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PARTS· MANUAL MODEL 'S·.SOOZ / LSS MANUAL TB 12 S MANUAL PART NO. 4609268 REVISION 3. ,AUG,1991

PARTS MANUAL Machine Serial No. ............................................................................... . Engine Model ........................................ Serial No. ............................ .. Transmission Part No. ........................ Serial No. ...... :..................... . Front Axle Part No. ................... ........ Serial No. ............................. . Reat' Axle Part No. ............................ Serial No. .............................. .

MODEL 5500Z / L55 MANUAL TB 125 MANUAL PART NO. 4609268 REVISION 3 ,AUG, 1991

=

0& K TROJAN INC.

~TAOJAN

This manual illustrates and identifies maintenance parts for the Model 5500Z Loader, to enable. you to determine the part number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part for the first time without time-consuming exchanges of correspondence or other annoying delays. index is provided in the front of this manual to help you determine which illustration contains the part you'want to order. Determine the basic system or assembly in which the part is used, and find this system or assembly in the Index. It will reference the pages which illustrate. and list the part.

This manual contains the latest information available at the time of printing. However, at the discretion o·f 0 & K Trojan Industries its contents are subject to change without notice. This reservation is in' keeping with the Company's policy of constant progressive improvement and refinement of all of our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual. This manual has been indexed by group numbers, which identifies the area of the machine that requires servicing. The first two digits in the group numbers indicates the area of the machine. Example:

Group 32 05 01' 32 - Indicates - Hydraulic System 05 - Indicates - Hydraulic Tank Assembly 01 - Indicates - Hydraulic Filter

These group numbers are for easy reference only. The group numbers are provided for easy access to the area in which the part is used. Find the basic group number, turn to the illustration and find the part (item number) you want to order.

~TRD.JAN

Because we are constantly upgrading our equipment, it is necessary that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the· receipt of the proper part, it is essential that the following information be included with your parts order: MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF ITEMS WANTED NAME AND ADDRESS TO WHICH PART SHOULD BE SENT USE ONLY PARTS WHICH ARE AUTHORIZED BY 0 & K TROJAN INDUSTRIES TO ENSURE THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED. Certain abbreviations are used in the parts list to call your attention to specific situations. These abbreviations are explained as follows: AIR

- As Required: No specific quantity can be assigned to the part since the number. used varies - from machine to machine.

N.S.S.

Not Serviced Separately: This part is not serviced by itself but, for reasons of matching fit wi th another part or for other reasons, it is serviced only as part of another assembly.

N.!.

- Not Illustrated: The part is used on the machine I but is not shown on the parts illustration.

WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition. Report any errors to your Trojan Distributor. In case of shipment immediately.

damage,

make

any

claims

the

carrier

Co)

-I

5500Z 18

04 65'22

29 01 16 14 11 23

30 22 07 07

III

20 06,

25 03 14

10 23

. 25 03

<i,>TROI"N TABLE OF CONTENTS GROUP 01

Structure Group 0000 - Front Frame Group Rear Frame Group Main Pivot Group 0100 - Upper Pivot Thru SIN T17-5707 S/N'TI7-5708 & Higher 0200 - Low Pivot Group

3200 3201 3202 3203 3204 -

13 13B 14

Axle Group 3100 3101 3102 3103 3104 -

10 11

Front Axle Group Front Axle Assembly Housing Group Hub Assembly Group Brake Group Differential Group Rear Axle Group Rear Axle Assembly Housing Group Hub Assembly Group Brake Group Differential Group

15 16 17 20 23 26 27 29 32 35

Axle.Mounting Group 1100 - Front Axle/Rear Axle

Radiator & Cooling Group 0000 - Radiator & Cooling System 0100 - Radiator & Cooler Assembly

39 42

Engine & Related Parts Group 0000 Engine/Mounting & Related Parts 0100 - Engine Controls Group 0300 - Air Cleaner/Intake Group Thru SIN T17-5590 SIN T17-5591 & Higher 0400 - Exhaust System Group 0500 - Fuel System Group 0501 - Fuel Filter Assembly 05.02 - Ether Start System 1200 - Damper Assembly

43 46 48 52 54 55 57 58 60

I'ROJAN

TABLE OF CONTENTS (Con't) PAGE

GROUP 10

TransmissionLTorgye Converter GrouQ Transmission Mounting Group 0000 0100 - Hydraulic System Group Transmission/Converter Assembly 1000 Torque·Conv. Housing Group 1001 Torque Conv. Drive Group 1002 Transmission Housing Group 1003 Reverse Clutch Group 1004 Forward & 4th Clutch Group 1005 1006 ... 2nd Clutch Group 3rdClutch Group 1007 1st Clutch Group 1008 Transfer Housing Group 1009 Transfer Gear Group 1010 Transfer Output Shaft Group 1011 Control Valve Group 1012-1015 Charging Pump Group 1016 Charging Pump Piping 1017 Oil Filter Assembly 1018

------

Steer Pressure GrouQ 0000 - Hydraulic. System 0001 - Cylinder Assembly Thru SiN T17-5660 SIN T17-5661 & Higher 0002 - Steering Wheel & Hub Kit Thru.S/N T17-5600 SiN T17-5601 & Higher 0003 - Steer Column Assembly 0004 - Servo Stat Assembly (Orbitrol) Universal Joint GrouQ 0000 - Universal Joint Installation Universal Joint Assembly 0100 - Transmission to Rear Axle 0200 - Transmission to Pillow Block 0300 - Engine to Transmission 0400 - Pillow Block to Front Axle

61 62 65 66 68 71 74 77 80 82 84 86 89 91 93-103 104 105 107 109 112 114 109 115 116 118 121 122 123 124 125

TABLE OF CONTENTS (Con't) GROUP 16

Brake System Group 0001 - Rear Brake System Group 0002 - Control Distribution Group 0003 - Parking Brake Group Thru SIN T17-5600 SIN T17-5601 & Higher 0004 - Slack ~djuster Assembly 0005 - Multi-Function Valve Assembly 0006 - Pump .Assemb1y Thru SIN T17-5685 SIN T17-5686 & Higher 0007 - Filter Assembly 0008 - Caliper Assembly 0009 - Brake Pedal Assembly .

135 137 141 143 145 146 147 28lA 148 149 150

Electrical System Group Ref.: Radiator Water Level Wiring See Group 060000 Air Cleaner Wiring (Thru S/NT17-5590) See Group 070300 Transmission Controls Wiring See Group 140000 0000 - Instrument Panel Group Thru SIN T17-5590 152 SIN ~17-5591 & Higher 153 0001 Servo I Switch Panel Group 155 0002 Servo lAir Conditioner Wiring Thru SIN T17-5570 158 SIN T17-5571 & Higher 198 0003 Lights, Leveler & Trans. Wiring Thru SIN T17~5570 162 SIN T17-5571 & Higher 198 0004 Main, Windshield Wiper '& Washer Wiring Thru SIN T17-5570 166 SIN T17~5571 & Higher 198 0005 Emergency Steer Valve Wiring Thru SIN T17-5570 170 SIN T17-5571 & Higher 198 0006 Hyd./Fuel Level & Parking Brake Wiring Thru SIN T17-5570 172 SIN T17-5571 & Higher 198 0007 Trans. Control Valve & Oil Level Wiring Thru SIN T17-5570 176 SIN T17-5S71 & Higher. 198 0008 Gauges & Indicator Light Wiring Thru SIN T17-5570 178 SIN T27-5571 & Higher 198

TABLE OF CONTENTS

GROUP 17

. (Con't) • Electrical System Group

(Con't)

0009 - Tail/Signal Light, Clutch Cut-Out & Stop Light Switch Wiring Thru SIN T17-5570 S/N.T17-5571 & Higher '0010 - Horn, Proximity Switch, Headlight & Signal Light wiring Thru SIN T17-5570 SIN T17-5571 &-Higher 0011 - Rear worklight, Floodlight & Back-up Alarm Wiring Thru SIN T17-5570 SIN T17-5571 & Higher 0013 - Engine wiring Thru 'S/N T17-5570 SIN T11-5571 & 'Higher 0014 - Battery/Installation wiring 0015 - Instrument Panel, Flood & Dome Light Wiring Thru SIN T17-5570 SIN T17-5571 & Higher 0100 - Lights/Mounting 1000 - Battery &·Wiring Diagram SIN T17-5571-5590 (Dixson) SIN T17-5591-5650 (Amp) SIN T17-5651 & Higher (Deutsch)

180 198 184 198 186 198 188 198 191 194 198 195 198 206 214

180300

Bucket Leveler & Hoist Cut-Out-Group

219

200000

Sheet Metal & Shrouding Group Thru SIN T17-5689 SIN T17-5690 & Higher

221 224

220000

Fenders/Handrail Group

227

230000

Fuel/Hydraulic Reservoir Group

230

250000

Tires & Wheels Group (Also Option Section)

234

Cab, Floorplates, Seat & Related Parts Group 1400 - Floorplates 1600 Cab Assembly 1601 Windshield Washer & Wiper 2200 Seat/Installation 2300 Seat Assembly 3500 Cab Acoustics

235 236 240 242 242A 243

~"iN.OJIAN

GROUP

TABLE OF CONTENTS (Con't)

PAGE

283000

Identification Group

244

30,

Heater Group 0000 - Heater Installation 0001 - Heater Assembly

247 250

Lubrication System, 0010 - Front Frame 0020 -,Rear Frame

25lA 251C

Main Hydraulic System Group 4000 - Front Frame Hydraulics Rear Frame Hydraulics Thru SIN T27-5685 SIN T17-5686 & Higher Hydraulic Cooling System Thru SIN T17-5685 SIN T17-5686 & Higher 4001 - Main Control Valve Assembly 4002 - Flow Divider Valve Assembly 4003 - Servo Hydraulic System Thru SIN T17-5690 SIN T17-5691 & Higher 4005 - Pump Assembly (Main & Cooler) Thru SIN T17-5685 S/N'T17-5686 & Higher 4006 - Pump Assembly Steer, Thru SIN T17-5685 Steer & Brake, SIN T17-5686 & Higher Lift Arms & Linkage Group 0000 Lift Arms & Linkage 0001 - Bucket Cylinder Assembly ThXu SIN T17-5660 'S/N T17-5661-5727 SIN T17-5728 & Higher Hi-Lift Bucket, Cylinder 0002 - Hoist Cylinder Assembly Thru SIN T17-5660 SIN T27-5661-5727 SIN T17-5628 & Higher Hi-Lift Hoist Cylinder Thru SIN T17-5760 .. SIN T17-5761-5727 SIN T17-5728 & Higher 9000 - Bucket Assembly 9100 - Attachments

252 255 257A 258 259A 260 268 272 274 280 280A 281 28lA 282 286A 287 288A 288C 289 291 292A 289 291 292C 294 308

TR.OIAN QUICK REFERENCE 5500Z

Part Nb. *Filter Kit

4610648

Air Cleaner *Element Large *Element Small

4600180 4600179

1 1

2085015 4609149 6960442 2108706

1 1 1 1

2078834 6954962 6960390 4606671 4622214 4609838 4609764 4608660 4604704 4609146 4604753

Belts Al terna tor (2) Fan Accessory Drive Air Conditioner Filters *Fuel System *Oil - Primary -Secondary *Hydraulic System (Incls. Gasket) Gasket *Transmission System *Transmission Control Valve *Brake System *Strainer, Fuel Tank *Corrosion Resistor Air Pressurizer

1 1 2 1

2 1 1 1 1 2

Bulbs Floodlight - Front~ Floodlight - Rear Headlight Tail Light Red Turn Signal - Amber, Rear Turn 'Signal - Front

4609291 4,609295 4609292 4609296 " 4609297 2061182

1 1 1 1 1 1

Hydraulic Test Fitting Quad Gauge

4610195 6951719

1 1

Identification Kit - 5500Z, Identification Kit - L55 Safety Walk Kit - L55

4613001 4620897 4620898

1 1 1

4609268 4612351

1 1

Manuals - Parts - TB125 - Operators - TB900

~iROJAN

01 0000

Q-8

0-9 @)-to ~-11

6709

FRONT FRAME ASSEMBLY Item

i 2A 3 4

Qty.

°1 1 1 4 4 1 1

6 7 8

8 8 8

10 11

Rev. 8/91

Part No

4622631 4603175 4605485 2056630 1500008 4605724 4125357 33°0Q008 1747087 REF 4125150 1747051 4605528 4148852

Description

Frame Assy., (SIN T17-5708& Higher) Frame Assy., Front (Thru SiN T17-5707) Cover Assy. (Incl. Item 2A) Handle Washer (MlO.5) Bolt (MlOx16) Bearing, Spherical Grease Fitting Snap Ring Pin, Bolt & Locknut (See Group 110000) Bearing, S~herica1 Snap Ring Spacer Seal

01 0000

6709

REAR FRAME ASSEMBLY

Item

Qty.

12A 13 13A 13B 13C 14 15 16 16A 16B 16C 17 18 19 20

AR 1 1 1 1 2 2 1 1 1 1 8 8 8 8

Part No

4603176 4622516 4155682 4605809 4611047 7121227 4155508 4605807 4605805 4605810 4611047 7121227 4155508 7121006 1572075 1500008 1251006

Description

Frame Assy., Rear (Thru SIN T17-5707) Frame ASsy., (SIN T17-5708 &"Higher) Cage Nut Cover As sy. , RH (Incl. Item 14) Block, Stop Bolt (M8x25) Nut (M8) Hinge Latch (Key Code 751) Cover As sy., LH (Incl. Item 14) Block, Stop Bolt (M8x25) Nut (M8) Bolt (M10x25) Lockwasher (A10) Washer (M10.5) Nut (M10) Rev. 8/91

01 0000

6709

REAR FRAME ASSEMBLY Part No

Item

Qty.

4607094

22 23 24 25 26 27 28 29 30 31 32 33 34 34A 34B

1 1 2 2 2 2 2 2 1 4 8 4 1 1 1

2115436 4607097 7121006 1572075 1251006

Rev. 8/91

460~543

4621911 2301210 4612114 4606532 1547025 . 4155622 4617532 2414373 4609264

Description

Draw Bar Pin ASsy. (Incl. Item 22) (Thru SiN T17-5570) Pin, Hitch (Thru SIN T175570) Plate, Retainer (Thru SIN T175570) Bolt (M10x25) (Thru SIN Ti75570) Lockwasher (AlO) (Thru SIN T175570) Nut (MlO)(Thru SIN T175570) Safety Link Assembly Pin Assembly (Inc1s. Item 29 & Chain) Hair Pin Plate Assy,Draw Bar(S/N T175571 & Higher) Bo1t(M24x80) (SIN T17.5571 & Higher) Washer (M24) (SIN T175571 & Higher) Nut (M24) (SIN T175571 & Higher) Pin ASsy. (SIN T175571 & Higher) Hair Pin Chain 12

~IROIAN

01 0100

6695

MAIN PIVOT GROUP (UPPER) (THRU SiN T17-5707) Item

Oty.

'1 4 7 7 7 1

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 13

1 1 2 1 1 1 1 1 1 2

Part No

4603744 7120503 0025577 7121068 1500059 4605625 461Q689 4604884 4603746 4604870 4606745 4603745 4604866 4608050 3300008 4620833 7121008

Description .

Pin Bolt (M20x65) Washer (M20) Bolt (Ml4x35) Washer (Ml4) Plate, Capture Shim V-Seal Plate, Capture Seal Bearing Sleeve Seat, Bearing Shim Kit Grease ,Fitting Bar Bolt (M10 x 30) Rev. 8/91

~iRIUftN

01 0100

6695

MAIN PIVOT GROUP (UPPER) (THRU S/N T17-5707) Item

Qty.

19 20 2i

2 3 2

Rev. 8/91

Part No

1572006 4622100 4620831

Description

Lockwasher Bolt Spacer

13A

01 0100 ~3

t1~,1 4-1i

) ' V ..

~ ~!"/1 = 0°

l.....~.--",,~

MAIN PIVOT GROUP (UPPER) (SIN T17-5708 & HIGHER) Item

Qty.

Part No

Description

4 5 6 7 8 9 10 . 11 12 13 20

13B

8 3 1 AR

1 1 1 1 1 1 1

4622470 7120503 7121138 4604907 4622452 4622533 4622491 462~468

4622469 4172682 4604870 4606745 3300008

Pin Bolt Bolt Bolt Plate, Capture Shim Plate, Capture Sleeve, Upper Sleeve, Lower Seal Seal Bearing Grease Fitting

Rev. 8/91

.<9.j>'11 R . . . .N

01 0200

12-@ 6696

MAIN PIVOT GROUP (LOWER) Item

Qty.

1 1

6 12 17 18 19

7 ·6 7 1 1 1 1 1 1 1 1

Rev. 8/91

Part No

4622467 4603751 7121068 7121138 1500059 4606745 4617520 4605650 4172682 4606607 4606738 4155710 4155711

Description

Pin (SIN 5708 & Higher) Pin (Thru SIN 5707) Bolt (M14 x 35) (Thru SIN 5707) Bolt (SIN 5708 & Higher) Washer (M14) (Thru SIN 5707) Bearing (Thru SIN 5707) Bearing (SIN 5708 & Higher) V-Seal (Thru SIN 5707) Seal (SIN 5708 & Higher) Bolt (M16 x 200) (Thru SIN 5707) Bolt (SIN 5708 & Higher) Nut (M16) (Thru SIN 5707) Nut (SIN 5708 & Higher)

<i.>* ROI"N

01 0200

.......~I

12-~

6696

MAIN PIVOT GROUP (LOWER) Item

Qty_

21 22

14A

2 1

Part No

4605626 4622441 4610690 4604869 4622487

Description

Plate, Capture (Thru S/N.5707) Plate, Capture (SIN 5708 & Higher) Shim (Thru SIN 5707) Seal (Thru SIN 5707) Wiper (Bottom Only) (SIN 5708 & Higher)

Rev. 8/91

4.iPTROIAN

03 3100

FRONT AXLE ASSEMBLY Item

Qty.

B C

D E

Part No

4603178 REF REF REF REF

Description

Axle Assembly Housing Group (See Group 033101) Hub Group (See Group 033102) Brake Group (See Group 033103) Differential Group (See Group 033104)

Rev. 2-11/8

03 3101

FRONT AXLE HOUSING GROUP Item

Qty.

Part No

A 1 2 3 4 5 6 7 8 9 10 11

1 1 2 2 4 1 1 1 1 1 2 2

4609300 4609301 4609302 4609303 4609304 4609305 4609306 4609307 4609308 4609309 4609310 4609311 '

Rev. 2-11/89

Description

Housing Assy. (Incl. Items 1-11) Housing Plug o Ring Plug Adapter Breather Shaft, Thrust o Ring Shim Kit Bolt Washer

~TROIAN

03 3102

FRONT AXLE HUB ASSEMBLY GROUP Item

Qty.

1 1 2 2 2 2 2 2 2 16 2 12 24 24 2 2 2

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No

4609313 4609314 4609315 4609316 4609317 4609318 4609319 4609320 4609321 4609322 4609323 4609324 4609325 4609326 4Q09327 4609328 4609329

Description

, Shaft, LH Axle Shaft, RH Axle Hub Bearing Retainer Bearing Hub, Ring Gear Retainer Shim Kit Bolt Ring Gear Retainer Bolt Washer Spacer Gear, Sun Snap Ring

Rev.2-11/89

03 3102

FRONT AXLE HUB ASSEMBLY GROUP Item

Qty.

17 17A 18 19 20 21 22 23* 24 25 26 27 28* 29

2 2 6 6 6 6 6 2 6 2 2 2 2 2 2 2 2

30~

31* 32*

Part No

4609330 4609331 4609332 4609333 4609334 4609335 4609336 4609337 460933S 4609339 4609340 4609302 4609303 4609341 4609342 4609343 4609344

Rev. 2-11/89

Description

Planetary Spider Assy.(Inc1. Items 17-22) Spider Gear, Planetary Bearing Snap Ring Pin Ball o Ring Bolt Cover Button, Thrust Plug o Ring Plug o Ring o Ring o Ring 18

~TRD.IAN

~® ~ "'~ ~

. . 21 22 \

\.,p

'IO:lJ

2B ' \ ' \ \ / . . . .

18 23

1\1\ \

\\~

\ 20

03 3102

,C)Q

. ~

:~\

'~u\j y\\), " @

.........-;)'

\\)~

FRONT AXLE HUB ASSEMBLY GROUP Item

Part No

Qty.

Description

33 . , 12 34 12 35 62 36 62 37 62

4609345 4'609311 4609346 4609347 4609348

Bolt Washer Stud Nut, Wheel Washer

*Hub Service Kit - 4609349 (Services One Hub)

Rev. 2-11/89

03 3103

FRONT AXLE BRAKE (TWO HUBS) GROUP

Description

2 3 4 5

13 14 15 16 17 18 21 22 23 24 25 26

2 2 2

2 2 4 4 2 2

4 2

2 2 4

24 24

4609352 4609353 4609354 4609355 4609363 4609364 4609365 4609366 4609367 4609368 4609369 4609370 4609371 4609372 4609373 4609311

2-11/89

y ~n er Plug Screw , Bl eed Cap

Plug Plug Plug o Ring Plug o Ring Plug

Sleeve Seal

o Ring P'~n, Dowel

olt Washer

03 31.03

L I

L...

Item

27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 43 44

121

FRONT AXLE BRAKE GROUP (TWO HUBS) at y. I

2 2 8 8 8 2 8 24 24 2 8 40 40 ·2 2 4 2 I

Part No

4609374 4609375 4609376 4609377 4609378 4609379 4609380 4609381 4609348 4609382 4609395 4609384 4609385 4609387 4609388 4609372 4609389 I

Description

Piston Seal ' Pin, Guid Spring e p .. o~n! Dowel

R~ng

o Ring Bolt Washer o Ring o Ring Bolt Washer Retainer o Ring .. p. S ~n, Dowel . ea1 ASsy ., F loating(Inci. Items 44 & 45)

....J Rev. 2-11/89

03 3103

TROIAN

...,

FRONT AXLE BRAKE GROUP (TWO HUBS)

I Item

44 A 45 46 47 48 49 51 52 53 54 55 57 58 59 60

4 4 2 2 4 2 2 4 4 32 32 14 12 4 2

Part No

Qty

I-.

4609390 4609391 4609392 4609393 4609394 4609382 4609396 4609397 4609398 4609384 4609385 4609399 4609400 4609386 4609306

Rev. 2-11/89

Description

oSeal R" As sembly Hub~ng Assembly

Plug Seal o Ring Ring Ge Plug ar o Ring Bolt Washer Plate Disc Plug Breather

03 3104

aU,

/~~ ~ O~

/ 33

~@0.

j"--IlliI'(J~"

".~

()

0(&

3938illr /

43 ~

FRONT AXLE ASSEMBLY DIFFERENTIAL GROUP Item

A ~

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 23

Qty.

-4

4 4 1 1 1 1 1

12 12 4 24

Part No

4609402 4609403 NSS NSS 4609404 4609405 4609406 4609,407 .NSS 460940"8 4609409 4609410 NSS 4609411 4609412 4609413 4609414

Description

Differential Assembly Carrier & Cap Assy.(Inc1. Items 1-5) Carrie~ (Order Item B) Cap, Bearing (Order Item B) Pin Bolt Washer Pinion & Bevel Gear Assy.(Inc. Item 7) Gear, Bevel (Order Item 6) Bearing Snap Ring Case Assy. (Incl. Items 10-13) Case Half (Order Item 10) Bolt Washer Pin, Dowel Bolt Rev. 8/91

03 3104

FRONT AXLE ASSEMBLY DIFFERENTIAL GROUP Item

Qty.

16 17

24 'I 4 4 2 2 4 2 2 2 4 4 1 1 1

18 21 23 24 25 26 27 28 29 30 31 32* 33*

Rev. 8/91

Part No

4609412 4609415 4623112 4609420 4609422 4609423 4609404 460~424

4609425 4609426 4609325 4609326 4609427 4609428 4609429

Description

Washer Spider Pinion ASsy. Washer Gear, Side Washer Pin Bearing Nut, Adjusting Lock Bolt Washer Cage, Bearing o Ring o Ring

03 3104

FRONT AXLE ASSEMBLY DIFFERENTIAL GROUP Item

Qty.

34 35 36* 37

1 1 1 4 4 4 10 10 1 1 1 1 1 1 17 18

38 39 40 41 42* 43 44* 45 46 47

Part No

4609430 4609431 4609432 4609433 4609434 4609435 4609436 4609412 4609437 4609438 4609439 4609440 4609441 4609442 4609443 4609348

Description

Bearing Cage Seal, ·Oi1 Shim (.007) Shim (.011) Shim (.039) Bolt Washer Flange Plate, Lock o Ring Bolt o Ring Pin, Dowel Bolt Washer *Differentia1 Service Kit - 4609456

Rev. 2-11/89

03 3200

REAR AXLE ASSEMBLY Item

Qty.

1 1

B C

D E F

---

Part No

4603179 4603455 REF REF REF REF

Rev. 2-11/89

Description

Axle Assy. I w/Ax1e Support Axle Assy., Rear Housing Group (See Group 033201) Hub Group (See Group 033202) Brake Group (See Group 033203) Differential Group (See Group 033204)

03 3201

711~

9-r-~O ~

IS \ 12 \ .

\ ~~ \ '\;j"_6~' 2

~ '.

•

26 \

\,~

•

~~ ·"1 a/

29 24 25 28

\ \ 22 25 21

REAR AXLE HOUSING GROUP

Item

Qty.

1 1 2 2 4 2 1 1 1 1 2 2 1 2 14 14 1

1 2 3 4 5 6 7 8 9 ;LO 11 12 13 14 15 18

Part No

4609445 4609446 4609302 4609303 4609304 4609305 4609306 4609307 4609308 4609309 4609310 4609311 4609448 4609413 4609449 4609414 4609356

Description

•

Housing Assy. (-Incl. Items 1-15) Housing' Plug o Ring Plug Adapter Breather Shaft, Thrust o Ring Shim Kit Bolt Washer Support Pin, Dowel Bolt Washer Support, Front Rev. 2-11/89

~IAOIAII

03 3201

()~~.

~~\ "

\J \

REAR AXLE HOUSING GROUP

Item

Qty.

19 19A 20 21 22 23 24 25 26 27 28 29 30

2 1 2 1 1 1 1 2 8 8 1. 8 8

Part No

4609357 4620866 4609358 4609359 4609360 4609361 4609362 4609383 4609450 4609412 4609419 4609447 4609412

Rev. 2-11/89

Description

Packing Packing Seal, Dust Support, Rear Packing S~al, Dust Plate, Thrust Washer, Thrust Bolt Washer Cover Bolt Washer

21 22 \

~~ 20

~\~\), \

15 \

~rl ~\j ~~<s??

fJ'VO'

14 16 \

\~ ~ 11 1 3 \

~, (\'\1

26 31

18 23

'~,;S0. ~

""~~ \ @ \ \

03 32.02

IP\

\ \ \ 37 32

REAR AXLE HUB ASSEMBLY GROUP

Item

Qty.

1 1 2 2 2 2 2 2 2 16 2 12 24 24 2 2 2

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Part No

4609314 4609313 4609315 4609316 4609317 4609318 4609319 4609320 4609321 4609322 4609323 4609324 4609325 4609326 4609327 4609328 4609329

Description

, Shaft, LH Axle· Shaft, RH Axle Hub Bearing Retainer Bearing Hub, Ring Gear Retainer Shim Kit Bolt Ring Gear Retainer Bolt Washer Spacer Gear, Sun Snap Ring

Rev. 2-11/89

4i>TR.OIAN

'\ \

~ ~~ @>

~\~ ® \ \ 20

18 23

31 -

28 27

25 \

\ / ' 11

:::r; ~

( \ 6il

e\'~\). 29

16 \

11 13 \

" \ \ \" ~ 10

15 \

(\'()

I..... \

\ _Z)~""'.'-J a\~\~\\7 .-1:) ~

03 32.02

\_~~ ">0

2\6

REAR AXLE HUB ASSEMBLY GROUP Item

Qty.

Part No

17 l7A 18 19 20 21 22 23* 24 25 26 27 28* 29 30* 31* 32*

2 2 6 6 6 6 6 2 6 2 2 2 2 2 2 -2 2

4609330 4609331 4609332 4609333 4609334 4609335 4609336 4609337 4609338 4609339 4609340' 4609302 4609303 4609341 4609342 4609343 4609344

Rev. 2-11/89

Description

Planetary Spider Assy.(Incl. Items 17-22) Spider Gear, Planetary Bearing Snap Ring Pin Ball O-Ring Bolt Cover Button Plug o Ring Plug o Ring o Ring o Ring 30

03 3202

~\\

-I

AXLE

HUB

r-Part No

Qty.

Item

A~MBLY GROUP Description

33 . 12 34 I 12 35 62 36 62 37 62

4609345 4609311 4609346 4609347 4609348

Bolt Washer Stud Nut, Wheel Washer *Hub Service Kit 4609349 (Serv.l.ces . One Hub)

..J

31·

Rev. 2-11/8 9

03 3203

r L...

1tem

1 2 3 4

_=~52~REAR~AXLE BRAKE

Qty. I

art No

2 2 2 2

13 14

2 2

i~ ~ I

17 2 18 4 21 2 22 2 23 2 24 4 25 26 , .24 24

L...

4909351 4609352 4609353 4609354 4609355 4609363 4609364 4609365 4609366 4609367 4609368 4609369 4609370 4609371 4609372 4609373 4609311

Rev. 2-11/89

(TWO

HUBS) GROUP

Description

Cylinder Plug Screw , Bleed Cap Plug Plug Plug o Ring Plug o Ring Plug Sleeve .Seal o Ring Pin, Dowl Bolt I Washer

.J 32

03 3203

REAR AXLE BRAKE (TWO HUBS) GROUP Item

Qty. I

27 28 29 30 31 32 33 34 35 36 37 38 39 41 42

Part No

Description

L!! I. 33

8 8 8 2 2: 24 2 8 40 40 2 2 4 2

4609374 4609375 4609376 4609377 4609-378 4609379 4609380 4609381 4609348 4609382 4609395 4609384 4609385 4609387 4609388 4609372 . 4609389

Piston Seal p.J.n, Gu·d . J. e SprJ.ng p. oJ.n! Dowel RJ.ng o Ring Bolt Washer o Ring o Ring Bolt Washer Retainer o Ring . p. sJ.n, Dowel eal Ass y.,Float·J.ng(Incl. Items 44-45)

Rev. 2-11/89-

03 3203

I-

REAR AXLE :

BRAKE (TWO HUBS) GROUP

Item

l.-

1 44AI 45 46 47 48 49 51 52 53 54 55 57 58 59 60

...,

53 / 52

Qty.

4 4 2 2 2 2 2 4 4 32 32 14 12 4 2

I I

Part No

4609390 4609391 4609392 4609393 4609394 4609382 4609396 4609397 4609398 4609384 4509385 4609399 4609400 4609386 4609306

Rev. 2-11/89

Description

oSeal R. As sembly

Hub~ng Assembly

Plug Seal o Ring Ring Ge Plug ar o Ring Bolt Washer Plate Disc Plug , Breath'er

03 3204

\,~)~.~\

. .

\ \ 29 30 28

REAR AXLE DIFFERENTIAL GROUP Item

Qty.

1 1

B 1 2 3 4 5· 6 7 8 9 10 11 12 13 14 15 35

4 4 4 1

-1 1 1

12 12 4 24

Part No

4609457 4609403 NSS NSS' 4609404 4609405 4609406 4609407 NSS 4609408 4609409 4609410 NSS 4609411 4609412 4609413 4609414

Description

Differential Assembly Carrier & Capy Assy.(Inc1. Items 1-5) Carrier (Order Item B) Cap, Bearing (Order Item B) Pin Bolt Washer Pinion & Bevel Gear Assy.(Inc1.Item 7) Gear Bevel (Order Item 6) Bearing Snap Ring Case Assy. (Incl. Item 10-13) Case Half (Order Item 10) Bolt Washer Pin, Dowel Bolt Rev. 2-11/8

03 3204

. 47

REAR AXLE DIFFERENTIAL GORUP Item

Qty.

16 17 18 21 23 24 25 26 27 28 29 30 31 32* 33*

24 'I 4 4 2 2 4 2 2 2 4 4 1

1 1

Rev. 8/91

Part No

Description

4609412 4609415 4623112 4609420 4609422 4609423. 4609404

Washer Spider

460~424

Bearing Nut, Adjusting Lock Bolt Washer Cage, Bearing o Ring .0 Ring

4609425 4609426 4609325 4609326 4609427 4609328 4609429

Pinion Assy. Washer Gear, Side Washer, Thrust Pin

03 3204

REAR AXLE

DIFFERENTIAL QROUP Item

Qty.

34 35 36* 37

2 1 1 4 2 2 10 10 1 1 1 1 1 1 17 1 18

38 39 40 41 42* 43 44* 45 46 47 48 ,37

Part No

4609430 4609454 4609432 4609433 4609434 4609435 4609436 4509412 4609452 4609438 4609455 4609440 4609441 4609442 4609443 4609458 4609348

Description

Bearing Cage Sea1,Oil Shim (.007) Shim (.011) Shim (.039) Bolt Washer Flange Plate, Lock o Ring . Bolt o Ring Pin, Dowel Bolt Bolt Washer *Differentia1 Service Kit 4609456 Rev.2-11/89

041100

FRONT AXLE

REAR AXL.E

____ 5

AXLE MOUNTING ,

Item

Qty.

1 2 3 4· 5 6 7 8

8 16 4 4

8 8 8

Part No

4606032 4606030 4606031 4606127 REF 4605124 1547019 4155728

Description

Locknut (M36) Washer (M36) Bolt (M36x360) Bolt (M36x420) Trunion (See Group 033201) Bolt (M30x100) Washer (M30) Nut (M30)

...

Rev.2-11/89

060000

0-33

®-34

~-35

®-34

;"-37

~ ,8 ~

6758

RADIATOR & COOLING SYSTEM

Item

aty.

--2

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 39

2 2 1 14 12 1 1 1 1 1

1 1 1

Part No

REF REF 4605596 0025577 7121128 4608994 1500008 7121361 4606305 4606306 4606307 4605709 4605680 REF 4605712 4606300 2031392

Description

Radiator & Coo~er Assy.(See Group 060100) Cap, Radiator (See Group 060100) Rod Assembly, Tie Washer (M20) Bolt (M20x30) Shroud Assembly, Fan Washer (MlO.5) Bolt (MlOx16) Hose, Flex Hose, Flex Hose, Flex By Pass Hose, Flex By Pass Tube, By Pass Bolt & Washer (Furn. w/Engine) Bracket Spacer Lockwasher (7/16) Rev. 2-11/89

.060000

=-33 ~-34

~-35

@-34

'-37

"'- ,8 ~

6758

RADIATOR & COOLING SYSTEM

Item

Qty.

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

1 1 1 1 1 2 1 1 1 1 1 4 42 2 2 4

Part No

2032166 2078677 7121146 1500066 1251069 2092368 4610921 4606308 2031996 2111936 2033256 2032039 2098674 2059307 4606'.353 4611385 2117410

Rev. 2-11/89

. Description Bolt (7/16-20x3.5) Clamp Bolt (M12x25) Washer (M12) Nut (Ml2) Hose Tube Hose Assembly Elbow, 45° Adapter Drain Cock Clamp Clamp Clamp Clamp Stud Washer (Ml2) 40

~TROIAN

06 0000

13 18 I \ 15 rt_",--. ~

20 17 ~)

~~))y

•

,,/

,,-6

16 f~

30 ..-. "u"""

'/'

~ /~~ 32 ~~ 28 ~// 10

J..v.r .~~'36 ~ ..s~, \ 34

~ ,8 Ii

i?1 .\ t 21

1t0

6158

RADIATOR & COOLING SYSTEM

Item

Qty,

Part No

Description

35 .. 36 37 38 39 40 41 42 43 44 45 46 47

4 2 4 1 1 1

1 1

2049889 1251069 0022197 2053266 2005266 2115983 REF 4612035 2037615 REF 4604813 REF 4606814

, Mount Rubber Nut (Ml2) Nut (VM12) Bushing Plug Plug Furn. w/Engine Wire Assembly Bolt (3/8-16x1.25) Furn. w/Radiator Liquid Level Detector, Coolant Harness Assy. (See Group 17) Connector

Rev.2-11/89

06 0100

RADIATOR & COOLER ASSEMBLY

Item

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 2

2 3 4 5 6 7 8 9

41B

Part No

4621354 4611012 4609927 4622008 4609931 4622012 4609930 462~011

4609928 4622009 4609929 4622010 . 6952612 4609926 6960412 4609933 4622013

Description

Radiator & Cooler Assembly Radiator Assembly Top Tank Assembly (Thru SIN T17-5714) Top Tank Assembly (SIN T17-5715 & Higher) Side Assy., L.H. (Thru SIN T17-5714) . Side Assy., L.H. (SIN T17-5715 & Higher) Side Assy., R.H. (Thru SIN T17-5714) Side Assy., R.H. (SIN T17-5715 & Higher) Bottom Tank & Cooler Assy. (Thru SIN T17-5614' Bottom Tank & Cooler Assy.(S/N T11-5615 & Higf er Core & Header Assembly (Thru S/NT17-5614) Core & Header Assy. (SIN T17-5615 & Higher) Cap, Radiator Hose (7 B" Lg.) Clip Gasket (Thru SIN T17-5614) Gasket (SIN T17-5615 & Higher) Rev. 8/91

06 0100

.RADIATOR & COOLER ASSEMBLY Item

Qty.

4 11 12 13 14 15 16 17

4 104 104 104 84 104 1 8 8 1

Rev. 8/91

Part No

4609932 4622014 4622015 2031475 2031452 2031391 2031617 4621997 4619757 1572006 7121016 4613709

Description

Bar, Header (Thru SIN T17-5614) Bar, Short Header (S/NT17-5615 & Higher) Bar, Long Header (SIN T17-5615 & Higher) Bolt (3/8-16 x 1) Bolt (5/16-18 x 1) Lockwasher(3/8) (Thru S/NT17-5614) Nut (Thru SIN T17-5614) Nut & Washer (S/NTI7-5615) Oil Cooler Assembly Lockwasher Bolt Sight Gauge

07 0000

6706

ENGINE & RELATED PARTS

Item

Qty.

IB 2 3 4 5 6 7 8 9 10 11 12 14 15 16' 43

1 1 1 1 1 1

1 6 6 2

4 6

Part No

4619852 REF REF 2085015 4609149 6960442 6954962 696Q390 4609146 REF 4609150 41·95528 2037667 4604891 2037697 2037723 2117408

Description

Engine Assembly Filter, Fuel (See Group 070501) Starter (See Group 170013) Belt, Alternator (Set of 2) Belt, Fan (Set of 2) Belt, Accessory Drive Element, Primary Oil Element, Secondary Oil Element Corrosion Resistor Breather (Furn. w/Engine) Fan Washer (1/2) Bolt (1/2-13x3 1/2) Mount, Engine Bolt Bolt Washer (3/4) Rev. 8/91

'070000

6706

ENGINE & RELATED PARTS

Item

Qty.

17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34

4 4 4 1 1 1

1 1 1

1 1 1 3 3 1

Part No

4610615 0025577 4610634 2079161 4607793 4195592 4607798 4607057 4608976 REF REF 4604965 2068681 4609007 2031391 2031475 2031535

Rev.2-11/89

Description

Mount, Shock Washer (H2O) Locknut (3/4-10) Elbow, 90° Tube Assembly. Adpater Bracket/Tee Assembly Hose Assembly Elbow, 45° . Washer, Bracket (Furn. w/Engine) Bolt (Furn. w/Engine) Alternator (100 AMP) Pulley Bracket, Mount lockwasher (3/8) Bolt (3/8-16x1) Bolt (1/2-13x6) 44

4#>TROIAN

070000

-5

f'27~ I

~ ~ 1.J'l~(<f:~ I j\ ".~. I

/, \ . 23 I 21 l281\ 20 "'J 22

6706

ENGINE & RELATED PARTS Item

Qty.

35 36 37 38 39 40 41 42 43 44 45 46 47

2 2 1 1 1 1 1 1 2 2 1

Part No

2036818 2041071 4610010 2037661 4609063 2030820 2036817 4606047 1500066 2031515 2038470 REF REF

Description

Washer (1/2) Nut (1/2-13) Strap, Adjusting Bolt (1/2-13x2) Spacer Bolt (7/16-20x2.50) Lockwasher (7/16) Braket, Wire Harness Washer (1/2) Bolt (1/2-13x3/4) Elbow, 90° Hose Assy.,Fue1 (See Group 070500) Dipstick (Furn. w/Engine)

Rev. 2-11/89

~TROJAII

070100

ENGINE CONTROLS GROUP

Item

Qty.

-1

2 3 4 5

b 7 8 9 10 11 12 13 14 15 16 17

1 1 2 2 1 1 3 3 3 1 1 1 1 1

Part No

REF 2092332 4607267 2102689 4607278 2030852 4603349 2031369 4607294 7121030 1500003 1251004 4607744 4608009 7120835 . 1251065 2033513

Rev. 2-11/89

Description

Bolt (Furn. w/Engine) Spring Clip Ball Joint Pedal Assy.Accellerator(Incls.Item~ 15 & 16) Bolt Washer Nut Bracket, Mount Bolt Washer Nut Cable Boot Kit Bolt Nut Nut 46

070100

19-'j

18-~

20-® 21-~I

3 1\

~-~~; (,~ 8

1 4\ Af \_ '1l.. .~

6712 '.

ENGINE CONTROLS GROUP Item

Qty.

18 19 20 21

1 1 1 1

Part No

2032854 2031475 2036816 2031617

Description I

Clamp Bolt (3/8-16xl) Washer (3/8) Nut (3/8-16)

Rev. 2-11/89

TROIAII

.07 0.300

. . 0-

Eg-16

E}-17 e-36 8-36 2\e-

~~ \ \ ~

, 21 I 23 24

~~ I 22 21

27~~

__ 13 I

-12

30 31 6697

AIR INTAKE & WIRING SYSTEM (THRU SIN T17-5590) Item

aty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 2 1 2 1 2 2 4 4 4 1 1 1 1

Part No

4604209 2100546 4604211 4604821 2039923 4605612 2054680 2055401 2037672 4606095 7121133 1251066 1500008 2070303 .2081252 4609206 4607227

Rev. 2-11/89

Description

Air Cleaner Assembly Elbow Hose, Hump Bracket, Mount Band, Mount Tube, Air Intake Clamp, T-Bolt Clamp, T-Bolt Bolt Bolt Bolt Nut Washer Clamp Cap, Rain (Incl. Item 16) Clamp Hose 48

070300

.,~ 20

21 t 23 24

O~ I 22 21

6697

AIR INTAKE & WIRING SYSTEM (THRU SIN T17-5590) Qty_

Item

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 49

1 1 1 2 1 1 1 1 2 1 ·1 1 1 1 2 1 1

Part No

4600179 4600180 6960002 6060000 4608127 6960004 6960005 4605243 2032007 2033082 4607780 7121024 1500005 1251083 2032964 2101113 2036538

Description

Element, Small: Element,. Large Pin, Cotter Gasket Nut Assembly Nut, Wing Snap Ring Valve, Vacuator Elbow Adapter Bracket Assy., Mount Bolt Washer Nut Washer Hose Assembly Elbow, 45° Rev. 2-11/89

~~ I 22 21

6697

AIR INTAKE & WIRING SYSTEM (THRU SIN T17~5590) Item

aty.

35 36 37 38 38A 38B

1 2 1 1 3 1

Part No

4195533 2114460 4609051 4606979 4604960 4606799

Description

Coupling Clamp Hose Wire Harness Pin Plug Pin & Location

lA-I 1A-2 1A-3 38C 38D 39

1 1 3

4610390 4606986 4607582

Rev. 2-11/89

Wire Color Dk.B1ue Orange White/Blue

- Seal Seal, Per~phera1 Wire Assembly, Black

t 22

6697

AIR INTAKE & WIRING SYSTEM (THRU SIN T17-5590)

Item

Qty.

40 41 42 43

1 1 1

Part No

4607900 4607902 4607901 2055351

Description

Vacuum Switch,' 9" - H2O Vacuum Switch, IS" - H2O Vacuum Switch, 25" - H2O Tie, Nylon (NI)

Rev. 2-11/89

07 0300

<§iPTROIAN

~~\ \

TO AIR CLEANER

GAUGE

• 6776

AIR INTAKE SYSTEM

(SIN T17-5591 & HIGHER) Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 2 1 2 1 2 2 4 4 4 1 1 1 1

Part No

4604209 2100546 4604211 4604821 2039923 4605612 2054680 2055401 2037672 2032215 7121133 1251066 1500008 2070303 2081252 4609206 4607227

Rev.2-11/89

Description

Air Cleaner Assembly Elbow Hose, Hump Bracket, Mount Band, Mount Tube, Air Intake Clamp, T-Bo1t Clamp, T-Bo1t Bolt Bolt Bolt Nut Washer Clamp Cap, Rain(Inc1. Item 16) Clamp Hose 52

<Q>TROJAN

07 0300

TO AIR CLEANER GAUGE

6776

AIR INTAK~ SYSTEM

(SIN T17-5591 & HIGHER) Item

Qty,

18 19 20 21 22 23 24 25 26 27 28 29 30 31 31A 32 33 34

1 1 1 2 11 1 1 1 3 1 2 1 1 1 1 2

Part No

4600179 4600180 6960002 6960000 4608127 6960004 6960005 4605243 2032292 0746939 4195533 2114460 4609051 4611434 2032854 46-11485 2032964 REF

Description

Element, Small' Element ,- Large Pin, Cotter Gasket Nut Assembly Nut, Wing Snap Ring Valve Vacuator Elbow Fitting Coupling Clamp, T-Bo1t, Hose Hose Clamp (NI) Hose Washer Plate, Mount (See Group 324003) Rev. 2-11/89

07 0400

6704

- EXHAUST SYSTEM

Item

Qty.

1 1 1 1 1 2 2 3 1 1 1 "2 2 2

2 3 4 5 6 7 8 9

Part No

4617268 4617214 4605964 2064667 4605972 4607906 2314392 2068799 4607725 2064661 4167216 1251066 7121008 1500008 1572006

Rev. 2-11/89

Description

Muffler Assembly (Thru SIN T17-5620) Muffler Assembly (SIN T17-5621 & Higher) Pipe, Exhaust Clamp Spacer, Long Bolt (1/2-13x6 112) Washer (Top) Washer (Between Spacer) Spacer, Short. Clamp, T-Bolt V Bracket Nut (MIO) Bolt (MI0x30) Washer (MI0) Lockwasher

07 0500

6698

FUEL SYSTEM

Item

Qty.

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 55

-2

2 2 1 1 1 1 1 2 1 1 1 2 1

Part No

REF REF REF 7121133 1500008 1251066 4606365 460Q361 4606364 2031989 2038471 2032842 7121146 1547017 1251069 2032961 2037634

Description

Fuel Tank (See Group 230000) Engine Assy.(See Group 070000) Filter Assy.,Fuel(See Group 070501) Bolt (MlOx25) Washer (MlO.5) Nut (MlO) Hose Assembly Hose Assembly Hose Assembly Connector Connector Clamp Bolt (MlOx25) Wasper (M12) Nut (Ml2) Washer (7/16) Bolt (7/16-14xl)

Rev. 8/91

·~IROI"N

07 0500

6698

FUEL SYSTEM

Item

20 21, 22 23 24 24A 25 26 27

Qty.

1 3 4 4 1 1

Part No

2070861 2032960 2031617 2055352 203147.3 2031391 2031926 46.19,780 REF

Description

Clamp Washer (3/8) Nut (3/8-16) Tie, Nylon Bolt (3/8-16x3/4) Lockwasher (3/8) Elbow, 90° (Furn. w/Fi1ter Head) Bracket Assy. (Inc1s. Mtg. Hardware) Breather (See Group 230000)

Rev. 8/91

070501

1---1-----+o

(:)\u TyV

FUEL FILTER

Item

Qty.

A 1 2 2A 3 4 5

1 2 1 1 2 2

Part No

2079431 2078834 4619781 6952879 6952880 6952881 REF

Description

Filter ABsy, Fuel Cartridge, Spin-on Head ABsy. (Incls. Elbows) Head Adapter Seal o Ring (Furn. w/Item 1)

Rev. 2-11/89

070502

16 10

ETHER START KIT Item

Qty.

A 1

1 1

IB 2 3 4 5 6 7

8 9 10 11 12 13 14

1 4 4 4

1 1 1 1 1

-1

Part No

2110173 4608473 2030852 4603349 6851829 7121112 1251064 1500003 6954997 6954953 2036555 2062296 6954738 NSS NSS 6954324

Rev. 2-11/89

Description

Either Start Kit (Inc.2,7,8,9,15) Bracket Bolt Washer Clamp Bolt, Kit Bracket Nut Loc kwas her Not Applicable Valve Assembly Gasket, Valve Cylinder Terminal Fitting, Valve Sleeve (Order Item 14) Nut (Order Item 14) Tube, Nylon

<§.iPTADI"N

07 0502

1j; 0,

Item

Qty.

15 1E? 18 19

1 1

Part No

6851832 REF 2046559 2062303

ETHER START KIT

Description

Atomizer Wire (See Group 170013) Sleeve, Neoprene Terminal

59 .

Rev. 8/91

071200

•

DAMPER ASSEMBLY Item

Qty.

1 1 1 1 1 1 1 8 16 16

1 2 3 4 5 6 7 8 9

Part No

4607248 4610415 4610416 4610417 4610418 4610419 4610420 4155048 4154930 4155509

Rev. 2-11/89

Description

Damper Assy. (For Mounting See Group 120000) , Flange Plate, Mount Coupling, Rubber -Disc, Friction Ring, Friction Hub

Bolt Bolt Locknut

~TROIAN

10 0000

-3

1-0 9-~

s-®! 6701 .

TRANSMISSION MOUNTING

Item

aty.

1 2 3 4 5 6 7 8 9 10 11 12

4 6 1 2 2 2 8 4 4 8 1 2

Part No

4610615 2117408 4617137 4605542 4610631 2037723 7121283 4610634 0025577 1547016 3300008 1800596

Description

Mount, Shock. ~ Washer Trunion Mount, Transmission Bolt (3/4-10x7) Bolt (3/4-10x3 3/4) Bolt (M16x40) Locknut (3/4-10) Washer (M20) Washer (M16) Grease Fitting Pin, Dowel

Rev. 2-11/89

~iRD.lAN

10 0100

--1-23

6702

TRANSMISSION HYDRAULICS Item

1 2, 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17

Qty.

1 1 2 1 5 3 4 4 2 AR

4 12 1 2 3

Rev. 8/91

Part No

4608103 4608102 4608104 4608105 4605142 460si41 2072632 1633.728 7121308 1547017 4154600 1500008 0017311 7121331 4149227 2070814 1640724

Description

Hose Assembly Hose Assembly Hose Assembly Hose Assembly Block, Adapter Block, Adapter o Ring Adapter Bolt (Ml2x400 Washer (M12) Bolt; (M10x40) Washer (M10.S) Flange Half, Split Bolt (M10x3S) o Ring Flange Half, Split Elbow, 90°

10 0100

39TJ1!

41-i

40-

42-0

~'-+--20

6702

TRANSMISSION HYDRAULICS Item

aty.

18 19 20 21 22 23 24 25 26 27

2 4 2 2 4 4 1 1 1 4 1

29. 30 31 32 33 34 63

---

Part No

4607922 4608165 4608166 4608167 4620888 7120257 4608169 4608170 2037598 7121229 2055352 REF REF REF REF REF REF

Description Adapter Clamp Halves Plate, Cover Plate, Lock Bolt, Stacking Bolt Clamp Plate, Cover Bolt (5/16-18x2 1/2) Bolt (M10x20) Strap, Nylon Pump Assy.,Charging Pump(See Group 101016) o Ring (Items 30-42 See Group 101017) Washer Bolt o Ring Tube Assembly Rev.2-11/89

10 0100

39Ti1/

41-i

40-

42-0

6702

TRANSMISSION HYDRAULICS Item

Qty.

35 36 37 38 39 40 41 42 43 44 45 46

--------

Part No

REF REF REF REF REF REF REF REF REF REF REF REF

Rev. 2-11/89

Description

Washer Bolt Hose Clamp Tube Assembly Washer Bolt o Ring Manifold (See Group 101009) Filter Assy. (See Group 101018) Transmission ASsy. (See Group 101000) Radiator & Cooler Assy.(See Group 060000)

<QiPTROIAN

101000

TRANSMISSION/TORQUE CONVERTER ASSYEMBLY Item

Qty.

A 1 2 3 4 5 6

1 1 1 1

2 2

2 10 10

Part No

4607246 REF REF 4609506 4609507 4609508 4609311 4609473, 4609311

Description

Trans./Torque Converter Assy. Torque Convert. Assy.(See Group 101001) Trans. ASsy. (See Group 101003) o Ring o Ring Bolt Washer Bolt Washer

Rev. 2-11/89

10 1001

TORQUE CONVERTER ASSEMBLY HOUSING GROUP Item

Qty.

A B 1 2 3 4 5 6 7 ·8 9 10

1 1 1 2 3 3 3 3 3 1 1 1 1 1 11 11 1

12 13 14 17

Part No

4608298 4609852 4609461 4609462 4609463 4609464 4609465 4609466 4609467 4609468 4609469 4609470 4609471 4609472 4609473 4609474 4609475

Rev. 2-11/89

Description

Torque Convert.Assy.(Inc1.Group 101002) Sealing Kit, Torque Converter (Items *) Housing Eye Bolt Gear Bearing Ring Retaining Snap Ring Nut Housing Plug Plug o Ring * o Ring * Bolt * Lockwasher Cover 66

101001

TORQUE CONVERTER ASSEMBLY HOUSING GROUP Item

Qty.

18 19 20

1 2 2

Part No

4609476 4609478 4609412

Description

o Ring *

Bolt * Washer

Rev. 2-11/89

101002

TORQUE CONVERTER ASSEMBLY DRIVE GROUP Item

aty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 2 1 1 10 10 1 1

1 1 1 1 1

Part No

4609479 4609480 4609481 4609482 4609483 4609484 4609485 4609486 NSS NSS NSS 4609487 4609488 4609489 4609848 4609490 4609491

Rev. 2-11/89

Description

Shaft ASsy. (Incl. Item 2) Plug (Incl. Item 1) Bearing Seal Bolt Washer Impeller Turbine Assembly Support (Order Item 8) Ring, Retaining (Order Item 8) Rivets (Order Item 8) Bearing Ring, Retaining Snap Ring Reaction Member Snap Ring Hub 68

TAOIAN

101002 ,

~\j~&;~

.... ~ ,A\\ ~ \

\ 25

\J~'\\ \. ~~\ \ \ " .

37"

31 32

TORQUE CONVERTER ASSEMBLY DRIVE GROUP Item

Qty.

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

1 24 24 1 1 12 12 1 1 18 l8 1 1 1 1 2 2

Part No

4609492 4609483 4609484 4609493 4609494 4609495 4609484 4609496 4609497 4609498 4609484 4609499 4609501 4609459 4~09460

4609500 4609502

Description

Cover Bolt Washer Bearing Retainer Bolt Washer Gear Shaft Bolt Washer Bearing Retainer Bearing Seal, Oil, * o Ring * Bolt Lockwasher Rev. 2-11/89

4#>TROIAN

101002

TORQUE CONVERTER ASSEMBLY DRIVE GROUP Item

Qty.

35 36 37 38

1 1 1 2

Part No

4609503 4609504 4609455 4609505

Rev. 2-11/89

Description

Flange Plate, Lock o Ring * Bolt

~TROIAN

101003

TRANSMISSION ASSEMBLY HOUSING GROUP Item

Qty.

A B C 1 2 3 4 5 7 8 9 10 11 12 13 14

1 1 1 1 1 6 6 10 1 2 1 1 10 1 2 2

Part No

4608299 4609853 4609854 4609509 4609510 4609511 46095i2 4609513 4609511 4609515 4609516 4609517 46095,18 4609519 4609520 4609521

Description

Trans. Assy.(Ihc1. Group 101003-1017) Sealing Kit, Complete Trans. (Incl. Item *&**) Sealing Kit,Trans. Case Assy.(Items*) Housing Sleeve o Ring * o Ring * o Ring * o Ring * Eye Bolt Housing, Valve Piston Shim (.020) Spring Plug o Ring *

'Rev.2-11/89

10 1003

TRANSMISSION ASSEMBLY HOUSING GROUP Item

Qty.

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 1 1 1 1 2 1 2 1 1 2 1 2 1 1 1 1

Part No

4609522 4609523 4609303 4609524 4609526 4609527 4609528 4609511 4609529 4609530 4609502 4609531 4609532 4609533 4609534 4609535 4609536

Rev. 2-11/89

Description

Screw o Ring * o Ring * Nut Tube Assembly Adapter Manifold o Ring * Bolt Bolt Lockwasher Tube Assembly Adapter Clamp Clamp Bolt Lockwasher

...

10 1003

TRANSMISSION ASSEMBLY HOUSING GROUP Item

32 33

Qty. . ,

1 1

Part No

4609537 4609525

Description

Breather Reducer'

Rev. 2-11/89

101004

TRANSMISSION ASSEMBLY REVERSE CLUTCH GROUP Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 2 1 1 2 1 1 1 1 2 1 1 1 4 4 8

Part No

4609538 4609539 4609540 4609541 4609542 4609543 4609544 4609545 4609546 4609547 4609548 4609549 4609550 4609329 4609551 4609552 4609553

Rev. 2-11/89

Description

Shaft Seal Seal Seal Housing Assy. (Incl. Item 6) - Plug (Incl. Item 5) Bearing Snap Ring Snap Ring . Carrier, Gear Seal Bearing Snap Ring Snap Ring Gear Bearing Washer, Thrust 74

101004

...

TRANSMISSION ASSEMBLY REvERSE CLUTCH GROUP

. Item

Qty.

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

4 4 4 1 1 1 1 4 3 24 6 12 1 2 15 2 17

Part No

4609554 4609555 4609556 4609557 4609558 4609559 4609560 4609561 4609562 4609563 4609564 4609565 4609566 4609567 4609568 4609569 4609570

Description

Shaft Assy. (Incl. Item 19) Plug (Incl. In Item 18) Pin, Roll Housing, Clutch Seal * Piston, Clutch Seal * Disc Plate Spring Pin Spring Ring Gear Pin, Dowel Bolt Bolt Washer Rev. 2-11/89

101004

f\~~

~ \

14 2 \J\ "" ""

QtYl~;~~=+=RE==VE=R=S~E~C;L~:~AS~S~EMB~~L~Y __=====~ ~~ TRANSMISSIO

Part No

Item

•

TCH GROUP

4609571

4609572

2-11/89

Description

Gear Bearing

10 1005

TRANSMISSION ASSEMLBY FORWARD & 4TH'CLUTCH GROUP Item

Qty,

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 4 8 8 16 4 4 4 1 1 1 1 1 1 1 1 l'

77 .

Part No

4609573 4609574 4609575 4609576 4609553 4609577 4609555 4609556 4609578 4609579 4609580 4609556 4609581 4609582 4609583 4609584 4609585

Description

Carrier Assy. ~Inc1. Item 2) Plug (Incl. In Item 1) Gear Bearing Washer, Thrust Shaft Assy. (Incl. Item 7) Plug (Incl. In Item 6) Pin, Roll Ring Gear Snap Ring Cover Pin, Roll Snap Ring Ring Gear Housing, Clutch Seal * Piston, Clutch Rev. 2-11/89

10 1005

TRANSMISSION ASSEMBLY FORWARD & 4TH CLUTCH GROUP Item

Qty.

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

1 4 3 24 12 2 1 1 1 1 1 3 2 18 12 2 1

Part No

4609586 4609561 4609562 4609563 4609565 4609564 4609587 4609588 4609589 4609590 4609560 4609561 4609562 4609563 4609591 4609567 4609592

Rev. 2-11/89

Description

Seal * Disc Plate Spring Spring Pin, Dowel Gear Housing, Clutch Seal * Piston Seal * Disc Plate Spring Spring Pin, Dowel Gear 78

~TRD.lAN

10 1005

TRANSMISSION ASSEMBLY FORWARD & 4TH CLUTCH GROUP Item

Qty.

35 36 37 38 39

1 1 2

Part No

4609549 4609593 4609548 REF REF

Description ,

Bearing Collar Seal Pin (See Group 101004) Ring Gear (See Group 101006)

Rev. 2-11/89

10 1006

TROIAN

'1.1

TRANSMISSION ASSEMBLY 2ND CLUTCH GROUP Item

Qty.

1 1 1 1 1 .2 1 1 1 3 1 1 6 5 6 2 22

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No

4609594 4609595 4609490 4609596 4609597 4609598 4609599 4609600 4609601 4609602 4609603 4609572 4609604 4609605 4609606 4609607 4609473

Rev. 2-11/89

Description

Ring Gear Gear Snap Ring Bearing Housing, Clutch Seal Seal * Piston,' Clutch Seal * Disc, Spring Snap Ring Bearing Disc Plate Spring Pin, Dowel Bolt 80

101006

TRANSMISSION ASSEMBLY 2ND CLUTCH GROUP Part No

Item

Qty.

.us

4bU~.:LL.L

19 20 21 22 23 24 25 26 27

1 17 1 2 2 1 1 1

4609608 4609609 4609610 4609611 4609567 4609544 4609545 4609612 REF

Description

Washer Housing Sleeve Collar Bolt Pin, Dowel Bearing Snap Ring Snap Ring Carrier (See Group 101007) t

Rev. 2-11/89

TROIAII

101007

TRANSMISSION ASSEMBLY 3RD CLUTCH GROUP Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 4 4 8 4 4 4 1 1 1 1 1 1 1 l

1 1

Part No

4609613 4609614 4609615 4609616 4609617 4609555 4609556 4609618 4609619 4609620 4609621 4609622 4609623 4609624 4609625 4609585 4609584

Rev. 2-11189

Description

Carrier, Gear Gear Bearing Washer, Thrust Shaft Assy.,(Incl. Item 6) Plug (Incl. Item 5) Pin, Roll. Gear Snap Ring Gear Bearing Snap Ring Ring Gear Snap Ring Housing Clutch Seal * Piston, Clutch 82

10 1007

TRANSMISSION ASSEMBLY 3RD CLUTCH GROUP Part No

Item

Qty.

18 19 20 21 22 23 24 25

1 3" 2 18 12 6 2

4609586 4609561 4609562 4609563 4609591 4609626 4609567 REF

Description

, Seal * Disc Plate Spring Spring Pin Pin, Dowel Shaft (See Group 101008)

Rev. 2-11/89

10 1008

•

TRANSMISSION ASSEMBLY 1ST CLUTCH GROUP Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 2 1 4 4 8 4 4 4 1 1 1 1 1 3 2 18

Part No

4609627 4609548 4609628 4609614 4609615 4609629 4609617 4609555 4609556 4609630 4609631 4609632 4609590 4609560 4609561 4609562 "4609533

Rev. 2-11/89

Description

Carrier, Gear Seal Bushing Gear Bearing Washer, Thrust Shaft ASsy. (Incl. Item 7) Plug Pin, Roll Ring, Gear Housing, Clutch Seal * Piston, Clutch Seal * Disc Plate Spring

~TROIAN

10 1008

, 00

TRANSMISSION ASSEMLBY 1ST CLUTCH GROUP Item

Qty.

18 19 20 21 22 23 24 25

12 1 2 1 1 1 1

Part Noo

4609591 4609567 4609567 4609638 4609639 4609640 4609490 REF

Description ,

Spring Pin, Dowel Pin, Dowel Shaft, Assy. (Incl. Item 22) Plug (Incl. in Item 21) Collar Snap Ring Pin (See Group 101007)

Rev. 2-11/89

101009

TRANSMISSION ASSEMBLY TRANSFER HOUSING GROUP Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 2 1 1 1 2 2 1 1 1 1 1 1 4 4 2 2

Part No

4609641 4609642 4609643 4609342 4609644 4609345 4609311 4609634 4609635 4609636 4609637 4609644 4609635 4609345 4609311 4609645 4609311

Rev. 2-11/89

Descriptio."

Housing, Transfer Plug Plug o Ring * Cover Bolt Washer Manifold o Ring * Screen/Magnet Assy. Spring Cover o Ring * Bolt Washer Bolt Washer 86

101009

TRANSMISSION ASSEMBLY TRANSFER HOUSING GROUP

Item

Qty,

18 19 20 21 22 23 24 26 27 28 29 " 30 .31 32 33 34 37

1 1 4 1 1 1 1 2 1 1 1 1 14 14 1

Part No

4609646 4609647 4609648 4609311 4609649 4609650 4609651 4609515 4609652 4609849 4609507 4609607 4609473 4609311 4609850 4609311 4609653

Description

Tube ABsy.,Fi1l/Sight Gauge o Ring * Bolt Washer Strainer Cap, Fill Gasket Eye Bolt o Ring * o Ring * o Ring * Pin, Dowel Bolt Washer Bolt Washer Elbow Rev. 2-11/89

101009

TRANSMISSION ASSEMBLY TRANSFER HOUSING GROUP Item

Qty,

38 39 40 41 42 43 44 45 46 47 48

2 2 1 1 1 2 2 2 2 12 12

Part No

4609654 4609655 4609656 4609657 4609658 4609659 4609660 4609601 4609662 4609345 4609474

Rev. 2-11/89

Description

Ferrule Nut Tube Plug o Ring * Cover Cover o Ring * o Ring * Bolt Lockwasher

15 16

\1 ·'d I

Ill,. .. :?'-....\ 2

17 1.~~.&J

"'_.

~\\

3 "'..,,$ ""

10 1010

~ ~

24 23

TRANSMISSION ASSEMBLY TRANSFER GEAR GROUP Item

aty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 2 1 1 4 4 1 1 1 1 1 1 1 1 4 4 1

Part No

4609663 4609664 4609665 4609666 4609473 4609311 4609667 4609668 4609378 4609669 4609670 4609671 4609672 4609673 4609535 4609674 4609675

Description

Gear Bearing Cage o Ring * Bolt Washer Gear, Worm Pin, Roll Pin, Dowel Collar Snap Ring Cover Cover Gasket * Bolt Washer o Ring

Rev. 2 -11/89

101010

TRANSMISSION ASSEMBLY TRANSFER GEAR GROUP Item

aty.

18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 4 4 1 2 1 1 1 6 6 1 1 2 2

Part No

4609676 4609473 4609311 4609677 4609678 4609679 4609666 4609680 4609473 4609311 4609681 4609682 4609683 4609412

Rev. 2-11/89

Description

Shim Assembly * Bolt Washer Gear Bearing Cage o Ring * Shim Assembly * Bolt Washer Cover o Ring * Bolt Washer

101011

TRANSMISSION ASSEMBLY TRANSFER OUTPUT SHAFT GROUP Item

Qty,

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 1 1 4 4 1 1 1 1 4 4 1 1 1

Part No

4609684 4609685 4609686 4609687 4609688 4609675 4609473 4609311 4609689 4609690 4609691 4609692 4609345 4609311 4609693 4609694 4609455

Description ~ Shaft Collar Gear Cage Bearing o Ring* Bolt Washer Cage Sea1* o Ring* Shim Assemb1y* Bolt Washer Flange Plate, Lock o Ring*

Rev. 2-11/89

~~~

(J~~

:"'\

~\j~\ \). .. ~

10 1011

27 28

~(t:),

~~~15

~\\16 17

19 \

TRANSMISSION ASSEMBLY TRANSFER OUTPUT SHAFT GROUP Item

Qty.

18 19 20 21 22 23 24 25 26 27 28 29 30

1 1 1 1 1 14 4 1 1 1 1 1

Part No

4609695 4609696 4609697 4609698 4609459 4609699 4609473 4609311 4609700 4609694 4609455 4609695 4609696

Rev. 2-11/89

Description

Bolt Washer Bearing Retainer, Bearing Sea1* o Ring* Bolt Washer Flange Plate, Lock o Ring* Bolt W~sher

101012

TRANSMISSION ASSEMBLY CONTROL VALVE GROUP Item

Qty.

A B

1 1 1 7 1 1 2 2 2 2 18 2 1 1 1 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No •

4609856 4609855 4609857 4609386 4609858 4609859 4609860 4609861 4609862 4609863 4609864 4609865 4609866 4609867 4609868 4609861 4609862

Description

Control Valve ~sy.(Inc1. Groups 101012-15) Seal Kit (Items**) Housing· Plug Stop Pin, Roll Piston Poppet Spring Poppet Shim Spring Guide Guide Piston Poppet Spring

Rev. 2-11/89

101012

•

TRANSMISSION ASSEMBLY CONTROL VALVE GROUP Item

Qty.

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 1 1 6 1 1 1 1 ·1 1 1 5 5 1 1 1 1

Part No

4609863 4609869 4609870 4609871 4609872 4609873 4609874 4609875 4609511 4609876 4609877 4609878 4609326 4·609879 4609386 4609511 4609513

Rev. 2-11/89

Description

Poppet Spool Spring Shim Spring Valve Assembly Plug Stop o Ring** Cover Gasket** Bolt Washer Cover Plug o Ring** o Ring** 94

4.iPTROIAN

10 1012

/56 6.. /

•. /

25 26

~/10 54

•

~rJ fL/Or>. / W 54

(J;I-Y ((b~1 , 5

~~ I 6/ 7 ~,. ,/ /8 ./.".

'!(!JOur / ~I~ ~

/~5~" 23

I I

I " C

21./ "b •

TRANSMISSION ASSEMLBY CONTROL VALVE GROUP Item

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 95

Qty.

1 1 1 1 1 1 2 5 7 1 1 1 1 1 1 1 1

Part No

4609658 4609880 4609881 4609882 4609484 4609883 4609884 4609885 4609326 4609731 4609511 4609732 4609861 4609862 4609863 4609733 4609734

Description

o Ring** o Ring**

•

Screw, Adjustment Nut Washer o Ring** Bolt Bolt Washer Spool o Ring** Piston Poppet Spring Poppet Guide Spring Rev. 2-11/89

10 1012

TRANSMISSION ASSEMBLY CONTROL VALVE GROUP Item

Qty.

50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

1 1 1 1 2 3 3 1 2 2 1 2 3 5 8 8

Part No

4609735 4609736 4609521 4609737 4609513 4609738 4609739 4609740 4609738 4609326 4609741 4609742 4609743 4609484 4609744 4609484

Rev. 2-11/89

Description

Washer Plug o Ring Cover o Ring** Bolt Lockwasher Plate Bolt Washer Gasket** Bolt Bolt Washer Bolt Washer

~TRD.lAN

101013

'I'er~ 12

~~ /

>5$~

Q __

~7 //'~ 8

I/0, fU~24~ / 'b ~

. " 22

/ 13

. TRANSMISSION ASSEMBLY CONTROL VALVE GROUP Item

aty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1

1 1 1 1 1 1 1 6 1 6 6 6 1 1

Part No

4609745 4609528 4609746 4609747 4609859 4609748 4609732 4609861 4609862 4609863 4609864 4609865 4609749 4609750 4609751 4609752 4609753

Description

Housing Poppet Spring Stop Pin, Roll Piston Piston Poppet Spring Poppet Shim Spring Piston Stop Spring Sleeve Piston

Rev. 2-11/89

10 1013

~e("~ ~~ .

//""0

1/ 0 , 10/ "c

A.. 7

/ 15

{)".

' " 22

j"Q .... 8 9

'f'~2423 I 'b / 13

TRANSMISSION ASSEMBLY CONTROL VALVE GROUP Item

Qty.

18 19 20. 21 22 23 24 25 26 27 28 29 30 31 32 33 34

2 1 1 1 1 1 1 1 1 1 1 8 8 1 1 4 4

Part No

4609518 4609754 4609755 4609521 4609756 4609757 4609758 4609759 4609760 4609386 4609851 4609884 4609326 4609761 4609762 4609729 4609326

Rev. 2-11/89

Description

Shim Spring Plug o Ring ** Stop Spring Ball Piston Cover Plug Gasket Bolt Washer Cover Gasket Bolt Washer

10 1013

43>TRDlAN t(~I7?e?f!i.

/ (~ l" ~

I ~

~ 7

r'II 0 , 0 .... 8

f'Y~2423 I

/ 13

; ....f/{) /

...b

' ............... 22

TRANSMISSION ASSEMBLY CONTROL VALVE GROUP Item

Qty,

35 35A 35B 35C 36 37 38 39 40 41

1 1 1 1 2 2 2 2 1 1

Part No

'4609763 4609764 4609765 4609766 4609767 4609768 4609502 4609769 4609770 4609771

Description

Filter Assy. (Incl. Items Thru 35C) Element o Ring Back-Up Ring o Ring ** Bolt Lockwasher Washer Plate, Mount Gasket **

Rev. 2-11/89

.TR~ -

10 1014

TRANSMISSION ASSEMBLY CONTROL VALVE GROUP Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 2 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1

Part No

4609772 4609773 4609774 4609775 4609776 4609777 4609778 4609779 4609780 4609521 .4609781 4609782 4609783 4609784 4609521 4609785 4609523

Rev. 2-11/89

Description

Housing Plug Plug Plug Spool Poppet Spring Poppet Plug O·Ring ** Shim Spring Spring Plug o Ring ** Flange o Ring

100

10 1014

25", 9

~ .~ / O~, / 10

•

TRANSMISSION ASSEMBLY CONTROL VALVE GROUP Item

Qty.

18 19 20 21 22 23 24 25

2 2 1 1 1 2 3 3

101

Part No

4609786 4609484 4609787 4609788 4609529 4609484 4609789 4609484

Description

Bolt Washer Gasket Bolt Bolt Washer Bolt Washer

Rev. 2-11/89

10 1015 -22

TRANSMISSION ASSEMBLY CONTROL VALVE GROUP Item

Qty.

1 1 2 1 1 4 4 1 1 6 6 1 6 24 24 1 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Part No

4609790 4609791 4609393 4609792 4609793 4609794 4609795 4609796 4609797 4609798 4609728 4609799 4609800 4609801' 4609802 4609803 4609804

Rev. 2-11/89

Description

Solenoid Valve Assy.(Inc1. Item 1A-2S) Housing Plug Wire/Plug Assembly Gasket ** Screw Lockwasher Bushing Pad Spool o Ring ** Plate, Retainer Valve, Solenoid Screw Lockwasher Guard Guard 102

10 1015

TRANSMISSION ASSEMBLY CONTROL VALVE GROUP Item

Qty.

17 18 19 20 21 22 23 24 25 26 27 28 29

4 4 1 4 4 1 1 12 12 1 5 4 9

Part No

4609805 4609802 4609806 4609794 4609795 4609807 4609808 4609809 4609536 4609810 4609811 4609812 4609484

Description

Screw Lockwasher Block Terminal Screw Loc kwas her Cover Gasket ** Bolt Lockwasher Gasket ** Bolt Bolt Washer

103

Rev. 2-11/89

10 1016

TRANSMISSION ASSEMBLY CHARGING PUMP Item

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No

Qty.

---2

2 2 2 4 4 4 1 1 1

4609813

NSS NSS NSS NSS NSS 4609814 4609815 4609816 4609817 4609607 4609818 4609819 4609820 4609821 4609822

Rev. 2-11/89.

Description

Pump Assembly Flange (Order Item A) Body (Order Item A) Cover, Rear (Order Item A) Gear, Drive (Order Item A) Gear, Driven (Order Item A) Pressure Plate Seal Back-Up Ring o Ring Pin, Dowel Bolt Lockwasher Seal Spacer Snap Ring

104

<§i>TROIAN

101017

TRANSMISSION ASSEMBLY PUMP PIPING GROUP Item

Qty.

1 2 3 4 5 6 7 8 910 11 12 13 14 15 16 17

1 1 4 4 1 4 1 1 4 4

105

1 2 2 1 1 2

Part No

4609823 4609824 4609473 4609311 4609825 4609826 4609827 4609824 4609473 4609311 REF 46094764609828 4609412 4609829 4609830 4609831

Description

Tube Assembly

o Ring

Bolt Washer Hose Clamp Tube Assembly o Ring Bolt Washer Pump Assy. (See Group 101016) o Ring Bolt Washer Bracket Mount U-Bo1t Nut Rev. 2-11/89

10 1017

TRANSMISSION ASSEMBLY PUMP PIPING GROUP Item

Qty.

18 19

Part No

4609484 REF

Rev. 2-11/89

Description

Washer Manifold (See Group 101009)

106

10 1018

2" \

OIL FILTER ASSEMBLY TRANSMISSION Item

Qty.

1 '2 2 2 2 2 4 2 2 2 6 6 2 2 2 6 8

3 4 5 6* 7* 8 9 10 11 13 14 15 16 17 107

Part No

4609832 4609833 4609834 4609398 4609835 4609836 4609837 4622602 4609839 4609840 4609768 4609502 4609841 4609840 4609500 4609768 4609502

Description

Filter Assembly Housing Plug o Ring Spring Seat, Spring o Ring Element Kit (Incl. Items 6 & 22) Head, Filter o Ring Bolt Lockwasher Plate o Ring Bolt Bolt Lockwasher Rev. 8/91

10 1018

OIL FILTER ASSEMBLY TRANSMISSION Item

Qty.

18 19 20 21 22* 23 24

6 2 4 4 2 2 2

Part No

4609727 4609842 4609843 4609844 4609845 4609846 4609847

Rev. 2-11/89

Description

Nut Valve Plug o Ring o Ring Bolt Washer

108

~IROIAN

11 0000

. 6691

STEER HYDRAULIC SYSTEM

Item

Qty.

'4 4 4 1 1 1 -

REF 4127061 4155111 4155633 REF REF 4602910

REF

15 16 17 18

2 3

4154610 4154610 1500008 1500005

5 7 10 11 12 13

109

Part No

460~160

4610612 REF

Description

Cylinder Assy.,Steer (See Group 110001) Pin Bolt Locknut Steer Column (See Group 110003) Servo Stat (See Group 110004) Steer Valve Pilot Steer Wheel & Hub Kit (Thru SIN T17~5536) Steer Wheel & Hub Kit (SIN T175537-T175600) Steer Wheel & Hub Kit (SIN T175601 & Higher) (See Group 110002) Knob, Hand (Was 1108009 thru SIN 175600) (See Group 110002) Bolt Bolt Washer Washer Rev. 8/91

~"i RII.IAII

11 0000

(

6691

STEER HYDRAULIC SYSTEM

Item

Qty.

19 20 2i 22 23 24 25 26 27 28 29 30 31 32' 33 34 35

3 '1 1 2 1 2 2 2 1 1 1 1 9 4. 2 1 1

Rev. 8/91

Part No

4605091 4608847 4606956 4605090 4606957 4605092 4605093 4605095 4605094 4605096 4605097 4606958 1633718 1633755 16337141636812 1636802

Description

Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Adapter Adapter Adapter Tee, Swivel , Tee, Swivel

110

11 0000

"/ I

/ I

6691

STEER HYDRAULIC SYSTEM

Item

Qty.

36 37 37A 37B 38 39 40 41 42 43 44 45 46 47 48 49

2 1 1 1 3 1 1 5 1 1

111

Part No

1636750 0271500 1629012 1630012 1640737 1634534 1634529 1633715 4607051 4605062 AR 1638159 2 2055352 . REF REF 5 1639020 1 4608960

Description

Tee, Swivel Tee, Swivel Nut Ring Elbow, Swivel Reducer Reducer Union, Bulkhead Union, Bulkhead Plug, Hollow Hex Cap Strap, Nylon Valve, Flow Divider (See Group 324002) Manifold (See Group 324000) Nut Fitting, Pressure Check

Rev. 8/91

11 0001

<Q>TROIAN

15 14

STEER CYLINDER ASSEMBLY (Thru SIN T17-5660) ."

Part No

Item

Qty.

A B

1 1

4604932 4613387

1 2 3 4 5 6 7 8 9* 10* 11* 12* 13* 14* 15*

1 1 1 1 1 1 10 10 1 2 1 1 1 1 1

4181029 4181031 4182296 4182297 4155559 4155987 7121308 1500067 0040436 0040435 0042426 4149235 4149150 4149257 0042229

Rev. 2-11/89

Description

Cylinder Assembly, Steer Service Kit (Incl. Items *) (Incls. Kit 4182298) Body Assembly Rod Assembly Piston Stuffing Box Locknut Snap Ring Bolt Washer Wear Ring Bearing Bearing Set o Ring Seal Assembly Seal Back-up Ring 112

<9i>TROIAN

11 0001

15 14

STEER CYLINDER ASSEMBLY . (Thru SIN T17-S660) Item

Qty.

16* 17* 18*

1 1 1

Part No

0040703 0040701 0040702

Description

Seal Back-up·Ring Wiper

•

113

Rev. 2-11/89

11 0001

6831 STEER CYLINDER ASSEMBLY (SIN T27-5661 & HIGHER) Item

Part No

Qty.

'!b.l.:>.jb!l

B 1* 2 3* 4* 5* 6* 7 8 9* 10 11 12* 13* 14* 15* 16*

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

4618756 4618935 4619053 4618947 4618948 4618965 4619054 4619049 4619050 4619055 4619051 4619052 4618949 4619056 4619035 4619030 4619036

Rev. 2-11/89

Description

Assembly (Iowa) Seal Service Kit (Inc1s. Items *) Plug Nylon Locknut Wiper Seal U-Cup Wear Ring Wear Ring Body Assembly Rod Assembly Seal, Piston Piston Stuffing Box. Sea1o Ring Back-up Ring o Ring o Ring

-cyT~naer

114

~TROIAN

11 0002 "'\--11

6802

STEERING WHEEL & HUB KIT (SIN T17-5601 & HIGHER) Item

Qty.

1 2 3

1 1 1 2 1 1 1 1

12 13

3 3

5 6 7 8 9

115

Part No

REF REF 4613370 4610934 4610933' 4618105 4618104 4618103 4618102 4618106 4618107 2031480 2031391

Description

Column Assy.(See Group 110003) Orbitrol Assy. (See Group 110004) Steering Wheel & Hub Kit (Incls. Items 4,5,10 & 11) Horn Button Assembly Locking Knob Nut (3/8-16) Lockwasher (3/8) Nut (7/8 - 20) Bracket, Stop Steering Wheel Spinner Knob Kit Bolt (3/8-16 x 1 314) Lockwashe.r (3/8)

Rev. 2-11/89

11 0003

~10

pol

STEER COLUMN ASSEMBLY

Item

aty.

A 1 2 3 4 5 6 7 8 9 10

1 1 1 1 1 1 1 1 1 2 1

21 22 23 24 25 26

-3 --

-1 1 1

Part No

4604630 4618098 4618097 4620626 4618101 4618082 4618081 4618079 4618103 4618104 4618105 NSS 4618099 NSS NSS 4618093 4618084 4618085

Rev. 2-11/89

Description

Steer Column Assembly Cover Cover, Upper Column Kit Cover, Lower Housing & Plate Assembly Spring Cover Nut Lockwasher Nut Items 11-20, Order Item 3 Spring Shaft Assembly (Order Item 3) Housing. (Order Item 3) Roll Pin Pawl Roll Pin 116

11 0003

STEER COLUMN ASSEMBLY

Item

Qty.

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

.2 2 1 1 1

117

Part No

4618088 4618087 4618086 4618090 4618083

----

NSS NSS NSS NSS NSS

-1

NSS

2 2

1 1

Description

4618091 4618092 4618096 4618094 4618095

Spacer Screw Washer Snap Ring Brush Assembly, Horn Snap Ring (Order Item 3) Bearing Assembly (Order Item 3) Washer (Order Item 3) Pin (Order Item 3) Screw (Order Item 3) Spring Pin Pin (Order Item 3) Knob Rod Rod & Plate Assembly

Rev. 2-11/89

11 0004

SERVOSTAT ASSEMBLY (ORBITROL) Item

Qty.

A B

1 '1 1 1 7 1 1 1 4 1 1 1 1 1 1 1 1

C D

1 2 3 4 5 6 7 8 10 11 12 15 16

Rev. 8/91

Part No

4603352 4611691 4612584 4611689 4612581 4606174 4612582 4606460 4606201 4612583 4606203 4606204 4611690 4606207 4606208 4606211 4606212

Description

Servos tat Assembly Seal Kit (Items *) Pump Assembly (Items 1-8) Housing Assembly (Items 5-46) Bolt Cover Spacer • Shim Kit o Ring * Rotor Set Cover Shaft Assy.,Universa1 (Inc1s. Item 41) Housing (Inc1s. Spool) o Ring * Plug Poppet Seal * 118 /

<Q>TROIAII

11 0004

ASSEMBLY (ORBITROL)

SERVO~TAT

Item

Qty.

17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33

1 1 1 1 1 1 4 2 2 2 2 2 2 1 2 2

119

Part No

4606213 4611679 4606215 4611685 4610048 4606218 4606219 4606220 4606221 4606222 4606223 4606224 4606225 4611682 4606227 4606228

Description

Washer Spring Guide Plug o Ring * Plug o Ring * o Ring * Poppet Seal * Washer Plug Spring Plug Seat (Change Jointly w/Item 33) Piston (Change Jointly w/Item 32)

Rev. 2-11/89

11 0004

12~

11~~

(

SERVOSTAT ASSEMBLY (ORBITROL) Item

Qty.

34 35 36 37 38 39 40 41 42 43 44 45 46

2 1 4 2 1 1 1

1 1 2 2 1

Part No

4606230 4611687 4611684 4611680 4611688 4606235 4606236 NSS 4606238 4611676 4611683 4611677 4611681

Rev. 2-11/89

Description

Plug Bushing Spring, Centering Spacer Holder, Spring Coupling Sleeve, Drive Pin (Order Item 8) Bearing, Needle Shim Kit Back-up Ring o Ring Flange

120

120000

REAR

~XLE

FRONT AXLE

UNIVERSAL JOINTS INSTALLATION

Item

Qtyo

20 4 4 4 8 8 4 4 4

5 6 7 8 9 10 11 12 13

121

Part No

REF REF REF REF 4605725 2037718 2031622 203~.965

2314392 2037657 REF 4611298 4605725 2032183

Description

Universal Joint ABsy. (See Group 120100) Universal Joint ABsy. (See Group 120100) Universal Joint ABsy. (See Group 120100) Universal Joint ABsy. (See Group 12.0200) Bolt (Ml2x1.5x60) (Torque to 110 Nm) Bolt (3/4-10x2 112) Nut (3/4-10) (Torque to 382 Nm) Washer (3/4) Washer (1/2) Bolt (1/2-13x1 114) Damper ASsy. (See Group 071200) Bolt (Ml2x1.5x50) (Torque to 110 Nm) Bolt (Rocke11) (M12 x 1.50 x 60) Bolt (N. American) (1/2-20 x 2-1/2)

Rev. 8/91

~iROJAN

120100

8 3

UNIVERSAL JOINT ASSEMBLY' (TRANSMISSION TO REAR AXLE) Qty.

Part No

'1 1 1

5 6 7

1 1 8 8 8

46·04176 4616259 4610280 4620741 4610279 4620741 4610278 .4620827 4610285 4620860 4610266 2030225 2032182 4620744 20313'93

Item

1 1 1

Rev. 8/91

Description

Universal Joint Assembly (Rockwell) Universal Joint Assembly (No American) Cross & Bearing Kit '(Slip End) (Rockwell) Cross & Bearing Kit (N~ American) Cross & Bearing Kit (Tube End) (Rockwell) Cross & Bearing Kit (N. American) Slip Yoke Slip Yoke (N. American) Tube Tube Assembly (N. American) Seal Lube Fitting Bolt (Rockwell) Bolt (N. American) Lockwasher

122

12 0200

UNIVERSAL JOINT ASSEMBLY (TRANS. TO PILLOW BLOCK) Item

Qty.

Part No

1 '1 1 1 1 1 1 1 1 1 1 1 8 8 8

4604177 4615350 4610280 4620741 4610279 4620741 4610278 4620857 4610284 4620856 4610266 2060225 2032182 4620744 2031393

1 2 3 4 5 6 7 8

123

Description

Universal Joint Assembly (Rockwell) Universal Joint Assembly (N.American) Cross & Bearing Kit (Rockwell) (Slip End) Cross ~ Bearing Kit (N. American) Cross & Bearing Kit (Rockwell) (Tube End) Cross & Bearking Kit (N. American) Slip Yoke (Rockwell) Slip Yoke (N. American) Tube Assembly (Rockwell) Tube Assembly (N. American) Seal Lube·Fitting Bolt Rockwell) Bolt(N. American) Lockwasher

Rev. 8/91

<9.iPi RIIN'N

12 0300

8 3

UNIVERSAL JOINT ASSEMBLY (ENGINE TO TRANSMISSION) Item

Qty.

Part No

1 "1

4607250 4616253 6851924 NIA 4610270 6851587 4620602 4610281" 4607439 4620861

3 4

5 6 78

1 1 1 1 1 1 1 1 1 8 8

Rev. 8/91

46102~4

6851590 2030225 2032855 2031393

Description

Universal Joint Assembly (Rockwell) Universal Joint Assembly (N. American) Cross & Bearing Kit Not Applicable Slip Yoke (Rockwell) Slip Yoke (Borg) (SIN 5501-5510) Slip Yoke (N. American) Tube Assembly (Rockwell) Tube Assembly" (Borg) (SIN 5501-5510) Tube Assembly (N. American) Seal Seal (Borg) (SIN 5501-5510) Lube Fitting Bolt Lockwashar

124

~IROIAN

120400

~~__~____~;~

6 ~

~~------------~~~

UNIVERSAL JOINT ASSEMBLY (PILLOW BLOCK TO FRONT AXLE) Item

Qty.

Part No

1 '1 1 1 1 1 1 1 1 1 1

4604178 4616257 6950199 4610286 4620859 4610276 4620734 4610258· '4610260 4610259 4610262

2 3 4 5 6 7

125

Description

Universal Joint Assembly .( Rockwell) Universal Joint Assembly (N. American) Cross & Bearing Kit Tube Assembly (Rockwell) Tube Assembly (N. American) Yoke ( Rockwell) . Yoke (N. American) Bearing Center Set Screw Nut, Jam Nut, Flanged (Rockwell)

Rev. 8/91

~IAOJAN

12 0400

\, .

UNIVERSAL JOINT ASSEMBLY (PILLOW BLOCK TO FRONT AXLE) Item

Qty.

Part No

1 '4 4 4

4610263 2032184 4620744 4620864 2032982

9 9A 10

Rev. 8/91

Description

Washer Bolt (Rockwell) Bolt (N. American) Loc kwas her Nut (Rockwell)

126

14 0000

TO SWfTCH

~AN£L)

6705 TRANSMISSION CONTROLS Description

Plate Assembly, Plate, Mount Bolt (MlOx35) Washer (MlO.5) Nut (MlO) Knob

Washer (5/16) Bolt (M6x16) Washer (A6) Connector Wire Harness Assy-Red (Thru SIN T175570) Wire Harness Assy-Red (SIN 175571 "Higher) - (See Group 171000) Pin Pin Pin Pin Rev. 2-11/89

14 0000

TO SWITCH

PANeL)

6705 TRANSMISSION CONTROLS ELECTRIC SHIFT, SIGNAL LIGHT & HORN WIRING Item

Qty.

lIE

Part No

4605979

Description

Plug

PLUG "A"

Pin & Location llA-2 llA-3 llA-4 llA-5 llA-6 llA-7 llA-8 llA-9 llA-lO llA-ll llA-12 llA-13 llA-14 llA-15 Rev. 2-11/89

Wire Color Lt. Blue Green/Black Green/Red Lt Blue/White Brown Black Dk Blue/Red Lt Green Red/Green Dk Green Green/White Red/Yellow Red Red/Black 128

~TRD.IAN

14 0000

TO SWITCH

PANEL)

6705 TRANSMISSION CONTROLS ELECTRIC SHIFT, SIGNAL LIGHT & HORN WIRING Item

Qty,

IlF IlG

1 1

IlH

Part No

4606697 4604981

Seal Kit Clamp

4604977 4616140

Plug Coupling

129

•

Description

PLUG "B" Pin Location llC-l llA-2 llA-3 llA-4 llA-S llA-6 llA-7 llA-8 llA-9 llA-lO llA-ll

Wire Color Lt Blue & Lt Green Dk Blue/Yellow Brown/White Dk Blue/Red Brown Red/Black Red Red/Yellow Red/Green Black Black/Green Rev. 2-11/89

14 0000

TO SWITCH

PANel)

6705 TRANSMISSION CONTROLS ELECTRIC SHIFT, SIGNAL LIGHT & HORN WIRING Item

Qty.

llJ 11K

1 1

Description

4606697 4604981

Seal Kit Clamp

4604979

Plug

4606697 4604981 4606699

Pin & Location llB-2 llB-3 llB-4 llB-6 llB-7 llB-8 llB-9 llD-22 Seal Kit Clamp Seal, Peripheral

PLUG "C"

llJ

11M lIN lIP

Part No

1 1 2

Rev. 2-11/89

Wire Color. Dk Blue/Yellow Brown/White Dk Green Green/White Green/Black Green/Red Lt Blue/White Brown

130

14 0000

TO SWITCH

PANEL)

6705 .

TRANSMISSION CONTROLS ELECTRIC SHIFT, SIGNAL LIGHT & HORN WIRING Part No

Item

Qty.

4607180 REF

12A 12B 12C

7 1 8

4604960 4607169 4607099

120

4604978

131

Description

Wire Harness As~y-Red(Thru SIN T175570) Wire Harness Assy-Red(S/N T175571 & Higher) (See Group 171000) Pin Pin Pin PLUG "A" Plug Pin & Location Wire Color 12A-2 Ok Blue/Yellow 12A-3 Brown/White 12A-5 Ok Green 12A-6 Green/White 12A-7 Green/Black 12A-8 Green/Red 12A-9 Ok Blue/White 12B-22 Brown Rev. 2-11/89

4.iPTROIAN

14 0000

TO SWITCH

PANEL)

6705 TRANSMISSION CONTROLS ELECTRIC SHIFT, SIGNAL LIGHT & HORN WIRING Part No

Item

Qty.

l2E l2F

1 1

4606697 4604981

Seal Kit Clamp

l2G

4607098

Plug

Description

PLUG liB" Pin & Location 12C-A l2C-B l2C-C l2C-O l2C-E l2C-F l2C-G l2C-H

Rev. 2-11/89

. Wire Color Ok Blue/Yellow Brown/White Brown Ok Green Green/White Green/Black Green/Red Ok Blue/White

132

~TRIJ.IAII

14 0000

TO SWITCH

PANEL)

6705

. TRANSMISSION CONTROLS ELECTRIC SHIFT, SIGNAL LIGHT & HORN WIRING Item

Qty.

12H 12J 12K 13 15

1 1 1

Part No

4607101 4607100 4606699 REF REF

Description I

Sleeve Clamp Seal, Peripheral Steer Column ABsy. (See Group 110000) Transmission ASsy. (See Group 100000)

133

Rev. 2-11/89

<eiPTROI"N

140001

17-.....u

~----10

TRANSMISSION LEVER SWITCH ASSEMBLY Item

Qty.

1 '1 1 1 1 1 1 1 2 1 1 .1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 1

Rev. 8/91

Part No

4607066 4618509 NSS 4610401 4610402 4610403 4610404 4610403 4610405 4610406 4610407 4610408 4610409 4610410 4610411 4610412 4609794

Description

Switch Assy. w/Harness(Thru· SIN T17-5650) (Amp Switch ASsy. w/Harness(S/N T17-5651&Up)(Deutsch) Switch Assembly (Order Item "A") Knob Assy. Light & Turn Signal Lever Assy., F-R Control (Incl. Item 4) Knob Lever Assy., Speed Control (Incl. Item 6) Knob Pin, Roll Spring Ball Pin, Lock Snap Ring Bulb, 3W Lens, Hazard Pilot Seal Screw 134

140001

17---.u

~-10

TRANSMISSION LEVER SWITCH ASSEMBLY Item

Qty.

Part No

16 17

1 -4

4610413 4610414

Description

Cover Screw

134A

Rev, 8/91

160001

'gfl-'oo~';LBS'::O-~ I \ t' --26 34 ID>35 . 35 34

25--~ .

.............. 15

. '-16

TO MULT/-

FUNCTION VALVE (p'-PORT)

t <I-IUI-l

TO RH. REAR AXLE

6-....... 7~""

:::::===1

17 t

=::I

10 24

9< ,1-8

30-

rF-OOJI-PO TO L.H. REAR AXLE

-7-~b1~~T-

TO SHUTTLE

31--§

VALVE<I~

\;-6

~-2

~~ff 1

~.~

20\~

~H'o=18:::;=~ _ _-, 21 6760

REAR BRAKE SYSTEM GROUP

Item

Qty.

1 2

4 5

6 7 8

1 1 1 1

11A 12 13 14 15 135

1 1 2 2

Part No

REF 7121133 1251066 4606048 1500008 7120793 4606050 0025577 7121375 REF REF 4610011 2100911 2036816 2044343 REF

Description

Slack Adjuster (See Group 160004) Bolt (M10x25) Nut (M10) Bracket Washer (M10.5) Bolt (M10.5) Spacer Washer (M20) Bolt (M20x55) Pump Assy.,Brake (See Group 160006) (Thru SIN TI7-5685) Pump Assy., (SIN T17-5686 & Up) (See Group 324(06 Coupling, Drive (Thru SIN T17-5685) Gasket (Thru SiN Tl7-5685) Washer (3/8) (Thru SIN Tl7-5685) Bolt (3/8-14 x 1-1/4) (Thru SiN T17-5685) Filter ASsy., Servo (See Group 160007) Rev. 8/91

~iROJAN

16 0001

'j(fI-oo~';L~~~~-~ I \ t \ . --26 .

25-U ..

34lQ35

35 34 15 .

. J" ...... . 16

TO MULTIFUNCTION VALVE (P-PORT)

TO RH < 1 - 100- , REAR AXLE

J F-00l1-1> TO

17 t

LH REAR AXLE

21 6760

REAR BRAKE SYSTEM GROUP

Item

Qty.

16 17 18 19 20 21

1 ... 1 1 1

22 23 24 25

AR AR

26 27 28 29 30

1 1 1 1 1

1 1

Rev. 8/91

Part No

2046958 REF 1629021 1630020 1640714 4608986 4621082 2076677 2031619 2055352 4608440 4605093 4608441 4605067 4606160 4606161 4608815

Description

Filter ABsy., Servo (See Group 160007) Hydraulic Tank ABsy., (See Group 230000) Nut, Union Ferrule Elbow Hose ABsy., (ThruS/N T17-5685) Hose Assy., (SIN Tl7-5686 & Higher) Clip Nut Sta-Strap Hose ABsy., (Thru SiN Tl7-5685) Hose ABsy., (SIN Tl7-5686 & Higher) Hose Assembly Hose ABsembly Brake Line Assy., R.H. Brake Line Assy., L.H. Elbow 136

TRiIIAN

16 0001 12

"16

""-15

VALVE (P-PORT)

TO RH

L 25 '34

~='==

~-c::::otI . ttl

"33

6.........~

<3-,-,m-l 1

REAR AXLE

~---14

J-

TO MUUIFUNCTION

L -_ _ _ _ _ _ _ _ _ _ _ _- '

((-mill-I> TO L.H REAR. AXLE

~~{( 1-1-0

~-~

IY'

S-OOJ-5f4Oh..-~-=

- / -~~~~~4 31 31--~ \-6 TO SHUTTLE VALVE <I~' ~-2

6760

REAR BRAKE SYSTEM GROUP

Item

Qty_

31 31A 32 33 34 35

AR AR

136A

1 1 AR AR

Part No

1633424 4149217 4608982 4605673 1634534 1633911

Description

Adapter O-Ring Reducer Adapter Reducer Adapter

Re-v. 8/91

160002

6855

BRAKE SYSTEM CONTROL DISTRIBUTION GROUP Item

5 6 7 8 16 18 28 29 20 37 38 38A 38B 38C 380 41 41A 137

Qty.

AR AR AR AR AR

2 1 3

-2 2 AR AR AR

1 1

Part No

REF 4154610 1251065 1500005 1500008 1251066 4605086 4606040 7120610 REF 4606157 4606162 7121139 1251065 1500005 4606158 4606163

DescripUon

Brake Valve Assy.(See Group 160009) Bolt (M8x30) Nut Washer (M8) Washer (MlO.5) Nut (M10) Shuttle Valve Plate Bolt (M10x100) Valve, Multi-Function (See Group 160005) Accumulator, Brake Bracket Bolt (M8x20) Nut (M8) Washer (M8) Accumulator, Pilot Bracket Rev. 2-11/89

TAOIAN

160002

6855

BRAKE SYSTEM CONTROL DISTRIBUTION GROUP Part No

Item

Qty.

<t.LD

1.L'::.L.L.l!1

41C 41D 49 50 51 52 53 54 55 56 57 58 60 66 67 68 69

AR AR

1251065 1500005 4608441 4608445 4608442 4605009 4605010 4605065 4605067 4605066 4608443 4605076 4618797 4606743 4605014 1633866 1636787

1 2 1 1 1 9 1 1 1 1 1 1 AR

3 AR

Rev. 2-11/89

Description

BO.lt _(M~X2 0 ) Nut (M8) Washer (M8) Hose ASsy. (Also See Rear Brake System) Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assy. (Also See Rear Brake System) Hose Assy. (Also See Front Brake System) Hose Assembly Hose· Assy. (Also See Front Brake System) Hose Assembly Adapter Connector (Nut & Ring Not Req'd) Connector Tee

138

160002

685 5

-r

CONTROLB~RIBUTION SYSTEM GROUP

Item

Qty.

70 71 72 76 77 84 89 89A 89B 90 93 95 96 97 98 99'

AR AR

.....

1636826 1640798

4606~44

1633717 4606035 46{)8604 46085174608519 4608520 4604172

1 1 AR

1 1 2 2 1 1

20~7595

4608960 4609023 REF 2053632 4609106

-1 1 I

I 139

Part No

r Description

Tee Elbow, 90 0 Connector Adapter Plug Clamp Clamp Half Plate B 1 ' Safety p~a~~ Stacking Bolt (5/8-18x1 Pressure Che 3~4) Adapter ck F~tting R

Clutch C t C

4608866-2)

' emote(Was

170'009 ) u -Out Sw~tch . (S ee Group

oup1ing Adapter

Rev. 8/91

160002

685 5 ~

[

BRAKE CONTROL DI STRIBUTION SYSTEM GROUP

Item T Qty. L...

100 101 102 103 104

Part No

1634540 4609192 4607051 REF 1634564

1 '1 1

-1

LI I

Description

IReducer

~~~~nAssemblY Steer'TBulkhead Red est Port ucer

. .

140

Rev. 8/91

~TROIAN

160003.

11f WI J14

<J_!fI[j-~~,==. t

TO LH FRONT AXLE

10,

...--. (!f"

~5 ~

10 ~

-001-0>

f 3

10' /'

\"'"":

-11 ,....12

~1I

X.20

(1:::::::1

~. 17/ '!J:!J ~O )7 ~ 8~ ®~6 ~ 1 t 8 i-9 0

AXLE

f ~t

..-*1

10 SHJr1l.£ ""'-lJ'10

19-;f~

J~ ~OOJt-1>J!k~~

TO MULTI-

FUNCTION" VALVE (K -PORT;

000,f.

f!) 0000

6759

FRONT BRAKE SYSTEM (Thru SIN T17 5600) Item

1 2 3 4 5 6 7 8 9 10 lOA 11 12 13 14 15 16 141

Qty.

AR AR AR

1 AR AR

-4

AR AR

1 AR

1 1 2 4

Part No

REF 7121133 1500008 1251066 4606732 1547017 7121146 REF 4154637 1633424 4149217 4605066 2055352 4606356 4606355 4608646 7121229

Description

Slack Adjuster (See Group 160004) Bolt (MlOx25) Washer (M10.5) Nut (MlO) Bracket Washer (M12) Bolt (M12x25) Caliper Assy. (See Group 160008) Bolt (M12x45) Adapter (With Nut & Ring) o Ring • Hose Assembly Sta-Tie Brake Line Assembly, LH Brake Line Assembly, RH Guard, Brake Line Bolt (M10x20) Rev. 2-11/89

160003

roLH

l W Lf0J

<l-!WJ~'= If f

FRONT AXLE

---

.___

\'P' t

~5 ~

1 ~ -76

10 •

10 SHUTTLE WIlE'

0 -;/

1)/

-11

'?ff; a

0;=

/ 10

~-!lOJ-I>TOR.H. t

FRONT AXLE

3It

~ 18

~19

~~.

~\17~

8 \-:-4 <lU'10 ~2

191:~ /

co:"

-!lOJ-

lJ 3

0 0

®-S I n-9 elL

TO MULTI-

FUNCTION

VALVE Q<-PORT)

25-

6759

FRONT BRAKE SYSTEM (Thru SIN T17 5600) Item

aty.

17 18 19 20 21 22 23 24 25

2 1 1 1 1 AR AR

8 1

Part No

4606733 1636819 4605077 4605076 4606728 1547016 7121199 7121383 4606729

Rev. 2-11/89

Description

Adapter Tee Hose Assembly Hose Assembly Bracket., Disc Washer (M16) Bolt (M16x45). Bolt (Ml6x35) Disc, Brake

142

~TRD.lAN

160003

~~.

~ ~.'~' -~

...

TOL-H<I-Cl-J~'Il t FRONT AXLE

'~' 19~ /~-." -5 18~ °19::°

1& / '

#'-====:;~

~ 2 "-

~AX1.E

3 t

t 10

~4 10 "t.-

7V SHUTTLE WVE <I

VALVE Q<-PORT) ,

_->-~' Ft~

,/~_<f?-~&

T/ A ~/ ('3/'

TO MULTIFUNCTION

<.... _ ""-

~/12

'')

~ ~&( ~~ ~ ~

19~

t ®-&" I

O:;::::l

8 Jl-9

t t

6774

FRONT BRAKE SYSTEM (SIN T17 5601 & Higher) Item .l

2 3 4 5 6 7 8 9 10 lOA 11 12 13 14 15 16

143

Part No

Qty ..

AR AR AR

1 AR AR

-4

5 1 AR

1 1 2 4

.K.ti.r-

7121133 1500008 1251066 4613735 1547017 7121146 REF 4154637 1633424 4149217 4605066 2055352 4606356 4606355 4Q08646 7121229

Description

Slack AdJuster, (See Group 160004) Bolt (MlOx25) 'Washer (MlO.5) Nut (M10) Bracket Washer (Ml2) Bolt (M12x25) Caliper Assy.(See Group 160008) Bolt (M12x45) Adapter (w/Nut & Ring) o Ring Hose Assembly Sta-Tie Brake Line Assembly, LH Brake Line Assembly, RH Guard, Brake Line Bolt (M10x20)

Rev. 2-11/89

160003

FRONT BRAKE SYSTEM

(SIN T17 5601 & Higher,) Item

Qty.

17 18 19 19A 20 21 22 23 24 25

1 1 2 AR

1 1 AR AR

8 1

Part No

. 1633506 1636743 4613708 4618778 4605076 4606728 1547016 7121199 7121383 4606729

Description

Fitting, Bulkhead Tee Hose Assembly Reducer Fitting Hose Assembly Bracket, Disc Washer (Ml6) Bolt (M16x45) Bolt (M16x35) Disc, Brake

...

. Rev. 2-11/89

144

16 0004 9

SLACK ADJUSTER ASSEMBLY

Item

Qty.

A 1 2 3 4 5 6 7 8 9 10 11 12

145

1 1 2 2 2 2 2 2 2

Part No

4607385 NSS 4609952 NSS 4609953 4609555 4609954 4609955 4609956 4609957 4609958 NSS NSS

Description

, Slack Adjuster' Assembly Cover ( Order "A") Valve Cap Cylinder Assemlby Plug Cap Piston o Ring Spring o Ring. Bracket Bolt

Rev. 2-11/89

~IROIftN

16 0005

•

g 2

0 VALVE ASSEMBLY MULTI-FUNCTION Item

Qty.

1 1 3 1 1 1

2 ·2A 3 3A 4 4A 5 5A 6 7A 7B 7C

1 1 1 2 AR AR AR

Rev. 8/91

Part No

4606721 4606706 4606722 6956046 4606723 6956046 4606724 4617581 4606725 4617581 4606726 7120610 1251066 1500008

Description

Valve Assembly Housing Cartridge, Check Valve Seal Kit Cartridge, Relief Valve tBrake Pump) Seal Kit Cartridge, Pres. Reducer/Relief Valve Servo Seal Kit Solenoid Valve Seal Kit Fitting, Pressure Check Bolt (M10xlOO) Nut (M10) Washer (M10.5)

146

16 0006 3

11~ 8

BRAKE PUMP ASSEMBLY (THRU SiN T17-5685) Item

Qty.

1 1

B 1 ,2

3 4 5* 6 7 8 9* 10* 11 12 13 16*

147

4 1 1 1 1 2

1 1 1 1 1 1 1

Part No

4603353 4609951 4609935 4609936 4609937 4609938 4609939 460~940

4609941 4609942 4609943 4600944 4609946 4609947 4609948 4609945

Description

Pump Assembly, Brake Seal Kit (Incl. Items *) Bolt Washer Cover ,Plug Gasket Plate, Thrust Pin, Dowel Plate, Wear, Spacer Seal Gear Gear, Drive Body Spacer

Rev. 8/91

4iPTROIAN

160007

6775 FILTER ASSEMBLY

Item

Qty.

1 1 1 1 1 1 1

B 1 2

3 3A 4 5

6 7

1 1

Part No

4605522 4610947 4618486 ·4610946 4618456 4618455 4618485 4608660 4610965 4618457

Description

Filter Assembly Seal Kit (Item 3 Not Included) Visual Indicator Valve Assembly, By-Pass o Ring Back-up Ring Head Assembly (Inc1s. Items 1,2 & 7) Element Body Bushing

Rev. 2-11/89

148

~IROJAN

16 0008

BRAKE CALIPER ASSEMB:""Y (TWO PER MACHINE SERVICES ONE) Jtem A

1 2 3 4 5 6 7 8 9 10 11 12 13

149

Part No

Qty.

1 1 1 1 5 .1 1 4 4

4606717 4610355 4610356 4610935 4610936 4610937 4610938 4610939 4610940 4611280 4611279

1 1 1

4611031 4610942 4610943

REF

Description

Caliper Assembly Seal Kit Lining Kit Piston Piston Rod, Push Spring Nut Set-Screw Bolt Lockwasher Grease Fitting '(See Group 310000) Mount Assembly Connector (NI) Bleeder Screw (NI)

Rev. 8/91

160009

lD-~

8-~_ ~-~

0 -11 9

~~-l r®. ~-6

B-s

././ @-17

.~-3

(

18 --:::j

) ./

BRAKE PEDAL ASSEMBLY

Item

Qty.

A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Part No

4603442 4617161 4617162 4617163 1251083 7121025 4617164 4617165 4617166 4617167 3142001 4617168 4617169 1251006 4617170 4617174 4617184

Rev. 2-11/89

Description

Brake Pedal Assembly Pedal Assy. (Incl. Items 1-11,13 & 14) Plate Assembly Bushing Nut Bolt Piston Boot Actuator Acutator Snap Ring Spacer Pedal Nut Pin Cover, Pedal Bolt 150

16 0009

lD-~

B-~_ .....,..,.-§

0 -11 9

~-l r@. ~-6

B-s

~-3

(

@-17

c Oc

1-16

kl~~2J" ~O"':""22 o 23 0 - 24

)

,../\

/'e /'

~":"'--25

,/'

BRAKE PEDAL ASSEMBLY

Item

aty.

16 17 18 19 20 21 22 23 24 25

Part No

Description ,

151

1 1

-1 1 1 1 1

0593057 4617179 4617175 REF REF 0004030 4617178 4617181 2162063 0771016

Bolt Seal Washer Seat, Spring Spring Ball Valve Assy. (incls. Items 22-25) Snap Ring O-Ring Plug

Rev. 2-11/89

~iNOI"N

170000

til ,l]lr

6839

INSTRUMENT PANEL (THRU SIN T17 5590) Item

Qty.

1 '1 1 1

2 3 3A 4 6 6A 7 7A 8 ,8A 9 10

1 2 1 2 1 8 1 1

Part No

4607771 4600186 2062644

4616017 3124062 4604649 4610344 4604650 4610344 4604648 4610293 4604928 4607772

Description

Panel, RH Instrument Hourmeter Ignition Switch Key Blank (Code 528) Screw Gauge, Engine & Fuel Bulb Gauge, Trans. & Brake, Air Filter' Bulb Indicator Panel, Ready Run Bulb Switch, Ether Start Panel, LH Instrument

. .

Rev. 8/91 -

152

"iROIAN

170000

6767

INSTRUMENT PANEL (SiN T17 5591 & HIGHER) Item

Qty.

1 ~

1 "1

3 3A 4 4A 5 6 6A 7 7A 8 8A 9 9A 10 lOA

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

153

Part No

4604928 4160600 4611911 4619360 4611912 4619360 4600186 2062644 4616017' 4612607 4613696 4611454 4619360 4621983 2107201 4612619 4613696

Description

Switch, Ether Start Plug (Emergency Steer Option") Gauge, Engine Temperature Bulb (NI) Gauge, Engine Pressure Bulb (NI) Hourmeter Switch, Ignition (Key Code 528) Key Blank (Code 528) Voltmeter Bulb (NI) Gauge, Transmission Temperature Bulb (NI) Gauge, Fuel Bulb (NI) Gauge, Air Restriction Bulb (NI) Rev. 8/91

17 0000 .

6767

INSTRUMENT PANEL

(SIN T17 5591 & HIGHER) Item

Qty.

11 1lA 12 12A 13 14 15 16 .17

1 1 1 AR AR AR AR

1 1

Part No

4158417 1706038 4604648 4610293 4611215 4611216 4611214 4607771 4612848

Rev. 2-11/89

Description

Light, Low Pressure Bulb (NI) Monitor, Test Ready Run Bulb (NI) Bolt (1/4-20x5/8) Washer (1/4) Speed Nut Panel, RH Instrument Panel, LH Instrument

154

~TRD.UUI

170001

(t)

® ¢- ED a~ G-

e- ~O

11 2 3 4 5 6 7 8 9 10 I

iIJeeOOIJ

@~@@@©@@I©G>

o 2

• SERVO/SWITCH PANEL ASSEMBLY

. Item

1 . 2 2A 3 3A 4 4A 5 SA 6 7 7A 8 8A 8B 9 10 lOA 155

Qty.

1 1 1 1 1 1 1 1

AR AR AR

1 1 1

Part No

REF 4610183 4602646 4601887 4609293 4601887 4611198 4601887 4609294 3124064 7121038 1251004 4601672 4601679 2.107201 REF 4606700 4607672

Description

Servo Assy. (See Group 320001) Knob, Fan Switch Knob, Heater Cable, Control Knob, Vent Cable, Control Knob, Air Conditioner (Optional) Cable, Control (Optional) Screw Bolt Nut Light, Switch Panel Cap Bulb CiJ:"cuit Breaker (See Group 170002) Plate, Mount Moulding Rev. 2-11/89

4.iPTROIAN

170001

G>.

® ¢- ~D a~ B-

e- ~O

il!a~OOa

9 10

@tQ)@@@@@@ © (§)

•

SERVO/SWITCH PANEL ASSEMBLY

Item

Qty.

11 llA 34 35 36 37 38 39 40

1 1 1 1 1 1 1 1 1

Part No

4601886 4603904 4618188 4618187 4618187 4618185 4618185 4618185 4618186

Description

Panel Assy.(Incl. Items 2,2A & llA) Light Assembly Switch, Windshield Washer Switch, Rear Wiper Switch, Front Wiper Switch, Floodlight Switch, Work Light Switch, Front Light Switch, Parking Brake

Rev. 2-11/89

156

....

U1 -.!

III

\ I ~;;,~ ~ it ~ \ I.J.. Iii I II

t"I

i.I

VIEW A

•

~ >

~ 3~.ltlon~~y

To Air

'u~ .

":"

Blk

.4i>TIilOlAN

170002 SWITCH PANEL WIRING SERVO, AIR CONDITIONE~ WIRING (Thru SIN T17-5570)

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

•

Qty

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 -1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1

18 19 20 21 22 , 23 24 25 26 27 28 29 30 31 32 33 34 35 36 1 37 1 38 1 39 1 40 1 41 3 42 1 43 2 44 2 45 2 45A. 10

Part No

REF 4606978 4606905 4607583 4607033 4607594 4607037 4607036 4607035 4607032 4607038 4607046 4.607048 4607047 4607029 4607042 4607039 4607585 4607040 4607021 4607022 4607024 4607026 4607590 4607025 4607030 4607028 4607027 4607023 4607043 4607041 4607035 4607031 REF REF REF REF REF REF REF 4604945 4604946 4607110 4604944 4607109 4604948

Rev. 2-11/89

Description

Servo Valve ABsy.(See Group 320004) Wire Harness ABsy., Servo Valve Wire Harness Assy.,Air Condo Wire ABsy., Black Wire ABsy., Brown Wire ABsy., Red/Green Wire ABsy., Black Wire ABsy., Black Wire Assy., White/Red ... Wir~ ABsy.,. Yellow Wire, Assy., White Wire ABsy., Brown/B1ac~ Wire ASsy., Yellow/Green . Wire ABsy., Black Wire ASsy., Brown Wire Assy., White Wire ABsy., Yellow Wire ABsy., Red/White Wire ABsy., Red Wire ABsy., Red Wire ABsy., White Wire ABsy., Green/White Wire Assy., White/Blue Wire ASsy., Red/White Wire ABsy., White/Red Wire ASsy., White Wire ABsy., White Wire ABsy., White/Black Wire Assy., Green/White Wire ABsy., Red Wire ABsy., White Wire ABsy., Brown Wire Assy., Blue/Yellow Switch, Windshield Washer (See Group 170001) Switch, Front Wiper (See Group 170001) Switch, Rear Wiper (See Group 170001) Switch, Floodlight (See Group 170001) Switch, Work Light (See Group 170001) Switch, Main Light (See Group 170001) Switch, Parking Brake Circuit Breaker, 15A Circuit Breaker, 25A Circuit Breaker, 8A Circuit Breaker, lOA Circuit Breaker, 6A Cap, Reset Button (1 Each) .. <

158

~TR"'AN

170002

SWITCH PANEL WIRING SERVO, AIR CONDITIONER WIRING Item

Qty

46 47 48 48A 49 51 52 53 54 '55

11 2 4 4 1 1 1 AR

1 AR

Part No

4619231 4160262 4154983 1251002 4611299 4195718 4606936 4160112 4607045 2098127

Description

Relay Terminal Block Bolt Nut Wire Assy., Brown Ground Diode Wire ABsy., Green/Red Tie, Nylon (NI) Wire ABsy., Brown Tee

159

Rev. 2-11/89

..a.

III

t o '"" ~ J9~(J~~9 ~n ii' i,i~ I o ~H i dJ;]v t.I

44 m;

15 25 8

-J -J

VlEw

~ 6 6 15 ~ 10 1-

-J-I-I

RBI LPlk

!:laIC

.P- lfflr=~~. - -- "G Lmffi.EE ~ ffi1rirnmm] ~ 6~ ~ ~ ~4 BlkR

•

(..::;Jal!!Pk <;1::

~Blk

- --

DlfiW~

'-1 i" '--

..,.

j;~~

.-Do,

_, I _ , "

_B'"Y:DEL -

/ 5

:--~

.B..

1-.'

""'~ 19 ~ -

•,

Oil

•

L ~

Ill:

c;;

BOk

~ ~

--<

1 1

J -

1.-J1 ~ Uv J

[

~~ 1

~2 ~

•

= bd

To Control Panel

... ~-'

~~ ~I,· 1 BI ~1

:= ~ To Control

L..J

Panel

4.iPTROIAN

17 0003

SWITCH PANEL WIRING LIGHTS, LEVELER & TRANSMISSION WIRING (THRU SiN T17-5570) Item

Qty

Part No

1 lA IB lC

1 12 4 1

4606900 4604961 4604984 4604975

Wire Harness ASsy. , Blue Plug Pin Pin Plug Wire Color Pin & Location Black IB-l Ok Blue/White lA-2 Red/Blue lA-3 Black lA-4 Pink lA-5 Ok Blue/Yellow lA-6 Red/Yellow IB-7 Pink lA-8 Ok Blue/Red lA-9 Red Black IB-IO Ok Blue lA-II Blk/Red lA-12 Brown lA-13 Black/Blue lA-l4 Ok Green lB-15 Lt Green lA-I 6

10 IE IF IG 2 2A 2B 2C

1 1 1

4606697 4604981 4616840 4613904 4607078 4604961 4604984 4604977

Seal Kit Clamp Ring, Coupling Nut Wire Harness Assy., Red Plug Pin Pin Plug Wire Color Pin & Location Lt Blue 2B-l Blue/Yellow 2A-2 Brown/White 2A-3 Blue/Red 2A-4 Brown 2A-5 Red/Black 2A-6 2A-7 Red Red/Yellow 2A-8 Red/Green 2A-9 Black 2A-IO Black/Green 2A-ll

4606697 4604981 4616840 4613904 4607722

Seal Kit Clamp Ring, Coupling Nut Wire Assembly, Black

1 10 I 1

20 2E 2F 2G 3

1 I 1

Rev.

H/~ 1

Description

162

~TROJAN

170003

SWITCH PANEL WIRING LIGHTS, LEVELER & TRANSMISSION WIRING (Thru SIN T17-5570) Item

Qty

4A 4B

AR AR

7 8

1 2 2 1 2

8A 8B

2 2

9A 9B 9C 90 9E 9F 9G 9H

9K 9L 11 llA

12 13 14 17 18 37 38 39 44

49 50

1.63

2 2 2

1 AR

Part No

4601993 6702081 1251002 4606700 7121038 1251004 2110762 7121038 1546010 1251004 1731134 REF 4621405 REF REF REF REF REF REF REF REF REF 1251004 1546010 7121038 REF REF 4607723 4160112 REF REF REF REF REF REF

Description

Connector, Multi Wire Bolt Nut Plate, Mount Bolt Nut Flasher, 24V Bolt Washer Nut Relay Bucket Leveler Clutch Cut-Out, Relay W/Diode Transmission Key Activated Accessories Key Activated Accessories Neutral Start Hoist Kick-out Radio, Cigarette Lighter Air Conditioner Back-up Alarm Horn Nut Washer Bolt .Light, Switch Panel (See Group 170001) Wire, Dark Blue/White (Use Only For Optional Floodlights) Wire Assembly, Black Tie, Nylon Switch, Floodlights (See Group 170001) Switch, Worklights (See Group 170001) Switch, Main Lights (See Group 170001) Circuit Breaker (See Group 170001) Wire Assy., Brown (See Group 170001) Wire Assy., White (See Group 170001)

Rev. 8/91

.....

•

t - I ;

50~1

41. 45

41 44

151;6~OIPO ..

.. 15112511811 8

'UU,UU ~UU, U

~~ ~

,II' /

oW81k

/- 1- f

~DG~/ ~ 91~~~ . I

"'Rallt,~

~l81"

':' ':' :,~ I [ ~r Il tlz 11 7"~ "- 8 G G ~lr11 11 8

3 4

I-I

,-,

1-'

~. I

,~rQ

,,[J

~ -,~

\ \

1.1

'31 iJi ;"'1 " • I

VIEW A

9 10 11

I •

--\:D~:'

•

I~ W

~h ( c'

Main

Functions

~ .~

To Cab

tv _

I I

,.Jl.~

~~ '\

111111 ~

5 6

'-1 I-I

•

'rIJIIr-~~~~10

_ ~R

Q ~ :. LJ \ J_~ ~~

" 11 ..\ l

II'

B Y

~ \.

To Rear Wiper

RBlk

,\c'

UBI

..1\

To Gauges

D_,.. N!I

To Washer

2 To Control Panel

~TAOIAN

170004

SWITCH PANEL WIRING MAIN, WINDSHIELD WASHER & WIPER WIRING (Thru SIN T17-5570) Item

Qty

Part No

Description

4606875

Wire Harness, Yellow Plug

lA lB lC

29 4 1

4604961 4604984 4604975

Pin Pin Plug

lD IE IF lG 1H

I I

4606697 4604981 4604977 4616840 4613904

PLUG "A"

1 1

Pin & Location lB-1 lA-2 lA-3 lA-4 lA-5 lA-6 IB-7 lA-8 lA-9 IB-IO lA-12 lA-14 lB-15 Seal Kit Clamp Plug Ring, Coupling Nut

Wire Color Yellow/Black Pink Dk Blue Orange/White Black/White Orange/White Red/White White Gray Red Red/White Brown Yellow

PLUG liB" Pin & Location lA-2 lA-3 lA-4 lA-5 lA-6 lA-7 lA-8 lA-9 lA-II lA-12 lA-I 3 lA-I 4 lA-IS lA-I 6 lA-I 7 lA-I 8 lA-19 lA-20 lA-2l

Wire Color Brown/White Brown Yellow/White Dk Green Red/White O~ange

Red White/Black Lt Blue Lt Green Red/Black Black Orange/White Orange/White Gray/White Orange/Black Blue/Black Blue/Red Yellow/Red ..

Kev.

B/~ I.

166

<9.j>TROIAII

17 ooo~

SWITCH PANEL WIRING MAIN, WINDSHIELD WASHER & WIPER.WIRING (Thru SIN T17-5S70) Item

Qty

1G lH lJ 1K 2 3 4 4A 4B

1 .1 1 1 1

1 1

5 1

SA 5B

5C SD 7 7A 7B

1 1

7C 7D 7E

1 4 1

1 1 1

8 9

10 11 12 34 35 36 38 167

1 AR

Part No

4606697 '4604981 4616840 4613904 REF REF 4607599 4604961 4606983

4606984 4606904 4604960 4606982

4606984 4606987 4606972 4604960 4606798

4610390 4616837 4606987 REF REF REF 4159381 4160112 REF REF REF REF

Description

Seal Kit Clamp Ring, Coupling Nut Wire Harness (To Gauges) (See Group 170008) Panel, Switch (See Group 170001) Wire Harness Pin Plug Wire Color Pin & Location Dk Green 4A-l Lt Green 4A-2 Lt Blue 4A-3 Red/Black 4A-4 Black 4A-5 Seal Kit Wire Harness Pin Plug Wire Color Pin & Location Dk Green 5A-1 Lt Green 5A-2 Lt Blue 5A-3 Red/Black 5A-4 Black SA-S Seal Kit Seal, Peripheral Wire Harness Pin Plug Wire Color Pin & Location Pink 7A-1 Red 7A-2 Black 7A-3 purple/White 7A-4 Seal Ring, Coupling Seal, Peripheral Wire Assy., Beacon (Optional) Wire, DkGreen (Use Only For Opt. Emergency Steer) Wire, Orange/Black (Use Only For Opt.Tachometer) Connector Tie, Nylon (NI) Switch, . Windshield Washer·(See Group 170001) Switch, Front Wiper (See Group 170001) Switch, Rear Wiper (See Group 170001) Switch, Worklights (See Group 170001) Rev. 8/91

4,iPTRIIIAN

170004

SWITCH PANEL WIRING MAIN, WINDSHIELD WASHER & WIPER WIRING Item

39 40 41 44 45 49 50

Qty

---

Part No

Description

(Thru SIN T17 5570) Switch, Main Lights (See Group 170001) Switch, Parking Brake ( See Group 170001) Circuit Breaker (See Group 170002) Circuit Breaker (See Group 170002) Circuit Breaker (See Group 170002) Wire Assy., Brown (See Group 170002) Wire ASsy., White (See Group 170002)

REF REF REF REF REF REF REF

Rev. 2-11/89

168

<Q>TROIAN.

,..

... .'"'\ u c: •

at-

e ..

•

11.1 •

169

4.iPTROIAN

170005

WIRE HARNESS ASSEMBLY - YELLOW PLUG EMERGENCY STEER VALVE (Thru SIN T17-5570) Item

Qty

1 2 2A 2B 2C 20

1 11 8 4 2

1 1

Part No

REF 4606866 4604960 4604961 4604985 4604984 4604975 4616840 4613904

Description

Wire Harness Assy. (See Group 170006) Wire Harness Assy. - Yellow Plug Pin Pin Pin Pin PLUG "A" Plug Ring, Coupling Nut Wire Color Pink Ok Blue Orange/White Black/White Orange/White Red/White White Gray Red Brown

2F 2G

1 1

4606697 4604981

4604976

Pin & Location 2 2B 2B 3 2B 4 2B 5 2B 6 7 20 2B 8 2B 9 10 20 14 2B Seal Kit Clamp PLUG "B" Plug, Flanged

4606697 4604981 4606699 REF REF REF REF

Wire Color Pin & Location Pink 2A 2 Ok Blue 2A 3 Orange/White 2A 4 Black/White 2A 5 Orange/White 2A 6 7 Red/White 2C White 2A 8 2A Gray 9 2C 10 Red 2A 14 Brown Seal Kit Clamp Seal, Peripheral Wire Harness Assy. (See Group 170013) Wire Harness Assy. (See Group 170013) Wire Harness ASsy. (See Group 170004) Multi-Function Valve (See Group 162002)

---

----

2J 2K 2L 3 4 5 6

1 1 1

Rev. H/91

170

4:iPTRCUAN .

...

171

.. ..

17 0006 WIRE HARNESS ASSEMBLY - GREEN PLUG HYDRAULICS/FUEL LEVEL & PARKING BRAKE WIRING (Thru SiN T17-5570) Part No

Item

Qty

1 IB lC 10

1 15 2 9 9

4606870 4604960 4604985 4604984 4604961

4604978

IF lG

1 1

4606697 4604981

Wire Harness Assy. - Green Plug Pin Pin Pin Pin PLUG "A" Plug Wire Color Pin & Location Red lB - 1 Ok Blue 1A - 2 Tan 1A - 3 Lt Green 1A - 4 Gray 1A - 5 Ok Blue/White 1A -' 6 . Yellow 1A - 7 Ok Green 1A - 8 Brown 1A - 9 Lt Blue 1A - 10 Red/White 1A - 11 White/Blue 1A - 12 purple/White 1A - 13 Orange 1A - 14 Lt Blue/White 1A - 16 Orange/White 1A - 20 Seal Kit Clamp

1 1 1

4604977 4616840 4613904

PLUG "B" Plug Ring, Coupling Nut

4606697 4604981

Pin & Location 10 2 10 3 10 9 10 10 12 10 10 13 10 14 10 15 10 20 Seal Kit Clamp

lJ lK

1 1

Rev.

H/9 1

Description

------

Wire Color Ok Blue Tan Brown Lt Blue White/Blue purple/White Orange Red Orange/White

172

~TROIAII

170006

WIRE HARNESS ASSEMBLY- GREEN PLUG HYDRAULICS/FUEL LEVEL & PARKING BRAKE WIRING (Thru SIN T17-5S70) Item

Qty

-I 1

1M -IN 1P

1 1

3 4 5 6 7 8

10 11

12 13

l73

1 1 1

Part No

Description

4604970 '4616840 4613904

PLUG "C" Plug Ring, Coupling Nut

4606697 4604981 4606699 REF REF REF REF REF REF 4608917 REF 4604812 4606814 4607192 REF

Wire Color Pin & Location purple/White 1C - 1 Red 1C - 2 Lt Blue/White 1C - 3 Dk Blue/White 1C - 4 Red/White 1C - 5 Seal Kit Clamp Seal, Peripheral Wire Harness Assy. - (See Group 170005) Wire Harness Assy. - (See Group 170013) Wire Harness Assy. - (See Group 170013) Bracket, Mount (See Group 070000) Wire Harness Assy. (See Group 170007) Bracket, Mount (See Group 170007) Switch, Parking Brake Wire Harness ASsy. (See Group 170005) Detector, Hydraulic Oil Level Connector Transducer Assembly Multi-Function Valve (See Group 162002)

Rev. 8/91

4j>TROJAN.

Control V.,.,. TOP VIEW A

~-18

175

.TROIAN

170007

TRANSMISSION WIRE HARNESS ASSEMBLY GREEN PLUG-CONTROL VALVE & OIL LEVEL WIRING (Thru SiN T17-5570) Item

Qty

1A lB

1C 10

2 3 4

1 1 1 1

2 2

6 7 7

7A 7B 7C 70 7E 7F

1 1 2 1 1 1 1 1

10 11

12 l2A 13 14 15 16 17 18 19 20

1 1

3 1 1 2 1 1 1 1 1

Rev. B/9

Part No

4606831 4604985 4604968

4606697 4604981 4606699 4606046 4607200 7835242 REF REF 4607052 4614515 1633855 4614850 4610796 4154566 1500005 1251083 4160336 4607053 4604815 4604812 4606814 4160274 4607586 2033448 1251065 7121048 7121003 460.7155 2053632 2032293

Description

Wire Harness ASsy. - Green Plug Pin Plug Wire Color Pin & Location Purple/White 1A - 1 Red 1A 2 Lt Blue/White 3 1A Ok Blue/White 1A 4 Red/White 1A 5 Seal Kit Clamp Seal, Peripheral . Bracket, Harness Bol:t Nut Wire Harness Assy. (See Group 170006) Wire Harness Assy. (See Group 140000) Transducer Assy.(Trans. Mounted) Transducer Assy. (Remote Mounted) Adapter Hose Assembly Bracket Bolt Washer Nut Connector Wire Harness, Black Temperature Switch Detector, Oil Level Connector Female Slide Wire Assy., Black Nipple, Pipe .Nut Bolt Bolt Adapter Coupling Elbow, Street

176

<QiPTROJAN

.• c

.. c

•e

-.s.• :

0: :.

11:110

. c e•

-.!.• ~

. c

..lllo

177

~TR"'AN

170008

WIRE HARNESS ASSEMBLY - GREEN PLUG INSTRUMENT PANEL GAUGE & LIGHT INDICATOR WIRING (Thru SiN T17-5570) Item

Qty

1 lA IB

1 19 1

4606774 4604961 4604984

1 1 1

4604977 4616840 4613904

Part No

ID IE

1 1

4606697 4604981

4606991

IG 2 3 4 5 6 7 8 9

4610390 REF REF REF REF 3124006 4606005 4606006 4606004

-1

1 1 AR

2 AR

Rev. 8/9

Description

Wire Harness Assy. - (ireen _Plug Pin Pin PLUG "A" Plug Ring, Coupling Nut Wire Color Pin & Location Red IB - 1 Dk Blue lA - 2 Tan lA - 3 Lt Green lA - 4 Gray lA - 5 Dk Blue/White 1A - 6 Yellow lA - 7 Dk Green lA - 8 Brown lA - 9 Lt Blue lA - 10 Red/White lA - 11 White/Blue lA - 12 Purple/White lA - 13 Orange lA - 14 Lt Blue/White lA - 15 Orange/White lA - 16 Seal Kit Clamp PLUG "B" Plug Pin & Location Wire Color\ Pink lA - 1 Red lA - 2 Black lA - 3 Purple/White lA - 4 Seal Wire Harness ASsy. (See Group 170013) Panel, RH Engine & Trans. Gauge (See Group 17 000 Panel, RH Misc. (See Group 170000) Panel, LH Light Indicator (See Group 170000) Screw Connector Pin Connector

178

4PTROIAN

• • I:

a. .tt:

179

TROIAN

170009

WIRE HARNESS ASSEMBLY - BLUE PLUG REAR TAIL SIGNAL LIGHTS & SWITCH WIRING (Thru SiN T17-5570) Part No

Item

Qty

1 lA IB Ie 10

,1 IS 4 6 4

4606874 4604960 4604985 4604961 4604984

4606799

1 1

4610390 4604976

Description

Wire Harness Assy. - Blue Plug Pin Pin Pin Pin PLUG "A" Plug Wire Color Pin & Location Ok Blue/Yellow lA - 1 Ok Blue/Red 2A - 2 Purple 3A - 3 Seal Plug PLUG "B"

1H 1J

1 1

4606697 4604981

Pin & Location IB - 1 lA- 2 lA - 3 lA- 4 lA- S lA- 6 lA- 7 lA- 8 lA- 9 lA- 10 1A - 11 lA - 12 lA- 13 lA- 14 IB - 15 lA- 16 Seal Kit Clamp

lK 1L 1M

1 1 1

4604975 4616840 4613904

PLUG lie" Plug Ring, Coupling Nut Pin & Location 10 1 lC 3 lC 4 lC 5 lC 6 10 7 10 8

-----

Rev. 8/91,

Wire Color Black & Black/White Ok Blue/White Red/Blue Black Pink Ok Blue/Yellow Red/Yellow Purple Ok Blue/Red Red/Black Ok Blue Black/Red Brown Black/Blue Ok Green Lt Green

. Wire Color Black Ok Blue Red/Black Red/Yellow Black/Red Pink Brown

180

4iPTROIAN

170009

WIRE HARNESS ASSEMBLY - BLUE PLUG REAR TAIL SIGNAL LIGHTS & SWITCH WIRING (Thru SIN T17 5570) Item

Part No

Qty

Description

PLUG "C" (Con't) Pin & Location 10 - 9 10 - 10 10 - 11

lK lL 1M IN 2 3 4 5 6 7 8 9 9A 10 lOA 11

181

1 1 1 1 1 1

1 1 2 2 2 2 2

4606697 4604981 4606699 4606986 4608918 4608962 REF REF 2032842 2037615 2032844 2031619 2068799 2031863 2059564 REF

Wire Color Black/Blue Ok Blue/White Ok Green

Seal Kit Clamp Seal, Peripheral Seal, Peripheral Switch, Clutch Cut-out Switch, Stop Light Signal Light (See Group 170016) Tail Light (See Group 170016) Clamp Bolt Clamp Nut Washer Nut Lockwasher Wire Harness (See Group 170003)

Rev. 2-11/89

~TROJAN

-0

:!0:'::u

183

<§i,9TROJAN

170010

FRONT WIRE HARNESS ASSEMBLY - BLUE PLUG HORN, SWITCHES, HEAD & SIGNAL LIGHTS (Thru SiN T17 5570) Item

Qty

1 lA IB lC

1 6 4

10 IE IF 2 3 4 5 ' 6 7 8 9 10 lOA 11 12

1 1 1 1 1 2 8 1 1 1 1 1 1 1 AR

Part No

Description

4606869 4604960 4604985 4604976

4606697 4604981 4606699 4608309 4609141 4160337 4160336 2114721 4609004 2114722 7121148 1251066 1500008 2032854 4160112

Wire Harness ASsy. - Blue Plug Pin Pin Plug Wire Color Pin & Location Black IB - 1 Blue Ok 3 lARed/Black 4 lARed/Yellow lA- 5 Black/Red lA- 6 , . Pink IB - 7 Brown lA- 8 Black/Blue lA - 9 Ok Blue/White IB - 10 Ok Green IB - 15 Seal Kit Clamp Seal, peripheral Switch Assy., Hoist Cut-out Switch Assy., Bucket Leveler Connector, 3 wire Connector, Plastic Horn Wire Assy., Black Horn Bolt . Nut Washer Clamp Tie, Nylon (NI)

Rev. 2-11/89

184

185

17 0011 REAR WORK,

Item

Qty

1 3 1

IC 10 2 3 4 5 6

1 1

-I

5 5 5

Part No

4606832 4604961 4607893

4610390 4616837 REF 2110152 2032861 2032960 2031617

Rev. 2-11/89

WIRE HARNESS ASSEMBLY OPTIONAL FLOODLIGHT & BACK-UP ALARM WIRING (Thru SiN T17 5570) Description

Wire Harness Assembly Pin Plug Pin & Location 1A - 1 1A - 2 1A - 3

.Wire Color Ok Blue/Red Ok Blue/Yellow purple

Seal Rin.g I Coupling Lights, Wo+k (See Group 170100) Back-up Alarm Clamp (NI) Washer (NI) Nut (NI)

186

...a. (X) ~

t I i.I

.0--14

TO POWER DISCONNECT SWITCH

-5

( TO RADIATOR

6717

~TROUUI

170013

MAIN WIRING INSTALLATION ENGINE (Thru SIN T17 5570)

Item

Qty

1 2 3

1 1

Part No

2 1

REF 4609147 4611319 REF 4607064 REF . 2113880 4607582 2031427 REF REF 4606901 4604960 4604985 4604976

120 12E 12F 13

1 1 1 1

4606697 4604981 4606699 4606873

13A 13B 13C

9 3 1

4604960 4604961 4604978

130 13E

1 1

4606697 4604981

6 7 8 9

10 11 12 12A 12B 12C

2 1 1 2 1

Description

Engine ABsy. (See Group 070000) Starter Solenoid Wire ABsy. (See Group 170014) Strap Alternator (See Group 070000) Switch Magnetic Wire Assembly, Black Bolt Wire Harness ABsy. (See Group 170005) Bracket (See Group 070000) Wire Harness ASsy., Yellow Plug Pin Pin Plug Wire Color Pin & Location Pink l2A - 2 Ok Blue 12A - 3 Orange/White 12A - 4 Black/White 12A - 5 Red/White 12B - 7 White 12A - 8 Gray l2A - 9 Red 12B - 10 Brown 12A - 14 Seal Kit Clamp Seal, Peripheral (NI) Wire Harness ABsy., Green Plug PLUG "A" Pin Pin Plug Pin & Location Wire Color Ok Blue 13A - 2 13A 3 Tan 13A 9 Brown Lt Blue 13A - 10 l3A 12 White/Blue 13A 13 Purple/White 13A 14 Orange 13A 15 Red 13A 20 Orange/White Seal Kit Clamp

Rev. 2-11/89

188

11'"'1

r-/ilc)

~TRD.lAN

170013

MAIN WIRI'NG INSTALLATION ENGINE (THRU SIN T17-5570) Item

Qty

13F

Part No

Description

PLUG "B"

13G 13H 13J 14 '15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 38A 39 40 41. 42 43 44 45

189

4607893

1 4606699 1 4610390 1 4616837 REF REF REF 4607200 8 8 . 7835242 I' 2032863 6 2036814 2 6752390 4 2032854 1 2036814 1 6752390 3 2031427 1 4606434 1 4604814 1 4604812 REF

REF

1 2 2 1 1 1 1 1 1 1 1

REF REF 4606136 7121112 1500003 2032813 2101099 2119000 4606814 2100562 4160336 7120038 1251066 2055351 4160112

AR AR

Plug Pin & Location Wire Color 13B - 1 Dk Blue 13B - 2 Orange 13B - 3 White/Blue Seal, Peripheral (NI) Seal Ring, Coupling Wire Harness ABsy. (See Group 170006) Bolt (See Group 070000) Washer (See Group 070000) Screw Nut Clamp Washer Lockwasb,er Clamp Washer Lockwasher Bolt Switch, Pressure Switch, Temperature Switch, Oil Level Bracket/Tee Assy. (See Group 070000) Control Panel (See Group 324003) Washer (See Group 320001) Bolt (See Group 320001) Cover Bolt Washer Clamp Holder, Fuse Fuse, 10 AMP Connector Connector Connector Bolt Nut Tie, Nylon (NI) (0-1.750) Tie, Nylon (NI)

Rev. 2-11/89

170014

GRAY TO HARNESS

6713

BATTERY/WIRING INSTALLATION (Thru SIN T17-5630)

. Item

Qty.

1 2 3 4 5 6 7 8 8A 9 10 11 12 13 14 15 15A 16

4 1 1 2 1 1 1 1 1 2 4 4 4 2

191

1 1

Part No

Description

2031967 4606039 4606037 2033412 4606036 4606038 4608822 4604942 4604943 4605721 2041069 4612288 4605722 4608995 REF 4603808 4607535 2055351

Battery Cable, Jumper Cable Cable, Jumper Cable, Starter Wire Assembly Wire Assembly Switch, Disconnect Plate, Instruction Hold Down, Battery Locknut Plate U-Bolt Mat, Rubber Wire Harness (See Group 170013) Holder, Fuse Fuse, 10 AMP Tie, Nylon Rev. 2-11/89

170014

TO NEG. TERM. ALTERNATOR

6844

BATTERY & WIRING INSTALLATION (SIN T17-5631 & HIGHER) Item

Qty.

1 2 3 4 5

2 1 1 1 1 1 1 1 2 4 4 4 2 2

6 7 8 9 10 11 12 13 14

Part No

4604028 4606039 4606037 4606036 4606038 4610858 4608822 4604942 4613372 4609281 1500066 4155633 4613400 4613401 2091844

Rev. 2-11/89

Description

Battery Cable, Jumper Cable Cable Cable (Thru SIN T17-5680) Cable (SIN T17-5681 & Higher) Wire Assembly Swi~ch, Battery Disconnect Hold Down Assembly J-Bo1t Washer Locknut Mat . Mat Adhesive (NI)

192

~TROIAN. 5'[J FloodJight- BIR

BI R-Flood lig ht

~~~~~~~~~ 2

Y Blk-Beacon

Floodlight-BI R -..,....,III~BI:Blk-Dome

Bn BnW

a a Ether Start Switch -

~b ~ )~ht.r 6

193

Hourmeter -

,.,.,--.-_:

BI~_lngnltlOn

17 0015

4i>TROUUI WIRE HARNESS ASSEMBLY - YELLOW PLUG INSTRUMENT PANEL, FLOOD & DOME LIGHT WIRING (Thru SiN T17 5570)~ Item

Qty

1 lA lB

1 1 1

Part No

Description

4606899 4604960 4604979

Wire Harness ASsy. - Yellow Plug Pin Plug, Male

4606697 4604981 4606699 4607597 4160336 4159378 4160337 4609177

Pin & Location Wire Color Brown/White 1A - 2 Brown 1A - 3 Yellow/White 1A - 4 lA'- 5 Dk Green Red/White lA - 6 Orange 1A - 7 Red lA - 8 White/Black 1A - 9 Lt Blue 1A - 11 Lt Green lA - 12 'Red/Black , 1A - 13 Black lA - 14 O:z:;ange/White 1A - 15 Orange/White 1A - 16 Gray/White 1A - 17 Orange/Black lA - 18 Blue/Black lA - 19 1A 20 Blue/Red Yellow/Red 1A - 21 Seal Kit Clamp Seal, Peripheral Wire Harness Assembly Connector Connector Connector Wire

lC lD IE 2

3 4 5 6

1 1 1 1 6 1 1 1

Rev. 2-11/89

194 .

17 0100

REAR

FRONT 10

6777 LIGHTS AND MOUNTING

Item

Qty.

1 2 3 4 5 5A 5B 6 6A 6B 7 7A 7B 7C 8 8A 8B

1 3 1 1 4 8 4 2

195

2 2 2 2 AR AR

Part No

2074496 3124006 4607487 4607488 . 7120762 1540022 1251066 4604851 4609292 4607499 2089483 4613878 4619985 2061182 4~07498

7121038 15.00003

Description ,

Light Dome Screw Bracket Assy., RH Light Bracket Assy., LH Light Bolt (MlOx80) Washer (M10) Nut (M10) Headlight Assembly Seal Beam Cover Li.ght Assembly, Directional Lens, Red Lens, Amber Bulb Plate, Mount Bolt (M6x12) Washer (M6) Rev. 2-11/89

~iROI"N

170010

FRONT

REAR

rf-~-h t..: ( = = ) , iJ

I ;/ I 'I , I, J

'\ \ '\'\ '

I lL ____J

11~~~~1 : nm\\

r----j

,i-r--l--iJ--\'

[-----1 Ii

), f==; J !I 'c.--,---- ~

Ii !,

Ii !i \ f==i i

Il J~---1--. II -, ~~ L_____ :® ~ ,:,1 1312 --,I'I' !L--rr--_L d ___ --,,- __ I I!'I J

I i ii

1'"

" JI

,I~., II. ___ -Y

IJ ___ __'

6777 LIGHTS AND MOUNTING

Item

Qty.

2 'I 2 2 4 2 2 8 2 1 2 1

9A 10 lOA lOB 10C 11 lIB 12 12A 13 13A

Part No

4608392 4609291 2116034 7121121 1500005 1251065 4604853 4601889 4607690 4609296 4607691 4609297

Description

Floodlight, Front Bulb Assembly Grommet Bolt Washer (M8) Nut (M8) Floodlight, Rear Bolt Light, Brake/Tail Bulb/Lens Assembly Light Assy., Directional Bulb

Rev. 8/91

196

....

CD ~

t I i.I

BBlk B1Blk BlkBl SlkGn BlkR BlkW SIR alW Ok alW Lt 31W BlY BW G. GW GnBlk Lt GnBlk GnR

Lt.Gn

GnW

~124

B Bl Ok al Lt Bl Blk G Gn Ok Gn Lt Gn 0 P Pk R r

Brown Blue Dark 81 ue Light illue Black Gray

White

Yellow

Green DarK Green L ignt Green

Orange Pur'Jle PinK ~ed

ran

GnY OBlk OW PW RBI RBlk RGn RW RY WBI W81k WGn

WR YB1< YR YW

Brown/Black Blue/Black Black/Blue Black/Green Black/Red Bhck/Whi te Bl ue/Red Blue/llhite Dark Blue/White Light alue/White Blue/Yellow Brown/White Gray/Red Gray /White Green/alack Light Green/Black Green/Red Green/White Green/Yellow Orange/Black Orange/Wh i te Purp 1e/l/hite Red/Blue Red/Bl ack Red/Gre~n

aed/White Red/Yellow White/Blue \.Jhi te/Sl aclc White/Green lihi te/Red Yellow/BldeK Yellowfiled Yellow/ilhite

c.o

(,0

r-...

c.o

~TROIAN

171000

BATTERY & WIRING (FOR MACHINES SIN T17-5571 THRU 5590)

Item

Qty

1 2 3 4 5 6

REF

Part No

Description

4612687

Battery (See Group 170014) Wire Assembly Calbles, Battery (See Group 170014) Strap, Ground (See Group 170013) Cable, Jumper (See Group 170014) Wire Harness ASsy. (Yellow)

1 1 2 2 9 1 7

1 1

4604976 4606699 4607169 4604985 4604960 4606697 4604981 4606699 4612758

PI Plug Seal Contact, Sq. Male Comtact, Sq. Male Pin, Male Seal Kit Clamp Seal, Peripheral Wire Harness ASsy. (Yellow)

1 2 2 9 1 1 1 1 1 1

4604975 4604984 4612762 4604961 4606697 4604981 4616840 4613904 4606986 4606972

PI Plug Connector, Female Contact, Female Socket, Female Seal Kit Clamp Ring, Coupling nut Seal, Peripheral Wire Harness ASsy. (Green)

1 1 4 1 1

4606798 4610390 4604960 4616837 4612613

PI Plug Seal Pin Ring, Coupling Wire Harness ASsy. (Red) .

1 1 14

4604979 4606699 4604960 4606697 4604981 4606699

PI Plug Seal Pin, Male Seal Kit Clamp Seal, Peripheral

4607053

REF REF REF

1 1

Rev. 8/91

198

171000 BATTERY & WIRING (FOR MACHINES SIN T17-5571 THRU 5590)

. Part No

Item

Qty

4606832

Wire Harness ASsy. (Blue)

1 1 3 1 1

4607893 4610390 4604961 4616837 4612660

PI Plug Seal Pin Ring, Coupling Wire Harness ASsy. (Blue)

1 1 3 1 8 1 1 1

4604976 4606699 4604985 4607169 4604960 4606697 4604981 4606699

PI Plug Seal Contact, Sq. Male Contact, Sq . Male Pin, Male Seal Kit Clamp Seal, Peripheral

1 3 1

4606799 4604960 4612760

P2 Plug Pin, Male Wire Harness Assy. (Blue)

1 1 8 3 1 1 1 1 1 1

4604975 4604984 4604961 4612762 4606697 4G0498l 4616840 4613904 4606986 4612620

Pl Plug Contact, Female Socket, Female Contact, Female Seal Kit Clamp Ring, Coupling Nut Seal, Peripheral Wire Harness ABsy. (Green)

1 4 I

4608991 4604961 4606986

PI Plug Socket Seal, Peripheral

1 11

4606004 4606006

Connector Pin

1 8

4606005 4606006

Connector Pin

Description

P-A

P-D

1.99

Rev. 8/91

Rev. 2-11/89

200

~TRD.lAN

171000

'BATTERY & WIRING (FOR MACHINES SiN T17 5571 THRU 5590) Item

Qty

45 46 47 48 49 50 51

REF REF 1 4607583 1 4607585 1 4607586 1 · 4607590 1 4607594 1 4607599

Alternator (See Group 070000) Wire ASsy. (See Group 070300) Wire Assy. - Black Wire Assy. - Red/White Wire Assy. - Black Wire ASsy. - Red/White Wire Assy. - Red/Green Wire Harness Assy. - Yellow

1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

Plug Seal Pin Ring, Coupling Wire Harness Assembly Wire ASsy. - Black Wire Assy. - Red Wire Assy. - Brown Horn, Lo-Tone Horn, H~-Tone Wire Assy. - Black Wire Assy. - Tan Switch, Ether Start Detector, Liquid Level (Coolant) Sender, Engine Temperature Switch, Park Brake Pressure Switch, Clutch Cut-out Back-up Alarm Switch Magnetic Tansducer, Trans. (See Group 170007) Sender, Trans. ,Temperature Switch, Master'Disconnect Plate, Instruction Sender, Engine Oil Pressure Ignition Switch Hourmeter Detector, Liquid Level (Fuel) Detector, Liquid Level (Hydraulic) Detector, Liquid Level (Transmission) Swi tch, Vacuum (15") Switch, Vacuum (25") Swi tch, Vacuum (9") Transducer, Brake Pressure Switch, Brake-Lite Pressure Flasher, 24V Circuit Breaker, 10 AMP (#1 & 2)

53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 . 69 76 70A 71 72 73 74 75 76 77 78 79 80 81 82 83

201

Part No

4606983 4606984 4604961 4616838 4607597 4607722 4607723 4609177 2114721 2114722 4609004 4611299 4604928 4604813 4604814 4608917 4608918 2110152 2113880 REF 4604815 4604942 4604943 4606434 2062644 4600186 4604812 '4604812 4604812 4607902 4607901 4607900 4607192 4608962 2110762 4604944

Description

Rev. 2-11/89

4iPTRIUAN

17 1000

BATTERY & WIRING (FOR MACHINES SIN T17-5571 THRU 5590) Item

Qty

84 85 86 87 87A 88 89

2 3

90 91 92 93 94 95 96 97 97A 97B 98 99 100 101 102 103 104 105 106 107 108 109 110 III

112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127

1 2

Part No

4607109 4604945 4604946 4607110 4604948

REF

10 1 REF REF REF REF REF REF 1 1 1

1731134 4621405

4601993 4601672 4601679 2107201

REF

1 1 1 1 REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF REF

Rev. 8/91

4612618 4612617 4611456 4609140

Description

Circuit Breaker, 6 AMP (#4 & 5) Circuit Breaker, 15 AMP (#3,6 & 10) Circuit Breaker, 25 AMP (#9) Circuit Breaker, 8 AMP (#7 & 8) Seal, Reset Buttons (1 Ea) Sender, Fuel Level (See Group 230000) Relay Relay, W/Diode (#3) Switch, Work1ight (See Group 170001) Switch, Floodlight (See Group 170001) Switch, Main Light (See Group 1~0001) Switch, Front Wiper (See Group 170001) Switch, Rear Wiper (See Group 170001) Switch, Washer (See Group 170001) Connector, Multi-Line Light, Instrument Clear Filter Bulb Switch, Parking Brake (See Group 170001) Diode Block, Gear Selection Diode Block, Forward & Reverse Resistor Block Wire Assembly - Black Turn Signal Lights, Front (See Group 170100) Headlights (S~e Group 170100) Floodlights, Front (Optional) Switch, Hoist Proximity (See Group 180300) Switch, Bucket Prox. (See Group 180300) Stop/Tail Light (See Group 170100) Gauge, Engine/Fuel (See Group 170000) Gauge, Trans./Brake/Air Cleaner (See Group 11000 Monitor Ready/Rum (See Group 170000) Motor, Washer (See Group 261601) Motor, Rear Wiper (See Group 261601) Washer, Windshield (See Group 261601) Floodlights (See Group 170100) Dome Light (See Group 170100) Beacon (Optional) Switch, Beacon (Optional) Motor, Front Wiper (See Group 2616'01) Tach. Drive (Optional) Cigarette Lighter (Optional) Emergency Steer (Optional) Horn Button (See Group 110000) Trans. Control Lever (See Group 140001) Control Valve, Trans. (See Group 101012) Valve, Emergency Steer (Optional) Tach. Drive (Optional)

202

17 1000 BATTERY & WIRING (FOR MACHINES SIN T17 5571 THRU 5590) Item

Qty

128 129 130 131 132 133 134 135 136 137 138 139 140 141

REF REF REF 2 REF REF REF REF REF REF REF REF REF REF

203

Part No

4160262

Description

Ether Start (See Group 070502) Compressor, A/C (Optional) Valve, Brake (See Group 162002) Terminal Block Switch (See Group 170001) Floodlights (See Group 170100) Turn Signal Lights, Rear(See Group 170100) Starter (See Group 070000) Detent, Bucket (See Group 324004) Detent, Hoist (See Group 324004) Light Assy. Panel (See Group 170001) Air Conditioner/Heater (Optional) Work1ights (See Group 170100) Valve, Engine Shut Down (Furn.w/Engine)

Rev. 2-11/89

U'II

==4~~~~111

SERVO

DETENTS ~ 153 149 150

--.:::;;r

36 -----Wt ~ -------r:t::. "l-...

lSI

152

129

141

i D-O'.SI ';'·0

I I

-ll G

Brown Blue Dark 81ue Ltght Blue Black Gray Green Dark Green Lf ght Green Orange Purple Pink Red ran White Yellow

BBlk B1BIk BlkBI BlkGn BlkR BlkN B1R BIN Dk BIN Lt BIN B1Y BW GR GW GnBlk Lt GnBlk GnR GnW GnY OBlk

Brown/Black Blue/Black Black/Bl u. Black/Green Bl ack/Red Black/White Blue/Red Blue/White Dark Blue/White Ltght Blue/White Blue/Yellow Brown/Wh i te Gray/Red Gray/White Green/Black Ltght Green/Black Green/Red Green/Wh I te Green/Yellow Orange/Black

OW PW RBI RBlk RGn RW RY WBI WBlk WGn WR YBlk YR YW

Orange/White Purple/White Red/Blue Red/Black RedlGreen Red/Whlte Red/Yellow Whlte/Bl ue White/Black Whl te/Green White/Red Yellow/Black Yellow/Red Yellow/White

6773

V I

4i>TAOIAN BATTERY & WIRING (FOR MACHINES SIN T17-5591 - 5650) Item

Qty

1 2 3 4 5 6

REF

Part No

Description

4612687

Battery (See Group 170014) Wire Assembly Cables, Battery (See Group 170014) Strap, Ground (See Group 170013) Cable, Jumper (See Group 170014) Wire Harness Assy. (Yellow)

1 1 2 2 9 1 1 1 1

4604976 4606699 4607169 4604985 4604960 4606697 4604981 4606699 4612758

PI Plug Seal Contact, Sq. Male Contact, Sq. Male Pin; Male Seal· Kit Clamp Seal, Peripheral Wire Harness ASsy. (Yellow)

1 2 2 9 1 1 1 1 1 1

4604975 4604984 4612762 4604961 4606697 4604981 4616840 4613904 4606986 4612833

PI Plug Connector, Female Contact, Female Socket, Female Seal Kit Clamp Ring, Coupling Nut Seal, Peripheral Wie Harness Assy. (Green)

1 1 9 1 1

4606983 4606984 4604961 4616838 4612613

PI Plug Seal Pin Ring, Coupling Wire Harness ASsy. (Red)

1 1 14 1 1 1

4604979 4606699 4604960 4606697 4604981 4606699

PI Plug Seal Pin, Male Seal Kit Clamp Seal, Peripheral

4611435

REF REF REF

Rev. 8/91

206

17 1000 BATTERY & WIRING (FOR MACHINES SIN T17-5591 - 5650) Item

Qty

Wire Harness Assy. (Blue)

4607893 4610390 4604961 4616837 4612660

Plug Seal Pin Ring, Coupling Wire Harness Assy. (Blue)

4604976 4606699 4604985 4607169 4604960 4606697 4604981 4606699

Plug Seal Contact, Sq. Male (#1,7 & 10) Contact, Sq. Male <#15) Pin, Male Seal Kit Clamp Seal, peripheral

4606799 4604960 4614913

Plug Pin, Male Wire Harness ASSY. (Blue)

1 1 1 1 1 1

4604975 4604984 4604961 4612762 4606697 4604981 4616840 4613904 4606986 4612835

Plug Contact, Female Socket, Female Contact, Female Seal Kit Clamp Ring, Coupling Nut Seal, Peripheral Wire Harness Assy. (Green)

1 10

4606004 4606006

Plug Pin

1 9 1

4606982 4614960 4606984

Connector Pin Seal

3 1 1 1 1

3 1 8 1 1 1 1

Description

l ' ,4606832 1 1

Part No

3 1

.P1 1 1

8 3

207

Rev. 8/91

TRIUAN

17 1000

BATTERY & WIRING (FOR MACHINES SIN T175591 - 5650) Item

Qty

Part No

4612612

Wire Harness ASsy. (Red)

1 8 1 1 1

4607098 4607099 4607101 4607100 4606699

Plug Pin Sleeve Clamp Seal

15 16

1 1

4612355 4606904

Wire Harness ASsy. (Blue) Wire Harness ASsy. (Yellow)

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 REF 1 1 1

4606982 4606984 4604960 4606987 4606978 4606905 4607043 4607042 4607041 4607040 4607039 4607038 4607037 4607036 4607035 4607033 4607032 4607031 4607030 4607029 4607028 4607027 4607026 4607025 4607024 4607023 4607022 4607021 4607045 4607046 4607047 4607048

Description

4611437 4607583 4607585

Rev. 2-11/89

PI Plug Seal Pin Seal, Peripheral Wire Harness ~ssy~ Wire Harness Assy~ (Optional A/C) Wire Assy. - Red Wire _,As sy . - White Wire Assy. - White Wire ASsy. - Red Wire. Assy. - Yellow Wire Assy. - White Wire ASsy. - Black Wire ASsy. - Black Wire Assy. - White/Red Wire Assy. - Brown Wire ASSy. - Yellow Wire ASsy. - Blue/Yellow Wire Assy. - White Wire Assy. - Brown Wire ASsy. - White/Blue Wire Assy. - White/Black Wire Assy. - White/Blue Wire Assy. - White/Red Wire ASsy. - Green/White Wire Assy. - Green/White Wire Assy. - White Wire Assy. - Red Wire Assy. - Brown Wire ASsy. - Brown/Black Wire.Assy. - Black Wire ASsy. - Yellow/Black Alternator (See Group 070000) Wire Assembly Wire ASsy. - Black Wire Assy. - Red/White 208

4.iPTROJAN

171000

BATTERY & WIRING (FOR MACHINES SIN T175591 -5650) Item

Qty

49 50 51 52

1 .1 1 1

,4607586 4607590 4607594 4607599

Wire ABsembly - Black Wire ABsy. - Red/White Wire ABsy. - Red/Green Wire Harness ABsy. - Yellow

1 1

4606983 4606984 4604961 4616838 4607597 4607722 4603930 4609177 2114721 2114722 4609004 4611299 4604928 4604813 4604814 4611917 4608918 2110152 2113880 4608917 4606434 4604942 4604943 4606713 4606713 2062644

Plug Seal Pin Ring, Coupling Wire Harness ABsy. Wire ABsy. - Black Wire ABsy. - Red Wire ABsy. - Brown Horn, Lo-Tone Horn, Hi-Tone Wire ABsy. - Black Wire ABsy. - Tan Switch Ether Start Detector, Liquid Level (Coolant) Sender, Engine Temperature Switch, Low Brake Pressure Switch, Clutch Cut-out Back-up Alarm Switch, Magnetic Switch, Park Brake Pressure Sender, Engine Oil Pressure Switch, Master Disconnect Plate, Instruction Resistor Kit Bulb Ignition Switch Hourmeter (See Group 170000) Detector, Liquid Level (Transmission) Detector, Liquid Level (Hydraulic) Detector, Liquid Level (Engine Oil) Voltmeter (See Group 170000) Gauge, Trans. Temp. (See Group 170000) Gauge, Engine Temp. (See Group 170000) Gauge, Engine Press. (See Group 170000) Switch Brake-Lite Pressure Flasher, 24V Circuit Breaker, 10 AMP (#1 & 2) Circuit Breaker, 6 AMP (#4 & 5) Circuit· Breaker, 15 AMP (#3,6 & 10) .Circuit Breaker, 25 AMP (#9) Circuit Breaker, 8 AMP (#7 & 8) Cap, Reset Buttons (1 Ea) Sender, Fuel Level (See Group 230000)

5 1

53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 70A 71

1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7lA

72 73 74 75 76

78 79 80 81 82 83 84 85 86 87 8.7A 88 209

Part No

REF

1 1 1

4604812 4604812 4604812

REF REF REF REF

1 1

2 2

3 1

2 10 REF

4608962 2110762 4604944 4607109 4604945 4604946 4607110 4604948

Description

Rev. 8/91

17 1000

4i>TROJIAN BATTERY & WIRING (FOR MACHINES SIN T17-5591 - 5650) Item

Qty

89 90 91 92 93 94 95 96 97 97A 97B 98 99 100 101 102 103 104 105 106 107 108 ·109 110

10 REE REE REF REF REF REE 1

III

112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134

1 1 REE 1

1 1 1 REE REE REE REE REE REE REF REF REF REF REF REF REF REF REF REE REE REE REF REE REE REE REF REF REF REF REF REF 2 REF REF REF

Rev. 8/91

Part No

4619231

4601993 4601672 4601679 2107201 4612618 4612617 4611456 4609140

4160262

Description

Relay Switch, work1ight (See Group 170001) Switch, Floodlight (See Group 170001) Switch, Main Light (See Group 170001) Switch, Front Wiper (See Group 170001) Switch, Rear Wiper (See Group 170001) Switch, Washer (See Group 170001) Connector, Multi-Line Light, Instrument Cap Bulb Switch, Parking Brake (See Group 170001) Diode Block, Gear Section Diode Block, Forward & Reverse Resistor Block Wire Assy. - Black Turn Signal Lights, Front (See Group 170100) Headlights (See Group 170100) Floodlights, Front (Optional) Switch, Hoist Proximity (See Group 180300) Switch, Bucket Prox. (See Group 180300) Stop/Tail Light (See Group 170100) Gauge, Engine Fuel (See Group 170000) Gauge, Air Cleaner Service (See Group 170000( Monitor Ready/Run (See Group 170000) Motor, Washer (See Group 261601) Motor, Rear Wipr (See Group 261601) Washer, Windshield (See Group 261601) Floodlights (See Group 170100) Dome Light (See Group 170100) Beacon (Optional) Switch Beacon (Optional) Motor, Front Wiper (See Group 261601) Tach. Drive (Optional) Cigarette Lighter (Optional) Emergency Steer (Optional) Horn Button (See Group 110000) Trans. Control Lever (See Group 140001) Control Valve, Trans. (See Group 1-01012) Valve, Emergency Steer (Optional) Tach. Drive (Optional) Ether Start (See Group 070502) Compressor A/C (Optional) Valve, Brake (See Group 162002) Terminal Block Switch (See Group 170001) Floodlights (See Group 170100) Turn Signal Lights, Rear (See Group 170100) 210

~TRIUAN

17 1000

BATTERY & WIRING (FOR MAHCINES SIN T17-5591 - 5650) Item

Qty

135 136 137 138 139 140 140 140 140 141 142 143 144

REP REP REP REP REP

145 146 147 148

155

;;U.J.

1 1 1 1

Part No

4611461 4611460 2162170 0039421

REF REF REF 1

4613112

4611436

REF REF 1 1 1 1 20 1

4604977 4606697 4604981 ·4604984 4604961 4621405

Description

Starter (See Group 070000) Detent, Bucket (See Group 324004) Detent, Hoist (See Group 324004) Light ABsy.t Panel (See Group 170001) Air Conditioner/Heater (Optional) Sender, Transmission Temperature Reducer Adaptor Seal o Ring Switch, Trans. Pressure (Optional) Light, Trans. Pressure (Optional) Light, Low Brake Press. warning (See Group 1~000 Resistor Wire Assembly Work1ights (See Group 170100) Valve, Engine Shut-Down(Furn. w/Engine) Plug Seal Kit Clamp Pin Pin Relay W/Diode (4f3)

Rev. 8/91

Nl i-'

SERVO

DE~ENTS ~ --.:::;

l6 oi'-~ -----t:t:1 L I

153 ___ --149 150

- J-rL

152 .. 143",,-

:n~ 145\~'

~~~rr~ffiFii=i~A~I'

AL.}H~~~_

<->-....,., ...'-""" 45

-t

LGn---.

.Ik .Ik 110!

t______~==~Jl~G~~~~~'~~~5!~~~~~~~~~ 64 - LT,JGn88

ok.Gn

WJ:l

'........ ID 109

1-2

144

;t~~~ 112 102

0- ' - " ,

141

o-ok.81

ok.81 Y Ik BI'W

A~C.·D

81kW

113 BBI k Bl81k BlkBI

Brown Blue Dark Bl ue light 81ue

m~ 81R 81W Ok 81W

Black

It B1W Bl Y 8W

~~:~n

Dark Green LIght Green Orange Purple Pfnk Red ran

~:n~w

GnBI k It Gn81k GnR GnW GnY

Brown/Black Blue/Black Black/81ue 8lack/Green Black/Red Black/White Blue/Red Blue/White Dark Blue/White light Blue/White Blue/Yellow Brown/Wh Ite Gray/Red Gray/White Green/B lack LIght Green/Black Green/Red Green/Whi te GreenIYellow Orange/Black

ow PW

RBI RBlk RGn RW RY WBI WBlk UGn WR YBlk YR YW

L _ _ _I_51,"

~ t;

t I

Orange/Whf te Purple/White Red/Blue Red/Black Red/Green Red/White RedIYellow White/Blue Whi tel81 ack Whl te/Green White/Red Yellow/Black Yellow/Red Yellow/White

6773

17 1000

4i>TROJAN BATTERY & WIRING (FOR MACHINES SIN T17 5651 & HIGHER) Item

Qty

1 2 3 4 5 6

REF 1 REF REF REF 1 1

Part No

Description

4618499 4607535

Battery (See Group 170014) Wire Assembly Cable, Battery (See Group 170014) Strap, Ground (See Group 170013) Cable, Jumper (See Group 170014) Wire Harness Assy. - Yellow Fuse (10 AMP)

1 1 11 2 1 1 1

4618609 4618619 4618617 4618618 4618623 4618621 4618500

PI Plug Seal, Plug Socket Socket Lockwasher Nut, Panel Wire Harness Assy. - Yellow

1 8 2 11 1

4618613 4618619 4618616 4618614 4618501

PI Plug Seal, Plug Pin Pin Wire Harness Assy. - Green

1 9 5 1

4618608 4618617 4618619 4618502

PI Receptacle Socket Seal, Plug Wire Harness ASsy. - Red

1 14 9 1

4618610 4618617 4618619 4618503

PI Receptacle Socket Seal, Plug Wire Harness ASsy. - Blue

1 3 11 1

4618611 4618614 4618619 4618504

PI Plug Pin Seal, Plug Wire Harness ASsy. - Blue

1 1 1 10 2 9

4618609 4618623 4618621 4618617 4618618 4618619

Receptacle Lockwasher Nut, Panel Socket Socket Seal, Plug

4611435

Rev. 2-11/89

214

17 1000 BATTERY & WIRING (FOR MACHINES SIN T17-5651 & HIGHER) Item

Qty

1 -3 11 1

4618608 '4618617 4618619 4618505

P2 Receptacle Socket Seal, Plug Wire Harness ABsy. - Blue

1 2 10 9 1

4618613 4618616 4618614 4618619 4618506

PI Connector Pin Pin Seal, Plug Wire Harness ASsy. - Green

1 10

4606004 4606006

Connector Pin

1 9 5 1

4618611 4618614 4618619 4612612

P3 Plug Socket Seal, Plug Wire Harness ABsy. - Red

1 8 1 1

4607098 4607099 4607101 4607100

Plug Pin Sleeve Clamp

4612355 4618507

Wire Harness ASsy. - Blue Wire Harness ABsy. - Yellow

4618611 4618614 4618619 4606978 4621008 4606905 4607043 4607042 4607041 4607040 4607039 4607038 4607037 4607036 4607035 4607033

PI Plug Pin Seal, Plug Wire Harness Assembly (Hydreco Servo) Wire Harness ABsemb1y (Rexroth Servo) Wire Harness ABsy. (Optional A/C) Wire ABsy. - Red Wire Assy. - White Wire ABsy. - White Wire ASsy. - Red .. Wire ABsy. - Yellow Wi:-re Assy. - White Wire ASsy. - Black Wire ABsy~ - Black Wire ASsy. - White/Red Wire ABsy. - Brown

Part No

Description

15 16

1 5 9 1

18 19 20 21 22 23 24 25 26 27 28

1 1 1 1 1 1 1 1 1 1 1

215

Rev, 2-11/89

171000

BATTERY & WIRING (FOR MACHINES SIN T 17 -5651 & HIGHER) • Item

Qty

29 30 31 32 33 34 35 36 37 38 ·39 40 41 42 43 44 45 46 47 48 49 50 51 52

1 1

1 1 1 1 1 1 1 1

4 4 1 1 1

1 REF 1 1 1 1 1

1 1 1

53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69

9 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Part No

4607032 4607031 4607030 4607029 4607028 4607027 4607026 4607025 4607024 4607023 4607022 4607021 4607045 4607046 4607047 4607048

Description

4611437 4607583 4607585 4607586 4607590 4607594 4618508

Wire Assy. - Yellow Wire ASsy. - Blue/Yellow Wire ASsy. - White Wire Assy. - Brown Wire Assy. - White/Blue Wire Assy. - White/Black Wire Assy. - White/Blue Wire ASsy. - White/Red Wire Assy. - Green/White Wire Assy. - Green/White Wire ASsy. - White Wire ASsy. - Red Wire Assy. - Brown Wire Assy. - Brown/Black Wire Assy. - Black Wire Assy. - Yellow/Black A1t.ernator (See Group 070000) Wire Assembly Wire Assy. - Black Wire ASsy. - Red/White Wire Assy. - Black Wire Assy. - Red/White Wire Assy. - Red/Green Wire Harness ASsy. - Yellow

4618608 4618617 4618619 4607597 4607722 4603930 4609177 2114721 2114722 4609004 4611299 4604928 4604813 4604814 4611917 4608918 2110152 2113880 4608917 4606434

Receptacle Socket Seal, Plug Wire Harness Assembly Wire ASsy. - Black Wire Assy. - Red Wire ASsy. - Brown Horn, Lo-Tone Horn, Hi-Tone Wire Assy. - Black Wire ASsy. - Tan Switch, Ether Start Detector, Liquid Level (Coolant) Sender, Engine Temperature Switch, Low Brake Pressure Switch, Clutch Cut-out Back-up Alarm Switch, Magnetic Switch, Park Brake Pressure Sender, Engine Oil Pressure

Rev. 2-11/89

216

17 1000 BATTERY & WIRING (FOR MACHINES SIN T17-5651 & HIGHER) Item

Qty

70 70A 71

1 ·1

71A

72 73 74 75 76

3 3 1

97A 97B 98 99

100 101 102 103 104 105 106 107 108 109 110 III

112 217

Description

4604942 '4604943 4606713 4619360 206264.4

REF 1 1 1

77 REF REF 78 79 REF REF 80 1 81 82 1 2 83 84 2 85 3 86 1 87 2 87A 10 REF 88 10 89 REF 90 91 REF 92 REF REF 93 REF 94 ·REF 95 1 96 97

Part No

1 1 1

4604812 4604812 4604812

4608962 2110762 4604944 4607109 4604945 4604946 4607110 4604948 4619231

4601993 4601672 4601679 2107201

REF 1 1 1 1

REF REF REF REF REF REF REF REF REF REF

4612618 4612617 4611456 4609140

•

Switch, Master Disconnect Plate, Insulation Resistor Kit Bulb Ignition Switch Hourmeter (See Group 170000) Detector, Liquid Level (Transmission) Detector, Liquid Level (Hydraulic) Detector, Liquid Level (Engine Oil) Vol tmeter (See Group 1700.00) Gauge, Trans. Temp. (See Group 170000) Gauge, Engine Temp. (See Group 170000) Gauge, Engine Press. (See Group 170000) Switch, Brake-Lite Pressure Flasher, 24V Circuit Breaker, 10 AMP (#1 & 2) Circuit Breaker, 6 AMP (#4 & 5) Circuit Breaker, 15 AMP (#3,6 & 10) Circuit Breaker, 25 AMP(#9) Circuit Breaker, 8 AMP (#7 & 8) Cap, Reset Buttons (1 EA) Sender, Fuel Level (See Group 230000) Relay Switch, Work1ight (~ee Group 170001) Switch, Floodlight (See Group 170001) Switch, Main Light (See Group 170001) Switch, Front Wiper (See Group 170001) Switch, Rear Wiper (See Group 170001) Switch, Washer (See Group 170001) Connector, Multi-Line Light, Instrument Cap Bulb Switch, Parking Brake (See Group 170001) Diode, Block Gear Selection Diode, Block Forward & Reverse Resistor Block Wire Assy. - Black Turn Signal Lights,Front(See Group 170100) Headlights (See Group 170100) Floodlights, Front (Optional) Switch, Hoist Prox. (See Group 180300 Switch, Bucket Prox. (See Group 180300) Stop/Tail Light (See Group 170100) . Gauge, Engine Fuel (See Group 170000) Gauge, Air Cleaner Service (See Group 170000) Monitor Ready/Run (See Group 170000) Motor, Washer (See Group 261601) Rev. 8/91

TAOIAN

17 1000

BATTERY & WIRING (FOR MACHIENS SIN T17-5651 -& HIGHER) Item

Qty

113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 140 140 140 141 142 143 144

REF REF REE REF REF REF REF REF REF REF REF REF REF REF .REF REF REF REF

145 146 147 148

Part No

4160262

REF REF REF REF REF REE REF REF

1 1 1 1

4611461 4611460 2162170 0039421

REF REF REF

4613112

4611436

REF REF

149 150 151 152 153 154 155

1 21 2 1 I 1 1 6 4 1

Rev.

8/~1

4618656 4618614 4618619 4618723 4611332 4611333 4611331 2062304 4160336 4621405

Description

Motor, Rear Wiper (See Group 261601) Washer, Windshield (See Group 261601) Floodlights (See Group 170100) Dome Light (See Group 170100) Beacon (Optional) Switch, Beacon (Optional) Motor, Front Wiper (See Group 261601) Tach. Drive (Optional) Cigarette Lighter (Optional) Emergency Steer (Optional) Horn Button (See Group 110000) Trans. Control Lever (See Group 140001) Control Valve, Trans. (See Group 101012) Valve, Emergency Steer (Optional) Tach. Drive (Optional) Ether Start (See Group 070502) Compressor A/C (Optional) Valve, Brake (See Group 162002) Terminal Block Switch (See Group 170001) Floodlights (See Group 170109) Turn Signal Lights, Rear (See Group 170100) Starter (See Group 070000) Detent, Bucket (See Group 324004) Detent, Hoist (See Group 324004) Light Assy., Panel (See Group 170001) Air Conditioner/Heater (Optional) Sender, Trans. Temperature Reducer Adaptor Seal o Ring Switch, Trans. Press. (Optional) Light, Trans. Press. (Optional) Light, Low Brake Press.Warning (See Group Resistor 170000) Wire Assembly Worklights (See Group 170100) Valve, Engine Shut-Down (Furn. w/Engine) Plug . Pin Seal Wire Assy.-Dk Blue(S/N T17-5691 & Higher) Wire Assy.-Dk B1ue(S/N T17-5691 & Higher) Wire Assy.-Green/White (S/N T17-569l & HigheJ Wire Assy.-B1ack/White (S/N T17-569l.& HigheJ Pre-Insulated Connector Spade Connector Relay W/Diode (*3) 218

180300

t 6

.6?56

BUCKET LEVELER/HOIST CUT-OUT INSTALLATION

Item

Qty.

1 2 3

1 1 1 2 1 1 1 1 4 2 2 4 2 1 2 1 1

4 5 6 7 8 9 10 11 12 13 14 15 219

Part No

4608309 4609141 7121331 1500008 4608421 1251006 4608368 4616173 1500008 7121148 4154610 1500005 1251065 7121019 1500003 1251064 4610569

Description

Switch, Hoist Cut-Out Switch, Bucket Leveler Bolt Washer Clamp Nut Angle (Std) Angle (Hi-Lift Arms) Washer Bolt Bolt (M8x30) Washer (M8) Nut (M8) Bolt (M6x16) Washer (M6) (Thru SIN T17-5679) Nut (M6) (Thru SIN T17-5679) Bracket (Thru SIN T17-5679) Rev.2-11/89

180300

0856 BUCKET LEVELERIHOIST CUT-OUT INSTALLATION

Item

Qty.

16 17 18 19

I" 2 1 1

Part No

Description

Nut, (SIN T17-5680 & Higher) Washer (SIN T17-5680 & Higher) Bolt (M8x 45) (SIN T17-5680 & Higher) Grommet

1251083 1540029 7121028 2103143

"Rev. 8/91

220

20 0000

6700 SHEET METAL SHROUDING (THRU SiN T17-5689) Item

1 lA 2 2A 2B 3 4 5 6 7 8

Qty.

1 AR

1 1 1 6 6 6 1 AR

10 11 12 13 14

8 8 8 24 24

221

Part No

4607113 4155862 4607111 4607614 2119708 7120296 1547017 1251069 4607122 7121229 4607126 4605580 7121148 1500008 1251066 7121229 1500008

Description

Rear Cowl Assembly Cage Nut Cover Assembly Weather Strip Latch, Swivel Bolt (Ml2x45) Washer (M12) Nut (Ml2) Grille Bolt (MI0x20) Hood, Top Hinge Bolt (MI0x30) Washer (MI0.5) Nut (MI0) Bolt (MI0x20) Washer (MlO.5) Rev. 2-11/89

20 0000

:\ 6700

SHEET METAL SHROUDING (Thru SIN T17-5689) Item

Qty.

15 16 16A 16B 16C 160 17 18 19 20 21 22 23 24 24A 25 26

24 2 2 2 2 2 4 8 8 8 8 8 1 4 AR

4 2

Part No

1251066 4605575 2031661 2031763 2036815 4611033 2056630 4607501 4605586 712il12 1572069 1251064 4605602 7121308 4155682 1547017 1251069

Rev. 2-11/89

Description

Nut (M10) Panel, Hood Side (LH Front,RH Rear) Clevis Pin (SIN T17-5601 thru 5689) Cotter Pin (SIN T17-5601 thru 5689) Washer (SIN T17-5601 thru 5689) Latch Leg (SIN T17-5601 thru 5689) Handle Latch, Hood Handle, Grab Bolt (M6x20) Lockwasher (A6) Nut (M6) Bulkhead Assembly Bolt (M12x40) Cage Nut Washer (M12) Nut (M12) 222

200000

6700

SHEET METAL SHROUDING (THRU SIN T17-5689) Item

Qty.

27 26 29 30 31 31A 32 32A 33 34 35 35A

2 '4 2 1 1

36 37 37A 37B 223

1 AR

1 1 18 12 6 8 2 2 2

Part No

7121146 1547017 1251069 7121278 4607934 4155682 4607935 4155682 4606347 4606346 7121148 1540022 1500008 4154339 4612244 2031661 2031763

Description

Bolt (M12x25) Washer (Ml2) Nut (Ml2) Bolt (M12x30) Support, RH Hood Cage Nut Support, LH Hood Cage Nut Panel, LH Side Panel, RH Side Bolt (MlOx30) Washer (Bottom & Side) Washer (Top) Strike (Clip) Pane1,Side(RH Front,LH Rear) (S/NT175601-5689) Clevis Pin (SIN T175601 - 5689) Cotter Pin (SIN T175601 - 5689) Rev. 8/91

200000

21 " . / ~

6700

SHEET METAL SHROUDING (THRU Sin T17-5689)

. Item

Qty.

Part No

37C 370

2 "2

·2036815 4611033

Rev. 8/91

Description

Washer (SIN 'r17-5601-5689) Latch Leg (INT17-5601-5689)

223A

20 0000

c!!"

6847

SHROUDING

SHEET ME;~O & HIGHER) (SIN T17Qty.

Part No

'AR

1 1 1

4607113 4155862 4607111 4607614 2119708 7120074 1547017 i251069 , 4607122 7121229 4618793 4605580 7121148 15000.08 1251066 7121229 1500008

Item

2A 2B 3 4

6 6 6 1

5 6 7 8

8 8 8 24 24

12 13 14

Rev. 8/91

Description

Rear CowI Assembly Cage N: sembly Cover Strip Weather 'vel Latchl(Mi~~50 ) Bolt (M12) Washer Nut (M12)

Grille(MiOX20) Bolt Hood, Top . g Hin e(M10X30) Bolt (M10. 5) Washer Nut (M10 ) 6x20 Bolt (M1(M10. 5) Washer 224

~iRomN

200000

"1/.

6847

SHEET METAL SHROPOING (SIN T17-5690 & HIGHER) Item

Qtyo

15 16 17 18 19

24 2 4 8 2 2 4 1

20 23 23 24 25 26 27 28 29 30

225

4 4 4 2

4 2 2

Part No

1251066 4618298 2056630 4607501 '4618326 4618328 461403~

.4605602 4155682 7121308 1547017 1251069 7121146 1547017 1251069 7121278

Description

Nut (M10) Panel, Hood.Side (LH Front", RH Rear) Hand~e

Latch, Hood Support, LH Front & RH Rear Support, RH Front & LH Rear Bolt, Shoulder Bulkhead Assembly Cage Nut Bolt (M12x40) Washer (M12) Nut (M12) Bolt (M12 x 25) Washer (M12) Nut (M12) Bolt (M12x30)

Rev. 8/91

200000

1/.

6847

SHROUDING SHEET (S/N TL7~~fgo & HIGHER) Item

31 3].A 32 32A 33 34 35 35A 36 37

Qty.

1 AR

1 1 18 12 6 8 2

Rev. 8/91

Part No

4607934 4155682 4607935 4155682 4606347 4606346 7121148 1540,022 1500008 4154339 4618297

Description

Support, RH Hood Cage Nut LH Hood Support, Cage Side Panel, RH Side Panel, 30) Bolt (M10x & Side) Washer (Top Top) Washer ( . ) Strike S(I~~P(RH Front, LH Rear) Panel,

NUia

226

~TR""N . 17

220000

. 9

6707

FENDERS/HANDRAIL Item

1 2 3 4 5 6

7 8 9 10 lOA 11 l1A 227

Qty.

1 1 1 1 1 2 10 AR AR

1 1 1 AR

1 AR

Part No

4607545 4613160 4613159 . 4607541 4611018 4607542 4611019 4605630 7121283 7121084 1547016 4605903 4605904 4607633 4155682 4607634 4155682

Description

Fender Assy.,Front (SIN T17'S600) Fender ABsy.,RH (SIN T175601' & Higher) Fender ABsy.,LH (SIN T175601 & Higher) Support,RH Upper Fender -(Thru SIN T175600) Support,RH Upper Fender (SIN T175601 & Higher Support,LH Upper Fender (Thru SIN T175600) Support,LH Upper Fender (SIN T175601 & Higher Support,Lower Fender (Thru SIN T175600) Bolt (M16x40) Bolt (MI6x25) Washer (MI6) Platform ABsy., RH Side Platform ABsy., LH Side FenderlStep ABsy., RH Center Cage Nut FenderlStep ABsy.,LH Center Cage Nut Rev

8/91

<§j>TROIAII 17

22 0000 ---=~

6707

FENDERS/HANDRAILS

Item

12 12A 13 13A 14 15 16 17 18 19 20 21 22 23 24 25

Part No

aty.

1 AR

1 2 1 1 AR

4 30 8 30 8 AR AR

4616246 4155682 4616245 4155682 4605917 4605918 4605821 4605822 7121229 7121278 6211121 7121198 1251066 1251069 1500008 1547017

Rev.2-11/89

Description

Platform Assy.RH Rear (Item 29 is req. ) Cage Nut Platform Assy.LH Rear (Item 29 is req. ) Cage Nut Support F1oorp1ate Handrail Assy.,RH Handrail Assy.,LH Bolt (MlOx20)(Was 4606349 Tap Screw) Bolt (Ml2x30) Bolt (M10x30) Bolt (Ml2x35) Nut (MIO) Nut (M12) . Washer (MI0.5) Washer (M12)

228

~TRDJAN ~

22 0000

·6707

FENDERS/HANDRAILS Item

Qty.

26 27 28 29 29A 29B

4 1 1 2 4 4

Part No

7121146 4607970 4607971 4616185 7121006 1540022

Description

Bolt (M12x25) Panel, RH Access Panel, LH Access Bar Mount (Req'd to Mount Items ·12&13 ) Bolt (MlOx25) Washer (M10)

229

Rev. 2-11/89

23 0000

<9,iPTROI"N 17

6707

FUEL & HYDRAULICS RESERVOIRS/HANDRAILS Item

Qty.

1 . 1· 3 3 3 1 2 4 4 9 9 1 2 4 8 8 18 51

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Rev. 8/91

Part No

4604,669 4615986 4606532 4155704 1547025 4605773 4605762 7121198 7121278 1251069 1547017 4606465 4606466 4606468 4606467 7120488 1251066 1500008

, Description

Reservoir Assy., Fuel (Thru SIN T17-5695) Reservoir ASsy. I Fuel (S/N T17-5696 & Higher) Bolt (M24x80) Locknut (M24) Washer (M2 4 ) Handrail, Top Handrail, Steps Bolt (M12x35) Bolt (Ml2x30) Nut (Ml2) Washer (Ml2) Step Assy., Lower Pad Rubber Plate Spacer Bolt (M10x40) Nut (M10) Washer M10.5 230

<9,iPTA.... N

23 0000,

~_69

• ...-71 70 66

"i a -

t:~ ::::SF

I.: . ~

9 "\0)-8

It.

-1

/ e.~_72 75 "0-73

74 &V-78

.• ' \ 12 14 ~~ 13

•

I 11'--.; ~

74 __;/75

1,17

6-:

51~.••~. '~--16 .

~!..

'''\o)

m '48

36 11

•

~D' ."

49 6915

FUEL & HYDRAULIC RESERVOIRS/HANDRAILS Item

Qty.

1 '1

19 20 21 22 23 24

25 ~6

27 28 28A 29 30 31 231

1 4

1 1 1 1 1 3

3 6 1 1

10 10 2

Part No

4604573 4617595 4604684 6211121 4604704 4604705 2089477 460~825

4620721 4606532 4155704 1547025 4606670 4621816 2031450 2032959 2070816

Description

Fuel Gauge Assembly (ThruS/N 5695) Fuel Gauge Assy. (S/N 5696 &'Higher) Cover Bolt (M10 x 30) Strainer, Fuel Cap, Fuel Plug Reservoir Assy., Hydraulic (Thru SIN 5685) Reservoir ASsy., Hydraulic (SN 5686. & Higher) Bolt (M24 x 80) Locknut (M24) Washer (M2 4 ) Filter Assy., (Thru SIN 5685) Indicator . (Thru SIN 5685) Bolt (5/16-18-3/4) Washer (5/16) Flange Half (Thru SIN 5685) Rev. 8/91

4.iPTRIllAN ·

230000.

~...--69

::;:l!.70 ;66

"~~

'10 ~I 9 • , .a: "

I~~

67 0-\1 --51

"'q)~8

6915

FUEL & HYDRAULIC RESERVOIRS/HANDRAILS

Item

32 33 34 35 36 38 39 40 41 42 42A 43 44 45 46 47 48

Qty.

4 1 1 12 1 2

-1 3 3 1

-1 1 1 1

Rev. 8/91

Part No

2072633 2037659 4135114 4150158 7121229 4134430 2162009 REF. 4607540 4605724 1500008 4607773 REF 0004049 4132934 4604885 4605807

Description

O-Ring (Thru SIN 5685) Bolt (Thru SIN 5685) Cover, Clean-Out Gasket Bolt (M10x 20) Indicator, Oil Level Seal Bolt' (Furn. W/Indicator) Guard Bolt (M10 x 16) Washer Breather Screw (Furn. W/Breather) Ball Nut, Union Door Assembly W/Latch Hinge Assembly 232

230000

6915

FUEL & HYDRAULIC RESERVOIRS/HANDRAILS

Item

Qty.

49 50 50A 51 52 53 54 55 56 57 58 58A 59 *60 61 *6U *62 *621l

1 1

233

8 1 4 4 8 1 1

2 2 1 1 1 1 1 1

Part No

4607501 4607502 4605170 1251066 4605829 7121198 1251069 1547017 4154339 2049101 4606671 4622214 4608467 7121148 4621104 4622320 4606671 4622214

Description

Latch Assembly Strip, Weather Adhesive Nut (M10) Handrail Assembly Bolt (M12 x 35) Nut (M12) Washer (M12) Striker, Latch Breather Element & Gasket (Thru SIN 5685) Gasket Bracket. (Thru SIN 5685) Bolt (M10 x 30) Filter Head Gauge, Pressure Element & Gasket Gasket Rev. 8/91

230000

6915

FUEL & HYDRAULIC RESERVORS/HANDRAILS

Item

Qty.

*63 *q4 *65 *66 *67 *68 *69 *70 *71. *72 *73 *74 *75 *76 *77 *78

1 1 1 1 2 2 1 1 1 1 2 6

4 4 1 2

Rev. 8/91

Part No

4621166 4618858 4621139 4621119 4617117 6211121 4621539 712],046 1500005 4621126 7121410 1500003 1572004 1251064 4621123 7121112

Description

Nipple Assembly Adapter Plate, Mount Cover Hinge Bolt Stop Bolt (M8 x 10) . Washer (M8) Latch, Rotary Bolt (M6 x 25) Washer Lockwasher Nut . Mount Assembly Bolt (M6 x 20) * = Machines SiN 5686 & Higher 233A

25 0000

TIRES AND WHEELS (SEE OPTION SECTION) Item

Qty.

A 1 2 2A 2B 3* 4 5 6 7 7

4 4 4 4 4 4 8 4 4 4 4

Part No

4604916 4604917 2030210 2056824 2030204 REF 4604920 4604918 2031147 4604919 4604921

Description

Wheel Assy.(Inc1. Items 1 & 4 thru 7) Rim Base Assembly Valve Stem Assembly Valve Cap Adapter Tire, Tubeless (26.5x25") Flange Band, Bead Seat o Ring Ring, Lock Key, Driver (NI) *Not Sold For Replacement

Rev. 2-11/89

234

~TRD.lAN

26 1400

6708

FLOORPLATES Item

Qty.

1 2 3 4 5 6 7 8 9

1 1 1 1 18 18 1 2 2

•

235

Part No

4605510 4605509 4605369 4605368 2071029 1540022 2102729 2036814 2041067

Description

F1oorp1ate, Re'ar F1oorp1ate, RH-Front F1oorp1ate, LH Front F1oorp1ate, Center Bolt (3/8-16x1) Washer (MIO.5) Handle Washer (1/4) Locknut

Rev. 2-11/89

<9i>'J ROlAN

261600

CAB-ASSEMBLY

Item

Qty.

1 2 3 4 5 6 7 8

9 10 11 12 13 14

1 2 2 1 1 1 1 1 1 4 4 4 4 1 1

Rev. 8/91

Part No

4620882 4604909 4604956 4604910 4604955 4604912 4604953 4604627 4619541 4604911 4604954 5088677 4619550 5088678 4619951 4608486 4609908

Description

Cab Assembly Windshield Molding Glass, Side Molding Glass, Rear Molding Door ASsy. (Thru SIN 5695) Door Assy. (SIN 5696 & Higher) Glass, Door Molding Bearing (Thru SIN 5695) Bearing (SIN 5696 & Higher) Seal (Thru SIN 5695) Seal (SIN 5696 & Higher) Seal, Door Seal, Door

236

26 1600 6 7

~14

6710

CAB ASSEMBLY

Item

Qty.

16 17 18 19 20 20A 21 22 22A 23 24

1 1 1 1 2 2 8 1 1 4 1 1

24A 25

237

1 1

Part No

4604628 4619542 4604911 4604954 4608487 4609907 4608117 4620867 3124039 4608599 4620904 4606017 4606583 4619545 4609249 4606579 4619546

Description

Door ASsy. (Thru SIN 5695) Door Assy. (SIN 5696 & Higher) Glass, Door Molding Seal Seal Lock Assembly Handle . Scrw (M6 x 12) Handle, Outside Key (Code 1344T) Screw (10-32 x 16 mm) Rod Assy., Window (ThruS/N 5695) Rod ASsy., Window (SIN 5696 & Higher) Shim Rod Assy., Door (Thru SIN 5695) Rod ASsy., Door (SIN 5696 & Higher) o

Rev. 8/91

4.iP"lRoMN

26 1600

11~"-------12 .

18-

15 I~

/"--?1J/k.~~/

6710

CAB ASSEMBLY

Item

Qty.

25A 26 27 28 29 30

31 31A 31B 31C 310 32 33 34 35

8 2 AR

1 1 1 1 12 4 4 1 1 11 11 5

Rev. 8/91

Part No

4609249 7121133 2647245 2641639 4608491 4605121 4611087 4614391 4605146 4604753 ~605171

4605172 4605170 4605134 7121120 1540032 1241064

Description

Shim Bolt (M10 x 25) Mirror Seal, Door Top Seal Compartment Panel (Thru SiN 5590) Panel (SIN 5591 & Higher) Panel W/Acoustics (Export) Louver-Assembly Filter Weather Strip - Vertical Weather Strip - Horizontal Adhesive (QT.) Hinge Bolt Lockwasher Nut 238

-. 261600 19-

6710

CAB ASSEMBLY ,

Item

Qty.

36 37 38 39 41 41 42

1 1 8 8 1 1 2 1 1 2 2 2 3 3 2 2 2

43 44 45 46 47 48 49 50 239

Part No

4608493 4608492 4606349 1500008 4618819 4606087 1692329 3124076 . 1251083 3124012 1500003 1251003 4608041 4608042 4605965 3124012 4178301

Description

Guard, L.H. Front Guard, R.H. Front Screw Washer Door Assembly Hinge Screw Bolt (Top) Nut (TOp) Screw (5 x 16) Washer Nut Stud, Wing Receptacle, Stud Bumper Screw (MS x 12) Knob Rev-. 8/91

26 1600 19-

6710

CAB ASSEMBLY

Item

Qty.

51 52 53 54 55 56 57 58 59 60 61 62

2 4 4 4 8 4 8 4 4 4 4 4

Rev. 8/91

Part No

1578007 4621003 1578053 4607719 4607721 4606660 4604358 4603533 4604237 4607720 4154409 1540022

Description

Snap Ring Roller Bearing Snap Ring Bolt (1-.14 x 9) Washer Spacer Shim Mount Washer Nut Bolt (M10 x 35) Washer

239A

<9iPTROJ"N

261601

WINDSHIELD WASHERS AND WIPERS FRONT & REAR Part No

Item

Qty.

1 2

1 "I 1 1 4 4 4 2

4608484 4608483 4608485 4608482 1736529 1636488 1736283

REF REF 1798459 1798458 REF 4609140 7121016 1500008

4 5 6 7 8 9 10 11 12 13 14 15 16

-1 -1 2 2

Rev. 8/91

173~497

Description

Blade ABsy., Front Arm, Front Pantograph Blade ABsy., Rear Arm, Rear Pantograph Washer Nut Cap Motor Assembly wiring (See Group 170015) Wiring (See Group 170004) Pump Reservior Wiring (See Group 170004) Wire ABsy. Bolt Washer (M6)

240

~TROJAIII

26 1601

6842

WINDSHIELD WASHERS & WIPERS FRONT & REAR Item

Qty.

18 19 20 21 22 23 24 25

AR 1 2 2 2 2 2 1

241

Part No

4139011 4618817 4618812 4618813 4618814 4618816 2060010 1741096

Description

Hose (11') Tee Nozzle Kit Nozzle Assembly Washer Lockwasher Nut Grommet

Rev. 2-11/89

26 2200

7"-..

6718

. Item

1 ~

3 4 5 6 7

SEAT ASSEMBLY/INSTALLATION

Qty.

Part No

'1 6 2 6 4 1

REF 4604017 7121308 1251069 1547017 1500005 4610116

Rev. 8/91

Description

Seat ASsy. (SeeGroup 262201) Support ASsy., Seat Bolt (M12x40) Nut (M12) Washer (M12) Washer (M8) Seat Belt Assembly

242

26 2300 ~

34/

.31

SEAT ASSEMBLY

Item

Qty.

Part No

A 1

1 '1 1 2 1 1 1 1 1 1 1 2 1 1

4613009 4612488 4613170 4612489 4623241 4621936 4623221 4623240 4623238 4623237 4623233 4623231 4623230 4623222 4623234 3142009 2695502

3 4 5 6 7 8 9 10 11 12 13 14 15 16 242A

4 4

Description

Seat Assembly Arm Rest, L.H. Arm Rest, R. H. Cover Back Rest Assembly Cushion Frame Assembly (Incls. Items Torsion Bar Kit Side Plate Kit Spring Kit, Height & Slope Guide, Lever Handle, Height & Slope" Spring, Back Rest Lever Lever, Back Rest Plate, Tooth Snap Ring Bolt, Swivel

7~18)

Rev. 8/91

26 2300

SEAT ASSEMBLY

Item

Qty,

Part No

17 18 19 20 21 22 23 24 25 25A 26 27 28 29 30 31 32

2 ·2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1

2695508 2695499 4623219 4619783 4619784 4623229 4618385 4623289 4623236 4611919 3142039 2695542 4623220 2434097 50887"31 4623231 2695533

Rev. 8/91"

Description

Bushing, Height & Slope Bushing, Slider Static, Spacer Slide, Slave (L.H.) Slide, Master (R.H.) Handle Suspension Assy. (Incls. Items 24-33) Hardware Kit Shock Absorber Kit Shock Absorber Snap Ring Shaft Handwheel Kit Roll Pin Bearing Spring Bu~hing

242B

~iROI"N

26 2300

/J~8. ,5 ~~

1.~~~.'D. '~. ~

SEAT ASSEMBLY

Item

Qty.

Part No

Description

33 34 35 36 37

1 '1 1

2435038 4623244 4623235 2695436 2695437

Roll Pin ICP ar Boot (Incls. Items 36-37) Button, Large Button, Small

4 2

242C

Rev. 8/91

~TROJAN ~

. ',

26 3500

..... ... ........ "

2 rl

,-£

tID

\\ ,....--.

'rl\\O c::l \ :;;:0·.: : :;';:0·.

;';~:;>.':': ·:I:.··"

)

jJ ~

>i;.o.'»ri:,:

~ ':;;,.0':'. : :;;;i';\ ]

3 6 . ....

.: ..-. .~

..'

':;.:':);>. :~;i;,:': .~ .:·ri;.o.' V 4 ::: .:~~:.:~., ". ?.!:.:~..~.: .:~::.!:.

W'5 CAB ACOUSTICS

Item

Qty,

1 2 3 4 5 6 7

1 1 2 1 1 1 1

Part No

4608192 4608193 4608191 4608190 4608248 4608247 2091844

Description

Panel, Rear Ceiling Panel, Front Ceiling Panel, Cowl Panel, Door Floormat, RH Corner Floormat Adhesive (Qt.) Note:

243

See Option Section For Complete Cab Acoustics.

Rev. 2-11/89

<§iPTROU'N

28 3000

Ylll!L j'1ll!A

'RON' VllW

n(AR VIEW

6840 IDENTIFICATION

Item

Qty.

1 1

B 1 2 3 4 5 6 7

8 9 10 11

1 2 2 2 1 1 1 1 2 1 1 1 2 1

Rev. 8/91

Part No

4613001 4620897 4620898 4608664 4609183 4609184 4609185 462~011

4609186 4621012 4609187 4609188 4609189 4620902 4607730 4607717

Description

Decal Kit (Thru SiN 5685) Decal Kit (SIN 5686 & Higher) Safety Walk Kit o & K Trojan Decal Lift ~s o & KStripe, Multi-Color Trojan Striping, Multi-Color 5500 Decal, R.H. Multi-Color (Thru SiN 5685) L5500 Decal, R.H. Multi-Color (SIN 5686 & Up) 5500 Decal, L.H. Multi-Color (Thru SiN 5685).· L5500 Decal, L.H. Multi-Color (SIN 5686 & Up) Stripe, Side Panel Multi-Color Stripe, R.H.Bulkhead, Multi-Color Stripe, L.H.Bulkhead, Multi-Color Lube Chart Frame Danger Decal Suspended Load Decal

244

283000

YIlI!L .Y1l1U

,RO"' VIEW

flEAR VIEW

6840

IDENTIFICATION Item

Qty.

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

1 2 3 1 1 1 1 1 1 1 1 1 11 1 3 3

"245

Part No

2099914 4607716 4608569 4620901 4607797 4607919 4620806 4620792 4607746 4620885 4620883 4607767 4607768 4608666 4608567 4608565

Description

Slow Moving Vehicle Emblem Engine Fan Decal Pressurized Lines Warning Decal Hydraulic Tank Decal Engine Oil Service Decal Trans. Oil Check Decal Air Cleaner Decal Engine Oil Filter Decal Trans. Oil Filter Decal Brake Filter Decal Fuel Filter Decal Diesel Fuel Decal Drain Decal Test Port Decal Trunion Decal Steer Cylinder Decal

Rev. 8/91

~TRIUl'N

283000

100: .JJlIU.

yllW.L }/IIW...A

filiON' "Ie.

RE~R

YIEW

6840

IDENTIFICATION Item

Qty.

28 29

1 2

31 32 33 34 35 36 37

1 1 1 1 1 1 1 2

Rev. 8/91

Part No

4608568 4608566 4608592 4608790 4620903 4608773 4608685 4608564 4609239 4610455 4621702

Description Pillow lock Decal Park Caliper Decal o & K Trojan Logo _ ROPS I.D. Plate (Thru SIN 5685) ROPS I.D. Plate (SIN 5686 & Higher) Serial No. Plate Bucket Capacity Plate Tag, Steer Frame Lock Test Port Decal Operator Warning Decal Grease Decal

246

~TROJAN

30 0000

HEATER INSTALLATION Item

Qty.

1 2 3 4 5 6 7 8 10 lOA 11 12 13 14 15 16 17 .18

-3 12 --

247

-4

4 1 1 1 1 13 2 2 2 6 1,

Part No

REF 4608222 4154830 REF REF REF 7121003 1500005 4607692 4608661 4612498 4608296 2032040 2004358 2031946 4603894 2032038 4601884

Description Heater ABsy. (See Group 300001) Duct Screw (3.9x9.5) Cable, Alc (Optional) (See Group 170001) Cable, Vent (See Group 170001) Cable, Heater (See Group 170001) Bolt (M8x16) Washer (M8) Duct, Flex Louver, Ball Duct, Flex (Was 4607693) Duct, Flex Clamp Nipple Elbow Connector Clamp Control Valve, Water Rev. 2-11/89

30 0000

HEATER INSTALLATION

Item

Qty.

19 20 21 22 23 24 25 26 27 28 29 30 31 32 44 45

1 1 1 2 2

1 1

-1 1 1

-2 1

Part No

4608308 4608307 4608306 2035717 2053266 REF REF 2032869 2032844 REF 2037595 4604172 4604171 REF 4612360 4612358

Rev. 2-11/89

Description

Hose Hose, Supply Hose, Return Valve, Shut-off Bushing Bolt Washer Clamp Clamp Bolt Bolt (5/16-18x3/4) Plate Clamp Plate Mount (See Group 324003) TEe Duct, FLex

248

~TROJAN

30 0000

HEATER INSTALLATION

Item

Qty.

46 47 48 49

2 1

249

Part No

4612359 4612457 2055352 4608661

Description ,

Duct, Flex Duct, Flex Tie Strap Louver, Ball

Rev. 2-11/89

30 0001

HEATER ASSEMBLY

Item

Qty.

A B 1 1A

1 1 1

2 3

2 2

4 5 6 7 8 9 10 11 12 13 14

1 1 1 1 1 1

1 1 1 1 1

Part No

4601818 4601819 4603895 4603892 4604696 4604694 4604693 4609993 4604691 4603893 4603905 4603888 4603896 4603897 460~910

4609995 4609994

Rev. 2-11/89

Description

Heater Assembly Air Conditioner Kit (Optional) Cover Assembly Screw ,Ring, Inlet Wheel Housing, RH Bracket Assy.,B1ower Mounting Resistor (24V) Core, Hea ter' Coil Assy. (A/C Optional) Casing Assembly Damper Assembly C1qse Out Evaporator Switch, Thermostat (A/C Optional) Grommet Grommet

...

250

30 0001

f#i- /ilii 9C) t

3 2

HEATER ASSEMBLY

Item

Qty.

15 16 17 18 19 20 21

1 1 1 1 1 2 1

Part No

Description f

251

4603898 4603906 4603907 4603894 4604692 4604695 4604690

Plate Assy.,Evaporator (A/C Optional) Tube Assembly Valve, Expansion (A/C Optional) Connector Housing, LH Gasket Motor (24V)

Rev. 2-11/89

TROJAN

31 0010

6935

LU.tSKl.l,;A'l.'l.UN ::; I ::;'l.'J!i.J.Vl FRONT FRAME

Item

Qty.

2 3

1 1 1 1 1 4 4 4 4 1 1 3 2 2 1 2

5 6 7 7A 8 9 10 11 12 13 14 15 16

Rev. 8/91

Part No

'l:bUOOJ.D 4608817 4608737 4608736 4608870 4608833 1629004 1630005 417~973

1639009 1640615 1633183 1633579 4608886 1633620 3300001 3300008

Description

Luoe L~ne, K.lt. ::;~eer .t"~n Lube Line, Pillow Block Lube Line, Brake Caliper Lube Line, Brake Caliper Hose Assembly, Brake Caliper Hose Assembly, Brake Caliper Union Nut Cutting Ring (Nel.) Bulkhead Fitting Nut Fitting, 90 Deg. Adapter Fitting (M8 x 6L) Adapter Reducing Adapter Union Grease, Fitting Greas~ Fitting

"251A

310010

/;!I()) -

----

6935·

LUBRICATION SYSTEM FRONT FRAME Item

Oty.

17 18 18A 18B 18C

1 4 2 2 2

Part No

2055352 1920863 7120023 1500062 4155508

Description

Sta-Strap (N.l.) Clamp, Half Bolt (M8 x 65) (N.I.) Washer Locknut

(N. I. ) - Not Illustrated ~

251B

Rev. 8/91

~iROJftN

31 0020

LUBRICATION SYSTEM REAR FRAME Item

Qty.

1 1 1 1 1 10 1 5 5 5 2 3 4 4 4 1

2 j

4 5 6 6A 7 8 9 10 11 12 13 14 15

Part No

4908731 4608733 4608732 4608735 4608734 1629004 1630005 417~973

1639009 3300001 1633183 1640764 4608811 1500003 4605993 2055352

Description

Lube Line Lube Line Lube Line Lube Line Lube Line Union Nut Cutting Ring (NoI.) Bulkhead Fitting Nut, Jam (M12 x 1.5) Grease Fitting Adapter Fitting (M8 x 6L) Fitting, 90 Deg. Clamp, Half Washer (M6) Bolt (M6 x 35) Sta-Strap (Nolo)

(N.lo) Not Illustrated Rev. 8/91

251C

~.Il'J

32 4000

-14

12~

123 \19 6781

MAIN HYDRAULIC SYSTEM (FRONT FRAME) Item

aty.

1 2 3 4 4A 5 6 7 8 ·9 10 11 12 13 14 15 16

1 3 3 3 3 1

-8 -

10 1 4 2 2 2 1

Part No

REF 7120114 REF 1251071 1500059 4608949 REF REF REF 2072631 2072632 2072633 4608324 4608328 4605501 2103381 4605500

Rev. 2-11/89

Description

Control Valve Assy,Main (See Group 324001) Bolt (M14x210) Spacer (Furn. w/Item 1) Nut (M14) Washer (M14) Fitting, Pressure Test Bucket Cy1.(See Group 650001) Hoist Cy1.,RH (See Group 650002) Hoist Cy1.,LH (See Group 650002) o Ring o Ring o Ring Hose Assembly. Hose Assembly Tube Assembly Clamp Manifold Assembly 252

IR..,.N

32 4000 15

6781

MAIN HYDRAULIC SYSTEM (FRONT FRAME)

. Item

Qty.

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

1 '1

253

4 AR

2 9 2 8 2 1 6 6 4 1 1 2

Part No

4605499 4605497 2070814 0017311 0017311 2070816 7121331 7121198 2037636 2037659 4605335 1500008 1251066 7121148 4608507 4604169 2037576

Description

Manifold Assembly Tube Assembly Flange, Half Flange, Half Flange, Half Flange, Half Bolt (MlOx35). Bolt (Ml2x35) Bolt (7/16-14xl 1/4) Bolt (1/2-l3xl 1/2) Bracket Washer (MlO.5) Nut (MlO) Bolt (MlOx30) Clamp Half Plate Bolt (1/4-20x2 3/4) Rev. 8/91

.. ~'1"ROIAN

32 4000

.II-~

6781

MAIN HYDRAULIC SYSTEM (FRONT FRAME) Item

Qty.

40 41

1 1

Part No

4608327 4608329

Rev.2-11/89

Description

Hose Assy.(Also see Rear Frame Hyd.) Hose Assy.(A1so see Rear Frame Hyd.)

254

32 4000

6845

MAIN HYDRAULIC SYSTEM . (REAR FRAME) ("''RRTT ~ IN "',., _c;h R I; \

Item A

1 2 3 4 5 6 7 8 9 10 11

14 15

. 255

Qty.

-1 1 2 ,4 4

-3

-1

2 2

Part No

REF REF 4605289 4607346 2012444 7121199 1547016 REF 7120610 1500008 REF 2103381 4605724 1500008

Description

Control Va1ve,Main (See Group 324001) Reservoir Assy.,Hydrau1ic (See Group 230000) Pump Assy., Main Pump Assembly o Ring Bolt (Ml6x45) . Washer (Ml6) Valve, Flow Divider (See Group 324002) Bo1,t (MlOx100) Washer (MlO.S) Relief Valve Assy, Cooler (See Group 324000) Clamp . Bolt (MlOx16) Washer (M10.5)

324000 32

6845

MAIN HYDRAULIC SYSTEM (REAR FRAME) fTHRU SIN T17-S685) Item

Qty.

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 '3 4 AR AR AR

1 1 1 1 2 2 4 4 1 1 1

Rev. 8/91

Part No

4607534 2072634 2037669 2072633 2070816 2037659 4605620 460~62l

4605622 4605228 4605230 2056714 2062570 2070817 4605498 4608326 4608325

Description

Tube Assy., Return o Ring Bolt (1/2-l3x4) o Ring Flange, Half Bolt (1/2-l3xl) Manifold, Suction Tube ASsy., Suction Tube Assy., Suction Hose Hose Clamp, T-Bolt Clamp, T-Bolt Flange, Half Manifold Hose Assembly Hose Assemlby

256

·.

~TRDI"N

32 4000

6845

MAIN HYDRAULIC SYSTEM (REAR FRAME) (THRTT ~/N T17-56BS\

Item

33 34 35 36 37 38 39 40 41 42 43 44

257

Qty.

AR AR AR AR

AR 4 1 1 1 AR 1

Part No

4605952 2072632 2033316 2037636 2072631 2070814 2037615 460~327

4608329 0017311 7121198 2055352 .

Description

Elbow, 90° Flange

o Ring

F1ange,Half Bolt (7/16-14xl 1/4) o Ring Flange, Half Bolt (3/8-16xl 1/4 Hose Assy.(AIS0 see Front Frame Hyd.) Hose Assy.(Also see Front Frame Hyd.) Flange, Half Bolt (Ml2x35) Tie, Nylon

Rev. 8/91

32 4000

49 48

\-t" 47 Q)~

6908

MAIN HYDRAULIC SYSTEM (REAR FRAME)

(SIN T17-S686 & HIGHER) Item

Qty.

Part No

A 1 2 3 4

REF REF REF REF 2012444 7121199 1547016' REF 7120610 1500008 4621152 2103381 4605724 15000-08

6 7 8 9 10 11 14 15

-1 1 2 4 4

-3

1 1 2 2

Rev. 8/91

Description

Control Valve, Main (See Group 342001) Reservoir Assy., Hyd. (See Group 230000) Pump Assy., (See Group 324006) Pump Assembly (See Group 324005) a-Ring Bolt (M16 x 45) Washer (M16) Valve, Flow Divider (See Group 324002) Bolt (10 x 100) Washer (M10.S) Return Block Assembly Clamp Bolt (M10x16) Washer (M10.S)

257A

32 4000 32

6908

MAIN HYDRAULIC SYSTEM (REAR FRAME) (SIN T17-5686 & HIGHER) Item

Qty.

Part No

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 '3 4

4621140 2072634 2037669 2072633 2070816 2037659 4605620 4605621 4605622 4605228 4605230 2056714 2062570 2070817 46054"98 4621691 4608325

257B

AR AR AR

1 1 1 1 2 2 4 4 1 1 1

Description

Mount Plate O-Ring Bolt (1/2-13x4) O-Ring Flange, Half Bolt (1/2-13x1) Manifold, Suction Tube,Assy., Suction Tube Assy., Suction Hose Hose Clamp, T-Bolt Clamp, T-Bolt Flange, Half Hose Assembly Hose Assembly Hose Assembly

Rev. 8/91

32 4000

MAIN HYDRAULIC SYSTEM (REAR FRAME)

(SiN T17-5686 & HIGHER) Item

Qty.

Part No

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

2082587 2072632 0017311 2037636 2072631 2070814 2037615 4608327' ' . 4608329 0017311 7121198 2055352 1540022 7121006 20708'61 2036816 2031617

AR AR AR AR AR

4 1 1 1 AR

1 1 1 1 1 1

Rev. 8/91

Description

Elbow Adapter, 45 Deg. a-Ring Flange, Half Bolt (7/16-14xl-1/4) a-Ring Flange, Half Bolt (3/8-16 x 1-1/4) Hose ASsy. (Also See Front Frame Hyd'. ) Hose Assy. (Also See Front Frame Hyd.) Flange, Half Bolt (M12 x 35) Tie, Nylon Washer (M10) Bolt (M10 x 25) Clamp Washer (3/8) Nut (3/8-16) 257C

~INflJAN 19-~1r

32 4000 16-U

2°"1 17-~ 2J-U® 6t < ~~ }'NJ 18 l, ~~21

24_~-'-22 25--+

29 5

·27

~wP

~~.

6846

HYDRAULIC COOLING SYSTEM (THRU SiN T17-5685) Item

Qty.

1 2

-I

3 4 5 6 7 8 9 10 11 12 13 14 15

1 1 1 3 1 5 2 2 2 2 2 2 2 4

Rev. 8/91

Part No

REF 4618464 4618556 4608447 4608448 1633790 1640724 2078677 2036816 2031617 7121010 1547017 1251009 4608165 4608166 7120257

Description

Radiator & Cooler Assy.(See Grp. 060100) Relief Valve Assy. (Thru S/N-T17-5660) Relief Valve Assy.(S/N T17-5661 & Higher) Hose Assembly Hose Assembly Adapter Elbow Clamp Washer (3/8) Nut (3/8-16) Bolt (M12x30) Washer (M12) Nut (Ml2) Clamp Half Plate Bolt (M6x65)

258

324000 19~U

20~ ---IT® 6:...k.. }-N)

16-V

17-3' ~~

l_~~21

24_~-+-22

25--+

29 5

~\\))W

~~.

6846

HYDRAULIC COOLING SYSTEM (THRU SIN T17-5685) Item

Qty,

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

2 -2 2 2 2 2 1 1 2 1 1 1 1 1 1 1

259

Part No

2037598 4608170 4608509 4608510 4608511 4608169 4610014 7121148 1500'008 1251066 4618409 4618176 4618482 2053282 4618477 4618481

Description

Bolt (5/16-18x2) Plate Clamp Half Bolt, Stacking Plate, Lock Clamp Half Plate, Assembly Bolt (M10x30) Washer (MlO.5) Nut (M10) Hose Assembly Adpater (Metric to NPT) Valve, Relief (By-Pass) Bushing, Reducer Elbow Valve, Relief (Return)

Rev. 8/91

~INOIftN

32 4000

.24--U f7--~

18-~

6914

HYDRAULIC COOLING SYSTEM (S/N T17-S686 & HIGHER) Item

Qty.

1 2

1 1 1 1 1 1 1 2 4 2 2 1 2 2 1

4 5 6 7 8 9 10 11 1213 14 15 16 17

:..

Rev. 8/91

Part No REF REF REF 4621106 4619499 1633790 1640724 2032014 4619501 2072631 2070814 4608511 4608169 4610014 4608170 4608509 4608166

Description

Radiator/Cooler Assembly (See Group 060100) Hydraulic Tank Assembly (Se~ Group 23000) Pump Assembly (See Group 324005). Hose Assembly Hose Assembly Adapter Elbow Elbow, 90 Deg. 90 Deg. Flange Adapter a-Ring Flange, Half Lock Plae Clamp Half Plate Assembly Plate Clamp, Half Plate 259A

32 4000

6914

HYDRAULIC COOLING SYSTEM (S/N T17-5686·& HIGHER) Item

Qty.

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 4

259B

2 2 2 4 8 2 4 4 1 2 1 1

Part No

4608165 2078677 2695269 4608510 7121148 2037598 7120257 2037615 7121010 1500008 1547017 2036816 1251009 -2031617 1251066

Description

Clamp Clamp Edge Guard (17" Lg.) Bolt, Stacking Bolt (M10 x 30) Bolt (5/16-18 x-2) Bolt (M6 x 65) Bolt (3/8-16 x 1-1/4) Bolt (M12 x 3) Washer (M10.) Washer (M12) Washer (3/8) Nut (M12) Nut (3/8-16) Nut (M10)

Rev. 8/91

.32 4000

6872

HYDRAULIC COOLING SYSTEM (FIELD KIT) Item

Qty.

34 35 36 37 38 39 40 41

2 2 2 2 AR AR

2 2

Part No

4608170 4608509 4608166 4608165 2695269 '2078677 1547016 7121199

Rev. 2-11/89

Description

Plate Clamp, Half Plate Clamp Edge Guard (17" LG) Clamp Washer Bolt (M16x45)

259C

324001

TAOIAN

6'" "'._ ~. ~/~ -0""\ r;;;: /~\ ~ \ &4 60

~ •

6852

MAIN CONTROL VALVE ASSEMBLY

Part No

Item

Qty.

A B

1 2

4623417 4605387

460S385

6750865

2 3 4 5 6 7 8 9 10

1 1 1 1 1 1 1 1 1

Rev. 8/91

NSS 6751253 2007972 6751248 6751252 2001946 4605404 6750089 6750035 6750057

Description

Control Va1ve'Assemb1y Relief & Anti-Cavitation Assy. (Inc1s. Items 69 - 87) Overload Relief Valve Assy. (Inc1.s Items 88 - 103) Anti-Cavitation Valve ABsy. (Inc1s. Items 104 - 110) Housing ASsy. (Order Item A) Cap o Ring Seat, Check Check Spring Seat, Relief o Ring Poppet Spring 260

32 4001

6852

MAIN CONTROL VALVE ASSEMBLY Item

Qty.

11 12 13 14 15 16 17 18 19 20 2.1 22 23 24 25 26 27

1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1

261

Part No

2007972 6751254 6751247 6750406 2033517 '6750406 6750907 2031431 6750052 4605402 4605375 4605380 4605375 2033304 6750428 6750769 6750769

Description

o Ring

Cap Screw, Adjusting Washer Nut Washer Nut, Acorn Capscrew Lockwasher Cover Retainer, Spring Spring Retainer, Spring o Ring Spring o Ring o Ring Rev. 2-11/89

32 4001

6852

MAIN CONTROL VALVE ASSEMBLY

Item

Qty.

28 29 30 33 34 36 37 38 39 40 41 42 43 44 45 46 47

-1 1 1 1 1 1 1 4 4 4 4 1 1

Part No

4605409 NSS NSS 6752398 6750428 4605377 4605373 4605379 4605374 4605401 6750052 2031431 2031431 6750052 4605403 4605405 4605383

Rev. 2-11/89

Description

Seal Retainer Spool, Bucket (Order Item "A" ) Housing (Order Item "B") Check Spring Cap Retainer, Spring Spring Retainer, Spring Cover Loc kwas her Capscrew Capscrew Lockwasher Cover Spring Pack Assembly Cap

262

32 4001

6852

MAIN CONTROL VALVE ASSEMBLY

Item

Qty.

48 49 50 51 52 53 54 55 56 57 59 60 61 62 63 64

1 1 1 1 1 1 1 1 1 2

263

-2

2 1 1 1

Pa~t

2033304 4605375· 4620549 4623421 6750428 4605382 4620442 6750769 6750769 4605409 NSS 2033304 4605377 4605374 4605379 4605373

Description

o Ring Retainer, Spring Spring Retainer, Spring Spring Check Seal Retainer o Ring o Ring Seal Retainer Spool, Hoist (Order Item "A" ) o Ring • Cap Retainer, Spring Spring Retainer, Spring

Rev. 8/91

32 4001

6852

MAIN CONTROL VALVE ASSEMBLY Item

Qty.

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81

1 4 4 2 2 2 2 2 2 2 2 2 2 4 4 2 2

Part No

4605402 6750052 2031431 2033304 4.605392 4605390 4605393 4605397 4605398 4605395 4605391 2031963 4605396 6752909 4605400 4605389 6750057

Rev. 2-11/89

Description

Cover Lockwasher Capscrew o Ring Check Seat, Relief Check Back-up Ring o Ring Spring Poppet o Ring Spring Back-up Ring o Ring Cap Spring .

264

32 4001

6852

MAIN CONTROL VALVE ASSEMBLY

Item

Qty,

82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98

2 2 2 4 2 2 1 2 1 1

265

1 1 1 1 1 1

' Part No

2007972 4605394 2033517 6750406 6750908 6750907 6750056 6750406 2033517 6750050 NSS 6750057 6750035 6750991 2039492 6752922 2035425

Description

o Ring Cap Nut Washer Screw, Adjusting Nut, Acorn Nut, Acorn Washer Nut, Jam Screw, Adjusting Housing (Order Item "C" ) Spring Poppet o Ring o Ring Seat, Check o Ring Rev. 2-11/89

32 4001

6852

MAIN CONTROL VALVE ASSEMBLY Item

Qty.

99 100 101 102 103 104 105 106 107 108 109 110

1 1 1

III

112 113 114 115

-2 1

-1 1 1

-2 1 1 4 4" 1

Part No

6750867 2001946 6752923 NSS 2033304 6750867 NSS 2035425 6750868 6750866 NSS 2033304 2072632 4605399 2031392 6750138 2031956

Rev. 2-11/89

Description

Cap Spring Check Seat Relief (Order Item "C") o Ring Cap Housing (Order Item "0") o Ring Spring Check Seat, Check (Order Item "D" ) o Ring o Ring Cover Lockwasher Capscrew o Ring 266

32 4001

100

6852

MAIN CONTROL VALVE ASSEMBLY Item

Qty.

116 117

1 4 4 12 12

118

267

Part No

6752660 6751572 2031391 4605953 2031391

Description

Plug Bolt, Anti-Cav. Mounting (NI) Lockwasher (NI) Bolt Relief Valve Mounting (NI) Lockwasher (NI)

Rev". 2-11/89

32 4002

-I I

•

~Ol1

'---10

FLOW DIVIDER VALVE ASSEMBLY (FOR MACHINE SiN THRU T17-5630) Item

A B C

1 2 3* 4 5 6 7 8* 9* 10 11* 12* 13 14 15

Part No

Qty.

1 1

1 1 1 1 1 1 1 1 1 1 1 1 4 1

3225322 4610071 4610072 NSS 4610039 4610040 4610041 4610042 4610043 4610044 4610045 4610046 4610047 4610048 4610049 4610050 4610051 4610052

Rev.2-11/89

Description

Valve Assembly Seal Kit, Complete (Items*) Seal Kit, Small (Items **) Housing (Order Item A) Switch, Flow o Ring Spool, Primary Spring Plug Valve, Throttle V-Ring V-Ring Insert, , Valve o Ring o Ring Cover, Bolt Insert, Valve . 268

324002

~Ol1

"--- 10

FLOW DIVIDER VALVE ASSEMBLY (THRU SIN T17-5630) Item

Qty.

16* 17* 18* 19* 20* 21* 22 23* 24 25 26* 27 28 29 30 31 32 33*

3 1 1 1 1 1 -1 1 1 1 1 11 1 1 1 1 1

269

Part No

4606212 4610054 4610055 4610056 4610057 4610058 4610059 4610060 4610061 4610062 4610063 4610064 4610065 4610066 4610067 4610068 4610069 4610070

Description • ,

Seal

o Ring o Ring o Ring Seal o Ring Plug o Ring Spool, Primary Seat, Spring Snap Ring Spring Spring Insert, Valve Plug Spring Adapter o Ring Rev. 2-11/89

32 4002

r .•

[I N

__ 14~

) ,I' .. ... -)~ ~ ~ t'-'

12 ..J 13_~_

r , LO ~ 26 •

II ......t\ C) ~ 20 . . ~,-", r'~ 16 l\~! I I 31 4 (} () V ----J 19

()~n

~--

\730

----

I>'.

ctT! --: 6

1§..--

. - '-".----'

(i.)

AAC) ~() u 23

. ,

'--

0--'

17 18

L.. ~ ..

J'L04Iua...1II.

:O~.J r ~

()~()8 9

. ~()11 \..-- 10

(\)

~\J3

FLOW DIVIDER VALVE ASSEMBLY (FOR MACHINE S/N T17-5631 & HIGHER) Item

Qty.

A B

1 1 1

1 2 3* 4 5 6 7 8* 9* 10 11* 12* 13 14

-1 1 1 1 1 1 1 1 1 1 1 1 4

Part No

4613882 4614974 4610072 NSS 4614968 4610040 4610041 4610042 4610043 4614969 4610045 4610046 4610047 4610048 4610049 4610050 4610051

Rev. 2-11/89

Description

Valve Assembly Seal Kit Complete (Items *) Seal Kit, Small (Items **) Housing (Order Item A) Switch, Flow (Inc.1. Item 3) a-Ring (22.1.5) Spool, Primary Spring Plug Valve, Throttle V-Ring V-Ring Insert, Valve a Ring (15x2) a Ring (42x2) Cover Bolt· (M8x50) 270

32 4002

<§3>TR.D.IAN

. ~(\~J

~~3---~'--,

~.I~I~'

L () ~ 25 26

:O~.J r \TiD

~~ 6

tel?

0-' I

4 "J ~V3

FLOW DIVIDER VALVE ASSEMBLY (SIN T17-5631 & HIGHER) Item

Qty.

15 1.6* 17* 18* 19* 20 21* 22 23* 24 25 26*' 27 28 29 30 31

1 1 1 1 1

271

1 1

1 1 1

1 1 1 1

1 1

Part No

4614970 4610070 4610054 4610055 4610056 4610069 4610058 4610059 4610060 4614971 4610062 4610063 4610064 4614972 46.10066 4610067 4614973

Description

Insert, Va1ve(Inc1. Items 17-19 & 21)

o Ring o Ring (14x1.5) o Ring (15x1.5) o Ring (16x1.5)

Adapter o Ring (19x2) Plug (Incl. Item 23) o Ring (24x2) Spool, Primary (Incl. Items 25-27) Seat, Spring Snap Ring (18x1) Spring Spring Insert, Valve Plug Spring Rev. 2-11/89

TROIAII

324003

12 . 11

6778 SERVO HYDRAULICS (THRU SIN T17-5690) Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 1 6 4 1 1 AR

6 AR AR AR

4 2 3

Part No

REF 4611448 4605011 4605013 4608446 4608444 4605014 1633535 4608517 4604172 4608519 4608520 2037595 4611155

Rev. 2-11/89

Description

Servo Valve Assy.(See Group 324004) Plate Assy, Mount(Was 4608300 -SIN T17-5570) Hose Assembly Hose Assembly Hose Assembly Hose Assembly Adapter Union, Buckhead Clamp Halves Plate Plate, Lock Bolt, Stacking 'Bolt Bolt (M10x40)

272

324003

9 12 11

{

6778

SERVO HYDRAULICS (THRU SIN T17-5690) Item

Qty.

15 16 17 18 19 20 21 22 23 24 25

273

AR AR

4 AR

--3

1 1

Part No

1251066 1500008 2055352 4605724 4149632 REF REF REF 2109222 4610327 4610326

Description ~ Nut Washer Tie, Nylon Bolt o Ring Control Valve Assy. (See Group 324001) Va1ve.Assy, Multi-Function (See Group 162002) Tube, Suction (See Group 320000) Plug Plug Plug

Rev. 2-11/89

<@>"i ROJAN

32 4003

," \

, , ' - ----- -------- - - -

-6796

SERVO HYDRAULICS (S/N T17-5691 & Higher) .'

Item

Qty.

1 1A iB lC 10 IE IF 2 3 4 5 6 7 8 9 10 11

1 '3 3 6 1 1 1 1 4 4 1 1 5 6 AR AR AR

Rev. 8/91

Part No

4615263 7121227 1251065 1500005 4620031 4623058 3291270 4611448 46li257 4605013 4608444 4621903 4605014 1633535 4608517 4604172 4608519

Description

Servo Valve Assembly Bolt (Mx25) _Nut (M8) Washer (M8) . Boot a-Ring Kit (Between Sections) Plunger/Seal Kit Plate Assy., Mount Hose Assy.(11,12,2l & 22) (FrOm Servo) Hose Assy.(11,12,2l & 22)(To Main Valve) Hose Assy.(P) (To Multi-Function Valve) Hose Assy.(T) (Suction) Adapter Union, Bulkhead Clamp Half Plate Plate, Lock 274

n Wi

324003

I I

/T~ '<--- -~ - ---------ak '\;'

Y' 5P ' 5 ~

,~V=-ZJ

" ..... _-------------

6796

SERVO HYDRAULICS

(SIN T17-5691 & HIGHER) Item

12 13 14' 15 16 17 18 19 20 21 22 23 24 25 26

275

Qty. AR

-6

AR AR

4 1 1 3 6 1 1 5 REF

Part No

4608520 2037595 REF 4149637 1500008 2055352 4605724 4610326 4610'327 4611263 4605015 4611258 4611259 4149632

Description

Bolt, Stacking Bolt Control Valve ABsy. (See Group 324001) o Ring Washer Tie, Nylon Bolt Plug Plug Plug Adapter Hose Assy. (T) (To Servo) Hose Assy. (P)(To Servo) o Ring Mi1ti-Function Va1ve(See Group 162002)

Rev. 8/91

324003

~, \

'....

.......

------ -------- ----- - - - - - -6796

SERVO HYDRAULICS (SIN T17-5691 & HIGHER) Item

Qty.

REF

Part No

Description

Tube, Suction (See Group 320000) REF: Servo Valve Ports 11 Bucket Roll Back 12 - Bucket dump 21 - Hoist Raise 22 - Hoist

Rev. 8/91

275A

~TRIUAN

32 4004

9 22

11 19

~.tIJULBlL

01 0 CTc-·:-=:1[ ~~_ 0/ 0" J,"

rt=====l J - - - - -_ _ _ (

===1

",=""

6685

SERVO VALVE ASSEMBLY (HYDRECO) (THRU SIN T17-5690) Part No

Item

Qty.

1 2 3

---

4603238 NSS REF REF

REF

1 1 1 2 1 2 2 2 1 2

4605438 4605439 4605440 4605441 4605442 4605443 4605447 4605444 4605445 6752310

6 7 8 9

10 lOA 11 12 13

Rev. 8/91

Description

Servo Valve Assembly (See Note) Housing (Order Item "A") Spool Assembly (See Group 324004-1) Electric Detent Assy., Bucket (See Group 324004-1) ~lectric Detent Assy., Hoist (See Group 324004-1) , ~ever Assembly, Bucket Lever Assembly, Hoist Plate, Retainer Plug Plate Rod End" Screw Capscrew Capscrew Knob 276

<Q>TROIAII

324004

66115

VALVE ASSEMBLY (HYDRECO) (THRU SIN T17-5690)

:)ERVU

Item

Qty.

14 16 17 18 19 20 21 22 23

2 2 3 2 2 1 1 2 1

Part No

4605446 4605448 4605449 2040259 4605451 4605452 6752305 2031758 4605974

Description

Pin Snap Ring Capscrew O-Ring Eye, Plunger Clamp Boot, Rubber Cotter Pin Seal Kit, Electric Detent *NOTE: For Conversion Kit Hydreco to Rexroth Servo Valve Use Kit pIN 4618653

277

Rev. 8/91

32 4004=1

HOIST

5 11

12 3

\ 13 /8

BUCKET

6949

SPOOL & ELECTRIC DETENT ASSEMBLIES

(HYDRECO) (THRU SIN T17-5690) Part No

Item

Qty.

A C

1 1 1

4605411 4605424 4605426

4605453

1 2 3 4 5 6 7 8 9 10 11

2 2 2 2 2 2 4 2 2 2 2

4605428 4605429 4605431 4605427 4605432 4605433 4605434 2041333 4605435 6750183 6753251

Rev. 8/91

Description

Spool ABsy., Hoist (Incls. Items 21-34) Spool Assy., Bucket (Incls. Items 21-34) Electric Detent ABsy., Bucket (Incls. Items 1-14) Electric Detent ABsy., Holst (Incls. Items 1-20) Plunger Eye Retainer Spacer Cover Seal Retainer Pin O-Ring Back-up Ring O-Ring Coil Assembly 278

324004-1

HOIST

·BUCKET

6949

SPOOL & ELECTRIC DETENT ASSEMBLIES (HYDRECO) (THRTT !=;/N T17-I:\';Qn\

Item

Qty.

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

2 1 1 1 1 1 1 4 1

279

2 2 2 4 2 2

Part No

6753252 6753315 4605430 4605436 6753254 4605437 6753317 6751243 6753255 NSS 4605416 4605417 4605422 4605420 460.5414 4605412 2201036

Description

Armature Spacer Cap Cap Retainer, Ball .Spring Spacer Ball Retainer Spool (Order Item "Ail or "B") Guide Spacer Snap Ring Spring Washer Retainer Roll Pin Rev. 8/91

32 4004':'1

TROIAN

HOIST

BUCKET

6949

SPOOL & ELECTRIC DETENT ASSEMBLIES (HYDRECO) (THRU SIN T17-5690) Item

Qty.

29 30 31 32 33 34

2 2 2 4 2

1• 1

Rev. 8/91

Part No

4605418 4605423 4605419 4605415 4605421 4605413 4605425

Description

Spacer Snap Ring Spring Washer Snap Ring Plate, Retaining (Hoist) Plate, Retaining (Bucket)

279A

32 4005

PUMP ASSEMBLY (THRU SiN TI7-5685) Item

Qty.

1 1 1

1 2 3 4 5 6 7 8 9 10 11

1 1 4 4 1 2 2 2 8

Part No

4607346 4610966 4620852 4620851 4620850 4610951 2031571 4610970 4610971 4610972 4610973 4610974

Description

Pump Assembly (Main/Cooler) Housing, Shaft End (Incls. Bushing) Housing, Port End (Incls. Bushing) Housing, Gear Gear Shaft Set Washer Bolt Seal, Lip Plate, Thrust Seal, Channel Seal, Sq Pin, Dowel

. Rev. 8/91

280

4.iP

TROIAN

324005

flO

1__---1_......_. o 0

- -

o 0

.............-" 9

PUMP ASSEMBLY

(SIN T17-5686 & HIGHER) Item

Qty.

1 1 1 1 1 1 1 1 8 4 4 4 2 2 1 4 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 280A

Part No

4621518 4610966 4622142 4620851 4622145 4622149 4622140 4622144 4610951 4622157 4610953 4622155 4622159 4622166 4610956 4610963 4622165

Description

Pump Assembly (Main & Cooler) Housing, Shaft End Housing, Port End Housing, Gear Housing, Port End Housing, Gear . Shaft Gear Set Gear Set Washer Stud Nut Bolt Plate, Thrust Seal Plug Pin, Dowel Seal Rev. 8/91

32 4005

<P,iPTROJAN

o 0

. PUMP ASSEMBLY

(SIN T17-5686 & HIGHER) Item

Qty.

17 18 19 20 21 22

1 2 8 2 -2 1

Part No

4610970 4610973 4610974 4610971 4610972 4622138

Description

Seal Seal, Sq-R Pin, Dowel Plate, Thrust Seal . Adapter, Shaft

. Rev. 8/91

280B

-~TAOJAII

324006

PUMP ASSEMBLY

(SIN T17-5685) Item

Qty.

1 1 1 1 1

1 2 3 4 5 6 7 8 9 10 11

281

4 1 2 2

2 8

Part No

4605289 4610966 4610967 4610854 4620853 4610951 2031573 4610970 4610971 4610972 4610973 4610974

Description

Pump Assembly, (Steer) Housing, Shaft End (Incls. Bushing) Housing, Port End (Incls. Bushing) Ho~sing, Gear Gear Shaft Set Washer Bolt Seal, Lip Plate, Thrust Seal, Channel Seal, Sq Pin, Dowel

Rev. 8/91

324006

PUMP ASSEMLY (S/N T17-5686 & HIGHER) Item

Qty.

A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 1 2 4 2 2 2 2 1 1 1 1 2

Rev. 8/91

Part No

4621107 4621297 4610966 4622143 4620854 4622141 4621929 4610951 4621928 4610953 4622154 4622168 4621296 4622152 4622151 4622153 4622150

Description

Pump Assy., (Steer/Brake Servo) Pump Sub-Assy., (Incl. Items 1-11 & 25-35) Housing, Shaft End Housing, Port End Housing, Gear Shaft Gear Set Bolt Washer Stud Nut Bolt (Torque to 550-600 in. Ibs. ) Lockwasher Pump Assembly Piggy-Back Housing, Shaft End Housing, Port End Housing, Gear Shaft Gear Set 281A

4i>TROIAII

324006

PUMP ASSEMBLY

(SIN T17-5686 & HIGHER) Item

Qty.

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

2 2 1 1 4 1 2 2 1 1 1 2 2 2 1 1 1

Part No

Description

4622167 4622156 4622164 4610956 4622158 4622163 4622160 4622162 4610970 4610964 4622161 4610971 4610972 4610973 4610957 4610965 4622139

Washer Bolt Seal, Lip Plug (Ni) (For C'W Rotation) Pin, Dowel . Seal, Sq-R Plate, Thrust Seal Seal Snap Ring O-Ring Plate, Thrust Seal Seal, Sq-R Seal Plug Adapter, Shaft ,

281B

Rev. 8/91

~TROIAII'

324006

29 33 32 26

19 23 22 24

(~/N

Item

Qty.

34 35

'1 8

Rev. 8/91

Part No

4610959 4610974

PUMP ASSEMBLY T17-5686 & HIGHER) Description

Bearing, Ball Pin, Dowel

281C

~TRfJIAN.

65 0000

44 6692

. LIFT ARMS & LINKAGE Part No

Item

Qty.

-1

REF REF 4604929

4621070

4622087

4616033

4621150

4608055

4621451

Rev. 8/91

Description

Hoist Cylinder Assy., (See 'Group 650002) Bucket Cylinder Assy., (See Group 650001) Lift Arm Assy., (Incls. It'ems *) (Thru SIN 5685) Lift Arm Assy., (Incls. Items *) (SIN 5686-5727) Lift Arm Assy., (Incls. Items*) (SIN 5728 & Higher) Hi-Lift Arm AssY.(Incls. Items *) (Thru SIN 5685) Hi-Lift Arm Assy.(Incl. Items *) (SIN 5686 & Higher)

Bellcrank Assy. (Incls. Items 38-41) (Thru SIN 5685) Bellcrank ASsy. (Incls. Items 38-41) (SIN 5685-5727) 282

650000

"I 27 44 37 ~

,"~J.

I 33 34 25 e~ I 51

@~~//7 31

14 "

======!b--f.-'~---rq,.~ 12

/<~ ~\-Fi»\

18/""0 ~ 29 io 1~

44 6692

LIFT ARMS & LINKAGE

Part No

Item

Qty.

4622091

Bellcrank Assy. (Incls. Items 38-41) (SIN 5728 & Up)

1 1

4615467 4621081

Lever Assy. (Std. ) (Thru SIN 5685) Lever Assy. (Std. ) (SIN 5686 & Higher)

4616029 4622146

Lever Assy. (Hi-Lift) (Thru SIN 5685) Lever Assy. (Hi-Lift) (SIN 5686 & Higher)

4604473 4622095 4605040 4605041 4625042 4621446 4605535 4179386

Pin, Pin, Pin, Pin, Pin, Pin, Pin, Pin,

6 7 8 9

10 11 283

1 1 2 1 2 2 2

Description

Hoist Cylinder (Thru SIN 5727) Hoist Cylinder (SIN 5728 & Higher) Hoist Cylinder Bellcrank Lever (Thru SIN 5685) Lever (SIN 5686 & Higher) Lift Arm to Frame Bucket (Thru SIN 5685) Rev. 8/91

4i>TRIIIAII

65 0000

44 6692

LIFT ARM & LINKAGE Item

Qty.

11 12 13 14

2 2 6 4 4 2' 2 2 2 2 2 2 6 6 2 1

15 16 17 18 19 20 21 22 23

Rev. 8/91

Part No

4620017 4617520 4148953 4149ill 4148963 4603485 4621060 4605100 4617250 4604775 4617249 4621368 7121146 4617491 6220048 4605047

Description

Pin, Bucket (SIN 5696 & Higher) , Bearing (W/Seals) Seal Seal (Thru SiN 5727) Seal (SIN 5728 & Higher)' Seal (Thru SiN 5685) Seal (SIN 5686 & Higher) Shim Spacer Plate, Capture Plate, Capture (Thru SIN 5727) Plate, Capture (SIN 5728 & High~r) Bolt Bolt (Thru SiN 5727) Capscrew Capscrew

284

65 0000 24-~9 . I 2

27-~' I

13 J

I ~

I 30

((J@l

~r1 ~-24 44

Q\.-27

6692

LIFT ARMS & LINKAGE

Item

Qty.

1 1 1

38A 38B 39 40 41 43 44

2 4 3 2 2 8

Part No

4605025 4621048 0921027 4621054 4125357 1747087 3300008 4610788 4621097 0040408

Description

Bushing· (Thru SiN T17-5685) Bushing (SIN T17-5686 & Higher) Set Screw (SIN Tl7-5686 & Higher) Shim Bearing, Spherical Retainer Grease Fitting Bushing (Thru SIN T17-5685) Bushing (SIN T17-5686 & Higher) Seal (SIN Tl7-5686 & Higher) *NOTE: If Lift Arms & Linkage were updated with field kit 4620890, Use SiN T17-5686 & higher part numbers.

284A

Rev. 2-11/89

24-~ 46 . I

~)7 48

27-~(.~~ I.

65 0000

~-31

-13

19 ) u9ro I 30

~@l

21 44

6692

LIFT ARM & LINKAGE

Item

Qty,

24 25 26 27 28 29 30 31 *32 *33

6 2 2 8 1 6 6 4 2 4 4 4 2 2 4 4 4

*34 *35 *36 *37

285

Part No

4605048 4606738 4155710 4155711 4155704 1500066 0025577 3300008 4125355 4605033 4622086 4605034 4610788 4621097 3300008 4148953 4620839

Description

Capscrew Caps crew Locknut Locknut Locknut Washer Washer (Thru SIN 5727) Grease Fitting Bearing Ring (Thru SiN 5727) Ring (SIN 5728 & Higher) Plate, Capture (Thru SIN 5727) Bushing (Thru SIN 5685) Bushing (SIN 5686 & higher) Grease Fitting Seal (Thru SIN 5685) Seal (SIN 5686 & Higher)

Rev. 8/91

24-rr 46 .

65 0000

27-~ I

I 19I 30

e@J

6692

Item

38 38A 39 40 41 *43 44 45 46 47 48 49

Qty.

1 1 2 4 3 2 2 8 1 2 2 4 4 2 4 4

Rev. 8/91

Part No

4605025 4621048 0921027 4125357 1747087 3300008 4610788 4621097 0040408 3300014 4605042 4621445 4148953 4172682 4621029 4621027 4622092

LIFT ARM & LINKAGE Description

Bushing (ThruS/N 5685) Bushing (SIN 5686 & Higher) Set-Screw (SIN 5686 & Higher) Bearing, Spherical Retainer ,Grease Fitting (Thru SIN 5685) Bushing (Thru SIN 5685) , Bushing (SIN 5686 & Higher) Seal (SIN 5686 & Higher) Grease Fitting (SIN 5686 & Higher) Pin, Bucket Cylinder (Thru SIN 5685) Pin, Bucket Cylinder (Thru 5686 .& Higher) Seal (Thru SIN 5727) Seal (SIN 5728 & Higher) Spacer (Thru SIN 5727) Spacer (Thru SIN 5727) Spacer (SIN 5728 & Higher) 285A

TROIAN

24-~ 46 . I 2 \

65 0000

~7-~ 36 35 I

~ol' ~

.. 53I 10

. ~ I 2?

44 37

6Yf'

I 33 34 25 0~ I 51

6 /

@~~//7 31 t~ 14

======~'~---,rq..~ 12

/<~ @.\tfiJ\. ~

18/""0

I 17

29 20 16

13 J l.~

I 30

~@i

6692

. LIFT ARMS & LINKAGE Item

Qty.

50 51 52 53

2 . 4 2 4

285B

Part No

4615782 4622094 4621054 4620841

Description

Seal (SIN 5728 & Higher) Spacer (SIN 5728 & Higher) Shim Shim

Rev. 8/91

65 0001

BUCKET CYLINDER ASSEMBLY (THRU SIN T17-5660) Part No

Item

Qty.

1 1 1

4604931 4616031 4613388

1 1 1 1 1 1 1 14 14 3 1 1 1

4182461 4182458 4508490 4182460 4182469 4174428 4174429 7120449 1500069 0040419 0040418 0042261 0042442

B 1 2 3 4 5 6 7 8 9* 10* 11* 12* 286A

Description

Cylinder Assy., Bucket (STD) Cylinder Assy., (High Lift Arm~) Service Kit (Incl. Items *) (Incls. Kit 4182459) Body Assembly Rod Assembly (STD) Rod Assembly (High Lift Arms) Piston Stuffing Box Locknut Snap Ring Bolt Washer Bearing Wear Ring Seal Assembly Seal Rev. 2-11/89

·650001

BUCKET CYLINDER ASSEMBLY (THRU S/NT17-5660) Item

Qty.

13* 14* 15* 16* 17* 18*

1 1 1 1 1 1

Part No

0040415 0040325 0040326 0042565 0040711 4149365

Description

Back-up Ring Seal Back-up Ring Bearing Set Wiper o Ring ,

Rev. 2-11/89

286 B

65 0001

BUCKET CYLINDER ASSEMBLY (SIN T17-5661-5727) Item

Qty.

1 1 1 2 2 1 1 1 1 1 1 1 1 1

B 1* 2* 3* 4 5 6 7 8* 9* 10* 11* 12*

287

Part No

4621143 4618768 4618935 4619071 4619062 4619057 4619058 4619059 4619060 4619063 4619066 4619068 4619064 "4619070

Description

Cylinder Assy. (See Ref. Note) Seal Service Kit (Inc1s. Items *) Plug, Nylon Wear Ring Wear Ring . Body Assembly Rod Assembly (STD) Piston Stuffing Box Sea1,Piston Wiper Seal • O-Ring O-Ring

Rev. 8/91

650001·

4j>TROJAN

. BUCKET CYLINDER ASSEMBLY (SIN T17-5661-5727) Item

Qty.

13* 14 15* 16*

1 1 1 1

Part No

461906S' 4619061 4619067 4619069

Description

o Ring Locknut Seal, U-Cup Back-up Ring *REF. NOTE:

Bucket Cylinder Assembly Thru SIN T17-5678 Was 4615385 - Cylinder Assembly SIN T17-5679-5685 Was 4617516 - Cylinder Assembly

Rev. 8/91

288

TROIAN

650001

6937

BUCKET· CYLINDER ASSEMBLY (SIN T17-5728 & HIGHER) ".

Item

Qty.

1 1 15 2 2 1 1 1 1 1 1 1 1 1 1

B 1 2* 3* 4 5 6 7 8* 9* 10* 12* 13* 14

288A

Part No

4623059 4623093 4622482 4619071 4619062 4623091 4619058 4619059 4623092 4619063 4619066 4619068 4623096 4619065 4619061

Description

Cylinder Assembly (W/Bracket) Seal Service Kit (Incls. Items *) Bolt Wear Ring Wear Ring . Body Assembly Rod Assembly Piston Stuffing Box Seal, Piston Wiper Seal O-Ring " O-Ring Locknut

Rev. 8/91

693

-I

.. BUCKET CYLINDER ASSEMBLY (T17-5728 & HIGHER)

L Item

Qty.

I.....

15* 16*

...,

1 1

I Rev. 8/91

Part No

4619067 4623098

Description

Seal , U- Cup Back-up R·~ng

I .

.J 288B

65 0001

TROIAN

HI-LIFT BUCKET CYLINDER ASSEMBLY Item

aty.

1 1 1 1

B 1* 2* 3* 4 5 6 7 8* 9* 10* 11* 12*

288C

2 1 1 1

1 1 1 1 1 1

Part No

4616865 4621151 4618768 4618935 4619071 4619062 4619057 4619072 4619059 4619060 4619063 4619066 4619068 4619064 4619070

Description

Cylinder Assy. (Thru SIN T17-5685) Cylinder Assy. (WI Bracket) (SIN 5686Seal Service Kit (Incls. Items *) Plug, Nylon Wear Ring . Wear Ring Body Assembly Rod Assembly Piston Stuffing Box Seal, Piston Wiper ' Seal O-Ring O-Ring

)

Rev. 8/91

650001

r L

l BUCKET CHI-LIFT YLINDER ASSEMBLY .

Ite m

TQty. I

13* 14 15* 16*

1 1 1 1

Part No

Description

4619065 4619061 4619067 4619069

a-Ring Locknut Seal, U-CuP Back-up R'l.ng

I L

Rev. 8/91

-I

288D

~TAOIAN

650001

6937

HI-LIFT BUCKET CYLINDER ASSEMBLY (SIN T17& HIGHER) Item

Qty.

Part No

1 1 15 2 2 1 1 1 1 1 1 1 1 1 1

4623444 4623093 4622482 4619071 4619062 4623091 4623439 4619059 4623092 4619063 4619066 4619068 4623096 4619065 4619061

B 1 2* 3* 4 5 6 7 8* 9* 10* 12* 13* 14

288E

Description

Cylinder Assembly (W/Bracket) Seal Service Kit (Incls. Item *) Bolt Wear Ring Wear Ring Body Assembly Rod Assef!lbly Piston Stuffing Box Seal Piston Wiper Seal O-Ring O-Ring Lock Nut

Rev. 8/91

650001

4i>TROIAN

6937

BUCKET CHI-LIFT

(SIN T1~INDER ASSEMBLY & HIGHER)

Item

Qty.

15* 16*

Part No

Description

L..

4619067 4623098

Seal, U-Cu Back-up R~ng .p

Rev.8/91

288F

650002

I .;-:20 0

6,..

0 0

...

);

~l '

/. /1 /:

I~ --

HOIST CYLINDER ASSEMLBY (THRU S/N T17-5660) Part No

Item

Qty.

.l 1 1

4616032 4613389

1 1 1 1 1 1 1 10 10 3 1 1 1 1 1

4182300 4182301 4508488 4182302 4182303 4174427 4174429 7120449 1500069 0042416 0040279 0042237 0042438 0040410 4149459

B 1 2 3 4 5

6 7 8 9* 10* 11* 12* 13* 14* 289

~bU~~--;3U

Description cy.l~na.er ASsy. Ho~st (STD) Cylinder Assy. (High Lift-Arms) Service Kit (Incl. Items *)(Incls. Kit 4181782), Body Assembly Rod Assemly (STD) Rod Assembly (Hi-Lift Arms) Piston Stuffing Box Locknut Snap Ring Bolt Washer Bearing Wear Ring Seal Assembly Seal Back-up Ring Seal

Rev. 2-11/89

~TROIAII

65 0002

I /20 0

0'"

...

."1 ~ I'-. ~

7,' V,

~, N .:;1.

\..21

HOIST CYLINDER ASSEMBLY (THRU SIN T17-5660) Item

Qty.

15* 16* 17* 18 19* 20 21

1 1 1 1 1 1 1

Part No

4149002 0042436 0040710 3300008 4149398 4125355 1747084

Rev. 2-11/89

Description

Back-up Ring Bearing Set Wiper Grease Fitting o Ring Bearing Snap Ring

290

65 0002

6830

HOIST CYLINDER ASSEMLBY (SIN T17-5661-5727) Item

Qty.

1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1

B 1* 2* 3* 4 5* 6* 7 8 9* 10* 11 12 13 291

Part No

4615372 4616864 4618755 4618935 4619002 4619003 4618953 4619007 4619004 4619040 4619041 4619045 4619044 4619038 4619039 4619073 4619042

Description

Cylinder Assembly (STD) Cylinder Assy. (Hi-Lift Arms) Seal Service Kit (IncIs. Items *) Plug, Nylon Wiper . Seal, U-Cup Grease Fitting Wear Ring Seal Piston Stuffing Box Seal, Piston . Wear Ring Body Assembly Rod Assembly (STD) Rod Assy. (Hi-Lift Arms) Spherical Bearing Rev. 8/91

650002

6830

r "-

--, HOIST CYLI T

Item

Qty.

14* 15* 16* 17 18* 19*

1 1 1 1 1 2

(SIN T17~:~ 1-5727) ASSEMBLY

Part No

Description

o Ring o Ring o Ring

4619046 4619048 4619001 4618997 4619047 4619043

Locknut Back-u . Sna ~ R~ng . p R~ng

I Rev. 8/91

I --

292

65 0002

6943

HOIST CYLI"NDER ASSEMBLY (SIN T17-5728 & HIGHER) Item

Qty.

1 1 13 1 1 1 2 1 1 1 1 2 1 1 1

B 1 2* 3* 4 5 6 7 8 9* 10* 11 12 13

292A

Part No

4621335 4623094 4622482 4619002 4619003 4618953 4619007 4619004 4619040 4623090 4609045 4619044 4623089 4619039 4619042

Description

Cylinder Assembly Seal Service Kit (Incls. Items *) Bolt Wiper Seal, U-Seal . Grease Fitting Wear Ring Seal Piston Stuffing Box Seal, Piston Wear Ring Body Assembly Rod Assembly Spherical Bearing

Rev. 8/91

4i>TROIAN

650002

6943

HOIST CYLINDER ASSEMBLY (SIN T17-5728 & HIGHER) Item

aty.

15* 16* 17 18* 19

1 1 1 1 2

Part No

4623095 4618979 4618997 4623097 4619043

Description

a-Ring a-Ring Locknut Back-up Ring" Snap Ring

Rev. 8/91

292B

~TRD.IAN

650002

6943

HI-LIFT HOIST CYLINDER ASSEMBLY (SIN T17-5728 & HIGHER) Item

Qty.

Part' No

A B 1 2* 3* 4 5 6 7 8 9* 10* 11 12 13

1 1 1. 1. 1 1 2 1 1 1 1 2 1 1 1

4622529 4623094 4622482 4619002 4619003 4618953 4619007 4619004 4619040 4623090 4609045 4619044 4623089 4623440 4619042

292C

Description

Cylinder Assembly Seal Service Kit (Incls. Items *) Bolt Wiper Seal, U-Seal Grease Fitting Wear Ring Seal Piston Stuffing Box Seal, Piston Wear Ring Body Assembly Rod Assembly Spherical Bearing

Rev. 8/91

650002

6943

HI-LIFT HOIST CYLINDER ASSEMBLY (Sin T17-5728 & HIGHER) Item

Qty.

Part No

15* 16*

1 1 1 1 2

4623095 4618979 4618997 4623097 4619043

17 18* 19

Rev. 8/91

Description

a-Ring a-Ring Locknut Back-up Ring Snap Ring

292D

N CD

BUCKET JASSEMBLY CHART 5.5 YD THRV 6.5 YD' NOTE. fOR BASE IIELDHENT. 6.5 & 7.5 YD' SEE SEPARATE DETAilS.

(Thru SIN 5685)

. BUCKET DESCRIPTION

0 rt

m •• 0 Ii

CIl

1I1

t1j t1j

(J)

()

CIl

I'Zj

lJI

q.t1j

~. ~ ~

III

I-' I:Jj ~

m rt

t:I •

\-'

~ 0 ~

10 til

.... I

5<XI-

I'd

O· ~

t:I I:Jj

::0

t'%j q

lI:

q ()

t1j

1-3

I:Jj

< .... ~ ::0 P.

III

1-3

t'%j

~ ~ en H en () t1j ~

t'i H

t1j

I:Jj q

()

·en 1-3 t:I

t1j

H t"l

C/l t'%j

::0

. STANDARD-

v1 III II/RK. SPILLGUARD & IlEAR STRIPS

t1j

CIl

m 0

IJl ~ II/ROCK SPILLGUARD

. c:::~

::s ~

..til g en m m

STANDARD ~ II/ROCK SPIllGUARD fil II/RK. SPill GUARD & IIEAR STRIPS ~ II/RK. SPILL GUARD & 11.0. TEETH 35 ~-

5TANDARD gil/ROCK SPILL GUARD lLJ II/RK. 5P.ILlGUARD & IIEAR STRIPS ~ /I/RK. SPGRD IIRSTPS g 11.0. TEETH II/RK SPGRD IIRSTRIPS & BO TEETH

g Vl

HAlN CUTTING

EDGE 4607191 4607191 4607191 4607191

4608909 --

STANDARD ~ II/RK. SPGRD IIRSTPS g 11.0. TEETH

4607191 4608761

4608761 4608761 4608761 4608761 4608761 4607230 4607230 4607230 4619793 4613960 4613960

IIELD-oN TEETH KIT

STANDARD II/ROCK SP IlWUARD II/RI:. SPlllGUARD & IIEAR STRIPS IJl ~ II/MIl. SPlllGUARD ~ 6; II/SOLID SPlllGUARD II/RK SPIlI.GUARD & IlEAR STRIPS IJl l}l

BOlT-ON TEETH KIT

4608907 4fi08907 4608907

4608909 4608909

BOlT-ON EDGE KIT

-4619866 -

fil1:;::-

<!)-

" ~§:: STANDARD 0 II/RK. SPILL GUARD to II/SPADE EDGE ~ DRILLED fOR TEETH I

........ 5CD-

4608909

4608907

4608909

'~OB907

4fi1t~

SEE DRI/G. .r-.460B907

4621028

1.1

SPILL GUARD ROCK

M.H.

- -

4608205 1--;;(;08205

460894f-- =~Q~Q~ - .. -

BOlT-ON IIEAR PAD P/l

COfof'lETE BUCKET

IIEIGHT IN K.G.

460B747

4608748 4608749 4608750 4616835

2348 2476 2692 2713

--.---:-- ---:--

- ._-- ----.

- -_. -------

-1,608205-- ...

.. - . - - -------'- ---- -----

41,08205 '4608205 460891r -;;608205 - ----- 461990:4 ~-

- 4608747

4608747 4608747

4608900 4I;08}05 --:-_ - - " - - " 4608908

.. _0_0.

- ---

_. _--=-- --::...........-. -

4608908

4608747 4608747 . 4608747 4608747 . 4608908

4608747 ..,1608747 4608205 4608205 4608747 4608205 -.1608747 r--1!?!?~461 ~9.j9'" ----:wI 3962 4608747 .. 4608205__ 4608747 r--'

-:....

t I

4608758 4608759 4608760

2690 -

2~~

3034

4fi08751 4608752 4608753 4fi08754 4619794

2387 2515 2731 2968 . 2693

4608755

2525 2653 2868 2934 2771 2944

~!i087S6

4608757 4619790 4613961 . 4620312

.. 4608747 4610237 2464 46iifi94U-- ~1§~iQL~ ~-4612677 4608747 2752 - - - ----- --- -- _.._-_. --- - - ' --._-- _.-.. _._-----~.- ...:..-- r----=---.- ---------4608908 -- - . .. 4610083 ----2826--.=-4616782'- -2154 ._11iQ~Q5 4608908 .. .. -2S--.rr4608908 46i:jii1i-:::' ----------- -. .. .. 4608908 4621025 _2826_ -- --------.. .------ .. .. .. ,,'

01 <0

o o o

6590-00

.. Grease ! Fitting ~.

Side' Cutting Edge

Ring ,./ :Sp/lerical Bearing

Lower Side Cutt i~g Edge ............

Cutting Edge

f ,-----Wear ...... .::.===i=" Plow .Pad

Bolt & Nut

BASIC BUCKET ASSEMBLY (5.5 Cu. Yd.) {Thrn ~1l\T "'17_e;;:;Re;,

Item

Qty.

1 2 1 2 2 1 1 1

Part No

REF 4622192 4125357 4605026 4617324 3300008 4622240 4622239

Description

Basic Bucket Assembly Cutting Edge, Side' Bearing, Spherical Ring, Retaining (Thru SIN T17-5685). Ring, Retaining (SIN T17~5686 & Higher) Grease Fitting . Cutting Edge, R.H. Lower Side Cutting Edge, L.H. Lower Side

294

~TRDlAN

659000

.. Grease ! Fitting ,.-1,

, Side' Cut t ing Edge

, Ring

:'/ :Spner i ca I Bea ri ng

Lower Side Cutt ing Edge ,

Cutt ing Edge

,---.---~ We a r -"':'===!:i P low :?)

Pad

BASIC

HUl:.lU:'!'

Bolt & Nut

lU;:

(6.0 Cu. Yd. ) (THRU SIN T17-5685) Item

Qty.

1 2 1 2 2 1 1 1

295

Part No

REF 4622181 4125357 4605026 4617324 3300008 4622240 4622239

Description

Basic Bucket Assembly' Cutting Edge, Side Bearing, Spherical Ring, Retaining (Thru SIN T17-5685) Ring, Retaining (SIN T17-5686 & Higher) Grease Fitting 'Cutting Edge, R.H. Lower Side Cutting Edge, L.H. Lower Side

Rev. 8/91

659000

.. Grease ! Fitting ,-J.

Ring

Side' Cutting Edge

:',/ :Sptlerical. Bea ri ng

Lower Side Cutt i~g Edge"

Cutting Edge

1 ,-----'!'I ear ~';'===i P low ::?)

pad

B 0 I t &. Nut

J:SUL:.K.t:T ~~-w.M1'{ ;Y (G.P. W/Bolt-On Cutting Edge w/o Hinge Plate) (Thru SIN T17-5685) Item

Qty.

Part No

Description :::;~ze

1 1 2 1 15 15 1 1 1 1 2

Rev. 8/91

4618031 4608909 4608895 4608896 2112504 2116033 4607147 4607158 4607159 4607160 4607231

Type GP

Cu. Yd. 5.5

Description Bucket Assembly Cutting Edge, Main Cutting Edge, Bolt-On Corners Cutting Edge, Bolt-On Center Bolt, Plow Nut Cutting Edge, L.H. Side Cutting Edge, R.H.' Side Cutting Edge, R.H. Lower Side Cutting Edge, L.H. Lower Side Skid Plate

296

<Q>TAOJAN

659000

.. Grease ! Fitting .-J. Ring

, Side' Cut t ing Edge

.. /

:Spnerical Bea ri ng

Lower Side Cutt ing Edge ............

Cut fin g Ed g e

1------1

We a r ~~==:=:::i::;1) P low Pad ~ Bolt & Nut

BUCKET A~S":M~.Y (G.P. W/Bolt-On Bucyrus Cutting Edge) (THRU SIN T17-5685) Item

Oty.

Part No

Description i:)~ze

1 1 1 1 1 1 1 2 2 1

2 12 2 2 12 2 297

4616852 4616853 4607147 4607158 4616849 4616850 4125357 4605026 4617324 3300008 4608899 4608898 4618587 4618588 4618628 4607215

Cu. Yd. Description 5.5 Bucket Assembly Cutting Edge, Drilled (Bucyrus) Cutting Edge, L.H. Side Cutting Edge, R.H. Side Cutting Edge, R.H. Lower Side Cutting Edge, L.H. Lower Side Bearing, Spherical Retaining Ring (Thru SiN T17-5685) Retaining Ring (Thru SIN T17-5685 & Up Grease Fitting Wear Pad, Bolt-On Plow Bolt WINut (M16 x 75) Cutting Edge, Bolt-On Center Cutting Edge, Bolt~On Corner Bolt & Nut Assembly Stop Block Rev. 8/91

659000

TRIUAII

.. Grease ! Fitting ,....J

Side' Cut t ing Edge :Spnerical Bearing

Lower Side Cutt ifl9 Edge "'"

,------1

Cutting Edge

We a r -".$.===i=" P low Pad !l Bolt&Nut

(MP

Item

aty.

1;lUCKET ASSEMBLY DRILLED FOR BOLT-ON TEETH) (SIN T17-5648)

Part No

Description Type

1 1 1 1 1 2 2 1 1 2 2 1

Rev. 8/91

4622862 4622874 4622240 4622239 4622181 4607203 4607215 3300008 4125357 4605026 4610173 4608908

Size Cu. Yd. 6.0

Bucket Assembly Cutting Edge, Main Cutting .Edge, R.H. Lower Side Cutting Edge, L.H. Lower Side Cutting Edge, Upper Side Wear Plate, Bottom Stop Block Grease Fitting Bearing Ring, Retaining Skid Plates Wear Pad Kit, Bolt-On

298

4#>TRDIAN

659000

~ Grease

! Fitting ~.

Ring

Side' Cutting Edge

.:'

:Spner i ca I Bearing

lower Side Cutt i~g Edge .............

cr ,-----We a r """;.$.===j=') P low

Cut fin g Ed g e

pad

Bolt & Nut

BUCKET ASSEMBLY (MH W/OLT-ON TEETH & SPILLGUARD) (SIN T17-5686 & HIGHER) Item

Qty.

Part No

Description

trype 1 1 1 1 2 1 1 2 2 1 1 2 1 2

299

4622933 4622874 4622239 4622240 4622181 4622630 4608908 4607215 4617324 4125357 3300008 460720-3 4610802 4610173

Sloze Cu. Yd. 6.0

Description Bucket Assembly Cutting Edge, Main Cutting Edge, LH Lower Side Cutting Edge, RH Lower Side Cutt~ng Edge, Side Spillguard Wear Pad Kit, Bolt-On Stop Block Ring, Retaining Bearing, Spherical Grease Fitting Wear Plate, Bottom Tooth Kit, Bolt-On Skid Plates

Rev. 8/91

659000

.. Grease ! Fitting

r--1

Side' Cut t ing Edge

:Spherica I Bea ri ng

Lower Side Cutt ing Edge

,------1

Y'I ear ~.,s.====i=') P low Pad II Bolt&Nut

Cut t'i"n 9 Ed 9 e

BUCKET ASSEMBLY (W/ACS FEMALE ADAPTER & BOLT-ON EDGE) Item

Part No

Qty.

. 1

1 1 1 1 1 1 1 2 2 1 2

Rev. 8/91

4621999 4608909 4610111 4610112 4607159 4607160 4622001 4622078 4622079 4608907 4610173

Description

Size Cu. Yd. 6.0 Bucket Assembly Cutting Edge, Main Cutting Edge, R.H-. Side Cutting Edge, L.H • Side Side Cutter, R.H. Lower Side Cutter, L.H. Lower Female Adapter (ACS C-4557) Wear Plate Skid Plate Cutting Edge Kit, Bolt-On Skid Plate

300

65 9000

~ Grease

! Fitting ,-J,

. Side', Cutting Edge

Ring ;',/

:Spher i ca I Bea ri ng

Lower Side Cutt ing Edge ............

Cutti'ng Edge

,-----1 We a r ""'':'===j=" P low Pad

•

Item

Qty.

1 1 1 1 1 2 1 1 2 2 1 2 2

301

Bolt&Nut

BUCKET ASSEMBLY (LM - W/Bolt-On Cutting Edge) (THRU S/NT17-5685) Part No

4'609157 4608909 4608907 4622240 4622239 4622190 4125357 3300008 4605026 4617324 4608908 4607215 4609087

Description Size \"ou. Yd.. Descr~pt~on 6.5 Bucket Assembly Cutting Edge, Drilled Cutting Edge Kit, Bolt-On Cutting Edge, RH Lower Side Cutting Edge, LH Lower Side Cutting Edge, Side Spherical Bearing Grease Fitting Ring', Retaining (Thru SIN T17-5685) Ring, Retaining (SIN Tl7-5686 & Higher Wear Pad Kit Stop Block Skid Plate

Rev'. 8/91

659000

.. Grease ! Fitting

r--1 Side Cutt ing Edge :Spherical Bea ri ng

Lower Side Cutt ing Edge ' " tCI

,------I

Cutt ing Edge

Wear """;"===j='> Plow Pad !l. Bolt & Nut

BUCKET ASSEMBLY (LM W/STANDARD CUTTING EDGE) Item

17 0

Rev. 8/91

Qty.

1 1 1 1 2 2 12 2 2 1 1

Part No

4609050 4607191 4622240 4622239 4622190 4605888 4608898 4605026 4617324 4125357 3300008

Description

Size Cu. Yd. 6.5

Description Bucket Assembly Cutting Edge Cutting Edge, RH Lower Side Cutting Edge, LH Lower Side Cutting Edge, Side Wear Pad Bolt, Plow Ring, Retaining (Thru SIN T17-S685) Ring, Retaining (SIN T17-5686 & Up) Spherical Bearing Grease Fitting

302

<§iPTROIAN

659000

... Grease ! Fitting ~.

, Side' Cutting Edge

Ring

0"/ :SphericaJ Bea ri ng

Lower Side Cutt ifl9 Edge "'"

Cut non g Ed g e

,-----f

We a r ~';'===::;:i=" P low Pad 11 Bolt & Nut

BUCKET ASSEMBLY (LM W/SOLID SPILLGUARD) (SIN T17-5686 & HIGHER) Item

Qty.

1 1 1 1 2 1 1 2 1 1 2 2

303.

Part No

4622627 4607191 4622240 4622239 4622190 4622630 4608747 4617324 4125357 3300008 4607215 4609087

Description

Size k:u. Yd. Description 6.5 Bucket Assembly Cutting Edge Cutting Edge, RH Lower Side Cutting Edge, LH Lower Side Cutting Edge, Side Spillguard, Solid Wear Pad Kit Ring, Retaining (SIN T17-5686 & Higher Spherical Bearing Grease Fitting Stop Block Skid Plate

Rev. 8/91

4,iPTROIAN

659000

-+ Grease ! Fitting ,..J

Side Cu t t ing Edge

Spnerical Bearing

Lower Side Cutting Edge .

...........

,------f

Cutt ing Edge

We a r ...,..r';'===i===" P low . Pad !l Bolt & Nut

BUCKET ASSEMBLY (LM W/WELD-ON TEETH) Item

Qty.

1 1 1 1 2 1 2 2 1 1 1

Rev. 8/91

Part No

4616274 4608761 4622240 4622239 4622190 4608747 4605026 4617324 4125357 3300008 4608948

Description

Size Cu. Yd. 6.5

. Description Bucket Assembly Cutting Edge Cutting Edge, RH Lower Side Cutting Edge, LH Lower Side Cutting Edge, Side Wear Pad Kit Ring, Retaining (Thru SIN T17-5685) Ring, Retaining (SIN T17-5686 & Up) Spherical Bearing Grease Fitting Tooth Kit, Weld-On

304

659000

.. Grease ! Fitting .-1, Ring

, Side'. Cutting Edge

"'/ :Spner i ca I Bea ri ng

Lower Side Edge,

Cutti~g

,-----~ Wear .-r~===i=') Plow

Cutting Edge

pad

!I.

Bolt &. Nut

. BUCKET ASSEMBLY . (LM

Item

305

Qty.

1 1 2 1 1 2 2 2 2 1 1 1 2

Part No

4617295 4607191 4622186 4622240 4622239 4607203 4617385 4605026 4617324 4125357 3300008 4608747 4607215

- wI Standard Cutting Edge) Description

Size Cu. Yd. Description 7.5 Bucket Assembly Cutting Edge Cutting Edge Cutting Edge, RH Lower Side Cutting Edge, LH Lower Side Wear Plate, Bottom Plate, Bottom Ring, Retain~ng (Thru SIN T17-5685) Ring, Retaining (SIN T17-5686 & Higher Bearing, Spherical Grease Fitting Wear Plate Kit Stop Block

Rev. 8/91

<§i;>TROJAN

659000

-+ Grease ! Fitting

r-1 Side' Cutting Edge :Spnerical Bearing

Lower Side Cutt ifl9 Edge,

1 ,-----Wear ~':'===i=') Plow

Cut fing Ed ge

Pad

BOlt&Nut

BUCKET ASSEMBLY (LM - W/Bolt-On Cutting Edge) Item

Qty.

1 1 2 1 1 2 2 2 2 1 1 1 1 2 2

Rev. 8/91

Part No

4617313 4608909 4622186 4622240 4622239 4607203 4617385 4605026 4617324 4125357 3300008 4608908 4608907 4617386 4607215

Description

Size Cu. Yd. Description 7.5 Bucket Assembly Cutting Edge, Drilled Main . Cutting Edge, Side Cutting Edge, RH Lower Side Cutting Edge, LH Lower Side Wear Plate, Bottom Plate, Bottom Ring, Retainer (Thru SIN T17-5685) Ring, Retainer (SIN T17-5686 & Higher) Bearing, Spherical Grease Fitting (Thru SIN T17-S685) Wear Plate Kit Cutting Edge Kit, Bolt-On . Skid Plate Stop Block

306

659000

BUCKET ASSEMBLY (PURCHASED) Item

Qty.

Part No

4619402

4622047

Description

Size Cu. Yd. Description 10.0 Bucket Assembly, ACS with Female Adapter & Bolt-On Cutting Edge ACS PiN 905232 10.0

Bucket Assembly, Coal Bolt-On Edge - Special ACS PiN 5193

307

Rev. 8/91

659100

BUCKET ATTACHMENTS ACCESSORIES ITEM

QTY.

PART NO.

DESCRIPTION

1 2 3

1 1 1

4610120 4615474 4619403

1 1

4619782 4622000

4622179

4623269

Hook, Bucket Rock Guad ACS Male Master, Hydraulically Actuated (ACS pIN 905231) Snow Plow Mount (Special) ACS Male Master, Hydraulically Actuated (Incls. All Plumbing) (ACS C-4998) (SIN T17-5686 & Higher) Backfill Blade WIBOE (Rockland pIN BF) Rockland YM - Grapple

CUTTING EDGE KIT 1

1 2 1 15 15

4608907 4608895 4608896 2112504 2116033

Cutting Edge Kit, Bolt-On Cutting Edge, Corner Cutting Edge, Center Plow Bolt (1-8 x 4) Nut

4610801

Segmented Cutting Edge W/BoltOn Teeth Kit (See Tooth Group)

4618627

2 2 12

4618587 4618588 4618628

Cutting Edge Kit, (Bucyrus) Cutting Edge; Corner Cutting Edge, Center Plow Bolt &. Nut

4622714 4608907 4608908

Bolt-On

Cutting Edge Kit, Bolt-On W/Bolt-On Wear Pad . Cutting Edge Kit, Bolt-On Wear Pad Kit, Bolt-On

Rev. 8/91 308

~IROJAN

659100

SPILLGUARD

QTY.

PART NO.

DESCRIPTION

4608205

Spillguard Assembly, Weld-On TOOTH KITS

4610802

1 1 6 8 8 22 2 24 1

4610816 4610817 4610815 4607291 4608902 4611165 2037752 2067440 4608908

Tooth/Wear Pad Kit, Bolt-On (45 mm Thick Straight Edge) Adapter, L.H. Adapter, R.H. Adapter Point Quadrilok Bolt (1-8 ~ 4.5) Bolt (1-8 x 4) Locknut Wear Pad Kit

1 1 1 2 2 2 8 8

4611097 4611220 4611221 4611222 4612223 4612224 4607291 4608902

Tooth Kit, Weld-On (Spade Edge) Adapter, L.H. Corner Adapter, R.H. Corner Adapter, L.H. Adapter, R.H. Adapter Tooth Quadrilok

1 1 1 2 2 2 8 8

4619949 4608900 4608901 4607289 4607290 4607288 4619792 4607292

Tooth Kit, Weld-On (Spade Edge) Adapter, L.H. Corner Adapter, R.H. Corner Adapter, L.H. Adapter, R.H. Adapter Tooth Quadrilok

Rev. 8/91 309

~I"NOJAN

659100

TOOTH KIT (Con't) ITEM

- OTY.

PART NO.

DESCRIPTION

4610801

7 14 38 8 8 6 1 -1 22 2 1

4611022 2112504 2067440 4607291 4608902 4-610815 4610817 4610816 4611165 2037752 4608908

Tooth/Wear Pad & Segmented Edge Kit, Bolt-On Cutting Edge, Segmented Plow Bolt (1-8 x 4) Nut Tooth Quadri;lok Adapter Adapter, R.H. Corner Adapter, L.H. Corner Bolt (1-8 x 4.5) Bolt (1-8 x 4) Wear Pad Kit

4608948

6 1 1 8 8

4607288 4608900 4608901 4607291 4608902

Tooth Kit, Weld-On (50 mm Thick, Straight Edge) Adapter, Weld-On Adapter, L o.H. Weld-On Adapter, R.H. Weld-On Point, Tooth Quadrilok

WEAR PAD KIT 1 2 12

4608747 4605888 4608898

Wear Pad Kit Wear Pad Plow Bolt W/Nut (M16 x 75)

1 2 12

4608908 4608899 4608898

Wear Pad Kit Wear Pad Plow Bolt W/Nut (M16 x 75)

Rev. 8/91 310

<Q>TRCUAN .

INTRODUCTION THIS OPTION SECTION IS A QUICK REFERENCE INDEX FOR OUR PARTS SO T»AT THEY 'MAY QUICKLY LOCATE SERVICE PARTS YOU DEPARTMENT. REQUIRE FOR YOUR OPTIONAL EQUIPMENT.

•

FOR FURTHER INFORMATION PLEASE CONTACT OUR SERVICE PARTS DEPARTMENT.

~jRIUAN

OPTION REFERENCE LISTING L55/5500Z

Reference Only 55Z AC & SPO Accessory Index 4611348 - Field Fix Index

Axle/Brake Group

1 - 4608393 - Axle Assembly WINo-Spin, Rear

Cab, Group

1 2 3 4 5 6

4609726 4604725 4612519 4614393 4614382 4621703

Fire Extinguisher - 5 lb. Air Conditioner Kit (See Breakdown/Illustration) Mirror, Rear View Cab Assembly W/Acoustics Cab Acoustics Air Ducts, Rear (2)

~fROIAN

Engine & Related Parts Group

1 - 4609725 - Heater, Oil Pan & Engine Block Immersion (Thru SIN T17-5521) (A) - 4610148 - Heater; Oil Pan (120" Cord) (B) - 4611429 - Cord~ 120" Lg. (C) - 4610149 - Immersion Heater (144" Cord) (D) - 4611428 - Coid, 144" Lg.

4612602 (A)

(B) -

Heater, Oil Pan & Engine Block Immersion (SIN T17-5522 & Higher) 4610148 - Heater, Oil Pan (120" Cord) 4611429 - Cord, 120" Lg. 4612601 - Immersion Heater (144" Cord) 4611428 - Cord, 144" Lg.

3 - 461685,5 - Engine Block Heater (1500W) 4 - 2116469 - Pre-Cleaner Assembly 5 - 4617785 - Sentinel System, Low Oil, High Temperature Shut-Dawn 6 - 4617784 - Radiator W/MESAB1 Core & Oil Cooler

~iROIAN

Frame/Tanks Group

1 2 3 4

4610150 4619418 4612042 4611217

Fuel Cap W/Filler Neck Counterweight Kit (1,923 lbs.) Counterweight Kit Lift Eyes

. Guard Group

1 2 3 4 5 -

4612646 4612311 4615474 4614768 4622176

Full Power Train Guard (Belly Pan) Sand Grid Assembly Rock Guard Assembly, Cab Mounted Vandalism Kit Grill, Swing-Out Radiator

<9i>I"ROJAN

Hydraulic Group

1 - 4620216 - 3rd Function Hydraulics & Hi-Lift Arm Piping 2 - 4610800 - 3rd Function Hydraulcs (Inside Lever) 3 - 4611324 - 3rd Function Hydraulics (Outside Lever) (Thru SIN T17-5690) 4616365 - 3rd Function Hydraulics (SIN T17-5691 & Higher) 4609982 Emergency Steer 4 5 - 4618653 - Servo Valve Field Kit, Hydreco to Rexroth

Instruments & Switches Group

1 - 4616247 - Dial Gauge Kit 2 - 4622003 - Filter Alarm Kit

Light Group

1 2 3 4 5

4610084 4609211 4617786 4622002 4622004

Floodlight, Rear Cab Mounted Back-up Warning/Flashing Lights Beacon, Amber Rotating (2 Beam) Strobe Light,. 24V Amber Floodlights, 4 Cab Mounted

iROJAN

Tires/Wheels Group 1 2 3 4 5 6 7 8 9 10 11 12 -

4612031 - Tire, Michelin, 26.5R25 X RONA 4612032 - Tire, Michelin, 29.5R25 X ROZA 4604926 - Wheel & Tire Assembly, 29.5 x 25, 22 PR-L4 4610120 - Tire, Goodyear, 29.5R25 *RL-2F L-2 4612645 - Tire, Bridg~stone, 26.5 x 25, 20PR L5 4612781 - Tire, Bridgestone, 29.5 x 25, L3 4615519 - Wooden Wheel Assembly, 25x25 4619575,- Wheel Assembly, Dotson 26.5 x 25 4619574 - Wheel Assembly, Dotson 29.5 x 25 4620751 - Wheel & Tire - 29.5 x 25-28 L4 General 4622194 - Wheel & Tire - 29.5 x 25-L3 General (W/Polyfill) 4622824 - Wheel & Tire ASsy. - 26.5R25 x HA Michelin (GKN Wheel) 13 - 4622823 - Wheel & Tire Assy. - 26.5R25 x HA Michelin (Dotson Wheel) 14 - 4617519 - Wooden Wheel Assembly, 226.5 x 25

Miscellaneous 1 - 4617302 - Auto-Lube System, Lincoln 2 - 4615110 - Brush-On Plastic Dip (Terminals) 3 - 4614459 - Acoustical (Complete Machine)

_790000 _

2 DeHYDRATOR

4 COMPRESSOR

3 CLUTCH

6838 AIR CONDITIONER KIT (OPTION) Item

Qty.

Part No

A 1 2 3 4 4A 4B 4C 5 6 7 8 9 10 11 12

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

4604725 4601819 4601856 4603294 2107448 4606106 4606107 4606108 4601851 4601887 4611198 4602829 2108706 4611865 4611866 4606366

Description

Air Conditioner Kit Evaporator Dehydrator, Receiver Clutch, Compressor Compressor Suction Valve Discharge Valve Gasket Condenser Knob, Control Cable, Vent Control Adjusting Link 'V-Belt Bracket, Pivot Bracket, Compressor Hose Assembly

~iAOIAN

790000

4 COMPRUSOR

,L __ -'!

.AIR CONDITIONER KIT (OPTION) Item

Qty.

Part No

Description

13 14 15 1617 18 19 20

1 1 1 1 1 1 1 1

4606367 4606371 4606368 4606369 4606370 2108916 2108915 4608818

Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Coupling, Quick Coupling, Quick Bracket Assembly

Note:

For Hardware Items, Contact

o & K Trojan,Parts Dept.