Quality Parts WSX-OS Electric Walkie Straddle Order Selector Effective Serial Number 272581AA000
Warning Read and observe all warnings on this unit before operating it.
NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 307599-000
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Date: June 26, 1997
PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER
BT will approve such changes requested as we can properly evaluate and rerate as to capacity Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.
Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
INSTRUCTIONS FOR RETURNING PARTS
EXPLANATION OF SERIAL NUMBER
Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.
WSX-OS 2 7 265 001
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
Number of unit for that day Day of year Year Decade
Model
2
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© BT Products AB
June 26, 1997
GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A. Right Side B. Rear C. Left Side D. Forward
PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K
June 26, 1997
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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products AB
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
3
Quality Parts
9999
8520-002
0560 7110 0850
7160 7310
0820 0840
5330 5380 5510
0640
5390 5230 5290 5310
4110
5310
5190 8520
4180 0400 3160 5160 5440 5190 5460 5360 5590 5400 5610 5710 5750 5790 0340 1700 5430 2550 3530 6120 4
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3550 6125 0820
5810 6100
5110 8340
0350
© BT Products AB
June 30, 1997
Quality Parts
0000 CHASSIS 0340-015 Inspection, Covers 0350-007 Support / Stabilization Arms 0400-007 Frame / Chassis Component 0560-002 Platform and mounting points 0640-014 Driver controls (Mechanical) 0820-017 Finger / toe guards (Windshield) 0820-019 Finger / Toe Guards (Toe guards) 0840-010 Driver protection 0850-011 Decals, Warnings (Main truck) 0850-012 Decals, Warnings (Platform)
1000 DRIVE MOTOR 1700-015 Electrical Drive Motor
2000 DRIVE GEAR / TRANSMISSION 2550-007 Mechanical drive gear unit
3000 BRAKE / WHEEL SYSTEM 3160-008 Brake drum / Disc assembly 3530-006 Drive Wheel 3550-016 Fork / Support arm wheels (Load Wheel)
4000 STEERING SYSTEM 4110-031 Steering arm / wheel / lever 4180-000 Steering bearing, Radial bearing
June 30, 1997
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© BT Products AB
5
Quality Parts
5000 ELECTRICAL SYSTEM 5110-005 Battery (24 Volt GNB battery pack) 5160-009 General alarm signal 5190-008 Battery cut out contactor / plug (Battery connector) 5190-024 Battery cut out contactor / plug (Line contactor) 5230-009 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-015 Start / stop switch 5310-023 Start / stop switch (Emergency stop) 5330-010 Speed control 5360-003 Relay, electrical modules (Relay) 5380-000 Micro switch 5390-021 Control cables / harnesses 5400-003 Electrical drive motor system 5430-022 Motor cable, resistor 5440-004 Direction contactors 5460-013 Transistor panel 5510-014 Micro switches 5590-004 Control cables, harness 5610-001 Pump contactor 5710-003 PCBs logic card / box 5750-000 Safety / position / switches / sensors 5750-034 Safety / position / switches / sensors 5790-005 Control cables / harnesses 5810-003 Pump motor assembly
6000 HYDRAULIC SYSTEM 6100-015 Hydraulic Unit (Electric lifting) 6120-005 Hoses and pipes, connections, fixation 6125-038 Hoses, pipes, connections, mounting points
7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7110-017 Mast section 7170-006 Lifting gear 7310-024 Lift cylinder
6
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© BT Products AB
June 30, 19976
Quality Parts
8000 PERIPHERAL / INSTALLATION EQUIPMENT 8340-001 Battery charger (24 Volt GNB battery pack) 8520-002 Access, safety equipment (Safety belt, tether) 8520-003 Access, safety equipment (Key pad)
9000 OPTIONS / ATTACHMENTS 9370-008 Warning lights / alarm 9999-000 Special tools and lubrications
June 30, 1997
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© BT Products AB
7
Quality Parts
0340-015 0340-015
17, 18, 19, 20
22
21
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© BT Products AB
June 26, 1997
Quality Parts
0340-015
0340-015 Inspection, Covers ITEM # PART #
NAME
17 18 19 20 21 22
Lock Assembly Spring Nut, clip Pin, cotter Cover, left Cover, right
134518 134385 28979 21441 134512-030 134513-030
June 26, 1997
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# FOR ASSY.
© BT Products AB
2 4 2 2 1 1
UNITS
Quality Parts
0350-007 0350-007
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© BT Products
January 1997
Quality Parts
0350-007
0350-007 Support / Stabilization Arms ITEM # PART #
NAME
11 12 13 14 15 16 17 18 19 20
Sleeve Screw Screw Spring Screw Nut Nut Screw Axle Ring, locking
146372 28740 27711 146222 28257 21123 20777 28469 144876-001 24000
January 1997
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# FOR ASSY. 2 2 2 2 8 8 2 2 2 2
© BT Products
UNITS
Quality Parts
0400-007 0400-007
12
13
11
14
24 25
27
15
26 23
17 18
22
17
17
16
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© BT Products
June 26, 1997
Quality Parts
0400-007
0400-007 Frame / Chassis Component ITEM # PART #
NAME
# FOR ASSY.
11 12 13 14 15 16 17 18
Guard, dust Guard Clamp Clamp Conduit entry (Grommet) Nut Screw Bracket
1 As Req’d. 1 1 2 2 4 1
134501 22420 28192 138966 134334 20130 20044 146793
June 26, 1997
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© BT Products
UNITS
Quality Parts
0560-002 0560-002
1
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© BT Products AB
May 12, 1997
Quality Parts
0560-002
0560-002 Platform and mounting points ITEM # PART # 1 * * * * * * * * * * *
305741-000 21089-01 11857-03 305709-00 26926-00 52-07968-00 26951-00 29160-00 11854-04 49922-04 14851-02 306705-00
May 12, 1997
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NAME
# FOR ASSY.
Platform Bearing Shim, .050” (1.27mm) Mat, floor Hook, chain Chain, twist link (9 Feet) Snap, eye bolt Shield, front top Screw, cap Screw Nut, clip Shield, back
1 4 As Req’d. 1 6 As Req’d. 3 1 3 2 2 1
© BT Products AB
UNITS
Quality Parts
0640-014 0640-014
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© BT Products
May 12, 1997
Quality Parts
0640-014
0640-014 Driver controls (Mechanical) ITEM # PART #
NAME
11 12 13 14 15 16 17 18 19 20
Rocket Pin, roll Bushing Axle Roller Pin, roll Returner Spring Button, push Pin
141851 20524 140176 142362 109631 20524 101216 46490 55964 23790
May 12, 1997
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# FOR ASSY. 2 2 2 1 1 1 1 1 1 1
© BT Products
UNITS
Quality Parts
0820-017 0820-017
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© BT Products AB
June 26, 1997
Quality Parts
0820-017
0820-017 Finger / toe guards (Windshield) ITEM # PART #
# FOR ASSY.
NAME
1 2 3 4 5 6 7
305064-002 Screen 11016-01 Washer, flat 11009-04 Lockwasher 11045-03 Screw, cap 41084-23 Channel, steel 41083-19 Channel, rubber ------------------- Windshield (Secure this part locally) Laminated safety sheet glass S.A.E. J-673 19” x 49.75” x .234” 8 4184-07 Channel, steel 9 41083-04 Channel, rubber
June 26, 1997
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© BT Products AB
1 10 10 10 2 2 1 1 1
UNITS
Quality Parts
0820-019 0820-019
19
18 16, 17
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15
© BT Products AB
June 26, 1997
Quality Parts
0820-019
0820-019 Finger / Toe Guards (Toe guards) ITEM # PART #
NAME
15 16 17 18 19
Protection Screw Nut Protection Screw
139450 29732 28980 137712 29544
June 26, 1997
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# FOR ASSY. 1 8 8 1 6
© BT Products AB
UNITS
Quality Parts
0840-010 0840-010
Return
© BT Products
May 12, 1997
Quality Parts
0840-010
0840-010 Driver protection ITEM # PART #
NAME
11 12 13
Button, push Spring Control
109624 27309 109850
May 12, 1997
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# FOR ASSY. 1 4 1
© BT Products
UNITS
Quality Parts
0850-011 0850-011
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© BT Products AB
July 01, 1997
Quality Parts
0850-011
0850-011 Decals, Warnings (Main truck) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 12 12 12 12 13 14 15 * * * *
306106-000 136246 306107-000 121786-002 121787-002 306105-000 NSS 148226 151847 151848 305955-000 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 72082 148227 148223 23296-00 49804-00 307589-000 307599-000
July 01, 1997
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NAME
# FOR ASSY.
Decal, WARNING Decal, lifting hooks Decal, WARNING Sign Sign Decal, NO RIDING Plate, DATA Decal, LOWER Decal, Right BT LOGO Decal, Left BT LOGO Decal, WARNING Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Sign, oil Decal, horn Decal, direction Cable, OPERATOR’S MANUAL Sleeve, OPERATOR’S MANUAL Manual, WSX05 OPERATOR’S Manual, WSX05 PARTS
1 2 2 1 1 1 1 1 1 1 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1
© BT Products AB
UNITS
Quality Parts
0850-012 0850-012
1
3 2
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© BT Products AB
June 26, 1997
Quality Parts
0850-012
0850-012 Decals, Warnings (Platform) ITEM # PART # 1 2 3
26744-00 29287-00 NA
June 26, 1997
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# FOR ASSY.
NAME Decal, belt Decal, warning Nameplate
© BT Products AB
1 1 1
UNITS
Quality Parts
1700-015 1700-015 11
01
12 13 14 15
03
2 8 29 3 0 31
16
10
27
02 17 18
26
19
25
13 12 09
24 23 22 21 20
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© BT Products AB
June 30, 1997
Quality Parts
1700-015
1700-015 Electrical Drive Motor ITEM # PART # 01 02 03 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
138052 135858 135853 139178 139177 135882 20224 21351 27542 28560 22122 149423 27899 27900 20923 29515 29516 29517 26102 139172 27898 148206 27551 21110 21275 20081
June 30, 1997
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# FOR ASSY.
NAME Motor Assembly Brush Bridge, brush Rotor Stator Shield, Bearing Screw Washer Ring, locking Bearing Ring, locking Shield, Bearing Cable Key Ring, lock Ring, lock Washer Washer Bearing Shield, bearing Seal Plug Bushing, Isolation Nut Washer Nut
© BT Products AB
1 4 1 1 1 1 1 14 1 1 1 1 2 1 1 1 1 1 1 1 1 4 4 2 2 2
UNITS
Quality Parts
2550-007 2550-007 01
37 35 11 12 38 42 43 39 44 32
43 42
45 13
34
15 14
16 31 29
17
28
20
18
21
19
22
26 24
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30
© BT Products
25
June 30, 1997
Quality Parts
2550-007
2550-007 Mechanical drive gear unit ITEM # PART # 01 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 34 35 37 38 39 41 42 43 44 45
136513 135915 28998 See Chart 21141 See Chart 27208 101092 101098 23604 27206 See Chart 28519 20276 127280 141687 135340 27206 See Chart 28490 126998 27216 20016 135342 27211 135345 137959 20016 101097 63081 137958 27207
NAME
# FOR ASSY.
Driving Gear Assembly Dip stick Washer Shim Screw Shim Bearing, roller Kit, Bevel gear Nut Washer Bearing, roller Shim Screw Screw Cap Packing Housing, gear Bearing, roller Shim Sealing Axle Screw Nut Cap Plug Packing Gear wheel Nut Nut Washer Gear wheel Bearing
1 1 1 As Req’d. 4 As Req’d. 1 1 1 1 1 As Req’d. 2 2 1 1 1 1 As Req’d. 1 1 4 8 1 1 1 1 8 2 2 1 1
Shim Chart Size
Item # 13
Item # 15
Item # 21
Item # 29
Shim, .001” (0.05 mm) Shim, .003” (0.1 mm) Shim, .007” (0.2 mm) Shim, .011” (0.3 mm) Shim, .019” (0.5 mm) Shim, .03” (1 mm)
27220
27232
27238
27226
27221 27222 27223 27224 27225
27233 27234 27235 27236 27237
27209 27240 27241 27242 27243
27227 27228 27229 27230 27231
June 30, 1997
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© BT Products
UNITS
Quality Parts
3160-008 3160-008 11
12
13
14
15
29 16 17 28
16
27 26 18
19
20
21
22 23
24
25
Return
© BT Products
June 30, 1997
Quality Parts
3160-008
3160-008 Brake drum / Disc assembly ITEM # PART #
NAME
11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30
Arm Nut Nut Nut Screw Washer Spring Plate, pressure Nut Screw Disc, brake Ring, lock Washer Driver Disc Screw Nut Screw Roller
137191 20016 20433 20396 20055 20375 29603 138730 134482 134484 28044 20004 20882 28049 138729 23913 21110 20460 21955
June 30, 1997
Return
# FOR ASSY. 1 1 1 1 4 8 4 1 4 1 1 1 1 1 1 2 2 1 1
© BT Products
UNITS
Quality Parts
3530-006 3530-006
Return
© BT Products
January 1997
Quality Parts
3530-006
3530-006 Drive Wheel ITEM # PART #
NAME
02 11 12
Drive wheel (Vulkollan) Screw Washer
129920 110803 21393
January 1997
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# FOR ASSY.
© BT Products
1 5 5
UNITS
Quality Parts
3550-016 3550-016
01
02 11
12
13
14
Return
© BT Products
June 30, 1997
Quality Parts
3550-016
3550-016 Fork / Support arm wheels (Load Wheel) ITEM # PART #
NAME
01 02 11 12 13 14
Wheel Assembly, Vulkollan load Wheel, Vulkollan Bearing, ball Seal Ring, lock Axle
146382 148234 20023 20905 24000 144876-001
June 30, 1997
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# FOR ASSY.
© BT Products
2 2 4 4 2 2
UNITS
Quality Parts
4110-031 4110-031
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© BT Products AB
June 26, 1997
Quality Parts
4110-031
4110-031 Steering arm / wheel / lever ITEM # PART # 01 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
147699 45439 28545 24470 144950 144846 20276 142250 20404 20016 21110 134491 134476 21307 22059 147427 134494 20189 140271-067 140177 147392 147038 136723-003 28936 147721 28970 29790 147032 20867
June 26, 1997
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# FOR ASSY.
NAME Steering arm assembly Cap Screw Screw Arm Handle Screw Cap Washer Nut Nut Bracket Plate Washer Screw Cap Axle Pin Suspension Bushing Cap Bracket Washer Screw Screw Screw Nut Arm Screw
© BT Products AB
1 1 4 2 1 1 2 1 2 2 2 1 1 2 2 1 1 1 1 2 1 1 4 4 4 4 4 1 14
UNITS
Quality Parts
4180-000 4180-000
11 12 01 13
15
14
Return
© BT Products
June 30, 1997
Quality Parts
4180-000
4180-000 Steering bearing, Radial bearing ITEM # PART #
NAME
01 11 12 13 14 15
Bearing, ball Screw Washer Washer Screw Seal
110290 20532 20375 20228 20651 28070
June 30, 1997
Return
# FOR ASSY. 1 8 8 2 2 1
© BT Products
UNITS
Quality Parts
5110-005 5110-005 10
14
9 4
5
7 8 1 3
2 15
6
11 12 13
Return
© BT Products
December 1996
Quality Parts
5110-005
5110-005 Battery (24 Volt GNB battery pack) ITEM # PART #
Battery Pack (Weight = 290 lbs.)
*
302970-001
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
305068-000 Tray ------------------- Charger assembly (See 8340 section) 305069-000 Battery 305070-000 Cable, SB-175 plug 305071-000 Cable 305072-000 Cable 305073-000 Grommet 305074-000 Decal 305075-000 Decal, DANGER 305076-000 Nameplate 305077-000 Bolt 305078-000 Bracket, hold down 305079-000 Lockwasher NSS Decal, serial number 305080-000 Bracket, back hold down
December 1996
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NAME
© BT Products
# FOR ASSY.
UNITS
1
24 Volt
1 1 4 1 2 2 2 1 1 1 2 2 2 1 2
Quality Parts
5160-009 5160-009
Return
© BT Products AB
June 26, 1997
Quality Parts
5160-009
5160-009 General alarm signal ITEM # PART #
NAME
01 * 11 12 13 14 15 16 17
Horn Capacitor, horn Screw Washer Nut Button, push Nut Switch, micro Washer
144942 307349-000 20078 21275 20081 140856 46205 21945 42993
June 26, 1997
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# FOR ASSY.
© BT Products AB
1 1 1 1 1 2 2 2 1
UNITS
Quality Parts
5190-008 5190-008
Return
© BT Products
January 1997
Quality Parts
5190-008
5190-008 Battery cut out contactor / plug (Battery connector) ITEM # PART #
NAME
11 11 11 11 12 13
Connector, GRAY Connector, YELLOW Connector, RED Connector, BLUE Cable Cable
49854-01 49854-03 49854-04 49854-08 148194 148195
January 1997
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# FOR ASSY.
© BT Products
1 1 1 1 1 1
UNITS GRAY YELLOW RED BLUE
Quality Parts
5190-024 5190-024
1 2
6
3 5
7 4
8
9
Return
© BT Products AB
March 13, 1998
Quality Parts
5190-024
5190-024 Battery cut out contactor / plug (Line contactor) ITEM # PART # 1 2
301951-010 304799-000
March 13, 199
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# FOR ASSY.
NAME Screw, cap Contactor, line
© BT Products AB
2 1
UNITS
Quality Parts
5230-009 5230-009
Return
© BT Products
January 1997
Quality Parts
5230-009
5230-009 Voltage / battery indicator ITEM # PART # 1 2 3
305282-001 301445-001 14915-01
January 1997
Return
# FOR ASSY.
NAME Battery Discharge Indicator, BDI Battery Discharge Indicator/Hourmeter Plug, gauge (Cap)
© BT Products
1 1 1
UNITS
Quality Parts
5290-001 5290-001
1
QUARTZ
HOURS
1 10
Return
© BT Products
October 1996
Quality Parts
5290-001
5290-001 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
1
© BT Products
UNITS
Quality Parts
5310-015 5310-015
Return
© BT Products
May 12, 1997
Quality Parts
5310-015
5310-015 Start / stop switch ITEM # PART #
NAME
01 11 12 13 14
Switch, key Switch, micro Lever Screw Washer
28554 22409 22563 23638 21392
May 12, 1997
Return
# FOR ASSY. 1 1 1 2 2
© BT Products
UNITS
Quality Parts
5310-023 5310-023
1
Return
© BT Products AB
May 14, 1997
Quality Parts
5310-023
5310-023 Start / stop switch (Emergency stop) ITEM # PART # 1
305658-000
May 14, 1997
Return
# FOR ASSY.
NAME Switch, emergency stop
© BT Products AB
1
UNITS
Quality Parts
5330-010 5330-010
Return
© BT Products
May 12, 1997
Quality Parts
5330-010
5330-010 Speed control ITEM # PART #
NAME
02 03 13 14 15 16 18 19 20 21 22 23 24 25
Switch, micro Lever Screw Bracket Screw Washer Washer Nut Nut Washer Screw Bracket Gear Potentiometer
22409 29078 20720 134065 21134 21392 21392 20255 20257 21317 20867 101215 119697 137589
May 12, 1997
Return
# FOR ASSY. 2 4 2 1 4 4 2 2 2 2 2 1 1 1
© BT Products
UNITS
Quality Parts
5360-003 5360-003
1
Return
© BT Products
June 13, 1997
Quality Parts
5360-003
5360-003 Relay, electrical modules (Relay) ITEM # PART # 1 1 *
49367-01 304011-001 302367-012
June 13, 1997
Return
# FOR ASSY.
NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw
© BT Products
UNITS
1 (Sealed) 2
Quality Parts
5380-000 5380-000
1
2
3
Return
© BT Products AB
May 14, 1997
Quality Parts
5380-000
5380-000 Micro switch ITEM # PART # 1 2 3
301197-000 301197-001 301197-002
May 14, 1997
Return
# FOR ASSY.
NAME Switch, raise Switch, lower Switch, horn
1 1 1
© BT Products AB
UNITS
Quality Parts
5390-021 5390-021
01 16
13
14
11
12
Return
© BT Products
June 30, 1997
Quality Parts
5390-021
5390-021 Control cables / harnesses ITEM # PART #
NAME
01 11 12 13 14 16
Fuse, 7.5 Amp Harness, head Harness, stem Harness, Main truck Bracket Bracket
122308-075 147820 146335 148192 134065 135422
June 30, 1997
Return
# FOR ASSY.
© BT Products
1 1 1 1 1 1
UNITS
Quality Parts
5400-003 5400-003
14 01 13 12
Return
© BT Products
11
July 10, 1997
Quality Parts
5400-003
5400-003 Electrical drive motor system ITEM # PART #
NAME
01 11 12 13 14
Contactor assembly Screw Washer Washer Nut
137198 26611 21351 22474 28929
July 10, 1997
Return
# FOR ASSY.
© BT Products
1 2 2 2 2
UNITS
Quality Parts
5430-022 5430-022
Return
© BT Products AB
May 15, 1997
Quality Parts
5430-022
5430-022 Motor cable, resistor ITEM # PART #
NAME
01 05 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Fuse, 100AMP Fuse, 160AMP Cable Cable Cable(4) Cable(5) Cable(A2) Cable(A1) Cable Cable Cable Cable Cable Cable Cable Insulator Washer Washer Nut Screw Contactor assembly, line Cable
29228 29223 148195 148194 139216 139217 139174 139173 136749 146033 136765 147215 146038 146037 136746 65183 20348 21393 20045 27500 304799-000 49856-66
May 15, 1997
Return
# FOR ASSY.
© BT Products AB
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4 1 1
UNITS
Quality Parts
5440-004 5440-004
Return
© BT Products
July 10, 1997
Quality Parts
5440-004
5440-004 Direction contactors ITEM # PART #
NAME
01 02 11
Contactor Assembly Set, contact Kit, isulator
135653 135625 135623
July 10, 1997
Return
# FOR ASSY.
© BT Products
2 2 2
UNITS
Quality Parts
5460-013 5460-013
Return
© BT Products
July 10, 1997
Quality Parts
5460-013
5460-013 Transistor panel ITEM # PART #
NAME
01
Controller, transistor
137197-002
July 10, 1997
Return
# FOR ASSY.
© BT Products
1
UNITS
Quality Parts
5510-014 5510-014
Return
© BT Products
May 12, 1997
Quality Parts
5510-014
5510-014 Micro switches ITEM # PART #
NAME
11 12 13 14
Screw Washer Switch, micro Lever
23638 21392 22409 29078
May 12, 1997
Return
# FOR ASSY. 4 4 4 2
© BT Products
UNITS
Quality Parts
5590-004 5590-004
14
15
Return
© BT Products AB
January 13, 1998
Quality Parts
5590-004
5590-004 Control cables, harness ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 * * * 15
Disconnect, male Terminal, male Grip, bus drop Spring Clip Cable, 90/138 (2286/3505mm) Clamp Screw, cap Lockwasher Washer, flat Disconnect, female Terminal, female Tie, wire Harness, platform wiring Zener Diode Pot, trimmer Harness
1 10 1 1 1 1 90/138 2 2 2 2 1 10 As Req’d. 1 1 5 1 1
20148-01 20188-00 49829-02 49934-00 21797-00 26654-11 15677-08 14892-01 11009-06 11016-03 20148-02 20189-00 25332-01 307330-000 307331-000 49607-00 307347-000 308028-000
January 13, 1998
Return
© BT Products AB
UNITS
Quality Parts
5610-001 5610-001
Return
© BT Products
August 08, 1997
Quality Parts
5610-001
5610-001 Pump contactor ITEM # PART #
NAME
01 02 11
Contactor assembly Set, contact Kit, insulator
135654 135628 135627
August 08, 1997
Return
# FOR ASSY.
© BT Products
1 1 1
UNITS
Quality Parts
5710-003 5710-003
11
Return
01
© BT Products
12
June 30, 1997
Quality Parts
5710-003
5710-003 PCBs logic card / box ITEM # PART #
NAME
01 11 12
Logic box Plate, insulation Screw
136833-002 74615 27500
June 30, 1997
Return
# FOR ASSY.
© BT Products
1 1 4
UNITS
Quality Parts
5750-000 5750-000
1
2
3
Return
© BT Products AB
May 14, 1997
Quality Parts
5750-000
5750-000 Safety / position / switches / sensors ITEM # PART # 1 2 3
304443-000 49409-00 49873-00
May 14, 1997
Return
# FOR ASSY.
NAME Switch, limit Connector, electrical Switch, chain slack
© BT Products AB
1 1 1
UNITS
Quality Parts
5750-034 5750-034
Return
© BT Products
May 12, 1997
Quality Parts
5750-034
5750-034 Safety / position / switches / sensors ITEM # PART #
NAME
02 04 11 12 13 14 15 16 17
Switch, micro Switch, micro Washer Screw Lever Nut Nut Washer Screw
29697 22409 21392 21438 29386 74400 20255 21392 22256
May 12, 1997
Return
# FOR ASSY. 1 1 2 2 1 1 2 2 2
© BT Products
UNITS
Quality Parts
5790-005 5790-005
Return
© BT Products
January 1997
Quality Parts
5790-005
5790-005 Control cables / harnesses ITEM # PART #
NAME
11 12
Harness, wiring Harness, wiring
134889 146323
January 1997
Return
# FOR ASSY. 1 1
© BT Products
UNITS
Quality Parts
5810-003 5810-003
Return
© BT Products AB
January 1997
Quality Parts
5810-003
5810-003 Pump motor assembly ITEM # PART #
NAME
01 02 03 11 12
Motor assembly, pump Set, brush Bride, brush Bolt, outlet O ring
27589 27591 27425 135919 27585
January 1997
Return
# FOR ASSY.
© BT Products AB
1 1 1 2 1
UNITS
Quality Parts
6100-015 6100-015 01
23
24 25
11
26
27
20
13 14
28
12
29
18
15
16
19
20
17
Return
© BT Products
June 30, 1997
Quality Parts
6100-015
6100-015 Hydraulic Unit (Electric lifting) ITEM # PART #
NAME
01 11 12 13 14 15 16 17 18 19 20 23 24 25 26 27 28 29
Pump assembly Valve, non return Tank Cap Filter Valve Valve, restriction Valve Set, packing Valve Coil Clamp Bracket Bracket Screw Pump Filter Filter
147673 143374 147435 143380 143382 143373 148272 148271 148312 143371 143372 143381 150455 150456 20154 129666 152716 143382
June 30, 1997
Return
# FOR ASSY.
© BT Products
1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1
UNITS
Quality Parts
6120-005 6120-005
01
02
Return
© BT Products
January 1997
Quality Parts
6120-005
6120-005 Hoses and pipes, connections, fixation ITEM # PART #
NAME
01 02
Hose assembly Fitting, 90°
138075 29812
January 1997
Return
# FOR ASSY. 1 1
© BT Products
UNITS
Quality Parts
6125-038 6125-038
6
1 2 3
4
5
Return
© BT Products AB
May 13, 1997
Quality Parts
6125-038
6125-038 Hoses, pipes, connections, mounting points ITEM # PART # 1 2 3 4 5 6
25108-07 Adapter 21037-01 Regulator, flow 49623-01 Elbow, 90° 49517-36 Hose 307329-000 Adapter ------------------- Cylinder assembly
May 13, 1997
Return
# FOR ASSY.
NAME
© BT Products AB
1 1 1 1 1 1
UNITS
Quality Parts
7110-017 7110-017
8
9
4
1 2
3
7
5
6 4 10 16 15
11 17
12 13
14 1 2
Return
© BT Products
September 23, 1998
Quality Parts
7110-017
7110-017 Mast section ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
NAME
11857-03 Shim, 0.050 in. (1.27mm) 21089-01 Bearing 11852-22 Screw, socket head 21112-00 Bar, clamp 21111-02 Block, 0.0359 in. (0.9mm) spacer 21111-01 Block, 0.375 in. (9.5mm) spacer 11854-04 Screw, cap 21106-04 Column, inner 90/138 (2286/3505mm) 21110-00 Bar, sheave head tie ------------------- Cylinder assembly 11143-04 Screw, cap 11016-03 Washer, flat 21797-00 Clip 49267-00 Pin assembly 21090-00 Stop, column 11009-12 Lockwasher 307188-000 Column, outer 90/138 (2286/3505mm)
September 23, 1998
Return
# FOR ASSY.
© BT Products
UNITS
As Req’d. 4 4 2 2 2 4 1 90/138 1 1 1 1 2 2 2 2 1 90/138
Quality Parts
7170-006 7170-006
Return
© BT Products
September 23, 1998
Quality Parts
7170-006
7170-006 Lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
14994-05 Screw, cap 14993-18 Washer, flat 21746-00 Sheave, electrical cable 26493-01 Bearing 21775-00 Head, sheave 11047-09 Screw, socket head flat 21533-03 Sheave, steering cable 11170-08 Nut 11523-04 Bearing 21056-00 Sheave, lift chain 11073-21 Pin, roll ------------------- Lift cylinder assembly 11261-12 Nut 49267-00 Pin, lift chain 21055-00 Anchor, chain 52-07962-00 Chain, lift 14 Feet (4268mm) 90/138 (2286/3505mm) 11160-09 Fitting, grease 21057-00 Shaft, sheave
September 23, 1998
Return
# FOR ASSY.
NAME
© BT Products
UNITS
1 1 1 3 1 1 2 2 2 2 2 1 4 2 2 As Req'd. 90/138 2 2
Quality Parts
7310-024 7310-024
Return
© BT Products AB
May 13, 1997
Quality Parts
7310-024
7310-024 Lift cylinder ITEM # PART #
NAME
# FOR ASSY.
UNITS 90/138
*
21182-05
Cylinder assy., 90/138 (2286/3505mm)
1
1K 2K 3K 4 5K 6K 7 8K 9K 10K 11K 12 13 14 15 16 K
NSS NSS NSS 40067-00 NSS NSS 21180-02 NSS NSS NSS NSS 21183-02 21184-00 49275-00 49274-10 12391-10 300997-000
Wiper, cylinder Seal, rod Ring, wear Bearing Ring, backup O ring Rod, cylinder 90/138 (2286/3505mm) Guide Ring, retainer Seal, washer Screw Tube, cylinder 90/138 (2286/3505mm) Plunger assembly Spring Plug O ring Kit, seal (Contains items marked with “K”)
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1
May 13, 1997
Return
© BT Products AB
90/138
90/138
Quality Parts
8340-001 8340-001
Return
© BT Products
May 1995
Quality Parts
8340-001
8340-001 Battery charger (24 Volt GNB battery pack) ITEM # PART #
# FOR ASSY.
UNITS 24 Volt
*
304505-000
Battery pack charger assembly
1
1 2 3 4 * 5 6 7 8 9 * 10 11 12 13 *
305099-000 NA 305104-000 302320-000 305100-000 NA 305101-000 305098-000 NA 305102-000 305103-000 NA 305105-000 NA NA 305678-000
Cord, A.C. Strain relief, A.C. Switch, red stop Holder, fuse Fuse, 15 AMP 24 Volt Case, top Plug, SB-175 Control, 24 Volt circuit Case, main Rectifier assembly Rectifier, SCR Transformer, power Shunt assembly, D.C. Case, back Bracket, D.C. plug mounting Veristor, 24 Volt
1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1
May 1995
Return
NAME
© BT Products
24 Volt
24 Volt
24 Volt
Quality Parts
8520-002 8520-002
1
3
2
Return
© BT Products
November 18, 1997
Quality Parts
8520-002
8520-002 Access, safety equipment (Safety belt, tether) ITEM # PART # 1 1 2 3 3 3 3 3 3 *
29346-00 305506-000 29595-00 14959-04 14959-03 14959-00 29524-00 14959-01 14959-02 307913-000
November 18, 1997
Return
# FOR ASSY.
NAME Tether, retractable (6-7 feet with 2 in. web) Tether, retractable (11 feet with 2 in. web) Line, tether Belt, extra small safety (28-36 in.) Belt, small safety (32-40 in.) Belt, medium safety (36-44 in.) Belt, medium safety (use with tether 305506-000) Belt, large safety (40-48 in.) Belt, extra large safety (44-52 in.) Harness, body
© BT Products
1 1 1 1 1 1 1 1 1 1
UNITS
28-36“ 32-40“ 36-44“ 40-48“ 44-52“
Quality Parts
8520-003 8520-003
01
Return
© BT Products AB
May 13, 1997
Quality Parts
8520-003
8520-003 Access, safety equipment (Key pad) ITEM # PART #
NAME
# FOR ASSY.
01 *
Key pad Screw
1 2
307231-000 23006
May 13, 1997
Return
© BT Products AB
UNITS
Quality Parts
9370-008 9370-008
1
2
3 4
5
6
7
8
9 10 11
Return
© BT Products AB
May 14, 1997
Quality Parts
9370-008
9370-008 Warning lights / alarm ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 8 9 10 11 *
Screw Alarm Washer, flat Nut Screw Light, strobe (12-48 Volt) Grommet Clamp Washer, flat Lockwasher Nut Wire, 16/3 gauge (11 feet [3353mm])
2 1 2 2 2 1 1 1 2 2 2 As Req’d.
11045-02 49283-00 11016-01 11170-04 49698-06 29034-03 11813-07 15677-08 11016-03 11009-06 11261-06 52-07918-00
May 14, 1997
Return
© BT Products AB
UNITS
Quality Parts
9999-000 9999-000
1
3
2
4
6
5
Return
© BT Products
January 21, 1998
Quality Parts
9999-000
9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *
202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000
January 21, 1998
Return
# FOR ASSY.
NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator
© BT Products
1 1 1 1 1 1 1 1 1
UNITS