PDF DOWNLOAD BT PRIME MOVER WRX30 MASTER PARTS MANUALS

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WRX30 BT Prime-Mover

Master Parts Manuals 308539-000 1998_August 308539-000 1998_November 308539-000 1999_June 308539-000 1999_October 308539-000 2001_August 308539-000 2002_January

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

011102


Master Quality Parts Book WRX 30 Electric Straddle Reach Stacker Truck Effective Serial Number WRX3027324000 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308539-000

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Date: August 10, 1998


PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

WRX 30 2 6 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

1

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© BT Products

July 27, 1998


GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA NSS As Req'd K * ------------

Not Available Not Sold Separately Use as required Parts of a kit Not shown on drawing See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. RightSide B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

July 27, 1998

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

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Quality Parts

0841

6120 6160

5160

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.

0641

Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Battery Wt. Max. (Lbs.)

Truck Wt. Less Battery (Lbs.)

DC Voltage

Type

UL Class Battery Type

Cap. (Lbs.)

A

B

C

Battery Wt. Min. (Lbs.)

Max. Rear0 Tilt Max. Amp. Hours(@8Hr.)

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

1750

0820

6170

6100

BT Prime-Mover, Inc. Muscatine, IA 52761

5190

4111

6110

0640

0370

4110 3550 4180 0340

5181

3540 0300

3300 3360

1760

2550 3560 3530

3

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© BT Products

July 17, 1998


Quality Parts

9370

6124

5310

6610 6620

7110

5230 5290 0

1/2

1

1 8

7170 9390

5610

9500

5192

5460

7410 6128 7210 7420

0390 6125 9100

5390 5430

10010

10020 July 17, 1998

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© BT Products

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Quality Parts

6220

6129 6650

6127 6660

7240

5

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© BT Products

July 17, 1998


Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-000 Inspection covers 0340-100 Inspection covers (“EE” electrical box 0370-000 Counter balance weight 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) 0640-000 Drivers controls (Two spool valve handle) 0641-000 Drivers controls (Speed and direction) 0820-000 Finger / toe guards 0841-000 Driver protection (Reverser) 0850-000 Signs, warnings

1000 MOTOR 1750-000 Pump motor 1760-000 Drive motor Serial Number 25268000 - 27108000 1760-001 Drive motor Serial Number 27108001 - UP

2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3540-000 Support / swivel wheel 3550-000 Load wheels 3560-000 Caster assembly

4000 STEERING SYSTEM 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP 4111-000 Steering arm / wheel (Control head assembly) 4180-000 Steering / radial bearing

5000 ELECTRICAL SYSTEM 5161-000 Horn 5181-000 Static strap 5190-000 Battery connecto 5191-000 Battery pack connector

July 17, 1998

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© BT Products

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Quality Parts

5192-000 200 Amp system line contactor 5192-100 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5390-000 Control cables / harnesses 5430-000 Motor power cables 5460-000 Transistor panel 5510-000 Micro switches 5590-000 Control cables, harness (Two stage mast) 5590-100 Control cables, harness (Three stage mast) 5610-000 Pump contactor

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-000 Hoses, pipes, connections, mounting points (Two spool valve) 6124-000 Two stage mast lines 6124-001 Two stage mast lines 6124-100 Three stage mast lines 6125-100 Two stage mast reach supply lines 6125-200 Three stage mast reach supply lines 6126-000 Reach supply lines 6127-000 Reach, tilt cylinder hoses 6128-000 Reach, sideshifter cylinde hoses Serial Number 25268000 - 28077001 6128-001 Reach, sideshifter cylinde hoses Serial Number 28077002 - UP 6129-000 Reach, reach cylinders hoses 6160-100 Two spool control valve 6170-000 Pressure / flow control valve 6220-000 Control valve (Manifold assembly with No Sideshifter 6220-100 Control valve (Manifold assembly With Sideshifter 6610-100 Two stage mast lift cylinder 6610-200 Three stage mast staging cylinder 6620-200 Three stage mast freelift cylinder 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002 6650-001 Reach cylinder assembly Serial Number 28112003 - UP 6660-000 Tilt Cylinder assembly

7000 OPERATING FUNCTION - LIFTING DEVICE 7110-000 Two stage mast 7110-100 Three stage mast 7170-000 Two / Three stage mast lifting gea 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 7210-001 Sideshifter assembly Serial Number 28077002 - UP

7

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© BT Products

July 17, 1998


Quality Parts

7240-000 Reach unit 7410-000 Fork assembl

8000 PERIPHERAL / INSTALLATION EQUIPMENT

9000 OPTIONS / ATTACHMENTS 9370-000 Warning lights / alar 9390-000 Positioning equipment 9500-000 Extra mechanical equipment 9660-000 Electrical heater

10000 TOOLS 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications

July 17, 1998

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© BT Products

8


Quality Parts

© BT Products

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Quality Parts

0000 CHASSIS

© BT Products

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Quality Parts

0300-000 0300-000

4

3

6

1 2

13

5

11 12

10 9 8 7

© BT Products

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July 27, 1998


Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # NAME 1 2 3 4 5 6 7 8 9 10 11 12 13

July 27, 1998

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301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

# FOR ASSY. UNITS

Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, carrier (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp

© BT Products

2 1 1 2 1 8 2 2 1 1 1 1 1


Quality Parts

0340-000 0340-000

2 1

13

12 11 10 8 9 7 3

6

4

5

© BT Products

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October 1996


Quality Parts

0340-000

0340-000 Inspection covers ITEM # PART # NAME

# FOR ASSY.

301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020

1 2 1 2 1 2 1 1 1 2 2 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13

October 199

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Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw

© BT Products

UNITS


Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

7

© BT Products

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October 1996


Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 199

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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

© BT Products

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”


Quality Parts

0370-000 0370-000

1

2

3

© BT Products

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October 1996


Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART # 1 2 3

304647-000 50000-15 301957-035

October 199

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# FOR ASSY.

NAME Counterweight (90 lbs.) Washer, flat Screw, cap

© BT Products

1 2 2

UNITS 90 lbs.


Quality Parts

0390-200 0390-200

3 2

4

1

© BT Products

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October 1996


Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

October 199

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305042-000 25204-09 25189-02 304783-000 25203-09

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Products

1 4 8 2 4

UNITS


Quality Parts

0640-000 0640-000

5

4

2 3 8

18

1 19

9

2

20 21

6 11

12

14

17

4 13

15

7 10

16 1

11

© BT Products

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July 24, 1998


Quality Parts

0640-000

0640-000 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21

NAME

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305861-000 Switch As Req’d. 305859-000 Knob, auxiliary (Reach & Tilt) 1 305860-000 Knob, auxiliary (Reach & Tilt & Sideshifter &) 1 305860-001 Knob, auxiliary (Reach & Tilt & 1 Aux. Function) 1 304655-000 Handle 1 301652-030 Screw, cap 1 301652-025 Screw, cap 2 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw, cap (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-100) 1 20055 Screw, cap 1 14813-00 Link 2 304633-000 Bracket 2 301922-014 Screw, flat head 1 304654-000 Tube 3 1

July 24, 1998

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# FOR ASSY.

© BT Products

UNITS


Quality Parts

0641-000 0641-000

1 2

3

4 5 7 1

6

8

© BT Products

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August 11, 1997


Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

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# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Products

3 1 1 1 2 1 2 2

UNITS


Quality Parts

0820-000 0820-000 3

1 2

4 7

1

7 6

5

© BT Products

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November 19, 1997


Quality Parts

0820-000

0820-000 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 7

29544 306774-001 306877-001 306264-003 306264-004 306264-005 306067-002 306067-003 306067-003 306149-000 306150-000 306275-000 306275-000 306360-000 306360-000 301960-008 307334-000

November 19, 1997

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NAME

# FOR ASSY.

Screw Shield, upper Three Stage Mast Shield, top 71/100” Two Stage Mast Windshield, 71/100” Two Stage Mast Windshield, 83/124” Two Stage Mast Windshield, 95/150” Two Stage Mast Windshield, 71/150” Three Stage Mast Windshield, 83/180” Three Stage Mast Windshield, 87/189” Three Stage Mast Screen, 71/100” Two Stage Mast Screen, 83/124” Two Stage Mast Screen, 95/150” Two Stage Mast Screen, 71/150” Three Stage Mast Screen, 83/180” Three Stage Mast Screen, 87/189” Three Stage Mast Nut Washer

As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req’d. As Req’d.

© BT Products

UNITS


Quality Parts

0841-000 0841-000

1

2

© BT Products

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May 28, 1998


Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

May 28, 199

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305989-000 301825-010

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

© BT Products

1 2

UNITS


Quality Parts

0850-000 0850-000 2

3 KEE P H A N D S C L EA R

4 1

Br eaking thes e rule s m ay cause s erious or f at al injur y t o your self or ot hers Re a d a n d u nd e r s ta n d a l l w a rn in g s in t h e o p e r a t or ' s ma n u a l b e f o re O n ly a u t h o ri zed t h is m a c h in e Ke e p

a nd t r a in ed

f e e tc l e a r o fd r iv e w he el a nd

M ake a saf t y ch eck b e fo re o p e r a t e if in n e e d of r e p a i rs M a in t e n a nc e

is

T h is m a c h in e i s o p e r at i o n s

to

be

d e si g n ed

a n d o pe r ating instructions o p er a t i n g this tru c k

ope ra t or s

a r e to operate

l o w e r ing frame op e r a t i n g th e truc k a n d d o n o o r m a inte n a n c e

p e r for me d b y o f le ve l

a u t h o ri ze d person n e l o n l y

flo o rs an d

n or mal industrial

Ad di ti o na l o p e r at o r ' s m anu a l s c a n be o b t ained from your d ea l e r or BT Pr i m e - M o v e r , I n c . , M u s ca t i ne , I A 52761. 3 0 5955-000

5

12 Mo del

Tu r c kWt .

Se ia rNu l mb e r

L e ss Ba e t yr ( L bs.)

Ba te yr Wt.Ma x (L . b s).

A

Ca p(. L bs.)

B

C

Ba te yr Wt.Min (L . b s).

0

Ma x Re . aT r il DC V otl a g e

T y pe

UL Cla s s Ba te yr T y pe

Ma x Amp. . H o u sr @ ( 8 Hr.)

C Ma s Se t ia rNu l mb e

Atta c h me n t

L oa d Wh eeTlr ea dW idth, In

B A Tu r c k ar asted a fa t ct o r yc onforms 3 0 5956-000

t oe r qu ri e men sto Part f Iof AS M E B56.1-1993

BT Prime M - o v e ,In r c. Mu s c ati n e, IA 52761

11

6 10

9 7

13 8

© BT Products

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July 27, 1998


Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * * *

Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WRX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WRX-30 OPERATOR’S Manual, WRX-30 PARTS Manual, WRX-30 MASTER PARTS Manual, CSX/WSX/WRX SERVICE

1 1 2 1 1 1 1 Right 1 Left 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1

305955-000 306105-000 306106-000 306107-000 306419-000 306420-000 306420-001 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305023-000 NSS NSS 23296-00 304955-000 304956-000 308539-000 304959-000

July 27, 1998

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© BT Products

UNITS


Quality Parts

© BT Products

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Quality Parts

1000 MOTOR

© BT Products

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Quality Parts

1750-000 1750-000

8

2

1

4 3

9

7 6 5

11

10

13 14

12

© BT Products

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October 1996


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

NAME

*

306010-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 199

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# FOR ASSY.

© BT Products

UNITS

“EE”


Quality Parts

1760-000 1760-000

Effective Serial Number 25268000 - 27108000

1 4

12

5

2

3

11 10

7

6

9 4 13

8 18

14 15 16 17 19

20

© BT Products

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September 1995


Quality Parts

1760-000

1760-000 Drive motor Serial Number 25268000 - 27108000 ITEM # PART #

UNITS "E" "EE"

* *

301916-000 303570-000

Motor assembly, "E" drive 24 VOLT Motor assembly, "EE" drive 24 VOLT

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete "E" Stator complete "EE" Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end "E" Shield, end "EE" Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

September 1995

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NAME

# FOR ASSY.

© BT Products

"E" "EE"

"E" "EE"


Quality Parts

1760-001 1760-001

Effective Serial Number 27108001 - UP

2

1

4 5

6

11

10

3

7 9

12

8

© BT Products

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December 23, 1998


Quality Parts

1760-001

1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

*

305879-000

Drive motor assembly

1

1 2 3 4 5 6 7 8 9 10 11 12

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Retainer Armature Kit, field coil Spring, brush Brush box assembly Kit, lead assembly Bearing Washer, spring Endhead, commutator

1 1 1 1 1 1 4 1 1 1 1 1

*

305981-000

Kit, coverband

1

December 23, 1998

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# FOR ASSY.

© BT Products

UNITS

“EE”


Quality Parts

© BT Products

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Quality Parts

2000 TRANSMISSION / DRIVE GEAR

© BT Products

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Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

3

13

6 4

5 10

7

10

12

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

12

© BT Products

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16

9

6

August 28, 1998


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

*

301633-007

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 199

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# FOR ASSY.

© BT Products

UNITS


Quality Parts

© BT Products

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Quality Parts

3000 BRAKE / WHEEL SYSTEM

© BT Products

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Quality Parts

3300-000 3300-000

5 7

6

8

18

4

9

10

3

9

11

15 14 20

1

16 17 13 12

19 2

© BT Products

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July 17, 1998


Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

July 17, 1998

Return

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer

© BT Products

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

UNITS


Quality Parts

3360-000 3360-000

1

3 2 4

6

5

© BT Products

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December 1996


Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART #

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

3530-000 3530-000

2 1

3

© BT Products

Return

August 12, 1998


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly


Quality Parts

3540-000 3540-000

1

14 13

12

8

11 2 4

6

10 3

9

8

4 6 7 5

© BT Products

Return

July 24, 1998


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NAME

------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assembly (See Fig.# 6120-000) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 2 1 2 2 4 2 11 1 1 1 1 1 1

UNITS


Quality Parts

3550-000 3550-000

Inside of Truck

1 2 3

4 5 6

5 4

© BT Products

Return

July 17, 1998


Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6

July 17, 1998

Return

11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00

# FOR ASSY.

NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load

© BT Products

4 4 4 4 8 8 4

UNITS

Corrosion


Quality Parts

3560-000 3560-000

1

2

3 16

4 15

6 5 14 6 7

8 9

11 10 12 13 12 11

© BT Products

Return

July 17, 1998


Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

NAME

*

304583-000

Caster assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

© BT Products

Return


Quality Parts

4000 STEERING SYSTEM

© BT Products

Return


Quality Parts

4110-000 4110-000

Serial Number 25268000 - 27323100

1 2

3

4 20

21

22 14 13

5 6

23 19 7

15

8

12 18

17

16 26

25

24

© BT Products

Return

11

10

9

July 07, 1998


Quality Parts

4110-000 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Maked with “K”)

July 07, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

UNITS

Cold Storage

Cold Storage


Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

2

1

3

4 22

5 23

24 6

25

7 21

26 8

27 11

18

20 19

17 16

13 14

12

9

15

© BT Products

Return

10

July 17, 1998


Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)

July 17, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)


Quality Parts

4111-000 4111-000

1

17

18

19

2 3

16

6 5

15 11 13

4

14 12

2

10 9

7 8

© BT Products

Return

July 08, 1998


Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

July 08, 1998

Return

# FOR ASSY.

© BT Products

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb


Quality Parts

4180-000 4180-000

1

13 2

12

11

3

10

4 5 9 6 7

8

© BT Products

Return

July 17, 1998


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

Pivot, handle (See Fig.# 4110) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt

July 17, 1998

Return

# FOR ASSY. UNITS

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1


Quality Parts

© BT Products

Return


Quality Parts

5000 ELECTRICAL SYSTEM

© BT Products

Return


Quality Parts

5161-000 5161-000

1

2

4

5

3

© BT Products

Return

July 24, 1998


Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

July 24, 1998

Return

302129-000 301917-000 27205 23309-01 11020-46

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

1 2 1 1 1

UNITS


Quality Parts

5181-000 5181-000

2

4

2 1

3

© BT Products

Return

July 17, 1998


Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

1 2 1 1

© BT Products

UNITS


Quality Parts

5190-000 5190-000

2

3

1

4

5

© BT Products

Return

July 17, 1998


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

© BT Products

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE


Quality Parts

5191-000 5191-000

2

3

4

1

5

1

© BT Products

Return

July 17, 1998


Quality Parts

5191-000

5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive

© BT Products

1 1 1 1 4 4 1 1

UNITS GRAY YELLOW RED BLUE


Quality Parts

5192-000 5192-000

1

© BT Products

Return

July 17, 1998


Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

1 2

© BT Products

UNITS


Quality Parts

5192-100 5192-100

1

© BT Products

Return

July 17, 1998


Quality Parts

5192-100

5192-100 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Products

1 2

UNITS “EE”


Quality Parts

5230-000 5230-000

0

1/2

1

1

1 8

20

2

24

28

5

32

VOLTS

DATCON

3

4

© BT Products

Return

July 28, 1997


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

© BT Products

1 1 1 1 1

UNITS


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

© BT Products

Return

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS


Quality Parts

5310-000 5310-000

2

3

4

1

5

© BT Products

Return

July 28, 1997


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 28, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

© BT Products

1 1 2 1 1 2 1 1

UNITS

Sealed


Quality Parts

5330-000 5330-000

1 2

3

© BT Products

Return

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS


Quality Parts

5390-000 5390-000

8

9

1

8

12 7

3 11

4

10

2

5 6

© BT Products

Return

August 08, 1997


Quality Parts

5390-000

5390-000 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1999

Return

© BT Products

UNITS


Quality Parts

5430-000 5430-000

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

A1

12 13 16

A2

17

F2

15

© BT Products

Return

December 07, 1997


Quality Parts

5430-000

5430-000 Motor power cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 300 AMP 1 105 AMP 1 2 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 307601-001 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

December 07, 1997

Return

© BT Products

UNITS


Quality Parts

5460-000

A. SERIAL

MODEL

VOLTAGE

CURRENT

V.

5460-000

3

1

2

© BT Products

Return

October 1996


Quality Parts

5460-000

5460-000 Transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 199

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

© BT Products

1 2 1

UNITS 200 AMP


Quality Parts

5510-000 5510-000

1

2

3

8

4

11

10

7 6

5

9 12

13

17

18

14 15 16

© BT Products

Return

July 20, 1998


Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

© BT Products

UNITS


Quality Parts

5590-000 5590-000

2

3 1

To Truck

© BT Products

Return

July 27, 1998


Quality Parts

5590-000

5590-000 Control cables, harness (Two stage mast) ITEM # PART # 1 2 2 2 3

306191-008 307107-006 307107-007 307107-008 307111-000

July 27, 1998

Return

# FOR ASSY.

NAME Harness, truck to mast Harness, mast 71/100 Harness, mast 83/124 Harness, mast 95/150 Harness, carriage

© BT Products

1 1 1 1 1

UNITS 71/100 83/124 87/150


Quality Parts

5590-100 5590-100

4 1

3

2

To Truck

© BT Products

Return

July 27, 1998


Quality Parts

5590-100

5590-100 Control cables, harness (Three stage mast) ITEM # PART #

NAME

UNITS

1

306191-009

Harness, truck to mast

1

2 2 2

307107-003 307107-004 307107-005

Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189

1 1 1

71/150 83/180 87/189

3 3 3

307107-000 307107-001 307107-002

Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189

1 1 1

71/150 83/180 87/189

4

307111-000

Harness, carriage

1

July 27, 1998

Return

# FOR ASSY.

© BT Products


Quality Parts

5610-000 5610-000

A. SERIAL

MODEL

VOLTAGE

CURRENT

V.

2

1

© BT Products

Return

November 13, 1997


Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

1 2

© BT Products

UNITS


Quality Parts

© BT Products

Return


Quality Parts

6000 HYDRAULIC SYSTEM

© BT Products

Return


Quality Parts

6100-000 6100-000

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

© BT Products

Return

July 24, 1998


Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

*

305008-000

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6100-001 6100-001

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

© BT Products

Return

July 24, 1998


Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

*

305008-001

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6110-001 6110-001

1

8 2

9 3

6

7

4

5

© BT Products

Return

July 20, 1998


Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 20, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Fig.# 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

© BT Products

1 1 2 1 1 1 1 1 1

UNITS


Quality Parts

6120-000 6120-000

4 1

3 12

5

2

7 8

6 11

9

To Auxiliary Function

10

To Mast

14 From Mast to Compensator 13

© BT Products

Return

July 27, 1998


Quality Parts

6120-000

6120-000 Hoses, pipes, connections, mounting points (Two spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 K 14

Pump & Tank Assembly Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Fitting, adapter Compensator cylinder assembly Kit, compensator seal Elbow, 45°

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 305755-000 305755-010 49654-01

July 27, 1998

Return

# FOR ASSY.

© BT Products

1 2 1 1 1 1 1 1 1 1 1 2 1 1 1

UNITS


Quality Parts

6124-000 6124-000

1

2

3

4 5

8

6 To Compensator From Mast

5 7

To Control Valve

© BT Products

Return

July 28, 1997


Quality Parts

6124-000

6124-000 Two stage mast lines ITEM PART # # 1 2 3 4 5 6 7 8

NAME

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-09 Hose 49615-01 Fitting, Tee 49656-02 Fitting, adaptor 21037-05 Regulator, flow 49517-07 Hose 49517-15 Hose

July 28, 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 1 1 1

UNITS


Quality Parts

6124-001 6124-001

1

2

3

12

4

6 5

To Compensator From Mast

11

7 10 9

8

To Control Valve

© BT Products

Return

July 28, 1997


Quality Parts

6124-001

6124-001 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

NAME

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-35 Hose 49615-01 Fitting, Tee 49656-12 Fitting, adaptor 301960-008 Nut 15677-15 Clamp 49653-13 Elbow, 90° 49517-34 Hose 301652-016 Screw, cap 21037-05 Regulator, flow 49517-33 Hose

July 28, 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1

UNITS


Quality Parts

6124-100 6124-100

1 6

10

2

7

3 4

5

8

11

1 11 19 To Compensator From Mast 17

14

13

16 12

18 15

9

To Control Valve

© BT Products

Return

February 1997


Quality Parts

6124-100

6124-100 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Freelift cylinder assembly (Ses Fig.# 6620-200) ------------------- Staging cylinder assembly (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Staging cylinder assembly (See Fig.# 6610-200) 49517-29 Hose 15677-10 Clamp 301951-016 Screw, cap 49616-01 Tee 49652-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose 49517-33 Hose

February 1997

Return

NAME

© BT Products

# FOR ASSY.

UNITS

2 1 1 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1

10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM 2 Ports


Quality Parts

6125-100 6125-100

1

2 3 4

To Control Valve

© BT Products

Return

July 28, 1997


Quality Parts

6125-100

6125-100 Two stage mast reach supply lines ITEM # PART # 1 1 1 2 3 4

307107-006 307107-007 307107-008 49632-00 49624-00 49643-29

July 28, 1997

Return

# FOR ASSY.

NAME Hose assembly (Hose & Harness), 71/100 Hose assembly (Hose & Harness), 83/124 Hose assembly (Hose & Harness), 95/150 Fitting, bulkhead Nut Hose

© BT Products

1 1 1 2 2 2

UNITS 71/100 83/124 95/150


Quality Parts

6125-200 6125-200

7

5 4

2

3 1 6

To Control Valve

© BT Products

Return

August 08, 1997


Quality Parts

6125-200

6125-200 Three stage mast reach supply lines ITEM # PART # 1 2 3 4 5 6 6 6 7 7 7

49643-29 49624-00 301652-025 306898-000 49632-00 307107-003 307107-004 307107-005 307107-000 307107-001 307107-002

August 08, 199

Return

NAME Hose Nut Screw, cap Anchor Fitting, adapter Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189 Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189

© BT Products

# FOR ASSY.

UNITS

2 2 2 1 2 1 1 1 1 1 1

71/150 83/180 87/189 71/150 83/180 87/189


Quality Parts

6126-000 6126-000

3

3

2 2

1 1

© BT Products

Return

August 08, 1997


Quality Parts

6126-000

6126-000 Reach supply lines ITEM # PART # 1 2 2 3

49656-00 306183-000 306183-001 49656-08

August 08, 1997

Return

# FOR ASSY.

NAME Fitting, adaptor Hose, 2 Stage Hose, 3 Stage Fitting, adapter

4 2 2 2

© BT Products

UNITS 2 Stage 3 Stage


Quality Parts

6127-000 6127-000

1 Manifold Valve

1

Port # 3 Port # 5 2

3

4

4 HG E

4 C Manifold A

B F D

5

4

11

4 4

Tilt Cylinder

© BT Products

Return

February 10, 1998


Quality Parts

6127-000

6127-000 Reach, tilt cylinder hoses ITEM # PART # 1 2 3 4 5 6

49656-08 306182-000 306179-000 49656-00 49643-35 49643-36

February 10, 1998

Return

# FOR ASSY.

NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly

2 1 1 6 1 1

© BT Products

UNITS


Quality Parts

6128-000 6128-000

Serial Number 25268000 - 28077001

1

Manifold Valve

Port # 6

1 Port # 2 3

2

4

4 HG

4

E

B

C

4 A Manifold

F D 5

6

7

7

Sideshifter Cylinder

© BT Products

Return

July 28, 1998


Quality Parts

6128-000 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001 ITEM # PART # 1 * 2 3 4 * 5 6 7

49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-38 49643-37 49653-08

July 28, 1998

Return

# FOR ASSY.

NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90°

© BT Products

2 2 1 1 4 4 1 1 2

UNITS


Quality Parts

6128-001 6128-001

Serial Number 28077002 - UP

1

Manifold Valve

Port # 6

1 Port # 2 3

2

4

4 HG

4

E

B

C

4 A Manifold

F D 5

6

7

7

8

8 Sideshifter Cylinder

© BT Products

Return

July 28, 1998


Quality Parts

6128-001

6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP ITEM # PART # 1 * 2 3 4 * 5 6 7 8

49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-39 49643-39 49623-00 49656-08

July 28, 1998

Return

# FOR ASSY.

NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90° Adapter

© BT Products

2 2 1 1 4 4 1 1 2 2

UNITS


Quality Parts

6129-000 6129-000

1

2 6 5 4 3 7

3

1

4 6

2 6 5

7 6

© BT Products

Return

August 08, 1997


Quality Parts

6129-000

6129-000 Reach, reach cylinders hoses ITEM # PART # 1 * * 2 3 4 5 * * 6 7

49643-31 52-05103-00 25332-04 49653-08 306374-000 49656-08 49643-30 52-05103-00 25332-04 49656-00 305629-000

August 08, 1997

Return

NAME

# FOR ASSY.

Hose Hose, guard Tie, wire Elbow, 90° Orifice Fitting, adapter Hose Hose, guard Tie, wire Fitting, adaptor Tube

2 As Req’d. 4 2 2 2 2 As Req’d. 4 4 2

© BT Products

UNITS


Quality Parts

6160-100 6160-100 1 6

21

5

8

7

4

2

12 15 20

16 19

12 12

13

9

12

18 17

10

3 3

14

11

22

23

23

© BT Products

Return

July 20, 1998


Quality Parts

6160-100

6160-100 Two spool control valve ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw

305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000

July 20, 1998

Return

# FOR ASSY.

© BT Products

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

UNITS


Quality Parts

6170-000 6170-000

1

2

11 9

10

7 8 3 4 5

1 6

4

© BT Products

Return

July 20, 1998


Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

NAME

*

305021-000

Solenoid Control Valve Assembly

1

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6220-000 6220-000

1

1 2

2

3

2

1

© BT Products

Return

July 28, 1998


Quality Parts

6220-000

6220-000 Control valve (Manifold assembly with No Sideshifter) ITEM # PART #

NAME

*

306611-000

Manifold assembly (No Sideshifter)

1

1 2 3

304797-000 304795-000 NA

Coil Valve, BI-Directional Body

3 3 1

July 28, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6220-100 6220-100

1

1 2

2

5

4

3

2

1

© BT Products

Return

July 28, 1998


Quality Parts

6220-100

6220-100 Control valve (Manifold assembly With Sideshifter) ITEM # PART #

NAME

*

306611-001

Manifold assembly (With Sideshifter)

1

1 2 3 4 5

304797-000 304795-000 304794-000 304796-000 NA

Coil Valve, BI-Directional Coil Valve, N.C. Body

3 3 1 1 1

July 28, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6610-100 6610-100

1

2

K

10 3

16 9

15 14 13

7 8 6

12 5 11 4

© BT Products

Return

July 20, 1998


Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

# FOR ASSY.

© BT Products

71/100 83/124 95/150

71/100 83/124 95/150


Quality Parts

6610-200 6610-200

7

3 1

6

8

5

2 4

9 10 11 12 13 16

15

9

14

© BT Products

Return

January 15, 1998


Quality Parts

6610-200

6610-200 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

*

See Chart

Cylinder assembly, 1 port

1

1 port

**

See Chart

Cylinder assembly, 2 ports

1

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 29860-00

Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 11

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

January 15, 1998

Return

© BT Products


Quality Parts

6620-200 6620-200

K 2 1

9

3 15

8

14 13 7 12 6 11 5 10

4

© BT Products

Return

October 1996


Quality Parts

6620-200

6620-200 Three stage mast freelift cylinder ITEM # PART #

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

October 199

Return

NAME

# FOR ASSY.

© BT Products

71/150 83/180 87/189

71/150 83/180 87/189


Quality Parts

6650-000 6650-000

Serial Number 25268000 - 28112002 6

7

6

8 9

10 11 12 13

14

23

24

20

19 18

17

16 15

22

K

21

25 1

2

25 3

4 3 5

© BT Products

Return

July 28, 1998


Quality Parts

6650-000

6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002 ITEM # PART # 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18 19K 20 21K 22 23 24 25 K

300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 300656-000 302773-016 300938-000 NSS NSS NSS 300655-000 NSS 14908-08 NSS 300651-000 300651-001 49929-03 11160-11 300671-000

July 28, 1998

Return

# FOR ASSY.

NAME Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis O ring Ring, backup O ring Piston Ring, guide Nut, lock Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)

© BT Products

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

Right Left


Quality Parts

6650-001 6650-001

Serial Number 28112003 - UP

12 6

7 6

17 16

8 10

9

15

11

13 14

20 21 19 K

18

1

22 2

22 3 4 3 5

© BT Products

Return

October 05, 1998


Quality Parts

6650-001

6650-001 Reach cylinder assembly Serial Number 28112003 - UP ITEM # PART # 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18K 19 20 21 22 K

300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 308057-000 302773-016 300938-000 NSS NSS NSS NSS 300651-000 300651-001 49929-03 11160-11 308058-000

October 05, 1998

Return

# FOR ASSY.

NAME Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Ring, guide Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)

© BT Products

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

Right Left


Quality Parts

6660-000 6660-000

13 14 12 11

7 5

8

9

10

6

1 2 3 4

© BT Products

Return

May 05, 1998


Quality Parts

6660-000

6660-000 Tilt Cylinder assembly ITEM # PART # 1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K

300892-000 49929-11 300891-000 301951-016 NSS NSS 300898-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 300900-000

May 05, 1998

Return

# FOR ASSY.

NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)

© BT Products

1 2 2 4 1 1 1 1 1 1 1 1 1 1 1

UNITS


Quality Parts

© BT Products

Return


Quality Parts

7000 OPERATING FUNCTION LIFTING DEVICE

© BT Products

Return


Quality Parts

7110-000 7110-000

4 5

9

1 2 7 3

8 10 6

20 13

17

15

14 16

12

14 13

19

5 7 11

1 2

18

© BT Products

Return

December 01, 1997


Quality Parts

7110-000

7110-000 Two stage mast ITEM # PART #

NAME

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20

Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 71/100 Chain, lift 71/100 2 83/124 Chain, lift 83/124 2 95/150 Chain, lift 95/150 2 Pin, cotter 8 71/100 Column, Inner 71/100 1 83/124 Column, Inner 83/124 1 95/150 Column, Inner 95/150 1 Pin, chain 4 Reach unit (See Fig.# 7240-000) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 6 Cylinder lifting gear (See Fig.# 7170-000) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 71/100 Column, Outer 71/100 1 83/124 Column, Outer 83/124 1 95/150 Column, Outer 95/150 1

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305081-000 305081-001 305081-002 30554-00 ----------------305946-001 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305495-000 305495-001 305495-002

December 01, 1997

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

7110-100 7110-100 30

31 29 33

29

2

32

34 36 35 8

4 3

1

5

15

5

6 10

9

6

3

19 7

1

23

4 15

12

13 16 4

28

24

22 21

25

3

20

16 14

18

27

3 5

5 18

6 25 24 39 26

6 38

25 37

43

11

4

17

41

42 40

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 19

Item # 28

71/150

14835-08

303908-000

14835-83

303923-000

303974-000

83/180

14835-10

303908-001

14835-84

303923-001

303974-001

87/189

14835-70

303908-002

14835-85

303923-002

303974-002

© BT Products

Return

December 01, 1997


Quality Parts

7110-100

7110-100 Three stage mast ITEM # PART # 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

304359-000 See Chart 11157-0 30554-0 11857-0 11857-0 21089-0 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-0 304358-020 303716-020 305567-000 301652-016 See Chart 305522-000 50003-0 50001-1 305535-000 301958-060 50000-1 301960-020 ----------------See Chart 29609-0 29624-0 49994-0 49993-0 50001-1 50003-0 11160-1 29637-0 26617-0 301837-000 301957-060 304610-000 305148-000 14935-0 301652-016

December 01, 1997

Return

# FOR ASSY.

NAME

Anchor, chai 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 1 Cylinder lifting gear (See Fig.# 7170-000) 1 Staging cylinder assembly (See Fig.# 7240-000) 2 Pin, anchor 2 Pin, cotter 4 Nut 4 Nut, jam 1 Line, hydraulic 4 Screw, cap 1 Column, Intermediate 1 Bracket 2 Screw, cap 2 Lockwasher 1 Sheave 6 Screw, cap 8 Washer, flat 2 Nut 1 Frame, straddle (State Model & Serial Number 1 Column, outer 4 Washer, shim 2 Sheave, chain 2 Bearing, roller 2 Race, inne 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 1 Sheave, hos 1 Screw, cap 1 Shaft, sheav 1 Sheave, hydraulic, and electrical 1 Washer, flat 1 Screw, cap © BT Products

UNITS


Quality Parts

7170-000 7170-000

1 2 3 4 5 6 8

3 7

9 3

10

6 5 4 3 2 1

© BT Products

Return

May 05, 1998


Quality Parts

7170-000

7170-000 Two / Three stage mast lifting gear ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 10

Fitting, grease Ring, retainer Shim, 0.063 in. [1.58 mm] Race Bearing, roller Sheave, chain Head, sheave Sheave, hydraulic and electrical Shaft Shaft (Cold Storage) Screw, set

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 305148-000 304117-000 307612-000 301740-001

May 05, 1998

Return

# FOR ASSY.

© BT Products

2 2 4 2 2 2 1 1 1 1 2

UNITS

Cold Storage


Quality Parts

7210-000 7210-000

Serial Number 25268000 - 28077001

21 20

19 18

15 17

1

16

K

14

2 15

3 13

4

4 5

6

7

8

12 11 10

9

© BT Products

Return

July 24, 1998


Quality Parts

7210-000

7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * * *

41949-00 41949-01 41949-02

1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 15 301790-014 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Cylinder assembly, 8 in. [203.2 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

NAME

© BT Products

4 in. Stroke 6 in. Stroke 8 in. Stroke


Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP

1 2 25

24

21

23

22 20

19

18 17

16

26

15 14

5

4

29

3

9

7 28

10

8

6

27 13 12

11

© BT Products

Return

July 24, 1998


Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *

307969-000 307969-001 307969-002

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1

NAME

© BT Products

4 in. Stroke 6 in. Stroke 8 in. Stroke

4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke


Quality Parts

7240-000 7240-000

22

23

21 7 16

6

18 15 7 10 49 9

5 4

39

8

17

7 20 25

19

12 13 14

3

44 42

24

1

43

40

7 1

41

38 34

6

2

45

2 26

11

37

27

45

36

28 29

34 46 35 48

7

30

33 32 31

33

47 ITEM # PART #

NAME Reach Assembly (2 Stage) Reach Assembly (3 Stage)

# FOR ASSY.

UNITS

1 1

2 Stage 3 Stage

* *

304686-001 304686-000

1 2 2 3 3 4 5 6 7 8 8 9 9

302773-016 Nut, thin 4 307009-000 Washer, thick As Req’d. 307009-001 Washer, thin As Req’d. 306686-000 Frame, rear (2 Stage) 1 307295-000 1 Frame, rear (3 Stage) 24600 Screw, flat head 2 306678-000 Arm, Left 1 49929-13 Bushing 2 11160-11 Fitting, grease 8 306688-000 Arm, inner (2 Stage) 1 306682-000 Arm, inner (3 Stage) 1 ------------------- Control valve NO sideshifter (See Fig.# 6220-000) 1 ------------------- Control valve with sideshifter (See Fig.# 6220-100) 1 © BT Products

Return

2 Stage 3 Stage

2 Stage 3 Stage

June 16, 1998


Quality Parts

7240-000

7240-000 Reach unit ITEM # PART #

NAME

# FOR ASSY.

10 11 12 13 14 15 16 17 18 19 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 38 38 39 40 41 42 43 44 45 46 47 48 49

Screw, lock Bushing Plug, wear Bearing Washer Clamp, poly Cover Screw Cover, valve Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Fork bar Screw, cap Shaft, pivot Arm, Right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bumper Shim, 0.050 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap Manifold (3 Stage) Shim Shim Shaft Nut Clamp Screw Washer, flat Bracket Screw, socket head Pin, yoke (2 Stage) Pin, cotter (2 Stage) Anchor, chain (2 Stage) Bushing

2 2 2 2 2 2 4 2 1 1 1 1 2 2 2 2 1 2 2 1 2 2 2 2 2 6 3 As Req’d. As Req’d. 2 1 As Req’d. As Req’d. 2 2 2 2 2 1 12 2 2 1 2

21424 49929-05 307015-000 21089-01 300889-000 306050-000 306258-000 24488 306861-000 306961-000 306689-000 306683-000 11073-17 300923-001 300923-000 49929-09 300902-000 301652-016 306965-001 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49563-00 11857-10 11857-11 11854-03 306166-000 21837-00 21837-01 306965-000 302773-008 15677-02 301652-016 50000-13 306169-000 11047-18 11135-07 11133-05 306096-000 49929-04

June 16, 1998

Return

© BT Products

UNITS

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage

2 Stage 2 Stage 2 Stage


Quality Parts

7410-000 7410-000

1

2

5

3

4

© BT Products

Return

August 08, 1997


Quality Parts

7410-000

7410-000 Fork assembly ITEM # PART #

UNITS 30 in. long 36 in. long 42 in. long 48 in. long

* * * *

25008-01 25008-02 25008-03 25008-04

Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick)

2 2 2 2

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

1 1 1 1 1 1

August 08, 199

Return

NAME

# FOR ASSY.

© BT Products


Quality Parts

© BT Products

Return


Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

© BT Products

Return


Quality Parts

© BT Products

Return


Quality Parts

9000 OPTIONS / ATTACHMENTS

© BT Products

Return


Quality Parts

9370-000 9370-000

1 2

3

4

5

6

© BT Products

Return

October 1996


Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

October 199

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d. 2 3 1 1 2 1 2 1

© BT Products

UNITS


Quality Parts

9390-000 9390-000

1

2

© BT Products

Return

October 1996


Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 199

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

© BT Products

3 1

UNITS


Quality Parts

9500-000 9500-000

1

3 2

© BT Products

Return

July 25, 1997


Quality Parts

9500-000

9500-000 Extra mechanical equipment ITEM # PART #

UNITS

1 1 1

306294-000 306294-001 306294-002

Backrest, 44 in. (1118mm) load (No Sideshifter) Backrest, 36 in. (915mm) load (No Sideshifter) Backrest, 48 in. (1219mm) load (No Sideshifter)

1 1 1

44 inch 36 inch 48 inch

1 1 1

305138-000 305138-001 305138-002

Backrest, 44 in. (1118mm) load (With Sideshifter) Backrest, 36 in. (915mm) load (With Sideshifter) Backrest, 48 in. (1219mm) load (With Sideshifter)

1 1 1

44 inch 36 inch 48 inch

2 3

301957-030 50000-15

Screw, cap Washer, flat

4 4

July 25, 1997

Return

NAME

# FOR ASSY.

© BT Products


Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

3

Position heaters on inside of cover as shown.

5

3

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

© BT Products

Return

October 1996


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 199

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

© BT Products

1 1 4 2 2 2

UNITS


Quality Parts

© BT Products

Return


Quality Parts

10000 Tools

© BT Products

Return


Quality Parts

10010-00 10010-00

1 2

© BT Products

Return

January 21, 1998


Quality Parts

10010-00

10010-00 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS


Quality Parts

10020-00 10020-00

1

3

2

4

6

5

© BT Products

Return

January 21, 1998


Quality Parts

10020-00

10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

1 1 1 1 1 1 1 1 1

UNITS


BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return


Master Quality Parts Book WRX 30 Electric Straddle Reach Stacker Truck Effective Serial Number WRX3027324000 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308539-000

Return

Date: November 10, 1998


PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

WRX 30 2 6 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

2

Return

© BT Products

July 27, 1998


GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA NSS As Req'd K * ------------

Not Available Not Sold Separately Use as required Parts of a kit Not shown on drawing See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. RightSide B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

July 27, 1998

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

3


Quality Parts

0841

6120 6160

5160

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.

0641

Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Battery Wt. Max. (Lbs.)

Truck Wt. Less Battery (Lbs.)

DC Voltage

Type

UL Class Battery Type

Cap. (Lbs.)

A

B

C

Battery Wt. Min. (Lbs.)

Max. Rear0 Tilt Max. Amp. Hours(@8Hr.)

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

1750

0820

6170

6100

BT Prime-Mover, Inc. Muscatine, IA 52761

5190

4111

6110

0640

0370

4110 3550 4180 0340

5181

3540 0300

3300 3360

1760

2550 3560 3530

4

Return

© BT Products

July 17, 1998


Quality Parts

9370

6124

5310

6610 6620

7110

5230 5290 0

1/2

1

1 8

7170 9390

5610

9500

5192

5460

7410 6128 7210 7420

0390 6125 9100

5390 5430

10010

10020 July 17, 1998

Return

© BT Products

5


Quality Parts

6220

6129 6650

6127 6660

7240

6

Return

© BT Products

July 17, 1998


Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-000 Inspection covers 0340-100 Inspection covers (“EE” electrical box 0370-000 Counter balance weight 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) 0640-000 Drivers controls (Two spool valve handle) 0641-000 Drivers controls (Speed and direction) 0820-000 Finger / toe guards 0841-000 Driver protection (Reverser) 0850-000 Signs, warnings

1000 MOTOR 1750-000 Pump motor 1760-000 Drive motor Serial Number 25268000 - 27108000 1760-001 Drive motor Serial Number 27108001 - UP

2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3540-000 Support / swivel wheel 3550-000 Load wheels 3560-000 Caster assembly

4000 STEERING SYSTEM 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP 4111-000 Steering arm / wheel (Control head assembly) 4180-000 Steering / radial bearing

5000 ELECTRICAL SYSTEM 5161-000 Horn 5181-000 Static strap 5190-000 Battery connecto 5191-000 Battery pack connector

July 17, 1998

Return

© BT Products

7


Quality Parts

5192-000 200 Amp system line contactor 5192-100 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5390-000 Control cables / harnesses 5430-000 Motor power cables 5460-000 Transistor panel 5510-000 Micro switches 5590-000 Control cables, harness (Two stage mast) 5590-100 Control cables, harness (Three stage mast) 5610-000 Pump contactor

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-000 Hoses, pipes, connections, mounting points (Two spool valve) 6124-000 Two stage mast lines 6124-001 Two stage mast lines 6124-100 Three stage mast lines 6125-100 Two stage mast reach supply lines 6125-200 Three stage mast reach supply lines 6126-000 Reach supply lines 6127-000 Reach, tilt cylinder hoses 6128-000 Reach, sideshifter cylinde hoses Serial Number 25268000 - 28077001 6128-001 Reach, sideshifter cylinde hoses Serial Number 28077002 - UP 6129-000 Reach, reach cylinders hoses 6160-100 Two spool control valve 6170-000 Pressure / flow control valve 6220-000 Control valve (Manifold assembly with No Sideshifter 6220-100 Control valve (Manifold assembly With Sideshifter 6610-100 Two stage mast lift cylinder 6610-200 Three stage mast staging cylinder 6620-200 Three stage mast freelift cylinder 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002 6650-001 Reach cylinder assembly Serial Number 28112003 - UP 6660-000 Tilt Cylinder assembly

7000 OPERATING FUNCTION - LIFTING DEVICE 7110-000 Two stage mast 7110-100 Three stage mast 7170-000 Two / Three stage mast lifting gea 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 7210-001 Sideshifter assembly Serial Number 28077002 - UP

8

Return

© BT Products

July 17, 1998


Quality Parts

7240-000 Reach unit 7410-000 Fork assembl

8000 PERIPHERAL / INSTALLATION EQUIPMENT

9000 OPTIONS / ATTACHMENTS 9370-000 Warning lights / alar 9390-000 Positioning equipment 9500-000 Extra mechanical equipment 9660-000 Electrical heater

10000 TOOLS 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications

11000 Index Numerical Index

July 17, 1998

Return

© BT Products

9


Quality Parts

© BT Products

Return


Quality Parts

0000 CHASSIS

© BT Products

Return


Quality Parts

0300-000 0300-000

4

3

6

1 2

13

5

11 12

10 9 8 7

© BT Products

Return

July 27, 1998


Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # NAME 1 2 3 4 5 6 7 8 9 10 11 12 13

July 27, 1998

Return

301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

# FOR ASSY. UNITS

Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, carrier (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp

© BT Products

2 1 1 2 1 8 2 2 1 1 1 1 1


Quality Parts

0340-000 0340-000

2 1

13

12 11 10 8 9 7 3

6

4

5

© BT Products

Return

October 1996


Quality Parts

0340-000

0340-000 Inspection covers ITEM # PART # NAME

# FOR ASSY.

301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020

1 2 1 2 1 2 1 1 1 2 2 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13

October 199

Return

Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw

© BT Products

UNITS


Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

7

© BT Products

Return

October 1996


Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 199

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

© BT Products

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”


Quality Parts

0370-000 0370-000

1

2

3

© BT Products

Return

October 1996


Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART # 1 2 3

304647-000 50000-15 301957-035

October 199

Return

# FOR ASSY.

NAME Counterweight (90 lbs.) Washer, flat Screw, cap

© BT Products

1 2 2

UNITS 90 lbs.


Quality Parts

0390-200 0390-200

3 2

4

1

© BT Products

Return

October 1996


Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

October 199

Return

305042-000 25204-09 25189-02 304783-000 25203-09

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Products

1 4 8 2 4

UNITS


Quality Parts

0640-000 0640-000

5

4

2 3 8

18

1 19

9

2

20 21

6 11

12

14

17

4 13

15

7 10

16 1

11

© BT Products

Return

July 24, 1998


Quality Parts

0640-000

0640-000 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21

NAME

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305861-000 Switch As Req’d. 305859-000 Knob, auxiliary (Reach & Tilt) 1 305860-000 Knob, auxiliary (Reach & Tilt & Sideshifter &) 1 305860-001 Knob, auxiliary (Reach & Tilt & 1 Aux. Function) 1 304655-000 Handle 1 301652-030 Screw, cap 1 301652-025 Screw, cap 2 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw, cap (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-100) 1 20055 Screw, cap 1 14813-00 Link 2 304633-000 Bracket 2 301922-014 Screw, flat head 1 304654-000 Tube 3 1

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

0641-000 0641-000

1 2

3

4 5 7 1

6

8

© BT Products

Return

August 11, 1997


Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Products

3 1 1 1 2 1 2 2

UNITS


Quality Parts

0820-000 0820-000 3

1 2

4 7

1

7 6

5

© BT Products

Return

November 19, 1997


Quality Parts

0820-000

0820-000 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 7

29544 306774-001 306877-001 306264-003 306264-004 306264-005 306067-002 306067-003 306067-003 306149-000 306150-000 306275-000 306275-000 306360-000 306360-000 301960-008 307334-000

November 19, 1997

Return

NAME

# FOR ASSY.

Screw Shield, upper Three Stage Mast Shield, top 71/100” Two Stage Mast Windshield, 71/100” Two Stage Mast Windshield, 83/124” Two Stage Mast Windshield, 95/150” Two Stage Mast Windshield, 71/150” Three Stage Mast Windshield, 83/180” Three Stage Mast Windshield, 87/189” Three Stage Mast Screen, 71/100” Two Stage Mast Screen, 83/124” Two Stage Mast Screen, 95/150” Two Stage Mast Screen, 71/150” Three Stage Mast Screen, 83/180” Three Stage Mast Screen, 87/189” Three Stage Mast Nut Washer

As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req’d. As Req’d.

© BT Products

UNITS


Quality Parts

0841-000 0841-000

1

2

© BT Products

Return

May 28, 1998


Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

May 28, 199

Return

305989-000 301825-010

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

© BT Products

1 2

UNITS


Quality Parts

0850-000 0850-000 2

3 KEE P H A N D S C L EA R

4 1

Br eaking thes e rule s m ay cause s erious or f at al injur y t o your self or ot hers Re a d a n d u nd e r s ta n d a l l w a rn in g s in t h e o p e r a t or ' s ma n u a l b e f o re O n ly a u t h o ri zed t h is m a c h in e Ke e p

a nd t r a in ed

f e e tc l e a r o fd r iv e w he el a nd

M ake a saf t y ch eck b e fo re o p e r a t e if in n e e d of r e p a i rs M a in t e n a nc e

is

T h is m a c h in e i s o p e r at i o n s

to

be

d e si g n ed

a n d o pe r ating instructions o p er a t i n g this tru c k

ope ra t or s

a r e to operate

l o w e r ing frame op e r a t i n g th e truc k a n d d o n o o r m a inte n a n c e

p e r for me d b y o f le ve l

a u t h o ri ze d person n e l o n l y

flo o rs an d

n or mal industrial

Ad di ti o na l o p e r at o r ' s m anu a l s c a n be o b t ained from your d ea l e r or BT Pr i m e - M o v e r , I n c . , M u s ca t i ne , I A 52761. 3 0 5955-000

5

12 Mo del

Tu r c kWt .

Se ia rNu l mb e r

L e ss Ba e t yr ( L bs.)

Ba te yr Wt.Ma x (L . b s).

A

Ca p(. L bs.)

B

C

Ba te yr Wt.Min (L . b s).

0

Ma x Re . aT r il DC V otl a g e

T y pe

UL Cla s s Ba te yr T y pe

Ma x Amp. . H o u sr @ ( 8 Hr.)

C Ma s Se t ia rNu l mb e

Atta c h me n t

L oa d Wh eeTlr ea dW idth, In

B A Tu r c k ar asted a fa t ct o r yc onforms 3 0 5956-000

t oe r qu ri e men sto Part f Iof AS M E B56.1-1993

BT Prime M - o v e ,In r c. Mu s c ati n e, IA 52761

11

6 10

9 7

13 8

© BT Products

Return

July 27, 1998


Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * * *

Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WRX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WRX-30 OPERATOR’S Manual, WRX-30 PARTS Manual, WRX-30 MASTER PARTS Manual, CSX/WSX/WRX SERVICE

1 1 2 1 1 1 1 Right 1 Left 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1

305955-000 306105-000 306106-000 306107-000 306419-000 306420-000 306420-001 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305023-000 NSS NSS 23296-00 304955-000 304956-000 308539-000 304959-000

July 27, 1998

Return

© BT Products

UNITS


Quality Parts

© BT Products

Return


Quality Parts

1000 MOTOR

© BT Products

Return


Quality Parts

1750-000 1750-000

8

2

1

4 3

9

7 6 5

11

10

13 14

12

© BT Products

Return

October 1996


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

NAME

*

306010-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 199

Return

# FOR ASSY.

© BT Products

UNITS

“EE”


Quality Parts

1760-000 1760-000

Effective Serial Number 25268000 - 27108000

1 4

12

5

2

3

11 10

7

6

9 4 13

8 18

14 15 16 17 19

20

© BT Products

Return

September 1995


Quality Parts

1760-000

1760-000 Drive motor Serial Number 25268000 - 27108000 ITEM # PART #

UNITS "E" "EE"

* *

301916-000 303570-000

Motor assembly, "E" drive 24 VOLT Motor assembly, "EE" drive 24 VOLT

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete "E" Stator complete "EE" Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end "E" Shield, end "EE" Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

September 1995

Return

NAME

# FOR ASSY.

© BT Products

"E" "EE"

"E" "EE"


Quality Parts

1760-001 1760-001

Effective Serial Number 27108001 - UP

2

1

4 5

6

11

10

3

7 9

12

8

© BT Products

Return

December 23, 1998


Quality Parts

1760-001

1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

*

305879-000

Drive motor assembly

1

1 2 3 4 5 6 7 8 9 10 11 12

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Retainer Armature Kit, field coil Spring, brush Brush box assembly Kit, lead assembly Bearing Washer, spring Endhead, commutator

1 1 1 1 1 1 4 1 1 1 1 1

*

305981-000

Kit, coverband

1

December 23, 1998

Return

# FOR ASSY.

© BT Products

UNITS

“EE”


Quality Parts

© BT Products

Return


Quality Parts

2000 TRANSMISSION / DRIVE GEAR

© BT Products

Return


Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

3

13

6 4

5 10

7

10

12

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

12

© BT Products

Return

16

9

6

August 28, 1998


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

*

301633-007

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 199

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

© BT Products

Return


Quality Parts

3000 BRAKE / WHEEL SYSTEM

© BT Products

Return


Quality Parts

3300-000 3300-000

5 7

6

8

18

4

9

10

3

9

11

15 14 20

1

16 17 13 12

19 2

© BT Products

Return

July 17, 1998


Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

July 17, 1998

Return

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer

© BT Products

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

UNITS


Quality Parts

3360-000 3360-000

1

3 2 4

6

5

© BT Products

Return

December 1996


Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART #

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

3530-000 3530-000

2 1

3

© BT Products

Return

August 12, 1998


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly


Quality Parts

3540-000 3540-000

1

14 13

12

8

11 2 4

6

10 3

9

8

4 6 7 5

© BT Products

Return

July 24, 1998


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NAME

------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assembly (See Fig.# 6120-000) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 2 1 2 2 4 2 11 1 1 1 1 1 1

UNITS


Quality Parts

3550-000 3550-000

Inside of Truck

1 2 3

4 5 6

5 4

© BT Products

Return

July 17, 1998


Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6

July 17, 1998

Return

11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00

# FOR ASSY.

NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load

© BT Products

4 4 4 4 8 8 4

UNITS

Corrosion


Quality Parts

3560-000 3560-000

1

2

3 16

4 15

6 5 14 6 7

8 9

11 10 12 13 12 11

© BT Products

Return

July 17, 1998


Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

NAME

*

304583-000

Caster assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

© BT Products

Return


Quality Parts

4000 STEERING SYSTEM

© BT Products

Return


Quality Parts

4110-000 4110-000

Serial Number 25268000 - 27323100

1 2

3

4 20

21

22 14 13

5 6

23 19 7

15

8

12 18

17

16 26

25

24

© BT Products

Return

11

10

9

July 07, 1998


Quality Parts

4110-000 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Maked with “K”)

July 07, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

UNITS

Cold Storage

Cold Storage


Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

2

1

3

4 22

5 23

24 6

25

7 21

26 8

27 11

18

20 19

17 16

13 14

12

9

15

© BT Products

Return

10

July 17, 1998


Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)

July 17, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)


Quality Parts

4111-000 4111-000

1

17

18

19

2 3

16

6 5

15 11 13

4

14 12

2

10 9

7 8

© BT Products

Return

July 08, 1998


Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

July 08, 1998

Return

# FOR ASSY.

© BT Products

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb


Quality Parts

4180-000 4180-000

1

13 2

12

11

3

10

4 5 9 6 7

8

© BT Products

Return

July 17, 1998


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

Pivot, handle (See Fig.# 4110) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt

July 17, 1998

Return

# FOR ASSY. UNITS

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1


Quality Parts

© BT Products

Return


Quality Parts

5000 ELECTRICAL SYSTEM

© BT Products

Return


Quality Parts

5161-000 5161-000

1

2

4

5

3

© BT Products

Return

July 24, 1998


Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

July 24, 1998

Return

302129-000 301917-000 27205 23309-01 11020-46

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

1 2 1 1 1

UNITS


Quality Parts

5181-000 5181-000

2

4

2 1

3

© BT Products

Return

July 17, 1998


Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

1 2 1 1

© BT Products

UNITS


Quality Parts

5190-000 5190-000

2

3

1

4

5

© BT Products

Return

July 17, 1998


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

© BT Products

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE


Quality Parts

5191-000 5191-000

2

3

4

1

5

1

© BT Products

Return

July 17, 1998


Quality Parts

5191-000

5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive

© BT Products

1 1 1 1 4 4 1 1

UNITS GRAY YELLOW RED BLUE


Quality Parts

5192-000 5192-000

1

© BT Products

Return

July 17, 1998


Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

1 2

© BT Products

UNITS


Quality Parts

5192-100 5192-100

1

© BT Products

Return

July 17, 1998


Quality Parts

5192-100

5192-100 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Products

1 2

UNITS “EE”


Quality Parts

5230-000 5230-000

0

1/2

1

1

1 8

20

2

24

28

5

32

VOLTS

DATCON

3

4

© BT Products

Return

July 28, 1997


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

© BT Products

1 1 1 1 1

UNITS


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

© BT Products

Return

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS


Quality Parts

5310-000 5310-000

2

3

4

1

5

© BT Products

Return

July 28, 1997


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 28, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

© BT Products

1 1 2 1 1 2 1 1

UNITS

Sealed


Quality Parts

5330-000 5330-000

1 2

3

© BT Products

Return

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS


Quality Parts

5390-000 5390-000

8

9

1

8

12 7

3 11

4

10

2

5 6

© BT Products

Return

August 08, 1997


Quality Parts

5390-000

5390-000 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

© BT Products

UNITS


Quality Parts

5430-000 5430-000

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

A1

12 13 16

A2

17

F2

15

© BT Products

Return

December 07, 1997


Quality Parts

5430-000

5430-000 Motor power cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 300 AMP 1 105 AMP 1 2 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 307601-001 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

December 07, 1997

Return

© BT Products

UNITS


Quality Parts

5460-000

A. SERIAL

MODEL

VOLTAGE

CURRENT

V.

5460-000

3

1

2

© BT Products

Return

October 1996


Quality Parts

5460-000

5460-000 Transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 199

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

© BT Products

1 2 1

UNITS 200 AMP


Quality Parts

5510-000 5510-000

1

2

3

8

4

11

10

7 6

5

9 12

13

17

18

14 15 16

© BT Products

Return

July 20, 1998


Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

© BT Products

UNITS


Quality Parts

5590-000 5590-000

2

3 1

To Truck

© BT Products

Return

July 27, 1998


Quality Parts

5590-000

5590-000 Control cables, harness (Two stage mast) ITEM # PART # 1 2 2 2 3

306191-008 307107-006 307107-007 307107-008 307111-000

July 27, 1998

Return

# FOR ASSY.

NAME Harness, truck to mast Harness, mast 71/100 Harness, mast 83/124 Harness, mast 95/150 Harness, carriage

© BT Products

1 1 1 1 1

UNITS 71/100 83/124 87/150


Quality Parts

5590-100 5590-100

4 1

3

2

To Truck

© BT Products

Return

July 27, 1998


Quality Parts

5590-100

5590-100 Control cables, harness (Three stage mast) ITEM # PART #

NAME

UNITS

1

306191-009

Harness, truck to mast

1

2 2 2

307107-003 307107-004 307107-005

Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189

1 1 1

71/150 83/180 87/189

3 3 3

307107-000 307107-001 307107-002

Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189

1 1 1

71/150 83/180 87/189

4

307111-000

Harness, carriage

1

July 27, 1998

Return

# FOR ASSY.

© BT Products


Quality Parts

5610-000 5610-000

A. SERIAL

MODEL

VOLTAGE

CURRENT

V.

2

1

© BT Products

Return

November 13, 1997


Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

1 2

© BT Products

UNITS


Quality Parts

© BT Products

Return


Quality Parts

6000 HYDRAULIC SYSTEM

© BT Products

Return


Quality Parts

6100-000 6100-000

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

© BT Products

Return

July 24, 1998


Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

*

305008-000

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6100-001 6100-001

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

© BT Products

Return

July 24, 1998


Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

*

305008-001

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6110-001 6110-001

1

8 2

9 3

6

7

4

5

© BT Products

Return

July 20, 1998


Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 20, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Fig.# 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

© BT Products

1 1 2 1 1 1 1 1 1

UNITS


Quality Parts

6120-000 6120-000

4 1

3 12

5

2

7 8

6 11

9

To Auxiliary Function

10

To Mast

14 From Mast to Compensator 13

© BT Products

Return

July 27, 1998


Quality Parts

6120-000

6120-000 Hoses, pipes, connections, mounting points (Two spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 K 14

Pump & Tank Assembly Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Fitting, adapter Compensator cylinder assembly Kit, compensator seal Elbow, 45°

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 305755-000 305755-010 49654-01

July 27, 1998

Return

# FOR ASSY.

© BT Products

1 2 1 1 1 1 1 1 1 1 1 2 1 1 1

UNITS


Quality Parts

6124-000 6124-000

1

2

3

4 5

8

6 To Compensator From Mast

5 7

To Control Valve

© BT Products

Return

July 28, 1997


Quality Parts

6124-000

6124-000 Two stage mast lines ITEM PART # # 1 2 3 4 5 6 7 8

NAME

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-09 Hose 49615-01 Fitting, Tee 49656-02 Fitting, adaptor 21037-05 Regulator, flow 49517-07 Hose 49517-15 Hose

July 28, 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 1 1 1

UNITS


Quality Parts

6124-001 6124-001

1

2

3

12

4

6 5

To Compensator From Mast

11

7 10 9

8

To Control Valve

© BT Products

Return

July 28, 1997


Quality Parts

6124-001

6124-001 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

NAME

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-35 Hose 49615-01 Fitting, Tee 49656-12 Fitting, adaptor 301960-008 Nut 15677-15 Clamp 49653-13 Elbow, 90° 49517-34 Hose 301652-016 Screw, cap 21037-05 Regulator, flow 49517-33 Hose

July 28, 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1

UNITS


Quality Parts

6124-100 6124-100

1 6

10

2

7

3 4

5

8

11

1 11 19 To Compensator From Mast 17

14

13

16 12

18 15

9

To Control Valve

© BT Products

Return

February 1997


Quality Parts

6124-100

6124-100 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Freelift cylinder assembly (Ses Fig.# 6620-200) ------------------- Staging cylinder assembly (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Staging cylinder assembly (See Fig.# 6610-200) 49517-29 Hose 15677-10 Clamp 301951-016 Screw, cap 49616-01 Tee 49652-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose 49517-33 Hose

February 1997

Return

NAME

© BT Products

# FOR ASSY.

UNITS

2 1 1 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1

10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM 2 Ports


Quality Parts

6125-100 6125-100

1

2 3 4

To Control Valve

© BT Products

Return

July 28, 1997


Quality Parts

6125-100

6125-100 Two stage mast reach supply lines ITEM # PART # 1 1 1 2 3 4

307107-006 307107-007 307107-008 49632-00 49624-00 49643-29

July 28, 1997

Return

# FOR ASSY.

NAME Hose assembly (Hose & Harness), 71/100 Hose assembly (Hose & Harness), 83/124 Hose assembly (Hose & Harness), 95/150 Fitting, bulkhead Nut Hose

© BT Products

1 1 1 2 2 2

UNITS 71/100 83/124 95/150


Quality Parts

6125-200 6125-200

7

5 4

2

3 1 6

To Control Valve

© BT Products

Return

August 08, 1997


Quality Parts

6125-200

6125-200 Three stage mast reach supply lines ITEM # PART # 1 2 3 4 5 6 6 6 7 7 7

49643-29 49624-00 301652-025 306898-000 49632-00 307107-003 307107-004 307107-005 307107-000 307107-001 307107-002

August 08, 199

Return

NAME Hose Nut Screw, cap Anchor Fitting, adapter Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189 Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189

© BT Products

# FOR ASSY.

UNITS

2 2 2 1 2 1 1 1 1 1 1

71/150 83/180 87/189 71/150 83/180 87/189


Quality Parts

6126-000 6126-000

3

3

2 2

1 1

© BT Products

Return

August 08, 1997


Quality Parts

6126-000

6126-000 Reach supply lines ITEM # PART # 1 2 2 3

49656-00 306183-000 306183-001 49656-08

August 08, 1997

Return

# FOR ASSY.

NAME Fitting, adaptor Hose, 2 Stage Hose, 3 Stage Fitting, adapter

4 2 2 2

© BT Products

UNITS 2 Stage 3 Stage


Quality Parts

6127-000 6127-000

1 Manifold Valve

1

Port # 3 Port # 5 2

3

4

4 HG E

4 C Manifold A

B F D

5

4

11

4 4

Tilt Cylinder

© BT Products

Return

February 10, 1998


Quality Parts

6127-000

6127-000 Reach, tilt cylinder hoses ITEM # PART # 1 2 3 4 5 6

49656-08 306182-000 306179-000 49656-00 49643-35 49643-36

February 10, 1998

Return

# FOR ASSY.

NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly

2 1 1 6 1 1

© BT Products

UNITS


Quality Parts

6128-000 6128-000

Serial Number 25268000 - 28077001

1

Manifold Valve

Port # 6

1 Port # 2 3

2

4

4 HG

4

E

B

C

4 A Manifold

F D 5

6

7

7

Sideshifter Cylinder

© BT Products

Return

July 28, 1998


Quality Parts

6128-000 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001 ITEM # PART # 1 * 2 3 4 * 5 6 7

49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-38 49643-37 49653-08

July 28, 1998

Return

# FOR ASSY.

NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90°

© BT Products

2 2 1 1 4 4 1 1 2

UNITS


Quality Parts

6128-001 6128-001

Serial Number 28077002 - UP

1

Manifold Valve

Port # 6

1 Port # 2 3

2

4

4 HG

4

E

B

C

4 A Manifold

F D 5

6

7

7

8

8 Sideshifter Cylinder

© BT Products

Return

July 28, 1998


Quality Parts

6128-001

6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP ITEM # PART # 1 * 2 3 4 * 5 6 7 8

49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-39 49643-39 49623-00 49656-08

July 28, 1998

Return

# FOR ASSY.

NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90° Adapter

© BT Products

2 2 1 1 4 4 1 1 2 2

UNITS


Quality Parts

6129-000 6129-000

1

2 6 5 4 3 7

3

1

4 6

2 6 5

7 6

© BT Products

Return

August 08, 1997


Quality Parts

6129-000

6129-000 Reach, reach cylinders hoses ITEM # PART # 1 * * 2 3 4 5 * * 6 7

49643-31 52-05103-00 25332-04 49653-08 306374-000 49656-08 49643-30 52-05103-00 25332-04 49656-00 305629-000

August 08, 1997

Return

NAME

# FOR ASSY.

Hose Hose, guard Tie, wire Elbow, 90° Orifice Fitting, adapter Hose Hose, guard Tie, wire Fitting, adaptor Tube

2 As Req’d. 4 2 2 2 2 As Req’d. 4 4 2

© BT Products

UNITS


Quality Parts

6160-100 6160-100 1 6

21

5

8

7

4

2

12 15 20

16 19

12 12

13

9

12

18 17

10

3 3

14

11

22

23

23

© BT Products

Return

July 20, 1998


Quality Parts

6160-100

6160-100 Two spool control valve ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw

305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000

July 20, 1998

Return

# FOR ASSY.

© BT Products

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

UNITS


Quality Parts

6170-000 6170-000

1

2

11 9

10

7 8 3 4 5

1 6

4

© BT Products

Return

July 20, 1998


Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

NAME

*

305021-000

Solenoid Control Valve Assembly

1

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6220-000 6220-000

1

1 2

2

3

2

1

© BT Products

Return

July 28, 1998


Quality Parts

6220-000

6220-000 Control valve (Manifold assembly with No Sideshifter) ITEM # PART #

NAME

*

306611-000

Manifold assembly (No Sideshifter)

1

1 2 3

304797-000 304795-000 NA

Coil Valve, BI-Directional Body

3 3 1

July 28, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6220-100 6220-100

1

1 2

2

5

4

3

2

1

© BT Products

Return

July 28, 1998


Quality Parts

6220-100

6220-100 Control valve (Manifold assembly With Sideshifter) ITEM # PART #

NAME

*

306611-001

Manifold assembly (With Sideshifter)

1

1 2 3 4 5

304797-000 304795-000 304794-000 304796-000 NA

Coil Valve, BI-Directional Coil Valve, N.C. Body

3 3 1 1 1

July 28, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6610-100 6610-100

1

2

K

10 3

16 9

15 14 13

7 8 6

12 5 11 4

© BT Products

Return

July 20, 1998


Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

# FOR ASSY.

© BT Products

71/100 83/124 95/150

71/100 83/124 95/150


Quality Parts

6610-200 6610-200

7

3 1

6

8

5

2 4

9 10 11 12 13 16

15

9

14

© BT Products

Return

January 15, 1998


Quality Parts

6610-200

6610-200 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

*

See Chart

Cylinder assembly, 1 port

1

1 port

**

See Chart

Cylinder assembly, 2 ports

1

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 29860-00

Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 11

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

January 15, 1998

Return

© BT Products


Quality Parts

6620-200 6620-200

K 2 1

9

3 15

8

14 13 7 12 6 11 5 10

4

© BT Products

Return

October 1996


Quality Parts

6620-200

6620-200 Three stage mast freelift cylinder ITEM # PART #

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

October 199

Return

NAME

# FOR ASSY.

© BT Products

71/150 83/180 87/189

71/150 83/180 87/189


Quality Parts

6650-000 6650-000

Serial Number 25268000 - 28112002 6

7

6

8 9

10 11 12 13

14

23

24

20

19 18

17

16 15

22

K

21

25 1

2

25 3

4 3 5

© BT Products

Return

July 28, 1998


Quality Parts

6650-000

6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002 ITEM # PART # 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18 19K 20 21K 22 23 24 25 K

300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 300656-000 302773-016 300938-000 NSS NSS NSS 300655-000 NSS 14908-08 NSS 300651-000 300651-001 49929-03 11160-11 300671-000

July 28, 1998

Return

# FOR ASSY.

NAME Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis O ring Ring, backup O ring Piston Ring, guide Nut, lock Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)

© BT Products

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

Right Left


Quality Parts

6650-001 6650-001

Serial Number 28112003 - UP

12 6

7 6

17 16

8 10

9

15

11

13 14

20 21 19 K

18

1

22 2

22 3 4 3 5

© BT Products

Return

October 05, 1998


Quality Parts

6650-001

6650-001 Reach cylinder assembly Serial Number 28112003 - UP ITEM # PART # 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18K 19 20 21 22 K

300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 308057-000 302773-016 300938-000 NSS NSS NSS NSS 300651-000 300651-001 49929-03 11160-11 308058-000

October 05, 1998

Return

# FOR ASSY.

NAME Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Ring, guide Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)

© BT Products

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

Right Left


Quality Parts

6660-000 6660-000

13 14 12 11

7 5

8

9

10

6

1 2 3 4

© BT Products

Return

May 05, 1998


Quality Parts

6660-000

6660-000 Tilt Cylinder assembly ITEM # PART # 1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K

300892-000 49929-11 300891-000 301951-016 NSS NSS 300898-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 300900-000

May 05, 1998

Return

# FOR ASSY.

NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)

© BT Products

1 2 2 4 1 1 1 1 1 1 1 1 1 1 1

UNITS


Quality Parts

© BT Products

Return


Quality Parts

7000 OPERATING FUNCTION LIFTING DEVICE

© BT Products

Return


Quality Parts

7110-000 7110-000

4 5

9

1 2 7 3

8 10 6

20 13

17

15

14 16

12

14 13

19

5 7 11

1 2

18

© BT Products

Return

December 01, 1997


Quality Parts

7110-000

7110-000 Two stage mast ITEM # PART #

NAME

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20

Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 71/100 Chain, lift 71/100 2 83/124 Chain, lift 83/124 2 95/150 Chain, lift 95/150 2 Pin, cotter 8 71/100 Column, Inner 71/100 1 83/124 Column, Inner 83/124 1 95/150 Column, Inner 95/150 1 Pin, chain 4 Reach unit (See Fig.# 7240-000) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 6 Cylinder lifting gear (See Fig.# 7170-000) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 71/100 Column, Outer 71/100 1 83/124 Column, Outer 83/124 1 95/150 Column, Outer 95/150 1

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305081-000 305081-001 305081-002 30554-00 ----------------305946-001 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305495-000 305495-001 305495-002

December 01, 1997

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

7110-100 7110-100 30

31 29 33

29

2

32

34 36 35 8

4 3

1

5

15

5

6 10

9

6

3

19 7

1

23

4 15

12

13 16 4

28

24

22 21

25

3

20

16 14

18

27

3 5

5 18

6 25 24 39 26

6 38

25 37

43

11

4

17

41

42 40

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 19

Item # 28

71/150

14835-08

303908-000

14835-83

303923-000

303974-000

83/180

14835-10

303908-001

14835-84

303923-001

303974-001

87/189

14835-70

303908-002

14835-85

303923-002

303974-002

© BT Products

Return

December 01, 1997


Quality Parts

7110-100

7110-100 Three stage mast ITEM # PART # 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

304359-000 See Chart 11157-0 30554-0 11857-0 11857-0 21089-0 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-0 304358-020 303716-020 305567-000 301652-016 See Chart 305522-000 50003-0 50001-1 305535-000 301958-060 50000-1 301960-020 ----------------See Chart 29609-0 29624-0 49994-0 49993-0 50001-1 50003-0 11160-1 29637-0 26617-0 301837-000 301957-060 304610-000 305148-000 14935-0 301652-016

December 01, 1997

Return

# FOR ASSY.

NAME

Anchor, chai 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 1 Cylinder lifting gear (See Fig.# 7170-000) 1 Staging cylinder assembly (See Fig.# 7240-000) 2 Pin, anchor 2 Pin, cotter 4 Nut 4 Nut, jam 1 Line, hydraulic 4 Screw, cap 1 Column, Intermediate 1 Bracket 2 Screw, cap 2 Lockwasher 1 Sheave 6 Screw, cap 8 Washer, flat 2 Nut 1 Frame, straddle (State Model & Serial Number 1 Column, outer 4 Washer, shim 2 Sheave, chain 2 Bearing, roller 2 Race, inne 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 1 Sheave, hos 1 Screw, cap 1 Shaft, sheav 1 Sheave, hydraulic, and electrical 1 Washer, flat 1 Screw, cap © BT Products

UNITS


Quality Parts

7170-000 7170-000

1 2 3 4 5 6 8

3 7

9 3

10

6 5 4 3 2 1

© BT Products

Return

May 05, 1998


Quality Parts

7170-000

7170-000 Two / Three stage mast lifting gear ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 10

Fitting, grease Ring, retainer Shim, 0.063 in. [1.58 mm] Race Bearing, roller Sheave, chain Head, sheave Sheave, hydraulic and electrical Shaft Shaft (Cold Storage) Screw, set

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 305148-000 304117-000 307612-000 301740-001

May 05, 1998

Return

# FOR ASSY.

© BT Products

2 2 4 2 2 2 1 1 1 1 2

UNITS

Cold Storage


Quality Parts

7210-000 7210-000

Serial Number 25268000 - 28077001

21 20

19 18

15 17

1

16

K

14

2 15

3 13

4

4 5

6

7

8

12 11 10

9

© BT Products

Return

July 24, 1998


Quality Parts

7210-000

7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * * *

41949-00 41949-01 41949-02

1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 15 301790-014 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Cylinder assembly, 8 in. [203.2 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

NAME

© BT Products

4 in. Stroke 6 in. Stroke 8 in. Stroke


Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP

1 2 25

24

21

23

22 20

19

18 17

16

26

15 14

5

4

29

3

9

7 28

10

8

6

27 13 12

11

© BT Products

Return

July 24, 1998


Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *

307969-000 307969-001 307969-002

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1

NAME

© BT Products

4 in. Stroke 6 in. Stroke 8 in. Stroke

4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke


Quality Parts

7240-000 7240-000

22

23

21 7 16

6

18 15 7 10 49 9

5 4

39

8

17

7 20 25

19

12 13 14

3

44 42

24

1

43

40

7 1

41

38 34

6

2

45

2 26

11

37

27

45

36

28 29

34 46 35 48

7

30

33 32 31

33

47 ITEM # PART #

NAME Reach Assembly (2 Stage) Reach Assembly (3 Stage)

# FOR ASSY.

UNITS

1 1

2 Stage 3 Stage

* *

304686-001 304686-000

1 2 2 3 3 4 5 6 7 8 8 9 9

302773-016 Nut, thin 4 307009-000 Washer, thick As Req’d. 307009-001 Washer, thin As Req’d. 306686-000 Frame, rear (2 Stage) 1 307295-000 1 Frame, rear (3 Stage) 24600 Screw, flat head 2 306678-000 Arm, Left 1 49929-13 Bushing 2 11160-11 Fitting, grease 8 306688-000 Arm, inner (2 Stage) 1 306682-000 Arm, inner (3 Stage) 1 ------------------- Control valve NO sideshifter (See Fig.# 6220-000) 1 ------------------- Control valve with sideshifter (See Fig.# 6220-100) 1 © BT Products

Return

2 Stage 3 Stage

2 Stage 3 Stage

June 16, 1998


Quality Parts

7240-000

7240-000 Reach unit ITEM # PART #

NAME

# FOR ASSY.

10 11 12 13 14 15 16 17 18 19 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 38 38 39 40 41 42 43 44 45 46 47 48 49

Screw, lock Bushing Plug, wear Bearing Washer Clamp, poly Cover Screw Cover, valve Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Fork bar Screw, cap Shaft, pivot Arm, Right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bumper Shim, 0.050 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap Manifold (3 Stage) Shim Shim Shaft Nut Clamp Screw Washer, flat Bracket Screw, socket head Pin, yoke (2 Stage) Pin, cotter (2 Stage) Anchor, chain (2 Stage) Bushing

2 2 2 2 2 2 4 2 1 1 1 1 2 2 2 2 1 2 2 1 2 2 2 2 2 6 3 As Req’d. As Req’d. 2 1 As Req’d. As Req’d. 2 2 2 2 2 1 12 2 2 1 2

21424 49929-05 307015-000 21089-01 300889-000 306050-000 306258-000 24488 306861-000 306961-000 306689-000 306683-000 11073-17 300923-001 300923-000 49929-09 300902-000 301652-016 306965-001 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49563-00 11857-10 11857-11 11854-03 306166-000 21837-00 21837-01 306965-000 302773-008 15677-02 301652-016 50000-13 306169-000 11047-18 11135-07 11133-05 306096-000 49929-04

June 16, 1998

Return

© BT Products

UNITS

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage

2 Stage 2 Stage 2 Stage


Quality Parts

7410-000 7410-000

1

2

5

3

4

© BT Products

Return

August 08, 1997


Quality Parts

7410-000

7410-000 Fork assembly ITEM # PART #

UNITS 30 in. long 36 in. long 42 in. long 48 in. long

* * * *

25008-01 25008-02 25008-03 25008-04

Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick)

2 2 2 2

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

1 1 1 1 1 1

August 08, 199

Return

NAME

# FOR ASSY.

© BT Products


Quality Parts

© BT Products

Return


Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

© BT Products

Return


Quality Parts

© BT Products

Return


Quality Parts

9000 OPTIONS / ATTACHMENTS

© BT Products

Return


Quality Parts

9370-000 9370-000

1 2

3

4

5

6

© BT Products

Return

October 1996


Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

October 199

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d. 2 3 1 1 2 1 2 1

© BT Products

UNITS


Quality Parts

9390-000 9390-000

1

2

© BT Products

Return

October 1996


Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 199

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

© BT Products

3 1

UNITS


Quality Parts

9500-000 9500-000

1

3 2

© BT Products

Return

July 25, 1997


Quality Parts

9500-000

9500-000 Extra mechanical equipment ITEM # PART #

UNITS

1 1 1

306294-000 306294-001 306294-002

Backrest, 44 in. (1118mm) load (No Sideshifter) Backrest, 36 in. (915mm) load (No Sideshifter) Backrest, 48 in. (1219mm) load (No Sideshifter)

1 1 1

44 inch 36 inch 48 inch

1 1 1

305138-000 305138-001 305138-002

Backrest, 44 in. (1118mm) load (With Sideshifter) Backrest, 36 in. (915mm) load (With Sideshifter) Backrest, 48 in. (1219mm) load (With Sideshifter)

1 1 1

44 inch 36 inch 48 inch

2 3

301957-030 50000-15

Screw, cap Washer, flat

4 4

July 25, 1997

Return

NAME

# FOR ASSY.

© BT Products


Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

3

Position heaters on inside of cover as shown.

5

3

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

© BT Products

Return

October 1996


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 199

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

© BT Products

1 1 4 2 2 2

UNITS


Quality Parts

© BT Products

Return


Quality Parts

10000 Tools

© BT Products

Return


Quality Parts

10010-00 10010-00

1 2

© BT Products

Return

January 21, 1998


Quality Parts

10010-00

10010-00 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS


Quality Parts

10020-00 10020-00

1

3

2

4

6

5

© BT Products

Return

January 21, 1998


Quality Parts

10020-00

10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

1 1 1 1 1 1 1 1 1

UNITS


11000 Index Numerical Index

© BT Products

Return


WRX30 ELECTRIC TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

20055 20174 20174 20375 20375 20616 21424 24488 24600 27205 28336 29544 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324

0640-000 6650-000 6650-001 3300-000 5430-000 3540-000 7240-000 7240-000 7240-000 5161-000 0300-000 0820-000 0641-000 0641-000 0641-000 5330-000 0850-000 0850-000 2550-000 10020-00 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-00 6100-000 6100-001 6100-000 6100-001

17 3 3 20 7 5 10 17 4 3 7 1 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2

202393 202393 11015-39 11017-04 11020-41 11020-43 11020-46 11030-21 11039-31 11047-18 11072-14 11073-17 11073-24 11073-34 11133-05 11133-05 11133-05 11135-07 11157-03 11157-03 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11695-05 11695-06 11695-12 11695-12 11813-14 11813-15

6100-000 6100-001 6610-200 3560-000 3540-000 4110-000 5161-000 2550-000 2550-000 7240-000 5510-000 7240-000 0640-000 3560-000 7110-000 7110-100 7240-000 7240-000 7110-000 7110-100 3550-000 3560-000 4110-000 4110-001 6650-000 6650-001 7110-100 7170-000 7240-000 4180-000 9370-000 4180-000 2550-000 3560-000 4180-000 5510-000 3300-000 0640-000 4110-001 4110-001 0340-100 0340-100

18 18 13 16 6 19 5 10 14 45 17 21 1 9 11 14 47 46 5 3 1 6 23 26 25 22 35 1 7 3 1 10 12 14 12 18 9 2 15 21 6 5

November 09, 1998

Return

© BT Products

11000.1


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

11827-20 11827-20 11844-02 11844-02 11854-03 11857-05 11857-05 11857-09 11857-09 11857-10 11857-11 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-05 11936-17 12318-03 12318-03 12318-05 12318-05 12391-10 13281-02 13281-02 13928-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14851-04 14908-08 14915-01 14935-01 14935-01

6610-100 6620-200 2550-000 3300-000 7240-000 7110-000 7110-100 7110-000 7110-100 7240-000 7240-000 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200 6620-200 2550-000 3560-000 6128-000 6128-001 6128-000 6128-001 6610-200 4110-000 4110-001 6110-001 0640-000 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7110-100 4110-000 4110-001 5390-000 6650-000 5230-000 3560-000 7110-100

4 4 3 1 36 1 5 1 5 35 35 4 2 16 2 1 2 1 9 7 * * * * 8 5 6 7 18 2 2 4 4 4 2 10 10 10 24 17 2 20 5 15 42

11000.2

Return

PART #

FIG #

ITEM #

14986-03 15677-02 15677-10 15677-10 15677-10 15677-10 15677-15 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 21037-04 21037-05 21037-05 21089-01 21089-02 21089-02 21837-00 21837-01 22226-01 23006-00 23007-00 23008-00 23019-00 23075-02 23296-00 23309-01 23452-01 25008-01 25008-02 25008-03 25008-04 25094-04 25189-02 25203-09 25204-09 25332-01 25332-02 25332-04 25332-04 26617-03 26907-00

5310-000 7240-000 4110-000 4110-001 5390-000 6124-100 6124-001 3530-000 3530-000 3530-000 3530-000 5390-000 5310-000 5310-000 6124-100 6124-000 6124-001 7240-000 7110-000 7110-100 7240-000 7240-000 5610-000 2550-000 2550-000 3360-000 3300-000 6610-100 0850-000 5161-000 5192-000 7410-000 7410-000 7410-000 7410-000 5430-000 0390-200 0390-200 0390-200 5430-000 9370-000 6129-000 6129-000 7110-100 6124-100

4 41 25 18 3 12 7 2 2 2 2 9 3 3 16 6 11 13 2 6 38 38 1 4 13 * 2 9 * 4 1 * * * * 4 3 5 2 17 * * * 37 5

© BT Products

November 09, 1998


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART # 26907-01 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28142-00 28200-00 28200-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 29860-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300544-000 300545-000 300549-000 300550-000 300560-000 300560-000 300562-000 300563-000 300647-061 300647-061 300650-000 300650-000

FIG. #

ITEM #

6124-000 6124-001 6124-100 6124-100 3560-000 3560-000 3560-000 3560-000 6610-200 6620-200 6610-100 6620-200 0340-100 7110-100 7110-100 7170-000 6610-200 6610-200 6610-100 6610-200 6620-200 7110-100 6610-200 6610-200 10020-00 10020-00 10020-00 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 6100-000 6100-001 6650-000 6650-001

2 2 1 9 1 13 10 3 11 12K K K 7 29 30 6 14 10 6 6 6 36 5 K 2 3 4 1 2 3 4 6 5 10 11 8 6 3 15 17 18 27 27 1 1

November 09, 1998

Return

PART #

FIG #

ITEM #

300650-001 300650-001 300651-000 300651-000 300651-001 300651-001 300654-000 300654-000 300655-000 300656-000 300671-000 300758-000 300758-001 300889-000 300891-000 300892-000 300893-000 300897-000 300898-000 300900-000 300902-000 300923-000 300923-001 300935-000 300935-000 300935-001 300935-001 300938-000 300938-000 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 301297-000 301298-000 301327-010 301327-014 301327-015 301327-016 301327-017 301327-023

6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6650-000 6650-000 6650-000 7110-100 7110-000 7240-000 6660-000 6660-000 6660-000 6660-000 6660-000 6660-000 7240-000 7240-000 7240-000 6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 3560-000 3560-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000

2 2 22 19 23 20 8 8 18 12 K 13 12 14 3 1 14 10 7 K 24 22 22 4 4 5 5 14 14 8 8 24 24 7 7 15 15 5 11 16 20 1 2 4 14

© BT Products

11000.3


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART # 301327-024 301347-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301654-012 301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301740-001 301748-000 301753-000 301753-000 301754-000 11000.4

Return

FIG. #

ITEM #

1760-000 7240-000 5230-000 2550-000 2550-000 10020-00 10020-00 10020-00 2550-000 2550-000 4110-000 4110-001 4180-000 6124-001 7110-100 7110-100 7240-000 7240-000 0340-000 0640-000 3540-000 6125-200 0340-000 0640-000 6110-001 2550-000 2550-000 3300-000 5181-000 2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-000 4110-001 7170-000 3540-000 4110-000 4110-001 3300-000

19 32 1 1 7 * * * 16 * 11 12 4 10 18 43 25 42 11 12 2 3 9 11 3 8 5 19 4 11 16 7 14 19 9 6 3 3 16 14 10 4 13 13 15

PART #

FIG #

ITEM #

301762-000 301762-000 301764-000 301764-000 301765-000 301765-000 301766-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301790-001 301790-002 301790-003 301790-004 301790-005 301790-006 301790-007 301790-008 301790-009 301790-010 301790-011 301790-012 301790-013 301790-014 301790-015 301790-016 301790-017 301790-018 301790-019 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301837-000 301844-000 301854-000 301860-000

4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 0340-000 0340-100 0841-000 5330-000 5510-000 9660-000 0340-000 7110-100 0340-000 4110-001 3300-000

6 7 3 4 18 20 20 22 18 13 15 8 6 11 11 10 9 11 8 7 6 1 3 5 13 14 15 15 15 21 19 17 K 2 8 3 2 3 12 6 13 38 1 3 6

© BT Products

November 09, 1998


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART # 301882-000 301885-000 301885-000 301889-000 301916-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301954-025 301954-025 301954-025 301954-035 301954-060

FIG. #

ITEM #

0340-000 4110-000 4110-001 5430-000 1760-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-000 0300-000 4110-000 4110-001 4111-000 5390-000 7240-000 4110-000 4110-001 4110-001 4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 0340-100 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 9370-000 3300-000 5430-000 6124-100 6660-000 5190-000 3300-000 4110-000 4110-001 4111-000 3300-000

12 15 27 6 * 2 1 18 2 20 4 4 26 16 10 4 31 21K 23K 9K 17 4 14 11 13 8 15 4 * * 6 7 2 2 5 7 5 13 4 2 17 4 5 12 5

November 09, 1998

Return

PART #

FIG #

ITEM #

301955-016 301955-016 301955-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302096-008 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002

0340-000 4180-000 3540-000 7110-000 9500-000 0370-000 9390-000 7110-100 7110-000 7110-100 3540-000 4111-000 3300-000 5190-000 5430-000 0300-000 0820-000 4180-000 6124-001 3540-000 7110-000 7110-100 4111-000 0641-000 4111-000 5310-000 5390-000 3560-000 0340-000 4180-000 0340-000 4111-000 4110-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000

6 7 8 10 2 3 1 39 13 24 14 4 3 5 7 1 6 8 6 13 18 26 8 1 7 1 1 4 10 6 2 5 22K 10K 24K 1 2 3 3 1 2 5 3 1 1

© BT Products

11000.5


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART # 302258-003 302258-004 302258-006 302290-000 302290-000 302406-025 302516-000 302519-000 302520-000 302521-000 302522-000 302528-000 302572-000 302572-000 302772-040 302773-008 302773-016 302773-016 302773-016 303009-000 303009-025 303305-000 303570-000 303624-000 303707-000 303716-020 303716-020 303716-030 303717-030 303872-000 303908-000 303908-001 303908-002 303923-000 303923-001 303923-002 303974-000 303974-001 303974-002 304012-000 304012-001 304089-000 304090-000 304100-014 304100-015 11000.6

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FIG. #

ITEM #

3530-000 3530-000 3530-000 4110-000 4110-001 4110-000 1760-000 1760-000 1760-000 1760-000 1760-000 4110-000 4110-000 4110-001 7110-100 7240-000 6650-000 6650-001 7240-000 3300-000 2550-000 9370-000 1760-000 3530-000 7240-000 7110-000 7110-100 7240-000 7240-000 6110-001 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 4111-000 4111-000 1760-000 1760-000 6610-200 6610-200

1 1 1 2 2 8K 12 5 7 9 13 9K 12 11 8 40 13 13 1 10 6 * * 2 30 16 16 29 28 5 9 9 9 19 19 19 28 28 28 1 1 13 19 ** *

PART #

FIG #

ITEM #

304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-001 304315-001 304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304574-000 304583-000 304610-000 304619-000 304619-001 304633-000

6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-100 6620-200 7170-000 7170-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 5310-000 5192-100 3540-000 3540-000 3560-000 3560-000 7170-000 7110-000 7110-100 7110-000 7110-100 0340-000 3560-000 7110-100 3550-000 3550-000 0640-000

** * ** * 11 11 11 * * * 5 5 3 3 3 9 9 9 8 8 9 7 4 3 4 3 4 3 1 1 9 12 8 2 3 17 15 3 1 3 * 40 2 2 19

© BT Products

November 09, 1998


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART # 304634-000 304647-000 304648-000 304653-000 304654-000 304655-000 304659-000 304686-000 304686-001 304775-000 304783-000 304794-000 304795-000 304795-000 304796-000 304797-000 304797-000 304855-000 304855-000 304955-000 304956-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305023-000 305042-000 305081-000 305081-001 305081-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000

FIG. #

ITEM #

0640-000 0370-000 0640-000 0640-000 0640-000 0640-000 0300-000 7240-000 7240-000 5390-000 0390-200 6220-100 6220-000 6220-100 6220-100 6220-000 6220-100 4110-000 4110-001 0850-000 0850-000 0850-000 7170-000 6100-000 6100-001 0300-000 6110-001 6110-001 6170-000 0850-000 0390-200 7110-000 7110-000 7110-000 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000

6 1 7 3 21 10 9 * * 6 4 3 2 2 4 1 1 17 19 * * * 2 * * 13 4 6 * 11 1 6 6 6 * * * 3 3 3 10 10 10 13 1

November 09, 1998

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PART #

FIG #

ITEM #

305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305282-001 305493-000 305495-000 305495-001 305495-002 305507-000 305522-000 305535-000 30554-00 30554-00 305564-000 305564-000 305567-000 305629-000 305632-000 305633-000 305716-000 305755-000 305755-010 305786-000 305858-000 305859-000 305860-000 305860-001 305861-000 305862-000 305878-000 305879-000

6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 9500-000 9500-000 9500-000 0300-000 7110-100 7170-000 5230-000 5310-000 7110-000 7110-000 7110-000 0850-000 7110-100 7110-100 7110-000 7110-100 4110-000 4110-001 7110-100 6129-000 0300-000 0300-000 6110-001 6120-000 6120-000 3540-000 0640-000 0640-000 0640-000 0640-000 0640-000 0640-000 5460-000 1760-001

3 * 6 * 4 7 8 9 10 5 2 1 1 1 6 41 8 2 5 20 20 20 10 20 23 7 4 15 27 17 7 11 10 8 13 K 10 5 9 9 9 8 4 1 *

© BT Products

11000.7


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART # 305881-000 305935-000 305938-000 305946-001 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305983-000 305985-000 305989-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 11000.8

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FIG. #

ITEM #

5390-000 5390-000 6160-100 7110-000 0850-000 5430-000 5430-000 5430-000 5430-000 0340-100 0340-100 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 9370-000 9370-000 9370-000 9370-000 1760-001 1750-000 3300-000 0841-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001

5 7 1 9 1 10 8 9 9 1 2 14 16 15 13 8 3 11 2 1 2 2 2 2 2 * 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26

PART #

FIG #

ITEM #

306009-000 306009-000 306010-000 306012-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306050-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306067-002 306067-003 306067-003 306096-000 306097-000 306105-000 306106-000 306107-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306136-000 306137-000

6100-000 6100-001 1750-000 6100-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 7240-000 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 0820-000 0820-000 0820-000 7240-000 5510-000 0850-000 0850-000 0850-000 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100

25 25 * 13 13 12 9 10 3 4 15 3 4 12 12 10 10 14 14 11 11 13 4 4 4 48 14 2 3 4 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18

© BT Products

November 09, 1998


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART # 306139-000 306140-000 306141-000 306142-000 306143-000 306149-000 306150-000 306166-000 306169-000 306179-000 306180-000 306180-000 306181-000 306181-000 306182-000 306183-000 306183-001 306186-000 306191-008 306191-009 306215-001 306216-001 306239-000 306241-000 306258-000 306264-003 306264-004 306264-005 306275-000 306275-000 306294-000 306294-001 306294-002 306345-000 306360-000 306360-000 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306374-000 306396-000 306415-000

FIG. #

ITEM #

6160-100 6160-100 6160-100 6160-100 6160-100 0820-000 0820-000 7240-000 7240-000 6127-000 6128-000 6128-001 6128-000 6128-001 6127-000 6126-000 6126-000 9370-000 5590-000 5590-100 5390-000 5390-000 0340-000 5181-000 7240-000 0820-000 0820-000 0820-000 0820-000 0820-000 9500-000 9500-000 9500-000 5460-000 0820-000 0820-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 6129-000 9390-000 10010-00

20 21 22 23 15 5 5 37 44 3 3 3 2 2 2 2 2 * 1 1 10 11 7 3 16 4 4 4 5 5 1 1 1 3 5 5 * * * * * * 3 2 1

November 09, 1998

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PART #

FIG #

ITEM #

306416-000 306418-000 306419-000 306420-000 306420-001 306467-000 306611-000 306611-001 306670-000 306671-000 306678-000 306678-001 306682-000 306683-000 306686-000 306688-000 306689-000 306774-001 306858-000 306861-000 306877-001 306898-000 306961-000 306965-000 306965-001 307009-000 307009-001 307015-000 307107-000 307107-000 307107-001 307107-001 307107-002 307107-002 307107-003 307107-003 307107-004 307107-004 307107-005 307107-005 307107-006 307107-006 307107-007 307107-007 307107-008

10010-00 0850-000 0850-000 0850-000 0850-000 6160-100 6220-000 6220-100 6100-001 6100-001 7240-000 7240-000 7240-000 7240-000 7240-000 7240-000 7240-000 0820-000 0340-000 7240-000 0820-000 6125-200 7240-000 7240-000 7240-000 7240-000 7240-000 7240-000 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-000 6125-100 5590-000 6125-100 5590-000

2 9 5 5 5 16 * * 16 17 5 27 8 20 3 8 20 2 5 18 3 4 19 39 26 2 2 12 3 7 3 7 3 7 2 6 2 6 2 6 2 1 2 1 2

© BT Products

11000.9


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART # 307107-008 307111-000 307111-000 307295-000 307334-000 307444-000 307601-001 307612-000 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307969-000 307969-001 307969-002 308057-000 308058-000 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308289-002 308290-000 11000.10

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FIG. #

ITEM #

6125-100 5590-000 5590-100 7240-000 0820-000 0641-000 5430-000 7170-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 7210-001 7210-001 7210-001 6650-001 6650-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001

1 3 4 3 7 5 5 9 1 2 3 11 4 5 6 7 8 9 10 12 13 1 * * * 12 K 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 17 20

PART #

FIG #

ITEM #

308291-000 308292-000 308293-000 308293-001 308293-002 308294-000 308294-001 308294-002 308295-000 308296-000 308297-000 308298-000 308439-000 308439-000 308518-000 308539-000 41949-00 41949-01 41949-02 42136-00 49274-10 49283-00 49506-03 49516-49 49517-07 49517-09 49517-15 49517-17 49517-17 49517-18 49517-19 49517-29 49517-33 49517-33 49517-34 49517-35 49548-00 49548-00 49548-00 49563-00 49587-01 49607-00 49607-00 49615-01 49615-01

7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 4110-000 4110-001 5510-000 0850-000 7210-000 7210-000 7210-000 3550-000 6610-200 9370-000 9660-000 6124-100 6124-000 6124-000 6124-000 6120-000 6120-000 6120-000 6124-100 6124-100 6124-001 6124-100 6124-001 6124-001 6610-100 6610-200 6620-200 7240-000 6110-001 5390-000 9370-000 6124-000 6124-001

21 22 25 25 25 26 26 26 27 28 29 K K K 4 * * * * 6 7 6 4 4 7 3 8 3 4 10 18 11 12 19 9 3 2 1 2 34 9 8 * 4 4

© BT Products

November 09, 1998


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49616-01 49616-01 49623-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-02 49641-54 49641-55 49641-56 49643-29 49643-29 49643-30 49643-31 49643-35 49643-36 49643-37 49643-38 49643-39 49643-39 49652-01 49653-01 49653-01 49653-01 49653-08 49653-08 49653-08 49653-13 49654-01 49655-01 49656-00 49656-00 49656-00 49656-00 49656-00 49656-01 49656-01 49656-02 49656-08 49656-08 49656-08 49656-08 49656-08

6120-000 6124-100 6128-001 6125-100 6125-200 6124-100 6125-100 6125-200 6124-100 6124-100 6124-100 6124-100 6125-100 6125-200 6129-000 6129-000 6127-000 6127-000 6128-000 6128-000 6128-001 6128-001 6124-100 6120-000 6120-000 6120-000 6128-000 6129-000 7210-000 6124-001 6120-000 6120-000 6126-000 6127-000 6128-000 6128-001 6129-000 6120-000 6124-100 6124-000 6120-000 6126-000 6127-000 6128-000 6128-001

9 14 7 3 2 8 2 5 3 2 2 2 4 1 5 1 5 6 6 5 5 6 15 7 8 11 7 2 4 8 14 6 1 4 4 4 6 2 17 5 12 3 1 1 1

November 09, 1998

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PART #

FIG #

ITEM #

49656-08 49656-08 49656-12 49670-00 49709-10 49771-00 49771-02 49771-02 49771-09 49831-00 49832-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49854-08 49854-08 49856-148 49856-148 49910-01 49910-02 49929-03 49929-03 49929-04 49929-05 49929-09 49929-11 49929-13 49993-07 49993-07 49994-03 49994-03 50000-13 50000-15 50000-15 50000-17 50000-17 50000-19 50000-19 50001-11 50001-11

6128-001 6129-000 6124-001 10020-00 4180-000 9370-000 5310-000 9370-000 9660-000 9660-000 7240-000 5191-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 5191-000 3560-000 3550-000 6650-000 6650-001 7240-000 7240-000 7240-000 6660-000 7240-000 7110-100 7170-000 7110-100 7170-000 7240-000 0370-000 9500-000 0300-000 5181-000 7110-000 7110-100 7110-100 7110-100

8 4 5 5 5 * * * 3 1 33 2 3 1 1 1 1 1 1 1 1 4 5 12 5 24 21 49 11 23 2 6 32 4 31 5 43 2 3 8 2 14 25 22 33

© BT Products

11000.11


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART # 50003-01 50003-01 50005-07 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-05103-00 52-05103-00 52-07907-00 52-07933-00

11000.12

Return

FIG. #

ITEM #

7110-100 7110-100 5181-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 5430-000 6129-000 6129-000 9370-000 5390-000

21 34 1 7 7 7 7 7 7 8 7 12 * * * 12

PART #

© BT Products

FIG #

ITEM #

November 09, 1998


Return


BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return


Front Cover

®

Master Quality Parts Book WRX 30 Electric Straddle Reach Stacker Truck Effective Serial Number WRX3027324000 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308539-000

Return

Date: June 23, 1999


Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

WRX 30 2 9 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (3000) Model (WRX)

1

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© BT Products

June 01, 1999


General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS Not Available NA Not Sold Separately NSS As Req'd Use as required Parts of a kit K Not shown on drawing * ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

C

B

D A

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

June 01, 1999

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2


Quality Parts

0841

6120 6160

5160

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.

0641

Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

A

Cap. (Lbs.)

B

C

Battery Wt. Min. (Lbs.)

0

Max. Rear Tilt DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

1750

0820

6170

6100

BT Prime-Mover, Inc. Muscatine, IA 52761

5190

4111

6110

0640

0370

4110 3550 4180 0340

5181

3540 0300

3300 3360

1760

2550 3560 3530

3

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© BT Products

June 23, 1999


Quality Parts

9370

6124

5310

6610 6620

7110

5230 5290 0

1/2

1

1 8

7170 9390

5610

9500

5192

5460

7410 6128 7210 7420

0390 6125 9100

5390 5430

10010

10020 June 23, 1999

Return

© BT Products

4


Quality Parts

6220

6129 6650

6127 6660

7240

5

Return

© BT Products

June 23, 1999


Quality Parts

Index

0000 Chassis 0300-000 Frame / Chassis 0340-000 Inspection covers 0342-000 Inspection covers (“EE” electrical box 0370-000 Counter balance weight 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) 0640-000 Drivers controls (Two spool valve handle) 0641-000 Drivers controls (Speed and direction) 0820-000 Finger / toe guards 0840-000 Driver protection (Reverser) 0850-000 Signs, warnings

1000 Motors 1750-000 Pump motor 1760-000 Drive motor Serial Number 25268000 - 27108000 1760-001 Drive motor Serial Number 27108001 - UP

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit

3000 Brake / Wheel System 3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3540-000 Support / swivel wheel 3550-000 Load wheels 3560-000 Caster assembly

4000 Steering System

4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP 4111-000 Steering arm / wheel (Control head assembly) 4180-000 Steering / radial bearing

5000 Electrical System 5161-000 Horn 5180-000 Static strap

June 23, 1999

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© BT Products

6


Quality Parts

5190-000 Battery connector 5191-000 Battery pack connector 5192-000 200 Amp system line contactor 5192-100 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5390-000 Control cables / harnesses 5430-000 Motor power cables 5460-000 Transistor panel 5510-000 Micro switches 5590-000 Control cables, harness (Two stage mast) 5590-100 Control cables, harness (Three stage mast) 5610-000 Pump contactor

6000 Hydraulic System 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-000 Hoses, pipes, connections, mounting points 6120-001 Hoses, pipes, connections, mounting points 6124-000 Two stage mast lines 6124-001 Two stage mast lines 6124-100 Three stage mast lines 6125-100 Two stage mast reach supply lines 6125-200 Three stage mast reach supply lines 6126-001 Two Stage reach supply lines 6126-100 Three Stage reach supply lines 6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000 6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP 6129-000 Reach, reach cylinders hoses 6129-001 Reach, reach cylinders hoses 6160-100 Two spool control valve 6170-000 Pressure / flow control valve 6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP 6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP 6610-100 Two stage mast lift cylinder 6610-200 Three stage mast staging cylinder 6620-200 Three stage mast freelift cylinder 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002 6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000 6650-002 Reach cylinder assembly Serial Number 29060001 - UP 6660-000 Tilt Cylinder assembly

7

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© BT Products

June 23, 1999


Quality Parts

7000 Operating Function - Lifting Device 7110-000 Two stage mast 7110-100 Three stage mast 7170-000 Two / Three stage mast lifting gea 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 7210-001 Sideshifter assembly Serial Number 28077002 - UP 7241-000 Reach assembly Serial Number 27324000 - 29032000 7241-001 Reach assembly Serial Number 29032001 - 29125000 7241-002 Reach assembly Serial Number 29125001 - UP 7410-000 Fork assembl

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9370-000 Warning lights / alar 9390-000 Positioning equipment 9500-000 Extra mechanical equipment 9660-000 Electrical heater

10000 Tools 10010-000 Electrical controllers (Handset 10020-000 Special tools and lubrications

11000 Numerical Index Numerical Index

June 23, 1999

Return

© BT Products

8


Quality Parts

© BT Products

Return


Quality Parts

0000 Chassis 0000 Chassis

© BT Products

Return


Quality Parts

0300-000 0300-000

4

3

6

1 2

13

5

11 12

10 9 8 7

© BT Products

Return

July 27, 1998


Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # NAME 1 2 3 4 5 6 7 8 9 10 11 12 13

July 27, 1998

Return

301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

# FOR ASSY. UNITS

Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, carrier (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp

© BT Products

2 1 1 2 1 8 2 2 1 1 1 1 1


Quality Parts

0340-000 0340-000

2 1

13

12 11 10 8 9 7 3

6

4

5

© BT Products

Return

July 27, 1998


Quality Parts

0340-000

0340-000 Inspection covers ITEM # PART # NAME

# FOR ASSY.

301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020

1 2 1 2 1 2 1 1 1 2 2 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13

July 27, 1998

Return

Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw

© BT Products

UNITS


Quality Parts

0342-000 0342-000

5 1

2 6 3

5 4

300A FUSE

7

© BT Products

Return

July 27, 1998


Quality Parts

0342-000

0342-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

July 27, 1998

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

© BT Products

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”


Quality Parts

0370-000 0370-000

1

2

3

© BT Products

Return

July 27, 1998


Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART # 1 2 3

304647-000 50000-15 301957-035

July 27, 1998

Return

# FOR ASSY.

NAME Counterweight (90 lbs.) Washer, flat Screw, cap

© BT Products

1 2 2

UNITS 90 lbs.


Quality Parts

0390-200 0390-200

3 2

4

1

© BT Products

Return

July 27, 1998


Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

July 27, 1998

Return

305042-000 25204-09 25189-02 304783-000 25203-09

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Products

1 4 8 2 4

UNITS


Quality Parts

0640-000 0640-000

5

4 8 2 3 9

18

1 19

2

20 21

6 11

12

14

17

4 13

15

7 10

16 1

11

© BT Products

Return

July 27, 1998


Quality Parts

0640-000

0640-000 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21

NAME

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305859-000 Knob, auxiliary (Reach & Tilt) 1 305860-000 Knob, auxiliary (Reach & Tilt & Sideshifter &) 1 305860-001 Knob, auxiliary (Reach & Tilt & 1 Aux. Function) 1 305861-000 Switch As Req’d. 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 2 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw, cap (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-100) 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1

July 27, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

0641-000 0641-000

1 2

3

4 5 7 1

6

8

© BT Products

Return

August 11, 1997


Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Products

3 1 1 1 2 1 2 2

UNITS


Quality Parts

0820-000 0820-000 3

1 2

4 7

1

7 6

5

© BT Products

Return

November 19, 1997


Quality Parts

0820-000

0820-000 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 7

29544 306774-001 306877-001 306264-003 306264-004 306264-005 306067-002 306067-003 306067-003 306149-000 306150-000 306275-000 306275-000 306360-000 306360-000 301960-008 307334-000

November 19, 1997

Return

NAME

# FOR ASSY.

Screw Shield, upper Three Stage Mast Shield, top 71/100” Two Stage Mast Windshield, 71/100” Two Stage Mast Windshield, 83/124” Two Stage Mast Windshield, 95/150” Two Stage Mast Windshield, 71/150” Three Stage Mast Windshield, 83/180” Three Stage Mast Windshield, 87/189” Three Stage Mast Screen, 71/100” Two Stage Mast Screen, 83/124” Two Stage Mast Screen, 95/150” Two Stage Mast Screen, 71/150” Three Stage Mast Screen, 83/180” Three Stage Mast Screen, 87/189” Three Stage Mast Nut Washer

As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req’d. As Req’d.

© BT Products

UNITS


Quality Parts

0840-000 0840-000

1

2

© BT Products

Return

July 27, 1998


Quality Parts

0840-000

0840-000 Driver protection (Reverser) ITEM # PART # 1 2

July 27, 1998

Return

305990-000 301825-010

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

© BT Products

1 2

UNITS


Quality Parts

0850-000 0850-000 2

3 KEEP H A N D S CL EA R

4 1

Br eakin g t hese r ules m ay cause ser ious or f at al injur y t o your self or ot her s R e a d a n d u n d e r s t a n d a l w a r n in g s a n d o p e r a t in g in s t r u c t io n s in t h e o p e r a t o r 's m a n u a l b e f o r e o p e r a t in g t h is t r u c k . O n ly a u t h o r iz e d a n d t r a in e d o p e r a t o r s a r e t o o p e r a t e t h is m a c h in e . Ke e p f e e t

c le a r

of

d r iv e wh e e l a n d lo we r in g f r a m e .

M a k e a s a f t y c h e c k b e f o r e o p e r a t in g t h e t r u c k a n d d o n o t o p e r a t e if in n e e d o f r e p a ir s o r m a in t e n a n c e . M a in t e n a n c e is t o b e p e r f o r m e d b y a u t h o r iz e d p e r s o n n e l o n ly . T h is m a c h in e is d e s ig n e d o f o p e r a t io n s .

le v e l f lo o r s a n d n o r m a l in d u s t r ia l

A d d it io n a l o p e r a t o r 's m a n u a ls c a n b e o b t a in e d f r o m y o u r d e a le r o r B T P r im e - M o v e r , I n c . , M u s c a t in e , I A 5 2 7 6 1 . 3 0 5 9 5 5 -0 0 0

5

12 Mo d e l

S e ria lN u mb e r

T ur c k Wt.L e s s B a te ry (L b s .)

A

C a p .(L b s .)

B a te ry Wt.Ma x .(L b s .)

B

C

B a te yr Wt.Min .(L b s .)

M a x .R0e a rT ilt D C V o tla g e

Type

U L C la s s B a te ry T y p e

Ma x A . mp .H o u rs @ ( 8 H r.)

C M a s tS e ria lN u mb e r

A ta c h me n t

L o a d Wh e e lT re a d Wid ht ,In .

B A T ur c k a s ra te d a tfa c to ry c o n fo rms to re q u ire me n ts o fP a rtIo fA S ME B 5 6 .1 -1 9 9 3 3 0 5 9 5 6 -0 0 0

B T P rime M - o v e r,In c . Mu s c a tin e ,IA 5 2 7 6 1

11

6 10

9 7

13 8

© BT Products

Return

July 27, 1998


Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * * *

Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WRX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WRX-30 OPERATOR’S Manual, WRX-30 PARTS Manual, WRX-30 MASTER PARTS Manual, CSX/WSX/WRX SERVICE

1 1 2 1 1 1 1 Right 1 Left 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1

305955-000 306105-000 306106-000 306107-000 306419-000 306420-000 306420-001 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305023-000 NSS NSS 23296-00 304955-000 304956-000 308539-000 304959-000

July 27, 1998

Return

© BT Products

UNITS


Quality Parts

© BT Products

Return


Quality Parts

1000 Motors 1000 Motors

© BT Products

Return


Quality Parts

1750-000 1750-000

8

2

1

4 3

9

6

7

5

11

10

13 14

12

© BT Products

Return

July 27, 1998


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

NAME

*

306010-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 27, 1998

Return

# FOR ASSY.

© BT Products

UNITS

“EE”


Quality Parts

1760-000 1760-000

Effective Serial Number 25268000 - 27108000

1 4

12

5

2

3

11 10

7

6

9 4 13

8 18

14 15 16 17 19

20

© BT Products

Return

September 1995


Quality Parts

1760-000

1760-000 Drive motor Serial Number 25268000 - 27108000 ITEM # PART #

UNITS "E" "EE"

* *

301916-000 303570-000

Motor assembly, "E" drive 24 VOLT Motor assembly, "EE" drive 24 VOLT

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete "E" Stator complete "EE" Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end "E" Shield, end "EE" Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

September 1995

Return

NAME

# FOR ASSY.

© BT Products

"E" "EE"

"E" "EE"


Quality Parts

1760-001 1760-001

Effective Serial Number 27108001 - UP

2

1

4 5

6

11

10

3

7 9

12

8

© BT Products

Return

December 23, 1998


Quality Parts

1760-001

1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

*

305879-000

Drive motor assembly

1

1 2 3 4 5 6 7 8 9 10 11 12

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Retainer Armature Kit, field coil Spring, brush Brush box assembly Kit, lead assembly Bearing Washer, spring Endhead, commutator

1 1 1 1 1 1 4 1 1 1 1 1

*

305981-000

Kit, coverband

1

December 23, 1998

Return

# FOR ASSY.

© BT Products

UNITS

“EE”


Quality Parts

© BT Products

Return


Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

© BT Products

Return


Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

3

13

6 4

5 10

7

10

12

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

12 16

© BT Products

Return

9

6

August 28, 1998


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

*

301633-007

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

© BT Products

Return


Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

© BT Products

Return


Quality Parts

3300-000 3300-000

5 7

6

8

18

4

9

10

3

9

11

15 14 20

1

16 17 13 12

19 2

© BT Products

Return

July 17, 1998


Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

July 17, 1998

Return

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer

© BT Products

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

UNITS


Quality Parts

3360-000 3360-000

1

3 2 4

6

5

© BT Products

Return

December 1996


Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART #

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

3530-000 3530-000

2 1

3

© BT Products

Return

August 12, 1998


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly


Quality Parts

3540-000 3540-000

1

14 13

12

8

11 2 4

6

10 3

9

8

4 6 7 5

© BT Products

Return

July 24, 1998


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NAME

------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assembly (See Fig.# 6120-000) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 2 1 2 2 4 2 11 1 1 1 1 1 1

UNITS


Quality Parts

3550-000 3550-000

Inside of Truck

1 2 3

4 5 6

5 4

© BT Products

Return

July 17, 1998


Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6

July 17, 1998

Return

11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00

# FOR ASSY.

NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load

© BT Products

4 4 4 4 8 8 4

UNITS

Corrosion


Quality Parts

3560-000 3560-000

1

2

3 16

4 15

6 5 14 6 7

8 9

11 10 12 13 12 11

© BT Products

Return

July 17, 1998


Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

NAME

*

304583-000

Caster assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

© BT Products

Return


Quality Parts

4000 Steering System 4000 Steering System

© BT Products

Return


Quality Parts

4110-000 4110-000

Serial Number 25268000 - 27323100

1 2

3

4 20

21

22 14 13

5 6

23 19 7

15

8

12 18

17

16 26

25

24

© BT Products

Return

11

10

9

July 07, 1998


Quality Parts

4110-000 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K

July 07, 1998

Return

# FOR ASSY.

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Maked with “K”)

© BT Products

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

UNITS

Cold Storage

Cold Storage


Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

2

1

3

4 22

5 23

24 6

25

7 21

26 8

27 11

18

20 19

17 13 16

14

12

9

15

© BT Products

Return

10

July 17, 1998


Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

July 17, 1998

Return

# FOR ASSY.

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)

© BT Products

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)


Quality Parts

4111-000 4111-000

1

17

18

19

2 3

16

6 5

15 11 13

4

14 12

2

10 9

7 8

© BT Products

Return

July 08, 1998


Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

July 08, 1998

Return

304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

# FOR ASSY.

© BT Products

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb


Quality Parts

4180-000 4180-000

1

13 2

12

11

3

10

4 5 9 6 7

8

© BT Products

Return

July 17, 1998


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

Pivot, handle (See Fig.# 4110) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt

July 17, 1998

Return

# FOR ASSY. UNITS

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1


Quality Parts

© BT Products

Return


Quality Parts

5000 Electrical System 5000 Electrical System

© BT Products

Return


Quality Parts

5161-000 5161-000

1

2

4

5

3

© BT Products

Return

July 24, 1998


Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

July 24, 1998

Return

302129-000 301917-000 27205 23309-01 11020-46

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

1 2 1 1 1

UNITS


Quality Parts

5180-000 5180-000

3

2

4

2 1

© BT Products

Return

April 1997


Quality Parts

5180-000

5180-000 Static strap ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

© BT Products

1 2 1 1

UNITS


Quality Parts

5190-000 5190-000

2

3

1

4

5

© BT Products

Return

July 17, 1998


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

© BT Products

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE


Quality Parts

5191-000 5191-000

2

3

4

1

5

1

© BT Products

Return

July 17, 1998


Quality Parts

5191-000

5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive

© BT Products

1 1 1 1 4 4 1 1

UNITS GRAY YELLOW RED BLUE


Quality Parts

5192-000 5192-000

1

© BT Products

Return

July 17, 1998


Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

1 2

© BT Products

UNITS


Quality Parts

5192-100 5192-100

1

© BT Products

Return

July 17, 1998


Quality Parts

5192-100

5192-100 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Products

1 2

UNITS “EE”


Quality Parts

5230-000 5230-000

0

1/2

1

1

1 8

20

2

24

28

5

32

VOLTS

DATCON

3

4

© BT Products

Return

July 27, 1998


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 27, 1998

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

© BT Products

1 1 1 1 1

UNITS


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

© BT Products

Return

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS


Quality Parts

5310-000 5310-000

2

3

4

1

5

© BT Products

Return

July 27, 1998


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 27, 1998

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

© BT Products

1 1 2 1 1 2 1 1

UNITS

Sealed


Quality Parts

5330-000 5330-000

1 2

3

© BT Products

Return

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS


Quality Parts

5390-000 5390-000

8

9

1

8

12 7

3 11

4

10

2

5 6

© BT Products

Return

July 27, 1998


Quality Parts

5390-000

5390-000 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

July 27, 1998

Return

© BT Products

UNITS


Quality Parts

5430-000 5430-000

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

A1

12 13 16

A2

17

F2

15

© BT Products

Return

June 21, 1999


Quality Parts

5430-000

5430-000 Motor power cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 300 AMP 1 105 AMP 1 2 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 307601-001 301951-016 301889-000 301951-010 301951-010 301960-006 302792-000 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

June 21, 1999

Return

© BT Products

UNITS


Quality Parts

5460-000

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

5460-000

3

1

2

© BT Products

Return

July 27, 1998


Quality Parts

5460-000

5460-000 Transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

July 27, 1998

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

© BT Products

1 2 1

UNITS 200 AMP


Quality Parts

5510-000 5510-000

1

2

3

8

4

11

10

7 6

5

9 12

13

17

18

14 15 16

© BT Products

Return

July 20, 1998


Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

July 20, 1998

Return

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

© BT Products

UNITS


Quality Parts

5590-000 5590-000

2

3 1

To Truck

© BT Products

Return

July 27, 1998


Quality Parts

5590-000

5590-000 Control cables, harness (Two stage mast) ITEM # PART # 1 2 2 2 3

306191-008 307107-006 307107-007 307107-008 307111-000

July 27, 1998

Return

# FOR ASSY.

NAME Harness, truck to mast Harness, mast 71/100 Harness, mast 83/124 Harness, mast 95/150 Harness, carriage

© BT Products

1 1 1 1 1

UNITS 71/100 83/124 87/150


Quality Parts

5590-100 5590-100

4 1

3

2

To Truck

© BT Products

Return

July 27, 1998


Quality Parts

5590-100

5590-100 Control cables, harness (Three stage mast) ITEM # PART #

NAME

UNITS

1

306191-009

Harness, truck to mast

1

2 2 2

307107-003 307107-004 307107-005

Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189

1 1 1

71/150 83/180 87/189

3 3 3

307107-000 307107-001 307107-002

Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189

1 1 1

71/150 83/180 87/189

4

307111-000

Harness, carriage

1

July 27, 1998

Return

# FOR ASSY.

© BT Products


Quality Parts

5610-000 5610-000

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

2

1

© BT Products

Return

July 27, 1998


Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

July 27, 1998

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

1 2

© BT Products

UNITS


Quality Parts

© BT Products

Return


Quality Parts

6000 Hydraulic System 6000 Hydraulic System

© BT Products

Return


Quality Parts

6100-000 6100-000

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

© BT Products

Return

July 24, 1998


Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

*

305008-000

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6100-001 6100-001

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

© BT Products

Return

July 24, 1998


Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

*

305008-001

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6110-001 6110-001

1

8 2

9 3

6

7

4

5

© BT Products

Return

May 20, 1999


Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

May 20, 1999

Return

# FOR ASSY.

NAME Pump & motor assembly (See Fig.# 6100-001) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

© BT Products

1 1 2 1 1 1 1 1 1

UNITS


Quality Parts

6120-000 6120-000

4 1

3 12

5

2

7 8

6 9

11

To Auxiliary Function

10

To Mast

15 16 17 20

13

18 19

From Mast to Compensator 14

© BT Products

Return

July 27, 1998


Quality Parts

6120-000

6120-000 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 K

Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Fitting, adapter Elbow, 45° Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 49654-01 305755-000 NA NSS NSS NSS NA NSS 305755-010

July 27, 1998

Return

# FOR ASSY.

© BT Products

1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

UNITS


Quality Parts

6120-001 6120-001

4 1

5

3

13

2

12 7 8

6 10

11

9

To Auxiliary Function

To Mast

16 17 18 19

14

21 20

From Mast to Compensator 15

© BT Products

Return

July 27, 1998


Quality Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17K 18K 19K 20 21K K

Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Fitting, adapter Orifice Elbow, 45° Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 306374-002 49654-01 305755-000 NA NSS NSS NSS NA NSS 305755-010

July 27, 1998

Return

# FOR ASSY.

© BT Products

1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

UNITS


Quality Parts

6124-000 6124-000

1

2

3

4 5

8

6 To Compensator From Mast

5 7

To Control Valve

© BT Products

Return

July 28, 1997


Quality Parts

6124-000

6124-000 Two stage mast lines ITEM PART # # 1 2 3 4 5 6 7 8

NAME

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-09 Hose 49615-01 Fitting, Tee 49656-02 Fitting, adaptor 21037-05 Regulator, flow 49517-07 Hose 49517-15 Hose

July 28, 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 1 1 1

UNITS


Quality Parts

6124-001 6124-001

1

2

3

12

4

6 5

To Compensator From Mast

11

7 10 9

8

To Control Valve

© BT Products

Return

July 28, 1997


Quality Parts

6124-001

6124-001 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

NAME

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-35 Hose 49615-01 Fitting, Tee 49656-12 Fitting, adaptor 301960-008 Nut 15677-15 Clamp 49653-13 Elbow, 90° 49517-34 Hose 301652-016 Screw, cap 21037-05 Regulator, flow 49517-33 Hose

July 28, 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1

UNITS


Quality Parts

6124-100 6124-100

1 6

10

2

7

3 4

5

8

11

1 11 19 To Compensator From Mast 17

14

13

16 12

18 15

9

To Control Valve

© BT Products

Return

February 1997


Quality Parts

6124-100

6124-100 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Freelift cylinder assembly (Ses Fig.# 6620-200) ------------------- Staging cylinder assembly (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Staging cylinder assembly (See Fig.# 6610-200) 49517-29 Hose 15677-10 Clamp 301951-016 Screw, cap 49616-01 Tee 49652-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose 49517-33 Hose

February 1997

Return

NAME

© BT Products

# FOR ASSY.

UNITS

2 1 1 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1

10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM 2 Ports


Quality Parts

6125-100 6125-100

1

2 3 4

To Control Valve

© BT Products

Return

July 27, 1998


Quality Parts

6125-100

6125-100 Two stage mast reach supply lines ITEM # PART # 1 1 1 2 3 4

307107-006 307107-007 307107-008 49632-00 49624-00 49643-29

July 27, 1998

Return

# FOR ASSY.

NAME Hose assembly (Hose & Harness), 71/100 Hose assembly (Hose & Harness), 83/124 Hose assembly (Hose & Harness), 95/150 Fitting, bulkhead Nut Hose

© BT Products

1 1 1 2 2 2

UNITS 71/100 83/124 95/150


Quality Parts

6125-200 6125-200

7

5 4

2

3 1 6

To Control Valve

© BT Products

Return

July 27, 1998


Quality Parts

6125-200

6125-200 Three stage mast reach supply lines ITEM # PART # 1 2 3 4 5 6 6 6 7 7 7

49643-29 49624-00 301652-025 306898-000 49632-00 307107-003 307107-004 307107-005 307107-000 307107-001 307107-002

July 27, 1998

Return

NAME Hose Nut Screw, cap Anchor Fitting, adapter Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189 Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189

© BT Products

# FOR ASSY.

UNITS

2 2 2 1 2 1 1 1 1 1 1

71/150 83/180 87/189 71/150 83/180 87/189


Quality Parts

6126-001 6126-001

3

3

2 2

1

1

© BT Products

Return

May 20, 1999


Quality Parts

6126-001

6126-001 Two Stage reach supply lines ITEM # PART # 1 2 3

49656-00 306183-000 49656-08

May 20, 1999

Return

# FOR ASSY.

NAME Fitting, adaptor Hose Fitting, adapter

4 2 2

© BT Products

UNITS


Quality Parts

6126-100 6126-100

3

3

2 2

1 1

© BT Products

Return

May 20, 1999


Quality Parts

6126-100

6126-100 Three Stage reach supply lines ITEM # PART # 1 2 3

49656-00 306183-001 49656-08

May 20, 1999

Return

# FOR ASSY.

NAME Fitting, adaptor Hose Fitting, adapter

4 2 2

© BT Products

UNITS


Quality Parts

6127-000 6127-000

Serial Number 25268000 - 29125000

1 Manifold Valve

1

Port # 3 Port # 5 2

3

4

4 HG E

4 C Manifold A

B F D

5

4

6

4 4

Tilt Cylinder

© BT Products

Return

May 20, 1999


Quality Parts

6127-000

6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000 ITEM # PART # 1 2 3 4 5 6

49656-08 306182-000 306179-000 49656-00 49643-35 49643-36

May 20, 1999

Return

# FOR ASSY.

NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly

2 1 1 6 1 1

© BT Products

UNITS


Quality Parts

6127-001 6127-001

Serial Number 29125001 - UP

1 Manifold Valve

1

Port # 3 Port # 5 2

3

4

4 HG E

4 C Manifold A

B F D

5

4

6

4 4

Tilt Cylinder

© BT Products

Return

May 20, 1999


Quality Parts

6127-001

6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP ITEM # PART # 1 2 3 4 5 6

49656-08 306182-000 308558-000 49656-00 49643-35 49643-36

May 20, 1999

Return

# FOR ASSY.

NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly

2 1 1 6 1 1

© BT Products

UNITS


Quality Parts

6128-000 6128-000

Serial Number 25268000 - 28077001

1

Manifold Valve

Port # 6

1 Port # 2 3

2

4

4 HG

4

E

B

C

4 A Manifold

F D 5

6

7

7

Sideshifter Cylinder

© BT Products

Return

July 28, 1998


Quality Parts

6128-000 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001 ITEM # PART # 1 * 2 3 4 * 5 6 7

49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-38 49643-37 49653-08

July 28, 1998

Return

# FOR ASSY.

NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90°

© BT Products

2 2 1 1 4 4 1 1 2

UNITS


Quality Parts

6128-001 6128-001

Serial Number 28077002 - UP

1

Manifold Valve

Port # 6

1 Port # 2 3

2

4

4 HG

4

E

B

C

4 A Manifold

F D 5

6

7

7

8

8 Sideshifter Cylinder

© BT Products

Return

July 28, 1998


Quality Parts

6128-001

6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP ITEM # PART # 1 * 2 3 4 * 5 6 7 8

49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-39 49643-39 49623-00 49656-08

July 28, 1998

Return

# FOR ASSY.

NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90° Adapter

© BT Products

2 2 1 1 4 4 1 1 2 2

UNITS


Quality Parts

6129-000 6129-000

1

2 6 5 4 3 7

3

1

4 6

2 6 5

7 6

© BT Products

Return

May 20, 1999


Quality Parts

6129-000

6129-000 Reach, reach cylinders hoses ITEM # PART # 1 * * 2 3 4 5 * * 6 7

49643-31 52-05103-00 25332-04 49653-08 306374-000 49656-08 49643-30 52-05103-00 25332-04 49656-00 305629-000

May 20, 1999

Return

NAME

# FOR ASSY.

Hose Hose, guard Tie, wire Elbow, 90° Orifice Fitting, adapter Hose Hose, guard Tie, wire Fitting, adaptor Tube

2 As Req’d. 2 2 2 2 2 As Req’d. 2 4 2

© BT Products

UNITS


Quality Parts

6129-001 6129-001

1

2

6 5 4 1

6

4

2

3 6 5

6

© BT Products

Return

3

June 01, 1999


Quality Parts

6129-001

6129-001 Reach, reach cylinders hoses ITEM # PART # 1 * * 2 3 4 5 * * 6

49643-30 52-05103-00 25332-04 49653-08 305629-000 49656-08 49643-31 52-05103-00 25332-04 49656-00

June 01, 1999

Return

NAME

# FOR ASSY.

Hose Hose, guard Tie, wire Elbow, 90° Tube Fitting, adapter Hose Hose, guard Tie, wire Fitting, adapter

2 As Req’d. 4 2 2 2 2 As Req’d. 4 4

© BT Products

UNITS


Quality Parts

6160-100 6160-100 1 6

21

5

8

7

4

2

12 15 20

16 19

12 12

13

9

12

18 17

10

3 3

14

11

22

23

23

© BT Products

Return

July 27, 1998


Quality Parts

6160-100

6160-100 Two spool control valve ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw

305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000

July 27, 1998

Return

# FOR ASSY.

© BT Products

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

UNITS


Quality Parts

6170-000 6170-000

1

2

11 9

10

7 8 3 4 5

1 6

4

© BT Products

Return

July 20, 1998


Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

NAME

*

305021-000

Solenoid Control Valve Assembly

1

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6220-000 6220-000

Serial Number 27324000 - 29004000 1

1 2

2

3

2

1

© BT Products

Return

June 07, 1999


Quality Parts

6220-000

6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000 ITEM # PART #

NAME

*

306611-000

Manifold assembly (No Sideshifter)

1

1 2 3

304797-000 304795-000 NA

Coil Valve, BI-Directional Body

3 3 1

June 07, 1999

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6220-001 6220-001

Serial Number 29004001 - UP 1

1 2

2

3

2

1

© BT Products

Return

December 08, 1998


Quality Parts

6220-001

6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP ITEM # PART #

NAME

*

308266-001

Manifold assembly (No Sideshifter)

1

1 2 3

304797-000 304795-000 NA

Coil Valve, BI-Directional Body

3 3 1

December 08, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6220-100 6220-100

Serial Number 27324000 - 29004000 1

1 2

2

5

4

3

2

1

© BT Products

Return

June 07, 1999


Quality Parts

6220-100

6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000 ITEM # PART #

NAME

*

306611-001

Manifold assembly (With Sideshifter)

1

1 2 3 4 5

304797-000 304795-000 304794-000 304796-000 NA

Coil Valve, BI-Directional Coil Valve, N.C. Body

3 3 1 1 1

June 07, 1999

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6220-101 6220-101

Serial Number 29004001 - UP 1

1 2

2

5

4

3

2

1

© BT Products

Return

December 08, 1998


Quality Parts

6220-101

6220-101 Control valve With Sideshifter Serial Number 29004001 - UP ITEM # PART # *

308266-000

Manifold assembly (With Sideshifter)

1

1 2 3 4 5

304797-000 304795-000 304794-000 308328-000 NA

Coil Valve, BI-Directional Coil Valve, N.C. Body

3 3 1 1 1

December 08, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS


Quality Parts

6610-100 6610-100

1

2

K

10 3

16 9

15 14 13

7 8 6

12 5 11 4

© BT Products

Return

July 20, 1998


Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

# FOR ASSY.

© BT Products

71/100 83/124 95/150

71/100 83/124 95/150


Quality Parts

6610-200 6610-200

7

3 1

6

8

5

2 4

9 10 11 12 13 16

15

9

14

© BT Products

Return

July 27, 1998


Quality Parts

6610-200

6610-200 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

*

See Chart

Cylinder assembly, 1 port

1

1 port

**

See Chart

Cylinder assembly, 2 ports

1

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 29860-00

Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 12

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

July 27, 1998

Return

© BT Products


Quality Parts

6620-200 6620-200

K 2 1

9

3 15

8

14 13 7 12 6 11 5 10

4

© BT Products

Return

July 27, 1998


Quality Parts

6620-200

6620-200 Three stage mast freelift cylinder ITEM # PART #

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

July 27, 1998

Return

NAME

# FOR ASSY.

© BT Products

71/150 83/180 87/189

71/150 83/180 87/189


Quality Parts

6650-000 6650-000

Serial Number 25268000 - 28112002 6

7

6

8

10

N O Se L e on fig g ur er e Av 66 a 5 0 ila -0 ble 01

9

11

12

13

14

23

24

20

19 18

17

16

15

22

K

21

25

1

2

25

3

4 3 5

© BT Products

Return

July 28, 1998


Quality Parts

6650-000

6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002 ITEM # PART # 300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 300656-000 302773-016 300938-000 NSS NSS NSS 300655-000 NSS 14908-08 NSS 300651-000 300651-001 49929-03 11160-11 300671-000

Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis O ring Ring, backup O ring Piston Ring, guide Nut, lock Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

NO Se L e on fig g u r er e Av 66 a 50 ila -0 ble 01

1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18 19K 20 21K 22 23 24 25 K

# FOR ASSY.

NAME

July 28, 1998

Return

© BT Products

Right Left


Quality Parts

6650-001 6650-001

Serial Number 28112003 - 29060000

12 6

7 6

17 16

8 10

9

15

11

13 14

20 21 19 K

18

1

22 2

22 3 4 3 5

© BT Products

Return

April 12, 1999


Quality Parts

6650-001

6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000 ITEM # PART # 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18K 19 20 21 22 K

300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 308057-000 302773-016 300938-000 NSS NSS NSS NSS 300651-000 300651-001 49929-03 11160-11 308058-000

April 12, 1999

Return

# FOR ASSY.

NAME Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Ring, guide Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)

© BT Products

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

Right Left


Quality Parts

6650-002 6650-002

Serial Number 29060001 - UP

12 6

7 6

17 16

8 10

9

15

11

13 14

20 21 19 K

18

1

22 2

22 3 4 3 5

© BT Products

Return

April 12, 1999


Quality Parts

6650-002

6650-002 Reach cylinder assembly Serial Number 29060001 - UP ITEM # PART # 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18K 19 20 21 22 K

309777-000 309777-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 308057-000 302773-016 300938-000 NSS NSS NSS NSS 309780-000 309780-001 308515-000 11160-11 308058-000

April 12, 1999

Return

# FOR ASSY.

NAME Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Ring, guide Retainer Tube cylinder, Right Tube cylinder, Left Bearing, spherical Fitting, grease Kit, seal (Contains Items Marked with “K”)

© BT Products

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

Right Left


Quality Parts

6660-000 6660-000

13 14 12 11

7 5

8

9

10

6

1 2 3 4

© BT Products

Return

May 05, 1998


Quality Parts

6660-000

6660-000 Tilt Cylinder assembly ITEM # PART # 1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K

300892-000 49929-11 300891-000 301951-016 NSS NSS 300898-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 300900-000

May 05, 1998

Return

# FOR ASSY.

NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)

© BT Products

1 2 2 4 1 1 1 1 1 1 1 1 1 1 1

UNITS


Quality Parts

© BT Products

Return


Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

© BT Products

Return


Quality Parts

7110-000 7110-000

4 5

9

1 2 7 3

8 10 6

20 13

17

15

14 16

12

14 13

19

5 7 11

1 2

18

© BT Products

Return

July 27, 1998


Quality Parts

7110-000

7110-000 Two stage mast ITEM # PART #

NAME

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20

Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 71/100 Chain, lift 71/100 2 83/124 Chain, lift 83/124 2 95/150 Chain, lift 95/150 2 Pin, cotter 8 71/100 Column, Inner 71/100 1 83/124 Column, Inner 83/124 1 95/150 Column, Inner 95/150 1 Pin, chain 4 Reach unit (See Fig.# 7240-000) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 6 Cylinder lifting gear (See Fig.# 7170-000) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 71/100 Column, Outer 71/100 1 83/124 Column, Outer 83/124 1 95/150 Column, Outer 95/150 1

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305081-000 305081-001 305081-002 30554-00 ----------------305946-001 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305495-000 305495-001 305495-002

July 27, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

7110-100 7110-100 30

31 29 33

29

2

32

34 36 35 8

4 3

1

5

15

5

6 10

9

6

3

19 7

1

23

4 15

12

13

16 4

28

24

22 21

25

3

20

16 14

18

27

3 5

5 18

6 25 24 39 26

6 38

25

43

11

4

17

41

42 40

37

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 19

Item # 28

71/150

14835-08

303908-000

14835-83

303923-000

303974-000

83/180

14835-10

303908-001

14835-84

303923-001

303974-001

87/189

14835-70

303908-002

14835-85

303923-002

303974-002

© BT Products

Return

July 27, 1998


Quality Parts

7110-100

7110-100 Three stage mast ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

4 Anchor, chain 2 Chain, Staging lift 16 Pin, cotter 8 Pin, chain As Req’d. Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] 8 Bearing 2 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 1 Column, inner 2 Chain, Free lift 1 Cylinder lifting gear (See Fig.# 7170-000) 1 Staging cylinder assembly (See Fig.# 7240-000) 2 Pin, anchor 2 Pin, cotter 4 Nut 4 Nut, jam 1 Line, hydraulic 4 Screw, cap 1 Column, Intermediate 1 Bracket 2 Screw, cap 2 Lockwasher 1 Sheave 6 Screw, cap 8 Washer, flat 2 Nut 1 Frame, straddle (State Model & Serial Number) 1 Column, outer 4 Washer, shim 2 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 1 Sheave, hose 1 Screw, cap 1 Shaft, sheave 1 Sheave, hydraulic, and electrical 1 Washer, flat 1 Screw, cap

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 305567-000 301652-016 See Chart 305522-000 50003-01 50001-11 305535-000 301958-060 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060 304610-000 305148-000 14935-01 301652-016

July 27, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

7170-000 7170-000

1 2 3 4 5 6 8

3 7

9 3

10

6 5 4 3 2 1

© BT Products

Return

May 05, 1998


Quality Parts

7170-000

7170-000 Two / Three stage mast lifting gear ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 10

Fitting, grease Ring, retainer Shim, 0.063 in. [1.58 mm] Race Bearing, roller Sheave, chain Head, sheave Sheave, hydraulic and electrical Shaft Shaft (Cold Storage) Screw, set

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 305148-000 304117-000 307612-000 301740-001

May 05, 1998

Return

# FOR ASSY.

© BT Products

2 2 4 2 2 2 1 1 1 1 2

UNITS

Cold Storage


Quality Parts

7210-000 7210-000

Serial Number 25268000 - 28077001

21 20

19 18

15 17

1

16

K

14

2 15

3 13

4

4 5

6

7

8

12 11 10

9

© BT Products

Return

July 24, 1998


Quality Parts

7210-000

7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * * *

41949-00 41949-01 41949-02

1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 15 301790-014 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Cylinder assembly, 8 in. [203.2 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

NAME

© BT Products

4 in. Stroke 6 in. Stroke 8 in. Stroke


Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP 1 2 25

4

24

23

21 22

20 19 18 17

26

16

15

14

5 29

3

9

7 28

10

8

6

27 13 12

11

© BT Products

Return

July 24, 1998


Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *

307969-000 307969-001 307969-002

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1

NAME

© BT Products

4 in. Stroke 6 in. Stroke 8 in. Stroke

4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke


Quality Parts

7241-000 7241-000

22 21

Serial Number 27324000 - 29032000

7 16

6

18 15 7 10 49 9

5 4

39

23

8

17

7 20 25

19

12 13 14

3

44 42

24

1

43

40

7 1

41

38 34

6

2

45

2 26

11

37

27

45

36

28 29

34 46 35 48

7

30

33 32 31

33

47 ITEM # PART #

NAME Reach Assembly (2 Stage) Reach Assembly (3 Stage)

UNITS

1 1

2 Stage 3 Stage

* *

304686-001 304686-000

1 2 2 3 3 4 5 6 7 8 8 9 9

302773-016 Nut, thin 4 307009-000 Washer, thick As Req’d. 307009-001 Washer, thin As Req’d. 306686-000 Frame, rear (2 Stage) 1 307295-000 Frame, rear (3 Stage) 1 24600 Screw, flat head 2 306678-000 Arm, Left 1 49929-13 Bushing 2 11160-11 Fitting, grease 8 306688-000 Arm, inner (2 Stage) 1 306682-000 Arm, inner (3 Stage) 1 ------------------- Control valve NO sideshifter (See Fig.# 6220-000) 1 ------------------- Control valve with sideshifter (See Fig.# 6220-100) 1 © BT Products

Return

# FOR ASSY.

2 Stage 3 Stage

2 Stage 3 Stage

July 27, 1998


Quality Parts

7241-000

7241-000 Reach assembly Serial Number 27324000 - 29032000 ITEM # PART #

NAME

# FOR ASSY.

10 11 12 13 14 15 16 17 18 19 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 38 38 39 40 41 42 43 44 45 46 47 48 49

Screw, lock Bushing Plug, wear Bearing Washer Clamp, poly Cover Screw Cover, valve Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Fork bar Screw, cap Shaft, pivot Arm, Right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bumper Shim, 0.050 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap Manifold (3 Stage) Shim Shim Shaft Nut Clamp Screw Washer, flat Bracket Screw, socket head Pin, yoke (2 Stage) Pin, cotter (2 Stage) Anchor, chain (2 Stage) Bushing

2 2 2 2 2 2 4 2 1 1 1 1 2 2 2 2 1 2 2 1 2 2 2 2 2 6 3 As Req’d. As Req’d. 2 1 As Req’d. As Req’d. 2 2 2 2 2 1 12 2 2 1 2

21424 49929-05 307015-000 21089-01 300889-000 306050-000 306258-000 24488 306861-000 306961-000 306689-000 306683-000 11073-17 300923-001 300923-000 49929-09 300902-000 301652-016 306965-001 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49563-00 11857-10 11857-11 11854-03 306166-000 21837-00 21837-01 306965-000 302773-008 15677-02 301652-016 50000-13 306169-000 11047-18 11135-07 11133-05 306096-000 49929-04

July 27, 1998

Return

© BT Products

UNITS

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage

2 Stage 2 Stage 2 Stage


Quality Parts

7241-001 7241-001

19

18

Serial Number 29032001 - 29125000

7 6 12

2 1

7

5

10

8

7

13

14 15 21

22 16 11

9

4

3

20

17

45 46 24

43 47

23

7 6

42

26

23 25 1

36 35 44 41

40

34

39 36 38

33

27

35

28

37 50

ITEM # PART #

30

48 NAME Reach Assembly (2 Stage) Reach Assembly (3 Stage)

* *

308274-001 308274-000

1 2 3 3 4 5 6 7 8 9 9 10 10 11

20420 Screw, cap 308039-000 Pin 308261-000 Frame, rear (2 Stage) 308042-000 Frame, rear (3 Stage) 24600 Screw, flat head 306678-000 Arm, left 49929-13 Bushing 11160-11 Fitting, grease 49929-04 Bushing 308262-000 Arm, inner (2 Stage) 308236-000 Arm, inner (3 Stage) ------------------- Control valve NO sideshifter (See Fig.# 6220-001) ------------------- Control valve with sideshifter (See Fig.# 6220-101) 21424 Screw, lock © BT Products

Return

7

31

32 49

29

32

# FOR ASSY.

UNITS

1 1

2 Stage 3 Stage

4 4 1 1 2 1 2 8 2 1 1 1 1 2

2 Stage 3 Stage

2 Stage 3 Stage

May 18, 1999


Quality Parts

7241-001

7241-001 Reach assembly Serial Number 29032001 - 29125000 ITEM # PART #

NAME

# FOR ASSY.

12 13 14 15 16 17 17 18 19 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Cover, valve Clamp, poly Cover Screw Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Bar, fork Screw, cap Washer, thick Washer, thin Washer Pin Arm, right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bushing Screw, socket head Bumper Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap (3 Stage) Manifold (3 Stage) Screw Clamp Washer, flat Bracket Nut Cap, bearing Bearing Nut Anchor, chain (2 Stage) Pin, yoke (2 Stage) Pin, cotter (2 Stage)

1 2 4 2 1 1 1 2 2 2 2 1 2 As Req’d. As Req’d. 2 2 1 2 2 2 2 2 6 2 6 3 As Req’d. As Req’d. As Req’d. As Req’d. 2 1 2 2 2 1 2 2 2 2 1 2 2

306861-000 306050-000 306258-000 24488 308560-000 308263-000 308232-000 11073-17 308240-001 308240-000 49929-09 308041-000 301652-016 307009-000 307009-001 300889-000 308039-000 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49929-05 11047-18 49563-00 21837-00 21837-01 11857-10 11857-11 11854-03 306166-000 301652-016 15677-02 50000-13 306169-000 302773-008 307015-000 21089-01 301960-008 306096-000 11135-07 11133-05

May 18, 1999

Return

© BT Products

UNITS

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage 3 Stage

2 Stage 2 Stage 2 Stage


Quality Parts

7241-002 7241-002

19

18

Serial Number 29125001 - UP

7 6 12

2 1

7

5

10

8

7

13

14 15 21

22 16 11

9

4

3

20

17

45 46 24

43 47

23

7 6

42

26

23 25 1

36 35 44 41

40

34

39 36 38

33

27

35

28

37 50

ITEM # PART #

30

48 NAME Reach Assembly (2 Stage) Reach Assembly (3 Stage)

* *

308274-001 308274-000

1 2 3 3 4 5 6 7 8 9 9 10 10 11

20420 Screw, cap 308039-000 Pin 308261-000 Frame, rear (2 Stage) 308042-000 Frame, rear (3 Stage) 24600 Screw, flat head 306678-000 Arm, left 49929-13 Bushing 11160-11 Fitting, grease 49929-04 Bushing 308262-000 Arm, inner (2 Stage) 308236-000 Arm, inner (3 Stage) ------------------- Control valve NO sideshifter (See Fig.# 6220-001) ------------------- Control valve with sideshifter (See Fig.# 6220-101) 21424 Screw, lock © BT Products

Return

7

31

32 49

29

32

# FOR ASSY.

UNITS

1 1

2 Stage 3 Stage

4 4 1 1 2 1 2 8 2 1 1 1 1 2

2 Stage 3 Stage

2 Stage 3 Stage

May 18, 1999


Quality Parts

7241-002

7241-002 Reach assembly Serial Number 29125001 - UP ITEM # PART #

NAME

# FOR ASSY.

12 13 14 15 16 17 17 18 19 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Cover, valve Clamp, poly Cover Screw Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Bar, fork Screw, cap Washer, thick Washer, thin Washer Pin Arm, right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bushing Screw, socket head Bumper Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap (3 Stage) Manifold (3 Stage) Screw Clamp Washer, flat Bracket Nut Cap, bearing Bearing Nut Anchor, chain (2 Stage) Pin, yoke (2 Stage) Pin, cotter (2 Stage)

1 2 4 2 1 1 1 2 2 2 2 1 2 As Req’d. As Req’d. 2 2 1 2 2 2 2 2 6 2 6 3 As Req’d. As Req’d. As Req’d. As Req’d. 2 1 2 2 2 1 2 2 2 2 1 2 2

306861-000 306050-000 306258-000 24488 308263-000 308263-000 308232-000 11073-17 308240-001 308240-000 49929-09 308041-000 301652-016 307009-000 307009-001 300889-000 308039-000 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49929-05 11047-18 49563-00 21837-00 21837-01 11857-10 11857-11 11854-03 306166-000 301652-016 15677-02 50000-13 306169-000 302773-008 307015-000 21089-01 301960-008 306096-000 11135-07 11133-05

May 18, 1999

Return

© BT Products

UNITS

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage 3 Stage

2 Stage 2 Stage 2 Stage


Quality Parts

7410-000 7410-000

1

2

5

3

4

© BT Products

Return

July 27, 1998


Quality Parts

7410-000

7410-000 Fork assembly ITEM # PART #

UNITS 30 in. long 36 in. long 42 in. long 48 in. long

* * * *

25008-01 25008-02 25008-03 25008-04

Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick)

2 2 2 2

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

1 1 1 1 1 1

July 27, 1998

Return

NAME

# FOR ASSY.

© BT Products


Quality Parts

© BT Products

Return


Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

© BT Products

Return


Quality Parts

© BT Products

Return


Quality Parts

9000 Options / Attachments 9000 Options / Attachments

© BT Products

Return


Quality Parts

9370-000 9370-000

1 2

3

4

5

6

© BT Products

Return

July 27, 1998


Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

July 27, 1998

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d. 2 3 1 1 2 1 2 1

© BT Products

UNITS


Quality Parts

9390-000 9390-000

1

2

© BT Products

Return

July 27, 1998


Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

July 27, 1998

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

© BT Products

3 1

UNITS


Quality Parts

9500-000 9500-000

1

3 2

© BT Products

Return

July 27, 1998


Quality Parts

9500-000

9500-000 Extra mechanical equipment ITEM # PART #

UNITS

1 1 1

306294-000 306294-001 306294-002

Backrest, 44 in. (1118mm) load (No Sideshifter) Backrest, 36 in. (915mm) load (No Sideshifter) Backrest, 48 in. (1219mm) load (No Sideshifter)

1 1 1

44 inch 36 inch 48 inch

1 1 1

305138-000 305138-001 305138-002

Backrest, 44 in. (1118mm) load (With Sideshifter) Backrest, 36 in. (915mm) load (With Sideshifter) Backrest, 48 in. (1219mm) load (With Sideshifter)

1 1 1

44 inch 36 inch 48 inch

2 3

301957-030 50000-15

Screw, cap Washer, flat

4 4

July 27, 1998

Return

NAME

# FOR ASSY.

© BT Products


Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

3

Position heaters on inside of cover as shown.

5

3

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

© BT Products

Return

July 27, 1998


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

July 27, 1998

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

© BT Products

1 1 4 2 2 2

UNITS


Quality Parts

© BT Products

Return


Quality Parts

10000 Tools 10000 Tools

© BT Products

Return


Quality Parts

10010-000 10010-000

1 2

© BT Products

Return

January 21, 1998


Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS


Quality Parts

10020-000 10020-000

1

3

2

4

6

5

© BT Products

Return

January 21, 1998


Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

1 1 1 1 1 1 1 1 1

UNITS


Quality Parts

© BT Products

Return


Quality Parts

11000 Numerical Index 11000 Numerical Index

© BT Products

Return


© BT Products

Return


WRX30 ELECTRIC TRUCK Numerical Index This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

20055 20174 20174 20174 20348 20375 20420 20420 20616 21424 21424 21424 24488 24488 24488 24600 24600 24600 27205 28336 29544 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11015-39

0640-000 6650-000 6650-001 6650-002 5180-000 3300-000 7241-001 7241-002 3540-000 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 5161-000 0300-000 0820-000 0641-000 0641-000 0641-000 5330-000 0850-000 0850-000 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6610-200

17 3 3 3 2 20 1 1 5 10 11 11 17 15 15 4 4 4 3 7 1 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 13

11017-04 11020-41 11020-43 11020-46 11030-21 11039-31 11047-18 11047-18 11047-18 11072-14 11073-17 11073-17 11073-17 11073-24 11073-34 11133-05 11133-05 11133-05 11133-05 11133-05 11135-07 11135-07 11135-07 11157-03 11157-03 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11695-05 11695-06 11695-12 11695-12 11813-14 11813-15 11827-20 11827-20 11844-02

3560-000 3540-000 4110-000 5161-000 2550-000 2550-000 7241-000 7241-001 7241-002 5510-000 7241-000 7241-001 7241-002 0640-000 3560-000 7110-000 7110-100 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 7110-000 7110-100 3550-000 3550-000 3560-000 4110-000 4110-001 6650-000 6650-001 6650-002 7110-100 7170-000 7241-000 7241-001 7241-002 4180-000 9370-000 4180-000 2550-000 3560-000 4180-000 5510-000 3300-000 0640-000 4110-001 4110-001 0342-000 0342-000 6610-100 6620-200 2550-000

16 6 19 5 10 14 45 34 34 17 21 18 18 1 9 11 14 47 50 50 46 49 49 5 3 1 1 6 23 26 25 22 22 35 1 7 7 7 3 1 10 12 14 12 18 9 2 15 21 6 5 4 4 3

June 23, 1999

Return

© BT Products


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

11844-02 11854-03 11854-03 11854-03 11857-05 11857-05 11857-09 11857-09 11857-10 11857-10 11857-10 11857-11 11857-11 11857-11 11857-20 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-05 11936-17 12318-03 12318-03 12318-05 12318-05 12391-10 13281-02 13281-02 13928-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14851-04 14908-08 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-02 15677-10 15677-10 15677-10 15677-10 15677-15

3300-000 7241-000 7241-001 7241-002 7110-000 7110-100 7110-000 7110-100 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 3550-000 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200 6620-200 2550-000 3560-000 6128-000 6128-001 6128-000 6128-001 6610-200 4110-000 4110-001 6110-001 0640-000 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7110-100 4110-000 4110-001 5390-000 6650-000 5230-000 3560-000 7110-100 5310-000 7241-000 7241-001 7241-002 4110-000 4110-001 5390-000 6124-100 6124-001

1 36 38 38 1 5 1 5 35 37 37 35 37 37 4 4 2 16 2 1 2 1 9 7 * * * * 8 5 6 7 18 2 2 4 4 4 2 10 10 10 24 17 2 20 5 15 42 4 41 41 41 25 18 3 12 7

20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 21037-04 21037-05 21037-05 21089-01 21089-01 21089-01 21089-02 21089-02 21837-00 21837-00 21837-00 21837-01 21837-01 21837-01 22226-01 23006-00 23007-00 23008-00 23019-00 23075-02 23296-00 23309-01 23452-01 25008-01 25008-02 25008-03 25008-04 25094-04 25189-02 25203-09 25204-09 25332-01 25332-02 25332-04 25332-04 25332-04 25332-04 26617-03 26907-00 26907-01 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28142-00 28200-00 28200-00

3530-000 3530-000 3530-000 3530-000 5390-000 5310-000 5310-000 6124-100 6124-000 6124-001 7241-000 7241-001 7241-002 7110-000 7110-100 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 5610-000 2550-000 2550-000 3360-000 3300-000 6610-100 0850-000 5161-000 5192-000 7410-000 7410-000 7410-000 7410-000 5430-000 0390-200 0390-200 0390-200 5430-000 9370-000 6129-000 6129-000 6129-001 6129-001 7110-100 6124-100 6124-000 6124-001 6124-100 6124-100 3560-000 3560-000 3560-000 3560-000 6610-200 6620-200 6610-100 6620-200

2 2 2 2 9 3 3 16 6 11 13 46 46 2 6 38 36 36 38 36 36 1 4 13 * 2 9 * 4 1 * * * * 4 3 5 2 17 * * * * * 37 5 2 2 1 9 1 13 10 3 11 12K K K

© BT Products

Return

June 23, 1999


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 29860-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300544-000 300545-000 300549-000 300550-000 300560-000 300560-000 300562-000 300563-000 300647-061 300647-061 300650-000 300650-000 300650-001 300650-001 300651-000 300651-000 300651-001 300651-001 300654-000 300654-000 300654-000 300655-000 300656-000 300671-000 300758-000 300758-001 300889-000 300889-000 300889-000 300891-000 300892-000 300893-000 300897-000 300898-000 300900-000 300902-000 300923-000

0342-000 7110-100 7110-100 7170-000 6610-200 6610-200 6610-100 6610-200 6620-200 7110-100 6610-200 6610-200 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 6100-000 6100-001 6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6650-002 6650-000 6650-000 6650-000 7110-100 7110-000 7241-000 7241-001 7241-002 6660-000 6660-000 6660-000 6660-000 6660-000 6660-000 7241-000 7241-000

7 29 30 6 14 10 6 6 6 36 5 K 2 3 4 1 2 3 4 6 5 10 11 8 6 3 15 17 18 27 27 1 1 2 2 22 19 23 20 8 8 8 18 12 K 13 12 14 24 24 3 1 14 10 7 K 24 22

300923-001 300935-000 300935-000 300935-000 300935-001 300935-001 300935-001 300938-000 300938-000 300938-000 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 301297-000 301298-000 301327-010 301327-014 301327-015 301327-016 301327-017 301327-023 301327-024 301347-000 301347-000 301347-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-090 301653-020

7241-000 6650-000 6650-001 6650-002 6650-000 6650-001 6650-002 6650-000 6650-001 6650-002 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 3560-000 3560-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 7241-000 7241-001 7241-002 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 4110-000 4110-001 4180-000 6124-001 7110-100 7110-100 7241-000 7241-000 7241-001 7241-001 7241-002 7241-002 0340-000 0640-000 3540-000 6125-200 0340-000 0640-000 6110-001 2550-000

22 4 4 4 5 5 5 14 14 14 8 8 24 24 7 7 15 15 5 11 16 20 1 2 4 14 19 32 31 31 1 1 7 * * * 16 * 11 12 4 10 18 43 25 42 22 40 22 40 11 12 2 3 9 11 3 8

June 23, 1999

Return

© BT Products


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

301654-012 301654-012 301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301740-001 301740-001 301748-000 301753-000 301753-000 301754-000 301762-000 301762-000 301764-000 301764-000 301765-000 301765-000 301766-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301790-001 301790-002 301790-003 301790-004 301790-005 301790-006 301790-007 301790-008 301790-009 301790-010 301790-011 301790-012 301790-013 301790-014 301790-015 301790-016 301790-017 301790-018 301790-019 301802-000 301825-010 301825-010 301825-010 301825-010

2550-000 3300-000 2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 3550-000 4110-000 4110-001 7170-000 3540-000 4110-000 4110-001 3300-000 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 0340-000 0342-000 0840-000 5330-000 5510-000

5 19 11 16 7 14 19 9 6 3 3 3 16 14 10 4 13 13 15 6 7 3 4 18 20 20 22 18 13 15 8 6 11 11 10 9 11 8 7 6 1 3 5 13 14 15 15 15 21 19 17 K 2 8 3 2 3 12

301825-010 301827-020 301837-000 301844-000 301854-000 301860-000 301882-000 301885-000 301885-000 301889-000 301916-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301954-025 301954-025 301954-025 301954-035 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030

9660-000 0340-000 7110-100 0340-000 4110-001 3300-000 0340-000 4110-000 4110-001 5430-000 1760-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-000 0300-000 4110-000 4110-001 4111-000 5390-000 7241-000 7241-001 7241-002 4110-000 4110-001 4110-001 4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 0342-000 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 9370-000 3300-000 5430-000 6124-100 6660-000 5190-000 3300-000 4110-000 4110-001 4111-000 3300-000 0340-000 4180-000 3540-000 7110-000 9500-000

6 13 38 1 3 6 12 15 27 6 * 2 1 18 2 20 4 4 26 16 10 4 31 30 30 21K 23K 9K 17 4 14 11 13 8 15 4 * * 6 7 2 2 5 7 5 13 4 2 17 4 5 12 5 6 7 8 10 2

© BT Products

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June 23, 1999


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

301957-035 301957-035 301957-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302096-008 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302290-000 302406-025 302516-000 302519-000 302520-000 302521-000 302522-000 302528-000 302572-000 302572-000 302772-040

0370-000 9390-000 7110-100 7110-000 7110-100 3540-000 4111-000 3300-000 5190-000 5430-000 0300-000 0820-000 4180-000 6124-001 7241-001 7241-002 5180-000 3540-000 7110-000 7110-100 4111-000 0641-000 4111-000 5310-000 5390-000 3560-000 0340-000 4180-000 0340-000 4111-000 4110-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-000 4110-001 4110-000 1760-000 1760-000 1760-000 1760-000 1760-000 4110-000 4110-000 4110-001 7110-100

3 1 39 13 24 14 4 3 5 7 1 6 8 6 47 47 4 13 18 26 8 1 7 1 1 4 10 6 2 5 22K 10K 24K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 2 8K 12 5 7 9 13 9K 12 11 8

302773-008 302773-008 302773-008 302773-016 302773-016 302773-016 302773-016 302792-000 303009-000 303009-025 303305-000 303570-000 303624-000 303707-000 303707-000 303707-000 303716-020 303716-020 303716-030 303716-030 303716-030 303717-030 303717-030 303717-030 303872-000 303908-000 303908-001 303908-002 303923-000 303923-001 303923-002 303974-000 303974-001 303974-002 304012-000 304012-001 304089-000 304090-000 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002

7241-000 7241-001 7241-002 6650-000 6650-001 6650-002 7241-000 5430-000 3300-000 2550-000 9370-000 1760-000 3530-000 7241-000 7241-001 7241-002 7110-000 7110-100 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 6110-001 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 4111-000 4111-000 1760-000 1760-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200

40 44 44 13 13 13 1 7 10 6 * * 2 30 29 29 16 16 29 28 28 28 27 27 5 9 9 9 19 19 19 28 28 28 1 1 13 19 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9

June 23, 1999

Return

© BT Products


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

304112-000 304112-000 304117-000 304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-001 304315-001 304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304574-000 304583-000 304610-000 304619-000 304619-000 304619-001 304619-001 304633-000 304634-000 304647-000 304648-000 304653-000 304654-000 304655-000 304659-000 304686-000 304686-001 304775-000 304783-000 304794-000 304794-000 304795-000 304795-000 304795-000 304795-000 304796-000 304797-000 304797-000 304797-000 304797-000 304855-000 304855-000 304955-000 304956-000 304959-000 304983-000 305008-000

6610-100 6620-200 7170-000 7170-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 5310-000 5192-100 3540-000 3540-000 3560-000 3560-000 7170-000 7110-000 7110-100 7110-000 7110-100 0340-000 3560-000 7110-100 3550-000 3550-000 3550-000 3550-000 0640-000 0640-000 0370-000 0640-000 0640-000 0640-000 0640-000 0300-000 7241-000 7241-000 5390-000 0390-200 6220-100 6220-101 6220-000 6220-001 6220-100 6220-101 6220-100 6220-000 6220-001 6220-100 6220-101 4110-000 4110-001 0850-000 0850-000 0850-000 7170-000 6100-000

8 8 9 7 4 3 4 3 4 3 1 1 9 12 8 2 3 17 15 3 1 3 * 40 2 2 2 2 19 6 1 7 3 21 10 9 * * 6 4 3 3 2 2 2 2 4 1 1 1 1 17 19 * * * 2 *

305008-001 305009-000 305009-000 305010-000 305021-000 305023-000 305042-000 305081-000 305081-001 305081-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305282-001 305493-000 305495-000 305495-001 305495-002 305507-000 305522-000 305535-000 30554-00 30554-00 305564-000 305564-000 305567-000 305629-000 305629-000 305632-000 305633-000 305716-000 305755-000 305755-000

6100-001 0300-000 6110-001 6110-001 6170-000 0850-000 0390-200 7110-000 7110-000 7110-000 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 9500-000 9500-000 9500-000 0300-000 7110-100 7170-000 5230-000 5310-000 7110-000 7110-000 7110-000 0850-000 7110-100 7110-100 7110-000 7110-100 4110-000 4110-001 7110-100 6129-000 6129-001 0300-000 0300-000 6110-001 6120-000 6120-001

* 13 4 6 * 11 1 6 6 6 * * * 3 3 3 10 10 10 13 1 3 * 6 * 4 7 8 9 10 5 2 1 1 1 6 41 8 2 5 20 20 20 10 20 23 7 4 15 27 17 7 3 11 10 8 14 15

© BT Products

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June 23, 1999


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

305755-010 305755-010 305786-000 305858-000 305859-000 305860-000 305860-001 305861-000 305862-000 305878-000 305879-000 305881-000 305935-000 305938-000 305946-001 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000

6120-000 6120-001 3540-000 0640-000 0640-000 0640-000 0640-000 0640-000 0640-000 5460-000 1760-001 5390-000 5390-000 6160-100 7110-000 0850-000 5430-000 5430-000 5430-000 5430-000 0342-000 0342-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 9370-000 9370-000 9370-000 9370-000 1760-001 1750-000 3300-000 0840-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001

K K 10 5 8 8 8 9 4 1 * 5 7 1 9 1 10 8 9 9 1 2 14 16 15 13 8 3 11 2 1 2 2 2 2 2 * 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25

306010-000 306012-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306050-000 306050-000 306050-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306067-002 306067-003 306067-003 306096-000 306096-000 306096-000 306097-000 306105-000 306106-000 306107-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306136-000 306137-000 306139-000 306140-000 306141-000 306142-000 306143-000 306149-000 306150-000 306166-000 306166-000 306166-000 306169-000

1750-000 6100-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 7241-000 7241-001 7241-002 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 0820-000 0820-000 0820-000 7241-000 7241-001 7241-002 5510-000 0850-000 0850-000 0850-000 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 0820-000 0820-000 7241-000 7241-001 7241-002 7241-000

* 13 13 12 9 10 3 4 15 13 13 3 4 12 12 10 10 14 14 11 11 13 4 4 4 48 48 48 14 2 3 4 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 20 21 22 23 15 5 5 37 39 39 44

June 23, 1999

Return

© BT Products


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

306169-000 306169-000 306179-000 306180-000 306180-000 306181-000 306181-000 306182-000 306182-000 306183-000 306183-001 306186-000 306191-008 306191-009 306215-001 306216-001 306239-000 306258-000 306258-000 306258-000 306264-003 306264-004 306264-005 306275-000 306275-000 306294-000 306294-001 306294-002 306345-000 306360-000 306360-000 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306374-000 306374-002 306396-000 306415-000 306416-000 306418-000 306419-000 306420-000 306420-001 306467-000 306611-000 306611-001 306670-000 306671-000 306678-000 306678-000 306678-000 306678-001 306678-001 306678-001 306682-000

7241-001 7241-002 6127-000 6128-000 6128-001 6128-000 6128-001 6127-000 6127-001 6126-001 6126-100 9370-000 5590-000 5590-100 5390-000 5390-000 0340-000 7241-000 7241-001 7241-002 0820-000 0820-000 0820-000 0820-000 0820-000 9500-000 9500-000 9500-000 5460-000 0820-000 0820-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 6129-000 6120-001 9390-000 10010-000 10010-000 0850-000 0850-000 0850-000 0850-000 6160-100 6220-000 6220-100 6100-001 6100-001 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 7241-000

43 43 3 3 3 2 2 2 2 2 2 * 1 1 10 11 7 16 14 14 4 4 4 5 5 1 1 1 3 5 5 * * * * * * 3 13 2 1 2 9 5 5 5 16 * * 16 17 5 5 5 27 26 26 8

306683-000 306686-000 306688-000 306689-000 306774-001 306858-000 306861-000 306861-000 306861-000 306877-001 306898-000 306961-000 306965-000 306965-001 307009-000 307009-000 307009-000 307009-001 307009-001 307009-001 307015-000 307015-000 307015-000 307107-000 307107-000 307107-001 307107-001 307107-002 307107-002 307107-003 307107-003 307107-004 307107-004 307107-005 307107-005 307107-006 307107-006 307107-007 307107-007 307107-008 307107-008 307111-000 307111-000 307295-000 307334-000 307444-000 307567-000 307601-001 307612-000 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000

7241-000 7241-000 7241-000 7241-000 0820-000 0340-000 7241-000 7241-001 7241-002 0820-000 6125-200 7241-000 7241-000 7241-000 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-000 6125-100 5590-000 6125-100 5590-000 6125-100 5590-000 5590-100 7241-000 0820-000 0641-000 5180-000 5430-000 7170-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001

20 3 8 20 2 5 18 12 12 3 4 19 39 26 2 23 23 2 23 23 12 45 45 3 7 3 7 3 7 2 6 2 6 2 6 2 1 2 1 2 1 3 4 3 7 5 3 5 9 1 2 3 10 4 5 6 7 8

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June 23, 1999


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

307637-000 307638-000 307639-000 307644-000 307969-000 307969-001 307969-002 308039-000 308039-000 308039-000 308039-000 308041-000 308041-000 308042-000 308042-000 308057-000 308057-000 308058-000 308058-000 308232-000 308232-000 308236-000 308236-000 308240-000 308240-000 308240-001 308240-001 308261-000 308261-000 308262-000 308262-000 308263-000 308263-000 308263-000 308266-000 308266-001 308274-000 308274-000 308274-001 308274-001 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308289-002 308290-000

1760-001 1760-001 1760-001 5330-000 7210-001 7210-001 7210-001 7241-001 7241-001 7241-002 7241-002 7241-001 7241-002 7241-001 7241-002 6650-001 6650-002 6650-001 6650-002 7241-001 7241-002 7241-001 7241-002 7241-001 7241-002 7241-001 7241-002 7241-001 7241-002 7241-001 7241-002 7241-001 7241-002 7241-002 6220-101 6220-001 7241-001 7241-002 7241-001 7241-002 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001

9 11 12 1 * * * 2 25 2 25 21 21 3 3 12 12 K K 17 17 9 9 19 19 19 19 3 3 9 9 17 16 17 * * * * * * 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 17 20

308291-000 308292-000 308293-000 308293-001 308293-002 308294-000 308294-001 308294-002 308295-000 308296-000 308297-000 308298-000 308328-000 308439-000 308439-000 308515-000 308518-000 308539-000 308558-000 308560-000 309777-000 309777-001 309780-000 309780-001 41949-00 41949-01 41949-02 42136-00 42136-00 49274-10 49283-00 49506-03 49516-49 49517-07 49517-09 49517-15 49517-17 49517-17 49517-17 49517-17 49517-18 49517-18 49517-19 49517-29 49517-33 49517-33 49517-34 49517-35 49548-00 49548-00 49548-00 49563-00 49563-00 49563-00 49587-01 49607-00 49607-00 49615-01

7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 6220-101 4110-000 4110-001 6650-002 5510-000 0850-000 6127-001 7241-001 6650-002 6650-002 6650-002 6650-002 7210-000 7210-000 7210-000 3550-000 3550-000 6610-200 9370-000 9660-000 6124-100 6124-000 6124-000 6124-000 6120-000 6120-000 6120-001 6120-001 6120-000 6120-001 6124-100 6124-100 6124-001 6124-100 6124-001 6124-001 6610-100 6610-200 6620-200 7241-000 7241-001 7241-002 6110-001 5390-000 9370-000 6124-000

21 22 25 25 25 26 26 26 27 28 29 K 4 K K 21 4 * 3 16 1 2 19 20 * * * 6 6 7 6 4 4 7 3 8 3 4 3 4 10 10 18 11 12 19 9 3 2 1 2 34 35 35 9 8 * 4

June 23, 1999

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© BT Products


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

49615-01 49616-01 49616-01 49616-01 49623-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-02 49641-54 49641-55 49641-56 49643-29 49643-29 49643-30 49643-30 49643-31 49643-31 49643-35 49643-35 49643-36 49643-36 49643-37 49643-38 49643-39 49643-39 49652-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49653-08 49653-08 49653-13 49654-01 49654-01 49655-01 49655-01 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-01 49656-01 49656-01 49656-02 49656-08 49656-08

6124-001 6120-000 6120-001 6124-100 6128-001 6125-100 6125-200 6124-100 6125-100 6125-200 6124-100 6124-100 6124-100 6124-100 6125-100 6125-200 6129-000 6129-001 6129-000 6129-001 6127-000 6127-001 6127-000 6127-001 6128-000 6128-000 6128-001 6128-001 6124-100 6120-000 6120-000 6120-000 6120-001 6120-001 6120-001 6128-000 6129-000 6129-001 7210-000 6124-001 6120-000 6120-001 6120-000 6120-001 6126-001 6126-100 6127-000 6127-001 6128-000 6128-001 6129-000 6129-001 6120-000 6120-001 6124-100 6124-000 6120-000 6120-001

4 9 9 14 7 3 2 8 2 5 3 2 2 2 4 1 5 1 1 5 5 5 6 6 6 5 5 6 15 7 8 11 7 8 11 7 2 2 4 8 13 14 6 6 1 1 4 4 4 4 6 6 2 2 17 5 12 12

49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-12 49670-00 49709-10 49771-00 49771-02 49771-02 49771-09 49831-00 49832-00 49832-00 49832-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49854-08 49854-08 49856-148 49856-148 49910-01 49910-02 49910-02 49929-03 49929-03 49929-04 49929-04 49929-04 49929-05 49929-05 49929-05 49929-09 49929-09 49929-09 49929-11 49929-13 49929-13 49929-13 49993-07 49993-07 49994-03 49994-03 50000-13 50000-13 50000-13 50000-15

6126-001 6126-100 6127-000 6127-001 6128-000 6128-001 6128-001 6129-000 6129-001 6124-001 10020-000 4180-000 9370-000 5310-000 9370-000 9660-000 9660-000 7241-000 7241-001 7241-002 5191-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 5191-000 3560-000 3550-000 3550-000 6650-000 6650-001 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 6660-000 7241-000 7241-001 7241-002 7110-100 7170-000 7110-100 7170-000 7241-000 7241-001 7241-002 0370-000

3 3 1 1 1 1 8 4 4 5 5 5 * * * 3 1 33 32 32 2 3 1 1 1 1 1 1 1 1 4 5 12 5 5 24 21 49 8 8 11 33 33 23 20 20 2 6 6 6 32 4 31 5 43 42 42 2

© BT Products

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June 23, 1999


WRX30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

50000-15 50000-17 50000-19 50000-19 50001-11 50001-11 50003-01 50003-01 50004-03 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-07907-00 52-07933-00

9500-000 0300-000 7110-000 7110-100 7110-100 7110-100 7110-100 7110-100 5180-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 5430-000 6129-000 6129-000 6129-001 6129-001 9370-000 5390-000

3 8 14 25 22 33 21 34 1 7 7 7 7 7 7 8 7 12 * * * * * 12

June 23, 1999

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PART #

© BT Products

FIG #

ITEM #


Return


Return


Back Cover

®

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

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®

Front Cove

r

Master Quality Parts Book

WRX 30 Electric Straddle Reach Stacker Truck Effective Serial Number WRX3027324000 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308539-000

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Date: October 25, 1999


BT Prime-Mover is a trademark of BT Prime-Mover Inc., © 1999 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.

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Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

WRX 30 2 9 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (3000) Model (WRX)

June 01, 1999

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© BT Products

3


General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS Not Available NA Not Sold Separately NSS As Req'd Use as required Parts of a kit K Not shown on drawing * ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

C

B

D A

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

4

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

June 01, 1999


June 01, 1999

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© BT Products

5


Quality Parts 0841

6120 6160

5160

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.

0641

Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

DC Voltage

Battery Wt. Max. (Lbs.)

Type

UL Class Battery Type

A

Cap. (Lbs.)

B

C

Battery Wt. Min. (Lbs.)

Max. Rear0 Tilt Max. Amp. Hours(@8Hr.)

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

1750

0820

6170

6100

BT Prime-Mover, Inc. Muscatine, IA 52761

5190

4111

6110

0640

0370

4110 3550 4180 0340

5181

3540 0300

3300 3360

1760

2550 3560 3530

6

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© BT Products

May 20, 1999


Quality Parts 9370

6124

5310

6610 6620

7110

5230 5290 0

1/2

1

7170

1 8

9390

5610

9500

5192

5460

7410 6128 7240 7420

0390 5390 5430

6125 9100

6126

May 20, 1999

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10010

10020 © BT Products

7


Quality Parts

6220

6129 6650

6127 6660

7240

8

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© BT Products

May 20, 1999


Index

Quality Parts

0000 Chassis 0300-000 Frame / Chassis ............................................................................................................................ 15 0340-000 Inspection covers...........................................................................................................................17 0342-000 Inspection covers (“EE” electrical box) ..........................................................................................19 0370-000 Counter balance weight................................................................................................................. 21 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ................................................................. 23 0640-000 Drivers controls (Two spool valve handle).....................................................................................25 0641-000 Drivers controls (Speed and direction) ..........................................................................................27 0820-000 Finger / toe guards ........................................................................................................................ 29 0840-000 Driver protection (Reverser) .......................................................................................................... 31 0850-000 Signs, warnings ............................................................................................................................. 33

1000 Motors 1750-000 Pump motor ................................................................................................................................... 37 1760-000 Drive motor Serial Number 25268000 - 27108000 ........................................................................ 39 1760-001 Drive motor Serial Number 27108001 - UP ................................................................................... 41

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit............................................................................................................. 45

3000 Brake / Wheel System 3300-000 Parking brake system ....................................................................................................................49 3360-000 Brake drum / disc assembly .......................................................................................................... 51 3530-000 Drive wheel.................................................................................................................................... 53 3540-000 Support / swivel wheel................................................................................................................... 55 3550-000 Load wheels ..................................................................................................................................57 3560-000 Caster assembly ............................................................................................................................ 59

4000 Steering System 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ........................................63 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ................................................... 65 4111-000 Steering arm / wheel (Control head assembly) ............................................................................. 67 4180-000 Steering / radial bearing ................................................................................................................ 69

September 21, 1999

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© BT Products

9


Quality Parts

5000 Electrical System 5161-000 Horn ...............................................................................................................................................73 5180-000 Static strap .....................................................................................................................................75 5190-000 Battery connector...........................................................................................................................77 5191-000 Battery pack connector ..................................................................................................................79 5192-000 200 Amp system line contactor......................................................................................................81 5192-100 200/300 Amp system “EE” line contactor ......................................................................................83 5230-000 Voltage / battery indicator ..............................................................................................................85 5290-000 Hourmeter / speedometer ..............................................................................................................87 5310-000 Start / stop switch ..........................................................................................................................89 5330-000 Speed controls ...............................................................................................................................91 5390-000 Control cables / harnesses ............................................................................................................93 5430-000 Motor power cables .......................................................................................................................95 5460-000 Transistor panel .............................................................................................................................97 5510-000 Micro switches ...............................................................................................................................99 5590-000 Control cables, harness (Two stage mast) ..................................................................................101 5590-100 Control cables, harness (Three stage mast)................................................................................103 5610-000 Pump contactor............................................................................................................................105

6000 Hydraulic System 6100-000 Hydraulic pump (Model # DM-1005) ............................................................................................109 6100-001 Hydraulic pump (Model # DM-1006) ............................................................................................111 6110-001 Hydraulic tank ..............................................................................................................................113 6120-000 Hoses, pipes, connections, mounting points ...............................................................................115 6120-001 Hoses, pipes, connections, mounting points ...............................................................................117 6124-000 Two stage mast lines ...................................................................................................................119 6124-001 Two stage mast lines ...................................................................................................................121 6124-100 Three stage mast lines ................................................................................................................123 6125-100 Two stage mast reach supply lines..............................................................................................125 6125-200 Three stage mast reach supply lines ...........................................................................................127 6126-001 Two Stage reach supply lines ......................................................................................................129 6126-100 Three Stage reach supply lines ...................................................................................................131 6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000.................................................133 6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP............................................................135 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001 ....................................137 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP ...............................................139 6129-000 Reach, reach cylinders hoses......................................................................................................141 6129-001 Reach, reach cylinders hoses......................................................................................................143 6160-100 Two spool control valve ...............................................................................................................145 6170-000 Pressure / flow control valve ........................................................................................................147 6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000.....................................149 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP................................................151 6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000..........................................153 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP.....................................................155 6610-100 Two stage mast lift cylinder .........................................................................................................157 6610-200 Three stage mast staging cylinder ...............................................................................................159 6620-200 Three stage mast freelift cylinder.................................................................................................161 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002.................................................163 6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000.................................................165 6650-002 Reach cylinder assembly Serial Number 29060001 - UP............................................................167 6660-000 Tilt Cylinder assembly..................................................................................................................169

10

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© BT Products

September 21, 1999


Quality Parts

7000 Operating Function - Lifting Device 7110-000 Two stage mast ........................................................................................................................... 173 7110-100 Three stage mast.........................................................................................................................175 7170-000 Two / Three stage mast lifting gear ............................................................................................. 177 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ....................................................... 179 7210-001 Sideshifter assembly Serial Number 28077002 - UP .................................................................. 181 7241-000 Reach assembly Serial Number 27324000 - 29032000 .............................................................. 183 7241-001 Reach assembly Serial Number 29032001 - 29125000 .............................................................. 185 7241-002 Reach assembly Serial Number 29125001 - UP ......................................................................... 187 7410-000 Fork assembly ............................................................................................................................. 189

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9370-000 Warning lights / alarm ..................................................................................................................195 9390-000 Positioning equipment ................................................................................................................. 197 9500-000 Extra mechanical equipment ....................................................................................................... 199 9660-000 Electrical heater ........................................................................................................................... 201

10000 Tools 10010-000 Electrical controllers (Handset).................................................................................................. 205 10020-000 Special tools and lubrications .................................................................................................... 207

11000 Numerical Index WRX-30 Electical Truck Numerical Index .................................................................................................... 211

September 21, 1999

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© BT Products

11


Quality Parts

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© BT Products


Quality Parts

0000 Chassis 0000 Chassis

Return

© BT Products


Quality Parts

0300-000 0300-000

4

3

6

1 2

13

5

11 12

10 9 8 7

14

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© BT Products

July 27, 1998


Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 27, 1998

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# FOR ASSY. UNITS

NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, carrier (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp

© BT Products

2 1 1 2 1 8 2 2 1 1 1 1 1

15


Quality Parts

0340-000 0340-000

2 1

13

12 11 10 8 9 7 3

6

4

5

16

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© BT Products

July 27, 1998


Quality Parts

0340-000

0340-000 Inspection covers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020

July 27, 1998

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# FOR ASSY.

NAME Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw

© BT Products

UNITS

1 2 1 2 1 2 1 1 1 2 2 1 2

17


Quality Parts

0342-000 0342-000

5 1

2 6 3

5 4

300A FUSE

7

18

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© BT Products

July 27, 1998


Quality Parts

0342-000

0342-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

July 27, 1998

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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

© BT Products

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

19


Quality Parts

0370-000 0370-000

1

2

3

20

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© BT Products

July 27, 1998


Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART # 1 2 3

304647-000 50000-15 301957-035

July 27, 1998

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# FOR ASSY.

NAME Counterweight (90 lbs.) Washer, flat Screw, cap

© BT Products

1 2 2

UNITS 90 lbs.

21


Quality Parts

0390-200 0390-200

3 2

4

1

22

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© BT Products

July 27, 1998


Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

July 27, 1998

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# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Products

UNITS

1 4 8 2 4

23


Quality Parts

0640-000 0640-000

5

4 8 2 3 9

18

1 19

2

20 21

6 11

12

14

17

4 13

15

7 10

16 1

11

24

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© BT Products

July 27, 1998


Quality Parts

0640-000

0640-000 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21

UNITS

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305859-000 Knob, auxiliary (Reach & Tilt) 1 305860-000 Knob, auxiliary (Reach & Tilt & Sideshifter &) 1 305860-001 Knob, auxiliary (Reach & Tilt & 1 Aux. Function) 1 305861-000 Switch As Req’d. 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 2 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-100) 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1

July 27, 1998

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# FOR ASSY.

NAME

© BT Products

25


Quality Parts

0641-000 0641-000

1 2

3

4 5 7 1

6

8

26

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© BT Products

August 11, 1997


Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

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# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Products

UNITS

3 1 1 1 2 1 2 2

27


Quality Parts

0820-000 0820-000 3

1 2

4 7

1

7 6

5

28

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© BT Products

November 19, 1997


Quality Parts

0820-000

0820-000 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 7

29544 306774-001 306877-001 306264-003 306264-004 306264-005 306067-002 306067-003 306067-003 306149-000 306150-000 306275-000 306275-000 306360-000 306360-000 301960-008 307334-000

November 19, 1997

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NAME

# FOR ASSY.

Screw Shield, upper Three Stage Mast Shield, top 71/100” Two Stage Mast Windshield, 71/100” Two Stage Mast Windshield, 83/124” Two Stage Mast Windshield, 95/150” Two Stage Mast Windshield, 71/150” Three Stage Mast Windshield, 83/180” Three Stage Mast Windshield, 87/189” Three Stage Mast Screen, 71/100” Two Stage Mast Screen, 83/124” Two Stage Mast Screen, 95/150” Two Stage Mast Screen, 71/150” Three Stage Mast Screen, 83/180” Three Stage Mast Screen, 87/189” Three Stage Mast Nut Washer

As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req’d. As Req’d.

© BT Products

UNITS

29


Quality Parts

0840-000 0840-000

1

2

30

Return

© BT Products

July 27, 1998


Quality Parts

0840-000

0840-000 Driver protection (Reverser) ITEM # PART # 1 2

305990-000 301825-010

July 27, 1998

Return

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

© BT Products

UNITS

1 2

31


Quality Parts

0850-000 0850-000 2

3 KEE P H A N D S C L EA R

4 1

Br eakin g t hese r ules m ay cause ser oi us or f at al ni uj r y t o your self or ot her s Re a d a n d u n d e r s t a n d a l w a r n ni g s a n d o p e r a t ni g ni s t r u c t oi n s ni t h e o p e r a t o r s' m a n u a l b e f o r e o p e r a t ni g t h si t r u c k . O n yl a u t h o r zi e d a n d t r a ni e d o p e r a t o r s a r e t o o p e r a t e t h si m a c h ni e . Ke e p f e e t c el a r o f d r vi e wh e e l a n d ol we r ni g f r a m e . M a k e a s a f t y c h e c k b e f o r e o p e r a t ni g t h e t r u c k a n d d o n o t o p e r a t e fi ni n e e d o f r e p a ri s o r m a ni t e n a n c e . M a ni t e n a n c e si t o b e p e r f o r m e d b y a u t h o r zi e d p e r s o n n e l o n yl . T h si m a c h ni e si d e s gi n e d o f el v e l f ol o r s a n d n o r m a l ni d u s t r ai l o p e r a t oi n s . Ad d ti oi n a l o p e r a t o r s' m a n u a sl c a n b e o b t a ni e d f r o m y o u r d e a el r o r BT Pr m i e - M o v e r , I n c . , M u s c a t ni e , I A 5 2 7 6 1 . 305955 0 - 00

5

12 Mo d e l

Se a ir Nu l mb e r

Tu r c k WtL . e s s Ba e t yr L ( b s ).

Ca p L (. b s ).

Ba e t yr WtMa . xL (. b s ).

A

B

C

Ba e t yr WtMi . n L (. b s ).

0

Ma x Re . a T r tli DCVo a tl g e

Ty p e

UL Cla s s Ba e t yr T y p e

Ma x Amp . H . o u sr @ ( 8 Hr).

C Ma s Se t a ir Nu l mb e r

Ata t c h me n t

L o a d Wh e e T l e r a d Wid h t n I, .

B A Tu r ckas a r e t daa ft c o t yr c o n fo m r so t e r que ri me n st o Pa f o Itr ASME f B5 6 1 . 1 - 993 305956 0 - 00

BT Prm i e M - oven I,r c . Mu s c a n it e A I, 5 2 7 6 1

11

6 10

9 7

13 8

32

Return

© BT Products

August 23, 1999


Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * * *

Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WRX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WRX-30 OPERATOR’S Manual, WRX-30 PARTS Manual, WRX-30 MASTER PARTS Manual, CSX/WSX/WRX SERVICE

1 2 2 2 1 1 1 1 Right 1 Left As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1

305955-000 304597-000 307500-000 309733-000 306419-000 306420-000 306420-001 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305023-000 NSS NSS 23296-00 304955-000 304956-000 308539-000 304959-000

August 23, 1999

Return

© BT Products

UNITS

33


Quality Parts

Return

© BT Products


Quality Parts

1000 Motors 1000 Motors

Return

© BT Products


Quality Parts

1750-000 1750-000

8

2

1

4 3

9

7 6 5

11

10

13 14

36

Return

12

© BT Products

July 27, 1998


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART # *

306010-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 27, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

“EE”

37


Quality Parts

1760-000 1760-000

Effective Serial Number 25268000 - 27108000

1 4

12

5

2

3

11 10

7

6

9 4 13

8 18

14 15 16 17 19

20

38

Return

© BT Products

September 1995


Quality Parts

1760-000

1760-000 Drive motor Serial Number 25268000 - 27108000 ITEM # PART #

# FOR ASSY.

UNITS "E" "EE"

* *

301916-000 303570-000

Motor assembly, "E" drive 24 VOLT Motor assembly, "EE" drive 24 VOLT

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete "E" Stator complete "EE" Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end "E" Shield, end "EE" Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

September 1995

Return

NAME

© BT Products

"E" "EE"

"E" "EE"

39


Quality Parts

1760-001 1760-001

Effective Serial Number 27108001 - UP

2

1

4 5

6

11

10

3

7 9

12

40

Return

8

© BT Products

December 23, 1998


Quality Parts

1760-001

1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART # *

305879-000

Drive motor assembly

1

1 2 3 4 5 6 7 8 9 10 11 12

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Retainer Armature Kit, field coil Spring, brush Brush box assembly Kit, lead assembly Bearing Washer, spring Endhead, commutator

1 1 1 1 1 1 4 1 1 1 1 1

*

305981-000

Kit, coverband

1

December 23, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

“EE”

41


Quality Parts

Return

© BT Products


Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

© BT Products


Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

3

13

6 4

5 10

7

10

12

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

44

Return

12

© BT Products

16

9

6

August 28, 1998


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART # *

301633-007

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

45


Quality Parts

Return

© BT Products


Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

© BT Products


Quality Parts

3300-000 3300-000

5 7

6

8

18

4

9

10

3

9

11

15 14 20

1

16 17 13 12

19 2

48

Return

© BT Products

July 17, 1998


Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

July 17, 1998

Return

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer

© BT Products

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

49


Quality Parts

3360-000 3360-000

1

3 2 4

6

50

Return

5

© BT Products

December 1996


Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART # *

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

NAME

© BT Products

UNITS

51


Quality Parts

3530-000 3530-000

2 1

3

52

Return

© BT Products

August 12, 1998


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

53


Quality Parts

3540-000 3540-000

1

14 13

12

8

11 2 4

6

10 3

9

8

4 6 7 5

54

Return

© BT Products

July 24, 1998


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assembly (See Fig.# 6120-001) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap

July 24, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

1 2 1 2 2 4 2 11 1 1 1 1 1 1

55


Quality Parts

3550-000 3550-000

Inside of Truck

1 2 3

4 5 6

5 4

56

Return

© BT Products

July 17, 1998


Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6

11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00

July 17, 1998

Return

# FOR ASSY.

NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, thust Bearing Wheel, load

© BT Products

4 4 4 4 8 8 4

UNITS

Corrosion

57


Quality Parts

3560-000 3560-000

1

2

3 16

4 15

6 5 14 6 7

8 9

11 10 12 13 12 11

58

Return

© BT Products

July 17, 1998


Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART # *

304583-000

Caster assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

59


Quality Parts

Return

© BT Products


Quality Parts

4000 Steering System 4000 Steering System

Return

© BT Products


Quality Parts

4110-000 4110-000

NO Se L e on fig g ur er e Av 41 a 10 ila -0 ble 01

Serial Number 25268000 - 27323100

1

2

3

4

20

21

22 14 13

5

6

23

19

7

15

8

12

18

17

16

26

62

Return

25

24

© BT Products

11

10

9

July 07, 1998


Quality Parts

4110-000

4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM # PART #

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Maked with “K”)

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

UNITS

NO Se L e on fig g ur er e Av 41 a 10 ila -0 ble 01

1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K

# FOR ASSY.

NAME

July 07, 1998

Return

© BT Products

Cold Storage

Cold Storage

63


Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

2

1

3

4 22

5 23

24 6

25

7 21

26 8

27

19

17 16

64

Return

11

18

20

13 14

10 12

9

15

© BT Products

July 17, 1998


Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)

July 17, 1998

Return

# FOR ASSY.

NAME

© BT Products

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

65


Quality Parts

4111-000 4111-000

1

17

18

19

2 3

16

6 5

15 11 13

4

14 12

2

10 9

7 8

66

Return

© BT Products

July 08, 1998


Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

July 08, 1998

Return

# FOR ASSY.

© BT Products

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb

67


Quality Parts

4180-000 4180-000

1

13 2

12

11

3

10

4 5 9 6 7

8

68

Return

© BT Products

July 17, 1998


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

Pivot, handle (See Fig.# 4110-001) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt

July 17, 1998

Return

# FOR ASSY. UNITS

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1

69


Quality Parts

Return

© BT Products


Quality Parts

5000 Electrical System 5000 Electrical System

Return

© BT Products


Quality Parts

5161-000 5161-000

1

2

4

5

3

72

Return

© BT Products

July 24, 1998


Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

302129-000 301917-000 27205 23309-01 11020-46

July 24, 1998

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

UNITS

1 2 1 1 1

73


Quality Parts

5180-000 5180-000

3

2

4

2 1

74

Return

© BT Products

April 1997


Quality Parts

5180-000

5180-000 Static strap ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

© BT Products

UNITS

1 2 1 1

75


Quality Parts

5190-000 5190-000

2

3

1

4

5

76

Return

© BT Products

July 17, 1998


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

© BT Products

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

77


Quality Parts

5191-000 5191-000

2

3

4

1

5

1

78

Return

© BT Products

July 17, 1998


Quality Parts

5191-000

5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive

© BT Products

1 1 1 1 4 4 1 1

UNITS GRAY YELLOW RED BLUE

79


Quality Parts

5192-000 5192-000

1

80

Return

© BT Products

July 17, 1998


Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

UNITS

1 2

© BT Products

81


Quality Parts

5192-100 5192-100

1

82

Return

© BT Products

July 17, 1998


Quality Parts

5192-100

5192-100 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Products

1 2

UNITS “EE”

83


Quality Parts

5230-000 5230-000

0

1/2

1

1

1 8

20

2

24

28

5

32

VOLTS

DATCON

3

84

Return

4

© BT Products

July 27, 1998


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 27, 1998

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

© BT Products

UNITS

1 1 1 1 1

85


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

86

Return

© BT Products

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

1

© BT Products

87


Quality Parts

5310-000 5310-000

2

3

4

1

5

88

Return

© BT Products

July 27, 1998


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 27, 1998

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

© BT Products

1 1 2 1 1 2 1 1

UNITS

Sealed

89


Quality Parts

5330-000 5330-000

1 2

3

90

Return

© BT Products

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

UNITS

1 1 2

91


Quality Parts

5390-000 5390-000

8

9

1

8

12 7

3 11

4

10

2

5 6

92

Return

© BT Products

July 27, 1998


Quality Parts

5390-000

5390-000 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

July 27, 1998

Return

© BT Products

UNITS

93


Quality Parts

5430-000 5430-000

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

A1

12 13 16

A2

17

F2

15

94

Return

© BT Products

August 23, 1999


Quality Parts

5430-000

5430-000 Motor power cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, brass flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 300 AMP 1 105 AMP 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 308570-001 301951-016 301889-000 301951-010 301951-010 301960-006 302792-000 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

August 23, 1999

Return

© BT Products

UNITS

95


Quality Parts

5460-000

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

5460-000

3

1

2

96

Return

© BT Products

July 27, 1998


Quality Parts

5460-000

5460-000 Transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

July 27, 1998

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

© BT Products

1 2 1

UNITS 200 AMP

97


Quality Parts

5510-000 5510-000

1

2

3

8

4

11

10

7 6

5

9 12

13

17

18

14 15 16

98

Return

© BT Products

July 20, 1998


Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

© BT Products

UNITS

99


Quality Parts

5590-000 5590-000

2

3 1

To Truck

100

Return

© BT Products

July 27, 1998


Quality Parts

5590-000

5590-000 Control cables, harness (Two stage mast) ITEM # PART # 1 2 2 2 3

306191-008 307107-006 307107-007 307107-008 307111-000

July 27, 1998

Return

# FOR ASSY.

NAME Harness, truck to mast Harness, mast 71/100 Harness, mast 83/124 Harness, mast 95/150 Harness, carriage

© BT Products

1 1 1 1 1

UNITS 71/100 83/124 87/150

101


Quality Parts

5590-100 5590-100

4 1

3

2

To Truck

102

Return

© BT Products

July 27, 1998


Quality Parts

5590-100

5590-100 Control cables, harness (Three stage mast) ITEM # PART #

UNITS

1

306191-009

Harness, truck to mast

1

2 2 2

307107-003 307107-004 307107-005

Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189

1 1 1

71/150 83/180 87/189

3 3 3

307107-000 307107-001 307107-002

Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189

1 1 1

71/150 83/180 87/189

4

307111-000

Harness, carriage

1

July 27, 1998

Return

# FOR ASSY.

NAME

© BT Products

103


Quality Parts

5610-000 5610-000

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

2

1

104

Return

© BT Products

July 27, 1998


Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

July 27, 1998

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

© BT Products

UNITS

1 2

105


Quality Parts

Return

© BT Products


Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

© BT Products


Quality Parts

6100-000 6100-000

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

108

Return

© BT Products

July 24, 1998


Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART # *

305008-000

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

109


Quality Parts

6100-001 6100-001

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

110

Return

© BT Products

July 24, 1998


Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART # *

305008-001

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

111


Quality Parts

6110-001 6110-001

1

8 2

9 3

6

7

4

5

112

Return

© BT Products

May 20, 1999


Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

May 20, 1999

Return

# FOR ASSY.

NAME Pump & motor assembly (See Fig.# 6100-001) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

© BT Products

UNITS

1 1 2 1 1 1 1 1 1

113


Quality Parts

6120-000 6120-000

4

NO Se L e on fig g ur er e Av 61 a 20 ila -0 ble 01

1

3

12

5

2

7

8

6

9

11

To Auxiliary Function

10

To Mast

15

16

17

20

13

18

19

From Mast to Compensator

14

114

Return

© BT Products

July 27, 1998


Quality Parts

6120-000

6120-000 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 K

Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Fitting, adapter Elbow, 45° Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal

UNITS

1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

NO Se L e on fig g ur er e Av 61 a 20 ila -0 ble 01

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 49654-01 305755-000 NA NSS NSS NSS NA NSS 305755-010

# FOR ASSY.

July 27, 1998

Return

© BT Products

115


Quality Parts

6120-001 6120-001

4 1

5

3

13

2

12 7 8

6 10

11

9

To Auxiliary Function

To Mast

16 17 18 19

14

21 20

From Mast to Compensator 15

116

Return

© BT Products

July 27, 1998


Quality Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17K 18K 19K 20 21K K

Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Fitting, adapter Orifice Elbow, 45° Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 306374-002 49654-01 305755-000 NA NSS NSS NSS NA NSS 305755-010

July 27, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

117


Quality Parts

6124-000 6124-000

1

2

3

4 5

8

6 To Compensator From Mast

5 7

To Control Valve

118

Return

© BT Products

July 28, 1997


Quality Parts

6124-000

6124-000 Two stage mast lines ITEM PART # # 1 2 3 4 5 6 7 8

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-09 Hose 49615-01 Fitting, Tee 49656-02 Fitting, adaptor 21037-05 Regulator, flow 49517-07 Hose 49517-15 Hose

July 28, 1997

Return

# FOR ASSY.

NAME

© BT Products

UNITS

1 1 1 1 2 1 1 1

119


Quality Parts

6124-001 6124-001

1

2

3

12

4

6 5

To Compensator From Mast

11

7 10 9

8

To Control Valve

120

Return

© BT Products

July 28, 1997


Quality Parts

6124-001

6124-001 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-35 Hose 49615-01 Fitting, Tee 49656-12 Fitting, adaptor 301960-008 Nut 15677-15 Clamp 49653-13 Elbow, 90° 49517-34 Hose 301652-016 Screw, cap 21037-05 Regulator, flow 49517-33 Hose

July 28, 1997

Return

# FOR ASSY.

NAME

© BT Products

UNITS

1 1 1 1 1 1 1 1 1 1 1 1

121


Quality Parts

6124-100 6124-100

1 6

10

2

7

3 4

5

8

11

1 11 19 To Compensator From Mast 17

14

13

16 12

18 15

9

To Control Valve

122

Return

© BT Products

February 1997


Quality Parts

6124-100

6124-100 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Freelift cylinder assembly (Ses Fig.# 6620-200) ------------------- Staging cylinder assembly (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Staging cylinder assembly (See Fig.# 6610-200) 49517-29 Hose 15677-10 Clamp 301951-016 Screw, cap 49616-01 Tee 49652-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose 49517-33 Hose

February 1997

Return

NAME

© BT Products

# FOR ASSY.

UNITS

2 1 1 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1

10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM 2 Ports

123


Quality Parts

6125-100 6125-100

1

2 3 4

To Control Valve

124

Return

© BT Products

July 27, 1998


Quality Parts

6125-100

6125-100 Two stage mast reach supply lines ITEM # PART # 1 1 1 2 3 4

307107-006 307107-007 307107-008 49632-00 49624-00 49643-29

July 27, 1998

Return

# FOR ASSY.

NAME Hose assembly (Hose & Harness), 71/100 Hose assembly (Hose & Harness), 83/124 Hose assembly (Hose & Harness), 95/150 Fitting, bulkhead Nut Hose

© BT Products

1 1 1 2 2 2

UNITS 71/100 83/124 95/150

125


Quality Parts

6125-200 6125-200

7

5 4

2

3 1 6

To Control Valve

126

Return

© BT Products

July 27, 1998


Quality Parts

6125-200

6125-200 Three stage mast reach supply lines ITEM # PART # 1 2 3 4 5 6 6 6 7 7 7

49643-29 49624-00 301652-025 306898-000 49632-00 307107-003 307107-004 307107-005 307107-000 307107-001 307107-002

July 27, 1998

Return

NAME Hose Nut Screw, cap Anchor Fitting, adapter Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189 Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189

© BT Products

# FOR ASSY.

UNITS

2 2 2 1 2 1 1 1 1 1 1

71/150 83/180 87/189 71/150 83/180 87/189

127


Quality Parts

6126-001 6126-001

3

3

2 2

1

128

Return

1

© BT Products

May 20, 1999


Quality Parts

6126-001

6126-001 Two Stage reach supply lines ITEM # PART # 1 2 3

49656-00 306183-000 49656-08

May 20, 1999

Return

# FOR ASSY.

NAME Fitting, adaptor Hose Fitting, adapter

UNITS

4 2 2

© BT Products

129


Quality Parts

6126-100 6126-100

3

3

2 2

1 1

130

Return

© BT Products

May 20, 1999


Quality Parts

6126-100

6126-100 Three Stage reach supply lines ITEM # PART # 1 2 3

49656-00 306183-001 49656-08

May 20, 1999

Return

# FOR ASSY.

NAME Fitting, adaptor Hose Fitting, adapter

UNITS

4 2 2

© BT Products

131


Quality Parts

6127-000 6127-000

Serial Number 25268000 - 29125000

1 Manifold Valve

1

Port # 3 Port # 5 2

3

4

4 HG E

4 C Manifold A

B F D

5

4

6

4 4

Tilt Cylinder

132

Return

© BT Products

May 20, 1999


Quality Parts

6127-000

6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000 ITEM # PART # 1 2 3 4 5 6

49656-08 306182-000 306179-000 49656-00 49643-35 49643-36

May 20, 1999

Return

# FOR ASSY.

NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly

© BT Products

UNITS

2 1 1 6 1 1

133


Quality Parts

6127-001 6127-001

Serial Number 29125001 - UP

1 Manifold Valve

1

Port # 3 Port # 5 2

3

4

4 HG E

4 C Manifold A

B F D

5

4

6

4 4

Tilt Cylinder

134

Return

© BT Products

May 20, 1999


Quality Parts

6127-001

6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP ITEM # PART # 1 2 3 4 5 6

49656-08 306182-000 308558-000 49656-00 49643-35 49643-36

May 20, 1999

Return

# FOR ASSY.

NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly

© BT Products

UNITS

2 1 1 6 1 1

135


Quality Parts

6128-000 6128-000

Serial Number 25268000 - 28077001

1

Manifold Valve

Port # 6

1 Port # 2 3

2

4

4 HG

4

E

B

C

4 A Manifold

F D 5

6

7

7

Sideshifter Cylinder

136

Return

© BT Products

July 28, 1998


Quality Parts

6128-000 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001 ITEM # PART # 1 * 2 3 4 * 5 6 7

49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-38 49643-37 49653-08

July 28, 1998

Return

# FOR ASSY.

NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90°

© BT Products

UNITS

2 2 1 1 4 4 1 1 2

137


Quality Parts

6128-001 6128-001

Serial Number 28077002 - 29125000

1

Manifold Valve

Port # 6

1 Port # 2 3

2

4

4 HG

4

E

B

C

4 A Manifold

F D 5

6

7

7

8

8 Sideshifter Cylinder

138

Return

© BT Products

July 28, 1998


Quality Parts

6128-001 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - 29125000 ITEM # PART # 1 * 2 3 4 * 5 6 7 8

49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-39 49643-39 49623-00 49656-08

# FOR ASSY.

NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90° Adapter

UNITS

2 2 1 1 4 4 1 1 2 2

New Figure to View

July 28, 1998

Return

© BT Products

139


Quality Parts

6129-000

NO Se L e on fig g ur er e Av 61 a 29 ila -0 ble 01

6129-000

1

2

6

5

4

3

7

3

1

4

6

2

6

5

7

6

140

Return

© BT Products

May 20, 1999


Quality Parts

6129-000

6129-000 Reach, reach cylinders hoses ITEM # PART # 49643-31 52-05103-00 25332-04 49653-08 306374-000 49656-08 49643-30 52-05103-00 25332-04 49656-00 305629-000

# FOR ASSY.

Hose Hose, guard Tie, wire Elbow, 90° Orifice Fitting, adapter Hose Hose, guard Tie, wire Fitting, adaptor Tube

2 As Req’d. 2 2 2 2 2 As Req’d. 2 4 2

UNITS

NO Se L e on fig g ur er e Av 61 a 29 ila -0 ble 01

1 * * 2 3 4 5 * * 6 7

NAME

May 20, 1999

Return

© BT Products

141


Quality Parts

6129-001 6129-001

1

2

6 5 4 1

6

4

2

3 6 5

6

142

Return

© BT Products

3

June 01, 1999


Quality Parts

6129-001

6129-001 Reach, reach cylinders hoses ITEM # PART # 1 * * 2 3 4 5 * * 6

49643-30 52-05103-00 25332-04 49653-08 305629-000 49656-08 49643-31 52-05103-00 25332-04 49656-00

June 01, 1999

Return

NAME

# FOR ASSY.

Hose Hose, guard Tie, wire Elbow, 90° Tube Fitting, adapter Hose Hose, guard Tie, wire Fitting, adapter

2 As Req’d. 4 2 2 2 2 As Req’d. 4 4

© BT Products

UNITS

143


Quality Parts

6160-100 6160-100 1 6

21

5

8

7

4

2

12 15 20

16 19

12 12

13

9

12

18 17

10

3 3

14

11

22

23

144

Return

© BT Products

23

July 27, 1998


Quality Parts

6160-100

6160-100 Two spool control valve ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw

305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000

July 27, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

145


Quality Parts

6170-000 6170-000

1

2

11 9

10

7 8 3 4 5

1 6

4

146

Return

© BT Products

July 20, 1998


Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART # *

305021-000

Solenoid Control Valve Assembly

1

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

147


Quality Parts

6220-000 6220-000

Serial Number 27324000 - 29004000 1

1 2

2

3

2

1

148

Return

© BT Products

June 07, 1999


Quality Parts

6220-000

6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000 ITEM # PART # *

306611-000

Manifold assembly (No Sideshifter)

1

1 2 3

304797-000 304795-000 NA

Coil Valve, BI-Directional Body

3 3 1

June 07, 1999

Return

# FOR ASSY.

NAME

© BT Products

UNITS

149


Quality Parts

6220-001 6220-001

Serial Number 29004001 - UP 1

1 2

2

3

2

1

150

Return

© BT Products

December 08, 1998


Quality Parts

6220-001

6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP ITEM # PART #

# FOR ASSY.

NAME

*

308266-001

Manifold assembly (No Sideshifter)

1

1 2 3

304797-000 304795-000 NA

Coil Valve, BI-Directional Body

3 3 1

UNITS

Press for NEW Manifold assembly

December 08, 1998

Return

© BT Products

151


Quality Parts

6220-100 6220-100

Serial Number 27324000 - 29004000 1

1 2

2

5

4

3

2

1

152

Return

© BT Products

June 07, 1999


Quality Parts

6220-100

6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000 ITEM # PART # *

306611-001

Manifold assembly (With Sideshifter)

1

1 2 3 4 5

304797-000 304795-000 304794-000 304796-000 NA

Coil Valve, BI-Directional Coil Valve, N.C. Body

3 3 1 1 1

June 07, 1999

Return

# FOR ASSY.

NAME

© BT Products

UNITS

153


Quality Parts

6220-101 6220-101

Serial Number 29004001 - UP 1

1 2

2

5

4

3

2

1

154

Return

© BT Products

December 08, 1998


Quality Parts

6220-101

6220-101 Control valve With Sideshifter Serial Number 29004001 - UP ITEM # PART #

# FOR ASSY.

NAME

*

308266-000

Manifold assembly (With Sideshifter)

1

1 2 3 4 5

304797-000 304795-000 304794-000 308328-000 NA

Coil Valve, BI-Directional Coil Valve, N.C. Body

3 3 1 1 1

UNITS

Press for NEW Manifold assembly

December 08, 1998

Return

© BT Products

155


Quality Parts

6610-100 6610-100

1

2

K

10 3

16 9

15 14 13

7 8 6

12 5 11 4

156

Return

© BT Products

July 20, 1998


Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

# FOR ASSY.

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

© BT Products

71/100 83/124 95/150

71/100 83/124 95/150

157


Quality Parts

6610-200 6610-200

7

3 1

6

8

5

2 4

9 10 11 12 13 16

158

Return

15

9

14

© BT Products

July 27, 1998


Quality Parts

6610-200

6610-200 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

*

See Chart

Cylinder assembly, 1 port

1

1 port

**

See Chart

Cylinder assembly, 2 ports

1

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 29860-00

Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 12

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

July 27, 1998

Return

© BT Products

159


Quality Parts

6620-200 6620-200

K 2 1

9

3 15

8

14 13 7 12 6 11 5 10

160

Return

4

© BT Products

July 27, 1998


Quality Parts

6620-200

6620-200 Three stage mast freelift cylinder ITEM # PART #

# FOR ASSY.

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

July 27, 1998

Return

NAME

© BT Products

71/150 83/180 87/189

71/150 83/180 87/189

161


Quality Parts

6650-000 6650-000

Serial Number 25268000 - 28112002 6

7

6

8

10

N O Se L e on fig g ur er e Av 66 a 50 ila -0 ble 01

9

11

12

13

14

23

24

20

19 18

17

16

15

22

K

21

25

1

2

25

3

4 3 5

162

Return

© BT Products

October 08, 1999


Quality Parts

6650-000

6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002 ITEM # PART # 300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 300656-000 302773-016 300938-000 NSS NSS NSS 300655-000 NSS 14908-08 NSS 300651-000 300651-001 49929-03 11160-11 300671-000

Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis O ring Ring, backup O ring Piston Ring, guide Nut, lock Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

NO Se L e on fig g ur er e Av 66 a 50 ila -0 ble 01

1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18 19K 20 21K 22 23 24 25 K

# FOR ASSY.

NAME

Right Left

Note:

Item number 1 and 2, part numbers 300650-000 and 300650-001, have been replaced with 307870-000 and 307870-001. 307870-000 and 307870-001 have been replaced with cylinder kit 309823-000. The kit contains two new reach cylinders (309777-000, 309777-001) one for each sides of reach. If one of existing (old style) cylinders is in need of replacement, both cylinders must be replaced with new style cylinders kit. PIN 990302 has more information on the update of cylinder kit.

October 08, 1999

Return

© BT Products

163


Quality Parts

6650-001 6650-001

Serial Number 28112003 - 29060000

7

N O Se L e on fig g ur er e Av 66 a 50 ila -0 ble 02

12 6

6

17 16

8

10

9

15

11

13

14

20

21

19

K

18

1

22

2

22

3

4

3 5

164

Return

© BT Products

October 08, 1999


Quality Parts

6650-001

6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000 ITEM # PART # 300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 308057-000 302773-016 300938-000 NSS NSS NSS NSS 300651-000 300651-001 49929-03 11160-11 308058-000

Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Ring, guide Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

N O Se L e on fig g ur er e Av 66 a 50 ila -0 ble 02

1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18K 19 20 21 22 K

# FOR ASSY.

NAME

Right Left

Note:

Item number 1 and 2, part numbers 300650-000 and 300650-001, have been replaced with 307870-000 and 307870-001. 307870-000 and 307870-001 have been replaced with cylinder kit 309823-000. The kit contains two new reach cylinders (309777-000, 309777-001) one for each sides of reach. If one of existing (old style) cylinders is in need of replacement, both cylinders must be replaced with new style cylinders kit. PIN 990302 has more information on the update of cylinder kit.

October 08, 1999

Return

© BT Products

165


Quality Parts

6650-002 6650-002

Serial Number 29060001 - UP

12 6

7 6

17 16

8 10

9

15

11

13 14

20 21 19 K

18

1

22 2

22 3 4 3 5

166

Return

© BT Products

April 12, 1999


Quality Parts

6650-002

6650-002 Reach cylinder assembly Serial Number 29060001 - UP ITEM # PART # 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18K 19 20 21 22 K

309777-000 309777-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 308057-000 302773-016 300938-000 NSS NSS NSS NSS 309780-000 309780-001 308515-000 11160-11 308058-000

April 12, 1999

Return

# FOR ASSY.

NAME Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Ring, guide Retainer Tube cylinder, Right Tube cylinder, Left Bearing, spherical Fitting, grease Kit, seal (Contains Items Marked with “K”)

© BT Products

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

Right Left

167


Quality Parts

6660-000 6660-000

13 14 12 11

7 5

8

9

10

6

1 2 3 4

168

Return

© BT Products

May 05, 1998


Quality Parts

6660-000

6660-000 Tilt Cylinder assembly ITEM # PART # 1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K

300892-000 49929-11 300891-000 301951-016 NSS NSS 300898-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 300900-000

May 05, 1998

Return

# FOR ASSY.

NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)

© BT Products

UNITS

1 2 2 4 1 1 1 1 1 1 1 1 1 1 1

169


Quality Parts

Return

© BT Products


Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

© BT Products


Quality Parts

7110-000 7110-000

4 5

9

1 2 7 3

8 10 6

20 13

17

15

14 16

12

14 13

19

5 7 11

1 2

18

172

Return

© BT Products

July 27, 1998


Quality Parts

7110-000

7110-000 Two stage mast ITEM # PART #

NAME

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20

Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/100 2 71/100 Chain, lift 83/124 2 83/124 Chain, lift 95/150 2 95/150 Pin, cotter 8 Column, Inner 71/100 1 71/100 Column, Inner 83/124 1 83/124 Column, Inner 95/150 1 95/150 Pin, chain 4 Reach assembly (See Fig.# 7241-002) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 6 Cylinder lifting gear (See Fig.# 7170-000) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/100 1 71/100 Column, Outer 83/124 1 83/124 Column, Outer 95/150 1 95/150

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305081-000 305081-001 305081-002 30554-00 ----------------305946-001 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305495-000 305495-001 305495-002

July 27, 1998

Return

# FOR ASSY.

© BT Products

UNITS

173


Quality Parts

7110-100 7110-100 30

31 29 33

29

2

32

34 36 35 8

4 3

1

5

15

5

6 10

9

6

3

19 7

1

23

4 15

12

13 16 4

28

24

22 21

25

3

20

16 14

18

27

3 5

5 18

6 25 24 39 26

6 38

25 37

43

11

4

17

41

42 40

Three Stage Mast

174

Return

Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 19

Item # 28

71/150

14835-08

303908-000

14835-83

303923-000

303974-000

83/180

14835-10

303908-001

14835-84

303923-001

303974-001

87/189

14835-70

303908-002

14835-85

303923-002

303974-002

© BT Products

July 27, 1998


Quality Parts

7110-100

7110-100 Three stage mast ITEM # PART # 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 305567-000 301652-016 See Chart 305522-000 50003-01 50001-11 305535-000 301958-060 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060 304610-000 305148-000 14935-01 301652-016

July 27, 1998

Return

# FOR ASSY.

NAME

UNITS

Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 1 Cylinder lifting gear (See Fig.# 7170-000) 1 Reach assembly (See Fig.# 7241-002) 2 Pin, anchor 2 Pin, cotter 4 Nut 4 Nut, jam 1 Line, hydraulic 4 Screw, cap 1 Column, Intermediate 1 Bracket 2 Screw, cap 2 Lockwasher 1 Sheave 6 Screw, cap 8 Washer, flat 2 Nut 1 Frame, straddle (State Model & Serial Number) 1 Column, outer 4 Washer, shim 2 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 1 Sheave, hose 1 Screw, cap 1 Shaft, sheave 1 Sheave, hydraulic, and electrical 1 Washer, flat 1 Screw, cap

© BT Products

175


Quality Parts

7170-000 7170-000

1 2 3 4 5 6 8

3 7

9 3

10

6 5 4 3 2 1

176

Return

© BT Products

May 05, 1998


Quality Parts

7170-000

7170-000 Two / Three stage mast lifting gear ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 10

Fitting, grease Ring, retainer Shim, 0.063 in. [1.58 mm] Race Bearing, roller Sheave, chain Head, sheave Sheave, hydraulic and electrical Shaft Shaft (Cold Storage) Screw, set

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 305148-000 304117-000 307612-000 301740-001

May 05, 1998

Return

# FOR ASSY.

© BT Products

2 2 4 2 2 2 1 1 1 1 2

UNITS

Cold Storage

177


Quality Parts

7210-000 7210-000

Serial Number 25268000 - 28077001

21 20

19 18

15 17

1

16

K

14

2 15

3 13

4

4 5

6

7

8

12 11 10

9

178

Return

© BT Products

July 24, 1998


Quality Parts

7210-000

7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * * *

41949-00 41949-01 41949-02

1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 15 301790-014 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Cylinder assembly, 8 in. [203.2 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

NAME

© BT Products

4 in. Stroke 6 in. Stroke 8 in. Stroke

179


Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP 1 2 25

4

24

23

21 22

20 19 18 17

26

16

15

14

5 29

3

9

7 28

10

8

6

27 13 12

180

Return

11

© BT Products

July 24, 1998


Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *

307969-000 307969-001 307969-002

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1

NAME

© BT Products

4 in. Stroke 6 in. Stroke 8 in. Stroke

4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke

181


Quality Parts

7241-000 7241-000

22 21

Serial Number 27324000 - 29032000

7 16

6

18 15 7 10 49 9

5 4

39

23

8

17

7 20 25

19

12 13 14

3

44 42

24

1

43

40

7 1

41

38 34

6

2

45

2 26

11

37

27

45

36

28 29

34 46 35 48

7

30

33 32 31

33

47 ITEM # PART #

182

NAME

UNITS

1 1

2 Stage 3 Stage

* *

304686-001 304686-000

1 2 2 3 3 4 5 6 7 8 8 9 9

302773-016 Nut, thin 4 307009-000 Washer, thick As Req’d. 307009-001 Washer, thin As Req’d. 306686-000 Frame, rear (2 Stage) 1 307295-000 Frame, rear (3 Stage) 1 24600 Screw, flat head 2 306678-000 Arm, Left 1 49929-13 Bushing 2 11160-11 Fitting, grease 8 306688-000 Arm, inner (2 Stage) 1 306682-000 Arm, inner (3 Stage) 1 ------------------- Control valve NO sideshifter (See Fig.# 6220-000) 1 ------------------- Control valve with sideshifter (See Fig.# 6220-100) 1

Return

Reach Assembly (2 Stage) Reach Assembly (3 Stage)

# FOR ASSY.

© BT Products

2 Stage 3 Stage

2 Stage 3 Stage

July 27, 1998


Quality Parts

7241-000

7241-000 Reach assembly Serial Number 27324000 - 29032000 ITEM # PART # 10 11 12 13 14 15 16 17 18 19 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 38 38 39 40 41 42 43 44 45 46 47 48 49

21424 49929-05 307015-000 21089-01 300889-000 306050-000 306258-000 24488 306861-000 306961-000 306689-000 306683-000 11073-17 300923-001 300923-000 49929-09 300902-000 301652-016 306965-001 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49563-00 11857-10 11857-11 11854-03 306166-000 21837-00 21837-01 306965-000 302773-008 15677-02 301652-016 50000-13 306169-000 11047-18 11135-07 11133-05 306096-000 49929-04

July 27, 1998

Return

# FOR ASSY.

NAME Screw, lock Bushing Plug, wear Bearing Washer Clamp, poly Cover Screw Cover, valve Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Fork bar Screw, cap Shaft, pivot Arm, Right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bumper Shim, 0.050 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap Manifold (3 Stage) Shim Shim Shaft Nut Clamp Screw Washer, flat Bracket Screw, socket head Pin, yoke (2 Stage) Pin, cotter (2 Stage) Anchor, chain (2 Stage) Bushing © BT Products

2 2 2 2 2 2 4 2 1 1 1 1 2 2 2 2 1 2 2 1 2 2 2 2 2 6 3 As Req’d. As Req’d. 2 1 As Req’d. As Req’d. 2 2 2 2 2 1 12 2 2 1 2

UNITS

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage

2 Stage 2 Stage 2 Stage 183


Quality Parts

7241-001 7241-001

19

18

Serial Number 29032001 - 29125000

7 6 12

2 1

7

5 8

7

10

13

14 15 21

22 16 11

9

4

3

20

17

45 46 24

43 47

23

7 6

42

26

23

36 35 44 41

40

34

39 36 38

33 27

35

28

31

32 50

ITEM # PART #

184

48

30 NAME

* *

308274-001 308274-000

1 2 3 3 4 5 6 7 8 9 9 10 10 11

20420 Screw, cap 308039-000 Pin 308261-000 Frame, rear (2 Stage) 308042-000 Frame, rear (3 Stage) 24600 Screw, flat head 306678-000 Arm, left 49929-13 Bushing 11160-11 Fitting, grease 49929-04 Bushing 308262-000 Arm, inner (2 Stage) 308236-000 Arm, inner (3 Stage) ------------------- Control valve NO sideshifter (See Fig.# 6220-001) ------------------- Control valve with sideshifter (See Fig.# 6220-101) 21424 Screw, lock

Return

7

29

32

37

49

25 1

Reach Assembly (2 Stage) Reach Assembly (3 Stage)

© BT Products

# FOR ASSY.

UNITS

1 1

2 Stage 3 Stage

4 4 1 1 2 1 2 8 2 1 1 1 1 2

2 Stage 3 Stage

2 Stage 3 Stage

May 18, 1999


Quality Parts

7241-001

7241-001 Reach assembly Serial Number 29032001 - 29125000 ITEM # PART #

NAME

# FOR ASSY.

12 13 14 15 16 17 17 18 19 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Cover, valve Clamp, poly Cover Screw Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Bar, fork Screw, cap Washer, thick Washer, thin Washer Pin Arm, right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bushing Screw, socket head Bumper Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap (3 Stage) Manifold (3 Stage) Screw Clamp Washer, flat Bracket Nut Cap, bearing Bearing Nut Anchor, chain (2 Stage) Pin, yoke (2 Stage) Pin, cotter (2 Stage)

1 2 4 2 1 1 1 2 2 2 2 1 2 As Req’d. As Req’d. 2 2 1 2 2 2 2 2 6 2 6 3 As Req’d. As Req’d. As Req’d. As Req’d. 2 1 2 2 2 1 2 2 2 2 1 2 2

306861-000 306050-000 306258-000 24488 308560-000 308263-000 308232-000 11073-17 308240-001 308240-000 49929-09 308041-000 301652-016 307009-000 307009-001 300889-000 308039-000 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49929-05 11047-18 49563-00 21837-00 21837-01 11857-10 11857-11 11854-03 306166-000 301652-016 15677-02 50000-13 306169-000 302773-008 307015-000 21089-01 301960-008 306096-000 11135-07 11133-05

May 18, 1999

Return

© BT Products

UNITS

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage 3 Stage

2 Stage 2 Stage 2 Stage 185


Quality Parts

7241-002 7241-002

19

18

Serial Number 29125001 - UP

7 6 12

2 1

7

5 8

7

10

13

14 15 21

22 16 11

9

4

3

20

17

45 46 24

43 47

23

7 6

42

26

23

36 35 44 41

40

34

39 36 38

33 27

35

28

31

32 50

ITEM # PART #

186

48

30 NAME

* *

308274-001 308274-000

1 2 3 3 4 5 6 7 8 9 9 10 10 11

20420 Screw, cap 308039-000 Pin 308261-000 Frame, rear (2 Stage) 308042-000 Frame, rear (3 Stage) 24600 Screw, flat head 306678-000 Arm, left 49929-13 Bushing 11160-11 Fitting, grease 49929-04 Bushing 308262-000 Arm, inner (2 Stage) 308236-000 Arm, inner (3 Stage) ------------------- Control valve NO sideshifter (See Fig.# 6220-001) ------------------- Control valve with sideshifter (See Fig.# 6220-101) 21424 Screw, lock

Return

7

29

32

37

49

25 1

Reach Assembly (2 Stage) Reach Assembly (3 Stage)

© BT Products

# FOR ASSY.

UNITS

1 1

2 Stage 3 Stage

4 4 1 1 2 1 2 8 2 1 1 1 1 2

2 Stage 3 Stage

2 Stage 3 Stage

May 18, 1999


Quality Parts

7241-002

7241-002 Reach assembly Serial Number 29125001 - UP ITEM # PART #

NAME

# FOR ASSY.

12 13 14 15 16 17 17 18 19 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Cover, valve Clamp, poly Cover Screw Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Bar, fork Screw, cap Washer, thick Washer, thin Washer Pin Arm, right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bushing Screw, socket head Bumper Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap (3 Stage) Manifold (3 Stage) Screw Clamp Washer, flat Bracket Nut Cap, bearing Bearing Nut Anchor, chain (2 Stage) Pin, yoke (2 Stage) Pin, cotter (2 Stage)

1 2 4 2 1 1 1 2 2 2 2 1 2 As Req’d. As Req’d. 2 2 1 2 2 2 2 2 6 2 6 3 As Req’d. As Req’d. As Req’d. As Req’d. 2 1 2 2 2 1 2 2 2 2 1 2 2

306861-000 306050-000 306258-000 24488 308263-000 308263-000 308232-000 11073-17 308240-001 308240-000 49929-09 308041-000 301652-016 307009-000 307009-001 300889-000 308039-000 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49929-05 11047-18 49563-00 21837-00 21837-01 11857-10 11857-11 11854-03 306166-000 301652-016 15677-02 50000-13 306169-000 302773-008 307015-000 21089-01 301960-008 306096-000 11135-07 11133-05

May 18, 1999

Return

© BT Products

UNITS

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage 3 Stage

2 Stage 2 Stage 2 Stage 187


Quality Parts

7410-000 7410-000

1

2

5

3

4

188

Return

© BT Products

July 27, 1998


Quality Parts

7410-000

7410-000 Fork assembly ITEM # PART #

# FOR ASSY.

UNITS 30 in. long 36 in. long 42 in. long 48 in. long

* * * *

25008-01 25008-02 25008-03 25008-04

Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick)

2 2 2 2

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

1 1 1 1 1 1

July 27, 1998

Return

NAME

© BT Products

189


Quality Parts

Return

© BT Products


Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

© BT Products


Quality Parts

Return

© BT Products


Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

© BT Products


Quality Parts

9370-000 9370-000

1 2

3

4

5

6

194

Return

© BT Products

July 27, 1998


Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1

UNITS

Warning Light Information

July 27, 1998

Return

© BT Products

195


Quality Parts

9390-000 9390-000

1

2

196

Return

© BT Products

July 27, 1998


Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

July 27, 1998

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

© BT Products

UNITS

3 1

197


Quality Parts

9500-000 9500-000

1

3 2

198

Return

© BT Products

July 27, 1998


Quality Parts

9500-000

9500-000 Extra mechanical equipment ITEM # PART #

# FOR ASSY.

UNITS

1 1 1

306294-000 306294-001 306294-002

Backrest, 44 in. (1118mm) load (No Sideshifter) Backrest, 36 in. (915mm) load (No Sideshifter) Backrest, 48 in. (1219mm) load (No Sideshifter)

1 1 1

44 inch 36 inch 48 inch

1 1 1

305138-000 305138-001 305138-002

Backrest, 44 in. (1118mm) load (With Sideshifter) Backrest, 36 in. (915mm) load (With Sideshifter) Backrest, 48 in. (1219mm) load (With Sideshifter)

1 1 1

44 inch 36 inch 48 inch

2 3

301957-030 50000-15

Screw, cap Washer, flat

4 4

July 27, 1998

Return

NAME

© BT Products

199


Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

3

Position heaters on inside of cover as shown.

5

3

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

200

Return

© BT Products

July 27, 1998


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

July 27, 1998

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

© BT Products

UNITS

1 1 4 2 2 2

201


Quality Parts

Return

© BT Products


Quality Parts

10000 Tools 10000 Tools

Return

© BT Products


Quality Parts

10010-000 10010-000

1 2

204

Return

© BT Products

January 21, 1998


Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

UNITS

1 1

© BT Products

205


Quality Parts

10020-000 10020-000

1

3

2

4

6

5

206

Return

© BT Products

January 21, 1998


Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

UNITS

1 1 1 1 1 1 1 1 1

207


Quality Parts

Return

© BT Products


Quality Parts

11000 Numerical Index 11000 Numerical Index

Return

© BT Products


Return

© BT Products


WRX-30 Electical Truck Numerical Index

WRX-30 ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

20055 20174 20174 20174 20348 20375 20420 20420 20616 21424 21424 21424 24488 24488 24488 24600 24600 24600 27205 28336 29544 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11015-39

0640-000 6650-000 6650-001 6650-002 5180-000 3300-000 7241-001 7241-002 3540-000 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 5161-000 0300-000 0820-000 0641-000 0641-000 0641-000 5330-000 0850-000 0850-000 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6610-200

17 3 3 3 2 20 1 1 5 10 11 11 17 15 15 4 4 4 3 7 1 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 13

11017-04 11020-41 11020-43 11020-46 11030-21 11039-31 11047-18 11047-18 11047-18 11072-14 11073-17 11073-17 11073-17 11073-24 11073-34 11133-05 11133-05 11133-05 11133-05 11133-05 11135-07 11135-07 11135-07 11157-03 11157-03 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11695-05 11695-06 11695-12 11695-12 11813-14 11813-15 11827-20 11827-20 11844-02 11844-02

3560-000 3540-000 4110-000 5161-000 2550-000 2550-000 7241-000 7241-001 7241-002 5510-000 7241-000 7241-001 7241-002 0640-000 3560-000 7110-000 7110-100 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 7110-000 7110-100 3550-000 3560-000 4110-000 4110-001 6650-000 6650-001 6650-002 7110-100 7170-000 7241-000 7241-001 7241-002 4180-000 9370-000 4180-000 2550-000 3560-000 4180-000 5510-000 3300-000 0640-000 4110-001 4110-001 0342-000 0342-000 6610-100 6620-200 2550-000 3300-000

16 6 19 5 10 14 45 34 34 17 21 18 18 1 9 11 14 47 50 50 46 49 49 5 3 1 6 23 26 25 22 22 35 1 7 7 7 3 1 10 12 14 12 18 9 2 15 21 6 5 4 4 3 1

Setember 21, 1999

Return

© BT Products

211


WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

11854-03 11854-03 11854-03 11857-05 11857-05 11857-09 11857-09 11857-10 11857-10 11857-10 11857-11 11857-11 11857-11 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-05 11936-17 12318-03 12318-03 12318-05 12318-05 12391-10 13281-02 13281-02 13928-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14851-04 14908-08 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-02 15677-10 15677-10 15677-10 15677-10 15677-15 20071-01 20071-03

7241-000 7241-001 7241-002 7110-000 7110-100 7110-000 7110-100 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200 6620-200 2550-000 3560-000 6128-000 6128-001 6128-000 6128-001 6610-200 4110-000 4110-001 6110-001 0640-000 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7110-100 4110-000 4110-001 5390-000 6650-000 5230-000 3560-000 7110-100 5310-000 7241-000 7241-001 7241-002 4110-000 4110-001 5390-000 6124-100 6124-001 3530-000 3530-000

36 38 38 1 5 1 5 35 37 37 35 37 37 4 2 16 2 1 2 1 9 7 * * * * 8 5 6 7 18 2 2 4 4 4 2 10 10 10 24 17 2 20 5 15 42 4 41 41 41 25 18 3 12 7 2 2

20071-04 20071-05 20163-102 20208-00 20323-00 21037-04 21037-05 21037-05 21089-01 21089-01 21089-01 21089-02 21089-02 21837-00 21837-00 21837-00 21837-01 21837-01 21837-01 22226-01 23006-00 23007-00 23008-00 23019-00 23075-02 23296-00 23309-01 23452-01 25008-01 25008-02 25008-03 25008-04 25094-04 25189-02 25203-09 25204-09 25332-01 25332-02 25332-04 25332-04 25332-04 25332-04 26617-03 26907-00 26907-01 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28142-00 28200-00 28200-00 29410-00 29609-00

3530-000 3530-000 5390-000 5310-000 5310-000 6124-100 6124-000 6124-001 7241-000 7241-001 7241-002 7110-000 7110-100 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 5610-000 2550-000 2550-000 3360-000 3300-000 6610-100 0850-000 5161-000 5192-000 7410-000 7410-000 7410-000 7410-000 5430-000 0390-200 0390-200 0390-200 5430-000 9370-000 6129-000 6129-000 6129-001 6129-001 7110-100 6124-100 6124-000 6124-001 6124-100 6124-100 3560-000 3560-000 3560-000 3560-000 6610-200 6620-200 6610-100 6620-200 0342-000 7110-100

2 2 9 3 3 16 6 11 13 46 46 2 6 38 36 36 38 36 36 1 4 13 * 2 9 * 4 1 * * * * 4 3 5 2 17 * * * * * 37 5 2 2 1 9 1 13 10 3 11 12K K K 7 29

212

Return

© BT Products

Setember 21, 1999


WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 29860-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300544-000 300545-000 300549-000 300550-000 300560-000 300560-000 300562-000 300563-000 300647-061 300647-061 300650-000 300650-000 300650-001 300650-001 300651-000 300651-000 300651-001 300651-001 300654-000 300654-000 300654-000 300655-000 300656-000 300671-000 300758-000 300758-001 300889-000 300889-000 300889-000 300891-000 300892-000 300893-000 300897-000 300898-000 300900-000 300902-000 300923-000 300923-001 300935-000

7110-100 7170-000 6610-200 6610-200 6610-100 6610-200 6620-200 7110-100 6610-200 6610-200 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 6100-000 6100-001 6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6650-002 6650-000 6650-000 6650-000 7110-100 7110-000 7241-000 7241-001 7241-002 6660-000 6660-000 6660-000 6660-000 6660-000 6660-000 7241-000 7241-000 7241-000 6650-000

30 6 14 10 6 6 6 36 5 K 2 3 4 1 2 3 4 6 5 10 11 8 6 3 15 17 18 27 27 1 1 2 2 22 19 23 20 8 8 8 18 12 K 13 12 14 24 24 3 1 14 10 7 K 24 22 22 4

300935-000 300935-000 300935-001 300935-001 300935-001 300938-000 300938-000 300938-000 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 301297-000 301298-000 301327-010 301327-014 301327-015 301327-016 301327-017 301327-023 301327-024 301347-000 301347-000 301347-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012

6650-001 6650-002 6650-000 6650-001 6650-002 6650-000 6650-001 6650-002 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 3560-000 3560-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 7241-000 7241-001 7241-002 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 4110-000 4110-001 4180-000 6124-001 7110-100 7110-100 7241-000 7241-000 7241-001 7241-001 7241-002 7241-002 0340-000 0640-000 3540-000 6125-200 0340-000 0640-000 6110-001 2550-000 2550-000 3300-000

4 4 5 5 5 14 14 14 8 8 24 24 7 7 15 15 5 11 16 20 1 2 4 14 19 32 31 31 1 1 7 * * * 16 * 11 12 4 10 18 43 25 42 22 40 22 40 11 12 2 3 9 11 3 8 5 19

Setember 21, 1999

Return

© BT Products

213


WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301740-001 301748-000 301753-000 301753-000 301754-000 301762-000 301762-000 301764-000 301764-000 301765-000 301765-000 301766-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301790-001 301790-002 301790-003 301790-004 301790-005 301790-006 301790-007 301790-008 301790-009 301790-010 301790-011 301790-012 301790-013 301790-014 301790-015 301790-016 301790-017 301790-018 301790-019 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301837-000

2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-000 4110-001 7170-000 3540-000 4110-000 4110-001 3300-000 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 0340-000 0342-000 0840-000 5330-000 5510-000 9660-000 0340-000 7110-100

11 16 7 14 19 9 6 3 3 16 14 10 4 13 13 15 6 7 3 4 18 20 20 22 18 13 15 8 6 11 11 10 9 11 8 7 6 1 3 5 13 14 15 15 15 21 19 17 K 2 8 3 2 3 12 6 13 38

301844-000 301854-000 301860-000 301882-000 301885-000 301885-000 301889-000 301916-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301954-025 301954-025 301954-025 301954-035 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-035 301957-035 301957-060

0340-000 4110-001 3300-000 0340-000 4110-000 4110-001 5430-000 1760-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-000 0300-000 4110-000 4110-001 4111-000 5390-000 7241-000 7241-001 7241-002 4110-000 4110-001 4110-001 4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 0342-000 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 9370-000 3300-000 5430-000 6124-100 6660-000 5190-000 3300-000 4110-000 4110-001 4111-000 3300-000 0340-000 4180-000 3540-000 7110-000 9500-000 0370-000 9390-000 7110-100

1 3 6 12 15 27 6 * 2 1 18 2 20 4 4 26 16 10 4 31 30 30 21K 23K 9K 17 4 14 11 13 8 15 4 * * 6 7 2 2 5 7 5 13 4 2 17 4 5 12 5 6 7 8 10 2 3 1 39

214

Return

© BT Products

Setember 21, 1999


WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302096-008 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302290-000 302406-025 302516-000 302519-000 302520-000 302521-000 302522-000 302528-000 302572-000 302572-000 302772-040 302773-008 302773-008 302773-008

7110-000 7110-100 3540-000 4111-000 3300-000 5190-000 5430-000 0300-000 0820-000 4180-000 6124-001 7241-001 7241-002 5180-000 3540-000 7110-000 7110-100 4111-000 0641-000 4111-000 5310-000 5390-000 3560-000 0340-000 4180-000 0340-000 4111-000 4110-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-000 4110-001 4110-000 1760-000 1760-000 1760-000 1760-000 1760-000 4110-000 4110-000 4110-001 7110-100 7241-000 7241-001 7241-002

13 24 14 4 3 5 7 1 6 8 6 47 47 4 13 18 26 8 1 7 1 1 4 10 6 2 5 22K 10K 24K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 2 8K 12 5 7 9 13 9K 12 11 8 40 44 44

302773-016 302773-016 302773-016 302773-016 302792-000 303009-000 303009-025 303305-000 303570-000 303624-000 303707-000 303707-000 303707-000 303716-020 303716-020 303716-030 303716-030 303716-030 303717-030 303717-030 303717-030 303872-000 303908-000 303908-001 303908-002 303923-000 303923-001 303923-002 303974-000 303974-001 303974-002 304012-000 304012-001 304089-000 304090-000 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000

6650-000 6650-001 6650-002 7241-000 5430-000 3300-000 2550-000 9370-000 1760-000 3530-000 7241-000 7241-001 7241-002 7110-000 7110-100 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 6110-001 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 4111-000 4111-000 1760-000 1760-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-100 6620-200 7170-000

13 13 13 1 7 10 6 * * 2 30 29 29 16 16 29 28 28 28 27 27 5 9 9 9 19 19 19 28 28 28 1 1 13 19 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 9

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WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-001 304315-001 304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304574-000 304583-000 304597-000 304610-000 304619-000 304619-001 304633-000 304634-000 304647-000 304648-000 304653-000 304654-000 304655-000 304659-000 304686-000 304686-001 304775-000 304783-000 304794-000 304794-000 304795-000 304795-000 304795-000 304795-000 304796-000 304797-000 304797-000 304797-000 304797-000 304855-000 304855-000 304955-000 304956-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000

7170-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 5310-000 5192-100 3540-000 3540-000 3560-000 3560-000 7170-000 7110-000 7110-100 7110-000 7110-100 0340-000 3560-000 0850-000 7110-100 3550-000 3550-000 0640-000 0640-000 0370-000 0640-000 0640-000 0640-000 0640-000 0300-000 7241-000 7241-000 5390-000 0390-200 6220-100 6220-101 6220-000 6220-001 6220-100 6220-101 6220-100 6220-000 6220-001 6220-100 6220-101 4110-000 4110-001 0850-000 0850-000 0850-000 7170-000 6100-000 6100-001 0300-000 6110-001 6110-001

7 4 3 4 3 4 3 1 1 9 12 8 2 3 17 15 3 1 3 * 2 40 2 2 19 6 1 7 3 21 10 9 * * 6 4 3 3 2 2 2 2 4 1 1 1 1 17 19 * * * 2 * * 13 4 6

305021-000 305023-000 305042-000 305081-000 305081-001 305081-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305282-001 305493-000 305495-000 305495-001 305495-002 305507-000 305522-000 305535-000 30554-00 30554-00 305564-000 305564-000 305567-000 305629-000 305629-000 305632-000 305633-000 305716-000 305755-000 305755-000 305755-010 305755-010 305786-000 305858-000

6170-000 0850-000 0390-200 7110-000 7110-000 7110-000 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 9500-000 9500-000 9500-000 0300-000 7110-100 7170-000 5230-000 5310-000 7110-000 7110-000 7110-000 0850-000 7110-100 7110-100 7110-000 7110-100 4110-000 4110-001 7110-100 6129-000 6129-001 0300-000 0300-000 6110-001 6120-000 6120-001 6120-000 6120-001 3540-000 0640-000

* 11 1 6 6 6 * * * 3 3 3 10 10 10 13 1 3 * 6 * 4 7 8 9 10 5 2 1 1 1 6 41 8 2 5 20 20 20 10 20 23 7 4 15 27 17 7 3 11 10 8 14 15 K K 10 5

216

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WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

305859-000 305860-000 305860-001 305861-000 305862-000 305878-000 305879-000 305881-000 305935-000 305938-000 305946-001 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306012-000 306012-000 306017-000

0640-000 0640-000 0640-000 0640-000 0640-000 5460-000 1760-001 5390-000 5390-000 6160-100 7110-000 0850-000 5430-000 5430-000 5430-000 5430-000 0342-000 0342-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 9370-000 9370-000 9370-000 9370-000 1760-001 1750-000 3300-000 0840-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 6100-000 6100-001 1750-000

8 8 8 9 4 1 * 5 7 1 9 1 10 8 9 9 1 2 14 16 15 13 8 3 11 2 1 2 2 2 2 2 * 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 13 13 12

306018-000 306019-000 306026-000 306027-000 306050-000 306050-000 306050-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306067-002 306067-003 306067-003 306096-000 306096-000 306096-000 306097-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306136-000 306137-000 306139-000 306140-000 306141-000 306142-000 306143-000 306149-000 306150-000 306166-000 306166-000 306166-000 306169-000 306169-000 306169-000 306179-000 306180-000 306180-000 306181-000 306181-000

1750-000 1750-000 9370-000 9370-000 7241-000 7241-001 7241-002 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 0820-000 0820-000 0820-000 7241-000 7241-001 7241-002 5510-000 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 0820-000 0820-000 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 6127-000 6128-000 6128-001 6128-000 6128-001

9 10 3 4 15 13 13 3 4 12 12 10 10 14 14 11 11 13 4 4 4 48 48 48 14 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 20 21 22 23 15 5 5 37 39 39 44 43 43 3 3 3 2 2

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WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

306182-000 306182-000 306183-000 306183-001 306186-000 306191-008 306191-009 306215-001 306216-001 306239-000 306258-000 306258-000 306258-000 306264-003 306264-004 306264-005 306275-000 306275-000 306294-000 306294-001 306294-002 306345-000 306360-000 306360-000 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306374-000 306374-002 306396-000 306415-000 306416-000 306418-000 306419-000 306420-000 306420-001 306467-000 306611-000 306611-001 306670-000 306671-000 306678-000 306678-000 306678-000 306678-001 306678-001 306678-001 306682-000 306683-000 306686-000 306688-000 306689-000 306774-001 306858-000 306861-000

6127-000 6127-001 6126-001 6126-100 9370-000 5590-000 5590-100 5390-000 5390-000 0340-000 7241-000 7241-001 7241-002 0820-000 0820-000 0820-000 0820-000 0820-000 9500-000 9500-000 9500-000 5460-000 0820-000 0820-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 6129-000 6120-001 9390-000 10010-000 10010-000 0850-000 0850-000 0850-000 0850-000 6160-100 6220-000 6220-100 6100-001 6100-001 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 7241-000 7241-000 7241-000 7241-000 7241-000 0820-000 0340-000 7241-000

2 2 2 2 * 1 1 10 11 7 16 14 14 4 4 4 5 5 1 1 1 3 5 5 * * * * * * 3 13 2 1 2 9 5 5 5 16 * * 16 17 5 5 5 27 26 26 8 20 3 8 20 2 5 18

306861-000 306861-000 306877-001 306898-000 306961-000 306965-000 306965-001 307009-000 307009-000 307009-000 307009-001 307009-001 307009-001 307015-000 307015-000 307015-000 307107-000 307107-000 307107-001 307107-001 307107-002 307107-002 307107-003 307107-003 307107-004 307107-004 307107-005 307107-005 307107-006 307107-006 307107-007 307107-007 307107-008 307107-008 307111-000 307111-000 307295-000 307334-000 307444-000 307500-000 307567-000 307612-000 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307969-000 307969-001 307969-002

7241-001 7241-002 0820-000 6125-200 7241-000 7241-000 7241-000 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-000 6125-100 5590-000 6125-100 5590-000 6125-100 5590-000 5590-100 7241-000 0820-000 0641-000 0850-000 5180-000 7170-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 7210-001 7210-001 7210-001

12 12 3 4 19 39 26 2 23 23 2 23 23 12 45 45 3 7 3 7 3 7 2 6 2 6 2 6 2 1 2 1 2 1 3 4 3 7 5 3 3 9 1 2 3 10 4 5 6 7 8 9 11 12 1 * * *

218

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WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

308039-000 308039-000 308039-000 308039-000 308041-000 308041-000 308042-000 308042-000 308057-000 308057-000 308058-000 308058-000 308232-000 308232-000 308236-000 308236-000 308240-000 308240-000 308240-001 308240-001 308261-000 308261-000 308262-000 308262-000 308263-000 308263-000 308263-000 308266-000 308266-001 308274-000 308274-000 308274-001 308274-001 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308289-002 308290-000 308291-000 308292-000 308293-000 308293-001 308293-002 308294-000 308294-001

7241-001 7241-001 7241-002 7241-002 7241-001 7241-002 7241-001 7241-002 6650-001 6650-002 6650-001 6650-002 7241-001 7241-002 7241-001 7241-002 7241-001 7241-002 7241-001 7241-002 7241-001 7241-002 7241-001 7241-002 7241-001 7241-002 7241-002 6220-101 6220-001 7241-001 7241-002 7241-001 7241-002 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001

2 25 2 25 21 21 3 3 12 12 K K 17 17 9 9 19 19 19 19 3 3 9 9 17 16 17 * * * * * * 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 17 20 21 22 25 25 25 26 26

308294-002 308295-000 308296-000 308297-000 308298-000 308328-000 308439-000 308439-000 308515-000 308518-000 308539-000 308558-000 308560-000 308570-001 309733-000 309777-000 309777-001 309780-000 309780-001 41949-00 41949-01 41949-02 42136-00 49274-10 49283-00 49506-03 49516-49 49517-07 49517-09 49517-15 49517-17 49517-17 49517-17 49517-17 49517-18 49517-18 49517-19 49517-29 49517-33 49517-33 49517-34 49517-35 49548-00 49548-00 49548-00 49563-00 49563-00 49563-00 49587-01 49607-00 49607-00 49615-01 49615-01 49616-01 49616-01 49616-01 49623-00 49624-00

7210-001 7210-001 7210-001 7210-001 7210-001 6220-101 4110-000 4110-001 6650-002 5510-000 0850-000 6127-001 7241-001 5430-000 0850-000 6650-002 6650-002 6650-002 6650-002 7210-000 7210-000 7210-000 3550-000 6610-200 9370-000 9660-000 6124-100 6124-000 6124-000 6124-000 6120-000 6120-000 6120-001 6120-001 6120-000 6120-001 6124-100 6124-100 6124-001 6124-100 6124-001 6124-001 6610-100 6610-200 6620-200 7241-000 7241-001 7241-002 6110-001 5390-000 9370-000 6124-000 6124-001 6120-000 6120-001 6124-100 6128-001 6125-100

26 27 28 29 K 4 K K 21 4 * 3 16 5 4 1 2 19 20 * * * 6 7 6 4 4 7 3 8 3 4 3 4 10 10 18 11 12 19 9 3 2 1 2 34 35 35 9 8 * 4 4 9 9 14 7 3

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WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

49624-00 49624-02 49632-00 49632-00 49634-02 49641-54 49641-55 49641-56 49643-29 49643-29 49643-30 49643-30 49643-31 49643-31 49643-35 49643-35 49643-36 49643-36 49643-37 49643-38 49643-39 49643-39 49652-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49653-08 49653-08 49653-13 49654-01 49654-01 49655-01 49655-01 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-01 49656-01 49656-01 49656-02 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08

6125-200 6124-100 6125-100 6125-200 6124-100 6124-100 6124-100 6124-100 6125-100 6125-200 6129-000 6129-001 6129-000 6129-001 6127-000 6127-001 6127-000 6127-001 6128-000 6128-000 6128-001 6128-001 6124-100 6120-000 6120-000 6120-000 6120-001 6120-001 6120-001 6128-000 6129-000 6129-001 7210-000 6124-001 6120-000 6120-001 6120-000 6120-001 6126-001 6126-100 6127-000 6127-001 6128-000 6128-001 6129-000 6129-001 6120-000 6120-001 6124-100 6124-000 6120-000 6120-001 6126-001 6126-100 6127-000 6127-001 6128-000 6128-001

2 8 2 5 3 2 2 2 4 1 5 1 1 5 5 5 6 6 6 5 5 6 15 7 8 11 7 8 11 7 2 2 4 8 13 14 6 6 1 1 4 4 4 4 6 6 2 2 17 5 12 12 3 3 1 1 1 1

49656-08 49656-08 49656-08 49656-12 49670-00 49709-10 49771-00 49771-02 49771-02 49771-09 49831-00 49832-00 49832-00 49832-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49854-08 49854-08 49856-148 49856-148 49910-01 49910-02 49929-03 49929-03 49929-04 49929-04 49929-04 49929-05 49929-05 49929-05 49929-09 49929-09 49929-09 49929-11 49929-13 49929-13 49929-13 49993-07 49993-07 49994-03 49994-03 50000-13 50000-13 50000-13 50000-15 50000-15 50000-17 50000-19 50000-19 50001-11 50001-11 50003-01

6128-001 6129-000 6129-001 6124-001 10020-000 4180-000 9370-000 5310-000 9370-000 9660-000 9660-000 7241-000 7241-001 7241-002 5191-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 5191-000 3560-000 3550-000 6650-000 6650-001 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 7241-000 7241-001 7241-002 6660-000 7241-000 7241-001 7241-002 7110-100 7170-000 7110-100 7170-000 7241-000 7241-001 7241-002 0370-000 9500-000 0300-000 7110-000 7110-100 7110-100 7110-100 7110-100

8 4 4 5 5 5 * * * 3 1 33 32 32 2 3 1 1 1 1 1 1 1 1 4 5 12 5 24 21 49 8 8 11 33 33 23 20 20 2 6 6 6 32 4 31 5 43 42 42 2 3 8 14 25 22 33 21

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WRX-30 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

50003-01 50004-03 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-07907-00 52-07933-00

7110-100 5180-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 5430-000 6129-000 6129-000 6129-001 6129-001 9370-000 5390-000

34 1 7 7 7 7 7 7 8 7 12 * * * * * 12

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ITEM #

221


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Back Cover

®

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

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®

Front Cove

r

Master Quality Parts Book

WRX 30

Electric Straddle Reach Stacker Truck

Effective Serial Number WRX3027324000 - UP

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 308539-000

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Date: August 15, 2001


Prime-Mover is a trademark of BT Prime-Mover Inc., © 2001 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.

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Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover®. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a deescription of all proposed changes. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover® cannot accept responsibility for parts returned without authorization.

WRX 30 2 9 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (3000) Model (WRX)

August 07, 2001

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© BT Prime-Mover, Inc.

3


General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

C

B

D A

PART LIST

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 4

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

August 07, 2001


Quality Parts 0841

6120 6160

5160

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.

0641

Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

A

Cap. (Lbs.)

B

C

Battery Wt. Min. (Lbs.)

0

DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Max. Rear Tilt

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

1750

0820

6170

6100

BT Prime-Mover, Inc. Muscatine, IA 52761

5190

4111

6110

0640

0370

4110 3550 4180 0340

5181

3540 0300

3300 3360

1760

2550 3560

3530 August 07, 2001

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© BT Prime-Mover Inc.

5


Quality Parts 9370

6124

5310

6610 6620

7110

5230 5290 0

1/2

1

7170

1 8

5610

9390

9500

5192

5460

7410 6128 7240 7420

5390 5430

6125 9100

0390

6126 6

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10010

10020 © BT Prime-Mover Inc.

August 07, 2001


Quality Parts

6220

6129 6650

6127 6660

7240

August 07, 2001

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© BT Prime-Mover Inc.

7


Index

Quality Parts

0000 Chassis 0300-000 Frame / Chassis................................................................................................................................... 15 0340-000 Inspection covers ................................................................................................................................. 17 0342-000 Inspection covers (“EE” electrical box) ................................................................................................ 19 0370-000 Counter balance weight ....................................................................................................................... 21 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ....................................................................... 23 0640-000 Drivers controls (Two spool valve handle) ........................................................................................... 25 0641-000 Drivers controls (Speed and direction) ................................................................................................ 27 0820-000 Finger / toe guards............................................................................................................................... 29 0840-000 Driver protection (Reverser) ................................................................................................................ 31 0850-000 Signs, warnings Serial Number 25268000 - 31136000 ....................................................................... 33 0850-001 Signs, warnings Serial Number 31136001 - UP .................................................................................. 35

1000 Motors 1750-000 Pump motor ......................................................................................................................................... 39 1760-000 Drive motor Serial Number 25268000 - 27108000 .............................................................................. 41 1760-001 Drive motor Serial Number 27108001 - UP ......................................................................................... 43

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit ................................................................................................................... 47

3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................................................... 51 3360-000 Brake drum/disc assembly................................................................................................................... 53 3530-000 Drive wheel .......................................................................................................................................... 55 3540-000 Support / swivel wheel ......................................................................................................................... 57 3550-000 Load wheels......................................................................................................................................... 59 3560-000 Caster assembly .................................................................................................................................. 61

4000 Steering System 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 .............................................. 65 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ......................................................... 67 4111-000 Steering arm / wheel (Head) ................................................................................................................ 69 4180-000 Steering / radial bearing....................................................................................................................... 71

8

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© BT Prime-Mover Inc.

August 07, 2001


Quality Parts

5000 Electrical System 5161-000 Horn..................................................................................................................................................... 75 5180-000 Static strap........................................................................................................................................... 77 5190-000 Battery connector ................................................................................................................................ 79 5191-000 Battery pack connector ........................................................................................................................ 81 5192-000 200 Amp system line contactor ........................................................................................................... 83 5192-100 300 Amp system line contactor ........................................................................................................... 85 5230-000 Voltage / battery indicator.................................................................................................................... 87 5290-000 Hourmeter / speedometer.................................................................................................................... 89 5310-000 Start / stop switch ................................................................................................................................ 91 5330-000 Speed controls..................................................................................................................................... 93 5390-000 Control cables / harnesses Replaced by 5390-001............................................................................. 95 5390-001 Control cables / harnesses .................................................................................................................. 97 5430-000 Motor power cables ............................................................................................................................. 99 5460-000 Transistor panel ................................................................................................................................. 101 5510-000 Micro switches ................................................................................................................................... 103 5590-000 Control cables, harness (Two stage mast) ........................................................................................ 105 5590-100 Control cables, harness (Three stage mast) ..................................................................................... 107 5610-000 Pump contactor ................................................................................................................................. 109 5910-000 Control circuit breaker ....................................................................................................................... 111 5911-000 Power circuit breaker ......................................................................................................................... 113

August 07, 2001

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© BT Prime-Mover Inc.

9


Quality Parts

6000 Hydraulic System 6100-000 Hydraulic pump (Model # DM-1005) .................................................................................................. 117 6100-001 Hydraulic pump (Model # DM-1006) .................................................................................................. 119 6110-001 Hydraulic tank .................................................................................................................................... 121 6120-000 Hoses, pipes, connections, mounting points ..................................................................................... 123 6120-001 Hoses, pipes, connections, mounting points ..................................................................................... 125 6124-000 Two stage mast lines Serial Number 25268000 - 27029000 ............................................................. 127 6124-001 Two stage mast lines Serial Number 27029001 - UP ........................................................................ 129 6124-100 Three stage mast lines ...................................................................................................................... 131 6125-100 Two stage mast reach supply lines.................................................................................................... 133 6125-200 Three stage mast reach supply lines ................................................................................................. 135 6126-001 Two Stage reach supply lines ............................................................................................................ 137 6126-100 Three Stage reach supply lines ......................................................................................................... 139 6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000....................................................... 141 6127-001 Reach, tilt cylinder hoses Serial Number 28077002 - 29125000....................................................... 143 6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP.................................................................. 145 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001 .......................................... 147 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - 29125000 .......................................... 149 6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP ..................................................... 151 6129-000 Reach, reach cylinders hoses............................................................................................................ 153 6129-001 Reach, reach cylinders hoses............................................................................................................ 155 6160-100 Two spool control valve ..................................................................................................................... 157 6170-000 Pressure / flow control valve .............................................................................................................. 159 6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000........................................... 161 6220-001 Control valve with No Sideshifter Serial Number 29004001 - 30348000........................................... 163 6220-002 Control valve with No Sideshifter Serial Number 30348001 - UP...................................................... 165 6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000................................................ 167 6220-101 Control valve With Sideshifter Serial Number 29004001 - 30348000................................................ 169 6220-102 Control valve With Sideshifter Serial Number 30348001 - UP........................................................... 171 6610-100 Two stage mast lift cylinder ............................................................................................................... 173 6610-200 Three stage mast staging cylinder ..................................................................................................... 175 6620-200 Three stage mast freelift cylinder....................................................................................................... 177 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002....................................................... 179 6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000....................................................... 181 6650-002 Reach cylinder assembly Serial Number 29060001 - UP.................................................................. 183 6660-000 Tilt Cylinder assembly Serial Number 26347000 - 28257000............................................................ 185 6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP....................................................................... 187

7000 Operating Function - Lifting Device 7110-000 Two stage mast ................................................................................................................................. 191 7110-100 Three stage mast ............................................................................................................................... 193 7170-000 Two / Three stage mast lifting gear ................................................................................................... 195 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001.............................................................. 197 7210-001 Sideshifter assembly Serial Number 28077002 - UP......................................................................... 199 7241-000 Reach assembly Serial Number 27324000 - 29032000 .................................................................... 201 7241-001 Reach assembly Serial Number 29032001 - 29125000 .................................................................... 203 7241-002 Reach assembly ( Replaced by 7241-003) Serial Number 29125001 - UP....................................... 205 7241-003 Reach assembly Serial Number 29125001 - UP ............................................................................... 207 7410-000 Fork assembly Replaced by 7410-001 .............................................................................................. 209 7410-001 Fork assembly ................................................................................................................................... 211

10

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© BT Prime-Mover Inc.

August 07, 2001


Quality Parts

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9370-000 Warning lights / alarm Replaced by 9370-001................................................................................... 217 9370-001 Warning lights / alarm........................................................................................................................ 219 9390-000 Positioning equipment ....................................................................................................................... 221 9500-000 Extra mechanical equipment ............................................................................................................. 223 9660-000 Electrical heater ................................................................................................................................. 225

10000 Tools 10010-000 Electrical controllers (Handset)........................................................................................................ 229 10020-000 Special tools and lubrications .......................................................................................................... 231

11000 Alphabetical/Numerical Index Alphabetical Index ............................................................................................................................................. 235 Numerical Index................................................................................................................................................. 244

August 07, 2001

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© BT Prime-Mover Inc.

11


Quality Parts

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© BT Prime-Mover Inc.


Quality Parts

0000 Chassis 0000 Chassis

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© BT Prime-Mover Inc.


Quality Parts

0300-000 0300-000

4

3

6

1 2

13

5

11 12

10 9 8 7

14

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© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 27, 1998

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# FOR ASSY. UNITS

NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, carrier (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp

© BT Prime-Mover, Inc.

2 1 1 2 1 8 2 2 1 1 1 1 1

15


Quality Parts

0340-000 0340-000

2 1

13

12 11 10 8

9 7 3

6

4

5

16

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© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

0340-000

0340-000 Inspection covers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020

July 27, 1998

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# FOR ASSY.

NAME Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw

© BT Prime-Mover, Inc.

UNITS

1 2 1 2 1 2 1 1 1 2 2 1 2

17


Quality Parts

0342-000 0342-000

5 1

2 6 3

5 4

300A FUSE

7

18

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© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

0342-000

0342-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

July 27, 1998

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

19


Quality Parts

0370-000 0370-000

1

2 3

20

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© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART # 1 2 3

304647-000 50000-15 301957-035

August 08, 2001

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# FOR ASSY.

NAME Counterweight (90 lb [40.8 kg]) Washer, flat Screw, cap

© BT Prime-Mover, Inc.

1 2 2

UNITS 90 lbs.

21


Quality Parts

0390-200 0390-200

3 2

4

1

5

22

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© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

August 08, 2001

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Prime-Mover, Inc.

UNITS

1 4 8 2 4

23


Quality Parts

0640-000 0640-000

5

4 8 2

3 9

18

1 19

2

20 21

6 11

12

14

17

4 13

15

7 10

16 1

11

24

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© BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

0640-000

0640-000 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21

UNITS

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 306341-000 Knob, auxiliary (Reach & Tilt) 1 306342-000 Knob, auxiliary (Reach & Tilt & Sideshifter &) 1 306342-001 Knob, auxiliary (Reach & Tilt & 1 Aux. Function) 1 305861-000 Switch As Req’d. 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 2 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-100) 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1

August 07, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

25


Quality Parts

0641-000 0641-000

1 2

3

4 5 1

7

6

8

26

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© BT Prime-Mover, Inc.

August 11, 1997


Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

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# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Prime-Mover, Inc.

UNITS

3 1 1 1 2 1 2 2

27


Quality Parts

0820-000 0820-000 3

1 2

4 7

1

7 6

5

28

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© BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

0820-000

0820-000 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 7

29544 306774-001 306877-001 306264-003 306264-004 306264-005 306067-002 306067-003 306067-003 306149-000 306150-000 306277-000 306275-000 306360-000 306360-000 301960-008 307334-000

August 07, 2001

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NAME

# FOR ASSY.

Screw Shield, upper Three Stage Mast Shield, top 71/100” Two Stage Mast Windshield, 71/100” Two Stage Mast Windshield, 83/124” Two Stage Mast Windshield, 95/150” Two Stage Mast Windshield, 71/150” Three Stage Mast Windshield, 83/180” Three Stage Mast Windshield, 87/189” Three Stage Mast Screen, 71/100” Two Stage Mast Screen, 83/124” Two Stage Mast Screen, 95/150” Two Stage Mast Screen, 71/150” Three Stage Mast Screen, 83/180” Three Stage Mast Screen, 87/189” Three Stage Mast Nut Washer

As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req’d. As Req’d.

© BT Prime-Mover, Inc.

UNITS

29


Quality Parts

0840-000 0840-000

1

2

30

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© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

0840-000

0840-000 Driver protection (Reverser) ITEM # PART # 1 2

305990-000 301825-010

July 27, 1998

Return

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

© BT Prime-Mover, Inc.

UNITS

1 2

31


Quality Parts

0850-000 0850-000

Effective Serial Number 25268000 - 31136000 2

3 KEEP HANDS CLEAR

4 Breaking these rules may cause serious or fatal injury to yourself or others

1

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5 12 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

DC Voltage

Type

Cap. (Lbs.)

Battery Wt. Max. (Lbs.)

A

B

C

Battery Wt. Min. (Lbs.)

Max. Rear Tilt

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

11

6 10

9 7

13

8

32

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© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

0850-000

0850-000 Signs, warnings Serial Number 25268000 - 31136000 ITEM # PART # 1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *

305955-000 Decal, WARNING 304597-000 Decal, NO RIDING 307500-000 Decal, WARNING 309733-000 Decal, WARNING 306419-000 Decal, Reach/Tilt 306420-000 Decal, Reach/Tilt/Sideshifter 306420-001 Decal, Reach/Tilt/Auxiliary 151847 Decal, Right BT LOGO 151848 Decal, Left BT LOGO 52-00279-00 Paint, BT RED 52-00257-00 Spray, BT RED 52-00220-00 Paint, BT BLACK semi gloss 52-00224-00 Spray, BT BLACK semi gloss 52-00237-00 Paint, SAFETY YELLOW 52-00260-00 Spray, SAFETY YELLOW 52-00247-00 Paint, SAFETY ORANGE 52-00276-00 Spray, SAFETY ORANGE 306418-000 Decal, Raise/Lower 305507-000 Decal, NO STEP 305023-000 Decal, WRX NSS Plate, DATA NSS Plate, UL 308539-000 Manual, WRX-30 Master Parts 304959-000 Manual, CSX/WSX/WRX Master Service ------------------- Manual, WRX-30 Operator’s ------------------- Manual, WRX-30 Parts

August 08, 2001

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# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

1 2 2 2 1 1 1 1 Right 1 Left As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1

33


Quality Parts

0850-001 0850-001

Effective Serial Number 31136001 - UP 2

3 KEEP HANDS CLEAR

4

Breaking these rules may cause serious or fatal injury to yourself or others

1

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5

12 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

DC Voltage

Type

Cap. (Lbs.)

Battery Wt. Max. (Lbs.)

A

B

C

Battery Wt. Min. (Lbs.)

Max. Rear Tilt

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

11

6 10

9 7

13

8

34

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© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

0850-001

0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART # 1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *

305955-000 Decal, WARNING 304597-000 Decal, NO RIDING 307500-000 Decal, WARNING 309733-000 Decal, WARNING 306419-000 Decal, Reach/Tilt 306420-000 Decal, Reach/Tilt/Sideshifter 306420-001 Decal, Reach/Tilt/Auxiliary 151847 Decal, Right BT LOGO 151848 Decal, Left BT LOGO 52-00279-00 Paint, BT RED 52-00257-00 Spray, BT RED 52-00220-00 Paint, BT BLACK semi gloss 52-00224-00 Spray, BT BLACK semi gloss 52-00237-00 Paint, SAFETY YELLOW 52-00260-00 Spray, SAFETY YELLOW 52-00247-00 Paint, SAFETY ORANGE 52-00276-00 Spray, SAFETY ORANGE 306418-000 Decal, Raise/Lower 305507-000 Decal, NO STEP 305023-000 Decal, WRX NSS Plate, DATA NSS Plate, UL 304955-000 Manual, WRX-30 Master Parts 304956-000 Manual, CSX/WSX/WRX Master Service ------------------- Manual, WRX-30 Operator’s ------------------- Manual, WRX-30 Parts

August 08, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

1 2 2 2 1 1 1 1 Right 1 Left As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1

35


Quality Parts

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© BT Prime-Mover Inc.


Quality Parts

1000 Motors 1000 Motors

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© BT Prime-Mover Inc.


Quality Parts

1750-000 1750-000

8

2

1

3

4 9

6

7

5

11

10

13 14

38

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12

© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART # *

306010-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 27, 1998

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# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

“EE”

39


Quality Parts

1760-000 1760-000

Effective Serial Number 25268000 - 27108000

1 4

12

5

2 3

11 10

7

6

9 4 13

8 18

14 15 16 17 19

20

40

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© BT Prime-Mover, Inc.

September 1995


Quality Parts

1760-000

1760-000 Drive motor Serial Number 25268000 - 27108000 ITEM # PART #

# FOR ASSY.

UNITS "E" "EE"

* *

301916-000 303570-000

Motor assembly, "E" drive 24 VOLT Motor assembly, "EE" drive 24 VOLT

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete "E" Stator complete "EE" Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end "E" Shield, end "EE" Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

September 1995

Return

NAME

© BT Prime-Mover, Inc.

"E" "EE"

"E" "EE"

41


Quality Parts

1760-001 1760-001

Effective Serial Number 27108001 - UP

1

3

12

5

6

7

11

2

4

10

8

13

9

K

42

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© BT Prime-Mover, Inc.

July 30, 2001


Quality Parts

1760-001

1760-001 Drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

305879-000 307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Drive motor assembly Seal Endhead, drive Bearing Retainer Armature Kit, field coil Spring, brush Brush box assembly Kit, lead assembly Bearing Washer, spring Endhead, commutator

1 1 1 1 1 1 1 4 1 1 1 1 1

K

305981-000

Kit, coverband

1

July 30, 2001

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# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

“EE”

43


Quality Parts

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© BT Prime-Mover Inc.


Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

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© BT Prime-Mover Inc.


Quality Parts

2550-000 2550-000

Torque nut to 250 ft/lb [338 Nm] while turning wheel.

1 2

15 14

3

13

4

6 5 10

10

12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

46

Return

12

© BT Prime-Mover Inc.

7

8

11

16

9

6

August 03, 2001


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART # *

301633-007

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft/lb [47 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338 N•m]) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 03, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover Inc.

UNITS

47


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

© BT Prime-Mover Inc.


Quality Parts

3300-000 3300-000

5 7

6

8

18

9 9

4 10

3

11

15 14 20

1

16 17 13 12

19 2

50

Return

© BT Prime-Mover Inc.

August 03, 2001


Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

August 03, 2001

Return

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47 N•m]) Washer

© BT Prime-Mover Inc.

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

51


Quality Parts

3360-000 3360-000

1

2 3

4

5

7

52

Return

6

© BT Prime-Mover Inc.

July 27, 2001


Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART # 1 2 3 4 5 6 7

23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

July 27, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Clip Spring Shoe

© BT Prime-Mover Inc.

UNITS

1 1 1 1 1 2 2

53


Quality Parts

3530-000 3530-000

2

1

3

54

Return

© BT Prime-Mover, Inc.

August 12, 1998


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

55


Quality Parts

3540-000 3540-000

1

14 13

12

8

11 4

6

2

10 3

9

8

4 6 7 5

56

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assembly (See Fig.# 6120-001) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap

July 24, 1998

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

1 2 1 2 2 4 2 11 1 1 1 1 1 1

57


Quality Parts

3550-000 3550-000

Inside of Truck

1 2 3

4 5 6

5 4

58

Return

© BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6

11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00

July 17, 1998

Return

# FOR ASSY.

NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, trust Bearing Wheel, load

© BT Prime-Mover, Inc.

4 4 4 4 8 8 4

UNITS

Corrosion

59


Quality Parts

3560-000 3560-000

1

2 3 16

4 15

6 5

14

6 7

8 9

11

10 12 13 12 11

60

Return

© BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART # *

304583-000

Caster assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

61


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

4000 Steering System 4000 Steering System

Return

© BT Prime-Mover Inc.


Quality Parts

4110-000 4110-000

Serial Number 25268000 - 27323100

1 2

3

4 20

21

22 14 13

5 6

23

19

7

15

8

12 18

17 26

64

Return

25

24

16

© BT Prime-Mover, Inc.

11

10

9

July 07, 1998


Quality Parts

4110-000

4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Maked with “K”)

July 07, 1998

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

UNITS

Cold Storage

Cold Storage

65


Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

1

2

3 4

21 22

23 5

24

6 20

25

7

26

18

16 15

66

Return

10

17

19

13

12

9 11

8

14

© BT Prime-Mover Inc.

August 03, 2001


Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14 15 16 17 18 19 20 21 22K 23K 24K 25 26 26 K

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Marked With “K”)

August 03, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover Inc.

1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

67


Quality Parts

4111-000 4111-000

18

17 16

1 2 5 15 14 12

3

10

4

13 11

1 9 8 7

68

Return

6

© BT Prime-Mover Inc.

April 01, 2001


Quality Parts

4111-000

4111-000 Steering arm / wheel (Head) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

April 01, 2001

Return

# FOR ASSY.

© BT Prime-Mover Inc.

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS

Twist Twist Twist Twist Twist Thumb Thumb Thumb

69


Quality Parts

4180-000 4180-000

1

13 2

12

11

3

10

4 5

9

6 7

8

70

Return

© BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

Pivot, handle (See Fig.# 4110-001) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt

July 17, 1998

Return

# FOR ASSY. UNITS

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1

71


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

5000 Electrical System 5000 Electrical System

Return

© BT Prime-Mover Inc.


Quality Parts

5161-000 5161-000

1

2

4

5

3

74

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

302129-000 301917-000 27205 23309-01 11020-46

July 24, 1998

Return

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 2 1 1 1

75


Quality Parts

5180-000 5180-000

3

2

4

2 1

76

Return

© BT Prime-Mover, Inc.

April 1997


Quality Parts

5180-000

5180-000 Static strap ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

© BT Prime-Mover, Inc.

UNITS

1 2 1 1

77


Quality Parts

5190-000 5190-000

2

3

1

4

5

78

Return

© BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

© BT Prime-Mover, Inc.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

79


Quality Parts

5191-000 5191-000

2

3

4

1

5

1

80

Return

© BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

5191-000

5191-000 Battery pack connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive

© BT Prime-Mover, Inc.

1 1 1 1 4 4 1 1

UNITS GRAY YELLOW RED BLUE

81


Quality Parts

5192-000 5192-000

1

82

Return

© BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

© BT Prime-Mover, Inc.

UNITS

1 2

83


Quality Parts

5192-100 5192-100

1

84

Return

© BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

July 06, 2001

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

© BT Prime-Mover, Inc.

1 2

UNITS “E”

85


Quality Parts

5230-000 5230-000

0

1/2

1

1 8

20

2

1

24

28

5

32

VOLTS

DATCON

3

86

Return

4

© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 27, 1998

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1

87


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

88

Return

© BT Prime-Mover, Inc.

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

1

© BT Prime-Mover, Inc.

89


Quality Parts

5310-000 5310-000

2

3

4

1

5

90

Return

© BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 3 * 4 5

302016-000 302092-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 06, 2001

Return

# FOR ASSY.

NAME Switch, key Keys, set of 2 Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

© BT Prime-Mover, Inc.

1 1 1 2 1 1 2 1 1

UNITS

Sealed

91


Quality Parts

5330-000 5330-000

1 2

3

92

Return

© BT Prime-Mover, Inc.

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Prime-Mover, Inc.

UNITS

1 1 2

93


Quality Parts

5390-000 5390-000

8

9

1

8

12 7

11

4

10

3

2

5 6

94

Return

© BT Prime-Mover Inc.

August 03, 2001


Quality Parts

5390-000

5390-000 Control cables / harnesses Replaced by 5390-001 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 03, 2001

Return

© BT Prime-Mover Inc.

UNITS

95


Quality Parts

5390-001 5390-001

8

9

1

8

12 7

11

4

10

3

2

5 6

96

Return

© BT Prime-Mover Inc.

August 03, 2001


Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 307193-000 307566-000 307589-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 03, 2001

Return

© BT Prime-Mover Inc.

UNITS

97


Quality Parts

5430-000 5430-000

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2 12

A1

13 16

17

A2 F2

15

98

Return

© BT Prime-Mover Inc.

August 03, 2001


Quality Parts

5430-000

5430-000 Motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

UNITS

305976-001 Cable 1 305976-000 Cable 1 305975-000 Cable 1 25094-04 Fuse, 300 AMP 1 300 AMP ------------------- Power breaker (105 AMP) (See Fig.# 5911-000) 1 105 AMP 301951-016 Screw, cap 2 ------------------- Control breaker (See Fig.# 5910-000) 1 301951-010 Screw, cap 1 301951-010 Screw, cap 1 301960-006 Nut 1 302792-000 Washer, brass flat 1 305967-000 Bar, bus 1 “EE” 305974-004 Cable “EE” 1 305968-000 Bar, bus 1 “EE” 305969-000 Bar, bus “EE” 1 305966-000 Bar, bus 1 305975-001 Cable 1 52-05103-00 Sleeve, 12 in. [305 mm] As Req’d. 305974-003 Cable 1 305974-000 Cable 1 305974-002 Cable 1 305974-001 Cable 1 25332-01 Tie, wire 2

August 03, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover Inc.

99


Quality Parts

5460-000

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

5460-000

3

1

2

100

Return

© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

5460-000

5460-000 Transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

July 27, 1998

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

© BT Prime-Mover, Inc.

1 2 1

UNITS 200 AMP

101


Quality Parts

5510-000 5510-000

1

2

3

8

4

11

10

7 6

5

9 12

13

17

18

14 15 16

102

Return

© BT Prime-Mover, Inc.

July 20, 1998


Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

© BT Prime-Mover, Inc.

UNITS

103


Quality Parts

5590-000 5590-000

2

3 1

To Truck

104

Return

© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

5590-000

5590-000 Control cables, harness (Two stage mast) ITEM # PART # 1 2 2 2 3

306191-008 307107-006 307107-007 307107-008 307111-000

July 27, 1998

Return

# FOR ASSY.

NAME Harness, truck to mast Harness, mast 71/100 Harness, mast 83/124 Harness, mast 95/150 Harness, carriage

© BT Prime-Mover, Inc.

1 1 1 1 1

UNITS 71/100 83/124 87/150

105


Quality Parts

5590-100 5590-100

4 1

3

2

To Truck

106

Return

© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

5590-100

5590-100 Control cables, harness (Three stage mast) ITEM # PART #

UNITS

1

306191-009

Harness, truck to mast

1

2 2 2

307107-003 307107-004 307107-005

Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189

1 1 1

71/150 83/180 87/189

3 3 3

307107-000 307107-001 307107-002

Harness, mast 71/150 Harness, mast 83/180 Harness, mast 87/189

1 1 1

71/150 83/180 87/189

4

307111-000

Harness, carriage

1

July 27, 1998

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

107


Quality Parts

5610-000 5610-000

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

2

1

108

Return

© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

July 27, 1998

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

© BT Prime-Mover, Inc.

UNITS

1 2

109


Quality Parts

5910-000 5910-000

1

110

Return

© BT Prime-Mover, Inc.

May 20, 1998


Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1

12 AMP

111


Quality Parts

5911-000 5911-000

1

Old

112

Return

New

© BT Prime-Mover, Inc.

August 13, 1998


Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

307601-001 307601-000

August 13, 1998

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1

105 AMP 150 AMP

113


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

© BT Prime-Mover Inc.


Quality Parts

6100-000 6100-000

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19

d e d e s r e p u S 18

17

6

7

16 14

7

13

8

15 12 9

11 10 116

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART # *

305008-000

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

NAME

d e d e s r e p Su

© BT Prime-Mover, Inc.

UNITS

117


Quality Parts

6100-001 6100-001

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6

7 16 14

7

13

8

15 12 9

11 10 118

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART # *

305008-001

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

119


Quality Parts

6110-001 6110-001

1

8 2

9 3

6

7

4

5

120

Return

© BT Prime-Mover, Inc.

May 20, 1999


Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

May 20, 1999

Return

# FOR ASSY.

NAME Pump & motor assembly (See Fig.# 6100-001) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

© BT Prime-Mover, Inc.

UNITS

1 1 2 1 1 1 1 1 1

121


Quality Parts

6120-000 6120-000

4 1

3 12

5

2

7 8

6 11

10

9

To Auxiliary Function

To Mast

15 16 17 20

13

18 19

From Mast to Compensator 14

122

Return

© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

6120-000

6120-000 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 K

Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90º Fitting, 90º Fitting, tee Hose assembly Fitting, 90º Fitting, adapter Elbow, 45º Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 49654-01 305755-000 NA NSS NSS NSS NA NSS 305755-010

July 27, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

123


Quality Parts

6120-001 6120-001

4 1

3

13

2

5

12 7 8

10

11

6

9

To Auxiliary Function

To Mast

16 17 18 19 21

14

20

From Mast to Compensator 15

124

Return

© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17K 18K 19K 20 21K K

Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90º Fitting, 90º Fitting, tee Hose assembly Fitting, 90º Fitting, adapter Orifice Elbow, 45º Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 306374-002 49654-01 305755-000 NA NSS NSS NSS NA NSS 305755-010

July 27, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

125


Quality Parts

6124-000 6124-000

Serial Number 25268000 - 27029000

1

2

3

4 5

8

6 5

To Compensator From Mast

7 To Control Valve

126

Return

© BT Prime-Mover, Inc.

August 09, 2001


Quality Parts

6124-000

6124-000 Two stage mast lines Serial Number 25268000 - 27029000 ITEM PART # # 1 2 3 4 5 6 7 8

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-09 Hose 49615-01 Fitting, Tee 49656-02 Fitting, adaptor 21037-05 Regulator, flow 49517-07 Hose 49517-15 Hose

August 09, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 1 1 1

127


Quality Parts

6124-001 6124-001

Serial Number 27029001 - UP

1

2

3

12 To Compensator From Mast

4

6 5

11

7 10 9

8

To Control Valve

128

Return

© BT Prime-Mover, Inc.

August 09, 2001


Quality Parts

6124-001

6124-001 Two stage mast lines Serial Number 27029001 - UP ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-35 Hose 49615-01 Fitting, Tee 49656-12 Fitting, adaptor 301960-008 Nut 15677-15 Clamp 49653-13 Elbow, 90° 49517-34 Hose 301652-016 Screw, cap 21037-05 Regulator, flow 49517-33 Hose

August 09, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1

129


Quality Parts

6124-100 6124-100

1 6

10

2

7

3 4

5 8

11

1 11 To Compensator From Mast 17

19 14

13

16 12

18 15

To Control Valve

130

Return

9

© BT Prime-Mover, Inc.

February 1997


Quality Parts

6124-100

6124-100 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Freelift cylinder assembly (Ses Fig.# 6620-200) ------------------- Staging cylinder assembly (See Fig.# 6610-200) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Staging cylinder assembly (See Fig.# 6610-200) 49517-29 Hose 15677-10 Clamp 301951-016 Screw, cap 49616-01 Tee 49652-01 Tee 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-19 Hose 49517-33 Hose

February 1997

Return

NAME

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

2 1 1 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1

10 GPM 71/150 83/180 87/189 16 GPM 1 Port 7.5 GPM 2 Ports

131


Quality Parts

6125-100 6125-100

1

2 3 4

To Control Valve

132

Return

© BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

6125-100

6125-100 Two stage mast reach supply lines ITEM # PART # 1 1 1 2 3 4

307107-006 307107-007 307107-008 49632-00 49624-00 311381-029

August 07, 2001

Return

# FOR ASSY.

NAME Hose assembly (Hose & Harness), 71/100 Hose assembly (Hose & Harness), 83/124 Hose assembly (Hose & Harness), 95/150 Fitting, bulkhead Nut Hose

© BT Prime-Mover, Inc.

1 1 1 2 2 2

UNITS 71/100 83/124 95/150

133


Quality Parts

6125-200 6125-200

7

5 4

2

3 1 6

To Control Valve

134

Return

© BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

6125-200

6125-200 Three stage mast reach supply lines ITEM # PART # 1 2 3 4 5 6 6 6 7 7 7

311381-029 49624-00 301652-025 306898-000 49632-00 307107-003 307107-004 307107-005 307107-000 307107-001 307107-002

August 07, 2001

Return

NAME Hose Nut Screw, cap Anchor Fitting, adapter Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189 Hose assembly (Hose & Harness), 71/150 Hose assembly (Hose & Harness), 83/180 Hose assembly (Hose & Harness), 87/189

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

2 2 2 1 2 1 1 1 1 1 1

71/150 83/180 87/189 71/150 83/180 87/189

135


Quality Parts

6126-001 6126-001

3

3

2 2

1

136

Return

1

© BT Prime-Mover, Inc.

May 20, 1999


Quality Parts

6126-001

6126-001 Two Stage reach supply lines ITEM # PART # 1 2 3

49656-00 306183-000 49656-08

May 20, 1999

Return

# FOR ASSY.

NAME Fitting, adaptor Hose Fitting, adapter

© BT Prime-Mover, Inc.

UNITS

4 2 2

137


Quality Parts

6126-100 6126-100

3

3

2 2

1 1

138

Return

© BT Prime-Mover, Inc.

May 20, 1999


Quality Parts

6126-100

6126-100 Three Stage reach supply lines ITEM # PART # 1 2 3

49656-00 306183-001 49656-08

May 20, 1999

Return

# FOR ASSY.

NAME Fitting, adaptor Hose Fitting, adapter

© BT Prime-Mover, Inc.

UNITS

4 2 2

139


Quality Parts

6127-000 6127-000

Serial Number 25268000 - 29125000

1 Manifold Valve

1

Port # 3

Port # 5 2

3

4

4 HG E

4 C Manifold A

B F D

5

4

6

4 4

Tilt Cylinder

140

Return

© BT Prime-Mover, Inc.

May 20, 1999


Quality Parts

6127-000

6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000 ITEM # PART # 1 2 3 4 5 6

49656-08 306182-000 306179-000 49656-00 49643-35 49643-36

May 20, 1999

Return

# FOR ASSY.

NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly

© BT Prime-Mover, Inc.

UNITS

2 1 1 6 1 1

141


Quality Parts

6127-001 6127-001

Serial Number 28077002 - 29125000

1 Manifold Valve

1

Port # 3

Port # 5 2

3

4

4 HG E

4 C Manifold A

B F D

5

4

6

4 4

Tilt Cylinder

142

Return

© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

6127-001

6127-001 Reach, tilt cylinder hoses Serial Number 28077002 - 29125000 ITEM # PART # 1 2 3 4 5 6

49656-08 306182-000 308558-000 49656-00 49643-35 49643-36

August 08, 2001

Return

# FOR ASSY.

NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly

© BT Prime-Mover, Inc.

UNITS

2 1 1 6 1 1

143


Quality Parts

6127-002 6127-002

Serial Number 29125001 - UP 1

2

5

3

4

14

4

13 12 11

6

10

9

4 8

144

Return

© BT Prime-Mover, Inc.

7

July 26, 2001


Quality Parts

6127-002

6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP ITEM # PART # 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14

49656-08 Fitting, adapter ------------------- Control valve with NO sideshifter (See Fig.# 6220-002) ------------------- Control valve with sideshifter (See Fig.# 6220-102) 25969-05 Orifice 49656-00 Fitting, adapter ------------------- Manifold (See Fig.# 7241-003) 311381-036 Hose assembly ------------------- Tilt cylinder assembly (See Fig.# 6660-001) 311381-035 Hose assembly 306182-000 Hose assembly 308558-000 Hose assembly 24488 Screw 306258-000 Cover 306050-000 Clamp 301960-006 Nut

July 26, 2001

Return

# FOR ASSY. UNITS

NAME

© BT Prime-Mover, Inc.

2 1 1 1 6 1 1 1 1 1 1 1 1 1 1

145


Quality Parts

6128-000 6128-000

Serial Number 25268000 - 28077001

1

Manifold Valve

Port # 6

1 Port # 2 3

2

4

4 HG B

4

F

E C

4 A Manifold

D

5

6

7

7

Sideshifter Cylinder

146

Return

© BT Prime-Mover, Inc.

July 28, 1998


Quality Parts

6128-000 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001 ITEM # PART # 1 * 2 3 4 * 5 6 7

49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-38 49643-37 49653-08

July 28, 1998

Return

# FOR ASSY.

NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90°

© BT Prime-Mover, Inc.

UNITS

2 2 1 1 4 4 1 1 2

147


Quality Parts

6128-001 6128-001

Serial Number 28077002 - 29125000

1

Manifold Valve

Port # 6

1 Port # 2 3

2

4

4 HG B

4

F

E C

4 A Manifold

D

5

6

7

7 8

8 Sideshifter Cylinder

148

Return

© BT Prime-Mover, Inc.

December 03, 1999


Quality Parts

6128-001

6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - 29125000 ITEM # PART # 1 * 2 3 4 * 5 6 7 8

49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-39 49643-39 49623-00 49656-08

December 03, 1999

Return

# FOR ASSY.

NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90° Adapter

© BT Prime-Mover, Inc.

UNITS

2 2 1 1 4 4 1 1 2 2

149


Quality Parts

6128-002 6128-002

Serial Number 29125001 - UP

1 2

6

2 3

5 5

4

7

2 7

8

2

150

Return

© BT Prime-Mover, Inc.

December 03, 1999


Quality Parts

6128-002

6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP ITEM # PART # 1 2 * 3 4 5 * 6 7 8

NAME

------------------- Control valve with sideshifter ( See Fig.# 6220-102) 49656-08 Adapter 12318-05 Plug, No Sideshifter (9/16-18) 308559-000 Hose 308557-000 Hose 49656-00 Adapter 12318-03 Plug, No Sideshifter (7/16-20) ------------------- Manifold (See Fig.# 7241-003) 49643-39 Hose ------------------- Sideshifter cylinder (See Fig.# 7210-001)

December 03, 1999

Return

# FOR ASSY. UNITS

© BT Prime-Mover, Inc.

1 4 2 1 1 4 4 1 2 1

151


Quality Parts

6129-000 6129-000

1

2 6 5 4 3 7

3

1

4 6

2 6 5

7 6

152

Return

© BT Prime-Mover, Inc.

May 20, 1999


Quality Parts

6129-000

6129-000 Reach, reach cylinders hoses ITEM # PART # 1 * * 2 3 4 5 * * 6 7

49643-31 52-05103-00 25332-04 49653-08 306374-000 49656-08 49643-30 52-05103-00 25332-04 49656-00 305629-000

May 20, 1999

Return

NAME

# FOR ASSY.

Hose Hose, guard Tie, wire Elbow, 90° Orifice Fitting, adapter Hose Hose, guard Tie, wire Fitting, adaptor Tube

2 As Req’d. 2 2 2 2 2 As Req’d. 2 4 2

© BT Prime-Mover, Inc.

UNITS

153


Quality Parts

6129-001 6129-001

1

2

6 5 4 1

6

4

2

3 6 5

6

154

Return

© BT Prime-Mover, Inc.

3

June 01, 1999


Quality Parts

6129-001

6129-001 Reach, reach cylinders hoses ITEM # PART # 1 * * 2 3 4 5 * * 6

49643-30 52-05103-00 25332-04 49653-08 305629-000 49656-08 49643-31 52-05103-00 25332-04 49656-00

June 01, 1999

Return

NAME

# FOR ASSY.

Hose Hose, guard Tie, wire Elbow, 90° Tube Fitting, adapter Hose Hose, guard Tie, wire Fitting, adapter

2 As Req’d. 4 2 2 2 2 As Req’d. 4 4

© BT Prime-Mover, Inc.

UNITS

155


Quality Parts

6160-100 6160-100 1 6

21

5

8

7

4

2

12 15 20

16 19

12 12

13

9

12

18 17

10

3 3

14

11

22

23

156

Return

23

© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

6160-100

6160-100 Two spool control valve ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw

305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NA 306139-000 306140-000 306141-000 306142-000

July 27, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

157


Quality Parts

6170-000 6170-000

1

9

10

2

11

7 8

3 4 5

1

6

4

158

Return

© BT Prime-Mover, Inc.

July 20, 1998


Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART # *

305021-000

Solenoid Control Valve Assembly

1

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

159


Quality Parts

6220-000 6220-000

Serial Number 27324000 - 29004000 1

1 2 2

3

2

1

160

Return

© BT Prime-Mover, Inc.

June 07, 1999


Quality Parts

6220-000

6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000 ITEM # PART # *

306611-000

Manifold assembly (No Sideshifter)

1

1 2 3

304797-000 304795-000 NA

Coil Valve, BI-Directional Body

3 3 1

June 07, 1999

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

161


Quality Parts

6220-001 6220-001

Serial Number 29004001 - 30348000 1

1 2

2

3

2

1

162

Return

© BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

6220-001

6220-001 Control valve with No Sideshifter Serial Number 29004001 - 30348000 ITEM # PART # *

308266-001

Manifold assembly (No Sideshifter)

1

1 2 3

304797-000 304795-000 NA

Coil Valve, BI-Directional Body

3 3 1

August 07, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

163


Quality Parts

6220-002 6220-002

Serial Number 30348001 - UP

1

2

2 3

3

4 5

8

6

7

3

2

164

Return

© BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

6220-002

6220-002 Control valve with No Sideshifter Serial Number 30348001 - UP ITEM # PART # * 2 3 * 4 5 6 * 7 8 *

310679-001 304797-000 304795-000 310526-000 NA 310972-000 310514-000 310524-000 310973-000 310810-000 310842-000

# FOR ASSY.

NAME Manifold assembly (No Sideshifter) Coil Valve, BI-Directional Kit, seal Body Orifice, 0.020 inch [0.508 mm] Valve, check Kit, check seal Plug Valve, relief Kit, seal

UNITS

1 3 3 3 1 1 1 1 1 1 1

Press for NEW Manifold assembly

August 07, 2001

Return

© BT Prime-Mover, Inc.

165


Quality Parts

6220-100 6220-100

Serial Number 27324000 - 29004000 1

1 2 2

5

4

3

2

1

166

Return

© BT Prime-Mover, Inc.

June 07, 1999


Quality Parts

6220-100

6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000 ITEM # PART # *

306611-001

Manifold assembly (With Sideshifter)

1

1 2 3 4 5

304797-000 304795-000 304794-000 304796-000 NA

Coil Valve, BI-Directional Coil Valve, N.C. Body

3 3 1 1 1

June 07, 1999

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

167


Quality Parts

6220-101 6220-101

Serial Number 29004001 - 30348000 1

1 2

2

5

4

3

2

1

168

Return

© BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

6220-101

6220-101 Control valve With Sideshifter Serial Number 29004001 - 30348000 ITEM # PART # *

308266-000

Manifold assembly (With Sideshifter)

1

1 2 3 4 5

304797-000 304795-000 304794-000 308328-000 NA

Coil Valve, BI-Directional Coil Valve, N.C. Body

3 3 1 1 1

August 07, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

169


Quality Parts

6220-102 6220-102

Serial Number 30348001 - UP

1

2

2 3

3

6 7 9

8

5

4 3

2

170

Return

© BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

6220-102

6220-102 Control valve With Sideshifter Serial Number 30348001 - UP ITEM # PART # 1 2 3 * 4 5 * 6 7 8 * 9 *

310679-000 304797-000 304795-000 310526-000 304794-000 308328-000 309694-000 NA 310972-000 310514-000 310524-000 310810-000 310842-000

# FOR ASSY.

NAME Manifold assembly (With Sideshifter) Coil Valve, BI-Directional Kit, seal Coil Valve, N.C. Kit, seal Body Orifice, 0.020 inch [0.508 mm] Valve, check Kit, check seal Valve, relief Kit, seal

UNITS

1 3 3 3 1 1 1 1 1 1 1 1 1

Press for NEW Manifold assembly

August 07, 2001

Return

© BT Prime-Mover, Inc.

171


Quality Parts

6610-100 6610-100

1

2

K

10 3

16 9

15 14 13

8

7 6

12 5 11 4

172

Return

© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

# FOR ASSY.

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 311418-000

Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

August 08, 2001

Return

NAME

© BT Prime-Mover, Inc.

71/100 83/124 95/150

71/100 83/124 95/150

173


Quality Parts

6610-200 6610-200

7

3 1

6

8

5

2 4

10

9

11 12 13 16

174

Return

15

9

14

© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

6610-200

6610-200 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

*

See Chart

Cylinder assembly, 1 port

1

1 port

**

See Chart

Cylinder assembly, 2 ports

1

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 11897-03 See Chart See Chart 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 See Chart 11015-39 29630-00 NSS NSS 311416-000

Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 12

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

August 08, 2001

Return

© BT Prime-Mover, Inc.

175


Quality Parts

6620-200 6620-200

K 2

1

9

3 15

8

14 13 7 12 6 11 5 10

176

Return

4

© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

6620-200

6620-200 Three stage mast freelift cylinder ITEM # PART #

# FOR ASSY.

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 311418-000

Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

August 08, 2001

Return

NAME

© BT Prime-Mover, Inc.

71/150 83/180 87/189

71/150 83/180 87/189

177


Quality Parts

6650-000 6650-000

Serial Number 25268000 - 28112002 6

7

6

8 9

10

11 12 13

14

23

24

20

19 18

17

16 15

22

K

21

25 1

2

25 3

4 3 5

178

Return

© BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

6650-000

6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002 ITEM # PART # 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18 19K 20 21K 22 23 24 25 K

300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 300656-000 302773-016 300938-000 NSS NSS NSS 300655-000 NSS 14908-08 NSS 300651-000 300651-001 49929-03 11160-11 300671-000

# FOR ASSY.

NAME Reach cylinder assembly, Right Reach cylinder assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis O ring Ring, backup O ring Piston Ring, guide Nut, lock Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

Right Left

Note:

Item number 1 and 2, part numbers 300650-000 and 300650-001, have been replaced with 307870-000 and 307870-001. 307870-000 and 307870-001 have been replaced with cylinder kit 309822-000. The kit contains two new reach cylinders (309777-000, 309777-001) one for each sides of reach. If one of existing (old style) cylinders is in need of replacement, both cylinders must be replaced with new style cylinders kit. PIN 990302 has more information on the update of cylinder kit. August 07, 2001

Return

© BT Prime-Mover, Inc.

179


Quality Parts

6650-001 6650-001

Serial Number 28112003 - 29060000

12 6 17 16

7 6

15

8 10

9

11

13 14

20 21 19 K

18

1 22 2

22 3 4 3 5

180

Return

© BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

6650-001

6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000 ITEM # PART # 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18K 19 20 21 22 K

300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 308057-000 302773-016 300938-000 NSS NSS NSS NSS 300651-000 300651-001 49929-03 11160-11 308058-000

# FOR ASSY.

NAME Reach cylinder assembly, Right Reach cylinder assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Ring, guide Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

Right Left

Note:

Item number 1 and 2, part numbers 300650-000 and 300650-001, have been replaced with 307870-000 and 307870-001. 307870-000 and 307870-001 have been replaced with cylinder kit 309822-000. The kit contains two new reach cylinders (309777-000, 309777-001) one for each sides of reach. If one of existing (old style) cylinders is in need of replacement, both cylinders must be replaced with new style cylinders kit. PIN 990302 has more information on the update of cylinder kit. August 07, 2001

Return

© BT Prime-Mover, Inc.

181


Quality Parts

6650-002 6650-002

Serial Number 29060001 - UP

12 6 17 16

7 6

15

8 10

9

11

13 14

20 21 19 K

18

1 22 2

22 3 4 3 5

182

Return

© BT Prime-Mover, Inc.

April 12, 1999


Quality Parts

6650-002

6650-002 Reach cylinder assembly Serial Number 29060001 - UP ITEM # PART # 1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18K 19 20 21 22 K

309777-000 309777-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 308057-000 302773-016 300938-000 NSS NSS NSS NSS 309780-000 309780-001 308515-000 11160-11 308058-000

# FOR ASSY.

NAME Reach cylinder assembly, Right Reach cylinder assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Ring, guide Retainer Tube cylinder, Right Tube cylinder, Left Bearing, spherical Fitting, grease Kit, seal (Contains Items Marked with “K”)

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

Right Left

New Reach Cylinder

April 12, 1999

Return

© BT Prime-Mover, Inc.

183


Quality Parts

6660-000 6660-000

Serial Number 26347000 - 28257000

13 14 11

7 5

8

9

12

10

6

1 2 3 4

184

Return

© BT Prime-Mover, Inc.

April 04, 2001


Quality Parts

6660-000

6660-000 Tilt Cylinder assembly Serial Number 26347000 - 28257000 ITEM # PART # 1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K

300892-000 49929-11 300891-000 301951-016 NSS NSS 300898-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 300900-000

April 04, 2001

Return

# FOR ASSY.

NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)

© BT Prime-Mover, Inc.

UNITS

1 2 2 4 1 1 1 1 1 1 1 1 1 1 1

185


Quality Parts

6660-001 6660-001

Serial Number 28257001 - UP

13 14 11

7 5

8

9

12

10

6

1 2 3 4

186

Return

© BT Prime-Mover, Inc.

April 04, 2001


Quality Parts

6660-001

6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP ITEM # PART # 1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K

308360-000 49929-11 300891-000 301951-016 NSS NSS 308359-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 308361-000

April 04, 2001

Return

# FOR ASSY.

NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)

© BT Prime-Mover, Inc.

UNITS

1 2 2 4 1 1 1 1 1 1 1 1 1 1 1

187


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

© BT Prime-Mover Inc.


Quality Parts

7110-000 7110-000

4 1 2

5

7

9

3

8 10 6

20 13

17

15

14 16

12

14 13

19

5 7 11

1 2

18

190

Return

© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

7110-000

7110-000 Two stage mast ITEM # PART #

NAME

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20

Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/100 2 71/100 Chain, lift 83/124 2 83/124 Chain, lift 95/150 2 95/150 Pin, cotter 8 Column, Inner 71/100 1 71/100 Column, Inner 83/124 1 83/124 Column, Inner 95/150 1 95/150 Pin, chain 4 Reach assembly (See Fig.# 7241-002) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 6 Cylinder lifting gear (See Fig.# 7170-000) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/100 1 71/100 Column, Outer 83/124 1 83/124 Column, Outer 95/150 1 95/150

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305081-000 305081-001 305081-002 30554-00 ----------------305946-001 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305495-000 305495-001 305495-002

July 27, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

191


Quality Parts

7110-100 7110-100 30 29 2

32

31

29 33 34

36

35 8

4 3

1

5

15

6

23

4 15

14

18

6 6

38

37

43

3

5

25 24

26

13

16

5 18

39

12

3

20

27

25

3

1

22 21

25

10

19 7

4

28

6

9

16 24

5

11

4

17

41

42 40

Three Stage Mast

192

Return

Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 19

Item # 28

71/150

14835-08

303908-000

14835-83

303923-000

303974-000

83/180

14835-10

303908-001

14835-84

303923-001

303974-001

87/189

14835-70

303908-002

14835-85

303923-002

303974-002

© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

7110-100

7110-100 Three stage mast ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

4 Anchor, chain 2 Chain, Staging lift 16 Pin, cotter 8 Pin, chain As Req’d. Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] 8 Bearing 2 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 1 Column, inner 2 Chain, Free lift 1 Cylinder lifting gear (See Fig.# 7170-000) 1 Reach assembly (See Fig.# 7241-002) 2 Pin, anchor 2 Pin, cotter 4 Nut 4 Nut, jam 1 Line, hydraulic 4 Screw, cap 1 Column, Intermediate 1 Bracket 2 Screw, cap 2 Lockwasher 1 Sheave 6 Screw, cap 8 Washer, flat 2 Nut 1 Frame, straddle (State Model & Serial Number) 1 Column, outer 4 Washer, shim 2 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 1 Sheave, hose 1 Screw, cap 1 Shaft, sheave 1 Sheave, hydraulic, and electrical 1 Washer, flat 1 Screw, cap

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 305567-000 301652-016 See Chart 305522-000 50003-01 50001-11 305535-000 301958-060 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060 304610-000 305148-000 14935-01 301652-016

July 27, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

193


Quality Parts

7170-000 7170-000

1 2 3 4 5 6 8

3 7

9 3

10

6 5 4 3 2 1

194

Return

© BT Prime-Mover, Inc.

May 05, 1998


Quality Parts

7170-000

7170-000 Two / Three stage mast lifting gear ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 10

Fitting, grease Ring, retainer Shim, 0.063 in. [1.58 mm] Race Bearing, roller Sheave, chain Head, sheave Sheave, hydraulic and electrical Shaft Shaft (Cold Storage) Screw, set

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 305148-000 304117-000 307612-000 301740-001

May 05, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

2 2 4 2 2 2 1 1 1 1 2

UNITS

Cold Storage

195


Quality Parts

7210-000 7210-000

Serial Number 25268000 - 28077001

21

20

19

18

15 17

1

16

K

14

2 15 3

13

4

4 5

6

7 8

12 11 10

9 196

Return

© BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

7210-000

7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * *

41949-00 41949-01

1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018

July 06, 2001

Return

# FOR ASSY.

UNITS

Sideshifter assembly, 4 in. [101.6 mm] Stroke Sideshifter assembly, 6 in. [152.4 mm] Stroke

1 1

4 in. Stroke 6 in. Stroke

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1

NAME

© BT Prime-Mover, Inc.

4 in. Stroke 6 in. Stroke

197


Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP

1 2 25

24

21

23

22

20

19

18 17

16

26

15 14

5

4

29

3

9

7 28

10

8

6

27 13 12

198

Return

11

© BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * *

307969-000 307969-001

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 26 308294-000 26 308294-001 27 308295-000 28 308296-000 29 308297-000 K 308298-000

July 06, 2001

Return

# FOR ASSY.

UNITS

Sideshifter assembly, 4 in. [101.6 mm] Stroke Sideshifter assembly, 6 in. [152.4 mm] Stroke

1 1

4 in. Stroke 6 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 2 2 2 1

NAME

© BT Prime-Mover, Inc.

4 in. Stroke 6 in. Stroke

4 in. Stroke 6 in. Stroke 4 in. Stroke 6 in. Stroke

199


Quality Parts

7241-000 7241-000

22

Serial Number 27324000 - 29032000

16

18 15 7 10 49 9

5 4

39

21

7 6

8

3

43

17

7 20 25

19

1

40

7 1

41 36

24

12 13 14

44 42

23

38 34

2

45

2 26

11

37

6

27

45

28 29

34 46 35 48

30

33

7

32 31

33

47 ITEM # PART # 1 2 2 2 3 3 4 5 6 7 8 8 9 9

200

Return

# FOR ASSY.

NAME

302773-016 Nut, thin 4 307009-000 Washer, thick 0.117 inch [2.98 mm] As Req’d. 307009-001 Washer, thin 0.094 in. [2.41 mm] As Req’d. 307009-002 Washer, 0.030 inch [0.76 mm] As Req’d. 306686-000 Frame, rear (2 Stage) 1 307295-000 Frame, rear (3 Stage) 1 24600 Screw, flat head 2 306678-000 Arm, Left 1 49929-13 Bushing 2 11160-11 Fitting, grease 8 306688-000 Arm, inner (2 Stage) 1 306682-000 Arm, inner (3 Stage) 1 ------------------- Control valve NO sideshifter (See Fig.# 6220-000) 1 ------------------- Control valve with sideshifter (See Fig.# 6220-100) 1

© BT Prime-Mover, Inc.

UNITS

2 Stage 3 Stage

2 Stage 3 Stage

August 07, 2001


Quality Parts

7241-000

7241-000 Reach assembly Serial Number 27324000 - 29032000 ITEM # PART #

NAME

# FOR ASSY.

10 11 12 13 14 15 16 17 18 19 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 38 38 39 40 41 42 43 44 45 46 47 48 49

Screw, lock Bushing Plug, wear Bearing Washer Clamp, poly Cover Screw Cover, valve Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Fork bar Screw, cap Shaft, pivot Arm, Right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bumper Shim, 0.050 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap Manifold (3 Stage) Shim Shim Shaft Nut Clamp Screw Washer, flat Bracket Screw, socket head Pin, yoke (2 Stage) Pin, cotter (2 Stage) Anchor, chain (2 Stage) Bushing

2 2 2 2 2 2 4 2 1 1 1 1 2 2 2 2 1 2 2 1 2 2 2 2 2 6 3 As Req’d. As Req’d. 2 1 As Req’d. As Req’d. 2 2 2 2 2 1 12 2 2 1 2

21424 49929-05 307015-000 21089-01 300889-000 306050-000 306258-000 24488 306861-000 306961-000 306689-000 306683-000 11073-17 300923-001 300923-000 49929-09 300902-000 301652-016 306965-001 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49563-00 11857-10 11857-11 11854-03 306166-000 21837-00 21837-01 306965-000 302773-008 15677-02 301652-016 50000-13 306169-000 11047-18 11135-07 11133-05 306096-000 49929-04

August 07, 2001

Return

© BT Prime-Mover, Inc.

UNITS

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage

2 Stage 2 Stage 2 Stage 201


Quality Parts

7241-001 7241-001

Serial Number 29032001 - 29125000

6

12

1

7

5 8

10

13

14 15 16 11

45 46 24

47

23

36 35

39

36

38

34

ITEM # PART #

202

23 25 1 27

35

28 29

32

37 50

Return

6

33

7

31

32

1 2 3 3 4 5 6 7 8 9 9 10 10 11 12

7

26 44 41

49

21

22

42

40

7

9

4

3

20

17

7

2

43

19

18

30

48

# FOR ASSY.

NAME

20420 Screw, cap 308039-000 Pin 308261-000 Frame, rear (2 Stage) 308042-000 Frame, rear (3 Stage) 24600 Screw, flat head 306678-000 Arm, left 49929-13 Bushing 11160-11 Fitting, grease 49929-04 Bushing 308262-000 Arm, inner (2 Stage) 308236-000 Arm, inner (3 Stage) ------------------- Control valve NO sideshifter (See Fig.# 6220-001) ------------------- Control valve with sideshifter (See Fig.# 6220-101) 21424 Screw, lock 306861-000 Cover, valve

© BT Prime-Mover, Inc.

4 4 1 1 2 1 2 8 2 1 1 1 1 2 1

UNITS

2 Stage 3 Stage

2 Stage 3 Stage

August 07, 2001


Quality Parts

7241-001

7241-001 Reach assembly Serial Number 29032001 - 29125000 ITEM # PART #

NAME

# FOR ASSY.

13 14 15 16 17 17 18 19 19 20 21 22 23 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Clamp, poly Cover Screw Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Bar, fork Screw, cap Washer, thick 0.117 inch [2.98 mm] Washer, thin 0.094 in. [2.41 mm] Washer, 0.030 inch [0.76 mm] Washer Pin Arm, right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bushing Screw, socket head Bumper Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap (3 Stage) Manifold (3 Stage) Screw Clamp Washer, flat Bracket Nut Cap, bearing Bearing Nut Anchor, chain (2 Stage) Pin, yoke (2 Stage) Pin, cotter (2 Stage)

2 4 2 1 1 1 2 2 2 2 1 2 As Req’d. As Req’d. As Req’d. 2 2 1 2 2 2 2 2 6 2 6 3 As Req’d. As Req’d. As Req’d. As Req’d. 2 1 2 2 2 1 2 2 2 2 1 2 2

306050-000 306258-000 24488 308560-000 308263-000 308232-000 11073-17 308240-001 308240-000 49929-09 308041-000 301652-016 307009-000 307009-001 307009-002 300889-000 308039-000 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49929-05 11047-18 49563-00 21837-00 21837-01 11857-10 11857-11 11854-03 306166-000 301652-016 15677-02 50000-13 306169-000 302773-008 307015-000 21089-01 301960-008 306096-000 11135-07 11133-05

August 07, 2001

Return

© BT Prime-Mover, Inc.

UNITS

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage 3 Stage

2 Stage 2 Stage 2 Stage

203


Quality Parts

7241-002 7241-002

Serial Number 29125001 - UP

6

12

1

7

5 8

10

13

14 15 16 11

45 46 24

47

23

7 6

26 36 35

44 41

39

36

38

34

33

28

50

49

ITEM # PART # 1 2 3 3 4 5 6 7 8 9 9 10 10 11 12

Return

29

32

37

23 25 1 27

35

7

31

32

204

21

22

42

40

7

9

4

3

20

17

7 2

43

19

18

30

48

# FOR ASSY.

NAME

20420 Screw, cap 308039-000 Pin 308261-000 Frame, rear (2 Stage) 308042-000 Frame, rear (3 Stage) 24600 Screw, flat head 306678-000 Arm, left 49929-13 Bushing 11160-11 Fitting, grease 49929-04 Bushing 308262-000 Arm, inner (2 Stage) 308236-000 Arm, inner (3 Stage) ------------------- Control valve NO sideshifter (See Fig.# 6220-001) ------------------- Control valve with sideshifter (See Fig.# 6220-101) 21424 Screw, lock 306861-000 Cover, valve

© BT Prime-Mover, Inc.

4 4 1 1 2 1 2 8 2 1 1 1 1 2 1

UNITS

2 Stage 3 Stage

2 Stage 3 Stage

August 08, 2001


Quality Parts

7241-002

7241-002 Reach assembly ( Replaced by 7241-003) Serial Number 29125001 - UP ITEM # PART #

NAME

# FOR ASSY.

13 14 15 16 17 17 18 19 19 20 21 22 23 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Clamp, poly Cover Screw Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Bar, fork Screw, cap Washer, thick 0.117 inch [2.98 mm] Washer, thin 0.094 in. [2.41 mm] Washer, 0.030 inch [0.76 mm] Washer Pin Arm, right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bushing Screw, socket head Bumper Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap (3 Stage) Manifold (3 Stage) Screw Clamp Washer, flat Bracket Nut Cap, bearing Bearing Nut Anchor, chain (2 Stage) Pin, yoke (2 Stage) Pin, cotter (2 Stage)

2 4 2 1 1 1 2 2 2 2 1 2 As Req’d. As Req’d. As Req’d. 2 2 1 2 2 2 2 2 6 2 6 3 As Req’d. As Req’d. As Req’d. As Req’d. 2 1 2 2 2 1 2 2 2 2 1 2 2

306050-000 306258-000 24488 308263-000 308263-000 308232-000 11073-17 308240-001 308240-000 49929-09 308041-000 301652-016 307009-000 307009-001 307009-002 300889-000 308039-000 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49929-05 11047-18 49563-00 21837-00 21837-01 11857-10 11857-11 11854-03 306166-000 301652-016 15677-02 50000-13 306169-000 302773-008 307015-000 21089-01 301960-008 306096-000 11135-07 11133-05

August 08, 2001

Return

© BT Prime-Mover, Inc.

UNITS

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage 3 Stage

2 Stage 2 Stage 2 Stage 205


Quality Parts

7241-003 7241-003

Serial Number 29125001 - UP 1

12

5 23 8

7

10

13

14 15 16 11

45 46 24

47

23

7 6

26 36 35

44 41

39

36

38

34

33

28

50

49

ITEM # PART # 1 2 3 3 4 5 6 7 8 9 9 10 10 11 12

Return

29

32

37

23 25 1 27

35

7

31

32

206

21

22

42

40

7

9

4

3

20

17

7

6 2

43

19

18

30

48

# FOR ASSY.

NAME

20420 Screw, cap 308039-000 Pin 308261-000 Frame, rear (2 Stage) 308042-000 Frame, rear (3 Stage) 24600 Screw, flat head 306678-000 Arm, left 49929-13 Bushing 11160-11 Fitting, grease 49929-04 Bushing 308262-000 Arm, inner (2 Stage) 308236-000 Arm, inner (3 Stage) ------------------- Control valve NO sideshifter (See Fig.# 6220-002) ------------------- Control valve with sideshifter (See Fig.# 6220-102) 21424 Screw, lock 306861-000 Cover, valve

© BT Prime-Mover, Inc.

4 4 1 1 2 1 2 8 2 1 1 1 1 2 1

UNITS

2 Stage 3 Stage

2 Stage 3 Stage

August 08, 2001


Quality Parts

7241-003

7241-003 Reach assembly Serial Number 29125001 - UP ITEM # PART #

NAME

# FOR ASSY.

13 14 15 16 17 17 18 19 19 20 21 22 23 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Clamp, poly Cover Screw Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Bar, fork Screw, cap Washer, thick 0.117 inch [2.98 mm] Washer, thin 0.094 in. [2.41 mm] Washer, 0.030 inch [0.76 mm] Washer Pin Arm, right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bushing Screw, socket head Bumper Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap (3 Stage) Manifold (3 Stage) Screw Clamp Washer, flat Bracket Nut Cap, bearing Bearing Nut Anchor, chain (2 Stage) Pin, yoke (2 Stage) Pin, cotter (2 Stage)

2 4 2 1 1 1 2 2 2 2 1 2 As Req’d. As Req’d. As Req’d. 2 2 1 2 2 2 2 2 6 2 6 3 As Req’d. As Req’d. As Req’d. As Req’d. 2 1 2 2 2 1 2 2 2 2 1 2 2

306050-000 306258-000 24488 308263-000 308263-000 308232-000 11073-17 308240-001 308240-000 49929-09 308041-000 301652-016 307009-000 307009-001 307009-002 300889-000 308039-000 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49929-05 11047-18 49563-00 21837-00 21837-01 11857-10 11857-11 11854-03 306166-000 301652-016 15677-02 50000-13 306169-000 302773-008 307015-000 21089-01 301960-008 306096-000 11135-07 11133-05

August 08, 2001

Return

© BT Prime-Mover, Inc.

UNITS

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage 3 Stage

2 Stage 2 Stage 2 Stage 207


Quality Parts

7410-000 7410-000

1

2

5

3 4

208

Return

© BT Prime-Mover Inc.

July 24, 2001


Quality Parts

7410-000

7410-000 Fork assembly Replaced by 7410-001 ITEM # PART #

21372-00 21372-01 21372-02 21372-03

3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

* * * *

25008-01 25008-02 25008-03 25008-04

4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

* * * *

July 24, 2001

Return

# FOR ASSY.

NAME

Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

© BT Prime-Mover Inc.

UNITS

1 1 1 1 1 1

209


Quality Parts

7410-001 7410-001

1 2

6

3 4

5

210

Return

© BT Prime-Mover Inc.

July 24, 2001


Quality Parts

7410-001

7410-001 Fork assembly ITEM # PART #

21372-00 21372-01 21372-02 21372-03

3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

* * * *

25008-01 25008-02 25008-03 25008-04

4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

1K 2K 3K 4K 5K 6 K

NSS NSS NSS NSS NSS NA 311115-000

* * * *

July 24, 2001

Return

# FOR ASSY.

NAME

Knob Wedge Washer Spring Pin Fork Kit, knob (Contains Items Marked with “K”)

© BT Prime-Mover Inc.

UNITS

1 1 1 1 1 1 1

211


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

© BT Prime-Mover Inc.


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

© BT Prime-Mover Inc.


Quality Parts

9370-000 9370-000

1 2

3

4

5

6

216

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

9370-000

9370-000 Warning lights / alarm Replaced by 9370-001 ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

July 24, 2001

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1

© BT Prime-Mover, Inc.

UNITS

217


Quality Parts

9370-001 9370-001

11

10

4 8

1 1

2

3 9

4

5 7 6

5

6 7

Two Stage Mast

Two Stage Mast

11

10

1 4

12

Three Stage Mast

9

5 6

218

Return

© BT Prime-Mover, Inc.

7

May 02, 2000


Quality Parts

9370-001

9370-001 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 5 5 5 5 5 5 5 * * 6 7 8 9 10 11 12

Fitting, female receptacle wire Clamp Screw, slotted Cable, 14 feet [4267 mm] Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Screw, slotted Fitting, Socket wire Bracket Screw, flat head Clamp Screw, slotted Bracket

2 2 2 As Req’d. 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 2 1 2 1 1 1

49771-00 15677-07 11176-11 52-07907-00 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 11176-11 306186-000 307069-000 301952-016 15677-07 11176-11 307151-000

May 02, 2000

Return

© BT Prime-Mover, Inc.

UNITS

219


Quality Parts

9390-000 9390-000

1

2

220

Return

© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

July 27, 1998

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

© BT Prime-Mover, Inc.

UNITS

3 1

221


Quality Parts

9500-000 9500-000

1

3 2

222

Return

© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

9500-000

9500-000 Extra mechanical equipment ITEM # PART #

# FOR ASSY.

UNITS

1 1 1

306294-000 306294-001 306294-002

Backrest, 44 in. (1118mm) load (No Sideshifter) Backrest, 36 in. (915mm) load (No Sideshifter) Backrest, 48 in. (1219mm) load (No Sideshifter)

1 1 1

44 inch 36 inch 48 inch

1 1 1

305138-000 305138-001 305138-002

Backrest, 44 in. (1118mm) load (With Sideshifter) Backrest, 36 in. (915mm) load (With Sideshifter) Backrest, 48 in. (1219mm) load (With Sideshifter)

1 1 1

44 inch 36 inch 48 inch

2 3

301957-030 50000-15

Screw, cap Washer, flat

4 4

July 27, 1998

Return

NAME

© BT Prime-Mover, Inc.

223


Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

3

Position heaters on inside of cover as shown.

5

3

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

224

Return

© BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

July 27, 1998

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

© BT Prime-Mover, Inc.

UNITS

1 1 4 2 2 2

225


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

10000 Tools 10000 Tools

Return

© BT Prime-Mover Inc.


Quality Parts

10010-000 10010-000

1 2

228

Return

© BT Prime-Mover, Inc.

January 21, 1998


Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

© BT Prime-Mover, Inc.

UNITS

1 1

229


Quality Parts

10020-000 10020-000

1 3

2

4

6

5

230

Return

© BT Prime-Mover, Inc.

January 21, 1998


Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

231


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

© BT Prime-Mover Inc.


Return

© BT Prime-Mover, Inc.


Alphabetical Index

WRX30 ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter Adapter Adapter Adapter Alarm, travel Anchor Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, cylinder Anchor, spring Arm, inner Arm, inner Arm, inner Arm, inner Arm, inner Arm, inner Arm, inner Arm, inner Arm, Left Arm, left Arm, left Arm, left Arm, Right Arm, right Arm, right Arm, right Armature Armature Armature & fan assembly Axle Axle Axle, caster Backrest Backrest Backrest Backrest Backrest Backrest Baffle Baffle Ball Ball Ball Band, EE cover Band, cover Bar, bus Bar, bus Bar, bus Bar, bus Bar, down stop Bar, fork Bar, fork Bar, fork Bar, torsion Base, plate Base, spring Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing

August 08, 2001

Return

Part# 202154 306061-000 306061-000 49656-00 49656-08 49656-08 49283-00 306898-000 304359-000 304359-000 306096-000 306096-000 306096-000 306096-000 301790-019 301860-000 306682-000 306688-000 308236-000 308236-000 308236-000 308262-000 308262-000 308262-000 306678-000 306678-000 306678-000 306678-000 306678-001 306678-001 306678-001 306678-001 301327-023 307632-000 306017-000 304619-000 304619-001 301297-000 305138-000 305138-001 305138-002 306294-000 306294-001 306294-002 301764-000 301764-000 300947-008 300947-008 306120-000 305983-000 200027 305966-000 305967-000 305968-000 305969-000 305946-001 308041-000 308041-000 308041-000 304315-001 27796-02 304316-001 305282-001 301445-001 11020-43 11205-26 11205-27 11205-30 21089-01 21089-01 21089-01 21089-01 21089-02 21089-02

FIG.# Item#

Description

Part#

10020-000 6100-000 6100-001 6128-002 6128-001 6128-002 9370-000 6125-200 7110-000 7110-100 7241-000 7241-001 7241-002 7241-003 7210-000 3300-000 7241-000 7241-000 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 1760-000 1760-001 1750-000 3550-000 3550-000 3560-000 9500-000 9500-000 9500-000 9500-000 9500-000 9500-000 4110-000 4110-001 6100-000 6100-001 6160-100 1750-000 1750-000 5430-000 5430-000 5430-000 5430-000 7110-000 7241-001 7241-002 7241-003 3540-000 3560-000 3540-000 5230-000 5230-000 4110-000 4180-000 2550-000 4180-000 7241-000 7241-001 7241-002 7241-003 7110-000 7110-100

Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, ball Bearing, ball sealed Bearing, ball sealed Bearing, cylinder Bearing, cylinder Bearing, flanged Bearing, handle Bearing, roller Bearing, roller Bearing, roller Bearing, spherical Bearing, thrust Block Body, cylinder Bolt Bolt Bolt, lower hook Bolt, stop Boot Box, EE Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket, harness Bracket, heater Bracket, slotted Bracket, switch Bracket, switch Bracket, tab Brake assembly Breaker Breaker Breaker Breather kit Brush and terminal Brush box assembly Brush set Bumper Bumper Bumper Bumper Bumper Bumper Bumper, door Bushing Bushing Bushing Bushing

25189-02 28142-00 29630-00 300560-000 300560-000 300654-000 300654-000 300654-000 305093-000 307630-000 307630-000 49832-00 49832-00 49832-00 49832-00 49910-02 49929-03 49929-03 11030-21 49910-01 200309 200310 300898-000 308359-000 11695-12 301949-000 11205-29 49994-03 49994-03 308515-000 304349-000 301781-000 308288-000 306003-000 306670-000 308279-000 308280-000 305862-000 305971-000 304633-000 304634-000 305522-000 306169-000 306169-000 306169-000 306169-000 307069-000 307151-000 308276-000 302061-000 302224-000 306026-000 301724-000 306064-000 306027-000 23008-00 301889-000 307601-000 307601-001 305010-000 302519-000 307636-000 200188 302290-000 302290-000 49563-00 49563-00 49563-00 49563-00 302069-000 11020-41 11020-46 11695-05 301777-000

1 14 14 5 8 2 6 4 3 1 48 48 48 48 2 6 8 8 9 9 9 9 9 9 5 5 5 5 27 26 26 26 14 6 12 2 2 5 1 1 1 1 1 1 3 3 24 24 2 14 1 10 8 9 9 9 21 21 21 9 1 12 2 1 19 10 12 12 13 46 46 46 2 6

© BT Prime-Mover, Inc.

FIG.# Item# 0390-200 6620-200 6610-200 1760-000 1760-000 6650-000 6650-001 6650-002 6610-100 1760-001 1760-001 7241-000 7241-001 7241-002 7241-003 3550-000 6650-000 6650-001 2550-000 3560-000 1750-000 1750-000 6660-000 6660-001 4110-001 3300-000 3560-000 7110-100 7170-000 6650-002 3560-000 4111-000 7210-001 6100-000 6100-001 7210-001 7210-001 0640-000 0342-000 0640-000 0640-000 7110-100 7241-000 7241-001 7241-002 7241-003 9370-001 9370-001 7210-001 4180-000 9660-000 9370-000 4111-000 5510-000 9370-000 3360-000 5910-000 5911-000 5911-000 6110-001 1760-000 1760-001 1750-000 4110-000 4110-001 7241-000 7241-001 7241-002 7241-003 0340-000 3540-000 5161-000 3300-000 4111-000

3 12 14 3 15 8 8 8 13 4 11 33 32 32 32 5 24 21 10 12 11 4 7 7 20 8 14 31 5 21 2 10 15 16 16 6 7 4 1 19 6 20 44 43 43 43 8 12 2 6 2 3 2 13 4 1 1 1 1 6 5 9 7 2 2 34 35 35 35 2 6 5 9 12

235


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, flanged Bushing, flanged Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable, handset Cable, Negative Cable, Positive Cam Cam Cap Cap Cap Cap Cap, bearing Cap, bearing Cap, bearing Cap, end Cap, hub Cap, left cylinder Cap, relief Cap, relief Cap, relief Cap, right Cap, straight Cap, tapered Case, gear Caster assembly Chain, Free lift Chain, Free lift Chain, Free lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Staging lift Chain, Staging lift Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp

307444-000 308290-000 49853-02 49929-04 49929-04 49929-04 49929-04 49929-05 49929-05 49929-05 49929-05 49929-09 49929-09 49929-09 49929-09 49929-11 49929-11 49929-13 49929-13 49929-13 49929-13 11695-06 11695-12 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 52-07907-00 52-07907-00 306416-000 49856-148 49856-148 109631 300199-000 301347-000 301347-000 301347-000 301347-000 307015-000 307015-000 307015-000 306135-000 27809-00 308292-000 201489 201489 306140-000 308287-000 NSS NSS 301580-001 304583-000 14835-83 14835-84 14835-85 14835-11 14835-28 14835-38 14835-08 14835-10 14835-70 15677-02 15677-02 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10 15677-10 15677-10 15677-15 305009-000 305009-000

0641-000 7210-001 5191-000 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 6660-000 6660-001 7241-000 7241-001 7241-002 7241-003 0640-000 4110-001 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 9370-001 10010-000 5191-000 5191-000 0641-000 3360-000 7241-000 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 6160-100 3560-000 7210-001 6100-000 6100-001 6160-100 7210-001 4110-000 4110-000 2550-000 3560-000 7110-100 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7241-000 7241-001 7241-002 7241-003 9370-001 9370-001 4110-000 4110-001 5390-000 5390-001 6124-100 6124-001 0300-000 6110-001

Clamp Clamp Clamp Clamp Clamp Clamp Clamp, cable Clamp, poly Clamp, poly Clamp, poly Clamp, poly Clevis Clevis Clevis Clip Coil Coil Coil Coil Coil Coil Coil Coil Coil Coil Coil, field package Column, inner Column, inner Column, inner Column, Inner Column, Inner Column, Inner Column, Intermediate Column, Intermediate Column, Intermediate Column, outer Column, outer Column, outer Column, Outer Column, Outer Column, Outer Compensator cylinder assembly Compensator cylinder assembly Connector, plug Connector, plug Connector, SB-175 BLUE housing Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Connector, SB-175 YELLOW housing Connector, tip Console Contactor Contactor, line Control Valve Assembly, Two Spool Control, thumb Controller Counterweight Coupler Coupler Cover Cover Cover Cover Cover Cover Cover Cover Cover, gear case Cover, valve Cover, valve Cover, valve Cover, valve Cushion Cushion Cylinder Cylinder

306012-000 306012-000 306050-000 306062-000 306062-000 49709-10 302080-000 306050-000 306050-000 306050-000 306050-000 300938-000 300938-000 300938-000 300202-000 304794-000 304794-000 304794-000 304797-000 304797-000 304797-000 304797-000 304797-000 304797-000 305122-000 306018-000 303908-000 303908-001 303908-002 305081-000 305081-001 305081-002 303923-000 303923-001 303923-002 303974-000 303974-001 303974-002 305495-000 305495-001 305495-002 305755-000 305755-000 306215-001 306215-001 49854-08 49854-08 49854-01 49854-01 49854-04 49854-04 49854-03 49854-03 49852-01 301844-000 304297-000 23452-01 305938-000 301718-000 305878-000 304647-000 202324 202324 301723-000 306001-000 306001-000 306258-000 306258-000 306258-000 306258-000 306258-000 301581-000 306861-000 306861-000 306861-000 306861-000 305632-000 305633-000 308294-000 308294-001

6100-000 6100-001 6127-002 6100-000 6100-001 4180-000 4111-000 7241-000 7241-001 7241-002 7241-003 6650-000 6650-001 6650-002 3360-000 6220-100 6220-101 6220-102 6220-000 6220-001 6220-002 6220-100 6220-101 6220-102 6170-000 1750-000 7110-100 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-000 7110-000 7110-000 6120-000 6120-001 5390-000 5390-001 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 0340-000 5192-100 5192-000 6160-100 0641-000 5460-000 0370-000 6100-000 6100-001 4111-000 6100-000 6100-001 6127-002 7241-000 7241-001 7241-002 7241-003 2550-000 7241-000 7241-001 7241-002 7241-003 0300-000 0300-000 7210-001 7210-001

236

Return

5 20 3 49 8 8 8 11 33 33 33 23 20 20 20 2 2 6 6 6 6 2 14 14 16 15 13 8 3 11 2 1 * 4 2 4 5 2 2 32 31 31 31 45 45 45 14 10 22 20 20 21 14 14K 10K 1 * 10 10 10 4 4 4 2 2 2 41 41 41 41 2 10 25 17 3 3 12 7 13 4

© BT Prime-Mover, Inc.

13 13 13 11 11 5 4 15 13 13 13 14 14 14 5 3 3 4 1 1 2 1 1 2 4 9 9 9 9 6 6 6 19 19 19 28 28 28 20 20 20 14 15 10 10 1 1 1 1 1 1 1 1 2 1 1 1 1 7 1 1 2 2 5 6 6 12 16 14 14 14 7 18 12 12 12 11 10 26 26

August 08, 2001


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Decal, 300 AMP EE Decal, Left BT LOGO Decal, Left BT LOGO Decal, NO RIDING Decal, NO RIDING Decal, NO STEP Decal, NO STEP Decal, Raise/Lower Decal, Raise/Lower Decal, Reach/Tilt Decal, Reach/Tilt Decal, Reach/Tilt/Auxiliary Decal, Reach/Tilt/Auxiliary Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Sideshifter Decal, Right BT LOGO Decal, Right BT LOGO Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WRX Decal, WRX Detent, spool Detent, spool Device, pallet centering Diode Diode Display, BDI/Hourmeter lift interrupt Door Door, battery Drive motor assembly Drum, brake E clip E clip Elbow, 45½ Elbow, 45½ Elbow, 90½ Elbow, 90½ Elbow, 90½ Elbow, 90½ Elbow, 90½ Endhead Endhead Endhead, commutator Endhead, drive Fan Filter Filter Filter Filter assembly Fitting, 90? grease Fitting, 90½ Fitting, 90½ Fitting, 90½ Fitting, 90½ Fitting, 90½ Fitting, 90½ Fitting, 90½ Fitting, 90½ bulkhead Fitting, 90½ wire Fitting, adapter Fitting, adapter Fitting, adapter

301790-012 301790-013 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304105-000 304105-001 304105-002 305088-000 305088-001 305088-002 29410-00 151848 151848 304597-000 304597-000 305507-000 305507-000 306418-000 306418-000 306419-000 306419-000 306420-001 306420-001 306420-000 306420-000 151847 151847 305955-000 305955-000 307500-000 307500-000 309733-000 309733-000 305023-000 305023-000 306143-000 306467-000 306396-000 49607-00 49607-00 306051-001 306239-000 304783-000 305879-000 23019-00 13281-02 13281-02 49654-01 49654-01 49623-00 49653-08 49653-08 49653-08 49653-13 306009-000 306009-000 307639-000 307629-000 200307 305124-000 306060-000 306060-000 305123-000 11160-14 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49634-02 49771-02 49632-00 49655-01 49655-01

7210-000 7210-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 0342-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6160-100 6160-100 9390-000 5390-000 5390-001 5230-000 0340-000 0390-200 1760-001 3300-000 4110-000 4110-001 6120-000 6120-001 6128-001 6128-000 6129-000 6129-001 6124-001 6100-000 6100-001 1760-001 1760-001 1750-000 6170-000 6100-000 6100-001 6170-000 4180-000 6120-000 6120-000 6120-000 6120-001 6120-001 6120-001 7210-000 6124-100 9370-000 6125-200 6120-000 6120-001

Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adaptor Fitting, adaptor Fitting, adaptor Fitting, adaptor Fitting, adaptor Fitting, bulkhead Fitting, diagnostic Fitting, female receptacle wire Fitting, female receptacle wire Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, male tab wire Fitting, male tab wire Fitting, socket wire Fitting, Socket wire Fitting, Tee Fitting, Tee Fitting, tee Fitting, tee Flashing, bulb Flashing, bulb Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork bar Frame, battery roller Frame, forward Frame, forward Frame, forward Frame, forward Frame, forward Frame, forward Frame, forward Frame, forward Frame, rear Frame, rear

49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-01 49656-01 49656-01 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-00 49656-00 49656-00 49656-02 49656-12 49632-00 49587-01 49771-00 49771-00 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 49771-02 49771-09 306186-000 306186-000 49615-01 49615-01 49616-01 49616-01 306369-000 306369-000 21372-00 21372-00 21372-01 21372-01 21372-02 21372-02 21372-03 21372-03 25008-01 25008-01 25008-02 25008-02 25008-03 25008-03 25008-04 25008-04 300902-000 305042-000 306683-000 306689-000 308232-000 308232-000 308232-000 308263-000 308263-000 308263-000 306686-000 307295-000

6127-000 6127-001 6127-002 6128-000 6128-001 6129-001 6120-000 6120-001 6124-100 6120-000 6120-001 6126-001 6126-100 6127-000 6127-001 6127-002 6128-000 6128-001 6129-000 6129-001 6126-001 6126-100 6129-000 6124-000 6124-001 6125-100 6110-001 9370-000 9370-001 3550-000 3560-000 4110-000 4110-001 6650-000 6650-001 6650-002 7110-100 7170-000 7241-000 7241-001 7241-002 7241-003 5310-000 9660-000 9370-000 9370-001 6124-000 6124-001 6120-000 6120-001 9370-000 9370-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7241-000 0390-200 7241-000 7241-000 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 7241-000 7241-000

August 08, 2001

Return

15 15 ** * ** * ** * * * * * * * 7 7 7 2 2 10 10 9 9 5 5 5 5 5 5 6 6 1 1 3 3 4 4 11 11 15 16 2 8 8 3 7 4 1 2 5 5 13 14 7 7 2 2 8 25 25 13 3 13 8 10 10 7 3 7 8 11 7 8 11 4 3 * 5 6 6

© BT Prime-Mover, Inc.

4 4 4 4 4 6 2 2 17 12 12 3 3 1 1 1 1 1 4 4 1 1 6 5 5 2 9 * 1 1 6 23 25 25 22 22 35 1 7 7 7 7 * 3 * 7 4 4 9 9 * * * * * * * * * * * * * * * * * * 24 1 20 20 17 17 17 17 17 17 3 3

237


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Frame, rear Frame, rear Frame, rear Frame, rear Frame, rear Frame, rear Fuse, 300 AMP Gasket Gear Gear, drive Gear, idler Gear, pinion Grip, fixed Grip, twist Grommet EE Grommet EE Guard Handle Handle Harness Harness Harness Harness Harness Harness Harness Harness Harness Harness Harness Harness Harness Harness Harness Harness, handle stem Harness, handle stem Harness, head Harness, head Harness, heater Harness, main Harness, main Harness, wire Head, commutator end Head, drive end Head, sheave Heater Hook, lower Hook, lower Horn Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly

308042-000 308042-000 308042-000 308261-000 308261-000 308261-000 25094-04 306127-000 119697 301627-000 301665-000 23006-00 301720-000 301719-000 11813-14 11813-15 301721-000 304655-000 305716-000 304775-000 306191-008 306191-009 307107-000 307107-001 307107-002 307107-003 307107-004 307107-005 307107-006 307107-007 307107-008 307111-000 307111-000 307566-000 305881-000 307193-000 302023-000 302023-000 302231-000 305935-000 307589-000 306052-000 200200 306019-000 304118-000 49506-03 301790-004 308284-000 23309-01 306059-000 306059-000 306183-000 306183-001 308557-000 308559-000 311381-029 311381-029 49517-07 49517-09 49517-15 49517-19 49517-29 49517-33 49517-33 49517-34 49517-35 49643-30 49643-30 49643-31 49643-31 49643-39 306179-000 306180-000 306180-000 306181-000 306181-000 306182-000 306182-000 306182-000 307107-000

7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 5430-000 6160-100 5330-000 2550-000 2550-000 2550-000 4111-000 4111-000 0342-000 0342-000 4111-000 0640-000 6110-001 5390-000 5590-000 5590-100 5590-100 5590-100 5590-100 5590-100 5590-100 5590-100 5590-000 5590-000 5590-000 5590-000 5590-100 5390-001 5390-000 5390-001 5390-000 5390-001 9660-000 5390-000 5390-001 5230-000 1750-000 1750-000 7170-000 9660-000 7210-000 7210-001 5161-000 6100-000 6100-001 6126-001 6126-100 6128-002 6128-002 6125-100 6125-200 6124-000 6124-000 6124-000 6124-100 6124-100 6124-001 6124-100 6124-001 6124-001 6129-000 6129-001 6129-000 6129-001 6128-002 6127-000 6128-000 6128-001 6128-000 6128-001 6127-000 6127-001 6127-002 6125-200

Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose, guard Hose, guard Hose, guard Hose, guard Hose, mast raise/lower Hose, mast raise/lower Hose, spool valve to tank Hose, spool valve to tank Hourmeter Housing, switch Insulator Insulator Jumper Jumper Key Key Keys, set of 2 Kit Kit, check seal Kit, check seal Kit, compensator seal Kit, compensator seal Kit, coverband Kit, field coil Kit, handset Kit, knob Kit, lead assembly Kit, pin Kit, pin Kit, seal Kit, seal Kit, seal Kit, Seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Knob, auxiliary Knob, auxiliary Knob, auxiliary Knob, lift/lower Latch Latch Lens, Amber Lens, Amber

307107-001 307107-002 307107-003 307107-004 307107-005 307107-006 307107-007 307107-008 308558-000 308558-000 311381-035 311381-036 49516-49 49517-18 49517-18 49641-54 49641-55 49641-56 49643-35 49643-35 49643-36 49643-36 49643-37 49643-38 49643-39 49643-39 52-05103-00 52-05103-00 52-05103-00 52-05103-00 49517-17 49517-17 49517-17 49517-17 302201-000 301717-000 301327-017 302521-000 20163-102 20163-102 11844-02 11844-02 302092-000 308518-000 310524-000 310524-000 305755-010 305755-010 305981-000 307633-000 306415-000 311115-000 307637-000 308439-000 308439-000 300671-000 300900-000 301790-018 305119-000 305121-000 308058-000 308058-000 308298-000 308361-000 309694-000 310526-000 310526-000 310842-000 310842-000 311416-000 311418-000 311418-000 306341-000 306342-000 306342-001 305858-000 301802-000 304574-000 306366-000 306366-000

6125-200 6125-200 6125-200 6125-200 6125-200 6125-100 6125-100 6125-100 6127-001 6127-002 6127-002 6127-002 6124-100 6120-000 6120-001 6124-100 6124-100 6124-100 6127-000 6127-001 6127-000 6127-001 6128-000 6128-000 6128-001 6128-001 6129-000 6129-000 6129-001 6129-001 6120-000 6120-001 6120-000 6120-001 5290-000 4111-000 1760-000 1760-000 5390-000 5390-001 2550-000 3300-000 5310-000 5510-000 6220-002 6220-102 6120-000 6120-001 1760-001 1760-001 10010-000 7410-001 1760-001 4110-000 4110-001 6650-000 6660-000 7210-000 6170-000 6170-000 6650-001 6650-002 7210-001 6660-001 6220-102 6220-002 6220-102 6220-002 6220-102 6610-200 6610-100 6620-200 0640-000 0640-000 0640-000 0640-000 0340-000 0340-000 9370-000 9370-000

238

Return

3 3 3 3 3 3 4 6 2 16 11 4 18 13 6 5 8 10 8 6 1 1 3 3 3 2 2 2 2 2 2 3 4 6 5 5 1 1 5 7 7 4 2 10 7 4 8 11 4 12 12 2 2 4 3 4 1 7 3 8 18 11 12 19 9 3 5 1 1 5 7 3 3 3 2 2 2 2 9 7

© BT Prime-Mover, Inc.

7 7 6 6 6 1 1 1 3 10 8 6 4 10 10 2 2 2 5 5 6 6 6 5 5 6 * * * * 4 4 3 3 1 15 4 9 9 9 3 1 * 4 * * K K K 7 1 K 10 K K K K K * * K K K K * * * * * K K K 8 8 8 5 8 3 * *

August 08, 2001


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Lens, Amber Lens, Amber Lens, Blue Lens, Blue Lens, Red Lens, Red Lens, Red Lens, Red Lever Lid, EE Lifter, battery pack Light, Amber flashing Light, Amber flashing Light, Amber strobe Light, Amber strobe Light, Blue flashing Light, Blue flashing Light, Red flashing Light, Red flashing Light, Red strobe Light, Red strobe Line, hydraulic Link Linkage, brake Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher and screw Loctite spray can, N primer Loctite tube Loctite, gasket eliminator Lubricant Lubricant, lift truck Magnet Manifold Manifold Manifold Manifold Manifold Manifold Manifold Manifold Manifold assembly Manifold assembly Manifold assembly Manifold assembly Manifold assembly Manifold assembly (No Sideshifter) Manual, CSX/WSX/WRX Master Service Manual, CSX/WSX/WRX Master Service Manual, WRX-30 Master Parts Manual, WRX-30 Master Parts Mechanism, brush Motor assembly Motor assembly Mounting Mounting Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut

306366-000 306366-000 306367-000 306367-000 306368-000 306368-000 306368-000 306368-000 300201-000 305972-000 300128-000 305979-000 305979-000 305979-002 305979-002 305979-004 305979-004 305979-001 305979-001 305979-003 305979-003 305567-000 14813-00 301754-000 11072-14 300545-000 300647-061 300647-061 300947-009 300947-009 301790-003 50001-11 50001-11 306142-000 301583-000 301582-000 301584-000 200025 49670-00 13928-00 306166-000 306166-000 306166-000 306166-000 306961-000 308263-000 308263-000 308560-000 306611-000 306611-001 308266-000 308266-001 310679-000 310679-001 304956-000 304959-000 304955-000 308539-000 302520-000 301916-000 303570-000 306000-000 306000-000 11261-11 301790-005 301790-010 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-020

9370-001 9370-001 9370-000 9370-001 9370-000 9370-000 9370-001 9370-001 3360-000 0342-000 10020-000 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 7110-100 0640-000 3300-000 5510-000 1760-000 6100-000 6100-001 6100-000 6100-001 7210-000 7110-100 7110-100 6160-100 10020-000 10020-000 10020-000 10020-000 10020-000 6110-001 7241-000 7241-001 7241-002 7241-003 7241-000 7241-002 7241-003 7241-001 6220-000 6220-100 6220-101 6220-001 6220-102 6220-002 0850-001 0850-000 0850-001 0850-000 1760-000 1760-000 1760-000 6100-000 6100-001 5510-000 7210-000 7210-000 4111-000 3300-000 5190-000 5430-000 6127-002 0300-000 0820-000 4180-000 6124-001 7241-001 7241-002 7241-003 5180-000 3540-000

Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, clip Nut, clip Nut, clip Nut, clip Nut, flanged Nut, flanged Nut, flanged Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, lock Nut, slotted Nut, thin Nut, twin O ring O ring O ring O ring O Ring O Ring O ring Orifice Orifice Orifice Orifice, 0.020 inch [0.508 mm] Orifice, 0.020 inch [0.508 mm] Pad, lower Pad, upper Paint, BT BLACK semi gloss Paint, BT BLACK semi gloss Paint, BT RED Paint, BT RED Paint, SAFETY ORANGE Paint, SAFETY ORANGE Paint, SAFETY YELLOW Paint, SAFETY YELLOW Panel Panel, kick Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin assembly Pin, anchor Pin, brake pivot Pin, brake pivot

301960-020 301960-020 302516-000 302773-008 302773-008 302773-008 302773-008 302773-016 302773-016 302773-016 304358-020 304358-020 49624-00 49624-00 49624-02 14851-04 14851-04 14851-04 14851-04 164046 301654-012 301654-012 303716-020 303716-020 303716-030 303716-030 303716-030 303716-030 306139-000 14908-08 304348-000 302773-016 14986-03 202315 202315 11015-39 12391-10 305125-000 305126-000 306123-000 25969-05 306374-000 306374-002 310972-000 310972-000 308285-000 308278-000 52-00220-00 52-00220-00 52-00279-00 52-00279-00 52-00247-00 52-00247-00 52-00237-00 52-00237-00 306345-000 306858-000 201450 201450 300923-000 300923-001 301762-000 301762-000 301778-000 308039-000 308039-000 308039-000 308039-000 308039-000 308039-000 308240-000 308240-000 308240-000 308240-001 308240-001 308240-001 200843 300758-000 301885-000 301885-000

7110-000 7110-100 1760-000 7241-000 7241-001 7241-002 7241-003 6650-000 6650-001 6650-002 7110-000 7110-100 6125-100 6125-200 6124-100 4110-000 4110-001 5390-000 5390-001 2550-000 2550-000 3300-000 7110-000 7110-100 7241-000 7241-001 7241-002 7241-003 6160-100 6650-000 3560-000 7241-000 5310-000 6100-000 6100-001 6610-200 6610-200 6170-000 6170-000 6160-100 6127-002 6129-000 6120-001 6220-002 6220-102 7210-001 7210-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 5460-000 0340-000 6100-000 6100-001 7241-000 7241-000 4110-000 4110-001 4111-000 7241-001 7241-001 7241-002 7241-002 7241-003 7241-003 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 7410-000 7110-100 4110-000 4110-001

August 08, 2001

Return

5 5 * 5 * * 5 5 4 2 2 2 5 2 5 2 5 2 5 2 5 17 18 15 17 11 27 27 7 7 11 22 33 23 * * * 6 5 7 37 39 39 39 19 16 16 16 * * * * 1 * * * * * 7 * * 4 4 18 7 13 3 3 5 7 14 1 6 8 6 47 47 47 4 13

© BT Prime-Mover, Inc.

18 26 12 40 44 44 44 13 13 13 17 15 3 2 8 24 16 2 2 15 5 19 16 16 29 28 28 28 20 20 8 1 4 19 19 13 8 9 10 3 3 3 13 5 7 12 4 7 7 7 7 7 7 7 7 3 5 5 5 22 22 6 6 14 2 25 2 25 2 25 19 19 19 19 19 19 K 13 15 26

239


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Pin, brake pivot Pin, brake pivot Pin, chain Pin, chain Pin, clevis Pin, clevis Pin, clevis Pin, clevis Pin, clevis Pin, clevis Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cylinder anchor Pin, dowel Pin, dowel Pin, dowel Pin, groove Pin, groove Pin, handle pivot Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Pin, yoke Pin, yoke Pin, yoke Pin, yoke Piston Piston Piston Piston Piston Piston Pivet, handle Pivot Pivot, handle Plate Plate Plate assembly, brush Plate, latch Plate, lower hook Plug Plug Plug Plug assembly Plug, diode Plug, drain/fill pipe Plug, hole Plug, large Plug, No Sideshifter Plug, No Sideshifter Plug, No Sideshifter Plug, No Sideshifter Plug, No Sideshifter Plug, No Sideshifter Plug, small Plug, wear Plunger assembly Plunger assembly Plunger assembly Pocket Poppet Potentiometer bracket assembly Pump and Motor Assembly Pump and Motor Assembly Pump assembly

305564-000 305564-000 30554-00 30554-00 300935-000 300935-000 300935-000 300935-001 300935-001 300935-001 11133-05 11133-05 11133-05 11133-05 11133-05 11157-03 11157-03 11133-05 300758-001 11890-09 306007-000 306007-000 302572-000 302572-000 NSS 20174 20174 20174 11073-17 11073-17 11073-17 11073-17 11073-24 11073-34 301964-032 301965-026 301779-000 11135-07 11135-07 11135-07 11135-07 29634-00 300655-000 304112-000 304112-000 308289-000 308289-001 301753-000 301748-000 301753-000 300200-000 301882-000 200189 302060-000 308286-000 306141-000 310973-000 49274-10 306133-000 49607-00 301653-020 14915-01 305128-000 12318-03 12318-03 12318-03 12318-05 12318-05 12318-05 305127-000 307015-000 29830-00 304106-000 304106-000 302153-000 306134-000 307644-000 305008-000 305008-001 306004-000

4110-000 4110-001 7110-000 7110-100 6650-000 6650-001 6650-002 6650-000 6650-001 6650-002 7110-000 7110-100 7241-000 7241-002 7241-003 7110-000 7110-100 7241-001 7110-000 2550-000 6100-000 6100-001 4110-000 4110-001 4110-000 6650-000 6650-001 6650-002 7241-000 7241-001 7241-002 7241-003 0640-000 3560-000 0641-000 4111-000 0641-000 7241-000 7241-001 7241-002 7241-003 6610-200 6650-000 6610-100 6620-200 7210-001 7210-001 4110-001 3540-000 4110-000 3360-000 0340-000 1750-000 0340-000 7210-001 6160-100 6220-002 6610-200 6160-100 9370-000 2550-000 5230-000 6170-000 6128-000 6128-001 6128-002 6128-000 6128-001 6128-002 6170-000 7241-000 6610-200 6610-100 6620-200 0300-000 6160-100 5330-000 6100-000 6100-001 6100-000

Pump assembly Pump Motor Assembly Race Race, inner Reach cylinder assembly Reach cylinder assembly Reach cylinder assembly Reach cylinder assembly Reach cylinder assembly Reach cylinder assembly Receptacle, socket Receptacle, socket Regulator, flow Regulator, flow Regulator, flow Reservoir Restrictor, flow Retainer Retainer Retainer, ball Retainer, cylinder Retainer, cylinder Retainer, spring Retainer, wiper Return Reverser assembly (3 Wire) Ring Ring, cylinder cap Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Rod Rod Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, push Roller, battery Screen, 71/100 Two Stage Mast Screen, 71/150 Three Stage Mast Screen, 83/124 Two Stage Mast Screen, 83/180 Three Stage Mast Screen, 87/189 Three Stage Mast Screen, 95/150 Two Stage Mast Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

306671-000 306010-000 49993-07 49993-07 300650-000 300650-000 300650-001 300650-001 309777-000 309777-001 306216-001 306216-001 21037-04 21037-05 21037-05 303872-000 308297-000 301945-006 307631-000 306128-000 300891-000 300891-000 301788-000 301790-016 101216 305990-000 23007-00 308291-000 11827-20 11827-20 23075-02 27892-00 301790-009 301790-015 304983-000 308293-000 308293-001 300656-000 304111-000 304111-001 304111-002 305090-000 305090-001 305090-002 308057-000 308057-000 300897-000 300897-000 304101-007 304101-008 304101-009 305985-000 25204-09 306149-000 306275-000 306150-000 306360-000 306360-000 306277-000 24488 24488 24488 24488 24488 29544 11885-03 300550-000 301652-016 301652-016 301652-016 301652-016 301790-001 301825-010 301825-010 301825-010 301825-010 301827-020 301922-020 301922-020 301950-016

6100-001 1750-000 7170-000 7110-100 6650-000 6650-001 6650-000 6650-001 6650-002 6650-002 5390-000 5390-001 6124-100 6124-000 6124-001 6110-001 7210-001 3300-000 1760-001 6160-100 6660-000 6660-001 3540-000 7210-000 0641-000 0840-000 2550-000 7210-001 6610-100 6620-200 6610-100 6610-200 7210-000 7210-000 7170-000 7210-001 7210-001 6650-000 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 6650-001 6650-002 6660-000 6660-001 6610-200 6610-200 6610-200 3300-000 0390-200 0820-000 0820-000 0820-000 0820-000 0820-000 0820-000 6127-002 7241-000 7241-001 7241-002 7241-003 0820-000 5510-000 1760-000 7241-000 7241-001 7241-002 7241-003 7210-000 0840-000 5330-000 5510-000 9660-000 0340-000 4110-000 4110-001 5510-000

240

Return

15 26 7 4 4 4 4 5 5 5 11 14 47 50 50 5 3 50 12 2 26 26 12 10 7K 3 3 3 21 18 18 18 1 9 1 6 8 46 49 49 49 10 18 8 8 17 17 12 4 13 3 12 5 10 13 22 7 7 12 * 8 5 2 * * * * * * 5 12 5 5 5 3 13 1 * * 17

© BT Prime-Mover, Inc.

17 * 4 32 1 1 2 2 1 2 11 11 16 6 11 5 29 14 5 7 3 3 11 19 3 1 13 21 4 4 9 11 5 21 2 25 25 12 9 9 9 10 10 10 12 12 10 10 12 12 12 16 2 5 5 5 5 5 5 11 17 15 15 15 1 16 6 42 40 40 40 10 2 3 12 6 13 26 15 15

August 08, 2001


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, adjustment Screw, button head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, Cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap EE Screw, cap EE Screw, clamp Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head lock

301951-010 301951-010 301954-025 303009-000 303009-025 305141-035 308275-000 308296-000 49548-00 49548-00 49548-00 306126-000 302772-040 20055 20420 20420 20420 20616 28336 11017-04 11854-03 11854-03 11854-03 11854-03 300947-007 300947-007 300947-012 300947-012 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-090 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301951-016 301952-040 301955-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-110 50003-01 50003-01 50004-03 301825-010 301951-010 301327-015 24600 24600 24600 24600 301921-012 301922-014 301922-020 301922-020 301922-100 301952-016 305999-000 305999-000 301922-020

5610-000 9370-000 3300-000 3300-000 2550-000 0300-000 7210-001 7210-001 6610-100 6610-200 6620-200 6160-100 7110-100 0640-000 7241-001 7241-002 7241-003 3540-000 0300-000 3560-000 7241-000 7241-001 7241-002 7241-003 6100-000 6100-001 6100-000 6100-001 6124-001 7110-100 7110-100 7241-000 7241-001 7241-002 7241-003 0340-000 0640-000 3540-000 6125-200 0640-000 6110-001 5192-000 5192-100 5430-000 5430-000 5460-000 3300-000 5430-000 6124-100 6660-000 6660-001 5190-000 3540-000 7110-000 9500-000 0370-000 9390-000 7110-100 7110-000 7110-100 3540-000 7110-100 7110-100 5180-000 0342-000 0342-000 1760-000 7241-000 7241-001 7241-002 7241-003 4111-000 0640-000 5390-000 5390-001 4111-000 9370-001 6100-000 6100-001 7241-000

Screw, flat head lock Screw, flat head lock Screw, flat head lock Screw, flat head locking Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat socket head Screw, flat socket head Screw, lock Screw, lock Screw, lock Screw, lock Screw, locking Screw, lower hook set Screw, relief adjuster Screw, relief adjuster Screw, round Screw, set Screw, set Screw, set Screw, set Screw, set Screw, shoulder Screw, slotted Screw, slotted Screw, slotted Screw, slotted Screw, socket Screw, socket Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Seal Seal Seal, felt Seal, large felt Seal, oil Seal, oil Seal, shaft Seal, small felt Seat, valve Set, bearing Set, bearing Set, bearing Set, bearing Shaft Shaft Shaft Shaft Shaft Shaft, cam Shaft, pivot Shaft, roller Shaft, sheave Sheave Sheave Sheave Sheave Sheave, chain Sheave, hose Shield, end Shield, end Shield, end Shield, top 71/100 Two Stage Mast Shield, upper Three Stage Mast Shim Shim

301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 302406-025 301922-016 301922-020 21424 21424 21424 21424 301652-030 308281-000 201512 201512 11880-09 301740-001 301740-001 301740-001 301740-001 301790-002 301961-010 11176-11 11176-11 11176-11 11176-11 301954-035 301955-016 27205 11047-18 11047-18 11047-18 11047-18 301652-016 301652-016 301652-016 301954-025 301954-025 301954-060 301955-016 306006-000 306006-000 11039-31 307628-000 27810-00 301946-000 202393 202393 301327-014 301946-001 306125-000 303707-000 303707-000 303707-000 303707-000 29637-00 304117-000 304648-000 306965-000 307612-000 301780-000 306965-001 25203-09 304610-000 29624-00 305148-000 305148-000 305535-000 29624-00 301837-000 301327-016 301327-024 304090-000 306877-001 306774-001 21837-00 21837-01

7241-001 7241-002 7241-003 4111-000 4110-000 4110-001 4110-001 4110-000 0340-000 0300-000 7241-000 7241-001 7241-002 7241-003 0340-000 7210-001 6100-000 6100-001 5310-000 3550-000 4110-000 4110-001 7170-000 7210-000 4111-000 9370-000 9370-001 9370-001 9370-001 4111-000 0340-000 5161-000 7241-000 7241-001 7241-002 7241-003 4110-000 4110-001 4180-000 4110-000 4110-001 3300-000 4180-000 6100-000 6100-001 2550-000 1760-001 3560-000 4180-000 6100-000 6100-001 1760-000 4180-000 6160-100 7241-000 7241-001 7241-002 7241-003 7110-100 7170-000 0640-000 7241-000 7170-000 0641-000 7241-000 0390-200 7110-100 7170-000 7110-100 7170-000 7110-100 7110-100 7110-100 1760-000 1760-000 1760-000 0820-000 0820-000 7241-000 7241-000

August 08, 2001

Return

2 5 17 10 6 6 1 28 2 1 2 5 8 17 1 1 1 5 7 16 36 38 38 38 8 8 15 15 10 18 43 25 22 22 22 11 12 2 3 11 3 * * 6 7 2 7 5 13 4 4 2 8 10 2 3 1 39 13 24 14 21 34 1 3 4 1 4 4 4 4 1 20 4 4 16 9 3 3 31

© BT Prime-Mover, Inc.

30 30 30 9 21K 8K 22K 8K 4 4 10 11 11 11 9 8 22 22 2 3 16 13 10 9 7 1 3 6 11 11 6 3 45 34 34 34 11 11 4 4 4 5 7 28 28 14 2 3 11 18 18 20 13 4 30 29 29 29 36 9 7 39 9 6 26 5 40 6 41 8 23 30 38 2 19 19 3 2 38 38

241


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Shim, 0.025 in. [0.635 mm] Shim, 0.025 in. [0.635 mm] Shim, 0.025 in. [0.635 mm] Shim, 0.025 in. [0.635 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.050 in. [1.27 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.063 in. [1.58 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.1196 in. [3.03 mm] Shim, 0.1196 in. [3.03 mm] Shim, 0.1196 in. [3.03 mm] Shoe Sideshifter assembly Sideshifter assembly Sideshifter assembly Sideshifter assembly Sleeve Slide, lower Slide, top Socket, Relief Valve Solenoid Solenoid Control Valve Assembly Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spool, T Spray, BT BLACK semi gloss Spray, BT BLACK semi gloss Spray, BT RED Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring set, brush Spring, belleville Spring, brush Spring, brush Spring, load check Spring, return Spring, return Spring, return Stator complete Stator complete Stem, handle Stem, handle Strap, static Support Support Switch Switch Switch, brake interlock Switch, brake interlock Switch, disconnect Switch, horn Switch, key

11857-11 11857-11 11857-11 11857-11 11857-05 11857-05 11857-10 11857-10 11857-10 11857-10 21837-01 21837-01 21837-01 304357-000 11857-09 11857-09 21837-00 21837-00 21837-00 300203-000 307969-000 307969-001 41949-00 41949-01 52-05103-00 301790-006 301790-007 300161-000 22226-01 305021-000 26617-03 301790-008 301790-011 301790-017 304855-000 304855-000 306131-000 306137-000 52-00224-00 52-00224-00 52-00257-00 52-00257-00 52-00276-00 52-00276-00 52-00260-00 52-00260-00 29635-00 29635-00 29635-00 300204-000 301765-000 301765-000 301920-000 305786-000 306005-000 306005-000 306129-000 306132-000 200190 300562-000 300549-000 307635-000 306130-000 46490 301917-000 301917-000 302522-000 304089-000 301766-000 301766-000 307567-000 304659-000 308277-000 305861-000 306097-000 20208-00 20323-00 305493-000 302129-000 302016-000

7241-000 7241-001 7241-002 7241-003 7110-000 7110-100 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7170-000 7110-000 7110-100 7241-001 7241-002 7241-003 3360-000 7210-001 7210-001 7210-000 7210-000 5430-000 7210-000 7210-000 10020-000 5610-000 6170-000 7110-100 7210-000 7210-000 7210-000 4110-000 4110-001 6160-100 6160-100 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6610-100 6610-200 6620-200 3360-000 4110-000 4110-001 3300-000 3540-000 6100-000 6100-001 6160-100 6160-100 1750-000 1760-000 1760-000 1760-001 6160-100 0641-000 5161-000 5510-000 1760-000 1760-000 4110-000 4110-001 5180-000 0300-000 7210-001 0640-000 5510-000 5310-000 5310-000 5310-000 5161-000 5310-000

Switch, lift Switch, lower Switch, toggle Tee Tee Terminal stud package Thermostat Thrust washer package Tie, wire Tie, wire Tie, wire Tie, wire Tie, wire Tie, wire Tilt Cylinder Assembly Tilt Cylinder Assembly Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Traction-lug drive Tool, bearing installing Transmission assembly Tube Tube Tube Tube Tube Tube Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube, cylinder Tube, cylinder Tube, flash (strobe light) Tube, flash (strobe light) Valve, 3 way 2 position Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, check Valve, check Valve, check Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limiting Valve, flow limiting Valve, N.C. Valve, N.C. Valve, N.C. Valve, N.C. Valve, relief Valve, relief Washer Washer Washer Washer Washer Washer Washer Washer

302130-000 302130-001 304267-000 49616-01 49652-01 200150 49831-00 200159 25332-01 25332-02 25332-04 25332-04 25332-04 25332-04 300892-000 308360-000 303624-000 20071-05 20071-03 20071-01 20071-04 300129-000 301633-007 304653-000 304654-000 305629-000 305629-000 306002-000 306002-000 300651-000 300651-000 300651-001 300651-001 304108-000 304108-001 304108-002 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 305089-000 305089-001 305089-002 309780-000 309780-001 300893-000 300893-000 303305-000 303305-000 305120-000 304795-000 304795-000 304795-000 304795-000 304795-000 304795-000 305117-000 310514-000 310514-000 26907-00 26907-01 26907-02 26907-01 26907-01 304796-000 305118-000 308328-000 308328-000 310810-000 310810-000 20375 11936-17 300544-000 300889-000 300889-000 300889-000 300889-000 301776-000

5510-000 5510-000 5310-000 6124-100 6124-100 1750-000 9660-000 1750-000 5430-000 9370-000 6129-000 6129-000 6129-001 6129-001 6660-000 6660-001 3530-000 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 0640-000 0640-000 6129-000 6129-001 6100-000 6100-001 6650-000 6650-001 6650-000 6650-001 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-100 6610-100 6610-100 6650-002 6650-002 6660-000 6660-001 9370-000 9370-001 6170-000 6220-000 6220-001 6220-002 6220-100 6220-101 6220-102 6170-000 6220-002 6220-102 6124-100 6124-100 6124-100 6124-000 6124-001 6220-100 6170-000 6220-101 6220-102 6220-002 6220-102 3300-000 3560-000 1760-000 7241-000 7241-001 7241-002 7241-003 4111-000

242

Return

35 37 37 37 1 5 37 37 37 35 36 36 36 3 1 5 36 36 36 7 * * * * 12 6 1 4 1 * 37 3 14 17 17 18 10 18 7 7 7 7 8 8 7 7 6 6 6 6 18 19 18 10 23 23 8 11 6 17 8 8 9 4 2 1 13 13 20 21 3 9 3 9 14 3 3 5 1 1

© BT Prime-Mover, Inc.

2 3 1 14 15 8 1 3 17 * * * * * 1 1 2 2 2 2 2 3 * 3 21 7 3 9 9 22 19 23 20 3 3 3 4 3 4 3 4 3 3 3 3 19 20 14 14 * * 6 2 2 3 2 2 3 1 6 8 5 1 9 2 2 4 3 4 5 8 9 20 7 10 14 24 24 24 17

August 08, 2001


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, brass flat Washer, finishing Washer, finishing Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, lower hook Washer, seal Washer, seal Washer, seal Washer, sealing Washer, shim Washer, shim Washer, spacer Washer, spacer Washer, spacer Washer, spring Washer, stop bolt Washer, trust Wheel Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, Non-marking XLC drive Wheel, Rubber drive Wheel, Traction-lug drive Windshield, 71/100 Two Stage Mast Windshield, 71/150 Three Stage Mast Windshield, 83/124 Two Stage Mast Windshield, 83/180 Three Stage Mast Windshield, 87/189 Three Stage Mast Windshield, 95/150 Two Stage Mast Wire Wire Yoke assembly Yoke, caster

302096-008 302096-008 306136-000 307009-000 307009-000 307009-000 307009-000 307009-001 307009-001 307009-001 307009-001 307009-002 307009-002 307009-002 307009-002 307334-000 308295-000 302792-000 302096-008 302528-000 20348 14935-01 303717-030 303717-030 303717-030 303717-030 50000-13 50000-13 50000-13 50000-13 50000-15 50000-15 50000-17 50000-19 50000-19 308283-000 11897-03 11897-03 11897-03 11897-05 29609-00 301327-010 14935-01 300563-000 301298-000 307638-000 308282-000 11857-20 27808-00 302258-006 302247-000 302258-004 42136-00 302258-002 302258-000 302258-003 306264-003 306067-002 306264-004 306067-003 306067-003 306264-005 52-07933-00 52-07933-00 301944-000 302058-000

4110-001 4110-001 6160-100 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 0820-000 7210-001 5430-000 4110-000 4110-000 5180-000 7110-100 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 0370-000 9500-000 0300-000 7110-000 7110-100 7210-001 6610-100 6610-200 6620-200 2550-000 7110-100 1760-000 3560-000 1760-000 3560-000 1760-001 7210-001 3550-000 3560-000 3530-000 3530-000 3530-000 3550-000 3530-000 3530-000 3530-000 0820-000 0820-000 0820-000 0820-000 0820-000 0820-000 5390-000 5390-001 3300-000 3560-000

August 08, 2001

Return

Description

Part#

FIG.# Item#

9K 23K 17 2 23 23 23 2 23 23 23 2 23 23 23 7 27 7 22K 9K 2 42 28 27 27 27 43 42 42 42 2 3 8 14 25 10 1 2 1 9 29 16 15 18 11 12 9 4 13 1 3 1 6 1 1 1 4 4 4 4 4 4 12 12 4 4

© BT Prime-Mover, Inc.

243


Numerical Index

WRX30 ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part# 20055 20174 20174 20174 20348 20375 20420 20420 20420 20616 21424 21424 21424 21424 24488 24488 24488 24488 24488 24600 24600 24600 24600 27205 28336 29544 46490 101216 109631 119697 151847 151847 151848 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11015-39 11017-04 11020-41 11020-43 11020-46 11030-21 11039-31 11047-18 11047-18 11047-18 11047-18 11072-14 11073-17 11073-17

Description Screw, cap Pin, roll Pin, roll Pin, roll Washer, flat Washer Screw, cap Screw, cap Screw, cap Screw, cap Screw, lock Screw, lock Screw, lock Screw, lock Screw Screw Screw Screw Screw Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, socket head Screw, cap Screw Spring, return Return Cam Gear Decal, Right BT LOGO Decal, Right BT LOGO Decal, Left BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant Band, cover Terminal stud package Thrust washer package Brush set Plate assembly, brush Spring set, brush Head, commutator end Fan Bearing, ball sealed Bearing, ball sealed Pin assembly Pin Pin Cap, relief Cap, relief Screw, relief adjuster Screw, relief adjuster Adapter O ring O ring Coupler Coupler Seal, oil Seal, oil O ring Screw, cap Bushing Bearing Bushing Bearing, ball Seal Screw, socket head Screw, socket head Screw, socket head Screw, socket head Lockwasher Pin, roll Pin, roll

August 08, 2001

Return

FIG.# Item# 0640-000 6650-000 6650-001 6650-002 5180-000 3300-000 7241-001 7241-002 7241-003 3540-000 7241-000 7241-001 7241-002 7241-003 6127-002 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 5161-000 0300-000 0820-000 0641-000 0641-000 0641-000 5330-000 0850-000 0850-001 0850-000 0850-001 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6610-200 3560-000 3540-000 4110-000 5161-000 2550-000 2550-000 7241-000 7241-001 7241-002 7241-003 5510-000 7241-000 7241-001

17 3 3 3 2 20 1 1 1 5 10 11 11 11 11 17 15 15 15 4 4 4 4 3 7 1 4 3 2 2 6 6 7 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 13 16 6 19 5 10 14 45 34 34 34 17 21 18

Part#

Description

11073-17 11073-17 11073-24 11073-34 11133-05 11133-05 11133-05 11133-05 11133-05 11133-05 11135-07 11135-07 11135-07 11135-07 11157-03 11157-03 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11176-11 11176-11 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11695-05 11695-06 11695-12 11695-12 11813-14 11813-15 11827-20 11827-20 11844-02 11844-02 11854-03 11854-03 11854-03 11854-03 11857-05 11857-05 11857-09 11857-09 11857-10 11857-10 11857-10 11857-10 11857-11 11857-11 11857-11 11857-11 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-05 11936-17

© BT Prime-Mover, Inc.

Pin, roll Pin, roll Pin, roll Pin, roll Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, yoke Pin, yoke Pin, yoke Pin, yoke Pin, cotter Pin, cotter Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, 90? grease Screw, slotted Screw, slotted Screw, slotted Screw, slotted Bearing Bearing Bearing, roller Bearing Nut Bushing Bushing, flanged Bushing, flanged Bearing, flanged Grommet EE Grommet EE Ring, retainer Ring, retainer Key Key Screw, cap Screw, cap Screw, cap Screw, cap Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.08 in. [2.03 mm] Shim, 0.050 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Shim, 0.025 in. [0.635 mm] Shim, 0.025 in. [0.635 mm] Shim, 0.025 in. [0.635 mm] Washer, trust Screw, round Screw Pin, dowel Washer, seal Washer, seal Washer, seal Washer, sealing Washer

FIG.# Item# 7241-002 7241-003 0640-000 3560-000 7110-000 7110-100 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7110-000 7110-100 3550-000 3560-000 4110-000 4110-001 6650-000 6650-001 6650-002 7110-100 7170-000 7241-000 7241-001 7241-002 7241-003 4180-000 9370-000 9370-001 9370-001 9370-001 4180-000 2550-000 3560-000 4180-000 5510-000 3300-000 0640-000 4110-001 4110-001 0342-000 0342-000 6610-100 6620-200 2550-000 3300-000 7241-000 7241-001 7241-002 7241-003 7110-000 7110-100 7110-000 7110-100 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200 6620-200 2550-000 3560-000

18 18 1 9 11 14 47 50 50 50 46 49 49 49 5 3 1 6 23 25 25 22 22 35 1 7 7 7 7 3 1 3 6 11 10 12 14 12 18 9 2 14 20 6 5 4 4 3 1 36 38 38 38 1 5 1 5 35 37 37 37 35 37 37 37 4 2 16 2 1 2 1 9 7

244


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

12318-03 12318-03 12318-03 12318-05 12318-05 12318-05 12391-10 13281-02 13281-02 13928-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14851-04 14851-04 14908-08 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10 15677-10 15677-10 15677-15 20071-01 20071-03 20071-04 20071-05 20163-102 20163-102 20208-00 20323-00 21037-04 21037-05 21037-05 21089-01 21089-01 21089-01 21089-01 21089-02 21089-02 21372-00 21372-00 21372-01 21372-01 21372-02 21372-02 21372-03 21372-03 21837-00 21837-00 21837-00 21837-00 21837-01 21837-01 21837-01 21837-01 22226-01 23006-00 23007-00 23008-00 23019-00 23075-02

Plug, No Sideshifter Plug, No Sideshifter Plug, No Sideshifter Plug, No Sideshifter Plug, No Sideshifter Plug, No Sideshifter O ring E clip E clip Magnet Link Chain, Staging lift Chain, Staging lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Free lift Chain, Free lift Chain, Free lift Nut, clip Nut, clip Nut, clip Nut, clip Nut, lock Plug, hole Washer, spacer Washer, flat Nut, twin Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Jumper Jumper Switch, brake interlock Switch, brake interlock Regulator, flow Regulator, flow Regulator, flow Bearing Bearing Bearing Bearing Bearing Bearing Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Shim Shim, 0.1196 in. [3.03 mm] Shim, 0.1196 in. [3.03 mm] Shim, 0.1196 in. [3.03 mm] Shim Shim, 0.060 in. [1.52 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.060 in. [1.52 mm] Solenoid Gear, pinion Ring Brake assembly Drum, brake Ring, retainer

6128-000 6128-001 6128-002 6128-000 6128-001 6128-002 6610-200 4110-000 4110-001 6110-001 0640-000 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7110-100 4110-000 4110-001 5390-000 5390-001 6650-000 5230-000 3560-000 7110-100 5310-000 7241-000 7241-001 7241-002 7241-003 9370-001 9370-001 4110-000 4110-001 5390-000 5390-001 6124-100 6124-001 3530-000 3530-000 3530-000 3530-000 5390-000 5390-001 5310-000 5310-000 6124-100 6124-000 6124-001 7241-000 7241-001 7241-002 7241-003 7110-000 7110-100 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 5610-000 2550-000 2550-000 3360-000 3300-000 6610-100

23309-01 23452-01 25008-01 25008-01 25008-02 25008-02 25008-03 25008-03 25008-04 25008-04 25094-04 25189-02 25203-09 25204-09 25332-01 25332-02 25332-04 25332-04 25332-04 25332-04 25969-05 26617-03 26907-00 26907-01 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28142-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300544-000 300545-000 300549-000 300550-000 300560-000 300560-000 300562-000 300563-000 300647-061 300647-061 300650-000 300650-000 300650-001 300650-001 300651-000 300651-000 300651-001 300651-001 300654-000 300654-000 300654-000 300655-000 300656-000 300671-000 300758-000 300758-001 300889-000

Horn Contactor, line Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fuse, 300 AMP Bearing Shaft, roller Roller, battery Tie, wire Tie, wire Tie, wire Tie, wire Tie, wire Tie, wire Orifice Spacer Valve, flow limit Valve, flow limiting Valve, flow limiting Valve, flow limit Valve, flow limit Base, plate Wheel Cap, hub Seal, felt Ring, retainer Bearing Decal, 300 AMP EE Washer, shim Sheave, chain Sheave Bearing Piston Spring Spring Spring Shaft Plunger assembly Lifter, battery pack Tool, bearing installing Socket, Relief Valve Cam Plate Lever Clip Shoe Spring Washer Lockwasher Spring, brush Screw Bearing Bearing Spring, belleville Washer, spacer Lockwasher Lockwasher Reach cylinder assembly Reach cylinder assembly Reach cylinder assembly Reach cylinder assembly Tube cylinder Tube cylinder Tube cylinder Tube cylinder Bearing Bearing Bearing Piston Rod cylinder Kit, seal Pin, anchor Pin, cylinder anchor Washer

August 08, 2001

Return

* * * * * * 8 5 5 7 18 2 2 4 4 4 2 10 10 10 24 16 2 2 20 5 15 42 4 41 41 41 41 2 10 25 17 3 3 12 7 2 2 2 2 9 9 3 3 16 6 11 13 46 46 46 2 6 * * * * * * * * 38 36 36 36 38 36 36 36 1 4 13 1 2 9

© BT Prime-Mover, Inc.

FIG.# Item# 5161-000 5192-000 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 5430-000 0390-200 0390-200 0390-200 5430-000 9370-000 6129-000 6129-000 6129-001 6129-001 6127-002 7110-100 6124-100 6124-000 6124-001 6124-100 6124-100 3560-000 3560-000 3560-000 3560-000 6610-200 6620-200 0342-000 7110-100 7110-100 7170-000 6610-200 6610-200 6610-100 6610-200 6620-200 7110-100 6610-200 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 6100-000 6100-001 6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6650-002 6650-000 6650-000 6650-000 7110-100 7110-000 7241-000

4 1 * * * * * * * * 4 3 5 2 17 * * * * * 3 37 5 2 2 1 9 1 13 10 3 11 12 7 29 30 6 14 10 6 6 6 36 5 2 3 4 2 3 4 5 7 6 10 11 8 6 3 15 17 18 27 27 1 1 2 2 22 19 23 20 8 8 8 18 12 K 13 12 14

245


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

300889-000 300889-000 300889-000 300891-000 300891-000 300892-000 300893-000 300893-000 300897-000 300897-000 300898-000 300900-000 300902-000 300923-000 300923-001 300935-000 300935-000 300935-000 300935-001 300935-001 300935-001 300938-000 300938-000 300938-000 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 301297-000 301298-000 301327-010 301327-014 301327-015 301327-016 301327-017 301327-023 301327-024 301347-000 301347-000 301347-000 301347-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301665-000 301717-000 301718-000

Washer Washer Washer Retainer, cylinder Retainer, cylinder Tilt Cylinder Assembly Tube, cylinder Tube, cylinder Rod, cylinder Rod, cylinder Bearing, cylinder Kit, seal Fork bar Pin Pin Pin, clevis Pin, clevis Pin, clevis Pin, clevis Pin, clevis Pin, clevis Clevis Clevis Clevis Screw, cap Screw, cap Ball Ball Lockwasher Lockwasher Screw, cap Screw, cap Axle, caster Washer, spacer Washer, shim Seal, shaft Screw, clamp Shield, end Insulator Armature Shield, end Cap Cap Cap Cap Battery discharge indicator/hourmeter Case, gear Cover, gear case Loctite tube Loctite spray can, N primer Loctite, gasket eliminator Gear, drive Transmission assembly Screw, socket head Screw, socket head Screw, socket head Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw, cap Screw Screw, cap Screw Screw, cap Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, locking Screw, cap Screw, cap Plug, drain/fill pipe Nut, flanged Nut, flanged Gear, idler Housing, switch Control, thumb

246

Return

FIG.# Item# 7241-001 7241-002 7241-003 6660-000 6660-001 6660-000 6660-000 6660-001 6660-000 6660-001 6660-000 6660-000 7241-000 7241-000 7241-000 6650-000 6650-001 6650-002 6650-000 6650-001 6650-002 6650-000 6650-001 6650-002 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 3560-000 3560-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 7241-000 7241-001 7241-002 7241-003 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 4110-000 4110-001 4180-000 6124-001 7110-100 7110-100 7241-000 7241-000 7241-001 7241-001 7241-002 7241-002 7241-003 7241-003 0340-000 0640-000 3540-000 6125-200 0340-000 0640-000 6110-001 2550-000 2550-000 3300-000 2550-000 4111-000 0641-000

24 24 24 3 3 1 14 14 10 10 7 K 24 22 22 4 4 4 5 5 5 14 14 14 8 8 24 24 7 7 15 15 5 11 16 20 1 2 4 14 19 32 31 31 31 1 1 7 * * * 16 * 11 11 4 10 18 43 25 42 22 40 22 40 22 40 11 12 2 3 9 11 3 8 5 19 11 15 7

Part#

Description

FIG.# Item#

301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301740-001 301748-000 301753-000 301753-000 301754-000 301762-000 301762-000 301764-000 301764-000 301765-000 301765-000 301766-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301790-001 301790-002 301790-003 301790-004 301790-005 301790-006 301790-007 301790-008 301790-009 301790-010 301790-011 301790-012 301790-013 301790-015 301790-016 301790-017 301790-018 301790-019 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301837-000 301844-000 301860-000 301882-000 301885-000 301885-000 301889-000 301916-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025

Grip, twist Grip, fixed Guard Cover Bracket, switch Screw, set Screw, set Screw, set Screw, set Pivot Pivot, handle Pivet, handle Linkage, brake Pin Pin Baffle Baffle Spring Spring Stem, handle Stem, handle Washer Bushing Pin Pin, threaded Shaft, cam Block Retainer, spring Screw Screw, set Lockwasher Hook, lower Nut Slide, lower Slide, top Spacer Ring, retainer Nut Spacer Cylinder assembly Cylinder assembly Ring, retainer Retainer, wiper Spacer Kit, seal Anchor, cylinder Latch Screw, cap EE Screw Screw Screw Screw Screw Sheave, hose Console Anchor, spring Plate Pin, brake pivot Pin, brake pivot Breaker Motor assembly Spring, return Spring, return Spring Screw, flat head Screw, flat head Screw, flat socket head Screw, flat socket head Screw Screw Screw, flat head locking Screw, flat head Screw, flat head Screw, flat head lock Screw, flat head lock Screw, flat head lock Screw, flat head lock Screw, flat head socket Screw, flat head socket Screw, flat head socket

4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-000 4110-001 7170-000 3540-000 4110-000 4110-001 3300-000 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 0340-000 0342-000 0840-000 5330-000 5510-000 9660-000 0340-000 7110-100 0340-000 3300-000 0340-000 4110-000 4110-001 5910-000 1760-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-000 0300-000 4110-000 4110-001 4111-000 5390-000 5390-001 7241-000 7241-001 7241-002 7241-003 4110-000 4110-001 4110-001

© BT Prime-Mover, Inc.

13 18 8 5 2 3 16 13 10 4 13 12 15 6 6 3 3 18 19 20 21 17 12 14 8 6 10 11 10 9 11 8 7 6 1 3 5 13 14 15 15 21 19 17 K 2 8 3 2 3 12 6 13 38 1 6 12 15 26 1 * 2 1 18 1 20 4 4 26 15 9 4 4 31 30 30 30 21K 22K 8K

August 08, 2001


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301951-016 301952-016 301952-040 301954-025 301954-025 301954-025 301954-035 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302092-000 302096-008 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003

Screw, flat head Yoke assembly Retainer Seal, large felt Seal, small felt Bearing, handle Screw Screw, cap EE Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, cap Screw Screw, socket head Screw, socket head Screw, socket Screw, socket head Screw, socket Screw, socket head Screw, Cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Screw, shoulder Pin, roll Pin, roll Switch, key Harness, head Harness, head Yoke, caster Plate, latch Bracket, harness Bumper, door Clamp, cable Keys, set of 2 Washer, finishing Washer Washer Switch, horn Switch, lift Switch, lower Pocket Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive

4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 0342-000 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 9370-000 3300-000 5430-000 6124-100 6660-000 6660-001 9370-001 5190-000 3300-000 4110-000 4110-001 4111-000 3300-000 0340-000 4180-000 3540-000 7110-000 9500-000 0370-000 9390-000 7110-100 7110-000 7110-100 3540-000 4111-000 3300-000 5190-000 5430-000 6127-002 0300-000 0820-000 4180-000 6124-001 7241-001 7241-002 7241-003 5180-000 3540-000 7110-000 7110-100 4111-000 0641-000 4111-000 5310-000 5390-000 5390-001 3560-000 0340-000 4180-000 0340-000 4111-000 5310-000 4110-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000

302258-004 302258-006 302290-000 302290-000 302406-025 302516-000 302519-000 302520-000 302521-000 302522-000 302528-000 302572-000 302572-000 302772-040 302773-008 302773-008 302773-008 302773-008 302773-016 302773-016 302773-016 302773-016 302792-000 303009-000 303009-025 303305-000 303305-000 303570-000 303624-000 303707-000 303707-000 303707-000 303707-000 303716-020 303716-020 303716-030 303716-030 303716-030 303716-030 303717-030 303717-030 303717-030 303717-030 303872-000 303908-000 303908-001 303908-002 303923-000 303923-001 303923-002 303974-000 303974-001 303974-002 304089-000 304090-000 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304263-000

Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Bumper Bumper Screw, flat head socket Nut Brush and terminal Mechanism, brush Insulator Stator complete Washer, finishing Pin, groove Pin, groove Screw, button head Nut Nut Nut Nut Nut Nut Nut Nut, thin Washer, brass flat Screw Screw Tube, flash (strobe light) Tube, flash (strobe light) Motor assembly Tire, Crowned Urethane Set, bearing Set, bearing Set, bearing Set, bearing Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Washer, flat Washer, flat Washer, flat Washer, flat Reservoir Column, inner Column, inner Column, inner Column, Intermediate Column, Intermediate Column, Intermediate Column, outer Column, outer Column, outer Stator complete Shield, end Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Rod, cylinder Rod, cylinder Rod, cylinder Cylinder assembly Cylinder assembly Cylinder assembly Plunger assembly Plunger assembly Tube cylinder Tube cylinder Tube cylinder Rod cylinder Rod cylinder Rod cylinder Piston Piston Shaft Head, sheave Tube cylinder

3530-000 3530-000 4110-000 4110-001 4110-000 1760-000 1760-000 1760-000 1760-000 1760-000 4110-000 4110-000 4110-001 7110-100 7241-000 7241-001 7241-002 7241-003 6650-000 6650-001 6650-002 7241-000 5430-000 3300-000 2550-000 9370-000 9370-001 1760-000 3530-000 7241-000 7241-001 7241-002 7241-003 7110-000 7110-100 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 6110-001 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 1760-000 1760-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-100 6620-200 7170-000 7170-000 6610-200

August 08, 2001

Return

16 4 14 11 13 8 15 4 * * 6 7 2 2 5 7 5 13 4 4 9 2 17 4 4 11 5 6 7 8 10 2 3 1 39 13 24 14 3 3 5 7 14 1 6 8 6 47 47 47 4 13 18 26 7 1 6 1 1 1 4 10 6 2 4 * 22K 23K 9K 1 2 3 3 1 2 5 3 1 1 1

© BT Prime-Mover, Inc.

1 1 2 2 8K 12 5 7 9 13 9K 12 10 8 40 44 44 44 13 13 13 1 7 10 6 * * * 2 30 29 29 29 16 16 29 28 28 28 28 27 27 27 5 9 9 9 19 19 19 28 28 28 13 19 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 9 7 4

247


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-000 304315-001 304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304574-000 304583-000 304597-000 304597-000 304610-000 304619-000 304619-001 304633-000 304634-000 304647-000 304648-000 304653-000 304654-000 304655-000 304659-000 304775-000 304783-000 304794-000 304794-000 304794-000 304795-000 304795-000 304795-000 304795-000 304795-000 304795-000 304796-000 304797-000 304797-000 304797-000 304797-000 304797-000 304797-000 304855-000 304855-000 304955-000 304956-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305023-000 305023-000 305042-000 305081-000 305081-001 305081-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000 305118-000 305119-000

Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Switch, toggle Contactor Bar, torsion Base, spring Nut, slotted Bearing, thrust Shim, 0.063 in. [1.58 mm] Nut Nut Anchor, chain Anchor, chain Latch Caster assembly Decal, NO RIDING Decal, NO RIDING Shaft, sheave Axle Axle Bracket Bracket Counterweight Shaft Tube Tube Handle Support Harness Door, battery Coil Coil Coil Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, N.C. Coil Coil Coil Coil Coil Coil Spacer Spacer Manual, WRX-30 Master Parts Manual, CSX/WSX/WRX Master Service Manual, CSX/WSX/WRX Master Service Ring, retainer Pump and Motor Assembly Pump and Motor Assembly Clamp Clamp Breather kit Solenoid Control Valve Assembly Decal, WRX Decal, WRX Frame, battery roller Column, Inner Column, Inner Column, Inner Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod cylinder Rod cylinder Rod cylinder Bearing Valve, check Valve, N.C. Kit, Seal

6610-200 6610-200 6610-200 6610-200 6610-200 5310-000 5192-100 3540-000 3540-000 3560-000 3560-000 7170-000 7110-000 7110-100 7110-000 7110-100 0340-000 3560-000 0850-000 0850-001 7110-100 3550-000 3550-000 0640-000 0640-000 0370-000 0640-000 0640-000 0640-000 0640-000 0300-000 5390-000 0390-200 6220-100 6220-101 6220-102 6220-000 6220-001 6220-002 6220-100 6220-101 6220-102 6220-100 6220-000 6220-001 6220-002 6220-100 6220-101 6220-102 4110-000 4110-001 0850-001 0850-001 0850-000 7170-000 6100-000 6100-001 0300-000 6110-001 6110-001 6170-000 0850-000 0850-001 0390-200 7110-000 7110-000 7110-000 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000 6170-000 6170-000

305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305282-001 305493-000 305495-000 305495-001 305495-002 305507-000 305507-000 305522-000 305535-000 30554-00 30554-00 305564-000 305564-000 305567-000 305629-000 305629-000 305632-000 305633-000 305716-000 305755-000 305755-000 305755-010 305755-010 305786-000 305858-000 305861-000 305862-000 305878-000 305879-000 305881-000 305935-000 305938-000 305946-001 305955-000 305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-000 305979-001 305979-001 305979-002 305979-002 305979-003 305979-003 305979-004 305979-004 305981-000 305983-000 305985-000 305990-000 305999-000

Valve, 3 way 2 position Kit, seal Coil Filter assembly Filter O Ring O Ring Plug, small Plug, large Backrest Backrest Backrest Screw Sheave Sheave Battery discharge indicator, BDI Switch, disconnect Column, Outer Column, Outer Column, Outer Decal, NO STEP Decal, NO STEP Bracket Sheave Pin, chain Pin, chain Pin, brake pivot Pin, brake pivot Line, hydraulic Tube Tube Cushion Cushion Handle Compensator cylinder assembly Compensator cylinder assembly Kit, compensator seal Kit, compensator seal Spring Knob, lift/lower Switch Boot Controller Drive motor assembly Harness, handle stem Harness, main Control Valve Assembly, Two Spool Bar, down stop Decal, WARNING Decal, WARNING Bar, bus Bar, bus Bar, bus Bar, bus Box, EE Lid, EE Cable Cable Cable Cable Cable Cable Cable Cable Cable Light, Amber flashing Light, Amber flashing Light, Red flashing Light, Red flashing Light, Amber strobe Light, Amber strobe Light, Red strobe Light, Red strobe Light, Blue flashing Light, Blue flashing Kit, coverband Band, EE cover Rod, push Reverser assembly (3 Wire) Screw, flat head

6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 9500-000 9500-000 9500-000 0300-000 7110-100 7170-000 5230-000 5310-000 7110-000 7110-000 7110-000 0850-000 0850-001 7110-100 7110-100 7110-000 7110-100 4110-000 4110-001 7110-100 6129-000 6129-001 0300-000 0300-000 6110-001 6120-000 6120-001 6120-000 6120-001 3540-000 0640-000 0640-000 0640-000 5460-000 1760-001 5390-000 5390-000 6160-100 7110-000 0850-000 0850-001 5430-000 5430-000 5430-000 5430-000 0342-000 0342-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 1760-001 1750-000 3300-000 0840-000 6100-000

248

Return

3 4 3 4 3 1 1 9 12 8 2 3 17 15 3 1 3 * 2 2 40 2 2 19 6 1 7 3 21 10 9 6 4 3 3 4 2 2 3 2 2 3 4 1 1 2 1 1 2 17 18 * * * 2 * * 13 4 6 * 11 11 1 6 6 6 * * * 3 3 3 10 10 10 13 1 3 *

© BT Prime-Mover, Inc.

6 * 4 7 8 9 10 5 2 1 1 1 6 41 8 2 5 20 20 20 10 10 20 23 7 4 15 26 17 7 3 11 10 8 14 15 K K 10 5 9 4 1 1 5 7 1 9 1 1 10 8 9 9 1 2 14 16 15 13 8 3 11 2 1 2 5 2 5 2 5 2 5 2 5 K 14 16 1 3

August 08, 2001


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306012-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306050-000 306050-000 306050-000 306050-000 306050-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306067-002 306067-003 306067-003 306096-000 306096-000 306096-000 306096-000 306097-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306136-000 306137-000 306139-000 306140-000 306141-000 306142-000 306143-000 306149-000 306150-000 306166-000 306166-000 306166-000 306166-000 306169-000 306169-000 306169-000 306169-000 306179-000

Screw, flat head Mounting Mounting Cover Cover Tube Tube Bolt Pump assembly Spring Spring Screw, socket head Screw, socket head Pin, dowel Pin, dowel Endhead Endhead Pump Motor Assembly Clamp Clamp Armature & fan assembly Coil, field package Head, drive end Bracket, slotted Bracket, tab Clamp Clamp, poly Clamp, poly Clamp, poly Clamp, poly Display, BDI/Hourmeter lift interrupt Harness, wire Hose Hose Filter Filter Adapter Adapter Clamp Clamp Bracket, switch Windshield, 71/150 Three Stage Mast Windshield, 83/180 Three Stage Mast Windshield, 87/189 Three Stage Mast Anchor, chain Anchor, chain Anchor, chain Anchor, chain Switch Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Washer Spool, T Nut, jam Cap, relief Plug Lockwasher and screw Detent, spool Screen, 71/100 Two Stage Mast Screen, 83/124 Two Stage Mast Manifold Manifold Manifold Manifold Bracket Bracket Bracket Bracket Hose assembly

6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 6100-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 6127-002 7241-000 7241-001 7241-002 7241-003 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 0820-000 0820-000 0820-000 7241-000 7241-001 7241-002 7241-003 5510-000 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 6160-100 0820-000 0820-000 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 6127-000

306180-000 306180-000 306181-000 306181-000 306182-000 306182-000 306182-000 306183-000 306183-001 306186-000 306186-000 306191-008 306191-009 306215-001 306215-001 306216-001 306216-001 306239-000 306258-000 306258-000 306258-000 306258-000 306258-000 306264-003 306264-004 306264-005 306275-000 306277-000 306294-000 306294-001 306294-002 306341-000 306342-000 306342-001 306345-000 306360-000 306360-000 306366-000 306366-000 306366-000 306366-000 306367-000 306367-000 306368-000 306368-000 306368-000 306368-000 306369-000 306369-000 306374-000 306374-002 306396-000 306415-000 306416-000 306418-000 306418-000 306419-000 306419-000 306420-000 306420-000 306420-001 306420-001 306467-000 306611-000 306611-001 306670-000 306671-000 306678-000 306678-000 306678-000 306678-000 306678-001 306678-001 306678-001 306678-001 306682-000 306683-000 306686-000 306688-000 306689-000

Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose Hose Fitting, socket wire Fitting, Socket wire Harness Harness Connector, plug Connector, plug Receptacle, socket Receptacle, socket Door Cover Cover Cover Cover Cover Windshield, 71/100 Two Stage Mast Windshield, 83/124 Two Stage Mast Windshield, 95/150 Two Stage Mast Screen, 71/150 Three Stage Mast Screen, 95/150 Two Stage Mast Backrest Backrest Backrest Knob, auxiliary Knob, auxiliary Knob, auxiliary Panel Screen, 83/180 Three Stage Mast Screen, 87/189 Three Stage Mast Lens, Amber Lens, Amber Lens, Amber Lens, Amber Lens, Blue Lens, Blue Lens, Red Lens, Red Lens, Red Lens, Red Flashing, bulb Flashing, bulb Orifice Orifice Device, pallet centering Kit, handset Cable, handset Decal, Raise/Lower Decal, Raise/Lower Decal, Reach/Tilt Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Decal, Reach/Tilt/Auxiliary Detent, spool Manifold assembly Manifold assembly Bolt Pump assembly Arm, Left Arm, left Arm, left Arm, left Arm, Right Arm, right Arm, right Arm, right Arm, inner Frame, forward Frame, rear Arm, inner Frame, forward

August 08, 2001

Return

3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 13 13 12 9 10 3 4 13 15 13 13 13 3 4 12 12 10 10 14 14 11 11 13 4 4 4 48 48 48 48 14 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 20 21 22 23 15 5 5 37 39 39 39 44 43 43 43 3

© BT Prime-Mover, Inc.

FIG.# Item# 6128-000 6128-001 6128-000 6128-001 6127-000 6127-001 6127-002 6126-001 6126-100 9370-000 9370-001 5590-000 5590-100 5390-000 5390-001 5390-000 5390-001 0340-000 6127-002 7241-000 7241-001 7241-002 7241-003 0820-000 0820-000 0820-000 0820-000 0820-000 9500-000 9500-000 9500-000 0640-000 0640-000 0640-000 5460-000 0820-000 0820-000 9370-000 9370-000 9370-001 9370-001 9370-000 9370-001 9370-000 9370-000 9370-001 9370-001 9370-000 9370-001 6129-000 6120-001 9390-000 10010-000 10010-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6160-100 6220-000 6220-100 6100-001 6100-001 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-000 7241-000 7241-000 7241-000

3 3 2 2 2 2 9 2 2 * 7 1 1 10 10 11 11 7 12 16 14 14 14 4 4 4 5 5 1 1 1 8 8 8 3 5 5 * * 5 5 * 5 * * 5 5 * * 3 13 2 1 2 9 9 5 5 5 5 5 5 16 * * 16 17 5 5 5 5 27 26 26 26 8 20 3 8 20

249


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

306774-001 306858-000 306861-000 306861-000 306861-000 306861-000 306877-001 306898-000 306961-000 306965-000 306965-001 307009-000 307009-000 307009-000 307009-000 307009-001 307009-001 307009-001 307009-001 307009-002 307009-002 307009-002 307009-002 307015-000 307015-000 307015-000 307015-000 307069-000 307107-000 307107-000 307107-001 307107-001 307107-002 307107-002 307107-003 307107-003 307107-004 307107-004 307107-005 307107-005 307107-006 307107-006 307107-007 307107-007 307107-008 307107-008 307111-000 307111-000 307151-000 307193-000 307295-000 307334-000 307444-000 307500-000 307500-000 307566-000 307567-000 307589-000 307601-000 307601-001 307612-000 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307969-000 307969-001 308039-000 308039-000 308039-000 308039-000

Shield, upper Three Stage Mast Panel, kick Cover, valve Cover, valve Cover, valve Cover, valve Shield, top 71/100 Two Stage Mast Anchor Manifold Shaft Shaft, pivot Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Plug, wear Cap, bearing Cap, bearing Cap, bearing Bracket Harness Hose assembly Harness Hose assembly Harness Hose assembly Harness Hose assembly Harness Hose assembly Harness Hose assembly Harness Hose assembly Harness Hose assembly Harness Hose assembly Harness Harness Bracket Harness, handle stem Frame, rear Washer Bushing Decal, WARNING Decal, WARNING Harness Strap, static Harness, main Breaker Breaker Shaft Seal Endhead, drive Bearing Bearing Retainer Armature Kit, field coil Spring, brush Brush box assembly Kit, lead assembly Washer, spring Endhead, commutator Potentiometer bracket assembly Sideshifter assembly Sideshifter assembly Pin Pin Pin Pin

0820-000 0340-000 7241-000 7241-001 7241-002 7241-003 0820-000 6125-200 7241-000 7241-000 7241-000 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 9370-001 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-000 6125-100 5590-000 6125-100 5590-000 6125-100 5590-000 5590-100 9370-001 5390-001 7241-000 0820-000 0641-000 0850-000 0850-001 5390-001 5180-000 5390-001 5911-000 5911-000 7170-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 7210-001 7210-001 7241-001 7241-001 7241-002 7241-002

308039-000 308039-000 308041-000 308041-000 308041-000 308042-000 308042-000 308042-000 308057-000 308057-000 308058-000 308058-000 308232-000 308232-000 308232-000 308236-000 308236-000 308236-000 308240-000 308240-000 308240-000 308240-001 308240-001 308240-001 308261-000 308261-000 308261-000 308262-000 308262-000 308262-000 308263-000 308263-000 308263-000 308263-000 308263-000 308266-000 308266-001 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308290-000 308291-000 308292-000 308293-000 308293-001 308294-000 308294-001 308295-000 308296-000 308297-000 308298-000 308328-000 308328-000 308359-000 308360-000 308361-000 308439-000 308439-000 308515-000 308518-000 308539-000 308557-000 308558-000 308558-000 308559-000 308560-000 309694-000

Pin Pin Bar, fork Bar, fork Bar, fork Frame, rear Frame, rear Frame, rear Rod cylinder Rod cylinder Kit, seal Kit, seal Frame, forward Frame, forward Frame, forward Arm, inner Arm, inner Arm, inner Pin Pin Pin Pin Pin Pin Frame, rear Frame, rear Frame, rear Arm, inner Arm, inner Arm, inner Frame, forward Manifold Frame, forward Manifold Frame, forward Manifold assembly Manifold assembly Screw Bracket Support Pad, upper Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Piston Piston Bushing Ring, cylinder cap Cap, left cylinder Rod Rod Cylinder Cylinder Washer Screw Restrictor, flow Kit, seal Valve, N.C. Valve, N.C. Bearing, cylinder Tilt Cylinder Assembly Kit, seal Kit, pin Kit, pin Bearing, spherical Kit Manual, WRX-30 Master Parts Hose Hose assembly Hose assembly Hose Manifold Kit, seal

7241-003 7241-003 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 6650-001 6650-002 6650-001 6650-002 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 7241-001 7241-002 7241-002 7241-003 7241-003 6220-101 6220-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 6220-101 6220-102 6660-001 6660-001 6660-001 4110-000 4110-001 6650-002 5510-000 0850-000 6128-002 6127-001 6127-002 6128-002 7241-001 6220-102

250

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2 5 18 12 12 12 3 4 19 39 26 2 23 23 23 2 23 23 23 2 23 23 23 12 45 45 45 8 3 7 3 7 3 7 2 6 2 6 2 6 2 1 2 1 2 1 3 4 12 5 3 7 5 3 3 6 3 7 1 1 9 2 3 4 11 5 6 7 8 9 10 12 13 1 * * 2 25 2 25

© BT Prime-Mover, Inc.

2 25 21 21 21 3 3 3 12 12 K K 17 17 17 9 9 9 19 19 19 19 19 19 3 3 3 9 9 9 17 16 17 16 17 * * 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 20 21 22 25 25 26 26 27 28 29 K 4 5 7 1 K K K 21 4 * 4 3 10 3 16 *

August 08, 2001


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

309733-000 309733-000 309777-000 309777-001 309780-000 309780-001 310514-000 310514-000 310524-000 310524-000 310526-000 310526-000 310679-000 310679-001 310810-000 310810-000 310842-000 310842-000 310972-000 310972-000 310973-000 311115-000 311381-029 311381-029 311381-035 311381-036 311416-000 311418-000 311418-000 41949-00 41949-01 42136-00 49274-10 49283-00 49506-03 49516-49 49517-07 49517-09 49517-15 49517-17 49517-17 49517-17 49517-17 49517-18 49517-18 49517-19 49517-29 49517-33 49517-33 49517-34 49517-35 49548-00 49548-00 49548-00 49563-00 49563-00 49563-00 49563-00 49587-01 49607-00 49607-00 49607-00 49615-01 49615-01 49616-01 49616-01 49616-01 49623-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-02 49641-54 49641-55 49641-56 49643-30 49643-30 49643-31

Decal, WARNING Decal, WARNING Reach cylinder assembly Reach cylinder assembly Tube cylinder Tube cylinder Valve, check Valve, check Kit, check seal Kit, check seal Kit, seal Kit, seal Manifold assembly Manifold assembly (No Sideshifter) Valve, relief Valve, relief Kit, seal Kit, seal Orifice, 0.020 inch [0.508 mm] Orifice, 0.020 inch [0.508 mm] Plug Kit, knob Hose Hose Hose assembly Hose assembly Kit, seal Kit, seal Kit, seal Sideshifter assembly Sideshifter assembly Wheel, load Plug Alarm, travel Heater Hose assembly Hose Hose Hose Hose, spool valve to tank Hose, mast raise/lower Hose, spool valve to tank Hose, mast raise/lower Hose assembly Hose assembly Hose Hose Hose Hose Hose Hose Screw Screw Screw Bumper Bumper Bumper Bumper Fitting, diagnostic Diode Diode Plug, diode Fitting, Tee Fitting, Tee Fitting, tee Fitting, tee Tee Elbow, 90½ Nut Nut Nut Fitting, bulkhead Fitting, adapter Fitting, 90½ bulkhead Hose assembly Hose assembly Hose assembly Hose Hose Hose

0850-000 0850-001 6650-002 6650-002 6650-002 6650-002 6220-002 6220-102 6220-002 6220-102 6220-002 6220-102 6220-102 6220-002 6220-002 6220-102 6220-002 6220-102 6220-002 6220-102 6220-002 7410-001 6125-100 6125-200 6127-002 6127-002 6610-200 6610-100 6620-200 7210-000 7210-000 3550-000 6610-200 9370-000 9660-000 6124-100 6124-000 6124-000 6124-000 6120-000 6120-000 6120-001 6120-001 6120-000 6120-001 6124-100 6124-100 6124-001 6124-100 6124-001 6124-001 6610-100 6610-200 6620-200 7241-000 7241-001 7241-002 7241-003 6110-001 5390-000 5390-001 9370-000 6124-000 6124-001 6120-000 6120-001 6124-100 6128-001 6125-100 6125-200 6124-100 6125-100 6125-200 6124-100 6124-100 6124-100 6124-100 6129-000 6129-001 6129-000

49643-31 49643-35 49643-35 49643-36 49643-36 49643-37 49643-38 49643-39 49643-39 49643-39 49652-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49653-08 49653-08 49653-13 49654-01 49654-01 49655-01 49655-01 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-01 49656-01 49656-01 49656-02 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-12 49670-00 49709-10 49771-00 49771-00 49771-02 49771-02 49771-09 49831-00 49832-00 49832-00 49832-00 49832-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49854-08 49854-08 49856-148 49856-148 49910-01 49910-02

Hose Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose Tee Fitting, 90½ Fitting, 90½ Fitting, 90½ Fitting, 90½ Fitting, 90½ Fitting, 90½ Elbow, 90½ Elbow, 90½ Elbow, 90½ Fitting, 90½ Elbow, 90½ Elbow, 45½ Elbow, 45½ Fitting, adapter Fitting, adapter Fitting, adaptor Fitting, adaptor Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Adapter Fitting, adaptor Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adaptor Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Adapter Adapter Fitting, adapter Fitting, adapter Fitting, adaptor Lubricant, lift truck Clamp Fitting, female receptacle wire Fitting, female receptacle wire Fitting, male tab wire Fitting, 90½ wire Fitting, male tab wire Thermostat Bearing Bearing Bearing Bearing Connector, tip Bushing Connector, SB-175 GRAY housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, SB-175 BLUE housing Cable, Negative Cable, Positive Bearing, ball Bearing

August 08, 2001

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4 4 1 2 19 20 6 8 * * * * 1 * 8 9 * * 5 7 7 K 4 1 8 6 K K K * * 6 7 6 4 4 7 3 8 3 4 3 4 10 10 18 11 12 19 9 3 2 1 2 34 35 35 35 9 8 8 * 4 4 9 9 14 7 3 2 8 2 5 3 2 2 2 5 1 1

© BT Prime-Mover, Inc.

FIG.# Item# 6129-001 6127-000 6127-001 6127-000 6127-001 6128-000 6128-000 6128-001 6128-001 6128-002 6124-100 6120-000 6120-000 6120-000 6120-001 6120-001 6120-001 6128-000 6129-000 6129-001 7210-000 6124-001 6120-000 6120-001 6120-000 6120-001 6126-001 6126-100 6127-000 6127-001 6127-002 6128-000 6128-001 6128-002 6129-000 6129-001 6120-000 6120-001 6124-100 6124-000 6120-000 6120-001 6126-001 6126-100 6127-000 6127-001 6127-002 6128-000 6128-001 6128-001 6128-002 6129-000 6129-001 6124-001 10020-000 4180-000 9370-000 9370-001 5310-000 9370-000 9660-000 9660-000 7241-000 7241-001 7241-002 7241-003 5191-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 5191-000 3560-000 3550-000

5 5 5 6 6 6 5 5 6 7 15 7 8 11 7 8 11 7 2 2 4 8 13 14 6 6 1 1 4 4 4 4 4 5 6 6 2 2 17 5 12 12 3 3 1 1 1 1 1 8 2 4 4 5 5 5 * 1 * * 3 1 33 32 32 32 2 3 1 1 1 1 1 1 1 1 4 5 12 5

251


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

49929-03 49929-03 49929-04 49929-04 49929-04 49929-04 49929-05 49929-05 49929-05 49929-05 49929-09 49929-09 49929-09 49929-09 49929-11 49929-11 49929-13 49929-13 49929-13 49929-13 49993-07 49993-07 49994-03 49994-03 50000-13 50000-13 50000-13 50000-13 50000-15 50000-15 50000-17 50000-19 50000-19 50001-11 50001-11 50003-01 50003-01 50004-03 52-00220-00 52-00220-00 52-00224-00 52-00224-00 52-00237-00 52-00237-00 52-00247-00 52-00247-00 52-00257-00 52-00257-00 52-00260-00 52-00260-00 52-00276-00 52-00276-00 52-00279-00 52-00279-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-07907-00 52-07907-00 52-07933-00 52-07933-00 NSS NSS NSS

Bearing Bearing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Race, inner Race Bearing, roller Bearing, roller Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Lockwasher Lockwasher Screw, cap Screw, cap Screw, cap Paint, BT BLACK semi gloss Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Paint, SAFETY YELLOW Paint, SAFETY ORANGE Paint, SAFETY ORANGE Spray, BT RED Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spray, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BT RED Paint, BT RED Sleeve Hose, guard Hose, guard Hose, guard Hose, guard Cable Cable Wire Wire Cap, tapered Cap, straight Pin, handle pivot

6650-000 6650-001 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 6660-000 6660-001 7241-000 7241-001 7241-002 7241-003 7110-100 7170-000 7110-100 7170-000 7241-000 7241-001 7241-002 7241-003 0370-000 9500-000 0300-000 7110-000 7110-100 7110-100 7110-100 7110-100 7110-100 5180-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 5430-000 6129-000 6129-000 6129-001 6129-001 9370-000 9370-001 5390-000 5390-001 4110-000 4110-000 4110-000

252

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Part#

Description

FIG.# Item#

24 21 49 8 8 8 11 33 33 33 23 20 20 20 2 2 6 6 6 6 32 4 31 5 43 42 42 42 2 3 8 14 25 22 33 21 34 1 7 7 7 7 7 7 7 7 7 7 7 7 8 8 7 7 12 * * * * * 4 12 12 10K 14K 7K

© BT Prime-Mover, Inc.

August 08, 2001


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Back Cover

®

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (563) 262-7700 • Fax (563) 262-7600

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Front Cover

®

Master Quality Parts Book WRX 30

Electric Straddle Reach Stacker Truck

Effective Serial Number WRX3027324000 - UP

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 308539-000

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Date: January 15, 2002


Prime-Mover is a trademark of BT Prime-Mover Inc., © 2002 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.

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Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover®. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a description of all proposed changes. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover® cannot accept responsibility for parts returned without authorization.

WRX 30 2 9 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (3000) Model (WRX)

August 07, 2001

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BT Prime-Mover, Inc.

1


General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA

Not Available

NSS Not Sold Separately As Req'd Use as required K Parts of a kit * ------------

A. Right Side B. Rear C. Left Side D. Forward

C

A

PART LIST

Not shown on drawing See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

B

D

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

August 07, 2001


Quality Parts 0841

6120 6160

5160

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.

0641

Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

A

Cap. (Lbs.)

B

C

Battery Wt. Min. (Lbs.)

0

DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Max. Rear Tilt

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B

A

Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

1750

0820

6170

6100

BT Prime-Mover, Inc. Muscatine, IA 52761

5190

4111

6110

0640

0370

4110 3550 4180 0340

5181

3540 0300

3300 3360

1760

2550 3560

3530 August 07, 2001

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BT Prime-Mover, Inc.

3


Quality Parts 9370

6124

5310

6610 6620

7110

5230 5290 0

1/2

1

7170

1 8

5610

9390

9500

5192

5460

7410 6128 7240 7420

5390 5430

6125 9100

0390

6126 4

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10010

10020 BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

6220

6129 6650

6127 6660

7240

August 07, 2001

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BT Prime-Mover, Inc.

5


Index

Quality Parts

0000 Chassis 0300-000 Frame / Chassis................................................................................................................................... 13 0340-000 Inspection covers (Replaced be 0340-001) ......................................................................................... 15 0340-001 Inspection covers ................................................................................................................................. 17 0340-100 Inspection covers (“EE” electrical box) ................................................................................................ 19 0370-000 Counter balance weight ....................................................................................................................... 21 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ....................................................................... 23 0640-000 Drivers controls (Two spool valve handle) ........................................................................................... 25 0641-000 Drivers controls (Speed and direction) ................................................................................................ 27 0820-000 Finger / toe guards (Replaced by 0820-001) ....................................................................................... 29 0820-001 Finger / toe guards............................................................................................................................... 31 0840-000 Driver protection (Reverser) ................................................................................................................ 33 0850-000 Signs, warnings Serial Number 27324000 - 31136000 ....................................................................... 35 0850-001 Signs, warnings Serial Number 31136001 - UP .................................................................................. 37

1000 Motors 1750-000 Pump motor ......................................................................................................................................... 41 1760-000 Drive motor Serial Number 25268000 - 27108000 .............................................................................. 43 1760-001 200 AMP system drive motor Serial Number 27108001 - UP.............................................................. 45

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit ................................................................................................................... 49

3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................................................... 53 3360-000 Brake drum/disc assembly................................................................................................................... 55 3530-000 Drive wheel .......................................................................................................................................... 57 3540-000 Support / swivel wheel ......................................................................................................................... 59 3550-000 Load wheels......................................................................................................................................... 61 3560-000 Caster assembly .................................................................................................................................. 63

4000 Steering System 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 .............................................. 67 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ......................................................... 69 4111-000 Steering arm / wheel (Head) ................................................................................................................ 71 4180-000 Steering / radial bearing....................................................................................................................... 73

6

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August 07, 2001


Quality Parts

5000 Electrical System 5161-000 Horn ..................................................................................................................................................... 77 5180-000 Static strap........................................................................................................................................... 79 5190-000 Battery connector ................................................................................................................................ 81 5191-000 Battery pack connector ........................................................................................................................ 83 5192-000 200 Amp system line contactor ........................................................................................................... 85 5192-100 300 Amp system line contactor ........................................................................................................... 87 5230-000 Voltage / battery indicator .................................................................................................................... 89 5290-000 Hourmeter / speedometer.................................................................................................................... 91 5310-000 Start / stop switch ................................................................................................................................ 93 5330-000 Speed controls..................................................................................................................................... 95 5390-000 Control cables / harnesses (Replaced by 5390-001) .......................................................................... 97 5390-001 Control cables / harnesses .................................................................................................................. 99 5430-000 200 Amp system motor power cables ............................................................................................... 101 5460-000 200 Amp system transistor panel ...................................................................................................... 103 5510-000 Micro switches ................................................................................................................................... 105 5590-000 Control cables, harness (Two stage mast) ........................................................................................ 107 5590-100 Control cables, harness (Three stage mast) ..................................................................................... 109 5610-000 Pump contactor ................................................................................................................................. 111 5910-000 Control circuit breaker ....................................................................................................................... 113 5911-000 Power circuit breaker ......................................................................................................................... 115

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BT Prime-Mover, Inc.

7


Quality Parts

6000 Hydraulic System 6100-000 Hydraulic pump (Model # DM-1005) (Not used on this model).......................................................... 119 6100-001 Hydraulic pump (Model # DM-1006) .................................................................................................. 121 6110-001 Hydraulic tank .................................................................................................................................... 123 6120-000 Hoses, pipes, connections, mounting points (Replaced by 6120-001) .............................................. 125 6120-001 Hoses, pipes, connections, mounting points ..................................................................................... 127 6124-000 Two stage mast lines Serial Number 25268000 - 27029000 ............................................................. 129 6124-001 Two stage mast lines Serial Number 27029001 - UP ........................................................................ 131 6124-100 Three stage mast lines ...................................................................................................................... 133 6125-100 Two stage mast reach supply lines.................................................................................................... 135 6125-200 Three stage mast reach supply lines ................................................................................................. 137 6126-001 Two Stage reach supply lines ............................................................................................................ 139 6126-100 Three Stage reach supply lines ......................................................................................................... 141 6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000....................................................... 143 6127-001 Reach, tilt cylinder hoses (Replaced by 6127-002) ........................................................................... 145 6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP.................................................................. 147 6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001 .......................................... 149 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - 29125000 .......................................... 151 6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP ..................................................... 153 6129-000 Reach, reach cylinders hoses (Replaced by 6129-001) .................................................................... 155 6129-001 Reach, reach cylinders hoses............................................................................................................ 157 6160-100 Control valve (Two spool control valve) (Replaced by 6160-101) ..................................................... 159 6160-101 Control valve (Two spool control valve) ............................................................................................. 161 6170-000 Pressure / flow control valve .............................................................................................................. 163 6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000........................................... 165 6220-001 Control valve with No Sideshifter Serial Number 29004001 - 30342000........................................... 167 6220-002 Control valve with No Sideshifter (Replaced by 6220-003) ............................................................... 169 6220-003 Control valve with No Sideshifter Serial Number 30342001 - UP...................................................... 171 6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000................................................ 173 6220-101 Control valve With Sideshifter Serial Number 29004001 - 30342000................................................ 175 6220-102 Control valve With Sideshifter (Replaced by 6220-103) .................................................................... 177 6220-103 Control valve With Sideshifter Serial Number 30342001 - UP........................................................... 179 6610-100 Two stage mast lift cylinder ............................................................................................................... 181 6610-200 Three stage mast staging cylinder ..................................................................................................... 183 6620-200 Three stage mast freelift cylinder....................................................................................................... 185 6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002....................................................... 187 6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000....................................................... 189 6650-002 Reach cylinder assembly Serial Number 29060001 - 30348000....................................................... 191 6650-003 Reach cylinder assembly Serial Number 30348001 - UP.................................................................. 193 6660-000 Tilt Cylinder assembly Serial Number 26347000 - 28257000............................................................ 195 6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP....................................................................... 197

8

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August 07, 2001


Quality Parts

7000 Operating Function - Lifting Device 7110-000 Two stage mast ................................................................................................................................. 201 7110-100 Three stage mast............................................................................................................................... 203 7170-000 Two / Three stage mast lifting gear ................................................................................................... 205 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ............................................................. 207 7210-001 Sideshifter assembly Serial Number 28077002 - 29350000 ............................................................. 209 7210-002 Sideshifter assembly Serial Number 29350001 - UP ........................................................................ 211 7241-000 Reach assembly Serial Number 27324000 - 29032000 .................................................................... 213 7241-001 Reach assembly Serial Number 29032001 - 29125000 .................................................................... 215 7241-002 Reach assembly (Replaced by 7241-003) ........................................................................................ 217 7241-003 Reach assembly Serial Number 29125001 - UP ............................................................................... 219 7410-000 Fork assembly (Replaced by 7410-001)............................................................................................ 221 7410-001 Fork assembly ................................................................................................................................... 223

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9370-000 Warning lights / alarm (Replaced by 9370-001) ................................................................................ 229 9370-001 Warning lights / alarm ........................................................................................................................ 231 9390-000 Positioning equipment ....................................................................................................................... 233 9500-000 Extra mechanical equipment ............................................................................................................. 235 9660-000 Electrical heater ................................................................................................................................. 237

10000 Tools 10010-000 Electrical controllers (Handset)........................................................................................................ 241 10020-000 Special tools and lubrications .......................................................................................................... 243

11000 Alphabetical/Numerical Index Alphabetical Index ............................................................................................................................................. 247 Numerical Index ................................................................................................................................................. 257

August 07, 2001

Return

BT Prime-Mover, Inc.

9


Quality Parts

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BT Prime-Mover, Inc.


Quality Parts

0000 Chassis 0000 Chassis

Return

BT Prime-Mover, Inc.


Quality Parts

0300-000 0300-000

4

3

6

1 2

13

5

11 12

10 9 8 7

12

Return

BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-020 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 27, 1998

Return

# FOR ASSY.

NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket head (Torque 147 ft/lb [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-001) Clamp

BT Prime-Mover, Inc.

UNITS

2 1 1 2 1 8 2 2 1 1 1 1 1

13


Quality Parts

0340-000 0340-000

2

NO Se L e on fig g ur er e Av 03 a 40 ila -0 ble 01

1

13

12

11

10

8

9

7

3

6

4

5

14

Return

BT Prime-Mover, Inc.

January 07, 2002


Quality Parts

0340-000

0340-000 Inspection covers (Replaced be 0340-001) ITEM # PART # 301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020

Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw

UNITS

1 2 1 2 1 2 1 1 1 2 2 1 2

NO Se L e on fig g ur er e Av 03 a 40 ila -0 ble 01

1 2 3 4 5 6 7 8 9 10 11 12 13

# FOR ASSY.

NAME

January 07, 2002

Return

BT Prime-Mover, Inc.

15


Quality Parts

0340-001 0340-001

2 1

13

12 11 10 8

9 7 3

6

4

5

16

Return

BT Prime-Mover, Inc.

January 07, 2002


Quality Parts

0340-001

0340-001 Inspection covers ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 311928-000 311889-000 301652-030 302060-000 301652-025 301882-000 301827-020

January 07, 2002

Return

# FOR ASSY.

NAME Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw

BT Prime-Mover, Inc.

UNITS

1 2 1 2 1 2 1 1 1 2 2 1 2

17


Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

7

18

Return

BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

July 27, 1998

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

19


Quality Parts

0370-000 0370-000

1

2 3

20

Return

BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART # 1 2 3

304647-000 50000-15 301957-035

August 08, 2001

Return

# FOR ASSY.

NAME Counterweight (90 lb [40.8 kg]) Washer, flat Screw, cap

BT Prime-Mover, Inc.

1 2 2

UNITS 90 lbs.

21


Quality Parts

0390-200 0390-200

3 2

4

1

22

Return

BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

July 27, 1998

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

BT Prime-Mover, Inc.

UNITS

1 4 8 2 4

23


Quality Parts

0640-000 0640-000

5

4 8 2

3 9

18

1 19

2

20 21

6 11

12

14

17

4 13

15

7 10

16 1

11

24

Return

BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

0640-000

0640-000 Drivers controls (Two spool valve handle) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Pin, roll 2 Bushing, flanged 2 Tube 1 Boot 2 Knob, lift/lower 1 Bracket 1 Shaft 1 Knob, auxiliary (Reach & Tilt) 1 Knob, auxiliary (Reach & Tilt & Sideshifter &) 1 Knob, auxiliary (Reach & Tilt & 1 Aux. Function) 1 Switch As Req’d. Handle 1 Screw, cap 2 Screw, cap 2 Bushing (See Fig.# 5161-000) 1 Horn (See Fig.# 5161-000) 1 Screw (See Fig.# 5161-000) 1 Valve assembly, two spool (See Fig.# 6160-100) 1 Screw, cap 2 Link 2 Bracket 1 Screw, flat head 3 Tube 1

11073-24 11695-06 304653-000 305862-000 305858-000 304634-000 304648-000 306341-000 306342-000 306342-001 305861-000 304655-000 301652-030 301652-025 ------------------------------------------------------------------------20055 14813-00 304633-000 301922-014 304654-000

August 07, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

25


Quality Parts

0641-000 0641-000

1 2

3

4 5 1

7

6

8

26

Return

BT Prime-Mover, Inc.

August 11, 1997


Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

3 1 1 1 2 1 2 2

27


Quality Parts

0820-000 0820-000 3

1

NO Se L e on fig g ur er e Av 08 a 20 ila -0 ble 01

2

4

7

1

7

6

5

28

Return

BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

0820-000

0820-000 Finger / toe guards (Replaced by 0820-001) ITEM # PART # 29544 306774-001 306877-001 306264-003 306264-004 306264-005 306067-002 306067-003 306067-003 306149-000 306150-000 306277-000 306275-000 306360-000 306360-000 301960-008 307334-000

# FOR ASSY.

Screw Shield, upper Shield, top 71/100 inch [1803/2540 mm] Windshield, 71/100 inch [1803/2540 mm] Windshield, 83/124 inch [2108/3149 mm] Windshield, 95/150 inch [2413/3810 mm] Windshield, 71/150 [1803/3810 mm] Windshield, 83/180 [2108/4572 mm] Windshield, 87/189 [2209/4800 mm] Screen, 71/100 inch [1803/2540 mm] Screen, 83/124 inch [2108/3149 mm] Screen, 95/150 inch [2413/3810 mm] Screen, 71/150 [1803/3810 mm] Screen, 83/180 [2108/4572 mm] Screen, 87/189 [2209/4800 mm] Nut Washer

As Req’d. 1 3 Stage 1 2 Stage 1 2 Stage 1 2 Stage 1 2 Stage 1 3 Stage 1 3 Stage 1 3 Stage 1 2 Stage 1 2 Stage 1 2 Stage 1 3 Stage 1 3 Stage 1 3 Stage As Req’d. As Req’d.

UNITS

NO Se L e on fig g ur er e Av 08 a 20 ila -0 ble 01

1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 7

NAME

August 07, 2001

Return

BT Prime-Mover, Inc.

29


Quality Parts

0820-001 0820-001 3

1 2

4 7

1

7 6

5

30

Return

BT Prime-Mover, Inc.

January 07, 2002


Quality Parts

0820-001

0820-001 Finger / toe guards ITEM # PART # 1 2 3 4 4 4 4 4 4 5 5 5 5 5 5 6 7

29544 306774-001 306877-001 306264-003 306264-004 306264-005 306067-002 306067-003 306067-003 306149-000 306150-000 306277-000 306275-000 306360-000 306360-000 301960-008 311362-000

January 07, 2002

Return

NAME

# FOR ASSY.

Screw Shield, upper Shield, top 71/100 inch [1803/2540 mm] Windshield, 71/100 inch [1803/2540 mm] Windshield, 83/124 inch [2108/3149 mm] Windshield, 95/150 inch [2413/3810 mm] Windshield, 71/150 [1803/3810 mm] Windshield, 83/180 [2108/4572 mm] Windshield, 87/189 [2209/4800 mm] Screen, 71/100 inch [1803/2540 mm] Screen, 83/124 inch [2108/3149 mm] Screen, 95/150 inch [2413/3810 mm] Screen, 71/150 [1803/3810 mm] Screen, 83/180 [2108/4572 mm] Screen, 87/189 [2209/4800 mm] Nut Grommet

As Req’d. 1 3 Stage 1 2 Stage 1 2 Stage 1 2 Stage 1 2 Stage 1 3 Stage 1 3 Stage 1 3 Stage 1 2 Stage 1 2 Stage 1 2 Stage 1 3 Stage 1 3 Stage 1 3 Stage As Req’d. As Req’d.

BT Prime-Mover, Inc.

UNITS

31


Quality Parts

0840-000 0840-000

1

2

32

Return

BT Prime-Mover, Inc.

September 22, 1999


Quality Parts

0840-000

0840-000 Driver protection (Reverser) ITEM # PART # 1 2

305990-000 301825-010

September 22, 1999

Return

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

BT Prime-Mover, Inc.

UNITS

1 2

33


Quality Parts

0850-000 0850-000

Effective Serial Number 27324000 - 31136000 2

NO Se L e on fig g ur er e Av 08 a 50 ila -0 ble 01

3 KEEP HANDS CLEAR

4

1

Breaking these rules may cause serious or fatal injury to yourself or others

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame.

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance.

Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5

12

Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

Cap. (Lbs.)

A

B

C

Battery Wt. Min. (Lbs.)

Max. Rear Tilt

DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

C

Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B

A

Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

11

6

10

9

7

13

8

34

Return

BT Prime-Mover, Inc.

August 24, 2000


Quality Parts

0850-000

0850-000 Signs, warnings Serial Number 27324000 - 31136000 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * * *

Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WRX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, WRX-30 OPERATOR’S Manual, WRX-30 PARTS Manual, WRX-30 MASTER PARTS Manual, CSX/WSX/WRX SERVICE

1 2 2 2 1 1 1 1 Right 1 Left As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1

NO Se L e on fig g ur er e Av 08 a 50 ila -0 ble 01

305955-000 304597-000 307500-000 309733-000 306419-000 306420-000 306420-001 151847 151848 52-00279-00 52-00257-00 52-00221-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305023-000 NSS NSS 23296-00 304955-000 304956-000 308539-000 304959-000

UNITS

August 24, 2000

Return

BT Prime-Mover, Inc.

35


Quality Parts

0850-001 0850-001

Effective Serial Number 31136001 - UP

2

3 KEEP HANDS CLEAR

4

Breaking these rules may cause serious or fatal injury to yourself or others

1

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5

12 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

DC Voltage

Type

Battery Wt. Max. (Lbs.)

UL Class Battery Type

A

Cap. (Lbs.)

B

C

Battery Wt. Min. (Lbs.)

Max. Rear Tilt Max. Amp. Hours(@8Hr.)

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B

A

Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

11

6 10

9 7

13

8

36

Return

BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

0850-001

0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 * * * *

Decal, WARNING Decal, NO RIDING Decal, WARNING Decal, WARNING Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, WRX Plate, DATA Plate, UL Manual, WRX-30 Master Parts Manual, CSX/WSX/WRX Master Service Manual, WRX-30 Operator’s Manual, WRX-30 Parts

1 2 2 2 1 1 1 1 Right 1 Left As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1

305955-000 304597-000 307500-000 309733-000 306419-000 306420-000 306420-001 151847 151848 52-00279-00 52-00257-00 52-00221-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305023-000 NSS NSS 304955-000 304956-000 -------------------------------------

August 08, 2001

Return

BT Prime-Mover, Inc.

UNITS

37


Quality Parts

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BT Prime-Mover, Inc.


Quality Parts

1000 Motors 1000 Motors

Return

BT Prime-Mover, Inc.


Quality Parts

1750-000 1750-000

8

2

1

3

4 9

6

7

5

11

10

13 14

40

Return

12

BT Prime-Mover, Inc.

October 1996


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART # *

306010-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

“EE”

41


Quality Parts

1760-000 1760-000

Effective Serial Number 25268000 - 27108000

1 4

12

5

2 3

11 10

7

6

9 4 13

8 18

14 15 16 17 19

20

42

Return

BT Prime-Mover, Inc.

September 1995


Quality Parts

1760-000

1760-000 Drive motor Serial Number 25268000 - 27108000 ITEM # PART #

UNITS “E” “EE”

* *

301916-000 303570-000

Motor assembly, “E” drive 24 VOLT Motor assembly, “EE” drive 24 VOLT

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete “E” Stator complete “EE” Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end “E” Shield, end “EE” Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

September 1995

Return

NAME

# FOR ASSY.

BT Prime-Mover, Inc.

“E” “EE”

“E” “EE”

43


Quality Parts

1760-001 1760-001

Effective Serial Number 27108001 - UP

2

1

4 5

6

12 13

44

Return

11

10

3

8

7

9

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

1760-001

1760-001 200 AMP system drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

*

305879-000

Drive motor assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushes per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator

1 1 1 1 1 1 2 4 1 1 1 1 1

K

305981-000

Kit, “EE” cover band

1

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

“EE”

45


Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.


Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

BT Prime-Mover, Inc.


Quality Parts

2550-000 2550-000

Torque nut to 250 ft/lb [338.9 N•m] while turning wheel.

1 2

15 14

3

13

4

6 5 10

10

12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

48

Return

12

BT Prime-Mover, Inc.

7

8

11

16

9

6

July 25, 2001


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

# FOR ASSY.

NAME

*

301633-007

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338.9 N•m]) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

July 25, 2001

Return

BT Prime-Mover, Inc.

UNITS

49


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

BT Prime-Mover, Inc.


Quality Parts

3300-000 3300-000

5 7

6

8

18

9 9

4 10

3

11

15 14 20

1

16 17 13 12

19 2

52

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

July 25, 2001

Return

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor (See Section 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Washer

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

53


Quality Parts

3360-000 3360-000

1

2 3

4

5

7

54

Return

6

BT Prime-Mover, Inc.

August 30, 2001


Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART # 1 2 3 4 5 6 7

23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

August 30, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Clip Spring Shoe

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 2

55


Quality Parts

3530-000 3530-000

2

1

3

56

Return

BT Prime-Mover, Inc.

August 12, 1998


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

57


Quality Parts

3540-000 3540-000

1

14 13

12

8

11 4

6

2

10 3

9

8

4 6 7 5

58

Return

BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Frame, carrier (State Model & Serial Number) Screw, cap Compensator cylinder assembly (See Fig.# 6120-001) Pivot Screw, cap Bushing Caster assembly (See Fig.# 3560-000) Screw, Cap Bar, torsion Spring Retainer, spring Base, spring Nut Screw, cap

------------------301652-025 ------------------301748-000 20616 11020-41 ------------------301955-030 304315-001 305786-000 301788-000 304316-001 301960-020 301958-110

July 24, 1998

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

1 2 1 2 2 4 2 11 1 1 1 1 1 1

59


Quality Parts

3550-000 3550-000

Inside of Truck

1 2 3

4 5 6

5 4

60

Return

BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 2 3 4 5 6

11160-09 304619-000 304619-001 301740-001 11857-20 49910-02 42136-00

July 17, 1998

Return

# FOR ASSY.

NAME Fitting, grease Axle, Standard Axle, Corrosion & Freezer package Screw, set Washer, trust Bearing Wheel, load

BT Prime-Mover, Inc.

4 4 4 4 8 8 4

UNITS

Corrosion

61


Quality Parts

3560-000 3560-000

1

2 3 16

4 15

6 5

14

6 7

8 9

11

10 12 13 12 11

62

Return

BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

NAME

*

304583-000

Caster assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

63


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

4000 Steering System 4000 Steering System

Return

BT Prime-Mover, Inc.


Quality Parts

4110-000 4110-000

NO Se L e on fig g ur er e Av 41 a 10 ila -0 ble 01

Serial Number 25268000 - 27323100

1

2

3

4

20

21

22 14 13

5

6

23

19

7

15

8

12

18

17

26

66

Return

25

24

16

BT Prime-Mover, Inc.

11

10

9

July 07, 1998


Quality Parts

4110-000

4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM # PART #

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Marked with “K”)

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

UNITS

NO Se L e on fig g ur er e Av 41 a 10 ila -0 ble 01

1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K

# FOR ASSY.

NAME

July 07, 1998

Return

BT Prime-Mover, Inc.

Cold Storage

Cold Storage

67


Quality Parts

4110-001 4110-001

Effective Serial Number 27324000 - UP

1

2

3 4

21 22

23 5

24

6 20

25

7

26

18

16 15

68

Return

10

17

19

12 13

9 11

8

14

BT Prime-Mover, Inc.

August 03, 2001


Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14 15 16 17 18 19 20 21 22K 23K 24K 25 26 26 K

Head assembly (See Fig.# 4111-000) Bumper Baffle Screw, socket head E clip Pin Cap Screw, flat head socket Washer Pin, groove Screw, socket head Pivet, handle Screw, set Bushing, flanged Screw Nut, clip Clamp Spacer Spring Bearing, flanged Stem, handle Screw, flat head socket Washer Pin, handle pivot Fitting, grease (Cold storage) Pin, brake pivot Pin, brake pivot (Cold storage) Kit, pin (Contains Items Marked With “K”)

------------------302290-000 301764-000 301954-025 13281-02 301762-000 NSS 301922-025 302096-008 302572-000 301652-016 301753-000 301740-001 11695-12 301922-020 14851-04 15677-10 304855-000 301765-000 11695-12 301766-000 301922-025 302096-008 NSS 11160-11 301885-000 305564-000 308439-000

August 03, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

69


Quality Parts

4111-000 4111-000

18

17 16

1 2 5 15 14 12

3

10

4

13 11

1 9 8 7

70

Return

6

BT Prime-Mover, Inc.

April 01, 2001


Quality Parts

4111-000

4111-000 Steering arm / wheel (Head) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

April 01, 2001

Return

# FOR ASSY.

NAME Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

BT Prime-Mover, Inc.

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS

Twist Twist Twist Twist Twist Thumb Thumb Thumb

71


Quality Parts

4180-000 4180-000

1

13 2

12

11

3

10

4 5

9

6 7

8

72

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

----------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 -----------------11205-26 301946-000 11205-30 301946-001

Pivot, handle (See Section 4110-001) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt

July 25, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1

73


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

5000 Electrical System 5000 Electrical System

Return

BT Prime-Mover, Inc.


Quality Parts

5161-000 5161-000

1

2

4

5

3

76

Return

BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

302129-000 301917-000 27205 23309-01 11020-46

July 24, 1998

Return

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 2 1 1 1

77


Quality Parts

5180-000 5180-000

3

2

4

2 1

78

Return

BT Prime-Mover, Inc.

September 01, 1999


Quality Parts

5180-000

5180-000 Static strap ITEM # PART # 1 2 3 4

50004-03 20348 307567-000 301960-010

September 01, 1999

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

BT Prime-Mover, Inc.

UNITS

1 2 1 1

79


Quality Parts

5190-000 5190-000

2

3

1

4

5

80

Return

BT Prime-Mover, Inc.

September 01, 1999


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ----------------------------301960-006

September 01, 1999

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

BT Prime-Mover, Inc.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

81


Quality Parts

5191-000

Th us is ed pa on rt i s th N is O Tr T uc k

5191-000

2

3

4

1

5

1

82

Return

BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

5191-000

5191-000 Battery pack connector ITEM # PART # 49854-01 49854-03 49854-04 49854-08 49852-01 49853-02 49856-148 49856-148

Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, Negative Cable, Positive

1 1 1 1 4 4 1 1

UNITS GRAY YELLOW RED BLUE

Th us is ed pa on rt i s th N is O Tr T uc k

1 1 1 1 2 3 4 5

# FOR ASSY.

NAME

July 17, 1998

Return

BT Prime-Mover, Inc.

83


Quality Parts

5192-000 5192-000

1

84

Return

BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

BT Prime-Mover, Inc.

UNITS

1 2

85


Quality Parts

5192-100 5192-100

Th us is ed pa on rt i s th N is O Tr T uc k

1

86

Return

BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 304297-000 301951-010

NAME Contactor, 300 Amp line “E” Screw, cap

UNITS

1 2

“E”

Th us is ed pa on rt i s th N is O Tr T uc k

1 *

# FOR ASSY.

July 06, 2001

Return

BT Prime-Mover, Inc.

87


Quality Parts

5230-000 5230-000

0

1/2

1

1 8

20

2

1

24

28

5

32

VOLTS

DATCON

3

88

Return

4

BT Prime-Mover, Inc.

July 28, 1997


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1

89


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

90

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

BT Prime-Mover, Inc.

UNITS

1

91


Quality Parts

5310-000 5310-000

2

3

4

1

5

92

Return

BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 3 * 4 5

302016-000 302092-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 06, 2001

Return

# FOR ASSY.

NAME Switch, key Keys, set of 2 Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

BT Prime-Mover, Inc.

1 1 1 2 1 1 2 1 1

UNITS

Sealed

93


Quality Parts

5330-000 5330-000

1 2

3

94

Return

BT Prime-Mover, Inc.

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

BT Prime-Mover, Inc.

UNITS

1 1 2

95


Quality Parts

5390-000

NO Se L e on fig g ur er e Av 53 a 90 ila -0 ble 01

5390-000

8

9

1

8

12

7

11

4

10

3

2

5

6

96

Return

BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5390-000

5390-000 Control cables / harnesses (Replaced by 5390-001) ITEM # PART # 302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

UNITS

NO Se L e on fig g ur er e Av 53 a 90 ila -0 ble 01

1 2 3 4 5 6 7 8 9 10 11 12

NAME

# FOR ASSY.

July 06, 2001

Return

BT Prime-Mover, Inc.

97


Quality Parts

5390-001 5390-001

8

9

1

8

12 7

11

4

10

3

2

5 6

98

Return

BT Prime-Mover, Inc.

August 08, 1997


Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

302023-000 14851-04 15677-10 301922-020 307193-000 307566-000 307589-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

NAME

# FOR ASSY.

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

BT Prime-Mover, Inc.

UNITS

99


Quality Parts

5430-000 5430-000

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

A1

12 13 16

17

A2 F2

15

100

Return

BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5430-000

5430-000 200 Amp system motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

305976-001 305976-000 305975-000 25094-04 ------------------301951-016 ------------------301951-010 301951-010 301960-006 302792-000 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

July 06, 2001

Return

NAME

# FOR ASSY.

Cable Cable Cable Fuse, 300 AMP Breaker, 105 Amp (See Fig.# 5911-000) Screw, cap Breaker, control (See Fig.# 5910-000) Screw, cap Screw, cap Nut Washer, brass flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 300 AMP 1 105 AMP 2 1 12 Amp 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

BT Prime-Mover, Inc.

UNITS

101


Quality Parts

5460-000

V.

A.

VOLTAGE

CURRENT

MODEL

SERIAL

5460-000

3

1

2

102

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

5460-000

5460-000 200 Amp system transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

BT Prime-Mover, Inc.

1 2 1

UNITS 200 AMP

103


Quality Parts

5510-000 5510-000

1

2

3

8

4

11

10

7 6

5

9 12

13

17

18

14 15 16

104

Return

BT Prime-Mover, Inc.

July 20, 1998


Quality Parts

5510-000

5510-000 Micro switches ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

NAME

# FOR ASSY.

Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

BT Prime-Mover, Inc.

UNITS

105


Quality Parts

5590-000 5590-000

2

3 1

To Truck

106

Return

BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

5590-000

5590-000 Control cables, harness (Two stage mast) ITEM # PART # 1 2 2 2 3

306191-008 307107-006 307107-007 307107-008 307111-000

July 27, 1998

Return

# FOR ASSY. UNITS

NAME Harness, truck to mast Harness, mast 71/100 inch [1803/2540 mm] Harness, mast 83/124 inch [2108/3149 mm] Harness, mast 95/150 inch [2413/3810 mm] Harness, carriage

BT Prime-Mover, Inc.

1 1 1 1 1

107


Quality Parts

5590-100 5590-100

4 1

3

2

To Truck

108

Return

BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

5590-100

5590-100 Control cables, harness (Three stage mast) ITEM # PART # 1

306191-009

Harness, truck to mast

1

2 2 2

307107-003 307107-004 307107-005

Harness, mast 71/150 inch [1803/3810 mm] Harness, mast 83/180 inch [2108/4572 mm] Harness, mast 87/189 inch [2209/4800 mm]

1 1 1

3 3 3

307107-000 307107-001 307107-002

Harness, mast 71/150 inch [1803/3810 mm] Harness, mast 83/180 inch [2108/4572 mm] Harness, mast 87/189 inch [2209/4800 mm]

1 1 1

4

307111-000

Harness, carriage

1

July 27, 1998

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

109


Quality Parts

5610-000 5610-000

V.

A.

VOLTAGE

CURRENT

MODEL

SERIAL

2

1

110

Return

BT Prime-Mover, Inc.

November 13, 1997


Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

BT Prime-Mover, Inc.

UNITS

1 2

111


Quality Parts

5910-000 5910-000

1

112

Return

BT Prime-Mover, Inc.

May 20, 1998


Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1

12 AMP

113


Quality Parts

5911-000 5911-000

1

Old

114

Return

New

BT Prime-Mover, Inc.

August 13, 1998


Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

307601-001 307601-000

August 13, 1998

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1

105 AMP 150 AMP

115


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

BT Prime-Mover, Inc.


Quality Parts

6100-000 6100-000

28

1

Th us is ed pu on mp th is is N Tr OT uc k

27

26

2

3

25

23

20

21

24

22

4

5

19

18

17

6

7

16

14

7

13

8

15

12

9

11 10 118

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) (Not used on this model) ITEM #

# FOR ASSY.

NAME

*

305008-000

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (6 GPM [22.7 LPM]) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

UNITS

Th us i s ed pu on mp th is is N Tr OT uc k

PART #

July 25, 2001

Return

BT Prime-Mover, Inc.

119


Quality Parts

6100-001 6100-001

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6

7 16 14

7

13

8

15 12 9

11 10 120

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

*

305008-001

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5 GPM [18.9 LPM]) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

121


Quality Parts

6110-001 6110-001

1

8 2

9 3

6

7

4

5

122

Return

BT Prime-Mover, Inc.

July 20, 1998


Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 20, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Section 6100) Pump assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

BT Prime-Mover, Inc.

UNITS

1 1 2 1 1 1 1 1 1

123


Quality Parts

6120-000 6120-000

4

NO Se L e on fig g ur er e Av 61 a 20 ila -0 ble 01

1

3

12

5

2

7

8

6

11

10

9

To Auxiliary Function

To Mast

15

16

17

20

13

18

19

From Mast to Compensator

14

124

Return

BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

6120-000 6120-000 Hoses, pipes, connections, mounting points (Replaced by 6120-001) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 K

Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Fitting, adapter Elbow, 45° Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal

UNITS

1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

NO Se L e on fig g ur er e Av 61 a 20 ila -0 ble 01

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 49654-01 305755-000 NA NSS NSS NSS NA NSS 305755-010

# FOR ASSY.

July 27, 1998

Return

BT Prime-Mover, Inc.

125


Quality Parts

6120-001 6120-001

4 1

3

13

2

5

12 7 8

10

11

6

9

To Auxiliary Function

To Mast

16 17 18 19 21

14

20

From Mast to Compensator 15

126

Return

BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17K 18K 19K 20 21K K

Pump & tank assembly (See Fig.# 6110-001) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90º Fitting, 90º Fitting, tee Hose assembly Fitting, 90º Fitting, adapter Orifice Elbow, 45º Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal

----------------49656-01 49517-18 49517-18 ----------------49655-01 49653-01 49653-01 49616-01 49517-17 49653-01 49656-08 306374-002 49654-01 305755-000 NA NSS NSS NSS NA NSS 305755-010

July 27, 1998

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

127


Quality Parts

6124-000 6124-000

Serial Number 25268000 - 27029000

1

2

3

4 5

8

6 5

To Compensator From Mast

7 To Control Valve

128

Return

BT Prime-Mover, Inc.

August 09, 2001


Quality Parts

6124-000

6124-000 Two stage mast lines Serial Number 25268000 - 27029000 ITEM PART # # 1 2 3 4 5 6 7 8

NAME

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-09 Hose 49615-01 Fitting, Tee 49656-02 Fitting, adaptor 21037-05 Regulator, flow 49517-07 Hose 49517-15 Hose

August 09, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 1 1 1

129


Quality Parts

6124-001 6124-001

Effective Serial Number 27029001 - UP

1

2

3

12 To Compensator From Mast

4

6 5

11

7 10 9

8

To Control Valve

130

Return

BT Prime-Mover, Inc.

August 09, 2001


Quality Parts

6124-001

6124-001 Two stage mast lines Serial Number 27029001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12

Cylinder assembly (See Fig.# 6610-100) Valve, flow limiting Hose Fitting, Tee Fitting, adaptor Nut Clamp Elbow, 90° Hose Screw, cap Regulator, flow Hose

------------------26907-01 49517-35 49615-01 49656-12 301960-008 15677-15 49653-13 49517-34 301652-016 21037-05 49517-33

August 09, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1

131


Quality Parts

6124-100 6124-100

1 6

10

2

7

3 4

5 8

11

1 11 To Compensator From Mast 17

19 14

13

16 12

18 15

9

To Control Valve

132

Return

BT Prime-Mover, Inc.

February 1997


Quality Parts

6124-100

6124-100 Three stage mast lines ITEM # PART #

NAME

1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Valve, flow limit (10 GPM) Hose assembly, 71/150 inch [1803/3810 mm] Hose assembly, 83/180 inch [2108/4572 mm] Hose assembly, 87/189 inch [2209/4800 mm] Fitting, 90° bulkhead Hose assembly Valve, flow limit (16 GPM) Freelift cylinder assembly (See Fig.# 6620-200) Staging cylinder assembly (See Fig.# 6610-200) Nut Valve, flow limit (7.5 GPM) Staging cylinder assembly (See Fig.# 6610-200) Hose Clamp Screw, cap Tee Tee Regulator, flow Fitting, adapter Hose Hose

26907-01 49641-54 49641-55 49641-56 49634-02 49516-49 26907-00 ------------------------------------49624-02 26907-02 ----------------49517-29 15677-10 301951-016 49616-01 49652-01 21037-04 49656-01 49517-19 49517-33

February 1997

Return

# FOR UNITS ASSY.

BT Prime-Mover, Inc.

2 1 1 1 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 1

10 GPM

16 GPM 1 Port 7.5 GPM 2 Ports

133


Quality Parts

6125-100 6125-100

1

2 3 4

To Control Valve

134

Return

BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

6125-100

6125-100 Two stage mast reach supply lines ITEM # PART # 1 1 1 2 3 4

307107-006 307107-007 307107-008 49632-00 49624-00 311381-029

August 07, 2001

Return

# FOR ASSY. UNITS

NAME Hose & harness assy, 71/100 inch [1803/2540 mm] Hose & harness assy, 83/124 inch [2108/3149 mm] Hose & harness assy, 95/150 inch [2413/3810 mm] Fitting, bulkhead Nut Hose

BT Prime-Mover, Inc.

1 1 1 2 2 2

135


Quality Parts

6125-200 6125-200

7

5 4

2

3 1 6

To Control Valve

136

Return

BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

6125-200

6125-200 Three stage mast reach supply lines ITEM # PART # 1 2 3 4 5 6 6 6 7 7 7

311381-029 49624-00 301652-025 306898-000 49632-00 307107-003 307107-004 307107-005 307107-000 307107-001 307107-002

August 07, 2001

Return

# FOR ASSY. UNITS

NAME Hose Nut Screw, cap Anchor Fitting, adapter Hose & harness assy, 71/150 inch [1803/3810 mm] Hose & harness assy, 83/180 inch [2108/4572 mm] Hose & harness assy, 87/189 inch [2209/4800 mm] Hose & harness assy, 71/150 inch [1803/3810 mm] Hose & harness assy, 83/180 inch [2108/4572 mm] Hose & harness assy, 87/189 inch [2209/4800 mm]

BT Prime-Mover, Inc.

2 2 2 1 2 1 1 1 1 1 1

137


Quality Parts

6126-001 6126-001

3

3

2 2

1

138

Return

1

BT Prime-Mover, Inc.

May 20, 1999


Quality Parts

6126-001

6126-001 Two Stage reach supply lines ITEM # PART # 1 2 3

49656-00 306183-000 49656-08

May 20, 1999

Return

# FOR ASSY. UNITS

NAME Fitting, adapter Hose Fitting, adapter

BT Prime-Mover, Inc.

4 2 2

139


Quality Parts

6126-100 6126-100

3

3

2 2

1 1

140

Return

BT Prime-Mover, Inc.

May 20, 1999


Quality Parts

6126-100

6126-100 Three Stage reach supply lines ITEM # PART # 1 2 3

49656-00 306183-001 49656-08

May 20, 1999

Return

# FOR ASSY. UNITS

NAME Fitting, adapter Hose Fitting, adapter

BT Prime-Mover, Inc.

4 2 2

141


Quality Parts

6127-000 6127-000

Serial Number 25268000 - 29125000

1 Manifold Valve

1

Port # 3

Port # 5 2

3

4

4 HG E

4 C Manifold A

B F D

5

4

6

4 4

Tilt Cylinder

142

Return

BT Prime-Mover, Inc.

May 20, 1999


Quality Parts

6127-000

6127-000 Reach, tilt cylinder hoses Serial Number 25268000 - 29125000 ITEM # PART # 1 2 3 4 5 6

49656-08 306182-000 306179-000 49656-00 49643-35 49643-36

May 20, 1999

Return

# FOR ASSY.

NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly

BT Prime-Mover, Inc.

UNITS

2 1 1 6 1 1

143


Quality Parts

6127-001 6127-001

Serial Number 29125001 - UP

NO Se L e on fig g ur er e Av 61 a 27 ila -0 ble 02

1

Manifold Valve

1

Port # 3

Port # 5

2

3

4

4 HG E

4

C Manifold A

B F

D

5

4

6

4

4

Tilt Cylinder

144

Return

BT Prime-Mover, Inc.

May 20, 1999


Quality Parts

6127-001

6127-001 Reach, tilt cylinder hoses (Replaced by 6127-002) ITEM # PART # 49656-08 306182-000 308558-000 49656-00 49643-35 49643-36

NAME Fitting, adapter Hose assembly Hose assembly Fitting, adapter Hose assembly Hose assembly

UNITS

2 1 1 6 1 1

NO Se L e on fig g ur er e Av 61 a 27 ila -0 ble 02

1 2 3 4 5 6

# FOR ASSY.

May 20, 1999

Return

BT Prime-Mover, Inc.

145


Quality Parts

6127-002 6127-002

Effective Serial Number 29125001 - UP 1

2

5

3

4

14

4

13 12 11

6

10

9

4 8

146

Return

BT Prime-Mover, Inc.

7

July 26, 2001


Quality Parts

6127-002

6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP ITEM # PART #

NAME

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14

Fitting, adapter Control valve with NO sideshifter (See Fig.# 6220-002) Control valve with sideshifter (See Fig.# 6220-102) Orifice Fitting, adapter Manifold (See Fig.# 7241-003) Hose assembly Tilt cylinder assembly (See Fig.# 6660-001) Hose assembly Hose assembly Hose assembly Screw Cover Clamp Nut

49656-08 ------------------------------------25969-05 49656-00 ------------------311381-036 ------------------311381-035 306182-000 308558-000 24488 306258-000 306050-000 301960-006

July 26, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

2 1 1 1 6 1 1 1 1 1 1 1 1 1 1

147


Quality Parts

6128-000 6128-000

Serial Number 25268000 - 28077001

1

Manifold Valve

Port # 6

1 Port # 2 3

2

4

4 HG

4

B F

E C

4 A Manifold

D

5

6

7

7

Sideshifter Cylinder

148

Return

BT Prime-Mover, Inc.

July 28, 1998


Quality Parts

6128-000

6128-000 Reach, sideshifter cylinder hoses Serial Number 25268000 - 28077001 ITEM # PART # 1 * 2 3 4 * 5 6 7

49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-38 49643-37 49653-08

July 28, 1998

Return

# FOR ASSY.

NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90°

BT Prime-Mover, Inc.

UNITS

2 2 1 1 4 4 1 1 2

149


Quality Parts

6128-001 6128-001

Serial Number 28077002 - 29125000

1

Manifold Valve

Port # 6

1 Port # 2 3

2

4

4 HG

4

B F

E C

4 A Manifold

D

5

6

7

7

8

8 Sideshifter Cylinder

150

Return

BT Prime-Mover, Inc.

December 03, 1999


Quality Parts

6128-001

6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - 29125000 ITEM # PART # 1 * 2 3 4 * 5 6 7 8

49656-08 12318-05 306181-000 306180-000 49656-00 12318-03 49643-39 49643-39 49623-00 49656-08

December 03, 1999

Return

# FOR ASSY.

NAME Fitting, adapter Plug, No Sideshifter (9/16-18) Hose assembly Hose assembly Fitting, adapter Plug, No Sideshifter (7/16-20) Hose assembly Hose assembly Elbow, 90° Adapter

BT Prime-Mover, Inc.

UNITS

2 2 1 1 4 4 1 1 2 2

151


Quality Parts

6128-002 6128-002

Effective Serial Number 29125001 - UP

1 2

6

2 3

5 5

4

7

2 7

8

2

152

Return

BT Prime-Mover, Inc.

December 03, 1999


Quality Parts

6128-002

6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP ITEM # PART # 1 2 * 3 4 5 * 6 7 8

------------------49656-08 12318-05 308559-000 308557-000 49656-00 12318-03 ------------------49643-39 -------------------

December 03, 1999

Return

# FOR ASSY. UNITS

NAME Control valve with sideshifter (See Fig.# 6220-102) Adapter Plug, No Sideshifter (9/16-18) Hose Hose Adapter Plug, No Sideshifter (7/16-20) Manifold (See Fig.# 7241-003) Hose Sideshifter cylinder (See Fig.# 7210-001)

BT Prime-Mover, Inc.

1 4 2 1 1 4 4 1 2 1

153


Quality Parts

6129-000

NO Se L e on fig g ur er e Av 61 a 29 ila -0 ble 01

6129-000

1

2

6

5

4

3

7

3

1

4

6

2

6

5

7

6

154

Return

BT Prime-Mover, Inc.

January 04, 2001


Quality Parts

6129-000

6129-000 Reach, reach cylinders hoses (Replaced by 6129-001) ITEM # PART # 49643-31 52-05103-00 25332-04 49653-08 306374-000 49656-08 49643-30 52-05103-00 25332-04 49656-00 305629-000

Hose Hose, guard Tie, wire Elbow, 90° Orifice Fitting, adapter Hose Hose, guard Tie, wire Fitting, adapter Tube

2 As Req’d. 2 2 2 2 2 As Req’d. 2 4 2

UNITS

NO Se L e on fig g ur er e Av 61 a 29 ila -0 ble 01

1 * * 2 3 4 5 * * 6 7

NAME

# FOR ASSY.

January 04, 2001

Return

BT Prime-Mover, Inc.

155


Quality Parts

6129-001 6129-001

1

2

6 5 4 1

6

4

2

3 6 5

6

156

Return

BT Prime-Mover, Inc.

3

June 01, 1999


Quality Parts

6129-001

6129-001 Reach, reach cylinders hoses ITEM # PART # 1 * * 2 3 4 5 * * 6

49643-30 52-05103-00 25332-04 49653-08 305629-000 49656-08 49643-31 52-05103-00 25332-04 49656-00

June 01, 1999

Return

NAME

# FOR ASSY.

Hose Hose, guard Tie, wire Elbow, 90° Tube Fitting, adapter Hose Hose, guard Tie, wire Fitting, adapter

2 As Req’d. 4 2 2 2 2 As Req’d. 4 4

BT Prime-Mover, Inc.

UNITS

157


Quality Parts

6160-100 6160-100 1 6

5

8

7

4

2

NO Se L e on fig g ur er e Av 61 a 60 ila -1 ble 01

21

12

15

20

16

19

12

12

13

9

12

18

17

10

3

3

14

11

22

23

158

Return

23

BT Prime-Mover, Inc.

January 02, 2002


Quality Parts

6160-100

6160-100 Control valve (Two spool control valve) (Replaced by 6160-101) ITEM # PART # 305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000

NAME Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw

UNITS

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

NO Se L e on fig g ur er e Av 61 a 60 ila -1 ble 01

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

# FOR ASSY.

January 02, 2002

Return

BT Prime-Mover, Inc.

159


Quality Parts

6160-101 6160-101

1

2 23 22 19 20

3

4

2

5

3

21

17 18

10

9

8

7

19

15 14

160

Return

15 14

16 17

18 3

13

12

11

6

2

BT Prime-Mover, Inc.

December 17, 2001


Quality Parts

6160-101

6160-101 Control valve (Two spool control valve) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

305938-000 306133-000 306123-000 306137-000 306140-000 306127-000 306139-000 306126-000 306129-000 306128-000 306120-000 306125-000 306141-000 306142-000 306135-000 306143-000 306131-000 306132-000 306136-000 306467-000 NSS 306134-000 306130-000

December 17, 2001

Return

# FOR ASSY.

NAME Control Valve Assembly, Two Spool Plug assembly O ring Spool, “T” Cap, relief Gasket Nut, jam Screw, adjustment Spring Retainer, ball Ball Seat, valve Plug Lockwasher and screw Cap, end Detent, spool Spacer Spring Washer Detent, spool Body Poppet Spring, load check

BT Prime-Mover, Inc.

UNITS

1 4 4 2 1 2 1 1 1 1 1 1 1 4 2 1 2 2 4 1 1 2 2

161


Quality Parts

6170-000 6170-000

1

10

11

2

12

7 8

9 3 4 5

1

6

4

162

Return

BT Prime-Mover, Inc.

August 30, 2001


Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

NAME

*

305021-000

Solenoid Control Valve Assembly

1

1 2 3 * 4 5 6 * 7 8 9 10 11 12

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 311795-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly O ring Filter O ring O ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1 1

August 30, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

163


Quality Parts

6220-000 6220-000

Serial Number 27324000 - 29004000 1

1 2 2

3

2

1

164

Return

BT Prime-Mover, Inc.

June 07, 1999


Quality Parts

6220-000

6220-000 Control valve with No Sideshifter Serial Number 27324000 - 29004000 ITEM # PART #

NAME

*

306611-000

Manifold assembly (No Sideshifter)

1

1 2 3

304797-000 304795-000 NA

Coil Valve, BI-Directional Body

3 3 1

June 07, 1999

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

165


Quality Parts

6220-001 6220-001

Serial Number 29004001 - 30342000 1

1 2

2

3

2

1

166

Return

BT Prime-Mover, Inc.

December 08, 1998


Quality Parts

6220-001

6220-001 Control valve with No Sideshifter Serial Number 29004001 - 30342000 ITEM # PART #

NAME

*

308266-001

Manifold assembly (No Sideshifter)

1

1 2 3

304797-000 304795-000 NA

Coil Valve, BI-Directional Body

3 3 1

December 08, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

167


Quality Parts

6220-002 6220-002

Effective Serial Number 30342001 - UP

1

NO Se L e on fig g ur er e Av 62 a 20 ila -0 ble 03

2

2

3

3

4

5

8

6

7

3

2

168

Return

BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

6220-002

6220-002 Control valve with No Sideshifter (Replaced by 6220-003) ITEM # PART # 310679-001 304797-000 304795-000 310526-000 NA 310972-000 310514-000 310524-000 310973-000 310810-000 310842-000

NAME Manifold assembly (No Sideshifter) Coil Valve, BI-Directional Kit, seal Body Orifice, 0.020 inch [0.508 mm] Valve, check Kit, check seal Plug Valve, relief Kit, seal

1 3 3 3 1 1 1 1 1 1 1

NO Se L e on fig g ur er e Av 62 a 20 ila -0 ble 03

* 2 3 * 4 5 6 * 7 8 *

# FOR ASSY. UNITS

August 07, 2001

Return

BT Prime-Mover, Inc.

169


Quality Parts

6220-003 6220-003

Serial Number 30342001 - UP

1

2

2 3

3

4 5

5

5

3

2

170

Return

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

6220-003

6220-003 Control valve with No Sideshifter Serial Number 30342001 - UP ITEM # PART # * 2 3 * 4 5

311158-001 304797-000 304795-000 310526-000 NA 311163-000

September 26, 2001

Return

# FOR ASSY.

NAME Manifold assembly (No Sideshifter) Coil Valve, BI-Directional Kit, seal Body Plug

BT Prime-Mover, Inc.

UNITS

1 3 3 3 1 3

171


Quality Parts

6220-100 6220-100

Serial Number 27324000 - 29004000 1

1 2 2

5

4

3

2

1

172

Return

BT Prime-Mover, Inc.

June 07, 1999


Quality Parts

6220-100

6220-100 Control valve With Sideshifter Serial Number 27324000 - 29004000 ITEM # PART #

NAME

*

306611-001

Manifold assembly (With Sideshifter)

1

1 2 3 4 5

304797-000 304795-000 304794-000 304796-000 NA

Coil Valve, BI-Directional Coil Valve, N.C. Body

3 3 1 1 1

June 07, 1999

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

173


Quality Parts

6220-101 6220-101

Serial Number 29004001 - 30342000 1

1 2

2

5

4

3

2

1

174

Return

BT Prime-Mover, Inc.

December 08, 1998


Quality Parts

6220-101

6220-101 Control valve With Sideshifter Serial Number 29004001 - 30342000 ITEM # PART #

NAME

*

308266-000

Manifold assembly (With Sideshifter)

1

1 2 3 4 5

304797-000 304795-000 304794-000 308328-000 NA

Coil Valve, BI-Directional Coil Valve, N.C. Body

3 3 1 1 1

December 08, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

175


Quality Parts

6220-102 6220-102

Effective Serial Number 30342001 - UP

NO Se L e on fig g ur er e Av 62 a 20 ila -1 ble 03

1

2

2

3

3

6

7

9

8

5

4

3

2

176

Return

BT Prime-Mover, Inc.

August 07, 2001


Quality Parts

6220-102

6220-102 Control valve With Sideshifter (Replaced by 6220-103) ITEM # PART # 310679-000 304797-000 304795-000 310526-000 304794-000 308328-000 309694-000 NA 310972-000 310514-000 310524-000 310810-000 310842-000

NAME Manifold assembly (With Sideshifter) Coil Valve, BI-Directional Kit, seal Coil Valve, N.C. Kit, seal Body Orifice, 0.020 inch [0.508 mm] Valve, check Kit, check seal Valve, relief Kit, seal

1 3 3 3 1 1 1 1 1 1 1 1 1

NO Se L e on fig g ur er e Av 62 a 20 ila -1 ble 03

1 2 3 * 4 5 * 6 7 8 * 9 *

# FOR ASSY. UNITS

August 07, 2001

Return

BT Prime-Mover, Inc.

177


Quality Parts

6220-103 6220-103

Serial Number 30342001 - UP

1

2

2 3

3

6 7

7

5

4 3

2

178

Return

BT Prime-Mover, Inc.

September 26, 2001


Quality Parts

6220-103

6220-103 Control valve With Sideshifter Serial Number 30342001 - UP ITEM # PART # 1 2 3 * 4 5 * 6 7

311158-000 304797-000 304795-000 310526-000 304794-000 308328-000 309694-000 NA 311163-000

September 26, 2001

Return

# FOR ASSY.

NAME Manifold assembly (With Sideshifter) Coil Valve, BI-Directional Kit, seal Coil Valve, N.C. Kit, seal Body Plug

BT Prime-Mover, Inc.

UNITS

1 3 3 3 1 1 1 1 2

179


Quality Parts

6610-100 6610-100

1

2

K

10 3

16 9

15 14 13

8

7 6

12 5 11 4

180

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

# FOR ASSY. UNITS

NAME

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 inch [1803/2540 mm] Cylinder assembly, 83/124 inch [2108/3149 mm] Cylinder assembly, 95/150 inch [2413/3810 mm]

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 311418-000

Washer, seal Screw Tube cylinder, 71/100 inch [1803/2540 mm] Tube cylinder, 83/124 inch [2108/3149 mm] Tube cylinder, 95/150 inch [2413/3810 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 inch [1803/2540 mm] Rod cylinder, 83/124 inch [2108/3149 mm] Rod cylinder, 95/150 inch [2413/3810 mm] O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

BT Prime-Mover, Inc.

181


Quality Parts

6610-200 6610-200

7

3 1

6

8

5

2 4

10

9

11 12 13 16

182

Return

15

9

14

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6610-200

6610-200 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

*

-------------------

Cylinder assembly, 1 port

1

1 port

**

-------------------

Cylinder assembly, 2 ports

1

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 11897-03 ------------------------------------29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 ------------------11015-39 29630-00 NSS NSS 311416-000

Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 12

71/150 [1803/3810 mm]

304100-015

304263-015 304100-014

304263-014

304101-007

83/180 [2108/4572 mm]

304100-017

304263-001 304100-016

304263-000

304101-008

87/189 [2209/4800 mm]

304100-019

304263-003 304100-018

304263-002

304101-009

July 25, 2001

Return

BT Prime-Mover, Inc.

183


Quality Parts

6620-200 6620-200

K 2

1

9

3 15

8

14 13 7 12 6 11 5 10

184

Return

4

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6620-200

6620-200 Three stage mast freelift cylinder ITEM # PART #

# FOR ASSY.

NAME

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 inch [1803/3810 mm] Cylinder assembly, 83/180 inch [2108/4572 mm] Cylinder assembly, 87/189 inch [2209/4800 mm]

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 311418-000

Washer, seal Screw Tube cylinder, 71/150 inch [1803/3810 mm] Tube cylinder, 83/180 inch [2108/4572 mm] Tube cylinder, 87/189 inch [2209/4800 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 inch [1803/3810 mm] Rod cylinder, 83/180 inch [2108/4572 mm] Rod cylinder, 87/189 inch [2209/4800 mm] O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

BT Prime-Mover, Inc.

UNITS

185


Quality Parts

6650-000 6650-000

Serial Number 25268000 - 28112002 7

6

8

9

10 11

N O Se L e on fig g ur er e Av 66 a 50 ila -0 ble 01

6

12

13

14

23

24

20

19 18

17

16

15

22

K

21

25

1

2

25

3

4

3 5

186

Return

BT Prime-Mover, Inc.

October 08, 1999


Quality Parts

6650-000

6650-000 Reach cylinder assembly Serial Number 25268000 - 28112002 ITEM # PART # 300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 300656-000 302773-016 300938-000 NSS NSS NSS 300655-000 NSS 14908-08 NSS 300651-000 300651-001 49929-03 11160-11 300671-000

NAME Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis O ring Ring, backup O ring Piston Ring, guide Nut, lock Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

NO Se L e on fig g ur er e Av 66 a 50 ila -0 ble 01

1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18 19K 20 21K 22 23 24 25 K

# FOR ASSY.

Right Left

Note:

Item number 1 and 2, part numbers 300650-000 and 300650-001, have been replaced with 307870-000 and 307870-001. 307870-000 and 307870-001 have been replaced with cylinder kit 309823-000. The kit contains two new reach cylinders (309777-000, 309777-001) one for each sides of reach. If one of existing (old style) cylinders is in need of replacement, both cylinders must be replaced with new style cylinders kit. PIN 990302 has more information on the update of cylinder kit.

October 08, 1999

Return

BT Prime-Mover, Inc.

187


Quality Parts

6650-001 6650-001

Serial Number 28112003 - 29060000

7

N O Se L e on fig g ur er e Av 66 a 50 ila -0 ble 02

12 6

17 16

6

15

8

10

9

11

13

14

20

21

19

K

18

1

22

2

22

3

4

3 5

188

Return

BT Prime-Mover, Inc.

October 08, 1999


Quality Parts

6650-001

6650-001 Reach cylinder assembly Serial Number 28112003 - 29060000 ITEM # PART # 300650-000 300650-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 308057-000 302773-016 300938-000 NSS NSS NSS NSS 300651-000 300651-001 49929-03 11160-11 308058-000

NAME Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Ring, guide Retainer Tube cylinder, Right Tube cylinder, Left Bearing Fitting, grease Kit, seal (Contains Items Marked with “K”)

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

UNITS Right Left

N O Se L e on fig g ur er e Av 66 a 50 ila -0 ble 02

1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18K 19 20 21 22 K

# FOR ASSY.

Right Left

Note:

Item number 1 and 2, part numbers 300650-000 and 300650-001, have been replaced with 307870-000 and 307870-001. 307870-000 and 307870-001 have been replaced with cylinder kit 309823-000. The kit contains two new reach cylinders (309777-000, 309777-001) one for each sides of reach. If one of existing (old style) cylinders is in need of replacement, both cylinders must be replaced with new style cylinders kit. PIN 990302 has more information on the update of cylinder kit.

October 08, 1999

Return

BT Prime-Mover, Inc.

189


Quality Parts

6650-002 6650-002

Effective Serial Number 29060001 - 30348000

7

N O Se L e on fig g ur er e Av 66 a 50 ila -0 ble 03

12 6

17 16

6

15

8

10

9

11

13

14

20

21

19

K

18

1

22

2

22

3

4

3 5

190

Return

BT Prime-Mover, Inc.

November 13, 2001


Quality Parts

6650-002

6650-002 Reach cylinder assembly Serial Number 29060001 - 30348000 ITEM # PART # 309777-000 309777-001 20174 300935-000 300935-001 NSS NSS 300654-000 NSS NSS NSS 308057-000 302773-016 300938-000 NSS NSS NSS NSS 309780-000 309780-001 308515-000 11160-11 308058-000

NAME Reach cylinder assembly, Right Reach cylinder assembly, Left Pin, roll Pin, clevis Pin, clevis Ring, backup O ring Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Ring, guide Retainer Tube cylinder, Right Tube cylinder, Left Bearing, spherical Fitting, grease Kit, seal (Contains Items Marked with “K”)

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

Right Left

N O Se L e on fig g ur er e Av 66 a 50 ila -0 ble 03

1 2 3 4 5 6K 7K 8 9K 10K 11K 12 13 14 15K 16K 17K 18K 19 20 21 22 K

# FOR ASSY. UNITS

November 13, 2001

Return

BT Prime-Mover, Inc.

Right Left

191


Quality Parts

6650-003 6650-003

Effective Serial Number 30348001 - UP 7

8

9

10

11

12 13 14

15

23

24 22

20

19 18

17

K

16

21

2 6

1 6 3

3

4

5 192

Return

BT Prime-Mover, Inc.

November 13, 2001


Quality Parts

6650-003

6650-003 Reach cylinder assembly Serial Number 30348001 - UP ITEM # PART #

# FOR ASSY.

NAME

1 2 3 4 5 6 7K 8K 9 10K 11K 12K 13Q 14 15 16K 17K 18Q 19K 20Q 21K 22 23 24 K

310963-000 310963-001 20174 300935-000 300935-001 11160-11 NSS NSS 300654-000 NSS NSS NSS 310960-000 302773-023 310961-000 NSS NSS 310962-000 NSS 302773-016 NSS 309780-000 309780-001 308515-000 308058-000

Q

311259-000

Reach Cylinder Assembly, Right Reach Cylinder Assembly, Left Pin, roll Pin, clevis Pin, clevis Fitting, grease O ring Ring, backup Bearing Ring, Guide Seal Wiper Rod cylinder Nut Clevis Ring, backup O ring Piston Ring, guide Nut, lock Retainer Tube cylinder, Right Tube cylinder, Left Bearing Kit, seal (Contains Items Marked with “K”) Kit, rod assembly (Contains Items Marked with “Q”)

1 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Right Left

Right Left

1

Note: Items 13, 19, and 21 come as an assembly (311259-000). This assembly is Loctited together and let set for 24 hours to cure. (See Product Improvement Notice PIN001205 for further information and instructions.)

November 13, 2001

Return

BT Prime-Mover, Inc.

193


Quality Parts

6660-000 6660-000

Serial Number 26347000 - 28257000

NO Se L e on fig g ur er e Av 66 a 60 ila -0 ble 01

13

14

11

7

5

8

9

12

10

6

1

2

3

4

194

Return

BT Prime-Mover, Inc.

April 04, 2001


Quality Parts

6660-000

6660-000 Tilt Cylinder assembly Serial Number 26347000 - 28257000 ITEM # PART # 300892-000 49929-11 300891-000 301951-016 NSS NSS 300898-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 300900-000

NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)

UNITS

1 2 2 4 1 1 1 1 1 1 1 1 1 1 1

NO Se L e on fig g ur er e Av 66 a 60 ila -0 ble 01

1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K

# FOR ASSY.

April 04, 2001

Return

BT Prime-Mover, Inc.

195


Quality Parts

6660-001 6660-001

Effective Serial Number 28257001 - UP

13 14 11

7 5

8

9

12

10

6

1 2 3 4

196

Return

BT Prime-Mover, Inc.

April 04, 2001


Quality Parts

6660-001

6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP ITEM # PART # 1 2 3 4 5K 6K 7 8K 9K 10 11K 12K 13K 14 K

308360-000 49929-11 300891-000 301951-016 NSS NSS 308359-000 NSS NSS 300897-000 NSS NSS NSS 300893-000 308361-000

April 04, 2001

Return

# FOR ASSY. UNITS

NAME Tilt Cylinder Assembly Bushing Retainer, cylinder Screw, cap Wiper Seal Bearing, cylinder Ring, back-up O Ring Rod, cylinder O Ring Ring, back-up Retainer Tube, cylinder Kit, seal (Contains Items Marked with “K”)

BT Prime-Mover, Inc.

1 2 2 4 1 1 1 1 1 1 1 1 1 1 1

197


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

BT Prime-Mover, Inc.


Quality Parts

7110-000 7110-000

4 1 2

5

7

9

3

8 10 6

20 13

17

15

14 16

12

14 13

19

5 7 11

1 2

18

200

Return

BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

7110-000

7110-000 Two stage mast ITEM # PART #

NAME

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20

Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/100 inch [1803/2540 mm] 2 Chain, lift 83/124 inch [2108/3149 mm] 2 Chain, lift 95/150 inch [2413/3810 mm] 2 Pin, cotter 8 Column, Inner 71/100 inch [1803/2540 mm] 1 Column, Inner 83/124 inch [2108/3149 mm] 1 Column, Inner 95/150 inch [2413/3810 mm] 1 Pin, chain 4 Reach assembly (See Fig.# 7241-003) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 6 Cylinder lifting gear (See Fig.# 7170-000) 1 Nut, jam 2 Nut 2 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, Outer 71/100 inch [1803/2540 mm] 1 Column, Outer 83/124 inch [2108/3149 mm] 1 Column, Outer 95/150 inch [2413/3810 mm] 1

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305081-000 305081-001 305081-002 30554-00 ----------------305946-001 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 ----------------305495-000 305495-001 305495-002

July 27, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

201


Quality Parts

7110-100 7110-100 30 29 2

32

31

29 33 34

36

35 8

4 3

1

15

5

6

23

4 15

14

18

6 6

38

37

43

3

5

25 24

26

13

16

5 18

39

12

3

20

27

25

3

1

22 21

25

10

19 7

4

28

6

9

16 24

5

11

4

17

41

42 40

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 19

Item # 28

71/150

14835-08

303908-000

14835-83

303923-000

303974-000

83/180

14835-10

303908-001

14835-84

303923-001

303974-001

87/189

14835-70

303908-002

14835-85

303923-002

303974-002

202

Return

BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

7110-100

7110-100 Three stage mast ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Staging cylinder assembly (See Fig.# 6610-200) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Cylinder lifting gear (See Fig.# 7170-000) 1 Reach assembly (See Fig.# 7241-003) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Line, hydraulic 1 Screw, cap 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Lockwasher 2 Sheave 1 Screw, cap 6 Washer, flat 8 Nut 2 Frame, straddle (State Model & Serial Number) 1 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1 Shaft, sheave 1 Sheave, hydraulic, and electrical 1 Washer, flat 1 Screw, cap 1

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 305567-000 301652-016 See Chart 305522-000 50003-01 50001-11 305535-000 301958-060 50000-19 301960-020 ----------------See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 26617-03 301837-000 301957-060 304610-000 305148-000 14935-01 301652-016

July 27, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

203


Quality Parts

7170-000 7170-000

1 2 3 4 5 6 8

3 7

9 3

10

6 5 4 3 2 1

204

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

7170-000

7170-000 Two / Three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 9 10

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 305148-000 304117-000 307612-000 301740-001

October 1996

Return

NAME Fitting, grease Ring, retainer Shim, 0.063 in. [1.58 mm] Race Bearing, roller Sheave, chain Head, sheave Sheave, hydraulic and electrical Shaft Shaft (Cold Storage) Screw, set

BT Prime-Mover, Inc.

# FOR ASSY. 2 2 4 2 2 2 1 1 1 1 2

UNITS

Cold Storage

205


Quality Parts

7210-000 7210-000

Serial Number 25268000 - 28077001

21

20

19

18

15 17

1

16

K

14

2 15 3

13

4

4 5

6

7 8

12 11 10

9 206

Return

BT Prime-Mover, Inc.

January 04, 2002


Quality Parts

7210-000

7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * *

41949-00 41949-01

1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018

January 04, 2002

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke

1 1

4 in. Stroke 6 in. Stroke

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

NAME

BT Prime-Mover, Inc.

4 in. Stroke 6 in. Stroke

207


Quality Parts

7210-001 7210-001

Effective Serial Number 28077002 - 29350000

1 2

25

24

21

23

22 20

19

18 17

16

26

15 14

5

4

29

3

9

7 28

10

8

6

27 13 12

208

Return

11

BT Prime-Mover, Inc.

January 04, 2002


Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - 29350000 ITEM # PART # * *

307969-000 307969-001

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 26 308294-000 26 308294-001 27 308295-000 28 308296-000 29 308297-000 K 308298-000

January 04, 2002

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke

1 1

4 in. Stroke 6 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Seal Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Contains items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 2 2 2 1

NAME

BT Prime-Mover, Inc.

4 in. Stroke 6 in. Stroke

4 in. Stroke 6 in. Stroke 4 in. Stroke 6 in. Stroke

209


Quality Parts

7210-002 7210-002

Effective Serial Number 29350001 - UP 1 2 25

24

21

23

22

20

19

18 17

16

26

15 14

5

4

29

3

9

7 28

10

8

6

27 13 12

210

Return

11

BT Prime-Mover, Inc.

January 04, 2002


Quality Parts

7210-002

7210-002 Sideshifter assembly Serial Number 29350001 - UP ITEM # PART #

NAME

# FOR ASSY.

UNITS

* *

308370-000 308370-001

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke

1 1

4" Stroke 6" Stroke

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16K 17 17 18K 19K 20 21 22 23K 24K 25 25 26 26 27 28 29 K

308275-000 308276-000 308277-000 308278-000 NA 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 NSS 308289-000 308289-001 NSS NSS 308290-000 308291-000 308292-000 NSS NSS 308293-000 308293-001 308294-000 308294-001 308295-000 308296-000 308297-000 308298-000

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 inch [101.6 mm] Center Stroke Piston, 6 inch [152.4 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Seal Rod, 4 inch [101.6 mm] Center Stroke Rod, 6 inch [152.4 mm] Center Stroke Cylinder, 4 inch [101.6 mm] Center Stroke Cylinder, 6 inch [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Contains items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 1 2 2 2 1

4" Stroke 6" Stroke

January 04, 2002

Return

BT Prime-Mover, Inc.

4" Stroke 6" Stroke 4" Stroke 6" Stroke

211


Quality Parts

7241-000 7241-000

22

Serial Number 27324000 - 29032000

16

4

8

3

7 20 25

19

24

12 13 14

44 42

17

18 15 7 10 49 9

5 39

21

7 6

23

1

43

40

7 1

41 36

38 34

2

45

2 26

11

37

6

27

45

28 29

34 46 35 48

7

30

33 32 31

33

47 ITEM # PART #

212

NAME

UNITS

1 1

2 Stage 3 Stage

* *

304686-001 304686-000

1 2 2 3 3 4 5 6 7 8 8 9 9

302773-016 Nut, thin 4 307009-000 Washer, thick As Req’d. 307009-001 Washer, thin As Req’d. 306686-000 Frame, rear (2 Stage) 1 307295-000 Frame, rear (3 Stage) 1 24600 Screw, flat head 2 306678-000 Arm, Left 1 49929-13 Bushing 2 11160-11 Fitting, grease 8 306688-000 Arm, inner (2 Stage) 1 306682-000 Arm, inner (3 Stage) 1 ------------------- Control valve NO sideshifter (See Fig.# 6220-000) 1 ------------------- Control valve with sideshifter (See Fig.# 6220-100) 1

Return

Reach Assembly (2 Stage) Reach Assembly (3 Stage)

# FOR ASSY.

BT Prime-Mover, Inc.

2 Stage 3 Stage

2 Stage 3 Stage

July 27, 1998


Quality Parts

7241-000

7241-000 Reach assembly Serial Number 27324000 - 29032000 ITEM # PART #

NAME

# FOR ASSY.

10 11 12 13 14 15 16 17 18 19 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 38 38 39 40 41 42 43 44 45 46 47 48 49

Screw, lock Bushing Plug, wear Bearing Washer Clamp, poly Cover Screw Cover, valve Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Fork bar Screw, cap Shaft, pivot Arm, Right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bumper Shim, 0.050 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap Manifold (3 Stage) Shim Shim Shaft Nut Clamp Screw Washer, flat Bracket Screw, socket head Pin, yoke (2 Stage) Pin, cotter (2 Stage) Anchor, chain (2 Stage) Bushing

2 2 2 2 2 2 4 2 1 1 1 1 2 2 2 2 1 2 2 1 2 2 2 2 2 6 3 As Req’d. As Req’d. 2 1 As Req’d. As Req’d. 2 2 2 2 2 1 12 2 2 1 2

21424 49929-05 307015-000 21089-01 300889-000 306050-000 306258-000 24488 306861-000 306961-000 306689-000 306683-000 11073-17 300923-001 300923-000 49929-09 300902-000 301652-016 306965-001 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49563-00 11857-10 11857-11 11854-03 306166-000 21837-00 21837-01 306965-000 302773-008 15677-02 301652-016 50000-13 306169-000 11047-18 11135-07 11133-05 306096-000 49929-04

July 27, 1998

Return

BT Prime-Mover, Inc.

UNITS

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage

2 Stage 2 Stage 2 Stage 213


Quality Parts

7241-001 7241-001

Serial Number 29032001 - 29125000

6

12

1

7

5 8

10

13

14 15 16 11

45 46 24

47

23

7 6

26 36 35

44 41

39

36

38

34

50

ITEM # PART #

25 1 27

35

28

31 30

48 NAME

* *

308274-001 308274-000

1 2 3 3 4 5 6 7 8 9 9 10 10 11

20420 Screw, cap 308039-000 Pin 308261-000 Frame, rear (2 Stage) 308042-000 Frame, rear (3 Stage) 24600 Screw, flat head 306678-000 Arm, left 49929-13 Bushing 11160-11 Fitting, grease 49929-04 Bushing 308262-000 Arm, inner (2 Stage) 308236-000 Arm, inner (3 Stage) ------------------- Control valve NO sideshifter (See Fig.# 6220-001) ------------------- Control valve with sideshifter (See Fig.# 6220-101) 21424 Screw, lock

Return

7

29

32

37

49

23

33

32

214

21

22

42

40

7

9

4

3

20

17

7

2

43

19

18

Reach Assembly (2 Stage) Reach Assembly (3 Stage)

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1

2 Stage 3 Stage

4 4 1 1 2 1 2 8 2 1 1 1 1 2

2 Stage 3 Stage

2 Stage 3 Stage

May 18, 1999


Quality Parts

7241-001

7241-001 Reach assembly Serial Number 29032001 - 29125000 ITEM # PART #

NAME

# FOR ASSY.

12 13 14 15 16 17 17 18 19 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Cover, valve Clamp, poly Cover Screw Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Bar, fork Screw, cap Washer, thick Washer, thin Washer Pin Arm, right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bushing Screw, socket head Bumper Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap (3 Stage) Manifold (3 Stage) Screw Clamp Washer, flat Bracket Nut Cap, bearing Bearing Nut Anchor, chain (2 Stage) Pin, yoke (2 Stage) Pin, cotter (2 Stage)

1 2 4 2 1 1 1 2 2 2 2 1 2 As Req’d. As Req’d. 2 2 1 2 2 2 2 2 6 2 6 3 As Req’d. As Req’d. As Req’d. As Req’d. 2 1 2 2 2 1 2 2 2 2 1 2 2

306861-000 306050-000 306258-000 24488 308560-000 308263-000 308232-000 11073-17 308240-001 308240-000 49929-09 308041-000 301652-016 307009-000 307009-001 300889-000 308039-000 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49929-05 11047-18 49563-00 21837-00 21837-01 11857-10 11857-11 11854-03 306166-000 301652-016 15677-02 50000-13 306169-000 302773-008 307015-000 21089-01 301960-008 306096-000 11135-07 11133-05

May 18, 1999

Return

BT Prime-Mover, Inc.

UNITS

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage 3 Stage

2 Stage 2 Stage 2 Stage 215


Quality Parts

7241-002 7241-002

19

18

Serial Number 29125001 - UP

7 6

12

2 1

7

5

7

10

13

14 15

21

22

16 11

NO Se L e on fig g ur er e Av 72 a 41 ila -0 ble 03

8

20

17

43

9

4

3

45 46

24

47

23

42

6

26

36 35

44 41

40

39

36

38

34

ITEM # PART # 1 2 3 3 4 5 6 7 8 9 9 10 10 11 12

Return

25 1

27

35

28

29

32

37

50

49

23

33

7

31

32

216

7

30

48

# FOR ASSY.

NAME

20420 Screw, cap 308039-000 Pin 308261-000 Frame, rear (2 Stage) 308042-000 Frame, rear (3 Stage) 24600 Screw, flat head 306678-000 Arm, left 49929-13 Bushing 11160-11 Fitting, grease 49929-04 Bushing 308262-000 Arm, inner (2 Stage) 308236-000 Arm, inner (3 Stage) ------------------- Control valve NO sideshifter (See Fig.# 6220-001) ------------------- Control valve with sideshifter (See Fig.# 6220-101) 21424 Screw, lock 306861-000 Cover, valve

BT Prime-Mover, Inc.

4 4 1 1 2 1 2 8 2 1 1 1 1 2 1

UNITS

2 Stage 3 Stage

2 Stage 3 Stage

August 08, 2001


Quality Parts

7241-002

7241-002 Reach assembly (Replaced by 7241-003) ITEM # PART #

NAME

# FOR ASSY.

13 14 15 16 17 17 18 19 19 20 21 22 23 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Clamp, poly Cover Screw Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Bar, fork Screw, cap Washer, thick 0.117 inch [2.98 mm] Washer, thin 0.094 in. [2.41 mm] Washer, 0.030 inch [0.76 mm] Washer Pin Arm, right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bushing Screw, socket head Bumper Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap (3 Stage) Manifold (3 Stage) Screw Clamp Washer, flat Bracket Nut Cap, bearing Bearing Nut Anchor, chain (2 Stage) Pin, yoke (2 Stage) Pin, cotter (2 Stage)

2 4 2 1 1 1 2 2 2 2 1 2 As Req’d. As Req’d. As Req’d. 2 2 1 2 2 2 2 2 6 2 6 3 As Req’d. As Req’d. As Req’d. As Req’d. 2 1 2 2 2 1 2 2 2 2 1 2 2

NO Se L e on fig g ur er e Av 72 a 41 ila -0 ble 03

306050-000 306258-000 24488 308560-000 308263-000 308232-000 11073-17 308240-001 308240-000 49929-09 308041-000 301652-016 307009-000 307009-001 307009-002 300889-000 308039-000 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49929-05 11047-18 49563-00 21837-00 21837-01 11857-10 11857-11 11854-03 306166-000 301652-016 15677-02 50000-13 306169-000 302773-008 307015-000 21089-01 301960-008 306096-000 11135-07 11133-05

UNITS

August 08, 2001

Return

BT Prime-Mover, Inc.

2 Stage 3 Stage 2 Stage 3 Stage

3 Stage 3 Stage

2 Stage 2 Stage 2 Stage 217


Quality Parts

7241-003 7241-003

Effective Serial Number 29125001 - UP 6 2 1

12

5 23 8

7

10

13

21

22

16 11

9 45 46 24

47

23

7 6

26 36 35

44 41

40 39

36

38

34

25 1 27

35

28

31 30

48

ITEM # PART #

NAME

1 2 3 3 4 5 6 7 8 9 9 10 10 11 12

Screw, cap Pin Frame, rear (2 Stage) Frame, rear (3 Stage) Screw, flat head Arm, left Bushing Fitting, grease Bushing Arm, inner (2 Stage) Arm, inner (3 Stage) Control valve NO sideshifter (See Fig.# 6220-002) Control valve with sideshifter (See Fig.# 6220-102) Screw, lock Cover, valve

Return

20420 308039-000 308261-000 308042-000 24600 306678-000 49929-13 11160-11 49929-04 308262-000 308236-000 ------------------------------------21424 306861-000

7

29

32 32

50

23

33

37

49

7

14 15

42

218

20

17

7

4

3

43

19

18

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

4 4 1 1 2 1 2 8 2 1 1 1 1 2 1

2 Stage 3 Stage

2 Stage 3 Stage

August 08, 2001


Quality Parts

7241-003

7241-003 Reach assembly Serial Number 29125001 - UP ITEM # PART #

NAME

# FOR ASSY.

13 14 15 16 17 17 18 19 19 20 21 22 23 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Clamp, poly Cover Screw Manifold Frame, forward (2 Stage) Frame, forward (3 Stage) Pin, roll Pin (2 Stage) Pin (3 Stage) Bushing Bar, fork Screw, cap Washer, thick 0.117 inch [2.98 mm] Washer, thin 0.094 in. [2.41 mm] Washer, 0.030 inch [0.76 mm] Washer Pin Arm, right Washer, flat Nut, jam Set, bearing Screw, flat head lock Cap Bearing Bushing Screw, socket head Bumper Shim, 0.1196 in. [3.03 mm] Shim, 0.060 in. [1.52 mm] Shim, 0.05 in. [1.27 mm] Shim, 0.025 in. [0.635 mm] Screw, cap (3 Stage) Manifold (3 Stage) Screw Clamp Washer, flat Bracket Nut Cap, bearing Bearing Nut Anchor, chain (2 Stage) Pin, yoke (2 Stage) Pin, cotter (2 Stage)

2 4 2 1 1 2 Stage 1 3 Stage 2 2 2 Stage 2 3 Stage 2 1 2 As Req’d. As Req’d. As Req’d. 2 2 1 2 2 2 2 2 6 2 6 3 As Req’d. As Req’d. As Req’d. As Req’d. 2 3 Stage 1 3 Stage 2 2 2 1 2 2 2 2 1 2 Stage 2 2 Stage 2 2 Stage

306050-000 306258-000 24488 308560-000 308263-000 308232-000 11073-17 308240-001 308240-000 49929-09 308041-000 301652-016 307009-000 307009-001 307009-002 300889-000 308039-000 306678-001 303717-030 303716-030 303707-000 301922-020 301347-000 49832-00 49929-05 11047-18 49563-00 21837-00 21837-01 11857-10 11857-11 11854-03 306166-000 301652-016 15677-02 50000-13 306169-000 302773-008 307015-000 21089-01 301960-008 306096-000 11135-07 11133-05

August 08, 2001

Return

BT Prime-Mover, Inc.

UNITS

219


Quality Parts

7410-000

NO Se L e on fig g ur er e Av 74 a 10 ila -0 ble 01

7410-000

1

2

5

3

4

220

Return

BT Prime-Mover, Inc.

January 22, 2002


Quality Parts

7410-000

7410-000 Fork assembly (Replaced by 7410-001) ITEM # PART #

# FOR ASSY.

NAME This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

January 22, 2002

BT Prime-Mover, Inc.

2 2 2 2

NO Se L e on fig g ur er e Av 74 a 10 ila -0 ble 01

* * * *

UNITS

Return

1 1 1 1 1 1

221


Quality Parts

7410-001 7410-001

1 2

6

3 4

5

222

Return

BT Prime-Mover, Inc.

January 22, 2002


Quality Parts

7410-001

7410-001 Fork assembly ITEM # PART # * * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5K 6 K

NSS NSS NSS NSS NSS NA 311115-000

January 22, 2002

Return

# FOR ASSY.

NAME This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm] Knob Wedge Washer Spring Pin Fork Kit, knob (Contains Items Marked with “K”)

BT Prime-Mover, Inc.

UNITS

2 2 2 2 1 1 1 1 1 1 1

223


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

BT Prime-Mover, Inc.


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

BT Prime-Mover, Inc.


Quality Parts

9370-000 9370-000

NO Se L e on fig g ur er e Av 93 a 70 ila -0 ble 01

1

2

3

4

5

6

228

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

9370-000

9370-000 Warning lights / alarm (Replaced by 9370-001) ITEM # PART # 11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1

UNITS

NO Se L e on fig g ur er e Av 93 a 70 ila -0 ble 01

1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

NAME

# FOR ASSY.

July 24, 2001

Return

BT Prime-Mover, Inc.

229


Quality Parts

9370-001 9370-001

11

10

4 8

1 1

2

3 9

4

5 7 5

6

6 7

Two Stage Mast

Two Stage Mast

11

10

1 14

13

4

12 9

5 6

7

Three Stage Mast

230

Return

BT Prime-Mover, Inc.

May 02, 2000


Quality Parts

9370-001

9370-001 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 5 5 5 5 5 5 5 * * 6 7 8 9 10 11 12 13 14 * *

Fitting, female receptacle wire Clamp Screw, slotted Cable, 14 feet [4267 mm] Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Screw, slotted Fitting, Socket wire Bracket Screw, flat head Clamp Screw, slotted Bracket Screw Alarm, travel Fitting, 90° wire Plug, diode

2 2 2 As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 2 1 2 1

49771-00 15677-07 11176-11 52-07907-00 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 11176-11 306186-000 307069-000 301952-016 15677-07 11176-11 307151-000 301951-010 49283-00 49771-02 49607-00

May 02, 2000

Return

BT Prime-Mover, Inc.

UNITS

Amber Amber Red Red Amber Amber Red Red Blue Blue Bulb Tube

231


Quality Parts

9390-000 9390-000

1

2

232

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

BT Prime-Mover, Inc.

UNITS

3 1

233


Quality Parts

9500-000 9500-000

1

3 2

234

Return

BT Prime-Mover, Inc.

July 27, 1998


Quality Parts

9500-000

9500-000 Extra mechanical equipment ITEM # PART # 1 1 1

306294-000 306294-001 306294-002

Backrest, 44 in. (1118mm) load (No Sideshifter) Backrest, 36 in. (915mm) load (No Sideshifter) Backrest, 48 in. (1219mm) load (No Sideshifter)

1 1 1

44 inch 36 inch 48 inch

1 1 1

305138-000 305138-001 305138-002

Backrest, 44 in. (1118mm) load (With Sideshifter) Backrest, 36 in. (915mm) load (With Sideshifter) Backrest, 48 in. (1219mm) load (With Sideshifter)

1 1 1

44 inch 36 inch 48 inch

2 3

301957-030 50000-15

Screw, cap Washer, flat

4 4

July 27, 1998

Return

# FOR ASSY. UNITS

NAME

BT Prime-Mover, Inc.

235


Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

3

Position heaters on inside of cover as shown.

5

3

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

236

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

BT Prime-Mover, Inc.

UNITS

1 1 4 2 2 2

237


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

10000 Tools 10000 Tools

Return

BT Prime-Mover, Inc.


Quality Parts

10010-000 10010-000

1 2

240

Return

BT Prime-Mover, Inc.

January 21, 1998


Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

BT Prime-Mover, Inc.

UNITS

1 1

241


Quality Parts

10020-000 10020-000

1 3

2

4

6

5

242

Return

BT Prime-Mover, Inc.

January 21, 1998


Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

243


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

BT Prime-Mover, Inc.


Return

© BT Prime-Mover, Inc.


Alphabetical Index

WRX30 ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter Adapter Adapter Adapter, flush and hard to reach Alarm, travel Alarm, travel Anchor Anchor, chain Anchor, chain Anchor, chain (2 Stage) Anchor, chain (2 Stage) Anchor, chain (2 Stage) Anchor, chain (2 Stage) Anchor, cylinder Anchor, spring Arm, inner (2 Stage) Arm, inner (2 Stage) Arm, inner (2 Stage) Arm, inner (2 Stage) Arm, inner (3 Stage) Arm, inner (3 Stage) Arm, inner (3 Stage) Arm, inner (3 Stage) Arm, Left Arm, left Arm, left Arm, left Arm, Right Arm, right Arm, right Arm, right Armature Armature Armature & fan assembly Axle, caster Axle, Corrosion & Freezer package Axle, Standard Backrest Backrest Backrest Backrest Backrest Backrest Baffle Baffle Ball Ball Ball Ball Band, ìEEî cover Band, cover Bar, bus Bar, bus Bar, bus Bar, bus ìEEî Bar, down stop Bar, fork Bar, fork Bar, fork Bar, torsion Base, plate Base, spring Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing

January 11, 2002

Return

Part# 306061-000 306061-000 49656-00 49656-08 49656-08 202154 49283-00 49283-00 306898-000 304359-000 304359-000 306096-000 306096-000 306096-000 306096-000 301790-019 301860-000 306688-000 308262-000 308262-000 308262-000 306682-000 308236-000 308236-000 308236-000 306678-000 306678-000 306678-000 306678-000 306678-001 306678-001 306678-001 306678-001 301327-023 307632-000 306017-000 301297-000 304619-001 304619-000 305138-000 305138-001 305138-002 306294-000 306294-001 306294-002 301764-000 301764-000 300947-008 300947-008 306120-000 306120-000 305983-000 200027 305966-000 305967-000 305968-000 305969-000 305946-001 308041-000 308041-000 308041-000 304315-001 27796-02 304316-001 305282-001 301445-001 11020-43 11205-26 11205-27 11205-30 21089-01 21089-01 21089-01 21089-01

FIG.# Item#

Description

Part#

6100-000 6100-001 6128-002 6128-001 6128-002 10020-000 9370-000 9370-001 6125-200 7110-000 7110-100 7241-000 7241-001 7241-002 7241-003 7210-000 3300-000 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 1760-000 1760-001 1750-000 3560-000 3550-000 3550-000 9500-000 9500-000 9500-000 9500-000 9500-000 9500-000 4110-000 4110-001 6100-000 6100-001 6160-100 6160-101 1750-000 1750-000 5430-000 5430-000 5430-000 5430-000 7110-000 7241-001 7241-002 7241-003 3540-000 3560-000 3540-000 5230-000 5230-000 4110-000 4180-000 2550-000 4180-000 7241-000 7241-001 7241-002 7241-003

Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, ball Bearing, ball sealed Bearing, ball sealed Bearing, cylinder Bearing, cylinder Bearing, flanged Bearing, handle Bearing, roller Bearing, roller Bearing, roller Bearing, spherical Bearing, thrust Block Body, cylinder Body, cylinder Bolt Bolt Bolt, lower hook Bolt, lower hook Bolt, stop Bolt, stop Boot Box, ìEEî Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket, harness Bracket, heater Bracket, slotted Bracket, switch Bracket, switch Bracket, tab Brake assembly Breaker, 105 AMP Breaker, 12 AMP Breaker, 150 AMP Breather kit Brush and terminal Brush assembly Brush set Bumper Bumper Bumper

21089-02 21089-02 25189-02 28142-00 29630-00 300560-000 300560-000 300654-000 300654-000 300654-000 300654-000 305093-000 307630-000 307630-000 308515-000 49832-00 49832-00 49832-00 49832-00 49910-02 49929-03 49929-03 11030-21 49910-01 200309 200310 300898-000 308359-000 11695-12 301949-000 11205-29 49994-03 49994-03 308515-000 304349-000 301781-000 308288-000 308288-000 306003-000 306670-000 308279-000 308279-000 308280-000 308280-000 305862-000 305971-000 304633-000 304634-000 305522-000 306169-000 306169-000 306169-000 306169-000 307069-000 307151-000 308276-000 308276-000 302061-000 302224-000 306026-000 301724-000 306064-000 306027-000 23008-00 307601-001 301889-000 307601-000 305010-000 302519-000 307634-000 200188 302290-000 302290-000 49563-00

14 14 5 8 2 1 6 14 4 3 1 48 48 48 48 2 6 8 9 9 9 8 9 9 9 5 5 5 5 27 26 26 26 14 5 12 5 2 2 1 1 1 1 1 1 3 3 24 24 2 11 14 1 10 8 9 9 9 21 21 21 9 1 12 2 1 19 10 12 12 13 46 46 46

© BT Prime-Mover, Inc.

FIG.# Item# 7110-000 7110-100 0390-200 6620-200 6610-200 1760-000 1760-000 6650-000 6650-001 6650-002 6650-003 6610-100 1760-001 1760-001 6650-003 7241-000 7241-001 7241-002 7241-003 3550-000 6650-000 6650-001 2550-000 3560-000 1750-000 1750-000 6660-000 6660-001 4110-001 3300-000 3560-000 7110-100 7170-000 6650-002 3560-000 4111-000 7210-001 7210-002 6100-000 6100-001 7210-001 7210-002 7210-001 7210-002 0640-000 0340-100 0640-000 0640-000 7110-100 7241-000 7241-001 7241-002 7241-003 9370-001 9370-001 7210-001 7210-002 4180-000 9660-000 9370-000 4111-000 5510-000 9370-000 3360-000 5911-000 5910-000 5911-000 6110-001 1760-000 1760-001 1750-000 4110-000 4110-001 7241-000

2 6 3 12 14 3 15 8 8 8 9 13 3 11 24 33 32 32 32 5 24 21 10 12 11 4 7 7 20 8 14 31 5 21 2 10 15 15 16 16 6 6 7 7 4 1 19 6 20 44 43 43 43 8 12 2 2 6 2 3 2 13 4 1 1 1 1 6 5 7 7 2 2 34

247


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Bumper Bumper Bumper Bumper, door Bumper, door Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, flanged Bushing, flanged Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable ìEE Cable, handset Cable, Negative Cable, Operatorís manual mounting Cable, Positive Cam Cam Cap Cap Cap Cap Cap, bearing Cap, bearing Cap, bearing Cap, end Cap, end Cap, hub Cap, left cylinder Cap, left cylinder Cap, relief Cap, relief Cap, relief Cap, relief Cap, right Cap, right Case, gear Caster assembly Chain, Free lift Chain, Free lift Chain, Free lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Staging lift Chain, Staging lift Clamp

49563-00 49563-00 49563-00 302069-000 302069-000 11020-41 11020-46 11695-05 301777-000 307444-000 308290-000 308290-000 49853-02 49929-04 49929-04 49929-04 49929-04 49929-05 49929-05 49929-05 49929-05 49929-09 49929-09 49929-09 49929-09 49929-11 49929-11 49929-13 49929-13 49929-13 49929-13 11695-06 11695-12 305974-000 305974-001 305974-002 305974-003 305975-000 305975-001 305976-000 305976-001 52-07907-00 52-07907-00 305974-004 306416-000 49856-148 23296-00 49856-148 109631 300199-000 301347-000 301347-000 301347-000 301347-000 307015-000 307015-000 307015-000 306135-000 306135-000 27809-00 308292-000 308292-000 201489 201489 306140-000 306140-000 308287-000 308287-000 301580-001 304583-000 14835-83 14835-84 14835-85 14835-11 14835-28 14835-38 14835-08 14835-10 14835-70 15677-02

7241-001 7241-002 7241-003 0340-000 0340-001 3540-000 5161-000 3300-000 4111-000 0641-000 7210-001 7210-002 5191-000 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 6660-000 6660-001 7241-000 7241-001 7241-002 7241-003 0640-000 4110-001 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 9370-001 5430-000 10010-000 5191-000 0850-000 5191-000 0641-000 3360-000 7241-000 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 6160-100 6160-101 3560-000 7210-001 7210-002 6100-000 6100-001 6160-100 6160-101 7210-001 7210-002 2550-000 3560-000 7110-100 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7241-000

Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp, cable Clamp, poly Clamp, poly Clamp, poly Clamp, poly Clevis Clevis Clevis Clevis Clip Coil Coil Coil Coil Coil Coil Coil Coil Coil Coil Coil Coil Coil Coil, field package Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, intermediate Column, intermediate Column, intermediate Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Compensator cylinder assembly Compensator cylinder assembly Connector, plug Connector, plug Connector, SB-175 BLUE housing Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Connector, SB-175 YELLOW housing Connector, tip Console Console Contactor, 300 Amp line ìEî Contactor, line Control Valve Assembly, Two Spool Control Valve Assembly, Two Spool Control, thumb Controller, 200 AMP system Counterweight

15677-02 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10 15677-10 15677-10 15677-15 305009-000 305009-000 306012-000 306012-000 306050-000 306062-000 306062-000 49709-10 302080-000 306050-000 306050-000 306050-000 306050-000 300938-000 300938-000 300938-000 310961-000 300202-000 304794-000 304794-000 304794-000 304794-000 304797-000 304797-000 304797-000 304797-000 304797-000 304797-000 304797-000 304797-000 305122-000 306018-000 303908-000 303908-001 303908-002 305081-000 305081-001 305081-002 303923-000 303923-001 303923-002 303974-000 303974-001 303974-002 305495-000 305495-001 305495-002 305755-000 305755-000 306215-001 306215-001 49854-08 49854-08 49854-01 49854-01 49854-04 49854-04 49854-03 49854-03 49852-01 301844-000 301844-000 304297-000 23452-01 305938-000 305938-000 301718-000 305878-000 304647-000

7241-001 7241-002 7241-003 9370-001 9370-001 4110-000 4110-001 5390-000 5390-001 6124-100 6124-001 0300-000 6110-001 6100-000 6100-001 6127-002 6100-000 6100-001 4180-000 4111-000 7241-000 7241-001 7241-002 7241-003 6650-000 6650-001 6650-002 6650-003 3360-000 6220-100 6220-101 6220-102 6220-103 6220-000 6220-001 6220-002 6220-003 6220-100 6220-101 6220-102 6220-103 6170-000 1750-000 7110-100 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-000 7110-000 7110-000 6120-000 6120-001 5390-000 5390-001 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 0340-000 0340-001 5192-100 5192-000 6160-100 6160-101 0641-000 5460-000 0370-000

248

Return

35 35 35 2 2 6 5 9 12 5 20 20 3 49 8 8 8 11 33 33 33 23 20 20 20 2 2 6 6 6 6 2 14 14 16 15 13 3 11 2 1 * 4 8 2 4 * 5 2 2 32 31 31 31 45 45 45 14 15 10 22 22 20 20 21 5 14 14 1 * 10 10 10 4 4 4 2 2 2 41

© BT Prime-Mover, Inc.

41 41 41 2 10 25 17 3 3 12 7 13 4 13 13 13 11 11 5 4 15 13 13 13 14 14 14 15 5 3 3 4 4 1 1 2 2 1 1 2 2 4 9 9 9 9 6 6 6 19 19 19 28 28 28 20 20 20 14 15 10 10 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 7 1 1

January 11, 2002


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Coupler Coupler Cover Cover Cover Cover Cover Cover Cover Cover Cover, gear case Cover, valve Cover, valve Cover, valve Cover, valve Cushion Cushion Cylinder Cylinder Cylinder Cylinder Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly, 1 port Cylinder assembly, 1 port Cylinder assembly, 1 port Cylinder assembly, 2 ports Cylinder assembly, 2 ports Cylinder assembly, 2 ports Decal, 300 AMP ìEEî Decal, Left BT LOGO Decal, Left BT LOGO Decal, NO RIDING Decal, NO RIDING Decal, NO STEP Decal, NO STEP Decal, Raise/Lower Decal, Raise/Lower Decal, Reach/Tilt Decal, Reach/Tilt Decal, Reach/Tilt/Auxiliary Decal, Reach/Tilt/Auxiliary Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Sideshifter Decal, Right BT LOGO Decal, Right BT LOGO Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WRX Decal, WRX Detent, spool Detent, spool Detent, spool Detent, spool Device, pallet centering Diode Diode Display, BDI/Hourmeter lift interrupt Door Door Door, battery Drive motor assembly Drum, brake E clip E clip Elbow, 45× Elbow, 45½ Elbow, 90× Elbow, 90× Elbow, 90×

202324 202324 301723-000 306001-000 306001-000 306258-000 306258-000 306258-000 306258-000 306258-000 301581-000 306861-000 306861-000 306861-000 306861-000 305632-000 305633-000 308294-000 308294-000 308294-001 308294-001 301790-012 301790-013 304105-000 304105-001 304105-002 305088-000 305088-001 305088-002 304100-015 304100-017 304100-019 304100-014 304100-016 304100-018 29410-00 151848 151848 304597-000 304597-000 305507-000 305507-000 306418-000 306418-000 306419-000 306419-000 306420-001 306420-001 306420-000 306420-000 151847 151847 305955-000 305955-000 307500-000 307500-000 309733-000 309733-000 305023-000 305023-000 306143-000 306143-000 306467-000 306467-000 306396-000 49607-00 49607-00 306051-001 306239-000 311928-000 304783-000 305879-000 23019-00 13281-02 13281-02 49654-01 49654-01 49623-00 49653-08 49653-08

6100-000 6100-001 4111-000 6100-000 6100-001 6127-002 7241-000 7241-001 7241-002 7241-003 2550-000 7241-000 7241-001 7241-002 7241-003 0300-000 0300-000 7210-001 7210-002 7210-001 7210-002 7210-000 7210-000 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 0340-100 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6160-100 6160-101 6160-100 6160-101 9390-000 5390-000 5390-001 5230-000 0340-000 0340-001 0390-200 1760-001 3300-000 4110-000 4110-001 6120-000 6120-001 6128-001 6128-000 6129-000

Elbow, 90× Elbow, 90× Endhead Endhead Endhead, commutator Endhead, drive Fan Filter Filter Filter Filter assembly Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× bulkhead Fitting, 90× grease Fitting, 90× wire Fitting, 90× wire Fitting, 90½ Fitting, 90½ Fitting, 90½ Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, bulkhead Fitting, diagnostic Fitting, female receptacle wire Fitting, female receptacle wire Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease (Cold storage) Fitting, male tab wire Fitting, male tab wire Fitting, socket wire Fitting, Socket wire Fitting, Tee Fitting, Tee Fitting, tee Fitting, tee Flashing, bulb Flashing, bulb Fork assembly Fork assembly

49653-08 49653-13 306009-000 306009-000 307639-000 307629-000 200307 305124-000 306060-000 306060-000 305123-000 49653-01 49653-01 49653-01 49653-08 49634-02 11160-14 49771-02 49771-02 49653-01 49653-01 49653-01 49632-00 49655-01 49655-01 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-01 49656-01 49656-01 49656-02 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-12 49632-00 49587-01 49771-00 49771-00 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 49771-02 49771-09 306186-000 306186-000 49615-01 49615-01 49616-01 49616-01 306369-000 306369-000 21372-00 21372-00

6129-001 6124-001 6100-000 6100-001 1760-001 1760-001 1750-000 6170-000 6100-000 6100-001 6170-000 6120-000 6120-000 6120-000 7210-000 6124-100 4180-000 9370-000 9370-001 6120-001 6120-001 6120-001 6125-200 6120-000 6120-001 6126-001 6126-100 6127-000 6127-001 6127-002 6128-000 6128-001 6129-000 6129-001 6120-000 6120-001 6124-100 6124-000 6120-000 6120-001 6126-001 6126-100 6127-000 6127-001 6127-002 6128-000 6128-001 6129-000 6129-001 6124-001 6125-100 6110-001 9370-000 9370-001 3550-000 3560-000 4110-000 6650-000 6650-001 6650-002 6650-003 7110-100 7170-000 7241-000 7241-001 7241-002 7241-003 4110-001 5310-000 9660-000 9370-000 9370-001 6124-000 6124-001 6120-000 6120-001 9370-000 9370-001 7410-000 7410-001

January 11, 2002

Return

2 2 5 6 6 12 16 14 14 14 7 18 12 12 12 11 10 26 26 26 26 15 15 * * * * * * * * * ** ** ** 7 7 7 2 2 10 10 9 9 5 5 5 5 5 5 6 6 1 1 3 3 4 4 11 11 15 16 16 20 2 8 8 3 7 7 4 * 2 5 5 13 14 7 7 2

© BT Prime-Mover, Inc.

2 8 25 25 13 2 13 9 10 10 7 7 8 11 4 3 3 * * 7 8 11 5 6 6 1 1 4 4 4 4 4 6 6 2 2 17 5 12 12 3 3 1 1 1 1 1 4 4 5 2 9 * 1 1 6 23 25 22 22 6 35 1 7 7 7 7 25 * 3 * 7 4 4 9 9 * * * *

249


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork bar Frame, battery roller Frame, forward (2 Stage) Frame, forward (2 Stage) Frame, forward (2 Stage) Frame, forward (2 Stage) Frame, forward (3 Stage) Frame, forward (3 Stage) Frame, forward (3 Stage) Frame, forward (3 Stage) Frame, rear (2 Stage) Frame, rear (2 Stage) Frame, rear (2 Stage) Frame, rear (2 Stage) Frame, rear (3 Stage) Frame, rear (3 Stage) Frame, rear (3 Stage) Frame, rear (3 Stage) Fuse, 300 AMP Gasket Gasket Gear Gear, drive Gear, idler Gear, pinion Grip, fixed Grip, twist Grommet Grommet ìEE Grommet ìEE Guard Handle Handle Harness Harness Harness, carriage Harness, carriage Harness, handle stem Harness, handle stem Harness, head Harness, head Harness, heater Harness, main Harness, main Harness, mast Harness, mast Harness, mast Harness, mast Harness, mast Harness, mast Harness, mast Harness, mast Harness, mast Harness, truck to mast Harness, truck to mast Harness, wire Head, commutator end Head, drive end Head, sheave Heater Hook, lower Hook, lower Hook, lower Horn Hose Hose

21372-01 21372-01 21372-02 21372-02 21372-03 21372-03 25008-01 25008-01 25008-02 25008-02 25008-03 25008-03 25008-04 25008-04 300902-000 305042-000 306689-000 308263-000 308263-000 308263-000 306683-000 308232-000 308232-000 308232-000 306686-000 308261-000 308261-000 308261-000 307295-000 308042-000 308042-000 308042-000 25094-04 306127-000 306127-000 119697 301627-000 301665-000 23006-00 301720-000 301719-000 311362-000 11813-14 11813-15 301721-000 304655-000 305716-000 304775-000 307566-000 307111-000 307111-000 305881-000 307193-000 302023-000 302023-000 302231-000 305935-000 307589-000 307107-000 307107-001 307107-002 307107-003 307107-004 307107-005 307107-006 307107-007 307107-008 306191-008 306191-009 306052-000 200200 306019-000 304118-000 49506-03 301790-004 308284-000 308284-000 23309-01 306059-000 306059-000

7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7241-000 0390-200 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 5430-000 6160-100 6160-101 5330-000 2550-000 2550-000 2550-000 4111-000 4111-000 0820-001 0340-100 0340-100 4111-000 0640-000 6110-001 5390-000 5390-001 5590-000 5590-100 5390-000 5390-001 5390-000 5390-001 9660-000 5390-000 5390-001 5590-100 5590-100 5590-100 5590-100 5590-100 5590-100 5590-000 5590-000 5590-000 5590-000 5590-100 5230-000 1750-000 1750-000 7170-000 9660-000 7210-000 7210-001 7210-002 5161-000 6100-000 6100-001

Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose & harness assy Hose & harness assy Hose & harness assy Hose & harness assy Hose & harness assy Hose & harness assy Hose & harness assy Hose & harness assy Hose & harness assy Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose, guard Hose, guard Hose, guard Hose, guard Hose, mast raise/lower Hose, mast raise/lower Hose, spool valve to tank Hose, spool valve to tank Hourmeter Housing, switch Insulator Insulator Jumper Jumper Key Key Keys, set of 2 Kit, ìEEî cover band Kit, check seal Kit, check seal Kit, compensator seal Kit, compensator seal Kit, field coil Kit, forward and rearward switch Kit, handset

306183-000 306183-001 308557-000 308559-000 311381-029 311381-029 49517-07 49517-09 49517-15 49517-19 49517-29 49517-33 49517-33 49517-34 49517-35 49643-30 49643-30 49643-31 49643-31 49643-39 307107-000 307107-001 307107-002 307107-003 307107-004 307107-005 307107-006 307107-007 307107-008 306179-000 306180-000 306180-000 306181-000 306181-000 306182-000 306182-000 306182-000 308558-000 308558-000 311381-035 311381-036 49516-49 49517-17 49517-18 49641-54 49641-55 49641-56 49643-35 49643-35 49643-36 49643-36 49643-37 49643-38 49643-39 49643-39 52-05103-00 52-05103-00 52-05103-00 52-05103-00 49517-17 49517-18 49517-17 49517-18 302201-000 301717-000 301327-017 302521-000 20163-102 20163-102 11844-02 11844-02 302092-000 305981-000 310524-000 310524-000 305755-010 305755-010 307633-000 308518-000 306415-000

6126-001 6126-100 6128-002 6128-002 6125-100 6125-200 6124-000 6124-000 6124-000 6124-100 6124-100 6124-001 6124-100 6124-001 6124-001 6129-000 6129-001 6129-000 6129-001 6128-002 6125-200 6125-200 6125-200 6125-200 6125-200 6125-200 6125-100 6125-100 6125-100 6127-000 6128-000 6128-001 6128-000 6128-001 6127-000 6127-001 6127-002 6127-001 6127-002 6127-002 6127-002 6124-100 6120-001 6120-000 6124-100 6124-100 6124-100 6127-000 6127-001 6127-000 6127-001 6128-000 6128-000 6128-001 6128-001 6129-000 6129-000 6129-001 6129-001 6120-000 6120-001 6120-000 6120-001 5290-000 4111-000 1760-000 1760-000 5390-000 5390-001 2550-000 3300-000 5310-000 1760-001 6220-002 6220-102 6120-000 6120-001 1760-001 5510-000 10010-000

250

Return

* * * * * * * * * * * * * * 24 1 20 17 17 17 20 17 17 17 3 3 3 3 3 3 3 3 4 6 6 2 16 11 4 18 13 7 6 5 8 10 8 6 6 3 4 5 5 1 1 5 7 7 3 3 3 2 2 2 2 2 2 1 1 4 2 10 7 4 8 11 11 4 12 12

© BT Prime-Mover, Inc.

2 2 4 3 4 1 7 3 8 18 11 12 19 9 3 5 1 1 5 7 7 7 7 6 6 6 1 1 1 3 3 3 2 2 2 2 9 3 10 8 6 4 10 10 2 2 2 5 5 6 6 6 5 5 6 * * * * 4 4 3 3 1 15 4 9 9 9 3 1 * K * * K K 6 4 1

January 11, 2002


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

Kit, knob 311115-000 Kit, lead assembly 307637-000 Kit, pin 308439-000 Kit, pin 308439-000 Kit, rod assembly 311259-000 Kit, seal 300671-000 Kit, seal 300900-000 Kit, seal 301790-018 Kit, seal 305119-000 Kit, seal 305121-000 Kit, seal 308058-000 Kit, seal 308058-000 Kit, seal 308058-000 Kit, seal 308298-000 Kit, seal 308298-000 Kit, seal 308361-000 Kit, seal 309694-000 Kit, seal 309694-000 Kit, seal 310526-000 Kit, seal 310526-000 Kit, seal 310526-000 Kit, seal 310526-000 Kit, seal 310842-000 Kit, seal 310842-000 Kit, seal 311416-000 Kit, seal 311418-000 Kit, seal 311418-000 Knob, auxiliary 306341-000 Knob, auxiliary 306342-000 Knob, auxiliary 306342-001 Knob, lift/lower 305858-000 Latch 301802-000 Latch 304574-000 Latch 304574-000 Latch 311889-000 Lens, Amber 306366-000 Lens, Amber 306366-000 Lens, Amber 306366-000 Lens, Amber 306366-000 Lens, Blue 306367-000 Lens, Blue 306367-000 Lens, Red 306368-000 Lens, Red 306368-000 Lens, Red 306368-000 Lens, Red 306368-000 Lever 300201-000 Lid, ìEEî 305972-000 Lifter, battery pack 300128-000 Light, Amber flashing 305979-000 Light, Amber flashing 305979-000 Light, Amber strobe 305979-002 Light, Amber strobe 305979-002 Light, Blue flashing 305979-004 Light, Blue flashing 305979-004 Light, Red flashing 305979-001 Light, Red flashing 305979-001 Light, Red strobe 305979-003 Light, Red strobe 305979-003 Line, hydraulic 305567-000 Link 14813-00 Linkage, brake 301754-000 Lockwasher 11072-14 Lockwasher 300545-000 Lockwasher 300647-061 Lockwasher 300647-061 Lockwasher 300947-009 Lockwasher 300947-009 Lockwasher 301790-003 Lockwasher 50001-11 Lockwasher 50001-11 Lockwasher and screw 306142-000 Lockwasher and screw 306142-000 Loctite spray can, N primer (for #RC680) 301583-000 Loctite tube, #RC680 301582-000 Loctite, 50 ML tube #515 gasket eliminator 301584-000 Lubricant, 2 oz. Molykote 200025 Lubricant, lift truck 49670-00 Magnet 13928-00 Manifold 306961-000 Manifold 308560-000

January 11, 2002

Return

FIG.# Item#

Description

Part#

FIG.# Item#

7410-001 1760-001 4110-000 4110-001 6650-003 6650-000 6660-000 7210-000 6170-000 6170-000 6650-001 6650-002 6650-003 7210-001 7210-002 6660-001 6220-102 6220-103 6220-002 6220-003 6220-102 6220-103 6220-002 6220-102 6610-200 6610-100 6620-200 0640-000 0640-000 0640-000 0640-000 0340-000 0340-000 0340-001 0340-001 9370-000 9370-000 9370-001 9370-001 9370-000 9370-001 9370-000 9370-000 9370-001 9370-001 3360-000 0340-100 10020-000 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 7110-100 0640-000 3300-000 5510-000 1760-000 6100-000 6100-001 6100-000 6100-001 7210-000 7110-100 7110-100 6160-100 6160-101 10020-000 10020-000 10020-000 10020-000 10020-000 6110-001 7241-000 7241-001

Manifold Manifold Manifold (3 Stage) Manifold (3 Stage) Manifold (3 Stage) Manifold (3 Stage) Manifold assembly (No Sideshifter) Manifold assembly (No Sideshifter) Manifold assembly (No Sideshifter) Manifold assembly (No Sideshifter) Manifold assembly (With Sideshifter) Manifold assembly (With Sideshifter) Manifold assembly (With Sideshifter) Manifold assembly (With Sideshifter) Manual, CSX/WSX/WRX Master Service Manual, CSX/WSX/WRX SERVICE Manual, WRX-30 Master Parts Manual, WRX-30 MASTER PARTS Manual, WRX-30 OPERATORíS Manual, WRX-30 PARTS Mechanism, brush Motor assembly, ìEî drive 24 VOLT Motor assembly, ìEEî drive 24 VOLT Mounting Mounting Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, clip Nut, clip Nut, clip Nut, clip Nut, flanged Nut, flanged Nut, flanged Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, lock Nut, lock Nut, slotted Nut, thin Nut, twin O ring

308560-000 308560-000 306166-000 306166-000 306166-000 306166-000 306611-000 308266-001 310679-001 311158-001 306611-001 308266-000 310679-000 311158-000 304956-000 304959-000 304955-000 308539-000 304955-000 304956-000 302520-000 301916-000 303570-000 306000-000 306000-000 11261-11 301790-005 301790-010 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-020 301960-020 301960-020 302516-000 302773-008 302773-008 302773-008 302773-008 302773-016 302773-016 302773-016 302773-023 304358-020 304358-020 49624-00 49624-00 49624-02 14851-04 14851-04 14851-04 14851-04 164046 301654-012 301654-012 303716-020 303716-020 303716-030 303716-030 303716-030 303716-030 306139-000 306139-000 14908-08 302773-016 304348-000 302773-016 14986-03 202315

7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 6220-000 6220-001 6220-002 6220-003 6220-100 6220-101 6220-102 6220-103 0850-001 0850-000 0850-001 0850-000 0850-000 0850-000 1760-000 1760-000 1760-000 6100-000 6100-001 5510-000 7210-000 7210-000 4111-000 3300-000 5190-000 5430-000 6127-002 0300-000 0820-000 0820-001 4180-000 6124-001 7241-001 7241-002 7241-003 5180-000 3540-000 7110-000 7110-100 1760-000 7241-000 7241-001 7241-002 7241-003 6650-000 6650-001 6650-002 6650-003 7110-000 7110-100 6125-100 6125-200 6124-100 4110-000 4110-001 5390-000 5390-001 2550-000 2550-000 3300-000 7110-000 7110-100 7241-000 7241-001 7241-002 7241-003 6160-100 6160-101 6650-000 6650-003 3560-000 7241-000 5310-000 6100-000

K 10 K K Q K K K * * K K K K K K * * * * * * * * K K K 8 8 8 5 8 3 3 8 * * 5 5 * 5 * * 5 5 4 2 2 2 5 2 5 2 5 2 5 2 5 17 18 15 17 11 27 27 7 7 11 22 33 23 14 * * * 6 5 7 19 16

© BT Prime-Mover, Inc.

16 16 37 39 39 39 * * * * * * 1 1 * * * * * * 7 * * 4 4 18 7 13 3 3 5 7 14 1 6 6 8 6 47 47 47 4 13 18 26 12 40 44 44 44 13 13 13 14 17 15 3 2 8 24 16 2 2 15 5 19 16 16 29 28 28 28 20 7 20 20Q 8 1 4 19

251


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

O ring O ring O ring O ring O ring O ring O ring O ring Orifice Orifice Orifice Orifice Orifice Pad, lower Pad, lower Pad, upper Pad, upper Paint, BT BLACK semi gloss Paint, BT BLACK semi gloss Paint, BT RED Paint, BT RED Paint, SAFETY ORANGE Paint, SAFETY ORANGE Paint, SAFETY YELLOW Paint, SAFETY YELLOW Panel Panel, kick Panel, kick Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin (2 Stage) Pin (2 Stage) Pin (2 Stage) Pin (2 Stage) Pin (3 Stage) Pin (3 Stage) Pin (3 Stage) Pin (3 Stage) Pin assembly Pin, anchor Pin, brake pivot Pin, brake pivot Pin, brake pivot Pin, brake pivot (Cold storage) Pin, chain Pin, chain Pin, clevis Pin, clevis Pin, clevis Pin, clevis Pin, clevis Pin, clevis Pin, clevis Pin, clevis Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter (2 Stage) Pin, cotter (2 Stage) Pin, cotter (2 Stage) Pin, cotter (2 Stage) Pin, cylinder anchor Pin, dowel Pin, dowel Pin, dowel Pin, groove Pin, groove Pin, roll Pin, roll Pin, roll

202315 11015-39 12391-10 305125-000 305126-000 306123-000 306123-000 311795-000 25969-05 306374-000 306374-002 310972-000 310972-000 308285-000 308285-000 308278-000 308278-000 52-00220-00 52-00220-00 52-00279-00 52-00279-00 52-00247-00 52-00247-00 52-00237-00 52-00237-00 306345-000 306858-000 306858-000 201450 201450 301762-000 301762-000 301778-000 308039-000 308039-000 308039-000 308039-000 308039-000 308039-000 300923-001 308240-001 308240-001 308240-001 300923-000 308240-000 308240-000 308240-000 200843 300758-000 301885-000 301885-000 305564-000 305564-000 30554-00 30554-00 300935-000 300935-000 300935-000 300935-000 300935-001 300935-001 300935-001 300935-001 11133-05 11133-05 11157-03 11157-03 11133-05 11133-05 11133-05 11133-05 300758-001 11890-09 306007-000 306007-000 302572-000 302572-000 20174 20174 20174

6100-001 6610-200 6610-200 6170-000 6170-000 6160-100 6160-101 6170-000 6127-002 6129-000 6120-001 6220-002 6220-102 7210-001 7210-002 7210-001 7210-002 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 5460-000 0340-000 0340-001 6100-000 6100-001 4110-000 4110-001 4111-000 7241-001 7241-001 7241-002 7241-002 7241-003 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7410-000 7110-100 4110-000 4110-001 4110-000 4110-001 7110-000 7110-100 6650-000 6650-001 6650-002 6650-003 6650-000 6650-001 6650-002 6650-003 7110-000 7110-100 7110-000 7110-100 7241-000 7241-001 7241-002 7241-003 7110-000 2550-000 6100-000 6100-001 4110-000 4110-001 6650-000 6650-001 6650-002

Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Pin, yoke (2 Stage) Pin, yoke (2 Stage) Pin, yoke (2 Stage) Pin, yoke (2 Stage) Piston Piston Piston Piston Piston Piston Piston Piston Piston Pivot Pivot, handle Pivot, handle Plate Plate Plate Plate assembly, brush Plate assembly, brush box Plate, latch Plate, latch Plate, lower hook Plate, lower hook Plug Plug Plug Plug Plug Plug Plug assembly Plug assembly Plug, diode Plug, diode Plug, drain/fill pipe Plug, hole Plug, large Plug, no sideshifter Plug, no sideshifter Plug, no sideshifter Plug, no sideshifter Plug, no sideshifter Plug, no sideshifter Plug, small Plug, wear Plunger assembly Plunger assembly Plunger assembly Pocket Poppet Poppet Potentiometer bracket assembly Pump and Motor Assembly Pump and Motor Assembly Pump assembly Pump assembly Pump Motor Assembly Race Race, inner Reach Assembly (2 Stage) Reach Assembly (2 Stage) Reach Assembly (3 Stage) Reach Assembly (3 Stage) Reach Cylinder Assembly, left Reach Cylinder Assembly, left Reach Cylinder Assembly, left Reach Cylinder Assembly, left Reach Cylinder Assembly, right Reach Cylinder Assembly, right

20174 11073-17 11073-17 11073-17 11073-17 11073-24 11073-34 301964-032 301965-026 301779-000 11135-07 11135-07 11135-07 11135-07 29634-00 300655-000 304112-000 304112-000 308289-000 308289-000 308289-001 308289-001 310962-000 301748-000 301753-000 301753-000 300200-000 301882-000 301882-000 200189 307636-000 302060-000 302060-000 308286-000 308286-000 306141-000 306141-000 310973-000 311163-000 311163-000 49274-10 306133-000 306133-000 49607-00 49607-00 301653-020 14915-01 305128-000 12318-03 12318-03 12318-03 12318-05 12318-05 12318-05 305127-000 307015-000 29830-00 304106-000 304106-000 302153-000 306134-000 306134-000 307644-000 305008-000 305008-001 306004-000 306671-000 306010-000 49993-07 49993-07 304686-001 308274-001 304686-000 308274-000 300650-001 300650-001 309777-001 310963-001 300650-000 300650-000

6650-003 7241-000 7241-001 7241-002 7241-003 0640-000 3560-000 0641-000 4111-000 0641-000 7241-000 7241-001 7241-002 7241-003 6610-200 6650-000 6610-100 6620-200 7210-001 7210-002 7210-001 7210-002 6650-003 3540-000 4110-000 4110-001 3360-000 0340-000 0340-001 1750-000 1760-001 0340-000 0340-001 7210-001 7210-002 6160-100 6160-101 6220-002 6220-003 6220-103 6610-200 6160-100 6160-101 9370-000 9370-001 2550-000 5230-000 6170-000 6128-000 6128-001 6128-002 6128-000 6128-001 6128-002 6170-000 7241-000 6610-200 6610-100 6620-200 0300-000 6160-100 6160-101 5330-000 6100-000 6100-001 6100-000 6100-001 1750-000 7170-000 7110-100 7241-000 7241-001 7241-000 7241-001 6650-000 6650-001 6650-002 6650-003 6650-000 6650-001

252

Return

19 13 8 10 11 3 3 8 3 3 13 5 7 12 12 4 4 7 7 7 7 7 7 7 7 3 5 5 5 5 6 6 14 2 25 2 25 2 25 22 19 19 19 22 19 19 19 K 13 15 26 15 26 7 4 4 4 4 4 5 5 5 5 11 14 5 3 47 50 50 50 12 2 26 26 12 10 3 3 3

© BT Prime-Mover, Inc.

3 21 18 18 18 1 9 1 6 8 46 49 49 49 10 18 8 8 17 17 17 17 18Q 4 13 12 3 12 12 5 9 10 10 13 13 22 13 7 5 7 7 12 2 * * 8 5 2 * * * * * * 5 12 5 5 5 3 13 22 1 * * 17 17 * 4 32 * * * * 2 2 2 2 1 1

January 11, 2002


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Reach Cylinder Assembly, right Reach Cylinder Assembly, right Receptacle, socket Receptacle, socket Regulator, flow Regulator, flow Regulator, flow Reservoir Restrictor, flow Restrictor, flow Retainer Retainer, ball Retainer, ball Retainer, cylinder Retainer, cylinder Retainer, spring Retainer, wiper Return Reverser assembly (3 Wire) Ring Ring, cylinder cap Ring, cylinder cap Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Rod Rod Rod Rod Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, push Roller, battery Screen Screen Screen Screen Screen Screen Screen Screen Screen Screen Screen Screen Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

309777-000 310963-000 306216-001 306216-001 21037-04 21037-05 21037-05 303872-000 308297-000 308297-000 301945-006 306128-000 306128-000 300891-000 300891-000 301788-000 301790-016 101216 305990-000 23007-00 308291-000 308291-000 11827-20 11827-20 23075-02 27892-00 301790-009 301790-015 304983-000 307631-000 308293-000 308293-000 308293-001 308293-001 300656-000 308057-000 308057-000 310960-000 300897-000 300897-000 304101-007 304101-008 304101-009 304111-000 304111-001 304111-002 305090-000 305090-001 305090-002 305985-000 25204-09 306149-000 306149-000 306150-000 306150-000 306275-000 306275-000 306277-000 306277-000 306360-000 306360-000 306360-000 306360-000 24488 24488 24488 24488 24488 29544 29544 11885-03 300550-000 301652-016 301652-016 301652-016 301652-016 301790-001 301825-010 301825-010 301825-010

6650-002 6650-003 5390-000 5390-001 6124-100 6124-000 6124-001 6110-001 7210-001 7210-002 3300-000 6160-100 6160-101 6660-000 6660-001 3540-000 7210-000 0641-000 0840-000 2550-000 7210-001 7210-002 6610-100 6620-200 6610-100 6610-200 7210-000 7210-000 7170-000 1760-001 7210-001 7210-002 7210-001 7210-002 6650-000 6650-001 6650-002 6650-003 6660-000 6660-001 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 3300-000 0390-200 0820-000 0820-001 0820-000 0820-001 0820-000 0820-001 0820-000 0820-001 0820-000 0820-000 0820-001 0820-001 6127-002 7241-000 7241-001 7241-002 7241-003 0820-000 0820-001 5510-000 1760-000 7241-000 7241-001 7241-002 7241-003 7210-000 0840-000 5330-000 5510-000

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, adjustment Screw, adjustment Screw, button head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, Cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap (3 Stage) Screw, cap (3 Stage) Screw, cap (3 Stage) Screw, cap ìEEî Screw, cap ìEEî Screw, clamp Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head

301825-010 301827-020 301827-020 301922-020 301922-020 301950-016 301951-010 301951-010 308275-000 308275-000 308296-000 308296-000 49548-00 49548-00 49548-00 306126-000 306126-000 302772-040 20055 20420 20420 20420 20616 28336 11017-04 11854-03 300947-007 300947-007 300947-012 300947-012 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-025 301652-030 301652-090 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301951-016 301952-040 301955-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-110 50003-01 50003-01 50004-03 11854-03 11854-03 11854-03 301825-010 301951-010 301327-015 24600 24600 24600 24600 301921-012 301922-014

9660-000 0340-000 0340-001 4110-000 4110-001 5510-000 9370-000 9370-001 7210-001 7210-002 7210-001 7210-002 6610-100 6610-200 6620-200 6160-100 6160-101 7110-100 0640-000 7241-001 7241-002 7241-003 3540-000 0300-000 3560-000 7241-000 6100-000 6100-001 6100-000 6100-001 6124-001 7110-100 7110-100 7241-000 7241-001 7241-002 7241-003 0340-000 0340-001 0640-000 3540-000 6125-200 0640-000 6110-001 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 3300-000 5430-000 6124-100 6660-000 6660-001 5190-000 3540-000 7110-000 9500-000 0370-000 9390-000 7110-100 7110-000 7110-100 3540-000 7110-100 7110-100 5180-000 7241-001 7241-002 7241-003 0340-100 0340-100 1760-000 7241-000 7241-001 7241-002 7241-003 4111-000 0640-000

January 11, 2002

Return

1 1 11 11 16 6 11 5 29 29 14 7 10 3 3 11 19 3 1 13 21 21 4 4 9 11 5 21 2 4 25 25 25 25 12 12 12 13Q 10 10 12 12 12 9 9 9 10 10 10 16 2 5 5 5 5 5 5 5 5 5 5 5 5 11 17 15 15 15 1 1 16 6 42 40 40 40 10 2 3 12

© BT Prime-Mover, Inc.

6 13 13 26 15 15 5 13 1 1 28 28 2 1 2 5 8 8 17 1 1 1 5 7 16 36 8 8 15 15 10 18 43 25 22 22 22 11 11 12 2 3 11 3 * * 6 7 2 2 7 5 13 4 4 2 8 10 2 3 1 39 13 24 14 21 34 1 38 38 38 3 4 1 4 4 4 4 1 20

253


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head lock Screw, flat head lock Screw, flat head lock Screw, flat head lock Screw, flat head locking Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat socket head Screw, flat socket head Screw, flat socket head Screw, lock Screw, lock Screw, lock Screw, lock Screw, locking Screw, locking Screw, lower hook set Screw, lower hook set Screw, relief adjuster Screw, relief adjuster Screw, round Screw, set Screw, set Screw, set Screw, set Screw, set Screw, shoulder Screw, slotted Screw, slotted Screw, slotted Screw, slotted Screw, socket Screw, socket Screw, socket Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Seal Seal Seal, felt Seal, large felt Seal, oil Seal, oil Seal, shaft Seal, small felt Seat, valve Seat, valve Set, bearing Set, bearing Set, bearing Set, bearing Shaft Shaft Shaft Shaft Shaft (Cold Storage) Shaft, cam

301922-020 301922-020 301922-100 301952-016 305999-000 305999-000 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 302406-025 301922-016 301922-016 301922-020 21424 21424 21424 21424 301652-030 301652-030 308281-000 308281-000 201512 201512 11880-09 301740-001 301740-001 301740-001 301740-001 301790-002 301961-010 11176-11 11176-11 11176-11 11176-11 301954-035 301955-016 301955-016 27205 11047-18 11047-18 11047-18 11047-18 301652-016 301652-016 301652-016 301954-025 301954-025 301954-025 301954-060 301955-016 303009-000 303009-025 305141-035 306006-000 306006-000 11039-31 307628-000 27810-00 301946-000 202393 202393 301327-014 301946-001 306125-000 306125-000 303707-000 303707-000 303707-000 303707-000 29637-00 304117-000 304648-000 306965-000 307612-000 301780-000

5390-000 5390-001 4111-000 9370-001 6100-000 6100-001 7241-000 7241-001 7241-002 7241-003 4111-000 4110-000 4110-001 4110-001 4110-000 0340-000 0340-001 0300-000 7241-000 7241-001 7241-002 7241-003 0340-000 0340-001 7210-001 7210-002 6100-000 6100-001 5310-000 3550-000 4110-000 4110-001 7170-000 7210-000 4111-000 9370-000 9370-001 9370-001 9370-001 4111-000 0340-000 0340-001 5161-000 7241-000 7241-001 7241-002 7241-003 4110-000 4110-001 4180-000 3300-000 4110-000 4110-001 3300-000 4180-000 3300-000 2550-000 0300-000 6100-000 6100-001 2550-000 1760-001 3560-000 4180-000 6100-000 6100-001 1760-000 4180-000 6160-100 6160-101 7241-000 7241-001 7241-002 7241-003 7110-100 7170-000 0640-000 7241-000 7170-000 0641-000

Shaft, pivot Shaft, roller Shaft, sheave Sheave Sheave, chain Sheave, chain Sheave, hose Sheave, hydraulic and electrical Sheave, hydraulic, and electrical Shield, end Shield, end ìEî Shield, end ìEEî Shield, top Shield, top Shield, upper Shield, upper Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shoe Sideshifter Assembly Sideshifter Assembly Sideshifter Assembly Sideshifter Assembly Sideshifter Assembly Sideshifter Assembly Sleeve Slide, lower Slide, top Socket, Relief Valve Solenoid Control Valve Assembly Solenoid, pump Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spool, ìTî Spool, ìTî Spray, BT BLACK semi gloss Spray, BT BLACK semi gloss Spray, BT RED Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring

306965-001 25203-09 304610-000 305535-000 29624-00 29624-00 301837-000 305148-000 305148-000 301327-016 301327-024 304090-000 306877-001 306877-001 306774-001 306774-001 11857-05 11857-05 11857-09 11857-09 11857-10 11857-10 11857-10 11857-10 11857-11 11857-11 11857-11 11857-11 21837-00 21837-00 21837-00 21837-00 21837-01 21837-01 21837-01 21837-01 304357-000 300203-000 307969-000 307969-001 308370-000 308370-001 41949-00 41949-01 52-05103-00 301790-006 301790-007 300161-000 305021-000 22226-01 26617-03 301790-008 301790-011 301790-017 304855-000 304855-000 306131-000 306131-000 306137-000 306137-000 52-00224-00 52-00224-00 52-00257-00 52-00257-00 52-00276-00 52-00276-00 52-00260-00 52-00260-00 29635-00 29635-00 29635-00 300204-000 301765-000 301765-000 301920-000 305786-000 306005-000 306005-000 306129-000 306129-000

7241-000 0390-200 7110-100 7110-100 7110-100 7170-000 7110-100 7170-000 7110-100 1760-000 1760-000 1760-000 0820-000 0820-001 0820-000 0820-001 7110-000 7110-100 7110-000 7110-100 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7170-000 3360-000 7210-001 7210-001 7210-002 7210-002 7210-000 7210-000 5430-000 7210-000 7210-000 10020-000 6170-000 5610-000 7110-100 7210-000 7210-000 7210-000 4110-000 4110-001 6160-100 6160-101 6160-100 6160-101 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6610-100 6610-200 6620-200 3360-000 4110-000 4110-001 3300-000 3540-000 6100-000 6100-001 6160-100 6160-101

254

Return

4 4 16 9 3 3 31 30 30 30 9 21K 8K 22K 8K 4 4 4 10 11 11 11 9 9 8 8 22 22 2 3 16 13 10 9 7 1 3 6 11 11 6 6 3 45 34 34 34 11 11 4 17 4 4 5 7 10 6 6 28 28 14 1 3 11 18 18 20 13 4 12 30 29 29 29 36 9 7 39 9 6

© BT Prime-Mover, Inc.

26 5 40 23 30 6 38 8 41 2 19 19 3 3 2 2 1 5 1 5 35 37 37 37 35 37 37 37 38 36 36 36 38 36 36 36 3 7 * * * * * * 12 6 1 4 * 1 37 3 14 17 17 18 10 17 18 4 7 7 7 7 8 8 7 7 6 6 6 6 18 19 18 10 23 23 8 9

January 11, 2002


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Spring Spring Spring set, brush Spring, Belleville Spring, brush Spring, brush Spring, load check Spring, load check Spring, return Spring, return Spring, return Stator complete ìE Stator complete ìEE Stem, handle Stem, handle Strap, static Support Support Support Switch Switch Switch, brake interlock Switch, brake interlock (Sealed) Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lower Switch, toggle Tee Tee Terminal stud package Thermostat Thrust washer package Tie, wire Tie, wire Tie, wire Tie, wire Tie, wire Tie, wire Tilt Cylinder Assembly Tilt Cylinder Assembly Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Traction-lug drive Tool, bearing installing Transmission assembly Tube Tube Tube Tube Tube Tube Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder, 1 port Tube cylinder, 1 port Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 2 ports Tube cylinder, 2 ports Tube cylinder, left Tube cylinder, left Tube cylinder, left Tube cylinder, left Tube cylinder, right Tube cylinder, right Tube cylinder, right Tube cylinder, right Tube, cylinder Tube, cylinder Tube, flash (strobe light) Tube, flash (strobe light) Valve, 3 way 2 position

306132-000 306132-000 200190 300562-000 300549-000 307635-000 306130-000 306130-000 46490 301917-000 301917-000 302522-000 304089-000 301766-000 301766-000 307567-000 304659-000 308277-000 308277-000 305861-000 306097-000 20208-00 20323-00 305493-000 302129-000 302016-000 302130-000 302130-001 304267-000 49616-01 49652-01 200150 49831-00 200159 25332-01 25332-02 25332-04 25332-04 25332-04 25332-04 300892-000 308360-000 303624-000 20071-05 20071-03 20071-01 20071-04 300129-000 301633-007 304653-000 304654-000 305629-000 305629-000 306002-000 306002-000 304108-000 304108-001 304108-002 305089-000 305089-001 305089-002 304263-001 304263-003 304263-015 304263-000 304263-002 304263-014 300651-001 300651-001 309780-001 309780-001 300651-000 300651-000 309780-000 309780-000 300893-000 300893-000 303305-000 303305-000 305120-000

6160-100 6160-101 1750-000 1760-000 1760-000 1760-001 6160-100 6160-101 0641-000 5161-000 5510-000 1760-000 1760-000 4110-000 4110-001 5180-000 0300-000 7210-001 7210-002 0640-000 5510-000 5310-000 5310-000 5310-000 5161-000 5310-000 5510-000 5510-000 5310-000 6124-100 6124-100 1750-000 9660-000 1750-000 5430-000 9370-000 6129-000 6129-000 6129-001 6129-001 6660-000 6660-001 3530-000 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 0640-000 0640-000 6129-000 6129-001 6100-000 6100-001 6620-200 6620-200 6620-200 6610-100 6610-100 6610-100 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6650-000 6650-001 6650-002 6650-003 6650-000 6650-001 6650-002 6650-003 6660-000 6660-001 9370-000 9370-001 6170-000

Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, check Valve, check Valve, check Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limiting Valve, flow limiting Valve, N.C. Valve, N.C. Valve, N.C. Valve, N.C. Valve, N.C. Valve, relief Valve, relief Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, brass flat Washer, finishing Washer, finishing Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, lower hook Washer, lower hook Washer, seal Washer, seal Washer, seal Washer, sealing Washer, shim Washer, shim Washer, spacer Washer, spacer Washer, spacer Washer, stop bolt Washer, stop bolt Washer, thick Washer, thick Washer, thick Washer, thick Washer, thin Washer, thin Washer, thin Washer, thin Washer, trust

304795-000 304795-000 304795-000 304795-000 304795-000 304795-000 304795-000 304795-000 305117-000 310514-000 310514-000 26907-00 26907-01 26907-02 26907-01 26907-01 304796-000 305118-000 308328-000 308328-000 308328-000 310810-000 310810-000 20375 11936-17 300544-000 300889-000 300889-000 300889-000 300889-000 301776-000 302096-008 302096-008 306136-000 306136-000 307009-002 307009-002 307334-000 308295-000 308295-000 302792-000 302096-008 302528-000 20348 14935-01 303717-030 303717-030 303717-030 303717-030 50000-13 50000-13 50000-13 50000-13 50000-15 50000-15 50000-17 50000-19 50000-19 308283-000 308283-000 11897-03 11897-03 11897-03 11897-05 29609-00 301327-010 14935-01 300563-000 301298-000 308282-000 308282-000 307009-000 307009-000 307009-000 307009-000 307009-001 307009-001 307009-001 307009-001 11857-20

6220-000 6220-001 6220-002 6220-003 6220-100 6220-101 6220-102 6220-103 6170-000 6220-002 6220-102 6124-100 6124-100 6124-100 6124-000 6124-001 6220-100 6170-000 6220-101 6220-102 6220-103 6220-002 6220-102 3300-000 3560-000 1760-000 7241-000 7241-001 7241-002 7241-003 4111-000 4110-001 4110-001 6160-100 6160-101 7241-002 7241-003 0820-000 7210-001 7210-002 5430-000 4110-000 4110-000 5180-000 7110-100 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 0370-000 9500-000 0300-000 7110-000 7110-100 7210-001 7210-002 6610-100 6610-200 6620-200 2550-000 7110-100 1760-000 3560-000 1760-000 3560-000 7210-001 7210-002 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 3550-000

January 11, 2002

Return

11 18 6 17 8 8 9 23 4 2 1 13 13 20 21 3 9 3 3 9 14 3 3 5 1 1 2 3 1 14 15 8 1 3 17 * * * * * 1 1 2 2 2 2 2 3 * 3 21 7 3 9 9 3 3 3 3 3 3 3 3 3 4 4 4 23 20 20 23 22 19 19 22 14 14 * * 6

© BT Prime-Mover, Inc.

2 2 3 3 2 2 3 3 1 6 8 5 1 9 2 2 4 3 4 5 5 8 9 20 7 10 14 24 24 24 17 9K 23K 17 19 23 23 7 27 27 7 22K 9K 2 42 28 27 27 27 43 42 42 42 2 3 8 14 25 10 10 1 2 1 9 29 16 15 18 11 9 9 2 23 23 23 2 23 23 23 4

255


WRX30 ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Washer, wave Wheel Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, Non-marking XLC drive Wheel, Rubber drive Wheel, Traction-lug drive Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Wire Wire Yoke assembly Yoke, caster

307638-000 27808-00 302258-006 302247-000 302258-004 42136-00 302258-002 302258-000 302258-003 306067-002 306067-002 306067-003 306067-003 306067-003 306067-003 306264-003 306264-003 306264-004 306264-004 306264-005 306264-005 52-07933-00 52-07933-00 301944-000 302058-000

1760-001 3560-000 3530-000 3530-000 3530-000 3550-000 3530-000 3530-000 3530-000 0820-000 0820-001 0820-000 0820-000 0820-001 0820-001 0820-000 0820-001 0820-000 0820-001 0820-000 0820-001 5390-000 5390-001 3300-000 3560-000

256

Return

Description

Part#

FIG.# Item#

12 13 1 3 1 6 1 1 1 4 4 4 4 4 4 4 4 4 4 4 4 12 12 4 4

© BT Prime-Mover, Inc.

January 11, 2002


Numerical Index

WRX30 ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part# 20055 20174 20174 20174 20174 20348 20375 20420 20420 20420 20616 21424 21424 21424 21424 24488 24488 24488 24488 24488 24600 24600 24600 24600 27205 28336 29544 29544 46490 101216 109631 119697 151847 151847 151848 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11015-39 11017-04 11020-41 11020-43 11020-46 11030-21 11039-31 11047-18 11047-18 11047-18 11047-18 11072-14

Description Screw, cap Pin, roll Pin, roll Pin, roll Pin, roll Washer, flat Washer Screw, cap Screw, cap Screw, cap Screw, cap Screw, lock Screw, lock Screw, lock Screw, lock Screw Screw Screw Screw Screw Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, socket head Screw, cap Screw Screw Spring, return Return Cam Gear Decal, Right BT LOGO Decal, Right BT LOGO Decal, Left BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant, 2 oz. Molykote Band, cover Terminal stud package Thrust washer package Brush set Plate assembly, brush Spring set, brush Head, commutator end Fan Bearing, ball sealed Bearing, ball sealed Pin assembly Pin Pin Cap, relief Cap, relief Screw, relief adjuster Screw, relief adjuster Adapter, flush and hard to reach O ring O ring Coupler Coupler Seal, oil Seal, oil O ring Screw, cap Bushing Bearing Bushing Bearing, ball Seal Screw, socket head Screw, socket head Screw, socket head Screw, socket head Lockwasher

January 11, 2002

Return

FIG.# Item# 0640-000 6650-000 6650-001 6650-002 6650-003 5180-000 3300-000 7241-001 7241-002 7241-003 3540-000 7241-000 7241-001 7241-002 7241-003 6127-002 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 5161-000 0300-000 0820-000 0820-001 0641-000 0641-000 0641-000 5330-000 0850-000 0850-001 0850-000 0850-001 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6610-200 3560-000 3540-000 4110-000 5161-000 2550-000 2550-000 7241-000 7241-001 7241-002 7241-003 5510-000

17 3 3 3 3 2 20 1 1 1 5 10 11 11 11 11 17 15 15 15 4 4 4 4 3 7 1 1 4 3 2 2 6 6 7 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 13 16 6 19 5 10 14 45 34 34 34 17

Part#

Description

11073-17 11073-17 11073-17 11073-17 11073-24 11073-34 11133-05 11133-05 11133-05 11133-05 11133-05 11133-05 11135-07 11135-07 11135-07 11135-07 11157-03 11157-03 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11176-11 11176-11 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11695-05 11695-06 11695-12 11695-12 11813-14 11813-15 11827-20 11827-20 11844-02 11844-02 11854-03 11854-03 11854-03 11854-03 11857-05 11857-05 11857-09 11857-09 11857-10 11857-10 11857-10 11857-10 11857-11 11857-11 11857-11 11857-11 11857-20 11880-09 11885-03 11890-09 11897-03 11897-03

© BT Prime-Mover, Inc.

Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, cotter Pin, cotter Pin, cotter (2 Stage) Pin, cotter (2 Stage) Pin, cotter (2 Stage) Pin, cotter (2 Stage) Pin, yoke (2 Stage) Pin, yoke (2 Stage) Pin, yoke (2 Stage) Pin, yoke (2 Stage) Pin, cotter Pin, cotter Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease (Cold storage) Fitting, 90× grease Screw, slotted Screw, slotted Screw, slotted Screw, slotted Bearing Bearing Bearing, roller Bearing Nut Bushing Bushing, flanged Bearing, flanged Bushing, flanged Grommet ìEE Grommet ìEE Ring, retainer Ring, retainer Key Key Screw, cap Screw, cap (3 Stage) Screw, cap (3 Stage) Screw, cap (3 Stage) Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Washer, trust Screw, round Screw Pin, dowel Washer, seal Washer, seal

FIG.# Item# 7241-000 7241-001 7241-002 7241-003 0640-000 3560-000 7110-000 7110-100 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7110-000 7110-100 3550-000 3560-000 4110-000 6650-000 6650-001 6650-002 6650-003 7110-100 7170-000 7241-000 7241-001 7241-002 7241-003 4110-001 4180-000 9370-000 9370-001 9370-001 9370-001 4180-000 2550-000 3560-000 4180-000 5510-000 3300-000 0640-000 4110-001 4110-001 0340-100 0340-100 6610-100 6620-200 2550-000 3300-000 7241-000 7241-001 7241-002 7241-003 7110-000 7110-100 7110-000 7110-100 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 3550-000 5310-000 5510-000 2550-000 6610-100 6610-200

21 18 18 18 1 9 11 14 47 50 50 50 46 49 49 49 5 3 1 6 23 25 22 22 6 35 1 7 7 7 7 25 3 1 3 6 11 10 12 14 12 18 9 2 20 14 6 5 4 4 3 1 36 38 38 38 1 5 1 5 35 37 37 37 35 37 37 37 4 2 16 2 1 2

257


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

11897-03 11897-05 11936-17 12318-03 12318-03 12318-03 12318-05 12318-05 12318-05 12391-10 13281-02 13281-02 13928-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14851-04 14851-04 14908-08 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10 15677-10 15677-10 15677-15 20071-01 20071-03 20071-04 20071-05 20163-102 20163-102 20208-00 20323-00 21037-04 21037-05 21037-05 21089-01 21089-01 21089-01 21089-01 21089-02 21089-02 21372-00 21372-00 21372-01 21372-01 21372-02 21372-02 21372-03 21372-03 21837-00 21837-00 21837-00 21837-00 21837-01 21837-01 21837-01 21837-01 22226-01 23006-00 23007-00

Washer, seal Washer, sealing Washer Plug, no sideshifter Plug, no sideshifter Plug, no sideshifter Plug, no sideshifter Plug, no sideshifter Plug, no sideshifter O ring E clip E clip Magnet Link Chain, Staging lift Chain, Staging lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Free lift Chain, Free lift Chain, Free lift Nut, clip Nut, clip Nut, clip Nut, clip Nut, lock Plug, hole Washer, flat Washer, spacer Nut, twin Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Jumper Jumper Switch, brake interlock Switch, brake interlock (Sealed) Regulator, flow Regulator, flow Regulator, flow Bearing Bearing Bearing Bearing Bearing Bearing Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Shim Shim Shim Shim Shim Shim Shim Shim Solenoid, pump Gear, pinion Ring

6620-200 2550-000 3560-000 6128-000 6128-001 6128-002 6128-000 6128-001 6128-002 6610-200 4110-000 4110-001 6110-001 0640-000 7110-100 7110-100 7110-000 7110-000 7110-000 7110-100 7110-100 7110-100 7110-100 4110-000 4110-001 5390-000 5390-001 6650-000 5230-000 7110-100 3560-000 5310-000 7241-000 7241-001 7241-002 7241-003 9370-001 9370-001 4110-000 4110-001 5390-000 5390-001 6124-100 6124-001 3530-000 3530-000 3530-000 3530-000 5390-000 5390-001 5310-000 5310-000 6124-100 6124-000 6124-001 7241-000 7241-001 7241-002 7241-003 7110-000 7110-100 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 5610-000 2550-000 2550-000

23008-00 23019-00 23075-02 23296-00 23309-01 23452-01 25008-01 25008-01 25008-02 25008-02 25008-03 25008-03 25008-04 25008-04 25094-04 25189-02 25203-09 25204-09 25332-01 25332-02 25332-04 25332-04 25332-04 25332-04 25969-05 26617-03 26907-00 26907-01 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28142-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300544-000 300545-000 300549-000 300550-000 300560-000 300560-000 300562-000 300563-000 300647-061 300647-061 300650-000 300650-000 300650-001 300650-001 300651-000 300651-000 300651-001 300651-001 300654-000 300654-000 300654-000 300654-000 300655-000

Brake assembly Drum, brake Ring, retainer Cable, Operatorís manual mounting Horn Contactor, line Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fuse, 300 AMP Bearing Shaft, roller Roller, battery Tie, wire Tie, wire Tie, wire Tie, wire Tie, wire Tie, wire Orifice Spacer Valve, flow limit Valve, flow limit Valve, flow limiting Valve, flow limiting Valve, flow limit Base, plate Wheel Cap, hub Seal, felt Ring, retainer Bearing Decal, 300 AMP ìEEî Washer, shim Sheave, chain Sheave, chain Bearing Piston Spring Spring Spring Shaft Plunger assembly Lifter, battery pack Tool, bearing installing Socket, Relief Valve Cam Plate Lever Clip Shoe Spring Washer Lockwasher Spring, brush Screw Bearing Bearing Spring, Belleville Washer, spacer Lockwasher Lockwasher Reach Cylinder Assembly, right Reach Cylinder Assembly, right Reach Cylinder Assembly, left Reach Cylinder Assembly, left Tube cylinder, right Tube cylinder, right Tube cylinder, left Tube cylinder, left Bearing Bearing Bearing Bearing Piston

258

Return

1 9 7 * * * * * * 8 5 5 7 18 2 2 4 4 4 2 10 10 10 24 16 2 2 20 5 42 15 4 41 41 41 41 2 10 25 17 3 3 12 7 2 2 2 2 9 9 3 3 16 6 11 13 46 46 46 2 6 * * * * * * * * 38 36 36 36 38 36 36 36 1 4 13

© BT Prime-Mover, Inc.

FIG.# Item# 3360-000 3300-000 6610-100 0850-000 5161-000 5192-000 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 5430-000 0390-200 0390-200 0390-200 5430-000 9370-000 6129-000 6129-000 6129-001 6129-001 6127-002 7110-100 6124-100 6124-100 6124-000 6124-001 6124-100 3560-000 3560-000 3560-000 3560-000 6610-200 6620-200 0340-100 7110-100 7110-100 7170-000 6610-200 6610-200 6610-100 6610-200 6620-200 7110-100 6610-200 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 6100-000 6100-001 6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6650-000 6650-001 6650-002 6650-003 6650-000

1 2 9 * 4 1 * * * * * * * * 4 3 5 2 17 * * * * * 3 37 5 1 2 2 9 1 13 10 3 11 12 7 29 30 6 14 10 6 6 6 36 5 2 3 4 2 3 4 5 7 6 10 11 8 6 3 15 17 18 27 27 1 1 2 2 22 19 23 20 8 8 8 9 18

January 11, 2002


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

300656-000 300671-000 300758-000 300758-001 300889-000 300889-000 300889-000 300889-000 300891-000 300891-000 300892-000 300893-000 300893-000 300897-000 300897-000 300898-000 300900-000 300902-000 300923-000 300923-001 300935-000 300935-000 300935-000 300935-000 300935-001 300935-001 300935-001 300935-001 300938-000 300938-000 300938-000 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 301297-000 301298-000 301327-010 301327-014 301327-015 301327-016 301327-017 301327-023 301327-024 301347-000 301347-000 301347-000 301347-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-025 301652-030

Rod cylinder 6650-000 Kit, seal 6650-000 Pin, anchor 7110-100 Pin, cylinder anchor 7110-000 Washer 7241-000 Washer 7241-001 Washer 7241-002 Washer 7241-003 Retainer, cylinder 6660-000 Retainer, cylinder 6660-001 Tilt Cylinder Assembly 6660-000 Tube, cylinder 6660-000 Tube, cylinder 6660-001 Rod, cylinder 6660-000 Rod, cylinder 6660-001 Bearing, cylinder 6660-000 Kit, seal 6660-000 Fork bar 7241-000 Pin (3 Stage) 7241-000 Pin (2 Stage) 7241-000 Pin, clevis 6650-000 Pin, clevis 6650-001 Pin, clevis 6650-002 Pin, clevis 6650-003 Pin, clevis 6650-000 Pin, clevis 6650-001 Pin, clevis 6650-002 Pin, clevis 6650-003 Clevis 6650-000 Clevis 6650-001 Clevis 6650-002 Screw, cap 6100-000 Screw, cap 6100-001 Ball 6100-000 Ball 6100-001 Lockwasher 6100-000 Lockwasher 6100-001 Screw, cap 6100-000 Screw, cap 6100-001 Axle, caster 3560-000 Washer, spacer 3560-000 Washer, shim 1760-000 Seal, shaft 1760-000 Screw, clamp 1760-000 Shield, end 1760-000 Insulator 1760-000 Armature 1760-000 Shield, end ìEî 1760-000 Cap 7241-000 Cap 7241-001 Cap 7241-002 Cap 7241-003 Battery discharge indicator/hourmeter 5230-000 Case, gear 2550-000 Cover, gear case 2550-000 Loctite tube, #RC680 10020-000 Loctite spray can, N primer (for #RC680) 10020-000 Loctite, 50 ML tube #515 gasket eliminator 10020-000 Gear, drive 2550-000 Transmission assembly 2550-000 Screw 7241-000 Screw 7241-001 Screw 7241-002 Screw 7241-003 Screw, cap 6124-001 Screw, cap 7110-100 Screw, cap 7110-100 Screw, cap 7241-000 Screw, cap 7241-001 Screw, cap 7241-002 Screw, cap 7241-003 Screw, socket head 4110-000 Screw, socket head 4110-001 Screw, socket head 4180-000 Screw, cap 0340-000 Screw, cap 0340-001 Screw, cap 0640-000 Screw, cap 3540-000 Screw, cap 6125-200 Screw, cap 0640-000

January 11, 2002

Return

FIG.# Item# 12 K 13 12 14 24 24 24 3 3 1 14 14 10 10 7 K 24 22 22 4 4 4 4 5 5 5 5 14 14 14 8 8 24 24 7 7 15 15 5 11 16 20 1 2 4 14 19 32 31 31 31 1 1 7 * * * 16 * 42 40 40 40 10 18 43 25 22 22 22 11 11 4 11 11 12 2 3 11

Part#

Description

301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301665-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301740-001 301748-000 301753-000 301753-000 301754-000 301762-000 301762-000 301764-000 301764-000 301765-000 301765-000 301766-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301790-001 301790-002 301790-003 301790-004 301790-005 301790-006 301790-007 301790-008 301790-009 301790-010 301790-011 301790-012 301790-013 301790-015 301790-016 301790-017 301790-018 301790-019 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301827-020 301827-020 301837-000 301844-000 301844-000 301860-000 301882-000 301882-000 301885-000 301885-000 301889-000 301916-000 301917-000 301917-000 301920-000 301921-012 301922-014 301922-016 301922-016

Screw, locking Screw, locking Screw, cap Plug, drain/fill pipe Nut, flanged Nut, flanged Gear, idler Housing, switch Control, thumb Grip, twist Grip, fixed Guard Cover Bracket, switch Screw, set Screw, set Screw, set Screw, set Pivot Pivot, handle Pivot, handle Linkage, brake Pin Pin Baffle Baffle Spring Spring Stem, handle Stem, handle Washer Bushing Pin Pin, threaded Shaft, cam Block Retainer, spring Screw Screw, set Lockwasher Hook, lower Nut Slide, lower Slide, top Spacer Ring, retainer Nut Spacer Cylinder assembly Cylinder assembly Ring, retainer Retainer, wiper Spacer Kit, seal Anchor, cylinder Latch Screw Screw Screw Screw Screw, cap ìEEî Screw Screw Sheave, hose Console Console Anchor, spring Plate Plate Pin, brake pivot Pin, brake pivot Breaker, 12 AMP Motor assembly, ìEî drive 24 VOLT Spring, return Spring, return Spring Screw, flat head Screw, flat head Screw, flat socket head Screw, flat socket head

© BT Prime-Mover, Inc.

FIG.# Item# 0340-000 0340-001 6110-001 2550-000 2550-000 3300-000 2550-000 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 3550-000 4110-000 4110-001 7170-000 3540-000 4110-000 4110-001 3300-000 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 0340-000 0840-000 5330-000 5510-000 9660-000 0340-100 0340-000 0340-001 7110-100 0340-000 0340-001 3300-000 0340-000 0340-001 4110-000 4110-001 5910-000 1760-000 5161-000 5510-000 3300-000 4111-000 0640-000 0340-000 0340-001

9 9 3 8 5 19 11 15 7 13 18 8 5 2 3 16 13 10 4 13 12 15 6 6 3 3 18 19 20 21 17 12 14 8 6 10 11 10 9 11 8 7 6 1 3 5 13 14 15 15 21 19 17 K 2 8 2 3 12 6 3 13 13 38 1 1 6 12 12 15 26 1 * 2 1 18 1 20 4 4

259


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301951-016 301952-016 301952-040 301954-025 301954-025 301954-025 301954-035 301954-060 301955-016 301955-016 301955-016 301955-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302023-000 302058-000 302060-000 302060-000 302061-000

Screw Screw Screw, flat head Screw, flat head Screw, flat head lock Screw, flat head lock Screw, flat head lock Screw, flat head lock Screw, flat head locking Screw, flat socket head Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat head Yoke assembly Retainer Seal, large felt Seal, small felt Bearing, handle Screw Screw Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap ìEEî Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, cap Screw, socket head Screw, socket head Screw, socket head Screw, socket Screw, socket head Screw, socket Screw, socket Screw, socket head Screw, Cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Screw, shoulder Pin, roll Pin, roll Switch, key Harness, head Harness, head Yoke, caster Plate, latch Plate, latch Bracket, harness

4110-000 4110-001 5390-000 5390-001 7241-000 7241-001 7241-002 7241-003 4111-000 0300-000 4110-000 4110-001 4110-001 4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 5510-000 9370-000 9370-001 5192-000 5192-100 5430-000 5430-000 5460-000 5610-000 0340-100 3300-000 5430-000 6124-100 6660-000 6660-001 9370-001 5190-000 3300-000 4110-000 4110-001 4111-000 3300-000 0340-000 0340-001 4180-000 3540-000 7110-000 9500-000 0370-000 9390-000 7110-100 7110-000 7110-100 3540-000 4111-000 3300-000 5190-000 5430-000 6127-002 0300-000 0820-000 0820-001 4180-000 6124-001 7241-001 7241-002 7241-003 5180-000 3540-000 7110-000 7110-100 4111-000 0641-000 4111-000 5310-000 5390-000 5390-001 3560-000 0340-000 0340-001 4180-000

302069-000 302069-000 302080-000 302092-000 302096-008 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302290-000 302406-025 302516-000 302519-000 302520-000 302521-000 302522-000 302528-000 302572-000 302572-000 302772-040 302773-008 302773-008 302773-008 302773-008 302773-016 302773-016 302773-016 302773-016 302773-016 302773-023 302792-000 303009-000 303009-025 303305-000 303305-000 303570-000 303624-000 303707-000 303707-000 303707-000 303707-000 303716-020 303716-020 303716-030 303716-030 303716-030 303716-030 303717-030 303717-030 303717-030 303717-030 303872-000 303908-000 303908-001 303908-002 303923-000 303923-001 303923-002 303974-000 303974-001 303974-002 304089-000 304090-000 304100-014 304100-015 304100-016 304100-017 304100-018

Bumper, door Bumper, door Clamp, cable Keys, set of 2 Washer Washer Washer, finishing Switch, horn Switch, lift Switch, lower Pocket Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Bumper Bumper Screw, flat head socket Nut Brush and terminal Mechanism, brush Insulator Stator complete ìE Washer, finishing Pin, groove Pin, groove Screw, button head Nut Nut Nut Nut Nut Nut Nut Nut, lock Nut, thin Nut Washer, brass flat Screw, socket head Screw, socket head Tube, flash (strobe light) Tube, flash (strobe light) Motor assembly, ìEEî drive 24 VOLT Tire, Crowned Urethane Set, bearing Set, bearing Set, bearing Set, bearing Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Washer, flat Washer, flat Washer, flat Washer, flat Reservoir Column, inner Column, inner Column, inner Column, intermediate Column, intermediate Column, intermediate Column, outer Column, outer Column, outer Stator complete ìEE Shield, end ìEEî Cylinder assembly, 2 ports Cylinder assembly, 1 port Cylinder assembly, 2 ports Cylinder assembly, 1 port Cylinder assembly, 2 ports

0340-000 0340-001 4111-000 5310-000 4110-001 4110-001 4110-000 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-000 4110-001 4110-000 1760-000 1760-000 1760-000 1760-000 1760-000 4110-000 4110-000 4110-001 7110-100 7241-000 7241-001 7241-002 7241-003 6650-000 6650-001 6650-002 6650-003 7241-000 6650-003 5430-000 3300-000 2550-000 9370-000 9370-001 1760-000 3530-000 7241-000 7241-001 7241-002 7241-003 7110-000 7110-100 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 6110-001 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 1760-000 1760-000 6610-200 6610-200 6610-200 6610-200 6610-200

260

Return

26 15 4 4 31 30 30 30 9 4 21K 8K 22K 16 4 14 11 13 8 15 5 13 * * 6 7 2 2 4 7 5 13 4 4 9 2 17 4 4 11 5 6 6 7 8 10 2 3 1 39 13 24 14 3 3 5 7 14 1 6 6 8 6 47 47 47 4 13 18 26 7 1 6 1 1 1 4 10 10 6

© BT Prime-Mover, Inc.

2 2 4 * 9K 23K 22K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 2 8K 12 5 7 9 13 9K 12 10 8 40 44 44 44 13 13 13 20Q 1 14 7 10 6 * * * 2 30 29 29 29 16 16 29 28 28 28 28 27 27 27 5 9 9 9 19 19 19 28 28 28 13 19 ** * ** * **

January 11, 2002


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-000 304315-001 304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304574-000 304574-000 304583-000 304597-000 304597-000 304610-000 304619-000 304619-001 304633-000 304634-000 304647-000 304648-000 304653-000 304654-000 304655-000 304659-000 304686-000 304686-001 304775-000 304783-000 304794-000 304794-000 304794-000 304794-000 304795-000 304795-000 304795-000 304795-000 304795-000 304795-000 304795-000 304795-000 304796-000 304797-000 304797-000 304797-000 304797-000 304797-000 304797-000 304797-000 304797-000 304855-000 304855-000 304955-000

Cylinder assembly, 1 port Rod, cylinder Rod, cylinder Rod, cylinder Cylinder assembly Cylinder assembly Cylinder assembly Plunger assembly Plunger assembly Tube cylinder Tube cylinder Tube cylinder Rod, cylinder Rod, cylinder Rod, cylinder Piston Piston Shaft Head, sheave Tube cylinder, 2 ports Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 1 port Switch, toggle Contactor, 300 Amp line ìEî Bar, torsion Base, spring Nut, slotted Bearing, thrust Shim Nut Nut Anchor, chain Anchor, chain Latch Latch Caster assembly Decal, NO RIDING Decal, NO RIDING Shaft, sheave Axle, Standard Axle, Corrosion & Freezer package Bracket Bracket Counterweight Shaft Tube Tube Handle Support Reach Assembly (3 Stage) Reach Assembly (2 Stage) Harness Door, battery Coil Coil Coil Coil Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, BI-Directional Valve, N.C. Coil Coil Coil Coil Coil Coil Coil Coil Spacer Spacer Manual, WRX-30 Master Parts

January 11, 2002

Return

FIG.# Item# 6610-200 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-100 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-100 6620-200 7170-000 7170-000 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 5310-000 5192-100 3540-000 3540-000 3560-000 3560-000 7170-000 7110-000 7110-100 7110-000 7110-100 0340-000 0340-001 3560-000 0850-000 0850-001 7110-100 3550-000 3550-000 0640-000 0640-000 0370-000 0640-000 0640-000 0640-000 0640-000 0300-000 7241-000 7241-000 5390-000 0390-200 6220-100 6220-101 6220-102 6220-103 6220-000 6220-001 6220-002 6220-003 6220-100 6220-101 6220-102 6220-103 6220-100 6220-000 6220-001 6220-002 6220-003 6220-100 6220-101 6220-102 6220-103 4110-000 4110-001 0850-001

* 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 9 7 4 3 4 3 4 3 1 1 9 12 8 2 3 17 15 3 1 3 3 * 2 2 40 2 2 19 6 1 7 3 21 10 9 * * 6 4 3 3 4 4 2 2 3 3 2 2 3 3 4 1 1 2 2 1 1 2 2 17 18 *

Part#

Description

304955-000 304956-000 304956-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305023-000 305023-000 305042-000 305081-000 305081-001 305081-002 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305138-000 305138-001 305138-002 305141-035 305148-000 305148-000 305282-001 305493-000 305495-000 305495-001 305495-002 305507-000 305507-000 305522-000 305535-000 30554-00 30554-00 305564-000 305564-000 305567-000 305629-000 305629-000 305632-000 305633-000 305716-000 305755-000 305755-000 305755-010 305755-010 305786-000 305858-000 305861-000 305862-000 305878-000 305879-000 305881-000 305935-000 305938-000 305938-000 305946-001 305955-000

Manual, WRX-30 OPERATORíS Manual, CSX/WSX/WRX Master Service Manual, WRX-30 PARTS Manual, CSX/WSX/WRX SERVICE Ring, retainer Pump and Motor Assembly Pump and Motor Assembly Clamp Clamp Breather kit Solenoid Control Valve Assembly Decal, WRX Decal, WRX Frame, battery roller Column, inner Column, inner Column, inner Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod, cylinder Rod, cylinder Rod, cylinder Bearing Valve, check Valve, N.C. Kit, seal Valve, 3 way 2 position Kit, seal Coil Filter assembly Filter O ring O ring Plug, small Plug, large Backrest Backrest Backrest Screw, socket head Sheave, hydraulic and electrical Sheave, hydraulic, and electrical Battery discharge indicator, BDI Switch, disconnect Column, outer Column, outer Column, outer Decal, NO STEP Decal, NO STEP Bracket Sheave Pin, chain Pin, chain Pin, brake pivot Pin, brake pivot (Cold storage) Line, hydraulic Tube Tube Cushion Cushion Handle Compensator cylinder assembly Compensator cylinder assembly Kit, compensator seal Kit, compensator seal Spring Knob, lift/lower Switch Boot Controller, 200 AMP system Drive motor assembly Harness, handle stem Harness, main Control Valve Assembly, Two Spool Control Valve Assembly, Two Spool Bar, down stop Decal, WARNING

© BT Prime-Mover, Inc.

FIG.# Item# 0850-000 0850-001 0850-000 0850-000 7170-000 6100-000 6100-001 0300-000 6110-001 6110-001 6170-000 0850-000 0850-001 0390-200 7110-000 7110-000 7110-000 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 9500-000 9500-000 9500-000 0300-000 7170-000 7110-100 5230-000 5310-000 7110-000 7110-000 7110-000 0850-000 0850-001 7110-100 7110-100 7110-000 7110-100 4110-000 4110-001 7110-100 6129-000 6129-001 0300-000 0300-000 6110-001 6120-000 6120-001 6120-000 6120-001 3540-000 0640-000 0640-000 0640-000 5460-000 1760-001 5390-000 5390-000 6160-100 6160-101 7110-000 0850-000

* * * * 2 * * 13 4 6 * 11 11 1 6 6 6 * * * 3 3 3 10 10 10 13 1 3 * 6 * 4 7 9 10 11 5 2 1 1 1 6 8 41 2 5 20 20 20 10 10 20 23 7 4 15 26 17 7 3 11 10 8 14 15 K K 10 5 9 4 1 * 5 7 1 1 9 1

261


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

305955-000 305966-000 305967-000 305968-000 305969-000 305971-000 305972-000 305974-000 305974-001 305974-002 305974-003 305974-004 305975-000 305975-001 305976-000 305976-001 305979-000 305979-000 305979-001 305979-001 305979-002 305979-002 305979-003 305979-003 305979-004 305979-004 305981-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306012-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306050-000 306050-000 306050-000 306050-000 306050-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306067-002 306067-002 306067-003 306067-003 306067-003 306067-003 306096-000 306096-000

Decal, WARNING Bar, bus Bar, bus Bar, bus Bar, bus ìEEî Box, ìEEî Lid, ìEEî Cable Cable Cable Cable Cable ìEE Cable Cable Cable Cable Light, Amber flashing Light, Amber flashing Light, Red flashing Light, Red flashing Light, Amber strobe Light, Amber strobe Light, Red strobe Light, Red strobe Light, Blue flashing Light, Blue flashing Kit, ìEEî cover band Band, ìEEî cover Rod, push Reverser assembly (3 Wire) Screw, flat head Screw, flat head Mounting Mounting Cover Cover Tube Tube Bolt Pump assembly Spring Spring Screw, socket head Screw, socket head Pin, dowel Pin, dowel Endhead Endhead Pump Motor Assembly Clamp Clamp Armature & fan assembly Coil, field package Head, drive end Bracket, slotted Bracket, tab Clamp Clamp, poly Clamp, poly Clamp, poly Clamp, poly Display, BDI/Hourmeter lift interrupt Harness, wire Hose Hose Filter Filter Adapter Adapter Clamp Clamp Bracket, switch Windshield Windshield Windshield Windshield Windshield Windshield Anchor, chain (2 Stage) Anchor, chain (2 Stage)

0850-001 5430-000 5430-000 5430-000 5430-000 0340-100 0340-100 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 1760-001 1750-000 3300-000 0840-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 6100-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 6127-002 7241-000 7241-001 7241-002 7241-003 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 0820-000 0820-001 0820-000 0820-000 0820-001 0820-001 7241-000 7241-001

306096-000 306096-000 306097-000 306120-000 306120-000 306123-000 306123-000 306125-000 306125-000 306126-000 306126-000 306127-000 306127-000 306128-000 306128-000 306129-000 306129-000 306130-000 306130-000 306131-000 306131-000 306132-000 306132-000 306133-000 306133-000 306134-000 306134-000 306135-000 306135-000 306136-000 306136-000 306137-000 306137-000 306139-000 306139-000 306140-000 306140-000 306141-000 306141-000 306142-000 306142-000 306143-000 306143-000 306149-000 306149-000 306150-000 306150-000 306166-000 306166-000 306166-000 306166-000 306169-000 306169-000 306169-000 306169-000 306179-000 306180-000 306180-000 306181-000 306181-000 306182-000 306182-000 306182-000 306183-000 306183-001 306186-000 306186-000 306191-008 306191-009 306215-001 306215-001 306216-001 306216-001 306239-000 306258-000 306258-000 306258-000 306258-000 306258-000 306264-003

Anchor, chain (2 Stage) Anchor, chain (2 Stage) Switch Ball Ball O ring O ring Seat, valve Seat, valve Screw, adjustment Screw, adjustment Gasket Gasket Retainer, ball Retainer, ball Spring Spring Spring, load check Spring, load check Spacer Spacer Spring Spring Plug assembly Plug assembly Poppet Poppet Cap, end Cap, end Washer Washer Spool, ìTî Spool, ìTî Nut, jam Nut, jam Cap, relief Cap, relief Plug Plug Lockwasher and screw Lockwasher and screw Detent, spool Detent, spool Screen Screen Screen Screen Manifold (3 Stage) Manifold (3 Stage) Manifold (3 Stage) Manifold (3 Stage) Bracket Bracket Bracket Bracket Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose Hose Fitting, socket wire Fitting, Socket wire Harness, truck to mast Harness, truck to mast Connector, plug Connector, plug Receptacle, socket Receptacle, socket Door Cover Cover Cover Cover Cover Windshield

7241-002 7241-003 5510-000 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 6160-100 6160-101 0820-000 0820-001 0820-000 0820-001 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 6127-000 6128-000 6128-001 6128-000 6128-001 6127-000 6127-001 6127-002 6126-001 6126-100 9370-000 9370-001 5590-000 5590-100 5390-000 5390-001 5390-000 5390-001 0340-000 6127-002 7241-000 7241-001 7241-002 7241-003 0820-000

262

Return

1 10 8 9 9 1 2 14 16 15 13 8 3 11 2 1 2 5 2 5 2 5 2 5 2 5 K 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 13 13 12 9 10 3 4 13 15 13 13 13 3 4 12 12 10 10 14 14 11 11 13 4 4 4 4 4 4 48 48

© BT Prime-Mover, Inc.

48 48 14 2 11 3 3 4 12 5 8 6 6 7 10 8 9 9 23 10 17 11 18 12 2 13 22 14 15 17 19 18 4 20 7 21 5 22 13 23 14 15 16 5 5 5 5 37 39 39 39 44 43 43 43 3 3 3 2 2 2 2 9 2 2 * 7 1 1 10 10 11 11 7 12 16 14 14 14 4

January 11, 2002


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

306264-003 306264-004 306264-004 306264-005 306264-005 306275-000 306275-000 306277-000 306277-000 306294-000 306294-001 306294-002 306341-000 306342-000 306342-001 306345-000 306360-000 306360-000 306360-000 306360-000 306366-000 306366-000 306366-000 306366-000 306367-000 306367-000 306368-000 306368-000 306368-000 306368-000 306369-000 306369-000 306374-000 306374-002 306396-000 306415-000 306416-000 306418-000 306418-000 306419-000 306419-000 306420-000 306420-000 306420-001 306420-001 306467-000 306467-000 306611-000 306611-001 306670-000 306671-000 306678-000 306678-000 306678-000 306678-000 306678-001 306678-001 306678-001 306678-001 306682-000 306683-000 306686-000 306688-000 306689-000 306774-001 306774-001 306858-000 306858-000 306861-000 306861-000 306861-000 306861-000 306877-001 306877-001 306898-000 306961-000 306965-000 306965-001 307009-000 307009-000

Windshield Windshield Windshield Windshield Windshield Screen Screen Screen Screen Backrest Backrest Backrest Knob, auxiliary Knob, auxiliary Knob, auxiliary Panel Screen Screen Screen Screen Lens, Amber Lens, Amber Lens, Amber Lens, Amber Lens, Blue Lens, Blue Lens, Red Lens, Red Lens, Red Lens, Red Flashing, bulb Flashing, bulb Orifice Orifice Device, pallet centering Kit, handset Cable, handset Decal, Raise/Lower Decal, Raise/Lower Decal, Reach/Tilt Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary Decal, Reach/Tilt/Auxiliary Detent, spool Detent, spool Manifold assembly (No Sideshifter) Manifold assembly (With Sideshifter) Bolt Pump assembly Arm, Left Arm, left Arm, left Arm, left Arm, Right Arm, right Arm, right Arm, right Arm, inner (3 Stage) Frame, forward (3 Stage) Frame, rear (2 Stage) Arm, inner (2 Stage) Frame, forward (2 Stage) Shield, upper Shield, upper Panel, kick Panel, kick Cover, valve Cover, valve Cover, valve Cover, valve Shield, top Shield, top Anchor Manifold Shaft Shaft, pivot Washer, thick Washer, thick

January 11, 2002

Return

FIG.# Item# 0820-001 0820-000 0820-001 0820-000 0820-001 0820-000 0820-001 0820-000 0820-001 9500-000 9500-000 9500-000 0640-000 0640-000 0640-000 5460-000 0820-000 0820-000 0820-001 0820-001 9370-000 9370-000 9370-001 9370-001 9370-000 9370-001 9370-000 9370-000 9370-001 9370-001 9370-000 9370-001 6129-000 6120-001 9390-000 10010-000 10010-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6160-100 6160-101 6220-000 6220-100 6100-001 6100-001 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-000 7241-000 7241-000 7241-000 0820-000 0820-001 0340-000 0340-001 7241-000 7241-001 7241-002 7241-003 0820-000 0820-001 6125-200 7241-000 7241-000 7241-000 7241-000 7241-001

4 4 4 4 4 5 5 5 5 1 1 1 8 8 8 3 5 5 5 5 * * 5 5 * 5 * * 5 5 * * 3 13 2 1 2 9 9 5 5 5 5 5 5 16 20 * * 16 17 5 5 5 5 27 26 26 26 8 20 3 8 20 2 2 5 5 18 12 12 12 3 3 4 19 39 26 2 23

Part#

Description

307009-000 307009-000 307009-001 307009-001 307009-001 307009-001 307009-002 307009-002 307015-000 307015-000 307015-000 307015-000 307069-000 307107-000 307107-000 307107-001 307107-001 307107-002 307107-002 307107-003 307107-003 307107-004 307107-004 307107-005 307107-005 307107-006 307107-006 307107-007 307107-007 307107-008 307107-008 307111-000 307111-000 307151-000 307193-000 307295-000 307334-000 307444-000 307500-000 307500-000 307566-000 307567-000 307589-000 307601-000 307601-001 307612-000 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307969-000 307969-001 308039-000 308039-000 308039-000 308039-000 308039-000 308039-000 308041-000 308041-000 308041-000 308042-000 308042-000 308042-000 308057-000 308057-000 308058-000 308058-000 308058-000 308232-000

Washer, thick Washer, thick Washer, thin Washer, thin Washer, thin Washer, thin Washer Washer Cap, bearing Cap, bearing Cap, bearing Plug, wear Bracket Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, mast Hose & harness assy Harness, carriage Harness, carriage Bracket Harness, handle stem Frame, rear (3 Stage) Washer Bushing Decal, WARNING Decal, WARNING Harness Strap, static Harness, main Breaker, 150 AMP Breaker, 105 AMP Shaft (Cold Storage) Seal Endhead, drive Bearing Bearing Ring, retainer Armature Kit, field coil Brush assembly Spring, brush Plate assembly, brush box Kit, lead assembly Washer, wave Endhead, commutator Potentiometer bracket assembly Sideshifter Assembly Sideshifter Assembly Pin Pin Pin Pin Pin Pin Bar, fork Bar, fork Bar, fork Frame, rear (3 Stage) Frame, rear (3 Stage) Frame, rear (3 Stage) Rod cylinder Rod cylinder Kit, seal Kit, seal Kit, seal Frame, forward (3 Stage)

© BT Prime-Mover, Inc.

FIG.# Item# 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-002 7241-003 7241-001 7241-002 7241-003 7241-000 9370-001 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-100 6125-200 5590-000 6125-100 5590-000 6125-100 5590-000 6125-100 5590-000 5590-100 9370-001 5390-001 7241-000 0820-000 0641-000 0850-000 0850-001 5390-001 5180-000 5390-001 5911-000 5911-000 7170-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 7210-001 7210-001 7241-001 7241-001 7241-002 7241-002 7241-003 7241-003 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 6650-001 6650-002 6650-001 6650-002 6650-003 7241-001

23 23 2 23 23 23 23 23 45 45 45 12 8 3 7 3 7 3 7 2 6 2 6 2 6 2 1 2 1 2 1 3 4 12 5 3 7 5 3 3 6 3 7 1 1 9 1 2 3 11 4 5 6 7 8 9 10 12 13 1 * * 2 25 2 25 2 25 21 21 21 3 3 3 12 12 K K K 17

263


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

308232-000 308232-000 308236-000 308236-000 308236-000 308240-000 308240-000 308240-000 308240-001 308240-001 308240-001 308261-000 308261-000 308261-000 308262-000 308262-000 308262-000 308263-000 308263-000 308263-000 308266-000 308266-001 308274-000 308274-001 308275-000 308275-000 308276-000 308276-000 308277-000 308277-000 308278-000 308278-000 308279-000 308279-000 308280-000 308280-000 308281-000 308281-000 308282-000 308282-000 308283-000 308283-000 308284-000 308284-000 308285-000 308285-000 308286-000 308286-000 308287-000 308287-000 308288-000 308288-000 308289-000 308289-000 308289-001 308289-001 308290-000 308290-000 308291-000 308291-000 308292-000 308292-000 308293-000 308293-000 308293-001 308293-001 308294-000 308294-000 308294-001 308294-001 308295-000 308295-000 308296-000 308296-000 308297-000 308297-000 308298-000 308298-000 308328-000 308328-000

Frame, forward (3 Stage) Frame, forward (3 Stage) Arm, inner (3 Stage) Arm, inner (3 Stage) Arm, inner (3 Stage) Pin (3 Stage) Pin (3 Stage) Pin (3 Stage) Pin (2 Stage) Pin (2 Stage) Pin (2 Stage) Frame, rear (2 Stage) Frame, rear (2 Stage) Frame, rear (2 Stage) Arm, inner (2 Stage) Arm, inner (2 Stage) Arm, inner (2 Stage) Frame, forward (2 Stage) Frame, forward (2 Stage) Frame, forward (2 Stage) Manifold assembly (With Sideshifter) Manifold assembly (No Sideshifter) Reach Assembly (3 Stage) Reach Assembly (2 Stage) Screw Screw Bracket Bracket Support Support Pad, upper Pad, upper Bolt, lower hook Bolt, lower hook Bolt, stop Bolt, stop Screw, lower hook set Screw, lower hook set Washer, stop bolt Washer, stop bolt Washer, lower hook Washer, lower hook Hook, lower Hook, lower Pad, lower Pad, lower Plate, lower hook Plate, lower hook Cap, right Cap, right Body, cylinder Body, cylinder Piston Piston Piston Piston Bushing Bushing Ring, cylinder cap Ring, cylinder cap Cap, left cylinder Cap, left cylinder Rod Rod Rod Rod Cylinder Cylinder Cylinder Cylinder Washer Washer Screw Screw Restrictor, flow Restrictor, flow Kit, seal Kit, seal Valve, N.C. Valve, N.C.

7241-002 7241-003 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 7241-001 7241-002 7241-003 6220-101 6220-001 7241-001 7241-001 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 6220-101 6220-102

308328-000 308359-000 308360-000 308361-000 308370-000 308370-001 308439-000 308439-000 308515-000 308515-000 308518-000 308539-000 308557-000 308558-000 308558-000 308559-000 308560-000 308560-000 308560-000 309694-000 309694-000 309733-000 309733-000 309777-000 309777-001 309780-000 309780-000 309780-001 309780-001 310514-000 310514-000 310524-000 310524-000 310526-000 310526-000 310526-000 310526-000 310679-000 310679-001 310810-000 310810-000 310842-000 310842-000 310960-000 310961-000 310962-000 310963-000 310963-001 310972-000 310972-000 310973-000 311115-000 311158-000 311158-001 311163-000 311163-000 311259-000 311362-000 311381-029 311381-029 311381-035 311381-036 311416-000 311418-000 311418-000 311795-000 311889-000 311928-000 41949-00 41949-01 42136-00 49274-10 49283-00 49283-00 49506-03 49516-49 49517-07 49517-09 49517-15 49517-17

Valve, N.C. Bearing, cylinder Tilt Cylinder Assembly Kit, seal Sideshifter Assembly Sideshifter Assembly Kit, pin Kit, pin Bearing Bearing, spherical Kit, forward and rearward switch Manual, WRX-30 MASTER PARTS Hose Hose assembly Hose assembly Hose Manifold Manifold Manifold Kit, seal Kit, seal Decal, WARNING Decal, WARNING Reach Cylinder Assembly, right Reach Cylinder Assembly, left Tube cylinder, right Tube cylinder, right Tube cylinder, left Tube cylinder, left Valve, check Valve, check Kit, check seal Kit, check seal Kit, seal Kit, seal Kit, seal Kit, seal Manifold assembly (With Sideshifter) Manifold assembly (No Sideshifter) Valve, relief Valve, relief Kit, seal Kit, seal Rod cylinder Clevis Piston Reach Cylinder Assembly, right Reach Cylinder Assembly, left Orifice Orifice Plug Kit, knob Manifold assembly (With Sideshifter) Manifold assembly (No Sideshifter) Plug Plug Kit, rod assembly Grommet Hose Hose Hose assembly Hose assembly Kit, seal Kit, seal Kit, seal O ring Latch Door Sideshifter Assembly Sideshifter Assembly Wheel, load Plug Alarm, travel Alarm, travel Heater Hose assembly Hose Hose Hose Hose assembly

6220-103 6660-001 6660-001 6660-001 7210-002 7210-002 4110-000 4110-001 6650-003 6650-002 5510-000 0850-000 6128-002 6127-001 6127-002 6128-002 7241-001 7241-002 7241-003 6220-102 6220-103 0850-000 0850-001 6650-002 6650-002 6650-002 6650-003 6650-002 6650-003 6220-002 6220-102 6220-002 6220-102 6220-002 6220-003 6220-102 6220-103 6220-102 6220-002 6220-002 6220-102 6220-002 6220-102 6650-003 6650-003 6650-003 6650-003 6650-003 6220-002 6220-102 6220-002 7410-001 6220-103 6220-003 6220-003 6220-103 6650-003 0820-001 6125-100 6125-200 6127-002 6127-002 6610-200 6610-100 6620-200 6170-000 0340-001 0340-001 7210-000 7210-000 3550-000 6610-200 9370-000 9370-001 9660-000 6124-100 6124-000 6124-000 6124-000 6120-001

264

Return

17 17 9 9 9 19 19 19 19 19 19 3 3 3 9 9 9 17 17 17 * * * * 1 1 2 2 3 3 4 4 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 17 17 17 17 20 20 21 21 22 22 25 25 25 25 26 26 26 26 27 27 28 28 29 29 K K 4 5

© BT Prime-Mover, Inc.

5 7 1 K * * K K 24 21 4 * 4 3 10 3 16 16 16 * * 4 4 1 2 19 22 20 23 6 8 * * * * * * 1 * 8 9 * * 13Q 15 18Q 1 2 5 7 7 K 1 * 5 7 Q 7 4 1 8 6 K K K 8 8 7 * * 6 7 6 14 4 4 7 3 8 10

January 11, 2002


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

49517-17 49517-17 49517-18 49517-18 49517-18 49517-19 49517-29 49517-33 49517-33 49517-34 49517-35 49548-00 49548-00 49548-00 49563-00 49563-00 49563-00 49563-00 49587-01 49607-00 49607-00 49607-00 49607-00 49615-01 49615-01 49616-01 49616-01 49616-01 49623-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-02 49641-54 49641-55 49641-56 49643-30 49643-30 49643-31 49643-31 49643-35 49643-35 49643-36 49643-36 49643-37 49643-38 49643-39 49643-39 49643-39 49652-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49653-08 49653-08 49653-13 49654-01 49654-01 49655-01 49655-01 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-00 49656-01 49656-01 49656-01

Hose, mast raise/lower Hose, spool valve to tank Hose assembly Hose, mast raise/lower Hose, spool valve to tank Hose Hose Hose Hose Hose Hose Screw Screw Screw Bumper Bumper Bumper Bumper Fitting, diagnostic Diode Diode Plug, diode Plug, diode Fitting, Tee Fitting, Tee Fitting, tee Fitting, tee Tee Elbow, 90× Nut Nut Nut Fitting, adapter Fitting, bulkhead Fitting, 90× bulkhead Hose assembly Hose assembly Hose assembly Hose Hose Hose Hose Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose Hose assembly Hose assembly Tee Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90½ Fitting, 90½ Fitting, 90½ Elbow, 90× Elbow, 90× Elbow, 90× Fitting, 90× Elbow, 90× Elbow, 45× Elbow, 45½ Fitting, adapter Fitting, adapter Adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter

6120-000 6120-000 6120-000 6120-001 6120-001 6124-100 6124-100 6124-001 6124-100 6124-001 6124-001 6610-100 6610-200 6620-200 7241-000 7241-001 7241-002 7241-003 6110-001 5390-000 5390-001 9370-000 9370-001 6124-000 6124-001 6120-000 6120-001 6124-100 6128-001 6125-100 6125-200 6124-100 6125-200 6125-100 6124-100 6124-100 6124-100 6124-100 6129-000 6129-001 6129-000 6129-001 6127-000 6127-001 6127-000 6127-001 6128-000 6128-000 6128-002 6128-001 6128-001 6124-100 6120-000 6120-000 6120-000 6120-001 6120-001 6120-001 6128-000 6129-000 6129-001 7210-000 6124-001 6120-000 6120-001 6120-000 6120-001 6128-002 6126-001 6126-100 6127-000 6127-001 6127-002 6128-000 6128-001 6129-000 6129-001 6120-000 6120-001 6124-100

49656-02 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-08 49656-12 49670-00 49709-10 49771-00 49771-00 49771-02 49771-02 49771-02 49771-09 49831-00 49832-00 49832-00 49832-00 49832-00 49852-01 49853-02 49854-01 49854-01 49854-03 49854-03 49854-04 49854-04 49854-08 49854-08 49856-148 49856-148 49910-01 49910-02 49929-03 49929-03 49929-04 49929-04 49929-04 49929-04 49929-05 49929-05 49929-05 49929-05 49929-09 49929-09 49929-09 49929-09 49929-11 49929-11 49929-13 49929-13 49929-13 49929-13 49993-07 49993-07 49994-03 49994-03 50000-13 50000-13 50000-13 50000-13 50000-15 50000-15 50000-17 50000-19 50000-19 50001-11 50001-11 50003-01 50003-01 50004-03

Fitting, adapter Adapter Adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Lubricant, lift truck Clamp Fitting, female receptacle wire Fitting, female receptacle wire Fitting, 90× wire Fitting, 90× wire Fitting, male tab wire Fitting, male tab wire Thermostat Bearing Bearing Bearing Bearing Connector, tip Bushing Connector, SB-175 GRAY housing Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, SB-175 BLUE housing Cable, Negative Cable, Positive Bearing, ball Bearing Bearing Bearing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Race Race, inner Bearing, roller Bearing, roller Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Lockwasher Lockwasher Screw, cap Screw, cap Screw, cap

January 11, 2002

Return

4 3 10 4 3 18 11 12 19 9 3 2 1 2 34 35 35 35 9 8 8 * * 4 4 9 9 14 7 3 2 8 5 2 3 2 2 2 5 1 1 5 5 5 6 6 6 5 7 5 6 15 7 8 11 7 8 11 7 2 2 4 8 13 14 6 6 5 1 1 4 4 4 4 4 6 6 2 2 17

© BT Prime-Mover, Inc.

FIG.# Item# 6124-000 6128-001 6128-002 6120-000 6120-001 6126-001 6126-100 6127-000 6127-001 6127-002 6128-000 6128-001 6129-000 6129-001 6124-001 10020-000 4180-000 9370-000 9370-001 9370-000 9370-001 5310-000 9660-000 9660-000 7241-000 7241-001 7241-002 7241-003 5191-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5190-000 5191-000 5191-000 5191-000 3560-000 3550-000 6650-000 6650-001 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 7241-000 7241-001 7241-002 7241-003 6660-000 6660-001 7241-000 7241-001 7241-002 7241-003 7170-000 7110-100 7110-100 7170-000 7241-000 7241-001 7241-002 7241-003 0370-000 9500-000 0300-000 7110-000 7110-100 7110-100 7110-100 7110-100 7110-100 5180-000

5 8 2 12 12 3 3 1 1 1 1 1 4 4 5 5 5 * 1 * * * 3 1 33 32 32 32 2 3 1 1 1 1 1 1 1 1 4 5 12 5 24 21 49 8 8 8 11 33 33 33 23 20 20 20 2 2 6 6 6 6 4 32 31 5 43 42 42 42 2 3 8 14 25 22 33 21 34 1

265


WRX30 ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

52-00220-00 52-00220-00 52-00224-00 52-00224-00 52-00237-00 52-00237-00 52-00247-00 52-00247-00 52-00257-00 52-00257-00 52-00260-00 52-00260-00 52-00276-00 52-00276-00 52-00279-00 52-00279-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-07907-00 52-07907-00 52-07933-00 52-07933-00

Paint, BT BLACK semi gloss Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Paint, SAFETY YELLOW Paint, SAFETY ORANGE Paint, SAFETY ORANGE Spray, BT RED Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spray, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BT RED Paint, BT RED Hose, guard Hose, guard Hose, guard Hose, guard Sleeve Cable Cable Wire Wire

0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6129-000 6129-000 6129-001 6129-001 5430-000 9370-000 9370-001 5390-000 5390-001

266

Return

Part#

Description

FIG.# Item#

7 7 7 7 7 7 7 7 7 7 7 7 8 8 7 7 * * * * 12 * 4 12 12

© BT Prime-Mover, Inc.

January 11, 2002


Return


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