Quality Parts CMX Electric Center Riding Pallet Truck Effective Serial Number CMX6027231001
Designed and built for Coles Myer Supermarkets
Warning Read and observe all warnings on this unit before operating it.
NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308076-000
Return
Date: February 10, 1998
PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER
BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.
Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
INSTRUCTIONS FOR RETURNING PARTS
EXPLANATION OF SERIAL NUMBER
Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.
CSX 00 2 7 265 001
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
Number of unit for that day Day of year Year Decade Capacity Model
1
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© BT Products AB
June 05, 1997
GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A. Right Side B. Rear C. Left Side D. Forward
PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K
June 05, 1997
Return
30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products AB
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
2
Quality Parts
0850 7400
5510
5330 5390 9660-009
5160
5180 5190
4110 5310
0640
5230 5290
0340 4180
3550 0390
5810 6100 6125 1700
3580
3300 3360 2550
9910 3530 0300
7310
5360 5340 5430 9660-010 3540 5460 3560 9999
3 Return
© BT Products
February 03, 1998
Quality Parts
0000 CHASSIS 0300-010 Frame / Chassis 0340-021 Inspection covers (Splash guard) 0340-028 Inspection covers (Side cover) 0340-029 Inspection covers (Shields & guards) 0390-004 Battery compartment parts 0480-000 Bumpers, shock absorbers 0640-018 Drivers controls (speed & direction) 0850-016 Signs, warnings
1000 DRIVE MOTOR 1700-004 Electrical drive motor (24 Volt 300/400 Amp traction system)
2000 DRIVE GEAR / TRANSMISSION 2550-003 Mechanical drive gear unit
3000 BRAKE / WHEEL SYSTEM 3300-006 Parking brake system 3360-001 Brake drum/disc assembly 3530-001 Drive wheel 3540-000 Support / swivel wheel (Pivot) 3540-005 Support / swivel wheel 3550-007 Fork / support arm / outrigger wheels 3560-002 Stabilizer wheel 3580-002 Guide wheels
4000 STEERING SYSTEM 4110-001 Steering arm / wheel (Handle stem) 4110-021 Steering arm / wheel 4180-002 Steering / radial bearing
February 03, 1998 Return
© BT Products
4
Quality Parts
5000 ELECTRICAL SYSTEM 5160-011 General alarm signal 5190-004 Battery cut out contactor / plug (Line contactor) 5190-025 Battery cut out contactor / plug (battery connector) 5230-004 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-001 Start / stop switch 5310-024 Start / stop switch (Prime-Trak cylinder switch) 5330-011 Speed controls 5360-003 Relay, electrical modules (Relay) 5360-004 Relay, electrical modules (Time delay) 5390-004 Control cables / harness (Handle head) 5390-011 Control cables / harness (Control wire) 5430-023 Motor cables, resistors (24 Volt, 400 Amp system) 5460-021 Transistor panel (24V, 400 amp system) Effective Serial number 27300001 and UP 5510-013 Micro switches 5810-013 Pump motor (24 Volt)
6000 HYDRAULIC SYSTEM 6100-021 Hydraulic pump 6100-022 Hydraulic pump (Prime-Trak) 6125-018 Hoses, pipes, connections, mounting points 6125-019 Hoses, pipes, connections, mounting points (Prime-Trak)
7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7310-011 Lift cylinder 7310-013 Lift cylinder (With grease fitting) 7400-002 Lift and carrying devices (Package guard)
9000 OPTIONS / ATTACHMENTS 9660-009 Electrical heater 9660-010 Electrical heater (24 Volt) 9910-000 Electrical controllers (Handset) 9999-000 Special tools and lubrications
5 Return
© BT Products
February 03, 1998
Quality Parts
February 03, 1998 Return
© BT Products
6
Quality Parts
0300-010 0300-010
28 29
2 24 4
11
11
27
3
1
4 11 30 25 25
26
1 4
11
23 4 4 24
13
4 5 21 17 18
6 8
5
15 16 14 8
22
18
16 11
5
10
12 11
4
9 7
11 10
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21
4
20
© BT Products
19
January 30, 1998
Quality Parts
0300-010
0300-010 Frame / Chassis ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30
# FOR ASSY.
NAME
304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6 mm X 45 mm) 11160-09 Fitting, grease 29833 Pin, roll (6 mm X 50 mm) 11160-11 Fitting, grease X301612-027 Rod, pull 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6 mm X 60 mm)
January 30, 1998 Return
© BT Products
3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1
UNITS Cold Storage
Cold Storage
Cold Storage
Cold Storage
Cold Storage Cold Storage
Cold Storage
Quality Parts
0340-021 0340-021
3
1
4
2
Return
© BT Products
June 17, 1997
Quality Parts
0340-021
0340-021 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4
306852-000 20259 50001-09 304764-000
June 17, 1997 Return
# FOR ASSY.
NAME Guard, splash Screw Lockwasher Standoff
© BT Products
1 3 3 3
UNITS
Quality Parts
0340-028 0340-028
2
1
Return
© BT Products
January 30, 1998
Quality Parts
0340-028
0340-028 Inspection covers (Side cover) ITEM # PART # 1 * 2
# FOR ASSY.
NAME
X307861-000 Cover, side 22534 Screw, cap X302597-001 Pad, foot
January 30, 1998 Return
2 8 1
© BT Products
UNITS
Quality Parts
0340-029 0340-029
3
1 4
1
17
2
13 12 14
15
11 16 5
6 1 8
7
10 9
Return
© BT Products
February 03, 1998
Quality Parts
0340-029
0340-029 Inspection covers (Shields & guards) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Screw, flat head Pad, knee Cushion, backrest with controls Cushion, backrest Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door
301922-020 302398-000 302830-000 302909-000 302597-000 X302598-000 301955-016 302379-000 301827-016 303343-000 306238-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000
February 03, 1998 Return
# FOR ASSY.
© BT Products
19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2
UNITS
Quality Parts
0390-004 0390-004
Return
© BT Products
June 24, 1998
Quality Parts
0390-004
0390-004 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7
302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------
June 24, 1998 Return
# FOR ASSY.
NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)
© BT Products
1 8 4 4 1 1 1
UNITS
Quality Parts
0480-000 0480-000
1
2
Return
© BT Products
February 02, 1998
Quality Parts
0480-000
0480-000 Bumpers, shock absorbers ITEM # PART # 1 1 2 *
122314-085 122314-088 117919 21110
February 02, 1998 Return
# FOR ASSY.
NAME Spring, gas Strut Stub, ball Nut
1 1 2 2
© BT Products
UNITS
Quality Parts
0640-018 0640-018
Return
© BT Products
June 25, 1997
Quality Parts
0640-018
0640-018 Drivers controls (speed & direction) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded
301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000
June 25, 1997 Return
# FOR ASSY.
© BT Products
1 4 1 6 3 1 1 1 1 2 1 2 2
UNITS
Quality Parts
0850-016 0850-016
2
1
3 8
7
6 4 5
Return
© BT Products
January 30, 1998
Quality Parts
0850-016
0850-016 Signs, warnings ITEM # PART # 1 2 3 4 5 6 6 6 6 6 6 6 6 7 8 * * *
305955-000 NSS 121795-120 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 305507-000 306104-000 308063-000 308076-000 302825-000
January 30, 1998 Return
NAME
# FOR ASSY.
Decal, WARNING Decal, data plate Decal, BT LOGO Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, NO STEP Decal, CMX Manual, CMX Operator's Manual, CMX PARTS Manual, SERVICE
1 1 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 2 1 1 1 1
© BT Products
UNITS
Quality Parts
1700-004 1700-004
Return
© BT Products
May 06, 1997
Quality Parts
1700-004
1700-004 Electrical drive motor (24 Volt 300/400 AMP traction system) IITEM # PART #
# FOR ASSY.
NAME
*
305880-000
Motor assembly, drive
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000
Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal
1 1 4 4 1 1 1 1 1 1 1 1 1 1
K
305982-000
Kit, “EE” cover band
1
May 06, 1997 Return
© BT Products
UNITS
“EE”
Quality Parts
2550-003 2550-003
Torque nut to 250 ft-lb while turning wheel.
Return
© BT Products
August 28, 1998
Quality Parts
2550-003
2550-003 Mechanical drive gear unit ITEM # PART #
# FOR ASSY.
NAME
*
301633-006
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000
Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft-lb) Screw, socket head (Torque 14 ft-lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft-lb) Gear, drive
1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1
August 28, 1998 Return
© BT Products
UNITS
Quality Parts
3300-006 3300-006
Return
© BT Products
February 03, 1998
Quality Parts
3300-006
3300-006 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8
# FOR ASSY.
NAME
11844-02 Key ------------------- Brake assembly 303009-025 Screw, socket head (Torque 14 ft./lbs.) X302558-000 Bracket, brake cable ------------------- Transmission assembly ------------------- Drive motor assembly 304435-000 Drum, brake 301654-012 Nut
February 03, 1998 Return
© BT Products
1 1 9 1 1 1 1 1
UNITS
Quality Parts
3360-001 3360-001
Return
© BT Products
December 1996
Quality Parts
3360-001
3360-001 Brake drum/disc assembly ITEM # PART #
# FOR ASSY.
NAME
*
302626-000
Brake assembly
1
1 2 3 4 5 6
301793-010 301793-009 301793-011 301793-004 301793-008 301793-012
Cam Plate Lever Clip Spring Shoe
1 1 1 1 2 2
Brake assembly Information
December 1996 Return
© BT Products
UNITS
Quality Parts
3530-001 3530-001
2 1
3
Return
© BT Products
August 12, 1998
Quality Parts
3530-001
3530-001 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3
302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000
August 12, 1998 Return
# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive
© BT Products
1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly
Quality Parts
3540-000 3540-000
1
Return
© BT Products
February 02, 1998
Quality Parts
3540-000
3540-000 Support / swivel wheel (Pivot) ITEM # PART # 1 * * * * * * * *
X307814-000 X307815-000 X49910-01 X307876-000 13281-02 X307848-000 20686 301958-110 20160
February 02, 1998 Return
# FOR ASSY.
NAME Axle Wheel Bearing Box, toe Ring, E Pin, pivot Pin, roll Bolt, adjusting Locknut
2 2 4 2 4 2 2 2 2
© BT Products
UNITS
Quality Parts
3540-005 3540-005
1 14 13 2
11 12 5
3
10 9
4 6
5
8
3
Return
7
© BT Products
September 26, 1997
Quality Parts
3540-005
3540-005 Support / swivel wheel ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Nut, hex Frame, carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid Nut, hex Spring, suspension Prime-Trak hydraulic system assembly Retainer, spring (without Prime-Trak) Nut, hex Screw, cap
301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110
September 26, 1997 Return
# FOR ASSY.
© BT Products
4 1 2 4 2 1 8 2 8 2 1 2 2 2
UNITS
Prime-Trak Prime-Trak
Quality Parts
3550-007 3550-007
Raised edges to the inside.
Seals to the outside.
Return
© BT Products
June 13, 1997
Quality Parts
3550-007
3550-007 Fork / support arm / outrigger wheels
LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg)
CMX 8000 LBS. (3629kg)
VULKOLLAN
URETHANE
VULKOLLAN
URETHANE
1
302307-001
27626-02
302307-001
27626-03
Wheel load
2
49910-01
49910-01
49910-01
49910-01
Bearing, sealed
3
11030-05
---------------
11030-05
11030-05
Bearing, No Seal
4
302287-000
302287-000
302287-000
302287-000
Guard, string
June 13, 1997 Return
© BT Products
Quality Parts
3560-002 3560-002
1
2
3 16
4
15
6 5 14 6 7
8 9 10
11 12
13 12 11
Return
© BT Products
May 1995
Quality Parts
3560-002
3560-002 Stabilizer wheel ITEM #
PART #
*
301830-000
Caster Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04
Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap
1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1
May 1995 Return
NAME
© BT Products
# FOR ASSY.
UNITS
Quality Parts
3580-002 3580-002
SEE LIFT FRAME ASSEMBLY
Return
© BT Products
June 13, 1997
Quality Parts
3580-002
3580-002 Guide wheels ITEM # PART # 1 2 3 4 5 5 6
301957-050 11016-04 27012-01 49929-10 301988-000 301992-000 301960-012
June 13, 1997 Return
# FOR ASSY.
NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam
© BT Products
6 6 6 6 2 2 6
UNITS
Standard Ext nose
Quality Parts
4110-001 4110-001 1 2
3
4
4
5
6 17 21
18
19
7
16 8
15
9
20
10 11
12
13
Connect to brake 14
Return
© BT Products
February 03, 1998
Quality Parts
4110-001
4110-001 Steering arm / wheel (Handle stem) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Screw Panel Handle Screw Mounting Lever Bearing Screw Pin, handle Washer Screw Nut Cable Clevis, pin Screw Base Ring, E Screw Bumber Screw Bumper
20459 X307843-000 X307878-000 22534 X307883-000 X307882-000 301949-000 301951-016 X307825-000 302096-008 301922-020 11129-05 302808-000 13282-00 301954-025 X307879-000 13281-02 20459 X307822-000 20243 X307823-000
February 03, 1998 Return
# FOR ASSY. 8 1 1 6 1 1 1 1 1 2 2 1 1 1 6 1 1 2 1 2 1
© BT Products
UNITS
Quality Parts
4110-021 4110-021
Return
© BT Products
June 13, 1997
Quality Parts
4110-021
4110-021 Steering arm / wheel ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)
301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035
June 13, 1997 Return
# FOR ASSY.
© BT Products
1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2
UNITS
Quality Parts
4180-002 4180-002
1 2
7
6
5 3 4
Return
© BT Products
December 1996
Quality Parts
4180-002
4180-002 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7
301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30
December 1996 Return
# FOR ASSY.
NAME Seal, small felt Frame, carrier Fitting, 90° grease Transmission assembly Bearing Seal, large felt Bearing
© BT Products
1 1 1 1 1 1 1
UNITS
Quality Parts
5160-011 5160-011
1
2
4
5
3
Return
© BT Products
June 18, 1997
Quality Parts
5160-011
5160-011 General alarm signal ITEM # PART # 1 2 3 4 5
302129-000 301917-000 301954-035 23309-01 11020-46
June 18, 1997 Return
# FOR ASSY.
NAME Switch, horn Spring, return Screw, socket head Horn Bushing
© BT Products
1 2 1 1 1
UNITS
Quality Parts
5190-004 5190-004
1 2
6
3 5
7 4
8
9
Return
© BT Products
January 30, 1998
Quality Parts
5190-004
5190-004 Battery cut out contactor / plug (Line contactor) ITEM # PART #
# FOR ASSY.
NAME
1
301951-010
Screw, cap
2
2 3 4 5 6 7 8 9 *
304297-000 306071-000 306075-000 306111-000 306076-000 306112-000 306078-000 306118-000 306119-000
Contactor, line Contactor, fixed Contactor assembly, moving Cover, top Screw Spring, return Coil & frame, lower shroud Cap, armature Kit, mounting bracket (Not Shown)
1 2 1 1 2 1 1 1 1
January 30, 1998 Return
© BT Products
UNITS
Quality Parts
5190-025 5190-025
Return
© BT Products
June 18, 1997
Quality Parts
5190-025
5190-025 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5
# FOR ASSY.
NAME
49854-01 Connector, SB-175 GRAY housing 49854-03 Connector, SB-175 YELLOW housing 49854-04 Connector, SB-175 RED housing 49854-08 Connector, SB-175 BLUE housing 301952-040 Screw, cap ------------------- Cable ------------------- Cable 301960-006 Nut
June 18, 1997 Return
© BT Products
1 1 1 1 2 1 1 2
UNITS GRAY YELLOW RED BLUE
Quality Parts
5230-004 5230-004
Return
© BT Products
October 1996
Quality Parts
5230-004
5230-004 Voltage / battery indicator ITEM # PART # 1 2 3
301445-001 305282-001 306051-001
October 1996 Return
# FOR ASSY.
NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt
© BT Products
1 1 1
UNITS
Quality Parts
5290-001 5290-001
1
QUARTZ
HOURS
1 10
Return
© BT Products
October 1996
Quality Parts
5290-001
5290-001 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996 Return
# FOR ASSY.
NAME Hourmeter
1
© BT Products
UNITS
Quality Parts
5310-001 5310-001
1
2
3 4 5
7
6 8
9
Return
© BT Products
January 30, 1998
Quality Parts
5310-001
5310-001 Start / stop switch ITEM # PART # 1 1 2 3 4 5 5 6 7 8 8 9
302016-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03
January 30, 1998 Return
# FOR ASSY.
NAME Switch, key Switch, toggle Switch, disconnect Switch, Prime-Trak rocker Screw Switch, lift limit Switch, lift limit (Sealed) Nut, twin Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin
© BT Products
1 1 1 1 2 1 1 1 2 1 1 1
UNITS
Prime-Trak
(Sealed)
(Sealed)
Quality Parts
5310-024 5310-024
3 2 4 1
Return
© BT Products
June 13, 1997
Quality Parts
5310-024
5310-024 Start / stop switch (Prime-Trak cylinder switch) ITEM # PART # 1 2 2 3 4
11880-09 20208-00 20323-00 49771-10 14986-03
June 13, 1997 Return
# FOR ASSY.
NAME Screw Switch, Prime-Trak Switch, Prime-Trak (Sealed) Fitting, wire Nut, twin
© BT Products
2 1 1 2 1
UNITS
(Sealed)
Quality Parts
5330-011 5330-011
1 2
3
Return
© BT Products
December 03, 1997
Quality Parts
5330-011
5330-011 Speed controls ITEM # PART # 1 2 3
307644-000 119697 301825-010
December 03, 1997 Return
# FOR ASSY.
NAME Potentiometer bracket assembly Gear Screw
© BT Products
1 1 2
UNITS
Quality Parts
5360-003 5360-003
1
Return
© BT Products
June 13, 1997
Quality Parts
5360-003
5360-003 Relay, electrical modules (Relay) ITEM # PART # 1 1 *
49367-01 304011-001 302367-012
June 13, 1997 Return
# FOR ASSY.
NAME Relay, 24 Volt Relay, 24 Volt (Sealed) Screw
© BT Products
UNITS
1 (Sealed) 2
Quality Parts
5360-004 5360-004
1
Return
© BT Products
June 13, 1997
Quality Parts
5360-004
5360-004 Relay, electrical modules (Time delay) ITEM # PART # 1 *
49521-00 302367-012
June 13, 1997 Return
# FOR ASSY.
NAME Delay, time Screw
1 2
© BT Products
UNITS
Quality Parts
5390-004 5390-004
1
Return
© BT Products
January 30, 1998
Quality Parts
5390-004
5390-004 Control cables / harness (Handle head) ITEM # PART # 1
302869-000
January 30, 1998 Return
# FOR ASSY.
NAME Harness, head
© BT Products
1
UNITS
Quality Parts
5390-011 5390-011
12
1
6 2 5
3 4
7
11
8
9 10
Return
© BT Products
February 03, 1998
Quality Parts
5390-011
5390-011 Control cables / harness (Control wire) ITEM # PART #
NAME
1 2 3 4 5 6 7 * * 8 9 10 * * * 11 * * 12
Harness, main truck Jumper (NOT used on 8000 lbs. trucks) Plug, diode Plug, diode (Prime-Trak) Breaker, control circuit (12 Amp) Screw, cap Switch, Prime-Trak rocker Cover, Prime-Trak switch Decal, Prime-Trak switch Harness, Prime-Trak Harness, platform Nut, twin Screw Fitting, wire Switch, sealed Screw Clamp Nut Lockwasher
X307345-000 20163-102 49607-00 49607-00 301889-000 301951-010 302951-000 303964-000 303334-000 X302953-000 302868-000 14986-03 11880-09 49771-10 20323-00 301652-016 49709-02 301960-008 50001-11
February 03, 1998 Return
# FOR ASSY.
© BT Products
1 1 4 2 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1
UNITS
Prime-Trak 12 Amp Prime-Trak Prime-Trak Prime-Trak Prime-Trak
Quality Parts
5430-023 5430-023 2
4 1
3
21
11
5
9 20 6 17
8
7
10 12 13
18 A1
F2
A2
F1
19 14
16
15
Return
© BT Products
July 17, 1998
Quality Parts
5430-023
5430-023 Motor cables, resistors (24 Volt, 400 Amp system) ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Cable Cable Breaker, pump circuit (105 Amp) Cable Screw Sleeve (14 inchs) Screw Nut Clamp Screw Breaker, drive circuit (150 Amp) Bar, bus Cable Sleeve (14 inchs) Cable Cable Cable Cable Cable Cable, Prime-Trak Cable, Prime-Trak Cable Cable
1 1 105 Amp 1 1 2 As Req’d. 2 2 1 2 150 Amp 2 2 1 As Req’d. 1 1 1 1 1 Prime-Trak 1 Prime-Trak 1 1 1
305975-006 305975-009 307601-001 305975-10 301826-016 52-05103-00 301652-016 301960-008 15677-04 301951-016 307601-000 306848-000 305975-007 52-05103-00 305974-009 305974-012 305974-011 305974-010 49856-66 49856-154 49856-153 49856-110 49856-110
July 17, 1998 Return
© BT Products
UNITS
Quality Parts
5460-021 5460-021
Effective serial number 27300001 and UP
1
2
Return
© BT Products
November 06, 1997
Quality Parts
5460-021
5460-021 Transistor panel (24V, 400 amp system) Effective Serial number 27300001 and UP ITEM # PART # 1 2
306777-001 301826-016
November 06, 1997 Return
# FOR ASSY.
NAME Controller, 400 AMP system Screw, cap
© BT Products
1 3
UNITS 24 Volt
Quality Parts
5510-013 5510-013
1
2
3
5 7
6
4
8 12
11
9 10
7
13
Return
© BT Products
July 20, 1998
Quality Parts
5510-013
5510-013 Micro switches Serial Number Break 27231001 ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13
Spring, return Switch, Lift Switch, Lower Kit, two switch (Before serial number break) Kit, two switch (After serial number break) Kit, three switch (Before serial number break) Kit, three switch (After serial number break) Screw, machine Switch, forward Spacer Switch, rearward Bracket Switch, Prime-Trak Lockwasher Nut Screw
4 1 1 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2
301917-000 302130-000 302130-001 307289-000 308518-000 308519-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010
July 20, 1998 Return
© BT Products
UNITS
Before After Before After
Quality Parts
5810-013 5810-013
1 3
7
2 4
5 6
9
Return
© BT Products
8
December 02, 1997
Quality Parts
5810-013
5810-013 Pump motor (24 Volt) ITEM # PART #
NAME
*
301822-000
Pump Motor Assembly, 24 Volt
1 2 3 4 5 6 7 8 9
301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000
Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush
December 02, 1997 Return
© BT Products
# FOR ASSY.
UNITS
1
24 Volt
1 1 1 1 1 1 1 set 1 1 set
Quality Parts
6100-021 6100-021
6
7 1 38 37
8
34 36
9 39
2
10
3
35
11
5 26
4
33
27
32
28 12
29 31
30
24 25
13
23 22 20
21
14 15
16
19
18
Return
© BT Products
17
March 23, 1998
Quality Parts
6100-021
6100-021 Hydraulic pump ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
NAME
303798-000
Lift hydraulic pump and motor assembly without Prime-trak 303798-001 Lift hydraulic pump and motor assembly with Prime-trak 300947-027 Wire assembly 300947-016 Valve, NC solenoid 302941-000 Coil 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly ------------------ Motor assembly, pump 300947-022 Coupler 201450 Pin, dowel 300947-029 Endhead 202315 O ring 202393 Seal, oil 300947-011 Cover, suction 300947-009 Washer 300947-007 Bolt, torx 13928-00 Magnet 300947-028 Screw, self tapping 300947-042 Reservoir assy. (without Prime-trak) 306016-000 Reservoir assy. (with Prime-trak) 201503 Elbow, 90° 202394 Breather 300947-010 Filter 305945-000 Tube, 3.5" long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7" return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-025 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping 308203-000 Solenoid 300947-021 Valve, flow control
March 23, 1998 Return
© BT Products
# FOR ASSY.
UNITS
1
Standard
1
Prime-trak
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1
Standard Prime-trak
Quality Parts
6100-022 6100-022
Return
© BT Products
May 1995
Quality Parts
6100-022
6100-022 Hydraulic pump (Prime-Trak) ITEM # PART #
# FOR ASSY.
NAME
*
302871-000
Pump and Motor Assembly, Prime-Trak
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27
300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 22226-01 300947-059 300947-060 300947-061 201450 201465 300947-063
Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head
1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2
May 1995 Return
© BT Products
UNITS
Quality Parts
6125-018 6125-018
1
4
2 3
5 8 6
7
11
10 9
Return
© BT Products
December 1996
Quality Parts
6125-018
6125-018 Hoses, pipes, connections, mounting points ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11
Kit, pump and motor assembly Lift pump and motor assembly Adapter Screw, socket flat head Adapter (8000 lbs. only) Switch, pressure (8000 lbs. only) Adapter Hose Bolt, shoulder Washer, flat Cylinder assembly
303958-001 ----------------49656-01 302406-020 305097-000 49354-02 49656-01 301784-000 301835-000 50000-15 -----------------
December 1996 Return
# FOR ASSY.
© BT Products
1 1 1 3 1 1 1 1 1 1 1
UNITS
8000 lbs. only 8000 lbs. only
Quality Parts
6125-019 6125-019
Return
© BT Products
September 26, 1997
Quality Parts
6125-019
6125-019 Hoses, pipes, connections, mounting points (Prime-Trak) ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K
-----------------49654-02 303962-003 52-05076-00 ---------------------------------------------------302388-001 302388-000 NSS NSS 302387-000 NSS 302385-001 302385-000 11880-09 49517-38 49517-37 49615-01 49656-01 301956-035 -----------------49653-02 49623-01 303963-004 305456-000 23084-00
September 26, 1997 Return
# FOR ASSY.
NAME Hydraulic pump & motor assy. Prime-Trak Elbow, 45° Adapter Hose (2 feet) Connector, wire Switch, sealed Nut, twin Cylinder assembly, with switch plate Cylinder assembly, without switch plate Wiper, rod Seal, rod Rod, cylinder Ring, retainer Tube, cylinder, with switch plate Tube, cylinder Screw, machine Hose Hose Tee Adapter Screw, cap Prime-Trak pump & motor assembly Elbow, 90° Elbow, 90° Elbow, 90° Bracket Kit, cylinder seal (Contains Items Marked With "K")
© BT Products
UNITS
Prime-Trak 1 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 Prime-Trak 1 1 1 1 2 1
Quality Parts
7310-011 7310-011
2
3
1
4
5
6
Return
© BT Products
December 1995
Quality Parts
7310-011
7310-011 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K
303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000
# FOR ASSY.
NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")
NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY
December 1995 Return
© BT Products
1 1 1 1 1 1 1
UNITS
Quality Parts
7310-013 7310-013
1 2
3
4
5
6
7
Return
© BT Products
September 05, 1997
Quality Parts
7310-013
7310-013 Lift cylinder (With grease fitting) ITEM # PART # 1 2 3 4 5 6 7 K
307530-000 307531-000 11160-14 NSS 301605-000 NSS NSS 301914-000
# FOR ASSY.
NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")
NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY
September 05, 1997 Return
© BT Products
1 1 2 1 1 1 1 1
UNITS
Quality Parts
7400-002 7400-002
Return
© BT Products
May 1995
Quality Parts
7400-002
7400-002 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3
May 1995 Return
303795-000 303795-001 303723-000 303723-001 302770-025
# FOR ASSY.
NAME Guard Assembly, 60 inch package Guard Assembly, 72 inch package Guard, 60 inch package Guard, 72 inch package Screw, Socket head flat
© BT Products
1 1 1 1 4
UNITS 60 Inch 72 Inch 60 Inch 72 Inch
Quality Parts
9660-009 9660-009
CONTROL HANDLE TOP VIEW
CONTROL HANDLE SIDE VIEW-SECTION
4
POSITION HEATER ON INSIDE OF BRACKET.
6
6
5
5
POSITION HEATER ON INSIDE OF COVER AS SHOWN.
CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.
3
2 1
Return
© BT Products
June 17, 1997
Quality Parts
9660-009
9660-009 Electrical heater ITEM # PART # 1 2 3 4 5 6
49831-00 301825-010 302231-000 302224-000 49771-09 49506-03
June 17, 1997 Return
# FOR ASSY.
NAME Thermostat Screw Harness, heater Bracket, heater Tab, wire, male Heater
© BT Products
1 2 2 1 4 2
UNITS
Quality Parts
9660-010 9660-010
4 3
1 5 6 7 8
6 5
1
2 1
Return
© BT Products
September 26, 1997
Quality Parts
9660-010
9660-010 Electrical heater (24 Volt) ITEM # PART # 1 * * 2 3 4 5 * 6 7 8
49506-03 49771-09 25332-01 25275-01 307053-000 301951-025 50022-01 11072-02 307055-000 42223-02 307537-000
September 26, 1997 Return
# FOR ASSY.
NAME Heater Fitting, wire Tie, wire Fuse, 10 AMP (Supplied with item # 8) Block, driver Screw Screw Lockwasher Mount, heater Heater Harness
© BT Products
3 6 3 1 1 1 2 2 2 1 1
UNITS
10 AMP
Quality Parts
9910-000 9910-000
1 2
Return
© BT Products
January 21, 1998
Quality Parts
9910-000
9910-000 Electrical controllers (Handset) ITEM # PART # 1 2
306415-000 306416-000
January 21, 1998 Return
# FOR ASSY.
NAME Kit, handset Cable, handset
1 1
© BT Products
UNITS
Quality Parts
9999-000 9999-000
1
3
2
4
6
5
Return
© BT Products
January 21, 1998
Quality Parts
9999-000
9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *
202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000
January 21, 1998 Return
# FOR ASSY.
NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator
© BT Products
1 1 1 1 1 1 1 1 1
UNITS
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600
Return