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TMX BT Prime-Mover

Parts Manuals 303046-000 1994_June 303046-000 1995_January 303046-001 1995_March 303046-002 1995_September 303046-003 1996_January 303046-003 1997_January 303046-003 1997_June 303046-003 1998_August 303046-003 1999_October 303046-004 2002_March

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

022802

PART MANUAL Manual Part Number 303046-000 ELECTRIC TOW TRACTOR Effective Serial Number

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED JUNE 1994

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TMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

WHERE TO ORDER

If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization. If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

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JUNE 1994

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts. CHANGES

When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Front PART LIST

The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG ITEM # #

PART #

NAME

# FOR ASSY.

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Fitting, bulkhead Tube assembly Fuse Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Hose Motor, OHIO pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

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UNIT 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.1 4.2 2.8 2.6 2.5 1.4 1.3

4.1 4.3 2.13 2.9 2.7 1.7 1.5

0.1 2.7

0.1 2.11

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

1.1

99.1

5.1 10.1 1.6 1.2

5.1 10.1 1.11 1.3

1.5

1.9

A,B,C

Automatic Coupler and Tow Eye Assembly Battery Compartment Rollers Cold Storage Assembly Contactor, 1A Contactor Assembly Contactor, Forward & Rearward Contactor Assembly Control Handle Head Assembly With Orderpick Control Handle Head Assembly Without Orderpick D

Decals and Parts List assembly Drive Motor Assembly E

Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F,G,H

Handle and Transmission Installation I,J,K,L,M,N

Numerical Index O,P,Q,R,S

Shields and Guards Special Tools and Lubrications Spring Loaded Caster Assembly Steering Stem Assembly T

Transmission Assembly U,V,W,X,Y,Z

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JUNE 1994

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FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

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JUNE 1994

FIG ITEM # # PART #

NAME

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Decal, WARNING Nameplate Decal, BT PRIME-MOVER logo Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Paint, safety orange Spray, safety orange Paint, black semi gloss Spray, black semi gloss Decal, BT PRIME-MOVER logo Decal, TMX Manual, OPERATOR'S Cord, Operator's manual Manual, PARTS Manual, REPAIR

1 2 3 4 4 4 4 4 4 4 4 4 4 5 6 * * * *

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302035-000 NSS 302066-002 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00327-00 52-00260-00 52-00247-00 52-00276-00 52-00215-00 52-00224-00 302066-003 302932-000 303045-000 23296-00 303046-000 303047-000

# FOR ASSY.

UNIT

1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As req'd. 2 1 1 1 1 1

0.2

FIGURE # 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1

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JUNE 1994

FIG ITEM # # PART #

NAME

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Nut Stem, handle (See Fig.# 1.2) Frame TMX Isolator Isolator Wheel assembly, load Bearing Wheel Fitting, grease Guard, string Washer Screw, socket Spacer Screw, socket Fitting, grease Screw, cap Caster assembly (See Fig.# 1.6 Shim, .12" Shim, .25" Transmission assembly (See Fig.# 1.5)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19

301960-010 --------------302935-000 302057-000 301747-000 303031-000 49910-03 302922-000 11160-11 302928-000 11857-19 303048-000 42143-01 301955-016 11160-11 301956-030 27332-00 27006-00 27006-02 ----------------

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# FOR ASSY.

UNIT

8 1 1 2 2 2 2 1 1 4 2 2 2 2 1 8 2 As Req'd. As Req'd. 1

1.6

FIGURE # 1.2 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.5

1.3

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JUNE 1994

FIG ITEM # # PART # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

* * * * 1 2 3 4 5 6 7 8

302529-002 302529-003 302529-004 302529-005 302530-000 301952-020 302557-000 11695-05 302802-000 302806-000 302550-000 -----------------

1.2

-----------------

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

302555-000 302559-000 49919-02 11020-45 302810-000 302556-000 302811-008 302807-000 301960-008 302544-000 302812-025 302804-000 302543-000 302809-016 14851-04 302546-000 302803-000 11129-05 302545-000 302808-000 13282-00 301959-025

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NAME Twist control without orderpick Thumb control without orderpick Twist control with orderpick Thumb control with orderpick Stem, handle Screw, socket flat head Link, pivot Bushing, flanged Spring Pin, spring Bracket, hand brake Control head assy. w/out orderpick (See Fig.# 1.3) Control head assy. with orderpick (See Fig.# 1.4) Cover Handle, brake Knob Bushing, sleeve Pin, groove Pivot Screw, socket head Yoke assembly Nut Bar, brake link Screw, socket head Joint, ball Cover, brake Screw, socket flat head Nut, clip Handle, park brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Screw, socket head

# FOR ASSY.

UNIT

1 1 1 1 1 6 1 2 2 2 1 1 1 1 2 1 2 2 2 2 1 1 1 1 1 1 4 4 1 1 1 1 1 1 6

1.2

FIGURE # 1.3 CONTROL HANDLE HEAD ASSEMBLY WITHOUT ORDERPICK

1.5

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JUNE 1994

FIG ITEM # # PART # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

* * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

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301716-006 301716-007 301726-000 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 109630 301780-000 301718-000 301779-000 301778-000 301719-000 301777-000 301781-000 301922-020 301954-035 301721-000 301961-010 301965-026 302040-000 119697 301729-000 11072-14 301950-022 301824-000 301728-000 301833-000 301824-000 11261-11 -----------------301921-012 301723-001 302129-000 301917-000 301724-000 301960-004 302080-000 302023-000 301720-000 301776-000 301922-100

NAME Handle With twist grip assembly Handle fixed assembly Cover Spring Bracket Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Pin Grip, twist Bushing Block Screw, flat head locking Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Lockwasher Screw, machine Switch, forward Bracket, forward & rearward Spacer Switch, rearward Nut Heater, freezer pkg. (See Fig.# 2.12) Screw, flat Cover Switch, horn Spring Bracket, switch Nut Clamp, cable Harness, wiring Grip, fixed Spacer Screw, flat

# FOR ASSY. 1 1 1 4 1 6 1 1 1 1 1 2 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 4 4 1 1 1 1 4 1 7 1 1 2 1 1 1 1 2 2 2

UNIT twist fixed

twist twist twist twist twist twist

fixed fixed fixed

1.6

FIGURE # 1.4 CONTROL HANDLE HEAD ASSEMBLY WITH ORDERPICK

1.7

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JUNE 1994

FIG ITEM # # PART # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

* * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

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301716-008 301716-009 301726-000 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 109630 301780-000 301718-000 301779-000 301778-000 302863-000 301964-032 301781-000 302873-000 301954-035 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 11072-14 301729-000 ----------11261-11 301824-000 301833-000 301824-000 ------------------302130-001 301921-012 301723-000 ----------301917-000 302129-000 301724-000 301960-004 302080-000 302869-000 302872-000 302839-030 302862-000 301964-020 302831-000

NAME Handle With twist grip assembly Handle fixed assembly Cover Spring Bracket Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Pin Grip, twist Pin, roll Block Knob assembly Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Lockwasher Bracket, forward & rearward -----------------Nut Switch, forward Spacer Switch, rearward Heater, freezer pkg. (See Fig.# 2.12) Switch, lower Screw, flat head Cover -----------Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Knob assembly Screw, flat head Grip, fixed Pin, roll Coupler

# FOR ASSY. 1 1 1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 4 8 1

UNIT twist fixed

twist twist twist twist

4 1 1 1 1 1 9 1 2 1 1 1 1 1 2 8 2 2 2

fixed fixed fixed fixed fixed 1.8

FIGURE # 1.5 TRANSMISSION ASSEMBLY (302631-000)

1.9

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JUNE 1994

FIG ITEM # # PART #

NAME

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

Seal, felt Bearing Seal, felt Bearing Case, gear Dowel Key Pinion, gear Nut (Torque 50 ft./lbs.) Cover Screw, socket head (Torque 14 ft./lbs.) Plug, drain/fil pipel Bearing Washer, sealing Set, gear Bearing Ring Seal Wheel, Flat rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, drive Tire, Flat rubber Tire, Urethane Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Nut, flanged (Torque 250 ft./lbs.) Bracket, brake cable Motor, drive (See Fig.# 2.7) Drum, brake Brake assembly Cam Plate Lever Ring, retainer Spring Shoe

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 19 19 19 20 21 21 21 21 21 21 22 23 24 25 26 27 28 29 30 31 32

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301946-001 11205-23 301946-000 11205-26 301580-000 11890-09 11844-02 301887-000 301654-012 301581-000 301954-025 301653-020 11030-21 11897-05 302371-000 11205-27 23007-00 11039-31 302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 302247-000 20071-01 20262-01 20071-03 20071-04 20071-05 20071-06 301654-024 302558-000 ----------------302625-000 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

# FOR ASSY. 1 1 1 1 1 2 2 1 2 1 18 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

UNIT

Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber

1.10

FIGURE # 1.6 SPRING LOADED CASTER ASSEMBLY (27332-00)

1.11

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JUNE 1994

FIG ITEM # # PART #

NAME

1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6

Base, plate Bearing, thrust Seal, felt Frame, caster Pin, pivot Washer Nut, slotted Pin, roll Cap, hub Lockwasher Screw, cap Spring, inner Spring, outer Plate, spring Bushing Washer, shim Fitting, grease Axle, caster Washer, spacer Bearing, ball Wheel Frame, wheel Washer, spacer Screw, cap Bearing, roller

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

JUNE 1994

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27796-00 11077-04 27810-00 301296-000 27804-00 11936-17 11805-12 11073-34 27809-00 11009-05 11854-02 301299-000 301300-000 27807-00 49929-10 11016-27 11160-11 301297-000 301298-000 49910-01 27808-00 3001301-000 14935-01 11017-04 11205-25

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

1.12

FIGURE # 2.1 ELECTRICAL SCHEMATIC

2.1

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FIGURE # 2.2 ELECTRICAL SCHEMATIC SYMBOLS

JUNE 1994

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2.2

FIGURE # 2.3 ELECTRICAL ASSEMBLY (302955-000)

2.3

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FIG ITEM # # PART # 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 302910-001 2 301922-014 3 4 5 6 302954-000 7 302017-000 8 302016-000 9 10 302308-000 11 49855--11A 49854-XX 11B 49852-XX 11C 49853-XX 11D 49856-XX 11E 49856-XX 12 301952-040 13 301960-006 14 15 11880-09 16 14986-03 17 301827-020 18 15677--19 20 21 52-05103-00 22 49856--23 49856--24 25 49856--26 301445-001 27 49856--28 301826-016 29 30 302868-000 31 49607-00 32 49350-02 33 49606-00 34 49605-00 35 52-04824-00 36 37 301960-008 38 15677-04 39 50001-11 40 302948-000 41 49771-01 42 20323-00

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NAME

# FOR ASSY.

Panel assembly (See Fig.# 2.4) Screw, socket head

1 4

Harness Switch, emergency disconnect Switch, key

1 1 1

Motor, drive (See Fig.# 2.xx) Connector assembly, RED Connector, RED housing Connector, tip Bushing Cable, 00.00" NEGATIVE Cable, 00.00" POSITIVE Screw, flat head Nut

1 1

Screw, machine Nut, twin Screw, thread form Clamp

4 2 1 2

Sleeve, 3 feet Cable Cable Cable Gage, Battery Lift Interrupt / Hourmeter Cable Screw, thread form Harness, platform Plug, diode Resistor Suppressor Filter, horn Compound, DOW 340 Nut Clamp Lockwasher Switch, overtravel Fitting, wire Switch, sealed

UNIT

2 2

As Req'd. 1 1 1 1 1 2 1 2 1 1 1 As Req'd. 1 1 1 1 4 1 2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY (302910-001)

2.5

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JUNE 1994

FIG ITEM # # PART # 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 302341-001 2 27325-01 3 301891-001 4 301889-000 5 6 7 8 23309-01 9 20140-01 10 11 27692-00

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 301960-008 13 50001-11 14 50003-01 15 301826-016 16 50022-01 17 11072-02 18 49771-01 19 23451-00 20 302167-000 21 301951-010 22 301951-016 23 302554-000 24 302348-000 25 302351-000 26 302350-000 27 302352-000 28 302367-012 29 27704-01 30 20912-00 31 27318-00 32 302353-000 33 23452-01 34 27693-02 35 49521-00 36 49856-67 37 49856-66 38 50003-02 39 52-04824-00 40 27704-06 41 301954-035

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NAME

# FOR ASSY.

Panel Controller Contactor Breaker, control

1 1 1 1

Horn Breaker, power (150 amp)

1 2

Contactor assembly, Forward & Rearward (See Fig.# 2.5) Nut Lockwasher Screw, cap Screw, thread form Screw, cap Lockwasher Fitting, male wire tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Bar, buss Bar, buss Resistor, field weakening Contactor assembly, Field Weakening Contactor assembly, 1A (See Fig.# 2.6) Delay, 1 second time Cable Cable Screw, cap Compound, DOW 340 Suppressor Screw, socket head

UNIT

4 8 6 2 6 6 6 1 1 17 2 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 2 As Req'd. 1 1

2.6

FIGURE # 2.5 FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.7

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APRIL 1994

FIG ITEM # # PART #

NAME

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

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# FOR ASSY.

UNIT

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

2.8

FIGURE # 2.6 1A CONTACTOR ASSEMBLY (27693-02)

2.9

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APRIL 1994

FIG ITEM # # PART #

NAME

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression, pump contactor Seat

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 202010 200094

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# FOR ASSY.

UNIT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.10

FIGURE # 2.7 DRIVE MOTOR ASSEMBLY (302308-000)

2.11

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APRIL 1994

FIG ITEM # # PART #

NAME

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

1 301327-001 2 301327-002 3 301327-003 4 302515-000 5 300540-000 6 300541-000 7 300542-000 8 300543-000 9 300544-000 10 300545-000 11 302516-000 12 301327-004 13 301327-028 14 301327-006 15 301327-007 16 301327-008 17 302518-000 18 300541-000 19 300554-000 20 300562-000 21 300563-000 22 301327-010 23 300560-000 24 301327-011 25 300560-000 26 301327-012 27 301327-013 28 301327-014

APRIL 1994

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# FOR ASSY.

UNIT

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

2.12

FIGURE # 2.8 COLD STORAGE ASSEMBLY

2.13

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JUNE 1994

FIG ITEM # # PART #

NAME

2.8 2.8 2.8 2.8 2.8 2.8 2.8

Plate Screw, thead forming Thermostat Bracket, heater Tab wire, male Heatert Harness, heater

1 2 3 4 5 6 7

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

FEBRUARY 1994

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# FOR ASSY.

UNIT

1 2 1 1 4 2 2

2.26

FIGURE # 4.1 AUTOMATIC COUPLER AND TOW EYE ASSEMBLY

4.1

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JUNE 1994

FIG ITEM # # PART #

NAME

4.1 4.1 4.1 4.1

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Lockwasher Screw, cap

1 1 2 2

4.1 4.1 4.1 4.1 4.1 4.1 4.1

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Lockwasher Screw, cap

1 1 1 1 1 4 4

4.1 4.1 4.1 4.1

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Lockwasher Screw, cap

1 1 4 4

JUNE 1994

Return

# FOR ASSY.

UNIT

4.2

FIGURE # 4.2 BATTERY COMPARTMENT ROLLERS (LEFT 303033-000, Right 303033-001)

4.3

Return

JUNE 1994

FIG ITEM # # PART #

NAME

4.2 4.2 4.2 4.2 4.2 4.2

Frame, Left battery roller Frame, Right battery roller Door Shaft Bearing Roller

1 1 2 3 4 5

JUNE 1994

Return

303032-000 303032-001 302923-000 25203-09 25189-02 25204-09

# FOR ASSY. 1 1 1 4 8 4

UNIT LEFT RIGHT

4.4

FIGURE # 5.1 SHIELDS AND GUARDS

5.1

Return

JUNE 1994

FIG ITEM # # PART #

NAME

5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1

Panel, backrest Pad, platform Platform Door Panel, kick Bumper, door Plate, latch Latch Screw, cap Bracket, hitch Screw, socket head Angle, platform Screw, thread form Plate, cover Pad, knee Cushion, backrest Screw, flat head Screw, socket Nut, clip

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

JUNE 1994

Return

302816-000 302597-000 302598-000 302959-000 302961-000 302369-000 302060-000 301802-000 301652-030 302916-000 301955-016 302379-000 301826-016 302596-000 302398-000 302909-000 301922-020 301953-030 14851-04

# FOR ASSY.

UNIT

1 1 1 1 1 2 1 1 2 1 4 1 2 1 1 1 13 3 6

5.2

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

FEBRUARY 1994

FIG ITEM # # PART # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

1 202154 2 300128-000 3 300129-000 4 300161-000 5 49670-00 6 200025 * 301582-000 * 301583-000 * 301584-000

FEBRUARY 1994

Return

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1

10.2

Return

MODEL TMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

46490 46490 101216 101216 109630 109630 109631 109631 119697 119697 200025 200076 200077 200077 200078 200079 200080 200081 200081 200082 200083 200084 200085 200086 200087 200088 200089 200090 200091 200092 200093 200094 200094 200095 200095 200096 200096 200097 201215 201215 201259 201262 201266 201266 201367 201367

1.3 1.4 1.3 1.4 1.3 1.4 1.3 1.4 1.3 1.4 10.1 2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.5 2.6 2.5 2.6 2.5 2.5 2.6 2.6 2.6 2.5 2.6 2.5 2.6

8 8 7 7 10 10 6 6 24 24 6 1 2 2 3 4 5 6 6 7 8 9 11 13 14 15 18 19 20 21 22 24 19 25 9 26 8 27 12 14 11 4 10 12 23 13

201368 201368 201372 201372 201962 201963 201964 201965 201966 201967 202010 202154 11009-05 11016-27 11017-04 11020-45 11030-21 11039-31 11072-02 11072-14 11072-14 11073-34 11077-04 11129-05 11160-11 11160-11 11160-11 11205-23 11205-25 11205-26 11205-27 11261-11 11261-11 11634-00 11695-05 11805-12 11844-02 11854-02 11857-19 11880-09 11890-09 11897-05 11936-17 13282-00 14851-04 14851-04

2.5 2.6 2.5 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 10.1 1.6 1.6 1.6 1.2 1.5 1.5 2.4 1.3 1.4 1.6 1.6 1.2 1.1 1.1 1.6 1.5 1.6 1.5 1.5 1.3 1.4 4.1 1.2 1.6 1.5 1.6 1.1 2.3 1.5 1.5 1.6 1.2 1.2 5.1

16 16 17 17 1 3 5 7 10 15 18 1 10 16 24 12 13 18 17 26 27 8 2 26 9 15 17 2 25 4 16 32 30 2 4 7 7 11 11 15 6 14 6 29 23 19

FEBRUARY 1994 Return

99.1

MODEL TMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

14935-01 14986-03 15677--15677-04 20071-01 20071-03 20071-04 20071-05 20071-06 20140-01 20262-01 20323-00 20912-00 23007-00 23296-00 23309-01 23451-00 23452-01 24223-00 25189-02 25203-09 25204-09 27006-00 27006-02 27318-00 27325-01 27332-00 27692-00 27693-02 27704-01 27704-04 27704-06 27796-00 27804-00 27807-00 27808-00 27809-00 27810-00 300128-000 300129-000 3001301-000 300161-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000

1.6 2.3 2.3 2.3 1.5 1.5 1.5 1.5 1.5 2.4 1.5 2.3 2.4 1.5 0.1 2.4 2.4 2.4 4.1 4.2 4.2 4.2 1.1 1.1 2.4 2.4 1.1 2.4 2.4 2.4 2.5 2.4 1.6 1.6 1.6 1.6 1.6 1.6 10.1 10.1 1.6 10.1 2.7 2.7 2.7 2.7 2.7 2.7 2.7

23 16 18 38 21 21 21 21 21 9 21 42 30 17 * 8 19 33 13 4 3 5 18 18 31 2 17 11 34 29 28 40 1 5 14 21 9 3 2 3 22 4 5 6 18 7 8 9 10

99.2 Return

PART #

FIG.#

ITEM #

300554-000 300560-000 300560-000 300562-000 300563-000 301296-000 301297-000 301298-000 301299-000 301300-000 301327-001 301327-002 301327-003 301327-004 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301327-028 301445-001 301580-000 301581-000 301582-000 301583-000 301584-000 301652-030 301653-020 301654-012 301654-024 301716-006 301716-007 301716-008 301716-009 301717-000 301717-000 301718-000 301718-000 301719-000 301720-000 301721-000 301723-000 301723-001 301724-000 301724-000 301726-000

2.7 2.7 2.7 2.7 2.7 1.6 1.6 1.6 1.6 1.6 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.3 1.5 1.5 10.1 10.1 10.1 5.1 1.5 1.5 1.5 1.3 1.3 1.4 1.4 1.3 1.4 1.3 1.4 1.3 1.3 1.3 1.4 1.3 1.3 1.4 1.3

19 23 25 20 21 4 18 19 12 13 1 2 3 12 14 15 16 22 24 26 27 28 13 26 5 10 * * * 9 12 9 22 * * * * 9 9 12 12 15 42 20 37 35 38 41 1

FEBRUARY 1994

MODEL TMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301726-000 301727-000 301727-000 301728-000 301729-000 301729-000 301729-000 301747-000 301776-000 301777-000 301778-000 301778-000 301779-000 301779-000 301780-000 301780-000 301781-000 301781-000 301793-004 301793-008 301793-009 301793-010 301793-011 301793-012 301802-000 301824-000 301824-000 301824-000 301824-000 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301827-020 301833-000 301833-000 301887-000 301889-000 301891-001 301917-000 301917-000 301918-000 301918-000 301921-012 301921-012 301922-014 301922-020

1.4 1.3 1.4 1.3 1.3 1.4 1.4 1.1 1.3 1.3 1.3 1.4 1.3 1.4 1.3 1.4 1.3 1.4 1.5 1.5 1.5 1.5 1.5 1.5 5.1 1.3 1.3 1.4 1.4 1.3 1.4 2.3 2.4 2.8 5.1 2.3 1.3 1.4 1.5 2.4 2.4 1.3 1.4 1.3 1.4 1.3 1.4 2.3 1.3

1 3 3 29 25 25 28 5 43 16 14 14 13 13 11 11 17 17 30 31 28 27 29 32 8 28 31 31 33 4 4 28 15 2 13 17 30 32 8 4 3 37 39 2 2 34 36 2 18

FEBRUARY 1994 Return

PART #

FIG.#

ITEM #

301922-020 301922-100 301946-000 301946-001 301950-022 301950-022 301951-010 301951-016 301952-020 301952-040 301953-030 301954-025 301954-035 301954-035 301954-035 301955-016 301955-016 301956-030 301957-050 301957-050 301957-050 301959-025 301960-004 301960-004 301960-006 301960-008 301960-008 301960-008 301960-010 301961-010 301961-010 301964-020 301964-032 301964-032 301964-032 301965-026 301965-026 302013-000 302016-000 302017-000 302023-000 302035-000 302040-000 302040-000 302041-000 302057-000 302060-000 302066-002 302066-003

5.1 1.3 1.5 1.5 1.3 1.4 2.4 2.4 1.2 2.3 5.1 1.5 1.3 1.4 2.4 1.1 5.1 1.1 4.1 4.1 4.1 1.2 1.3 1.4 2.3 1.2 2.3 2.4 1.1 1.3 1.4 1.4 1.3 1.4 1.4 1.3 1.4 2.8 2.3 2.3 1.3 0.1 1.3 1.4 2.8 1.1 5.1 0.1 0.1

17 44 3 1 27 26 21 22 2 12 18 11 19 19 41 14 11 16 4 11 15 30 39 42 13 17 37 12 1 21 21 48 5 5 16 22 22 3 8 7 41 1 23 23 1 4 7 3 5 99.3

MODEL TMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302080-000 302080-000 302129-000 302129-000 302130-001 302167-000 302224-000 302231-000 302247-000 302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 302308-000 302341-001 302348-000 302350-000 302351-000 302352-000 302353-000 302367-012 302369-000 302371-000 302379-000 302398-000 302515-000 302516-000 302518-000 302529-002 302529-003 302529-004 302529-005 302530-000 302543-000 302544-000 302545-000 302546-000 302550-000 302554-000 302555-000 302556-000 302557-000 302558-000 302559-000 302596-000 302597-000 302598-000

1.3 1.4 1.3 1.4 1.4 2.4 2.8 2.8 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.3 2.4 2.4 2.4 2.4 2.4 2.4 2.4 5.1 1.5 5.1 5.1 2.7 2.7 2.7 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 2.4 1.2 1.2 1.2 1.5 1.2 5.1 5.1 5.1

40 43 36 40 35 20 4 7 20 19 19 19 19 19 19 10 1 24 26 25 27 32 28 6 15 12 15 4 11 17 * * * * 1 21 18 27 24 7 23 9 14 3 23 10 14 2 3

99.4 Return

PART #

FIG.#

ITEM #

302625-000 302626-000 302802-000 302803-000 302804-000 302806-000 302807-000 302808-000 302809-016 302810-000 302811-008 302812-025 302816-000 302831-000 302839-030 302862-000 302863-000 302864-000 302868-000 302869-000 302872-000 302873-000 302909-000 302910-001 302916-000 302922-000 302923-000 302928-000 302932-000 302935-000 302948-000 302954-000 302959-000 302961-000 302996-000 303031-000 303032-000 303032-001 303037-000 303038-000 303045-000 303046-000 303047-000 303048-000 303094-001 42143-01 49350-02 49506-03 49521-00

1.5 1.5 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 5.1 1.4 1.4 1.4 1.4 1.4 2.3 1.4 1.4 1.4 5.1 2.3 5.1 1.1 4.2 1.1 0.1 1.1 2.3 2.3 5.1 5.1 4.1 1.1 4.2 4.2 4.1 4.1 0.1 0.1 0.1 1.1 4.1 1.1 2.3 2.8 2.4

25 26 5 25 20 6 16 28 22 13 15 19 1 49 46 47 15 20 30 44 45 18 16 1 10 8 2 10 6 3 40 6 4 5 5 6 1 1 12 1 * * * 12 7 13 32 6 35

FEBRUARY 1994

MODEL TMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49605-00 49606-00 49607-00 49670-00 49771-01 49771-01 49771-09 49852-XX 49853-XX 49854-XX 49855--49856--49856--49856--49856--49856-66 49856-67 49856-XX 49856-XX 49910-01 49910-03 49919-02 49919-02 49926-08 49929-10 50000-15 50000-15 50000-15 50001-11 50001-11 50003-01 50003-02 50022-01 52-00215-00 52-00224-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-00327-00 52-04824-00 52-04824-00 52-05103-00

2.3 2.3 2.3 10.1 2.3 2.4 2.8 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.4 2.4 2.3 2.3 1.6 1.1 1.2 4.1 4.1 1.6 4.1 4.1 4.1 2.3 2.4 2.4 2.4 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.3 2.4 2.3

34 33 31 5 41 18 5 11B 11C 11A 11 22 23 25 27 37 36 11D 11E 20 7 11 6 9 15 3 10 14 39 13 14 38 16 4 4 4 4 4 4 4 4 4 4 35 39 21

FEBRUARY 1994 Return

PART #

FIG.#

ITEM #

99.5

Return

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

Return

PART MANUAL Manual Part Number 303046-000 ELECTRIC TOW TRACTOR Effective Serial Number

255600

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED JANUARY 1995

Return

TMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, The regulations imposed by OSHA make it quantity, model and serial numbers of your mandatory that alteration of industrial trucks machine. Supplying this information will assure be done only as approved in advance and in prompt, efficient handling of your order. The writing by the manufacturer. Their regulations pictorial reference number is not needed and apply to counter-weighting, changes in masts including it can only add confusion. when such changes affect capacity and any other safety modifications. It is mandatory Since your dealer carries many parts in stock that nameplate and instructions be changed and maintains up-to-date prices on all parts, he accordingly (1910.178 (a)(4)). will be able to process your order immediately. If, for some reason, the part is not in stock, he BT PRIME-MOVER will approve such will order it from the factory. In either event, he changes requested as we can properly maintains a current file of service manuals, evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a which give all available parts ordering or technical information. written request with full particulars, including truck and mast serial number, proposed All prices are FOB factory in Muscatine, Iowa. changes, new heights of lift, etc. Shipping charges are added to the price of the part shipping from the factory. If the change is approved, authorization will be sent, as will new nameplates or other labeling WHERE TO ORDER where appropriate. The new nameplates should be installed over the earlier nameplate. Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary The modifier should send confirmation of the for the dealer to order parts from the factory, he change to the factory along with pictures of is able to get prompt service for you. Parts are the revised truck. shipped in accordance with shipping instructions given on the order. INSTRUCTIONS FOR RETURNING PARTS

Return

JUNE 1994

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Front PART LIST

EXAMPLE: FIG ITEM # #

PART #

NAME

# FOR ASSY.

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

JUNE 1994

Return

UNIT 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.2

4.3

4.5

2.9 2.6 2.5 1.4 1.3

2.15 2.9 2.7 1.7 1.5

0.1 2.7

0.1 2.11

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

4.4

4.7

1.1

99.1

2.8

2.13

4.1 10.1 1.6 1.2

4.1 10.1 1.11 1.3

Automatic Coupler and Tow Eye Assembly B

Battery Compartment Rollers C

Cold Storage Assembly Contactor, 1A Contactor Assembly Contactor, Forward & Rearward Contactor Assembly Control Handle Head Assembly With Picking Knob Control Handle Head Assembly Without Picking Knob D

Decals and Parts List assembly Drive Motor Assembly E

Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F

Flashing Light Assembly G,H

Handle and Transmission Installation I,J,K,L,M,N

Numerical Index O,P

Power Connector Assembly Q,R,S

Shields and Guards Special Tools and Lubrications Spring Loaded Caster Assembly Steering Stem Assembly 3

Return

JANUARY 1995

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

1.5

1.9

Transmission Assembly U,V,W,X,Y,Z

JANUARY 1995

Return

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Decal, WARNING Decal, SET PARKING BRAKE Nameplate Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Paint, safety orange Spray, safety orange Paint, black semi gloss Spray, black semi gloss Decal, BT PRIME-MOVER logo Decal, NO STEP Decal, BT PRIME-MOVER logo Decal, TMX Manual, OPERATOR'S Cord, Operator's manual Manual, PARTS Manual, REPAIR

1 2 3 4 4 4 4 4 4 4 4 4 4 5 6 7 8 * * * *

302035-000 303574-000 NSS 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00327-00 52-00260-00 52-00247-00 52-00276-00 52-00215-00 52-00224-00 302066-002 303575-000 302066-003 302932-000 303045-000 23296-00 303046-000 303047-000

JANUARY 1995

Return

# FOR ASSY.

UNIT

1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As req'd. 1 2 2 1 1 1 1 1

0.2

FIGURE # 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Stem, handle (See Fig.# 1.2) Frame TMX Isolator Isolator Wheel assembly, load Bearing Wheel Fitting, grease Guard, string Washer Screw, socket Spacer Screw, socket Fitting, grease Transmission assembly (See Fig.# 1.5)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

--------------302935-000 302057-000 301747-000 303031-000 49910-03 302922-000 11160-11 302928-000 303898-000 302770-035 42143-01 301955-016 11160-11 ----------------

JANUARY 1995

Return

# FOR ASSY.

UNIT

1 1 2 2 2 2 1 1 4 2 2 2 2 1 1

1.6

FIGURE # 1.2 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.5 1.3

Return

JANUARY 1995

FIG ITEM # # PART # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11

302530-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301716-007

1.2

301716-009

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 302812-025 302804-000 11129-08 302546-000 14851-05 302809-016 49919-02 302542-001 302803-000 11129-05 302545-000 302808-000 13282-00 301959-025

JANUARY 1995

Return

NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Control head assy. without Picking Knob (See Fig.# 1.3) Control head assy. with Picking Knob (See Fig.# 1.4) Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Screw, socket flat head Knob Cover, brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Screw, socket head

# FOR ASSY.

UNIT

1 6 1 1 1 2 4 2 2 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 6

AS SHOWN NOT SHOWN

1.2

FIGURE # 1.3 CONTROL HEAD ASSEMBLY WITHOUT PICKING KNOB (301716-007)

1.5

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

1.3

301716-007

Handle With twist grip assembly

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 109630 301780-000 301718-000 302862-000 301776-000 301922-100 301954-035 302864-000 301961-010 301965-026 302023-000 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------301921-012 301723-000 302129-000 301917-000 301724-000 301960-004 302080-000

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Grip, handle Washer Screw, flat head Screw, socket (not part of handle assy.) Guard, wide Bolt, shoulder Pin, roll Harness, wiring Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, freezer pkg. (See Fig.# 2.9) Screw, flat head Cover Switch, horn Spring Bracket, switch Nut Clamp, cable

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 9 1 1 2 1 1 1

JANUARY 1995

Return

# FOR ASSY.

UNIT

1.6

FIGURE # 1.4 CONTROL HEAD ASSEMBLY WITH PICKING KNOB (301716-009)

1.7

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

1.4

301716-009

Handle With twist grip assembly

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 109630 301780-000 301718-000 301779-000 301781-000 302831-000 301964-016 302862-000 301778-000 301954-035 302872-000 302836-000 302246-000 303096-000 302839-020 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------301921-012 301723-000 302129-000 301917-000 301724-000 301960-004 302080-000 302023-000

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, handle Pin Screw, socket (not part of handle assy.) Knob assembly Shaft Ring, retainer Knob Screw, flat head Guard, wide Bolt, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, freezer pkg. (See Fig.# 2.9) Screw, flat head Cover Switch, horn Spring Bracket, switch Nut Clamp, cable Harness, wiring

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 1 1 1 8 1 1 1 1 1 1 2 1 1 1 2 2 1 1 9 1 1 2 1 1 1 1

JANUARY 1995

Return

UNIT

1.8

FIGURE # 1.5 TRANSMISSION ASSEMBLY (302631-000)

1.9

Return

JUNE 1994

FIG ITEM # # PART #

NAME

# FOR ASSY.

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

1 1 1 1 1 2 2 1 2 1 18 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 19 19 19 20 21 21 21 21 21 21 22 23 24 25 26 27 28 29 30 31 32

JUNE 1994

Return

UNIT

Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber

1.10

FIGURE # 2.1 ELECTRICAL SCHEMATIC

2.1

Return

JANUARY 1995

FIGURE # 2.2 ELECTRICAL SCHEMATIC SYMBOLS

JANUARY 1995

Return

2.2

FIGURE # 2.3 ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN PANEL ASSEMBLY AND FRAME.

2.3

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

Panel assembly (See Fig.# 2.4) Screw, socket flat head Harness, wiring Switch, emergency disconnect Switch, key Motor, drive (See Fig.# 2.7) Connector assembly (See Fig.# 2.8) Screw, Flat head Nut Screw, round head Nut, twin Sleeve ( 3 Feet) Clamp Plate, dash Cable Cable Screw, cap Plug, diode Plug, resistor 2.2K Plug, suppressor Filter, horn Nut Lockwasher Switch, overtravel Fitting, male disconnect tab Switch, sealed Clamp Alarm, travel Screw, thread form Gauge, HM/BDI/Speed Dropout Harness, speed dropout Fitting, wire splice Plug, resistor 1.5K Gauge, HM/BDI

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

302910-001 301922-014 302954-000 302017-000 302016-000 302308-000 -----------------301952-040 301960-006 11880-09 14986-03 52-05103-00 15677-09 302542-001 49856-152 49856-151 301652-025 49607-00 49350-02 49606-00 49605-00 301960-008 50001-11 302948-000 49771-01 20323-00 15677-06 49283-00 301826-016 49303-00 303943-000 11823-06 49350-05 301445-001

JANUARY 1995

Return

# FOR ASSY.

UNIT

1 4 1 1 1 1 1 2 2 4 2 As Req'd. 2 1 1 3 3 2 1 2 1 3 1 1 4 1 1 1 2 1 1 2 1 1

2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY (302910-001)

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.5

Return

JANUARY 1995

FIG ITEM # # PART # 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 3 4 5 6 7 8 9 10 11

302341-001 27325-01 301891-001 301889-000 301954-035 27704-06 50003-02 23309-01 20140-01 49367-01 27692-00

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302554-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 20912-00 27318-00 302353-000 23452-01 27693-02 49521-00 49856-67 49856-66 302402-000

JANUARY 1995

Return

NAME Panel Controller Contactor Breaker, control Screw, socket head Suppressor, 15 OHM Screw, cap Horn Breaker, power (150 amp) Relay Contactor assembly, forward & rearward (See Fig.# 2.5) Nut Lockwasher Screw, cap Screw, thread form Screw, cap Lockwasher Fitting, male wire tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Bar, buss Bar, buss Resistor, field weakening Contactor assembly, field weakening Contactor assembly, 1A (See Fig.# 2.6) Delay, 1 second time Cable Cable Decal, DO NOT STEAM CLEAN

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 2 1 1 4 8 7 2 6 6 6 1 1 17 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1

2.6

FIGURE # 2.5 FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.7

Return

APRIL 1994

FIG ITEM # # PART #

NAME

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

APRIL 1994

Return

# FOR ASSY.

UNIT

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

2.8

FIGURE # 2.6 1A CONTACTOR ASSEMBLY (27693-02)

2.9

Return

APRIL 1994

FIG ITEM # # PART #

NAME

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

APRIL 1994

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

2.10

FIGURE # 2.7 DRIVE MOTOR ASSEMBLY (302308-000)

2.11

Return

APRIL 1994

FIG ITEM # # PART #

NAME

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-004 301327-028 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

APRIL 1994

Return

# FOR ASSY.

UNIT

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

2.12

FIGURE # 2.8 POWER CONNECTOR ASSEMBLY

2.13

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

Connector assembly, SB-175 RED Connector assembly, SB-175 GRAY Connector assembly, SB-175 YELLOW Connector assembly, SB-175 BLUE Connector, SB-175 RED housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 BLUE housing Cable

1 1 1 1 2 2 2 2 3

49855-69 49855-74 49855-75 49855-76 49853-04 49853-01 49853-03 49854-08 49856-157

JANUARY 1995

Return

# FOR ASSY. 1 1 1 1 1 1 1 1 2

UNIT RED GRAY YELLOW BLUE RED GRAY YELLOW BLUE

2.14

FIGURE # 2.9 COLD STORAGE ASSEMBLY

2.15

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

2.9 2.9 2.9 2.9 2.9 2.9 2.9

Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

1 2 3 4 5 6 7

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

JANUARY 1995

Return

# FOR ASSY.

UNIT

1 2 1 1 4 2 2

2.16

FIGURE # 4.1 SHIELDS AND GUARDS

4.1

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

Screw, flat head Screw, button head Nut, clip Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door, TMX Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Panel, backrest Cushion, backrest

13 3 3 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

301922-020 301953-030 14851-04 302916-000 302597-000 302526-000 301955-016 302379-000 302961-000 302959-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302816-000 302909-000

JANUARY 1995

Return

UNIT

4.2

FIGURE # 4.2 AUTOMATIC COUPLER AND TOW EYE ASSEMBLY

4.3

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

4.2 4.2 4.2 4.2

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

4.2 4.2 4.2 4.2 4.2 4.2 4.2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

4.2 4.2 4.2 4.2

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

JANUARY 1995

Return

# FOR ASSY.

UNIT

4.4

FIGURE # 4.3 BATTERY COMPARTMENT ROLLERS (LEFT 303033-000, RIGHT 303033-001)

4.5

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

4.3 4.3 4.3 4.3 4.3 4.3

Frame, Left battery roller Frame, Right battery roller Door Shaft Bearing Roller

1 1 2 3 4 5

303032-000 303032-001 302923-000 25203-09 25189-02 25204-09

JANUARY 1995

Return

# FOR ASSY. 1 1 1 4 8 4

UNIT LEFT RIGHT

4.6

FIGURE # 4.4 FLASHING LIGHT ASSEMBLY (RED 303938-000, AMBER 303938-001)

4.7

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base Screw, socket Connector, butt Nut Cable (7 feet) Tie, cable Pole, flashing light

1 1 2 2 3 4 5 6 7 8 9 10 11 12

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 25332-01 303939-000

JANUARY 1995

Return

# FOR ASSY. 1 1 1 1 1 1 3 1 2 2 2 As Req'd. 4 1

UNIT RED AMBER RED AMBER

4.8

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

FEBRUARY 1994

FIG ITEM # # PART # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

FEBRUARY 1994

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1

10.2

Return

MODEL TMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX

This Numerical Index gives part numbers and figure numbers on which they are listed. numbers have also been listed for easier location of part numbers.

Item

PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

101216 101216 109630 109630 109631 109631 11020-45 11020-46 11030-21 11039-31 11072-02 11072-14 11072-14 11129-05 11129-06 11129-08 11135-04 11160-11 11160-11 11205-23 11205-26 11205-27 11261-11 11261-11 11429-04 11634-00 11695-11 11823-06 11823-06 11844-02 11880-09 11890-09 11897-05 119697 119697 13282-00 14851-04 14851-05 14986-03 14993-19 15677-06 15677-09 200025

1.3 1.4 1.3 1.4 1.3 1.4 1.2 2.4 1.5 1.5 2.4 1.3 1.4 1.2 1.2 1.2 1.2 1.1 1.1 1.5 1.5 1.5 1.4 1.3 1.2 4.2 1.2 4.4 2.3 1.5 2.3 1.5 1.5 1.4 1.3 1.2 4.1 1.2 2.3 1.2 2.3 2.3 10.1

7 7 10 10 6 6 16 20 13 18 17 29 36 32 21 25 3 14 8 2 4 16 35 28 4 2 6 8 32 7 10 6 14 29 22 35 3 27 11 7 27 13 6

200076 200077 200077 200078 200079 200080 200081 200081 200082 200083 200084 200085 200086 200087 200088 200089 200090 200091 200092 200093 200094 200094 200095 200095 200096 200096 200097 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372

2.5 2.5 2.6 2.5 2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.5 2.5 2.6 2.5 2.6 2.5 1.5 1.5 1.5 1.5 1.5 2.6 2.5 2.6 2.6 2.6 2.5 2.6 2.5 2.5 2.6 2.5

1 2 2 3 4 5 6 6 7 8 9 11 13 14 15 18 19 20 21 22 19 24 25 9 26 8 27 21 21 21 21 21 14 12 11 4 12 10 13 23 16 16 17

JANUARY 1995 Return

99.1

MODEL TMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX

PART #

FIG. #

ITEM #

201372 20140-01 201962 201963 201964 201965 201966 201967 202154 20262-01 20323-00 20912-00 22120-00 23007-00 23296-00 23309-01 23451-00 23452-01 24223-00 25189-02 25203-09 25204-09 25332-01 27318-00 27325-01 27692-00 27693-02 27704-04 27704-04 27704-06 27704-06 29030-01 29030-04 300128-000 300129-000 300161-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300792-000

2.6 2.4 2.6 2.6 2.6 2.6 2.6 2.6 10.1 1.5 2.3 2.4 1.2 1.5 0.1 2.4 2.4 2.4 4.2 4.3 4.3 4.3 4.4 2.4 2.4 2.4 2.4 2.5 2.4 2.4 2.6 4.4 4.4 10.1 10.1 10.1 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 4.4

17 9 1 3 5 7 10 15 1 21 26 30 20 17 * 8 19 33 13 4 3 5 11 31 2 11 34 28 29 6 18 1 1 2 3 4 5 6 18 7 8 9 10 19 23 25 20 21 4

99.2 Return

PART #

FIG.#

ITEM #

301327-001 301327-002 301327-003 301327-004 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301327-028 301445-001 301580-000 301581-000 301582-000 301583-000 301584-000 301652-025 301652-030 301653-020 301654-012 301654-024 301716-007 301716-007 301716-009 301716-009 301717-000 301717-000 301718-000 301718-000 301723-000 301723-000 301724-000 301724-000 301726-001 301726-001 301727-000 301727-000 301728-000 301728-000 301729-000 301729-000 301747-000 301776-000 301778-000 301779-000 301780-000

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.3 1.5 1.5 10.1 10.1 10.1 2.3 4.1 1.5 1.5 1.5 1.3 1.2 1.2 1.4 1.3 1.4 1.3 1.4 1.3 1.4 1.3 1.4 1.3 1.4 1.4 1.3 1.4 1.3 1.4 1.3 1.1 1.3 1.4 1.4 1.4

1 2 3 12 14 15 16 22 24 26 27 28 13 34 5 10 * * * 17 13 12 9 22 * 11 12 * 9 9 12 12 33 40 36 43 1 1 3 3 37 30 30 23 4 14 18 13 11 JANUARY 1995

MODEL TMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX

PART #

FIG. #

ITEM #

301780-000 301781-000 301793-004 301793-008 301793-009 301793-010 301793-011 301793-012 301802-000 301824-000 301824-000 301824-000 301824-000 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301833-000 301833-000 301887-000 301889-000 301891-001 301917-000 301917-000 301918-000 301918-000 301921-012 301921-012 301922-014 301922-020 301922-100 301946-000 301946-001 301950-022 301950-022 301951-010 301951-016 301952-016 301952-040 301953-030 301954-025 301954-035 301954-035 301954-035 301954-035 301955-016 301955-016

1.3 1.4 1.5 1.5 1.5 1.5 1.5 1.5 4.1 1.4 1.4 1.3 1.3 1.3 1.4 4.1 2.3 2.9 2.4 1.4 1.3 1.5 2.4 2.4 1.3 1.4 1.3 1.4 1.3 1.4 2.3 4.1 1.3 1.5 1.5 1.4 1.3 2.4 2.4 1.2 2.3 4.1 1.5 4.4 2.4 1.3 1.4 4.1 1.1

11 14 30 31 28 27 29 32 11 32 34 27 25 4 4 15 29 2 15 33 26 8 4 3 35 42 2 2 32 39 2 1 15 3 1 31 24 21 22 2 8 2 11 7 5 16 19 7 13

JANUARY 1995 Return

PART #

FIG.#

ITEM #

301957-050 301957-050 301957-050 301959-025 301960-004 301960-004 301960-006 301960-008 301960-008 301960-008 301961-010 301961-010 301964-016 301964-032 301964-032 301965-026 301965-026 302013-000 302016-000 302017-000 302023-000 302023-000 302035-000 302040-000 302040-000 302041-000 302057-000 302060-000 302066-002 302066-003 302069-000 302080-000 302080-000 302129-000 302129-000 302224-000 302231-000 302246-000 302247-000 302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 302294-000 302308-000 302341-001 302348-000

4.2 4.2 4.2 1.2 1.4 1.3 2.3 4.4 2.3 2.4 1.4 1.3 1.4 1.3 1.4 1.3 1.4 2.9 2.3 2.3 1.4 1.3 0.1 1.4 1.3 2.9 1.1 4.1 0.1 0.1 4.1 1.4 1.3 1.3 1.4 2.9 2.9 1.4 1.5 1.5 1.5 1.5 1.5 1.5 1.5 4.4 2.3 2.4 2.4

4 11 15 36 44 37 9 9 22 12 26 18 16 5 5 19 27 3 5 4 46 20 1 28 21 1 3 12 5 7 16 45 38 34 41 4 7 22 20 19 19 19 19 19 19 2 6 1 24 99.3

MODEL TMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX

PART #

FIG. #

ITEM #

302350-000 302351-000 302352-000 302353-000 302367-012 302371-000 302379-000 302398-000 302402-000 302515-000 302516-000 302518-000 302526-000 302530-000 302542-001 302542-001 302544-000 302545-000 302546-000 302550-000 302554-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302596-000 302597-000 302625-000 302626-000 302770-035 302802-000 302803-000 302804-000 302806-000 302808-000 302809-016 302810-000 302811-008 302812-025 302816-000 302831-000 302836-000 302839-020 302862-000 302862-000 302864-000 302864-000

2.4 2.4 2.4 2.4 2.4 1.5 4.1 4.1 2.4 2.7 2.7 2.7 4.1 1.2 2.3 1.2 1.2 1.2 1.2 1.2 2.4 1.2 1.2 1.2 1.5 1.2 1.2 4.1 4.1 1.5 1.5 1.1 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 4.1 1.4 1.4 1.4 1.3 1.4 1.4 1.3

26 25 27 32 28 15 8 17 38 4 11 17 6 1 14 30 22 33 26 10 23 13 17 5 23 14 14 14 5 25 26 11 19 31 24 9 34 28 8 18 23 18 15 21 24 13 17 25 17

99.4 Return

PART #

FIG.#

ITEM #

302872-000 302909-000 302910-001 302916-000 302922-000 302923-000 302928-000 302932-000 302935-000 302948-000 302954-000 302959-000 302961-000 302996-000 303031-000 303032-000 303032-001 303037-000 303038-000 303045-000 303046-000 303047-000 303094-001 303096-000 303574-000 303575-000 303898-000 303899-000 303939-000 303943-000 304164-000 42143-01 46490 46490 49283-00 49303-00 49350-02 49350-05 49367-01 49506-03 49521-00 49605-00 49606-00 49607-00 49670-00 49771-01 49771-01 49771-09 49853-01

1.4 4.1 2.3 4.1 1.1 4.3 1.1 0.1 1.1 2.3 2.3 4.1 4.1 4.2 1.1 4.3 4.3 4.2 4.2 0.1 0.1 0.1 4.2 1.4 0.1 0.1 1.1 1.2 4.4 2.3 4.4 1.1 1.3 1.4 2.3 2.3 2.3 2.3 2.4 2.9 2.4 2.3 2.3 2.3 10.1 2.3 2.4 2.9 2.8

20 19 1 4 7 2 9 8 2 24 3 10 9 5 5 1 1 12 1 * * * 7 23 2 6 10 15 12 31 2 12 8 8 28 30 19 33 10 6 35 21 20 18 5 25 18 5 2 JANUARY 1995

MODEL TMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX

PART #

FIG. #

ITEM #

49853-03 49853-04 49854-08 49855-69 49855-74 49855-75 49855-76 49856-151 49856-152 49856-157 49856-66 49856-67 49910-03 49919-02 49919-02 49926-08 50000-15 50000-15 50000-15 50001-11 50001-11 50003-01 50003-02 50022-01 52-00215-00 52-00224-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-00327-00 52-05103-00 52-07907-00

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.3 2.3 2.8 2.4 2.4 1.1 4.2 1.2 4.2 4.2 4.2 4.2 2.4 2.3 2.4 2.4 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.3 4.4

2 2 2 1 1 1 1 16 15 3 37 36 6 6 29 9 10 14 3 13 23 14 7 16 4 4 4 4 4 4 4 4 4 4 12 10

JANUARY 1995 Return

PART #

FIG.#

ITEM #

99.5

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

Return

PART MANUAL Manual Part Number 303046-001 ELECTRIC TOW TRACTOR Effective Serial Number

255600

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED MARCH 1995

Return

TMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

Return

MARCH 1995

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Front PART LIST

EXAMPLE: FIG ITEM # # 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

PART #

NAME

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift (See Fig.# 3.6) Hose (3 feet) Motor, pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (CONTAINS ITEMS MARKED WITH "K")

MARCH 1995

Return

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNIT 89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.2

4.3

4.5

2.9 2.6 2.5 1.4 1.3

2.15 2.9 2.7 1.7 1.5

0.1 2.7

0.1 2.11

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

4.4

4.7

1.1

99.1

2.8

2.13

4.1 10.1 1.6 1.2

4.1 10.1 1.11 1.3

Automatic Coupler and Tow Eye Assembly B

Battery Compartment Rollers C

Decals and Parts List assembly Drive Motor Assembly E

Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F

Flashing Light Assembly G,H

Handle and Transmission Installation I,J,K,L,M,N

Numerical Index O,P

Power Connector Assembly Q,R,S

Shields and Guards Special Tools and Lubrications Spring Loaded Caster Assembly Steering Stem Assembly 3

Return

MARCH 1995

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

1.5

1.9

1.6

1.11

Transmission Assembly U,V,W

Wheel Assembly, Drive X,Y,Z

MARCH 1995

Return

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

MARCH 1995

FIG ITEM # # PART #

NAME

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Decal, WARNING Decal, SET PARKING BRAKE Nameplate Rivet, 1/8" Compartment, manual Sleeve, manual compartment cable Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Paint, safety orange Spray, safety orange Paint, black semi gloss Spray, black semi gloss Decal, BT PRIME-MOVER logo Decal, NO STEP Decal, BT PRIME-MOVER logo Decal, TMX Manual, OPERATOR'S Manual, PARTS Manual, SERVICE

1 2 3 4 5 * 6 6 6 6 6 6 6 6 6 6 7 8 9 10 * * *

302035-000 303574-000 NSS NSS 300771-001 49804-00 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 52-00215-00 52-00224-00 302066-002 303575-000 302066-003 302932-000 303045-000 303046-001 303047-000

MARCH 1995

Return

# FOR ASSY.

UNIT

1 1 1 4 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 2 2 1 1 1 1

0.2

FIGURE # 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1

Return

MARCH 1995

FIG ITEM # # PART #

NAME

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Stem, handle (See Fig.# 1.2) Frame, TMX Isolator Isolator Wheel assembly, load Bearing Wheel Fitting, grease Guard, string Washer Screw, socket Spacer Screw, socket Fitting, grease Transmission assembly (See Fig.# 1.5)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

--------------302935-000 302057-000 301747-000 303031-000 49910-03 302922-000 11160-11 302928-000 303898-000 302770-035 42143-01 301955-016 11160-11 ----------------

MARCH 1995

Return

# FOR ASSY.

UNIT

1 1 2 2 2 2 1 1 4 2 2 2 2 1 1

1.2

FIGURE # 1.2 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.5

1.3

Return

MARCH 1995

FIG ITEM # # PART # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11

302530-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 ------------------

1.2

------------------

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 302812-025 302804-000 11129-08 302546-000 14851-05 302809-016 302542-001 302803-000 11129-05 302545-000 302808-000 13282-00 301959-025

MARCH 1995

Return

NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Control head assy. without Picking Knob (See Fig.# 1.3) Control head assy. with Picking Knob (See Fig.# 1.4) Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Screw, socket flat head Cover, brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Screw, socket head

# FOR ASSY.

UNIT

1 6 1 1 1 2 4 2 2 1 1 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 6

AS SHOWN NOT SHOWN

1.4

FIGURE # 1.3 CONTROL HEAD ASSEMBLY WITHOUT PICKING KNOB

1.5

Return

MARCH 1995

FIG ITEM # # PART #

NAME

1.3

301716-007

Control Head Assy. without Picking Knob

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 302862-000 301776-000 301922-100 301954-035 302864-000 301961-010 301965-026 302023-000 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------301921-012 301723-000 302129-000 301917-000 301724-000 301960-004 302080-000

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 9 1 1 2 1 1 1

MARCH 1995

Return

# FOR ASSY.

UNIT

1.6

FIGURE # 1.4 CONTROL HEAD ASSEMBLY WITH PICKING KNOB

1.7

Return

MARCH 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

1.4

301716-009

Control Head Assembly with Picking Knob

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 301779-000 301781-000 302831-000 301964-016 302862-000 301778-000 301954-035 302872-000 302836-000 302246-000 303096-000 302839-020 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------301921-012 301723-000 302129-000 301917-000 301724-000 301960-004 302080-000 302023-000

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 1 1 1 8 1 1 1 1 1 1 2 1 1 1 2 2 1 1 9 1 1 2 1 1 1 1

MARCH 1995

Return

UNIT

1.8

FIGURE # 1.5 TRANSMISSION ASSEMBLY

1.9

Return

MARCH 1995

FIG ITEM # # PART #

NAME

1.5

302631-000

Transmission Assembly

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

301946-001 11205-30 301946-000 11205-26 301580-000 11890-09 11844-02 301887-000 301654-012 301581-000 303009-025 301653-020 11030-21 11897-05 302371-000 11205-27 23007-00 11039-31 302558-000 302625-000 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

1 1 1 1 1 2 2 1 2 1 18 2 2 1 1 2 1 1 1 1 1 1 1 1 1 2 2

MARCH 1995

Return

# FOR ASSY.

UNIT

1.10

FIGURE # 1.6 DRIVE WHEEL ASSEMBLY

1.11

Return

MARCH 1995

FIG ITEM # # PART #

NAME

1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6

Nut, flanged (Torque 250 ft./lbs.) Wheel, Flat rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Tire, Flat rubber Tire, Urethane Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Wheel, drive

1 2 2 2 2 2 2 3 3 3 3 3 3 4

302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 302247-000 20262-01 20071-03 20071-04 20071-05 20071-06 301654-024 20071-01

MARCH 1995

Return

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT

Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber

1.12

FIGURE # 2.1 ELECTRICAL SCHEMATIC

2.1

Return

JANUARY 1995

FIGURE # 2.2 ELECTRICAL SCHEMATIC SYMBOLS

JANUARY 1995

Return

2.2

FIGURE # 2.3 ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN PANEL ASSEMBLY AND FRAME.

2.3

Return

MARCH 1995

FIG ITEM # # PART #

NAME

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

-----------------301922-014 302954-000 302017-000 302016-000 ----------------------------------301952-040 301960-006 11880-09 14986-03 52-05103-00 15677-09 302542-001 49856-152 49856-151 301652-025 49607-00 49350-02 49606-00 49605-00 301960-008 50001-11 302948-000 49771-01 20323-00 15677-06 49283-00 301826-016 49303-00 303943-000 11823-06 49350-05 301445-001

MARCH 1995

Return

# FOR ASSY.

UNIT

1 4 1 1 1 1 1 2 2 4 2 As Req'd. 2 1 1 3 3 2 1 2 1 3 1 1 4 1 1 1 2 1 1 2 1 1

2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.5

Return

MARCH 1995

FIG ITEM # # PART #

NAME

2.4

302910-001

Panel Assembly, Electrical

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 3 4 5 6 7 8 9 10 11

302341-001 27325-01 301891-001 301889-000 301954-035 27704-06 50003-02 23309-01 20140-01 49367-01 ------------------

1 1 1 1 1 1 1 1 2 1 1

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Panel Controller Contactor Breaker, control Screw, socket head Suppressor, 15 OHM Screw, cap Horn Breaker, power (150 amp) Relay Contactor assembly, forward & rearward (See Fig.# 2.5) Nut Lockwasher Screw, cap Screw, thread form Screw, cap Lockwasher Fitting, male wire tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Bar, buss Bar, buss Resistor, field weakening Contactor assembly, field weakening Contactor assembly, 1A (See Fig.# 2.6) Delay, 1 second time Cable Cable Decal, DO NOT STEAM CLEAN

MARCH 1995

Return

# FOR ASSY.

UNIT

4 8 7 2 6 6 6 1 1 17 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1

2.6

FIGURE # 2.5 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.7

Return

MARCH 1995

FIG ITEM # # PART #

NAME

2.5

27692-00

Contactor Assembly, Forward / Rearward

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

MARCH 1995

Return

# FOR ASSY.

UNIT

2.8

FIGURE # 2.6 CONTACTOR ASSEMBLY, 1A

2.9

Return

MARCH 1995

FIG ITEM # # PART #

NAME

2.6

27693-02

Contactor Assembly, 1A

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

MARCH 1995

Return

# FOR ASSY.

UNIT

2.10

FIGURE # 2.7 MOTOR ASSEMBLY, DRIVE

2.11

Return

MARCH 1995

FIG ITEM # # PART #

NAME

2.7

302308-000

Motor Assembly, Drive

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

MARCH 1995

Return

# FOR ASSY.

UNIT

2.12

FIGURE # 2.8 POWER CONNECTOR ASSEMBLY

2.13

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 1 1 1 2 2 2 2 3

49855-69 49855-74 49855-75 49855-76 49853-04 49853-01 49853-03 49854-08 49856-157

JANUARY 1995

Return

# FOR ASSY. 1 1 1 1 1 1 1 1 2

UNIT RED GRAY YELLOW BLUE RED GRAY YELLOW BLUE

2.14

FIGURE # 2.9 COLD STORAGE ASSEMBLY

2.15

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

2.9 2.9 2.9 2.9 2.9 2.9 2.9

Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

1 2 3 4 5 6 7

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

JANUARY 1995

Return

# FOR ASSY.

UNIT

1 2 1 1 4 2 2

2.16

FIGURE # 4.1 SHIELDS AND GUARDS

4.1

Return

MARCH 1995

FIG ITEM # # PART #

NAME

# FOR ASSY.

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

Screw, flat head Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door, TMX Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Cushion, backrest

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301922-020 302916-000 302597-000 302526-000 301955-016 302379-000 302961-000 302959-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

MARCH 1995

Return

UNIT

4.2

FIGURE # 4.2 AUTOMATIC COUPLER AND TOW EYE ASSEMBLY

4.3

Return

JANUARY 1995

FIG ITEM # # PART #

NAME

4.2 4.2 4.2 4.2

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

4.2 4.2 4.2 4.2 4.2 4.2 4.2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

4.2 4.2 4.2 4.2

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

JANUARY 1995

Return

# FOR ASSY.

UNIT

4.4

FIGURE # 4.3 BATTERY COMPARTMENT ROLLERS

4.5

Return

MARCH 1995

FIG ITEM # # PART #

NAME

4.3 4.3

* *

303033-000 303033-001

4.3 4.3 4.3 4.3 4.3 4.3

1 1 2 3 4 5

303032-000 303032-001 302923-000 25203-09 25189-02 25204-09

MARCH 1995

Return

# FOR ASSY.

UNIT

Battery Compartment Rollers, LEFT Battery Compartment Rollers, RIGHT

1 1

LEFT RIGHT

Frame, Left battery roller Frame, Right battery roller Door Shaft Bearing Roller

1 1 1 4 8 4

LEFT RIGHT

4.6

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

FEBRUARY 1994

FIG ITEM # # PART # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

FEBRUARY 1994

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1

10.2

Return

ELECTRIC TOW TRACTOR NUMERICAL INDEX

This Numerical Index gives part numbers and figure numbers on which they are listed. numbers have also been listed for easier location of part numbers.

Item

PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

101216 101216 109631 109631 11020-45 11020-46 11030-21 11039-31 11072-02 11072-14 11072-14 11129-05 11129-06 11129-08 11135-04 11160-11 11160-11 11205-26 11205-27 11205-30 11261-11 11261-11 11429-04 11634-00 11695-11 11823-06 11823-06 11844-02 11880-09 11890-09 11897-05 119697 119697 13282-00 140176 140176 14851-05 14986-03 14993-19 15677-06 15677-09 200025 200076

1.4 1.3 1.3 1.4 1.2 2.4 1.5 1.5 2.4 1.3 1.4 1.2 1.2 1.2 1.2 1.1 1.1 1.5 1.5 1.5 1.4 1.3 1.2 4.2 1.2 4.4 2.3 1.5 2.3 1.5 1.5 1.4 1.3 1.2 1.3 1.4 1.2 2.3 1.2 2.3 2.3 10.1 2.5

7 7 6 6 16 20 13 18 17 29 36 31 21 25 3 14 8 4 16 2 35 28 4 2 6 8 32 7 10 6 14 29 22 34 10 10 27 11 7 27 13 6 1

200077 200077 200078 200079 200080 200081 200081 200082 200083 200084 200085 200086 200087 200088 200089 200090 200091 200092 200093 200094 200094 200095 200095 200096 200096 200097 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372

2.6 2.5 2.5 2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.6 2.5 2.6 2.5 2.5 1.6 1.6 1.6 1.6 1.6 2.6 2.5 2.6 2.6 2.6 2.5 2.6 2.5 2.5 2.6 2.5 2.6

2 2 3 4 5 6 6 7 8 9 11 13 14 15 18 19 20 21 22 24 19 9 25 8 26 27 4 3 3 3 3 14 12 11 4 12 10 13 23 16 16 17 17

MARCH 1995 Return

99.1

ELECTRIC TOW TRACTOR NUMERICAL INDEX

PART #

FIG. #

ITEM #

20140-01 201962 201963 201964 201965 201966 201967 202154 20262-01 20323-00 20912-00 22120-00 23007-00 23309-01 23451-00 23452-01 24223-00 25189-02 25203-09 25204-09 25332-01 27318-00 27325-01 27691-00 27693-02 27704-04 27704-04 27704-06 27704-06 29030-01 29030-04 300128-000 300129-000 300161-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300771-001 300792-000 301327-001

2.4 2.6 2.6 2.6 2.6 2.6 2.6 10.1 1.6 2.3 2.4 1.2 1.5 2.4 2.4 2.4 4.2 4.3 4.3 4.3 4.4 2.4 2.4 2.5 2.6 2.4 2.5 2.6 2.4 4.4 4.4 10.1 10.1 10.1 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 0.1 4.4 2.7

9 1 3 5 7 10 15 1 3 26 30 20 17 8 19 33 13 4 3 5 11 31 2 * * 29 28 18 6 1 1 2 3 4 5 6 18 7 8 9 10 19 23 25 20 21 5 4 1

Return 99.2

PART #

FIG.#

ITEM #

301327-002 301327-003 301327-004 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301327-028 301445-001 301580-000 301581-000 301582-000 301583-000 301584-000 301652-025 301652-030 301653-020 301654-012 301654-024 301716-007 301716-009 301717-000 301717-000 301718-000 301718-000 301723-000 301723-000 301724-000 301724-000 301726-001 301726-001 301727-000 301727-000 301728-000 301728-000 301729-000 301729-000 301747-000 301776-000 301778-000 301779-000 301780-000 301780-000 301781-000 301793-004

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.3 1.5 1.5 10.1 10.1 10.1 2.3 4.1 1.5 1.5 1.6 1.3 1.4 1.3 1.4 1.3 1.4 1.4 1.3 1.3 1.4 1.3 1.4 1.4 1.3 1.4 1.3 1.3 1.4 1.1 1.3 1.4 1.4 1.3 1.4 1.4 1.5

2 3 12 14 15 16 22 24 26 27 28 13 34 5 10 * * * 17 11 12 9 3 * * 9 9 12 12 40 33 36 43 1 1 3 3 37 30 23 30 4 14 18 13 11 11 14 25 MARCH 1995

ELECTRIC TOW TRACTOR NUMERICAL INDEX

PART #

FIG. #

ITEM #

301793-008 301793-009 301793-010 301793-011 301793-012 301802-000 301824-000 301824-000 301824-000 301824-000 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301833-000 301833-000 301887-000 301889-000 301891-001 301917-000 301917-000 301918-000 301918-000 301921-012 301921-012 301922-014 301922-020 301922-100 301946-000 301946-001 301950-022 301950-022 301951-010 301951-016 301952-016 301952-040 301954-035 301954-035 301954-035 301954-035 301955-016 301955-016 301957-050 301957-050 301957-050 301959-025 301960-004

1.5 1.5 1.5 1.5 1.5 4.1 1.4 1.3 1.3 1.4 1.3 1.4 2.9 4.1 2.3 2.4 1.3 1.4 1.5 2.4 2.4 1.4 1.3 1.3 1.4 1.4 1.3 2.3 4.1 1.3 1.5 1.5 1.4 1.3 2.4 2.4 1.2 2.3 4.4 1.3 2.4 1.4 1.1 4.1 4.2 4.2 4.2 1.2 1.3

26 23 22 24 27 9 32 25 27 34 4 4 2 13 29 15 26 33 8 4 3 42 35 2 2 39 32 2 1 15 3 1 31 24 21 22 2 8 7 16 5 19 13 5 4 15 11 35 37

MARCH 1995 Return

PART #

FIG.#

ITEM #

301960-004 301960-006 301960-008 301960-008 301960-008 301961-010 301961-010 301964-016 301964-032 301964-032 301965-026 301965-026 302013-000 302016-000 302017-000 302023-000 302023-000 302035-000 302040-000 302040-000 302041-000 302057-000 302060-000 302066-002 302066-003 302069-000 302080-000 302080-000 302129-000 302129-000 302224-000 302231-000 302246-000 302247-000 302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 302294-000 302308-000 302341-001 302348-000 302350-000 302351-000 302352-000 302353-000 302367-012

1.4 2.3 2.4 2.3 4.4 1.4 1.3 1.4 1.4 1.3 1.3 1.4 2.9 2.3 2.3 1.4 1.3 0.1 1.3 1.4 2.9 1.1 4.1 0.1 0.1 4.1 1.4 1.3 1.4 1.3 2.9 2.9 1.4 1.6 1.6 1.6 1.6 1.6 1.6 1.6 4.4 2.7 2.4 2.4 2.4 2.4 2.4 2.4 2.4

44 9 12 22 9 26 18 16 5 5 19 27 3 5 4 46 20 1 21 28 1 3 10 7 9 14 45 38 41 34 4 7 22 2 1 2 2 2 2 2 2 * 1 24 26 25 27 32 28 99.3

ELECTRIC TOW TRACTOR NUMERICAL INDEX

PART #

FIG. #

ITEM #

302371-000 302379-000 302398-000 302402-000 302515-000 302516-000 302518-000 302526-000 302530-000 302542-001 302542-001 302544-000 302545-000 302546-000 302550-000 302554-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302596-000 302597-000 302625-000 302626-000 302631-000 302770-035 302802-000 302803-000 302804-000 302806-000 302808-000 302809-016 302810-000 302811-008 302812-025 302831-000 302836-000 302839-020 302862-000 302862-000 302864-000 302864-000 302872-000 302909-000 302910-001 302916-000 302922-000

1.5 4.1 4.1 2.4 2.7 2.7 2.7 4.1 1.2 2.3 1.2 1.2 1.2 1.2 1.2 2.4 1.2 1.2 1.2 1.5 1.2 1.2 4.1 4.1 1.5 1.5 1.4 1.1 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.4 1.4 1.4 1.3 1.4 1.4 1.3 1.4 4.1 2.4 4.1 1.1

15 6 15 38 4 11 17 4 1 14 29 22 32 26 10 23 13 17 5 19 14 14 12 3 20 21 * 11 19 30 24 9 33 28 8 18 23 15 21 24 13 17 25 17 20 16 * 2 7

Return 99.4

PART #

FIG.#

ITEM #

302923-000 302928-000 302932-000 302935-000 302948-000 302954-000 302959-000 302961-000 302996-000 303009-025 303031-000 303032-000 303032-001 303033-000 303033-001 303037-000 303038-000 303045-000 303046-001 303047-000 303094-001 303096-000 303574-000 303575-000 303898-000 303899-000 303938-000 303938-001 303939-000 303943-000 304164-000 42143-01 46490 46490 49283-00 49303-00 49350-02 49350-05 49367-01 49506-03 49521-00 49605-00 49606-00 49607-00 49670-00 49771-01 49771-01 49771-09 49804-00

4.3 1.1 0.1 1.1 2.3 2.3 4.1 4.1 4.2 1.5 1.1 4.3 4.3 4.3 4.3 4.2 4.2 0.1 0.1 0.1 4.2 1.4 0.1 0.1 1.1 1.2 4.4 4.4 4.4 2.3 4.4 1.1 1.3 1.4 2.3 2.3 2.3 2.3 2.4 2.9 2.4 2.3 2.3 2.3 10.1 2.3 2.4 2.9 0.1

2 9 10 2 24 3 8 7 5 11 5 1 1 * * 12 1 * * * 7 23 2 8 10 15 * * 12 31 2 12 8 8 28 30 19 33 10 6 35 21 20 18 5 25 18 5 * MARCH 1995

ELECTRIC TOW TRACTOR NUMERICAL INDEX

PART #

FIG. #

ITEM #

49853-01 49853-03 49853-04 49854-08 49855-69 49855-74 49855-75 49855-76 49856-151 49856-152 49856-157 49856-66 49856-67 49910-03 49919-02 49926-08 50000-15 50000-15 50000-15 50001-11 50001-11 50003-01 50003-02 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05103-00 52-07907-00

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.3 2.3 2.8 2.4 2.4 1.1 4.2 4.2 4.2 4.2 4.2 2.3 2.4 2.4 2.4 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.3 4.4

2 2 2 2 1 1 1 1 16 15 3 37 36 6 6 9 14 3 10 23 13 14 7 16 6 6 6 6 6 6 6 6 6 6 12 10

MARCH 1995 Return

PART #

FIG.#

ITEM #

99.5

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

Return

PART MANUAL Manual Part Number 303046-002 ELECTRIC TOW TRACTOR Effective Serial Number TMX0025268001

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED SEPTEMBER 1995

Return

TMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization. If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

EXPLANATION OF SERIAL NUMBER

TMX 00 2 5 265 001 Number of unit for that day Day of year Year Decade Capacity Model

1 Return

JUNE 1995

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward PART LIST The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

JUNE 1995 Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift (See Fig.# 3.6) Hose (3 feet) Motor, pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (Contains Items Marked With "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.2

4.3

4.5

2.8 2.6 2.5 1.3

2.13 2.9 2.7 1.5

0.1 2.7

0.1 2.11

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

4.4

4.7

1.1

99.1

2.8

2.13

A ____________________________________ Automatic Coupler and Tow Eye Assembly B ____________________________________ Battery Compartment Rollers C ____________________________________ Cold Storage Assembly Contactor Assembly, 1A Contactor Assembly, Forward & Rearward Contactor Control Head Assembly D ____________________________________ Decals and Parts List assembly Drive Motor Assembly E_____________________________________ Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols F_____________________________________ Flashing Light Assembly G,H___________________________________ Handle and Transmission Assembly I,J,K,L,M,N_____________________________ Numerical Index O,P___________________________________ Power Connector Assembly

3 Return

AUGUST 1995

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.1 10.1 1.2

4.1 10.1 1.3

1.4

1.7

1.5

1.9

Q,R,S _________________________________ Shields and Guards Special Tools and Lubrications Steering Stem Assembly T_____________________________________ Transmission Assembly U,V,W_________________________________ Wheel Assembly, Drive X,Y,Z _________________________________

AUGUST 1995 Return

FIGURE 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

AUGUST 1995

FIG. # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

IITEM # PART # 1 2 3 4 * 5 6 6 6 6 6 6 6 6 6 6 7 8 9 * * *

AUGUST 1995

Return

302035-000 303574-000 NSS 300771-001 49804-00 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 52-00215-00 52-00224-00 302066-002 303575-000 302066-003 302932-000 303045-001 303046-002 303047-000

NAME

# FOR ASSY.

Decal, WARNING Decal, SET PARKING BRAKE Nameplate Compartment, manual Sleeve, manual compartment cable Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green Spray, graphite green Paint, safety yellow Spray, safety yellow Paint, safety orange Spray, safety orange Paint, black semi gloss Spray, black semi gloss Decal, BT PRIME-MOVER logo Decal, NO STEP Decal, BT PRIME-MOVER logo Decal, TMX Manual, OPERATOR'S Manual, PARTS Manual, SERVICE

1 1 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 2 2 1 1 1 1

UNITS

0.2

FIGURE 1.1 HANDLE AND TRANSMISSION ASSEMBLY

1.1

Return

AUGUST 1995

FIG. # 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

AUGUST 1995

Return

--------------302935-000 302057-000 301747-000 303031-000 49910-03 302922-000 11160-11 302928-000 303898-000 302770-035 42143-01 301955-016 11160-11 ----------------

NAME Stem, handle (See Fig.# 1.2) Frame, TMX Isolator Isolator Wheel assembly, load Bearing Wheel Fitting, grease Guard, string Washer Screw, socket Spacer Screw, socket Fitting, grease Transmission assembly (See Fig.# 1.5)

# FOR ASSY.

UNITS

1 1 2 2 2 2 1 1 4 2 2 2 2 1 1

1.2

FIGURE 1.2 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.5

1.3

Return

DECEMBER 1995

FIG. # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

304755-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 302542-001 302803-000 11129-05 302545-000 302808-000 13282-00

DECEMBER 1995

Return

NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Control head assembly (See Fig.# 1.4) Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin

# FOR ASSY. 1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1

UNITS

AS SHOWN NOT SHOWN

1.4

FIGURE 1.3 CONTROL HEAD ASSEMBLY

1.5

Return

AUGUST 1995

FIG. #

IITEM # PART #

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13* 14* 15* 16* 17 18* 19 20* 21* 22* 23* 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

NAME Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, handle Pin Screw, socket (not part of handle assy.) Knob assembly Shaft Ring, retainer Knob Screw, flat head Guard, wide Bolt, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, freezer pkg. (See Fig.# 2.9) Screw, flat head Cover Switch, horn Spring Bracket, switch Nut Clamp, cable Harness, wiring

# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 1 1 1 8 1 1 1 1 1 1 2 1 1 1 2 2 1 1 9 1 1 2 1 1 1 1

* Parts of Picking Knob AUGUST 1995

Return

1.6

FIGURE 1.4 TRANSMISSION ASSEMBLY

TORQUE NUT TO 250 FT./LBS. WHILE TURNING WHEEL.

1.7

Return

SEPTEMBER 1995

FIG. # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

301946-001 11205-30 301946-000 11205-26 301633-006 301580-001 11890-09 11844-02 301887-000 301654-012 301581-000 303009-025 301653-020 11897-05 11030-21 302371-000 11205-27 23007-00 11039-31 301654-024 302558-000 303009-025 302626-000 301793-010 301793-009 301793-011 301793-004 301793-008 301793-012 304435-000 301654-012 11844-02

SEPTEMBER 1995

Return

NAME Seal, felt Bearing Seal, felt Bearing Transmission assembly Case, gear Dowel Key Pinion, gear Nut (Torque 50 ft./lbs.) Cover Screw, socket head (Torque 14 ft./lbs.) Plug, drain/fill pipe Washer, sealing Bearing Set, gear Bearing Ring Seal Nut, flange (Torque 250 ft./lbs.) Bracket, brake cable Screw, socket head (Torque 14 ft./lbs.) Brake assembly Cam Plate Lever Ring, retainer Spring Shoe Drum, brake Nut (Torque 50 ft./lbs.) Key

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 1 1 9 2 1 2 1 2 1 1 1 1 9 1 1 1 1 1 2 2 1 1 1

1.8

FIGURE 1.5 DRIVE WHEEL ASSEMBLY

1.9

Return

AUGUST 1995

FIG. # 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

IITEM # PART # 1 2 2 2 2 2 2 3 3 3 3 3 3 4

AUGUST 1995

Return

301654-024 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 20262-01 302247-000

NAME Nut, flanged (Torque 250 ft./lbs.) Wheel, Flat rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, Crowned Urethane Tire, Flat rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Tire, Urethane Wheel, drive

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.10

ELECTRICAL SCHEMATIC

FIGURE 2.1 ELECTRICAL SCHEMATIC

2.1

Return

AUGUST 1995

FIGURE 2.2 ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

AUGUST 1995

Return

2.2

FIGURE 2.3 ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.3

Return

AUGUST 1995

2.3 FIG. # 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

IITEM # PART # 1 2 3 4 5 6 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

AUGUST 1995

Return

-----------------301922-014 302954-000 302017-000 302016-000 -----------------49854-04 49854-01 49854-03 49854-08 301952-040 301960-006 11880-09 14986-03 52-05103-00 15677-09 302542-001 49856-152 49856-151 301652-030 49607-00 49350-02 49606-00 49605-00 301960-008 50001-11 302948-000 49771-01 20323-00 15677-14 49856-158 49856-159 49283-00 301826-016 49303-00 303943-000 11823-06 49350-05 301445-001

NAME

# FOR ASSY.

Panel assembly (See Fig.# 2.4) Screw, socket flat head Harness, wiring Switch, emergency disconnect Switch, key Motor, drive (See Fig.# 2.7) Connector, SB-175 RED housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 BLUE housing Screw, Flat head Nut Screw, round head Nut, twin Sleeve ( 3 Feet [914.4mm]) Clamp Plate, dash Cable Cable Screw, cap Plug, diode Plug, resistor 2.2K Plug, suppressor Filter, horn Nut Lockwasher Switch, overtravel Fitting, male disconnect tab Switch, sealed Clamp Cable, 60” [1524mm] NEGATIVE Cable, 30” [762mm] POSITIVE Alarm, travel Screw, thread form Gauge, HM/BDI/Speed Dropout Harness, speed dropout Fitting, wire splice Plug, resistor 1.5K Gauge, HM/BDI

1 4 1 1 1 1 1 RED 1 GRAY 1 YELLOW 1 BLUE 2 2 4 2 As Req'd. 3’ [914.4mm] 2 1 1 3 2 2 1 2.2K 2 1 2 1 1 4 1 2 1 60” [1524mm] 1 30” [762mm] 1 2 1 1 2 1 1.5K 1

UNITS

2.4

FIGURE 2.4 ELECTRICAL PANEL ASSEMBLY NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.5

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

2.4

302910-001

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 3 4 5 6 7 8 9 10 11

302341-001 27325-01 301891-001 301889-000 301954-035 27704-06 50003-02 23309-01 20140-01 49367-01 ------------------

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

AUGUST 1995

Return

NAME

# FOR ASSY.

Panel Assembly, Electrical

Panel Controller Contactor Breaker, control Screw, socket head Suppressor, 15 OHM Screw, cap Horn Breaker, power (150 amp) Relay Contactor assembly, forward / rearward (See Fig.# 2.5) 301960-008 Nut 50001-11 Lockwasher 50003-01 Screw, cap 301826-016 Screw, thread form 50022-01 Screw, cap 11072-02 Lockwasher 49771-01 Fitting, male wire tab 23451-00 Resistor assembly 11020-46 Spacer, horn 301951-010 Screw, cap 301951-016 Screw, cap 302554-000 Bracket, switch 302348-000 Bar, buss 302351-000 Bar, buss 302350-000 Bar, buss 302352-000 Bar, buss 302367-012 Screw, cap 27704-04 Suppressor 20912-00 Bar, buss 27318-00 Bar, buss 302353-000 Resistor, field weakening 23452-01 Contactor assembly, field weakening ------------------ Contactor assembly, 1A (See Fig.# 2.6) 49521-00 Delay, 1 second time 49856-67 Cable 49856-66 Cable 302402-000 Decal, DO NOT STEAM CLEAN

1 1 1 1 1 1 1 1 2 1 1

UNITS

4 8 7 2 6 6 6 1 1 17 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1

2.6

FIGURE 2.5 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.7

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

2.5

27692-00

Contactor Assemby, Forward / Rearward

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

200076 200077 200078 200079 200080 200081 200082 200083 200084 201266 200085 201215 200086 200087 200088 201368 201372 200089 200090 200091 200092 200093 201367 200094 200095 200096 200097 27704-04

Base, magnet Coil, field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

AUGUST 1995

Return

UNITS

RED

GOLD

2.8

FIGURE 2.6 CONTACTOR ASSEMBLY, 1A

2.9

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

2.6

27693-02

Contactor Assembly, 1A

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

AUGUST 1995

Return

UNITS

RED

GOLD

2.10

FIGURE 2.7 MOTOR ASSEMBLY, DRIVE

2.11

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

2.7

302308-000

Motor Assembly, Drive

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

AUGUST 1995

Return

UNITS

2.12

FIGURE 2.8 COLD STORAGE ASSEMBLY CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

EXISTING HARNESS

2.13

Return

ELECTRICAL PANEL SIDE VIEW

AUGUST 1995

2.3 FIG. # 2.8 2.8 2.8 2.8 2.8 2.8 2.8

IITEM # PART # 1 2 3 4 5 6 7

AUGUST 1995

Return

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

NAME Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

# FOR ASSY.

UNITS

1 2 1 1 4 2 2

2.14

FIGURE 4.1 SHIELDS AND GUARDS

4.1

Return

AUGUST 1995

2.3 FIG. # 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

AUGUST 1995

Return

301922-020 302916-000 302597-000 302526-000 301955-016 302379-000 302961-000 302959-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

NAME Screw, flat head Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door, TMX Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Cushion, backrest

# FOR ASSY.

UNITS

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

4.2

FIGURE 4.2 AUTOMATIC COUPLER AND TOW EYE ASSEMBLY

4.3

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

4.2 4.2 4.2 4.2

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

4.2 4.2 4.2 4.2 4.2 4.2 4.2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

4.2 4.2 4.2 4.2

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

AUGUST 1995

Return

UNITS

4.4

FIGURE 4.3 BATTERY COMPARTMENT ROLLERS

4.5

Return

AUGUST 1995

2.3 FIG. # 4.3 4.3 4.3 4.3 4.3 4.3

IITEM # PART # 1 1 2 3 4 5

AUGUST 1995

Return

303032-000 303032-001 302923-000 25203-09 25189-02 25204-09

NAME Frame, Left battery roller Frame, Right battery roller Door Shaft Bearing Roller

# FOR ASSY. 1 1 1 4 8 4

UNITS LEFT RIGHT

4.6

FIGURE 4.4 FLASHING LIGHT ASSEMBLY

4.7

Return

AUGUST 1995

2.3 FIG. # 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

IITEM # PART # 1 1 2 2 3 4 5 6 7 8 9 10 11 12

AUGUST 1995

Return

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 25332-01 303939-000

NAME

# FOR ASSY.

Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base Screw, socket Connector, butt Nut Cable (7 feet) Tie, cable Pole, flashing light

1 1 1 1 1 1 3 1 2 2 2 As Req'd. 4 1

UNITS RED AMBER RED AMBER

4.8

FIGURE 10.0 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

AUGUST 1995

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

IITEM # PART # 1 2 3 4 5 6 * * *

AUGUST 1995

Return

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

ELECTRIC TOW TRACTOR NUMERICAL INDEX FIG. gives # # and figure numbers PART #on which they FIG # PART # This Numerical Index part ITEM numbers are listed. ITEM Item # numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 109631 11020-45 11020-46 11030-21 11039-31 11072-02 11072-14 11129-05 11129-06 11129-08 11135-04 11160-11 11160-11 11205-26 11205-27 11205-30 11261-11 11429-04 11634-00 11695-11 11823-06 11823-06 11844-02 11844-02 11880-09 11890-09 11897-05 119697 13282-00 140176 14851-05 14986-03 14993-19 15677-09 15677-14 200025 200076 200077 200077 200078

1.3 1.3 1.2 2.4 1.4 1.4 2.4 1.3 1.2 1.2 1.2 1.2 1.1 1.1 1.4 1.4 1.4 1.3 1.2 4.2 1.2 2.3 4.4 1.4 1.4 2.3 1.4 1.4 1.3 1.2 1.3 1.2 2.3 1.2 2.3 2.3 10.1 2.5 2.5 2.6 2.5

7 6 16 20 15 19 17 36 31 21 25 3 8 14 4 17 2 35 4 2 6 34 8 8 32 10 7 14 29 34 10 27 11 7 13 27 6 1 2 2 3

200079 200080 200081 200081 200082 200083 200084 200085 200086 200087 200088 200089 200090 200091 200092 200093 200094 200094 200095 200095 200096 200096 200097 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01

2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.6 2.5 2.6 2.5 2.5 1.5 1.5 1.5 1.5 1.5 2.6 2.5 2.6 2.6 2.5 2.6 2.6 2.5 2.5 2.6 2.5 2.6 2.4

4 5 6 6 7 8 9 11 13 14 15 18 19 20 21 22 24 19 9 25 8 26 27 3 3 3 3 3 14 12 11 4 10 12 13 23 16 16 17 17 9

SEPTEMBER 1995 Return

99.1

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

201962 201963 201964 201965 201966 201967 202154 20262-01 20323-00 20912-00 22120-00 23007-00 23309-01 23451-00 23452-01 24223-00 25189-02 25203-09 25204-09 25332-01 27318-00 27325-01 27692-00 27693-02 27704-04 27704-04 27704-06 27704-06 29030-01 29030-04 300128-000 300129-000 300161-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000

2.6 2.6 2.6 2.6 2.6 2.6 10.1 1.5 2.3 2.4 1.2 1.4 2.4 2.4 2.4 4.2 4.3 4.3 4.3 4.4 2.4 2.4 2.5 2.6 2.4 2.5 2.6 2.4 4.4 4.4 10.1 10.1 10.1 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 3 5 7 10 15 1 3 26 30 20 18 8 19 33 13 4 3 5 11 31 2 * * 29 28 18 6 1 1 2 3 4 5 18 6 7 8 9 10 19 25 23 20 21

99.2 Return

PART #

FIG #

ITEM #

300771-001 300792-000 301327-000 301327-001 301327-002 301327-003 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301633-006 301652-030 301652-030 301653-020 301654-012 301654-012 301654-024 301654-024 301717-000 301718-000 301723-000 301724-000 301726-001 301727-000 301728-000 301729-000 301747-000 301778-000 301779-000 301780-000 301781-000 301793-004 301793-008 301793-009

0.1 4.4 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.3 1.4 1.4 10.1 10.1 10.1 1.4 4.1 2.3 1.4 1.4 1.4 1.5 1.4 1.3 1.3 1.3 1.3 1.4 1.3 1.3 1.3 1.1 1.3 1.3 1.3 1.3 1.4 1.4 1.4

4 4 12 1 2 3 13 14 15 16 22 24 26 27 28 36 6 11 * * * 5 11 17 13 31 10 1 20 9 12 40 43 1 3 37 30 4 18* 13* 11 14* 27 28 25 SEPTEMBER 1995

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

301793-010 301793-011 301793-012 301802-000 301824-000 301824-000 301825-010 301826-016 301826-016 301826-016 301826-016 301833-000 301887-000 301889-000 301891-001 301917-000 301918-000 301921-012 301922-014 301922-020 301946-000 301946-001 301950-022 301951-010 301951-016 301952-016 301952-040 301954-035 301954-035 301954-035 301955-016 301955-016 301957-050 301957-050 301957-050 301959-025 301960-004 301960-006 301960-008 301960-008 301960-008 301961-010 301964-016 301964-032 301965-026

1.4 1.4 1.4 4.1 1.3 1.3 1.3 2.4 2.3 2.8 4.1 1.3 1.4 2.4 2.4 1.3 1.3 1.3 2.3 4.1 1.4 1.4 1.3 2.4 2.4 1.2 2.3 2.4 4.4 1.3 1.1 4.1 4.2 4.2 4.2 1.2 1.3 2.3 2.4 2.3 4.4 1.3 1.3 1.3 1.3

24 26 29 9 32 34 4 15 31 2 13 33 9 4 3 42 2 39 2 1 3 1 31 21 22 2 8 5 7 19 13 5 11 15 4 11 44 9 12 22 9 26 16* 5 27

SEPTEMBER 1995 Return

PART # 302013-000 302016-000 302017-000 302023-000 302035-000 302040-000 302041-000 302057-000 302060-000 302066-002 302066-003 302069-000 302080-000 302129-000 302224-000 302231-000 302246-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302294-000 302308-000 302341-001 302348-000 302350-000 302351-000 302352-000 302353-000 302367-012 302371-000 302379-000 302398-000 302402-000 302515-000 302516-000 302518-000 302526-000 302530-000 302542-001 302542-001 302544-000

FIG #

ITEM #

2.8 2.3 2.3 1.3 0.1 1.3 2.8 1.1 4.1 0.1 0.1 4.1 1.3 1.3 2.8 2.8 1.3 1.5 1.5 1.5 1.5 1.5 1.5 1.5 4.4 2.7 2.4 2.4 2.4 2.4 2.4 2.4 2.4 1.4 4.1 4.1 2.4 2.7 2.7 2.7 4.1 1.2 1.2 2.3 1.2

3 5 4 46 1 28 1 3 10 6 8 14 45 41 4 7 22* 4 2 2 2 2 2 2 2 * 1 24 26 25 27 32 28 16 6 15 38 4 11 17 4 1 29 14 22 99.3

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

302545-000 302546-000 302550-000 302554-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302596-000 302597-000 302626-000 302770-035 302802-000 302803-000 302804-000 302806-000 302808-000 302809-016 302810-000 302811-008 302831-000 302836-000 302839-020 302862-000 302864-000 302872-000 302909-000 302910-001 302916-000 302922-000 302923-000 302928-000 302932-000 302935-000 302948-000 302954-000 302959-000 302961-000 302996-000 303009-025 303009-025 303031-000 303032-000

1.2 1.2 1.2 2.4 1.2 1.2 1.2 1.4 1.2 1.2 4.1 4.1 1.4 1.1 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.3 1.3 1.3 1.3 1.3 1.3 4.1 2.4 4.1 1.1 4.3 1.1 0.1 1.1 2.3 2.3 4.1 4.1 4.2 1.4 1.4 1.1 4.3

32 26 10 23 13 17 5 21 14 14 12 3 23 11 19 30 24 9 33 28 8 18 15* 21* 24 17 25 20* 16 * 2 7 2 9 9 2 24 3 8 7 5 12 22 5 1

99.4 Return

PART #

FIG #

ITEM #

303032-001 303037-000 303038-000 303045-001 303046-002 303047-000 303094-001 303096-000 303574-000 303575-000 303898-000 303899-000 303939-000 303943-000 304128-000 304164-000 304435-000 42143-01 46490 49283-00 49303-00 49350-02 49350-05 49367-01 49506-03 49521-00 49605-00 49606-00 49607-00 49670-00 49771-01 49771-01 49771-09 49804-00 49854-01 49854-03 49854-04 49854-08 49856-151 49856-152 49856-158 49856-159 49856-66 49856-67 49910-03

4.3 4.2 4.2 0.1 0.1 0.1 4.2 1.3 0.1 0.1 1.1 1.2 4.4 2.3 1.2 4.4 1.4 1.1 1.3 2.3 2.3 2.3 2.3 2.4 2.8 2.4 2.3 2.3 2.3 10.1 2.3 2.4 2.8 0.1 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.4 2.4 1.1

1 12 1 * * * 7 23* 2 7 10 15 12 33 23 2 30 12 8 30 32 19 35 10 6 35 21 20 18 5 25 18 5 * 7 7 7 7 16 15 28 29 37 36 6 SEPTEMBER 1995

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

49919-02 49926-08 50000-15 50000-15 50000-15 50001-11 50001-11 50003-01 50003-02 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05103-00 52-07907-00

4.2 4.2 4.2 4.2 4.2 2.3 2.4 2.4 2.4 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.3 4.4

6 9 3 10 14 23 13 14 7 16 6 6 6 6 5 6 6 6 6 6 12 10

SEPTEMBER 1995 Return

PART #

FIG #

ITEM #

99.5

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 303046-003 ELECTRIC TOW TRACTOR Effective Serial Number TMX0025341001

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED JANUARY 1996

Return

TMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

EXPLANATION OF SERIAL NUMBER

TMX 00 2 5 265 001 Number of unit for that day Day of year Year Decade Capacity Model

1 Return

JUNE 1995

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

JUNE 1995 Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.2

4.3

4.5

2.8 2.6 2.5 1.3

2.13 2.9 2.7 1.5

0.1 2.7

0.1 2.11

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

4.4

4.7

1.1

99.1

2.8

2.13

3 Return

AUGUST 1995

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.1 10.1 1.2

4.1 10.1 1.3

1.4

1.7

1.5

1.9

AUGUST 1995 Return

FIGURE 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

JANUARY 1996

FIG. # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

IITEM # PART # 1 2 3 4 * 5 5 5 5 5 5 5 5 5 5 6 7 8 9 10 * * *

JANUARY 1996

Return

NAME

# FOR ASSY.

Decal, WARNING Decal, SET PARKING BRAKE Nameplate Compartment, manual Sleeve, manual compartment cable Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green BT PRIME-MOVER Spray, graphite green BT PRIME-MOVER Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BLACK semi gloss Spray, BLACK semi gloss Decal, BT PRIME-MOVER logo Decal, NO STEP Decal, BT PRIME-MOVER logo Decal, TMX Decal, U.S.A. Flag Manual, OPERATOR'S Manual, PARTS Manual, SERVICE

1 1 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 2 2 1 1 1 1 1

UNITS

0.2

FIGURE 1.1 HANDLE AND TRANSMISSION ASSEMBLY

1.1

Return

JANUARY 1996

FIG. # 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

--------------302935-000 302057-000 301747-000 303031-000 49910-03 302922-000 11160-11 302928-000 303898-000 302770-035 42143-01 301955-016 11160-11 ----------------

JANUARY 1996

Return

NAME Stem, handle (See Fig.# 1.2) Frame, main Isolator Isolator Wheel assembly, load Bearing Wheel Fitting, grease Guard, string Washer Screw, socket Spacer Screw, socket Fitting, grease Transmission assembly (See Fig.# 1.5)

# FOR ASSY.

UNITS

1 1 2 2 2 2 1 1 4 2 2 2 2 1 1

1.2

FIGURE 1.2 STEERING STEM ASSEMBLY

CONNECT TO BRAKE ON FIGURE # 1.5

1.3

Return

JANUARY 1996

FIG. # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

304755-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 304718-001 302803-000 11129-05 302545-000 302808-000 13282-00 304750-000 304760-000 304761-000 11873-19 11695-11 14993-20 11873-25 304762-000 11873-16

JANUARY 1996

Return

# FOR ASSY. 1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1

UNITS

AS SHOWN NOT SHOWN

1.4

FIGURE 1.3 CONTROL HEAD ASSEMBLY

1.5

Return

JANUARY 1996

FIG. # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 301779-000 301781-000 302831-000 301964-016 302862-000 301778-000 301954-035 302872-002 302839-020 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------301921-012 301723-001 302129-000 301917-000 301724-000 301960-004 302080-000 302023-000

JANUARY 1996

Return

NAME Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, handle Pin Screw, socket (not part of handle assy.) Knob assembly Screw, flat head Guard, wide Bolt, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, freezer pkg. (See Fig.# 2.9) Screw, flat head Cover Switch, horn Spring Bracket, switch Nut Clamp, cable Harness, wiring

# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 8 1 1 1 1 1 1 2 1 1 1 2 2 1 1 9 1 1 2 1 1 1 1

1.6

FIGURE 1.4 TRANSMISSION ASSEMBLY

TORQUE NUT TO 250 FT./LBS. WHILE TURNING WHEEL.

1.7

Return

SEPTEMBER 1995

FIG. # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

SEPTEMBER 1995

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 1 1 9 2 1 2 1 2 1 1 1 1 9 1 1 1 1 1 2 2 1 1 1

1.8

FIGURE 1.5 DRIVE WHEEL ASSEMBLY

1.9

Return

AUGUST 1995

FIG. # 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

IITEM # PART # 1 2 2 2 2 2 2 3 3 3 3 3 3 4

AUGUST 1995

Return

301654-024 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 20262-01 302247-000

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.10

ELECTRICAL SCHEMATIC

FIGURE 2.1 ELECTRICAL SCHEMATIC

2.1

Return

AUGUST 1995

FIGURE 2.2 ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

AUGUST 1995

Return

2.2

FIGURE 2.3 ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.3

Return

JANUARY 1996

2.3 FIG. # 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

IITEM # PART # 1 2 3 4 5 5 6 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

-----------------301922-014 302954-000 302017-000 302016-000 304267-000 -----------------49854-04 49854-01 49854-03 49854-08 301952-040 301960-006 11880-09 14986-03 52-05103-00 15677-09 301445-001 49856-152 49856-151 301652-030 49607-00 49350-02 49606-00 49605-00 301960-008 50001-11 302948-000 49771-01 20323-00 15677-14 49856-158 49856-159 49283-00 301826-016 49303-00 303943-000 11823-06 49350-05

JANUARY 1996

Return

NAME

# FOR ASSY.

Panel assembly (See Fig.# 2.4) Screw, socket flat head Harness, wiring Switch, emergency disconnect Switch, key Switch, toggle assembly Motor, drive (See Fig.# 2.7) Connector, SB-175 RED housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 BLUE housing Screw, Flat head Nut Screw, round head Nut, twin Sleeve ( 3 Feet [914.4mm]) Clamp Gauge, HM/BDI Cable Cable Screw, cap Plug, diode Plug, resistor 2.2K Plug, suppressor Filter, horn Nut Lockwasher Switch, overtravel Fitting, male disconnect tab Switch, sealed Clamp Cable, 60” [1524mm] NEGATIVE Cable, 30” [762mm] POSITIVE Alarm, travel Screw, thread form Gauge, HM/BDI/Speed Dropout Harness, speed dropout Fitting, wire splice Plug, resistor 1.5K

1 4 1 1 1 1 1 1 RED GRAY 1 YELLOW 1 1 BLUE 2 2 4 2 As Req'd. 3’ [914.4mm] 2 1 1 3 2 2 2.2K 1 2 1 2 1 1 4 1 2 1 60” [1524mm] 1 30” [762mm] 1 2 1 1 2 1 1.5K

UNITS

2.4

FIGURE 2.4 ELECTRICAL PANEL ASSEMBLY NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.5

Return

JANUARY 1996

2.3 FIG. #

IITEM # PART #

2.4

302910-001

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 2 3 4 5 6 7 8 9 10 10 11

302341-001 27325-01 301314-000 301891-001 301889-000 301954-035 27704-06 50003-02 23309-01 20140-01 49367-01 304011-000 ------------------

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

# FOR ASSY.

Panel Assembly, Electrical

Panel Controller Controller, Remanufactured Contactor Breaker, control Screw, socket head Suppressor, 15 OHM Screw, cap Horn Breaker, power (150 amp) Relay Relay, Cold Storage Contactor assembly, forward / rearward (See Fig.# 2.5) 301960-008 Nut 50001-11 Lockwasher 50003-01 Screw, cap 301826-016 Screw, thread form 50022-01 Screw, cap 11072-02 Lockwasher 49771-01 Fitting, male wire tab 23451-00 Resistor assembly 11020-46 Spacer, horn 301951-010 Screw, cap 301951-016 Screw, cap 302554-000 Bracket, switch 302348-000 Bar, buss 302351-000 Bar, buss 302350-000 Bar, buss 302352-000 Bar, buss 302367-012 Screw, cap 27704-04 Suppressor 20912-00 Bar, buss 27318-00 Bar, buss 302353-000 Resistor, field weakening 23452-01 Contactor assembly, field weakening ------------------ Contactor assembly, 1A (See Fig.# 2.6) 49521-00 Delay, time 49856-67 Cable 49856-66 Cable 302402-000 Decal, DO NOT STEAM CLEAN

1 1 1 1 1 1 1 1 1 2 1 1 1

JANUARY 1996

Return

NAME

UNITS

Cold Storage

4 8 7 2 6 6 6 1 1 17 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1

2.6

FIGURE 2.5 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.7

Return

DECEMBER 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

2.5

27692-00

Contactor Assemby, Forward / Rearward

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 K

200076 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 27704-04 301741-000

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1 1

DECEMBER 1995

Return

UNITS

RED

GOLD

2.8

FIGURE 2.6 CONTACTOR ASSEMBLY, 1A

2.9

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

2.6

27693-02

Contactor Assembly, 1A

2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 4 1 1

AUGUST 1995

Return

UNITS

RED

GOLD

2.10

FIGURE 2.7 MOTOR ASSEMBLY, DRIVE

2.11

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

2.7

302308-000

Motor Assembly, Drive

2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

AUGUST 1995

Return

UNITS

2.12

FIGURE 2.8 COLD STORAGE ASSEMBLY CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

EXISTING HARNESS

2.13

Return

ELECTRICAL PANEL SIDE VIEW

AUGUST 1995

2.3 FIG. # 2.8 2.8 2.8 2.8 2.8 2.8 2.8

IITEM # PART # 1 2 3 4 5 6 7

AUGUST 1995

Return

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

NAME Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

# FOR ASSY.

UNITS

1 2 1 1 4 2 2

2.14

FIGURE 4.1 SHIELDS AND GUARDS

4.1

Return

JANUARY 1996

2.3 FIG. # 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301922-020 302916-000 302597-000 305273-000 301955-016 302379-000 302961-000 302959-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

JANUARY 1996

Return

NAME Screw, flat head Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Cushion, backrest

# FOR ASSY.

UNITS

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

4.2

FIGURE 4.2 AUTOMATIC COUPLER AND TOW EYE ASSEMBLY

4.3

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

4.2 4.2 4.2 4.2

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

4.2 4.2 4.2 4.2 4.2 4.2 4.2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

4.2 4.2 4.2 4.2

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

AUGUST 1995

Return

UNITS

4.4

FIGURE 4.3 BATTERY COMPARTMENT ROLLERS

4.5

Return

JANUARY 1996

2.3 FIG. # 4.3 4.3 4.3 4.3 4.3 4.3

IITEM # PART # 1 1 2 3 4 5

303032-000 303032-001 302923-000 25203-09 25189-02 25204-09

JANUARY 1996

Return

NAME Frame, Left battery roller Frame, Right battery roller Door Shaft Bearing Roller

# FOR ASSY. 1 1 1 4 8 4

UNITS LEFT RIGHT

4.6

FIGURE 4.4 FLASHING LIGHT ASSEMBLY

4.7

Return

JANUARY 1996

2.3 FIG. # 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

IITEM # PART # 1 1 2 2 3 4 5 6 7 8 9 10 11 12

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 25332-01 303939-000

JANUARY 1996

Return

NAME

# FOR ASSY.

Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base Screw, socket Connector, butt Nut Cable (7 feet) Tie, cable Pole, flashing light

1 1 1 1 1 1 3 1 2 2 2 As Req'd. 4 1

UNITS RED AMBER RED AMBER

4.8

FIGURE 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

DECEMBER 1995

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

IITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

DECEMBER 1995

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

ELECTRIC TOW TRACTOR NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 109631 11020-45 11020-46 11030-21 11039-31 11072-02 11072-14 11129-05 11129-06 11129-08 11135-04 11160-11 11160-11 11205-26 11205-27 11205-30 11261-11 11429-04 11634-00 11695-11 11695-11 11823-06 11823-06 11844-02 11844-02 11873-16 11873-19 11873-25 11880-09 11890-09 11897-05 119697 13282-00 140176 14851-05 14986-03 14993-19 14993-20 15677-09 15677-14 200025

1.3 1.3 1.2 2.4 1.4 1.4 2.4 1.3 1.2 1.2 1.2 1.2 1.1 1.1 1.4 1.4 1.4 1.3 1.2 4.2 1.2 1.2 4.4 2.3 1.4 1.4 1.2 1.2 1.2 2.3 1.4 1.4 1.3 1.2 1.3 1.2 2.3 1.2 1.2 2.3 2.3 10.1

7 6 16 20 15 19 17 33 30 21 25 3 14 8 4 17 2 32 4 2 6 38 8 34 32 8 42 37 40 10 7 14 26 33 10 27 11 7 39 13 27 6

200076 200077 200077 200078 200079 200080 200081 200081 200085 200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 201962 201963 201964

2.5 2.5 2.6 2.5 2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.6 2.5 2.5 2.6 1.5 1.5 1.5 1.5 1.5 2.5 2.6 2.6 2.6 2.6 2.5 2.5 2.6 2.5 2.6 2.5 2.6 2.4 2.6 2.6 2.6

1 2 2 3 4 5 6 6 11 13 15 18 19 20 22 24 19 9 25 26 8 3 3 3 3 3 12 14 11 4 12 10 23 13 16 16 17 17 9 1 3 5

JANUARY 1996 Return

99.1

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

201965 201966 201967 202154 20262-01 20323-00 20912-00 22120-00 23007-00 23309-01 23411-00 23451-00 23452-01 24223-00 25189-02 25203-09 25204-09 25332-01 27318-00 27325-01 27692-00 27693-02 27704-04 27704-04 27704-06 27704-06 29030-01 29030-04 300128-000 300129-000 300161-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300771-001 300792-000

2.6 2.6 2.6 10.1 1.5 2.3 2.4 1.2 1.4 2.4 0.1 2.4 2.4 4.2 4.3 4.3 4.3 4.4 2.4 2.4 2.5 2.6 2.4 2.5 2.4 2.6 4.4 4.4 10.1 10.1 10.1 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 0.1 4.4

7 10 15 1 3 26 30 20 18 8 10 19 33 13 4 3 5 11 31 2 * * 29 28 6 18 1 1 2 3 4 5 18 6 7 8 9 10 19 25 23 20 21 4 4

99.2 Return

PART #

FIG #

ITEM #

301314-000 301327-000 301327-001 301327-002 301327-003 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301633-006 301652-030 301652-030 301653-020 301654-012 301654-012 301654-024 301654-024 301717-000 301718-000 301723-001 301724-000 301726-001 301727-000 301728-000 301729-000 301741-000 301747-000 301778-000 301779-000 301780-000 301781-000 301793-004 301793-008 301793-009

2.4 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.3 1.4 1.4 10.1 10.1 10.1 1.4 2.3 4.1 1.4 1.4 1.4 1.5 1.4 1.3 1.3 1.3 1.3 1.4 1.3 1.3 1.3 2.5 1.1 1.3 1.3 1.3 1.3 1.4 1.4 1.4

2 12 1 2 3 13 14 15 16 22 24 26 27 28 14 6 11 * * * 5 17 11 13 31 10 1 20 9 12 37 40 1 3 34 27 K 4 18 13 11 14 27 28 25 JANUARY 1996

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

301793-010 301793-011 301793-012 301802-000 301824-000 301824-000 301825-010 301826-016 301826-016 301826-016 301826-016 301833-000 301887-000 301889-000 301891-001 301917-000 301918-000 301921-012 301922-014 301922-020 301946-000 301946-001 301950-022 301951-010 301951-016 301952-016 301952-040 301954-025 301954-035 301954-035 301954-035 301955-016 301955-016 301957-050 301957-050 301957-050 301960-004 301960-006 301960-008 301960-008 301960-008 301961-010 301964-016 301964-032 301965-026

1.4 1.4 1.4 4.1 1.3 1.3 1.3 2.8 2.4 2.3 4.1 1.3 1.4 2.4 2.4 1.3 1.3 1.3 2.3 4.1 1.4 1.4 1.3 2.4 2.4 1.2 2.3 1.2 2.4 1.3 4.4 1.1 4.1 4.2 4.2 4.2 1.3 2.3 4.4 2.4 2.3 1.3 1.3 1.3 1.3

24 26 29 9 29 31 4 2 15 31 13 30 9 4 3 39 2 36 2 1 3 1 28 21 22 2 8 11 5 19 7 13 5 11 4 15 41 9 9 12 22 23 16 5 24

JANUARY 1996 Return

PART # 302013-000 302016-000 302017-000 302023-000 302035-000 302040-000 302041-000 302057-000 302060-000 302066-002 302066-003 302069-000 302080-000 302129-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302294-000 302308-000 302341-001 302348-000 302350-000 302351-000 302352-000 302353-000 302367-012 302371-000 302379-000 302398-000 302402-000 302515-000 302516-000 302518-000 302544-000 302545-000 302546-000 302550-000 302554-000 302555-000

FIG #

ITEM #

2.8 2.3 2.3 1.3 0.1 1.3 2.8 1.1 4.1 0.1 0.1 4.1 1.3 1.3 2.8 2.8 1.5 1.5 1.5 1.5 1.5 1.5 1.5 4.4 2.7 2.4 2.4 2.4 2.4 2.4 2.4 2.4 1.4 4.1 4.1 2.4 2.7 2.7 2.7 1.2 1.2 1.2 1.2 2.4 1.2

3 5 4 43 1 25 1 3 10 6 8 14 42 38 4 7 4 2 2 2 2 2 2 2 * 1 24 26 25 27 32 28 16 6 15 38 4 11 17 22 31 26 10 23 13 99.3

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

302556-000 302557-000 302558-000 302559-000 302559-001 302596-000 302597-000 302626-000 302770-035 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302831-000 302839-020 302862-000 302864-000 302872-002 302909-000 302910-001 302916-000 302922-000 302923-000 302928-000 302932-000 302935-000 302948-000 302954-000 302959-000 302961-000 302996-000 303009-025 303009-025 303031-000 303032-000 303032-001 303037-000 303038-000 303045-003 303046-003 303047-000 303094-001

1.2 1.2 1.4 1.2 1.2 4.1 4.1 1.4 1.1 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.3 1.3 1.3 1.3 1.3 4.1 2.4 4.1 1.1 4.3 1.1 0.1 1.1 2.3 2.3 4.1 4.1 4.2 1.4 1.4 1.1 4.3 4.3 4.2 4.2 0.1 0.1 0.1 4.2

17 5 21 14 14 12 3 23 11 19 29 24 9 32 8 18 15 21 17 22 20 16 * 2 7 2 9 9 2 24 3 8 7 5 22 12 5 1 1 12 1 * * * 7

99.4 Return

PART #

FIG #

ITEM #

303574-000 303575-000 303898-000 303899-000 303939-000 303943-000 304011-000 304128-000 304164-000 304267-000 304435-000 304718-001 304750-000 304755-000 304760-000 304761-000 304762-000 305273-000 42143-01 46490 49283-00 49303-00 49350-02 49350-05 49367-01 49506-03 49521-00 49605-00 49606-00 49607-00 49670-00 49771-01 49771-01 49771-09 49804-00 49854-01 49854-03 49854-04 49854-08 49856-151 49856-152 49856-158 49856-159 49856-66 49856-67

0.1 0.1 1.1 1.2 4.4 2.3 2.4 1.2 4.4 2.3 1.4 1.2 1.2 1.2 1.2 1.2 1.2 4.1 1.1 1.3 2.3 2.3 2.3 2.3 2.4 2.8 2.4 2.3 2.3 2.3 10.1 2.4 2.3 2.8 0.1 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.4 2.4

2 7 10 15 12 33 10 23 2 5 30 28 34 1 35 36 41 4 12 8 30 32 19 35 10 6 35 21 20 18 5 18 25 5 * 7 7 7 7 16 15 28 29 37 36 JANUARY 1996

ELECTRIC TOW TRACTOR NUMERICAL INDEX PART #

FIG. #

ITEM #

49910-03 49919-02 49926-08 50000-15 50000-15 50000-15 50001-11 50001-11 50003-01 50003-02 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05103-00 52-07907-00

1.1 4.2 4.2 4.2 4.2 4.2 2.4 2.3 2.4 2.4 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.3 4.4

6 6 9 14 10 3 13 23 14 7 16 5 5 5 5 5 5 5 5 5 5 12 10

JANUARY 1996 Return

PART #

FIG #

ITEM #

99.5

Return

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

Quality Parts TMX Electric Tow Tractor Effective Serial Number TMX0026288001

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place. Part no: 303046-003

Return

Date: January 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

BT Prime-Mover will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for parts returned without authorization.

TMX 00 2 6 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 199

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Quality Parts

0850

5510

5330 5390 9660

5160

0640 4110

5190

5230 5290 5310

0340 4180

0390

1700

9510 3300 3360 2550 3530

3550 0300 5440 5450

Return

5100

December 1996

Quality Parts

0000 CHASSIS 0300-002 Frame / Chassis 0340-009 Inspection covers (Shields & guards) 0390-005 Battery compartment parts 0640-018 Drivers controls (speed & direction) 0850-006 Signs, warnings

1000 DRIVE MOTOR 1700-008 Electrical drive motor (24 Volt)

2000 DRIVE GEAR / TRANSMISSION 2550-003 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-003 Parking brake system 3360-001 Brake drum/disc assembly 3530-001 Drive wheel 3550-008 Fork / support arm / outrigger wheels

4000 STEERING SYSTEM 4110-023 Steering arm / wheel 4110-024 Steering arm / wheel 4180-002 Steering / radial bearing

December 1996

Return

Quality Parts

5000 ELECTRICAL SYSTEM 5100-008 General electrical compartments 5100-009 General electrical compartments (panel) 5160-011 General alarm signal 5190-016 Battery cut out contactor / plug (battery connector) 5230-005 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-019 Start / stop switch 5330-011 Speed controls 5390-003 Control cables / harness 5440-002 Direction contactors (24 Volt) 5450-001 Speed contactors (1A) 24 Volt 5510-011 Micro switches

9000 OPTIONS / ATTACHMENTS 9370-005 Warning lights / alarm 9510-000 Towing hook 9660-002 Electrical heater 9999-000 Special tools and lubrications

Return

December 1996

Quality Parts

December 1996

Return

Quality Parts

0300-002 0300-002

Return

June 19, 1997

Quality Parts

0300-002

0300-002 Frame / Chassis ITEM # PART # 1 2 3 4 5 6

302935-000 302057-000 301747-000 301955-016 301827-020 302589-000

June 19, 1997

Return

# FOR ASSY.

NAME Frame, TMX Isolator Isolator Screw, cap Screw, cap Bracket, limit switch

1 2 2 2 2 1

UNITS

Quality Parts

0340-009 0340-009

Return

December 1996

Quality Parts

0340-009

0340-009 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Screw, flat head Bracket, hitch Pad, platform Plate, platform Screw, socket head Angle, platform Cover Door Latch Plate, latch Screw, locking Cover, plate Screw, thread form Bumper, door Pad, knee Cushion, backrest

301922-020 302916-000 302597-000 305273-000 301955-016 302379-000 302961-000 306240-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

December 1996

Return

# FOR ASSY.

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

UNITS

Quality Parts

0390-005 0390-005

Return

June 20, 1997

Quality Parts

0390-005

0390-005 Battery compartment parts ITEM # PART # 1 1 2 2 3 4 5

303032-000 303032-001 302931-000 302923-000 25203-09 25189-02 25204-09

June 20, 1997

Return

# FOR ASSY.

NAME Frame, Left battery roller Frame, Right battery roller Door (without battery rollers) Door (with battery rollers) Shaft Bearing Roller

1 1 2 1 4 8 4

UNITS Left Right No battery rollers Battery rollers

Quality Parts

0640-018 0640-018

Return

June 25, 1997

Quality Parts

0640-018

0640-018 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

1 4 1 6 3 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0850-006 0850-006

Return

June 20, 1997

Quality Parts

0850-006

0850-006 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 7 7 7 7 7 7 7 8 9 10 11 * * *

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8” Compartment, operator’s manual Sleeve, cable Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, TMX Manual, TMX Operator's Manual, TMX Parts Manual, TMX Service

1 1 1 1 4 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1

305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306103-000 303045-003 303046-003 303047-000

June 20, 1997

Return

UNITS

Quality Parts

1700-008 1700-008

Return

September 1995

Quality Parts

1700-008

1700-008 Electrical drive motor (24 Volt) ITEM # PART #

NAME

302308-000

Drive Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

September 1995

Return

# FOR ASSY.

UNITS

Quality Parts

2550-003 2550-003

Torque nut to 250 ft-lb while turning wheel.

Return

August 28, 1998

Quality Parts

2550-003

2550-003 Mechanical drive gear unit ITEM # PART # *

301633-006

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft-lb) Screw, socket head (Torque 14 ft-lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft-lb) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3300-003 3300-003

Return

December 1996

Quality Parts

3300-003

3300-003 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

11844-02 Key ------------------- Brake assembly 303009-025 Screw, socket head (Torque 14 ft./lbs.) 302558-000 Bracket, brake cable ------------------- Transmission assembly ------------------- Drive motor assembly 304435-000 Drum, brake 301654-012 Nut

December 1996

Return

# FOR ASSY.

NAME

1 1 9 1 1 1 1 1

UNITS

Quality Parts

3360-001 3360-001

Return

December 1996

Quality Parts

3360-001

3360-001 Brake drum/disc assembly ITEM # PART # *

302626-000

Brake assembly

1 2 3 4 5 6

301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3530-001 3530-001

2 1

Return

August 12, 1998

Quality Parts

3530-001

3530-001 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3550-008 3550-008

Return

January 1997

Quality Parts

3550-008

3550-008 Fork / support arm / outrigger wheels ITEM # 1 2 3 4 4 5 6 7

PART #

NAME

42143-01 302928-000 49910-03 302922-000 302922-001 11160-11 303898-000 302770-035

Spacer Guard, string Bearing Wheel, Urethane Wheel, Rubber Fitting, grease Washer Screw, cap

January 1997

Return

# FOR ASSY.

2 4 4 2 2 2 2 2

UNITS

Urethane Rubber

Quality Parts

4110-023 4110-023

CONNECT TO BRAKE

Return

December 1996

Quality Parts

4110-023

4110-023 Steering arm / wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Control head assembly Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, bar Spring Bolt, shoulder Bushing, flanged Bolt, shoulder Shaft, pivot Handle Bolt, shoulder

304755-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 304718-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11045-04 305928-000 11045-04 306022-000 304762-000 11873-16

December 1996

Return

# FOR ASSY.

1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

UNITS

AS SHOWN NOT SHOWN

Quality Parts

4110-024 4110-024

Return

June 20, 1997

Quality Parts

4110-024

4110-024 Steering arm / wheel (Handle head) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)

301717-000 301921-012 301724-000 301960-004 302080-000 301723-001 301965-026 301961-010 302864-000 302839-030 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 20, 1997

Return

# FOR ASSY.

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

UNITS

Quality Parts

4180-002 4180-002

1 2

5 3 4

Return

December 1996

Quality Parts

4180-002

4180-002 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

December 1996

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier Fitting, 90° grease Transmission assembly Bearing Seal, large felt Bearing

1 1 1 1 1 1 1

UNITS

Quality Parts

5100-008 5100-008

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

Return

December 1996

Quality Parts

5100-008

5100-008 General electrical compartments ITEM # PART #

NAME

# FOR ASSY.

1 2 3 6 7 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27

Panel assembly Screw, socket flat head Harness, wiring Motor, drive Connector assembly Screw, round head Nut, twin Sleeve ( 3 Feet [914.4mm]) Clamp Cable Cable Screw, cap Plug, diode Plug, resistor 2.2K Plug, suppressor Filter, horn Nut Lockwasher Switch, overtravel Fitting, male disconnect tab Switch, sealed Clamp

1 4 1 1 1 4 2 As Req'd. 2 1 3 2 2 1 2 1 2 1 1 4 1 2

-----------------301922-014 302954-000 ----------------------------------11880-09 14986-03 52-05103-00 15677-10 49856-152 49856-151 301652-030 49607-00 49350-02 49606-00 49605-00 301960-008 50001-11 302948-000 49771-01 20323-00 15677-14

December 1996

Return

UNITS

2.2K

Quality Parts

5100-009 5100-009

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

Return

December 1996

Quality Parts

5100-009

5100-009 General electrical compartments (panel) ITEM # PART # 1 2 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

302341-001 27325-01 301314-000 301891-001 301889-000 301954-035 27704-06 50003-02 23309-01 20140-01 49367-01 304011-000 -----------------301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302554-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 20912-00 27318-00 302353-000 23452-01 -----------------49521-00 49856-67 49856-66 302402-000

December 1996

Return

# FOR ASSY.

NAME Panel Controller Controller, Remanufactured Contactor Breaker, control Screw, socket head Suppressor, 15 OHM Screw, cap Horn Breaker, power (150 amp) Relay Relay, Cold Storage Contactor assembly, forward / rearward Nut Lockwasher Screw, cap Screw, thread form Screw, cap Lockwasher Fitting, male wire tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, bus Bar, bus Bar, bus Bar, bus Screw, cap Suppressor Bar, bus Bar, bus Resistor, field weakening Contactor assembly, field weakening Contactor assembly, 1A Delay, time Cable Cable Decal, DO NOT STEAM CLEAN

1 1 1 1 1 1 1 1 1 2 1 1 1 4 8 7 2 6 6 6 1 1 17 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1

UNITS

Cold Storage

Quality Parts

5160-011 5160-011

Return

June 18, 1997

Quality Parts

5160-011

5160-011 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

1 2 1 1 1

UNITS

Quality Parts

5190-016 5190-016

Return

October 1996

Quality Parts

5190-016

5190-016 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5

October 199

Return

49854-01 49854-03 49854-04 49854-08 301952-040 49856-158 49856-159 301960-006

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE 60” [1524mm] Cable, POSITIVE 30” [762mm] Nut

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5230-005 5230-005

Return

October 1996

Quality Parts

5230-005

5230-005 Voltage / battery indicator ITEM # PART # 1 2 3 4 5 6 7

306051-001 306055-000 11823-06 49350-05 305282-001 301445-001 14915-01

October 199

Return

# FOR ASSY.

NAME Display, BDI/Hourmeter (lift interrupt/speed dropout) Harness, wire Fitting, wire splice Plug, resistor 1.5K Battery discharge indicator, BDI Battery discharge indicator/hourmeter Plug, gauge (Cap)

1 1 2 1 1 1 1

UNITS

Quality Parts

5290-001 5290-001

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-019 5310-019

Return

June 18, 1997

Quality Parts

5310-019

5310-019 Start / stop switch ITEM # PART #

NAME

01 01 02 03 04 04 05

Switch, key Switch, toggle Switch, disconnect Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

302016-000 307109-000 305493-000 11880-09 20208-00 20323-00 14986-03

June 18, 1997

Return

# FOR ASSY.

1 1 1 2 1 1 1

UNITS

Sealed

Quality Parts

5330-011 5330-011

1 2

Return

December 03, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

1 1 2

UNITS

Quality Parts

5390-003 5390-003

Return

June 20, 1997

Quality Parts

5390-003

5390-003 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5440-002 5440-002

1 2 3 4 5

7 8 25

9 24

9 10 24

13 12

15 27 16

22 20

19 18

Return

December 1996

Quality Parts

5440-002

5440-002 Direction contactors (24 Volt) ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 Volt

27692-00

Forward/rearward Contactor Assembly

1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 K

200076 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 27704-04 301741-000

Base, magnet Coil, field 24 Volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor Kit, contactor tip (Contains Items Marked with “K”)

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 1

December 1996

Return

RED

GOLD

Quality Parts

5450-001 5450-001

1 2 3 4 5

11 14

12 13

Return

December 1996

Quality Parts

5450-001

5450-001 Speed contactors (1A) 24 Volt ITEM # PART #

UNITS 24 volt

27693-02

Contactor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression Seat

1 1 1 1 1 1 2 1 1 1 2 1 1 1 2 4 4 1 1

December 1996

Return

NAME

# FOR ASSY.

RED

GOLD

Quality Parts

5510-011 5510-011

8 4

9 12

Return

July 20, 1998

Quality Parts

5510-011

5510-011 Micro switches Model Name - Serial Number - Voltage if needed PMX/QMX - 27107005 - 24 volt only TMX - 27179001 WRX - 25268000

RMX - 27168001 - 24 volt only CSX - 25268000 TWX - 27258000

ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12

Spring, return Switch, lift Switch, lower Kit, switch (12 Volt) Kit, switch (Before serial number break) Kit, switch (After serial number break) Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw

301917-000 302130-000 302130-001 307289-000 307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

HMX - 2717100 WSX22/30/40 - 25268000

# FOR ASSY.

4 1 1 1 1 1 2 1 1 1 1 2 2 2

UNITS

12 Volt Before After

Quality Parts

9370-005 9370-005

Return

June 20, 1997

Quality Parts

9370-005

9370-005 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 1 2 2 3 4 5 6 7 8 9 10 * 11 12 30 * * 31

Light, RED flashing Light, AMBER flashing Lens, RED Lens, AMBER Reflector Bulb, flashing Screw Base Screw, socket Connector, butt Nut Cable (7 feet) Fitting, wire Tie, cable Pole, flashing light Alarm, travel Plug, diode Fitting, 90° wire Screw, thread form

RED 1 AMBER 1 RED 1 AMBER 1 1 1 3 1 2 2 2 As Req'd. 2 4 1 1 2 2 2

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 49771-09 25332-01 303939-000 49283-00 49607-00 49771-02 301826-016

June 20, 1997

Return

UNITS

Quality Parts

9510-000 9510-000

Return

January 1997

Quality Parts

9510-000

9510-000 Towing hook ITEM # PART #

# FOR ASSY.

NAME

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

January 1997

Return

UNITS

Quality Parts

9660-002 9660-002

CONTROL HANDLE SIDE VIEW-SECTION

CONTROL HANDLE TOP VIEW

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

EXISTING HARNESS

Return

ELECTRICAL PANEL SIDE VIEW

September 1995

Quality Parts

9660-002

9660-002 Electrical heater ITEM # PART # 1 2 3 4 5 6 7

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000

September 1995

Return

# FOR ASSY.

NAME Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater

1 2 1 1 4 2 2

UNITS

Quality Parts

9999-000 9999-000

Return

January 21, 1998

Quality Parts

9999-000

9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1

UNITS

Return

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Quality Parts TMX Electric Tow Tractor Effective Serial Number TMX0027179001

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 303046-003

Return

Date: June 28, 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

TSX 00 2 7 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

June 18, 1997

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

June 18, 1997

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products AB

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Quality Parts

9370 0850

5510

5330 5390 9660-011

5160

0640 4110

5190

5230 5290 5310

0340 4180

0390

1700

9510 3300 3360 2550 3530

5180

3550

9910

0300 9660-012

5390 5460

5190 9999

Return

June 20, 1997

Quality Parts

0000 CHASSIS 0300-002 Frame / Chassis 0340-009 Inspection covers (Shields & guards) 0340-021 Inspection covers (Splash guard) 0340-022 Inspection covers (“EE” electrical box) 0390-005 Battery compartment parts 0640-018 Drivers controls (speed & direction) 0850-006 Signs, warnings

1000 DRIVE MOTOR 1700-004 Electrical drive motor (24 Volt 300/400 Amp traction system)

2000 DRIVE GEAR / TRANSMISSION 2550-003 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-003 Parking brake system 3360-001 Brake drum/disc assembly 3530-001 Drive wheel 3550-008 Fork / support arm / outrigger wheels

4000 STEERING SYSTEM 4110-024 Steering arm / wheel (Handle head) 4110-033 Steering arm / wheel (Handle stem and brake levers) 4180-002 Steering / radial bearing

June 20, 1997

Return

Quality Parts

5000 ELECTRICAL SYSTEM 5160-000 General alarm signal 5180-004 Current collector, cable drum 5190-011 Battery cut out contactor / plug (300/400 Amp traction system) 5190-025 Battery cut out contactor / plug (battery connector) 5230-005 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-019 Start / stop switch 5330-011 Speed controls 5390-003 Control cables / harness (Handle head) 5390-035 Control cables / harness (Control wire) 5390-037 Control cables / harness (Power wire) 5460-019 Transistor panel (24 Volt, 400 Amp system) 5510-011 Micro switches

9000 OPTIONS / ATTACHMENTS 9370-005 Warning lights / alarm 9510-000 Towing hook 9660-011 Electrical heater 9660-012 Electrical heater (24 Volt) 9910-000 Electrical controllers (Handset) 9999-000 Special tools and lubrications

Return

June 20, 1997

Quality Parts

June 20, 1997

Return

Quality Parts

0300-002 0300-002

Return

June 19, 1997

Quality Parts

0300-002

0300-002 Frame / Chassis ITEM # PART # 1 2 3 4 5 6

302935-000 302057-000 301747-000 301955-016 301827-020 302589-000

June 19, 1997

Return

# FOR ASSY.

NAME Frame, TMX Isolator Isolator Screw, cap Screw, cap Bracket, limit switch

1 2 2 2 2 1

UNITS

Quality Parts

0340-009 0340-009

Return

December 1996

Quality Parts

0340-009

0340-009 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301922-020 302916-000 302597-000 305273-000 301955-016 302379-000 302961-000 306240-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

December 1996

Return

# FOR ASSY.

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

UNITS

Quality Parts

0340-021 0340-021

Return

June 17, 1997

Quality Parts

0340-021

0340-021 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

1 3 3 3

UNITS

Quality Parts

0340-022 0340-022

Return

June 18, 1997

Quality Parts

0340-022

0340-022 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 * * *

301951-010 306791-000 11045-04 20375 307602-000 307603-000

June 18, 1997

Return

# FOR ASSY.

NAME Screw, cap Box, “EE” Screw, cap Washer, flat Washer, Nylon shoulder Washer, Nylon

2 1 2 2 2 2

UNITS “EE”

Quality Parts

0390-005 0390-005

Return

June 20, 1997

Quality Parts

0390-005

0390-005 Battery compartment parts ITEM # PART # 1 1 2 2 3 4 5

303032-000 303032-001 302931-000 302923-000 25203-09 25189-02 25204-09

June 20, 1997

Return

# FOR ASSY.

NAME Frame, Left battery roller Frame, Right battery roller Door (without battery rollers) Door (with battery rollers) Shaft Bearing Roller

1 1 2 1 4 8 4

UNITS Left Right No battery rollers Battery rollers

Quality Parts

0640-018 0640-018

Return

June 25, 1997

Quality Parts

0640-018

0640-018 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

1 4 1 6 3 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0850-006 0850-006

Return

June 20, 1997

Quality Parts

0850-006

0850-006 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 7 7 7 7 7 7 7 8 9 10 11 * * *

1 1 1 1 4 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1

June 20, 1997

Return

UNITS

Quality Parts

1700-004 1700-004

Return

May 06, 1997

Quality Parts

1700-004

1700-004 Electrical drive motor (24 Volt 300/400 AMP traction system) IITEM # PART # *

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

May 06, 1997

Return

# FOR ASSY.

NAME

UNITS

“EE”

Quality Parts

2550-003 2550-003

Torque nut to 250 ft-lb while turning wheel.

Return

August 28, 1998

Quality Parts

2550-003

2550-003 Mechanical drive gear unit ITEM # PART # *

301633-006

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3300-003 3300-003

Return

December 1996

Quality Parts

3300-003

3300-003 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

December 1996

Return

# FOR ASSY.

NAME

1 1 9 1 1 1 1 1

UNITS

Quality Parts

3360-001 3360-001

Return

December 1996

Quality Parts

3360-001

3360-001 Brake drum/disc assembly ITEM # PART # *

302626-000

Brake assembly

1 2 3 4 5 6

301793-010 301793-009 301793-011 301793-004 301793-008 301793-012

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3530-001 3530-001

2 1

Return

August 12, 1998

Quality Parts

3530-001

3530-001 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3550-008 3550-008

Return

January 1997

Quality Parts

3550-008

3550-008 Fork / support arm / outrigger wheels ITEM # 1 2 3 4 4 5 6 7

PART #

NAME

42143-01 302928-000 49910-03 302922-000 302922-001 11160-11 303898-000 302770-035

Spacer Guard, string Bearing Wheel, Urethane Wheel, Rubber Fitting, grease Washer Screw, cap

January 1997

Return

# FOR ASSY.

2 4 4 2 2 2 2 2

UNITS

Urethane Rubber

Quality Parts

4110-024 4110-024

Return

June 20, 1997

Quality Parts

4110-024

4110-024 Steering arm / wheel (Handle head) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301717-000 301921-012 301724-000 301960-004 302080-000 301723-001 301965-026 301961-010 302864-000 302839-030 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

June 20, 1997

Return

# FOR ASSY.

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

UNITS

Quality Parts

4110-033 4110-033

CONNECT TO BRAKE

Return

June 20, 1997

Quality Parts

4110-033

4110-033 Steering arm / wheel (Handle stem and brake levers) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

306056-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 306023-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11045-04 305928-000 11045-04 306022-000 304762-000 11873-16

June 20, 1997

Return

# FOR ASSY.

NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Control head assembly Cover Handle, brake (As Shown) Handle, brake (Not Shown) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, bar Spring Bolt, shoulder Bushing, flanged Bolt, shoulder Shaft, pivot Handle Bolt, shoulder

1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

UNITS

As Shown Not Shown

Quality Parts

4180-002 4180-002

1 2

5 3 4

Return

December 1996

Quality Parts

4180-002

4180-002 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

December 1996

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier Fitting, 90° grease Transmission assembly Bearing Seal, large felt Bearing

1 1 1 1 1 1 1

UNITS

Quality Parts

5160-000 5160-000

Return

June 23, 1997

Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 23, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

1 2 1 1 1

UNITS

Quality Parts

5180-004 5180-004

2 1

Return

April 1997

Quality Parts

5180-004

5180-004 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

1 2 1 1

UNITS

Quality Parts

5190-011 5190-011

1 2 3

Return

March 13, 1998

Quality Parts

5190-011

5190-011 Battery cut out contactor / plug (300/400 AMP traction system) ITEM # PART # 1 2 3

301951-010 304297-000 304297-001

March 13, 1998

Return

NAME Screw, cap Contactor, 300/400 Amp line “E” Contactor, 300/400 Amp line “EE”

# FOR ASSY.

UNITS

2 1 1

“E” “EE”

Quality Parts

5190-025 5190-025

Return

June 18, 1997

Quality Parts

5190-025

5190-025 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 Connector, SB-175 GRAY housing 49854-03 Connector, SB-175 YELLOW housing 49854-04 Connector, SB-175 RED housing 49854-08 Connector, SB-175 BLUE housing 301952-040 Screw, cap ------------------- Cable ------------------- Cable 301960-006 Nut

June 18, 1997

Return

# FOR ASSY.

NAME

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5230-005 5230-005

Return

October 1996

Quality Parts

5230-005

5230-005 Voltage / battery indicator ITEM # PART # 1 2 3 4 5 6 7

306051-001 306055-000 11823-06 49350-05 305282-001 301445-001 14915-01

October 199

Return

# FOR ASSY.

1 1 2 1 1 1 1

UNITS

Quality Parts

5290-001 5290-001

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-019 5310-019

Return

June 18, 1997

Quality Parts

5310-019

5310-019 Start / stop switch ITEM # PART #

NAME

01 01 02 03 04 04 05

Switch, key Switch, toggle Switch, disconnect Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

302016-000 307109-000 305493-000 11880-09 20208-00 20323-00 14986-03

June 18, 1997

Return

# FOR ASSY.

1 1 1 2 1 1 1

UNITS

Sealed

Quality Parts

5330-011 5330-011

1 2

Return

December 03, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

1 1 2

UNITS

Quality Parts

5390-003 5390-003

Return

June 20, 1997

Quality Parts

5390-003

5390-003 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5390-035 5390-035

4 3

Tab 6 Tab 2 BDI/Hourmeter Tab 3 Tab 5 5

Return

June 18, 1997

Quality Parts

5390-035

5390-035 Control cables / harness (Control wire) ITEM # PART # 1 2 3 4 5 * * 6 * * *

307344-000 20163-102 301889-00 301951-010 15677-10 301652-030 301960-008 302948-000 11880-09 14986-03 49771-01

June 18, 1997

Return

# FOR ASSY.

NAME Harness, main truck Jumper (NOT used with speed dropout) Breaker, control circuit (12 Amps) Screw, cap Clamp Screw, cap Nut Switch, platform Screw, round head Nut, twin Fitting, wire

1 1 1 1 2 2 2 1 2 1 2

UNITS

12 Amp

Quality Parts

5390-037 5390-037

14 13 1 12

7 4

9 10

Return

June 18, 1997

Quality Parts

5390-037

5390-037 Control cables / harness (Power wire) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 * 11 * 12 * 13 14

Cable Cable Screw Bar, bus Breaker, drive circuit (150 Amp) Cable Cable Cable Cable Sleeve (2.3 feet) Clamp Screw, cap Lockwasher Screw, cap Lockwasher Cable Cable

1 1 2 2 1 1 1 1 1 As Req’d. 2 3 3 2 2 1 1

305975-006 305975-007 301951-016 306848-000 307601-000 305974-012 305974-011 305974-009 305974-010 52-05103-00 15677-14 50003-02 50001-11 50002-05 50001-09 305976-003 305976-004

June 18, 1997

Return

UNITS

150 Amp

2.3 feet

Quality Parts

5460-019 5460-019

Effective serial number 27179000 to 27300000

Return

November 06, 1997

Quality Parts

5460-019

5460-019 Transistor panel (24 Volt, 400 amp system) Serial number 27179000 to 27300000 ITEM # PART # 1 2

306777-000 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

Quality Parts

5510-011 5510-011

8 4

9 12

Return

July 20, 1998

Quality Parts

5510-011

5510-011 Micro switches Model Name - Serial Number - Voltage if needed PMX/QMX - 27107005 - 24 volt only TMX - 27179001 WRX - 25268000

RMX - 27168001 - 24 volt only CSX - 25268000 TWX - 27258000

ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12

301917-000 302130-000 302130-001 307289-000 307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

HMX - 2717100 WSX22/30/40 - 25268000

# FOR ASSY.

4 1 1 1 1 1 2 1 1 1 1 2 2 2

UNITS

12 Volt Before After

Quality Parts

9370-005 9370-005

Return

June 20, 1997

Quality Parts

9370-005

9370-005 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 1 2 2 3 4 5 6 7 8 9 10 * 11 12 30 * * 31

RED 1 AMBER 1 RED 1 AMBER 1 1 1 3 1 2 2 2 As Req'd. 2 4 1 1 2 2 2

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 49771-09 25332-01 303939-000 49283-00 49607-00 49771-02 301826-016

June 20, 1997

Return

UNITS

Quality Parts

9510-000 9510-000

Return

January 1997

Quality Parts

9510-000

9510-000 Towing hook ITEM # PART #

NAME

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

January 1997

Return

# FOR ASSY.

UNITS

Quality Parts

9660-011 9660-011 CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

5 6

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

3 CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

Return

June 20, 1997

Quality Parts

9660-011

9660-011 Electrical heater ITEM # PART # 1 * * * 2 3 4 5 6

49831-00 301700-010 301960-004 50001-07 307306-000 302231-000 302224-000 49771-09 49506-03

June 20, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Lockwasher Nut Bracket Harness, heater Bracket, heater Tab, wire, male Heater

1 2 2 2 1 2 1 4 2

UNITS

Quality Parts

9660-012 9660-012

4 3 8

5 6 7 6 5

2 1

Return

June 20, 1997

Quality Parts

9660-012

9660-012 Electrical heater (24 Volt) ITEM # PART # 1 * * 2 3 4 5 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 301700-010 307055-000 42223-02 307537-000

June 20, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Mount, heater Heater Harness

1 2 1 1 1 1 2 2 1 1

UNITS

10 AMP

Quality Parts

9910-000 9910-000

1 2

Return

January 21, 1998

Quality Parts

9910-000

9910-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

UNITS

Quality Parts

9999-000 9999-000

Return

January 21, 1998

Quality Parts

9999-000

9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Quality Parts TMX Electric Tow Tractor Effective Serial Number TMX0027179001 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 303046-003 Return

Date: August 15, 1998

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

TSX 00 2 7 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

July 30, 1998

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

July 30, 1998

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Quality Parts

5510 5160

5330 9660

5310

1/2

1 8

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

I O

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

0640

0850 5190 4111

9510

5230 5290 0

1/2

1 8

4110 5460 4180 0341 3042 9370

5910 5911

5180

0340

5192 5390

0390

3550

0300

10010

3300 3360

1760

2550 3530 10020

Return

July 17, 1998

Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-000 Inspection covers (Shields & guards) 0341-000 Inspection covers (“EE” electrical box 0342-000 Inspection covers (Splash guard) 0390-000 Battery compartment parts 0640-000 Drivers controls (speed & direction 0850-000 Signs, warnings

1000 MOTOR 1760-101 Drive motor

2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3550-000 Fork / support arm / outrigger wheels

4000 STEERING SYSTEM 4110-000 Handle stem and brake levers 4111-000 Steering arm / wheel (Handle head assembly 4180-000 Steering / radial bearing

5000 ELECTRICAL SYSTEM 5160-000 General alarm signal 5180-000 Current collector, cable dru 5190-000 Battery connecto 5192-100 300 Amp system line contactor 5192-200 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5390-000 Control cables / harness (Handle head) 5390-100 Control cables / harness (Control wire) 5430-000 Control cables / harness (Power wire)

July 17, 1998

Return

Quality Parts

5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP 5510-000 Micro switches 5910-000 Control circuit breaker 5911-000 Power circuit breaker

8000 PERIPHERAL / INSTALLATION EQUIPMENT

9000 OPTIONS / ATTACHMENTS 9370-000 Warning lights / alar 9510-000 Towing hook 9660-000 Electrical heater 9660-100 Electrical heater (24 Volt)

10000 TOOLS 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications

July 17, 1998

Return

Quality Parts

July 17, 1998

Return

Quality Parts

Return

Quality Parts

0000 CHASSIS

Return

Quality Parts

0300-000 0300-000

5 6

2 3

Return

June 19, 1997

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6

302935-000 302057-000 301747-000 301955-016 301827-020 302589-000

June 19, 1997

Return

# FOR ASSY.

NAME Frame, TMX Isolator Isolator Screw, cap Screw, cap Bracket, limit switch

1 2 2 2 2 1

UNITS

Quality Parts

0340-000 0340-000

14 15

9 11

12 13 8

6 1

Return

December 1996

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301922-020 302916-000 302597-000 305273-000 301955-016 302379-000 302961-000 306240-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

December 1996

Return

# FOR ASSY.

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

UNITS

Quality Parts

0341-000 0341-000

Return

June 18, 1997

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 * * *

301951-010 306791-000 11045-04 20375 307602-000 307603-000

June 18, 1997

Return

# FOR ASSY.

NAME Screw, cap Box, “EE” Screw, cap Washer, flat Washer, Nylon shoulder Washer, Nylon

2 1 2 2 2 2

UNITS “EE”

Quality Parts

0342-000 0342-000

Return

June 17, 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

1 3 3 3

UNITS

Quality Parts

0390-000 0390-000

3 5

Return

June 20, 1997

Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 1 2 2 3 4 5

303032-000 303032-001 302931-000 302923-000 25203-09 25189-02 25204-09

June 20, 1997

Return

# FOR ASSY.

NAME Frame, Left battery roller Frame, Right battery roller Door (without battery rollers) Door (with battery rollers) Shaft Bearing Roller

1 1 2 1 4 8 4

UNITS Left Right No battery rollers Battery rollers

Quality Parts

0640-000 0640-000

2 3 4 5 6

8 9

12 11

Return

June 25, 1997

Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

1 4 1 6 3 1 1 1 1 2 1 2 2

UNITS

Quality Parts

0850-000 0850-000

2 1

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

Return

August 12, 1998

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 7 7 7 7 7 7 7 8 9 10 11 * * * *

1 1 1 1 4 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1 1

August 12, 1998

Return

UNITS

Quality Parts

Return

Quality Parts

1000 MOTOR

Return

Quality Parts

1760-101 1760-101

1 2

4 5 6

8 9

11 10

Return

May 06, 1997

Quality Parts

1760-101

1760-101 Drive motor IITEM # PART # *

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

May 06, 1997

Return

# FOR ASSY.

NAME

UNITS

“EE”

Quality Parts

Return

Quality Parts

2000 TRANSMISSION / DRIVE GEAR

Return

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

6 4

5 10

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART # *

301633-006

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 199

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

Return

Quality Parts

3000 BRAKE / WHEEL SYSTEM

Return

Quality Parts

3300-000 3300-000

2 4 5 8 7

3 6

Return

December 1996

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

December 1996

Return

# FOR ASSY.

NAME

1 1 9 1 1 1 1 1

UNITS

Quality Parts

3360-000 3360-000

3 2 4

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART #

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

UNITS

Quality Parts

3530-000 3530-000

2 1

Return

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3550-000 3550-000

3 1

2 3

2 6 7

Return

January 1997

Quality Parts

3550-000

3550-000 Fork / support arm / outrigger wheels ITEM # 1 2 3 4 4 5 6 7

PART #

NAME

42143-01 302928-000 49910-03 302922-000 302922-001 11160-11 303898-000 302770-035

Spacer Guard, string Bearing Wheel, Urethane Wheel, Rubber Fitting, grease Washer Screw, cap

January 1997

Return

# FOR ASSY.

2 4 4 2 2 2 2 2

UNITS

Urethane Rubber

Quality Parts

Return

Quality Parts

4000 STEERING SYSTEM

Return

Quality Parts

4110-000 4110-000

1 13

10 3

41 2 4

16 18 17

22 23

24 25

2 15

37 36

38 35 11

33 CONNECT TO BRAKE

Return

July 31, 1998

Quality Parts

4110-000

4110-000 Handle stem and brake levers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

July 31, 1998

Return

# FOR ASSY.

NAME

UNITS

Stem, handle 1 Screw, socket flat head 8 Pin, yoke 1 Cotter, internal 1 Link, pivot 1 Bushing, flanged 2 Washer, shim 0.030 in. [0.762 mm] 4 Pin, groove 2 Pin, spring 4 Bracket, hand brake 1 Screw, socket head 6 Control head assembly (See Fig.# 4111-000) 1 Cover 1 As Shown Handle, brake (As Shown) 1 Not Shown Handle, brake (Not Shown) 1 Grip 3 Bushing, sleeve 2 Pivot 2 Screw, socket head 2 Spring 2 Clevis 1 Nut, jam 1 Bar, brake link 1 Screw, socket head 1 Joint, ball 1 Nut 1 Handle, park brake 1 Nut, clip 2 Cover, brake 1 Spring 1 Nut, jam 1 Anchor, spring 1 Cable, brake 1 Pin with cotter pin 1 Base, stem handle 1 Latch, bar 1 Spring 1 Bolt, shoulder 1 Bushing, flanged 2 Bolt, shoulder 1 Shaft, pivot 1 Handle 1 Bolt, shoulder 1 Shim, 0.005 in. [0.127 mm] As Req’d. © BT Products

Quality Parts

4111-000 4111-000

2 3 1 4 13 12

14 15

17 2

10 11

9 8

Return

July 31, 1998

Quality Parts

4111-000

4111-000 Steering arm / wheel (Handle head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301717-000 301921-012 301724-000 301960-004 302080-000 301723-001 301965-026 301961-010 302864-000 302839-030 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

July 31, 1998

Return

# FOR ASSY.

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

UNITS

Quality Parts

4180-000 4180-000

1 2

5 3 4

Return

December 1996

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

December 1996

Return

# FOR ASSY.

NAME Seal, small felt Frame, carrier Fitting, 90° grease Transmission assembly Bearing Seal, large felt Bearing

1 1 1 1 1 1 1

UNITS

Quality Parts

Return

Quality Parts

5000 ELECTRICAL SYSTEM

Return

Quality Parts

5160-000 5160-000

Return

June 23, 1997

Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 23, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

1 2 1 1 1

UNITS

Quality Parts

5180-000 5180-000

2 1

Return

April 1997

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

1 2 1 1

UNITS

Quality Parts

5190-000 5190-000

Return

July 17, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-100 5192-100

Return

March 13, 1998

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

1 2

UNITS “E”

Quality Parts

5192-200 5192-200

Return

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

Return

October 1996

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5 6 7

306051-001 306055-000 11823-06 49350-05 305282-001 301445-001 14915-01

October 199

Return

# FOR ASSY.

1 1 2 1 1 1 1

UNITS

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-000 5310-000

1/2

1 8

2 I O

Return

June 18, 1997

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 4 4 5

302016-000 307109-000 305493-000 11880-09 20208-00 20323-00 14986-03

June 18, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Switch, disconnect Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

1 1 1 2 1 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

1 1 2

UNITS

Quality Parts

5390-000 5390-000

Return

June 20, 1997

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5390-100 5390-100

4 3

Tab 6 Tab 2 BDI/Hourmeter Tab 3 Tab 5 5

Return

June 18, 1997

Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) ITEM # PART # 1 2 3 4 5 * * 6 * * *

NAME

307344-000 Harness, main truck 20163-102 Jumper (NOT used with speed dropout) ------------------- Breaker, control circuit (See Fig.# 5910-000) 301951-010 Screw, cap 15677-10 Clamp 301652-030 Screw, cap 301960-008 Nut 302948-000 Switch, platform 11880-09 Screw, round head 14986-03 Nut, twin 49771-01 Fitting, wire

June 18, 1997

Return

# FOR ASSY.

1 1 1 1 2 2 2 1 2 1 2

UNITS

Quality Parts

5430-000 5430-000

14 13 1 12

7 4

9 10

Return

June 18, 1997

Quality Parts

5430-000

5430-000 Control cables / harness (Power wire) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 * 11 * 12 * 13 14

Cable 1 Cable 1 Screw 2 Bar, bus 2 Breaker, drive circuit (See Fig.# 5911-000) 1 Cable 1 Cable 1 Cable 1 Cable 1 Sleeve (2.3 feet) As Req’d. Clamp 2 Screw, cap 3 Lockwasher 3 Screw, cap 2 Lockwasher 2 Cable 1 Cable 1

305975-006 305975-007 301951-016 306848-000 -----------------305974-012 305974-011 305974-009 305974-010 52-05103-00 15677-14 50003-02 50001-11 50002-05 50001-09 305976-003 305976-004

June 18, 1997

Return

# FOR ASSY.

UNITS

2.3 feet

Quality Parts

5460-001 5460-001

Serial number 27300001 - UP

Return

November 06, 1997

Quality Parts

5460-001

5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ITEM # PART # 1 2

306777-001 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

Quality Parts

5510-000 5510-000

5 1

6 9

Return

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART # 1 1 2 3 4 5 6 7 8 9

307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

# FOR ASSY.

NAME Kit, switch (Before serial number 27179001) Kit, switch (After serial number 27179001) Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw

1 1 2 1 1 1 1 2 2 2

UNITS Before After

Quality Parts

5910-000 5910-000

Return

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

# FOR ASSY.

UNITS

12 AMP

Quality Parts

5911-000 5911-000

Old

New

Return

May 20, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1

301890-001

May 20, 1998

Return

NAME Breaker, 150 AMP

# FOR ASSY.

UNITS

150 AMP

Quality Parts

Return

Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

Return

Quality Parts

Return

Quality Parts

9000 OPTIONS / ATTACHMENTS

Return

Quality Parts

9370-000 9370-000 2 1 3

4 5 6 8 10 11

13 14

Return

June 20, 1997

Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 1 2 2 3 4 5 6 7 8 9 10 * 11 12 14 * * 14

RED 1 AMBER 1 RED 1 AMBER 1 1 1 3 1 2 2 2 As Req'd. 2 4 1 1 2 2 2

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 49771-09 25332-01 303939-000 49283-00 49607-00 49771-02 301826-016

June 20, 1997

Return

UNITS

Quality Parts

9510-000 9510-000

5 6 1 2 3

7 9 8

10 11 12 13 14 15

Return

January 1997

Quality Parts

9510-000

9510-000 Towing hook ITEM # PART #

NAME

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

January 1997

Return

# FOR ASSY.

UNITS

Quality Parts

9660-000 9660-000 CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

5 6

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

3 CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

Return

June 20, 1997

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 * * * 2 3 4 5 6

49831-00 301700-010 301960-004 50001-07 307306-000 302231-000 302224-000 49771-09 49506-03

June 20, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Lockwasher Nut Bracket Harness, heater Bracket, heater Tab, wire, male Heater

1 2 2 2 1 2 1 4 2

UNITS

Quality Parts

9660-100 9660-100

4 3 8

5 6 7 6 5

2 1

Return

June 20, 1997

Quality Parts

9660-100

9660-100 Electrical heater (24 Volt) ITEM # PART # 1 * * 2 3 4 5 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 301700-010 307055-000 42223-02 307537-000

June 20, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Mount, heater Heater Harness

1 2 1 1 1 1 2 2 1 1

UNITS

10 AMP

Quality Parts

Return

Quality Parts

10000 Tools

Return

Quality Parts

10010-00 10010-00

1 2

Return

January 21, 1998

Quality Parts

10010-00

10010-00 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

UNITS

Quality Parts

10020-00 10020-00

Return

January 21, 1998

Quality Parts

10020-00

10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600 Return

Front Cover

Quality Parts

TMX Electric Tow Tractor Effective Serial Number TMX0027179001 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 303046-003

Return

Date: October 25, 1999

Return

Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

TMX 00 2 9 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity Model (TMX)

August 20, 1999

Return

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS Not Available NA Not Sold Separately NSS As Req'd Use as required Parts of a kit K Not shown on drawing * ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

B C

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

August 20, 1999

Return

Quality Parts 5510 5160

5330 9660

5310

1/2

1 8

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

I O

0640

0850 5190 4111

9510

5230 5290 0

1/2

1 8

4110 5460 4180 0341 3042 9370

5910 5911

5180

0340

5192 5390

0390

3550

0300

10010

3300 3360

1760

2550 3530 10020

Return

July 17, 1998

Index

Quality Parts

0000 Chassis 0300-000 Frame / Chassis................................................................................................... 11 0340-000 Inspection covers (Shields & guards) .................................................................. 13 0341-000 Inspection covers (“EE” electrical box) ................................................................ 15 0342-000 Inspection covers (Splash guard) ........................................................................ 17 0390-000 Battery compartment parts .................................................................................. 19 0640-000 Drivers controls (speed & direction)..................................................................... 21 0850-000 Signs, warnings ................................................................................................... 23

1000 Motors 1760-101 Drive motor Serial number 27179001 - UP.......................................................... 27

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit ................................................................................... 31

3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................... 35 3360-000 Brake drum / disc assembly................................................................................. 37 3530-000 Drive wheel .......................................................................................................... 39 3550-000 Fork / support arm / outrigger wheels .................................................................. 41

4000 Steering System 4110-000 Handle stem and brake levers ............................................................................. 45 4111-000 Steering arm / wheel (Handle head assembly).................................................... 47 4180-000 Steering / radial bearing....................................................................................... 49

August 23, 1999

Return

Quality Parts

5000 Electrical System 5160-000 General alarm signal............................................................................................ 53 5180-000 Current collector, cable drum............................................................................... 55 5190-000 Battery connector................................................................................................. 57 5192-100 300 Amp system line contactor............................................................................ 59 5192-200 200/300 Amp system “EE” line contactor ............................................................ 61 5230-000 Voltage / battery indicator .................................................................................... 63 5290-000 Hourmeter / speedometer.................................................................................... 65 5310-000 Start / stop switch ................................................................................................ 67 5330-000 Speed controls..................................................................................................... 69 5390-000 Control cables / harness (Handle head) .............................................................. 71 5390-100 Control cables / harness (Control wire) ............................................................... 73 5430-000 Control cables / harness (Power wire)................................................................. 75 5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ....... 77 5510-000 Micro switches ..................................................................................................... 79 5910-000 Control circuit breaker.......................................................................................... 81 5911-000 Power circuit breaker ........................................................................................... 83

6000 Hydraulic System

7000 Operating Function - Lifting Device

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9370-000 Warning lights / alarm .......................................................................................... 93 9510-000 Towing hook ........................................................................................................ 95 9660-000 Electrical heater ................................................................................................... 97 9660-100 Electrical heater (24 Volt) .................................................................................... 99

10000 Tools 10010-000 Electrical controllers (Handset)......................................................................... 103 10020-000 Special tools and lubrications ........................................................................... 105

11000 Numerical Index TMX Electical Truck Numerical Index ................................................................................. 109

Return

August 23, 1999

Quality Parts

August 23, 1999

Return

Quality Parts

Return

Quality Parts

0000 Chassis 0000 Chassis

Return

Quality Parts

0300-000 0300-000

5 6

2 3

Return

June 19, 1997

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1

302935-000

2 3 4 5 6

302057-000 301747-000 301955-016 301827-020 302589-000

June 19, 1997

Return

# FOR ASSY.

NAME

UNITS

Frame, TMX 1 (Also See Fig.# 0390-000 for Battery Roller Frames) Isolator 2 Isolator 2 Screw, cap 2 Screw, cap 2 Bracket, limit switch 1

Quality Parts

0340-000 0340-000

14 15

9 11

12 13 8

6 1

Return

December 1996

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301922-020 302916-000 302597-000 305273-000 301955-016 302379-000 302961-000 306240-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

December 1996

Return

# FOR ASSY.

UNITS

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

Quality Parts

0341-000 0341-000

Return

August 23, 1999

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 * * *

301951-010 308571-000 11045-04 302792-000 307602-000 307603-000

August 23, 1999

Return

# FOR ASSY.

NAME Screw, cap Box, “EE” Screw, cap Washer, brass flat Washer, Nylon shoulder Washer, Nylon

2 1 2 2 2 2

UNITS “EE”

Quality Parts

0342-000 0342-000

Return

June 17, 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

Return

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

UNITS

1 3 3 3

Quality Parts

0390-000 0390-000

3 5

Return

June 20, 1997

Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 1 2 2 3 4 5

303032-000 303032-001 302931-000 302923-000 25203-09 25189-02 25204-09

June 20, 1997

Return

# FOR ASSY.

NAME Frame, Left battery roller Frame, Right battery roller Door (without battery rollers) Door (with battery rollers) Shaft Bearing Roller

1 1 2 1 4 8 4

UNITS Left Right No battery rollers Battery rollers

Quality Parts

0640-000 0640-000

2 3 4 5 6

8 9

12 11

Return

June 25, 1997

Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

Return

# FOR ASSY.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2

Quality Parts

0850-000 0850-000

2 1

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

Return

August 12, 1998

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 * 7 7 7 7 7 7 7 7 8 9 10 11 * * * *

1 1 1 1 4 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1 1

August 12, 1998

Return

UNITS

Quality Parts

Return

Quality Parts

1000 Motors 1000 Motors

Return

Quality Parts

1760-101 1760-101

Serial number 27179001 - UP

1 2

4 5 6

8 9

11 10

Return

August 23, 1999

Quality Parts

1760-101

1760-101 Drive motor Serial number 27179001 - UP

Sepex trucks only IITEM # PART #

NAME

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

August 23, 1999

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

Return

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

6 4

5 10

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART # *

301633-006

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

Return

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

Quality Parts

3300-000 3300-000

2 4 5 8 7

3 6

Return

August 23, 1999

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

11844-02 Key ------------------- Brake assembly (See Fig.# 3360-000) 303009-025 Screw, socket head (Torque 14 ft./lbs.) 302558-000 Bracket, brake cable ------------------- Transmission assembly (See Fig.# 2550-000) ------------------- Drive motor assembly (See Fig.# 1760-101) 304435-000 Drum, brake 301654-012 Nut

August 23, 1999

Return

# FOR ASSY.

NAME

UNITS

1 1 9 1 1 1 1 1

Quality Parts

3360-000 3360-000

3 2 4

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART #

# FOR ASSY.

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

UNITS

Brake assembly Information

December 1996

Return

Quality Parts

3530-000 3530-000

2 1

Return

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3550-000 3550-000

3 1

2 3

2 6 7

Return

January 1997

Quality Parts

3550-000

3550-000 Fork / support arm / outrigger wheels ITEM # 1 2 3 4 4 5 6 7

NAME

42143-01 302928-000 49910-03 302922-000 302922-001 11160-11 303898-000 302770-035

Spacer Guard, string Bearing Wheel, Urethane Wheel, Rubber Fitting, grease Washer Screw, cap

January 1997

Return

# FOR ASSY.

PART #

2 4 4 2 2 2 2 2

UNITS

Urethane Rubber

Quality Parts

Return

Quality Parts

4000 Steering System 4000 Steering System

Return

Quality Parts

4110-000 4110-000

1 13

10 3

41 2 4

22 23

24 25

2 15

37 36

38 35 11

33 CONNECT TO BRAKE

Return

July 31, 1998

Quality Parts

4110-000

4110-000 Handle stem and brake levers ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Stem, handle 1 Screw, socket flat head 8 Pin, yoke 1 Cotter, internal 1 Link, pivot 1 Bushing, flanged 2 Washer, shim 0.030 in. [0.762 mm] 4 Pin, groove 2 Pin, spring 4 Bracket, hand brake 1 Screw, socket head 6 Control head assembly (See Fig.# 4111-000) 1 Cover 1 Handle, brake (As Shown) 1 As Shown Handle, brake (Not Shown) 1 Not Shown Grip 3 Bushing, sleeve 2 Pivot 2 Screw, socket head 2 Spring 2 Clevis 1 Nut, jam 1 Bar, brake link 1 Screw, socket head 1 Joint, ball 1 Nut 1 Handle, park brake 1 Nut, clip 2 Cover, brake 1 Spring 1 Nut, jam 1 Anchor, spring 1 Cable, brake 1 Pin with cotter pin 1 Base, stem handle 1 Latch, bar 1 Spring 1 Bolt, shoulder 1 Bushing, flanged 2 Bolt, shoulder 1 Shaft, pivot 1 Handle 1 Bolt, shoulder 1 Shim, 0.005 in. [0.127 mm] As Req’d.

July 31, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

4111-000 4111-000

2 3 1 4 13 12

14 15

17 2

10 11

9 8

Return

July 31, 1998

Quality Parts

4111-000

4111-000 Steering arm / wheel (Handle head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301717-000 301921-012 301724-000 301960-004 302080-000 301723-001 301965-026 301961-010 302864-000 302839-030 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

July 31, 1998

Return

# FOR ASSY.

UNITS

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

Quality Parts

4180-000 4180-000

1 2

5 3 4

Return

August 23, 1999

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

August 23, 1999

Return

# FOR ASSY.

NAME Seal, small felt Frame (See Fig.# 0300-000) Fitting, 90° grease Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing

UNITS

1 1 1 1 1 1 1

Quality Parts

Return

Quality Parts

5000 Electrical System 5000 Electrical System

Return

Quality Parts

5160-000 5160-000

Return

June 23, 1997

Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 23, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

UNITS

1 2 1 1 1

Quality Parts

5180-000 5180-000

2 1

Return

April 1997

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

UNITS

1 2 1 1

Quality Parts

5190-000 5190-000

Return

August 23, 1999

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

August 23, 1999

Return

# FOR ASSY.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-100 5192-100

Return

March 13, 1998

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

1 2

UNITS “E”

Quality Parts

5192-200 5192-200

Return

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

Return

June 19, 1997

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5 6 7

306051-001 306055-000 11823-06 49350-05 305282-001 301445-001 14915-01

June 19, 1997

Return

# FOR ASSY.

UNITS

1 1 2 1 1 1 1

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-000 5310-000

1/2

1 8

2 I O

Return

June 18, 1997

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 4 4 5

302016-000 307109-000 305493-000 11880-09 20208-00 20323-00 14986-03

June 18, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Switch, disconnect Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

1 1 1 2 1 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

UNITS

1 1 2

Quality Parts

5390-000 5390-000

Return

June 20, 1997

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5390-100 5390-100

4 3

Tab 6 Tab 2 BDI/Hourmeter Tab 3 Tab 5 5

Return

August 23, 1999

Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) ITEM # PART # 1 2 3 4 5 * * 6 * * *

August 23, 1999

Return

# FOR ASSY.

NAME

UNITS

1 1 1 1 2 2 2 1 2 1 2

Quality Parts

5430-000 5430-000

14 13 1 12

7 4 15

9 10

Return

August 23, 1999

Quality Parts

5430-000

5430-000 Control cables / harness (Power wire) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 * 11 * 12 * 13 14 15

305975-006 Cable 1 305975-007 Cable 1 301951-016 Screw 2 306848-000 Bar, bus 2 ------------------- Breaker, drive circuit (See Fig.# 5911-000) 1 305974-012 Cable 1 305974-011 Cable 1 305974-009 Cable 1 305974-010 Cable 1 52-05103-00 Sleeve (2.3 feet) As Req’d. 15677-14 Clamp 2 50003-02 Screw, cap 3 50001-11 Lockwasher 3 50002-05 Screw, cap 2 50001-09 Lockwasher 2 305976-003 Cable 1 305976-004 Cable 1 ------------------- Breaker, control circuit (See Fig.# 5910-000) 1

August 23, 1999

Return

# FOR ASSY.

NAME

UNITS

2.3 feet

Quality Parts

5460-001 5460-001

Serial number 27300001 - UP

Return

August 23, 1999

Quality Parts

5460-001

5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ITEM # PART # 1 2

309807-000 301826-016

August 23, 1999

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

Quality Parts

5510-000 5510-000

5 1

6 9

Return

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART # 1 1 2 3 4 5 6 7 8 9

307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

# FOR ASSY.

NAME Kit, switch (Before serial number 27179001) Kit, switch (After serial number 27179001) Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw

1 1 2 1 1 1 1 2 2 2

UNITS Before After

Quality Parts

5910-000 5910-000

Return

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

# FOR ASSY.

UNITS

12 AMP

Quality Parts

5911-000 5911-000

Old

Return

New

May 20, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1

301890-001

May 20, 1998

Return

NAME Breaker, 150 AMP

# FOR ASSY.

UNITS

150 AMP

Quality Parts

Return

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

Quality Parts

Return

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

Quality Parts

Return

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

Quality Parts

Return

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

Quality Parts

9370-000 9370-000 2 1 3

4 5 6 8 10 11

13 14

Return

June 20, 1997

Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 1 2 2 3 4 5 6 7 8 9 10 * 11 12 14 * * 14

1 RED 1 AMBER 1 RED 1 AMBER 1 1 3 1 2 2 2 As Req'd. 2 4 1 1 2 2 2

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 49771-09 25332-01 303939-000 49283-00 49607-00 49771-02 301826-016

June 20, 1997

Return

UNITS

Quality Parts

9510-000 9510-000

5 6 1 2 3

7 9 8

10 11 12 13 14 15

Return

January 1997

Quality Parts

9510-000

9510-000 Towing hook ITEM # PART # 1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

January 1997

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

9660-000 9660-000 CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

5 6

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

3 CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

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June 20, 1997

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 * * * 2 3 4 5 6

49831-00 301700-010 301960-004 50001-07 307306-000 302231-000 302224-000 49771-09 49506-03

June 20, 1997

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# FOR ASSY.

NAME Thermostat Screw Lockwasher Nut Bracket Harness, heater Bracket, heater Tab, wire, male Heater

UNITS

1 2 2 2 1 2 1 4 2

Quality Parts

9660-100 9660-100

4 3 8

5 6 7 6 5

2 1

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June 20, 1997

Quality Parts

9660-100

9660-100 Electrical heater (24 Volt) ITEM # PART # 1 * * 2 3 4 5 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 301700-010 307055-000 42223-02 307537-000

June 20, 1997

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# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Mount, heater Heater Harness

1 2 1 1 1 1 2 2 1 1

UNITS

10 AMP

Quality Parts

Return

Quality Parts

10000 Tools 10000 Tools

Return

Quality Parts

10010-000 10010-000

1 2

102

Return

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

UNITS

1 1

103

Quality Parts

10020-000 10020-000

104

Return

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

105

Quality Parts

Return

Quality Parts

11000 Numerical Index 11000 Numerical Index

Return

TMX Electical Truck Numerical Index

TMX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

20259 20348 46490 101216 109631 119697 151847 151848 164046 200025 202154 11020-45 11020-46 11030-21 11039-31 11045-04 11045-04 11045-04 11129-05 11129-06 11129-08 11135-04 11160-11 11160-14 11205-26 11205-27 11205-30 11429-04 11634-00 11695-11 11823-06 11823-06 11844-02 11844-02 11873-16 11880-09 11880-09 11890-09 11897-05 121795-120 13282-00 14851-05 14915-01 14986-03 14986-03 14993-19 15677-10 15677-14 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00

0342-000 5180-000 0640-000 0640-000 0640-000 5330-000 0850-000 0850-000 2550-000 10020-000 10020-000 4110-000 5160-000 2550-000 2550-000 0341-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 3550-000 4180-000 4180-000 2550-000 4180-000 4110-000 9510-000 4110-000 5230-000 9370-000 2550-000 3300-000 4110-000 5310-000 5390-100 2550-000 2550-000 0850-000 4110-000 4110-000 5230-000 5310-000 5390-100 4110-000 5390-100 5430-000 3530-000 3530-000 3530-000 3530-000 5390-100 5310-000

2 2 8 7 6 2 8 9 15 6 1 16 5 10 14 3 37 39 30 21 25 3 5 3 5 12 7 4 2 6 3 8 3 1 42 3 * 2 9 4 33 27 7 5 * 7 5 * 2 2 2 2 2 4

20323-00 22120-00 23007-00 23008-00 23309-01 24223-00 25189-02 25203-09 25204-09 25275-01 25332-01 25332-01 29030-01 29030-04 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300427-000 300435-000 300771-001 300792-000 301280-005 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301626-000 301627-000 301633-006 301652-030 301652-030 301653-020 301654-012 301654-012 301700-010 301700-010 301717-000 301717-000 301718-000 301723-001 301724-000 301726-001

5310-000 4110-000 2550-000 3360-000 5160-000 9510-000 0390-000 0390-000 0390-000 9660-100 9370-000 9660-100 9370-000 9370-000 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-101 1760-101 1760-101 1760-101 1760-101 1760-101 0850-000 9370-000 1760-101 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 2550-000 0340-000 5390-100 2550-000 2550-000 3300-000 9660-000 9660-100 0640-000 4111-000 0640-000 4111-000 4111-000 0640-000

4 20 13 * 4 13 4 3 5 2 11 * 1 1 2 3 4 1 2 3 4 6 5 4 6 12 7 11 9 6 4 5 6 1 7 * * * 11 16 * 11 * 8 5 8 * 5 9 1 12 6 3 1

August 20, 1999

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109

TMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

301727-000 301747-000 301778-000 301779-000 301780-000 301781-000 301802-000 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301827-020 301887-000 301889-000 301890-001 301917-000 301918-000 301921-012 301922-020 301946-000 301946-001 301951-010 301951-010 301951-010 301951-010 301951-016 301951-025 301952-016 301952-040 301954-025 301954-035 301954-035 301954-035 301955-016 301955-016 301957-050 301957-050 301957-050 301960-004 301960-004 301960-006 301960-008 301960-008 301960-010 301961-010 301964-016 301964-032 301965-026 302016-000 302023-000 302057-000 302060-000 302069-000 302080-000 302129-000 302201-000

0640-000 0300-000 4111-000 0640-000 0640-000 4111-000 0340-000 0640-000 5330-000 5510-000 0340-000 5460-001 9370-000 0300-000 2550-000 5910-000 5911-000 5160-000 0640-000 4111-000 0340-000 4180-000 4180-000 0341-000 5192-100 5192-200 5390-100 5430-000 9660-100 4110-000 5190-000 4110-000 4111-000 5160-000 9370-000 0300-000 0340-000 9510-000 9510-000 9510-000 4111-000 9660-000 5190-000 5390-100 9370-000 5180-000 4111-000 4111-000 0640-000 4111-000 5310-000 5390-000 0300-000 0340-000 0340-000 4111-000 5160-000 5290-000

3 3 16 13 11 15 9 4 3 9 13 2 14 5 4 1 1 2 2 2 1 6 1 1 * * 4 3 4 2 2 11 17 3 7 4 5 4 11 15 4 * 5 * 9 4 8 13 5 7 1 1 2 10 14 5 1 1

302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302294-000 302363-000 302379-000 302398-000 302544-000 302545-000 302546-000 302550-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302589-000 302596-000 302597-000 302770-035 302792-000 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302831-000 302839-030 302862-000 302864-000 302872-002 302909-000 302916-000 302922-000 302922-001 302923-000 302928-000 302931-000 302935-000 302948-000 302961-000 302996-000 303009-025 303009-025 303032-000 303032-001 303037-000 303038-000 303045-003 303046-003

9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 9370-000 1760-101 0340-000 0340-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 3300-000 4110-000 4110-000 0300-000 0340-000 0340-000 3550-000 0341-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4111-000 4111-000 4111-000 4111-000 4111-000 0340-000 0340-000 3550-000 3550-000 0390-000 3550-000 0390-000 0300-000 5390-100 0340-000 9510-000 2550-000 3300-000 0390-000 0390-000 9510-000 9510-000 0850-000 0850-000

4 3 3 1 1 1 1 1 2 2 6 15 22 31 26 10 13 17 5 4 14 14 6 12 3 7 * 19 29 24 9 32 8 18 14 10 12 9 11 16 2 4 4 2 2 2 1 6 7 5 6 3 1 1 12 1 * *

110

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August 20, 1999

TMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

303047-000 303094-001 303574-000 303624-000 303898-000 303899-000 303939-000 304128-000 304164-000 304297-000 304297-001 304435-000 304762-000 304764-000 305273-000 305282-001 305493-000 305507-000 305880-000 305928-000 305955-000 305958-000 305974-009 305974-010 305974-011 305974-012 305975-006 305975-007 305976-003 305976-004 305982-000 306022-000 306023-001 306039-000 306051-001 306055-000 306056-000 306079-000 306103-000 306240-000 306415-000 306416-000 306640-000 306641-000 306642-000 306643-000 306644-000 306645-000 306848-000 306852-000 307053-000 307055-000 307109-000 307289-000 307306-000 307344-000 307444-000 307537-000

0850-000 9510-000 0850-000 3530-000 3550-000 4110-000 9370-000 4110-000 9370-000 5192-100 5192-200 3300-000 4110-000 0342-000 0340-000 5230-000 5310-000 0850-000 1760-101 4110-000 0850-000 4110-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 1760-101 4110-000 4110-000 4110-000 5230-000 5230-000 4110-000 4110-000 0850-000 0340-000 10010-000 10010-000 1760-101 1760-101 1760-101 1760-101 1760-101 1760-101 5430-000 0342-000 9660-100 9660-100 5310-000 5510-000 9660-000 5390-100 0640-000 9660-100

* 7 2 2 6 15 12 23 2 1 1 7 41 4 4 5 2 10 * 38 1 35 8 9 7 6 1 2 13 14 K 40 28 36 1 2 1 34 11 8 1 2 14 13 10 1 3 8 4 1 3 6 1 1 2 1 10 8

August 20, 1999

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PART #

FIG #

ITEM #

307567-000 307602-000 307603-000 307644-000 307704-000 308518-000 308562-000 308571-000 309807-000 42143-01 42223-02 49283-00 49350-05 49506-03 49506-03 49607-00 49670-00 49771-01 49771-02 49771-09 49771-09 49771-09 49804-00 49831-00 49854-01 49854-03 49854-04 49854-08 49910-03 49919-02 49926-08 50000-15 50000-15 50000-15 50001-07 50001-09 50001-09 50001-11 50002-05 50003-02 50004-03 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-07907-00

5180-000 0341-000 0341-000 5330-000 4110-000 5510-000 0850-000 0341-000 5460-001 3550-000 9660-100 9370-000 5230-000 9660-000 9660-100 9370-000 10020-000 5390-100 9370-000 9370-000 9660-000 9660-100 0850-000 9660-000 5190-000 5190-000 5190-000 5190-000 3550-000 9510-000 9510-000 9510-000 9510-000 9510-000 9660-000 0342-000 5430-000 5430-000 5430-000 5430-000 5180-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 5430-000 9370-000

3 * * 1 43 1 * 2 1 1 7 14 4 6 1 * 5 * * * 5 * * 1 1 1 1 1 3 6 9 3 10 14 * 3 * * 12 11 1 7 7 7 7 7 7 7 7 10 10

111

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

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Front Cover

Quality Parts TMX

Electric Tow Tractor Effective Serial Number TMX0027300001 - UP

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 303064-004

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Date: March 05, 2002

Return

Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT Prime-Mover will approve such changes requested as we can properly evaluate and rerated as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

All parts of any such industrial truck requiring replacement shall be replaced only by parts of equivalent as to safety with those used in the original design.

EXPLANATION OF SERIAL NUMBER

TMX 00 2 9 265 001

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover cannot accept responsibility for parts returned without authorization. If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

January 22, 2002

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BT Prime-Mover, Inc.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity Model (TMX)

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA

Not Available

B C

NSS Not Sold Separately As Req'd Use as required K Parts of a kit * ------------

A. Right Side B. Rear C. Left Side D. Forward

PART LIST

Not shown on drawing See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------20037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

89/180 95/198 108/226 111/240 119/258

January 22, 2002

Quality Parts

5510 5160

5330 9660

5310

1/2

1 8

BT Prime-Mover Inc. 3305 North Highway 38 Muscatine, Iowa 52761-8800

I O

0640

0850 5190 4111

5230 5290 0

1/2

9510

1 8

4110

5460 4180 0341 3042 9370

5910 5911

5180

0340

5192 5390

0300

0390

3550

10010

3300 3360

1760

2550 3530 10020

July 17, 1998

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BT Prime-Mover, Inc.

Index Quality Parts

0000 Chassis 0300-000 Frame / Chassis..................................................................................................................................... 9 0340-001 Inspection covers (Shields & guards) .................................................................................................. 11 0341-000 Inspection covers (“EE” electrical box) ................................................................................................ 13 0342-000 Inspection covers (Splash guard) ........................................................................................................ 15 0390-000 Battery compartment parts .................................................................................................................. 17 0640-000 Drivers controls (speed & direction)..................................................................................................... 19 0850-001 Signs, warnings ................................................................................................................................... 21

1000 Motors 1760-102 Drive motor Serial number 27179001 - UP.......................................................................................... 25

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit ................................................................................................................... 29

3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................................................... 33 3360-001 Brake drum / disc assembly................................................................................................................. 35 3530-001 Drive wheel .......................................................................................................................................... 37 3550-000 Fork / support arm / outrigger wheels .................................................................................................. 39

4000 Steering System 4110-000 Handle stem and brake levers ............................................................................................................. 43 4111-000 Steering arm / wheel (Handle head assembly) .................................................................................... 45 4180-000 Steering / radial bearing....................................................................................................................... 47

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BT Prime-Mover, Inc.

January 25, 2002

Quality Parts

5000 Electrical System 5160-000 General alarm signal ........................................................................................................................... 51 5180-000 Current collector, cable drum .............................................................................................................. 53 5190-000 Battery connector ................................................................................................................................ 55 5192-100 300 Amp system line contactor ........................................................................................................... 57 5192-200 200/300 Amp system “EE” line contactor ............................................................................................ 59 5230-000 Voltage / battery indicator .................................................................................................................... 61 5290-000 Hourmeter / speedometer.................................................................................................................... 63 5310-000 Start / stop switch ................................................................................................................................ 65 5330-000 Speed controls..................................................................................................................................... 67 5390-000 Control cables / harness (Handle head) .............................................................................................. 69 5390-100 Control cables / harness (Control wire) ............................................................................................... 71 5430-000 Control cables / harness (Power wire)................................................................................................. 73 5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ....................................... 75 5510-000 Micro switches ..................................................................................................................................... 77 5910-000 Control circuit breaker ......................................................................................................................... 79 5911-000 Power circuit breaker ........................................................................................................................... 81

6000 Hydraulic System

7000 Operating Function - Lifting Device

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9370-000 Warning lights / alarm .......................................................................................................................... 91 9510-000 Towing hook ........................................................................................................................................ 93 9660-000 Electrical heater ................................................................................................................................... 95 9660-100 Electrical heater (24 Volt) .................................................................................................................... 97

10000 Tools 10010-000 Electrical controllers (Handset)........................................................................................................ 101 10020-000 Special tools and lubrications .......................................................................................................... 103

11000 Alphabetical/Numerical Index Alphabetical Index ............................................................................................................................................. 107 Numerical Index ................................................................................................................................................. 110

January 25, 2002

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BT Prime-Mover, Inc.

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

0000 Chassis 0000 Chassis

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BT Prime-Mover, Inc.

Quality Parts

0300-000 0300-000

5 6

2 3

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BT Prime-Mover, Inc.

June 19, 1997

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1

302935-000

2 3 4 5 6

302057-000 301747-000 301955-016 301827-020 302589-000

June 19, 1997

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# FOR ASSY.

NAME

UNITS

Frame, TMX 1 (Also See Fig.# 0390-000 for Battery Roller Frames) Isolator 2 Isolator 2 Screw, cap 2 Screw, cap 2 Bracket, limit switch 1

BT Prime-Mover, Inc.

Quality Parts

0340-001 0340-001

14 15

9 11

12 13 8

6 1

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BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

0340-001

0340-001 Inspection covers (Shields & guards) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301922-020 302916-000 302597-000 305273-000 301955-016 302379-000 302961-000 306240-000 311889-000 302060-000 301652-030 302596-000 301826-016 302069-000 302398-000 302909-000

February 08, 2002

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# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

13 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1

Quality Parts

0341-000 0341-000

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BT Prime-Mover, Inc.

August 23, 1999

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 * * *

301951-010 308571-000 11045-04 302792-000 307602-000 307603-000

August 23, 1999

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# FOR ASSY.

NAME Screw, cap Box, “EE” Screw, cap Washer, brass flat Washer, Nylon shoulder Washer, Nylon

BT Prime-Mover, Inc.

2 1 2 2 2 2

UNITS “EE”

Quality Parts

0342-000 0342-000

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BT Prime-Mover, Inc.

June 17, 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

306852-000 20259 50001-09 304764-000

June 17, 1997

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# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

BT Prime-Mover, Inc.

UNITS

1 3 3 3

Quality Parts

0390-000 0390-000

3 5

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BT Prime-Mover, Inc.

June 20, 1997

Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 1 2 2 3 4 5

303032-000 303032-001 302931-000 302923-000 25203-09 25189-02 25204-09

June 20, 1997

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# FOR ASSY.

NAME Frame, Left battery roller Frame, Right battery roller Door (without battery rollers) Door (with battery rollers) Shaft Bearing Roller

BT Prime-Mover, Inc.

1 1 2 1 4 8 4

UNITS Left Right No battery rollers Battery rollers

Quality Parts

0640-000 0640-000

2 3 4 5 6

7 8 9

12 11

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BT Prime-Mover, Inc.

June 25, 1997

Quality Parts

0640-000

0640-000 Drivers controls (speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000

June 25, 1997

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# FOR ASSY.

NAME Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded

BT Prime-Mover, Inc.

UNITS

1 4 1 6 3 1 1 1 1 2 1 2 2

Quality Parts

0850-001 0850-001

2 1

BT PRIME-MOVER, INC. 3305 N. HIGHWAY 38 MUSCATINE, IA 52761

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BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

0850-001

0850-001 Signs, warnings ITEM # PART # 1 2 3 4 5 6 7 7 7 7 7 7 7 7 8 9 10 * * * *

305955-000 303574-000 NSS 121795-120 NSS 300771-001 52-00279-00 52-00257-00 52-00221-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 305507-000 306103-000 308562-000 303047-000 ---------------------------------

February 08, 2002

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NAME

# FOR ASSY.

Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8” Compartment, operator’s manual Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, BT LOGO Decal, NO STEP Decal, TMX Manual, TMX Master Parts Manual, TMX Service Manual, TMX Operator's Manual, TMX Parts

1 1 1 1 4 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 2 1 1 1 1 1

BT Prime-Mover, Inc.

UNITS

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

1000 Motors 1000 Motors

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BT Prime-Mover, Inc.

Quality Parts

1760-102 1760-102

Serial number 27179001 - UP

2 4

5 7

2 16

9 10

15 14

12 11

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BT Prime-Mover, Inc.

February 21, 2002

Quality Parts

1760-102

1760-102 Drive motor Serial number 27179001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

305880-001 306643-000 302363-000 306644-001 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 300425-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

February 21, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

“EE”

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

BT Prime-Mover, Inc.

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

6 5 10

12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

BT Prime-Mover, Inc.

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

301633-006

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

BT Prime-Mover, Inc.

Quality Parts

3300-000 3300-000

3 2

3 4 5

8 7

3 6

Return

BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8

NAME

11844-02 Key ------------------- Brake assembly (See Fig.# 3360-001) 303009-025 Screw, socket head (Torque 14 ft./lbs.) 302558-000 Bracket, brake cable ------------------- Transmission assembly (See Fig.# 2550-000) ------------------- Drive motor assembly (See Fig.# 1760-102) 304435-000 Drum, brake 301654-012 Nut

February 08, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 9 1 1 1 1 1

Quality Parts

3360-001 3360-001

2 3

Return

BT Prime-Mover, Inc.

February 28, 2001

Quality Parts

3360-001

3360-001 Brake drum / disc assembly ITEM PART # # 1 2 3 4 5 6 7

302626-000 301793-010 311334-000 301793-011 311336-000 301793-000 311335-000

February 28, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Ring, retainer Spring Shoe

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 2

Quality Parts

3530-001 3530-001

Return

BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

3530-001

3530-001 Drive wheel ITEM # PART # 1 1 1 1 2 2 2 2 3

302258-000 302258-002 302258-004 302258-006 20071-01 20071-03 20071-05 303624-000 302247-000

February 08, 2002

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Grip Rubber Crowned Poly Rubber Non-marking Grip Rubber Crowned Poly

Quality Parts

3550-000 3550-000

3 1

2 3

2 6 7

Return

BT Prime-Mover, Inc.

January 1997

Quality Parts

3550-000

3550-000 Fork / support arm / outrigger wheels ITEM # 1 2 3 4 4 5 6 7

PART #

NAME

42143-01 302928-000 49910-03 302922-000 302922-001 11160-11 303898-000 302770-035

Spacer Guard, string Bearing Wheel, Urethane Wheel, Rubber Fitting, grease Washer Screw, cap

January 1997

Return

# FOR ASSY.

BT Prime-Mover, Inc.

2 4 4 2 2 2 2 2

UNITS

Urethane Rubber

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

4000 Steering System 4000 Steering System

Return

BT Prime-Mover, Inc.

Quality Parts

4110-000 4110-000

1 13

10 3

41 2 4

20 21 22

16 18

24 25

2 15

37 36

38 35 11

33 CONNECT TO BRAKE

Return

BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

4110-000

4110-000 Handle stem and brake levers ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Stem, handle 1 Screw, socket flat head 8 Pin, yoke 1 Cotter, internal 1 Link, pivot 1 Bushing, flanged 2 Washer, shim 0.030 in. [0.762 mm] 4 Pin, groove 2 Pin, spring 4 Bracket, hand brake 1 Screw, socket head 6 Control head assembly (See Fig.# 4111-000) 1 Cover 1 Handle, brake (As Shown) 1 As Shown Handle, brake (Not Shown) 1 Not Shown Grip 3 Bushing, sleeve 2 Pivot 2 Screw, socket head 2 Spring 2 Clevis 1 Nut, jam 1 Bar, brake link 1 Screw, socket head 1 Joint, ball 1 Nut 1 Handle, park brake 1 Nut, clip 2 Cover, brake 1 Spring 1 Nut, jam 1 Anchor, spring 1 Cable, brake 1 Pin with cotter pin 1 Base, stem handle 1 Latch, bar 1 Spring 1 Bolt, shoulder 1 Bushing, flanged 2 Bolt, shoulder 1 Shaft, pivot 1 Handle 1 Bolt, shoulder 1 Shim, 0.005 in. [0.127 mm] As Req’d.

306056-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 306023-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11873-16 305928-000 11045-04 306022-000 304762-000 11873-16 307704-000

February 08, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

Quality Parts

4111-000 4111-000

2 3 1 4 13 12

14 15

17 2

10 11

9 8

Return

BT Prime-Mover, Inc.

July 31, 1998

Quality Parts

4111-000

4111-000 Steering arm / wheel (Handle head assembly) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301717-000 301921-012 301724-000 301960-004 302080-000 301723-001 301965-026 301961-010 302864-000 302839-030 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035

July 31, 1998

Return

# FOR ASSY.

NAME Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)

BT Prime-Mover, Inc.

UNITS

1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2

Quality Parts

4180-000 4180-000

1 2

5 3 4

Return

BT Prime-Mover, Inc.

August 23, 1999

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7

301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30

August 23, 1999

Return

# FOR ASSY.

NAME Seal, small felt Frame (See Fig.# 0300-000) Fitting, 90° grease Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5000 Electrical System

Return

BT Prime-Mover, Inc.

Quality Parts

5160-000 5160-000

Return

BT Prime-Mover, Inc.

June 23, 1997

Quality Parts

5160-000

5160-000 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 23, 1997

Return

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 2 1 1 1

Quality Parts

5180-000 5180-000

2 1

Return

BT Prime-Mover, Inc.

April 1997

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

BT Prime-Mover, Inc.

UNITS

1 2 1 1

Quality Parts

5190-000 5190-000

Return

BT Prime-Mover, Inc.

August 23, 1999

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

August 23, 1999

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-100 5192-100

Return

BT Prime-Mover, Inc.

July 06, 2001

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

July 06, 2001

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

BT Prime-Mover, Inc.

1 2

UNITS “E”

Quality Parts

5192-200 5192-200

Return

BT Prime-Mover, Inc.

July 06, 2001

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 06, 2001

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

BT Prime-Mover, Inc.

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

Return

BT Prime-Mover, Inc.

June 19, 1997

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5 6 7

306051-001 306055-000 11823-06 49350-05 305282-001 301445-001 14915-01

June 19, 1997

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 2 1 1 1 1

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

BT Prime-Mover, Inc.

Quality Parts

5310-000 5310-000

1/2

1 8

2 I O

Return

BT Prime-Mover, Inc.

February 08, 2002

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 4 4 5

302016-000 302092-000 307109-000 305493-000 11880-09 20208-00 20323-00 14986-03

February 08, 2002

Return

# FOR ASSY.

NAME Switch, key Extra keys only (Set of two keys) Switch, toggle Switch, disconnect Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin

BT Prime-Mover, Inc.

1 1 1 1 2 1 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

BT Prime-Mover, Inc.

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

BT Prime-Mover, Inc.

UNITS

1 1 2

Quality Parts

5390-000 5390-000

Return

BT Prime-Mover, Inc.

June 20, 1997

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

BT Prime-Mover, Inc.

UNITS

Quality Parts

5390-100 5390-100

4 3

Tab 6 Tab 2 BDI/Hourmeter Tab 3 Tab 5 5

Return

BT Prime-Mover, Inc.

August 23, 1999

Quality Parts

5390-100

5390-100 Control cables / harness (Control wire) ITEM # PART # 1 2 3 4 5 * * 6 * * *

NAME

August 23, 1999

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 2 2 1 2 1 2

Quality Parts

5430-000 5430-000

14 13 1 12

7 4 15

9 10

Return

BT Prime-Mover, Inc.

August 23, 1999

Quality Parts

5430-000

5430-000 Control cables / harness (Power wire) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 * 11 * 12 * 13 14 15

NAME

August 23, 1999

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

2.3 feet

Quality Parts

5460-001 5460-001

Serial number 27300001 - UP

Return

BT Prime-Mover, Inc.

August 23, 1999

Quality Parts

5460-001

5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ITEM # PART # 1 2

309807-000 301826-016

August 23, 1999

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

BT Prime-Mover, Inc.

1 3

UNITS 24 Volt

Quality Parts

5510-000 5510-000

5 1

6 9

Return

BT Prime-Mover, Inc.

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART # 1 1 2 3 4 5 6 7 8 9

307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

# FOR ASSY.

NAME Kit, switch (Before serial number 27179001) Kit, switch (After serial number 27179001) Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw

BT Prime-Mover, Inc.

1 1 2 1 1 1 1 2 2 2

UNITS Before After

Quality Parts

5910-000 5910-000

Return

BT Prime-Mover, Inc.

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

12 AMP

Quality Parts

5911-000 5911-000

Old

Return

New

BT Prime-Mover, Inc.

May 20, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1

301890-001

May 20, 1998

Return

NAME Breaker, 150 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

150 AMP

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

BT Prime-Mover, Inc.

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

BT Prime-Mover, Inc.

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

BT Prime-Mover, Inc.

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

BT Prime-Mover, Inc.

Quality Parts

9370-000 9370-000 2 1 3

4 5 6 8 10 11

13 14

Return

BT Prime-Mover, Inc.

June 20, 1997

Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART # 1 1 2 2 3 4 5 6 7 8 9 10 * 11 12 14 * * 14

29030-01 29030-04 304164-000 302294-000 NSS 300792-000 NSS NSS 301954-035 11823-06 301960-008 52-07907-00 49771-09 25332-01 303939-000 49283-00 49607-00 49771-02 301826-016

June 20, 1997

Return

NAME

# FOR ASSY.

1 RED 1 AMBER 1 RED 1 AMBER 1 1 3 1 2 2 2 As Req'd. 2 4 1 1 2 2 2

BT Prime-Mover, Inc.

UNITS

Quality Parts

9510-000 9510-000

5 6 1 2 3

7 9

10 11

12 13 14 15

Return

BT Prime-Mover, Inc.

January 1997

Quality Parts

9510-000

9510-000 Towing hook ITEM # PART #

NAME

1 2 3 4

303038-000 11634-00 50000-15 301957-050

Pintle assembly Hook, Pintle Washer, flat Screw, cap

1 1 2 2

5 6 7 8 9 10 11

302996-000 49919-02 303094-001 NSS 49926-08 50000-15 301957-050

Coupler assembly, automatic Knob Lever Coupler assembly Pin, cotter Washer, flat Screw, cap

1 1 1 1 1 4 4

12 13 14 15

303037-000 24223-00 50000-15 301957-050

Tow eye assembly Tow, eye Washer, flat Screw, cap

1 1 4 4

January 1997

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

Quality Parts

9660-000 9660-000 CONTROL HANDLE TOP VIEW

CONTROL HANDLE SIDE VIEW-SECTION

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN.

CRIMP.250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.

Return

BT Prime-Mover, Inc.

June 20, 1997

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 * * * 2 3 4 5 6

49831-00 301700-010 301960-004 50001-07 307306-000 302231-000 302224-000 49771-09 49506-03

June 20, 1997

Return

# FOR ASSY.

NAME Thermostat Screw Lockwasher Nut Bracket Harness, heater Bracket, heater Tab, wire, male Heater

BT Prime-Mover, Inc.

UNITS

1 2 2 2 1 2 1 4 2

Quality Parts

9660-100 9660-100

4 3 8

5 6 7

6 5

2 1

Return

BT Prime-Mover, Inc.

June 20, 1997

Quality Parts

9660-100

9660-100 Electrical heater (24 Volt) ITEM # PART # 1 * * 2 3 4 5 6 7 8

49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 301700-010 307055-000 42223-02 307537-000

June 20, 1997

Return

# FOR ASSY.

NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Mount, heater Heater Harness

BT Prime-Mover, Inc.

1 2 1 1 1 1 2 2 1 1

UNITS

10 AMP

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

10000 Tools 10000 Tools

Return

BT Prime-Mover, Inc.

Quality Parts

10010-000 10010-000

1 2

100

Return

BT Prime-Mover, Inc.

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

BT Prime-Mover, Inc.

UNITS

1 1

101

Quality Parts

10020-000 10020-000

1 3

102

Return

BT Prime-Mover, Inc.

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

103

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

BT Prime-Mover, Inc.

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Alphabetical Index

TMX ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter, flush and hard to reach Alarm, travel Anchor, spring Angle, platform Armature Band, head Bar, brake link Bar, bus Base, stem handle Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Block Block, driver Bolt, shoulder Bolt, shoulder Box, “EE” Bracket Bracket Bracket, brake cable Bracket, hand brake Bracket, heater Bracket, hitch Bracket, limit switch Bracket, switch Brake assembly Breaker, 12 AMP Breaker, 150 AMP Brush Bulb, flashing Bumper, door Bushing Bushing Bushing, flanged Bushing, flanged Bushing, sleeve Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable, brake Cable, handset Cam Cam Case, gear Clamp Clamp Clamp, cable Clevis Compartment, operator’s manual Connector, butt Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Contactor, 300 Amp line “E” Contactor, line “EE” Control, thumb Controller, 400 AMP system Cotter, internal Coupler Coupler assembly, automatic

February 28, 2002

Return

Part# 202154 49283-00 302545-000 302379-000 306642-000 300435-000 302544-000 306848-000 306079-000 305282-001 301445-001 11205-26 11205-27 11205-30 25189-02 300420-000 300420-000 49910-03 11030-21 301781-000 307053-000 11873-16 11873-16 308571-000 301727-000 307306-000 302558-000 302550-000 302224-000 302916-000 302589-000 301724-000 302626-000 301889-000 301890-001 306644-001 300792-000 302069-000 11020-46 307444-000 11695-11 305928-000 11020-45 305974-009 305974-010 305974-011 305974-012 305975-006 305975-007 305976-003 305976-004 52-07907-00 302808-000 306416-000 109631 301793-010 301580-001 15677-10 15677-14 302080-000 22120-00 300771-001 11823-06 49854-08 49854-01 49854-04 49854-03 304297-000 304297-001 301718-000 309807-000 11429-04 302831-000 302996-000

FIG.# Item#

Description

10020-000 9370-000 4110-000 0340-001 1760-102 1760-102 4110-000 5430-000 4110-000 5230-000 5230-000 4180-000 2550-000 4180-000 0390-000 1760-102 1760-102 3550-000 2550-000 4111-000 9660-100 4110-000 4110-000 0341-000 0640-000 9660-000 3300-000 4110-000 9660-000 0340-001 0300-000 4111-000 3360-001 5910-000 5911-000 1760-102 9370-000 0340-001 5160-000 0640-000 4110-000 4110-000 4110-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 4110-000 10010-000 0640-000 3360-001 2550-000 5390-100 5430-000 4111-000 4110-000 0850-001 9370-000 5190-000 5190-000 5190-000 5190-000 5192-100 5192-200 0640-000 5460-001 4110-000 4111-000 9510-000

Cover Cover Cover Cover Cover, brake Cover, gear case Cover, plate Cushion, backrest Decal, BT LOGO Decal, BT LOGO Decal, NO STEP Decal, SET PARKING BRAKE Decal, TMX Decal, WARNING Display, BDI/Hourmeter Door Door Door Drum, brake Endhead, commutator Endhead, drive Fan Fitting, 90° grease Fitting, 90° wire Fitting, grease Fitting, wire Fitting, wire Fitting, wire Fitting, wire splice Frame, Left battery roller Frame, Right battery roller Frame, TMX Fuse, 10 AMP Gear Gear, drive Gear, idler Gear, pinion Grip Grip, fixed Guard Guard, splash Guard, string Handle Handle, brake Handle, brake Handle, park brake Harness Harness, head Harness, heater Harness, main truck Harness, wire Heater Heater Heater Hook, Pintle Horn Hourmeter Housing, switch Housing, switch Isolator Isolator Joint, ball Jumper Key Key Keys, set of two Kit, “EE” cover band Kit, field coil Kit, handset Kit, lead assembly Kit, switch Kit, switch Knob Knob assembly

1 13 31 6 11 10 22 4 34 5 6 5 12 7 4 7 14 3 10 15 3 37 42 2 3 2 4 10 4 2 6 3 1 1 1 4 4 14 5 10 6 38 16 8 9 7 6 1 2 13 14 10 32 2 6 2 1 5 * 5 20 6 8 1 1 1 1 1 1 12 1 4 14 5

BT Prime-Mover, Inc.

Part# 301723-001 301726-001 302555-000 302961-000 306023-001 301581-000 302596-000 302909-000 151847 121795-120 305507-000 303574-000 306103-000 305955-000 306051-001 302923-000 302931-000 306240-000 304435-000 306645-000 306641-000 301280-001 11160-14 49771-02 11160-11 49771-01 49771-09 49771-09 11823-06 303032-000 303032-001 302935-000 25275-01 119697 301627-000 301626-000 301887-000 303899-000 302862-000 302864-000 306852-000 302928-000 304762-000 302559-000 302559-001 302546-000 307537-000 302023-000 302231-000 307344-000 306055-000 42223-02 49506-03 49506-03 11634-00 23309-01 302201-000 301717-000 301717-000 301747-000 302057-000 302804-000 20163-102 11844-02 11844-02 302092-000 305982-000 306643-000 306415-000 302363-000 307289-000 308518-000 49919-02 302872-002

FIG.# Item# 4111-000 0640-000 4110-000 0340-001 4110-000 2550-000 0340-001 0340-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 5230-000 0390-000 0390-000 0340-001 3300-000 1760-102 1760-102 1760-102 4180-000 9370-000 3550-000 5390-100 9370-000 9660-100 5230-000 0390-000 0390-000 0300-000 9660-100 5330-000 2550-000 2550-000 2550-000 4110-000 4111-000 4111-000 0342-000 3550-000 4110-000 4110-000 4110-000 4110-000 9660-100 5390-000 9660-000 5390-100 5230-000 9660-100 9660-000 9660-100 9510-000 5160-000 5290-000 0640-000 4111-000 0300-000 0300-000 4110-000 5390-100 2550-000 3300-000 5310-000 1760-102 1760-102 10010-000 1760-102 5510-000 5510-000 9510-000 4111-000

6 1 13 7 28 7 12 16 8 4 9 2 10 1 1 2 2 8 7 9 15 12 3 * 5 * * * 3 1 1 1 2 2 16 11 4 15 12 9 1 2 41 14 14 26 8 1 3 1 2 7 6 1 2 4 1 9 1 3 2 24 2 3 1 * K 2 1 3 1 1 6 11

107

TMX ELECTRIC TRUCK Alphabetical Index Description Latch Latch, bar Lens, AMBER Lens, RED Lever Lever Lifter, battery pack Light, AMBER flashing Light, RED flashing Link, pivot Lockwasher Lockwasher Lockwasher Loctite spray can, N primer Loctite tube Loctite, gasket eliminator Lubricant, 2 oz. Molykote Lubricant, lift truck Manual, TMX Master Parts Manual, TMX Service Motor assembly, drive Mount, heater Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, clip Nut, flanged Nut, flanged Nut, flanged Nut, jam Nut, jam Nut, twin Nut, twin Pad, knee Pad, platform Paint, BT RED Paint, BT BLACK semi gloss Paint, SAFETY ORANGE Paint, SAFETY YELLOW Pin Pin with cotter pin Pin, cotter Pin, dowel Pin, groove Pin, roll Pin, roll Pin, roll Pin, spring Pin, threaded Pin, yoke Pintle assembly Pivot Plate Plate, brush Plate, latch Plate, platform Plug, diode Plug, drain/fill pipe Plug, gauge Plug, resistor 1.5K Pole, flashing light Potentiometer bracket assembly Return Ring Ring, retainer Ring, retainer Roller Screw Screw Screw Screw Screw Screw Screw

108

Return

Part# 311889-000 305958-000 302294-000 304164-000 301793-011 303094-001 300128-000 29030-04 29030-01 302557-000 50001-09 50001-09 50001-11 301583-000 301582-000 301584-000 200025 49670-00 308562-000 303047-000 305880-001 307055-000 11129-08 301960-004 301960-004 301960-006 301960-008 301960-008 301960-010 301961-010 50001-07 14851-05 164046 301654-012 301654-012 11129-05 11129-06 14986-03 14986-03 302398-000 302597-000 52-00279-00 52-00221-00 52-00247-00 52-00237-00 301778-000 13282-00 49926-08 11890-09 302810-000 301964-016 301964-032 301965-026 302806-000 301779-000 11135-04 303038-000 302556-000 311334-000 301280-005 302060-000 305273-000 49607-00 301653-020 14915-01 49350-05 303939-000 307644-000 101216 23007-00 300427-000 311336-000 25204-09 20259 11880-09 11880-09 301700-010 301700-010 301825-010 301825-010

FIG.# Item#

Description

0340-001 4110-000 9370-000 9370-000 3360-001 9510-000 10020-000 9370-000 9370-000 4110-000 0342-000 5430-000 5430-000 10020-000 10020-000 10020-000 10020-000 10020-000 0850-001 0850-001 1760-102 9660-100 4110-000 4111-000 9660-000 5190-000 5390-100 9370-000 5180-000 4111-000 9660-000 4110-000 2550-000 2550-000 3300-000 4110-000 4110-000 5310-000 5390-100 0340-001 0340-001 0850-001 0850-001 0850-001 0850-001 4111-000 4110-000 9510-000 2550-000 4110-000 4111-000 0640-000 4111-000 4110-000 0640-000 4110-000 9510-000 4110-000 3360-001 1760-102 0340-001 0340-001 9370-000 2550-000 5230-000 5230-000 9370-000 5330-000 0640-000 2550-000 1760-102 3360-001 0390-000 0342-000 5310-000 5390-100 9660-000 9660-100 0640-000 5330-000

Screw Screw Screw Screw Screw Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, flat head Screw, flat head Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Seal Seal Seal, large felt Seal, small felt Shaft Shaft, cam Shaft, pivot Shim Shoe Sleeve Socket, Relief Valve Spacer Spray, BT BLACK semi gloss Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring, return Standoff Stem, handle Strap, static Switch, brake interlock Switch, brake interlock (Sealed) Switch, disconnect Switch, horn Switch, key Switch, platform Switch, toggle Tab, wire, male Thermostat Tie, cable Tie, cable Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tool, bearing installing

9 35 2 2 4 7 2 1 1 5 3 * * * * * 6 5 * * 1 6 25 4 * 5 * 9 4 8 * 27 15 5 8 30 21 5 * 15 3 7 7 7 7 16 33 9 2 8 13 5 7 9 13 3 1 17 3 6 10 4 * 8 7 4 12 1 7 13 13 5 5 2 3 * * 5 4 3

BT Prime-Mover, Inc.

Part# 301825-010 301826-016 301826-016 301826-016 301951-016 301951-025 11045-04 11045-04 301652-030 301652-030 301827-020 301951-010 301951-010 301951-010 301951-010 301952-040 301957-050 301957-050 301957-050 302770-035 50002-05 50003-02 50004-03 301921-012 301922-020 302839-030 301952-016 301954-025 301954-035 301954-035 301954-035 301955-016 301955-016 302811-008 303009-025 303009-025 304128-000 11039-31 300425-000 301946-000 301946-001 25203-09 301780-000 306022-000 307704-000 311335-000 52-05103-00 300161-000 42143-01 52-00224-00 52-00257-00 52-00276-00 52-00260-00 46490 300418-000 301793-000 301918-000 302802-000 302803-000 306039-000 301917-000 304764-000 306056-000 307567-000 20208-00 20323-00 305493-000 302129-000 302016-000 302948-000 307109-000 49771-09 49831-00 25332-01 25332-01 303624-000 20071-05 20071-03 20071-01 300129-000

FIG.# Item# 5510-000 0340-001 5460-001 9370-000 5430-000 9660-100 0341-000 4110-000 0340-001 5390-100 0300-000 0341-000 5192-100 5192-200 5390-100 5190-000 9510-000 9510-000 9510-000 3550-000 5430-000 5430-000 5180-000 4111-000 0340-001 4111-000 4110-000 4110-000 4111-000 5160-000 9370-000 0300-000 0340-001 4110-000 2550-000 3300-000 4110-000 2550-000 1760-102 4180-000 4180-000 0390-000 0640-000 4110-000 4110-000 3360-001 5430-000 10020-000 3550-000 0850-001 0850-001 0850-001 0850-001 0640-000 1760-102 3360-001 0640-000 4110-000 4110-000 4110-000 5160-000 0342-000 4110-000 5180-000 5310-000 5310-000 5310-000 5160-000 5310-000 5390-100 5310-000 9660-000 9660-000 9370-000 9660-100 3530-001 3530-001 3530-001 3530-001 10020-000

9 13 2 14 3 4 3 39 11 * 5 1 * * 4 2 4 11 15 7 12 11 1 2 1 10 2 11 17 3 7 4 5 18 6 3 23 14 16 6 1 3 11 40 43 7 10 4 1 7 7 7 7 8 5 6 2 19 29 36 2 4 1 3 4 4 2 1 1 6 1 5 1 11 * 2 2 2 2 3

February 28, 2002

TMX ELECTRIC TRUCK Alphabetical Index Description Tow eye assembly Tow, eye Transmission assembly Washer Washer, brass flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, Nylon Washer, Nylon shoulder Washer, sealing Washer, shim Washer, wave Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, Non-marking XLC drive Wheel, Rubber Wheel, Rubber drive Wheel, Urethane

February 28, 2002

Return

Part# 303037-000 24223-00 301633-006 303898-000 302792-000 20348 50000-15 50000-15 50000-15 307603-000 307602-000 11897-05 14993-19 300421-000 302258-006 302247-000 302258-004 302258-002 302922-001 302258-000 302922-000

FIG.# Item# 9510-000 9510-000 2550-000 3550-000 0341-000 5180-000 9510-000 9510-000 9510-000 0341-000 0341-000 2550-000 4110-000 1760-102 3530-001 3530-001 3530-001 3530-001 3550-000 3530-001 3550-000

Description

Part#

FIG.# Item#

12 13 * 6 * 2 3 10 14 * * 9 7 8 1 3 1 1 4 1 4

BT Prime-Mover, Inc.

109

Numerical Index

TMX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part#

Description

20259 20348 46490 101216 109631 119697 151847 164046 200025 202154 11020-45 11020-46 11030-21 11039-31 11045-04 11045-04 11129-05 11129-06 11129-08 11135-04 11160-11 11160-14 11205-26 11205-27 11205-30 11429-04 11634-00 11695-11 11823-06 11823-06 11844-02 11844-02 11873-16 11873-16 11880-09 11880-09 11890-09 11897-05 121795-120 13282-00 14851-05 14915-01 14986-03 14986-03 14993-19 15677-10 15677-14 20071-01 20071-03 20071-05 20163-102 20208-00 20323-00 22120-00 23007-00 23309-01 24223-00 25189-02 25203-09 25204-09 25275-01 25332-01 25332-01 29030-01 29030-04 300128-000 300129-000 300161-000 300418-000 300420-000 300420-000 300421-000 300425-000

Screw Washer, flat Spring Return Cam Gear Decal, BT LOGO Nut, flanged Lubricant, 2 oz. Molykote Adapter, flush and hard to reach Bushing, sleeve Bushing Bearing, ball Seal Screw, cap Screw, cap Nut, jam Nut, jam Nut Pin, yoke Fitting, grease Fitting, 90° grease Bearing Bearing Bearing Cotter, internal Hook, Pintle Bushing, flanged Connector, butt Fitting, wire splice Key Key Bolt, shoulder Bolt, shoulder Screw Screw Pin, dowel Washer, sealing Decal, BT LOGO Pin with cotter pin Nut, clip Plug, gauge Nut, twin Nut, twin Washer, shim Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Grip Rubber Shell drive Jumper Switch, brake interlock Switch, brake interlock (Sealed) Clevis Ring Horn Tow, eye Bearing Shaft Roller Fuse, 10 AMP Tie, cable Tie, cable Light, RED flashing Light, AMBER flashing Lifter, battery pack Tool, bearing installing Socket, Relief Valve Spring Bearing Bearing Washer, wave Seal

110

Return

FIG.# Item# 0342-000 5180-000 0640-000 0640-000 0640-000 5330-000 0850-001 2550-000 10020-000 10020-000 4110-000 5160-000 2550-000 2550-000 0341-000 4110-000 4110-000 4110-000 4110-000 4110-000 3550-000 4180-000 4180-000 2550-000 4180-000 4110-000 9510-000 4110-000 9370-000 5230-000 2550-000 3300-000 4110-000 4110-000 5310-000 5390-100 2550-000 2550-000 0850-001 4110-000 4110-000 5230-000 5310-000 5390-100 4110-000 5390-100 5430-000 3530-001 3530-001 3530-001 5390-100 5310-000 5310-000 4110-000 2550-000 5160-000 9510-000 0390-000 0390-000 0390-000 9660-100 9370-000 9660-100 9370-000 9370-000 10020-000 10020-000 10020-000 1760-102 1760-102 1760-102 1760-102 1760-102

2 2 8 7 6 2 8 15 6 1 16 5 10 14 3 39 30 21 25 3 5 3 5 12 7 4 2 6 8 3 3 1 37 42 3 * 2 9 4 33 27 7 5 * 7 5 * 2 2 2 2 4 4 20 13 4 13 4 3 5 2 11 * 1 1 2 3 4 5 7 14 8 16

Part#

Description

300427-000 300435-000 300771-001 300792-000 301280-001 301280-005 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301626-000 301627-000 301633-006 301652-030 301652-030 301653-020 301654-012 301654-012 301700-010 301700-010 301717-000 301717-000 301718-000 301723-001 301724-000 301726-001 301727-000 301747-000 301778-000 301779-000 301780-000 301781-000 301793-000 301793-010 301793-011 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301827-020 301887-000 301889-000 301890-001 301917-000 301918-000 301921-012 301922-020 301946-000 301946-001 301951-010 301951-010 301951-010 301951-010 301951-016 301951-025 301952-016 301952-040 301954-025 301954-035 301954-035 301954-035 301955-016 301955-016 301957-050 301957-050 301957-050 301960-004 301960-004 301960-006

Ring, retainer Band, head Compartment, operators manual Bulb, flashing Fan Plate, brush Battery discharge indicator/hourmeter Case, gear Cover, gear case Loctite tube Loctite spray can, N primer Loctite, gasket eliminator Gear, idler Gear, drive Transmission assembly Screw, cap Screw, cap Plug, drain/fill pipe Nut, flanged Nut, flanged Screw Screw Housing, switch Housing, switch Control, thumb Cover Bracket, switch Cover Bracket Isolator Pin Pin, threaded Shaft, cam Block Spring Cam Lever Screw Screw Screw Screw Screw Screw Screw, cap Gear, pinion Breaker, 12 AMP Breaker, 150 AMP Spring, return Spring Screw, flat head Screw, flat head Seal, large felt Seal, small felt Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw Screw, socket flat head Screw, cap Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, cap Screw, cap Screw, cap Nut Nut Nut

BT Prime-Mover, Inc.

FIG.# Item# 1760-102 1760-102 0850-001 9370-000 1760-102 1760-102 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 2550-000 0340-001 5390-100 2550-000 2550-000 3300-000 9660-000 9660-100 0640-000 4111-000 0640-000 4111-000 4111-000 0640-000 0640-000 0300-000 4111-000 0640-000 0640-000 4111-000 3360-001 3360-001 3360-001 0640-000 5330-000 5510-000 0340-001 5460-001 9370-000 0300-000 2550-000 5910-000 5911-000 5160-000 0640-000 4111-000 0340-001 4180-000 4180-000 0341-000 5192-100 5192-200 5390-100 5430-000 9660-100 4110-000 5190-000 4110-000 4111-000 5160-000 9370-000 0300-000 0340-001 9510-000 9510-000 9510-000 4111-000 9660-000 5190-000

13 10 6 4 12 6 6 1 7 * * * 11 16 * 11 * 8 5 8 * 5 9 1 12 6 3 1 3 3 16 13 11 15 6 2 4 4 3 9 13 2 14 5 4 1 1 2 2 2 1 6 1 1 * * 4 3 4 2 2 11 17 3 7 4 5 4 11 15 4 * 5

February 28, 2002

TMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

301960-008 301960-008 301960-010 301961-010 301964-016 301964-032 301965-026 302016-000 302023-000 302057-000 302060-000 302069-000 302080-000 302092-000 302129-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-004 302258-006 302294-000 302363-000 302379-000 302398-000 302544-000 302545-000 302546-000 302550-000 302555-000 302556-000 302557-000 302558-000 302559-000 302559-001 302589-000 302596-000 302597-000 302626-000 302770-035 302792-000 302802-000 302803-000 302804-000 302806-000 302808-000 302810-000 302811-008 302831-000 302839-030 302862-000 302864-000 302872-002 302909-000 302916-000 302922-000 302922-001 302923-000 302928-000 302931-000 302935-000 302948-000 302961-000 302996-000 303009-025 303009-025 303032-000 303032-001 303037-000 303038-000 303047-000 303094-001 303574-000 303624-000 303898-000 303899-000 303939-000 304128-000

Nut Nut Nut Nut Pin, roll Pin, roll Pin, roll Switch, key Harness, head Isolator Plate, latch Bumper, door Clamp, cable Keys, set of two Switch, horn Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Lens, AMBER Kit, lead assembly Angle, platform Pad, knee Bar, brake link Anchor, spring Handle, park brake Bracket, hand brake Cover Pivot Link, pivot Bracket, brake cable Handle, brake Handle, brake Bracket, limit switch Cover, plate Pad, platform Brake assembly Screw, cap Washer, brass flat Spring Spring Joint, ball Pin, spring Cable, brake Pin, groove Screw, socket head Coupler Screw, flat head Grip, fixed Guard Knob assembly Cushion, backrest Bracket, hitch Wheel, Urethane Wheel, Rubber Door Guard, string Door Frame, TMX Switch, platform Cover Coupler assembly, automatic Screw, socket head Screw, socket head Frame, Left battery roller Frame, Right battery roller Tow eye assembly Pintle assembly Manual, TMX Service Lever Decal, SET PARKING BRAKE Tire, Crowned Urethane Washer Grip Pole, flashing light Screw, socket head

5390-100 9370-000 5180-000 4111-000 4111-000 0640-000 4111-000 5310-000 5390-000 0300-000 0340-001 0340-001 4111-000 5310-000 5160-000 5290-000 9660-000 9660-000 3530-001 3530-001 3530-001 3530-001 3530-001 9370-000 1760-102 0340-001 0340-001 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 3300-000 4110-000 4110-000 0300-000 0340-001 0340-001 3360-001 3550-000 0341-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4110-000 4111-000 4111-000 4111-000 4111-000 4111-000 0340-001 0340-001 3550-000 3550-000 0390-000 3550-000 0390-000 0300-000 5390-100 0340-001 9510-000 2550-000 3300-000 0390-000 0390-000 9510-000 9510-000 0850-001 9510-000 0850-001 3530-001 3550-000 4110-000 9370-000 4110-000

304164-000 304297-000 304297-001 304435-000 304762-000 304764-000 305273-000 305282-001 305493-000 305507-000 305880-001 305928-000 305955-000 305958-000 305974-009 305974-010 305974-011 305974-012 305975-006 305975-007 305976-003 305976-004 305982-000 306022-000 306023-001 306039-000 306051-001 306055-000 306056-000 306079-000 306103-000 306240-000 306415-000 306416-000 306641-000 306642-000 306643-000 306644-001 306645-000 306848-000 306852-000 307053-000 307055-000 307109-000 307289-000 307306-000 307344-000 307444-000 307537-000 307567-000 307602-000 307603-000 307644-000 307704-000 308518-000 308562-000 308571-000 309807-000 311334-000 311335-000 311336-000 311889-000 42143-01 42223-02 49283-00 49350-05 49506-03 49506-03 49607-00 49670-00 49771-01 49771-02 49771-09 49771-09 49771-09 49831-00 49854-01 49854-03 49854-04 49854-08

Lens, RED Contactor, 300 Amp line “E” Contactor, line “EE” Drum, brake Handle Standoff Plate, platform Battery discharge indicator, BDI Switch, disconnect Decal, NO STEP Motor assembly, drive Bushing, flanged Decal, WARNING Latch, bar Cable Cable Cable Cable Cable Cable Cable Cable Kit, “EE” cover band Shaft, pivot Cover, brake Spring Display, BDI/Hourmeter Harness, wire Stem, handle Base, stem handle Decal, TMX Door Kit, handset Cable, handset Endhead, drive Armature Kit, field coil Brush Endhead, commutator Bar, bus Guard, splash Block, driver Mount, heater Switch, toggle Kit, switch Bracket Harness, main truck Bushing Harness Strap, static Washer, Nylon shoulder Washer, Nylon Potentiometer bracket assembly Shim Kit, switch Manual, TMX Master Parts Box, “EE” Controller, 400 AMP system Plate Shoe Ring, retainer Latch Spacer Heater Alarm, travel Plug, resistor 1.5K Heater Heater Plug, diode Lubricant, lift truck Fitting, wire Fitting, 90° wire Fitting, wire Fitting, wire Tab, wire, male Thermostat Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing

February 28, 2002

Return

* 9 4 8 13 5 7 1 1 2 10 14 5 * 1 1 4 3 3 1 1 1 1 2 3 6 15 22 31 26 10 13 17 5 4 14 14 6 12 3 1 7 * 19 29 24 9 32 8 18 14 10 12 9 11 16 2 4 4 2 2 2 1 6 7 5 6 3 1 1 12 1 * 7 2 2 6 15 12 23

BT Prime-Mover, Inc.

FIG.# Item# 9370-000 5192-100 5192-200 3300-000 4110-000 0342-000 0340-001 5230-000 5310-000 0850-001 1760-102 4110-000 0850-001 4110-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 1760-102 4110-000 4110-000 4110-000 5230-000 5230-000 4110-000 4110-000 0850-001 0340-001 10010-000 10010-000 1760-102 1760-102 1760-102 1760-102 1760-102 5430-000 0342-000 9660-100 9660-100 5310-000 5510-000 9660-000 5390-100 0640-000 9660-100 5180-000 0341-000 0341-000 5330-000 4110-000 5510-000 0850-001 0341-000 5460-001 3360-001 3360-001 3360-001 0340-001 3550-000 9660-100 9370-000 5230-000 9660-000 9660-100 9370-000 10020-000 5390-100 9370-000 9370-000 9660-100 9660-000 9660-000 5190-000 5190-000 5190-000 5190-000

2 1 1 7 41 4 4 5 2 9 1 38 1 35 8 9 7 6 1 2 13 14 K 40 28 36 1 2 1 34 10 8 1 2 15 11 2 4 9 4 1 3 6 1 1 2 1 10 8 3 * * 1 43 1 * 2 1 3 7 5 9 1 7 13 4 6 1 * 5 * * * * 5 1 1 1 1 1

111

TMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

49910-03 49919-02 49926-08 50000-15 50000-15 50000-15 50001-07 50001-09 50001-09 50001-11 50002-05 50003-02 50004-03 52-00221-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-07907-00

Bearing Knob Pin, cotter Washer, flat Washer, flat Washer, flat Nut Lockwasher Lockwasher Lockwasher Screw, cap Screw, cap Screw, cap Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Paint, SAFETY ORANGE Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, BT RED Sleeve Cable

3550-000 9510-000 9510-000 9510-000 9510-000 9510-000 9660-000 0342-000 5430-000 5430-000 5430-000 5430-000 5180-000 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 5430-000 9370-000

112

Return

Part#

Description

FIG.# Item#

3 6 9 3 10 14 * 3 * * 12 11 1 7 7 7 7 7 7 7 7 10 10

BT Prime-Mover, Inc.

February 28, 2002

Return

Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

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