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Table of Contents Contact Informa on Machine Overview Safety Safety Labels in Manual Safety Rules Opera onal Safety Safety during Maintenance Safety during Transporta on Disposal Start Up and Shut Down Safety during Start up Ini al Start up Daily Start up Checklist Warm up Shut-down Opera on Opera onal Safety IQAN Computer System Opera onal Controls Operator’s Sta on Cab Overview Cab Posi on Emergency Cab Lowering Lights Temperature Control System Windshield Controls Driving Creeper Mode Stability Swing Transferring Loads Li ing and Lowering Loads Grapple Opera on Magnet Opera on Refueling Scheduled Maintenance Storage & Transporta on Long-term Storage Transpor ng the machine
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Contact Informa on EXODUS Machines Inc. One Exodus Drive, Superior, WI 54880 715-395-6060 Phone, 715-395-3703 FAX 715-395-5800 A er-Hours Service Phone www.exodusmachinesinc.com
Ron Chamberland Service Manager 218-391-7677 cell rchamberland @exodusmachinesinc.com
Sco VanAernum Field Service Engineer 218-391-9693 cell svanaernum@exodusmachinesinc.com
Marisa Ring Parts Manager 715-395-5084 218-348-0206 cell mring@exodusmachinesinc.com
Adam Bennis Director of Engineering 715-395-5082 218-591-6385 cell abennis@exodusmachinesinc.com
Roche Lally Structural Systems Manager 715-395-5083 rlally@exodusmachinesinc.com
Ben Anderson Engineered Systems Manager 715-393-0816 218-393-0816 cell banderson@exodusmachinesinc.com
Jim Campbell VP of Manufacturing 715-395-5080 218-349-2525 cell jcampbell@exodusmachinesinc.com
Wayne Johnstad Lead Assembly 715-817-4110 cell wjohnstad@exodusmachinesinc.com
Jus n Bacon Director of Purchasing 715-395-5095 218-393-0815 cell jbacon@exodusmachinesinc.com
Jason Black Warehouse & Shipping Manager 715-395-5097 jblack@exodusmachinesinc.com
Bruce Bacon President 715-395-5099 218-343-7722 cell bbacon@exodusmachinesinc.com
Greg Bacon VP of Sales, Service & Marke ng 715-395-5086 218-269-9360 cell gbacon@exodusmachinesinc.com
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Machine Overview
Operator’s Sta on / Cab
Main Boom Secondary Boom (S ck)
Upper Structure
Counterweight Working Tool (Grapple or Magnet)
Outrigger / Stabilizer Undercarriage
Exodus Machines reserves the right to change product content, specifica ons or design without no ce. 3
Safety Safety Labels in Manual
! DANGER
This statement is used where serious injury or death will result if the instruc ons are not followed properly.
! WARNING
This statement is used where serious injury or death could result if the instruc ons are not followed properly.
! CAUTION
This statement is used where minor injury or property damage could result if the instruc ons are not followed properly.
!
This symbol by itself or used with a safety signal word throughout this manual is used to call your a en on to instruc ons involving your safety or the safety of others. Failure to follow these instruc ons can result in injury or death.
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Safety Safety Rules
! WARNING
The machine must only be operated by trained personnel. Do not operate the machine when maintenance or repair is needed. Operate the machine only with approved tools a ached. Follow all rules, instruc ons and warnings for safe opera on of the machine.
Nominal Working Voltage (volts)
Safety Distance
up to 50 kV
10 (3,05 m)
50-200 kV
15 (4,60 m)
200-350 kV
20 (6,10 m)
350-500 kV
25 (7,62 m)
500-700 kV
35 (10,67 m)
700-1000 kV or unknown
45 (13,72 m)
Current in high voltage lines may arc from the wire to a nearby ground. Keep all parts of the machine at a safe working distance from power lines, using the table at the le as a guideline. All local, state/provincial and federal regula ons must be met before approaching power lines, overhead or underground cables, or power sources with any part of the machine. Do not operate the machine near energized power lines. Always contact the electrical power company when opera ng near power lines. If you must work closer than the listed safe distances, the lines should be moved, insulated, disconnected or de-energized and grounded before opera ng in the area. Do not operate the machine without ensuring there are no persons within the machine’s range of opera onal movement.
! DANGER
Use all protec ve clothing and safety devices dictated by the working condi ons. These may include but are not limited to: • Hard hat • Safety glasses, goggles, or face shield • Hearing protec on • Safety shoes • Heavy gloves • Reflec ve clothing • Respirator or filter mask Avoid entanglement hazards. Do not wear clothing or jewelry that could get caught in machinery and cause injury. Keep hands, feet, hair and clothing away from moving parts. Keep hands and feet within the operator’s sta on (cab). Know the pinch points, crushing points and rota ng parts of the equipment and avoid them. All safety guards must be in place.
! CAUTION
Know where to get assistance in case of an emergency. Know where to locate and how to use safety equipment. Check the cab’s first aid kit for adequate supplies. Report all injuries to your supervisor or as directed.
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Safety Opera onal Safety
! WARNING
Use the machine only as instructed. Misuse of the machine may create a dangerous situa on for the operator and bystanders, as well as causing damage to the machine itself. Misuse includes but is not limited to exceeding load limits, using unapproved replacement parts, opera ng a machine in need of repair or maintenance, and opera on by unauthorized personnel. If you are uncertain whether a specific use is approved, contact the factory. All personnel must maintain a safe distance from the area of equipment movement during opera on. Do not alter the machine in any way. Opera ng a machine that has been altered or using unapproved replacement parts may damage the machine, presen ng a safety risk for personnel. Follow all safety rules in this manual. Failure to do so increases the risk of injury to personnel and damage to equipment Exodus Machines Inc. is not responsible for injury or damage that occurs as a result of non-compliance with the safety rules in this manual.
Operators Qualifica ons • Operators must pass a prac cal examina on for the machine they will operate. • Operators must have vision of at least 20/30 in one eye and at least 20/50 in the other eye, with or without correc ve lenses. • Operators must have adequate hearing with or without a hearing aid. • Certain health condi ons, such as heart condi ons or seizure disorders, may disqualify an operator; report any health concerns and medica ons to your supervisor.
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Safety Safety during Maintenance
!
Follow all safety rules during machine maintenance or repairs. The following list is not intended to be used as a sequen al procedure but as individual safety rules.
Park machine on firm, level ground. Lower suspended loads and booms to the ground. Apply the parking brake. Engine must be turned off; take precau ons to ensure engine will not be restarted during maintenance. Maintenance tasks must be carried out only by qualified personnel. Use appropriate PPE. Follow all federal, state/provincial, local and job site safety regula ons. Do not smoke or handle open flame near the machine. Do not carry tools or other equipment when climbing stairs onto the machine; hoist them with a rope or other li ing device. Stay clear of rota ng and moving parts. Relieve hydraulic system pressure before star ng maintenance. Dispose of hydraulic oil according to applicable regula ons. Use only approved spare parts, oils and lubricants. Do not li heavy components by hand. Use li ing gear. Keep the area clean and dy. Disconnect ba ery. Use insula ng blankets when working near ba eries. Do not set tools or other objects on ba eries. When work is complete, replace all safety devices. Test func onality of all systems for correct opera on.
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Safety Safety during Transporta on Follow regula ons for securing loads. The transport operator is responsible for the transporta on of the machine and its accessories. When loading and transpor ng, secure the machine and working equipment to prevent movement. Clean excessive mud, snow and ice from res. Use only the intended securing and li ing points.
Disposal Handle and dispose of items and materials according to their labels and applicable regula ons. Dispose of oil and lubricants at disposal sites. Do not mix oils with each other or with other waste. Dispose of ba eries at disposal sites. Do not mix with other waste.
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Start Up and Shut Down Safety during Start up
! WARNING Follow all safety rules in the Safety sec on of this manual. Perform the Daily Start up Checklist. Use appropriate PPE. Remove or secure loose clothing, jewelry, long hair. Confirm hand signals with ground crew. Know where to access first aid if needed. Make sure no one is within the area of machine movement. Confirm that safety devices are in place and properly func oning. Check opera ng elements for proper func on.
Ini al Start up Ini al start up is performed by Exodus Machines. If the machine has been out of service for more than six months, contact the factory before pu ng the machine back into service.
Daily Start up Checklist Perform the following checklist for daily start up. ___All safety covers and labels are in place and in good condi on. ___Windows are clean and cleared of ice and snow. ___Machine is parked on firm, level ground. ___Grapple has been greased (each 8-10 hour shi ). ___Outrigger pads have been greased (weekly). ___Undercarriage is in good condi on. ___Boom components are in good condi on. ___Machine is maintained properly and any needed repairs have been addressed. ___Bolts are secure (retorque loose or replace broken bolts). ___Hoses are in good condi on, undamaged. ___Wiring is in good condi on, no frayed wires. ___Machine is not dripping oil. ___Opera ng and environmental condi ons have been noted and any necessary adjustments have been made. ___Signal person is available if needed. ___Access doors and covers are closed. ___Danger areas (overhead lines, ditches) within the opera ng area are marked and secured. ___All ground crew and bystanders have le the area of machine movement. ___Safety devices are func oning properly. ___Safe es have not been overridden.
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Start Up and Shut Down Warm up Before opera ng the machine, the hydraulics and engine must be brought up to opera ng temperature. Start the machine. Push Warm Up bu on (C) on the main IQAN screen. Machine engine will ramp up to warm up speed and hydraulic warming circuit will start up. When the engine and the hydraulics reach opera onal temperature, the engine speed will return to idle. Warm-up me will vary depending on opera ng condi ons. Opera ng the machine before it is warmed up may damage the engine, hydraulic pump, hydraulic motor, hydraulic oil cooler and hydraulic tank.
Shut down Posi on machine on firm, level ground. Lower suspended loads. Secure working equipment. Apply parking brake. Lower cab to ground. Allow engine to idle for a two-minute cool-down period. Switch off engine. Lock cab to prevent opera on by unauthorized personnel.
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Opera on Opera onal Safety
! WARNING Follow all safety instruc ons in the Safety sec on of this manual. Follow start up instruc ons and perform Daily Start up Checklist. Only trained and qualified personnel may operate the machine. Take care not to exceed load limits when outriggers are up. Do not run engine indoors. Make sure no one is in the area of machine movement. Maintain safe distance from overhead lines (see Safety Rules). Do not transport persons with the machine. Make any necessary adjustments required by the opera ng condi ons, such as poor visibility or wind speed. Ensure that working equipment is properly secured. Observe guide signals as necessary. Follow shut down instruc ons.
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Opera on IQAN Computer System IQAN Screen The main display of the IQAN screen includes: • Engine oil pressure (red light indicates low oil pressure along with warning alarm) • Engine coolant temperature (red light indicates overhea ng along with warning alarm) • Fuel level (yellow light indicates fuel level is below 10% along with warning alarm) • Hydraulic temperature (red light indicates oil temp above 180˚ F along with warning alarm) • Engine Tachometer (800 RPM is idle, 2000 RPM is max engine speed) • Door Open indicator (cannot turn on control power with door open) • Machine icon (all func ons [cab li , boom, travel] are red, indica ng control power is off) • Creeper mode icon (snail indicates creeper mode is ac ve, rabbit indicates full speed)
Bu ons: A - Set Engine to Max Speed B - Set Engine to Idle C - Set Engine to Warm Up Speed (adjustable, preset to 1100 RPM; also turns on hydraulic warming circuit; engine returns to idle when Engine and Hydraulics are up to opera ng temperature.) D - Auto Thro le toggle On/Off (When Auto Thro le is on, engine automa cally comes up to full speed when machine func on is ac vated, and automa cally idles when no func on is ac vated for five seconds; delay is adjustable.) F1 - No func on F2 - Brings up Display screen F3 - Brings up Service Intervals screen F4 - No func on F5 - Brings up Warning screen Arrow - No func on Menu Bu on (gray with three lines) - Always brings up IQAN Main Menu Knob - No Func on
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Opera on IQAN Computer System Main IQAN screen Creeper Mode is inac ve, indicated by rabbit icon (snail is shown when Creeper Mode is ac ve) Machine icon: wheels are green, indica ng parking brake is released and travel is live; cab is yellow, indica ng machine orienta on will allow cab li travel within the opera ng posi on range but cab cannot be lowered to the ground; boom is green, indica ng full boom func ons. steering wheels are under the boom and machine is turning to the right.
Machine icon: steering wheels are under the rear of the machine and machine is turning le .
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Opera on IQAN Computer System Main IQAN screen Machine is not stabilized, indicated by text “Outriggers not all down” and yellow boom. Boom func on is limited to 60% speed when machine is not stabilized. Cab is green, indica ng cab can move within the opera ng posi on range and may be lowered to the ground. Wheels are green, indica ng travel is live.
Machine is not stabilized and text warning “Exceeding Max Li ” indicates that the machine is exceeding the li limit. Main boom li func on and secondary boom extend func ons are stopped as a result.
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Opera on IQAN Computer System Main IQAN screen Machine is not stabilized and text warning “Exceeding Max Li ” indicates that the machine is exceeding the li limit. Main boom li func on and secondary boom extend func ons are stopped as a result. Cab is yellow, indica ng cab can move within the opera ng posi on range but canno be lowered to the ground. Wheels are red, indica ng parking brake is set.
Boom is green, indica ng full boom func ons (machine is stabilized). Auto thro le is on. Generator voltage gauge is displayed when generator system is enabled (through the maintenance screen). Blue snail icon indicates creeper mode is ac ve and set at 60%.
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Opera on IQAN Computer System Main IQAN screen with Warnings ac ve Low Engine Oil Pressure - red indicator Engine Temperature High - red indicator Low Fuel Level - yellow indicator Hydraulic Oil Temperature High - red indicator Shutdown Engine - red text indicator
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Opera on IQAN Computer System Main IQAN screen - Overriding Warnings Warnings pop up and require acknowledgement.
Main Display shows text warning “Warning Sensors Overridden” indica ng that machine may not be safe to operate.
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Opera on IQAN Computer System Diagnos cs Display Machine Func ons: Machine Pressures (see illustra on), Hydraulic Oil Temp Engine Func ons: See illustra on Bu ons: A - Increase engine speed by “Thro le Rate Change” percentage B - Decrease engine speed by “Thro le Rate Change” percentage C - Toggles Thro le Rate Change between 10% and 1% D - Reverses Engine and Hydraulic cooling fans (fans simultaneously reverse every 30 minutes; me is adjustable) F1 - Brings up Main Display screen F2 - Brings up PIN code access screen for Maintenance screen F3 - Brings up Service Intervals screen F4 - Brings up Diagnos c Logs F5 - Brings up Warning Display screen (text changes to Warning symbol if alarm is ac ve) Arrow - No func on Menu Bu on (Gray with three lines) - Always brings up IQAN Main Menu Knob - No func on
PIN code access screen 18
Opera on IQAN Computer System Diagnos cs Display with Warnings ac ve
Diagnos c Log Screen Rotate knob to scroll through list A - Bu on changes sort order by date (ascending or descending); date format is day/month/year. F5 - Bu on toggles scroll between line item and full page.
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Opera on IQAN Computer System Warnings Display Le screen shows No Ac ve Warnings. Right screen, all warnings are ac ve. Bu ons: A through D - No func on F1 - Brings up Main Display screen F2 - Brings up Diagnos c Display screen F3 - Brings up Service Intervals screen F4 - Silence Alarm if alarm is ac ve (alarm will be silent for two hours or un l another warning becomes ac ve) F5 - Brings up Engine Fault Codes (example screen below) Arrow - No func on Menu Bu on (gray with three lines) - Always brings up IQAN Main Menu Knob - no func on
Engine Fault Log Screen Rotate knob to scroll through list A - Bu on changes sort order by date (ascending or descending); date format is day/month/year. F5 - Bu on toggles scroll between line item and full page.
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Opera on IQAN Computer System Diagnos c Display Service Intervals Screen Load Counter counts each me the grapple is held closed for two seconds (adjustable) and then opened again, or each me the magnet is engaged for li ing. 50 Hour Service Reminder is displayed un l a er the first 50-hour service is acknowledged to be performed. Bu ons: A - Resets Load Counter and Hour Counter B - Hold while pressing bu on C or D to reset mers C - Resets the 500 Hour Service Reminder (must simultaneously press bu on B) D - Resets the 2000 Hour Service Reminder (must simultaneously press bu on B) F1 - Brings up Main Display screen F2 - Brings up Diagnos c Display screen F3 - No func on F4 - No func on F5 - Brings up Warning Display screen (text changes to Warning symbol if alarm is ac ve) Arrow - No func on Menu bu on (gray with three lines) - Always brings up IQAN Main Menu Knob - No func on
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Opera on IQAN Computer System Maintenance Display This screen allows machine sensor override and is PIN Code protected. Shu ng down the machine resets these se ngs; overrides are cancelled and sensors are engaged. However, if magnet sensors are enabled, they will remain enabled through machine shut down and restart. Upper right shows IQAN MDL2 Display Module Status and Modem Status. Bu ons: A - Runs Upper Grease Cycle B - Runs Lower Grease Cycle C - No func on D - No func on F1 - Brings up Main Display screen F2 - Brings up Diagnos c Display screen F3 - No func on F4 - No func on F5 - Brings up Warning Display screen (Warning symbol changes to “Warning Display” text if no alarm is ac ve) Arrow - No func on Menu bu on (gray with three lines) - Always brings up IQAN Main Menu Knob - Adjusts selec on number in upper le corner of display Knob Bu on - Enables the selected func on
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Opera on IQAN Computer System Maintenance Display 2 This screen is accessible through the previous Maintenance Display screen, which is PIN Code protected. This screen allows zeroing machine angle/orienta on sensors in case one is replaced or misaligned. Use the knob to scroll through and select the sensor. Make sure machine is in the orienta on noted in yellow text to the right of the sensor descrip on. Push bu on on knob once to confirm the selec on; push again to zero the sensor. Green text “Zeroed” will flash next to the zeroed sensor. Bu ons: A through D - no func on F1 - Brings up Main Display screen F2 - Brings up Diagnos c Display screen F3 - Brings up Maintenance Display screen F4 - No func on F5 - Brings up Warning Display screen (Warning symbol changes to “Warning Display” text if no alarm is ac ve) Arrow - No func on Menu bu on (gray with three lines) - Always brings up IQAN Main Menu Knob - Scrolls selec on number in upper le corner of display Knob Bu on - Confirms selec on and zeroes the sensor
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Opera on Opera onal Controls See illustra on for func ons of joys ck, bu ons and triggers. Le joys ck bu ons control op onal auxiliary func ons.
v
v
Swing Right
Horn (Trigger)
Close/Engage Grapple
Open/Release Grapple
v
v
Swing Le
Lower Main Boom
v
v
Extend Secondary Boom (S ck)
Engage/Disengage Magnet (Trigger)
↑
Steering (Slider)
Reverse Travel Pedal
v
Retract Secondary Boom (S ck)
Forward
↑
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Rotate Tool CW
v
Raise Main Boom
Rotate Tool CCW
Opera on Operator’s Sta on
IQAN Screen Main Control Panel RH Joys ck
RH Controls
Travel Pedal
LH Joys ck
LH Controls
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Opera on Operator’s Sta on Cab Posi on Controls for posi oning the cab are located on the le hand control panel. For full func onality of Travel mode or Load mode, cab must be posi oned all the way back. Before cab can be lowered to the ground, the upper must be rotated 45-85˚ over the undercarriage. The cab of the machine icon on the IQAN screen will turn green when cab lowering is possible. Emergency Cab Lowering If the machine loses power, the cab may be lowered by pulling the emergency lowering knobs on the le hand side of the seat near the floor. Under these circumstances, the cab may be lowered regardless of the posi on of the upper rela ve to the undercarriage. The cab will descend un l the knobs are pushed back in, un l the cab reaches the ground, or un l the cab’s movement is stopped by another part of the machine or by other obstruc ons. If cab travel is stopped by another part of the machine or another obstruc on, damage may occur to the cab, other machine components, or any other object in the cab’s path. Lights Cab lights and boom lights are turned on and off using the bu ons on the le hand control panel.
Cab Posi oning Controls Indicators turn green for full forward, back, up, down
Cab Lights Boom Lights
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Opera on Operator’s Sta on Temperature Control System The hea ng and cooling system controls are found on the control panel along the right-hand side of the cab. The system has a temperature control range of 60˚ to 90˚ F. Use the On/Off bu ons to turn system on or off. The LED display is illuminated when the unit is turned on. The display will show the current temperature se ng. AUTO (Automa c mode) allows the system to automa cally regulate fan speed to maintain temperature se ng. DEF (Defrost icon) energizes the A/C system to dehumidify the cab. A/C system will turn on even if the temperature se ng calls for heat. Fan up/down arrows override the automa c fan speed. Fan speed adjusts incrementally over eleven steps. When arrow keys are depressed, display shows fan speed as a percentage, or “HI” at maximum fan speed and “LO” at minimum fan speed. Display returns to normal (temperature se ng) a er five seconds. Fan speed remains at manual se ng un l changed or un l AUTO key is selected. Temperature up/down arrows adjust the temperature se ng.
Windshield Controls Windshield wiper, wiper delay, wash and defrost bu ons are found on the main control panel.
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Opera on Driving Before star ng to drive, retract outriggers and release the parking brake. When Control Power is turned off, the parking and swing brakes automa cally set. As described in the Opera onal Controls sec on, the travel pedal controls travel in forward or reverse, and the le joys ck slider steers to the right or le . Allowing the travel pedal to return to the neutral posi on is the equivalent of applying the brake. If machine is rotated 180˚ over the undercarriage, Reverse Travel may be engaged. When traveling with a load, the boom must be centered over the front steering wheels.
! !
When parking, follow instruc ons in this manual for stability and security, including use of outriggers and the parking brake. When driving with a suspended load, observe the following safety rules: • Keep loads as low to the ground as possible when driving to improve stability. • The load should be over the steering wheels. • Align the boom with the undercarriage and point the boom in the direc on of travel. • When traveling with a load, carry no more than 50% of the permi ed safe working load. • Drive on even ground with sufficient load-bearing capacity. • Apply swing brake. • Allow a wide turning radius.
Creeper Mode Creeper mode locks the motors in low gear. For example, se ng creeper at 50% will allow the machine to travel at 50% its normal low gear speed with the travel pedal fully depressed. Increase or decrease creeper rate to increase or decrease maximum creeper speed se ng. Turn creeper off to allow travel up to maximum speed. Turn creeper off by going one click past 100% or by pressing and holding creeper increase bu on for one second. As illustrated in the Opera onal Controls sec on, the upper right bu on of the right joys ck increases creeper rate; the upper le bu on of the right joys ck decreases creeper rate. The main display of the IQAN screen indicates when creeper mode is engaged by illumina ng the creeper mode icon (blue snail) and displays the current creeper mode percentage se ng.
Parking Brake Swing Brake Axle Lock Reverse Travel
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Opera on Stability Park the machine on firm, level ground and apply the parking brake using the bu on on right hand control panel. Lower the outriggers using the bu ons on the le hand control panel. When transferring loads with outriggers up (machine not stabilized):
! WARNING re, not over the side of the undercarriage. •
Work over the front of the undercarriage or on the diagonal over one front
• Do not exceed the load limit. Boom is yellow when machine is not stabilized (all four outriggers are not down).
As machine approaches load limit / li capacity, boom func on slows down and will stop. IQAN screen text indicators read “Approaching Max Li ” and “Exceeding Max Li ”.
Controls for Individual Outriggers
All Outriggers Up All Outriggers Down
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Opera on Swing The le joys ck controls the swing func on. Pushing the joys ck to the le or right will rotate the upper to the le or right. Rota on speed increases with the degree to which the joys ck is inclined. Allowing the joys ck to return to the neutral posi on will stop rota on. Note that the brake is on by default when star ng up the machine and sets when Control Power is turned off. Press the Swing Brake bu on on the right hand control panel to disengage brake before rota ng machine.
! DANGER structures and machines.
Before rota ng upper, make sure the area of machine movement is clear of people,
The swing brake is not intended to stop rota on. It is a parking brake to prevent rota on and should be applied only when rota on has come to a stop. the swing brake to stop rota on may damage the brake and/or the rota on ! WARNING Using gear.
Swing Brake
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Opera on Transferring Loads Li ing and Lowering Loads See the Opera onal Controls sec on in this manual for illustra ons. suspended load is an accident risk. Always lower the load when stopping work ! WARNING Aand/or leaving the cab. Do not exceed the load limit for your machine. Use the proper counterweight. Make sure the area of machine movement is clear of people, structures and machines before beginning opera on. The machine has limited boom func on when the outriggers are not down. The work of transferring loads is intended to be performed primarily with the machine parked and stabilized. Therefore, all func ons and controls described in the Transferring Loads sec on refer to a machine with the outriggers down. Le joys ck forward extends the secondary boom (s ck), li ing the load. Le joys ck backward retracts the secondary boom (s ck), lowering the load. Right joys ck forward lowers the main boom, lowering the load. Right joys ck backward raises main boom, li ing the load. Speed increases with the degree to which the joys ck is inclined. Allowing the joys ck to return to the neutral posi on will stop boom movement. Grapple Opera on See the Opera onal Controls sec on in this manual for illustra ons. Observe all opera onal safety instruc ons, including the above warnings for suspended loads. The right joys ck controls the grapple. Pull to the le to close/engage; push to the right to open/release. Right joys ck lower bu ons rotate grapple.
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Opera on Transferring Loads Magnet Opera on See the Opera onal Controls sec on in this manual for illustra ons. Observe all opera onal safety instruc ons, including the above warnings for suspended loads and the following list of precau ons related to the op onal generator and magnet system: of serious injury or death. In the event of magnet system failure, the load will ! DANGER Risk drop. Always lower the load before leaving the cab or any me work is stopped. Dangerous voltages may occur during opera on. Generator components become hot and may remain hot a er opera on. Pushing in/withdrawal of plug-in connec ons during opera on is prohibited. Only approved, qualified personnel are authorized to install and service the generator and magnet system. Do not operate the magnet system un l you have read this Operator’s Manual. Use approved magnet and accessories only. Wet cleaning of electrical and electronic components is prohibited. The generator is an outdoor component, but should not be pressure-washed. Do not modify the generator. Press the Enable Magnet bu on on the right-hand control panel to turn on the generator and enable magnet func on. The trigger of the right joys ck controls the magnet. Lower the magnet onto the load and squeeze (and release) the trigger to engage the magnet; a er lowering the load to its new posi on, squeeze (and release) the trigger again to release.
Enable Magnet
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Opera on Refueling Follow all safety warnings when refueling the machine.
! DANGER Only refuel when engine is shut down.
Do not smoke or handle an open flame near machine during refuelling.
Take care to avoid fuel overflow. Park the machine on firm, level ground and apply the parking brake. Shut down the engine and secure machine against accidental restar ng. Remove cap from filler neck. Clean strainer. Carefully fill fuel, watching and listening to observe when the tank has reached capacity. Replace cap and close cover.
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Scheduled Maintenance Maintenance requirements every….
Drive
Hydraulic
Engine
Maintenance Item
Part Numbers (Exodus and Alternate)
Labor time
1st 50 hrs
Engine Oil Change (37 quarts) TY6390 0.50 . Oil Filter 15-00025 or RE509672 0.50 . Fuel Filters* 15-00024 or RE525523 0.50 Air Cleaner Element - Safety* (est. freq. is 500 hrs) 15-00027 or P601560 0.25 Air Cleaner Element - Primary* (est. freq. is 500 hrs) 15-00026 or P608666 0.25 Test Coolant Coolant Test Strip 0.25 Replace Coolant** (holds 16 gallons total) Deere Cool Guard II 1.00 Adjust Engine Valve clearance No parts 3.50 Replace the crankshaft dampener RE520465 2.00 Test Hydraulic Fluid Fluid sample 0.30 Main Return Filter* (2) (expected life = 500 hrs) 40-00250 or 937398Q 0.30 Swing Charge Filter* (est. freq. 500 hrs) 40-00252 or 932653Q 0.30 Case Drain Filter* (3) (expected life = 500hrs) 40-00251 or 928763Q 0.20 Breather Filter* (2) 40-00305/NA 0.10 Replace the hydraulic fluid (130 gallons) EXXON Univis N46 2.00 Mobile Delvac Synthetic 80W - 140 Pump drive oil (1.5 gallons) 0.70 . Mobile Delvac Synthetic 80W - 140 Wheel drive oil (3.5 gallons) 1.50 . *Replacement is not necessary until notified through the IQAN system **6000 hrs is the maximum change interval. Test results will determine if service needs to be performed prior to 6000 hrs.
500 hrs 2000 hrs 4500 hrs 6000 hrs . .
. . . . .
. . .
The above maintenance schedule indicates required maintenance intervals. Filters marked with a single asterisk (*) are required to be changed only when indicated by the IQAN system. Es mated service intervals are listed; however, it is cri cal to respond to the IQAN no fica on promptly, regardless of the es mated service interval. Depending on condi ons, intervals for various filters may be shorter or longer than necessary. The filter may be changed on schedule (every 500 hours) even if the IQAN system has not called for it, but wai ng for no fica on allows for maximum efficiency. The checklist on the next page may be used to track maintenance history. • The first column lists machine hours at scheduled maintenance intervals • The second column is for recording the actual machine hours at me of service • The third column is for recording the date of service • All remaining columns func on as checkboxes for the service listed at the top. If the checkbox is gray, the service is required or es mated to be required at that interval. If the checkbox is blacked out, the service is not required at that interval.
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Replace Coolant** (holds 16 gallons total) Replace the crankshaft dampener Hydraulic oil (130 gallons) Wheel drive oil (5 gallons) Pump drive oil (1.5 gallons) Air Cleaner Element - Safety* (est. freq. is 500 hrs)
Breather Filter* (2)
Adjust Engine Valve clearance
Case Drain Filter* (3) (expected life = 500hrs) Swing Charge Filter* (est. freq. 500 hrs) Main Return Filter* (2) (expected life = 500 hrs) Test Hydraulic Fluid Test Coolant Air Cleaner Element - Primary* (est. freq. is 500 hrs) Fuel Filters* Oil Filter Engine Oil Change (37 quarts)
Date
Actual Machine hours
Intended Machine Hours per the Maintenance Schedule
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4.5k 6k hrs hrs Every 2000 hrs Every 500 Hours
Maintenance Tracking & Checklist
50 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 10500 11000 11500 12000 12500 13000 13500 14000 14500 15000 15500 16000 16500 17000 17500 18000 18500 19000 19500 20000 *Replacement is not necessary until notified through the IQAN system **6000 hours is the maximum change interval. Test results will detrmine if service needs to be performed prior to 6000 hours.
Storage & Transporta on Long-term Storage When preparing to store the machine for an extended period of me, select a storage loca on that is as dry and dust free as possible. Park and shut down the machine. Clean the machine. Fill consumables and lubricants; grease outriggers and grapple, if a ached. Switch the ba ery isola on switch or disconnect the ba ery pole. Preserve bare metal parts such as cylinder rods. If machine has been shut down for greater than six months, contact Exodus Machines before pu ng the machine back into service.
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Storage & Transporta on Transpor ng the machine Prepare the machine for transport by cleaning the machine and removing working tools. Take me to familiarize yourself with the machine controls before a emp ng to load the machine onto the trailer. Slider on le joys ck controls steering. See window decal for more detail on travel controls. Note: machine uses hydraulic braking. To stop immediately, depress travel pedal in opposite direc on. Apply the parking break only when the machine is at a stop. Put cab into travel posi on Swing machine so upper and lower are in alignment and the boom is over the steering wheels. Override cab sensors: • From the Main Screen press F2 for the Diagnos c Display • From the Diagnos c Screen press F2 for the Maintenance Display • Enter PIN code to access Maintenance Display (Default PIN code is 0000) • Rotate knob to select #2 for Override Cab Li Sensors (number changes to a red box) • Push knob to select #2 (number turns green again) • Push again to enable #2 (“Enabled” shows next to 2-Override Cab Li Sensors) • Press F1 to return to the Main Display Move the cab forward and down to line up travel link and cab pinning point. Install travel link bolt and nut. Load the machine onto the truck Lock swing brake. Lower outriggers to horizontal posi on as a safety precau on. Put machine in creeper mode (snail) by depressing the upper le bu on on the right hand joys ck. Con nue pressing bu on un l se ng is at 50%. Drive onto trailer with the assistance of a spo er. Fold boom and s ck into transport posi on. (Refer to machine transport posi on drawing.) Once machine is parked on trailer, apply parking brake. Have a ladder available for exi ng the cab. In transport posi on, machine height is 11’7” and width is 11’6”. The length of MX447 L in shipping posi on is 43’6”. The length of MX447 R or HDR in shipping posi on is 47’3”. MX447 L base machine weight is 100,000 lb. MX447 R base machine weight is 102,500 lb. MX447 HDR base machine weight is 108,500 lb. Generator package is an addi onal 1,500 lb. Addi onal axle is required.
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GROUND LINE
DIM. C
DIM. A
18" 18"
5'-11 15/16"
CL
28'-2 7/16"
19'-7"
10'-6"
17'-2"
DIM. B
56 1/16"
±.030
MODEL MX447 R MX447 L
A
REV.
06/07/2010
DATE
DIM. A 47'-2 11/16" 43'-6 1/2"
19 1/2"
12 7/8"
NOTE: 56' 6" BOOM SHOWN
4 3/16"
46 3/16"
05/26/2010
MS
BY
DIM. C 35'-5 3/16" 31'-8 1/2"
12 3/4"
43 11/16"
10-00010
PAINT NO.
PART NO.
OF 1
WEIGHT:
REV. A
LBS.
MX447R MACHINE DIMENSIONS
DESCRIPTION
B
SIZE
SHEET 1
DESCRIPTION:
DIM. B 11'-7 3/16" 11'-7 1/16"
ORIGINAL RELEASE
18'-4 5/8"
10'-10 3/4"
DATE:
MS
1:60
DRAWN BY:
SCALE:
EXODUS MACHINES, INC. REF DWG: SUPERIOR, WI USA
EXODUS LOGO
55 13/16"
±.005
59 11/16"
53"
10'-9 1/2" TAIL SWING
34 1/4"
X.XX
±1/16
6'-10 3/4"
TOLERANCES UNLESS OTHERWISE SPECIFIED
DECIMAL
X.XXX
±0.5°
DECIMAL ANGULAR
FRACTIONAL
5'-11 15/16"
UNLESS OTHERWISE SPECIFIED: ALL DIMENSIONS IN INCHES, ALL THREADS TO BE CLASS 2 FIT ALL MACHINE FINISHES TO BE 250 MICRON MINIMUM THIS DRAWING AND THIS DESIGN AND ALL NOVEL AND PATENTABLE FEATURES SEPARATELY OR COLLECTIVELY DISCLOSED AND INCLUDED THEREIN ARE THE PROPERTY OF EXODUS MACHINES, INC. AND ARE NOT TO BE COPIED OR TO BE USED, DIRECTLY OR INDIRECTLY, BY ANYBODY WHOMSOEVER WITHOUT THE WRITTEN CONSENT OF SAID COMPANY. THIS DRAWING IS LOANED SUBJECT TO RETURN TO SAID COMPANY UPON THEIR DEMAND. EXODUS MACHINES, INC., SUPERIOR, WI USA
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