PDF DOWNLOAD O&K 2000 Parts Manual 2023080

Page 1

Parts Manual TB1 04 Serial No.20 - 1998 and up


PARTS MANUAL Machine Serial No .................................. Engine Model ...........•......... Serial No ........... . Transmission Part No ............. Serial No ........... . Front Axle Part No: .............. Serial No ............. Rear Axle Part No ................ Serial No ........... . o ••

MODEL 2000 MANUAL TB 104 MANUAL PART NO. 2023080 (Includes Revision 2 )

TAO..lAN INDUSTRIES INC.

Septem1.)er 1985


INTRODUCTION This manual illustrates and identifies maintenance parts for the Model2000 Loader, to enable you to determine the part number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part the first time without time-consuming exchanges of correspondence or other annoying delays. An index is provided in the front of this manual to help you determine which illustration contains the part you want to order. Determine the basic system or assembly in which the part is used, and find this system or assembly in the Index. It will reference the pages which illustrate and list the part. This manual contains the latest information available at the time of printing. However, at the discretion of Trojan Industries Inc. its contents are subject to change without notice. This reservation is"in keeping with the Company's policy of constant progressive improvement and refinement of all our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual. Because we are constantly upgrading our equipment. it is necessary that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the receipt of the proppr part, it ;s essential that the following information be included with your parts order: MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF ITEM WANTED NAME AND ADDRESS TO WHICH PART SHOULD BE SENT USE ONLY PARTS WHICH ARE AUTHORIZED BY TROJAN INDUSTRIES, INC. TO ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED. Certain abbreviations are used in the parts list to call your attention to specific situations. These abbreviations are explained as follows: AIR

2

- As Required: No specific quantity can be assigned to the part since the number used varies from machine to machine.


N.S.S.

- Not Serviced Separately: This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as part of another assembly.

N.!.

- Not Illustrated: The part is used on the machine, but is not shown on the parts illustration.

WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition. Report any errors to your Trojan Distributor. In case of shipment damage, make any claims to the carrier immediately.

3


INDEX A

Accelerator Pedal & Linkage (GM) Accelerator Pedal & Linkage (CD) Air Cleaner (GM) Air Cleaner (CD) Air Dryer Installation Air Governor Air Intake System (GM) Air Intake System (CD) Air Reservoir Piping (GM) Air Reservoir Piping (CD) Air Shift (Reverse to Forward) Alternator Alternator Mounting (GM) Alternator Mounting (CD) Automatic Bucket Leveler & Indicator Automatic Hoist Cut-Uut Axle Assembly (Front) Axle Assembly (Rear) Axle Cradle

36-37 38-39 27A 2713

Back-Up Warning Alarm Battery & Wiring (Main) Brake Control and Lines Brake Assembly, Parking Brake Group Axle Brake Va 1ve Bucket Assembly/Attachments Bucket Leveler, Automatic Bucket Cylinder Assembly

169 56-58A 140-1420 128-133 158-161 145 21-210 174- 175 80-81

139A- 1390 134- 139

27A 2713 134- 136 138- 139 109A-109B

56-58 31 35 174-175

77

154-155 & 168A 154-155 & 168A 22-23

C

Cab Carrier Assembly, Planet Clutch Cut-Out Switch Clutch Groups Connector, Watertight Controls, Hydraulic Valve Controls, Transmission Control Valve Assembly, Main Control Valve Assembly, Transmission Control Valve Console Counte rwe i ght Converter, Torque Cradle, Axle Cylinder, Bucket Cylinder, Lift 4

171 156- 157 143 122-123 59 84-87 108-109

66-76J 124-125 8-10 22-23 110- 113 22-23 80-81 (j2-83

kevision 2 - Sept. 1985


Cylinder, Master Cylinder, Steering

o

Decals & Identification Detent, Electrical Differential Group (Front) Oifferential Group (Rear)

146- 147 96-97 63 74-76 162-164 /66- 168

E

Electrical System, Main Emergency Brake Engine & Related Parts (GM) Engine & Related Parts (CD) Engine Cooling (GM) Engine Cooling (CD) Engine Controls (GM) Engine Controls (CD) Engine Mounting (GM) Engine Mounting (CD) Ether Start Kit Ether Start Switch Exhaust System (GM) Exhaust System (CD)

56-58 128- 133 28-30 32-34 40-41 42-43 36-37 38-39 28-30 32-34 50- 51 50-51 26 27 F

Fenders Fi lte r , Eng i ne 0 i1 ( GM) Fi lte r, Eng i ne 0 i 1 ( CD) Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Oil Fi lter Assemb ly, Fue / Floor Plates & Seat Support Frame, Front & Rear Fue) Tank Fuel Tank & Lines (GM) Fuel Tank & Lines (CD)

176 2()- 3u 32-34 46-47 106 28-34 /2-15 22-23 46-47 48 49 G

Gauges, Instrument Panel Governor, Air

54-55 134- 139 H

Head 1i ghts Hood Hoist Cut-Out, Automatic Hub, Axle Hydraulic Control Valve Levers, Main Hydraulic Control Valve, Main (2 ~pool) Hydraulic Control Valve, Main (3 Spool) Hydraulic Pump, Main

52-53 8-/0 77 156- ) 57 84-87 66-69 70-73 7(),79 5


Hydraulic Pump, Steering Hydraulic Reservoir Hydraulic System, BucKet Cylinder Hydraulic System, Main Hydraulic System, Steering Hydraulic System, Transmission

98-99 46-47 64-65 60-62 90-92 104-105

I

63 54-55

Identification, Decals and Instrument Panel L

24-25 24-25 82-83 52-53 54-55

Lift Arm Lift Arm Linkage Lift Cylinder Lignts Lignts, Dasn M

Main Hydraulic System Main Hydraulic Pump Muffler (GM) Muffler (CD)

60-62 78-79 26 27

o Oil Cooler Oil Cooler System Oil Filter Assembly, Hydraulic Oil Filter Assembly, Transmission Orbitrol Assembly, Steering

94-95 94-95 46-47 106 102-103

P

Paint Parking Brake Pill ow Block Pivot Group, Main Planetary Hub Power Cluster Propeller Snaft Assemblies Pump, Main Hydraulic Pump, Steering

63 128-133 148-149 16-19 156-157 146-147 150-152 78-79 98-99 R

Radiator Assembly Reservoir, Air Reservoir, Fuel Reservoir, Hydraulic 6·

44-45 134-139 46-47 46-47


S

Seat Assembly Seat Support Snaft Assemblies, Propeller Sneetmetal Snroud, Front Starter, Engine Steering Cylinder Steering Gear Installation Steering Hydraulic System Steering Pump Steering Valve Assembly (Orbitrol) Switcn, Back-Up Alarm Switch, Battery Switch, ClutCh Cut-Out Switch, Ether Start Switcn, Neutral Start Switch, Proximity (Limit) SwitCh, Starter

14-15 12-13

150-152 8-10 8-10 56-58 96-97 100-101 90-92 98-99 102-103 169 54-55 143 50-51 58, 125 59 54-55

T

Tires & Wheels Tools Torque Converter Assemoly Transmission Assembly Transmission Case Assembly Transmission Clutches Transmission Control Valve Assembly Transmission Controls Transmission Hydraulic Filter Transmission Hydraulic System Transmission Mounting Parts Treadle Valve

88 63 11 0-113 114-121 114-121 122-123 124-125 108-109 106 104-105 107 144-145

V

Valve, Brake Valve Controls, Main (2 Spool) Valve Controls, Main (3 Spool) Valve, Cushion Valve, Main Hydraulic Control Valve, Modulator Valve, Pressure Regulating Valve, Orbitrol

144-145 84-85 86-87 89 66-73 127 110-113 102-103 W

Wheels WindShield Wiper Kit Wiring, Bucket Leveler and Hoist Cut-Out Wiring, Main

88 172-173 59 56-58 7


QUICK KEFERENCE

Ai r Cleaner Element - Small Element - Large

6953106 6953107

Fi lter Elements Lube - 0i 1 (GM) (CD) By-Pass - Lube Oil (CD) Primary - Fuel (GM) Secondary - Fue 1 (GM) Fuel (CD) Hydraulic Tank Transmission

6960327 6960401 6960390 2021736 2021737 2U78834 2092442 6955977

Corrosion Resistor (CD)

6960402

Belts - Alternator - GM (2) CD

2118143 2045750

Fan - GM (2)

6960398 2071182

CO (2)

Water Pump GM (2)

6960399

Identification Kit - GM CD

6956083 6956084

7B


lAO. . . .

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Co

...

CD

i

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... ....

0

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8

Revision 1 - January, 1982


TROIAN SHEETMETAL SHROUDING

Item

Trojan Part No.

2118639 4600394 2 2031581 3 2036822 4 2031396 4A 2082770 5 2031622 6 2031578 7 2036822 8 2031622 2117216 ~ 4600396 10 2032960 2031473 11 2110159 12 13 2031473 14 2031391 2031617 15 16 2117198 4600397 2031475 17 18 2118659 2118658 19 ·N/A20 2071029 2067397 21 22 2031450 2032959 23 24 2031390 2031616 25 2031390 26 27 2031616 2117000 28 2079612 29 2054860 30 2064185 31 211422 ... 32 211861E 33 2031477 34 2032960 35 36 203296C 2031391 37 38 2031611 39 204442E 40 2119791 2n227~ 41 42 2077751 203147, 43 44 2031391 203296C 45

Faun Part No.

1

.

Description

Cow 1 - Rear (Supercedes 2117188) (SIN 20-1998-2088) Cowl - Rear (SIN 20-2089 & UP) Bolt Washer, Flat Washer, Lock Spacer (N.!.) Nut Bolt Washer, Fl at Nut Panel, Light (SIN 20-1998 - 2088) Panel, Light (SIN 20-2089 & UP) Washer, Flat t301t Angle, Mount Bolt Washer, Lock Nut Grille (SIN 20-1998 - 2088) Grille (SIN 20-2089 & UP) Bolt Hood (CD) (Supercedes 2116985) Hood (GM) (Supercedes 2116984) Not Applicable Bolt Mount, Shock Bolt Washer, Flat Washer, Lock Nut Washer, Lock Nut Pane 1, Side Base· (N.1. ) Screw Latch Pin, Cotter Box, Battery (Supercedes 2097301) Bolt Washer, Flat Washer, Flat Washer, Lock Nut Grommet Cover (Supercedes 2087016) Knob Console, Valve Control Bolt Washe r, Lock Washer, Fl at

Revision 2 - September, 1985

Qty.

1 1 2 2 2 AIR 2 2 2 2 1 1 4 4 1 2 2 2 1 1 4

1 1

-

6

4

8 8 8

8 8 8 4 8 16 8 8 I

6 6 6 6 6 2 I 4 I

4 4 4 9


TRDlAN SHEETMETAL SHROUDING

Item

46 47 48 49 50 51 52 53 54 55 56 57

10

Trojan Part No.

2079951 2077758 2031389 2031427 2110466 2032960

2071029 2077567 2031389 2031615 2093506 2032962 2071028

Faun Part No.

Qty.

Description

Cover, Console (2 Spool) Cover, Conso le (3 Spool - Optional) Washer, Lock Bolt Shroud, Front Washer, Flat Bolt Clamp Washer, Lock Nut Cover, Access Washer Bolt

1 1 4 4 1 5 5 2 4 4 2 4 4

~evision 2 - September, 1985 2732A-0124A


lao.l. .

~-

-...1 ..-t

...

12


TROIAN FLOORPLATES AND SEAT SUPPORT ASSEMBLY

Item

Trojan Part No.

2113481 2031477 2031391 2031617 2090520 2031519 2032962 2031393 2031619 2111126 2079156 2078424 2071 029 2039028 2031460 2031616 2077651 2077652 REF 2078395 2031390 20316 H 2078429 @2~ 2032962 @2~ @2: 2033517

@1 @2 @3 @4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 @2C 21 22

Faun Part No.

Description

Seat Adapter Assy. Bolt Washe r, Lock Nut Seat Support Assy. Bolt Washer, F1 at Washer, Lock Nut F1oorp1ate Assy, Rear F1oorp1ate Assy, Center F100rplate Assy, Front Bolt Washer, Flat Bolt Nut Moulding, Rubber Moulding, Rubber Console, Valve Control (See Page 8-10) S~pport Assy, Tipping Seat Washer, Lock (Furn. W/Seat) Nut (Furn. W/Seat) Rod, Threaded Washer, Flat Nut, Jam

Qty.

1 4 4 4 1 3 3 3 3 1

1 1 8 10 1 2 2 1

-

1 4 4 1

2 2

@ Not Applicable on Machines Equipped With Suspension Type Seat

Revision 2 - September, 1985 2l92A-0113A

13


IRO""

8

J

6

~

v- ~-%1\V1

20

\

-::

13.""" ~- 12 11 14 -..fi) 1.-'·

--® -:..,.--.

13 _it,

15

12

/

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IJ~~~~

-~i~ ~CC 16

13

/ 14

15

e

I

Ii

13 / '

.13

19

14


TROJAN SEAT ASSEMBLY (Suspension Type) Item

A 1 2 3 4 5 6 7 8

9 10 11

12 13

14 15 16 17 18 19 20

Trojan Part No.

Faun Part No.

2110170 6960204 6960205 6953637 6953619 6953620 6953625 6953621 6953623 6953613 6953615 6953609 6953630 6953606 6953608 6953610 6953633 6953599 6851896 6851898 2301636

4197934 4197607 4197600 4197601 4197604 4197602 4197603 4197598 4197599 4197596 4197605 4197594 4157595 4197597 4197606 4197593 4197257 4197258 4196773

Description

Qty.

1 Seat Assembly with I.C.P. (Includes Items 1 thru 19) 1 Back Cushion Assembly 1 Seat Cushion Assembly 12 C1i p, Fa s te ne r 1 Side Panel Assembly, L.H. 1 Side Panel Assembly, R.H. 1 Bearing, Thrust Ball 1 Adjuster Screw and Lever Assembly 1 Spring, Tension I Shock Absorber Assembly Kit 4 Bearing, Flanged 1 Shock Lever Assembly Kit 2 Roller (Nylon) 10 Ring, Snap 2 Washer 2 Shock, Hinge Shaft 4 Roller and Bearing Assembly 4 Bearing, Flanged 1 S1i de Rail Kit 1 Intermediate Connecting Point Kit 1 to Floor Seat Seat Belt Assembly (Includes Lap Belts, Retaining Belts and Hardware)

Revision 2 - September, 1985 0160A-5036A

15


TROd. .

-1

_____ 2

lJ-------3

4

5

58------c~

TP2687

15A

1---6

'----1


TROJAN SEAT ASSEMBLY (OPTIONAL) Item

A 1 2 3 4 5 6 7 8

9 10

Trojan Part No.

2313673 6851916 6954755 6851915 6954753 6954755 6953234 6953709 2031316 2031390 2092046

Faun Part No.

Description

Seat Assembly (Incl. Items 1-9 ) Backrest Assembly Capscrew She 11 Assemb ly Cushi on, Seat Capscrew Adjuster Adjuster Nut Washer, Lock Be It, Se at (N. 1. )

Revision 2 - September, 1985 2206A-0113A

Qty.

1 1 7 I

1 4 1 1 4

4 1

15B


TROd. .

-----1 ~;:-----2

----3

4

~_~_ _ _--10

~._ .. _ - - - 1 1 TP2793

12

16


TRO.IAN UPPER PIVOT GROUP

Item

Part No

A B

Ref. Ref. 2101672 2080249 2031557 2077906 2080648 2088357 2066431 2066432

C

1 2 3 4 5 6 7 8 9 10 11

12

-------

2087001 2077341 2091288 2037664

Description

Crossmember, Upper Rear Pivot Crossmember, Upper Front Pivot Kit, Pivot Repair Nut, Jam Bolt Pl ate, Lock Spacer Seal Race, Outer Race, Inner Not Applicable Pin, Upper (Incl. Item 7) Lockbar Support Assembly, Hose Bolt

Qty

-

1 1 1 1 1 1 1 1 1 1 1 2

17


•RO. . . . 1

~--2

.

3

---4

-----5

7 8 TP2792

18


TRILIAN LOWER PIVOT GROUP

Item

A B

C 1 2 3 4 5 6

7 8

Part No

Description

Crossmember, Lower Rear Pivot Ref. Crossmember, Lower Front Pivot Ref. 2101673 Kit, Pivot Repair 2031578 80 It 2087000 Pin, Lower (Inc l. Item 4) ------- (~lot Appl icable) 2066432 Race, Inner 2066431 Race, Outer 2088357 Seal 2077357 Plate, Capture 2031523 80 It

Qty

-

-

1 4

1

-

1 1 1 1 2

19


TROJAN BUCKET ASSEMBLIES

Item

Trojan Part No.

Faun Part No.

Description

TYPE -

WIDTW SIZE CU.YD.

Qty.

1

2109584 2109271 2094607 2090772

EXC

2.5

96

11

Bucket Assembly Cutting Edge Cutting Edge, Side Spillguard

1 1 2 1

2

2109595 2109271 2094623 2090772

GP

3.0

96

11

Bucket Assembly. Cutting Edge Cutting Edge, Side Spill guard

1 2 1

3

2116151

GP

3.0

96

11

2116165 2116166 2095623 2090772 2116167 2031622

1

1

Bucket Assembly W/Bo1t-On Cutting Edge Cutting Edge Cutting Edge, Bolt-On Cutting Edge, Side Spi 11 guard Bolt, Plow Nut

2 1 18 18

J

3

4

2111358 2108262 2094623 2094144

GP

3.0

100

11

Bucket Assembly Cutting Edge Cutting Edge, Side Spill guard

1 1 2 1

5

2115173

GP

3.0

100

11

Bucket Assembly W/Bolt-On Cutting Edge Cutting Edge, Upper Cutting Edge, Bolt-On Bolt, Plow Nut Cutting Edge, Side Spi11guard

1 1 3 18 18 2 1

2110800 2110801 2099681 2031622 2094623 2110798 6

2109605 2108262 2091015 2093497

MH

3.5

100

11

Bucket Assembly Cutting Edge Cutting Edge, Side Spi11guard

1 1 2 1

7

2114176

MH

3.5

100

11

Bucket Assemb ly W/Bolt-On Cutting Edge Cutting Edge, Upper Cutting Edge, Bolt-On Bolt, Plow Nut Cutting Edge, Side Spill guard

1

2110800 2110801 2099681 2031622 2091015 2116947 Revision 2 - September, 1985 6285A-0113A

1 3 18 18 2 1 21


TRDlAN BUCKET ASSEMBLIES

Item

Trojan Part No.

Faun Part No.

Description

Qty.

TYPE --

WIDTH" SIZE CU.YD.

8 ·2112949 2091014 2113056

LM

4.0

114.5"

Bucket Assemb ly Cutting Edge Cutting Edge, Side

1 1 2

9

2109613 2108262 2096633 2112271

LP

3.0

100"

Bucket Assembly Cutting Edge Cutting Edge, Side Spi 11 guard

1 1 2 1

10

2111300

LP

3.0

100"

Bucket Assembly W/Bolt-On Cutting Edge Cutting Edge, Upper Cutting Edge, Bolt-On Bolt, Plow Nut Cutting Edge, Side Spi 11 guard

1 1 3 18 18 2 1

2110800 2110801 2099681 2031622 2096633 2109070 11

2113411 2113279 2092971 211 0873 2110874

SO

2.5

119"

Side Dump Cutt i ng Edge Cutting Edge, Side Cyl inder Assy. - Complete Cylinder Sub Assembly

1 1 1 1 1

12

2112040

GP

3.0

100"

Bucket Assemb ly W/Bo1t-On Cutting Edge Cutting Edge, Upper Cutting Edge, bolt-On Bolt, Plow Nut Cutting Edge, Side Spi11guard, Shortened

1

2110800 2110801 2099681 2031622 2094623 2112164 13

2119148 2119150 2110801 2099681 2031622 2094623 2110798

21A

GP

100"

1 3 18 18 2 1

1 Bucket Assembly W/Bo1t-On Cutting Edge/Tooth Ho es 1 Cutting Edge, Upper 3 Cutting Edge, Bolt-On 18 Bolt, Plow 18 Nut 2 Cutt i ng Edge, Side 1 Spill guard

Revision 2 - September, 1985 6290A-0124A


TROIAN BUCKET ASSEMBLIES

Item

Trojan Part No.

Faun Part No.

Description TYPE --

14

2119504

UvJ

Qty.

SIZE WIDTH" CU.YD. 4.0

114.5"

2119657 2099614 2119656 2119745 2031622 2119726 2119725 2113056

1

Bucket Assemb ly W/Bolt-On Cutting Edge/Skid Bar Cutting Edge, Upper Cutting Edge, Bolt-On Cutting Edge, Bolt-On 130 It, Plow Nut Skid Bar Skid Bar Cutting Edge, Side

1 2 1 21 21 6 6

2

15

4602369

GP

3.5

100"

Bucket Assembly W/American Coupler ( Purchased)

1

16

4601305

GP

3.0

100"

Bucket Assemb ly W/American Coupler/Bolt-On Edge Bucket Assembly Cutting Edge, Upper Cutting Edge, Side Spillguard Cutt i ng Edge, Bolt-On Bo lt, Plow Nut Adapter, Female Coupler

1

2110741 2110800 2094623 2110798 2110803 2099681 2031622 4600214 17

4600187

GP

3.0

100"

2111358 2108262 2094623 2094144 4600214 18

2119893

SNOW

2110800 2119895 2099681 2031622 2119896 2119897 2119898 2031578 2041074 2J16947

Revision 2 - September, 1985 6290A-0124A

5.25

100"

Bucket Assembly W/American Coupler Bucket Assembly Cutting Edge Cutting Edge, Side Spi 11 guard Adapter, Female Coupler Bucket Assemb ly W/Bolt-On Cutting Edge Cutting Edge, Upper. Cutting Edge, Bolt-On Bolt, Plow Nut Cutting Edge, RH Corner Cutting Edge, LH Corner Spillguard Extension Bolt Nut Spi 11 guard

1 1 2 1 3

18 18 J 1 1 1 2 1 1 1 1 3 18 18 1 1 1 25 25 1

21B


TRDlAN BUCKET ASSEMBLIES

Item

19

Trojan Part No.

2111962

Faun Part No.

Description

TYPE --

WIDTH" SIZE CU.YD.

SNOW

5.25

118"

2099613 2099614 2099681 2031622 2094457 2111996

Qty.

1

Bucket Assembly W/Bo1t-On Cutting Edge Cutting Edge, Upper Cutting Eoge, Bolt-On Bolt, Plow Nut Cutting Edge, Side Spi11guard

1 3 21 21 2 1

20

2109652

4 In 1 2.25

100"

Bucket Assemb 1y

1

21

2101323

4 In 1 2.25

100"

Bucket Assembly For American Coupler Attachment

1

22

4601034

4 In 1 2.25

100"

Bucket Assemb 1y W/Bo1t-On Cutting Edge

1

23

4601306

4 In 1 2.25

100"

Bucket Assemb 1y W/American Coupler/Bolt-On Edge

1

24

2116635

4 In 1 3.5

118"

Bucket Assembly Light Mat'1 - W/O Bucket Teeth

1

21C

Revision 2 - September, 1985 6290A-0124A


TROIAN BUCKET - ATTACHMENTS

Item

Trojan Part No.

Faun Part No.

Description

Qty.

Bucket Teeth 1

2119151 2094845 2094853 2063552 2031567 2067437

Bolt-On Assembly (Cutting Edge 2119148) Shank Point Pin, Flex Bolt Nut

1 7 7 7 14 14

2

2094844 2094845 2094853 2063552 2031568 2067437

Bolt-On Assembly - H & l Shank Point Pin Bolt Nut

1 7 7 7 14 14

3

2094851 2094852 2094853 2063552

Weld-On Assembly - H & l Shank Point Pin, Flex

1 7 7 7

4

2096005 2096006 2033566 2033565 2031570 2067437

Bolt-On Assembly (4 In 1 Bucket) Shank Point Pin, Flex Bolt Nut

1 9 9 9 18 18

5

2097783 2097784 2033566 2033565 2031562 2031564 2067436

Bolt-On Assembly (Side Dump) Shank Point Pin, Flex Bolt Bolt Nut

1 1 1 1 1 1 2

6

4601492 4601154 2094853 2063552 4601493 2031621 2031395

Bolt-On Assembly H & l (Countersunk) Shank Point Pin, Flex Bolt Nut lockwasher

1 7 7 7 14 14 14

Revision 2 - September, 1985 6291A-0124A

210


TROIAN BUCKET ATTACHMENTS

Item

Trojan Part No.

Faun Part No.

Description

Qty.

Spillguards 1

4600481

Rock - We ld On

1

2

2117128

Extension - Bolt-On 100 11

1

3

2094166

Extension - We 1d-On 96 11

1

4

2094169

Extension - We 1d-On 100 11

1

5

2094172

Extension - 115 11

1

Cutt i ng Edge 1

2116259

Side Dump

1

2

4601036

4 In 1 - Rep 1aceab 1e

1

Mi sce 11 aneous 1

2116921

Snow Plow

1

2

2104831

Grapple - Unitoo 1

1

3

4600213

American Coupler~ Male

1

4

4600214

American Coupler~ Female

1

21E

Revision 2 - September, 1985 6291A-0124A


TROd. .

r-Lfl

0

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c..

t-o

--

-

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......


TROIAN FRAME AND COUNTERWEIGHT

Item

1 lA 2 3 3A 4 5 6 7 8 9 10 11 11A 12 12A 13 14 15 16 17 17A 18 19 19A 20 21 22 23 24 25 25A 26 27 28 29 30 30A 30B 31 31A 31B

Trojan Part No.

2098667 2031626 2096182 2031577 2031579 2041074 2033249 2101839 2117239 2091137 2031985 2033249 2117008 2032464 2032461 2032987 2031067 2031376 2091085 2091177 2060024 2031521 2113207 2094028 2110269 2031490 2067433 2080085 2044117 2044118 2077885 2087009 4601443 2032463 2032416 2032987 2032985 2031985 2032007 2077888 2100497 2032806 2031391 2031617 2117975 2107209 2031626

Faun Part No.

Description

Bolt Nut (N.r.) Counterweight (825 Lbs.) Bolt (Deck to Side Plate) Bolt (Deck to Side Plate & Tank)(N.I.) Nut Fitting, Grease Deck Assy., Upper Frame Assy., Rear Line, Grease Adapter, Straight Fitting, Grease Frame Assy., Front Bolt (For SIN Lower than 20-2118) Bolt (For SIN Higher than 20-2119) Nut Bolt Nut Pin Spacer Lockplate Bolt Pin, Clevis . Wi re, Spri ng Link, Safety Bolt Nut Pin Spacer ( • 1046) Space r (. 1345) Bushing Cradle Assy. (SIN 20-2118 and Lower){Incl.ltem 23) Cradle Assy. (SIN 20-2119 and Higher){Inc1. Item 23) Bolt (For SIN 20-2118 and Lower) Bolt (For SIN 20-2119 and Higher) Nut (For SIN 20-2118 and Lower) Nut (For SIN 20-2119 and Higher) Adapter, Straight Adapte r, 90° Tube Assy. Tube Assy. Clamp (Tube Assy. to Rear Frame){N.I.) Washer, Lock (N.I.) Nut (N.!.) Plate, Counterweight (198 Lbs.) (N • r. ) Bo 1t (N. r.) Nut (N.!.)

Revision 2 - September, 1985 2207A-0113A

Qty.

8 8 2 6 2 8 2 1 I

2 4 2 1 8 8 8 2 2 2 2 2 4 2 2 I

2 2 2

AIR AIR 2

1 1 8 8 8 8 1 3 1 1 1 I

1 2 2 2

23


TRO"'"

:::--------.:1JO c:n _ _ __

-

_---C"oI

.....

A------=

-

24


TROIAN LIFT ARMS AND LINKAGE

Item

Trojan Part No.

1 2109567 2 2030225 3 2087177 4 2087252 4 2095253 4A 2095223 5 2087231 5A 2037706 58 2067437 5C 2035955 50 2095224 6 2087236 6A 2031568 6B 2067437 tiC 2035955 60 2095224 7 2087231 7 2087562 7A 2031568 7B 2067437 7C 2035955 70 2095224 8 2103960 8A 2031568 8B 2067437 8C 2035955 80 2095224 9 2087175 10 2030225 2087235 11 11 A 2037709 11B 2067437 11C 2072353 110 2095226 2087234 12 12A 2037706 12B 2067437 12C 2035955 12C 2095224 13 2087237 13A 2037709 131) 2067437 13C 2035955 13C 2095224 14 2092777 15 2030225 2117580 16 17 2030225 2109569 18 18A 2109412

Faun Part No.

.....

Description

Link Assembly (Incl. Items 20 & 20A) Fitting, Grease Bushing Le ve r (R. H• ) (Inc 1. Items 3 and 4A) Le ve r (L. H• ) (Incl. Items 3 and 4A) Tube, Spacer Pin Bolt Nut, Lock Spacer (. 1345) Spacer (.0747) Pin Bolt Nut, Lock Space r (. 1345) Space.,.r."{ • 0747) Pin; L.H. Only Pin, R.H. OA1y Bolt Nut, Lock Spacer (. 1345) Spacer (.0747) Pin (Supercedes 2099158) . Bolt Nut, Lock Spacer (. 1345) Spacer (.0747) Bushing Fitting, Grease Pin Bolt Nut, Lock Space r (. 1345) Spacer (.0747) Pin Bolt Nut, Lock Spacer (. 1345) Spacer (.0747) Pin Bolt Nut, Lock Space r (. 1345) Spacer (.0747) Bushing Fitting, Grease Lift Arm Assembly (Incl. Items 9 and 14) Fitting, Grease Pin - 2 112 II 0i arne te r Plate, Pin Retainer (N.I.)

Revision 2 - September, 1985

Qty.

2 4 4 1 I

2 2 2 2 AIR

AIR 2 2 2

AIR AIR 1 I

2 2

AIR AIR 2 2 2

AIR AIR 4 2 2 2 2

AIR AIR 2 2 2

AIR AIR 2 2 2

AIR AIR 4 2 I

2 2 2 25


TRDlAN LIFT ARMS AND LINKAGE

Item

18B 18C 180 18E l8F 19 20 20A

Trojan Part No.

2031517 2037711 2067437 2106144 2093912

-------

2106060 2109568

Faun Part No.

Description

Qty.

Bo lt, Pl ate To Pin (N.!.) Bolt Nut, Lock Spacer (.1345) Spacer (.0747) Not Applicable Bushing (Lever End) Bushing (Bucket End)

6 2 2 AIR AIR

-

2 2

.

25A

Revision 2 - September, 1985 2209A-Ol13A


TROIAN

13

~

6128

EXHAUST SYSTEM (GM) Item

Trojan Part No.

1 2 3 4 5

2117053 2091395 2064667 2030621 2117244

6

-------

7 8 9

2114366 2114365 2117889 2117888 2031477 2031475 2031477 2031391 2031617 2031456 2031390 2060010

10 11 12

13 14 15 16 17 18

26

Faun Part No.

Description

Qty.

Muffler Pipe, Tail Cl amp Clamp Pipe, Exhaust Clamp (Furnished W/Engine) Band Half, Mounting Band Half Bracket, L.H. (Not as III ustrated) Bracket, R. H. (Not as Illustrated) Bolt Bolt Bolt Washer, Lock Nut Bolt Washe r, Lock Nut

1 1 1

1 1

-

2 2 1 1 2 2 4 4 4 4 4 4

Revision 2 - September, 1985


TROdAN

2

EXHAUST SYSTEM (CD)

Item

Part No

1 2 3 4 5 6 7

2117054 2091395 2064667 2030621 2114366 2114365 2117963 2117962 2031391 2031521 2031477 2032960 2031393 2031619 2031456 2031390 2060010

8

9 10

11 12 13 14 15 16 17

Description

Muffler Pipe, Tail Clamp Clamp Band, Half Band, Half Bracket, L.H. Bracket, R.H. Washer, Lock Bolt Bolt Wasner, Flat Washer, Lock Nut Bolt Wasner, Lock Nut

Qty

1 1 1 1 2 2 1 1 4 4 4 4 4 4 4 4 4

27


TRILIAN

4

6141

AIR INTAKE SYSTEM (GM)

Item

Part No

Description

Qty

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

2081099 6953060 6953106 6953107 6953065 6953035 6953063 6953064 2057939 6950176 2046329 2031477 2032960 2031391 2031617 2081251 2065858 2054659 2117041 2054680 2117042 2054680 2117040 2056714 2039930

Air Cleaner Assy. (Inc l. - Items 1-9) Body Assy. Element Element OIRing Nut Assy. Baffle Cup Valve, Vacuator Clamp Band, Mounting Bolt Washer, Fl at Washer, Lock Nut Hood Indicator, Restriction Clamp, Hose (Corr. PIN) ElbOW, Hose Clamp, Hose (Corr. PIN) Tube Clamp, Hose (Corr. PIN) Elbow Clamp, Hose Clamp

1 1 1 1 1 2 1 1 1 1 2 4 8 4 4 1 1 1 1 1 1 1 1 1 1

27A

Revision 1 - January, 1982


TROdAN

4

8141

AIR INTAKE SYSTEM (CD)

Item

Part No

Description

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

2081099 6953060 6953106 6953107 6953065 6953035 6953063 6953064 2057939 6950176 2046329 2031477 2032960 2031391 2031617 2081251 2065858 2064659 2117041 2054680 2117043 2054680 2117039 2056714 2039930

Air Cleaner Assy. (Incl. - Items 1-9) Body Assy. Element Element OIRing Nut Assy. Baffle Cup Valve, Vacuator Clamp Band, Mounting Bolt Washer, Flat Washer, Lock Nut Hood Indicator, Restriction Clamp, Hose (Corr. PIN) Elbow, Hose Clamp, Hose (Corr. PIN) Tube Clamp, Hose (Corr. PIN) Elbow Clamp, Hose Clamp

Revision 1 - January, 1982

Qty

1 1 1 1 1 2 1 1 1 1 2 4 8 4 4 1 1 1 1 1 1 1

1 1 1 27B


II) II) 0-

lD

~-;

t-~~ ~

~-~

•...

28

Revision 1 - January, 1982


TROIAN ENGINE AND RELATED PARTS (GM) Item

Trojan Part No.

2116817 2120147 lA 2021736 lB 2021737 lC 6960327 2 6960399 3 6960398 4 2118143 REF 5 REF 6 REF 7 REF 8 9 2031391 10 2031477 2117393 11 2031562 12 13 2032964 14 2067437 2031569 15 16 2102286 17 2053323 18 2102450 19 2032964 20 2067437 2116972 21 2109403 22 2031393 23 2067426 24 2031569 25 2102286 26 2053323 27 28 2102450 29 2032964 2067437 30 2117843 31 31A 2117911 31B 2031459 31C 2031390 2053268 32 2035717 33 34 2053266 2033635 35 36 2032312 2035717 37 38 2033033 2301387 39 40 2090051 1

Faun Part No.

Description

Qty.

Engine Assy. (For SIN 20-1998 - 2088) Engine Assy. (For SIN 20-2089 & Up) Element, Fuel (Primary)(Cartridge Type) Element, Fuel (Secondary)(Cartridge Type) Element, Luboil (Spin-On) Belt, Water Pump (Set of 2) Belt, Fan (Set of 2) Belt, Alternator (Set of 2) Gear, Ring (See Page 110-113) Washer, Flat (See Page 110-113) Bolt (See Page 110-113) Converter, Torque (See Pages 110-113) Washe r, Lock Bolt Mount, Front Engine Bolt Washer, Fl at \Nut! Bolt Washer, Flat Bushing, Rubber Washer Washer Nut Mount, Rear Engine Stud Washer, Lock Nut Bolt Washer, Flat Bushing, Rubber Washer Washer Nut Fan Spacer, Fan (N.l.) Bo lt (N. I. ) Washer, Lock (N.!.) Bushing, Reducer Valve, Shut-Off Bushing, Reducer Nipple Tee Valve, Shut-Off Nipple Tee Hose Assembly

1 1

Revision 2 - September, 1985

-I

1 1 1 1 1

-

--

12 12 1 2 2 2 I

1 1 1 1 1 2 Cl

8 8

2 2 2 2 2 2 1 1 4 4 1 1 1 1 1 I

1 1 1

29


TRDlAN ENGINE AND RELATED PARTS (GM) Item

Trojan Part No.

41 42 43 44

2031996 2032310 REF REF

30

Faun Part No.

Qty.

Description

Elbow, 45° Tee Gauge, Oil Pressure (See Pages 54-55) Switch, Pressure (See Pages 56-58)

1 1

-

-

Revision 2 - September, 1985


TROdAN

19

t

6132

ALTERNATOR MOUNTING (GM) Item

Part No

1 2 2 3 4 5 6 6 7 8 9

-------

2068779 2092129 2117894 2031391 2031475 2117904 2117880 2036816 2031391 2031475 2033592 10 2031488 11 11A 2031391 12 2031617 13 2114714 14 2031391 15 2031477 16 2036816 17 2031390 18 2031452 19 2118143

Description

Alternator (42 or 70 AMP)(See Page 56-58) Pulley Pulley (Optional 70 AMP) Bracket Washer, Lock Bolt Bracket Bracket (Optional 70 AMP) Washer, Flat Washer, Lock Bolt Bushing (42 AMP Only) Bolt Washer, Lock (N.!.) Nut Strap Washer, Lock Bolt Washer, Flat Washer, Lock Bolt Belt (Set of 2)

Revision 1 - January, 1982

Qty

1 1 1 1 3 3 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 31


•ROd. .

32

Rev; S lOn . 1 -

January, 1982


TROIAN ENGINE AND RELATED PARTS (CD) Item

Trojan Part No.

Faun Part No.

Description

Qty.

1 Engine Assy. (SIN 20-1998 - 2088) 1 Engine Assy. (SIN 20-2089 & Up) 1 Element, Luboi 1 Filter lA 1 Element, Corrosion Resister 18 2 Element, Fue I Fi lter lC 1 Belt, Alternator 2 1 Belt, Fan (Set of 2) 3 1 Fan 4 6 Washe r, Lock 5 6 Bolt 6 Gear, Ring (See Page 110-113) 7 Washer, Flat (See Page 110-113) 8 Bolt (See Page 110-113) 9 Converter, Torque (See Page 110-113) 10 12 Washer, Lock 11 12 Bolt 12 1 Mount, Front Engine 13 Bolt (Furn, W/Engine) 14 1 Bolt 2031569 15 1 Washer, Flat 16 2102288 1 Bushing, Rubber 17 2102287 1 Washe r, Flat 18 2102286 1 Washer, Flat 2032964 19 1 Nut 2067437 20 1 Mount, R.H. 2118039 21 1 Mount, L.H. 2118040 21 8 Stud 2109403 22 8 Nut 2067426 23 2 Bolt 2031569 24 2 Washer 2102288 25 2 Bushing, Rubber 2102287 26 2 Washer 2102286 27 2 Washer, Flat 28 2032964 2 Nut 2067437 29 Filter Assy., Luboi1 By-Pass (Furn. W/Engine) REF 30 1 Element, By-Pass 30A 6960390 3 2031498 Bolt 31 3 Washer, Lock 2031392 32 3 Nut 2031618 33 1 Elbow, 90 0 34 2032010 1 Hose 2087529 35 1 Elbow, 45 0 2031999 36 1 Elbow, 90 0 2032010 37 1 Hose, Filter to Pan 38 2087523 I Elbow 2032010 39 Gauge, Oil Pressure (See Page 54-55) REF 40 2032310 Tee 41 Switch, Pressure (See Page 56-58) REF 42 Elbow, 45 0 2031996 43 Hose (Corr. PIN) 2088760 44 ----------~~----~----------------------,.--------------------~--~

2116886 2120146 6960401 6960402 2078834 2045750 2071182 6950546 2031391 2037624 REF REF REF REF 2031391 2031477 2102514

Revision 2 - September, 1985

33


TROIAN ENGINE AND RELATED PARTS (CD) Item

Trojan Part No.

45 46 47 48 49 50 51 52

N/A N/A 2031985 2053268 2035717 2041474 2033084 2035717

34

Faun Part No.

Description

Not Applicable Not Applicable Adapter Bushing, Reducer Valve, Shut-Off Nipple Coupling Valve, Shut-Off

Qty.

-

1 1 1

1 1 1

Revision 2 - September, 1985


TRO. . .N 13 16

17

!

8131

ALTERNATOR MOUNTING (CD)

Item

1 2

2 3 3 4 5 6

7 8 9 10

11 11

12 13 14 14 15 15 16 16 17 17

Part No

2081078 2092129 2115332 2117880 2031475 2031391 2036816 2031487 2036816 2031391 2031617 2118047 2118086 2031393 2031517 2036815 2036816 2031390 2031391 2031452 2031475 2045750 6951135

Description

Alternator (42 or 70 AMP) (See Page 56-58) Pulley Pulley (Optional 70 AMP) Bracket Bracket (Optional 70 AMP) Bolt Washer, Lock Washer, Flat Bolt Washer, Flat Washer, Lock Nut Strap, Adjustment Strap, Adjustment (Optional 70 AMP) Washer, Lock Bolt Washer, Flat Washer, Flat (Optional 70 AMP) Washer, Lock Washer, Lock (Optional 70 AMP) Bolt Bolt (Optional 70 AMP) Belt Belt (Set of 2) (Optional 70 AMP)

Revision 1 - January, 1982

Qty

1

1 1 1

2 2 2 1 1 1 1 1

1 1

1 1 1 1 1 1 1 1 1

35


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--

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CD

-

i

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36

"

,

......

'T' ..

;

~

~


·RILIAN ACCELERATOR LINKAGE

.

(GM) Item

Part No

1 2 3 4 5 6 7 8 9 10

2049926 2032762 2031390 2031370 2031968 2031758 2032959 2033514 2117864 2007030 2049610 2032762 203139C 2031370 2007026 2032806 2036814 203756:

11

12 13 14 15 16 17 18 19 20

Pedal Assy., Accelerator Joint, Ball Wasner, Lock Nut Pin Pin, Cotter Washer Nut, Jam Rod, Accelerator Spring Clip Joint, Ball Wasner, Lock Nut Cable Clip Washer Bolt Pe 11 et, Cable 204007~ 20318lE Screw

Description

Qty

1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

37


TAO. . . .

38


TROIAN ACCELERATOR LINKAGE (CD) Item

Part No

1 2 3 4 5 6 7 8 9 10

2118112 Clip, Spring (Corr. PIN) ------- Not Applicable ------- Not Applicable 2031952 Spring 2032762 Ba11joint 2031390 Washer, Lock 2031370 Nut 2033514 Nut, Jam 2118012 Rod 2033514 Nut, Jam 2032762 Ba lljoint 2031390 Washer, Lock 2031370 Nut 2036816 Washer, Flat 2118019 Bellcrank ------- Washer, Lock (Furn.W/Engine) ------- Bolt (Furn.W/Engine) 2032762 Ba11joint 2031390 Washer, Lock 2031370 Nut 2049610 Plate, Spring ------- Not Applicable ------- Not Applicable ------- Not Applicable 2049926 Pedal, Accelerator 2031968 Pin 2032959 Washer, Flat 2031758 Pin, Cotter 2032762 Ba11joint 2031390 Washer, Lock 2031370 Nut ------- Not Applicable 2033514 Nut, Jam 2033514 Nut, Jam 2118013 Rod 2031952 Spring

11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Revision 1 - January, 1982

Description

Qty

1

-

1 1 1 1 1 1 1 1 1 1 2 1

-

-

1 1 1 1

-

-

1 1 2 2 1 1 1

-

1 1 1 1

39


TROd. .

,

I

~-32

@-33 cL-34 ~-35 I

6136

40


TROIAN ENGINE COOLING SYSTEf,/l (GM) Item 1 2 3 4 5 6 7 8 9

Trojan Part No. -------

6952853 2117182 2048098 2032040 2117869 2117870 2032040 2032040 2032039 10 2092369 11 2117876 12 2032039 13 2113809 14 2118850 15 15A 2033049 2054765 16 2118849 17 17A 2118177 17B 2118178 2053263 18 2031998 19 2087845 20 2031998 21 2117467 22 2U31561 23 2031395 24 2031621 25 2040073 26 2031617 27 2117407 28 2117402 29 2117407 30 2067433 31 2088290 32 2001992 33 34 2041570 2067435 35 2117869 36 2034287 37 38 2032820 2031473 39 2036816 40 2031617 41 2031390 42 2031450 43 2006298 44 2118314 45

Faun Part No.

Description Radiator (Incl. Item 2)(See Page 44-45) Cap Shroud, Fan Hose (Supercedes 2002872) Clamp, Hose Hose Tube Clamp, Hose Clamp, Hose Clamp, Hose Hose Tube, By Pass Cl amp, Hose Hose Nipple, Beaded Bushing (N.!.) Clamp, Hose Hose (Supercedes 2117868) Tube (To Thermostat Hsg) (N.l.) Quad Ring (N.!.) Bushing, Reducer (Corr. PIN) Elbow Hose Elbow Rod, Radiator Brace Bolt Washe r, Lock Nut Nut, Jam Nut Washer Bushing, Rubber Washer Nut Stud Bushing, Rubber Washer Nut Hose Plug Clip (Corr. PIN) Bolt Washer, Lock Nut Washer, Lock Bolt Plug, Water Pump Housing Val ve, 0r a i n

Revision 2 - September, 1985

Qty.

-

1 1 1 2 1 1 2 2 2 1 1 2 1 1 1 2 1 I

1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 2 2 2 2 2 6 6 1 1

41


lROd. .

42


TROIAN ENGINE COOLING SYSTEM (CD) Item

1

2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37A 37B 37C 38 39 40 40A 41 42 43 44 45 46

Trojan Part No.

REF 6952612 2117181 2032959 2031450 2117467 2031561 2031395 2031621 2040073 2031617 2117407 2117402 2117407 2067433 2088290 2001992 2041570 2067435 2032040 2002872 2032040 2118027 2032041 2032039 2092369 2117876 2032820 2031473 2036816 2031617 2032039 2113809 2088090 2032039 2118029 2118022 2078676 2031473 2036816 4600896 2031987 2119702 2031996 2053264 2084210 2101109 NIA N/A 2031996

Faun Part No.

Description

Radiator (Incl. Item 2) (See Page 45) Cap Shroud, Fan Washer, Lock Bolt Rod, Radiator Brace Bolt Washer, Lock Nut Nut, Jam Nut Washer Bush i ng, Rubber Washer Nut, Lock Stud Bushing, Rubber Washer Nut Clamp, Hose Hose Clamp, Hose Hose Clamp, Hose Clamp, Hose Hose Tube, By-Pass Clamp (Corr. PIN) Bolt Washer, Lock Nut Clamp, Hose Hose Nipple Clamp, Hose Hose Tube Clamp (N. I. ) Bo 1t (N. 1.) Lockwasher (N.l.) Hose, Flex (Supercedes 2118028) Adapter Hose (Supercedes 2093847) Elbow (N. I. ) Bushing, Reducer (Supercedes 2053266) Adapter (Supercedes 2031987) Hose (Supercedes 2087443) Not Applicable (Was 2032312) Not Applicable (Was 2033635) Elbow (Supercedes 2032302)

Revision 2 - September, 1985

Qty.

-

1 1

6 6 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1

1 1 1 2 1 1 2 2 2 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 I

-

1

43


TROIAN ENGINE COOLING SYSTEM (CD) Item

Trojan Part No.

47 48 49

REF N/A 2118314

43A

Faun Part No.

Description

Valve (Furnished With Engine) Not Applicable (Was 2034287) Valve, Drain (Supercedes 2006872)

Qty.

-

-

1

Revision 2 - September, 1985


TROd. .

3"'Q 4 I

5

• •

11

44

9

6


TRO.IAN RADIATOR ASSEMBLY

Item

Part No

2117170 6960408 6960411 6952122 6952612 6960404 2031476 2031391 6960409 6960405 2031475 2031474 8t 2031391 8E 2031617 9 696040, 10 696041C 696040E 11 A 1 1A 2 3 4 5 5A 6 7 8 8

Description

Radiator Assembly (Includes Items 1 through 11) Washer, Core Bar, Tapped Hose Cap Tank Assembly, Top Bolt (3/8 - 16 x 1-1/8) Washer, Lock Gasket Side Assembly Bolt (3/8 - 16 x 1) Bolt (3/8 - 16 x 7/8) Washer, Lock Nut Core Assembly Tank Assembly, Bottom Side Assembly

Qty

1 4 1 1 1 1 8 8 2 1 64 12 76 54 1 1 1

45


TROd. .

-

--

--

-

.

---

\lL~_ ::::

-

46


TROIAN FUEL AND HYDRAULIC RESERVOIRS

Item

Trojan Part No.

1 1 1A 1B 1B 2 2A 3 4 5 6

2030894 2031579 2032965 2058996 2041074 2092442 2092441 2092449 2041074 2088197 2089387

6A 7 7 7A 7B 7B 8 9 10 lOA lOB

2089389 2030894 2031579 2032965 2058996 2041074 2077038 2077067 2088358 REF REF 2101984 2097242 6901566 4601282 2096989 2036816 2031391 2031617 2089391 2088331 2067425 2099338 2089390 2067435 2031490 2031391 2031617 2089477 2090883 2101983 2115744 2072697 2072696 2039493 6750769 2077833

11

12 13 14 15 15A 15B 15C 16 17 17A 18 19 20 21 21A 21B 22 23 24 24A 25 25A 25B 26 27

Faun Part No.

Description

Bolt Bolt Washer, Flat Nut Nut Filter Assy. (Incl. Item 2A) Gasket (N.!.) Pl ate, Cover Nut Screw, Shoulder Valve Assy., Pressure Relief (Incl. Items 5, 6A, & 18 thru 20) Plate, Capture Bolt Bolt Washer, Flat Nut Nut Gasket Cap, Fue 1 Gauge, Fue 1 Screw (Furni shed W/Fue 1 Gauge) Gasket (Furnished W/Fuel Gauge) Tank Assy., Fuel Gasket Plug, Drain Cover (Supercedes 2097243) Stud Washer, Flat Washer, Lock Nut Sp ace r , Pipe Rod, Threaded Locknut Spring P1ate, Val ve Locknut l:3o1t Washe r, Lock Nut Plug, Magnetic Drain Screen Tank Assy., Hydraulic Gauge, Oil Level (N.!.) Glass Assy., Sight (Incl. Items 25A & 258) Glass, Sight '0' Ring '0' Ring Cap Assy. (Incl. Item 26)

Revision 2 - September, 1985

Qty.

3 1 3 3 1 2 4 2 2 1 1 1 3 1

3 3 1 1 1

1

-

1 1 1 1 8 8 8 8 2 2

2 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1

47


TROdAN

9

I 6

7 TP3004

FUEL TANK AND LINES (GM) Item

Part No

1 2

------2117959

3 4

5 6 7 8

9 10 11

48

-------

2079161 2038470 -------

2087519 2091838

-------

2091258 2031988

Description

ElbOW. 90 0 (Furn. W/Engine) Hose Assembly Not Applicable Elbow, 90 0 Elbow 90 0 Reservoir Fuel (See Page 46-47) Hose Assembly Elbow 90 0 Engine Assembly (See Page 28-30) Hose, Pump to Strainer (N.I.) Adapter, Straignt (At Pump) (N.I.)

Qty


TROd. .

12

I

13

~

6142

FUEL TANK & LINES (CD) Description

Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

------- Reservoir, Fuel (See Page 46-47) ------- Filter, Fuel (See Page 32-34)

2031475 2031391 2038470 2087449

-------

2032011 2118021

-------

2031960 2031960

-------

2118117

-------

2033386

Bolt Washer, Lock Elbow Hose, Return Elbow (Furn. W/Engine) Elbow Hose Elbow (Incl. Item 11) (Furn. W/Engine) OIRing OIRing Elbow (Incl. Item 12)(Furn. W/Engine) Hose Elbow (Furn. W/Engine) Plug

Revision 1 - January, 1982

Qty

-

4 4

1 1

-

1 1

-

1 1

-

1

-

1

49


TROd. .

1

3

4

I

5

11

15

14

11

13 TP3047

50


TROIAN ETHER START KIT

Item

Part No

A

2118121

A 1 2 3 4 4A 4B 4C 5 6 7 7A 7B 8 9 10

2118122 6954737 2096475

-------

2031427 2031615 2031389 2031616 6851829 2036555 2031519 2031393 2031619 2093923 2051065 6954324 6851830 11 6851831 11 12 2053376 13 2031427 13A 2032958 13B 2031389 13C 2031615 14 ------15 ------16 6954738 17 6960431 17 6954997 18 2314833 18A 2062302 19 -------

Description

Kit, Ether Start (GM)( Inc l. Items 1, 4-6, 10, 11, 16 & 17) (Corr. PIN) Kit, Ether Start (CD) (Incl. Items 1, 4-6, 10, 11, 16 & 17) Switch, Push Wire Assembly Switch, Ignition (See Page 54-55) Stud Nut, Wing Washer, Lock Nut Clamp Cylinder Bolt Washer, Lock Nut Bracket Terminal Tube, Nylon Atomizer (Includes 1 Each of Item 14, 15 ) (GM) Atomizer (Includes·l each of Item 14, 15) (CD) Bushing, Reducer Bolt Washer, Flat (N.!.) Washer, Lock Nut Fitting (N.S.S.) (Order Item 16) Sleeve (N.S.S.) (Order Item 16) Fitting, Valve Valve Assembly (GM) Valve Assembly (CD) Sleeve, Neoprene Terminal, Male Spade (N.I.) Wire Assembly (See Page 56-58)

Revision 1 - January, 1982

Qty

1 1 1 1

-

2 2 2 4 1 1 2 2 2 1 1 1 1 1 1 2 2 2 2

-

1 1 1 1 1

-

51


TROd. .

...--------1 '@_ ..-----2 .. ~

V'_~3 '---4

11 10 9 T!"2368

52


TRO.IAN LIGHTS AND MOUNTING

Item

Part No

A B 1 lA 2 3 4 C

2060809 2048130 6951120 6951121 6950508 6951356 2051982 2074852

5 6 7 7P 7B 8 9

6952580 6950846 2031517 2031393 2031619 6950847 2032982 2081491 2074851

10

11 12 13 13

695257~ 204823~

2034911

Description

Qty

Light, Stop 1St Tail (Incl. Items 1, 21St 3) L Lignt, Rear Work (Incl. Items 1,2, I\, 4) 2 Frame 4 Screw 12 Retainer 4 Lamp (Red) 2 Lamp (Clear) 2 Lamp Assy., Flood (Incl. Items 5,6,8,9,12 1St 13) (Top) (Optional) 2 She 11 Assy. 4 4 Bushing, Pivot Bolt (Optional) 4 4 Washer, Lock (Optional) Nut (Optional) 4 Wasner 4 Nut 4 Bracket Assy., Lignt (Optional) 2 Lamp Assy., Headlignt (Incl. Items 5, 6, 8, 9, 12 I\, 13)(Bottom) 2 Retainer 4 Lamp, Headlignt (Bottom) 2 Lamp, Floodlight (Top) 2

53


IROd" ,...

It) ,...

CD

54

Revision 1 - January, 1982


TROIAN INSTRUMENT PANEL

Item

1 2 3 4 5 6 6A 6B 7 8 9

10 11

12 13

14 15 16 17

Trojan Part No.

2117763 2104338 2104337 2110362 2104981 2108721 2033082 2031996 2104982 2108717 2097713 4600186 2048300 2042896 2062644

-------

2095358 2096649 2107201 2303387

Faun Part No.

Description

Qty.

Pane 1, Instrument Nut, Retaining (N.I.) Bolt, Instrument Panel Mounting (N.I.) Gauge, Engine Oil Pressure Gauge, Engi ne Temperature Gauge, Transmission Oil Pressure Coupling Adapter Gauge, Transmission Temperature Ammeter Gauge, Air Pressure Hourmeter (Supercedes 2096368) Switch, Clutch Cut-Out Air Switch, Starter Switch, Battery Switch, Ether Start (See Page 50-51) Switch, Emergency Steer (Optional) Light, Emergency Steer Indicator (Optional) Bulb Switch, Toggle ~ Lights

r 5 5

Revision 2 - September, 1985

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Item

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Trojan Part No.

REF 2033414 6960397 6960400 2033412 REF 2091446 2120084 2032962 2031393 2031619 2044426 2083437 2056197 2113877 2031425 2031389 2031615 2096093 REF 2083984 2096400 REF 2051082 2094747 2096383 REF REF 2035671 2078482 REF 2118290 2092557 2036101 6950888 2031863 2118289 2032859 2079410 2091550 2038628 2031389 2031615 2083863 2097974 2078482 REF 2096399 REF REF

Faun Part No.

Description

Qty.

Pump, Fuel (Furnished W/Engine) Cable, Engine Ground Starter (GM) Starte r (CD) Cab le, Battery Battery (6 Volt - 170 AMP HR) Hold Down Assy., Battery (N.I.) Bolt (Battery Tie Down)(Supercedes 2091140) Washer, Flat Lockwasher Nut Grommet, Rubber Switch, Low Pressure Wire Assy. Buzzer Bolt (Buzzer to Instrument Pane 1) Lockwasher Nut Wire Assy. (Supercedes 2083982) Switch, Toggle (See Page 54-55) Wire Assy. Wi re Assy. Hourmeter (See Page 54-55) Insulator (Hourrneter) (N.!.) Wire Assy • Wire Assy. Panel, Instrument (See Page 54-55) Gauge, Trans. Temperature (See Page 54- 55) Switch, Pressure Wire Assy. Dash1ight (See Page 54-55) Harness, Front Wiring (Supe rce de s 2096637) Block, Termi na 1 Screw (Terminal Block to Frame) Lockwasher Nut Harness, Headlight (Supercedes 2096636) Clip, Wire Connector Circuit Breaker, Gang Bolt (N.I.) Breaker to Pane 1 Lockwasher (N.I.) Nut (N.!.) Wi re Assy. Wire Assy. Wire Assy. Switch, Starter (See Pages 54-55) Wire Assy. Switch, Battery (See Pages 54-55) Switch, Ether Start (See Pages 50-51)

1 1 1 3 4 1 4 4 4 4 2 1 1 1 2 2 2 1

Revision 2 - September, 1985

-

1 1

-

2 1 1

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1 1

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1 1 2 2 2 1 2 4 1 2 2 2 1 2 1

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57


TRDlAN BATTERY & WIRING

Item

34 35 36 37 38 38A 38B 38C 380 38E 39 40 41 42

Trojan Part No.

2046238 REF 2115021 2078489 2048655 2048656 2048657 2031450 2031616 2031390 2094750 2046559 REF 2117935 2118288 REF 43· 44 2084846 2107464 45 2117538 2117539 4601815 45A 6960012 2117936 46 47 2067530 2057559 2097384 48 49 2088439 50 2113880 2088438 51 2118295 2088440 52 2111 048 53 2303297 54 REF 55 2117934 56 2118291 2117937 57 58 2052079 58A 2120039 58B 203607~ 58C 6950888 2050203 59 59A 2115042 20561Sl7 60 2105372 61 REF 62 REF 63 REF 64 REF 65 REF 66 58

Faun Part No.

Qty.

Description

Switch, Stop Light Panel, Instrument (See Pages 54-55 ) Re 1ay, Horn Wire Assy. Horn Bracket, Horn (N.I.) Nut, Horn to Bracket (N.L) Bo 1t (N. 1.) Nut (N.!.) Lockwasher (N.I.) Wire Assy. Sleeve, Rubber Switch, Neutral Start (See Page 125) Harness, Main Wiring (CD) Harness, Main Wiring (GM) Ether Start (See Pages 50-51) Wi re Assy. Alternator (42 Amp) (Incl. Item 45A) Alternator Kit, 70 Amp (GM) Alternator Kit, 70 Amp (CD) Alternator Kit, 75 Amp (CD) Regulator (42 Amp) Harness, Tail Light Cable, Battery (CD) Cable, Battery (GM) Cab le, Battery Wire Assy. Switch, Magnetic Wi re Assy. Wire Assy. Wire Assy. Resistor & Bracket Wi re Assy. Wire Assy. (CD Only) Harness, Auxiliary Main (CD) Harness, Auxiliary Main ( GM) Wire Assy. Circuit Breaker Nut, Clip Screw Lockwasher Re 1ay Caps, Insulating Wi re Assy. Wire Assy. Back-Up Alarm (Se8 Page 169) Connector, Heater Option Headlights (See Page 53) Lights, Work (See Page 53) Lights, Stop & Tail (See Page 53)

1

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Revision 2 - September, 1985


TROIAN 8ATTERY & WIRING

Item

67 68 69 70 71

Trojan Part No.

2118296 2118292 2096475 2096383 4602568 REF

Faun Part No.

Description

Wi re Assy. , Alternator (CD) Wire Assy. , Alternator (Gf"1) Wire Assy. Wire Assy. Wire Assy. Switch, Limit (See Page 169)

Revision 2 - September, 1985

Qty.

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Faun Part No.

Description Valve, Main Control (See Page 66-73) Connector, Strain Relief Connector, Watertight (N.I.) (For SIN 20-2118 & Lower Terminal (Thru SIN 20-2118) Sleeve (Thru SIN 20-2118) Harness (Thru SIN 20-2118) Harness (SIN 20-2119 & Up) Harnes, Bucket Switch Switch, Proximity Switch, Proximity Harness, Hoist Switch Block, Terminal

Revision 2 - September, 1985

Qty.

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TRIIIAN MAIN HYDRAULIC SYSTEM

Item

Trojan Part No.

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Faun Part No.

Description

Qty.

Pump, Main (See Page 78-79 ) Adapter, Pump Mount Gasket Coupling Snap Ring Stud (Not As III ustrated) Nut Washer, Lock Washer, Flat Reservoir Main Hydraulic (See Page 46-47) Valve, Main Control (See Page 66-73) Adapter, Test Port (N.I.) Cap (N. I.) Mainifold Assy. Washer, Lock Bolt Manifold Assy. Washer, Lock Bolt Cylinder, Lift (See Page 82-83) Bracket, Front Frame Hose Bracket, Rear Frame Hose Clamp, Hose Hose Tube Hose Tube, Suction OIRing Ha lf, Fl ange Washer, Lock Bolt Hose OIRing Ha lf, Flange Washe r, Lock 130 lt OIRing Ha 1f, Fl ange Not Applicable Not Applicable Hose OIRing Half, Flange Washer, Lock Bolt Nut (N. I.) OIRing Half, Flange Not Applicable Not Applicable

1 1 1 1 1 4 4 4 4

Revision 2 - September, 1985

-

1 1 1 4 4 1 4 4

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TROIAN MAIN HYDRAULIC SYSTEM Item

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Trojan Part No.

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2031477 2090951 2093728 2033314 2031391 2031477 2072631 207U814 2031391 2031477 2072631 2072631

Faun Part No.

Description

Adapter, Straight Hose O'Ring Half, Flange Not Applicable Not Applicable Hose O'Ring Ha lf, Flange Washer, Lock Bolt Nut (N. 1.) O'Ring Half, Flange Washer, Lock Bolt Hose (Supercedes 2093137) O'Ring Half, Flange Washer, Lock Bolt Nut (N.1.) O'Ring Ha If, F1ange Washe r, Lock Bolt Hose O'Ring Ha lf, F1 ange Washer, Lock Bolt O'Ring Half, Flange Washer, Lock Bolt Hose O'Ring Half, Flange Washer, Lock Bolt O'Ring Ha If, Flange Washer, Lock Bolt O'Ring O'Ring

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Revision 2 - September, 1985


TROIAN TOOLS

Item

A 1 2 3 4 5 6 7 8 9 10 11

Trojan Part No.

2062739 2082071 2094069 2062207 2062738 2062737 2039106 2030342 2072266 4601380 4601460 4601463

Faun Part No.

Description

Gun Assembly, Grease (Incl. Items 3, 4, 5) (Opt i ona 1) Wrench, Main Pivot Pin Socket, Wheel Nuts Gun, Grease (Optional) Hose (Opt i ona 1) Coupler, Hydraulic (Optional) Wrench, Wheel Bearing Nut (Optional) Handle (Used with Item 2 & 6) Wrench, Chain Socket Wrench, Wheel Nuts Key, Metric Hex (22 MM) Key, Metric Hex (12 MM)

Qty.

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1

DECALS (Not Illustrated) 1

6956083 6956084

Kit, Decal (GM) Kit, Decal (CD)

1 1

PAINT (Not Illustrated 1 2 3 4 5 6 7 8

6960207 6960208 6960209 6960213 6960210 6960211 6960212 6960214

Black (I U. S. Ga 1. ) Yellow (lU.S. Gal.) Red (1 U. S. Ga 1. ) Yellow Primer (1 U.S. Ga 1. ) Black (12 oz. Aerosol Can) Yellow (12 oz. Aerosol Can) Red (12 oz. Aerosol Can) Yellow Primer (12 oz. Aerosol Can)

Revision 2 - September, 1985

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TROJAN BUCKET CYLINDER HYDRAULIC SYSTEM

Item

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Trojan Part No.

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Faun Part No.

Description

Flange Half Bolt Washer, Lock '0' Ring Hose Hose Manifold, R.H. Rear Bolt Washer, Lock '0' Ring 'U' Bolt (Includes Items 12 & 13) Not Applicable Nut Manifo 1d, R.H. Front Flange, Half Bolt Washe r, Lock '0' Ring Bolt Washer, Lock '0' Ring Cylinder, R.H. Bucket (See Page 80-81) Hose Hose Flange Half Bolt Washer, Lock '0' Ring Bolt Manifold Assembly Mount, Rubber Manifo 1d, L.H. Rear Bolt Washer, Lock '0' Ring Hose Hose Manifo 1d, L.H. Front Bolt Washer, Lock '0' Ring Flange Half Bolt Washer, Lock '0' Ring Valve, Main Control (See Page 66-73) Cylinder, L.H. Bucket (See Page 80-81)

Revision 2 - September, 1985

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TROIAN MAIN CONTROL VALVE ASSEMBLY (2 - SPOOL) (FOR MACHINES THRU SIN 20-2118) Item

Trojan Part No.

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Faun Part No.

Description

aty.

1 Valve Assy., Main Control (Incl. Items 1 thru 87) thr ~ 66) Valve Assy., Bucket Circuit Relief (Incl. Items 61 1 (& 68 thru 76) pl) (Incl. 1 each of Items 48 thru Check, Anti-Cavitation 2 (& 53 thru 60) 4 Bolt 4 Washe r, Lock (N.!.) 1 ·0· Ring 1 Pl ate, Cover 4 Washe r, Lock 4 Bolt 4 Bolt, Inlet Plate 4 Washer, Flat (N.I.) 4 Bolt, Outlet Plate (N.I.) 4 Washer, Flat (N.I.) 4 Washer, Lock (Inlet Plate) 4 washer, Lock (Outlet Plate)(N.I.) 1 P1 ate, In let 1 Plate, Outlet (N.!.) 1 ·0· Ring (Inlet Plate) '1 ·0· Ring (Outlet P1ate)(N.I.) 1 Body, Valve (N.S.S.)(Order Item A) 1 Poppet 1 Spring 1 Seat, Pi lot 1 ·0· Ring 1 Poppet 1 Spring 1 ·0· Ring 1 Cap 1 Screw, Adjusting 2 Washer 1 Nut, Acorn 1 Nut, Jam 1 Seal 1 Wiper 1 Plate, Retaining I Plate, Retaining (N.!.) 1 Spring 4 Bolt 4 Washer, Lock 1 Check Check (Order Item A) Spring (Order Item A) Piston (Order Item A) ·0· Ring (Order Item A) Cap (Order Item A) 1 Check 1 Spring Plunger (Order Item A)

Revision 2 - September, 1985

67


TRDlAN MAIN CONTROL VALVE ASSEMBLY (2 - SPOOL) (FOR MACHINES THRU SIN 20-2118) Item

Trojan Part No.

*37 2035425 38 6750071 *39 6751484 *:40 6751485 41 6751480 41A 6751478 42 6750073 43 2031427 43A 2031389 44 6752090 NSS 45 *46 2035425 47 6750071 *48 2039190 49 ------50 6750799 *51 6750800 52 2031461 52A 2031390 53 ------54 6752084 55 6752085 *56 2039483 57 6752083 58 6750383 *59 6750800 60 6750799 61 6750056 62 6750406 63 2033517 64 6750050 65 6750057 66 6750035 67 2031461 671 2031390 68 ------*69 6750991 *70 2039492 71 6752922 72 6752079 73 6752543 74 6752080 *75 6750668 76 6752081 77

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Faun Part No.

Qty.

Description '0' Ring Eye, Plunger Seal Wiper Plate, Retaining Plate, Retaining (N.L) Spring Bolt Washer, Lock Check Plunger (Order Item A) '0' Ring Eye, Pl unger '0' Ring Not Applicable Plug '0' Ring Bolt Washe r, Lock Housing (N.S.S.)(Order Item 1) Check Spring '0' King Cap .Plug '0' Ring Plug Cap Washer Nut, Jam Screw, Set Spring Poppet Bolt Washer, Lock Housing (N.S.S.)(Order Item B) '0' Ring '0' Ring Seat Seat, Pilot Check Spring '0' Ring Plug Not Applicable '0' Ring Bolt Washer, Lock Oetent, Electrical (Hoist Spool)(See Page 74-76) Cap

1 1 1 1 1 1 1 4 4 1

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Revision 2 - September, 1985


TROIAN MAIN CONTROL VALVE ASSEMBLY (2 - SPOOL) (FOR MACHINES THRU SIN 20-2118) Item

Trojan Part No.

*82 2007972 83 6751248 84 6751482 84A 2031389 85 REF 86 6751479 *87 6751284

Faun Part No.

Description

'0' Ring Seat, Re 1ief !:lolt Washer, Lock Uetent, Electrical (Bucket Spool)(See Page 74-76) Pl ate Seal

Qty.

1 1 4 4

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* Inc 1uded in Seal Kit PIN 6955865.

Revision 2 - September, 1985

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Faun Part No.

Description

Valve Assembly, Control Valve Assy., Bucket Circuit Relief - 1000 PSI (Incl. 1 Ea of Items 61-66 & 68-76) Valve Assy., Hoist Circuit Relief - 3000 PSI (Incl. 1 Ea of Items 61-66 & 68-76) Seal Service Kit (Items *) Check, Anti-Cavitation (Incl. Items 48-51 & 53-bO lEa) Bolt .. Lockwasher Note: Items 2-9 Are Not Applicable Body (Order Item A) Check Spring Seat Pilot o Ring Poppet Spring -,. .--. o Ring Cap Screw, Adjusting Washer Nut, Acorn Nut, Jam Seal Wiper Plate, Retaining Plate, Retaining (N.!.) Spring Bolt Lockwasher Check Check (Order Item A) Spring (Order Item A) Piston (Order Item A) o Ring (Order Item A) Cap (Order Item A) Check Spring

Revision 2 - September, 1985

Qty.

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TROIAN IYJAIN CONTROL VALVE ASSEMBLY (FOR MACHINE SIN 20-21t9 & HIGHER) Item

Trojan Part No.

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Qty.

Description

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Revision 2 - September, 1985


TROIAN MAIN CONTkOL VALVE ASSEMBLY (FOR MACHINES SIN 20-2119 & HIGHER) Item

Trojan Part No.

78* 79 79A 80 81 82* 83 84 84A 85 86 87*

2039190 6751482 2031389 REF 6751253 2007972 6751248 6751482 2031389 REF 6751479 6751484

Faun Part No.

Description

o Ring

Bolt Lockwasher Detent, Electrical (Hoist Spool) (See Page 73B) Plug o Ring Seat Bolt Lockwasher Detent Electrical (Bucket Spool) (See Page 73B) Plate Seal

Revision 2 - September, 1985

Qty.

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TROJAN HOIST DETENT

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TROIAN ELECTRICAL DETENT ASSEMBLY (FOR MACHINES SIN 20-2119 & HIGHER) Item

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Trojan Part No.

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Faun Part No.

Description

Detent Assy., Hoist Spool Electrical Detent Assy., Bucket Spool Electrical Cap, End Re t a i ne r, Ri ng o king o Ring Washer Armature Spacer, Hoist Detent Spacer, Bucket Detent Spring Spacer Spring, Hoist Detent Only Cap, Hoist Detent Cap, Bucket Detent Retainer, Spring, Hoist Detent Retainer, Spring, Bucket Detent o Ring Plate Coil Assemb ly, Hoi st Detent Coil Assembly, Bucket Detent Connector Spacer Bolt Spacer, Bucket Detent Only Spacer, Bucket Detent Only Receptac le Screw Housing

Qty.

1 1 I

1 1

1 1 1 1 I

1 1 1 1 1 2 1

1 1 2 1 4 1 1 1 1 1 4 1

* Included in Seal Service Kit 4602692

Revision 2 - September, 1985

73B


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41

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TP2899

i i


TROIAN ELECTRICAL DETENT ASSEMBLY (FOR MACHINES THRU SIN 20-2118) Item

Trojan Part No.

A

6752091

B

6752109

6752092 6752290 6752096 6752101 6751261 6752107 6752108 6752095 6750730 6752102 6752104 6752100 6752097 6752103 13 *14 6751484 6751479 15 *16 2035425 17 6752093 18 6751237 19 6752105 20 6752106 6751237 21 6752099 22 23 6752094 6751482 24 24A 2031389 6752102 25 26 6752098 6752098 27 28. 6752102 6752111 29 30 6751482 30A 2031389 6752099 31 6751237 32 33 6752105 34 6751237 35 6752110 *36 2035425 37 6751479 38 6751484 39 ------6752103 40 6752097 41 6752113 42 6752104 43 1 lA 2 *3 4 5 6 7 *8 9 10 11 12

Faun Part No.

Description

Detent Assy. Elect. (Hoist Spool) (Inc 1. Items 1- 13 & 15- 26) Detent Assy. Elect. (Bucket Spoo 1) (Incl. Items 27-37 & 40-52A Cap S1ee ve (N. 1. ) Retainer Sea 1 Washer Ring, Retaining Screw, Set Cap, End '0' Ring Coil Assembly Capscrew Spacer Washer Armature '0' Ring Plate '0' Ring Cap Retainer, Spring Spring Spring Retainer, Spring Spacer Housing Capscrew Washer, Lock Coi 1 Assemb ly Spacer Spacer Coi 1 Assembly Housing Bolt Washer, Lock Spacer Retainer, Spring Spring Reta i ner, Spring Cap '0' Ring Plate '0' Ring Valve Assembly, Main Control (See Page 66-73) Armature Washer Spacer Capscrew

Revision 2 - September, 1985

Qty.

I

1 1 1 1 1 1 1 1 1 1 1 1 I

1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1

-

1

1 1 1 75


TRDlAN ELECT~ICAL DETENT ASSEMBLY (FOR MACHINES THRU SIN 20-2118)

Item

Trojan Part No.

44 6752112 *45 6750730 46 6752095 47 6752108 48 6752107 49 675126150 6752114 51 6752096 52 6752092 52fJ 6752290

Faun Part No.

Qty.

Description

1

Spacer '0' Ring Cap, End Screw, Set Ring, Retaining Washer Sea 1 Retai ner Cap S1ee ve (N. I. )

1 1

1 1

1 1 1 1 1

* Included in Seal Kit #6955865 (2 Spool Valve) #6955866 (3 Spool Va 1ve)

,

76

Revision 2 - September, 1985


TROd. .

TP2960

768


TROJAN IViAIN CONTROL VALVE ASSEMBLY (3 Spool) (FOR MACHINES THRU SIN 20-2118) (Optional) Item

Trojan Part No.

A B

2093136 6752928

Valve, Main Control (Inc]. Items 1 - 108) Valve Assy. Bucket Circuit Relief (Incl. Items 74 - 88

6752116 6955725 6955727 2031427 2031389 6750210 6750047 6750211 2035425 6750067 6752118 6751257 6751486 6751484 6751253 2007972 6751248 6751252 2001946 6751249 6750089 6750035 6750057 2007972 6751254 6751247 6750406 2033517 6750907 6750071 2035425 6750428 6750068

Check, Anti-Cavitation (Incl. Items 93-97 & 99-105) Kit, Service (Inc1. Items 77, 90, 106 & 107) Kit, Service Seal (Inc1. Items 80, 87, 106 & 107) Screw, Cap Washer, Lock Cover P1 ug, Bleeder Cap '0' Ring Retainer, Spring Spring Plate, Retaining Ring, Back-Up Seal Cap 'a' Ring Seat Poppet, Re 1 Spring Seat, Pi lot 'a' Ring Poppet Spring '0' Ring Cap Screw, Adjusting Washer Nut Nut, Acorn Eye 'a' Ring Spring Check Plunger (N.S.S.)(Order Item A) Check Spring Screw, Cap Washe r, Lock Plate, Retaining Plate, Retaining Wiper Sea 1 Sea 1 PIa te, Re t a i ne r Detent, Electrical (Bucket Spool) (See Page 74-76) Screw, Cap Washer, Lock

C

o

E 1

1A 2 2A 3

*4 5 6 7 8

*9 10 ik 11 fk12 13

14 *15 *16 17 18 *1~

20 21 22 23 24 25 *26 27 28 29 30 31 32 32A 33

34 *35 *36 *37 38 39 40 40A

6750068 6750428 2031427 2031389 6751480 6751478 6751485 6751484 6751484 6751479 6751482 2031389

Faun Part No.

Description

90 - 92 & 106 - 108)

Revision 2 - September, 1985

Qty. I

1

2 1 1

4 4 1 1 1

1 2 1 1 1 1 1 1 1 I 1 1 1 1 I 1 1 1 2 1 I 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1

4 4

76C


TRDlAN MAIN CONTROL VALVE ASSEMBLY (3 Spool) (FOR MACHINES THRU SIN 20-2118) (Optional) Item

41 41A 42 43 *44 45 46 46A 46B *47 *48 49 50 51 52 52A 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 69A 70 71 *72

*73 74 75 76 77

78 79 *80 81 82 83 84 85 760

Trojan Part No.

6751482 2031389 6751479 6751484 2031461 2031390 6751484 6751485 6751478 6751480 6752119 2031427 2031389 6752089

6752088 6750428 2035425 6750071 6750071 2035425 6752090 6750073 2031427 2031389 6751480 6751478 6751485 6751484 6750056 2033517 6750050 6750035 2039J90

6752922 6752543

Faun Part No.

Qty.

Description

Screw, Cap Washer, Lock Detent, Electrical (Hoist Spool) (See Page 74-76) Plate Sea 1 Body, Valve (N.S.S.)(Order Item A) Check, Anti-Cavitation (N.S.S •• )(Order Item C) Screw, Cap Washer, Lock (N.!.) Seal Wiper Plate, Re t a i ni ng Plate, Retaining Spring Screw, Cap Washer, Lock Check Check (N.S.S.)(Order Item A) Spring (N.S.S.)(Order Item A) Piston (N.S.S.)(Order Item A) '0' Ring (N.S.S. (Order Item A) Cap (N.S.S.)(Order Item A) Check Spring Plunger (N.S.S.)(Order Item A) '0' Ring Eye, Plunger Eye, Pl unger '0' Ring Plunger (N.S.S.)(Order Item A) Check Spring Screw, Cap Washe r, Lock Plate, Retaining Plate, Retaining Seal Seal Nut, Acorn Nut, Jam ,Screw, Adjusting Poppet Housing (N.S.S.)(Order Item B) Not Applicable '0' Kiny

4 4

2 4 4 1

1 1 1 1 4 4 1

1 1 4 4 1 1 1 1 1 1 1 1

2

Not Applicable Not Applicable Not Applicable Seat, Pilot Check Revision 2 - September, 1985


TROIAN rviAIN CONTROL VALVE ASSEfvlBL Y (3 Spool) (FOR MACHINES THRU SIN 20-2118) (Optional) Item

86 87 88 89 89A 90 91 92 *93 94 95 96 97 98 98A 99 100

~101

102 103 104 105 1<106 n07 108

Trojan Part No.

6752080 6750668 6752081 2031461 2031390 6750057 6750406 6750406 2039190

-------------

6750800 6750799 2031461 2031390 6752084 6752085 2039483 6752083 6750383 6750800 6750799 6750991 2039492

-------

Faun Part No.

Description

Spring Ring, Square Cap Screw, Cap Washer, Lock Spring Washer Washer '0' Ring Not Applicable Body (N.S.S.)(Order Item C) Ring, Square Plug Screw, Cap Washer, Lock Check Spring '0' Ring Cap Plug king, Square Plug '0' Ring '0' Ring Seat (N.S.S.) (Order Item B)

Qty.

1 1 1 4 4 1 1 1 2

-

1 1 4 4 1

1 1

1 1 1 1 1

1

-

* Included in Seal Kit PIN 6955866.

Revision 2 - September, 1985

76E


TROIAN

TP1960

76F


TROIAN MAIN CONTROL VALVE ASSEfvlBL Y (3 SPOOL) (FOR MACHINES SIN 20-2119 & UP) (Optional) Item

Trojan Part No.

A B

2119678 4602661

C

4602665

0

6752116 6955725 2031427 2031389 6750210 6750047 6750211 2035425 6750067 6752118 6751257 6751486 6751484 6751253 2007972 6751248 6751252 2001946 6751249 6750089 6750035 6750057 2007972 6751254 6751247 6750406 2033517 6750907 6750071 2035425 6750428 6750068 NSS 6750068 6750428 2031427 2031389 6751480 6751478 6751485 6751484 6751484 6751479 REF

E 1 1A 2 2A 3 4* 5 6 7 8 9* 10 11* 12* 13 14 15* 16* 17 18 19* 20 21 22 23 24 25 26* 27 28 29 30 31 32 32A 33 . 34 35* 36* 37* 38 39

Faun Part No.

Description

Valve, Main Control (Incl. Items 1 - 108) Valve Assy. Bucket Circuit Relief (Incl. Items 74-88, 90-92, & 106-108) (1000PSI) Valve Assy. Hoist Circuit Relief (Incl. Items 74-88, 90-92 & 106-108) (3000PSI) Check, Anti-Cavitation (Incl. Items 93-97 & 99-105) Kit, Service (Incl. It~ms 77, 90, 106 & 107) Screw, Cap Washe r, Lock Cover Plug, Bleeder Cap o Ring Retainer, Spring Spring Plate, Retaining Ring, Back-Up Sea 1 Cap o Ring Seat Poppet, Re 1 Spring Seat, Pi lot o Ring Poppet Spring o Ring Cap Screw, Adjusting Washer Nut Nut, Acorn Eye o Ring Spring Check Pl unger (Order Item A) Check Spring Screw, Cap Washe r, Lock Plate, Retaining Plate, Retaining Wiper Seal Sea 1 P1ate, Re t a i ne r Detent, Electrical (Bucket Spool) (See Page 738)

Revision 2 - September, 1985

<

Qty.

1 1 1 2 1

4 4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

-

1 1 4 4 1 1 1

1 1 1

-

76G


TRDlAN MAIN CONTROL VALVE ASSEMBLY (3 SPOOL) (FOR MACHINES SIN 20-2119 & UP) (Optional) Item

40 40A 41 41A 42 43 44* 45 46 46A 46B 47* 48* 49 50 51 52 52A 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 69A 70 71 72* 73* 74 75 76

Trojan Part No.

6751482 2031389 6751482 2031389 REF 6751479 6751484 NSS NSS 2031461 2031390 6751484 6751485 6751478 6751480 6752119 2031427 2031389 6752089 NSS NSS NSS NSS NSS 6752088 6750428 NSS 2035425 6750071 6750071 2035425 NSS 6752090 6750073 2031427 2031389 6751480 6751478 6751485 6751484 6750056 2033517 6750050 6750035 77 NSS 78 N/A 79 80* 2039190 81 N/A N/A 82 N/A 83 76H

Faun Part No.

Qty.

Description

Screw, Cap Washer, Lock Screw, Cap Washer, Lock Detent, Electrical (Hoist Spool) (See Page 73B) PI ate Seal Body, Valve (Order Item A) Check, Anti-Cavitatoion ( Order Item D) Screw, Cap Washer, Lock (N.I.) Seal Wiper Plate, Retaining Plate, Retaining Spring Screw, Cap Washer, Lock Check Check (Order Item A) Spring (Order Item A) Piston (Order Item A) o Ring (Order Item A) Cap (Order Item A) Check Spring Plunger (Order Item A) o Ring Eye, Pl unger Eye, Pl u'nger o Ring Pl unger (Order Item A) Check Spring Screw, Cap Washe r, Lock Plate, Retaining Plate, Retaining Wiper Seal Nut, Acorn Nut, Jam Screw, Adjusting Poppet Housing (Order Item B or C) Not Applicable o Ring Not Applicable Not Applicable Not Applicable

4 4 4 4

-

1 1

-

-

4 4 1 1 I I 1 4 4 1

-

-

1 I

-

1 1 1 1

-

1 I

4 4 1 I I I

1 I

1 1

-

-

2

-

Revision 2 - September, 1985


TROIAN MAIN CONTROL VALVE ASSEMBLY (3 SPOOL) (FOR MACHINES SIN 20-2119 & UP) (Optional) Item

Trojan Part No.

84 85 86 87* 88 89 89A 90 91 92 93* 94 95 96 97 98 98A 99 100 101* 192 103 104 105 106* 107* 108

0752922 6752543 6752080 2039493 6752081 2031461 2031390 6750057 6750406 6750406 2039190 NIA NSS 6750800 6750799 2031461 2031390 6752084 6752085 2039493 6752083 6750383 675udOO 6750799 6750991 2039492 NSS

Faun Part No.

Description

Seat, Pi lot Check Spring o Ring Cap Screw, Cap Washer, Lock Spring Washer Washer o Ring Not Applicable Body (Order Item D) Ring, Square Plug Screw, Cap Washer, Lock Check Spring o Ring Cap Plug Ring, Square Plug o Ring o Ring Seat (Order Item 1:3)

Qty.

I

1 1 1 1 4 4 1 1 1 2

-

1 1 4 4 1 1 1 1 1 1 1 1 1

-

* Included in Sea 1 Kit PIN 4602682

Revision 2 - September, 1985

76J


TRO..AN

8

1

6

TP2904

5

AUTOMATIC HOIST CUT-OUT

Item

Part No

1 lA lB 2 2A 2B 2C 3 4 5 6 7 8 9

2031819 6950888 2032957 2031481 2031391 203296C 2031617 209382E 209370f

Description

Screw Wasner, Lock Washer, Flat (N.!.) Bolt Washer, Lock Washer, Flat Nut BloCK, Actuating Magnet, Round Bar 2093721 Pin, Spring ------ Switch, Limit (See Automatic Hoist Cut-Out Detent) ------ Connector (See Automatic Hoist Cut-Out Detent) Wire (See Automatic Hoist Cut-Out) -----2108971 Tag, Caution (N.I.)

Qty

2 2 2 1 1 1 1 1 1 1

-

-

1

77


TROd. .

1

I 2

567

3

8

9

4

18

17

16

15

14

13

12 TP27<M·

78


TA.O.IAN MAIN HYDRAULIC PUMP ASSEMBLY

Item

Part No

Descri pt ion

Qty

A B C 1 2 3 3A 3B 4 5 6 7 8 9 10

2093593 6955635 6800763 6800340 6800393 6800831 6800338 6800837 6800403 6800342 6800333

Pump Assembly, Hydraulic (Incl. Items l-19A) Kit, Service (Incl. Items 1, 2, 4, 5, 6, 8, 11, 14, 16, 18) Kit, Gear (Incl. Items 9 & 15 Matched Set) Ring, Snap Seal Flange Ball (N.r.) Plug (N.r.) 'a' Ring Ring, Back-Up Ring, Retainer Not Applicable Plate, Pressure Gear (N.S.S.) (Order Item C) Bearing (N.S.S.) (Order Item A) Dowel Ball Body (N.S.S.) (Order Item A) Plate, Isolation Bottom Idler (N.S.S.) (Order Item C) Plate, Isolation Top Bearing (N.S.S.) (Order Item 3) '0' Ring Screw, Cap Wasner Sleeve, Pump Drive (N.l.) Ring, Drive Sleeve Retaining (N.!.)

1 1 1 1 1 1 1 1 2 2 2

11

12

-------

6800332 -------

-------

6800339 6800395

13

-------

14 15 16 17 18 19

6800336

19~

6800341

20 21

------6800335 ------6800831: 6800392

204381<; 2061574

-

2 1 2 2 1 1 1 1 1 1 1 8 8 1 1

79


TROd. . \

\

l107L

80


TRILIAN BUCKET CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item

Part No

A B

2109577 2109581 6953493 2030225 2064334 2109580 2313522 2109545 2109555 2110339 2308048 2109546 2072634 2109548 2109582 2109552 2314062 2313311 2314237 2109550 2313732 211605c 20400SC 201577£

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Description

Cylinder Assembly - Bucket (Incl. Items 1 - 24) Kit, Service (Includes Items 6, 8-11, 17 and 19-23) Ring, Retaining Fitting, Grease Bearing, Spherical Body Assembly (Incl. 2 of Item 1, 2 of Item 2 & 1 of Item 3) Locknut (See Note) Bearing, Piston Rear Piston, Cylinder '0' Ring, Rod Seal, Piston Bearing, Piston Front '0' Ring, Spacer Spacer, Rod Rod Assembly (Incl. 2 of Item 1, 1 of Item 2 & 1 of Item 3) Nut, Cartridge Plug, Nylon Setscrew Wiper, Rod Gland, Rod Seal, Rod '0' Ring, Dust Seal Ring, Back-Up '0' Ring, Tube Bearing, Rod 210955~ 2110311 Washer NOTE:

Qty

1 1 4 3 2 1 1 1 1 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1

Torque Item 5 to 1150 lbs. - ft. (Oiled)

81


TAO....

~

llD8L

82


TROJAN LIFT CYLINDER ASSEMBLY (Two Cylinders Used Per Machine; Quantity Shown Is For One) Item

Trojan Part No.

2109472 2314247 2109481 2081363 2 6953492 3 2313963 4 2313975 5 2314255 6 2083325 7 2313974 8 2110323 9 10 2314266 2109441 11 2064334 12 2109480 13 14 6953493 2030225 15 16 2314251 17 2314062 18 2314265 19 2103125 20 2314264 2116480 21 2313966 22 2314294 23 24 2313938 2110340 25 26 . 2110319 A B 1

Faun Part No.

Description

Cylinder Assembly, Lift (Incl. Items I through 26) Kit, Service (Incl. Items 5,7-10, 19, 21-25) Body Assembly (Includes Items 2, 3 & 1 of Item 15) Bearing, Spherical (Shank) Ring, Retaining Locknut (See Note) Bearing, Piston Rear Pi stan, Cyl i nder Seal, Piston Bearing, Piston Front ·0· Ring, Rod ·0· Ring, Spacer Spacer, Rod Bearing, Spherical (Rod) Rod Assembly (Includes Items 12, 14 & I of Item 15) Ring, Retaining Fitti ng, Grease Nut, Cartridge Plug, Nylon Screw, Set Wiper, Rod Gland, Rod Sea 1, Rod ·0· Ring, Dust Seal Ring, Back-Up ·0· Ring, Tube Beari ng, Rod Washer NOTE:

Revision 2 - September, 1985

Qty.

1 1 1 1 2 1 I 1 1 1 2 I 1 1 1 2 2 1

2 2 1 1 1 1 1 1 1 1

Torque Item 4 to 2100 lbs. - ft. (Oiled)

83


TROd. .

9 10

14

13

15

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26

25 24

23

22

21

20

19

11

17 TP2779

84


lRO.IAN VALVE CONTROLS

Item

Part No

1 2 3 4 5 6 6 7 8 9 9A 9B 10

2077719 2048821 6950131 2077717 2077767 2079927 2079928 2033537 2077762 2031454 2031390 2031616 2077759 2077720 2032838

11

12 13 14 15 16 16P 16E 17 18 19 20 21 22 23 24 241

24E 25 26

-------

2033514 2077570 2031533 2031619 2031393 2093141

-------

2031769 201055E

------------2086821 203147~

2031391 203161,

------

207776C

Description

Bearing Tnrust Spacer Seal Bearing, Needle Lever Assy., Hoist Control (Incl. 2 of Items 3 ~ 4) Knob, Tilt Knob, Hoist Nut, Jam Lever Assy., Bucket (Incl. 2 of Items 3 ~ 4) Bolt Wasner, Lock Nut Bar, Lock Bearing, Rod End Clamp Not Applicable Nut Clevis Bolt Nut, Lock Washer, Lock Spacer Valve Assy., Main Control (See Page 66-73) Pin, Cotter Pin, Clevis Not Applicable Not Applicable Cable, Control Bolt Washer, Lock Nut Console, Valve Control (See Page 8-10) Shaft

Qty 4

1 4 4 1 1 1 2 1 2 2 2 1 2 1

-

2 2 4 4 4 4

-

2 2

-

-

2 2 2 2

-

1

85


• ROd. .

1

9

20 19

18

10

11

16 TP2953

86


TROIAN VALVE CONTROLS (3 Spool Valve) (Optional) Item

1 2 2 2 3 4 5 6 7 8 9

10 11

llA 11 B 11 C 12 13

14 15 16 17 17

18 19 20 20A 208 21 22 22A 22B 23

Trojan Part No.

2077770 2080178 2079928 2079927 2033537 6950131 2077717 2077767 2077762 2077719 2077759 N/A 2031533 2093141 2031393 2031619 REF 2077570 2031769 2010556 2033514 2086821 2086821 REF 2077720 2031475 2031391 2031617 2077760 2031454 2031390 2031616 2032838

Faun Part No.

Description

Qty.

Lever Assy., Aux. (Incl. 2 of Items 4 & 5) Knob, Aux Knob, Hoist Knob, Ti lt Nut, Jam Seal Beari ng, Need le Lever Assy., Hoist (Incl. 2 of ItBm 4 & 5) Lever Assy., Tilt (Incl. 2 of Item 4 & 5) Bearing, Thrust Bar, Lock Not Applicable Bolt Spacer (N.r.) Washer, Lock Nut, Lock (N.r.) Valve, Main Control (See Page 76C - 76G) Clevi s Pi n, Cotter Pin, Clevis Nut Cab le, Aux Cable, Hoist & Tilt Cover, Console (See Page 8- 10) Be ari ng, kod End Bolt Washer, Lock Nut Shaft Bolt Washer, Lock Nut Clamp, Cable (iL r.)

1 1 1 1 3

Revision 2 - September, 1985

0

6 1 1 4 1

-

4 4 4 4

-

3 3 3 3 1 2

-

3 2 2 2 1 3 3 3 1

87


TRDlAN

TIRES AND WHEELS (FOR MACHINES SIN 20-1998 - 21.18) Item

Trojan Part No.

2096687 2096688 2030210 2 2A 2030204 *3 ------4 2031145 5 2031146 2031147 6 7 2031148 A 1

Faun Part No.

Description

Qty.

Wheel Assy. (Incl. Items 1 & 4 thru 7) Rim Base Assy. Valve Stem Assy. Adapter (N.!.) Tire (20.5 x 25) Flange Band, Bead Seat 10 1 Ring Ring, Lock

4 4 4 4 4 8 4 4 4

* Not Sold for Replacement.

88

Revision 2 - September, 1985


TROIAN

TIRES & WHEELS (FOR MACHINES SIN 20-2119 & UP) Item

Trojan Part No.

A 1 2 2A 3 4 5 6 7

4601459 4601444 2030210 2030204 REF 2031145 2031146 2031147 2031148

Faun Part No.

Description

Whee 1 Assemb 1y Rim Base Assy. Va 1ve Stem Assy. Adapter (N.!.) Tire (Not sold for replacement) Fl ange Band, Bead Seat o Ring Lock Ring

Revision 2 - September, 1985

Oty. 4 4 4 4

4 4 4 4

88A


TROIAN

1

CUSHION VALVE Item

Trojan Part No.

A 2101024 1 6752881 1A 6752598 1B 6750183 1C 2041355 1D 6752600 lE 6752654 IF 6752877

88B

Faun Part No.

Qty.

Description

Cushion Valve Assembly Relief Valve Assy., Differential o Ring (.755) o Ring (.375) o Ring (1.062) Polyurethane Back-Up Ring (1.062)' o Ring (.437) Polyurethane Back-Up Ring (.437)

1 2 2 2 2 2 2 4

Revision 2 - September, 1985


TROIAN

I082L

CUSHION VALVE

Description

Val ve As se mb 1 ~~di' Va lve (~' Sc~Ton (See Note I '0': ~' dge (Inc i .. Item (O~der Item AI

'0' R109, Large

s

A-2CI

Back_~ng, .Small Pl

p,Rlng

to ug, Sea l

I Ring Spring . ' Return Spnng G . Ball ' ulde

Pl ug, Pipe

NOTE:

*

PIN

Revision 2 - September, 1985

2l0~0~~Shlon Valve ~~s~r~~;ng

No Longer Ava~lable, . Complet Wh

89


TROd. .

-

\~~= ~.. -.....--"". ~

\

~~........;::;

~~

90


TROIAN STEERING HYDRAULIC SYSTEM

Item

Trojan Part No.

REF 2043819 lB 2061574 2 2033268 2083723 3 3A 2033537 3B 2031393 3C 2049226 REF 4 2088570 5 2031390 6 2031459 7 7A 2031616 2113074 8 REF 9 REF 10 2083519 11 2083520 12 13 2031559 REF 14 REF 15 16 4601008· 17 4601007 2090876 18 19 2031393 20 2031517 2070772 21 2098674 22 2117795 23 24 2072632 25 2033316 2031392 26 2031500 27 2072631 28 2117797 29 30 2070814 2031391 31 2031477 32 6750674 33 34 2102591 35 6750674 2042661 36 2090957 37 38 2094487 39 2075587 39A 2096199 40 2041342 2031936 41 6750674 42 2092194 43 1 IA

Faun Par'IiNo.

Description

Pump A~sy~, Steering (See Page 98-99) COUpl~l ng. Pump Dri ve (N. I . ) Snap Ri1'fg Gasket Stud r~ot As III ustrated) Nut (N.!.) Washer. lock (N. I.) Washer, Flat (N.!.), Reservoir, Main, Hydraulic (See Page 46-47) Valve, Flow COQtrol Washe r, Lock Bolt Nut (N.!.) Column & ShafV~s~y., Steering Valve, Cushion (See Page 89) Cylinder, Steering (See Page 96-97) Spacer Plate, Retal~i~g BO'h

&racket, Front',Frame Hose (See Page 60-62) Bracket, Rear Frame Hose (See Page 60-62) Manifold (Supercedes 2091334) Manifold (Supercedes 2091333) Cl amp Washer, Lock Bolt Valve, Check Clamp, Hose Hose, Suction OIRing Ha lf, Fl ange Washer, Lock Bolt OIRing Hose Half, Flange Washer, Lock Bolt OIRing Adapter (Incl. Item 33) OIRing Elbow (Incl. Item 35) Hose Tee Cap (Supercedes 2116102) Adapter dlRing Elbow (Incl. Item 40) OIRing Tee (Incl. Item 42)

Revision 2 - September, 1985

Qty.

1 1 1

4 4 4 4

1 2 2 2 1

4 4 4

1 1 1 1 1 1 1 1 1

2 4 4 1 1

2 4 4 1 1 1 1 1 1 1 1 1

1 1 1

91


TRDlAN STEERING HYDRAULIC SYSTEM

Item

Trojan Part No.

44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

2090957 2041342 2031936 2041342 2031936 2090960 2041342 2031936 2090960 2091005 2091004 2118251 2118251 2031961 2101632 2031961 2101632 2031961 2031916 2031961 2031916 2090953 2041342 2031936 2090953 2041342 2031936

92

Faun Part No.

Description

Hose OIRing Elbow (Incl. Item 45) aiRing Elbow (Incl. Item 47) Hose OIRing Elbow (Incl. Item 50) Hose Adapter Adapter Hose (Supersedes 2090961) Hose (Supersedes 2090961) aiRing Adapter OIRing Adapter OIRing Adapter (Inc l. Item 61) OIRing Adapter (Incl. Item 61) Hose OIRing Elbow (Incl. Item 66) Hose aiRing Elbow (Incl. Item 69)

Qty.

1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 . 2 2 2 2 2

Revision 2 - September, 1985


lROd. .

94

Revision 1 - January, 1982


TROIAN OIL COOLER SYSTEM

Item

Part No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

2117171 Cooler Assy. Oil 2031475 Bolt 2031391 Washer, Lock 2031617 Nut ------- Reservoir, Main Hydraulic (See Page 46-47) 2111010 Valve, Relief 2088570 Valve, Flow Control 2032012 Elbow, 90° 2117794 Hose 2117832 Tube ------- Tee (See Page 90-92) ------- OIRing (See Page 90-92) 2117831 Tube 2032866 Clamp 2031391 Washer, Lock 2031475 Bolt 2117794 Hose 2117794 Hose 2077326 Hose 2032001 Elbow, 45° 2053273 Bushing, Reducer 2016302 Tee 2053273 Bushing, Reducer 2032012 Elbow, 90° 2016722 Nipple 2032012 Elbow, 90° 2053273 Bushing, Reducer 2033437 Nipple 2016302 Tee 2053273 Bushing, Reducer 2032001 Elbow 2038546 Nipple

Revision 1 - January, 1982

Description

Qty

1 3 3 3

-

1 1 1 1 1

-

1 4 4 4 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1

95


TROd. .

96


TRO.IAN STEER CYLINDER ASSEMBLY (Two Cy1 inders Used Per Machine; Quantity Shown Is For One) Item

Part No

A B 1 2 3 4 5 6 6A 7 8 9 10 11 12

2117348 2117366 6953471 2077091 6955567 2032987 2117345 2117352 2117350 6750005 2085981 2117344 6953471 2077091 2117365 2030225 2110277 6700701 2117346 2117374 2117351

13

14 15 16 17 18 19 20 21 22 23

Description

Cylinder Assy., Steer (Incl. Items 1 thru 20) Kit, Service (Incl. Items 5, 7, 8, 14 & 16 tnru 20) Ring, Retaining Bushing Body Assy. (Incl. Items 1, 2 & 1 of Item 12) Nut, Lock Ring, Piston Wear Piston WaSher (N.I.) 110 11 Ring Seal, Piston Ring, Wear Ring, Retaining Bushing Rod Assy. (Incl. Items 10, 11 & 1 of Item 13) Fitt i n9, Grease Nut, Cartridge Screw, Set Wiper '0' Ring Stuffing Box 110 11 Ring 670087~ Ring, Back-Up 695350~ 670011 E 110 11 Ring 670143( Seal, Rod 211734( Bearing, Rod

Qty

1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1

97


1

2

3

4

567

8

16

9

15

14

13

12 TP2744

98


.ROdAN STEER PUlViP

""

Item

Part No

Description

Qty

A B C 1 2 3 3A 3B 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19A 20 21

2093592 6955635 6800764 6800340 6800393 6800831 6800837 6800338 6800403 6800342 6800333

Pump, Steer (Includes Items 1 thru 19A) Kit, Service (Includes Items 1, 2, 4, 5, 6, 8, 11, 14, 16 lSI 18) Kit, Gear (Includes Items 9 & 15) Ring, Snap Seal, Crane ILl Style Flange Plug, Pipe (N.I.) Ba 11 (N. 1. ) 10 1 Ring Ring, Back-Up Ring, Retainer Not Applicable Plate, Pressure Gear, Drive (N.S.S.) (Order Item C) Bearing (N.S.S.) (Order Item A) Dowel Ball Body (N.S.S.) (Order Item A) Plate, Isolation Bottom Idler (N.S.S.) (Order Item C) Plate, Isolation Top Bearing (N.S.S.) (Order Item 3) 10 1 Ring Caps crew Washer Sleeve, Pump Drive (N.I.) Ring, Drive Sleeve Retaining (N.1.)

1 1 1 1 1 1 1 1 2 2 2

-------

6800332

-------------

6800339 6800395

-------

6800336 -------

6800335

-------

6800835 6800392 6800347 2043819 2061574

-

2

-

2 1

-

1

1 -

1 8 8 1 1

99


laod. .

2 14

=:

5 6 7

8

,.---9 /

/ 10 11 - - - - - - - - ' ' ' '

TP2214

100


TRILIAN .-

Item

Part No

A 1 2 3 4 5 6 7 8 8A 9 9A 98 9C 10

2046341 6950159 6950160 6950161 6950162 6950163 6950120 2046342 2046338 2034063 2031479 2031391 2098077 2054404

-------

.6950143 lH 2031391 12 2073861 13 203148C 13P 2031391 14 6950121

11

STEERING GEAR INSTALLATION

Descri pt ion

Button Assy., Horn (Incl. Items 1 tnru 7 & 14) Cover, Weatner Button, Horn Cup, Contact Spring Cap, Contact Base, Plate Assy. Nut Wheel, Steering Spinner, Steering Wheel (N.I.) Bolt, Steer Gear to Deck Assy. Washer, Lock Spacer Snim Gear Assy., Steering (See Page 90-92) Bolt, Steer Unit to Column Washer, LoCk Block Bolt Washer, Lock Screw

. Qty

1 1 1 1 1 1 1 1

1 1 2 2 2 AIR

-

1 1 1 2 2 3

101


702

6025


IRILIAN STEERING GEAR ORBITROl UNIT

Item

A 1

2 3 4 5 6

7 8 9

10 11

12 13

14 15 16 17 18 19 20 21 22 23 24 25 26

Description

Part No

2113076 Orbitrol Unit Assembly (Incl. Items 1 tnru 26) 6960043 End Cap 6953267 Capscrew 6960044 Seal 6960037 Gear Set 6960048 Valve Assembly (Incl. Items 6 thru 9) Sleeve (N.S.S.) (Order Item A or 5) Spool (N.S.S.) (Order Item A or 5) 6950136 Pin 6950137 Spring, Centering 6960055 Bushing 6960054 Race, Bearing 6953270 Bearing, Thrust 6950131 Seal 6950132 Seal 6960056 Seal 6960057 Ring, Retaining 6950127 Control, Drive 6960038 Spacer 6960044 Sea 1 6960047 Plate, Spacer 6960049 Retainer, Check Ball 696005C Ball, cneck 6950142 Sea 1 6960051 Seat, Check Ball 6960052 Seal 6960053 Setscrew NOTE:

Qty

1 1 7 2 1 1 1 1 1 6 1 2

1 1 1 1

1 1 1

1 1 1 1 1 1

1 1

Steering Column Assembly is listed On Page 90-92

103


lAOd. .

104

Revision 1 - January, 1982


TROJAN TRANSMISSION HYDRAULIC SYSTEM

Item 1 2 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Trojan Faun Part No. Part No. REF REF REF 2118314 REF 2031477 2031391 REF REF 2031990 2031990 2117794 2117794 2117829 2117830 2032866 2036816 2031391 2031473 2117794 2117794 6750346 2091088 2031961 2031927 2031961 2031927 2117793 2031961 2031927 2031961 2031916 2117792 2032012 2041342 2031914 2105286 2041342 2091093 2032007 2005680 2031996 2039246 2072632 2118201 2033316 2031392 2031500 2095724 6950439

Description

Qty.

Radiator (See Page 44-45) Converter, Torque (See Page 110-113) Transmission (See Page 114-116) Valve, Shut-Off (N.I.) Filter Assy. (See Page 106) Bolt Washer, Lock Gauge, Converter Temperature (See Page s 54- 55) Gauge, Clutch Pressure (See Pages 54- 55) Connector, Straight Connector, Straight Hose Hose Tube Assy. Tube Assy. Clamp Was he r, F1at Washer, Lock Bolt Hose Hose OIRing Tee (Incl. Item 21) OIRing Elbow, 90° (Incl. Item 23) OIRing Elbow, 90° ( Inc 1 . Item 25) Hose OIRing Elbow (Incl. Item 28) OIRing Connector, Straight (Incl. Item 30) Hose Elbow, 90° OIRing Connector, Straight (Incl. Item 34) Hose OIRing Elbow, 90° (Incl. Item 37) Elbow, 90° Hose Elbow, 45° Coupling OIRing Hose Half, Flange Washer, Lock Bolt Elbow, 90° ( Inc 1 • Item 49) OIRing

-

Revision 2 - September, 1985

-

1

-

4 4

-

1 1 1 1 1 1 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 4 1 1

105


TRDlAN TRANSlvJISSION HYDRAULIC SYSTEM

Item

Trojan Part No.

_ Faun Part No.

Qty.

Descri~tion 0

50 51 52

105A

2032014 2112995 2031992

Elbow·, 90° Hose Elbow, 45° .

".

"-

1 1 1

Revision 2 - September, 1985


TROd. .

9------------------+,

8-------------------7--------------------6---------------------./

(./

5-------------------

/1

./

I I

4--~-----------.,1 / V

I

/

----------------------2 ----------------------3

TP3068

TRANSMISSION OIL FILTER ASSEMBLY

Item

Part No

A B 1 2 3

2107722 6955977 6851962 6851331 6851963 6851335

4

5 6 7

8 9

106

-------

6851326 6851328 6851325 6851324

Description

Qty

Oil Filter Assembly (Includes Items 1 through 9) Kit, Oil Filter Element (Includes Items 2, 5, & 8) Housing Assembly Washer, Gasket Bolt, Hex Spring Element (N.S.S.) (Order Item B) Valve Assembly, By-Pass '0' Ring '0' Ring Head Assembly

1 1 1 1 1 1 1 1 1 1

1

Revision 1 - January, 1982


TROIAN

,

5, 4

~l

1--@~ 8-®

9--;

TRANSMISSION MOUNTING Item

1 2 3 4 5 6 7 8 9

Trojan Part No.

REF 2117029 2117028 4601872 2037716 2031396 2031569 2095967 2102286 2067437

Faun Part No.

Description

Transmission Assy. (See Page 114-121) Mount Assy., R.H. Mount Assy., L.H. (SIN 20-1998 - 2118) Mount Assy., L.H. (SIN 20-2119 & Up) Bolt Washer, Lock Bolt Mount, Shock Washer Nut

Revision 2 - September, 1985

Qty.

1 1 1 8 8 4 4 4 4

107


TROd. .

-

.."

~

- Q

-

---..... C"ooI

-\ -

J/

b"

/~

Ji /

.."

/

\l?

V~

aD

~

108


,

TRANSMSSION CONTROLS

Item

Part No

1 2 3 4 5 5A 6 7 7A 8 8A 8B 8C 9 9A 9B 10 11 12 13 14 15 15A 16 16A 16B 17 17A 17B 18 18A 18B 19 19A 19B 19C 19D 20 21 21A 22 23 24 24A 24B 25 25 25A

2033542 2077280 2077290 2045717 2031475 2031391 2073861 2031486 2031391 2031522 2031393 2036818 2031619 2031480 2032960 2031617 2077291 2077071 2108150 2077261 2031373 2031475 2031391 2117941 2031678 2033517 2117942 2031678 2033517 2010556 2032959 2031768 2031525 2032962 2074945 2031393 2031619 2074957 2115152 2031763 2074956 2116964 2031503 2031392 2031618 2078919 2116640 2053358

Deseri pt ion

Handle Shift Lever Assy. Pin, Spring Clamp Bolt Washer, Lock BloCk, Clamp Bolt Washer, Lock Bolt Washer, Lock Washer, Flat Nut Bolt Washer, Flat Nut Block, Guide Bearing, Flange Support Assy. Rod End Nut Bolt Washer, Lock Rod, N-1-2-3-4 Clevis (N.L) Nut, Jam (N.L) Rod F-N-R Clevis (N.L) Nut, Jam (N.L) Pin, Clevis (Not As Illustrated) Washer, Fl at Pin, Cotter Bolt Wasner, Flat Spacer Washer, LOCK Nut Link, N-1-2-3-4 Pin, Clevis Pin, Cotter Link, F-N-R Support Assy. Bolt Wasner, Lock Nut Bellcrank, N-1-2-3-4 (Incl. Item 25A) Bellcrank, F-N-R (Incl. Item 25A) Bushing, Bellcrank (N.I.)

Qty

2 1 1 1

2 2 1 2 4 2 2 2 2 2 2 2 1 1 1 2 2 4 4 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 4 4 2 1 2 2 2 1 1 2

109


~-41

i i

o

1.0

)::0

43

fi.~

21

ck~·

'-44

-~

If 18~

~-13

~

1

I

3

t-~~

2

43

~.

,;r~

, /1--

9

~~8~I

~~.,-10

5~~·~"ji :;;0

ro <

1

6 .$t 12

11

VI

o

::s

c..... III

::s

c

III

~ 1.0 (X)

N

6153


TRDlAN AIR SHIFT (OPTIONAL) (Reverse to Forward) Item

Part No

1 2 3 4 5 6 7 8 9 10

2104362 2104360 2104359 2031429 2031389 2031369 2033514 2077720 2031454 2036814 2031390 2031616 2032007 2101118 2031985 2031985 2314401 2090376 2053265

11

12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32A 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

-------

-------------

2108406 2105639

-------

-------------

-------

-------

2031817 6950888 2097820 2091683 2077717 6950131 2091695 2091696 2112614 2033517 2112615 2112618 2112617 2090894 -------

2093068 2092709 2046559 -------

-------

Description

Air Cylinder Assy. Breather Bracket (Set of 2) Bolt Washer, Lock Nut Nut, Jam Rod End Bolt Washer, Flat Washer, Lock Nut Elbow Hose Adapter, Straight Adapter, Straight Hose Elbow Bushing, Reducer Tee (See Page 134-139) Bushing, Reducer (See Page 134-139) Reservoir, Air (see Page 134-139) Valve, Solenoid Bracket Bolt (See Page 8-10) Washer (See Page 8-10) Washer (See Page 8-10) Nut (See Page 8-10) BOX, Battery (See Page 8-10) Bolt Washer, Lock Lever Assy., Hoist (Incl. Item 32A & 35-42) Lever, Hoist (Incl. Item 33 & 34) Bearing, Needle Seal Wire Wire Switch Nut Knob, Ball Set Screw Boot, Rubber Terminal, Female Spade Switch, Ignition (See Page 54-55) Wire Wire Sleeve Console (See Page 8-10) Transmission Assy. (See Page 114-121)

Revision 1 - January, 1982

Qty

1 1 1 4 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1-

-

1 1

-

-

2 2 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 2

-

109B


TROd. .

• 24-0

25-""(~

26-~

'\

\

\

PUMP AD~ PTOR

/.~/\\\

/\~~ )

---

i

\

6121

cR"'"","" 107106

110


TROIAN TORQUE CONVERTER ASSEMBLY

Item

Trojan Part No.

2116803 2120152 7 2039327 8 6903234 9 6903419 6950226 10 6950225 11 2039326 12 2031391 13 14 2031475 15 2039326 16 6903234 2039327 17 18 6950224 19 2017670 2017670 20 2039280 21 2039281 22 2039282 23 24 6903237 2039284 25 26 6902164 26A 2033087 26B 2034914 6903484 27 2039316 28 6903420 29 6900837 2017670 30 2031391 31 2031480 32 2038032 33 34 6901566 6950117 35 36 6950118 2039311 37 38 2039310 2039304 39 2039312 40 2039309 41 2039308 42 43 2038589 44 6902856 2031391 45 46 6901271 46A 2033515 47 6901965 48 6902476 2039300 49 50 6903238 A

Faun Part No.

Description

Converter Assy., Torque (C272.1-63) (Thru SIN 2U-~UI)I)) Converter Assy., Torque (C272.1-67)(S/N 20-2089 & UP) Stop, Valve OIRing Piston Spring, Inner Spring, Outer Pin, Roll Washe r, Lock Bolt Pin, Roll OIRing Stop, Valve Valve, Regulator (I nc l. Items 7-12, 15-17 1St 21) Plug Plug Seat, Safety Valve Plunger, Safety Valve Spring OIRing Gasket Breather Coupling (N.!.) Nipple (N.!.) Gear, Pump Drive Snap, Ring Housing, Converter (Thru SIN 20-2088) Housing, Converter (S/N 20-2089 1St Higher) Plug Washer, Lock Screw, Oil Baffle Plug Plug Beari ng Spacer Bearing Snap, Ring Shaft Snap, Ring Washer Snap, Ring Sleeve, Charging Pump Gasket Washer, Lock Stud Nut (N. I. ) Pump, Charging Nut, Output Shaft Washer OIRing

Revision 2 - September, 1985

Qty. I

1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 3 3 1 4 3 3 3 3 3 3 3 3 1 1 3 3 3 1 1 1 1 111


TROIAN TORQUE CONVERTER ASSEMBLY

Item

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 112

Trojan Part No.

2031498 2031392 2022477 2039297 2033516 2031392 6902475 2039287 6903242 2039344 6900788 6900787 6901534 6900789 6902481 6900836 6900785 6901535 6900786 2039275 6903263 2039293 6900781 2039302 6903267 6903266 2039290 6903485 2031519 2035686 2039269 2039323 2039262 2039263 6901395 6901396 2039275 6903486 2039319 6902093 6902173 2036817 2030811 6903053 2039270 6903054 6901794 2039324 2039261 6902438

Faun Part No.

Qty.

Description

Bolt Washer, Lock F1 ange Seal, Oil Nut Washer, Lock Retainer, Bearing Stud OIRing Beari ng Snap, Ring Shaft, Output Gear, Output Shaft (For SIN Lower than 20-2088) Gear, Output Shaft (For SIN Higher than 20-2089) Bearing Snap, Ring Snap, Ring Gear, Turbine (For SIN Lower than 20-2088) Gear, Turbi ne (For SIN Higher than 20-2089) Snap, Ring Beari ng Ring, Piston Shaft, Turbine Stator Support & Sleeve Assy. Spring, Piston Ring Expander Ring, Piston Snap, Ring Gear, Hub Bolt Washer, Lock Turbine Hub, Turbine Snap, Ring Snap, Ring Reaction Member Spacer Snap, Ring Bearing Hub, Impe ller OIRing Impe ller Washer Bolt Baffle, Oil OIRing Sea 1 OIRing ~nap, Ring Beari ng, Impe ller Cover Cover, Impeller (Incl. Item 99)

3 3 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 1 I

1 1 1

1 1 1 1 1 1 8 8 1

1 1 1 1 1 1

Revision 2 - September, 1985


TROJAN TORQUE CONVERTER ASSEMBLY

Item

99 100 101 102

Trojan Part No.

2039325 6902166 6903520 6950168 2079785 4606502

102A 103 104 105 106 107 114 115 116

6903514 2039262 2039321 2039322 2031391 2031475 6902856 REF 6902172

Faun Part No.

Description

Qty.

Sleeve Bolt (For SIN Lower than 20-20(8) Bolt (For SIN Higher than 20-2089) Washer, Flat (For SIN Lower than 20-2088) Ring Gear, Kit (Incl. Items 100 & 101) (SIN 20-1998-2089) Ring Gear, Kit (Incl. Item 100) (For SIN Higher than 20-2089) Backing Ring (For SIN 20-2089 & Higher) Snap, Ring Washer Bo It Washe r, Lock 130 lt Gasket Adaptor (See Page 60-62 and 90-92) Bolt

1 16 32 16 1

Revision 2 - September, 1985

1

1 1 8 8 24 24

1

-

12

113


TROd. .

66

/ 6122

114


TRILIAN TRANSMISSION ASSEMBLY (R28482-500) Item

A 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Part No

Description

Transmission Assembly ------- Not Applicable 6902476 Nut 2039300 WaSher 2035400 '0' Ring 6901976 Flange, Input 6901576 Seal 6900788 Ring, Retainer 2047022 Bearing 6900788 Ring, Retainer 6901566 Plug 6901577 Cover Assy. ( Inc l. Items 12-17, 19-22, 27 & 28) 2003450 '0' Ring 6901580 Tube 6901581 Clip 2031390 WaSher, Lock 2031449 Bolt 6901579 Tube, Reverse 2049101 Breather 6903077 Sleeve 6901583 LOCK 2031390 Wasner, LocK 2031449 Screw 6901648 Shaft, Input 6901574 Bearing 6903454 Gear, Input Shaft 6900785 Ring, Retainer 6901068 Sleeve 6901068 Sleeve 6901365 Spring, Detent ,6901365 Spring, Detent 6902598 Bolt 2031391 Washer, Lock ------- Valve, Control (See Page 124-125) 6901679 Gasket 2039490 Ball, Detent 2039490 Ball, Detent 2031505 Bolt 2031392 Wasner, Lock 6950188 Plug 6950187 Gasket 2031501 Bolt 2031392 Washer, Lock 6901206 '0' Ring 6901068 Sleeve 6901591 Tube, Low Speed Pressure 2031392 Washer, Lock 2031498 Bolt 6901596 Pi n, Dowe 1 6901598 GasKet 2116802

Qty

1

-

1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 1 2 2 2 2 1 1 1 1 1 1 1 1 9 9

-

1 1 1 4 4 1 1 4 4 1 1 1 5 5 2 1 115


.NO.I. . TRANSMISSION ASSEMBLY (R28482-500) Item

Part No

Description

Qty

50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

6903487 2037636 2031392 6901206 6901068 6902434 2031392 2040814 6903441 2031498 2031392 6901211 2033384 2033384 6901599 6950187 6901844 2005266 2036814 6901589 6902527 6750183 6901592 6901068 6901206 6901068 6901594 6900788 6902828 6901035 6900788 2030768 6901588 2007972 6901584 2039343 6901590

Cover Bolt Washer, Lock '0' Ring Sleeve Stud Washer, Lock Nut Plug Screw Washer, Lock Plug Plug Plug Screen Gasket Case & Tube Assy. (Incl. Items 44, 45, 54, 68-73, 75-83 & 86) Plug Washer Clip Tube, Suction '0' Ring Tube, 4th Speed Pressure Sleeve '0' Ring Sleeve Tube, Lube Ring, Retainer Oil Distributor & Plug Assy. Ball Ring, Retainer Bolt Wasner '0' Ring Gasket Pin, Dowel Rivet

1 13 13 1 1 2 2 2 1 5 5 1 1 1 1 1 1 1 1 1 1 1 1

77

78 79 80 81 82 83 84 85 86

116

1

1 1 1

1 1 1

1 2 1 1 1 2 1


TROd. .

118


TROIAN TRANSMISSION CLUTCH AND GEAR GROUP

Item

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Trojan Part No.

2039354 6901573 2047022 6901573 6902045 6901613 6903457 6901607 6901613 6901608 N/A 6956094 NSS 6903456 REF 6901622 6901603 6901604 6956094 NSS 6901609 6901612 6901607 6901606 6901610 6901612 6902046 6901611 6903528 6901607 6956094 NSS 6901604 6901603 6901622

------6903456 6%6094 NSS N/A 6901608 6901613 6901607 6903457 6901613 6902045 6901573 6901619 6901618 6901573

Faun Part No.

Description

Ring, Piston Ring, Retainer Bearing Ring, Retainer Beari ng Snap, Ring Gear, Dri ven Ring, Oil Baffle Snap, Ring Beari ng Not Applicable Snap, Ring Washer Kit Retainer (Order Item 12) Washer Cl utch Assy., Reverse & 3RD (See Page 122-123) Retai ner Spring Retai ner Snap Ring Washer Kit Snap, Ring (Order Item 19) Bearing Snap, Ring Ring, Oil Baffle Gear, 3RO Spacer Snap, Ring Bearing Beari I1g Gear, Second Ring Oil Baffle Snap, Ring Washer Kit Retainer (Order Item 31) Retai ner Spring Reta i ner Cl utch Assy., Forward & Second (See Page 122-123) Washer Snap Ring Washer Kit Snap, Ring (Order Item 38) Not App 1i cab le Bearing Snap, Ring Ring, Oil Baffle Gear, Driven Snap, Ring Beari ng Ring, Retainer Ring, Locating Beari ng Ring, Retainer

Revision 2 - September, 1985

.

Qty.

3 1 1 1 1 1 1 1 1 1

1 7

-

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

1 1 1

-

7 1

-

1 1 1 1 1 1 1 1 1 1 119


TRDlAN TRANSMISSIO~-CLUJ(H AND GEAR GROUP

Item

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77

78 79 80 81 82 83 84 85 86 87 88 92 93 94 95 96 97 98 99 100 101 102 120

Trojan Part No.

2039354 6901627 6901633 6901632 6955639 6901624 6903458 6901607 6901625 6956094 NSS 6901604 6901603 6901622 REF 6903459 6901615 6903460 6903461 6901641 6903462 6903463 6901631 6903464 2031391 2031476 6903441 2039492 6903465 6901641 6901639 6901640 N/A 6901649 6901651 6901650 2031394 2031538 NOTE: 2015816 6902012 6901658 6903466 6903467 6901663 6900812 6900811 6901662 6901661 2031538

Faun Part No.

Qty.

Description

3 1 1 1 1 1 1 1 1 1

Ring, Piston Beari ng End Plate, Bearing Beari ng Ring, Retaining Bearing Gear,~J9w

Ring, Oil _Baffle Ring, -'Retainer Snap Ring Washer Kit Retaine-y. (,grder Item 60) Retai ner Spbng

-

1 1 1

Ret~iner

Clutch Assy., Low (See Page 122-123) Ge-ar, Dri ve Retatner Beari ng Ring, Locating Lock- la 11 PJat&~ Bearing Retaining Bolt Gasket Ca~,~ear Bearing

Washer, Lock Bolt Plug '0' Ring Ring, Piston Ball Bearing Ring, Locating Not Applicable Nut Gasket Cap, Beari ng Washer, Lock Bolt Items 89 - 91 Not Applicable '0' Ring Cup Cone Spacer Shaft, Output Nut Washer '0' Ring Flange, Output Sea 1 Bolt

-

1 1 1 1 1 1 3 1 1 5 5 1 1 1 I

1 1

-

1 1 1 4 4

-

1 1 1 1 1 1 1 1 1 1 4

Revision 2 - September, 1985


TROd. . TRANSMISSION CLUTCH AND GEAR GROUP

Item

Description

Part No

2031394 103 104 6901660 6901664 105 105A 6901665 105B 6901666 105C 6901667 106 6903468 6901658 107 6901657 108 2033312 109 2039190 110 6901659 111 2031394 112 2031541 113 ------114 115 ------6901647 116 6901646 117 118 6902991 6901646 119 120 6901645 121 6901710 122 6903469 123 6901645 6901646 124 125 6901604 6901603 126 127 6901622 128 6901607 129 2039350 130 2039351 6901975 131 2039353 132 133 6901602 134 2039339 135 6901601 6901642 136 137 6903470 138 6901643 139 6903471 140 6903472 141 6900808 142 6903473 143 6900811 144 6900812 145 6901663

Wasrler, Lock Cap Shim ( . 004) Snim ( .007) Snim (.010) Shim (.020) Gear, Output Cone Cup 10 1 Ring 10 1 Ring Cap, Rear Bearing Wasner, Lock Bolt Not Applicable Not Applicable Ring, Piston Ring, Retainer Bearing Ring, Locating Bearing Spacer Gear, 4th Bearing Snap, Ring Retainer Spring Retainer Ring, Oil Baffle Ring, Retainer End, Plate Disc, Inner Disc, Outer Piston Ring, Seal Ring, Seal Ring, Retainer Snaft, Idler Drum, 4th Key Gear, Idler Seal Flange, Brake 10 1 Ring Wasner Nut

Qty

4

1 AIR AIR AIR AIR 1 1 1 1 1, 1 4 4

-

3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6

1 1 1 1 1 1 1 1 1 1 1 1 1

121


TROd. .

II I

1 2 3 4

LOW CLUTCH GROUP

()--

---0-:

I I

1234 5678 ,------------------------------------------------------------------I 12 11 10 9

'I

I I I

REVERSE & 3RD CLUTCH GROUP

I(}-1234 12

o

I

567 11 10 9

1-------- ---- - ---- ---- -- -----------------I

: I

I

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I I I I

FORWARD & 2ND CLUTCH GROUP

122

6124


TICIJ.IAN CLUTCH GROUPS

Item

Descri pt ion

Part No

Qty

Low C1utcn Assembly 1 2 3 4 5 6 7 8

2039350 2039351 6901621 2039353 6901602 2039339 6901601 6903474

Ring, Retainer End Plate Di sc, Inner Disc, Outer Piston Ring, Seal Ring, Seal Drum 1St Snaft, Low Speed

1 1 9

9 1 1 1 1

Reverse 1St 3RD 1 2 3 4 5 6 7 8

9 10 11

12

203935C 690299~

690347: 203935 690347E 203933S 690160 6903471 203935 690197~

203935, 690160,

Ring, Retainer End, Plate Disc, Inner Disc, Outer Piston Ring, Seal Ring, Seal Drum 1St Snaft, Reverse & 3RD End Plate Disc, Inner Disc, Outer Piston

2 1 6 6 1 2 2 1 1 6 6 1

Forward & Second 1 2 3 4 5 6 7

203935( 690299;

8

69034n

9 10

203935

11

12

690347~

203935 690347( 203933( 690160 690197~

203935 690160

Ring, Retaining End Plate Disc, Inner Disc, Outer Piston Ring, Seal Ring, Seal Drum & Shaft, Forward & Second End Plate Disc, Inner Disc, Outer Piston

2 1 6 6 1 2 2 1 1 6 6 1

123


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21

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DECLUTCH fORWARD &REVERSE

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10

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6125

124


TRO.IAN TRANSMISSION CONTROL VALVE

Item

1

2 3

4 5 6 7

8 9

10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Part No

Description

6902048 Sea 1, 0 i 1 2061574 Ring, Retainer 6901372 Wasner 6901671 Spool, Valve 6903479 Valve Assy., (Incl. Items 1-9, 15, 16, 18, 19, 20) 2039490 Ball, Detent 6901391 Switcn, Neutral 2046604 Plug 6750674 ·0· Ring Not Applicable 6903480 Plug 6903481 Wasner 6901365 Spring 2039490 Ball, Detent 6903451 Plug 6901673 Spool (Incl. Item 15) 6901676 Spacer 6901372 Wasner 2061574 Ring, Retainer 6902048 Seal, Oil 695019: Housing, Piston (Incl. Items 22-30) 695019C Plug ·0· Ring 202246~ 203949..; ·0· Ring 695065E Ring, Glyd 6950651 Piston Housing, Piston 695019~ 2039371 Seal 6900791 Seal 203948..; ·0· Ring Spool 690167 Spring 690167~

Qty

1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1

1 1 1 1 1 1 1

125


TRDlAN

6126

MODULATOR VALVE ASSEMBLY Item

Trojan Part No.

A 1 2 3 4 5 6 7 8 9

6902853 6903482 6750674 4600529 6902603 NSS NSS NSS 6902601 6903483

Faun Part No.

Description

Valve Assembly, Modulator (Incl. Items 1-8) Plug '0' Ring Spring, Outer Spring, Inner Spool (Order Item A) Body (Order Item A) Spool (Order Item A) Spring Gasket

Revision 2 - September, 1985

Qty.

1

4 4 2 2

-

2 1

127


TROd. .

\

3

1l38L

128


TROIAN PARKING BRAKE (FOR MACHINES SIN 20-1998 - 2118)

~--~----~-----T--------------------------------------~--~ Trojan Faun Item

Part No.

A 1 2 2A 3 4 5 6 6A 6B 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30A 30B

2098498 2110953 2031519 2117970 2098380 2030798 2032980 6602366 6602368 6602369 2037587 6602373 6602362 6602360 6602374 6602379 6602380 6602381 6602370 6602375 6602371 6602363 6602382 6602376 6602377 6602378 6602361 6602362 6602383 6602384 6602385 6602364 2031616 2053602 2032007 2314403 2088786 2037641 2110377 2067425

31 32 33

Description

Part No.

Brake Assy., Disc (Incl. Items b tnru L'::I) Bracket, Caliper Mount Bolt -,' Shim Di sc, Brake Bolt (Brake Disc to Flange) Locknut Shoe .& Lining Assy., Brake (Incl. Items 6A & 6B) Li ni ng Rivat' Sc r..e.yl. Cap Was.t:ler, Lock Bushi'ng Arm, R.H. Front (Incl. Item 8) Rod , Lever Pin, Clevis Pi n, Cotter Pin Spring Retai ner Pin Spring Washer Nut, Spheri ca 1 Nut Arm, R.H. Rear (Incl. Item 23) Bushing Screw Nut Bracket Screw Nut Grease Fitting Adapter (N. I.) Tube Assy., Grease (N.!.) Tube Assy., Grease (N.I.) Bolt Stud Nut

Revision 2 - September, 1985

Qty. I

1 3 3 1 8 8

2 2

16 2 2 2 1 1 1

2 2 2 1

2 2 1 2 1 1 1 2 2 2 1 2 2 2 2 1 1 4 4

4

129


TROd. .

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c:::»

3

19-5 --4

@

t 15

12

14-

TP2303

130


TRILl. . PARKING BRAKE LEVER ASSEMBLY

Item

Part No

A D

2098047 6955995

1

lA 2 3 4 5 6 7 8

9

10 11

12 13

14 15 16 17 18 19 20

21

Description

Qty

Lever Assembly (Incl. Items 1 tnru 21) Knob Repair Kit (Incl. Items 1 tnru 3) Knob (N.S.S.)(Order Item A) Pin (N.I.)(N.S.S.)(Order Item A) WaSher, Spring (N.S.S.) (Order Item B) O'Ring (N.S.S.)(Order Item B) Handle Assembly, Lever (N.S.S.)(Order Item A) WaSher, Spring (N.S.S.)(Order Item A) Pin (N.S.S.)(Order Item A) Not Applicable Spacer (N.S.S.)(Order Item A) Bracket AssemDly, Pivot (N.S.S.)(Order Item A) Spacer (N.S.S.) (Order Item A) Rivet (N.S.S.)(Order Item A) 2031764 Pin, Cotter 6960007 Pin Bracket, Mounting (N.S.S.)(Order Item A) 2036815 WaSher, F1 at Link (N.S.S.)(Order Item A) Tube Assemoly, Adjusting (N.S.S.)(Order Item A) Screw, Adjusting (N.S.S.)(Order Item A) WaSher, Spring (N.S.S.)(Order Item A) Ring, liE" (N.S.S.) (Order Item A) WaSher, Flat (N.S.S.)(Order Item A)

131


1~~\

,

132


TROIAN (FO~

Item

1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24

Trojan Part No.

REF 2031473 2031391 REF REF REF 2080231 2033514 2108994 2033515 2072243 2010556 2031769 2110952 2036822 2031771 2111150 2088967 2010556 2031769 2031771 2036818 2036822 2032859

Faun Part No.

PARKING BRAKE LINKAGE MACHINES SIN 20-1998 - 2118) Description

Lever, Brake (See Page 130- 131) Bolt Lockwasher Pin, Clevis (Furnished W/Item 1) Washer (Furnished W/Item 1) Pin, Cotter (Furnished W/Item 1) Clevi s Nut, Jam Cable, Brake Nut, Jam Clevi s Pin, Clevis Pin, Cotter Bellcrank Assembly Fl atwasher Pi n, Cotter Link Spacer Pin, Clevis Pin, Cotter Pin, Cotter Flatwasher F1atwasher Clamp

Revision 2 - September, 1985

Qty.

-

2 2

-

-

-1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

133


TROIAN

16

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133A

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TROJAN PARKING BRAKE LINKAGE (FOR MACHINES SIN 20-2119 & HIGHER) Item

Trojan Part No.

1 2 3 4 5 6 7 8 9 10 11 12 12A l3 l3A 13B 14 15 16 17

REF 2031473 2031391 4601834 2080231 2033514 2072243 REF 2033515 2010556 2031769 4601445 2030795 4601899 4601438 1695505 2031538 2031394 REF REF

Faun Part No.

Description Lever Assy., Brake (See Page l30-l31) Bolt Lockwasher Cable, Brake Clevis Nut C1evi s Clevi s (See Page 131) Nut Pin, Clevis Cotter Pi n Di sc, Brake Bo lt (N. 1. ) Brake Assy., Disc Bracket, Caliper Mount Pad Bolt Lockwasher Cotter Pin (See Page 131) Washer (See Page 131)

Revision 2 - September, 1985

Qty.

-

2 2 1 1 1 1

-

1 1 1 1 8 1 1 2 7 7

-

l33B


TROd. .

\

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134


TROIAN AIR COMPRESSOR PIPING (G.M. ) Item

1

2 3

4 5 6 7 8

9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41 42 43 44 45 46 47

48 49

Trojan Part No.

2108538 6954995 6953649 6851998 6852018 2031770 6953650 6952080 6953648 2031519 2031498 2035345 6950929 2106030 2031390 2031454 2034383 2048604 2031390 2031452 2032039 2108477 2117986 2039465 2032296 2038470 2096709 2054598 2089953 2033386 2030739 2300918 2082646 2005266 2030739 2032295 2314544 2038471 REF N/A 2033448 4600366 2034221 2084210 2104709 2031985 2046601 2034239 2031390

Faun Part No.

Description

Compressor Gasket Hub, Drive Key Nut Pi n, Cotter Coupling Disc, Drive Bolt, Self-Locking Bolt Bolt Plug, Pipe Gasket Plate, Compressor Intake Lockwasher Bolt Gasket Manifold, Discharge Lockwasher Bolt Cl amp, Hose Hose, Compressor Air Intake Tube Nipple, Hose Elbow, 90° Adapter, 90° Hose Assembly - Compressor to Air Reservoir (Supercedes 2108479) Va 1ve, Check Tee Plug, Pipe Reducer Reservoir, Air Valve, Drain Plug, Pipe Reducer Elbow, 90° Hose Assembly - Brake Valve Adapter, Straight Valve Assembly, Brake (See Page 144-145) Not Applicable Nipple, Pipe Tee Valve, Pressure Relief Adaptor, Straight Hose Assembly - Governor to Air Reservoir Adaptor, Straight Governor, Air Gasket Lockwasher

Revision 2 - September, 1985

Qty. I

1 1 1 1 1 1 1 4

4 1 1 1 1

2 2

2 1 1

2 2 2 I 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2

135


TROIAN AIR COMPRESSOR PIPING (G.M.) Item

Trojan Part No.

50 51 52 53 54 55 56 57 58 59 60 60A 60B

2031461 N/A 2033033 2054765 2049929 2076596 2053266 2035713 2113297 2032868 2307580 2032007 2301387

Faun Part No.

Qty.

Description

Bolt Not App 1i cab le Nipple, Hose Clamp, Hose Hose - Compressor Cooling Water Supply Nipple, Hose Reducer Ni pp 1e, Hose Hose - Cooling Water Return Clamp, Insulated Hose, Compressor Oil Supply (N.!.) Elbow (At Compressor)(N.I.) Tee (At Engine)(N.I.)

2

-

1 4 1 1 3 2 1 2 1 1 1

.

136

Revision 2 - September, 1985


TROd. . .

138

123456189

10

11

12 13

21

21

11

1.

14

11

15

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TROIAN AIR COMPRESSOR PIPING (CD) Item

Trojan Part No.

1 N/A 2 2046601 2A 2034239 3 2032007 4 2088795 5 2030739 6 2032295 7 2053263 8 2033448 9 2034221 N/A 10 4600366 11 12 2005266 2314544 13 14 2038471 REF 15 16 2030739 17 2089953 17A 2033386 18 2054598 19 2300918 20 2082646 2118043 21 N/A 22 23 2038407 23A 2038471 24 2031461 24A 2031390

Faun Part No.

.

Description

Not Applicable Governor, Air Gasket (N.!.) Elbow, 45° (Not As III ustrated) Hose Bushing, Reducer Elbow Bushing Nipple Valve, Safety Not Applicable Tee (Not As Illustrated) Plug Hose Adaptor, Straight Valve, Treadle (See Page 144-145) Bushing, Reducer Tee (Not As Illustrated) Plug (N.!.) Valve, Check Reservoi r, Air Valve, Drain Hose Not Applicable Elbow, 90° Adaptor, Straight (N.I.) Bolt, Governor to Compressor Washer, Lock

Revision 2 - September, 1985

Qty.

-

1 1 1 1 1 '1 2 1 1

-

1 1 1 1

-

1 1 1 1 1 1 1

-

1 1 2 2

139


TROd. .

139A

ReV1S . l·on 1 -

January, 1982


TROIAN AIR DRYER INSTALLATION (CD) (BENDIX) Item

Trojan Part No.

2109591 6960032 6960036 6954217 6954218 2037615 2036816 2036818 2031391 2031617 REF 10 REF 11 REF 12 REF 13 REF 14 REF 15 16 2031989 2091779 17 18 2032011 19 2038470 20 2076346 REF 21 REF 22 23 2031996 24 2109022 25 2U84210 2112953 26 2101099 27 27A 2119000 28 2062294 29 2079410 30 2314833 1 1A 2 3 4 5 6 7 8 9

Faun Part No.

Description

Air Dryer Assy. Kit, Desiccant Cartridge Refi 11 Boot Elbow, 90° Va 1ve, Safety Bolt Washer, Flat· Washer, Flat Washer, Lock Nut Reservoir, Air (See Page 138-139) Governor, Air (See Page 138-139) Switch, Ignition (See Page 54-55) Bushing, Reducer (See Page 138-139) Tee (See Page 138-139) Plug (See Page 138-139) Adaptor, Straight Hose Elbow, 90° Elbow, 90° Hose Elbow (See Page 138-139) Adaptor, Straight (See Page 138-139) Elbow, 45° Hose Adaptor, Straight Wire Fuse Holder Assy. Fuse (10 Amp) Termi na 1 Connector Sleeve

Revision 2 - September, 1985

Qty. I

1

1 1 1 4 4 4 4 4

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TROIAN AIR DRYER INSTALLATION (STRATOFLEX) Item

1 lA lB lC lD 2 3 4 5 6 6A 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24

Trojan Part No.

2119043 6960473 6960475 4603551 4603559 2032007 2079410 2314833 4600559 2101099 2109706 REF REF 2030739 2033386 2089953 2054598 2038471 2091779 2038470 2031989 2031947 2076346 208884C REF REF 2031996 REF 4600350

Faun Part No.

Description

Air Dryer Assy. Fil ter Materi a 1 (N.I.) Element, Heater Valve, Unloader Nipple Elbow 90 0 Terminal, Knife Sleeve Wire Assy. Holder, Fuse Fuse (5 Amp) Re 1ay (See Page 57) Reservoir (See Page 135- 139) Adapter Plug Tee Check Valve Adapter Hose Assy. Elbow Adapter Elbow Hose Assy. Hose Assy. Air Compressor Governor Elbow Fitting (See Page 135- 139) Tube

Revision 2 - September, 1985

Qty.

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TROIAN BRAKE CONTROLS AND LINES (FOR MACHINE SIN THRU 20-2118) Item

1 2 3 4 5 6 7 7A 8 9 10 11 12 13 13A 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Trojan Part No.

REF 2034287 2053265 2032302 REF 2104099 2088801 2088776 2031985 REF 2032007 2117985 2088765 2032007 2104099 2088801 2088776 2031985 2032310 REF REF 2099179 2301008 2118118 2095958 REF 2111182 2040808 2111152 6951286 2033395 2034328 2012038 2012046 2033398 2034330 2113375 2113374 2116025 2018880 2018888 2116026 2105102 2105103 2031391 2031475 2031392 2030812 2079113 2110343

Faun Part No.

Description

Valve Assembly, Brake (See Pages 144-14t:)) Plug Reducer Elbow, 45 0 Switch, Stop Light (See Page 56-58) Adapter, Straight Hose Assembly (SIN Thru 20-2088) Hose Assembly (SIN 20-2089 & Up) Adapter (SIN 20-2089 & Up) Switch, Clutch Cut-Out (See Page 143) Elbow, 90 0 Hose Assembly (SIN Thru 20-2088) . Hose Assembly (SIN 20-2089 & Up) Adapter, 90 0 Adapter, Straight Hose Assembly (SIN Thru 20-2088) Hose Assembly (SIN 20-2089 & Up) Adapter (SIN 20-2089 & Up) Tee, Pipe Switch, Low Pressure (See Pages 56-58) Gauge, Air Pressure (See Pages 54-55) Adapter, 45 0 Adapter, Straight Hose Assembly - Brake Valve to Power Cluster (Front) Hose Assembly - Brake Valve to Power Cluster (Rear) Cluster, Power (See Pages 146-147) Nipple Gasket Reservoir Cap, Reservoir Gasket Plug, Power Cluster Connector Gasket Bo lt, Connector Bolt, Connector Tube Assy., Brake - Displacement Cylinder (Front) Tube Assy., Brake - Displacement Cylinder (Rear) Connector Gasket Gasket Bolt Cylinder, Displacement - Front Cylinder, Displacement - Rear Lockwasher Bolt - Displacement Cylinder to Bracket Lockwasher Bolt - Power Cluster to Bracket Hose Assembly - Master Cylinder to Front Axle Hose Assembly - Master Cylinder to Rear Axle

Revision 2 - September, 1985

Qty.

2 1 1

1 1 1 1 1 1 1 1 1 1 1

2 1 2

4 2

2 6

3 3 3 2 1 1 1 2 2 2 2 1 1 8 8

6 6 1 1

141


TROIAN BRAKE CONTROLS AND LINES (FOR MACHINE SIN THRU 20-2118) Item

Trojan Part No.

45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

2032764 2031391 2031479 2032960 2031371 2093751 2102603 2102605 2087249 2102654 2012038 2033395 2012046 2033398 REF REF

142

Faun Part No.

Qty.

Description

Tee, Axle Lockwasher Bolt - Front and Rear Axle Tee to Mount Fl atwasher Nut Angle, Brake Tee Mount Line Assembly, Brake - Right Rear Line Assembly, Brake - Left Rear Line Assembly, Brake - Right Front Line Assembly, Brake - Left Front Connector, Wheel Cylinder Gasket Gasket Bo lt, Connector Axle Assembly, Front (See Pages 154-155) Axle Assembly, Rear (See Pages 154-155)

2 2 2 1

1 1 1 1 1 1 4 4 4 4

-

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Revision 2 - September, 1985


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1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Trojan Part No.

Faun Part No.

2111260 2032764 2093751 2033398 2012038 2012046 2119660 2034328 2033395 2031479 2031475 2031391 2031617 REF 2034287 2088776 2104099 2053265 2032310 2301008 7120037 2118118 2088765 2111182 2038471 2314544 2099179 4602169 4602164 2079113 2032302 2032007 2032392 2030812 2111152 2119661 2119729 2032750 2110343 2040808 2032960 2033600 2116025 2116026 2034330 2105103 2105102 4602167

1572006

1500008

Description

Power Cluster Tee Support, Angle Fitting, Hollow Bolt Fitting, Banjo Gasket Brake Line Assy. Plug Gasket Bolt Bolt Lockwasher Nut Valve Assy., Brake (See Page 144-145) Plug Hose Assy. Adapter Bushing, Reducer Tee Adapter Bolt Hose Assy. Hose Assy. Lockwasher Nipple Adapter Hose Assy., To Reservoir Washer Elbow Bracket &Tee Assy. Spacer Hose Assy. Elbow Elbow Lockwasher Bolt Reservoir Brake Line Assy. Brake Line Assy. Fitting Brake Hose Assy. Gasket Washer Gasket Fitting, Ho 11 ow Bolt Fitting, Banjo Adapter Cylinder, Displacement Cylinder, Displacement Brake Line Assy.

Revision 2 - September, 1985

Qty. c..

2 1 2 3 3 1 3 6 2 12 14 1

-

2 2 2 1

1 1 4 1 1 4 2 1 1 4 1 2 2 1 1 2 6 6 2 1 4 2 1 4 1 2 2 2 1 1 1 1 142C


TROIAN BRAKE CONTROLS & LINES (FOR MACHINES SIN 20-2119 & HIGHER) Item

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67

1420

Trojan Part No.

2031616 2113375 2113374 2095958 4602168 4602170 4602171 4602172 4602173 4602174

REF REF REF 2031985

REF 2031454 2031391

Faun Part No.

Qty.

Description

Nut Brake Line Assy. Brake Line Assy. Hose Assy. Brake Line Assy. Brake Line Assy. Brake Line Assy. Brake Line Assy. Brake Line Assy. Brake Line Assy. Clutch Cut-Out (See Page 143), Gauge, Air Pressure (See Page 54-55) Switch, Stop Light (See Page 56-58) Adapter Switch, Buzzer (See Page 56-58) Bolt Lockwasher

4 1 1 1 1 1 1 2 1 1

-

-

2

-

4 4

Revision 2 - September, 1985


TRO. . .N

10

1~-----2

9~

TP796

CLUTCH CUT-OUT SWITCH

Item

Part No

Description

A 1 2 3 4 5 6 7 8 9 10 11 11A

2048300 Switcn, Clutch Cut-Out (I nc 1. Items 1 - 10) 6951104 Lever 6951100 Grommet 6951105 Pin 6951101 Valve 6951102 '0' Ring 6951103 Nut, Cap 6951097 Spring, Valve ------- Body (N.S.S.)(Order Item A) 6951098 Spring, Plunger Return 6951099 Plunger 2078763 Dial (N.L) 2036099 Screw (N.L)

Qty

1 1 1 1 1 1 1 1 1 1 1 1 2

143


TROd. .

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00... TP2677

144

18

17

16

10 11

-12 13 14 15


TRO.JAN ,

BRAKE VALVE ASSEMBLY

Item

Part No

Description

A 2090057 Valve Assy., Brake (Incl. Items B & 2 - 32) B 6750607 Treadle Assy. (Incl. Items 1, lA, 33 & 34) 1 2054805 Pin, Roller lA 2031764 Pin, Cotter 2 6953277 Spring 3 ------- Body (N.S.S.) 4 6953283 Retainer 5 6953285 Valve, Inlet & Exnaust 6 6952194 '0' Ring 7 6953284 Spring 8 6953287 '0' Ring 9 6953286 Seat 10 6953291 Spring 6953288 Diapnragm 11 12 6953289 WaSher 6953290 Screw 13 14 ------- Spacer 15 6952200 Ring, Retaining 16 2031454 Bolt 16A 2031390 WaSher, Lock (N.I.) 16B 2031616 Nut (N.I.) 17 2031449 Bolt llP 203139C WaSher, Lock 18 ------- Not Applicable 19 695328C Piston 20 6952182 '0' Ring 695220~ Spring" Rubber 21 22 6952205 Seat 23 695220E Washer 24 2031427 Screw 24f 2031385 WaSher, Lock 25 695220E Retainer 2031451 Bolt 26 261 203139C Washer, Lock (N.I.) 26E 203161E Nut (N. 1.) 27 205481C Pin, Fulcrum 28 2054809 Pin, Roll 205480E Plate, Mounting 29 Button, Stop 30 205481 205480E Plunger 31 32 2054801 Boot 33 205480 L Roller 34 202063~ Treadle

Qty

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 3 3 1 1 1 1 1

1 1 1 3 3 3 1 1 1 1 1 1 1 1

145


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146


TROd. . POWER CLUSTER ASSEMBLY (Two Power Clusters Used Per Machine; Quantity Snown is For One) Item

Part No

A B C

2099162 6955871 6953113 6953120 6953119 6953118 6953117 6951271 6953116 6953115 6951274 6951275 6951276 2031479 2031391 2017670 6851741 6953129 6953114 2031391

1

2 3

4 5 6 7

8 9

9A 10 lOA 11

12 13 14 14A 15 15A 16 17 17A 18 19 20 21 22 23 23A 24 24A 25 25A

Description

Cluster Assembly, Power (Incl. Items 1-14A & 16-25A) Kit, Power Cluster Repair (Incl. Items 2, 3, 5, 18, 22-23A & 24f Cyl. Assy. Air (Incl. Items 1 - lOA, 14, 14A, 25 & 25A) She 11 Cup, Piston Wiper, Piston Piston and Rod Assembly Boot Spring, Piston Return Head Assembly, Cylinder (Incl. Items 8 - 9A) Screen Fi Her Retainer Screw Lockwasner Plug Cylinder Assy., Master (Incl. Items 11 & 18 - 24) Spacer Indicator, Stroke Lockwasher Cap, Filler (Not As Illustrated (See Page 140-142) 2040808 Gasket 2085017 Plate, Mounting 2030811 Capscrew 2031392 Lockwasher 6851742 Valve and Seat, Check Not Applicable Not Applicable 6953125 Spring, Piston Retainer 6953124 Cup, Primary 6953122 Piston Assy., (Includes Item 23A) 6953123 Cup, Secondary 6951284 Plate, Stop 6951285 Ring, Snap (N.I.) 2031449 Screw 2049429 Lockwasher

Qty

1 1 1 1 1 1 1 1 1 1

2 1

1 3 3 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1

1 8 8

147


TROd. . l\

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148

.

\

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TROd. . PILLOW BLOCK ASSEMBLY

Item

Part No

A 1 2 3 4 5 5 5 6 7 7A 8 9 10

2110326 2006216 2059385 2059384 2062146 2059471 2059472 2059473 2062147 2031480 2031391 2059377 2059383 2006208 2058126 205796C 2110313 205938C 204107.J 203769C;

11

12 13 14 15 16

Descri pt ion

Pillow Block Assy. (Incl. Items 1 - 14) Seal Cup, Bearing Cone, Bearing Fitting, Pressure Relief Shim .004 Shim .006 Shim .015 Fitting, Grease Bolt Washer, Lock Plate, Cover Yoke Nut Snaft, Drive Pi n, Cotter Housing Assembly Spacer Nut, Esna Bolt

Qty

1 2 2 2 1 AIR AIR AIR 1 6 6 1 2 2 1 2 1 1 4 4

149


,

6

750


TROIAN PROPELLER SHAFT ASSEMBLIES

Item

Trojan Part No.

Faun Part No.

Description

4601467 6852145 2030225 6851602 2034878 6852154 4602272 2030225 6851603 N/A 2034881 6954884 2032181

(From Transmission To Rear Axle) Shaft Assy., Propeller (6C)(Inc1. Items 1-9) (S/N Thru 20-2118) Shaft Assy., Propeller (6C) (S/N 20-2119 & Up) Yoke Assy., Slip Fitting, Grease Seal, Felt Cap, Stuffing Tube Assy. (Thru SIN 20-2118) Tube Assy. (S/N 20-2119 & Higher) Fitting, Grease Washer Not Applicable Spider & Bearing ( INc 1. Item 5) Capscrew Capscrew (N.l.)

6 7 8 9 10

2064184 2041569 2030225 N/A 2034375 6952213 2030225 N/A 2033517 6951148 2034372 2032181

(From Transmission To Pillow Block) Shaft Assy., Propeller (Incl. Items 1-9 ) Yoke Assy., Slip Fitting, Grease Not App 1i cab le Cap, Dust Tube Assy. Fitting, Grease Not Applicable Nut Spider & Be aring Capscrew Capscrew (N. I • )

A

2116946

A 1 1A 2 3 4 5 6 7 8 9 10 A 1 lA 2 3 4 5

1 1A 2 3 4 5 6 7 8 9 10

2115794

4601469 6851587 2030224 6851590 2041506 6852270 4602271 2030225 6851589 N/A 6851924 2032181 2032181

(From Pillow Block To Front Axle) Shaft Assy., Propeller (7C)(lnc1. Items 1-9) (Thru SIN 20-2118) Shaft Assy., Propeller (7C)(S/N 20-2119 & Up) Yoke Assy., Slip Fitt i ng, Grease Seal, Felt Cap, Stuffing Tube Assy. (Thru SIN 20-2118) Tube Assy. (S/N 20-2119 & Higher) Fitting, Grease Washer Not Applicable Spider & Bearing Capscrew Capscrew (N. I . )

Qty.

1 1 1 1 1 1 1 1 2 2

-

2 8 8 1 1

1

-

1 1

2

-8 2 8 8 1 1 1 1 1 1 1 1 2 2

-

2 8 8

Continued on next page. Revision 2 - September, 1985

151


TROIAN PROPELLER SHAFT ASSEMBLIES

Item

Trojan Part No.

Faun Part No.

Qty.

Description

A 2116944 1 6851638 lA 2030224 2 6950021 3 6950020 4 6852249 5 2050894 6 6954883 N/A 7 8 6950025 9 6954884 10 2037716 2031396 11

(From Converter To Transmission - GM) Shaft Assy., Propeller (5C)(Incl. Items 1-9 ) Yoke Assy., Slip Fitti ng, Grease Seal, Felt Cap, Stuffing Tube, Assy. Fitti ng, Grease Washer Not Applicable Spider & Bearing Capscrew Capscrew (N. I • ) Washer (N. 1.)

A 2116948 1 6852271 lA 2030224 2 6950021 3 6950020 4 6852248 5 2050894 6 6954883 N/A 7 8 6950025 9 6954884 10 2037716 2031396 1I

(From Converter To Transmission - CD) Shaft Assy., Propeller (5C)(Incl. Items 1- 9) Yoke Assy., Slip Fitti ng, Grease Sea 1, Fe 1t Cap, Stuffing Tube, Assy. Fitting, Grease Washer Not Applicable Spider & Bearing Capscrew Capscrew (N. I • ) Washer (N.I.)

152

1 1 1 1 1 1 2 2

-

2 8 8

8

1 1 1 1 1 1 1 1

-

2 8 8 8

Revision 2 - September, 1985


r

14

9

154

8 TP2814


TROIAN AXLE ASSEMBLY

Item

A

Trojan Part No.

2117077 2118205 4600219

Faun Part No.

NOTE:

2034663 2016292 REF 6600296 2006240 6602197 REF 2006298 6601948 9A 6600482 10 2034663 REF 11 12 2017688 13 2093676 14 6601442 15 6601442 1 2 3 4 5 6 7 8 9

Description

FRONT AXLE ASSEMBLY Axle Assembly (Incl. Items 1-15) (S/N Thru 20-2016) Axle Assembly (Incl. Items 1-15) (S/N 20-2017-2087) Axle Assy. (Incl. Items 1-l5)(S/N 20-2088-2118) For Machines SIN 20-2119 & Higher See Page 168A Plug, Differential Level Breather Housing (Incl. Items 1, 4, 5 & 10)(See Page 157) Stud, Short Stud, Long Gasket, Silastic Brake Head Assy. (See Page 158-161) Plug, Differential Fill Nut, Carrier to Housing Washer Plug, Differential Drain Brake Head Assy. (See Page 161) Stud, Wheel Nut, Wheel Plug, Planetary Fill Plug, Planetary Drain

Qty.

1 1 1 1 1 10 4 1 1

14 14 1

24 24 2 2

REAR AXLE ASSEMBLY A

1 2 3 4

2117078 2118206 4600220

2034663 2016292 REF 6602788 2016316 5 2016316 6600648 6 6602197 7 REF 8 2006298 9 6600645 9A 6600644 10 2034663 11 REF 12 2017688 13 2093676

NOTE:

Axle Assy. (Incl. Items l-15)(S/N Thru 20-2016) Axle Assy. (Incl. Items 1-15)(S/N 20-2017-2088) Axle Assy. (Incl. Items l-15)(S/N 20-2089-2118) For Machines SIN 20-2119 & Higher See Page 168A Plug, Differential Level Breather Housing (Incl. Items 1, 4, 5 & 10)(See Page 157) Stud, Short (S/N Thru 20-2016) Stud, Short (S/N 20-2017 - 2118) Stud, Long (S/.N Thru 20-2016) Stud, Long (S/N 20-2017 - 2118) Gasket, Silastic Brake Head Assy. (See Page 161) Plug, Differential Fill Nut, Carrier to Housing Washer (Supersedes 6601200) Pl.ug Differential, Drain Brake Head Assy. (See Page 161) Stud, Wheel Nut, Wheel

Revision 2 - September, 1985

1 1 1 10

10 4 4 1 1

14 14 1

24 24

155


TRDlAN AXLE ASSEMBLY

Item

Trojan Part No.

14 15

6601442 6601442

Faun Part No.

Plug, Pl anetary Fi 11 Plug, Planetary Drain NOTE:

155A

Qty.

Description

2 2

When replacing Front Axle Assy., Order 4600219. When replacing Rear Axle Assy., Order 4600220. Accurate records must be kept for future spare parts replacement.

Revision 2 - September, 1985


TROd. .

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156

-

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en


TROIAN PLANETARY HUB GROUP (Four Groups Used Per Machine; Quantities Shown are for One) (For Machines Having Serial Numbers Thru 20-2016) Item

Part No

1

6602197 2035796 2035818 6602171 6602169 6601739 6602660 6602828 6602837 2037720 2037720 6601588 6601588 6601442 6602749 6600032 6601948

2 3 4

4A 5 5 6 6 7

7

7A 7A 8 9

9A 9B 10 11

12 12 13 14 15 16 17 18 18 19 19A 19B 20 21 22 23 24 25 26 27 28 28 29 29A 30 31 31A 31 31A 32A

6601740 6602386 6601737 2017688 2093676 2034716 2034715 6602836 6602183 6602183 6602832 6602831 6602833 6602834 2034772 2034751 6600160 2034773 2034506 6600463 6602829 6602838 6602835 6602830 2017646 2037659 6601119 2037659 6601119

Description

Gasket Material, Silastic (3 oz. Tube) Cup, Inner Cone, Inner Seal & Retainer Assy. Sleeve, Wear (N.I.) Shaft, Axle Drive (Front Axle) Shaft, Axle Drive (Rear Axle) Housing Assembly, Front Housing Assembly, Rear Capscrew (Brake Head to Spindle)(Front Axle) Capscrew (Brake Head to Spindle)(Rear Axle) Washer (Front Axle) Washer (Rear Axle) Plug Stud Washer Nut Head Assembly, Brake (See Pages 158-161) Disc, Brake Hub & Cup Assembly (Includes Items 2 & 15) (Front Axle) Hub & Cup Assembly (Includes Items 2 & 15) (Rear Axle) Stud, Wheel Nut, Wheel Cup, Outer Cone, Outer Hub & Sleeve Assy. Gear, Ring (Front Axle) Gear, Ring (Rear Axle) Nut, Inner Adjusting (N.I.) Nut, Outer Locking (N.I.) Washer (N.I.) Not Applicable Washer, Sun Gear Gear, Sun Ring, Snap Washer, Thrust (Inner) Gear, Pinion Washer, Thrust (Outer) Button, Thrust Spider, Planetary Gear (Front Axle) Spider, Planetary Gear (Rear Axle) Shaft, Planetary Pinion Screw, Set (N.I.) Button, Thrust Capscrew (Front Axle) Washer (Front Axle) Capscrew (Rear Axle) Washer (Rear Axle) Items 32 thru 34 Not Applicable

Revision 1 - January, 1982

Qty

1

1 1 1 1 1

1 1

1 6

4 6 4 1

16 16 16 1 1 1

12 12 1 1 1 1 1 1 1

1 1 1

1 3 3 3 3 1 1 3 3 1

14 14 16 16

157


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157A

Revision 1 - January, 1982


TROJAN PLANETARY HUB GROUP (Four Groups Used Per Machine; Quantities Shown Are For One) Item

1 1A 1B 2 3 3A 4 5 6 6A 7 8 8A 8B 9 10

11 12 13 13A 13B 14 15 16 17 18 18A 19 20 21 22 23 24 24A 25 26 27 28 29 30 31

Trojan Part No.

2032243 6601588 6602098 6601741 6601748 2037723 2037720 6601588 6601588 2035796 2035818 6602171 6602169 6602902 6602900 2032239 6601588 6602098 N/A N/A 6602886 6602660 6601442 6602749 6600032 6601948 REF 6601740 6602386 6601737 2017688 2093676 2094042 2034716 2034715 6602836 6601283 6602832 6602831 6602833 6602834 2034772 2034751 6600160 2034773 2034506 6602197

Faun Part No.

Description

For Machines Having Serial No. 20-2017-2087 Front Axle 20-2017-2088 Rear Axle

Capscrew Washer Nut (N.!.) Adapter, Spindle (Front Axle) Adapter, Spindle (Rear Axle) Capscrew (Brake Head to Adapter) (Front Axle) Capscrew (Brake Head to Adapter) (Rear Axle) Washer (Front Axle) Washer (Rear Axle) Cup, Inner Cone, Inner Oil Seal Wear Sleeve (N.!.) Spindle (Front Axle) Spindle (Rear Axle) Bolt Washer Nut (N.!.) Not Applicable Not Applicable Shaft (Front Axle) Shaft (Rear Axle) Plug Stud Washer Nut Head Assy., Brake (See Pages 142 Thru 149) Disc, Brake Hub & Cup Assy. (Incl. Items 4 & 19) (Front Axle) Hub & Cup Assy. (Incl. Items 4 & 19) (Rear Axle) Stud, Wheel Nut, Wheel Washer (N. I.) Cup, Outer Cone, Outer Hub & Sleeve Assy. Gear, King Nut, Inner Nut, Outer (Not As Illustrated) Washer (N.!.) Washer Gear, Sun Ring, Snap Washer, Inner Thrust Gear, Pinion Washer, Outer Thrust Gasket Material, Si1astic

Revision 2 - September, 1985

Qty.

7 7 7 2 2 b

4 6 4 J

1 1 1 1 1

7 7 7 1 I

2

16 16 16 1 1 1

12 12 12 1 1 1 1 1 1 1 1 1 2

3 3 3 1

1578


TROIAN PLANETARY HUB GROUP (Four Groups Used Per Machine; Quantities Shown Are For One) Item

Trojan Part No.

32

6602829 6602838

32A 33 33A 34 35 36 37 38 39 39A

157C

6600463 6602835 6602830 2017646 N/A N/A N/A N/A 2037659 6601119

Faun Part No.

Qty.

Description

Spider, Planet Gear (Incl. Items 32A & 34) (Front Axle) Spider, Planetary Gear (Incl. Items 32A & 34) (Rear Axle) Button, Thrust (N.I.) Shaft, Planet Pinion Set Screw (N.!.) Button, Thrust Not Applicable Not Applicable Not Applicable Not Applicable Capscrew Washer, Lock

..

3 3 3 1

14 14

Revision 2 - September, 1985


TROd. .

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157E


TROIAN PLANETARY HUB GROUP (Four Groups Used Per Machine; Quantities Shown Are For One) Item

Trojan Part No.

1 2032243 1A 6601588 lB 6602098 2 6601748 6601748 3 2037720 2037720 3A 6601588 6601588 4 2035796 5 2035818 6 4600492 7 4600491 4600491 8 2032239 8A 6601588 8B 6602098 9 N/A 10 N/A 11 4600493 6602660 12 6601442 13 6602749 13A 6600032 13B 6601948 14 REF 15 6601740 16 4600490 4600490 17 2017688 18 2093676 18A 2094042 19 2034716 20 2034715 21 6602836 22 6601283 23 6602832 24 6602831 24A 6602833 25 6602834 26 2034772 27 2034751 28 6600160 29 2034773 30 2034506 31 6602197 32 6602829

Faun Part No.

Description

(For Machines Having S/N 20-2088 - 2118 Front 20-2089 - 2118 Rear Capscrew Washer Nut (N.I.) Adapter, Spindle (Front Axle) Adapter, Spindle (Rear Axle) Capscrew (Brake Head to Adapter) (Front Axle) Capscrew (Brake Head to Adapter) (Rear Axle) Washer (Front Axle) Washer (Rear Axle) Cup, Inner Cone, Inner Oil Sea 1 Spindle (Front Axle) Spindle" (Rear Axle) Bolt Washer Nut (N.I.) Not Applicable Not Applicable Shaft (Front Axle) Shaft (Rear Axle) Plug Stud ' Washer Nut Head Assy., Brake (See Pages 142 thru 149) Disc, Brake Hub & Cup Assy. (Incl. Items 4 & 19) (Front Axle) Hub & Cup Assy. (Incl. Items 4 & 19) (Rear Axle) Stud, Wheel Nut, Wheel Washer (N.I.) Cup, Outer Cone, Outer Hub & Sleeve Assy. Gear, Ring Nut, Inner Nut, Outer (Not As Illustratea) Washer (N.!.) Washer Gear, Sun Ring, Snap Washer, Inner Thrust Ge ar , Pin i on Washer, Outer Thrust Gasket Material, Silastic Spider, Planet Gear (Incl. Items 32A & 34) (F. Axle)

Revision 2 - September, 1985

Qty.

7 7 7 2 2 6 4 6 4 1 1 1 1 1 7 7 7 1 1 2 16 16 16 1 1 1 12 12 12 1 1 1 1 1 1 1 1 1 2 3 3 3 1 1

157F


TRDlAN PLANETARY HUB GROUP (Four Groups Used Per Machine; Quantities Shown Are For One) Item

Trojan Part No.

32

6602829

32A 33 33A 33A 34 35 36 37 38 39 39A

6600463 4602638 6602830 4602639 2017646 N/A N/A N/A N/A 2037659 6601119

157G

Faun Part No.

Description

aty.

Spi der, Planetary Gear (Incl. Items 32A & 34) (Rear Axle) Button, Thrust (N.I.) Shaft, Planet Pinion (Incl. Item 33A) Set Screw (N. 1. ) o Ring Button, Thrust Not Applicable Not Applicable Not Applicable Not Applicable Capscrew Washer, Lock

1 3 3 3 3 1

-

-

14 14

Revision 2 - September, 1985


TROd. .

12 TP2912

158


TROIAN BRAKE GROUP

Item

Trojan Part No.

A

~602466

B

C 1 2 3 4 5 5A 6 7 8 9 10

6955652

~956017

p601594 ~602143

6602732 NSS 6601578 2048620 6601591 6602102 6602025 6601600 6602024 N/A 11 12 6601596 12A 6601597

Faun Part No.

Qty.

Description

Brake Head Assembly (Includes Items I tnrougn Kit, Packing (Includes Items 7, 8 & 10) Kit, Repair (Includes Items Band 9) Pin Carrier & Lining Assembly Bolt Plate, Torque (Order Item A) Cap, Inlet Plug (N.!.) Valve, Hydraulic !j leeder Boot Packing Piston Packing Not Applicable Bolt Washer, Lock Note:

Revision 2 - September, 1985

ILA)

T

1 1 4 2 4

-

2 1 2 4 4 4

2

-

8

8

Left or right hand application is made by moving plug from top or bottom of brake head.

159


2

3

/

6

4 TP2914

160


BRAKE GROUP (REAR AXLE) (Two Groups Used Per Machine; Quantity Snown is For One) Item

A B C 1 2 3 4 5 6 7 8 9 10 11

llA

Part No

Description

6602395 Brake Head Assembly (Includes Items 1 through llA) 6955653 Kit, Packing (Includes Items 6, 7 & 9) 6956018 Kit, Repair (Includes Items Band 8) 6601594 Pin 6601593 Bolt 6602356 Carrier & Lining Assembly ------- Plate, Torque (N.S.S.)(Order Item A) 6601591 Valve, Hydraulic Bleeder 6602102 Boot 6602025 Packing 6601600 Piston 6602024 Packing 6601578 Cap, Inlet 6601596 Bolt 6601597 Washer, Lock

Qty

1 1 1 4 4 2

-

2 2 2 2 1 1 4 4

161


lROd. .

162

Revision 1 - January, 1982


TROJAN FRONT AXLE DIFFERENTIAL GROUP (For Machines SIN Thru 20-2118) Item

Trojan Part No.

A

6602881

B C 1 2 3 4 5

6600340 6601398 REF REF REF REF REF 6 REF 7 NSS 8 NSS 9 2300376 10 6600432 11 6602882 12 2006294 13 2006234 13A 6600848 14 2006310 2034461 2034463 15 2042132 16 6901167 17 6600190 18 6600]89 19 6956075 20 2034427 21 2006216 22 2006312 23 2034483 24 2038389 25 6600180 26 2006208 27 2006220 28 2006262 29 NSS 30 NSS 31 2037706 32 2037702 32A 6600032 33 6602821 34 6601953 35 6600032 36 2006292 37 2006290 38 2006278 39 6600704 40 6602197 41 REF

Faun Part No.

Description

Qty.

Differential Carrier Assembly (Includes Items 7-40 and 43-48) Carrier and Cap Assembly (Includes Items 7 through 10) 1 Differential Case Assembly (Includes Items 29 and 30) 1 Housing Assembly (See Page 156 - 157) Stud, Carrier to Housing (See Page 154 - 155) Breather (See Page 154 - 155) Plug (See Page 154 - 155) Plug (See Page 154 - 155) Plug (See Page 154 - 155) 1 Differential Carrier - Order Item B 2 Cap, Bearing - Order Item B 4 Capscrew 4 Washer 1 Drive Gear and Pinion Assembly (6.83:1) 1 Bearing 1 Lock Ring 1 Ring, Lock (N.I.) AIR Shim (.005) AIR Shim (.010) AIR Shim (.003) 1 Cage Assembly, Pinion Forward Bearing (Incl. Item 16) 2 Cup 1 Cone, Inner 1 Cone, Outer 1 Kit, Spacer 1 Cover Assembly, Oil Sealant (Includes Item 21) 1 Seal, Oil 1 Gasket 8 Capscrew 1 Yoke and Slinger Assembly (Includes Item 25) 1 Sl inger 1 Nut 1 Washer 2 Washer, Thrust Case, Flange Half - Order Item C Case, Plain Half - Order Item C 8 Capscrew, Long 4 Capscrew, Short 12 Washer (N.!.) 12 Bolt 12 Nut 12 Washer 2 Cone, Bearing 2 Cup 2 Ring, Adjusting 2 Pin, Cotter 1 Gasket, Si1astic (4 oz.) Nut (See Page 154 - 155)

Revision 2 - September, 1985

163


TRDlAN FRONT AXLE DIFFERENTIAL GROUP

Item

Trojan Part No.

42 43 44 45 46 47 48

REF 6600652 2034633 6600298 6600341 6600299 6601777

164

Faun Part No.

Description

Lockwasher (See Page 154 - 155) Screw Nut Spider Pinion Washer, Thrust Gear, Side

Qty.

-

1 1

1 4 4· 2

Revision 2 - September, 1985


lAO.I. .

12?dL

166


TROIAN REAR AXLE DIFFERENTIAL GROUP (For Machines Thru SIN 20-2118) Item

TrOjan Part No.

A B

6602883 6602662

C D

6602663 6602665

E

6956000 REF REF REF REF REF REF NSS NSS 2016864 6600059 6602884 6602743 2034640 NSS 6600406 6602716 6600410 6602666 6602858 6602667 2016714 2016712 2016710 2037638 6600861 2110336 N/A 6602704 6602703 6602739 NSS

1

2 3 4 5 6 7 8

9

10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39

6602820 6601119 6602819 6601948 6600032 6602664 6602664 6602670 6602670 6602671

Faun Part No.

Description

Differential Carrier Assembly (Incl.Items 7-41, 44-47) Differential Carrier and Cap Assembly (Incl. Items 7-10) Differential Case Assembly (Includes Items 29-31) Cage, Pinion Forward Bearing Assembly (Incl. Items 14- 16) Kit, Ring Gear Bolt (Includes Items 32-34) Housing, Axle (See Page 156-157) Stud (See Page 154-155) Breather (See Page 154-155) Plug (See Page 154-155) Plug (See Page 154-155) Plug (See Page 154-155) Carrier, Differential - Order Item B Cap, Bearing - Order Item B Capscrew Washer Gear, Drive and Pinion (6.83:1) Beari ng Ring, Lock Cage, Bearing - Order Item D Cup, Inner Cup, Outer Cone, Inner Cone, Outer Kit, Spacer Seal Oi 1 Shim (.010) Shim (.005) Shim (.003) Capscrew Washer Flange, Brake Not Applicable Nut Washer Spider Case Half (Available Only as a Matched Set) Order Item C Capscrew Washer Bolt Nut Washer Cone, Bearing (LH) Cone, Bearing (RH) Cup, Bearing (LH) Cup, Bearing (RH) Ring, Adjusting

Revision 2 - September, 1985

Qty.

1

1 1 1 1

1 2 4 4

1 1 1 1 1 1 1 1 1 1

3 4 1 8

8 1

16 16 12 12 12 1 1 1 I 2

167


TROIAN REAR AXLE DIFFERENTIAL GROUP (For Machines Thru SIN 20-2118) Item

40 41 42 43 44 45 46

47

Trojan Part No.

6600704 6602197 REF REF 6600420 6600429 6600419 6600428

Faun Part No.

Description

Pin, Cotter Gasket, Si1astic (3 oz.) Nut (See Page 154-155) Washer (See Page 154-155) Gear, Si de Washer, Thrust Gear, Pinion Washer, Thrust

Qty.

2 1

-

2 2 4 4

.

168

Revision 2 - September, 1985


TROIAN

AXLE ASSEMBLY (For Machines SIN 20-2119 & Higher) Item

A B C D E A B C D E

Trojan Part No.

Faun Part No.

9324106 REF REF REF

Axle Assembly, Front Brake Group (See Page l68L) Differential Assembly (See Page l68E) Housing/Hub Assy. (See Page l68C) Nut, Wheel

9323115 REF REF REF

Axle Assembly, Rear Brake Group (See Page l68L) Differential Assembly (See Page l68J) Housing/Hub Assy. (See Page l68G) Nut, Wheel

4601310

4601310

Description

Revision 2 - September, 1985

Qty.

1

-

24

1

-

-

24

l68A


TROIAN

N N

--.~ 168B


TROIAN HOUSING & HUB ASSEMBLY (FRONT) (For Machines SIN 20-2119 & Higher) Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 60

Trojan Part No.

Faun Part No.

Description

0026738 Washer, Thrust 5088662 Bearing, Needle 0309066 Gear Snap Ring 0012165 0039933 o Ring Pin, Planetary 0343049 2162045 Seal Plug 0784001 0039868 Plug 1578023 Snap Ring 0308057 Spider, Planetary 7121279 Bolt Plug 0348017 Snap Ring 001.2139 Gear, Sun 0313106 5088643 Spacer 1335028 Nut Lock 0320013 0311106 Ring Gear Hub, Ring Gear 0360076 Snap Ring 0012136 0352133 ' Hub 0010114 Bolt Disc, Brake 0026703 Bolt 7120459 0026589 Washer 1251072 Nut 5051020 Bearing 5088657 Beari ng Seal 0015481 Shaft, Axle ( 1028Lg)mm 0359451 0349452 Shaft, Axle (1088Lg)mm 0368443 Housing, Axle 2162045 Seal 4155204 Plug 0784007 Plug 2162035 Seal Breather 0912007 Spindle (Incl. Item 16) 0298318 Bolt, Socket Head 7122229 0026777 Washer 1251037 Nut 0398975 Spider Assy. (Incl. Items 1- 6, 10, 11, 13)

Revision 2 - September, 1985

Qty. l~

6 6 6 6 6 4 4 4

6 2 40 2 2 2 2 4 2 2 2 2 2 24 2 40 40 40 2 2 2 1 1 1 I

1 1 1 I

2 32 32 32 1

168C


TROJAN

168D


TROIAN DIFFERENTIAL ASSEMBLY (FRONT) (For Machines SIN 20-2119 & Higher) Item

A 1 2 2.2 3 4 5 6 7 8 9 10

11 12 l3

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Trojan Part No.

Faun Part No.

9325855 0398916 7121308 0039075 5069971

0323068 5055011 0003891 0026651 0026652 0026653 0208069 7121024 7120823 0049109 0015469 0017365 0023092 0398960 0308033 0309050 0057929 0307057 0306046 0398869 6220038 0049111 7121383 5069758 0053100 0049160 0027401 0026589 6220141 0040388 0326072 0886095 1252020

Description

Differenti a 1 Assembly Carrier Bolt Plug Bearing, Needle Cage, Bearing Bearing Spacer Shim (.2)mm Shim (.5)mm Shim (1.25)mm Cover ljo1t Bolt Lockwasher Seal, Shaft Oil Flange Nut, Flange Gear & Pinion Assembly Spi der Gear, Si de Washer Pinion Washer Housing Bolt Lockwasher Bolt Bearing Nut Pl ate, Lock i ng Bolt W/Lockwasher Washer Bolt Se a1, F1an ge Block, Slide Screw, Adjusting Nut

Revi s i on 2 - September, 1985

Qty.

1 1

16 2 1 1 2 1 AR AR AR 1 2 8 2 1 1 1 1 1 4 4 2 2 1 16 16 16 2 2

2 2 4 4 1 1 1 1

168E


TROJAN

.~ 168F


TROJAN HOUSING & HUB ASSEMBLY (REAR) (For Machines SIN 20-2119 & Higher) Item

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 60

Trojan Part No.

Faun Part No.

0026738 5088641 0309064 0012165 0039933 0343046 2162045 0784001 0039868 1578023 0308051 7121279 0348017 1578019 0313098 5088643 4155721 4156305 0311096 0360071 0012136 0202139 0010114 0026671 7120459 0026589 1251072 5051018 5088639 001543"4 0359449 0368395 2162045 4155204 0784007 2162035 0912007 0298311 6220321 0026686 1251208 0398936

Description

Washer, Thrust Bearing, Needle Gear Snap Ring o Ring Pin, Planetary Seal Plug Plug Snap Ring Spider, Planetary Bolt Plug Snap Ring Gear, Sun Spacer Nut Lock Ring Gear Hub, Ring Gear Snap Ring Hub Bolt Disc, Brake Bolt Washer Nut Bearing Bearing Seal Shaft, Axle Housing, Housing Seal Plug Plug Seal Breather Spindle (Incl. Item 16) Bolt, Socket Head Washer Nut Spider Assembly (Incl. Items 1-6, 10, 11, 13)

Revision 2 - September, 1985

Qty. I':::

6 6 6 6 6 4 4 4 6 2 40 2 2 2 2 4 2 2 2 2 2 24 2 40 40 40 2 2 2 2 1 1 1 1 1 1 2 32 32 32 1

168G


TROIAN.

168H


TRDlAN DIFFERENTIAL ASSEMBLY (REAR) (For Machines SIN 20-2119 & Higher)

Item

Trojan Part No.

A

1 2 2.2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Faun Part No.

9324871 0398895 7121308 0039075 5069926 0323067 5055010 0003888 0026615 0026616 0026617 0208070 7121023 7120296 0049109 0015468 0017369 0023093 0398956 0308040 0309056 0026607 0307055 0306048 0398867 6220102 0049110 7121383 5069888 0053094 0049160 0027401 0026589 6220141 0040397

Description

Differenti a 1 Assemb ly Carrier Bolt Plug Bearing, Needle Cage, Bearing Beari ng Spacer Shim (.2) mm Shim (.5}mm Shim (1.25}mm Cover Bolt Bolt Lockwasher Seal, Shaft Oil Fl ange Nut, Flange Gear &Pinion Assembly Spi der Gear, Si de Washer Pinion Washer Housing Bolt Lockwasher Bolt Bearing Nut Plate, Locking Bolt W/Lockwasher Washer Bolt Se a1, F 1an ge

Qty.

1 1 16 2 1 1 2 1 AR AR AR

1 2 8 2 1 1 1 1 1 4

4 2 2 1 16 16 16 2 2 2 2 4

4 1

.

Revision

2 - September, 1985

168J



TROJAN BRAKE GROUP (For Machines SIN 20-2119 & Higher) Item

44 45 46 47 48 49 50 52 53 54 55 56 57

Trojan Part No.

Faun Part No.

1693298 7122226 0045112 0026589 0026754 1251077 7397129 1696462 4123943 1696463 1696465 1696464 1696466

Description

Breather Bolt Bolt Washer Washer Nut Seal Kit Lining Kit Cover Calliper Assy. Calliper Assy. Calliper Assy. Calliper Assy.

Revision 2 - September, 1985

Qty.

4 4 4 16 ()

8 4 2 4 1 1 1 1

168L


TROdAN

4

11-~ 10---

5

13

--'--

---,.--16

8138

BACK-UP ALARM

Item

Part No

1 2 3 4 5 6 7 8 9 10

2031473 2031391 2036816 2031489 2110152 2115091 2117737 2031475 2036816 2031391 2031617 2303297 2031617 2110159

11

12 13 14 15 16 17

Description

Bolt Washer, Lock Washer, Flat Bolt Bac-A-Larm Switch, Micro (Incl. Item 16 lSI 17) Bracket Bolt Washer, Flat Washer, Lock Nut Wire, Ground Nut Mount Angle ------- Wire, Horn to Micro Switch (Included in Main Harness) ------- Wire, Horn to Switch (Included in Main Harness) ------- Wire, Micro Switch to Circuit Breaker (See Page 56-58)

Qty

2 4 2 2 1 1 1 2 2 2 2 1 4 1

-

-

169


rAO. . . .

1140L

170


TROIAN CAB ASSEMBLY (EiROPS) Item

Trojan Part No.

A

2109905 2118790 1 2104895 2 2105132 3 2104899 4 2105133 5 2104898 6 2105128 7 2104897 2105129 8 9 2104896 10 2105130 11 2105229 12 2105125 12A 2105126 12B 2105127 13 2105124 14 2103673 2118766 2103672 2118765 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

2105227 2105228 2104900 2111481 2105131 6851765 2036814 2031389 2031615 2104957 2118780 2104960 2031389 2031615 6851636 6851210 6951678 2117879 6951096 2036105 6950326 6950888 2117878 2031863 2031863

Faun Part No.

Description

Cab, EIRops (Incl. Items 1-34)(Thru SIN 20-2063) Cab, ElRops (Incl. Items 1-34)(S/N 20-2064 & Up) G1 ass, Re ar Rubber, Glass Mounting - Rear Glass, Windshield - Front Rubber, Glass Mounting - Front Glass, Upper Front Quarter Panel Rubber, Glass Mounting - Upper Front Quarter Glass, Lower Front Quarter Panel Rubber, Glass Mounting - Lower Front Quarter Glass, Rear Quarter Panel Rubber, Glass Mounting - Rear Quarter Panel Weather Seal - Shroud Opening Weather Seal - Bottom Sides Weather Seal - Bottom Front (N.I.) Weather Seal - Bottom Front (N.!.) Weather Seal - Bottom Rear Door Assy. R.H. (Incl. Items 19-22 & 23-26)(Thru SIN 20-2063) Door Assy. R.H. (Incl. Items 19-22 & 23-26) (SIN 20- 2064 & Up) Door Assy. L.H. (Incl. Items 19-22 & 23-26) (Thru SIN 20-2063) Door Assy. L.H. (Incl. Items 19-22 & 23-26)(S/N 20-2064 & Up) Weather Seal - Door Top and Bottom Weather Seal - Door Sides Glass, Door Glass, Sliding (Option) Rubber, Glass Mounting - Door Lock Washer Lockwasher Nut Hinge (Thru SIN 20-2063) Hinge (SIN 20-2064 & Up) Screw Lockwasher Nut ITI Handle (Thru SIN 20-2063) Knob (SIN 20-2064 & Up) Bumper, Rubber (Thru SIN 20-2063) Bumper, Rubber (SIN 20-2064 & Up) Bolt (Thru SIN 20-2063) Screw, Round Head (SIN 20-2064 & Up) Lockwasher (Thru SIN 20-2063) Lockwasher (SIN 20-2064 & Up) Washer, Flat - Bottom Only (SIN 20-2064 & Up) Nut (Thru SIN 20-2063) Nut (SIN 20-2064 & Higher)

Revision 2 - September, 1985

Qty.

1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2 1 1 1 1 1 4 4 2 2 2 2 8 8 8

2 2 40 40 40 2 2 2 4 2 4 2 4 2 2 4 171


TROIAN CAB ASSEMBLY (E/ROPS) Item

32 33 34 35 36 37 38 39 40 41 42

171A

Trojan Part No.

2037728 2097639 N/A 2041076 2110451 NSS NSS 2099826 2109265 2109266 2031391· 2031617 N/A

Faun Part No.

Qty.

Description

Bolt Bolt, Rear Not Appl icable Nut, Elastic Stop Mirror (Includes Items 36 & 37) Nut Lockwasher Mirror, Spot Bracket, Mirror - R.H. Bracket, Mirror - L.H. Lockwasher Nut Items 42-47 Are Not Applicable

4 4

-

8 2

-

2 1 1 4 4

-

Revision 2 - September, 1985


TROd. .

13

14

"D

EB

26

172

ILACk

_ it~'i'.-_ . ., 1I .~1 \

---24

23

22

20

TP3002


TRO.IAN WINDSHIELD WIPER KIT

Item

Part No

Description

1 2112360 Arm, Wiper (Front) 1 2096015 Arm, Wiper (Rear) 2 6850709 Nut, Cap 2A 6850708 Wasner (N.I.) 3 6952961 Nut (Front) 3A 2049429 Wasner, Front 4 6850707 Driver 5 6850706 Cap, Rubber 6 6850705 Nut 7 6850704 Wasner, Steel 8 6850703 Washer, Fibre 9 2093617 Spacer (Front) 10 2030745 Bolt (Front) 10 2030743 Bolt (Rear) lOA 2031389 Wasner, Lock 11 2080151 Adapter (Incl. Items 3,-3A & 12)(Front) 12 6952973 Gasket (Front) 13 2092474 Pad, Mount (Front) 13 2092474 Pad, Mount (Rear) 14 2093420 Motor, Wiper (Front)(Incl. Items 2, 2A & 4 - 8) 14 2093420 Motor, Wiper (Rear)(Incl. Items 2, 2A & 4 - 8) 15 2031425 Bolt (Rear) 15A 2031389 Wasner, Lock (Rear) 15B 2031615 Nut (Rear) 16 ------- Knob (N.S.S.)(Order Item 19) 17 ------- Nut (N.S.S.)(Order Item 19) 18 2080167 Lug, Mount (Rear) 19 2094254 Switch, Wiper 20 ------- Wiper Motor, Front (See Item 14) 21 ------- Switch, Battery (See Battery & Wiring) 22 2115149 Harness, Wire (Front) 22 2115149 Harness, Wire (Front & Rear) 23 2062303 Terminal, Female 24 ------- Switcn, Wiper (Front)(See Item 19) 25 ------- Switch, Wiper (Rear)(See Item 19) 26 ------- Wiper Motor, Rear (See Item 14) 27 2303854 Blade (Front) 27 2102126 Blade (Rear) 28 6952971 Bolt 28A 6952972 Nut 29 2079166 Clip (N.I.)

Qty

1 1

2 2 1 1

2 2 2 2 2 1

2 2 4

1 1 1 1 1 1 2 2 2 1 2 1 1 6

1 1 2 2 8

173


'"lAO.....

...

----:::!

\---------~

llZ1L

174


TROIAN AUTOMATIC BUCKET LEVELER AND INDICATOR

Item

Trojan Part No.

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

2110106 REF 2072113 2031389 2031615 2110131 2092410 2093708 2110109 2091540 2091539 2031485 2031391 2031830 6950888 2031860 REF REF 2110108 2094800 2094797 2030225 2094803 2092410 2092433 2088950 2092424 2036822 2036822 2110110

Faun Part No.

Description

Tube Assy. (Incl. Items 6,7,8,9, 10, 22, 23 & 29) Cyl inder, Bucket (See Page 80-81) U Bolt Washer, Lock Nut P1ate, Poi nte r Rod Magnet, Round Bar Dowe 1, Woode n Tube - With Swedged on Adapter Plug Bolt Washer, Lock Screw, Switch to Support Washer, Lock Nut Switch Assembly, Proximity (See Page 59) Connector (See Page 59) Support Assembly Bearing Assembly Ring, Snap Fitti ng, Grease Dowe 1, Woode n Rod Nut, Jam End, Rod Bolt Washer, Flat Washer, Flat (Not as Illustrated) Dowe 1, Woode n I

I

Revision 2 - September, 1985

Qty.

I

-

1 2 2 1

1 2 1 1 1 2 2 2 2 2

-

1 1 1 1 1 1 1 1 1 1 1 1

175


TRDlAN FENDERS (Not Illustrated) Item

1 2 3 3A 38 4 5 6 6A 6B 6C 7 7A 7B

Trojan Part No.

2096413 2096414 2031521 2031393 2031619 20971242118812 2097125 2118813 2031477 2031391 2032960 2031617 2031522 2032962 2031619

Faun Part No.

Qty.

Description

Fender, R.H. Front Fender, L.H. Front Bolt, Front Fender to Frame Washer, Lock. Nut Fender, R.H. Rear (SIN 20-1998 - 2088) Fender, R.H. Rear (SIN 20-2089 & Up) Fender, L.H. Rear (SIN 20-1998 - 2088) Fender, L.H. Rear (SIN 20-2089 & Up) Bolt, Rear Fender to Tanks Washer, Lock Washer, Flat Nut BoH, Rear Fenders to Battery Box Washer, Flat Nut

1 1 6 6 6 1 1 1 1 6 6 12 6 2 4 2

176

Revision 2 - September, 1985


TROJAN OPTION LISTING REFERENCE

Item

Trojan Part No.

Faun Part No.

Qty.

Description

AXLES/BRAKES 2

4602228 4602229

Axle, Front (W/No Spin) Axle, Rear (W/No Spin)

3

2119827

Disconnect, Rear Axle, Trans. & Lower Prop Shaft

1

September ,1985 1


TROJAN OPTION LISTING REFERENCE

Item

Trojan Part No.

Faun Part No.

Description

Qty.

CAB ACCESSORIES 1 2 3 4 5 6

7 8 9 10 11

12 13 14 15 16 17 18 19

2105578 2110630 2115190 2102004 2111479 2108343 4603832 2103820 2109738 2109386 2119867 2111480 2105877 2117624 2110893 2116929 4600150 2110982 4602537

Canopy, Rops Windshield Washer, Front & Rear (CD) Windshield Washer, Front &Rear (GM) Windshield Wiper, Rear Heater, Fresh Air Defroster Fan, Rear Seat, Bostrom (Fabric Covered) Dome Light Mirror, Inside Rear View Mirror, West Coast Type Ventilation Fan (Blower &Sucker) Window, Slide Door Window, Lexan Guard, Front Window Fire Extinguisher - 5# Fire Extinguisher - 2# Instrument Panel Cover Pressurizer Air Conditioner/Pressurizer (CD) ENGINE/TRANSMISSION

1 2 3 4 5 6 7 8 9 10 11

12 13 14

2

2117538 2117539 4601815 2115044 2080660 4602927 2120256 2116924 2116252 2104127 2119426 2118313 2119721 4602370

70 Amp Alternator (GM 4-53T) 70 Amp Alternator (CD VT504) 75 Amp Alternator (CD VT504) Alcohol Injector (CD) Fan, Reversible (CD) Fan, Reversible (GM) Guard Fan (CD) Pre Cleaner (CD) Rain Cap Tachometer, Mechanical (CD) Tachometer, Mechanica1.(GM) Sand Grid, Radiator Racor Filter & Warmer Alarm Indicator Device - CD Engine

September, 1985


TROIAN OPTION LISTING REFERENCE

Item

Trojan Part No.

Faun Part No.

Qty.

Description

FRAME ATTACHMENTS & GUARDS 1 2 3 4 5 6 7 8 9 10

11

12 13 14 15 16 17 18 19 20 21 22 23

2113657 2098508 2117537 2094147 2118559 4600193 4600484 2098251 2115888 2099135 2116213 2116928 2113835 2118887 4602377 2097508 2080529 4603831 4600124 2120212 2093976 2094940 2084245

High1ift Arms & Linkage Safety Link (SAE Adjustable) Full Underguard Protection Brake Line Guard Radiator Guard Bush Guard (Lights) Rear Guard (Pans) Prop Shaft Guard Crankcase Guard Tow Hook, Front Tow Hook, Draw Bar Mounted Tow Hook, Front & Rear Drawbar Pin Counterweight - 3100# Cast Iron Counterweight - 2700# Lift Eyes Tool Box Tool Box, Fender Mounted Tool Box, Mounted Anti-Vandalism Kit Side Panel Lock Reservoir Lock Instrument Panel Guard, Lockable HYDRAULICS

1 2 3 4 5 6 7 8

2095259 2116996 2091111 2104017 2117554 2105522 2119549 2093610

3 Spool Valve Piping (Valve PIN 2093136/2119678) 3 Spool Valve Piping, Hi Lift Arms 3 Spool Piping to Bucket 4-Function Hydraulic Circuit Strainer, Magnetic Hydraulic Suction 3-Function Circuit, 2 Lever Single Lever Bucket & Hoist Controls Armored Hoses

-

September,1985

3


TROIAN OPTION LISTING REFERENCE

Item

Trojan Part No.

Faun Part No.

Qty.

Description

INSTRUMENT PANEL 2116926 2110433 2113105 2118899 2118901 2119854 2119856 2114622 2094130

Warning Light & Buzzer, Parking Brake Warning Light, Parking Brake Warning Light, Low Air Pressure Warning Light, Alternator Warning Light, Trans. Oil Pressure Voltmeter Installation Temperature Gauge, Hydrau 1i c Fuel Gauge, Electric Dash Mounted Pressure Gauge, Hydraulic LIGHTS

1 2

2118304 4600483

3 4 5 6 7

2094135 2120202 2114620 211168 "I 2117111 2111680 4602156 2087662 4600485 2097172 2097196 4602342 2103819 2113674 2116242 2119176 2116227 2110735

8

9 10

11 12 13

14 15 16 17

18 19 20

4

Directional W/4 Way Flasher Lamps & Head Lights, Cab Mounted with Hi & Low Beam & Dimmer Switch Lights, Rear Mounted Beacon, Amber, Rear Cab fvlounted Revolving Light, Amber (Strobe) Revolving Light, Red Revolving Light, Amber (2 Beam) Revolving Light, Amber (4 Beam) Revolving Light, Red &Amber Shield, Revolving Light (Bird Cage) Revolving Light, Amber (12V) Floodlights W/Guard (Front) Floodlights, Cab Mounted Front Floodlights, Cab Mounted Front (Under Roof) Floodlights, Cab Mounted W/Guard Floodlights, Cab Mounted Front & Rear Floodlights, Cab Mounted Front & Rear (Ind. Controlled Yellow & Blue Flasher, Roof Mounted Clearance Lights, Cab Mounted Lamp & Bracket, License Plate

September, 1985


TROIAN OPTION LISTING REFERENCE

Item

Trojan Part No.

Faun Part No.

Description

Qty.

STEERING 1 2

4602386 2096229

Emergency Steer Pressure Check List TIRES

1 2 3

2070228 2034894 2106767

20.5 X 25 - 16 PR (L-2 ) 20.5 X 25 - 12 PR (L-3) 20.5 X 25 - 12 PR (L- 5) TIRE & WHEEL ASSEMBLIES

1 2 3 4

2116209 4601037 4603830 4602373

20.5 X 25 - 12 PR (L-2) 20.5 X 25 - 16 PR (L-2) 20.5 X 25 XRAX - Michelin 20.5 X 25 - 16 PR (L-3) Faun Axle

1 2

2094156 2092842

Tube Kit, Tire Valve Guard, Tire

September, 1985

5


NOTES


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