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SERVICE MANUAL

SERVICE MANUAL 600FDR Header

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Part number 47794081

Part number 47794081 English October 2014

SERVICE MANUAL 600FDR

47794081 14/10/2014 EN

Contents INTRODUCTION Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1

Electrical systems ....................................................................... 55 [55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3

Attachments/Headers.................................................................. 58 [58.130] Attachment/Header frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58.1 [58.100] Attachment/Header support and drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58.2 [58.110] Attachment/Header cutting mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58.3 [58.120] Attachment/Header feed auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58.4

Tools ......................................................................................... 89 [89.AAA] Tools generic sub-group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.1

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Contents INTRODUCTION Foreword - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Basic instructions - How to use and navigate through this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

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Foreword - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your NEW HOLLAND Sales and Service Networks.

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Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety.

Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage.

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Safety rules - Ecology and the environment Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the treatment of some of the substances that advanced technology requires, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature. NOTE: The following are recommendations that may be of assistance: • Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this legislation. • Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze, cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use, and dispose of these substances.

Helpful hints • Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems may cause considerable spillage. • In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances that may be harmful to your health. • Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems. • Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources. • Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly. • The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-conditioning specialist or use a special extractor to recharge the system properly. • Repair any leaks or defects in the engine cooling system or hydraulic system immediately. • Do not increase the pressure in a pressurized circuit as this may lead to a component failure. • Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils, coolant, etc.

Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use. NEW HOLLAND strongly recommends that equipment owners return all used batteries to a [Brand] dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement.

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Safety rules LEGAL OBLIGATIONS This machine may be equipped with special guarding or other devices in compliance with local legislation. Some to these require active use by the operator. Therefor, check local legislations on the usage of this machine.

ACCIDENT PREVENTION Most accidents or injuries that occur in workshops are the result of non compliance to simple and fundamental safety principles. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED by applying the fundamental safety principles, acting with the necessary caution and care. Accidents may occur with all types of machine, regardless of how well the machine in question was designed and built.

CAUTION Unexpected machine movement! 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4. Shut off engine. 5. Remove key from key switch. 6. Switch off battery key, if installed. 7. Wait for all machine movement to stop. Failure to comply could result in minor or moderate injury. C0038A

SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND COMPONENTS - HYDRAULICS (EUROPEAN STANDARD EN982) • Flexible hose assemblies must not be constructed from hoses which have been previously used as part of a hose assembly. • Do not weld hydraulic pipes: when flexible hoses or piping are damaged, replace them immediately. • It is forbidden to modify a hydraulic accumulator by machining, welding or any other way. • Before removing hydraulic accumulators for servicing, the liquid pressure in the accumulators must be reduced to zero. • Pressure check on hydraulic accumulators must be carried out by a method recommended by the accumulator manufacturer. • Take care not to exceed the maximum allowed pressure of the accumulator. After any check or adjustment, check for leakages or gas in the hoses or tubes.

SAFETY RULES General guidelines • Carefully follow specified repair and maintenance procedures. • When appropriate, use P.P.E (Personal Protective Equipment) • Do not wear rings, wristwatches, jewellery, unbuttoned or loose articles of clothing such as: ties, torn clothing, scarves, open jackets or shirts with open zips that may remain entangled in moving parts. It is advised to wear approved safety clothing, e.g.: non-slip footwear, gloves, safety goggles, helmets, etc. • Do not carry out repair operations with someone sitting in the driver's seat, unless the person is a trained technician who is assisting with the operation in question. • Do not operate the machine or use any of the implements from different positions, other than the driver's seat. • Do not carry out operations on the machine with the engine running, unless specifically indicated.

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• Bring all hydraulic cylinders to the home positions (down, retracted, etc.) before engine shut down. • Stop the engine and check that the hydraulic circuits are pressure-free before removing caps, covers, valves, etc. • All repair and maintenance operations must be carried out using extreme care and attention. • Service steps and platforms used in the workshop or elsewhere should be built according to the applicable standards and legislation. • Disconnect the Power Take-Off (PTO) and label the controls to indicate that the machine is being serviced. • Brakes are inoperative when manually released for repair or maintenance purposes. Use blocks or similar devices to secure the machine in these conditions. • Only use specified towing points for towing the machine. Connect parts carefully. Make sure that all pins and/or locks are secured in position before applying traction. Never remain near the towing bars, cables or chains that are operating under load. • When loading or unloading the machine from the trailer (or other means of transport), select a flat area capable of sustaining the trailer or truck wheels. Firmly secure the machine to the truck or trailer and lock the wheels in the position used by the carrier. • Electric heaters, battery-chargers and similar equipment must only be powered by auxiliary power supplies with efficient ground insulation to avoid electrical shock hazards. • Always use suitable hoisting or lifting devices when raising or moving heavy parts. • Keep bystanders away. • Never use gasoline, diesel oil or other inflammable liquids as cleaning agents. Use non-inflammable, non toxic commercially available solvents. • Wear safety goggles with side guards when cleaning parts with compressed air. • Never use open flames for lighting when working on the machine or checking for leaks. • When carrying out checks with the engine running, request the assistance of an operator in the driver's seat. The operator must maintain visual contact with the service technician at all times. • If operating outside the workshop, position the machine on a flat surface and lock in position. If working on a slope, lock the machine in position. Move to a flat area as soon as is safely possible. • Maintenance and repair operations must be carried out in a clean and dry area. Clean up any water or oil spillage immediately. • Do not create piles of oil or grease-soaked rags as they represent a serious fire hazard. Always store rags in a closed metal container. • Before engaging the machine, make sure that there are no persons within the machine or implement range of action. • Empty your pockets of all objects that may fall accidentally unobserved into the machine inner compartments. • When metal parts are sticking out, use protective goggles or goggles with side guards, helmets, special footwear and gloves. • When welding, use protective safety devices: tinted safety goggles, helmets, special overalls, gloves and footwear. All persons present in the area where welding is taking place must wear tinted goggles. NEVER LOOK DIRECTLY AT THE WELDING ARC WITHOUT SUITABLE EYE PROTECTION.

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Machine start-up. • Never run the engine in confined spaces that are not equipped with adequate ventilation for exhaust gas extraction. • Never place the head, body, limbs, feet, hands or fingers near rotating and moving parts. Hydraulic systems and fuel injection systems • A liquid leaking from a tiny hole may be almost invisible but, at the same time, be powerful enough to penetrate the skin. Therefore, NEVER USE HANDS TO CHECK FOR LEAKS but use a piece of cardboard or paper for this purpose. If any liquid penetrates skin tissue, call for medical aid immediately. Failure to treat this condition with correct medical procedure may result in serious infection or death. • In order to check the pressure in the system use suitable instruments. Wheels and tires • Make sure that the tires are correctly inflated at the pressure specified by the manufacturer. Periodically check the rims and tires for damage. • Stand away from (at the side of) the tire when checking inflation pressure. • Do not use parts of recovered wheels as incorrect welding brazing or heating may weaken and eventually cause damage to the wheel. • Never cut or weld a rim mounted with an inflated tire. • Deflate the tire before removing any objects that may be jammed in the tire tread. • Never inflate tires using inflammable gases, as this may result in explosions and injury to bystanders. Removal and installation • Lift and handle all heavy parts using suitable hoisting equipment. Make sure that parts are sustained by appropriate hooks and slings. Use the hoisting eyebolts for lifting operations. Extra care should be taken if persons are present near the load to be lifted. • Handle all parts carefully. Do not put your hands or fingers between parts. Wear suitable safety clothing - safety goggles, gloves and shoes. • Avoid twisting chains or metal cables. Always wear safety gloves when handling cables or chains. • Damaged or bent chains or cables are unreliable. Do not use them for lifting or towing. Always use suitable protective gloves when handling chains or cables. • Chains should always be safely secured. Make sure that the hitch-up point is capable of sustaining the load in question. Keep the area near the hitch-up point, chains or cables free of all bystanders. • Metal cables tend to fray with repeated use. Always use suitable protective devices (gloves, goggles, etc.) when handling cables.

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Personal safety WARNING Heavy object! ALWAYS use a hoist or get assistance to lift the component. Failure to comply could result in death or serious injury. W0086A

WARNING Pressurized system! Only use the bleed screw to bleed air from the fuel system. DO NOT loosen the fuel or injector lines to bleed air. Injury or damage can occur. Fuel or injector lines are under very high pressure. Failure to comply could result in death or serious injury. W0285A

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Basic instructions - How to use and navigate through this Manual Technical information This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through Web delivery (eTim), DVD and in paper manuals. A coding system called SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty. Technical information is written to support the maintenance and service of the functions or systems on a customer's machine. When a customer has a concern on his machine it is usually because a function or system on his machine is not working at all, is not working efficiently, or is not responding correctly to his commands. When you refer to the technical information in this manual to resolve that customer's concern, you will find all the information classified using the SAP coding, according to the functions or systems on that machine. Once you have located the technical information for that function or system then you will find all the mechanical, electrical or hydraulic devices, components, assemblies and sub assemblies for that function or system. You will also find all the types of information that have been written for that function or system, the technical data (specifications), the functional data (how it works), the diagnostic data (fault codes and troubleshooting) and the service data (remove, install adjust, etc.). By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of technical information you need to resolve that customer's concern on his machine. This is made possible by attaching 3 categories to each piece of technical information during the authoring process. The first category is the Location, the second category is the Information Type and the third category is the Product: • LOCATION - is the component or function on the machine, that the piece of technical information is going to describe e.g. Fuel tank. • INFORMATION TYPE - is the piece of technical information that has been written for a particular component or function on the machine e.g. Capacity would be a type of Technical Data that would describe the amount of fuel held by the Fuel tank. • PRODUCT - is the model for which the piece of technical information is written. Every piece of technical information will have those 3 categories attached to it. You will be able to use any combination of those categories to find the right piece of technical information you need to resolve that customer's concern on his machine. That information could be: • the description of how to remove the cylinder head • a table of specifications for a hydraulic pump • a fault code • a troubleshooting table • a special tool

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How to use this manual This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of a Chapter. Page number references are included for every piece of technical information listed in the Chapter Contents or Chapter Index. Each Chapter is divided into four Information types: • Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components and, assemblies. • Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components and assemblies. • Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic devices, components and assemblies. • Service Data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices, components and assemblies.

Sections Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a number 00, 35, 55, etc. The amount of Sections included in the manual will depend on the type and function of the machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This table illustrates which Sections could be included in a manual for a particular product.

SECTION 00 - Maintenance 05 - Machine completion and equipment 10 - Engine 14 - Main gearbox and drive 18 - Clutch 21 - Transmission 23 - Four wheel drive system 25 - Front axle system 27 - Rear axle system 29 - Hydrostatic drive 31 - Implement power take-off 33 - Brakes and controls 35 - Hydraulic systems 36 - Pneumatic system 37 - Hitches, drawbars and implement couplings 39 - Frames and ballasting 41 - Steering 44 - Wheels 46 - Steering clutches 48 - Tracks and track suspension 50 - Cab climate control 55 - Electrical systems 56 - Grape harvester shaking 58 - Attachments/headers 60 - Product feeding 61 - Metering system 62 - Pressing - Bale formation

PRODUCT Tractors Vehicles with working arms: backhoes, excavators, skid steers, …. Combines, forage harvesters, balers, …. Seeding, planting, floating, spraying equipment, …. Mounted equipment and tools, ….

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63 - Chemical applicators 64 - Chopping 66 - Threshing 68 - Tying/Wrapping/Twisting 69 - Bale wagons 70 - Ejection 71 - Lubrication system 72 - Separation 73 - Residue handling 74 - Cleaning 75 - Soil preparation/Finishing 76 - Secondary cleaning / Destemmer 77 - Seeding 78 - Spraying 79 - Planting 80 - Crop storage / Unloading 82 - Front loader and bucket 83 - Telescopic single arm 84 - Booms, dippers and buckets 86 - Dozer blade and arm 88 - Accessories 89 - Tools 90 - Platform, cab, bodywork and decals

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Section contents Section Maintenance Machine completion and equipment Engine Main gearbox and drive Clutch Transmission Four wheel drive system Front axle system Rear axle system Hydrostatic drive Implement power take-off Brakes and controls

Number 00 05 10 14 18 21 23 25 27 29 31 33

Hydraulic systems

Pneumatic system Hitches, drawbars and implement couplings Frames and ballasting Steering Wheels Steering clutches Tracks and track suspension Cab climate control

36 37 39 41 44 46 48 50

Electrical systems Grape harvester shaking Attachments/headers Product feeding Metering system Pressing - Bale formation Chemical applicators Chopping Threshing Tying/Wrapping/Twisting Bale wagons Ejection Lubrication system Separation Residue handling Cleaning Soil preparation/Finishing Secondary cleaning / Destemmer Seeding Spraying Planting Crop storage / Unloading Front loader and bucket

Description

This Section covers the central parts of the hydraulic system. The components that are dedicated to a specific function are listed in the Chapter where all the technical information for that function is included. This Section covers the pneumatic system. The components that are dedicated to a specific function are listed in the Chapter where all the technical information for that function is included.

The Section covers the central parts of the electrical, electronic, and lighting systems. The components that are dedicated to a specific function are listed in the Chapter where all the technical information for that function is included.

55 56 58 60 61 62 63 64 66 68 69 70 71 72 73 74 75 76 77 78 79 80 82

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Section Telescopic single arm Booms, dippers and buckets Dozer blade and arm Accessories Tools

Platform, cab, bodywork and decals

Number 83 84 86 88 89

Description

This Section covers all the main functions and systems related to the body of the machine, including the operators cab and the platform.

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Chapters Each Chapter is identified by a number e.g. Hydraulic Systems - Main check valve- 35.359. The first number is identical to the Section number i.e. Chapter 35.359 is inside Section 35, Hydraulic Systems. The second number is representative of the Chapter contained within the Section. CONTENTS The Chapter Contents lists all the technical data (specifications), functional data (how it works), service data (remove, install adjust, etc..) and diagnostic data (fault codes and troubleshooting) that have been written in that Chapter for that function or system on the machine. Contents HYDRAULIC SYSTEMS - 35 Main control valve - 359 FUNCTIONAL DATA Main control valve - Sectional view (35.359 - C.10.A.30) TECHNICAL DATA Main control valve - General specifications (35.359 - D.40.A.10) SERVICE Main control valve - Remove (35.359 - F.10.A.10)

INDEX The Chapter Index lists in alphabetical order all the types of information (called Information Units) that have been written in that Chapter for that function or system on the machine.

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Information units and information search Each chapter is composed of information units. Each information unit has a page reference within that Chapter. The information units provide a quick and easy way to find just the right piece of technical information you are looking for. Example information unit

Main control valve - Sectional View (35.359)

Information Unit SAP code SAP code classification

35 359

Hydraulic systems Main control valve

Page header and footer The page header will contain the following references: • Section and Chapter description The page footer will contain the following references: • Publication number for that Manual, Section or Chapter. • Version reference for that publication. • Publication date • Section, chapter and page reference e.g.35.359 / 9

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Basic instructions - Shop and assembly Shimming For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a micrometer, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value shown on each shim.

Rotating shaft seals For correct rotating shaft seal installation, proceed as follows: 1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes. 2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged. 3. Position the sealing lip facing the fluid. NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that they will move the fluid towards the inner side of the seal. 4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip and the dust lip on double lip seals with grease. 5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a hammer or mallet. 6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that the seal makes contact with the thrust element, if required. 7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.

O-ring seals Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and twisting, which would jeopardize sealing efficiency.

Sealing compounds Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing compound, prepare the surfaces as directed by the product container.

Spare parts Only use CNH Original Parts or NEW HOLLAND Original Parts. Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND Original Parts can offer this guarantee. When ordering spare parts, always provide the following information: • Machine model (commercial name) and Product Identification Number (PIN) • Part number of the ordered part, which can be found in the parts catalog

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Protecting the electronic and/or electrical systems during charging and welding To avoid damage to the electronic and/or electrical systems, always observe the following practices: 1. Never make or break any of the charging circuit connections when the engine is running, including the battery connections. 2. Never short any of the charging components to ground. 3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine attachment. • Position the welder ground clamp as close to the welding area as possible. • If you weld in close proximity to a computer module, then you should remove the module from the machine. • Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you weld. 4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery charger. NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery. The electronic monitoring system and charging system will be damaged if this is not done. 5. Remove the battery ground cable. Reconnect the cable when you complete welding.

WARNING Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately. Failure to comply could result in death or serious injury. W0111A

Special tools The special tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting operation. By using these tools, repair personnel will benefit from: • Operating in optimal technical conditions • Obtaining the best results • Saving time and effort • Working in safe conditions

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SERVICE MANUAL Hydraulic systems 600FDR

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Contents Hydraulic systems - 35

[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1

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Hydraulic systems - 35 Hydraulic systems - 000

600FDR

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Contents Hydraulic systems - 35 Hydraulic systems - 000

FUNCTIONAL DATA Hydraulic systems Hydraulic schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SERVICE Hydraulic systems Remove - hydraulic lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Install - hydraulic lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

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Hydraulic systems - Hydraulic systems

Hydraulic systems - Hydraulic schema Item Description 1 Hydraulic cylinder, left-hand side (LHS) 2 Double pilot operated check valve, LHS 3 Double pilot operated check valve, right-hand side (RHS) 4 Hydraulic cylinder, RHS 5 Hydraulic quick release coupler

ZEIL14FI00202FA

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Hydraulic systems - Hydraulic systems

Hydraulic systems - Remove - hydraulic lift cylinder 1. Make sure the flip-up cover is closed. 2. Remove the bolt (1). NOTE: Release the hydraulic pressure to remove the bolt (1) more easily. Loosen the hydraulic fittings of the hydraulic cylinder (2). NOTE: Pay attention that hydraulic oil might leak out.

ZEIL14FI00255AA

ZEIL14FI00026AA

ZEIL14FI00256AA

ZEIL14FI00257AA

3. Remove the roll pin (3) and the washer (4). 4. Remove the hardware (5) and remove the bracket (6).

5. Disconnect the hose (7). NOTE: Mark the hose and the fitting on the cylinder (2). 6. Disconnect the hose (8). NOTE: Mark the hose and the fitting on the cylinder (2). 7. Remove the cylinder (2).

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Hydraulic systems - Hydraulic systems

Hydraulic systems - Install - hydraulic lift cylinder 1. Install the cylinder (2). 2. Connect the hose (7). NOTE: Ensure you connect the hose to the corresponding fitting. 3. Connect the hose (8). NOTE: Ensure you connect the hose to the corresponding fitting.

ZEIL14FI00257AA

ZEIL14FI00256AA

ZEIL14FI00255AA

ZEIL14FI00026AA

4. Install the bracket (6). Use the hardware (5). 5. Install the washer (4) and the roll pin (3).

6. Install the bolt (1).

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Index Hydraulic systems - 35 Hydraulic systems - 000 Hydraulic systems - Hydraulic schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Hydraulic systems - Install - hydraulic lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hydraulic systems - Remove - hydraulic lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

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CNH Industrial Belgium NV Leon Claeysstraat 3A 8210 Zedelgem - Belgium SERVICE - Technical Publications & Tools

NEW HOLLAND policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved. All data given in this publication is subject to production variations. Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your NEW HOLLAND Dealer.

47794081 14/10/2014 EN

SERVICE MANUAL Electrical systems 600FDR

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Contents Electrical systems - 55

[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3

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Contents Electrical systems - 55 Electrical system - 000

TECHNICAL DATA Electrical system Special tools 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

FUNCTIONAL DATA Electrical system Electrical standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

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Electrical systems - Electrical system

Electrical system - Special tools 3 Special tool number -

NH reference 84400045

84400044

380001162

80900370

Description Pin crimping pliers

ZEIL08SPT008A0A

Plastic pin removal tool (orange)

ZEIL08SPT009A0A

Plastic pin removal tool (red)

ZEIL08SPT010A0A

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Electrical systems - Electrical system

Special tool number -

NH reference 84074681

Description Plastic pin removal tool (blue)

84400046

Retraction tool.

ZEIL08SPT011A0A

ZEIL08SPT012A0A

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Electrical systems - Electrical system

Electrical system - Electrical standard WIRES Each page (Electrical schematic frame) contains a part of the complete wiring diagram, not necessarily a complete group.

Color code Coloured wires are used on the machine, each color has its specific signification.

• Red (RD) :+ 12 V which doesn’t passes the ignition switch • Black (BK): directly earthed to the frame • White (WH): connected with the pin of a switch which engages a system that increases something (e.g. fuel pump) • Grey (GY): connected with the pin of a switch which disengages a system that decreases something • Blue (BU): earth of sensors through the monitor • Green (GN): CAN 1 low • Orange (OR): +12 V which passes the ignition switch • Yellow (YE): signal, input or output or CAN 1 high • Purple (VT): lighting • Pink (PK): reference voltage • Brown (BN): 24 V circuit

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Electrical systems - Electrical system

SYMBOLS All symbols used in the wiring diagram are drawn according to the DIN 40719 standard and are marked with a letter and a number. Each letter represents a group of similar components. The letters used can be found in following list: Letter A B C D E F G H K L M N P R S T U V W X Y Z

Component Monitors, prints Commutator from non-electrical into electrical signals, and vice versa Condensers Accumulator equipment Lighting Safety components Generators Control components Relays Inductive components Motors Amplifier, controller Measuring instrument Resistances Switch Transformer Commutator from electrical signals into other electrical signals Semi-conductors Wiring looms, antennas Connectors Mechanical components electrically energized Electrical filter

Example Radio, CB, displays Sensor, horn, sender elements of water, air, oil temperature and pressure, buzzer Accumulators All lamps, except warning lights, dashboard lights All fuses Battery, alternator All control lamps All relays, flasher unit Coils in relays Motors Variator motors, ventilator, actuators Voltage controller Clock, fuel and water temperature gauge Potentiometer, preheating All switches Ignition coils Frequence commutator, converter Diodes, transistors, thyristors CB and radio antenna, coax wires All connectors, plugs Hydraulic valve, electromagnetic clutches, electrical valve on injection pump. Suppressor

The letters used can be found in following list: SYMBOL

DESCRIPTION Electrical motor, actuator Lamp Double-acting lamp Diode Led (light emitting diode) Fuse Socket (female)

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Electrical systems - Electrical system

SYMBOL

DESCRIPTION Plug in (male) Automatic fuse Buzzer Inductive sensor Horn Ignition switch Flashing unit

Solenoid for control valves Battery Gauge Electromagnetic clutch Adjustable resistance Bipolar switch Loudspeaker

Alternator Wiper motor Electrical starter motor

Normally closed switch, manually controlled Normally open switch, mechanical control by pedal Normally open switch, mechanically controlled Normally open switch, mechanically controlled

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Electrical systems - Electrical system

SYMBOL

DESCRIPTION Normally closed switch, mechanically controlled Normally open switch, controlled by a pressure sender Normally closed switch, controlled by under-pressure Normally closed switch, controlled by over-pressure Normally open switch, controlled by a temperature sender Normally closed switch, controlled by a level indicator Normally open switch, controlled by the grain level indicator Relay Air conditioning ventilation motor

Mirror motor

The switches are drawn in the position as they are removed from the machine.

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Index Electrical systems - 55 Electrical system - 000 Electrical system - Electrical standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Electrical system - Special tools 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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Electrical systems - 55 Harnesses and connectors - 100

600FDR

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Contents Electrical systems - 55 Harnesses and connectors - 100

FUNCTIONAL DATA Wiring harnesses Electrical schematic sheet 01 - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Wire connectors Component diagram 02 Connectors X-020 to X-029 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

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Wiring harnesses - Electrical schematic sheet 01 - Overview Item Description 1 Cutting disc speed sensor 2 Not applicable 3 Terminal block 4 Main connector X-026 5 Autofloat™ sensor, right-hand side (if installed) 6 Autofloat™ sensor, left-hand side (if installed)

ZEIL14FI00203FA

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Electrical systems - Harnesses and connectors

Wire connectors - Component diagram 02 Connectors X-020 to X-029 Connector X-026

Position

Connector X-026 Main connector Circuit reference

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Wire number -

Signal, Autofloat™ sensor, left-hand side Signal, Autofloat™ sensor, right-hand side Sensor power supply 5 V. Ground Not applicable Signal, speed sensor cutting disc

19 20 21 22 23 24 25 26 27 28 29 30 31

Electrical schematic frame Harnesses and connectors - Electrical schema (55.100)

Harnesses and connectors - Electrical schema (55.100)

NOTE: For the wiring color code refer to: Electrical system - Electrical standard (55.000).

84320884

NOTE: For the connector service tools refer to, Electrical system - Special tools 3 (55.000). 47794081 14/10/2014

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Electrical systems - Harnesses and connectors

ZEIL14FI00015EA

Rear side of the direct cut header.

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Index Electrical systems - 55 Harnesses and connectors - 100 Wire connectors - Component diagram 02 Connectors X-020 to X-029 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Wiring harnesses - Electrical schematic sheet 01 - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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Electrical systems - 55 Warning indicators, alarms, and instruments - 408

600FDR

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Contents Electrical systems - 55 Warning indicators, alarms, and instruments - 408

SERVICE Instrument cluster Service instruction - Autofloat™ voltage range verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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Instrument cluster - Service instruction - Autofloat™ voltage range verification NOTE: Perform the setup as mentioned in the operator’s manual of your header. Refer to “Attachment controls Direct cut header” Attachments/Headers - Control (58).

Settings for Autofloat™ Select “Toolbox” from the home page and select the submenu “Header”. • Set “Autofloat” to “Installed” • Set “Tilt flotation” to “No” • Set “Header Lateral Tilt” to “Installed”

ZEIL14FR00071AA

ZEIL12FR0179A0A

ZEIL14FR00072AA

Diagnose Select “Diagnostics” from the home page and select the submenu “Diag”.

Select “Header” from the available list.

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Add the following two items to your diagnose screen: • “Right ground height” sensor • “Left ground height” sensor

ZEIL14FR00073AA

ZEIL14FR00074AA

ZEIL14FR00075AA

ZEIL14II00194AA

Select “Diagnose”. Lower the header on the ground or move the Autofloat™ skid plates individually to their extremes upper position. Verify that the Autofloat™ sensor shows a voltage equal to or more than 0.5 V.

Lower the Autofloat™ skid plates individually till the chain is under tension. Verify that the Autofloat™ sensor shows a voltage equal to or less than 4.5 V.

If you cannot reach 4,5 V, lengthen the chain to attain a voltage as close as possible to 4,5 V.

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Calibration Perform the “Header calibration”. Refer to the operator’s manual of your forage harvester. NOTE: Header calibration will only succeed if the range is within the range of 0.5 - 4.5 V. If not, an abort code will appear.

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Index Electrical systems - 55 Warning indicators, alarms, and instruments - 408 Instrument cluster - Service instruction - Autofloat™ voltage range verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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CNH Industrial Belgium NV Leon Claeysstraat 3A 8210 Zedelgem - Belgium SERVICE - Technical Publications & Tools

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SERVICE MANUAL Attachments/Headers 600FDR

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Contents Attachments/Headers - 58

[58.130] Attachment/Header frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58.1 [58.100] Attachment/Header support and drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58.2 [58.110] Attachment/Header cutting mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58.3 [58.120] Attachment/Header feed auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58.4

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600FDR

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Contents Attachments/Headers - 58 Attachment/Header frame - 130

SERVICE Attachment/Header frame Remove - flip-up cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

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Attachments/Headers - Attachment/Header frame

Attachment/Header frame - Remove - flip-up cover 1. Make sure the flip-up cover is closed. 2. On both sides, remove the bolt (2). NOTE: Release the hydraulic pressure to remove the bolt (2) more easily. Loosen the hydraulic fittings of the hydraulic cylinder (3). NOTE: Pay attention that hydraulic oil might leak out.

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ZEIL14FI00255AA

ZEIL14FI00026AA

ZEIL14FI00259AA

ZEIL14FI00028AA

Attachments/Headers - Attachment/Header frame

3. Use an adequate lifting device to remove the flip-up cover (1).

ZEIL14FI00029AA

ZEIL14FI00030AA

ZEIL14FI00031AA

4. Remove the three bolts (4) and the lock nuts (5).

5. Lift up the flip-up cover (1).

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Attachments/Headers - Attachment/Header frame

Attachment/Header frame - Install 1. Use an adequate lifting device to lift up the flip-up cover (1).

ZEIL14FI00031AA

ZEIL14FI00029AA

ZEIL14FI00030AA

2. Position the flip-up cover (1) on the header frame.

3. Install the three bolts (4) and the lock nuts (5).

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Attachments/Headers - Attachment/Header frame

4. Make sure the flip-up cover properly rests on the header frame. 5. On both sides, connect the hydraulic cylinder (3) to the flip-up cover with the bolt (2). NOTE: Tighten the fittings on the hydraulic cylinders (3).

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ZEIL14FI00255AA

ZEIL14FI00028AA

ZEIL14FI00259AA

ZEIL14FI00026AA

Index Attachments/Headers - 58 Attachment/Header frame - 130 Attachment/Header frame - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Attachment/Header frame - Remove - flip-up cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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600FDR

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Contents Attachments/Headers - 58 Attachment/Header support and drives - 100

FUNCTIONAL DATA Gearbox Exploded view - Intake gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SERVICE Power Take-Off (PTO) shaft Intermediate shaft - Remove - Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Intermediate shaft - Install - Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Intermediate shaft - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Intermediate shaft - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Gearbox Remove - Intake gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Disassemble - Intake gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Assemble - Intake gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Install - Intake gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

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Attachments/Headers - Attachment/Header support and drives

Gearbox - Exploded view - Intake gearbox Item Description 1 Bolt M10 x 45 2 Spring washer M10 3 Phonic wheel 4 Extension 5 Oil seal 45 x 85 x 10 6 Retaining ring 7 Bearing 6209 8 Hex socket head screw M10 x 25 (Class 12.9) 9 Sensor bracket 10 Spacer 11 Flange 12 Bolt M10 x 20 (Class 10.9) 13 Cover plate 14 Triplex chain 15 Retaining ring 16 Triplex sprocket ( 15 teeth) 17 Drive shaft 18 Gearbox 19 Fitting 20 Filler plug 21 Flange 22 Fixation ring Power Take-Off (PTO) cover 23 Washer M8 D32 24 Hex socket head screw M8 x 12 25 Bolt M6 x 12 26 Lock ring 27 Oil seal 40 x 80 x 10 28 Retaining ring 29 Bearing 6208 C3 30 Flange 31 Drain plug 32 Driven shaft 33 Triplex sprocket ( 20 teeth) 34 Triplex chain connection link 35 Roll pin 36 Bracket 37 Washer M8 38 Bolt M10 x 25 Class 10.9 39 Fixing ring 40 Check plug

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Quantity 1 27 1 1 3 3 3 26 1 2 1 27 1 1 4 1 1 1 1 1 2 1 4 8 3 1 1 1 1 1 1 1 1 1 2 3 7 3 1 1

Attachments/Headers - Attachment/Header support and drives

ZEIL14FI00120JA

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Attachments/Headers - Attachment/Header support and drives

Power Take-Off (PTO) shaft Intermediate shaft - Remove - Bearing Prior operation: Remove the Power Take-Off (PTO) shaft joints on either side of the intermediate PTO shaft. 1. On the right-hand side of the PTO shaft, loosen the set screw (1). 2. Remove the retaining ring (2). 3. Remove the bolts (3).

ZEIL14FI00056AA

ZEIL14FI00058AA

ZEIL14FI00061AA

ZEIL14FI00060AA

4. On the left-hand side of the intermediate PTO shaft, loosen the set screw (1). 5. Remove the retaining ring (2). 6. Remove the bolts (3).

7. Tap the intermediate PTO shaft (4) through the bearing. Use a soft material punch. 8. Catch the bearing house.

9. On the right hand side, tap the intermediate PTO shaft (4) through the bearing. Use a soft material punch. 10. Catch the bearing house.

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Attachments/Headers - Attachment/Header support and drives

Power Take-Off (PTO) shaft Intermediate shaft - Install - Bearing 1. On the left hand side, slide the bearing with the bearing house (5) over the intermediate Power Take-Off (PTO) shaft (4). NOTE: Pay attention to the position of the grease fitting, as shown. 2. Install the bolts (3). 3. Install the retaining ring (2). 4. Push the intermediate PTO shaft (4) firmly against the bearing inner ring. 5. Tighten the set screw (1). ZEIL14FI00058AA

ZEIL14FI00057AA

ZEIL14FI00056AA

6. On the right-hand side, slide the bearing with the bearing house (5) over the intermediate PTO shaft (4). NOTE: Pay attention to the position of the grease fitting, as shown.

7. Install the bolts (3). 8. Install the shims (6), then the retaining ring (2) as shown in Figure 2. NOTE: If you cannot install the retaining ring (2), loosen the set screw of the left-hand side bearing. Then tap the intermediate PTO shaft. Use a hammer and a soft material punch. Refer to Figure 1. Retighten the set screw of the left-hand side bearing. 9. Tighten the set screw (1).

Next operation: Grease the intermediate PTO shaft (4) bearings. Refer to the operator’s manual. Next operation: Install the PTO shaft.

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Attachments/Headers - Attachment/Header support and drives

Power Take-Off (PTO) shaft Intermediate shaft - Remove Prior operation: Remove the two intermediate shaft bearing houses. Refer to Power Take-Off (PTO) shaft Intermediate shaft Remove (58.100). 1. Pull the intermediate PTO shaft (4) out.

ZEIL14FI00063AA

ZEIL14FI00064AA

ZEIL14FI00004AA

2. Position the intermediate PTO shaft (4) in front of the hole.

3. Remove the counter nut (8) and the nut (9). 4. Remove the spring (10). 5. Swing the upper auger drive tensioner arm (7) out of the way.

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Attachments/Headers - Attachment/Header support and drives

6. Remove the bolt (12), the washer (13) and the lower auger drive chain tensioner arm (11).

ZEIL14FI00062AA

ZEIL14FI00065AA

7. Use a strap (14) to restrain the chain so that the intermediate PTO shaft (4) can easily pass. 8. Push the intermediate PTO shaft (4) through the hole. Refer to Figure 2. 9. Pull out the intermediate PTO shaft (4) completely.

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Attachments/Headers - Attachment/Header support and drives

Power Take-Off (PTO) shaft Intermediate shaft - Install 1. Push the intermediate PTO shaft (4) through the hole.

ZEIL14FI00065AA

ZEIL14FI00064AA

ZEIL14FI00062AA

ZEIL14FI00004AA

2. Pull the intermediate PTO shaft (4) through the hole. 3. Cut the strap (14). Refer to Figure 1.

4. Install the lower auger drive chain tensioner arm (11). Use the bolt (12) and the washer (13).

5. Swing the upper auger drive chain tensioner arm (7) in place. 6. Install the spring (10) into the upper auger drive chain tensioner arm (7). Adjust the tension with the nut (8) then tighten the counter nut (9). NOTE: For the correct tension of the chain, refer to auger drive chain tension in the operator’s manual Feed auger drive chain - Adjust (58.120).

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Attachments/Headers - Attachment/Header support and drives

Install both intermediate PTO shaft bearing houses. Refer to Power Take-Off (PTO) shaft Intermediate shaft Install (58.100).

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Attachments/Headers - Attachment/Header support and drives

Gearbox - Remove - Intake gearbox Prior operation: Remove the three Power Take-Off (PTO) shafts connected to the intake gearbox. Prior operation: Drain the oil of the intake gearbox. Refer to the operator’s manual. 1. Disconnect the speed sensor connector (1). 2. Remove the speed sensor cover (2).

ZEIL14FI00094AA

ZEIL14FI00106AA

ZEIL14FI00107AA

3. Remove the upper PTO protective cover (3).

4. Remove the lower PTO protective cover (4).

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Attachments/Headers - Attachment/Header support and drives

5. Use an appropriate lifting device to support the intake gearbox (5).

ZEIL14FI00108AA

ZEIL14FI00109AA

ZEIL14FI00110AA

ZEIL14FI00111AA

6. Remove the bolts (6) and the washers (7). 7. Remove the bolts (8) and the washers (9). Remove the support (10).

8. Remove the six bolts (11) and washers (12).

9. Lift and remove the intake gearbox (5) from the bracket (13).

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Attachments/Headers - Attachment/Header support and drives

Gearbox - Disassemble - Intake gearbox CAUTION Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protective Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. Failure to comply could result in minor or moderate injury. C0145A

Prior operation: Remove the intake gearbox. Refer to Gearbox - Remove (58.100). For more information, refer to the exploded view of the cutterbar Gearbox - Exploded view (58.100). 1. Remove the bolt (1), the spring washer (2) and the phonic wheel (3). 2. Remove the bolts (24), the washers (37) and the fixing ring (39). 3. Remove the two roll pins (35).

ZEIL14FI00171AA

ZEIL14FI00170AA

ZEIL14FI00168AA

4. Remove the bolts (8), the spring washers (2), the sensor bracket (9) and the spacers (10). 5. Remove the extension (4). 6. Remove the filler plug (20).

7. Remove the 27 bolts (12). 8. Remove the bolts (38), the washers (37) and the brackets (36).

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9. Remove the oil seal (5) from the drive shaft (17). 10. Remove the six bolts (8) and the spring washers (2).

ZEIL14FI00187AA

ZEIL14FI00188AA

ZEIL14FI00189AA

ZEIL14FI00221AA

11. Remove the retaining ring (6).

12. Use two bolts (A) to remove the flange (11). 13. Install two bolts (B) in the threaded holes of the cover plate (13).

14. Remove the bearing (7) from the flange (11).

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15. Remove the oil seal (5). 16. Remove the six bolts (8) and the spring washers (2).

ZEIL14FI00190AA

ZEIL14FI00191AA

ZEIL14FI00192AA

ZEIL14FI00221AA

17. Remove the retaining ring (6).

18. Use two bolts (A) to remove the flange (21). 19. Install two bolts (B) in the threaded holes of the cover plate (13).

20. Remove the bearing (7) from the flange (21).

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21. Tighten the bolts (B) (see Figure 6 and 10) to remove the cover plate (13) from the gearbox (18).

ZEIL14FI00193AA

ZEIL14FI00194AA

ZEIL14FI00223AA

ZEIL14FI00225AA

22. Remove the retaining rings (15). 23. Turn the gearbox on its side and pull out the chain (14) together with the triplex sprocket (16) and (33).

24. Turn the gearbox (18) upside down. 25. Remove the oil seal (5).

26. Remove the retaining ring (6). 27. Remove the six bolts (8) and the spring washers (2).

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28. Hit the drive shaft (17) and remove. 29. Use two bolts (A) to remove the flange (21).

ZEIL14FI00196AA

ZEIL14FI00221AA

ZEIL14FI00224AA

ZEIL14FI00222AA

30. Remove the bearing (7) from the flange (21).

31. Remove the bolts (25) and the lock ring (26). 32. Remove the oil seal (27).

33. Remove the retaining ring (28). 34. Hit the driven shaft (32) and remove.

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35. Remove the six bolts (8) and the spring washers (2). NOTE: Mark the position of the threaded holes of the flange (30).

ZEIL14FI00197AA

ZEIL14FI00198AA

ZEIL14FI00226AA

36. Turn the gearbox (18) upside down. 37. Remove the flange (30).

38. Remove the bearing (29) from the flange (30).

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Gearbox - Assemble - Intake gearbox CAUTION Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protective Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. Failure to comply could result in minor or moderate injury. C0145A

For more information, refer to Gearbox - Exploded view (58.100). 1. Remove the old sealant paste. Clean the machined surface of the gearbox (18) thoroughly with an appropriate cleaning agent. 2. Install the 20 teeth triplex sprocket (33) on the driven shaft (32). On both sides of the 20 teeth triplex sprocket (33), install the retaining ring (15). 3. Install the 15 teeth triplex sprocket (16) on the drive shaft (17) (not shown). On both sides of the 15 teeth triplex sprocket (17), install the retaining ring (15) (not shown).

ZEIL14FI00146AA

ZEIL14FI00147AA

ZEIL14FI00148AA

4. Position the driven shaft (32) pre-assembly in the gearbox (18). NOTE: Shortest part of the driven shaft (32) toward the bottom. NOTE: Use the two tabs, shown by the arrows, as a reference. Install the driven shaft (32) in the hole furthest away from the two tabs.

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5. Install the chain (14) as shown. NOTE: Make sure the closed part of the chain connection link (34) follows the direction of chain travel.

ZEIL14FI00149AA

ZEIL14FI00150AA

ZEIL14FI00151AA

ZEIL14FI00152AA

6. Install the drive shaft (17) as shown. 7. Apply and distribute LOCTITE® 518™ GASKET ELIMINATOR ® over the machined surface of the gearbox (18).

8. Clean the cover plate (13) with an appropriate cleaning agent. 9. Install the cover plate (13). Chamfer side up!

10. Clean the flange (11) and the flange (21) with an appropriate cleaning agent. Apply and distribute LOCTITE® 518™ GASKET ELIMINATOR ® over the surface.

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11. Install a few bolts (12) to position the cover plate (13). Do not tighten yet. 12. Install the flange (11) and the flange (21) on the cover plate (13). Use the six hex socket head screws (8) and the spring washers (2). NOTE: Position the threaded holes of the flange (11) and the flange (21) as shown by the arrows. NOTE: Tighten with a torque of 90 N·m (66.4 lb ft). Use the criss-cross method.

ZEIL14FI00153AA

ZEIL14FI00155AA

ZEIL14FI00156AA

ZEIL14FI00157AA

13. Always support the axle of the bearing you want to install!

14. Install the bearing (7) in the flange (11). Secure with the retaining ring (6).

15. Install the bearing (7) in the flange (21). Secure with the retaining ring (6).

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16. Turn the gearbox (18) upside down. 17. Clean the machined surface of the gearbox (18) with an appropriate cleaning agent.

ZEIL14FI00158AA

ZEIL14FI00159AA

ZEIL14FI00162AA

ZEIL14FI00163AA

18. Clean the flange (21) and the flange (30) with an appropriate cleaning agent. Apply and distribute LOCTITE® 518™ GASKET ELIMINATOR ® over the surface.

19. Install the flange (30) on the gearbox (18). Use the six bolts (8) and the spring washers (2). NOTE: Pay attention to the position of the threaded holes in the flange (30). NOTE: Tighten with a torque of 90 N·m (66.4 lb ft). Use the criss-cross method.

20. Install the bearing (29) in the flange (30). Secure with the retaining ring (28).

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21. Apply grease on the inner diameter of the oil seal (27). Install the oil seal (27) in the flange (30).

ZEIL14FI00166AA

ZEIL14FI00167AA

ZEIL14FI00162AA

ZEIL14FI00164AA

22. Install the lock ring (26) on the flange (30). Use the bolts (25).

23. Install the flange (21) on the gearbox (18).Use the six hex socket head screws (8) and the spring washers (2). NOTE: Pay attention to the position of the threaded holes. NOTE: Tighten with a torque of 90 N·m (66.4 lb ft). Use the criss-cross method.

24. Install the bearing (7) in the flange (21). Use the adjustment bolts on the special tool (S1) to center the bearing (7) in the flange (21). NOTE: For the special tool (S1), refer to Tools generic sub-group - Special tools (89.AAA). NOTE: Always support the axle of the bearing you want to install! See Figure 9.

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25. Secure the bearing (7) with the retaining ring (6).

ZEIL14FI00225AA

ZEIL14FI00166AA

ZEIL14FI00168AA

26. Apply grease on the inner diameter of the oil seal (5). Install the oil seal in the flange (21).

27. Install the drain plug (31). NOTE: Use LOCTITE® 518™ GASKET ELIMINATOR ®. 28. Install the check plug (40) NOTE: Use LOCTITE® 518™ GASKET ELIMINATOR ®. 29. Turn the gearbox upside down. 30. Install the two roll pins (35) to position the cover plate (13). 31. Apply grease on the inner diameter of the oil seals (5). Install the oil seals (5).

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32. Tighten the 27 bolts (12). NOTE: Tighten with a torque of 90 N·m (66.4 lb ft). Use the criss-cross method. 33. Install the brackets (36) on the cover plate (13). Use the bolts (38) and washers (37). NOTE: Tighten with a torque of 90 N·m (66.4 lb ft).

ZEIL14FI00168AA

ZEIL14FI00169AA

ZEIL14FI00170AA

ZEIL14FI00171AA

34. Install an air coupling on the gearbox (18). Add pressure till 0.5 bar (7.2 psi). 35. Drop the gearbox (18) in a water bad for 30 min and check for leaks.

36. Install the sensor bracket (9) on the flange (11). Use the bolts (8), the spring washers (2) and the spacers (10). NOTE: Install the spacers (10) between the flange (11) and the sensor bracket (9). 37. Install the extension (4). 38. Install the fitting (19) and the filler plug (20).

39. Install the phonic wheel (3). Use the bolt (1) and the spring washer (2). 40. Install the fixing ring (39) for the Power Take-Off (PTO) cover. Use the bolts (24) and the washers (37).

Next operation: Install the intake gearbox. Refer to Intake gearbox install Gearbox - Install (58.100).

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Gearbox - Install - Intake gearbox 1. Use an appropriate lifting device to position the intake gearbox (5) on the bracket (13). NOTE: For the correct angle of the intake gearbox, use the support (10) (see figure 3) as guide.

ZEIL14FI00111AA

ZEIL14FI00110AA

ZEIL14FI00109AA

ZEIL14FI00107AA

2. Install the intake gearbox with the six bolts (11) and the washers (12) on the bracket (13). NOTE: Use LOCTITE® 243™.

3. Install the support (10) with the bolts (8) and the washers (9). NOTE: Use LOCTITE® 243™. 4. Install the bolts (6) and the washers (7). NOTE: Use LOCTITE® 243™.

5. Install the lower Power Take-Off (PTO) protective cover (4).

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6. Install the upper PTO protective cover (3).

ZEIL14FI00106AA

ZEIL14FI00094AA

7. Install the cover (2). 8. Connect the speed sensor connector (1).

Next operation: Install the PTO shafts. Next operation: Fill the intake gearbox with oil. Refer to Gearbox - Change fluid (58.100).

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Index Attachments/Headers - 58 Attachment/Header support and drives - 100 Gearbox - Assemble - Intake gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Gearbox - Disassemble - Intake gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Gearbox - Exploded view - Intake gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Gearbox - Install - Intake gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Gearbox - Remove - Intake gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Power Take-Off (PTO) shaft Intermediate shaft - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Power Take-Off (PTO) shaft Intermediate shaft - Install - Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Power Take-Off (PTO) shaft Intermediate shaft - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Power Take-Off (PTO) shaft Intermediate shaft - Remove - Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

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600FDR

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FUNCTIONAL DATA Disc cutterbar Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SERVICE Cutterbar drive Remove - Cutterbar drive gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Install - Cutterbar drive gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Remove - Angle drive gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Install - Angle drive gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Disc cutterbar Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Remove - Cutterbar idler gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Disassemble - Idler gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Assemble - Idler gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Install - Cutterbar idler gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Remove - Cutting disc hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Disassemble - Cutting disc hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Assemble - Cutting disc hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Install - Cutting disc hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Remove - Outer drum hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Disassemble - Outer drum hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Assemble - Outer drum hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Install - Outer drum hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

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Disc cutterbar - Exploded view Item Description 1 Bolt M8 x 20 2 Washer M8 3 Drum cover plate 4 Lock washer M12 5 Bolt M12 x 35 6 Counter-clockwise drum assembly (right-hand side). For details, see Figure 5. 7 Nut M10 8 High disc hub assembly. For details, see Figure 7. 9 Special bolt M10 x 30 10 Idler gear assembly. For details, see Figure 8. 11 Hex socket head screw M10 x 30 12 Intermediate stone buffer 13 Cutterbar plate 14 O-ring 15 Bolt M10 x 16 (Class 10.9) 16 Bolt M10 x 25 (Class 10.9) 17 Stone buffer 18 Stone buffer shortened 19 Drain plug 20 Aluminium washer 21 Cutterbar frame 22 Copper washer 23 Extension 24 Filler plug 25 Retaining ring 26 Drive gear 27 O-ring 28 Cutterbar drive gearbox 29 Clockwise drum assembly (left-hand side). For details, see Figure 2. 30 Bolt M12 x 20 31 Counter-clockwise disc assembly. For details, see Figure 3. 32 Low disc hub assembly. For details, see Figure 6. 33 Clockwise disc assembly. For details, see Figure 4.

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Quantity 8 8 2 56 8 1 120 2 92 27 2 13 1 1 13 28 13 1 1 1 1 1 1 1 1 1 1 1 1 48 6 12 6

Attachments/Headers - Attachment/Header cutting mechanism

ZEIL14FI00315JA

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ZEIL14FI00308FA

Clockwise drum assembly (29) 34 Nut insert M8 35 Lock nut M12 36 Washer M12 37 Knife clockwise 38 Knife bolt 39 Drum

4 2 2 2 2 1

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ZEIL14FI00310FA

Counter-clockwise disc assembly (31) 35 Lock nut M12 36 Washer M12 38 Knife bolt 40 Knife counter-clockwise 41 Disc

2 2 2 2 1

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ZEIL14FI00309FA

Clockwise disc assembly (33) 35 Lock nut M12 36 Washer M12 37 Knife clockwise 38 Knife bolt 41 Disc

2 2 2 2 1

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ZEIL14FI00311FA

Counter-clockwise drum assembly (6) 34 Nut insert M8 35 Lock nut M12 36 Washer M12 38 Knife bolt 39 Drum 40 Knife counter-clockwise

4 2 2 2 1 2

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ZEIL14FI00312FA

Low disc hub assembly (32) 42 Lock washer M27 43 Retaining ring 44 O-ring 45 O-ring 46 Short gear axle 47 O-ring 48 Low hub 49 Bearing 50 Disc flange 51 Nut M27

1 1 1 1 1 1 1 1 1 1

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ZEIL14FI00313FA

High disc hub assembly (8) 42 Lock washer M27 43 Retaining ring 44 O-ring 45 O-ring 47 O-ring 49 Bearing 50 Disc flange 51 Nut M27 52 High hub 53 Long gear axle

1 1 1 1 1 1 1 1 1 1

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ZEIL14FI00314FA

Idler gear assembly (10) 54 Top bearing hub 55 Idler gear 56 O-ring 57 Bottom bearing hub 58 Nut M14 59 O-ring 60 Bearing 61 Lock ring 62 Bolt M14 x 35

1 1 1 1 1 2 1 1 1

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Cutterbar drive - Remove - Cutterbar drive gearbox 1. Open the left-hand side shielding.

ZEIL13FI00122AA

ZEIL14FI00121AA

ZEIL14FI00122AA

ZEIL14FI00123AA

2. Remove the eight bolts (66) and the washers (65). 3. Remove the four bolts (68) and the washers (67). 4. Remove the hardware (69) and the support (70).

5. Open the chain connecting link (72). 6. Remove the chain (71).

7. Remove the hardware (73) and remove the plate (74).

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8. Remove the eight nuts (7) and remove the cutterbar drive gearbox (28).

ZEIL14FI00124AA

ZEIL14FI00125AA

9. Remove the retaining ring (25) and remove the drive gear (26). 10. Remove the O-ring (27).

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Cutterbar drive - Install - Cutterbar drive gearbox 1. Clean the machined area of the cutterbar drive gearbox (28) with an appropriate cleaning agent. 2. Install the O-ring (27). NOTE: Use LOCTITE® 518™ GASKET ELIMINATOR ®. 3. Install the drive gear (26). Secure with the retaining ring (25).

ZEIL14FI00125AA

ZEIL14FI00124AA

ZEIL14FI00129AA

ZEIL14FI00123AA

4. Install the cutterbar drive gearbox (28) with the eight nuts (7). NOTE: Use LOCTITE® 243™. NOTE: Tighten with a torque of 90 N·m (66.4 lb ft). Use the criss-cross method.

5. Align the cutterbar drive gearbox (28) to the angle drive gearbox. • Push the sprocket (A) flat against the sprocket (B). • Move the gearbox (28) till the teeth of the sprocket (A) and the teeth of the sprocket (B) are perfectly aligned. NOTE: In case you notice a misalignment in the height, then the angle drive gearbox is not properly installed. Refer to “height alignment”, Cutterbar drive - Install (58.110).

6. Install the plate (74) with the hardware (73).

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7. Install the duplex chain (71) and close with the chain connecting link (72). NOTE: Make sure the closed part of the chain connection link follows the direction of chain travel.

ZEIL14FI00122AA

ZEIL14FI00121AA

ZEIL14FI00130AA

8. Install the support (70) with the hardware (69). On both sides, use the shims (75) as required. NOTE: Do not tighten the hardware (69) yet. 9. Install the eight bolts (66) and the washers (65). 10. Install the four bolts (68) and the washers (67). 11. Tighten the hardware (69).

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Cutterbar drive - Remove - Angle drive gearbox 1. At the rear left-hand side, disconnect the Power TakeOff (PTO) shaft (D).

ZEIL14FI00023AA

ZEIL13FI00122AA

ZEIL14FI00121AA

ZEIL14FI00122AA

2. Open the left-hand side shielding.

3. Remove the eight bolts (66) and the washers. (65). 4. Remove the four bolts (68) and the washers (67). 5. Remove the hardware (69) and the support (70).

6. Open the chain connecting link (72).

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7. Remove the bolts (77), the washers (78) and the angle gearbox (76).

ZEIL14FI00126AA

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Cutterbar drive - Install - Angle drive gearbox Height alignment 1. Position the angle drive gearbox (76). Check the height alignment between the cutterbar drive gearbox (28) and the angle drive gearbox (76). Use a straight ruler. NOTE: Use two appropriate bushings (C) with an equal outer diameter. 2. Install shims (79) underneath the angle gearbox (76) as required. NOTE: Always tighten the bolts of the angle drive gearbox (76) before checking the alignment. 3. When properly aligned remove the angle drive gearbox (76). Install the sprocket (A) on the cutterbar drive gearbox (28) and the sprocket (B) on the angle drive gearbox (76). See Figure 3.

ZEIL14FI00128AA

ZEIL14FI00127AA

ZEIL14FI00129AA

4. Align the angle drive gearbox to the cutterbar drive gearbox (28). 5. Push the sprocket (A) flat against the sprocket (B). 6. Move the angle drive gearbox (76) till the teeth of the sprocket (A) and the teeth of the sprocket (B) are perfectly aligned. NOTE: In case you notice a misalignment in the height, then the angle drive gearbox is not properly installed. Refer to “height alignment”.

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Installation 7. Install the bolts (77) and the washers (78). Fully tighten the bolts (77). NOTE: Use LOCTITE® 243™.

ZEIL14FI00126AA

ZEIL14FI00122AA

ZEIL14FI00121AA

ZEIL14FI00130AA

8. Install the duplex chain (71) and close with the chain connecting link (72). NOTE: Make sure the closed part of the chain connection link follows the direction of chain travel.

9. Install the support (70) with the hardware (69). On both sides, use the shims (75) as required. NOTE: Do not tighten the hardware (69) yet. 10. Install the eight bolts (66) and the washers (65). 11. Install the four bolts (68) and the washers (67). 12. Tighten the hardware (69).

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13. At the rear, left-hand side, connect the Power Take-Off (PTO) shaft (D).

ZEIL14FI00023AA

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Disc cutterbar - Remove Prior operation: Remove the flip-up cover. Refer to Attachment/Header frame - Remove (58.130) - Flip-up cover.

WARNING Falling object hazard! DO NOT go underneath a hanging load. Make sure the area is clear of all bystanders. Failure to comply could result in death or serious injury. W1129A

DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury. D0076A

1. On the right-hand side, remove the hardware (2) and the cover (1).

ZEIL14FI00105AA

ZEIL14FI00104AA

2. On the left-hand side, remove the hardware (3) and the cover (4).

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3. Remove the eight hex socket head screws (67) and the cover plate (68).

ZEIL14FI00213AA

ZEIL14FI00204AA

ZEIL14FI00205AA

ZEIL14FI00206AA

4. Lift the header up on the four lifting points, as shown.

5. On both sides, place the skid plates in the highest position as shown. Refer to the operator’s manual, “cutting height adjustment” Lower skid plate - Height adjust (58.130).

6. Place appropriate supports (6) underneath the skid plates, as shown.

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7. Use appropriate lifting devices and supports to support the cutterbar over the full length. NOTE: The header and the cutterbar must be supported by appropriate lifting devices and supports at all times!

ZEIL14FI00216AA

ZEIL14FI00208AA

ZEIL14FI00209AA

ZEIL14FI00214AA

8. Remove the six skids (10). To remove one skid (10), remove the four hex socket head screws (9).

9. Remove all 31 bolts (65) and the lock washers (66) from the cutterbar.

10. Remove the six bolts (71) and the washers (70) of the three counterweights (69).

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11. Remove the three counterweights (69).

ZEIL14FI00215AA

ZEIL14FI00211AA

ZEIL14FI00212AA

12. Use a crowbar to release the cutterbar from the header frame.

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13. Lift and move the header to the right-hand side until the header is clear from the cutterbar.

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ZEIL14FI00233AA

ZEIL14FI00216AA

ZEIL14FI00217AA

Attachments/Headers - Attachment/Header cutting mechanism

Disc cutterbar - Install WARNING Falling object hazard! DO NOT go underneath a hanging load. Make sure the area is clear of all bystanders. Failure to comply could result in death or serious injury. W1129A

1. Use appropriate lifting devices and supports to support the cutterbar over the full length. Support the cutterbar drive gearbox with a wooden block, as shown. NOTE: The header and the cutterbar must be supported by appropriate lifting devices and supports at all times!

ZEIL14FI00217AA

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2. Lower the header slightly till the header frame is below the chain sprocket of the cutterbar drive gearbox, as shown. Then move the header to the left-hand side.

ZEIL14FI00233AA

ZEIL14FI00216AA

ZEIL14FI00232AA

ZEIL14FI00209AA

3. First install and tighten the two bolts (65) and the washers (66) shown.

4. Install the rest of the 31 bolts (65) and lock washers (66). 5. Check if all discs rotate freely.

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6. Install the six skids (10). To install one skid (10), use the four hex socket head screws (9). NOTE: The tip of the skid (10) must fit in the lip (70).

ZEIL14FI00208AA

ZEIL14FI00215AA

ZEIL14FI00214AA

ZEIL14FI00206AA

7. Install the three counterweights (69).

8. Secure the three counterweights (69) with the six bolts (71) and washers (70).

9. Lift the header and remove the supports (6).

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10. On both sides, adjust the skid plates back to the original position. Refer to the operator’s manual, “cutting height adjustment” Lower skid plate - Height adjust (58.130).

ZEIL14FI00205AA

ZEIL14FI00204AA

ZEIL14FI00213AA

ZEIL14FI00105AA

11. Place the header on a flat even surface.

12. Install the cover plate (68). Use the eight hex socket head screws (67).

13. On the right-hand side, install the cover (1) and the hardware (2).

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14. On the left-hand side, install the cover (4) and the hardware (3).

ZEIL14FI00104AA

Next operation: Install the flip-up cover. Refer to Attachment/Header frame - Install (58.130) - Flip-up cover.

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Disc cutterbar - Remove - Cutterbar idler gear Prior operation: Drain the cutterbar oil. Refer to the operator’s manual of your header. Prior operation: Remove the outer cutting drum. Refer to Disc cutterbar - Remove (58.110) - Outer cutting drum. Prior operation: If applicable, remove the cutting disc. Refer to Disc cutterbar - Remove (58.110) - Cutting disc. For more information, see the exploded view of the cutterbar, Disc cutterbar - Exploded view (58.110). 1. Remove the right-hand side cutterbar cover.

ZEIL14FI00105AA

ZEIL14FI00032AA

ZEIL14FI00033AA

2. Remove the two hex socket head screws (11) and remove the cutterbar plate (13). NOTE: Clean the machined area of both, the cutterbar plate (13) and the cutterbar.

3. Remove the O-ring (14) from the cutterbar plate (13).

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4. Remove the bolt (62) and the lock nut (58).

ZEIL14FI00034AA

ZEIL14FI00035AA

ZEIL14FI00036AA

ZEIL14FI00037AA

5. Screw a bolt M16 (A) in the top bearing hub (54) to remove the bottom bearing hub (57). See also Figure 5. 6. Push or pull out the top bearing hub (54).

7. Remove the O-ring (56) and the O-ring (59) from the bottom bearing hub (57). 8. Remove the O-ring (59) from the top bearing hub (54).

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9. Move the idler gear (55) to the right-hand side of the header and pull the idler gear (55) out of the cutter bar.

ZEIL14FI00038AA

If required, repeat this procedure to remove the other idler gears (55). NOTE: Idler gears can also be removed from the left-hand side of the cutterbar, if the cutterbar gearbox is removed. Refer to Cutterbar drive - Remove (58.110). Next operation: To disassemble the idler gear, refer to Disc cutterbar - Disassemble (58.110) - Idler gear.

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Disc cutterbar - Disassemble - Idler gear Prior operation: Remove the idler gear from the cutterbar. Refer to Disc cutterbar - Remove (58.110) - Idler gear. 1. Position the idler gear (55) with the flat side of the bearing (60) down. 2. Use an appropriate device to press the bearing (60) out of the idler gear (55).

ZEIL14FI00227AA

ZEIL14FI00218AA

3. Remove the lock ring (61) from the idler gear (55).

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Disc cutterbar - Assemble - Idler gear 1. Position the idler gear (55) with the groove on top. 2. Install the lock ring (61) in the groove of the idler gear (55).

ZEIL14FI00218AA

ZEIL14FI00219AA

ZEIL14FI00039AA

3. With the smallest diameter down, position the special tool (S2) in the lock ring of the pre-assembled idler gear (55). NOTE: For the special tool (S2) specifications, refer to Tools generic sub-group - Special tools (89.AAA). 4. With the groove on top, position the bearing (60) on the special tool (S2). 5. Use an appropriate device to press the bearing (60) in the pre-assembled idler gear (55).

6. Ensure a proper installation of the bearing. Check that the top side of the bearing is level with the top of the pre-assembled idler gear (55). At the bottom, the bearing (60) will protrude from the pre-assembled idler gear (55) as shown.

Next operation: Install the idler gear in the cutterbar. Refer to Disc cutterbar - Install (58.110) - Idler gear.

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Disc cutterbar - Install - Cutterbar idler gear For more information, see the exploded view of the cutterbar Disc cutterbar - Exploded view (58.110). 1. Insert the idler gear (55) into the cutterbar. NOTE: Ensure that the flat side of the bearing is positioned on top!

ZEIL14FI00038AA

ZEIL14FI00037AA

ZEIL14FI00034AA

ZEIL14FI00035AA

2. Apply grease on the O-ring (56) and the O-ring (59). Install both O-rings on the bottom bearing hub (57). 3. Apply grease on the O-ring (59). Install the O-ring (59) on the top bearing hub (54).

4. Install the top bearing hub (54) and the bottom bearing hub (57). 5. Install the bolt (62) and the nut (58). NOTE: Tighten with a torque of 135 N·m (99.6 lb ft). If required, repeat this procedure to install the other idler gears (55).

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6. Clean the cutterbar plate (13) with an appropriate cleaning agent. 7. Install the O-ring (14) in the groove of the cutterbar plate (13). 8. Apply LOCTITE® 518™ GASKET ELIMINATOR ® on the cutterbar plate (13).

ZEIL14FI00033AA

ZEIL14FI00032AA

ZEIL14FI00105AA

9. Install the cutterbar plate (13). Use the two hex socket head screws (11). NOTE: Apply LOCTITE® 243™.

10. Install the right-hand side cutterbar cover.

Next operation: Install the outer cutting drum. Refer to Disc cutterbar - Install (58.110) - Outer cutting drum. Next operation: If applicable, install the cutting disc. Refer to Disc cutterbar - Install (58.110) - Cutting disc. Next operation: Fill the cutterbar with oil. Refer to the operator’s manual of the header.

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Disc cutterbar - Remove - Cutting disc hub For more information, see the exploded view of the cutterbar Disc cutterbar - Exploded view (58.110). 1. Remove the bolts (30), the lock washers (5) and the disc (41).

ZEIL14FI00040AA

ZEIL14FI00041AA

ZEIL14FI00042AA

ZEIL14FI00043AA

2. Remove the nut (51) and the lock washer (42).

3. Use two bolts (A) to remove the disc flange (50).

4. Remove the six nuts (7).

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5. Use a crowbar to remove the cutting disc hub assembly (B) from the cutterbar.

ZEIL14FI00044AA

Next operation: To disassemble the cutting disc hub, refer to Disc cutterbar - Disassemble (58.110) - Cutting disc hub.

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Disc cutterbar - Disassemble - Cutting disc hub For more information, see the exploded view of the cutterbar Disc cutterbar - Exploded view (58.110). 1. Remove the retaining ring (43). NOTE: To avoid damage, do not tighten the bench vise.

ZEIL14FI00046AA

ZEIL14FI00047AA

ZEIL14FI00048AA

ZEIL14FI00050AA

2. Tap the short gear axle (46) out of the bearing (49).

3. Turn the assembly upside down. 4. Tap the bearing (49) out of the hub. 5. Remove the O-ring (45).

6. Remove the O-ring (47) from the short gear axle (46). 7. Remove the O-ring (44) from the low hub (48).

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Disc cutterbar - Assemble - Cutting disc hub For more information, see the exploded view of the cutterbar Disc cutterbar - Exploded view (58.110). 1. Install the O-ring (47) on the short gear axle (46). 2. Install the O-ring (44) in the low hub (48).

ZEIL14FI00050AA

ZEIL14FI00220AA

ZEIL14FI00172AA

3. Install the bearing (49) and the retaining ring (43).

4. Turn the low hub (48) upside down. 5. Install the O-ring (45). 6. Install the short gear axle (46).

Next operation: To install the outer drum hub, refer to Disc cutterbar - Install (58.110) - Outer drum hub.

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Disc cutterbar - Install - Cutting disc hub For more information, see the exploded view of the cutterbar Disc cutterbar - Exploded view (58.110). 1. Check the special bolts (9) for damage. To install a new special bolt: A. If necessary, remove the nearby idler gears (55). Refer to Disc cutterbar - Remove (58.110) - Idler gear. B. Remove the damaged special bolt (9). C. Insert a new special bolt (9) into the hole. NOTE: Apply LOCTITE® 518™ ELIMINATOR ® to the bolt head.

GASKET

D. Use a nut to secure the new special bolt (9). NOTE: Tighten with a torque of 90 N·m (66.4 lb ft).

ZEIL14FI00045AA

ZEIL14FI00254AA

ZEIL14FI00043AA

2. Install the low hub (48) assembly. 3. Install the disc flange (50) on the short gear axle (46). Check the alignment with a correctly timed adjacent disc flange. Use a ruler as shown. 4. To align properly: A. Remove the disc flange (50). Rotate the disc flange (50) one tooth and check the alignment. B. Remove the low hub (48) assembly. Rotate the short gear axle (46) one tooth till the holes of two adjacent disc flanges (50) are in line as shown.

5. Install the low hub (48) assembly. Use the six nuts (7). NOTE: Use LOCTITE® 243™. NOTE: Tighten with a torque of 90 N·m (66.4 lb ft). Use the criss-cross method.

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6. Install the disc flange (50). Use the lock washer (42) and the nut (51). NOTE: Ensure correct timing of the disc flange as described above. NOTE: Use LOCTITE® 243™. NOTE: Tighten with a torque of 700 N·m (516.3 lb ft) .

ZEIL14FI00041AA

ZEIL14FI00040AA

7. Install the disc (41). Use the bolts (30) and the lock washers (5). NOTE: Respect the timing of the discs! Refer to “cutterbar inspection” in the operator’s manual, Disc cutterbar Check (58.110). NOTE: Use LOCTITE® 243™.

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Disc cutterbar - Remove - Outer drum hub For more information, see the exploded view of the cutterbar Disc cutterbar - Exploded view (58.110). 1. Remove the four bolts (1), the washers (2) and the drum cover plate (3).

ZEIL14FI00179AA

ZEIL14FI00178AA

ZEIL14FI00177AA

ZEIL14FI00180AA

2. Remove the four bolts (4), the lock washers (5) and the drum (39).

3. Remove the nut (51) and the lock washer (42).

4. Use two bolts (A) to remove the disc flange (50).

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5. Remove the six nuts (7).

ZEIL14FI00176AA

ZEIL14FI00181AA

6. Use a crowbar to remove the outer drum hub assembly (B) from the cutterbar.

Next operation: To disassemble the outer drum hub, refer to Disc cutterbar - Disassemble (58.110) - Outer drum hub.

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Disc cutterbar - Disassemble - Outer drum hub Prior operation: Remove the outer drum hub from the cutterbar. Refer to Disc cutterbar - Remove (58.110) - Outer drum hub. For more information, see the exploded view of the cutterbar Disc cutterbar - Exploded view (58.110). 1. Remove the retaining ring (43).

ZEIL14FI00182AA

ZEIL14FI00183AA

ZEIL14FI00184AA

2. Tap the long gear axle (53) out of the bearings (49). NOTE: To avoid damage, do not tighten the bench vise.

3. Turn the assembly upside down. 4. Tap the bearings (49) out of the high hub. 5. Remove the O-ring (45).

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6. Remove the O-ring (47) from the long gear axle (53). 7. Remove the O-ring (44) from the high hub (52).

ZEIL14FI00050AZ

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Disc cutterbar - Assemble - Outer drum hub For more information, see the exploded view of the cutterbar Disc cutterbar - Exploded view (58.110). 1. Install the O-ring (47) on the long gear axle (53). 2. Install the O-ring (44) in the high hub (52).

ZEIL14FI00050AZ

ZEIL14FI00173AA

ZEIL14FI00174AA

ZEIL14FI00175AA

3. Install the first bearing (49). NOTE: To avoid damage, do not tighten the bench vise.

4. Install the second bearing (49) and the retaining ring (43).

5. Turn the high hub (52) upside down. 6. Install the O-ring (45). 7. Install the long gear axle (53).

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Next operation: Install the outer drum hub on the cutterbar. Refer to Disc cutterbar - Install (58.110) - Outer drum hub.

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Disc cutterbar - Install - Outer drum hub For more information, see the exploded view of the cutterbar Disc cutterbar - Exploded view (58.110). 1. Check the special bolts (9) for damage. To install a new special bolt: A. If necessary, remove the nearby idler gears (55). Refer to Disc cutterbar - Remove (58.110) - Idler gear. B. Remove the damaged special bolt (9). C. Insert the new special bolt (9) into the hole. NOTE: Apply LOCTITE® 518™ ELIMINATOR ® to the bolt head.

GASKET

D. Use a nut to secure the new special bolt (9). NOTE: Tighten with a torque of 90 N·m (66.4 lb ft).

ZEIL14FI00045AA

ZEIL14FI00254AA

ZEIL14FI00176AA

2. Install the high hub (52) assembly. 3. Install the disc flange (50) on the long gear axle (53). Check the alignment with a correctly timed adjacent disc flange. Use a ruler as shown. 4. To align properly: A. Remove the disc flange (50). Rotate the disc flange (50) one tooth and check the alignment. B. Remove the high hub (52) assembly. Rotate the long gear axle (53) one tooth till the holes of two adjacent disc flanges (50) are in line as shown.

5. Install the high hub (52) assembly. Use the six nuts (7). NOTE: Use LOCTITE® 243™. NOTE: Tighten with a torque of 90 N·m (66.4 lb ft). Use the criss-cross method.

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ZEIL14FI00177AA

ZEIL14FI00178AA

ZEIL14FI00179AA

7. Install the drum (39). Use the bolts (4) and the lock washers (5). NOTE: Respect the timing of the discs! Refer to “cutterbar inspection” in the operator’s manual, Disc cutterbar Check (58.110). NOTE: Use LOCTITE® 243™.

8. Install the drum cover plate (3). Use the four bolts (1) and the washers (2).

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Index Attachments/Headers - 58 Attachment/Header cutting mechanism - 110 Cutterbar drive - Install - Angle drive gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Cutterbar drive - Install - Cutterbar drive gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Cutterbar drive - Remove - Angle drive gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Cutterbar drive - Remove - Cutterbar drive gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Disc cutterbar - Assemble - Cutting disc hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Disc cutterbar - Assemble - Idler gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Disc cutterbar - Assemble - Outer drum hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Disc cutterbar - Disassemble - Cutting disc hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Disc cutterbar - Disassemble - Idler gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Disc cutterbar - Disassemble - Outer drum hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Disc cutterbar - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Disc cutterbar - Install - Cutterbar idler gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Disc cutterbar - Install - Cutting disc hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Disc cutterbar - Install - Outer drum hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Disc cutterbar - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Disc cutterbar - Remove - Cutterbar idler gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Disc cutterbar - Remove - Cutting disc hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Disc cutterbar - Remove - Outer drum hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Disc cutterbar - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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Attachments/Headers - 58 Attachment/Header feed auger - 120

600FDR

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Contents Attachments/Headers - 58 Attachment/Header feed auger - 120

SERVICE Feed auger Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Feed auger drive chain Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

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Attachments/Headers - Attachment/Header feed auger

Feed auger - Remove Prior operation: Remove the flip-up cover. Refer to Attachment/Header frame - Remove (58.130). 1. Install two lifting shackles to suspend the auger, as shown.

ZEIL14FI00135AA

ZEIL14FI00136AA

ZEIL13FI00124AA

2. Use an appropriate lifting device and apply a little tension.

Right-hand side 3. Open the side shielding.

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4. Remove the counter nut (2) and the nut (3). 5. Remove the spring (4). 6. Swing the tension arm (1) counter-clockwise and out of the way.

ZEIL14FI00004AA

ZEIL14FI00003AA

ZEIL14FI00131AA

ZEIL14FI00132AA

7. Open the chain connecting link (6). 8. Remove the chain (5).

9. Remove the bolts (8) and the locking plate (7).

10. Remove the bolt (9) and the washer (10).

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11. Install a bolt to protect the threads.

ZEIL14FI00133AA

ZEIL14FI00134AA

ZEIL14FI00137AA

ZEIL14FI00258AA

12. Use an appropriate puller to remove the large auger sprocket (11) as shown.

13. Remove the five bolts (12), the washers (13) and the plate (14).

14. Remove the roll pin (18) and the washer (17). 15. Remove the hardware (16) and the bracket (15).

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16. Loosen the set screw (19). 17. Remove the hex socket head screws (20).

ZEIL14FI00138AA

ZEIL14FI00139AA

ZEIL14FI00141AA

ZEIL13FI00122AA

18. Install two bolts (22) to remove the bearing house (23) from the auger axle. 19. Remove the auger pivot arm (21).

20. Remove the eight bolts (24), the washers (25) and the auger axle (26).

Left-hand side 21. Open the side shielding.

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22. Remove the five bolts (28), the washers (29) and the plate (27).

ZEIL14FI00074AA

ZEIL14FI00256AA

ZEIL14FI00076AA

ZEIL14FI00077AA

23. Remove the roll pin (30) and the washer (31). 24. Remove the hardware (32) and the bracket (33).

25. Loosen the set screw (34). 26. Remove the hex socket head screws (35).

27. Use two bolts (38) to remove the bearing house (37) from the auger axle.

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28. To facilitate the removal of the pivot arm (42), lift the auger (39) to the highest possible position (see Figure 21). Secure the auger (39) with an appropriate load strap.

ZEIL14FI00080AA

ZEIL14FI00079AA

ZEIL14FI00081AA

ZEIL14FI00083AA

29. Remove the auger pivot arm (42).

30. Remove the eight bolts (43), the washers (44) and the auger axle (40).

31. Remove the load strap used in Step 28. 32. Remove the auger (39) from the header.

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Feed auger - Install 1. Install two lifting shackles to suspend the auger, as shown.

ZEIL14FI00144AA

ZEIL14FI00145AA

ZEIL14FI00081AA

ZEIL14FI00080AA

2. Lift and position the auger (39) inside the header. NOTE: When you stand in front of the header, make sure the auger flighting is as follows: //// \\\\. 3. Use an appropriate load strap to hold the auger (39) in position.

Left-hand side 4. Install the auger axle (40). Use the eight bolts (43) and the washers (44). NOTE: Use LOCTITE® 243™. NOTE: Tighten with a torque of 90 N·m (66.4 lb ft).

5. To facilitate the installation of the pivot arm (42), lift the auger to the highest possible position (see Figure 5). Use an appropriate load strap to keep the auger (39) in this position.

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6. Install the auger pivot arm (42).

ZEIL14FI00079AA

ZEIL14FI00074AA

ZEIL14FI00256AA

ZEIL14FI00076AA

7. Install the plate (27). Use the five bolts (28) and the washers (29).

8. Install the bracket (33). Use the hardware (32). 9. Install the washer (31) and the roll pin (30).

10. Install the bearing house (37). Use the hex socket head screws (35). NOTE: Use LOCTITE® 243™. NOTE: Do not tighten the set screw (34) yet.

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Right-hand side 11. Install the auger axle (26). Use the eight bolts (24) and the washers (25). NOTE: Use LOCTITE® 243™. NOTE: Tighten with a torque of 90 N·m (66.4 lb ft).

ZEIL14FI00141AA

ZEIL14FI00143AA

ZEIL14FI00137AA

ZEIL14FI00258AA

12. Install the auger pivot arm (21).

13. Install the plate (14). Use the five bolts (12) and the washers (13).

14. Install the bracket (15). Use the hardware (16). 15. Install the washer (17) and the roll pin (18).

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16. Install the bearing house (23). Use the hex socket head screws (20). NOTE: Use LOCTITE® 243™. NOTE: Do not tighten the set screw (19) yet.

ZEIL14FI00138AA

ZEIL14FI00228AA

ZEIL14FI00140AA

17. Center the auger in the header: 1.

Use a crowbar to move the auger left and right. On both sides, measure the play X between the auger and the frame. NOTE: There must be some clearance on both sides. If not, add shims. NOTE: The difference between the clearance left and right must not exceed 1 mm (0.039 in).

2. Remove the left-hand side and/or the right-hand side bearing house as required. Install the right amount of shims (see arrow), as required.

3. Reinstall the left-hand side and/or the right-hand side bearing house. Tighten the set screws: ○ On the left-hand side, tighten the set screw (34). Refer to Step 10. ○ On the right-hand side, tighten the set screw (19). Refer to Step 16.

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18. Install the large auger sprocket (11). Use the bolt (9) and the washer (10).

ZEIL14FI00132AA

ZEIL14FI00131AA

ZEIL14FI00003AA

ZEIL14FI00004AA

19. Install the locking plate (7). Use the two bolts (8).

20. Install the chain (5) and close with the chain connecting link (6). NOTE: Make sure the closed part of the chain connection link follows the direction of chain travel.

21. Install the spring (4) onto the tensioning arm (1). Adjust the tension with the nut (3) then tighten the counter nut (2). NOTE: For the correct tension of the chain (5), refer to the operator’s manual Feed auger drive chain - Adjust (58.120).

Next operation: Install the flip-up cover. Refer to Attachment/Header frame - Install (58.130).

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Feed auger drive chain - Remove 1. Open the right-hand side shielding.

ZEIL13FI00124AA

ZEIL14FI00004AA

ZEIL14FI00003AA

2. Remove the counter nut (2) and the nut (3). 3. Remove the spring (4). 4. Swing the tension arm (1) counter-clockwise and out of the way.

5. Open the chain connecting link (6). 6. Remove the chain (5).

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Feed auger drive chain - Install 1. Install the chain (5). Close the chain (5) with the chain connecting link (6). NOTE: Make sure the closed part of the chain connection link follows the direction of chain travel.

ZEIL14FI00003AA

ZEIL14FI00004AA

2. Install the spring (4) onto the tensioning arm (1). Adjust the tension with the nut (3) so that the length between the two outer coils of the spring (4) is 110.0 mm (4.3 in). Tighten the counter nut (2) against the nut (3).

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Index Attachments/Headers - 58 Attachment/Header feed auger - 120 Feed auger - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Feed auger - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Feed auger drive chain - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Feed auger drive chain - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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SERVICE MANUAL Tools 600FDR

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Contents Tools - 89

[89.AAA] Tools generic sub-group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.1

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Tools - 89 Tools generic sub-group - AAA

600FDR

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Contents Tools - 89 Tools generic sub-group - AAA

TECHNICAL DATA Tools generic sub-group Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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Tools - Tools generic sub-group

Tools generic sub-group - Special tools Special tool S1 • A = 114 mm • B= 119 mm • C= Nut M12 • D= Bolt M12 x 40 • E = 50 mm

ZEIL14SPT0001AA

ZEIL14SPT0002AA

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Special tool S2 • A = 88 mm • B= 100 mm • C= 93 mm • D= 25 mm

ZEIL14SPT0003AA

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Index Tools - 89 Tools generic sub-group - AAA Tools generic sub-group - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

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SPECIAL TOOL INDEX Genuine

Reference

84400045 [Deutsch Crimping Electrical system - Special tools 3 Pin Pliers] 84400044 [Plastic Pin Electrical system - Special tools 3 Removal Tool] 380001162 [Power Steering Electrical system - Special tools 3 Test Fitting - 14 mm x 1.5 -6 g] 84074681 [Tool Kit] Electrical system - Special tools 3 84400046 [Pliers] Electrical system - Special tools 3

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CNH Industrial Belgium NV Leon Claeysstraat 3A 8210 Zedelgem - Belgium SERVICE - Technical Publications & Tools

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