TM-ZR500 31094011341A FRAME/ROUND TYPE PB0000273-02 SYSTEM (MARINE CRANE) ASSEMBLY
000000
TM-ZR500 31094011341A FRAME/ROUND TYPE PB0000273-02 SYSTEM (MARINE CRANE)
1
2
3
4
5
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5
Parts No (***********) (***********) (***********) (***********) (***********)
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pa FRAME UNIT (1) 1 00 FRAME UNIT (2) 1 00 INDICATION PLATES 1 00 ACCESSORIES & TOOLS 1 00 OPTIONS 1 00
000001
TM-ZR500 31094011341A FRAME/ROUND TYPE PB1290022-00 STOPPER,ROTARY JOINT PB1300404-01 JOINT,ROTARY PB1300406-01 JOINT,ROTARY PB1320593-01 VALVE,MANUAL CONTROL PB1400381-03 PIPING,UPPER PB1411479-01 PIPING,LOWER PB1411481-01 PIPING,LOWER (VALVE/SANWA) PC6370014-02 CYLINDER ASSY,DERRICK PD1010184-00 REDUCER,SWING SPEED PD1020046-01 SWING UNIT PD5020005-00 DERRICK ASSY PF1010167-02 WINCH (HARTYS) PF1010237-01 WINCH (OOKUBO) PF1020011-00 DRUM,WINCH (HARTYS) PF1020028-00 DRUM,WINCH (Y.G.TEC) PF1050401-01 HOOK PF1180078-00 DETECTOR,DISORDERLY WIND PF1400382-00 MOUNT,WINCH PF5100109-00 FRAME ASSY (SQUARE TYPE) PF5100391-00 FRAME ASSY PH1060441-00 DETECTOR,OVER WIND (ROPE/L=850) PH5080089-00 HOOK ASSY (1-PART LINE:RETAINING WIRE ROPE) PH5080090-00 HOOK ASSY PH5100008-00 HOSE ASSY (FOR 4-BLOCK:SUS FITTING) PI1010152-00 MOTOR,HYDRAULIC (WINCH) PI1250126-04 VALVE,COUNTERBALANCE PJ5080012-01 JOINT ASSY (MAIN,VALVE:SUS) PJ5080014-00 JOINT ASSY (PUMP PORT,TANK PORT:SUS) PK1030019-01 POST PK1200402-01 COVER,SWING FRAME PK2001470-00 FRAME UNIT (1) PK2001472-00 FRAME UNIT (2) PL1010989-00 OPE.ASSY,CONT.VALVE (MANUAL) PL5250016-01 LINK ASSY PM5120011-00 METER,HOOK LOAD (3.0TON/0.74TON,ENGLISH:KUSABA) PM5230001-01 MOTOR,OIL PN5010534-00 NAME PLATE ASSY (FRAME) PO1000173-00 INDICATION PLATES PO1013977-01 PLATE ASSY,NAME (CONTROL LEVER) PP5200486-00 PERFORMANCE DATA (ZR503MR) PR5170011-00 ROPE,WIRE (J-WITEX) PW1000040-01 ACCESSORIES & TOOLS PW5060005-01 WINCH ASSY (Y.G.TEC) PX5010202-00 MOUNT ASSY (VALVE SUPPORT) PY1001492-00 OPTIONS PY2340017-00 PLATE PY2340018-00 PLATE PY2340039-00 PLATE (MOUNT,SQUARE-TYPE FRAME) PY2340040-00 PLATE (MOUNT,ROUND-TYPE FRAME)
000002
TM-ZR500 31094011341A FRAME/ROUND TYPE PB1290022-00 STOPPER,ROTARY JOINT
1
2 3
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3
Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages 31631570101 PLATE 1 90171110025 BOLT 2 M10X25 90302041001 WASHER,SPRING 2 10
000003
TM-ZR500 31094011341A FRAME/ROUND TYPE PB1300404-01 JOINT,ROTARY
50
8 9
5 6
7
1
11 3 4 4
4 4
4 4 4
3
10
12
2
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 8 9 10 11 12 50
Parts No 31631121100 31631541200 91531208000 91100308000 90180208016 90302040801 31631541400 90190208016 90303370801 91282412311 31631541300 82441700030 31631541000
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages BODY 1 CORE 1 PACKING 2 RING,SEAL 7 BOLT,BUTTON 2 M8X16 WASHER,SPRING 2 8 COVER 1 BOLT 4 M8X16 WASHER 4 M8 SEAL,OIL 1 COVER 1 CAP 1 JOINT,ROTARY 1
000004
TM-ZR500 31094011341A FRAME/ROUND TYPE PB1300406-01 JOINT,ROTARY 100
1
10 11
2 4
2 4 3 8 9
2 12
6 7
2 5
2 5
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 8 9 10 11 12 100
Parts No 31631541000 91002801400 91803910200 37012401360 37012401370 37012401380 91002801100 37002511530 80400160231 90171110016 90302041001 37012401390 31631568012
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pag JOINT,ROTARY 1 0000 O-RING 5 1B P14 CLIP 1 D=13-21 HOSE 2 L=520 HOSE 2 L=600 HOSE 1 L=550 O-RING 1 1B P11 HOSE 1 L=650 JOINT 1 BOLT 4 M10X16 WASHER,SPRING 4 10 HOSE 1 L=560 JOINT ASSY,SWIVEL 1
000005
TM-ZR500 31094011341A FRAME/ROUND TYPE PB1320593-01 VALVE,MANUAL CONTROL 100
12
15
16 17
3
2
11 4 6
1
7 8
5
9
18
10
11
59
60
57
58
6 7 8 9
63
62
56
53
61
TM-ZR500 31094011341A FRAME/ROUND TYPE PB1320593-01 VALVE,MANUAL CONTROL 6 9
42
43
33
45
46
36
37
40
39
35
34
41
38
7 8
33
46
36
37
40
39
35
34
41
38
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 8 9 10 11 12 15 16 17 18 33 34 35 36 37 38 39 40 41 42 43 45 46 53 56 57 58 59 60 61 62 63 100
Parts No 36635825010 36636635010 36636635020 36636635030 91001205500 36638185010 36638185020 36638185030 36638185040 36641555090 36636635080 80316030040 36645615090 36645615200 36645615190 36640755070 91001101400 36636635090 91650001400 36633365060 36645495210 36633365050 36636635100 36636635110 36645615260 36645845050 36645615230 12635101190 36633365090 12635101110 12635101140 12635101130 11629431040 36630195030 16623320390 91002802100 91001102600 36646575090 36638180000
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) R COVER (FRONT) 1 BOLT,TIE 2 BOLT,TIE (B) 2 NUT 8 M8 O-RING 5 1A G55 VALVE,CONTROL (SWING) 1 VALVE,CONTROL (TELESCOPING) 1 VALVE,CONTROL (WINCH) 1 VALVE,CONTROL (ELEVATING) 1 COVER (BOTTOM) 1 VALVE,RELIEF 1 PLUG 1 PT1/4 PROTECTOR 2 PACKING 8 PLUG (DUST) 8 CAP 4 O-RING 12 1A P14 CAP (SEAL) 8 SCRAPER 8 PLATE (B) 6 SEAT,SPRING (RETURN) 8 SPRING (RETURN) 4 ADAPTER 4 CAP 4 C-BOLT 12 M5X8 LINK 2 C-BOLT 4 5X12 SPRING 2 CAP (CHECK VALVE) 4 SPRING (RETURN) 1 SPRING 1 SCREW (ADJUSTING) 1 PACKING 2 NUT,CAP 1 TUBE (SEAL) 1 O-RING 1 1B P21 O-RING 1 1A P26 NUT 1 VALVE,MANUAL CONTROL 1
000006
TM-ZR500 31094011341A FRAME/ROUND TYPE PB1400381-03 PIPING,UPPER
28
17 18 20
17 18 19
21
22 23
13
16
17 18 20
14
15
17 18 19 5
2
8
9 44
6
2 44
9
8 7 2
2
6 10
11
12
30
2
2 44 8
44
8
29
10 11
TM-ZR500 31094011341A FRAME/ROUND TYPE PB1400381-03 PIPING,UPPER 1
2 26
9
44 44
8
8
44
8
44
2 8
9 44 31
44
2
2 8
8 1 2 1
27 27
4
3
2 30
44 3
2
8
4
2 2
44 8
9
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 26 27 28 29 30 31 44
Parts No 37012401300 91002801400 37012401330 37012401320 37000805770 91803910200 37002514870 80471203030 37000929712 37012401280 37012401290 37000805741 31342510401 31342490201 31342510600 31342490301 90190206016 90302510601 90370653015 90303520601 82400000074 82466303222 31342500601 37012401310 82100001412 91810130250 37000932981 37000929592 37000933100 91002801400
Parts Name Qty Unit HOSE 1 O-RING 9 HOSE 1 HOSE 1 JOINT 1 CLIP 2 HOSE 1 JOINT (WITH 0-RING) 10 JOINT 5 HOSE 1 HOSE 1 JOINT 1 COVER 1 COVER 1 CUSHION 1 COVER 1 BOLT 15 WASHER,SPRING (6) 15 WASHER,PLAIN 8 WASHER,PLAIN 7 GROMMET 1 GROMMET 2 COVER 1 HOSE 1 TUBE,SPIRAL 1 M FASTENER 1 JOINT 1 JOINT 2 JOINT 1 O-RING 10
Technical Data Serial No (Start) Serial No (End) Remarks Pag L=950 1B P14 L=1330 L=1300 D=13-21 L=550
L=550 L=530
M6X16
6
L=1050 SE-12BK
1B P14
000007
TM-ZR500 31094011341A FRAME/ROUND TYPE PB1411479-01 PIPING,LOWER
1 34
2
8 9
3
3 2
1 34
2 8 9
4
5 6 7
2
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 2 3 4 5 6 7 8 9
Parts No 91803910200 37002512730 31647621001 90190208025 90302510801 90303520801 37000930731 91002801100
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pag CLIP 3 D=13-21 HOSE 1 L=850 COVER 1 BOLT 4 M8X25 WASHER,SPRING (8) 4 WASHER,PLAIN 4 8 JOINT 1 O-RING 1 1B P11
000008
TM-ZR500 31094011341A FRAME/ROUND TYPE PB1411481-01 PIPING,LOWER (VALVE/SANWA)
9 9
7 8 7 8
2 3
4 6
5
31
41
1
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 8 9 31 41
Parts No 36638180000 80307031200 80313040020 81421112201 80303131141 80471300010 90201500800 90302510801 31647650101 91002801100 91002801400
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Rem VALVE,MANUAL CONTROL 1 FITTING 1 GASKET 1 PIPE (SUS304) 1 12XT2.0,4M FITTING,ELBOW (WITH O-RING) 1 JOINT (WITH O-RING) 1 NUT 4 M8 WASHER,SPRING (8) 4 SUPPORT 2 O-RING 1 1B P11 O-RING 1 1B P14
000009
TM-ZR500 31094011341A FRAME/ROUND TYPE PC6370014-02 CYLINDER ASSY,DERRICK
100
1
1 6
7
20
3
5
9
11 12 16 17 13 14
2
2
18
19
2 2
15 4
50
8 10
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 50 100
Parts No 82456301000 37000403110 36027120600 91350216000 91002810500 36028329510 36027129521 37000403900 91002915000 36027129530 91694111000 91410211002 91660011000 80622001100 80612111180 91000525900 37000582020 37000311560 37000313750 90750008141 36027129900 36028320000
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) NIPPLE (GREASE) 2 BEARING,PLAIN 4 PISTON 1 BEARING,PLAIN (WITH PACKINGX2) 1 O-RING 1 1B P105 CYLINDER ASSY 1 ROD ASSY 1 BEARING,PLAIN 1 O-RING 1 1B G150 COVER,ROD 1 PACKING 1 RING,BACKUP 1 SEAL,DUST 1 RING,RITAINING 1 SP110 RING,RITAINING 1 AR118 O-RING 1 AS568-259 PLATE 1 SPACER 1 SPACER 1 SCREW,SET 1 M8X14 PACKING SET 1 CYLINDER ASSY,DERRICK 1
000010
TM-ZR500 31094011341A FRAME/ROUND TYPE PD1010184-00 REDUCER,SWING SPEED 100
1 2 3 4 5
22
6
51 12 13 14
7 8
15 16 26 21
17 18 23 19 9
20
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20 21 22 23 26 51 100
Parts No 36081325090 36081325010 36081325080 36081325110 36081385010 36072725350 36080755040 36080235080 80316090060 91206070002 36081385040 36081385100 36081385110 90171110030 36081385050 36081385060 80500006211 80561100110 36080015000 82400000478 36081385070 36081385080 36081765500 36081760000
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks RING,SNAP 1 SPACER 1 SHIM SET 1 BEARING,TAPER ROLLER 1 WORM 1 BEARING,TAPER ROLLER 1 GAUGE,OIL 1 WASHER,SEAL 1 M16 PLUG 1 KKT PT3/8 SEAL,OIL 1 CASE,GEAR 1 BEARING,BALL 1 BEARING,BALL 1 BOLT 8 M10X30 WHEEL,WORM 1 CASE,GEAR 1 BEARING,BALL 1 NUT 1 AN11 PIN 2 BREATHER 1 KEY 1 WASHER 8 GEAR,SPUR 1 REDUCER,SWING SPEED 1
000011
TM-ZR500 31094011341A FRAME/ROUND TYPE PD1020046-01 SWING UNIT
12
10
4 5
7
8 9
10
1
2 11
3
6
10
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 8 9 10 11 12
Parts No 37002304820 37001507220 37001508780 90171116045 90302041601 36081760000 91001208500 90172112035 90302041201 36664070000 90303502001 82467300111
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks BEARING,SWING (KOYO) 1 BOLT 25 M20X85 BOLT 10 M20X50 BOLT 5 M16X45 WASHER,SPRING 5 16 REDUCER,SWING SPEED 1 O-RING 1 1A G85 BOLT,HEXAGON SOCKET 2 M12X35 WASHER,SPRING 2 12 MOTOR,OIL 1 WASHER,PLAIN 25 20 PLUG 1
000012
TM-ZR500 31094011341A FRAME/ROUND TYPE PD5020005-00 DERRICK ASSY
50
5
3
1 2
4
5
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 50
Parts No 90171110040 90302041001 36605180001 36028320000 82400000459 31241490000
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remark BOLT 2 M10X40 WASHER,SPRING 2 10 VALVE,COUNTERBALANCE 1 CYLINDER ASSY,DERRICK 1 CAP 2 DERRICK ASSY 1
000013
TM-ZR500 31094011341A FRAME/ROUND TYPE PF1010167-02 WINCH (HARTYS)
100
18
20
25
15
23
2
28
27
1
17
5
33 26 4 8
21
19
3
7
6
16 12
10 14 13
29
24
101 102
35
34
11
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 33 34 35 100 101 102
Parts No 36072625080 36072625020 36072625030 36072625100 36072625050 36072625110 36072625120 36071195080 36071195100 36072625090 36071195120 36071195130 36071195140 36071195150 80500006202 80500006212 80500006305 80500006007 91206048001 80602110620 36071195200 36071195170 80136340040 36072625070 90101208018 90302040801 80316030060 36071195190 80172304015 90302040401 36072620000 36070441000 36070442000
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) R CASE,GEAR 1 CASE,GEAR 1 GEAR,SPUR 1 GEAR,SPUR 1 GEAR,SPUR 1 BRAKE,DISK 1 WHEEL,RATCHET (BUSH L=17MM) 1 LINK (RATCHET CONTROL) 1 RATCHET 1 SHAFT 1 SPRING 1 CAP 1 PIN 1 NUT 1 BEARING,BALL 1 BEARING,BALL 1 BEARING,BALL 1 BEARING,BALL 1 SEAL,OIL 1 RING,RITAINING 1 R62 O-RING 1 O-RING 1 P15 PIN,SPLIT 1 4X40 KEY 2 BOLT 6 M8X18 WASHER,SPRING 6 8 PLUG 1 PT3/8 GAUGE,OIL 1 SCREW,MACHINE 1 M4X15 WASHER,SPRING 1 4 WINCH (HARTYS) 1 FACING KIT(JAPANESE) 1 FACING KIT (ENGLISH) 1
000014
TM-ZR500 31094011341A FRAME/ROUND TYPE PF1010237-01 WINCH (OOKUBO) 50 19
30 23
9 17
6
8
7 2 26 29 41 25 22 14
15
13
25 1
28
27 11 10 12
21 3 24 31
20
101 102
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 6 7 8 9 10 11 12 13 14 15 17 19 20 21 22 23 24 25 26 27 28 29 30 31 41 50 101 102
Parts No 36072255010 36072255020 36072255030 36073425030 36073425020 36073425040 36072255091 36072255101 36072255110 36072255120 36072255130 36072255140 80172304010 36072255160 36072255180 36072255240 80500006004 80500006212 80500006305 80500006007 36072255190 36072255250 91001101500 36072255210 36072255220 80136350035 80602110620 36073435011 36073430000 36072251000 36072252000
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks P CASING 1 COVER 1 GEAR (1) 1 DISK 1 WHEEL,RATCHET 1 BUSH 1 RING,SLIP 1 RATCHET 1 PIN 1 SPRING 1 PIN 1 PLATE (LOCK) 1 SCREW,MACHINE 1 M4X10 BOLT (WITH WASHER) 6 M8X25 GAUGE,OIL 1 PLUG 1 BEARING,BALL 1 BEARING,BALL 1 BEARING,BALL 1 BEARING,BALL 1 KEY 2 7X7X20 O-RING 1 O-RING 1 1A P15 SEAL,OIL 1 NUT,CASTLE 1 M24 PIN,SPLIT 1 5X35 RING,RITAINING 1 R62 GEAR SET 1 WINCH (OOKUBO) 1 FACING KIT(JAPANESE) 1 FACING KIT (ENGLISH) 1
000015
TM-ZR500 31094011341A FRAME/ROUND TYPE PF1020011-00 DRUM,WINCH (HARTYS)
30 5 3 4 1 9 8
2
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 8 9 30
Parts No 31310237510 31310005010 31310687510 80513006306 80513006206 31310617520 90302041001 31310840100
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks GEAR,SPUR 1 PIN 2 DRUM 1 BEARING,BALL 1 BEARING,BALL 1 BOLT,HEXAGON SOCKET 4 M10X25 WASHER,SPRING 4 10 DRUM,WINCH (HARTYS) 1
000016
TM-ZR500 31094011341A FRAME/ROUND TYPE PF1020028-00 DRUM,WINCH (Y.G.TEC)
100
1 67
5
4
3 2
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 100
Parts No 31310647530 31310647540 31310687520 80513006306 80513006206 90172410025 90302041001 31310840300
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks GEAR,SPUR 1 PIN 2 DRUM 1 BEARING,BALL 1 BEARING,BALL 1 BOLT,HEXAGON SOCKET 4 M10X25 WASHER,SPRING 4 10 DRUM,WINCH (Y.G.TEC) 1
000017
TM-ZR500 31094011341A FRAME/ROUND TYPE PF1050401-01 HOOK 100
31
14
15
6
8 5
4 41
51
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 4 5 6 8 14 15 31 41 51 100
Parts No 91002907500 91430202501 80500051205 90710008160 80720105036 82455306000 36095099530 36095099510 36095099520 36095090000
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages O-RING 1 1B G75 RING,BACKUP 1 BEARING,BALL 1 SCREW,SET 1 M8X16 PIN,SPRING 1 5X36 NIPPLE,GREASE 1 BODY ASSY 1 STOPPER ASSY 1 HOOK ASSY 1 HOOK 1
000018
TM-ZR500 31094011341A FRAME/ROUND TYPE PF1180078-00 DETECTOR,DISORDERLY WIND
1
5
1 11
13 22 23
22
12
11 22 23 22
15 16
15 16 14
2 3
4
4 2 3
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 11 12 13 14 15 16 22 23
Parts No 31440671000 37000185360 80136832020 90303521001 37001300640 37001110900 37001110930 31440250300 31440671100 31440150350 90286001007 80513006001 80602110280
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages ROLLER ASSY 1 PIN 2 PIN,SPLIT (SUS) 2 3.2X20 WASHER,PLAIN 4 10 SPRING 2 ROLLER ASSY 2 ROLLER ASSY 1 PIN 1 SUPPORT 1 WASHER,PLAIN 2 NUT 2 M10 P=1.25 BEARING,BALL 4 RING,RITAINING 2 R28
000019
TM-ZR500 31094011341A FRAME/ROUND TYPE PF1400382-00 MOUNT,WINCH
1 2 3 18
19 16
20
4 5 6 14 15 23
9 17 21 22 13 7 8
12
4 5 6
4 5 6
10 11
24 24
25
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Parts No 37001500000 90302041201 90303101201 90172110028 90302041001 90303071001 36073810000 36073430000 36072620000 82401800080 31310610500 90172108025 90302040801 36663100000 91001206000 37000184340 90190210016 37000300350 80136850050 31310840300 31310840100 37002600190 37000312690 90236282701 37000567580 90302511001 31311310200 31311310300
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remar BOLT 1 WASHER,SPRING 1 12 WASHER,PLAIN 1 12 BOLT,HEXAGON SOCKET 3 M10X28 WASHER,SPRING 3 10 WASHER,PLAIN 3 10 WINCH ASSY (Y.G.TEC) 1 WINCH (OOKUBO) 1 WINCH (HARTYS) 1 PLUG (FOR M8) 2 BREATHER,AIR 1 BOLT,HEXAGON SOCKET 2 M8X25 WASHER,SPRING 2 8 MOTOR,HYDRAULIC (WINCH) 1 O-RING 1 1A G60 PIN 1 BOLT 1 M10X16 SPACER 1 L=18.5 PIN,SPLIT 1 5X50 DRUM,WINCH (Y.G.TEC) 1 DRUM,WINCH (HARTYS) 1 WEDGE 1 8 SPACER 1 L=26.5 NUT,CASTLE 1 M27 PLATE 1 WASHER,SPRING 1 10 CUSHION 2 CUSHION 1
000020
TM-ZR500 31094011341A FRAME/ROUND TYPE PF5100109-00 FRAME ASSY (SQUARE TYPE)
2 3
3 4
1
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4
Parts No 31502701001 90171120110 90303502001 90201782000
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages FRAME 1 BOLT 18 M20X110 WASHER,PLAIN 36 20 NUT 36 M20
000021
TM-ZR500 31094011341A FRAME/ROUND TYPE PF5100391-00 FRAME ASSY
1
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1
Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages 31625460001 FRAME ASSY 1
000022
TM-ZR500 31094011341A FRAME/ROUND TYPE PH1060441-00 DETECTOR,OVER WIND (ROPE/L=850)
10
2
2
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 2 10
Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End 31371187520 RING 2 31371351000 DETECTOR,OVER WIND (ROPE/L=850) 1
000023
TM-ZR500 31094011341A FRAME/ROUND TYPE PH5080089-00 HOOK ASSY (1-PART LINE:RETAINING WIRE ROPE)
1
21
32 31
2
41
41
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 21 31 32 41
Parts No 31502191000 (***********) 31371351000 31371923000 14128208000 31503212100
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End LINK ASSY 1 HOOK ASSY 1 DETECTOR,OVER WIND (ROPE/L=850) 1 WEIGHT 1 RING 1 PLATE,CAUTION 1
000024
TM-ZR500 31094011341A FRAME/ROUND TYPE PH5080090-00 HOOK ASSY
1
11
11
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 11
Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages 36095090000 HOOK 1 000018 31503213100 PLATE,CAUTION 1
000025
TM-ZR500 31094011341A FRAME/ROUND TYPE PH5100008-00 HOSE ASSY (FOR 4-BLOCK:SUS FITTING)
2 1 2
1
2
4
2
1
3 4
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4
Parts No 37012401330 37012401400 82100002042 91810130270
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages HOSE 6 L=1330 HOSE 2 L=2100 CLAMP 1 WE20 FASTENER 2
000026
TM-ZR500 31094011341A FRAME/ROUND TYPE PI1010152-00 MOTOR,HYDRAULIC (WINCH)
50
13
40
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 13 40 50
Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remar 36662185010 KEY (FEATHER) 1 36662415020 SEAL KIT 1 36663100000 MOTOR,HYDRAULIC (WINCH) 1
000027
TM-ZR500 31094011341A FRAME/ROUND TYPE PI1250126-04 VALVE,COUNTERBALANCE
50
6 5
13 4
12
8
9 28 14
10
8 13
11
13
12 14 28
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 4 5 6 9 10 11 12 13 14 28 50
Parts No 91411001100 37001201750 91002801800 36605180020 36605200300 37001201760 91002801400 91002801100 91002800800 80316100010 36605180001
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remark RING,BACKUP 1 SPRING 1 O-RING 1 1B P18 PLUG 1 POPPET 1 SPRING 1 O-RING 2 1B P14 O-RING 3 1B P11 O-RING 2 1B P8 PLUG 2 GPF1/8 VALVE,COUNTERBALANCE 1
000028
TM-ZR500 31094011341A FRAME/ROUND TYPE PJ5080012-01 JOINT ASSY (MAIN,VALVE:SUS)
3
1 2
24
3
2 4 3
3
24
24
2 4 3
24
24
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 24
Parts No 37000929980 91002801400 80471203030 37000933100 91002801400
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pag JOINT 7 O-RING 10 1B P14 JOINT (WITH 0-RING) 8 JOINT 3 O-RING 8 1B P14
000029
TM-ZR500 31094011341A FRAME/ROUND TYPE PJ5080014-00 JOINT ASSY (PUMP PORT,TANK PORT:SUS)
2 3
1
14
4
24
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 14 24
Parts No 80471204041 37000933090 91002801800 80471206080 91002801800 91002802400
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pag JOINT 1 JOINT 1 O-RING 1 1B P18 JOINT (WITH O-RING) 1 O-RING 1 1B P18 O-RING 1 1B P24
000030
TM-ZR500 31094011341A FRAME/ROUND TYPE PK1030019-01 POST
9 12 13
8 6 5 7 18 17
4
11
1
9 12 13
1
14
16
31
11 31
3 10
2
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 31
Parts No 31231350101 37000203590 80136860080 37000205420 90303775601 90236285601 80136880090 31231330201 90190208012 82458302000 82400000459 90302510801 90303520801 31231330301 90451700100 82459303000 82401800180 31230580220
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pag POST 1 PIN 1 PIN,SPLIT 1 6X80 PIN 1 WASHER,PLAIN 1 NUT,CASTLE 1 PIN,SPLIT 1 8X90 COVER 1 BOLT 4 M8X12 NIPPLE,GREASE 1 CAP 2 WASHER,SPRING (8) 4 WASHER,PLAIN 4 8 COVER 1 SCREW,TAPPING 4 M4X6.4 NIPPLE,GREASE 1 PLUG 2 FOR M18 SUPPORT 2
000031
TM-ZR500 31094011341A FRAME/ROUND TYPE PK1200402-01 COVER,SWING FRAME
10 11
10 11 4
8 9
3
3
2
1 5
6 7
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 10 11
Parts No 31301470102 31301470202 31301470302 31300900400 90190208030 90302511001 90190210016 90302510601 90190206016
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pag COVER 1 COVER 1 COVER 2 COVER 1 BOLT 10 M8X30 WASHER,SPRING 1 10 BOLT 1 M10X16 WASHER,SPRING (6) 14 BOLT 14 M6X16
000032
TM-ZR500 31094011341A FRAME/ROUND TYPE PK2001470-00 FRAME UNIT (1)
9
8 6 7
4
5
3 2
1
10
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 8 9 10
Parts No 31625460001 (***********) (***********) (***********) (***********) (***********) 31241490000 (***********) (***********) (***********)
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks FRAME ASSY 1 SWING UNIT 1 COVER,SWING FRAME 1 JOINT,ROTARY 1 STOPPER,ROTARY JOINT 1 POST 1 DERRICK ASSY 1 MOUNT,WINCH 1 PIPING,UPPER 1 PIPING,LOWER 1
000033
TM-ZR500 31094011341A FRAME/ROUND TYPE PK2001472-00 FRAME UNIT (2)
13
11
1 4 2
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 4 11 13
Parts No (***********) (***********) 36684340000 37001809100 (***********)
Parts Name Qty Unit Technical Data Serial No (St OPE.ASSY,CONT.VALVE (MANUAL) 1 PIPING,LOWER (VALVE/SANWA) 1 METER,HOOK LOAD (3.0TON/0.74TON,ENGLISH:KUSABA) 1 ROPE,WIRE (J-WITEX) 1 DETECTOR,DISORDERLY WIND 1
000034
TM-ZR500 31094011341A FRAME/ROUND TYPE PL1010989-00 OPE.ASSY,CONT.VALVE (MANUAL)
1
2
6 3 5 4
7 7 8
11 9 10
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 8 9 10 11
Parts No 31323330200 31323330100 31324421000 31324422000 31324423000 31324424000 37000537270 37000169560 37000171010 80136820010 80136840020
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remark KNOB (RED) 1 KNOB (BLACK) 3 LEVER 1 LEVER 1 LEVER 1 LEVER 1 PLATE 2 PIN ASSY (PIN & PIN,SPLIT) 1 PIN 4 PIN,SPLIT 4 2X10 PIN,SPLIT 1 4X20
000035
TM-ZR500 31094011341A FRAME/ROUND TYPE PL5250016-01 LINK ASSY
3
100
1
22
3
48
4
6
49
5 42
52 42 41
4
6
5
50 51 46 43
47 46
44 45
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 3 4 5 6 22 41 42 43 44 45 46 47 48 49 50 51 52 100
Parts No 37001008670 37000313730 37000313800 37000313630 37000313810 36093861100 31203985201 80804035030 37000168900 90190208012 90302510801 37000313740 37001110380 31440302000 80601110200 90190210016 90302511001 31203985300 31502191000
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pag SHEAVE ASSY 1 SPACER 2 L=12.5 SPACER 2 L=24.5 SPACER 2 L=18.5 SPACER 2 BEARING,BALL 1 GUIDE 1 BEARING,PLAIN 2 PIN 1 BOLT 1 M8X12 WASHER,SPRING (8) 1 SPACER 2 L=13.5 ROLLER 1 SHEAVE ASSY 2 RING,RITAINING 2 S20 BOLT 2 M10X16 WASHER,SPRING 2 10 COVER 1 LINK ASSY 1
000036
TM-ZR500 31094011341A FRAME/ROUND TYPE PM5120011-00 METER,HOOK LOAD (3.0TON/0.74TON,ENGLISH:KUSABA)
1
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1
Parts No Parts Name Qty Unit Technical Data Serial No (St 36684340000 METER,HOOK LOAD (3.0TON/0.74TON,ENGLISH:KUSABA) 1
000037
TM-ZR500 31094011341A FRAME/ROUND TYPE PM5230001-01 MOTOR,OIL
100
16
7
2
18
11
12
17
15
1
6
5
4
8
9
10
14
9 44
46
45
13
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 44 45 46 100
Parts No 36663955100 80500006206 91001206500 36660025021 36660025140 36663485110 36663955020 36663955030 36663955040 36661925030 80500006203 36662355110 36663955050 36663955060 14125151020 36660125060 36081315130 36660025100 14125151300 12645103171 36664070000
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks SHAFT 1 BEARING,BALL 1 O-RING 1 1A G65 COVER (OIL SEAL) 1 SEAL,OIL 1 RING,RETAINING 1 R72 PLATE,THRUST 1 BARREL ASSY (CYLINDER) 1 PLATE (VALVE) 1 COVER (BOTTOM) 1 BEARING,BALL 1 PIN 2 O-RING 1 BOLT 6 M10X35 KEY 1 PLUG 2 PF3/8 PROTECTOR (THREAD) 2 SPRING (PLUNGER) 5 RING,RETAINING 1 SPRING (CENTER) 1 MOTOR,OIL 1
000038
TM-ZR500 31094011341A FRAME/ROUND TYPE PN5010534-00 NAME PLATE ASSY (FRAME)
2 2
4 3
1
2
1 2
2
2 3
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4
Parts No 31592320210 14137207000 37002224430 37002224440
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) R PLATE,CAUTION 1 PLATE,NAME (GREASE) 5 PLATE,NAME (REPLACE FACINGS) 1 PLATE,NAME 1
000039
TM-ZR500 31094011341A FRAME/ROUND TYPE PO1000173-00 INDICATION PLATES
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3
Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) (***********) NAME PLATE ASSY (FRAME) 1 (***********) PLATE ASSY,NAME (CONTROL LEVER) 1 (***********) PERFORMANCE DATA (ZR503MR) 1
000040
TM-ZR500 31094011341A FRAME/ROUND TYPE PO1013977-01 PLATE ASSY,NAME (CONTROL LEVER)
1
2
3
4
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4
Parts No 37002225750 37002225760 37002225770 37002225780
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages PLATE,NAME 1 PLATE,NAME 1 PLATE,NAME 1 PLATE,NAME 1
000041
TM-ZR500 31094011341A FRAME/ROUND TYPE PP5200486-00 PERFORMANCE DATA (ZR503MR)
2
1
1
2
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2
Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Re 31592380100 PLATE,NAME 1 31397980200 PLATE,NAME (MARINE ZR503MR) 1
000042
TM-ZR500 31094011341A FRAME/ROUND TYPE PR5170011-00 ROPE,WIRE (J-WITEX)
1
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1
Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pa 37001809100 ROPE,WIRE (J-WITEX) 1
000043
TM-ZR500 31094011341A FRAME/ROUND TYPE PW1000040-01 ACCESSORIES & TOOLS
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 3 4 5 6 7 8
Parts No (***********) (***********) (***********) (***********) (***********) 31730891200 (***********)
Parts Name Qty Unit Technical Data Serial No (Start) S PLATE 1 HOSE ASSY (FOR 4-BLOCK:SUS FITTING) 1 JOINT ASSY (MAIN,VALVE:SUS) 1 JOINT ASSY (PUMP PORT,TANK PORT:SUS) 1 MOUNT ASSY (VALVE SUPPORT) 1 PLATE (MOUNT,ROUND-TYPE FRAME) 1 HOOK ASSY (1-PART LINE:RETAINING WIRE ROPE) 1
000044
TM-ZR500 31094011341A FRAME/ROUND TYPE PW5060005-01 WINCH ASSY (Y.G.TEC) 100
51 7
8 22 6
18 15
24 25
20 17
2
28
26 16
3
21
27 19
23 10
29 30 13 14
12 11
101 102
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 2 3 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 51 100 101 102
Parts No 36073085020 36073815010 36073085061 36073085072 36073085080 36073085090 36073085100 36073085111 36073085120 36073085130 36073085140 80500006202 80500006211 80500006305 80500006007 36073085150 80602110620 36071195200 91001101500 80136340040 36073085160 36073085180 36073085200 36073085170 80172304015 90302040401 36073085603 36073810000 36070441000 36070442000
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks P COVER 1 GEAR,SPUR 1 BRAKE,DISK 1 WHEEL,RATCHET 1 RING (C) 1 RATCHET 1 SHAFT 1 SPRING 1 CAP 1 PIN 1 NUT 1 BEARING,BALL 1 BEARING,BALL 1 BEARING,BALL 1 BEARING,BALL 1 SEAL,OIL 1 RING,RITAINING 1 R62 O-RING 1 O-RING 1 1A P15 PIN,SPLIT 1 4X40 KEY 2 BOLT (WITH SW) 6 PLUG 1 GAUGE,OIL 1 SCREW,MACHINE 1 M4X15 WASHER,SPRING 1 4 GEAR ASSY 1 WINCH ASSY (Y.G.TEC) 1 FACING KIT(JAPANESE) 1 FACING KIT (ENGLISH) 1
000045
TM-ZR500 31094011341A FRAME/ROUND TYPE PX5010202-00 MOUNT ASSY (VALVE SUPPORT)
1
5 6 7
8
2 3 4
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1 2 3 4 5 6 7 8
Parts No 31503221001 90171116035 90302041601 90303071601 90190208025 90302510801 90303520801 90201500800
Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pag SUPPORT 1 BOLT 4 M16X35 WASHER,SPRING 4 16 WASHER,PLAIN 4 16 BOLT 4 M8X25 WASHER,SPRING (8) 4 WASHER,PLAIN 4 8 NUT 4 M8
000046
TM-ZR500 31094011341A FRAME/ROUND TYPE PY1001492-00 OPTIONS
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 7 10 13
Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (En (***********) PLATE 1 31730891100 PLATE (MOUNT,SQUARE-TYPE FRAME) 1 (***********) FRAME ASSY (SQUARE TYPE) 1
000047
TM-ZR500 31094011341A FRAME/ROUND TYPE PY2340017-00 PLATE
1
1
1
1
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1
Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages 31730541001 PLATE 4
000048
TM-ZR500 31094011341A FRAME/ROUND TYPE PY2340018-00 PLATE
1
1
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1
Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages 31730551001 PLATE 2
000049
TM-ZR500 31094011341A FRAME/ROUND TYPE PY2340039-00 PLATE (MOUNT,SQUARE-TYPE FRAME)
1
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1
Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (En 31730891100 PLATE (MOUNT,SQUARE-TYPE FRAME) 1
000050
TM-ZR500 31094011341A FRAME/ROUND TYPE PY2340040-00 PLATE (MOUNT,ROUND-TYPE FRAME)
1
TM-ZR500 31094011341A FRAME/ROUND TYPE Pos No. 1
Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End 31730891200 PLATE (MOUNT,ROUND-TYPE FRAME) 1
000051