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L2500

Parts Manual TB 141

PARTS MANUAL Machine Serial No. .......... ,...................................................•.................. Engine Model ..... _................................. Serial No. .. ........................... .

Tra....issioft Part No. ....................... Serial No• ..............................

•

Fl"OIIt Axle Part No. ..................... ........ Serial No. ...... :...................... .

Rea, Axle Part No. ......... ............. ........ s.riaI No. ............................. .

MODEL L2500 MANUAL TB141 MANUAL PART NO. 4621019

~ 0 & K TROJAN INC.

This manual illustrates and identifies maintenance parts for the HodelL2500Loader, to enable you to deter.mine the part number and name assigned to the part you wish to order. Ordering by proper part number and name will help ensure the receipt of the proper part for the first time without time-consuming exchanges of correspondence or other annoying delays. index is provided in the front of this manual to he~p you deter.mine which illustrat~on contains the part you want to order. Determine the basic system or a~sembly in which the part is used, and find this system or assembly in the Index. It will reference the pages which illustrate,and list the part.-

This manual contains the latest inf'or.mation available at _the time of printing. However, at the discretion of 0 & K Trojan Industries its contents are subject to change without notice. This reservation is in keeping with the Company's policy of constant progressive improvement and refinement of all of our products. As a result of such policy, certain changes may be made from time to time which will not be covered in this manual. This manual has been indexed by group numbers, which identifies the area of the machine that requires servicing. The first two digits in the group numbers indicates the area of the machine. Example:

Group II M 01 32 - Indicates - Hydraulic System OS - Indicates - Hydraulic Tank Assembly 01 - Indicates - Hydraulic Filter

These group numbers are for easy reference only. The group numbers are provided for easy access to the area in which the part is used. Find the basic group number, turn to the illustration and find the part (item number) you want to order.

TROJAN

Because we are constantly upgrading our equipment, it is necessary that the SERIAL NUMBER of your machine accompany every repair parts order. To assure the receipt of the proper part, it is essential that the following information be included with your parts order: MACHINE MODEL NUMBER MACHINE SERIAL NUMBER PART NUMBER OF THE DESIRED PART PART NAME OF THE DESIRED PART QUANTITY OF ITEMS WANTED NAME AND ADDRESS TO WHICH PART SHOULD BE SENT USE ONLY PARTS WH-ICH ARE AUTHORIZED BY 0 & K TROJAN INDUSTRIES TO ENSURE THAT- ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED. Certain abbreviations are used in the parts list to call your attention to specific situations. These abbreviations are explained as follows: AIR

- As Required: No specific quantity can be assigned to the part since the number_ used varies from machine to machine.

N.S.S.

- Not Serviced Separately: This part is not serviced by itself but, for reasons of matching fit with another part or for other reasons, it is serviced only as part of another assembly.

N. I.

- Not Illustrated: The part is used on the machine, but.is not shown on the parts illustration.

WHEN YOU RECEIVE PARTS: Check immediately to assure that you have received the correct parts, the correct quantity, and that they are in good condition. Report any errors to your TrOjan Distributor. In case of shipment iminediately.

damage,

make

any

claims

the

carrier

~iNOIftN

L2500

65 15 11 14

07 20

22---r 1 1

01 03 25 32 1 04

1223 2529

~INOIftN TABLE OF CONTENTS L2500 PAGE

GROUP 01 -

03 -

•

FRAME GROUP 0000 0100 2100 -

Front Frame Rear Frame Pivot Group - Main

10 11

AXLES GROUP 3100 3101 3102

Front Axle Assembly Planetary Hub/Brake Assembly Differential Assembly

14 15 19

3200 3201 3202 -

Rear Axle Assembly Planetary Hub/Brake Assembly Differential Assembly

22 23 27

04 -

AXLE MOUNTING GROUP/LUBRICATION 0000 Rear 0100 Front 0200.Lubrication

07 -

ENGINE, CONTROLS & FILTERS GROUP - See Engine Section

'TRANSMISSION, TORQUE CONVERTER GROUP T~ansmission Assembly/Mounting 0000 Hydraulic System 0100 Damper Assembly 1001 Torque Converter Assembly 1002 Drive Group 1003 1004 Housing Group Lubrication 1005 1006,Cover,s Plug Installation 1007 1008 Pressure Control Valve 1009 ~ Control Valve Mounting Control Valve Assembly 1010 1011 Counter Shaft 1012 Clutch Assembly, Ferward & 1st 1013 Clutch Assembly, Reverse & 2nd 1014 Clutch Assembly, 3rd & 4th 1015 Final Drive.Group 1016 Parking Brake Group 1017 Brak~ Shoe Assembly 1021 1st Power Take-Off 2nd Power Take-Off 1022 1023 Filter Outlet

, 29 30 32

33 36 37 39 40 43 45 46 47 48 49 51 57 58 62 66 70 72 73 74 75 77

~iNOIftN PAGE

GROUP 11 -

STEERING GROUP 0000 .Hydraulic System _ Load Sensing Hydraulics 0001 Cylinder Assembly 0002 Servos tat Assembly (Orbitrol) 0003 Emergency Steer (Optional) 0900 -

78 81 82 84

12 -

PROPELLER SHAFTS GROUP 0000 Propeller Shafts & Linkage

14 -

TRANSMISSION CONTROLS GROUP 0000 Parking Brake Linkage 0100 Transmission Controls (Switch)

92 93

15 -

AUTOMATIC BUCKET LEVELER 6200 Hydraulic System 6201 Electrical System 6202 Bucket Indicator Installation

16 -

-17 -

BRAKE-SYSTEM GROUP 2000 Brake Controls & Lines 2001 Brake Valve Assembly, R.H~ ·2002 -Brake Valve Assembly, L.B. 2003 Relief Valve/Accumulator ELECTRICAL SYSTEM GROUP Electrical Controls 0000 Instrument Panel 0001 Battery Box 0002 Lights/Back-up Alar.m/Horn 0003 -

94 95.

96 97

100 101 102 103 105 107 108

20 -

SHEET METAL - ENGINE GROUP 0000 ~ Sheet Metal & Shrouding

109

22 -

FENDERS & MUDFLAPS GROUP

111

23 -

FUEL TANK GROUP 0000 Fuel Tank/Installation

112

25 -

WHEELS & TIRES GROUP

114

26 -

CAB GROUP 0000 0100 0200 0300 1300 1400 2200 -

Cab Assembly Door Assembly,-R.H. Dpor Assembly, L.H. Acoustics Floorplates/Column Console Cab Mounting Seat Mounting

115

120 122 " 123 124 126 128

4i>iAOJAN PAGE

GROUP 29 -

COVERS G~OUP - T,ANK Ladder/Covers 0100 , 01'50 , Headlight Moun:t Assembly

129 130

30 -

HEATER GROUP 0000 -

Heater System

131

32 -

HYDRAULIC SYSTEM GROUP Hydraulic Tank Group 0500 Filter Assembly 0501 4000 Main Hydraulic System 4001 Servo Controls 4002 Servo Hydraulics 4003 Control Valve Assembly Valve Assembly, Load Sensing 4004

133 134 135 138 140 143 146

33 -

---

0000 -

3rd Function Hydraulics

149

61 -

COUNTERWEIGHT 0000 -

Counterweight

154

65 -

LIFT ARMS GROUP Lift Arm Linkage 0000 0001 Cylinder, Bucket Cylinder, Hoist -0002 B~cket Assembly 9000 910'0 Bucket Attachments

155 158 160 162 166

~INCJ.IftN QUICK REFERENCE L2500 4621043

0747093 0747092 4134377 4795772 1440817 1499401 1696145 1696138 3291569 4149276

1 1 1 1 1 1 1 1 1 1

4791564 4792530

1 1 1 1

Quad Gauge

4177158 4616378 4181731 4189602 4189603 6951719

Identification Kit

4620911

*Filter Kit

(Compl~te)

Air Cleaner ~Element (Large) *Element (Small) *Engine Oil Filter *Fuel Filter *Primary Fuel Screen *Transmission Filter *Hydraulic Filter a-Ring *Servo Filter a-Ring

Belt Blower Alternator Tool Kit - Complete (Option) Basic (Option) Tool Kit Test Kit ... Complete

1 1 1

01 0000

FRONT FRAME Item

Qty_

1 2 4 5 7 8 9 10 11

1 1 1 4 4 4 4 1 1

Part No·

4504455 4507127 0047004 0031642 0012900 1418651 0750524 8412011 1960957

Description

Front Assembly, Rear Cover Bushing Snap Ring Bolt (M10 x 16) Washer Molding, Fabric (2 x 180 Lg.) Grease Fitting Grease-Fitting

01 0100

REAR FRAME ASSEMBLY Item

Qty.

1 2 2A 2B 2C

1 1 1 1 AR

Part No

4509402 4503161 4155811 2735034 3800022

Description

Frame Assembly, Rear Pin, Draw Bar Pin, Lynch Ring Chain

012100

MAIN PIVOT GROUP Item

Qty.

1 2 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19

1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2

Part No

4506961 4502031 4773648 4178644 4178645 4178643 4178512 4178642 4174074 5088679 0047006 5069515 4156641 4178479 4148999 4149103 0251078

Description

Safety Link, Frame Lock Pin Plate, Lock Plate, Lock Plate, Lock Plate, Lock Pin Pin Seal Bearing, Pivot (Upper) Bearing, Pivot (Lower) Inner Race Inner Race Seal Seal, Slip Seal Pin, Hair

012100

MAIN PIVOT GROUP Item

Qty.

20 21 22 23 24 25 26

2 6 3 6 3 1 1

Part No

4138460 0013002 0055114 0830118' 0301566 0013463 4155633

Description

Shim Bolt (M12 x 90) Bolt (M12 x 75) Bolt (M12 x 45) Bolt (M16 x 65) Bolt, Socket Head (M12 x 150) Lock Nut

~IROIAN

03 3100

013 \015

012

003

014~ ~ 001

016

AXLE ASSEMBLY (FRONT) Item

Qty.

1 2 3 4 12 13 14 15 16 17 18

--1 2 1 1 1 1 1 20 20

Part No

4920830 REF REF 4920792 4920797 8407490 0744224 0082592 2162035 0054842 6220321 8401855

Description

Axle Assembly Hub Assembly (See Group 033101) Differential Assembly (See Group 033102) Housing Assembly Shaft Breather Plug Plug Seal Seal Bolt (M18 x 1. 5 x 80) Washer

4.iPTRftIAII

03 3101

~41---+--321

301

HUB/BRAKE ASSEMBLY (FRONT) Item

Qty.

2 2 B 1. 2 2 2 3 60 4 4 4 5 4 6 7 2 8 8 9 8 10 16 11 8 12 8 13 8 14 8 15 2 A

Part No

4920787 4922163 4920634 0576816 0013026 8402601 0082592 0054841 1904148 4920636 4920662 8401871 8404912 8402625 8401132 0044875 4920635

Description

Hub/Brake AssEmffiIy Planetary Carrier Assembly Planetary Carrier a-Ring Bolt (M14 x 40) Plug Plug Seal Spacer Gear, Planetary Roller Set Washer Pin a-Ring Snap Ring Snap Ring Shaft, Pinion

03 3101

'(',..-;r---i-321

304

HUB/BRAKE ASSEMBLY (FRONT) Item

Qty.

16 17 18 100 101 102 103 104 1041 104E 200 204 205 206 208 209

2 2 2 2 2 2 2 24 24 24 2 2 2 2 2 2

Part No

4920203 4920204 8401118 4920183 1589501 1725261 4921054 8401044 8408505 8409152 4920799 4920622 0013441 2271234 7383680 8459420

Description

. Hub, Planetary Ring Gear Snap Ring Hub Bearing Bearing Seal, Shaft Stud Nut Washer Spindle Nut, Adjusting Screw (m8 x 16) Seal Breather Fitting

TR....N

03 3101

'<'-'-,1--+--321

HUB/BRAKE ASSEMBLY (FRONT) Item

Qty.

Part No

Description

210 300 301 303 304 305 306 ·307 308 309 310 311 312 320 321 330

2 8 6 2 2 2 2 16 16 2 2 2 2 2

2 2

0010411 4920199 4920200 0012572 4920576 4921052 4921053 4920835 4920649 4920586 4920660 4922005 4922006 4920602 4921080 4921058

Seal Disc, Outer Tooth Disc, Inner Tooth Snap Ring Piston Seal, Piston Seal, Piston Spring Screw (M8 x 55) Carrier, Disc Plate, Thrust Plate, Thrust Plate, Thrust Bushing Snap Ring O-Ring

<§.j>TROIAN

03 3101

HUB/BRAKE ASSEMBLY (FRONT) Item

Qty.

331

Part No

4921059

Description

O-Ring

~INCHAN

03 3102

.~ 200

0\3

100

072

014

. ..~ ~~

\13

302

~ lli.

301

300

DIFFERENTIAL ASSEMBLY (FRONT) Item

Qty.

A 1 1 1 2 8 10 2 11 4 12 2 13 2 15 6 16 8 70 2 71 2 72 2 100 : 1 101 12 110 1 112 1 113 1

Part No 4920831 4920599 6220338 1904971 1904956 1904951 1904973 1904975 1904974 0081665 8511225 0054169 4920665 0063758 4921037 4920389 5055010

Description Differential Assembly Housing Assembly Bolt (M12 x 95) Spider Pinion Washer, Thrust Pinion Disc Disc Bearing Nut, Adjusting Roll Pin Gear, Bevel (Set) Bolt (M16 x 35) Bearing Bushing Bearing

101

03 3102

11i.

300

DIFFERENTIAL ASSEMBLY (FRONT) Item

114 115 116 117 200 201 202 203 300 301 302 600 601

Qty.

1 AR AR AR

1 2 2 2 1 1 1 4 4

Part No

8401669 0264538 0264537 0264536 4920598 0271191 8402389. 0054310 8401482 8402852 8510496 0013074 8401830

Description

Nut (M36 x 1.5), Flange Shim (0.1 MM) Shim (0.3 MM) Shim (0. 5 MM) -Housing Assembly Bolt (M12 x 40) Plug Pin Flange Seal Seal Bolt (M16 x 90) Washer

03 3200

013 015 1

012

003

014~ feJ 001

017

016

AXLE ASSEMBLY (REAR)

Item

Qty.

A 1 2 3 4 12 13 14 15 16 17 18

----

1 2 1 1 1 1 1 20 20

Part No

4920832 REF REF 4920792 4920797 . 8407490 0744224 0082592 2162035 0054842 6220321· 8401855

Description

Axle Assembly Hub Assembly (See Group -33201) Differential Assy. (See Group 033202) Housing Assembly Shaft Breather Plug Plug Seal Seal Bolt (M18 x 1. 5 x 80) Washer

03 3201

~l---i--321

HUB/BRAKE ASSEMBLY (REAR) Item A

B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Qty.

2 2 2 2 60 4 4 4 2 6

6 12 6 6 6 6 2

Part No

4920786 4922163 4920184 0576816 0013026 8402601 0082592 0054841 1904148 4920636 5088662 8401871 8404912 8402625 8401132 0040875 4920635

Description

Hub/Brake Assembly Planetary Carrier_Assembly Planetary Carrier O-Ring Bolt (M14 x 40) Plug Plug Seal Spacer Gear, Planetary Roller Set Washer Pin O-Ring Snap Ring Snap Ring Shaft, Pinion

·4#>TRfIIAItI

03 3201

'<'-1\-+--321

HUB/BRAKE ASSEMBLY (REAR)

Item

Qty.

Part No

Description ,

16 17 18 100 101 102 103 104 1041 104E 200 204 205 206 208 209

2 2 2 2 2 2 2 24 24 24 2 2 2 2 2 2

4920203 4920204 8401118 4920183 1589501 1725261 4921054 8401044 8408505 8409152 4920799 4920622 0013441 2271234 7383680 8459420

Hub, Planetary Ring Gear Snap Ring Hub Bearing Bearing Seal, Shaft Stud Nut Washer Spindle Nut, Adjusting Screw (M8 x 16) Seal Breather Fitting

03 3201

009

\'--;1--+--321

HUB/B~

ASSEMBLY

(REAR)

Item

Qty.

210 2 300 8 301 6 303 2 304 2 305 2 306 2 307 16 308 16 309 2 310 2 311 2 312 2 320 2 321 2 330 2

Part No

0010411 4920199 4920200 0012572 4920576 4921052 4921053 4920835 4920649 4920586 4920660 4922005 4922006 4920602 4921080 4921058

Description

Seal Disc, Outer Tooth Disc, Inner Tooth Snap Ring Piston Seal, Piston Seal, Piston Spring Screw (M8 x 55) Carrier, Disc Plate, Thrust Plate, Thrust Plate, Thrust Bushing Snap Ring O-Ring

03 3201

~1\--.f-321

301.

HUB/BRAKE ASSEMBLY (REAR)

Item

Qty.

331

Part No

4921059

Description

O-Ring

03 3202

DIFFERENTIAL (REAR :SSEMBLY Qty,

Item

Part No

Description

i-.

12 13 15

2 2 6

71 72

I 22

100 101 110 112 113

1 12 1 1 1

II....

4920831

D'f ~ ferent' Housing ~al Assembl Bolt (M12 sembly y Spider x 95) Pinion W~sher, P~nion Thrust

Disc Disc Bearing Nut, Roll Ad' P' Justing ~n ar B Ge evel (S et) Bo It ' (M16 ,Bearing x 35) Bushing I Bearing

03 3202

001 014

~12

010~~ >,

013 \

~"'~-...!.'O'

~ ~ •. ~

072

013

all.

113

@l~.

302

~ 111..

200

012

301 300

DIFFERENTIAL ASSEMBLY (REAR) Item

114 115 116 117 200 201 202 203 300 301 302 600 601

Qty.

1 AR AR AR

1 12 2 2 1 1 1 4 4

Part No

8401669 0264538 0264537 0264536 4920598 0271191 8402389 0054310 8401482 8402852 8510496 0013074 8401830

Description

Nut (M36 x 1.5), Flange Shim (0.1 MM) Shim (0.3 MM) Shim (0.5 MM) Housing Assembly Bolt (M12 x 40) Plug Pin Flange Seal Seal Bolt (M16 x 90) Washer

TROIAN

040000

2 8

AXLE MOUNTING (REAR)

Part No

Item

Qty.

1 2 3 5 6 7 8 9

1 2 2 8 2 8 2 8

4504213 4504212 4136153 0301569 1636656 4155704 4155633 ·8408968

Cradle, Axle Pin Bushing Bolt (H24 x 190) (Torque 830 Nm) Bolt (M12 x 100) Locknut (H24) Locknut (H2 0 ) Washer (H2O)

4148840

Wiper

Description

04 0100

AXLE MOUNTING (FRONT) Item

Qty.

1 2 3

8 8 8

Part No

Description

0157672 4155704 8408968

Bolt (M24 x 210) (Torque 830 Nm) Locknut (M24) Washer

. 30

040200

LUBRICATION Item

Qty.

1 2 3 7 8 10 14 15 16 18 19 20 23

2 2 1 5 5 5 2 2 2 1 1 1 5

Part No

4506190 4507416 4507432 4505471 8432685 0069810 8433940 1939354 8468572 0054389 0012860 0063290 0038918

Description

Hose Hose Hose Fitting Fitting Nut Clamp Clamp Half Clamp Half Bolt Bolt Bolt Grease Fitting

. 32

10 0000

TRANSMISSION/MOUNTING Item

Qty.

A B C 1

1 1 1 1 1 1 1

1B 1C 10 2 2A 2B 2C 20 3 5 6

1 1 1 2 AR

1 1 1

Part No

1939018 8480158 8480159 4187705 4158838 1793595 1793574 1743419 4187901 1726242 1793597 1793574 4160632 4507606 4504317 4507105

Description

Transmission Assembly (See Group 101001-23) Seal Kit Gasket Set Temperature Sensor As~embly Sensor Plug Pin Wire (22" Lg.) Pressure Switch Assembly Switch Plug Pin Wire (22" Lg.) Tube Assembly Block, Mount Support

100000

TRANSMISSION/MOUNTING Item

Qty.

8 10 11 12 13 14 16 17 18 22 23 25 26 27 28 29 30

2 1 1 1 1 1 2 4 4 4 2 2 2 2 8 2 2

Part No

Description

4507665 4507608 4510395 8412411 -0017068 2306054 4504362 0251551 4502492 0054457 0103981 7120024 0013071 4502495 -8408962 1421902 4506454

Plate Dipstick Bushing Seal Seal Cap Pin Cotter Pin Isolator Bolt (H2O x 40) Bolt (H2O x 80) Bolt (M8 x 70) Bolt (M16 x 80) Sleeve Washer Washer Washer .

100000

1=: Ef--27 . 25

TRANSMISSION MOUNTING Item

Qty.

32 34

2 1

Part No

8403762 0029010

Description

Loc kwas her Seal

10 0100

4,iPTROUUl

TRANSMISSION HYDRAULIC SYSTEM Item

Qty.

1 2 3 4 7 8 9 10 12 13 14 15 19 21 23

1 1 1 4 1 1 1 1 6 2 2 2 1 2 1

Part No

4510006 1499401 8476508 8464961 4168045 4507315 4501196 4507316 0064899 0590878 0271960 0984973 0064618 0530239 8408958

Description

Head, Filter Element Clamp Tie, Hose Hose Assembly (47") Hose Assembly (55") Hose Assembly (74" ) Hose Assembly (80") Fitting Fitting Elbow Elbow Bolt (M8 x 30) Nut, Jam Washer

~IROUUI

10 1001

010

028 026

\ J,.--"'

070 060 05Q...

160 ,

It'"

' (/'\ \J I

130

140

rI\~. ',:

210

~.1-()' \ I

,~~~~ \

2~0 ~ 'f] ~1

200

250

440 \ 280 \ 090 \ ~' \)~

270

I' 034

\080

! 436 I..-~

050

120

DAMPER ASSEMBLY Item

Qty.

10 1 18 3 20 9 26 2 28 2 34 1 50 12 4 60 70 1 80 1 1 90 120 1 130 2 140 1 160 1 180 11 184 1

Part No

7382475 8405828 4154658 0013837 0013817 0764077 0518143 1418651 1414925 8402957 1414926 0764032 0886002 1410159 7382476 0056614 0057047

Description

Housing Bolt (M10 x 30) Bolt (M10 x 30) Roll Pin Roll Pin Gasket Bolt (M10 x 18) Washer Washer a-Ring Snap Ring Disc Bolt (M8 x 50) Plate, Lock Cover Bolt (M10 x 45) Bolt (MIO x 50)

190 I

--~

10 1001

010

070

440 280 \

\ 090

~~~\) • ~ ~~\J \ ~1 \ 080

160 \

--~

\ 4.36 I L.-~

250

050

130

190

~.1-~' 1~0

120

DAMPER ASSEMBLY Item

Qty.

190 12 200 1 210 1 220 1 250 1 . 270 1 280 1 436 1 440 1

Part No

0057127 8479208 1410084 0012532 7381156 7382825 1410113 1415485 1415232 1415233 1415234 .1415235 1415236 ,1415237 0644526 ,0145680 0145679 ·8401883

Description

Nut (M10) Bearing, Ball Washer Snap Ring Flange. Adapter Plate, Capture Spacer Shim (1.40 MM) Shim (1.30 MM) Shim (1.20 MM) Shim (1.10 MM) Shim (1.00 MM) Shim ( .80 MM) Shim ( .50 MM) Shim ( .30 MM) Shim ( .10 MM) Shim ( .20 MM)

10 1002

TORQUE CONVERTER ASSEMBLY Item

Qty.

--.

Part No

7382477

Description

Torque Converter Assembly

~IRIII"I11

10 1003 260

_~';.lIJa

190

\ 210 220

244

-----

---

_----

---

-120

014 012

050 \

060

~O)C)()\

010

070~1 ,~ \ ~ I ()

----

_-----

_-I

020

040

030

140

-Q~ I .

100

130

150

110

DRIVE GROUP Item

Qty.

10 1 12 1 14 ·1 20 1 30 1 40 . 1 50 1 1 1 1 1 1 1 1 1 1 1

Part No

·1410127 2434250 0524655 7383314 84-79873 1558601 1413412 1427286 1413413 1427289 1427291 1413414 1427293 1427294 1427295 -1427296 1427297

Description

Shaft, Drive Roll Pin Roll Pin Bearing, Ball· Gear, Drive Bearing, Ball Shim (2.10 MM) Shim (1. 90 MM) Shim (1. 80 MM) Shim (1.75 MM) Shim (1. 70 MM) Shim (1. 65 MM) Shim (1.60 MM) Shim (1.55 MM) Shim (1. 50 MM) Shim (1. 40 MM) Shim (1. 30 MM)

10 1003

"lROJ-N 260

.230 190

_~o1iiIiIII~L!I-,

e> ~lI'--_

240

~44

\ 220

~......

0--

210

-:...---

\ 120

"'-,

130

150

080

110

DRIVE GROUP Item

Qty.

Part No

Description

. 1 1 1 1 60 1 70 1 80 1 90 100 1 110 1 120 8 130 1 140 . 1 150 . 1 160 1 170 1 190 1 200 1

'8474508 7390430 7397885 0012474 1409184 7399568 7399570 8479222 '1421120 0788396 1407023 -1407021 '1430669 8480160 1409183 8479874 8480161

.\ \

\ \

~~(\Q--~

070~012_! ® ,~\) \60 \ ~ I 040 ()

100

010

050 014

090

__ - ,

__ - - -

__ - - - -

---

__ - - -

----

Shim 1.10 MM) Shim (1. 0 MM) Shim Snap Ring Ring, Piston Flange Gasket Gasket Cover, Bearing Bolt (M8 x 28) Ring, Piston Bearing, Needle Seal, Shaft Shaft, Output Ring, Piston Gasket Pump

020

'030

~iNO.l.N

10 1003 260

~..,..I'\t:ooLtJ

Q- -,

~...... '240

-~\

244 _----

210 220

__ - - -

---

-012

010

100

\ ,

~~CJ()\

~ ~

\()~ ~ I

070 120

_-I

050

014

O~O

--020

060

040 \ 030

\ 080

DRIVE GROUP Item

Qty.

204 210 220 230 240 244 260

1 1 1 4 2 2 2

Part No

7384711 7384711 3041181 0900041 7120026 7120306 157801.0

Description

Bearing, Ball Bearing, Ball Key, Woodruff Bolt (M8 x 105) Bolt (M8 x 80) Bolt (M8 x 60) Snap Ring

~iROl"N

10 1004 e-650

' tJ 830

~ ~

210 / 216

•

_ ...9.>

•

111\,. /

•

170

240

818

\ 0--0 00 I I

816

_-, I 180 -

--Q

840

250

TRANSMISSION HOUSING GROUP

Item

Qty.

10 170 180 190 200 210 216 220 240 250 310 320 450 460 490 650 814

1 1 1 1 1 3 3 2

1 1 2 1

1 1 1 1

Part No 8480162 0054837 -0013489 8480163 8479876 0063296 8408958 1403646 0010445 7398389 0010422 0771014 8406460 0054845 ·0010458 7384417 1413178

Description

Housing Seal Plug Cover Cover Bolt (M8 x 12) Washer Cover Seal Plug Seal Plug Plug Seal Seal Breather Plug

~iRO.l.N

10 1004 e-650 I

830 1

·210 / 216

U ~ ~

•

-~g~

..:iii-

170 _ - , I 180 '0 f{)/

.~ 240 818 \

840

V---

,,\)

816

250

-r-U

•

~ ~9D

814-,

~~---------.

'iD

.-._ _... _..B ~ \

216

_"\ \

490

TRANSMISSION HOUSING GROUP Item

Qty.

816 818 830 840 850

1 1 1 1 1

...

Part No

'0066875 -0029010 73847137380390 1548011

Description

Plug Seal Cover Cover Cover

~iROl.N

10 1005

~-'70

080-KV 120 - ~ 2 130 - K 3 140 - K 4-

°--070 K2

W_ 06O

~>070

--r--

100 - KR

W_410

~>070

~-Kl

~ _L K2' .

KR.

4-Kl

...

010

. TRANSMISSION LUBRICATION Item

Qty.

10 30 50 60 70 80 100 110 120 130 140 170 410 460

1 1 2 2 15 1 1 1 1 1 1 11 1 1

Part No

'1410119 8479287 0032618 0013599 . 0010412 8480190 7383062 1431125 8480190 7383061 7383061 1547598 8407812 ·8402758

Description

Tube, Suction Gasket Bolt Fitting, Hollow Bolt Washer, Sealing Hose Assembly (393 MM) Hose Assembly (197 MM) Hose Assembly (620 MM) Hose Assembly (393 MM) Hose Assembly (530 MM) Hose Assembly (530 MM) Fitting Fitting, Hollow Bolt O-Ring

10 1006

130

150

---~\ \}, ~ 030

·150

Q I

130

COVERS

Item

Qty.

30 130 150

2 2 4

Part No 8479287 1407038 0054399

Description

Gasket Cover Bolt (M8 x 16)

10 1007

010 \

~o . . 040 / 0, . . .

025

.....

~'-'"

020 -... .... I

0 €) \

030

PLUG INSTALLATION Item

Qty.

10 20 25 30 40

1 1 1 1 1 1 1 1 1 1 1 1 1 1

Part No

7392940 0043454 1411220 0013493 8404110 8404111 8404112 8404113 8404114 8404115 1416082 1416080 8404116 -8404117

Description

Switch Seal Seal Plug Shim (1.5 MM) Shim (1.4 MM) Shim (1.2 MM) Shim (1.0 MM) Shim (2~0 MM) Shim (0.5 MM) Shim (0.3 MM) Shim (0.2 MM) Shim (1. 6 MM) Shim (1. 8 MM)

"I ROI"N

10 1008

720 710 \

'oQlllflll

. PRESSURE CONTROL VALVE Item

Qty.

710 720 730 740 750 760 770 780 790

1 1 1 1 1 1 1 1 1

Part No

0042271 0200653 0918560 1431423 1409115 0576618 1408181 1431414 0012464

Description

Ball Spring Bushing Piston Spring Washer Snap Ring Roll Pin Snap Ring

~IAOI.N

10 1009

"'-,

I~~:~, •

I I

150

~ ~

l. . I150

l 200~ '-d 190 'f;ll

CONTROL VALVE MOUNTING TRANSMISSION Item

Qty.

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

1 2 1 1 1 1 2 2 3' 9 1 1 1 6 9 1 1 1

_ 49

Part No

84792.51 8479252 8479253 8479254 8479770 1410136 0518964 1409117 -0053668 1008524 8479255 8480176 8479257 0146078 0013513 0030892 4155177 8479258

Deacrlptlon

Gasket Intermediate Plate Gasket Body Pin Diaphragm Ball Spring Bolt (M8 x 30) Bolt (M8 x 40) Gasket Cover Gasket Bolt (M8 x 80) Bolt (M8 x 50) Bolt (M8 x 70) Plug O-Ring

10 1009

"lAOIAN

140

'.... 160 1~~fI~,~ ~ I

150 '~ 200 l..

l . . ,d

190 . . . 0/ .

CONTROL VALVE MOUNTING TRANSMISSION Item

Qty.

190 200

1 1

Part No

4155177 8479258

Description

Plug O-Ring

~INOI.N

10 1010

420

430

380

r-: - '1

I I

4~0

r---

if;

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.~ 250

120

--1

130ill~0~~~ 154

_l)

150

I0-';"'- - -

__ >1L-----:'-~-~ :

450-:,? 0 44

,,~.,->

}.. J-O";"-

110 ~ 100 ~ ~ ~~~ f) -- ~-- 160 1;0

r- --'SJ~:-' :"-'-'P'\ 270 I 280

020 030\ 050

t.,.· • . . ., -;---...... = I......

040 080 070 I .J..

r--- 'I

,_. 610 510 r

060

010

390

- \ 400

I I

300 ......-310 1370 3,60 ~ I ' 1 .\..-1'1 '1 -~.. ~ ~-.,.1 .~ I I 340 320(-. _ I 350 I _ 330 I -

l----

·.

',180-Q

~ 200

"""":~O

210

512 \ I rr j ' ~ r 520 220: __ -' /

_J'

._550 540': I I 630 560: .• -', 620 •••• 650 '" : \~6a0 i I 682 _ _ , - ' ~ __ .--..'--'

----r GIl 5\0 580

_ 500

" 1_'-660 670' , I

640

662 0-664 • 0-690J A-700

~'...... 540 _,-' 0 1_.-' ~ 710 720 ~...

__.

250

TRANSMISSION CONTROL VALVE ASSEMBLY

• ,.,

Item

A 10 20 30 40 50 60

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 AR AR AR .AR

Part No

8480184 8479260 8479261 1409128 8480180 7382334 0249392 19833'14 1983313 1983312 1983311 1400313 7384392 7384393 7384394 7384395 7384396

Description

Control Valve Assembly Housing Detent Spring Piston (Order Item A) Spring Spacer (2.0 MM) Spacer (1. 8 MM) Spacer (1. 6 MM) Spacer (1.4 MM) Spacer (1.2 MM) Spacer (1.0 MM) Shim (.5 lOIn) Shim (1. 0 lOIn) Shim (2.0 lOIn) Shim (3.0 lOIn) Shim (5.0 lOIn)

~RIU• •

10 1010

38~.

-1

r---

360

1 ,~

/o--r--

I I

I 350

l--

010

L,..oo ..

330

-.~

270

280

r' I

~_.) __

r~ I

.09,0

1~'fJ 120

110 ~ 100 \ ~ ~...---

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~ 140 16L~ 130.~ I ~ ___ \ ,~ ()--I

-1

_".

!...;.----

: ............. 180 _~ I....

<_--'..~! ....0

040 080 070 \' J..

~ ....1-0 ---

__ ..J

••'0

~-31-0-

~--- I ' ,--to -r~'. -

020 030\ o~o

I I

i---- 340 /320(- • _ s-I

060

300

370 1

'12')0 ,-610

I I

410

'-4'0,3

~ ~ """'f~

'-'-~-l

L----.-

154

150

......

450- )3 440

190

200

...... ".....

210 640

1..0 0?'1_.--710

~ 250

.,0

220 ( I

.J 5,20 --

..J'

540;_550

560'

630 •

•

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-",

' . ' • 650

620

-1

..~.

580

\ 680 ~ 682 ___ 530 __ \"0 64 •

500

8.... 660 .-- __ ·-··. 1_ 670' ! _662 I ~-664

0-690J "-700 .-.-'.

__ .--.

720 : . - - 0 ~/

260

TRANSMISSION CONTROL VALVE ASSEMBLY Item

Qty.

Part No

Description .

80 90 100 110 120 130 140 150 154 160 170 180 190 200 210 220 250

1 1 1 1 1 1 1 1 2 1 1 1 ,1 11 1 1 1

8480181 8479775 7382494 7382495. 8479776 8479266 8479267 8479268 8457507 1409128 7380129 8479266 i 8479267 I 8479269 8479270 8479782 8479269

Bushing Spool Spring Spring Piston Detent Piston Piston Washer Spring Spring Detent Piston Spring Spool Gasket Spring

~iRDlAN

10 1010

- ''420 I

r 38~.

~ I

I I I 410 ~ ___ J I

010 I

I3~0 3,50 3qO ~-310 • 1 .~ ~ ~_'f"-..t - I ~ • • I ~ I I I

I . I

;---- 340

;,- ~~1"

320(-. _ 330 I -

...... -.~ 280

270

~-.~ 250

020 030 \ )..

04.0 080

05~1 ~.t.J

--1....mo -

120

,.--lO - I

wol'

110 100.)..-

~ ~

_-..J ~O ~ '0 ,~ . 160 170

. ------ 140 '-~ 130_,Q , ~.."......\

350

060

_--

L--

...... \ 400

-1L,.:..--- _()~ 150

I..

' ....,

540

~ 0

720

._550 540; I: 630 560'.

' .

J ---1'"" •

5\0

580 _ 500

.... 550

154

:', 180-1'>~ ril~~ ~ __. ."::.1. :''-~-I 200 210 <0 L----- , 190

450":? 0

510 ,-610 512,' ; .... : 520 220: _.J /

1- 670 ' I•

0_652 0-654 • <>-590J A....... 700 __ ' _,-

710

250

TRANSMISSION CONTROL VALVE ASSEMBLY Item

Qty.

260 270 280 290 300 310 320 330 340 342 350 360 370 380 390 400 410_ 420

1 1 1 1 1 1 1 1 1 8 .4 ,4 .4 1 ,4 4 .1 1

Part No

8479272. 8479269 8479273 8479269 8479274 8479275 8479276 8479277 0013436 8400894 8479795 847928·0 0013436 8480182 0053948 0783424 1410107 1413186

Description

Spool Spring Piston Spring Spool Valve Spring Lock Plate Bolt. (MS x 10) Ball Solenoid Lock Plate Bolt (MS x 10) Harness, Wire Bolt Lockwasher Cover O-Ring

620

-'1 ..~. " ~2 ~_~

530 __ • __ • __ .~ \ 640

,_.-'

• _.,

' . ' • 650

~jAo.u.N

10 1010 2

o~oG:I?J'':'&.flI ~~·I' e14;----1 t 730" 740 . I . . . .j v/ .•.. I .... ... ',v I AD"""'" ~ ~~ R· L------ 770 '.o~\760 ~/ 750 ~"in~L% e)

'~'

IS)

420 I

i- 600

'-610 1 510 512 1

....0 . .

._550 540 i

-1

410

020 030\

j'I"

010

O~O °r~·~ ~I

~ J-o ---

110 ._~ - 100 I ~ ...J 090 ~~

120

(t1)\ -

----.b - 160 170\ r.0 ~

r'-~o....-.-b O:~. _., 0<520

J _--.,... ~ 580 500

11o

1370 360

'----310· I \ I ~ I ...-li -.. -_~..~..,..........

130_,...,'4, O~~~ -'.S 154 !....;.--_ - " 150

'-660

5~0

' . ' • 650

'.~. • \ 680 , I 682 ~.--530 ~

• __ . - - . \ J'-- 640

1-670 _662 ",' /32° 1- - , • S-o::: I ...... ~ g-664 , r 330 I""" 180-Q~""'\ ';'-690J :.--~ _'.:~l . . . :,-~-~ 2~0 210 A-700 t-.-.~ 270 : L--<. . . ~90 .__ . 280 : 450' )3 ""' . . . , 640 . __ .-I 0 I .~ __ .J 440 ~- 710 250 720 0 ~/ 260

I &(: --- 34b

L-

350

r .-

<::;

r::sf'

. TRANSMISSION CONTROL VALVE ASSEMBLY

Item

Qty.

430 440 450 500 510 512 520 530 540 550 560 570 580 590

1 6 6 1 2 2 1

1 1 1 l'

1 1 1 AR AR AR

Part No

1410101 4155177 8479258 8479783 8479786 0046017 1406984 8479787 8479788 0011135 8479789 7382506 8479790 8479791 8479792 8479793 8479794

Description

Clip Plug O-Ring Cover Bolt (M6 x 16) Lockwasher Pin Gasket Cover Ball Piston Spring Pin Spacer (2.0 MM) Spacer (1.0 MM) Spacer (7.0 MM) Spacer (3.5 MM)

iNOIAN

10 1010

420 I

-1

I I

410

j __ - - ___ I 1370 360 1

.'.-J. 350

L--

l°f .)".- ~

•• •

~"11""i' ~

330

~,-

• S-- -

~,., .

~-250

..J

450':? 440

------ -

: ........ 180 -Q

I --.>, ..

: ~~: ...... -.P"\ 270 I 280

14.0

...

580 500

-660

,-..,:....0'

150

0-664 • :-690J -,00 __--.

10'\, 210 200

..........

640 0

1_--:

~ 720

710

~...

260

TRANSMISSION CONTROL VALVE ASSEMBLY Item

Qty. AR AR AR AR

600 610 620 630 640 650 660 662 664 670 680 682 690

1 1 1 2 1 1 1 2 1 1

9 9 1

Part No 7382505 8479797 8479798 8479799 7382486 7382485 4133058 0029010 8479800 7381124 8479801 8479802 8479803 7384482 0044812 0046017 0660131

Description

Spacer (5.0 MM) Spacer (9.2 MM) Spacer (6.0 MM) Spacer (8.0 MM) Valve Spring Fitting, Banjo Seal. Hose Assembly Plug Piston Washer Washer Spring Bolt (MS x 50) Loc kwas her Plug

620

"~'

__ ,-4' 640

L-----:.------, .... ..2 90

,....-

1-_662 610· "

" . . • 650

"6 \ 2• ~.~ 530 __

160 '~O

,,_- 340 /320,--,

_ -1 130~~ ~ ~ ~"""--,~4.

\ __ --

,0,

..J'

J ,-"" C 5~0

120

010 110 ' ~_-,..J : 090 \ ~

__ ~----:e. . 300

., _ 1 ~-T

I ·~I

O~O l rs:tJfJ. -'-0 --- ~ ,..-10 020 030 \

, I

~iROl"N

10 1010

380

020 030\ o~o

---

- ... -

1~.,->

110

r.-IQ

120

J 09,0 1:"'J..-'"

.- ~ '~~'W" 0 ~ 11.

I .~ ~.......-~ , - ~..t . .-~r,..' • I -.., ~ I /

04.0 080 070 ,. .l

~ J-O .""",.

010 I

300

060

410.t. j

/370 3,60

400

I I

r ---

r-:

- .,

390

• '.

. -1

70 160 1 \

130~~14, 0.fCF~~ '~t1

154

-I ... --- 150 180 _I"'> ~ I , ~ r1I....-f --\ :''-~-I 200 210 90 1.._"" ...., 64.0

r--- 340330320(-. _ ~ - : " , 350

I . I

L--

r- ~~ r'

I ·

...... -.

\ 28()

270

<""-_'..'>! ___

~- _.J

'1',

450- )3 440

~ 250

'...2

i..0

, - 610 510 I 512 , I \ I r'" I 520 220: __ .J / .

560

J --~ ~ 5~0 580

- 500 --660 .-• ...--0 ! 67 . _662 g-664. • .O-690J " ..... 700 .__ • _.-

._550 540 : I I ' 630 " "

,_., ' , ' • 650

620

''1

,.~.

" 6 \ 2 ~_.-J 530 ...---

--r

640

.-'

q;p- 710 720 ~o '"'(;)/

260

TRANSMISSION CONTROL VALVE ASSEMBLY Item

Qty.

700 710 720 730 740 750 760 770

1 1 2 1 1 2 ·1 2

Part No

Description

Plug Fitting, Banjo Seal. Hose Assembly Fitting, Banjo Seal Fitting, Banjo Seal

0918714 4133058 0029010 8480183 0773631 0043154 4133058 2162170

~NOI.II

10 1011

o"~

064100

010

_.,. () __. ,

'~ 020

240

190/'

230

. v

. \

04-0

-:~. ~

.,'

220

050

\ 090

200

-f

.( T:ERSHAFT SMISSION) L-

Ita m

I Qty.

Part No

Description

-, -

L..-

10 .20 40 50 64 90 100 190 200 220 230 240

L. 57

1 1 1 1 1 1 4 1 1 1 1

Shaft O-Ring Pin, Roll Thrust Washer Roll Gearer (Set)

7396191 8479226 0056902 8479227 8480164 8480165 0057013 0217170 1426608 1418651 0056656 7382510

Bolt ( M8 x 20) p. 7n, Roll P.l.n, Roll Washer Bolt (M Washer 10 x 20) , Thrust

10 1012 490

440

..,

CLUTCH AS SEMBLY FORWARD & 1ST r

'--

Item

Qty

Part No

Description

I-

12 14 40 50 60 70 80

1 4 1 3 3 3 AR AR AR AR AR AR AR AR AR AR IAR

7381133 0217170 8479231 1430674 0013545 0011551 1413113 1413114 1413115 1413116 1413117 1413118 1413119 11413120 1413121 1413122 11413123

Shaft ( Item 14) Roll p.InClS. ~n

O-Ring Ring p' Stud' ~ston Nut Sh' Sh~ ( .2 MM) Shim ( .4 MM) Shim ( .6 MM) Shim ( .8 MM) Shim (1.0 MM) Shim (1. 2 MM) Shim (1. 4 MM) Shim (1. 6 MM) Shim (1~8 MM) 1 Shim (2. 0 MM) (2.2 MM)

58-

~IROJAN

10 1012 490 \

050

\ \

, \

__ J

__ -"'r

_----170 140

\..

----

\J\Y~

084

21~_---

230

~ (!.1"'·n

DC) D ~Q

~~ ~~ 114 ~

094

090

'.'

'i ()6~0t2 -, __ -; .

-0\40

_- _ - _-

~ou

230

(j~ _f\ \JY 200 (if\; _., ~o 150 ""' I

_094- 354_---

_------

i------ \\

390

_--,--

\ \

., 440

CLUTCH ASSEMBLY FORWARD & 1ST Item

Qty.

AR AR AR

84 90 94 102 104 106 112 114 120 124 130 140 150 160

1 1 2

1 6

1 1 1 1

1 2 2 2

Part No

1413124 1413125 1413126 1431413 1409143 7399650 8480166 7384715 0054377 8480242 7382827 1431130 7398199 1430455 1407030 1407031 1409242

Description

Shim (2.4 MM) Shim (2.6 MM) Shim (2.8 MM) Washer, Thrust Washer, Thrust Washer, Thrust Gear, Spur Ring Bolt (K6 x 26) Roller Set Ring Bearin9, Needle Ring Bearing, Needle Guide Ring Snap Ring Spring

380

\ \.

1JZ. 140

~q2@ ~Q)" (0~~~ ~ \

112

or ~

050 ~

24'0 _--

_---- 210 180 - - 100 124 _ - - - - 101 3tO

L-o~o

150

(\~\; \J~

350

\ \

-- J.: " \ ('\ j,.190 ~2~Oftfil\O()'<--

t; l\ ("-- ~:\J

/.~

300

070

~iROI"N

10 1012 490 \

060

L-----

fa 19,0

@2a~OAa(}~{-

050~ Ih 2~ a6.-~ 244

_--i 450 _--_-~ _--\ \ 170 140 ,;::.......... \ (\ ..... -

300

0-'2 - - - .

(\~\; ~ 0\0

350

\J \

240

21~

320

230 _ _- - 150 -140 \ _ -- - 210 23 0

'\y~

070

_------\ _--

380

180 190

\ J

170

f'::::.

OA (\0 ,~ \ '_~_-_-::-@)100 3t,O ~r\O-\-9o\J ·'60 200 L112 1q2 fi©)~~\JY_-~ \ _-----\ 084 ~a.- Q~ ~,~\

\-~,

o~o

1\ ,"U

160

@,',

IN. O\) 0 ~Q

~~~~ 114 \ 090

094

094 354_---

_-----

390

_---'

440

. CLUTCH ASSEMBLY FORWARD & 1ST Item

Qty.

170 180 190 200 210 230 240 244 250 300 320 340 350 354 380 390 420

4 2 2 2 2 2 1

2 1 1 1 1 1 1 1

11 8

-Part No

1408712 8479882 -1409159 1408713 1408]'80 1417050 7382512 7382513 1431127 8480167 1407013 7380557 -1407012 7397864 8480168 1417003 7381130

Description

Ring, Guide Piston, Clutch Seal Seal Snap Ring Plate, Backing Bearing Washer, Thrust Bearing, Ball Gear Washer, Thrust Washer, Thrust Washer, Thrust Washer, Thrust Drum, Clutch Disc, Outer Tooth Disc, Inner Tooth (2.0 MM)

~iAD.I.1I

10 1012 490 \

060

\ -- _----\" \Q() 450

. \\.._- -- 170 19.0

__ -..I

"ll

L--

\ f\--"'--'

O~O

084 I

"",.QP o~

l)o

IN,c>QC>

~~~~ 114 \ 094 090

t~ .fi~. \ ~ ~

1 2@

• tt

_---

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320,

170

140 \

390

\ \

__ - -

\ \

440

CLuTCH ASSEMBLY FORWARD 1ST Item

Qty.

430 440

1 1 AR AR

450 470 480 490

8 5

1 1 AR AR

Part No

7381l:31 7381130 7381132 7381131 7382519 7381130 7381131 7381130 7381132 7381131

Description

Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc, Disc,

Inner Tooth Inner Tooth Inner Tooth Inner Tooth Outer Tooth Inner Tooth Inner Tooth Inner Tooth Inner Tooth Inner Tooth

_ --"I

--380

\ \

\J 190 0

\ _-----\

0~4- 3 5 4 _ - - - - -

_-----

012

offJJ . O~O 2~0

21~

O~O ~ @() () .-=

250

/..""-

230 _ _-_ - -., - 210 23 0

160

112

300

-----

~ 0' {} . O(J~ lY Y \ 150

140 \

;.:"

200

244

070

(2.5 0) (2.0 0) (1. 5 0) (2.5 0) (2.0 0) (2.5 0) (2.0 0) (1.5 MIn) (2.5 MIn)

~iNOl.N

10 1013 490

CLUTCH ASS REVERSE

~em QtY. I 12 14 16 20 40 50 60 70 80

2 7 2 1 3 3 1 1 AR AR AR AR AR AR AR AR

Part No

8480173 0054157 0217170 1426608 8479231 1430674 0013545 0011551 1413113 1413114 1413115 1413116 1413117 .1413118 1413119 1413120 1413121

EMBLY

2ND

Description

Shaft p.lnClS. ( ~n Roll I tems 12 ' Roll Pin

4, 16 & 20)

Roll Pin O-Ring Ring p'

Stud' ~ston Nut Sh' (.2MM) (.008) Sh: Shim ((.4 MM) (.016) ' ( .68 MM) ( .024) .un Sh Shim OMM) (.031) Sh' . MM) ( .039) Sh~ (1.2 MH) 7 Sh.un' (1 (1. 4 MM) (.04 ) 6 ( .055) Shim • MM) (.071). I (1. 8 MM)

-62 I

" ROI-.

10 1013 490

NO ~_-- _----~

300

3 ~44

~014

060 .J...., ..

O~O

'~".-" 016

~ ~~O Q' -

~b6iO'SQ._i-{)()~~o " O~'" C-:~!~~~-4 '\ U --3 ~ 0 ( ) ~ O .f\. ;.-~b atiiO O~O 0~4000 \

450

_-----"

23 0

350

050

_'OgO

.'60

150

180

210 .

__- - - - - -

\.. _ - - - - - ; - ; ; ; ; -

170

\J"\

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190

_--1---~---"1\

310

--------

110

380

. 124

rIO

__- - - - - - - -

140

160

-----

'\ \ .J.

180

\ \

440

L T Item

CLUTCH EMBLY REVERS:S& 2ND

AR AR AR . AR AR

84. 90 100 110 120 124 130 140 150 160 170 180

1 1 1 2 1 1 1 2 2 2 4 2

Part No

Qty.

1413122 1413123 1413124 1413125 1413126 ·1431413 1409143 8480170 7398200 1431130 7398199 1430455 1407030 1407031 1409242 1408712 8479882

Description

Shim Shim (2 (2 020 MM) (0079) Shim (2 04 MM) (.086) Shim (2 06 MM) (0094) Shim (2:8 MM) (0102) Washer, T~) (0110) Washer st Gea ' Thrust r, Spu Bear' r Bear~~g, Needle Ring g, Needle

Bearin Ring, g~iNeedle Snap Rin de S ~ring g R long . ' G' ul.de p loston, Clutch

-, -

I I

-I

~INOI.N

10 1013 490 060 070 I , \ ~~016 - \.... , I) 050 '" - -014

\ \

\~-- ----1~ ~ 200

190

('" \.J

180

\,..0--

O~O

_--

210

--340

3~0

~(Q)@) \/ !~ 110

'..

090

,. \

_--

254 _--_--

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230 210 \ ) 124 ( ) .

~ ~..

084

0\2

040

_----

,0.

100

020

_-380

_'"'I

\ \

320_-

~i\rolv\J~

150

/ ~

t:)~~ ,

~ K\"f\.-~-

,(\1 {jl \jY 160

\ \

---. 350 -~ 230 ( ) \

\\ -()

~ fiJO~b Q....... ~

300

_-...1

450

344 \

170

200

/-,"f\f\

150

'GO' f\ I'Y

V\J 180

-.. ,-\ ---_-'"I __

14\0

160

~--

----

_-----

\ \ \

440

CLUTCH ASSEMBLY REVERSE & 2ND Item

Qty.

190 200 210 230 254 300 320 340 344 350 380 390 420 430 440

2 2 2 2 2 1 1 1

3 2 1 11 8 1 1 1 1

Part No

1409159 1408713 1408180 1417050 7383059 8480171 7398208 7380557 7382518 7397864 8480172 1417003 7381132 7381131 7381132 7381131 7381130

Description

Seal Seal Snap Ring Plate, Backing Bearing Gear, Spur Washer, Thrust Washer, Thrus:t Snap Ring Plate, Thrust Drum, Clutch Disc, Outer Tooth Disc, Inner Tooth Disc, Inner Tooth Disc, Inner Tooth Disc, Inner Tooth Disc, Inner Tooth

(2.5 MM) (1.5 MM) (2.5 MM) (2.0 MM)

10 1013 490

440

...,

-r

REVERS~SEMBLY & 2ND

CLUTCH

L-

Item

Qty.

450 470 480 490

8 5

Part No

1417003 7381130 7381131 7381130 7381132 7381131

1 AR AR

Description

Disc Outer Tooth D'~sc I Inner Tooth D'~sc ' Inner Tooth (2.0 MM) D"~sc I Inner Tooth (2.5 MM) D'~sc I Inner Tooth (2.0 MM) Disc', Inner Tooth (1.5 (2.5 MM) MM)

I-

-I

<$>IROI-.

10 1014 490

\ \

300

a \

_--~

l------;;

190 180

\.---

080

\ ..... -

OQa--

210

240

I\~

_(1, - ~ ~J

-4.1 ok, a40

~~\

244__ - - - - : _-190

_----

350

2 5 4 ' /016 \ '"

~(\c:> 0 () . --~

320

\ \

~_.J

~~~~~~~ 17~ ~(\~ 2:~~~-~~230 '~ (\0/OQ Q~\J

084

.@~ e~ \ 090

150 I

/\.. /.-.

(\QQO

\\J

_~--\- Q230

070

rn~

110

160

,;" ~~r\

--r- 1------

--\J \J'Y 160

210 ( )

-0

1~0

140

-~ ~\J

120

200

14,:-~~\

34~_~_--- 390

\ \

\\ \I

\ 440

CLUTCH ASSEMBLY 3RD & 4TH

Item

12 14 16 40 50 60 70 80

Qty.

1 2 2 1

3 3 3 1 AR AR AR AR AR AR AR AR AR

Part No

7382829 0054157 0217170 8479231 1430674 0013545 0011551 1413113 1413114 1413115 1413116 1413117 1413118 1413119 1413120 1413121 1413122

Description

Shaft (Incl. Items 12, 14 &-16) Roll Pin Roll Pin a-Ring. Ring, Piston Stud Nut Shim ( .2 MM) Shim ( .4 MM) Shim ( .6 MIn) Shim ( .8 MM) Shim (1. 0 MM) Shim (1.2 MM) - Shim (1.4 MIn) Shim (1. 6 MM) Shim (1. 8 MM) Shim (2.0 MM)

10 1014 490 \

\ \

L-----;-.;-

~-l- ~230 150

_(1

...e---

300

_--

..J'

210

24-0

254 \

0:/ /016 ...

0 (j . ---.--~ o~o 64-0 \,(\c:>

320

!\@J ",(J

244 __ - - - _---380

350

(\iQo:ooq~-- _----~--:~- ~()'90 ~ \\J~ ~~-1~0 N\<)~ 00 IV 200 _---

\..---- 080

210

100

110. .

090

("\

__f'\

230

084-

.~~ 'l~

G\} .l..---------\ /

350 \

200

\J \ 160 14-0_~

~~~~~-- 390

\ 440

CLUTCH ASSEMBLY 3RD & 4TH

Item

Qty.

AR AR AR AR 1 1 1

84 90 100 110 120 130 140 150 160 170 180 190 200

2 1 1 2 2 2 4 2 2 2

Part No

1413123 1413124 1413125 1413126 1431413 1409143 8479888 7398200 1431130 1430455 1407030 1407031 1409242 1408712 8479882 1409159 1408713

060

Description

Shim (2.2 MM) Shim (2.4 MM) Shim (2.6 MM) Shim (2.8 MM) Washer, Thrust Washer, Thrust Gear, Spur Bearing, Needle Bearing, Needle Ring, Guide Snap Ring Snap Ring Spring Ring, Guide Piston, Clutch Seal Seal

120

~..., \ \

--'

10 1014

"iNO.l-N 490

\ \

\ -----'0

\ oOf;f:{a----. \. . ~-\-

L-:...---~ 170

150

..... -

~'80

190

300 320

~~ a'~J _ 230 ()21

rn4 2 5 4 . f /016 240 \ '"

kf\C:> 0 () ...244-

_--""I

.~--'f oka '64-0

_------

--380

. \.----

080

100

21.0 \ } 350 ( )

Q'~

084

. --

-~ \

~~~~~

'10,

\ 090

--'\J \JY 160

---

\ 14-0_-1

1----

_~~ eJ34~ __ ---- 390

350

180

190

(\ ~ ()Y 160 140 _---170 ~(\e \\J 2:~~~_~-: l~(\4iOQ~\Jllo \

_..1

200

\ \

'\\

,, \

\ 440

CLUTCH ASSEMBLY 3RD & 4TH

Item

Qty.

210 230 240 244 254 300 320 340 350 380 390 410 420 430 440

2 2 16 1 16 1 1 1

2 1 8 2 3 1 1 1 1

Part No

1408180 1417050 8480175 7382525 8480175 7384728 7398208 7380557 7397864 8480177 1435779 7381132 7381130 7381131 7381130 7381132 7381131

Description'

Snap Ring Plate, Backing Roller Snap Ring Roller Gear Washer, Thrust Washer, Thrust Plate, Thrust Drum, Clutch Disc, Outer Tooth Disc, Inner Tooth Disc, Inner Tooth Disc, Inner Tooth Disc, Inner Tooth Disc, Inner Tooth Disc, Inner Tooth

(1.5 MM) (2.0 MM) (2.5 MM) (2.0 MM) (1.5 MM) (2.5 MM)

. 68

10 1014 490

a \

300

---'

' ~-\.,:-~;;o 'O I\~

L-----;;;- '1" \.

190

~,eo 40QO--.. . -

(\ Qy

\\J ,

160

140

200

.. "{

r \{{\-\

, ' - _ - - - - - - - 350 210 230 100

O~O 084-

110

\" \

c:>

(f\~I~(\ Y

_---~ ~Y 160

390 •

...

_..l

200

\ \

\\ .

440

CLUTCH ASSEMBLY 3RD & 4TH Part No

Item

Qty.-

450

1435779

Disc, Outer Tooth

470 480 490

5 1 1

7381130 7381131 7381130 7381132 73811:31

Disc, Disc, Disc, Disc, Disc,

AR AR

,69

---I

__ ----- 380

~1~80

1'0

14-0'

C). --~

_ - - - - - '90

,~~ ~ \J 'Y ~_-----

_~~ ~J~~_----\ 090

350

150

244

_--:-------

- -- -

240

~~ ~ ~k, ~O

070

2 5 4 ' /016

060

014-

Description

Inner Too't.h (2.0 MM) Inner 'Tooth (2.5 MM) Inner Tooth (2.0 MM) Inner Tooth (1.5 MM) Inner Tooth (2.5 MM)

I 120

4iP1R. . . .N

10 1015 110

180 160

18: .\

~ ~

-------

010

\..--- --

140

\ \ \

0 C·

6~a 1~0

150

130

~~'

--_-

_ - - - ....\.

110

FINAL DRIVE

Item

Qty.

10 30 40 44

1 1 1 1 1 1 1 1 1 2 2 4 1 2 1 1 1

50 80 110 120 130 140 150 160

Part No -1409200 7384729 5088804 1175986 0219952 1409956 0219951 ·0012540 7397804 1410085 1409955 0038330 8479555 0012540 8401868 7394499 8401867

Description

Shaft, Output Gear, Output Bearing, Roller Shim ( 1. 0 MM) Shim ( .30 MM) Shim ( .50 MIn) Shim ( .10 MM) Snap Ring Flange

Disc Plate, Lock Bolt (M8 x 25) Bearing, Ball Snap Ring Shim Shim Shim

~iROl• •

10 1015

110 180

'?' ,{)

6~a~--Q ~II --- ---140

010

1..---

'10

---

130

_-----\

_--

...-----..--

080

FINAL DRIVE

Item

Qty.

160

180 181

Part No

7394500 8401866 1417025 1410097

Description

Shim Shim Seal, Shaft Gear, Worm (Speedometer Drive)

~iRO.l.N

10 1016

180

150

\ ~

% '\ 140

244 250 \

2;0

""~e~() \ 230

------ \~6 I _ -

244 260 '" '-'~. ~.

/ 250

240

010

PARKING BRAKE

Item

Qty.

10 30 110 14"0 150 170 180 230 240 244 250 260 270

1 1 1 8 8 2 1 1 1 2 2 1 1

Part No REF 1407325 7297798 0062143 1418651 0057127 7398213 7383316 8479431 1418651 7121145 0017153 0243439

De8crlptlon Bra~e

Shoe ABsy. (See Group·101017) Drum, Brake Flange, Output Bolt Washer Nut Plate, Cover Washer Washer Washer Bolt (M1O x 22) a-Ring a-Ring

10 1017

30 \

~~~o:;.~~ 64

BRAKESHOE ASSEMBLY (PARKING BRAKE) Item

Qty.

1 2 2 1 1 1 1 1 1

10 20 30 40 50 60 64 70

Part No

8480178 7384435 0204492 7399762 7399825 1407057 0012455 01559-49 8480179

Deacrtptlon

Brake Shoe Assembly Shoe, Brake Spring Pin Pin Washer Snap Ring O-Ring Cam

~iAOl.N

10 1021

(!) 'a "\ 140

150

120

\ \

\ 110

1ST POWER TAKE OFF

Item

Qty.

10 20 30 40 70 80 110 120 130 140 150 160 170

1 1 2 1 3 3 1 9 1 1 1 1 2

Part ·No

8480185 1190875 0012519 0012474 0013545 0011551 8479892 00570-13 7425629 1410140 1410080 1407044 1407020

Description

Adapter Bearing, Ball Snap Ring Snap Ring Stud Nut Gasket Bolt (M8 x 20) Flange Gear Snap Ring Bearing,' Needle Snap Ring

~iAOI.N

10 1022

100

I~·°t~

020 \

010 . • \.

() 0\0

08~ riI\~' 0, ~ ~. \_.. _ f\rZr\W 1~0 = _ -V\J ~.

070

230

354250 ~ 362 ~O. • ~ \ 0 %l'

030

060

110

0-9,

358

220 240

_--

~~---- .

----

250

2ND POWER TAKE-OFF

• --

Item

Qty.

10 20 30 40 50 60 70 80 100 110 120 220 230 240 250 354

1 1 1 1 1" 1

2 1 1 1

8 1 1 1

5 1

Part No

8480186 1410141 1410080 1407044 1407020 1190875 0012519 0012474 7397788 1410143 0043165 1431131 7384717 4132888 0054837 7384718

Description

Adapter Gear Snap Ring Bearing, Needle Snap Riong Bearing Snap Ring Snap Ring Flange Gasket Bolt (M8 x 20) Hose Assembly Tube Fitting, Banjo Seal Spring

10 1022

354

230

I I ~~ro.Q~·~

352

250

/f"'-.

358 220 240

\ t'l6J9------

---

250

2ND POWER TAKE-OFF

L-.

Item

Qty

358 362

1 1

Part No

7384719 7384722

Description

Shim Fitting, Banjo

.J 76

~iRO.l.N

10 1023

040

(~"'':.. 02~fF\~~~ r ' < ____ ~-~~ \ /lt~ I,\~~

030

\ % ~~

•

010

1\\ \:' ~rt: :

tf'~;....

~_ '.

•

FILTER OUTLET • -

Item

Qty.

Part No

Description -

10 20 30 40

1 1 1 1

8480i87 1411136 8480188 8480189

Cap Seal Fitting, Banjo Seal *NOTE: For Filter, See Group 100000 Transmission Hydraulics

11 0000

STEER HYDRAULICS (* SEE NOTE) Item

Qty.

1 5 6 9 10 11 12 13 14 16 17 19 20 22 23 24

-4 8 REF 1 1 1 1 1 4 8 1 1 1 1 1

Part No

REF 4175018 4175019 4510393 0576999· 0727412 0033914 REF 0536665 4165542 1939272 1408124 4507643 4507662 4506197

Description

Cylinder, Steer (See Group 110002) Pin, Steer Cylinder Washer Orbitrol Assembly (See Group 110003) Column, Steer Wheel, Steering (Torque Nut 35-45 Nm) Knob, Steering Cap Valve, Priority (See Group 32) Bushing Seal, Slip Pump Assembly Gasket Hose ~sembly (800 MM Lg.) Hose Assembly (600 MM Lg.) Hose Assembly (550 MM Lg.)

11 0000 13

STEER HYDRAULICS (* SEE NOTE) Item

Qty.

25 26 27 28 31 32 34 36 37 38 39 40 41 42 43 44 46

1 2 1 2 1 1 4 3 1 1 1 1 1 1 2 1 1

Part No

4506194 4507644 4170666 4506195 4508253 7722260 8464961 4174707 1960880 8436189 1909993 1960771 4506866 0559962 0576154 0984986 1520535

Description

Hose ~sembly (570 MM Lg.) Hose Assembly (925 MM Lg.) Hose Assembly (860 MM Lg.) Hose Assembly (1400 MM Lg.) Hose Clamp Tie, Hose Fitting, (Torque 120 Nm) Fitting Adapter Elbow Elbow Fitting, Reducer Fitting Tee (Torque 120 Nm) Elbow Tee

·4i>TROIAN

11 0000

STEER HYDRAULICS (* SEE NOTE) Item

47 49 50 51 55 56 57 59 61 62 64 65 67

Qty.

2 1 1

2 2 4 3 1

4 2 2 1

Part No

1185824 0785169 0010731 4171369 0518100 0062733 0054399 0034421 4155509 0011551 1939462 0010422 0012506

Description

Fitting Plug Nut Washer Bolt (M14 x 40) Bolt (M10 x80) Bolt (M8 x 16) Plug Nut Nut Stud (M8 x 50) (Torque 17-23 Nm) Seal Snap Ring NOTE: Also see Group 110001 For Steering Load Sensing Hydraulics

~iRDJAN

11 0001

STEER LOAD SENSING HYDRAULICS

Item

Qty.

-1

1 2 3 6 7 8 11 12 14

1 1 1 1 1 1 1 1

Part No

REF 4506051 4507195 4507652 1939034 8473553 1639800 1709424 1590810 1652411

Description

Pump Assembly (See Group 110000) Hose Assembly Hose Assembly Hose Assembly Fitting Fitting Fitting Fitting Fitting Test Fitting

11 0002

STEER CYLINDER ASSEMBLY (TWO CYLI.NDERS PER MACHINE: OTY. SHOWN IS FOR ONE) Item

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

B 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17

Part No

4507595 4613385 4507596 4183419 4178526 4175012 8401604 4169015 4177999 9439404 4149147 8403270 4149367 4149335 8403044 8402946 1740973

Description

Cylnder Assembly, Steer Seal Kit (Items 11-18) (Incls. Kit 4183503)' Body Stuffing Box Rod, Piston Piston Locknut Seal Cap, End a-Ring Seal Seal Set O-Ring a-Ring Back-up Ring Ring, Slotted Wiper

11 0002

STEER CYLINDER ASSEMBLY (TWO CYLINDERS PER MACHINE; QTY. SHOWN IS FOR ONE) Item

Qty.

Part No

8402885

Description

Ring, Guide

11 0003

TROIAN

SERVOSTAT ASSEMBLY . (Orbi trol ) Item

Qty.

A B C

1 1 1 1 7 1 1 1 4 1 1 1 1 1 1 1 1

1 2 3 4 5 6 7 8 10 11 12 15 16

Part No

1960005 1442854 4612584 4621651 4612581 4606174 4612582 4606460 4606201 4621653 4606203 4606204 4621652 4606207 4606208 4606211 4606212

Description

Servostat Assembly Seal Kit (Items *) Pump Assembly (Items 1-8) Housing Assembly (Items 5-46) Bolt Cover Spacer Shim Kit (Sizes 28 x 1.2 x 204) O-Ring* Rotor Set Cover Shaft Assembly, Universal (Incls. Item 41) Housing (Incls. Spool) O-Ring* Plug Poppet Seal*

11 0003

SERVOS TAT ASSEMBLY (Orbitrol) Item

Qty.

17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33

1 1 1 1 1 1 4 2 2 2 2 2 2 1 2 2

Part No

4606213 4611679 4606215 4611685 4610048 4606218 4606219 4606220 4606221 4606222 4606223 4606224 4606225 4611682 4606227 4606228

Description

Washer Spring Guide Plug O-Ring* Plug O-Ring* O-Ring* Poppet Seal Washer Plug Spring Plug Seat (Change Jointly with Item 33) Piston (Change Jointly with Item 32)

11 0003

SERVOSTAT ASSEMBLY (Orbitrol) Item

Qty.

34 35 36 37 38 39 40 41 42 43 .44 45 46 47 48

2 1 4 2 1 1 1

Part No

4606230 4611687 4611684 4611680 4611688 4621650 1438104

NSS 1 1 1 1 1 1 1

1442865 4621649 1438106 1442887 1442888 1438108 4606254

Description

Plug Bushing Spring, Centering Spacer Holder, Spring Coupling Sleeve, Drive Pin (Order Item 8) Bearing, Needle Shim Kit Back-up Ring O-Ring Flange Sleeve O-Ring

11 0800'

~~~------~-7

MACHINES WITHOUT EMERGENCY STEER (STANDARD) Item

Qty.

1 2 4 5 7

1 1 1 1 1

Part No

1629021 0782016 1638217 2162051 4160600

Description

Nut, Union Plug Plug Seal Cap Plug

11 0900

~ 12

EMERGENCY STEER (OPTIONAL) Item

Qty.

A 1 2 5 6 9 10 12 14 16 18

-1 1 1 1 2 2 4 2 AR

Part No

4505370 REF 1417071 4175800 4175798 0118062 0559962 0984986 1720030 0773863 8464961

Description

Emergency Steer Kit Pump Assembly (See Group 110902) Gear Hose Assembly ( 720 nnn Lg. ) Hose Assembly (1200 nnn Lg.) Adapter Fitting Fitting Bolt (Torque 25 Nm) Snap Ring Tie (NI)

11 0902

PUMP ASSEMBLY - EMERGENCY STEER Item

Qty.

1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1

B 1 2 3 4* 5* 7* 8 9 10 11 12 13 14 15* 16

Part No

0971457 7398144 1578008 5003004 7395529 7395530 4149559 7398071 5069050 7395532 7395533 7395534 7395535 7395536 7395537 7398072 7395538

Description

Pump Assembly Seal Kit (Items *) Snap Ring Bearing, Ball Ring, Intermediate Seal Shaft O-Ring o-Ring Bearing, Needle Washer, Spring Washer Washer Bushing Bushing Shaft, Eccentric O-Ring Housing, Pump

11 0902

-------

PUMP ASSEMBLY - EMERGENCY STEER Item

Qty.

17 18 19* 20 21

8 8 8 8 1

Part No

7395539 7395540 4149278 7395541 7395531

Description

Piston Spring O-Ring Plug Cover, End

12 0000

DRIVE TRAIN INSTALLATION Qty.

Part No

1 1 2 1 3 1 5 1 7 2 8 20 9 2 10 4 12 5 20 1 20A 1 20B 1 23 5

1939060 4510375 1939061 4113073 0054452 8402045 0251843 1421902 3300002 8456830 0053740 8456829 8410921·

Item

Description

Shaft, Drive Shaft, Drive Shaft, Drive Pillow Block Bolt (M16 x 60) Bolt (3/8-24 x 44) (Torque 51-57 Nm) Locknut Washer Grease Fitting Yoke Washer Nut (Torque (126-139 Nm) Universal Joint

140000

"'4:1---8

1---e-.Y-

PARKING BRAKE LINKAGE Item

Qty.

1 2 5 6 7 8 12 14 15 16 19 20 21 24

1 1 1 2 2 2 2 21 1 1 1 1 1

Part No

4510389 4506644 4510388 8400961 0054456 0057013 4155508 0030099 0108648 8408960 8414746 8414632 0948375 4506364

Description

Lever Assembly Cable, Control Washer Pin Bolt (M20 x 35) Bolt (M8 x 20) Washer Washer Washer Washer Clevis Pin Cotter Pin Plate, Mount

140100

IRDI"N

SWITCH ASSEMBLY (TRANSMISSION SHIFT) Item

Qty.

1 2 3 7 11

1 1 1 3 3

Part No

4510341 1960419 451056{) 8403772 7832165

Description

Gear Change Device Module, Gear Shift Wire Harness Assembly Lockwasher Socket Head Screw

4i>TAOIAII

156200

BUCKET LEVELER HYDRAULICS Item

Qty.

1 2 3 4 5 6 7

1 1 1 2 1 1 1

Part No

4510230 4506064 4510115 8411012 1547923 1709424 0146131

Description

Valve Assembly, Multi-Way Hose Assembly Switch, Pressure Fitting Elbow Tee Reducer

156201

.J----r---,--'--

---"!.O'tt-

, ~~E=I~III ~=~m=-~.~

A-'~ .----I----!!"'ri

ELECTRICAL SYSTEM (BUCKET LEVELER} Item

Qty.

1 4 1 1 1 1 2 1 1 13 1 1 1 1 2 1

IB 3 3A 3B 4 5 6 11 12 13 16 17 20 21

Part No

4507386 4159655 4620622 4507385 1793533 4620622 0043130 1727159 4510159 4138826 1731134 4175084 3291261 1983450 1793436 1793313

Description

Wire Harness Assembly Plug Screw Wire Harness Assembly Plug Screw Seal Proximity Switch Switch, Pressure Tie Relay Decal Wire Switch Kit Slide Block, Terminal

,_,.

4.iJ>1 ROlAN

156202

BUCKET INDICATOR INSTALLATION Item

Qty.

1 2 4 5 9 11 12

1 1 1 1 1 1 1

Part No

4509134 4116541 4115421 4503981 0013836 0056662 4-155509

Description

Clamp Assembly Rod Lug Bushing Roll Pin Bolt (M10 .x 35) Nut

160000 \

•

BRAKE CONTROLS & LINES Item

aty.

1 2 3 4 7 8 14 17 18 19 20 21 22 23 24 25

1 1 1 1 2 2 4 1 2 1 1 1 2 1 2 2

Part No

REF REF REF 4510900 4507819 ' 4507722 4500207 4181524 4507773 4171654 4500872 4507774 4180555 4171944 4176458 8459981

Description

Pedal Assembly eRH) (See Group 162001) Valve Assembly (See Group 162003) Pedal Assembly (LH) (See Group 162002) Fitting, Reducer Tube Assembly Tube Assembly Bracket Hose Assembly (1825 DDIl Lg.) , Hose Assembly (3560 DDIl Lg.) Hose Assembly (450 DDIl Lg.) Hose Assembly (3300 DDIl Lg.) Hose Assembly (2600 DDIl Lg.) Hose Assembly (520 DDIl Lg.) Hose Assembly (100000 DDIl Lg. ) Hose Assembly (650 DDIl Lg.) Tee

160000

BRAKE CONRTROLS & LINES -Item

aty.

26 27 28 29 30 31 32 34 36 37 38 39

4 2 4 2 2 2 2 2 2 4 4 1

0046801 8411167 8474887 1991911 1991910 1991873 1983939 8468776 0598093 8414189 0218106 4144828

Fitting Fitting Elbow Fitting Fitting Fitting Valve Clamp Plate Clamp Plate Clamp

41 42 45

0153957 8464961 4183598

Tube Tie Test Connector

6 2

Part No

Description

,-.

160000

136 -dt

rt~

~3 42 18

~ 1"--

41 __

.- --d~;· ~y,.

j It:;- '~: .. ,,-Ij'/J v',:- 55 -" '-~ 21 ......~· 28'""" 51 D 2 ;1 _ G _

~¥

=::::....~\;;;=:a;- -, .-'.- --r" 34

~~ 27

38 --~ 6"' 37 ' ~~

45""':

~ "':;"

T-. J/s

~'~~37

I -

.~i~ 8

BRAKE CONTROLS & LINES Part No

Item

Qty.

46 47 51 53 55 56 60 63

1 4 2 8 4 8 2 6

8411483 0830118 ·0119582 0054405 0054391 0054389 415550·8 0062543

Switch, Pressure Bolt (M12 x 45) Bolt (M8 x 75) Bolt (M8 x 25) Bolt (M6 x 40) Bolt (M6 x 35) Nut Washer

0552158

Seal

Description

16 2001

BRAKE PEDAL ASSEMBLY (RH)

Item

Qty.

2 5 9 10 11 12 15 21 22

1 1 1 4 2 2 2 52

Part No

4500133 4510261 0576154 1244044 0536230 8411419 0013488 0216234 ,0552158

Description

Valve Assembly (Bottom) Pedal Assembly Fitting Fitting Bolt Plug Plug Seal Seal

. 100

162002

.........

21 2

i 12

BRAKE PEDAL ASSEMBLY (LH) Item

Qty.

2 5 6 7 9 10 11 12 21 . 22

1 1 1 1 1 4 2 2 2 2

Part~9

Description '-

101

4500133 4510261 4510412 ·0013488 0576154 1244044 0536230 8411419 0216234 0552158

Valve Assembly (Bottom) Pedal Assembly Switch Pressure (25 Bar) Plug Fitting Fitting Bolt, Collar Plug Seal Seal

16 2003

RELIEF VALVE/ACCUMULATOR

Item

Qty.

A 1 2 5 6 6A 6B 6C 60 7 9 10 11 19

1 1 2 2 1 1 1 1 AR

1 2 2 1 1

Part No

4509131 4510325 4502741 3224895 4508717 . 1960296 1793592 1793574 4160222 1939531 1244044 1939034 8432957 0552158

Description

Valve Assembly Valve Assembly, Relief Reducer Accumulator Switch Assembly Switch, Pressure (80 Bar) Plug Pin Wire (22" Lg.) Test Fitting Fitting Fitting Adapter Seal

. 102

170000 12 21

32~ ~ 35

~~ 33

Q,oJ

22-f~17!

ELECTRICAL CONTROLS (STEER CONSOLE) Item

Qty.

Part No

1 3 4 4A 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 1 2 2 1 4 1 1 1 1 1 1 11 17

4510365 4509444 1960325 1438248 1758513 4157903 4157854 0750799 0524342 8464780 1991443 4197991 1991739 1991740 4510381 4510382 4510378

103

Description

Switch Assembly Wire Harness Assembly Switch, Ignition Key Cover Tag Ring Resistor Relay Relay Flasher Buzzer Box Box Fuse Box Bridge Fuse (7.5A)

170000

-_:, -'

! .

;

~r1 ~_.l~

01 I

! J

ELECTRICAL CONTROLS (STEER CONSOLE) Item

Qty.

18 19 20 21 22 27 28 29 30 31 32 33 34 35 36 37

1 1 I

1 1 6 2 4 2 8 9

2 1 9 10 1

Part No

4510380 4159769 4506145 8403481 0012860 0053946 0053949 0053962 6702166 1983571 0063831 0057123 8403761 8403777 8403772 4138826

Description

Fuse (25A) Terminal Block Cover Clamp Bolt (M6 x 30) Bolt (M4 x 10) Bolt (M4 x 16) Bolt (MS x 10) Bolt (MS x 25) Screw Nut Nut Washer Washer Washer Tie

104

170001

+'-II--- 33

2 11-15

6,23,26 4,23,26

27.28 ---1--H-'~ 10 ---1--1++4--0

16-20 ---+--H....!?r-1: 21,22 ---+-++-1

INSTRUMENT PANEL Item

Qty.

1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 20 21

1 1 1 1 1 1 1 1

105

1 1 1 1 1 4 4 5

Part No

4507364 4507365 1983804 1960635 1960640 1960639 0264883 0936482 0264884 1950197 1950198 1950199 1951844 1951819 1950204 1951828 1950210

Description

Housing Panel, Instrument Gauge, TIC Temperature Gauge, Fuel Ampmeter Hourmeter Switch, Flasher Switch, Light Switch, Light Frame Frame Washer Decal Cord Cover Gasket Cover

170001

6,23,25 27,28 ---I--+-I-L,s:;-(:::.J

4,23,26

10 ---I--t+-i-'!--O 16-20 ----l-...j...4..!:::,...,-

21,22 ---1--1-+-1

INSTRUMENT PANEL Item

Qty.

Part No

22 23 24 25 26 27 28 33 34

5 -4 3 3 4 4 4 1 REF

1950211 1950201 1950202 1951829 1991216 1939108 1403806 1950171

Description

Gasket Frame Cover Seal a-Ring Plug Bulb Circuit Board Switch Assembly (See Group l70000)

106

~TROIAN

170002

Item

Qty.

1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 1 2 1

107

1 1 8 1 4 1 2 2

BATTERY/INSTALLATION Part No

4510786 4509508 4509507 4177452 4177453 8464647 0092278 0625547 4506555 0056659 0057130 0057127 8408960 8403763 4137240 8475948

Description

Wire Assembly Wire Assembly Wire Assembly Frame Assembly Plate Battery Cap Molding (28" Lg.) Plate Bolt (M10 x 25) Nut Nut Washer Washer Washer Locknut

<§PIRDIAN

170003

LIGHTS/BACK-UP ALARM/HORN

Item

Qty.

2 2 2 2 2 2 2 2 1 2 2 1 1 1 2

2 2A 3 3A 3B 3C 4 5 6 7 8 9 10

Part No

4607690 4609296 4607691 4609297 2089483 2061182 4613878 4619985 2110152 1991738 8007784 0936602 4160262 4160298 4160300

Description

Stop/Tail light Bulb & Lens Assembly Light, Directional, Rear Bulb Lignt, Directional, Front Bulb Lens, Red Lens, Amber Back-up Alarm Headlight Bulb Horn Terminal Block Cover Pin, Plastic

108

<Pi>TAOIAII

200000 21

/~---

SHEET METAL & SHROUDING Item

Qty.

1 2 3 4 5 7 14 17 19 21 22 23 24 26 28 29

1 1 1 1 1 1 1 1 1 12 11 3 4 1 1 9

109

Part No

4505096 4505450 4506917 4506918 4505097 4504785 4504802 8439486 0012966 0054379 7121016 0056661 0055098 4155633 4155509 0057127

Description

Rear Cowl Assembly Hood Assembly Grating, LH Grating, RH Panel Support, Cowl Latch Spring Bolt (M12 x 35) Bolt (M6 x 16) Bolt (M10 x 20) Bolt (M10 x 30) Bolt (M10 x 40) Nut Nut Nut

200000

/0-.+1-- 24

2 5 36

SHEET METAL & SHROUDING

Item

Qty.

31 32 33 35 36 37

11 12 16 AR AR AR

Part No --

1418651 8408995 8408991 0625547 4510371 1220469

Description

Washer Washer Washer Molding (895 mm) Molding (3.540 m Total) Molding (1. 260 m Total)

110

220000

.10

4 7

FENDER GROUP Item

Qty.

1 2 3 4 7 9 10 11 12 14 16 17 18 20

1 1 1 1 2 3 4 4 4 4 4 8 7 AR

Part No

4178941 4178942 4509516 4509517 2205131 7121016 0056661 0063310' 0012966 0057127 1418651 0119517 8408991 0766126

Description

Fender Assembly, LH Front Fender Assembly, RH Front Fender Assembly, LH Rear Fender Assembly, RH Rear Mud Flap Bolt (M10 x 20) Bolt (M10 x 30) Bolt (M12 x 20) Bolt (M12 x 35) Nut Washer Washer Washer Molding (23" Lg. )

111

230000

FUEL TANK/MOUNTING Item

Qty.

1 2 2A 3 4 5 8 9 10 11 12 13 14 15 16 18 19

1 1 1 1 1 2 3 2 1 1 1 1 1 3 3 6 6

Part No

4505477 0001503 4619647 2306044 0074981 4505415 0017525 0010589 8411441 8436286 0010562 0013481 0010452 1537859 1421902 4149916 0054379

Description

Tank Assembly Cap, Fuel Key Strainer Sensor, Fuel Level Tube Nut Seal Plug Nut Plug Cap Seal Bolt (M16 x 120) Washer Seal Bolt (M6 x 16)

112

25 0000

WHEEL/TIRE ASSEMBLY (ALSO SEE OPTION SECTION) Item

Qty.

1 1 1 1 1 1 1

1 2 3 4 5

Part No

4177581 4177582 2505294 4109416 4109316 4109417 4109373

Description

Wheel/Tire Assy. (20.5-25,12 PR (L2) (LH) Wheel/Tire Assy. (20.5-25,12 PR (L2) (RH) Rim Assembly Seal Valve Assembly Adapter Tire

114

260000

<e>TROIAN

14 55

I 3D

Th." i I 37H~"

33 1 38 36 ' , 3 2 28

CAB ASSEMBLY

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

115

Qty_

1 1 AR AR· AR AR

1 AR AR

1 2 1 2 8 1

Part No

4503961 8478134 8478138 8480028 8480029 8478141 8480030 8478143 1444916 8480031 8478145 8480032 8480033 8478148 8478149

Description

NOTE: For Door Assemblies, See Group 260100 & 260200. Cab Assembly Window, Rear Molding, Glass Molding, Door Molding, Door Molding, Windshield Connector Molding, Door Molding, Door Mat Injector Housing Gronunet Gronunet Harness Assembly

~92 J

260000 100 101

-S

I 30

-L

~92 J

r•

--;.<~--r-

r·f-.. i I 1

38371~.,.;

36.1 28 35

CAB ASSEMBLY Item

aty.

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

12 2 1 2 1 1 2 1 1 1 1 1 4 1 1 2 4

Part No

8478150 8478151 1624400 8480034 8480035 8464926 1444915 1444917 1444920 8478157 8480039 8478158 8478202 8478161 8480904 8480905 0118628

Description

Clamp Strip Wiper Motor Spacer Spacer (Option) Wiper Motor (Option) Bumper Bracket Clip Bolt Snap Ring Cover Washer Lock Plate Windshield Glass, Side Windshield Bolt

116

260000

~92 J

~ .e-17

~1 20

~...-.-..~ J

4-1460 Ig.

51 , - 48

49:360 Ig.

5O-~...J -il.!-J.,- I 53 35

I 30

T'h~ I

371-~.,.,

38 36 '...,

33 1 32

'35 51

-lc:.

"..-r-~

67=350Ig.

Lr 64

~_96

97-1

~ 65

CAB ASSEMBLY Item

Qty.

33 34 35 36 37 38 39 40 41 42 43 44 45 46 48 50 51

4 4 6 4 4 4 1 1 1 2 1 1 1

117

1 1 1

Part No

8478175 8478166 8478167 8480336 8476065 8478168 0750218 1590282 1520368 1520366 8464931 8464930 8413110 8478169 8478170 8478173 1444921

Description

Washer Cap Ring Washer Nut Cap Blade, Wiper Arm, Wiper Nozzle' Clamp Arm, Wiper (Option) Bearing (Option) Blade, Wiper (Option) Hose Lock Plate Cover Lock

260000 100 101

,.,.l

~92 ~

4-1460 Ig.

I- 48 49:360 Ig. 50~~ J~-+-

~~r.y~ 35

-lc:.

67:350 .Ig.

Lr 64

~_96 97-1

CAB ASSEMBLY Item

Qty.

52 53 54 56 57 58 59 60 61 62 63 64 65 66 67 68 69

2 1 1 1 1 2 2 1 AR

1 3 1 1 1 AR

1 1

Part No

0053984 8479591 0867664 8480044 1979912 8478183 1520318 8480046 8478144 8478180 0867664 8480048 8480049 8480050 1444919 8476065 8480052

Description

Bolt Washer Bolt Hook Cover Roller Snap Ring Molding Seal (1.4 M) Cover Bolt Reservoir Pump, Windshield Washer Wire Assembly Hose Nut Bracket

118

260000 100

.- ~

101 12

~92

-S 21 20

31 4~1460 Ig.

22 , - 48

49:360 Ig.

50-~ ...l-~.....

'i~1 135

53 35

I 30

lr-....-'!of.t;I I i

37 1 38 I 36 28

33 32

-lc.

,.-,--~ 67::350 Ig.

Lr 64

~_96

97-1

CAB ASSEMBLY Item

Qty.

70 71 89 90 91 92 93 95 96 97 98 100 101

1 2 1 1

119

3 2 3 1 1 1 1 1

Part No

8480053 8480054 8480072 8480073 1444922 1991152 8480074 8480076 8480077 8480078 8480079 1991152 0665042

Description

Mirror, Inside Mirror, Outside Bracket Decal Grommet Light Assembly (Option) Wire Assembly (Option) Grommet Insulation Insulation Insulation Light Assembly (Option) Washer

4.iP

TROJAN

260100

_ _ 35

~__ 34

, -,.. ...... 1

.... -r~

. 4,

5 7

i--e....... ~.ll

rUlJ 75

L_+J

AI :----'~----" Ir .'. ds. . --~~~L 25 26

28:

~-.~'t~ I I 1 ~.

~ ,

I•

16 19 4

G-L I I

\ 4-

.~ 18 r·~ 23 .-!If

L:_:--.J ~~L 1~

!!; I,l

\\ \ \\11\\

III \

~1-

i.12

1 I

,-14

~~'-.:..,.;

15-1:'

I. . 20-1I

22-e

DOOR ASSEMBLY (R.H. ) Item

Qty,

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18

1 1 2 5 5 2 3 3 2 5 2 2 2 2 2 2 3

Part No

8478187 8478188 0054405 8478175 8478202 8478191 8478192 8475946 8478168 8478166 1444914 8478196 8478197 8478198 8478199 0055085 8478167

Description

Frame Assembly Glass Screw Washer Washer Spacer Washer Locknut Cap Cap Cylinder, Spring Spacer Clevis Pin Snap Ring Bolt Spacer

120

<$>TRDIAN

260100

r--L-"

&--e...

;. _ _ 35

I 1·........-C~34 I"

" 8

5 7

0-4 I I

7 5

'.[ ,lJjj

: t:

"AI

" I

.----_l___

.... , - ! . ..j

r ~ ~.~ 14J~' . I ~ It~ . 10

18 : 25 26

pl'

•

' I. I I ~L L:. ~~ 18 :-.

o-\l

~, 27 II

16 194

-:----J I

" -,

--!If 23,

i12

,.- 14

~i-.

21~

13~-~1·.l.i

20~. 15-'=' 11

20~ I 22-e

DOOR ASSEMBLY (R.H. ) Item

Qty.

19 20 21 22 23 24 25 26 27 28 29 34 35

2 4 2 2 2 1 1 1 1 1 1 2 2

Part No

Description

121

8480338 8480016 8407347 8476065 8480017 8480018 8478189 8478190 8478193 8478185 8480019 8478194 0013820

Washer Grommet Stud Nut Handle Handle Assembly (Incls. Shaft Spring Roll Pin Handle Gasket Spring Roll Pin

Items 25-28)

I '

260200 ._10 I

14 I

, -Q~-

--:S-

6 _

15 1

1--1. r--

~-J I 4

3 I

L.~--@:::::'t- 7

DOOR ASSEMBLY (L.H. ) Item

Qty.

1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 19

1 1 1 1 4 1 1 1 1 1 1 1 1 2 3 1 4

P~rt

1444911 8478181 1444912 8480020 0973537 8479944 8479945 0935177 4154864 8480022 1444913 8480024 8478214 8478215 8480025 8480026 8478220

Description

Frame Assembly Glass Housing, Door Latch Lock Assembly Screw Handle, Inside Handle, Outside Cotter Pin Set Screw Molding Bearing Bearing Bushing Seal Lug Rod Stop

122

260300

4i>TROIAN 77

.. , I

~' I

88=3500Ig.

CAB ACOUSTICS

Item

72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88

123

Qty.

1 AR

1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR

Part No

8480055 8480056 8480057 8480058 8480047 8480059 8480061 8480062 8480063 8480064 8478159 8480065 8480066 8480068 8480069 1979911 8480070

Description

Panel Tape (3250mm) Panel Light, Dome Bulb Panel Sun Visor Panel Panel Assembly (Incls. Items 81 & 82) Panel Cover Panel Panel Panel Panel Panel Tape (3500 mm)

~IROIAII 9

261300 8

FLOORPLATES/COLUMN CONSOLE Item

Qty.

1 2 3 4 6 8 9 10 12 13 14 15 16 17 18 19

1 1 1 1 1 1 1 5 2 2 1 1 8 4 4 4

Part No

4509432 4507527 4507269 4508554 4504600 4507826 4507827 8402121 1421902 0251354 0013016 8411114 0038680 1983571 0056650 8403761

Description

Floorplate Assembly Console Cover· Pin Cover Lining Lining Bolt Washer Cotter Pin Bolt (M12 x 190) Lever Washer Bolt (M5 x 12) Bolt (M6 x 10) Washer

124

261300 9

FLOORPLATES/CONSOLE Item

22 23 24 25 26

125

Qty.

1 AR

2 1 1

Part No

4509618 4510371 4509690 4509669 4506749

Description

Mat, Insulating Molding (8" Lg.) Mat, Insulating Mat, Insulating Mat, Insulating

26'1400

29, 27 126-®

~29 U

-30~ Gp-26 e ~ ®--25 25 j~30 ,._ <iI 30~ " '"'

12 -til---'

--- -'

CAB MOUNTING/FLOORPLATES Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No

Qty.

-2 2 8 2 2 4 2 2 2 2 1 1 1 1 1 1

REF 4507279 4502495 4502492 4506454 4504033 8408968 8408962 4155704 4155711 0157672 6220213 1655368 2661163 4510597 4510564 4510598

Description

Cab Assembly (See Group 260000) Sleeve Sleeve Insolator, Rubber Spacer Spacer Washer Washer Locknut Locknut Bolt (H24 x 220) Bolt (H2O x 200) Bolt (H2O x 180) Ashtray Floormat Floormat Insulation

126

261400

29-, IF---29 27 -126-® U .... 30~ ,?-26 EO

25~

&--25

:~30

30 -? ;.; '"' , .,"" 23 ....

.,..-

CAB MOUNTING/F-LOORMATS Part No

Item

Qty.

18 19 20 21 22

1 4 2 4 2

4507278 0053652 0012900 8408960 1418651

Insulation Bolt (M12 x 35) Bolt (M20·x 16) Washer Washer

23 24 25 26 27 28 29 30

1 1 2 2 3 3 2 2

4509721 4155683 8403761 8408995 0056659 1418651 7121030 0057125

Plate Nut, Cage Lockwasher Washer Bolt (M10 x 25) Washer (NI) Bolt (M6 x 25) Nut (M6)

127

Description

26 2200 11

13-~

SEAT GROUP Item

aty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 1 1 1 4 3 2 4 3 2 1 1 1 1 1

Part No

4506998 4507076 4510398 2695634 0056659 0766871 0053984 '8403763 8403762 8403761 1418651 4504609 4507367 4507368 8442808

Description

Console, Servo Support Seat Assembly Knob Assembly Bolt (M10 x 25) Bolt (M8 x 20) Bolt (M6 x 16) Lockwasher Lockwasher Lockwasher Washer Arm Rest Lining Lining Seat Belt Assembly (NI)

128

~IADIAN

290100

7,8

~25

LADDER/COVERS Item

Qty.

1 6 7 8 9 10 16 18 19 22 23 25 27 28 29

1 1 1 1 1 1 2 4 13 5 21· 3

129

AR AR AR

Part No

4505528 4505823 4505349 4505657 4505529 4507359 0056661 0056659 7121016 1418651 8408991 0057127 0750524 0766126 1220469

Description

Ladder Assembly Cover, Hydraulic Tank Cover, LH Cover, RH Cover, Fuel Tank Lug Bolt (M10 x 30) Bolt (M10 x 25) Bolt (M10 x 20) Washer Washer Nut Molding (34" Lg. ) Molding (22" Lg. ) Molding (21" Lg. )

290150

HEADLIGHT MOUNT ASSEMBLY Item

Qty.

1 2 4 5

1 1 6 6

Part No

4510745 4510746 0012966 8403764

Description

Mount Assembly Mount Assembly Bolt (M12 x 35) Lockwasher

130

~TAOIAN

30 0000 6

-i

30 31 17

HEATER GROUP

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

131

Qty.

1 AR AR

2 1 1 3 2 1 4 2 1 1 3 1 1

Part No

1960337 1939314 4139279 4506459 4506458 8464635 1939224 4501298 1960338 0589165 0900537 4506738 4506452 4506094 4506703 4506460

Description

Heater Assembly Hose (2 @ 71" Lg.) Hose (13" Lg.) Cable (33.5" Lg.) Cable (82.67" Lg.) Switch Button Hose Assembly Vent Clamp Clamp Lining Plate, Mount Lever Tube Tube

300000 6

.......

31 17

e-26

HEATER GROUP

Item

Qty.

17 18 19 20 21 22 23 24 26 27 28 30 34

4 1 1 3 3 3 10 2 1 1 1 1 1

Part No

8408323 0925495 0063296 0064618 0054399 4155508 8408958 0576154 ·0057125 4506805 4506806 7121030 0842815

Description

Clamp Bolt (M8 x 95) BOlt (M8 x 12) Bolt (M8 x 30) Bolt (M8 x 16) Nut Washer Fitting Nut Wire Assembly Wire Assembly Bolt (M6 x 25) Washer

132

~iRIIIAII

320500

~15

' .•

CD- 6 ........."

tBl- 5

~> I

HYDRAULIC TANK GROUP Item

Qty.

1 2 3 4 5 6

8 9 10 11 12 13 14 15

133

Part No

Description

1 1 1

4505405 REF 3239170 4134430 4132934 0945057

Hydraulic Tank Assembly Filter Assembly (See Group 320501) Breather Sight Gauge Nut Ball

4 4 2 3 1 1 1 1

0056661 8403763 1537859 1421902 1638412 4149771 0274141 0251843

Bolt M10 x 30) Washer Bolt (M16 x 120) Washer Plug Seal Bolt (M16 x 200) Nut

-1

3205.01

~5 3

2 6

FILTER ASSEMBLY Item

Qty.

1 1 1 4 4 4 1 1 1 1 1 1 1 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 .

J?art No

1937857 8519860 8476231 8407183 0011551 8408958 8412478 8412479 8476583 8519861 0013515 8475084 8475708 4149692 1696!45

DeScription

Filter Assembly Head, Filter Cover Stud Nut . Washer O-Ring Gasket Seat, Spring Magnet Bolt Seat, Element Spring Gasket Element (300 LIMine)

134

32 4000

MAIN HYDRAULIC SYSTEM Item

1 5 6 6A 6B 9 13 14 15 16 17 19 21 23 24 25 26

135

Qty.

--1 1 1 1 1 2 1 1 1 2 3 2 2 4

Part No

REF 4507716 4507558 4155391 4149231 4505841 1939273 4510405 0991061 4171225 1408124 4149356 4149227 0598103 0972093 8403389 8468541

Description

Control Valve Assembly (See Group 324003) Tube Assembly Manifold Plug O-Ring Flange Pump Assembly Valve Assembly, Priority Flange Fitting Gasket O-Ring O-Ring Plate Clamp Clamp Clamp

32 4000

MAIN HYDRAULIC SYSTEM Item

Qty.

27 28 29 32 33 34 35 36 37 38 39 40 41 43 44 49 50

2 3 8 1 1 1 2 2 1 1 1 1 1 AR AR

2 1

Part No

8468737 0598104 8403763 4507435 4168481 4507436 4507437 4175791 4506630 4507438 4507439 4507440 4507203 8410602 8410618 4133398 4506866

Description

Clamp Plate Loc kwas her Hose Assy.(82.67 Lg.)(To Emergency Lower) Hose Assy. ( 55 .12" Lg.) (To Cooler) Hose Assy.(55.12 Lg.) (To Cooler) Hose Assy. (2 @ 65" Lg.) (Valve to Bucket Cyl.) Hose Assy. (2@ 43.30" Lg.) (Valve to Hoist Cyl. Hose Assy. (47.25" Lg.) (Valve to LH Hoist Cyl. Hose Assy. (82.67" Lg.) (Pump to Valve) Hose Assy. (94.50" Lg.) (Valve to Manifold) Hose Assy. (98.50" Lg.) (Pump to Valve) Hose Assy. (45.28" Lg.) (Valve to RH Hoist Cyl. Hose (10.5" Lg.) Hose (31.5" Lg.) Reducer. Reducer

136

TROJAN

32 4000·

MAIN HYDRAULIC SYSTEM

Item

Qty.

51 52 57 58 59 60 61 62 63 64 66 68 69

6 2 6 6 2 3 4 2 4 2 1 1 2

137

Part No

1960771 8459802 0219125 7120043 0518100 0119726 0146917 0013431 0939137 7120024 0013486 0029010 4171369

•

Description

Adapter Fitting Bolt (MI0 x 75) Bolt (MI0 x 70) Bolt (M14 x 40) Bolt (M12 x 130), Socket Head Bolt (MIO x 55), Socket Head Bolt (MIO x 40), Socket Head Bolt (MIO x 30, Socket Head Bolt (M8 x 70) Bolt, Hollow (MIO x 1) Seal Washer

324001

SERVO CONTROLS

item

Qty.

1 4 5 7 8 9 10 12 14 15 16 18 19 22 23 24 25

1 1 1 1 AR AR

1 2 2 2 2 2 4 2 2 4 2

Part No

REF 4505817 4506151 1909995 0625547 4139279 4138826 4510391 4507185 4505577 4506061 0936072 8411012 0054399 0013441 '0063286 0054369'

Description

Manifold Assembly (See Group 324005) Plate Plate Servo Valve Assembly Molding (6" Lg.) Hose (22" Lg.) Tie Lever Hose Assembly (To Main Valve) Hose Assembly (To Manifold) Hose Assembly (To Main Valve) Adapter Adapter Bolt (M8 x 16) Bolt (M8 x 16) Socket Head Bolt (M6 x 18) Bolt '(M5 X 8)

. 138

32 4001

SERVO CONTROLS

Item

Qty.

27 28 31 32 33

4 4

139

4 2

Part No

0103548 0063814 8409029 8408958 0108094

Description

Nut Nut, Acorn Washer Washer Washer·

324002

SERVO HYDRAULICS

Item

Qty.

1 1A 1B 1C 10 2 2C 3 5 9 10 11 12 14 15 17

1 1 1 1 1 1 4

-2 1 1 1 2 7 3 1

Part No

4186143 4186248 3291569 4149276 . 4186249 4505839 7121003 REF 4505814 0718464 0036186 0012117 1652411 8403761 8464961 4189613

Description

Filter Assembly (Incls. lA, 6, 7, & 55) Body Element Seal Reducer Bracket, Hose Bolt (M8 x 16) Valve Assy. (See Group 3214004), Load.Sensing Plate Pump Assembly a-Ring a-Ring Test Fitting Lockwasher Tie Hose Assembly (23" Lg.)

140

324002

SERVO HYDRAULICS Item

Qty.

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

l' 1 2 1 1 1 1 1 1 4 1 1 1 1 1 1 1

141

Part No

4507191 4507192 4507193 4507449 4507450 4180066 4508154 4506067 4508155 '4508714 4500592 4508153 2490467 0984974 1185824 0108699 0249224

Description

Hose Assembly (67" Lg.) Hose Assembly (82.67 ". Lg.) Hose Assembly (2@111.25" Lg.) Hose Assembly ( 90 • 55" Lg.) Hose Assembly (139.89" Lg.) Hose Assembly (29.52" Lg.) Hose Assembly (53.15" Lg.)' Hose Assembly (47.24" Lg.) Hose Assembly ( 84.25" Lg.) Hose Hose Assembly ( 21. 25" ~g.) Hose Assembly (126" Lg.) Flange Elbow Elbow Tee Reducer Reducer

32 4002

SERVO HYDRAULICS Item

Qty.

35 37 38 40 41 43 46 47 48 49 50 51 54

1 1 3 1 1 3 2 2 2 4 3 4 4

Part No

1939034 1590810 1758369 0118227 8411012 1709424 0043050 0012900 0146078 0054399 0039172 6220337 1418651

Description

Fitting Elbow Tee Reducer Fitting Tee Bolt (M10 x 90) Bolt (M10 x 16) Bolt (M8 x 80) Bolt (M8 x 16) Bolt (M6 x 45) Bolt (M6 x 22) Washer

142

324003

CONTROL VALVE ASSEMBLY (MAIN) Item

Qty.

1 1 1 1 1 1 4 1 2 2 1 4 3 3 2 2

1 3 4 5 6 7 8 9 10 11 12 13 14 15 16

143

. Part No

4506520 4506659 4506860 4506861 4506788 4506787 4506786 4506955 4505502 4505503 4506781 4502881 4165760 4165754 4506785 4155388

Description

Control Valve Assembly Housing Spool, Hoist Spool, Bucket Housing Piston Seat, Spring Spring Spring Spring Spring Spring Spring Plug Snap Ring Plug

<§PIR""'"

324003

CONTROL VALVE ASSEMBLY (MAIN) Item

Qty.

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

3 3 4 4 2 4 1 1 2 1 6 5 4 1

1 2

Part No

4500855 4500849 6220233 0011136 4155389 '8441381 4506862 4149480 4149278 4149282 4149223 4149222 4149219 4149276 4133967 '0986982

Description

Piston Bushing Bolt MI0 x 45) (Torque 68 Nm) Ball Plug Seal Valve Assembly, Check . Quad-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Poppet Plug

144

~TR""N 3

32 4003 @-16 -~28

CONTROL VALVE ASSEMBLY (MAIN) Item

Qty.

33 34 35 36 37 38 39 40 41 44 45 46 47

1 1 1 1 3 2 2 4 4 4 1 2 1

145

Part No

8442404 4505505 4197732 4506867 4506866 4167831 0576863 0936072 8411012 0013441 4511159 4511160 4511162

Description

Plug Plug Plug Reducer Reducer Reducer Adapter Adapter Adapter Bolt (M8 x 26) Relief Valve ABsy. (230 Bar) , Main Relief Valve ABsy. (240 Bar) , Dump & Rollback Relief Valve ABsy. (270 Bar) , Hoist

324004

VALVE ASSEMBLY (LOAD SENSING) Item

Qty.

1 1 1 1 2 1 1 1 1 2 1 1

3 4 5 SA 6 7 10 11

Part No

4506378 4509821 4505873 4509823 4507093 4509826 4507092 4509827 1939568 4506374 1991570 450S163 1960068 1960066 00S6183 1638358

Description

Valve Assembly (Thru SIN Valve Assembly (SIN Housing (Thru SIN ) Housing (SIN Valve, Diverter(180 Bar) (Torque 47 Nm) (Thru Sil N Va~ve, Diverter(204 Bar) (Torque 47 Nm) (SIN Valve, Diverter (15 Bar) (Torque 47 Nm) Valve, Diverter(13 Bar) (Torque 47 Nm)(S/N Valve (Torque 47 Nm) Valve, Check (Incl's. Items SA) (Thru SIN Valve, Check (Incls. Item SA) (SIN ) Spring Valve, Check (Torque 10 Nm)(Thru SIN Orifice Plug Plug

146

324004

VALVE ASSEMBLY (LOAD SENSING) Item

Qty_

12 13 14

4 4 2

Part No

1633823 1633710 1633718

Description

Adapter Adapter Adapter NOTE: Items 2 & 3 Incl. Lead Seal (Items 15 & 16)

147

324005

MANIFOLD ASSEMBLY Item

Qty.

1 1 1 1 2 1 1 1 1 5 5

1 3 5 6 7

8 9 10 11 12

P.art No

4508954 4508953 4508952 4183821 0886886 1983888 1983889 1983890 1404066 0044335 0010589

Description

Manifold Assembly Manifold Tube Assembly Hose Assembly Ball Valve Elbow Tee Tee Tee Nut

Ferrule

148

333000

3RD FUNCTION HYDRAULICS (Option) Item

Qty.

A 1 3 6 7 8 11 12 13 14 18 19 20 21 24 25 26

1 1 1 1 1 1 2 2 2 2 1 5 3 3 1 2 2

149

Part No

4509318 4506156 4509120 3224909 1983307 0971899 4506061 4507193 4509316 4509317 1983889 8411012 1547923 1709424 0057013 0063304 0057026

Description

3rd Function Kit Valve Assembly Bracket Valve Assembly, Servo Plate a-Ring Hose Assembly Hose Assembly Hose Assembly Hose Assembly Tee Adapter Elbow Tee Bolt Bolt Bolt

4i>TAOIAN

333000

·3RD FUNCTION . HYDRAULICS (Option) Item

Qty.

28 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

2 2 1

2 1

2 2 1 2 2 4 4 2 2 7 2 5

Part No

4155508 4509436 4509501 4509689 3225369 3223254 0970565 1983493 8468546 8403482 8403526 8473857 0598549 8433952 8464961 4511560 3000187

. Description

Nut Reducer Bracket Plate Valve Assembly Sleeve Cap Valve Clamp Clamp Clamp Plate Plate Clamp Tie Hose Assembly Hose

150

· TAOIAN

333000

3RD Fu:NCTION HlDRAULI:C.S (Option) Item

Qty.

49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

1 1 2 1 1 1 1 2 2 2 2 1 1 1 2 2 2

Part No

4166811 4509667 4509312 4508170 4510921 4506867 8411314 4509914 0576863 0986261 0271500 1404066 1983889 1960771 0056662 0029136 0054405

Description.

Hose Assembly Hose Assembly Hose. Assembly Hose AssemblyHose· Assembly Reducer Adapter Reducer Adapter Elbow Tee Tee Tee Elbow Bolt' Bolt Bolt :

151

<9,iPTROIAN

333000'

. 3RD FUNCTION HYDRAULICS (Option) Item

Qty.

67 68 69 70 71 72 73 74 75

3 1 3 2 2 4 1 1 1

Part No

0055069 0055068 0039172 0530239 4155509 4155508 0936072 4506375 1939568

Description

Bolt Bolt Bolt Nut Nut Nut Adapter Valve Valve

152

610000

COUNTERWEIGHT

Item

Qty.

1 2 3 4

1 4 4 8

Part No

Description

4179623 0152438 4155728·-0152895

Counterweight Bolt (M30 x 220) Nut Washer

154

.TAD.UUII

650000

42 28

23 14

., 34

LIFT ARM & LINKAGE

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

155

Qty.

-1 1 1 1 1 1 4 2 2 2 1 2 2 1

Part No

REF REF 4179331 4504868 4199381 4504870 4179339 4179386 4175123 4178547 4127061 4127389 4504937 4169114 4165090 4175126

Description

Cylinder Assembly, Hoist (See Group 650002). Cylinder Assembly, Bucket (See Group 650001) Lift Arm Assembly (Incls. Items 45-50) Lever Assembly . Bellcrank Assy. (Incls. Items 51-54) Stop (Small) Pin Pin Pin Pin Pin Pin Stop (Large) Plate, Capture Plate, Lock Spacer

650000

~·9

42 28

23 14·

~ 34

LIFT ARMS & LINKAGE

Item

Qty.

17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33

1 4 6 2 2 2 8 8 2 4 4 6 1 2 6 2

Part No

4175125 4504090 4505065 4181506 4508399 0084736 4149103 4148999 8402858 4149111 0339668 7121016 0074055 6220395 1537859 1636656

Description

Spacer Spacer Spacer Shim Shim Bushing Seal Seal Seal Seal V-Ring Bolt (M10 Bolt (M20 Bolt (M16 Bolt (M16 Bolt (M12

x x x x x

20) 200) 160) 120) 100)

156

65 0000

TROIAN

'<::0-·9

LIFT ARM & LINKAGE Item

Qty.

34 36 37 38 42 . 43 44 45 46 47 48 50 '51 52 54

4 1 8 2 6 2 2 4 4 4 4 9 1 2 2

157

Part No

0034357 4155711 0251843 4155633 8403763 4504950 4125150 4179456 4179457 7121081 1251083 3300008 4504949 0012027 4125256

Description

Bolt (M12 x 30) Locknut Locknut Locknut Lockwasher Bushing Bushing Plate, Capture Spacer Bolt (M8 x 55) Nut Grease Fitting Bushing Snap Ring Bushing

650001

~25

e,..- 24

CYLINDER ASSEMBLY (BUCKET) Item

Qty.

A B 1 2 3 4 5 6 7 8 13 14 15 16 17 18

1 1 1 1 1 1 1 1 12 12 2 1 1 1 1 1

Part No 4504638 4613386 4504639 4178818 4504640 4179379 4155735 4155988 0034266 1421902 ·8403264 8473825 8407007 4149246 4149263 4149018

Description Cylinder Assembly Service Kit (Incls. Items 13-22) Body Assembly Stuffing Box Rod Assembly Piston Locknut (M56 x 4) Snap Ring Bolt (M16 x 55) Washer Ring, Guide Ring, Guide Seal Set a-Ring a-Ring Back-up Ring

158

65 0001

~25

te-24

CYLINDER ( BUC::':)EMBLY

Item

Qty,

19 20 21 22 24 25

1 1 1

.....

I-

159

·cc

Part No

Description

Back-up R'~ng Rin seaY' Slotted

8403015 8403577' 4149158 ·8403581 0017525 8411441

1 1

Wiper Nut Plug

-I

650002

TROJAN

CYLINDER ASSEMBLY (HOIST) Item

Qty.

A B 1 2 3 4 5 6 7 8 11 12 13 14 15 16

1 1 1 1 1 1 1 1 10 10 1 1 1 2 1 1

Par-f No

4506692 4611243 4506691 4178487 4179300 4174868 4155559 4155987 0271191 8409029 0047005 0012532 8412011 8402874 1431015 8403273

Description

Cylinder Assembly Service Kit (Incis. Items 14-23) Body Assembly Stuffing Box Rod Assembly Piston Locknut Snap Ring Bolt (M12 x 40) Washer Bearing Snap Ring Grease Fitting Ring, Guide Ring, Guide Seal Set

160

65 0002

CYLINDER ASSEMBLY (HOIST) Item

Qty.

17 18 19 20 21 22 23

1 1 1 1 1 2 1

161

Part No

4149235 4149424 4149050 8403016 8403018 4149150 8403017

Description

a-Ring a-Ring Back-up Ring Back-up Ring Ring, Slotted Seal, Assembly Wiper

659000

SIDE CUTTING EDGE

6890

BUCKET ASSEMBLY Item

1 2 3 4 5 6 7 8

Qty.

1 1 2 2 2 2 1 1

Part No

4607275 4607276 4606409 4606415 4606420 4179378 4125256 3300008

Description Size Cu. Yd. 3.0

Description Bucket Assembly Cutting Edge, Drilled Main Cutting Edge, Side Wear Plate Stop Block, Lower Ring, Retaining Spherical Bearing Grease Fitting

162

659000

SIDE CUTTING EDGE

6890

BUCKET ASSEMBLY (W/BOLT-ON CUTTING EDGE & JRB) Item

1 2 3 4 5 6 7 8 9

Qty.

1 1 2 1 2 2 10 10 2

Part No

Description

Size Cu. Yd. 4621215 4607276 4607522 4618679 4602548 4607272 2031624 2110881 4621270

3.5

Description Bucket Assembly Cutting Edge, Drilled Main Cutting Edge, Side Female JRB Adapter Cutting Edge,. Center Bolt-On Cutting Edge, Corner Bolt-On Nut Plow Bolt Wear Plate

164

~IRD.I"N

659100

BUCKET ATTTACHMENTS ATTACHMENTS

1 - 4620959 2 -'4621475 3 - 4619556 4 - 4618552 5 - 4618678 6 - 4621068 -

96" Forks W/Special Bellcrank JRB Hydraulic Quick Coupler 48" Forks W/JRB 48" Paddle Forks W/JRB 60" Forks W/JRB Snow Plow W/JRB

166

4.iPTRO.IAN"

ENGINE SECTION

~IROJAN ENGINE SECTION TABLE OF CONTENTS

GROUP

.mh

DESCRIPTION

0000 0001 0100 0300 1001 1002 1003 1'004 1005 1006 1007 1009 1010 1013 1014 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 1030 . 1031 1032 1033 1034 1035 1036 1037 1038 1039 1040 1041 1042 1043 1045 1046

Engine & Related Parts Damper Assembly Accelerator Llinkage Air Cleaner/Installation Crankcase & Components Oil Injection Nozzle Idler Gear Front Cover Front Cover Hardware . V-Belt. Tensioner Assembly End Cover ·Dipstick/Dipstick Tube Breather Locking Parts (Camshaft) Oil Pan Cylinder Body Vibration Damper/Pulley Crankshaft Flywheel Piston Rod Piston Cylinder Head Assembly Cylinder Head Cover Camshatt Assembly Rocker Arms & Related Parts Oil Pump Oil Cooler (Engine) . Relief Valve (Oil Pressure) Oil Filter Oil Cooler (Transmission) Lube Oil Suction Tube Oil Line Oil Delivery Pipe Fuel Injection Pump Oil Line . Injection P~p Drive Fuel Injector Fuel Filter Overflow Valve, Fuel Fuel Filter Piping . Injection Line Installation Fuel Pump Fitting Oil Line Return Overflow Pipe 'Air Intake Manifold

3 8 9 11 14 17 18 19 20 21 23 24 26 27 28 29 30 31 32 33 34 35 37 38 39 41 42 43 45 46 47 48 49

50 51 52 53 54 55 56 57 58 59 60 61

~iNOIAN GROUP

NO.

DESCRIPTION

PAGE

1047 1048 1049 1050 1051 1052 1053 1054 1055 1056 1057 1058 1059 1060 1061 1062 1063 1064

Locking Parts Air Cooling Blow~r Covers Blow,er Shield Air Cowling Exhaust Manifold Cover Turbocharger Turbocharger Lube Oil Line, Turbocharger Lube Oil Line, Turbocharger Alternator/Belt Alternator Mounting 'Starter V-Belt Failure warning Switch Oil Pressure/Temperature Switch Adapter Flywheel Glow Plug/Installation Hydraulic Pump Drive

62 63 64 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

07 0000 5

f37 " 49--ra 76

" n:;~33

V-

ENGINE &' RELATED PARTS Item

Qty.

1 6 C 1 1 \ 1 2 AR 3 1 4 1 5 1 6 1 7 1 8 2 9 1 1" 10 11 1 11A 1 lIB 8 12 B

Part No

1983328 4791585 4791586 4505694 4510252 4506618 4506622 4504416 4113162 4133376 0630773 4166281 4507958 7207712 6950025 0027482 REF

Description

Engine Assembly Gasket Set, Cylinder Gasket Set, Complete Engine Intake Funnel, Air Hose (260 MM) Elbow Tube Tube, Exhaust Support, Engine Fitting Support, Clamp Sleeve Clip Shaft, Propller Cross & Bearing Assy. Bolt Damper Assy. (See Group 070001)

07 0000 40

29J 51--:4'

·1

39-; .

!r 37 4 9 J 76

. O:~33 ~ ni

SS--rr.' _ .;..-::. .

56-::1f~

-~.--57

" 42 6-32

~'I

ENGINE & RELATED PARTS Item

Qty.

13 14 15 16 17 18 20 21 22 23 24 2S 26 27 28 29 30

1 2 2 1 1 1 3 3 5 AR

2 AR

1 1 5 4 6

Part No

4503619 8450184 0056661 4168562 3000039 0599811 1740341 4139697 8477087 4139533 4138826 1220469 4156209 7200022 0766871 8403763 8403761

Description

HuffIer Tube Bolt (H10 x 30) Brush Hose Clamp, Hose Clamp, Hose ,Tie Clamp, Hose Hose (2250 MM) Tie Intake Funnel Rubber (1300 MM) Seal, Lead Wire, Locking Bolt (M8 x 20) Lockwasher Lockwasher

070000

29J

51 --::-cf

39;' ,1 55

t ..

~~.

ENGINE & RELATED PARTS Qty.

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

4 4 2 2 4 2 2 1 1 4 4 4 8 1 1 2 4

Par-t No

8409034 4155633 0056864 0054837 0056668 0055117 7120081 0536600 0067975 0056655 0054379 0047011 0056707 0054405 0063704 8433940 0057125

49-1 76

rr:;~33

Item

1r 37

Description

Lockwasher Locknut a-Ring a-Ring Bolt. (M12 x 25) (Torque 71 Nm) Bolt (M12 x 95) (Torque 71 Nm) Bolt (M12 x 120) (Torque 71 Nm) Bolt (M12 x 16) Bolt (M10 x 60) Bolt (M10 x 16) Bolt M16 x 16) Support, Engine Bearing Bolt (M10 x 25) (Torque 48 Nm) Bolt (M8 x 25') Washer Clamp Nut

07 0000 40

29J

--::-ct

39;'·1 55~. . 56:::tf:"---- . .---~57

ENGINE & RELATED PARTS Item

aty.

48 49 50 51 52 53 54 55 56 57 59 60 61 62 63 64 66

3 4 1 7 8 4 12 1 AR

1 4 AR

1 1 1 7 2

Part No

0057127 0216974 8408951 1418651 8402045 0063316 8408960 4502180 0650553 8408991 1416510 3000026 0725335 8403482 0054399 8403762 0118539

Description

Nut Washer Washer Washer Bolt (3/8-24 x 45) (Torque 57 Nm) Bolt (M12 x 45) (Torque 71 Nm) Washer Spacer Hose (17" Lg. ) Washer Bolt (MI0 x 25) Hose (30" Lg. ) Clamp Clanip Bolt (M8 x 16) Washer Nut

07 0000 40

29J

51~

39-;.I.,. 55

-ce. ' _ .~

56-::1f' .-"..,--57

~'I ~

. 52

'(., :\.

~11 i, '\\;)\ y. I .,..

~,~,

",'

......

______

43~'--

ENGINE & RELATED .PARTS Item

aty.

Part No

8468780

Description

Clamp

07 0001

TROIAN

6-4--+-+

DAMPER ASSEMBLY Item

Qty.

1 1 1 1 1 1 8 12

2 3 4 5 6 7

Part No

8411528 0898315 7381341 7394462 7394463 7398498 6220101 4154858

Description

Damper Assembly Drive Ring Assy. Element Disc, Friction Ring, Friction Flange Bolt, Socket Head Bolt, Socket Head

070100

19 8

,-- /

,.----'

,./"'"

. rp i

.1 - - - - '

1 2 3 4 6 7 8 9 10 13 14 16 17 18 19 22 23

1 1 1 1 1 1 1 1 2 1 1 1 2 2 2 4 3

Part No

45069.58 4165474 4506076 8406187 2114181 1960327 1960559 4142533 7412021 8400972 8408323 8414759 8403762 8403761 4160112 '8408995 0063707

Description

Bracket, Mount Lever Plate Knob, Cable Pedal, Accelerator Cable, Accelerator Cable, Shut-Down Spring Bellows Pin, Clip Clamp Yoke Lockwasher Lockwasher Nipple Washer Washer

ji"

~ .

28~:._'

~213

"9.-

$-;'~' 17 27

:t 3

~ !f." . 16

ACCELERATOR LINKAGE Qty.

,,28 18

~.'

!I.

'-",

Item

\--./

tAD~ 1£

~ ~ ~14.

07 0100

............

;==

-j

~ 10

~22

ACCELERATOR LINKAGE Item

Qty.

26 27 28 29 30 32 33 34

2 3 3 2 4 2 4

Part No

0766539 0057013 7121030 0054383 0063290 0057125 0063794 4155661

Description

Bolt (M8 x 80) Bolt (M8 x 20) Bolt (M6 x 25) Bolt (M6 x 20) Bolt (M6 x 12) Nut Nut, Acorn Nut

~iROJ.AN

07 0300 6

AIR INTAKE SYSTEM (AIR CLEANER) Item

Qty.

1 2 3 4 5 6 6A 6B 6C 7 8 9 10 11 12 14 15

2 1 1 2 1 1 1 1 1

1 1 1 5 1 AR

Part No

4508441' 4507631 4507667 4155509 8450486 0524529 0746349 0746351 4608739 8406361 4139721 4784040 4508444 0725334 0589165 0744276 0970513

Description

Mount Clamp Assy., Air Cleaner Tube Assembly Tube Nut Air Cleaner Assembly . Pre-Cleaner Bowl Cover Nut, Wing Hose (550 MM Lg.) Hose Elbow Tube Clamp Clamp Hose (500 MM Lg.) Indicator

07 0300 6

f~\ ,

AIR INTAKE SYSTEM (AIR CLEANER) Part No

Item

Qty.

16 17 18 19

1 1 2 5

4133397 0559120 0057127 0056655

Fitting, Hose Fitting, Hose Nut Bolt (MI0 x 16)

22 23 25 26 27 28 29 30 31 32 33 34

2 2 6 1 1 1 1 1 1 1 1 1

0056663 0080731 1418651 8408991 0244609 4173668 4508443 0124910 1426098 4608739 4508443 6950663

Bolt (MI0 x 40) Spacer Washer Washer Nut Sleeve Hose Element ·(Small) Element (Large) Nut, Wing, Outside (NI) Nut, Wing Inside (NI) Cup (NI)

Description

AIR INTAKE SYSTEM (AIR CLEANER) Item

Qty.

13 .

Part No

4155509

Description

Nut (NI)

07 1001

:..;t:3 30

~ '--

CRANKCASE & COMPONENTS Item

Qty.

1 2 3 4 5 6 7 7A 7B 7C 7D 7E 7F 7G 8 9 10

1 1 6 14 14 14 7 AR AR AR AR AR AR AR

1 7 7

Part No

8480194 1443533 1443534 4797075 8480207 8480208 4789346 4789347 4789348 4789349 4789350 4789351 4789352 4789353 4790837 4790839 0784002

Description

Crankcase (Incl. Items 2~6, 8-13, 21-30) Cap, Bearing Cap, Bearing Washer Bushing Bolt Bearing, Main Bearing, Main (74.75 MM) Bearing, Main (74.50 MM) Bearing, Main (74.25 MM) Bearing, Main (74.0 MM) Bearing, Main (73.75 MM) Bearing, Main (73.50 MM) Bearing, Main (74.75 MM) Bushing Plug Plug

~TRII.IAN.

071001

111~

....../~

...

:..x3 30

CRANKCASE & COMPONENTS Item

Qty.

11 12 13 14 14A 14B 14C 140 15 15A 15B 15C 150 16 17 18 19

7 1 2 .. 1

AR AR AR

1 1 AR AR AR AR

1 1 1 8

Part No

7832913 4790840 4790841 4791225 47912"34 4791235 4791236 4791237 4791226 4791238 4791239 4791240 4791241 4788605 1434434 4795724 7121023

Description

Seal Washer Bushing Ring, Thrust Ring, .Thrust Ring, Thrust Ring, Thrust Ring, Thrust Ring, Thrust Ring, Thrust Ring, Thrust Ring, Thrust Ring, Thrust Cover Seal, Shaft Gasket Bolt

(3.25 MM) (3.50 MM) (3.75 MM) (4.0 MM) (3.25 MM) (3.50 MM) (3.75 MM) (4.0 MM)

071001

17 9

111~

....../I!>

CRANKCASE & COMPONENTS Item

Qty.

20 23 24 25 26 27 28 29 30 103

8 2 1 5 5 5 5 1 2 1

Part No

1500005 0764522 2162092 0795014 4790890 0771011 2162170 4790842 2439048 0796516

Description

Washer Plug a.-Ring Plug Washer Plug Seal Defector Rivet Compound, Sealing

<9#>TROIAII

071002

OIL INJECTION NOZZLE (Piston Cooling) Item

Qty.

1 2 950

1 1

Part No 4188607 4788608 4789310

Description

Nozzle O-Ring Compound, Sealing

071003

IDLER GEAR INSTALLATION Item

Qty.

1 2

1 1 1 1 1

4 5

Part No

6220256 4784297 4784298 4785715 4790875

Description

Bolt Pin Bushing Gear, Ring Bushing

071004

FRONT COVER Item

Qty.

1 2 3 4 4A 6

1 1 1 1 1 3 1

Part No

2434022 4201124 0797762 7121046 1572071 8708360 4784007

Description

Sleeve, Tension Seal, Shaft (0 & K 1424404) O-Ring Bolt Loc kwas her Compound, Sealing Cover

071005

FRONT COVER HARDWARE Item

Qty.

1 2 3 4 5 6 7 8 9 10

1 3 1 1 1 1 16 4 4 1

Part No

Description

7121122 1500062 7120044 1572075 7120027 1572071 1581012 6220018 1574054 7120024

Bolt Washer Bolt Washer Bolt Washer Washer Bolt Washer, Lock Bolt

071006

V-BELT TENS lONER ASSEMBLY Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 23

1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1

Part No

4784124 4784125 4787752 4787753 4787754 -4787755 4787756 4791213 7120041 4785736 1500008 1251006 4788760 6711113 4791050 4784126 4785650

Description

Tensioner ABsy., V-Belt Tensioner Sub-Assy., V-Belt Pulley ABsy., V-Belt Pulley, V-Belt Bushing Washer Bushing Bearing, Ball Bolt Washer, Thrust Washer N:ut Cover Screw . Gasket Lever Cover ABsy.

071006

V-BELT TENS lONER ASSEMBLY Item

Qty.

24 25 26 27 28 30 31 32 33 34 35 35A

1 2 1 1 1 1 3 2 2 1 1 1

Part No

4785738 4788764 4788765 4788766 4788767 2434013 4199959 4787771 1747032 4788769 4788770 4785651

Descripti~n

Cover, Bearing Bushing Spring, Elbow Shaft Disc Roll Pin Washer Washer Snap Ring Spacer Seal, Shaft Washer, Thrust

~TROJAII

071007

'@ 2 o ~

END COVER

Item

Qty.

1 2 3 4 5 6

3 2 1 ,1 1 1

Part No

4797076 1251005 0797762 7121048 4788713 4788714

Description

Washer Nut a-Ring

Bolt Stud Stud

071009

.~ 21~

17 15

~~6 14

~ DIPSTICK/DIPSTICK TUBE Item

Qty.

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19

1 1 1 1 3 3 1 1 2 2 1 1 1 1 1 1 1

Part No

0047691 4790831 4797640 7121019 1251004 1572069 4789578 4789579 4791250 7121004 4791251 1500003 4789422 1629009 1630009 4790834 4791253

Description

Clamp, Hose Bracket Clip Bolt Nut Lockwasher Bracket Assembly Clamping Assembly Spacer Bolt Hose Washer Adapter Nut, Union Ferrule Sleeve Plate

071009

11~~

~:::..::.::.

--=::;~---.....

C",-,

...-...-...-'

• ..-.-'.

!! \ . --....- ..-~-~ .

~:~~

\'~

~.-

17 15

~~6 14

~ DIPSTICK/DIPSTICK TUBE Item

Qty.

20 21 22 23

1 1 1 1

Part No

4791254 4788657 4789581 4795810

Description

Clip Clamp, Hose Dipstick O-Ring

'~ 23

071010

31 I

ENGINE BREATHER Item

1 2 3

4 5 950

Qty.

1 1 1 1 1 1

Part No

4787749 4791219 4791220 4790251 4791221 4789310

Description

Pot, Breather Plate Hose Tie, Hose Tie, Hose Compound, Sealing

071013

LOCKING PARTS (CAMSHAFT) Item

Qty.

1 2 3 4 5 6 10 11

1 1

1 1 1

1 1

Part No

2162176 2162112 4790881 4790880 0771001 4790882 4791243 4795727

Ring, Sealing Ring, Sealing Bushing Spring, Compression Plug Plug Cover Assembly (Incl. Item 11) Gasket

Description

OIL PAN Item

Qty.

2 1 4 26 5 1 6 1 7 1 8 27 9 1 10 2 11 2 12 1 103 AR

Part No 0797276 4154781 6220012 0916839 4791262 1546013 4784044 2162105 4791613 4791538 0796516

Description Bushing Bolt Bolt Guide, Deflector Gasket Washer Pan, Oil Ring, Sealing Plug Gasket Sealing Compound

071016

CYLINDER BODY Item

Qty.

1 2 3 4 5

1 2 3 1 1

Part No 1433330 4790886 4200852 4786521 4786522

Description

Cylinder 102.0 MM) Shim (.20 MM) Shim (.5 MM) Shim (.8 MM) Shim (1. 0 MM)

4iP

071017

TROIAN

VIBRATION DAMPER/PULLEY Item

Qty.

1 2 3 4 5 6

1 1 8 1 1 8

Part No

4790946 4795753 6220111 4791267 4789356 4790891

Description

Bolt Washer Bolt, Socket Head Pulley Vibration Damper Washer

071018

CRANKSHAFT Item

Qty.

1 2 3 4 5

1 6 12 12 6

7 8 9

1 1 1

Part No

4791269 4791476 6220260 4797077 0795014 4790890 2434216 0764557 1435416

Description

Crankshaft ASsy. (Incl. Item 2-9) Counterweight Bolt Washer Plug, Locking Disc Roll Pin Gear Pin, Roll

071019

FLYWHEEL Item

Qty.

1 2 3

1 1 10

Part No

4790892 4790893 7122205

Description

Flywheel Gear, Ring

Bolt

071020

TROIAN

PISTON.ROD Item

Qty.

1 2 3 4 4A 4B 4C 40 4E 4F 5

1 1 1 1 1 1 1 1 1 1 2

Part No

4791272 4791274 4791275 4791273 4789357 4789358 4789359 4789360 4789361 4789362 8480090

Description

Rod Assy., Connecting Pin Bushing Bearing Shells (66.0 MM) Shells, Bearing (1) (66.75 MM) Shells, Bearing (2) (66.50 MM) Shells, Bearing (3) (65.25 MM) Shells, Bearing (4) (65.0 MM) Shells, Bearing (5) (64.75 MM) Shells, Bearing (6) (64.50 MM) Bolt

071021

PISTON Item

Qty.

1 AR

2 3 4

1 2 1 AR

1 AR

Part No

4785654 4785658 4791284 1747020 4785655 4785659 1440029 1440030 4785657 4786562 1440029 4785661

Description

Piston Assembly (102 MM) Piston Assembly (102.5 MM) Pin Snap Ring Ring Set, Piston (102 MM) Ring Set, Piston (102.5 MM) Ring, Piston (102 MM) (T) Ring, Piston (102.5 MM) (T) Ring, Piston (102 MM) (M) Ring, Piston (102.5 MM) (M) Ring, Piston (102 MM) (D) Ring, Piston (102.5 MM) (D)

071022

INOIAII

~6 .... II

CYLINDER HEAD ASSEMBLY Item

Qty.

1 2 3 4· 5 6 7 8 9 10 11 13 14 16 17 18

1 3 2 2 4 2 1 1 1 3 1 2 2 4 2 1

Part No

8480209 0844159 4795735 0796990 1796989 4790920 4784003 4784311 0844170 1251005 1251006 4790921 4149778 4786932 4786933 4790922

Description

Cylinder Head Assy.(Incls. 2-9, 21-24) Stud Bushing Seat, Spring Wedge (Half Cone) Spring Valve, Exhaust Valve, Intake Stud Stud Nut Plug O-Ring Bolt Washer Clip

071022

CYLINDER HEAD ASSEMBLY Item

Qty.

19 21

1 2 2 2 1 1 1 1 1

AR AR AR

24 25

2 1

Part No

4790923 4790934 4790936 4790926 4790925 4790930 4790931 4790932 4784312 4784313 4784314 4784315 4795734 1431336

Description

Washer Guide, Valve (15 MM) Guide, Valve (15.25 MM) Guide, Valve (15.50 MM) Ring, Seat Insesrt (40.16 MM) Ring, Seat Insert (40.26 MM) Ring, Seat Insert (40.36 MM) Ring, Seat Insert (40.46 MM) Insert, Valve Seat (46.66 MM) Insert, Valve Seat (45.76 MM) Insert, Valve Seat (45.86 MM) Insert, Valve Seat (45.96 MM) Snap Ring Spacer

071023

TROJAN

CYLINDER HEAD COVER Item

Qty.

1 2 3 4 5 6

1 1 1 1 1

Part No

7121048 4794785 1500005 0796767 4790690 4784365

Description

Bolt Seal Washer Gasket Cover Adhesive

071024

<Q>TROIAN

CAMSHAFT ASSEMBLY

Item

Qty.

1 2

1 1 1

Part No

4788601 4790938 4790939

Description

Camshaft Washer Bolt

071025 18

16 8 13 7 \ ,17 /

7t"~ .~!:~ I

~~10

~13

20~@~ 2

~ 9

. ROCKER ARMS & RELATED PARTS Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18

2 2 4 2 2 1 2 2 2 2 1 2 2 1 1 1 1

Part No

4790940 0207743 0796838 0796983 4798332 0796988 4201130 0842024 1251006 4200851 4201110 1572075 4201109 0795144 0746972 4790941 1251004

Description

Tappet, Valve Rod, Push Seal Washer Spring Tube Washer Stud Nut Bushing Bracket, Rocker Arm Lockwaher Rocker Arm (Incls. Items 15-20) Screw, Adjusting Nut Nozzle Nut

071025

ROCKER ARMS & RELATED PARTS

Item

Qty.

19 20

1 1

Part~ No

4790942 4786526

Description Pad

Bushing

071026

OIL PUMP Item

Qty.

1 2 3 4 5 6

1 2 2 1 1 1

Part No

4789547 4788609 6220344 4788610 4788611 4788612

Description

Pump Assy., Oil (Incl. Items 4-6) Washer Bolt Cover a-Ring Bolt

·<Q>TROIAN

071027

3@ "0

{rJ 13~

~ !

'~'._/

OIL COO~ER INSTALLATION (ENGINE) Item

Qty.

1 2 3 4 6 7 8 9 10 13 14 15 16 17 18

1 1 1 1 1 1 2 3 1 1 1 1 1 1 1

Part No

4786548 4799305 4791540 2162190 7120361 1500065 1433333 4791315 4791316 4799306 0771001 2162183 0771017 2162010 4786550

Description

Oil Cooler Assy.(Inel. Items 2,3,4 & 13) Piston, Valve Plug O-Ring Bolt Washer Gasket Lug Lug Spring Plug a-Ring Plug O-Ring Piston Assy.

071028

RELIEF VALVE aIL PRESSURE Item

Qty.

1 2 3 4 5 6 8 10 12 13 14 15 16 17 18 19 20 21

1 1 4 2 2 1 1 1 2 3 2 1 1 1 1 1 1 1

Part- No

4791541 4794539 2162170 7120341 1500008 0480003 0771020 4791543 4791553 2162051 2162014 1403993 4791545 4-790229 4785670 4792597 4791549 7120008

Description

Hose Assembly Fitting, Hollow Bolt Washer, . Sealing Bolt Washer Bolt, Banjo Plug Adapter Adapter a-Ring -a-Ring Spool a-Ring Lever Adapter Piston Spring Bolt

071028

<9i>TROIAN

RELIEF VALVE OIL PRESSURE Part No

Item

Qty.

22 23 25 26 28 33

1 1 2 2 1 1

4155218 4785668 7121038 1500003 4155952 1437845

4786392

Description

Plug Bracket Bolt Washer Roll Pin Valve, Oil Control (Incl. Items 1-3, 8, 10, 12, 13-23, 25, 26, 28, & 37) Service Kit

071029

OIL FILTER CARTRIDGE Item

Qty.

Part No

4134377

Description

.Cartridge, Filter (Wrench-4182808)

071036

~ . W5

10 ~..

•

~" ! y4 ~~3 ro-8

o·~

OIL COOLER (TRANSMISSION) Item

Qty.

1 2 3 4 5 6 7 8 9 10 11

1 1 4 2 2 2 4 2 1 2 2

Part No

4791319 4791319 0796508 7120040 7120046 7120038 1251222 1500065 4784012 2162183 0771001

Description

Bar, Mount Bar, Mount Spacer Bolt Bolt Bolt Nut Washer Cooler, Oil Ring, Sealing Plug

071031

) ('

LUBE OIL SUCTION TUBE Item

Qty.

1 2 3 4 5

1 1 1 2 2 2 2 2 2

7 8 9

Part No

4791326 4791327 4791328 7121047 1572071 7121019 1553004 1251004 4791329

Description

Line, Oil Fitting Ferrule Bolt Washer, Lock Bolt Washer, Lock Nut Clamp

071032

tr S'i

, ,"" ...............

@I,

-- .... ... ............

................. .........

~~ ~

OIL LINE INSTALLATION (Oil Cooler) Item

Qty.

1 2 3 4 5 6 7 8 9 10

2 1 1 1 1 1 1 1 2 2

Part No

4791323 4791324 7120026 1572071 7121038 1251004 1572069 1440379 4201182 1440378

Description

Clamp, P,ipe Tube Bolt Lockwasher Bolt Nut Loc kwas her Tube Ferrule Adapter

071033

2 '

OIL DELIVERY PIPE Item

Qty.

1 2 3

1 2 1

Part No

4786555 4786292 4791331

Description

Line, Oil a-Ring Clamp

071034

.0. . .0 "'

....:"

FUEL INJECTION PUMP & COMPONENTS Item

aty.

1 2 3 4

4 1 4 4 1 3 3 1

7 8 9 11 12 13

1 1 1

Part No

4787762 4791035 1500008 1251006 1440815 1572069 1251004 1440816 1426396 1440817 1440818

Description

Stud O-Ring Washer Nut Pump Assy., Injection(Incls. Items 7-9 & 11) Lockwasher Nut Pump, Fuel (Incls. Items 12 & 13) O-Ring Service Kit, Pump Service Kit, Pump

. 50

· ~TRCI.IAII

071035

OIL LINE Item

Qty.

1 2 3 4

4 1

Part No

4787910 0480003 2162200 4791336

Description

Hose, Assembly Fitting, Hollow Bolt Seal Fitting, Hollow Bolt

TROIAII

071036

INJECTION PUMP DRIVE Item

Qty.

1 2 3 -4 6 7 8

3 3 1 1 1 3 1

Par-t No

4790447 7122095 4791036 4790964 1251078 1574012 4791037

Description

Washer Bolt Hub Gear Nut Lockwasher Washer

071037

4i>"lROIAN

.. 3

1 @)

FUEL INJECTOR Item

Qty.

1 2 3 4

1 1 1 1

Part No

4795744 4790965 1440718 4795903

Description

Washer, Sealing Bushing Valve, Injection Orifice, Injection

·TROIAN

071038

FUEL FILTER Item

Qty.

Part No

Description

2 3 4 5 6 7 8 9 10

2 4 2 2 1 1 1 1 2

7121008 4798811 0771017 2162102 4791559 4795772 7121015 2162002 1500008

Bolt Washer Plug Seal Head, Filter Cartridge, Filter Screw Seal Washer

~ DIAN ~TR ..

071039 .

IrFUEL OVERFLOW VALVE

~em I Qty. 1

Parf No

Description

2162009 4791358

I -

Seal Overflow Valve,

4i>TAOIAII

1~:

071040

~"-

2 ~\ "~\

\ \

FUEL FILTER PIPING Item

Qty.

Part No

Description

. 1 2 3 4

4 8 1 1

4132888 2162102 4791562 4789587

Fitting, Hollow Bolt Seal Line, Fuel Line, Fuel

TAOIAII

071041

INJECTION LINE INSTALLATION Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12

1 1 1 1 1 1 1 1 1 1 1 6

Part No

4791346 4791347 4791348 4791349 4791350 4791351 4791363 4791456 7121038 1251004 1572069 4798437

Description

Line, Injection Line, Injection Line, Injection Line, Injection Line, Injection Line, Injection Clamp Half Clamp Half Bolt Nut Lockwasher Bumper, Rubber

071042

FUEL PUMP FITTINGS Item

Qty.

1 2 3 4

1 2 2 1 1

Part No

0480008 2162102 2162167 4790967 4133375

Description

Fitting, Hollow Bolt Seal Seal Fitting, Banjo Fitting, Banjo

071043

OIL RETURN LINE Item

Qty.

1 2 3 4

1 14 4 2

Part No

4791342 2162167 0480002 0794404

Description

Line, Oil Seal Fitting, Hollow Bolt Fitting, Hollow Bolt

071045

1 , ,.... , , ... , .... , , .... , ....

.....

OVERFLOW PIPE Item

Qty.

Part No

4791357

Description

Line, Fuel

071046

AIR INTAKE MANIFOLD ASSEMBLY Item

Qty.

2. 3 4 5 6 7 8 9 10 11

1 1 6 12 6 12 2 1 2 6

Part No

4791372 4796667 4790976 0844164 1553005 4798919 4791045 4786776 4788655 1500062

Description

Tube, Air Intake Pipe, Suction Gasket Stud Lac kwas her Nut Plug, Slotted Sleeve Clamp Washer

4i>TROIAII

071047

LOCKING PARTS Item

Qty_

1 2 3 4 5

1 1 1 2 2

Part No

4787920 0784002 7382912 7120024 1500005

Description

Plug Plug Seal Bolt Washer

071048

AIR COOLING BLOWER ASSEMBLY Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

3 3 1 1 1 1 1 1 2 1

1 1 1 2 1

Part No

7120030 1500062 6220399 1251005 4791565 4791385 4791566 1747053 5088534 4791387 4791388 7120877 1251009 4791389 1546013 4791564

Description

Bolt Washer Bolt, Socket He~d Nut Blower Assy. Items 6-14) Fan Pulley, V-Belt Snap Ring Bearing, Ball Shaft, Tubular Bushing Bolt Nut Housing Washer V-Belt

~TROJAN

071049 'ffll

®14

1I)@' •

ENGINE COVERS Item

Qtyo

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 4 4 4 5 5 5 1 1 1 1 1 1 ;L

1 2 2

Par-t No

4789589 7121015 1572069 4790992 7121003 1500062 1572071 4791391 7121038 4790992 7121047 4790995 4785852 1500005 4784085 7121038 1500003

Description

Guide, Deflector Bolt Washer, Lock Washer Bolt Washer Washer Shield Bolt Loc kwas her Bolt Gronnnet Cover Washer Baffle Belt Washer

071049

fftl

®14

27~ 13

~24

ENGINE COVERS Item

Qty.

18 19 20 21 22 23 24 25 26 27 28

13 2 5 6 6 1 1 1 1 12 4

Part No

1572069 1251004 1721003 1500005 1572071 4791003 4790055 4154781 4786778 7121019 4790999

Description

Lockwasher Nut Bolt Washer Lockwasher Mount, Rubber Grommet Bolt, Socket Head Plate, Baffle Guide Bolt Grommet

071050

BLOWER SHIELD INSTALLATION Item

Qty.

1 2 3 4 5

1 1 1 1 1 1 1

6 7

Part No

7121047 1574015 1500062 1572069 4790992 7121038 4791405

Description

Bolt Loc kwas her Washer Loc kwas her Washer Bolt Shield

071051

AIR COWLING INSTALLATION Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12

1 1 2 9 5 5 3 5 2 1 1 1

Part No 4787769 4788975 7121004 1500003 7121043 1572069 7121015 1251004 4790994 4790995 4791507 7121038

Description

Hood, Air Guide Cover Bolt Washer Bolt Washer, Lock Bolt Nut Clip Grommet Plate, Protective Bolt

4i>TROIAII

071052

EXHAUST MANIFOLD Item

2 3 4 5 6 7 8 9 10 11

Qty.

1 1 2 6 12 12 12 1 1 4 4

Part No

4791409 4786557 4791408 07966.91 0844164 4798919 1500062 4155176 4150060 7121006 1553006

Description

Manifold Manifold Seal Gasket Stud Nut Washer Plug Gasket Bolt Lockwasher, Outer Tooth

071053

COVER INSTALLATION TURBOCHARGER Item

Qty.

1 2 3 4 5 6

1 2 4 4 4 4

Part No

Description

Cover Bracket Nut Bolt Loc kwas her Washer

4786877 4791422 1351004 . 7121019 1572069 1500003

,071054

TURBOCHARGER INSTALLATION Item

Qty.

1 2 3 4 5 6

1 1 4 4 1 2

Part No

1440814 0763631 1416510 0916684 0762691 4139743

Description

Turbocharger Assembly Gasket Bolt. Washer Hose Clamp

071055

LUBE OIL RETURN LINE TURBOCHARGER Item

Qty.

1 2 3 4 5 6 7

1 2 1 1 1 2 2

Part No

1433335 0047687 4786781 4791428 1770719 6220012 1546013

Description

Gasket Clamp, Hose Hose Tube Assembly Tube Assembly Bolt Washer

071056

LUBE OIL FEED LINE TURBOCHARGER Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12

1 1 2 1 2 2 2 2 3 2 2 2

Part No

4785845 4791431 2162052 4799943 6220011 1574056 4791434 7121019 4790992 1572069 1251004 4791467

Description

Tube Assembly Fitting, Hollow Bolt Seal Gasket Bolt, Socket Head Lockwasher Clip, Page Bolt Washer Lac kwas her Nut Plate

071057

TROIAN 1

8 9

@ 4· {ig 3

ALTERNATOR Item

Qty.

1 2 3 4 5 6 7 8 9 10 11

1 1 1 1 1 1 1 4 4 1 1

Part No

1440610 1440611 8479435 8479436 14381.70 1702096 4788717 1251003 1500002 4790523 4792530

Description

Alternator Assembly (Incls. Item 2) Regulator Nut Washer Pulley Fan Cover Nut Washer Grommet V-Belt

~iNfIIAII

071058

ALTERNATOR MOUNTING Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 2 1 1 1 1 AR

1 AR

1 1 1 1 1

Part No

4786761 4791579 4791580 7120026 1251005 7120054 4791917 1251006 4791014 4794519 4797074 7120570 4790152 7120021 4791919 4789367

Description

Bracket Strap Bushing Bolt Nut Bolt Spacer Nut Shim Spacer Shim Bushing Bushing Bolt Bushing Nut

071059

STARTER & HARDWARE Item

Qty.

1 4 4A

1 1

Part No

1572075 4159015 4791451 7121006

Description

Lockwasher Starter Solenoid Switch Bolt

<e>TROIAII

071060

V-BELT FAILURE WARNING SWITCH Item

Qty.

1 2 3 4 5 6 7 8 9

1 1 1 1 1 1 1 1 1

Part No

4791141 4787843 4791137 1252059 4791138 4784181 4791140 4791142 4799808

Description

Plug Switch, Limit Support Nut Wire Assembly Support Bolt Fastener, Wire Washer

071061

I I

I I I

I ;'/' ,.

OIL PRESSURE/TEMPERATURE SWITCH Item

Qty.

1 2 2A

1 1 1

Part No

4785836 4187902 2162102

Description

Switch, Oil Pressure Switch, Temperature Seal

071062

4i>TROIAN

ADAPTER HOUSING (Flywheel) Item

Qty.

1 2 3 4 5 6 7

1 1 4 4 11 11 3

Part No

4795646 4791022 7121046 1572071 6220025 . 1574050 6220028

Description .

Housing Plate Bolt Washer, Lock Bolt Washer, Lock Bolt

~"ROIAN

071063

~ ,

13f0~12

rj1 ~1

COLD WEATHER STARTING AID (GLOW PLUG) Item

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 950

1 1 1 2 2 2 4 1 1 1 1 1 1 1

Part No

1714062 4786791 4788736 7121015 1572069 4133058 2162170 4791460 3381003 4791461 4154829 1629020 1630042 8708360

Description

Glow Plug, Flash Line Assy_, Fuel Solenoid VAlve Bolt Lockwasher Fitting, Hollow Bolt Seal Line Assy., Fuel Clip Sleeve, Rubber Screw, Tapping Nut, Union. Ferrule Compound, Seal

071064 .

HYDRAULIC PUMP DRIVE Item

Qty.

1 2 3 4 5 6

1 1 1 1 1 1

Part No

0795046 4791029 2162170 4791030 4791031 4786751

Description

Cover Bolt Washer, Sealing Locknut Gear Gasket

~TROJAN

INTRODUCTION THIS OPTION SECTION IS A QUICK REFERENCE INDEX FOR OUR PARTS DEPARTMENT. SO THAT THEY MAY QUICKLY LOCATE SERVICE PARTS YOU REQUIRE FOR YOUR OPTIONAL EQUIPMENT. FOR FURTHER INFORMATION PLEASE CONTACT OUR SERVICE PARTS DEPARTMENT.

NOTES

TROIftN OPTION REFERENCE LISTING L2500 AC & SPO AXLEIBRAKE GROUP 1 - 4921149 - No-Spin Kit (Front or Rear)

CAB, GROUP

1 2 3 4 5 6 7 -

4511746 - Washer, Rear Window 4511745 - Wiper, Rear Window 4621403 - Defroster Fan 4511748 - Open ROPS Cab 4621496 - Fire Extinguisher (Sf ABC) 4621696 - Trueload on Board Weight System 4"621447 - Air Conditioner, Red Dot

.ENGINE GROUP 1 2 3 4 5 6 -

4610814 4603421 4620653 4621571 4621688 462~563 -

Rain Cap, Exhaust Heater, Oil Pan 75 Amp Alternator Racor Fuel Filter Kit 75 Amp Alternator (0 & K Dash) 75 Amp Alternator (SIN 3843301-03)

~IN«UAII OPTION REFERENCE LISTING L2500 AC & SPO ELECTRICAL GROUP

FRAME/TANKS GROUP 1 2 3 4 -

4621216 4621463 4620960 4621216 -

Counterweight, 1400# Counterweight - 2200# Counterweight - 2955# Counterweight - 1400#

GUARD GROUP 1 - 4610814 - Rain Cap, Exhaust

HYDRAULIC GROUP 1 - 4511559 - Automatic Hoist Cut-Out

4.iP* ROlAN OPTION REFERENCE LISTING L2500 AC & SPO

INSTRUMENT GROUP 1 2 3 4 -

4621243 4'621217 4511755 4621696 -

Gauge, Engine Oil Pressure (Kit) Buzzer, Parking Brake Gauge, Engine Oil Pressure True Load on B~ard Weight System

IDENTIFICATION GROUP

~IRo.mN OPTION REFERENCE LISTING L2500 AC & SPO LIGHT GROUP 1 - 4621561 2,- 4621443 3 - 4621444 4 - 4621493 -

Rear License Plate Bracket Amber Strobe Light, Cab Mounted Amber Beacon Light, Cab Mounted Floodlight, Front Cab Mounted

WHEELS & TIRES 1 - 4621695 - 20.5 ~ 25-12 (L2) Wheel & Tire W/polyfill (General) ~ 25-12 (L2) Wheel & Tire (Goodyear) 3 - 4620035 - 20.5 x 25-12 (L3) Wheel & Tire (General) 4620037 2'0.5 x 25-12 (L3) Wheel & Tire (Goodyear) ·4 5 - 4620039 - 20;5 x 25-16 (L3) Wheel & Tire (General) 6 - 4620041 - 2'0.5 x 25-16 (L3) Wheel & Tire (Goodyear) 7 - 4620043 - 20.5 x 25-16 (L2) Wheel & Tire (General) 8 - 4620045 - 20.5 x 25-16 (L2) Wheel & Tire (Goodyear) 9 - 4620640 - 20.5 R25 XRA* Wheel & Tire (Micheln) 10 - 4620033 - 20.5 x 25-12 (L2) Wheel & Tire (General) 11 - 4621359 - 20.5 R25 XHA Wheel & Tire (Micheln) 12 - 4621817 - 20.5 R25 XGL Wheel & Tire (Micheln) 2 - 4620034 - 20.5