MODEL 2000 MANUAL T8090 MANUAL PART NO. 2022992
Includes Revision 4
PARTS MANUAL Machine Serial No ...•..• : ...........................•. Engine Model ...........•......... Serial No •.•....•..•. Transmission Part No ............. Serial No •.•.......•. Front Axle Part No .........•..... Serial No ..•...•...•. Rear Axle Part No .•....•.....•.•. Serial No ....•....•.•
MODEL 2000 MANUAL TB090 MAN~Al:. PAR_T NO. 2_()2_2~92
I Includes Revision 4"
TROdAN INDoaTRIES INC.
June, 1.981
INTRODUCTION This manual illustrates and identifies maintenance parts for the Model 2000 Loader, to enable you to determine the part number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part the first time without time-consuming exchanges of correspondence or other annoying delays. An index is provided in the front of this manual to help you determine which illustration contains the part you want to order. Determine the basic system or assembly in which the part is used, and find this system or assembly in the Index. It will reference the pages which illustrate and list the part. This manual contains the latest information available at the time of printing. However, at the discretion of Trojan Industries Inc. its contents are subject to change without notice. This reservation is in keeping with the Company's policy of constant progressive improvement and refinement of all our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual. Because we are constantly upgrading our equipment, it is necessary that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the receipt of the proper part, it is essential that the following information be included with your parts order: MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF ITEM WANTED NAME AND ADDRESS TO WHICH PART SHOULD BE SENT USE ONLY PARTS WHICH ARE AUTHORIZED BY TROJAN INDUSTRIES, INC. TO ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED. Certain abbreviations are used in the parts list to call your attention to specific situations. These abbreviations are explained as follows:
AIR
2
- As Required: No specific quantity can be assigned to the part since the number used varies from machine to machine.
Revision 3 - March, 1980
N.S.S.
- Not Serviced Separately: This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as part of another assembly.
N.I.
- Not Illustrated: The part is used on the machine, but is not shown on the parts illustration.
WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition. Report any errors to your Trojan Distributor. In case of shipment damage, make any claims to the carrier immediately.
Revision 3 - March, 1980
2A
INDEX A
Accelerator Pedal and Linkage (GM) Accelerator Pedal 'and Linkage (CD) Accessory Hydraulic Piping (3 Spool) Air Cleaner (GM) Air Cleaner (CD) Air Compressor Air Compressor Piping (GM) Air Compressor Piping (CD) Air Governor Air Reservoir (GM) Air Reservoir (CD) Air Shift, Reverse to Forward Alternator Arrestor, Spark (GM) Arrestor, Spark (CD) Automatic Bucket Leveler Automatic Hoist Cut-Out Automatic Bucket Leveler and Hoist Cut-Out Detent Wiring Axle Assembly Axle Cradle
PAGE 40, 41 42, 43 84, 85 58, 59 60, 61 146 - 1480 i38 - 141C 142, 143 150 - 151 B 138 - 141C 142, 143 76, 77 62 - 64 55 56, 57 68 - 69B 67 65 160 - 161A 16, 17
B
Back-Up Warning Alarm Battery and Wiring Bally Pans and Guards Brake Controls and Lines Brake Head Assembly Brake Line Guards Brake Valve Bucket Assembly Bucket Cylinder Hydraulic System Bucket Leveler, Automatic Bucket Cylinder
66 62 - 64 18, 19 144 - 145C 166 - 169 18, 19 152, 153 26, 27 82 - 83B 68 - 69B 100 - 101 B
C
Cab, Canopy Cab, Enclosed Clutch Cut-Out Valve Compressor, Air Controls, Main Hydraulic Valve (2 Spool) Controls, Main Hydraulic Valve (3 Spool) Controls, Transmission Control Valve Assembly, Main Hydraulic (2 Spool) Control Valve Assembly, Main Hydraulic (3 Spool) Control Valve Assembly, Transmission Control Valve Console
REVISION 2 - OCTOBER, 1979
184, 185 178 - 183 156 146 - 1480 104, 105 106, 107 128 - 130 86 - 98 90 - 93 (See Note) 8 - 10
3
16, 17 16, 17 100 - 101 B 102 - 103B 118, 119
Counterweight Cradle, Axle Cylinder, Bucket Cylinder, Lift Cylinder, Steering
o Decals Detent Assembly, Main Control Valve Detent Wiring Differential Group Drive Shaft Assembly
30 94 - 96 65 170 - 176H 157 - 157B
E
Electrical System Electrical System, Automatic Bucket Leveler & Hoist Cut-Out Engine and Related Parts (GM) Engine and Related Parts (CD) Engine Cooling (GM) Engine Cooling (CD) Engine Controls (GM) Engine Controls (CD) Engine Mounting (GM) Engine Mounting (CD) Ether Start Kit Ether Start Switch Exhaust System (GM) Exhaust System (CD)
62 - 64 65 32 - 34 36 - 38 44, 45 46, 47 40, 41 42, 43 32 - 34 36 - 38 74, 75 74, 75 55 56, 57
F
Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Oil Filter Assembly, Fuel (CD) Fire Extinguisher Floor Plates and Seat Support Frame, Front and Rear Fuel Tank and Lines (GM) Fuel Tank and Lines (CD)
50, 51 126 54 11 14, 15 16, 17 52, 52A 53
G
Gauges, Instrument Panel Governor, Air Guards, Belly Pans and Guard, Front Window
70 - 71B 150 - 151B 18, 19 187 H
Headlights Hood
4
72, 73 8 - 10
REVISION 2 - OCTOBER, 1979
Hoist Cut-Out, Automatic Hydraulic Control Valve Levers, Main (2 Spool) Hydraulic Control Valve Levers, Main (3 Spool) Hydraulic Control Valve, Main (2 Spool) Hydraulic Control Valve, Main (3 Spool) Hydraulic Pump, Main Hydraulic Pump, Steering Hydraulic Reservoir Hydraulic System, Accessory (3 Spool) Hydraulic System, Bucket Cylinder Hydraulic System, Main Hydraulic System, Steering Hydraulic System, Transmission
67 104, 105 106, 107 86 - 89 90 - 93 98, 99 116, 117 50, 51 84, 85 82 - 83B 78 - 80 108 - 110 124, 125
Instrument Panel
70 - 71B L
24, 25A 24, 25A 102 - 103B 72, 73 70 - 71B 70 - 71 B
Lift Arm Lift Arm Linkage Lift Cylinder Lights Lights, Dash Light, Indicator M
Main Hydraulic System Main Hydraulic Pump Mirrors, Rear View Muffler (GM) Muffler (CD)
78 - 90 98, 99 186 55 56, 57
o Oil Cooler System Oil Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Orbitrol Assembly, Steering
112, 113 50, 51 126 120 - 123
P
Parking Brake Assembly Parking Brake Lever Assembly Parking Brake and Linkage Pillow Block Assembly Pivot Group, Main Planetary Hub, Axle Power Cluster Propeller Shaft Assembly Pump, Main Hydraulic
REVISION 2 - OCTOBER, 1979
136 - 137B 134, 135 132, 133B 157A, 157B 20 - 23 162 - 164 154, 155 157, 159 98, 99
5
116, 117
Pump, Steering Hydraulic R
48, 49 50, 51 50, 51
Radiator Assembly Reservoir, Fuel Reservoir, Hydraulic S
Seat Assembly Shaft Assembly, Drive Sheet Metal Spark Arrestor (GM) Spark Arrestor (CD) Starter, Engine Steering Cylinder Steering Gear Installation Steering Hydraulic System Steering Pump Steering Valve Assembly (Cushion) Steering Valve Assembly (Orbitrol) Switch, Battery Switch, Ether Start Switch, Pressure Switch, Proximity (Limit) Switch, Starter Switch, Toggle
12, 13 157 - 157B 8 - 10 55 56, 57 62 - 64 118, 119 120, 121 108 - 110 116, 117 114, 115 122, 123 70 - 71 B 74 - 75 62 - 64 65 70 - 71B 70 - 71B
T
Tires and Wheels Tools Torque Converter Assembly Transmission Assembly Transmission Control Valve Assembly Transmission Controls Transmission Hydraulic Filter Transmission Hydraulic System Transmission Mounting Parts
28, 29 30 (See Note) (See Note) (See Note) 128 - 131C 126 124,125 127
V
Valve Controls, Main (2 Spools) Valve Controls, Main (3 Spools) Valve, Main Hydraulic Control (2 Spool) Valve, Main Hydraulic Control (3 Spool) Valve, Clutch Cut-Out Valve, Cushion Valve, Brake Valve, Orbitrol
104, 105 106, 107 86 - 89 90 - 93 136 114, 115 152, 153 122, 123
W
Wheels
6
28, 29
REVISION 2 - OCTOBER, 1979
Windshield Wiper Kit Winterization Kit Wiring, Main Wiring, Automatic Bucket Leveler and Hoist Cut-Out NOTE:
188, 189 190, 191 62 - 64 65
For Items Noted Above, Consult Allison Transmission Parts Manual.
TROJAN STANDARD PARTS LISTING (See Index Rear of Manual)
OPERATING INSTRUCTIONS Consult Operator's Manual TB096
REVISION 3 - MARCH, 1980
7
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8
lRO.JAII SHEETMETAL SHROUDING
Item
2031475 2032960 2087051 2109206 2088573 2109202 2031473 2032960 2091544 2109201 2031581 2031396 2036822 2082770 2031475 2031391 2032960 2031617 2091451 2091087 2031616 2032959 2031450 2031390 2032959 2031616 2031617 ~ll !llA 2032960 !llB 2031391 2112274 @ll 12 2087016 13 2044426 14 2077565 15 2031427 l5A 2031389 16 2077567 l6A 2031389 16B 2031615 17 ------18 ------19 2097314 20 2031427 20A 2031389 20B 2032958 2071029 21 21A 2031391 21B 2032960 22 2079951 22A 2077758 23 2077751
1 lA *2 +2 *3 +3 4 4A *5 +5 6 6A 6B 6C 7 7A 7B 7C 8 8 9 9A 10 lOA lOB 10C
Description
Part No
Bolt Washer, Flat Grille Gri lle Panel, Light Panel, Light Screw Washer, Flat Cowl, Rear Cowl, Rear Bolt (Carr. PIN) Washer, Lock Washer, Flat Spacer (N.!.) Bolt Washer, Lock Washer, Flat Nut Hood (CD) Hood (GM) Nut Washer, Flat Bolt Washer, Lock Washer, Flat Nut Nut Washer, Flat (N.!.) Washer, Lock Knob (N. 1.) Cover Grommet Plate Bolt Washer, Lock Clamp Washer, Lock Nut Not Applicable Not Applicable Shroud, Front Bolt Washer, Lock Washer, Flat Bolt Washer, Lock Washer, Flat Cover, Console (2 Spool) Cover, Console (Optional) Console, Valve Control
Revision 4 - June, 1981
Oty
,
4 4 1 1 1 1 4 4 1 1 4 4 4 AIR 6 6 6 6 1 1 8 8 8 16 8 8 4 4 4 4 1 2 1 2 2 2 4 4
-
1 4 4 4 5 5 5 1 1 1 9
.ROdAN SHEETMETAL SHROUDING
Part No
24 25
2097301 Box, Battery 2031477 Bolt ~32960 Washer, Flat 2031391 Washer, Lock 2031617 Nut 2067397 Mount, Shock 2087018 Panel, Side 2062539 Pin (Optional) 2031757 Pin, Cotter (Optional) 2064185 Latch (Optional) 2079613 Seat (Optional) 2036097 Screw (N.I.)(Optional) 6950888 Washer, Lock (N.I.)(Optional) 2031863 Nut (N.I.)(Optional) 2079612 Base (N.I.)(Optional) 2031475 Bolt 2032960 Washer, Flat 2031391 Washer, Lock 2031617 Nut 2095241 Panel, Side (Optional)
25A
25B 25C 26 27 28 28A 29 29A 29B 29C 290 29E 30 30A 308 30C 31
Qty
Description
Item
1 6 6 6 6 4 2 4 4 4 4 16 16 16 4 8 8 8 8 2
* For Machines Having Serial Numbers through 20-1533.
+ For Machines
Having Serial Numbers 20-1534 & Higher.
! For Machines Having Serial Numbers through 20-1710. @ For Machines Having Serial Numbers 20-1711 & Higher.
10
Revision 4 - June, 1981
2
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TP4098
FIRE EXTINGUISHER (Optional) Item
Part No.
1 2 2A
2082066 2031429 2031389 2031615 2082067
2B
3
Description
Qty.
Extinguisher, Fire ............................ ".. ,. .......
l1li
••••
Bo 1t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . " .. '\ ................
Washer, Lock .........................•................•..... '.. Nut ...•..................................... " ................ " .
Bracket ...........................................
III
.............
1 3 3 3 1
11
~~~----------------------.--------2
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____----------3
J
TP2687
7
iRU.JAN SEAT ASSEMBLY
Item
Part No
*A +A *1 +1 2 *3 +3 4 5 6 7 8 9 10
2096564 2313673 6954754 6851916 6954755 6954752 6851915 6954753 6954755 6953234 6953709 2031316 2031390 2092046
Description
Seat Assembly (Includes Items 1-9) Seat Assembly (Includes Items 1-9) Backrest Assembly Backrest Assembly Caps crew Shell Assembly Shell Assembly Cushion, Seat Caps crew Adjuster Adjuster Nut Washer, Lock Belt, Seat (N.I.)
Qty
1 1 1 1 7 1 1 1 4 1 1 4 4 1
* For Machines Having Serial Numbers through 20-1458. + For Machines Having Serial Numbers 20-1459 & Higher.
,
Revision 4 - June, 1981
13
TROd. .
9
10
. TP2777
14
FLOORPLATES AND SEAT SUPPORT ASSEMBLY
Item
Part No.
1 2 2A 2B 2C 3 4 5 5A 6
2089219 2031519 2032962 2031393 2031619 2079156 2078424 2071029 2039028 2071719 2031454 2031390 2031616 2031485 2031617 2077651 2077652
7
7A 7B 8 8A 9 10 11 llA lIB llC 12 13 14 15 16 16A 17
------2031477 2031391 2032960 2097607 2033517 2032962 2078429 2031370 2031390 2078395
Description
Qty.
Support Assy., Seat........................................... Bo 1 t ... '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" Washer, Flat.................................................. Washer, Lock. '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '"
1 3 3 3
Nut", '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '"
3
F100rp1ate Assy., Center...................................... F100rp1ate Assy., Front.......................................
Screw", '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '"
1 1
8
Washer, Flat................................................... Plate, Mounting............................................... Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Nut. . . . . . . . . . . . • . . . . • . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 1 4 4 4
Nut", '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '"
2
Molding, Rubber............................................... Molding, Rubber............................................... Console, Valve Control (See Index) Bo1 t '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" '" Washer, Lock.................................................. Washer, Flat.................................................. F100rp1ate Assy., Rear........................................ Nut, Jam...................................................... Washer, Flat.................................................. Rod, Threaded................................................. Nut (Furn. W/Seat)............................................. Washer, Lock (Furn. W/Seat)................................... Support Assy., Tipping Seat.................. . . . . . . . . . . . . . . . . .
1
2 1 4 4 4 1 2 2 1 4 4 1
15
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cn _ _ _ _ _ _
----
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16
---------
-
FRAME AND COUNTERWEIGHT
Item
Part No
1 1A 2 3 3 3A
2098667 2031626 2096182 2031577 2031579 2041074 2033249 2101839 2099987 2091137 2031985 2033249 2100646 2110308 2032464 2031378 2031067 2031376 2091085 2091177 2060024 2031521 2094027 2094028 2098157 2093737 2093738 2031490 2067433 2080085 2044117 2044118 2077885 2087009 2093893 2032463 2031378 2031985 2032007 2077888 2100491 2032806 2031391 2031611
4
5 6 7 8 9
*10 +10 11
llA 12 12A 13 14 15 16 17 17A 18 18 18A 19 19A 20 21 22 23 24 24A 25 25A 26 27 28 29 30 30A 30B
Description
Bolt Nut (N.!.) Counterweight Bolt (Deck to Side Plate) Bolt (Deck to Side Plate & Tank)(N.I.) Nut Fitting, Grease Deck Assy., Upper Frame Assy., Rear Line, Grease Adapter, Straight Fitt i ng, Grease Frame Assy., Front Frame Assy., Front Bolt Nut Bolt Nut Pin Spacer Lockplate Bolt Pin, Clevis Wire, Spring Link, Safety (Non-Adjustable) Clevis (Ma1e)(Optional) Clevis (Female)(Optional) Bolt Nut Pin Spacer (.1046) Spacer (.1345) Bushing Cradle Assy., Axle (Incl. Item 23) Bar, Mount Brake Line Guard (N.!.) Bolt Nut Adapter, Straight Adapter, 90° Tube Assy. Tube Assy. Clamp (Tube Assy. to Rear Frame)(N.I.) Washer, Lock (N.I.) Nut (N.!.)
Qty
8 8 2 8 2 10 2 1 1 2 4 2 1 1 8 16 2 2 2 2 2 6 2 2 1 1 1 2 2 2 AIR AIR 2 1 2 8 16 1 3 1 1 1 1 1
* For Machines Having Serial Numbers thru 20-1686.
+ For Machines Having Serial Numbers 20-1687 & Higher.
Revision 4 - June, 1981
17
2
19----'~
6
TP3217
18
} 18
11 16
15
14
13 12
11 10
9
8
1
PROTECTIVE GROUP (Optional) Item
Part No.
1 2 3 4 4A 4B 5 5 6 6A 6B 7 8 8A 8B 9 10
2094028 2094027 2093953 2031479 2031391 2031617 2093880 2093881 2031579 2036822 2031622 2103329 2031577 2036822 2031622 2031519 2093198 2103330 2031578 2036822 2031622 2031590 2036822 2031622 2097616 2031475 2031391 2093888 2093889
11
12 12A 12B 13
13A 13B 14 15 15A 16 16 17 18 18A 18B 19 20
------2031577 2036822 2031622 2103333 2103334
Description
Qty.
Wire, Spring ................ , ....... "...................... ".... , ... "................. Pin, Cl ev is ........................ ,. ........ Guard Assy., Radiator .............. Bo 1t. . . . .. . . . . .. . .. . . . . . . .. . . . . " . .. . . .. . Washer, Lock.........................................................
•• " . . . . . . .
4 4 1
.. "
.. ..
6
Nut ........................................................................ " .
6
Guard Assy., R.H. Front Brake Line............................ Guard Assy., L.H. Front Brake Line (N.I.)..................... Bo 1t ........................ " . . . . . . . . .. . . .. . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat (N. I.) ..•.•...... ~ .......................•..... ~ . Nu t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pan, Front.................................................... Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat (N.I.)........................................... Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assy., Access........................................... Pan Assy., Transmission....................................... Bo 1 t ...... '.' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat (N.I.)........................................... Nut. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat (N. I.)... ..............•...... ............... .... Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pan, Axle Carrier............................................. Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Guard, Assy., R.H. Rear Brake Line............................ Guard Assy., L. H. Rear Brake Line (N. I.) . . . . . . . . . . . . . . . . . . . . . Cradle, Axle (See Index) Bo1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat (N.I.)........................................... Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pan, Rear..................................................... Pan, Rear.....................................................
1 1 2 2 2 1 4 4 4 4 1 1 2 2 2 4 4 4 1 6 6 1 1
III . . . . . . . . . . . . . . . "
.. 'I . . . '!. . . . . . . . . . . . . . . . . "
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8 8 8 1 1
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~._04_ - - - 1 1 TP2793
12
20
UPPER PIVOT GROUP
Item
Part No
A B C 1 2 3 4 5 6 7 8 9 10 11 12
Ref Ref 2101672 2080249 2031557 2077906 2080648 2088357 2066431 2066432 -------
2087001 2077341 2091288 2031524
Description Crossmember, Upper Rear Pivot Crossmember, Upper Front Pivot Kit, Pivot Repair Nut, Jam Bolt Plate, Lock Spacer Seal Race, Outer Race, Inner (Not Applicable) Pin, Upper (Inc/. Item 7) Lockbar Support Assembly, Hose Bolt
REVISION 2 - OCTOBER, 1979
Qty
-1 1
1 1 1 1 1 1
-
1 1 1 2
21
2
3 4
5 6 ----'
TP2792
22
LOWER PIVOT GROUP
Item
Part No
A B C 1 2 3 4 5 6 7 8
Ref Ref 2101673 ~O:;1:7C
2087003
-------
2066432 2066431 2088357 2077357 2031523
Description C rossmember, Lower Rear Pivot Crossmember, Lower Front Pivot Kit, Pivot Repair _"_1+
uU,1.
Pin, Lower (I ncl. Item 4) (Not Applicable) Race, Inner Race, Outer Seal Plate, Capture Bolt
REVISION 2 - OCTOBER, 1979
Qty
1 4 1
-
1 1 1 1 2
23
,
2
6
5
4
3
8
1
9
10
11
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TP2776
20
24
19 18
11
16
15
14
12
LIFT ARMS AND LINKAGE
Item
Part No
Description
Qty
*1
2087154 2106065 2109567 2111461 2030225 2087177 2087252 2095253 2095223 2087231 2037706 2067437 2087236 2037706 2067437 2087562 2037706 2067437 2099158 2037706 2067437 2087175 2030225 2087235 2037709 2067437 2072353 2095226 2087234 2037706 2067437 2035955 2095224 2087237 2037709 2067437 2035955 2095224 2092777 2030225 2087174 2030225 2087236 2109569 2037709 2067437 2040582 2064334 2106060 2106060
Link Assembly (Incl. Items 19 and 20) Link Assembly (Includes Item 20A)(See Note) Link Assembly (Includes Items 20B & 20C)(See Note) Link Assembly, Reworked (Includes Items 20B&20D )(See Note) Fitting, Grease Bushing Lever (R. H.) (I ncl. Items 3 and 4A) Lever (L. H.) (I ncl. Items 3 and 4A) Tube, Spacer Pin Bolt Nut, Lock Pin Bolt Nut, Lock Pin Bolt Nut, Lock Pin Bolt Nut, Lock Bushing Fitting, Grease Pin Bolt Nut, Lock Spacer Spacer Pin Bolt Nut, Lock Spacer Spacer Pin Bolt Nut, Lock Spacer Spacer Bushing Fitting, Grease Lift Arm Assembly (Incl. Items 9 and 14) Fitting, Grease Pin - 2" Diameter Pin - 2\11 Diameter (Used with Link Assy. PIN 2109567-ltem 1) Bolt Nut, Lock Ring, Retaining Bushing Bushing Bushing (Lever End)
2 2 2
1
1 1 2
3· 4 4 4A 5 5A 5B 6
6A 6B 7 7A 7B 8 8A 8B 9 10 11 11A 11B
11C 110
12 12A 12B
12C 12C 13 13A 13B
13C 13C 14 15 16 17 18 18 18A 18B *19 *20 20A 20B
REVISION 2 - OCTOBER, 1979
...,., 4 4
1 1 2 3 4
4 2 2 2 1 1 1
2 2 2 4
2 2 2 2 AIR AIR 2 2 2 AIR AIR 2 2
2 AIR AIR 4 2
1 2 2 2 2 2 8 4· 4
2
25
LIFT ARMS AND LINKAGE
Item
20C 2109568 20D 2110287
Qty
Description
Part No Bushing (Bucket End) Bushing (Bucket End)
2 2
*For Machines Having Serial Numbers 20-1359 th~ough 20-1468 NOTE: Reference Yale Parts and Service Bulletin No. 696 and Timberjack Parts and Service Bulletin No. 146.
25A
1.
PIN 2106065 Link Assembly used for machines shipped with double shear type buckets.
2.
PIN 2109567 Link Assembly used for machines having a cantilever type bucket.
3.
PIN 2111461 Link Assembly used for machines shipped with a cantilever type bucket and converted to a double shear type bucket using kit PIN 2110913.
4.
PIN 2106065 and PIN 2111461 are directly interchangeable as assemblies.
REVISION 2 - OCTOBER, 1979
1
5
26
TP2748
BUCKET ASSEMBLY
Item Part No. A 2094605 1 2090737 2 2090773 3 2089687 4 2094607 5 2090736
Description Bucket Assy. (2-1/2 Cu. Yd.) (Incl. Items 1 Thru 5)............ Corner, Cast, L.H.............................................. Edge Assy., Cutting (Incl. Items 1 Thru 3 &5).................
Qty. 1 1 1
Edge J Cutting..................................................
1
Cutters, Side..................................................
2
Corner, Cast, R.H..............................................
1
B 2094621 1 2090737 2 2090773 3 2094623 4 2089687 5 2090736
Bucket Assy. (3 Cu. Yd.) (Inc1. Items 1 Thru 5)........ .. . • . • • . 'Corner, Cast, L.H.............................................. Edge Assy., Cutting (Incl. Items 1 Thru 3 &5)................. Edge, Cutting.................................................. Cutter, Side ......•'............................................ Corner, Cast, R.H .••..•••..•....•...........................,...
1 1 1 1 2 1
2096525 2090737 2094139 2094140 2096633 2090736
Bucket Assy. (3 Cu. Yd. Low Profile) (Incl. Items 1 Thru 5).... Corner, Cast, L.H.............................................. Edge Assy., Cutting (Incl. Items 1 Thru 3 &5) .......... T...... Edge, Cutting.................................................. Cutter, Side................................................... Corner, Cast, R.H ................"............... ..... ... ... ... .
1 1 1 1 2 1
C 1 2 3 4 5
27
2
3
4
5
6
TP2213
TIRES AND WHEELS
Item
Part No.
A 1 2 2A 2B *3 4 5 6
2095279 2095278 2030210 2030206 2030204
------2034824 2034823 2034825
Description Wheel Assy. (Incl. Items 1, 4, 5 & 6).................. . . . . . .• Base, Rim..................................................... Val ve Assy.................................................... Cap, Valve.................................................... Adapter (N. I . ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tire (16.0 x 24 - 12 PR.) (G-2)................... ............. Ring, Side.................................................... "0" Ring...................................................... Ring, Lock.................................................... * Not Sold For Repalcement
28
Qty. 4 4 4 4 2 4 4 4 4
TROd. . 2
3
4
5
6
7
TP2l62
TIRES AND WHEELS (LOG LOADER ONLY); Item
Part No.
A 1 2 2A *3 4 5 6 7
2096687 2096688 2092333 2092471
------2031145 2031146 2031147 2031148
Description Wheel Assy. (Inc!. Items 1 & 4 Thru 7)................. . .. . . . . . Rim Base Assy,................................................. Valve Stem Assy. (Not As Illustrated).......................... Spud. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tire (20.5 x 25)............................................... Flange ........................... , ............................. Band, Bead Seat................................................ "0" Ring....................................................... Ring, Lock..................................................... *
I Qty.
4 4
4 4 4 8 4
4 4
Not Sold for Replacement
29
TROdAN
1
2
8
4
~5 TP22S1
30
Revision 4 - June, 1981
.RiLlAN TOOLS
Item
Part No
A 1
2062739 2082071 2030341 2062207 2062738 2062737 2039106 2030342 2072266
2 3 4 5 6 7 8
Description
Gun Assembly, Grease (Incl. Items 3, 4, 5)(Optional) Wrench, Main-Pivot Pin Socket Gun, Grease (Optional) Hose (Optional) Coupler, Hydraulic (Optional) Wrencn, Wheel Bearing Nut (Optional) Handle Wrencn, Cnain
Qty
1 1 1 1
1 1
1 1
1
DECALS (Not Illustrated) 1 1
6955961 Kit, Decal (GM) 6955962 Kit, Decal (CD) PAINT (Not Illustrated
1
2 3 4
5 6
7
8
6960207 6960208 6960209 6960213 6960210 6960211 6960212 6960214
Black (1 U.S. Gal.) Yellow (lU.S. Gal.) Red (1 U.S. Gal.) Yellow Primer (1 U.S. Gal.) Black (12 oz. Aerosol Can) Yellow (12 oz. Aerosol Can) Red (12 oz. Aerosol Can) Yellow Primer (12 oz. Aerosol Can)
Revision 4 - June, 1981
31
::
,~
32
.......
Revision 4 - June, 1981
iRiLlAN ENGINE AND RELATED PARTS (GM) Item
Part No
1 1A 1A 1B 1B lC 2 2A 2B 2C 3 4 5 6 7
2081081 2021736 6960215 2021737 6960216 6955303 2095402 2097260 2031456 2031390 2053264 2031996 2032310
B
2031985 2088815 2099912 2107767 2096882 2031472
-------------
9 10 11 12 13 14 ------15 ------16 2109403 17 2067435 18 2102444 19 2031570 20 2102286 2102449 21 2102450 22 23 2032964 24 2067437 25 2102451 26 2031562 27 2067437 28 2067437 29 2102286 30 2102449 31 2102450 32 2032964 33 2031570 *34 ------*35 2068570 *36 2096382 2031391 *37 *38 . 2031481 *39 2032962 *40 2031393 2030839 *41 *42 2093073
Description
Engine Assembly Element, Fuel (Primary)(Cartridge Type)(N.I.) Element, Fuel (Primary)(Spin-On)(N.I.) Element, Fuel (Secondary)(Cartridge Type)(N.l.) Element, Fuel (Secondary)(Spin-On)(N.I.) Element Kit, Luboil (N.I.) Fan Spacer, Fan (N.I.) Bolt (N. 1.) WaSher, Lock (N.I.) Bushing, Reducer Elbow Tee Switch, Pressure (See Page 62-63) Gauge, Engine Oil Pressure (See Page 70-71) Adapter, Straight Hose Assy. Plate, Drive Bolt (Supersedes PIN 2099374) Plate, Cover (Supersedes PIN 2100483) Bolt Shaft, Propeller (See Page 158-159) Transmission (See Allison Manual) Stud (Supersedes PIN 2083723) Nut, Lock Mount, Assembly Bolt Washer Mount, Shock Washer Washer, Flat Nut Mount, Assembly Bolt Nut Nut Washer Mount, Shock Washer WaSher, Flat Bolt Alternator (See Page 62-63) Pulley Bar, Mount Washer, Lock Bolt Washer, Flat WaSher, Lock Bolt Strap, Adjusting
Revision 4 - June, 1981
Qty
1 1 1 1 .1 1 1 1 6 6 1 1 1
-
1 1 1 8 1 4
-
8 8 2 2 2 2 2 2 2 1
2 2 1 1 1 1 1 1
-
1 1 2 2 1 1 1 1 33
.RiLlAN ENGINE AND RELATED PARTS (GM) Item
Part No
*43 *44 *45 *46 *47 *48 +49 +50 +51 +52 +53 +54 +55 +56 +57 +58 +59 +60 +61 +62 +63 ¢64 ¢65 ¢66 ¢67 ¢68 ¢69 ¢70 ¢71 ¢72 ¢73 ¢74 ¢75 ¢76 ¢77 ¢78 *79 +¢79 80
2032959 2031390 2031451 2033427 2031391 2030805
-------
2068570 2108981 2031391 2031483 2036816 2031391 2031484 2081010 2082389 2031391 2030804 2036815 2031390 2031450
-------
2068750 2115300 2031391 2031477 2031487 2031391 2031617 2082389 2114714 2031391 2030805 2083901 2031390 2031452 2097775 2043106 6953961
Description
Qty
Washer, Flat Washer, Lock Bolt Spacer Washer, Lock Bolt Alternator (See Page 62-63) Pulley Bar, Mount Wasner, Lock Bolt Washer, Flat Washer, Lock Bolt Strap, Adjusting Spacer WaSher, Lock Bolt Washer, Flat Washer, Lock Bolt Alternator (See Page 62-63) Pulley Bar, Mount WaSher, Lock Bolt Bolt WaSher, Lock Nut Spacer Strap, Adjusting Washer, Lock Bolt Washer, Flat Washer, Lock Bolt Belt, Alternator Belt, Alternator Belt (Set of 2)(Supersedes PIN 2057126)
1 1 1 1 1 1
-
1 1 2 2 1 1 1 1 1 1 1 1 1 1
-
1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1
* For Machines Having Serial Numbers thru 20-1503 + For Machines Having Serial Numbers 20-1504 thru 20-1861 ¢ For Machines Having Serial Numbers 20-1862 and Higher
34
Revision 4 - June, 1981
-,. -co en
I
~-i
-
o ______________
~
en----:-----~,
:-.-.'(~~ \j' '7/ , CD~ • • '
~
/
~----------------~
C " ' ) -_ _~---~
36
~
lRU.lAN ENGINE AND RELATED PARTS (CD) Item
Part No
1
6954205 6952296 2038544 2088815
2 3 4 5 6 7 8 9
10 lOA lOB 10C 100 *11
*l1A +11
+l1A 12 12A 13 14 15 15A 16 17 17A 17B 18 19 20 21 22
23 23A 23B 24 25 25A 25B 26 26A 27 28 29 30 31 32 33 34
2032310 2031985 2031996 2102509 6951125 6954623 2078834 2071181 2099912 2099374 2110632 2110577 2100483 2031472 2109403 2067426 2102511 2031569 2032964 2067437 2102288 2102287 2102286 2102287 2102286 2031569 2032964 2067437 2102514 2031473 2031391 2032960 6952298 6951970 2033385 2053266 2038470 2038544 2102288 2031988 2087454
Description
Belt, Fan (Set of 3) Belt, Alternator Elbow, 90° Hose Assy. Gauge, Oil Pressure (See Index) Tee Switch, Pressure (See Index) Adapter, Straignt Elbow, 90° Engine Assy. Element, Full Flow Oil Element, Water Element, Fuel Fan Plate, Drive Bolt Plate, Drive Bolt Plate, Cover Bolt Snaft, Prop (See Index) Transmission Assy. (See Allison Transmission Parts Manual) Stud (Supersedes 2083723) Nut, Lock (Supersedes 2067435) Mount Assy. Bolt Wasner, Flat Nut Washer Mount, Snock Wasner Mount, ShOck Wasner Bolt Washer, Flat Nut Mount Assy. Bolt Washer, Lock Nut Element, By-Pass "0" Ring (N.L) Plug (Furn. W/By-Pass) Bushing, Reducer Elbow, 90° Elbow, 90° Washer Bolt (Furn. W/Engine) Adapter, Straight Hose Assy.
Revision 4 - June, 1981
Oty
1 1
1
1 1 1 1 1 1
2 1 1
8 1
16 1
4
8 8 2 2 2 2 2 2 2 1 1
1 1 1
1 4 4 4 1 1
1 1 1
1 1 1
1
37
.RiLlAN ENGINE AND RELATED PARTS (CD) Item
Part No
35 36 36A 36B 37 38 39 40 40A 41 41A 41B 42 42A 42B 43
2088774 2031481 2032960 2031391 2045194 2096367 2030839
-------
2081078 2031452 2031390 2032959 2107208 2031517 2031393
-------
Description
Qty
Hose Assy. Bolt Washer, Flat Washer, Lock Capscrew, Socket Head Bar, Mount Bolt Alternator (See Index) Pulley Bolt Washer, Lock Washer, Flat Strap, Adjusting (Corr. PIN) Bolt (Strap to Engine)(N.I.) Washer, Lock (N.I.) Not Applicable
1 1 1 1 1 1 1
-
1 1 1 1 1 1 1
-
* For Machines Having Serial Numbers through 20-1536.
+ For Machines Having Serial Numbers 20-1537 & Higher.
38
Revision 4 - June, 1981
2
5
6 10
11
22 21
20 17
16
15 14
13
12 TP2780
40
ACCELERATOR LINKAGE (GM) Item
Part No.
1 2 2A 2B 3 4 5 6 7 7A 8 9 10
2007030 2032762 2031370 2031390 2049610 2033514 2072712 2005400 2031429 2031389 2043261 2010396
11
llA lIB 12 13 13A 13B 14 15 16 17 18 18A l8B 19 20 20A 20B 21 2lA 22
------2031968 2032959 2031758 2049926 2032762 2031370 2031390 2033514
-------------
2071826 2007026 2039529 2032806 2007020 2007026 2040074 2032806 2031473 2031391 2092505
Description Spring. . . . • • . . . . . . . . . • . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . Joint, Ball .•......•..•.........•......................... ·.·. Nut, Lock ................................................ ·...• Washer, Lock (N. I .) . . . • . . . . . . . . . . . . . . . . . . . . • . . . . • . . . . . . . . . . . . . C1 i p. . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . • . . . . • • . . . . . . . . . . . . . . . . • Nut. • . . . . . . . . . . . . • . . . . • . . . . • . . . . . • . . . . . . . . . . . . . . . . . . . . . . • . . . . . Rod, Threaded................................................. Arm, Thrott1 e. • . • . . . . . . . . • . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . Bolt ..................•...........•......... '.................. Washer, Lock.................................................. Screw, Set ............•.................... -." . . . . . . . . . . . . . . . . . . Collar ...................•.................................... Bolt (Fum. W/Engine) Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat.................................................. Pin, Cotter ............................................... ·... Pedal Assy., Accelerator........ .............................. Joint, Ball................................................... Nut, Lock .................................................. .-.. Washer, Lock (N. I. ) . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . Not Applicab Ie Not Applicable Rod, Accelerator.............................................. Cable, Shut Down.............................................. Pellet, Cable................................................. C1 i p. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable, Emergency.............................................. Pellet, Cable................................................. Clip. . . ... . ... . .. . .. ... . .. . . . . . . . .. . . . . .. . . . . . . . . . . . . . . . . .. . .• Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Bar, Spring Mount.............................................
Qty. 1 2 2 2 1 2 1 2 2 2 2 2 1 2 2 1 2
2 2 2 1 1 1 1 1 1 1 1 1 1 1
41
2
14
42
4
3
13
12
5
11
10
9
TP2778
ACCELERATOR LINKAGE (CD) Item
Part No.
1 2 3 3A 3B 4 4A 5 5A 5B 6 7 7A 7B 8 9 9A 9B 10 11 12 13 14 15 15A 16
2040403 2033514 2032762 2031370 2031390
------------2031475 2031391 2031617 2091615 2031968 2031758 2032959 2049926 2032762 2031370 2031390 2033514 2006887 2085450 2049610 2031952 2031473 2031391 2091248
Description Rod, Threaded................................................. Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Joint, Ball............ •........•.• ..........................•.. Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock. (N. I. ) . • . . • . • • . . . . . • . . . . . • . . • • • . • . . . . . . . . . . . . . • . . Bolt (Furn. W/Engine) Washer, Lock (Fum. W/Engine) Bo 1t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock..................................................
Qty. 1 2 2 2 2
1 1
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Guide, Rod.................................................... Pin. . . . . . . . . . • . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Cotter................................................... Washer, Flat.................................................. Pedal Assy., Accelerator...................................... Joint, Ball................................................... Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock (N. I . ) . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut. . • . . . . . . . . . . • . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rod, Threaded................................................. Be11crank Assy................................................ C1 i p. . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Clip, Spring..................... ... .. . . . . . . . .. . . . . . . . . . . . . . .. .
1 1 2 2 1 2 2 2 2 1 1 1 2 2 2 1
43
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44
.ROdAN ENGINE COOLING SYSTEM (GM) Item
1
Description
Part No
2 2087441 2031998 3 2002872 4 2033212 5 2031987 6 2032040 7 2092339 8 8A 2032962 8B 2031393 8C 2031619 6952853 9 10 2033384 11 12 2041570 13 2049889 14 2067435 15 2088290 16 2032969 17 2006872 18 2031450 18A 2032959 18B 2031390 19 2095124 20 2087277 2054765 21 22 2109016 23 2032818 23A 2031473 23B 2031617 23C 2031391 230 2032960 24 2032041 25 2104918 25A 2039518 258 2020066 26 2032040 27 2035717 28 2033212 29 2033256 30 2033212 2053266 31 32 2035717
Engine Assy. (See Index) Hose Assy. Elbow, 45° Hose Valve, Drain Connector, Straight Clamp, Hose Mount, Shock Washer, Flat Washer, Lock Nut Cap, Pressure Radiator Assy. (See Index) Plug Washer, Flat Pad, Mount Nut, Lock (Supersedes 2041071) Stud Washer, Flat Valve, Drain Bolt Washer, Flat Washer, Lock Shroud, Fan Tube Clamp, Hose Elbow, 90° (Supersedes 2086171) Clip Bolt Nut Washer, Lock (N.I.) Washer, Flat (N.I.) Clamp, Hose Tube (Not as 111ustrated)(Supersedes 2089478) Hose, Tube to Engine (N.I.) Hose, Tube to Radiator (N.I.) Clamp, Hose Valve, Shut-Off Valve, Drain Valve, Drain Valve, Drain Bushing, Reducer Valve, Shut-Off
Revision 4 - June, 1981
Oty
1 1
1 1 1 2
2 4 4 4 1 1
4 2 2 2 2 1 6
6 6 1
1 4 2 2 2
2 2 2
2 1 1 1 2
1 1 1 1
1 1
45
TROd. . LJ')
0'1
00 N 0-
f-<
46
lRiJ.lAN ENGINE COOLING SYSTEM (CD) Item 1
2053266 2053891 2B 2033084 2032040 3 2004892 4 2093847 5 2095124 6 2092339 7 7A 2032962 7B 2031393 7C 2031619 2088803 8 2031987 9 10 6952853 2 2A
11
12 13
14 15 16 17 17A 17B 18 19 20 21 22 23 23A 23B
23C 24 25 26 27 28 29 30 31
Descri pt ion
Part No
2041570 2049889 2067435 2088290 2032969 2031450 2031391 2032959 2006872 2087277 2054765 2109016 2032818 2031473 2031391 2032960 2031617 2035717 2032312 2033635 2032303 2087305 2032041 2033211 2033211
Engine Assy. (See Index) Bushing, Reducer Nipple (N.I.) Coupling (N.!.) Clamp, Hose Hose Hose Assy. Shroud, Fan Mount, Shock Washer, Flat Washer, Lock Nut Hose Assy. Connector, Straight Cap, Pressure Radiator Assy. (See Index) Wasner, Flat Pad, Mount Nut, Elastic Stop (Supersedes 2041071) Stud Washer, Flat Bolt Washer, Lock (N.I.) Washer, Flat Valve, Drain Tube Clamp, Hose Elbow, 90° (Supersedes 2086171) Clip Bolt Washer, Lock (N.I.) Washer, Flat (N.I.) Nut Valve, Shut-Off Tee Nipple Elbow, 45° Hose Clamp, Hose Valve, Drain Valve, Drain
Revision 4 - June, 1981
Qty
1 1
1
2 1 1
1 2 4 4 4 1
2 1
4 2
2 2 2 6
6 6 1 1
4 2 2 2
2 2 2 2 1 1
1 1
2 1 1
47
TROd. .
4
3
"Q
5
~
6
•
11
I TP2943
48
RADIATOR ASSEMBLY
Item
Part No.
A 1 2 3 4 5 5A 6 7 8 8A 8B 9 10 11
2085424 6954213 6954676 6952853 6954208 2031450 2031390 6953226 6954211 2031450 2031390 2031616 6954212 6954209 6954210
Description
Qty.
Radiator Assy. (Inc1. Items 1 Thru 11)........................ Washer J Core .............................. Hose, Overflow................................................ Cap, Radia tor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tank As sy ., Top............................................... Bol t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Gask et, Neoprene.............................................. Side Assy., R.H............................................... Bolt.......................................................... Washer, Lock.................................................. Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Core Assy..................................................... Tank Assy., Bottom............................................ Side Assy., L.H............................................... ct •
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
1 4 1 1 1 16 16 5 1 64 64 64 1 1 1
49
--. --
en
-=::"
c.o _ _ _---..::._ _
----
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.
FUEL AND HYDRAULIC RESERVOIRS
Item
Part No.
1 1 1A 1B 1B 2 2A 3 4 5 6 6A 7 7 7A 7B 7B 8 9 10 lOA lOB
2030894 2031579 2032965 2058996 2041074 2092442 2092441 2092449 2041074 2088197 2089387 2089389 2030894 2031579 2032965 2058996 2041074 2077038 2077067 2088358
11
12 13 14 15 15A 15B 15C 16 17 17A 18 19 20 21 21A 21B 22 23 24 25 25A 25B 26 27
------------2101984 2097242 6901566 2097243 2096989 2032960 2031391 2031617 2089391 2088331 2067425 2099338 2089390 2067435 2031490 2031391 2031617 2089477 2090883 2101983 2072697 2072696 2039493 6750769 2077883
Description
Qty.
Bo 1t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bo 1t ..... Washer, Flat.................................................. Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . lit
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
3 1 3 3
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Fi1 ter Assy. (Incl. Item 2A).......... . . . . . . . . . . . . . . . . . . . . . . . • Gasket (N. I .) . . . . . • . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Cover.................................................. Nut. . . . . . . . . . . . . . . . . . . . . • . . . . . . • . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Shoulder............................................... Valve Assy., Pressure Relief (Incl. Items 5, 6A &18 Thru 20). Plate, Capture................................................ Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bo1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat.................................................. Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cap, Fuel..................................................... Gauge, Fuel................................................... Screw (Furn. W/Fue1 Gauge) Gasket (Furn. W/Fue1 Gauge) Tank Assy., Fuel.............................................. Gasket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Drain................................................... Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stud. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat.................................................. Washer, Lock.................................................. Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, Pipe ..............•....................... "............ Rod, Threaded................................................. Locknut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Valve.................................................. Locknut. . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bo 1t .................. ~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Nut. . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Magnetic Drain.......................................... Screen .................•..................... ". . . . . . . . . . . . . . . . . Tank Assy., Hydrau1 ic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glass Assy., Sight (Incl. Items 25A &25B)............ ........ Glass, Sight.................................................. "0" Ring ......................................"................ "0" Ring...................................................... Cap Assy. (Incl. Item 26).....................................
2 4 2 2 1 1 1 3 1 3 3 1 1 1 1 1 1 1 1 8 8 8 8 2 2 2 1 1 1 1
1 1 1 1 1 1 1 1 1 1
51
1
2
4
3
10
52
9
5
8
6
TP3223
7
FUEL TANKS AND LINES (GM)
Item
Part No.
1 2 3 4 5 6 7 8 9 10
-------
2091838 2092577 ------2038470 2033386 2079161 2091841 2031987 2033083
DescriPtion Engine Assy. (See Index)
lo~v
Elbow, 90° ....................................................
1
Hose Assy. .................•.............................•....
1
Resevoir, Fuel (See Index) Elbow, 90 0
••••••••••••••••••••••••••••••••••••••••••••••••••••
1
Plug, Pipe.....................................................
1
Elbow, 90° .................................................... Hose Assy. ....................................................
1 1
Conne ctor , St rai gh t ............•...........................•.. Coup ling. . . . . • . . . . . . • . . . . • . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . • . • •
1 1
52A
3456789
16
15
14
13
12
11
10 TP2802
FUEL TANK AND LINES (CD)
Item 1 2 3 4 5 6 7 8 9 10 11 llA 12 13 14 14A 15 16 17
Part No. ------2032011 2033386 -------
------2032310 ------2031985 2091490 2038470 2031926 6750674 2087449 ------2031475 2031391 2090708 2088815 2032007
Description Tank, Fuel (See Index) Elbow, 90° ................................................... . Plug, Pipe ................................................... . Not Applicable Gauge, Oil Pressure (See Index) Tee .......................................................... . Switch, Pressure (See Battery and Wiring) Adapter, Straight (Not As 'Illustrated) ....................... . Hose Assy .................................................... . Elbow, 90° ................................................... . Elbow, 90° (Inc!. Item llA) .................................. . "0" Ring ..................................................... . Hose Assy .................................................... . Filter, Fuel (See Index) Bolt ......................................................... . Washer, Lock (N. I .) .......................................... . Hose Assy .................................................... . Hose Assy .................................................... . Elbow, 90° ................................................... .
Qty. 1 1
1 1 1 1
2 2 1
4 4 1 1 1
53
I
1-;----"- - - t - 3 I
0-.
-+-----+--4 I
TP2362
FUEL FILTER (CD) Item A 1 2 3 4 5 54
Part No. 2079431 2078834 6952879 6952880 6952881 6950956
Description
Qty. -
Filter Assy .• Fuel (Incl. Items 1 Thru 5) •........ '.' ... ' .....•. Cartridge ..................................................... Head ..............................•..•........••.............•
Bo 1t .........................•................................ Ring .............•.....................................•...... Seal ........................................................
a_
...
1 2 1 2 2 2
4
3
2
.... ,~
.'
~'~
,~JA /~m~ 10.
9
5
8
..-/
. TP2770
EXHAUST SYSTEM (GM)
Item 1 2 3 3 4 5 5 5A 6 6A 6B 6C
7 8
9 10 lOA 11
llA
Part No. 2068253 2081470 2091395 2093360 2092612 2031475 2031477 2031391 2031452 2032959 2031390 2031616 2002276 2064667 2087050 2031479 2031391 2068720 2068721
Description Clamp, Muffler .•........•.•...........•.••......•............. Muffler .•........•.•.•...........•........•. ; ...•............. Pipe, Tail .................•.......•.......................... Pipe, Tail (Timberjack Log Loader Only) .......•.............•. Bracket Assy., Muffler .•.•....•............................•.. Bolt (R.H. Bracket) .......•....•.•.....•....•......•.......... Bol t (L.H. Bracket) ....•.•....•..•..•..•...•.•................ Washer, Lock ......•..••......•......•...•.••...•.............. Bolt ••.••...............•......•..........•................... Washer, Flat ..••.•.•.••...•......•....•....•....•............. Washer, Lock •.••...•.•...•.....•.....••.......•............... Nut ........•....••........•...•....•.......................•.. Band, Mount ..•......................... ~ ..................... . Clamp, Muffler ..............•.....•...•.•..................... Pipe Assy., Exhaust ..•..•.........................•........... Bo 1 t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . '.' ................... . Washer, Lock ...•...•.....•..••.....•........•...........•.....• Arres tor, Spark (Inc 1. Item llA) (N. I) ....................... . Clarno (Soark Arrestor to Muffler) (N.I.) ..................... .
Qty. 1
1 1
1 2 2 2 4 4
4 4 4 2 1 1 4 4 1 1
55
56
10--_~_
2 9
8
TP2771
6
EXHAUST SYSTEM (CD) Item
Part No.
1 1 2 3 3A 3B 3C 4 4A 5 5A 6 7 8 9 10
2091395 2093360 2036853 2031477 2032960 2031391 2031617 2031475 2031391 2087382 2087383 2087384 2050956 2087385 2046958 2064667 2091408 2068720 2068721
11
12 12A
Description Pipe. Tail..... ..... .... .... ..•..•.. ... ..•.•....... ... ..•..... Pipe. Tail (Optional; Used with items 12 &12A only) Band. Mount ..•.......................•..•.... _. . . . . • . . . . . . . . . . Bolt •.•••..•...•.....•.••....•.••.....•..... ~ ......... ........ Washer. Flat •..........•............... -. . .. . . . . .. .. . . . . . .. . . . . Washer. Lock.................................................. Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bo 1t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer. Lock.................................................. Bracket. R.H. Mount........................................... Bracket. L.H. Mount (N.I.).................................... Tube. R.H. Exhaust............................................ Coupling. .. ..• . .. ... .. . . .. . .. . .. . ... .. . . . . . . . .. . . . . .. . .. . .. . .. Tube, L.H. Exhaust............................................ Clamp, Muffler................................................ Clamp, Muffler................................................ Muffler. . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Arrestor, Spark (Inc!. Item 12A) (Optional) (N. 1.) Clamp (Spark Arrestor to Muffler) (N.I.)......................
Qty. 1 1 2 4 4 4 4 4
4 1 1 1 2 1 2 1 1 1 1
57
6
7
8
9
10
11
TP2896
25
58
24
12
13 14
15
16
17
21
20
19 .
18
·RiLlAN AIR CLEANER ASSEMBLY (GM) Item
Part No
A 1 2 3 4 5
2081099 2057939 6953064 6953063 6953065 6953035 6953107 6953106 6950176 2031477 2032960 2031391 2031617 2046329 6953060 2065858 2032292 2039929 2098646 2090860 2081251 2039930
6 7
8 9 9A 9B 9C 10 11
12 12A 13 14 15 16 16A 17 18 19 20 *21 +21 @21 22 23 23A 24 25
207102~
2078653 2092497 2098645 2092494 2106021:; 210955E
203826E 2031450 203139C 2070461: 206465S
Description
Air Cleaner Assy. (Incl. Items 1 thru 8 & 11) Valve, Vacuator Cup Assy. Baffle Assy. "0" Ring Nut Assy. Element Element Clamp Assy. Bolt Washer, Flat Washer, Lock Nut Band, Mount Body Assy. Indicator, Restriction (Optional) Elbow, 90° (Optiona1)(N.I.) Hose, Intake Clamp, Hose Tube, Intake Hood Clamp (N.!.) Bolt (Supersedes 2031477) Elbow, 90° Tube, Intake Clamp, Hose Adapter, Intake Adapter, Air Intake Adapter, Air Intake Gasket, (Furn. W/Engine) Bolt Wasner, Lock Elbow, 90° Clamp, Hose
Qty
1 1 1 1 1 2 1 1 1 4 2 4 4 2 1 1 1 1 2 1 1 1 4 1 1 2 1 1 1 1 4 4 1 2
* For Machines Having Serial Numbers thru 20-1388. + For Machines Having Serial Numbers 20-1389 tnru 20-1487. @For Machines Having Serial Numbers 20-1488 & Higher.
.
Revision 4 - June, 1981
59
2
21
345
6
7
8
9
10
11
20 TP2772
60
AIR CLEANER ASSEMBLY (CD) Item
Part No.
A 2081098 2081250 1 1A 6954909 2 2090853 2098645 3 4 2051790 2065858 5 6953054 6 2030542 7 8 2031477 8A 2032960 8B 2031391 8C 2031617 9 2022518 10 6953105 11 6953104 12 6953035 695'3059 13 14 6952253 15 6953058 16 2057939 17 2098645 18 2078653 19 2097838 20 2045814 20A 2054680 21 2031477 21A 2031391 21B 2031617
Description Air Cleaner Assy. (Inc!. Items 6 & 9 Thru 16)................. Hood, Air Inlet (Incl. Item lA) C1 amp (N. I .) • . • • . • • • • . • . . • . • . . • . . • . • . • . • . . • . • . . . . . . . . . . . . . . . . . Tube Assy., Intake............................................
Otv. 1 1
1
Clamp, Hose...................................................
2
Hose.. . .. .. . .. . .... .. .. .. .. ... . .. ... ... . .. . .. . .. . .. . ... .. . . . . . Indicator, Restriction (Optional)............................. Body Assy..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Band, Mount................................................... Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat.................................................. Washer, Lock.................................................. Nut. . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . • . . • . . . . . . . . . Clamp Assy.. •.........•........••...................•......... Element Assy. (Small)......................................... Element Assy. (Large). ... ... .... .•. ... ... ..... ...... .......... Nut Assy...................................................... "0" Ring...................................................... Baffle Assy................................................... Cup Assy...................................................... Valve, Vacuator............................................... Clamp, Hose................................................... Elbow, 90 ° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube Assy. • . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Elbow, 90°..... ...... ...... ....•........... ..... ......... ...... Clamp. . • .. . .. . .. . .. . .. . .. .•. . .. . .. . .. . .• . .. . .. . . . . . . . . . . .. . . . . Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Nut. . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 1 1 2 4 4 4 4 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 4
61
C]\
N
2
3
4
5
6
7
8
21 21
21 3D
65 64 63 62 61
60~ 59
.~
51 57
I lill~ ~ 1111
a
I~-.
ill:111
56 55
54
53
52
51
31 TP3064
TROd. . BATTERY AND WIRING
Item
Part No.
1
-------
2 ------3 2033414 4 6952104 4 6954204 5 2033412 ------6 6A 2091446 6B 2091140 6C 2032962 6D 2031393 6E 2031619 6F 2044426 ------7 ------8 9 2101156 2083437 10 2093902 11 12 2047972 12A 2031425 l2B 2301389 12C 2031615 13 2083982 ------14 15 2083984 16 2096400 ------17 17A 2051082 18 2083872 19 2096383 20 ------------21 21A 2098127 2098446 22 2035671 23 24 2083873 25 ------26 2050203 26A 2096387 26B 2031425 26C 2031389 26D 2036814 26E 2031615 27 2096637 28 2092557 28A 2036101 28B 6950888 28C 2031863 29 2096636
Description Pump, Fuel (Furn. W/Engine) (N.S.S) Not Applicable Cab1 e ........•••••. '•...•.•.....•......•..•............•......• Starter (GM) (Furn. W/Engine) ••..••..•••..•....•• :, ...••......• Starter (CD)-(Furn. W/Engine) .••.......•••.••..• ~ .•... :~ : ..•.• Cable, Battery •.••••••••.•••.....•..•....•..•......•.......... Battery (6 Volt - 170 Amp. Hr.) .•.•.....•..••..••.•........... Hold Down Assy., Battery (N. 1.) .........••............•....... Bo1 t (Battery Tie Down) (N. I.) .•.....•.•.......•.......•....•. Washer, Flat (N.I.) ......•.....•....•....•.................•.. Washer, Lock (N. I .) ....•.................•...................• Nut (N. I .) •..••......................••....................... Grommet, Rubber (N. I.) ......•....•........................•... Not Applicable Not Applicable Switch, Transmission Pressure •..•..........•................•. Switch, Low Pressure .......................................... . Wire Assy ...............•..........•............•............. Buzzer ...........•..•••.•..•..........................••...... Bo1 t (Buzzer to Instrument Panel) (N. I.) ......•.•.......•..... Washer, Lock (N. I . ) •......•......•.........•.•....•..•....•.... Nut (N. I. ) .••••..........•.....•.............................. Wire Assy .•.............••...•........................•....... Switch, Toggle (See Index) Wire Assy ..................................................... . Wire .•..•...........•...........•............................• Hourmeter (See Index) Insulator (Hourmeter) (N. I .) ................................. . Wire Assy ...•.....•........................................... Wire Assy ....................................................• Panel, Instrument (See Index) Light, Indicator (See Index) Adapter (Transmission Temp. Indicator Light) ............•..... Wire Assy ........•...............•.••..•.......•.............. Swi tch, Pressure ....•...•..................................•.. Wire Assy ...•..•......•..••..........................•........ Dash1ight (See Index) Re lay ....•.••.•..•.•.•.••....•...•.•.•....•..•...........•.... Wire (Relay to Ground) ....•..•..••...••...•....•.............. Bo 1 t (N. I .) ••••.••...•.•.•....•••.•.....•................•••.• Washer, Lock (N. I .) •...••.••..•....••.....•.......•...•••..... Washer, Flat (N.I.) .•..•......•.••..•........•....•......•.... Nut (N.I.) ..•••...•••••••.•...•••.••.•..•..•.•.•...•....•..•.. Harness, Front Wiring •••.......••.••.••.•....•..........•.•••. Block, Terminal ...•.••..•...............••..•.•...........••.. Screw (Terminal Block to Frame) (N. I.) ....................... . Washer, Lock (N. I.) •.•.•.•.•••....•.•.••.....•....•••.....•..• Nut (N. I.) ................................................... . Harness, Headlight ................................"..........•..
Qty.
-
1 1 1 3 4 1 4 4 4 4 2
1 1 1 1 2 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1
63
llCii.JAN BATTERY & WIRING (Continued From Preceding Page) Item
Part No
29A 30 31 31A 31B 31C 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 46A 46B 46C 460 46E 47 48 49 50 51 52 53 54 55 56 *57 *57A +57 +57A 58 59 60 61 62 63 64 65
2032859 2079410 2091550 2038628 2031389 2031615 2097973 2097974 2094869 2083983 2098447 2096386
64
2096399 2046238 2094751 2033377 2078489 2048655 2048656 2048657 2031450 2031616 2031390 2094750 2046559 2099509 2100909 2084846 2046559 2078284 6953273 2107464 6960012 2301960 2078311 2059994 2097384 2088439 2086825 2088438 2088440
Description
Qty
Clip, Wire (Headlight Harness to Mount Bolt)(N.I.) Connector Circuit Breaker, Gang - Bolt (Breaker to Panel)(N.I.) WaSher, Lock (N.I.) Nut (N.!.) Wire Assy. Wire Assy. Wire Assy. Wire Assy. Wire Wire Assy. Switch, Starter (See Index) Wire Assy. SwitCh, Battery (See Index) Switch, Ether Start (See Index) Switch, Stop Light Wire Rel ay, Horn Wire Horn Bracket, Horn (N.I.) Nut (Horn to Bracket)(N.I.) Bolt (Horn Bracket & Horn Relay to Frame) Nut (N.!.) WaSher, Lock (N.I.) Wire Sleeve, Rubber Switch, Neutral Start Harness, Main Wiring Ether Start (See Index) Not Applicable Wire Sleeve, Rubber Not Applicable Not Applicable Alternator (Furn. W/Engine)(Incl. Item 56A) Regulator Alternator Regulator SwitCh, Transmission Temp Harness, Tail Light Cable, Battery Cable, Battery Wire Assy. Switch, Magnetic Wire Assy. Wire Assy. * For Machines Having Serial Numbers thru 20-1478. + For Machines Having Serial Numbers 20-1479 & Higher.
----,-
2
4 1
2 2
2 1
2 1 1 1
1
1 1 1
1 1
1 1
1
1
1 1 1
1 1 1 1 1
1 1 1 1 1
1 1 1
1 1 1
Revision 4 - June, 1981
1
TP3065
2
9
B
7
AUTOMATIC BUCKET LEVELER AND HOIST CUT-OUT DETENTS
Item
Part No.
1 2
------------2092537 2099683 2013250 2077508 2091178 2062297 2092538 2099067
3 4
5 6 6A 7 8 9
Description Harness, Front Wiring (See Index) Block, Terminal ( See Battery and Wiring) Wire Assy .................................................... . Swi tch, Proximity ............................................ . Sleeve, Rubber ............................................... . Connector, Strain Relief .................................. ~ .. . Connector, Watertight (N. I. ) ................................. . Terminal ..................................................... . Wire Assy ........................ : ........................... . • ••••••••• Wire Assy ...................... ·... r':-;--;-. . _ . . . .
Qty.
1 2 5 2 2
1 1
1
65
t16r '('
12
11
--
10
- _.
9
8
7
6
5
\ 4
3
TP3090
BACK-UP HORN INSTALLATION Item
Part No.
1
-------
2 3 4 5 6 7 7A 7B 8 9 10 11 12 l2A l2B
-------------------------
------2082811 2102700 2046559 ------------2303297 2095942 2031427 2031389 2031615
Description Valve, Transmission Control (See Transmission Parts Manual TB086) Breaker, Circuit (See Battery &Wiring) Wire (See Note) Not Applicable Not Applicable Not Applicable Swi tch, Pressure.............................................. Wire (Pressure Switch to Main Harness) (N.I.)................. Sleeve, Rubber (N. I.) . . . . . . . . . . . . . .. • . . . . . . .. . . . . . . . . . . . . . . . . . Wire (See Note) Wire (See Note) Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bac-a-larm. . .. . . . . .. .. . . .. . .. . .. . .. . .. . .. . . . .. . . . . . .. . . . . . . . .. Bol t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOTE:
66
Wires are included in Main Wiring Harness.
Qty.
1 2 2
1 1 4 4 4
8
7
6
TP2904
5
AUTO~~TIC
Item
Part No.
1 lA IB 2 2A 2B 2C 3 4 5 6 7 8 9
2031819 6950888 2032957 2031481 2031391 2032960 2031617 2093826 2093708 2093727
------------------2097465
HOIST CUT-OUT
Description Screw .......................... , .. , ..•• , .. '... '..•....•. '. '... '. . . . Washer, Lock ........................•..•.............. t • • • '. • • • • Washer, Flat (N. I.)...... .................................•... Bolt .......................................... , . . . . . . . . . . . . . . . Washer, Lock.................................................. Washer, Flat.................................................. Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block, Actuating....................................... ... . . . . . Magnet, Round Bar... . . ... . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring................................................... Switch, Limit (See Automatic Hoist Cut-Out Detent) Connector (See Automatic Hoist Cut-Out Detent) Wire (See Automatic Hoist Cut-Out Detent) Tag, Caution (N. I.) . . . . . . . . . . . • . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .
Qty. 2 2 2 1 1 1 1 1 1 1
1
67
00 00 00 N
c..
E-<
,.... ------------------ ~
-
------~
-
,A
68
AUTOMATIC BUCKET LEVELER AND INDICATOR Item
Description
Part No
Qty
(For Machines Having Serial Numbers Through 20-1545) Cylinder Assembly, Bucket (See Index) Not Applicable 2093918 Pointer 2072113 Bolt, lUI (Not as Illustrated) 2031389 Washer, Lock 2031615 Nut 5 2097325 Plate, Support 6 2094800 Bearing Assembly (I nclude Item 6A) 6A 2057343 Bushing (N.I.) 7 2094803 Dowel, Wooden 8 2093708 Magnet 9 2092410 Rod 10 2094804 Dowel, Wooden 11 2091539 Plug 12 2030225 Fitting, Grease 13 2031830 Screw 13A 6950888 Washer, Lock 13B 2031860 Nut (N.I.) Switch, Limit (See Index) 14 2094797 Ring, Snap 15 Connector, Watertight (See Automatic Bucket Leveler Detent) 16 17 2093708 Magnet 18 2092425 Bolt 2094802 Rod 19 20 2091540 Tube 21 2092424 Bolt 21A 2092418 Washer, Flat 22 2091543 Adapter, Tube End 23 2088950 End, Rod 23A 2092433 Nut, Jam 1 2 3 4 4A 4B
REVISION 1 - SEPTEMBER, 1978
1 1
2 2 1 1 1 1 1 1 1 1 1
2 2 2 1 1 2 1 1 1 1 1 1 1
69
\----:::! __
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.
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--
------- .
69A
--
--
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-
--
1121L
---
--' . - .. - ' .. ..---- - --REVISION 1 - SEPTEMBER, 1978
-- -
AUTOMATIC BUCKET LEVELER AND INDICATOR Item
Description
Part No
Qty
(For Machines Having Serial Numbers 20-1546 & Higher) A
2110106 Tube Assembly (Includes Items 6,7,8,9,10,22,23 and 29)
1 2 3
Cylinder, Bucket (See Index) lUI Bolt Washer, Lock Nut Plate, Pointer Rod Magnet, Round Bar Dowel, Wooden Tube - With Sweged on Adapter Plug Bolt Washer, Lock Screw, Switch to Support Washer, Lock Nut Switch Assembly, Proximity (See Index) Connector (See Battery and Wiring) Support Assembly (Includes Items 19, 20, 21) Bearing Assembly Ring, Snap Fitting, Grease Dowel, Wooden Rod Nut, Jam End, Rod Bolt Washer, Flat Washer, Flat (Not as Illustrated) Dowel, Wooden
4 5
I I
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
------
8107576 8100029 8100028 2110131 2092410 2093708 2110109 2091540 2091539 8100230 8100026 2031830 8100497 8101305
-------
-------
2110108 2094800 2094197 8100001 2094803 2092410 2092433 2088950 2092424 8100437 8100437 2110110
REVISION 1 - SEPTEMBER, 1978
.
1
-
1 2 2 1 1 2 1 1 1 2 2 2 2 2
-
1 1 1 1 1 1 1 1 1 1 1 1
69B
1 2
3
4
5
6
r----I---
•
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,
• 0--0CD
•
-_.- J
19 TP3060
70
IS
17
16
15
14
13
12
INSTRUMENT PANEL Item
Part No
Description
Qty
(For Machines Having Serial Numbers Through 20-1447) 1 2 3 4 5 6 7 8 9 9A 10 11 12 12A 12B 12C 13 13A 14 15 16 17 18 19 20 20A
2098539 2097715 2097711 2096649 2096649 2096649 2096649 2095358 2083221 2080770 2097713 ------2048525 2031390 2032959 2031616 2048300 2036099 2042896 2062644 ------2303387 2303387 2096368 2096372 2033336
Panel, Instrument Gauge, Engine Pressure Gauge, Engine Temperature Light, Indicator Light, Indicator Light, Indicator Light, Indicator Switch, Toggle .. Light, Dash (Includes Item 9A) Bult (N .1.) (Supersedes 2048708) Gauge, Air Pressure Not Applicable Mount, Shock Washer, Lock Washer, Flat Nut Switch, Clutch Cut-Out Screw Switch, Starter Switch, Battery SWitch, Ether Start (See Index) SWitch, Toggle SWitch, Toggle Hourmeter Plate, Ether Start Instructions Screw (Plate to Panel) (N.I.)
REVISION 1 - SEPTEMBER, 1978
1 1 1 1 1 1 1 1
2 2 1
5 10 10 10 1 2 1 1 1 1 1 1 4
71
=---!f--;t-u
...- - - t f - j J
,i0041 71A --.
-
---.
REVISION 1 - SEPTEMBER, 1978
llCiJ.IAN INSTRUMENT PANEL
Item
*1 +1 2 3 *4 +4 5 6 7 8 9
Description
Part No
2105341 2111082 2110362 2108719 2312679 2107201 2108717 2048525 2032959 2031390 2031616 2096649 2107201 2095358 2097713 2048300 2096368 2042896 2062644
10 11 12 13 14 15 16 17 2303387 18 2115269 19 2097711
(For Machines Having Serial Number 20-1448 and Higher) . Panel, Instrument Panel, Instrument Gauge, Engine Oil Pressure (Super 2097715) Gauge, Transmission Oil Pressure (Super 2103245) Light, Indicator - Alternator Bulb Ammeter (Not as Illustrated) Mount, Shock F1atwasher Lockwasher Nut Light, Emergency Steer Indicator (Optional) Bulb Switch, Emergency Steer (Optional) Gauge, Air Pressure Switch, Clutch Cut-Out Air Hourmeter SwitCh, Starter SwitCh, Battery Switch, Ether Start (See Index) Switch, Toggle - Lights Gauge, Transmission Temperature (Supersedes 2103289) Gauge, Engine Temperature
Qty
1 1
1 1 1 1
1 5
10 10 10 1
1 1 1 1
1 1 1
2 1
1
* For Machines Having Serial Number thru 20-1675 + For Machines Having Serial Number 20-1676 & Higher
Revision 4 - June, 1981
71B
TROd. .
1 2
3
'----4
5
13-e-o-~· ~~6
12e
I
7 8
TP2366
72
11 10 9
LIGHTS AND MOUNTING
Item
Part No.
A B 1 lA 2 3 4 C
2060809 2048130 6951120 6951121 6950508 6951356 2051982 2074852
5 6 7
6952580 6950846 2031517 2031393 2031619 6950847 2032982 2081491 2074851 6952579 2048234 2034911
iA
7B 8 9 10 11 12 13 13
Description Light, Stop & Tail (Incl. Items I, 2 & 3)..................... Light, Rear Work (Incl. Items I, 2, & 4)...................... Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw ......................................................... Retainer. . . • . . . . . . . . . . . . . . . . . . • . . • . . . . . . . . . • • . . . . . . . . . . . . . . . . . Lamp (Red).................................................... Lamp (Clear).................................................. Lamp Assy., Flood (Incl. Items 5, 6, 8, 9, 12 &13) (Top) (Optional) . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . • . . . . . . . . . . . . Shell Assy.................................................... Bushing, Pivot................................................ Bol t (Optional) ......••................... :................... Washer, Lock (Optional)....................................... Nut (Optional) ...................... ~ . . • . . . . . . . . . . . . . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket Assy., Light (Optional)............................... Lamp Assy., Headlight(Incl. Items 5, 6, 8, 9, 12 & 13) (Bottom) Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . • . . . Lamp, Headlight (Bottom)...................................... Lamp, Floodlight (Top)........................................
Qty. 2 2 4 12 4 2 2 2 4 4 4 4 4 4 4 2 2 4 2 2
73
1
19 .. 18
3
4
5
16
15
14
13 TP3047
74
ETIIER START KIT Item
Part No.
A 1 2 3 4 4A 4B 4C 5 6 7 7A 7B 8 9 10 11 12 13 13A 13B l3C 14
2103111 6954737 2096475
IS 16 17 18 18A 19
------2031427 2032958 2031389 2031615 6851829 2036555 2031519 2031393 2031619 2093923 2051065 6954324 6851831 2053376 2031427 2032958 2031389 2031615
------------6954738 6954767 2046559 2051115 -------
Description
Qty.
Kit, Ether Start (Incl. Items 1,4 Thru 6,10, 11,16 &17)....
1
Swi tch, Push.................................................. Wire Assy. ...................................................
1 1
Switch, Ignition (See Index) Bolt (Not As Illustrated)........ ......•.•.....•........•...• .. Was her, F1 at (N. I • ) • • • . . • . . • . • • . • . . • • • • . . . . . • . . . • . . . . . . . . . . . . .
2 2
Washer, Lock..................................................
2
Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp (Not As Illustrated..................................... Cylinder. . . . . . . . . . . • . . . . . . . . . . • . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Nut. . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket. . . . . . • . . . . . . . . . • . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . Terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . Tube, Nylon................................................... Atomizer (Incl. 1 ea. of Items 14 & IS)....................... Bushing, Reducer ...........· '.' . . . .. .. . . . . . . . . . . . . . .. . . . . . . . . . . . Bo 1 t ............... '.' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat N.I.).... .•... ... .•. .....•... ... .... .... ......... Washer, Lock.................................................. Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting (N.S.S.) (Order Item 16).............................. Sleeve(N.S.S.) (Order Item 16)................................ Fitting, Valve................................................ Val ve Assy. .................................................. Sleeve, Neoprene.............................................. Terminal, Male Spade (N. 1.) . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wire Assy. (See Battery & Wiring)
2 1 1 2 2 2 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1
75
" "
":
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J
-
76
-. ·'·1978 - 1 - 'SEPTEMBER, . REVISION
J
'AIR SHIFT - REVERSE TO FORWARD (Optional) Item
Part No.
1 2 3 4 4A 4B 5 6 7 8
-------
9
10 11 12 13 14 15 16 17 18 19 20 20A 20B 21 22 23 24
2090376 2092709 2046020 2300278 2039440
------------2092710 2033517 2091695 2096798 6952355 2091696 2097819 2091683 2077717 6950131 2090894 2040030 2099844 2031487 2031391 2032960 -------
------2031985 2090363
Description
Qty.
Reservoir, Air (See Index) Elbow, 90° .•............ ' 0 ' •••• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Wire •..•.......•........ "I' • • • . , • • • • • 0.. .. . . . . . . . . . . . . . . . . . . . .. . Cylinder, Air Shift ......... '... . . . .. . .. . . . . . . . .. . .. . . . . . . . .. . .. Valve, Solenoid (N. 1.) .............•...•................... o. • • Nipple (Solenoid to Air Shift Cylinder) (N.I.)............ .... Not Applicable Ignition (See Index) Wire. . . . • . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Jam...................................................... Wire. . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Button, Switch......... .... . .... ... . .... . . ... .... ... .. . .. . ...... Boot, Rubber.................................................. Wi reo ................... " . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . Knob, Ball.................................................... Lever Assy., Control (Incl. Items 15 & 16)................ .... Bearing, Needle............................................... Seal ......................................... Spade, Female................................................. Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mount Assy. (Not As Illustrated) ........... 0.................. 0
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
1 1 1 1 1 1 1 1 1 1 I., 1 1 2 2 2 2 1
801 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Washer, Lock.................................................. Washer, Flat (N. I.)........................................... Nut, Jam (Furn. W/ltem 4) Not Applicable Adapter, Straight (Not As I1lustrateJ) .... I10se Assy.....................................................
2
0
•••••••••••
,.
••••••
2
1 1
77
TROd. .
CO)
-
_en N
78
MAIN IIYDRAllLIC SYSTEM
Item
Part No.
1
2033316 2072632 2039081 2033268 ------2100889
1A 2 3 4 5 6 6A 6B 6C 6D 7 7A 7B 7C 8 8A 9 9A 9B 9C 9D 10 lOA lOB 11
llA lIB llC lID 12 13 13A 13B 13C 14 14A 14B 14C 15 15A 15B 15C 16 16A 16B 16C 17 18 19
------2031500 2031392 2033268 2068799 2100912 2072633 2031521 2031393 2100890 2098673 2070814 2072631 2031482 2031391 2031617 2101652 2031517 2031393 2070814 2072631 2031482 2031391 2031617 2093137 2033315 2072631 2031477 2031391 2033314 2033304 2031477 2031391 2090819 2072631 2031477 2031391 2070814 2072631 2031477 2031391 2090951 ------2090820
il 10, 1989
J)escriptinll
Qty.
Flange, lJalf... .................. ............... ...... .. . .. "0" Ring ............................•................. , .. Adapter, Pump Drive (Furn. W/Transmission) . . . . . . . . . . . . . . . . . Gasket. . . . . . . . . . . . . . . .. ~ ... ;... . . . . . . . . . . . . .. . .............. . Not Applicable Hose ......................................................•... Pump, Main (See Index) Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. Washer, Lock ................................................. . Gasket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . .. . .... . Washer, Flat............ ................................ . rvlanifo1d, Main Pump Inlet (Not As Illustrated) .............. . "0" Ring ........ :... ............... .................... . .. .
.)
1 1 1
1 4 4
1 4 1 1
Bo1 t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Was her, Lock........................................... . .. . Hose. ........ .......... ..................... .... . . . . . . . Clamp, Hose (N.I.).... ••.•• ..•..•.••...•.•..•..•. . •...• Flange, Half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . "0" Ring............... .. ... ......... .... ...... .. .. . ... . Bo1 t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock......................... .... ................. .
4
Nut (N. I.) . . ..
... .
4
Bracket, Front Frame Hose . . . . . . . . . . . . . . . . . . ,. ... . Bo I t (N. I . ) . • . . . . • . . . . . • . . • . . . . . • . . . . . . . . . . . . . . . . .. . .•......• Washer, Lock (N. I.) ......... '" .. ... .. .. . . . . . . . . . . .. ., .. Flange, Hal f. . . . . . . . . . . . .. . .. ........... ........ .. . .. "0" Ring....... ......... ...................... ..... ... . Bolt. .. . . . . .. .. ............ ........ ..... . ............... . Washer, Lock........................ ... ..... ....... .. . .. . Nut (N. I.) . . • . . .. ......... ........ .•..... .•....... .. Hose.. .. ........... .... ...... .. ..... ........ .. .. Flange, Half....... ........ ..... .............. .. . ... . "0" Ring........... .... ... .•... ..... .. ..... ...... .. B01 t.. ... ........ ... ...... .. .. ........... .... .. .. Washer, Lock...... ...................•............... . .... . Flange, Half ................................................. . "0" Ring........... .......................... ........... .. Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. Washer, Lock................................... . . . . .. . ... . ~lanifo1d Assy ................................................ . "0" Ring ..................................................... . Bo1 t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock ................................................ . Flange, Half ................................................. . "0" Ring................. ..... ...................... . .. . Bo1 t ......................................................... . Washer, Lock............. .............. .. ..... .. ... . ... . Hose. . . . . . . . . . . . . . . . . . . . . . .. ................ ...... '" ... . Cylinder, Lift (See Index) Manifold Assy... ....... .................... ..... .. . ... .
1 2
.....................
• .. ..
... . .
1 2 4 2 4 4
2 2 1 4
4 4 1 4
1 4 4
4
2 8 8 1 1 4 4 4 2 8
8 2 1
79
MAIN HYDRAULIC SYSTEM (Continued From Preceding Page) [tern
Pa rt No.
19A 19B 19C 20 20A 20B 21 22 22A 22B 22C 23 23A 23B 24 24A 24B 24C 2S 26 26A 26B 26C 26D 27 27A 27B 27C 28 28A 29 30 30A 30B 31 3lA 3lB 3lC 32 32A
2072631 2031477 2031391 2033314 2033304 2031477 2090951 2070814 2072631 2031477 2031391 ------2033927 2075587 2033316 2072632 2031500 2031392 2090948 2070814 2072631 2031482 2031391 2031482 2070814 2072631 2031477 2031391 2097087 2031992 2090954 2099961 2031517 2031393 2070814 2072631 2031477 2031391 ------2070772
.
ncscd pt illn
"0" Ring.................. ..
~,
Qty.
. .......................... .
Bol t. . . . . . . . . . . . . . . . . . . . . .. ......................... ..... " Washer, Lock....................................... . . . ... Flange, lIalf .•............... , . . .' • . . . . . . . . . . . . . . . . . . . . . . . . "0" Ring .........................,........... . ............... . Bo1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . ..... . Hose ..................................... " ........... . ... . Flange, Half .......................•........................ "0" Ring............... ........... ..... . . . . . .. ..... .. Bo 1t. .. ............................................ .. .. '" Washer, Lock.............. .... ................ . . .. .. .. Valve, Main (See Index) Connector, Straight (N.I.) ... , ............ ... . ...... . . . . . . . . . . . . .. .. . . . .. . ... . Cap (N. I .) . • • . . .. .• ., .,. Flange, Half....... .................... . . . . . . . . . . . . . . . "0" Ring.. .......•............ ........ .. .... .. .. . .. Bolt.. ........ ........ .. . . . . . . . .. ..... . Washer, Lock...... ..... ........... .. .... . ....... . Hose ....... '" ........ ... ... .. ....... .. Flange, Hal f....... ..... .... .. .. .... .. "0" Ring. . . . . . . . . . . ........... .......... . .. 1301 t. . . . . ......... . . . .. ..... " .. .... .... ... . Washer, Lock. ... .. . .. .. .. .. " .. .. .... ... .. . ... Nut (N. I.) . . . . . . .. ..... . . . . .. ........ .. .. .. .. .. Flange, Half............................ . ............. . "0" Ring......... . . . . . .. ........ ....... . . . . . . . . . . . . .. Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . " .. ... . ..... . Washer, Lock.................... . .. " .. .. ..... ... .. Hose.. .. .. .. .... .. ... .. .. .. . ................. . Connector, Straight (N.I.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. Hose ........ " ........ ... ........ .. ..... .. .. Bracket, Rear Frame Hose. .... . . . .. .... . .. . . . . . .. . .. Bo 1 t (N. I .) . .. ., .. .. ........ .. .... .. . . . . . . . . . . . . Washer, Lock (N. I . ) . .. ..... .... ... ..... . . . ..... . Flange, Half.. .. .. .. .. .. . . . . ...... ........ ... . .. . "0" Ring................... . . . . . . . . . . . . . .. ........ .. . .. Bolt. . . . . .• . .. .............. ........... .. . . .. .... . .. Washer, Lock........... ..... ........... .... . ............ . Reservoir, Main Hydraulic (See Index) Valve, Check (N.I.).. ... .................. ..... "
I .\ .:l
",
1 4 2 4
2 8 8
1 1 J
1 4 4 1
2 I .\ '\ '\
4 2
8
8 1 1
1 1 2 2 2
1 4 4 1
6
1
7
8
9
10
11
........ .........................
23
22
21
20
11
16
15
12
..
TP2786
<
82
BUCKET CYLINDER HYDRAULIC SYSTEM (For Machines Having Serial Numbers Through 20-1545) Item
Part No
1 1A 2 2A 3 4 4A 5 5A 6 7 8 8 8A 9 9A 10 10A 11 12 12A 13 13 13A 14 15 15A 16 16A 17 17A 18 19 20 20A 21 21A 22 22A 23 23A 23B
2031477 2031391 2033314 2033304 2090951 2031477 2031391 2033314 2033304 2090834 2090951 2090766 2090767 2072631 2031477 2031391 2070814 2072631
-------
2031483 2031391 2090785 2090876 2072631 2090849 2031473 2031391 2031477 2031391 2070814 2072631 -------
2091274 2031483 2031391 2070814 2072631 2031477 2031391 2031519 2031393 2104720
Description Bolt Washer, Lock Flange, Half '0' Ring Hose Bolt Washer, Lock Flange, Half '0' Ring Manifold Assembly, Bucket Cylinder Hose Manifold Assembly, Rear Left Manifold Assembly, Rear Right (N .1.) '0' Ring Bolt Washer, Lock Flange, Half '0' Ring Cylinder, Bucket (See Index) Bolt Washer, Lock Manifold Assembly, Front Left Manifold Assembly, Front (N.I.) ( Right) '0' Ring Clamp Bolt Washer, Lock Bolt Washer, Lock Flange, Half '0' Ring Valve, Main Control (See Index) Hose Bolt Washer, Lock Flange, Half '0' Ring Bolt Washer, Lock Bolt Washer, Lock Mount, Rubber
REVISION 2 - OCTOBER, 1979
Qty 8 8 4 2 2 8 8 4 2 1 2 1 1 2 16 16 8 4
-
8 8 1 1 2 4 8 8 8 8 4 2
-
2 8 8 4 2 8 8 2 2 2
83
83A
REVISION 1 - SEPTEMBER, .. 1978
.. BUCKET CYLINDER HYDRAULIC SYSTEM Item
Description
Part No
Qty
(For Machines Having Serial Numbers 20-1546 and Higher)
1 2 3 4 5 6 7 8 9
10 11
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
34 35 36 37 38 39 40 41 42 43 44 45 46
2033314 8100223 8100026 2093728 2090951 2090951 2110129 8100228 8100026 8105742 8107576 8100028 2110127 2070814 8100223 8100026 8105742 8100228 8100026 8105742 2091274 2091274 2070814 8100223 8100023 8105742 8100055 2090834 2110130 8100228 8100026 8105742 2090951 2090951 2110128 8100228 8100026 8105742 2070814 8100223 8100026 8105742
Flange Half Bolt Washer, Lock ·0· Ring Hose Hose Manifold, R. H. Rear Bolt Washer, Lock ·0· Ring ·U· Bolt (Includes Items 12 and 13) Plate, Lock (Not as Illustrated) Nut Manifold, R. H. Front Flange, Half Bolt Washer, Lock ·0· Ring Bolt Washer, Lock ·0· Ring Cylinder, R.H. Bucket (See Index) Hose Hose Flange Half Bolt Washer, Lock ·0· Ring Bolt Manifold Assembly Manifold, L. H. Rear Bolt Washer, Lock ·0· Ring Hose Hose Manifold, L.H. Front Bolt Washer, Lock ·0· Ring Flange Half Bolt Washer, Lock ·0· Ring Valve, Main Control (See Index) Cylinder, L. H. Bucket (See Index)
REVISION 1 - SEPTEMBER, 1978
8
16 16 4 1 1 1 4 4 1 4
1 8
16 16 4 4 4
1
1 1 4 8 8
2 2
1 1 4 4
1
1 1 1 4 4 1 4 8 8 2
83B
7
TP2957
84
15
14 13
12
11
8
ACCESSORY HYDRAULIC PIPING (3 Spool Valve) (Optional) Item
Part No.
1 1A 1B 2 2A 3 4 4A 5 5A 6 7 8 9 9A 10 11 11A 12 13 13A 14 14A 15
2031485 2031391 2031617 2070814 2072631 2091114 2031477 2031391 2070814 2072631 2091115 2091116 2095262 2057197 2031963 2095261 2031481 2031391 2069355 2070814 2072631 2031477 2031391
-------
Description Bo1 t. . . . . . . . . . . . . . . . . • . . . . . . • . . • . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Nut (N. I . ) . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . Flange, Half.................................................. "0" Ring...................................................... Ho se. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . Bo 1t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Flange, Half.................................................. "0" Ring...................................................... Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . Pipe Assy., L.H............................................... Plug (Incl. Item 9A).......................................... "0" Ring...................................................... Pipe Assy., R.H............................................... Bo1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Block, Hold Down.............................................. Flange, Half.................................................. "0" Ring...................................................... Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . Washer, Lock.................................................. Valve, Main Control (See Index)
Qty. 8 8 8 8 4 1 8 8 4 2 1 2 1 2 2 1 8 8 4 4 2 8 8
85
00 0\
~r~4I
20
8
.
5 6'
4
3 2 \
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13 14 12 \
11
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15
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8 85 4
86 \
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I 10
I W
.
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11
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81
~~~~I'~ ",~LY,.J rl-\~ ~,~ .>~. 83' 82 __
,
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31
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36 37
33
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30
25 26
38
35
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43
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41 \
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24 42 c.:r / ,Y.-.J'~' ,23 41 \ ~ • p"-/'~~ 39 40 ~ ~ ~ .~~% , / /' ~ '\ \ !J / J> '" ~/~ ~~ y,1.---
~@ ~" /,&~/'" " " ~~~(o(."y.!.,c"" @." t A'-(" ~&6 IJF" d /
.....
~ ~\ ~ 18
19
80
\
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77
\ 3 12 11
\ 15 14 16
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\ "69 0
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1
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48 / 49 ' / '--0.'O@
@:'~ ..." ~'2"~~""---
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r:P~\Y\ \ ~ 9\
\ 61
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59 58 51 56
60
51
"
55
52 TP2902
50.
MAIN CONTROL VALVE ASSEMBLY
Item
Part No.
Description
A B
2093078 6752117
Valve Assy., Main Control (In.c1. Items 1 Thru 87)...... .. . . • • •. Valve Assy., Bucket Circuit Relief (Incl. Items 61 Thru 66 &
1
68Thru76) ................................ - .................
1
1
6752116
Check,
1A 1B *2 3 4 5 6 6A 6 6A 7 7 8 8 *9 *9 10 11 12 13 *14 15 16 *17 18 19 20 21 22 *23 *24 25 25A 26 27 27A 28 29 30 31 32 33 34 35
2031461 2031390 2039190 6752087 2031390 2031452 2031500 6800043 2031477 6751261 2031392 2031391 6751260 6752115 6750999 6751265 ------6751252 2001946 6751249 6750089 6750035 6750057 2007972 6751254 6751247 6750406 6750907 2033517 6751484 6751485 6751480 6751478 6752119 2031427 2031389 6752089
Bo1 t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . .
2 4
Anti-Cavitation (Incl. 1 each of Items 48 Thru 51 &
53 Thru 60). ~ ...............................................•
------------------------------6752088 6750428
Qty.
Washer, Lock (N. I. ) • . • . . . • • • . • • . • . . . • . • . . • . . . . . • • . . . . . . • . . . . . ••
4
1'0" Ring ...................................................... . Plate, Cover .................................................. .
1 1
Washer, Lock ...................•............................... Bo 1t .......................................................... .
Check ....•...•..............•....••...•........................
4 4 4 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4 4 1
Check (N.S.S.) (Order Item A) Spring (N.S.S.) (Order Item A) Piston (N.S.S.) (Order Item A) "0" Ring (N.S.S.) (Order Item A) Cap (N.S.S.) (Order Item A) Check. . . . • . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 1
Bo1 t, Inlet Plate ...••..............•••.•.•.......•........••.• Washer, Flat N.I.) ....•••..•.•..•.•...................•........ Bolt, Outlet Plate (N.I.) ........•..•..•................•.....• Washer, Flat (N.I.) •.................•..•..•.•....•....•....... Washer, Lock (Inlet Plate) ..........•.•..•........•............ Washer, Lock (Outlet Plate) (N.I.) .•............•.............. Plate, Inlet .........................•........•................ Plate, Outlet (N. I. ) .•.••........•............•................ "0" Ring (Inlet Plate) ..........•.•..••......•..............•.. "0" Ring (Outlet Plate) (N.I.) ..••..••......•.................. Body, Valve (N. 5.5.) (Order Item A) ...••....................... Poppet .................•...•................................... Spring ........................................................ .
Seat, Pilot .•.•............' ......•.•...•....................... "0" Ring .•..•...................•........, ..•.................•.
Poppet ...•...................•................................. Spring ....•......•.............•............................... "0" Ring ...................................................... . Cap ••.••..•..•...........•....•..•.................•...........
Screw, Adjusting ...................................•........... Washer .•..•...............•........•..............•............ Nut, Acorn ................•.................................... Nut, Jam .••.......................•...•........................ Seal .............. Wiper ......................................................... . Go
••••••••••••••••••••••••••••••••••••••••••••
Plate, Retaining .............................................. . Plate, Retaining (N.I.) •..•.........••......................... Spring ........................................................ . Bo 1 t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Lock ..•........•.........•.•...................•.......
87
MAIN CONTROL VALVE ASSEMBLY (Continued From Preceding .. 'page) Item
36 *37 38 *39 *40 41 41A 42 43 43A 44 45 *46 47 *48 49 50 *51 52 52A 53 54 55 *56 57 58 *59 60 61 62 63 64 65 66 67 67A 68 *69 *70 71 72
73 74 *75 76 77 *78 79 79A
88
Part No.
2035425 6750071 6751484 6751485 6751480 6751478 6750073 2031427 2031389 6752090 2035425 6750071 2039190 6750799 6750800 2031461 2031390 6752084 6752085 2039483 6752083 6750383 6750800 6750799 6750056 6750406 2033517 6750050 6750057 6750035 2031461 2031390 6750991 2040259 6751581 6752079 6750912 6752080 6750668 6752081 2039190 6751482 2031389
DescriPtion Plunger (N.S.S.) (Order Item A) "0" Ring ....•.••.....•.....•.... Eye, Plunger •••.•.•..••..•.•.••. ......... ...... - ....... Seal ............................................................................................. . Wi per ........................................................................................... .. Plate, Retaining .................................................................... . Plate, Retaining (N.I.) •.•..•.••••.•........•••......••..•..•• Spring ................................................................................................. . Bol t .......................................................................................................... .. Washer, Lock ......................................................................................... .. Check •. Plunger (N.S.S.) (Order Item A) "0" Ring................................... . ................ . Eye, Plunger ...................•......•....................... "0" Ring ..........................•..•..•.•................... Not Applicable Plug ............................................................................................. . "0" Ring........................................... . ........ . Bol t ............................................................................................................ .. Washer, Lock .•.. Housing (N.S.S) (Order Item 1) Check .••.............•.................•..............•....... Spring ...•.........•....•...••............•................... "0" Ring ......................................................... . Cap ....•...........................................•.......... Plug .•..........................•..........................•.. "0" Ring .................•..........•.....••.................• PI ug ......................................................... . Cap ..••..••.....••..••••••.••..••••••••..•..••.......••..•.•••
Washer. .. . . . . .• . .. .. . . •.• . •• . .. . . .. .. ... . •................... Nut, Jam....................................... . ............ . Screw, Set •...•......................•.....•................•• Spring ....................................................... . Poppet .......•..............••.•........•.................•..• Bo 1t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . ........ . Washer, Lock ................................................. .
Housing (N.S.S) (Order Item B) "0'1 Ring ..................................................... . 1'0" Ring ...................................................... . Sea t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seat, Pilot .................................................. . Check ......................................................... .
Spring ....................................................... . "0" Ring ...................................................... . PI ug ................................................................... . Not Applicable "O'f Ring .......................................................... . Bol t ............................................................... . Washer, Lock .....
Qty.
1 1 1 1 1 1 1 4 4 1 1 1
2 1 1
4 4 1
1 1
1 1 1 1 1
2 1 1 1 1
4 4
1 1 1 1 1
1 1 1 2
4 4
·ROdAN MAIN CONTROL VALVE ASSEMBLY (Continued From Preceding Page) Item
Part No
80 81 *82 83 84 84A 85 86 *87
------- Detent, Electrical (Hoist Spool){See Index)
6751253 2007972 6751248 6751482 2031389
-------
6751479 6751484
Description
Cap "0" Ring Seat, Relief Bolt Wasner, Lock Detent, Electrical (Bucket Spool){See Index) Plate Seal
Qty
-1 1 1 4 4
-
2 2
* Included in Seal Kit PIN 6955865.
•
Revision 4 - June, 1981
89
TROd. .
TP2960
90
MAIN CONTROL VALVE ASSEMBLY (3 Spool) (Optional) Item
Part No.
A B
2093136 6752117
C D E *F 1 1A 2 2A 3 *4 5 6 7 8 *9 10 *11 *12 13 14 *15 *16 17 18 *19 20 21 22 23 24 25 *26 27 28 29 30 31 32 32A 33 34 *35 *36 *37 38 39
6752116 6955725 6955726 6955727 2031427 2031389 6750210 6750047 6750211 2035425 6750067 6752118 6751257 6751486 6751484 6751253 2007972 6751248 6751252 2001946 6751249 6750089 6750035 6750057 2007972 6751254 6751247 6750406 2033517 6750907 6750071 2035425 6750428 6750068
------6750068 6750428 2031427 2031389 6751480 6751478 6751485 6751484 6751484 6751479
-------
Description
Qty.
Valve, Main Control (Incl. Items 1 Thru 108).................. Valve Assy., Bucket Circuit Relief (Incl. Items 74 Thru 88, 90 Thru 92 & 106 Thru 108).................................. Check, Anti-Cavitation (Incl. Items 93 Thru 97 &99 Thru 105). Kit, Service (Inc1. Items 77, 90, 106 & 107).................. Kit, Service (Incl. Items 85 Thru 87)..................... • . . . Kit, Service, Seal (Incl. Items ~O, 87, 106 &107)............
1 1 2 1 1 1
Screw, Cap....................................................
4
Washer, Lock.................................................. Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Bleeder................................................. Cap. . . • . . • • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . "0" Ring...................................................... Spring, Retainer.............................................. Spring. . . . . .. . . .. . . . . . . . . . . . . .. . .. . . . . . .. . . . . . . . . . . .. . . . . . • . . . Plate, Retaining.............................................. Ring, Back-up................................................. Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . Cap. . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . "0" Ring...................................................... Seal. • . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Poppet, ReI................................................... Spring. • • • . . . . . . . . . . . . . . . . . . . . . . • . . • . . . • . . . . . . . . . . . . . . . . . . . . . . Seal, Pilot................................................... "0" Ring...................................................... Poppet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . "0" Ring...................................................... Cap ............................... -. ... . . . . . . . . .. .. . ... .. . . . . .. Screw, Adj us ting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . Washer ..................................... : . . . . . . . . . . . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . .. .. . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . Nut, Acorn.................................................... Eye ....................................................... ; . . . "0" Ring...................................................... Spring. . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Check. . . . . . . • . . . . . . . . . . • . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plunger (N.S.S.) (Order Item A). ...... .......... ..... ... ...... Check. . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Cap ...... :."............................................ Washer, Lock.................................................. Plate, Retaining.............................................. Plate, Retaining.............................................. Wiper................... ...................................... Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Retainer............................................... Detent, Electrical (Bucket Spool) (See Index)
4 1 1 1
1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1
2 1 1
1 1 1 1 1
1 1
4 4 1 1 1 1
1 1
91
MAIN CONTROL VALVE ASSEMBLY (Continued From Preceding Page) Item
Part No.
40 40A 41 41A 42 43 *44 45 46 46A 46B *47 *48 49 50 51 52 52A 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 69A 70 71 *72 *73 74 75 76 77 78 79 *80 81 82
6751482 2031389 6751482 2031389
92
------6751479 6751484 -------
------2031461 2031390 6751484 6751485 6751478 6751480 6752119 2031427 2031389 6752089
------------------------------6752088 6750428
------2035425 6750071 6750071 2035425
------6752090 6750073 2031427 2031389 6751480 6751478 6751485 6751484 6750056 2033517 6750050 6750035
-------------
2039190
-------------
Description Screw, Cap.................................................... Washer, Lock.................................................. Screw, Cap.................................................... Washer, Lock.................................................. Detent, Electrical (Hoist Spool) (See Index) Pla.te.. . . ... .. . . . . . . . . . . ... . . . ... .. .. .. .. . . .. . . . . . . . .. . .. . .. . . Seal................................................. ......... Body, Valve (N.S.S.) (Order Item A) Check, Anti-Cavitation (N.S.S.) (Order Item C)................ Screw, Cap.................................................... Washer, Lock (N. I. ) . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . • . . . . . . . Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . • . . . . . . . Wiper. . . . . . . . . . . .. . . . . . . . .. . .. . .. . . . . . . . . . . . . . . . . . . . .. . .. . . . . . Plate, Retaining.............................................. Plate, Retaining.............................................. Spring. . .. . . .. . . . . .. . . . . . . . .. . . . . . .. .. . . . .. . . .. . . . .. . . . . . .. . . . Screw, Cap.................................................... Washer, Lock.................................................. Check. . . . . . . . . . . . . . . . . . . • . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Check (N.S.S.) (Order Item A) Spring (N.S.S.) (Order Item A) Piston (N.S.S.) (Order Item A) "0" Ring (N.S.S.) (Order Item A) Cap (N.S.S.) (Order Item A) Check. . .. . . . . . . . . .. . .. . . . .. .. . . .. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . Spring. .. . . . . .. . . . . . . . .• . .. . . .. .. . .. . . . . .. . . . .. . . ... . . . . . . . . . . Plunger (N.S.S.) (Order Item A) "0" Ring...................................................... Eye, Plunger.................................................. Eye, Plunger .....•.....••...................... ~............. . "0" Ring...................................................... Plunger (N.S.S.) (Order Item A) Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . Screw, Cap.................................................... Washer, Lock.................................................. Plate, Retaining.............................................. Plate, Retaining.............................................. Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal ............. . 0. . • . . • • . • . . . . . • . . • • . • . • . . . . . . . . . . . . . . • . . . • . . Nut, Acorn.................................................... Nut, Jam...................................................... Screw, Adjusting.............................................. Poppet. .. . .. . . .. . .. .. . . . . . .. . . . . . . .. . ... . . . . . . .. . .. . .. . .. . . . . . Housing (N.S.S.) (Order Item B) Not Applicable "0" Ring...................................................... Not Applicable Not Applicable
Qty. 4 4 4 4 1 1 2 4 4 1 1 1 1 1 4 4 1
1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 2
MAIN CONTROL VALVE ASSEMBLY (Continued From Pr~ced_ing _Pa-ge)
Item 83 84 85 86 87 88 89 89A 90 91 92 *93 94 95 96 97 98 98A 99 100 *101 102 103 104 105 *106 *107 108
Part No.
------6752079 6750912 6752080 6750668 6752081 2031461 2031390 6750057 6750406 6750406 2039190
------------6750800 6750799 2031461 2031390 6752084 6752085 2039483 6752083 6750383 6750800 6750799 6750991 2040259 6751581
Qty.
DescriPtion Not Applicable
Seat, Pilot.·..................................................
1
Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring .................................................
1 1
Ring, Square..................................................
1
OI!
•
•
•
•
•
•
Cap ....••••••...........•.•........•••••.......•.•.. ".........
Screw J Cap .........................................
II.
•
•
•
•
•
•
•
•
•
•
1 •
4
Washer, Lock..................................................
4
Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . "0" Ring...................................................... Not Applicable Body (N.S.S.) (Order Item C) Ring. Square.................................................. Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . Screw. Cap.................................................... Washer. Lock.................................................. Check .....•..................... , . . .. . . . . . . .. .•. . .. . .. . . . . .. . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . "0" Ring...................................................... Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . • . . • . . . . . . . . . . . . . . . . . • Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . Ring. Square.................................................. PI ug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . "0" Ring...................................................... "0" Ring ~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . S eat. . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 1 1 2
*
1 1 4 4 1 1 1 1 1 1 1
1 1 1
Included in Seal Kit PiN 6955866
93
...
\0
14
16
9
I
I i
18 17\ \ \ ()
19 \
20
15
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32
21
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31
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30 29
28
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52
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43
41
42
46 45
\ 50 49 48 51 TP2899
ELECTRICAL DETENT ASSEMBLY Item Part No. A
6752091
B
6752109
6752092 lA 6752290 2 6752096 6752101 *3 6752261 4 6752107 5 6752108 6 6752095 7 6750730 *8 6752102 9 6752104 10 11 6752100 12 6752097 13 6752103 *14 6751484 15 6751479 2035425 *16 17 6752093 18 6751237 19 6752105 20 6752106 21 6751237 6752099 22 23 6752094 24 6751482 24A 2031389 6752102 25 6752098 26 27 6752098 6752102 28 6752111 29 6751482 30 30A 2031389 6752099 31 6751237 32 6752105 33 6751237 34 6752110 35 2035425 *36 6751479 37 6751484 38 39 6752103 40 6752097 41 6752113 42 6752104 43 1
Description
Qty.
Detent Ass'y, Electrical (Hoist Spool) (Incl. Items 1-13 and 15-26) ••••••••••••••••• Detent Ass'y, Electrical (Bucket Spool) (Incl. Items 27-37 and 39-52A) ••••••••••••••• Cap Sleeve (N.1. ) Retainer Seal Washer
........................................................ .............................................. ................................................... ....................................................... .....................................................
1 1 1 1
1 1 1
Ring, Retaining ........................................... . Screw, Set ................................................ .
1
Cap, End ••.•
1
........................................
r 0'
Ring .................................................. . Coil Assembly ............................................. .
Capscrew .•••••...
••••••••••••••••••••••••••
II
••
Spacer .................................................... . Washer .................................................... .
Armature .... '0' Ring ••.• Plate ...•••• , 0' Ring .................................................. . Cap ....................................•................... Re tainer, Spring .......................................... . Spring .................................................... . Spring .................................................... . Retainer, Spring .......................................... . Spacer .................................................... . Rous ing ................................................... . Caps crew .................................................. . Washer, Lock .............................................. . Coil As semb 1y ............................................. . Spacer .................................................... . Spacer .................................................... . Coil Assembly ............................................. . Rousing ................................................... . Bol t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock .............................................. .
Spacer Retainer, Spring .......................................... . Spring .................................................... . Retainer, Spring .......................................... . Cap ....................................................... . , 0' Ring .................................................. . Plate ........ . , 0' Ring .................................................. .
1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
4 4 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1
Valve Assembly, Main Control (See Index) Arma ture .................................................. .
1
Washer .................................................... .
1
Spacer .••..• Capscrew ..••
1 1
95
ELECTRICAL DETENT ASSEMBLY Item
Part No.
Description
Qty
44 *45 46 47 48 49 50 51 52 52A
6752112 6750730 6752095 6752108 6752107 6751261 6752114 6752096 6752092 6752290
Spacer .................................................... .
1 1
'0' Ring Cap, End
·............................ . ·................................................. .
Screw, Set ................................................ . Ring, Re taining ........................................... .
..................................................... .......................................... . . . .. ... ..··. ...·· ···· ···· ········································ ········ ·········· .··.. ·················· ······· ·· ···· · · ············ · ······.·.······ · ··
Washer Seal Retainer Cap Sleeve (N. I.)
*Included in Seal Kit #6955865 (2 spool valve) #6955866 (3 spool valve)
96
1 1 1 1
1 1 1 1
=----------------...,
.n
~------cn----~
-------------
.---CA
-----------
98
1_---
MAIN HYDRAULIC PUMP ASSEMBLY Item
Part No.
A 2093593 B 6955635 C 6800763 1 6800340 2 6800393 3 6800831 3A 6800338 3B 6800837 4 6800403 6800342 5 6 6800333 ------7 8 6800332 ------9 10 ------11 6800339 12 6800395 13
-------
14 15 16 17 18 19 19A
6800336 ------6800335 ------6800835 6800392 6800347
Description
Qty.
Pump Assembly, Hydraulic (Incl. Items 1-19A) .............. . Kit, Service (Incl. Items 1, 2, 4, 5, 6, 8, 11, 14, 16, 18). Kit, Gear (Inc!. Items 9 & 15 Matched Set) ................ . Ring, Snap Seal Flange Ball (N. r.) Plug (N.r.) '0' Ring
1 1 1 1 1 1 1 1 2 2 2
·............................................... . ....................................................... ..................................................... ................................................ ................................................
Ring, Back-Up ............................................. .
Ring, Retainer ••.••••• Not Applicable
............. . ........... .......... ..
Plate, Pressure ........................................... .
Gear (N. S. S.) (Order Item C) ••••••••••••••••••••••••••••••• Bearing (N. S. S.) (Order I tem A) •.•••••••••••••.•.•••••••.•• Dowel ........ . Ball ......... .
·.·... ·.·.·. · .·... ·. · ..... · . · .. ·........... · .. ·. ·.·... · .·..... ·.· .. ......·.......... · ......... .. · ....... ·....... ·.. ·....·. ·... ·..... ·· . . ... · .. ... · ... ..... . . ·... ·. · ... ·....... ·..... ··..·. · .··. .·.··..·. ·...· .. ·.··.... .. ..·..... · ... . . ·.·.. . . . .·... ·· .. ·· .. ..··.... ··.... ..··.. ··.... . · .. · ·..· .·· .. ·· .. ·· ..··..··... ... ·.· . .
Body (No S. S.) (Order Item A) Plate, Isolation Bottom Idler (N. S. S.) (Order Item C) Plate, Isolation Top Bearing (No S. S.) (Order Item 3) '0' Ring Screw, Cap Washer
2 1 2 2 1 1 1 1 1 1 1 8 8
99
4
17
LOa
11
15
14
13 12
5
11
6
7
8
9
TP2907
10
BUCKET CYLI NDER ASSEMB~ Y (Two Cylinders Used Per Machine; Quantity Shown is For One) Item
Description
Part No
Qty
(For Machines Having Serial Numbers 20-1011 Through 20-1545 A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14A 15 16 17
2095308 6955804 6953493 2064334 8100001 6955572 2096641 2095243 2098567 6751118 2088318 2098568 6955573 2314237 2102122 6953532 2088121 2098566 6953529 8100730
Cylinder Assembly, Bucket (Includes Items 1 through 17) Kit, Packing (Includes Items 6,8,9,12,13,16 & 17) Ring, Retaining Bushing Fitting, Grease Body Assy. (Includes 2 of Item 1, 1 of Item 2 & 2 of Item 3) Nut, Lock (See Note) Ring, Piston Wear Piston '0' Ring Seal, Piston Spacer Rod Assembly (I ncludes 2 of Item 1, 1 of Item 2 & 1 of Item 3 Wiper (Supersedes PIN 6953528) Seal, Rod Bolt Washer Stuffing Box Ring, Back-Up '0' Ring NOTE:
1 1 4
2 3
1 1 1 1 1 1 1 1 1 1 4
4 1 1 1
Torque Item 5 to 1150 Lb. Ft. (Lubricated)
REVISION 2 - OCTOBER, 1979
101
101A
. R. , '-978 REVISION 1 - SEPTEMBE
BUCKET CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown is For One) Item
Description
Part No
Qty
(For Machines Having Serial Numbers 20-1546 and Higher) A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
2109577 2109581 6953493 8100001 2064334 2109580 2313522 2109545 2109555 2110339 2308048 2109546 8106949 2109548 2109582 2109552 2314062 2313311 2314237 2109550 2313732 8106563 8102314 8100730 2109554 2110317
Cylinder Assembly - Bucket (Incl. Items 1 - 24) Kit, Service (Includes Items 6, 8 - 11, 17 an':: ~:) . ~J) Ring, Retaining Fitting, Grease Bearing, Spherical Body Assembly (Incl. 2 of Item 1, 2 of Item 2 & 1 of Item 3) Locknut (See Note) Bearing, Piston Rear Piston, Cylinder '0' Ring, Rod (Corr. PIN) Seal, Piston Bearing, Piston Front '0' Ring, Spacer Spacer, Rod Rod Assembly (Incl. 2 of Item 1, 1 of Item 2 & 1 of Item 3) Nut, Cartridge Plug, Nylon Setscrew Wiper, Rod Gland, Rod Seal, Rod '0' Ring, Dust Seal Ring, Back-Up '0' Ring, Tube Bearing, Rod Washer NOTE:
1 1 4 3
2 1 1 1 1
2 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1
Torque Item 5 to 1150 lb.-ft. (Oiled)
REVISION 2 - OCTOBER, 1979
101B
.1
:
123
TP2906
102
'.
~
4
19
18
17
1&
LIFT CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown is For One) Item
Description
Part No
Qty
(For Machines Having Serial Numbers 20-1011 Through 20-1545 A B 1 2 3 4 5 6 7 8 8A 9 10 11 12 13 14 15 16 17 18 19
2095307 6955805 6953492 2081363 6955569 8100001 2313938 2314294 2098552 8101003 6953472 2102123 8107927 6955570 2064334 6953493 2098554 2313959 8106593 2098553 2095244 6953486
Cylinder Assembly, Lift (Includes Items 1 through 19) KiL, rd(.;"i"y (i,lcludes Items 5,6,9,10, 15,16 & 18) Ring, Retaining Bushing Body Assembly (Includes Items 1,2, & 1 of Item 4) Fitting, Grease '0' Ring (Supersedes PIN 6700030) Ring, Back-Up (Supersedes PIN 6953491) Stuffing Box Bolt Washer Seal, Rod Wiper (Supersedes PIN 6953490) Rod Assembly (I ncludes 1 of Item 4,12 & 13) Bushing Ring, Retaining Spacer Seal, Piston (Supersedes PIN 2083325) '0' Ring Piston Ring, Piston Wear Nut, Lock (See Note) NOTE:
1 1 2 1 1 2 1 1 1 4 4
1 1 1 1 2 1 1 1 1 1 1
Torque Items 19 to 1400 Lb. Ft. (Lubricated)
REVISION 2 - OCTOBER, 1979
103
103A
LIFT CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown is For One) Item
Description
Part No
Qty
(For Machines Having Serial Numbers 20-1546 and Higher) A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
2109472 2314247 2109481 2081363 6953492 2313963 2313975 2314255 2313959 2313974 2110323 2314266 2109441 2064334 2109480 6953493 8100001 2314251 2314062 2314265 8107927 2314264 2313958 2313966 2314294 2313938 2110340 2110319
Cylinder Assembly, Lift (Incl. Items 1 through 26) Kit, Service (Inc!. Items 5, 7 - 10, 19, 21 - 25) Body Assembly (Includes Items 2, 3 & 1 of Item 15) Bearing, Spherical (Shank) Ring, Retaining Locknut (See Note) Bearing, Piston Rear Piston, Cylinder Seal, Piston Bearing, Piston Front '0' Ring, Rod '0' Ring, Spacer Spacer, Rod Bearing, Spherical (Rod) Rod Assembly (Includes Items 12,14 & 1 of Item 15) Ring, Retaining Fitting, Grease Nut, Cartridge Plug, Nylon Screw, Set Wiper, Rod Gland, Rod Seal, Rod '0' Ring, Dust Seal Ring, Back-Up '0' Ring, Tube Bearing, Rod Washer NOTE:
1
1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 2 2 1 1 1
1 1 1 1 1
Torque Item 4 to 2100 lb. - ft. (Oiled)
REVISION 2 - OCTOBER, 1979
103B
1
2 3
26
25 24
13
14
15
16
23 TP27'79
104
VALVE CONTROLS
Item
Part No.
1 2 3 4 5 6 6 7 8 9 9A 9B 10 11 12 13 14 15 16 16A 16B 17 18 19 20 21 22 23 24 24A 24B 25 26
2077719 2048821 6950131 2077717 2077767 2079927 2079928 2033537 2077762 2031454 2031390 2031616 2077759 2077720 2032838
------2033514 2077570 2031533 2031619 2031393 2093141
------2031769 2010556
------------2086821 2031475 2031391 2031617
------2077760
Description Bearing Thrust................................................ Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . Seal. . . . . . . . . . . . . . . . . . . . . . . • . . . . . . • . . • . . . . . . . . . . . . . . . . . . . . . . . . Bearing, Needle............................................... Lever Assy., Hoist Control (Incl. 2 of Items 3 &4)........... Knob, Tilt.................................................... Knob, Hoist .........".......................................... Nut, Jam .......................... :........................... Lever Assy., Bucket (Incl. 2 of Items 3 &4).................. Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Nut ............................. "... . . . . . . . . . . . . . . . . . . . . . . . . . . .. Bar, Lock..................................................... Bearing, Rod End...................... . . . . . . . .. . .. . .. . .. . .. . . . Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . Not Applicable Nut. . . . . . . . . .. .. . . . . . .. . . . .. . ... . . . . . . . .. . . . . . . .. . . .. . . . . . . . .. Clevis. . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bo1 t. . . . . .. . .. . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . .. . . . . .. . . . . . . . .. Nut, Lock..................................................... Washer, Lock.................................................. Spacer ...................................................... ,. Valve Assy., Main Control (See Index) Pin, Cotter .............................................."..... Pin, Clevis................................................... Not Applicable Not Applicable Cable, Control................................................ Bolt. . . . . . . . . . . . . . . . . . . . .. . . . . .. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Nut... .. ......... .......................................... ... Console, Valve Control (See Index) Shaft ....... , ... ...... .. .... .. .. ... .. ... ... ...... ...... ... ... .
qty. 4 1 4 4 1 1 1 2 1 2 2 2 1 2 1 2 2 4 4 4 4 2 2
2 2 2 2 1
105
9
1
20 19
18
17
11
10
13
12 TP2953
106
VALVE CONTROLS (3 Spool Valve) (Optional) Item
Part No.
1 2 2 2 3 4 5 6 7 8 9 10 11 11A lIB lIC 12 13 14 15 16 17 17 18 19 20 20A 20B 21 22 22A 22B 23
2077770 2080178 2079928 2079927 2033537 6950131 2077717 2077767 2077762 2077719 2077759
------2031533 2093141 2031393 2031619
------2077570 2031769 2010556 2033514 2086821 2086821
------2077720 2031475 2031391 2031617 2077760 2031454 2031390 2031616 2032838
Description
Qty.
Lever Assy., Aux. (Inc!. 2 of Items 4 & 5).................... Knob, Aux ..' ...................................
It
•
"..
•
•
•
•••
•••
••
Knob, Hoist................................................... Knob, Tilt.................................................... Nut, Jam...................................................... Seal. . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing, Needle............................................... Lever Assy., Hoist (Inc!. 2 of Item 4 & 5).................... Lever Assy., Tilt (Inc!. 2 of Item 4 & 5)..................... Bearing, Thrust............................................... Bar, Lock..................................................... Not Applicable Bo 1t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer (N. I .) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock............... .................................. Nut, Lock (N.I.).............................................. Valve, Main Control (See Index) Clevis ................................. , ........... , . . . .. . . . . . Pin, Cotter................................................... Pin, Clevis................................................... Nut... ....... ......... ........................................ Cable, Aux.................................................... Cable, Hoist & Tilt........................................... Cover, Console (See Index) Bearing, Rod End............................ . . . . . . . . . . . . . . . . . . Bolt ........................................................ , . Washer, Lock.................................................. Nut ........................................................ , .. Shaft. . . . . . . . .. . . . . . . . . . . . . . .. . . . . .. . . . .. . . . . . . . . .. . . . .. . . . . . . Bo1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Nut........................................................... Clamp, CableCN.I.)............................................
1 1
1 1 3 6 6 1 1 4 1 4 4 4 4 3 3 3 3 1 2 3 2 2 2 1 3 3 3 1
107
-
------_.... ~---------==~----~
108
STEERING HYDRAULIC SYSTEM
Item
Part No
1 2031500 1A 2031392 2 2033316 2A 2071390 3 2102593 3A 2072632 3B 2098674 4 2031477 4A 2031391 4B 2068799 5 ------5A 2100911 6 2033316 6A 2102590 7 2031504 7A 2031392 8 2102594 8A 2072632 9 2102591 9A 6750674 10 2042661 lOA 6750674 2088570 11 12 2090957 13 2092194 13A 6750674 14 2090958 15 2031936 15A 2041342 16 2031936 16A 2041342 ------17 2090960 18 19 2090876 19A 2031515 ------20 21 2031936 21A 2041342 22 2090953 23 2083519 2083520 24 2031599 25 2090953 26 2091333 27 27A 6750822 28 2091334 28A 6750822 29 2031916 29A 2022643 ------30
Description Bolt. • . .• •. .. . • • • . . .. . •. . .. •. . . • . ... . . ... . . . .. . . .. .. .. . . . . . .. .• Washer, Lock. • . • • • . . . . . . • • . . • . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . Flange Half .....••.••......... '.' ... • .. . . .. . .. .. .. . .. . .•. .. . . . .. Mani fo 1 d (N. I .) • . . . . . . . . . . . . . . . . . . . . . . . . . • . . • • . . • . . • . . . . • . . . • . .
Oty. 8 8 4 1
Ho se. • . . . • • • . . . . . . . . . • • . . . . . . . . . . . . . . • • . . . . . • . . . . . . . . . . . . . . . . . .
1
"0" Ring.......................................................
2
C1amp,Hose (At Resevoir)(N.I.) •••..•........•.........•........ Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock. . • . . . . . . • . . . • • • . . . . • . • . . . . . . . . . . . . . . • . . . . . . . . . . . . . . Washer,F1at.................................................... Pump, Steer (See Index) Gasket. • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .• Flange Half........ .................. ..... .. ........ ... ........ Spacer (N. I .) . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Bo1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . Washer, Lock................................................... Hose. .......... ................. ....... ..... ... ...... ... ....... "0" Ring ...................................................... Connector, Straight (Incl. Item 9A)............................ "0" Ring....................................................... Elbow, 90° (Incl. Item lOA) .................................... "0" Ring....................................................... Valve, Flow Control............................................ Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tee (Incl. Item 13A............................................ "0" Ring ...................................................... Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . • . . Elbow 45°(Not as Illustrated) (Incl. Item 15A) .................. "0" Ring....................................................... Elbow 45°(Incl. Item 16A)...................................... "0" Ring ...................................................... Gear Assy., Steering (See Index) Hose...... ..... ...... . .. ... ...... .... ...... .. ..... .... ... ... ... Clamp. .... .... ....... .. ....... ....... .... ...... ............ .... Bo1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . • . . . . . . . . Cylinder Assy., Steer (See Index) Elbow 45° (Incl. Item 21A)..................................... "0" Ring....................................................... Hose.. . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Spacer. . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. Plate, Retaining .... "........................................... Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . .. Manifold Assy., Front.......................................... Plug (N.I.) .................................................... Manifold Assy., Rear........................................... Plug (N.I.) .................................................... Connector, Straight(Inc1. Item 29A) ............................ "0" Ring (N. I .) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Cushion (See Index)
1 2 2 2 1 2 1 4 4 1 2 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 4 4 2 4 4 4 2 1 1 1 1 2 2
109
STEERING HYDRAULIC SYSTEM Item
Part No
Description
Qty.
31 31A 32 33 34 35 36 37 38 39
2101632 2031963
Fi t ting, Bulkhead ........................................... , 0' Ring (N. I . ) .............................................
2 2
110
------- Bracket, Front Frame Hose (See Index) ••••..•...•.......•••.•
1
2090961 2091004
Hose •••••••••••••••••••••••••••••••••••••••••••••••••••••••• Fi t ting, Bulkhead ...........................................
2
-------
Bracket, Rear Frame Hose (See Index) ••••••••••••••••••••••••
1
2091005
Fi t ting, Bulkhead ...........................................
1
-------
Not applicable Reservoir, Main Hydraulic (See Index) ••••.••.•.••.••••....••• Not applicable
-------------
1
1
TRlJdAN OIL COOLER SYSTEM
Item
Part No
1 lA lB lC 2... ,) 4 5 6 6A 6B 6C 7 8 9 10
2031475 2031391 2032960 2031617 2083154 2053273 2032012 2077326 2094525 2078676 2031475 2031391
I
11
12 13 14 15 16 17
-------
2088216 2031990 2111010 2033437 2033437 2032001 2053273 2032315 2034914 2033087
Qty
Description
3 3 3 3 1 2 2 1 1 1 1 1
Bolt Washer, LocI< Washer, Flat Nut Cooler Assy., Oil Bushing, Reducer Elbow, 90° Hose Hose Clamp, Hose (Hose to Frame)(N.I.) Bolt (Clamp to Frame)(N.I.) Washer, Lock (N.I.) Valve, Flow Control (See Index) Hose Connector, Straight Valve, Relief (Supersedes 2083064) Nipple Nipple Elbow, 90° (Supersedes 2032012) Bushing, Reducer Tee Nipple Coupling
-1 1 1 1 1 2 2 2 1 2
,
Revision 4 - June, 1981
113
TROd. .
- 1
o·
2
O·
3
C).
4
1-------5
TP3076
CUSHION VALVE Item
Part No.
A
2101024 6752881 6752598 6752600 6752879
1 2 3
4 5 114
-------
Description Valve Assy. , Cushion (Incl. Items 1 Thru 5) ................... Relief, Diff. Operated (Inc!. Items 2, 3 & 4) ................. "0" Ring ............................... '" .................... Ring, Back-Up.- ................................................ "0" Ring ....................... , .............................. Body, Valve eN. S. S.) (Order Item A)
Qty. 1 2 2 2 2
I08ZL
CUSHION VALVE
(For Mach' Description mes Having Ser· I Valve Assembl la Numbers 20-1392 Valve scushion (Incl d & Higher) artrldge •• 5.) (Ord u es Items 1 Plug, Seal er Item A) through 8)
~OdY,.
6750518 6752974 6750525 6752975 6752976 67529n 6752978
(~'
'0' Ring . Sprin Spr. g, Return mg G· Ball ' ulde Plug, Pipe
REVISION 1 - SEPTEMBER ,
1978
115
1
2
11
116
3
4
15
TP3163
STEER PUMP
Item A B C 1 2 3 4 5 6 6A 7 8 9 10 11
12 13 14 15 16 17 18 19
Part No. 2102498 6955885 6955884 6801242 6801238 6801236
-------------
-------
6800395 6800451 6801245 6800851 6801239 6801237 6801243 6800338 6801244
------6801235 6801231 6801240 6801241
Description Pump, Steer (Inc!. Items 1 111ru 19) ..•........................ Kit, Service (Incl. Items 2,3,9, 10, 11, 16, 18 &19) ......• Kit, Gear (Inc!. Items 5 & 15) ..•............................. Caps crew ...........•.......................................... Ring, Back - Up .......... '.' .................................... . "0" Ring ..................................................... . Bushing (N.S.S.) (Order Item A) Gear, Idler (N.S.S.) (Order Item C) Body (N.S.S.) (Order Item A) Ball (N. I . ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. Ball ............•............................................. Pin, Roll .................................................... . Dowel ........................................................ . Dowel ........................................................ . "0" Ring ..................................................... . Seat ......................................................... . Ball ......................................................... . Retainer ..................................................... . Gear, Drive (N.S.S.) (Order Item C) "0" Ring ..................................................... . Flange ....................................................... . Seal ......................................................... . Ring, Snap ................................................... .
Oty. 1 1 1
8 4 4
1 4
4 2 2
2 2 2 2 1
1 1 1
117
4
20
19
18
17
16
15
14
13
,5
6
7
8
11
10
9 TP2908
8
.RILIAN STEER CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item
2095313 6955800 6953471 2077091 6955567 6953502 2095238 2098596 6751264 2085981 6953471 2077091 6955566 2030225 2110277 13 13A 6700701 14 6953507 15 2098614 16 6953508 17 6953505 18 6700118 19 6701423 20 2080341 A B 1 2 3 4 5 6 7 8 9 10 11 12
Description
Part No
Cylinder Assy., Steer (Incl. Items 1 tnru 20) Kit, Service (Incl. Items 5, 7, 8, 14 & 16 thru 20) Ring, Retaining Bushing Body Assy. (Incl. Items 1, 2 & 1 of Item 12) Nut, Lock Ring, Piston Wear Piston (Corr. PIN) "0" Ring Seal, Piston Ring, Retaining Bushing Rod Assy. (Incl. Items 9, 10 & 1 of Item 12) Fitting, Grease Nut, Cartridge (Supersedes 6953504) Screw, Set Wiper Stuffing Box "0" Ring Ring, Back-Up "0" Ring Seal, Rod Bearing, Rod
Revision 4 - June, 1981
Qty
1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1
119
TROd. .
------~--------------~-2
14 --'-------=-_ _
7
13-
12-------
~---------------8
-------9
11......;.·-------------,
TP2214
120
STEERING GEAR INSTALLATION
Item
Part No.
A 1 2 3 4 5 6 7 8 8A 9 9A 9B 9C 10 11 11A 12 13 13A 14
2046341 6950159 6950160 6950161 6950162 6950163 6950120 2046342 2046338 2034063 2031479 2031391 2098077 2054404
------6950143 2031391 2073861 2031480 2031391 6950121
Description Button Assy., Horn (Incl. Items 1 Thru 7 &14)................ Cover, Weather................................................ Button, Horn ..•............'. . . . ... .. ... . .. .. . . . . . .. . .. . .. .. . . . Cup, Contact.................................................. Spring. . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . Cap, Contact.................................................. Base, Plate Assy................... . . . . .. . . . . . . . . . . . . . . . . . . . . . Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . • . . Wheel, Steering ................................ ·............... Spinner, Steering Wheel (N. I . ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Steer Gear to Deck·Assy................. ... ... ....... ... Washer, Lock.................................................. Spacer ................. ~ ................... : . . . . . . . . . . . . . . . . . . Shim. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . . . . . . . . . . .. Gear Assy., Steering (See Index) Bolt, Steer Unit to Column.................................... Washer, Lock.................................................. Block ........................................................ : Bolt. . . .. . .. . .. . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Screw.. .. ... ... ...... ... ... ...... .. .... ............. .. ... ... ..
Qty. 1 1 1 1 1 1 1 1 1 1 2 2 2 AR 1 1 1 2 2 3
121
0
(j\
r-.. M
Pt-<.
-- \ ""
122
c&t
\
STEERING GEAR SHAFT COLUMN AND ORBITROL UNIT ASSEMBLY Item
Part No.
A
-------
B C 1 2 3 4 5 6 7 8 9 10
2049562 2085867 6950208 6950149 6950150 6950151 6950144 6950146 6950145 6950147 6950152 6950153 6950158 6950157 6950155 6950156 6950205 6950143 6953267 6952632 6953266 6950125 6952631 2201213 6950406 6952628 6950127 6953271 ------6950138 6953089 6950140 6950141 6950142 6950136 6952636
11
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
------6953087 6950137 6953269 6953270 6953268 6950132 6952634 6950129 6950131
Description Shaft, Column &Orbitrol Unit Assy., Steering Gear (Incl. Items 1 Thru 44) ............................................ Shaft &Column Assy., Steering (Incl. Items 1 Thru 16)........ Orbitrol Unit Assy. (Incl. Items 17 Thru 44).................. Terminal & Wire Assy........................................... Contact, Insulator............................................ Spring, Contact............................................... Washer, Contact............................................... Ring, Retaining............................................... Ring, Retaining............................................... Bearing Assy............................................. . . . . . Shaft Assy., Steering......................................... Ring, Contact................................................. Insulator, Contact Ring....................................... Connector, Two-Wire ..........· ................................ ·. Wire, Terminal................................................ Screw, Horn Brush to Tube..................................... Brush Assy., Horn (Inc!. Item 12).......... ............. ...... Tube & Flange Assy................. .. . . . . . . . . .. . . . . . . . . . . . . . . . Bolt, Column to Orbitrol Unit................................. Bolt, End Cap............................................... .. Cap, End...................................................... Gear, Set..................................................... Spacer... . ..... ... .... .. ..... .. . .... .... ............. .. ... ... . Spline........................................................ Spacer................. ..................................... .. Spacer.. . . ...... ..... .... ..... .... .... ...... .... .. ... . ... ..... Plate, Spacer................................................. Control Drive.. ............. ..... ....... ..................... Valve Assy., Control (Incl. Items 26 Thru 35 &37)............ Sleeve (N.S.S.) (Order Item 26)............................... Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball ............ , .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seat, Check................................................... Plug, Seal.................................................... "0" Ring...................................................... Pin. Centering................................................ Disc, Pin..................................................... Spool (N.S.S.) (Order Item 26)................................ "0" Ring...................................................... Spring, Centering............................................. Race, Bearing................................................. Bearing ......... ~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Locating............................................. Seal, Quad Ring........................................... . . . . Plate Assy., Mounting......................................... Bol t, Mounting Plate.......................................... Seal, Oil.....................................................
Qty. 1 1 1 1 1 .1
1 1 2 1 1 1 1 1 1 2 1 1 2 7 1 2 1 1 1 1 ] 1-
1 1 1 1 1 1 1 1 2 1 1 6 2 1 1 I 1 4 1
123
CD
--
-
~-------------~~ CD
.....
/' _-.,t-------~
,t».-.------------- ~
124
TRANSMISSION HYDRAULIC SYSTEM
Item
Part No.
1 2 3 3A 3B 3C 4 4A 5 6 7 8 9 10 11 12 13 14 14A 14B 14C 15 16 17 18 19 20 20A 21 21A 22 23 24 24A 24B 25 26 27 28 29 30 31
2011984 2032278 2031480 2036817 2031391 2031617 2031475 2031391 2099954 2100893
------2033844 2058147
------2101154 2062510 2100493 2031477 2032960 2031391 2031617 2101181 -------
2101153
------2033467 2031927 2031961 2031938 2031961 2100893 2100896 2031475 2031391 2035327 2031990
------2032012 2100894 2017760 2031990
-------
Description Nipple. . . . . . .. . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. Elbow, 90°.................................................... Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat.................................................. Washer, Lock.................................................. Nu t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bo 1 t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .' . . . . . . Washer, Lock.................................................. Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose. . . . . . . . . . . . . . . . . . . . . . • . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure (See Index) Elbow, 45°.................................................... Fitting, Extension............................................ Transmission (See Index) Bracket. . . . . . . . . . . . . . . . . . . • . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp. ... .... ... .. ... ... .. . ....... .. .. . ... ... ... ... .... .. ... .. Dipstick. . . . . . • . . . . . . . . . . .. . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat.................................................. Washer, Lock.................................................. Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nipple, Hose.................................................. Not Applicable Elbow, 90° (Not As Illustrated).......... ... ......... ... ... ... Not Applicable Nipple, Pipe.................................................. Elbow, 90° (Incl. Item 20A)... ......... ...... ... ...... ........ "0" Ring...................................................... Elbow, 45° (Incl. Item 21A)................................... "0" Ring...................................................... Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bo1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Washer, Rubber................................................ Connector, Male............................................... Filter, Transmission (See Index) Elbow, 90°.................................................... Hose. . . . . . . • . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Male............................................... Radiator (See Index)
Qty. 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 4 4 4 1 1 1 1' 2
125
9------------------+1
8--------------------
7------------------6------------------~
,,- /1 ,,-
5--------------------
1
./
( I
I
4---------------·,1 / / V
I
----------------------2 . -------------------- 3
TRANSMISSION 01 L FI L TER ASSEMBLY
Item
Part No
*A +A *B +B *1 +1 2 *3 +3 4 5 6 7 8 9
2097959 2107722 6955841 6955977 6851330 6851962 6851331 6851959 6851963 6851335
-------
6851326 6851328 6851325 6851324
Qty
Description Oil Filter Assembly (Includes Items 1 through 9) Oil Filter Assembly (I ncludes Items 1 through 9) Kit, Oil Filter Element (Includes Items 2, 5, & 8) Kit, Oil Filter Element (Includes Items 2, 5, & 8) Housing Assembly Housing Assembly Washer, Gasket Bolt, Hex Bolt, Hex Spring Element (N.S.S.) (Order Item B) I ndicator Assembly (I ncludes Item 7) ·0· Ring ·0· Ring Head Assembly (Includes Item 8)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
*For Machines Having Serial Numbers through 20-1485 +For Machines Having Serial Numbers 20-1486 & Higher
-
126
. REVISION 2 - OCTOBER, 1979
TROd. . 1
2
3
4
TP3101
TRANSMISSION MOUNTING
Item
Part No
1 2 2A *3 +3 *4 +4 4A +4B +4C +40
2099904 2067437 2103043 2111373 2031561 2031568 2067437 2102286 2095967 2032964
-------
Description
Transmission (See A11 i son Trans. Parts Manual) Stud Nut, Lock Plate Assy., Mount Pl ate Assy., Mount Bolt Bolt Nut, Lock Washer (N.I.) Mount, Shock (N.I.) Washer, Flat (N.I.)
Qty
-
8 8 2 2 4 4 4 8 4 4
* For Machines Having Serial Numbers thru 20-1686. + For Machines Having Serial Numbers 20-1687 & Higher.
Revision 4 - June, 1981
127
1
'8
TRANSMISSION CONTROLS
Item
Description
Part No
Qty
(For Machines Having Serial Numbers through 20-1510) 1 1A 1B 2 3 4 5 6 6A 7 8 9 10 11 11A 12 12A 12B 12C 13 13A 14 15 16 16A 16B 16C 17 17A *18 +18 19 20 20A 20B 21 21A 22 23 24 25 25A @26 27 27A 27B 28 @29
8100222 8100026 8100062 2073756 2102131 2101257 2073861 8100222 8100026 2045717 2033542 2099870 2099869 2102130 2104954 8100212 8100433 8100029 8100028 8100226 8100026 2102132 2101693 8100242 8100024 8100077 8100048 8101933 2041067 2100310 2105090 8105886 8100226 2032960 8100062 2077291 2104939 2077071 2101179 8106689 2010556 2031768 2032962 2012391 8101455 2032960 2099835 2099839
Bolt Lockwasher Nut Support Assembly Selector Assemb!y Pin, Spirol Block, Clamp Bolt Lockwasher Clamp Handle Lever, Shift Block, Support Bracket, Quadrant Mounting Plate, Guide (N .1.) Bolt Flatwasher (N. I.) Lockwasher Nut Bolt Lockwasher Spacer Quadrant Bolt - Rod End to Bellcrank Lockwasher Flatwasher Nut Bolt Nut, Stop Link Assembly Link Assembly End, Rod Bolt Flatwasher Nut Block, Guide - Transmission Shift Lever Plate, Spacer (N.I.) Bearing, Flange Rod, Shift Nut, Jam Pin, Clevis Pin, Cotter Flatwasher Pin, Clevis - Connecting Link Pin, Cotter Flatwasher Link, Bottom Bellcrank Assembly (Includes Item 29A)
REVISION 2 - OCTOBER, 1979
4 4 4 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 2 1 1 1 1 1 1 2 2 2 1 1 1 1 2 1 1 2 2 2 2 2 1
129
TRANSMISSION CONTROLS
Item
Part No
Qty
Description (For Machines Having Serial Numbers through 20-1510)
@29A 2053358 ¢29 2104991 ¢29A 2053358 30 ------@31 ¢31 @32 ¢32 @32A ¢32A ¢32B 33 33A 34
8100437 8100437 2099841 2104990 2031771 8107160 2032921 8100225 -------
2031678
Bushing, Oilite Bronze (N .1.) Bellcrank Assembly (Includes Item 29A) Bushing, Oilite Bronze (N.I.) Valve, Transmission Control (See Allison Transmission Parts Manual) Flatwasher Flatwasher Support Assembly; Pivot Support Assembly, Pivot Pin, Cotter Pin, Cotter Nut, Slotted (N.I.) Bolt Lockwasher (Furn. W/Transmission) Clevis
1 1 2 2 1 1 1 2 1 1 3 3 1
*For Machines Having Serial Numbers through 20-1387 +For Machines Having Serial Numbers 20-1388 and Higher @For Machines Having Serial Numbers through 20-1398 ¢For Machines Having Serial Numbers 20-1399 and Higher
130
REVISION 2 - OCTOBER, 1979
131A
REVISION
2 ~ 0 eTo
8ER , 1979
TRANSMISSION CONTROLS
Item
Description
Part No
Qty
(For Machines Having Serial Numbers 20-1511 and Higher) 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23A 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38A 39 40 41 42 43 44 45
2108150 8100222 8100026 2108148 8100226 8100026 2108145 2113449 2108144 8100211 8100028 8100029 2099870 2033542 2099869 2045717 8100222 8100026 2102131 2101257 2105090 8101933 2041067 2108146 2111677 8100226 8100062 2032960 2077071 2101179 8105886 8106689 8100242 8100048 8100024 8100077 2031678 2010556 2031768 2104991 2053358 2104990 ------8100225 8107160 2032921 8100437 2099835
Support Assembly - Transmission Controls Bolt Lockwasher Block, Support Bolt Lockwasher Quadrant, Upper (W/TT2421 - 1 Transmission) Quadrant, Upper (W/TRT2421 - 1 Transmission) Quadrant, Lower Bolt Nut Lockwasher Lever, Shift -R-N-L-H Handle Block, Support Clamp Bolt Lockwasher Selector Assembly Pin, Spirol Link Assembly Bolt Nut Block, Guide Plate, Guide Block Cover (N .1.) Bolt Nut Flatwasher Bearing, Flange Rod Bearing, Rod End Nut Bolt Nut Lockwasher Flatwasher Clevis Pin, Clevis Pin, Cotter Bellcrank Assembly (Includes Item 38A) Bushing, Oilite Bronze (N.I.) Support Assembly, Pivot Lockwasher (Furnished with Transmission) Bolt Pin, Cotter Nut Flatwasher Link, Bottom
REVISION 2 - OCTOBER, 1979
1 4 4 1
2 2 1 1 1 2
2 2 1
1 1 1
2 2 1 1
1 1
1 1
1 2 2 2 1 1 1 2 1 1
1 2 1 1 1 1 2
1 3
1 1 1 2
131B
TRANSMISSION CONTROLS
Item
Qty
Description
Part No
(For Machines Having Serial Numbers 20-1511 and Higher) 46 47 48
131C
2012391 2032960 8101455
Pin, Clevis FI atw::!!:~e:Pin, Cotter
2 2 2
REVISION 2 - OCTOBER, 1979
1
9
l32
2
4
3
8
5
7
TP3115
PARKING BRAKE AND LINKAGE
Item
Description
Part No
Qty
(For Machines Having Serial Numbers 20-1359 through 20-1686) 1 2 3 4 5 6 7 7A 7B 8 9 10 11 12 13
2080231 2033514 -------
------------------2031473 2031391 2031617 2097911 2033315 2010556 2031769 2072243
-------
Clevis (Corp PIN) Nut, Jam Washer (Furn. W/ltem 4) Lever Assembly, Brake (See Page 135) Pin, Cotter (Furn. W/ltem 4) Pin, Clevis (Furn. W/ltem 4) Bolt Washer, Lock Nut Cable Assembly, Brake Nut, Jam Pin, Clevis Pin, Cotter Clevis Brake Assembly, Disc (See Pages 136 and 137)
REVISION 2 - OCTOBER, 1979
1 1
I --2 2 2 1 1 1 1 1
-
133
./'
/"
1137L
133A
. REVISION 2 - OCTOBER, 1979
PARKING BRAKE LINKAGE
Item
Description
Part No
Qty
(For Machines Having Serial Number 20-1687 and Higher) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
------8100221 8100026
-------
------
-------
2080231 8100518 2108994 8100520 2109794 2010556 8400454 2110952 8100437 8106700 2111150 2088967 2010556 8400454 8106700 8100077 8100437 2032859
Lever, Brake (See page 135) Bolt Lockwasher Pin, Clevis (!=I..''''1 i c:: hc ri ""/!tem 1) Washer (Furnished w/ltem 1) Pin Cotter (Furnished w/ltem 1) Clevis Nut, ·Jam Cable, Brake Nut, Jam Clevis Pin, Clevis Pin, Cotter Bellcrank Assembly Flatwasher Pin, Cotter Link Spacer Pin, Clevis Pin, Cotter Pin, Cotter Flatwasher Flatwasher Clamp
REVISION 2 - OCTOBER, 1979
-
2 2
-
-1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1
133B
~. d .. O·
21----------""""\
2 0 - - - -_ _ __ 19
'0
18----.~
~ :-,.>
2 3
~rn',,______ :
(,-" \}). ~"'"
\1
17 _ - - - - -..
~
6
7
16------~~~--------: " :} ->---, "
~.
10
1-:=--____-=="
~. -" ---
l~ ~>
-12
--~-------13
14----.. "
34
TP230 3
I
PARKING BRAKE LEVER ASSEMBLY Item
Part No.
Description
Qty.
A 1 1A 2 3 4 5 6 7 8 9 10
2098047 -------
Lever assy. (Incl. Items 1 Thru 21) .......................... . Knob (N.S.S.) (Order Item A) Pin (N.I.) (N.S.S.) (Order Item A) Washer, Spring (N.S.S) (Order Item A) "0" Ring (N.S.S.) (Order Item A) Handle Assy., Lever (N.S.S.) (Order Item A) Washer, Spring ................................................ . Pin .......................................................... . Not Applicable Spacer ......... , ........ , .................................... . Bracket Assy., Pivot ......................... ·.··.····· ...... . Spacer ....................................................... . Rivet (N.S.S.) (Order Item A) ,Pin, Cotter .................................... ·· .• ··········· Pin ......................... , ................................ . Bracket, Mounting (N.S.S.) (Order Item A) Washer, Flat ............................... ·.·.··.············ Link (N.S.S.) (Order Item A) Tube Assy., Adjusting (N.S.S.) (Order Item A) Screw, Adjusting (N.S.S.) (Order Item A) Washer, Spring (N.S.S.) (Order Item A) Ring, "E" ........................... · .. ·· .. ··················· Washer, Flat ............................... ··· .. ··············
1
11
12 13 14 15 16 17 18 19 20 21
-------------
------------6950700 6950679 ------6950688 6950684 6950693 ------2031764 6954942
------2036815 -------
------------------6950686 2036815
1 1 1 2 2 1 1 1
1 1
I 135
~-----
- - - - - - - -.~ C» _ _ _ _ _ _
---------= ---------
----,...------
_----ca ,...
-------
_----Cft
_---1
~
.@:lD. ~-----
,...
136
lRU.lAN PARKING BRAKE
Item
Part No
A 1 lA 2 3 4 5 5A 6 6Jl 6B 7
2098498 2098824 2032982 2099396 2031519 2098380 2030797 2032980 6602366 6602368 6602369 2037587 66023r
7fJ
8 9 10 11
12 12Jl
13
14 15 16 17 18 19 20 21 22 23 24 24J
660236~
660236C 660237~
660237<; 660238C 6602381 2062141
660237( 660237~
6602371 660236. 660238, 660237E 660237 660237c 6602361 6602362 660238 660238£
25 26
660238~
26J
203161£ 203766
27
660236 L
Description
(For Machines Having Serial Numbers 20-1359 tnru 20-1686) Brake Assembly, Disc (Includes Items 6-12A & 14-26A) Stud Locknut Bracket, Caliper Mount Bolt Disc, Brake Bolt (Brake Disc to Flange) Locknut Snoe & Lining Assembly - Brake (Incl. 6A & 6B) Lining Rivet Screw, Cap (Supersedes 6602372) Washer, Lock Bushing Arm, R.H. Front (Includes Item 8) Rod Lever Pin, Clevis Pin, Cotter Fitting, Grease Pin Spring Retainer Pin Spring Washer Nut, Spherical Nut Arm, R.H. Rear (Includes Item 23) Bushing Screw Nut Bracket Screw ., Nut (Supersedes 6602365) Bolt
Revision 4 - June, 1981
Qty
1 4 4 1 3 1 8 8 2 2 16 2 2 2 1 1 1 2 2 2 2 1 2 2 1 2 1 1 1 2 2 2 1 2 2 4
137
TROd. . 11
30
12
10--
J; -
1
(§
/1 9
32 1138L
137A
REVISION 2 - OCTOBER, 1979
TROdAN PARKING BRAKE
Item
Part No
A 1 2 3 4 5 6 6A 6B 7 8 9 10
2098498 2110953 2031519 2098498 2030798 2032980 6602366 6602368 6602369 2037587 6602373 6602362 6602360 6602374 6602379 6602380 6602381 6602370 6602375 6602371 6602363 6602382 6602376 6602377 6602378 6602361 6602362 660238.:
11
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 *30 +30 +30t
+30E +30( 31 32 33
660238~
6602385 6602364 20316lE 2062141
2030225 203198~
203199E 211630~
2037641 211037, 2067425
Description
(For Machines Having Serial Numbers 20-1687 & Higher) Brake Assy., Disc (Incl. Items 6 thru 29) Bracket, Caliper Mount Bolt Disc, Brake Bolt (Brake Disc to Flange) Locknut Shoe & Lining Assy., Brake (Incl. Items 6A & 6B) Lining Rivet Screw, Cap (Supersedes 6602372) Washer, Lock Bushing Arm, R.H. Front ( Inc1. Item 8) Rod Lever Pin, Clevis Pin, Cotter Pin Spring Retainer Pin Spring WaSher Nut, Spherical Nut Arm, R. H. Rear (Inc 1. Item 23) Bushing Screw Nut Bracket Screw 'Nut (Supersedes 6602365) Grease Fitting Grease Fitt i ng Adapter, Straight (N.I.) Adapter 45° (N.I.) Tube Assy., Grease (N.I.) Bolt Stud Nut
Qty
1 1 3 1 8 8 2 2 16 2 2 2 1 1 1 2 2 2 1 2 2 1 2 1 1 1 2 2 2 1 2 2 2 2 2 2 2 4 4 4
* For Machines Having SerialNumbers thru 20-1882. + For Machines Having Serial Numbers 20-1883 & Higher.
Revision 4 - July, 1981
137B
~
i i
VI 00
1
3
2
4
5
6
7
8
9
10
11
12
".n,\ ..,
,~,=-"
I
I
I
I
I
I
~,~.
(jI'.!,.,/ ,.
,......
'.
~-~-j
)""
-.:-::
,
I
\
. '... . ':. . "".,,"""" '\
14
........ ' ... ,'"
15 16
11 18 19 - 20
34
32
25 24
23
22
TP3114
AIR COMPRESSOR PIPING (GM) Item
Qty
Description
Part No
(For Machines Having Serial Numbers Through 20-1487)
2071712 2106115 2054765 *2 +2 8107410 2031462 *3 +3 6950962 +3A 2031390 4 2030739 5 2032295 *6 2096714 +6 2314544 2034221 7 2053263 8 *1
+1
9
10 11
12
2032311 2033448 2038471
13
14 *15 +15
2005266 2096713 2314542 2300918 2059832 2031475 2031391 2030739 2089953 2033386 2054598 2082646 2097254 2035713 i039465 2031985 2032295 2031985 2031479 2031391 2031617 2071431 2105205
16 16A 16B 16C 17 . 18 18A 19 20 21 *22 +22 23 24 25 26 26A 26B *27 +27 28 *29 2055059 +29 2088782 30 2031519 30A 2031393 30B 2032962 *31
Hose Hose Clamp Clamp Bolt Capscrew Lockwasher Bushing, Reducer (Supersedes PIN 2033046) 0 Elbow, 90 Hose Assembly Hose Assembly Valve, Pressure Relief Bushing, Reducer (Supersedes PIN 2033040) Not Applicable Tee (Supersedes PIN 2067187) Nipple, Pipe - (Corr. PIN) Adapter, Straight Valve Assembly, Brake (See Pages 152, 153) Plug, Pipe Hose Assembly Hose Assembly . Reservoir, Air Strap Assembly (Reservoir to Battery Box) (N .1.) Bolt (Strap to Battery Box) (N .1.) Washer, Lock (N .1.) Bushing, Reducer (Supersedes PIN 2033046) Tee (Not as Illustrated) (Supersedes PIN 2032295) Plug, Pipe (N.I.) Valve, Check Valve, Drain Hose Assembly Nipple, Hose (Supersedes PIN 2007152) Nipple, Straight Hose Adapter, Straight 0 Elbow, 90 Adapter, Straight (Not as I1lustrated)(Supersedes PIN Bolt Washer, Lock Nut Plate Assembly, Mount Plate Assembly, Mount Not Applicable Hose Assembly Hose Assembly Bolt Washer, Lock Washer, Flat Compressor, Air (See Pages 146-148)
REVISION 2 - OCTOBER, 1979
1 1
2 1
2 2 2 1 1 1 1 1 1 1 1 1 1
1 1 1 2 4 4 1 1. 1 1
2032007
1 1 1 1 1 1 1 4 4
4 1 1 1 1 2 2 2
139
AIR COMPRESSOR PIPING (GM) Item
Part No
Qty
Description (For Machines Having Serial Numbers through 20-1487)
+31 *31A +31A *31B +31B 31C 31D +31E +31F +31G +31H +311 +31J +31K +31L +31M +31N +31P +31Q +31R +31S +31T 32 32A 33 34 34A 35 35A 35B 36 36A 36B 37 38 *39 +39 *40 41 +42 +43 +44 +45 +46 +47 +48
2049345 2103789 2030746 2030747 2031389 2031369 2105949 2056293 2106030 2034383 2031452 2031390 2048604 2031452 2106804 2031486 2032960 2031391 2031496 2032961 2031392 2031496 2031392 2071427 2036543 2030739 2031521 2031393 2031619 2031517 2031393 2032962 2071432 2032293 2032294 2038470 2031988 2087801 2053266 2033256 2035713 8210341 2032038 2076596 2033034
Compressor I Air (See ·Pages 148B - 148D) Pulley and Hub Assembly Pulley and Hub Assembly Bolt Bolt Washer, Lock Nut Adapter, Governor (N. I. ) Bolt (N. I.) Plate, Compressor Intake (N. I.) Gasket (N.I.) Bolt - Plate to Compressor (N. I.) Lockwasher (N. I .) Adapter I Discharge (N. I.) Bolt - Discharge Adapter to Compressor (N. I .) Brace - Top of Compressor to Engine Block (N. I.) Bolt - Replaces Bolt in Compressor (N. I.) Flatwasher (N. I . ) Lockwasher (N. I . ) Bolt - Brace to Engine (N. I.) Flatwasher (N. I.) Lockwasher (N. I .) Bolt - Pivot Assembly to Engine Washer I Lock
~:~~~ :~~5m~~~t as Jllustrated)(Supersedes PIN 2038471)
Bushing, Reducer (N.I.) Bolt - Link to Compressor Lockwasher (N. I . ) Nut (N. I.) Bolt - Link to Engine Washer, Lock Washer, Flat Link, Adjusting 0 Elbow, 90 0 Elbow, 90 0 Elbow, 90 Adapter, Straight Hose Assembly Bushing, Reducer (N.I.) Valve, Drain (N .1.) 0 Nipple, Hose - 90 (N.I.) Hose - Compressor Cooling System (N .1.) Clamp, Hose (N .1.) Nipple, Hose - Straight (N. I.) 0 Nipple, Hose - 45 (N. I.)
1 1
6 6
6 6 1
2 1 1
2 2 1 2 1 1 1 1 1 1 1
2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 4 2 1
*For Machines Having Serial Numbers through 20-1387 +For Machines Having Serial Numbers 20-1388 and Higher
140
REVISION 2 - OCTOBER, 1979
141A.
REVISION 2 - OCTOBER, 1979
AIR COMPRESSOR PIPING (G.M.) Item
Description
Part No
Qty
(For Machines Having Serial Numbers 20-1488 and Higher) 1
2 3 4 5
6954995 6953649
6
7
8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
6953650 6952080 6953648 8100055 8100051 2035345 6950929 2106030 8100073 8101931 2034383 2048604 8100073 8101785 8107410 2108477 2108523 2039465 8101600 8103965 2108479 2054598 2089953 2033386 2030739 2300918 8102448 2005266 2030739 2032295 2314544 8102248 2090057 2053263 2033448 2032311 2034221 8105782 2104709 8102807 2034239
Compressor, Air (See Pages 149A, 149B) Gasket Hub, Drive Key (See Pages 149A, 149B) Nut (See Pages 149A, 149B) Pin, Cotter Coupling Disc, Drive Bolt, Self-Locking Bolt Bolt Plug, Pipe Gasket Plate, Compressor Intake Lockwasher Bolt Gasket Manifold, Discharge Lockwasher Bolt Clamp, Hose Hose, Compressor Air Intake Tube Nipple, Hose 0 Elbow, 90 0 Adapter, 90 Hose Assembly - Compressor to Air Reservoir Valve, Check Tee Plug, Pipe . Reducer Reservoir, Air Valve, Drain Plug, Pipe Reducer 0 Elbow, 90 Hose Assembly - Brake Valve Adapter, Straight Valve Assembly, Brake Reducer Nipple, Pipe Tee Valve, Pressure Relief Adapter, Straight Hose Assembly - Governor to Air Reservoir Adapter, Straight Governor, Air (See Pages 150 and 151) Gasket
REVISION 2 - OCTOBER, 1979
1 1 1 1 1
4 4 1 1 1 1
2 2 1 1
2 2 4
2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
141B
AIR COMPRESSOR PIPING (G.M.) Item
Part No
49 50 51 52 53 54 55 56 57 58 59
8100073 8100204 8103488 2076596 2032038 2108478 2033034 8102847 2035713 2093378 2032868
Qty
Description Lockwasher Bolt Reducer Nipple, Hose Clamp, Hose Hose - Compressor Cooling Water Supply 0 Nipple, Hose - 45 Reducer Nipple, Hose Hose - Cooling Water Return Clamp, Insulated
2 2 1 1 4 1 1 3 2 1 2
.
141C
REVISION 2 - OCTOBER, 1979
-.
\+-~~--------------~
----~------------~
~----
co------
.-
2
_----N
TROdAN AIR COMPRESSOR PIPING (CD) Item
Part No
1
2314403 ------2031985 2088835 2033046 2030739 2032295 2033040 2053263 2039414 2034221 2034287 2067187 2032311 2005266 2314544 2038471 ------2033046 2030739 2032295 2089953 205459E 230091E 2059832 2031473 2031391 208264E 209670£ 2032007 203847C 2031462
2 3 4
*5 +5
6 *7 +7 8 9
*10 *11 +11
12 13 14 15 *16 +16 *17 +17
18 19 19A 19B 19C 20 21 22 23 24
Description
Hose Assembly (Supersedes 2065841) Governor (See Index) Adapter, Straight Hose Assembly (Supersedes 2096712) Bushing, Reducer Busning, Reducer Elbow, 90° Bushing, Reducer Bushing, Reducer Nipple Valve, Pressure Relief Plug, Pipe Cross, Pipe Tee, Pipe Plug, Pipe Hose Assy. (Supersedes 2096714) Adapter, Straight Valve Assy., Brake (See Index) Busning, Reducer Busning, Reducer Elbow, 90° Tee, Pipe Valve, Check Reservoir, Air Strap Assy. (Reservoir to Batter¥ Box)(N.I.) Bolt (Strap to Battery Box)(N.I.) Washer, Lock (N.l.) Valve, Drain Hose Assy. Elbow, 90° Elbow, 90° Bo It
Qty
1 1 1 1
1 1 1 1 1 1
1 1 1 1 1
1 1
1 1 1 1
2
4 4 1 1 1 1
2
* For Machines Having Serial Numbers thru 20-1387.
+ For Machines Having Serial Numbers 20-1388 & Higher.
Revision 4 - June, 1981
143
TROd"
144
BRAKE CONTROL AND LINES
Item
Description
Part No
Qty
(For Machines Having Serial Numbers Through 20-1487) 1 2 3 4 5 6 6A 7 8 9 10 11 12 13 14 15 15 15 15 16 17 18 19 20 21 22 22A 23 24 25 26 27 28 29 29A 29B 29C 30 30A 30B 30B 31 31A 32 33 34 35 36
2032302
------2314405 -------
2032292 2032007 2043912
-------
2088801 2104099
-------
2032310
-------
2088801 2079113 2087249 2102654 2102603 2102605 6951286 2097517 2046958 2031985 2098790 2032007 2097522 2040808 2032764 2093751 2033398 2012046 2012038 2033395 2031479 2031391 2032961 2031617 2096961 2033395 2012046 2033398 2034328 2033395
-------
2314543 2099179 2034287 2053265
0
Elbow, 45 Switch, Stop Light (See Pages 62 - 64) Hose Assembly (Supersedes PIN 2096710) Switch, Clutch Cut-Out (See Page 156)
;~:;~r:O~oo
Air Cylinder, Clutch Cut-Out (N.I.) Valve Assembly, Brake (See Pages 152, 153) Hose Assembly Adapter, Straight (Supersedes PIN 2301008) Gauge, Air Pressure (See Pages 70 - 71B) Tee Switch, Low Pressure (See Pages 62 - 64) Hose Assembly (Supersedes PIN 2097255) Hose Assembly Brake Line Assembly (Right Front) Brake Line Assembly (Left Front) Brake Line Assembly (Right Rear) Brake Line Assembly (Left Rear) Cap Reservoir Clamp Connector, Straight Male (Corr. PIN) Tube Assembl~ Connector, 90 Male (Corr. PIN) Cap, Adapter Gasket Tee Support, Angle Bolt, Connector Gasket Connector Gasket (Corr. PIN) Bolt Lockwasher Flatwasher (N.I.) Nut Adapter (Corr. PIN) Gasket Gasket (N .1.) Bolt (N. I.) Plug Gasket Cluster, Power (See Pages 154, 155) Hose Assembly (Supersedes PIN 2096715) 0 Elbow, 45 (Supersedes PIN 2079161) Plug, Pipe Bushing, Reducer
REVISION 2 - OCTOBER, 1979
1
-
1
-
1 1 1
-
1 2
-
1
-
1 2 1 1 1 1 2 2 2 2 2 2 2 2 2 1 4 4 4 4 2 2 1 1 2 2 2 2 4 4
-
2 1 2 1
145
) /
145A
REVISION 2 ~ OCTOBER, 1979
BRAKE CONTROLS AND LINES
Item
Description
Part No
Qty
(For Machines Having Serial Numbers 20-1488 and Higher) 1 2 3 4 5
2034287 2053265 2032302
6 7
2104099 2088801
8 9 10 11 12 13 14 15 16 17 18 19 20 +21 +22 +23 24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 37 38 +39 +40 +41 +42 43 +44 45 46 47 48
8101219 2314405 8102734 2104099 2088801 2032310 2099179 2301008 2113246 2111182 2040808 2111152 6951286 2033395 2034328 2012038 2012046 2033398 2034330 2113375 2113374 8100735 2033600 2018888 8100734 2105102 2105103 8100026 8100222 8100053 8103718 2079113 2110343 2032764 8100026 8100224 2032960
Valve Assembly, Brake (See Pages 152,· 153) Plug
2
~~b~~~r450
1 1
Switch, Stop Light (See Pages 62 - 64) Adapter, Straight Hose Assembly - Brake Valve to Clutch Cut-Out Switch Switch, Clutch Cut-Out (See Page 156) 0 Elbow, 90 Hose Assembly - Clutch Cut-Out to Transmission 0 Adapter, 90 Adapter, Straight Hose Assembly - Brake Valve to Air Pressure Gauge Tee, Pipe Switch, Low Pressure (See Pages 62 - 64) Gauge, Air Pressure (See Pages 70 - 71B) Adapter, 45 0 Adapter, Straight Hose Assembly - Brake Valve to Power Cluster Cluster, Power (See Pages 154, 155) Nipple Gasket Reservoir Cap, Reservoir Gasket Plug, Power Cluster Connector Gasket Bolt, Connector Bolt, Connector Line Assembly, Brake - Displacement Cylinder, (Front) Line Assembly, Brake - Displacement Cylinder ( Rear) Connector, Displacement Cylinder Gasket Gasket Bolt Cylinder, Displacement - Front Cylinder, Displacement - Rear Lockwasher Bolt - Displacement Cylinder to Bracket Lockwasher Bolt - Power Cluster to Bracket Hose Assembly - Master Cylinder to Front Axle Hose Assembly - Master Cylinder to Rear Axle Tee, Axle Lockwasher Bolt - Front and Rear Axle Tee to Mount Flatwasher
REVISION 2 - OCTOBER, 1979
1 1 1 1 1 1 1 1 1 1
2 2 4 2 2 6 3
3 3 2 1 1 1 2 2 2 2 1 1
8 8 6 6 1 1
2 2 2 1
145B
BRAKE CONTROLS AND LINES
Item
Part No
49 50 51 52 53 54 55 56 57 58 59 60 *61 *62 *63 *64 *65 *66 *67 *68 *69 *70 *71 *72 *73 *74 *75 *76 *77 *78 *79 *80 *81 *82 *83 *84 *85 *86 *87 *88 *89 *90
8100650 2093751 2102603 2102605 2087249 2102654 2012038 2033395 2012046 2033398 ------------------2033395 2034328 2096961 2012046 2033398 2040808 2097522 2031985 2032007 2098790 2031985 2097517 2046958 2105123 2032960 2031391 2030791 2032961 2031392 2030812 2033600 8100735 2018888 8100734 2031477 2031391 2031371 2106110 2079113
Qty
Description Nut Angle, Brake Tee Mount Line Assembly, Brake - Right Rear Line Assembly, Brake - Left Rear Line Assembly, Brake - Right Front Line Assembly, Brake - Left Front Connector, Wheel Cylinder Gasket Gasket Bolt, Connector Axle Assembly, Front (See Pages 160, 161) Axle Assembly, Rear (See Pages 160, 161) Cluster, Rower (See Pages 154, 155) Gasket Plug, Power Cluster Connector, Power Cluster Gasket Bolt, Connector Gasket -Cap, Adapter Adapter, Straight Adapter, 900 Tube Assembly Adapter, Straight Reservoir Clamp Bracket, Support Flatwasher Lockwasher Bolt - Bracket to Front Frame Flatwasher Lockwasher Bolt - Bracket to Power· Cluster (Rear) Gasket Connector, Displacment Cylinder Gasket Bolt Bolt - Displacement Cylinder to Bracket Lockwasher Nut Line Assembly, Brake Hose Assembly - Master Cylinder to Rear Axle
1 1 1 1 1 1 4 4 4 4
6 4 2 2 2 2 2 1 1 2 2 2 2
2 2
2 2 2
2 2 2 2
2 2
8 8 8 2 1
* For Machines Having Serial Numbers Through 20-1686. + For Machines Having Serial Numbers 20-1687 and Higher.
145C
REVISION 2 - OCTOBER, 1979
AI R COMPRESSOR ASSEMBLY
Item
Description
Part No
Qty
(For Machines Having Serial Numbers through 20-1387) A· 1 2 3 4
2041163 6950877 6950884 6950878
5 6 7 8 9 10
6950879 6950880 6950882 6950881 2031426 6950883 6950873 6950875 6950874
11
12 13 14 15 16 *17 *18 *19 *20 *21 *22 *23 *23A 24 25 26 27 28 29 30 30A 31 31A 32 33 34 35 36 37 38 39 40 41 42 43
2038757 2038744 6950858 6950859 6950855 6950857 6950856 6950852 6950853 6950854 2031390 2031452 2031426 2031433 6950876 6950888 6952679 6950849 6950850 6950866 6950889 6950888 6950867 6950848 6950868 6950872 6950863 6950861 6950862
Compressor, Air Head Assembly, Cylinder (I ncludes Items 2 through 10) Cover, Head Head Assembly, (Includes Items 4 and 5) Head, Body (N.S.S.) (Order Item 3) Seat, Discharge Valve Guide Spring Valve Screw, Cap Gasket Guide Spring Valve Element (Not Applicable) Gasket (Not as Illustrated) Cover, Inlet Seat Spring Plunger Saddle Guide Piston Assembly (Includes Items 23, 23A and 24) Ring, Back-Up Grommet Piston (N.S.S.) (Order Item 22) Washer, Lock Screw, Cap Screw, Cap Screw, Cap Gasket, Head Washer, Lock Capscrew Gasket, Cylinder Block Block Assembly (I ncludes Items 17 - 23A) Gasket, Rear Cover Screw, Cap Washer, Lock Cover, Rear Crankcase Assembly (Includes Items 37 & 38) Bearing, Crankshaft (N.S.S.) (Order Item 36) Body, Crankcase (N.S.S.) (Order Item 36) Rod, Connecting (Includes Item 40) Strip, Locking Gasket, Front Bearing Ring, Retaining
. REVISION 2 - OCTOBER, 1979
1 1 1 1 1 2 2 2 2
4 1 2 2 2 1 1 1 1 2 1 2 2 2 2 2 4 4
5 1 1 2 2 1 1 1
4 4
1 1 1 1 2 2 1 1 1
147
AI R COMPRESSOR ASSEMBLY
Item
Qty
Description
Part No
(For Machines Having Serial Numbers through 20-1387)
44
45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66
6950865 6950860 2050231 6950890 6950864 6952679 2031389 6950870 6950871
6950869 2046601 6950885 2031462 2031616 2033006 2033005 6950891 2098836
Seal Crankshaft Nut Key . Cover, Front Screw, Cap Washer, Lock Wire, Lock Ring Set, Piston (Includes Item 53-55) Ring, Piston (N.S.S.) (Included in Item 52) Ring, Piston (N.S.S.) (Included in Item 52) Ring, Piston (N.S.S.) (I ncluded in Item 52) Piston & Wrist Pin Set (I ncludes Items 57 and 58) Pin, Wrist (N.S.S) (Order Item 56) Piston (N.S.S.) (Order Item 56) Governor Assembly (N .1.) Bracket, Governor Mount (N.I.) Screw, Cap, Bracket to Compressor (N .1.) Nut (N.I.) Elbow, at Compressor (N.I.) Elbow, at Governor (N .1.) Tube, Governor to Compressor (N.I.) Gasket, Compressor to Plate (N .1.)
1 1 1 1 1
4 4 2 1 2
2 2 2 2 2 1 1
2 2 1 1 1 1
* Indicates Parts Included in Repair Kit; Order Part No. 6955177
148
REVISION 2 - OCTOBER, 1979
60 59 58
8
57
9 10 11
55 54 53 52 51 50 49 48 47 46
12 13 14
~ ./
44 43 42 41 40 39
27
38
37----
. __- - - - - - - - - - 28
3 6 - - - -4 29
1__- - - - - - L __--------35343332
30
31
,
TP4198
REVISION 2 - OCTOBER, 1979 148B
AI R COMPRESSOR
Item
Description
Part No
Qty
(For Machines Having Serial Numbers 20-1388 through 20-1487) A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 17 18 19 20 21 21A 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37A 38 39 40 41 42 43
2304277 6954795 6954834 6954833 6954835 6950925 6950939 6951177 6954800 6954802 6954801 ------6950914 ------6954798 6954799 6951548 6950962 2031390 ------2034239 6954879 6950961 6954827 2031392 6954792 6950906 6954829 6954826 6953255 6954803 6954831 6954832 2046549 6953255 6950904 6954793 6954794 6951172 2050231 6954828 2031392 6950928 6954790 6954255 6954824 6954788 6950929
Compressor Assembly, Air (Includes Items 1 - 61) Rod and Piston Assembly (Includes Items 7-14,19,20 and 57) Capscrew Head Assembly, Cylinder (I ncludes Items 4 - 6) Plug, Pipe Spring Valve, Discharge Seat Ring, Piston Ring, Oil Ring, Expander Pin, Piston (N.S.S.) (Order Item 57) Lockwire Bushing, Wrist Pin (N.S.S.) (Order Item 13) Rod Assembly, Connecting (I ncludes Items 12 and 20) Bearing, Connecting Rod Plug, Pipe Capscrew Lockwasher Governor (See Pages 151A,151B) Gasket, Governor Strap, Lock Bolt, Connecting Rod Capscrew Lockwasher Cover, Rear (Includes Item 24) '0' Ring Bearing, Crankshaft Washer, Thrust '0' Ring Gasket, Cran kcase Adapter, Base Capscrew Gasket, Flange "0" Ring Bearing Gasket, Front Cover
Seal, Oil Nut, Crankshaft Capscrew Lockwasher Key, Crankshaft Crankshaft Plug, Pipe Body, Crankcase (I ncludes Items 42 and 53) Bushing, Unloader Gasket, Strainer
REVISION 2 - OCTOBER, 1979
1 2 6 1 2 2 2
2 4 2 2
2 2 4 1 2 2 1 2 4 4
4 1 1 1 1 2 1 1 6 1 2 1 1 1 1 1
4 4 1 1 1 1 2 1
148C
AIR COMPRESSOR
Item
Part No
Qty
Description (For Machines Having Serial Numbers 20-1388 through 20-1487)
44 45 46 46A 47 47A 47B 48 49 50 51 52 53 54 55 56 57 58 59 59A 59B 60 61
1480
6950930 6954170 2031451 2031390 6950898 6950854 6950853 6950899 6950900 6950946 6950902 6950858 6954789 6950917 6950916 6950918 6954830 6954804 6954168 2031390 2031370 2034383 2034382
Strainer Elbow, Inlet Bolt Lockwasher Piston, Unloader ( Includes Iterns 47 A and 47B) '0' Ring Ring, Back-Up Plunger, Unloader Guide Saddle, Spring Spring Seat Seat, Inlet Valve Valve, Inlet Guide, Inlet Valve Spring, Valve Piston Assembly (I ncludes Item 10) Gasket, Head Stud Lockwasher (N .1.) Nut Gasket Fitting, Discharge
1 1 2 2 2 2 2 2 2 1 1 1 2 2 2 2 2 1 2 2 2 1 1
REVISION 2 - OCTOBER, 1979
"-
I'
20
"-
,
I~ I · I
I
19
I I I I
18
.1
~.
0
2
3'
I
0· I
17
16
I
~'
5
I ~I
6
I
7
I I
15
4.
I
14
e· I
13
l~ ..... I
12
'J 11-
./
,~ ~/ 1
10-----
9
;0
TP4022
AI R GOVERNOR
Item
Description
Part No
Qty
(For Machines Having Serial Numbers through 20-1387; 20-1488 and Higher) A B C
2046601 6952018 6952027
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
6952034 2031615 6952033 6952032 6952031 6952029 6952030 6954255 6952017 6954255
-------
6952024 6952023 6952022 6952019 6953780 6952021 6952025 6952026 6952028
Governor Assembly (Includes Items 1 - 20) Piston Assembly (Includes Items 15, 16, and 17) Screw and Spring Assembly, Adjusting (I ncludes Items 2, 4 - 7 and 20) Cover Nut Ring, Retaining Seat, Upper Spring Spring Seat, Lower Spring Guide, Spring Plug, Pipe (Supersedes PIN 2035345) Filter Plug, Pipe (Supersedes PIN 2035345) Body (N.S.S.) (Order Item A) '0' Ring Spring, Valve Valve Piston Grommet, Exhaust Stem (Supersedes PIN 6952020) Washer Spring, Exhaust Stem Stem, Exhaust Screw, Adjusting
1 1 1 1 1 1 1 1 1 1 2 2 2
-
2 1 1 1 1 1 1 1 1
.
REVISION 2 - OCTOBER, 1979
151
"-
I
"
20
.......... ...........
'1 I I
I
I I I I
16
I I I I
15
I~
14
0'
13
I I I
l '® 6
-.. . . .
11
9
Q
I ...... J
8
TP4022
151A
REVISION 2 - OCTOBER, 1979
AI R GOVERNOR
Item
Qty
Description
Part No
(For Machines Having Serial Numbers 20-1388 through 20-1487) A B C D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
6954806 6952018 6952027 6952015 6952034 6954256 6952033 6952032 6952031 6952029 6952030 6954255 6952017 6954255
-------
6952024 6952023 6952022 6952019 6953780 6952021 6952025 6952026 6952028
Governor Assembly (I ncludes Items 1 - 20) Piston Assembly (Includes Items 15,16 and 17) Adjusting Screw and Spring Assembly (Includes Items 2-7&20) Body Assembly (Includes Items 9 and 11) Cover
Nut Ring, Retaining Seat, Upper Spring Spring Seat, Lower Spring Guide, Spring Plug Filter Plug Body (N.S.S.) (Order Item A) '0' Ring Spring, Valve Valve and Insert Piston '0' Ring Washer Spring, Exhaust Stem Stem, Exhaust Screw, Adjusting
REVISION 2 - OCTOBER, 1979
.
~
1 1 1 1 1 1 1 1 1 2 1 2 2 2
-
2 1 1 1 1 1 1 1 1
151B
------1
34
33
32 31 30 29 28
--"--2
~~ "S
26 25
~~~\"'" j
~~ .....:......
" V
.. II
'-.. ~ . :~.::::-....:.~~~
e
~i
23
~®
22
P-@
21
-@
20
~O
TP2677
;2
·'~~~&··t~ ~ ~. e r,:;;~
24
19
~.
"S ~u~~ • ~ ... I /~', ,"(:':i\ . 'S,.
27
3
,,/~"
~
@"
4
6~
5
0"
6
~.
7
O~
8
~.
9
t0·
"~
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/ /
18
17
16
10 -11
~ ...
12 13
O~
14
0"
15
BRAKE VALVE ASSEMBLY
Item
Part No.
A B 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 16B 17 17A 18 19 20 21 22 23 24 24A 25 26 26A 26B 27 28 29 30 31 32 33 34
2090057 6750607 2054805 2031764 6953277
------6953283 6953285 6952194 6953284 6953287 6953286 6953291 6953288 6953289 6953290
------6952200 2031454 2031390 2031616 2031449 2031390 -------
6953280 6952182 6952204 6952205 6952206 2031427 2031389 6952208 2031451 2031390 2031616 2054810 2054809 2054808 2054811 2054806 2054807 2054804 2020635
Description Valve Assy., Brake (Incl. Items B & 2 Thru 32)..... ... ... ..... Treadle Assy. (Inc!. Items 1, lA, 33 & 34).................... Pin, Roller................................................... Pin, Cotter................................................... Spring. . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . Body (N. S . S . ) . . . . . • . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . • . . . . Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Inlet & Exhaust........................................ "0" Ring...................................................... Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . "0" Ring...................................................... Seat. • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diaphragm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining............................................... Bo1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock (N. I .) . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . Nut (N. I .) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Plate, Mounting (See Index) Piston .................................. , .................. '" "0" Ring...................................................... Spring, Rubber................................................ Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer ......... , . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Retainer ........................................... , ... '" ... . Bo1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock (N. I . ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut eN. I . ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Fulcrum.................................................. Pin, Roll..................................................... Plate, Mounting............................................... Button, Stop.................................................. Plunger....................................................... Boot. . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . Roller. . ..... .. .... .. ... ... .... ..• .. .... . .... ...... ... ... ... .. Treadle ......'. • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 3 3 1 1 1 1 1 1 1 1 3 3 3 1 1 1 1 1 1 1 1
153·
-
----~
-
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.....
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CD
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en
,"-.~/~ 1,I
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_____ _
.....
~V---=--
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..... - - - - - - - - - .
-~--.rl~\(@
54
E-
POWER CLUSTER ASSEMBLY (Two Power Clusters Used Per Machine; Quantity Shown is For One) Item
Part No
Description
Qty
*A +A B
2099162 2111260 6955871
Cluster Assembly, Power (Includes Items 1 - 14A & 16 - 25A) Cluster Assembly, Power (Includes Items 1 - 14A & 16 - 25A) Kit, Power Cluster Repair (Includes Items 2,3,5,18,22 - 23A and 24A) Cylinder Assembly, Air (I ncludes Items 1 - lOA, 14, 14A,25 and 25A) Shell Cup, Piston Wiper, Piston Piston and Rod Assembly Boot Spring, Piston Return Head Assembly, Cylinder (I ncludes Items 8 - 9A) Screen Filter Retainer Screw Lockwasher Plug (Supersedes PiN 2033383) Cylinder Assembly, Master (I nc/udes Items 11 and 18 - 24) Spacer Indicator, Stroke Lockwasher Cap, Filler (Not as Illustrated) (See Pages 144 - 145C) Gasket Plate, Mounting Capscrew Lockwasher Valve and Seat, Check Not Applicable Not Applicable Spring, Piston Retainer Cup, Primary Piston Assembly (I ncludes Item 23A) Cup, Secondary Plate, Stop Ring, Snap (N.I.) Screw Lockwasher
1 1
C 1 2 3 4 5 6 7 8 9 9A 10 lOA 11 12 13 14 14A 15 15A 16 17 17A 18 19 20 21 22 23 23A 24 24A 25 25A
6953113 6953120 6953119 6953118 6953117 6951271 6953116 6953115 6951274 6951275 6951276 2031479 2031391 2017670 6851741 6953129 6953114 2031391. ------2040808 2085017 2030811 2031392 6851742 ------------6953125 6953124 6953122 6953123 6951284 6951285 2031449 2049429
1 1 1 1 1 1 1 1 1
2 1 1 3 3 1 1 1 1 1 1 1 3
3 1 1 1 1 1 1 1
8 8
* For Machines Having Serial Numbers through 20-1686. + For Machines Having Serial Numbers 20-1687 and Higher.
REVISION 2 - OCTOBER, 1979
155
IJ-
10-'
<D,-·----2
9 _____~
. _----4
7~~ ~-
~ 0-----
6__
5
~ TP796
CLUTCH CUT-OUT SWITCH
:em
Part No.
A 1 2 3 4 5 6 7 8 9 0 1 1A
2048300 6951104 6951100 6951105 6951101 6951102 6951103 6951097
------6951098 6951099 2078763 2036099
Description Switch, Clutch Cut-Out (Incl. Items I Thru 10) .......... ...... Lever. . . • • • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet ........•................ ~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pi n. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve......................................................... "0" Ring...................................................... Nut, Cap .•..•.....•........ ,... .................•....... .....• Spring, Valve................................................. Body (N.S.S.) (Order Item Spring, \ PI unger Return........................................
A)..................................
Plunger.... .. ... ... ...... ... .... ..... ... . .. . . ... . . .. .... . .. .. . Dia 1 (N. I . ) . . . . . . . . • . . . . . • . . . • . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . Screw (N. I .) . . . . . . . . • . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . .
Qty. 1 1 1
1 1
1 1 I
1 1 1 1 2
2
,..A
4
5
r
~1~'~
ij ~ ~~
J
13 12 11 10 9
8
f~~ \ 4
7
6 TP2849
- -
DRIVE SHAFT ASSEMBLY
Item
Part No
Description
Qty
(For Machines Having Serial Numbers 20-1359 through 20-1686) 1 2 3 4 4A 5 5A 6 7 8 8A 9 9A 10 11 12 13
------2100575 6951148 2032182 2033517 2032182 2033517
-------
2081543 2031524 2067435 6951595 2033517 2101309 2047630 2091136 2006212
Not Applicable Shaft, Drive Spider & Bearing Bolt Nut Bolt Nut Bracket, Valve Mount (N.S.S.) Bearing Assembly, Roller Bolt Nut (N.I.) Bolt Nut Yoke Washer, Flat Nut Pin, Cotter
REVISION 2 - OCTOBER, 1979
1 1 4 4 4 4
-
1 4 4 4 4 1 1 1 1
157
',,I
I
/ ::
I
i i
I I
I
\
I
\
~, ~
\j
/
" - 17
/ JOZ6L
-' 2 - OCTOBER, 1979 REVISION 157A
PILLOW BLOCK ASSEMBLY (For Machines Having Serial Numbers 20-1687 and Higher) Item
Part No
A 1 2 3 4 5 5 5 6 7 7A 8 9 10 11 12 13 14 15 16
2110326 2006216 2059385 2059384 2062146 2059471 2059472 2059473 2062147 8100225 8100026 2059377 2059383 2006208 2058126 2057960 2110313 2059380 2041073 8100835
Description Pillow Block Assembly (Includes Items 1 through 14) Seal Cup, Bearing Cone, Bearing Fitting, Pressure Relief Shim .004 Shim .006 Shim. 015 Fitting, Grease Bolt Washer, Lock Plate, Cover Yoke Nut Shaft, Drive Pin, Cotter Housing Assembly Spacer Nut, Esna Bolt
REVISION 2 - OCTOBER, 1979
Qty '1 2
2 2 1
AR AR AR 1 6 6 1 2 2 1
2 1 1 4
4
157B
.58
TRiJ.JAN PROPELLER SHAFT ASSEMBLIES
Item
Description
Part No
Qty
* FROM CONVERTER TO TRANSMISSION A 1 lA 2 3 4 5 6 7 8 9
2099530 6851606 2030225 6851602 2034878 6851635 2030224 6851603 2033515 2034881 6954884
Shaft Assy., Propeller (6C) (Incl. Items 1 tnru 9) YoKe Assy., Slip Fitting, Grease (N.I.) Washer, Felt Cap, Oust Tube Assy. Fitting, Grease Washer Nut Spider & Bearing Assy. (Incl. Item 5) Capscrew
1 1 1 1 1 1 2 2 16 2 16
FROM TRANSMISSION TO FRONT BEARING B 1 lA 2 3 4 5 6 7 8 9
2100627 6851587 2030225 6851590 2041506 6851637 2050894 6851589 2033517 6950172 6951595
Shaft Assy., Propeller (7C)(lncl. Items 1 thru 9) Yoke Assy., Slip Fitting, Grease (N.I.) Washer, Felt Cap, Oust Tube Assy. Fitting, Grease Washer Nut, Jam Spider & Bearing Assy. (Incl. Item 5) Capscrew
1 1 1 1 1 1 2 2 16 2 16
+ FROM ENGINE TO TRANSMISSION FROM TRANSMISSION TO REAR AXLE
C 1 lA 2 3 4
5 6 7 8 9
2039474 6954808 2030225 2034879 2034878 2039567 2030224 2034877 2033515 2034881 2034888
Snaft Assy., Propeller (6C)(Incl. Items 1 thru !:J) Yoke Assy., Slip Fitting, Grease Washer, Felt Cap, Stuffing Tube Assy. Fitting, Grease Washer, Retainer Nut Spider & Bearing Assy., (Incl. Item 5) Caps crew
1 1 1 1 1 1 2 2 16 2 16
* For Machines Having Serial Numbers tnru 20-1870.
+ For Macnines Having Serial Numbers 20-1871 & Higher.
Revision 4 - June, 1981
159
TP2814
160
TRO.JAN AXLE ASSEMBLY
Item
Part No
**A !A !A
2099361 2111170 2114469
$A $A
2115362 2115373
1
2034663 2016292
2
3 4
5 6 7 8
6600296 2006240 6602197
2006298 6601948 9 9A 6600482 10 2034663 11
12 13 13A 14 15
2017688 2093676 2094042 2034287 2006506
Description
FRONT AXLE ASSEMBLY Axle Assy., Front (Incl. Items 1-15) Axle Assy., Front (Incl. Items 1-15) Axle Assy., Front (Optional Used W/TRT 2421 Transmission) (Incl. Items 1-15) Axle Assy., Front (Incl. Items 1-15) Axle Assy., Front (Optional Used W/TRT 2421 Transmission) (Incl. Items 1-15) Plug, Differential Level Breather Housing, Axle (Incl. Items 1, 4, 5 & 10)(See Page 163) Stud, Short Stud, Long Gasket, Silastic Brake Head Assy. (See Page 166-167) Plug, Differential Fill Nut, Carrier to Housing Washer Plug, Differential Drain Brake Head Assy. (See Page 166-167) Stud, Wheel Nut, Wheel Washer (N.!.) Plug, Planetary Fill Plug, Planetary Drain
Qty
1 1 1 1 1 1
1
10 4 1 1
14 14 1
24 24 24 2 2
REAR AXLE ASSEMBLY
!A !A
2099362 2107614 2111179 2114470
$A $A
2115363 2115374
*A +A
1
2
2034663 2016292
3
¢4 $4
¢5
$5 6
7 8
2016316 6602788 6600648 2016316 6602197
2006298 6600645 9A 6601200 10 2034663 9
11
Axle Assy., Rear (Incl. Items 1-15) Axle Assy., Rear (Incl. Items 1-15) Axle Assy., Rear (Incl. Items 1-15)(See Note) Axle Assy., Rear (Optional, Used W/TRT 2421 Transmission) (Incl. Items 1-15) Axle Assy. Rear (Incl. Items 1-15) Axle Assy., Rear (Optional Used W/TRT2421 Transmission) (Incl. Items 1-15) Plug, Differential Level Breather Housing Axle (Incl. Items 1, 4, 5 & 10)(See Page 163) Stud, Short Stud, Short Stud, Long Stud, Long Gasket, Silastic Brake Head Assy. (See Pages 168 & 169) Plug, Differential Fill Nut, Carrier to Housing Washer Plug Differential, Drain Brake Head Assy. (See Pages 168 & 169)
Revision 4 - June, 1981
1
1 1
1 1 1
1 1 1
10 10
4 4 1 1
14 14 1
161
iRO.lAN AXLE ASSEMBLY
Item
Description
Part No
12 ~017688 13 ~093676 13A 2094042 14 ~034287 15 2006506
24 24 24 2 2
Stud, Wheel Nut, Wheel Washer (Nut) Plug, Planetary Fill Plug, Planetary Drain
NOTE:
Axle assembly 2111179 and 2114470 are furnished less input on the differential assembly. Wnen ordering complete axle assembly, order PIN 2110336 flange also.
* **
For Machines Having Serial Numbers 20-1359 thru 20-1477. For Machines Having Serial Numbers 20-1359 thru 20-1686. For Machines Having Serial Numbers 20-1478 tnru 20-1686. For Macnines Having Serial Numbers 20-1687 tnru 20-1861. For Machines Having Serial Numbers thru 20-1861. For Machines Having Serial Numbers 20-1862 & Higher.
+
. I
t
$
161A
Qty
Revision 4 - June, 1981
1
r 4
161C
12
11
2
3
4
10
5
6
9
8 TP2814
Revision 4 - June, 1981
TROdAil AXLE ASSEMBLY WITH NOSPIN (OPTIONAL) FRONT AXLE ASSEMBLY Item
Part No
*A +A 1
2106598 2114412 2034663 2016292
2
3 4 5 6 7 8
-------
6600296 2006240 6602197
-------
10
2006298 6601948 6600482 2034663
11
-------
12 13 l3P 14 15
2017688 2093676 2094042 2034287 2006506
9
9t
Description
Axle Assembly, Front (Optional NoSpin)(Incl. Items 1-15) Axle Assembly, Front (Optional NoSpin)(Incl. Items 1-15 ) Plug, Differential Level Breather Housing, Axle (Incl. Items 1, 4, 5 & 10)(See Page 163) Stud, Short Stud, Long Gasket, Silastic Brake Head Assembly (See Page 166-167) Plug, Differential Fill Nut, Carrier to Housing Washer Plug, Differential Drain Brake Head Assembly (See Page 166-167) Stud, Wheel Nut, Wheel Wasner (N.!.) Plug, Planetary Fill Plug, Planetary Drain
Qty
1 1 1 1
10 4 1 1
14 14 1
24 24 24 2 2
* For Macnines Having Serial Numbers 20-1359 thru 20-1686. + For Macnines Having Serial Numbers 20-1687 tnru 20-1681.
Revision 4 - June, 1981
1610
TROd. . v. o
r
o
-..
-
/ ----.~ ~ / \
0
-.~
c--.-
.~/ V
•
\----~
162
•
I"'"l
0..
r-
TROdAil PLANETARY HUB GROUP (Four Groups Used Per Machine; Quantities Shown are for One) Item
Part No
1 2 3 4 4A 5 *5 +5 ¢6 $6 ¢6 $6 7 7 7A 7A 8 9 9A 9B
~602197
10 11
12 12 13 14 14A 15 16 ¢17 $17 18 18 ¢19 $19 $19A $19B ¢20 ¢20A ¢21 $21 22 23 24 25 26 27 ¢28 $28 28
Description
Gasket Material, Si1astic (3 oz. Tube) Cup, Inner ~035796 Cone, Inner ~035818 Retainer Assembly, Hub & Oil Seal ~602171 6602169 Sleeve, Wear (N.I.) 6601739 Snaft, Axle Drive (Front Axle) 6601747 Snaft, Axle Drive (Rear Axle) 6602660 Shaft, Axle Drive (Rear Axle) 6602406 Housing Assembly, Front 6602828 Housing Assembly, Front b602184 Housing Assembly, Rear 6602837 Housing Assembly, Rear 2037720 Capscrew (Brake Head to Spindle)(Front Axle) 2037720 Capscrew (Brake Head to Spindle)(Re~r Axle) 6601588 Washer (Front Axle) 6601588 Washer (Rear Axle) 2006506 Plug 6602749 Stud 6600032 Wasner 6601948 Nut Head Assembly, Brake (See Pages 166 tnru 169) 6601740 Disc, Brake 6602386 Hub & Cup Assembly (Includes Items 2 & 15) (Front Axle) 6601737 Hub & Cup Assembly (Includes Items 2 & 15) (Rear Axle) 2017688 Stud, Wheel 2093676 Nut, Wneel 2094042 Wasner (N.!.) 2034716 Cup, Outer 2034715 Cone, Outer 6602180 Hub & Sleeve Assy. 6602836 Hub & Sleeve Assy. 6602183 Gear, Ring (Front Ax1e)(Corr. PIN) 6602183 Gear, Ring (Rear Axle) 6602176 Nut, Hub Bearing 6602832 Nut, Inner Adjusting (N.I.) Nut, Outer Locking (N.I.) 6602831 6602833 Washer (N. I.) 6602172 Lock, Hub Bearing Nut 6602168 . Screw 6602177 Washer, Sun Gear 6602834 Washer, Sun Gear 2034772 Gear, Sun Ring, Snap 2034751 6600160 Washer, Thrust (Inner) 2034773 Gear, Pinion 2034506 WaSher, Thrust (Outer) 6600463 Button, Tnrust Spider, Planetary Gear (Front Axle) 6602387 6602829 Spider, Planetary Gear (Front Axle) 6602182 Spider, Planetary Gear (Rear Axle)
Revision 4 - June, 1981
Qty
1 1 1
1 1 1 1 1 1
1 1 1
6 4 6 4 1
16 16 16 1 1 1
12 12 12 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
3 3 3 3 1 1 1
163
TROdAN PLANETARY HUB GROUP (Four Groups Used Per Machine; Quantities Shown are for One) Item
Part No
$28 ¢29 $29 $29A 30 31 31A 31 31A ¢32
6602838 6600161 6602835 6602830 2017646 2037659 6601119 2037659 6601119 2034518 2034287 6601641
33
¢34
Description
Qty
Spider, Planetary Gear (Rear Axle) Shaft, Planetary Pinion Shaft, Planetary Pinion Screw, Set (N.I.) Button, Tnrust Capscrew (Front Axle) Wasner (Front Axle) Capscrew (Rear Axle) Wasner (Rear Axle) Cover, Planetary Spider (Includes Item 30) Plug Caps crew
1 3 3 3 1
14 14 16 16 1 1 8
* For Machines Having Serial Numbers thru 20-1477. + For Macnines Having Serial Numbers 20-1478 & Higher.
¢ For Machines Having Serial Numbers tnru 20-1861. $ For Machines Having Serial Numbers 20-1862 & Higher.
/
164
Revision 4 - June, 1981
1
8
7
5
4 TP2912
.66
TROdAN BRAKE GROUP (FRONT AXLE)
Item
Description
Part No
Qty
(Front Axle - Right Side) A B C 1 2 3 4 5 6 7 8 9 10 11 12 12A
6602393 6955652 6956017 6601594 6602143 6601593 -------
6601578 6601591 6602102 6602025 6601600 6602024 6601598 6601596 6601597
Brake Head Assembly (Includes Items 1 through 12A) Kit, Packing (Includes Items 7, 8 & 10) Kit, Repair (Includes Items Band 9) Pin Carrier & Lining Assembly Bolt Plate, Torque (N.S.S.) (Order Item A) Cap, Inlet Valve, Hydraulic Bleeder Boot Packing Piston Packing Cap Bolt Wasner, Lock
1 1 1 4 2 4
-
1 2 4 4 4 2 1 8 8
BRAKE GROUP (Front Axle - Left Side) (Not Illustrated) A B
c
1 2 3 4 5 6 7 8 9 10
6602394 6955652 6956017 6601594 6602143 6601593 -------
6601578 6601591 6602102 6602025 6601600 6602024 6601598 11 12 6601596 12A 6601597
Brake Head Assembly (Includes Items 1 tnrough 12) Kit, Packing (Includes Items 7, 8 & 10) Kit, Repair (Includes Items Band 9) Pin Carrier & Lining Assembly Bolt Plate, Torque (N.S.S.)(Order Item A) Cap, Inlet Valve, Hydraulic Bleeder Boot Packing Piston Packing Cap Bolt Washer, Lock
Revision 4 - June, 1981
1 1 1 4 2 4
-
1 2 4 4 4 2
1 8 8
167
TROd. .
2
3
/
TP2914
168
TAO.IAN BRAKE GROUP (REAR AXLE) Used Per Macnine; Quantity Shown is For One) (Two Groups Item
Part No
A B C 2 3
6602395 6955653 6956018 6601594 6601593 6602356
4
-------
1
5 6 7 8 9 10 11
llA
6601591 6602102 6602025 6601600 6602024 6601578 6601596 6601597
Description
Brake Head Assembly (Includes Items 1 througn 11A) Kit, Packing (Includes Items 6, 7 & 9) Kit, Repair (Includes Items Band 8) Pin Bolt Carrier & Lining Assembly Plate, Torque (N.S.S.)(Order Item A) Valve, Hydraulic Bleeder Boot Packing Piston Packing Cap, Inlet Bolt Washer, Lock
Revision 4 - June, 1981
Qty
1 1 1 4 4 2
-2 2 2 2 1 1 4 4
169
TROd. .
1233L
170
REVISION 2 - OCTOBER, 1979
TRO.JAN FRONT AXLE DIFFERENTIAL GROUP
Item
A B
C D 1 2 3 4
5 6
7 8 9
10 11
12 13
14 15 16 17 18 19
20 21 22
23 24 25 26 27 28 29 30 31 32 33
34
Part No
Description
(For Machines Having Serial Numbers through 20-1686) 6602388 Differential Carrier Assembly (Includes Items 7-40 and 43-47) 6600375 Carrier and Cap Assembly (Includes Items 7 through 10) 2034577 Differential Case Assembly (Includes Items 29 and 30) 6956000 Kit, Ring Gear Bolt (Includes Items 33, 34, 35) Housing Assembly (See Page 165) Stud, Carrier to Housing (See Page 161) Breatner (See Page 161) Plug (See Page 161) Plug (See Page 161) Plug (See Page 161) Differential Carrier (N.S.S.) - Order Item B Cap, Bearing (N.S.S.) - Order Item B 2300376 Caps crew 6600432 Wasner 6602389 Drive Gear and Pinion Assembly (7.20:1) 2034637 Bearing 2034640 Lock Ring 2034625 Shim (.005) 2034626 Shim (.010) 6600472 Shim (.003) 2034591 Cage Assembly, Pinion Forward Bearing (Includes Item 16) Cup 203459~ 2034595 Cone, Inner 203459E Cone, Outer 203459E Spacer - .220 660279 c Spacer - .221 660280( Spacer - .222 6602801 Spacer - .223 6602802 Spacer - .224 660280.; Spacer - .225 660280 L Spacer - .231 660280' Spacer - .237 660280E Spacer - .243 6602801 Spacer - .249 20346H Cover Assembly, Oil Sealant (Includes Item 21) 203460 c Seal, Oil 203461' Gasket 203765 c Capscrew 660163E Yoke 203461 f Washer 660195~ Nut 203458~ Gear, Side 203458 L Wasner, Thrust Case, Flange Half (N.S.S.) - Order Item C Case, Plain Half (N.S.S.) - Order Item C Capscrew, Long 660195 660195~ Capscrew, Snort 660281 ( Bolt (Included in Item 0) 6601941 Nut (Included in Item 0)
-------
Revision 4 - June, 1981
Qty
1
1 1 1
1 2
4 4 1 1 1
AIR AIR AIR 1 2 1 1
AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR 1 1 1
8 1 1
1 2 2
8 4
12 12 171
FRONT AXLE DIFFERENTIAL GROUP
Item
Part No
35 36 37 38 39 40 41 42 43 44 45 46 47
6600032 2034590 2034619 2034620 2044169 6602197
172
-------
-------
6600652 2034633 2034585 2034581 2034582
Description
Qty
{For Machines Having Serial Numbers througn 20-1686} Washer {Included in Item D} Cone, Bearing Cup Ring, Adjusting Pin, Cotter Gasket, Si1astic {4 oz.} Nut (See Page 161) Lockwasher (See Page 161) Screw Nut Spider Pinion Washer, Tnrust
12 2 2 2 2 1
-1
1 1 4 4
Revision 4 - June, 1981
TROd. .
6
/
/ /
/ /
/
RIGHT
25
6110
1728
. 4 - June, 1981 Revislon
TROdAN FRONT AXLE DIFFERENTIAL GROUP (Optional NoSpin) Item
A B C D 1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Part No
Description
(For Machines Having Serial Numbers througn 20-1686) 6602613 Differential Carrier Assembly (Includes Items 7-40 and 43) 6600375 Carrier and Cap Assembly (Includes Items 7 through 10) 2034577 Differential Case Assembly (Includes Items 29 and 30) 6956000 Kit, Ring Gear Bolt (Includes Items 33, 34, 35) ------- Housing Assembly (See Page 165) ------- Stud, Carrier to Housing (See Page 161) ------- Breather (See Page 161) ------- Plug (See Page 161) ------- P1 ug (See Page 161) ------- Plug (See Page 161) ------- Differential Carrier (N.S.S.) - Order Item B ------- Cap, Bearing (N.S.S.) - Order Item B 2300376 Caps crew 6600432 Washer 6602389 Drive Gear and Pinion Assembly (7.20:1) 2034637 Bearing 2034640 Lock Ring 2034625 Shim (.005) 2034626 Shim (.010) 6600472 Shim (.003) 2034591 Cage Assembly, Pinion Forward Bearing (Includes Item 16) 2034594 Cup 2034595 Cone, Inner 2034596 Cone, Outer 2034598 Spacer - .220 6602799 Spacer - .221 6602800 Spacer - .222 6602801 Spacer - .223 6602802 Spacer - .224 6602803 Spacer - .225 6602804 Spacer - .231 6602805 Spacer - .237 6602806 Spacer - .243 6602807 Spacer - .249 2034610 Cover Assembly, Oil Sealant (Includes Item 21) 2034609 Seal, Oi 1 2034615 Gasket 2037659 Capscrew 6601638 Yoke 2034616 Washer 6601955 Nut 2034633 Nut 6600652 Screw ------- Case, Flange Half (N.S.S.) - Order Item C ------- Case, Plain Half (N.S.S.) - Order Item C 6601957 Capscrew, Long 6601958 Capscrew, Short 6602819 Bolt (Included in Item D) 6601948 Nut (Included in Item D)
Revision 4 -.June, 1981
Qty
1 1 1 1 1 2 4 4 1 1 1
AIR
AIR AIR 1 2 1 1 AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR 1 1 1 8 1 1 1 1 1 8 4 12 12 172C
iROd. . FRONT AXLE DIFFERENTIAL GROUP (Optional NoSpin) Item
Part No
35 36 37 38 39 40 41 42 43
6600032 2034590 2034619 2034620 2044169 6602197
1720
Description
Qty
(For Machines Having Serial Numbers through 20-1686) Washer (Included in Item D) Cone, Bearing Cup Ring, Adjusting Pin, Cotter Gasket, Si1astic (4 oz.) ------- Nut (See Page 161) ------- Lockwasher (See Page 161) 2102784 NoSpin Kit (See Page 173)
12 2 2 2 2 1
-1
Revision 4 - June, 1981
TROd. .
lZ3ZL
172F
Revision 4 - June, 1981.
TRO.IAN FRONT AXLE DIFFERENTIAL GROUP
Item
Part No
Description
(For Machines Having Serial Numbers 20-1687 & Higher) Differential Carrier Assembly (Includes Items 7-40 and 43-48) 6602761 A Carrier and Cap Assembly (Includes Items 7 through 10) B 6600375 Differential Case Assembly (Includes Items 29 and 30) C 2034577 Kit, Ring Gear Bolt (Includes Items 33, 34, 35) D 6956000 Housing Assembly (See Page 165) 1 Stud, Carrier to Housing (See Page 161) 2 Breather (See Page 161) 3 Plug (See Page 161) 4 Plug (See Page 161) 5 Plug (See Page 161) 6 Differential Carrier (N.S.S.) - Order Item B 7 Cap, Bearing (N.S.S.) - Order Item B 8 2300376 Capscrew 9 10 6600432 Washer 6602389 Drive Gear and Pinion Assembly (7.20:1) 11 12 2034637 Beari ng 13 2034640 LOCK Ring 14 2034625 Shim (.005) 2034626 Shim (.010) 6600472 Shim (.003) 15 2034591 Cage Assembly, Pinion Forward Bearing (Includes Item 16) 16 2034594 Cup 17 2034595 Cone, Inner 18 2034596 Cone, Outer 19 2034598 Spacer - .220 6602799 Spacer - .221 6602800 Spacer - .222 6602801 Spacer - .223 6602802 Spacer - .224 6602803 Spacer - .225 6602804 Spacer - .231 6602805 Spacer - .237 6602806 Spacer - .243 6602807 Spacer - .249 20 2034610 Cover Assembly, Oil Sealant (Includes Item 21) 2034609 Seal, Oil 21 22 2034615 Gasket 23 2037659 Capscrew 24 2041169 Yoke and Slinger Assembly (Includes Item 25) 25 2034614 Slinger 26 6601955 Nut 27 2034616 Washer 28 2034584 Washer, Thrust Case, Flange Half (N.S.S.) - Order Item C 29 Case, Plain Half (N.S.S.) - Order Item C 30 6601957 Capscrew, Long 31 32 660195E Caps crew, Short 33 6602819 Bolt (Included in Item D) 34 660194E Nut (Included in Item D) Revision 4 - June, 1981
Qty
1
1 1
1
1 2 4 4 1 1 1
AIR AIR AIR 1 2 1 1
AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR 1
1 1
8 1
1 1
1 2
8 4
12 12 172G
llCO.IAN FRONT AXLE DIFFERENTIAL GROUP
Item
Part No
35 36 37 38 39 40 41 42 43 44 45 46 47 48
6600032 2034590 2034619 2034620 2044169 6602197
172H
-------------
6600652 2034633 2034585 2034581 2034582 2034583
Description
Qty
(For Machines Having Serial Numbers 20-1687 & Higner) Washer (Included in Item D) Cone, Bearing Cup Ring, Adjusting Pin, Cotter Gasket, Silastic (4 oz.) Nut (See Page 161) Lockwasher (See Page 161) Screw Nut Spider Pinion Washer, Thrust Gear, Side
12 2 2 2 2 1
-
-1 1 1 4 4 2
Revision 4 - June, 1981
TROd. .
6109
172K
TROdAN FRONT AXLE DIFFERENTIAL GROUP (Optional NoSpin) Item
A B C D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Part No
Description
(For Machines Having Serial Numbers 20-1687 & Higher) 6602810 Differential Carrier Assembly (Includes Items 7-40, 43 and 44) 6600375 Carrier and Cap Assembly (Includes Items 7 through 10) 2034577 Differential Case Assembly (Includes Items 29 and 30) 6956000 Kit, Ring Gear Bolt (Includes Items 33, 34, 35) ------- Housing Assembly (See Page 165) ------- Stud, Carrier to Housing (See Page 161) ------- Breather (See Page 161) ------- Pl ug (See Page 161) ------- Pl ug (See Page 161) ------- Plug (See Page 161) ------- Differential Carrier (N.S.S.) - Order Item B ------- Cap, Bearing (N.S.S.) - Order Item B 2300376 Caps crew 6600432 Washer 6602389 Drive Gear and Pinion Assembly (7.20:1) 2034637 Bearing 2034640 Lock Ring 2034625 Shim (.005) 2034626 Shim (.010) 6600472 Shim (.003) 2034591 Cage Assembly, Pinion Forward Bearing (Includes Item 16) 2034594 Cup 2034595 Cone, Inner 2034596 Cone, Outer 2034598 Spacer - .220 6602799 Spacer - .221 6602800 Spacer - .222 6602801 Spacer - .223 6602802 Spacer - .224 6602803 Spacer - .225 6602804 Spacer - .231 6602805 Spacer - .237 6602806 Spacer - .243 6602807 Spacer - .249 2034610 Cover Assembly, Oil Sealant (Includes Item 21) 2034609 Seal, Oil 2034615 Gasket 2037659 Capscrew 2041169 Yoke and Slinger Assembly (Includes Item 25) 2034614 Slinger 6601955 Nut 2034616 Washer 2102784 NoSpin Kit (See Page 173) ------- Case, Flange Half (N.S.S.) - Order Item C ------- Case, Plain Half (N.S.S.) - Order Item C 6601957 Capscrew, Long 6601958 Capscrew, Short 6602819 Bolt (Included in Item D) 6601948 Nut (Included in Item D)
Revision 4 - June, 1981
Qty
1 1 1 1 1 2 4 4 1 1 1 AIR AIR AIR 1 2 1 1 AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR 1 1 1 8 1 1 1 1 1 8 4 12 12 172L
.ROdAN FRONT AXLE DIFFERENTIAL GROUP (Optional NoSpin) Item
Part No
35 36 37 38 39 40 41 42 43 44
(For Machines Having Serial Numbers 20-1687 & Higher) Washer (Included in Item D) Cone, Bearing Cup Ring, Adjusting Pin, Cotter Gasket, Silastic (4 oz.) ------- Nut (See Page 161) ------- Lockwasher (See Page 161) 6600652 Screw 2034633 Nut
172M
6600032 2034590 2034619 2034620 2044169 6602197
Description
Qty
12 2 2 2 2 1
-
1 1
Revision 4 - June, 1981
TROd. .
12J2L
172P
Revision 4 - J une, 1981
TRO.IAII FRONT AXLE DIFFERENTIAL GROUP (Optional; For Machines W/TRT 2421 Transmission) Item
Part No
A
6602814 6600375 2034577 6956000
B C D 1
2 3 4 5 6
7 8 9
10 11
12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30 31 32 33
34
2300376 6600432 6602815 2034637 2034640 2034625 2034626 6600472 2034591 2034594 2034595 2034596 2034598 6602799 6602800 6602801 6602802 6602803 6602804 6602805 6602806 6602807 2034610 2034609 2034615 2037659 2041169 2034614 6601955 2034616 2034584 6601957 6601958 6602819 6601948
Description
(For Machines Having Serial Numbers 20-1687 & Higher) Differential Carrier Assembly (Includes Items 7-40 and 43-48) Carrier and Cap Assembly (Includes Items 7 through 10) Differential Case Assembly (Includes Items 29 and 30) Kit, Ring Gear Bolt (Includes Items 33, 34, 35) Housing Assembly (See Page 165) Stud, Carrier to Housing (See Page 161) Breather (See Page 161) Plug (See Page 161) Plug (See Page 161) Plug (See Page 161) Differential Carrier (N.S.S.) - Order Item B Cap, Bearing (N.S.S.) - Order Item B Capscrew Wasner Drive Gear and Pinion Assembly (7.80:1) Bearing Lock Ring Snim (.005) Shim (.010) Shim (.003) Cage Assembly, Pinion Forward Bearing (Includes Item 16) Cup Cone, Inner Cone, Outer Spacer - .220 Spacer - .221 Spacer - .222 Spacer - .223 Spacer - .224 Spacer - .225 Spacer - .231 Spacer - .237 Spacer - .243 Spacer - .249 Cover Assembly, Oil Sealant (Includes Item 21) Seal, Oil Gasket Caps crew Yoke and Slinger Assembly (Includes Item 25) Slinger Nut Wasner Washer, Tnrust Case, Flange Half (N.S.S.) - Order Item C Case, Plain Half (N.S.S.) - Order Item C Capscrew, Long Capscrew, Short Bolt (Included in Item D) Nut (Included in Item D)
Revision 4 - June, 1981
Qty
1 1 1 1
1 2 4
4 1 1 1
AIR AIR AIR 1 2 1 1
AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR 1 1 1
8 1 1
1 1 2
8 4 12 12
172Q
TROdAN FRONT AXLE DIFFERENTIAL GROUP (Optional; For Machines W/TRT 2421 Transmission) Item
Part No
35 36 37 38 39 40 41 42 43 44 45 46 47 48
6600032 2034590 2034619 2034620 2044169 6602197
172R
-------------
6600652 2034633 2034585 2034581 2034582 2034583
Description
Qty
(For Machines Having Serial Numbers 20-1687 & Higher) Washer (Included in Item D) Cone, Bearing Cup Ring, Adjusting Pin, Cotter Gasket, Si1astic (4 oz.) Nut (See Page 161) Lockwasher (See Page 161) Screw Nut Spider Pinion Washer, Thrust Gear, Side
12 2 2 2 2 1
-1 1 1 4 4 2
Revision 4 - June, 1981
TROd. .
NOSPIN ASSEMBLY - FRONT AXLE (Optional) Description
Item Part No A 1
2 3
4 5
2102784 6602458 6602459 6602461 6602460 6602462
NoSpin Assembly (Incl. Items 1 - 5) Spider, Snap Ring and Center Cam Assembly Clutch and Holdout Ring Assembly Retainer, Spring Spring Gear, Side
Revision 4 - June, 1981
Qty 1 1 2 2 2 2
173
TROd. .
1230L
174
REVISION 2 - OCTOBER, 1979
TROdAN REAR AXLE DIFFERENTIAL GROUP
Item
Part No
A B
6602440 6600402 6600418 6956000 6600403
C D E
1 2 3 4 5 6
7 8 9
10 11
12 13
13Jl 14 15 16 17
18 19 20 21 22 23 24 25 26 27 28 29 30
2016864 6600059 6602390 6602743 203464C 6600432 660040E 660041C 6600411 840601 ' 8406016 8406017 84060H 840601 ( 840602l 8406021 840602, 840602. 840602£ 840308( 660041' 20062H 201671 t
201671, 20167H 201664, 203763~
660041 t
660041 ' 660195' 203461 f 6600421 6601951
Description
(For Machines Having Serial Numbers through 20-1477) Carrier Assembly, Differential "(Includes Items 7-39, 42-45) Carrier and Cap Assembly (Includes Items 7-10) Case Assembly, Differential (Includes Items 28, 29) Kit, Ring Gear Bolt (Includes Items 32, 33, 34) Cage Assembly, Pinion Forward Bearing (Includes Items 14, 15) Housing, Axle (See Page 161) Stud (See Page 161) Breather (See Page 161) Plug (See Page 161) Plug (See Page 161) Plug (See Page 161) Carrier, Differential (N.S.S.) - Order Item B Cap, Bearing (N.S.S.) - Order Item B Caps crew Washer Pinion, Ring Gear and (7.20:1) Hearing Ring, Lock Spacer Cage, Bearing (N.S.S.) - Order Item E Cup Cone, Inner Cone, Outer Spacer - .187 Spacer - .188 Spacer - .189 Spacer - .190 Spacer - • 191 Spacer - .192 Sp,acer - • 198 Spacer - .204 Spacer - .210 Spacer - .216 Spacer - .222 Seal, Oil and Cover Assembly (Includes Item 19) Seal, Oil Shim (.010) Shim (.005) Shim (.003) Gasket Caps crew Yoke and Slinger (Includes Item 24) Slinger Nut lias her Spider Case, Flange Half (N.S.S.) - Order Item C Case, Plain Half (N.S.S.) - Order Item C Capscrew, Long
Revision 4 - June, 1981
Qty
1 2 4 4 1 1 1 1
1 2 1
1
AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR 1 1
2 3 1 1 8 1 1 1 1 1
8
175
TRO.IAN REAR AXLE DIFFERENTIAL GROUP
Item
Part No
31 32 33 34 35
6601952 6602819 6601948 6600032 6600425 6600426 6600435 6600436 6600427 6600704 6602197
36 37 38 39 40 41 42 43 44 45
176
-------
-------
6600420 6600429 6600419 6600428
Description
Qty
(For Machines Having Serial Numbers through 20-1477) Capscrew, Short Bolt Nut Washer Cone, Bearing (RH) Cone, Bearing (LH) Cup, Bearing (RH) Cup, Bearing (LH) Ring, Adjusting Pin, Cotter GasKet, Silastic Nut (See Page 161) Lockwasher (See Page 161 ) Gear, Side WaSher, Thrust Gewar, Pinion WaSher, Thrust
1 8
12 12 12 1 1 1 1 2 2 1
-
-
2 2 4 4
Revision 4 - June, 1981
6
2
27
176B
26
REVISION 2 - OCTOBER, 1979
REAR AXLE DIFFERENTIAL GROUP
Item
Part No
A
6602737 6602662 6602663 6602665 695600C
Description
22
203763~
(For Machines Having Serial Numbers 20-1478 through 20-1686) Differential Carrier Assembly (Includes Items 7-41, 44-47) Differential Carrier and Cap Assembly (Includes Items 7-10) Differential Case Assembly (Includes Items 29-31) Cage, Pinion Forward Bearing Assembly (Includes Items 14-16) Kit, Ring Gear Bolt (Includes Items 32-34) Housing, Axle (See Page 161) Stud (See Page 161) Breather (See Page 161) Plug (See Page 161) Plug (See Page 161) Plug (See Page 161) Carrier, Differential (N.S.S.) - Order Item B Cap, Bearing (N.S.S.) - Order Item B Caps crew W'asner Gear, Drive and Pinion (7.17:1) B;earing Ring, Lock Cage, Bearing (N.S.S.) - Order Item D Cup, Inner Cup, Outer Cone, Inner Cone, Outer Spacer - .234 Spacer - .235 Spacer - .236 Spacer - .237 Spacer - .238 Spa.cer - .239 Spacer - .240 Spacer - .247 Spacer - .254 Spacer - .261 Spacer - .268 Spacer - .275 Spacer - .282 S(;l'acer - .289 S(;l'acer - .296 Spacer - .242 Spacer - .244 Spacer - .246 Seal Oi 1 Shim (.010) Sh,im {. 005} Shim (.003) Caps crew
23 24 25
6600861
WaSher
B C D E 1 2
3
4 5 6
7 8 9
201686~
10
6600059
11
660267~
12
6602743 203464C
13
14 15 16 17 18 19
660040E 66027H 660041C 660266E 841565E 841565, 841565~
841565S 841566C 8415661 8415662 841566~
841566' 841566~
841566E 8415661 841566£ 841566~
20 21
841567C 8415671 841567l 841567.; 6602661 201671 L 201671~
20167lC 660273~
Yoke and Slinger Assembly (Includes Item 25)
660266~
SHnger
Revision 4 - June, 1981
Qty
1 2 4 4
1 1 1
1 1
1 1 1
AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR 1 3 4 1 8 8
1 1
176C
TROdAN REAR AXLE DIFFERENTIAL GROUP
Item
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
Description
Part No
Qty
(For Machines Having Serial Numbers 20-1478 through 20-1686) 6602704 Nut 6602703 Washer 6602739 Spider ------- Case Half (Available Only as a Matched Set) - Order Item C 6602820 Caps crew 6601119 Washer 6602819 Bolt ------- Nut ------- Washer 6602664 Cone, Bearing (LH) 6602664 Cone, Bearing (RH) 6602670 Cup, Bearing (LH) 6602670 Cup, Bearing (RH) 6602671 Ring, Adjusting 6600704 Pin, Cotter 6602197 Gasket, Silastic (3 oz.) ------- Nut (See Page 161) ------- Washer (See Page 161) 6600420 Gear, Side 6600429 Washer, Thrust 6600419 Gear, Pinion 6600428 Washer, Thrust
1 1 1
-
16 16 12 12 12 1 1 1 1 2 2 1
-
2 2 4 4
.
1760
Revision 4 - June, 1981
6
3
o
/
/
1231L
176F
. REVISION 2 - OCTOBER, 1979
-REAR AXLE DIFFERENTIAL GROUP
Item
Part No
A B C D E
6602760 6602662 6602663 6602665 6956000
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19
20 21 22 23 24 25
Description
(For Machines Having Serial Numbers 20-1687 & Higher) Differential Carrier Assembly (Inc]udes Items 7-41, 44-47) Differential Carrier and Cap Assembly (Includes Items 7-10) Differential Case Assembly (Includes Items 29-31) Cage, Pinion Forward Bearing Assembly (Includes Items 14-16) Kit, Ring Gear Bolt (Includes Items 32-34) ------- Housing, Axle (See Page 161) ------- Stud (See Page 161) ------- Breather (See Page 161) ------- Plug (See Page 161) ------- Plug (See Page 161) ------- Plug (See Page 161) (N.S.S.) - Order Item B ------- Carrier, Differential ------- Cap, Bearing (N.S.S.) - Order Item B 2016864 Capscrew 6600059 Washer 6602672 Gear, Drive and Pinion (7.17:1) 6602743 Bearing 2034640 Ring, Lock ------- Cage, Bearing (N.S.S.) - Order Item D 6600406 Cup, Inner 6602716 Cup, Outer 6600410 Cone, Inner 6602666 Cone, Outer 8415656 Spacer - .234 8415657 Spacer - .235 8415658 Spacer - .236 8415659 Spacer - .237 8415660 Spacer - .238 8415661 Spacer - .239 8415662 Spacer - .240 8415663 Spacer - .247 8415664 Spacer - .254 8415665 Spacer - .261 8415666 Spacer - .268 8415667 Spacer - .275 8415668 Spacer - .282 8415669 Spacer - .289 8415670 Spacer - .296 8415671 Spacer - .242 8415672 Spacer - .244 8415673 Spacer - .246 6602667 Seal Oil Shim (.01 0) 201671~ 20167U Shim (.005) 201671C Shim (.003) 203763f Capscrew 6600861 Washer 21l033E Flange, Brake ------- Not Applicable
Revision 4 - June, 1981
aty.
1 1 1 1 1
-
-
-1 2 4 4 1 1 1 1 1 1 1 1
AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR 1 3 4 1 8 8
1
-
176G
TRILIAN REAR AXLE DIFFERENTIAL GROUP
Description
Qty
Item
Part No
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
(For Machines Having Serial Numbers 20-1687 & Higher) 6602704 Nut 6602703 Washer 6602739 Spider ------- Case Half (Available Only as a Matcned Set) - Order Item C 6602820 Caps crew 6601119 Washer 6602819 Bolt 6601948 Nut 6600032 Washer 6602664 Cone, Bearing (LH) 6602664 Cone, Bearing (RH) 6602670 Cup, Bearing (LH) 6602670 Cup, Bearing (RH) 6602671 Ring, Adjusting 6600704 Pin, Cotter 6602197 Gasket, Si1astic (3 oz.) ------- Nut (See Page 161) ------- Washer (See Page 161) 6600420 Gear, Side 6600429 Washer, Tnrust 6600419 Gear, Pinion 6600428 Washer, Thrust
176H
1 1 1
-
16 16 12 12 12 1 1 1 1 2 2 1
-
-
2
2 4 4
Revision 4 - June, 1981
&
I
/
/
6111
176J
. 4 - June, 1981 Revislon
TRO.IAN REAR AXLE DIFFERENTIAL GROUP (Optional NoSpin) Item
A B C D E 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19
20 21 22 23 24 25
Part No
Description
(For Machines Having Serial Numbers 20-1687 & Higher) 6602845 Differential Carrier Assembly (Includes Items 7-41) 6602662 Differential Carrier and Cap Assembly (Includes Items 7-10) 6602663 Differential Case Assembly (Includes Items 29-31) 6602665 Cage, Pinion Forward Bearing Assembly (Includes Items 14-16) 6956000 Kit, Ring Gear Bolt (Includes Items 32-34) ------- Housing, Axle (See Page 161) ------- Stud (See Page 161) ------- Breatner (See Page 161) ------- Plug (See Page 161) ------- Plug (See Page 161) ------- Plug (See Page 161) ------- Carrier, Differential (N.S.S.) - Order Item B ------- Cap, Bearing (N.S.S.) - Order Item B 2016864 Capscrew 6600059 Washer 6602672 Gear, Drive and Pinion (7.17:1) 6602743 Bearing 2034640 Ring, Lock ------- Cage, Bearing (N.S.S.) - Order Item D 6600406 Cup, Inner 6602716 Cup, Outer 6600410 Cone, Inner 6602666 Cone, Outer 8415656 Spacer - .234 8415657 Spacer - .235 8415658 Spacer - .236 8415659 Spacer - .237 8415660 Spacer - .238 8415661 Spacer - .239 8415662 Spacer - .240 8415663 Spacer - .247 8415664 Spacer - .254 8415665 Spacer - .261 8415666 Spacer - .268 8415667 Spacer - .275 8415668 Spacer - .282 8415669 Spacer - .289 8415670 Spacer - .296 8415671 Spacer - .242 8415672 Spacer - .244 8415673 Spacer - .246 6602667 Seal Oil 2016714 Shim (.010) 2016712 Snim (.005) 2016710 Shim (.003) 2037638 Capscrew 6600861 Wasner 2110336 Flange, Brake ------- Not Applicable
Revision 4 - June, 1981
Qty
1 1 1 1 1
--
1 2 4 4 1 1 1 1 1 1 1 1 AIR AIR AIR
AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR 1 3 4 1 8 8 1
-
176K
TROdAN REAR AXLE DIFFERENTIAL GROUP (Optional NoSpin) Item
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
176L
Part No
Description
Qty
(For Machines Having Serial Numbers 20-1687 & Higher) 6602704 Nut 6602703 Washer 2116226 NoSpin Kit (See Page 177) ------- Case Half (Available Only as a Matched Set) - Order Item C 6602820 Capscrew 6601119 Washer 6602819 Bolt 6601948 Nut 6600032 Washer 6602664 Cone, Bearing (LH) 6602664 Cone, Bearing (RH) 6602670 Cup, Bearing (LH) 6602670 Cup, Bearing (RH) 6602671 Ring, Adjusting 6600704 Pin, Cotter 6602197 Gasket, Si1astic (3 oz.) ------- Nut (See Page 161) ------- Washer (See Page 161)
1 1 1
-
16 16 12 12 12 1 1 1 1 2 2 1
-
Revision 4 - June, 1981
TAOd. .
,
o
1
\
12llL
176N
, 1981 Revision 4 - vune,
TRO.IAN REAR AXLE DIFFERENTIAL GROUP (Optional; For Machines WITRT 2421 Transmissions) Item
A B
C D E 1 2 3 4 5 6
7 8 9
10 11
12 13 14 15 16 17 18 19
20 21 22 23 24 25
Part No
Description
(For Machines Having Serial Numbers 20-1687 & Higner) Differential Carrier Assembly (Includes Items 7-41, 44-47) 6602813 Differential Carrier and Cap Assembly (Includes Items 7-10) 6602662 Differential Case Assembly (Includes Items 29-31) 6602663 Cage, Pinion Forward Bearing Assembly (Includes Items 14-16) 6602665 Kit, Ring Gear Bolt (Includes Items 32-34) 6956000 Housing, Axle (See Page 161) Stud (See Page 161) Breather (See Page 161) Plug (See Page 161) Plug (See Page 161) Plug (See Page 161) Carrier, Differential (N.S.S.) - Order Item B Cap, Bearing (N.S.S.) - Order Item B 2016864 Caps crew 6600059 Washer 6602808 Gear, Drive and Pinion (7.80:1)(Inc1. Items 12, 13 & 26) 6602743 Bearing 2034640 Ring, Lock Cage, Bearing (N.S.S.) - Order Item D 6600406 Cup, Inner 6602716 Cup, Outer 6600410 Cone, Inner 6602666 Cone, Outer 8415656 Spacer - .234 8415657 Spacer - .235 8415658 Spacer - .236 8415659 Spacer - .237 8415660 Spacer - .238 8415661 Spacer - .239 8415662 Spacer - .240 8415663 Spacer - .247 8415664 Spacer - .254 8415665 Spacer - .261 841566E Spacer - .268 8415667 Spacer - .275 841566E Spacer - .282 Spacer - .289 841566~ 841567( Spacer - .296 8415671 Spacer - .242 841567, Spacer - .244 841567. Spacer - .246 660266, Sea 1 Oil 201671 1 Shim (.010) 2016711 Shim (.005) 20167H Shim (.003) 2037631 Capscrew 660086 Washer 2110331 Flange, Brake Not Applicable
Revision 4 - June, 1981
Qty
1 1 1 1 1
1 2 4 4 1
1 1
1 1
1 1
1
AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR 1 3
4 1 8
8 1
176P
TAO.JAN REAR AXLE DIFFERENTIAL GROUP (Optional; For Machines W/TRT 2421 Transmissions) Item
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
Part No
Description
Qty
(For Macnines Having Serial Numbers 20-1687 & Higher) 6602704 Nut 6602703 Washer 6602739 Spider ------- Case Half (Available Only as a Matched Set) - Order Item C 6602820 Caps crew 6601119 Washer 6602819 Bolt 6601948 Nut 6600032 Washer 6602664 Cone, Bearing (LH) 6602664 Cone, Bearing (RH) 6602670 Cup, Bearing (LH) 6602670 Cup, Bearing (RH) 6602671 Ring, Adjusting 6600704 Pin, Cotter 6602197 Gasket, Silastic (3 oz.) ------- Nut (See Page 161) ------- Washer (See Page 161) 6600420 Gear, Side 6600429 Washer, Tnrust 6600419 Gear, Pinion 6600428 Washer, Thrust
1 1 1
-
16 16 12 12 12 1 1 1 1 2 2 1
-
-
2 2 4 4
-
176Q
Revision 4 - June, 1981
TROdAN·
NOSPIN ASSEMBLY - REAR AXLE (Optional) Item
Part No
A 1 2
2116226 6602841 6602842 6602461 6602460 6602844
3 4
5
Description
NoSpin Assembly (Incl. 1-5) Spider, Snap Ring and Center Cam Assembly Clutch and Holdout Ring Assembly Retainer, Spring Spring Gear, Side
Revision 4 - June, 1981
Qty
1 1 2 2 2 2
177
cn _ _ _ __
-----~
178
-
CAB ASSEMBLY Description
Item Part No. A B C D
1
2 3 4 5 6
6A 6B 6C 7
7A 7B 7C 8 9
10 11 12 12 12A 12B 12C 13 13A 13B 13C 13D 14 14 14A 15 16 17 18 19 20 21 21A 22 22A 22B 22C 23 24 25 26
6952817 6952821 6955595 6952813 6952814 6952417 6952809 6952808 2031450 2032959 2031390 2031616 6952419 2079887 2035542 2031450 6950586 6952812 6952819 6952818 6951408 6952697 6952698 6951409 6951410 6953203 6951096 6953204 2031389 2031615 6952699 6952700 6952421 6952423 6952426
Cab Assembly (Incl. Items 1-21 and 23-27) (See Note) Door Assembly, Right Hand (Incl. Items 7 and 10-18) ••••••• Door Assembly, Left Hand (Incl. Items 7 and 10-18) •••••••• Kit, Field Fix (Incl. Items 7A-7C, 13A-13D and 20-21A) •••• Window, Quarter Panel Rubber, Quarter Panel Latch, Door Rubber, Front Window Window, Front Bolt Washer, Flat Washer, Lock Nut Hanger Assembly (Includes Items 7A, 7B & 7C) •••••••••••••• Hanger Washer, Lock (N.I.)
..................................... ..................................... ............................................... ...................................... ·........................................... . ·................................................. . .......................................... ·............................................ . ....................................................... ................................
Screw, Cap ............................................... . Rubber, Corner Window .................................... . Window, Corner ........................................... .
.......................................
Rubber, Door Window Glass, Door Handle, Door (L. H.) (Inc!. Items 12B and 12C) Handle, Door (R. H.) (Inc!. Items 12A and 12C) Handle (R. H.) Handle (L. H.)
·........................................... .
Screw .................... .
Guide Assembly, Door (Incl. Items 13A through 13D) Screw .................... . Guide .................... .
Qty 1 1 1 2 2 2
1 1
4 8 4
4 4
4 8 8 2 2
2 2
1 1 1 1 4 4 8
4
Washer, Lock
8
Nut •••..••..
8 1 1
Lock, Door (R. H.) (Inc!. Items 14A and 18) Lock, Door (L. H.) (Inc!. Items 14A and 18) Lock Handle, Ins ide ........................................... . Seal ................... .
2 2 2
Not Applicable 2033359 6952816 6953206 6953208 6953207 2031480 2032960 2031391 2031617 6953645 6953644 6952811 6952810
Screw .................................................... . Seal, Door ............................................... . Track, Lower ............................................. . Screw .................................................... .
Spacer (N.I.) Bolt Washer, Flat Washer, Lock Nut Seal Seal Rubber, Rear Window, Rear
·........................................... .
·.................................................... .
·............................................ . ·............................................ . ....................................................... ·.................................................. . · .............................................. . ·............................................ . ·............................................ .
8 4 2
14 14 4 8 4
4 1 4 1 1
179
CAB ASSEMBLY [tern
Part No.
27
6953243
Description Rubber, Mounting (N. I.)
Note:
...................................
Consult Factory when Ordering Complete Cab Assembly.
Qty. 1
en
~~I.-'--=
\
'<
"
---------.e?~~)
1-
---J
--~
r=~~--
________ ~
~----------------~
~2
1140L
183A
Revision 4 - June, 1981
TROdAil CAB ( E/ROPS) Item
Part No
(For Macnines Having Serial Numbers 20-1383 & Higher.) Cab, E/Rops (Incl. Items 1-34) Glass, Rear Rubber, Glass Mounting - Rear Glass, Windsnield - Front Rubber, Glass Mounting - Front Glass, Upper Front Quarter Panel Rubber, Glass Mounting - Upper Front Quarter Glass, Lower Front Quarter Panel Rubber, Glass Mounting - Lower Front Quarter Glass, Rear Quarter Panel Rubber, Glass Mounting - Rear Quarter Panel Weather Seal - Snroud Opening Weatner Seal - Bottom Sides Weather Seal - Bottom Front (N.I.) Weatner Seal - Bottom Front (N.I.) Weather Seal - Bottom Rear Door Assy. R.H. (Incl. Items 19-22 and 23-26) Door Assy. L.H. (Incl. Items 19-22 and 23-26) Weather Seal - Door Top and Bottom Weather Seal - Door Sides Glass, Door Glass, Sliding (Option) Rubber, Glass Mounting - Door Lock Washer Lockwasner Nut Hinge Screw Lockwasner Nut 'T' Handle Bumper, Rubber Bolt Lockwasner Nut Bolt Bolt, Rear Not Applicable Nut, Elastic Stop Mirror (Includes Items 36 & 37) Nut (N.S.S.) Washer (N.S.S.) Mirror, Spot Bracket, Mirror - R.H. 2109261 Bracket, Mirror - L. H. 2031391 Lockwasner 203161 Nut
A 2109905 2104895 1 2 2105132 3 2]04899 4 2105133 5 2104898 6 2105128 7 2104897 8 2105129 9 2104896 10 2105130 2105229 11 12 2105125 12t 2105126 12B 2105127 13 2105124 14 2103673 2103672 15 2105227 16 210522E 17 210490C 2111481 18 2105131 19 685176~ 20 2036814 203138~ 21 22 203161~ 23 2104951 24 210496C 203138~ 25 26 203161~ 27 685163€ 28 695167~ 29 695109€ 30 695032€ 203186~ 31 32 203772~ 32 209763( 33 -----34 20410l( 35 211 0451 36 -----37 ------. 38 209982€ 39 21 0926~ 40 41
Description
Revision 4 - June, 1981
Qty
Ref. 1 1 1 1 2 2 2 2 2 2 1 2 2 2 1 1 1 4 4 2 2 2 2 8 8 8 2 40 40 40 2' 2 2 2 2 4 4
-
8 2 2 2 2 1 1 4 4
183B
CAB ASSEMBLY (Model 010422) (ROPS) Item
Part No.
A B C 1 2 3 4 5 6 7 8 9 10 11 llA 12 12A 12B 13 14 14A l4B 15 l5A 15B 16 17 17A l7B 17C 18 18A 19 20 21 22 23 23A 24 25 26 27 28
2096390 6851208 6851209 6851116 6851115 6953331 6851112 6953324 6851113 6851115 6851102 6851101 6851114 6851105 6954751 6851210 6954748 6851534 6851103 6851104 6851139 2031866 6953308 2058641 6851138 6851106 2031434 2032958 6851141 2041067 2097638 2041074 2096391 6851111 6953333 6851119 2097639 2041076
------6851118 6851117 2092046 6851129
Description
Qty.
Cab Assy. (Inc!. Items 1 Thru l7C,. 20 Thru 22. 25. 26 & 28)... Door Assy.. Right Hand (See Note).·;........................... Door Assy.. Left Hand (See Note)........ . • . . . . . . . . • . • • . • • • • • • .
1 1 1
Glass, Side...................................................
2
Moulding, Rubber ......................................... · .. ·. Rubber. Front Window..................... ....••...•.•.•.••.•• Window, Front ................................. a................
2 1 1
Rub ber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glass. Upper Front .•.•••.• ~ ~.. •• ..•.•• • .• . • •• •. .•. .• •.• • .. •• • . Rubber, Door Window.. . . . . . • . . . . . • . • . . . . • . • . . . . . . • . . . . • • . . • • . • . Glass, Door................................................... Rubber. . .... .. ... ... . .. . . .......... .... . .. ..... .... . ... .. .. . ..
2 2 4 2
Glass, Door...................................................
2
2
Hand 1e • • • • • • • . • • • • • • • • • • • • • . . • • • • • • • • • • • • • • • • • . • • • • . . . . . . • . • • .
2
Screw. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Knob •••••••.••••.•..••.••••••••••••••.•••••.•..••••.••.••..• '. • Nut, Jam ...................................................... · Tube. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim. . . . . . . . . . • . . . . . . . . . • . . . . • • . . . . . . . • . . . . . • . . • • . • . . • . . . . . . . . Latch. .. . . .. ... . . . . .. . .. .•• • •.. ..• ... .. . .. •. .... •.• .. • . . . • . . • . Screw ......•..••.•.•••••.•.•.•..•••.........•..•..•........... Washer, Lock.................................................. Hand1 e, Inside ............• ;,.................................. Setscre\.,. ....•.... ~ . . . . . . . . . . • . . • . • . . . . . . . . . . . . . . . . . • . . . . . . . . . . Setscrew (N. I.) ...•...•...••••.••.•.•....•.....•.•........'. .. . Hinge. . . . • . . . . . . . . . . . . . . . . . . • • . • . . . . . . . . . . . . • • . . • • . . . . . . • . . . . . Screw .........................••..... ~ ........•......•........ Washer (N. I. ) . • . . . . . . • . . • . • • . . . • • . • • . . . . • • • . . . . . . • . . . . . . . . . . . • Washer .........•..•..................•.....•............... ~ .. Nu t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut. • . • . . . . • . • . . • . . . . • . • . • . . . . . . • • • . . . . . • . . . . . . . . • . . . . . . . . . . . . Shim. • . . . . . . . . . . . . • . . . . . • . • . . . • . . . . • . . . . . . . . . . . . . . . . • . . . . . • . . . Rubber. Door Seal .......•.......• ~. . • . • • . • . . . . . . . . . . . . . . . . . . • . Rubber. Cab Seal.............................................. Moul di ng. Rubber..............................................
4 2 2 1 6 2 12 12
2 2 2 2 16 16 16 16 4
4 2 2 1 1
Bo 1t. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .. . .. . . . .. . .. .. . . . . . .. . . . . . .. . . . . .
4
Nut. . . . . . .. . .. . . . . . . . . . . . .. . . . . . . .. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Applicable Rubber. Rear Window........................................... Glass. Rear................................................... Belt. Seat (N.I.)... •..• ...•..•..•.•... .... •.... .....••.. ..... Bumper. Rubber (N. I.) . . . .. . . .. . . . . • • .. . • . • . . . . . . • • . . . . . . . . •. . .
4
NOTE:
1 1 1 2
Consult factory for hardware included in door assembly.
183
TRO.I. .
,
~
345 TP2989
184
CAB ASSEMBLY (Open) (Optional) Item
Part No.
1 2 3 3A 4 S SA 6
2096397
------2097639 2041076 2096391 2097638 2041074 2092046
Description Cab, Open ROPS................................................ Not Applicable Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut. • . . • • • . • • • . • . . . . . • • . • • . . • • • • • . . . . • • . • • . . . . . . . . . • . . . . . • • . . . Shim ..........•.................'. . . . . • • . . . . . . • . . . . . . . . . . . . . . . . Bo 1 t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut. . . . . • • . . • . • . • • • . . • • • • • • . . . • • • . . . . • • . . • . . • . . . • . . . . . • . . . . . . . Bel t, Seat (N. I.)... ...... ... ..........•. ... .. .... . . . ... . .. ...
Qty. 1 4 4 AR 4 4 1
185
TP3094
REAR VIEW MIRRORS
Item
Part No.
1 2 2A 2B 2C 2D 3
-------
186
2099825 6851570 6851569 6851568 6851567 2099826
Description Cab (See Index) Mirror (Incl. Items 2A Thru 20)............................... Washer, Fiber................................................. Spacer (N. I . ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lock.................................................. Nut, Acorn.................................................... Mirror (N.I.) .................................................
Qty. 2 2 2 2 2 1
~ 6
TP2947
5
\
4
FRONT WINDOW GUARD (Optional) Item
Part No.
1 2 3 3A 4 4A 4B 5 6
-------
------2031521 2031620 2031479 2031391 2031617 2094227 -------
Description Cab Assy. (See Index) Lug (N.S.S.) Bo 1t .......•.........................•............•........... Nut ..................•........................................ Bo1 t .......................................................... Washer, Lock .................................................. Nut .................................••........................ Guard Assy. , Front Window ...........•.•....................... Bracket (N.S.S.) .......
.......................................
Qty.
2 2 2 2 2 1 2 187
1
8
9
10
11
12
13
14
'-----19
•••
"urN
,-----=.l..~.c::Cl
1-
28
27
26 '
8" 0'
••
~
W
10
25
24
ILACK
23
21
20 TP3002
88
WINDSHIELD WIPER KIT (Optional) Item
Part No.
1 1 2 2A 3 3A 4 5 6 7 8 9 10 10 lOA 11 12 13 14 14 15 15A 15B 16 17 18 19 20 21 22 22 23 24 25 26 27 27 28 28A 29
2303849 2089419 6850709 6850708 6952961 2049429 6850707 6850706 6850705 6850704 6850703 2093617 2030745 2030747 2031389 2080151 6952973 2092474 :2092478 2093420 2031425 2031389 2031615
-------------
2080167 2094254
------------2096611 2096395 2062303
------------------2303854 2089421 6952971 6952972 2079166
Description
Qty.
Arm, Wiper (Front)............................................ Arm, Wiper (Rear)............................................. Nut, Cap...................................................... Wa sher (N. I .) . . . . • . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . Nut. . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Driver.... .... ....•...... . . .•........ ... .•.......•.. .•.. . ..... Cap, Rubber................................................... Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . Washer, Steel................................................. Washer, Fiber................................................. Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt (Front).................................................. Bo1 t (Rear)................................................... Washer, lock.................................................. Adapter (Incl. Items 3, 3A &12)............. ................. Gasket. . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . Pad, Mount.................................................... Motor, Wiper (Front) (Incl. Items 2, 2A & 4 Thru 8)........... Motor, Wiper (Rear) (Inc!. Items 2, 2A & 4 Thru 8)............ Bolt (Rear)................................................... Washer, Lock (Rear)........................................... Nut (Rear).................................................... Knob (N.S.S.) (Order Item 19) Nut (N.S.S.) (Order Item 19) Lug, Mount (Rear)............................................. Switch, Wiper................................................. Wiper, Motor, Front (See Item 14) Switch, Battery (See Index) Harness, Wire (Front)......................................... Harness, Wire (Front & Rear)... .... ...... ..... ... .......... ... TE;!rmina1, Female.............................................. Switch, Wiper (Front) (See Item 19) Switch, Wiper (Rear) (See Item 19) Wiper. Motor, Rear (See Item 14) Blade (Front)................................................. Blade (Rear).................................................. Bolt ................................. Nu t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip (N.I.)................................................... a
••••••••••••••••••••••••
1 1 2 2 2 2 2 2 2 2 2 2 2 2 4 2 2 2 1 1 2 2 2
1 2
1 1 6
1 1 2 2 8
189
~---------------------------
u::t
10
- -
TROd. . WINTERIZATION KIT (Optional)
Item
Part No.
1 2 2A 2B 3 4 4A 4B 4C 40 4E 4F 4G 4H 5 5A 5B 6 7 8 8 9 9 10
2035723 2031817 2031866 2031860
11
12 13 14 15 15 16 16 17 17A 18 18A 18B 18C 180
------2086956 6953795 6953796 6953797 6953798 6953800 6953799 6953801 6953802 2048525 2031390 2031616
------2089677 2093377 2091294 2093378 2039682 2032038 2033045 2035713 2033084 2053891 2091296 2092342 2091295 2092241 2080024 2079410
------2051069 2033422 2058869 2079410
DescriPtion Fan, Defroster................................................. Screw, Machine................................................ Washer, L0ck .....•.•..........................•....... · ..... ·. Nut. . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Ignition (See Index) Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . Casing (H. I. ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . Base (N. I .) . . . . . . • . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Core (N. I . ) . . . • . . . . . • . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . Motor (24 Volt) (N.I.) ...... ........ ... ... ....... ............ Fan (N. I .) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Swi tch (N. I .) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Tank (N.I.) ...................•........................ Plug, Pipe (N.I.)............................................. r.loun t, Shock.................................................. Washer, Lock.................................................. Nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seat (See Index) Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose (GM) (Feed).............................................. Hose (CD) (Feed).............................................. Hose (GM) (Return)............................................ Hose (CD) (Return)............................................ Clamp, Hose................................................... Reducer, Bushing.............................................. Nipple, 90°................................................... Coupling. . . . . .. ... . .. . .. . .. ... . .. .. . . . . . . . . . . .. . . . . . . . . . . . . . . . Nipple... ...... ......... ............... ...... ...... ...... ..... Mat~ Floor (Rear) (NON-RapS).................................. Mat, Floor (Rear) (RapS)...................................... Mat, Floor (Front) (NON-RaPS). ........................... ..... Mat, Floor (Front) (RapS)..................................... Wire ...... : ................................................... Connector (N. I. ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wire (Furn. W/Fan) Terminal, Bullet (N. I.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Holder, Fuse (N. I.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuse (7-1/2 Amp.) (N. I.)...................................... Connector (N. I. ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Qty. 1 4 4 4 1 1 1 1 2 2 1 1 2 4 4
4 1 1 1 1 1 4 2 2 2 2 1 1 1 1 1 1 1 1 1 3
191
TIiCO.IAN FENDERS (Not Illustrated) Item
Part No
1 2 3 3A 3B 4 5 6 6A 6B 6C 7 7A 7B
2096413 2096414 2031521 2031393 2031619 2097124 2097125 2031477 2031391 2032960 2031617 2031522 2032962 2031619
192
Description
Fenders, R.H. Front Fenders, L.H. Front Bolt, Front Fender to Frame Washer, Lock Nut Fender, R.H. Rear Fender, L.H. Rear Bolt, Rear Fender to Tanks Wasner, Lock Washer, Flat Nut Bolt, Rear Fenders to Battery Box Wasner, Flat Nut
Qty
1 1 6 6 6 1 1 6 6 12 6 2 4 2
.
Revision 4 - June, 1981