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330LC and 370 Excavator Repair

TECHNICAL MANUAL 330LC and 370 Excavator Repair TM1670 03FEB09 (ENGLISH)

For complete service information also see: 330LC and 370 Excavator Operation and Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . POWERTECH 8.1 L (6081) Engine. . . . . . . . POWERTECH 8.1 L (6081) Engine Operation and Diagnostics . . . . . . . . . . . . . . Alternators and Starting Motors . . . . . . . . . . Undercarriage Appraisal Manual . . . . . . . . .

TM1669 CTM86 CTM134 CTM77 SP326

Worldwide Construction And Forestry Division LITHO IN U.S.A.

Introduction Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual. This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury. Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values. Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

DX,TMIFC –19–29SEP98–1/1

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Introduction

Technical Information Feedback Form We need your help to continually improve our technical publications. Please copy this page and FAX or mail your comments, ideas and improvements. SEND TO:

John Deere Dubuque Works P.O. Box 538 Attn: Publications Supervisor, Dept. 303 Dubuque, IA 52004-0538

FAX NUMBER:

563-589-5800

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Company Name: Technician Name: Address: Phone: Fax No.: Dealer Acct. No.: THANK YOU!

TX,TM,FAX –19–03JUL01–1/1

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Contents 00

SECTION 00—General Information Group 0001—Safety Group 0002—General Specifications Group 0003—Torque Values Group 0004—Fuels and Lubricants

Group 1810—Operator Enclosure Group 1821—Seat and Seat Belt Group 1830—Heating and Air Conditioning SECTION 33—Excavator Group 3302—Buckets Group 3340—Frames Group 3360—Hydraulic System

SECTION 01—Tracks Group 0130—Track System

SECTION 43—Swing or Pivoting System Group 4350—Mechanical Drive Elements Group 4360—Hydraulic System

SECTION 02—Axles and Suspension Systems Group 0250—Axle Shaft, Bearings, and Reduction Gears Group 0260—Hydraulic System

SECTION 99—Dealer Fabricated Tools Group 9900—Dealer Fabricated Tools

SECTION 04—Engine Group 0400—Removal and Installation

SECTION 05—Engine Auxiliary Systems Group 0505—Cold Weather Starting Aids Group 0510—Cooling System Group 0515—Speed Controls Group 0520—Intake System Group 0530—External Exhaust Systems Group 0560—External Fuel Supply Systems

SECTION 07—Dampener Drive (Flex Coupling) Group 0752—Elements

SECTION 08—Splitter Drive Group 0800—Removal and Installation SECTION 16—Electrical System Group 1671—Batteries, Support, and Cables Group 1672—Alternator, Regulator, and Charging System Wiring Group 1674—Wiring Harness and Switches Group 1675—System Controls Group 1676—Instruments and Indicators

SECTION 17—Frame or Supporting Structure Group 1740—Frame Installation Group 1749—Chassis Weights 17

SECTION 18—Operator’s Station Group 1800—Removal and Installation All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

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INDX

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Section 00

General Information Contents Page

Page

Group 0001—Safety . . . . . . . . . . . . . . . . . .00-0001-1

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease. . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-7 Oil Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-7 Lubricant Storage . . . . . . . . . . . . . . . . . . . . .00-0004-8 Alternative and Synthetic Lubricants . . . . . . .00-0004-8 Mixing of Lubricants . . . . . . . . . . . . . . . . . . .00-0004-8

Group 0002—General Specifications Excavator Overview . . . . . . . . . . . . . . . . . . .00-0002-1 330LC Specifications. . . . . . . . . . . . . . . . . . .00-0002-2 370 Specifications . . . . . . . . . . . . . . . . . . . . .00-0002-4 330LC Working Ranges . . . . . . . . . . . . . . . .00-0002-6 370 Working Ranges. . . . . . . . . . . . . . . . . .00-0002-10 330LC and 370 Engine Specifications . . . . .00-0002-12 330LC and 370 Drain and Refill Capacities . . . . . . . . . . . . . . . . . . . . . . . .00-0002-13 Group 0003—Torque Values Unified Inch Bolt and Screw Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0003-1 Metric Bolt and Screw Torque Values . . . . . .00-0003-2 Additional Metric Cap Screw Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0003-3 Check Oil Lines And Fittings . . . . . . . . . . . . .00-0003-5 Service Recommendations for O-Ring Boss Fittings . . . . . . . . . . . . . . . . . . . . . . .00-0003-6 Service Recommendations For Flat Face O-Ring Seal Fittings. . . . . . . . . . . . . . . . . .00-0003-8 Service Recommendations for 37° Flare and 30° Cone Seat Connectors . . . . . . . .00-0003-10 Service Recommendations For Flared Connections—Straight or Tapered Threads . . . . . . . . . . . . . . . . . . . . . . . . . .00-0003-11 Service Recommendations For Inch Series Four Bolt Flange Fittings. . . . . . . .00-0003-12 Service Recommendations for Metric Series Four Bolt Flange Fitting . . . . . . . .00-0003-13 Group 0004—Fuels and Lubricants Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-1 Lubricity Of Diesel Fuels . . . . . . . . . . . . . . . .00-0004-1 Low Sulfur Diesel Fuel Conditioner . . . . . . . .00-0004-2 Diesel Fuel Storage. . . . . . . . . . . . . . . . . . . .00-0004-2 Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-3 Do Not Use Galvanized Containers. . . . . . . .00-0004-3 Diesel Engine Oil . . . . . . . . . . . . . . . . . . . . .00-0004-4 Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-5 Gear Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-6 Track Roller, Front Idler, and Carrier Roller Oil . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-6 TM1670 (03FEB09)

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Group 0001

Safety 00 0001 1

Follow Safe Procedures

TS231

–19–07OCT88

Unsafe work practices are dangerous. Understand service procedure before doing work; do not attempt shortcuts.

TX,05,FF1611 –19–14JUN90–1/1

Prepare for Emergencies Be prepared if a fire starts.

TS291

Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

–UN–23AUG88

Keep a first aid kit and fire extinguisher handy.

DX,FIRE2 –19–03MAR93–1/1

Handle Fluids Safely—Avoid Fires

TS202

–UN–23AUG88

Handle fuel with care; it is highly flammable. Do not refuel the machine while smoking or when near open flame or sparks. Always stop engine before refueling machine. Fill fuel tank outdoors.

TX,05,FF1622 –19–14JUN90–1/2

Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers. Make sure machine is clean of trash, grease, and debris.

TS227

–UN–23AUG88

Do not store oily rags; they can ignite and burn spontaneously.

TX,05,FF1622 –19–14JUN90–2/2

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Safety

Prevent Battery Explosions

Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

TS204

Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).

–UN–23AUG88

Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

DX,SPARKS –19–03MAR93–1/1

Handle Chemical Products Safely

A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment.

–UN–26NOV90

Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere equipment include such items as lubricants, coolants, paints, and adhesives.

TS1132

00 0001 2

(See your John Deere dealer for MSDS’s on chemical products used with John Deere equipment.)

DX,MSDS,NA –19–03MAR93–1/1

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Safety 00 0001 3

Prevent Acid Burns Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3. Avoiding breathing fumes when electrolyte is added. 4. Avoiding spilling or dripping electrolyte. 5. Use proper jump start procedure. If you spill acid on yourself:

1. Do not induce vomiting. 2. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts). 3. Get medical attention immediately.

TS203

If acid is swallowed:

–UN–23AUG88

1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. Flush your eyes with water for 15—30 minutes. Get medical attention immediately.

DX,POISON –19–21APR93–1/1

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Safety

Avoid High-Pressure Fluids

Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.

X9811

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

–UN–08DEC08

Escaping fluid under pressure can penetrate the skin causing serious injury.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A.

DX,FLUID –19–03MAR93–1/1

Warn Others of Service Work Unexpected machine movement can cause serious injury.

–UN–08JUN90

Before performing any work on the machine, attach a “Do Not Operate” tag on the right control lever.

T7273AP

00 0001 4

TX,05,RR,566 –19–23JUL91–1/1

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Safety 00 0001 5

Park Machine Safely Before working on the machine: • Park machine on a level surface. • Lower bucket to the ground. • Turn auto-idle switch off. • Run engine with engine RPM dial at 1/3 position for 2 minutes. • Move engine RPM dial to slow idle position. • Turn key switch to OFF. Remove key from switch. • Pull pilot control shut-off lever to locked position. • Allow engine to cool.

TX,05,DH5002 –19–28MAY96–1/1

Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual.

TS229

Always lower the attachment or implement to the ground before you work on the machine. If the work requires that the machine or attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices can settle or leak down.

–UN–23AUG88

Support Machine Properly

When implements or attachments are used with a machine, always follow safety precautions listed in the implement or attachment operator’s manual.

DX,LOWER –19–24FEB00–1/1

Operate Only from Operator’s Seat

T6607AO

NEVER start engine while standing on ground. Start engine only from operator’s seat.

–UN–18OCT88

Avoid possible injury or machine damage. Do not start engine by shorting across starter terminals.

TX,05,FF1615 –19–14JUN90–1/1

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Safety

Stay Clear of Moving Parts

T7273AS

To prevent accidents, use care when working around rotating parts.

–UN–08JUN90

Entanglements in moving parts can cause serious injury.

TX,05,RR,572 –19–12JUN90–1/1

Avoid Power Lines

T7273AD

Never move any part of the machine or load closer to electric line than 3 m (10 ft) plus twice the line insulator length.

–UN–08JUN90

Serious injury or death can result from contact with electric lines.

TX,05,RR,594 –19–12JUN90–1/1

Use Handholds and Steps

When you get on and off the machine, always maintain a three point contact with the steps and handrails and face the machine. Do not use any controls as handholds. Never jump on or off the machine. Never mount or dismount a moving machine. Be careful of slippery conditions on platforms, steps, and handrails when leaving the machine.

–UN–15JUN89

Falling is one of the major causes of personal injury.

T6981AN

00 0001 6

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Safety 00 0001 7

Keep Riders Off Machine

T7273AH

Riders on machine are subject to injury such as being struck by foreign objects and being thrown off the machine. Riders also obstruct the operator’s view resulting in the machine being operated in an unsafe manner.

–UN–08JUN90

Only allow the operator on the machine. Keep riders off.

TX,05,RR,560 –19–05OCT90–1/1

Move and Operate Machine Safely

Use a signal person when moving, swinging, or operating the machine in congested areas. Coordinate hand signals before starting the machine.

T7273AL

Always keep the travel alarm in working condition. It warns people when the machine starts to move.

–UN–08JUN90

Bystanders can be run over. Know the location of bystanders before moving, swinging, or operating the machine.

TX,05,FF1806 –19–05OCT90–1/1

Wear Protective Clothing

TS206

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

–UN–23AUG88

Wear close fitting clothing and safety equipment appropriate to the job.

DX,WEAR2 –19–03MAR93–1/1

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Safety

Protect Against Flying Debris

T6642DK

–UN–18OCT88

Guard against injury from flying pieces of metal or debris; wear goggles or safety glasses.

TX,05,FF1613 –19–14JUN90–1/1

Protect Against Noise

TS207

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

–UN–23AUG88

Prolonged exposure to loud noise can cause impairment or loss of hearing.

DX,NOISE –19–03MAR93–1/1

TS223

Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.

–UN–23AUG88

Illuminate Work Area Safely

DX,LIGHT –19–04JUN90–1/1

Service Machines Safely

Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.

–UN–23AUG88

Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.

TS228

00 0001 8

DX,LOOSE –19–04JUN90–1/1

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Safety 00 0001 9

Remove Paint Before Welding or Heating Avoid potentially toxic fumes and dust.

• Remove paint a minimum of 100 mm (4 in.) from area to be affected by heating. If paint cannot be removed, wear an approved respirator before heating or welding. • If you sand or grind paint, avoid breathing the dust. Wear an approved respirator. • If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

TS220

Remove paint before heating:

–UN–23AUG88

Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.

Do not use a chlorinated solvent in areas where welding will take place. Do all work in an area that is well ventilated to carry toxic fumes and dust away. Dispose of paint and solvent properly.

DX,PAINT –19–24JUL02–1/1

TS953

Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can accidentally burst when heat goes beyond the immediate flame area.

–UN–15MAY90

Avoid Heating Near Pressurized Fluid Lines

DX,TORCH –19–10DEC04–1/1

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Safety

Beware of Exhaust Fumes

T6458AO

If you must operate in a building, be positive there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area.

–UN–18OCT88

Prevent asphyxiation. Engine exhaust fumes can cause sickness or death.

02T,05,J9 –19–07JAN91–1/1

Use Proper Lifting Equipment Lifting heavy components incorrectly can cause severe injury or machine damage.

TS226

–UN–23AUG88

Follow recommended procedure for removal and installation of components in the manual.

DX,LIFT –19–04JUN90–1/1

Service Cooling System Safely

Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.

–UN–23AUG88

Explosive release of fluids from pressurized cooling system can cause serious burns.

TS281

00 0001 10

DX,RCAP –19–04JUN90–1/1

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Safety 00 0001 11

Dispose of Waste Properly

Do not pour waste onto the ground, down a drain, or into any water source.

TS1133

Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

–UN–26NOV90

Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries.

Air conditioning refrigerants escaping into the air can damage the Earth’s atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants. Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer.

DX,DRAIN –19–03MAR93–1/1

Work in a Clean Area Before starting a job, clean the work area. Remove objects that may be a safety hazard to the mechanic or bystanders.

TX,05,FF1624 –19–14JUN90–1/1

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Safety

Use Tools Properly

For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches.

TS779

Use power tools only to loosen threaded tools and fasteners.

–UN–08NOV89

Use tools appropriate to the work. Makeshift tools, parts, and procedures can create safety hazards.

Use only recommended replacement parts. (See Parts Catalog.)

TX,05,FF1614 –19–14JUN90–1/1

Replace Safety Signs

TS201

–UN–23AUG88

Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement.

DX,SIGNS1 –19–04JUN90–1/1

Live With Safety

–19–07OCT88

Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields.

TS231

00 0001 12

DX,LIVE –19–25SEP92–1/1

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Group 0002

General Specifications 00 0002 1

T129340

–UN–25APR00

Excavator Overview

1—Bucket Cylinder 2—Arm Cylinder 3—Boom Cylinder 4—Center Joint 5—Swing Bearing 6—Swing Motor and Gearbox

7—Fuel Tank 8—Hydraulic Oil Tank 9—Control Valve 10—Pilot Filter and Pilot Relief Valve 11—Hydraulic Pumps

12—Engine 13—Radiator 14—Oil Cooler 15—Batteries 16—Propel Motor and Gearbox

17—Flow Regulator Valve 18—Pilot Shut-Off Valve 19—Propel Pilot Controller 20—Left and Right Pilot Controllers

CED,TX08227,2993 –19–27MAR00–1/1

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General Specifications

–UN–03FEB98

330LC Specifications

T113215

00 0002 2

A—Sprocket Center To Idler Center B—Undercarriage Length C—Counterweight Clearance

D—Rear End Swing Radius E—Overall Width (Excluding Back Mirrors) F—Cab Height

G—Minimum Ground Clearance H—Center Of Sprocket To Center Of Sprocket

NOTE: Specifications and design subject to change without notice. Wherever applicable, specifications are in accordance with PCSA and SAE standards. Except where otherwise noted these specifications are based on a

I—Track Shoe Width J—Undercarriage Width K—Overall Length L—Transport Height

machine equipped with 800 mm (32 in.) shoes, counterweight, 3.20 m (10 ft 6 in.) arm, 1161 kg (2560 lb) 1.76 m 3 (2.30 yd 3) bucket, full fuel tank, 79 kg (175 lb) operator and standard equipment.

Item

Measurement

Specification

A—Sprocket Center To Idler Center

Distance

4050 mm (13 ft 3 in.)

B—Undercarriage

Length

4940 mm (16 ft 2 in.)

C—Counterweight Clearance

Distance

1160 mm (3 ft 10 in.)

D—Rear End Swing Radius

Distance

3300 mm (10 ft 10 in.)

E—Overall Width (Excluding Back Mirrors)

Distance

2995 mm (9 ft 10 in.)

F—Cab

Height

3140 mm (10 ft 4 in.)

G—Minimum Ground Clearance

Distance

500 mm (1 ft 8 in.)

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General Specifications

Item

Measurement

00 0002 3

Specification

H—Center Of Sprocket To Center Of Distance Sprocket

2590 mm (8 ft 6 in.)

I—Track Shoe

Width

800 mm (32 in.)

J—Undercarriage

Width

3390 mm (11 ft 1 in.)

K—Machine

Overall Length

With 2660 mm (8 ft 9 in.) Arm: 11070 mm (36 ft 4 in.) With 3200 mm (10 ft 6 in.) Arm: 10950 mm (35 ft 11 in.) With 4000 mm (13 ft 1 in.) Arm: 11030 mm (36 ft 3 in.)

Overall Length Overall Length

L—Machine

Transport Height Transport Height Transport Height

Machine

Operating Weight

With 2660 mm (8 ft 9 in.) Arm: 3460 mm (11 ft 4 in.) With 3200 mm (10 ft 6 in.) Arm: 3240 mm (10 ft 8 in.) With 4000 mm (13 ft 1 in.) Arm: 3540 mm (11 ft 7 in.) 33 058 kg (72,800 lb)

CED,TX14740,5979 –19–02JUN98–2/2

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General Specifications

–UN–03FEB98

370 Specifications

T113215

00 0002 4

A—Sprocket Center To Idler Center B—Undercarriage Length C—Counterweight Clearance

D—Rear End Swing Radius E—Overall Width (Excluding Back Mirrors) F—Cab Height

G—Minimum Ground Clearance H—Center Of Sprocket To Center Of Sprocket

I—Track Shoe Width J—Undercarriage Width K—Overall Length L—Transport Height

machine equipped with 750 mm (30 in.) shoes, counterweight, 4.0 m (13 ft 1 in.) arm, 1161 kg (2560 lb) 1.76 m 3 (2.30 yd 3) bucket, full fuel tank, 79 kg (175 lb) operator and standard equipment.

Item

Measurement

Specification

A—Sprocket Center To Idler Center

Distance

4050 mm (13 ft 3 in.)

B—Undercarriage

Length

5060 mm (16 ft 7 in.)

C—Counterweight Clearance

Distance

1250 mm (4 ft 1 in.)

D—Rear End Swing Radius

Distance

3330 mm (10 ft 10 in.)

E—Overall Width (Excluding Back Mirrors)

Distance

2995 mm (9 ft 10 in.)

F—Cab

Height

3230 mm (10 ft 7 in.)

G—Minimum Ground Clearance

Distance

560 mm (1 ft 10 in.)

Continued on next page

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General Specifications

Item

Measurement

00 0002 5

Specification

H—Center Of Sprocket To Center Of Distance Sprocket

2590 mm (8 ft 6 in.)

I—Track Shoe

Width

750 mm (30 in.)

J—Undercarriage

Width

3340 mm (10 ft 11 in.)

K—Machine

Overall Length

With 2660 mm (8 ft 9 in.) Arm: 11060 mm (36 ft 3 in.) With 3200 mm (10 ft 6 in.) Arm: 10900 mm (35 ft 9 in.) With 4000 mm (13 ft 1 in.) Arm: 11010 mm (36 ft 1 in.)

Overall Length Overall Length

L—Machine

Transport Height Transport Height Transport Height

Machine

Operating Weight

With 2660 mm (8 ft 9 in.) Arm: 3480 mm (11 ft 5 in.) With 3200 mm (10 ft 6 in.) Arm: 3250 mm (10 ft 8 in.) With 4000 mm (13 ft 1 in.) Arm: 3530 mm (11 ft 7 in.) 36 832 kg (81,200 lb)

CED,TX14740,6033 –19–27MAR00–2/2

TM1670 (03FEB09)

00-0002-5

330LC and 370 Excavator Repair 020409

PN=25

General Specifications

–UN–24MAR97

330LC Working Ranges

T102389

00 0002 6

A—Maximum Digging Reach A1—Maximum Digging Reach At Ground Level

B—Maximum Digging Depth C—Maximum Vertical Wall D—Maximum Digging Depth (Flat Bottom)

E—Maximum Cutting Height F—Maximum Dumping Height

Continued on next page

TM1670 (03FEB09)

00-0002-6

G—Minimum Swing Radius

CED,TX14740,6022 –19–27MAR00–1/3

330LC and 370 Excavator Repair 020409

PN=26

General Specifications 00 0002 7

Item

Measurement

Specification

A—Maximum Digging Reach

Distance

With 2660 mm (8 ft 9 in.) Arm: 10515 mm (34 ft 6 in.) With 3200 mm (10 ft 6 in.) Arm: 11050 mm (36 ft 3 in.) With 4000 mm (13 ft 1 in.) Arm: 11810 mm (38 ft 9 in.)

Distance Distance

A1—Maximum Digging Reach At Ground Level

Distance

With 2660 mm (8 ft 9 in.) Arm: 10300 mm (33 ft 9 in.) With 3200 mm (10 ft 6 in.) Arm: 10840 mm (35 ft 7 in.) With 4000 mm (13 ft 1 in.) Arm: 11670 mm (38 ft 1 in.)

Distance Distance

B—Maximum Digging Depth

Distance

With 2660 mm (8 ft 9 in.) Arm: 6770 mm (22 ft 2 in.) With 3200 mm (10 ft 6 in.) Arm: 7300 mm (23 ft 11 in.) With 4000 mm (13 ft 1 in.) Arm: 8100 mm (26 ft 7 in.)

Distance Distance

C—Maximum Vertical Wall

Distance

With 2660 mm (8 ft 9 in.) Arm: 5540 mm (18 ft 2 in.) With 3200 mm (10 ft 6 in.) Arm: 6400 mm (21 ft 0 in.) With 4000 mm (13 ft 1 in.) Arm: 7290 mm (23 ft 11 in.)

Distance Distance

D—Maximum Digging Depth (Flat Bottom)

Distance

With 2660 mm (8 ft 9 in.) Arm: 6570 mm (21 ft 7 in.) With 3200 mm (10 ft 6 in.) Arm: 7140 mm (23 ft 5 in.) With 4000 mm (13 ft 1 in.) Arm: 7970 mm (26 ft 2 in.)

Distance Distance

E—Maximum Cutting Height

Distance

With 2660 mm (8 ft 9 in.) Arm: 9830 mm (32 ft 3 in.) With 3200 mm (10 ft 6 in.) Arm: 10190 mm (33 ft 5 in.) With 4000 mm (13 ft 1 in.) Arm: 10580 mm (34 ft 8 in.)

Distance Distance

Continued on next page

TM1670 (03FEB09)

00-0002-7

CED,TX14740,6022 –19–27MAR00–2/3

330LC and 370 Excavator Repair 020409

PN=27

General Specifications 00 0002 8

Item

Measurement

Specification

F—Maximum Dumping Height

Distance

With 2660 mm (8 ft 9 in.) Arm: 6910 mm (22 ft 8 in.) With 3200 mm (10 ft 6 in.) Arm: 7210 mm (23 ft 8 in.) With 4000 mm (13 ft 1 in.) Arm: 7580 mm (24 ft 10 in.)

Distance Distance

G—Minimum Swing Radius

Distance

With 2660 mm (8 ft 9 in.) Arm: 4650 mm (15 ft 3 in.) With 3200 mm (10 ft 6 in.) Arm: 4490 mm (14 ft 9 in.) With 4000 mm (13 ft 1 in.) Arm: 4540 mm (14 ft 11 in.)

Distance Distance

CED,TX14740,6022 –19–27MAR00–3/3

TM1670 (03FEB09)

00-0002-8

330LC and 370 Excavator Repair 020409

PN=28

General Specifications 00 0002 9

TM1670 (03FEB09)

00-0002-9

330LC and 370 Excavator Repair 020409

PN=29

General Specifications

–UN–24MAR97

370 Working Ranges

T102389

00 0002 10

A—Maximum Digging Reach A1—Maximum Digging Reach At Ground Level

B—Maximum Digging Depth C—Maximum Vertical Wall D—Maximum Digging Depth (Flat Bottom)

E—Maximum Cutting Height F—Maximum Dumping Height

Continued on next page

TM1670 (03FEB09)

00-0002-10

G—Minimum Swing Radius

CED,TX14740,6032 –19–27MAR00–1/3

330LC and 370 Excavator Repair 020409

PN=30

General Specifications 00 0002 11

Item

Measurement

Specification

A—Maximum Digging Reach

Distance

With 2660 mm (8 ft 9 in.) Arm: 10515 mm (34 ft 6 in.) With 3200 mm (10 ft 6 in.) Arm: 11050 mm (36 ft 3 in.) With 4000 mm (13 ft 1 in.) Arm: 11810 mm (38 ft 9 in.)

Distance Distance

A1—Maximum Digging Reach At Ground Level

Distance

With 2660 mm (8 ft 9 in.) Arm: 10287 mm (33 ft 9 in.) With 3200 mm (10 ft 6 in.) Arm: 10845 mm (35 ft 7 in.) With 4000 mm (13 ft 1 in.) Arm: 11608 mm (38 ft 1 in.)

Distance Distance

B—Maximum Digging Depth

Distance

With 2660 mm (8 ft 9 in.) Arm: 6670 mm (21 ft 11 in.) With 3200 mm (10 ft 6 in.) Arm: 7210 mm (23 ft 8 in.) With 4000 mm (13 ft 1 in.) Arm: 8010 mm (26 ft 3 in.)

Distance Distance

C—Maximum Vertical Wall

Distance

With 2660 mm (8 ft 9 in.) Arm: 5440 mm (17 ft 10 in.) With 3200 mm (10 ft 6 in.) Arm: 6310 mm (20 ft 8 in.) With 4000 mm (13 ft 1 in.) Arm: 7200 mm (23 ft 7 in.)

Distance Distance

D—Maximum Digging Depth (Flat Bottom)

Distance

With 2660 mm (8 ft 9 in.) Arm: 6480 mm (21 ft 3 in.) With 3200 mm (10 ft 6 in.) Arm: 7050 mm (23 ft 2 in.) With 4000 mm (13 ft 1 in.) Arm: 7880 mm (25 ft 10 in.)

Distance Distance

E—Maximum Cutting Height

Distance

With 2660 mm (8 ft 9 in.) Arm: 9930 mm (32 ft 7 in.) With 3200 mm (10 ft 6 in.) Arm: 10280 mm (33 ft 9 in.) With 4000 mm (13 ft 1 in.) Arm: 10680 mm (35 ft 0 in.)

Distance Distance

Continued on next page

TM1670 (03FEB09)

00-0002-11

CED,TX14740,6032 –19–27MAR00–2/3

330LC and 370 Excavator Repair 020409

PN=31

General Specifications 00 0002 12

Item

Measurement

Specification

F—Maximum Dumping Height

Distance

With 2660 mm (8 ft 9 in.) Arm: 7000 mm (23 ft 0 in.) With 3200 mm (10 ft 6 in.) Arm: 7180 mm (23 ft 7 in.) With 4000 mm (13 ft 1 in.) Arm: 7680 mm (25 ft 2 in.)

Distance Distance

G—Minimum Swing Radius

Distance

With 2660 mm (8 ft 9 in.) Arm: 4650 mm (15 ft 3 in.) With 3200 mm (10 ft 6 in.) Arm: 4490 mm (14 ft 9 in.) With 4000 mm (13 ft 1 in.) Arm: 4540 mm (14 ft 11 in.)

Distance Distance

CED,TX14740,6032 –19–27MAR00–3/3

330LC and 370 Engine Specifications Item

Measurement

Specification

John Deere POWERTECH 8.1 L Engine

Type Bore and Stroke Cylinders Firing Order Displacement Net Torque @ 1600 RPM Compression Ratio Rated Power @ 2000 RPM Cooling Fan Electrical System Batteries (2) 12 volt

4-Stroke Cycle, Turbocharged 116 x 129 mm (4.56 x 5.06 in.) 6 1-5-3-6-2-4 8.1 L (494 cu in.) 1087 N•m (802 lb-ft) 17:1 175 kW (235 hp) Net SAE Suction 24 Volt 400 Minutes @ 25 amps Reserve Capacity

POWERTECH is a trademark of Deere & Company.

TM1670 (03FEB09)

CED,TX14740,5981 –19–27MAR00–1/1

00-0002-12

330LC and 370 Excavator Repair 020409

PN=32

General Specifications 00 0002 13

330LC and 370 Drain and Refill Capacities Item

Measurement

Specification

Fuel Tank

Capacity

560 L (148 gal)

Cooling System

Capacity

30 L (8 gal)

Engine Oil

Capacity

30 L (8 gal) including filter change

Hydraulic Tank Oil

Capacity

159 L (42 gal)

Hydraulic System Oil

Capacity

322 L (85 gal)

Swing Gearbox Oil

Capacity

14 L (15 qt)

Propel Gearbox Oil (Each) (330LC Excavator)

Capacity

7.5 L (8 qt)

Propel Gearbox Oil (Each) (370 Excavator)

Capacity

8.5 L (9 qt)

Pump Drive Gearbox Oil

Capacity

1.0 L (1.1 qt)

CED,TX14740,6011 –19–27MAR00–1/1

TM1670 (03FEB09)

00-0002-13

330LC and 370 Excavator Repair 020409

PN=33

General Specifications 00 0002 14

TM1670 (03FEB09)

00-0002-14

330LC and 370 Excavator Repair 020409

PN=34

Group 0003

Torque Values 00 0003 1

Unified Inch Bolt and Screw Torque Values TS1671 –UN–01MAY03

Bolt or

SAE Grade 2a

SAE Grade 1 b

Lubricatedb

SAE Grade 5, 5.1 or 5.2 Lubricatedb

Dryc

Size

N•m

lb-in

N•m

lb-in

N•m

lb-in

N•m

lb-in

N•m

lb-in

N•m

lb-in

3.7

4.7

7.5

9.5

106

5/16

3/8

7/16

7.7

13.5

120

194

N•m

lb-ft

9.8

106

15.5

137

17.5

155

194

240

N•m

lb-ft

N•m

lb-ft

N•m

lb-ft

20.5

32.5

SAE Grade 8 or 8.2 Lubricatedb

Lubricated

1/4

Dry

Dryc

Screw

N•m

lb-in

Dryc N•m

lb-in

13.5

120

150

N•m

lb-ft

N•m

lb-ft

20.5

19.5

172

221

N•m

lb-ft

N•m

lb-ft

32.5

100

1/2

110

120

155

115

9/16

35.5

125

155

115

175

130

220

165

5/8

105

135

100

170

125

215

160

240

175

305

225

3/4

120

150

110

190

140

240

175

300

220

380

280

425

315

540

400

7/8

190

140

240

175

190

140

240

175

490

360

615

455

690

510

870

640

285

210

360

265

285

210

360

265

730

540

920

680

1030

760

1300

960

1-1/8

400

300

510

375

400

300

510

375

910

670

1150

850

1450

1075

1850

1350

1-1/4

570

420

725

535

570

420

725

535

1280

945

1630

1200

2050

1500

2600

1920

1-3/8

750

550

950

700

750

550

950

700

1700

1250

2140

1580

2700

2000

3400

2500

1-1/2

990

730

1250

930

990

730

1250

930

2250

1650

2850

2100

3600

2650

4550

3350

Torque values listed are for general use only, based on the strength of the bolt or screw. DO NOT use these values if a different torque value or tightening procedure is given for a specific application. For plastic insert or crimped steel type lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the tightening instructions for the specific application. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.

Replace fasteners with the same or higher grade. If higher grade fasteners are used, tighten these to the strength of the original. Make sure fastener threads are clean and that you properly start thread engagement. When possible, lubricate plain or zinc plated fasteners other than lock nuts, wheel bolts or wheel nuts, unless different instructions are given for the specific application.

Grade 2 applies for hex cap screws (not hex bolts) up to 6. in (152 mm) long. Grade 1 applies for hex cap screws over 6 in. (152 mm) long, and for all other types of bolts and screws of any length. b

“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or 7/8 in. and larger fasteners with JDM F13C zinc flake coating. c

“Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B zinc flake coating.

DX,TORQ1 –19–24APR03–1/1

TM1670 (03FEB09)

00-0003-1

330LC and 370 Excavator Repair 020409

PN=35

Torque Values

4.8

8.8

9.8

10.9

12.9

4.8

8.8

9.8

10.9

12.9

–UN–01MAY03

Metric Bolt and Screw Torque Values

TS1670

00 0003 2

Bolt or

Class 4.8

Class 8.8 or 9.8

Lubricateda

Size

N•m

lb-in

N•m

lb-in

N•m

lb-in

N•m

lb-in

4.7

8.9

11.3

100

M10

M12

11.5

102

204

N•m

lb-ft

29.5

Dryb

Lubricateda

Class 10.9

Screw

Dryb

Lubricateda N•m

lb-in

Class 12.9 Dryb

N•m

Lubricateda

lb-in

N•m

lb-in

Dryb N•m

lb-in

115

16.5

146

15.5

137

19.5

172

N•m

lb-ft

N•m

lb-ft

N•m

lb-ft

N•m

lb-ft

23.5

29.5

27.5

14.5

128

194

27.5

243

N•m

lb-ft

N•m

lb-ft

N•m

lb-ft

110

140

105

130

165

120

M14

120

150

110

175

130

220

165

205

150

260

190

M16

100

125

190

140

240

175

275

200

350

255

320

235

400

300

M18

135

100

170

125

265

195

330

245

375

275

475

350

440

325

560

410

M20

190

140

245

180

375

275

475

350

530

390

675

500

625

460

790

580

M22

265

195

330

245

510

375

650

480

725

535

920

680

850

625

1080

800

M24

330

245

425

315

650

480

820

600

920

680

1150

850

1080

800

1350

1000

M27

490

360

625

460

950

700

1200

885

1350

1000

1700

1250

1580

1160

2000

1475

M30

660

490

850

625

1290

950

1630

1200

1850

1350

2300

1700

2140

1580

2700

2000

M33

900

665

1150

850

1750

1300

2200

1625

2500

1850

3150

2325

2900

2150

3700

2730

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2770

4750

3500

Torque values listed are for general use only, based on the strength of the bolt or screw. DO NOT use these values if a different torque value or tightening procedure is given for a specific application. For stainless steel fasteners or for nuts on U-bolts, see the tightening instructions for the specific application. Tighten plastic insert or crimped steel type lock nuts by turning the nut to the dry torque shown in the chart, unless different instructions are given for the specific application.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class. Replace fasteners with the same or higher property class. If higher property class fasteners are used, tighten these to the strength of the original. Make sure fastener threads are clean and that you properly start thread engagement. When possible, lubricate plain or zinc plated fasteners other than lock nuts, wheel bolts or wheel nuts, unless different instructions are given for the specific application.

“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or M20 and larger fasteners with JDM F13C zinc flake coating. b

“Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B zinc flake coating.

DX,TORQ2 –19–24APR03–1/1

TM1670 (03FEB09)

00-0003-2

330LC and 370 Excavator Repair 020409

PN=36

Torque Values 00 0003 3 –UN–18OCT88

Additional Metric Cap Screw Torque Values

T6873AA

CAUTION: Use only metric tools on metric hardware. Other tools may not fit properly. They may slip and cause injury.

–UN–18OCT88

Check tightness of cap screws periodically. Torque values listed are for general use only. Do not use these values if a different torque value or tightening procedure is listed for a specific application. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.

T6873AB

Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used, these should only be tightened to the strength of the original.

–UN–18OCT88

Make sure fastener threads are clean and you properly start thread engagement. This will prevent them from failing when tightening.

T6873AC

Tighten cap screws having lock nuts to approximately 50 percent of amount shown in chart.

Continued on next page

TM1670 (03FEB09)

00-0003-3

04T,90,M170 –19–29SEP99–1/2

330LC and 370 Excavator Repair 020409

PN=37

Torque Values 00 0003 4

METRIC CAP SCREW TORQUE VALUESa T-Bolt

H-Bolt

Nominal Dia

N•m

lb-ft

12 14

N•m

lb-ft

M-Bolt N•m

lb-ft

108

176

130

137

101

265

195

206

152

392

289

294

217

118

539

398

392

289

167

125

735

542

539

398

216

159

931

687

686

506

274

202

1372

1012

1029

759

392

289

1911

1410

1421

1049

539

398

2548

1890

1911

1410

735

542

3136

2314

2401

1772

931

687

Torque tolerance is ±10%.

04T,90,M170 –19–29SEP99–2/2

TM1670 (03FEB09)

00-0003-4

330LC and 370 Excavator Repair 020409

PN=38

Torque Values 00 0003 5

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury may call the Deere & Company Medical Department in Moline, Illinois, or other knowledgeable medical source.

X9811

CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.

–UN–08DEC08

Check Oil Lines And Fittings

Check all oil lines, hoses, and fittings regularly for leaks or damage. Make sure all clamps are in position and tight. Make sure hoses are not twisted or touching moving machine parts. If abrasion or wear occurs, replace immediately. Tubing with dents may cause the oil to overheat. If you find tubing with dents, install new tubing immediately. IMPORTANT: Tighten fittings as specified in torque chart. When you tighten connections, use two wrenches to prevent bending or breaking tubing and fittings.

TX,90,DH1559 –19–01AUG94–1/1

TM1670 (03FEB09)

00-0003-5

330LC and 370 Excavator Repair 020409

PN=39

Torque Values

Service Recommendations for O-Ring Boss Fittings Straight Fitting –UN–18OCT88

1. Inspect O-ring boss seat for dirt or defects. 2. Lubricate O-ring with petroleum jelly. Place electrical tape over threads to protect O-ring. Slide O-ring over tape and into O-ring groove of fitting. Remove tape.

T6243AE

00 0003 6

3. Tighten fitting to torque value shown on chart.

Continued on next page

TM1670 (03FEB09)

00-0003-6

04T,90,K66 –19–29SEP99–1/2

330LC and 370 Excavator Repair 020409

PN=40

Torque Values 00 0003 7

Angle Fitting

3. Turn fitting head-end counterclockwise to proper index (maximum of one turn). NOTE: Do not allow hoses to twist when tightening fittings.

T6520AB

2. Turn fitting into threaded boss until back-up washer contacts face of boss.

–UN–18OCT88

1. Back-off lock nut (A) and back-up washer (B) completely to head-end (C) of fitting.

4. Hold fitting head-end with a wrench and tighten locknut and back-up washer to proper torque value. STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART Thread Size

N•m

lb-ft

3/8-24 UNF

7/16-20 UNF

1/2-20 UNF

9/16-18 UNF

3/4-16 UNF

7/8-14 UNF

1-1/16-12 UN

102

1-3/16-12 UN

122

1-5/16-12 UN

142

105

1-5/8-12 UN

190

140

1-7/8-12 UN

217

160

NOTE: Torque tolerance is ± 10%.

04T,90,K66 –19–29SEP99–2/2

TM1670 (03FEB09)

00-0003-7

330LC and 370 Excavator Repair 020409

PN=41

Torque Values 00 0003 8

Service Recommendations For Flat Face O-Ring Seal Fittings 1. Inspect the fitting sealing surfaces and O-ring. They must be free of dirt or defects. 2. Lubricate O-rings and install into grove using petroleum jelly to hold in place. 3. Index angle fittings and tighten by hand pressing joint together to insure O-ring remains in place. 4. Tighten fitting or nut to torque value shown on the chart. Do not allow hoses to twist when tightening fittings, use backup wrench on straight hose couplings. IMPORTANT: Tighten fittings to 150% of listed torque value if indexing is necessary or if fitting is attached to an actuating devise. Tighten fittings to 50% of listed torque value if used in aluminum housing. FLAT FACE O-RING SEAL FITTING TORQUE* Nomial Tube O.D.

Thread Size

Swivel Nut

Bulkhead Nut

in.

N•m

lb-ft

N•m

lb-ft

6.35

0.250

9/16-18

9.52

0.375

11/16-16

12.70

0.500

13/16-16

15.88

0.625

1-14

19.05

0.750

1 3/16-12

102

22.22

0.875

1 3/16-12

102

25.40

1.000

1 7/16-12

142

105

142

105

31.75

1.250

1 11/16-12

190

140

190

140

38.10

1.500

2-12

217

160

217

160

*Torque tolerance is +15 -20% unless otherwise specified.

Continued on next page

TM1670 (03FEB09)

00-0003-8

OUO6092,00010A4 –19–02JAN08–1/2

330LC and 370 Excavator Repair 020409

PN=42

Torque Values 00 0003 9

Stud End O-ring Seal Torque for Straight and Adjustable Fittings* Thread Size

Straight Hex Size

Locknut Hex Size

Inch

Straight Fitting or Locknut Toque N•m

lb-ft

3/8-24

5/8

9/16

7/16-20

5/8

1/2-20

3/4

11/16

9/16-18

3/4

3/4-16

7/8

15/16

7/8-14

1 1/16

104

1 1/16-12

1 1/4

1 3/8

176

130

1 3/16-12

1 3/8

1 1/2

230

170

1 5/16-12

1 1/2

1 5/8

285

210

*Torque tolerance is +15 -20% unless otherwise specified.

OUO6092,00010A4 –19–02JAN08–2/2

TM1670 (03FEB09)

00-0003-9

330LC and 370 Excavator Repair 020409

PN=43

Torque Values

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

2. Defects in tube flare cannot be repaired. Overtightening a defective flared fitting will not stop leaks. 3. Align tube with fitting before attempting to start nut.

–UN–18OCT88

1. Inspect flare and flare seat. They must be free of dirt or obvious defects.

T6234AC

00 0003 10

4. Lubricate male threads with hydraulic fluid or petroleum jelly. 5. Index angle fittings and tighten by hand. 6. Tighten fitting or nut to torque value shown on torque chart. Do not allow hoses to twist when tightening fittings. STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART Thread Size

N•m

lb-ft

3/8 - 24 UNF

7/16 - 20 UNF

1/2 - 20 UNF

9/16 - 18 UNF

3/4 - 16 UNF

7/8 - 14 UNF

1-1/16 - 12 UN

102

1-3/16 - 12 UN

122

1-5/16 - 12 UN

142

105

1-5/8 - 12

190

140

1-7/8 - 12 UN

217

160

NOTE: Torque tolerance is ± 10%.

T82,BHMA,EL –19–29SEP99–1/1

TM1670 (03FEB09)

00-0003-10

330LC and 370 Excavator Repair 020409

PN=44

Torque Values 00 0003 11

Service Recommendations For Flared Connections—Straight or Tapered Threads

–UN–18OCT88

1. Inspect flare and flare seat. They must be free of dirt or obvious defects.

T6873AE

2. Defects in the tube flare cannot be repaired. Overtightening a defective flared fitting will not stop leaks. 3. Align the tube with the fitting before attempting to start the nut. Straight Thread

4. Lubricate the male threads with hydraulic fluid or petroleum jelly. 5. Index angle fittings and tighten by hand.

–UN–18OCT88

6. Tighten fitting or nut to torque value shown on the chart. Do not allow hoses to twist when tightening fittings.

Straight Thread b

Tapered Thread

Thread Size

N•m

lb-ft

N•m

lb-ft

1/8

1/4

3/8

1/2

3/4

176

130

157

116

343

253

1-1/2

196

145

539

398

255

188

588

434

Torque tolerance is ±10%.

With seat face.

T6873AD

TORQUE CHART a

Tapered Thread

NOTE: If female thread is cast iron (control valves, brake valves motors, etc.), torque must be reduced approximately 10%.

04T,90,M171 –19–28JAN92–1/1

TM1670 (03FEB09)

00-0003-11

330LC and 370 Excavator Repair 020409

PN=45

Torque Values

–UN–01MAR90

Service Recommendations For Inch Series Four Bolt Flange Fittings

T6890BB

00 0003 12

A—Sealing Surface

B—Split Flange

C—Pinched O-Ring

1. Clean sealing surfaces (A). Inspect. Scratches cause leaks. Roughness causes seal wear. Out-of-flat causes seal extrusion. If defects cannot be polished out, replace component. 2. Install O-ring (and backup washer if required) into groove using petroleum jelly to hold it in place. 3. Split flange: Loosely assemble split flange (B) halves. Make sure split is centrally located and perpendicular to port. Hand tighten cap screws to hold parts in place. Do not pinch O-ring (C). 4. Single piece flange (D): Place hydraulic line in center of flange and install cap screws. Flange must be centrally located on port. Hand tighten cap screws to hold flange in place. Do not pinch O-ring. 5. Tighten one cap screw, then tighten the diagonally opposite cap screw. Tighten two remaining cap screws. Tighten all cap screws as specified in the chart below.

D—Single Piece Flange TORQUE CHART N•m

lb-ft

Nominal Flange Size

Cap Screw Size Min

Max

Min

Max

1/2

5/16-18 UNC

3/4

3/8-16 UNC

1-1/4

7/16-14 UNC

1-1/2

1/2-13 UNC

131

1/2-13 UNC

131

2-1/2

1/2-13 UNC

107

131

5/8-11 UNC

158

264

117

195

3-1/2

5/8-11 UNC

158

264

117

195

5/8-11 UNC

158

264

117

195

5/8-11 UNC

158

264

117

195

DO NOT use air wrenches. DO NOT tighten one cap screw fully before tightening the others. DO NOT over tighten.

04T,90,K174 –19–01AUG94–1/1

TM1670 (03FEB09)

00-0003-12

330LC and 370 Excavator Repair 020409

PN=46

Torque Values 00 0003 13

T6890BB

–UN–01MAR90

Service Recommendations for Metric Series Four Bolt Flange Fitting

A—Sealing Surface

B—Split Flange

C—Pinched O-Ring

D—Single Piece Flange

then tighten the diagonally opposite cap screw. Tighten two remaining cap screws. Tighten all cap screws as specified in the chart below.

1. Clean sealing surfaces (A). Inspect. Scratches cause leaks. Roughness causes seal wear. Out-of-flat causes seal extrusion. If defects cannot be polished out, replace component.

DO NOT use air wrenches. DO NOT tighten one cap screw fully before tightening the others. DO NOT over tighten.

2. Install the correct O-ring (and backup washer if required) into groove using petroleum jelly to hold it in place.

TORQUE CHARTa

3. Split flange: Loosely assemble split flange (B) halves. Make sure split is centrally located and perpendicular to the port. Hand tighten cap screws to hold parts in place. Do not pinch O-ring (C).

Thread

N•m

M10

4. Single piece flange (D): Place hydraulic line in center of flange and install four cap screws. Flange must be centrally located on port. Hand tighten cap screws to hold flange in place. Do not pinch O-ring.

M12

M14

157

116

M16

217

160

M18

334

246

M20

421

318

5. After components are properly positioned and cap screws are hand tightened, tighten one cap screw,

lb-ft

Tolerance ± 10%. The torques given are enough for the given size connection with the recommended working pressure. Increasing cap screw torque beyond these amounts will result in flange and cap screw bending and connection failures. a

Metric standard thread.

04T,90,K175 –19–29SEP99–1/1

TM1670 (03FEB09)

00-0003-13

330LC and 370 Excavator Repair 020409

PN=47

Torque Values 00 0003 14

TM1670 (03FEB09)

00-0003-14

330LC and 370 Excavator Repair 020409

PN=48

Group 0004

Fuels and Lubricants 00 0004 1

Diesel Fuel Consult your local fuel distributor for properties of the diesel fuel available in your area. In general, diesel fuels are blended to satisfy the low temperature requirements of the geographical area in which they are marketed. Diesel fuels specified to EN 590 or ASTM D975 are recommended. In all cases, the fuel shall meet the following properties: • Cetane Number 40 minimum. Cetane number greater than 50 is preferred, especially for temperatures below -20°C (-4°F) or elevations above 1500 m (5000 ft). • Cold Filter Plugging Point(CFPP) below the expected low temperature OR Cloud Point at least 5°C (9°F) below the expected low temperature.

• Fuel Lubricity should pass a minimum of 3100 gram load level as measured by the BOCLE scuffing test. • Sulfur content: – Sulfur content should not exceed 0.5% Sulfur content less than 0.05% is preferred. – If diesel fuel with sulfur content greater than 0.5% sulfur content is used, reduce the service interval for engine oil and filter by 50%. – DO NOT use diesel fuel with sulfur content greater than 1.0%. Bio-diesel fuels with properties and meeting DIN 51606 or equivalent specifications may be used. DO NOT mix used engine oil or any other type of lubricant with diesel fuel.

TX,45,JC1132 –19–22MAY96–1/1

Lubricity Of Diesel Fuels Diesel fuel must have adequate lubricity to ensure proper operation and durability of fuel injection system components. Diesel fuels for highway use in the United States and Canada now require sulfur content less than 0.05%. Diesel fuel in the European Union will require sulfur content less than 0.05% by 1 October 1996. Experience shows that some low sulfur diesel fuels may have inadequate lubricity and their use may reduce performance in fuel injection systems due to inadequate lubrication of injection pump components. The lower concentration of aromatic compounds in these fuels also adversely affects injection pump seals and may result in leaks.

engine speed instability, hard starting, low power, and engine smoke. Fuel lubricity should pass a minimum of 3100 gram load level as measured by the BOCLE scuffing test. ASTM D975 and EN 590 specifications do not require fuels to pass a fuel lubricity test. If fuel of low or unknown lubricity is used, add John Deere PREMIUM DIESEL FUEL CONDITIONER (or equivalent) at the specified concentration. John Deere PREMIUM DIESEL FUEL CONDITIONER is available in winter and summer formulas. Consult your John Deere engine distributor or servicing dealer for more information.

Use of low lubricity diesel fuels may also cause accelerated wear, injection nozzle erosion or corrosion,

TX,45,JC1771 –19–08JAN97–1/1

TM1670 (03FEB09)

00-0004-1

330LC and 370 Excavator Repair 020409

PN=49

Fuels and Lubricants 00 0004 2

Low Sulfur Diesel Fuel Conditioner When possible, use existing fuel formulations for engines used off-highway. This fuel will not require any additives to provide good performance and engine reliability. However, many local fuel distributors will not carry both low and regular sulfur diesel fuels. If the local fuel distributor will supply only low sulfur fuel, order and use John Deere PREMIUM DIESEL FUEL CONDITIONER. It provides lubricating properties along with other useful benefits, such as cetane improver, anti-oxidant, fuel stabilizer, corrosion inhibitor and others. John Deere PREMIUM DIESEL FUEL CONDITIONER is specifically for use with low sulfur fuels. Nearly all other diesel fuel conditioners only improve cold weather flow and stabilize long-term fuel storage. They do not contain the lubrication additives needed by rotary fuel injection pumps.

TX,45,DH5857 –19–15AUG97–1/1

Diesel Fuel Storage Proper fuel storage is critically important. Use clean storage and transfer tanks. Periodically drain water and sediment from bottom of tank. Store fuel in a convenient place away from buildings. IMPORTANT: DO NOT store diesel fuel in galvanized containers. Diesel fuel stored in galvanized containers reacts with zinc coating on container to form zinc flakes. If fuel contains water, a zinc gel will also form. The gel and flakes will quickly plug fuel filters, damage injection nozzles and injection pump. DO NOT use brass-coated containers for fuel storage. Brass is an alloy of copper and zinc.

Store diesel fuel in plastic, aluminum, and steel containers specially coated for diesel fuel storage. Avoid storing fuel over long periods of time. If fuel is stored for more than a month prior to use, or there is a slow turnover in fuel tank or supply tank, add a fuel conditioner such as John Deere PREMIUM DIESEL FUEL CONDITIONER or equivalent to stabilize the fuel and prevent water condensation. John Deere PREMIUM DIESEL FUEL CONDITIONER is available in winter and summer formulas. Fuel conditioner also reduces fuel gelling and controls wax separation during cold weather. Consult your John Deere engine distributor or servicing dealer for recommendations and local availability. Always follow manufacturer’s directions on label.

TX,45,JC1772 –19–08JAN97–1/1

TM1670 (03FEB09)

00-0004-2

330LC and 370 Excavator Repair 020409

PN=50

Fuels and Lubricants 00 0004 3

Fuel Tank CAUTION: Handle fuel carefully. If the engine is hot or running, do not fill the fuel tank. Do not smoke while you fill fuel tank or work on fuel system. To avoid condensation, fill the fuel tank at the end of each day’s operation. Capacity is 560 L (148 gal). Specification Fuel Tank—Capacity ......................................................... 560 L (148 gal)

CED,TX14740,6018 –19–28JAN98–1/1

Do Not Use Galvanized Containers IMPORTANT: Diesel fuel stored in galvanized containers reacts with zinc coating on the container to form zinc flakes. If fuel contains water, a zinc gel will also form. The gel and flakes will quickly plug fuel filters and damage fuel injectors and fuel pumps. DO NOT USE a galvanized container to store diesel fuel.

Store fuel in: • plastic containers. • aluminum containers. • specially coated steel containers made for diesel fuel. DO NOT USE brass-coated containers: brass is an alloy of copper and zinc.

MX,FLBT,C –19–04JUN90–1/1

TM1670 (03FEB09)

00-0004-3

330LC and 370 Excavator Repair 020409

PN=51

Other oils may be used if they meet one or more of the following:

40 o C

104o F

30 o C

86 o F

20 o C

68 o F

10 o C

50 o F

0o C

32 o F

-10 o C

14 o F

-20 o C

-4 o F

-30 o C

-22 o F

-40 o C

-40 o F

–UN–18JUL07

Extended service intervals may apply when John Deere PLUS-50, ACEA E7, ACEA E6, ACEA E5, or ACEA E4 engine oils are used. Consult your John Deere dealer for more information.

122o F

TS1687

• ACEA Oil Sequence E7 • ACEA Oil Sequence E6 • ACEA Oil Sequence E5 • ACEA Oil Sequence E4

SAE 0W-40

Oils meeting one of the following specifications are also recommended:

SAE 5W-30

SAE-15W-40

John Deere PLUS-50 oil is preferred.

SAE 10W-30

Use oil viscosity based on the expected air temperature range during the period between oil changes.

50 o C

SAE 40

Diesel Engine Oil

SAE 10W-40

00 0004 4

SAE 30

Fuels and Lubricants

Oil Viscosities for Air Temperature Ranges

• John Deere TORQ-GARD SUPREME • API Service Category CJ-4 • API Service Category CI-4 PLUS • API Service Category CI-4 • API Service Category CH-4 • API Service Category CG-4 • API Service Category CF-4 • ACEA Oil Sequence E3 • ACEA Oil Sequence E2 If oils meeting API CG-4, API CF-4, or ACEA E2 are used, reduce the service interval by 50%. Multi-viscosity diesel engine oils are preferred. Diesel fuel quality and fuel sulfur content must comply with all existing emissions regulations for the area in which the engine operates. If diesel fuel with sulfur content greater than 0.50% (5000 ppm) is used, reduce the service interval by 50%.

PLUS-50 is a trademark of Deere & Company TORQ-GARD SUPREME is a trademark of Deere & Company

TM1670 (03FEB09)

Continued on next page

00-0004-4

DX,ENOIL –19–06APR07–1/2

330LC and 370 Excavator Repair 020409

PN=52

Fuels and Lubricants 00 0004 5

DO NOT use diesel fuel with sulfur content greater than 1.00% (10 000 ppm).

DX,ENOIL –19–06APR07–2/2

Hydraulic Oil Use oil viscosity based on the expected air temperature range during the period between oil changes. The following oils are preferred: • John Deere HY-GARD • John Deere Low Viscosity HY-GARD Other oils may be used if they meet one of the following:

–UN–10OCT97

• John Deere Standard JDM J20C • John Deere Standard JDM J20D Use the following oil when a biodegradable fluid is required:

Manufacturer

Oil

Mobil

DTE 25

Shell

Tellus 46

Caltex Oil

Rando Oil HD46

Texaco Inc.

Rando Oil HD46

Chevron U.S.A. Inc.

Chevron AW46

Esso Standard Oil

NUTO H46

TS1660

• John Deere1BIO-HY-GARD

HY-GARD is a trademark of Deere & Company BIO-HY-GARD is a trademark of Deere & Company 1 BIO-HY-GARD meets or exceeds the minimum biodegradability of 80% within 21 days according to CEC-L-33-T-82 test method. BIO-HY-GARD should not be mixed with mineral oils because this reduces the biodegradability and makes proper oil recycling impossible.

CED,TX14740,6951 –19–07JAN00–1/1

TM1670 (03FEB09)

00-0004-5

330LC and 370 Excavator Repair 020409

PN=53

Fuels and Lubricants

Gear Oil Use oil viscosity based on the expected air temperature range during the period between oil changes. The following oils are preferred: • John Deere GL-5 GEAR LUBRICANT • John Deere EXTREME-GARD

–UN–14MAR96

Other oils may be used if they meet API Service Classification GL-5.

TS1653

00 0004 6

EXTREME-GARD is a trademark of Deere & Company.

DX,GEOIL –19–07JUL99–1/1

Track Roller, Front Idler, and Carrier Roller Oil Use SAE 30 oil meeting API Service GL-5 (MIL-L-2105E). TX,45,DH5142 –19–09AUG96–1/1

TM1670 (03FEB09)

00-0004-6

330LC and 370 Excavator Repair 020409

PN=54

Fuels and Lubricants 00 0004 7

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease Use grease based on NLGI consistency numbers and the expected air temperature range during the service interval. The following greases are preferred: • John Deere SD POLYUREA GREASE

Other greases may be used if they meet the following: • NLGI Performance Classification GC-LB

TS1667

• John Deere HD MOLY GREASE • John Deere HD LITHIUM COMPLEX GREASE • John Deere HD WATER RESISTANT GREASE • John Deere GREASE-GARD

–UN–30JUN99

The following greases are also recommended:

IMPORTANT: Some types of grease thickener are not compatible with others.

CED,TX14740,6952 –19–07JAN00–1/1

Oil Filters Filtration of oils is critical to proper operation and lubrication. Always change filters regularly as specified in this manual. Use filters meeting John Deere performance specifications.

DX,FILT –19–18MAR96–1/1

TM1670 (03FEB09)

00-0004-7

330LC and 370 Excavator Repair 020409

PN=55

Fuels and Lubricants 00 0004 8

Lubricant Storage Your equipment can operate at top efficiency only when clean lubricants are used.

Make certain that all containers are properly marked to identify their contents.

Use clean containers to handle all lubricants.

Properly dispose of all old containers and any residual lubricant they may contain.

Whenever possible, store lubricants and containers in an area protected from dust, moisture, and other contamination. Store containers on their side to avoid water and dirt accumulation.

DX,LUBST –19–18MAR96–1/1

Alternative and Synthetic Lubricants Conditions in certain geographical areas may require lubricant recommendations different from those printed in this manual.

Synthetic lubricants may be used if they meet the performance requirements as shown in this manual.

Some John Deere brand coolants and lubricants may not be available in your location.

The temperature limits and service intervals shown in this manual apply to both conventional and synthetic oils.

Consult your John Deere dealer to obtain information and recommendations.

Re-refined base stock products may be used if the finished lubricant meets the performance requirements.

DX,ALTER –19–15JUN00–1/1

Mixing of Lubricants In general, avoid mixing different brands or types of oil. Oil manufacturers blend additives in their oils to meet certain specifications and performance requirements.

Consult your John Deere dealer to obtain specific information and recommendations.

Mixing different oils can interfere with the proper functioning of these additives and degrade lubricant performance.

DX,LUBMIX –19–18MAR96–1/1

TM1670 (03FEB09)

00-0004-8

330LC and 370 Excavator Repair 020409

PN=56

Section 01

Tracks Contents

Page

Group 0130—Track System Service Equipment and Tools . . . . . . . . . . . .01-0130-1 Other Material . . . . . . . . . . . . . . . . . . . . . . . .01-0130-5 Specifications . . . . . . . . . . . . . . . . . . . . . . . .01-0130-6 Track Roller Measure Wear . . . . . . . . . . . . . . . . . . . . .01-0130-11 Remove and Install . . . . . . . . . . . . . . . . .01-0130-12 Disassemble and Assemble—330LC . . . .01-0130-14 Disassemble and Assemble—370 . . . . . .01-0130-16 Oil Leakage Test . . . . . . . . . . . . . . . . . . .01-0130-18 Track Carrier Roller Measure Wear . . . . . . . . . . . . . . . . . . . . .01-0130-19 Remove and Install . . . . . . . . . . . . . . . . .01-0130-20 Disassemble and Assemble—330LC . . . .01-0130-22 Disassemble and Assemble—370 . . . . . .01-0130-24 Metal Face Seals Inspect. . . . . . . . . . . . . . . . . . . . . . . . . . .01-0130-26 Track Shoe Measure Grouser Wear . . . . . . . . . . . . . .01-0130-27 Remove and Install . . . . . . . . . . . . . . . . .01-0130-28 Track Chain Measure Link Wear . . . . . . . . . . . . . . . . .01-0130-29 Measure Bushing Wear . . . . . . . . . . . . . .01-0130-29 Measure Pitch . . . . . . . . . . . . . . . . . . . . .01-0130-30 Remove—330LC . . . . . . . . . . . . . . . . . . .01-0130-30 Install—330LC . . . . . . . . . . . . . . . . . . . . .01-0130-33 Remove—370 . . . . . . . . . . . . . . . . . . . . .01-0130-34 Install—370 . . . . . . . . . . . . . . . . . . . . . . .01-0130-36 Disassemble and Assemble—330LC . . . .01-0130-38 Disassemble and Assemble—370 . . . . . .01-0130-40 Replace Broken Part . . . . . . . . . . . . . . . .01-0130-41 Track Sag Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . .01-0130-43 Spocket Remove and Install . . . . . . . . . . . . . . . . .01-0130-45 Front Idler Measure Wear . . . . . . . . . . . . . . . . . . . . .01-0130-46 Remove and Install . . . . . . . . . . . . . . . . .01-0130-47 Disassemble—330LC . . . . . . . . . . . . . . .01-0130-48 Assemble—330LC . . . . . . . . . . . . . . . . . .01-0130-49 Disassemble—370. . . . . . . . . . . . . . . . . .01-0130-51 Assemble—370 . . . . . . . . . . . . . . . . . . . .01-0130-53 Oil Leakage Test . . . . . . . . . . . . . . . . . . .01-0130-57 Track Adjuster Cylinder and Recoil Spring Remove and Install . . . . . . . . . . . . . . . . .01-0130-57

Track Adjuster and Recoil Spring Disassemble and Assemble. . . . . . . . . . .01-0130-59 Track Adjuster Cylinder Disassemble and Assemble—330LC . . . .01-0130-64 Disassemble and Assemble—370 . . . . . .01-0130-66

TM1670 (03FEB09)

01-1

330LC and 370 Excavator Repair 020409

PN=1

Contents

TM1670 (03FEB09)

01-2

330LC and 370 Excavator Repair 020409

PN=2

Group 0130

Track System Service Equipment and Tools NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC). Some tools may be available from a local supplier.

01 0130 1

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,21607 –19–08MAY00–1/16

Special Roller Caliper1 . . . . . . . . . . . . . . . . . . JT05519 To measure undercarriage track roller for wear.

1 Tools are available in a kit such as the JT05518A or JT05523 Undercarriage Inspection Service Tool Kit.

CED,OUOE003,21607 –19–08MAY00–2/16

17-1/2 and 30-Ton Puller Set To remove brackets and bushings from track rollers and front idler. CED,OUOE003,21607 –19–08MAY00–3/16

Rubber Stopper/Leak Detector Kit. . . . . . . . . D05361ST To test lower track roller and front idler for oil leakage.

CED,OUOE003,21607 –19–08MAY00–4/16

Depth Gauge (200 mm Ruler) . . . . . . . . . . . . JT055211 To measure undercarriage track shoe grouser, track chain link, and front idler for wear.

1 Tools are available in a kit such as the JT05518A or JT05523 Undercarriage Inspection Service Tool Kit.

Continued on next page

TM1670 (03FEB09)

01-0130-1

CED,OUOE003,21607 –19–08MAY00–5/16

330LC and 370 Excavator Repair 020409

PN=59

Track System Right Angle Attachment . . . . . . . . . . . . . . . . JT055341 To measure undercarriage track shoe grouser, track chain link, and front idler for wear. 01 0130 2

1 Tools are available in a kit such as the JT05518A or JT05523 Undercarriage Inspection Service Tool Kit.

CED,OUOE003,21607 –19–08MAY00–6/16

300 mm Ruler . . . . . . . . . . . . . . . . . . . . . D05231ST1 To measure undercarriage track shoe grouser, track chain link, and front idler for wear.

1 Tools are available in a kit such as the JT05518A or JT05523 Undercarriage Inspection Service Tool Kit.

CED,OUOE003,21607 –19–08MAY00–7/16

100 mm Caliper . . . . . . . . . . . . . . . . . . . . D17524C11 To measure undercarriage track chain bushing for wear.

1 Tools are available in a kit such as the JT05518A or JT05523 Undercarriage Inspection Service Tool Kit.

CED,OUOE003,21607 –19–08MAY00–8/16

Metric Tape Measure . . . . . . . . . . . . . . . . . . JT055201 To measure undercarriage track chain pitch for wear.

1 Tools are available in a kit such as the JT05518A or JT05523 Undercarriage Inspection Service Tool Kit.

Continued on next page

TM1670 (03FEB09)

01-0130-2

CED,OUOE003,21607 –19–08MAY00–9/16

330LC and 370 Excavator Repair 020409

PN=60

Track System 50-Ton Master Pin Pusher Installer . . . . . . . . D01030AA To remove track chain master pin.

CED,OUOE003,21607 –19–08MAY00–10/16

Master Pin Pusher Installer . . . . . . . . . . . . . D01063AA To remove and install track chain master pin.

CED,OUOE003,21607 –19–08MAY00–11/16

18-t (20-Ton) Jack Used with ST4920 Track Recoil Spring Disassembly and Assembly Tool to disassemble and assemble track adjuster.

CED,OUOE003,21607 –19–08MAY00–12/16

Track Recoil Spring Disassembly and Assembly Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ST49201 To compress track recoil spring for disassembly and assembly.

1 Fabricated tool, dealer made. (See Section 99 for instructions to make tool.)

CED,OUOE003,21607 –19–08MAY00–13/16

Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . DFT11121 For 330LC, to install on bottom plate of ST4920 Track Recoil Spring Disassembly and Assembly Tool.

1 Fabricated tool, dealer made. (See Section 99 for instruction to make tool.)

Continued on next page

TM1670 (03FEB09)

01-0130-3

CED,OUOE003,21607 –19–08MAY00–14/16

330LC and 370 Excavator Repair 020409

PN=61

01 0130 3

Track System Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . DFT11291 For 370, to install on bottom plate of ST4920 Track Recoil Spring Disassembly and Assembly Tool. 01 0130 4

1 Fabricated tool, dealer made. (See Section 99 for instruction to make tool.)

CED,OUOE003,21607 –19–08MAY00–15/16

Track Recoil Spring Disassembly and Assembly Guard Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DFT10871 Used with ST4920 Track Recoil Spring Disassembly and Assembly Tool.

1 Fabricated tool, dealer made. (See Section 99 for instruction to make tool.)

CED,OUOE003,21607 –19–08MAY00–16/16

TM1670 (03FEB09)

01-0130-4

330LC and 370 Excavator Repair 020409

PN=62

Track System

Other Material Number

Name

Use

PT569 (U.S.) TY6332 (Canadian)

NEVER-SEEZ Anti-Seize Lubricant

Apply to pin, bracket bore, and shaft for carrier and track rollers and front idler.

TY9375 (U.S.) TY9480 (Canadian) 592 (LOCTITE)

Pipe Sealant

Apply to threads of plugs and threaded fittings.

TY16285 (U.S.) CXTY16285 (Canadian) 7649 (LOCTITE)

Cure Primer

To speed cure time of adhesives and sealants.

TY2098 (U.S.)

Multi-Purpose Grease

To provide a light seal between surfaces.

T43513 (U.S.) TY9474 (Canadian) 271 (LOCTITE)

Thread Lock and Sealer (High Strength)

Apply to threads of sprocket cap screws.

NEVER-SEEZ is a trademark of Emhart Chemical Group LOCTITE is a trademark of Loctite Corp.

TM1670 (03FEB09)

CED,OUOE003,21608 –19–08MAY00–1/1

01-0130-5

330LC and 370 Excavator Repair 020409

PN=63

01 0130 5

Track System

Specifications Item

01 0130 6

Measurement

Specification

Tread Wear

175 mm (6.89 in.) new 165 mm (6.49 in.) minimum used

Machine

Weight

33 049 kg (72,864 lb) approximate

Track Roller

Weight

55 kg (120 lb) approximate

Roller-to-Frame Cap Screw

Torque

450 N•m (332 lb-ft)

Track Roller Plug

Torque

29 N•m (21 lb-ft)

Track Roller Oil Cavity

Pressure

110 ± 18 kPa (1.1 ± 0.3 bar) (16 ± 4 psi)

Tread Wear

200 mm (7.87 in.) new 190 mm (7.48 in.) minimum used

Machine

Weight

36 832 kg (81,200 lb) approximate

Track Roller

Weight

80 kg (176 lb) approximate

Roller-to-Frame Cap Screw

Torque

704 N•m (545 lb-ft)

Track Roller Plug

Torque

29 N•m (21 lb-ft)

Track Roller Oil Cavity

Pressure

110 ± 18 kPa (1.1 ± 0.3 bar) (16 ± 4 psi)

Track Carrier Roller Tread

120 mm (4.72 in.) new 110 mm (4.33 in.) minimum used

Roller-to-Frame Cap Screw

Torque

265 N•m (195 lb-ft)

Cover Cap Screw

Torque

64 N•m (47 lb-ft)

Track Roller (330LC)

Track Roller (370)

Track Carrier Roller (330LC)

Continued on next page

TM1670 (03FEB09)

01-0130-6

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330LC and 370 Excavator Repair 020409

PN=64

Track System

Item

Measurement

Specification

Track Carrier Roller Tread

160 mm (6.30 in.) new 150 mm (5.91 in.) minimum used

Roller-to-Frame Cap Screw

Torque

393 N•m (290 lb-ft)

Thrust Washer Cap Screw

Torque

64 N•m (47 lb-ft)

Cover Cap Screw

Torque

64 N•m (47 lb-ft)

Three Bar Grouser

Height

31.0 mm (1.22 in.) new 25.0 mm (0.98 in.) minimum used

Shoe-to-Link Cap Screw

Torque

1080 N•m (797 lb-ft)

Three Bar Grouser

Height

36.0 mm (1.42 in.) new 30.0 mm (1.18 in.) minimum used

Shoe-to-Link Cap Screw

Torque

1370 N•m (1010 lb-ft)

Track Chain Link

Height

116.4 mm (4.58 in.) new 111.0 mm (4.37 in.) minimum used

Track Chain Bushing

66.7 mm (2.63 in.) new 61.9 mm (2.44 in.) minimum used

Track Chain

Pitch

812.5 mm (32.0 in.) new 834.0 mm (32.8 in.) maximum used

Track Chain with 800 mm (32 in.) Shoes

Weight

2358 kg (5200 lb) approximate

Track Shoe-to-Link Cap Screw

Torque

1080 N•m (797 lb-ft)

Master Pin

47.30 mm (1.86 in.) new 44.30 mm (1.74 in.) minimum used

Track Carrier Roller (370) 01 0130 7

Track Shoe (330LC)

Track Shoe (370)

Track Chain (330LC)

Continued on next page

TM1670 (03FEB09)

01-0130-7

CED,OUOE003,21609 –19–08MAY00–2/5

330LC and 370 Excavator Repair 020409

PN=65

Track System

Item

01 0130 8

Measurement

Specification

Master Bushing

47.90 mm (1.89 in.) new 50.90 mm (2.00 in.) minimum used

Track Pin

47.57 mm (1.87 in.) new 44.57 mm (1.75 in.) minimum used

Bushing

48.40 mm (1.91 in.) new 49.43 mm (1.95 in.) minimum used

Machine

Weight

33 049 kg (72,864 lb) approximate

Track Sag

Distance

340—380 mm (13.375—15 in.)

Nut and Valve Assembly

Torque

147 N•m (108 lb-ft)

Track Chain Link

Height

129.0 mm (5.08 in.) new 122.0 mm (4.80 in.) minimum used

Track Chain Bushing

71.35 mm (2.809 in.) new 66.35 mm (2.612 in.) minimum used

Track Chain

Pitch

863.6 mm (34.0 in.) new 888.0 mm (34.96 in.) maximum used

Track Chain with 750 mm (30.0) Shoes

Weight

2749 kg (6060 lb) approximate

Track Shoe-to-Link Cap Screw

Torque

1370 N•m (1010 lb-ft)

Master Pin

47.30 mm (1.86 in.) new 44.30 mm (1.74 in.) minimum used

Master Bushing

47.90 mm (1.89 in.) new 50.90 mm (2.00 in.) minimum used

Track Pin

47.57 mm (1.87 in.) new 44.57 mm (1.75 in.) minimum used

Bushing

48.40 mm (1.91 in.) new 49.43 mm (1.95 in.) minimum used

Machine

Weight

36 832 kg (81,200 lb) approximate

Track Sag

Distance

380—430 mm (15—17 in.)

Track Chain (370)

Continued on next page

TM1670 (03FEB09)

01-0130-8

CED,OUOE003,21609 –19–08MAY00–3/5

330LC and 370 Excavator Repair 020409

PN=66

Track System

Item

Nut and Valve Assembly

Measurement

Specification

Torque

147 N•m (108 lb-ft) 01 0130 9

Sprocket (330LC) Sprocket

Weight

68 kg (150 lb) approximate

Sprocket-to-Propel Gearbox Cap Screw

Torque

470 N•m (350 lb-ft)

Sprocket

Weight

85 kg (187 lb) approximate

Sprocket-to-Propel Gearbox Cap Screw

Torque

740 N•m (545 lb-ft)

Front Idler Flange

Height

22.5 mm (0.89 in.) new 27.5 mm (1.09 in.) maximum used

Front Idler

Weight

163 kg (360 lb) approximate

Yoke-to-Bracket Cap Screw

Torque

206 N•m (152 lb-ft)

Guard Cap Screw

Torque

88 N•m (65 lb-ft)

Front Idler Oil Cavity

Pressure

110 ± 18 kPa (1.1 ± 0.3 bar) (16 ± 4 psi)

Front Idler Flange

Height

22.5 mm (0.89 in.) new 27.5 mm (1.09 in.) maximum used

Front Idler

Weight

220 kg (485 lb) approximate

Axle

Weight

28 kg (61 lb) approximate

Axle and Bracket Assembly

Weight

40 kg (90 lb) approximate

Yoke-to-Bracket Cap Screw

Torque

390 N•m (287 lb-ft)

Guard Cap Screw

Torque

88 N•m (65 lb-ft)

Sprocket (370)

Front Idler (330LC)

Front Idler (370)

Continued on next page

TM1670 (03FEB09)

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CED,OUOE003,21609 –19–08MAY00–4/5

330LC and 370 Excavator Repair 020409

PN=67

Track System

Item

Front Idler Oil Cavity 01 0130 10

Measurement

Specification

Pressure

110 ± 18 kPa (1.1 ± 0.3 bar) (16 ± 4 psi)

Track Adjuster Cylinder and Recoil Spring (330LC) Track Adjuster Cylinder and Recoil Weight Spring

180 kg (397 lb) approximate

Recoil Spring

Free Length Compressed Length

677 mm (26.7 in.) approximate 557 mm (21.93 in.)

Special Plug

Torque

15 N•m (11 lb-ft)

Valve

Torque

147 N•m (110 lb-ft)

Flange Cap Screw

Torque

64 N•m (47 lb-ft)

Track Adjuster Cylinder and Recoil Spring (370) Track Adjuster Cylinder and Recoil Weight Spring

245 kg (540 lb) approximate

Recoil Spring

Free Length Compressed Length

677 mm (26.7 in.) approximate 605 mm (23.8 in.)

Special Plug

Torque

39 N•m (29 lb-ft)

Valve

Torque

147 N•m (110 lb-ft)

Flange Cap Screw

Torque

64 N•m (47 lb-ft)

CED,OUOE003,21609 –19–08MAY00–5/5

TM1670 (03FEB09)

01-0130-10

330LC and 370 Excavator Repair 020409

PN=68

Track System

Measure Track Roller Wear

Measure roller tread diameter using a caliper such as the JT05519 Special Roller Caliper from JT05518A or JT05523 Undercarriage Inspection Service Tool Kit.

T87973

Under some conditions roller wear can be uneven. If wear is uneven, rollers may be interchanged to even out the wear.

–UN–08NOV88

Minimum used is the maximum allowable wear for rebuilding roller tread.

Track Roller—Specification Tread Wear (330LC)—Diameter ............................ 175 mm (6.89 in.) new Diameter ................................................ 165 mm (6.49 in.) minimum used Tread Wear (370)—Diameter ............................... 200 mm (7.87 in.) new Diameter .............................................. 190 mm (7.48 in.) minimum used

NOTE: See Undercarriage Appraisal Manual SP326 for additional information.

CED,OUOE023,188 –19–16JUN98–1/1

TM1670 (03FEB09)

01-0130-11

330LC and 370 Excavator Repair 020409

PN=69

01 0130 11

Track System

Remove and Install Track Roller

–UN–06DEC88 T6876FG

CAUTION: Prevent possible injury from unexpected machine movement. Put shop stands under frame to support machine while removing track roller. The approximate weight of the 330LC is 33 049 kg (72,864 lb). The approximate weight of the 370 is 36 832 kg (81,200 lb). Specification Machine (330LC)—Weight ...................................... 33 049 kg (72,864 lb) approximate Machine (370)—Weight ........................................... 36 832 kg (81,200 lb) approximate

2. Put shop stands under machine.

CED,OUOE023,113 –19–18MAY00–1/3

CAUTION: Prevent possible injury from high pressure grease. Do not remove grease fitting (A) from valve (B).

–UN–28NOV90

3. Loosen valve (B) one to two turns to release grease through bleed hole (C). A—Grease Fitting B—Valve C—Bleed Hole

T7396DZ

01 0130 12

1. Swing upperstructure 90° and lower bucket to raise track off ground. Keep angle between boom and arm 90—110° and position round side of bucket on ground.

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=70

Track System

CAUTION: For the 330LC, the approximate weight of track roller 55 kg (120 lb).

–UN–25OCT88

For the 370, the approximate weight of track roller is 80 kg (176 lb).

T6585TN

Track Roller—Specification Track Roller (330LC)—Weight ...................... 55 kg (120 lb) approximate Track Roller (370)—Weight ............................. 80 kg (176 lb) approximate

4. Attach hoist to track roller (B). 5. Remove cap screws (A) and track roller (B). Repair or replace parts. (See procedure in this group.)

A—Cap Screw (4 used) B—Roller

6. Install roller on track link with flat portion of bracket towards undercarriage. 7. Lower excavator enough to allow cap screws (A) to be installed. 8. Tighten cap screws to specification. Track Roller—Specification Roller-to-Frame Cap Screw (330LC)—Torque ......................................................... 450 N•m (332 lb-ft) Roller-to-Frame Cap Screw (370)—Torque ............................................................. 704 N•m (545 lb-ft)

9. Adjust track sag. (See procedure in this group.)

CED,OUOE023,113 –19–18MAY00–3/3

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01-0130-13

330LC and 370 Excavator Repair 020409

PN=71

01 0130 13

Track System

Disassemble and Assemble Track Roller—330LC

T115257

–UN–08JUN98

01 0130 14

A—Plug (2 used) B—Bracket (2 used)

C—Pin (2 used) D—Metal Face Seal (2 used)

1. Remove plug (A) to drain oil. The approximate capacity is 416 mL (14 fl oz).

E—O-Ring (2 used) F—Bushing (2 used)

G—Roller H—Axle

3. Remove bracket (B) using a bearing puller attachment and adapters from puller set.

2. Remove pin (C).

Continued on next page

TM1670 (03FEB09)

01-0130-14

CED,OUOE023,115 –19–20MAY98–1/2

330LC and 370 Excavator Repair 020409

PN=72

Track System IMPORTANT: Metal face seals can be reused if they are not worn or damaged. A used seal must be kept together as a set because of wear patterns on seal ring face. 4. Remove metal face seals (D) from roller (G) and brackets (B). Keep seal rings together as a matched set with seal ring faces together to protect surfaces.

13. Install metal face seals (D) in brackets (B) and in roller (G). Apply equal pressure with fingers at four equally spaced points on seal face. Seal must “pop” down into place so O-ring is tight against seal bore. A volatile, non-petroleum base solvent 01 or talcum powder may be used as a lubricant. 0130 15

14. Wipe finger prints and foreign material off seal ring face using clean oil and lint-free tissues. Apply a thin film of oil to each seal ring face.

5. Inspect seals. (See Inspect Metal Face Seals in this group.) For seals that are reused, put a piece of cardboard between seal rings to protect seal face.

15. Apply a thin layer of NEVER-SEEZ lubricant or an equivalent to end of axle from O-ring to end of axle, and to bore in bracket (B).

6. Remove axle (H) from roller (G).

16. Install axle (H) to bracket (B).

NOTE: Only remove bushing if replacement is necessary.

17. Apply NEVER-SEEZ lubricant or an equivalent to pin (C). Install pin even with flat surface of bracket.

7. Remove bushings (F) using a 2-jaw puller and adapters from puller set.

18. Install axle (H) and assembled parts to roller (G).

8. Replace parts as necessary.

19. Repeat procedure for other side of axle.

9. Apply a thin film of oil to bushings (F). Install bushings.

20. Add track roller oil. (See Track Roller, Front Idler, and Carrier Roller Oil in Fuels and Lubricants, Group 0004.)

10. Install O-rings (E) on axle (H). IMPORTANT: O-rings and seat surfaces for O-rings must be clean, dry, and oil free so O-rings do not slip when roller is turning. 11. Thoroughly clean O-rings and seat surfaces in brackets (B) and in seal rings using volatile, non-petroleum base solvent and lint-free tissues.

21. Clean threads of plugs (A) using cure primer. Apply pipe sealant. 22. Install plugs (A) and tighten. Track Roller—Specification Track Roller Plug (330LC)— Torque....................................................................... 29 N•m (21 lb-ft)

12. Install O-ring in seal rings.

NEVER-SEEZ is a trademark of the Emhart Chemical Group.

TM1670 (03FEB09)

CED,OUOE023,115 –19–20MAY98–2/2

01-0130-15

330LC and 370 Excavator Repair 020409

PN=73

Track System

Disassemble and Assemble Track Roller—370

T130303

–UN–08MAY00

01 0130 16

1—Bracket (2 used) 2—Roller

3—Bushing (2 used) 4—Metal Face Seal (2 used)

5—O-Ring (2 used) 6—Pin (2 used)

7—Plug (2 used) 8—Axle

5. Inspect seals. (See Inspect Metal Face Seals in this group.) For seals that are reused, put a piece of cardboard between seal rings to protect seal face.

1. Remove plug (7) to drain oil. The approximate capacity is 500 mL (17 fl oz). 2. Remove pin (6).

6. Remove axle (8) from roller (2). 3. Remove bracket (1) using a bearing puller attachment and adapters from puller set.

NOTE: Only remove bushing if replacement is necessary.

IMPORTANT: Metal face seals can be reused if they are not worn or damaged. A used seal must be kept together as a set because of wear patterns on seal ring face.

7. Remove bushings (3) using a 2-jaw puller and adapters from puller set. 8. Replace parts as necessary.

4. Remove metal face seals (4) from roller (2) and bracket (1). Keep seal rings together as a matched set with seal ring faces together to protect surfaces.

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=74

Track System

T130304

–UN–08MAY00

01 0130 17

1—Plug (2 used) 2—Bracket (2 used)

3—Pin (2 used) 4—Metal Face Seal (2 used)

5—Axle 6—O-Ring (2 used)

9. Apply a thin film of oil to bushings (7). Install bushings.

7—Bushing 8—Roller

free so O-rings do not slip when roller is turning.

10. Install O-rings (6) on axle (5). IMPORTANT: O-rings and seat surfaces for O-rings must be clean, dry, and oil

11. Thoroughly clean O-rings and seat surfaces in brackets (2) and in seal rings using volatile, non-petroleum base solvent and lint-free tissues.

Continued on next page

TM1670 (03FEB09)

01-0130-17

CED,OUOE023,116 –19–18APR00–2/3

330LC and 370 Excavator Repair 020409

PN=75

Track System 12. Install O-ring in seal rings.

18. Install axle (5) and assembled parts to roller (8).

13. Install metal face seals (4) in brackets (2) and in roller (8). Apply equal pressure with fingers at four equally spaced points on seal face. Seal must 01 “pop” down into place so O-ring is tight against 0130 seal bore. A volatile, non-petroleum base solvent 18 or talcum powder may be used as a lubricant. 14. Wipe finger prints and foreign material off seal ring face using clean oil and lint-free tissues. Apply a thin film of oil to each seal ring face. 15. Apply a thin layer of NEVER-SEEZ anti-seize lubricant or an equivalent to end of axle from O-ring to end of axle, and to bore in bracket (2).

19. Repeat procedure for other side of axle. 20. Add track roller oil. (See Track Roller, Front Idler, and Carrier Roller Oil in Fuels and Lubricants, Group 0004.) 21. Clean threads of plugs (1). Apply cure primer and pipe sealant. 22. Install plugs (1) and tighten. Track Roller (370)—Specification Track Roller Plug—Torque ....................................... 29 N•m (21 lb-ft)

16. Install axle (5) to bracket (2). 17. Apply NEVER-SEEZ anti-seize lubricant or an equivalent to pin (3). Install pin even with flat surface of bracket.

NEVER-SEEZ is a trademark of the Emhart Chemical Group.

CED,OUOE023,116 –19–18APR00–3/3

Test Track Roller for Oil Leakage 1. Hold shaft and turn shell several turns to seat metal face seals. 2. Remove plug.

Continued on next page

TM1670 (03FEB09)

01-0130-18

CED,OUOE023,2265 –19–28JAN98–1/2

330LC and 370 Excavator Repair 020409

PN=76

Track System 3. Install parts (A—F). Plug, barbed adapter and connector are from a leak detector kit such at the D05361ST Rubber Stopper/Leak Detector Kit.

–UN–02JUN97

4. Hold plug so it is not pushed out, slowly pressurize oil cavity to specification using air.

5. Close valve and wait for a minimum of 30 seconds. Check for oil leakage. Check gauge to see if air pressure has decreased. 6. If there is leakage, disassemble roller and replace parts as necessary. 7. Clean threads of plug using cure primer. Apply pipe sealant to threads. Install plug.

T109691B

Track Roller—Specification Track Roller Oil Cavity—Pressure ......... 110 ± 18 kPa (1.1 ± 0.3 bar) (16 ± 4 psi)

A—Plug, Barbed Adapter and Connector B—JT03001 Tee Fitting 7/16-20M 37° x 7/16-20F 37° SW x 7/16-20M 37° C—Hose (2 used) D—Pressure Gauge E—Snubber (Needle) Valve F—Air Pressure Regulator

CED,OUOE023,2265 –19–28JAN98–2/2

Measure Track Carrier Roller Wear

Track Carrier Roller—Specification Track Carrier Roller Tread (330LC)—Diameter................................................. 120 mm (4.72 in.) new Diameter ................................................ 110 mm (4.33 in.) minimum used Track Carrier Roller Tread (370)—Diameter ..................................................... 160 mm (6.30 in.) new Diameter ................................................ 150 mm (5.91 in.) minimum used

T6813AQ

Measure roller tread diameter using a caliper such as the JT05519 Special Roller Caliper from JT05518A or JT05523 Undercarriage Inspection Service Tool Kit.

–UN–29JAN98

Used minimum tread diameter is the maximum allowable wear for rebuilding wear surface.

NOTE: See Undercarriage Appraisal Manual SP326 for additional information.

CED,OUOE023,117 –19–03FEB09–1/1

TM1670 (03FEB09)

01-0130-19

330LC and 370 Excavator Repair 020409

PN=77

01 0130 19

Track System

Remove and Install Track Carrier Roller

–UN–28NOV90 T7396DZ

1. Loosen valve (B) one to two turns to release grease through bleed hole (C). A—Grease Fitting B—Valve C—Bleed Hole

CED,OUOE023,118 –19–18MAY00–1/3

2. Raise track link just enough to permit carrier roller removal.

–UN–02JUN97

CAUTION: Securely support track before attempting service procedure to prevent accidental lowering of track. 3. Install wooden blocks between track link and frame.

T108834B

01 0130 20

CAUTION: Prevent possible injury from high pressure grease. Do not remove grease fitting (A) from valve (B).

330LC Shown

Continued on next page

TM1670 (03FEB09)

01-0130-20

CED,OUOE023,118 –19–18MAY00–2/3

330LC and 370 Excavator Repair 020409

PN=78

Track System 4. Remove cap screws (B) and carrier roller (A). 5. Install carrier roller and tighten cap screws (B).

T108835B

6. Check carrier roller oil level by removing plug in cover and add as necessary. For 330LC the approximate capacity is 85 mL (2.9 fl oz). For 370 the approximate oil capacity is 120 mL (4 fl oz). (See Track Roller, Front Idler and Carrier Roller Oil in Group 0004.)

–UN–03APR97

Track Carrier Roller—Specification Roller-to-Frame Cap Screw (330LC)—Torque ......................................................... 265 N•m (195 lb-ft) Roller-to-Frame Cap Screw (370)—Torque ............................................................. 393 N•m (290 lb-ft)

330LC Shown A—Carrier Roller B—Cap Screw (4 used)

7. Remove wooden blocks and jack. 8. Adjust track sag. (See procedure in this group.)

CED,OUOE023,118 –19–18MAY00–3/3

TM1670 (03FEB09)

01-0130-21

330LC and 370 Excavator Repair 020409

PN=79

01 0130 21

Track System

Disassemble and Assemble Track Carrier Roller—330LC

T101920

–UN–12JUL96

01 0130 22

A—Plug B—Cover

C—Cap Screw (2 used) D—Thrust Washer

E—Bushing F—Roller

1. Remove plug (A) to drain oil.

G—Metal Face Seals H—Support

3. Remove roller (F) from support (H).

2. Loosen cap screws (C) by placing an 8 mm hex key wrench through oil plug drain hole.

Continued on next page

TM1670 (03FEB09)

01-0130-22

CED,OUOE023,119 –19–21MAY98–1/2

330LC and 370 Excavator Repair 020409

PN=80

Track System IMPORTANT: Replace entire roller assembly if bushing (E) and shaft surfaces are damaged. Bushing (E) is no longer serviceable because cover (B) cannot be removed. 4. Inspect bushing (E) and shaft on support (H). IMPORTANT: Metal face seals can be reused if they are not worn or damaged. A seal must be kept together as a set because of wear patterns on seal ring face.

place fit previously used. A volatile, non-petroleum base solvent or talcum powder may be used as a lubricant. 10. Install one half of metal face seal into support (H). 11. Apply a thin coat of oil to the metal faces on each half of the seal. (See Track Roller, Front Idler and Carrier Roller Oil in Fuels and Lubricants, Group 0004.) 12. Install the other half of metal face seal on the half already in place in support (H).

5. Remove metal face seal (G) from roller (F) and support (H). Keep seal rings together as a matched set with faces together to protect lapped surfaces.

13. Install roller (F) over shaft on support (H) being sure to keep cap screws (C) in alignment with holes on shaft.

6. Inspect metal face seal. (See procedure in this group.)

14. Tighten cap screws (C). Track Carrier Roller—Specification Cover Cap Screw—Torque ...................................... 64 N•m (47 lb-ft)

7. Replace parts as necessary. IMPORTANT: O-rings may slip when roller is turning if O-rings and seat surfaces are not clean, dry and oil free.

15. Fill carrier with approximately 85 mL (2.9 fl oz) of clean oil through plug hole. (See Track Roller, Front Idler, and Carrier Roller Oil in Fuels and Lubricants, Group 0004.)

8. Thoroughly clean the O-rings and seat surfaces in roller, support, and seal bushings using a volatile, non-petroleum base solvent and lint-free tissues.

16. Clean threads of plug (A) using cure primer. 17. Apply pipe sealant to thread of plug. Install plug.

9. Install O-ring on seal rings. NOTE: Current carrier roller metal face seals use a tapered fit. There is no longer the “pop” into

CED,OUOE023,119 –19–21MAY98–2/2

TM1670 (03FEB09)

01-0130-23

330LC and 370 Excavator Repair 020409

PN=81

01 0130 23

Track System

Disassemble and Assemble Track Carrier Roller—370

T130305

–UN–08MAY00

01 0130 24

1—Cap Screw (3 used) 2—Plug 3—Cover 4—O-Ring

5—Cap Screw (3 used) 6—Thrust Washer 7—Bushing

8—Roller 9—Bushing 10—Metal Face Seal

11—Support 12—Washer 13—Cap Screw (4 used)

5. Remove bushings (7 and 9) if replacement is necessary.

1. Remove plug (2) to drain oil. 2. Remove parts (1, and 3—6) to remove roller (8).

6. Replace parts as necessary. IMPORTANT: Metal face seals can be reused if they are not worn or damaged. A seal must be kept together as a set because of wear patterns on seal ring face. 3. Remove metal face seal (10) from roller (8) and support (11). Keep seal rings together as a matched set with faces together to protect lapped surfaces.

7. Install bushing (7) in roller so flange is tight against shoulder. Install bushing (9). IMPORTANT: O-rings may slip when roller is turning if O-rings and seat surfaces are not clean, dry and oil free. 8. Thoroughly clean the O-rings and seat surfaces in roller, support, and seal rings using a volatile, non-petroleum base solvent and lint-free tissues.

4. Inspect metal face seal. (See procedure in this group.)

Continued on next page

TM1670 (03FEB09)

01-0130-24

CED,OUOE023,120 –19–18APR00–1/2

330LC and 370 Excavator Repair 020409

PN=82

Track System NOTE: Apply equal pressure with the fingers at four equally spaced points on the seal ring face. Seal must “pop” into place so O-ring and seal ring is seated squarely in bore.

14. Install O-ring (4) and cover (3). 15. Install and tighten cap screws (1). Track Carrier Roller (370)—Specification Cover Cap Screw—Torque ...................................... 64 N•m (47 lb-ft)

9. Install O-ring onto seal rings. 10. Install seal rings and O-rings as an assembly into support (11) and roller (8). NOTE: A volatile, non-petroleum base solvent or talcum powder may be used as a lubricant. 11. Clean seal face using clean oil and lint-free tissues. Apply a thin coat of oil to the metal faces on each half of the seal ring face. (See Track Roller, Front Idler and Carrier Roller Oil in Fuels and Lubricants, Group 0004.)

16. Fill carrier with approximately 120 mL (4 fl oz) of clean oil through hole. (See Track Roller, Front Idler, and Carrier Roller Oil in Fuels and Lubricants, Group 0004.) 17. Clean threads of plug (2). Apply cure primer. 18. Apply pipe sealant to thread of plug. Install plug.

12. Install roller (8) and thrust washer (6). 13. Install cap screws (5) and tighten. Track Carrier Roller (370)—Specification Thrust Washer Cap Screw— Torque....................................................................... 64 N•m (47 lb-ft)

CED,OUOE023,120 –19–18APR00–2/2

TM1670 (03FEB09)

01-0130-25

330LC and 370 Excavator Repair 020409

PN=83

01 0130 25

Track System

Inspect Metal Face Seals 1. Inspect for the following conditions to determine if seal ring (A) can be reused: • The narrow, highly polished sealing area (E) must be in the outer half of seal ring face (D). • Sealing area must be uniform and concentric with the ID and OD of seal ring (A). • Sealing area must not be chipped, nicked, or scratched.

T85079

–UN–24AUG93

A—Seal Ring B—Worn Area (Shaded Area) C—Seal Ring Face D—Outer Half of Seal Ring Face E—Sealing Area (Dark Line)

TX,01,VV2521 –19–14FEB97–1/3

2. Illustration shows examples of worn seal rings (A). I—Sealing area (D) is in inner half of seal ring face (C).

–UN–05DEC96

II—Sealing area (D) not concentric with ID and OD of seal ring. A—Seal Ring B—Worn Area (Shaded Area) C—Inner Half of Seal Ring Face D—Sealing Area (Dark Line)

T85080

01 0130 26

Continued on next page

TM1670 (03FEB09)

01-0130-26

TX,01,VV2521 –19–14FEB97–2/3

330LC and 370 Excavator Repair 020409

PN=84

Track System

Apply a thin film of oil to seal ring face. Put face of seal rings together and hold using tape.

T82840

4. Wash seal rings and O-rings using a volatile, non-petroleum base solvent to remove all oil. Thoroughly dry parts using a lint-free tissue.

–UN–23FEB89

3. Clean reusable seals by removing all foreign material from seal rings, except seal face (A), using a scraper or a stiff bristled fiber brush.

A—Seal Face

TX,01,VV2521 –19–14FEB97–3/3

Measure Track Shoe Grouser Wear

Track Shoe—Specification Three Bar Grouser (330LC)— Height .................................................................... 31.0 mm (1.22 in.) new Height ................................................... 25.0 mm (0.98 in.) minimum used Three Bar Grouser (370)—Height ......................... 36.0 mm (1.42 in.) new Height ................................................... 30.0 mm (1.18 in.) minimum used

T82859

Measure grouser height of several track shoes to find an average using a depth gauge such as the JT05521 200 mm Ruler, JT05534 Right Angle Attachment, and D05231ST 300 mm Ruler from JT05518A or JT05523 Undercarriage Inspection Service Tool Kit.

–UN–08NOV88

Minimum used is the maximum allowable wear for rebuilding grouser bars with weld.

NOTE: See Undercarriage Appraisal Manual SP326 for additional information.

CED,OUOE023,121 –19–21MAY98–1/1

TM1670 (03FEB09)

01-0130-27

330LC and 370 Excavator Repair 020409

PN=85

01 0130 27

Track System

Remove and Install Track Shoe

T6585TF

2. Apply a light coat of oil to cap screw threads and install shoe.

CED,OUOE023,122 –19–18APR00–1/3

3. Install all track shoe nuts with rounded edges (A) against link and chamfered edges (B) away from link. Be sure nut is properly positioned in link so there is full contact between nut and link.

T6794AM

–UN–23FEB89

A—Rounded Edge B—Chamfered Edge

CED,OUOE023,122 –19–18APR00–2/3

4. Starting at any cap screw, tighten cap screws in sequence shown.

Track Shoe (370)—Specification Shoe-to-Link Cap Screw—Torque ......................... 1370 N•m (1010 lb-ft)

–UN–23FEB89

Track Shoe (330LC)—Specification Shoe-to-Link Cap Screw—Torque ............................ 1080 N•m (797 lb-ft)

T6352AH

01 0130 28

–UN–25OCT88

1. Remove nuts, cap screws, and shoe.

CED,OUOE023,122 –19–18APR00–3/3

TM1670 (03FEB09)

01-0130-28

330LC and 370 Excavator Repair 020409

PN=86

Track System

Measure Track Chain Link Wear

Track Chain—Specification Track Chain Link (330LC)— Height ................................................................ 116.4 mm (4.58 in.) new Height .......................................................... 111.0 mm (4.37 in.) minimum used Track Chain Link (370)—Height .......................... 129.0 mm (5.08 in.) new Height .......................................................... 122.0 mm (4.80 in.) minimum used

T82864

Measure height of several links to find an average using a depth gauge such as the JT05521 200 mm Ruler, JT05534 Right Angle Attachment, and D05231ST 300 mm Ruler from JT05518A or JT05523 Undercarriage Inspection Service Tool Kit.

–UN–08NOV88

Minimum used is the maximum allowable wear for rebuilding links.

NOTE: See Undercarriage Appraisal Manual SP326 for additional information.

CED,OUOE023,123 –19–03FEB09–1/1

Measure Track Chain Bushing Wear

Track Chain—Specification Track Chain Bushing (330LC)— OD ......................................................................... 66.7 mm (2.63 in.) new OD ........................................................ 61.9 mm (2.44 in.) minimum used Track Chain Bushing (370)—OD ...................... 71.35 mm (2.809 in.) new OD ............................................................. 66.35 mm (2.612 in.) minimum used

T82865

Measure bushing outer diameter at the two worn places using a caliper such as the D17524C1 100 mm Caliper from JT05518A Undercarriage Inspection Service Tool Kit.

–UN–08NOV88

Minimum used is the maximum allowable wear for turning pins and bushings.

NOTE: See Undercarriage Appraisal Manual SP326 for additional information.

CED,OUOE023,124 –19–21MAY98–1/1

TM1670 (03FEB09)

01-0130-29

330LC and 370 Excavator Repair 020409

PN=87

01 0130 29

Track System

Measure Track Chain Pitch Maximum used is the maximum allowable wear for turning pins and bushings. –UN–29JAN98

1. Remove slack by putting a wooden block between sprocket and chain, then slowly move machine in reverse to tighten chain.

T6813AL

2. Measure pitch across several four-link sections as shown, except section on either side of master pin, to find average chain wear. Use a tape measure such as the JT05520 Metric Tape from JT05518A or JT05523 Undercarriage Inspection Service Tool Kit. Track Chain—Specification Track Chain (330LC)—Pitch ............................... 812.5 mm (32.0 in.) new Pitch ............................................................ 834.0 mm (32.8 in.) maximum used Track Chain (370)—Pitch .................................... 863.6 mm (34.0 in.) new Pitch .......................................................... 888.0 mm (34.96 in.) maximum used

NOTE: See Undercarriage Appraisal Manual SP326 for additional information.

CED,OUOE023,125 –19–22MAY98–1/1

Remove Track Chain—330LC

–UN–28NOV90

CAUTION: Prevent possible injury from high pressure grease. Do not remove grease fitting (A) from valve (B). 1. Loosen valve (B) one to two turns to release grease through bleed hole (C).

T7396DZ

01 0130 30

A—Grease Fitting B—Valve C—Bleed Hole

Continued on next page

TM1670 (03FEB09)

01-0130-30

CED,OUOE023,126 –19–22MAY98–1/3

330LC and 370 Excavator Repair 020409

PN=88

Track System NOTE: Disconnect track chain at the end of track frame where the work is to be done.

–UN–25OCT88

2. Move track chain so master pin (A) is over front idler or sprocket. 3. Remove snap ring (B).

T6585TH

4. Remove a track shoe on each side of master pin. 5. Put wooden blocks in front of idler and under chain so chain does not fall when master pin is removed. A—Master Pin B—Snap Ring

6. Raise machine so sprocket teeth clear chain.

Continued on next page

TM1670 (03FEB09)

01-0130-31

CED,OUOE023,126 –19–22MAY98–2/3

330LC and 370 Excavator Repair 020409

PN=89

01 0130 31

Track System

NOTE: The OD of master pin at the snap ring end is larger than the other end. The master pin OD differences are exaggerated. 7. Remove master pin (A) through the “snap ring side” of track using a 50 ton track press such as D01030AA 50-Ton Master Pin Pusher Installer.

T7945AA

Track Chain—Specification Track Chain with 800 mm (32 in.) Shoes (330LC)—Weight.......................... 2358 kg (5200 lb) approximate

8. Pry apart chain and lower end of track.

10. Slowly turn sprocket in reverse direction to remove track chain from excavator. 11. Inspect parts and repair as necessary.

–UN–06DEC88

9. Remove spacers (B).

T6876BO

01 0130 32

–UN–23APR93

CAUTION: The approximate weight of track with 800 mm (32 in.) shoes is 2358 kg (5200 lb).

A—Master Pin B—Spacer (2 used) C—Link D—Master Bushing E—Link F—Master Link G—Snap Ring

CED,OUOE023,126 –19–22MAY98–3/3

TM1670 (03FEB09)

01-0130-32

330LC and 370 Excavator Repair 020409

PN=90

Track System

Install Track Chain—330LC 1. Position track chain so section on ground has pin boss on links toward rear of machine. 01 0130 33

2. Install end of chain on sprocket and slowly turn sprocket in forward direction to pull chain across top of frame to front idler.

T6557DN

–UN–25OCT88

3. Install spacers. Pull ends of chain together.

CED,OUOE023,127 –19–18APR00–1/5

4. Install master pin (A) and snap ring (B) from snap ring side of track. 5. Lower machine.

T6585TH

–UN–25OCT88

A—Master Pin B—Snap Ring

CED,OUOE023,127 –19–18APR00–2/5

T6585TF

–UN–25OCT88

6. Apply a light coat of oil to cap screw threads and install shoe.

Continued on next page

TM1670 (03FEB09)

01-0130-33

CED,OUOE023,127 –19–18APR00–3/5

330LC and 370 Excavator Repair 020409

PN=91

Track System 7. Install all track shoe nuts with rounded edges (A) against link and chamfered edges (B) away from link. Be sure nut is properly positioned in link so there is full contact between nut and link.

T6794AM

–UN–23FEB89

A—Rounded Edge B—Chamfered Edge

CED,OUOE023,127 –19–18APR00–4/5

8. Starting at any cap screw, tighten cap screws in sequence shown to specification.

–UN–23FEB89

Track Chain (330LC)—Specification Track Shoe-to-Link Cap Screw— Torque ...................................................................... 1080 N•m (797 lb-ft)

T6352AH

9. Adjust track sag. (See procedure in this group.)

CED,OUOE023,127 –19–18APR00–5/5

Remove Track Chain—370

–UN–27JUN89

CAUTION: Prevent possible injury from high pressure grease. Do not remove nut and valve assembly (A). 1. Loosen nut and valve assembly (A) one to two turns to release grease from track adjuster cylinder through hole (B) in rod.

T7085AD

01 0130 34

A—Nut and Valve Assembly B—Hole

Continued on next page

TM1670 (03FEB09)

01-0130-34

CED,OUOE023,128 –19–16MAY00–1/3

330LC and 370 Excavator Repair 020409

PN=92

Track System NOTE: Disconnect track chain at the end of track frame where the work is to be done.

–UN–27JUN89

2. Move track chain so master pin (A) is over front idler or sprocket. 3. Remove cotter pin (B).

T7029AN

4. Remove nuts and cap screws to remove shoe on each side of master pin. 5. Put wooden blocks in front of idler and under chain so it does not fall when master pin is removed. A—Master Pin B—Cotter Pin

6. Raise machine so sprocket teeth clear chain.

CED,OUOE023,128 –19–16MAY00–2/3

CAUTION: The approximate weight of track with 750 mm (30.0 in.) shoes is 2749 kg (6060 lb). Track Chain—Specification Track Chain with 750 mm (30.0) Shoes (370)—Weight ................................ 2749 kg (6060 lb) approximate

7. Remove master pin (A) using a 100-ton track press such as D01063AA Master Pin Pusher Installer. 8. Pry apart chain and lower end of track. 9. Slowly turn sprocket in reverse direction to remove track chain. 10. Remove collars from master link counterbores. 11. Inspect parts and repair as necessary.

T7029AP

–UN–27JUN89

A—100 Ton Track Press

CED,OUOE023,128 –19–16MAY00–3/3

TM1670 (03FEB09)

01-0130-35

330LC and 370 Excavator Repair 020409

PN=93

01 0130 35

Track System

Install Track Chain—370 1. Position track chain so the section on ground has pin boss on links toward rear of machine. 2. Install end of chain on sprocket and slowly turn sprocket in forward direction to pull chain across top of frame to front idler. 3. Install collars (A) in counterbores. 4. Pull ends of chain together. 5. Install master pin (B) using a 100-ton track press such as D01063AA Master Pin Pusher Installer. 6. Install cotter pin (C).

–UN–13JUL89

7. Lower machine.

T7029AQ

A—Collar B—Master Pin C—Cotter Pin

CED,OUOE023,129 –19–16MAY00–1/4

8. Apply a light coat of oil to cap screw threads.

T6557DO

–UN–25OCT88

9. Install shoe on each side of master pin.

CED,OUOE023,129 –19–16MAY00–2/4

10. Install all track shoe nuts with rounded edges (A) against link and chamfered edges (B) away from link. Be sure nut is properly positioned in link so there is full contact between nut and link. –UN–23FEB89

A—Rounded Edge B—Chamfered Edge

T6794AM

01 0130 36

Continued on next page

TM1670 (03FEB09)

01-0130-36

CED,OUOE023,129 –19–16MAY00–3/4

330LC and 370 Excavator Repair 020409

PN=94

Track System 11. Starting at any cap screw, tighten cap screws in sequence shown.

T6352AH

12. Adjust track sag. (See procedure in this group.)

–UN–23FEB89

Track Chain (370)—Specification Track Shoe-to-Link Cap Screw— Torque .................................................................... 1370 N•m (1010 lb-ft)

CED,OUOE023,129 –19–16MAY00–4/4

TM1670 (03FEB09)

01-0130-37

330LC and 370 Excavator Repair 020409

PN=95

01 0130 37

Track System

Disassemble and Assemble Track Chain—330LC

T115298

–UN–08JUN98

01 0130 38

A—Pin (47 used) B—Nut (192 used) C—Track Link (48 used) D—Track Link (47 used)

E—Master Track Link F—Master Pin G—Snap Ring

H—Dust Seal (94 used) I—Bushing (47 used) J—Spacer (2 used)

1. Remove parts (A—M). Inspect and replace parts as necessary.

2. Install parts.

Continued on next page

TM1670 (03FEB09)

K—Master Bushing L—Cap Screw (192 used) M—Shoe (48 used)

01-0130-38

CED,OUOE023,130 –19–22MAY98–1/2

330LC and 370 Excavator Repair 020409

PN=96

Track System Minimum used is the maximum allowable wear for turning pins and bushings. Measure bushing outer diameter at the two worn places using a caliper such as the D17524C1 100 mm Caliper from JT05518A or JT05523 Undercarriage Inspection Service Tool Kit. Track Chain—Specification Master Pin—OD............................................ 47.30 mm (1.86 in.) new OD......................................................... 44.30 mm (1.74 in.) minimum used

Master Bushing—ID...................................... 47.90 mm (1.89 in.) new ID .......................................................... 50.90 mm (2.00 in.) minimum used Track Pin—OD.............................................. 47.57 mm (1.87 in.) new OD......................................................... 44.57 mm (1.75 in.) minimum used Bushing—ID .................................................. 48.40 mm (1.91 in.) new ID .......................................................... 49.43 mm (1.95 in.) minimum used

NOTE: See Undercarriage Appraisal Manual SP326 for additional information.

CED,OUOE023,130 –19–22MAY98–2/2

TM1670 (03FEB09)

01-0130-39

330LC and 370 Excavator Repair 020409

PN=97

01 0130 39

Track System

Disassemble and Assemble Track Chain—370

T115297

–UN–08JUN98

01 0130 40

A—Left Master Track Link B—Right Master Track Link C—Master Bushing D—Collar (2 used)

E—Right Track Link (48 used) F—Seal (96 used) G—Bushing (48 used) H—Left Track Link (48 used)

1. Remove parts (A—N). Inspect and replace parts as necessary.

I—Pin (48 used) J—Nut (196 used) K—Cotter Pin

2. Install parts.

Continued on next page

TM1670 (03FEB09)

L—Master Pin M—Shoe (49 used) N—Cap Screw (196 used)

01-0130-40

CED,OUOE023,131 –19–03FEB09–1/2

330LC and 370 Excavator Repair 020409

PN=98

NOTE: See Undercarriage Appraisal Manual SP326 for additional information.

CED,OUOE023,131 –19–03FEB09–2/2

Disassemble and Assemble Track Chain to Replace Broken Part NOTE: It is not necessary to completely disassemble a chain to replace a broken part. If a track press is not available, do the following procedure. 1. Remove track shoe from broken link assembly. Remove track. (See procedure in this group.)

TX,01,VV2529 –19–03FEB09–1/5

IMPORTANT: When making cuts using cutting torch, be careful not to cut or gouge good parts.

–UN–26OCT88

2. Cut links, bushing, and pin at points (A) to remove broken link (B).

T5821AG

A—Cutting Points B—Broken Link

Continued on next page

TM1670 (03FEB09)

01-0130-41

TX,01,VV2529 –19–03FEB09–2/5

330LC and 370 Excavator Repair 020409

PN=99

01 0130 41

Track System 3. Grind ends of bushing (A) even with links to make it into a master bushing. A—Bushing

T5821AH

–UN–26OCT88

01 0130 42

TX,01,VV2529 –19–03FEB09–3/5

4. Burn holes through center of pin stubs (A). 5. Hold a heavy hammer (B) against link while pin stub is being driven out.

T5821AI

–UN–26OCT88

A—Pin Stub B—Heavy Hammer

TX,01,VV2529 –19–03FEB09–4/5

NOTE: When new parts are ordered, have dealer assemble the new links and master bushing.

–UN–24MAY89

6. Install links (C and E) on master bushing (D). Check cap screw hole spacing using a track shoe. 7. Install spacers (B) into counterbore of links.

T5821AJ

8. Install link assembly. Install master pins (A). A—Master Pin B—Spacer C—Right Link D—Master Bushing E—Left Link

TX,01,VV2529 –19–03FEB09–5/5

TM1670 (03FEB09)

01-0130-42

330LC and 370 Excavator Repair 020409

PN=100

Track System

Adjust Track Sag

–UN–06DEC88

1. Swing upperstructure to side. Lower boom to raise track off the ground. Keep the angle between boom and arm at 90—110° with the round side of bucket on the ground.

T6876FG

CAUTION: Prevent possible injury from unexpected machine movement. Put blocks or shop stands under machine frame to support machine while measuring track sag. The approximate weight of 330LC is 33 049 kg (72,864 lb). The approximate weight of 370 is 36 832 kg (81,200 lb). Track Chain—Specification Machine (330LC)—Weight ...................................... 33 049 kg (72,864 lb) approximate Machine (370)—Weight ........................................... 36 832 kg (81,200 lb) approximate

2. Put blocks or shop stands under machine for support. 3. Slowly turn track forward two revolutions and then in reverse two revolutions. Stop track while moving in reverse direction so all track sag is at bottom.

CED,OUOE023,132 –19–22MAY98–1/3

4. Measure track sag (A) at center track roller from the bottom of track frame to the top surface of track shoe.

–UN–23FEB89

Track Chain—Specification Track Sag (330LC)—Distance ................. 340—380 mm (13.375—15 in.) Track Sag (370)—Distance ............................. 380—430 mm (15—17 in.)

T6457DL

A—Track Sag

Continued on next page

TM1670 (03FEB09)

01-0130-43

CED,OUOE023,132 –19–22MAY98–2/3

330LC and 370 Excavator Repair 020409

PN=101

01 0130 43

Track System

CAUTION: Prevent possible injury from high pressure grease in track adjuster cylinder. Do not remove grease fitting or nut and valve assembly to release grease.

T7396DZ

–UN–28NOV90

IMPORTANT: Prevent possible damage to track components. Do not use the grease fitting on track adjuster cylinder for lubrication. Use this grease fitting only for track sag adjustment. 5. To decrease track sag, add multi-purpose grease to track adjuster cylinder through grease fitting (A) located in access hole (D) in track frame. Use a grease gun with a maximum capacity of 68 950 kPa (690 bar) (10,000 psi).

–UN–22OCT92

To increase track sag, loosen nut and valve assembly (B) one turn to release grease from track adjuster cylinder through bleed hole (C) in rod. Tighten nut and valve assembly when track sag is correct.

T7869AQ

01 0130 44

Specification Nut and Valve Assembly—Torque .............................. 147 N•m (108 lb-ft)

NOTE: If piston in track adjuster cylinder does not move, remove the cylinder to make repairs. (See Remove and Install Track Adjuster in this group.)

A—Grease Fitting B—Nut and Valve Assembly C—Bleed Hole D—Access Hole

CED,OUOE023,132 –19–22MAY98–3/3

TM1670 (03FEB09)

01-0130-44

330LC and 370 Excavator Repair 020409

PN=102

Track System

Remove and Install Sprocket

T115153

T115154

–UN–08JUN98

01 0130 45

370 Shown A—Sprocket

B—Cap Screw (16 used)

IMPORTANT: Sprocket must be replaced when the tooth tips become excessively rounded, worn, or chipped to prevent excessive wear to chain. If machine driven in one direction a majority of the time, wear will be on one side of teeth. To extend service life, change sprockets from one side of machine to the other. 1. Disconnect and remove track chain from sprocket (A). (See procedure in this group.) 2. Lift side of machine so sprocket teeth clear chain. 3. Remove cap screws (B). CAUTION: For the 330LC, the approximate weight of sprocket is 68 kg (150 lb).

For the 370, the approximate weight of the sprocket is 85 kg (187 lb). Sprocket—Specification Sprocket (330LC)—Weight ....................... 68 kg (150 lb) approximate Sprocket (370)—Weight ........................... 85 kg (187 lb) approximate

4. Attach sprocket to hoist, remove and move to other side of machine or replace. 5. Clean threads of cap screws (B) using cure primer. Apply thread lock and sealer (high strength). 6. Install sprocket (A) and tighten cap screws (B). Sprocket—Specification Sprocket-to-Propel Gearbox Cap Screw (330LC)—Torque ............................... 470 N•m (350 lb-ft) Sprocket-to-Propel Gearbox Cap Screw (370)—Torque.................................... 740 N•m (545 lb-ft)

Continued on next page

TM1670 (03FEB09)

01-0130-45

CED,OUOE023,133 –19–26MAY98–1/2

330LC and 370 Excavator Repair 020409

PN=103

Track System 7. Lower machine.

9. Adjust track sag. (See procedure in this group.)

8. Install track chain. (See procedure in this group.) 01 0130 46

CED,OUOE023,133 –19–26MAY98–2/2

Measure Front Idler Wear

T87972

Measure height of flange using a depth gauge such as the JT05521 200 mm Ruler, JT05534 Right Angle Attachment, and D05231ST 300 mm Ruler from JT05518A or JT05523 Undercarriage Inspection Service Tool Kit.

–UN–08NOV88

Maximum used flange height is the maximum allowable height of flange for rebuilding wear surface.

Front Idler—Specification Front Idler Flange—Height .................................... 22.5 mm (0.89 in.) new Height ........................................................... 27.5 mm (1.09 in.) maximum used

NOTE: See Undercarriage Appraisal Manual SP326 for additional information.

CED,OUOE023,134 –19–26MAY98–1/1

TM1670 (03FEB09)

01-0130-46

330LC and 370 Excavator Repair 020409

PN=104

Track System

Remove and Install Front Idler 1. Disconnect track chain. (See procedure in this group.)

CED,OUOE023,135 –19–26MAY98–1/2

CAUTION: For the 330LC the approximate weight of the front idler is 163 kg (360 lb).

–UN–25OCT88

For the 370, the approximate weight of the front idler is 220 kg (485 lb).

T6876BU

Front Idler—Specification Front Idler (330LC)—Weight ......................... 163 kg (360 lb) approximate Front Idler (370)—Weight .............................. 220 kg (485 lb) approximate

2. Slide front idler (A) forward using a pry bar. 3. Attach front idler to hoist, remove from frame, and replace or repair idler. (See procedure in this group.)

A—Front Idler

4. Install front idler and slide rearward into frame as far as possible. 5. Connect track chain. (See procedure in this group.)

CED,OUOE023,135 –19–26MAY98–2/2

TM1670 (03FEB09)

01-0130-47

330LC and 370 Excavator Repair 020409

PN=105

01 0130 47

Track System

Disassemble Front Idler—330LC

T8312AB

–UN–21SEP94

01 0130 48

A—Bracket (Bearing) (2 used) B—Pin (2 used) C—Metal Face Seal (2 used)

D—Bushing (2 used) E—Idler F—Cap Screw (4 used)

G—Yoke H—Plug (2 used)

1. Remove cap screws (F). Remove yoke (G).

I—O-Ring (2 used) J—Axle

5. Remove axle (J). Inspect bushings (D) for scoring or excessive wear.

2. Remove drain plug (H). Drain oil. IMPORTANT: Metal face seals can be reused if they are not worn or damaged. A used seal must be kept together as a set because of wear patterns on seal ring face.

NOTE: Remove bushings only if replacement is necessary. 6. Remove bushing using a 2-jaw puller and adapters from 17-1/2 and 30-ton puller set. 7. Replace parts as necessary.

3. Remove pins (B), brackets (A), O-rings (I), and metal face seals (C). 4. Inspect metal face seals. (See procedure in this group.) Keep seal rings together as a matched set with seal ring faces together to protect surfaces.

CED,OUOE023,136 –19–26MAY98–1/1

TM1670 (03FEB09)

01-0130-48

330LC and 370 Excavator Repair 020409

PN=106

Track System

Assemble Front Idler—330LC A F

01 0130 49

G D

B E B H F

A G E

–UN–21APR06

A—Pin (2 used) B—Bushing (2 used) C—Idler

D—Plug (2 used) E—Bracket (Bearing) (2 used) F—Metal Face Seal (2 used)

1. Apply a thin film of oil to bushings (B). Install bushings so flange is tight against shoulder of idler (C).

T115165

G—O-Ring (2 used) H—Axle

I—Yoke J—Cap Screw (4 used)

IMPORTANT: O-rings and seat surfaces for O-rings must be clean, dry, and oil free, so O-rings do not slip when idler is turning.

2. Install O-rings (G) on axle (H). 3. Apply a thin layer of NEVER-SEEZ lubricant or an equivalent to end of axle from O-ring to end of axle, and to bore in bracket (E).

6. Thoroughly clean the O-rings and seat surfaces in idler, bracket, and seal rings using volatile, non-petroleum base solvent and lint-free tissues. 7. Install O-ring on seal rings.

4. Install axle (H) into bracket (E). 5. Apply NEVER-SEEZ lubricant or an equivalent to pin (A). Install pin.

NEVER-SEEZ is a trademark of Emhart Chemical Group.

TM1670 (03FEB09)

8. Install metal face seals (F) in bracket (E) and idler (C).

Continued on next page

01-0130-49

CED,OUOE023,137 –19–18MAY00–1/2

330LC and 370 Excavator Repair 020409

PN=107

Track System NOTE: Apply equal pressure with fingers at four equally spaced points on seal face. Seal must “pop” down into place so O-ring is tight against seal bore. A volatile non-petroleum base solvent or talcum powder may be used as a 01 lubricant. Solvent MUST NOT damage the 0130 O-rings or leave a oil residue. 50

12. Fill front idler with 225 mL (7.6 fl oz) of oil. (See Track Roller, Front Idler, and Carrier Roller Oil in Fuels and Lubricants, Group 0004.) 13. Clean threads of drain plug (D). Apply cure primer and pipe sealant and install plug. 14. Install yoke (I). Tighten cap screws (J).

9. Wipe finger prints and foreign material off seal ring face using clean oil and lint-free tissues. Apply a thin film of oil to each seal ring face.

Front Idler—Specification Yoke-to-Bracket Cap Screw (330LC)—Torque .................................................. 206 N•m (152 lb-ft)

10. Install axle (H) into idler (C). 11. Repeat procedure for other side of idler.

CED,OUOE023,137 –19–18MAY00–2/2

TM1670 (03FEB09)

01-0130-50

330LC and 370 Excavator Repair 020409

PN=108

Track System

Disassemble Front Idler—370

T130306

–UN–08MAY00

01 0130 51

1—Bracket (2 used) 2—Plug (2 used) 3—Pin (2 used) 4—O-Ring (2 used)

5—Metal Face Seal (2 used) 6—Axle 7—Bushing (2 used) 8—Idler

1. Remove cap screws (9). Remove guard (11).

9—Cap Screw (3 used) 10—Lock Washer (3 used) 11—Guard

12—Yoke 13—Cap Screw (4 used) 14—Lock Washer (4 used)

3. Remove drain plug (2) to drain oil. Approximate capacity is 450 mL (15 fl oz).

2. Remove cap screws (13) and yoke (12). Continued on next page

TM1670 (03FEB09)

01-0130-51

CED,OUOE023,138 –19–18APR00–1/3

330LC and 370 Excavator Repair 020409

PN=109

Track System IMPORTANT: Metal face seals can be reused if they are not worn or damaged. A used seal must be kept together as a set because of wear patterns on seal ring face. 4. Remove pins (D), brackets (E), O-rings (C), and metal face seals (B). NOTE: Keep seal rings together as a matched set with sealing faces together to protect surfaces. 5. Inspect metal face seals. (See procedure in this group.) CAUTION: The approximate weight of the axle is 28 kg (61 lb).

–UN–25OCT88

Front Idler (370)—Specification Axle—Weight ................................................... 28 kg (61 lb) approximate

6. Remove axle (A).

T6557DT

A—Axle B—Metal Face Seal (2 used) C—O-Ring (2 used) D—Pin (2 used) E—Bracket (2 used)

CED,OUOE023,138 –19–18APR00–2/3

7. . Inspect bushings for scoring or excessive wear. Also inspect the shaft.

8. Remove bushing using a 2-jaw puller and adapters from 17-1/2 and 30-ton puller set. 9. Replace parts as necessary.

–UN–25OCT88

NOTE: Remove bushings only if replacement is necessary.

T5939AG

01 0130 52

CED,OUOE023,138 –19–18APR00–3/3

TM1670 (03FEB09)

01-0130-52

330LC and 370 Excavator Repair 020409

PN=110

Track System

Assemble Front Idler—370

T115170

–UN–17JUN98

01 0130 53

A—Bushing (2 used) B—Idler

C—Metal Face Seal (2 used) D—O-Ring (2 used)

1. Apply a thin film of oil to bushings (A). Install bushings (A).

E—Axle F—Bracket (2 used)

G—Pin (2 use)

6. Thoroughly clean the O-rings and seat surfaces in idler, bracket, and seal rings using volatile, non-petroleum base solvent and lint-free tissues.

2. Install O-rings (D) on axle (E). 7. Install O-ring on seal rings. 3. Apply a thin layer of NEVER-SEEZ anti-seize lubricant or an equivalent to end of axle from O-ring to end of axle, and to bore in bracket (E). 4. Install axle (E) into bracket (F). 5. Apply NEVER-SEEZ anti-seize lubricant or an equivalent to pin (G). Install pin. IMPORTANT: O-rings and seat surfaces for O-rings must be clean, dry, and oil free, so O-rings do not slip when idler is turning.

NEVER-SEEZ is a trademark of Emhart Chemical Group.

TM1670 (03FEB09)

NOTE: Apply equal pressure with fingers at four equally spaced points on seal face. Seal must “pop” down into place so O-ring is tight against seal bore. A volatile non-petroleum base solvent or talcum powder may be used as a lubricant. Solvent MUST NOT damage the O-rings or leave an oil residue. 8. Install metal face seals (C) in bracket (F) and idler (B).

Continued on next page

01-0130-53

CED,OUOE023,139 –19–11MAY00–1/4

330LC and 370 Excavator Repair 020409

PN=111

Track System 9. Wipe finger prints and foreign material off seal ring face using clean oil and lint-free tissues. Apply a thin film of oil to each seal ring face. 01 0130 54

Continued on next page

TM1670 (03FEB09)

01-0130-54

CED,OUOE023,139 –19–11MAY00–2/4

330LC and 370 Excavator Repair 020409

PN=112

Track System

CAUTION: The approximate weight of the axle and bracket assembly is 40 kg (90 lb). Front Idler—Specification Axle and Bracket Assembly (370)—Weight.................................................... 40 kg (90 lb) approximate

01 0130 55

10. Install axle and bracket assembly (A). 11. Install O-ring (C) on axle. 12. Apply a thin layer of NEVER-SEEZ anti-seize lubricant or an equivalent to end of axle from O-ring to end of axle and to bore in bracket (E).

–UN–25OCT88

IMPORTANT: O-rings and seal surfaces for O-rings must be clean, dry and oil free so O-rings do not slip when idler is turning.

T6557DU

13. Thoroughly clean the O-rings and seats surfaces in idler, brackets and seal rings using a volatile non-petroleum base solvent and lint-free tissues. 14. Install O-rings on seal rings. NOTE: Apply equal pressure with fingers at four equally spaced points on seal face. Seal must “pop” down into place so O-ring is tight against seal bore. A volatile non-petroleum base solvent or talcum powder may be used as a lubricant. Solvent MUST NOT damage the O-rings or leave an oil residue. 15. Install seals (B) in bracket and idler. 16. Wipe finger prints and foreign material off seal ring face using clean oil and lint-free tissues. Apply a thin film of oil to each seal ring face. 17. Install bracket (E).

T6557DT

–UN–25OCT88

A—Axle B—Metal Face Seal (2 used) C—O-Ring (2 used) D—Pin (2 used) E—Bracket (2 used)

NEVER-SEEZ is a trademark of Emhart Chemical Group.

TM1670 (03FEB09)

Continued on next page

01-0130-55

CED,OUOE023,139 –19–11MAY00–3/4

330LC and 370 Excavator Repair 020409

PN=113

Track System 18. Apply NEVER-SEEZ anti-seize lubricant or an equivalent to pin (D). Install pin. 19. Fill front idler with 450 mL (15 fl oz) of oil. (See Track Roller, Front Idler, and Carrier Roller Oil in Fuels and 01 Lubricants, Group 0004.) 0130 56

20. Turn front idler ten revolutions and check for oil leakage. 21. Clean threads of drain plug (C) using cure primer. 22. Apply pipe sealant and install plug. 23. Install yoke (B). Tighten cap screws (A). Front Idler—Specification Yoke-to-Bracket Cap Screw (370)—Torque ............................................................. 390 N•m (287 lb-ft)

24. Install guard using three cap screws. Tighten cap screws. Front Idler—Specification Guard Cap Screw—Torque ............................................. 88 N•m (65 lb-ft)

NEVER-SEEZ is a trademark of Emhart Chemical Group.

TM1670 (03FEB09)

CED,OUOE023,139 –19–11MAY00–4/4

01-0130-56

330LC and 370 Excavator Repair 020409

PN=114

Track System

Test Front Idler for Oil Leakage 1. Turn shaft several turns to seat metal face seals. 2. Remove plug (G).

01 0130 57

3. Install parts (A—F) as shown. Plug, barbed adapter, and connector are from a leak detector kit such as the D05361ST Rubber Stopper/Leak Detector Kit. 4. Hold plug so it is not pushed out, slowly pressurize oil cavity using air. Front Idler—Specification Front Idler Oil Cavity—Pressure ............ 110 ± 18 kPa (1.1 ± 0.3 bar) (16 ± 4 psi)

–UN–13JUN97

5. Close valve and wait for a minimum of 30 seconds to check for oil leakage. Check gauge to see if air pressure has decreased. 6. If there is external leakage, disassemble idler and replace parts as necessary.

T109791B

7. Check oil level in idler. If oil level is down and there is no external leakage, check for a leak from oil cavity to interior of idler wheel. A—Plug, Adapter and Connector B—Connector 1/8 M NPT x 7/16-20 M 37° C—Hose D—Pressure Gauge E—Snubber (Needle) Valve F—Air Pressure Regulator G—Drain Plug

8. Clean threads of plug using cure primer. 9. Apply pipe sealant to threads of plug. Install and tighten plug.

CED,OUOE023,2281 –19–30JAN98–1/1

Remove and Install Track Adjuster Cylinder and Recoil Spring 1. Remove track chain and front idler. (See procedures in this group.)

Continued on next page

TM1670 (03FEB09)

01-0130-57

CED,OUOE023,140 –19–26MAY98–1/3

330LC and 370 Excavator Repair 020409

PN=115

Track System

–UN–25OCT88 T6557CX

A compression tool must be used for disassembly and assembly because of the extreme preload on spring.

A—Track Adjuster Cylinder and Recoil Spring

2. Slide track adjuster cylinder and recoil spring (A) forward using a pry bar.

CED,OUOE023,140 –19–26MAY98–2/3

CAUTION: For the 330LC, the approximate weight of track adjuster cylinder and recoil spring is 180 kg (397 lb). For the 370, the approximate weight of the track adjuster cylinder and recoil spring is 245 kg (540 lb). Track Adjuster Cylinder and Recoil Spring—Specification Track Adjuster Cylinder and Recoil Spring (330LC)—Weight .................. 180 kg (397 lb) approximate Track Adjuster Cylinder and Recoil Spring (370)—Weight ......................... 245 kg (540 lb) approximate

–UN–25OCT88

3. Attach track adjuster to hoist, remove from frame, and repair or replace.

T6557CY

01 0130 58

CED,OUOE023,140 –19–26MAY98–3/3

TM1670 (03FEB09)

01-0130-58

330LC and 370 Excavator Repair 020409

PN=116

Track System

Disassemble and Assemble Track Adjuster and Recoil Spring CAUTION: Spring or rod may break if dropped while handling, transporting or disassembling. Nicks or weld craters in spring and rod assembly can cause stress concentration resulting in a weak spot. Weak spots may result in immediate or eventual failure creating a risk of personal injury. Put a heavy protective covering around spring assembly when handling, transporting, or disassembling.

01 0130 59

A compression tool must be used for disassembly and assembly because of the extreme preload on spring.

–UN–25OCT88

CAUTION: The approximate weight of track recoil spring disassembly and assembly tool is 225 kg (496 lb).

T6557DY

1. Place an 18-t (20-ton) jack on bottom of ST4920 Track Recoil Spring Disassembly and Assembly Tool (A). Remove nuts (B) and top plate (C). (See Section 99 for instruction to make tool.) NOTE: It is not necessary to remove the recoil spring to replace wear ring and U-ring packing on piston. To replace O-ring in the cylinder, remove recoil spring and rod.

A—ST4920 Track Recoil Spring Disassembly and Assembly Tool B—Nut (12 used) C—Top Plate

2. Remove nuts (B). Remove top plate (C).

Continued on next page

TM1670 (03FEB09)

01-0130-59

CED,OUOE023,141 –19–26MAY98–1/4

330LC and 370 Excavator Repair 020409

PN=117

Track System

CAUTION: For the 330LC, the approximate weight of track adjuster and recoil spring is 180 kg (397 lb). For the 370, the approximate weight of the track adjuster and recoil spring is 245 kg (540 lb). Track Adjuster Cylinder and Recoil Spring—Specification Track Adjuster and Recoil Spring (330LC)—Weight ........................................... 180 kg (397 lb) approximate Track Adjuster and Recoil Spring (370)—Weight................................................ 245 kg (540 lb) approximate

3. Connect track adjuster (B) to a hoist using a lifting strap (A).

–UN–28APR92

4. Put track adjuster in assembly tool with cylinder end on DFT1112 Spacer (C) for 330LC machines or DFT1129 Spacer for 370 machines. (See Section 99 for instructions to make tool.) 5. Remove lifting strap. A—Lifting Strap B—Track Adjuster C—DFT1112 Spacer

T7720AF

01 0130 60

Continued on next page

TM1670 (03FEB09)

01-0130-60

CED,OUOE023,141 –19–26MAY98–2/4

330LC and 370 Excavator Repair 020409

PN=118

Track System 6. Install DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool (F). (See Section 99 for instruction to make tool.) 7. Install plate (A) and nuts (B) with smallest opening to allow access to nut (D).

01 0130 61

8. Extend jack ram so there is enough travel to release spring to an approximate free length of 677 mm (26.7 in.). Track Adjuster Cylinder and Recoil Spring—Specification Recoil Spring—Free Length ..................... 677 mm (26.7 in.) approximate

9. Tighten nuts (B) so plate is tight against retainer plate. 10. Remove valve (C). Remove special plug (E).

T7720AG

–UN–28APR92

A—Top Plate B—Nut (8 used) C—Valve D—Nut E—Special Plug F—DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool

Continued on next page

TM1670 (03FEB09)

01-0130-61

CED,OUOE023,141 –19–26MAY98–3/4

330LC and 370 Excavator Repair 020409

PN=119

Track System 11. Raise upper half of guard tool (F). Tighten T-handles. 12. Operate jack to compress spring just enough so nut (D) can be removed. 13. Lower jack ram to release spring force. 14. Disassemble and assemble track adjuster cylinder. (See procedure in this group.) 15. Put track adjuster cylinder in assembly tool with cylinder end on spacer. 16. Install spacer on rod. 17. Install spring using a hoist and lifting strap. 18. Install retainer plate.

–UN–28APR92

19. Install guard tool. 20. Install top plate. Install nuts. 21. Raise upper half of guard tool. Tighten T-handles.

T7720AH

01 0130 62

22. Operate jack to compress spring to specification. Track Adjuster Cylinder and Recoil Spring—Specification Recoil Spring (330LC)— Compressed Length .................................................... 557 mm (21.93 in.) Recoil Spring (370)— Compressed Length ...................................................... 605 mm (23.8 in.)

A—Top Plate B—Nut (8 used) D—Nut F—DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool

23. Install nut (D) so hole is aligned with hole in rod. Install special plug (E). 24. Install special plug (E) and tighten. Track Adjuster Cylinder and Recoil Spring—Specification Special Plug (330LC)—Torque ....................................... 15 N•m (11 lb-ft) Special Plug (370)—Torque ............................................ 39 N•m (29 lb-ft)

25. Tighten valve. Track Adjuster Cylinder and Recoil Spring—Specification Valve—Torque ............................................................. 147 N•m (110 lb-ft)

CED,OUOE023,141 –19–26MAY98–4/4

TM1670 (03FEB09)

01-0130-62

330LC and 370 Excavator Repair 020409

PN=120

Track System

01 0130 63

TM1670 (03FEB09)

01-0130-63

330LC and 370 Excavator Repair 020409

PN=121

Track System

Disassemble and Assemble Track Adjuster Cylinder—330LC

T115197

–UN–08JUN98

01 0130 64

Continued on next page

TM1670 (03FEB09)

01-0130-64

CED,OUOE023,142 –19–26MAY98–1/2

330LC and 370 Excavator Repair 020409

PN=122

Track System A—Holder B—Cap Screw (4 used) C—Flange D—Dust Seal E—Piston (Rod)

F—Wear Rings G—U-Ring Packing H—Snap Ring I—Rod

J—O-Ring K—Cylinder L—Plug M—Valve

CAUTION: Spring or rod may break if dropped while handling, transporting or disassembling. Nicks or weld craters in spring and rod assembly can cause stress concentration resulting in a weak spot. Weak spots may result in immediate or eventual failure of spring or rod creating a risk of personal injury. Put a heavy protective covering around spring assembly when handling, transporting, or disassembling. A compression tool must be used for disassembly and assembly because of the extreme preload on spring. NOTE: It is not necessary to remove the recoil spring (Q) to replace wear ring (F) and U-ring (G). To replace O-ring (J), remove recoil spring (Q) and rod (I). The recoil spring is removed using the ST4920 Track Recoil Spring Disassembly and Assembly Tool. (See procedure in this group.)

N—Nut O—Retainer Plate P—Spacer Q—Spring 01 0130 65

3. Replace parts as necessary. 4. Apply multi-purpose grease to dust seal (D), wear ring (F), U-ring packing (G) and O-ring (J). Fill grooves inside flange (C) with grease. 5. Install U-ring packing (G) with tip toward inside of cylinder. 6. Install parts (C—J). 7. Install cap screws (B) and tighten. Track Adjuster Cylinder and Recoil Spring—Specification Flange Cap Screw—Torque ..................................... 64 N•m (47 lb-ft)

NOTE: The recoil spring is installed using ST4920 Track Recoil Spring Disassembly and Assembly Tool. (See Disassemble and Assemble Track Adjuster Cylinder and Recoil Spring in this group.) 8. Install spacer (P) and spring (Q).

1. Remove spring (Q) and spacer (P). 2. Remove cap screws (B). Remove parts (C—J).

CED,OUOE023,142 –19–26MAY98–2/2

TM1670 (03FEB09)

01-0130-65

330LC and 370 Excavator Repair 020409

PN=123

Track System

Disassemble and Assemble Track Adjuster Cylinder—370

T130307

–UN–08MAY00

01 0130 66

Continued on next page

TM1670 (03FEB09)

01-0130-66

CED,OUOE023,144 –19–18APR00–1/2

330LC and 370 Excavator Repair 020409

PN=124

Track System 1—O-Ring 2—Cap Screw (4 used) 3—Flange 4—Piston (Rod)

5—Wear Ring 6—U-Ring Packing 7—Snap Ring 8—Rod

9—O-Ring 10—Cylinder 11—Spacer 12—Spring

CAUTION: Spring or rod may break if dropped while handling, transporting or disassembling. Nicks or weld craters in spring and rod assembly can cause stress concentration resulting in a weak spot. Weak spots may result in immediate or eventual failure of spring or rod creating a risk of personal injury. Put a heavy protective covering around spring assembly when handling, transporting, or disassembling. A compression tool must be used for disassembly and assembly because of the extreme preload on spring. NOTE: It is not necessary to remove the recoil spring (12) to replace wear ring (5) and U-ring packing (6). To replace O-ring (9), remove recoil spring (12) and rod (8). The recoil spring is removed using the ST4920 Track Recoil Spring Disassembly and Assembly Tool. (See procedure in this group.)

13—Retainer 14—Nut 15—Valve 16—Cap Screw

3. Replace parts as necessary. 4. Apply multi-purpose grease to wear ring (5), U-ring packing (6) and O-rings (1 and 9). Fill grooves inside flange (3) with grease. 5. Install U-ring packing (6) with tip toward inside of cylinder. 6. Install parts (1 and 3—10). 7. Install cap screws (2) and tighten. Track Adjuster Cylinder and Recoil Spring—Specification Flange Cap Screw—Torque ..................................... 64 N•m (47 lb-ft)

1. Remove spring (12) and spacer (11). 2. Remove cap screws (2). Remove parts (1 and 3— 10)

CED,OUOE023,144 –19–18APR00–2/2

TM1670 (03FEB09)

01-0130-67

330LC and 370 Excavator Repair 020409

PN=125

01 0130 67

Track System

01 0130 68

TM1670 (03FEB09)

01-0130-68

330LC and 370 Excavator Repair 020409

PN=126

Section 02

Axles and Suspension Systems Contents Page

Page

Group 0250—Axle Shaft, Bearings, and Reduction Gears Service Equipment and Tools . . . . . . . . . . . .02-0250-1 Other Material . . . . . . . . . . . . . . . . . . . . . . . .02-0250-2 Specifications . . . . . . . . . . . . . . . . . . . . . . . .02-0250-3 Towing Machine . . . . . . . . . . . . . . . . . . . . . .02-0250-5 Propel Gearbox Remove and Install—330LC . . . . . . . . . . .02-0250-6 Remove and Install—370. . . . . . . . . . . . . .02-0250-9 Disassemble—330LC . . . . . . . . . . . . . . .02-0250-12 Metal Face Seals Inspect. . . . . . . . . . . . . . . . . . . . . . . . . . .02-0250-20 Propel Gearbox Assemble—330LC . . . . . . . . . . . . . . . . . .02-0250-22 Disassemble—370. . . . . . . . . . . . . . . . . .02-0250-32 Metal Face Seals Inspect. . . . . . . . . . . . . . . . . . . . . . . . . . .02-0250-39 Propel Gearbox Assemble—370 . . . . . . . . . . . . . . . . . . . .02-0250-42

Air Test . . . . . . . . . . . . . . . . . . . . . . . . . .02-0260-54 02

Group 0260—Hydraulic System Essential Tools . . . . . . . . . . . . . . . . . . . . . . .02-0260-1 Service Equipment and Tools . . . . . . . . . . . .02-0260-1 Other Material . . . . . . . . . . . . . . . . . . . . . . . .02-0260-3 Specifications . . . . . . . . . . . . . . . . . . . . . . . .02-0260-4 Propel Motor and Park Brake Remove and Install—330LC . . . . . . . . . . .02-0260-7 Start-Up Procedure—330LC . . . . . . . . . . .02-0260-9 Remove and Install—370. . . . . . . . . . . . .02-0260-10 Start-Up Procedure—330LC . . . . . . . . . .02-0260-12 Disassemble—330LC . . . . . . . . . . . . . . .02-0260-14 Assemble—330LC . . . . . . . . . . . . . . . . . .02-0260-20 Propel Motor Brake Valve Housing Disassemble and Assemble—330LC . . . .02-0260-28 Propel Motor and Brake Disassemble—370. . . . . . . . . . . . . . . . . .02-0260-32 Propel Motor Crossover Relief Valve Remove and Install—370. . . . . . . . . . . . .02-0260-42 Speed Selector Valve Remove and Install—370. . . . . . . . . . . . .02-0260-42 Counterbalance Valve Remove and Install—370. . . . . . . . . . . . .02-0260-44 Disassemble and Assemble—370 . . . . . .02-0260-46 Rotary Manifold Remove and Install . . . . . . . . . . . . . . . . .02-0260-49 Disassemble and Assemble. . . . . . . . . . .02-0260-52 TM1670 (03FEB09)

02-1

330LC and 370 Excavator Repair 020409

PN=1

Contents

TM1670 (03FEB09)

02-2

330LC and 370 Excavator Repair 020409

PN=2

Group 0250

Axle Shaft, Bearings, and Reduction Gears Service Equipment and Tools NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC). Some tools may be available from a local supplier.

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,21611 –19–08MAY00–1/5

Lifting Brackets . . . . . . . . . . . . . . . . . . . . . . . JT01748 To remove and install ring gear, drum, and sprocket.

CED,OUOE003,21611 –19–08MAY00–2/5

Propel Gearbox Nut Wrench . . . . . . . . . . . . . DF1036A1 For 330LC, to remove and install propel gearbox retaining nut.

1 Fabricated tool, dealer made. (See Section 99 for instructions to make tool.)

CED,OUOE003,21611 –19–08MAY00–3/5

Holding Bar . . . . . . . . . . . . . . . . . . . . . . . . DFT11091 Used as a support guide when removing and installing propel gearbox retaining nut.

1 Fabricated tool, dealer made. (See Section 99 for instructions to make tool.)

Continued on next page

TM1670 (03FEB09)

02-0250-1

CED,OUOE003,21611 –19–08MAY00–4/5

330LC and 370 Excavator Repair 020409

PN=129

02 0250 1

Axle Shaft, Bearings, and Reduction Gears Propel Gearbox Nut Wrench . . . . . . . . . . . . . DFT10751 For 370, to remove and install propel gearbox retaining nut.

02 0250 2

1 Fabricated tool, dealer made. (See Section 99 for instructions to make tool.)

CED,OUOE003,21611 –19–08MAY00–5/5

Other Material Number

Name

Use

TY16285 (U.S.) CXTY16285 (Canadian) 7649 (LOCTITE)

Cure Primer

To speed cure time of adhesives and sealants.

T43512 (U.S.) TY9473 (Canadian) 242 (LOCTITE)

Thread Lock and Sealer (Medium Strength)

Apply to threads of propel gearbox cap screws.

T43513 (U.S.) TY9474 (Canadian) 271 (LOCTITE)

Thread Lock and Sealer (High Strength)

Apply to threads of lock plate and ring gear-to-drum cap screws.

T43514 (U.S.) TY9475 (Canadian) 277 (LOCTITE)

Rigid Form-In-Place Gasket

Apply to ring gear and drum mounting surfaces and cover.

TY9375 (U.S.) TY9480 (Canadian) 592 (LOCTITE)

Pipe Sealant

Apply to threads of gearbox fill plug.

LOCTITE is a trademark of Loctite Corp.

TM1670 (03FEB09)

CED,OUOE003,21612 –19–08MAY00–1/1

02-0250-2

330LC and 370 Excavator Repair 020409

PN=130

Axle Shaft, Bearings, and Reduction Gears

Specifications Item

Measurement

Specification

Propel Gearbox, Motor and Sprocket

Weight

568 kg (1252 lb) approximate

Gearbox-to-Frame Cap Screw

Torque

620 N•m (457 lb-ft)

Propel Motor “BV” Port-to-Rotary Manifold Port “4” Line Fitting

Torque

205 N•m (150 lb-ft)

Propel Motor “AV” Port-to-Rotary Manifold Port “3” Line Fitting

Torque

205 N•m (150 lb-ft)

Propel Motor Drain Port-to-Rotary Manifold Bottom Tee Port Line Fitting

Torque

93 N•m (69 lb-ft)

Propel Motor Speed Change Port-to-Rotary Manifold “P1” Port Line Fitting

Torque

34 N•m (25 lb-ft)

Propel Motor Cover Cap Screw

Torque

90 N•m (65 lb-ft)

Bearing Cone

Temperature

50—70°C (122—158°F)

Gearbox Bearing Nut

Torque

785 N•m (580 lb-ft)

Gearbox Bearing Nut Lock Plate Cap Screw

Torque

90 N•m (65 lb-ft)

Ring Gear-to-Drum Cap Screw

Torque

265 N•m (195 lb-ft)

Cover-to-Ring Gear Cap Screw

Torque

110 N•m (80 lb-ft)

Propel Gearbox Fill Plug

Torque

50 N•m (35 lb-ft)

Propel Motor Cover

Weight

29 kg (65 lb) approximate

Propel Motor

Weight

144 kg (318 lb) approximate

Propel Gearbox and Sprocket

Weight

500 kg (1102 lb) approximate

Propel Gearbox (330LC)

02 0250 3

Propel Gearbox (370)

Continued on next page

TM1670 (03FEB09)

02-0250-3

CED,OUOE003,21663 –19–11MAY00–1/2

330LC and 370 Excavator Repair 020409

PN=131

Axle Shaft, Bearings, and Reduction Gears

Item

02 0250 4

Measurement

Specification

Propel Gearbox-to-Frame Cap Screw

Torque

736 N•m (543 lb-ft)

Propel Motor-to-Gearbox Cap Screw

Torque

294 N•m (217 lb-ft)

Ring Gear

Weight

91 kg (200 lb) approximate

First Planet Carrier Assembly

Weight

27 kg (60 lb) approximate

Second Planet Carrier Assembly

Weight

32 kg (70 lb) approximate

Third Planet Carrier Assembly

Weight

68 kg (150 lb) approximate

Drum

Weight

204 kg (450 lb) approximate

Bearing Cone

Temperature

50—70°C (122—158°F)

Propel Gearbox Nut

Torque

785 N•m (580 lb-ft)

Lock Plate Cap Screw

Torque

88 N•m (65 lb-ft)

Ring Gear Cap Screw

Torque

392 N•m (289 lb-ft)

Propel Gearbox Cap Screw

Torque

137 N•m (101 lb-ft)

CED,OUOE003,21663 –19–11MAY00–2/2

TM1670 (03FEB09)

02-0250-4

330LC and 370 Excavator Repair 020409

PN=132

Axle Shaft, Bearings, and Reduction Gears

Towing Machine CAUTION: Prevent possible injury from unexpected machine movement. Block both tracks when disconnecting propel gearboxes. When propel gearboxes are disconnected, machine has no brakes and can move. The machine will roll free on a slope or while being towed. 02 0250 5

1. Block tracks. 2. Drain oil from each propel gearbox. The approximate capacity for the 330LC is 7.5 L (8.0 qt). The approximate capacity for the 370 is 8.5 L (9.0 qt). 3. Remove cover from each gearbox.

CED,OUOE023,146 –19–27MAY98–1/3

4. Remove sun gear (A) from each gearbox.

–UN–06DEC88

5. Install cover. Fill gearbox with oil. (See Swing Gearbox, Propel Gearbox and Pump Gearbox Oils in Fuels and Lubricants, Group 0004.)

T6879EG

A—Sun Gear

CED,OUOE023,146 –19–27MAY98–2/3

6. Attach a tow line (A) around machine frame as shown.

T6457DV

–UN–18OCT88

A—Tow Line

CED,OUOE023,146 –19–27MAY98–3/3

TM1670 (03FEB09)

02-0250-5

330LC and 370 Excavator Repair 020409

PN=133

Axle Shaft, Bearings, and Reduction Gears

Remove and Install Propel Gearbox—330LC

–UN–06DEC88

1. Swing upperstructure 90° and lower bucket to raise track off the ground. Keep angle between boom and arm 90—110° and position round side of bucket on ground. Put a support stand under the undercarriage.

T6876FG

2. Disconnect tracks.(See Remove Track Chain, Group 0130.) 02 0250 6

CED,OUOE023,147 –19–27MAY98–1/4

–UN–12NOV92

T7869AT

3. Loosen vent plug (A) to release air pressure in hydraulic oil tank. 4. Remove propel motor cover. A—Vent Plug

Continued on next page

TM1670 (03FEB09)

02-0250-6

CED,OUOE023,147 –19–27MAY98–2/4

330LC and 370 Excavator Repair 020409

PN=134

Axle Shaft, Bearings, and Reduction Gears

–UN–08DEC08

CAUTION: To avoid injury from escaping fluid under pressure, stop engine and relieve the pressure in the system before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. 5. Disconnect hoses (A—D) from propel motor.

X9811

CAUTION: The approximate weight of propel gearbox, motor and sprocket is 568 kg (1252 lb). Propel Gearbox (330LC)—Specification Propel Gearbox, Motor and Sprocket—Weight ........................................ 568 kg (1252 lb) approximate

–UN–08JUN98

6. Connect propel gearbox, motor and sprocket to a hoist using lifting straps. NOTE: For propel motor repair, see Group 0260.

T115354

7. Remove cap screws and washers (E). Remove gearbox and motor. 8. Replace parts as necessary. A—Propel Motor Drain Port-to-Rotary Manifold Bottom Tee Port Line B—Propel Motor “BV” Port-to-Rotary Manifold Port “4” Line C—Propel Motor Speed Change Port-to-Rotary Manifold “P1” Port Line D—Propel Motor “AV” Port-to-Rotary Manifold Port “3” Line E—Cap Screw and Washer (20 used)

Continued on next page

TM1670 (03FEB09)

02-0250-7

CED,OUOE023,147 –19–27MAY98–3/4

330LC and 370 Excavator Repair 020409

PN=135

02 0250 7

Axle Shaft, Bearings, and Reduction Gears 9. Install propel gearbox, motor and sprocket. 10. Install cap screws and washers (E). Tighten cap screws (D). –UN–08JUN98

Propel Gearbox (330LC)—Specification Gearbox-to-Frame Cap Screw— Torque ......................................................................... 620 N•m (457 lb-ft)

02 0250 8

Propel Gearbox (330LC)—Specification Propel Motor “BV” Port-to-Rotary Manifold Port “4” Line Fitting— Torque ......................................................................... 205 N•m (150 lb-ft) Propel Motor “AV” Port-to-Rotary Manifold Port “3” Line Fitting— Torque ......................................................................... 205 N•m (150 lb-ft)

12. Connect line (A) and tighten fitting. Propel Gearbox (330LC)—Specification Propel Motor Drain Port-to-Rotary Manifold Bottom Tee Port Line Fitting—Torque ................................................................ 93 N•m (69 lb-ft)

T115354

11. Connect lines (B and D) and tighten fittings.

A—Propel Motor Drain Port-to-Rotary Manifold Bottom Tee Port Line B—Propel Motor “BV” Port-to-Rotary Manifold Port “4” Line C—Propel Motor Speed Change Port-to-Rotary Manifold “P1” Port Line D—Propel Motor “AV” Port-to-Rotary Manifold Port “3” Line E—Cap Screw and Washer (20 used)

13. Connect line (C) and tighten fitting. Propel Gearbox (330LC)—Specification Propel Motor Speed Change Port-to-Rotary Manifold “P1” Port Line Fitting—Torque ........................................................ 34 N•m (25 lb-ft)

14. Add gear oil. (See Swing Gearbox, Propel Gearbox and Pump Gearbox Oils in Group 0004.) 15. Do Propel Motor Start-Up Procedure. (See procedure in Group 0260.) 16. Install propel motor cover. Tighten cap screws. Propel Gearbox (330LC)—Specification Propel Motor Cover Cap Screw— Torque ............................................................................. 90 N•m (65 lb-ft)

17. Install track. Adjust track sag. (See procedure in Group 0130.)

CED,OUOE023,147 –19–27MAY98–4/4

TM1670 (03FEB09)

02-0250-8

330LC and 370 Excavator Repair 020409

PN=136

Axle Shaft, Bearings, and Reduction Gears

Remove and Install Propel Gearbox—370

–UN–06DEC88

T6876FG

2. Disconnect tracks. (See Remove Track Chain, Group 0130.)

CED,OUOE023,155 –19–27MAY98–1/5

–UN–12NOV92

T7869AT

3. Loosen vent plug (A) to release air pressure in hydraulic oil tank. A—Vent Plug

CED,OUOE023,155 –19–27MAY98–2/5

CAUTION: The approximate weight of the propel motor cover is 29 kg (65 lb).

–UN–14MAY97

Propel Gearbox (370)—Specification Propel Motor Cover—Weight ............................ 29 kg (65 lb) approximate

4. Remove propel motor cover (A).

T108918

A—Propel Motor Cover

Continued on next page

TM1670 (03FEB09)

02-0250-9

CED,OUOE023,155 –19–27MAY98–3/5

330LC and 370 Excavator Repair 020409

PN=137

02 0250 9

Axle Shaft, Bearings, and Reduction Gears

CAUTION: The approximate weight of the propel motor is 144 kg (318 lb).

–UN–29JUN98

Propel Gearbox (370)—Specification Propel Motor—Weight ................................... 144 kg (318 lb) approximate

5. Remove cap screws (C).

02 0250 10

T115913

NOTE: Propel motor hydraulic hoses do not need to be disconnected. 6. Using suitable lifting device remove propel motor from gearbox and place to one side.

A—Propel Gearbox and Sprocket B—Propel Motor C—Cap Screw (4 used) D—Cap Screw and Washer (20 used)

CAUTION: The approximate weight of propel gearbox and sprocket is 500 kg (1102 lb). Propel Gearbox (370)—Specification Propel Gearbox and Sprocket— Weight.......................................................... 500 kg (1102 lb) approximate

7. Attach hoist to propel gearbox and sprocket using lifting straps. NOTE: Mark orientation of gearbox to undercarriage to aid in assembly. 8. Remove cap screws and washers (D). Remove gearbox and sprocket. 9. Replace parts as necessary or make repairs as necessary. (See procedure in this group.) 10. Install propel gearbox and sprocket. 11. Install two cap screws to secure gearbox to undercarriage. Install propel motor to gearbox and check propel motor bolt pattern to ensure proper alignment. 12. Remove propel motor. 13. Clean threads of cap screws (D) using cure primer. Apply thread lock sealer (medium strength).

Continued on next page

TM1670 (03FEB09)

02-0250-10

CED,OUOE023,155 –19–27MAY98–4/5

330LC and 370 Excavator Repair 020409

PN=138

Axle Shaft, Bearings, and Reduction Gears 14. Install cap screws (D) and tighten. Propel Gearbox (370)—Specification Propel Gearbox-to-Frame Cap Screw—Torque ............................................................ 736 N•m (543 lb-ft)

15. Install propel motor. Tighten cap screws. Propel Gearbox (370)—Specification Propel Motor-to-Gearbox Cap Screw—Torque ............................................................ 294 N•m (217 lb-ft) 02 0250 11

16. Install propel motor cover. 17. Connect tracks. (See procedure in Group 0130.)

CED,OUOE023,155 –19–27MAY98–5/5

TM1670 (03FEB09)

02-0250-11

330LC and 370 Excavator Repair 020409

PN=139

Axle Shaft, Bearings, and Reduction Gears

Disassemble Propel Gearbox—330LC

T115410

–UN–01JUL98

02 0250 12

Continued on next page

TM1670 (03FEB09)

02-0250-12

CED,OUOE023,156 –19–11MAY00–1/16

330LC and 370 Excavator Repair 020409

PN=140

Axle Shaft, Bearings, and Reduction Gears A—Sprocket B—Drum C—Propel Motor D—Propel Shaft (First Planet Sun Gear) E—Housing

F—Metal Face Seal (2 used) G—Nut H—Third Planet Carrier I—Ring Gear J—Second Planet Carrier K—First Planet Carrier

1. Remove drain plugs to drain gearbox oil. Approximate capacity is 7.5 L (8.0 qt).

L—Third Planet Sun Gear M—Ball Bearing and Thrust Plug N—Second Planet Sun Gear O—First Planet Gear (3 used)

P—Second Planet Gear (3 used) Q—Third Planet Gear (3 used) R—Cap Screw (2 used) S—Lock Plate

2. Remove propel motor and brake from gearbox. (See procedure in Group 0260.)

CAUTION: The approximate weight of propel gearbox, motor and sprocket is 568 kg (1252 lb)

3. Remove sprocket from gearbox housing. (See procedure in Group 0130.)

02 0250 13

Propel Gearbox (330LC)—Specification Propel Gearbox, Motor and Sprocket—Weight ................................. 568 kg (1252 lb) approximate

CED,OUOE023,156 –19–11MAY00–2/16

4. Remove cap screws (A). Remove cover (B).

T6557BS

–UN–19OCT88

A—Cap Screw (12 used) B—Cover

Continued on next page

TM1670 (03FEB09)

02-0250-13

CED,OUOE023,156 –19–11MAY00–3/16

330LC and 370 Excavator Repair 020409

PN=141

Axle Shaft, Bearings, and Reduction Gears 5. If replacement is necessary, remove snap ring (A), pin (B), and bearing (C) from cover.

T7966DP

–UN–04MAY93

A—Snap Ring B—Pin C—Bearing

02 0250 14

CED,OUOE023,156 –19–11MAY00–4/16

CAUTION: Planet gears may turn. Keep fingers away from gears. 6. Remove propel shaft (first planet sun gear). –UN–19OCT88

Remove first planet carrier (A).

T8011AF

–UN–18MAY93

T6639GK

A—First Planet Carrier

Continued on next page

TM1670 (03FEB09)

02-0250-14

CED,OUOE023,156 –19–11MAY00–5/16

330LC and 370 Excavator Repair 020409

PN=142

Axle Shaft, Bearings, and Reduction Gears 7. Disassemble first planet carrier (A). A—First Planet Carrier B—Thrust Washer C—Spring Pin (3 used) D—Pin (3 used) E—Thrust Washer (6 used) F—Needle Bearing (3 used) G—First Planet Gear (3 used)

T115468

–UN–08JUN98

02 0250 15

CED,OUOE023,156 –19–11MAY00–6/16

8. Remove second planet sun gear (B) and second planet carrier (A).

T6557BV

–UN–19OCT88

A—Second Planet Carrier B—Second Planet Sun Gear

Continued on next page

TM1670 (03FEB09)

02-0250-15

CED,OUOE023,156 –19–11MAY00–7/16

330LC and 370 Excavator Repair 020409

PN=143

Axle Shaft, Bearings, and Reduction Gears 9. Disassemble second planet carrier (C). A—Third Planet Sun Gear B—Thrust Washer C—Second Planet Carrier D—Spring Pin (3 used) E—Pin (3 used) F—Thrust Washer (6 used) G—Needle Bearing (3 used) H—Second Planet Sun Gear (3 used)

T115470

–UN–08JUN98

02 0250 16

CED,OUOE023,156 –19–11MAY00–8/16

10. Remove third planet sun gear (A).

T6557BW

–UN–19OCT88

A—Third Planet Carrier

Continued on next page

TM1670 (03FEB09)

02-0250-16

CED,OUOE023,156 –19–11MAY00–9/16

330LC and 370 Excavator Repair 020409

PN=144

Axle Shaft, Bearings, and Reduction Gears 11. Remove cap screws (A). CAUTION: Use a lifting device for heavy components. 12. Remove ring gear (B) using lifting brackets, such as JT01748 Lifting Brackets, lifting strap, and a hoist. A—Cap Screw (28 used) B—Ring Gear

T6557BX

–UN–19OCT88

02 0250 17

CED,OUOE023,156 –19–11MAY00–10/16

13. Remove third planet carrier (A).

T6557BY

–UN–19OCT88

A—Third Planet Carrier

Continued on next page

TM1670 (03FEB09)

02-0250-17

CED,OUOE023,156 –19–11MAY00–11/16

330LC and 370 Excavator Repair 020409

PN=145

Axle Shaft, Bearings, and Reduction Gears 14. Disassemble third planet carrier (A). A—Third Planet Carrier B—Spring Pin (3 used) C—Pin (3 used) D—Thrust Washer (6 used) E—Needle Bearing (6 used) F—Third Planet Gear (3 used) G—Thrust Washer

T115469

–UN–08JUN98

02 0250 18

CED,OUOE023,156 –19–11MAY00–12/16

15. Remove cap screws and lock plate (A).

–UN–19OCT88

16. Remove nut (B) using DFT1036A Propel Gearbox Nut Wrench (C) and DFT1109 Holding Bar (D). (See Section 99 for instructions to make tools.)

T7966DQ

–UN–04MAY93

T6557BZ

A—Lock Plate B—Nut C—DFT1036A Propel Gearbox Nut Wrench D—DFT1109 Holding Bar

Continued on next page

TM1670 (03FEB09)

02-0250-18

CED,OUOE023,156 –19–11MAY00–13/16

330LC and 370 Excavator Repair 020409

PN=146

Axle Shaft, Bearings, and Reduction Gears

CAUTION: Use a lifting device for heavy components. 17. Remove bearing cone (C). Bearing cone is a press fit. 18. Remove housing (A) from drum (B) using lifting brackets, such as JT01748 Lifting Brackets, lifting strap, and hoist. A—Propel Gearbox Housing B—Drum C—Bearing Cone

T6557CA

–UN–19OCT88

02 0250 19

CED,OUOE023,156 –19–11MAY00–14/16

IMPORTANT: Metal face seals can be reused if they are not worn or damaged. A used seal must be kept together as a set because of wear patterns on seal ring face. 19. Remove metal face seal (A). Keep seal rings together as a matched set with metal faces together to protect surfaces. 20. Inspect metal face seal. (See procedure in this group.) For seals that are reused, put a piece of cardboard between seal rings to protect seal ring face. 21. Remove bearing cone (B) only if replacement is necessary. Bearing cone is a press fit.

T6557CB

–UN–19OCT88

A—Metal Face Seal B—Bearing Cone

Continued on next page

TM1670 (03FEB09)

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CED,OUOE023,156 –19–11MAY00–15/16

330LC and 370 Excavator Repair 020409

PN=147

Axle Shaft, Bearings, and Reduction Gears IMPORTANT: Metal face seals can be reused if they are not worn or damaged. A used seal must be kept together as a set because of wear patterns on seal ring face.

T6557CC

23. Inspect metal face seal. (See procedure in this group.) For seals that are reused, put a piece of cardboard between seal rings to protect seal ring face. A—Metal Face Seal B—Bearing Cup C—Bearing Cup

24. Remove bearing cups (B and C) only if replacement is necessary. Bearing cups are press fit.

CED,OUOE023,156 –19–11MAY00–16/16

–UN–24AUG93

A—Seal Ring B—Worn Area (Shaded Area) C—Seal Ring Face D—Outer Half of Seal Ring Face E—Sealing Area (Dark Line)

T85079

02 0250 20

–UN–19OCT88

22. Remove metal face seal (A). Keep seal rings together as a matched set with metal faces together to protect surfaces.

Continued on next page

TM1670 (03FEB09)

02-0250-20

TX,02,VV2544 –19–16MAR98–1/3

330LC and 370 Excavator Repair 020409

PN=148

Axle Shaft, Bearings, and Reduction Gears 2. Illustration shows examples of worn seal rings (A).

II—Sealing area (D) not concentric with ID and OD of seal ring.

T85080

A—Seal Ring B—Worn Area (Shaded Area) C—Inner Half of Seal Ring Face D—Sealing Area (Dark Line)

–UN–05DEC96

I—Sealing area (D) is in inner half of seal ring face (C).

02 0250 21

TX,02,VV2544 –19–16MAR98–2/3

Apply a thin film of oil to seal ring face. Put face of seal rings together and hold using tape.

T82840

4. Wash seal rings and O-rings using a volatile, non-petroleum base solvent to remove all oil. Thoroughly dry parts using a lint-free tissue.

–UN–23FEB89

3. Clean reusable seals by removing all foreign material from seal rings, except seal face (A), using a scraper or a stiff bristled fiber brush.

A—Seal Face

TX,02,VV2544 –19–16MAR98–3/3

TM1670 (03FEB09)

02-0250-21

330LC and 370 Excavator Repair 020409

PN=149

Axle Shaft, Bearings, and Reduction Gears

Assemble Propel Gearbox—330LC

T115426

–UN–16JUL98

02 0250 22

Continued on next page

TM1670 (03FEB09)

02-0250-22

CED,OUOE023,159 –19–18MAY00–1/17

330LC and 370 Excavator Repair 020409

PN=150

Axle Shaft, Bearings, and Reduction Gears 00—Propel Motor 02—Propel Gearbox Housing 03—Metal Face Seal 05—Drum 06—Sprocket 07—Lock Washer (20 used) 08—Cap Screw (20 used) 09—Roller Bearing (2 used) 10—Nut 11—Lock Plate 12—Cap Screw (2 used) 14—Third Planet Carrier

15—Third Planet Gear (3 used) 17—Thrust Washer (6 used) 18—Pin (3 used) 19—Spring Pin (3 used) 20—Third Planet Sun Gear 21—Needle Bearing (6 used) 23—Ring Gear 25—Cap Screw (28 used) 27—Second Planet Carrier 28—Thrust Washer (2 used) 29—Second Planet Sun Gear (3 used)

30—Needle Bearing (3 used) 31—Thrust Washer (6 used) 32—Pin (3 used) 33—Spring Pin (3 used) 34—Second Planet Sun Gear 35—Thrust Washer 36—First Planet Carrier 37—First Planet Gear (3 used) 38—Needle Bearing (3 used) 39—Thrust Washer (6 used) 40—Pin (3 used) 41—Spring Pin (3 used)

42—Propel Shaft 44—Cover 45—Pin 46—Roller Bearing 47—Snap Ring 48—Cap Screw (12 used) 49—Plug (3 used) 51—O-Ring 52—Cap Screw (8 used) 53—Lock Washer (8 used) 55—Name Plate 56—Cap Screw (2 used)

CED,OUOE023,159 –19–18MAY00–2/17

1. Install cups (B and C) tight against bottom of bore. Cups are a press fit.

–UN–19OCT88

IMPORTANT: O-ring and seat surfaces for O-ring must be clean, dry, and oil free so O-ring does not slip.

T6557CC

2. Thoroughly clean O-ring and seat surfaces in housing and seal ring using volatile, non-petroleum base solvent and lint-free tissues. NOTE: A volatile, non-petroleum base solvent or talcum powder can be used as a lubricant. Solvent must not damage the O-ring or leave an oil residue.

A—Metal Face Seal B—Bearing Cup C—Bearing Cup

3. Apply equal pressure with fingers at four equally spaced points on seal face surface. Seal ring and O-ring must "pop" down into place so O-ring is tight against seal bore and seal is installed squarely. 4. Wipe finger prints and foreign material off seal face using clean oil and lint-free tissues. 5. Apply a thin film of oil on seal face.

Continued on next page

TM1670 (03FEB09)

02-0250-23

CED,OUOE023,159 –19–18MAY00–3/17

330LC and 370 Excavator Repair 020409

PN=151

02 0250 23

Axle Shaft, Bearings, and Reduction Gears

–UN–23AUG88

CAUTION: DO NOT heat oil over 182°C (360°F). Oil fumes or oil can ignite above 193°C (380°F). Use a thermometer. DO NOT allow a flame or heating element to come in direct contact with the oil. Heat the oil in a well-ventilated area. Plan a safe handling procedure to avoid burns.

Propel Gearbox (330LC)—Specification Bearing Cone—Temperature ............................... 50—70°C (122—158°F)

IMPORTANT: O-ring and seat surfaces for O-ring must be clean, dry, and oil free so O-ring does not slip. 7. Thoroughly clean O-ring and seat surfaces in housing and seal ring using volatile, non-petroleum base solvent and lint-free tissues. NOTE: A volatile, non-petroleum base solvent or talcum powder can be used as a lubricant. Solvent must not damage the O-ring or leave an oil residue. 8. Apply equal pressure with fingers at four equally spaced points on seal face surface. Seal ring and O-ring must “pop” down into place so O-ring is tight against seal bore and seal is installed squarely.

–UN–19OCT88

9. Wipe finger prints and foreign material off seal face using clean oil and lint-free tissues. 10. Apply a thin film of oil on seal face. A—Metal Face Seal B—Bearing Cone

T6557CB

02 0250 24

TS227

6. Heat bearing cone (B). Install cone tight against shoulder. Cone is a press fit.

Continued on next page

TM1670 (03FEB09)

02-0250-24

CED,OUOE023,159 –19–18MAY00–4/17

330LC and 370 Excavator Repair 020409

PN=152

Axle Shaft, Bearings, and Reduction Gears 11. Install drum (A) on housing (B). CAUTION: DO NOT heat oil over 182°C (360°F). Oil fumes or oil can ignite above 193°C (380°F). Use a thermometer. DO NOT allow a flame or heating element to come in direct contact with the oil. Heat the oil in a well-ventilated area. Plan a safe handling procedure to avoid burns. 12. Heat bearing cone (C). Install cone tight against cup.

02 0250 25

Propel Gearbox (330LC)—Specification Bearing Cone—Temperature ............................... 50—70°C (122—158°F)

T6557CL

–UN–19OCT88

A—Propel Gearbox Drum B—Housing C—Bearing Cone

CED,OUOE023,159 –19–18MAY00–5/17

13. Install nut (D) with the 0.5 mm (0.020 in.) step (E) toward bearing.

–UN–04MAY93

14. Tighten nut (D) using DF1036A Propel Gearbox Nut Wrench (B) and DFT1109 Holding Bar (A). Fasten holding bar to ring gear (C). (See Section 99 for instructions to make tools.)

T7995AY

Propel Gearbox (330LC)—Specification Gearbox Bearing Nut—Torque ................................... 785 N•m (580 lb-ft)

15. Tap on ring gear (C) using a plastic hammer. T7978AA –UN–01APR93

16. Turn drum three times to the right and left to seat roller bearings. Drum must turn smoothly. 17. Repeat procedure again to be sure roller bearings are seated.

A—DFT1109 Holding Bar B—DF1036A Propel Gearbox Nut Wrench C—Ring Gear D—Nut E—0.5 mm (0.020 in.) Step

Continued on next page

TM1670 (03FEB09)

02-0250-25

CED,OUOE023,159 –19–18MAY00–6/17

330LC and 370 Excavator Repair 020409

PN=153

Axle Shaft, Bearings, and Reduction Gears 18. Clean threads of cap screws. Apply cure primer and thread lock and sealer (high strength).

–UN–19OCT88

19. Install lock plate (A) so tang engages notch in housing. Tighten nut (B) as needed to install cap screws. 20. Tighten cap screws.

T6557BZ

Propel Gearbox (330LC)—Specification Gearbox Bearing Nut Lock Plate Cap Screw—Torque ........................................................ 90 N•m (65 lb-ft)

A—Lock Plate B—Nut

CED,OUOE023,159 –19–18MAY00–7/17

21. Install the thrust washer (G) into third planet carrier (A). 22. Install needle bearings (E), thrust washers (D), third planet gears (F), and pins (C). 23. Install spring pins (B) so slit is towards the nearest end of pin.

–UN–08JUN98

A—Third Planet Carrier B—Spring Pin (3 used) C—Pin (3 used) D—Thrust Washer (6 used) E—Needle Bearing (6 used) F—Third Planet Gear (3 used) G—Thrust Washer

T115469

02 0250 26

Continued on next page

TM1670 (03FEB09)

02-0250-26

CED,OUOE023,159 –19–18MAY00–8/17

330LC and 370 Excavator Repair 020409

PN=154

Axle Shaft, Bearings, and Reduction Gears 24. Install third planet carrier (A). 25. Clean ring gear and drum mounting surfaces. Apply cure primer and rigid form-in-place gasket.

T6557BY

–UN–19OCT88

A—Third Planet Carrier

CED,OUOE023,159 –19–18MAY00–9/17

26. Clean threads of cap screws (A) using cure primer. Apply thread lock and sealer (high strength). 27. Install ring gear (B). Tighten cap screws. Propel Gearbox (330LC)—Specification Ring Gear-to-Drum Cap Screw— Torque ......................................................................... 265 N•m (195 lb-ft)

T6557BX

–UN–19OCT88

A—Cap Screw (28 used) B—Ring Gear

Continued on next page

TM1670 (03FEB09)

02-0250-27

CED,OUOE023,159 –19–18MAY00–10/17

330LC and 370 Excavator Repair 020409

PN=155

02 0250 27

Axle Shaft, Bearings, and Reduction Gears 28. Install third planet sun gear (A) with longer teeth mating with the third planet carrier. A—Third Planet Sun Gear

T6557BW

–UN–19OCT88

02 0250 28

CED,OUOE023,159 –19–18MAY00–11/17

29. Install thrust washer (B) into second planet carrier (C). 30. Install needle bearings (G), thrust washers (F), second planet gears (H), and pins (E). 31. Install spring pins (D) so slit is toward the nearest end of pin.

T115470

–UN–08JUN98

A—Third Planet Sun Gear B—Thrust Washer C—Second Planet Carrier D—Spring Pin (3 used) E—Pin (3 used) F—Thrust Washer (6 used) G—Needle Bearing (3 used) H—Second Planet Sun Gear (3 used)

Continued on next page

TM1670 (03FEB09)

02-0250-28

CED,OUOE023,159 –19–18MAY00–12/17

330LC and 370 Excavator Repair 020409

PN=156

Axle Shaft, Bearings, and Reduction Gears 32. Install second planet carrier (A). 33. Install second planet sun gear (B) with longer teeth mating with the second planet carrier. A—Second Planet Carrier B—Second Planet Sun Gear

T6557BV

–UN–19OCT88

02 0250 29

CED,OUOE023,159 –19–18MAY00–13/17

34. Install thrust washer (B) into first planet carrier (A). 35. Install needle bearings (F), thrust washers (E), first planet gears (G), and pins (D). 36. Install spring pins (C) so slit is towards the nearest end of pin.

T115468

–UN–08JUN98

A—First Planet Carrier B—Thrust Washer C—Spring Pin (3 used) D—Pin (3 used) E—Thrust Washer (6 used) F—Needle Bearing (3 used) G—First Planet Gear (3 used)

Continued on next page

TM1670 (03FEB09)

02-0250-29

CED,OUOE023,159 –19–18MAY00–14/17

330LC and 370 Excavator Repair 020409

PN=157

Axle Shaft, Bearings, and Reduction Gears 37. Install first planet carrier (A). 38. Install propel shaft (first planet sun gear). A—First Planet Carrier

T8011AF

–UN–18MAY93

02 0250 30

CED,OUOE023,159 –19–18MAY00–15/17

39. If removed, install bearing (C), pin (B), and snap ring (A) in cover.

–UN–04MAY93

40. Clean cover and ring gear mounting surfaces. Apply cure primer and rigid form-in-place gasket.

T7966DP

A—Snap Ring B—Pin C—Bearing

Continued on next page

TM1670 (03FEB09)

02-0250-30

CED,OUOE023,159 –19–18MAY00–16/17

330LC and 370 Excavator Repair 020409

PN=158

Axle Shaft, Bearings, and Reduction Gears 41. Clean threads of cap screws (A). Apply cure primer and thread lock and sealer (medium strength). 42. Install cover (B). Tighten cap screws (A). Propel Gearbox (330LC)—Specification Cover-to-Ring Gear Cap Screw— Torque ........................................................................... 110 N•m (80 lb-ft)

43. Install sprocket. (See procedure in Group 0130.) 02 0250 31

44. Install propel motor and brake. (See procedure in Group 0260.) 45. Add gear oil. (See Swing Gearbox, Propel Gearbox, and Pump Gearbox Oils, Group 0004.)

Propel Gearbox (330LC)—Specification Propel Gearbox Fill Plug—Torque .................................. 50 N•m (35 lb-ft)

T6557BS

A—Cap Screw (12 used) B—Cover

–UN–19OCT88

46. Clean threads of plugs. Apply cure primer and pipe sealant. Tighten plugs.

CED,OUOE023,159 –19–18MAY00–17/17

TM1670 (03FEB09)

02-0250-31

330LC and 370 Excavator Repair 020409

PN=159

Axle Shaft, Bearings, and Reduction Gears

Disassemble Propel Gearbox—370

T115491

–UN–08JUN98

02 0250 32

Continued on next page

TM1670 (03FEB09)

02-0250-32

CED,OUOE023,160 –19–18APR00–1/11

330LC and 370 Excavator Repair 020409

PN=160

Axle Shaft, Bearings, and Reduction Gears A—Sprocket B—Drum C—Propel Motor D—Propel Shaft (First Planet Sun Gear) E—Housing

F—Metal Face Seal (2 used) G—Nut H—Third Planet Carrier I—Ring Gear J—Second Planet Carrier K—First Planet Carrier

L—Third Planet Sun Gear M—Ball Bearing and Thrust Plug N—Second Planet Sun Gear O—First Planet Gear (3 used)

Continued on next page

TM1670 (03FEB09)

02-0250-33

P—Second Planet Gear (3 used) Q—Third Planet Gear (3 used) R—Cap Screw (2 used) S—Lock Plate

CED,OUOE023,160 –19–18APR00–2/11

330LC and 370 Excavator Repair 020409

PN=161

02 0250 33

Axle Shaft, Bearings, and Reduction Gears

T115490

–UN–08JUN98

02 0250 34

1—Third Planet Carrier Assembly 2—Third Planet Sun Gear 3—Second Planet Carrier Assembly

4—Spacer 5—Second Planet Sun Gear 6—First Planet Carrier Assembly 7—Plug

1. Drain propel gearbox oil. Approximate capacity is 8.5 L (9.0 qt).

8—Cap Screw (16 used) 9—Cover 10—Ball Bearing 11—Thrust Plug 12—Snap Ring

2. Remove cap screws (8) to remove cover (9).

Continued on next page

TM1670 (03FEB09)

13—Cap Screw (30 used) 14—Ring Gear 15—O-Ring 16—Propel Gear Shaft (First Planet Sun)

02-0250-34

CED,OUOE023,160 –19–18APR00–3/11

330LC and 370 Excavator Repair 020409

PN=162

Axle Shaft, Bearings, and Reduction Gears

CAUTION: Planet gears may turn. Keep fingers away from gears.

CAUTION: The approximate weight of second planet carrier assembly is 32 kg (70 lb).

3. Remove snap ring (12), thrust plug (11) and ball bearing (10). CAUTION: The approximate weight of ring gear is 91 kg (200 lb). Propel Gearbox (370)—Specification Ring Gear—Weight................................... 91 kg (200 lb) approximate

4. Remove cap screws (13) to remove ring gear (14).

Propel Gearbox (370)—Specification Second Planet Carrier Assembly—Weight...................................... 32 kg (70 lb) approximate

7. Remove second planet sun gear (5) and spacer (4). 8. Remove second planet carrier assembly (3). 9. Remove third planet sun gear (2). CAUTION: The approximate weight of third planet carrier assembly is 68 kg (150 lb).

5. Remove propel gear shaft (first planet sun gear) (16). CAUTION: The approximate weight of first planet carrier assembly is 27 kg (60 lb). Propel Gearbox (370)—Specification First Planet Carrier Assembly— Weight ....................................................... 27 kg (60 lb) approximate

02 0250 35

Propel Gearbox (370)—Specification Third Planet Carrier Assembly—Weight.................................... 68 kg (150 lb) approximate

10. Remove third planet carrier assembly (1).

6. Remove first planet carrier assembly (6).

Continued on next page

TM1670 (03FEB09)

02-0250-35

CED,OUOE023,160 –19–18APR00–4/11

330LC and 370 Excavator Repair 020409

PN=163

Axle Shaft, Bearings, and Reduction Gears NOTE: Disassembly of first and second planet carrier assemblies are similar. First planet carrier assembly shown. 11. Remove spring pins (B). 12. Remove remaining parts (C—F).

–UN–08JUN98 T115497

CED,OUOE023,160 –19–18APR00–5/11

13. Remove spring pins (B). 14. Remove parts (C—F).

–UN–08JUN98

A—Third Planet Carrier B—Spring Pin (4 used) C—Pin (4 used) D—Thrust Washer (8 used) E—Needle Bearing (8 used) F—Third Planet Gear (4 used)

T115498

02 0250 36

A—First Planet Carrier B—Spring Pin (3 used) C—Pin (3 used) D—Thrust Washer (6 used) E—First Planet Gear (3 used) F—Needle Bearing (3 used)

Continued on next page

TM1670 (03FEB09)

02-0250-36

CED,OUOE023,160 –19–18APR00–6/11

330LC and 370 Excavator Repair 020409

PN=164

Axle Shaft, Bearings, and Reduction Gears 15. Remove cap screws (B) to remove lock plate (A).

T7029DT

–UN–13JUL89

A—Lock Plate B—Cap Screws (2 used)

CED,OUOE023,160 –19–18APR00–7/11

16. Remove nut (B) using DFT1075 Propel Gearbox Nut Wrench (A). (See Section 99 for instruction to make tool.)

T7029DU

–UN–01AUG89

A—DFT1075 Propel Gearbox Nut Wrench B—Nut

CED,OUOE023,160 –19–18APR00–8/11

CAUTION: The approximate weight of the drum is 204 kg (450 lb).

–UN–01AUG89

Propel Gearbox (370)—Specification Drum—Weight ............................................... 204 kg (450 lb) approximate

17. Remove drum (A).

T7029DV

18. Remove bearing cone (B). Bearing cone is a slip fit on housing. A—Drum B—Bearing Cone

Continued on next page

TM1670 (03FEB09)

02-0250-37

CED,OUOE023,160 –19–18APR00–9/11

330LC and 370 Excavator Repair 020409

PN=165

02 0250 37

Axle Shaft, Bearings, and Reduction Gears 19. Remove bearing cups (A) using a brass drift.

T7029DW

–UN–13JUL89

A—Bearing Cup

02 0250 38

CED,OUOE023,160 –19–18APR00–10/11

21. Remove metal face seals (B). Keep seal rings as matched set with seal ring faces together to protect the surfaces. Inspect metal face seals. (See Inspect Metal Face Seals in this group.)

T7029DY

IMPORTANT: Metal face seals can be reused if they are not worn or damaged. A used seal must be kept together as a set because of wear patterns on seal ring face.

–UN–13JUL89

20. Remove bearing cone (A). Bearing cone is a slip fit

A—Bearing Cone B—Metal Face Seal

CED,OUOE023,160 –19–18APR00–11/11

TM1670 (03FEB09)

02-0250-38

330LC and 370 Excavator Repair 020409

PN=166

Axle Shaft, Bearings, and Reduction Gears

02 0250 39

T85079

–UN–24AUG93

A—Seal Ring B—Worn Area (Shaded Area) C—Seal Ring Face D—Outer Half of Seal Ring Face E—Sealing Area (Dark Line)

TX,02,VV2544 –19–16MAR98–1/3

2. Illustration shows examples of worn seal rings (A). I—Sealing area (D) is in inner half of seal ring face (C).

–UN–05DEC96

II—Sealing area (D) not concentric with ID and OD of seal ring.

T85080

A—Seal Ring B—Worn Area (Shaded Area) C—Inner Half of Seal Ring Face D—Sealing Area (Dark Line)

Continued on next page

TM1670 (03FEB09)

02-0250-39

TX,02,VV2544 –19–16MAR98–2/3

330LC and 370 Excavator Repair 020409

PN=167

Axle Shaft, Bearings, and Reduction Gears

Apply a thin film of oil to seal ring face. Put face of seal rings together and hold using tape. 02 0250 40

T82840

4. Wash seal rings and O-rings using a volatile, non-petroleum base solvent to remove all oil. Thoroughly dry parts using a lint-free tissue.

–UN–23FEB89

3. Clean reusable seals by removing all foreign material from seal rings, except seal face (A), using a scraper or a stiff bristled fiber brush.

A—Seal Face

TX,02,VV2544 –19–16MAR98–3/3

TM1670 (03FEB09)

02-0250-40

330LC and 370 Excavator Repair 020409

PN=168

Axle Shaft, Bearings, and Reduction Gears

02 0250 41

TM1670 (03FEB09)

02-0250-41

330LC and 370 Excavator Repair 020409

PN=169

Axle Shaft, Bearings, and Reduction Gears

Assemble Propel Gearbox—370

T115504

–UN–08JUN98

02 0250 42

Continued on next page

TM1670 (03FEB09)

02-0250-42

CED,OUOE023,161 –19–18APR00–1/12

330LC and 370 Excavator Repair 020409

PN=170

Axle Shaft, Bearings, and Reduction Gears 1—Third Planet Carrier 2—Third Planet Sun Gear 3—Thrust Washer (6 used) 4—Needle Bearing (3 used) 5—Second Planet Gear 6—Pin (3 used) 7—Spring Pin (3 used) 8—Second Planet Carrier 9—Spacer 10—Second Planet Sun Gear 11—First Planet Carrier 12—Propel Gear Shaft (First Planet Sun)

13—O-Ring 14—Ring Gear 15—Cap Screw (30 used) 16—Snap Ring 17—Thrust Plug 18—Ball Bearing 19—Cover 20—Cap Screw (16 used) 21—Plug 22—Pin (3 used) 23—Spring Pin (3 used)

24—Thrust Washer (6 used) 25—First Planet Gear (3 used) 26—Needle Bearing (3 used) 27—Spring Pin (4 used) 28—Pin (4 used) 29—Thrust Washer (8 used) 30—Needle Bearing (8 used) 31—Third Planet Gear (4 used) 32—Lock Washer (24 used) 33—Cap Screw (24 used) 34—Cap Screw (2 used)

35—Lock Plate 36—Nut 37—Roller Bearing (2 used) 38—Sprocket 39—Drum 40—Metal Face Seal 41—Housing 42—O-Ring 43—Propel Motor 44—Lock Washer (8 used) 45—Cap Screw (8 used) 02 0250 43

CED,OUOE023,161 –19–18APR00–2/12

IMPORTANT: O-ring and seat surfaces for O-ring must be clean, dry, and oil free so O-ring does not slip.

–UN–13JUL89

1. Thoroughly clean O-ring and seat surfaces on housing and metal face seal using a volatile, nonpetroleum base solvent and lint-free tissues.

T7029FD

2. Install O-ring on metal face seal. 3. Check that metal face seal is installed squarely. 4. Thoroughly clean O-ring and seat surfaces on drum and metal face seal using a volatile, nonpetroleum base solvent and lint-free tissues

A—Metal Face Seal

Continued on next page

TM1670 (03FEB09)

02-0250-43

CED,OUOE023,161 –19–18APR00–3/12

330LC and 370 Excavator Repair 020409

PN=171

Axle Shaft, Bearings, and Reduction Gears

–UN–23AUG88

TS227

6. Wipe any finger prints and foreign materials off each metal face seal. Apply a thin film of oil on each metal face seal. 7. Heat bearing cone (A). Propel Gearbox (370)—Specification Bearing Cone—Temperature ............................... 50—70°C (122—158°F)

–UN–13JUL89

8. Install bearing cone (A) on housing.

T7029DZ

A—Bearing Cone B—Metal Face Seal

CED,OUOE023,161 –19–18APR00–4/12

NOTE: Be sure that cups are tight against bore. 9. Install bearing cups (A) in drum using brass drift.

–UN–13JUL89

A—Bearing Cups

T7029EA

02 0250 44

Continued on next page

TM1670 (03FEB09)

02-0250-44

CED,OUOE023,161 –19–18APR00–5/12

330LC and 370 Excavator Repair 020409

PN=172

Axle Shaft, Bearings, and Reduction Gears

CAUTION: The approximate weight of the drum is 204 kg (450 lb).

–UN–01AUG89

Propel Gearbox (370)—Specification Drum—Weight ............................................. 204 kg (450 lb) approximate

10. Install bearing (B).

T7029DV

11. Install drum (A). A—Drum B—Bearing

CED,OUOE023,161 –19–18APR00–6/12

12. Install and hand tighten nut (B). 13. Turn drum right and left three times.

–UN–01AUG89

14. Tighten nut using DFT1075 Propel Gearbox Nut Wrench (A).

T7029DU

Propel Gearbox (370)—Specification Propel Gearbox Nut—Torque...................................... 785 N•m (580 lb-ft)

A—DFT1075 Propel Bearing Gearbox Nut Wrench B—Nut

CED,OUOE023,161 –19–18APR00–7/12

15. Install lock plate (A). Adjust nut and lock plate so tab fits in notch in housing. 16. Install cap screws (B) and tighten. –UN–13JUL89

Propel Gearbox (370)—Specification Lock Plate Cap Screw—Torque ...................................... 88 N•m (65 lb-ft)

T7029DT

A—Lock Plate B—Cap screw (2 used)

Continued on next page

TM1670 (03FEB09)

02-0250-45

CED,OUOE023,161 –19–18APR00–8/12

330LC and 370 Excavator Repair 020409

PN=173

02 0250 45

Axle Shaft, Bearings, and Reduction Gears 17. Install parts (C—F). 18. Install spring pins (B). A—Third Planet Carrier B—Spring Pin (4 used) C—Pin (4 used) D—Thrust Washer (8 used) E—Needle Bearing (8 used) F—Third Planet Gear (4 used)

T115498

–UN–08JUN98

02 0250 46

CED,OUOE023,161 –19–18APR00–9/12

19. Install parts (C—F). 20. Install spring pins (B).

T115497

–UN–08JUN98

A—First Planet Carrier B—Spring Pin (3 used) C—Pin (3 used) D—Thrust Washer (3 used) E—First Planet Gear (3 used) F—Needle Bearing (3 used)

Continued on next page

TM1670 (03FEB09)

02-0250-46

CED,OUOE023,161 –19–18APR00–10/12

330LC and 370 Excavator Repair 020409

PN=174

Axle Shaft, Bearings, and Reduction Gears

T115490

–UN–08JUN98

02 0250 47

1—Third Planet Carrier Assembly 2—Third Planet Sun Gear 3—Second Planet Carrier Assembly

4—Spacer 5—Second Planet Sun Gear 6—First Planet Carrier Assembly 7—Plug

8—Cap Screw (16 used) 9—Cover 10—Ball Bearing 11—Thrust Plug 12—Snap Ring

Continued on next page

TM1670 (03FEB09)

02-0250-47

13—Cap Screw (30 used) 14—Ring Gear 15—O-Ring 16—Propel Gear Shaft (First Planet Sun)

CED,OUOE023,161 –19–18APR00–11/12

330LC and 370 Excavator Repair 020409

PN=175

Axle Shaft, Bearings, and Reduction Gears

CAUTION: The approximate weight of the third planet carrier is 68 kg (150 lb). Propel Gearbox (370)—Specification Third Planet Carrier Assembly—Weight.................................. 68 kg (150 lb) approximate

21. Install third planet carrier assembly (1).

28. Install ring gear (14). 29. Clean threads of cap screws (24) using cure primer. 30. Apply thread lock and sealer (high strength) to threads of cap screws.

22. Install third planet sun gear (2). 02 0250 48

Propel Gearbox (370)—Specification Ring Gear—Weight................................. 91 kg (200 lb) approximate

31. Install cap screws (24) and tighten. CAUTION: The approximate weight of the second planet carrier is 32 kg (70 lb). Propel Gearbox (370)—Specification Second Planet Carrier Assembly—Weight...................................... 32 kg (70 lb) approximate

23. Install second planet carrier (3). 24. Install spacer and second planet sun gear (5).

Propel Gearbox (370)—Specification Ring Gear Cap Screw—Torque ........................... 392 N•m (289 lb-ft)

32. Clean mating surfaces of cover (9) and ring gear (14) using cure primer. 33. Apply plastic gasket to mating surfaces of ring gear (14). 34. Install cover (9).

CAUTION: The approximate weight of the first planet carrier is 27 kg (60 lb).

35. Install cap screws (8) and tighten.

Propel Gearbox (370)—Specification First Planet Carrier Assembly— Weight ......................................................... 27 kg (60 lb) approximate

Propel Gearbox (370)—Specification Propel Gearbox Cap Screw— Torque................................................................... 137 N•m (101 lb-ft)

25. Install first planet carrier assembly (6).

36. Add gear oil. (See Swing Gearbox, Propel Gearbox and Pump Gearbox Oils in Fuels and Lubricants, Group 0004.)

26. Install propel gear shaft (first planet sun gear). (16).

37. Clean threads of fill plug using cure primer. Apply pipe sealant.

27. Install O-ring (15). CAUTION: The approximate weight of ring gear is 91 kg (200 lb).

38. Install fill plug.

CED,OUOE023,161 –19–18APR00–12/12

TM1670 (03FEB09)

02-0250-48

330LC and 370 Excavator Repair 020409

PN=176

Group 0260

Hydraulic System Essential Tools NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC).

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,21613 –19–08MAY00–1/2 T7782AH –UN–19JUN92

Spanner Wrench . . . . . . . . . . . . . . . . . . . . . . JDG911 For 330LC, to remove and install bearing nut from drive shaft for propel motor. CED,OUOE003,21613 –19–08MAY00–2/2

Service Equipment and Tools NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC). Some tools may be available from a local supplier.

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,21614 –19–08MAY00–1/9

Lifting Bracket . . . . . . . . . . . . . . . . . . . . . . . DF10631 Use with DFT1130 to remove and install propel motor.

1 Fabricated tool, dealer made. (See Section 99 for instructions to make tool.)

Continued on next page

TM1670 (03FEB09)

02-0260-1

CED,OUOE003,21614 –19–08MAY00–2/9

330LC and 370 Excavator Repair 020409

PN=177

02 0260 1

Hydraulic System Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . DFT11301 Use with DF1063 to remove and install propel motor.

02 0260 2

1 Fabricated tool, dealer made. (See Section 99 for instructions to make tool.)

CED,OUOE003,21614 –19–08MAY00–3/9

Torque Adapter. . . . . . . . . . . . . . . . . . . . . . . DF10381 To check rolling drag torque of propel motor rotor drive shaft (330LC).

1 Fabricated tool, dealer made. (See Section 99 for instructions to make tool.)

CED,OUOE003,21614 –19–08MAY00–4/9

Allen Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . 6 mm Install in pivot plug to hold valve plate and link in position.

CED,OUOE003,21614 –19–08MAY00–5/9

Wooden Dowel . . . . . . . . . . . . . . . . . 4.8 mm (3/16 in.) To assist in aligning motor valve housing with motor shaft and brake housing during installation. CED,OUOE003,21614 –19–08MAY00–6/9

Hex Key Wrench . . . . . . . . . . . . . . . . . . . . . . . . 8 mm To tighten ball seat to specified torque.

Continued on next page

TM1670 (03FEB09)

02-0260-2

CED,OUOE003,21614 –19–08MAY00–7/9

330LC and 370 Excavator Repair 020409

PN=178

Hydraulic System Rotary Manifold Lifting Tool1 To remove and install rotary manifold.

1 Fabricated tool, dealer made. (See Section 99 for instructions to make tool.)

CED,OUOE003,21614 –19–08MAY00–8/9

Air Test Plug . . . . . . . . . . . . . . . . . . . . . . . . JDG185 To seal port and apply air pressure to rotary manifold for pressure test. CED,OUOE003,21614 –19–08MAY00–9/9

Other Material Number

Name

Use

TY16285 (U.S.) CXTY16285 (Canadian) 7649 (LOCTITE)

Cure Primer

To speed cure time of adhesives and sealants.

T43512 (U.S.) TY9473 (Canadian) 242 (LOCTITE)

Thread Lock and Sealer (Medium Strength)

Apply to threads of propel motor cap screws.

T43513 (U.S.) TY9474 (Canadian) 271 (LOCTITE)

Thread Lock and Sealer (High Strength)

Apply to threads of servo piston link pivot plugs. Apply to threads of ball seat.

T43514 (U.S.) TY9475 (Canadian) 277 (LOCTITE)

Rigid Form-In-Place Gasket

Apply to OD of motor shaft lip seal.

TY2098 (U.S.)

Multi-Purpose Grease

To provide a light seal between surfaces.

LOCTITE is a trademark of Loctite Corp.

TM1670 (03FEB09)

CED,OUOE003,21615 –19–08MAY00–1/1

02-0260-3

330LC and 370 Excavator Repair 020409

PN=179

02 0260 3

Hydraulic System

Specifications Item

Measurement

Specification

Propel Motor and Brake

Weight

93 kg (205 lb) approximate

Propel Motor and Brake-to-Frame Cap Screw

Torque

265 N•m (195 lb-ft)

Propel Motor Cover Cap Screw

Torque

90 N•m (65 lb-ft)

Disk Spring

Height

6.4—6.5 mm (0.25—0.26 in.)

Disk

Thickness

3.25—3.30 mm (0.128—0.130 in.)

Plate

Thickness

1.75—1.80 mm (0.069—0.071 in.)

Pivot Plug

Torque

49 N•m (36 lb-ft)

Shoulder Bolt

Torque

49 N•m (36 lb-ft)

Servo Piston Cover Cap Screw

Torque

88 N•m (65 lb-ft)

Bearing Cone

Temperature

70—90°C (158—194°F)

Motor Drive Shaft

Rolling Drag Torque

2.5—3.5 N•m (22—31 lb-in.)

Propel Motor and Brake (330LC)

02 0260 4

Brake Valve-to-Motor Housing Cap Torque Screw

217 N•m (160 lb-ft)

Brake Pressure Reducing Spool Plug

Torque

34 N•m (25 lb-ft)

Alignment Port Plug

Torque

88 N•m (65 lb-ft)

Ball Seat

Torque

14.5 N•m (128 lb-in.)

Park Brake Release Shuttle Valve Plug

Torque

14.5 N•m (128 lb-in.)

Servo Piston Operating Shuttle Valve Plug

Torque

14.5 N•m (128 lb-in.)

Counterbalance Valve Plug

Torque

340 N•m (250 lb-ft)

Relief Valve

Torque

540 N•m (398 lb-ft)

Continued on next page

TM1670 (03FEB09)

02-0260-4

CED,OUOE003,21616 –19–08MAY00–1/3

330LC and 370 Excavator Repair 020409

PN=180

Hydraulic System

Item

Measurement

Specification

Check Valve Plug

Torque

235 N•m (173 lb-ft)

Brake Pressure Reducing Valve Plug

Torque

34 N•m (25 lb-ft)

Propel Motor Cover

Weight

29 kg (64 lb) approximate

Propel Motor and Brake

Weight

144 kg (318 lb) approximate

Propel Motor Cap Screw

Torque

294 N•m (217 lb-ft)

Valve Housing and Cover

Weight

36 kg (80 lb) approximate

Piston and Shoe

Clearance

0.5 mm (0.020 in.) new 0.7 mm (0.028) maximum allowable wear

Cylinder Bore and Piston

Clearance

0.045 mm (0.0018 in.) new 0.060 mm (0.0024 in.) maximum allowable wear

Piston and Housing Bore

Clearance

0.018 mm (0.00071 in.) new 0.040 mm (0.0016 in.) maximum allowable wear

Valve Housing and Cover Cap Screw

Torque

274 N•m (202 lb-ft)

Counterbalance Valve Cap Screw

Torque

108 N•m (80 lb-ft)

Crossover Relief Valve Plug

Torque

375 N•m (277 lb-ft)

Speed Selector Valve Body and Spool

Clearance

0.018 mm (0.0007 in.) standard 0.040 mm (0.0016 in.) maximum allowable wear

Speed Selector Valve Plug

Torque

84 N•m (62 lb-ft)

Speed Selector Valve Cap Screw

Torque

34 N•m (25 lb-ft)

Counterbalance Valve Cap Screw

Torque

108 N•m (80 lb-ft)

Counterbalance Valve Spool Plug

Torque

88 N•m (65 lb-ft)

Propel Motor and Brake (370)

Continued on next page

TM1670 (03FEB09)

02-0260-5

02 0260 5

CED,OUOE003,21616 –19–08MAY00–2/3

330LC and 370 Excavator Repair 020409

PN=181

Hydraulic System

Item

Measurement

Specification

Counterbalance Check Valve Plug

Torque

365 N•m (269 lb-ft)

Counterbalance Valve End Cap

Torque

108 N•m (80 lb-ft)

Rotary Manifold

Weight

27 kg (60 lb) approximate

Manifold-to-Frame Cap Screw

Torque

34 N•m (25 lb-ft)

Stop Cap Screw

Torque

65 N•m (50 lb-ft)

Cover-to-Housing Cap Screw

Torque

50 N•m (35 lb-ft)

Rotary Manifold

02 0260 6

CED,OUOE003,21616 –19–08MAY00–3/3

TM1670 (03FEB09)

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PN=182

Hydraulic System

Remove and Install Propel Motor and Park Brake—330LC 1. Swing upperstructure 90°. Lower bucket to ground.

T6811AJ

–UN–18OCT88

CAUTION: Prevent possible injury from unexpected machine movement. Block both tracks when removing propel motors. When propel motors are removed, machine has no brakes and can move. The machine will roll free on a slope or while being towed. 2. Block tracks. 3. Drain oil from propel gearbox. Approximate capacity is 7.5 L (8.0 qt).

CED,OUOE023,168 –19–29MAY98–1/4

–UN–12NOV92

CAUTION: High pressure release of oil from pressurized system can cause serious burns or penetrating injury. The hydraulic tank is pressurized. Do not remove vent plug (A). Release pressure by loosening vent plug.

T7869AT

4. Loosen vent plug (A) to release air pressure in oil hydraulic tank. 5. Remove propel motor cover. A—Vent Plug

Continued on next page

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330LC and 370 Excavator Repair 020409

PN=183

02 0260 7

Hydraulic System

–UN–08DEC08

CAUTION: To avoid injury from escaping fluid under pressure, stop engine and relieve the pressure in the system before disconnecting or connecting hydraulic or other lines. Tighten all connections before applying pressure. NOTE: Port AV is forward port for right motor. Port BV is on top and is the forward port for the left motor.

X9811

6. Disconnect lines (A—D). CAUTION: The approximate weight of propel motor and brake is 93 kg (205 lb). Propel Motor and Brake (330LC)—Specification Propel Motor and Brake—Weight ................... 93 kg (205 lb) approximate

7. Loosen cap screws with lock washers (E).

–UN–28SEP94

8. Connect propel motor and brake to a hoist using lifting straps or chains and DF1063 Lifting Bracket and DFT1130 Adapter. (See Section 99 for instructions to make tools.)

T8318AB

NOTE: To assist in removal and installation of propel motor and brake, remove the hex head from two M18 x 2.5, 200 mm long cap screws. Use cap screws as guide pins in the cap screw holes. 9. Remove cap screws and lock washers to remove propel motor and brake. Remove O-ring. 10. Replace parts as necessary.

–UN–20SEP94

NOTE: If splines of the motor cannot be aligned during installation, remove cover from propel gearbox and remove propel shaft (first planet sun gear). Finish motor installation and then install propel shaft and cover. 11. Install O-ring. Install propel motor and brake. 12. Install and tighten cap screws (E).

T8318AC

02 0260 8

Propel Motor and Brake (330LC)—Specification Propel Motor and Brake-to-Frame Cap Screw—Torque .................................................... 265 N•m (195 lb-ft)

Right Side Shown A—Motor Drain Port-to-Rotary Manifold Bottom Tee Line B—Port AV-to-Rotary Manifold Port 2 Line C—Motor Speed Change Port-to-Rotary Manifold Top Port Line D—Port BV-to-Rotary Manifold Port 1 Line E—Cap Screw and Lock Washer (6 used)

Continued on next page

TM1670 (03FEB09)

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CED,OUOE023,168 –19–29MAY98–3/4

330LC and 370 Excavator Repair 020409

PN=184

Hydraulic System 13. Connect lines (A—D). 14. Add gear oil. (See Swing Gearbox, Propel Gearbox, and Pump Gearbox Oil, Group 0004.) 15. Do propel motor start-up procedure. (See procedure in this group.) –UN–28SEP94

16. Install motor cover and tighten cap screws.

T8318AB

Propel Motor and Brake (330LC)—Specification Propel Motor Cover Cap Screw— Torque ............................................................................. 90 N•m (65 lb-ft)

A—Motor Drain Port-to-Rotary Manifold Bottom Tee Line B—Port AV-to-Rotary Manifold Port 2 Line C—Motor Speed Change Port-to-Rotary Manifold Top Port Line D—Port BV-to-Rotary Manifold Port 1 Line E—Cap Screw and Lock Washer (6 used)

CED,OUOE023,168 –19–29MAY98–4/4

Propel Motor and Park Brake Start-Up Procedure—330LC

T7915BB

–UN–11JAN93

IMPORTANT: Propel motor will be damaged if not filled with oil before operating propel function. Procedure must be performed whenever a new propel motor is installed or oil has been drained from the motor. 1. Disconnect propel motor drain line (A). 2. Fill motor with hydraulic oil until oil reaches the top of drain port.

A—Propel Motor Drain Line

NOTE: Use a funnel with suitable diameter neck to allow air to escape while filling. 3. Connect line (A).

CED,OUOE023,169 –19–29MAY98–1/1

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=185

02 0260 9

Hydraulic System

Remove and Install Propel Motor and Park Brake—370 1. Swing upperstructure 90°. Lower bucket to ground. –UN–18OCT88 T6811AJ

2. Block tracks. 3. Drain oil from propel gearbox. Approximate oil capacity is 8.5 L (9.0 qt).

CED,OUOE023,170 –19–08MAY00–1/3

–UN–12NOV92

T7869AT

02 0260 10

CAUTION: The approximate weight of propel motor cover is 29 kg (64 lb). A—Vent Plug

Propel Motor and Brake (370)—Specification Propel Motor Cover—Weight ............................ 29 kg (64 lb) approximate

5. Remove propel motor cover.

Continued on next page

TM1670 (03FEB09)

02-0260-10

CED,OUOE023,170 –19–08MAY00–2/3

330LC and 370 Excavator Repair 020409

PN=186

Hydraulic System

–UN–08DEC08

X9811

CAUTION: The approximate weight of propel motor and brake is 144 kg (318 lb). Propel Motor and Brake (370)—Specification Propel Motor and Brake—Weight ................. 144 kg (318 lb) approximate

7. Attach propel motor (F) to a hoist.

–UN–25AUG89

8. Remove cap screws (E) and remove propel motor (F). 9. Replace parts as necessary.

T7029FQ

10. Install propel motor (F). 11. Clean cap screws (E) threads. Apply cure primer. 12. Apply thread lock and sealer (medium strength) to cap screw threads. 13. Install and tighten cap screws (E). Propel Motor and Brake (370)—Specification Propel Motor Cap Screw—Torque .............................. 294 N•m (217 lb-ft)

14. Fill hydraulic port before connecting drain line (C).

Right Propel Motor Shown—370 A—Propel Reverse Port-to-Rotary Manifold Port Line B—Propel Forward Port-to-Rotary Manifold Port Line C—Drain Port-to-Rotary Manifold Port Line D—Two Speed Pilot Control Port-to-Rotary Manifold Port Line E—Cap Screw (4 used) F—Propel Motor

15. Connect lines (A—D). 16. Do propel start-up procedure. (See procedure in this group.) 17. Install propel motor cover.

CED,OUOE023,170 –19–08MAY00–3/3

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=187

02 0260 11

Hydraulic System

Propel Motor and Park Brake Start-Up Procedure—370 IMPORTANT: Propel motor will be damaged if not filled with oil before operating propel function. Procedure must be performed whenever a new propel motor is installed or oil has been drained from the motor. 1. Disconnect propel motor drain line (A). 2. Fill motor with hydraulic oil until oil reaches the top of drain port. NOTE: Use a funnel with suitable diameter neck to allow air to escape while filling.

–UN–28FEB94

3. Connect line (A). A—Propel Motor Drain Line

T8173AH

02 0260 12

CED,OUOE023,171 –19–02JUN99–1/1

TM1670 (03FEB09)

02-0260-12

330LC and 370 Excavator Repair 020409

PN=188

Hydraulic System

02 0260 13

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=189

Hydraulic System

Disassemble Propel Motor and Park Brake—330LC

T8319AF

–UN–28SEP94

02 0260 14

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=190

Hydraulic System 1—Motor Valve Housing 2—Bushing 3—Plate 4—Valve Plate 5—O-Ring 6—O-Ring 7—Disk Spring 8—Piston 9—O-Ring

10—O-Ring 11—Disk (4 used) 12—Plate (5 used) 13—Spacer 14—Bearing 15—Spacer 16—Bearing 17—Nut

18—Snap Ring 19—Lip Seal 20—Center Shaft 21—Motor Shaft and Brake Housing 22—Pin 23—Piston (7 used) 24—Rotor

25—Spring 26—Link 27—Piston Seal (2 used) 28—O-Ring 29—Servo Piston 30—Cover 31—Socket Head Screws (4 used)

CED,OUOE023,172 –19–29MAY98–2/12

CAUTION: Use a lifting device for heavy components.

–UN–20SEP94

IMPORTANT: Valve plate and pistons have machined surfaces. Do not let valve plate and pistons drop.

T8319BJ

1. Remove four cap screws to remove propel motor valve housing (A) from propel motor housing (F). Make sure valve plate in valve housing is not damaged. 2. Remove parts (B—D and G). A—Propel Motor Valve Housing B—O-Ring C—Disk Spring D—O-Ring E—Rotor Assembly F—Propel Motor Shaft and Brake Housing G—O-Ring

IMPORTANT: Pistons must be installed into the same bores because of wear pattern. Mark pistons and respective rotor and shaft bores for assembly. 3. Mark pistons and bores in rotor (E) so pistons are installed into the same bores at assembly. Remove rotor assembly.

CED,OUOE023,172 –19–29MAY98–3/12

4. Remove retaining ring (A) to disassemble parts (B—E).

T8319BO

–UN–26SEP94

A—Retaining Ring B—Rotor C—Spring D—Center Shaft E—Pin

Continued on next page

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330LC and 370 Excavator Repair 020409

PN=191

02 0260 15

Hydraulic System 5. Mark pistons and bores in shaft so pistons are installed into the same bores at assembly.

T8319BP

–UN–20SEP94

Move piston towards the center of the assembly to remove piston. Remove remaining pistons.

02 0260 16

CED,OUOE023,172 –19–29MAY98–5/12

NOTE: Remove piston evenly from bore. Do not scratch or damage piston or bore. 6. Make sure brake port (A) is clear to allow air to enter as piston (B) is removed from bore. 7. Remove brake parts (B—G). NOTE: If parts are not within specification, replace parts. 8. Inspect brake parts for wear or damage.

–UN–20SEP94

Propel Motor and Brake (330LC)—Specification Disk Spring—Height .................................... 6.4—6.5 mm (0.25—0.26 in.) Disk—Thickness .................................. 3.25—3.30 mm (0.128—0.130 in.) Plate—Thickness ................................. 1.75—1.80 mm (0.069—0.071 in.)

T8319BR

A—Brake Port B—Piston C—O-Ring D—O-Ring E—Disk (4 used) F—Plate (5 used) G—Spacer

CED,OUOE023,172 –19–29MAY98–6/12

9. Turn motor shaft and brake housing over. Hit end of drive shaft with a soft-faced hammer to remove motor drive shaft assembly from housing.

–UN–20SEP94

10. Remove snap ring (A) and lip seal (B).

T8319BY

A—Snap Ring B—Lip Seal

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=192

Hydraulic System 11. Remove nut (B) using JDG911 Spanner Wrench. 12. Use a knife edge puller and a press to remove parts (C—E) from shaft (A). 13. Replace parts as necessary. A—Motor Drive Shaft B—Nut C—Roller Bearing D—Spacer E—Roller Bearing

T8320AE

–UN–11OCT94

02 0260 17

CED,OUOE023,172 –19–29MAY98–8/12

14. Remove cover (A) and O-ring. IMPORTANT: Valve plate and slide plate have machined surfaces. Do not let plates drop. 15. Remove plug and O-ring (B) from valve housing to remove shoulder bolt (C) using an Allen wrench. 16. Remove valve plate and link assembly (D). Make sure machined surfaces are not damaged during removal.

T8321AF

–UN–20SEP94

A—Cover B—Plug and O-Ring C—Shoulder Bolt D—Valve Plate and Link Assembly

Continued on next page

TM1670 (03FEB09)

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CED,OUOE023,172 –19–29MAY98–9/12

330LC and 370 Excavator Repair 020409

PN=193

Hydraulic System 17. Remove remaining parts (B—D) from valve housing. 18. Inspect piston seals (E) for wear or damage, replace as necessary. A—Valve Plate and Link Assembly B—Plate C—Pin (2 used) D—Servo Piston E—Piston Seal (2 used)

T8321AG

–UN–20SEP94

02 0260 18

CED,OUOE023,172 –19–29MAY98–10/12

19. Disassemble servo piston parts (A—E).

T7685IE

–UN–27APR92

A—Plug B—O-Ring C—Spool D—Spring E—Piston Ring (2 used)

CED,OUOE023,172 –19–29MAY98–11/12

21. If necessary, remove pivot plugs (A) to remove valve plate (C). Mark valve plate so plate can be installed in same position as removed.

T8321AH

A—Pivot Plug B—Bushing C—Valve Plate

–UN–20SEP94

20. Inspect bushing (B). Remove bushing if replacement is necessary.

CED,OUOE023,172 –19–29MAY98–12/12

TM1670 (03FEB09)

02-0260-18

330LC and 370 Excavator Repair 020409

PN=194

Hydraulic System

02 0260 19

TM1670 (03FEB09)

02-0260-19

330LC and 370 Excavator Repair 020409

PN=195

Hydraulic System

Assemble Propel Motor and Park Brake—330LC

T8320AF

–UN–26SEP94

02 0260 20

Continued on next page

TM1670 (03FEB09)

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CED,OUOE023,174 –19–18MAY00–1/14

330LC and 370 Excavator Repair 020409

PN=196

Hydraulic System 02—Motor Shaft and Brake Housing 04—Motor Drive Shaft 06—Roller Bearing 07—Roller Bearing 08—Spacer 09—Nut 11—Lip Seal 12—Snap Ring 14—Rotor 17—Piston (7 used)

19—Center Shaft 20—Spring 21—Pin 22—Retaining Ring 24—Disk (4 used) 25—Plate (5 used) 26—Spacer 28—Piston 29—O-Ring 30—O-Ring

31—Disk Spring 33—O-Ring 34—O-Ring 37—Motor Valve Housing 38—Cap Screw (4 used) 40—Plate 45—Valve Plate 46—Bushing 48—Link 49—Pivot Plug (2 used)

51—Shoulder Bolt 53—Servo Piston 55—Piston Seal (2 used) 57—O-Ring 60—Plug 61—O-Ring 62—Plug 63—O-Ring 64—Cover 65—Cap Screw (4 used)

CED,OUOE023,174 –19–18MAY00–2/14

1. Install bushing (B) using disk drivers, until bushing is even with valve plate (C).

–UN–20SEP94

2. If removed, apply thread lock and sealer (high strength) to threads of pivot plugs (A). DO NOT allow thread lock and sealer on the smooth portion of the pivot plugs.

T8321AH

3. Install valve plate and pivot plugs (A) in link. Tighten pivot plugs. Propel Motor and Brake (330LC)—Specification Pivot Plug—Torque ......................................................... 49 N•m (36 lb-ft) A—Pivot Plug (2 used) B—Bushing C—Valve Plate

CED,OUOE023,174 –19–18MAY00–3/14

IMPORTANT: Piston seals are brittle. Use care not to chip, crack or break seals. 4. Assemble servo piston parts (A—E).

T7685IE

–UN–27APR92

A—Plug B—O-Ring C—Spool D—Spring E—Piston Ring (2 used)

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=197

02 0260 21

Hydraulic System 5. Apply clean oil to all internal parts. 6. Use fingers to compress piston seals (E) while installing servo piston (D). IMPORTANT: Valve plate and slide plate have machined surfaces. Use care not damage or scratch machined surfaces. 7. Apply petroleum jelly to both sides of plate (B).

–UN–20SEP94

8. Install parts (A—C). Align link assembly with servo piston.

T8321AG

A—Valve Plate and Link Assembly B—Plate C—Pin (2 used) D—Servo Piston E—Piston Seal (2 used)

CED,OUOE023,174 –19–18MAY00–5/14

9. Install shoulder bolt (C) through link assembly (D) and end of servo piston. Tighten bolt. Propel Motor and Brake (330LC)—Specification Shoulder Bolt—Torque .................................................... 49 N•m (36 lb-ft)

10. Install plug and O-ring (B). 11. Install O-ring and cover (A). Tighten cover cap screws.

–UN–20SEP94

Propel Motor and Brake (330LC)—Specification Servo Piston Cover Cap Screw— Torque ............................................................................. 88 N•m (65 lb-ft)

A—Cover B—Plug and O-Ring C—Shoulder Bolt D—Valve Plate and Link Assembly

T8321AF

02 0260 22

Continued on next page

TM1670 (03FEB09)

02-0260-22

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330LC and 370 Excavator Repair 020409

PN=198

Hydraulic System

–UN–23AUG88

TS227

Propel Motor and Brake (330LC)—Specification Bearing Cone—Temperature ............................... 70—90°C (158—194°F)

13. Install bearing cone (E) on motor drive shaft (A). Make sure cone is tight against shoulder of shaft. Install outer race of bearing. 14. Install outer race of bearing (C) in spacer (D). Make sure race is tight to bottom of bore. Install race and spacer with spacer notches towards larger bearing. 15. Install bearing cone (C) tight against outer race. 16. Apply clean oil to threads of a new nut (B). Install nut with thin shoulder away from bearing.

T8320AE

–UN–11OCT94

A—Motor Drive Shaft B—Nut C—Roller Bearing D—Spacer E—Roller Bearing

Continued on next page

TM1670 (03FEB09)

02-0260-23

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330LC and 370 Excavator Repair 020409

PN=199

02 0260 23

Hydraulic System

A—Nut

T8320AP

T8320AO

–UN–11OCT94

–UN–26SEP94

02 0260 24

B—DF1038 Torque Adapter

17. Tighten nut (A) using JDG911 Spanner Wrench (C) until rolling drag torque is to specification. Propel Motor and Brake (330LC)—Specification Motor Drive Shaft—Rolling Drag Torque........................................... 2.5—3.5 N•m (22—31 lb-in.)

C—JDG911 Spanner Wrench

18. Check rolling drag torque using the DF1038 Torque Adapter (B). (See Section 99 for instructions to make tool.) 19. Stake nut in one place on the thin shoulder.

Continued on next page

TM1670 (03FEB09)

02-0260-24

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330LC and 370 Excavator Repair 020409

PN=200

Hydraulic System 20. Apply rigid form-in-place gasket to outer diameter of oil seal (B).

23. Install snap ring (A).

–UN–20SEP94

NOTE: Use a soft faced hammer to make sure bearings are tight against bottom of bore.

T8319BY

21. Install seal with spring side into bore first. Use a disk driver to push seal to bottom of bore. 22. Apply multi-purpose grease to seal lips.

A—Snap Ring B—Oil Seal

24. Install motor drive shaft assembly into housing, using care not to damage seal lips.

CED,OUOE023,174 –19–18MAY00–9/14

25. Install spacer (G) with notches to bottom of bore and aligned with notches in housing. 26. Install plates (F) and disks (E): • Begin with one plate and align notches in plate with notches in housing gear. • Install one disk. • Repeat step, alternating plates and disks. Keep notches of disks aligned with one another.

–UN–20SEP94

27. Apply petroleum jelly to O-rings (C and D). Install O-rings on piston (B) with rounded side out. 28. Make sure brake port (A) is clear to allow air to exit as piston is installed.

T8319BR

NOTE: To ease installation of piston apply petroleum jelly to outer diameter of piston. 29. Install piston (B) evenly into bore. A—Brake Port B—Piston C—O-Ring D—O-Ring E—Disk (4 used) F—Plate (5 used) G—Spacer

Continued on next page

TM1670 (03FEB09)

02-0260-25

CED,OUOE023,174 –19–18MAY00–10/14

330LC and 370 Excavator Repair 020409

PN=201

02 0260 25

Hydraulic System

T8319BP

–UN–20SEP94

30. Install pistons into same bores as they were removed. Make sure pistons move freely.

02 0260 26

CED,OUOE023,174 –19–18MAY00–11/14

31. Assemble parts (A—E). Make sure pin (E) fits into groove of rotor (B).

T8319BO

–UN–26SEP94

A—Retaining Ring B—Rotor C—Spring D—Center Shaft E—Pin

CED,OUOE023,174 –19–18MAY00–12/14

32. Install rotor (E) so pistons are installed into the same bores as removed.

–UN–20SEP94

33. Install disk spring (C) so inner diameter contacts the piston. 34. Install O-rings (B, D and G).

T8319BJ

A—Propel Motor Valve Housing B—O-Ring C—Disk Spring D—O-Ring E—Rotor Assembly F—Propel Motor Shaft and Brake Housing G—O-Ring

Continued on next page

TM1670 (03FEB09)

02-0260-26

CED,OUOE023,174 –19–18MAY00–13/14

330LC and 370 Excavator Repair 020409

PN=202

Hydraulic System 35. Remove parts (A—C) from motor valve housing (D).

38. Install a 4.8 mm (3/16 in.) wooden dowel or soft rod (F) through reducing valve port and center of valve plate.

T8322BC

37. Move valve plate and servo piston to align pivot plug with port. Install a 6 mm Allen wrench in pivot plug to hold valve plate and link in position.

–UN–20SEP94

36. Remove plug and O-ring from port (E) on side of valve housing.

39. Lift motor valve housing into position over motor shaft and brake housing. Align housings and put dowel into bore of center shaft (G). Carefully bring the housings together. 40. Install and tighten four housing cap screws. Propel Motor and Brake (330LC)—Specification Brake Valve-to-Motor Housing Cap Screw—Torque .................................................... 217 N•m (160 lb-ft)

41. Remove dowel and install parts (A—C). Tighten plug. Propel Motor and Brake (330LC)—Specification Brake Pressure Reducing Spool Plug—Torque................................................................... 34 N•m (25 lb-ft)

Propel Motor and Brake (330LC)—Specification Alignment Port Plug—Torque.......................................... 88 N•m (65 lb-ft)

T8322BD

A—Plug and O-Ring B—Pressure Reducing Spool C—Spring D—Motor Valve Housing E—Alignment Port F—Wooden Dowel or Rod G—Center Shaft

–UN–20SEP94

42. Remove Allen wrench. Install and tighten plug and O-ring.

CED,OUOE023,174 –19–18MAY00–14/14

TM1670 (03FEB09)

02-0260-27

330LC and 370 Excavator Repair 020409

PN=203

02 0260 27

Hydraulic System

Disassemble and Assemble Propel Motor Brake Valve Housing—330LC

T8322BE

–UN–26SEP94

02 0260 28

A—Plug (2 used) B—O-Ring (2 used) C—Counterbalance Spring (2 used) D—Spool Plug (2 used) E—Counterbalance Spool F—Plug (4 used)

G—O-Ring (4 used) H—Ball Seat (2 used) I—Ball (2 used) J—Plug (2 used) K—O-Ring (2 used) L—Check Valve Spring (2 used)

M—Check Valve Poppet (2 used) N—Relief Valve (2 used) O—Motor Valve Housing P—O-Ring (2 used) Q—Plug (10 used)

Continued on next page

TM1670 (03FEB09)

02-0260-28

R—O-Ring (10 used) S—Plug T—O-Ring U—Pressure Reducing Valve Spool V—Pressure Reducing Spring

CED,OUOE023,175 –19–18MAY00–1/7

330LC and 370 Excavator Repair 020409

PN=204

Hydraulic System Park Brake Release Shuttle Valve—330LC NOTE: Valve can be removed with propel motor on machine. –UN–20SEP94

Clean threads of seat (B). Apply cure primer and thread lock and sealer (high strength).

T8323AB

Install ball (C) and seat (B). Tighten seat (B) using an 8 mm hex key wrench. Propel Motor and Brake (330LC)—Specification Ball Seat—Torque ..................................................... 14.5 N•m (128 lb-in.) A—Plug with O-Ring B—Ball Seat C—Ball

Install and tighten plug and O-ring (A). Propel Motor and Brake (330LC)—Specification Park Brake Release Shuttle Valve Plug—Torque............................................................. 14.5 N•m (128 lb-in.)

CED,OUOE023,175 –19–18MAY00–2/7

Servo Piston Operating Shuttle Valve—330LC NOTE: Valve can be removed with propel motor on machine. –UN–20SEP94

Clean threads of seat (B). Apply cure primer and thread lock and sealer (high strength).

T8323AJ

Install and tighten plug and O-ring (A). Propel Motor and Brake (330LC)—Specification Servo Piston Operating Shuttle Valve Plug—Torque .................................................. 14.5 N•m (128 lb-in.)

Continued on next page

TM1670 (03FEB09)

02-0260-29

CED,OUOE023,175 –19–18MAY00–3/7

330LC and 370 Excavator Repair 020409

PN=205

02 0260 29

Hydraulic System Counterbalance Valve—330LC NOTE: Valve can be removed with propel motor on machine. Apply clean oil to spool (D). Install spool plug (C) with smaller diameter toward spool. Install and tighten plug and O-ring (A). Propel Motor and Brake (330LC)—Specification Counterbalance Valve Plug— Torque ......................................................................... 340 N•m (250 lb-ft)

T8323AE

–UN–20SEP94

A—Plug and O-Ring (2 used) B—Spring (2 used) C—Spool Plug (2 used) D—Counterbalance Spool

CED,OUOE023,175 –19–18MAY00–4/7

Relief Valves—330LC NOTE: Valves can be removed with propel motor on machine. –UN–20SEP94

Tighten relief valve (A).

T8323AK

Propel Motor and Brake (330LC)—Specification Relief Valve—Torque .................................................. 540 N•m (398 lb-ft)

–UN–20SEP94

A—Relief Valve B—O-Ring C—Backup Ring (2 used) D—O-Ring

T8323AL

02 0260 30

Continued on next page

TM1670 (03FEB09)

02-0260-30

CED,OUOE023,175 –19–18MAY00–5/7

330LC and 370 Excavator Repair 020409

PN=206

Hydraulic System Check Valves—330LC

Tighten plug (C). Propel Motor and Brake (330LC)—Specification Check Valve Plug—Torque ......................................... 235 N•m (173 lb-ft)

T8323AT

Install parts (A—C).

–UN–20SEP94

NOTE: Valves can be removed with propel motor on machine.

A—Plug with O-Ring (2 used) B—Spring (2 used) C—Poppet (2 used)

CED,OUOE023,175 –19–18MAY00–6/7

Brake Pressure Reducing Valve—330LC

Tighten plug (A). Propel Motor and Brake (330LC)—Specification Brake Pressure Reducing Valve Plug—Torque................................................................... 34 N•m (25 lb-ft)

T8322BC

Install parts (A—C).

–UN–20SEP94

NOTE: Valve can be removed with propel motor on machine.

A—Plug and O-Ring B—Spool C—Spring

CED,OUOE023,175 –19–18MAY00–7/7

TM1670 (03FEB09)

02-0260-31

330LC and 370 Excavator Repair 020409

PN=207

02 0260 31

Hydraulic System

Disassemble and Assemble Propel Motor and Brake—370

T7029BS

–UN–06SEP89

02 0260 32

Continued on next page

TM1670 (03FEB09)

02-0260-32

CED,OUOE023,176 –19–11MAY00–1/30

330LC and 370 Excavator Repair 020409

PN=208

Hydraulic System 1—Spring (4 used) 2—Piston (4 used) 3—Retainer Plate 4—Ball 5—Ball Guide 6—Piston 7—Cylinder Block 8—Valve Plate 9—Snap Ring

10—Bearing Race 11—Needle Bushing 12—Bushing 13—Valve Housing and Cover 14—O-Ring (2 used) 15—Spring (10 used) 16—O-Ring (2 used) 17—Piston 18—O-Ring

19—Plate (3 used) 20—Plate (4 used) 21—Spring (9 used) 22—Swash Plate 23—Ball (2 used) 24—Roller Bearing 25—Washer 26—Snap Ring 27—O-Ring

28—Oil Seal 29—Snap Ring 30—Speed Selector Valve 31—Valve (2 used) 32—Spring (2 used) 33—O-Ring (2 used) 34—Plug (2 used) 35—Relief Valve (2 used) 36—O-Ring (7 used)

CED,OUOE023,176 –19–11MAY00–2/30

CAUTION: The approximate weight of valve housing and cover is 36 kg (80 lb).

–UN–14JUL89

Propel Motor and Brake (370)—Specification Valve Housing and Cover— Weight................................................................ 36 kg (80 lb) approximate

T7029BT

1. Remove cap screws (B) to remove counterbalance valve (C). 2. Remove cap screws (A) to remove valve housing and cover (D). A—Cap Screw (9 used) B—Cap Screw (8 used) C—Counterbalance Valve D—Valve Housing and Cover

CED,OUOE023,176 –19–11MAY00–3/30

3. Remove O-ring (A) and springs (B). 4. Remove needle bearing (C).

T7029BU

–UN–14JUL89

A—O-Ring B—Spring (10 used) C—Needle Bearing

Continued on next page

TM1670 (03FEB09)

02-0260-33

CED,OUOE023,176 –19–11MAY00–4/30

330LC and 370 Excavator Repair 020409

PN=209

02 0260 33

Hydraulic System 5. Remove bushing (A) and valve plate (B). 6. Remove piston (C) using M8-1.25 cap screws in tapped holes to pull piston from housing. –UN–14JUL89

7. Remove O-rings from brake piston (C).

T7029CO

A—Bushing B—Valve Plate C—Piston 02 0260 34

CED,OUOE023,176 –19–11MAY00–5/30

8. Remove disks plates (A) and friction plates (B).

T7029CP

–UN–14JUL89

A—Disk Plate (4 used) B—Friction Plate (3 used)

CED,OUOE023,176 –19–11MAY00–6/30

9. Remove cylinder block and piston assembly (A).

T7029CQ

–UN–14JUL89

A—Cylinder Block and Piston Assembly

CED,OUOE023,176 –19–11MAY00–7/30

10. Remove parts (A—D).

T7029CR

–UN–14JUL89

A—Piston and Retainer Plate Assembly B—Ball Guide C—Steel Ball D—Spring (9 used)

Continued on next page

TM1670 (03FEB09)

02-0260-34

CED,OUOE023,176 –19–11MAY00–8/30

330LC and 370 Excavator Repair 020409

PN=210

Hydraulic System 11. Remove swash plate (A) using M8-1.25 cap screw in tapped hole.

T7029CS

–UN–14JUL89

A—Swash Plate

CED,OUOE023,176 –19–11MAY00–9/30

12. Remove pistons and springs (A) and balls (B).

T7029CT

–UN–14JUL89

A—Piston and Spring (4 used) B—Ball (2 used)

CED,OUOE023,176 –19–11MAY00–10/30

13. Remove snap ring (B) to remove case (A). 14. Remove oil seal and O-ring from case.

T7029CU

–UN–14JUL89

A—Case B—Snap Ring

CED,OUOE023,176 –19–11MAY00–11/30

15. Remove shaft (A) using a soft faced hammer.

T7029CV

–UN–14JUL89

A—Shaft

Continued on next page

TM1670 (03FEB09)

02-0260-35

CED,OUOE023,176 –19–11MAY00–12/30

330LC and 370 Excavator Repair 020409

PN=211

02 0260 35

Hydraulic System 16. Remove snap ring (A).

–UN–25AUG89

17. Remove washer (C) and roller bearing (B). Bearing is a press fit.

T7029CW

A—Snap Ring B—Roller Bearing C—Washer

02 0260 36

CED,OUOE023,176 –19–11MAY00–13/30

18. Remove snap ring (A). 19. Remove bearing race (B). Race is a press fit.

T7029CX

–UN–14JUL89

A—Snap Ring B—Bearing Race

CED,OUOE023,176 –19–11MAY00–14/30

20. Move pistons up and down and measure clearance between pistons and shoes.

T7029DE

–UN–14JUL89

Propel Motor and Brake (370)—Specification Piston and Shoe—Clearance ................................ 0.5 mm (0.020 in.) new Clearance .......................................................... 0.7 mm (0.028) maximum allowable wear

CED,OUOE023,176 –19–11MAY00–15/30

21. Measure cylinder bore diameter and piston diameter to find clearance.

T7029DF

–UN–14JUL89

Propel Motor and Brake (370)—Specification Cylinder Bore and Piston— Clearance ........................................................ 0.045 mm (0.0018 in.) new Clearance ............................................... 0.060 mm (0.0024 in.) maximum allowable wear

Continued on next page

TM1670 (03FEB09)

02-0260-36

CED,OUOE023,176 –19–11MAY00–16/30

330LC and 370 Excavator Repair 020409

PN=212

Hydraulic System 22. Measure clearance between piston diameters and housing bores.

–UN–17JUL89

Propel Motor and Brake (370)—Specification Piston and Housing Bore— Clearance ...................................................... 0.018 mm (0.00071 in.) new Clearance ............................................... 0.040 mm (0.0016 in.) maximum allowable wear

T7029DG

23. Inspect pistons surfaces. If any score marks are present, replace piston. 24. Clean all parts. Apply clean hydraulic oil to parts during assembly.

CED,OUOE023,176 –19–11MAY00–17/30

25. Install bearing race (A) on shaft. Race is a press fit. 26. Install snap ring.

T7029CZ

–UN–14JUL89

A—Bearing Race

CED,OUOE023,176 –19–11MAY00–18/30

27. Install roller bearing (B) on shaft. Bearing is a press fit. 28. Install washer (C) on shaft. –UN–25AUG89

29. Install snap ring (A).

T7029CW

A—Snap Ring B—Roller Bearing C—Washer

Continued on next page

TM1670 (03FEB09)

02-0260-37

CED,OUOE023,176 –19–11MAY00–19/30

330LC and 370 Excavator Repair 020409

PN=213

02 0260 37

Hydraulic System 30. Install shaft (A) using a soft faced hammer.

T7029DC

–UN–14JUL89

A—Shaft

02 0260 38

CED,OUOE023,176 –19–11MAY00–20/30

31. Install oil seal (A) in case (B) so lip (spring side) is towards inside of housing. 32. Push seal to bottom of bore. –UN–25AUG89

33. Install O-ring (C).

T7029DD

34. Apply grease to seal lip and O-ring. A—Oil Seal B—Case C—O-Ring

CED,OUOE023,176 –19–11MAY00–21/30

35. Install case (A) and snap ring (B).

T7029CU

–UN–14JUL89

A—Case B—Snap Ring

Continued on next page

TM1670 (03FEB09)

02-0260-38

CED,OUOE023,176 –19–11MAY00–22/30

330LC and 370 Excavator Repair 020409

PN=214

Hydraulic System 36. Install balls (B) and pistons and springs (A)

T7029CT

–UN–14JUL89

A—Piston and Spring (4 used) B—Ball (2 used)

CED,OUOE023,176 –19–11MAY00–23/30

37. Install swash plate (A).

T7029CS

–UN–14JUL89

A—Swash Plate

CED,OUOE023,176 –19–11MAY00–24/30

NOTE: Install retainer plate so the curved surface of center hole is against ball guide. 38. Install parts (A—D).

T7029CR

–UN–14JUL89

A—Piston and Retainer Plate Assembly B—Ball Guide C—Steel Ball D—Spring (9 used)

CED,OUOE023,176 –19–11MAY00–25/30

39. Install cylinder block and piston assembly (A) being careful that pistons do not slide out of cylinder block.

T7029CQ

–UN–14JUL89

A—Cylinder Block and Piston Assembly

Continued on next page

TM1670 (03FEB09)

02-0260-39

CED,OUOE023,176 –19–11MAY00–26/30

330LC and 370 Excavator Repair 020409

PN=215

02 0260 39

Hydraulic System NOTE: Starting with disk plate, alternately install disk plates and friction plates during installation. 40. Install disk plates (A) and friction plates (B).

T7029CP

–UN–14JUL89

A—Disk Plate (4 used) B—Friction Plate (3 used)

02 0260 40

CED,OUOE023,176 –19–11MAY00–27/30

41. Install O-ring on brake piston (C). 42. Install brake piston (C).

–UN–14JUL89

43. Install bushing (A). NOTE: Use petroleum jelly to hold valve plate in place during installation.

T7029CO

44. Install valve plate (B) so slot engages dowel pin and bore engages bushing. A—Bushing B—Valve Plate C—Piston

CED,OUOE023,176 –19–11MAY00–28/30

45. Install needle bearing (C). 46. Install O-ring (A) and springs (B).

T7029BU

–UN–14JUL89

A—O-Ring B—Spring (10 used) C—Needle Bearing

Continued on next page

TM1670 (03FEB09)

02-0260-40

CED,OUOE023,176 –19–11MAY00–29/30

330LC and 370 Excavator Repair 020409

PN=216

Hydraulic System

CAUTION: The approximate weight of the valve housing and cover is 36 kg (80 lb).

–UN–14JUL89

Propel Motor and Brake (370)—Specification Valve Housing and Cover— Weight................................................................ 36 kg (80 lb) approximate

47. Install valve housing and cover (D).

Propel Motor and Brake (370)—Specification Valve Housing and Cover Cap Screw—Torque ............................................................ 274 N•m (202 lb-ft)

49. Install counterbalance valve (C).

T7029BT

48. Install and tighten cap screws (A).

A—Cap Screw (9 used) B—Cap Screw (8 used) C—Counterbalance Valve D—Valve Housing and Cover

50. Install and tighten cap screws (B). Propel Motor and Brake (370)—Specification Counterbalance Valve Cap Screw—Torque .............................................................. 108 N•m (80 lb-ft)

CED,OUOE023,176 –19–11MAY00–30/30

TM1670 (03FEB09)

02-0260-41

330LC and 370 Excavator Repair 020409

PN=217

02 0260 41

Hydraulic System

Remove and Install Propel Motor Crossover Relief Valves—370 1. Remove relief valve assemblies (K). –UN–14JUL89

IMPORTANT: Relief valve is set at the factory. Do not adjust.

2. Clean and inspect parts. Replace parts as necessary. 3. Install parts (F, G and J). 4. Install and tighten plug (L).

–UN–14JUL89

Propel Motor and Brake (370)—Specification Crossover Relief Valve Plug— Torque ......................................................................... 375 N•m (277 lb-ft)

T7029BW

A—Backup Ring (2 used) B—O-Ring C—O-Ring D—Backup Ring E—O-Ring F—Spring Guide G—Spring H—O-Ring I—O-Ring J—Spool K—Relief Valve Assembly (2 used) L—Plug

CED,OUOE003,1121 –19–06JUL98–1/1

Remove and Install Speed Selector Valve— 370

–UN–14JUL89

1. Remove cap screws (A) to remove speed selector valve (B). A—Cap Screw B—Speed Selector Valve

T7029BX

02 0260 42

T7029BV

NOTE: Relief valve is replaced as an assembly.

Continued on next page

TM1670 (03FEB09)

02-0260-42

CED,OUOE003,1017 –19–18APR00–1/5

330LC and 370 Excavator Repair 020409

PN=218

Hydraulic System 2. Remove parts (A—D) from speed selector valve. 3. Clean and inspect parts. Replace as necessary.

T7029BY

–UN–14JUL89

A—Plug (2 used) B—Spring (2 used) C—Spool (2 used) D—O-Ring (2 used)

CED,OUOE003,1017 –19–18APR00–2/5

4. Measure clearance between valve body (A) and spool (B).

–UN–14JUL89

Propel Motor and Brake (370)—Specification Speed Selector Valve Body and Spool—Clearance.................................... 0.018 mm (0.0007 in.) standard Clearance ............................................... 0.040 mm (0.0016 in.) maximum allowable wear

T7029CB

A—Valve Body B—Valve Spool

CED,OUOE003,1017 –19–18APR00–3/5

5. Install parts (A—D). 6. Tighten plugs.

–UN–14JUL89

Propel Motor and Brake (370)—Specification Speed Selector Valve Plug— Torque ............................................................................. 84 N•m (62 lb-ft)

T7029BY

A—Plug (2 used) B—Spring (2 used) C—Spool (2 used) D—O-Ring (2 used)

Continued on next page

TM1670 (03FEB09)

02-0260-43

CED,OUOE003,1017 –19–18APR00–4/5

330LC and 370 Excavator Repair 020409

PN=219

02 0260 43

Hydraulic System 7. Install O-rings (B) and valve (A). 8. Install cap screws and tighten.

–UN–14JUL89

Propel Motor and Brake (370)—Specification Speed Selector Valve Cap Screw—Torque ................................................................ 34 N•m (25 lb-ft)

T7029BZ

A—Valve B—O-Ring 02 0260 44

CED,OUOE003,1017 –19–18APR00–5/5

Remove and Install Counterbalance Valve— 370

T6811AJ

–UN–18OCT88

1. Swing upperstructure 90°. Lower bucket to ground.

CED,OUOE023,177 –19–11MAY00–1/4

–UN–18OCT88

CAUTION: High pressure release of oil from pressurized system can cause serious burns or penetrating injury. Hydraulic oil tank is pressurized. Do not remove plug. Loosen vent plug to release pressure.

T6511AX

2. Loosen vent plug (A) to release air pressure in hydraulic oil tank. A—Vent Plug

Continued on next page

TM1670 (03FEB09)

02-0260-44

CED,OUOE023,177 –19–11MAY00–2/4

330LC and 370 Excavator Repair 020409

PN=220

Hydraulic System

CAUTION: The approximate weight of propel motor cover is 29 kg (64 lb).

–UN–14MAY97

Propel Motor and Brake (370)—Specification Propel Motor Cover—Weight ............................ 29 kg (64 lb) approximate

3. Remove propel motor cover (A).

T108918

A—Propel Motor Cover

CED,OUOE023,177 –19–11MAY00–3/4

–UN–08DEC08

X9811

5. Remove counterbalance valve (C). 6. Replace or repair parts as necessary. (See procedure in this group.) 7. Install counterbalance valve (C). Tighten cap screws.

–UN–17JUL89

Propel Motor and Brake (370)—Specification Counterbalance Valve Cap Screw—Torque .............................................................. 108 N•m (80 lb-ft)

8. Connect lines (A and B).

T7029FT

9. Do propel start-up procedure. (See procedure in this group.) 10. Install propel motor cover. A—Propel Forward-to-Rotary Manifold Line B—Propel Reverse-to-Rotary Manifold Line C—Counterbalance Valve

CED,OUOE023,177 –19–11MAY00–4/4

TM1670 (03FEB09)

02-0260-45

330LC and 370 Excavator Repair 020409

PN=221

02 0260 45

Hydraulic System

Disassemble and Assemble Counterbalance Valve—370

T7029CC

–UN–14JUL89

02 0260 46

A—End Cap (2 used) B—Plug (2 used) C—Spring Seat (2 used) D—Spring (2 used) E—O-Ring (2 used)

F—Spring Seat (2 used) G—Spool H—Body I—Check Valve (2 used) J—Spring (2 used)

K—O-Ring (2 used) L—Plug (2 used) M—Spring N—O-Ring (2 used)

O—Plug P—Backup Ring Q—O-Ring R—Ball

CED,OUOE023,178 –19–02JUN98–1/8

1. Remove cap screws to remove end caps (A).

T7029CJ

–UN–14JUL89

A—End Cap (2 used)

Continued on next page

TM1670 (03FEB09)

02-0260-46

CED,OUOE023,178 –19–02JUN98–2/8

330LC and 370 Excavator Repair 020409

PN=222

Hydraulic System 2. Remove parts (A—G).

T7029CK

–UN–14JUL89

A—Spool B—Washer (2 used) C—Spring (2 used) D—Spring Guide (2 used) E—End Cap (2 used) F—O-Ring (2 used) G—Backup Ring (2 used)

CED,OUOE023,178 –19–02JUN98–3/8

3. Remove parts (A—D) from both sides of housing.

T7029CL

–UN–14JUL89

A—Check Valve (2 used) B—Spring (2 used) C—Plug (2 used) D—O-Ring (2 used)

CED,OUOE023,178 –19–02JUN98–4/8

4. Put pin (C) through center hole of spool (B) and clamp pin in vise. 5. Remove plugs (A). –UN–14JUL89

6. Inspect parts. Replace parts as necessary. 7. Apply clean hydraulic oil to parts during assembly.

T7029CM

8. Install plugs (A) on spool (B) and tighten. Propel Motor and Brake (370)—Specification Counterbalance Valve Spool Plug—Torque................................................................... 88 N•m (65 lb-ft)

A—Plug (2 used) B—Spool C—Pin

Continued on next page

TM1670 (03FEB09)

02-0260-47

CED,OUOE023,178 –19–02JUN98–5/8

330LC and 370 Excavator Repair 020409

PN=223

02 0260 47

Hydraulic System 9. Install parts (A and B).

Propel Motor and Brake (370)—Specification Counterbalance Check Valve Plug—Torque............................................................... 365 N•m (269 lb-ft)

T7029CL

A—Check Valve (2 used) B—Spring (2 used) C—Plug (2 used) D—O-Ring (2 used)

CED,OUOE023,178 –19–02JUN98–6/8

11. Install parts (A—G).

T7029CK

–UN–14JUL89

A—Spool B—Washer (2 used) C—Spring (2 used) D—Spring Guide (2 used) E—End Cap (2 used) F—O-Ring (2 used) G—Backup Ring (2 used)

CED,OUOE023,178 –19–02JUN98–7/8

12. Install cap screws (A) and tighten.

–UN–14JUL89

Propel Motor and Brake (370)—Specification Counterbalance Valve End Cap— Torque ........................................................................... 108 N•m (80 lb-ft)

A—Cap Screw (8 used)

T7029CN

02 0260 48

–UN–14JUL89

10. Install O-rings (D) onto plugs. Install and tighten plugs (C).

CED,OUOE023,178 –19–02JUN98–8/8

TM1670 (03FEB09)

02-0260-48

330LC and 370 Excavator Repair 020409

PN=224

Hydraulic System

Remove and Install Rotary Manifold

–UN–12NOV92

T7869AT

1. Loosen vent plug (A) to release air pressure in hydraulic tanks. A—Vent Plug

Continued on next page

TM1670 (03FEB09)

02-0260-49

CED,OUOE023,179 –19–18APR00–1/4

330LC and 370 Excavator Repair 020409

PN=225

02 0260 49

Hydraulic System

–UN–08DEC08

CAUTION: The approximate weight of rotary manifold is 27 kg (60 lb). Rotary Manifold—Specification Rotary Manifold—Weight................................... 27 kg (60 lb) approximate

–UN–04MAY93

4. Attach the rotary manifold to a hoist using a lifting strap and two rotary manifold lifting tools. (See Section 99 for instructions to make tools.) A—Rotary Manifold Port 3-to-Left Propel Section Bottom (Reverse) Port Line B—Cap Screw (2 used) C—Stop D—Rotary Manifold Port 1-to-Right Propel Section Bottom (Reverse) Port Line E—Rotary Manifold P1 Port-to-Pilot Pressure Regulating and Solenoid Valve Manifold “SA” Port Line F—Rotary Manifold Port 2-to-Right Propel Section Top (Forward) Port Line G—Rotary Manifold Port 4-to-Left Propel Section Top (Forward) Port Line H—Rotary Manifold D Port-to-Reservoir Port Line

T7966DT

02 0260 50

X9811

3. Remove cap screws (B). Remove stop (C).

Continued on next page

TM1670 (03FEB09)

02-0260-50

CED,OUOE023,179 –19–18APR00–2/4

330LC and 370 Excavator Repair 020409

PN=226

Hydraulic System 5. Disconnect lines (A—H). 6. Remove cap screws (I). Lower rotary manifold. Do not damage rubber boot. 7. Replace parts as necessary. 8. Raise rotary manifold into position so that the letter R on mounting flange and the work port number 1 and 2 are toward the right side of machine. 02 0260 51

9. Install cap screws (I) and tighten. Rotary Manifold—Specification Manifold-to-Frame Cap Screw— Torque ............................................................................. 34 N•m (25 lb-ft)

10. Connect lines (A—H).

T7685JC

–UN–27APR92

T7685JB

–UN–27APR92

A—Rotary Manifold Port P1-to-Right Propel Speed Change Port Line B—Rotary Manifold Port 2-to-Right Propel Motor “AV” (Forward) Port Line C—Rotary Manifold Port 1-to-Right Propel Motor “BV” (Reverse) Port Line D—Rotary Manifold Bottom Tee Port-to-Right Propel Motor Top Drain Port Line E—Rotary Manifold Bottom Tee Port-to-Left Propel Motor Top Drain Port Line F—Rotary Manifold Port 3-to-Left Propel Motor “AV” (Reverse) Port Line G—Rotary Manifold Port P1-to-Left Propel Speed Change Port Line H—Rotary Manifold Port 4-to-Left Propel Motor “BV” (Forward) Port Line I—Cap Screw (4 used)

Continued on next page

TM1670 (03FEB09)

02-0260-51

CED,OUOE023,179 –19–18APR00–3/4

330LC and 370 Excavator Repair 020409

PN=227

Hydraulic System 11. Remove lifting device. Install stop (C). Tighten cap screws (B).

–UN–04MAY93

Rotary Manifold—Specification Stop Cap Screw—Torque ............................................... 65 N•m (50 lb-ft)

12. Connect lines (A and D—H).

T7966DT

CED,OUOE023,179 –19–18APR00–4/4

Disassemble and Assemble Rotary Manifold

–UN–09JAN92

A—Spindle B—Seal Dust C—O-Ring D—Bushing E—Oil Seal Ring (6 used) F—Housing G—Washer H—Snap Ring I—O-Ring J—Cover K—Cap Screw

T7626DX

02 0260 52

A—Rotary Manifold Port 3-to-Left Propel Section Bottom (Reverse) Port Line B—Cap Screw (2 used) C—Stop D—Rotary Manifold Port 1-to-Right Propel Section Bottom (Reverse) Port Line E—Rotary Manifold P1 Port-to-Pilot Pressure Regulating and Solenoid Valve Manifold “SA” Port Line F—Rotary Manifold Port 2-to-Right Propel Section Top (Forward) Port Line G—Rotary Manifold Port 4-to-Left Propel Section Top (Forward) Port Line H—Rotary Manifold Port D-to-Reservoir Port Line

Continued on next page

TM1670 (03FEB09)

02-0260-52

CED,OUOE023,181 –19–02JUN98–1/3

330LC and 370 Excavator Repair 020409

PN=228

Hydraulic System 1. Make a mark on spindle (B), body (G) and cover (K) to aid in assembly. 2. Remove cap screws (L) and cover (K). Inspect O-ring (J) and replace if necessary. 3. Remove snap ring (I) and ring (H). 4. Carefully, remove spindle assembly (B—F) from housing (G). 02 0260 53

5. Remove plug (A) in spindle to clean port. Install plug. 6. Remove O-ring (D), oil seal (C), oil seal rings (F) and bushing (E). 7. Inspect and repair as necessary. Keep hydraulic oil on all disassembled parts. 8. Install bushing (E), O-ring (D), oil seal rings (F) and oil seal (C) in housing (G). 9. Install oil seal rings (F) on housing (G). 10. Install parts (B—F) in housing (G) so the mounting holes for stop are towards the pointed indicator on mounting flange and work port numbers are towards the same side as housing. 11. Install ring (H) with chamfered side towards spindle. Install snap ring (I) with flat side against ring (H). 12. Install O-ring (J) and cover (K) with nameplate on cover (K) toward “L” mark on housing (G) mounting flange. Install and tighten cap screws (L).

T115530

–UN–17JUN98

A—Plug B—Spindle C—Oil Seal D—O-Ring E—Bushing F—Oil Seal Rings (6 used) G—Housing H—Ring I—Snap Ring J—O-Ring K—Cover L—Cap Screw (4 used)

Continued on next page

TM1670 (03FEB09)

02-0260-53

CED,OUOE023,181 –19–02JUN98–2/3

330LC and 370 Excavator Repair 020409

PN=229

Hydraulic System Rotary Manifold—Specification Cover-to-Housing Cap Screw— Torque ............................................................................. 50 N•m (35 lb-ft)

CED,OUOE023,181 –19–02JUN98–3/3

Rotary Manifold Air Test

2. Apply air pressure using JDG185 Air Test Plug and shop air pressure through the other port in that passage.

T6557JB

3. Listen for air leaks at ports on either side of pressurized port.

–UN–01NOV88

1. Install a plug in one port. 02 0260 54

TX,02,VV2557 –19–09APR98–1/1

TM1670 (03FEB09)

02-0260-54

330LC and 370 Excavator Repair 020409

PN=230

Section 04

Engine Contents Page

Group 0400—Removal and Installation POWERTECH 8.1 L (6081) John Deere Engine—Use CTM86 . . . . . . . . . . . . . . . . .04-0400-1 Alternators and Starting Motors—Use CTM77. . . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-1 Essential Tools . . . . . . . . . . . . . . . . . . . . . . .04-0400-1 Service Equipment and Tools . . . . . . . . . . . .04-0400-2 Other Material . . . . . . . . . . . . . . . . . . . . . . . .04-0400-3 Specifications . . . . . . . . . . . . . . . . . . . . . . . .04-0400-4 Engine Remove . . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-5 Install. . . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-10 Remove and Install Engine Oil Pan. . . . . . .04-0400-15 Engine Disassemble and Assemble. . . . . . . . . . .04-0400-16 Fuel Injection Pump Remove and Install . . . . . . . . . . . . . . . . .04-0400-17 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-17 Water Pump Remove . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-17 Install. . . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-19 Thermostats Remove and Test . . . . . . . . . . . . . . . . . .04-0400-21 Install. . . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-22 Fuel Supply Pump Remove . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-23 Install. . . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-23 Fuel Injection Nozzles Remove . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-24 Install. . . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-26 Bleed the Fuel System . . . . . . . . . . . . . . . .04-0400-30 Clean the Engine Crankcase Ventilation Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-30 Check and Adjust Engine Valve Lash (Clearance) . . . . . . . . . . . . . . . . . . . . . . .04-0400-31 Starter Remove and Install . . . . . . . . . . . . . . . . .04-0400-34

TM1670 (03FEB09)

04-1

330LC and 370 Excavator Repair 020409

PN=1

Contents

TM1670 (03FEB09)

04-2

330LC and 370 Excavator Repair 020409

PN=2

Group 0400

Removal and Installation POWERTECH 8.1 L (6081) John Deere Engine—Use CTM86 For complete repair information, the component technical manual (CTM) is also required.

TS225

–UN–17JAN89

Use the CTM in conjunction with this machine manual.

POWERTECH is a trademark of Deere & Company.

TX,04,DH5387 –19–15FEB97–1/1

Alternators and Starting Motors—Use CTM77 04 0400 1

For additional starting motor information, the CTM is also required.

M44215

–UN–07SEP88

Use the CTM in conjunction with this machine manual.

CED,OUOE024,202 –19–03FEB09–1/1

Essential Tools NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC).

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,21618 –19–08MAY00–1/5 T8015AG –UN–01JUN93

Load Positioning Sling . . . . . . . . . . . . . . . . D01043AA To remove engine.

CED,OUOE003,21618 –19–08MAY00–2/5

Flywheel Turning Tool . . . . . . . . . . . . . . . . . . JDE81-1 To rotate crankshaft to position number one piston at “TDC” on compression stroke. Continued on next page

TM1670 (03FEB09)

04-0400-1

CED,OUOE003,21618 –19–08MAY00–3/5

330LC and 370 Excavator Repair 020409

PN=233

Removal and Installation Flywheel Turning Tool . . . . . . . . . . . . . . . . . . JDG820 To rotate crankshaft to position number one piston at “TDC” on compression stroke. CED,OUOE003,21618 –19–08MAY00–4/5

Timing Pin . . . . . . . . . . . . . . . . . . . . . . . . . . JDE81-4 To lock engine at TDC.

CED,OUOE003,21618 –19–08MAY00–5/5

Service Equipment and Tools 04 0400 2

NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC). Some tools may be available from a local supplier.

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,21619 –19–08MAY00–1/8

M12 x 1.75 Metric Lifting Eyebolt . . . . . . . . . . . JT05550 To support main hydraulic pump and splitter drive.

CED,OUOE003,21619 –19–08MAY00–2/8

Pump Support . . . . . . . . . . . . . . . . . . . . . . DFT11191 To support hydraulic pump and gearbox.

1 Fabricated tool, dealer made. (See Section 99 for instructions to make tool.

CED,OUOE003,21619 –19–08MAY00–3/8

Crowsfoot Wrench . . . . . . . . . . . . . . . . . . . . . . JDF22 To remove and install fuel injection lines and to tighten line nuts at delivery valves. Continued on next page

TM1670 (03FEB09)

04-0400-2

CED,OUOE003,21619 –19–08MAY00–4/8

330LC and 370 Excavator Repair 020409

PN=234

Removal and Installation 3/4 in. Line Wrench To remove and install fuel injection lines and to tighten line nuts at delivery valves. CED,OUOE003,21619 –19–08MAY00–5/8

Serrated Wrench. . . . . . . . . . . . . . . . . . . . . . . JDE90 To remove and install fuel injection lines and to tighten line nuts at delivery valves. CED,OUOE003,21619 –19–08MAY00–6/8

Nozzle Wrench . . . . . . . . . . . . . . . . . . . . . . . . JDE92 04 0400 3

To remove and install nozzles from cylinder head.

CED,OUOE003,21619 –19–08MAY00–7/8

24 mm (15/16 in.) Deep Socket Used to remove nozzles.

CED,OUOE003,21619 –19–08MAY00–8/8

Other Material Number

Name

Use

TY6299 (U.S.)

PERMATEX Aviation (Form-A-Gasket No. 3)

Apply to timing gear cover-to-cylinder block mating surfaces. Apply to rear oil seal housing-to-cylinder block mating surfaces.

PT569 (U.S.) TY6332 (Canadian)

NEVER-SEEZ Anti-Seize Lubricant

Apply to fuel injection gland nut threads and nozzle barrel and to inside bore of gland nut.

NEVER-SEEZ is a trademark of Emhart Chemical Group

TM1670 (03FEB09)

CED,OUOE003,21620 –19–08MAY00–1/1

04-0400-3

330LC and 370 Excavator Repair 020409

PN=235

Removal and Installation

Specifications Item

Measurement

Specification

Hydraulic Pump

Weight

111 kg (245 lb) approximate

Engine

Weight

816 kg (1800 lb) approximate

Front Engine Mount Bracket-to-Frame Cap Screw

Torque

390 N•m (290 lb-ft)

Rear Engine Mount Bracket-to-Frame Cap Screw

Torque

300 N•m (225 lb-ft)

Main Hydraulic Pump and Splitter Drive-to-Flywheel Housing Cap Screw

Torque

88 N•m (65 lb-ft)

Alternator (B+, WHT) Wire Nut

Torque

4 N•m (32 lb-in.)

Alternator (D+, BLU/YEL) Wire Nut Torque

2 N•m (20 lb-in.)

Alternator (Ground, BLK) Wire Nut

Torque

2 N•m (20 lb-in.)

Oil Pan-to-Cylinder Block Cap Screw (1/2 in.)

Torque

156 N•m (117 lb-ft)

Oil Pan-to-Cylinder Block Cap Screw (3/8 in.)

Torque

68 N•m (50 lb-ft)

Water Pump Cap Screw (3/8-in.)

Torque

47 N•m (35 lb-ft)

Water Pump Cap Screw (5/16-in.)

Torque

27 N•m (20 lb-ft)

Thermostat

Opening Temperature

89—100°C (192—212°F)

Thermostat Cover Cap Screw

Torque

47 N•m (35 lb-ft)

Engine

04 0400 4

Engine Oil Pan

Water Pump

Thermostat

Continued on next page

TM1670 (03FEB09)

04-0400-4

CED,OUOE003,21621 –19–08MAY00–1/2

330LC and 370 Excavator Repair 020409

PN=236

Removal and Installation

Item

Measurement

Specification

Fuel Supply Pump Mounting Stud Nut

Torque

5—7 N•m (4—5 lb-ft) (45—60 lb-in.)

Fuel Injection Nozzle Gland Nut

Torque

88 N•m (65 lb-ft)

Fuel Injection Nozzle Line Nut

Torque

27 N•m (20 lb-ft)

Intake Valve

Clearance

0.331—0.431 mm (0.013—0.017 in.)

Exhaust Valve

Clearance

0.661—0.761 mm (0.026—0.030 in.)

Valve Adjusting Screw Lock Nut

Torque

27 N•m (20 lb-ft)

Starter

Weight

23 kg (50 lb) approximate

Starter Cap Screw

Torque

47 N•m (35 lb-ft)

Fuel Injection Pump

Engine Valve

Starter

CED,OUOE003,21621 –19–08MAY00–2/2

Remove Engine

–UN–23AUG88

CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns.

TS281

Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. 1. Disconnect negative (-) battery cable. 2. Drain coolant. Cooling capacity is approximately 30 L (8 gal).

Continued on next page

TM1670 (03FEB09)

04-0400-5

TX,0400,DH5392 –19–18APR00–1/8

330LC and 370 Excavator Repair 020409

PN=237

04 0400 5

Removal and Installation 3. Remove cap screws (A). Remove spring assembly (B).

T115283

–UN–17JUN98

A—Cap Screw (7 used) B—Spring Assembly

TX,0400,DH5392 –19–18APR00–2/8

4. Remove cotter pin (D) and washer (E). 5. Remove support (C). 6. Remove cap screws (B). Remove engine cover (A).

T115284

–UN–17JUN98

A—Engine Cover B—Cap Screw (4 used) C—Support D—Cotter Pin E—Washer (2 used)

TX,0400,DH5392 –19–18APR00–3/8

7. Remove clamps. Remove hoses (A—C). 8. Remove clamps. Remove cap screws (D). Remove air intake tube (E). 9. Remove coolant expansion tank (F). (See procedure in Group 0510.)

–UN–17JUN98

A—Charge Air Cooler-to-Turbocharger Hose B—Charge Air Cooler-to-Intake Manifold Hose C—Upper Radiator Hose D—Cap Screw (2 used) E—Air Intake Tube F—Coolant Expansion Tank

T115285

04 0400 6

Continued on next page

TM1670 (03FEB09)

04-0400-6

TX,0400,DH5392 –19–18APR00–4/8

330LC and 370 Excavator Repair 020409

PN=238

Removal and Installation 10. Remove speed control cable (A). (See procedure in Group 0515.) 11. Remove clamp. Remove lower radiator hose (C). –UN–17JUN98

12. Remove water pump heater hose and engine block heater hose.

T115286

13. Remove clamps. Remove fuel supply line (D) and fuel return line (B). 14. Remove muffler. (See procedure in Group 0530.) A—Speed Control Cable B—Fuel Return Line C—Lower Radiator Hose D—Fuel Supply Line

15. Remove air conditioning compressor belt. (See procedure in Group 0510.)

04 0400 7

16. Remove air conditioning compressor. (See procedure in Group 1830.)

Continued on next page

TM1670 (03FEB09)

04-0400-7

TX,0400,DH5392 –19–18APR00–5/8

330LC and 370 Excavator Repair 020409

PN=239

Removal and Installation

T115653

–UN–17JUN98

04 0400 8

A—Oil Pressure Switch Connector B—Engine Temperature Switch Connector

C—Engine Coolant Temperature Sender D—Start Solenoid Connector E—Starter Motor (RED + Battery Cable)

17. Disconnect connectors (A, B, D, G, and I).

F—Starter-to-Frame Ground Strap G—Oil Level Switch Connector H—Alternator (B+, WHT) (D+, BLU/YEL) (Ground, BLK)

I—Fuel Shutoff Solenoid Connector

20. Remove nut. Remove starter-to-frame ground strap (F).

18. Remove nut. Remove engine coolant temperature sender (C).

21. Remove nuts. Remove alternator wires (H).

19. Remove nut. Remove starter motor RED positive battery cable (E). Continued on next page

TM1670 (03FEB09)

04-0400-8

TX,0400,DH5392 –19–18APR00–6/8

330LC and 370 Excavator Repair 020409

PN=240

Removal and Installation

CAUTION: Hydraulic pump weighs approximately 111 kg (245 lb). Engine—Specification Hydraulic Pump—Weight .............................. 111 kg (245 lb) approximate

22. Install JT05550 Metric Lifting Eyebolts (A) into pump controller top plugs.

–UN–08MAY00

23. Support main hydraulic pump and splitter drive as shown using DFT1119 Pump Support and a small winch hoist.

T130407

A—Metric Eyebolts (3 used)

Support Main Hydraulic Pump

TX,0400,DH5392 –19–18APR00–7/8

CAUTION: The approximate weight of engine is 816 kg (1800 lb). Engine—Specification Engine—Weight ........................................... 816 kg (1800 lb) approximate

24. Attach D01043AA Load Positioning Sling to engine as shown. 25. Remove main hydraulic pump and splitter drive-to-flywheel housing cap screws. 26. Remove engine mount cap screws and nuts.

T107725B

–UN–27MAR97

27. Raise engine slightly and push engine away from hydraulic pump. Lift engine when engine is disengaged from pump drive coupling.

TX,0400,DH5392 –19–18APR00–8/8

TM1670 (03FEB09)

04-0400-9

330LC and 370 Excavator Repair 020409

PN=241

04 0400 9

Removal and Installation

Install Engine

T115289

–UN–17JUN98

04 0400 10

A—Cap Screw (8 used) B—Washer (8 used) C—Cap Screw (2 used) D—Washer (2 used) E—Nut (2 used) F—Washer (2 used)

G—Stopper (2 used) H—Rubber (2 used) I—Rubber (2 used) J—Stopper (2 used) K—Bracket L—Cap Screw (8 used)

M—Washer (8 used) N—Cap Screw (2 used) O—Washer (2 used) P—Unit Q—Nut (2 used) R—Washer (2 used)

S—Stopper (2 used) T—Rubber (2 used) U—Rubber (2 used) V—Stopper (2 used) W—Bracket X—Bracket

1. Lower engine into excavator.

Continued on next page

TM1670 (03FEB09)

04-0400-10

TX,0400,DH5397 –19–18MAY00–1/7

330LC and 370 Excavator Repair 020409

PN=242

Removal and Installation 2. Slide engine toward hydraulic pump to engage pump coupler. 3. Install parts (C, D, Q—T, W). Tighten cap screws (C). Engine—Specification Front Engine Mount Bracket-to-Frame Cap Screw— Torque................................................................... 390 N•m (290 lb-ft)

4. Install parts (K, N, O, E—H). Tighten cap screws (N).

Engine—Specification Rear Engine Mount Bracket-to-Frame Cap Screw— Torque................................................................... 300 N•m (225 lb-ft)

5. Install main hydraulic pump and splitter drive-to-flywheel housing cap screws. Tighten to specification. Engine—Specification Main Hydraulic Pump and Splitter Drive-to-Flywheel Housing Cap Screw—Torque ................................... 88 N•m (65 lb-ft)

04 0400 11 Continued on next page

TM1670 (03FEB09)

04-0400-11

TX,0400,DH5397 –19–18MAY00–2/7

330LC and 370 Excavator Repair 020409

PN=243

Removal and Installation

T115653

–UN–17JUN98

04 0400 12

A—Oil Pressure Switch Connector B—Engine Temperature Switch Connector

C—Engine Coolant Temperature Sender D—Start Solenoid Connector E—Starter Motor (RED + Battery Cable)

F—Starter-to-Frame Ground Strap G—Oil Level Switch Connector H—Alternator (B+, WHT) (D+, BLU/YEL) (Ground, BLK)

I—Fuel Shutoff Solenoid Connector

Alternator (D+, BLU/YEL) Wire Nut—Torque .............................................................. 2 N•m (20 lb-in.) Alternator (Ground, BLK) Wire Nut—Torque .............................................................. 2 N•m (20 lb-in.)

6. Connect connectors (A, B, D, G, and I). 7. Install engine coolant temperature sender (C). Tighten nut. 8. Install starter motor RED positive battery cable (E). Tighten nut. 9. Install starter-to-frame ground strap (F). Tighten nut. 10. Install alternator wires (H). Tighten (B+, WHT), (D+, BLU/YEL), and (Ground, BLK) wire nuts to specifications.

11. Install air conditioning compressor. (See procedure in Group 1830.) 12. Install air conditioning compressor belt. (See procedure in Group 0510.) 13. Install muffler. (See procedure in Group 0530.)

Engine—Specification Alternator (B+, WHT) Wire Nut—Torque .............................................................. 4 N•m (32 lb-in.)

Continued on next page

TM1670 (03FEB09)

04-0400-12

TX,0400,DH5397 –19–18MAY00–3/7

330LC and 370 Excavator Repair 020409

PN=244

Removal and Installation 14. Install speed control cable (A). (See procedure in Group 0515.)

–UN–17JUN98

15. Install water pump heater hose and engine block heater hose. 16. Install lower radiator hose (C). Tighten clamp.

T115286

17. Install fuel supply line (D) and fuel return line (B). Tighten clamps. A—Speed Control Cable B—Fuel Return Line C—Lower Radiator Hose D—Fuel Supply Line

04 0400 13 TX,0400,DH5397 –19–18MAY00–4/7

18. Install hoses (A—C). Tighten clamps. 19. Install air intake tube (E). Tighten clamps. Tighten cap screws (D). 20. Install coolant expansion tank (F). (See procedure in Group 0510.)

T115285

–UN–17JUN98

A—Charge Air Cooler-to-Turbocharger Hose B—Charge Air Cooler-to-Intake Manifold Hose C—Upper Radiator Hose D—Cap Screw (2 used) E—Air Intake Tube F—Coolant Expansion Tank

Continued on next page

TM1670 (03FEB09)

04-0400-13

TX,0400,DH5397 –19–18MAY00–5/7

330LC and 370 Excavator Repair 020409

PN=245

Removal and Installation 21. Install engine cover (A). Tighten cap screws (B). 22. Install support (C). 23. Install washer (E) and cotter pin (D).

T115284

–UN–17JUN98

A—Engine Cover B—Cap Screw (4 used) C—Support D—Cotter Pin E—Washer (2 used)

04 0400 14

TX,0400,DH5397 –19–18MAY00–6/7

24. Install spring assembly (B). Tighten cap screws (A). 25. Fill radiator to proper level.

–UN–17JUN98

26. Bleed fuel system. (See procedure in this group.) 27. Connect negative (-) battery cable.

T115283

A—Cap Screw (7 used) B—Spring Assembly

TX,0400,DH5397 –19–18MAY00–7/7

TM1670 (03FEB09)

04-0400-14

330LC and 370 Excavator Repair 020409

PN=246

Removal and Installation

Remove and Install Engine Oil Pan

T115155

–UN–24JUL98

04 0400 15

A—Oil Pan Gasket

B—Oil Pan

C—O-Ring

1. Remove engine. (See procedure in this group.) 2. Drain engine oil. Approximate capacity is 30 L (8 gal).

D—Drain Plug

4. Remove and discard gasket. Clean all mating surfaces. 5. Replace parts as necessary.

3. Remove cap screws. Remove engine oil pan. Continued on next page

TM1670 (03FEB09)

04-0400-15

CED,OUOE024,203 –19–06JAN09–1/2

330LC and 370 Excavator Repair 020409

PN=247

Removal and Installation NOTE: At oil pan and cylinder block (including timing gear cover and rear seal housing) gasket sealing surfaces MUST BE free of gasket material or oil and dry. 6. Apply a thin layer of Permatex Aviation (Form-A-Gasket No. 3, TY6299) at timing gear cover-to-cylinder block mating surfaces.

11. Trim oil pan gasket flush at rear surface of cylinder block and oil pan. 12. Retighten all oil pan cap screws as follows: a. First retighten 3/8 in cap screws.

7. Apply a thin layer of Permatex Aviation (Form-A-Gasket No. 3, TY6299) at rear oil seal housing-to-cylinder block mating surfaces.

Engine Oil Pan—Specification Oil Pan-to-Cylinder Block Cap Screw (3/8 in.)—Torque ........................................... 68 N•m (50 lb-ft) Oil Pan-to-Timing Gear Cover Cap Screw (3/8 in.)—Torque.................................... 53 N•m (39 lb-ft)

8. Position new oil pan gasket on cylinder block. b. Finally retighten 1/2 in. cap screws. 9. Apply a thin layer of Permatex Aviation 04 (Form-A-Gasket No. 3, TY6299) to gasket at the 0400 same location as cylinder block noted above. 16

Engine Oil Pan—Specification Oil Pan-to-Cylinder Block Cap Screw (1/2 in.)—Torque ....................................... 156 N•m (117 lb-ft)

NOTE: Locate rear of oil pan flush to ± 0.05 mm (0.002 in.) with rear face of cylinder block. 10. Carefully install oil pan on cylinder block and tighten all oil pan-to-cylinder block cap screws as follows:

13. Fill engine oil. (See Fuels and Lubricants in Group 0004.) 14. Install engine. (See procedure in Group 0400).

a. First tighten 1/2 in. cap screws. Engine Oil Pan—Specification Oil Pan-to-Cylinder Block Cap Screw (1/2 in.)—Torque ....................................... 156 N•m (117 lb-ft)

b. Next tighten 3/8 in. cap screws. Engine Oil Pan—Specification Oil Pan-to-Cylinder Block Cap Screw (3/8 in.)—Torque ........................................... 68 N•m (50 lb-ft) Oil Pan-to-Timing Gear Cover Cap Screw (3/8 in.)—Torque.................................... 53 N•m (39 lb-ft)

CED,OUOE024,203 –19–06JAN09–2/2

Disassemble and Assemble Engine Refer to Component Technical Manual (CTM86) for disassemble and assemble procedures. CED,OUOE024,230 –19–21MAY98–1/1

TM1670 (03FEB09)

04-0400-16

330LC and 370 Excavator Repair 020409

PN=248

Removal and Installation

Remove and Install Fuel Injection Pump Refer to Component Technical Manual (CTM86) for removal and installation of the fuel injection pump). TX,0400,DH5395 –19–21FEB97–1/1

Repair In-Line Fuel Injection Pump IMPORTANT: Do not disassemble fuel injection pump further than necessary for installing available service parts, not even for cleaning. Be sure injection pump serial tag is in place and all identification numbers are legible so pump is set to the correct specifications for its intended use.

04 0400 17

For injection pump repair and testing, have an authorized diesel injection station perform the work. Unauthorized repairs made to the injection pump will void warranty.

TX,04,DH5308B –19–11NOV96–1/1

Remove Water Pump 1. Drain coolant. Approximate capacity is 30 L (8 gal). 2. Remove fan, shroud, and guards. (See procedure in Group 0510.) 3. Remove fan and air conditioning belts. (See procedure in Group 0510.) 4. Remove water pump coolant hoses.

Continued on next page

TM1670 (03FEB09)

04-0400-17

CED,OUOE024,204 –19–18APR00–1/5

330LC and 370 Excavator Repair 020409

PN=249

Removal and Installation 5. Remove cap screws (A). Remove support plate (B).

T115346

–UN–17JUN98

A—Cap Screw (6 used) B—Support Plate

04 0400 18

CED,OUOE024,204 –19–18APR00–2/5

NOTE: The water pump should be replaced as a complete assembly

–UN–26NOV97

CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns. Wait until engine coolant is cool enough to touch with bare hands before draining. Slowly loosen radiator cap to first stop to relieve pressure.

RG7044

6. Open water pump drain valve (A) and block drain valve (B) to drain coolant from engine.

RG7143

–UN–26NOV97

A—Water Pump Drain Valve B—Cylinder Block Drain Valve

Continued on next page

TM1670 (03FEB09)

04-0400-18

CED,OUOE024,204 –19–18APR00–3/5

330LC and 370 Excavator Repair 020409

PN=250

Removal and Installation 7. Remove six cap screws securing water pump cover (A) to timing gear cover and remove water pump cover with bypass tube (B).

–UN–26NOV97

8. Remove gasket from timing gear cover and discard. Remove bypass tube from cover. Inspect bypass tube seal in water pump cover, replace seal as needed.

RG7063

A—Water Pump Cover B—Bypass Tube

CED,OUOE024,204 –19–18APR00–4/5

9. Compress retaining ring ends with a small needle nose pliers as shown.

04 0400 19

RG7062

–UN–07SEP94

10. Grasp impeller with a large plier and pull water pump from timing gear cover using a slight rocking motion until assembly is removed from timing gear cover. Discard water pump assembly.

CED,OUOE024,204 –19–18APR00–5/5

Install Water Pump 1. Thoroughly clean and inspect water pump mounting bore in timing gear cover before installing pump assembly.

Continued on next page

TM1670 (03FEB09)

04-0400-19

CED,OUOE024,205 –19–18APR00–1/3

330LC and 370 Excavator Repair 020409

PN=251

Removal and Installation 2. Install new O-rings (A) in rear grooves of water pump housing and apply a light coat of clean engine oil to O-rings. 3. Install a new retaining ring (B) in front (smallest) groove of water pump housing and compress both ends of retaining ring together with a small needle nose plier.

–UN–05DEC97

NOTE: Retaining ring ends should be at 3 O’clock position and water pump weep hole should align with hole in timing gear cover when installing water pump assembly.

RG7227

4. Compress retaining ring ends and install water pump assembly into pilot bore of timing gear cover. Make 04 sure that pump drive gear properly meshes with 0400 crankshaft gear. 20 5. Release retaining ring ends and verify that retaining ring is firmly seated in groove of timing gear cover. 6. Install water pump cover with bypass tube using a new gasket. Tighten all 3/8-in. cap screws and all 5/16 in. cap screws.

–UN–07SEP94

Water Pump—Specification Water Pump Cap Screw (3/8-in.)—Torque ............................................................ 47 N•m (35 lb-ft) Water Pump Cap Screw (5/16-in.)—Torque ........................................................... 27 N•m (20 lb-ft)

RG7062

A—O-Ring (2 used) B—Retaining Ring

Continued on next page

TM1670 (03FEB09)

04-0400-20

CED,OUOE024,205 –19–18APR00–2/3

330LC and 370 Excavator Repair 020409

PN=252

Removal and Installation 7. Install support plate (B). Tighten cap screws (A). 8. Install water pump coolant hoses. 9. Install fan and air conditioning belts. (See procedure in Group 0510). 10. Install fan, shroud, and guards. (See procedure in Group 0510). –UN–17JUN98

11. Fill coolant. Approximate capacity is 30 L (8 gal).

T115346

A—Cap Screw (6 used) B—Support Plate

CED,OUOE024,205 –19–18APR00–3/3

Remove and Test Thermostats CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns. Do not drain coolant until coolant temperature is below operating temperature. Always loosen cooling system filler cap, radiator cap, or drain valve slowly to relieve pressure. 1. Drain coolant. Approximate capacity is 30 L (8 gal). 2. Remove upper radiator hose. 3. Visually inspect the area around the water manifold for leaks. Partially drain coolant from the cooling system.

CED,OUOE024,206 –19–14MAY98–1/3

4. Remove thermostat cover (A) with gasket. Remove and discard all gasket material.

RG7669A

–UN–05DEC97

A—Thermostat Cover

Continued on next page

TM1670 (03FEB09)

04-0400-21

CED,OUOE024,206 –19–14MAY98–2/3

330LC and 370 Excavator Repair 020409

PN=253

04 0400 21

Removal and Installation

Thermostat—Specification Thermostat—Opening Temperature ....................................................... 89—100°C (192—212°F)

RG7670

6. Inspect thermostats for debris or damage, and test each thermostat using an approved testing procedure. See Inspect Thermostat and Test Thermostat Opening Temperature in CTM86 for testing procedure. Thermostat should start to open with the specified range.

–UN–05DEC97

5. Remove thermostats.

If either thermostat fails to open within this range, replace both thermostats as a set. 04 0400 22 CED,OUOE024,206 –19–14MAY98–3/3

Install Thermostats NOTE: Install thermostats in groove in housing first, then install gasket after thermostat is properly seated in grooves. 1. Install thermostats. Install a new gasket on housing. 2. Install cover and tighten cap screws. Thermostat—Specification Thermostat Cover Cap Screw— Torque ............................................................................. 47 N•m (35 lb-ft)

3. Install upper radiator hose. 4. Fill with coolant. Approximate capacity is 30 L (8 gal).

CED,OUOE024,207 –19–14MAY98–1/1

TM1670 (03FEB09)

04-0400-22

330LC and 370 Excavator Repair 020409

PN=254

Removal and Installation

Remove Fuel Supply Pump

1. Disconnect fuel inlet line and outlet line, shown disconnected. Cap all line openings so contaminants do not enter fuel system.

RG7053

Thoroughly clean exterior of supply pump. Also clean around supply pump mounting area on injection pump housing.

–UN–10AUG94

NOTE: To diagnose fuel supply pump malfunctions, refer to CTM86.

2. Remove three supply pump mounting nuts and pull fuel supply pump straight out from mounting studs as shown.

04 0400 23

3. Cover supply pump mounting bore so debris cannot enter injection pump housing.

CED,OUOE024,208 –19–14MAY98–1/1

Install Fuel Supply Pump

2. Tighten mounting stud nuts. Fuel Injection Pump—Specification Fuel Supply Pump Mounting Stud Nut—Torque ............................................... 5—7 N•m (4—5 lb-ft) (45—60 lb-in.)

RG7053

1. Install a new gasket on supply pump mounting face and position pump over mounting studs.

–UN–10AUG94

IMPORTANT: Before installing supply pump, test pump to make sure fuel will not leak around spindle and spindle seal.

3. Install fuel inlet and outlet lines and tighten all connections securely. 4. Bleed fuel system. (See procedure in this group.)

CED,OUOE024,209 –19–14MAY98–1/1

TM1670 (03FEB09)

04-0400-23

330LC and 370 Excavator Repair 020409

PN=255

Removal and Installation

Remove Fuel Injection Nozzles

X9811 –UN–26NOV97

If ANY fluid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with this type injury or gangrene may result. Doctors unfamiliar with this type of injury may call Deere & Company Medical Department in Moline, Illinois, or other knowledgeable medical source. IMPORTANT: Cap or plug all fuel lines as they are disconnected to prevent dirt and debris from entering fuel system. Debris in fuel system can plug injectors which affects engine performance.

RG5877

04 0400 24

–UN–08DEC08

CAUTION: Escaping diesel fuel under pressure can have sufficient force to penetrate the skin, causing serious injury. Before disconnecting lines, be sure to relieve pressure. Before applying pressure to the system, be sure ALL connections are tight and lines, pipes, and hoses are not damaged. Keep hands and body away from pin holes and nozzles which eject fluid under pressure. Use a piece of cardboard or wood, rather than hands, to search for suspected leaks.

A—Injection Line Nut B—JDE90 Serrated Wrench C—JDF22 Crowsfoot Wrench

1. Thoroughly clean area around injection pump and nozzles, including all line connections, using compressed air. IMPORTANT: JDE90 Serrated Wrench (B) MUST BE used to keep delivery valve fittings stationary while loosening line nuts. If delivery valve and barrel housing rotates while loosening or tightening a fuel line nut, injection pump delivery will be altered. Pump must be recalibrated on a test stand. 2. Disconnect injection line nuts (A) from injection pump delivery valves using JDF22 Crowsfoot Wrench (C) or a standard 3/4 in. line wrench and JDE90 Serrated Wrench (B).

Continued on next page

TM1670 (03FEB09)

04-0400-24

CED,OUOE024,210 –19–14MAY98–1/4

330LC and 370 Excavator Repair 020409

PN=256

Removal and Installation 3. Disconnect fuel delivery lines from injection nozzles. Lift injection line assembly from engine. 4. Disconnect fuel leak-off line from injection nozzle leak-off connectors. Remove complete leak off assembly.

CED,OUOE024,210 –19–14MAY98–2/4

5. Remove packing (C) and line nuts (B) from each leak-off connector. Discard packing.

04 0400 25

–UN–22NOV97

6. Remove leak off connector (A) with O-ring from each injection nozzle.

RG5756

A—Leak-Off Connector B—Line Nut C—Packing

CED,OUOE024,210 –19–14MAY98–3/4

NOTE: The socket portion of JDE92 Nozzle Wrench (A) may be used to remove nozzles from cylinder head.

RG5757

8. To prevent debris from entering combustion chamber after nozzles are removed, insert a 12.7 mm (1/2 in.) hardwood dowel in nozzle bore.

–UN–22NOV97

7. If JDE92 Nozzle Wrench is not used, use a 24 mm (15/16 in.) deep socket on nozzle gland nut to remove nozzles. Gland nut will act as a jack screw to raise nozzle out of cylinder head bore. Remove hardened steel washer from injection nozzle bore if it does not come out with nozzle.

A—JDE92 Nozzle Wrench

CED,OUOE024,210 –19–14MAY98–4/4

TM1670 (03FEB09)

04-0400-25

330LC and 370 Excavator Repair 020409

PN=257

Removal and Installation

Install Fuel Injection Nozzles 1. Apply PT569 NEVER-SEEZ Lubricant to gland nut threads and nozzle barrel (arrows). Be sure that NEVER-SEEZ lubricant was also applied to inside bore of gland nut during assembly. –UN–26NOV97

NOTE: Applying NEVER-SEEZ Lubricant at these locations will help prevent possible seizure of gland nut to holder body.

RG5888

2. Install a new special steel washer (A) on tip end of assembled injection nozzle. IMPORTANT: Do not intermix injection nozzles of different suppliers or different tip sizes 04 within a single engine. 0400

A—Steel Washer

3. Insert injection nozzle into cylinder head. Turn gland nut by hand to make sure it is threaded straight in cylinder head. 4. Use outer socket JDE92 Nozzle Socket and turn gland nut down to remove most of the looseness.

NEVER-SEEZ is a trademark of Emhart Chemical Group.

CED,OUOE024,211 –19–18MAY98–1/7

5. Rotate nozzle holder so hole for leak-off connector threads (A) are facing straight out from cylinder head.

RG5889

–UN–26NOV97

A—Leak-Off Connector Threads

Continued on next page

TM1670 (03FEB09)

04-0400-26

CED,OUOE024,211 –19–18MAY98–2/7

330LC and 370 Excavator Repair 020409

PN=258

Removal and Installation 6. Position inner socket (D) over nozzle holder and engage with flats at top of nozzle holder. 7. Place outer socket (C) portion of JDE92 Nozzle Socket on gland nut with socket “window” (B) facing outward. 8. Insert handle (A) through window into inner socket. Ball detent in handle will keep it secured to inner socket.

–UN–26NOV97

NOTE: Handle simulates position of leak-off connector, which must be square with engine to permit proper installation of leak-off lines.

RG5758

A—Handle B—Window C—Outer Socket D—Inner Socket

CED,OUOE024,211 –19–18MAY98–3/7

9. Tighten injection nozzle gland nut. Keep handle (A) pointing straight out while tightening.

–UN–26NOV97

Fuel Injection Pump—Specification Fuel Injection Nozzle Gland Nut— Torque ............................................................................. 88 N•m (65 lb-ft)

Socket window (B) is cut deep enough to obtain a new “bite” without removing inner socket.

RG5759

10. Be sure O-ring is positioned against injection nozzle gland nut. A—Handle B—Socket Window

Continued on next page

TM1670 (03FEB09)

04-0400-27

CED,OUOE024,211 –19–18MAY98–4/7

330LC and 370 Excavator Repair 020409

PN=259

04 0400 27

Removal and Installation 11. Install leak-off connectors (A) with O-rings on injection nozzles. Tighten securely.

RG5890

–UN–26NOV97

A—Leak-Off Connector

CED,OUOE024,211 –19–18MAY98–5/7

12. Loosen all leak-off line fittings (A), remove pipes (B), and inspect packings (C) that are worn or cut.

–UN–14DEC88

NOTE: Mark each leak-off pipe before disassembly to assure assembly in correct location. 13. Check all pipes and fittings for wear or damage and replace as necessary. 14. Reinstall new packings (if needed), and pipes into T-fittings. Tighten all connections securely.

RG5091

04 0400 28

15. Install nuts (D) and packings onto leak-off connectors. Install complete assembly over appropriate leak-off line connectors.

A—Fitting B—Pipe C—Packing D—Nut

16. Tighten all leak-off line connections securely at each injection nozzle. 17. Connect leak-off line at injection pump and tighten securely.

Continued on next page

TM1670 (03FEB09)

04-0400-28

CED,OUOE024,211 –19–18MAY98–6/7

330LC and 370 Excavator Repair 020409

PN=260

Removal and Installation

19. Tighten fuel injection line nuts (A).

RG5877

18. Remove protective caps and plugs, that were installed during disassembly, from injection lines, nozzles and delivery valves. Install and connect injection line assembly at each respective injection nozzle and delivery valve.

–UN–26NOV97

IMPORTANT: Use JDE90 Serrated Wrench (B) to keep delivery valve fittings stationary while tightening fuel line nuts. If a delivery valve and barrel housing rotates while tightening a fuel line nut, injection pump fuel delivery will be altered, and pump will have to be recalibrated on a test stand.

A—Fuel Injection Line Nut B—JDE90 Serrated Wrench C—JDF22 Crowsfoot Wrench 04 0400 29

Fuel Injection Pump—Specification Fuel Injection Nozzle Line Nut— Torque ............................................................................. 27 N•m (20 lb-ft)

20. Tighten line nuts at delivery valves using JDF22 Crowsfoot Wrench (C) or a 3/4 in. line wrench along with JDE90 Serrated Wrench. Fuel Injection Pump—Specification Fuel Injection Nozzle Line Nut— Torque ............................................................................. 27 N•m (20 lb-ft)

21. Bleed fuel system. (See procedure in this group.)

CED,OUOE024,211 –19–18MAY98–7/7

TM1670 (03FEB09)

04-0400-29

330LC and 370 Excavator Repair 020409

PN=261

Removal and Installation

Bleed the Fuel System

3. Close bleed screw (A) and loosen bleed screw (E) from final fuel filter. 4. Push pump until only fuel flows from bleed screw opening.

5. Loosen fuel line (D) at injection pump and push pump until fuel free of bubbles flows from connector.

T115055

6. Tighten fuel line.

–UN–17JUN98

NOTE: If you run out of fuel and air is in the supply line to the injection pump continue next step.

A—Bleed Screw B—Pump C—Drain Hose D—Fuel Line E—Bleed Screw F—Final Fuel Filter

CED,OUOE024,226 –19–20MAY98–1/1

Clean the Engine Crankcase Ventilation Tube

–UN–17JUN98

Clean the engine crankcase ventilation tube (A) when you measure and adjust engine valve clearance (lash). A—Engine Crankcase Ventilation Tube

T115050

04 0400 30

T115054

2. Open bleed screw (A) and push pump (B) until fuel free of bubbles flows from around the bleed screw.

–UN–17JUN98

1. Place pan under primary filter (water separator) drain hose (C).

TX,85,DH5354A –19–14DEC96–1/1

TM1670 (03FEB09)

04-0400-30

330LC and 370 Excavator Repair 020409

PN=262

Removal and Installation

Check and Adjust Engine Valve Lash (Clearance) CAUTION: Prevent accidental starting of engine while performing valve adjustments. Always disconnect NEGATIVE (-) battery terminal. IMPORTANT: Valve clearance MUST BE checked and adjusted with engine COLD. 1. Remove rocker arm cover and engine crankcase ventilation tube. Clean tube with solvent or diesel fuel. Check that O-ring in rocker arm cover is in good condition. 04 0400 31 Continued on next page

TM1670 (03FEB09)

04-0400-31

TX,0400,DH5389 –19–18MAY98–1/4

330LC and 370 Excavator Repair 020409

PN=263

Removal and Installation

–UN–26NOV97

IMPORTANT: Visually inspect contact surfaces of valve tips and rocker arm wear pads. Check all parts for excessive wear, breakage, or cracks. Replace parts that show visible damage.

RG7013

Rocker arms that exhibit excessive valve clearance should be inspected more thoroughly to identify damaged parts. 2. Remove plastic plugs from cylinder block bores and install JDE81-1 or JDG820 Flywheel Turning Tool (A) and JDE-81-4 Timing Pin (B). 04 0400 32

A—Flywheel Turning Tool B—Timing Pin

3. Rotate the engine with the flywheel turning tool until timing pin engages timing hole in flywheel. 4. If the rocker arms for the No. 1 cylinder are loose, the engine is at No. 1 “TDC” Compression. If the rocker arms for the No. 6 cylinder are loose, the engine is at No. 6 “TDC” Compression. Rotate the engine one full revolution to No. 1 “TDC” Compression. 5. With the engine lock-pinned at “TDC” of No. 1 piston’s compression stroke, check and adjust (as needed) valve clearance on Nos. 1,3 and 5 exhaust valves and Nos. 1, 2 and 4 intake valves. Engine Valve—Specification Intake Valve—Clearance ....................... 0.331—0.431 mm (0.013—0.017 in.) Exhaust Valve—Clearance.................... 0.661—0.761 mm (0.026—0.030 in.)

Continued on next page

TM1670 (03FEB09)

04-0400-32

TX,0400,DH5389 –19–18MAY98–2/4

330LC and 370 Excavator Repair 020409

PN=264

Removal and Installation

Engine Valve—Specification Valve Adjusting Screw Locknut— Torque ............................................................................. 27 N•m (20 lb-ft)

–UN–06DEC88

Recheck clearance again after tightening locknut. Readjust clearance as necessary.

RG5241

6. If valve clearance needs to be adjusted, loosen the locknut on rocker arm adjusting screw. Turn adjusting screw until feeler gauge slips with a slight drag. Hold the adjusting screw from turning with screwdriver and tighten locknut.

7. Rotate flywheel 360° until No. 6 piston is at “TDC” of its compression stroke. Rocker arms for No. 6 piston should be loose. 04 0400 33 TX,0400,DH5389 –19–18MAY98–3/4

9. Recheck clearance on all valves again after locknut is tightened.

RG4295

Engine Valve—Specification Intake Valve—Clearance ....................... 0.331—0.431 mm (0.013—0.017 in.) Exhaust Valve—Clearance.................... 0.661—0.761 mm (0.026—0.030 in.) Valve Adjusting Screw Locknut— Torque ............................................................................. 27 N•m (20 lb-ft)

–19–21AUG91

8. Check and adjust (as needed) valve clearance to the same specifications on Nos. 2, 4 and 6 exhaust and Nos. 3, 5 and 6 intake valves. Tighten valve adjusting screw locknut.

TX,0400,DH5389 –19–18MAY98–4/4

TM1670 (03FEB09)

04-0400-33

330LC and 370 Excavator Repair 020409

PN=265

Removal and Installation

Remove and Install Starter

–UN–17JUN98

IMPORTANT: Always disconnect the negative (-) battery cables before removing starter or a short circuit could result. 1. Disconnect negative (-) battery cables at battery.

T115051

2. Disconnect positive battery cable (A). 3. Remove nut (B). 4. Disconnect connector (E). 5. Disconnect ground strap (D). 04 0400 34

CAUTION: The approximate weight of starter is 23 kg (50 lb).

A—Positive Battery Cable B—Nut C—Cap Screw (2 used) D—Ground Strap E—Connector

Starter—Specification Starter—Weight ................................................. 23 kg (50 lb) approximate

6. Remove cap screws (C). Remove starter. 7. Replace parts as necessary. 8. Install starter. 9. Tighten cap screws (C). Starter—Specification Starter Cap Screw—Torque ............................................ 47 N•m (35 lb-ft)

10. Connect ground strap (D). 11. Connect connector (E). 12. Connect positive battery cable (A). 13. Connect negative (-) battery cables at battery.

CED,OUOE024,212 –19–18MAY98–1/1

TM1670 (03FEB09)

04-0400-34

330LC and 370 Excavator Repair 020409

PN=266

Section 05

Engine Auxiliary Systems Contents Page

Page

Group 0505—Cold Weather Starting Aids Specifications . . . . . . . . . . . . . . . . . . . . . . . .05-0505-1 Engine Coolant Heater Remove and Install . . . . . . . . . . . . . . . . . .05-0505-1

Group 0530—External Exhaust Systems Remove and Install Muffler . . . . . . . . . . . . . .05-0530-1

Group 0510—Cooling System Service Equipment and Tools . . . . . . . . . . . .05-0510-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . .05-0510-1 Fan, Shroud, and Guards Remove and Install . . . . . . . . . . . . . . . . . .05-0510-2 Radiator and Oil Cooler Remove and Install . . . . . . . . . . . . . . . . . .05-0510-3 Radiator and Oil Cooler Assembly Disassemble and Assemble. . . . . . . . . . . .05-0510-6 Coolant Expansion Tank Remove and Install . . . . . . . . . . . . . . . . . .05-0510-7 Fan and Air Conditioner Belts Remove and Install . . . . . . . . . . . . . . . . . .05-0510-8

Group 0560—External Fuel Supply Systems Other Material . . . . . . . . . . . . . . . . . . . . . . . .05-0560-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . .05-0560-1 Fuel Tank Remove and Install . . . . . . . . . . . . . . . . . .05-0560-2 Primary Fuel Filter (Water Separator) Remove and Install . . . . . . . . . . . . . . . . . .05-0560-3 Disassemble and Assemble. . . . . . . . . . . .05-0560-5 Final Fuel Filter Element Replace . . . . . . . . . . . . . . . . . . . . . . . . . . .05-0560-6 05 Final Fuel Filter Check Valve Replace . . . . . . . . . . . . . . . . . . . . . . . . . . .05-0560-7 Bleed the Fuel System . . . . . . . . . . . . . . . . .05-0560-8

Group 0515—Speed Controls Service Equipment and Tools . . . . . . . . . . . .05-0515-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . .05-0515-2 Fast and Slow Idle Stops . . . . . . . . . . . . . . .05-0515-2 Engine Speed Control Cable Remove and Install . . . . . . . . . . . . . . . . . .05-0515-5 Engine Control Motor Remove and Install . . . . . . . . . . . . . . . . . .05-0515-6 Engine Control Motor and Sensor Adjustment. . . . . . . . . . . . . . . . . . . . . . . . .05-0515-7 Engine Speed Learning. . . . . . . . . . . . . . . . .05-0515-8 Fuel Shut-Off Solenoid Remove and Install . . . . . . . . . . . . . . . . .05-0515-10 Fuel Shut-Off Solenoid Linkage Check and Adjustment. . . . . . . . . . . . . . .05-0515-11 Group 0520—Intake System Essential Tools . . . . . . . . . . . . . . . . . . . . . . .05-0520-1 Service Equipment and Tools . . . . . . . . . . . .05-0520-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . .05-0520-1 Air Intake System Leakage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05-0520-2 Air Cleaner Remove and Install . . . . . . . . . . . . . . . . . .05-0520-3 Charge Air Cooler Remove and Install . . . . . . . . . . . . . . . . . .05-0520-3 TM1670 (03FEB09)

05-1

330LC and 370 Excavator Repair 020409

PN=1

Contents

TM1670 (03FEB09)

05-2

330LC and 370 Excavator Repair 020409

PN=2

Group 0505

Cold Weather Starting Aids Specifications Item

Measurement

Specification

Element-to-Adapter Nut

Torque

34 N•m (25 lb-ft)

CED,OUOE003,1132 –19–07JUL98–1/1

Remove and Install Engine Coolant Heater

–UN–23AUG88

CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns.

TS281

Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. 1. Drain cooling system. Approximate capacity is 30 L (8 gal).

Continued on next page

TM1670 (03FEB09)

05-0505-1

TX,05,VV2561 –19–01MAR97–1/2

330LC and 370 Excavator Repair 020409

PN=269

05 0505 1

Cold Weather Starting Aids 2. Remove wiring lead (A). 3. Loosen nut (C) and pull heater element from block.

T6427AO

–UN–21OCT88

CAUTION: Do not plug coolant heater into electrical power unless heating element is immersed in coolant. Sheath could burst and result in personal injury. Use a heavy-duty grounded cord to connect coolant heater to electrical power. 4. Replace parts as necessary. 5. Install heater element (G) through adapter (D) and install nut (C), but do not tighten. 6. Install heater into cylinder block with element pointing to the rear. 05 0505 2

A—Wiring Lead B—Cap C—Nut D—Adapter E—Gasket F—O-Ring G—Heater Element

7. Tighten adapter. 8. Turn element clockwise, then counterclockwise, until element contacts casting. Move element to the center position. 9. Hold element using a wrench and tighten nut. Specification Element-to-Adapter Nut—Torque .................................... 34 N•m (25 lb-ft)

TX,05,VV2561 –19–01MAR97–2/2

TM1670 (03FEB09)

05-0505-2

330LC and 370 Excavator Repair 020409

PN=270

Group 0510

Cooling System Service Equipment and Tools NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC). Some tools may be available from a local supplier.

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,1134 –19–07JUL98–1/2

Breaker Bar To hold belt tension adjuster.

CED,OUOE003,1134 –19–07JUL98–2/2

05 0510 1

Specifications Item

Measurement

Specification

Fan-to-Pulley Cap Screw

Torque

47 N•m (35 lb-ft)

Fan Shroud-to-Radiator Cap Screw

Torque

73 N•m (54 lb-ft)

Fan Guard-to-Shroud Cap Screw

Torque

27 N•m (20 lb-ft)

Radiator Expansion Tank Cap Screw Torque

73 N•m (54 lb-ft) CED,OUOE003,1133 –19–07JUL98–1/1

TM1670 (03FEB09)

05-0510-1

330LC and 370 Excavator Repair 020409

PN=271

Cooling System

Remove and Install Fan, Shroud, and Guards

–UN–23AUG88

CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns.

TS281

Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. 1. Drain engine coolant until coolant level is below upper radiator hose (B). 2. Remove radiator expansion tank. (See procedure in this group.)

–UN–17JUN98

3. Loosen clamps. Remove upper radiator hose (B). 4. Remove cap screws (C). Remove fan guard (D). 5. Remove cap screws (A). Move fan shroud (E) toward engine.

T115121

05 0510 2

6. Remove four cap screws. Remove fan, and spacer (G). A—Cap Screw (12 used) B—Upper Radiator Hose C—Cap Screw (4 used) D—Guard E—Shroud F—Expansion Tank G—Cap Screws, Fan, and Spacer

7. Remove fan shroud (E). 8. Replace parts as necessary. 9. Install fan shroud (E). Move shroud towards engine. 10. Install fan and spacer. Tighten cap screws. Specification Fan-to-Pulley Cap Screw— Torque ............................................................................. 47 N•m (35 lb-ft)

11. Install fan shroud (E). Tighten cap screws (A). Specification Fan Shroud-to-Radiator Cap Screw—Torque ................................................................ 73 N•m (54 lb-ft)

12. Install fan guard (D). Tighten cap screws (C). Specification Fan Guard-to-Shroud Cap Screw—Torque ................................................................ 27 N•m (20 lb-ft)

Continued on next page

TM1670 (03FEB09)

05-0510-2

CED,OUOE024,215 –19–02FEB09–1/2

330LC and 370 Excavator Repair 020409

PN=272

Cooling System 13. Install upper radiator hose (B). Tighten clamps. 14. Install radiator expansion tank. (See procedure in this group.) 15. Fill radiator and expansion tank with coolant to proper operation level.

CED,OUOE024,215 –19–02FEB09–2/2

Remove and Install Radiator and Oil Cooler

–UN–23AUG88

CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns.

TS281

Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. 1. Drain coolant from radiator. Approximate capacity is 30 L (8 gal). 2. Drain hydraulic tank. Approximate capacity is 159 L (42 gal).

Continued on next page

TM1670 (03FEB09)

05-0510-3

CED,OUOE024,216 –19–03FEB09–1/3

330LC and 370 Excavator Repair 020409

PN=273

05 0510 3

Cooling System 3. Remove plug to drain hydraulic oil from oil cooler. 4. Remove radiator expansion tank. (See procedure in this group.) 5. Remove charge air cooler. (See procedure in Group 0520.) NOTE: It is not necessary to evacuate the air conditioning system. 6. Remove cap screws from air conditioning condenser. (See procedure in Group 1830). 7. Remove fan, shroud, and guards. (See procedure in this group.) 8. Loosen clamp and remove lower radiator hose.

10. Remove cap screws (D). Remove cover (E). 11. Remove cap screws (A, C, G, and I). Remove spacers (B).

T115120

05 0510 4

–UN–17JUN98

9. Loosen clamps. Remove hoses (F and J).

CAUTION: Use appropriate lifting device for heavy components.

A—Cap Screw (2 used) B—Spacer (2 used) C—Cap Screw D—Cap Screw (2 used) E—Cover F—Upper Hose G—Cap Screw H—Support I—Cap Screw (4 used) J—Lower Hose

NOTE: The radiator and oil cooler are removed as an assembly. 12. Remove radiator and oil cooler assembly. 13. Disassemble oil cooler and radiator. (See procedure in this group.) 14. Repair or replace as necessary. 15. Assemble oil cooler and radiator. (See procedure in this group.) 16. Install radiator and oil cooler assembly. 17. Install spacers (B) and tighten cap screws (A, C, G, and I). 18. Install cover (E). Tighten cap screws (D).

Continued on next page

TM1670 (03FEB09)

05-0510-4

CED,OUOE024,216 –19–03FEB09–2/3

330LC and 370 Excavator Repair 020409

PN=274

Cooling System 19. Install hoses (F and J). Tighten clamps. 20. Install lower radiator hose. Tighten clamp. 21. See Install fan, shroud, and guards. (See procedure in this group). 22. See Remove and Install Condenser. (See procedure in Group 1830.) 23. See Remove and Install Charge Air Cooler. (See procedure in Group 0520.) 24. See Install radiator expansion tank. (See procedure in this group.) 25. Fill hydraulic tank. Approximate capacity is 159 L (42 gal). 26. Fill radiator and expansion tank with coolant. Approximate capacity is 30 L (8 gal). 05 0510 5

CED,OUOE024,216 –19–03FEB09–3/3

TM1670 (03FEB09)

05-0510-5

330LC and 370 Excavator Repair 020409

PN=275

Cooling System

Disassemble and Assemble Radiator and Oil Cooler Assembly

T115839

–UN–01JUL98

05 0510 6

Continued on next page

TM1670 (03FEB09)

05-0510-6

CED,OUOE024,217 –19–19MAY98–1/2

330LC and 370 Excavator Repair 020409

PN=276

Cooling System A—Wing Nut and Washer (2 used) B—Radiator Screen (2 used) C—Cap Screw (3 used) D—Washer (3 used) E—Forward Support

F—Oil Cooler G—Cap Screw (4 used) H—Washer (4 used) I—Radiator J—Rear Support K—Washer (3 used)

L—Cap Screw (3 used) M—Spacer N—Lower Support O—Lock Washer (4 used) P—Washer (4 used) Q—Cap Screw (4 used)

R—Bottom Bracket S—Washer (2 used) T—Cap Screw (2 used) U—Washer (2 used) V—Cap Screw (2 used) W—Upper Bracket

CED,OUOE024,217 –19–19MAY98–2/2

Remove and Install Coolant Expansion Tank

–UN–23AUG88

CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns.

TS281

CED,OUOE024,218 –19–19MAY98–1/3

2. Remove cap screws (A).

T115053

–UN–17JUN98

A—Cap Screw (2 used)

Continued on next page

TM1670 (03FEB09)

05-0510-7

CED,OUOE024,218 –19–19MAY98–2/3

330LC and 370 Excavator Repair 020409

PN=277

05 0510 7

Cooling System 3. Loosen clamps. Remove hoses (A, B, D, and E). 4. Remove cap screws (C and F). Remove tank.

–UN–17JUN98

5. Repair or replace as necessary. 6. Install tank.

T115052

7. Install and tighten cap screws (C and F). Specification Radiator Expansion Tank Cap Screw—Torque ................................................................ 73 N•m (54 lb-ft) A—Coolant Expansion Tank-to-Radiator Cap Neck Line B—Coolant Expansion Tank-to-Coolant Overflow Tank C—Cap Screw D—Coolant Expansion Tank-to-Top of Engine Block E—Coolant Expansion Tank-to-Lower Radiator Hose F—Cap Screw

8. Install hoses. 9. Fill radiator to proper operating level.

05 0510 8

CED,OUOE024,218 –19–19MAY98–3/3

Remove and Install Fan and Air Conditioner Belts 1. Loosen adjusting screw (B). Remove air conditioning belt. 2. Install breaker bar in square drive hole (A). 3. Hold tension adjuster away from belt while removing old belt and installing a new one. 4. Slowly release wrench tension to allow tension adjuster to move clockwise against new belt. Tension is automatically adjusted. 5. Remove breaker bar. 6. Install air conditioning belt. Tighten adjusting screw (B).

T115779

–UN–17JUN98

A—Square Drive Hole B—Adjusting Screw

TX,0510,DU283A –19–06JUN92–1/1

TM1670 (03FEB09)

05-0510-8

330LC and 370 Excavator Repair 020409

PN=278

Group 0515

Speed Controls Service Equipment and Tools NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC). Some tools may be available from a local supplier.

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,21622 –19–08MAY00–1/6

Clamp-On Electronic Tachometer . . . . . . . . . . . JT05801 Check engine speed.

CED,OUOE003,21622 –19–08MAY00–2/6

05 0515 1

Laptop Computer . . . . . . . . . . . . . . . . . . . . . JT07290 To display information read and monitored by the excavator diagnostics program. CED,OUOE003,21622 –19–08MAY00–3/6

Excavator Diagnostics Program Disk . . . . . . . . JT07274J To read and monitor information available from the engine and pump controller. CED,OUOE003,21622 –19–08MAY00–4/6

Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JT07273 To connect the laptop computer to diagnostic port of excavator. CED,OUOE003,21622 –19–08MAY00–5/6

Feeler Gauge To check shut-off lever stop clearance.

CED,OUOE003,21622 –19–08MAY00–6/6

TM1670 (03FEB09)

05-0515-1

330LC and 370 Excavator Repair 020409

PN=279

Speed Controls

Specifications

05 0515 2

Item

Measurement

Specification

Engine Fast Idle

Speed

2150 ± 50 rpm at fast idle stop on injection pump

Engine Slow Idle

Speed

1050 + 100 - 0 rpm

Engine Control Motor Arm Cap Screw

Torque

13 N•m (115 lb-in)

Engine Auto-Idle

Speed

1200 ± 100 rpm

Engine E (Economy) Mode

Speed

1900 ± 100 rpm

Engine Fast Idle in Standard Mode

Speed

2050 ± 75 rpm

Fuel Shut-Off Solenoid Cap Screw

Torque

23 N•m (17 lb-ft)

Fuel Shut-Off Solenoid Hex Nut

Torque

7 N•m (5 lb-ft)

Fuel Shut-Off Solenoid Ball Joint Hole-to-Fuel Shut-Off Lever Hole

Distance

3—6 mm (1/8—1/4 in.) short of alignment

Fuel Shut-Off Solenoid Plunger-to-Ball Joint Nut

Torque

8 N•m (70 lb-in.)

Fuel Shut-Off Lever-to-Stop Position Stop

Distance

within 3 mm (0.125 in.) of stop position stop

CED,OUOE003,1090 –19–08SEP98–1/1

Injection Pump Fast and Slow Idle Stops Adjustment 1. Connect the tachometer or the laptop computer with excavator diagnostics program. Select “14 Actual engine speed” from Monitor Data ItemsSee laptop computer installation, see procedure in Group 9025-25.).. 2. Start the engine. 3. Warm engine to its normal operating temperature. 4. Stop the engine.

Continued on next page

TM1670 (03FEB09)

05-0515-2

CED,OUOE003,1084 –19–03FEB09–1/4

330LC and 370 Excavator Repair 020409

PN=280

T115766B

–UN–08JUN98

Speed Controls

A—Speed Control Cable B—Injection Pump Lever

C—Fast Idle Stop D—Nut

E—External Slow Idle Stop F—Nut (2 used)

G—Internal Slow Idle Stop H—Supplementary Idle Screw

5. Disconnect the speed control cable (A) from injection pump lever (B).

10. Adjust the fast and external slow idle stops as needed.

6. Check that injection pump lever moves freely from external slow idle stop (E) to the fast idle stop (C) and back.

Specification Engine Fast Idle—Speed................... 2150 ± 50 rpm at fast idle stop on injection pump Engine Slow Idle—Speed ..................................... 1050 + 100 - 0 rpm

7. Start the engine.

11. Loosen nut (D) on the fast idle stop (C).

8. Push injection pump lever against fast idle stop (C).

12. Hold injection pump lever against the fast idle stop.

Record the engine fast idle speed. NOTE: The fast idle stop on the injection pump serves as the stop when the HP (high power) mode is actuated. 9. Push injection pump lever against the external slow idle stop (F).

Turn fast idle stop in to decrease engine fast idle speed; turn stop out to increase engine fast idle speed. Hold fast idle stop and tighten nut.

Record the engine slow idle speed.

Continued on next page

TM1670 (03FEB09)

05-0515-3

CED,OUOE003,1084 –19–03FEB09–2/4

330LC and 370 Excavator Repair 020409

PN=281

05 0515 3

Speed Controls IMPORTANT: The slow idle speed must be adjusted to specification so the injection pump lever only contacts the external slow idle stop (E) and not the internal slow idle stop (G). The internal slow idle stop is adjusted at the factory so it is not contacted when slow idle speed is adjusted to specification. Seals on the injection pump lever shaft may be damaged if internal slow idle stop is used as the stop when injection pump lever is connected to the engine control motor. The engine slow idle speed specification given

is with the engine installed in the machine and the pumps, alternator, and fan installed. 13. Loosen nuts (F) on the external slow idle stop (E). 14. Hold injection pump lever against the external slow idle stop. Turn external slow idle stop in to increase engine slow idle speed; turn stop out to decrease engine slow idle speed. Hold external slow idle stop and tighten nuts.

CED,OUOE003,1084 –19–03FEB09–3/4

15. Pull injection pump lever rapidly to fast idle and then decelerate to slow idle. Slow idle must be to specification. Specification Engine Slow Idle—Speed ........................................... 1050 + 100 - 0 rpm

NOTE: Injection pump shown removed for clarity of photograph. Turning the supplementary idle screw (H) in no more than 1/4 of a turn may help to reduce surging or hunting. If surging or hunting continues, repair injection pump. 16. Stop the engine. 17. Connect the cable to lever.

–UN–08JUN98

Check that the threaded portion of cable is centered in bulkhead bracket. Loosen and tighten the nuts to centered threaded portion of cable in bulkhead bracket. Cable can be adjusted in the bulkhead bracket if more cable travel is need in one direction.

T115579B

05 0515 4

18. Do Engine Control Motor and Sensor Adjustment and then the Engine Speed Learning Procedure. (See procedures in this group.) G—Internal Slow Idle Stop H—Supplementary Idle Screw

CED,OUOE003,1084 –19–03FEB09–4/4

TM1670 (03FEB09)

05-0515-4

330LC and 370 Excavator Repair 020409

PN=282

Speed Controls

T115156

–UN–17JUN98

Remove and Install Engine Speed Control Cable

A—Ball Joint (2 used) B—Nut (2 used)

C—Speed Control Cable D—Bracket

E—Lock Washer (2 used) F—Nut (2 used)

IMPORTANT: The ball joints (A) are installed on the cable to full thread engagement. A ball joint can be used to lengthen a cable end, if needed, but must have at least 6 mm (1/4 in.) of thread engagement to avoid stripping the threads on cable end. 1. Install ball joints (A) to full thread engagement. Tighten nuts.

G—Bracket H—Injection Pump Lever

cable are centered in brackets. As needed, adjust cable in brackets to connect ball joint to lever or arm. 3. Connect ball joint to engine control motor arm. 4. Do Engine Control Motor Adjustment and Sensor and then the Engine Speed Learning Procedure. (See procedures in this group.)

2. Install speed control cable (C) in brackets (D and G). Initially, tighten nuts so threaded portions of

CED,OUOE024,219 –19–12SEP98–1/1

TM1670 (03FEB09)

05-0515-5

330LC and 370 Excavator Repair 020409

PN=283

05 0515 5

Speed Controls

Remove and Install Engine Control Motor

T115157

–UN–17JUN98

05 0515 6

A—Cap Screw B—Bracket

C—Bracket D—Motor Assembly

E—Connector (4-Wire) F—Connector (3-Wire)

G—Cap Screw (3 used) H—Arm

NOTE: The engine control angle sensor is located inside the engine control motor housing. The sensor is serviced as an assembly with the engine control motor.

8. Install motor assembly (D) on bracket (B). Tighten cap screws (G).

1. Remove engine speed control cable at engine control motor. (See procedure in this group).

10. Install brackets (B and C). Tighten cap screws (A).

9. Install arm (H) on motor assembly (D).

2. Disconnect connectors (E and F).

11. Install engine speed control cable at engine control motor. (See procedure in this group).

3. Remove cap screw (A) and brackets (B and C). Remove bracket and motor assembly.

12. Adjust arm (H) so speed control cable is horizontal.

4. Remove arm (H) from motor assembly (D).

13. Connect connectors (E and F).

5. Remove cap screws (G).

14. Do Engine Control Motor and Sensor Adjustment and then the Engine Speed Learning Procedure. (See procedures in this group.)

6. Remove motor assembly (D) from bracket (B). 7. Repair or replace as necessary.

TX,05,GG2306 –19–24MAY00–1/1

TM1670 (03FEB09)

05-0515-6

330LC and 370 Excavator Repair 020409

PN=284

Speed Controls

Engine Control Motor and Sensor Adjustment When the following components are repaired or replaced, or when engine speeds deviate from specification, the engine control motor and sensor adjustment and engine speed learning procedure must be performed. (See procedures in this group.) • Engine • Engine speed control cable • Engine control motor and sensor • Engine and pump controller • Fast and slow idle stops 1. Check that the fast idle and slow idle stop screws on the injection pump are adjusted to specification. (See Injection Pump Fast and Slow Idle Stops Adjustment in this group.) 2. Turn key switch to ON. 05 0515 7

3. Turn the engine rpm dial to slow idle.

CED,OUOE003,1085 –19–08SEP98–1/2

4. Loosen cap screw (A) in engine control motor arm (B).

Specification Engine Control Motor Arm Cap Screw—Torque .............................................................. 13 N•m (115 lb-in)

7. Do Engine Speed Learning Procedure in this group.

T103663

6. Tighten cap screw (A).

–UN–11SEP96

5. Adjust the arm (B) on the shaft so the injection pump lever just contact the slow idle stop screw.

A—Cap Screw B—Arm

CED,OUOE003,1085 –19–08SEP98–2/2

TM1670 (03FEB09)

05-0515-7

330LC and 370 Excavator Repair 020409

PN=285

Speed Controls

Engine Speed Learning Procedure When the following components are repaired or replaced, or when engine speeds deviate from specification, the engine control motor adjustment and engine learning control procedure must be performed. • Engine • Engine speed control cable • Engine control motor and sensor • Engine and pump controller • Fast and slow idle stops 1. Stop the engine. 2. Disconnect the laptop computer from the diagnostic test port. 3. Wait for 5 seconds.

05 0515 8

Continued on next page

TM1670 (03FEB09)

05-0515-8

CED,OUOE003,1086 –19–08SEP98–1/2

330LC and 370 Excavator Repair 020409

PN=286

Speed Controls 4. Push engine learning switch (C) up to top position. The switch is a three position switch. Make sure it is in the top position. 5. Turn key switch ON. Wait 5 seconds. 6. Turn key switch OFF. Wait 5 seconds. 7. Push engine learning switch to middle position. 8. Check engine speeds.

T103674

If slow idle speed is still not to specification, check the engine control sensor. (See Engine Control (EC) Sensor Harness Test in Group 9025-25.)

–UN–11SEP96

Engine Speed Learning Procedure—Specification Engine Slow Idle—Speed ........................................... 1050 + 100 - 0 rpm Engine Auto-Idle—Speed ................................................. 1200 ± 100 rpm Engine E (Economy) Mode— Speed ............................................................................... 1900 ± 100 rpm Engine Fast Idle in Standard Mode—Speed ..................................................................... 2050 ± 75 rpm

C—Engine Learning Switch

05 0515 9

NOTE: The laptop computer with excavator diagnostic software can be used to change the default speeds for slow idle, auto-idle, economy mode, and fast idle in standard mode. See Excavator Diagnostic Software Special Function—Engine Speed in Group 9025-25.

CED,OUOE003,1086 –19–08SEP98–2/2

TM1670 (03FEB09)

05-0515-9

330LC and 370 Excavator Repair 020409

PN=287

Speed Controls

–UN–02DEC97

Remove and Install Fuel Shut-Off Solenoid

RG8759

05 0515 10

A—Wiring Connector B—Fuel Shut-Off Solenoid C—Solenoid Shaft

D—Lever Cap Screw E—Washer F—Fuel Shut-Off Lever

G—Lock Washer and Screw H—Hex Nuts

1. Disconnect electrical wiring connector (A) in solenoid lead. 2. Remove cap screw (D), and detach solenoid shaft (C) from fuel shut-off lever (F). 3. Remove fuel shut-off solenoid (B) from solenoid mounting bracket (J) by removing hex nuts (H) and machine screws (G). 4. If solenoid mounting bracket is to be removed, remove cap screws (I) and washers (E) that fasten the bracket to oil filter base. 5. Inspect condition of solenoid and replace parts as necessary. (A repair kit is available from parts for this solenoid assembly.)

I—Cap Screw J—Solenoid Mounting Bracket

IMPORTANT: Fuel shut-off solenoid linkage should move freely back and forth. On “A” pumps if linkage is binding, check pump for proper alignment. NOTE: Electric fuel shut-off solenoids are factory adjusted to a specified length and should not require additional adjustment. 6. To install fuel shut-off solenoid, reverse removal procedure. Tighten cap screws (I) and hex nuts (H). Specification Fuel Shut-Off Solenoid Cap Screw—Torque ......................................................... 23 N•m (17 lb-ft) Fuel Shut-Off Solenoid Hex Nut—Torque ................................................................. 7 N•m (5 lb-ft)

CED,OUOE024,220 –19–03FEB09–1/1

TM1670 (03FEB09)

05-0515-10

330LC and 370 Excavator Repair 020409

PN=288

Speed Controls

Fuel Shut-Off Solenoid Linkage Check and Adjustment 1. Disconnect ball joint (C) from fuel shut-off lever (D). 2. Turn key switch to ON. It is not necessary to start engine for this procedure.

–UN–04DEC96

3. Push plunger (F) into solenoid housing until the plunger bottoms. With key switch ON, solenoid hold coil is energized and will hold plunger in the run position.

T105518

4. Manually pull fuel shut-off lever (D) up against the run position stop (upper stop) (H). 5. Check that hole in ball joint (C) is 3—6 mm (1/8—1/4 in.) short of aligning with hole in fuel shut-off lever. Specification Fuel Shut-Off Solenoid Ball Joint Hole-to-Fuel Shut-Off Lever Hole—Distance ......................................... 3—6 mm (1/8—1/4 in.) short of alignment

05 0515 11

–UN–04DEC96

The 3—6 mm (1/8—1/4 in.) is the amount of overtravel needed to compress the spring in the plunger to hold the shut-off lever against the run position stop when plunger is bottomed in the solenoid housing.

T105519

Adjust ball joint as necessary. 6. Manually pull fuel shut-off lever up against the run position stop (upper stop). A—Shut-Off Solenoid B—Cap Screw C—Ball Joint D—Fuel Shut-Off Lever E—Lock Nut F—Plunger G—Stop Position Stop (Lower Stop) H—Run Position Stop (Upper Stop)

Adjust ball joint so hole is aligned with hole in shut-off lever and then turn ball joint to shorten linkage by three turns. Hold ball joint and tighten nut. Specification Fuel Shut-Off Solenoid Plunger-to-Ball Joint Nut—Torque ................................... 8 N•m (70 lb-in.)

7. Turn key switch to OFF. 8. Connect ball joint to fuel shut-off lever using cap screw (B) and nut (E).

Continued on next page

TM1670 (03FEB09)

05-0515-11

CED,OUOE003,1087 –19–08SEP98–1/2

330LC and 370 Excavator Repair 020409

PN=289

Speed Controls IMPORTANT: Failure to have the shut-off lever tight against run position stop (upper stop) can result in low engine horsepower. 9. Turn the key switch to ON. Push plunger into solenoid housing so hold coil holds the plunger in the run position. Check that shut-off lever is tight against run position stop using a 0.025 mm (0.001 in.) feeler gauge. If feeler gauge passes between shut-off lever and stop, shorten the linkage two more turns. 10. Turn key switch to OFF. The spring inside the solenoid housing boot will extend the plunger to push the shut-off lever down to the stop position stop (lower stop ) (G).

05 0515 12

Check that shut-off lever is within the specified distance of stop position stop. Specification Fuel Shut-Off Lever-to-Stop Position Stop—Distance ............................ within 3 mm (0.125 in.) of stop position stop

CED,OUOE003,1087 –19–08SEP98–2/2

TM1670 (03FEB09)

05-0515-12

330LC and 370 Excavator Repair 020409

PN=290

Group 0520

Intake System Essential Tools NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC).

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,1139 –19–07JUL98–1/2

Inlet Air Adapter . . . . . . . . . . . . . . . . . . . . . . . JDG51 Used for intake manifold pressure test.

CED,OUOE003,1139 –19–07JUL98–2/2

05 0520 1

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,1138 –19–07JUL98–1/2

Air Pressure Regulator 1/4 in. Plastic Hose To pressurize air intake system to check for leaks.

CED,OUOE003,1138 –19–07JUL98–2/2

Specifications Item

Measurement

Specification

Air Intake System

Pressure

14—21 kPa (0.14—0.21 bar) (2—3 psi)

Charge Air Cooler Duct Cap Screw

Torque

73 N•m (54 lb-ft)

CED,OUOE003,1140 –19–07JUL98–1/1

TM1670 (03FEB09)

05-0520-1

330LC and 370 Excavator Repair 020409

PN=291

Intake System

Air Intake System Leakage Test 1. Remove air cleaner cover and primary filter element.

T5906AP

–UN–23FEB89

2. Put large plastic bag inside and over end of element. Install element and cover.

0520,CC4 –19–07JUL98–1/2

3. Remove fitting for start aid nozzle from intake manifold and install JDG51 Inlet Air Adapter (A).

IMPORTANT: DO NOT start unit when turning crankshaft slightly to close intake valves; plastic bag could be sucked into engine. 5. Pressurize air intake system to specification. If intake system cannot be pressurized, turn crankshaft slightly to close intake valves.

T6089AR

05 0520 2

–UN–25OCT88

4. Connect air pressure regulator to adapter using hose and fitting.

A—JDG51 Air Inlet Adapter

Specification Air Intake System—Pressure ....................... 14—21 kPa (0.14—0.21 bar) (2—3 psi)

6. Spray soap solution over all connections from the air cleaner to turbocharger and air intake manifold to check for leaks. Repair all leaks.

0520,CC4 –19–07JUL98–2/2

TM1670 (03FEB09)

05-0520-2

330LC and 370 Excavator Repair 020409

PN=292

Intake System

Remove and Install Air Cleaner 1. Disconnect filter restriction indicator switch connector (A). –UN–17JUN98

2. Loosen clamp (B).

T115160

3. Disconnect hose (C). A—Connector B—Clamp C—Hose

TX,05,VV2573 –19–07JUL98–1/2

05 0520 3

4. Remove cap screws (B). 5. Remove air cleaner (A). 6. Replace parts as necessary. 7. Install air cleaner. 8. Connect hose and tighten hose clamp. –UN–17JUN98

9. Connector filter restriction indicator switch connector.

T115161

A—Air Cleaner B—Cap Screw (4 used)

TX,05,VV2573 –19–07JUL98–2/2

Remove and Install Charge Air Cooler 1. Remove cap screws (A). Remove cover (B).

T115056

–UN–17JUN98

A—Cap Screw (2 used) B—Cover

Continued on next page

TM1670 (03FEB09)

05-0520-3

CED,OUOE024,222 –19–20MAY98–1/9

330LC and 370 Excavator Repair 020409

PN=293

Intake System 2. Remove cap screw (A).

T115057

–UN–17JUN98

A—Cap Screw (4 used)

CED,OUOE024,222 –19–20MAY98–2/9

3. Loosen clamps (A and B).

–UN–17JUN98

A—Clamp B—Clamp

T115058

05 0520 4

CED,OUOE024,222 –19–20MAY98–3/9

4. Loosen clamps. Remove hoses (A and D). 5. Disconnect connector (C).

–UN–17JUN98

6. Remove cap screws (B). Remove charge air cooler ducts. Repair or replace as necessary.

T115059

A—Charge Air Cooler Duct Upper Hose-to-Turbocharger B—Cap Screw (2 used) C—Connector D—Charge Air Cooler Duct Lower Hose-to-Intake Manifold

Continued on next page

TM1670 (03FEB09)

05-0520-4

CED,OUOE024,222 –19–20MAY98–4/9

330LC and 370 Excavator Repair 020409

PN=294

Intake System 7. Remove cap screw (A). Remove charge air cooler (B). 8. Repair or replace as necessary. 9. Install charge air cooler (B). Tighten cap screws (A).

T115060

–UN–17JUN98

A—Cap Screw (4 used) B—Charge Air Cooler

CED,OUOE024,222 –19–20MAY98–5/9

05 0520 5

10. Install charge air cooler ducts. Tighten cap screws (B).

–UN–17JUN98

Specification Charge Air Cooler Duct Cap Screw—Torque ................................................................ 73 N•m (54 lb-ft)

11. Connect connector (C).

T115059

12. Install hoses (A and D). Tighten clamps. A—Charge Air Cooler Duct Upper Hose-to-Turbocharger B—Cap Screw (2 used) C—Connector D—Charge Air Cooler Duct Lower Hose-to-Intake Manifold

CED,OUOE024,222 –19–20MAY98–6/9

13. Tighten clamps (A and B).

T115058

–UN–17JUN98

A—Clamp B—Clamp

Continued on next page

TM1670 (03FEB09)

05-0520-5

CED,OUOE024,222 –19–20MAY98–7/9

330LC and 370 Excavator Repair 020409

PN=295

Intake System 14. Tighten cap screw (A).

T115057

–UN–17JUN98

A—Cap Screw (4 used)

CED,OUOE024,222 –19–20MAY98–8/9

15. Install cover (B). Tighten cap screws (A).

–UN–17JUN98

A—Cap Screw (2 used) B—Cover

T115056

05 0520 6

CED,OUOE024,222 –19–20MAY98–9/9

TM1670 (03FEB09)

05-0520-6

330LC and 370 Excavator Repair 020409

PN=296

Group 0530

External Exhaust Systems

T115172

–UN–17JUN98

Remove and Install Muffler

A—Clamp B—Exhaust Pipe C—Clamp

D—U-Bolt (2 used) E—Muffler F—Bracket

G—Tube H—Clip

I—Clamp J—Nut (8 used)

CED,OUOE024,223 –19–20MAY98–1/1

TM1670 (03FEB09)

05-0530-1

330LC and 370 Excavator Repair 020409

PN=297

05 0530 1

External Exhaust Systems

05 0530 2

TM1670 (03FEB09)

05-0530-2

330LC and 370 Excavator Repair 020409

PN=298

Group 0560

External Fuel Supply Systems Other Material Number

Name

Use

T43512 (U.S.) TY9473 (Canadian) 242 (LOCTITE)

Thread Lock and Sealer (Medium Strength)

Apply to float and gasket-to-tank cap screws.

LOCTITE is a trademark of Loctite Corp.

CED,OUOE003,1141 –19–07JUL98–1/1

Specifications Item

Measurement

Specification

Fuel Tank (Empty)

Weight

126 kg (278 lb) approximate

Fuel Level Sender Cap Screw

Torque

4.5 N•m (40 lb-in.)

Fuel Inlet Line

Torque

17 N•m (150 lb-in.) maximum

05 0560 1

CED,OUOE003,1142 –19–07JUL98–1/1

TM1670 (03FEB09)

05-0560-1

330LC and 370 Excavator Repair 020409

PN=299

External Fuel Supply Systems

Remove and Install Fuel Tank

T115162

–UN–17JUN98

05 0560 2

A—Screw (5 used) B—Float C—Packing D—Plug

E—Cap F—Strainer G—Float H—Fuel Tank

I—Seal J—Level Switch K—Plug L—Ball Valve

Any time the fuel system has been opened up for service (lines disconnected or filters removed), it will

be necessary to bleed air from the system. (See Bleed Fuel System in this group.)

Continued on next page

TM1670 (03FEB09)

M—Adapter N—Cap Screw O—Bracket

05-0560-2

TX,0560,DW246 –19–24MAY00–1/2

330LC and 370 Excavator Repair 020409

PN=300

External Fuel Supply Systems 1. Drain fuel. Approximate capacity is 560 L (148 gal).

7. Tighten cap screws.

2. Disconnect connectors.

Specification Fuel Level Sender Cap Screw—Torque ....................................................... 4.5 N•m (40 lb-in.)

CAUTION: The approximate weight of the fuel tank (without fuel) is 126 kg (278 lb). Specification Fuel Tank (Empty)—Weight ................... 126 kg (278 lb) approximate

8. Connect fuel lines. 9. Connect connectors. 10. Install cap screws under fuel tank.

3. Remove bottom access panel.

11. Install bottom access cover.

4. Disconnect fuel lines. 5. Remove cap screws as required. 6. Apply thread lock and sealer (medium strength) to threads of screws (A).

12. Fill fuel tank with proper fuel. (See Fuel Specifications in Fuels and Lubricants, Group 0004.)

05 0560 3

TX,0560,DW246 –19–24MAY00–2/2

Remove and Install Primary Fuel Filter (Water Separator) 1. Open right access door to access water separator.

T115183

–UN–17JUN98

2. Open drain valve (B) and press pump (A) to extract water from the fuel system. Collect waste in a container and dispose of it properly. A—Pump B—Drain Valve

Continued on next page

TM1670 (03FEB09)

05-0560-3

TX,0560,DW247 –19–20MAY98–1/2

330LC and 370 Excavator Repair 020409

PN=301

External Fuel Supply Systems

T115184

–UN–17JUN98

05 0560 4

A—Clip (2 used) B—Fuel Hose C—Clamp (6 used) D—Fuel Hose

E—Cap Screw (8 used) F—Clip (7 used) G—Adapter (2 used) H—O-Ring (4 used)

I—Water Separator J—Plug (2 used) K—Cap Screw (2 used) L—Clamp

M—Drain Hose N—Band Clip (2 used) O—Fuel Hose

3. Loosen clamps (C) to disconnect hoses (D and O). 4. Remove cap screws (K) to remove primary fuel filter and housing.

TX,0560,DW247 –19–20MAY98–2/2

TM1670 (03FEB09)

05-0560-4

330LC and 370 Excavator Repair 020409

PN=302

External Fuel Supply Systems

Disassemble and Assemble Primary Fuel Filter (Water Separator) IMPORTANT: The filter elements for the final and primary filters are not interchangeable because of the filter material. The final filter element has three keys and the primary filter element has four keys. The keys in the filter element must align with the notches in the filter head. 1. Loosen drain valve (31) to drain fuel into a container. 2. Loosen element retainer (24) to remove filter element (23). 3. Remove sediment bowl (28). Clean the bowl. 4. Slowly loosen retainer for hand primer. Remove the diaphragm and O-ring from the filter head (15). 15—Filter Head 16—Fitting (2 used) 17—Plug (2 used) 18—O-Ring (4 used) 19—Hand Primer 20—Bleed Screw 21—O-Ring 22—Seal 23—Primary Filter Element 24—Element Retainer 25—O-Ring 26—Sediment Bowl Adapter 27—O-Ring 28—Sediment Bowl 29—Seal 30—O-Ring 31—Drain Valve 32—Clamp 33—Drain Hose 34—Screw 35—O-Ring

T105307

–UN–26NOV96

05 0560 5

Continued on next page

TM1670 (03FEB09)

05-0560-5

TX,0560,DW248 –19–21SEP98–1/2

330LC and 370 Excavator Repair 020409

PN=303

External Fuel Supply Systems 5. Remove plug from inlet passage (36). 6. Clean debris from cavity (37) in filter head (15).

T105349

–UN–26NOV96

15—Filter Head 36—Inlet Passage 37—Cavity

TX,0560,DW248 –19–21SEP98–2/2

Replace Final Fuel Filter Element 1. Close fuel shut off valve at bottom of fuel tank. 2. Loosen bleed plug (C) and remove drain plug (B). Drain fuel from filter.

–UN–26NOV97

3. With fuel filter held firmly against base, lift up on top retaining spring and pull down on bottom retaining spring. Pull fuel filter off guide pins (A) of fuel filter base and discard filter.

RG7051

A—Guide Pin B—Drain Plug C—Bleed Plug

CED,OUOE024,224 –19–20MAY98–1/2

4. Install fuel filter onto guide pins on fuel filter base. Hold filter firmly against base.

6. Install drain plug. Tighten bleed plug and drain plug securely. Do not overtighten. 7. Open fuel shut-off valve and bleed fuel system. (See procedure in this group.)

–UN–26NOV97

5. Secure bottom retaining spring first, then secure top retaining spring.

RG7052

05 0560 6

CED,OUOE024,224 –19–20MAY98–2/2

TM1670 (03FEB09)

05-0560-6

330LC and 370 Excavator Repair 020409

PN=304

External Fuel Supply Systems

Replace Final Fuel Filter Check Valve 1. Drain and remove fuel filter (C) as described earlier in this group. –UN–26NOV97

2. Remove fuel filter inlet line (A) (shown removed). 3. Inspect and clean fuel filter base.

RG7074

4. Remove check valve housing (B) from fuel filter base and discard. 5. Install new check valve and tighten securely. A—Fuel Filter Inlet Line B—Check Valve Housing C—Fuel Filter

6. Install fuel inlet line and tighten to maximum specification. DO NOT overtighten. Specification Fuel Inlet Line—Torque ............................... 17 N•m (150 lb-in.) maximum

7. Install fuel filter and bleed fuel system. (See procedure in this group.)

05 0560 7

CED,OUOE024,225 –19–20MAY98–1/1

TM1670 (03FEB09)

05-0560-7

330LC and 370 Excavator Repair 020409

PN=305

External Fuel Supply Systems

Bleed the Fuel System

3. Close bleed screw (A) and loosen bleed screw (E) from final fuel filter. 4. Push pump until only fuel flows from bleed screw opening.

T115054

2. Open bleed screw (A) and push pump (B) until fuel free of bubbles flows from around the bleed screw.

–UN–17JUN98

1. Place pan under primary filter (water separator) drain hose (C).

5. Loosen fuel line (D) at injection pump and push pump until fuel free of bubbles flows from connector.

T115055

6. Tighten fuel line. 05 0560 8

–UN–17JUN98

NOTE: If you run out of fuel and air is in the supply line to the injection pump continue next step.

A—Bleed Screw B—Pump C—Drain Hose D—Fuel Line E—Bleed Screw F—Final Fuel Filter

CED,OUOE024,226 –19–20MAY98–1/1

TM1670 (03FEB09)

05-0560-8

330LC and 370 Excavator Repair 020409

PN=306

Section 07

Dampener Drive (Flex Coupling) Contents Page

Group 0752—Elements Other Material . . . . . . . . . . . . . . . . . . . . . . . .07-0752-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . .07-0752-1 Dampener Drive (Flex Coupling) Remove and Install . . . . . . . . . . . . . . . . . .07-0752-2

TM1670 (03FEB09)

07-1

330LC and 370 Excavator Repair 020409

PN=1

Contents

TM1670 (03FEB09)

07-2

330LC and 370 Excavator Repair 020409

PN=2

Group 0752

Elements Other Material Number

Name

Use

T43512 (U.S.) TY9473 (Canadian) 242 (LOCTITE)

Thread Lock and Sealer (Medium Strength)

Apply to threads of flex coupling cap screws.

TY9375 (U.S.) TY9480 (Canadian) 592 (LOCTITE)

Pipe Sealant

Apply to threads of gearbox fill plug.

LOCTITE is a trademark of Loctite Corp.

CED,OUOE003,1145 –19–07JUL98–1/1

Specifications Item

Measurement

Specification

Set Screw-to-Coupling

Torque

108 N•m (80 lb-ft)

Flywheel Insert and Hub Insert Cap Screw

Torque

312 N•m (230 lb-ft)

07 0752 1

CED,OUOE003,1146 –19–07JUL98–1/1

TM1670 (03FEB09)

07-0752-1

330LC and 370 Excavator Repair 020409

PN=309

Elements

Remove and Install Dampener Drive (Flex Coupling)

T7869AT

–UN–12NOV92

CAUTION: High pressure release of oil from pressurized system can cause serious burns or penetrating injury. The hydraulic tank is pressurized. Do not remove vent plug. Release pressure by loosening vent plug. 1. Loosen vent plug (A) to release air pressure in hydraulic oil tank. 2. Drain hydraulic oil tank. Approximate oil capacity is 159 L (42 gal).

A—Vent Plug

3. Drain pump drive gearbox. Approximate oil capacity is 1.0 L (1.1 qt). 4. Remove the hood. Remove the hood support and covers. 5. Remove the muffler and muffler bracket. (See procedure in Group 0530) 6. Remove hydraulic pump and splitter drive. (See procedure in Group 0851). 07 0752 2

Continued on next page

TM1670 (03FEB09)

07-0752-2

TX,07,VV2579 –19–24MAY00–1/2

330LC and 370 Excavator Repair 020409

PN=310

Elements NOTE: Flex coupling may come off with pump or stay on the flywheel. 7. Remove parts (A—G). –UN–17JUN98

8. Replace parts as necessary.

T115190

9. Install parts (A—G). Apply thread lock and sealer (medium strength) to set screws (A) and cap screws (B and D). 10. Tighten set screws (A). Specification Set Screw-to-Coupling—Torque.................................... 108 N•m (80 lb-ft)

11. Tighten cap screws (B and D). Specification Flywheel Insert and Hub Insert Cap Screw—Torque .................................................... 312 N•m (230 lb-ft)

A—Set Screw B—Cap Screw C—Insert D—Cap Screw E—Insert F—Spring Pin G—Coupling

12. Install splitter drive and hydraulic pump. (See procedure in Group 0851.) IMPORTANT: Hydraulic pump and drive gearbox will be damaged if not filled with oil before starting engine. Procedure must be performed whenever a new pump or gearbox is installed or oil has been drained from the pump, gearbox or hydraulic oil tank.

07 0752 3

13. Fill pump housing and pump drive gearbox with oil. (See Hydraulic Pump and Drive Gearbox Start-Up Procedure in Group 3360.) Apply pipe sealant to drain plug threads. 14. Install muffler and muffler bracket. (See procedure in Group 0530.) 15. Install hood, hood support, and cover.

TX,07,VV2579 –19–24MAY00–2/2

TM1670 (03FEB09)

07-0752-3

330LC and 370 Excavator Repair 020409

PN=311

Elements

07 0752 4

TM1670 (03FEB09)

07-0752-4

330LC and 370 Excavator Repair 020409

PN=312

Section 08

Splitter Drive Contents Page

Group 0800—Removal and Installation Other Material . . . . . . . . . . . . . . . . . . . . . . . .08-0800-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . .08-0800-1 Splitter Housing Remove and Install . . . . . . . . . . . . . . . . . .08-0800-2 Disassemble . . . . . . . . . . . . . . . . . . . . . . .08-0800-5 Assemble. . . . . . . . . . . . . . . . . . . . . . . . . .08-0800-8

TM1670 (03FEB09)

08-1

330LC and 370 Excavator Repair 020409

PN=1

Contents

TM1670 (03FEB09)

08-2

330LC and 370 Excavator Repair 020409

PN=2

Group 0800

Removal and Installation Other Material Number

Name

Use

TY16285 (U.S.) CXTY16285 (Canadian) 7649 (LOCTITE)

Cure Primer

To speed cure time of adhesives and sealants.

TY9375 (U.S.) TY9480 (Canadian) 592 (LOCTITE)

Pipe Sealant

Apply to threads of splitter drive elbow fitting and plug.

T43514 (U.S.) TY9475 (Canadian) 277 (LOCTITE)

Rigid Form-In-Place Gasket

Apply to mating surfaces of hydraulic pumps and splitter housing.

LOCTITE is a trademark of Loctite Corp.

CED,OUOE003,21623 –19–08MAY00–1/1

Specifications Item

Measurement

Specification

Splitter Housing with Pumps

Weight

195 kg (430 lb) approximate

Splitter Drive Cap Screw

Torque

90 N•m (65 lb-ft)

Speed Sensor Cap Screw

Torque

9.8 N•m (87 lb-in.)

Dampener Drive Set Screw

Torque

110 N•m (80 lb-ft)

Pump Mounting Cap Screw

Torque

147 N•m (110 lb-ft)

Pilot Pump Cap Screw

Torque

49 N•m (35 lb-ft)

Splitter Housing

08 0800 1

CED,OUOE003,21624 –19–08MAY00–1/1

TM1670 (03FEB09)

08-0800-1

330LC and 370 Excavator Repair 020409

PN=315

Removal and Installation

Remove and Install Splitter Housing

–UN–12NOV92

T7869AT

1. Loosen vent plug (A) to release air pressure in hydraulic tank. 2. Drain hydraulic tank. Approximate capacity is 159 L (42 gal).

A—Vent Plug

3. Remove muffler and bracket. (See procedure in Group 0530.)

CED,OUOE024,231 –19–19APR00–1/4

–UN–08DEC08

X9811

4. Disconnect all lines and electrical connectors from hydraulic pumps. Mark all connections to aid in assembly. 08 0800 2

Continued on next page

TM1670 (03FEB09)

08-0800-2

CED,OUOE024,231 –19–19APR00–2/4

330LC and 370 Excavator Repair 020409

PN=316

Removal and Installation

CAUTION: The approximate weight of splitter housing with pumps is 195 kg (430 lb). Use a lifting device for heavy components.

–UN–17JUN98

Specification Splitter Housing with Pumps— Weight............................................................ 195 kg (430 lb) approximate

T115554

5. Remove cap screws (A). Remove splitter housing and pumps. 6. Replace parts as necessary. A—Cap Screw (8 used)

7. Install splitter housing and pumps. 8. Tighten cap screws (A). Specification Splitter Housing to Flywheel Housing Cap Screw—Torque.......................................... 50 N•m (35 lb-ft)

Continued on next page

CED,OUOE024,231 –19–19APR00–3/4

08 0800 3

TM1670 (03FEB09)

08-0800-3

330LC and 370 Excavator Repair 020409

PN=317

Removal and Installation 9. Connect lines. 10. Tighten cap screws (G, O, and P). Specification Flange Cap Screw—Torque ............................................ 90 N•m (65 lb-ft)

11. Connect electrical connectors (E and L).

08 0800 4

A—Rear Pump Regulator Front Piston Port-to-Solenoid Valve Manifold B—Rear Pump Regulator Rear Piston Port-to-PC Sensor Block Line C—Pilot Pump Top Port-to-Pilot Filter Line D—Front Pump Regulator Rear Piston Port-to-PC Sensor Block Line E—Engine Speed Sensor Electrical Connector F—Front Pump Side Port-to-Plugged End on Frame G—Cap Screw (4 used) H—Front Pump Pressure Port-to-Front Control Valve Port D Line I—Clamp (4 used) J—Pilot Pump Bottom Port-to Reservoir Line K—Rear Pump Side Port-to-Plugged End on Frame L—Front and Rear Pump Pressure Sensor Electrical Connectors M—Rear Pump Pressure Port-to-Rear Control Valve Pressure Port Line N—Reservoir-to-Front and Rear Pumps Suction Line O—Cap Screw (4 used) P—Cap Screw (8 used)

T115538

13. Do hydraulic pump start-up procedure. (See procedure in Group 3360.)

–UN–17JUN98

12. Install muffler and bracket. (See procedure in Group 0530).

CED,OUOE024,231 –19–19APR00–4/4

TM1670 (03FEB09)

08-0800-4

330LC and 370 Excavator Repair 020409

PN=318

Removal and Installation

T130199

–UN–08MAY00

Disassemble Splitter Housing

1—Front Pump 2—Dipstick

3—Pilot Pump 4—Rear Pump

5—Driven Gear (2 used) 6—Flex Coupling

CAUTION: The approximate weight of splitter housing with pumps is 195 kg (430 lb). Splitter Housing—Specification Splitter Housing with Pumps— Weight ..................................................... 195 kg (430 lb) approximate

7—Drive Gear 8—Drain Plug

2. Remove dipstick (2).

08 0800 5

3. Remove pumps (1, 3, and 4). (See procedure in Group 3360.)

1. Remove plug (8) to drain oil. Approximate capacity is 1.0 L (1.1 qt).

Continued on next page

TM1670 (03FEB09)

08-0800-5

CED,OUOE024,232 –19–24MAY00–1/5

330LC and 370 Excavator Repair 020409

PN=319

Removal and Installation 4. Remove flex coupling (A). 5. Loosen set screws (B).

–UN–08NOV88

Remove coupling (C) using a puller. Small section of coupling is slightly deformed by tightening the set screws to make an interference fit.

T6557GR

A—Flex Coupling B—Set Screw C—Coupling

CED,OUOE024,232 –19–24MAY00–2/5

6. Remove parts (A—G) as necessary from splitter housing. Remove speed sensor (B) to prevent damage to sensor when gears are removed. A—O-Ring B—Engine Speed Sensor C—Washer D—Cap Screw E—Cap Screw F—Lock Washer G—Connector Bracket

T115561

–UN–17JUN98

08 0800 6

Continued on next page

TM1670 (03FEB09)

08-0800-6

CED,OUOE024,232 –19–24MAY00–3/5

330LC and 370 Excavator Repair 020409

PN=320

Removal and Installation 7. Remove parts (A—E).

T6557GW

–UN–08NOV88

A—Snap Ring B—O-Ring C—Oil Seal D—Snap Ring E—Cover

CED,OUOE024,232 –19–24MAY00–4/5

8. Press out shaft (A) with ball bearing (B). 9. Lift out gear (C) through gear case opening. 08 0800 7

10. Tap out ball bearing (D).

T6557GY

–UN–08NOV88

A—Shaft B—Ball Bearing C—Gear D—Ball Bearing

CED,OUOE024,232 –19–24MAY00–5/5

TM1670 (03FEB09)

08-0800-7

330LC and 370 Excavator Repair 020409

PN=321

Removal and Installation

T8303BK

–UN–30AUG94

Assemble Splitter Housing

08 0800 8

1—Housing 2—Screw (2 used) 3—Plug 4—Elbow Fitting 5—Gasket 6—Oil Tube 7—Dipstick 8—Cap Screw (2 used) 9—Plug

10—Packing 11—Shaft 12—Ball Bearing 13—Drive Gear 14—Ball Bearing 15—Snap Ring 16—Oil Seal 17—Seal Cover 18—O-Ring

19—Snap Ring 20—Set Screw (2 used) 21—Cap Screw (4 used) 22—Insert (4 used) 23—Spring Pin (12 used) 24—Coupling 25—Flex Coupling 26—Cap Screw (4 used) 27—Insert (4 used)

28—Cap Screw 29—Washer 30—Engine Speed Sensor (N Sensor) 31—O-Ring 32—Cap Screw 33—Lock Washer 34—Connector Bracket

1. With housing (1) face up, press bearing (12) into housing (1).

5. Install snap ring (15) onto shaft, and O-ring (18) into housing (1).

2. Insert drive gear (13) into housing (1) and onto bearing (12).

6. Press oil seal (16) into seal cover (17).

3. Turn housing (1) face down, align splines and press shaft (11) into bearing (12).

7. Install oil seal and seal cover (16 and 17) into housing (1). 8. Install snap ring (19) into housing (1).

4. Turn housing (1) face up, press bearing (14) into housing (1) and onto shaft (11).

Continued on next page

TM1670 (03FEB09)

08-0800-8

CED,OUOE024,233 –19–08MAY00–1/4

330LC and 370 Excavator Repair 020409

PN=322

Removal and Installation 9. Clean threads of elbow fitting (4) and plug (3). Apply cure primer and pipe sealant to threads. Install fitting and plugs.

11. Install parts (28—34). Tighten cap screw (28).

10. Install gasket (5), oil tube (6), dipstick (7), and cap screws (8).

Splitter Housing—Specification Speed Sensor Cap Screw— Torque..................................................................... 9.8 N•m (87 lb-in.)

CED,OUOE024,233 –19–08MAY00–2/4

12. Install coupling (C). Tighten set screws (B).

–UN–08NOV88

Splitter Housing—Specification Dampener Drive Set Screw— Torque ........................................................................... 108 N•m (80 lb-ft)

13. Install flex coupling (A).

T6557GR

A—Flex Coupling B—Set Screw C—Coupling

Continued on next page

TM1670 (03FEB09)

08-0800-9

CED,OUOE024,233 –19–08MAY00–3/4

330LC and 370 Excavator Repair 020409

PN=323

08 0800 9

T115560

–UN–17JUN98

Removal and Installation

A—Front Pump B—Dipstick

C—Pilot Pump D—Rear Pump

E—Driven Gear (2 used) F—Flex Coupling

14. Clean front and rear pump (A and D) mounting surfaces. Apply cure primer and rigid form-in-place gasket. 08 0800 10

Install pumps. Install sealing washers, lock washers, and cap screws. Tighten cap screws. (See procedure in Group 3360.)

G—Drive Gear

15. Install pilot pump (C). Install washers, lock washers, and cap screws. Tighten cap screws. Specification Pilot Pump Cap Screw—Torque .............................. 49 N•m (35 lb-ft)

16. Add gear oil. (See Swing Gearbox, Propel Gearbox, and Pump Gearbox Oils, Group 0004.)

Splitter Housing—Specification Pump Mounting Cap Screw— Torque................................................................... 147 N•m (110 lb-ft)

CED,OUOE024,233 –19–08MAY00–4/4

TM1670 (03FEB09)

08-0800-10

330LC and 370 Excavator Repair 020409

PN=324

Section 16

Electrical System Contents Page

Page

Group 1671—Batteries, Support, and Cables Service Equipment and Tools . . . . . . . . . . . .16-1671-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . .16-1671-2 Handle Batteries Safely. . . . . . . . . . . . . . . . .16-1671-3 Battery Procedure for Testing . . . . . . . . . . . . . . . .16-1671-4 Electrolyte Specific Gravity Checking . . . . . . . . . . . . . . . . . . . . . . . . . .16-1671-5 Battery Check Electrolyte Level and Terminals . . .16-1671-7 Booster Batteries and 24-Volt System Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-1671-9 Battery Charge. . . . . . . . . . . . . . . . . . . . . . . . . . .16-1671-10 Engine Speed Learning. . . . . . . . . . . . . . . .16-1671-12 Battery Remove and Install . . . . . . . . . . . . . . . . .16-1671-14 12-Volt Accessories Adding . . . . . . . . . . . . . . . . . . . . . . . . . . .16-1671-15

Fuse (Blade-Type) Color Codes . . . . . . . . .16-1674-14 Cab Ground Straps Remove and Install . . . . . . . . . . . . . . . . .16-1674-14 Starter Switch Remove and Install . . . . . . . . . . . . . . . . .16-1674-14 Engine Speed Learning. . . . . . . . . . . . . . . .16-1674-15 Dome Light Switch Remove and Install . . . . . . . . . . . . . . . . .16-1674-17 Travel Alarm Cancel Switch and Start Aid Switch Remove and Install . . . . . . . . . . . . . . . . .16-1674-17 Replace DEUTSCH Connectors . . . . . . . .16-1674-18 Install DEUTSCH Contact. . . . . . . . . . . . .16-1674-19 Replace WEATHER PACK Connector . . .16-1674-21 Install WEATHER PACK Contact . . . . . . .16-1674-22 Remove Connector Body from Blade Terminals. . . . . . . . . . . . . . . . . . . . . . . . .16-1674-23

Group 1672—Alternator, Regulator, and Charging System Wiring Alternators and Starting Motors—Use CTM77. . . . . . . . . . . . . . . . . . . . . . . . . . . .16-1672-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . .16-1672-1 Alternator Remove and Install . . . . . . . . . . . . . . . . . .16-1672-2 Group 1674—Wiring Harness and Switches Essential Tools . . . . . . . . . . . . . . . . . . . . . . .16-1674-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . .16-1674-2 Functional Schematic and Component Location Legend . . . . . . . . . . . . . . . . . . . . . . . . . . .16-1674-3 Component Location Drawing Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-1674-7 Frame and Engine . . . . . . . . . . . . . . . . . . .16-1674-9 Engine and Pump Controller (EPC) Harness Connector Connecting . . . . . . . . . . . . . . . . . . . . . . .16-1674-11 Spring Wire Retainer Connectors Disconnecting . . . . . . . . . . . . . . . . . . . . .16-1674-11 Tab Retainer Connectors Disconnecting . . . . . . . . . . . . . . . . . . . . .16-1674-12 Fuses Replacing. . . . . . . . . . . . . . . . . . . . . . . . .16-1674-12 TM1670 (03FEB09)

Group 1675—System Controls Specifications . . . . . . . . . . . . . . . . . . . . . . . .16-1675-1 Engine Speed Learning. . . . . . . . . . . . . . . . .16-1675-1 Engine and Pump Controller (EPC) Harness Connector Connecting . . . . . . . . . . . . . . . . . . . . . . . .16-1675-2 Engine and Pump Controller (EPC) Remove and Install . . . . . . . . . . . . . . . . . .16-1675-3 Monitor Controller Remove and Install . . . . . . . . . . . . . . . . . .16-1675-3 Group 1676—Instruments and Indicators Replace Monitor Panel and Switch Panel Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-1676-1 Monitor Panel Remove and Install . . . . . . . . . . . . . . . . . .16-1676-1 Hour Meter Remove and Install . . . . . . . . . . . . . . . . . .16-1676-2 Travel Alarm Volume Change . . . . . . . . . . . . . . . . . . . . . . . . . . .16-1676-3

16-1

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Contents

TM1670 (03FEB09)

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Group 1671

Batteries, Support, and Cables Service Equipment and Tools NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC). Some tools may be available from a local supplier.

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,21626 –19–09MAY00–1/4

Battery Post and Clamp Cleaner . . . . . . . . . . . JT05838 To clean corrosion off battery posts and clamps.

CED,OUOE003,21626 –19–09MAY00–2/4

Coolant and Battery Tester . . . . . . . . . . . . . . . JT05460 To check battery electrolyte specific gravity.

CED,OUOE003,21626 –19–09MAY00–3/4

Battery Load Tester . . . . . . . . . . . . . . . . . . . . JT05832 To check battery capacity.

CED,OUOE003,21626 –19–09MAY00–4/4

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Batteries, Support, and Cables

Specifications Item

Measurement

Specification

Engine Slow Idle

Speed

1050 + 100 - 0 rpm

Engine Auto-Idle

Speed

1200 ± 100 rpm

Engine E (Economy) Mode

Speed

1900 ± 100 rpm

Engine Fast Idle in Standard Mode Speed

2050 ± 75 rpm

Engine Speed Learning Procedure

Battery Battery

Voltage Cold Cranking Amps Reserve Capacity BCI Group Size Electrolyte Specific Gravity

12 Volts 1100 amps at -18°C (0°F) 400 minutes at 25 amps 4D 1.265—1.280 fully charged

Electrical System

Voltage

24 Volts

CED,OUOE003,21628 –19–09MAY00–1/1

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Batteries, Support, and Cables

Never lay a metal object on top of a battery as a short circuit can result. Battery acid is harmful on contact with skin or fabrics. If acid spills, follow these first aid tips:

TS204

CAUTION: An explosive gas is produced while batteries are in use or being charged. Keep flames or sparks away from the battery area. Make sure the batteries are charged in a well ventilated area.

–UN–23AUG88

Handle Batteries Safely

1. Immediately remove any clothing on which acid spills. 2. If acid contacts the skin, rinse the affected area with running water for 10 to 15 minutes. 3. If acid comes into contact with the eyes, flood the eyes with running water for 15 to 30 minutes. See a doctor at once. Never use any medication or eye drops unless prescribed by the doctor. 4. To neutralize acid spilled on the floor, use one of the following mixtures: 0.5 kg (1 lb) of baking soda in 4 L (1 gal) of water, or 0.4 L (1 pt) of household ammonia in 4 L (1 gal) of water. 5. Acid from the batteries can also damage the paint and metal surfaces of the machine. Avoid over filling the battery cells.

16 1671 3 TX,16,VV2564 –19–04MAR97–1/1

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Batteries, Support, and Cables

Procedure for Testing Batteries Record specific gravity reading for each cell.

1. VISUAL CHECK a. Check for damage such as cracked or broken case and electrolyte leakage.

If high and low readings vary LESS than 0.050 and average specific gravity is between 1.225 and 1.280, battery is fully charged, go to LOAD TEST.

If damage is seen, replace battery. b. Check electrolyte level. (See procedure in this group) If low, add distilled water to specified level and charge battery. c. Check terminals for corrosion. If corroded, clean using a wire brush or battery post cleaner such as JT05838 Battery Post and Clamp Cleaner.

If high and low readings vary LESS than 0.050 and average specific gravity is LESS than 1.225, charge battery and repeat test. If average specific gravity is still LESS than 1.225, replace both batteries. If high and low readings vary MORE than 0.050, charge battery and repeat test. If high and low readings still vary MORE than 0.050, replace both batteries. 3. LOAD TEST Check battery capacity with a load tester such as JT05832 Battery Load Tester. Follow tester manufacturer’s instructions for proper load test procedures.

d. Check posts for looseness. If posts are loose, replace battery.

If one battery fails load test, replace both batteries.

2. HYDROMETER TEST Check specific gravity with a hydrometer or battery tester such as JT05460 Coolant/Battery Tester.

TX,16,UU3291 –19–01SEP95–1/1

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Batteries, Support, and Cables

Checking Electrolyte Specific Gravity

–UN–23AUG88

CAUTION: Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level.

TS204

Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Always remove grounded (-) battery clamp first and replace it last. Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3. Avoiding breathing fumes when electrolyte is added. 4. Avoiding spilling or dripping electrolyte. 5. Use proper jump start procedure. If you spill acid on yourself:

–UN–23AUG88

1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. Flush your eyes with water for 15—30 minutes. Get medical attention immediately.

TS203

If acid is swallowed: 1. Do not induce vomiting. 2. Drink large amounts of water or milk, but do not exceed 1.9 L (2 quarts). 3. Get medical attention immediately.

–UN–10NOV88

Check the specific gravity of electrolyte in each battery cell using a battery and coolant tester such as JT05460 Coolant and Battery Tester.

T85402

Follow directions included with the tester.

Continued on next page

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16 1671 5

Batteries, Support, and Cables A fully charged battery will have a corrected specific gravity reading of 1.260. If the reading is below 1.200, charge the battery. NOTE: In tropical areas, use 1.225 for the full charge reading. In cold areas, use 1.280 for the full-charge reading.

TX,16,UU3292 –19–21SEP94–2/2

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Batteries, Support, and Cables

Check Battery Electrolyte Level and Terminals CAUTION: Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level. Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Always remove grounded (-) battery clamp first and replace it last. Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. –UN–23AUG88

Avoid the hazard by:

TS203

1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3. Avoiding breathing fumes when electrolyte is added. 4. Avoiding spilling or dripping electrolyte. 5. Use proper jump start procedure. If you spill acid on yourself: 1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. Flush your eyes with water for 10—15 minutes. Get medical attention immediately. If acid is swallowed:

16 1671 7

1. Drink large amounts of water or milk. 2. Then drink milk of magnesia, beaten eggs, or vegetable oil. 3. Get medical attention immediately. 1. Remove hold-down clamps. 2. Remove battery covers.

Continued on next page

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Batteries, Support, and Cables

–UN–09SEP03

IMPORTANT: During freezing weather, batteries must be charged after water is added to prevent battery freezing. Charge battery using a battery charger or by running the engine.

T6996DB

3. Fill each cell to within specified range with distilled water. DO NOT overfill. A—Battery Post B—Fill Tube C—Electrolyte Level Range

T6996DA

–UN–09SEP03

Single Level Fill Tube Application

Dual Level Fill Tube Application TX,16,UU3217 –19–01SEP95–2/2

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Batteries, Support, and Cables

Using Booster Batteries—24-Volt System 1. Turn key switch to OFF.

–UN–23AUG88

CAUTION: Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level.

TS204

Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Always remove grounded (-) battery clamp first and replace it last.

–UN–21MAY90

IMPORTANT: Machine electrical system is 24-volt negative (-) ground. Use only 24-volt booster batteries Disconnect PVC and monitor controller from harness in case batteries are connected incorrectly.

T7233JN

2. Connect booster batteries (B) to machine batteries (A) making the last connection at machine frame, away from batteries. Two Battery Application

Rock the clamps to make sure they make good contact.

A—Machine Batteries B—Booster Batteries

When possible, use equipment with a switch in the cable that connects booster batteries to machine batteries.

16 1671 9 Continued on next page

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Batteries, Support, and Cables

CAUTION: Avoid possible injury or death from machinery runaway.

–UN–18OCT88

Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is bypassed.

T6607AO

NEVER start engine while standing on ground. Start engine only from operator’s seat, with transmission in neutral or park. 3. Start engine while seated on operator’s seat. After engine starts, disconnect clamp at machine frame first and then disconnect remaining clamps.

TX,16,UU3294 –19–19APR00–2/2

Charge Battery

–UN–23AUG88

CAUTION: Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level.

TS204

Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Always remove grounded (-) battery clamp first and replace it last. IMPORTANT: When charging a battery in the machine, battery cables and PVC and EC controller connectors must be 16 disconnected to avoid damage to 1671 electrical components and controllers if 10 battery charger cables are inadvertently connected to battery wrong. NOTE: Follow manufacturer’s instructions to use battery charger as a booster to start engine. 1. Disconnect all battery cables starting at the negative (-) ground cable.

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Batteries, Support, and Cables 2. Remove cap screws (A and C) and the fuse box cover (B) to remove the rear console cover.

T107932B

–UN–07MAR97

A—Cap Screw (4 used) B—Fuse Box Cover C—Cap Screw (3 used)

TX,16,UU3295 –19–19APR00–2/3

3. Loosen EPC connectors and remove connectors (A— C). 4. Turn charger off before connecting or disconnecting it. –UN–17JUN98

5. Charge battery following manufacturer’s instructions for your battery charger.

T115226

6. After battery is charged, connect the battery positive (+) cable, then connect the negative (-) ground cable. 7. Push connectors into EPC controller. A—EPC Connector B—EPC Connector C—EPC Connector

8. Install rear console cover and fuse box cover 9. After connecting batteries, engine speeds must be recalibrated.

TX,16,UU3295 –19–19APR00–3/3

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Continued on next page

CED,OUOE003,1086 –19–08SEP98–1/2

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Batteries, Support, and Cables 4. Push engine learning switch (C) up to top position. The switch is a three position switch. Make sure it is in the top position. 5. Turn key switch ON. Wait 5 seconds. 6. Turn key switch OFF. Wait 5 seconds. 7. Push engine learning switch to middle position. 8. Check engine speeds.

T103674

If slow idle speed is still not to specification, check the engine control sensor. (See Engine Control (EC) Sensor Harness Test in Group 9025-25.)

–UN–11SEP96

C—Engine Learning Switch

CED,OUOE003,1086 –19–08SEP98–2/2

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Remove and Install Batteries

2. Disconnect negative (-) battery cables first, then positive (+) cables. IMPORTANT: If one battery in a 24-volt system has failed, replace both batteries.

TS204

1. Remove wing nuts (A).

–UN–23AUG88

CAUTION: Prevent personal injury from exploding battery. Keep sparks and flames away from battery.

T115227

Battery—Specification Battery—Voltage............................................................................ 12 Volts Cold Cranking Amps ........................................ 1100 amps at -18°C (0°F) Reserve Capacity ............................................... 400 minutes at 25 amps BCI Group Size ...................................................................................... 4D Electrolyte Specific Gravity.............................. 1.265—1.280 fully charged Electrical System—Voltage ........................................................... 24 Volts

–UN–17JUN98

3. Remove batteries.

A—Wing Nuts

TX,16,UU3296 –19–19APR00–1/1

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Adding 12-Volt Accessories

Converter capacity requirements depend on the load of the accessories installed. Follow electronic dealer and manufacturer’s recommendations to determine the capacity of the converter required and its installation requirements.

T6520AJ1

When possible, use 24-volt accessories. If 12-volt accessories are added, use a 24-volt-to-12-volt converter. Converters are available from your John Deere dealer (see the Industrial Equipment Attachment Guide) or electronic retail stores. This converter may be wired into the ACC terminal of the ignition switch (see drawing).

–UN–18OCT88

IMPORTANT: This machine has a 24-volt electrical system. Installing 12-volt accessories without addition of 24-volt-to-12-volt converter may cause battery failure. See your John Deere dealer.

A—Battery B—24 Volts C—Ignition Switch D—ACC Terminal E—Converter F—12 Volts G—In-Line Fuse H—12-Volt Accessory

DO NOT connect an accessory to one battery. Connecting a 12-volt accessory to one battery will cause one battery to overcharge, and the other battery to undercharge, causing battery failure.

TX,16,UU3297 –19–30SEP94–1/1

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Group 1672

Alternator, Regulator, and Charging System Wiring Alternators and Starting Motors—Use CTM77 For complete repair information, the Component Technical Manual (CTM) is also required.

TS225

–UN–17JAN89

Use the CTM in conjunction with this machine manual.

TX,16,UU3298 –19–30JUN94–1/1

Specifications Item

Measurement

Specification

Alternator Mounting Top Strap Cap Screw

Torque

27 N•m (20 lb-ft)

Alternator Mounting Cap Screw and Nut

Torque

47 N•m (35 lb-ft)

Ground Terminal Nut

Torque

2.3 N•m (20 lb-in.)

Output B+ Terminal Nut

Torque

3.6 N•m (32 lb-in.)

D+ Terminal Nut

Torque

2.3 N•m (20 lb-in.)

CED,OUOE003,1153 –19–07JUL98–1/1

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Alternator, Regulator, and Charging System Wiring

Remove and Install Alternator IMPORTANT: Always disconnect battery negative (-) cables before removing alternator or a short circuit could result. 1. Loosen adjusting screw (B). Remove air conditioning belt. 2. Install breaker bar in square drive hole (A). 3. Hold tension adjuster away from belt while removing old belt.

T115779

–UN–17JUN98

A—Square Drive Hole B—Adjusting Screw

Continued on next page

CED,OUOE003,1152 –19–07JUL98–1/2

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Alternator, Regulator, and Charging System Wiring 4. Disconnect wiring leads (C—E). 5. Remove cap screw and washer (B) and cap screw and nut (A) to remove alternator. –UN–17JUN98

6. Replace parts as necessary.

T115262

7. Install alternator. Install lower cap screw and nut (A) so head of cap screw is toward belt. 8. Install cap screw and washer (B). 9. Tighten cap screw (B) and cap screw and nut (A). Specification Alternator Mounting Top Strap Cap Screw—Torque ........................................................ 27 N•m (20 lb-ft) Alternator Mounting Cap Screw and Nut—Torque ............................................................. 47 N•m (35 lb-ft)

A—Cap Screw, Nut B—Cap Screw, Washer C—Ground Terminal Wiring Lead D—D+ Terminal (YEL) E—B+ Terminal (WHT)

10. Connect wiring leads. Tighten ground terminal nut, output B+ terminal nut, and D+ terminal nuts. Specification Ground Terminal Nut—Torque ...................................... 2.3 N•m (20 lb-in.) Output B+ Terminal Nut—Torque ................................. 3.6 N•m (32 lb-in.) D+ Terminal Nut—Torque ............................................. 2.3 N•m (20 lb-in.)

11. Slowly turn breaker bar clockwise to place tension adjuster assembly against belt. Tension is automatically adjusted. 12. Remove breaker bar from assembly. 13. Install air conditioning belt. Tighten adjusting screw.

16 1672 3 CED,OUOE003,1152 –19–07JUL98–2/2

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Group 1674

Wiring Harness and Switches Essential Tools NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC).

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,1156 –19–09MAY00–1/4 TS447 –UN–22JUN89

DEUTSCH Electrical Repair Tool Kit . . . . . . . . JDG359 To repair DEUTSCH electrical connector bodies. Crimper. . . . . . . . . . . . . . . . . . . . . . . . . . . . JDG360 To adjust selector for correct wire size. Extractor Tool (Set of Two) . . . . . . . . . . . . . . . JDG361 To remove 12 to 14 gauge wire. Extractor Tool (Set of Two) . . . . . . . . . . . . . . . JDG362 To remove 16 to 18 gauge wire. Extractor Tool (Set of Two) . . . . . . . . . . . . . . . JDG363 To remove 20 gauge wire.

16 1674 1 DEUTSCH is a trademark of the Deutsch Co.

CED,OUOE003,1156 –19–09MAY00–2/4 RG6783 –UN–05DEC97

WEATHER PACK Extraction Tool . . . . . . . . .JDG3641 Used to replace terminal contact in WEATHER PACK connector body.

JDG364

WEATHER PACK is a trademark of Packard Electric. 1

Included in JT07195A Electrical Repair Kit. Continued on next page

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Wiring Harness and Switches RW25542 –UN–20AUG96

WEATHER PACK Crimping Tool . . . . . . . . . . JDG783 Use to crimp WEATHER PACK terminals. JDG783

WEATHER PACK is a trademark of Packard Electric.

CED,OUOE003,1156 –19–09MAY00–4/4

Specifications Item

Measurement

Specification

Engine Slow Idle

Speed

1050 + 100 - 0 rpm

Engine Auto-Idle

Speed

1200 ± 100 rpm

Engine E (Economy) Mode

Speed

1900 ± 100 rpm

Engine Fast Idle in Standard Mode Speed

2050 ± 75 rpm

Engine Speed Learning Procedure

CED,OUOE003,21629 –19–09MAY00–1/1

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Wiring Harness and Switches

Functional Schematic and Component Location Legend NOTE: A2—Engine and Pump Controller (SE8, W2) A2 indicates component identification number. Engine and Pump Controller indicates component name. SE8 indicates section numbers of SYSTEM FUNCTIONAL SCHEMATIC where component is located. W2 is the identification number of the COMPONENT LOCATION and HARNESS CONNECTOR (WITH WIRE AND PIN LOCATION) drawings for the component. This would indicate that the Engine and Pump Controller is connected to W2 Cab Harness. • A1—Radio (SE14, W2) • A2— Engine and Pump Controller (SE8, W2) • A3— Air Conditioner Controller (SE17, W9) • A4— Engine Mode and RPM Control Unit (SE4, W2) • A5— Monitor Controller and Display (SE5, W3) • B1—Air Filter Restriction Switch (SE6, W1) • B2—Fuel Level Switch (SE6, W1) • B3— Engine Coolant Temperature Switch (SE6, W1) • B4— Engine Oil Pressure Switch (SE6, W1) • B5— Hydraulic Oil Level Switch (SE6, W1) • B6— Engine Coolant Level Switch (SE6, W1) • B7— Engine Oil Level Switch (SE6, W1) • B8— Fuel Level Sensor (SE6, W1) • B9— Engine Coolant Temperature Sensor (SE4, W1) • B10—Not Used • B11—Not Used • B12—Charge Air Temperature Switch (SE6, W1) • B13—Boom Up Pressure Switch (SE7, W1) • B14—Dig Pressure Switch (SE7, W1) • B15—Propel Pressure Switch (SE7, W1) • B16—Engine Speed (N) Sensor (SE8, W1) • B17—Engine Control (EC) Sensor (Located Inside Engine Control Motor Housing) (SE7, W1) • B18—Rear Pump Pressure Sensor (SE7, W1) • B19—Front Pump Pressure Sensor (SE7, W1)

• B20—Arm In Pressure Sensor (SE7, W1) • B21—Rear Pump Control Pressure Sensor (SE7, W1) • B22—Front Pump Control Pressure Sensor (SE7, W1) • B23—Right Speaker (SE14, W2) • B24—Left Speaker (SE14, W2) • B25—High Note Horn (SE15, W1) • B26—Low Note Horn (SE15, W1) • B27—Air Conditioner High and Low Pressure Switch (SE17, W9) • B28—Not Used • B29—Air Conditioner and Heater Thermistor (SE17, W9) • E1—Work Light (SE13, W1) • E2—Drive Light (SE13, W1) • E3—Cab Dome Light (SE15, W2) • E4—Monitor Controller and Display Backlight (SE5, W3) • E5—Engine RPM Dial Backlight (SE4, W2) • F1—Radio and Monitor Controller Backup 5 Amp Fuse (marked Back Up) (SE6, W2) • F2—Engine and Pump Controller 10 Amp Fuse (marked Controller) (SE9, W2) • F3—Engine Control (EC) Motor 10 Amp Fuse (marked EC Motor) (SE9, W2) • F4—Solenoid 5 Amp Fuse (marked Solenoid) (SE9, W2) • F5— Power On 10 Amp Fuse (marked Pow. On) (SE3, W2) • F6—Monitor Controller and Display 5 Amp Fuse (marked Sw. Box) (SE4, W2) • F7—Switched Power 5 Amp Fuse (marked Option 1) (SE18, W2) 16 • F8—Switched Power 10 Amp Fuse (marked Option 1674 2) (SE18, W2) 3 • F9—Battery Power 5 Amp Fuse (marked Option 3) (SE18, W2) • F10—Travel Alarm 5 Amp Fuse (marked Option 1) (SE18, W2) • F11—Work and Drive Lights 20 Amp Fuse (marked Lamp) (SE13, W2)

Continued on next page

TM1670 (03FEB09)

16-1674-3

CED,TX02661,228 –19–15MAY00–1/4

330LC and 370 Excavator Repair 020409

PN=349

Wiring Harness and Switches • F12—Windshield Wiper 10 Amp Fuse (marked Wiper) (SE12, W2) • F13—Blower Motor 20 Amp Fuse (marked Heater) (SE16, W2) • F14—Air Conditioner Controller and Relays 5 Amp Fuse (marked Heater) (SE17, W2) • F15—Horn 10 Amp Fuse (marked Horn) (SE15, W2) • F16—Radio 5 Amp Fuse (marked Radio) (SE14, W2) • F17—Lighter 10 Amp Fuse (marked Lighter) (SE15, W2) • F18—Dome Light 5 Amp Fuse (marked Room Lamp) (SE15, W2) • F19—Auxiliary 10 Amp Fuse (marked Auxiliary) SE18, W2) • F20—Start Aid 20 Amp Fuse (marked Start Aid) (Not Used—Field Option) • F21—Battery Power 40 Amp Fusible Link (SE1, W1) • F22—Alternator Power 60 Amp Fusible Link (SE1, W1) • F23—Fuel Shutoff 40 Amp Fusible Link (SE1, W1) • G1—Battery (SE1, W1) • G2—Battery (SE1, W1) • G3—Alternator (SE3, W1) • G4—24 Volt Power Plug (SE15, W3) • H1—Dig Mode Indicator Light (SE5, W3) • H2—Grading Mode Indicator Light (SE5, W3) • H3—Precision Mode Indicator Light (SE5, W3) • H4—Attachment Mode Indicator Light (SE5, W3) • H5—High Power Mode Indicator Light (SE4, W3) • H6—Economy Mode Indicator Light (SE4, W3) • H7—Auto Idle Mode Indicator Light (SE4, W3) • H8—Monitor Controller and Display Alarm (SE5, W3) • H9—Not Used • H10—Travel Alarm (SE10, W1) 16 1674 • H11—Spare Indicator Light (SE4, W3) 4 • H12—Hydraulic Oil Level Indicator Light (SE4, W3) • H13—Fuel Level Indicator Light (SE4, W3) • H14—Air Filter Restriction Indicator Light (SE4, W3) • H15—Charge Air Temperature Indicator Light (SE4, W3) • H16—Engine Coolant Temperature Indicator Light (SE4, W3)

• H17—Engine Oil Pressure Indicator Light (SE4, W3) • H18—Alternator Voltage Indicator Light (SE4, W3) • H19—Engine Oil Level Indicator Light (SE4, W3) • H20—Engine Coolant Level Indicator Light (SE4, W3) • H21—Spare Indicator Light (SE4, W3) • K1—Alternator Shut Down Relay (Marked R1) (SE3, W3) • K2—Windshield Washer Relay (Marked R2) (SE11, W3) • K3—Work Light Relay (Marked R3) (SE13, W3) • K4—Drive Light Relay (Marked R4) (SE13, W3) • K5—Horn Relay (Marked R5) (SE15, W3) • K6—Windshield Wiper Relay (Motor Ground and Intermittent) (Marked R6) (SE11, W3) • K7—Windshield Wiper Relay (Wiper Run) (Marked R7) (SE12, W3) • K8—Windshield Wiper Relay (Hold for Park) (Marked R8) (SE12, W3) • K9—Windshield Wiper Relay (Motor Ground for Park) (Marked R9) (SE12, W3) • K10—Propel Auto Idle Relay (Marked R10) (SE7, W3) • K11—Starter Protection Relay (Marked R11) (SE2, W3) • K12—Start Aid Relay (Marked R12) (Not Used— Field Option) • K13—Starter Relay (SE2, W1) • K14—Battery Relay (SE1, W1) • K15—Fuel Shutoff Relay (SE3, W1) • K16—Not Used • K17—Not Used • K18—Not Used • K19—Not Used • K20—Not Used • K21—Not Used • K22—Not Used • K23—Not Used • K24—Air Conditioner Blower Motor and Main Power (Low Speed) Relay (SE17, W9) • K25—Air Conditioner Compressor Clutch Relay (SE17, W9) • K26—Air Conditioner Blower Motor (Low Medium Speed) Relay (SE17, W9)

Continued on next page

TM1670 (03FEB09)

16-1674-4

CED,TX02661,228 –19–15MAY00–2/4

330LC and 370 Excavator Repair 020409

PN=350

Wiring Harness and Switches • K27—Air Conditioner Blower Motor (Medium Speed) Relay (SE17, W9) • K28—Air Conditioner Blower Motor (High Speed) Relay (SE17, W9) • M1—Starter (SE2, W1) • M2—Engine Control (EC) Motor (SE8, W1) • M3—Windshield Wiper Motor (SE11, W3) • M4—Windshield Washer Motor (SE11, W1) • M5—Heater Blower Motor (Without Air Conditioner) (SE16, W2) • M6—Air Conditioner and Heater Blower Motor (SE17, W9) • M7—Not Used • M8—Not Used • M9—Air Conditioner Internal and External Cab Air Servomotor (SE17, W9) • M10—Air Conditioner Blower Port Change Servomotor (SE17, W9) • M11—Air Conditioner Air Mixer Servomotor (SE17, W9) • P1—Hour Meter (SE5, W3) • P2—Engine Coolant Temperature Gauge (SE4, W3) • P3—Fuel Gauge (SE4, W3) • R1—Not Used • R2—Heater Blower Motor Dropping Resistor Block (Without Air Conditioner) (SE16, W2) • R3—Not Used • R4—Engine Coolant Temperature Gauge Resistor (150 ohms) (SE5, W3) • R5—Fuel Gauge Resistor (220 ohms) (SE5, W3) • R6—Alternator Excitation Resistor (SE3, W2) • R7—Not Used • R8—Not Used • R9—Not Used • R10—Engine RPM Dial (SE4, W2) • R11—Air Conditioner and Heater Blower Motor Dropping Resistor Block (SE17, W9) • S1—Key Switch (SE1, W2) • S2—Horn Switch (SE15, W2) • S3—Dome Light Switch (SE15, W2) • S4—Heater Blower Motor Switch (Without Air Conditioner) (SE16, W2)

• S5—Fluid Level Check Switch (SE5, W3) • S6—Buzzer Stop Switch (SE5, W3) • S7—Work Mode Selection Switch (SE5, W3) • S8—Propel Speed Change Switch (SE5, W3) • S9—Wiper Speed Switch (SE5, W3) • S10—Drive and Work Light Switch (SE5, W3) • S11—Economy (E) Mode Switch (SE4, W2) • S12—High Power (HP) Mode Switch (SE4, W2) • S13—Auto Idle Switch (SE5, W3) • S14—Windshield Wiper Enable Switch (SE4, W2) • S15—Windshield Washer Switch (SE5, W3) • S16—Learning Switch (SE9, W2) • S17—Travel Alarm Cancel Switch (SE10, W2) • S18—Start Aid Switch (Not Used—Field Option) • S19—Power Boost Switch (SE9, W2) • V1—Start Aid Diode (Not Used—Field Option) • V2—Alternator Shut Down Relay Isolation Diode (SE3, W2) (Red/Wht and Red/Blk) • V3—Auxiliary Power Fuse (F19) Suppression Diode (SE18, W2) (Blk and Red) • V4—Propel Auto Idle Relay (marked R10) Isolation Diode (SE7, W2) (Wht/Blk and Yel) • V5—Windshield Wiper Relay (marked R8) Isolation Diode (SE12, W3) (Blu/Blk and Blu/Red) • V6—Windshield Wiper Motor Suppression Diode (SE11, W3) (Blk and LGrn/Wht) • V7—Windshield Wiper Motor Suppression Diode (SE11, W3) (Blk and Blu/Wht) • V8—Fuel Shutoff Solenoid Hold-In Coil Suppression Diode (SE3, W2) (Brn/Blk and Blk) • V9—Start Relay Coil Suppression Diode (SE2, W2) (Yel/Grn and Blk/Wht) • V10—Fuel Shutoff Solenoid Pull-In Coil Suppression Diode (SE3, W2) (Red/Blk and Blk) • V11—Battery Relay Coil Suppression Diode (SE1, W1) (Blk and Red/Wht) • W1—Engine and Frame Harness • W2—Cab Harness • W3—Monitor and Relay Harness • W4—Radio Antenna (SE14, W2) • W5—Battery to Frame Ground (W1) • W6—Engine and Frame Harness to Frame Ground (W1) • W7—Cab Harness to Frame Ground (W2)

Continued on next page

TM1670 (03FEB09)

16-1674-5

CED,TX02661,228 –19–15MAY00–3/4

330LC and 370 Excavator Repair 020409

PN=351

16 1674 5

Wiring Harness and Switches • W8—Starter to Frame Ground (SE2, W1) • W9—Air Conditioner Harness • X1—Diagnostic Connector (SE9, W2) • X2—Learning Switch Connector (SE9, W2) • X3—Attachment Pressure Switch Connector (SE9, W2) • X4—Accel Connector (SE8, W2) • X5—Optional Connector (SE18, W2) • X6—Auxiliary Connector (SE18, W2) • X7—Optional Right Speaker Connector (SE14, W2) • X8—Engine and Frame Harness to Cab Harness Connector (W1, W2) • X9—Engine and Frame Harness to Cab Harness Connector (W1, W2) • X10—Monitor Controller and Display Connector (20-Pin) (W3) • X11—Monitor Controller and Display Connector (16-Pin) (W3) • X12—Monitor Controller and Display Connector (12-Pin) (W3) • X13—Engine and Pump Controller Connector (26-Pin) (W2) • X14—Engine and Pump Controller Connector (16-Pin) (W2) • X15—Engine and Pump Controller Connector (22-Pin) (W2) • X16—Air Conditioner Harness to Cab Harness Connector (SE17, W2, W9)

• X17—Air Conditioner Controller Connector (16-Pin) (SE17, W9) • X18—Air Conditioner Controller Connector (12-Pin) (SE17, W9) • X19—Monitor and Relay Harness to Cab Harness Connector (2-Pin) (W2, W3) • X20—Monitor and Relay Harness to Cab Harness Connector (6-Pin) (W2, W3) • X21—Monitor and Relay Harness to Cab Harness Connector (12-Pin) (W2, W3) • X22—Monitor and Relay Harness to Cab Harness Connector (16-Pin) (W2, W3) • X23—Monitor and Relay Harness to Cab Harness Connector (8-Pin) (W2, W3) • X24—Optional Connector (W3) • X25—Optional Connector (W3) • Y1—Air Conditioner Compressor Clutch (SE17, W1 and W9) • Y2—Not Used • Y3—Not Used • Y4—Not Used • Y5—Power Boost Proportional Solenoid (SE7, W1) • Y6—Propel Speed Change Proportional Solenoid (SE8, W1) • Y7—Fuel Shutoff Solenoid (SE3, W1) • Y8—Speed Sense Proportional Solenoid (SE7, W1) • Y9—Arm Regenerative Proportional Solenoid (SE7, W1)

16 1674 6 CED,TX02661,228 –19–15MAY00–4/4

TM1670 (03FEB09)

16-1674-6

330LC and 370 Excavator Repair 020409

PN=352

Wiring Harness and Switches

Cab Component Location Drawing

W4 X7

S14

X13 X15 A4

S12 X6

S19

S16 X20 M5 X8

16 1674 7

X22 W7

T130003

–UN–08MAY00

S17

T130003

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TM1670 (03FEB09)

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CED,OUOE024,234 –19–15MAY00–1/2

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PN=353

Wiring Harness and Switches

S3 X14

X19

B24 R10 X5 X1

S11

X21

X23 X9

16 1674 8

V1, V2, V3, V4, V8, V9, V10

X4 A1

T130005

–UN–08MAY00

T130005

CED,OUOE024,234 –19–15MAY00–2/2

TM1670 (03FEB09)

16-1674-8

330LC and 370 Excavator Repair 020409

PN=354

Wiring Harness and Switches

Frame and Engine Component Location Drawing

B19 B18

B16

B3 Y7 M1

E1 B21

F21 F22

Y6 B8

E2 K15 F23 G1, G2 B7 B1 M4 B13

16 1674 9

W6 X8

B26 B25

T131020

–UN–17MAY00

T131020

Continued on next page

TM1670 (03FEB09)

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CED,OUOE024,235 –19–15MAY00–1/2

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PN=355

Wiring Harness and Switches

H10 B9

B17

Y1 B12

B22 B5

K14

Y8 Y5 B2

B6 K13 W5 V11 G3 B4 B20 B15 W6 16 1674 10

T131021

–UN–17MAY00

B14

T131021

CED,OUOE024,235 –19–15MAY00–2/2

TM1670 (03FEB09)

16-1674-10

330LC and 370 Excavator Repair 020409

PN=356

Wiring Harness and Switches

Connecting Engine and Pump Controller (EPC) Harness Connector

T115226

–UN–17JUN98

IMPORTANT: Do not disconnect electrical connectors while the engine is running. Damage to Engine and Pump Controller or other components may result. Disconnect connectors only when instructed during a test or check. 1. Push connectors into engine and pump controller. 2. Complete engine speed learning procedure.

A—EPC Harness Connector B—EPC Harness Connector C—EPC Harness Connector

TX,16,UU3306 –19–07JUL98–1/1

Disconnecting Spring Wire Retainer Connectors 1. Remove wire clip. Grasp connector halves; move half of connector from side-to-side as it’s being pulled apart. Do not pull on wiring leads.

T8197AO

–UN–14MAR94

2. To reconnect, install wire clip on connector half then push together until wire retainer “clicks” over tabs.

16 1674 11

TX,16,UU3307 –19–19APR00–1/1

TM1670 (03FEB09)

16-1674-11

330LC and 370 Excavator Repair 020409

PN=357

Wiring Harness and Switches

Disconnecting Tab Retainer Connectors

–UN–22MAY91

T7535AE

1. Push retainer tab (A). 2. Hold tab and pull connector halves apart; do not pull on wiring leads. A—Retainer Tab

TX,16,UU3308 –19–19NOV92–1/1

Replacing Fuses The fuse box is located behind the seat.

T105381

–UN–26NOV96

A—Fuse Box Cover

Continued on next page

CED,OUOE024,227 –19–17MAY00–1/2

16 1674 12

TM1670 (03FEB09)

16-1674-12

330LC and 370 Excavator Repair 020409

PN=358

Wiring Harness and Switches IMPORTANT: Install fuse with correct amperage rating to prevent electrical system damage from overload. NOTE: The “marked” name in parenthesis is the fuse name shown on the fuseblock cover.

T7713AJ

F1—Radio and Monitor Controller Backup 5-Amp Fuse (marked Back Up) F2—Engine and Pump Controller 10-Amp Fuse (marked Controller) F3—Engine Control (EC) Motor 10-Amp Fuse (marked EC Motor) F4—Solenoid 5-Amp Fuse (marked Solenoid) F5—Power On 10-Amp Fuse (marked Pow. On) F6—Monitor Controller and Display 5-Amp Fuse (marked Sw. Box) F7—Switched Power 5-Amp Fuse (marked Option 1) F8—Switched Power 10-Amp Fuse (marked Option 2) F9—Battery Power 5-Amp Fuse (marked Option 3) F10—Travel Alarm 5-Amp Fuse (marked Travel) F11—Work and Drive Lights 20-Amp Fuse (marked Lamp) F12—Windshield Wiper 10-Amp Fuse (marked Wiper) F13—Blower Motor 20-Amp Fuse (marked Heater) F14—Air Conditioner Controller and Relays 5-Amp Fuse (marked Air Con) F15—Horn 10-Amp Fuse (marked Horn) F16—Radio 5-Amp Fuse (marked Radio) F17—Lighter 10-Amp Fuse (marked Lighter) F18—Dome Light 5-Amp Fuse (marked Room Lamp) F19—Auxiliary 10-Amp Fuse (marked Auxiliary) F20—Start Aid 20-Amp Fuse (marked Start Aid) (Not used)

–UN–06MAR92

Fuse block is located behind the operators seat under a fuse block cover.

16 1674 13

CED,OUOE024,227 –19–17MAY00–2/2

TM1670 (03FEB09)

16-1674-13

330LC and 370 Excavator Repair 020409

PN=359

Wiring Harness and Switches

Fuse (Blade-Type) Color Codes Amperage Rating

Color

Black

Violet

Pink

Tan

7-1/2

Brown

Red

Light Blue

Yellow

Natural (White)

Light Green

04T,90,J22 –19–28SEP92–1/1

Remove and Install Cab Ground Straps

–UN–17JUN98

Remove cover under cab for access to ground straps (C) and nuts (A and B).

T115265

A—Nut B—Nut C—Ground Strap (4 used)

TX,16,UU3311 –19–07JUL98–1/1

Remove and Install Starter Switch 1. Disconnect battery ground (-) cable.

–UN–06MAR97

2. Remove four cap screws from under control lever boot. 3. Turn cover. Remove cap screws. 4. Disconnect wiring harness connector (B).

T105435B

16 1674 14

5. Replace parts as necessary. A—Screw (3 used) B—Connector C—Key Switch

Continued on next page

TM1670 (03FEB09)

16-1674-14

TX,16,UU3312 –19–08JUN92–1/2

330LC and 370 Excavator Repair 020409

PN=360

Wiring Harness and Switches 6. Connect wiring harness to connector (D). 7. Install switch (C) and spring washer (B) through bracket and install nut (A). –UN–22JAN92

8. Install covers and boot. 9. Connect battery ground (-) cable.

T7681CX

10. After connecting batteries, the engine controller must be recalibrated or reset for engine speed. Machine can now be started and operated as usual. A—Nut B—Spring Washer C—Start Switch D—Wiring Harness Connector

TX,16,UU3312 –19–08JUN92–2/2

16 1674 15

3. Wait for 5 seconds.

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TM1670 (03FEB09)

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CED,OUOE003,1086 –19–08SEP98–1/2

330LC and 370 Excavator Repair 020409

PN=361

Wiring Harness and Switches 4. Push engine learning switch (C) up to top position. The switch is a three position switch. Make sure it is in the top position. 5. Turn key switch ON. Wait 5 seconds. 6. Turn key switch OFF. Wait 5 seconds. 7. Push engine learning switch to middle position. 8. Check engine speeds.

T103674

If slow idle speed is still not to specification, check the engine control sensor. (See Engine Control (EC) Sensor Harness Test in Group 9025-25.)

–UN–11SEP96

C—Engine Learning Switch

CED,OUOE003,1086 –19–08SEP98–2/2

16 1674 16

TM1670 (03FEB09)

16-1674-16

330LC and 370 Excavator Repair 020409

PN=362

Wiring Harness and Switches

Remove and Install Dome Light Switch 1. Remove cap screws (A) and cover (B).

–UN–19OCT88

2. Disconnect connector (C). 3. Remove caps screws (D) and switch (E). Repair or replace as needed.

T6557JI

4. Install parts (A—E).

T6557LM

T6585NG

–UN–19OCT88

A—Cap Screw (2 used) B—Cover C—Connector D—Cap Screw (2 used) E—Switch

TX,16,UU3313 –19–08JUN87–1/1

Remove and Install Travel Alarm Cancel Switch and Start Aid Switch

–UN–06MAR97

1. Disconnect battery ground (-) cable. 2. Remove cap screws. Remove upper cover.

T105433B

3. Disconnect wires (C and D). Remove switches (A and B). 4. Replace parts as necessary. 5. Install switches.

A—Travel Alarm Cancel Switch B—Ether Aid Switch (Not Shown) C—Ether Aid Wire (Not Shown) D—Travel Alarm Wire

6. Connect wiring connectors. 7. Install covers. 8. Connect battery ground (-) cable.

TX,16,UU3314 –19–17SEP98–1/1

TM1670 (03FEB09)

16-1674-17

330LC and 370 Excavator Repair 020409

PN=363

16 1674 17

Wiring Harness and Switches

Replace DEUTSCH Connectors 1. Select correct size extractor tool for size of wire to be removed: • JDG361 Extractor Tool1 for 12 to 14 gauge wire. • JDG362 Extractor Tool1 for 16 to 18 gauge wire. • JDG363 Extractor Tool1 for 20 gauge wire.

DEUTSCH is a trademark of the Deutsch Co. 1

Included in JDG359 DEUTSCH Electrical Repair Kit. ECONN,J –19–03NOV94–1/3

2. Start correct size extractor tool over wire at handle (A). 3. Slide extractor tool rearward along wire until tool tip snaps onto wire. –UN–23AUG88

IMPORTANT: Do NOT twist tool when inserting in connector.

TS0124

4. Slide extractor tool along wire into connector body until it is positioned over terminal contact. 5. Pull wire out of connector body, using extractor tool. A—Extractor Tool Handle

TS120

–UN–23AUG88

16 1674 18

Continued on next page

TM1670 (03FEB09)

16-1674-18

ECONN,J –19–03NOV94–2/3

330LC and 370 Excavator Repair 020409

PN=364

Wiring Harness and Switches IMPORTANT: Install contact in proper location using correct size grommet.

–UN–23AUG88

6. Push contact straight into connector body until positive stop is felt. 7. Pull on wire slightly to be certain contact is locked in place.

TS122

8. Transfer remaining wires to correct terminal in new connector.

ECONN,J –19–03NOV94–3/3

Install DEUTSCH Contact 1. Strip 6 mm (1/4 in.) insulation from wire.

–UN–23AUG88

2. Adjust selector (A) on JDG360 Crimper1 for correct wire size.

TS117

3. Loosen lock nut (B) and turn adjusting screw (C) in until it stops. A—Crimper Selector B—Lock Nut C—Adjusting Screw

16 1674 19

DEUTSCH is a trademark of the Deutsch Co. 1

Included in JDG359 Deutsch Electrical Repair Kit. Continued on next page

TM1670 (03FEB09)

16-1674-19

ECONN,W –19–04JUN90–1/4

330LC and 370 Excavator Repair 020409

PN=365

Wiring Harness and Switches IMPORTANT: Select proper size contact “sleeve” or “pin” to fit connector body.

–UN–23AUG88

4. Insert contact (A) and turn adjusting screw (D) until contact is flush with cover (B). 5. Tighten lock nut (C).

TS0134

A—Contact B—Cover C—Lock Nut D—Adjusting Screw

ECONN,W –19–04JUN90–2/4

IMPORTANT: Contact must remain centered between indentors while crimping.

–UN–23AUG88

6. Insert wire in contact and crimp until handle touches stop.

TS118

7. Release handle and remove contact.

ECONN,W –19–04JUN90–3/4

NOTE: Readjust crimping tool for each crimping procedure. 8. Inspect contact to be certain all wires are in crimped barrel.

TS0135

1674 20

–UN–23AUG88

IMPORTANT: If all wire strands are not crimped into contact, cut off wire at contact and 16 repeat contact installation procedures.

ECONN,W –19–04JUN90–4/4

TM1670 (03FEB09)

16-1674-20

330LC and 370 Excavator Repair 020409

PN=366

Wiring Harness and Switches

Replace WEATHER PACK Connector

2. Insert JDG364 Extraction Tool1 over terminal contact in connector body. 3. Hold extractor tool fully seated and pull wire from connector body.

TS0128

1. Open connector body.

–UN–23AUG88

IMPORTANT: Identify wire color locations with connector terminal letters.

NOTE: If terminal cannot be removed, insert wire or nail through extractor tool handle and push terminal contact from connector.

WEATHER PACK is a trademark of Packard Electric. 1

Included in JT07195A Electrical Repair Kit. ECONN,O –19–03NOV94–1/2

IMPORTANT: Carefully spread contact lances to assure good seating on connector body.

5. Pull on wire slightly to be certain contact is locked in place.

TS0130

4. Push contact into new connector body until fully seated.

–UN–23AUG88

NOTE: Connector bodies are “keyed” for proper contact mating. Be sure contacts are in proper alignment.

6. Transfer remaining wires to correct terminal in new connector. 7. Close connector body.

ECONN,O –19–03NOV94–2/2

TM1670 (03FEB09)

16-1674-21

330LC and 370 Excavator Repair 020409

PN=367

16 1674 21

Wiring Harness and Switches

Install WEATHER PACK Contact NOTE: Cable seals are color coded for three sizes of wire: –UN–23AUG88

• Green - 18 to 20 gauge wire • Gray - 14 to 16 gauge wire • Blue - 10 to 12 gauge wire

TS0136

1. Slip correct size cable seal on wire. 2. Strip insulation from wire to expose 6 mm (1/4 in.) and align cable seal with edge of insulation.

Correct Size Cable

NOTE: Contacts have numbered identification for two sizes of wire:

–UN–02NOV94

• #15 for 14 to 16 gauge wire • #19 for 18 to 20 gauge wire

TS1623

3. Put proper size contact on wire and crimp in place with a “W” type crimp, using JDG783 Crimping Tool.

Strip Insulation

WEATHER PACK is a trademark of Packard Electric.

IMPORTANT: Proper contact installation for “sleeve” (A) and “pin” (B) is shown.

–UN–02DEC88

4. Secure cable seal to contact as shown, using JDG783 Crimping Tool. A—Sleeve B—Pin

TS0139

16 1674 22

ECONN,AA –19–04JUN90–1/2

Contact Installation

ECONN,AA –19–04JUN90–2/2

TM1670 (03FEB09)

16-1674-22

330LC and 370 Excavator Repair 020409

PN=368

Wiring Harness and Switches

Remove Connector Body from Blade Terminals

RW4218

2. Be sure to bend locking tang back to its original position (B) before installing connector body.

–UN–23AUG88

1. Depress locking tang (A) on terminal, using a small screw driver. Slide connector body off.

DX,ECONN,V1 –19–02NOV94–1/1

16 1674 23

TM1670 (03FEB09)

16-1674-23

330LC and 370 Excavator Repair 020409

PN=369

Wiring Harness and Switches

16 1674 24

TM1670 (03FEB09)

16-1674-24

330LC and 370 Excavator Repair 020409

PN=370

Group 1675

System Controls Specifications Item

Measurement

Specification

Engine Slow Idle

Speed

1050 + 100 - 0 rpm

Engine Auto-Idle

Speed

1200 ± 100 rpm

Engine E (Economy) Mode

Speed

1900 ± 100 rpm

Engine Fast Idle in Standard Mode

Speed

2050 ± 75 rpm CED,OUOE003,1159 –19–07JUL98–1/1

16 1675 1 Continued on next page

TM1670 (03FEB09)

16-1675-1

CED,OUOE003,1086 –19–08SEP98–1/2

330LC and 370 Excavator Repair 020409

PN=371

System Controls 4. Push engine learning switch (C) up to top position. The switch is a three position switch. Make sure it is in the top position. 5. Turn key switch ON. Wait 5 seconds. 6. Turn key switch OFF. Wait 5 seconds. 7. Push engine learning switch to middle position. 8. Check engine speeds.

T103674

If slow idle speed is still not to specification, check the engine control sensor. (See Engine Control (EC) Sensor Harness Test in Group 9025-25.)

–UN–11SEP96

C—Engine Learning Switch

CED,OUOE003,1086 –19–08SEP98–2/2

–UN–17JUN98

IMPORTANT: Do not disconnect electrical connectors while the engine is running. Damage to Engine and Pump Controller, or other components may result. Disconnect connectors only when instructed during a test or check.

T115226

16 1675 2

Connecting Engine and Pump Controller (EPC) Harness Connector

1. Push connectors into engine and pump controller. 2. Complete engine speed learning procedure.

A—EPC Connector B—EPC Connector C—EPC Connector

TX,16,UU3321 –19–07JUL98–1/1

TM1670 (03FEB09)

16-1675-2

330LC and 370 Excavator Repair 020409

PN=372

System Controls

Remove and Install Engine and Pump Controller (EPC)

–UN–17JUN98

IMPORTANT: If a controller problem is indicated, the real problem may be poor connector pin contact. Before replacing controller, remove and install controller connectors. Check machine operation.

T115267

1. Disconnect battery ground cable. 2. Move seat forward and remove access cover. 3. Disconnect cable connectors (D—F). 4. Disconnect electrical connectors (A).

–UN–17JUN98

5. Remove cap screws (C) and remove cover (B). 6. Remove screws (G).

T115268

7. Install engine and pump controller. 8. Do engine speed learning procedure. (See procedure in this group.) A—Electrical Connector (2 used) B—Cover C—Cap Screw (4 used) D—EPC Connector E—EPC Connector F—EPC Connector G—Screw (4 used)

CED,OUOE003,1158 –19–07JUL98–1/1

Remove and Install Monitor Controller 16 1675 3

1. Disconnect battery ground cable.

3. Disconnect wiring harness connectors (C). 4. Remove screws (B) and monitor controller (A). 5. Install monitor controller and connect wiring harnesses.

T105427B

–UN–06MAR97

2. Move seat forward and remove access cover.

6. Install cover and connect battery cable. Do engine speed recalibration. (See Engine and Pump Controller (EPC) in this group.)

TX,16,UU3323 –19–23JUN94–1/1

TM1670 (03FEB09)

16-1675-3

330LC and 370 Excavator Repair 020409

PN=373

System Controls

16 1675 4

TM1670 (03FEB09)

16-1675-4

330LC and 370 Excavator Repair 020409

PN=374

Group 1676

Instruments and Indicators Replace Monitor Panel and Switch Panel Bulb

–UN–18MAR98

1. Remove monitor controller. (See procedure in Group 1675.) 2. Remove cap screws (C) and bracket (B).

T113808

3. Remove cap screws (D) and monitor controller (A). 4. Replace bulbs (E and F) as necessary.

T113809

–UN–18MAR98

A—Monitor Controller B—Bracket C—Cap Screw (4 used) D—Cap Screw (6 used) E—Monitor Panel Bulb (12 used) F—Switch Panel Bulb (2 used)

CED,OUOE024,229 –19–20MAY98–1/1

Remove and Install Monitor Panel 1. Remove monitor controller. (See Remove and Install Monitor Controller in Group 1675.) CED,OUOE042,183 –19–23JAN98–1/3

2. Remove panel control knobs (A). 16 1676 1

T113813

–UN–18MAR98

A—Control Knob (3 used)

Continued on next page

TM1670 (03FEB09)

16-1676-1

CED,OUOE042,183 –19–23JAN98–2/3

330LC and 370 Excavator Repair 020409

PN=375

Instruments and Indicators 3. Remove cap screws (C) and bracket (B). 4. Remove cap screws (D) and monitor controller (A).

–UN–18MAR98

5. Remove cap screws (F) and switch panel (E). 6. Replace parts as necessary.

T113814

–UN–18MAR98

T113808

A—Monitor Controller B—Bracket C—Cap Screw (4 used) D—Cap Screw (6 used) E—Switch Panel F—Cap Screw (3 used)

CED,OUOE042,183 –19–23JAN98–3/3

Remove and Install Hour Meter 1. Remove bottom panel.

–UN–06MAR97

2. Remove connector (C). 3. Remove screws (A and B). Remove hour meter.

T105416B

4. Repair or replace parts as required. 16 1676 2

5. Install hour meter. 6. Install bottom panel.

A—Screw B—Screw C—Connector

TX,16,UU3327 –19–11JUL92–1/1

TM1670 (03FEB09)

16-1676-2

330LC and 370 Excavator Repair 020409

PN=376

Instruments and Indicators

Changing Travel Alarm Volume IMPORTANT: It may be necessary to adjust travel alarm volume to meet local regulations. –UN–12MAR98

NOTE: Alarm removed from machine for clarity.

T113342

1. Remove four sheet metal screws to remove travel alarm front cover. NOTE: This machine is shipped with the travel alarm set in the “High” position. 2. Adjust volume level of travel alarm by connecting metallic bar (A to appropriate terminals. The alarm can be set at “LOW”, “MED” (medium), or “HIGH” volume levels.

A—Metal Bar

3. Install front cover.

CED,OUOE042,232 –19–24MAY00–1/1

16 1676 3

TM1670 (03FEB09)

16-1676-3

330LC and 370 Excavator Repair 020409

PN=377

Instruments and Indicators

16 1676 4

TM1670 (03FEB09)

16-1676-4

330LC and 370 Excavator Repair 020409

PN=378

Section 17

Frame or Supporting Structure Contents Page

Group 1740—Frame Installation Specifications . . . . . . . . . . . . . . . . . . . . . . . .17-1740-1 Welding On Machine . . . . . . . . . . . . . . . . . . .17-1740-1 Welding Repair of Major Structure. . . . . . . . .17-1740-3 Group 1749—Chassis Weights Service Equipment and Tools . . . . . . . . . . . .17-1749-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . .17-1749-1 Counterweight Remove and Install . . . . . . . . . . . . . . . . . .17-1749-2

TM1670 (03FEB09)

17-1

330LC and 370 Excavator Repair 020409

PN=1

Contents

TM1670 (03FEB09)

17-2

330LC and 370 Excavator Repair 020409

PN=2

Group 1740

Frame Installation Specifications Item

Measurement

Specification

Weld Metal

Tensile Strength Yield Strength Elongation

482.6 mPa (70,000 psi) 413.7 mPa (60,000 psi) 22%

Structural Assembly

Preheat Temperature

38°C (100°F)

Ground Engaging Tool

Preheat Temperature

177°C (350°F) CED,OUOE003,1022 –19–22JUL98–1/1

Welding On Machine IMPORTANT: Electrical current traveling from the welder through the machine electrical system may damage the machine electrical system, including battery, EPC controller. Disconnect battery ground cable and EPC electrical connectors before welding on the machine. Before welding on the machine, follow the steps listed below to protect the machine electrical system.

TX,16,UU3320 –19–07JUL98–1/3

1. Inside the cab, remove four cap screws (A and C) and the fuse box cover (B) to remove the rear console cover.

–UN–07MAR97

2. Disconnect the battery ground and positive cables.

T107932B

A—Cap Screw (4 used) B—Fuse Box Cover C—Cap Screw (3 used)

Continued on next page

TM1670 (03FEB09)

17-1740-1

TX,16,UU3320 –19–07JUL98–2/3

330LC and 370 Excavator Repair 020409

PN=381

17 1740 1

Frame Installation 3. Disconnect the engine and pump controller electrical connectors.

–UN–17JUN98

After reconnecting batteries, engine speeds must be recalibrated.

T115226

A—EPC Connector B—EPC Connector C—EPC Connector

TX,16,UU3320 –19–07JUL98–3/3

17 1740 2

TM1670 (03FEB09)

17-1740-2

330LC and 370 Excavator Repair 020409

PN=382

Frame Installation

Welding Repair of Major Structure CAUTION: Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Do all work outside or in a well ventilated area. Dispose of paint and solvent properly. If you sand or grind paint, avoid breathing the dust. Wear an approved respirator. If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating. 1. Remove paint before welding or heating. IMPORTANT: Disconnect battery ground strap or turn battery disconnect switch to “OFF”. Also disconnect the wiring harness connectors to the engine and pump controller. Have only a qualified welder do this job. Connect welder ground clamp close to each weld area so electrical current does not pass through any bearings. Remove or protect all parts that can be damaged by heat or weld splatter. 2. Use one of the following weld processes:

• AWS-ER-70S-3 wire electrode with gas metal arc welding (GMAW) process. • AWS-E70T-1 or E71T-1 wire electrode with flux core arc welding (FCAW) process. Specification Weld Metal—Tensile Strength ....................... 482.6 mPa (70,000 psi) Yield Strength ................................................ 413.7 mPa (60,000 psi) Elongation ..................................................................................... 22%

IMPORTANT: Area to be repaired must be preheated to allow better weld penetration. 3. To repair weld metal failure, remove failed weld metal using arc or grinding equipment. Thoroughly clean area to be welded. Preheat structural assemblies to a minimum of 38°C (100°F). Preheat ground engaging tools (cutting edges, skid shoes, and teeth shanks) to 177°C (350°F). To repair base metal failure remove enough material to allow weld to penetrate to the bottom of crack. Preheat structural assemblies to a minimum of 38°C (100°F). Preheat ground engaging tools (cutting edges, skid shoes, and teeth shanks) to 177°C (350°F). Specification Structural Assembly—Preheat Temperature ................................................................... 38°C (100°F) Ground Engaging Tool— Preheat Temperature.................................................... 177°C (350°F)

• AWS-E-7018 covered electrode with shielded metal arc welding (SMAW) process.

17 1740 3

TX,17,SB603 –19–07MAR97–1/1

TM1670 (03FEB09)

17-1740-3

330LC and 370 Excavator Repair 020409

PN=383

Frame Installation

17 1740 4

TM1670 (03FEB09)

17-1740-4

330LC and 370 Excavator Repair 020409

PN=384

Group 1749

Chassis Weights Service Equipment and Tools NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC). Some tools may be available from a local supplier.

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,1023 –19–22JUL98–1/3

M42-4.5 Metric Lifting Eyebolt (2 used) . . . . . . . JT05558 To remove and install counterweight.

CED,OUOE003,1023 –19–22JUL98–2/3

Spreader Bar To remove and install counterweight.

CED,OUOE003,1023 –19–22JUL98–3/3

Specifications Item

Measurement

Specification

Counterweight (330LC)

Weight

6800 kg (14,991 lb) approximate

Counterweight (370)

Weight

7550 kg (16,645 lb) approximate

Frame-to-Counterweight Cap Screw (330LC)

Torque

2403 N•m (1772 lb-ft)

Frame-to-Counterweight Cap Screw (370)

Torque

2990 N•m (2205 lb-ft)

17 1749 1

CED,OUOE003,1160 –19–07JUL98–1/1

TM1670 (03FEB09)

17-1749-1

330LC and 370 Excavator Repair 020409

PN=385

Chassis Weights

Remove and Install Counterweight 1. Park machine on level ground. 2. Remove two plastic caps from top of counterweight (D). CAUTION: The approximate weight of 330LC counterweight is 6800 kg (14,991 lb). The approximate weight of 370 counterweight is 7550 kg (16,645 lb). Specification Counterweight (330LC)—Weight............ 6800 kg (14,991 lb) approximate Counterweight (370)—Weight ................ 7550 kg (16,645 lb) approximate

–UN–01MAY92

The lifting capacity of a lifting eyebolt decreases as the lift angle increases from vertical. A spreader bar should be used to obtain, as close as possible, a vertical lift from eyebolts.

T7720AT

3. Connect counterweight to a hoist (A) using a spreader bar (B) and M42-4.5 metric lifting eyebolts (C) such as JT05558 Metric Lifting Eyebolt. 4. Remove cap screws and washers (E). 5. Remove counterweight. 6. Install cap screws and washers. Tighten cap screws as indicated for 330LC and 370.

T7720AU

–UN–01MAY92

Specification Frame-to-Counterweight Cap Screw (330LC)—Torque.......................................... 2403 N•m (1772 lb-ft) Frame-to-Counterweight Cap Screw (370)—Torque .............................................. 2990 N•m (2205 lb-ft)

7. Remove hoist, spreader bar, and eyebolts. 8. Install plastic caps. A—Hoist B—Spreader Bar C—M42-4.5 Metric Lifting Eyebolt (2 used) D—Counterweight E—Cap Screw and Washer (4 used)

17 1749 2

CED,OUOE027,243 –19–18MAY98–1/1

TM1670 (03FEB09)

17-1749-2

330LC and 370 Excavator Repair 020409

PN=386

Section 18

Operator’s Station Contents Page

Page

Group 1800—Removal and Installation Specifications . . . . . . . . . . . . . . . . . . . . . . . .18-1800-1 Cab Remove and Install . . . . . . . . . . . . . . . . . .18-1800-1

Heater Core and Blower Motor Remove and Install . . . . . . . . . . . . . . . . .18-1830-12 Heater Hoses Remove and Install . . . . . . . . . . . . . . . . .18-1830-15 Air Conditioning Compressor Remove and Install . . . . . . . . . . . . . . . . .18-1830-18 Disassemble and inspect . . . . . . . . . . . . .18-1830-19 Assemble. . . . . . . . . . . . . . . . . . . . . . . . .18-1830-27 Air Conditioning Compressor Manifolds Inspect. . . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-30 Receiver Dryer Remove and Install . . . . . . . . . . . . . . . . .18-1830-32 Evaporator Remove and Install . . . . . . . . . . . . . . . . .18-1830-34 Condenser Remove and Install . . . . . . . . . . . . . . . . .18-1830-36

Group 1810—Operator Enclosure Other Material . . . . . . . . . . . . . . . . . . . . . . . .18-1810-1 Windowpane Remove and Install Two Piece Molding . . .18-1810-1 Remove and Install One Piece Molding . . .18-1810-3 Sliding Windows Remove and Install . . . . . . . . . . . . . . . . . .18-1810-4 Windowpane Dimensions . . . . . . . . . . . . . . .18-1810-6 Group 1821—Seat and Seat Belt Specifications . . . . . . . . . . . . . . . . . . . . . . . .18-1821-1 Seat Check Adjustments . . . . . . . . . . . . . . . . . .18-1821-1 Remove and Install . . . . . . . . . . . . . . . . . .18-1821-2 Seat Belt Remove and Install . . . . . . . . . . . . . . . . . .18-1821-8 Inspect. . . . . . . . . . . . . . . . . . . . . . . . . . . .18-1821-9 Group 1830—Heating and Air Conditioning Essential Tools . . . . . . . . . . . . . . . . . . . . . . .18-1830-1 Service Equipment and Tools . . . . . . . . . . . .18-1830-2 Other Material . . . . . . . . . . . . . . . . . . . . . . . .18-1830-4 Specifications . . . . . . . . . . . . . . . . . . . . . . . .18-1830-4 Proper R134a Refrigerant Handling. . . . . . . .18-1830-5 R134a Refrigerant Cautions . . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-5 R134a Compressor Oil Charge Check . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-6 R134a Compressor Oil Removal . . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-6 R134a Component Oil Charge. . . . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-7 R134a Refrigerant Recovery, Recycling and Charging Station Installation Procedure . . . . . . . . . .18-1830-8 Recover R134a System . . . . . . . . . . . . . . . .18-1830-9 Evacuate R134a System . . . . . . . . . . . . . . .18-1830-10 R134a Refrigerant Recovery, Recycling, Charging Charge R134a System. . . . . . . . . . . . . . .18-1830-11 TM1670 (03FEB09)

18-1

330LC and 370 Excavator Repair 020409

PN=1

Contents

TM1670 (03FEB09)

18-2

330LC and 370 Excavator Repair 020409

PN=2

Group 1800

Removal and Installation Specifications Item

Measurement

Specification

Cab

Weight

250 kg (550 lb) approximate

Rubber Mount-to-Frame Cap Screw

Torque

108 N•m (80 lb-ft)

Cab-to-Platform Cap Screw

Torque

64 N•m (47 lb-ft)

Cab and Platform-to-Rubber Mount Lock Nut

Torque

205 N•m (152 lb-ft)

CED,OUOE003,1161 –19–07JUL98–1/1

Remove and Install Cab NOTE: It is not necessary to remove the seat to remove the cab. –UN–01JUL98

1. Remove four cap screws (D) and loosen three screws (E) to remove rear console cover behind seat.

T115002

2. Disconnect battery ground cable. 3. Remove cab floor mat. D—Cap Screw (4 used) E—Cap Screw (3 used)

Continued on next page

CED,OUOE027,244 –19–18MAY98–1/6

18 1800 1

TM1670 (03FEB09)

18-1800-1

330LC and 370 Excavator Repair 020409

PN=389

Removal and Installation 4. Remove screws (A) to remove cover (B). 5. Remove spring pin (D) to remove pilot shut-off lever (C).

T105963B

–UN–13JAN97

IMPORTANT: To avoid possible damage to switch panel during assembly, be sure to mark all corresponding bullet connector wiring leads before disassembly. Connecting bullet connectors to the wrong wiring leads will damage components in the switch panel. 6. Disconnect all main wire harness connectors, radio speaker wires and radio antenna (if equipped), windshield wiper motor, dome light and bullet connectors as required.

–UN–13JAN97

7. Loosen and remove fresh air intake cowl cap screws and remove cowl from inside rear wall of cab.

T105992B

8. Disconnect windshield washer fluid tube from windshield washer pump located in compartment behind cab. A—Screw (4 used) B—Cover C—Pilot Shut-Off Lever D—Spring Pin

CED,OUOE027,244 –19–18MAY98–2/6

9. Remove lock nuts (A) and washers located at four inside corners of cab.

–UN–17OCT88

10. Remove two cab-to-platform cap screws and washers from each of four sides of cab.

T6585OE

A—Lock Nut

Continued on next page

CED,OUOE027,244 –19–18MAY98–3/6

18 1800 2

TM1670 (03FEB09)

18-1800-2

330LC and 370 Excavator Repair 020409

PN=390

Removal and Installation

CAUTION: The approximate weight of cab is 250 kg (550 lb).

–UN–15JAN97

Specification Cab—Weight ................................................. 250 kg (550 lb) approximate

11. Connect cab to hoist, using lifting straps.

T106453

12. Slowly lift cab from platform. Move cab slightly forward as cab is being raised so front of cab can clear front of propel pedals.

Continued on next page

CED,OUOE027,244 –19–18MAY98–4/6

18 1800 3

TM1670 (03FEB09)

18-1800-3

330LC and 370 Excavator Repair 020409

PN=391

TP47992

–UN–30SEP99

Removal and Installation

18 1800 4 1—Rubber Mount (6 used) 2—Cap Screw (12 used)

3—Lock Washer (12 used) 5—Washer (6 used)

6—Lock Nut 7—Cap Screw (4 used)

Continued on next page

TM1670 (03FEB09)

18-1800-4

9—Cap Screw (4 used) 10—Washer (8 used)

CED,OUOE027,244 –19–18MAY98–5/6

330LC and 370 Excavator Repair 020409

PN=392

Removal and Installation 13. Repair or replace parts as necessary.

Tighten cap screws.

Lift each corner of platform to remove and install rubber mounts (1). Tighten cap screw (2).

Specification Cab-to-Platform Cap Screw— Torque....................................................................... 64 N•m (47 lb-ft)

Tighten lock nuts (6).

Specification Rubber Mount-to-Frame Cap Screw—Torque ....................................................... 108 N•m (80 lb-ft)

Specification Cab and Platform-to-Rubber Mount Lock Nut—Torque ..................................... 205 N•m (152 lb-ft)

14. Before installing cab, check that all lines and wiring harnesses are out of the way so they are not pinched when cab is installed. 15. Install cap screw (9) with hex head at front and left side. Install cap screw (7) with socket head at rear and right side.

CED,OUOE027,244 –19–18MAY98–6/6

18 1800 5

TM1670 (03FEB09)

18-1800-5

330LC and 370 Excavator Repair 020409

PN=393

Removal and Installation

18 1800 6

TM1670 (03FEB09)

18-1800-6

330LC and 370 Excavator Repair 020409

PN=394

Group 1810

Operator Enclosure Other Material Number

Name

Use

TY21517 (U.S.) 454 (LOCTITE)

Instant Gel Adhesive

Apply to frame channel of molding and cab flange.

LOCTITE is a trademark of Loctite Corp.

CED,OUOE003,1162 –19–07JUL98–1/1

Remove and Install Windowpane and Two Piece Molding

–UN–19OCT88

1. Remove locking strip (A) from molding using insert tool.

T5903AI

A—Locking Strip

TX,1800,VV2501 –19–10JAN97–1/4

IMPORTANT: Use extreme care to avoid damaging the windowpane. 2. Carefully push out windowpane from molding.

T5903AJ

–UN–19OCT88

3. Inspect molding for damage. Replace if necessary.

TX,1800,VV2501 –19–10JAN97–2/4

4. Put instant gel adhesive in frame channel of molding (B). Install molding.

–UN–19OCT88

5. Install windowpane using insert tool (A) and a soap lubricant.

T5903AK

A—Windowpane Insert Tool B—Molding

Continued on next page

TM1670 (03FEB09)

18-1810-1

TX,1800,VV2501 –19–10JAN97–3/4

330LC and 370 Excavator Repair 020409

PN=395

18 1810 1

Operator Enclosure 6. Install locking strip (A) using weather-strip installing tool (B).

T5903AL

–UN–19OCT88

A—Locking Strip B—Weather-Strip Installing Tool

TX,1800,VV2501 –19–10JAN97–4/4

18 1810 2

TM1670 (03FEB09)

18-1810-2

330LC and 370 Excavator Repair 020409

PN=396

Operator Enclosure

Remove and Install Windowpane and One Piece Molding

–UN–19OCT88

1. Lift inside of molding over cab frame and carefully push windowpane and molding out.

T6439XE

2. Remove molding from windowpane. Replace if necessary.

TX,18,VV2502 –19–10JAN97–1/2

3. Install molding on windowpane. Put drain notches (A) at bottom and toward outside of windowpane.

–UN–19OCT88

4. Install windowpane and molding. Lift inside of molding over cab frame.

T6439XD

A—Drain Notch

TX,18,VV2502 –19–10JAN97–2/2

18 1810 3

TM1670 (03FEB09)

18-1810-3

330LC and 370 Excavator Repair 020409

PN=397

Operator Enclosure

Remove and Install Sliding Windows 1. Pull molding (D) from inside of window. 2. Cut adhesive (E) between cab flange and window frame (B) using a putty knife. IMPORTANT: Use extreme care to avoid damaging frame and windowpane. Remove window using two people; one to push window out, the other to keep window from falling. 3. Carefully push window frame from cab. 4. Lift frame slightly at top-center to remove and install windowpanes.

–UN–05DEC89

5. Apply instant gel adhesive to cab flange. 6. Install windows and frame with spacers (C) at the bottom and two on each end of frame.

T6439TD

7. Install three spacers (A) at top of frame. 8. Using water as a lubricant, push window frame tight against cab flange. 9. Install molding (D) around window and cab flange.

A—Top Spacer (3 used) B—Window Frame C—Bottom and Side Spacer D—Molding E—Adhesive

TX,18,VV2503 –19–10JAN97–1/1

18 1810 4

TM1670 (03FEB09)

18-1810-4

330LC and 370 Excavator Repair 020409

PN=398

Operator Enclosure

18 1810 5

TM1670 (03FEB09)

18-1810-5

330LC and 370 Excavator Repair 020409

PN=399

Operator Enclosure

–UN–01JUL98

Windowpane Dimensions

T115276

18 1810 6

Continued on next page

TM1670 (03FEB09)

18-1810-6

CED,OUOE027,245 –19–18MAY98–1/2

330LC and 370 Excavator Repair 020409

PN=400

T105925

–UN–13JAN97

Operator Enclosure

CED,OUOE027,245 –19–18MAY98–2/2

TM1670 (03FEB09)

18-1810-7

330LC and 370 Excavator Repair 020409

PN=401

18 1810 7

Operator Enclosure

18 1810 8

TM1670 (03FEB09)

18-1810-8

330LC and 370 Excavator Repair 020409

PN=402

Group 1821

Seat and Seat Belt Specifications Item

Measurement

Specification

Seat and Carrier

Weight

35 kg (75 lb) approximate

CED,OUOE003,316 –19–11APR98–1/1

Check Seat Adjustments 1. Turn weight adjustment knob (A) to adjust seat to weight of operator. Weight is displayed on knob. 2. Push seat height and angle adjustment lever (B) down while sitting on seat or while standing and pulling up on seat to obtain desired height. Release lever. Push down lever while sitting on seat to adjust seat to desired angle. Release lever. 3. Push console and seat fore-aft adjustment lever (C) down to adjust seat and both right and left consoles to desired distance from propel pedals and levers. Release lever to lock seat and consoles into position. 4. Pull seat fore-aft adjustment lever (D) up to unlock seat from both consoles. Slide seat to desired distance from control levers. Release lever.

T102204

–UN–26JUL96

5. Pull backrest adjustment lever (E) up to release backrest lock. Move backrest to desired position. Release lever.

A—Weight Adjustment Knob B—Seat Height and Angle Adjustment Lever C—Console and Seat Fore-Aft Adjustment Lever D—Seat Fore-Aft Adjustment Lever E—Backrest Adjustment Lever

TX,18,GG2448 –19–14JAN97–1/1

18 1821 1

TM1670 (03FEB09)

18-1821-1

330LC and 370 Excavator Repair 020409

PN=403

Seat and Seat Belt

Remove and Install Seat

T106446

–UN–15JAN97

1. Pull seat and consoles as far forward as possible.

Continued on next page

TX,18,GG2446 –19–14JAN97–1/6

18 1821 2

TM1670 (03FEB09)

18-1821-2

330LC and 370 Excavator Repair 020409

PN=404

Seat and Seat Belt 2. Remove screws (B) to remove cover (A). 3. Remove cap screws (L). 4. Tip console up. 5. Remove a quick lock pin (C) to remove pin (D). Lay console on cover behind seat. –UN–15JAN97

6. Remove nuts and washers (E).

T106445

A—Cover B—Screw (2 used) C—Quick Lock Pin D—Pin E—Nut and Washer (4 used) K—Console L—Cap Screw and Washer

T105912

–UN–02JAN97

Left Console Shown

Continued on next page

TX,18,GG2446 –19–14JAN97–2/6

18 1821 3

TM1670 (03FEB09)

18-1821-3

330LC and 370 Excavator Repair 020409

PN=405

–UN–05AUG96

Seat and Seat Belt

TP48111

18 1821 4

Continued on next page

TM1670 (03FEB09)

18-1821-4

TX,18,GG2446 –19–14JAN97–3/6

330LC and 370 Excavator Repair 020409

PN=406

Seat and Seat Belt 0—Seat

1—Cap Screw (4 used)

3—Bracket

CAUTION: The approximate weight of seat and carrier is 35 kg (75 lb).

4—Cap Screw, Lock Washer and Washer (2 used)

7. Remove seat (0) and carrier.

Specification Seat and Carrier—Weight .......................... 35 kg (75 lb) approximate

Continued on next page

TX,18,GG2446 –19–14JAN97–4/6

18 1821 5

TM1670 (03FEB09)

18-1821-5

330LC and 370 Excavator Repair 020409

PN=407

–UN–07AUG96

Seat and Seat Belt

TP48112

18 1821 6

Continued on next page

TM1670 (03FEB09)

18-1821-6

TX,18,GG2446 –19–14JAN97–5/6

330LC and 370 Excavator Repair 020409

PN=408

Seat and Seat Belt 0—Seat Stand 0A—Carrier 0B—Bracket 0C—Bracket 0D—Cap Screw, Lock Washer and Washer (4 used)

0E—Seat Slide 0F—Nut (8 used) 0G—Lock Washer (8 used) 0H—Seat Base 2—Quick Lock Pin (4 used)

8. Remove seat base (0H) if replacement of seat slides (0E) is necessary.

3—Pin 4—Washer 5—Pin 7—Cap Screw, Lock Washer and Washer (4 used)

8—Cap Screw, Lock Washer and Washer (3 used) 9—Cover 10—Screw, Lock Washer and Washer (4 used)

9. Repair or replace parts as needed.

TX,18,GG2446 –19–14JAN97–6/6

18 1821 7

TM1670 (03FEB09)

18-1821-7

330LC and 370 Excavator Repair 020409

PN=409

Seat and Seat Belt

Remove and Install Seat Belt

TP48113

–UN–05AUG96

18 1821 8

Continued on next page

TM1670 (03FEB09)

18-1821-8

TX,18,GG2447 –19–14JAN97–1/2

330LC and 370 Excavator Repair 020409

PN=410

Seat and Seat Belt 0—Seat Belt 1—Bracket 3—Belt

4—Belt 5—Spacer (Sleeve)

6—Spacer (Sleeve) (2 used) 8—Cap Screw

11—Cap Screw (2 used) 12—Spring Washer (4 used)

TX,18,GG2447 –19–14JAN97–2/2

T8415AA

–UN–09FEB95

Inspect Seat Belt

Seat belt and mounting hardware must be inspected for wear or damage before operating the machine. Replace the belt or mounting hardware if worn or damaged.

Replace complete seat belt assembly every three years regardless of appearance. A date label, to determine the age of the belt, is attached to each belt.

TX,18,GG2449 –19–14JAN97–1/1

18 1821 9

TM1670 (03FEB09)

18-1821-9

330LC and 370 Excavator Repair 020409

PN=411

Seat and Seat Belt

18 1821 10

TM1670 (03FEB09)

18-1821-10

330LC and 370 Excavator Repair 020409

PN=412

Group 1830

Heating and Air Conditioning Essential Tools NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC).

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,1165 –19–07JUL98–1/4

R134a Refrigerant Recovery/Recycling and Charging Station . . . . . . . . . . . . . . . . . . . . . . . . . . . JT020451 Servicing air conditioning system using R134a refrigerant.

1 JT02046 and JT02050 Recovery and Charging Stations can be substituted for the JT02045 Station.

CED,OUOE003,1165 –19–07JUL98–2/4 T7530AZ –UN–29MAY91

Vacuum Pump . . . . . . . . . . . . . . . . . . . . . D05267ST To evacuate air conditioning system.

CED,OUOE003,1165 –19–07JUL98–3/4

T8389AF

To replace Schrader valve in compressor manifold on R134a A/C systems. To replace Schrader valve ports where high and low pressure switches are located in R134a A/C Systems.

–UN–03JAN95

Schrader Valve Tool . . . . . . . . . . . . . . . . . . . JT02130

CED,OUOE003,1165 –19–07JUL98–4/4

18 1830 1

TM1670 (03FEB09)

18-1830-1

330LC and 370 Excavator Repair 020409

PN=413

Heating and Air Conditioning

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,1166 –19–07JUL98–1/17

Bench Mounted Holding Fixture . . . . . . . . . . D01006AA Hold compressor during repair.

CED,OUOE003,1166 –19–07JUL98–2/17

Clutch Hub Holding Tool To hold clutch hub while removing retaining nut.

CED,OUOE003,1166 –19–07JUL98–3/17

Clutch Hub Remover Used with forcing screw for removing clutch hub.

CED,OUOE003,1166 –19–07JUL98–4/17

Forcing Screw Used with clutch hub remover for removing clutch hub.

CED,OUOE003,1166 –19–07JUL98–5/17

Puller Adapter Used with three jaw puller to remove clutch pulley.

CED,OUOE003,1166 –19–07JUL98–6/17

18 1830 2

Three Jaw Puller Used with puller adapter to remove clutch pulley.

Continued on next page

TM1670 (03FEB09)

18-1830-2

CED,OUOE003,1166 –19–07JUL98–7/17

330LC and 370 Excavator Repair 020409

PN=414

Heating and Air Conditioning Special Hex Drive To remove compressor through-bolts.

CED,OUOE003,1166 –19–07JUL98–8/17

Valve Plate Remover To remove valve plate from compressor head.

CED,OUOE003,1166 –19–07JUL98–9/17

Pulley Support To support pulley when removing bearing.

CED,OUOE003,1166 –19–07JUL98–10/17

Bearing Adapter To remove and install bearing in pulley.

CED,OUOE003,1166 –19–07JUL98–11/17

Puller Adapter Used with bearing adapter to remove and install bearing.

CED,OUOE003,1166 –19–07JUL98–12/17

Shaft Seal Seat Remover To remove shaft seal seat from compressor head.

CED,OUOE003,1166 –19–07JUL98–13/17

Shaft Seal Seat Installer To install shaft seal seat in compressor head.

CED,OUOE003,1166 –19–07JUL98–14/17

18 1830 3

Shaft Key Installer To install shaft key in key way.

Continued on next page

TM1670 (03FEB09)

18-1830-3

CED,OUOE003,1166 –19–07JUL98–15/17

330LC and 370 Excavator Repair 020409

PN=415

Heating and Air Conditioning Feeler Gauge To check pulley-to-hub clearance.

CED,OUOE003,1166 –19–07JUL98–16/17

Hex Drive To remove front and rear head cap screws.

CED,OUOE003,1166 –19–07JUL98–17/17

Other Material Number

Name

Use

TY16134 (U.S.)

R134a Flushing Solvent

Flush R134a air conditioning system.

TY22025 (U.S.)

R134a Compressor Oil

Lubricate R134a air conditioning system.

TY15949 (12 oz) (U.S.)

R134a Refrigerant

Charge R134a air conditioning system.

TY15950 (15 lb) (U.S.)

R134a Refrigerant

Charge R134a air conditioning system.

TY15951 (30 lb) (U.S.)

R134a Refrigerant

Charge R134a air conditioning system.

CED,OUOE003,1167 –19–07JUL98–1/1

Specifications Item

Measurement

Specification

Compressor Head-to-Housing Cap Screw

Torque

26 N•m (19 lb-ft)

Pulley-to-Hub

Clearance

0.53—0.91 mm (0.021—0.036 in.)

Clutch Hub Nut

Torque

16 N•m (12 lb-ft)

CED,OUOE003,1168 –19–07JUL98–1/1

18 1830 4

TM1670 (03FEB09)

18-1830-4

330LC and 370 Excavator Repair 020409

PN=416

Heating and Air Conditioning

Proper R134a Refrigerant Handling The U.S. Environmental Protection Agency prohibits discharge of any refrigerant into the atmosphere, and requires that refrigerant be recovered using the approved recovery equipment. IMPORTANT: To meet government standards relating to the use of refrigerants, R134a is used in the air conditioning system. Because it does not contain chlorine, R134a is not detrimental to the ozone in the atmosphere. However, it is illegal to discharge any refrigerant into the atmosphere.

It must be recovered using the appropriate recovery stations. IMPORTANT: Use correct refrigerant recovery, recycling and charging stations. DO NOT mix refrigerants, hoses, fittings, components or refrigerant oils. Recovery, recycling and charging stations for R12 and R134a refrigerants MUST NOT be interchanged. Systems containing R12 refrigerant use a different oil than systems using R134a. Certain seals are not compatible with both types of refrigerants.

TX,18,UU3709 –19–23JUN97–1/1

R134a Refrigerant Cautions CAUTION: DO NOT allow liquid refrigerant to contact eyes or skin. Liquid refrigerant will freeze eyes or skin on contact. Wear goggles, gloves and protective clothing. If liquid refrigerant contacts eyes or skin, DO NOT rub the area. Splash large amounts of COOL water on affected area. Go to a physician or hospital immediately for treatment. DO NOT allow refrigerant to contact open flames or very hot surfaces such as electric welding arc, electric heating element and lighted smoking materials. DO NOT heat refrigerant over 52°C (125°F) in a closed container. Heated refrigerant will develop high pressure which can burst the container.

Keep refrigerant containers away from heat sources. Store refrigerant in a cool place. DO NOT handle damp refrigerant container with your bare hands. Skin may freeze to container. Wear gloves. If skin freezes to container, pour COOL water over container to free the skin. Go to a physician or hospital immediately for treatment. (R12 ONLY) Refrigerant exposed to high temperature forms phosgene gas. Inhaling toxic phosgene gas may result in serious illness or death. Phosgene gas has an odor like new mown hay or green corn. If you inhale phosgene gas, go to a physician or hospital immediately for treatment.

TX,18,UU3710 –19–13AUG96–1/1

18 1830 5

TM1670 (03FEB09)

18-1830-5

330LC and 370 Excavator Repair 020409

PN=417

Heating and Air Conditioning

R134a Compressor Oil Charge Check Remove compressor if R134a leakage was detected and repaired. See Remove and Install Compressor in Repair Manual.

3. Flush the complete system with TY16134 air conditioning flushing solvent.

Drain oil from the compressor and record the amount. See Compressor Oil Removal procedure in this group.

4. If the compressor is serviceable, pour flushing solvent in the manifold ports and internally wash out the old oil.

NOTE: Drain oil and save if this is a new compressor.

5. Install a new receiver-dryer.

If the oil drained from a compressor removed from operation is very black or the amount of oil is less than 6 mL (0.2 fl oz.), perform the following:

6. Install required amount of TY22025 refrigerant oil in the compressor. (See R134a Component Oil Charge in this group.)

1. Remove and discard the receiver-dryer.

7. Connect all components, evacuate and charge the system.

2. Remove, clean, but do not disassemble the expansion valve.

CED,OUOE027,281 –19–29MAY98–1/1

R134a Compressor Oil Removal 1. Remove compressor from machine. See Remove and Install Compressor in Repair Manual. 2. Remove inlet/outlet manifold from compressor, and clutch dust cover. 3. Drain oil into graduated container while rotating compressor shaft. 4. Record measured oil and discard oil properly. 5. Install new oil. See R134a Component Oil Charge in this group. 6. Install compressor. See Remove and Install Compressor in Repair Manual.

18 1830 6

TX,18,UU3712 –19–13AUG96–1/1

TM1670 (03FEB09)

18-1830-6

330LC and 370 Excavator Repair 020409

PN=418

Heating and Air Conditioning

R134a Component Oil Charge CAUTION: All new compressors are charged with a mixture of nitrogen, R134a refrigerant and TY22025 (R134a) refrigerant oil. Wear safety goggles and discharge the compressor slowly to avoid possible injury. Compressors can be divided into three categories when determining the correct oil charge for the system. • New compressor from parts depot. • Used compressor removed from operation. • Compressor internally washed with flushing solvent. Determining the amount of system oil charge prior to installation of compressor on a machine. 1. When the complete system, lines, and components were flushed add the correct amount of oil as described. • New compressor from parts depot contains the amount of new oil of 230 ± 20 mL (7.7 ± 0.7 fl oz.). System requires an additional amount of new oil of 100 mL (3.4 fl oz.) of new oil. • Used compressor removed from operation, oil drained, and flushed requires 330 ± 20 mL (11.1 ± 0.7 fl oz.) of new oil.

• Used compressor removed from operation and oil drained. (See Compressor Oil Removal procedure in this group.) Add 45 mL (1.5 fl oz.) of new oil. • Used compressor removed from operation, oil drained, and flushed add 60 mL (2.0 fl oz.) of new oil. NOTE: Components listed below which have been removed, drained, or flushed, require the removal of the compressor to determine the correct oil charge. Use the following chart as a guide for adding oil to components: Evaporator

130 mL (4.4 fl oz)

Condenser

65 mL (2.2 fl oz)

Receiver-Dryer

30 mL (1.0 fl oz)

Hoses

60 mL (2.0 fl oz)

NOTE: Hoses = 3 mL per 30 cm (0.1 fl oz. per ft). Approximate total length equals 600 cm (20 ft). If any section of hose is removed and flushed or replaced, measure the length of hose and use the formula to determine the correct amount of oil to be added.

2. When the complete system was not flushed add the correct amount of oil for the compressor plus amount of oil for each component that was serviced. • New compressor from parts depot, drain and return 45 mL (1.5 fl oz.) of oil to the compressor. (See Compressor Oil Removal procedure in this group.)

CAUTION: DO NOT leave the system or R134a compressor oil containers open. This oil easily absorbs moisture. DO NOT spill R134a compressor oil on acrylic or ABS plastic. This oil will deteriorate these materials rapidly. Identify R134a oil containers and measures to eliminate accidental mixing of different oils.

TX,18,UU3713 –19–13AUG96–1/1

18 1830 7

TM1670 (03FEB09)

18-1830-7

330LC and 370 Excavator Repair 020409

PN=419

Heating and Air Conditioning

R134a Refrigerant Recovery, Recycling and Charging Station Installation Procedure CAUTION: Do not remove high pressure relief valve (B). Air conditioning system will discharge rapidly causing possible injury. IMPORTANT: Use correct refrigerant recovery, recycling and charging stations. DO NOT mix refrigerant, hoses, fittings, components or refrigerant oils. 1. Close both high and low pressure valves on refrigerant recovery, recycling and charging station (J). 2. Remove cap from low pressure test port (A).

–UN–10SEP96

3. Connect low pressure blue hose (G) from refrigerant recovery, recycling and charging station (J) to low pressure test port (A) on compressor.

T101551

4. Connect high pressure red hose (I) to high pressure quick disconnect (F). 5. Follow the manufacturer’s instructions when using the refrigerant recovery, recycling and charging station. A—Low Pressure Test Port B—High Pressure Relief Valve C—Low Pressure Hose D—Low Pressure Switch E—High Pressure Switch F—High Pressure Quick-Disconnect G—Blue Hose H—High Pressure Hose I—Red Hose J—Refrigerant Recovery/Recycling and Charging Station

CED,OUOE027,284 –19–29MAY98–1/1

18 1830 8

TM1670 (03FEB09)

18-1830-8

330LC and 370 Excavator Repair 020409

PN=420

Heating and Air Conditioning

Recover R134a System CAUTION: Do not remove high pressure relief valve (B). Air conditioning system will discharge rapidly causing possible injury. IMPORTANT: Use correct refrigerant recovery, recycling and charging stations. DO NOT mix refrigerant, hoses, fittings, components or refrigerant oils. NOTE: Run the air conditioning system for three minutes to help in the recovery process. Turn air conditioning system off before proceeding with recovery steps.

2. Follow the manufacturer’s instructions when using the refrigerant recovery, recycling and charging station.

T101551

A—Low Pressure Test Port B—High Pressure Relief Valve C—Low Pressure Hose D—Low Pressure Switch E—High Pressure Switch F—High Pressure Quick-Disconnect G—Blue Hose H—High Pressure Hose I—Red Hose J—Refrigerant Recovery/Recycling and Charging Station

–UN–10SEP96

1. Connect refrigerant recovery, recycling and charging station. (See installation procedure in this group.)

CED,OUOE027,285 –19–29MAY98–1/1

18 1830 9

TM1670 (03FEB09)

18-1830-9

330LC and 370 Excavator Repair 020409

PN=421

Heating and Air Conditioning

Evacuate R134a System CAUTION: Do not remove high pressure relief valve (B). Air conditioning system will discharge rapidly causing possible injury. IMPORTANT: Use correct refrigerant recovery, recycling and charging stations. DO NOT mix refrigerant, hoses, fittings, components or refrigerant oils. Do not run compressor while evacuating. 1. Connect refrigerant recovery, recycling and charging station. (See installation procedure in this group.)

–UN–10SEP96

2. Open low and high pressure valves on refrigerant recovery, recycling and charging station. 3. Follow the manufacturer’s instructions and evacuate the system.

T101551

4. Evacuate system until low pressure gauge registers 98 kPa (980 mbar) (29 in. Hg) vacuum. If 98 kPa (980 mbar) (29 in. Hg) vacuum cannot be obtained in 15 minutes, test the system for leaks.(See Leak Testing , Group 9031-25.) Correct any leaks.

NOTE: The vacuum specifications listed are for sea level conditions. Subtract 3.4 kPa (34 mbar) (1 in. Hg) from 98 kPa (980 mbar) (29 in. Hg) for each 300 m (1000 ft) elevation above sea level. 5. When vacuum is 98 kPa (980 mbar) (29 in. Hg), close low-side and high-side valves. Turn vacuum pump off. 6. If the vacuum decreases more than 3.4 kPa (34 mbar) (1 in. Hg) in 5 minutes, there is a leak in the system. 7. Repair leak. 8. Start to evacuate. 9. Open low-side and high-side valves.

18 1830 10

Continued on next page

TM1670 (03FEB09)

18-1830-10

CED,OUOE003,1024 –19–22JUL98–1/2

330LC and 370 Excavator Repair 020409

PN=422

Heating and Air Conditioning 10. Evacuate system for 30 minutes after 98 kPa (980 mbar) (29 in. Hg) vacuum is reached. 11. Close low-side and high-side valves. Stop evacuation. 12. Charge the system. (See procedure in this group.)

CED,OUOE003,1024 –19–22JUL98–2/2

Charge R134a System CAUTION: Do not remove high pressure relief valve (B). Air conditioning system will discharge rapidly causing possible injury. IMPORTANT: Use correct refrigerant recovery, recycling and charging stations. DO NOT mix refrigerant, hoses, fittings, components or refrigerant oils. 1. Connect JT02045R134a refrigerant recovery, recycling and charging station. (See installation procedure in this group.) 2. Evacuate the system. (See Evacuate Air Conditioning System, this group.)

3. Follow the manufacturer’s instructions and charge the system. 4. Add refrigerant until system is charged with 1.1 kg (2.5 lb). 5. Do air conditioner checks and tests in Groups 9031-10 and 9031-25.

T101551

–UN–10SEP96

NOTE: Before beginning to charge air conditioning system, the following conditions must exist: Engine STOPPED, the pump must be capable of pulling at least 28.6 in. Hg vacuum (sea level). Subtract 3.4 kPa (34 mbar) (1 in. Hg) from 98 kPa (980 mbar) (29 in. Hg) for each 300 m (1000 ft) elevation above sea level. A—Low Pressure Test Port B—High Pressure Relief Valve C—Low Pressure Hose D—Low Pressure Switch E—High Pressure Switch F—High Pressure Quick-Disconnect G—Blue Hose H—High Pressure Hose I—Red Hose J—Refrigerant Recovery/Recycling and Charging Station

18 1830 11

CED,OUOE003,1025 –19–12JUL05–1/1

TM1670 (03FEB09)

18-1830-11

330LC and 370 Excavator Repair 020409

PN=423

Heating and Air Conditioning

Remove and Install Heater Core and Blower Motor

–UN–23AUG88

CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns.

TS281

Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. 1. Close shut-off valves on engine or drain coolant from radiator. The approximate coolant system capacity is 30 L (8 gal).

Continued on next page

CED,OUOE027,247 –19–18MAY98–1/3

18 1830 12

TM1670 (03FEB09)

18-1830-12

330LC and 370 Excavator Repair 020409

PN=424

Heating and Air Conditioning

18 1830 13

TM1670 (03FEB09)

18-1830-13

330LC and 370 Excavator Repair 020409

PN=425

–UN–01JUL98

Heating and Air Conditioning

T115018

18 1830 14

Continued on next page

TM1670 (03FEB09)

18-1830-14

CED,OUOE027,247 –19–18MAY98–2/3

330LC and 370 Excavator Repair 020409

PN=426

Heating and Air Conditioning 01—Screw (3 used) 03—Support 04—Air Duct 05—Cap Screw, Lock Washer, Washer (10 used) 09—Air Duct

10—Screw with Washer (2 used) 11—Cap Screw, Lock Washer, Washer (4 used) 13—Rubber Bushing 14—Rubber Bushing

15—Rubber Bushing (2 used) 16—Rubber Bushing 17—Plug (16 used) 23—Hose 24—Hose

25—Hose Clamp (4 used) 26—Pipe (2 used) 28—Tie Band (3 used) 29—Tray 30—Screw (4 used)

2. Remove and install blower motor and heater core. 3. Tighten hose clamps (25) until hose just starts to deform around clamp.

CED,OUOE027,247 –19–18MAY98–3/3

Remove and Install Heater Hoses

–UN–23AUG88

CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns.

TS281

Continued on next page

CED,OUOE027,248 –19–18MAY98–1/3

18 1830 15

TM1670 (03FEB09)

18-1830-15

330LC and 370 Excavator Repair 020409

PN=427

–UN–01JUL98

Heating and Air Conditioning

T115019

18 1830 16

A—Hose B—Cap Screw (9 used)

C—Clip (4 used) D—Hose

E—Hose Clamp (4 used) F—Clip (5 used) Continued on next page

TM1670 (03FEB09)

18-1830-16

G—Tie Band CED,OUOE027,248 –19–18MAY98–2/3

330LC and 370 Excavator Repair 020409

PN=428

Heating and Air Conditioning 2. Tighten hose clamps (E) until hose just starts to deform around clamp.

CED,OUOE027,248 –19–18MAY98–3/3

18 1830 17

TM1670 (03FEB09)

18-1830-17

330LC and 370 Excavator Repair 020409

PN=429

Heating and Air Conditioning

–UN–17JUN98

Remove and Install Air Conditioning Compressor

T115655

18 1830 18

Continued on next page

TM1670 (03FEB09)

18-1830-18

CED,OUOE027,272 –19–03FEB09–1/2

330LC and 370 Excavator Repair 020409

PN=430

Heating and Air Conditioning 00—Bracket 01—Cap Screw 02—Spring Washer 03—Cap Screw (2 used) 04—Spring Washer (2 used) 05—Cap Screw (4 used) 06—Spring Washer (4 used)

07—Washer (4 used) 08—Pulley 10—Bracket (2 used) 11—Cap Screw (4 used) 12—Cap Screw (4 used) 13—Cap Screw (2 used) 14—Hose

15—Hose 16—Cap Screw (2 used) 17—Cap Screw (2 used) 18—Wire Harness 19—Clip (7 used) 20—Cap Screw (4 used) 21—Clip (2 used)

22—Clip (3 used) 23—Spacer 25—Compressor V-Belt 26—Washer 27—Compressor 28—Condenser 29—Receiver Dryer

1. Recover the refrigerant from the system. (See procedure in this group.)

5. Evacuate and charge the system. (See procedures in this group.)

2. Remove air conditioning compressor V-belt (25).(See procedure in group 0510.)

6. Install air conditioning compressor V-belt (25). (See procedure in Group 0510.)

3. Remove and install compressor (27). Install caps and plugs to close all open lines.

7. Adjust air conditioning compressor V-belt tension. (See procedure in Group 0510.)

4. Repair or replace compressor as necessary.

CED,OUOE027,272 –19–03FEB09–2/2

Disassemble and Inspect Air Conditioning Compressor 1. Mount holding fixture in a bench vise and support compressor on holding fixture. NOTE: Mounting fixture can be made with two pieces of flat stock and two lengths of threaded rod. Weld one piece of stack perpendicular to the other, drill two holes and install threaded rod as shown. Compressor can also be mounted in pivoting D01006AA Bench Mounted Holding Fixture or similar holding device.

RW3654

–UN–23JAN89

2. Put compressor in a bench holding fixture.

Continued on next page

T52,1830,K184 –19–19APR00–1/26

18 1830 19

TM1670 (03FEB09)

18-1830-19

330LC and 370 Excavator Repair 020409

PN=431

Heating and Air Conditioning 3. Remove six dust cover cap screws (A) and remove cover.

RW3655

–UN–23JAN89

A—Cap Screw

T52,1830,K184 –19–19APR00–2/26

4. Hold clutch hub with clutch hub holding tool (A), and remove clutch hub retaining nut from shaft.

–UN–23JAN89

NOTE: If clutch drive plate slips on hub, drill a 1/4 in. hole through flanges of drive plate and hub. Insert a punch to hold clutch hub for removal of hub retaining nut.

RW3656

A—Clutch Hub Holding Tool

T52,1830,K184 –19–19APR00–3/26

5. Screw lower portion (A) clutch hub remover into hub. 6. Install forcing screw (B). Hold hub and tighten forcing screw until hub can be removed.

RW3657

–UN–23JAN89

A—Lower Portion of Hub Remover B—Forcing Screw

T52,1830,K184 –19–19APR00–4/26

7. Remove shims (A) from shaft and note quantity. Save shims for reinstallation. 8. Remove and discard snap ring (B) and shaft key (C). –UN–23JAN89

A—Shaft Shim B—Snap Ring C—Shaft Key

RW3658

18 1830 20

Continued on next page

TM1670 (03FEB09)

18-1830-20

T52,1830,K184 –19–19APR00–5/26

330LC and 370 Excavator Repair 020409

PN=432

Heating and Air Conditioning 9. Install puller adapter (A) and use a suitable three jaw puller as shown to remove clutch pulley.

RW3659

–UN–23JAN89

A—Puller Adapter

T52,1830,K184 –19–19APR00–6/26

10. Remove snap ring (A) and disconnect clutch field coil wire from compressor body. Remove clutch field coil.

RW3660

–UN–23JAN89

A—Snap Ring

T52,1830,K184 –19–19APR00–7/26

11. Remove six through-bolts using special hex drive (A).

–UN–23JAN89

IMPORTANT: Do not remove through-bolts unless suction and discharge manifolds are in place and tight.

RW3661

12. Carefully pry head from body using a screw driver. Pry only slightly around the circumference of the head. Repeat this procedure until head is removed. A—Special Hex Drive

Continued on next page

T52,1830,K184 –19–19APR00–8/26

18 1830 21

TM1670 (03FEB09)

18-1830-21

330LC and 370 Excavator Repair 020409

PN=433

Heating and Air Conditioning 13. Remove and discard shaft seal (A).

–UN–07DEC88

14. Use two screw drivers to remove discharge valve plate (B).

RW10908

A—Shaft Seal B—Discharge Valve Plate

T52,1830,K184 –19–19APR00–9/26

15. If shaft seal and valve plate remain with compressor head, carefully separate inlet reed valve (A) from valve plate (C). Do not lose locating dowel pin (B).

RW10909

–UN–07DEC88

A—Inlet Reed Valve B—Valve Plate C—Dowel Pin

T52,1830,K184 –19–19APR00–10/26

16. Install valve plate remover (A) and carefully pull valve plate (B) from head (C).

RW3663

–UN–23JAN89

A—Valve Plate Remover B—Valve Plate C—Head

T52,1830,K184 –19–19APR00–11/26

17. Inspect valve plate side of inlet reed valves for a complete circular wear pattern (A). 18. If wear pattern has any voids in it, replace reed valve. –UN–23JAN89

A—Circular Wear Pattern

RW3665

18 1830 22

Continued on next page

TM1670 (03FEB09)

18-1830-22

T52,1830,K184 –19–19APR00–12/26

330LC and 370 Excavator Repair 020409

PN=434

Heating and Air Conditioning 19. Inspect discharge valve for general condition. Valves (A) should have slight pressure against valve plate.

–UN–07DEC88

20. Hold valve plate up to light and verify that valve is against its seat. If condition is doubtful, replace valve plate.

RW10001

A—Discharge Valve

T52,1830,K184 –19–19APR00–13/26

RW3668

–UN–23JAN89

21. Turn compressor over and remove rear head by prying on the small tabs cast into the head. Pry lightly around circumference of head.

T52,1830,K184 –19–19APR00–14/26

22. Remove inlet reed valve from valve plate. 23. Install valve plate remover (A) and carefully pull valve plate (B) from head (C).

RW3663

–UN–23JAN89

A—Valve Plate Remover B—Valve Plate C—Compressor Head

T52,1830,K184 –19–19APR00–15/26

24. Inspect valve plate side of inlet reed valves for a complete circular wear pattern (A). 25. If wear pattern has any voids in it, replace reed valve.

RW3665

–UN–23JAN89

A—Circular Wear Pattern

Continued on next page

TM1670 (03FEB09)

18-1830-23

T52,1830,K184 –19–19APR00–16/26

330LC and 370 Excavator Repair 020409

PN=435

18 1830 23

Heating and Air Conditioning 26. Inspect discharge valve for general condition. Valves (A) should have slight pressure against valve plate.

–UN–07DEC88

27. Hold valve plate up to light and verify that valve is against its seat. If condition is doubtful, replace valve plate.

RW10001

A—Discharge Valve

T52,1830,K184 –19–19APR00–17/26

28. Inspect cylinders for scoring or excessive wear. If cylinders are scored or damaged, replace compressor.

RW3667

–UN–23JAN89

NOTE: Some cylinder scuffing (light scratches) is normal.

T52,1830,K184 –19–19APR00–18/26

29. Inspect surfaces of clutch pulley (A) and clutch hub (B). If pulley is more than 0.3 mm (0.012 in.) from flat, replace pulley and clutch hub.

–UN–23JAN89

30. Rotate bearing in pulley. If pulley is rough or has evidence of loss of lube, replace bearing. 31. Clean as necessary.

RW3677

A—Clutch Pulley B—Clutch Hub

Continued on next page

T52,1830,K184 –19–19APR00–19/26

18 1830 24

TM1670 (03FEB09)

18-1830-24

330LC and 370 Excavator Repair 020409

PN=436

Heating and Air Conditioning 32. Remove retaining ring (A) from pulley bore.

RW3670

–UN–23JAN89

A—Retaining Ring

T52,1830,K184 –19–19APR00–20/26

33. Put pulley on pulley support (A). Press bearing from pulley using bearing adapter (B) and puller adapter (C).

RW3671

–UN–23JAN89

A—Pulley Support B—Bearing Adapter C—Puller Adapter

T52,1830,K184 –19–19APR00–21/26

RW3672

–UN–23JAN89

34. Install dust shield, lip edge facing up, in pulley.

Continued on next page

T52,1830,K184 –19–19APR00–22/26

18 1830 25

TM1670 (03FEB09)

18-1830-25

330LC and 370 Excavator Repair 020409

PN=437

Heating and Air Conditioning 35. Put pulley on pulley bearing support (A). Make sure dust shield seats in support before putting bearing on pulley.

–UN–23JAN89

36. Press bearing into pulley until bearing bottoms on dust shield using a bearing adapter (B) and puller adapter.

RW3673

37. Install bearing retaining ring. A—Pulley Bearing Support B—Bearing Adapter

T52,1830,K184 –19–19APR00–23/26

RW3674

–UN–23JAN89

38. Remove seat from head using a shaft seal seat remover.

T52,1830,K184 –19–19APR00–24/26

39. Apply a small amount of clean refrigerant oil to O-ring (A).

–UN–23JAN89

40. Install seal seat (B) in bore with grooved surface of seat facing up as shown.

RW3675

A—O-Ring B—Seal Seat

Continued on next page

T52,1830,K184 –19–19APR00–25/26

18 1830 26

TM1670 (03FEB09)

18-1830-26

330LC and 370 Excavator Repair 020409

PN=438

Heating and Air Conditioning

RW3676

–UN–23JAN89

41. Press seal seat in head until seat bottoms in bore using shaft seal seat installer.

T52,1830,K184 –19–19APR00–26/26

Assemble Air Conditioning Compressor 1. Remove gaskets from both front and rear heads. Be sure all gasket material is removed. Wash all parts in clean solvent before assembly. 2. Place suction reed valve against compressor side of rear head. Install locating dowel pin to assure that reed valve and valve plate are properly indexed. Set in place in compressor. 3. Carefully install new head gasket. Be sure it is properly in place. 4. Carefully install rear head. Be sure locating dowel pin is correctly positioned in head. Lightly tap head into place. 5. Turn compressor over and install suction reed and valve plate. Install new head gasket.

Continued on next page

T52,1830,J21 –19–23AUG93–1/6

18 1830 27

TM1670 (03FEB09)

18-1830-27

330LC and 370 Excavator Repair 020409

PN=439

Heating and Air Conditioning IMPORTANT: Draft seal is a two piece seal. Be sure they are properly installed or breakage will occur during assembly of front head. –UN–23JAN89

6. Install new shaft seal (A) as shown. Be sure slotted rear side of seal engages with flats on compressor shaft.

RW3662

A—Shaft Seal

T52,1830,J21 –19–23AUG93–2/6

7. Align head with dowel pin and install head. Use six bolts to draw head down EVENLY, then tighten.

–UN–23JAN89

Specification Compressor Head-to-Housing Cap Screw—Torque ........................................................ 26 N•m (19 lb-ft)

8. Install new shaft key in key way. Position shaft key installer (A) with slotted area (B) over key.

RW3678

9. Tap installer with a small hammer until key bottoms in key way. A—Shaft Key Installer B—Slotted Area

T52,1830,J21 –19–23AUG93–3/6

10. Align clutch coil with roll pin (B) in head and install coil. Install snap ring (A) with round edge facing upward.

–UN–23JAN89

A—Roll Pin B—Snap Ring

RW3679

18 1830 28

11. Connect clutch coil wire to ground screw on compressor.

Continued on next page

TM1670 (03FEB09)

18-1830-28

T52,1830,J21 –19–23AUG93–4/6

330LC and 370 Excavator Repair 020409

PN=440

Heating and Air Conditioning

14. Align clutch head key way with key and install hub. 15. Tighten nut until clutch hub is tight against shims on compressor shaft shoulder.

RW3684

13. Install new snap ring (A) with rounded edge of snap ring facing upward. Install removed shims (B) on front head.

–UN–23JAN89

12. Install pulley. Slight tap may be needed to properly position pulley on shaft.

A—Snap Ring B—Shim

T52,1830,J21 –19–23AUG93–5/6

16. Check pulley-to-hub for clearance in three equally spread locations around hub using a feeler gauge.

RW3682

17. Turn pulley one-half turn (180°) and check clearance in three equally spaced locations. Remove or install shims as necessary for proper clearance.

–UN–23JAN89

Specification Pulley-to-Hub—Clearance ................... 0.53—0.91 mm (0.021—0.036 in.)

18. Tighten clutch hub nut. Specification Clutch Hub Nut—Torque ................................................. 16 N•m (12 lb-ft)

T52,1830,J21 –19–23AUG93–6/6

18 1830 29

TM1670 (03FEB09)

18-1830-29

330LC and 370 Excavator Repair 020409

PN=441

Heating and Air Conditioning

Inspect Air Conditioning Compressor Manifolds

RW4983

IMPORTANT: Do not remove manifolds unless front and rear head cap screws are installed and tightened.

–UN–23JAN89

1. Recover the refrigerant from the system. (See procedure in this group.)

2. Remove cap screws using hex drive (A). 3. Inspect parting surfaces and O-rings. 4. Replace parts as necessary.

6. Evacuate and charge the system. (See procedures in this group.)

RW4984

A—Hex Drive

–UN–23JAN89

5. Install manifolds.

CED,OUOE027,275 –19–29MAY98–1/1

18 1830 30

TM1670 (03FEB09)

18-1830-30

330LC and 370 Excavator Repair 020409

PN=442

Heating and Air Conditioning

18 1830 31

TM1670 (03FEB09)

18-1830-31

330LC and 370 Excavator Repair 020409

PN=443

Heating and Air Conditioning

–UN–17JUN98

Remove and Install Receiver Dryer

T115655

18 1830 32

Continued on next page

TM1670 (03FEB09)

18-1830-32

CED,OUOE027,276 –19–29MAY98–1/2

330LC and 370 Excavator Repair 020409

PN=444

Heating and Air Conditioning 00—Bracket 01—Cap Screw 02—Spring Washer 03—Cap Screw (2 used) 04—Spring Washer (2 used) 05—Cap Screw (4 used) 06—Spring Washer (4 used)

07—Washer (4 used) 08—Pulley 10—Bracket (2 used) 11—Cap Screw (4 used) 12—Cap Screw (4 used) 13—Cap Screw (2 used) 14—Hose

1. Recover the refrigerant from the system. (See procedure in this group.)

15—Hose 16—Cap Screw (2 used) 17—Cap Screw (2 used) 18—Wire Harness 19—Clip (7 used) 20—Cap Screw (4 used) 21—Clip (2 used)

22—Clip (3 used) 23—Spacer 25—V-Belt 26—Washer 27—Compressor 28—Condenser 29—Receiver Dryer

3. Evacuate and charge the system. (See procedures in this group.)

2. Remove and install receiver dryer (29).

CED,OUOE027,276 –19–29MAY98–2/2

18 1830 33

TM1670 (03FEB09)

18-1830-33

330LC and 370 Excavator Repair 020409

PN=445

Heating and Air Conditioning

Remove and Install Evaporator

TP48104

–UN–06AUG96

18 1830 34

Continued on next page

TM1670 (03FEB09)

18-1830-34

TX,1830,SB564 –19–10JAN97–1/2

330LC and 370 Excavator Repair 020409

PN=446

Heating and Air Conditioning 1—Cap Screw, Lock Washer, Washer (11 used) 3—Heater Hose 4—Heater Hose 5—Hose Clamp (4 used) 6—Tube (2 used)

7—Bushing 8—Grommet 9—Bushing 10—Grommet (2 used) 12—Plug (13 used) 14—Control

NOTE: Evaporator is serviced as part of the air conditioning unit. 1. Recover the refrigerant from the system.(See procedure in this group.)

15—Screw (4 used) 16—Wiring Harness 18—Hose (2 used) 19—Tie Band (7 used) 26—Air Duct 27—Cap Screw, Lock Washer, Washer (2 used)

28—Cap Screw and Washer (2 used) 29—Air Conditioning Unit 30—Housing 31—Plug

2. Remove and install air conditioning unit (29). 3. Evacuate and charge the system. (See procedures in this group.)

TX,1830,SB564 –19–10JAN97–2/2

18 1830 35

TM1670 (03FEB09)

18-1830-35

330LC and 370 Excavator Repair 020409

PN=447

Heating and Air Conditioning

–UN–17JUN98

Remove and Install Condenser

T115655

18 1830 36

Continued on next page

TM1670 (03FEB09)

18-1830-36

CED,OUOE027,278 –19–29MAY98–1/2

330LC and 370 Excavator Repair 020409

PN=448

Heating and Air Conditioning 00—Bracket 01—Cap Screw 02—Spring Washer 03—Cap Screw (2 used) 04—Spring Washer (2 used) 05—Cap Screw (4 used) 06—Spring Washer (4 used)

07—Washer (4 used) 08—Pulley 10—Bracket (2 used) 11—Cap Screw (4 used) 12—Cap Screw (4 used) 13—Cap Screw (2 used) 14—Hose

1. Recover the refrigerant from the system. (See procedure in this group.)

15—Hose 16—Cap Screw (2 used) 17—Cap Screw (2 used) 18—Wire Harness 19—Clip (7 used) 20—Cap Screw (4 used) 21—Clip (2 used)

22—Clip (3 used) 23—Spacer 25—V-Belt 26—Washer 27—Compressor 28—Condenser 29—Receiver Dryer

3. Evacuate and charge the system. (See procedures in this group.)

2. Remove and install condenser (28) as shown.

CED,OUOE027,278 –19–29MAY98–2/2

18 1830 37

TM1670 (03FEB09)

18-1830-37

330LC and 370 Excavator Repair 020409

PN=449

Heating and Air Conditioning

18 1830 38

TM1670 (03FEB09)

18-1830-38

330LC and 370 Excavator Repair 020409

PN=450

Section 33

Excavator Contents Page

Page

Group 3302—Buckets Other Material . . . . . . . . . . . . . . . . . . . . . . . .33-3302-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . .33-3302-1 Bucket Tooth Replace . . . . . . . . . . . . . . . . . . . . . . . . . . .33-3302-2 Bucket Tooth Tip, Heavy-Duty Bucket Replace . . . . . . . . . . . . . . . . . . . . . . . . . . .33-3302-3 Tooth Shank Remove and install . . . . . . . . . . . . . . . . . .33-3302-3 Cutting Edge Replace Welded . . . . . . . . . . . . . . . . . . . .33-3302-7 Cutting Edge, bucket Repair Cracked . . . . . . . . . . . . . . . . . . . . .33-3302-8 Bucket Remove and Install . . . . . . . . . . . . . . . . . .33-3302-9 Adjust Pivot End Play . . . . . . . . . . . . . . .33-3302-10 Disassemble and Assemble. . . . . . . . . . .33-3302-12 Pin-Up Data . . . . . . . . . . . . . . . . . . . . . . .33-3302-14

Start-Up Procedure Hydraulic Pump and Splitter Drive . . . . . .33-3360-21 Main Hydraulic Pump Disassemble . . . . . . . . . . . . . . . . . . . . . .33-3360-22 Assemble. . . . . . . . . . . . . . . . . . . . . . . . .33-3360-32 Hydraulic Pump Regulator Disassemble and Assemble. . . . . . . . . . .33-3360-40 Pilot Pump Remove and Install . . . . . . . . . . . . . . . . .33-3360-44 Disassemble and Assemble . . . . . . . . . .33-3360-46 Pilot Pressure Regulating Valve and Filter Remove and Install . . . . . . . . . . . . . . . . .33-3360-48 Disassemble and Assemble. . . . . . . . . . .33-3360-50 Pilot Shut-Off Valve Remove and Install . . . . . . . . . . . . . . . . .33-3360-50 Linkage Adjustment . . . . . . . . . . . . . . . . .33-3360-52 Disassemble and Assemble . . . . . . . . . .33-3360-53 Proportional Solenoid Valve Manifold Remove and Install . . . . . . . . . . . . . . . . .33-3360-55 Proportional Solenoid Valve Disassemble and Assemble. . . . . . . . . . .33-3360-58 Dig Function Pilot Controller Remove and Install . . . . . . . . . . . . . . . . .33-3360-61 Disassemble and Assemble. . . . . . . . . . .33-3360-65 Propel Pilot Controller Remove and Install . . . . . . . . . . . . . . . . .33-3360-68 Disassemble and Assemble. . . . . . . . . . .33-3360-70 Flow Regulator Valve Remove and Install . . . . . . . . . . . . . . . . .33-3360-73 Disassemble and Assemble. . . . . . . . . . .33-3360-76 Control Valve Remove and Install . . . . . . . . . . . . . . . . .33-3360-77 Disassemble and Assemble. . . . . . . . . . .33-3360-86 Hydraulic Oil Tank Remove and Install . . . . . . . . . . . . . . . . 33-3360-109 Disassemble and Assemble. . . . . . . . . . 33-3360-116 Return Filter and Bypass Valve Remove and Install . . . . . . . . . . . . . . . . 33-3360-117 Suction Strainer Remove and Install . . . . . . . . . . . . . . . . 33-3360-119 Hydraulic Oil Tank Relief Valve and Breather Filter Cap Disassemble and Assemble. . . . . . . . . . 33-3360-121

Group 3340—Frames Service Equipment and Tools . . . . . . . . . . . .33-3340-1 Other Material . . . . . . . . . . . . . . . . . . . . . . . .33-3340-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . .33-3340-2 Bucket Links Remove and Install . . . . . . . . . . . . . . . . . .33-3340-6 Arm Remove and Install . . . . . . . . . . . . . . . . . .33-3340-7 Boom Remove and Install . . . . . . . . . . . . . . . . .33-3340-11 Arm and Boom Pins and Bushings Inspect. . . . . . . . . . . . . . . . . . . . . . . . . . .33-3340-16 Bushings and Seals Remove and Install . . . . . . . . . . . . . . . . .33-3340-18 Group 3360—Hydraulic System Essential Tools . . . . . . . . . . . . . . . . . . . . . . .33-3360-1 Service Equipment and Tools . . . . . . . . . . . .33-3360-1 Other Material . . . . . . . . . . . . . . . . . . . . . . . .33-3360-4 Specifications . . . . . . . . . . . . . . . . . . . . . . . .33-3360-5 Control Lever Pattern Conversion . . . . . . . .33-3360-14 Lower Boom with Engine Stopped. . . . . . . .33-3360-16 Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy . . . . . . . . . . . . . . . .33-3360-17 Hydraulic Pump Remove and Install . . . . . . . . . . . . . . . . .33-3360-18 TM1670 (03FEB09)

33-1

Continued on next page

330LC and 370 Excavator Repair 020409

PN=1

Contents

Page 33

Restriction Valve Remove and Install . . . . . . . . . . . . . . . . 33-3360-122 Oil Cooler Bypass Valve Remove and Install . . . . . . . . . . . . . . . . 33-3360-123 Radiator and Oil Cooler Remove and Install . . . . . . . . . . . . . . . . 33-3360-125 Radiator and Oil Cooler Assembly Disassemble and Assemble. . . . . . . . . . 33-3360-128 Boom Cylinder Remove and Install . . . . . . . . . . . . . . . . 33-3360-129 Cylinder Arm Remove and Install . . . . . . . . . . . . . . . . 33-3360-133 Bucket Cylinder Remove and Install . . . . . . . . . . . . . . . . 33-3360-135 Hydraulic Cylinder Bleed Procedure . . . . . 33-3360-140 Boom, Arm or Bucket Cylinder Disassemble . . . . . . . . . . . . . . . . . . . . . 33-3360-142 Assemble. . . . . . . . . . . . . . . . . . . . . . . . 33-3360-155

TM1670 (03FEB09)

33-2

330LC and 370 Excavator Repair 020409

PN=2

Group 3302

Buckets Other Material Number

Name

Use

TY2098 (U.S.)

Multi-Purpose Grease

To provide a light seal between surfaces.

33 3302 1

CED,OUOE003,326 –19–11MAY00–1/1

Specifications Item

Measurement

Specification

Tooth Shank

Preheat Temperature Fillet Weld Distance

204—316°C (400—600°F) 12.7 mm (0.5 in.) 25 ± 6 mm (0.98 ± 0.24 in.) from weld edge

Bucket

Weight

1230 kg (2710 lb) approximate

Pin-to-Retainer M20 Cap Screw Nut

Torque

540 N•m (400 lb-ft)

Bucket Pivot Bushing-to-Arm

Clearance

As close to but not less than 0.5 mm (0.020 in.)

Bucket Pivot Shim-to-Plate Cap Screw

Torque

88 N•m (65 lb-ft)

CED,OUOE003,1169 –19–07JUL98–1/1

TM1670 (03FEB09)

33-3302-1

330LC and 370 Excavator Repair 020409

PN=453

Buckets

Replace Bucket Tooth

1. Use a hammer and drift to drive out locking pin. Hold drift at an angle toward bucket.

T95784

IMPORTANT: Hold the drift at an angle towards the bucket to avoid damaging the rubber pin lock.

–UN–10NOV88

CAUTION: Guard against injury from flying pieces of metal; wear goggles or safety glasses.

NOTE: Alternate buckets may use different tooth assemblies. 2. Remove tooth.

TX,33,GG2393 –19–13DEC96–1/3

3. Inspect rubber pin lock (A) for damage. Replace if necessary.

–UN–10NOV88

4. If rubber pin lock has moved, reposition in slot in adapter tooth shank.

T95785

A—Rubber Pin Lock

TX,33,GG2393 –19–13DEC96–2/3

5. Install new tooth over tooth shank. 6. Drive locking pin into hole fully.

–UN–10NOV88

NOTE: Check bucket teeth periodically so that wear does not extend to the bucket tooth shank.

T95786

33 3302 2

TX,33,GG2393 –19–13DEC96–3/3

TM1670 (03FEB09)

33-3302-2

330LC and 370 Excavator Repair 020409

PN=454

Buckets

Replace Bucket Tooth Tip—Heavy-Duty Bucket 33 3302 3

1. Clean tooth (A) and tooth tip (B). –UN–06DEC88

2. Insert lock removal tool under U-shaped pin (C).

T6879EE

CAUTION: Avoid possible injury. Pin may fly after it is released from tooth tip. Keep a firm grip on pin to prevent injury. 3. Remove pin. 4. Turn tooth tip counterclockwise and pull it towards you to remove.

–UN–27JUN91

5. Clean tooth shank. 6. Replace U-shaped pin at same time you replace tooth tip.

T7527DO

7. Insert tooth tip on shank turning tip clockwise. 8. Install U-shaped pin. Side of pin marked “FRONT” (D) must be towards tooth tip. Make sure pin is firmly engaged over tooth tip.

A—Tooth B—Tooth Tip C—Pin D—“Front” Mark

TX,33,GG2395 –19–13DEC96–1/1

Remove and Install Tooth Shank IMPORTANT: Electrical current traveling from the welder through the machine’s electrical system may damage the electrical system, including the battery, and the engine and pump controller. Before welding on the machine, the battery ground cable and wiring harness connectors to the engine and pump controller must be disconnected to protect the machine’s electrical system. 1. Disconnect battery ground strap and wiring harness connectors from engine and pump controller. (See Welding on Machine in this group.)

Continued on next page

TM1670 (03FEB09)

33-3302-3

TX,33,GG2396 –19–13DEC96–1/4

330LC and 370 Excavator Repair 020409

PN=455

Buckets 2. Being careful not to cut into cutting edge, remove weld using a cutting torch or air arc equipment to remove 33 shank.

–UN–31OCT88

T92509

–UN–31OCT88

3. Grind all surfaces smooth.

T92510

3302 4

Continued on next page

TM1670 (03FEB09)

33-3302-4

TX,33,GG2396 –19–13DEC96–2/4

330LC and 370 Excavator Repair 020409

PN=456

Buckets

T5985AQ

–UN–31OCT89

33 3302 5

IMPORTANT: Good welds are important. Have only a qualified welder do the welding. Before welding, clean all dirt and paint from weld area. Connect the welder ground clamp as close to each weld area as possible so electrical current does not pass through any bearings or bushings. 4. Before welding shank, remove tooth tip so rubber pin lock is not damaged by heat.

5. Install shank into corner so it is tight against bevel edge and side of bucket. Install center shanks so they are tight against bevel edge and spaced equally across width of bucket. 6. Tack weld at top rear center to hold it in position. Use E7018 electrodes for welding or Lincoln Electric Co. gasless flux core process electrode type NS3M. 3/32 or 1/8 in. rod may be used.

Continued on next page

TM1670 (03FEB09)

33-3302-5

TX,33,GG2396 –19–13DEC96–3/4

330LC and 370 Excavator Repair 020409

PN=457

Buckets 7. Preheat shank and cutting edge. Check temperature using a temperature stick to be sure correct 33 temperature is obtained.

–UN–31OCT88

Specification Tooth Shank—Preheat Temperature ..................................................... 204—316°C (400—600°F)

T82798

IMPORTANT: All weld beads must be continuous starting at rear center, around the corner and along the side for a good strong weld joint. DO NOT start or stop welding at a corner. 8. Weld shank to cutting edge using 12.7 mm (0.5 in.) fillet weld (1).

–UN–31OCT88

Specification Tooth Shank—Fillet Weld .............................................. 12.7 mm (0.5 in.)

Starting at rear center of shank, weld a continuous bead across end, around corner, and along side, stopping from edge of cutting edge as specified.

T82799

3302 6

Specification Tooth Shank—Distance......................... 25 ± 6 mm (0.98 ± 0.24 in.) from weld edge 1—Fillet Weld

Alternating from side to side, make as many passes as necessary to get the specified bead size. 9. Allow weld area to cool slowly at room temperature.

TX,33,GG2396 –19–13DEC96–4/4

TM1670 (03FEB09)

33-3302-6

330LC and 370 Excavator Repair 020409

PN=458

Buckets

Replace Welded Cutting Edge IMPORTANT: Electrical current traveling from the welder through the machine’s electrical system may damage the electrical system, including the battery, and the engine and pump controller. Before welding on the machine, the battery ground cable and wiring harness connectors to the engine and pump controller must be disconnected to protect the machine’s electrical system. 1. Disconnect battery ground strap and wiring harness connectors to engine and pump controller. (See Welding on Machine in this group.) 2. Perform welding in an environment with a minimum ambient temperature of 10°C (50°F). 3. Clean all joints to be welded of all foreign matter such as dirt, rust, mill scale, oil, etc. with grinders and/or solvents. 4. Use dry AWS-E7018 low hydrogen electrodes or either of the following equivalent low hydrogen wire feed electrodes: gas metal arc welding (CO2 or argon CO2) AWS-E70S6 or flux cored arc welding AWS-E70T1.

33 3302 7

TEMPERATURE MUST BE THROUGHOUT THE ENTIRE THICKNESS OF THE PARTS JOINED AND AT LEAST 51 mm (2 in.) BACK FROM THE JOINT. Maintain preheat throughout the entire welding operation. Tempilstiks should be used if possible. 6. Tack weld preheated plates starting at center of bucket and working towards the outside ends. 7. Final weld preheated plates starting at the center of front edge of bucket backing plate and working towards the outside ends. Repeat this operation at back edge of plates. Tack welds may be incorporated into the final weld, providing they have been made with electrodes that meet the requirements of the final welds and no cracking has occurred in the weld metal. Tack welds not meeting these requirements must be completely removed by grinding or air arc gouging just prior to making the final weld in that area. 8. Do not remove bucket from welding environment until weld metal temperature has dropped to the ambient temperature. Do not force cooling rate of weld metal.

5. Preheat parts to be welded (both tack and final welds) to minimum of 204°C (400°F). PREHEAT

TX,33,GG2397 –19–14DEC96–1/1

TM1670 (03FEB09)

33-3302-7

330LC and 370 Excavator Repair 020409

PN=459

Buckets

Repair Cracked Cutting Edge 33 3302 8

IMPORTANT: Electrical current traveling from the welder through the machine’s electrical system may damage the electrical system, including the battery, and the engine and pump controller. Before welding on the machine, the battery ground cable and wiring harness connectors to the engine and pump controller must be disconnected to protect the machine’s electrical system.

2. For any crack in cutting edge, clean the area to find end of crack.

1. Disconnect battery ground strap and wiring harness connectors to engine and pump controller. (See Welding on Machine in this group.)

6. Fill the V-grooves with weld. Use E7018 electrodes. Extend the weld approximately 13 mm (0.5 in.) beyond end of crack.

3. Drill a small hole at end of crack to prevent spreading. 4. Grind a V-groove along crack on top and bottom of cutting edge. 5. Preheat the cracked area to approximately 149— 260°C (300—500°F).

TX,33,GG2398 –19–14DEC96–1/1

TM1670 (03FEB09)

33-3302-8

330LC and 370 Excavator Repair 020409

PN=460

Buckets

Remove and Install Bucket

T115113

–UN–01JUL98

33 3302 9

A—O-Ring (4 used) B—M20 Nut (4 used)

C—M20 Cap Screw (2 used) D—Center Link-to-Bucket Pin

CAUTION: The approximate weight of bucket is 1230 kg (2710 lb). Specification Bucket—Weight .................................. 1230 kg (2710 lb) approximate

1. Position bucket (F) on level surface.

E—Arm-to-Bucket Pin

F—Bucket

6. Tighten M20 nuts (B) against each other, not the retainer. Cap screw (C) must be free to turn in hole. Specification Pin-to-Retainer M20 Cap Screw Nut—Torque ......................................................... 540 N•m (400 lb-ft)

7. Apply grease to pivot joints. (See Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease in Fuels and Lubricants, Group 0004.)

2. Slide O-rings (A) up on boss of bucket (E). 3. Remove parts (B—E). 4. Repair or replace bucket as necessary. 5. Before installing pins, align pin bores in bucket with pin bores in arm and link so as not to damage dust seal when pins are installed.

CED,OUOE027,251 –19–18MAY98–1/1

TM1670 (03FEB09)

33-3302-9

330LC and 370 Excavator Repair 020409

PN=461

Buckets

Adjust Bucket Pivot End Play 1. Slide O-ring up on boss of bucket.

Specification Bucket Pivot Bushing-to-Arm— Clearance ............................................... As close to but not less than 0.5 mm (0.020 in.)

T95775

Adjust clearance to specification.

–UN–10NOV88

2. Measure clearance (D) between bushing (B) and arm.

NOTE: Alternate buckets may have different adjustment procedures.

5. Install plate. Tighten cap screws. Specification Bucket Pivot Shim-to-Plate Cap Screw—Torque ................................................................ 88 N•m (65 lb-ft)

T6879DU

4. Remove shims (E) as needed to allow bushing to move in to adjust clearance and take up excessive play.

–UN–06DEC88

3. Remove plate (F).

6. Slide O-ring back into position.

–UN–10NOV88

A—Bucket B—Bushing C—Pin D—Clearance E—Shim (As Required) F—Plate

T95788

33 3302 10

TX,33,GG2403 –19–14DEC96–1/1

TM1670 (03FEB09)

33-3302-10

330LC and 370 Excavator Repair 020409

PN=462

Buckets

33 3302 11

TM1670 (03FEB09)

33-3302-11

330LC and 370 Excavator Repair 020409

PN=463

Buckets

Disassemble and Assemble Bucket

TP45268

–UN–01JAN94

33 3302 12

Continued on next page

TM1670 (03FEB09)

33-3302-12

TX,33,GG2537 –19–05MAR97–1/2

330LC and 370 Excavator Repair 020409

PN=464

Buckets 4—Self-Aligning Bushing 5—Dowel Pin 6—Washer (As Required) 7—Shim (As Required) 8—Plate 9—Cap Screw (3 used) 10—Lock Washer (3 used)

11—Bushing (Retainer) (2 used) 13—Pivot 14—Plate 15—Cutting Edge 16—Upper Vertical Cutter 17—Upper Vertical Cutter

18—Insert Vertical Cutter 19—Insert Vertical Cutter 20—Moldboard 21—Cutting Edge 22—Cutting Edge 23—Bolt (6 used) 24—Lock Washer (6 used)

25—Nut (6 used) 27—Inner Wear Bar 28—Outer Wear Bar (2 used) 29—Wear Shroud 30—Wear Shroud 31—Nut (6 used) 40—Bucket

33 3302 13

Inspect parts for wear or damage; replace as necessary.

To replace cutting edges, see Replace Welded Cutting Edge in this group.

To repair cracks, see Repair Cracked Cutting Edge in this group.

To adjust self-aligning bushing (4), see Adjust Bucket Pivot End Play in this group.

TX,33,GG2537 –19–05MAR97–2/2

TM1670 (03FEB09)

33-3302-13

330LC and 370 Excavator Repair 020409

PN=465

Buckets

Bucket Pin-Up Data

TP59198

–UN–10JUN98

33 3302 14

CED,OUOE023,39 –19–17MAR98–1/1

TM1670 (03FEB09)

33-3302-14

330LC and 370 Excavator Repair 020409

PN=466

Group 3340

Frames Service Equipment and Tools 33 3340 1

NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC). Some tools may be available from a local supplier.

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,331 –19–16APR98–1/5

Lifting Bracket . . . . . . . . . . . . . . . . . . . . . . . JT01748 Use with a hoist to lift components.

CED,OUOE003,331 –19–16APR98–2/5

Floor Stand To support load of boom and boom cylinder.

CED,OUOE003,331 –19–16APR98–3/5

Bushing, Bearing, and Seal Driver Set Use with puller set to remove and install bushings in boom and arm. CED,OUOE003,331 –19–16APR98–4/5

17-1/2 and 30 Ton Puller Set To remove and install bushings in boom and arm.

CED,OUOE003,331 –19–16APR98–5/5

Other Material Number

Name

Use

TY2098 (U.S.)

Multi-Purpose Grease

To provide a light seal between surfaces.

CED,OUOE003,328 –19–11MAY00–1/1

TM1670 (03FEB09)

33-3340-1

330LC and 370 Excavator Repair 020409

PN=467

Frames

Specifications 33 3340 2

Item

Measurement

Specification

Torque

540 N•m (400 lb-ft) tighten nut against nut, not the retainer

Short Arm

Weight

1020 kg (2250 lb) approximate

Standard Arm

Weight

1130 kg (2491 lb) approximate

Long Arm

Weight

1270 kg (2800 lb) approximate

Bucket Cylinder

Weight

261 kg (575 lb) approximate

Boom-to-Arm Pin M20 Cap Screw Nut

Torque

540 N•m (400 lb-ft) tighten nut against nut, not the retainer

Arm-to-Arm Cylinder Pin M20 Cap Screw Nut

Torque

540 N•m (400 lb-ft) tighten nut against nut, not the retainer

Bucket Cylinder Head End-to-Arm Pin M20 Cap Screw Nut

Torque

540 N•m (400 lb-ft) tighten nut against nut, not the retainer

Bucket Cylinder Rod End-to-Link Pin M20 Cap Screw Nut

Torque

540 N•m (400 lb-ft) tighten nut against nut, not the retainer

Boom

Weight

2280 kg (5030 lb) approximate

Boom Cylinder

Weight

324 kg (714 lb) approximate

Arm Cylinder

Weight

493 kg (1087 lb) approximate

Boom-to-Frame Pin M20 Cap Screw Nut

Torque

540 N•m (400 lb-ft) tighten nut against nut, not the retainer

Boom Cylinder-to-Boom Pin M20 Cap Screw Nut

Torque

540 N•m (400 lb-ft) tighten nut against nut, not the retainer

Bucket Links Pin-to-Retainer M20 Cap Screw Nut

Standard Arm

Boom

Continued on next page

TM1670 (03FEB09)

33-3340-2

CED,OUOE027,252 –19–18MAY98–1/4

330LC and 370 Excavator Repair 020409

PN=468

Frames

Item

Measurement

Specification 33 3340 3

Boom Cylinder Head End Pins and Bushings Pin

OD OD

110.0 mm (4.33 in.) nominal 109.0 mm (4.30 in.) limit of use

Boss, Frame or Boom

ID ID

110.0 mm (4.33 in.) nominal 111.5 mm (4.40 in.) limit of use

Bushing, Cylinder

ID ID

110.0 mm (4.33 in.) nominal 111.5 mm (4.40 in.) limit of use

OD OD

110.0 mm (4.33 in.) nominal 109.0 mm (4.30 in.) limit of use

Boss, Frame and Boom

OD OD

110.0 mm (4.33 in.) nominal 111.5 mm (4.40 in) limit of use

Bushing, Cylinder

OD OD

110.0 mm (4.33 in.) nominal 111.5 mm (4.40 in.) limit of use

OD OD

110.0 mm (4.33 in.) nominal 109.0 mm (4.30 in.) limit of use

Bushing, Boom

ID ID

110.0 mm (4.33 in.) nominal 111.5 mm (4.40 in.) limit of use

OD OD

110.0 mm (4.33 in.) nominal 109.0 mm (4.30 in.) limit of use

Bushing, Arm

ID ID

110.0 mm (4.33 in.) nominal 111.5 mm (4.40 in.) limit of use

Boom Cylinder Rod End Pins and Bushings

Boom-to-Frame Joint Pins and Bushings

Boom-to-Arm Joint Pins and Bushings

Continued on next page

TM1670 (03FEB09)

33-3340-3

CED,OUOE027,252 –19–18MAY98–2/4

330LC and 370 Excavator Repair 020409

PN=469

Frames

Item 33 3340 4

Measurement

Specification

OD OD

110.0 mm (4.33 in.) nominal 109.0 mm (4.30 in.) limit of use

Boss, Boom or Arm

ID ID

110.0 mm (4.33 in.) nominal 111.5 mm (4.40 in.) limit of use

Bushing, Cylinder

ID ID

110.0 mm (4.33 in.) nominal 111.5 mm (4.40 in.) limit of use

OD OD

90.0 mm (3.54 in.) nominal 89.0 mm (3.50 in.) limit of use

Boss, Arm

ID ID

90.0 mm (3.54 in.) nominal 91.5 mm (3.60 in.) limit of use

Bushing, Cylinder

ID ID

90.0 mm (3.54 in.) nominal 91.5 mm (3.60 in.) limit of use

OD OD

100.0 mm (3.94 in.) nominal 99.0 mm (3.90 in.) limit of use

Bushing, Link

ID ID

100.0 mm (3.94 in.) nominal 101.5 mm (4.00 in.) limit of use

Bushing, Cylinder

ID ID

100.0 mm (3.94 in.) nominal 101.5 mm (4.00 in.) limit of use

OD OD

90.0 mm (3.54 in.) nominal 89.0 mm (3.50 in.) limit of use

Bushing, Arm

ID ID

90.0 mm (3.54 in.) nominal 91.5 mm (3.60 in.) limit of use

Arm Cylinder Head or Rod End Pins and Bushings

Bucket Cylinder Head End Pins and Bushings

Bucket Cylinder Rod End Pins and Bushings

Link-to-Arm Joint Pins and Bushings

Continued on next page

TM1670 (03FEB09)

33-3340-4

CED,OUOE027,252 –19–18MAY98–3/4

330LC and 370 Excavator Repair 020409

PN=470

Frames

Item

Measurement

Specification 33 3340 5

Link-to-Bucket Joint Pins and Bushings Pin

OD OD

100.0 mm (3.94 in.) nominal 99.0 mm (3.90 in.) limit of use

Bushing, Link

ID ID

100.0 mm (3.94 in.) nominal 101.5 mm (4.00 in.) limit of use

OD OD

100.0 mm (3.94 in.) nominal 99.0 mm (3.90 in.) limit of use

Bushing, Arm

ID ID

100.0 mm (3.94 in.) nominal 101.5 mm (4.00 in.) limit of use

Bucket-to-Arm Joint Pins and Bushings

CED,OUOE027,252 –19–18MAY98–4/4

TM1670 (03FEB09)

33-3340-5

330LC and 370 Excavator Repair 020409

PN=471

Frames

Remove and Install Bucket Links

T115112

–UN–01JUL98

33 3340 6

A—Left Side Link B—M20 Nut (4 used) C—M20 Cap Screw (2 used)

D—Links-to-Bucket Cylinder Pin E—Right Side Link

NOTE: Removal of bucket is not necessary for the removal of just the bucket links. Remove the bucket if the arm is also being removed. (See Remove and Install Bucket in Group 3302.) 1. Connect center link (H) to a hoist using a lifting bracket. Put a wooden block (J) between bucket

F—Links-to-Arm Pin G—Lubrication Fitting (2 used) H—Center Link

cylinder and arm to hold cylinder up when links-to-bucket cylinder pin (D) is removed. 2. Remove nuts (B) and cap screws (C). As links-to-bucket cylinder pin (D) is removed, lower left (A) and right (E) side links to ground.

Continued on next page

TM1670 (03FEB09)

I—Washer (As Required) J—Wooden Block

33-3340-6

CED,OUOE027,253 –19–18MAY98–1/2

330LC and 370 Excavator Repair 020409

PN=472

Frames 3. Inspect bushings (L and M) and dust seals (K). (See Inspect Arm and Boom Pins and Bushings in this group.)

33 3340 7

Replace parts as necessary. 4. Before installing pins, align pin bores so as not to damage dust seal when pins are installed. 5. Tighten nuts (B) against each other, not the retainer. Cap screw (C) must be free to turn in hole.

T107829

–UN–07MAR97

Specification Pin-to-Retainer M20 Cap Screw Nut—Torque ............................................ 540 N•m (400 lb-ft) tighten nuts against each other, not the retainer

6. Apply grease to pivot joints. (See Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease in Fuels and Lubricants, Group 0004.) H—Center Link I—Washer (As Required) J—Lubrication Fitting (2 used) K—Dust Seal (6 used) L—Bushing (2 used) M—Bushing (2 used) N—Lubrication Fitting (2 used)

CED,OUOE027,253 –19–18MAY98–2/2

Remove and Install Arm 1. Remove bucket. (See Remove and Install Bucket in Group 3302.) 2. Retract arm cylinder. 3. Put a floor stand under end of boom so load is on boom, not on arm cylinder. 4. Extend arm cylinder just enough to put end of arm on ground. 5. Stop engine.

Continued on next page

TM1670 (03FEB09)

33-3340-7

CED,OUOE027,254 –19–18MAY98–1/4

330LC and 370 Excavator Repair 020409

PN=473

Frames

–UN–12NOV92

T7869AT

33 3340 8

A—Vent Plug

Continued on next page

TM1670 (03FEB09)

33-3340-8

CED,OUOE027,254 –19–18MAY98–2/4

330LC and 370 Excavator Repair 020409

PN=474

Frames

CAUTION: The approximate weight of 2.66 m (8 ft 7 in.) short arm is 1020 kg (2250 lb).

33 3340 9 –UN–25MAR98

The approximate weight of 3.2 m (10 ft 5 in.) standard arm is 1130 kg (2490 lb).

T114376

The approximate weight of 4.0 m (13 ft 1 in.) long arm is 1270 (2800 lb). The approximate weight of bucket cylinder is 261 kg (575 lb). Arm Without Bucket Cylinder Specification Short Arm—Weight.................................... 1020 kg (2250 lb) approximate Standard Arm—Weight.............................. 1130 kg (2491 lb) approximate Long Arm—Weight ......................................................... 1270 kg (2800 lb) Bucket Cylinder—Weight............................... 261 kg (575 lb) approximate

7. Remove arm without bucket cylinder or with bucket cylinder installed. NOTE: The bucket end of arm is the heavy end when hoist is connected to mounting boss for the bucket cylinder. 8. Attach hoist to mounting boss for bucket cylinder. 9. Remove bucket cylinder and links. (See procedure in this group and Group 3360.) 10. Remove nuts (A and F) and cap screws (B and D).

–UN–31OCT88

11. Put a wooden block between arm cylinder and boom to hold cylinder up when arm-to-arm cylinder pin (C) is removed.

T6626JC

12. Inspect bushings and dust seals. (See Inspect Arm and Boom Pins and Bushings in this group.) 13. Repair or replace parts as necessary. (See Remove and Install Bushings and Seals in this group.)

Arm With Bucket Cylinder A—M20 Nut (2 used) B—M20 Cap Screw C—Arm-to-Arm Cylinder Pin D—M20 Cap Screw E—Arm-to-Boom Pin F—M20 Nut (2 used)

Continued on next page

TM1670 (03FEB09)

33-3340-9

CED,OUOE027,254 –19–18MAY98–3/4

330LC and 370 Excavator Repair 020409

PN=475

Frames 14. Install washers (G) equally on each side of arm to get minimal amount of clearance at boom-to-arm joint. NOTE: There must be some clearance between boom and arm. 15. Before installing pins (E and F), align pin bores so as not to damage dust seal when pins are installed.

Specification Boom-to-Arm Pin M20 Cap Screw Nut—Torque ............................................ 540 N•m (400 lb-ft) tighten nuts against each other, not the retainer Arm-to-Arm Cylinder Pin M20 Cap Screw Nut—Torque ......................... 540 N•m (400 lb-ft) tighten nuts against each other, not the retainer

17. For bucket cylinder, install washers equally on each side of cylinder head and rod end to get minimal amount of clearance in joints.

–UN–10MAR97

16. Tighten M20 nuts (A and B) against each other, not the retainer. Cap screws (C) must be free to turn in hole.

T107869

33 3340 10

A—M20 Nut (2 used) B—M20 Nut (2 used) C—M20 Cap Screw D—M20 Cap Screw E—Arm-to-Boom Pin F—Arm-to-Arm Cylinder Pin G—Washer (As Required)

NOTE: There must be some clearance in joints. 18. Tighten M20 nuts against each other, not the retainer. Cap screws (C) must be free to turn in hole Specification Bucket Cylinder Head End-to-Arm Pin M20 Cap Screw Nut—Torque........... 540 N•m (400 lb-ft) tighten nuts against each other, not the retainer Bucket Cylinder Rod End-to-Link M20 Cap Screw Nut—Torque ................. 540 N•m (400 lb-ft) tighten nuts against each other, not the retainer

19. Apply grease to all pivot joints. (See Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease in Fuels and Lubricants, Group 0004.)

CED,OUOE027,254 –19–18MAY98–4/4

TM1670 (03FEB09)

33-3340-10

330LC and 370 Excavator Repair 020409

PN=476

Frames

Remove and Install Boom 33 3340 11

1. Remove bucket and arm. (See procedures in Group 3302 and in this group.) 2. Lower boom to the ground. 3. Stop engine.

CED,OUOE027,255 –19–18MAY98–1/7

–UN–12NOV92

T7869AT

4. Loosen vent plug (A) to release air pressure in hydraulic oil tank. 5. Disconnect wiring harness. 6. Disconnect lubrication lines at boom cylinders.

A—Vent Plug

CED,OUOE027,255 –19–18MAY98–2/7

–UN–08DEC08

X9811

8. Disconnect arm and bucket lines at frame end of boom.

Continued on next page

TM1670 (03FEB09)

33-3340-11

CED,OUOE027,255 –19–18MAY98–3/7

330LC and 370 Excavator Repair 020409

PN=477

Frames

CAUTION: The approximate weight of boom cylinder is 324 kg (714 lb).

–UN–10MAR97

Specification Boom Cylinder—Weight ................................ 324 kg (714 lb) approximate

9. Attach boom cylinder (F) to hoist using a lifting bracket.

T107895

10. Remove nuts (C), cap screw (A), retainers (B), and shims (D). 11. Push boom cylinder-to-boom pin (E) into boom. Lower boom cylinder (F) on floor stand. Do procedure again for the second boom cylinder.

–UN–30DEC96

A—Cap Screw (2 used) B—Retainer (2 used) C—Nut (4 used) D—Shim (Washer) (As Required) E—Boom Cylinder-to-Boom Pin F—Boom Cylinder (2 used)

T105828

33 3340 12

Continued on next page

TM1670 (03FEB09)

33-3340-12

CED,OUOE027,255 –19–18MAY98–4/7

330LC and 370 Excavator Repair 020409

PN=478

Frames

CAUTION: The approximate weight of boom is 2280 kg (5030 lb).

33 3340 13

The approximate weight of arm cylinder is 493 kg (1089 lb). Specification Boom—Weight........................................... 2280 kg (5030 lb) approximate Arm Cylinder—Weight ................................. 493 kg (1087 lb) approximate

12. Attach boom to hoist. Use protective covering to prevent damage to pin if a chain is used.

T6626JW

–UN–31OCT88

NOTE: The arm end of boom is the heavy end with arm cylinder installed. The frame end is the heavy end when the arm cylinder is removed.

Continued on next page

TM1670 (03FEB09)

33-3340-13

CED,OUOE027,255 –19–18MAY98–5/7

330LC and 370 Excavator Repair 020409

PN=479

Frames 13. Remove nuts (C) and cap screw (A). 14. Remove pin (D) using a slide hammer and adapter. Remove any washers (B) between frame and boom. –UN–17DEC96

15. Inspect bushings and dust seals. (See Inspect Arm and Boom Pins and Bushings in this group.) Repair or replace parts as necessary. (See Remove and Install Bushings and Seals in this group.)

T105736

33 3340 14

16. Install washer (B) equally on each side of boom to get minimal amount of clearance between boom and frame.

A—M20 Cap Screw B—Shim (Washer) (As Required) C—M20 Nut (2 used) D—Frame-to-Boom Pin

NOTE: There must be some clearance between boom and frame. 17. Before installing pin (D), align pin bores so as not to damage dust seal when pins are installed. Tighten nuts (C) against each other, not the retainer. Cap screw (A) must be free to turn in hole. Specification Boom-to-Frame Pin M20 Cap Screw Nut—Torque ................................. 540 N•m (400 lb-ft) tighten nuts against each other, not the retainer

Continued on next page

TM1670 (03FEB09)

33-3340-14

CED,OUOE027,255 –19–18MAY98–6/7

330LC and 370 Excavator Repair 020409

PN=480

Frames 18. Install boom cylinders to boom. 33 3340 15 –UN–10MAR97

Install shims (D) equally on each side to get minimum amount of clearance between boom and cylinder rod end. NOTE: There must be some clearance between boom and cylinder rod end.

Specification Boom Cylinder-to-Boom Pin M20 Cap Screw Nut—Torque ......................... 540 N•m (400 lb-ft) tighten nuts against each other, not the retainer

T107895

19. Tighten nuts (C) against each other, not the retainer. Cap screw (A) must be free to turn in hole.

A—M20 Cap Screw (2 used) B—Retainer (2 used) C—M20 Nut (4 used) D—Shim (Washer) (As Required) E—Boom Cylinder-to-Boom Pin

20. Apply grease to all pivot joints. (See Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease in Group 0004.)

CED,OUOE027,255 –19–18MAY98–7/7

TM1670 (03FEB09)

33-3340-15

330LC and 370 Excavator Repair 020409

PN=481

Frames

Inspect Arm and Boom Pins and Bushings

T7779AC

–UN–11JUN92

33 3340 16

A—Boom Cylinder Head End B—Boom Cylinder Rod End C—Boom-to-Frame Joint

D—Boom-to-Arm Joint E—Arm Cylinder Head End F—Arm Cylinder Rod End

G—Bucket Cylinder Head End H—Bucket Cylinder Rod End I—Link-to-Arm Joint

J—Link-to-Bucket Joint K—Bucket-to-Arm Joint

PIN OD AND BUSHING ID SPECIFICATIONS Part Name

Nominal Dimension

Limit of Use

110.0 mm (4.33 in.)

109.0 mm (4.30 in.)

Boss, frame and boom

110.0 mm (4.33 in.)

111.5 mm (4.40 in.)

Bushing, cylinder

110.0 mm (4.33 in.)

111.5 mm (4.40 in.)

110.0 mm (4.33 in.)

109.0 mm (4.30 in.)

Boss, frame and boom

110.0 mm (4.33 in.)

111.5 mm (4.40 in.)

Bushing, cylinder

110.0 mm (4.33 in.)

111.5 mm (4.40 in.)

110.0 mm (4.33 in.)

109.0 mm (4.30 in.)

Bushing, boom

110.0 mm (4.33 in.)

111.5 mm (4.40 in.)

110.0 mm (4.33 in.)

109.0 mm (4.30 in.)

Bushing, arm

110.0 mm (4.33 in.)

111.5 mm (4.40 in.)

110.0 mm (4.33 in.)

109.0 mm (4.30 in.)

Boss, boom or arm

110.0 mm (4.33 in.)

111.5 mm (4.40 in.)

Bushing, cylinder

110.0 mm (4.33 in.)

111.5 mm (4.40 in.)

Boom Cylinder Head End (A)

Boom Cylinder Rod End (B)

Boom-to-Frame Joint (C)

Boom-to-Arm Joint (D)

Arm Cylinder Head End (E) or Rod End (F)

Continued on next page

TM1670 (03FEB09)

33-3340-16

CED,OUOE027,256 –19–19MAY98–1/2

330LC and 370 Excavator Repair 020409

PN=482

Frames

T7779AC

–UN–11JUN92

33 3340 17

A—Boom Cylinder Head End B—Boom Cylinder Rod End C—Boom-to-Frame Joint Part Name

D—Boom-to-Arm Joint E—Arm Cylinder Head End F—Arm Cylinder Rod End

G—Bucket Cylinder Head End H—Bucket Cylinder Rod End I—Link-to-Arm Joint

J—Link-to-Bucket Joint K—Bucket-to-Arm Joint

Nominal Dimension

Limit of Use

90.0 mm (3.54 in.)

89.0 mm (3.50 in.)

Boss, arm

90.0 mm (3.54 in.)

91.5 mm (3.60 in.)

Bushing, cylinder

90.0 mm (3.54 in.)

91.5 mm (3.60 in.)

100.0 mm (3.94 in.)

99.0 mm (3.90 in.)

Bushing, link

100.0 mm (3.94 in.)

101.5 mm (4.00 in.)

Bushing, cylinder

100.0 mm (3.94 in.)

101.5 mm (4.00 in.)

90.0 mm (3.54 in.)

89.0 mm (3.50 in.)

Bushing, arm

90.0 mm (3.54 in.)

91.5 mm (3.60 in.)

100.0 mm (3.94 in.)

99.0 mm (3.90 in.)

Bushing, link

100.0 mm (3.94 in.)

101.5 mm (4.00 in.)

100.0 mm (3.94 in.)

99.0 mm (3.90 in.)

Bushing, arm

100.0 mm (3.94 in.)

101.5 mm (4.00 in.)

Bucket Cylinder Head End (G)

Bucket Cylinder Rod End (H)

Link-to-Arm Joint (I)

Link-to-Bucket Joint (J)

Bucket-to-Arm Joint (K)

CED,OUOE027,256 –19–19MAY98–2/2

TM1670 (03FEB09)

33-3340-17

330LC and 370 Excavator Repair 020409

PN=483

Frames

Remove and Install Bushings and Seals IMPORTANT: Only install bushings using press as shown. Bushings will be damaged if installed with driver. NOTE: Bushing can also be removed by welding three to five weld beads on the inside of bushing. Bushing will shrink enough to permit removal using a hammer. 1. Remove bushings (C) and dust seals using bushing, bearing, and seal driver set. 2. Install bushings with lubrication hole aligned with lubrication passage in pivot.

4. Install dust seals with lip toward outside of component.

–UN–31OCT88

T95237

A—Hydraulic Ram B1—Pipe—Minimum ID to Clear Bushing OD B2—Pipe—Maximum OD B3—Pipe—Length of Bushing C—Bushing D—Disks E—Bushing Stop (Disk) F—Pilot (Disk) G—Ram Stop (Disk) H—Thickness of Dust Seal

–UN–01NOV88

3. Install bushing to a depth equal to thickness of dust seal (H).

T6641CW

33 3340 18

CED,OUOE023,2178 –19–18JAN01–1/1

TM1670 (03FEB09)

33-3340-18

330LC and 370 Excavator Repair 020409

PN=484

Group 3360

Hydraulic System Essential Tools 33 3360 1

NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC).

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,1107 –19–10SEP98–1/2 T7782AH –UN–19JUN92

Spanner Wrench . . . . . . . . . . . . . . . . . . . . . . JDG911 To remove and install bearing nut from drive shaft for hydraulic pump. CED,OUOE003,1107 –19–10SEP98–2/2

SERVICEGARD is a trademark of Deere & Company.

CED,OUOE003,1109 –19–10SEP98–1/19

Portable Filter Caddy To transfer and clean hydraulic oil.

CED,OUOE003,1109 –19–10SEP98–2/19

3658 mm (12 ft) x 3/4 in. I.D. 100R1 Hoses with 3/4 M NPT Ends (2 used) Use with portable filter caddy to transfer and clean hydraulic oil.

Continued on next page

TM1670 (03FEB09)

33-3360-1

CED,OUOE003,1109 –19–10SEP98–3/19

330LC and 370 Excavator Repair 020409

PN=485

Hydraulic System M12-1.75 Metric Lifting Eyebolts (3 used). . . . . . JT05550 33 3360 2

Used to remove hydraulic pump.

CED,OUOE003,1109 –19–10SEP98–4/19

Lifting Bracket . . . . . . . . . . . . . . . . . . . . . . . JT01748 Use with a hoist to lift components.

CED,OUOE003,1109 –19–10SEP98–5/19

Ring Compressor To align bearings on drive shaft.

CED,OUOE003,1109 –19–10SEP98–6/19

Hydraulic Pump Torque Adapter. . . . . . . . . . . . DF10371 Used to check rolling drag torque on hydraulic pump shaft.

1 Fabricated tool, dealer made. (See Section 99 for instructions to make tool.)

CED,OUOE003,1109 –19–10SEP98–7/19

M8-1.25 Cap Screw (2 used) To temporarily hold plate on top of dig function pilot controller while removing and installing the U-joint. CED,OUOE003,1109 –19–10SEP98–8/19

M16-2.0 Cap Screw To pull plate from the bottom of dig function pilot controller. CED,OUOE003,1109 –19–10SEP98–9/19

Cylinder Service Stand . . . . . . . . . . . . . . . . . . JT30043 To disassemble and assemble hydraulic cylinders.

Continued on next page

TM1670 (03FEB09)

33-3360-2

CED,OUOE003,1109 –19–10SEP98–10/19

330LC and 370 Excavator Repair 020409

PN=486

Hydraulic System Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . JT05794 33 3360 3

Loosen and tighten cylinder nut.

CED,OUOE003,1109 –19–10SEP98–11/19

105 mm Adapter Plate . . . . . . . . . . . . . . . . . . JT05797 Loosen and tighten cylinder nut on bucket cylinder.

CED,OUOE003,1109 –19–10SEP98–12/19

120 mm Adapter Plate . . . . . . . . . . . . . . . . . . JT07332 Loosen and tighten cylinder nut on boom cylinder.

CED,OUOE003,1109 –19–10SEP98–13/19

125 mm Adapter Plate . . . . . . . . . . . . . . . . . . JT05798 Loosen and tighten cylinder nut on arm cylinder.

CED,OUOE003,1109 –19–10SEP98–14/19

Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . JDG945 To expand cap seal as it is pushed on the boom cylinder piston. CED,OUOE003,1109 –19–10SEP98–15/19

Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . JDG843-1 To expand cap seal as it is pushed on the bucket cylinder piston. CED,OUOE003,1109 –19–10SEP98–16/19

Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . JDG901-1 To expand cap seal as it is pushed on the arm cylinder piston. CED,OUOE003,1109 –19–10SEP98–17/19

Pusher . . . . . . . . . . . . . . . . . . . . . . . . . . . JDG901-3 To push cap seal on cylinder pistons.

Continued on next page

TM1670 (03FEB09)

33-3360-3

CED,OUOE003,1109 –19–10SEP98–18/19

330LC and 370 Excavator Repair 020409

PN=487

Hydraulic System Hydraulic Cylinder Repair Stand . . . . . . . . . . . . JT30043 33 3360 4

To disassemble and assemble hydraulic cylinders.

CED,OUOE003,1109 –19–10SEP98–19/19

Other Material Number

Name

Use

TY9375 (U.S.) TY9480 (Canadian) 592 (LOCTITE)

Pipe Sealant

Apply to drain plug for pump drive gearbox.

TY16285 (U.S.) CXTY16285 (Canadian) 7649 (LOCTITE)

Cure Primer

To speed cure time of adhesives and sealants.

T43512 (U.S.) TY9473 (Canadian) 242 (LOCTITE)

Thread Lock and Sealer (Medium Strength)

Apply to threads of pin-to-servo piston set screw. Apply to threads of U-joint in dig function pilot controller.

T43513 (U.S.) TY9474 (Canadian) 271 (LOCTITE)

Thread Lock and Sealer (High Strength)

Apply to special cap screws on valve spool.

TY2098 (U.S.)

Multi-Purpose Grease

To provide a light seal between surfaces.

T43514 (U.S.) TY9475 (Canadian) 277 (LOCTITE)

Rigid Form-In-Place Gasket

Apply to mounting surface for pilot pump on pump splitter drive.

LOCTITE is a trademark of Loctite Corp.

TM1670 (03FEB09)

CED,OUOE003,1106 –19–11MAY00–1/1

33-3360-4

330LC and 370 Excavator Repair 020409

PN=488

Hydraulic System

Specifications Item

33 3360 5

Measurement

Specification

Boom Manual Lower Needle Valve-to-Housing

Torque

5.9—9.8 N•m (4.4—7.2 lb-ft) (53—86 lb-in.)

Boom Manual Lower Needle Valve-to-Housing Nut

Torque

35—47 N•m (25.8—34.7 lb-ft) (310— 416 lb-in.)

Hydraulic Oil Tank Filtering

Capacity Time

159 L (42 gal) approximate 14 minutes approximate

Hydraulic System Filtering

Capacity Time

322 L (85 gal) approximate 51 minutes approximate

Hydraulic Pump

Weight

68 kg (150 lb) approximate

Pump-to-Splitter Drive Cap Screw

Torque

150 N•m (110 lb-ft)

Rotor Bore-to Piston

Clearance Clearance

0.044 mm (0.0031 in.) nominal 0.08 mm (0.0017 in.) limit of use

Piston-to-Connecting Rod

Play Play

0.100 mm (0.0039 in.) nominal 0.400 mm (0.0016 in.) limit of use

Center Shaft-to-Valve Plate Bushing

Clearance Clearance

0.081 mm (0.0032 in.) nominal 0.300 mm (0.0118 in.) limit of use

Drive Shaft Oil Seal Contact Surface

OD OD

60 mm (2.36 in.) nominal 59.8 mm (2.35 in.) limit of use

Piston Connecting Rod Ball End-to-Drive Shaft Socket

Play Play

0.060 mm (0.0024 in.) nominal 0.400 mm (0.0157 in.) limit of use

Servo Piston-to-Cylinder Head Bore

Clearance Clearance

0.089 mm (0.0035 in.) nominal 0.200 mm (0.0079 in.) limit of use

Servo Piston Pin-to-Valve Plate Bore

Clearance Clearance

0.051 mm (0.0020 in.) nominal 0.300 mm (0.0118 in.) limit of use

Lower Boom (with Engine Stopped)

Hydraulic Oil Cleanup Procedure

Hydraulic Pump

Continued on next page

TM1670 (03FEB09)

33-3360-5

CED,OUOE003,1114 –19–13NOV01–1/9

330LC and 370 Excavator Repair 020409

PN=489

Hydraulic System

Item 33 3360 6

Measurement

Specification

Servo Piston-to-Pin Set Screw

Torque

25 N•m (220 lb-in.)

Valve Cover (Stop)-to-Cylinder Head Cap Screw

Torque

20 N•m (175 lb-in.)

Drive Shaft Bearing Cone

Temperature

80—100°C (176—212°F)

Drive Shaft

Torque

2.5—3.5 N•m (22—30 lb-in.) starting

Cylinder Head-to-Pump Housing Cap Screw

Torque

108 N•m (80 lb-ft)

Pump Regulator-to-Pump Housing Cap Screw

Torque

49 N•m (36 lb-ft)

End Plate and Cover-to-Housing Cap Screw

Torque

19.6 N•m (175 lb-in.)

Housing-to-Pump Housing Cap Screw

Torque

49 N•m (36 lb-ft)

Air Bleed Plug-to-Housing

Torque

78 N•m (58 lb-ft)

Pump-to-Splitter Drive Cap Screw

Torque

49 N•m (36 lb-ft)

Cover-to-Flange Cap Screw

Torque

41 N•m (31 lb-ft)

Pilot Filter Element Housing-to-Filter Head

Torque

25 N•m (220 lb-in.)

Regulating Valve Housing-to-Filter Head Cap Screw

Torque

20 N•m (175 lb-in.)

Filter Head-to-Support Cap Screw

Torque

49 N•m (36 lb-ft)

Plug-to-Regulating Valve Housing

Torque

49 N•m (36 lb-ft)

Pilot Pump

Pilot Pressure Regulating Valve and Filter

Continued on next page

TM1670 (03FEB09)

33-3360-6

CED,OUOE003,1114 –19–13NOV01–2/9

330LC and 370 Excavator Repair 020409

PN=490

Hydraulic System

Item

Measurement

Specification 33 3360 7

Pilot Shut-Off Valve Head-to-Support Pilot Shut-Off Valve Cap Screw

Torque

49 N•m (36 lb-ft)

Pilot Shut-Off Valve Lever-to-Cap Screw Head

Clearance

1.5 ± 0.5 mm (0.06 ± 0.02 in.)

Lever-to-Spool Pin Cap Screw

Torque

44 N•m (33 lb-ft)

Solenoid Valve Manifold-to-Control Valve Mounting Bracket Cap Screw

Torque

20 N•m (16 lb-ft)

Solenoid Valve Housing-to-Manifold Cap Screw

Torque

3 N•m (24 lb-in.)

Bottom Plate-to-Housing Cap Screw

Torque

49 N•m (36 lb-ft)

U-Joint-to-Housing

Torque

24 N•m (216 lb-in.)

Cam-to-Pushers

Clearance

0—0.20 mm (0—0.008 in.)

Coupling-to-Cam and U-Joint

Torque

78 N•m (58 lb-ft)

Controller-to-Cap Platform Cap Screw

Torque

49 N•m (36 lb-ft)

Propel Pedal-to-Lever Cap Screw

Torque

49 N•m (36 lb-ft)

Holder-to-Housing Cap Screw

Torque

49 N•m (36 lb-ft)

Plug-to-Housing

Torque

34 N•m (25 lb-ft)

Torque

49 N•m (36 lb-ft)

Proportional Solenoid Valve

Dig Function Pilot Controller

Propel Pilot Controller

Flow Regulator Valve Spool-to-Housing Plug

Continued on next page

TM1670 (03FEB09)

33-3360-7

CED,OUOE003,1114 –19–13NOV01–3/9

330LC and 370 Excavator Repair 020409

PN=491

Hydraulic System

Item 33 3360 8

Measurement

Specification

Check Valve Ball-to-Housing Plug

Torque

10 N•m (86 lb-in.)

Orifice-to-Housing

Torque

10 N•m (86 lb-in.)

Control Valve

Weight

240 kg (529 lb) approximate

Mounting Bracket-to-Valve Housing Cap Screw

Torque

205 N•m (151 lb-ft)

Arm Reduced Leakage Pilot Valve-to-Left Pilot Cap (Cover) Cap Screw

Torque

12 N•m (9 lb-ft)

Boom Reduced Leakage Pilot Valve and Boom Manual Lower Valve-to-Right Pilot Cap (Cover) Cap Screw

Torque

12 N•m (9 lb-ft)

Lower Pilot Caps-to-Control Valve Housing Cap Screw

Torque

29 N•m (21 lb-ft)

Special Cap Screw-to-Spool

Torque

16 N•m (12 lb-ft)

Upper Pilot Caps Cap Screw

Torque

29 N•m (21 lb-ft)

Arm Head End Reduced Leakage Pilot and Relief Valve Housing Plug

Torque

74 N•m (55 lb-ft)

Arm Head End Reduced Leakage Pilot and Relief Valve Housing Plug

Torque

137 N•m (101 lb-ft)

Relief Valve-to-Arm Head End Reduced Leakage Pilot and Relief Valve Housing

Torque

74 N•m (55 lb-ft)

Arm Head End Reduced Leakage Check Valve Housing Plug

Torque

390 N•m (288 lb-ft)

Control Valve

Continued on next page

TM1670 (03FEB09)

33-3360-8

CED,OUOE003,1114 –19–13NOV01–4/9

330LC and 370 Excavator Repair 020409

PN=492

Hydraulic System

Item

Measurement

Specification

Arm Head End Reduced Leakage Pilot and Relief Valve Housing-to-Arm Head End Reduced Leakage Check Valve Housing Cap Screw

Torque

12 N•m (9 lb-ft)

Arm Head End Reduced Leakage Check Valve Adapter Cap Screw

Torque

108 N•m (80 lb-ft)

Arm Head End Reduced Leakage Check Valve Housing-to-Adapter Plate Cap Screw

Torque

108 N•m (80 lb-ft)

Circuit Relief and Anti-Cavitation Valves-to-Housing

Torque

73 N•m (54 lb-ft)

Rear Pump Control Valve-to-Housing

Torque

73 N•m (54 lb-ft)

Check Valve Plug

Torque

245 N•m (181 lb-ft)

Flange Cap Screw

Torque

57 N•m (42 lb-ft)

Cover Cap Screw

Torque

57 N•m (42 lb-ft)

Propel Flow Control Valve-to-Housing Cap Screw

Torque

162 N•m (119 lb-ft)

Boom Reduced Leakage Check Valve Plug

Torque

245 N•m (181 lb-ft)

Orifice and Bucket Power Passage Torque Lift Check Valve Plug

73 N•m (54 lb-ft)

Boom I Power Passage Lift Check Valve and Arm II Neutral Passage Lift Check Valve Plug

Torque

245 N•m (181 lb-ft)

Bucket Flow Control Valve Cap Screw

Torque

57 N•m (42 lb-ft)

Circuit Relief and Anti-Cavitation Valve-to-Housing

Torque

73 N•m (54 lb-ft)

Front Pump Control Valve-to-Housing

Torque

73 N•m (54 lb-ft)

Continued on next page

TM1670 (03FEB09)

33-3360-9

33 3360 9

CED,OUOE003,1114 –19–13NOV01–5/9

330LC and 370 Excavator Repair 020409

PN=493

Hydraulic System

Item 33 3360 10

Measurement

Specification

Flow Combiner Valve Orifice

Torque

9 N•m (7 lb-ft)

Flow Combiner Valve Plug

Torque

15 N•m (11 lb-ft)

Flow Combiner Valve Spool-to-Housing Plug

Torque

74 N•m (54 lb-ft)

System Relief and Power Boost Valve-to-Housing

Torque

74 N•m (55 lb-ft)

System Relief Valve Isolation Check Valve Plug

Torque

245 N•m (181 lb-ft)

Hydraulic Oil Tank

Weight

150 kg (331 lb) approximate

Frame-to-Oil Tank Cap Screw

Torque

205 N•m (151 lb-ft)

Return Line-to-Oil Tank Coupling Nut

Torque

11.0 N•m (97 lb-in.)

Hose-to-Oil Tank Elbow Suction Line T-Bolt Type Clamp

Torque

4.0 N•m (35 lb-in.)

Cover-to-Oil Tank Cap Screw

Torque

49 N•m (36 lb-ft)

Rod and Suction Strainer

Length

702 mm (27.6 in.) from end of rod to bottom of suction strainer 20 mm (0.79 in.) from end of rod to top nut

Hydraulic Oil Tank

Distance

Rod-to-Suction Strainer Nut

Torque

17 N•m (153 lb-in.)

Return Filter Cover-to-Hydraulic Oil Torque Tank Cap Screw

49 N•m (36 lb-ft)

Cover-to-Hydraulic Oil Tank Cap Screw

Torque

49 N•m (36 lb-ft)

Torque

4.4 N•m (40 lb-in.)

Restriction Valve Coupling T-Bolt Type Hose Clamp

Continued on next page

TM1670 (03FEB09)

33-3360-10

CED,OUOE003,1114 –19–13NOV01–6/9

330LC and 370 Excavator Repair 020409

PN=494

Hydraulic System

Item

Measurement

Specification 33 3360 11

Oil Cooler Bypass Valve Control Valve-to-Hydraulic Oil Torque Tank Coupling Cap Screw and Nut

11.4 N•m (100 lb-in.)

Boom Cylinder Boom Cylinder

Weight

324 kg (714 lb) approximate

Boom Cylinder-to-Frame Pin M20 Cap Screw Nut

Torque

540 N•m (400 lb-ft) tighten nut against nut, not the retainer

Boom Cylinder-to-Boom Pin M20 Cap Screw Nut

Torque

540 N•m (400 lb-ft) tighten nut against nut, not the retainer

Boom Ring

Width Width

9.60—9.80 mm (0.377—0.386 in.) nominal 9.55 mm (0.376 in.) limit of use

Boom Cylinder Rod End Bushing

ID ID

110 mm (4.33 in.) nominal 111.5 mm (4.40 in.) limit of use

Boom Cylinder Head End Bushing

ID ID

110 mm (4.33 in.) nominal 111.5 mm (4.40 in.) limit of use

Boom Rod

Curvature

0.5 mm per 1 m (0.020 in. per 3.25 ft)

Boom Rod Allowable Scratch

Depth

0.1 mm (0.004 in.) (enough to detect by a fingernail)

Boom Rod

105.0 + 0.036 - 0.090 mm (4.1339 + 0.0014 - 0.0035 in.)

Boom Cylinder Piston-to-Rod Nut

Torque

9810 N•m (7230 lb-ft)

Nut-to-Rod Set Screw

Torque

64 N•m (47 lb-ft)

Boom Cylinder Rod Guide-to-Barrel Cap Screw

Torque

830 N•m (615 lb-ft)

Weight

493 kg (1087 lb) approximate

Arm Cylinder Arm Cylinder

Continued on next page

TM1670 (03FEB09)

33-3360-11

CED,OUOE003,1114 –19–13NOV01–7/9

330LC and 370 Excavator Repair 020409

PN=495

Hydraulic System

Item 33 3360 12

Measurement

Specification

Arm Cylinder-to-Boom Pin M20 Cap Screw Nut

Torque

540 N•m (400 lb-ft) tighten nut against nut, not the retainer

Arm Cylinder-to-Arm Pin M20 Cap Screw Nut

Torque

540 N•m (400 lb-ft) tighten nut against nut, not the retainer

Arm Ring

Width Width

9.60—9.80 mm (0.377—0.386 in.) nominal 9.55 mm (0.376 in.) limit of use

Arm Cylinder Rod End Bushing

ID ID

110 mm (4.33 in.) nominal 111.5 mm (4.40 in.) limit of use

Arm Cylinder Head End Bushing

ID ID

110 mm (4.33 in.) nominal 111.5 mm (4.40 in.) limit of use

Arm Rod

Curvature

0.5 mm per 1 m (0.020 in. per 3.25 ft)

Arm Rod Allowable Scratch

Depth

0.1 mm (0.004 in.) (enough to detect by a fingernail)

Arm Rod

115.0 + 0.036 - 0.090 mm (4.5276 + 0.0014 - 0.0035 in.)

Arm Cylinder Piston-to-Rod Nut

Torque

22 050 N•m (16,270 lb-ft)

Nut-to-Rod Set Screw

Torque

64 N•m (47 lb-ft)

Arm Cylinder Rod Guide-to-Barrel Cap Screw

Torque

1230 N•m (905 lb-ft)

Bucket Cylinder

Weight

261 kg (575 lb) approximate

Bucket Cylinder-to-Arm Pin M20 Cap Screw

Torque

540 N•m (400 lb-ft) tighten nut against nut, not the retainer

Bucket Cylinder-to-Link Pin M20 Cap Screw Nut

Torque

540 N•m (400 lb-ft) tighten nut against nut, not the retainer

Bucket Ring

Width

9.60—9.80 mm (0.377—0.386 in.) nominal 9.55 mm (0.376 in.) limit of use

Bucket Cylinder

Width

Continued on next page

TM1670 (03FEB09)

33-3360-12

CED,OUOE003,1114 –19–13NOV01–8/9

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PN=496

Hydraulic System

Item

Measurement

Specification

Bucket Cylinder Head End Bushing

ID ID

90 mm (3.54 in.) nominal 91.5 mm (3.60 in.) limit of use

Bucket Cylinder Rod End Bushing

ID ID

100 mm (3.94 in.) nominal 101.5 mm (4.00 in.) limit of use

Bucket Rod

Curvature

0.5 mm per 1 m (0.020 in. per 3.25 ft)

Bucket Rod Allowable Scratch

Depth

0.1 mm (0.004 in.) (enough to detect by a fingernail)

Bucket Rod

95.0 + 0.036 - 0.090 mm (3.7402 + 0.0014 - 0.0035 in.)

Bucket Cylinder Piston-to-Rod Nut

Torque

10 000 N•m (7380 lb-ft)

Nut-to-Rod Set Screw

Torque

64 N•m (47 lb-ft)

Bucket Cylinder Rod Guide-to-Barrel Cap Screw

Torque

830 N•m (615 lb-ft)

33 3360 13

CED,OUOE003,1114 –19–13NOV01–9/9

TM1670 (03FEB09)

33-3360-13

330LC and 370 Excavator Repair 020409

PN=497

Hydraulic System

Control Lever Pattern Conversion 33 3360 14

To change your machine pilot control levers from the standard pattern to a John Deere pattern: 1. Lower bucket to the ground. 2. Turn auto-idle switch off. Run engine with engine rpm dial at 1/3 position without load for 2 minutes. 3. Turn engine rpm dial to slow idle position. Turn key switch to OFF to stop engine. Remove key from switch. 4. Pull pilot control shut-off lever to LOCK position. CAUTION: High pressure release of oil from pressurized system can cause serious burns or penetrating injury. The hydraulic tank is pressurized. Do not remove vent plug. Release air pressure by loosening vent plug. 5. Release air pressure from hydraulic oil tank by loosing vent plug. 6. Open door on storage compartment behind cab.

Continued on next page

TM1670 (03FEB09)

33-3360-14

TX,9025,GG2511 –19–04APR00–1/2

330LC and 370 Excavator Repair 020409

PN=498

Hydraulic System NOTE: Do not use manufacturer’s identification tags or markings on line ends to identify lines for this conversion procedure. The conversion must be done on the side of flow regulator valve that is connected to the pilot controllers.

33 3360 15

1 2

Letters for the flow regulator valve ports are stamped on the housing next to the ports. 7. Switch hoses (1—4) on the pilot controller side of the flow regulator valve for standard (SAE) or John Deere pattern as shown. Hoses are switched in a X pattern. CAUTION: Prevent injury from unexpected control lever function. Install new decals on control consoles.

F 4

T128763

8. Install new decals (black on yellow) on control consoles near the base of control levers. Decals are enclosed in Operator’s Manual package. Additional decals are available through parts.

–UN–28APR00

T128763 SAE Pattern

1—Hose F from Right Pilot Controller Port 4 2—Hose B from Left Pilot Controller Port 2 3—Hose A from Left Pilot Controller Port 4 4—Hose E from Right Pilot Controller Port 2

3 4

F 2

T128778

–UN–28APR00

T128778 John Deere Pattern

TX,9025,GG2511 –19–04APR00–2/2

TM1670 (03FEB09)

33-3360-15

330LC and 370 Excavator Repair 020409

PN=499

Hydraulic System

Lower Boom with Engine Stopped

–UN–08DEC08

When an engine stops during operation, the boom cannot be lowered using the pilot controller because there is no pilot pressure oil to move the boom valve spool.

X9811

CAUTION: To avoid injury from escaping fluid under pressure, never loosen boom manual lower needle valve more than 4 turns from closed position, as valve may come out of housing. Tighten valve and nut before applying pressure. Prevent possible injury from unexpected machine movement. Clear all persons from the area around machine before lowering boom with engine stopped. 1. Remove the control valve access cover. 2. Loosen nut (C).

–UN–01APR98

3. Check that area around machine is clear of all persons before lowering boom.

T114374

Slowly, loosen boom manual lower needle valve (B) 1/2—1 turn. The boom will start to lower. Turn needle valve out more to increase boom lowering speed or in to decrease lowering speed. Remember, no more than 4 turns from the closed position. 4. After bucket is on the ground, first tighten needle valve (B) then nut (C). Lower Boom (with Engine Stopped)—Specification Boom Manual Lower Needle Valve-to-Housing—Torque ........................... 5.9—9.8 N•m (4.4—7.2 lb-ft) (53—86 lb-in.) Boom Manual Lower Needle Valve-to-Housing Nut—Torque .................. 35—47 N•m (25.8—34.7 lb-ft) (310—416 lb-in.)

–UN–25MAR98

A—Boom I Section B—Boom Manual Lower Needle Valve C—Nut D—Boom Reduced Leakage Valve

T114375

33 3360 16

Continued on next page

TM1670 (03FEB09)

33-3360-16

CED,TX14740,6037 –19–24MAR98–1/2

330LC and 370 Excavator Repair 020409

PN=500

Hydraulic System NOTE: Leakage may result if the boom manual needle valve and nut are not tightened to specification. 33 3360 17 CED,TX14740,6037 –19–24MAR98–2/2

Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy 1. Install new return filter elements.

5. Start engine and run at fast idle.

NOTE: For a failure that creates a lot of debris, remove access cover from hydraulic oil tank. Drain the tank. Connect filter caddy suction line to drain port. Add a minimum of 19 L (5 gal) of oil to the tank. Operate filter caddy and wash out the tank.

IMPORTANT: For the most effective results, cleaning procedure must start with the smallest capacity circuit then proceed to the next larger capacity circuit.

IMPORTANT: The minimum ID for a connector is 1/2 in. to prevent cavitation of filter caddy pump. 2. Put filter caddy suction and discharge wands into the tank filler hole so ends are as far apart as possible to obtain a thorough cleaning of oil. 3. Start filter caddy. Check to be sure oil is flowing through filters. Operate filter caddy until all oil in tank has been circulated through filter a minimum of four times. Hydraulic Oil Cleanup Procedure—Specification Hydraulic Oil Tank Filtering— Capacity ................................................... 159 L (42 gal) approximate Time ............................................................... 14 minutes approximate

6. Starting with smallest capacity circuit, operate each function through a complete cycle. Repeat procedure until total system capacity has circulated through filter caddy seven times. Each function must go through a minimum of three complete cycles for a thorough cleaning of oil. Hydraulic Oil Cleanup Procedure—Specification Hydraulic System Filtering— Capacity ................................................... 322 L (85 gal) approximate Time ............................................................... 51 minutes approximate

NOTE: Filtering time for complete hydraulic system is 0.158 minute x number of liters (0.6 minute x number of gallons). Filtering time for machines with auxiliary hydraulic functions must be increased because system capacity is larger. 7. Stop engine. Remove filter caddy.

NOTE: Filtering time for hydraulic oil tank is 0.089 minute x number of liters (0.33 minutes x number of gallons). 4. Leave filter caddy operating for next step.

8. Install new return filter elements. 9. Check oil level in tank and add oil if necessary. (See Hydraulic Oil in Group 0004.)

CED,OUOE027,294 –19–03JUN98–1/1

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=501

Hydraulic System

Remove and Install Hydraulic Pump

–UN–12NOV92

T7869AT

33 3360 18

NOTE: Procedure is the same for front or rear pumps. 1. Loosen vent plug (A) to release air pressure in hydraulic oil tank.

A—Vent Plug

2. Drain hydraulic oil tank. Approximate oil capacity is 159 L (42 gal). 3. Drain splitter drive. Approximate oil capacity is 1.0 L (1.06 qt).

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=502

Hydraulic System

33 3360 19

4. Disconnect lines (B, C, E—H, L and N).

X9811

Disconnect wiring harness connector from pump pressure sensor (M). 5. Remove cap screws (K) and elbows (A and J).

T115512

–UN–01SEP98

A—Rear Pump Inlet Port-to-Hydraulic Oil Tank Elbow B—Rear Pump Regulator Speed Sense Signal Port-to-Speed Solenoid Valve C—Rear Pump Regulator Speed Sense Signal Port-to-Front Pump Regulator Speed Sense Signal Port D—Air Bleed Plug E—Rear Pump Regulator Top Port-to-Front Pump Regulator Side Port F—Rear Pump Regulator No. 2 Port-to-Rear Pump Control Valve in Left Control Valve G—Rear Pump Regulator E (Inlet) Port-to-Pilot Pump Outlet H—Rear Pump Regulator Side Port-to-Front Pump Regulator Top Port I—Cap Screw (4 used) J—Front Pump Inlet Port-to-Hydraulic Oil Tank Elbow K—Cap Screw (8 used) L—Rear Pump Discharge Port-to-Left Control Valve M—Pump Pressure Sensor (2 used) N—Rear Pump Attenuator Line O—Front Pump Regulator No. 2 Port-to-Front Pump Control Valve in Right Control Valve P—Front Pump Attenuator Line Q—Front Pump Discharge Port-to-Right Left Control Valve

Continued on next page

TM1670 (03FEB09)

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CED,OUOE027,295 –19–03JUN98–2/3

330LC and 370 Excavator Repair 020409

PN=503

Hydraulic System

33 3360 20

CAUTION: The approximate weight of hydraulic pump is 68 kg (150 lb). Hydraulic Pump—Specification Hydraulic Pump—Weight ................................ 68 kg (150 lb) approximate

6. Install M12-1.75 metric lifting eyebolt, such as JT05550 Metric Lifting Eyebolts, in tapped holes in air bleed plug (D). Connect a hoist and lifting bracket to eyebolt. 7. Remove pump-to-splitter drive cap screws (I) to remove pump. Repair or replace pump as necessary. 8. Install pump. 9. Tighten pump-to-splitter drive cap screws (I). Hydraulic Pump—Specification Pump-to-Splitter Drive Cap Screw—Torque ............................................................ 150 N•m (110 lb-ft)

10. Connect hydraulic lines. 11. Install elbows (A and J) and cap screws (K). 12. Apply pipe sealant to drain plug threads. IMPORTANT: Hydraulic pump and splitter drive will be damaged if not filled with oil before starting engine. Procedure must be performed whenever a new pump or splitter drive is installed or oil has been drained from the pump, splitter drive or hydraulic oil tank. 13. Fill pump housing and splitter drive with oil. (See Hydraulic Pump and Splitter Drive Start-Up Procedure in this group.) 14. Check pump regulator adjustments. (See Hydraulic Pump Regulator Test and Adjustments in Group 9025-25.)

CED,OUOE027,295 –19–03JUN98–3/3

TM1670 (03FEB09)

33-3360-20

330LC and 370 Excavator Repair 020409

PN=504

Hydraulic System

Hydraulic Pump and Splitter Drive Start-Up Procedure 33 3360 21

T115281

Procedure is to ensure the pumps are filled with oil and air is bled from suction side of pumps to prevent cavitation.

–UN–01JUL98

IMPORTANT: Hydraulic pump will be damaged if not filled with oil before starting engine. Procedure must be performed whenever a new hydraulic pump is installed or oil has been drained from the pump or hydraulic oil tank.

A—Air Bleed Plug (2 used)

1. Add oil until it is between marks on hydraulic oil tank sight glass. (See Hydraulic Oil in Group 0004.) 2. Remove air bleed plugs (A) from top of pump regulators to allow housing to fill with oil from hydraulic oil tank and let air escape. 3. When pump housing is full of oil, install plugs. 4. Check oil level in hydraulic oil tank. Add oil as necessary. Tighten hydraulic oil tank cap. Tighten vent plug.

CED,OUOE027,296 –19–03JUN98–1/2

5. Remove plastic cap from fill plug (A). Remove fill plug.

–UN–01JUL98

6. Fill pump and splitter drive with oil through filler pipe so oil level is approximately halfway between “H” (level) mark and end of dipstick. (See Diesel Engine and Pump Gearbox Oils in Group 0004.)

8. Purge air from hydraulic system by slowly operating each function through three cycles. Air in pilot circuits is purged automatically.

T115280

7. Start engine and run at slow idle. Slowly raise boom to full height and then lower to pressurize hydraulic oil tank.

A—Fill Plug B—Dipstick

CED,OUOE027,296 –19–03JUN98–2/2

TM1670 (03FEB09)

33-3360-21

330LC and 370 Excavator Repair 020409

PN=505

Hydraulic System

Disassemble Main Hydraulic Pump

T115528

–UN–01JUL98

33 3360 22

T115529

–UN–01JUL98

A—Rotor (Cylinder Block) B—Pump Regulator C—Air Bleed Plug D—Feedback Link E—Roller Bearing F—Spacer G—Roller Bearing H—Nut I—Snap Ring J—Drive Shaft K—Cover L—Oil Seal M—Pump Housing N—Center Shaft O—Plug P—Valve Plate Q—Servo Piston R—Cylinder Head S—Discharge Port T—Inlet Port

Continued on next page

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PN=506

Hydraulic System

33 3360 23

TM1670 (03FEB09)

33-3360-23

330LC and 370 Excavator Repair 020409

PN=507

Hydraulic System

T115274

–UN–01JUL98

33 3360 24

Continued on next page

TM1670 (03FEB09)

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CED,OUOE027,297 –19–03JUN98–2/15

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PN=508

Hydraulic System 1—Pump Housing 2—Drive Shaft 3—Roller Bearing 4—Roller Bearing 5—Spacer 6—Bearing Nut 7—Piston (7 used) 8—Rotor (Cylinder Block) 9—Center Shaft 10—Gear 11—Snap Ring 12—Spring 14—Pin 15—Oil Seal

16—Cover 17—O-Ring 18—Snap Ring 19—Valve Plate 21—Feedback Link 22—Lever (2 used) 23—Pin (2 used) 24—Pin (2 used) 25—Pin 26—Pin 27—Snap Ring (6 used) 28—Servo Piston 29—Pin

30—Set Screw 31—Cylinder Head 32—Spring Pin 34—O-Ring (4 used) 35—Cap Screw (10 used) 36—Lock Washer (10 used) 37—Plug 37A—O-Ring 38—Valve Cover (Stop) 39—O-Ring 40—Valve Cover (Stop) 41—O-Ring 42—Cap Screw (8 used)

43—Lock Washer (8 used) 44—Pump Regulator 45—O-Ring 46—Spring Pin 47—Plug 47A—O-Ring 48—Plate 49—Screw (2 used) 50—Cap Screw (4 used) 51—Lock Washer (4 used) 52—Packing 53—Pump Pressure Sensor 53A—O-Ring

33 3360 25

CED,OUOE027,297 –19–03JUN98–3/15

CAUTION: The approximate weight of hydraulic pump is 68 kg (150 lb). Hydraulic Pump—Specification Hydraulic Pump—Weight ................................ 68 kg (150 lb) approximate

1. Remove parts (A—G).

T6557FB

–UN–18OCT88

A—Cylinder Head B—Pump Regulator C—O-Ring (5 used) D—O-Ring E—Gear F—Snap Ring G—Spring Pin (2 used)

Continued on next page

TM1670 (03FEB09)

33-3360-25

CED,OUOE027,297 –19–03JUN98–4/15

330LC and 370 Excavator Repair 020409

PN=509

Hydraulic System 2. Remove parts (A—E). Protect surface of valve plate from damage.

T117000

–UN–01SEP98

A—O-Ring (3 used) B—Valve Plate C—Snap Ring (2 used) D—Feedback Link E—Rotor (Cylinder Block)

CED,OUOE027,297 –19–03JUN98–5/15

3. Remove spring (A). 4. Lift center shaft (B) straight up to remove. Do not lose pin (D). –UN–01SEP98

5. Tip pistons (C) toward center of drive shaft to remove.

T117001

6. Measure rotor piston bore ID. Measure OD of piston. Subtract piston OD from bores ID for clearance between them. Hydraulic Pump—Specification Rotor Bore-to Piston—Clearance .............. 0.044 mm (0.0031 in.) nominal Clearance ............................................... 0.08 mm (0.0017 in.) limit of use

–UN–18OCT88

T6557EM

–UN–18OCT88

A—Spring B—Center Shaft C—Piston (7 used) D—Pin

T6557EN

33 3360 26

Continued on next page

TM1670 (03FEB09)

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CED,OUOE027,297 –19–03JUN98–6/15

330LC and 370 Excavator Repair 020409

PN=510

Hydraulic System 7. Place piston in a vise with soft-jaw faces. Measure play between piston and connecting rod ball. 33 3360 27

T6557EK

–UN–18OCT88

Hydraulic Pump—Specification Piston-to-Connecting Rod—Play ............... 0.100 mm (0.0039 in.) nominal Play ....................................................... 0.400 mm (0.0016 in.) limit of use

CED,OUOE027,297 –19–03JUN98–7/15

8. Measure OD of center shaft. Measure ID of valve plate bushing. Subtract shaft OD from bushing ID for the clearance between them.

T6557EQ

–UN–18OCT88

T6557EP

–UN–18OCT88

Hydraulic Pump—Specification Center Shaft-to-Valve Plate Bushing—Clearance .................................. 0.081 mm (0.0032 in.) nominal Clearance ............................................. 0.300 mm (0.0118 in.) limit of use

CED,OUOE027,297 –19–03JUN98–8/15

9. Remove snap ring (B). Remove cover (A) using two pry bars.

T6557FE

–UN–18OCT88

A—Cover B—Snap Ring

Continued on next page

TM1670 (03FEB09)

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PN=511

Hydraulic System 10. Remove O-ring (B) and seal (C).

T6557FG

–UN–20OCT88

A—Drive Shaft B—O-Ring C—Seal

–UN–18OCT88

11. Remove drive shaft (A) and bearings from housing using a press.

T6557FF

CED,OUOE027,297 –19–03JUN98–10/15

12. Remove nut (E) using the JDG911 Spanner Wrench. 13. Remove parts (B—D and F—H) using a puller.

–UN–18OCT88

Bearings and spacers are a press fit. 14. Measure diameter of oil seal contact surface on drive shaft.

T6557FH

Hydraulic Pump—Specification Drive Shaft Oil Seal Contact Surface—OD ...................................................... 60 mm (2.36 in.) nominal OD .............................................................. 59.8 mm (2.35 in.) limit of use

–UN–18OCT88

T6557FI

–UN–18OCT88

A—Drive Shaft B—Roller Bearing C—Spacer D—Spacer E—Bearing Nut F—Roller Bearing G—Spacer H—Roller Bearing

T6557EJ

33 3360 28

Continued on next page

TM1670 (03FEB09)

33-3360-28

CED,OUOE027,297 –19–03JUN98–11/15

330LC and 370 Excavator Repair 020409

PN=512

Hydraulic System 15. Measure play (H) between piston connecting rod (F) ball end and drive shaft socket. Subtract the play reading for piston-to-connecting rod if included.

33 3360 29

Hydraulic Pump—Specification Piston Connecting Rod Ball End-to-Drive Shaft Socket—Play .............. 0.060 mm (0.0024 in.) nominal Play ....................................................... 0.400 mm (0.0157 in.) limit of use

T105726

–UN–09JAN97

F—Piston Connecting Rod G—Drive Shaft H—Play

CED,OUOE027,297 –19–03JUN98–12/15

16. Remove valve covers (A and F). Remove O-rings (B and G).

–UN–18OCT88

17. Remove set screw (C) from servo piston (E) using a 5 mm hex key wrench. If necessary, heat the set screw to loosen the thread lock and sealer (medium strength). Remove piston and pin (H).

T6557FJ

A—Valve Cover (Stop) B—O-Ring C—Set Screw D—Cylinder Head E—Servo Piston F—Valve Cover (Stop) G—O-Ring H—Pin

Continued on next page

TM1670 (03FEB09)

33-3360-29

CED,OUOE027,297 –19–03JUN98–13/15

330LC and 370 Excavator Repair 020409

PN=513

Hydraulic System 18. Measure OD (C) of small and large end of servo piston (D). Measure ID (B) of small and large end of 33 bore in cylinder head (A). Subtract the OD from the 3360 ID for clearances. 30 Hydraulic Pump—Specification Servo Piston-to-Cylinder Head Bore—Clearance ....................................... 0.089 mm (0.0035 in.) nominal Clearance ............................................. 0.200 mm (0.0079 in.) limit of use

T105727

–UN–19DEC96

A—Cylinder Head B—ID C—OD D—Servo Piston

CED,OUOE027,297 –19–03JUN98–14/15

T6557EW

–UN–18OCT88

T6557EV

Hydraulic Pump—Specification Servo Piston Pin-to-Valve Plate Bore—Clearance ....................................... 0.051 mm (0.0020 in.) nominal Clearance ............................................. 0.300 mm (0.0118 in.) limit of use

–UN–18OCT88

19. Measure OD of servo piston pin. Measure ID of valve plate bore. Subtract OD from ID for clearance between them.

CED,OUOE027,297 –19–03JUN98–15/15

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=514

Hydraulic System

33 3360 31

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=515

Hydraulic System

Assemble Main Hydraulic Pump

T115274

–UN–01JUL98

33 3360 32

Continued on next page

TM1670 (03FEB09)

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PN=516

16—Cover 17—O-Ring 18—Snap Ring 19—Valve Plate 21—Feedback Link 22—Lever (2 used) 23—Pin (2 used) 24—Pin (2 used) 25—Pin 26—Pin 27—Snap Ring (6 used) 28—Servo Piston 29—Pin

33 3360 33

CED,OUOE027,299 –19–24MAY00–2/14

1. Clean threads of set screw (C) using cure primer. Apply thread lock and sealer (medium strength) to threads.

–UN–18OCT88

2. Install servo piston (E) and pin (H). Install set screw (C) and tighten.

T6557FJ

Hydraulic Pump—Specification Servo Piston-to-Pin Set Screw— Torque .......................................................................... 25 N•m (220 lb-in.)

3. Install parts (A, B, F and G). Tighten cap screws. Hydraulic Pump—Specification Valve Cover (Stop)-to-Cylinder Head Cap Screw—Torque ........................................... 20 N•m (175 lb-in.)

A—Valve Cover (Stop) B—O-Ring C—Set Screw D—Cylinder Head E—Servo Piston F—Valve Cover (Stop) G—O-Ring H—Pin

Continued on next page

TM1670 (03FEB09)

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CED,OUOE027,299 –19–24MAY00–3/14

330LC and 370 Excavator Repair 020409

PN=517

Hydraulic System

–UN–23AUG88

TS227

Hydraulic Pump—Specification Drive Shaft Bearing Cone— Temperature ....................................................... 80—100°C (176—212°F)

5. Apply clean hydraulic oil to parts (A—G). 6. Install parts (B—G).

T6557FK

–UN–18OCT88

A—Drive Shaft B—Roller Bearing C—Spacer D—Spacer E—Roller Bearing F—Spacer G—Roller Bearing

CED,OUOE027,299 –19–24MAY00–4/14

7. Apply clean hydraulic oil to threads of bearing nut (B). Install nut.

–UN–18OCT88

8. Install a ring compressor to align bearings on drive shaft (A). 9. Tighten nut (B) until nut is tight against roller bearing. Turn drive shaft back and forth several times to seat the roller bearings.

T6557FL

33 3360 34

A—Drive Shaft B—Bearing Nut

Continued on next page

TM1670 (03FEB09)

33-3360-34

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PN=518

Hydraulic System 10. Place drive shaft with attached parts on knife-edged puller. Be sure ring compressor holds the weight of the assembly.

33 3360 35

11. Install DF1037 Hydraulic Pump Torque Adapter on spline of drive shaft. Make a record of the starting torque. Starting torque must be as specified. (See Section 99 for instructions to make tool.)

T6557FM

–UN–18OCT88

Hydraulic Pump—Specification Drive Shaft—Torque ..................................... 2.5—3.5 N•m (22—30 lb-in.) starting

CED,OUOE027,299 –19–24MAY00–6/14

12. Heat housing to 80—100°C (176—270°F). Apply multi-purpose grease to inside of housing and to O-ring groove.

T6557FF

15. Install oil seal (C) in cover. A—Drive Shaft B—O-Ring C—Oil Seal

Continued on next page

TM1670 (03FEB09)

33-3360-35

–UN–18OCT88

14. Apply multi-purpose grease to O-ring (B) and install O-ring in housing.

T6557FG

–UN–20OCT88

13. Install drive shaft (A).

CED,OUOE027,299 –19–24MAY00–7/14

330LC and 370 Excavator Repair 020409

PN=519

Hydraulic System 16. Install cover (A) and snap ring (B). Make sure snap ring is installed properly in snap ring groove.

T6557FE

–UN–18OCT88

A—Cover B—Snap Ring

CED,OUOE027,299 –19–24MAY00–8/14

17. Apply clean hydraulic oil to pistons (C). Place pistons horizontally against drive shaft and install pistons.

–UN–01SEP98

18. Apply multi-purpose grease to pin (D). Install pin on center shaft (B). 19. Install parts (A and B).

T117001

A—Spring B—Center Shaft C—Piston (7 used) D—Pin

CED,OUOE027,299 –19–24MAY00–9/14

20. Install link feedback (D) into housing. 21. Install dowel pin into slot in housing. Dowel pin is a snug fit. –UN–01SEP98

22. Install rotor (E), aligning holes with center shaft and pistons, and slot with pin in center shaft. 23. Apply clean hydraulic oil to rotor (E) and valve plate (B). Install valve plate (B) and snap rings (C).

T117000

33 3360 36

Install O-rings (A) and housing-to-cover packing. A—O-Ring (3 used) B—Valve Plate C—Snap Ring (2 used) D—Feedback Link E—Rotor (Cylinder Block)

Continued on next page

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PN=520

Hydraulic System 24. Position valve plate (A) and rotor (B) as shown. Be sure outlet port (C) is positioned as shown. 33 3360 37 –UN–18OCT88

25. Install cylinder head (D), aligning pin (E) with center shaft bore in valve plate (A) and holes with spring pins (F).

T6557FN

A—Valve Plate B—Rotor C—Outlet Port D—Cylinder Head E—Pin F—Spring Pin (2 used)

CED,OUOE027,299 –19–24MAY00–11/14

26. Install washers and cap screws and tighten.

T6557FO

–UN–18OCT88

Hydraulic Pump—Specification Cylinder Head-to-Pump Housing Cap Screw—Torque ...................................................... 108 N•m (80 lb-ft)

Continued on next page

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PN=521

Hydraulic System 27. Install O-rings (E and D). NOTE: Grooves (B) are shown out of assembly position for clarity of photograph. 28. Remove air bleed plugs from pump regulator (A). Install regulator making sure groove (B) in remote control sleeve and load sleeve engage dowel pin (C) in feedback link. Check through hole that groove in sleeves engage dowel pin. 29. Tighten cap screws. Hydraulic Pump—Specification Pump Regulator-to-Pump Housing Cap Screw—Torque.......................................... 49 N•m (36 lb-ft)

30. Install air bleed plug.

T6557FP

–UN–18OCT88

A—Pump Regulator B—Groove C—Dowel Pin D—O-Ring E—O-Ring (5 used)

CED,OUOE027,299 –19–24MAY00–13/14

31. Install gear (A) and snap ring (B).

–UN–18OCT88

A—Gear B—Snap Ring

T6557FR

33 3360 38

CED,OUOE027,299 –19–24MAY00–14/14

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PN=522

Hydraulic System

33 3360 39

TM1670 (03FEB09)

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PN=523

Hydraulic System

Disassemble and Assemble Hydraulic Pump Regulator

T115277

–UN–01JUL98

33 3360 40

Continued on next page

TM1670 (03FEB09)

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PN=524

Hydraulic System 3—Maximum Flow Adjusting Screw (Stop) 6—O-Ring (3 used) 9—Remote Control Sleeve 10—Remote Control Spool 11—Housing 12—Spring 13—Piston 14—Cylinder 15—Nut

16—Minimum Flow Adjusting Screw 17—Nut (2 used) 18—Nut (2 used) 19—Load Adjusting Screw (Stop) 20—Load Adjusting Cartridge (Stop) —Flow Adjusting Cartridge (Stop)

21—O-Ring (2 used) 22—Inner Spring 23—Outer Spring 24—Load Sleeve 25—Load Spool 26—Cylinder 27—Load Piston 28—O-Ring 29—Backup Ring

30—O-Ring 31—Cap Screw (8 used) 32—Lock Washer (8 used) 33—End Plate 34—Cap Screw (4 used) 35—Lock Washer (4 used) 36—Air Bleed Plug 37—O-Ring 38—Cover

33 3360 41

plate (33) and cover (38) will require the adjustment of pump regulator. Only remove parts from end plate and cover if replacement is necessary. 4. Remove end plate (33) and cover (38) with adjusting screws and cartridges installed. 5. Repair or replace parts as necessary.

2. Pull a vacuum in hydraulic oil tank using a vacuum pump or drain hydraulic oil tank. Approximate oil capacity is 159 L (42 gal). 3. Remove cap screw (34) and lock washers (35) to remove pump regulator.

6. Tighten cap screws (31). Hydraulic Pump—Specification End Plate and Cover-to-Housing Cap Screw— Torque................................................................. 19.6 N•m (175 lb-in.)

IMPORTANT: Removal of adjusting screws (3, 16 and 19) and cartridges (20) from end

Continued on next page

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PN=525

Hydraulic System

T115552

–UN–01JUL98

T115551

–UN–01JUL98

33 3360 42

Continued on next page

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PN=526

Hydraulic System 3—Maximum Flow Adjusting Screw (Stop) 6—O-Ring (3 used) 9—Remote Control Sleeve 10—Remote Control Spool 11—Housing 12—Spring 13—Piston 14—Cylinder 15—Nut

16—Minimum Flow Adjusting Screw 17—Nut (2 used) 18—Nut (2 used) 19—Load Adjusting Screw (Stop) 20—Load Adjusting Cartridge (Stop) —Flow Adjusting Cartridge (Stop)

7. Remove air bleed plugs from pump regulator. Install regulator making sure groove in remote control sleeve (9) and load sleeve (24) engage dowel pin in feedback link. Check through hole that groove in sleeves engage dowel pin.

21—O-Ring (2 used) 22—Inner Spring 23—Outer Spring 24—Load Sleeve 25—Load Spool 26—Cylinder 27—Load Piston 28—O-Ring 29—Backup Ring

30—O-Ring 31—Cap Screw (8 used) 32—Lock Washer (8 used) 33—End Plate 34—Cap Screw (4 used) 35—Lock Washer (4 used) 36—Air Bleed Plug 37—O-Ring 38—Cover

33 3360 43

IMPORTANT: Hydraulic pump will be damaged if not filled with oil before starting engine. Procedure must be performed whenever a new pump is installed or oil has been drained from the pump or hydraulic oil tank.

Tighten cap screws (34). Hydraulic Pump—Specification Housing-to-Pump Housing Cap Screw—Torque ......................................................... 49 N•m (36 lb-ft)

Tighten air bleed plug.

8. Fill pump housing with oil. (See Hydraulic Pump and Splitter Drive Start-Up Procedure in this group.) 9. Check pump regulator adjustments. (See Hydraulic Pump Regulator Test and Adjustments in Group 9025-25.)

Hydraulic Pump—Specification Air Bleed Plug-to-Housing— Torque....................................................................... 78 N•m (58 lb-ft)

CED,OUOE027,300 –19–05JUN98–4/4

TM1670 (03FEB09)

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PN=527

Hydraulic System

Remove and Install Pilot Pump

T7869AT

–UN–12NOV92

CAUTION: The hydraulic oil tank is pressurized. High pressure release of oil from pressurized system can cause serious burns or penetrating injury. Release pressure from tank by loosening vent plug. It is not necessary to remove vent plug. 1. Loosen vent plug (A) to release air pressure in hydraulic oil tank. 2. Remove drain plug (H) to drain splitter drive. Approximate oil capacity is 1.0 L (1.3 qt). 3. Pull a vacuum in hydraulic oil tank using a vacuum pump or drain hydraulic oil tank. Approximate oil capacity is 159 L (42 gal). 4. Disconnect lines (B—D and I). 5. Remove cap screws (G) and pilot pump (J).

–UN–01JUL98

6. Replace parts as necessary. (See Disassemble and Assemble Pilot Pump in this group.) 7. Apply plastic gasket to mounting surface for pilot pump. 8. Install pilot pump (J). Tighten cap screw. Pilot Pump—Specification Pump-to-Splitter Drive Cap Screw—Torque ................................................................ 49 N•m (36 lb-ft)

9. Connect lines (B—D and I). 10. Fill splitter drive with oil through filler pipe so oil level is approximately halfway between “H” (level) mark and end of dipstick. (See Diesel Engine and Pump Gearbox Oils in Group 0004.)

T115556

33 3360 44

A—Vent Plug B—Rear Pump Regulator Port E Line C—Pilot Pressure Regulating Valve D—Front Pump Regulator Port E Line E—Filler Pipe F—Dipstick G—Cap Screw, Washer and Lock Washer (4 used) H—Drain Plug I—Hydraulic Oil Tank Line J—Pilot Pump

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PN=528

Hydraulic System

33 3360 45

TM1670 (03FEB09)

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PN=529

Hydraulic System

Disassemble and Assemble Pilot Pump

T115271

–UN–01JUL98

33 3360 46

Continued on next page

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PN=530

Hydraulic System A—Pump Housing B—Pin (2 used) C—Bushing (2 used) D—Gear

E—Bushing (2 used) F—Key (2 used) H—Gear I—Seal (2 used)

J—Backup Retainer (2 used) K—O-Ring (2 used) L—Flange M—Oil Seal

N—Snap Ring O—Washer (4 used) P—Cap Screw (4 used)

33 3360 47

1. Remove cap screws (P) and washers (O) to remove end plate and flange (L) from pump housing (A).

CED,OUOE027,304 –19–05JUN98–2/3

2. Remove drive gear (A), driven gear (C), bushings (D) and keys (B).

–UN–13MAY92

3. Check bushings (D). If inside diameter and surface toward gear are rough or worn, replace pump.

T7685IX

4. Check gears (A and C) and housing. If gear teeth, shaft, and inside of housing is rough or worn, replace pump. IMPORTANT: Apply clean hydraulic oil to all parts. Pump failure can result if pump is assembled dry. A—Drive Gear B—Key (4 used) C—Driven Gear D—Bushing (4 used)

5. Apply clean hydraulic oil to all parts. 6. Apply grease to lip of oil seal. Install oil seal with lip (spring side) toward inside of housing. 7. Install cap screws (P) and washers (O) and tighten. Pilot Pump—Specification Cover-to-Flange Cap Screw— Torque ............................................................................. 41 N•m (31 lb-ft)

8. Do Pilot Pressure Regulating Valve Test and Adjustment to check pressure setting. (See procedure in Group 9025-25.)

CED,OUOE027,304 –19–05JUN98–3/3

TM1670 (03FEB09)

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PN=531

Hydraulic System

Remove and Install Pilot Pressure Regulating Valve and Filter

–UN–12NOV92

T7869AT

33 3360 48

1. Loosen vent plug (A) to release air pressure in hydraulic oil tank. A—Vent Plug

Continued on next page

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PN=532

Hydraulic System 2. Disconnect lines (A, B, E and J). 33 3360 49

3. Remove cap screws and lock washers (G) to remove pilot pressure regulating valve and pilot filter. 4. Replace parts as necessary. 5. Install new pilot filter element. Tighten filter element housing.

–UN–01JUL98

Pilot Pressure Regulating Valve and Filter—Specification Pilot Filter Element Housing-to-Filter Head—Torque .................................. 25 N•m (220 lb-in.)

6. Tighten cap screws (C).

7. Tighten cap screws (G). Pilot Pressure Regulating Valve and Filter—Specification Filter Head-to-Support Cap Screw—Torque ................................................................ 49 N•m (36 lb-ft)

8. Connect lines. 9. Do Pilot Pressure Regulating Valve Test and Adjustment to check pressure setting. (See procedure in Group 9025-25.)

T115302

Pilot Pressure Regulating Valve and Filter—Specification Regulating Valve Housing-to-Filter Head Cap Screw—Torque ............................................................. 20 N•m (175 lb-in.) A—From Pilot Pressure Regulating Valve Top Front Port-to-Hydraulic Oil Tank Return Manifold Line B—From Pilot Pressure Regulating Valve Top Rear Port-to-System Relief Valve Manifold Block C—Cap Screw (4 used) D—Pilot Pressure Regulating Valve Housing E—From Filter Head Left Side Port-to-Pilot Pump Line F—Pilot Filter G—Cap Screw and Lock Washer (2 used) H—Filter Head I—Plug J—From Filter Head Right Side Port-to-Pilot Shut-Off Valve Line

CED,OUOE027,305 –19–05JUN98–2/2

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PN=533

Hydraulic System

Disassemble and Assemble Pilot Pressure Regulating Valve and Filter 1. Remove plugs (A and G). –UN–07APR98

2. Push poppet (C) and spring (D) to right to remove. 3. Inspect and clean parts.

T113770

4. Check that poppet (C) slides smoothly in pilot pressure regulating valve housing (B). 5. Tighten plugs (A and G).

A—Plug B—Pilot Pressure Regulating Valve Housing C—Poppet D—Spring E—Shim (As Required) F—O-Ring G—Plug

Pilot Pressure Regulating Valve and Filter—Specification Plug-to-Regulating Valve Housing—Torque............................................................. 49 N•m (36 lb-ft)

CED,OUOE027,306 –19–05JUN98–1/1

Remove and Install Pilot Shut-Off Valve

–UN–12NOV92

T7869AT

33 3360 50

1. Loosen vent plug (A) to release air pressure in hydraulic oil tank. A—Vent Plug

Continued on next page

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PN=534

Hydraulic System 2. Turn upperstructure 90° to tracks. 33 3360 51

3. Remove bottom cover under rear of cab. 4. Disconnect pilot shut-off valve linkage (E). 5. Mark lines to aid assembly. 6. Disconnect lines (A—D, F—I, K and L). –UN–07APR98

7. Remove cap screws (J) to remove pilot shut-off valve. 8. Repair or replace valve as necessary.

Pilot Shut-Off Valve—Specification Head-to-Support Pilot Shut-Off Valve Cap Screw—Torque .............................................. 49 N•m (36 lb-ft)

10. Connect lines. 11. Connect linkage. Check pilot shut-off valve linkage adjustment. (See procedure in this group.)

T113771

9. Install valve. Tighten cap screws.

A—To Right Pilot Controller P Port B—To Propel Pilot Controller P Port C—To Left Pilot Controller P Port D—From Left Pilot Controller T Port E—Pilot Shut-Off Valve Linkage F—To Flow Regulator Valve G—From Pilot Pressure Regulating Valve H—From Propel Pilot Controller T Port I—To Solenoid Valve Manifold DD Port J—Cap Screw (2 used) K—From Right Pilot Controller T Port L—To Solenoid Valve Manifold PF Port

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PN=535

Hydraulic System

Pilot Shut-Off Valve Linkage Adjustment

T113840

–UN–07APR98

33 3360 52

A—Pilot Shut-Off Lever

B—Rod

C—Valve Lever

1. Stop engine.

D—Cap Screw Head

5. Pull pilot shut-off lever to OFF position. Check that lever is against rear stop.

2. Remove cover underneath operator’s station. CAUTION: Machine may move if adjustment is incorrect. Before checking pilot shut-off lever adjustment, make sure the area around machine is clear.

3. Push pilot shut-off lever (A) forward to ON position. Check that lever is against front stop. 4. Adjust ball joints on rod (B) to get specified clearance between valve lever (C) and head of cap screw (D). Pilot Shut-Off Valve—Specification Pilot Shut-Off Valve Lever-to-Cap Screw Head— Clearance............................................. 1.5 ± 0.5 mm (0.06 ± 0.02 in.)

6. Start engine. Run engine at slow idle. Actuate hydraulic functions. Hydraulic functions must not move with pilot shut-off lever in OFF position. If hydraulic functions move, repeat adjustment procedure.

CED,OUOE027,308 –19–05JUN98–1/1

TM1670 (03FEB09)

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PN=536

Hydraulic System

Disassemble and Assemble Pilot Shut-Off Valve

T105751

–UN–09JAN97

33 3360 53

A—Snap Ring (2 used) B—Washer (2 used) C—Backup Ring (2 used)

D—O-Ring (2 used) E—Housing F—Steel Ball

G—Cap Screw (Lever Stop) H—Spool

I—Lever J—Spring Pin

1. Make a mark on spool (H) and lever (I) with respect to housing (E) to aid assembly.

Continued on next page

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PN=537

Hydraulic System

T105752

–UN–30DEC96

33 3360 54

A—Snap Ring (2 used) B—Washer (2 used) C—Backup Ring (2 used)

D—O-Ring (2 used) E—Housing F—Steel Ball

G—Cap Screw (Lever Stop) H—Spool I—Lever

2. Remove snap ring (A) to remove parts (B—D and H).

J—Spring Pin K—Slot L—Inlet Port

6. Install parts (A—D). 7. Install lever (I) and spring pin (J).

3. Inspect and replace parts as necessary. 8. Torque cap screw (G). 4. Apply grease to backup rings (C) and O-rings (D). Apply clean oil to spool (H). 5. Install spool (H) so slot (K) is toward inlet port (L).

Pilot Shut-Off Valve—Specification Lever-to-Spool Pin Cap Screw—Torque ......................................................... 44 N•m (33 lb-ft)

TX,33,GG2391 –19–22JUL98–2/2

TM1670 (03FEB09)

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PN=538

Hydraulic System

Remove and Install Proportional Solenoid Valve Manifold 33 3360 55

T7869AT

–UN–12NOV92

Continued on next page

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PN=539

Hydraulic System

T116081

–UN–01JUL98

33 3360 56

Solenoid Valve Manifold—Right Rear View

Continued on next page

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PN=540

Hydraulic System A—Arm Regenerative Solenoid Valve-to-Arm Regenerative Valve Port Line B—Speed Sensing Solenoid Valve-to-Rear Pump Regulator Speed Sensing Port Line C—Propel Speed Change Solenoid Valve-to-Rotary Manifold Port Line D—Power Boost Solenoid Valve-to-Shuttle Valve Port Line

E—Solenoid Valve Manifold PS Port-to-Hydraulic Oil Tank Port Line F—Pilot Shut-Off Valve-to-Solenoid Valve Manifold DP Port Line G—Solenoid Valve Manifold PG Port-to-Swing Park Brake Release Valve PG Port Line H—Arm Head End Reduced Leakage Valve DR Port-to-Solenoid Valve Manifold DG Port Line

I—Bucket Flow Control Pilot Valve A-to-Solenoid Valve Manifold DH Port Line J—Solenoid Valve Manifold PH Port-to-Rear Pump Control Valve Port line K—Bucket Flow Control Pilot Valve B-to-Solenoid Valve Manifold DE Port Line

NOTE: The individual proportional solenoid valves can be removed with manifold on the machine.

L—Solenoid Valve Manifold PE Port-to-Front Pump Control Valve Port Line M—Arm Regenerative Valve-to-Solenoid Valve manifold DD Port Line N—Pilot Shut-Off Valve-to-Solenoid Valve Manifold PF Port Line

33 3360 57

2. Disconnect lines (A—N).

CED,OUOE026,55 –19–26JUN98–3/4

3. Disconnect wiring harness connectors at each solenoid valve (C—F). 4. Remove cap screws (A) to remove solenoid valve manifold block (B). Repair or replace part as necessary. 5. Install solenoid valve manifold (B) using two cap screws (A). Tighten cap screws.

–UN–01JUL98

Proportional Solenoid Valve—Specification Solenoid Valve Manifold-to-Control Valve Mounting Bracket Cap Screw— Torque ............................................................................. 20 N•m (16 lb-ft)

6. Connect wiring harness connectors.

8. Check pressure setting of proportional solenoid valves.(See Proportional Solenoid Valve Test and Adjustment in Group 9025-25.)

T115393

7. Connect lines.

A—Cap Screw (2 used) B—Solenoid Valve Manifold C—Arm Regenerative Solenoid Valve (BLU/WHT and BLU/ORN Wiring Leads) D—Speed Sensing Solenoid Valve (RED/WHT and RED/YEL Wiring Leads) E—Propel Speed Change Solenoid Valve (LGRN/RED and LGRN/BLK Wiring Leads) F—Power Boost Solenoid Valve (BLK/RED and BLK/BLU Wiring Leads)

CED,OUOE026,55 –19–26JUN98–4/4

TM1670 (03FEB09)

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PN=541

Hydraulic System

Disassemble and Assemble Proportional Solenoid Valve

T105731

–UN–02JAN97

T105732

–UN–02JAN97

33 3360 58

A—Cap Screw (4 used) B—Lock Nut C—O-Ring D—Adjusting Screw E—Spring

F—Solenoid Coil G—Spring H—O-Ring I—Diaphragm J—Spool

K—Washer L—Spring M—O-Ring N—O-Ring

O—O-Ring P—Sleeve Q—Plate R—Washer

1. Keep parts for each solenoid valve together. Continued on next page

TM1670 (03FEB09)

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PN=542

Hydraulic System When removing solenoid coil (F), do not lose spring (G). Only remove lock nut (B) and adjusting screw (D) if replacement of O-ring (C) is necessary. Pressure setting of proportional solenoid valve will need to be

adjusted. (See Proportional Solenoid Valve Test and Adjustment in Group 9025-25.) 33 3360 59

2. Repair or replace parts as necessary. 3. Install washer (R) and plate (Q).

TX,33,GG2414 –19–17DEC96–2/5

4. Apply clean oil to sleeve (P) and O-rings (M, N and O). 5. Install sleeve so ports align with ports in manifold (S).

T105864

–UN–30DEC96

M—O-Ring N—O-Ring O—O-Ring P—Sleeve S—Manifold

Continued on next page

TM1670 (03FEB09)

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PN=543

Hydraulic System 6. Apply clean oil to spool (J).

After installing spool, push spool against spring to check that spool slides smoothly in sleeve.

T105866

–UN–30DEC96

T105865

I—Diaphragm J—Spool K—Washer L—Spring P—Sleeve

–UN–30DEC96

7. Install washer (K) and spring (L) on spool. Install spool.

TX,33,GG2414 –19–17DEC96–4/5

8. Check to be sure spring (G) remains in position when installing solenoid coil (F).

Proportional Solenoid Valve—Specification Solenoid Valve Housing-to-Manifold Cap Screw— Torque .............................................................................. 3 N•m (24 lb-in.)

A—Cap Screw (2 used) F—Solenoid Coil G—Spring

–UN–30DEC96

9. Tighten cap screws (A).

T105867

33 3360 60

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TM1670 (03FEB09)

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PN=544

Hydraulic System

Remove and Install Dig Function Pilot Controller 33 3360 61

T7869AT

–UN–12NOV92

CED,OUOE027,310 –19–05JUN98–1/6

2. Remove cover (D) by pulling at front edge. 3. Remove all covers (A, G, and H) from console (K). Remove tie bands to disconnect wiring harness. 4. Remove screws (E) to lift up boot (F).

T105880

–UN–30DEC96

A—Cover B—Screw (2 used) C—Screw (2 used) D—Cover E—Screw (4 used) F—Boot G—Cover H—Cover I—Screw (4 used) J—Screw (2 used) K—Console

Left Console Shown

Continued on next page

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PN=545

Hydraulic System 5. Loosen nut (L) and carefully remove lever (M) along with wiring harness.

T115641

–UN–01JUL98

L—Nut M—Lever

CED,OUOE027,310 –19–05JUN98–3/6

6. Pull seat and consoles as far forward as possible. 7. Remove cap screws (N) so that console (K) can be tipped back.

–UN–01JUL98

K—Console N—Cap Screw (4 used)

T115643

33 3360 62

Continued on next page

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PN=546

Hydraulic System 8. Remove screws (Q) to disconnect hose boot (R) from console. 33 3360 63

9. Remove cap screws (O) to remove pilot controller (P) from console.

T115642

–UN–01JUL98

O—Cap Screw (4 used) P—Pilot Controller Q—Cap Screw (2 used) R—Hose Boot

CED,OUOE027,310 –19–05JUN98–5/6

10. Disconnect lines (P, T, and 1—4) from pilot controller. Identify lines by numbers and letters stamped on controller housing.

11. After pilot controller is installed, check operation of all functions to be sure they operate as shown on decal on console.

T105914

P—Hydraulic Line T—Hydraulic Line 1—Hydraulic Line 2—Hydraulic Line 3—Hydraulic Line 4—Hydraulic Line

–UN–19DEC96

Install caps and plugs to close all openings.

CED,OUOE027,310 –19–05JUN98–6/6

TM1670 (03FEB09)

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PN=547

Hydraulic System

33 3360 64

TM1670 (03FEB09)

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PN=548

Hydraulic System

Disassemble and Assemble Dig Function Pilot Controller 33 3360 65

T105909

–UN–02JAN97

1—Coupling 2—Cam 3—U-Joint 4—Plate 5—Oil Seal (4 used) 6—O-Ring (4 used) 7—Bushing (2 used) 8—Pusher (2 used) 9—Spring Guide (2 used) 10—Spring Guide (2 used) 11—Pusher (2 used) 12—Bushing (2 used) 13—Cap Screw 14—Plate 15—O-Ring 16—Seal 17—Housing 18—Piston (4 used) 19—Spool (4 used) 20—Spacer (Retainer) (4 used) 21—Shim (20 used) 22—Return Spring (2 used) 23—Balance Spring (2 used) 24—Return Spring (2 used) 25—Balance Spring (2 used)

Continued on next page

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PN=549

Hydraulic System

T105881

–UN–03JAN97

33 3360 66

1—Coupling 2—Cam 3—U-Joint 4—Plate 5—Oil Seal (4 used) 6—O-Ring (4 used) 7—Bushing (2 used)

8—Pusher (2 used) 9—Spring Guide (2 used) 10—Spring Guide (2 used) 11—Pusher (2 used) 12—Bushing (2 used) 13—Cap Screw

14—Plate 15—O-Ring 16—Seal 17—Housing 18—Piston (4 used) 19—Spool (4 used)

20—Spacer (Retainer) (4 used) 21—Shim (20 used) 22—Return Spring (2 used) 23—Balance Spring (2 used) 24—Return Spring (2 used) 25—Balance Spring (2 used)

1. Remove coupling (1) and cam (2).

Continued on next page

TM1670 (03FEB09)

33-3360-66

TX,33,GG2416 –19–09SEP98–2/3

330LC and 370 Excavator Repair 020409

PN=550

Hydraulic System IMPORTANT: The housing (17) and spools (19) are replaced as an assembly because the spools are select fitted to bores in housing. Some of the parts from ports 1 and 3 are different than parts from ports 2 and 4. Parts for each port must be kept together and installed into the same port from which it was removed. The port numbers are stamped on the housing. 2. Temporarily install M8-1.25 cap screws to hold plate (4) on housing.

9. Apply grease to oil seals (5). 33 3360 67

10. Install parts into housing. Temporarily install M8-1.25 cap screws to hold plate (4) on housing. 11. Install pistons (18), small end first, into the spools. 12. Install plate (14). Tighten cap screw (13). Dig Function Pilot Controller—Specification Bottom Plate-to-Housing Cap Screw—Torque ......................................................... 49 N•m (36 lb-ft)

13. Apply thread lock and sealer (medium strength) to threads on one end of U-joint (3).

Remove U-joint (3).

Tighten U-joint into housing.

3. Remove cap screw (13). Pull plate (14) from housing using a M16-2.0 cap screw.

Dig Function Pilot Controller—Specification U-Joint-to-Housing—Torque .................................. 24 N•m (216 lb-in.)

Remove temporarily installed cap screws. 4. Remove pistons (18). These pistons must be removed first and installed last.

14. Apply grease to end of each pusher (8 and 11) and to joint of U-joint.

5. Slowly loosen cap screws to release spring force of return springs on plate. 6. Remove parts from housing. Remember to keep parts removed from each port together. Identify each group of parts by port numbers stamped on housing.

15. Install cam on U-joint. Adjust clearance between pushers and cam to specification. Dig Function Pilot Controller—Specification Cam-to-Pushers—Clearance .................... 0—0.20 mm (0—0.008 in.)

Hold cam and tighten coupling (1). 7. Repair or replace parts as necessary. 8. Install same number of shims (21) on each spool (19) as were removed.

Dig Function Pilot Controller—Specification Coupling-to-Cam and U-Joint— Torque....................................................................... 78 N•m (58 lb-ft)

Push balance springs (23 and 25) down and then install spacer (retainer) (20) so that recess side is against spring.

TX,33,GG2416 –19–09SEP98–3/3

TM1670 (03FEB09)

33-3360-67

330LC and 370 Excavator Repair 020409

PN=551

Hydraulic System

Remove and Install Propel Pilot Controller

–UN–12NOV92

T7869AT

33 3360 68

1. Loosen vent plug (A) to release air pressure from hydraulic oil tank. A—Vent Plug

Continued on next page

TM1670 (03FEB09)

33-3360-68

TX,33,GG2557 –19–12SEP98–1/2

330LC and 370 Excavator Repair 020409

PN=552

Hydraulic System 2. Disconnect lines (C—H). Install plugs and caps. 33 3360 69

3. Remove cap screws to remove pedals (K), levers, and damper brackets. 4. Remove cap screws (I) to remove propel pilot controller (J). 5. Repair or replace parts as necessary.

7. Tighten pedal-to-lever cap screws. Propel Pilot Controller—Specification Propel Pedal-to-Lever Cap Screw—Torque ................................................................ 49 N•m (36 lb-ft)

T108085

Propel Pilot Controller—Specification Controller-to-Cap Platform Cap Screw—Torque ................................................................ 49 N•m (36 lb-ft)

–UN–11MAR97

6. Tighten cap screws (I).

8. After propel pilot controller is installed, check operation of all functions to be sure they operate correctly.

T108073B

–UN–11MAR97

B—Propel Pedal Dampener C—To Pilot Shut-Off Valve D—From Pilot Shut-Off Valve E—To Right Propel Reverse Top Pilot Cap F—To Left Propel Reverse Top Pilot Cap G—To Right Propel Forward Bottom Pilot Cap H—To Left Propel Forward Bottom Pilot Cap I—Cap Screw (2 used) J—Propel Pilot Controller K—Pedal, Lever and Bracket

TX,33,GG2557 –19–12SEP98–2/2

TM1670 (03FEB09)

33-3360-69

330LC and 370 Excavator Repair 020409

PN=553

Hydraulic System

Disassemble and Assemble Propel Pilot Controller

T108098

–UN–12MAR97

33 3360 70

1—Spacer (4 used) 2—Shim (12 used) 3—Balance Spring (4 used) 4—Spring Guide (4 used) 5—Return Spring (4 used) 6—Plunger (4 used) 6B—Seal (4 used)

6C—O-Ring (4 used) 6D—Plunger (4 used) 7—Holder 7B—Bushing (2 used) 7C—Bushing (2 used) 8—Cap Screw (2 used)

9—Lock Washer (2 used) 10—Cam (2 used) 11—Pin (2 used) 12—Spring Pin (2 used) 13—Spring Pin (2 used) 14—Cover

IMPORTANT: The housing and spools (30) are replaced as an assembly because the spools are select fitted to bores in housing. Spools must be installed into the same ports from which they were removed.

1. Remove cover (14). 2. Slowly loosen cap screws (8) to release spring force of balance spring (3) and return springs (5) on holder (7).

Continued on next page

TM1670 (03FEB09)

15—Cap Screw, Lock Washer, Washer (2 used) 16—Plug 17—O-Ring 23—Plate 30—Housing and Spools

33-3360-70

TX,33,GG2558 –19–24MAY00–1/4

330LC and 370 Excavator Repair 020409

PN=554

Hydraulic System 3. Remove cams (10) only if replacement of parts is necessary. To remove, drive inner spring pin (13) out first. Then drive outer spring pin (12) out through top of cam so that pin is against shoulder at bottom of cam. After spring pins are installed, bend part of flange over pins to prevent them from coming out.

each group of parts by port numbers stamped on housing. Take note of the number of spacers (1) and shims (2) on each spool.

33 3360 71

5. Remove plug (16). 6. Repair or replace parts as necessary.

4. Remove parts from housing. Remember to keep parts removed from each port together. Identify

Continued on next page

TM1670 (03FEB09)

33-3360-71

TX,33,GG2558 –19–24MAY00–2/4

330LC and 370 Excavator Repair 020409

PN=555

Hydraulic System

TP54575

–UN–05AUG97

33 3360 72

Continued on next page

TM1670 (03FEB09)

33-3360-72

TX,33,GG2558 –19–24MAY00–3/4

330LC and 370 Excavator Repair 020409

PN=556

Hydraulic System 0—Propel Pilot Controller 1—Spacer (4 used) 2—Shim (12 used) 3—Balance Spring (4 used) 4—Spring Guide (4 used) 5—Return Spring (4 used) 6—Plunger (4 used)

6A—Bushing (4used) 6B—Seal (4 used) 6C—O-Ring (4 used) 6D—Plunger (4 used) 7—Holder 7B—Bushing (2 used) 7C—Bushing (2 used)

8—Cap Screw (2 used) 9—Lock Washer (2 used) 10—Cam (2 used) 11—Pin (2 used) 12—Spring Pin (2 used) 13—Spring Pin (2 used) 14—Cover

7. Install same number of spacers (1) and shims (2) on each spool as were removed. Push balance spring (3) down and then install spring guide (4) so that concave side is against spring. 8. Apply grease to oil seals (6B) and O-rings (6C). 9. Install parts into housing. Remember to install spools into same ports from which they were removed.

15—Cap Screw, Lock Washer, and Washer (2 used) 16—Plug 17—O-Ring 23—Plate 30—Housing and Spools

33 3360 73

Tighten cap screws (6). Propel Pilot Controller—Specification Holder-to-Housing Cap Screw—Torque ......................................................... 49 N•m (36 lb-ft)

10. Tighten plug (16). Propel Pilot Controller—Specification Plug-to-Housing—Torque ......................................... 34 N•m (25 lb-ft)

11. Apply grease to the end of plungers (6D).

Slowly push holder down to compress springs and push parts into housing.

TX,33,GG2558 –19–24MAY00–4/4

Remove and Install Flow Regulator Valve

T7869AT

–UN–12NOV92

Continued on next page

TM1670 (03FEB09)

33-3360-73

CED,OUOE027,269 –19–19APR00–1/2

330LC and 370 Excavator Repair 020409

PN=557

Hydraulic System 2. After lines are connected to flow regulator valve, check operation of all functions to be sure they operate as 33 shown on decal on console.

T115348

A—Flow Regulator Valve B—From Port D-to-Left Pilot Controller Port 1 Line C—From Port C-to-Left Pilot Controller Port 3 Line D—From Port B-to-Right Pilot Controller Port 2 Line E—From Port A-to-Right Pilot Controller Port 4 Line F—From Port G-to-Right Pilot Controller Port 3 Line G—From Port H-to-Right Pilot Controller Port 1 Line H—From Port F-to-Left Pilot Controller Port 2 Line I—From Port E-to-Left Pilot Controller Port 4 Line J—From Port 5-to-Swing Left, Bottom Pilot Cap Line K—From Port 6-to-Swing Right Top Pilot Cap Line L—From Port 8-to-Bucket Load Bottom Pilot Cap Line M—From Port 7-to-Bucket Dump Top Pilot Cap Line N—From Port 1-to-Boom Up Bottom Pilot Cap Line O—From Port 2-to-Boom Down Top Pilot Cap Line P—From Port 3-to-Arm Out Bottom Pilot Cap Line Q—From Port 4-to-Arm In Top Pilot Cap Line R—From Port 3 Tee-to-Main Control Valve PL Port Line S—Boom Up Pilot Pressure Switch T—Arm In Pilot Pressure Sensor U—From Port A4-to-Pilot Shut-Off Valve Line

–UN–01JUL98

3360 74

CED,OUOE027,269 –19–19APR00–2/2

TM1670 (03FEB09)

33-3360-74

330LC and 370 Excavator Repair 020409

PN=558

Hydraulic System

33 3360 75

TM1670 (03FEB09)

33-3360-75

330LC and 370 Excavator Repair 020409

PN=559

Hydraulic System

Disassemble and Assemble Flow Regulator Valve

T115343

–UN–01JUL98

33 3360 76

Continued on next page

TM1670 (03FEB09)

33-3360-76

CED,OUOE027,270 –19–29MAY98–1/2

330LC and 370 Excavator Repair 020409

PN=560

Hydraulic System A—Plug (2 used) B—Plug (2 used) C—O-Ring (2 used) D—Spring (2 used)

E—Ball (4 used) F—Flow Regulator Valve Housing G—Ball (4 used)

H—O-Ring (4 used) I—Plug (2 used) J—Spring (2 used) K—Spool

IMPORTANT: The size of orifice (M) in spool (K) is unique to this machine. Spool with the correct orifice must be used for proper operation. 1. Check that spool (K) slides smoothly in bore. Check that orifice (M) in spool is clean. Tighten plugs (A and I).

L—Ring M—Orifice N—Orifice

33 3360 77

2. Check seats in housing for check valve balls (E). Tighten plug (B). Flow Regulator Valve—Specification Check Valve Ball-to-Housing Plug—Torque ........................................................... 10 N•m (86 lb-in.)

3. Check that orifice (N) is clean. Tighten orifice. Flow Regulator Valve—Specification Orifice-to-Housing—Torque ..................................... 10 N•m (86 lb-in.)

Flow Regulator Valve—Specification Spool-to-Housing Plug—Torque ............................... 49 N•m (36 lb-ft)

CED,OUOE027,270 –19–29MAY98–2/2

Remove and Install Control Valve

T7869AT

–UN–12NOV92

Continued on next page

TM1670 (03FEB09)

33-3360-77

TX,33,GG2561 –19–24MAY00–1/9

330LC and 370 Excavator Repair 020409

PN=561

Hydraulic System

T129490

–UN–25APR00

33 3360 78

Control Valve—Left Front Line Identification

Continued on next page

TM1670 (03FEB09)

33-3360-78

TX,33,GG2561 –19–24MAY00–2/9

330LC and 370 Excavator Repair 020409

PN=562

Hydraulic System 1—Left Control Valve 2—Right Control Valve 3—Front Pump Outlet-to-Right Control Valve Inlet Port Line 4—Right Propel Forward Work Port-to-Rotary Manifold Right Front Port Line 5—Right Propel Reverse Work Port-to-Rotary Manifold Right Rear Port Line 6—Propel Pilot Controller Port 4-to-Right Propel Forward Pilot Cap Line 7—Right Pilot Controller Port 1-to-Bucket Dump Pilot Cap Line 8—Flow Regulator Valve Port 1-to-Boom Up (Boom II) Pilot Cap Line 9—Right Pilot Cap Warm-Up and Air Bleed Circuit-to-Hydraulic Oil Tank Line 10—Left Pilot Cap Warm-Up and Air Bleed Circuit-to-Hydraulic Oil Tank Line 11—Flow Regulator Valve Port 6-to-Swing Right Pilot Cap Line 12—Flow Regulator Valve Port 3-to-Arm Out (Arm I) Pilot Cap Port Line

13—Boom Up Pilot Cap-to-Bucket Flow Control Pilot Valve A Port Line 14—Propel Pilot Controller Port 1-to-Left Propel Forward Pilot Cap Port Line 15—Arm Rod End Reduced Leakage Pilot Valve-to-Orifice and Hydraulic Oil Tank 16—Arm In (Arm I) Pilot Cap-to-Arm Rod End Reduced Leakage Pilot Valve Port Line 17—Swing Left Work Port-to-Swing Motor Front Port Line 18—Swing Right Work Port-to-Swing Motor Rear Port Line 19—Arm Head End Reduced Leakage Valve DR Port-to-Solenoid Valve Manifold DG Port Line 20—Flow Regulator Valve Port 3 Tee Fitting-to-Arm Head End Reduced Leakage Valve PL Port Line 21—Arm Out Work Port-to-Arm Cylinder Rod End Port Line

2. Pull a vacuum in hydraulic oil tank using a vacuum pump or drain hydraulic oil tank. Approximate oil

22—Arm In Work Port-to-Arm Cylinder Head End Port Line 23—Propel Flow Control Valve-to-Bucket Flow Control Pilot Valve A Port Line 24—Control Valve-to-Swing Motor Oil Make-Up Port Line 25—Left Propel Reverse Work Port-to-Rotary Manifold Left Front Port Line 26—Left Propel Forward Work Port-to-Rotary Manifold Left Rear Port Line 27—Rear Pump Control Valve-to-Rear Pump Pressure Sensor and Pump Regulator Port Line 28—Solenoid Valve Manifold PH port-to-Rear Pump Control Valve Port Line 29—Rear Pump Control Valve-to-Hydraulic Oil Tank Port Line 30—Pilot Pressure Regulating Valve-to-Control Valve Pilot Pressure Signal Passage Port Line

33 3360 79

capacity is 159 L (42 gal).

Continued on next page

TM1670 (03FEB09)

31—Propel Pilot Signal Passage-to-Shuttle Valve Port Line 32—Shuttle Valve-to-System Relief and Power Boost Valve Port Line 33—Power Boost Solenoid Valve-to-Shuttle Valve Port Line 34—Propel Speed Change Solenoid Valve-to-Rotary Manifold Port Line 35—Speed Sensing Solenoid Valve-to-Rear Pump Regulator Speed Sensing Port Line 36—Arm Regenerative Solenoid Valve-to-Arm Regenerative Valve Port Line 37—Pilot Shut-Off Valve-to-Solenoid Valve Manifold PF Port Line 38—Solenoid Valve Manifold DS Port-to-Hydraulic Oil Tank Port Line 65—System Relief Valve Bottom Port-to-Tee on Swing Park Brake Release Valve HS Port Line

33-3360-79

TX,33,GG2561 –19–24MAY00–3/9

330LC and 370 Excavator Repair 020409

PN=563

Hydraulic System

T116044

–UN–01JUL98

33 3360 80

Control Valve—Right Rear Line Identification

Continued on next page

TM1670 (03FEB09)

33-3360-80

TX,33,GG2561 –19–24MAY00–4/9

330LC and 370 Excavator Repair 020409

PN=564

Hydraulic System 1—Left Control Valve 2—Right Control Valve 4—Right Propel Forward Work Port-to-Rotary Manifold Right Front Port Line 5—Right Propel Reverse Work Port-to-Rotary Manifold Right Rear Port Line 6—Propel Pilot Controller Port 4-to-Right Propel Forward Pilot Cap Port Line 7—Right Pilot Controller Port 1-to-Bucket Dump Pilot Cap Port Line 8—Flow Regulator Valve Port 1-to-Boom Up (Boom II) Pilot Cap Port Line 9—Right Pilot Cap Warm-Up and Air Bleed Circuit-to-Hydraulic Oil Tank Port Line 10—Left Pilot Cap Warm-Up and Air Bleed Circuit-to-Hydraulic Oil Tank Port Line 11—Flow Regulator Valve Port 6-to-Swing Right Cap Port Line 12—Flow Regulator Valve Port 3-to-Arm Out (Arm I) Pilot Cap Port Line 13—Boom Up Pilot Cap-to-Bucket Flow Control Pilot Valve A Port Line

14—Propel Pilot Controller Port 1-to-Left Propel Forward Pilot Cap Port Line 17—Swing Left Work Port-to-Swing Motor Front Port Line 18—Swing Right Work Port-to-Swing Motor Rear Port Line 19—Arm Head End Reduced Leakage Valve DR Port-to-Solenoid Valve Manifold DG Port Line 28—Solenoid Valve Manifold PH Port-to-Rear Pump Control Valve Port Line 32—Shuttle Valve-to-System Relief and Power Boost Valve Port Line 33—Power Boost Solenoid Valve-to-Shuttle Valve Port Line 34—Propel Speed Change Solenoid Valve-to-Rotary Manifold Port Line 35—Speed Sensing Solenoid Valve-to-Rear Pump Regulator Speed Sensing Port line 36—Arm Regenerative Solenoid Valve-to-Arm Regenerative Valve Port Line

38—Solenoid Valve Manifold DS Port-to-Hydraulic Oil Tank Port Line 39—Control Valve Return Passage-to-Oil Cooler Port Line 40—Rear Pump Outlet-to-Left Control Valve Inlet Port Line 41—Bucket Dump Work Port-to-Bucket Cylinder Rod End Port Line 42—Bucket Load Work Port-to-Bucket Cylinder Head End Port Line 43—Boom Reduced Leakage Pilot Valve-to-Orifice and Hydraulic Oil Tank Port Line 44—Boom Up Work Port-to-Boom Cylinder Head End Port Line 45—Boom Down Work Port-to-Boom Cylinder Rod End Port Line 46—Front Pump Control Valve-to-Hydraulic Oil Tank Port Line 47—Control Valve-to-Hydraulic Oil Tank Port Line 48—Front Pump Control Valve-to-Front Pump Pressure Sensor and Pump Regulator Port Line

Continued on next page

TM1670 (03FEB09)

33-3360-81

49—Arm Regenerative Solenoid Valve-to-Arm Regenerative Valve Port Line 50—Solenoid Valve Manifold PE Port-to-Front Pump Control Valve Port Line 51—Boom Down (Boom I) Pilot Cap-to-Boom Reduced Leakage Pilot Valve Port Line 52—Bucket Flow Control Pilot Valve A-to-Bucket Flow Control Pilot Valve B Port Line 53—Bucket Flow Control Pilot Valve B-to-Solenoid Valve Manifold DE Port Line 54—Arm Regenerative Valve-to-Solenoid Valve Manifold DD Port Line 55—Bucket Flow Control Pilot Valve A-to-Solenoid Valve Manifold DH Port Line 56—Pilot Shut-Off Valve-to-Solenoid Valve Manifold DP Port Line

33 3360 81

TX,33,GG2561 –19–24MAY00–5/9

330LC and 370 Excavator Repair 020409

PN=565

Hydraulic System

T116045

–UN–01JUL98

33 3360 82

Control Valve—Bottom Line Identification

Continued on next page

TM1670 (03FEB09)

33-3360-82

TX,33,GG2561 –19–24MAY00–6/9

330LC and 370 Excavator Repair 020409

PN=566

Hydraulic System 1—Left Control Valve 2—Right Control Valve 4—Right Propel Forward Work Port-to-Rotary Manifold Right Front Port Line 5—Right Propel Reverse Work Port-to-Rotary Manifold Right Rear Port Line 9—Right Pilot Cap Warm-Up and Air Bleed Circuit-to-Hydraulic Oil Tank Port Line 10—Left Pilot Cap Warm-Up and Air Bleed Circuit-to-Hydraulic Oil Tank Port Line 13—Boom Up Pilot Cap-to-Bucket Flow Control Pilot Valve A Port Line 16—Arm In (Arm I) Pilot Cap-to-Arm Rod End Reduced Leakage Pilot Valve Port Line 17—Swing Left Work Port-to-Swing Motor Front Port Line 19—Arm Head End Reduced Leakage Valve DR Port-to-Solenoid Valve Manifold DG Port Line 23—Boom Up Pilot Cap-to-Bucket Flow Control Pilot Valve A Port Line 28—Solenoid Valve Manifold PH Port-to-Rear Pump Control Valve Port Line

30—Pilot Pressure Regulating Valve-to-Control Valve Pilot Pressure Signal Passage Port Line 31—Propel Pilot Signal Passage-to-Shuttle Valve Port Line 32—Shuttle Valve-to-System Relief and Power Boost Valve Port Line 33—Power Boost Solenoid Valve-to-Shuttle Valve Port Line 34—Propel Speed Change Solenoid Valve-to-Rotary Manifold Port Line 35—Speed Sensing Solenoid Valve-to-Rear Pump Regulator Speed Sensing Port Line 36—Arm Regenerative Solenoid Valve-to-Arm Regenerative Valve Port Line 37—Pilot Shut-Off Valve-to-Solenoid Valve Manifold PF Port Line 38—Solenoid Valve Manifold DS Port-to-Hydraulic Oil Tank Port Line 39—Control Valve Return Passage-to-Oil Cooler Port Line 40—Rear Pump Outlet-to-Left Control Valve Port Line 41—Bucket Dump Work Port-to-Bucket Cylinder Rod End Port Line

42—Bucket Load Work Port-to-Bucket Cylinder Head End Port Line 43—Boom Reduced Leakage Pilot Valve Port-to-Orifice and Hydraulic Oil Tank Port Line 44—Boom Up Work Port-to-Boom Cylinder Head End Port Line 45—Boom Down Work Port-to-Boom Cylinder Rod End Port Line 46—Front Pump Control Valve-to-Hydraulic Oil Tank Port Line 47—Control Valve-to-Hydraulic Oil Tank Port Line 48—Front Pump Control Valve-to-Front Pump Pressure Sensor and Pump Regulator Port Line 49—Arm Regenerative Solenoid Valve-to-Arm Regenerative Valve Port Line 50—Solenoid Valve Manifold PE Port-to-Front Pump Control Valve Port Line 51—Boom Down (Boom I) Pilot Cap-to-Boom Reduced Leakage Pilot Valve Port Line 52—Bucket Flow Control Pilot Valve A-to-Bucket Flow Control Pilot Valve B Port Line 53—Bucket Flow Control Pilot Valve B-to-Solenoid Valve Manifold DE Port Line

54—Arm Regenerative Valve-to-Solenoid Valve Manifold DD Port Line 55—Bucket Flow Control Pilot Valve A-to-Solenoid Valve Manifold DH Port Line 56—Pilot Shut-Off Valve-to-Solenoid Valve Manifold DP Port Line 57—Solenoid Valve Manifold PG Port-to-Swing Park Brake Release Valve PG Port Line 58—Propel Pilot Controller Port 3-to-Right Propel Reverse Pilot Cap Port Line 59—Propel Pilot Controller Port 2-to-Left Propel Reverse Pilot Cap Port Line 60—Flow Regulator Valve Port 7-to-Bucket Load Pilot Cap Port Line 61—Propel Pilot Signal Passage-to-Hydraulic Oil Tank Port Line 62—Flow Regulator Valve Port 2-to-Boom II (Boom Down) Pilot Cap Port Line 63—Flow Regulator Valve Port 4-to-Arm I (Arm In) Pilot Cap Port Line 64—Flow Regulator Valve Port 5-to-Swing Left Pilot Cap Port Line

33 3360 83

TX,33,GG2561 –19–24MAY00–7/9

–UN–08DEC08

X9811

3. Disconnect lines (3—65). Install caps and plugs.

Continued on next page

TM1670 (03FEB09)

33-3360-83

TX,33,GG2561 –19–24MAY00–8/9

330LC and 370 Excavator Repair 020409

PN=567

Hydraulic System

CAUTION: The approximate weight of control valve is 240 kg (529 lb). Control Valve—Specification Control Valve—Weight .................................. 240 kg (529 lb) approximate

4. Remove control valve (A). 5. Repair or replace parts as necessary. 6. Install control valve (A). 7. Tighten cap screws (C). Control Valve—Specification Mounting Bracket-to-Valve Housing Cap Screw—Torque...................................... 205 N•m (151 lb-ft)

–UN–01JUL98

8. Check oil level in the hydraulic oil tank. Add oil as necessary. (See Hydraulic Oil in Group 0004.) 9. Do the Hydraulic Pump Start-Up Procedure. (See procedure in this group.)

T115347

33 3360 84

A—Control Valve B—Right Side Support Bracket C—Washer (4 used) D—Cap Screw (4 used) E—Left Side Support Bracket

TX,33,GG2561 –19–24MAY00–9/9

TM1670 (03FEB09)

33-3360-84

330LC and 370 Excavator Repair 020409

PN=568

Hydraulic System

33 3360 85

TM1670 (03FEB09)

33-3360-85

330LC and 370 Excavator Repair 020409

PN=569

Hydraulic System

Disassemble and Assemble Control Valve

T129481

–UN–25APR00

33 3360 86

Control Valve Components—Left Front View Continued on next page

TM1670 (03FEB09)

33-3360-86

CED,OUOE026,13 –19–13NOV01–1/22

330LC and 370 Excavator Repair 020409

PN=570

Hydraulic System 1—Left Control Valve (5-Spool) 2—Right Control Valve (4-Spool) 3—Rear Pump Control Valve 4—Flow Combiner Check Valve 5—Flow Combiner Valve 6—System Relief Valve Isolation Check Valve 7—System Relief Valve Isolation Check Valve 8—System Relief and Power Boost Valve 9—Left Propel Valve 10—Right Propel Valve 11—Auxiliary Valve 12—Bucket Valve 13—Boom II Valve 14—Boom I Valve

15—Boom Regenerative Valve (in Boom I Spool) 16—Arm I Valve 17—Arm II Valve 18—Arm Regenerative Valve (in Arm II Spool) 19—Check Valve and Orifice (in Arm II Spool) 20—Bypass Shut-Off Valve 21—Swing Valve 22—Arm Rod End Reduced Leakage Pilot Valve 23—Arm Rod End Reduced Leakage Check Valve 24—Swing Lift Check Valve 25—Power Passage-to-Arm I Neutral Passage Check Valve

26—Arm I Lift Check Valve 27—Not Used 28—Arm Head End Reduced Leakage Pilot Valve 29—Arm Head End Reduced Leakage Relief Valve 30—Arm Head End Reduced Leakage Check Valve 31—Arm Out Circuit Relief and Anti-Cavitation Valve 32—Boom II Power Passage Lift Check Valve 33—Auxiliary Power Passage Lift Check Valve 34—Auxiliary Circuit Relief and Anti-Cavitation Valve 35—Front Pump Bypass Inlet Port

Continued on next page

TM1670 (03FEB09)

33-3360-87

36—Propel Flow Control Valve 37—Left Propel Neutral Passage Lift Check Valve 38—Rear Pump Control Valve Pilot Inlet Filter 39—Pilot Pressure Signal Passage Filter 40—Propel Pressure Switch 41—Shuttle Valve 42—Solenoid Valve Manifold 43—Arm Regenerative Solenoid Valve 44—Speed Sensing Solenoid Valve 45—Propel Speed Change Solenoid Valve 46—Power Boost Solenoid Valve

33 3360 87

CED,OUOE026,13 –19–13NOV01–2/22

330LC and 370 Excavator Repair 020409

PN=571

Hydraulic System

T113974

–UN–05JUN98

33 3360 88

Control Valve Components—Right Rear View

Continued on next page

TM1670 (03FEB09)

33-3360-88

CED,OUOE026,13 –19–13NOV01–3/22

330LC and 370 Excavator Repair 020409

PN=572

Hydraulic System 1—Left Control Valve (5-Spool) 2—Right Control Valve (4-Spool) 5—Flow Combiner Valve 6—System Relief Valve Isolation Check Valve 7—System Relief Valve Isolation Check Valve 8—System Relief and Power Boost Valve 9—Left Propel Valve 10—Right Propel Valve 11—Auxiliary Valve 12—Bucket Valve 13—Boom II Valve 14—Boom I Valve 15—Boom Regenerative Valve (in Boom I Spool)

16—Arm I Valve 17—Arm II Valve 18—Arm Regenerative Valve (in Arm II Spool) 19—Check Valve and Orifice (in Arm II Spool) 20—Bypass Shut-Off Valve 21—Swing Valve 22—Arm Rod End Reduced Leakage Pilot Valve 42—Solenoid Valve Manifold 43—Arm Regenerative Solenoid Valve 44—Speed Sensing Solenoid Valve 45—Propel Speed Change Solenoid Valve

46—Power Boost Solenoid Valve 47—Orifice and Bucket Power Passage Lift Check Valve 48—Bucket Dump Circuit Relief and Anti-Cavitation Valve 49—Bucket Flow Control Poppet Valve 50—Bucket Flow Control Pilot Valve B 51—Boom Reduced Leakage Valve 52—Boom Manual Lower Release Screw 53—Boom Reduced Leakage Check Valve

Continued on next page

TM1670 (03FEB09)

33-3360-89

54—Boom I Power Passage Lift Check Valve 55—Boom Up Circuit Relief and Anti-Cavitation Valve 56—Orifice and Arm II Power Passage Lift Check Valve 57—Arm II Neutral Passage Lift Check Valve 58—Front Pump Control Valve 59—Front Pump Bypass Shut-Off Valve Outlet Port 60—Bypass Shut-Off Valve Pilot Port 61—Front Pump Control Valve Pilot Inlet Filter 62—Oil Cooler Bypass Valve

33 3360 89

CED,OUOE026,13 –19–13NOV01–4/22

330LC and 370 Excavator Repair 020409

PN=573

Hydraulic System

T113975

–UN–05JUN98

33 3360 90

Control Valve Components—Bottom View

Continued on next page

TM1670 (03FEB09)

33-3360-90

CED,OUOE026,13 –19–13NOV01–5/22

330LC and 370 Excavator Repair 020409

PN=574

Hydraulic System 1—Left Control Valve (5-Spool) 2—Right Control Valve (4-Spool) 5—Flow Combiner Valve 6—System Relief Valve Isolation Check Valve 7—System Relief Valve Isolation Check Valve 9—Left Propel Valve 10—Right Propel Valve 11—Auxiliary Valve 12—Bucket Valve 13—Boom II Valve 14—Boom I Valve 15—Boom Regenerative Valve (in Boom I Spool) 16—Arm I Valve 17—Arm II Valve

18—Arm Regenerative Valve (in Arm II Spool) 19—Check Valve and Orifice (in Arm II Spool) 21—Swing Valve 38—Rear Pump Control Valve Pilot Inlet Filter 39—Pilot Pressure Signal Passage Filter 42—Solenoid Valve Manifold 43—Arm Regenerative Solenoid Valve 44—Speed Sensing Solenoid Valve 45—Propel Speed Change Solenoid Valve 46—Power Boost Solenoid Valve

47—Orifice and Bucket Power Passage Lift Check Valve 49—Bucket Flow Control Poppet Valve 50—Bucket Flow Control Pilot Valve B 51—Boom Reduced Leakage Pilot Valve 53—Boom Reduced Leakage Check Valve 54—Boom I Power Passage Lift Check Valve 56—Orifice and Arm II Power Passage Lift Check Valve 57—Arm II Neutral Passage Lift Check Valve 59—Front Pump Bypass Shut-Off Valve Outlet Port

60—Bypass Shut-Off Valve Pilot Port 61—Front Pump Control Valve Pilot Inlet Filter 62—Oil Cooler Bypass Valve 63—Boom Down Circuit Relief and Anti-Cavitation Valve 64—Auxiliary Circuit Relief and Anti-Cavitation Valve 65—Bucket Load Circuit Relief and Anti-Cavitation Valve 66—Arm In Circuit Relief and Anti-Cavitation Valve 67—Bucket Flow Control Pilot Valve A

33 3360 91

1. Use three previous illustrations to locate individual components on assembled control valve.

Continued on next page

TM1670 (03FEB09)

33-3360-91

CED,OUOE026,13 –19–13NOV01–6/22

330LC and 370 Excavator Repair 020409

PN=575

Hydraulic System

TP59188

–UN–10JUN98

33 3360 92

Right Control Valve Assembly

Continued on next page

TM1670 (03FEB09)

33-3360-92

CED,OUOE026,13 –19–13NOV01–7/22

330LC and 370 Excavator Repair 020409

PN=576

Hydraulic System 0—Right Control Valve Assembly 1—Fitting, Plug (2 Used) 2—Fitting, Plug

3—O-Ring (2 Used) 4—O-Ring (6 Used) 5—O-Ring (6 Used)

6—O-Ring (5 Used) 7—Relief Valve (3 Used) 8—Relief Valve

IMPORTANT: Do not separate valve blocks unless necessary for cleaning and inspection. 2. Control Valve Blocks: Remove cap screw (10) and eight cap screws (11). Separate valve blocks.

9—Relief Valve 10—Screw 11—Screw (8 Used)

33 3360 93

screw (10) and eight cap screws (11). Control Valve—Specification Right Valve Block to Left Valve Block Cap Screw—Torque ................................... 155 N•m (115 lb-ft)

Install six O-rings (4), six O-rings (5), and five O-rings (6). Assemble valve blocks. Tighten cap

Continued on next page

TM1670 (03FEB09)

33-3360-93

CED,OUOE026,13 –19–13NOV01–8/22

330LC and 370 Excavator Repair 020409

PN=577

Hydraulic System

T115781

–UN–01JUL98

33 3360 94

Control Valve—Exploded View

Continued on next page

TM1670 (03FEB09)

33-3360-94

CED,OUOE026,13 –19–13NOV01–9/22

330LC and 370 Excavator Repair 020409

PN=578

Hydraulic System 1—Cap Screw (4 used) 2—Reduced Leakage Pilot Valve (2 used) 3—O-Ring (6 used) 4—Boom Manual Lower Valve 5—O-Ring (3 used) 6—Plug (6 used) 7—Plug 8—Plug 9—O-Ring (6 used) 10—Right Pilot Cap (Cover) 11—O-Ring (11 used) 12—Cap Screw (32 used) 13—Plug

14—Left Pilot Cap (Cover) 15—Cap Screw (4 used) 16—Swing Spool 17—Arm I Spool 18—Boom II Spool 19—Auxiliary Spool 20—Left Propel Spool 21—Left Control Valve Housing (5-Spool) 22—Pilot Cap (Cover) (5 used) 23—Pilot Cap (Cover) (2 used) 24—Plug 25—O-Ring (8 used) 26—Plug

27—O-Ring 28—Boom I Cover 29—Arm II Cover 30—O-Ring (10 used) 31—Right Control Valve Housing (4 Spool) 32—Bypass Shut-Off Spool 33—Arm II Spool 34—Boom I Spool 35—Bucket Spool 36—Right Propel Spool 37—Spring Seat (16 used) 38—Stopper

NOTE: It is not always necessary to remove the control valve to remove individual components. The letters A—C are used in the illustrations to indicate the location of parts in housings. 3. Reduced Leakage Pilot Valves and Boom Manual Lower Valve: Remove cap screws (1). Remove boom manual lower valve (4) and boom reduced leakage pilot valve (2). Remove cap screws (15). Remove arm rod end reduced leakage pilot valve (2).

39—Spring 40—Spring 41—Special Cap Screw (8 used) 42—Spring Seat (4 used) 43—Stopper (2 used) 44—Spring (2 used) 45—Spring (2 used) 46—Special Cap Screw (2 used) 47—Spring (7 used) 48—Spring (7 used) 49—Stopper (7 used)

33 3360 95

into the same bores from which they were removed for proper operation of machine. Remove spools (16—20 and 32—36) from control valves (21 and 31). For spools (20 and 36): Loosen special cap screw (46). Disassemble spring seat (42), springs (44 and 45) and stopper (43). For spools (16—19 and 33—35): Loosen special cap screw (41). Disassemble spring seat (37), springs (47 and 48) and stopper (49).

Install valves (2 and 4). Tighten cap screws. Control Valve—Specification Arm Reduced Leakage Pilot Valve-to-Left Pilot Cap (Cover) Cap Screw—Torque ................................................... 12 N•m (9 lb-ft) Boom Reduced Leakage Pilot Valve and Boom Manual Lower Valve-to-Right Piolt Cap (Cover) Cap Screw—Torque ...................................... 12 N•m (9 lb-ft)

4. Valve Spools: Disassemble valve for cleaning and inspections only. Valve is serviced as an assembly. Remove cap screws (12). Remove left and right upper pilot caps (10 and 14). IMPORTANT: The spools (16—20 and 32—36) are select fitted to bores in housing and are a different design for each function. Spools must be installed

For spool (32): Loosen special cap screw (41). Disassemble spring seat (37), springs (39 and 40) and stopper (38). Remove pilot caps (cover) cap screws (12). Remove pilot caps (cover) (22 and 23), boom I cover (28) and arm II cover (29). Inspect all parts for wear or damage. Replace as necessary. Install lower pilot cap. Tighten cap screws. Control Valve—Specification Lower Pilot Caps-to-Control Valve Housing Cap Screw— Torque....................................................................... 29 N•m (21 lb-ft)

Continued on next page

TM1670 (03FEB09)

33-3360-95

CED,OUOE026,13 –19–13NOV01–10/22

330LC and 370 Excavator Repair 020409

PN=579

Hydraulic System Clean threads of special cap screws (41 and 46). Apply cure primer and thread lock and sealer (high 33 strength) to threads of cap screws.

3360 96

Install spring seats, springs, stoppers and special cap screws on the respective spools. Tighten special cap screws.

Install spools (16—20 and 32—36). Install pilot caps (10 and 14). Tighten cap screws (12). Control Valve—Specification Upper Pilot Caps Cap Screw— Torque....................................................................... 29 N•m (21 lb-ft)

Control Valve—Specification Special Cap Screw-to-Spool— Torque....................................................................... 16 N•m (12 lb-ft)

Continued on next page

TM1670 (03FEB09)

33-3360-96

CED,OUOE026,13 –19–13NOV01–11/22

330LC and 370 Excavator Repair 020409

PN=580

Hydraulic System

33 3360 97

TM1670 (03FEB09)

33-3360-97

330LC and 370 Excavator Repair 020409

PN=581

Hydraulic System

T115782

–UN–01JUL98

33 3360 98

Continued on next page

TM1670 (03FEB09)

33-3360-98

CED,OUOE026,13 –19–13NOV01–12/22

330LC and 370 Excavator Repair 020409

PN=582

Hydraulic System 1—Plug 2—O-Ring 3—Piston 4—Piston 5—O-Ring (3 used) 6—Bushing 7—Spool 8—Spring

9—O-Ring 10—Plug 11—Cap Screw (4 used) 12—Arm Head End Reduced Leakage Pilot and Relief Valve Housing 13—O-Ring

5. Arm Head End Reduced Leakage Check Valve and Relief Valve: Remove cap screws (19) and remove arm head end reduced leakage check valve housing (24) from adapter (25). Remove cap screws (19) and remove adapter (25) from block. Remove cap screws (11). Remove arm head end reduced leakage pilot and relief valve housing (12) from arm head end reduced leakage check valve housing (24). Remove plug (23). Remove poppet (20) and spring (21) from arm head end reduced leakage check valve housing (24). NOTE: The relief valve (14) in the arm head end reduced leakage pilot and relief valve housing (12) is serviced as an assembly. The pressure setting for relief valve is adjusted at the factory and no adjustment procedure is available.

14—Relief Valve 15—Plug (2 used) 16—O-Ring (2 used) 17—O-Ring (2 used) 18—O-Ring (2 used) 19—Cap Screw (8 used) 20—Poppet

21—Spring 22—O-Ring 23—Plug 24—Arm Head End Reduced Leakage Check Valve Housing 25—Adapter

33 3360 99

Install plug (10) and tighten. Control Valve—Specification Arm Head End Reduced Leakage Pilot and Relief Valve Housing Plug—Torque ............................................. 74 N•m (55 lb-ft)

Install parts (2—4). Install plug (1) and tighten. Control Valve—Specification Arm Head End Reduced Leakage Pilot and Relief Valve Housing Plug—Torque ......................................... 137 N•m (101 lb-ft)

Install relief valve (14) and tighten. Control Valve—Specification Relief Valve-to-Arm Head End Reduced Leakage Pilot and Relief Valve Housing—Torque ................................. 74 N•m (55 lb-ft)

Install O-ring (22) onto plug (23).

Remove relief valve (14) as an assembly from arm head end reduced leakage pilot and relief valve housing (12). Do not loosen or remove the adjusting screw or nut.

Install poppet (20) and spring (21) into arm head end reduced leakage check valve housing (24).

Remove parts (1—4) and (5—10) from arm head end reduced leakage pilot and relief valve housing.

Control Valve—Specification Arm Head End Reduced Leakage Check Valve Housing Plug—Torque ........................................................ 390 N•m (288 lb-ft)

Inspect parts for wear or damage. Replace as necessary.

Install plug (23) and tighten.

Install parts (5—9).

Continued on next page

TM1670 (03FEB09)

33-3360-99

CED,OUOE026,13 –19–13NOV01–13/22

330LC and 370 Excavator Repair 020409

PN=583

Hydraulic System Install arm head end reduced leakage pilot and relief valve housing (12) in arm head end reduced leakage 33 check valve housing (24).

3360 ,100

Install arm head end reduced leakage check valve housing (24). Install cap screws (19) and tighten.

Install cap screws (11) and tighten. Control Valve—Specification Arm Head End Reduced Leakage Pilot and Relief Valve Housing-to-Arm Head End Reduced Leakage Check Valve Housing Cap Screw—Torque ..................................... 12 N•m (9 lb-ft)

Control Valve—Specification Arm Head End Reduced Leakage Check Valve Housing-to-Adapter Plate Cap Screw—Torque ....................................................... 108 N•m (80 lb-ft)

Install adapter (25) to valve block. Install cap screw (19) and tighten. Control Valve—Specification Arm Head End Reduced Leakage Check Valve Adapter Cap Screw—Torque ............................................... 108 N•m (80 lb-ft)

Continued on next page

TM1670 (03FEB09)

33-3360-100

CED,OUOE026,13 –19–13NOV01–14/22

330LC and 370 Excavator Repair 020409

PN=584

Hydraulic System

33 3360 ,101

TM1670 (03FEB09)

33-3360-101

330LC and 370 Excavator Repair 020409

PN=585

Hydraulic System

T115783

–UN–01JUL98

33 3360 ,102

Left Control Valve—5-Spool

Continued on next page

TM1670 (03FEB09)

33-3360-102

CED,OUOE026,13 –19–13NOV01–15/22

330LC and 370 Excavator Repair 020409

PN=586

Hydraulic System 1—Check Valve 2—Spring 3—O-Ring (5 used) 4—Plug 5—Check Valve (4 used) 6—Spring (4 used) 7—Plug (3 used) 8—Check Valve (2 used) 9—Spring (2 used) 10—O-Ring 11—Plug

12—Spacer 13—Propel Flow Control Valve 14—O-Ring 15—Plug (4 used) 16—O-Ring (4 used) 17—O-Ring (3 used) 18—Plug (2 used) 19—Flange 20—Cap Screw (4 used) 21—O-Ring (2 used)

6. Circuit Relief and Anti-Cavitation Valves: Disassemble valves for cleaning and inspection only. Valves are serviced as assemblies. Remove auxiliary circuit relief and anti-cavitation valves (27) and boom down circuit relief and anti-cavitation valve from left control valve housing. Remove arm-out circuit relief and anti-cavitation valve (37) from left control valve housing. Inspect valves for wear or damage. Replace as necessary. Install valves in housing and tighten. Control Valve—Specification Circuit Relief and Anti-Cavitation Valves-to-Housing—Torque...................................... 73 N•m (54 lb-ft)

7. Rear Pump Control Valve (28): Disassemble valve for cleaning and inspection only. Valve is serviced as an assembly. Control Valve—Specification Rear Pump Control Valve-to-Housing—Torque ....................................... 73 N•m (54 lb-ft)

8. Check Valves: Remove cap screws (24). Remove cover (39). Remove spacer (12), spring (6) and auxiliary power passage lift check valve (5).

22—Cover (2 used) 23—Cap Screw (8 used) 24—Cap Screw (4 used) 25—Plug 26—O-Ring (3 used) 27—Circuit Relief Valve (3 used) 28—Valve 29—O-Ring 30—O-Ring

31—O-Ring 32—Plug (3 used) 33—Cover 34—Cap Screw (4 used) 35—O-Ring 36—O-Ring 37—Circuit Relief Valve 38—O-Ring (2 used) 39—Cover 40—O-Ring (2 used)

33 3360 ,103

Remove plug (4). Remove spring (2) and arm rod end reduced leakage check valve (1). Remove lift propel neutral passage, boom II power passage and swing lift check valves. Remove plug (7), spring (6) and poppet (5). Install check valves and tighten plugs. Control Valve—Specification Check Valve Plug—Torque .................................. 245 N•m (181 lb-ft)

Install flange (19) and cap screws (20). Control Valve—Specification Flange Cap Screw—Torque ..................................... 57 N•m (42 lb-ft)

Install cover (39) and cap screws (24). Control Valve—Specification Cover Cap Screw—Torque ...................................... 57 N•m (42 lb-ft)

9. Propel Flow Control Valve (13): Disassemble valve for cleaning and inspection only. Valve is serviced as an assembly. Control Valve—Specification Propel Flow Control Valve-to-Housing Cap Screw— Torque................................................................... 162 N•m (119 lb-ft)

Remove cap screws (20). Remove flange (19). Remove power passage-to-arm I neutral passage check valve and arm I lift check valve (8) and spring (9).

Continued on next page

TM1670 (03FEB09)

33-3360-103

CED,OUOE026,13 –19–13NOV01–16/22

330LC and 370 Excavator Repair 020409

PN=587

Hydraulic System

T115784

–UN–01JUL98

33 3360 ,104

Continued on next page

TM1670 (03FEB09)

33-3360-104

CED,OUOE026,13 –19–13NOV01–17/22

330LC and 370 Excavator Repair 020409

PN=588

Hydraulic System 1—Plug 2—O-Ring 3—Spring 4—Check Valve 5—Valve 6—Plug

7—O-Ring 8—Plug 9—Plug 10—Check Valve 11—Spring 12—O-Ring

13—Plug 14—Valve 15—Valve 16—Check Valve 17—Spring 18—Plug

10. Check Valves: Remove plug and remove orifice and arm II power passage lift check valve (5) from right control valve housing. Remove plugs (1) and springs (3). Remove arm II neutral passage lift check valve and boom I power passage lift check valve (4). Remove plug (18). Remove spring (17) and boom reduced leakage check valve (16). Remove plug (13). Remove spring (11) and orifice and bucket power passage lift check valve (10). Install check valve (16) and spring (17). Install plug (18) and tighten. Control Valve—Specification Boom Reduced Leakage Check Valve Plug—Torque.............................................. 245 N•m (181 lb-ft)

Install check valve (10) and spring (11). Install plug (13) and tighten.

33 3360 ,105

Control Valve—Specification Orifice and Bucket Power Passage Lift Check Valve Plug—Torque ............................................................ 73 N•m (54 lb-ft)

Install check valve (4) and spring (3). Install plugs (1) and tighten. Control Valve—Specification Boom I Power Passage Lift Check Valve and Arm II Neutral Passage Lift Check Valve Plug—Torque ........................................................ 245 N•m (181 lb-ft)

11. Bucket Flow Control Poppet Valve: Remove cap screw (23). Remove bucket flow control valve (14). Remove bucket flow control poppet valve (15). Install valve (15) and valve (14). Install cap screws (23) and tighten. Control Valve—Specification Bucket Flow Control Valve Cap Screw—Torque ......................................................... 57 N•m (42 lb-ft)

Continued on next page

TM1670 (03FEB09)

19—Plug 20—O-Ring 21—Plug 22—O-Ring 23—Cap Screw (4 used) 24—O-Ring (2 used)

33-3360-105

CED,OUOE026,13 –19–13NOV01–18/22

330LC and 370 Excavator Repair 020409

PN=589

Hydraulic System

T115786

–UN–01JUL98

33 3360 ,106

Continued on next page

TM1670 (03FEB09)

33-3360-106

CED,OUOE026,13 –19–13NOV01–19/22

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PN=590

Hydraulic System 1—Cap Screw (8 used) 2—Cap Screw 3—Circuit Relief Valve 4—Plug 5—O-Ring

6—Circuit Relief Valve 7—Valve 8—Plug 9—O-Ring 10—O-Ring

11—O-Ring 12—Name Plate 13—Rivet 14—O-Ring

12. Circuit Relief and Anti-Cavitation Valves (3 and 6): Disassemble valves for cleaning and inspection only. Valves are serviced as assemblies. The right control valve housing contains the boom up, bucket dump, arm in and bucket load circuit relief valves.

15—O-Ring 16—O-Ring 17—O-Ring (3 used) 18—O-Ring

33 3360 ,107

13. Front Pump Control Valve: Disassemble valves for cleaning and inspection only. Valves are serviced as assemblies. Control Valve—Specification Front Pump Control Valve-to-Housing—Torque ....................................... 73 N•m (54 lb-ft)

Tighten valves into housing. Control Valve—Specification Circuit Relief and Anti-Cavitation Valve-to-Housing—Torque ....................................... 73 N•m (54 lb-ft)

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TM1670 (03FEB09)

33-3360-107

CED,OUOE026,13 –19–13NOV01–20/22

330LC and 370 Excavator Repair 020409

PN=591

Hydraulic System

T115785

–UN–01JUL98

33 3360 ,108

Continued on next page

TM1670 (03FEB09)

33-3360-108

CED,OUOE026,13 –19–13NOV01–21/22

330LC and 370 Excavator Repair 020409

PN=592

Hydraulic System 1—Plug 2—O-Ring 3—Spring 4—Poppet 5—O-Ring 6—System Relief and Power Boost Valve

7—O-Ring 8—O-Ring 9—O-Ring 10—Plug 11—Orifice (2 used) 12—Flow Combiner Valve Housing

13—O-Ring 14—Plug 15—Spring 16—Spring 17—O-Ring

14. Flow Combiner Valve: Remove parts (15—18, 21 and 22) from flow combiner valve housing.

18—Plug 19—Name Plate 20—Cap Screw 21—Spool 22—Pin

33 3360 ,109

Tighten valve (6) into flow combiner valve housing. Control Valve—Specification System Relief and Power Boost Valve-to-Housing—Torque ....................................... 74 N•m (55 lb-ft)

Remove plug (14). Remove orifices (11). Install parts (15—18, 21 and 22) and (11 and 14). Control Valve—Specification Flow Combiner Valve Orifice— Torque........................................................................... 9 N•m (7 lb-ft) Flow Combiner Valve Plug— Torque....................................................................... 15 N•m (11 lb-ft) Flow Combiner Valve Spool-to-Housing Plug (18)— Torque....................................................................... 74 N•m (54 lb-ft)

16. System Relief Valve Isolation Check Valve: Remove parts (1—4). Install parts (2—4). Install plugs (1) and tighten. Control Valve—Specification System Relief Valve Isolation Check Valve Plug—Torque .................................. 245 N•m (181 lb-ft)

15. System Relief and Power Boost Valve: Disassemble valves for cleaning and inspection only. Valves are serviced as assemblies.

CED,OUOE026,13 –19–13NOV01–22/22

Remove and Install Hydraulic Oil Tank

T7869AT

–UN–12NOV92

A—Vent Plug

3. Remove hood and associated hardware.

Continued on next page

TM1670 (03FEB09)

33-3360-109

CED,OUOE026,2 –19–24MAY00–1/8

330LC and 370 Excavator Repair 020409

PN=593

Hydraulic System NOTE: It is not necessary to drain and remove the hydraulic oil tank if only thereturn filter element is 33 being removed. (See procedures in this group.)

–UN–05NOV92

4. Remove drain plug (F) to drain hydraulic oil tank. Approximate oil capacity is 159 L (42 gal).

T7869BN

F—Drain Plug

–UN–01JUL98

CED,OUOE026,2 –19–24MAY00–2/8

T115425

3360 ,110

A—Hose Clamp B—Hose Clamp C—Hose D—Hose Clamp

E—Suction Pipe F—Hose G—Pipe Elbow (Manifold) H—Cap Screw (8 used)

I—O-Ring J—Hose K—Pipe Elbow (Manifold) L—O-Ring

M—Suction Pipe-to-Pilot Pump Line N—O-Ring O—Elbow Fitting

5. Disconnect line (M) from fitting (O) on suction pipe (E). Install plug.

7. Loosen hose clamps (A and B) at hydraulic tank connection.

6. Remove cap screws (H) to disconnect pipe elbows (G and K) from hydraulic pumps.

8. Remove parts (A—G and I—K).

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TM1670 (03FEB09)

33-3360-110

CED,OUOE026,2 –19–24MAY00–3/8

330LC and 370 Excavator Repair 020409

PN=594

Hydraulic System 9. Loosen nuts on couplings (B). Slide couplings on to return lines (D and E). Install caps and plugs. 33 3360 ,111

T115431

–UN–01JUL98

A—Hydraulic Oil Tank B—Coupling (2 used) C—Seal (4 used) D—Return Line E—Return Line

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33-3360-111

CED,OUOE026,2 –19–24MAY00–4/8

330LC and 370 Excavator Repair 020409

PN=595

Hydraulic System

T115430

–UN–01JUL98

33 3360 ,112

A—Hydraulic Oil Tank B—Hydraulic Oil Tank-to-Control Valve Arm Rod End Reduced Leakage Pilot Valve Rear Side Port C—Hydraulic Oil Tank-to-Control Valve Boom Reduced Leakage Pilot Valve Rear Side Port

D—Hydraulic Oil Tank-to-Control Valve Swing Valve Rear Port E—Hydraulic Oil Tank-to-Control Valve Bypass Shut-Off Valve Rear Port

F—Hydraulic Oil Tank-to-Control Valve Rear Pump Control Valve Front Port G—Hydraulic Oil Tank-to-Control Valve Bottom Front Left Port

H—Hydraulic Oil Tank-to-Control Valve Rear Right Side Port

10. Disconnect lines (B—H). Install caps and plugs.

Continued on next page

TM1670 (03FEB09)

33-3360-112

CED,OUOE026,2 –19–24MAY00–5/8

330LC and 370 Excavator Repair 020409

PN=596

Hydraulic System 11. Disconnect line (C). 33 3360 ,113

12. Disconnect wiring harness for hydraulic oil level switch (B).

T115429

–UN–01JUL98

A—Hydraulic Oil Tank B—Hydraulic Oil Level Switch C—Hydraulic Oil Tank-to-Right Side Port of Solenoid Manifold Block

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TM1670 (03FEB09)

33-3360-113

CED,OUOE026,2 –19–24MAY00–6/8

330LC and 370 Excavator Repair 020409

PN=597

Hydraulic System

T115427

–UN–01JUL98

33 3360 ,114

A—Hydraulic Oil Tank B—Hydraulic Oil Tank-to-Rear Pump Regulator Side Port C—Clamp D—Cap Screw E—Hydraulic Oil Tank-to-Front Pump Regulator Side Port

F—Test Point G—Test Point H—Washer (4 used) I—Lock Washer (4 used) J—Cap Screw (4 used)

K—Hydraulic Oil Tank-to-Control Valve Right Side Rear Right Port L—Hydraulic Oil Tank-to-Control Valve Rear Pump Control Valve Bottom Left Port

13. Disconnect lines (B, E, K and L). Install caps and plugs.

M—Clamp N—Cap Screw

CAUTION: The approximate weight of hydraulic oil tank is 150 kg (331 lb).

14. Disconnect wiring harness from test points (F and G).

Hydraulic Oil Tank—Specification Hydraulic Oil Tank—Weight ................... 150 kg (331 lb) approximate

15. Remove cap screws (D and N) to remove clamps (L and M).

Remove hydraulic oil tank using a hoist and lifting straps.

16. Remove water separator. (See procedure in Group 0560.)

19. Repair or replace parts as necessary. 20. Install hydraulic oil tank.

17. Remove harness clamps as needed. 18. Remove cap screws (J), lock washers (I) and washers (H) from bottom of tank.

Hydraulic Oil Tank—Specification Frame-to-Oil Tank Cap Screw—Torque ..................................................... 205 N•m (151 lb-ft)

Continued on next page

TM1670 (03FEB09)

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CED,OUOE026,2 –19–24MAY00–7/8

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PN=598

Hydraulic System Return Line-to-Oil Tank Coupling Nut—Torque .......................................... 11.0 N•m (97 lb-in.) Hose-to-Oil Tank Elbow Suction Line T-Bolt Type Clamp— Torque..................................................................... 4.0 N•m (35 lb-in.)

21. Connect wiring harness connectors, clamps and oil lines. 22. Add hydraulic oil to tank until it is between marks on sight glass. (See Hydraulic Oil in Group 0004.)

IMPORTANT: Hydraulic pump will be damaged if not filled with oil before starting. Procedure must be performed to fill pump housing whenever oil has been drained from the pump or hydraulic oil tank. 23. Do Hydraulic Pump Start-Up Procedure. (See procedure in this group.)

CED,OUOE026,2 –19–24MAY00–8/8

TM1670 (03FEB09)

33-3360-115

330LC and 370 Excavator Repair 020409

PN=599

33 3360 ,115

Hydraulic System

Disassemble and Assemble Hydraulic Oil Tank

T115467

–UN–01JUL98

33 3360 ,116

Continued on next page

TM1670 (03FEB09)

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CED,OUOE026,8 –19–24MAY00–1/2

330LC and 370 Excavator Repair 020409

PN=600

Hydraulic System 1—Cap Screw (6 used) 2—O-Ring 3—Plug 4—Filter 5—O-Ring 6—Allen Screw (4 used) 7—Housing 8—Packing 9—Cap Screw (6 used)

10—Cover 11—O-Ring 12—Nut (3 used) 13—Rod 14—Suction Strainer 15—Washer Seal (4 used) 16—Cap Screw (2 used) 17—Gauge 18—Washer (4 used)

19—Lock Washer (4 used) 20—Cap Screw (4 used) 21—Plug 22—Cap Screw and Lock Washer (6 used) 23—Suction Pipe 24—O-Ring 25—Oil Cooler Bypass Valve 26—Snap Ring

NOTE: It is not necessary to drain and remove the hydraulic oil tank if only the return filter element (30) is being removed. (See procedures in this group.) 1. Tighten cap screws (1, 9 and 22). Hydraulic Oil Tank—Specification Cover-to-Oil Tank Cap Screw— Torque....................................................................... 49 N•m (36 lb-ft)

2. Adjust rod (13) so length from end of rod to bottom of filter (screen) (14) is to specification. Tighten nuts (12) at top end of rod so top nut is the specified

27—Cap Screw 28—Bracket 29—Level Switch 30—Filter 31—Valve 32—Spring 33—O-Ring 34—Cover

33 3360 ,117

distance from end of rod. Hydraulic Oil Tank—Specification Rod and Suction Strainer— Length .................................................. 702 mm (27.6 in.) from end of rod to bottom of suction strainer Distance ................................................. 20 mm (0.79 in.) from end of rod to top nut

Tighten nut (12). Hydraulic Oil Tank—Specification Rod-to-Suction Strainer Nut— Torque.................................................................... 17 N•m (153 lb-in.)

CED,OUOE026,8 –19–24MAY00–2/2

Remove and Install Return Filter and Bypass Valve

T7869AT

–UN–12NOV92

Continued on next page

TM1670 (03FEB09)

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CED,OUOE026,7 –19–18JUN98–1/3

330LC and 370 Excavator Repair 020409

PN=601

Hydraulic System 2. Hold down cover (A) against light spring (D) force when removing last two cap screws (B).

–UN–04MAY93

3. Remove spring (D), filter bypass valve (E) and return filter element (F).

T7995AL

4. Inspect element for metal particles and debris. Check for metal particles and debris at bottom of filter case. Excessive amounts of brass and steel particles can indicate a hydraulic pump, motor or valve malfunction, or a malfunction in process. A rubber type of material can indicate a cylinder packing problem. As necessary, drain hydraulic oil tank and clean filter case and tank. Approximate oil capacity is 159 L (42 gal).

–UN–20OCT88

A—Cover B—Cap Screw and Lock Washer (6 used) C—O-Ring D—Spring E—Filter Bypass Valve F—Return Filter Element

T6557GN

33 3360 ,118

Continued on next page

TM1670 (03FEB09)

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CED,OUOE026,7 –19–18JUN98–2/3

330LC and 370 Excavator Repair 020409

PN=602

Hydraulic System 5. Install element (D) making sure it is pushed down on its seat at bottom of case. 33 3360 ,119

6. Install filter bypass valve (E), spring (C), O-ring (F), cover (A) and cap screws (B). Tighten cap screws. Hydraulic Oil Tank—Specification Return Filter Cover-to-Hydraulic Oil Tank Cap Screw—Torque ......................................... 49 N•m (36 lb-ft)

7. Add hydraulic oil as necessary. (See Hydraulic Oil in Group 0004.)

–UN–18OCT88

IMPORTANT: Hydraulic pump will be damaged if not filled with oil before starting. Procedure must be performed to fill pump housing whenever oil has been drained from the pump or hydraulic oil tank.

T6457ED

8. If hydraulic oil tank was drained, do Hydraulic Pump Start-Up Procedure. (See procedure in this group.) A—Cover B—Cap Screw C—Spring D—Element E—Filter Bypass Valve F—O-Ring

CED,OUOE026,7 –19–18JUN98–3/3

Remove and Install Suction Strainer

T7995AM

–UN–04MAY93

A—Filler Cap B—Vent Plug C—Cover

3. Remove filler cap (A) and cover (C).

Continued on next page

TM1670 (03FEB09)

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PN=603

Hydraulic System 4. Remove parts (D—H). Replace parts as necessary. IMPORTANT: To ensure suction strainer is held in position on suction tube, the rod and suction strainer must be adjusted to the correct length. 5. Tighten nuts at top end of rod so top nut is 20 mm (0.79 in.) from end of rod. Adjust rod so the length from end of rod to the bottom of suction strainer is to specification. Tighten nut (I).

T6557GL

–UN–20OCT88

Hydraulic Oil Tank—Specification Rod-to-Suction Strainer Nut— Torque .......................................................................... 17 N•m (153 lb-in.) Rod and Suction Strainer— Distance ................................................. 20 mm (0.79 in.) from end of rod to top nut Length .................................................. 702 mm (27.6 in.) from end of rod to bottom of suction strainer

6. Install suction strainer and rod (D and E) making sure it is pushed down on suction tube at bottom of oil tank. 7. Install cover (C). Make sure rod is through hole in cover. Tighten cap screws.

–UN–25MAR97

Hydraulic Oil Tank—Specification Cover-to-Hydraulic Oil Tank Cap Screw—Torque ................................................................ 49 N•m (36 lb-ft)

Install parts (A, B, and F—H).

T108554

33 3360 ,120

8. Add hydraulic oil to tank until it is between marks on sight glass. (See Hydraulic Oil in Group 0004.) A—Filler Cap B—Vent Plug C—Cover D—Rod and Nuts E—Suction Strainer F—Housing G—Relief Valve H—Filter I—Nut J—702 mm (27.6 in.) K—20 mm (0.79 in.)

Continued on next page

TM1670 (03FEB09)

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CED,OUOE026,6 –19–18JUN98–2/3

330LC and 370 Excavator Repair 020409

PN=604

Hydraulic System IMPORTANT: Hydraulic pump will be damaged if not filled with oil before starting. Procedure must be performed to fill pump housing whenever oil has been drained from the pump or hydraulic oil tank.

33 3360 ,121

9. Do Hydraulic Pump Start-Up Procedure. (See procedure in this group.)

CED,OUOE026,6 –19–18JUN98–3/3

Disassemble and Assemble Hydraulic Oil Tank Relief Valve and Breather Filter Cap

T7869AT

–UN–12NOV92

Continued on next page

TM1670 (03FEB09)

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TX,33,GG2571 –19–18MAR97–1/2

330LC and 370 Excavator Repair 020409

PN=605

Hydraulic System 2. Insert a 4 mm hex key wrench in base and turn to release locking pin. Remove cap (A). 3. Remove cap screws (E). Remove parts (B—D). –UN–04MAY93

Replace parts as necessary.

T7995AX

–UN–04MAY93

T7995AN

A—Cap B—Breather Filter C—Seal D—Relief Valve E—Cap Screw (3 used)

TX,33,GG2571 –19–18MAR97–2/2

Remove and Install Restriction Valve

–UN–12NOV92

T7869AT

33 3360 ,122

1. Loosen vent plug (A) to release air pressure from hydraulic oil tank. 2. Pull a vacuum in hydraulic oil tank using a vacuum pump or drain hydraulic oil tank. Approximate oil capacity is 159 L (42 gal).

A—Vent Plug

Continued on next page

TM1670 (03FEB09)

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CED,OUOE026,5 –19–18JUN98–1/2

330LC and 370 Excavator Repair 020409

PN=606

Hydraulic System 3. Loosen T-bolt type hose clamps on coupling (C). Slide hose onto oil cooler-to-hydraulic oil tank line (A). 33 3360 ,123

4. Repair or replace restriction valve (E) and snap ring (D). 5. Tighten T-bolt type hose clamps on coupling (C). Restriction Valve—Specification Coupling T-Bolt Type Hose Clamp—Torque ............................................................. 4.4 N•m (40 lb-in.)

–UN–01JUL98

6. Check oil level in hydraulic oil tank. Add oil as necessary. (See Hydraulic Oil in Group 0004.)

7. Do Hydraulic Pump Start-Up Procedure. (See procedure in this group.)

T115578

IMPORTANT: Hydraulic pump will be damaged if not filled with oil before starting. Procedure must be performed to fill pump housing whenever oil has been drained from the pump or hydraulic oil tank. A—Oil Cooler-to-Hydraulic Oil Tank Line B—Oil Cooler C—Coupling D—Snap Ring E—Restriction Valve

CED,OUOE026,5 –19–18JUN98–2/2

Remove and Install Oil Cooler Bypass Valve

T7869AT

–UN–12NOV92

CAUTION: The hydraulic oil tank is pressurized. High pressure release of oil from pressurized system can cause serious burns or penetrating injury. Release pressure from tank by loosening vent plug. It is not necessary to remove vent plug. 1. Loosen vent plug (A) to release air pressure from hydraulic oil tank. 2. Pull a vacuum in hydraulic oil tank using a vacuum pump or drain hydraulic oil tank. Approximate oil capacity is 159 L (42 gal).

A—Vent Plug

Continued on next page

TM1670 (03FEB09)

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CED,OUOE027,268 –19–27MAY98–1/3

330LC and 370 Excavator Repair 020409

PN=607

Hydraulic System

T115625

–UN–01JUL98

33 3360 ,124

A—Cap Screw (2 used) B—Clamp (2 used) C—Oil Cooler-to-Hydraulic Oil Tank Line D—Plug E—O-Ring F—Plug

G—O-Ring H—Seal I—Coupling J—Seal K—Oil Cooler Valve L—Snap Ring M—Seal

N—Coupling O—Seal P—Control Valve-to-Hydraulic Oil Tank Line Q—Cap Screw (4 used) R—O-Ring

3. Loosen nuts on coupling (N). Slide coupling onto control valve-to-hydraulic oil tank line (P). Remove

cap screws (Q) and split flanges (S) and remove line.

Continued on next page

TM1670 (03FEB09)

S—Split Flange (2 used) T—Seal U—Coupling V—Seal W—Snap Ring X—Restriction Valve

33-3360-124

CED,OUOE027,268 –19–27MAY98–2/3

330LC and 370 Excavator Repair 020409

PN=608

Hydraulic System 4. Repair or replace oil cooler bypass valve (K). 5. Tighten cap screws and nuts on coupling. Oil Cooler Bypass Valve—Specification Control Valve-to-Hydraulic Oil Tank Coupling Cap Screw and Nut—Torque ....................................................... 11.4 N•m (100 lb-in.)

6. Check oil level in hydraulic oil tank. Add oil as necessary. (See Hydraulic Oil in Group 0004.)

IMPORTANT: Hydraulic pump will be damaged if not filled with oil before starting. Procedure must be performed to fill pump housing whenever oil has been drained from the pump or hydraulic oil tank.

33 3360 ,125

7. Do Hydraulic Pump Start-Up Procedure. (See procedure in this group.)

CED,OUOE027,268 –19–27MAY98–3/3

Remove and Install Radiator and Oil Cooler

–UN–23AUG88

CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns.

TS281

Continued on next page

TM1670 (03FEB09)

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CED,OUOE024,216 –19–18MAY98–1/3

330LC and 370 Excavator Repair 020409

PN=609

Hydraulic System 3. Remove plug to drain hydraulic oil from oil cooler. 4. Remove radiator expansion tank. (See procedure in this group.) 5. Remove charge air cooler. (See procedure in Group 0520.) NOTE: It is not necessary to evacuate the air conditioning system. 6. Remove cap screws from air conditioning condenser. (See procedure in Group 1830). 7. Remove fan, shroud, and guards. (See procedure in this group.) 8. Loosen clamp and remove lower radiator hose. –UN–17JUN98

9. Loosen clamps. Remove hoses (F and J). 10. Remove cap screws (D). Remove cover (E). 11. Remove cap screws (A, C, G, and I). Remove spacers (B). CAUTION: Use appropriate lifting device for heavy components. NOTE: The radiator and oil cooler are removed as an assembly. 12. Remove radiator and oil cooler assembly. 13. Disassemble oil cooler and radiator. (See procedure in this group.)

T115120

33 3360 ,126

A—Cap Screw (2 used) B—Spacer (2 used) C—Cap Screw D—Cap Screw (2 used) E—Cover F—Upper Hose G—Cap Screw H—Support I—Cap Screw (4 used) J—Lower Hose

14. Repair or replace as necessary. 15. Assemble oil cooler and radiator. (See procedure in this group.) 16. Install radiator and oil cooler assembly. 17. Install spacers (B) and tighten cap screws (A, C, G, and I). 18. Install cover (E). Tighten cap screws (D).

Continued on next page

TM1670 (03FEB09)

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CED,OUOE024,216 –19–18MAY98–2/3

330LC and 370 Excavator Repair 020409

PN=610

Hydraulic System 19. Install hoses (F and J). Tighten clamps. 33 3360 ,127

20. Install lower radiator hose. Tighten clamp. 21. Install fan, shroud, and guards. (See procedure in this group.) 22. Install air conditioning condenser. (See procedure in Group 1830.) 23. Install charge air cooler. (See procedure in Group 0520.) 24. Install radiator expansion tank. (See procedure in this group.) 25. Fill hydraulic tank. Approximate capacity is 159 L (42 gal). 26. Fill radiator and expansion tank with coolant. Approximate capacity is 30 L (8 gal).

CED,OUOE024,216 –19–18MAY98–3/3

TM1670 (03FEB09)

33-3360-127

330LC and 370 Excavator Repair 020409

PN=611

Hydraulic System

Disassemble and Assemble Radiator and Oil Cooler Assembly

T115839

–UN–01JUL98

33 3360 ,128

Continued on next page

TM1670 (03FEB09)

33-3360-128

CED,OUOE024,217 –19–19MAY98–1/2

330LC and 370 Excavator Repair 020409

PN=612

Hydraulic System A—Wing Nut and Washer (2 used) B—Radiator Screen (2 used) C—Cap Screw (3 used) D—Washer (3 used) E—Forward Support

F—Oil Cooler G—Cap Screw (4 used) H—Washer (4 used) I—Radiator J—Rear Support K—Washer (3 used)

L—Cap Screw (3 used) M—Spacer N—Lower Support O—Lock Washer (4 used) P—Washer (4 used) Q—Cap Screw (4 used)

R—Bottom Bracket S—Washer (2 used) T—Cap Screw (2 used) U—Washer (2 used) V—Cap Screw (2 used) W—Upper Bracket

33 3360 ,129

CED,OUOE024,217 –19–19MAY98–2/2

Remove and Install Boom Cylinder NOTE: Procedure is the same for both left and right boom cylinders; right boom cylinder is shown. –UN–10JAN97

1. Park machine on a firm, level surface.

T106031

2. Retract arm and bucket cylinders. Lower boom so bucket is on ground. 3. Stop engine.

CED,OUOE026,9 –19–03FEB09–1/5

–UN–12NOV92

T7869AT

4. Loosen vent plug (A) to release air pressure from hydraulic oil tank. A—Vent Plug

Continued on next page

TM1670 (03FEB09)

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CED,OUOE026,9 –19–03FEB09–2/5

330LC and 370 Excavator Repair 020409

PN=613

Hydraulic System 5. Disconnect lubricant line at rod end of cylinder. CAUTION: The approximate weight of boom cylinder is 324 kg (714 lb). –UN–10MAR97

Boom Cylinder—Specification Boom Cylinder—Weight ................................ 324 kg (714 lb) approximate

T107895

6. Connect boom cylinder (F) to hoist using a lifting strap. 7. Remove nuts (C), cap screw (A), retainer (B) and shims (D). Take notice of location of shim for assembly. 8. Push boom cylinder-to-boom pin (E) into boom. Lower boom cylinder (F) onto a floor stand.

–UN–30DEC96

A—M20 Cap Screw B—Retainer C—M20 Nut (2 used) D—Shim (Washer) (As Required) E—Boom Cylinder-to-Boom Pin F—Boom Cylinder

T105828

33 3360 ,130

Continued on next page

TM1670 (03FEB09)

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CED,OUOE026,9 –19–03FEB09–3/5

330LC and 370 Excavator Repair 020409

PN=614

Hydraulic System

33 3360 ,131

9. Disconnect lines (G) from cylinder.

X9811

10. Take notice of washer (J) locations for assembly. Remove parts (H—K) to remove cylinder. 11. Repair or replace cylinder. 12. Install washers (J) equally on each side of cylinder head end to get minimum amount of clearance in joint.

–UN–03DEC97

13. Align pin bores so dust seals are not damaged as boom cylinder-to-frame pin (K) is installed.

Boom Cylinder—Specification Boom Cylinder-to-Frame Pin M20 Cap Screw Nut—Torque ........................... 540 N•m (400 lb-ft) tighten nut against nut, not the retainer

14. Connect lines (G).

T112401

Tighten nuts (I) against each other, not the retainer. Cap screw (H) must be free to turn in hole.

G—Rod End-to-Boom Section Bottom Port Line —Head End-to-Boom Section Top Port Line H—M20 Cap Screw I—M20 Nut (2 used) J—Washer (As Required) K—Boom Cylinder-to-Frame Pin

Continued on next page

TM1670 (03FEB09)

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CED,OUOE026,9 –19–03FEB09–4/5

330LC and 370 Excavator Repair 020409

PN=615

Hydraulic System

–UN–30DEC96

IMPORTANT: Trapped air suddenly compressed in a cylinder is heated and ignites the oil 33 used for assembly causing cap seal and 3360 ring damage. Start with cylinder rod ,132 retracted and the rod end filled with clean oil. Connect the cylinder head end and lines. Operate function to slowly extend rod. Procedure will eliminate most of the air and reduce the possibility of damage.

T105828

15. Start the engine. 16. Slowly extend boom cylinder (F) to align pin bores so dust seals are not damaged as cylinder-to-boom pin (E) is installed. 17. Install shims (D) to get minimum amount of clearance between boom and cylinder rod end.

–UN–10MAR97

Install retainer (B), cap screw (A) and nuts (C). Tighten nuts against each other, not the retainer. Cap screw must be free to turn in hole.

18. Connect lubricant line. 19. Lubricate all pivot joints. (See Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease.)

T107895

Boom Cylinder—Specification Boom Cylinder-to-Boom Pin M20 Cap Screw Nut—Torque ........................... 540 N•m (400 lb-ft) tighten nut against nut, not the retainer A—M20 Cap Screw B—Retainer C—M20 Nut (2 used) D—Shim (As Required) E—Boom Cylinder-to-Boom Pin F—Boom Cylinder

20. See Hydraulic Cylinder Bleed Procedure. (See procedure in this group.) 21. Check oil level in hydraulic oil tank. Add oil as necessary. (See Hydraulic Oil.)

CED,OUOE026,9 –19–03FEB09–5/5

TM1670 (03FEB09)

33-3360-132

330LC and 370 Excavator Repair 020409

PN=616

Hydraulic System

Remove and Install Arm Cylinder 33 3360 ,133

1. Park machine on a firm, level surface.

–UN–10JAN97

2. Retract arm and bucket cylinders. Lower boom so bucket is on ground.

T106031

3. Stop engine.

CED,OUOE026,10 –19–02FEB09–1/5

–UN–12NOV92

T7869AT

4. Loosen vent plug (A) to release air pressure from hydraulic oil tank. A—Vent Plug

CED,OUOE026,10 –19–02FEB09–2/5

CAUTION: The approximate weight of arm cylinder is 493 kg (1087 lb).

–UN–24MAR97

Arm Cylinder—Specification Arm Cylinder—Weight ................................. 493 kg (1087 lb) approximate

5. Connect arm cylinder (A) to a hoist using lifting straps.

T108491

6. Remove nuts (B) and cap screw (C). Take notice of washer (D) locations for assembly. 7. Remove arm cylinder-to-arm pin (E). A—Arm Cylinder B—M20 Nut (2 used) C—M20 Cap Screw D—Washer (As Required) E—Arm Cylinder-to-Arm Pin

Continued on next page

TM1670 (03FEB09)

33-3360-133

CED,OUOE026,10 –19–02FEB09–3/5

330LC and 370 Excavator Repair 020409

PN=617

Hydraulic System

–UN–08DEC08

X9811

9. Remove parts (H—K) to remove arm cylinder (A). Take notice of location of washers (I) for assembly. 10. Repair or replace cylinder. 11. Install washers (I) equally on each side of cylinder head and rod ends to get minimum amount of clearance in joints.

–UN–24MAR97

12. Align pin bores so dust seals are not damaged as arm cylinder-to-boom pin (J) is installed. Install cap screw (H) and nuts (K). Tighten nuts against each other, not the retainer. Cap screw must be free to turn in hole. Arm Cylinder—Specification Arm Cylinder-to-Boom Pin M20 Cap Screw Nut—Torque ........................... 540 N•m (400 lb-ft) tighten nut against nut, not the retainer

13. Connect lubricant line (G) and hydraulic lines (F). IMPORTANT: Trapped air suddenly compressed in a cylinder is heated and ignites the oil used for assembly causing cap seal and ring damage. Start with cylinder rod retracted and the rod end filled with clean oil. Connect the cylinder head end and lines. Operate function to slowly extend rod. Procedure will eliminate most of the air and reduce the possibility of damage.

T108490

33 3360 ,134

A—Arm Cylinder F—Arm Cylinder Head End-to-Arm Section Bottom Port Line —Arm Cylinder Rod End-to-Arm Section Top Port Line G—Lubricant Line H—M20 Cap Screw I—Washer (As Required) J—Arm Cylinder-to-Boom Pin K—M20 Nut (2 used)

14. Start engine. Slowly extend cylinder to align pin bores so dust seals are not damaged as arm cylinder-to-arm pin is installed.

Continued on next page

TM1670 (03FEB09)

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CED,OUOE026,10 –19–02FEB09–4/5

330LC and 370 Excavator Repair 020409

PN=618

Hydraulic System 15. Install cap screw and nuts. 33 3360 ,135

Tighten the nuts against each other, not the retainer. Cap screw must be free to turn in hole. Arm Cylinder—Specification Arm Cylinder-to-Arm Pin M20 Cap Screw Nut—Torque ........................... 540 N•m (400 lb-ft) tighten nut against nut, not the retainer

16. Lubricate all pivot joints. (See Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease.) 17. (See Hydraulic Cylinder Bleed Procedure.) (See procedure in this group.) 18. Check oil level in hydraulic oil tank. Add oil as necessary. (See Hydraulic Oil.)

CED,OUOE026,10 –19–02FEB09–5/5

Remove and Install Bucket Cylinder 1. Park machine on a firm, level surface.

–UN–10JAN97

2. Retract arm cylinder and bucket cylinder (B). Lower boom so bucket is on ground and end of arm (C) is on a wooden block (D).

T106031

3. Stop engine.

T106135

–UN–09JAN97

B—Bucket Cylinder C—Arm D—Wooden Block

Continued on next page

TM1670 (03FEB09)

33-3360-135

CED,OUOE026,11 –19–02FEB09–1/5

330LC and 370 Excavator Repair 020409

PN=619

Hydraulic System

–UN–12NOV92

T7869AT

33 3360 ,136

A—Vent Plug

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=620

Hydraulic System

33 3360 ,137

5. Disconnect hydraulic lines (H).

X9811

6. Connect center link to a hoist using a lifting strap. 7. Put a wooden block between bucket cylinder and arm to hold cylinder up when side and center links-to-bucket cylinder pin (I) is removed. 8. Remove nuts (E) and cap screw (F).

–UN–24MAR97

9. As side and center links-to-bucket cylinder pin is removed, lower links to ground. Take notice of washer (G) locations for assembly.

T106137

–UN–09JAN97

T108498

B—Bucket Cylinder E—M20 Nut (2 used) F—M20 Cap Screw G—Washer (As Required) H—Bucket Cylinder Rod End-to-Bucket Section Top Port Line —Bucket Cylinder Head End-to-Bucket Section Bottom Port Line I—Side and Center Links-to-Bucket Cylinder Pin J—Side Link

Continued on next page

TM1670 (03FEB09)

33-3360-137

CED,OUOE026,11 –19–02FEB09–3/5

330LC and 370 Excavator Repair 020409

PN=621

Hydraulic System

CAUTION: The approximate weight of bucket cylinder is 261 kg (575 lb).

–UN–24MAR97

Bucket Cylinder—Specification Bucket Cylinder—Weight............................... 261 kg (575 lb) approximate

10. Connect bucket cylinder (B) to hoist using a lifting strap. 11. Remove nuts (K) and cap screw (L).

T108499

33 3360 ,138

12. Take notice of washer (M) locations for assembly. Remove bucket cylinder-to-arm pin (N). Remove cylinder. 13. Repair or replace cylinder.

B—Bucket Cylinder K—M20 Nut (2 used) L—M20 Cap Screw M—Washer (As Required) N—Bucket Cylinder-to-Arm Pin

14. Install washers equally on each side of bucket cylinder head end to get minimum amount of clearance in joint. 15. Align pin bores so dust seals are not damaged as bucket cylinder-to-arm pin is installed. Install cap screw and nuts. Tighten nuts against each other, not the retainer. Cap screw must be free to turn in hole. Bucket Cylinder—Specification Bucket Cylinder-to-Arm Pin M20 Cap Screw—Torque .................................. 540 N•m (400 lb-ft) tighten nut against nut, not the retainer

16. Connect hydraulic lines.

Continued on next page

TM1670 (03FEB09)

33-3360-138

CED,OUOE026,11 –19–02FEB09–4/5

330LC and 370 Excavator Repair 020409

PN=622

Hydraulic System IMPORTANT: Trapped air suddenly compressed in a cylinder is heated and ignites the oil used for assembly causing cap seal and ring damage. Start with cylinder rod retracted and the rod end filled with clean oil. Connect the cylinder head end and lines. Operate function to slowly extend rod. Procedure will eliminate most of the air and reduce the possibility of damage.

T108498

–UN–24MAR97

33 3360 ,139

17. Start engine. Slowly extend bucket cylinder (B) to align pin bores so dust seals are not damaged as bucket cylinder-to-side and center links pin (I) is installed.

–UN–09JAN97

18. Install washers (G) equally on each side of cylinder rod end and side links to get minimum amount of clearance in joint.

Bucket Cylinder—Specification Bucket Cylinder-to-Link Pin M20 Cap Screw Nut—Torque ........................... 540 N•m (400 lb-ft) tighten nut against nut, not the retainer

19. Lubricate all pivot joints. (See Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease.) 20. See Hydraulic Cylinder Bleed Procedure. (See procedure in this group.)

T106137

Install cap screw (F) and nuts (E). Tighten the nuts against each other, not the retainer. Cap screw must be free to turn in hole.

21. Check oil level in hydraulic oil tank. Add oil as necessary. (See Hydraulic Oil.)

CED,OUOE026,11 –19–02FEB09–5/5

TM1670 (03FEB09)

33-3360-139

330LC and 370 Excavator Repair 020409

PN=623

Hydraulic System

Hydraulic Cylinder Bleed Procedure 33 3360 ,140

IMPORTANT: Trapped air suddenly compressed in a cylinder is heated and ignites the oil used for assembly causing cap seal and ring damage. Start with cylinder rod retracted and the rod end filled with clean oil. Connect the cylinder head end and lines. Operate function to slowly extend rod. Procedure will eliminate most of the air and reduce the possibility of damage. NOTE: Bleed air at initial start-up, whenever major repairs or maintenance (oil change) is done on hydraulic system, or when machine has been in storage for a period of time. 1. Run engine at slow idle. 2. Slowly operate function to move cylinder to the most horizontal position possible. 3. Slowly extend and retract cylinder several times to approximately 100 mm (4 in.) from end of stroke. 4. Operate cylinder several times to full stroke.

TX,33,GG2374 –19–23JUL98–1/1

TM1670 (03FEB09)

33-3360-140

330LC and 370 Excavator Repair 020409

PN=624

Hydraulic System

33 3360 ,141

TM1670 (03FEB09)

33-3360-141

330LC and 370 Excavator Repair 020409

PN=625

Hydraulic System

Disassemble Boom, Arm or Bucket Cylinder

T115632

–UN–01JUL98

33 3360 ,142

Right Boom Cylinder Continued on next page

TM1670 (03FEB09)

33-3360-142

CED,OUOE026,4 –19–02FEB09–1/18

330LC and 370 Excavator Repair 020409

PN=626

Hydraulic System 1—Barrel 2—Rod Guide 3—Rod 4—Cap Screw (9 used) 5—Bushing 6—Wiper Seal 7—Backup Ring and U-Cup Seal 8—Step Ring 9—Snap Ring

10—O-Ring 11—Cushion Ring 12—Bushing 13—Snap Ring 14—Wear Ring 15—Piston 16—Ring 17—Wear Ring 18—Seal (O-Ring, Cap Seal and Backup Rings)

19—Nut 20—Set Screw 21—Cap (2 used) 22—Line 23—Line 24—Cap Screw 25—Cap Screw 26—O-Ring 27—Grease Fitting 28—Clamp

Continued on next page

TM1670 (03FEB09)

33-3360-143

29—Clamp 30—Clamp 31—Cap Screw 32—Pipe, Clamp 33—Cap Screw 34—Pipe, Clamp 35—Cap Screw 36—Nut 37—Lock Washer

33 3360 ,143

CED,OUOE026,4 –19–02FEB09–2/18

330LC and 370 Excavator Repair 020409

PN=627

Hydraulic System

T115631

–UN–01JUL98

33 3360 ,144

Left Boom Cylinder

Continued on next page

TM1670 (03FEB09)

33-3360-144

CED,OUOE026,4 –19–02FEB09–3/18

330LC and 370 Excavator Repair 020409

PN=628

Hydraulic System 1—Barrel 2—Rod Guide 3—Rod 4—Cap Screw (9 used) 5—Bushing 6—Wiper Seal 7—Backup Ring and U-Cup Seal 8—Step Ring 9—Snap Ring

10—O-Ring 11—Cushion Ring 12—Bushing 13—Snap Ring 14—Wear Ring 15—Piston 16—Ring 17—Wear Ring 18—Seal (Expander Ring, Cap Seal and Backup Rings)

19—Nut 20—Set Screw 21—Cap (2 used) 22—Line 23—Line 24—Cap Screw 25—Cap Screw 26—O-Ring 27—Grease Fitting 28—Clamp

Continued on next page

TM1670 (03FEB09)

33-3360-145

29—Clamp 30—Clamp 31—Cap Screw 32—Pipe, Clamp 33—Cap Screw 34—Pipe, Clamp 35—Cap Screw 36—Nut 37—Lock Washer

33 3360 ,145

CED,OUOE026,4 –19–02FEB09–4/18

330LC and 370 Excavator Repair 020409

PN=629

Hydraulic System

T115630

–UN–01JUL98

33 3360 ,146

Arm Cylinder

Continued on next page

TM1670 (03FEB09)

33-3360-146

CED,OUOE026,4 –19–02FEB09–5/18

330LC and 370 Excavator Repair 020409

PN=630

Hydraulic System 1—Barrel 2—Bushing 3—Bushing 4—Rod Guide 5—Cap Screw (8 used) 6—Wiper Seal 7—Backup Ring and U-Cup Seal 8—Step Ring

9—Snap Ring 10—O-Ring 11—Rod 12—Snap Ring 13—Wear Ring 14—Cushion Ring 15—Ring 16—Wear Ring 17—Seal (Expander Ring, Cap Seal and Backup Rings)

18—Piston 19—Nut 20—Set Screw 21—Cap 22—Cap 23—Cap Screw 24—Cap Screw 25—O-Ring 26—Grease Fitting

Continued on next page

TM1670 (03FEB09)

33-3360-147

27—Line 28—Line 29—Clamp 30—Clamp 31—Clamp 32—Cap Screw 33—Pipe, Clamp 34—Cap Screw

33 3360 ,147

CED,OUOE026,4 –19–02FEB09–6/18

330LC and 370 Excavator Repair 020409

PN=631

Hydraulic System

T115629

–UN–01JUL98

33 3360 ,148

Bucket Cylinder

Continued on next page

TM1670 (03FEB09)

33-3360-148

CED,OUOE026,4 –19–02FEB09–7/18

330LC and 370 Excavator Repair 020409

PN=632

Hydraulic System 1—Barrel 2—Rod 3—Rod Guide 4—Bushing 5—Cap Screw (8 used) 6—Wiper Seal 7—Seal 8—Snap Ring 9—Ring

10—Bushing 11—O-Ring 12—Snap Ring 13—Wear Ring 14—Piston 15—Ring 16—Ring Wear 17—Seal Ring (Expander Ring, Cap Seal and Backup Rings)

18—Cushion Seal 19—Nut 20—Set Screw 21—Cap 22—Line 23—Line 24—Cap Screw 25—Cap Screw 26—Cap Screw

27—O-Ring 28—Grease Fitting 29—Grease Fitting 30—Clamp 31—Clamp 32—Cap Screw 33—Pipe, Clamp 34—Cap Screw

33 3360 ,149

CED,OUOE026,4 –19–02FEB09–8/18

CAUTION: The approximate weight of boom cylinder is 324 kg (714 lb).

–UN–27OCT88

The approximate weight of arm cylinder is 493 kg (1087 lb). The approximate weight of bucket cylinder is 261 kg (575 lb).

Arm Cylinder—Specification Arm Cylinder—Weight ................................. 493 kg (1087 lb) approximate

T6557HI

Boom Cylinder—Specification Boom Cylinder—Weight ................................ 324 kg (714 lb) approximate

A—Cap Screw B—Hydraulic Line

Bucket Cylinder—Specification Bucket Cylinder—Weight............................... 261 kg (575 lb) approximate

NOTE: Disassemble procedure is the same for all cylinders except as noted. Disassemble of cylinder is shown using the JT30043 Cylinder Service Stand. 1. Fasten head end of cylinder to cylinder service stand. 2. Remove line (B). 3. Pull rod out so piston is against rod guide. 4. Connect rod to a hoist using a lifting strap. 5. Remove cap screws (A). 6. Pull rod, rod guide, and piston from barrel.

Continued on next page

TM1670 (03FEB09)

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CED,OUOE026,4 –19–02FEB09–9/18

330LC and 370 Excavator Repair 020409

PN=633

Hydraulic System 7. Install rod eye in sliding housing (B). Install housing in cylinder service stand.

T6557HK

–UN–27OCT88

B—Sliding Housing and Stand Assembly

CED,OUOE026,4 –19–02FEB09–10/18

8. Remove set screw (A).

T6557HL

–UN–27OCT88

A—Set Screw

CED,OUOE026,4 –19–02FEB09–11/18

–UN–27OCT88

9. Loosen nut (A) using JT05794 Wrench and Adapter Plate.

T6557HM

33 3360 ,150

Continued on next page

TM1670 (03FEB09)

33-3360-150

CED,OUOE026,4 –19–02FEB09–12/18

330LC and 370 Excavator Repair 020409

PN=634

Hydraulic System 10. Take notice that radius on cushion ring is toward the shoulder on the rod. 33 3360 ,151 –UN–27OCT88

Remove nut (A), piston (B), and cushion ring (C) from rod.

T6557HN

A—Nut B—Piston C—Cushion Ring

CED,OUOE026,4 –19–02FEB09–13/18

11. Remove parts (A—C). Measure width of ring (A).

–UN–27OCT88

Boom Cylinder—Specification Boom Ring—Width .............................. 9.60—9.80 mm (0.377—0.386 in.) nominal Width ........................................................ 9.55 mm (0.376 in.) limit of use

Arm Cylinder—Specification Arm Ring—Width ................................. 9.60—9.80 mm (0.377—0.386 in.) nominal Width ........................................................ 9.55 mm (0.376 in.) limit of use

T6557HV

Bucket Cylinder—Specification Bucket Ring—Width ............................ 9.60—9.80 mm (0.377—0.386 in.) nominal Width ........................................................ 9.55 mm (0.376 in.) limit of use A—Ring (2 used) B—Wear Ring (2 used) C—Seal (O-Ring, Cap Seal and Backup Rings)

Continued on next page

TM1670 (03FEB09)

33-3360-151

CED,OUOE026,4 –19–02FEB09–14/18

330LC and 370 Excavator Repair 020409

PN=635

Hydraulic System 12. Remove rod guide from rod. 13. Remove parts (A—E).

T117041

–UN–09SEP98

A—Step Ring B—U-Cup Seal C—Backup Ring D—Wiper Seal E—Snap Ring

CED,OUOE026,4 –19–02FEB09–15/18

14. Remove O-ring (A). 15. Remove snap ring (C).

–UN–09SEP98

16. Remove bushing (B). A—O-Ring B—Bushing C—Snap Ring

T117042

33 3360 ,152

Wear Ring, O-Ring and Snap Ring

Continued on next page

TM1670 (03FEB09)

33-3360-152

CED,OUOE026,4 –19–02FEB09–16/18

330LC and 370 Excavator Repair 020409

PN=636

Hydraulic System 17. Inspect dust seals (A) and bushing (B) for wear or damage, replace as necessary. (See Remove and Install Bushings and Seals.)

33 3360 ,153

T6557HR

Bucket Cylinder—Specification Bucket Cylinder Head End Bushing—ID........................................................ 90 mm (3.54 in.) nominal ID ................................................................ 91.5 mm (3.60 in.) limit of use Bucket Cylinder Rod End Bushing—ID...................................................... 100 mm (3.94 in.) nominal ID .............................................................. 101.5 mm (4.00 in.) limit of use

–UN–27OCT88

Boom Cylinder—Specification Boom Cylinder Rod End Bushing—ID...................................................... 110 mm (4.33 in.) nominal ID .............................................................. 111.5 mm (4.40 in.) limit of use Boom Cylinder Head End Bushing—ID...................................................... 110 mm (4.33 in.) nominal ID .............................................................. 111.5 mm (4.40 in.) limit of use

A—Dust Seals B—Bushing

Arm Cylinder—Specification Arm Cylinder Rod End Bushing— ID ...................................................................... 110 mm (4.33 in.) nominal ID .............................................................. 111.5 mm (4.40 in.) limit of use Arm Cylinder Head End Bushing—ID...................................................... 110 mm (4.33 in.) nominal ID .............................................................. 111.5 mm (4.40 in.) limit of use

Continued on next page

TM1670 (03FEB09)

33-3360-153

CED,OUOE026,4 –19–02FEB09–17/18

330LC and 370 Excavator Repair 020409

PN=637

Hydraulic System 18. Check for rod curvature.

19. Inspect rod surface for scratches or wear. Boom Cylinder—Specification Boom Rod—Curvature .............................. 0.5 mm per 1 m (0.020 in. per 3.25 ft) Boom Rod Allowable Scratch— Depth .......................................................... 0.1 mm (0.004 in.) (enough to detect by a fingernail) Boom Rod—OD................................................ 105.0 + 0.036 - 0.090 mm (4.1339 + 0.0014 - 0.0035 in.)

–UN–27OCT88

Put rod on V-blocks. Measure for rod curvature using a dial indicator.

T6585XG

33 3360 ,154

Arm Cylinder—Specification Arm Rod—Curvature ................................. 0.5 mm per 1 m (0.020 in. per 3.25 ft) Arm Rod Allowable Scratch— Depth .......................................................... 0.1 mm (0.004 in.) (enough to detect by a fingernail) Arm Rod—OD .................................................. 115.0 + 0.036 - 0.090 mm (4.5276 + 0.0014 - 0.0035 in.) Bucket Cylinder—Specification Bucket Rod—Curvature............................. 0.5 mm per 1 m (0.020 in. per 3.25 ft) Bucket Rod Allowable Scratch— Depth .......................................................... 0.1 mm (0.004 in.) (enough to detect by a fingernail) Bucket Rod—OD ................................... 95.0 + 0.036 - 0.090 mm (3.7402 + 0.0014 - 0.0035 in.)

CED,OUOE026,4 –19–02FEB09–18/18

TM1670 (03FEB09)

33-3360-154

330LC and 370 Excavator Repair 020409

PN=638

Hydraulic System

Assemble Boom, Arm or Bucket Cylinder

T117057

–UN–09SEP98

33 3360 ,155

Bucket Cylinder A—Snap Ring B—Wiper Seal C—Backup Ring and U-Cup Seal D—Step Ring

E—Wear Ring F—Snap Ring G—Ring (2 used) H—Wear Ring (2 used) I—Seal (O-Ring, Cap Seal, and Backup Rings)

J—Nut K—Piston L—Cushion Ring M—Barrel

N—Rod O—Cap Screw (8 used) P—Rod Guide

NOTE: Use a cylinder repair kit when assembling a rebuildable cylinder. 1. Install bushings and dust seals in rod and head ends of cylinders. (See Assemble Boom, Arm or Bucket Cylinder.)

Continued on next page

TM1670 (03FEB09)

33-3360-155

CED,OUOE026,12 –19–02FEB09–1/10

330LC and 370 Excavator Repair 020409

PN=639

Hydraulic System 2. Push bushing (B) to bottom of bore using a driver disk and a press. 3. Install snap ring (A). 4. Install O-ring (C).

T117058

–UN–09SEP98

A—Snap Ring B—Bushing C—O-Ring

CED,OUOE026,12 –19–02FEB09–2/10

5. Install wiper seal (A) and backup ring and U-cup seal (B). 6. Install step ring (C) and wear ring (D) with lip toward inside of cylinder. 7. Install snap rings (E and F).

–UN–09SEP98

A—Wiper Seal B—Backup Ring and U-Cup Seal C—Step Ring D—Wear Ring E—Snap Ring F—Snap Ring

T117060

33 3360 ,156

Continued on next page

TM1670 (03FEB09)

33-3360-156

CED,OUOE026,12 –19–02FEB09–3/10

330LC and 370 Excavator Repair 020409

PN=640

Hydraulic System 8. Install expander ring (C) into middle groove of piston. 33 3360 ,157

9. Install the wear rings (D). The wear ring in groove above helps support the thin section of installer. The wear ring below keeps the cap seal from going into that groove if pushed too far. 10. Install correct installer on boom, arm or bucket piston. Apply clean oil to installer. 11. Push cap seal (B) down installer and into middle groove over expander ring (C) on piston, using correct size pusher (A).

T7964AQ

–UN–18MAR93

A—JDG901-3 Pusher —JDG945 Installer for Boom —JDG843-1 Installer for Bucket —JDG901-1 Installer for Arm B—Cap Seal C—Expander Ring D—Wear Ring

CED,OUOE026,12 –19–02FEB09–4/10

12. Check cap seal. Seal must fit tight against O-ring and not turn. If seal can be turned, it has been stretched too much and can be damaged during assembly into cylinder barrel. 13. For a cap seal that has been stretched too much, shrink it to its original size using a ring compressor or a plastic tie band and hose clamp. When using a ring compressor, put a piece of shim stock between cap seal and compressor at joint so it does not damage seal.

T6396AC

–UN–27OCT88

When using a plastic tie band and hose clamp, grind a taper on one end of tie band. Install tie band with taper against cap seal. Before tightening the hose clamp, check to be sure tie band is under hose clamp all around piston.

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=641

Hydraulic System 14. Install a backup ring (C) on each side of cap seal. 15. Install wear rings (B) and rings (A).

–UN–27OCT88

Turn the rings so slits are 180° from each other.

T6557HV

A—Ring (2 used) B—Wear Ring (2 used) C—Backup Ring (2 used)

CED,OUOE026,12 –19–02FEB09–6/10

16. Install rod in JT30043 Hydraulic Cylinder Repair Stand. –UN–27OCT88

17. Carefully install rod guide on rod. Do not damage seals. 18. Install cushion ring (C) with radius end towards shoulder on rod.

T6557HN

33 3360 ,158

19. Install piston (B) with counterbore towards nut (A). Rod Guide and Piston Installation A—Nut B—Piston C—Cushion Ring

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=642

Hydraulic System 20. Install nut (A) and tighten as specified using JT05794 Wrench and JT05797 Adapter Plate for bucket cylinder, JT07332 Adapter Plate for boom cylinder or JT05798 Adapter Plate for arm cylinder.

33 3360 ,159

Boom Cylinder—Specification Boom Cylinder Piston-to-Rod Nut—Torque ............................................................ 9810 N•m (7230 lb-ft) Arm Cylinder—Specification Arm Cylinder Piston-to-Rod Nut— Torque ............................................................... 22 050 N•m (16,270 lb-ft) Bucket Cylinder—Specification Bucket Cylinder Piston-to-Rod Nut—Torque ......................................................... 10 000 N•m (7380 lb-ft)

T6557HW

–UN–27OCT88

A—Nut

CED,OUOE026,12 –19–02FEB09–8/10

21. Install set screw (A) and tighten. Specification Nut-to-Rod Set Screw—Torque ...................................... 64 N•m (47 lb-ft)

–UN–27OCT88

22. Stake set screw in two places 90° from previous stake marks.

T6557HL

A—Set Screw

Continued on next page

TM1670 (03FEB09)

33-3360-159

CED,OUOE026,12 –19–02FEB09–9/10

330LC and 370 Excavator Repair 020409

PN=643

Hydraulic System 23. Apply clean oil to piston and seals. Attach a hoist to rod. Carefully install rod in cylinder housing. Do not 33 damage piston seals and rings.

–UN–27OCT88

24. Install and tighten cap screws (A). Boom Cylinder—Specification Boom Cylinder Rod Guide-to-Barrel Cap Screw— Torque ......................................................................... 830 N•m (615 lb-ft)

T6557HI

3360 ,160

Arm Cylinder—Specification Arm Cylinder Rod Guide-to-Barrel Cap Screw—Torque .................................................. 1230 N•m (905 lb-ft) Bucket Cylinder—Specification Bucket Cylinder Rod Guide-to-Barrel Cap Screw— Torque ......................................................................... 830 N•m (615 lb-ft)

A—Cap Screw B—Hydraulic Lines

25. Connect line (B).

CED,OUOE026,12 –19–02FEB09–10/10

TM1670 (03FEB09)

33-3360-160

330LC and 370 Excavator Repair 020409

PN=644

Section 43

Swing or Pivoting System Contents Page

Group 4350—Mechanical Drive Elements Service Equipment and Tools . . . . . . . . . . . .43-4350-1 Other Material . . . . . . . . . . . . . . . . . . . . . . . .43-4350-2 Specifications . . . . . . . . . . . . . . . . . . . . . . . .43-4350-3 Swing Gearbox Remove and Install . . . . . . . . . . . . . . . . . .43-4350-4 Start-Up Procedure Swing Gearbox . . . . . . . . . . . . . . . . . . . . .43-4350-7 Swing Gearbox Disassemble and Assemble. . . . . . . . . . . .43-4350-8 Upperstructure Remove—330LC . . . . . . . . . . . . . . . . . . .43-4350-16 Install—330LC . . . . . . . . . . . . . . . . . . . . .43-4350-21 Remove—370 . . . . . . . . . . . . . . . . . . . . .43-4350-24 Install—370 . . . . . . . . . . . . . . . . . . . . . . .43-4350-29 Swing Bearing Remove and Install . . . . . . . . . . . . . . . . .43-4350-32 Disassemble and Assemble. . . . . . . . . . .43-4350-33 Swing Bearing Upper Seal Install. . . . . . . . . . . . . . . . . . . . . . . . . . . .43-4350-36 Swing Bearing Lower Seal Install. . . . . . . . . . . . . . . . . . . . . . . . . . . .43-4350-37 Group 4360—Hydraulic System Specifications . . . . . . . . . . . . . . . . . . . . . . . .43-4360-1 Swing Motor and Park Brake Remove and Install . . . . . . . . . . . . . . . . . .43-4360-1 Start-Up Procedure . . . . . . . . . . . . . . . . . .43-4360-3 Disassemble . . . . . . . . . . . . . . . . . . . . . . .43-4360-4 Assemble. . . . . . . . . . . . . . . . . . . . . . . . .43-4360-10 Swing Motor Make-Up and Crossover Relief Valves Disassemble and Assemble . . . . . . . . . .43-4360-16 Swing Motor Park Brake Relief Valve Disassemble and Assemble. . . . . . . . . . .43-4360-18

TM1670 (03FEB09)

43-1

330LC and 370 Excavator Repair 020409

PN=1

Contents

TM1670 (03FEB09)

43-2

330LC and 370 Excavator Repair 020409

PN=2

Group 4350

Mechanical Drive Elements Service Equipment and Tools NOTE: Order tools according to information given in the U.S. SERVICEGARD Catalog or from the European Microfiche Tool Catalog (MTC). Some tools may be available from a local supplier. 43 4350 1

SERVICEGARD is a trademark of Deere & Company

CED,OUOE003,1118 –19–11SEP98–1/8

Lifting Bracket . . . . . . . . . . . . . . . . . . . . . . . JT01748 Use with a hoist to lift components.

CED,OUOE003,1118 –19–11SEP98–2/8

Barrel Support . . . . . . . . . . . . . . . . . . . . . . DFT10891 Used with bridge planks, hardwood blocks, and a wide flange beam to support the upperstructure.

1 Fabricated tool, dealer made. (See Section 99 for instructions to make tool.)

CED,OUOE003,1118 –19–11SEP98–3/8

Bridge Plank Used with barrel support to support upperstructure.

CED,OUOE003,1118 –19–11SEP98–4/8

Wide Flange Beam (Use for 330LC Excavator) . . . . 3.7 m (12 ft) Length of W8 x 35 lb Used with barrel supports to support upperstructure. CED,OUOE003,1118 –19–11SEP98–5/8

Service Jack 18-t (20-Ton) . . . . . . . . . . . . . . . JT07261 Placed under each end of undercarriage to support upperstructure. Continued on next page

TM1670 (03FEB09)

43-4350-1

CED,OUOE003,1118 –19–11SEP98–6/8

330LC and 370 Excavator Repair 020409

PN=647

Mechanical Drive Elements Guide Pin . . . . . . . . . . . . . . . . . . .M27 x 2 x 150 mm1 To align cap screw holes in swing bearing with holes in main frame.

43 4350 2 1 Fabricated tool, dealer made. (See Section 99 for instructions to make tool.)

CED,OUOE003,1118 –19–11SEP98–7/8

Wide Flange Beam (Use for 370 Excavator) . . . 3.7 m (12 ft) Length of W10 x 39 lb Used with barrel supports to support upperstructure. CED,OUOE003,1118 –19–11SEP98–8/8

Other Material Number

Name

Use

T43514 (U.S.) TY9475 (Canadian) 277 (LOCTITE)

Rigid Form-In-Place Gasket

Apply to oil seal bore in swing gearbox cover. Apply to mating surfaces of swing gearbox and cover. Apply to swing motor mating surface. Apply to the swing bearing mating surface on the undercarriage.

TY16285 (U.S.) CXTY16285 (Canadian) 7649 (LOCTITE)

Cure Primer

To speed cure time of adhesives and sealants.

TY2098 (U.S.)

Multi-Purpose Grease

To provide a light seal between surfaces.

TY21517 (U.S.) 454 (LOCTITE)

Instant Gel Adhesive

To bond upper and lower seal to swing bearing.

LOCTITE is a trademark of Loctite Corp.

TM1670 (03FEB09)

CED,OUOE003,1119 –19–16JUL01–1/1

43-4350-2

330LC and 370 Excavator Repair 020409

PN=648

Mechanical Drive Elements

Specifications Item

Measurement

Specification

Swing Motor, Brake, and Gearbox

Weight

410 kg (905 lb) approximate

Gearbox-to-Frame Cap Screw

Torque

735 N•m (540 lb-ft)

Swing Motor

Weight

77 kg (169 lb) approximate

Cover-to-Housing Cap Screw

Torque

88 N•m (65 lb-ft)

Ring Gear-to-Housing Cap Screw

Torque

390 N•m (290 lb-ft)

Swing Motor and Brake-to-Gearbox Cap Screw

Torque

88 N•m (65 lb-ft)

DFT1089 Barrel Support

Weight

545 kg (1200 lb) approximate

Machine Without Tracks

Weight

29 245 (64,475 lb) approximate

Boom of Main Frame-to-Floor Clearance

Height Height

1500 mm (59 in.) minimum 1550 mm (61 in.) maximum

Bottom of Main Frame-to-Floor Clearance

Height Height

1500 mm (59 in.) minimum 1550 mm (61 in.) maximum

Undercarriage

Weight

6570 kg (14,410 lb) approximate

Swing Bearing-to-Upperstructure Cap Screw

Torque

1230 N•m (900 lb-ft)

DFT1089 Barrel Support

Weight

545 kg (1200 lb) approximate

Machine Without Tracks

Weight

30 953 (68,239 lb) approximate

Boom of Main Frame-to-Floor Clearance

Height Height

1550 mm (61 in.) minimum 1600 mm (63 in.) maximum

Bottom of Main Frame-to-Floor Clearance

Height Height

1550 mm (61 in.) minimum 1600 mm (63 in.) maximum

Swing Gearbox

43 4350 3

Upperstructure 330LC

Upperstructure 370

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PN=649

Mechanical Drive Elements

Item

Specification

Undercarriage

Weight

10 600 kg (23,370 lb) approximate

Swing Bearing-to-Upperstructure Cap Screw

Torque

1230 N•m (900 lb-ft)

Swing Bearing-to-Upperstructure Cap Screw

Torque

1230 N•m (900 lb-ft)

Swing Bearing

Weight

500 kg (1102 lb) approximate

Swing Bearing-to-Undercarriage Cap Screw

Torque

1230 N•m (900 lb-ft)

Swing Bearing

CED,OUOE003,1120 –19–11SEP98–2/2

Remove and Install Swing Gearbox

–UN–12NOV92

T7869AT

43 4350 4

Measurement

NOTE: Swing motor, brake, and gearbox are removed as one unit, but motor and brake may be removed separately. A—Vent Plug

1. Loosen vent plug (A) to release air pressure from hydraulic oil tank. 2. Pull a vacuum in hydraulic oil tank using a vacuum pump or drain hydraulic oil tank. Approximate capacity is 159L (42 gal).

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PN=650

Mechanical Drive Elements

–UN–08DEC08

X9811

4. Remove cap screws (G).

T105900

–UN–19DEC96

T105899

–UN–19DEC96

A—Swing Motor Top Right Port-to-Reservoir Return Line B—Swing Motor Left Front “B” Port-to-Main Control Valve Left Rear Lower Port Line C—Swing Motor Left Rear “A” Port-to-Main Control Valve Left Rear Upper Port Line D—Swing Brake Relief Valve “PG”Port-to-Solenoid Valve Manifold Bottom Port Line E—Swing Brake Relief Valve “SH” Port-to-System Relief Manifold Block Front Port Line F— Swing Motor Top Left Port-to-Main Control Valve Left Front Top Port Line G—Cap Screw (12 used)

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PN=651

43 4350 5

Mechanical Drive Elements

43 4350 6

5. Remove swing motor and gearbox using lifting brackets, such as JT01748 Lifting Brackets, and a hoist. 6. Repair or replace parts as necessary.

T7685NL

Swing Gearbox—Specification Swing Motor, Brake, and Gearbox—Weight .......................................... 410 kg (905 lb) approximate

–UN–07MAY92

CAUTION: The approximate weight of swing motor, brake, and gearbox is 410 kg (905 lb).

7. Install swing motor and gearbox. Tighten cap screws. Swing Gearbox—Specification Gearbox-to-Frame Cap Screw— Torque ......................................................................... 735 N•m (540 lb-ft)

8. Connect lines. IMPORTANT: Hydraulic pump, swing motor and park brake, and swing gearbox will be damaged if not filled with oil before operating swing function. Procedure must be performed whenever a swing gearbox is installed or oil has been drained from the gearbox and hydraulic oil tank. 9. See Swing Gearbox Start-Up Procedure, and See Swing Motor and Park Brake Start-Up Procedure.(See procedures in this group and Group 4360.)

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PN=652

Mechanical Drive Elements

Swing Gearbox Start-Up Procedure IMPORTANT: Swing gearbox will be damaged if not filled with oil before operating swing function. Procedure must be performed whenever a new swing gearbox is installed or oil has been drained from the gearbox.

43 4350 7

1. Check that drain line (A) plug is installed. 2. Remove fill cap (B). Add oil. (See Hydraulic Oil) 3. Install fill cap. Check oil level on dipstick (C).

T109982D

–UN–26MAY98

A—Drain Line B—Fill Cap C—Dipstick

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PN=653

Mechanical Drive Elements

Disassemble and Assemble Swing Gearbox

T115329

–UN–01JUL98

43 4350 8

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PN=654

Mechanical Drive Elements 1—O-Ring 2—Identification Plate 3—Cap Screw (2 used) 4—Cork (2 used) 5—Dipstick 6—Pipe 7—Swing Motor 8—Cap 9—Pipe 10—Cap Screw (12 used) 11—Snap Ring

12—First Planet Sun Gear 13—Plate (2 used) 14—First Planet Pinion Carrier 15—Second Planet Sun Gear 16—Pin (Shaft) (3 used) 17—Spring Pin (3 used) 18—Thrust Plate (6 used) 19—Second Planet Pinion (3 used) 20—Pin (Shaft) (3 used) 21—Spring Pin (3 used)

22—Plate (6 used) 23—Needle Bearing (3 used) 24—First Planet Pinion (3 used) 25—Second Planet Pinion Carrier 26—Cap Screw (12 used) 27—Ring Gear 28—Snap Ring 29—Roller Bearing 30—Cap Screw and Washer (10 used)

31—Plug 32—Pipe 33—Pinion Shaft 34—Oil Seal 35—Wear Sleeve 36—O-Ring 37—Cover 38—Roller Bearing 39—Housing 43 4350 9

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1. Drain swing gearbox oil. Approximate capacity 14 L (15 qt).

–UN–07MAY92

CAUTION: The approximate weight of swing motor is 77 kg (169 lb). Swing Gearbox—Specification Swing Motor—Weight ...................................... 77 kg (169 lb) approximate

T7685JX

2. Remove cap screws (B). Remove swing motor and brake (A). A—Swing Motor and Brake B—Cap Screw (12 used)

CED,OUOE027,259 –19–02FEB09–3/18

3. Make alignment mark (D) on ring gear (E) and housing (F) to aid in assembly.

–UN–19DEC96

4. Remove parts (A—C). Remove ring gear.

T105911

A—First Planet Pinion Carrier B—First Planet Sun Gear C—Cap Screw (12 used) D—Alignment Mark E—Ring Gear F—Housing

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PN=655

Mechanical Drive Elements 5. Remove parts (A—C).

–UN–07MAY92

A—Second Planet Pinion Carrier B—Second Planet Sun Gear C—O-Ring

T7685JZ

43 4350 10

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6. Remove parts (A—D).

T7685DB

–UN–22JUN92

A—Cap Screw and Washer (10 used) B—Cover and O-Ring C—Oil Seal D—Wear Sleeve and O-Ring

CED,OUOE027,259 –19–02FEB09–6/18

7. Remove snap ring (A). 8. Remove pinion shaft (C) using a press. Remove roller bearing (B).

T7685KC

–UN–07MAY92

T7685KB

–UN–07MAY92

A—Snap Ring B—Roller Bearing C—Pinion Shaft

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PN=656

Mechanical Drive Elements 9. Remove spring pin (E). 10. Remove parts (A—D, and F).

T7685KD

–UN–07MAY92

A—Plate (6 used) B—First Planet Pinion (3 used) C—Plate D—Pin (3 used) E—Spring Pin (3 used) F—Needle Bearing (3 used)

CED,OUOE027,259 –19–02FEB09–8/18

11. Remove spring pin (D). 12. Remove parts (A—C).

–UN–09SEP98

13. Replace parts as necessary. 14. Install plates (A and E), groove side up.

T117075

15. Install parts (B and C). A—Plate (6 used) B—Second Planet Pinion (3 used) C—Pin (3 used) D—Spring Pin (3 used) E—Plate

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16. Install spring pin (E) with slit (G) towards end of pin (F).

T109017

–UN–17APR97

E—Spring Pin F—Pin G—Slit

Continued on next page

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43 4350 11

Mechanical Drive Elements 17. Install parts (A—D, and F).

–UN–07MAY92

A—Plate (6 used) B—First Planet Pinion (3 used) C—Plate D—Pin (3 used) E—Spring Pin (3 used) F—Needle Bearing (3 used)

T7685KD

43 4350 12

CED,OUOE027,259 –19–02FEB09–11/18

18. Install spring pin (E) with slit (G) towards end of pin (F).

T109017

–UN–17APR97

E—Spring Pin F—Pin G—Slit

CED,OUOE027,259 –19–02FEB09–12/18

19. Install wear sleeve (B) tight against shaft (D) as shown. 20. Install O-ring (C) on sleeve. 21. Install bearing (A) on pinion shaft (D).

T105952

–UN–20DEC96

A—Roller Bearing B—Wear Sleeve C—O-Ring D—Pinion Shaft

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Mechanical Drive Elements 22. Install roller bearing (B) and pinion shaft (C). 23. Install snap ring (A).

T7685KB

–UN–07MAY92

T7685KC

–UN–07MAY92

A—Snap Ring B—Roller Bearing C—Pinion Shaft

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PN=659

43 4350 13

Mechanical Drive Elements 24. Apply rigid form-in-place gasket to the oil seal (C) bore in cover (A).

T131537

25. Install the oil seal (C) into cover (A) so open side of oil seal (E) is towards bottom of bore. The open side of oil seal is towards the bearing when cover is installed. 26. Place swing gearbox in a vertical position with output shaft end up.

–UN–07MAY92

27. Clean the mating surface of cover (A) and swing gearbox. Apply cure primer to mating surfaces. Apply rigid form-in-place gasket to mating surface of cover. Apply multi-purpose grease to lips of oil seal.

T7685KA

Install cover by turning it back and forth while pushing down. Make sure seal lips are not rolled over. Use a blunt flat tip screwdriver to lift lips. Make sure screwdriver tip has no burrs or sharp edges.

A—Cover B—Cap Screw (10 used) C—Oil Seal E—Open Side of Oil Seal D—Pinion Shaft

Tighten cap screws (B). Swing Gearbox—Specification Cover-to-Housing Cap Screw— Torque ............................................................................. 88 N•m (65 lb-ft)

CED,OUOE027,259 –19–02FEB09–15/18

28. Turn gearbox onto output shaft. Install parts (A—C).

–UN–07MAY92

A—Second Planet Pinion Carrier B—Second Planet Sun Gear C—O-Ring

T7685JZ

43 4350 14

–UN–14JUN00

IMPORTANT: Seal must be installed as shown so oil does not leak from the swing gearbox into swing bearing gear compartment causing gearbox to fail.

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Mechanical Drive Elements 29. Install ring gear (C) aligning marks on housing (F). Tighten cap screws (D).

–UN–09SEP98

Swing Gearbox—Specification Ring Gear-to-Housing Cap Screw—Torque ............................................................ 390 N•m (290 lb-ft)

T117076

30. Install parts (A and B). Install first planet sun gear (B), stepped side down. A—First Planet Pinion Carrier B—First Planet Sun Gear C—Ring Gear D—Cap Screw (12 used) E—Alignment Mark F—Housing

CED,OUOE027,259 –19–02FEB09–17/18

31. Apply rigid form-in-place gasket to swing motor mating surface on ring gear.

–UN–07MAY92

32. Install swing motor and brake (A). Tighten cap screws (B).

T7685JX

Swing Gearbox—Specification Swing Motor and Brake-to-Gearbox Cap Screw— Torque ............................................................................. 88 N•m (65 lb-ft)

33. Install drain pipe. 34. See Swing Gearbox Start-Up Procedure.

A—Swing Motor and Brake B—Cap Screw

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PN=661

43 4350 15

Mechanical Drive Elements

Remove Upperstructure—330LC CAUTION: Keep the angle between boom and arm at 90—100° to prevent machine from sliding backwards.

–UN–24FEB92

NOTE: Procedure requires two technicians. The cement floor must be a minimum of 102 mm (4 in.) thick. Area must be large enough so the upperstructure can be turned 180° with the angle between boom and arm at 90—100° and the tracks laid out flat on the floor. 1. Park machine with boom to left side (cab side toward sprocket) of undercarriage. Move arm so angle between boom and arm is 90—100°.

T7712AG

43 4350 16

2. See Remove Track Chain—330LC and lay out flat on floor to sprocket end of undercarriage. (See procedure in Group 0130.) NOTE: To make removal of main frame-to-swing bearing cap screws easier after machine is raised into position, loosen the cap screws one turn at this time. 3. Turn upperstructure to right side. Raise right side of undercarriage using boom down function.

Continued on next page

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Mechanical Drive Elements 4. Put hardwood blocks (B), approximately 355 mm (14 in.), between track rollers (A) and track chain (C).

–UN–07MAY92

5. Turn upperstructure back to left side so it is 90° to track.

T7720AM

CAUTION: The approximate weight of DFT1089 Barrel Support is 545 kg (1200 lb). The approximate weight of the 330LC machine without tracks is 29 245 kg (64,475 lb). Upperstructure 330LC—Specification DFT1089 Barrel Support—Weight .............. 545 kg (1200 lb) approximate Machine Without Tracks—Weight ........... 29 245 (64,475 lb) approximate

6. Put DFT1089 Barrel Support (G) under the counterweight (D). (See Section 99 for instructions to make barrel supports.) To provide enough clearance, use bridge planks (E) and hardwood blocks (F) to raise the height of supports and planks to 1500 mm (59 in.). Do not put blocks under cap screw heads. Keep height to a maximum of 51 mm (2 in.) more than specified. Upperstructure 330LC—Specification Boom of Main Frame-to-Floor Clearance—Height .......................................... 1500 mm (59 in.) minimum Height ............................................................. 1550 mm (61 in.) maximum

–UN–07MAY92

CAUTION: Keep the angle between boom and arm at 90—100° to prevent machine from sliding backwards.

T7720AN

7. Slowly raise left side, using boom down function, until machine is level. A—Track Roller B—Hardwood Block (As Required) C—Track Chain D—Counterweight E—Bridge Plank (As Required) F—Hardwood Block (As Required) G—DFT1089 Barrel Support (2 used)

Continued on next page

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PN=663

43 4350 17

Mechanical Drive Elements

T7720AO

–UN–07MAY92

43 4350 18

A—DFT1089 Barrel Support (2 used)

B—3.7 m (12 ft) Length of W8 x 35 lb Wide Flange Beam

NOTE: For maximum support, the barrel supports must be positioned so the beam is under the main frame and corner of cab as far as possible. Install hardwood blocks (C) as needed to make up for any unevenness. 8. Put See DFT1089 Barrel Support (A) and a 3.7 m (12 ft) length of W8 x 35 lb Wide Flange Beam (B) under main frame at right boom cylinder and right corner of cab.

C—Hardwood Block (As Required)

9. Lower machine so main frame and corner of cab is on the beam. Check that bottom of main frame is 1500 mm (59 in.) off the floor and level. Keep height to a maximum of 51 mm (2 in.) more than specified. Upperstructure 330LC—Specification Bottom of Main Frame-to-Floor Clearance—Height.................................... 1500 mm (59 in.) minimum Height....................................................... 1550 mm (61 in.) maximum

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PN=664

Mechanical Drive Elements 10. Install a 13 mm (1/2 in.) chain around boom cylinder head end boss on frame and rod end boss on boom. Tighten chain just enough to remove slack using a chain binder. 11. Disconnect negative battery cables.

T7149AJ

–UN–05OCT89

43 4350 19

CED,OUOE027,235 –19–02FEB09–4/7

–UN–12NOV92

T7869AT

12. Loosen vent plug (A) to relieve hydraulic oil tank pressure. A—Vent Plug

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PN=665

Mechanical Drive Elements

X9811

13. Disconnect lines (C—H). Remove fittings for more clearance between rotary manifold and upperstructure. 14. Remove stop (A). 15. Remove cover (B). CAUTION: The approximate weight of the 330LC undercarriage is 6570 kg (14,410 lb). Upperstructure 330LC—Specification Undercarriage—Weight .......................... 6570 kg (14,410 lb) approximate

16. Put an 18-t (20-ton) service jack under each end of undercarriage. Use hardwood blocks if necessary.

–UN–09JAN97

A—Stop B—Cover C—P1-to-Proportional Solenoid Valve “SH” Port Line D—Port 2-to-Right Propel Section Bottom Port (Reverse) Line E—Port 4-to-Left Propel Section Bottom Port (Reverse) Line F—Port D-to-Return Manifold G—Port 3-to-Left Propel Section Top Port (Forward) Line H—Port 1-to-Right Propel Section Top Port (Forward) Line

T105974

43 4350 20

–UN–08DEC08

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Mechanical Drive Elements 17. Remove cap screws (B) from swing bearing (A). 18. Replace parts as necessary.

–UN–20DEC96

19. Slowly lower undercarriage onto track chain. 20. Lift sprocket end of undercarriage so sprocket clears track chain.

T105961

21. Pull undercarriage out from under upperstructure. 22. See Remove and Install Swing Bearing. (See procedure in this group.) A—Swing Bearing B—Cap Screw (36 used)

CED,OUOE027,235 –19–02FEB09–7/7

Install Upperstructure—330LC 1. Push undercarriage under upperstructure.

–UN–20DEC96

2. Install guide pins to help align holes in swing bearing (A) with holes in main frame. (See Section 99 for instructions to make tool.)

T105961

3. Raise undercarriage into position using two 18-t (20-ton) service jacks. It may be necessary to turn swing bearing inner race to align teeth with teeth on swing motor pinion shaft. A—Swing Bearing B—Cap Screw (36 used)

NOTE: If all cap screws are not accessible, tighten them after the machine has been lowered and supports have been removed. 4. Install cap screws (B) in swing bearing (A) and tighten cap screws. Upperstructure 330LC—Specification Swing Bearing-to-Upperstructure Cap Screw—Torque .................................................. 1230 N•m (900 lb-ft)

Continued on next page

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PN=667

43 4350 21

Mechanical Drive Elements 5. Install cover (B). 6. Install stop (A). 7. Connect lines. 8. Connect negative battery cable. 9. Remove chain from boom cylinder.

T105974

–UN–09JAN97

CED,OUOE027,237 –19–02FEB09–2/4

10. Put hardwood blocks (B) between track rollers (A) and track chain (C) on the counterweight side.

–UN–07MAY92

A—Track Roller B—Hardwood Block (As Required) C—Track Chain

T7720AM

43 4350 22

Continued on next page

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PN=668

Mechanical Drive Elements

T7720AO

–UN–07MAY92

43 4350 23

A—DFT1089 Barrel Support (2 used)

B—3.7 m (12 ft) Length of W8 x 35 lb Wide Flange Beam

11. Raise machine just enough to remove hardwood blocks (C), wide flange beam (B), and barrel supports (A). 12. Lower machine so lower track rollers and front idler are on track chain.

C—Hardwood Block (As Required)

16. Tighten any of the swing bearing-to-upperstructure cap screws that could not be tightened. Upperstructure 330LC—Specification Swing Bearing-to-Upperstructure Cap Screw—Torque ................................................... 1230 N•m (900 lb-ft)

13. Remove bridge planks and barrel supports from other side.

17. See Remove Track Chain—330LC. (See procedure in Group 0130).

14. Turn upperstructure to other side and raise machine just enough to remove hardwood blocks between roller and track chain.

18. See Adjust Track Sag. (See procedure in Group 0130.)

15. Lower machine so lower track rollers and front idler are on track chain.

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TM1670 (03FEB09)

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PN=669

Mechanical Drive Elements

Remove Upperstructure—370 CAUTION: Keep the angle between boom and arm at 90—100° to prevent machine from sliding backwards.

–UN–24FEB92

T7712AG

43 4350 24

2. See Remove Track Chain—370 and lay out flat on floor to sprocket end of undercarriage. (See procedure in Group 0130.) NOTE: To make removal of main frame-to-swing bearing cap screws easier after machine is raised into position, loosen the cap screws one turn at this time. 3. Turn upperstructure to right side. Raise right side of undercarriage using boom down function.

Continued on next page

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PN=670

Mechanical Drive Elements 4. Put hardwood blocks (B), approximately 355 mm (14 in.), between track rollers (A) and track chain (C).

–UN–07MAY92

5. Turn upperstructure back to left side so it is 90° to track.

T7720AM

CAUTION: The approximate weight of DFT1089 Barrel Support is 545 kg (1200 lb). The approximate weight of the 370 machine without tracks is 30 953 kg (68,239 lb). Upperstructure 370—Specification DFT1089 Barrel Support—Weight .............. 545 kg (1200 lb) approximate Machine Without Tracks—Weight ........... 30 953 (68,239 lb) approximate

6. PutDFT1089 Barrel Support (G) under the counterweight (D). (See Section 99 for instructions to make barrel supports.) To provide enough clearance, use bridge planks (E) and hardwood blocks (F) to raise the height of supports and planks to 1550 mm (61 in.). Do not put blocks under cap screw heads. Keep height to a maximum of 51 mm (2 in.) more than specified. Upperstructure 370—Specification Boom of Main Frame-to-Floor Clearance—Height .......................................... 1550 mm (61 in.) minimum Height ............................................................. 1600 mm (63 in.) maximum

–UN–07MAY92

CAUTION: Keep the angle between boom and arm at 90—100° to prevent machine from sliding backwards.

T7720AN

Continued on next page

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PN=671

43 4350 25

Mechanical Drive Elements

T7720AO

–UN–07MAY92

43 4350 26

A—DFT1089 Barrel Support (2 used)

B—3.7 m (12 ft) Length of W10 x 39 lb Wide Flange Beam

NOTE: For maximum support, the barrel supports must be positioned so the beam is under the main frame and corner of cab as far as possible. Install hardwood blocks (C) as needed to make up for any unevenness. 8. Put See DFT1089 Barrel Support (A) and a 3.7 m (12 ft) length of W10 x 39 lb Wide Flange Beam (B) under main frame at right boom cylinder and right corner of cab.

C—Hardwood Block (As Required)

9. Lower machine so main frame and corner of cab is on the beam. Check that bottom of main frame is 1550 mm (61 in.) off the floor and level. Keep height to a maximum of 51 mm (2 in.) more than specified. Upperstructure 370—Specification Bottom of Main Frame-to-Floor Clearance—Height.................................... 1550 mm (61 in.) minimum Height....................................................... 1600 mm (63 in.) maximum

Continued on next page

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330LC and 370 Excavator Repair 020409

PN=672

T7149AJ

–UN–05OCT89

43 4350 27

CED,OUOE003,1115 –19–02FEB09–4/7

–UN–12NOV92

T7869AT

12. Loosen vent plug (A) to relieve hydraulic oil tank pressure. A—Vent Plug

Continued on next page

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PN=673

Mechanical Drive Elements

X9811

13. Disconnect lines (C—H). Remove fittings for more clearance between rotary manifold and upperstructure. 14. Remove stop (A). 15. Remove cover (B). CAUTION: The approximate weight of the 370 undercarriage is 10 600 kg (23,370 lb). Upperstructure 370—Specification Undercarriage—Weight ........................................... 10 600 kg (23,370 lb) approximate

16. Put an 18-t (20-ton) service jack under each end of undercarriage. Use hardwood blocks if necessary.

–UN–09JAN97

T105974

43 4350 28

–UN–08DEC08

Continued on next page

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PN=674

Mechanical Drive Elements 17. Remove cap screws (B) from swing bearing (A). 18. Replace parts as necessary.

–UN–20DEC96

19. Slowly lower undercarriage onto track chain. 20. Lift sprocket end of undercarriage so sprocket clears track chain.

T105961

21. Pull undercarriage out from under upperstructure. 22. See Remove and Install Swing Bearing. (See procedure in this group.) A—Swing Bearing B—Cap Screw (36 used)

CED,OUOE003,1115 –19–02FEB09–7/7

Install Upperstructure—370 1. Push undercarriage under upperstructure.

–UN–20DEC96

2. See Guide Pin to help align holes in swing bearing (A) with holes in main frame. (See Section 99 for instructions to make tool.)

T105961

NOTE: If all cap screws are not accessible, tighten them after the machine has been lowered and supports have been removed. 4. Install cap screws (B) in swing bearing (A) and tighten cap screws. Upperstructure 370—Specification Swing Bearing-to-Upperstructure Cap Screw—Torque .................................................. 1230 N•m (900 lb-ft)

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=675

43 4350 29

Mechanical Drive Elements 5. Install cover (B). 6. Install stop (A). 7. Connect lines. 8. Connect negative battery cable. 9. Remove chain from boom cylinder.

T105974

–UN–09JAN97

CED,OUOE003,1116 –19–03FEB09–2/4

10. Put hardwood blocks (B) between track rollers (A) and track chain (C) on the counterweight side.

–UN–07MAY92

A—Track Roller B—Hardwood Block (As Required) C—Track Chain

T7720AM

43 4350 30

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=676

Mechanical Drive Elements

T7720AO

–UN–07MAY92

43 4350 31

A—DFT1089 Barrel Support (2 used)

B—3.7 m (12 ft) Length of W10 x 39 lb Wide Flange Beam

11. Raise machine just enough to remove hardwood blocks (C), wide flange beam (B), and barrel supports (A). 12. Lower machine so lower track rollers and front idler are on track chain.

C—Hardwood Block (As Required)

16. Tighten any of the swing bearing-to-upperstructure cap screws that could not be tightened. Upperstructure 370—Specification Swing Bearing-to-Upperstructure Cap Screw—Torque ................................................... 1230 N•m (900 lb-ft)

13. Remove bridge planks and barrel supports from other side.

17. See Install Track Chain—330LC. (See procedure in Group 0130).

14. Turn upperstructure to other side and raise machine just enough to remove hardwood blocks between roller and track chain.

18. Adjust track sag. (See procedure in Group 0130.)

15. Lower machine so lower track rollers and front idler are on track chain.

CED,OUOE003,1116 –19–03FEB09–4/4

TM1670 (03FEB09)

43-4350-31

330LC and 370 Excavator Repair 020409

PN=677

Mechanical Drive Elements

Remove and Install Swing Bearing 1. See Remove Upperstructure—330LC. (See procedure in this group.) CAUTION: The approximate weight of swing bearing is 500 kg (1102 lb). Swing Bearing—Specification Swing Bearing—Weight............................... 500 kg (1102 lb) approximate

2. Connect swing bearing to hoist using lifting brackets (C) such as JT01748 Lifting Brackets. 3. Remove cap screws (D). Remove bearing. 4. Replace upper and lower seals, steel balls, and spacers as necessary. –UN–07MAY92

5. Clean mating surfaces of swing bearing, upperstructure, and undercarriage.

T7764AB

6. Apply cure primer to mating surface on the undercarriage and swing bearing. Apply rigid form-in-place gasket.

–UN–11APR90

IMPORTANT: The tooth marked with the letter “G” or “S”, or equivalent is the starting and stopping point for the hardening process. The tooth and bearing loading plug must be installed on right side of machine so use of that part of swing bearing is minimized. 7. Install swing bearing on undercarriage so tooth (A) marked “G” or “S”, or equivalent and bearing loading plug (B) is to right side of machine.

T5925AA

43 4350 32

8. Install cap screws (D) and tighten. Swing Bearing—Specification Swing Bearing-to-Undercarriage Cap Screw—Torque .................................................. 1230 N•m (900 lb-ft)

A—Tooth B—Loading Plug C—Lifting Bracket (3 used) D—Cap Screw (36 used)

9. Apply multi-purpose grease to swing bearing teeth and pinion shaft. (See Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease.)

CED,OUOE027,236 –19–03FEB09–1/1

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=678

Mechanical Drive Elements

Disassemble and Assemble Swing Bearing

T6626JP

–UN–07NOV88

43 4350 33

A—Lubrication Fitting (2 used) B—Outer Race

C—Spacer (95 used) D—Steel Ball (95 used)

E—Lower Seal F—Inner Race

G—Upper Seal

1. See Install Swing Bearing Upper Seal and (E and G) after assembly if torn or damaged. (See procedure in this group.)

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=679

Mechanical Drive Elements 2. Grind tack weld (A) off top of taper pin (B). 3. Drive taper pin out from the bottom side of bearing. 4. Remove loading plug (C) using a M10-1.5 cap screw.

T6876FI

–UN–07MAY92

A—Tack Weld B—Taper Pin C—Loading Plug

CED,OUOE027,238 –19–03FEB09–2/4

5. Remove steel balls (A) using a magnet. 6. Remove spacers (B) using a length of wire. 7. Turn inner race to remove remaining steel balls and spacers.

–UN–07MAY92

8. Lift outer race off inner race. 9. Install outer race over inner race.

T6876FK

10. Replace parts as necessary. 11. Apply multi-purpose grease to spacers (B) and steel balls (A) and install. Install the same number of spacers as were removed. Turn inner race as needed to install spacers and steel balls.

–UN–07MAY92

A—Steel Ball (95 used) B—Spacer (95 used)

T7763AB

43 4350 34

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=680

Mechanical Drive Elements 12. Install loading plug (C). 13. Install taper pin (B) even with top of swing bearing. 14. Tack weld (A) pin to swing bearing. 15. Add multi-purpose grease to swing bearing through lubrication fittings.

T6876FI

–UN–07MAY92

A—Tack Weld B—Taper Pin C—Loading Plug

43 4350 35

CED,OUOE027,238 –19–03FEB09–4/4

TM1670 (03FEB09)

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PN=681

Mechanical Drive Elements

Install Swing Bearing Upper Seal 1. See Remove Upperstructure—330LC. (See procedure in this group.)

3. Scrape old adhesive from seal groove. 4. Thoroughly clean seal groove and new seal using cure primer.

T5925AM

43 4350 36

–UN–11APR90

2. Remove old seal (A).

5. Apply instant gel adhesive sparingly to seal groove. A—Seal

6. Install seal with lip against outer bearing race. Start about 76 mm (3 in.) from end of seal using a blunt instrument to force seal into groove. Push seal in direction of portion already installed to avoid stretching seal. 7. Before bringing ends of seal together, cut off excess length. 8. Apply adhesive to both ends of seal. Push ends into seal groove making sure they come together. IMPORTANT: To avoid pulling seal out of groove, adhesive must cure for at least 24 hours before using swing function. 9. Let adhesive cure for at least 24 hours before using swing function.

CED,OUOE023,50 –19–03FEB09–1/1

TM1670 (03FEB09)

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PN=682

Mechanical Drive Elements

Install Swing Bearing Lower Seal NOTE: Part of swing bearing shown cut away to show lower seal in groove. –UN–17MAY89

1. Remove old seal (A).

T5936BA

2. Scrape old adhesive from seal groove (B) and thoroughly clean seal groove and new seal using cure primer. 3. Apply instant gel adhesive sparingly to seal groove. A—Seal B—Seal Groove

4. Install seal with seal lip against outer race. Start about 76 mm (3 in.) from end of seal using a blunt instrument to force seal into groove. Push seal in direction of portion already installed to avoid stretching seal. 5. Before bringing ends of seal together, cut off excess length. 6. Apply adhesive to both ends of seal. Push ends into seal groove making sure they come together. IMPORTANT: To avoid pulling seal out of groove, adhesive must cure for at least 24 hours before using swing function. 7. Let adhesive cure for at least 24 hours before using swing function.

CED,OUOE027,266 –19–22MAY98–1/1

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=683

43 4350 37

Mechanical Drive Elements

43 4350 38

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=684

Group 4360

Hydraulic System Specifications Item

Measurement

Specification

Swing Motor

Weight

77 kg (169 lb) approximate

Motor-to-Gearbox Cap Screw

Torque

88 N•m (65 lb-ft)

Valve Housing-to-Motor Housing Cap Torque Screw

430 N•m (320 lb-ft)

Swing Motor Make-Up Valve Plug-to-Housing

Torque

330 N•m (245 lb-ft)

Crossover Relief Valve Body-to-Housing

Torque

176 N•m (130 lb-ft)

Park Brake Release Valve Housing-to-Motor Housing Cap Screw

Torque

9.8 N•m (87 lb-in.)

43 4360 1

CED,OUOE003,1181 –19–09JUL98–1/1

Remove and Install Swing Motor and Park Brake

–UN–12NOV92

1. Remove vent plug (A) to release air pressure from hydraulic oil tank.

T7869AT

2. Pull a vacuum in hydraulic oil tank or drain hydraulic oil tank. Approximate oil capacity is 159 L (42 gal). A—Vent Plug

Continued on next page

TM1670 (03FEB09)

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CED,OUOE027,260 –19–03FEB09–1/2

330LC and 370 Excavator Repair 020409

PN=685

Hydraulic System

CAUTION: The approximate weight of swing motor is 77 kg (169 lb).

X9811

3. Disconnect lines (A—F).

Swing Motor and Park Brake—Specification Swing Motor—Weight ...................................... 77 kg (169 lb) approximate

6. Install swing motor and brake. Tighten cap screws (G). Swing Motor and Park Brake—Specification Motor-to-Gearbox Cap Screw— Torque ............................................................................. 88 N•m (65 lb-ft)

T105899

5. Replace parts as necessary.

–UN–19DEC96

4. Remove cap screws (G). Remove swing motor and brake.

7. Connect lines (A—F). 8. Do Swing Motor Start-Up Procedure. (See procedure in this group.)

–UN–09JAN97

A—Swing Motor Top Right Port-to-Reservoir Return Line B—Swing Motor Left Front “B” Port-to-Main Control Valve Left Rear Lower Port Line C—Swing Motor Left Rear “A” Port-to-Main Control Valve Left Rear Upper Port Line D—Swing Brake Relief Valve “PG” Port-to-Solenoid Valve Manifold Bottom Port Line E—Swing Brake Relief Valve “SH” Port-to-System Relief Valve Manifold Block Front Port Line F—Swing Motor Top Left Port-to-Main Control Valve Left Front Top Port Line G—Cap Screw (12 used)

T105990

43 4360 2

–UN–08DEC08

CAUTION: To avoid injury from escaping fluid under pressure, stop engine, and relieve the pressure in the system before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

CED,OUOE027,260 –19–03FEB09–2/2

TM1670 (03FEB09)

43-4360-2

330LC and 370 Excavator Repair 020409

PN=686

Hydraulic System

Swing Motor and Park Brake Start-Up Procedure IMPORTANT: Swing motor will be damaged if not filled with oil before operating swing function. Procedure must be performed whenever a new swing motor is installed or oil has been drained from the motor.

43 4360 3

Procedure is to ensure the swing motor is filled with oil. 1. Disconnect swing motor drain line (A).

NOTE: Air must be allowed to escape from the swing motor while filling.

T109982C

3. Connect drain line.

–UN–26MAY98

2. Fill motor with hydraulic oil through drain port until oil reaches the level of drain port.

A—Swing Motor Drain Line

TX,43,GG2763 –19–15JUL97–1/1

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=687

Hydraulic System

Disassemble Swing Motor and Park Brake

T117077

–UN–09SEP98

43 4360 4

A—Cover B—Valve Plate C—Dowel Pin D—Crossover Relief Valve E—Spring

F—Piston G—Disk and Plate H—Cylinder Block I—Piston J—Retainer

K—Thrust Plate L—Oil Seal M—Output Shaft N—Seal Retainer

Continued on next page

TM1670 (03FEB09)

43-4360-4

O—Ball Bushing P—Force Pin Q—Spring R—Park Brake Release Valve

CED,OUOE027,261 –19–20MAY98–1/8

330LC and 370 Excavator Repair 020409

PN=688

Hydraulic System 1. Remove drain plug. Drain oil. 2. Make alignment mark (A) on swing motor valve housing and cover to motor housing for assembly. CAUTION: Swing motor valve housing and cover is under spring pressure. Cap screws must be loosened in even steps to release spring force.

43 4360 5

–UN–09JAN97

3. Loosen cap screws (B) in even steps to release spring force. Remove valve housing and cover (C).

T106131B

A—Plug Alignment Mark B—Cap Screw (4 used) C—Valve Housing and Cover

CED,OUOE027,261 –19–20MAY98–2/8

IMPORTANT: Valve plate (D) may remain on valve housing and cover or stay with cylinder block. Be careful not to damage valve plate. –UN–09SEP98

4. Remove parts (D and E).

T117082

Remove outer race of roller bearing (F) from cover and the inner race from output shaft if replacement is necessary. D—Valve Plate E—O-Ring F—Roller Bearing

Continued on next page

TM1670 (03FEB09)

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CED,OUOE027,261 –19–20MAY98–3/8

330LC and 370 Excavator Repair 020409

PN=689

Hydraulic System 5. Remove valve plate (B) if not removed. 6. Remove brake springs (A).

–UN–07MAY92

T7685KK

–UN–07MAY92

T7685KJ

A—Brake Spring (22 used) B—Valve Plate C—Brake Piston D—O-Ring E—Cylinder Block F—O-Ring

T7685KL

43 4360 6

–UN–07MAY92

7. Remove parts (C—F).

Continued on next page

TM1670 (03FEB09)

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CED,OUOE027,261 –19–20MAY98–4/8

330LC and 370 Excavator Repair 020409

PN=690

Hydraulic System 8. Remove parts (A—G). A—Thrust Plate B—Piston (9 used) C—Ball Bushing and Washer D—Force Pin (12 used) E—Separator Plate (3 used) F—Friction Disk (2 used) G—Retainer H—Cylinder Block

T7685KM

–UN–07MAY92

43 4360 7

CED,OUOE027,261 –19–20MAY98–5/8

CAUTION: Spring (H) is under pressure. Remove spring load from snap ring before removing it.

–UN–14APR93

9. Push top washers (I) and spring (H) down using a disk and a press. Remove snap ring (G).

T7966CZ

10. Remove washers and spring. The 50 x 61 x 3 mm washers are next to the snap ring and the 47 x 61 x 3 mm washer is at the bottom.

G—Snap Ring H—Spring I—50 x 61 x 3 mm Top Washer (3 used) —47 x 61 x 3 mm Bottom Washer

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=691

Hydraulic System 11. Remove snap ring (B) from output shaft (D). 12. Remove snap ring (C).

14. Remove O-ring (E).

T7966CV

15. Push output shaft (D) from housing using a press.

T7966CW

–UN–14APR93

A—Cover B—Snap Ring C—Snap Ring D—Output Shaft E—O-Ring

CED,OUOE027,261 –19–20MAY98–7/8

16. Remove snap rings (C) and washers (A).

–UN–14APR93

17. Remove roller bearing (B) using a press. Push bearing to the long end of shaft so oil seal surface on shaft is not damaged. 18. Repair or replace parts as necessary. A—Washer (2 used) B—Roller Bearing C—Snap Ring (2 used)

T7966CX

43 4360 8

–UN–14APR93

13. Remove cover (A).

CED,OUOE027,261 –19–20MAY98–8/8

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=692

Hydraulic System

43 4360 9

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=693

Hydraulic System

Assemble Swing Motor and Park Brake

T117087

–UN–09SEP98

43 4360 10

Continued on next page

TM1670 (03FEB09)

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CED,OUOE027,262 –19–02FEB09–1/8

330LC and 370 Excavator Repair 020409

PN=694

Hydraulic System 1—Swing Motor 2—Brake Piston 3—Valve Plate 4—Cover 6—50 x 61 x 3 mm Top Washer (3 used) 7—O-Ring 8—Spring (24 used) 9—Oil Seal 10—Output Shaft 11—Piston (9 used) 12—Cylinder Block 13—Ball Bushing

14—Spring 16—Force Pin (12 used) 17—Washer 18—47 x 61 x 3 mm Bottom Washer 19—Friction Disk (2 used) 20—Valve Housing and Cover 21—Separator Plate (3 used) 23—Retainer 24—Thrust Plate 26—Packing (2 used) 30—Housing 31—Park Brake Release Valve and Cap Screw

32—Snap Ring (2 used) 33—Snap Ring 35—Make-Up Check Valve (2 used) 37—Snap Ring 38—Snap Ring 40—Cap Screw (4 used) 42—Cap Screw (4 used) 43—Roller Bearing 44—Roller Bearing 51—Crossover Relief Valve (2 used)

51A—O-Ring and Backup Ring (2 used) 51B—Backup Ring 55—Spring (2 used) 64—Plug 68—Plug (2 used) 69—Plug (2 used) 71—O-Ring 85—O-Ring 87—O-Ring (2 used) 88—O-Ring (2 used)

43 4360 11

CED,OUOE027,262 –19–02FEB09–2/8

1. Install snap ring (C) in groove next to oil seal surface on output shaft. 2. Install the washer (A). –UN–14APR93

3. Install roller bearing (B) using a press. 4. Install the second washer and snap ring.

T7966CX

5. Install inner race of roller bearing (D) on output shaft so the model number stamped on bearing is towards the valve housing and cover. 6. Install snap ring (E).

T117095

–UN–09SEP98

A—Washer (2 used) B—Roller Bearing C—Snap Ring (2 used) D—Roller Bearing E—Snap Ring

Continued on next page

TM1670 (03FEB09)

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CED,OUOE027,262 –19–02FEB09–3/8

330LC and 370 Excavator Repair 020409

PN=695

Hydraulic System 7. Install output shaft (D) and roller bearing into housing. 8. Install O-ring (E) into groove in housing. Apply clean oil to O-ring.

T7966CW

10. Install cover and oil seal into housing. 11. Install snap rings (B and C).

T7966CV

–UN–14APR93

A—Cover and Oil Seal B—Snap Ring C—Snap Ring D—Output Shaft E—O-Ring

CED,OUOE027,262 –19–02FEB09–4/8

12. Install 47 x 61 x 3 mm washer (A) at the bottom of bore in cylinder block, the spring (B), and then the 50 x 61 x 3 mm washers (A).

–UN–07MAY92

13. Compress the spring using a disk and a press. Install the snap ring (C). A—50 x 61 x 3 mm Top Washer (3 used) —47 x 61 x 3 mm Bottom Washer B—Spring C—Snap Ring

T7685KN

4360 12

–UN–14APR93

9. Install oil seal in cover (A) so seal lip (spring side) is towards the inside of housing. Apply clean oil to seal lips. 43

Continued on next page

TM1670 (03FEB09)

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CED,OUOE027,262 –19–02FEB09–5/8

330LC and 370 Excavator Repair 020409

PN=696

Hydraulic System 14. Install parts (A—H). Install the separator plates (F) so the missing tangs are aligned with the missing teeth on the friction disks (F). A—Thrust Plate B—Piston (9 used) C—Ball Bushing and Washer D—Force Pin (12 used) E—Separator Plate (3 used) F—Friction Disk (2 used) G—Retainer H—Cylinder Block

T7685KM

–UN–07MAY92

43 4360 13

Continued on next page

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=697

Hydraulic System 15. Install parts (A—F).

–UN–07MAY92

A—Brake Spring (22 used) B—Valve Plate C—Brake Piston D—O-Ring E—Cylinder Block F—O-Ring

T7685KJ

–UN–07MAY92

T7685KK

–UN–07MAY92

T7685KL

43 4360 14

Continued on next page

TM1670 (03FEB09)

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CED,OUOE027,262 –19–02FEB09–7/8

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PN=698

Hydraulic System 16. Install O-ring (E) and valve plate (D).

T117082

18. Install valve housing and cover (C) so work ports are towards the machined surface for park brake release valve.

–UN–09SEP98

17. Install outer race of roller bearing (F) so the model number stamped on bearing is towards the valve housing and cover (C).

Tighten cap screws (B). Swing Motor and Park Brake—Specification Valve Housing-to-Motor Housing Cap Screw—Torque .................................................... 430 N•m (320 lb-ft)

19. Add oil. (See Hydraulic Oil.)

T106131B

–UN–09JAN97

A—Plug B—Cap Screw (4 used) C—Valve Housing and Cover D—Valve Plate E—O-Ring F—Roller Bearing

CED,OUOE027,262 –19–02FEB09–8/8

TM1670 (03FEB09)

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330LC and 370 Excavator Repair 020409

PN=699

43 4360 15

Hydraulic System

Disassemble and Assemble Swing Motor Make-Up and Crossover Relief Valves 1. Disassemble make-up valves (A) remove parts (B—E).

3. Replace parts as necessary.

T106147

4. Install parts (B—E). Tighten plug (D). Specification Swing Motor Make-Up Valve Plug-to-Housing—Torque ............................................ 330 N•m (245 lb-ft)

A—Make-Up Valve (2 used) B—Poppet C—Spring D—Plug E—O-Ring F—Crossover Relief Valve (2 used)

5. Install and tighten crossover relief valves (F). Specification Crossover Relief Valve Body-to-Housing—Torque ........................................... 176 N•m (130 lb-ft)

CED,OUOE027,264 –19–02FEB09–1/3

–UN–09JAN97

6. Take dimension (A) and record for assembly.

T106132B

43 4360 16

–UN–10JAN97

2. Remove crossover relief valves (F).

Continued on next page

TM1670 (03FEB09)

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CED,OUOE027,264 –19–02FEB09–2/3

330LC and 370 Excavator Repair 020409

PN=700

T106134B

–UN–09JAN97

Hydraulic System

A—O-Ring B—Valve Body C—Spring

D—Piston E—O-Ring F—Backup Ring

G—Adjusting Plug H—Nut I—Spring Guide

IMPORTANT: Disassembly of relief valve is shown for convenience of cleaning. Service parts are not available. The relief valve must be replaced.

J—Spring K—O-Ring L—Plug

(G) while assembling. Failure to do so will force the plug out the end of body. 10. Assemble relief valve (A—L).

7. Disassemble crossover relief valve (A—L). 11. Adjust plug (G) to original dimension. 8. Clean and inspect parts. 9. Replace relief valve if any part is damaged or worn.

12. Check Swing Motor Crossover Relief Valve Test and Adjustment. (See procedure in Group 9025-25.)

IMPORTANT: Make sure the poppet in body (B) slides into the bore in adjusting plug

CED,OUOE027,264 –19–02FEB09–3/3

TM1670 (03FEB09)

43-4360-17

330LC and 370 Excavator Repair 020409

PN=701

43 4360 17

Hydraulic System

Disassemble and Assemble Swing Motor Park Brake Relief Valve Tighten cap screws (43).

–UN–13JUN97 –UN–09SEP98

T109983B

A—Pilot Pressure From Solenoid Valve Manifold B—Pilot Pressure Signal From Top Right Front Port of Control Valve 31—Housing 32—Spool 33—Spring 34—Plunger 35—Bushing 36—Filter 37—Spacer 38—Orifice 39—Spring 40—O-Ring 41—O-Ring (2 used) 42—Steel Ball 43—Cap Screw (3 used)

T109946

43 4360 18

Specification Park Brake Release Valve Housing-to-Motor Housing Cap Screw—Torque .............................................................. 9.8 N•m (87 lb-in.)

CED,OUOE027,263 –19–20MAY98–1/1

TM1670 (03FEB09)

43-4360-18

330LC and 370 Excavator Repair 020409

PN=702

Section 99

Dealer Fabricated Tools Contents Page

Group 9900—Dealer Fabricated Tools ST4920 Track Recoil Spring Disassembly and Assembly Tool . . . . . . . . . . . . . . . . . .99-9900-1 DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool. . .99-9900-5 DFT1112 Spacer—330LC . . . . . . . . . . . . . . .99-9900-6 DFT1129 Spacer—370 . . . . . . . . . . . . . . . . .99-9900-7 DF1036A Propel Gearbox Nut Wrench— 330LC . . . . . . . . . . . . . . . . . . . . . . . . . . . .99-9900-8 DFT1109 Holding Bar—330LC . . . . . . . . . . .99-9900-9 DF1063 Lift Bracket . . . . . . . . . . . . . . . . . . .99-9900-9 DFT1130 Adapter . . . . . . . . . . . . . . . . . . . .99-9900-11 DF1038 Torque Adapter . . . . . . . . . . . . . . .99-9900-12 DFT1075 Propel Gearbox Nut Wrench— 370 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99-9900-13 DF1037 Hydraulic Pump Torque Adapter . . . . . . . . . . . . . . . . . . . . . . . . . .99-9900-14 Rotary Manifold Lifting Tool. . . . . . . . . . . . .99-9900-15 DFT1089 Barrel Support . . . . . . . . . . . . . . .99-9900-16 Guide Pin . . . . . . . . . . . . . . . . . . . . . . . . . .99-9900-17 DFT1119 Pump Support . . . . . . . . . . . . . . .99-9900-18

TM1670 (03FEB09)

99-1

330LC and 370 Excavator Repair 020409

PN=1

Contents

TM1670 (03FEB09)

99-2

330LC and 370 Excavator Repair 020409

PN=2

Group 9900

Dealer Fabricated Tools ST4920 Track Recoil Spring Disassembly and Assembly Tool NOTE: It is recommended that DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool be used with track recoil spring disassembly and assembly tool. Dimensions given are metric. Tool is the same as used on other machines except the holder (C). For each track adjuster use the holder with the correct size hole for the nut on that track adjuster.

99 9900 1

Track Recoil Spring Disassembly and Assembly Tool (compression tool) is used with hydraulic jack to compress recoil spring in track adjuster repair.

–UN–24MAR98

Material required:

T6585UY

• 1020 HR Steel for Holder (C), Supporting Plate (E), Base Plate (F), and Base (G). • 1020 HR Steel for Holder (C), Supporting Plate (E), Base Plate (F), and Base (G). • “D” Grade (SAE Grade 5) for Eyebolts (D), Nuts (A), and Cap Screws (H). • “F” Grade (SAE Grade 8) for Studs (B). A—Nut (12 used) B—Stud (4 used) C—Holder D—Eyebolt (2 used) E—Supporting Plate F—Base Plate G—Base (4 used) H—Cap Screw (8 used) I—Lock Washer (8 used)

Print Numbers: • ST4050 Nut (A) • ST4045 Bolt (B) • ST4035 Holder (Plate) (C) • ST4036 Holder (Plate) (C) • ST4037 Holder (Plate) (C) • ST4047 Eyebolt (D) • ST4040 Supporting Base (E) • ST4042 Base Plate (F) • ST4041 Base (G) • ST4046 Cap Screw (H) • ST4049 Lock Washer (I)

Continued on next page

TM1670 (03FEB09)

99-9900-1

CED,OUOE023,2244 –19–19APR00–1/4

330LC and 370 Excavator Repair 020409

PN=705

3.50 mm (0.14 In.)

Dealer Fabricated Tools

10.00 mm (0.39 In.) ST-4035 70 mm(2.75 In.) ST-4036 110 mm(4.33 In.) ST-4037 185 mm(7.30 In.)

260.00 mm (10.24 In.)

42.70 mm (1.68 In.)

M10-1.5, Depth 20.00 mm

360.00 mm (14.2 In.)

TP42.70 x 3.50 mm (1.68 x 0.14 In.)

M30-3.5

350.00 mm (13.78 In.)

610.00 mm (24.02 In.) 1530.00 mm (60.24 In.)

T130084

Continued on next page

TM1670 (03FEB09)

–19–08MAY00

195.00 mm (7.68 In.)

45.00 mm (1.77 In.)

T130084

99 9900 2

160.00 mm (8.30 In.)

Drill 33.00 mm (1.30 In.)

99-9900-2

CED,OUOE023,2244 –19–19APR00–2/4

330LC and 370 Excavator Repair 020409

PN=706

Dealer Fabricated Tools

T7029CH

–UN–06JUL89

99 9900 3

Continued on next page

TM1670 (03FEB09)

99-9900-3

CED,OUOE023,2244 –19–19APR00–3/4

330LC and 370 Excavator Repair 020409

PN=707

Dealer Fabricated Tools

T7029CG

–UN–06JUL89

99 9900 4

CED,OUOE023,2244 –19–19APR00–4/4

TM1670 (03FEB09)

99-9900-4

330LC and 370 Excavator Repair 020409

PN=708

Dealer Fabricated Tools

DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool

T7162AF

–UN–17OCT89

99 9900 5

A—3/16 in. 1020 CR Steel Plate B—9/16 in. Hole (2 places)

C—1/2 in. Nut (2 used)

D—1/2 x 2 in. Cap Screw (2 used)

Track Disassembly and Assembly Guard Tool is used with ST4920 Track Recoil Spring Disassembly and Assembly Tool.

E—1/2 x 3 in. Steel Round Stock (2 used)

• 3/16 in. 1020 CR Steel Plate (A) • 1/2 in. Nut (C) (2 used) • 1/2 x 2 in. Cap Screw (D) (2 used) • 1/2 x 3 in. Steel Round Stock (E) (2 used)

Material required:

CED,OUOE023,2245 –19–29MAR97–1/1

TM1670 (03FEB09)

99-9900-5

330LC and 370 Excavator Repair 020409

PN=709

Dealer Fabricated Tools

DFT1112 Spacer—330LC

T7720AL

–UN–28APR92

99 9900 6

Spacer is used with ST4920 Track Recoil Spring Disassembly and Assembly Tool. Spacer is installed on the bottom plate so force is applied to spring flange on cylinder and not to the piston

Material Required: • 133 x 108 x 76 mm (5.25 x 4.25 x 3.00 in.) Heavy Wall Steel Pipe

Cut the ends of spacer so they are parallel to each other.

CED,OUOE023,2246 –19–29MAR97–1/1

TM1670 (03FEB09)

99-9900-6

330LC and 370 Excavator Repair 020409

PN=710

Dealer Fabricated Tools

DFT1129 Spacer—370

T7995AS

–UN–27APR93

99 9900 7

Spacer is used with ST4920 Track Recoil Spring Disassembly and Assembly Tool. Spacer is installed on the bottom plate so force is applied to spring flange on cylinder and not to the piston.

Material required: 178 x 153 x 138 mm (7.00 x 6.00 x 5.50 in.) Heavy Wall Steel Pipe

Cut the ends of spacer so they are square.

CED,OUOE003,1123 –19–11SEP98–1/1

TM1670 (03FEB09)

99-9900-7

330LC and 370 Excavator Repair 020409

PN=711

Dealer Fabricated Tools

DF1036A Propel Gearbox Nut Wrench—330LC

T7681FZ

–UN–28FEB92

99 9900 8

Propel Gearbox Nut Wrench is used to remove and install the hub-to-housing nut in the propel gearbox. Material required:

• 16 mm (5/8 in.) flat bar stock • M24 (1 in.) nut • M10-1.5 x 60 mm cap screw (2 used) • M10-1.5 nut (2 used)

CED,OUOE023,2247 –19–29MAR97–1/1

TM1670 (03FEB09)

99-9900-8

330LC and 370 Excavator Repair 020409

PN=712

Dealer Fabricated Tools

DFT1109 Holding Bar—330LC

T7690AA

–UN–27FEB92

99 9900 9

Holding Bar is used with the DF1036A Propel Gearbox Nut Wrench as a guide when loosening the hub-to-housing nut in the propel gearbox.

Material required: • 16 mm (5/8 in.) flat bar stock CED,OUOE023,2248 –19–29MAR97–1/1

DF1063 Lift Bracket Tool is the same as used on other machines. Only the lift bracket of the tool is used for this machine with adapter DFT1130. Lift Bracket is used to remove and install propel motor. Material required:

T8318AC

–UN–20SEP94

• 38.1 mm x 76.2 mm x .48 mm (1-1/2 in. x 3 in. x 3/16 in.) Square Tube • 1.3 mm (1/2 in.) 1020 Steel Plate • 1 mm x 38.1 mm (3/8 in. x 1-1/2 in.) Cap Screw with Nut (4 used)

Continued on next page

TM1670 (03FEB09)

99-9900-9

CED,OUTX818,81 –19–11MAY00–1/2

330LC and 370 Excavator Repair 020409

PN=713

Dealer Fabricated Tools

T7247BW

–19–25APR90

99 9900 10

CED,OUTX818,81 –19–11MAY00–2/2

TM1670 (03FEB09)

99-9900-10

330LC and 370 Excavator Repair 020409

PN=714

Dealer Fabricated Tools

DFT1130 Adapter

T8319BN

–UN–20SEP94

99 9900 11

A—Adapter Plate

B—Tube

C—Stop Plate

Adapter is used with DF1063 Lift Bracket to remove and install propel motor. Material required:

• 1.3 mm (1/2 in.) 1020 Steel Plate (A) • 38.1 mm x 38.1 mm x .48 mm (1-1/2 in. x 1-1/2 in. x 3/16 in.) Square Tube (B) • .6 mm (1/4 in.) 1020 Steel Plate (C)

CED,OUTX818,84 –19–11MAY00–1/1

TM1670 (03FEB09)

99-9900-11

330LC and 370 Excavator Repair 020409

PN=715

Dealer Fabricated Tools

DF1038 Torque Adapter

T6557CH

–UN–25OCT95

99 9900 12

Torque Adapter is used to check rolling drag torque on rotor drive shaft.

• 17 mm (0.125 in.) hex head driver

Material required:

CED,OUTX818,83 –19–11MAY00–1/1

TM1670 (03FEB09)

99-9900-12

330LC and 370 Excavator Repair 020409

PN=716

Dealer Fabricated Tools

DFT1075 Propel Gearbox Nut Wrench—370

T7029FR

–UN–06JUL89

99 9900 13

A—1 in. Nut

Propel Gearbox Nut Wrench is used to tighten propel gearbox retaining nut.

• 5/8 in. flat steel stock • M12 - 1.5 x 40 mm cap screws (2 used) • 1 in. Nut (A) welded to bar

Material required:

CED,OUOE003,1124 –19–11SEP98–1/1

TM1670 (03FEB09)

99-9900-13

330LC and 370 Excavator Repair 020409

PN=717

Dealer Fabricated Tools

DF1037 Hydraulic Pump Torque Adapter

T6585XT

–19–12JAN89

99 9900 14

Hydraulic Pump Torque Adapter is used to check rolling drag torque on hydraulic pump shaft. Material required

• 2.25 in. inside diameter (I.D.) pipe • 1/4 in. flat steel stock • 1/2 in. nut • 1/8 in. adjusting screws (2 used)

CED,OUOE027,312 –19–08JUN98–1/1

TM1670 (03FEB09)

99-9900-14

330LC and 370 Excavator Repair 020409

PN=718

Dealer Fabricated Tools

Rotary Manifold Lifting Tool Tool is used to remove and install rotary manifold. Drill and tap disk in fitting cap to M8-1.25 mm threads (A). Material required: • 38H1416 Cap (—12) • JT05548 8 mm Metric Lifting Eyebolt A—M8-1.25 mm Threads

T6641DO

–UN–24OCT88

99 9900 15

CED,OUOE023,2249 –19–29MAR97–1/1

TM1670 (03FEB09)

99-9900-15

330LC and 370 Excavator Repair 020409

PN=719

Dealer Fabricated Tools

DFT1089 Barrel Support Barrel supports are used to support the upperstructure when removing the undercarriage. –UN–09JAN97

Material Required:

99 9900 16

• Clean metal 55 gal barrels of equal height with lids removed. (Must be 34.5—35.5 in. height x 24 in. wide.) • 1/2 x 4 x 24 in. 1020 CR Plate • 1/2 x 4 x 12 in. 1020 CR Plate • One empty 3 lb coffee can or equivalent • Highway Cement (9 bag mix). Mix extra dry to aid curing time.

T7149AC

CAUTION: Cutting tops off barrels that contained flammable or explosive material can cause serious injury or death.

A—2 x 4 in. Slotted Hole, Recessed B—1/2 x 4 x 24 in. 1020 CR Plate C—1/2 x 4 x 12 in. 1020 CR Plate D—1/4 in. Fillet Weld E—One empty 3 lb coffee can or equivalent

Insert hook assembly into barrel before cement is set. Hold assembly in position, using a steel plate or wire, until cement begins to cure. Level off cement with top of barrels. Cement must cure for a minimum of ten days. The approximate weight of each barrel support is 545 kg (1200 lb). The approximate support capacity of each barrel support is 385 560 kg (850,000 lb).

CED,OUOE023,2250 –19–29MAR97–1/1

TM1670 (03FEB09)

99-9900-16

330LC and 370 Excavator Repair 020409

PN=720

Dealer Fabricated Tools

Guide Pin

Remove threads for a distance (B) and then grind a taper on same end.

T6641EK

Material Required:

–UN–24OCT88

Guide pin is used to align cap screw holes in swing bearing and upperstructure.

• M27 x 2 x 150 mm Threaded Rod A—150 mm (6 in.) B—100 mm (4 in.)

99 9900 17

CED,OUOE023,2251 –19–29MAR97–1/1

TM1670 (03FEB09)

99-9900-17

330LC and 370 Excavator Repair 020409

PN=721

Dealer Fabricated Tools

DFT1119 Pump Support

T7955AA

–UN–23APR93

99 9900 18

Pump support is used with a hand hoist to support a pump(s) when an engine is removed. Two end stands are needed. Drill the holes through the square steel tubing so they are centered. Material required: • C3 x 5 Steel Channel

• 88.9 x 88.9 x 6.35 mm (3.5 x 3.5 x 0.250 in.) Square Steel Tubing • 76.2 x 76.2 x 6.35 mm (3 x 3 x 0.250 in.) Square Steel Tubing • 63.5 x 63.5 x 6.35 mm (2.5 x 2.5 x 0.250 in.) Square Steel Tubing • 19 mm (3/4 in.) Flat Bar Stock • M10 x 89 mm or 3/8 x 3-1/2 in. D Grade (SAE Grade 5) Cap Screw (2 used) • M10 or 3/8 in. D Grade (SAE Grade 5) Nut (2 used)

CED,OUOE023,2252 –19–29MAR97–1/1

TM1670 (03FEB09)

99-9900-18

330LC and 370 Excavator Repair 020409

PN=722

Index Page

Page

A Adjuster and recoil spring Track, disassemble and assemble . . . .01-0130-59 Adjuster cylinder—330LC Disassemble and assemble . . . . . . . . .01-0130-64 Adjuster cylinder—370 Track, disassemble and assemble . . . .01-0130-66 Adjuster—330LC Track, disassemble and assemble . . . .01-0130-64 Adjustment Engine valve lash (clearance) . . . . . . . .04-0400-31 Air cleaner Remove and install . . . . . . . . . . . . . . . . .05-0520-3 Air Conditioner Belt Remove and install . . . . . . . . . . . . . . . . .05-0510-8 Air conditioning Refrigerant handling . . . . . . . . . . . . . . . .18-1830-5 Air conditioning compressor Assemble . . . . . . . . . . . . . . . . . . . . . . .18-1830-27 Disassemble and inspect . . . . . . . . . . .18-1830-19 Remove and install . . . . . . . . . . . . . . . .18-1830-18 Air conditioning compressor manifolds Inspect . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-30 Air conditioning condenser Remove and install . . . . . . . . . . . . . . . .18-1830-36 Air conditioning evaporator Remove and install . . . . . . . . . . . . . . . .18-1830-34 Air conditioning receiver dryer Remove and install . . . . . . . . . . . . . . . .18-1830-32 Air conditioning R134a component oil Charge . . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-7 Air conditioning R134a compressor oil Removal . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-6 Air conditioning R134a compressor oil charge Check . . . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-6 Air conditioning R134a refrigerant Cautions . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-5 Air conditioning R134a system Evacuate. . . . . . . . . . . . . . . . . . . . . . . .18-1830-10 Recover . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-9 Air conditioning, R134a refrigerant, recovery, recycling and charging Station installation . . . . . . . . . . . . . . . . . .18-1830-8 Air conditioning, R134a system Charge . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-11 Air intake system Leakage test . . . . . . . . . . . . . . . . . . . . . .05-0520-2 Air test Rotary manifold. . . . . . . . . . . . . . . . . . .02-0260-54 Alarm, travel volume Change . . . . . . . . . . . . . . . . . . . . . . . . . .16-1676-3 TM1670 (03FEB09)

Alternator Remove and install . . . . . . . . . . . . . . . . .16-1672-2 Arm Remove and install . . . . . . . . . . . . . . . . .33-3340-7 Arm cylinder Assemble . . . . . . . . . . . . . . . . . . . . . . 33-3360-155 Bleed procedure . . . . . . . . . . . . . . . . . 33-3360-140 Disassemble . . . . . . . . . . . . . . . . . . . . 33-3360-142 Remove and install . . . . . . . . . . . . . . . 33-3360-133 Arm cylinder pins and bushings Inspect . . . . . . . . . . . . . . . . . . . . . . . . .33-3340-16 Arm, boom, bucket pins and bushings Inspect . . . . . . . . . . . . . . . . . . . . . . . . .33-3340-16

B Indx 1

Battery Adding 12-V accessories . . . . . . . . . . .16-1671-15 Charge . . . . . . . . . . . . . . . . . . . . . . . . .16-1671-10 Check terminals . . . . . . . . . . . . . . . . . . .16-1671-7 Electrolyte level. . . . . . . . . . . . . . . . . . . .16-1671-7 Electrolyte specific gravity . . . . . . . . . . . .16-1671-5 Handle safely . . . . . . . . . . . . . . . . . . . . .16-1671-3 Remove and install . . . . . . . . . . . . . . . .16-1671-14 Testing . . . . . . . . . . . . . . . . . . . . . . . . . .16-1671-4 Using booster-24-volt . . . . . . . . . . . . . . .16-1671-9 Battery explosion . . . . . . . . . . . . . . . . . . . .16-1671-9 Bearing, swing Remove and install . . . . . . . . . . . . . . . .43-4350-32 Bearing, swing, lower install . . . . . . . . . . . . . . . . . . . . . . . . . .43-4350-37 Bearing, swing, upper seal Install . . . . . . . . . . . . . . . . . . . . . . . . . .43-4350-36 Bearing,swing Disassemble and assemble . . . . . . . . .43-4350-33 Belt, seat Remove and install . . . . . . . . . . . . . . . . .18-1821-8 Belt, seat, Inspect . . . . . . . . . . . . . . . . . . . . . . . . . .18-1821-9 Blower motor and heater core Remove and install . . . . . . . . . . . . . . . .18-1830-12 Boom Remove and install . . . . . . . . . . . . . . . .33-3340-11 Boom cylinder Assemble . . . . . . . . . . . . . . . . . . . . . . 33-3360-155 Bleed procedure . . . . . . . . . . . . . . . . . 33-3360-140 Disassemble . . . . . . . . . . . . . . . . . . . . 33-3360-142 Remove and install . . . . . . . . . . . . . . . 33-3360-129 Boom cylinder pins and bushing Inspect . . . . . . . . . . . . . . . . . . . . . . . . .33-3340-16

Index-1

330LC and 370 Excavator Repair 020409

PN=1

Index

Page

Boom pins and bushings Inspect . . . . . . . . . . . . . . . . . . . . . . . . .33-3340-16 Boom, lower With engine stopped . . . . . . . . . . . . . . .33-3360-16 Brake and propel motor—370 Disassemble . . . . . . . . . . . . . . . . . . . . .02-0260-32 Brake pressure reducing valve—330LC Propel motor . . . . . . . . . . . . . . . . . . . . .02-0260-31 Brake, park and swing motor Assemble . . . . . . . . . . . . . . . . . . . . . . .43-4360-10 Disassemble . . . . . . . . . . . . . . . . . . . . . .43-4360-4 Remove and install . . . . . . . . . . . . . . . . .43-4360-1 Brake, propel motor, valve housing—330LC Disassemble . . . . . . . . . . . . . . . . . . . . .02-0260-28 Breather filter, Hydraulic oil tank, Disassemble and assemble . . . . . . . . 33-3360-121 Bucket Disassemble and assemble . . . . . . . . .33-3302-12 Indx 2 Pin-up data . . . . . . . . . . . . . . . . . . . . . .33-3302-14 Remove and install . . . . . . . . . . . . . . . . .33-3302-9 Tooth replacement . . . . . . . . . . . . . . . . .33-3302-2 Bucket cutting edge Repair cracks . . . . . . . . . . . . . . . . . . . . .33-3302-8 Bucket cylinder Assemble . . . . . . . . . . . . . . . . . . . . . . 33-3360-155 Bleed procedure . . . . . . . . . . . . . . . . . 33-3360-140 Disassemble . . . . . . . . . . . . . . . . . . . . 33-3360-142 Remove and install . . . . . . . . . . . . . . . 33-3360-135 Bucket cylinder pins and bushings Inspect . . . . . . . . . . . . . . . . . . . . . . . . .33-3340-16 Bucket links Remove and install . . . . . . . . . . . . . . . . .33-3340-6 Bucket pivot end play Adjust . . . . . . . . . . . . . . . . . . . . . . . . . .33-3302-10 Bucket tooth tip, heavy-duty bucket Replace . . . . . . . . . . . . . . . . . . . . . . . . .33-3302-3 Bucket welded cutting edge Replace . . . . . . . . . . . . . . . . . . . . . . . . .33-3302-7 Bushing Measure wear, track chain . . . . . . . . . .01-0130-29 Bushings and seals Remove and install . . . . . . . . . . . . . . . .33-3340-18 Bypass valve and return filter, Remove and install . . . . . . . . . . . . . . . 33-3360-117 Bypass valve, oil cooler Remove and install . . . . . . . . . . . . . . . 33-3360-123

Remove and install . . . . . . . . . . . . . . . . .18-1800-1 Windowpane dimensions . . . . . . . . . . . .18-1810-6 Cable Engine speed control, remove and install. . . . . . . . . . . . . . . . . . . . . . . . . .05-0515-5 Capacities Drain and refill . . . . . . . . . . . . . . . . . . .00-0002-13 Carrier roller Track, measure wear . . . . . . . . . . . . . .01-0130-19 Track, remove and install . . . . . . . . . . .01-0130-20 Carrier roller oil specification . . . . . . . . . . .00-0004-6 Charge air cooler Install . . . . . . . . . . . . . . . . . . . . . . . . . . .05-0520-3 Remove . . . . . . . . . . . . . . . . . . . . . . . . .05-0520-3 Charge oil cooler Remove and install . . . . . . . . . . . . . . . . .05-0520-3 Charging station, R134a refrigerant Recovery, recycling and charging . . . . . .18-1830-8 Check valve—330LC Propel motor . . . . . . . . . . . . . . . . . . . . .02-0260-31 Clean up procedure, hydraulic oil Using portable filter caddy. . . . . . . . . . .33-3360-17 Component location drawing Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-1674-7 Frame and engine. . . . . . . . . . . . . . . . . .16-1674-9 Compressor manifolds, air conditioning Inspect . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-30 Compressor, air conditioning Assemble . . . . . . . . . . . . . . . . . . . . . . .18-1830-27 Disassemble and inspect . . . . . . . . . . .18-1830-19 Remove and install . . . . . . . . . . . . . . . .18-1830-18 Compressor, air conditioning, R134a Oil Removal,. . . . . . . . . . . . . . . . . . . . . . . . .18-1830-6 Compressor, R134a Oil charge Check, . . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-6 Compressor, R134a, component oil Charge . . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-7 Condenser Remove and install . . . . . . . . . . . . . . . .18-1830-36 Control lever pattern conversion . . . . . . . .33-3360-14 Control valve Disassemble and assemble . . . . . . . . .33-3360-86 Remove and install . . . . . . . . . . . . . . . .33-3360-77 Controller Monitor, remove and install . . . . . . . . . . .16-1675-3 Pump and valve, remove and install . . . .16-1675-3 Controller, pilot, dig function Disassemble and assemble . . . . . . . . .33-3360-65 Remove and install . . . . . . . . . . . . . . . .33-3360-61 Controller, propel pilot Remove and install . . . . . . . . . . . . . . . .33-3360-68 Controller, propel pilot, Disassemble and assemble . . . . . . . . .33-3360-70

C Cab Component location drawing . . . . . . . . . .16-1674-7 TM1670 (03FEB09)

Index-2

330LC and 370 Excavator Repair 020409

PN=2

Index

Page

Coolant expansion tank Install . . . . . . . . . . . . . . . . . . . . . . . . . . .05-0510-7 Remove . . . . . . . . . . . . . . . . . . . . . . . . .05-0510-7 Coolant temperature gauge Remove and install . . . . . . . . . . . . . . . . .16-1676-2 Core, heater and blower motor Remove and install . . . . . . . . . . . . . . . .18-1830-12 Counterbalance valve—330LC Propel motor . . . . . . . . . . . . . . . . . . . . .02-0260-30 Counterbalance valve—370 Disassemble and assemble . . . . . . . . .02-0260-46 Remove and install . . . . . . . . . . . . . . . .02-0260-44 Counterweight Remove and install . . . . . . . . . . . . . . . . .17-1749-2 Crossover relief valve, swing motor Disassemble . . . . . . . . . . . . . . . . . . . . .43-4360-16 Crossover relief valve—370 Remove and install . . . . . . . . . . . . . . . .02-0260-42 Cutting edge, bucket Repair cracks . . . . . . . . . . . . . . . . . . . . .33-3302-8 Cylinder Install bushings and seals . . . . . . . . . . .33-3340-18 Cylinder pins and bushings Inspect . . . . . . . . . . . . . . . . . . . . . . . . .33-3340-16 Cylinder, arm Remove and install . . . . . . . . . . . . . . . 33-3360-133 Cylinder, boom, arm or bucket Assemble . . . . . . . . . . . . . . . . . . . . . . 33-3360-155 Disassemble . . . . . . . . . . . . . . . . . . . . 33-3360-142 Cylinder, bucket Remove and install . . . . . . . . . . . . . . . 33-3360-135 Cylinder, hydraulic Bleed procedure . . . . . . . . . . . . . . . . . 33-3360-140 Cylinder,boom Remove and install . . . . . . . . . . . . . . . 33-3360-129

Guide pin . . . . . . . . . . . . . . . . . . . . . . .99-9900-17 Rotary manifold lifting . . . . . . . . . . . . . .99-9900-15 ST4920 track recoil spring assembly. . . .99-9900-1 Diesel engine oil. . . . . . . . . . . . . . . . . . . . .00-0004-4 Diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-1 Lubricity . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-1 Diesel fuel storage . . . . . . . . . . . . . . . . . . .00-0004-2 Dig function pilot controller Disassemble and assemble . . . . . . . . .33-3360-65 Remove and install . . . . . . . . . . . . . . . .33-3360-61 Dimensions Windowpane . . . . . . . . . . . . . . . . . . . . . .18-1810-6 Drain and refill Capacities . . . . . . . . . . . . . . . . . . . . . . .00-0002-13 Drive sprocket Remove and install . . . . . . . . . . . . . . . .01-0130-45 Drive, Dampener Remove and install . . . . . . . . . . . . . . . . .07-0752-2 Drive, splitter, and hydraulic pump Start-up procedure . . . . . . . . . . . . . . . .33-3360-21 Dryer, receiver Remove and install . . . . . . . . . . . . . . . .18-1830-32

D Dampener drive (flex coupling) Remove and install . . . . . . . . . . . . . . . . .07-0752-2 Dealer fabricated tool DFT1075 holding bar . . . . . . . . . . . . . .99-9900-13 DFT1087 track recoil spring guard . . . . .99-9900-5 DFT1089 barrel support . . . . . . . . . . . .99-9900-16 DFT1109 holding bar . . . . . . . . . . . . . . .99-9900-9 DFT1112 spacer . . . . . . . . . . . . . . . . . . .99-9900-6 DFT1119 pump support . . . . . . . . . . . .99-9900-18 DFT1129 spacer . . . . . . . . . . . . . . . . . . .99-9900-7 DF1036A propel gearbox nut . . . . . . . . .99-9900-8 DF1037 hydraulic pump torque adapter . . . . . . . . . . . . . . . . . . . . . . .99-9900-14 TM1670 (03FEB09)

E EC Connector installation . . . . . 16-1674-11, 16-1675-2 Electrical Cab component location drawing . . . . . .16-1674-7 EC and PVC connector installation . . . . .16-1675-2 Engine and pump controller connector installation . . . . . . . . . . . . . . . . . . . . .16-1674-11 Frame and engine component location drawing . . . . . . . . . . . . . . . . . . . . . . . .16-1674-9 Precautions before welding . . . . . . . . . . .17-1740-1 Spring wire retainer connector . . . . . . .16-1674-11 Tab retainer connector . . . . . . . . . . . . .16-1674-12 Electrolyte specific gravity Checking. . . . . . . . . . . . . . . . . . . . . . . . .16-1671-5 End play, bucket pivot Adjust . . . . . . . . . . . . . . . . . . . . . . . . . .33-3302-10 Engine Control motor adjustment . . . . . . . . . . . .05-0515-7 Crankcase ventilation tube . . . . . . . . . .04-0400-30 Injection pump fast and slow idle stop adjutment . . . . . . . . . . . . . . . . . . . . . .05-0515-2 Install . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-10 Oil pan . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-15 Remove . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-5 Speed calibration . . . . . . . . . . . . . . . . . .17-1740-1

Index-3

330LC and 370 Excavator Repair 020409

PN=3

Indx 3

Index

Page

Speed learning procedure . . . . . . . . . . . 05-0515-8, 16-1671-12, 16-1674-15, 16-1675-1 Valve lash (clearance) adjustment . . . .04-0400-31 Engine control motor Adjustment . . . . . . . . . . . . . . . . . . . . . . .05-0515-7 Install . . . . . . . . . . . . . . . . . . . . . . . . . . .05-0515-6 Engine Control Motor Remove . . . . . . . . . . . . . . . . . . . . . . . . .05-0515-6 Engine controller (EC) Connector installation . . . . . . . . . . . . . . .16-1675-2 Engine oil Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-4 Engine specifications 330LC and 370 . . . . . . . . . . . . . . . . . . .00-0002-12 Engine speed control cable Remove and install . . . . . . . . . . . . . . . . .05-0515-5 Engine speed learning Switch, engine learning . . . 05-0515-8, 16-1671-12, Indx 4 16-1674-15, 16-1675-1 Evaporator Remove and install . . . . . . . . . . . . . . . .18-1830-34 Excavator overview . . . . . . . . . . . . . . . . . .00-0002-1

Remove and install . . . . . . . . . . . . . . . .33-3360-73 Frame and Engine Component location drawing . . . . . . . . . .16-1674-9 Front idler Measure wear . . . . . . . . . . . . . . . . . . . .01-0130-46 Oil specification. . . . . . . . . . . . . . . . . . . .00-0004-6 Remove and install . . . . . . . . . . . . . . . .01-0130-47 Test for oil leakage . . . . . . . . . . . . . . . .01-0130-57 Front idler—330LC Assemble . . . . . . . . . . . . . . . . . . . . . . .01-0130-49 Disassemble . . . . . . . . . . . . . . . . . . . . .01-0130-48 Front idler—370 Assemble . . . . . . . . . . . . . . . . . . . . . . .01-0130-53 Disassemble . . . . . . . . . . . . . . . . . . . . .01-0130-51 Fuel Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-1 Fuel filter element Replace . . . . . . . . . . . . . . . . . . . . . . . . .05-0560-6 Fuel injection pump Remove . . . . . . . . . . . . . . . . . . . . . . . .04-0400-17 Repair . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-17 Fuel level gauge Remove and install . . . . . . . . . . . . . . . . .16-1676-2 Fuel shut-off solenoid Check & adjust linkage . . . . . . . . . . . . .05-0515-11 Remove and install . . . . . . . . . . . . . . . .05-0515-10 Fuel Supply Pump Install . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-23 Fuel supply pump Remove . . . . . . . . . . . . . . . . . . . . . . . .04-0400-23 Fuel system Bleed . . . . . . . . . . . . . . . . . 04-0400-30, 05-0560-8 Fuel tank Remove and install . . . . . . . . . . . . . . . . .05-0560-2 Fuel, diesel storage . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-2 Functional Schematic and Component Location Legend . . . . . . . . . . . . . . . . . . . . . . . . . .16-1674-3 Fuse Color codes . . . . . . . . . . . . . . . . . . . . .16-1674-14 Replacing . . . . . . . . . . . . . . . . . . . . . . .16-1674-12

F Fan Remove and install . . . . . . . . . . . . . . . . .05-0510-2 Fan Belt Remove and install . . . . . . . . . . . . . . . . .05-0510-8 Fan guard Remove and install . . . . . . . . . . . . . . . . .05-0510-2 Fast and slow idle Injection pump stops adjustment . . . . . . .05-0515-2 Filter, breather,hydraulic oil tank Disassemble and assemble . . . . . . . . 33-3360-121 Filter, Pilot pressure regulating valve Disassemble and assemble . . . . . . . . .33-3360-50 Filter, pilot pressure regulating valve Remove and install . . . . . . . . . . . . . . . .33-3360-48 Filter, primary fuel (water separator) Disassemble and assemble . . . . . . . . . .05-0560-5 Filter, return and bypass valve Remove and install . . . . . . . . . . . . . . . 33-3360-117 Filter, water seperator remove and install. . . . . . . . . . . . . . . . . .05-0560-3 Final fuel filter check valve Replace . . . . . . . . . . . . . . . . . . . . . . . . .05-0560-7 Flex coupling, (Dampener Drive) Remove and install . . . . . . . . . . . . . . . . .07-0752-2 Flow regulator valve Disassemble and assemble . . . . . . . . .33-3360-76 TM1670 (03FEB09)

G Gauge Coolant temperature . . . . . . . . . . . . . . . .16-1676-2 Fuel level . . . . . . . . . . . . . . . . . . . . . . . .16-1676-2 Hour meter . . . . . . . . . . . . . . . . . . . . . . .16-1676-2 Gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-6 Gearbox, propel—330LC Assemble . . . . . . . . . . . . . . . . . . . . . . .02-0250-22

Index-4

330LC and 370 Excavator Repair 020409

PN=4

Index

Page

Remove and install . . . . . . . . . . . . . . . . .02-0250-6 Gearbox, propel—370 Assemble . . . . . . . . . . . . . . . . . . . . . . .02-0250-42 Disassemble . . . . . . . . . . . . . . . . . . . . .02-0250-32 Remove and install . . . . . . . . . . . . . . . . .02-0250-9 Gearbox, swing Disassemble and assemble . . . . . . . . . .43-4350-8 Remove and install . . . . . . . . . . . . . . . . .43-4350-4 Start-up procedure . . . . . . . . . . . . . . . . .43-4350-7 Gearbox—330LC Propel, disassemble . . . . . . . . . . . . . . .02-0250-12 Grease Extreme pressure and multipurpose . . . .00-0004-7 Specification . . . . . . . . . . . . . . . . . . . . . .00-0004-7 Ground strap, cab Remove and install . . . . . . . . . . . . . . . .16-1674-14 Grouser Track shoe, measure wear . . . . . . . . . .01-0130-27 Guard Fan, remove and install. . . . . . . . . . . . . .05-0510-2

Hydraulic pump regulator, Disassemble and assemble . . . . . . . . .33-3360-40 Hydraulic pump, main Assemble . . . . . . . . . . . . . . . . . . . . . . .33-3360-32

I Idler Front, measure wear. . . . . . . . . . . . . . .01-0130-46 Idler, front Remove and install . . . . . . . . . . . . . . . .01-0130-47 Test for oil leakage . . . . . . . . . . . . . . . .01-0130-57 Idler, front—330LC Assemble . . . . . . . . . . . . . . . . . . . . . . .01-0130-49 Disassemble . . . . . . . . . . . . . . . . . . . . .01-0130-48 Idler, front—370 Assemble . . . . . . . . . . . . . . . . . . . . . . .01-0130-53 Disassemble . . . . . . . . . . . . . . . . . . . . .01-0130-51

H Heater core and blower motor Remove and install . . . . . . . . . . . . . . . .18-1830-12 Heater hoses Remove and install . . . . . . . . . . . . . . . .18-1830-15 Hoses, heater Remove and install . . . . . . . . . . . . . . . .18-1830-15 Hour meter Remove and install . . . . . . . . . . . . . . . . .16-1676-2 Hydraulic Fittings, 30&deg; cone seat. . . . . . . . . .00-0003-10 Fittings, 37&deg; flare . . . . . . . . . . . . . .00-0003-10 Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-5 Hydraulic cylinder Bleed procedure . . . . . . . . . . . . . . . . . 33-3360-140 Hydraulic fitting Flared connections . . . . . . . . . . . . . . . .00-0003-11 Hydraulic oil cleanup procedure Using portable filter caddy. . . . . . . . . . .33-3360-17 Hydraulic oil tank Disassemble and assemble . . . . . . . . 33-3360-116 Remove and install . . . . . . . . . . . . . . . 33-3360-109 Hydraulic oil tank Relief valve and breather filter Disassemble and assemble . . . . . . . . 33-3360-121 Hydraulic pump Remove and install . . . . . . . . . . . . . . . .33-3360-18 Hydraulic pump and splitter drive Start-up procedure . . . . . . . . . . . . . . . .33-3360-21 TM1670 (03FEB09)

Legend Functional Schematic and Component Location. . . . . . . . . . . . . . . . . . . . . . . .16-1674-3 Link Measure wear, track chain . . . . . . . . . .01-0130-29 Linkage Fuel shut-off solenoid, check & adjust . . . . . . . . . . . . . . . . . . . . . . . .05-0515-11 Links, bucket Remove and install . . . . . . . . . . . . . . . . .33-3340-6 Lower boom With engine stopped . . . . . . . . . . . . . . .33-3360-16 Lower seal, swing bearing Install . . . . . . . . . . . . . . . . . . . . . . . . . .43-4350-37 Lubricant Mixing . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-8 Storage . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-8

M Machine, towing . . . . . . . . . . . . . . . . . . . . .02-0250-5 Main hydraulic pump Assemble . . . . . . . . . . . . . . . . . . . . . . .33-3360-32 Disassemble . . . . . . . . . . . . . . . . . . . . .33-3360-22 Make-up valve, swing motor Disassemble . . . . . . . . . . . . . . . . . . . . .43-4360-16

Index-5

330LC and 370 Excavator Repair 020409

PN=5

Indx 5

Index

Page

Manifold Rotary, disassemble and assemble. . . .02-0260-52 Rotary, remove and install . . . . . . . . . .02-0260-49 Manifold, proportional solenoid valve Remove and install . . . . . . . . . . . . . . . .33-3360-55 Manifolds, air conditioning compressor Inspect . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-30 Metal face seal Inspect . . . . . 01-0130-26, 02-0250-20, 02-0250-39 Mixing lubricants. . . . . . . . . . . . . . . . . . . . .00-0004-8 Monitor controller Remove and install . . . . . . . . . . . . . . . . .16-1675-3 Motor Engine control, adjustment . . . . . . . . . . .05-0515-7 Motor, blower and heater core Remove and install . . . . . . . . . . . . . . . .18-1830-12 Motor, propel and brake—370 Disassemble . . . . . . . . . . . . . . . . . . . . .02-0260-32 Indx 6 Motor, propel, brake valve housing—330LC Disassemble . . . . . . . . . . . . . . . . . . . . .02-0260-28 Motor, swing and park brake Assemble . . . . . . . . . . . . . . . . . . . . . . .43-4360-10 Disassemble . . . . . . . . . . . . . . . . . . . . . .43-4360-4 Remove and install . . . . . . . . . . . . . . . . .43-4360-1 Start-up procedure . . . . . . . . . . . . . . . . .43-4360-3 Motor—330LC Propel, assemble . . . . . . . . . . . . . . . . .02-0260-20 Propel, disassemble . . . . . . . . . . . . . . .02-0260-14 Propel, remove and install. . . . . . . . . . . .02-0260-7 Motor—370 Propel, remove and install. . . . . . . . . . .02-0260-10 Muffler Install . . . . . . . . . . . . . . . . . . . . . . . . . . .05-0530-1 Remove . . . . . . . . . . . . . . . . . . . . . . . . .05-0530-1

Oil cooler, charge Remove and install . . . . . . . . . . . . . . . . .05-0520-3 Oil filters . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-7 Oil Gear . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-6 Oil lines and fittings . . . . . . . . . . . . . . . . . .00-0003-5 Oil Pan Install . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-15 Remove . . . . . . . . . . . . . . . . . . . . . . . .04-0400-15 Oil, component, R134a air conditioning Charge . . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-7 Overview Excavator . . . . . . . . . . . . . . . . . . . . . . . .00-0002-1

O O-ring boss fittings . . . . . . . . . . . . . . . . . . .00-0003-6 Oil Lines and fittings. . . . . . . . . . . . . . . . . . .00-0003-5 Specification carrier roller . . . . . . . . . . . .00-0004-6 Specification front idler . . . . . . . . . . . . . .00-0004-6 Specification hydraulic. . . . . . . . . . . . . . .00-0004-5 Specification track roller . . . . . . . . . . . . .00-0004-6 Oil Cooler Assemble . . . . . . . . . . . . . 05-0510-6, 33-3360-128 Oil cooler Disassemble . . . . . . . . . . . 05-0510-6, 33-3360-128 Remove and install . . . . . . 05-0510-3, 33-3360-125 Oil cooler bypass valve Remove and install . . . . . . . . . . . . . . . 33-3360-123 TM1670 (03FEB09)

P Park brake and swing motor Assemble . . . . . . . . . . . . . . . . . . . . . . .43-4360-10 Disassemble . . . . . . . . . . . . . . . . . . . . . .43-4360-4 Remove and install . . . . . . . . . . . . . . . . .43-4360-1 Park brake relief valve, swing motor Disassemble . . . . . . . . . . . . . . . . . . . . .43-4360-18 Park brake—330LC Propel motor, assemble . . . . . . . . . . . .02-0260-20 Propel motor, disassemble . . . . . . . . . .02-0260-14 Propel motor, remove and install. . . . . . .02-0260-7 Park brake—370 Propel motor, remove and install. . . . . .02-0260-10 Pattern conversion Control levers . . . . . . . . . . . . . . . . . . . .33-3360-14 Pilot controller, dig function Remove and install . . . . . . . . . . . . . . . .33-3360-61 Pilot controller, dig function, Disassemble and assemble . . . . . . . . .33-3360-65 Pilot controller, propel, Disassemble and assemble . . . . . . . . .33-3360-70 Pilot controller, Propel, Remove and install . . . . . . . . . . . . . . . .33-3360-68 Pilot filter and pressure regulating valve Disassemble and assemble . . . . . . . . .33-3360-50 Remove and install . . . . . . . . . . . . . . . .33-3360-48 Pilot pressure regulating valve and filter Disassemble and assemble . . . . . . . . .33-3360-50 Remove and install . . . . . . . . . . . . . . . .33-3360-48 Pilot pump Disassemble and assemble . . . . . . . . .33-3360-46 Remove and install . . . . . . . . . . . . . . . .33-3360-44 Pilot shut-off valve Disassemble and assemble . . . . . . . . .33-3360-53 Linkage adjustment . . . . . . . . . . . . . . . .33-3360-52 Remove and install . . . . . . . . . . . . . . . .33-3360-50

Index-6

330LC and 370 Excavator Repair 020409

PN=6

Index

Page

Pin-up data Bucket. . . . . . . . . . . . . . . . . . . . . . . . . .33-3302-14 Pitch Track chain, measure wear . . . . . . . . . .01-0130-30 Pivot, end play, bucket, Adjust . . . . . . . . . . . . . . . . . . . . . . . . . .33-3302-10 Portable filter caddy Hydraulic oil cleanup procedure . . . . . .33-3360-17 Primary fuel filter (water separator) Disassemble and assemble . . . . . . . . . .05-0560-5 Primary fuel filter, Remove and install . . . . . . . . . . . . . . . . .05-0560-3 Propel gearbox—330LC Assemble . . . . . . . . . . . . . . . . . . . . . . .02-0250-22 Disassemble . . . . . . . . . . . . . . . . . . . . .02-0250-12 Remove and install . . . . . . . . . . . . . . . . .02-0250-6 Propel gearbox—370 Assemble . . . . . . . . . . . . . . . . . . . . . . .02-0250-42 Disassemble . . . . . . . . . . . . . . . . . . . . .02-0250-32 Remove and install . . . . . . . . . . . . . . . . .02-0250-9 Propel motor and brake—370 Disassemble . . . . . . . . . . . . . . . . . . . . .02-0260-32 Propel motor and park brake—330LC Assemble . . . . . . . . . . . . . . . . . . . . . . .02-0260-20 Disassemble . . . . . . . . . . . . . . . . . . . . .02-0260-14 Remove and install . . . . . . . . . . . . . . . . .02-0260-7 Start-up procedure . . . . . . . . . . . . . . . . .02-0260-9 Propel motor and park brake—370 Remove and install . . . . . . . . . . . . . . . .02-0260-10 Start-up procedure . . . . . . . . . . . . . . . .02-0260-12 Propel motor brake valve housing—330LC Disassemble . . . . . . . . . . . . . . . . . . . . .02-0260-28 Propel motor—330LC Brake pressure reducing valve . . . . . . .02-0260-31 Check valve . . . . . . . . . . . . . . . . . . . . .02-0260-31 Counterbalance valve . . . . . . . . . . . . . .02-0260-30 Relief valve . . . . . . . . . . . . . . . . . . . . . .02-0260-30 Shuttle valve, park brake release . . . . .02-0260-29 Shuttle valve, servo piston . . . . . . . . . .02-0260-29 Propel pilot controller Disassemble and assemble . . . . . . . . .33-3360-70 Remove and install . . . . . . . . . . . . . . . .33-3360-68 Proportional solenoid valve Disassemble and assemble . . . . . . . . .33-3360-58 Proportional solenoid valve manifold Remove and install . . . . . . . . . . . . . . . .33-3360-55 Pump and valve controller Remove and install . . . . . . . . . . . . . . . . .16-1675-3 Pump and valve controller (PVC) Connector installation . . . . . 16-1674-11, 16-1675-2 Pump, hydraulic Remove and install . . . . . . . . . . . . . . . .33-3360-18

Pump, hydraulic and splitter drive Start-up procedure . . . . . . . . . . . . . . . .33-3360-21 Pump, main hydraulic Assemble . . . . . . . . . . . . . . . . . . . . . . .33-3360-32 Disassemble . . . . . . . . . . . . . . . . . . . . .33-3360-22 Pump, pilot, Disassemble and assemble . . . . . . . . .33-3360-46 Remove and install . . . . . . . . . . . . . . . .33-3360-44 Pump, regulator, hydraulic Disassemble and assemble . . . . . . . . .33-3360-40 Pump, wate Remove . . . . . . . . . . . . . . . . . . . . . . . .04-0400-17 Pump, water Install . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-19 PVC Connector installation . . . . . . . . . . . . . . .16-1675-2 Remove and install . . . . . . . . . . . . . . . . .16-1675-3

TM1670 (03FEB09)

Indx 7

R Radiator Assemble . . . . . . . . . . . . . 05-0510-6, 33-3360-128 Disassemble . . . . . . . . . . . 05-0510-6, 33-3360-128 Remove and install . . . . . . 05-0510-3, 33-3360-125 Rear drive sprocket Remove and install . . . . . . . . . . . . . . . .01-0130-45 Receiver dryer Remove and install . . . . . . . . . . . . . . . .18-1830-32 Recoil spring Track, disassemble and assemble . . . .01-0130-59 Recoil spring and track adjuster cylinder Remove and install . . . . . . . . . . . . . . . .01-0130-57 Recoil spring and track adjuster cylinder—330LC Cylinder, disassemble . . . . . . . . . . . . . .01-0130-64 Recoil spring and track adjuster cylinder—370 Cylinder, disassemble . . . . . . . . . . . . . .01-0130-66 Refrigerant cautions, air conditioning R134a . . . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-5 Refrigerant, air conditioning Proper handling. . . . . . . . . . . . . . . . . . . .18-1830-5 Refrigerant, air conditioning R134a system Evacuate. . . . . . . . . . . . . . . . . . . . . . . .18-1830-10 Recover . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-9 Refrigerant, R134a Recovery, recycling and charging . . . . . .18-1830-8 Refrigerant, R134a system Charge . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-11 Regulator, flow valve Disassemble and assemble . . . . . . . . .33-3360-76 Remove and install . . . . . . . . . . . . . . . .33-3360-73

Index-7

330LC and 370 Excavator Repair 020409

PN=7

Index

Page

Regulator, hydraulic pump, Disassemble and assemble . . . . . . . . .33-3360-40 Relief valve—330LC Propel motor . . . . . . . . . . . . . . . . . . . . .02-0260-30 Restriction valve Remove and install . . . . . . . . . . . . . . . 33-3360-122 Return filter and bypass valve Remove and install . . . . . . . . . . . . . . . 33-3360-117 Roller Track carrier, measure wear . . . . . . . . .01-0130-19 Track, measure wear . . . . . . . . . . . . . .01-0130-11 Track, remove and install . . . . . . . . . . .01-0130-12 Track, test for oil leakage . . . . . . . . . . .01-0130-18 Roller—330LC Track, disassemble and assemble . . . .01-0130-14 Roller—370 Track, disassemble and assemble . . . .01-0130-16 Indx Rotary manifold 8 Air test . . . . . . . . . . . . . . . . . . . . . . . . .02-0260-54 Disassemble and assemble . . . . . . . . .02-0260-52 Remove and install . . . . . . . . . . . . . . . .02-0260-49 R134a compressor oil charge Check . . . . . . . . . . . . . . . . . . . . . . . . . . .18-1830-6

Propel motor, servo piston . . . . . . . . . .02-0260-29 Sliding window Remove and install . . . . . . . . . . . . . . . . .18-1810-4 Slow and fast idle Injection pump stops adjustment . . . . . . .05-0515-2 Solenoid Fuel shut-off , remove and install . . . . .05-0515-10 Fuel shut-off, check & adjust linkage. . .05-0515-11 Valve, proportional, disassemble. . . . . .33-3360-58 Solenoid valve, proportional, manifold Remove and install . . . . . . . . . . . . . . . .33-3360-55 Specific gravity, electrolyte . . . . . . . . . . . . .16-1671-5 Specification Carrier roller oil . . . . . . . . . . . . . . . . . . . .00-0004-6 Front idler oil. . . . . . . . . . . . . . . . . . . . . .00-0004-6 Grease . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-7 Hydraulic oil . . . . . . . . . . . . . . . . . . . . . .00-0004-5 Track roller oil . . . . . . . . . . . . . . . . . . . . .00-0004-6 Specifications 330LC . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0002-2 370 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0002-4 Speed control Injection pump fast and slow idle stops adjustment. . . . . . . . . . . . . . . . . . . . . .05-0515-2 Speed control cable Remove and install . . . . . . . . . . . . . . . . .05-0515-5 Speed selector valve—370 Remove and install . . . . . . . . . . . . . . . .02-0260-42 Splitter drive and hydraulic pump Start-up procedure . . . . . . . . . . . . . . . .33-3360-21 Splitter housing Assemble . . . . . . . . . . . . . . . . . . . . . . . .08-0800-8 Disassemble . . . . . . . . . . . . . . . . . . . . . .08-0800-5 Install . . . . . . . . . . . . . . . . . . . . . . . . . . .08-0800-2 Remove . . . . . . . . . . . . . . . . . . . . . . . . .08-0800-2 Spring, recoil Track adjuster, disassemble and assemble . . . . . . . . . . . . . . . . . . . . . .01-0130-59 Spring—330LC Track recoil, disassemble and assemble . . . . . . . . . . . . . . . . . . . . . .01-0130-64 Spring—370 Track recoil, disassemble and assemble . . . . . . . . . . . . . . . . . . . . . .01-0130-66 Sprocket Remove and install . . . . . . . . . . . . . . . .01-0130-45 Start aid switch. . . . . . . . . . . . . . . . . . . . .16-1674-17 Start-up procedure Hydraulic pump and splitter drive . . . . .33-3360-21 Swing gearbox . . . . . . . . . . . . . . . . . . . .43-4350-7 Swing motor and park brake . . . . . . . . . .43-4360-3 Start-up procedure—330LC Propel motor park brake . . . . . . . . . . . . .02-0260-9

S Seal Metal face, inspect . . . . . 01-0130-26, 02-0250-20, 02-0250-39 Seal, lower, swing bearing Install . . . . . . . . . . . . . . . . . . . . . . . . . .43-4350-37 Seal, upper, swing bearing Install . . . . . . . . . . . . . . . . . . . . . . . . . .43-4350-36 Seat Check adjustments . . . . . . . . . . . . . . . . .18-1821-1 Remove and install . . . . . . . . . . . . . . . . .18-1821-2 Seat belt Inspect . . . . . . . . . . . . . . . . . . . . . . . . . .18-1821-9 Remove and install . . . . . . . . . . . . . . . . .18-1821-8 Shank, tooth Remove and install . . . . . . . . . . . . . . . . .33-3302-3 Shoe Track, remove and install . . . . . . . . . . .01-0130-28 Shroud Fan, remove and install. . . . . . . . . . . . . .05-0510-2 Shut-off valve, pilot, Disassemble and assemble . . . . . . . . .33-3360-53 Linkage adjustment . . . . . . . . . . . . . . . .33-3360-52 Remove and install . . . . . . . . . . . . . . . .33-3360-50 Shuttle valve—330LC Propel motor, park brake release . . . . .02-0260-29 TM1670 (03FEB09)

Index-8

330LC and 370 Excavator Repair 020409

PN=8

Index

Page

Start-up procedure—370 Propel motor park brake . . . . . . . . . . . .02-0260-12 Starter Remove and install . . . . . . . . . . . . . . . .04-0400-34 Switch, remove and install . . . . . . . . . .16-1674-14 Starter switch Remove and install . . . . . . . . . . . . . . . .16-1674-14 Storing lubricants . . . . . . . . . . . . . . . . . . . .00-0004-8 Strainer, suction Remove and install . . . . . . . . . . . . . . . 33-3360-119 Structure Welding repair of major. . . . . . . . . . . . . .17-1740-3 Structure, upper Install—330LC . . . . . . . . . . . . . . . . . . .43-4350-21 Install—370. . . . . . . . . . . . . . . . . . . . . .43-4350-29 Remove—330LC. . . . . . . . . . . . . . . . . .43-4350-16 Remove—370 . . . . . . . . . . . . . . . . . . . .43-4350-24 Suction strainer Remove and install . . . . . . . . . . . . . . . 33-3360-119 Swing bearing Disassemble and assemble . . . . . . . . .43-4350-33 Remove and install . . . . . . . . . . . . . . . .43-4350-32 Swing bearing, upper seal Install . . . . . . . . . . . . . . . . . . . . . . . . . .43-4350-36 Swing bearing,lower seal install . . . . . . . . . . . . . . . . . . . . . . . . . .43-4350-37 Swing gearbox Disassemble and assemble . . . . . . . . . .43-4350-8 Remove and install . . . . . . . . . . . . . . . . .43-4350-4 Start-up procedure . . . . . . . . . . . . . . . . .43-4350-7 Swing motor & park brake Start-up procedure . . . . . . . . . . . . . . . . .43-4360-3 Swing motor and park brake Assemble . . . . . . . . . . . . . . . . . . . . . . .43-4360-10 Disassemble . . . . . . . . . . . . . . . . . . . . . .43-4360-4 Remove and install . . . . . . . . . . . . . . . . .43-4360-1 Swing motor make-up and crossover relief valve Disassemble . . . . . . . . . . . . . . . . . . . . .43-4360-16 Swing motor, park brake relief valve Disassemble . . . . . . . . . . . . . . . . . . . . .43-4360-18 Switch Engine speed learning procedure . . . . . 05-0515-8, 16-1671-12, 16-1674-15, 16-1675-1 Start aid . . . . . . . . . . . . . . . . . . . . . . . .16-1674-17 Starter, remove and install . . . . . . . . . .16-1674-14 Travel alarm cancel. . . . . . . . . . . . . . . .16-1674-17

Tank, hydraulic oil Remove and install . . . . . . . . . . . . . . . 33-3360-109 Tank, hydraulic oil, Disassemble and assemble . . . . . . . . 33-3360-116 Thermostat Remove . . . . . . . . . . . . . . . . . . . . . . . .04-0400-21 Test . . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-21 Thermostats Install . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-22 Tip, tooth, bucket, heavy-duty Replace . . . . . . . . . . . . . . . . . . . . . . . . .33-3302-3 Tool, dealer fabricated DFT1075 holding bar . . . . . . . . . . . . . .99-9900-13 DFT1087 track recoil spring guard . . . . .99-9900-5 DFT1089 barrel support . . . . . . . . . . . .99-9900-16 DFT1109 holding bar . . . . . . . . . . . . . . .99-9900-9 DFT1112 spacer . . . . . . . . . . . . . . . . . . .99-9900-6 DFT1119 pump support . . . . . . . . . . . .99-9900-18 DFT1129 spacer . . . . . . . . . . . . . . . . . . .99-9900-7 DF1036A propel gearbox nut . . . . . . . . .99-9900-8 DF1037 hydraulic pump torque adapter . . . . . . . . . . . . . . . . . . . . . . .99-9900-14 Guide pin . . . . . . . . . . . . . . . . . . . . . . .99-9900-17 Rotary manifold lifting . . . . . . . . . . . . . .99-9900-15 ST4920 track recoil spring assembly. . . .99-9900-1 Tooth Replacement, bucket . . . . . . . . . . . . . . .33-3302-2 Tooth shank Remove and install . . . . . . . . . . . . . . . . .33-3302-3 ToothTip, bucket, heavy-duty Replace . . . . . . . . . . . . . . . . . . . . . . . . .33-3302-3 Torque value Flared connections . . . . . . . . . . . . . . . .00-0003-11 Flat face O-ring seal fitting . . . . . . . . . . .00-0003-8 Inch SAE four bolt flange fitting. . . . . . .00-0003-12 Metric cap screw. . . . . . . . . . . . . . . . . . .00-0003-3 Metric four bolt flange fitting . . . . . . . . .00-0003-13 O-Ring boss fitting . . . . . . . . . . . . . . . . .00-0003-6 30&deg; cone seat hydraulic fittings . . .00-0003-10 37&deg; flare hydraulic fittings . . . . . . .00-0003-10 Towing machine . . . . . . . . . . . . . . . . . . . . .02-0250-5 Track Chain, replace broken part . . . . . . . . . .01-0130-41 Roller oil specification . . . . . . . . . . . . . . .00-0004-6 Track adjuster and recoil spring Disassemble and assemble . . . . . . . . .01-0130-59 Track adjuster cylinder and recoil spring Remove and install . . . . . . . . . . . . . . . .01-0130-57 Track adjuster cylinder and recoil spring—330LC Disassemble and assemble . . . . . . . . .01-0130-64 Track adjuster cylinder and recoil spring—370 Disassemble and assemble . . . . . . . . .01-0130-66

T Tank, fuel Remove and install . . . . . . . . . . . . . . . . .05-0560-2 TM1670 (03FEB09)

Index-9

330LC and 370 Excavator Repair 020409

PN=9

Indx 9

Index

Page

Track carrier roller Measure wear . . . . . . . . . . . . . . . . . . . .01-0130-19 Remove and install . . . . . . . . . . . . . . . .01-0130-20 Track chain Bushing, measure wear . . . . . . . . . . . .01-0130-29 Disassemble to replace broken part . . .01-0130-41 Link, measure wear. . . . . . . . . . . . . . . .01-0130-29 Pitch, measure wear . . . . . . . . . . . . . . .01-0130-30 Track sag, adjust . . . . . . . . . . . . . . . . .01-0130-43 Track shoe grouser, measure wear. . . .01-0130-27 Track chain—330LC Disassemble and assemble . . . . . . . . 01-0130-38, 01-0130-40 Install . . . . . . . . . . . . . . . . . . . . . . . . . .01-0130-33 Remove . . . . . . . . . . . . . . . . . . . . . . . .01-0130-30 Track chain—370 Install . . . . . . . . . . . . . . . . . . . . . . . . . .01-0130-36 Remove . . . . . . . . . . . . . . . . . . . . . . . .01-0130-34 Indx 10 Track roller Carrier, remove and install . . . . . . . . . .01-0130-20 Measure wear . . . . . . . . . . . . . . . . . . . .01-0130-11 Remove and install . . . . . . . . . . . . . . . .01-0130-12 Test for oil leakage . . . . . . . . . . . . . . . .01-0130-18 Track roller, upper—330LC Disassemble and assemble . . . . . . . . .01-0130-22 Track roller, upper—370 Disassemble and assemble . . . . . . . . .01-0130-24 Track roller—330LC Disassemble and assemble . . . . . . . . .01-0130-14 Track roller—370 Disassemble and assemble . . . . . . . . .01-0130-16 Track sag Adjust . . . . . . . . . . . . . . . . . . . . . . . . . .01-0130-43 Track shoe Remove and install . . . . . . . . . . . . . . . .01-0130-28 Track shoe grouser Measure wear . . . . . . . . . . . . . . . . . . . .01-0130-27 Track—330LC Chain, disassemble and assemble . . . 01-0130-38, 01-0130-40 Chain, install . . . . . . . . . . . . . . . . . . . . .01-0130-33 Chain, remove . . . . . . . . . . . . . . . . . . .01-0130-30 Track—370 Chain, install . . . . . . . . . . . . . . . . . . . . .01-0130-36 Chain, remove . . . . . . . . . . . . . . . . . . .01-0130-34 Travel alarm cancel switch . . . . . . . . . . . .16-1674-17 Travel alarm volume Change . . . . . . . . . . . . . . . . . . . . . . . . . .16-1676-3

Upper track roller—330LC Disassemble and assemble . . . . . . . . .01-0130-22 Upper track roller—370 Disassemble and assemble . . . . . . . . .01-0130-24 Upperstructure Install—370. . . . . . . . . . . . . . . . . . . . . .43-4350-29 Remove—330LC. . . . . . . . . . . . . . . . . .43-4350-16 Remove—370 . . . . . . . . . . . . . . . . . . . .43-4350-24 Upperstructure—330LC Install . . . . . . . . . . . . . . . . . . . . . . . . . .43-4350-21

U Upper seal, swing bearing Install . . . . . . . . . . . . . . . . . . . . . . . . . .43-4350-36 TM1670 (03FEB09)

V Valve Proportional solenoid, disassemble . . . .33-3360-58 Valve, control, Disassemble and assemble . . . . . . . . .33-3360-86 Remove and install . . . . . . . . . . . . . . . .33-3360-77 Valve, counterbalance—370 Disassemble and assemble . . . . . . . . .02-0260-46 Remove and install . . . . . . . . . . . . . . . .02-0260-44 Valve, crossover relief—370 Remove and install . . . . . . . . . . . . . . . .02-0260-42 Valve, flow regulator Remove and install . . . . . . . . . . . . . . . .33-3360-73 Valve, flow regulator, Disassemble and assemble . . . . . . . . .33-3360-76 Valve, hydraulic oil tank relief, Disassemble and assemble . . . . . . . . 33-3360-121 Valve, make-up and crossover relief, swing motor Disassemble . . . . . . . . . . . . . . . . . . . . .43-4360-16 Valve, oil cooler bypass Remove and install . . . . . . . . . . . . . . . 33-3360-123 Valve, pilot pressure regulating and filter Disassemble anf assemble . . . . . . . . . .33-3360-50 Remove and install . . . . . . . . . . . . . . . .33-3360-48 Valve, pilot shut-off, Disassemble and assemble . . . . . . . . .33-3360-53 Linkage adjustment . . . . . . . . . . . . . . . .33-3360-52 Remove and install . . . . . . . . . . . . . . . .33-3360-50 Valve, proportional solenoid manifold, Remove and install . . . . . . . . . . . . . . . .33-3360-55 Valve, restriction Remove and install . . . . . . . . . . . . . . . 33-3360-122 Valve, return filter and bypass Remove and install . . . . . . . . . . . . . . . 33-3360-117 Valve, speed selector—370 Remove and install . . . . . . . . . . . . . . . .02-0260-42 Valve, swing motor park brake relief, Disassemble . . . . . . . . . . . . . . . . . . . . .43-4360-18

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330LC and 370 Excavator Repair 020409

PN=10

Index

Page

Valve—330LC Propel motor brake pressure reducing . . . . . . . . . . . . . . . . . . . . . .02-0260-31 Propel motor check . . . . . . . . . . . . . . . .02-0260-31 Propel motor counterbalance . . . . . . . .02-0260-30 Propel motor relief . . . . . . . . . . . . . . . .02-0260-30 Propel motor, park brake shuttle . . . . . .02-0260-29 Propel motor, servo piston shuttle . . . . .02-0260-29 Vent Tube engine crankcase. . . . . . . . . . . . .04-0400-30

W Water pump Install . . . . . . . . . . . . . . . . . . . . . . . . . .04-0400-19 Remove . . . . . . . . . . . . . . . . . . . . . . . .04-0400-17 Water separator filter Remove and install . . . . . . . . . . . . . . . . .05-0560-3 Welded cutting edge, bucket Replace . . . . . . . . . . . . . . . . . . . . . . . . .33-3302-7 Welding on machine . . . . . . . . . . . . . . . . . .17-1740-1 Welding repair of major structure . . . . . . . .17-1740-3 Window Sliding, remove and install . . . . . . . . . . .18-1810-4 Windowpane Dimensions . . . . . . . . . . . . . . . . . . . . . . .18-1810-6 Install one piece molding . . . . . . . . . . . .18-1810-3 Install two piece molding . . . . . . . . . . . . .18-1810-1 Working ranges 330LC . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0002-6 370 . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0002-10

TM1670 (03FEB09)

Index-11

Indx 11

330LC and 370 Excavator Repair 020409

PN=11

Index

Indx 12

TM1670 (03FEB09)

Index-12

330LC and 370 Excavator Repair 020409

PN=12