Volvo L60H L70H L90H Wheel Loaders Manual - PDF DOWNLOAD by www.heydownloads.com

L60H, L70H, L90H VOLVO WHEEL LOADERS 13.0-18.3 t / 24,250-38,140 lb 165-184 hp

A passion for performance. At Volvo Construction Equipment, we’re not just coming along for the ride. Developing products and services that raise productivity – we are confident we can lower costs and increase profits for customers around the globe. Part of the Volvo Group, we are passionate about innovative solutions to help you work smarter – not harder.

Helping you to do more Doing more with less is a trademark of Volvo Construction Equipment. High productivity has long been married to low energy consumption, ease of use and durability. When it comes to lowering life-cycle costs, Volvo is in a class of its own.

Designed to fit your needs There is a lot riding on creating solutions that are suited to the particular needs of different industry applications. Innovation often involves high technology – but it doesn’t always have to. Some of our best ideas have been simple, based on a clear and deep understanding of our customers’ working lives.

You learn a lot in 180 years Over the years, Volvo has advanced solutions that have revolutionized the use of construction equipment. No other name speaks Safety louder than Volvo. Protecting operators, those around them and minimizing our environmental impact are traditional values that continue to shape our product design philosophy.

We’re on your side We back the Volvo brand with the best people. Volvo is truly a global enterprise, one that is on standby to support customers quickly and efficiently – wherever they are.

We have a passion for performance. A strong, dedicated, capable dealer network. Our dealers are strategically located throughout North America to provide the equipment you need and the parts and service support you demand for a productive and profitable operation.

The strength of our dealer network is enhanced with extensive individualized product support training at our best-in-class Customer Center in Shippensburg and through hands-on training. Using a great Product Demonstration Center featuring a dedicated area for most commons applications, visitors operate equipment from our entire product line under a variety of simulated working conditions. This facility is in year-round use by our dealers and customers. Building the best starts right here. The products designed and manufactured by Volvo Construction Equipment have their beginnings at the most advanced Research & Design centers in the industry. Volvo CE machines are designed in 11 R&D centers and produced in 15 manufacturing facilities across the world. The major R&D center and manufacturing plant in the Americas is located in Shippensburg, Pennsylvania. This facility has been in operation for over 30 years and – with its recently added 200,000 sq. ft. expansion – now covers 570,000 sq. ft. on an 80 acre campus. Dedicated work teams and highly advanced technologies and techniques using the Volvo Production System ensure continuous quality improvements, labor savings and cost control to reach the high quality that our customers have come to expect from Volvo.

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See clearer in comfort. The Volvo L60H, L70H and L90H wheel loaders are versatile machines that can take on any task with a wide range of perfectly matched attachments. From the comfort of your wheel loader, sit back and enjoy a clear view of the site while increasing your productivity and uptime.

HMI – New display and controls Operator ergonomics is at the forefront of Volvo’s HMI (Human Machine Interface) design. The information display, controls, setting switches, hydraulic control levers and steering wheel, are all designed and placed in the cab for easy and comfortable operation. The information display informs the operator about all necessary machine information for peace of mind, control and less fatigue. The new display has better visibility even when exposed to direct sunlight.

Seat The operator’s seat has several adjustment possibilities for maximum comfort. Suspension and damping are adjustable according to body weight and both the seat cushion and backrest can be positioned at various angles. Well placed instruments and adjustable lever console make your long day a lot more comfortable.

Heating, ventilation and air conditioning

Industry leading air-filtration

The standard Automatic Heat Control (AHC) system ensures a comfortable environment inside the cab. Air conditioning is also available so the operator can work in comfortable conditions, in any climate.

Volvo’s industry-leading air filtration system allows 90% of the cab air to be recirculated through the main filter for continuous dust removal and a cleaner environment. The cab air intake is located in a high position where the air is cleaner. An easily replaceable external prefilter effectively separates coarser dust and particles before entering the main filter and cab.

Cab Volvo continues to provide the industry-leading cab for maximum comfort, visibility and productivity. The cab is consistent across all Volvo wheel loaders and boasts unparalleled allround visibility, space, climate control, safety and vibration levels. The Volvo cab is also renowned for its effective sound proofing, protecting the operator from noise for a more productive environment.

TP linkage The TP linkage combined with the new and improved Volvo attachment bracket offers industry leading versatility and unparalleled front visibility. The TP linkage combines the benefits of the Z-bar and parallel linkage to deliver high breakout torque and excellent parallel movement throughout the entire lifting range. The bracket allows attachments to be changed quickly and safely so the machine can perform a wide range of tasks.

An up-front approach. The wheel loaders are especially designed to match a number of attachments so that you can handle a variety of tasks on your job site with the same machine. The TP linkage together with the improved Volvo attachment bracket provides excellent versatility and visibility.

Double sealed joints Attachment Bracket Want to switch between different attachments quickly and easily? Then look no further than the market-leading attachment bracket from Volvo Construction Equipment. The smart design of the interface enables safe connection to a wide range of attachments that meet the International Standardization Organization (ISO) standard.

The Volvo TP linkage features double sealed joints for all linkage pins. The double sealing system retains lubricating grease and prevents dust or other contaminants from getting in. The double sealing system results in a longer life for the lift arm system. The high quality and durable components last longer, reduce maintenance and increase uptime.

Roll back angle

Parallel movement

The Volvo TP linkage geometry, along with the Volvo bucket design, provides excellent bucket roll-back angles. The superior roll-back angle increases the amount of retained material in the bucket and keeps the load closer to the front axle for increased stability and less spillage. As a result, the roll back angle increases productivity.

The TP linkage allows excellent parallel movement, which means the load stays level throughout the entire lifting range. This allows the operator to have full control over the load, which increases safety and productivity.

A multiple of talents. Volvo offers the most durable and effective Volvo attachments, which work in harmony with your machine for increased productivity and versatility. They are designed for improved visibility and ease of use, so you can swap and change your Volvo attachments quickly and safely. New General Purpose (GP) bucket The improved Volvo general purpose bucket is designed for higher productivity and increased fuel efficiency. The bucket – when fitted with bolt-on edges – handles loose material, such as gravel and aggregates in both short cycle or load and carry operations. It can be fitted with optional welded teeth and segments to load harder banked material with ease. It provides excellent support on your job site and the wear resistant steel is used in the most exposed areas for increased durability and long life.

Pallet forks Volvo’s pallet fork frame with pallet fork tines allow the machine to handle, load and move pallets of building material, drainage pipe, lumber, or loose items around the uneven terrain of a construction site. The Volvo pallet fork and attachment bracket has been designed for industry-leading visibility at different working heights while moving and lifting materials. Volvo’s durable TP linkage, attachment bracket and pallet forks increase safety.

Material handling arm

Light Material (LM) bucket

Volvo’s material handling arm extends your machine’s versatility. Designed to work with Volvo wheel loaders and with an approved lift capacity set for each arm and machine, you’ll know exactly how much you can lift safely. The extendable arm consists of three sections, providing increased flexibility and greater reach. Safety Mechanical stops also prevent the material handling arm from overextending – a safety hook at the end of the arm is fitted as standard.

The Volvo light material bucket with a robust light weight design and high capacity, secures the highest productivity for your machine. The bucket is designed for efficient handling low density material, such as snow, sawdust, wood chips and compost. It’s delivered with a standard bolt-on edge.

Attachment offer Volvo attachments give you more flexibility. Each attachment from the extensive range is perfectly matched to the machine’s link-arm geometry and breakout, rim pull and lifting force. All attachments can be fastened and removed quickly thanks to Volvo’s attachment bracket so you can ‘connect and go’.

Volvo Powertrain These machines feature entirely Volvo designed and built Powertrain components, which have been created to work together in harmony. Thanks to years of development, the Volvo Powertrain offers unrivalled durability and performance for increased uptime, as well as longer component life and higher fuel efficiency.

Made to last. Quality is key at Volvo, which is why only the best components, technology and systems are used in the Volvo wheel loaders. All parts work with each other for increased reliability and a long cycle life, saving you long term costs and downtime.

Counter shaft transmission The Volvo counter shaft transmission offers a heavy duty solution for proven reliability and durability. The machines are equipped with a counter shaft transmission that can endure more stress. Various tailored settings can be selected by the operator to match all applications whether it’s short cycle truck loading or medium to long distance load and carry.

Axles Volvo axles provide longer service life as a result of the free-floating shaft design, durable components, circulating lubrication oil and wetdisc brakes. The outboard service brakes are easily maintained for greater uptime and can also be easily monitored using the brake wear indicators.

Differential lock

Intelligent hydraulic system

The differential lock provide outstanding traction and rimpull on soft and slippery ground conditions. The front axle is mounted to the front frame and equipped with an electro-hydraulically operated differential lock. The differential lock is a dog-clutch type which can secure 100% locking, which minimizes wheel spin and tire wear.

The load sensing hydraulic system increases fuel efficiency and provides perfect control of the load. It also allows for more engine power to be available for rimpull, providing easier penetration for increased performance. With help from the variable displacement piston pumps and precision control levers, hydraulic power is delivered according to demand. 11

Strongly attached. Environmental care is at the forefront of Volvo’s core values and to show its passion and dedication, Volvo thinks about all aspects of the machine which can impact on the environment.

Eco-pedal

Volvo’s 6 litre diesel Tier 4 Final engine complies with the latest emissions legislation and delivers high torque at low engine rpm. The engine delivers industry-leading performance and impressive fuel efficiency.

This unique feature keeps operators aware of whether they are operating in the most economical way in order to increase fuel efficiency. The Eco-pedal with a mechanical push-back mechanism engages when the engine rpm is about to exceed the economic operating range. The operator senses the resistance and then operates within the optimal operating range. If full engine speed is needed, this mechanical push-back mechanism can easily be overridden.

Service access

95% of the machine is recyclable

The service friendly design keeps your routine maintenance quick and efficient. The one piece motorized engine hood opens up at a large angle, providing full access to the engine compartment and engine maintenance points are strategically grouped together for quick and easy service checks. The machine also features fluid drain ports which simplifies the oil changing. This prevents oil spillages that impacts the environment.

Planned recycling of the machine is the last stage of its life cycle. Being able to recycle machine parts and materials for use in new Volvo wheel loaders or other products is part of Volvo’s responsibility to environmental care. According to our calculations, the machine is up to 95% recyclable by weight. Volvo thrives to build a sustainable environment and reuse parts whenever possible.

Tier 4 Final

Low Emissions Level The H-series wheel loaders are equipped with the latest technology dedicated to protecting the environment. Eco-pedal, recyclable materials usage, and our latest Tier 4 final compliant engine technology are only examples of features showing our commitment to sustainable development. In addiction, remote oil drains, CareTrack telematics and MATRIS reports are also offered by Volvo to help you limit your fuel consumption, greenhouse gas emissions or fluid spillage.

An application for any occasion. Cab Volvo continues to provide the industry-leading cab for maximum comfort, visibility and productivity.

Human Machine Interface The information display, controls, setting switches, hydraulic control levers and steering wheel, are all designed and placed in the cab for easy and comfortable operation.

TP linkage The TP linkage combines the benefits of Z-bar and parallel linkage in one to deliver high breakout torque and excellent parallel movement through the entire lifting range.

Attachment bracket The Volvo attachment bracket is the most commonly used attachment bracket in the world with a compact and robust design for outstanding visibility.

Attachment offer

Eco pedal

Volvo’s wide range of high quality attachments are perfectly matched to the machine’s linkage, hydraulics and driveline to work as one unit and increase productivity.

This unique feature keeps operators aware of whether they are operating in the most economical way in order to increase fuel efficiency.

Volvo Powertrain These machines feature entirely Volvo designed and built Powertrain components, which have been created to work together in harmony.

Hydraulic cooling fan Hydraulically driven, electronically controlled cooling fan, located between the engine and radiator, speeds-up only when necessary to lower fuel consumption and sound levels.

Tier 4 Final/Stage IV engine technology Volvo’s 6 litre diesel Tier 4 Final/ Stage IV engine complies with the latest emissions legislation and delivers high torque at low engine rpm.

Intelligent hydraulic system The load sensing hydraulic system increases fuel efficiency and provides perfect control of the load.

Service access The service friendly design increases your uptime by allowing easy access and quick service. CareTrack* CareTrack provides information for better planning and smarter working, including fuel consumption reports, location reports and service reminders. Low Emissions Level The wheel loaders are equipped with the latest technology dedicated to protecting the environment.

Lifetime Frame Warranty: Find out more on volvoce.com/structureandframe

* In markets where CareTrack is available

Volvo L60H, L70H, L90H in detail. Engine 6-cylinder, 6 liters in-line turbocharged diesel engine with an advanced fuel injection system with the common rail. Fuel is distributed under high pressure from a high-pressure accumulator, the rail. One belt driven high pressure pump deliver the fuel to the rail and then further on via high-pressure pipes to the electronically operated fuel injectors. Engine meets Tier 4 Final emission legislation. L60H D6J Engine (Tier 4 Final) Max power at r/s (r/min) 23.3-30.0 (1,400-1,800) SAE J1995 gross kW hp 123 165 ISO 9249, SAE J1349 net kW hp 123 165 Max torque at r/s (r/min) 23.3 (1,400) SAE J1995 gross Nm lbf ft 820 605 ISO 9249, SAE J1349 net Nm lbf ft 820 605 Economic working range r/s (r/min) 13.3-26.6 (800-1,600) 5.7 348 Displacement l in3 L70H D6J Engine (Tier 4 Final) Max power at r/s (r/min) 23.3-28.3 (1,400-1,700) SAE J1995 gross kW hp 127 170 ISO 9249, SAE J1349 net kW hp 127 170 Max torque at r/s (r/min) 23.3 (1,400) SAE J1995 gross Nm lbf ft 853 629 ISO 9249, SAE J1349 net Nm lbf ft 853 629 Economic working range r/s (r/min) 13.3-26.6 (800-1,600) 5.7 348 Displacement l in3 L90H D6J Engine (Tier 4 Final) Max power at r/s (r/min) 23.3-31.7 (1,400-1,900) SAE J1995 gross kW hp 137 184 ISO 9249, SAE J1349 net kW hp 137 184 Max torque at r/s (r/min) 23.3 (1,400) SAE J1995 gross Nm lbf ft 934 689 ISO 9249, SAE J1349 net Nm lbf ft 934 689 Economic working range r/s (r/min) 13.3-26.6 (800-1,600) 5.7 348 Displacement l in3

L60H 175 155 135 115 95 75 55

130 900

120 110

800

100 90

700

600 500

600

70 60

500

400

40 800

700

1 000

1 200

1 400

1 600

1 800

400 300

2 000

r/s

L70H 175 155 135 115 95 75 55

130 900

120 110

800

100 90

700

600 500

600

70 60

500

400

40 800

700

1 000

1 200

1 400

1 600

1 800

400 300

2 000

r/s

L90H 175 155 135 115 95 75 55

130 900

120 110

800

100 90

700

600 500

600

70 60

500

400

40 800

700

1 000

1 200

1 400

1 600

1 800

2 000

r/s

400 300

Drivetrain Torque converter: Single-stage Transmission: Volvo countershaft transmission with single lever control. Fast and smooth shifting of gears with Pulse Width Modulation (PWM) valve. Transmission: Volvo Automatic Power Shift (APS) gear shifting system with fully automatic shifting 1-4 and mode selector with 4 different gear shifting programs, including AUTO mode. Axles: Volvo fully floating axle shafts with planetary hub reductions and cast steel axle housing. Fixed front axle and oscillating rear axle. 100% differential lock on the front axle. L60H Transmission Volvo HTE 125 Torque multiplication, stall ratio 2.5:1 1st gear km/h mph 7 4.3 2nd gear km/h mph 14 8.7 Maximum speed, forward/reverse 3rd gear km/h mph 27 16.8 4th gear* km/h mph 44 27.3 Measured with tires 20.5R25 Front axle/rear axle AWB 15/AWB 15 Rear axle oscillation ± ° ± 13 Ground clearance at 13° osc. mm in 470 18.5 L70H Transmission Volvo HTE 125 Torque multiplication, stall ratio 2.5:1 1st gear km/h mph 7 4.3 2nd gear km/h mph 14 8.7 Maximum speed, forward/reverse 3rd gear km/h mph 27 16.8 4th gear* km/h mph 44 27.3 Measured with tires 20.5R25 Front axle/rear axle AWB 25/AWB 20 Rear axle oscillation ± ° ± 13 Ground clearance at 13° osc. mm in 470 18.5 L90H Transmission Volvo HTE 125 Torque multiplication, stall ratio 2.5:1 1st gear km/h mph 7 4.3 2nd gear km/h mph 13 8.1 Maximum speed, forward/reverse 3rd gear km/h mph 25 15.5 4th gear* km/h mph 44 27.3 Measured with tires 20.5R25 Front axle/rear axle AWB 25/AWB 20 Rear axle oscillation ± ° ± 13 Ground clearance at 13° osc. mm in 470 18.5

Electrical system Contronic electrical system with central warning light and buzzer for following functions: - Serious engine fault, Low steering system pressure, Over speed warning engine, Interruption in communication (computer fault), Central warning light and buzzer with the gear engaged for the following functions: Low engine oil pressure, High engine oil temperature, High charge air temperature, Low coolant level, High coolant temperature, High crank case pressure, Low transmission oil pressure, High transmission oil temperature, Low brake pressure, Engaged parking brake, Fault on brake charging, Low hydraulic oil level, High hydraulic oil temperature, Overspeeding in engaged gear, High brake cooling oil temperature front and rear axles, etc. L60H, L70H, L90H Batteries V 2 x 12 Battery capacity Ah 2 x 110 Cold cranking capacity, approx A 680 Alternator rating W/A 3 135/80 Starter motor output kW 5.5 Brake system Service brake: Volvo dual-circuit system with outboard mounted, hydraulically operated, fully sealed and circulating oil cooled wet disc brakes. Operator selectable, four transmission de-clutch settings while braking. Parking brake: Dry disc brake mounted on the transmission output shaft. Applied by spring force, electro-hydraulically released with a switch on the instrument panel. Secondary brake: Dual brake circuits with rechargeable accumulators. Standard: The brake system complies with the requirements of ISO 3450, 71/320/EEC L60H Number of brake discs per wheel front Accumulators l L70H Number of brake discs per wheel front Accumulators

L90H Number of brake discs per wheel front Accumulators

gal

1 3 x 0.5 3 x 0.13 1 2 x 0.5 2 x 0.13 +1 x 1.0 +1 x 0.26

1 2 x 0.5 2 x 0.13 gal +1 x 1.0 +1 x 0.26

*limited by ECU

Volvo L60H, L70H, L90H in detail. Cab Instrumentation: All important information is centrally located in the operator’s field of vision. Display for Contronic monitoring system Heater and defroster: Heater coil with filtered fresh air and fan with auto and 11 manual speed settings. Defroster vents for all window areas. Operator’s seat: Operator’s seat with adjustable air suspension and retractable seat belt. The seat is mounted on a bracket on the rear cab wall and floor. The forces from the retractable seat belt are absorbed by the seat rails. Standards: The cab is tested and approved according to ROPS (ISO 3471), FOPS (ISO 3449). The cab meets with requirements according to ISO 6055 (Operator overhead protection - Industrial trucks) and SAE J386 (Operator Restraint System). L60H L70H L90H Emergency exit: Use emergency hammer to break window Sound level in cab according to ISO 6396/SAE J2105 LpA dB(A) 68 68 68 External sound level according to ISO 6396/SAE J2105 LwA dB(A) 104 105 105 Ventilation m3/min yd3/min 9.0 11.8 9.0 11.8 9.0 11.8 Heating capacity kW 16 16 16 Air conditioning (optional) kW 7.5 7.5 7.5 Lift arm system Torque parallel linkage (TP-linkage) with high breakout torque and parallel lift-arm action. L60H L70H L90H Lift cylinders 2 2 2 Cylinder bore mm in 110 4.3 110 4.3 120 4.7 Piston rod diameter mm in 70 2.8 70 2.8 70 2.8 Stroke mm in 665 26.2 756 29.8 733 28.9 Tilt cylinder 1 1 1 Cylinder bore mm in 150 5.9 160 6.3 180 7.1 Piston rod diameter mm in 80 3.1 90 3.5 90 3.5 Stroke mm in 444 17.5 432 17.0 430 16.9 Service / Refill capacity Service accessibility: Large, electrically operated easy-to-open hood covering whole engine compartment. Fluid filters and component breather air filters are located from ground level access and promote long service intervals. Machine contronics have possibility to monitor, log and analyze data to facilitate troubleshooting. L60H L70H L90H Fuel tank l gal 222 58.6 222 58.6 222 58.6 DEF tank l gal 20 5.3 20 5.3 20 5.3 Engine coolant l gal 30 7.9 30 7.9 30 7.9 Hydraulic oil tank l gal 90 23.8 90 23.8 90 23.8 Transmission oil l gal 21 5.5 21 5.5 21 5.5 Engine oil l gal 19.5 5.2 19.5 5.2 19.5 5.2 Axle oil front l gal 25 6.6 35 9.2 35 9.2 Axle oil rear l gal 25 6.6 27 7.1 27 7.1

Hydraulic system Closed center load sensing hydraulic system with non pressurised hydraulic tank and pilot operated control valves. System supply: Variable displacement axial piston pump supply the hydraulic system. Valves: The central valve distributes pressure and flow out to the cooling fan, steering, brake, pilot and hydraulic system. Steering system gets priority over others. Lift function: The valve has four positions; raise, hold, lower and float position. Automatic boom kick-out position can be set to any position between maximum reach and full lifting height. Tilt function: The valve has three functions; rollback, hold and dump. Automatic tilt-back can be adjusted to the desired bucket angle. Cylinders: Double-acting cylinders for all functions. Filter: Full flow filtration through 10 micron (absolute) filter cartridge. L60H L70H L90H Working pressure maximum, pump 2 for steering-, brake-, MPa bar 26.0 260 26.0 260 31 310 pilot- and working hydraulic system gal/ Flow l/min 145 38.3 154 40.7 171 45.2 min at MPa bar 10 100 10 100 10 100 engine speed r/s(r/min) 32 (1,900) 32 (1,900) 32 (1,900) Working pressure maximum, pump MPa bar 21.0 210 21.0 210 21.0 210 3 for brake- and cooling fan system gal/ Flow l/min 33 8.7 33 8.7 33 8.7 min at MPa bar 10 100 10 100 10 100 engine speed r/s (r/min) 32 (1,900) 32 (1,900) 32 (1,900) Pilot system, MPa bar 3.5 35 3.5 35 3.5 35 working pressure Cycle times Lift s 4.5 5.1 5.4 Tilt s 2.3 1.3 1.9 Lower, empty s 2.9 2.7 3.2 Total cycle time s 9.7 9.1 10.5 Steering system System supply: The steering system has priority feed from a load-sensing axial piston pump with variable displacement. Steering cylinders: Two double-acting cylinders. L60H L70H L90H Steering cylinders 2 2 2 Cylinder bore mm in 70 2.76 70 2.76 80 3.1 Rod diameter mm in 45 1.77 45 1.77 50 2.0 Stroke mm in 386 15.2 386 15.2 345 13.6 Working pressure MPa bar 21 210 21 210 21 210 gal/ Maximum flow l/min 60 15.9 60 15.9 60 15.9 min Maximum ±° 40 40 40 articulation

Dimensions.

Where applicable, specifications and dimensions are according to ISO 7131, SAE J732, ISO 7546, SAE J742, ISO 14397, SAE J818.

Tires 20.5 R25 L3

B C D F G J K O Pmax R R1* S T U X Y Z a2 a3 a4

mm mm mm mm mm mm mm

ft in ft in ft in ft in ft in ft in ft in ° ° ° ° ° ft in ft in ft in ft in ft in ft in ft in ±°

L60H 6 040 19' 10" 3 000 9' 10" 440 1' 5" 3 270 10' 9" 2 134 7' 0" 3 570 11' 9" 3 870 12' 8" 56 46 43 47 79 103 0' 4" 450 1' 6" 1 900 6' 3" 2 430 8' 0" 3 210 10' 6" 5 340 17' 6" 2 900 9' 6" 40

Standard boom L70H 6 080 19' 11" 3 000 9' 10" 450 1' 6" 3 280 10' 9" 2 134 7' 0" 3 590 11' 9" 3 870 12' 9" 56 46 43 48 68 101 0' 4" 440 1' 3" 1 930 6' 4" 2 460 8' 1" 3 160 10' 4" 5 350 17' 7" 2 890 9' 6" 40

L90H 6 160 20' 3" 3 050 10' 0" 450 1' 6" 3 280 10' 9" 2 132 7' 0" 3 660 12' 0" 3 970 13' 0" 57 44 44 49 67 107 0' 4" 470 1' 6.5" 1 960 6' 5" 2 490 8' 2" 3 290 10' 9" 5 430 17' 10" 2 950 9' 8" 40

L60H 6 550 21' 6" 3 000 9' 10" 440 1' 5" 3 270 10' 9" 2 134 7' 0" 4 150 13' 7" 4 380 14' 4" 58 42 43 50 78 79 0' 3" 540 1' 9" 1 900 6' 3" 2 430 8' 0" 3 590 11' 10" 5 340 17' 6" 2 900 9' 6" 40

Long boom L70H 6 560 21' 6" 3 000 9' 10" 450 1' 6" 3 280 10' 9" 2 134 7' 0" 4 100 13' 6" 4 390 14' 5" 52 43 43 49 73 107 0' 4" 500 1' 8" 1 930 6' 4" 2 460 8' 1" 3 500 11' 6" 5 350 17' 7" 2 890 9' 6" 40

L90H 6 590 21' 8" 3 050 10' 0" 450 1' 6" 3 280 10' 9" 2 132 7' 0" 4 090 13' 5" 4 400 14' 5" 57 45 46 51 66 102 0' 4" 510 1' 8" 1 960 6' 5" 2 490 8' 2" 3 660 12' 0" 5 430 17' 10" 2 950 9' 8" 40

Tires: 20.5R25 L3 Grapple sales code SAE-Load kg Operating weight kg without load* A m2 B mm C mm D mm E mm F mm G mm H mm I mm J mm K mm L mm M mm

L60H L70H L90H 82194 80153 80832 lb 3 450 7,610 3 990 8,800 4 600 10,140 lb 12 380 27,310 14 110 31,110 16 100 35,510 yd2 ft in ft in ft in ft in ft in ft in ft in ft in ft in ft in ft in ft in

1.3 3 410 1 480 2 930 1 170 1 530 2 350 4 330 5 880 2 000 2 080 1 710 7 890

14 11' 2" 4' 10" 9' 7" 3' 10" 5' 0" 7' 8" 14' 3" 19' 3" 6' 7" 6' 10" 5' 7" 25' 11"

1.5 3 380 1 590 2 870 1 260 1 510 2 440 4 380 6 030 2 140 2 370 1 790 7 990

16.1 11' 1" 5' 3" 9' 5" 4' 2" 4' 11" 8' 0" 14' 5" 19' 9" 7' 0" 7' 9" 5' 11" 26' 2"

2.4 3 420 1 790 2 790 1 410 1 440 2 740 4 540 6 590 2 790 2 990 2 130 8 460

25.8 11' 3" 5' 11" 9' 2" 4' 7" 4' 9" 9' 0" 14' 11" 21' 7" 9' 2" 9' 10" 7' 0" 27' 9"

* Including logging counterweight

Dimensions. Tires: 20.5R25 L3 MHA sales code A* B* C* Static tipping load, straight 35deg. turn at full turn D E F G H I J K L M N O P Q R S Operating weight without load

kg kg kg

lb lb lb

L60H 92007 1 800 3,969 1 400 3,087 1 150 2,536

L70H 92007 2 150 4,741 1 710 3,771 1 400 3,087

L90H 92008 2 760 6,086 2 130 4,697 1 740 3,837

3 070

6,780

3 430

7,560

4 080

9,000

kg kg mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

lb lb ft in ft in ft in ft in ft in ft in ft in ft in ft in ft in ft in ft in ft in ft in ft in ft in

2 760 2 670 2 590 2 000 1 460 3 270 4 300 5 430 900 1 220 1 580 2 260 3 240 4 320 1 510 5 290 6 170 7 140

6,090 5,880 8' 6" 6' 7" 4' 10" 10' 9" 14' 1" 17' 10" 2' 11" 4' 0" 5' 2" 7' 5" 10' 8" 14' 2" 4' 11" 17' 4" 20' 3" 23' 5"

3 090 2 980 2 710 2 100 1 540 3 320 4 350 5 490 1 260 1 740 2 260 2 170 3 090 4 100 1 530 5 300 6 180 7 130

6,800 6,580 8' 11" 6' 11" 5' 1" 10' 11" 14' 3" 18' 0" 4' 2" 5' 9" 7' 5" 7' 2" 10' 2" 13' 5" 5' 0" 17' 5" 20' 3" 23' 5"

3 650 3 520 2 610 2 010 1 410 3 250 4 380 5 520 1 340 1 890 2 430 2 040 3 030 4 020 1 530 5 340 6 300 7 260

8,040 7,760 8' 7" 6' 7" 4' 7" 10' 8" 14' 5" 18' 1" 4' 5" 6' 2" 8' 0" 6' 8" 9' 11" 13' 2" 5' 0" 17' 6" 20' 8" 23' 10"

11 670 25,720 13 160 29,020 14 520 32,010

* Op. load at full turn + tipping position Tipping loads calculated for max. arm length

Tires: 20.5R25 L3 Fork frame sales code Fork tines sales code (R/L) Static tipping load, kg lb straight 35deg. Turn kg lb at full turn kg lb at load center mm in distance* A mm ft in B mm ft in C mm ft in D mm ft in E mm ft in F mm ft in Operating weight kg lb without load * Firm and level ground

L60H 83 768 80042/80043

L70H 83 769 80042/80044

L90H 83770 80106/80107

6 570 14,490 7 250 15,990 8 470 18,670 5 900 13,020 6 510 14,370 7 550 16,650 5 710 12,580 6 300 13,890 7 280 16,050 600

2' 0"

600

2' 0"

600

2' 0"

790 2' 7" 840 2' 9" 930 3' 1" 1 560 5' 2" 1 610 5' 3" 1 670 5' 6" -37 -0' 1.5" -55 -0' 2.1" -8 -0' 0.3" 1 830 6' 0" 1 860 6' 1" 1 800 5' 11" 3 710 12' 2" 3 740 12' 3" 3 780 12' 5" 700 2' 3" 760 2' 6" 730 2' 5" 11 750 25,900 13 240 29,200 14 610 32,220

Specifications. L60H GENERAL PURPOSE

GRADING

LIGHT MATERIAL

LONG BOOM

Tires 20.5R25 XHA2 L3 1.9 m³ 2.5 yd3 STE H BOE

1.8 m³ 2.4 yd3 STE H T

2.1 m³ 2.7 yd3 STE H BOE

2.1 m³ 2.7 yd3 STE P BOE

2.3 m³ 3.0 yd3 STE P BOE

2.3 m³ 3.0 yd3 STE H BOE

1.7 m³ 2.2 yd3 GRB H BOE

3.1 m³ 4.1 yd3 LM H

5.0 m³ 6.5 yd3 LM H

Volume, heaped ISO/SAE

m3 yd3

1.9

2.5

1.8

2.4

2.1

2.7

2.1

2.7

2.3

1.7

2.2

3.1

4.1

6.5

–

Volume at 110% fill factor

m3 yd3

2.1

2.7

2.6

2.3

2.5

3.3

2.5

3.3

1.9

2.4

3.4

4.5

5.5

7.2

–

Static tipping load, straight

lb 8 460

18,650

8 630

19,030

8 820

19,450

8 370

18,460

8 740

19,270

8 290

18,280

7 320

16,150

7 990

17,610

7 970

17,580 -1710

-3,770

at 35° turn

lb 7 560

16,660

7 720

17,020

7 900

17,420

7 470

16,470

7 820

17,250

7 390

16,290

6 540

14,430

7 110

15,690

7 070

15,590 -1570

-3,460

at full turn

lb 7 290

16,070

7 450

16,430

7 630

16,820

7 210

15,890

7 550

16,660

7 120

15,710

6 310

13,920

6 860

15,120

6 810

15,010 -1540

-3,380

Breakout force

lbf

18,410

83.9

18,870

84.9

19,090

78.5

17,650

80.9

18,200

75.1

16,900

60.2

13,540

61.7

13,880

53.8

12,100

390

24' 3"

7 310

24' 0"

7 410

24' 4"

7 370

24' 2"

7 470

24' 6"

7 690

25' 3"

7 720

25' 4"

7 940

26' 1"

520

1' 8" 0' 1"

81.9

– –

mm ft in 7 350

24' 1"

7 380

mm ft in 1 120

3' 8"

1 140

3' 9"

1 080

3' 7"

1 180

3' 10"

1 140

3' 9"

1 230

4' 0"

1 400

4' 7"

1 480

4' 10"

1 700

5' 7"

mm ft in 2 830

9' 3"

3 040

10' 0"

2 840

9' 4"

2 790

9' 2"

2800

9' 2"

2 750

9' 0"

2 510

8' 3"

2 570

8' 5"

2 430

8' 0"

540

1' 9"

mm ft in 5 020

16' 6"

5 020

16' 6"

4 800

15' 9"

5 100

16' 9"

5 120

16' 9"

5 170

17' 0"

4 520 14' 10" 5 280

17' 4"

5 480

18' 0"

520

1' 8"

mm ft in 1 050

3' 6"

1 400

4' 7"

990

3' 3"

1 090

3' 7"

1 040

3' 5"

1 130

3' 9"

1 130

3' 8"

1 310

4' 3"

1 500

4' 11"

mm ft in 1 570

5' 2"

2 030

6' 8"

1 560

5' 1"

1 590

5' 3"

1 580

5' 2"

1 600

5' 3"

1 480

4' 10"

1 620

5' 4"

1 670

5' 6"

450

1' 6"

98"

2500

98"

2500

98"

2 500

98"

2 500

98"

2 500

98"

2 500

98"

2 550

100"

2 650

104"

a1 clearance circle

mm ft in 11 570 37' 11" 11 620 38' 2" 11 580 38' 0" 11 600 38' 1" 11 610 38' 1" 11 620 38' 2" 11 970 39' 3" 11 840 38' 10" 12 060 39' 7"

Operating weight

in 2 500

lb 12 100 26,670 12 040 26,540 11 870 26,170 12 150 26,800 11 900 26,250 12 200 26,900 12 040 26,550 12 230 26,970 12 520 27,610

Bucket Selection Chart The chosen bucket is determined by the density of the material and the expected bucket fill factor. The actual bucket volume is often larger than the rated capacity, due to the features of the TP linkage, including an open bucket design, good rollback angles in all positions and good bucket filling performance. The example represents a standard boom configuration. Example: Sand and gravel. Fill factor ~ 105%. Density 1.6 t/m3 (2,700 lb/yd3). Result: The 3.4 m3 (4.5 yd3) bucket carries 3.6 m3 (4.7 yd3). For optimum stability always consult the bucket selection chart. ISO/SAE Material Actual bucket Bucket fill, density volume Material volume % 3 3 t/m lb/yd m3 yd3 m3 yd3 Earth/Clay

~ 110

Sand/ Gravel

~ 105

Aggregate

~ 100

Rock

≤100

~ 1.55 ~ 1.40 ~ 1.30 ~ 1.65 ~ 1.50 ~ 1.35 ~ 1.75 ~ 1.55 ~ 1.55

~ 2,610 ~ 2,360 ~ 2,190 ~ 2,780 ~ 2,530 ~ 2,280 ~ 2,950 ~ 2,610 ~ 2,610

1.9 2.1 2.3 1.9 2.1 2.3 1.9 2.1 2.3

2.5 2.8 3.0 2.5 2.8 3.0 2.5 2.8 3.0

2.1 2.3 2.5 2.0 2.2 2.1 1.9 2.1 2.3

2.8 3.0 3.3 2.6 2.9 2.8 2.5 2.8 3.0

~ 1.70 ~ 2,870

1.7

2.2

1.7

2.2

440

1' 5"

120

260

L60H 0.4 0.8 1.0 1.2 1.4 1.6 1.8 2.0 0.6 (674) (1,011) (1,348) (1,686) (2,023) (2,360) (2,697) (3,035) (3,371) H 1.8 m3 (2.3 yd3) H 1.9 m3 (2.4 yd3) P 2.1 m3 (2.7 yd3) H 2.1 m3 (2.7 yd3) P 2.3 m3 (3.0 yd3) H 2.3 m3 (3.0 yd3) H 3.1 m3 (4.0 yd3) H 5.0 m3 (6.5 yd3) H 1.7 m3 (2.2 yd3) H 3.1 m3 (4.0 yd3)

The size of rock buckets is optimized for optimal penetration and filling capability rather than the density of the material.

Supplemental Operating Data Tires 20.5 R25 L2 Width over tires Ground clearance Tipping load, full turn Operating weight

mm mm kg kg

in in lb lb

17.5 R25 L2 -122 -4.8 -72 -2.8 -328 -723 -589 -1,299

Standard boom 20.5 R25 L2 +10 + 0.4 -10 - 0.4 -120 - 265 -90 - 198

600/65 R25 L3 +100 +4 -30 - 1.2 -20 - 44 +30 + 66

Specifications. L70H GENERAL PURPOSE

GRADING

LIGHT MATERIAL

LONG BOOM

Tires 20.5R25 XHA2 L3 2.1 m³ 2.7 yd3 STE H BOE

2.0 m³ 2.6 yd3 STE H T

2.3 m³ 3.0 yd3 STE H BOE

2.3 m³ 3.0 yd3 STE P BOE

2.4 m³ 3.1 yd3 STE P BOE

2.4 m³ 3.1 yd3 STE H BOE

2.2 m³ 2.9 yd3 GRB H BOE

3.4 m³ 4.4 yd3 LM H

6.4 m³ 8.4 yd3 LM H

Volume, heaped ISO/SAE

m3 yd3

2.1

2.7

2.0

2.6

2.3

3.0

2.3

3.0

2.4

3.1

2.4

3.1

2.2

2.9

3.4

4.4

6.4

8.4

Volume at 110% fill factor

m3 yd3

2.3

3.0

2.2

2.9

2.5

3.3

2.5

3.3

2.6

3.5

2.6

3.5

2.4

3.2

3.7

4.9

7.0

9.2

Static tipping load, straight

lb 9 330

20,570

9 520

20,990

9 860

21,750

9 270

20,430

9 830

21,670

9 230

20,350

7 550

16,650

8 820

19,450

8 380

18,480 -1 740 -3,840

at 35° turn

lb 8 340

18,380

8 520

18,790

8 840

19,490

8 280

18,250

8 800

19,410

8 240

18,170

6 700

14,780

7 850

17,320

7 390

16,290 -1 600 -3,520

at full turn

lb 8 040

17,730

8 230

18,140

8 540

18,820

7 980

17,600

8 500

18,740

7 950

17,520

6 460

14,230

7 570

16,690

7 090

15,640 -1 550 -3,410

Breakout force

lbf

20,860

94.8

21,320

98.8

22,210

89.4

20,110

96.5

21,700

87.6

19,690

62.7

14,100

71.7

16,130

53.9

12,110

-2.0

-380

mm ft in 7 440

24' 5"

7 590 24' 11" 7 370

24' 2"

7 490

24' 7"

7 400

24' 3"

7 520

24' 8"

7 950

26' 1"

7 780

25' 6"

8 330

27' 4"

460

1' 6"

mm ft in 1 150

3' 9"

1 290

4' 3"

1 080

3' 7"

1 190

3' 11"

1 110

3' 8"

1 220

4' 0"

1 670

5' 6"

1 470

4' 10"

1 970

6' 5"

0' 1"

mm ft in 2 780

9' 2"

2 690

8' 10"

2 830

9' 3"

2 750

9' 0"

2 810

9' 2"

2 730

8' 11"

2 350

7' 9"

2 530

8' 4"

2 150

7' 1"

560

1' 10"

mm ft in 5 100

16' 9"

5 150 16' 11" 5 090

16' 9"

5 170 16' 11" 5 130 16' 10" 5 200

17' 1"

4 720

15' 6"

5 450 17' 11" 5 790

19' 0"

510

1' 8"

mm ft in 1 110

3' 8"

1 240

4' 1"

3' 6"

1 140

3' 10"

1 350

4' 5"

1 340

5' 8"

-60

-0' 2"

mm ft in 1 630

5' 4"

1 710

5' 7"

1 610

5' 3"

1 650

5' 5"

1 610

5' 4"

1 660

5' 5"

1 570

5' 2"

1 680

5' 6"

1 720

5' 8"

400

1' 4"

104"

2 500

98"

2 650

104"

2 650

104"

2 650

104"

2 650

104"

2 650

104"

2 650

104"

2 750

108"

a1 clearance circle

mm ft in 11 760 38' 7" 11 710 38' 5" 11 740 38' 6" 11 790 38' 8" 11 740 38' 6" 11 800 38' 9" 12 320 40' 5" 11 980 39' 4" 12 410 40' 9"

390

1' 3"

190

420

Operating weight

92.8

in 2 650

1 060

~ 110

Sand/ Gravel

~ 105

Aggregate

~ 100

Rock

≤100

1 070

3' 6"

1 160

~ 1.55 ~ 1.45 ~ 1.40 ~ 1.65 ~ 1.55 ~ 1.50 ~ 1.75 ~ 1.65 ~ 1.60

~ 2,610 ~ 2,440 ~ 2,360 ~ 2,780 ~ 2,610 ~ 2,530 ~ 2,950 ~ 2,780 ~ 2,700

2.5 2.6 2.8 2.5 2.6 2.8 2.5 2.6 2.8

3.3 3.4 3.7 3.3 3.4 3.7 3.3 3.4 3.7

2.7 2.9 3.1 2.6 2.7 2.9 2.5 2.6 2.8

3.5 3.8 4.0 3.4 3.5 3.7 3.3 3.4 3.7

~ 1.80 ~ 3,030

2.2

2.9

2.2

2.9

H 2.0 m3 (2.6 yd3) H 2.1 m3 (2.7 yd3) P 2.3 m3 (3.0 yd3) H 2.3 m3 (3.0 yd3) P 2.4 m3 (3.1 yd3) H 2.4 m3 (3.1 yd3) H 3.4 m3 (4.4 yd3) H 6.4 m3 (8.3 yd3) H 2.1 m3 (2.7 yd3) H 3.4 m3 (4.4 yd3)

Supplemental Operating Data

1 720

L70H 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 (674) (1,011) (1,348) (1,686) (2,023) (2,360) (2,697) (3,035) (3,371)

The size of rock buckets is optimized for optimal penetration and filling capability rather than the density of the material.

Tires 20.5 R25 L2 Width over tires Ground clearance Tipping load, full turn Operating weight

4' 5"

lb 13 700 30,210 13 610 30,010 13 450 29,660 13 730 30,280 13 470 29,700 13 750 30,320 13 990 30,850 13 940 30,740 14 480 31,940

Bucket Selection Chart The chosen bucket is determined by the density of the material and the expected bucket fill factor. The actual bucket volume is often larger than the rated capacity, due to the features of the TP linkage, including an open bucket design, good rollback angles in all positions and good bucket filling performance. The example represents a standard boom configuration. Example: Sand and gravel. Fill factor ~ 105%. Density 1.65 t/m3 (2,780 lb/yd3). Result: The 2.5 m3 (3.3 yd3) bucket carries 2.6 m3 (3.4 yd3). For optimum stability always consult the bucket selection chart. ISO/SAE Material Actual bucket Bucket fill, density volume Material volume % 3 3 t/m lb/yd m3 yd3 m3 yd3 Earth/Clay

3' 9"

mm mm kg kg

in in lb lb

Standard boom 20.5 R25 L2 600/65 R25 L3 +10 + 0.4 +100 +4 -20 - 0.8 -30 -1.2 -180 -397 -10 -22 -90 -198 +30 + 66

L90H GENERAL PURPOSE

GRADING

LIGHT MATERIAL

LONG BOOM

Tires 20.5R25 XHA2 L3 2.3 m³ 3.0 yd3 STE H BOE

2.5 m³ 3.3 yd3 STE H T

2.5 m³ 3.3 yd3 STE H BOE

2.5 m³ 3.3 yd3 STE P BOE

2.6 m³ 3.4 yd3 STE P BOE

2.8 m³ 3.7 yd3 STE H BOE

2.8 m³ 3.7 yd3 GRB H BOE

4.1 m³ 5.4 yd3 LM H

7.0 m³ 9.2 yd3 LM H

Volume, heaped ISO/SAE

m3 yd3

2.3

3.0

2.5

3.3

2.5

3.3

2.5

3.3

2.6

3.4

2.8

3.7

2.8

3.7

4.1

5.4

7.0

9.2

Volume at 110% fill factor

m3 yd3

2.5

3.3

2.8

3.6

2.8

3.6

2.8

3.6

2.9

3.7

3.1

4.5

5.9

7.7

10.1

Static tipping load, straight

lb 10 930 24,110 11 090 24,450 11 470 25,290 10 860 23,940 11 430 25,210 11 350 25,020 10 740 23,690 10 240 22,570

at 35° turn

lb 9 700

21,380

9 850

21,710 10 200 22,480

9 620

21,220 10 160 22,410 10 080 22,220

at full turn

lb 9 330

20,580

9 480

20,900

9 260

20,420

lbf

31,020

Breakout force

21,660

9 790

21,580

21,920 -1 680 -3,710

9 510

20,970

9 030

19,910

8 720

19,220 -1 530 -3,370

9 700

21,400

9 150

20,170

8 670

19,130

8 360

18,430 -1 490 -3,270

30,960

137.6

30,940

145.5

32,720

133

29,900

142.9

32,120

137.7

126.4

28,420

100.5

22,590

86.9

19,540

2.0

390

mm ft in 7 560 24' 10" 7 790

25' 7"

7 510

24' 7"

7 610

25' 0"

7 530

24' 8"

7 580 24' 10" 7 690

25' 3"

8 040

26' 4"

8 340

27' 4"

410

1' 4"

mm ft in 1 170

3' 10"

1 370

4' 6"

1 110

3' 8"

1 210

4' 0"

1 140

3' 9"

1 180

3' 10"

1 280

4' 2"

1 590

5' 3"

1 850

6' 1"

-10

-0.4"

mm ft in 2 840

9' 4"

2 700

8' 10"

2 880

9' 6"

2 810

9' 3"

2 870

9' 5"

2 830

9' 4"

2 750

9' 0"

2 540

8' 4"

2 340

7' 8"

430

1' 5"

mm ft in 5 230

17' 2"

5 320

17' 6"

5 220

17' 2"

5 290

17' 4"

5 250

17' 3"

5 310

17' 5"

5 380

17' 8"

5 570

18' 3"

5 770 18' 11"

420

1' 5"

mm ft in 1 070

3' 6"

1 270

4' 2"

1 030

3' 5"

1 110

3' 8"

1 050

3' 5"

1 080

3' 7"

1 140

3' 9"

1 440

4' 9"

1 650

5' 5"

-30

-0' 1"

mm ft in 1 660

5' 5"

1 760

5' 9"

1 640

5' 4"

1 680

5' 6"

1 640

5' 5"

1 660

5' 5"

1 700

5' 7"

1 710

5' 7"

1 710

5' 7"

360

1' 2"

108"

2 750

108"

2 750

108"

2 750

108"

2 750

108"

2 750

108"

2 750

108"

2 750

108"

3 000

118"

a1 clearance circle

mm ft in 12 040 39' 6" 12 170 39' 11" 12 010 39' 5" 12 060 39' 7" 12 020 39' 5" 12 050 39' 6" 12 100 39' 8" 12 300 40' 4" 12 700 41' 8"

310

1' 0"

170

370

Operating weight

138

9 820

9 940

in 2 750

lb 15 190 33,500 15 140 33,380 14 980 33,030 15 230 33,590 15 000 33,070 15 050 33,190 15 300 33,740 15 560 34,310 15 990 35,260

~ 110

Sand/ Gravel

~ 105

Aggregate

~ 100

Rock

≤100

~ 1.55 ~ 1.45 ~ 1.40 ~ 1.65 ~ 1.55 ~ 1.50 ~ 1.75 ~ 1.65 ~ 1.60

~ 2,610 ~ 2,440 ~ 2,360 ~ 2,780 ~ 2,610 ~ 2,530 ~ 2,950 ~ 2,780 ~ 2,700

2.5 2.6 2.8 2.5 2.6 2.8 2.5 2.6 2.8

3.3 3.4 3.7 3.3 3.4 3.7 3.3 3.4 3.7

2.7 2.9 3.1 2.6 2.7 2.9 2.5 2.6 2.8

3.5 3.8 4.0 3.4 3.5 3.7 3.3 3.4 3.7

~ 1.80 ~ 3,030

2.2

2.9

2.2

2.9

L90H 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 (674) (1,011) (1,348) (1,686) (2,023) (2,360) (2,697) (3,035) (3,371) H 2.3 m3 (3.0 yd3) H 2.5 m3 (3.2 yd3) P 2.5 m3 (3.2 yd3) H 2.5 m3 (3.2 yd3) P 2.6 m3 (3.4 yd3) P 2.8 m3 (3.6 yd3) H 2.8 m3 (3.6 yd3) H 4.1 m3 (5.3 yd3) H 7.0 m3 (9.1 yd3) H 2.3 m3 (3.0 yd3) H 4.1 m3 (5.3 yd3)

The size of rock buckets is optimized for optimal penetration and filling capability rather than the density of the material.

Supplemental Operating Data Tires 20.5 R25 L2 Width over tires Ground clearance Tipping load, full turn Operating weight

mm mm kg kg

in in lb lb

Standard boom 20.5 R25 L2 600/65 R25 L3 0 0 +160 + 6.3 -10 -0.4 -10 -0.4 -110 -243 +310 +683 -100 -220.5 +560 +1,235

Equipment. STANDARD EQUIPMENT L60H L70H L90H

L60H L70H L90H Service and maintenance Engine oil remote drain and fill Transmission oil remote drain and fill Lubrication manifolds, ground accessible Pressure test ports: transmission and hydraulic, quick connects Service platforms with anti-slip surfaces CareTrack Telematics, 6 -Year Subscription Toolbox, lockable Engine Exhaust after-treatment system Three stage air cleaner, pre-cleaner, primary and secondary filter Indicator glass for coolant level Preheating of induction air Fuel pre-filter with water trap Fuel filter Crank case breather oil trap Exhaust heat ventilation Electrical system 24 V, pre-wired for optional accessories Alternator 80A/3 135W Battery disconnect switch Maintenance free batteries Battery box, steel Fuel gauge Hour meter Electric horn Instrument cluster: Fuel level Diesel Exhaust Fluid/AdBlue level Transmission temperature Coolant temperature Instrument lighting Lighting: Twin halogen front headlights with high and low beams Parking lights Double brake and tail lights Turn signals with flashing hazard light function Halogen work lights (2 front and 2 rear)

• • • • • • • •

•

• • • • • •

• • • • • • • •

• • • • •

•

• •

•

Contronic monitoring system Monitoring and logging of machine data Contronic display Fuel consumption Diesel Exhaust Fluid/AdBlue consumption Ambient temperature Clock Test function for warning and indicator lights Brake test Warning and indicator lights: Battery charging Parking brake Warning and display message: Regeneration Engine coolant temperature Charge air temperature Engine oil temperature Engine oil pressure Transmission oil temperature Transmission oil pressure Hydraulic oil temperature Brake pressure Parking brake applied Brake charging Overspeed at direction change Axle oil temperature Steering pressure Crank case pressure Attachment lock open Level warnings: Fuel level Diesel Exhaust Fluid/AdBlue level Engine coolant level Transmission oil level Hydraulic oil level Washer fluid level Engine torque reduction in case of malfunction indication: High engine coolant temperature High engine oil temperature Low engine oil pressure High crank case pressure High charge air temperature Engine shutdown to idle in case of malfunction indication: High transmission oil temperature Slip in transmission clutches Key pad, background lit Start interlock when gear is engaged

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• •

• • • • • • • • • • • • • • • •

• • • • • •

• • • • •

• • • •

L60H L70H L90H Drivetrain Automatic Power Shift Fully automatic gear shifting, 1-4 PWM-controlled gear shifting Forward and reverse switch by hydraulic lever console Indicator glass for transmission oil level Differentials: Front: 100% hydraulic locking Rear: Conventional Tires 17.5R25 20.5R25 Brake system Dual brake circuits Dual brake pedals Secondary brake system Parking brake, electrical-hydraulic Brake wear indicators Outboard mounted circulating oil cooled wet disc brakes on all four wheels Cab ROPS (ISO 3471), FOPS (ISO 3449) Single key kit door/start Acoustic inner lining Cigarette lighter, 24 V power outlet Lockable door Cab heating with fresh air inlet and defroster Fresh air inlet with two filters Automatic heat control Floor mat Dual interior lights Interior rearview mirrors Dual exterior rearview mirrors Sliding window, right side Tinted safety glass Retractable seat belt (SAE J386) Adjustable steering wheel Storage compartment Document pocket Sun visor Beverage holder Windshield washer front and rear Windshield wipers front and rear Interval function for front and rear wipers Foot step, left side (toolbox lockable included)

• • •

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• •

•

• • • • •

•

• • • • • • • • • • • • • • • • • • • • • • •

•

L60H L70H L90H Hydraulic system Main valve, double acting 2-spool with hydraulic pilots Variable displacement axial piston pumps (2) for: Working hydraulics, pilot hydraulics, steering system, brakes Cooling fan, brakes Hydraulic control levers Mechanical hydraulic lever lock Automatic boom kick-out automatic bucket positioner Double acting hydraulic cylinders Indicator glass for hydraulic oil level Hydraulic oil cooler External equipment Basic fenders, front and rear Viscous cab mounts Rubber engine and transmission mounts Engine hood, electronically openable Frame, joint lock Vandalism lock for engine compartment Lifting eyes Tie down eyes Tow hitch Counterweight, pre drilled for optional guards

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Equipment. OPTIONAL EQUIPMENT Service and maintenance Automatic lubrication System Automatic lubrication system for long boom Oil sampling valve Refill pump for automatic lubrication system Grease nipple guards Tool kit Wheel nut wrench kit Engine Air pre-cleaner, cyclone type Air pre-cleaner, oil-bath type Air pre-cleaner, turbo type Engine auto shut down Engine block heater, 120 V / 230 V Fuel heater Fuel fill strainer Hand throttle control Max. fan speed, hot climate Reversible cooling fan High altitude kit, 2 000 m / 6,560 ft up Electrical Battery disconnect switch Anti-theft device Headlights, assym. left Emergency stop License plate holder, lighting Reduced function working lights when reverse gear activated Side marker lamps License plate holder, lighting Forward camera, color Rear view camera incl. Monitor, color Rear view mirrors, Long arm, right side Rearview mirrors, adjustable, el. heated Reverse alarm Reverse lights Reversing warning light Reverse warning light, strobe lightning Warning, collapsible, rotating beacon Warning beacon, flashing strobe light Working lights, attachments Working lights front, high intensity discharge (HID) Working lights front, on cab, dual Working lights rear, on cab Working lights rear, on cab, dual Working lights front, extra Working lights, front on cab, 2 LED lamps Working lights, rear on cab, 2 LED lamps Working lights, front on cab, 4 LED lamps Working lights, rear on cab, 4 LED lamps Working lights, side on cab, 4 LED lamps Working lights, rear in grille, 2 LED lamps Working lights, front above head lamps, 2 LED lamps Taillight, LED lamp Cab ACC control panel, with Fahrenheit scale Anchorage for Operator´s manual Armrest, operator’s seat, ISRI, left only Armrest, operator’s seat, Volvo, left Asbestos dust protection filter Automatic Climate Control, ACC Automatic Climate Control, ACC, corr prot. Condenser Cab air pre-cleaner, cyclone type Carbon filter - cab Foot steps, front frame Remote door opener

L60H L70H L90H

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Cab Lunch box holder Operator’s seat, Volvo air susp, heavy-duty, high back, heated Operator’s seat, ISRI, air susp, heavy-duty, for CDC Operator’s seat, ISRI, heated, high back Operator’s seat, ISRI, low back Seat belt (width 75 mm / 3") Radio installation kit incl. 12 volt outlet, left-side Radio installation kit incl. 12 volt outlet, right-side Radio installation kit, 12 V, for USA Radio with CD player Forward view mirror Rear view mirrors, el. adjusted and heated Rear view mirrors, long arm right Rear view mirrors, el. adjusted and heated, long arm right Steering wheel knob Sun blinds, rear windows Sun blinds, side windows Timer cab heating Universal door/ignition key Window, sliding, door Drivetrain Rear axle with limited slip Speed limiter, 20 km/h / 12 mph Speed limiter, 30 km/h / 19 mph Speed limiter, 40 km/h / 25 mph Brake system Stainless steel, brake lines Parking brake alarm, audible Hydraulic system Arctic kit: Attachment locking, pilot hoses and hydraulic oil Attachment bracket, cast, visibility-optimized Attachment bracket, side-tilting Separate attachment locking, long boom Separate attachment locking, standard boom Single acting lifting function Boom suspension system HD LS hydraulics, pump kit included Hydraulic fluid, biodegradable, Volvo Hydraulic fluid, fire resistant Hydraulic fluid, for hot climate Hydraulic function, 3rd Detent for 3rd hydraulic function Adjustable flow for 3rd hydraulic function Hydraulic function, 3rd-4th Single lever control Single lever control for 3rd hydr. Function External equipment Deleted front mudguards Fire extinguisher Bracket for fire extinguisher Fire suppression system Mudguards, full cover, rear for 80-series tires Mudflap kit for mudguards, full cover for 80-series tires Mudguards, full cover, rear and front/rear for 65-series tires Mudflap kit for mudguards, full cover for 65-series tires Footsteps front frame Footsteps, right-hand side Flexible rear step Cab ladder, rubber suspended

L60H L70H L90H

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Protective equipment Anti-theft device Belly guard front Belly guard rear Boom cylinder hose and tube guards Cab roof, heavy duty Center hinge and rear frame guard Corrosion protection, painting Cover plate front frame, heavy-duty Cover plate, under cab Cover plates rear frame Guards for front head lights Guards for grease nipples Guards for radiator grill Guards for tail lights, heavy-duty Wheel/axle seal guards Window guards, side and rea Windshield guard Other equipment CareTrack, GSM/Satellite CE-marking Secondary steering Counterweight, logging Noise reduction kit, Blauer Engel incl. Decal Noise reduction kit, EU excl. Decal Sign, 50 km/h / 31mph Sign, slow moving vehicle

L60H L70H L90H

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Tires and Rims 17.5R25 20.5R25 600/65R25 650/65R25 Attachments Buckets: Straight Spade nose High tipping Light material Grading Wear parts: Bolt-on edge Bolt-on or weld-on bucket teeth Segments Log grapples Fork equipment Material handling arm Snow blade Broom Sand spreading bucket Bale clamp Drum rotator

L60H L70H L90H

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Selection of Volvo optional equipment Boom suspension system

3rd and 4th hydraulic function

LED lights

Rear view camera

Reversible fan

Fire suppression system

Not all products are available in all markets. Under our policy of continuous improvement, we reserve the right to change specifications and design without prior notice. The illustrations do not necessarily show the standard version of the machine.

3rd/4th hydraulic function, valve, description

Figure 1

1. 2. 3. 4. 5. 6. 7. 8. 9.

Connecting block Anti-cavitation valve Pressure-reducing valve Spring + spool Air nipple Housing Compensator Bush and nipple Stroke limiter (is not used)

3rd, or 3rd/4th hydraulic function, component location

Figure 1

1. 2. 3. 4.

Main control valve Valve, 3rd hydraulic function Central valve Lever carrier

For description of components, see:   

3rd, or 3rd/4th hydraulic function, description Control valve, description Central valve, description

3rd, or 3rd/4th hydraulic function, description In addition to the ordinary main control valve for lift and tilt function, the machine can be equipped with one or two additional hydraulic functions. These extra functions are double-acting and the connection points are located on the boom. For information on other systems affecting the 3rd or 3rd/4th hydraulic function, see: Working hydraulic system, description Servo system, description General function For control of function spools, hydraulic servo pressure is distributed from the boom lowering valve to both the servo valve and the control valve for 3rd/4th function, which is found on its inlet port PS, see figure below.

Figure 1 Control valve for 3rd/4th hydraulic function in neutral position, not activated. Green Orange 1 2 3 4 5 SW9141 SW9142 SW9144 SW9174 [1] MA9112 [2] MA9144 MA9141 MA9142 MA9143 SE9156 SE9157

Pressureless oil Servo pressure, standby pressure Central valve Servo valve Main control valve Control valve 3rd/4th hydraulic function Boom lowering valve Switch, automatic tilt-in Switch, automatic lift Switch, control lever lockout Switch, control lever lockout Control lever lockout Hold solenoid, 3rd function Hold solenoid, bucket positioner Hold solenoid, boom kick-out Hold solenoid, float mode Position sensor, automatic tilt-in Position sensor, automatic lift

Working hydraulic pressure is directed from the main control valve to inlet port P1 on the hydraulic control valve for 3rd/4th function.

Figure 2 Oil from pump P2 is supplied to the 3rd/4th hydraulic valve via the main control valve. Green Red Purple

Pressureless oil Working pressure Trapped oil

The control valve's valve sections are provided with flow compensators for each control spool, which have the function to give priority to the machine’s primary hydraulic functions such as lift, lower, and tilt functions if they are used simultaneously, see 3rd/4th hydraulic function, valve, description. Enabled 3rd hydraulic function When the 3rd function's control lever is moved backwards (from the operator's viewpoint), positive direction, servo pressure oil is directed to the 3rd hydraulic function’s control spool according to the figure below.

Figure 3 Applied servo pressure for 3rd hydraulic function from engaged lever, directing working hydraulic pressure for 3rd hydraulic function. Green Blue Red

Pressureless oil Servo pressure Working pressure

Pink

LS–pressure

The spool will move downwards due to the servo pressure applied on top, creating a hydraulic connection to its flow compensator. When the spool changes position, an LS-connection is created where an LS-pressure is generated. The LS-pressure affects pump P2, increasing its oil displacement to meet the need for increased oil flow. The LS-pressure passes the control spool’s restriction to the bottom of its flow compensator. When the flow compensator changes position, moves upwards, due to the applied LS-pressure, working oil pressure is directed to outlet port A (connection A3). The top side of the compensator spool is always affected by the highest available LS-pressure in the machine’s hydraulic system. If a higher LS-pressure is required, e.g., for lift function, the flow compensator will limit the oil flow through the control spool for 3rd and 4th hydraulic function, hence priority is given to the lift function. The principal sequence of events for using the 4th hydraulic function is as stated for the 3rd hydraulic function above. Servo circuit The servo circuit controls the working hydraulic system via servo valves, Servo system, description. Hydraulic safety features For more information about safety when working with hydraulic systems, see Safety when working on hydraulic systems. Parameters Relevant parameters for 3rd and 4th hydraulic function Parameter (code) -

Setting -

Supplementary information        

Braking system, description Steering system, description Central valve, description Control valve, description Working hydraulic system, component location Servo system, description Boom Suspension System, component description Hydraulic diagram, complete

Function check 

3rd/4th hydraulic, functional check

Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab. [1]Only for machines equipped with 4th hydraulic function or single lever. [2]Only for machines equipped with 4th hydraulic function or single lever.

ACM, I/O list In case of electric failure, the information display unit shows “o” for open circuit and “s” for short-circuiting. “–” is shown if input or output is not used. Pin A:1 A:2 A:3 A:4 A:5 A:6 A:7 A:8 A:9 A:10 A:11 A:12 A:13 A:14 A:15 A:16 A:17 A:18 A:19 A:20 A:21 A:22 A:23 A:24 A:25 A:26 A:27 A:28 A:29 A:30 A:31 A:32 A:33 A:34 A:35 A:36 A:37 A:38 A:39 A:40 A:41 A:42 A:43 A:44 A:45 A:46 A:47

Component CAN7L CAN L ACM MA2517 CAN7H CAN H FX1074 FX1074 — CAN L — FX1074 — CAN H — — — — — — — SE2544 — HE2513 — SE2519 — HE2511 — FX1074 — HE2512 — SE2522 — — — — SE2543 MA2519 — SE2521 — MA2519 — — —

Function Engine subnet Backbone 2(L) Key feed AdBlue®/DEF coolant valve Engine subnet Backbone 2(H) AdBlue®/DEF pump unit AdBlue®/DEF pump unit — Backbone 1(L) — AdBlue®/DEF pump unit — Backbone 1(H) — — — — — — — Exhaust gas pressure sensor before SCR catalyst — AdBlue®/DEF hose (supply/return) — DPF Differential pressure sensor — AdBlue®/DEF hose (supply/return) — AdBlue®/DEF pump unit — AdBlue®/DEF hose (supply/return) — Exhaust gas temperature sensor before DPF — — — — Exhaust gas temperature sensor after DPF AdBlue®/DEF dosing injector — Exhaust gas temperature sensor before DOC — AdBlue®/DEF dosing injector — — —

Wiring diagram Wiring diagram WD265 Wiring diagram WD321 Wiring diagram WD264 Wiring diagram WD270 Wiring diagram WD265 Wiring diagram WD321 Wiring diagram WD270 Wiring diagram WD270 — Wiring diagram WD320 — Wiring diagram WD270 — Wiring diagram WD320 — — — — — — — Wiring diagram WD266 — Wiring diagram WD269 — Wiring diagram WD266 — Wiring diagram WD269 — Wiring diagram WD270 — Wiring diagram WD269 — Wiring diagram WD266 — — — — Wiring diagram WD266 Wiring diagram WD269 — Wiring diagram WD266 — Wiring diagram WD269 — — —

A:48 A:49 A:50

— FX1079 SE2519 SE2544 FX1074 — FU77

— Voltage feed (supply) DPF Differential pressure sensor Exhaust gas pressure sensor before SCR catalyst AdBlue®/DEF pump unit — EGR (FX1040), voltage feed

FX1074 SE2519 SE2544 31C1

AdBlue®/DEF pump unit

Ground

A:57

SE2521 SE2522 SE2543 FU77

A:58

31C1

ACM, ground

A:59

Ground

A:60

HE2511 HE2512 HE2513 FU77

A:61

31C1

ACM, ground

A:62

FX1074

AdBlue®/DEF pump unit

A:51 A:52 A:53 A:54

A:55 A:56

ACM, ground

EGR (FX1040), voltage feed

— Wiring diagram WD269 Wiring diagram WD266 Wiring diagram WD270 — Wiring diagram WD264 Wiring diagram WD303 Wiring diagram WD266 Wiring diagram WD270 Wiring diagram WD264 Wiring diagram WD372 Wiring diagram WD266

Wiring diagram WD264 Wiring diagram WD303 Wiring diagram WD264 Wiring diagram WD372 Wiring diagram WD269

Wiring diagram WD264 Wiring diagram WD303 Wiring diagram WD264 Wiring diagram WD372 Wiring diagram WD270

Air conditioning, function description

Figure 1

1. Compressor 2. Safety valve 3. Fan in cab 4. Evaporator 5. Temperature sensor 6. Expansion valve 7. Pressure monitor 8. Drain and fill point 9. Cooling fan, engine 10. Condenser 11. Receiver drier A. Warm refrigerant in liquid phase B. Refrigerant in liquid phase. Cooled by ambient temperature. C. Refrigerant in gaseous phase. D. CCM (Climate Control Module) E. Cold gas phase. Affected by ambient temperature. Function description

The compressor is driven by the diesel engine via a fan belt. The refrigerant, which now is in warm liquid phase, is pumped from the compressor to the condenser and increases the pressure so that the refrigerant is condensed. Compression of the refrigerant generates heat. The heat is dissipated from the condenser by the diesel engine's standard cooling fan and now converts to cooled liquid phase. At the expansion valve there is a pressure sensor that cuts out at too high and too low pressure and controls the compressor's activity. The system also features a safety valve that is located by the compressor. For cut-out values, see: Air conditioning, specifications The refrigerant passes the receiver drier where any moisture is absorbed. Now the refrigerant continues to the expansion valve where the restriction lowers the pressure so that the refrigerant converts from liquid to gas. Then the gas is pumped into the evaporator. Evaporation results in a significant reduction of the refrigerant's temperature. The size of the refrigerant flow through the evaporator is controlled by the expansion valve which senses the temperature at the outlet from the evaporator using the temperature sensor. When too much ice has forms in the evaporator, the temperature sensor ensures that the compressor cuts out until the temperature has increased. The cold refrigerant passes through the evaporator and cools the evaporator's fins. The cab fan blows through the fins and cold air is forced into the cab. There are three drain and fill points on the system. One on the receiver drier and two by the condenser.

Air conditioning, tightening torques Part Pressure sensor Safety valve Hose connections with M8 Bolt for compressor bracket to engine Bolt for compressor to compressor bracket

Tightening torques 8 ±1 Nm (5.9 lbf ft) 18 ±2 Nm (13.3 lbf ft) 24 ±4 Nm (17.7 lbf ft) 65 ±6 Nm (48 lbf ft) 65 ±6 Nm (48 lbf ft)

Air conditioning, tightening torques Part Pressure sensor Safety valve Hose connections with M8 Bolt for compressor bracket to engine Bolt for compressor to compressor bracket

Tightening torques 8 ±1 Nm (5.9 lbf ft) 18 ±2 Nm (13.3 lbf ft) 24 ±4 Nm (17.7 lbf ft) 65 ±6 Nm (48 lbf ft) 65 ±6 Nm (48 lbf ft)

Alternator 80 A, description The alternator is a 80 A alternating current generator with a normal charge voltage of 28.3 V and a built-in charging regulator. When the engine is turned off, the batteries normally give a voltage of approx. 24-26 V, depending on their charging status. When the engine is running, the batteries are normally charged by the alternator, since the alternator's normal charging voltage is higher than the battery voltage. If the batteries do not seem to take a charge, this may be due to incorrect charge voltage from the alternator. Also see Battery, charging and Alternator 80 A, specification. See Wiring diagram WD306.

Automatic differential brake, "Limited Slip", description As soon as the wheels begin to rotate at different speeds, the automatic differential brake strives to make the wheels rotate at the same speed. In order to achieve this, the differential shaft's bevelled ends are pressed against the thrust plate's bevelled slots, and that force results in the thrust plates being pressed outward against the discs. The discs transmit the force and the half shafts are locked together. This forces the wheels to rotate at the same speed. When the torque reaches approx. 80% of the incoming power, the discs begin to slip. The difference between a conventional differential lock and a differential brake is that the first locks to 100% while the latter locks up to 80% of the incoming power.

Figure 1

Automatic differential brake A The differential shaft is pressed outward against the bevelled surface when the wheels rotate at different speeds. B Thrust plates slide outward. 1. Crown wheel 2. Differential side gear 3. Thrust plate 4. Discs 5. Half shaft's differential gears Parameters Supplementary information - Drive axles, description - Front axle, component description - Rear axle, component description Relevant Tech Tool operations Function check Diagnostics -

6. Half shaft 7. Differential shaft 8. Half shaft 9. Bevelled contact surfaces which allow sliding

Auxiliary brake (engine braking), description The machine is equipped with auxiliary brake, which:  

helps the engine to brake the machine on downhill grades prevents upshifting when the machine is operated downhill

For more information, see   

Cooling fan, description Braking system, description Hydraulic transmission, description

The auxiliary brake is not activated when the directional gear is in position N. To prevent too high engine speed in an engine brake situation, the engine's load is increased when the engine speed exceeds 1300 rpm by the cooling fan's speed increasing to max. The maximum fan speed that the fan can reach depends on the engine's current load, see Cooling fan rpm, specifications. Parameters There are no parameters for the function in question Supplementary information 

Cooling fan rpm, specifications

Diagnostics Detailed information about relevant warnings and error codes below are available under the diagnostics tab

Battery, charging WARNING Hydrogen gas is formed during battery charging. Hydrogen gas is flammable and may be explosive. A short circuit, open flame or spark near the battery can cause a powerful explosion. Therefore, ventilate well. Never smoke near batteries.   

Batteries must only be charged using battery charger. Check the battery terminal connections and make sure that they are adequately tightened and free from corrosion and dirt. Check the battery voltage when the batteries are at rest (before starting). Each battery must be at least half-charged.

NOTICE Always turn off the current to the battery charger before disconnecting the charging clamps.

WARNING Risk of chemical burns. Contact with battery acid causes serious chemical burns. Always wear personal protective gloves, goggles and clothing when handling batteries.

Battery, description The battery consists of two series-connected 12 V batteries, which together give 24 V. The batteries are located in a battery box on the right side of the cab. The battery disconnector is located on the left side of the cab by the steps. The batteries should be in good condition when troubleshooting the system. If needed, charge the batteries with a battery charger. If the batteries do not take the charge, replace the batteries. For checking battery status, see Battery condition, check.

Boom Suspension System, component description Piston type accumulator

Figure 1 Piston type accumulator 1. 2.

Gas valve screw Piston

Valve block

Figure 2 Valve block 1 (V1)

Figure 3 Valve block 2 (V2)

Boom suspension system, component location

Figure 1

1. 2. 3.

Accumulator, Boom Suspension System Valve for Boom Suspension System, V1 Valve for single-acting lift, V2

For description of components, see: 

Accumulator and valve block, see Boom Suspension System, component description

Boom Suspension System, description The Boom Suspension System (BSS) [1] means that the boom is allowed to swing more freely, whereby its vertical forces are absorbed. The benefits are improved operator’s comfort, reduced spill, and less mechanical stress on the machine when operating over rough ground surfaces. Main components for the BSS are two BSS-valves, V1 and V2, with solenoids, BSS-accumulator, and hydraulic pump P1 and P2. The BSS-equipment is supplied with oil at its inlet port P from the main control valve’s outlet port P (working hydraulic oil pressure), see figure below. For a more detailed hydraulic diagram, see Hydraulic diagram, complete.

Figure 1 BSS, electric and hydraulic overview. 1. 2. 3.

V1 – BSS-valve 1 V2 – BSS-valve 2 Boom lift cylinder

MA9103 MA9104 MA9114 RE08 SW4209 SW4211 SW4220

BSS (CT4) Single-acting lift function (CT1 in V2) BSS (CT1 in V1) Relay, engagement BSS Kick-down, lever carrier FAPS Kick-down, CDC [2]

SW9148 SW9149 GPMECU1

BSS, activating/mode selection Single-acting lift function General Purpose Machine Electronic Control Unit 1

The operator can select one of the three following different modes for engaging BSS:  

Gear-dependent mode. Speed-dependent mode without FAPS.



Speed-dependent mode with FAPS.

FAPS (Fully Automatic Power Shift) means that the machine uses all gears, 1st-4th gear, where gears can be skipped in case of fast speed changes. The operator can also partly activate the BSS-related function, called single-acting lift. This functionality allows the boom to be raised by an external force, returning to earlier set position. For information about other systems related to BSS, see:  

Hydraulic transmission, description Working hydraulic system, description

Function of the BSS-accumulator When the engine starts, V1 is supplied with oil via its inlet port P. The copying valve CT7 ensures that oil pressure at the lift cylinders' piston end, (+) side, corresponds to accumulator pressure of the BSS, see figure below.

Figure 2 Charging accumulator. Red Green Purple

Working pressure Return oil Trapped oil

The pressure limiting valve CT8 ensures that maximum accumulator charging pressure is not exceeded, which corresponds to the approximate oil pressure with a fully loaded bucket. If BSS is engaged and the internal oil accumulator pressure is higher than the pressure in the lift cylinders' piston end, (+) side, then CT3 in V1 opens, which drains oil to tank via CT1. As soon as the oil pressure between the lift cylinders and BSS-accumulator is balanced, CT3 in V1 closes and CT2 in V1 opens a connection between the BSS-accumulator and lift cylinders. Without pressurebalancing, pressurized oil from the BSS-accumulator would result in involuntary lifting of the boom as CT2 in valve V1 opens. Engaging BSS BSS functionality will only be available when its prerequisites are met even though its enabled functionality can be seen in the operator’s display. If any BSS errors are detected, to activate its functionality, an alarm is shown on the operator’s display. The BSS functionality is engaged with SW9148 which, via control unit GPMECU1, activates relay RE08, which in turn activates MA9103, MA9104 and MA9114, see figure below.

Figure 3 BSS signal diagram, overview. GPMECU1 GPMECU3 BUS COM SW9148 SW9149 SW4209 SW4211 SW4220

General Purpose Machine Electronic Control Unit 1 General Purpose Machine Electronic Control Unit 3 Bus communication BSS, activation select BSS, single-acting lift Kick-down, lever carrier FAPS, activation select Kick-down, CDC [3]

MA9103 MA9104 MA9114

BSS Single-acting lift BSS

When MA9103 is energized and changes position, the hydraulic connection is cut off between the lift cylinders' piston end, (+) side, and copying valve CT7, see figure below. Also, when MA9114 is energized, the top of CT2 in valve V1 is drained to tank, allowing oil flow between lift cylinders' piston end (+) and BSS-accumulator. When energized, MA9104 will allow oil to be drained from top of CT3 in V2 to tank. When CT3 in V2 is drained, a hydraulic connection is opened between the lift cylinders' rod end, (-) side, to tank. To dampen any boom oscillations, restrictions in CT3 in V2 and CT1 in V2 limit the oil flow. The anti-cavitation valves in the main control valve ensure that the lift cylinders' rod ends, (-) sides, are refilled with oil if needed, see also Working hydraulic system, description.

Figure 4 Engagement of BSS Red Green

Working pressure Return oil

Conditions for engagement and disengagement Input conditions to the machine’s electrical system must be fulfilled to engage BSS functionality, such as: parameter settings, directional gear, FAPS activated or not activated, gear-dependent mode or speed-dependent mode selected. See figure below. BSS functionality is always deactivated when downshift to first gear is activated and obtained or if operator locks the transmission to first gear. NOTE! If first gear is engaged as a protective action by the transmission control system, then BSS will remain engaged.

Figure 5 Conditions and machine status for engaging BSS functionality. 1 2 FAPS 3

4 5

BSS parameters Gear Fully Automatic Power Shift activated Operator feedback: – Engaged BSS – Alarms (error) Machine’s electrical system Transmission: – machine speed – current gear – kick-down status

6 7

Hydraulics, BSS active Engine running

Gear-dependent mode If gear-dependent BSS mode is selected with SW9148, then boom suspension will be engaged continuously for as long as the transmission has not been limited to first gear or set to first gear by kick-down request. FAPS selection will have no effect. Speed-dependent mode When BSS is set to be speed-dependent mode, its functionality is activated as soon as machine speed exceeds a certain set level. Set level may differ depending on which directional gear is selected, Forward, Neutral, or Reverse (F, N, or R) as well as if FAPS is activated. Speed-dependent mode without FAPS Conditions for speed-dependent mode without FAPS are set by software parameter P1K12 and P1K11 which need to be fulfilled. Parameter P1K12 is for directional gear R and parameter P1K11 is for machine speed for engagement plus 1 km/h (0.6 mph) for directional speed F. BSS will be disengaged as soon as first gear is obtained or if machine speed is below 2 km/h (1 mph) for directional gear R and N, and its limit is set by parameter P1K11 for directional gear F. Speed-dependent mode with FAPS BSS will be engaged for directional gear F or N when the speed exceeds parameter value P1K1Z plus 1 km/h (0.6 mph). For directional gear R, enabled BSS will be available if parameter P1K10 is equal to 0 km/h (0 mph). If parameter P1K10 is not 0, then BSS will be engaged when exceeding the set parameter value plus 1 km/h (0.6 mph). BSS will be engaged when first gear is obtained and the speed for gear F or N is lower than the set parameter value P1K1Z. Default parameter value for P1K1Z is 8 km/h (5 mph). Disengaging speed for gear R and activated kick-down is set by parameter P1K10. If parameter P1K10 is set to 0 km/h (0 mph), then no disengagement will take place, otherwise it takes place when the speed is lower than the set parameter value. Single-acting lift For single-acting lift only solenoid MA9104 will be energized with switch SW9149, which disables topping up the lift cylinders' piston end, (+) side, with oil, see figure above "BSS, electric and hydraulic overview". CT1 in BSS-valve (V2), controlled by MA9104, drains the top of CT3 in V2 to tank. When CT3 in V2 is drained, a connection opens between the lift cylinders’ rod end, (-) side, to tank. The restriction in CT3 in V2 slows the oil flow coming from the lift cylinders’ rod end, (-) side, and dampens any boom oscillations. Servo circuit The servo circuit controls the working hydraulic system via servo valves. For more information about the servo system, see Servo system, description. Hydraulic safety features For more information about safety when working with hydraulic systems, see Safety when working on hydraulic systems. Parameters Relevant parameters for BSS function. Parameter (code) P1K1Y P1K11 P1K12 P1K1Z P1K10

Setting Boom Suspension Installed Boom Suspension Disengagement, Forward, FAPS Off Boom Suspension Engagement, Reverse, FAPS Off Boom Suspension Disengagement, Forward, FAPS On Boom Suspension Disengagement, Reverse, FAPS On

Supplementary information           

Braking system, description Steering system, description Central valve, description Control valve, description Working hydraulic system, description Hydraulic pumps, description Servo system, description Boom suspension system, component location Boom Suspension System, component description Boom Suspension System, specifications Hydraulic diagram, complete

Function check



Boom suspension system, functional check

Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab. Component MA9103 MA9104 MA9114 SW4209 SW4211 SW4220 SW9148 SW9149 [1]Optional equipment [2]Optional equipment [3]Optional equipment

Method MA9103, description and measuring MA9104, description and measuring MA9114, description and measuring SW4209, description and measuring SW4211, description and measuring SW4220, description and measuring SW9148, description and measuring SW9149, description and measuring

Booting sequence

Figure 1 Ignition (SW3301) 1. 2. 3. 4.

Battery disconnector on. Set the gear selector in neutral position. Turn the key in the ignition to running position (1) so that system test takes place for 4–5 seconds. (If the machine is equipped with theft protection, deactivate the theft protection by entering the code. See Operator's Manual. Turn the key in the ignition to start position (2) and the starter motor will be engaged, and the engine starts. If starting fails, the start key must be turned back to position 0 before a new start attempt can be made.

Error messages   

When Forward or Reverse gear is engaged, engagement of the starter motor is prevented and the message “Information Gear selector not in neutral” will be shown on the information panel in case of start attempt. If the starter motor is overheated, the message “Check High temp. starter motor Wait 5 min. before start” will be shown on the information panel. In case of any other malfunction in the start circuit, the message “Check Engine failure” will be shown on the information panel.

See Wiring diagram WD301, Wiring diagram WD304 and Wiring diagram WD306.

Brake accumulator, description

Figure 1

1. 2. 3. 4. 5.

SE5201, sensor, brake pressure charging Measuring nipple, pressure checking point Accumulator, rear circuit Accumulator, front circuit Accumulator, in common

The accumulators are precharged with nitrogen gas. Their function is to store pressure and provide safe braking capacity by a wide margin. One accumulator is for the front circuit, one accumulator is for the rear circuit, and one accumulator is in common.

Brake system, component location

Figure 1 Brake system 1. 2. 3. 4. 5. 6. 7. 8.

Foot brake valve Accumulator block, brake Hydraulic pump P2 Hydraulic oil tank Hydraulic pump P3 Brake, rear axle Central block Brake, front axle

For description of components, see      

Drive axles, description Foot brake valve, description Brake accumulator, description Hydraulic oil tank, description Central valve, description Hydraulic pumps, description

Braking system, description The machine can be braked in three ways:   

the wheel brake applies the discs (disc brakes) in the axles the parking brake applies the disc brake in the transmission the auxiliary brake (engine brake) increases the engine's resistance through increased load on fan pump P3.

If the machine is moving at 5 km/h or above, neutral gear is not activated when parking brake is applied. This is to reinforce braking power with engine braking when the parking brake is used as a supplementary brake. The brake system is integrated with the cooling fan system and the parking brake. Other systems that can affect the braking system are:       

Cooling fan, description Auxiliary brake (engine braking), description Hydraulic transmission, description Drive axles, description Parking brake, function description Steering system, description Working hydraulic system, description

The machine can also be equipped with various optional equipment that affects the braking system: 

Hydraulic attachment locking, description

Figure 1 Brake system with attachment lock Red = working pressure Green = return oil Grey = electrical

1. 2. 3. 4. 5. 6. 7. 8.

Axle, rear Axle, front Foot brake valve Brake accumulator block Central valve Cooling fan motor Attachment lock Differential lock

MA4603 differential lock MA5503 brake pressure charging MA9106 attachment lock, close MA9127 attachment lock, open PWM2602 control pump P3 SE5203 output brake pressure SE5201 accumulator brake pressure FX1009 (temperature hydraulic oil tank, level hydraulic oil tank) SW3801 keypad SW9143 attachment lock

Figure 2 Signal diagram for brake pressure charging GPMECU1 SE5201 MA5503 PWM2602

General purpose machine electronic control unit Accumulator brake pressure Brake pressure charging Control, pump P3

Hydraulic (passive) brake pressure charging Brake pressure charging takes place passively with hydraulic pump P2, which has priority for the steering. When the pressure in the working hydraulic system or steering system is higher than the pressure in the brake system, the brake accumulators are charged passively via the shuttle valve in the central block. If the pressure in the cooling fan circuit becomes high enough, the brake accumulators are charged passively by the cooling fan system with hydraulic pump P3. The maximum pressure in the brake accumulator block is controlled by the pressure reducing valve in the central valve.

Figure 3 Hydraulic (passive) brake pressure charging Electrically controlled (active) brake pressure charging Electrically controlled (active) brake pressure charging is provided by hydraulic pump P3. Brake pressure charging starts when the control unit registers a pressure below the cut-in level in the brake accumulator block from brake pressure sensor SE5201. The control unit decreases the current to the valve for cooling fan control, PWM2602, which increases the pump's displacement. The valve for brake pressure charging, MA5503, limits the hydraulic oil flow to the fan. When the brake pressure at SE5201 has increased to the cut-out pressure, active brake pressure charging ends and control of the pump is returned to the cooling system. (Then the control unit permits the cooling system to take over control of the pump's control, and the valve for brake pressure charging opens to the fan again). See Brake system, specifications.

Figure 4 Electrically controlled brake pressure charging Braking The axles have built-in oil cooled disc brakes which are hydraulically-controlled by the pressure from the foot brake valve. The brake system is divided into two circuits, one front circuit and one rear circuit. When the brake pedal is depressed, two parallel connections are opened between the accumulator block and the front and rear axles. The output pressure is proportional to the pedal angle. The brake piston and the thrust plate are fixed to the axle housing and do not rotate. The brake disc is located between these two parts, and the brake disc is connected to the half shaft and rotates when the machine is moving. When the brake pedal is pressed down, the oil pressure from the foot brake valve enters behind the brake piston, which presses the brake disc against the thrust plate and the wheel speed is braked. The hub is equipped with an indicator (see figure below) that is used to check brake disc wear. When rotating, the brake disc also works as an oil pump, which throws the oil out over the surface of the brake disc and into a pipe and the oil then flows back to the differential carrier assembly. This function circulates the oil and cools the brakes.

Figure 5 Axle with disc brake 1. 2. 3. 4. 5. 6. 7.

Wear indicator, brake disc Wheel hub Automatic clearance adjusters Air nipple, brakes Thrust plate Brake disc Brake piston

Parameters 

Summary 

The brake system and the cooling fan share the same hydraulic pump P3.



Brake pressure charging takes place passively by P2 and actively by P3.

Supplementary information      

Front axle, component description Rear axle, component description Wheel brake, specification Brake system, specifications Brake system, component location Hydraulic diagram, complete

Function check        

Brake system, check and adjusting pressure in circuit Brake system, checking function, retardation Brake system charging, checking Brake discs, measuring wear Accumulators, checking in machine Accumulator removed, checking charging pressure Tech Tool52005-3 Brake pressure charging, test Tech Tool52003-3 Sensor braking system, check

Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab. Detailed information about relevant symptoms is available under the diagnostics tab.

Cab and air conditioning The machine is equipped with an advanced climate control system where heating and cooling (optional equipment) are integrated in a single unit and designed to offer a comfortable cab environment during all seasons and in all conditions. For more information about, e.g., cab fan, air conditioning, or control panel, see Climate control system, description.

Cab, description

Figure 1 Cab The cab is mounted on the frame using four viscous cab suspension. The pads dampen noise and vibrations that otherwise would be propagated to the cab. The cab consists of a frame structure that is designed so that it is not crushed in case the machine rolls over. In addition to frame strength, the cab is adapted to the operator's need for good visibility. Not only visibility of the attachment, but also all around the machine. The inside of the cab is spacious with good storage compartments. The instruments are located at the front and on the right side in the cab. An information display continuously shows information about the machine's different functions. For operator comfort there is, e.g., an adjustable steering wheel that can be adjusted fore-aft. The air in the cab is filtered twice when fresh air enters the cab and once more during recirculation. The climate in the cab is controlled by the ECC (electronic climate control) and can be equipped with AC (air conditioning).

Cable and component designations Leads and components Cables and components on wiring diagrams are designated by function group division. Lead marked, e.g., 3033, indicates that it is function group 3 and running number is 033. Component marked, e.g., SW3601, means that it is a switch (SW), function group 36 and running number is 01. NOTE! Relays and fuses located on the circuit board are not marked according to function group division. Function group division 2 3 4 5 6 8 9

Engine Electrical system, lighting, etc. Power transmission Brakes Steering Cab Hydraulics

Voltage feed (supply) 30 30A 30AL 30C 30K 15A 15B 15 EECU 15EA 15RA 58A

Battery feed Battery feed via main fuse FU70 Charging voltage to battery from alternator Battery feed via main fuse FU70 (not used) Battery feed to electrical distribution box via main fuse FU70 Ignition-dependent voltage feed via relay RE16 Ignition-dependent voltage feed via relay RE17 Ignition-dependent voltage feed for ECM via relay RE13 with delayed cut-out Ignition-dependent voltage feed for ECU-controlled functions via RE18 Ignition-dependent voltage feed to radio Voltage feed for instrument lighting in switches via dimmer R3501

Ground connection Ground connections designation 31xx, e.g., 31C, 31CR, 31F, 31FR, 31FL, 31R, and 31K. For ground connections' location, see Chassis connection. The leads from ground connections are black. Colour marking of leads Leads in wiring diagrams have colour codes with meaning as follows. BL BN GN GR

Blue Brown Green Grey

OR P R SB

Orange Pink Red Black

VO W Y

Violet White Yellow

Cable and component marking explanations

Figure 1 Principle diagram, wiring diagram 1 2 3

5 6 7

8 9 10

Voltage feed (30=battery voltage, K=circuit board). 11 See also Cable and component designations. Connector, connector pin, male/female 12 Example of designation of switches. The first digit 13 indicates main group, the second digit subgroup, and the last two = running number. Reference to other wiring diagram (diagram, 14 coordinates, and connection/split/component) NOTE! The arrow does not indicate the current direction. Component designation Cable and component designations Ground connection (31K, 31F, etc.) Chassis connection The diagram shows two connections (30:1 and 30:2) but the component only has one physical connection where it should be possible to connect cables of different cross-sectional areas. Cable split

A lead drawn with a thick line means that it is a printed circuit on circuit board Twisted signal cable to reduce the risk of interference in the signals. Shielded cable for, e.g. video signal

Lead number, made up of function group (e.g., 3) and running number (e.g., 033)

SB = leads with this colour-marking are connected to ground

FX = unit that consists of several components.

Ignition-dependent voltage feed for E-ECU

Cables present in the cable harness but that are not used on this machine model Coordinates

Circled digit indicates that there is information about 19 model versions noted under the diagram. Cable colour. Cable and component designations

Calibration of Comfort Drive Control (CDC), function description The main purpose of the calibration with Tech Tool is to find the start-current and end-current within the tolerance interval, and also to find the different mechanical end-positions to ensure good harmony and control lever feeling in the system. The calibration compensates for component manufacturing tolerances and component wear, and therefore it is necessary to perform a calibration in any of the following cases:         

Replaced PWM-valves Replaced main spool in valves Replaced springs for valve spools Replaced valve housing Replaced complete valve housing Replaced angle sensor Replaced angle sensor linkage Dismantling and reassembly of the angle sensor or angle sensor linkage Incorrect lever response

Tech Tool, operations For adjusting or calibrating the CDC-function, the following operations are available in Tech Tool:   

64186-3 Lever steering, calibration complete Shall be used to calibrate the end-positions, start-current and end-current. 64187-3 End position lever steering right/left, calibration Shall be used to calibrate end-positions. 64101-3 Lever steering, current values, adjust Shall be used when fine-tuning the machine or when troubleshooting.

End-position calibration Calibration of the end-position is performed to find the mechanical limits for the left and right end-position. The procedure for this is to steer the machine to left and right full lock (end-position). Then the angle value will be read out from angle sensor SE6411. The calibrated end-position value is only a calculated value, not to be mixed up with the measured angle value. 



Left end-position Make sure that the machine is against the left end-position.

Figure 1 Left end-position Right end-position

Make sure that the machine is against the right end-position.

Figure 2 Right end-position Error codes presented inTech Tooland recommended actions Any deviations from ongoing calibration procedure with Tech Tool will be presented as error codes in messages from control unit GPMECU2. For more information about error codes, see Error codes when calibrating. Start-current calibration Start-current calibration is done to obtain smooth start and stop for the hydraulic function. In short, the calibration sequence is meant to pinpoint the minimum current signal from GPMECU2 to the valves PWM6601 and PWM6602, respectively, where the hydraulic control spool just opens. As the current is increased an angle change will be detected by SE6411, see figure “Start-current characteristics”. The control unit GPMECU2 will send the PWM’s start-current value, triggering an angle change to Tech Tool. Tech Tool calculates a current adjustment based on the GPMECU2 values, which is later programmed as starting points for the GPMECU2.

Figure 3 Start-current characteristics 1.

Point to be found X= Current Y= Angle change

Minimum and maximum start-current during calibration There is a current limit interval within which an angle change must be obtained, otherwise error codes 88 and 96 will be shown in Tech Tool, see Error codes when calibrating. For more information about the angle change limit, minimum and maximum start-current, see Calibration of Comfort Drive Control

(CDC), specification. Error codes presented in Tech Tool and recommended actions During calibration of start-current, error codes can be received from control unit GPMECU2. For more information about error codes and recommended actions, see Error codes when calibrating. End-current calibration Calibration of the end-current is performed to find the maximum allowed speed for the CDC steering function. This means that CDC steering should correspond to the maximum allowed speed of the function. Calibrating step 1, 2, and 3 NOTE! The speed is controlled by control unit GPMECU2 during calibration regardless of lever position. When calibrating the end-current for functions that require the angular speed to be measured, the peak of the curve in step 3 is relevant, see figure “End-current calibration step 1, 2, and 3”.

Figure 4 End-current calibration step 1, 2, and 3 1. 2. 3.

Step 1 Step 2 Step 3 X= Speed Y= Current

Control unit GPMECU2 will send the speed value to Tech Tool. Tech Tool will then calculate the correct end-current to set the allowed speed for the function. Then the end-current is programmed into GPMECU2 for the steering directions. When running step 1, the maximum end-current to the PWM-valve PWM6601 or PWM6602 is high enough to ensure that the control spool is fully open. See figure “End-current calibration step 1, 2, and 3”. When running step 2, the minimum end-current to the PWM-valve PWM6601 or PWM6602 is as low as possible to ensure that the control spool always is slightly open. See figure “End-current calibration step 1,2, and 3”. The measured speed in step 1 must always be higher than in step 2, otherwise messages 510, 511, or 512 can be received. See Error codes when calibrating. When running step 3, see figure “End-current calibration step 1, 2, and 3”, the current to PWM-valve PWM6601 or PWM6602 is calculated by the result from step 1 and 2 and must be close to the correct end-current. The measured speed in step 1 must always be higher than in step 3, otherwise error codes 513 or 514 can be received, see Error codes when calibrating. If the angular steering speed in step 3 is higher than in step 1, a re-run of step 3 is required according to the instruction shown in Tech Tool. For more information about the calibration specification, see Calibration of Comfort Drive Control (CDC), specification. Control current When the machine is calibrated with Tech Tool , the calibrated value can never be outside the control current limit. When using the parameter programming operations in Tech Tool the values can be programmed outside the control current limits without notification. Calibrated parameter values can be set out of range. For more information about the calibration specification, see Calibration of Comfort Drive Control (CDC), specification When the ignition key is in position 1, the GPMECU2 checks the parameter value for all start-currents and end-currents. If the parameter value is outside the limit, GPMECU2 will use the default value for the parameter. For more information about the control current specification, see Calibration of Comfort Drive Control (CDC), specification. Parameters Parameter P1KHZ P1KH0

Name CDC Left End Angle Calibrated Value CDC Right End Angle Calibrated Value

P1KJ3 P1KJ5 P1KJ4 P1KJ6

CDC Left, start current calibration value CDC Right, Start Current Calibration Value CDC Left, end current calibration value CDC Right , End current calibration value

Supplementary information       

PWM6601, description and measuring PWM6602, description and measuring SE6411, description and measuring Tech Tool operation 64595-3 Electric servo lever steering, test Tech Tool operation 64528-3 Angle sensor value, Lever steering CDC, check Comfort Drive Control (CDC), description Comfort Drive Control (CDC), component location

CareTrack W-ECU, description General CareTrack is a telematics system enabling machine owners to track and monitor machines from a computer with connection to the Internet, regardless of how far away the machine is. By logging in to the CareTrack portal, it is possible to get information about the machines' condition, at any time. For example, when they have been used, at what speed they have been operated, how much fuel they have consumed, or the exact positions of the machines. CareTrack uses GSM (Global System for Mobile communication, same as is used for mobile telephones) for direct connection to the machines' built-in computers (ECUs). By using a combination of the GSM-net and the satellite-based GPS-system (Global Positioning System), CareTrack can move information from a machine to a computer connected to the Internet, via the CareTrack portal. The CareTrack unit consists of a built-in GPS receiver, satellite modem, and two antennas. The CareTrack unit is connected with the machine's electronic system, which gives access to read-offs of, e.g., the instrument control unit. When the machine is running, it is online, and can be localized - at any time and in any place. After having logged in via the secure CareTrack portal, the machines can be tracked and monitored online, in real-time. However, the machine must be running to send real-time information, all other information is sent within 24 hours. CareTrack is available on several continents, but in principle CareTrack works everywhere there is GSM coverage. Where there is no coverage, satellite link can be used. CareTrack is available in two versions, “Basic” and “Advanced”.

Figure 1

CareTrack unit 1. 2.

W-ECU Satellite modem

Figure 2

1. GSM and GPS antenna. 2. Antenna for satellite communication. CareTrack “Basic”           

Machine position: the exact position in latitude and longitude Real-time machine data: total number of machine hours Geographic restriction: The user indicates the geographic limits within which the machine must stay. If it wanders outside the limits, an alarm is sent via e-mail and an SMS to mobile telephone. Time limit: the uses determines between what times and on what days the machine may be used. Here as well, an alarm via e-mail and to mobile telephone is sent if the time limit is exceeded. Position report: summary of the machine's geographic movements Reports on daily use: shows how many hours the machine has operated and when it was started and stopped. Reports are available per day, week, or month. Service reminders: send via e-mail and on the mobile telephone Service history: every machine's service history can be seen on the secure web portal Forwarding of service reminders: to co-workers or service provider Service reports: summary of current service Message when it's time to replace parts: informs about replacement of certain wear parts that are not included in the normal service program, and reminds when it's time for replacement

CareTrack “Advanced” Contains everything in CareTrack “Basic” as well as the following functions:           

Machine utilization: for example, daily reports on the previous 24 hours activities for all machines Incident reports: summary of events that are outside certain limits Performance report and productivity report: compare the individual machines' (or different shifts) performance and productivity Alarms and warnings: alarm on the instrument panel can be sent via e-mail and mobile telephone as soon as they occur History of alarms and warnings: summaries of alarms and warnings Error codes: summaries of error codes History of error codes Forwarding of alarms, warnings, and error codes: enables the dealer to check the machine before it arrives. This can lead to fewer service trips, that the service technician can bring the right parts the first time, and it can minimize downtime. Matris, complete download Matris, partial download Fuel consumption in real-time: available on the web portal and is shown in simple graph form

System description

Figure 3

1. 2. 3. 4. 5. 6. 7. 8.

Network node, control station. CareTrack portal, for users. E-mail, Matris, and Internet. Satellite link for machine data. Satellite for communication. GSM-link for machine data. Machine. Satellite for GPS positioning.

Satellite communication Satellite communication consists of a number of satellites that orbit the Earth at low altitude. Each satellite's coverage is a few thousand kilometres in diameter. However, since satellites move quickly across the Earth's surface a powerful signal may be lost just a few minutes later. Signal-noise ratio Signal-noise ratio, often abbreviated SNR or S/N, is a term that defines the relationship between the signal and the noise effect that distorts the signal, that is, SNR compares the level of the useful signal (, e.g., music) with the background noise. The higher the ratio the less one is disturbed by the background noise. For example, a CD-player has a ratio (= dynamics) of approx. 90 dB. A record player may be able to handle 25 dB. There are many factors that may give CareTrack a low S/N ratio: sources of interference close by, high buildings, thick forests, high mountains, operating in a tunnel, thunderstorm, long distance to ground station (GSM), or that the communication satellite is at the outer limit of its range. Doppler effect The Doppler effect is a phenomena that entails a change of the frequency (oscillation rate) of a signal, e.g., sound or noise, depending on if the source is getting closer to or is moving away from the observer. An example of eh Doppler effect are sirens on ambulances or police cars, that seem to increase (= a higher tone) when approaching the observer, and decrease in frequency (= a lower tone) when they have passed. The software in CareTrack uses the Doppler effect to calculate if a communication satellite is approaching the machine or moving away from the machine. Activation of CareTrack The W-ECU (the CareTrack unit) is installed in the vehicle and Tech Tool is connected. The the W-ECU is configured with, e.g., chassis-ID, thereafter the W-ECU is restarted and now the vehicle sends an activation message via GSM (SMS) or satellite to the network node for CareTrack. A machine card is now created in the network node and the user can log in to the CareTrack portal and enter information about the vehicle, among other things, chassis-ID. Then the settings are sent to the vehicle which then is ready monitor and track in CareTrack. More detailed information about settings and configuration is available in Tech Tool or in the installation instructions for CareTrack.

CCM, I/O list In case of electric failure, the information display unit shows “o” for open circuit and “s” for short-circuiting. “–” is shown if input or output is not used. Pin 1 2 3 4 5

Component SE8709 — — — SW3528

Function Pressure, refrigerant — — — Guide lights

6 7

— SE8301

— Position monitor, door

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

— — — — — — — — — — SW8701 FU51 SE8709 — MO8703 MA8701 — — SE8706 MO8707 — — — — — — CANL — RE14

37 38 39 40 41 42 43 44 45

RE8712 — — — SW8701 — — — MO8707

— — — — — — — — — — Voltage feed, controls Climate Control Module Voltage feed (15EA), Climate Control Module Pressure, refrigerant — Actuator air mixing damper AC Compressor — — Temperature, cab Actuator heat valve — — — — — — Communication, BB2 — Voltage feed CCM, magnet clutch AC compressor, pause coolant pump Water pump, pause heat — — — Controls, Climate Control Module — — — Actuator heat valve

Wiring diagram Wiring diagram WD805 — — — Wiring diagram WD335 Wiring diagram WD805 — Wiring diagram WD333 Wiring diagram WD805 — — — — — — — — — — Wiring diagram WD805 Wiring diagram WD305 Wiring diagram WD805 — Wiring diagram WD806 Wiring diagram WD806 — — Wiring diagram WD805 Wiring diagram WD806 — — — — — — Wiring diagram WD321 Wiring diagram WD302 Wiring diagram WD806 — — — Wiring diagram WD805 — — — Wiring diagram WD806

46 47 48

49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

MO8701 MO8701 MO8707 SE8702 SE8706 SE8708 SE8709 SE8708 SE8702 — — — — — — — CANH — MO8703 MO8703 MO8703 MO8703 — SW8701 FU27

67 68 69 70

MO8703 MO8707 Ground Ground

Cab fan Cab fan Voltage feed, sensors.

Wiring diagram WD806 Wiring diagram WD806 Wiring diagram WD805

Temperature, air channel Wiring diagram WD805 Evaporator, temperature Wiring diagram WD805 — — — — — — — — — — — — — — Communication, BB2 Wiring diagram WD321 — — Actuator air mixing damper Wiring diagram WD806 Actuator air mixing damper Wiring diagram WD806 Actuator air mixing damper Wiring diagram WD806 Actuator air mixing damper Wiring diagram WD806 — — Ground, controls Climate Control Module Wiring diagram WD805 RE14, voltage feed CCM, magnet clutch AC Wiring diagram WD302 compressor, pause coolant pump Actuator air mixing damper Wiring diagram WD806 Actuator heat valve Wiring diagram WD806 Ground connection 31C1 Wiring diagram WD302 Ground connection 31C1 Wiring diagram WD302

CDC valve, lever steering, description

Figure 1

1. 2. 3. 4. 5. 6.

Priority slide, steering wheel steering / Comfort Drive Control CDC (lever steering) Filter Non-return valve PWM6601, lever steering CDC, left PWM6602, lever steering CDC, right Pressure limiter

Figure 2

1. 2. 3. 4. 5. 6. 7. 8. 9.

Priority slide, steering wheel steering / Comfort Drive Control CDC (lever steering) Filter Non-return valve PWM6601, lever steering CDC, left PWM6602, lever steering CDC, right Pressure limiter Shuttle valve Directional slide, lever steering CDC Non-return valve

Central lubrication system, description The central lubrication system TWIN3 consists of a pump unit, main line A and main line B, distribution block with metering valves, secondary line, and a lubrication pressure sensor. A control unit (CU9901), integrated in the pump unit, activates the pump according to a preset lubrication cycle. Three different preprogrammed lubrication cycles can be selected, LIGHT, NORMAL, and HEAVY, to obtain correct lubrication according to the existing operating and load conditions. Selection of lubrication cycle takes place using the keypad and the machine's display. See Change of lubrication interval. How often the pump greases depends on the selected lubrication cycle. Lubricant is pumped out through the two separate channels (A and B), leading to the distribution blocks with metering valves. The channels are pressurized alternately. In a lubrication cycle one channel is pressurized and the other is depressurized. During every lubrication cycle, each grease point receives a specific amount of grease regardless of if channel A or B is pressurized. The delivered amount of lubrication is determined by the size of the dosage valves and is not affected by back-pressure, temperature, or the distance between grease point and pump.

Figure 1

1. 2. 3. 4. 5. 6. 7.

Electric grease pump with integrated grease reservoir and digital control unit. Main line, channel A Main line, channel B Distribution block Metering valve Lubrication pressure sensor, PS Secondary line

Figure 2 Lubrication cycles 1. 2. 3. 4. 5. 6.

Pump unit Main line, channel A and channel B Distribution block Metering valve Secondary line Lubrication pressure sensor, PS Connections on circuit board.

Lubrication cycles The programmable control unit integrated in the pump unit determines the progress of each lubrication cycle that takes place during four different phases, pump phase, pressure retaining phase, pressure reduction phase, and pause. It also decides how often a lubrication cycle should be performed. In addition, there are protective functions that ensure lubrication if there are problems in the systems. A complete lubrication cycle consists of a cycle where all grease points are supplied with lubricant through one of the channels in the main line. A lubrication cycle is initiated by the control unit (CU9901) that activates the pump. The pump delivers pressure to line A. The pressure builds up until lubrication pressure monitor (SE9901) sends a signal that desired pressure is reached. The pressure signal stops the pump and after some time, channel A is depressurized. At the next lubrication cycle, the pump is activated via the control unit (CU9901). At the same time, the shift valve is activated and channel B is pressurized.

Figure 3

1. Pump 2. Shift valve 3. Pressure curve main line A 4. Pressure curve main line B

a. Pressure retaining phase b. Pump phase c. Pressure reduction phase d. Pause

Cycle A During the pump phase lubricant is pumped in to the main line's channel A and on to the distribution block and metering valves that deliver a determined amount of grease to each grease point. During that time channel B is connected to tank. When full pressure has been reached the lubrication pressure sensor (6) is affected so that the pump motor turns off, the pressure retaining phase finishes. See Pressure switch During the pressure retaining phase the pump motor is off. The pressure is maintained in the line to ensure lubrication to all grease points. During the pressure reduction phase, the pressure is relieved in channel A through activation of the shift valve. The lubrication cycle ends with pause. Cycle B During the next lubrication cycle, lubricant is pumped in through channel B. In other aspects the lubrication cycle is the same as in channel A. The pressure builds up in one channel, at the same time as it is released in the other. A shift valve in the pump unit opens and closes the pump connection with both channels. Channel A and B alternate in supplying the metering valve with lubricant, which then is metered out to the grease point. Then the metering valve's piston returns and the metering valve is filled with new lubricant for the next lubricant cycle. See Metering unit Since the return stroke of the metering valve's piston always takes place affected by the pressure in the channel, A or B, the metering valves work regardless of, e.g., temperature and type of lubricant. This means that the pressure lines A and B never are in direct contact with the secondary line out to each grease point. For description of lubrication cycles, see: Lubrication cycles Different function parameters can be set in the control unit with a software installed on a laptop PC. With the PC-tool it is also possible to read function data, for example, error indications that are registered in the control unit's memory. Circuit board connection, see: Pump unit, circuit board

Central valve, description The purpose of the central block is to distribute oil and pressure to the cooling fan, brakes, steering, servo system, and working hydraulics. Pressure and flow from P2 and P3 is distributed by the central block to the different subsystems. The central block gives priority to oil flow between the steering and working hydraulics and also gives priority to the LS-pressure from the different subsystems.

Figure 1 Figure 1 Central block 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Pressure reducing valve: brake pressure Pressure reducing valve: max. servo pressure Pressure limiting valve: max. steering pressure —. Shuttle valve: selects the highest LS-pressure from steering or working hydraulics and leads it to the flow compensator on P2 Brake charging takes place via the shuttle valve that selects the highest pressure from either P3, or P2. MA5503 Brake charging valve: limits the flow to the fan to ensure brake charging. Controlled by V-ECU Pressure check connection for P2 Priority valve: makes sure that the steering is supplied with oil before the working hydraulics Restriction LS-pressure steering

Port designations on central block 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

PFF Output flow, hydraulic fan. PF Input flow, P3 PB Brake charging pressure, output. P Input flow, P2 PR Servo pressure, output LSS Input LS-signal from steering PS Output flow to steering valve. LSW input LS-signal from working hydraulics LSP Output LS-pressure to P2 PW Output work pressure, working hydraulics

Diagnostics Detailed information about relevant warnings and error codes below is available under the diagnostics tab. Component

MID

Message ID

MA5503

187

PPID1048

Change of lubrication interval 1. 2. 3. 4. 5. 6.

Turn the ignition key to position 1 (operating position). Select "Service" with the keypad. Select "Central lubrication" with the arrow keys and press SELECT. Select "Interval" with the arrow keys and press SELECT. Select the lubrication interval you want to change to with the arrow keys and press SELECT. Wait 45 seconds before turning the start key to 0 (selected interval in display may go back to earlier interval, but the change will be in effect after 45 seconds). NOTE! If the start key is turned to position 0 within 45 seconds after the lubrication interval has been changed, then the latest selection of lubrication interval will be erased. Therefore, wait for at least 45 seconds after the setting has been made, before turning the start key to position 0.

7. 8.

Turn the start key to position 0 and wait until the display shuts down. Turn the start key to position 1 (running position) and check that the correct lubrication interval is shown in the display.

To change lubrication interval again, the start key must be turned to position 0 and when the display shuts down, the start key can once again be turned to position 1 and new lubrication interval can be selected.

Chassis connection Pos.

Serves

1 2 3 4 5 6 7

Battery. (31R1) Engine, starter motor, and alternator. (31E1) Front frame. (31F1) Rear frame and secondary steering pump. (31R2) Cab. (31C1) Cab. (31C2) Rear frame. (31R2)

Figure 1 Frame ground connections

Climate control system, description General The machine features an advanced Electronic Climate Control (ECC) system where heating and cooling (optional equipment) are integrated in a single unit. It is designed to provide a comfortable cab climate during all seasons of the year and in all conditions. The cab fan can maintains a constant over-pressure to shut out impurities where all air, including the recirculated air, is filtered. The cab is standard-equipped with a heating system. Air conditioning (AC) is available as optional equipment. All controls for the climate control system are located above the right side panel. During recirculation, most of the air volume will flow through the recirculation damper. With the control set to max. recirculation, most of the air will be recirculated and only a small amount of air will come from the outside in order to maintain the over-pressure in the cab. Heating system The air that is drawn into the cab is routed via the air inlet through the prefilter and the main filter. The prefilter and main filter are replaced at different intervals (see Service Program). After the air has passed through the cab filters it is drawn into the fan through the heating coil where the warm coolant from the engine circulates. Then the air is distributed throughout the cab through different channels and individually adjustable air vents to direct the airflow. The air vents can be closed. There are 10 air vents at the front in the cab and 2 air vents on the right side behind the operator's seat. Air conditioning (AC) After the air has passed the prefilter and main filter, it is drawn through the evaporator, which is located behind the main filter, on through the heater core and out into the cab through the same air channels and air vents as the warm air system. Control panel

Figure 1

2. 3. 4. 5.

1. Switch, air conditioning (optional equipment). The switch is also found on machines without an AC-system. The control light in the switch shows that the function is active. If the control light starts to flash the AC has been turned off due to too high system pressure, and then the AC-system has to be reactivated or checked for any malfunctions. 2. Cab ventilation/pause heater (interval heating, option) Fan control If the fan control is in AUT-mode, fan speed is controlled automatically. Temperature control 5. Recirculation control and defroster In defroster position, max. fan and air conditioning are turned on. For more detailed information, see the Operator's Manual.

Temperature control of the ECC consists of a control panel, SW8701, and a control unit, CCM (Climate Control Module). The CCM controls the temperature in the cab using an electrically controlled coolant flow valve, MO8707, as well as temperature sensors SE8706, SE8708, SE8702, and SE8705. The CCM communicates with the HMICU (Human Machine Interface Control Unit). If the fan control is in AUT-mode, the system strives to reach the selected temperature as quickly as possible, working together with the coolant flow valve and lowest possible fan speed. If the recirculation control is in AUT-mode, the damper is controlled according to ambient temperature and selected temperature. The temperature sensors sense:   

SE8702 – Evaporator temperature (only with installed AC) SE8708 – Air temperature in air channel SE8706 – Air temperature in cab behind operator's seat



SE8705 – Ambient temperature via HMICU

The sensor that primarily controls the cab temperature is SE8706. SE8708 is a reference sensor with the purpose of providing as uniform temperature as possible in the air channel. The ECC receives information about the ambient temperature via SE8705. The electrically controlled coolant flow valve remains in its latest position when the engine is turned off. If the pause heater function (optional equipment) is enabled, the coolant flow valve and sensors are active in the ECC. Climate control system with components

Figure 2

1. Primary filter 2. Air mix door 3. Hot coolant valve 4. Hot coolant from engine 5. Hot coolant to radiator 6. Main filter 7. Drain 8. Evaporator 9. Heater unit 10. Fan 11. Return hot coolant to engine A. Inlet air B. Recirculated air from cab C. Air from fan to cab Air conditioning When the AC-switch on the panel is pressed, the AC-compressor starts if the pressure and temperature are within the limit values,

see software description. The evaporator's temperature is monitored by the CCM and the compressor's cycles. The air conditioning controls the engine's cooling fan endlessly as needed. When the AC-compressor runs the evaporator gets cold. The temperature sensor SE8702 sends a signal to the CCM. If the evaporator gets colder than 3 °C (37.4 °F), the CCM cuts off the ground connection to the electromagnetic compressor clutch . When the AC-compressor stops, the evaporator temperature increases and at approx. 7 °C (45 °F), the CCM activates the AC-compressor again. This is done in order to prevent ice formation on the evaporator. The AC will turn off when the temperature falls below the “low” level and the AC will turn on again when temperature increases above the “high” level. The “low” and “high” levels are defined with the parameter “AC Cycling level”. The following must occur for the AC-compressor to start, that is, for the magnet clutch to be activated:     

The AC-switch on the panel must be pressed in or soft-start AC activated, see next paragraph The pressure in the system must be within the limit values, see software description The engine must be running The evaporator temperature must be above approx. 3 °C (37.4 °F) Reversing of cooling fan (optional equipment) must not be active. Affected by the air conditioning's cooling need.

Soft-start AC At engine start, the CCM grounds RE14 which closes the circuit. MA8701 receives voltage from FU27 and ground via the CCM, which means that the AC-compressor starts. The AC-compressor also rotates along when the starter motor rotates to obtain slow pressure build-up. This prevents fluid shocks in the compressor at the same time as the compressor's shaft seal is lubricated. Soft-start is not activated if: • Less than four hours have passed since the engine was turned off • The system has the wrong pressure, see software description • The temperature in the evaporator is too low, see software description. Monitoring AC If the pressure sensor SE8709, high-pressure side of the AC-unit, indicates <155 kPa (1.55 bar) (22.5 psi) at engine start and the ambient temperature is above +10 °C (50 °F), "ERROR AC-system" is shown on the operator's information display and the control light in the AC-switch flashes. The problem may be due to the AC-system not having enough refrigerant in it or the pressure sensor has failed. Air conditioning's impact on engine cooling fan's speed The machine features a hydraulic engine cooling fan which also cools the condenser. The air conditioning controls the engine's cooling fan endlessly according to the air conditioning's cooling need. This means that the cooling fan increases in speed without the engine needing cooling. Parameters Relevant parameters for climate control function. Parameter (code) P1KQI P1KQW P1KQU P1KQL§ P1KQT P1JKS

Setting AC Installed Climate control system heating coil installed Cab fan speed limitation with open door installed Cab pause heating installed AC cycling level Attachment bracket installed

Tech Tool parameters are found in this list: Software parameters, description. In case of malfunction of any Tech Tool parameter, it is considered to be "OFF" or "0" In case of malfunction of pressure sensor SE8709, it is considered to be outside the working values. In case of malfunction of the climate system's control panel SW8701, the AC is considered to be "OFF" In case of incorrect input signal Engine On/Off, it is considered to be "On". In case of malfunction of switch attachment lock SW9143, it is considered to be Locked. In case of malfunction of ambient temperature, SE8705, it is considered to be >25 °C (77 °F) In case of incorrect input signal Key-feed, no soft-start shall be performed. Supplementary information

  

Wiring diagram WD302 Wiring diagram WD805 Wiring diagram WD806

Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab.

Comfort Drive Control (CDC), component location

Figure 1

1. 2. 3. 4. 5. 6. 7. 8. 9.

Central valve CDC valve Anti-cavitation valve Angle sensor Steering valve Steering cylinder Hydraulic oil tank Hydraulic pump 2 Pressure monitor

For description of components, see:     

Hydraulic pumps, description Hydraulic oil tank, description Steering system, description Central valve, description Pressure monitor, description

Comfort Drive Control (CDC), description Comfort Drive Control (CDC) is optional equipment which allows steering, gearshifting between Forward and Reverse, and kick-down function to be operated by controls on the left armrest. The main components for the CDC-system are the CDC hydraulic valve, the electronic control units, the steering angle sensor, and the armrest which is equipped with a steering lever and switches for gearshifting and kick-down function. These components are all integrated with the standard steering system. Other systems that can affect the CDC system’s function are:   

Steering system, description Working hydraulic system, description Servo system, description

General function The steering is controlled with the steering lever, SE6601, and gearshifting and kick-down function are controlled with switches that are located on the left armrest close to the steering lever, see figure below.

Figure 1 Left armrest with component positions 1 2 3

Activation switch CDC-function, SW4216 Control lever CDC-function, SE6601 Switch Forward-Neutral-Reverse gearshifting, SW4217

4 5

Switch Kick-down function, SW4220 Position sensor armrest, SE4227

The machine speed can be limited when CDC is activated by adjusting the software parameter P1KLN with Tech Tool. As long as the CDC is activated it is not possible to exceed the set speed limit. NOTE! Steering with the steering wheel always has a higher priority than CDC. If the steering wheel is used when CDC is activated, the CDC-system is given lower priority in relation to the steering wheel. The CDC-system’s function becomes available as soon as use of the steering wheel ceases. See more in the section Steering function. A complete calibration of the CDC-system is performed with Tech Tool Service Tool op. 64186-3 Lever steering, calibration complete. Engagement of Comfort Drive Control (CDC) The left armrest needs to be in lowered position so that SE4227 is closed before the CDC-system can be activated. The CDC-system is activated with switch SW4216. When the CDC-system is activated, a CDC symbol/control light will be active together with the message "CDC" in the operator's display. NOTE! All gear selector controls must be in neutral position to enable activation of the CDC-system. Steering function When the steering lever SE6601 is actuated, a signal is sent to control unit GPMECU2. The signal is monitored by the control unit CU6601 to make sure that the signal input to GPMECU2 corresponds with the PWM current output. Then the proportional valve PWM6601 or PWM6602, depending on steering direction, allows oil to flow from pump P2 via the central valve’s priority spool, the CDC hydraulic valve, the steering valve, and the anti-cavitation valve to the steering cylinders. See overview below.

Figure 2 Overview, hydraulic diagram for CDC and related systems 1 2 3 4 5

Central valve Steering valve Anti-cavitation valve Steering cylinders CDC hydraulic valve

The CDC hydraulic valve is supplied with oil at its inlet port P1, which pressurizes the proportional valve PWM6601 (steering left) or PWM6602 (steering right) and the directional spool. In unaffected state the PWM-valves block any oil flow to the directional spool and no CDC-steering will occur. An energized PWM-valve will direct servo pressure oil to the directional spool, which allows oil to be directed to the steering cylinders via the shift valve, see Steering system, description. A corresponding LS-pressure is also generated at the CDC hydraulic valve’s outlet port PL as the position of the directional spool changes. This affects hydraulic pump P2 to increase its oil displacement to meet the increased oil need for the steering function, see figure below.

Figure 3 Example of pressurized CDC hydraulic valve when steering right Red Orange

High pressure Reduced pressure

Just as the steering function is prioritized in the central valve, the steering wheel is prioritized before the CDC-function. The prioritizing function spool for the steering wheel in relation to CDC is located in the CDC hydraulic valve, which drains the CDC-valve whenever a hydraulic signal output pressure is generated from the steering valve. The CDC-function becomes available as soon as the steering wheel is not used. Depending on the machine's travel speed, the steering lever's sensitivity varies. When operating the machine at low speed the steering lever's sensitivity is high, e.g., small lever adjustments give steering response. This sensitivity decreases with increasing travel speed. When operating the machine at higher speed, only big movements of the steering lever will affect the machine's steering. The steering lever's sensitivity is specific to the machine model and can not be changed. Stroke-end damping When close to its end-of-stroke position, the steering speed is reduced to obtain a smooth stop. The calibrated angle sensor SE6411, which monitors the position of the steering joint, sends a signal to the control unit GPMECU2. This restricts the oil flow to the steering cylinders by decreasing the current output to PWM6601 or PWM6602. Subsequently the CDC's PWM-valve limits oil flow to the steering cylinders from pump P2. Tech Tool is used to calibrate and adjust the angle value for SE6411. CDC supervision To ensure safe operation the supervision function makes sure that requested input via the steering lever, and other CDC-related sensors, corresponds to the output via PWM6601 or PWM6602 to the hydraulic steering function. The electronic control unit CU6601 contains a relay mechanism which allows a signal from GPMECU2 to control PWM6601 or PWM6602. The relay is controlled by an enable signal from GPMECU1, where the relay will be disabled if the power is cut off. Supervising GPMECU1 also receives steering position signals of steering lever from controlling GPMECU2 via CU6601, see signal diagram below.

Figure 4 CDC-system signal diagram, overview 1 2 3 CU6601 GPMECU2 GPMECU3 GPMECU1 BUS COM SE4227 SE6601 SW4216 SE6411 SW4220 SW4217 PWM6601 PWM6602

Measured CDC-lever, CDC left/right, armrest position CDC-relay feed signal PWM6601/PWM6602 request CDC supervision control unit General purpose machine electronic control unit General purpose machine electronic control unit General purpose machine electronic control unit Bus communication Armrest sensor Steering lever Activation CDC-function Steering angle Kick-down armrest Forward-Neutral-Reverse gearshifting Return status Return status

For any incorrect signal detected by the CDC supervision system, the CDC-function will be disabled and a warning will be shown in the operator’s display. Hydraulic safety features If any of the cylinders are forced in any direction by external forces, increased oil channel pressure is generated. This pressure must be released in a safe way to protect hydraulic components. For more information, see Steering system, description and Safety when

working on hydraulic systems. Parameters Relevant parameters for CDC-function. Parameter (code) P1JMC P1KHZ P1KH0 P1KJ3 P1KJ4 P1KJ5 P1KJ6 P1KLN P1K81

Setting CDC Installed CDC left end angle calibrated value CDC right end angle calibrated value CDC steering start current positive solenoid CDC steering end current positive solenoid CDC steering start current negative solenoid CDC steering end current negative solenoid CDC Speed Limit Serial number CDC-valve

Supplementary information      

Braking system, description Steering system, description Central valve, description Hydraulic pumps, description Servo system, description Hydraulic diagram, complete

Function check   

Lever steering (CDC), functional check 640 Tech Tool op. 64595-3 Electric servo, Lever steering, test 640 Tech Tool op. 64528-3 Angle sensor, Lever steering, check

Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab. Component CU6601

See CU6601, description and measuring

Components list

Figure 1

Figure 2 Position of relays and fuses outside circuit board

Figure 3 Position of control units 1. 2. 3. 4. 5.

6. 7. 8. 9.

Human Machine Interface Control Unit (HMICU) Telematics ECU (WECU) Climate Control Module (CCM) Instrument cluster (IC)

Component

Designation

Function

Wiring diagram

AN3903 AN3904

Aerial, GPS (CareTrack) Aerial, satellite (CareTrack)

Wiring diagram WD326 Wiring diagram WD326

AL3201

Alternator

Wiring diagram WD306

BA3101 BA3102

Battery 1 Battery 2

Wiring diagram WD301 Wiring diagram WD301

CR3901

Radio

Wiring diagram WD326

DI01 DI06 DI07 DI08 DI09 DI10 DI12 DI13 DI14 DI15 DI16 DI17 DI18 DI19 DI20 DI21 DI22 DI23 DI24 DI25 DI3301 DI3701 DI3703 DI3705 DI9101 DI9102 DI9103 DI9104 DI3703 DI9101 DI9102

Diode, control voltage RE13 Diode, Parking lights Diode, Parking lights Diode, Parking lights Diode, Parking lights Lock-out diode Lock-out diode Lock-out diode Lock-out diode Lock-out diode Diode, control voltage RE18 Lock-out diode Lock-out diode Lock-out diode Diode, single acting lift function Diode, BSS and single acting lift function Diode, windshield wiper Diode, windshield wiper Diode, control voltage RE12 Diode, control voltage RE12 Diode, starter motor SW3102, emergency stop SW3102, emergency stop Diode unit, RE3102 MA9144, ratchet, 3rd MA9113, single lever control, lever lock MA9142, lift auto, 4th lever lock Timber shovel, relaybox Emergency stop MA9144, ratchet, 3rd function MA9113, lever lock−out, single lever

Wiring diagram WD302 Wiring diagram WD331 Wiring diagram WD331 Wiring diagram WD331 Wiring diagram WD331 Wiring diagram WD911 Wiring diagram WD901 Wiring diagram WD901 Wiring diagram WD901 Wiring diagram WD901 Wiring diagram WD304 Wiring diagram WD901 Wiring diagram WD901 Wiring diagram WD901 Wiring diagram WD903 Wiring diagram WD903 Wiring diagram WD801 Wiring diagram WD801 Wiring diagram WD302 Wiring diagram WD302 Wiring diagram WD304 Wiring diagram WD304 Wiring diagram WD304 Wiring diagram WD304 Wiring diagram WD902 Wiring diagram WD902 Wiring diagram WD902 Wiring diagram WD902 Wiring diagram WD304 Wiring diagram WD902 Wiring diagram WD902

Antenna

Alternator

Battery

Radio

Diodes

Component

DI9103 DI9104

MA9142, holding magnet, automatic lift MA9144, holding magnet, float position

Wiring diagram WD902 Wiring diagram WD902

Designation

Function

Wiring diagram

FX1026

Main fuse box FU70 Secondary steering FU71 Charging FU72 Cab FU73 –

Wiring diagram WD301

FX1027

Extra fuse box FU85 Fan cyclone filter FU86 — FU87 —

Wiring diagram WD807

FX1028

Extra fuse box FU61 Electric heat fuel filter FU64 Electric door –

Wiring diagram WD807

FU01 FU02 FU03 FU04 FU05

Brake lights HMICU, IC (Instrument Cluster) Work lights cab front Voltage feed RE14 Parking light left front Side light, left front Parking light right rear

Wiring diagram WD501 Wiring diagram WD302 Wiring diagram WD331 Wiring diagram WD302 Wiring diagram WD330

FU06

Parking light right front Side light, right front Parking light left rear Lighting license plate

Wiring diagram WD330

FU07 FU08 FU09 FU10 FU11 FU12 FU13 FU14

Low beam, left Low beam, right Voltage feed RE02 High beam, right High beam, left Reversing camera Work lights front Hazard flashers

Wiring diagram WD330 Wiring diagram WD330 Wiring diagram WD324 Wiring diagram WD330 Wiring diagram WD330 Wiring diagram WD804 Wiring diagram WD331 Wiring diagram WD363

FU15 FU16 FU17

Work lights cab, rear Work lights roof, front HMICU voltage feed, hold voltage RE13

Wiring diagram WD334 Wiring diagram WD334 Wiring diagram WD302

FU18 FU19

24 V socket Parking light High- and low beam Starter lock, voltage feed HMICU

Wiring diagram WD301 Wiring diagram WD330

Rotating beacon Interior lighting

Wiring diagram WD363

Fuses

FU20

FU21

Wiring diagram WD304

Entry light Extended light around the machine FU23 FU24 FU25 FU26 FU27

– ECM, FU30 voltage feed GPMECU1, CDC voltage feed GPMECU2, CU6601, CDC voltage feed CCM, magnet clutch, AC compressor, pause coolant pump

Wiring diagram WD325 Wiring diagram WD302 Wiring diagram WD302 Wiring diagram WD302 Wiring diagram WD302

FU28 FU29 FU30 FU31 FU32

— — Power supply, aftertreatment Travel direction, gear shifting Boom Suspension System BSS BSS, single acting lift Emergency stop, 3rd function

Wiring diagram WD302 Wiring diagram WD302 Wiring diagram WD302 Wiring diagram WD302 Wiring diagram WD362

FU33

Electric lever lock Wiring diagram WD362 Aftertreatment (ASU), switch Lift / tilt function Headlight flasher Wiring diagram WD362 Windshield wiper and windshield washer front

FU34

FU35

Windscreen wiper and washer rear Washer fluid level

Wiring diagram WD362

FU36

RE3601, voltage feed

Wiring diagram WD306

FU37 FU38

Direction indicators Work lights Fuel heater Horn Kick-down (CDC) Electric heat rear-view mirrors Operation rear-view mirrors

Wiring diagram WD362 Wiring diagram WD362

FU40 FU41

Reversing camera, voltage feed Seat heating Position monitor loading operator's seat

Wiring diagram WD361 Wiring diagram WD802

FU42

Fully automatic gearshifting (FAPS) Gear selector lever carrier CDC (armrest) Boom Suspension System, activation function selection Differential lock, feedback

Wiring diagram WD360

FU39

Wiring diagram WD361

FU43 FU44

Central lubrication Floating position

Wiring diagram WD913 Wiring diagram WD360

FU46, FU47 FU48 FU49 FU50

— Parking brake Secondary steering Voltage feed TechTool communication socket Attachment locking

Wiring diagram WD325 Wiring diagram WD501 Wiring diagram WD604 Wiring diagram WD360

FU51

Ignition-dependent voltage feed to ECU:s and Wiring diagram WD305 TechTool communication socket

FU61 FU64 FU65 FU70 FU71 FU72 FU73 FU74

Electric heat fuel filter (FX1028) Electrical doorlock control unit (FX1028) – Secondary steering (FX1026) Charging (FX1026) Cab (FX1026) – (FX1026) Alternator, magnetization Voltage converter Ignition, key controlled WECU Fire suppression system

Wiring diagram WD807 Wiring diagram WD807 Wiring diagram WD807 Wiring diagram WD301 Wiring diagram WD301 Wiring diagram WD301 Wiring diagram WD301 Wiring diagram WD301

Wiring diagram WD324 FU75

Component

Wiring diagram WD807

FU77 FU78 FU79 FU83 FU85 FU88 FU89 FU2501

Hood motor Battery disconnection switch ACM ECM, FX1041 – NOx sensors Fan cyclone filter RE2501 preheating. MO2505. FU75 engine hood Preheating

Designation

Function

Wiring diagram

Wiring diagram WD303 Wiring diagram WD303 Wiring diagram WD303 Wiring diagram WD303 Wiring diagram WD807 Wiring diagram WD303 Wiring diagram WD303 Wiring diagram WD264

Multi-function components FX1001

FX1002

Interior lighting, cab (front) Component including LA3501, SW3503, and SW3507

LA3516,

Wiring diagram WD333

Interior lighting (right) Component including SW3508, and SW3509

LA3518,

Wiring diagram WD333 LA3517,

FX1005

SE2302, Water in fuel sensor HE2301 Electric heat fuel/water bowl

Wiring diagram WD202 Wiring diagram WD263

FX1007

SE2507 Inlet manifold temperature sensor SE2508 Inlet manifold pressure sensor

Wiring diagram WD262

FX1008

SE2501 Inlet air temperature sensor SE2502 Air cleaner pressure sensor

Wiring diagram WD263

FX1009

SE9104 Level hydraulic oil tank SE9105 Temperature, hydraulic oil tank

Wiring diagram WD903

FX1020

Combination light left rear LA3510 Tail light LA3606 Direction indicator LA5202 Brake light

Wiring diagram WD333

FX1021

Combination light right rear LA3511 Tail light LA3607 Direction indicator LA5201 Brake light

Wiring diagram WD333

FX1026

Main fuse box FU70 Secondary steering FU71 Charging FU72 Cab FU73 –

Wiring diagram WD301

FX1027

Extra fuse box FU85 Fan cyclone filter FU86 — FU87 —

Wiring diagram WD807

FX1028

Extra fuse box FU61 Electric heat fuel filter FU64 Electric door –

Wiring diagram WD275 Wiring diagram WD807

FX1029

SW3602 Windshield wiper front windshield washer front SW3608 Windshield washer front

FX1036

MO3605, electrically controlled rear-view Wiring diagram WD804 mirror, left horizontal MO3606, electrically controlled rear-view mirror, left vertical HE3602, electric heat left rear-view mirror

FX1037

MO3607, electrically controlled rear-view Wiring diagram WD804 mirror, right horizontal MO3608, electrically controlled rear-view mirror, right vertical HE3604, electric heat right rear-view mirror

FX1040

ACM, ECM, (FU77, FU78, FU79)

FX1041

EGR on/off, preheating, induction air (FU83, Wiring diagram WD303 FU88, FU89)

FX1072

LA3602 Direction indicator

Wiring diagram WD333

FX1073

LA3603 Direction indicator

Wiring diagram WD333

FX1074

AdBlue®/DEF pump unit

Wiring diagram WD270

FX1079

SE2536 AdBlue®/DEF temperature sensor SE2537 AdBlue®/DEF level sensor SE2541 AdBlue®/DEF quality sensor

Wiring diagram WD265 Wiring diagram WD269

FX1005

HE2301 Electric heat fuel/water bowl SE2302, Water in fuel sensor

Wiring diagram WD202 Wiring diagram WD263

HE2301

Electric heat fuel/water bowl (FX1005)

Wiring diagram WD263

and Wiring diagram WD801

Wiring diagram WD303

Heating coil

Component

HE2501 HE2511 HE2512 HE2513 HE3602 HE3604 HE8501

Preheater element AdBlue®/DEF hose (supply/return) AdBlue®/DEF hose (supply/return) AdBlue®/DEF hose (supply/return) Electric heat left rear-view mirror (FX1036) Electric heat right rear-view mirror (FX1037) Seat heating

Wiring diagram WD264 Wiring diagram WD269 Wiring diagram WD269 Wiring diagram WD269 Wiring diagram WD804 Wiring diagram WD804 Wiring diagram WD802

Designation

Function

Wiring diagram

FX1001

Interior lighting, cab Component including SW3503, and SW3507

LA3501,

LA3516,

Interior lighting right Component including SW3508, and SW3509

LA3517,

LA3518,

Lighting

FX1002

Wiring diagram WD333

FX1020

Combination light left rear LA3510 Tail light LA3606 Direction indicator LA5201 Brake light

Wiring diagram WD333

FX1021

Combination light right rear LA3511 Tail light LA3607 Direction indicator LA5202 Brake light

Wiring diagram WD333

FX1072

Combination light left front LA3502 Low beam LA3504, High beam LA3506 Parking light

Wiring diagram WD330 Wiring diagram WD333

FX1073

Wiring diagram WD330 Wiring diagram WD333

LA3502

Combination light right front LA3503 Low beam LA3505 High beam LA3507 Parking light Low beam left (FX1072)

LA3503

Low beam right (FX1073)

LA3504

High beam left (FX1072)

LA3505

High beam right (FX1073)

LA3506

Parking light left front (FX1072)

LA3507 LA3508 LA3509 LA3510 LA3511 LA3512 LA3513 LA3514 LA3515

Parking light right front (FX1073) Left front side light Right front side light Tail light (FX1020) Tail light (FX1021) Work light left front Work light right front Work light left rear Work light right rear

Wiring diagram WD330 Wiring diagram WD333 Wiring diagram WD330 Wiring diagram WD333 Wiring diagram WD330 Wiring diagram WD333 Wiring diagram WD330 Wiring diagram WD333 Wiring diagram WD330 Wiring diagram WD333 Wiring diagram WD330 Wiring diagram WD330 Wiring diagram WD330 Wiring diagram WD333 Wiring diagram WD333 Wiring diagram WD331 Wiring diagram WD331 Wiring diagram WD334 Wiring diagram WD334

Component

LA3516 LA3521 LA3522 LA3523

Interior lighting, cab (FX1001) Work light cab front left Work light cab front right Work light cab, left front (optional equipment)

LA3524

Work light equipment)

LA3525 LA3526 LA3527

Work light, cab, rear left Work light, cab, rear right Work light cab, left rear (optional equipment)

LA3528

Work light cab, right rear (optional equipment) Wiring diagram WD334

LA3529 LA3530 LA3548 LA3549 LA3550 LA3551 LA3601 LA3602 LA3603 LA3612 LA5201 LA5202 LA9901

Work lights attachment Number plate lighting Work lights Work lights Work lights Work lights Rotating beacon Direction indicator (FX1072) Direction indicator (FX1073) Back-up warning, strobe light Brake light right (FX1020) Brake light left (FX1021) Beacon, fire supression system

Wiring diagram WD331 Wiring diagram WD330 Wiring diagram WD337 Wiring diagram WD337 Wiring diagram WD337 Wiring diagram WD337 Wiring diagram WD324 Wiring diagram WD333 Wiring diagram WD333 Wiring diagram WD324 Wiring diagram WD333 Wiring diagram WD333 Wiring diagram WD915

Designation

Function

Wiring diagram

LC3701

Fuse tester

Wiring diagram WD325

Designation

Function

Wiring diagram

MA2301 MA2302 MA2303 MA2304 MA2305 MA2306 MA2517 MA2519 MA2601 MA2602

Fuel injector 1 Fuel injector 2 Fuel injector 3 Fuel injector 4 Fuel injector 5 Fuel injector 6 AdBlue®/DEF coolant valve AdBlue®/DEF dosing injector Cooling fan, braking Cooling fan, rotational direction (reversible fan) Differential lock Parking brake Brake pressure charging AC Compressor Boom Suspension System CT4 (BSS) Single-acting lift CT1 (valve block 2) Attachment lock, close

Wiring diagram WD260 Wiring diagram WD260 Wiring diagram WD260 Wiring diagram WD260 Wiring diagram WD260 Wiring diagram WD260 Wiring diagram WD270 Wiring diagram WD269 Wiring diagram WD201 Wiring diagram WD201

cab,

right

front

Wiring diagram WD333 Wiring diagram WD331 Wiring diagram WD331 Wiring diagram WD331

(optional Wiring diagram WD331

Wiring diagram WD334 Wiring diagram WD334 Wiring diagram WD334

Indicators

Component

Solenoid valves

MA4603 MA5501 MA5503 MA8701 MA9103 MA9104 MA9106

Wiring diagram WD404 Wiring diagram WD501 Wiring diagram WD501 Wiring diagram WD806 Wiring diagram WD903 Wiring diagram WD903 Wiring diagram WD904

MA9112 MA9113 MA9114 MA9127 MA9141 MA9142 MA9143 MA9144 MA9145 MA9903

Lever lock−out Lever lock−out, single lever Boom Suspension System CT1 (BSS) Attachment lock, open Holding magnet, automatic tilt Holding magnet, automatic lift Holding magnet, float position Holding magnet, 3rd function Hydraulic servo, adjustable flow, 3rd function Propellant charge solenoid

Wiring diagram WD902 Wiring diagram WD902 Wiring diagram WD903 Wiring diagram WD904 Wiring diagram WD902 Wiring diagram WD902 Wiring diagram WD902 Wiring diagram WD902 Wiring diagram WD905 Wiring diagram WD915

FX1036

MO3605, electrically mirror, left horizontal MO3606, electrically mirror, left vertical

controlled

rear-view Wiring diagram WD804

controlled

rear-view

MO3607, electrically mirror, right horizontal MO3608, electrically mirror, right vertical

controlled

rear-view Wiring diagram WD804

controlled

rear-view

Motors

FX1037

MO2503 MO2505 MO2509 MO3301 MO3601 MO3602 MO3603 MO3604 MO3605

Air intake throttle EGR actuator

Wiring diagram WD268 Wiring diagram WD264 Wiring diagram WD265 EGR, exhaust gas throttle Wiring diagram WD264 Wiring diagram WD265 Starter motor Wiring diagram WD301 Wiring diagram WD306 Windshield washer front Wiring diagram WD801 Windshield wiper front Wiring diagram WD801 Windshield washer rear Wiring diagram WD801 Windshield wiper rear Wiring diagram WD801 Electrically controlled rear-view mirror, left Wiring diagram WD804 horizontal (FX1036)

MO3606

Electrically controlled rear-view mirror, left Wiring diagram WD804 vertical (FX1036)

MO3607

Electrically controlled rear-view mirror, right Wiring diagram WD804 horizontal (FX1037)

MO3608

Electrically controlled rear-view mirror, right Wiring diagram WD804 vertical (FX1037)

MO3611 MO3612 MO3613 MO6402 MO8701 MO8702 MO8703 MO8707 MO8711

Hood motor Electrical doorlock opening support motor Electrical doorlock motor Motor for secondary steering pump Cab fan Fan cyclone filter Actuator air mixing damper Actuator heat valve Pause coolant pump

Wiring diagram WD807 Wiring diagram WD831 Wiring diagram WD831 Wiring diagram WD604 Wiring diagram WD806 Wiring diagram WD807 Wiring diagram WD806 Wiring diagram WD806 Wiring diagram WD806

Component

Designation

Function

Wiring diagram

PO3901 PO3902 PO3910

Voltage socket 24 V Voltage socket 12 V Voltage socket 12 V, rear

Wiring diagram WD301 Wiring diagram WD326 Wiring diagram WD301

PWM2303 PWM2602 PWM4213 PWM4214 PWM4215 PWM4216 PWM4217 PWM4218 PWM6601 PWM6602 PWM9133

Fuel control valve (FCV) Control, pump P3 Forward gear Reverse gear 1st gear 2nd gear 3rd gear 4th gear Lever steering (CDC), left Lever steering (CDC), right Output control, hydraulic pump

Wiring diagram WD260 Wiring diagram WD201 Wiring diagram WD403 Wiring diagram WD403 Wiring diagram WD403 Wiring diagram WD403 Wiring diagram WD403 Wiring diagram WD403 Wiring diagram WD602 Wiring diagram WD602 Wiring diagram WD908

R02–R05 R15 R2701

Load resistor Fuse test Hand throttle

Wiring diagram WD325 Wiring diagram WD325 Wiring diagram WD202

RC8401 RM8401

Back-up camera Back-up monitor

Wiring diagram WD804 Wiring diagram WD804

Designation

Function

Wiring diagram

RE01 RE02 RE03 RE04 RE05 RE07 RE08 RE09 RE10 RE11 RE12

Hydraulic servo Reversing light, reversing alarm Work lights front Work lights cab, rear Hydraulic servo Work lights cab front Boom Suspension System, engagement Windshield wiper rear Brake lights Work lights roof 30-feed controlled by HMICU, hold voltage RE13 Voltage feed ECM, GPMECU1, GPMECU2 Voltage feed CCM, magnet clutch AC compressor, pause coolant pump Windshield wiper front 15A supply 15B feed 15EA supply

Wiring diagram WD901 Wiring diagram WD324 Wiring diagram WD331 Wiring diagram WD334 Wiring diagram WD901 Wiring diagram WD331 Wiring diagram WD903 Wiring diagram WD801 Wiring diagram WD501 Wiring diagram WD334 Wiring diagram WD302

Voltage outlet (socket)

PWM valves

Resistors

Monitoring system

Component

Relays

RE13 RE14 RE15 RE16 RE17 RE18

Wiring diagram WD302 Wiring diagram WD302 Wiring diagram WD801 Wiring diagram WD304 Wiring diagram WD304 Wiring diagram WD304

RE2301 RE2501 RE2502 RE3102 RE3504 RE3507 RE3524 RE3610 RE3705 RE5502 RE6401 RE8712 RE9112 RF3601

Electrically heated fuel filter Preheating Voltage feed, engine Main relay 2 Interior lights Work lights Time relay, entry light Fan cyclone filter Electrically controlled battery disconnect switch Parking brake Secondary steering Pause coolant pump Hydraulic servo, adjustable flow, 3rd function Flasher relay (position RF1 on circuit board)

Wiring diagram WD202 Wiring diagram WD264 Wiring diagram WD303 Wiring diagram WD304 Wiring diagram WD333 Wiring diagram WD337 Wiring diagram WD337 Wiring diagram WD807 Wiring diagram WD301

SA3602 SA3603 SA3604 SA3901 SA3902 SA9901

Horn left Horn right Reversing alarm Loudspeaker left Loudspeaker right Siren, fire supression system

Wiring diagram WD324 Wiring diagram WD324 Wiring diagram WD324 Wiring diagram WD326 Wiring diagram WD326 Wiring diagram WD915

Designation

Function

Wiring diagram

FX1005

SE2302, Water in fuel sensor HE2301 Electric heat fuel/water bowl SE2507 Inlet manifold temperature sensor SE2508 Inlet manifold pressure sensor SE2501 Inlet air temperature sensor SE2502 Air SE9104 Hydraulic oil level SE9105 Hydraulic oil temperature Engine oil pressure sensor Fuel feed pressure sensor Water in fuel sensor (FX1005) Fuel level Fuel rail pressure sensor Inlet air temperature sensor (FX1008) Air cleaner pressure sensor (FX1008) Inlet manifold temperature sensor (FX1007) Inlet manifold pressure sensor (FX1007) Exhaust gas pressure sensor before turbocharger Charge air cooler outlet temperature sensor NOx sensor before SCR

Wiring diagram WD202 Wiring diagram WD263 Wiring diagram WD262

Wiring diagram WD501 Wiring diagram WD604 Wiring diagram WD806 Wiring diagram WD905 Wiring diagram WD325 Wiring diagram WD333

Signals

Component

Sensor

FX1007 FX1008 FX1009 SE2203 SE2301 SE2302 SE2303 SE2309 SE2501 SE2502 SE2507 SE2508 SE2511 SE2512 SE2513 SE2515 SE2516 SE2519 SE2521

Wiring diagram WD263 Wiring diagram WD903 Wiring diagram WD262 Wiring diagram WD262 Wiring diagram WD263 Wiring diagram WD201 Wiring diagram WD262 Wiring diagram WD263 Wiring diagram WD263 Wiring diagram WD262 Wiring diagram WD262 Wiring diagram WD262

Wiring diagram WD263 Wiring diagram WD264 Wiring diagram WD265 EGR differential pressure sensor Wiring diagram WD268 EGR temperature sensor Wiring diagram WD268 DPF Differential pressure sensor Wiring diagram WD266 Exhaust gas temperature sensor before DPF Wiring diagram WD266

SE2522 SE2533

SE2603 SE2604 SE2606 SE2701 SE2702 SE2703 SE2704 SE3601 SE4202 SE4213 SE4219 SE4227 SE4307 SE4609 SE5201 SE5203 SE5222 SE5223 SE5501 SE6404 SE6407 SE6411 SE6601 SE8301 SE8502 SE8702 SE8705 SE8706 SE8708 SE8709 SE9104 SE9105 SE9119 SE9156 SE9157 SE9901

Wiring diagram WD266 Wiring diagram WD264 Wiring diagram WD265 AdBlue®/DEF temperature sensor (FX1079) Wiring diagram WD265 Wiring diagram WD269 AdBlue®/DEF level sensor (FX1079) Wiring diagram WD265 Wiring diagram WD269 AdBlue®/DEF quality sensor (FX1079) Wiring diagram WD265 Wiring diagram WD269 Exhaust gas temperature sensor before SCR Wiring diagram WD266 catalyst Exhaust gas pressure sensor before SCR Wiring diagram WD266 catalyst Coolant level sensor Wiring diagram WD263 Cooling fan speed Wiring diagram WD201 Coolant temperature sensor Wiring diagram WD262 Crankshaft speed sensor Wiring diagram WD261 Throttle pedal position Wiring diagram WD202 Camshaft speed sensor Wiring diagram WD261 Engine rpm, transmission Wiring diagram WD201 Washer fluid level Wiring diagram WD801 Transmission oil temperature Wiring diagram WD404 Turbine rpm Wiring diagram WD405 Transmission oil pressure Wiring diagram WD404 Arm rest lever steering (CDC) Wiring diagram WD601 Output speed transmission Wiring diagram WD405 Feedback of engaged differential lock Wiring diagram WD404 Available brake pressure Wiring diagram WD501 Output brake pressure Wiring diagram WD501 Axle oil temperature, front axle Wiring diagram WD405 Axle oil temperature, rear axle Wiring diagram WD405 Pressure sensor parking brake Wiring diagram WD501 Differential pressure secondary steering Wiring diagram WD604 Secondary steering pressure Wiring diagram WD604 Angle sensor frame joint Wiring diagram WD602 Control lever (CDC) Wiring diagram WD601 Position monitor, door Wiring diagram WD333 Position monitor loading operator's seat Wiring diagram WD802 Evaporator, temperature Wiring diagram WD805 Ambient air temperature sensor Wiring diagram WD802 Temperature, cab Wiring diagram WD805 Temperature, air channel Wiring diagram WD805 Pressure, refrigerant Wiring diagram WD805 Level, hydraulic oil tank (FX1009) Wiring diagram WD903 Temperature, hydraulic oil tank (FX1009) Wiring diagram WD903 LS-pressure Wiring diagram WD904 Inductive sensor, automatic tilt Wiring diagram WD901 Inductive sensor, automatic lift Wiring diagram WD901 Monitoring of lubrication pressure Wiring diagram WD913

SO3902

Voltage converter, 20A

SE2536 SE2537 SE2541 SE2543 SE2544

Exhaust gas temperature sensor after DPF NOx sensor after SCR

Voltage converter Wiring diagram WD326

Component

Designation

Function

Wiring diagram

FX1001

SW3503, interior lighting, cab (front) SW3507, interior lighting, cab (front) SW3508, interior lighting, cab (right) SW3509, interior lighting, cab (right) Windshield wiper and washer front SW3602, windshield wiper and windshield washer front SW3608, windshield washer front Regeneration Emergency stop Ignition switch Switch headlights High and low beam, headlight flasher Interior lighting, cab (front) (FX1001) Work lights front Work lights roof Interior lighting, cab (front) (FX1001) Interior lighting, cab (right) (FX1002) Interior lighting, cab (right) (FX1002) Entry light Extended lights around machine Electrically heated rear-view mirrors Windshield wiper and washer front (FX1029) Horn Direction indicators Hazard flashers Rotating beacon Windshield washer front (FX1029) Windshield wiper and washer rear Electrically controlled rear-view mirrors Hood, operation Electrical doorlock rotor switch Battery disconnect switch Keypad Directional gear Forward/Reverse, steering column Gear lever steering column Activation Forward/Reverse lever carrier Forward/reverse lever carrier Kick-down lever carrier Engine brake lever carrier Fully automatic gearshifting (FAPS) Activation of lever steering (CDC) Forward/Reverse, Comfort Drive Control (CDC) Lock-up Kick-down CDC Single lever control, forward−neutral−reverse Single lever control, kick-down Differential lock Parking brake Controls climate control system

Wiring diagram WD333

Switches

FX1002 FX1029

SW2506 SW3102 SW3301 SW3501 SW3502 SW3503 SW3504 SW3505 SW3507 SW3508 SW3509 SW3525 SW3526 SW3601 SW3602 SW3604 SW3605 SW3606 SW3607 SW3608 SW3612 SW3614 SW3620 SW3630 SW3701 SW3801 SW4205 SW4206 SW4207 SW4208 SW4209 SW4210 SW4211 SW4216 SW4217 SW4219 SW4220 SW4221 SW4222 SW4602 SW5501 SW8701

Wiring diagram WD333 Wiring diagram WD801

Wiring diagram WD201 Wiring diagram WD304 Wiring diagram WD304 Wiring diagram WD330 Wiring diagram WD330 Wiring diagram WD333 Wiring diagram WD331 Wiring diagram WD334 Wiring diagram WD333 Wiring diagram WD333 Wiring diagram WD333 Wiring diagram WD337 Wiring diagram WD337 Wiring diagram WD804 Wiring diagram WD801 Wiring diagram WD324 Wiring diagram WD333 Wiring diagram WD333 Wiring diagram WD324 Wiring diagram WD801 Wiring diagram WD801 Wiring diagram WD804 Wiring diagram WD807 Wiring diagram WD831 Wiring diagram WD304 Wiring diagram WD322 Wiring diagram WD401 Wiring diagram WD401 Wiring diagram WD402 Wiring diagram WD402 Wiring diagram WD402 Wiring diagram WD402 Wiring diagram WD405 Wiring diagram WD601 Wiring diagram WD601 Wiring diagram WD406 Wiring diagram WD601 Wiring diagram WD402 Wiring diagram WD402 Wiring diagram WD404 Wiring diagram WD501 Wiring diagram WD805

SW9140 SW9141 SW9142 SW9143 SW9144 SW9146 SW9147 SW9148

Wiring diagram WD902 Wiring diagram WD901 Wiring diagram WD901 Wiring diagram WD904 Wiring diagram WD911 Wiring diagram WD908 Wiring diagram WD908 Wiring diagram WD903

SW9149 SW9174 SW9175

Single lever control, electric lever lock Hydraulic servo Hydraulic servo Attachment lock Floating position Emergency stop, 3rd hydraulic function Hold function, 3rd hydraulic function Boom Suspension System, activation/ function selection Single-acting lift function Electric lever lock Hydraulic servo, adjustable flow, 3rd function

TechTool communication socket

Wiring diagram WD322

ACM

Aftertreatment Control Module

ECM

Engine Control Module

Wiring diagram WD264 Wiring diagram WD265 Wiring diagram WD266 Wiring diagram WD269 Wiring diagram WD270 Wiring diagram WD320 Wiring diagram WD321 Wiring diagram WD302 Wiring diagram WD305 Wiring diagram WD321 Wiring diagram WD805 Wiring diagram WD806

CCM

Climate Control Module

Wiring diagram WD903 Wiring diagram WD902 Wiring diagram WD905

Service socket

Control units

HMICU

GPMECU1

Wiring diagram WD302 Wiring diagram WD305 Wiring diagram WD321 Wiring diagram WD805 Wiring diagram WD806 Human Machine Interface Control Unit Wiring diagram WD201 Wiring diagram WD202 Wiring diagram WD302 Wiring diagram WD304 Wiring diagram WD308 Wiring diagram WD320 Wiring diagram WD321 Wiring diagram WD322 Wiring diagram WD330 Wiring diagram WD331 Wiring diagram WD333 Wiring diagram WD337 Wiring diagram WD352 Wiring diagram WD801 Wiring diagram WD802 Wiring diagram WD805 Wiring diagram WD903 General Purpose Machine Electronic Control Wiring diagram WD201 Unit 1 Wiring diagram WD302 Wiring diagram WD304 Wiring diagram WD320 Wiring diagram WD321 Wiring diagram WD324

CU9901 CU9902 CU9903

Wiring diagram WD350 Wiring diagram WD351 Wiring diagram WD402 Wiring diagram WD403 Wiring diagram WD404 Wiring diagram WD405 Wiring diagram WD406 Wiring diagram WD501 Wiring diagram WD601 Wiring diagram WD602 Wiring diagram WD604 Wiring diagram WD801 Wiring diagram WD802 Wiring diagram WD903 Wiring diagram WD904 Wiring diagram WD913 General Purpose Machine Electronic Control Wiring diagram WD302 Unit 2 Wiring diagram WD304 Wiring diagram WD320 Wiring diagram WD321 Wiring diagram WD350 Wiring diagram WD352 Wiring diagram WD601 Wiring diagram WD602 Wiring diagram WD911 General Purpose Machine Electronic Control Wiring diagram WD201 Unit 3 Wiring diagram WD302 Wiring diagram WD305 Wiring diagram WD320 Wiring diagram WD321 Wiring diagram WD322 Wiring diagram WD324 Wiring diagram WD350 Wiring diagram WD351 Wiring diagram WD401 Wiring diagram WD402 Wiring diagram WD403 Wiring diagram WD404 Wiring diagram WD405 Wiring diagram WD406 Wiring diagram WD501 Wiring diagram WD601 Telematics ECU Wiring diagram WD321 Wiring diagram WD326 Electrical doorlock control unit Wiring diagram WD831 Control unit monitoring CDC Wiring diagram WD302 Wiring diagram WD601 Wiring diagram WD602 Central lubrication unit Wiring diagram WD913 Control unit, fire supression system Wiring diagram WD915 Alarm panel, fire supression system Wiring diagram WD915

RC8401 RM8401

Back-up camera Display window

GPMECU2

GPMECU3

WECU CU3605 CU6601

Monitoring system Wiring diagram WD804 Wiring diagram WD804

Connectors, position Connectors 15A

Position Electrical distribution box, circuit board

15B

Electrical distribution box, circuit board

15EA

Electrical distribution box

30A

Electrical distribution box, circuit board

30C

Electrical distribution box, circuit board

30K

Electrical distribution box, circuit board

31C1

Electrical distribution box, battery, cab wall

31C2

Electrical distribution box

31E1

Engine, alternator – engine block

31F1

Front frame

31K

Electrical distribution box, circuit board

31R1

Rear frame – battery

31R2

Rear frame – engine block

Cab

Wiring diagram Wiring diagram WD304 Wiring diagram WD306 Wiring diagram WD362 Wiring diagram WD304 Wiring diagram WD361 Wiring diagram WD802 Wiring diagram WD304 Wiring diagram WD305 Wiring diagram WD325 Wiring diagram WD360 Wiring diagram WD401 Wiring diagram WD501 Wiring diagram WD604 Wiring diagram WD913 Wiring diagram WD301 Wiring diagram WD303 Wiring diagram WD807 Wiring diagram WD301 Wiring diagram WD301 Wiring diagram WD302 Wiring diagram WD304 Wiring diagram WD324 Wiring diagram WD325 Wiring diagram WD330 Wiring diagram WD331 Wiring diagram WD334 Wiring diagram WD363 Wiring diagram WD501 Wiring diagram WD301 Wiring diagram WD371 Wiring diagram WD372 Wiring diagram WD202 Wiring diagram WD807 Wiring diagram WD301 Wiring diagram WD306 Wiring diagram WD371 Wiring diagram WD302 Wiring diagram WD304 Wiring diagram WD324 Wiring diagram WD325 Wiring diagram WD331 Wiring diagram WD333 Wiring diagram WD334 Wiring diagram WD371 Wiring diagram WD501 Wiring diagram WD801 Wiring diagram WD903 Wiring diagram WD911 Wiring diagram WD301 Wiring diagram WD275 Wiring diagram WD301 Wiring diagram WD604 Wiring diagram WD802

Electrical distribution box

Wiring diagram WD302 Wiring diagram WD305 Wiring diagram WD321 Wiring diagram WD805 Wiring diagram WD806 Wiring diagram WD806

Cab

Cab (roof), 12 V DC

Wiring diagram WD324 Wiring diagram WD326 Wiring diagram WD331 Wiring diagram WD333 Wiring diagram WD334 Wiring diagram WD372 Wiring diagram WD802 Wiring diagram WD324

Electrical distribution box, circuit board

Wiring diagram WD804

Front frame

Wiring diagram WD804

Cab

Wiring diagram WD333

Cab

Wiring diagram WD337

Cab

Wiring diagram WD337

Cab

Wiring diagram WD831

Cab, hazard flashers

Electrical distribution box

Wiring diagram WD302 Wiring diagram WD325 Wiring diagram WD331 Wiring diagram WD333 Wiring diagram WD371 Wiring diagram WD501 Wiring diagram WD801 Wiring diagram WD903 Wiring diagram WD302 Wiring diagram WD324 Wiring diagram WD330 Wiring diagram WD331 Wiring diagram WD302 Wiring diagram WD325 Wiring diagram WD330 Wiring diagram WD331 Wiring diagram WD334 Wiring diagram WD363 Wiring diagram WD804 Wiring diagram WD911 Wiring diagram WD301 Wiring diagram WD302 Wiring diagram WD304 Wiring diagram WD330 Wiring diagram WD363 Wiring diagram WD903 Wiring diagram WD302 Wiring diagram WD325 Wiring diagram WD333 Wiring diagram WD302 Wiring diagram WD325 Wiring diagram WD362 Wiring diagram WD801 Wiring diagram WD304

Wiring diagram WD306 Wiring diagram WD325 Wiring diagram WD361 Wiring diagram WD362 Wiring diagram WD501 Wiring diagram WD801 Wiring diagram WD802 Wiring diagram WD304 Wiring diagram WD305 Wiring diagram WD325 Wiring diagram WD360 Wiring diagram WD401 Wiring diagram WD501 Wiring diagram WD604 Wiring diagram WD913 Wiring diagram WD260 Wiring diagram WD261 Wiring diagram WD262 Wiring diagram WD263 Wiring diagram WD264 Wiring diagram WD306 Wiring diagram WD262 Wiring diagram WD264 Wiring diagram WD265 Wiring diagram WD268 Wiring diagram WD263 Wiring diagram WD269 Wiring diagram WD270 Wiring diagram WD324 Wiring diagram WD330 Wiring diagram WD331 Wiring diagram WD333 Wiring diagram WD350 Wiring diagram WD351 Wiring diagram WD360 Wiring diagram WD362 Wiring diagram WD371 Wiring diagram WD376 Wiring diagram WD404 Wiring diagram WD405 Wiring diagram WD903 Wiring diagram WD904 Wiring diagram WD903

Electrical distribution box

Engine

Cab wall, electrical distribution box

Front frame

Cab

Front frame

Cab

HE3

Cab

Wiring diagram WD324 Wiring diagram WD401 Wiring diagram WD802

Cab

Wiring diagram WD915

Wiring diagram WD324 Wiring diagram WD330 Wiring diagram WD331 Wiring diagram WD333 Wiring diagram WD376 Wiring diagram WD331 Wiring diagram WD376 Wiring diagram WD324 Wiring diagram WD330 Wiring diagram WD331 Wiring diagram WD333 Wiring diagram WD376 Wiring diagram WD404

Electrical distribution box

Cab, control levers

Wiring diagram WD302 Wiring diagram WD305 Wiring diagram WD320 Wiring diagram WD321 Wiring diagram WD322 Wiring diagram WD360 Wiring diagram WD361 Wiring diagram WD601 Wiring diagram WD602 Wiring diagram WD902

Cab, control levers

Wiring diagram WD902

Electrical distribution box

Cab, control levers

Wiring diagram WD324 Wiring diagram WD335 Wiring diagram WD360 Wiring diagram WD361 Wiring diagram WD362 Wiring diagram WD374 Wiring diagram WD402 Wiring diagram WD911 Wiring diagram WD902

Cab, control levers

Wiring diagram WD402

Cab, underside

Wiring diagram WD913

Front frame

Wiring diagram WD804

Cab

Wiring diagram WD804

Cab

Wiring diagram WD908

Rear frame

MK1

Cab

Under cab, adjustable flow 3rd function

Wiring diagram WD301 Wiring diagram WD304 Wiring diagram WD501 Wiring diagram WD301 Wiring diagram WD304 Wiring diagram WD501 Wiring diagram WD905

Electrical distribution box, circuit board

Wiring diagram WD325

Electrical distribution box, circuit board

Wiring diagram WD325

Cab

Wiring diagram WD337

OCA

Cab, seat

Wiring diagram WD802

Electrical distribution box, circuit board

Wiring diagram WD306

Electrical distribution box, circuit board

Wiring diagram WD302

Electrical distribution box, cab wall

Wiring diagram WD301

Electrical distribution box, cab wall

Wiring diagram WD301

Engine, rear frame

Wiring diagram WD201 Wiring diagram WD202

Wiring diagram WD302 Wiring diagram WD303 Wiring diagram WD306 Wiring diagram WD320 Wiring diagram WD321 Wiring diagram WD324 Wiring diagram WD330 Wiring diagram WD333 Wiring diagram WD334 Wiring diagram WD350 Wiring diagram WD351 Wiring diagram WD352 Wiring diagram WD372 Wiring diagram WD375 Wiring diagram WD405 Wiring diagram WD501 Wiring diagram WD806 Wiring diagram WD807 Wiring diagram WD903 Wiring diagram WD330

Rear frame

Engine

Rear frame

Under cab

CDC

Wiring diagram WD360 Wiring diagram WD361 Wiring diagram WD601 Wiring diagram WD601

Under cab

Wiring diagram WD602

Cab

Wiring diagram WD831

Cab

Wiring diagram WD831

Cab

Wiring diagram WD831

Cab

Wiring diagram WD831

Engine, rear frame

Wiring diagram WD201 Wiring diagram WD350 Wiring diagram WD351

Wiring diagram WD263 Wiring diagram WD264 Wiring diagram WD265 Wiring diagram WD269 Wiring diagram WD270 Wiring diagram WD302 Wiring diagram WD303 Wiring diagram WD306 Wiring diagram WD320 Wiring diagram WD321 Wiring diagram WD201 Wiring diagram WD375 Wiring diagram WD801 Wiring diagram WD201 Wiring diagram WD324 Wiring diagram WD375 Wiring diagram WD324 Wiring diagram WD330 Wiring diagram WD334 Wiring diagram WD375 Wiring diagram WD604

Engine, rear frame

CDC

Wiring diagram WD403 Wiring diagram WD404 Wiring diagram WD405 Wiring diagram WD201 Wiring diagram WD301 Wiring diagram WD303 Wiring diagram WD304 Wiring diagram WD337 Wiring diagram WD350 Wiring diagram WD351 Wiring diagram WD352 Wiring diagram WD374 Wiring diagram WD375 Wiring diagram WD501 Wiring diagram WD604 Wiring diagram WD801 Wiring diagram WD807 Wiring diagram WD904 Wiring diagram WD602

Electrical distribution box, Tech Tool socket (OBD)

Wiring diagram WD322

Cab

Wiring diagram WD330 Wiring diagram WD333 Wiring diagram WD362 Wiring diagram WD801

Figure 1 Connectors, position in electrical distribution box and on circuit board

Figure 2 Connectors, position in cab

Figure 3 Connectors, position under cab

Figure 4 Connectors, position in front frame

Figure 5 Connectors, position in rear frame

Control valve, description The control valve is a spool valve with closed centre. This means that no oil passes through the valve in neutral position. There are two spools for lift/lower and tilt in/out, respectively, in the control valve. The valve consists of a section where the lift/lower function's spool and the tilt function's spool are integrated. Shock valves, load holding valves, as well as sequence valves for each function are located in the control valve. The lift/lower function and tilt function are connected in parallel, which means that these functions can be run at the same time. The valve is provided with shock valves on the lift and tilt function. The shock valves cannot be adjusted and are replaced as a complete unit. The valve is also equipped with a back-up valve for return oil which ensures good anti-cavitation function (afterfilling).

Figure 1 Control valve

Figure 2 Control valve 1. 2. 3.

Tilt spool Sequence valve for (3) Tilt out (-), load holding valve/return tilt in

4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. B1 A1 P LS D T PSS PS PSL PL

Sequence valve for (5) Tilt in (+), load holding valve/return tilt out Shuttle valve, LS tilt/lift Pressure back-up valve Tilt out (-), shock/anti-cavitation valve Tilt in (+), shock/anti-cavitation valve Sequence valve for (11) Lift (+), load-holding valve/return lower Sequence valve for (13) Lower (-), load-holding valve/return lift Float position spool Non-return valve (tilt in/lower) Anti-cavitation valve, lower Shock valve, lift Restriction Lift spool Float position piston Checking point, servo pressure, tilt in (plugged) Checking point, LS-pressure, tilt (plugged) Checking point, LS-pressure, lift (plugged) Checking point, servo pressure, lift (plugged) Checking point, servo pressure, lower (plugged) Output pressure, tilt cylinder's minus side Output pressure, tilt cylinder's plus side Input pressure from pump LSW-signal to central block Drain point Return to tank Servo pressure, tilt out Servo pressure, lower Servo pressure, tilt in Servo pressure, lift

Figure 3 Tilt section, neutral (principle illustration)

Red Green Violet Orange

Pressure oil Atmospheric pressure or lower pressure Trapped oil Standby pressure

Control valve, included components (principle illustration, tilt section) 1. 2.

3. 4. 5. 6. 7. 8. 9. 10.

Spool acted on by servo pressure and centred in neutral position by a double-acting spring (10). The LS-channel (8) is a drilled hole through the centre of the spool. Load holding valve, left, prevents the bucket from tilting out when, e.g., lifting. When the oil returns to tank, the load holding valve is controlled by the sequence valve (3), which is acted on by the servo pressure that controls the spool (1). Load holding valve, right, prevents the bucket from tilting in when, e.g., the bucket's front end is on the ground and the boom is lowered slightly. At tilt in, when the oil returns to tank, the load holding valve is controlled by the sequence valve (4), which is acted on by the servo pressure that controls the spool (1). Sequence valve that drains the load holding valve's (2) spring side to tank when the load holding valve is to open for return oil when tilting out. Sequence valve that drains the load holding valve's (2) spring side to tank when the load holding valve is to open for return oil when tilting in. Shock valve with anti-cavitation function, not adjustable (plus side). Shock valve with anti-cavitation function, not adjustable (minus side). Pressure back-up valve for return oil. LS-channel, a drilled hole in the centre of the spool (1). In neutral position the channel is connected to tank. Shuttle valve that selects the highest LS-signal from LS-tilt or LS-lift. Double-acting spring that holds the spool (1) in neutral position.

Figure 4 Tilt section, tilt in Red Green

Pressure oil Atmospheric pressure or lower pressure

Blue Orange

Return oil Standby pressure

Tilt section, tilt in Servo pressure acts on the right side of the spool (1), and on the sequence valve (4). When the sequence valve (4) is moved upwards, the oil is drained on the spring side of the right load holding valve (2) to tank. The oil from the hydraulic pump opens the left load holding valve (2) and continues to the tilt cylinder's plus side. Just before that, pump pressure is delivered to the LS-port tilt in. The shuttle valve (9) closes the function with lowest load when lift and tilt are used at the same time. This prevents pressure loss through the function with the lowest load. The oil from the tilt cylinder's minus side opens the right load holding valve and is led to the back-up valve (7) via the spool (1). When back-up valve opens, the oil is led to tank.

Figure 5 Tilt section, shock Red Green Blue Orange

Pressure oil Atmospheric pressure or lower pressure Return oil Standby pressure

Tilt section, shock In this example, shock pressure is reached on the tilt cylinder's plus side in case, e.g., a big rock falls on the bucket's front end. The shock pressure opens the left shock valve (5). The oil is led to the back-up valve (7) which ensures that cavitation is avoided by making sure that the pressure in the control valve does not become too low. The anti-cavitation function in the right shock valve (5) opens and leads the oil to the tilt cylinder's minus side. The surplus oil from the tilt cylinder's plus side (piston rod volume) is led to tank.

Figure 6 Lift section, lower Red Green Orange Blue

Pressure oil Atmospheric pressure or lower pressure Servo pressure Return oil

Lift section, lower Servo pressure acts on the left side of the spool (1) and on the sequence valve (3) as well as on the float position spool (9). The float position spool (9) is not moved until the servo pressure is higher than approx. 2 MPa (20 bar) (290 psi). The oil from the hydraulic pumps opens the right load holding valve (2) and is led on to the lift cylinder's minus side. At the same time oil is delivered through the LS-channel (12) to the LS-port lift section, lower and then continues to the shuttle valve (11) which is moved to the left. Then the oil continues to the pump's flow compensator. Oil from the lift cylinder's plus side opens the left load holding valve (2) and is led via the spool (1) to the back-up valve (7) and thereafter to tank.

Figure 7 Lift section, lower/tilt in Red Green Orange Blue Pink

Pressure oil Atmospheric pressure or lower pressure Servo pressure Return oil Partial pressure

Lift section, lower/tilt in To get the hydraulic pump to build up pressure so that it is possible to tilt in the bucket and lower at the same time, the servo pressure is led from the tilt in section past the non-return valve (8), to the spring side on the right load holding valve (2). Thus the load holding valve (2) is kept closed and the pump can built up pressure to the tilt function. Oil from the cylinders' plus side is led via the spool to the back-up valve (7). Surplus oil from the plus side opens the anti-cavitation valve (6) and afterfills the minus sides.

Figure 8 Lift section, float position Green Orange Blue

Atmospheric pressure or lower pressure Standby pressure Return oil

Lift section, float position Servo pressure acts on the left side of the spool (1), the sequence valve (3), and on the float position spool (9). When the lowering lever passes the sensing position, the servo pressure increases above approx. 2 MPa (20 bar) (290 psi) and forces down the float position spool (9). Now the servo pressure can be led to the sequence valve (4). When this takes place, the oil on the top of the float position spool is connected to tank. The spring side of the load holding valve (12) is drained to tank. When the spring sides of both load holding valves are drained to tank, they can open for oil flow in either direction. The spool (1), which now is in float position, allows the oil to flow freely between both sides of the cylinder.

Coolant with anti-freeze and corrosion protection, recommendation Coolant The cooling system is filled with Volvo Coolant VCS. Always use the same coolant that the system was previously filled with. NOTE! To avoid damage to the engine, different coolants must NOT be mixed. Nor may pure water be used alone. When using concentrated coolant and pure water the mixture must contain 40–60% concentrated coolant and 40–60% pure water. The content of coolant must not be less than 40% of the total mixture, see table below Anti-freeze protection down to –25°C –35°C –46°C

Mixture of concentrated coolant 40% 50% 60%

If there is any doubt whether or not the water is absolutely pure then ready mixed coolant must be used. Pure water for the cooling system must also fulfil the following requirements Description Total quantity of fixed particles Total hardness Chloride Sulphate pH–value Silicon

Value < 340 ppm < 9.5° dH < 40 ppm < 100 ppm 5.5 – 9

Iron Manganese Electrical conductive capacity Organic content, COD–Mn

< 0.10 mg FE/litre < 0.05 mg Mn/litre < 500 µS/cm <15 mg/litre

< 20 mg SiO₂/litre

NOTE! To avoid damage to the engine, different ready mixed coolants must not be mixed.

Cooling fan motor, description

Figure 1

1. 2.

Cooling fan motor SE2604, speed sensor, cooling fan

Cooling fan, component location

Figure 1

1. 2. 3. 4. 5. 6. 7.

Hydraulic oil tank Hydraulic oil cooler Cooling Fan Hydraulic Fan Motor Hydraulic pump P3 Central valve Valve block, Reversible cooling fan [1]

For description of components, see    

Cooling fan motor, description Hydraulic pumps, description Central valve, description Reversible cooling fan, description

[1]Optional equipment

Cooling fan, description The machine is equipped with an electrically-controlled hydraulic fan. The fan's function, together with the engine's radiator, intercooler (charge-air cooler), hydraulic oil cooler, transmission oil cooler, and the air conditioner system's [1] condenser, is to cool the machine's various systems. The cooling fan can also work as an auxiliary brake by increasing the engine's load. The fan can also run in the opposite direction, when a reversible cooling fan [2] is installed, to blow out dirt from the cooling module. Other systems that can affect the cooling fan are:    

Auxiliary brake (engine braking), description. Cooling system, description. Braking system, description. Hydraulic transmission, description.

The machine can also be equipped with various optional equipment that affects the cooling fan:    

Climate control system, description. Reversible cooling fan, description. Hydraulic attachment locking, description. Exhaust Aftertreatment System, description.

Figure 1 Cooling fan system Red Green 1. 2. 3.

Working pressure Return oil Central valve Cooling fan motor Hydraulic oil cooler

FX1009 MA5503 PWM2602 SE2604 P3 GPMECU1

Hydraulic oil tank temperature (SE9105) and level (SE9104) Brake pressure charging Control, pump P3 (cooling) Cooling fan speed Hydraulic oil pump General purpose machine electronic control unit

The hydraulic oil pump supplies the cooling fan's hydraulic motor with hydraulic oil. The displacement of pump P3 is controlled by the

control unit GPMECU1 via the PWM2602, depending on the cooling need, which is received from different systems. GPMECU1 receives feedback from the fan’s rpm sensor SE2604 on whether or not the signal deployed to the valve for the cooling fan control has resulted in the correct cooling fan speed. The system that requests the greatest cooling need controls the speed of the cooling fan. Note that when the brake system requests brake pressure charging, then brake pressure charging is always given priority. This fan/brake priority is selected by the brake pressure charging valve MA5503. When there is no cooling need, the fan remains at a so-called base speed. Hydraulic oil heating function This function controls the heating of the hydraulic oil which also affects the cooling fan. When the hydraulic oil temperature is low, ≤15°C (59 °F), brake pressure charging is requested in order to warm the hydraulic oil. This is done by forcing the hydraulic oil through a restriction, leading to a rise in temperature. This causes the fan speed to decrease.

Figure 2 Signal diagram for the cooling fan system 1 2 CCM ECM GPMECU1 GPMECU3

High temperature, exhaust system, regeneration in progress Auxiliary brake, fan speed requested, internal function, see Auxiliary brake (engine braking), description Climate control module Engine control module General purpose machine electronic control unit General purpose machine electronic control unit

HMICU BUS COM SE8709 SE2512 SE2701 SE2606 SE2604 SE5201 SW9143 SE4202 SE8705 FX1009 MA5503 PWM2602

Human-machine interface control unit Bus communication Refrigerant pressure Charge air cooler, outlet temperature Engine speed (crankshaft speed) Coolant temperature Fan speed Brake accumulator pressure Attachment locking Transmission, oil temperature Ambient temperature Hydraulic oil temperature (SE9105) Fan/brake priority selection Pump P3 pressure control

Summary Cooling is shared with the brake system. The cooling fan speed is mainly controlled by:  

The cooling need requested by the systems. The flow from the hydraulic oil pump P3, controlled by PWM2602.

Parameters Relevant parameters for the cooling fan system’s functionality. Parameter (code) P1JKP

Setting Cooling fan mode

Additional information    

Temperature limits for cooling fan speed, specifications. Cooling fan rpm, specifications. Hydraulic diagram, complete. Cooling fan, component location.

The risk of clogging the radiator is higher under certain operating conditions. To prevent the radiator from clogging, the machine may be equipped with a reversible cooling fan, see Reversible cooling fan, description[3]. Function check 

Hydraulic pump P3, checking function.

Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab. [1]Optional equipment [2]Optional equipment [3]Optional equipment

Cooling system, component location

Figure 1

1. 2. 3. 4. 5. 6. 7.

Expansion tank AdBlue®/DEF dosing injector, MA2519 Cylinder liner EGR cooler Transmission oil cooler Radiator Coolant level sensor, SE2603

Figure 2

1. 2. 3. 4. 5. 6. 7. 8.

Thermostat housing Coolant temperature sensor, SE2606 Thermostat Coolant pump AdBlue®/DEF tank Coolant valve, MA2517 AdBlue®/DEF pump unit, FX1074 Lubrication oil cooler with oil filter housing

Cooling system, description Introduction The cooling system is a pressurized closed system. It uses a belt driven pump to circulate the coolant throughout the system. The coolant transfers heat from parts and oil that need cooling, both inside the engine as well as outside. The coolant is cooled in the radiator by an air flow generated by a cooling fan. A thermostat controls the coolant path. When the engine is cold, the coolant bypasses the radiator to conserve heat instead of removing it. An expansion tank is used to handle expansion of the coolant. There is a pressure relief valve integrated in the cap. For information about other systems that affect or are affected by the cooling system, see:     

Lubrication system, description Inlet and exhaust system, description Exhaust Aftertreatment System, description Cooling fan, description Exhaust Gas Recirculation (EGR), description

Function diagram

Figure 1 Cooling system ECM = Engine control module Blue = Cold coolant Red = Warm coolant

Narrow red = Air breather lines Dashed red and blue = optional paths depending on if the coolant is warm enough to have opened the thermostat Black dashed = Wiring A. B.

To cab heating [1] From cab heating ⁽¹⁾

1. Cylinder block 2. Cylinders 3. EGR cooler and actuator 4. Thermostat housing 5. Coolant temperature sensor, SE2606 6. Expansion tank

9. Coolant valve 10. AdBlue®/DEF pump 11. AdBlue®/DEF dosing injector 12. Lubrication oil cooler with oil filter housing 13. Coolant pump 14. Transmission oil cooler [2]

7. Coolant level sensor, SE2603 8. AdBlue®/DEF tank

15. Radiator

The coolant pump delivers the coolant via the lubrication oil cooler to the engine, around the cylinder liners and through the thermostat housing. The thermostat controls the coolant flow out to the radiator (see red line with dashed outline in figure) or in bypass flow (see blue line with dashed outline in figure) into the engine again, depending on the coolant temperature. The coolant pump also forces some coolant to the EGR cooler, via internal channels inside the cylinder block and on to external pipes. The EGR coolant flow is also routed through the EGR actuator. After cooling the exhaust in the EGR cooler, the coolant is routed back to the engine via external pipes to the thermostat housing. The coolant pump forces the coolant to the SCR system components via the lubrication oil cooler housing. The AdBlue®/DEF dosing injector is cooled by a constant flow of coolant. The AdBlue®/DEF tank and AdBlue®/DEF pump are defrosted by the coolant at low ambient temperatures. This is regulated by the coolant valve and controlled by the Aftertreatment control module (ACM). After the SCR system components, the coolant is led to the thermostat housing. The coolant is cooled in the radiator and is then transported back into the engine cooling system via the transmission oil cooler (if equipped with transmission oil cooler). On machines equipped with cab heater, the coolant is also transported via external pipes and hoses to the cab heater. The cab heater takes its coolant from the warm side of the engine and the return leading to the pump's suction side. Coolant pump The coolant pump is of impeller type and is belt driven. The rear of the pump is bolted to the cylinder block, lubrication oil cooler and oil filter housing, and has channels for coolant distribution. Thermostat The coolant circulation thermostat is of the piston type and has a temperature sensitive wax body which controls opening and closing. The thermostat begins to open when the coolant temperature reaches a level which indicates that the engine is warm and the coolant needs to transport heat away from the engine. The thermostat is located inside the thermostat housing which contains channels for coolant distribution. The thermostat housing is bolted to the cylinder head. Radiator The coolant flows through the radiator and is cooled by an air flow generated by the cooling fan. Expansion tank

Figure 2 Expansion tank, principle A. B.

Cold coolant Warm coolant

1. 2.

Filling cap Pressure cap

The expansion tank is used to handle the expansion of the coolant. There is a pressure relief valve integrated in its cap. When the coolant pressure increases the coolant is pushed through the internal channel in the expansion tank over to the expansion chamber. When the coolant decreases in temperature a vacuum is created that sucks back the coolant to the expansion tank. Coolant shall always be filled through the filling cap. Summary The coolant is circulated into the lubrication oil cooler by the coolant pump. From the lubrication oil cooler, the coolant is distributed to components that need cooling or heating. The thermostat is a valve that controls the coolant flow. It bypasses the radiator to preserve heat when the engine is cold. When the coolant temperature has increased to a set temperature, the thermostat opens and forces the coolant to the radiator for cooling. Parameters 

There are no parameters for this function.

Complementary information  

Tech Tool, operations Cooling system, component location

Function check  

Tech Tool operation 28407-3 Sensor values, monitoring Carbon dioxide in coolant system, checking

Diagnostics Detailed information regarding appropriate warnings and error codes for the components can be found under the Diagnostics tab in PROSIS. [1]Only valid for applications equipped with cab heating [2]Only valid for applications equipped with transmission oil cooler

Crankcase ventilation, description Since some of the combustion pressure enters the crankcase after passing by the pistons and piston rings (blow-by), the crankcase must be ventilated. The purpose of the crankcase ventilation is to balance the pressure in the crankcase in order to avoid damage to engine components and to prevent oil mist formation and oil leakage into the ambient air. The crankcase ventilation consists of a housing containing a filter, with connections to the oil sump and ventilation piping.

Figure 1 Crankcase ventilation housing Air containing oil particles comes from the crankcase via the cylinder head into the crankcase ventilator. The air (blue arrows) passes through the filter, while oil particles (red arrows) are caught and led back to the oil sump via a return pipe. Supplementary information  

Engine, description Component location

Diagnostic tools, description Software installed on a laptop PC is used to be able to set parameters and read function data, e.g., error indications registered in the pump's control unit. Connect the PC as shown. The tools required to connected the PC to the pump's control unit are available as a service kit, 17201553 Intermediate plate, where the following tools are included:

Figure 1

1. 2. 3. 4. 5.

Laptop PC with software 88830187 Connecting cable 88830185 Cable, between interface and connecting cable. 88830186 Cable, between interface and PC 88830184 Interface

For any questions about the software, contact VCE Software Support.

Differential lock, description The differential lock consists of two dog-clutches. One dog-clutch rotates with the half shaft and is guided by the piston towards the other dog-clutch. The other dog-clutch is installed on the differential housing. When the dog-clutches are engaged with each other (in mesh) the half shafts, and thus the road wheels as well, are forced to rotate at the same speed. When engaging the differential lock, the piston is pressurized with servo oil pressure by solenoid valve SW4602 and solenoid valve MA4603. The push rod is forced to the right and transfers the force from the servo oil pressure. The shift fork ensures that the two dog-clutches engage. This means that there is equal drive on both wheels. When the dog-clutches are engaged with each other (meshed), the circuit is closed with SE4609 and the symbol for differential lock is shown in the display. When SW4602 is deactivated, the oil pressure will be drained. The return spring presses up the piston to pull apart the dog-clutches. As long as the wheels want to rotate at different speeds the dog-clutch will be engaged (in mesh). The indicator light follows the dog-clutch via SE4609.

Figure 1

1. 2. 3. 4. 5. 6. 7. 8.

Sensor, SE4609 Piston Push rod Shift fork Differential housing Half shaft Dog-clutch Dog-clutch

Supplementary information Front axle, component description Front and rear axles, tightening torque Wiring diagram WD404 Software The differential lock is engaged with the foot switch, SW4602, which activates the solenoid valve, MA4603. When the switch closes the circuit to the solenoid valve the light on the instrument panel (I-ECU) turns on. When the differential lock is engaged, the mechanical monitor sends a signal to the V-ECU to acknowledge that the differential lock is engaged.

Figure 2 Function check Differential lock, function check Parameters Diagnostics Detailed information about relevant warnings and error codes below is available under the diagnostics tab. Component MA4603 SE4609 SW4602

Description MA4603, description and measuring SE4608, description and measuring -

Dosage valves, description General The metering valves are adapted so that each grease point receives the correct amount of lubricant. The metering valves are marked with stamped numbers, for identification of correct lubrication amount, see specifications. The metering valves are grouped in distribution blocks, available with varying number of connections. Connections not used are plugged. The metering valves should never be dismantled since this may introduce impurities, which causes malfunction. Metering valves cannot be overhauled, instead they must be replaced if they are defective. The metering valve consists of two chambers, one for each channel. During the lubrication cycle when lubricant is pressed in from one channel to the chamber, a piston in the metering valve is affected which presses in the lubricant in the other chamber out to the grease point. During the lubrication cycle, the piston in the metering valve is pressed back and forth when the pressure in channels A and B shifts. The function of the metering valve is described by a division into four subsequent phases.

Figure 1 Distribution block with metering valves 1. 2. 3. 4. 5.

Metering valve Part number Manufacturing date Metering valve, numbering Lubrication pressure sensor

Different phases of the metering valves Phase 1 The metering valve is not yet filled with lubricant.

Figure 2 Phase 1 Phase 2 From the main line's channel A, pressure retaining phase, lubricant is pumped into the metering valve (pressure retaining phase in cycle A). The piston 3, is pressed to the right until it has passed channel 1. The lubricant passes via the channel 1, fills the chamber 2, the piston 4 is pressed to the right. After a certain time, channel A is depressurized. This does not affect the metering valve. The stroke of the piston 4, determines the amount of lubricant.

Figure 3 Phase 2 Phase 3 From the main line's channel B, lubricant is pumped into the metering valve's channel 6 (pump phase in cycle B). The piston 3, is pressed to the left past the channel 8. Lubricant fills the chamber 7, the piston 4, is pressed back. The lubricant in the chamber 2, on the other side of the piston 4, is pressed on via channel 1 to channel 9, the non-return valve 10 opens, the lubricant is pressed on to the secondary line 5, and out to the grease point. After a certain time, channel B is depressurized. This does not affect the metering valve.

Figure 4 Phase 3 Phase 4 In this phase, the function sequence is the same as in phase 2. Now the chamber 7, is filled with lubricant. The piston 4, is pressed to the right, the chamber 2, is filled with lubricant. The lubricant in the chamber 7, is pressed on via channel 8, to channel 9, the non-return valve 10 opens, the lubricant is pressed on to the secondary line 5, and out into the grease point. As long as the lubrication system is functional, phases 3 and 4 will alternate with each other.

Figure 5 Phase 4 See also animation: Metering unit

Drive axles, description The drive axle reduces the speed (rpm) from the propeller shaft in the final drive (differential carrier assembly) and hub reduction to wheel speed. The final drive has a differential with differential side gears, enabling the wheels to rotate at different speeds. The drive axles have floating drive shafts (half shafts) and planetary gear hub reductions with built-in, oil-cooled disc brakes. The axles have a common oil space for the hub reductions and the final drive (differential carrier assembly). The front axle is bolted to the frame and therefore it cannot oscillate. It may also have a hydraulically controlled differential lock which is operated with SW4602. The dog-clutch locks the differential and the road wheels will rotate at the same speed. For more information, see: Differential lock, description. The rear axle is mounted with an axle suspension which enables it to oscillate. The rear drive axle may be provided with an automatic differential brake of the type "Limited Slip". For more information, see: - Rear axle mounting, component description - Automatic differential brake - Limited Slip, description Final drive (differential carrier assembly) The propeller shafts turn the pinion, which in turn causes the crown wheel, installed on the differential housing, to rotate. Since the pinion has fewer gear teeth than the crown wheel, a reduction of the rotational speed (rpm) is obtained. When the differential housing rotates, the differential spider also turns. A differential side gear is located on each of the four arms on the differential spider. These four side gears are in mesh with the half shafts' differential gears. When the differential spider turns the half shafts also turn. When operating straight forward or backward, the differential side gears will not rotate. When turning left or right, the differential side gears will rotate and allow the half shafts to rotate at different speeds.

Figure 1

Final drive, front axle with differential lock 1. 2. 3. 4.

Crown wheel Pinion Drive flange Differential pinion

5. 6. 7. 8.

Differential side gear on half shaft Differential spider Differential housing Half shaft

Hub reduction The half shafts transmits the power to the sun gear. The sun gear drives the planet gears, which in turn are in mesh with the ring gear. The ring gear is one with the hub reduction's housing. When the planet gears rotate in the ring gear, they pull along the planet carrier, which in its turn drives the hub on which the road wheel is installed. The planet gear further reduces the speed (rpm) between the half shaft and hub.

Figure 2

Hub reduction, front and rear axle 1. 2. 3. 4. 5. 6. 7.

Planet carrier Hub seal Wheel hub Wear indicator Sun gear Planet gear Ring gear

8. 9. 10. 11. 12. 13. 14.

Thrust plate Brake disc Automatic clearance adjusters Brake piston Attaching bolts, hub carrier — axle housing Air nipple, brakes Sun gear shaft

Software Axle oil temperature Sensor SE5222 on the front axle and sensor SE5223 on the rear axle monitor the oil temperature and inform the operator in case of too high temperature. In case of too high axle oil temperature, an alarm is triggered at two levels for each axle. Supplementary information - Drivetrain, component location - Front and rear axles, specifications - Front axle, component description - Rear axle, component description - Tech Tool, operations - Braking system, description Function check - 46003-3 Sensor values, front and rear axle, check Parameters Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab.

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Driver seat, component description There are four different seat types for the machines in the H-generation. This describes ISRI 6000 / 348. ISRI 6000 / 345 and ISRI 6000 / 575 have similar builds and designs.

Figure 1

Pos. 1 3 5 7 9

Part Backrest Seatbelt Spring Shock absorber Controls

Pos. 2 4 6 8 10

Part Seat Bellows Spring, 2 pcs. Spring, 2 pcs. Spring, 2 pcs.

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Driver seat, component description Operator's seat ISRI 6500KM / 348, li

Figure 1

Pos. 1 3 5 7 9

Part Backrest Seatbelt Spring Air damper Compressor, 24V

Pos. 2 4 6 8 10

Part Seat Bellows Spring, 2 pcs. Shock absorber Relay, 20A

Drivetrain, component location

Figure 1

1. 2. 3. 4. 5. 6. 7.

Front axle Front propeller shaft Parking brake Hydraulic transmission Rear propeller shaft Rear axle Engine

Component positions Hydraulic transmission: Transmission, component position Oil cooler: Oil cooler, component location Component descriptions Front axle: Front axle, component description Rear axle: Rear axle, component description Propeller shaft: Propeller shaft, component description

ECM, I/O list In case of electric failure, the information display unit shows “o” for open circuit and “s” for short-circuiting. “–” is shown if input or output is not used. Pin EA1:1 EA1:2 EA1:3 EA1:4 EA1:5 EA1:6 EA1:7

EA1:8 EA1:9 EA1:10 EA1:11

EA1:12 EA1:13 EA1:14 EA1:15 EA1:16 EA1:17 EA1:18 EA1:19 EA1:20 EA1:21 EA1:22 EA1:23 EA1:24 EA1:25 EA1:26 EA1:27 EA1:28 EA1:29 EA1:30 EA1:31 EA1:32 EA1:33 EA1:34 EA1:35 EA1:36 EA1:37 EA1:38 EA1:39 EA1:40 EA1:41 EA1:42

Component — — — — — — MO2503 SE2309 SE2515 SE2516 — — — FX1007 SE2309 MO2503 SE2515 SE2516 PWM2303 — — FX1008 PWM2303 — — SE2309 — SE2515 FX1007 — — — — — — FX1008 — — — — — — MA2306 SE2701 SE2701 — MA2305 — —

Function — — — — — — Air intake throttle Fuel rail pressure sensor EGR differential pressure sensor EGR temperature sensor — — — Inlet manifold temperature sensor Fuel rail pressure sensor Air intake throttle EGR differential pressure sensor EGR temperature sensor Fuel control valve (FCV) — — Inlet air temperature sensor Fuel control valve (FCV) — — Fuel rail pressure sensor — EGR differential pressure sensor Inlet manifold temperature sensor — — — — — — Inlet air temperature sensor — — — — — — Fuel injector 6 Crankshaft speed sensor Crankshaft speed sensor — Fuel injector 5 — —

Wiring diagram — — — — — — Wiring diagram WD262 Wiring diagram WD268

— — — Wiring diagram WD262 Wiring diagram WD268

Wiring diagram WD260 — — Wiring diagram WD263 Wiring diagram WD260 — — Wiring diagram WD262 — Wiring diagram WD268 Wiring diagram WD262 — — — — — — Wiring diagram WD263 — — — — — — Wiring diagram WD260 Wiring diagram WD261 Wiring diagram WD261 — Wiring diagram WD260 — —

EA1:43 EA1:44 EA1:45 EA1:46 EA1:47 EA1:48 EA1:49 EA1:50 EA1:51 EA1.52 EA1:53 EA1:54 EA1:55 EA1:56 EA1:57 EA1:58 EA1:59

EA1:60

EA1:61 EA1:62 EB1:1 EB1:2 EB1:3 EB1:4 EB1:5 EB1:6 EB1:7 EB1:8 EB1:9 EB1:10 EB1:11 EB1:12 EB1:13 EB1:14 EB1:15 EB1:16 EB1:17

EB1:18 EB1:19 EB1:20 EB1:21 EB1:22 EB1:23 EB1:24

— MA2304 SE2703 SE2703 FX1007 MA2303 — — — MA2302 — — — MA2301 SE2701 SE2703 — MA2301 MA2302 MA2303 MA2304 MA2305 MA2306 — —

— Fuel injector 4 Camshaft speed sensor Camshaft speed sensor Inlet manifold temperature sensor Fuel injector 3 — — — Fuel injector 2 — — — Fuel injector 1 Crankshaft speed sensor Camshaft speed sensor — Fuel injector 1 Fuel injector 2 Fuel injector 3 Fuel injector 4 Fuel injector 5 Fuel injector 6 — —

— Wiring diagram WD260 Wiring diagram WD261 Wiring diagram WD261 Wiring diagram WD262 Wiring diagram WD260 — — — Wiring diagram WD260 — — — Wiring diagram WD260 Wiring diagram WD264

MO2503 — — — MO2503 — HE2501 FX1005 — FX1005 SE2603 SE2203 SE2511 — — — SE2301 SE2511 SE2301 FX1007 SE2512 FX1008 — — CAN L CAN H SE2603 MO2503

Air inlet throttle — — — Air inlet throttle — Preheater element Electric heat fuel/water bowl — Electric heat fuel/water bowl Coolant level sensor Engine oil pressure sensor Exhaust gas pressure sensor before turbocharger — — — Fuel feed pressure sensor Exhaust gas pressure sensor before turbocharger Fuel feed pressure sensor Inlet manifold temperature sensor Charge air cooler outlet temperature sensor Inlet air temperature sensor — — Backbone 2(L) Backbone 2(H) Coolant level sensor Air inlet throttle

Wiring diagram WD268 — — — Wiring diagram WD268 — Wiring diagram WD264 Wiring diagram WD263 — Wiring diagram WD263

— Wiring diagram WD260

Wiring diagram WD260

— —

Wiring diagram WD262 Wiring diagram WD262 — — — Wiring diagram WD262 Wiring diagram WD262

Wiring diagram WD263 — — Wiring diagram WD321 Wiring diagram WD321 Wiring diagram WD263 Wiring diagram WD268

EB1:25 EB1:26 EB1:27 EB1:28 EB1:29 EB1:30 EB1:31 EB1:32 EB1:33 EB1:34 EB1:35 EB1:36 EB1:37 EB1:38 EB1:39 EB1:40 EB1:41 EB1:42 EB1:43 EB1:44 EB1:45 EB1:46 EB1:47 EB1:48 EB1:49 EB1:50 EB1:51 EB1:52 EB1:53 EB1:54 EB1:55 EB1:56 EB1:57 EB1:58 EB1:59 EB1:60 EB1:61 EB1:62

RE2501 — SE2606 — MO3301 — FX1008 SE2512 — — FX1079 MO2505 FX1079 MO2505 — — — — — — — — — — — SE2516 — — CAN H — — — CAN L — ECM ECM ECM ECM ECM —

Preheating — Coolant temperature sensor — Starter motor — Inlet air temperature sensor Charge air cooler outlet temperature sensor — — Engine subnet CAN (L)

Wiring diagram WD264 — Wiring diagram WD262 — Wiring diagram WD306 — Wiring diagram WD263 Wiring diagram WD263 — — Wiring diagram WD265

Engine subnet CAN (H)

Wiring diagram WD265

— — — — — — — — — — — EGR temperature sensor — — Backbone 1(H) — — — Backbone 1(L) — Voltage feed (supply) 24 V Ground Ground Voltage feed (supply) 24 V Ground —

— — — — — — — — — — — Wiring diagram WD268 — — Wiring diagram WD320 — — — Wiring diagram WD320 — Wiring diagram WD264 Wiring diagram WD264 Wiring diagram WD264 Wiring diagram WD264 Wiring diagram WD264 —

ECO - accelerator pedal The 'Eco Power' pedal has a function focusing on the engine's fuel consumption. The pedal has a physically noticeable resistance at approx. 75% of the total angle movement. Using this function the operator can choose to focus on the machine's performance or a machine with good fuel economy.

Figure 1

A: Cut-off point between economy and power mode 0–75% (green arrow): Economy mode 76–100% (red arrow): Power mode Economy mode: focus on fuel efficiency, lower rimpull and reduced speed in highest gear. Power mode: focus on maximum performance, rimpull and high speed in every gear. The operator uses the 'Eco Power' pedal just like a standard accelerator pedal but a distinct resistance can be noted at the cut-off point between economy and power. To overcome this resistance the operator has to press down the pedal with more force. Normal operation The pedal has the same functionality regardless of if forward gear or reverse gear is selected. If the system is unable to determine which mode is active, the standard is power mode. This is to ensure that a malfunction in the system does not limit machine use. The accelerator pedal's position sensor, SE2702, communicates with the Human machine interface control unit (HMICU) which, in combination with other signals, controls the engine's speed (rpm) via the Engine control module (ECM). Diagnostics Detailed information regarding appropriate warnings and error codes for the components can be found under the Diagnostics tab in PROSIS.

Electric door opener, description This equipment enables wireless locking/unlocking and wireless door opening. Note that standard opening using the cab door's handles is not affected by using this system. The main components of this equipment are a key with wireless remote (pre-paired with receiver), door lock motor, door opener motor, rotor switch, and a control unit with receiver.

Figure 1

Door lock mechanism with key. General function A signal from the wireless key is received by the electronic control unit, CU3605, and then the electronic control unit activates the corresponding motor function. The control unit is assembled together with the lock motor and the door opener motor, inside the cab door. The lock motor, MO3613, locks or unlocks the cab door via a linkage, limiting any movement from the door handle’s push-button. A movement of the lock motor, MO3612, is transmitted by wire to the door lock mechanism, where the rotor switch is located. The rotor switch, SW3630, is a safety function to ensure that the door can neither be unintentionally locked with the wireless key if the door is open, nor be locked when the mechanical door lock's handle inside the cab is used.

Figure 2

Main parts of the electric door opener. 1. 2. 3. 4.

Door opener motor, MO3612 Lock motor, MO3613 Control unit, CU3605 Rotor switch, SW3630

Power supply The electric door opener is powered by the machine’s current feed and its battery disconnector needs to be turned on. Key functions Any combinations of keys being pressed other than those described below will be ignored.

Figure 3

1. 2. 3. 4.

Eject key —One click will eject the door key. Lock button —One click will lock the door. Unlock button —One click will unlock the door. Open button —A fast double-click will unlock and open the door.

Lock function To lock the cab door with the wireless key, the cab door needs to be fully closed followed by a click on the lock button. It is not possible to lock the door with the wireless key if the door is not fully closed. This is so since the control unit CU3605 will not receive any signal from the switch SW3630. It is also possible to lock the door manually with the key.

Unlock function When the door is locked, a click on the unlock button will unlock it. It is always possible to unlock the door, regardless of if the door is fully closed or not. It is also possible to unlock the door manually with the key. Open door function A fast double-click on the open button will unlock the cab door as well as open the door. Regardless of if the cab door is open or closed, or if the cab door is locked or not, the door will be opened. It is also possible to open the door manually by using the door handle after the door has been unlocked. Safety feature Available safety features for the electric door opener are stated below:    

If the cab door is not fully closed, then it is not possible to lock the door with the wireless key. A locked cab door that is opened with the door handle on the inside will be unlocked automatically. An open cab door that has been locked with the mechanical key will be unlocked automatically when the door is closed. There is a built-in motor protection feature to prevent the door opener motor from overheating. This feature will be activated if too many attempts to open the door have been made within too short a time period, which disables the electric door opener function for 30 seconds. After 30 seconds the system will return to normal operation.

Supplementary information  

Wiring diagram WD301 Wiring diagram WD831 Update G

Function check Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab. Component CU3605 MO3612 MO3613 SW3630

Action See CU3605, description and measuring See MO3612, description and measuring See MO3613, description and measuring See SW3630, description and measuring

Detailed information about relevant symptoms is available under the diagnostics tab. Symptoms FGI Symptom type Symptom

8 Door problems Electric door opener does not work

Electrical symbols and designations Designation ACM CCM ECM GPMECU1 GPMECU2 GPMECU3 HMICU WECU AL

Symbol

Explanation Control unit

Alternator with charging regulator

Battery

Capacitor

Radio

Communication radio (two-way radio)

Electronic unit

DI FC FH FU FX HE

Diode Fuse

Component with several included functions Heating element Heating coil seat heating

Instrument, i.e. hour meter

Light, fixed light Light, flashing light

Light-emitting diode

Solenoid valve or PWM-valve for control of oil

Electric motor Starter motor

Voltage socket 12 V / 24V

Resistor Rheostat

Back-up camera

Relay

Flasher relay

Audible signal Audible signal Speaker

Frequency sensor

Inductive sensor

Level sensor

Temperature sensor

Pressure sensor

Pressure monitor

Mechanical monitor

Level monitor

Angle sensor

Voltage converter

Single terminal switch with manual on and off Single terminal switch with manual on and automatic off Double terminal switch with manual on and off with lock-out

Ignition switch

Electric lever lock

Ground connection Ground connection engine block Twisted cable

Shielded cable

Electrical system, description Electrical system components The main electrical system consists of:      

Battery switch Distribution box with fuses Alternator Preheating coil Electrically controlled battery disconnector Batteries

The batteries are connected in series and provide a 24 V electrical system. They are located in a battery box on the right side of the cab. The battery main switch is located by the steps to the cab and is connected to the batteries' positive side. Voltage feed of the machine takes place via a fuse box located on the left side of the machine, under the cab. From the fuse box the preheating coil voltage is fed and the charge from the alternator is received. Fuse FU74 and FU75 are located next to the battery main switch. FU74 supplies the voltage converter 12 V and installed equipment for electrically controlled battery disconnector.

Figure 1 Electrical system, main components 1. 2. 3. 4. 5. 6.

Battery switch Distribution box with fuses Alternator Preheating coil Electrically controlled battery disconnector Batteries

NOTE! Voltage feed via fuse FU74 is not cut off by the battery disconnector. The voltage converter feeds the radio, and the 12V electric power outlet. Relays and fuses are mainly located on the circuit board in the electrical distribution box on the rear wall in the cab.

Figure 2 Rear wall in cab 1. 2.

Voltage converter Circuit board

NOTE! Do not replace a relay with a quench diode for a relay with a resistor Components are marked according to which function group they belong. The first two digits indicate function group and the other digits are running numbers, e.g., SE2203. For components with several functions, e.g., FX1006 and contains two sensor functions SE2202 and SE2205, the component is only marked with FX1006. NOTE! For working on the electrical system, follow the instructions in section Electrical system, work instructions. Parameters 

Software parameters, description

Complementary information 1. 2. 3. 4.

Components list Chassis connection Connectors, position Electronic control system, description

Relevant Tech Tool operations 

30901-3 Power supply control unit (ECU), check

Function check 1. 2.

Batteries: Battery condition, check Alternator: AL3201, description and measuring

Diagnostic Detailed information about relevant warnings and error codes are available under the diagnostic tab in Prosis.

Electrical system, work instructions Batteries 1. 2. 3. 4.

Fully charged and otherwise satisfactory batteries must always be used when working on the electrical system. Test the batteries with an acid tester (does not apply to maintenance-free batteries). The battery disconnector shall be off, see also Battery condition, check. When installing a battery, make sure that the battery is connected with the correct polarity. When changing batteries connected in series, make sure they are of equal capacity, for example, 2 batteries of 105 Ah. The batteries should have the same age (same quality), since the charging current required to reach a certain voltage varies with the battery's age. If booster battery is required when starting, the following instructions must be followed at all times; Safety when working with batteries and Starting with booster batteries.

Charging 1. 2. 3. 4.

Before performing any tests of the alternator or regulator, the batteries must be checked regarding insulation, loose fit, and corrosion. Check the alternator belts. "Safe" connections shall be used to prevent sparks and voltage transients. A disconnected cable may result in destruction of both alternator and regulator. Never disconnect the alternator leads while the engine is running. This could damage both the alternator and regulator. If the current alternator output socket should be connected to the chassis, damage may occur to the alternator and regulator.

Components When removing or installing components in the electrical system, turn off the voltage supply with the battery disconnector. Welding For electric welding on the machine or on attachments on machine:  

voltage feed turned off with battery disconnect switch all connectors in the cab's rear wall shall be unplugged to avoid damaging the machine's electronics.

NOTE!  

Ground the welding unit as close as possible to the welding point. Welding on the cab is not permitted, it affects the cab's approval for FOPS and ROPS .

Figure 1 Connectors on the rear of the cab wall

Electronic control system, description General

Figure 1 Position of control units 1. 2. 3. 4. 5. 6. 7. 8. 9.

Engine Control Module (ECM) Aftertreatment Control Module (ACM) General Purpose Machine Electronic Control Unit 1 (GPMECU1) General Purpose Machine Electronic Control Unit 2 (GPMECU2). (Only when CDC is installed). General Purpose Machine Electronic Control Unit 3 (GPMECU3) Human Machine Interface Control Unit (HMICU) Climate Control Module (CCM) Telematics ECU (WECU) Instrument cluster (IC)

Figure 2

Figure 3 Control units on cab wall Control units Control units included in the system are the Engine Control Module (ECM), Aftertreatment Control Module (ACM), General Purpose Machine Electronic Control Unit 1 (GPMECU1), General Purpose Machine Electronic Control Unit 2 (GPMECU2), General Purpose Machine Electronic Control Unit 3 (GPMECU3), Climate Control Module (CCM), Human Machine Interface Control Unit (HMICU) and Telematics ECU (WECU). Engine Control Module (ECM) The ECM controls the engine and together with the ACM controls the need of regenerations.

Figure 4 Engine Control Module (ECM) Aftertreatment Control Module (ACM) The ACM controls the exhaust aftertreatment system (EATS) and calculates, together with the ECM, when regeneration is needed. For detailed description of the exhaust aftertreatment system (EATS), see Exhaust Aftertreatment System, description.

Figure 5 Aftertreatment Control Module (ACM) General Purpose Machine Electronic Control Unit 1 (GPMECU1) The GPMECU1 controls the most of the machines electronical functions with exceptions of transmission and hydraulics. General Purpose Machine Electronic Control Unit 2 (GPMECU2) The GPMECU2 controls the electric servo for the hydraulics and the hydraulic functions. (GPMECU2 is used when CDC option is installed.) General Purpose Machine Electronic Control Unit 3 (GPMECU3) The GPMECU3 controls the transmission and transmission gear shift strategies.

Figure 6 General Purpose Machine Electronic Control Unit (GPMECU) Climate Control Module (CCM) The CCM controls the climate control system. For detailed description of the climate control system, see Climate control system, description.

Figure 7 Climate Control Module (CCM)

Human Machine Interface Control Unit (HMICU) The HMICU presents information from all control units to the operator on the display unit, including warning and control lights. The HMICU is the control unit that sends the information which is then shown on the display unit.

Figure 8 Human Machine Interface Control Unit (HMICU) Telematics ECU (WECU) The WECU is connected to the machine's electronic system, which gives access to remote readouts from the control units. For detailed description of the CareTrack system, see CareTrack W-ECU, description.

Figure 9

CareTrack unit (WECU) 1. 2.

WECU Satellite modem

Communication and Diagnostics

Figure 10

Display unit

2. 3.

Keypad Diagnostic connector

Controller Area Network (CAN) The different control units communicate with each other via CAN link. The backbone or main communication channel will consist of two links, thereby referred to as Backbone 1 (BB1) and Backbone 2 (BB2). The new CAN bus replacing SAE J1708/J1587 uses the ISO 14229 standard. The nodes in the system monitors its communication links. If a fault is detected in the communication link supervision the node informs the operator about the fault. Subnet The use of subnets will facilitate the communication between nodes that have a frequent data exchange between them. Local Interconnect Network (LIN) LIN communication is appropriate for use in the interaction between the operator and the machine, such as communication with switches and keypad.

Figure 11 Keypad Diagnostic Link (DL) Access for both diagnostics, software download and programming of parameters will be performed via the diagnostic link. From an external client the diagnostic link is accessed from an On Board Diagnostic II (OBDII) female connector on the diagnostic link. Diagnostics The different control units stores information if a malfunction should occur or if any part of the system reacts abnormally. Intermittent malfunctions are stored in the control units and can then be traced at a later time. The service tool Tech Tool communicates with the machine’s different ECUs via the diagnostic link, if the diagnostic link is cut off no communication with the machine can be performed. For service personnel, the communication unit for the service tool Tech Tool can be connected to an OBDII socket located by the electrical distribution box behind the operator's seat. The service tool is used to download software, programming of parameters and to readout diagnostic trouble codes. Diagnostic Trouble Code (DTC) The DTCs can be viewed in the machine’s display or with the service tool Tech Tool. The complete DTC has a seven character display value which can be divided into three parts:   

System Category Consecutive Number Failure Type Byte (FTB)

Both the consecutive number and the FTB are hexadecimal.

DTC Display value:

System Category: C1

Consecutive number: 054

Failure Type Byte: 11

All DTCs will belong to a specific system category. The different system categories are:    

Body (B) Chassis (C) Power train (P) Network (U)

The letter is followed by a number 0-3. The FTB defines the DTC Failure Category and Failure Subtype of a base DTC. It represents the type of fault in the circuit or system (e.g. sensor open circuit, sensor shorted to ground, algorithm-based failure, etc.). It replaces the previous Failure Mode Identifier (FMI) defined in SAE J1587.

A FTB value of 00 indicates that no subtype information is contained in the FTB. This means that a standard DTC is already defined for the component/system and that DTC description already comprehends the failure type information, e.g. emissions-related DTC P0127 Intake Air Temperature Too High. Standard DTCs and all FTBs are defined in SS-ISO 15031-6. Machine software To determine which software that is programmed into the control units, the part number of the software can be read in the information panel or with the service tool Tech Tool. Updating of the machine's software is handled through releases of new editions. The releases are defined as Year:edition, for example, R2006:5. Updating of software for control units takes place through Tech Tool by downloading of new software from Volvo central systems. Software parameters In the software there are different types of parameters, they are used to activate functions and give the possibility to change settings for the functions. There are two types of parameters that can be programmed, machine parameters and customer parameters. The programming is done with Tech Tool. Machine Parameter:  

Parameters are set during production but are also visible and changeable on the aftermarket. All changes at the aftermarket will be logged and sent back to the Volvo central systems.

Customer Parameter:  

The parameters are visible and changeable at the aftermarket by a mechanic. The changes are not logged or sent back to the Volvo central systems.

Supplementary information 

Software parameters, description

Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab.

Engine, description The engine is a straight six cylinder, four stroke, turbocharged diesel engines with direct injection and charge air cooler. The engine meet US Tier 4 final and California Tier 4 final emission requirements and EU Stage IV emission requirements. The engine uses a common rail fuel system controlled by the engine control module (ECM). Engines with ACT (advanced combustion technology) feature split injection and turbocharger with mechanical wastegate. The exhaust aftertreatment system (EATS) is equipped with a diesel oxidation catalyst (DOC), a diesel particulate filter (DPF) and an SCR system to reduce emissions. Cooled exhaust gas recirculation (EGR) also reduces emissions. For more information, see:       

Crankcase ventilation, description Lubrication system, description Fuel system, description Inlet and exhaust system, description Exhaust Aftertreatment System, description Cooling system, description Exhaust Gas Recirculation (EGR), description

The cylinders are numbered in sequence, starting at the flywheel. Ignition order: 1-5-3-6-2-4. The engine rotational direction is counter-clockwise, seen from the flywheel side. Engine identification

Figure 1 Identification plates 1.

Engine serial number

The engine serial number is stamped on the side of the cylinder block. The identification plates on the side of the cylinder block and on the valve cover contain model designation, serial number, manufacturing country, recommended fuels and so on. They also include the emission related supplementary information. The engine model designation and serial number must be indicated when ordering spare parts.

Rating plates on mufflers

Figure 2

Rating plates of DPF and SCR catalyst

The serial numbers of the exhaust aftertreatment system components are stamped on the rating plates. Engine protection There are several proactive functions, and different applications have different functions activated. Various protective actions such as warning lights, engine derate and forced idle may be taken when the below functions reach dangerous levels that may damage the engine. Engine derate The engine power is limited. Engine derate is active until the parameter has reached a safe level or until key-OFF. Engine derate can be triggered by:              

High inlet manifold air temperature High oil temperature Low coolant level High EGR temperature High soot load Crystallization in AdBlue®/DEF mixing tube High exhaust temperature High ECM temperature High DPF temperature High charge air temperature (calculated) High altitude (ensures that high compressor charge air temperature is never reached) Low coolant temperature Crank or cam sensor failure Fuel system error

If regeneration is denied or delayed for too long the soot load in the DPF will be too high and the engine will be derated in form of engine torque reduction to 50% at 1300 rpm and above. Forced idle The engine can be forced to idle speed by the engine protection function. Forced idle is active until conditions triggering the problem are back within normal working range or key-OFF. Forced idle can be triggered by:  

Low oil pressure High coolant temperature

For limits and actions, see the relevant error code description. Emission compliance In order to reduce the NOx content in the exhaust, the engine is equipped with a SCR system. AdBlue®/DEF is added to the exhaust and a reaction in a SCR-catalyst reduces the NOx. The SCR system is monitored by the software, and a SCR system that does not

work will result in a non-working engine by way of an engine derate. The engine will be derated if:    

The AdBlue®/DEF tank level is too low AdBlue®/DEF is of poor quality (e.g., highly diluted) Malfunction of the SCR system (e.g., disconnected sensors, clogged AdBlue®/DEF hose, etc.) The defrosting time to get the SCR system working is too long

In case of repeated malfunction of the system the time to derate will become shorter. As a minimum, the components that can trigger the protective system are:         

Blocked EGR valve Blocked AdBlue®/DEF hose or AdBlue®/DEF dosing injector Disconnected AdBlue®/DEF level sensor Disconnected AdBlue®/DEF pump Disconnected SCR system wiring Disconnected NOx sensor Disconnected AdBlue®/DEF quality sensor Disconnected AdBlue®/DEF temperature sensor Disconnect exhaust temperature sensor

Levels of NOx before and after the SCR are measured continuously to determine if the system works as expected. If the NOx reduction is too low, and the ACM detects a problem in the system, it will react with a warning and then engine derate. The AdBlue®/DEF quality sensor makes sure that, if e.g., water or fuel is filled in the tank instead of AdBlue®/DEF, it will be detected and the system will react with an engine derate. The SCR system is able to dose AdBlue®/DEF within 70 minutes of operation from a cold start. Otherwise, an error code will be generated and the engine will be derated. There are two levels of engine derate that are activated after a certain period of time depending on what kind of an error it is and if it has been repeated or not: 1. 2.

Derate level 1: Engine torque is reduced to 75% Derate level 2 (US market): Forced engine idle ("Full derate") Derate level 2 (Europe and Asia market): Engine torque is reduced to 50% and maximum engine speed to 60%

For safety reasons the derate of the engine is done in smooth transitions, both when activating and deactivating the derate. Restored operation (Emission compliance) If the engine is restarted (key OFF-key ON) with an active engine derate, it can achieve full engine power for 10 minutes twice for reduction level 1. This can be used if a dangerous situation occurs and the machine must be moved. This will not prolong the activation time of an engine derate. During restored operation, full engine speed and torque is available for 10 minutes. After that the engine will return to its previous reduction level within one minute. If the engine is shut down during this state and the time for restored operation has not ran out, it will be stored in the system. Parameters 

There are no parameters for this function

Complementary information 

Engine, specifications

Function check 

Tech Tool operation 17030-3 Parameter, programming

Diagnostics Detailed information regarding appropriate warnings and error codes for the components can be found under the Diagnostics tab in PROSIS.

Exhaust Aftertreatment System, component location

Figure 1 Mufflers 1. 2. 3. 4. 5. 6. 7. 8.

Exhaust gas temperature sensor before DOC, SE2521 DPF differential pressure sensor, SE2519 Exhaust gas pressure sensor before SCR, SE2544 AdBlue®/DEF dosing injector, MA2519 NOx sensor after SCR, SE2533 Exhaust gas temperature sensor before DPF, SE2522 NOx sensor before SCR, SE2513 Exhaust gas temperature sensor after DPF, SE2543

Figure 2 Exhaust aftertreatment system 1. 2. 3. 4. 5. 6. 7. 8. 9.

Turbocharger Inlet throttle, MO2503 AdBlue®/DEF dosing injector, MA2519 Air cleaner AdBlue®/DEF tank AdBlue®/DEF tank armature quality, temperature, and level sensor, FX1079 (SE2541, SE2536, SE2537) Screen filter Control unit for tank armature Coolant valve, MA2517

10.

AdBlue®/DEF pump unit

Exhaust Aftertreatment System, description Introduction The engine features an exhaust aftertreatment system (EATS) in the form of two mufflers. The first one contains a diesel oxidation catalyst (DOC) and a diesel particulate filter (DPF) to reduce emissions of particulate matter (PM). The second one contains a selective catalytic reduction catalyst (SCR) to reduce nitrogen oxide (NOx) emissions. The SCR uses diesel exhaust fluid, called AdBlue® or diesel exhaust fluid (DEF), to reduce the NOx emissions. An AdBlue®/DEF injection system is used to add this fluid to the exhaust. There are other systems that affect or are affected by the exhaust aftertreatment system. For more information, see:    

Fuel system, description Inlet and exhaust system, description Cooling system, description Exhaust Gas Recirculation (EGR), description

Function diagram

Figure 1 Exhaust after treatment system

Purple = AdBlue®/DEF

Red = Exhaust Yellow = Coolant 1. Diesel oxidation catalyst (DOC) 2. SCR catalyst 3. Diesel particulate filter (DPF) 4. AdBlue®/DEF dosing injector 5. Diesel engine

6. AdBlue®/DEF tank 7. Coolant valve 8. AdBlue®/DEF pump unit 9. Turbocharger

The DPF filters out particulate matters (PM) from the engine exhaust. The trapped PM is burned off during regeneration. In order to reduce NOx emissions, a reaction is started in the SCR catalyst. AdBlue®/DEF is mixed with the exhausts in order to start the reaction. The last part of the SCR catalyst has a different coating which will remove any remaining ammonia from this reaction. In order to ensure reduction of emissions, the aftertreatment system is monitored by the diagnostic system in the aftertreatment control module (ACM). If the system cannot meet the emission requirements, the machine may not be used to perform productive work in a normal way. This takes place in the form of derate, which entails reducing both engine torque and rpm. For more information, see Engine, description. Regeneration is constantly performed passively during normal operation. If the temperatures needed for regeneration are not met during normal operation (for example, due to low load cycles), there is a function in the engine management system that uses the inlet throttle to increase the exhaust temperature. A parked regeneration involves the use of the inlet throttle and additionally injected fuel in the exhaust using a late post-injection performed by the engine fuel injectors. This allows the DOC to oxidize the fuel, which increases the temperature in the aftertreatment system. AdBlue®/DEF injection system

Figure 2 AdBlue®/DEF injection system

ECM = Engine control module ACM = Aftertreatment control module CAN = Contoller area network

Purple = AdBlue®/DEF Red = Exhaust Yellow = Coolant Black dashed = Wiring

1. Exhaust gas temperature sensor before DOC, SE2521 2. Exhaust gas temperature sensor before DPF, SE2522 3. Mufflers and mixing tube 4. DPF differential pressure sensor, SE2519 5. NOx sensor before SCR, SE2513 6. Exhaust gas temperature sensor after DPF, SE2543 7. NOx sensor after SCR, SE2533 8. Exhaust gas pressure sensor before SCR, SE2544 9. AdBlue®/DEF dosing injector, MA2519 10. Screen filter 11. Diesel engine 12. Tank fill point screen filter 13. AdBlue®/DEF tank

14. AdBlue®/DEF quality, temperature and level sensor, FX1079 (SE2541, SE2536, SE2537) 15. AdBlue®/DEF tank, suction line screen filter 16. AdBlue®/DEF pump unit, screen filter on inlet 17. Non-return valve 18. Return flow screen filter 19. Coolant valve, MA2517 20. Reversal valve 21. AdBlue®/DEF pump unit, FX1074 22. AdBlue®/DEF pump 23. AdBlue®/DEF pump unit, full flow filter 24. AdBlue®/DEF pump unit, temperature and pressure sensor 25. Turbocharger

The AdBlue®/DEF injection system pumps AdBlue®/DEF from the tank to the AdBlue®/DEF dosing injector, which injects pressurized AdBlue®/DEF into the exhausts in the mixing tube. The pressure between the pump and the AdBlue®/DEF dosing injector is kept constant at 0.9 MPa (130.5 psi). AdBlue®/DEF tank

Figure 3 AdBlue®/DEF tank with tank fitting Purple = AdBlue®/DEF Yellow = Coolant 1. 2. 3. 4. 5. 6. 7.

Control unit Breather filter Breather hose AdBlue®/DEF tank armature including quality, level and temperature sensor, FX1079 (SE2541, SE2536, SE2537) AdBlue®/DEF tank, suction line screen filter Splash guard (optional equipment) AdBlue®/DEF tank fill point, screen filter

AdBlue®/DEF fluid is stored in the AdBlue®/DEF tank. The tank is equipped with a tank armature including a quality, level, and temperature sensor. A splash guard is installed around the connection for the tank armature in order to protect sensitive components. Inside the tank armature there is also a breather hose for venting the tank. The breather hose is connected to a breather filter. The quality sensor is used to determine that the right quality and concentration of AdBlue®/DEF fluid is used in the tank. It detects the presence of other fluids in the tank instead of AdBlue®/DEF, for example, water or fuel. The signals from the sensors are sent to the ECM and ACM via the CAN-network. Filters are used at the AdBlue®/DEF fill point and the AdBlue®/DEF suction pipe inlet to filter out impurities. Coolant pipes are routed down into the tank for defrosting the AdBlue®/DEF at low temperatures.

AdBlue®/DEF pump unit

Figure 4 AdBlue®/DEF pump unit Purple = AdBlue®/DEF Yellow = Coolant A. B. C. D. E.

Coolant inlet Coolant outlet AdBlue®/DEF inlet AdBlue®/DEF return flow AdBlue®/DEF outlet

1. 2. 3. 4. 5. 6. 7. 8.

Connector, FX1074 AdBlue®/DEF full flow filter Screen filter Combined restriction/non-return valve Screen filter Reversal valve Electrical pump AdBlue®/DEF pump unit, temperature and pressure sensor

The AdBlue®/DEF pump unit includes an electrical pump, a reversal valve, two screen filters, a full flow filter, a combined temperature and pressure sensor and a combined restriction/non-return valve. The pump is controlled by the ACM. The pump runs at a set speed. AdBlue®/DEF draining

The reversal valve integrated in the pump unit reverses the flow of AdBlue®/DEF at key-off in order to drain the AdBlue®/DEF hoses. The combined restriction/non-return valve ensures that the pump does not draw AdBlue®/DEF from the tank when the hoses are being drained. AdBlue®/DEF dosing injector

Figure 5 AdBlue®/DEF dosing injector Purple = Adblue®/DEF Yellow = Coolant AdBlue®/DEF, supplied by the AdBlue®/DEF pump, is injected into the exhaust flow before the SCR catalyst by the dosing injector. The injected AdBlue®/DEF vaporizes due to the heat from the exhausts. The vaporized AdBlue®/DEF starts a reaction in the SCR catalyst. The reaction reduces the NOx content of the exhaust. The required amount of AdBlue®/DEF is calculated by the ACM using the temperature and pressure sensors installed in the AdBlue®/DEF pump unit and the NOx sensors. In the AdBlue®/DEF dosing injector there is a nozzle in the form of a dosing valve as well as a screen filter. The dosing valve is controlled electrically by the ACM. The dosing injector is sensitive to high temperatures and is constantly cooled by the engine coolant. Defrosting/cooling of AdBlue®/DEF components

Figure 6 Defrosting/cooling of AdBlue®/DEF components

Purple = AdBlue®/DEF Yellow = Coolant Orange flash = Electrical heating 1. 2. 3. 4. 5. 6.

AdBlue®/DEF dosing injector Coolant pump AdBlue®/DEF pump unit Coolant valve AdBlue®/DEF tank AdBlue®/DEF tank armature

Since AdBlue®/DEF freezes at –11 °C (12 °F), the AdBlue®/DEF-system has a defrosting function. The engine cooling system helps to defrost the system by circulating coolant via the AdBlue®/DEF tank and the AdBlue®/DEF pump. The AdBlue®/DEF hoses are heated electrically. The defrosting system is activated when needed in cold conditions, and the AdBlue®/DEF dosing will start within 70 minutes. The temperature sensors that individually activate the defrosting function are the ambient temperature sensor, the AdBlue®/DEF tank temperature sensor and the AdBlue®/DEF pump temperature sensor. When there is no need for defrosting, the coolant valve is closed and hose heating is turned off so that the AdBlue®/DEF does not get too warm. In order to avoid overheating of the AdBlue®/DEF dosing injector, the engine coolant is also circulated to this component in a separate circuit. This is done constantly. Coolant valve

Figure 7 Coolant valve The coolant for the AdBlue®/DEF tank and AdBlue®/DEF pump unit is controlled by a flow directional coolant valve. The coolant valve is an electromagnetic solenoid valve controlled by the ACM. AdBlue®/DEF hoses

Figure 8 AdBlue®/DEF hose The AdBlue®/DEF hoses are heated electrically to prevent AdBlue®/DEF from freezing in the hoses.

The heated hoses have a 2 pin electrical connector that is used for hose heating. The hose is a spiral wound with resistance wire. The current for the hoses is supplied via the ACM. The hose end with the electrical connector is always installed toward the AdBlue®/DEF pump unit. Mufflers DPF muffler

Figure 9 Mufflers and mixing tube

Red = Exhaust Purple = AdBlue®/DEF

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.

DPF muffler SCR muffler Exhaust gas temperature sensor before DPF, SE2522 AdBlue®/DEF mixing tube AdBlue®/DEF dosing injector Exhaust outlet Exhaust gas temperature sensor before DOC, SE2521 Exhaust gas inlet DPF differential pressure sensor, SE2519 Exhaust gas pressure sensor before SCR, SE2544 NOx sensor before SCR, SE2513 Exhaust gas temperature sensor after DPF, SE2543 NOx sensor after SCR, SE2533

The DPF muffler consists of three main sections which are secured together with V-clamps; the diesel oxidation catalyst (DOC) section with integrated inlet, the diesel particulate filter (DPF) section, and the outlet section. The muffler features two temperature sensors, one before the DOC, one before the DPF, and a differential pressure sensor across both the DOC and DPF. When the exhaust enters the DPF, it passes through a porous ceramic substrate which traps and removes the Particulate Matter (PM) from the exhaust and allows the filtered exhaust to exit the DPF. Since the DPF is continuously loaded with PM, there is a need for a regeneration to remove them. Some of the PM is burned to ash during regeneration. Ash gradually accumulates in the DPF. The ash comes primarily from the engine oil and engine wear. Ash is not burned off during regeneration and therefore the DPF must be cleaned at regular intervals. The DOC is used to reduce emissions of HC and CO. A desired outcome of the HC-reduction is that it increases the temperature of the exhausts. During passive regeneration, the DOC is used to convert NO into NO₂. The NO-conversion will reduce the temperature required to run the regeneration since the PM oxidizes with NO₂ at a lower temperature. AdBlue®/DEF mixing tube A tube transports the exhaust between the two mufflers. In the tube, there is an integrated AdBlue®/DEF dosing injector, a mixer, a

temperature sensor, a pressure sensor and a NOx sensor. The mixer is a rigid impeller welded inside the mixing tube. When the AdBlue®/DEF droplets hit the mixer, they are atomized and deflected in the direction of the exhaust flow. This facilitates mixing of AdBlue®/DEF with the exhaust, which in turn ensures high NOx reduction. SCR muffler The second muffler consists of a selective catalytic reduction catalyst (SCR) in a single casing with inlet and outlet. The SCR catalyst reduces NOx with AdBlue®/DEF that is injected into the exhaust in the mixing tube. In order to achieve good NOx reduction, a catalyst temperature of more than 250 °C (482 °F) is essential. There are two sensors for measuring the NOx reduction, one before and one after the SCR catalyst. The readout is controlled by the ACM. The NOx sensors have to be warm to be able to give any values. Therefore the control units will delay their function until the sensors are warm. The NOx sensors are turned off automatically if the SCR gets too cold, for example, when idling. This is done to protect the sensors from condensation that may destroy the sensors. The last section of the SCR catalyst has a different coating. The purpose is to remove any remaining ammonia from the SCR system. The DPF, the DOC and the SCR are all coated with active catalytic substances. These coatings are prone to sulphur poisoning. That is the reason why ultra-low sulphur fuels have to be used or the catalysts will lose their function. If the catalysts lose their function it is no longer possible to run a regeneration or reduce NOx emissions, and eventually the machine will not be able to operate. Emission compliance A NOx control system monitors that the SCR system works correctly. The most important factor that this system monitors is the quality of the AdBlue®/DEF. A malfunction in the system will trigger the NOx emission monitoring and engine will be derated after a certain time. Before any derate takes place, a warning and a message about the active problem is always shown to the operator. By solving the problem, the system is fixed. If the problem is not resolved, the next level of derate will be activated after a certain time. For more information, see: Engine, description. Regeneration strategies The purpose of a regeneration is to increase the temperature in the aftertreatment system so that any trapped substance is combusted to allow the system to regain its full capacity. Regeneration is run at three levels:   

passive regeneration parked regeneration service regeneration (parked regeneration performed via Tech Tool)

PM regeneration in the DPF can take place at both low temperatures (NO₂ based reaction) and at high temperatures (O₂ based reaction). To remove crystals from the AdBlue®/DEF mixing tube, the temperature needs to be high. This requires a parked regeneration. During a parked regeneration, the exhaust temperature in the DPF increases to approximately 600 °C (1,112 °F). A passive regeneration takes place at approximately 250–350 °C (482–662 °F). If the PM load becomes too high, the engine will be derated to protect the engine. Before any derate of the engine, a warning and a message is always shown to the operator. For more information, see: Engine, description. Passive regeneration A passive regeneration is what takes place during normal operation. When the engine is running, the heated exhaust heats the exhaust aftertreatment system. A passive regeneration does not involve any operator interaction. A passive regeneration takes place continuously and does not have any start or stop. However, regeneration effectiveness is increased by the temperature of the exhaust. Effective passive regeneration requires a temperature of at least 250 °C (482 °F). If the machine operating conditions do not permit a successful passive regeneration, there may be a need to restrict (throttle) the engine. One example would be if the engine has been idling a lot or has been running with very low loads. Restricting (throttling) makes the engine work harder, thus increasing the temperature of the exhaust. The ACM calculates when and if this is needed and the ECM will engage the inlet throttle. Restricting (throttling) is done in two stages. If the first stage is not enough to run passive regeneration the second stage will be used.

Figure 10 Inlet throttle Blue = inlet air 1.

Throttle disc

No information is shown to the operator on the instrument panel until there is a need for a service regeneration. Parked regeneration If the passive regeneration is not sufficient to reduce the PM and crystals, or if too much time has passed since the last parked regeneration, a parked regeneration is requested. A parked regeneration must be performed every 500 hours in order to ensure complete removal of PM and crystals. This will be performed at the engine oil change interval (before changing the engine oil) in the machine service program. NOTE! If the regeneration is not performed within 625 hours since the last regeneration, a service regeneration with Tech Tool will be required. Between 450 and 625 hours it is possible to start a service regeneration from the machine display. Parked regeneration requires operator interaction to park the machine, apply the parking brake, or lock out lever, and to start the regeneration manually. No work can be performed with the machine during parked regeneration. The engine speed will be changed to a predefined value and cannot be affected by the operator. The reason for this is that the engine speed and load levels must remain constant. This is done to ensure a more uniform temperature distribution, exhaust flow and oxygen concentration in the DPF due to higher thermal stress during a regeneration with higher PM loads. To increase the heat of the exhaust, restricting (throttling) and also adding vaporized fuel to increase the HC reaction in the DOC is used. The extra fuel is injected into the exhaust by late post-injection performed by the engine fuel injectors. It is not recommended to interrupt or cancel an ongoing parked regeneration other than in emergency situations. For example, if the parking brake is released, the regeneration will be interrupted immediately without warning and will have to be restarted to be run successfully. If the regeneration is not performed as requested for some reason, eventually the engine protection function, in the form of derates, is activated. Summary The exhaust aftertreatment system (EATS) reduces PM and NOx emissions in the exhausts. A DPF is used to trap the PM and a SCR is used to reduce NOx. AdBlue®/DEF is injected into the exhaust to facilitate the reaction in the SCR catalyst. Since the DPF is continuously loaded with PM it has to be regenerated. Passive regeneration is performed constantly. Parked regeneration has to be started by the operator after the parking brake, or lock out lever, has been applied. During parked regeneration, the exhaust temperature is increased. An inlet throttle is used to increase the temperature. During parked regeneration, fuel is also injected into the exhaust by late post injection to react with the DOC in order to increase the temperature. This will burn off PM and crystals. Ash is not burned off during regeneration, and the DPF must therefore be cleaned at set intervals. Parameters There are no parameters for this function. Complementary information

   

Tech Tool, operations Engine, description Exhaust Aftertreatment System, component location Inlet and exhaust system, specification

Function check         

Tech Tool operation 25456-3 Exhaust aftertreatment diagnostics Tech Tool operation 25474-3 Exhaust aftertreatment system, reset Tech Tool operation 25847-3 SCR system drain, test Tech Tool operation 25849-3 SCR system, test Tech Tool operation 25920-3 Exhaust aftertreatment system service regeneration Tech Tool operation 25964-3 SCR system, diagnostics Tech Tool operation 25965-3 SCR system, dosing, test Tech Tool operation 25966-3 SCR system, heating, test Tech Tool operation 28407-3 Sensor values, monitoring

Diagnostics Detailed information regarding appropriate warnings and error codes for the components can be found under the Diagnostics tab in PROSIS.

Exhaust gas recirculation (EGR), component location

Figure 1 EGR system 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

Charge air cooler Charge air cooler outlet temperature sensor, SE2512 Exhaust gas pressure sensor before turbocharger, SE2511 Inlet manifold temperature and pressure sensor, FX1007 (SE2507, SE2508) Mixing chamber Venturi tube EGR temperature sensor, SE2516 EGR differential pressure sensor, SE2515 EGR control valve and actuator Turbocharger EGR cooler Non-return valves

Exhaust Gas Recirculation (EGR), description Introduction The engine features a cooled external Exhaust gas recirculation (EGR), and its main purpose is to lower the combustion temperature to reduce the nitrogen oxide (NOx) content in the exhaust. In addition to reducing the NOx content, the engine is also equipped with an exhaust aftertreatment system in the form of a Selective Catalytic Reduction (SCR) system. For information about systems that affect the EGR system, see:   

Inlet and exhaust system, description Exhaust Aftertreatment System, description Cooling system, description

Function diagram

Figure 1 EGR system CAN = Contoller area network ECM = Engine control module

Black dashed = Wiring Blue = Inlet air Brown = Engine oil Red = Exhaust Yellow = Coolant A = to Exhaust aftertreatment system 1. Inlet throttle 2. EGR temperature sensor, SE2516 3. EGR differential pressure sensor, SE2515 4. EGR venturi tube 5. Diesel engine 6. EGR cooler 7. EGR control valve and actuator 8. Charge air cooler 9. Charge air cooler outlet temperature sensor, SE2512

10. Mixing chamber 11. Preheater, HE2501 12. Air cleaner 13. Ambient air temperature sensor, SE8705 14. Inlet air temperature and air cleaner pressure sensor, FX1008 (SE2501, SE2502) 15. Inlet manifold temperature and pressure sensor, FX1007 (SE2507, SE2508) 16. Turbocharger with wastegate 17. Exhaust gas pressure sensor before turbocharger, SE2511

The amount of exhaust recirculated from the engine exhaust manifold is controlled by the Engine control module (ECM), by way of the EGR control valve with the EGR actuator. The EGR gas continues to the inlet manifold via the EGR cooler, the control valve, the venturi tube and the mixing chamber. The mass flow of the cooled EGR is determined in the venturi tube using a differential pressure sensor and a temperature sensor. The sensors provide a feedback signal to the ECM for closed loop control of the EGR valve position. The cooled EGR gas flows to the inlet side of the engine via the mixing chamber, where it mixes with inlet air that has been cooled through the charge air cooler. From the mixing chamber, the combined EGR gas and inlet air flow continues into the inlet manifold. The temperature reduction of the inlet air and EGR gas is done to keep the temperature low for NOx reduction. For EGR exhaust to flow, a pressure difference is required across the inlet and exhaust manifold. The pressure in the engine inlet manifold is reduced by means of an inlet throttle valve so that it is lower than the back pressure in the exhaust manifold. The NOx sensor, located on the DPF muffler outlet, provides feedback on the EGR system efficiency and control. The NOx sensor is used for calibrating EGR control with regards to factors that affect EGR flow, for example varying ambient conditions such as high altitude and gradually filled inlet and DPF filters. The NOx sensor makes reference measurements at certain fixed engine load points and adapts the EGR control algorithms correspondingly. EGR control valve and actuator

Figure 2 EGR control valve and actuator

Red = Exhaust Yellow = Coolant 1. 2. 3. 4. 5.

Lever EGR actuator Valve Control valve housing Actuator connector

The engine uses an EGR control valve to regulate the amount of recirculated exhaust. It is a two channel butterfly type of valve, operated by an electronically controlled actuator. The EGR control valve is located inside the valve housing. The valve housing is cooled with coolant from the engine coolant system. The exhaust and the coolant are first led through the EGR cooler, then through the valve housing, and back again to the cooler. The design of the exhaust manifold couples the front cylinders in a single manifold that leads to one channel of the EGR control valve, and the rear cylinders in another single manifold leading to the other channel. Then the two channels are kept separate all the way through the cooler and past the non-return valves, where the two channels meet. The actuator provides the following functions:   

Position control Feedback of position Internal diagnostic functions

The rotational movement of the actuator is transferred to the EGR control valve lever by way of a linkage. EGR cooler

Figure 3 EGR cooler and non-return valves Red = Exhaust Yellow = Coolant Green = Cut away view in image A = Exhaust inlet B = Exhaust passing through the EGR control valve housing C = Exhaust outlet 1. 2. 3.

Non-return valves Non-return valve housing EGR cooler

The EGR cooler design leads the exhaust through its shell to be precooled by air. Then it passes the control valve and back into the centre of the EGR cooler where it is cooled by coolant. The coolant, taken from the engine cooling system, flows in the shell as well on the inside of the cooler. The EGR gas flows through the cooler in two separate channels, originating from the front or rear cylinders as described earlier in the section on the EGR control valve.

The non-return valves are in form of reed valves, designed like a flap. The valves let the EGR gases pass one way and not the other, facilitating effective use of the EGR driving pulses. There are eight reed valves located at the EGR cooler exhaust outlet. Venturi tube

Figure 4 Venturi tube Red = Exhaust Green = Cut away view in image 1. 2. 3.

EGR temperature sensor, SE2516 EGR differential pressure sensor, SE2515 Venturi tube

The venturi tube assembly consists of a venturi tube with varying inner diameter, a differential pressure sensor, SE2515, and a temperature sensor, SE2516. There is one pressure outlet from the large diameter and one pressure outlet from the small diameter. These two outlets lead to the differential pressure sensor. The ECM receives information about the measured pressure difference and, by also monitoring the EGR temperature, the EGR mass flow rate can be calculated. The ECM collects information from the sensors and controls the EGR valve and turbocharger nozzle to obtain optimal EGR flow. To be able to control the EGR valve, the ECM needs feedback from many sensors on the engine, not only those in the EGR system. For example, it needs information on the exhaust back pressure, engine coolant temperature, ambient temperature, engine speed and from many sensors included in the aftertreatment system. Summary Some exhaust is recirculated by leading the gas via the EGR cooler. The cooled exhaust is mixed with inlet air and led to the inlet manifold. This is done to reduce the NOx levels in the exhaust. The ECM collects information from the sensors and controls the EGR valve and inlet throttle to create the correct EGR flow. Parameters 

There are no parameters for this function.

Complementary information  

Tech Tool, operations Exhaust gas recirculation (EGR), component location

Function check  

Tech Tool operation 28407-3 Sensor values, monitoring Tech Tool operation 29332-3 Exhaust gas circulation, function test

Diagnostics Detailed information regarding appropriate warnings and error codes for the components can be found under the Diagnostics tab in PROSIS.

Filling lubricant

Figure 1 Filler connection Lubricant must be topped up before the level falls below the minimum marking on the reservoir. NOTE! Let the level drop completely to the bottom every other time grease is filled so that old grease is not at the top of the reservoir. on the pump unit there is a filler connection (grease nipple) to which a hand pump or an industrial pump is connected when filling. NOTE! If and industrial pump is used, the filter between connection and pump must be cleaned regularly. A partly blocked filter can easily burst, with a consequent great risk of small particles entering the lubrication system. This may in turn lead to a breakdown in the lubrication system. for information on type of grease, see lubricant recommendations on page Automatic central lubrication. Proceed as follows: 1. 2. 3. 4. 5. 6.

Remove the protective cap. Carefully clean the filler connection and the connection on the filler hose. fill the filler hose completely full with grease before beginning to fill. this will prevent air from entering the system. Connect the connection on the filler connection. Fill with lubricant to the maximum level on the reservoir.*) If it is difficult to pump in the grease, either the filter behind the filler connection is blocked or there may be dirt in the filler nipple itself. Clean the filter, if required replace the nipple and try again. Reinstall the protective cap. keep the grease pump in a dust-free place, so that it will not be exposed to dirt.

*) If the reservoir is filled above the maximum level, the surplus lubricant will be drained through the ventilation hole on the left side of the reservoir. Any air under the plate in the reservoir is also drained through the ventilation hole.

Fire suppression system, component description

Figure 1

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.

Parking brake SW5501 Parking brake MA5501 Control unit CU9902 Control panel CU9903 Siren SA9901 and Strobe light LA9901 Battery Manual release (activation) button Activation cartridge Propellant gas cartridge Extinguishing agent container Sprinkler circuit Detector circuit Gas generator cable (squib cable) MA9903 Terminating resistor

Figure 2

1. 2.

Emergency stop SW3102 Control panel CU9902

Emergency stop SW3102 Pressing in SW3102 cuts off the signal current to RE3101 Electrically controlled battery disconnector. The machine stops and the fire suppression system goes to automatic mode. Control panel CU9903

Figure 3

1. 2. 3. 4. 5. 6. 7. 8.

Plastic cover Manual release (activation) Fire alarm Fault actuator Fault detector Manual On Test/Reset

1. 2. 3. 4. 5. 6. 7.

The safety seal is broken if the plastic cover is raised Hold in the button for 1 second to activate the sprinkler system when fire is indicated. The engine is not stopped. Can be used when the machine has to be moved at the same time as the system is activated. The light-emitting diode is red when fire is detected, and the siren and strobe light are activated at the same time. To activate the sprinkler system with the manual activation button, see below. The light-emitting diode is yellow when there is a malfunction of the activation function. The light-emitting diode is yellow when there is a malfunction of the detector circuit. The light-emitting diode is yellow when the system is in manual mode, that is, the parking brake is released. The light-emitting diode is green when the machine is parked and when the system is in automatic mode. The system is supplied with electric power. Even when the battery disconnector is off, the system is supplied with electric power.

Control unit CU9902 The control unit handles all functionality in the system. The system works in automatic mode even without the control panel being connected.

Figure 4

Gas generator cable (squib cable)

Input signals:   

Detector circuit Signal from Parking brake (MA5501) ON/OFF Control panel CU9903

Output signals:   

Gas generator cable (squib cable) MA9903 Siren SA9901 and Strobe light LA9901 Control panel CU9903

When the control unit indicates fire via the detector circuit, the control unit waits for 0.5 second and then checks that the signal still remains before the system indicates fire, or in automatic mode activates the system. There is an internal control system in the control unit that restarts the central unit in case any problems should occur. This restart is indicated by flashing light-emitting diodes on the control panel, as for the manual test procedure. Detector circuit The detector circuit consists of two insulated twisted cables with a terminating resistor. When the cable is exposed to heat, approx. 160–180 °C, the insulation melts and the two wires come into contact with each other. The central unit detects that the resistance in the circuit has been reduced when the wires come into contact with each other, and that the terminating resistor no longer is part of the circuit. Gas generator MA9903 When the system is activated via the control unit (CU9902), an electric signal is sent to the gas generator. In the gas generator, a powder charge is ignited and the gas acts on the pneumatic activation device which is installed on the propellant gas cartridge. The striker pin in the activation device punctures the propellant gas cartridge 's diaphragm, and enables the gas to expand out to the underside of the extinguishing agent container's piston.

When the gas generator is activated, both cables are contacted in the central unit. Siren and strobe light SA9901/LA9901

Figure 5 Siren and strobe light Siren/strobe light activated   

when fire is detected when the sprinkler system is activated using the control panel when the test button on the control panel is pressed in.

Siren/strobe light remain activated until the test button on the control panel is pressed in. If fire indication remains, the siren/strobe light start again. Gas generator MA9903 When the system is activated via the control unit (CU9902), an electric signal is sent to the gas generator. In the gas generator, a powder charge is ignited and the gas acts on the pneumatic activation device which is installed on the propellant gas cartridge. The striker pin in the activation device punctures the propellant gas cartridge 's diaphragm, and enables the gas to expand out to the underside of the extinguishing agent container's piston. Manual release (activation) button

Figure 6

1. 2. 3.

Activation cartridge Tampering seal Manual release (activation) button

The manual release (activation) button can be used in all modes to activate the sprinkler system, even when the machine is not operated and if the machine's electric power supply is turned off. Propellant gas cartridge with pneumatic actuator

The pneumatic actuator is installed on the top of the propellant gas cartridge. The gas generator and the hose from the manual actuator are both connected to the pneumatic actuator. When the system is activated, the gas pressure from one of the connections acts on the striker pin, which punctures the propellant gas cartridge's diaphragm and the gas pressure spreads to the underside of the extinguishing agent container's piston. Extinguishing agent container

Figure 7

1. 2.

Extinguishing agent container Propellant hose

The extinguishing agent container is a light metal container with internal piston. The propellant is led in the bottom of the container via a hose connection to the propellant gas cartridge. In the top of the extinguishing agent container there is a burst disc that prevents the extinguishing agent from leaking out in the sprinkler circuit before activation. The burst disc ruptures and opens the sprinkler circuit at 20 bar pressure in the container. In the extinguishing agent container's piston, there is a valve that opens when the piston has reached its upper position for the purpose of emptying the sprinkler circuit of extinguishing agent. Sprinkler circuit with nozzle The nozzles on the sprinkler circuit are positioned 7 on the left side, 7 on the right side, and 1 under the cab. Supplementary information: See also: Wiring diagram WD915 Wiring diagram WD301 Fire suppression system, functional description Fire suppression system, specification Fire suppression system, component location.

Fire suppression system, functional description The Fire Suppression System is an automatic fire suppression system with freeze-protected extinguishing agent. In case of fire, the fire suppression system dampens the fire. The system includes the functions Electrically controlled battery disconnector (83528) and Engine Shutdown (83528). The system can work in two modes: automatic mode (parking brake applied) and manual mode (parking brake released). The system's detector circuit consists of two insulating electrically conductive cables that melt together and give a closed electric circuit. Detection of fire takes place at a temperature of approx. 160 °C — 180 °C. When the control unit detects fire, the control unit activates the gas generator MA9903 which punctures the diaphragm on the propellant gas cartridge The pressure from the propellant gas cartridge blows apart the outlet plate which is installed in the extinguishing agent container. The piston in the extinguishing agent container is pushed upwards and releases the extinguishing agent out in the sprinkler circuit to the sprinkler nozzles. The fire suppression system can be activated manually by the operator using the manual activation button located under the steps, or using the red button on the control panel in the cab. This can always be done, even if the engine is off and the battery disconnector is off. The electrically controlled battery disconnector RE3101, with SW3102 located in the cab, reduces the risk of electric short-circuiting caused by fire. This means a higher safety level and reduced repair costs. The emergency stop function turns off the machine in the same way as for key shut-off with SW3301.

Figure 1

1. 2. 3. 4. 5. 6. 7. 8.

Parking brake SW5501 Parking brake MA5501 Control unit CU9902 Control panel CU9903 Siren SA9901 and Strobe light LA9901 Battery Manual activation button Activation cartridge

9. 10. 11. 12. 13. 14.

Propellant gas cartridge Extinguishing agent container Sprinkler circuit Detector circuit Gas generator cable (squib cable) MA9903 Terminating resistor

Activation of fire suppression system If the battery in the machine is discharged and without voltage, then the fire suppression system's voltage is safeguarded by a backup battery, which is indicated by flashing of the control panel's green light ”On”.

Figure 2 Control panel 1.

Control panel, green light “On”

If the 9 volt battery's voltage in the control unit is too low, then this is indicated by all lights on the control panel flashing in a wandering sequence. Then the 9 volt battery should be replaced immediately. Run a battery test by pressing the red indicator button which is located at the top in the middle of the circuit board.

Figure 3

Control system 1. 2.

Battery type GP CR-9V Lithium 800 mAh Indicator button

The red button at the top in the middle of the circuit board is used for a quicker check of the 9 volt battery's condition in the control unit. Normally the control unit checks the 9 volt battery's condition automatically every 10-15 minutes. When the red indicator button on the circuit board is activated, the check is run more often, every 10th second. If the battery's condition is normal, the green light is activated on the control panel. In case of defective battery condition, all lights on the control panel are activated in a wandering sequence.

Figure 4

Indicator button

Machine at work – parking brake not applied If fire is detected, the operator is alerted by the control panel's red light Fire alarm, the strobe light flashes, and the siren sounds until the system is reset or the battery is discharged. There is no automatic activation of the system. The operator activates the system by pressing: Button "Manual activation" on control panel CU9902 in cab: 1. 2. 3. 4. 5.

The fire suppression system is activated. Engine on Parking brake released The fire suppression system is activated. It is possible for the operator to move the machine to a safer location. Button, Emergency stop SW3102: 1. 2. 3. 4.

Engine stops. The parking brake is applied. Electric power supply is cut off. The fire suppression system is activated.

Idle, parking brake applied: If fire is detected, the fire suppression system is activated automatically. The control panel's red light Fire alarm is activated, the strobe light flashes, and the siren sounds until the system is reset or the battery is discharged. Fully automatic (the engine protection function stops the engine) 1. 2.

The fire suppression system is activated. The engine is turned off after a few minutes (engine shutdown).

External activation

Regardless of if fire has been detected or not, the system can always be activated with the manual activation button. The operator activates the system using the manual activation button under the steps. 1. 2.

The activation cartridge punctures the diaphragm in the propellant gas cartridge, which in turn activates the extinguishing agent container. The outlet plate in the container is blown apart by the pressure and opens the flow of extinguishing agent to the sprinkler circuit with nozzles.

Machine parked, not operated, and battery disconnector off: If fire is detected, the fire suppression system is activated automatically. The control panel's red light Fire alarm is activated, the strobe light flashes, and the siren sounds until the system is reset or the battery is discharged.

The fire suppression system is activated.

Checking the system When the system is working and is being used, the green operating light is lit on the control panel. To check how the system has been activated, check the indicator light inside the control unit. In case of manual activation with the button on the control panel, the red indicator light in the control unit is on with a fixed light. In case of automatic activation of the system after detected fire, the red indicator light in the control unit flashes. To reset the memory after manual or automatic activation, connect the tool to the control unit. Press the grey button.

Figure 5 Control unit 1. The propellant gas cartridge triggers the extinguishing agent container, which is activated. Supplementary information: See also Fire suppression system, component location Fire suppression system, component description Fire suppression system, specification Wiring diagram WD301 Wiring diagram WD915.

Foot brake valve, description The foot brake valve is of the proportional type, which means that the output brake pressure is proportionate to the angle of the brake pedal. The valve has two circuits, one for the front axle brakes and one for the rear axle brakes. The maximum output brake pressure is limited. This reduced brake pressure can be adjusted on the underside of the valve by increasing or reducing the stroke of the brake pedal.

Figure 1

1. 2. 3. 4. 5. 6.

Pressure check connection Seal Adjusting screw for max. output brake pressure Piston Adjusting screw for pedal free travel Plug

Frame joint, description

Figure 1 Upper frame joint bearing

Figure 2 Lower frame joint bearing

Frame, description The front frame is constructed as an open box section. It carries the loader unit and is the mounting for the front axle. The rear axle is composed of two frame members. Each frame member consists of one box section. The rear frame carries the cab, engine and transmission. The counterweight and the rear axle are attached to the rear frame. The engine and transmission are rubber-mounted in the frame. Important attaching surfaces between the frame and components are machined for exact positioning of components and strong joints. The frame joint is dimensioned to handle high stress loads. The upper bearing arrangement consists of a spherical link bearing and the lower bearing arrangement consists of two tapered roller bearings.

Figure 1 Frame parts

Figure 2 Frame joint bearings

Figure 3 Frame supporting points (principle diagram)

Front axle, component description For information on the drive axles' functions, see: Drive axles, description.

Figure 1

1. 2. 3. 4. 5. 6. 7.

Sensor axle oil temperature, SE5222 Axle oil cooling, outlet Differential lock, SE4609 Differential lock, operation ID-plate Axle oil cooling, inlet (2 pcs.) Drain point, oil axle

8. 9. 10. 11. 12. 13.

Filler point and level axle Breather nipple, axle Wear indicator, brake disc (2 pcs.) Bleed nipple, brakes (2 pcs.) Brake pressure, connection (2 pcs.) Drain point, oil, hub reduction (2 pcs.)

Fuel system, component location

Figure 1 Fuel system 1. Pressure relief valve, PRV 2. Rail pressure sensor, SE2309 3. Hand pump 4. Prefilter 5. Fuel injector no. 1 MA2301 6. Fuel injector no. 2 MA2302 7. Fuel injector no. 3 MA2303 8. Fuel injector no. 4 MA2304 9. Fuel injector no. 5 MA2305 10. Fuel injector no. 6 MA2306

11. Fuel feed pump 12. Fuel feed pressure sensor, SE2301 13. High pressure pump 14. Fuel control valve, FCV 15. Main filter 16. Water trap 17. Water-in-fuel sensor, FX1005 18. Fuel tank 19. Fuel level sensor, SE2303

Fuel system, description Introduction Engine D6J has a fuel system known as the Common Rail system. Fuel injection using Common Rail enables injection pressure and ignition timing to be varied across a wide range. This is possible since the functions for pressure build-up and fuel injection have been separated from each other. There are other systems that affect and are affected by the fuel system. For more information, see: 

Exhaust Aftertreatment System, description

Function diagram

Figure 1 Fuel system

Light green = Suction and return lines, low or no pressure Dark green = Feed pressure Red = High pressure ECM = Engine control module 1. Pressure relief valve (PRV) 2. Fuel rail 3. Fuel injector no. 1 MA2301 4. Fuel injector no. 2 MA2302 5. Fuel injector no. 3 MA2303 6. Fuel injector no. 4 MA2304 7. Fuel injector no. 5 MA2305 8. Fuel injector no. 6 MA2306 9. Rail pressure sensor, SE2309 10. Fuel level sensor, SE2303

11. Water-in-fuel sensor, SE2302 [T1] 12. Hand pump 13. Fuel tank 14. Prefilter with water separator 15. Fuel feed pump 16. Main filter 17. Fuel feed pressure sensor, SE2301 18. High pressure pump 1 19. Fuel control valve (FCV), PWM2303 20. High pressure pump 2

[T1]If equipped with electric heat fuel/water separator: FX1005 (SE2302, HE2301) Low pressure circuit The low pressure circuit consists of a fuel tank, a hand pump (located in the prefilter housing), a prefilter with water trap, a fuel feed pump, a main fuel filter and a fuel control valve (FCV). The purpose of the low pressure system is to store and feed filtered fuel to the high pressure pumps. The fuel feed pump draws fuel from the tank through the prefilter with water trap and into the fuel feed pump inlet. Then the fuel is forced from the pump through the main filter to the FCV which is located between the high pressure pumps. The FCV is a pulse width modulated (PWM) controlled solenoid valve which controls the fuel volume to the high pressure pumps. The FCV makes sure that the high pressure pumps are filled so that the pressure indicated for the fuel rail is maintained. High pressure circuit The high pressure circuit consists of two high pressure pumps driven by the engine camshaft, a Common Rail (fuel rail), high pressure pipes, a high pressure sensor (for fuel in fuel rail) and six electronically controlled fuel injectors. During machine operation, high pressure from the fuel rail is available to the fuel injectors. The high pressure pumps create the desired injection pressure which is stored in the fuel rail. The engine control module (ECM) controls the fuel injectors injection timing and volume. If the pressure in the fuel rail at any time exceeds abnormally high levels (over pressure), the pressure relief valve (PRV) will open and limit the pressure in the rail to a safe level. At that time, the engine continues to run, but with reduced performance. This is called Limp-Home mode. Fuel feed pump

Figure 2 Fuel feed pump Light green = Suction and return lines, low or no pressure Dark green = Feed pressure The engine has a belt driven pump to feed fuel to the high pressure pumps. The fuel quantity is dependent on the engine speed. The pump has a built-in overflow valve to maintain pressure in the fuel system. There is a bypass valve in the pump to facilitate bleeding of the fuel system. Fuel Control Valve (FCV)

Figure 3 Fuel Control Valve (FCV) Light green = Suction and return lines, low or no pressure Dark green = Feed pressure A. B. C. D.

To high pressure pumps Inlet from fuel filter Return to tank Return to suction side of feed pump

1. 2.

Fuel feed pressure sensor, SE2301 MProp, PWM2303

The purpose of the fuel control valve (FCV) is to provide correct fuel amount in relation to engine load and speed. The FCV includes a magnetic proportional solenoid valve (MProp), an overflow valve, and a non-return valve. The overflow valve opens and reduces the pressure out from the MProp to the correct pressure if the fuel feed pump supplies too high pressure. The excess fuel is drained to the fuel tank. When the MProp is closed there is always a slight leakage. The leakage is drawn back to the fuel feed pump via a suction drain so it is not to raise the pressure in the return flow to the fuel tank. This overflow valve is equipped with a non-return valve so that the fuel feed pump does not bypass the MProp. When bleeding the fuel system, the MProp is closed and, since the pressure is not high enough to open the overflow valve, a narrowed bleeding drain by-passes the overflow valve and returns the air/fuel mixture to the fuel tank. High pressure pumps

Figure 4 High pressure pumps 1. 2. 3. 4. 5.

Fuel Control Valve (FCV) Fuel to high pressure pump Fuel to fuel rail Roller tappet Camshaft cam

The fuel system has two high pressure pumps that are driven by the camshaft via roller tappets. The high pressure pumps pressurize the fuel rail. The high pressure pumps low pressure side and high pressure sides are hydraulically separate. Three camshaft cams give six pump strokes per camshaft revolution (three strokes per pump). Fuel rail

Figure 5 Fuel rail 1. 2. 3.

Fuel rail Pressure relief valve (PRV) Rail pressure sensor, SE2309

The fuel rail acts as a high pressure accumulator. The stored volume is designed to work as a damper for any pressure variations. Pressure variations can occur due to the pulsating feed of the fuel pump to the high pressure pump or temporary high fuel use during injection through the injectors. The fuel rail is dimensioned to supply full fuel volume without any noticeable pressure-drop. The fuel rail is equipped with a pressure sensor and a pressure relief valve (PRV). The PRV is a mechanical safety device and protects the system against excessive pressure caused by any problems or

malfunctions. If the PRV is open, the rail pressure is reduced to a safe level (depending on engine speed and load). The engine continues to run, but with reduced performance (Limp-Home). During normal operating conditions, the PRV does not open. The high pressure pipes from the rail are designed so that all of them have the same length to avoid pulsations in the system. If a malfunction is detected, the engine control module (ECM) can force the PRV to open by increasing the rail pressure. The rail pressure sensor measures the pressure in the rail and delivers data to the ECM, which compares the actual pressure with a reference value, which is dependent on engine speed and injection volume. The PRV limits the system pressure to prevent damage to the system. Fuel injectors

Figure 6 Fuel injector 1. 2. 3.

Fuel injector holder Fuel injector Fuel pipe with filter

Injection timing and the fuel amount to be injected are determined by the ECM, which sends signals to the electro-magnetically controlled fuel valve in the injector valve housing. The duration of the injection time determines the amount of fuel that is injected into the cylinder. The 'Common Rail' system enables more than one injection during the piston working phase, thus giving flexible control of the combustion process. The injection pressure is determined by the pressure in the rail and varies all the time. In order to support the exhaust aftertreatment system (EATS), the injectors also perform a late post-injection. This injection takes place after the main injection to increase the fuel content of the exhaust. The extra fuel in the exhaust reacts with the coating in the diesel oxidation catalyst (DOC), thus increasing the temperature of the exhaust to enable running of an EATS regeneration. For more information, see: Exhaust Aftertreatment System, description. Summary Fuel is fed to the high pressure pumps by the fuel feed pump. High pressure fuel is led into the fuel rail. From the fuel rail, the six fuel injectors are connected via high pressure fuel pipes. The fuel injectors are controlled by the ECM to deliver the correct amount of fuel for each injection phase. Parameters        

P1JOC (Number of PRV activations) P1JOD (Total PRV activation time) (P1G3O) Trimcode CRIN 3.3 injector cylinder 1 (P1G3P) Trimcode CRIN 3.3 injector cylinder 2 (P1G3Q) Trimcode CRIN 3.3 injector cylinder 3 (P1G3R) Trimcode CRIN 3.3 injector cylinder 4 (P1G3S) Trimcode CRIN 3.3 injector cylinder 5 (P1G3T) Trimcode CRIN 3.3 injector cylinder 6

Complementary information   

Tech Tool, operations Fuel system, component location Fuel system, specifications

Function check     

Tech Tool operation, 23016-3 Cylinder balancing, test Tech Tool operation, 23712-3 - Injectors shut off, manual Tech Tool operation, 23777-3 - Fuel system, check Tech Tool operation, 23713-3 - Injection system, check Feed pump, checking feed pressure

Diagnostics Detailed information regarding appropriate warnings and error codes for the components can be found under the Diagnostics tab in PROSIS.

GPMECU1, I/O list In case of electric failure, the information display unit shows “o” for open circuit and “s” for short-circuiting. “–” is shown if input or output is not used. Pin A1

Component HE8501

Function Seat heating

Wiring diagram Wiring diagram WD802

Windshield wiper Windshield washer front Central lubrication unit

Wiring diagram WD801

FX1029/SW3608 MO3601 CU9901

—

RE15

Windshield wiper front

Wiring diagram WD801

FX1029/SW3602

Windshield washer

Wiring diagram WD801

RE09

Windshield wiper rear

Wiring diagram WD801

FX1029/SW3602

Windshield washer

Wiring diagram WD801

CU6601

Control unit monitoring CDC

Wiring diagram WD602

A10 A11 A12

— — SW3612

— — Windshield wiper and washer rear

— — Wiring diagram WD801

A13

MA2601

Cooling fan, braking

Wiring diagram WD201

A14 A15

— CANH

— Backbone2 (BB2)

— Wiring diagram WD321

A16

CANL

Backbone2 (BB2)

Wiring diagram WD321

A17

Windshield wiper and washer rear Windshield washer rear — Backbone1 (BB1)

Wiring diagram WD801

A18 A19

SW3612 MO3603 — CANH

A20

CANL

Backbone1 (BB1)

Wiring diagram WD320

A21 A22 A23

— — —

A24

MA2602

Cooling fan, rotational direction (reversible fan)

Wiring diagram WD201

A25

SW9148

A26

SW9148

A27

SE6404

Boom Suspension System, activation/ function Wiring diagram WD903 selection Boom Suspension System, activation/ function Wiring diagram WD903 selection Differential secondary steering pressure Wiring diagram WD604

A28

RE6401

Secondary steering

Wiring diagram WD604

A29 A30

— —

Wiring diagram WD913

— Wiring diagram WD320

A31 A32 A33

— — PWM2602

— — Control, pump P3

— — Wiring diagram WD201

A34

PWM2602

Control, pump P3

Wiring diagram WD201

A35 A36 A37

PWM9133 PWM9133 MA5503

Output control, hydraulic pump Output control, hydraulic pump Brake pressure charging

Wiring diagram WD908 Wiring diagram WD908 Wiring diagram WD501

A38

MA5503

Brake pressure charging

Wiring diagram WD501

A39 A40

CU9901 MA9106

Central lubrication unit Attachment lock, close

Wiring diagram WD913 Wiring diagram WD904

A41 A42

— SE8502

— Position monitor loading operator's seat

— Wiring diagram WD802

A43 A44

— RE08

— Boom Suspension System, engagement

— Wiring diagram WD903

A45

FU51

Voltage feed

Wiring diagram WD305

A46

SW3528

Guide lights

Wiring diagram WD335

A47 A48

— GPMECU1

— Instrument and switch light

— Wiring diagram WD335

A49

—

A50 A51 A52 A53

— — — SE2604

— — — Cooling fan speed

— — — Wiring diagram WD201

A54 A55 A56 A57

— — — GPMECU1

— — — Ground

A58

SE2604

Cooling fan speed

A59 A60 A61 A62

— — — FU25 RE13

— — — Voltage feed

— — — Wiring diagram WD302 Wiring diagram WD372 Wiring diagram WD201 Wiring diagram WD352 — — — Wiring diagram WD302

B1 B2 B3 B4

— — — FU25 RE13 — —

— — — Voltage feed

— — — Wiring diagram WD302

— —

B5 B6

B7 B8

— SE9119

— LS-pressure

— Wiring diagram WD904

B9 B10 B11 B12 B13 B14 B15 B16 B17 B18

— — — — — — — — — Attachment lock Attachment lock, open — — Control unit monitoring CDC

— — — — — — — — — Wiring diagram WD904

B19 B20 B21

— — — — — — — — — SW9143 MA9127 — — CU6601

B22

CU6601

Control unit monitoring CDC

Wiring diagram WD602

B23

CU6601

Control unit monitoring CDC

Wiring diagram WD602

B24

CU6601

Control unit monitoring CDC

Wiring diagram WD602

B25 B26 B27 B28 B29 B30 B31 B32

— — — — — — — SE5201

— — — — — — — Available brake pressure

— — — — — — — Wiring diagram WD501

B33 B34 B35 B36 B37 B38 B39

— — — — — — SE6407

— — — — — — Secondary steering pressure

— — — — — — Wiring diagram WD604

B40 B41 B42 B43 B44 B45 B46 B47 B48 B49 B50 B51 B52

— — — — — — — — — — — — —

— — Wiring diagram WD602

B53 B54 B55

— — SE6407

— — Secondary steering pressure

B56

SE5501 SE5203 GPMECU1

Pressure sensor parking brake Output brake pressure Ground

B58

SE5201 SE6407 SE9119

Available brake pressure Secondary steering pressure LS-pressure

B59

CU6601

Control unit monitoring CDC

B60 B61 B62

— — FU25 RE13

— — Voltage feed

B57

— — Wiring diagram WD350 Wiring diagram WD604 Wiring diagram WD350 Wiring diagram WD501 Wiring diagram WD302 Wiring diagram WD372 Wiring diagram WD352 Wiring diagram WD501 Wiring diagram WD604 Wiring diagram WD904 Wiring diagram WD352 Wiring diagram WD602 — — Wiring diagram WD302

GPMECU2, I/O list In case of electric failure, the information display unit shows “o” for open circuit and “s” for short-circuiting. “–” is shown if input or output is not used. Pin A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15

Component SE4227 SW4216 — — — — — — — — — — — — CANH

Function Arm rest lever steering (CDC) Activation of lever steering (CDC) — — — — — — — — — — — — Backbone2 (BB2)

Wiring diagram Wiring diagram WD601 Wiring diagram WD601 — — — — — — — — — — — — Wiring diagram WD321

A16

CANL

Backbone2 (BB2)

Wiring diagram WD321

A17 A18 A19 A20 A21

— — — — GPMECU2

— — — — Ground

A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32 A33 A34 A35

— — — — — — — — — — — — — CU6601 PWM6602 CU6601 PWM6602 — — — — — — —

— — — — — — — — — — — — — Control unit monitoring CDC Lever steering (CDC), right Control unit monitoring CDC Lever steering (CDC), right — — — — — — —

— — — — Wiring diagram WD302 Wiring diagram WD372 — — — — — — — — — — — — — Wiring diagram WD602

A36 A37 A38 A39 A40 A41 A42 A43

Wiring diagram WD602 — — — — — — —

A44 A45 A46 A47 A48 A49 A50 A51 A52 A53 A54 A55

— — — — — — — — — — — CU6601 PWM6601 CU6601 PWM6601 GPMECU2

— — — — — — — — — — — Control unit monitoring CDC Lever steering (CDC), left Control unit monitoring CDC Lever steering (CDC), left Ground

A58 A59 A60 A61 A62

— — — — FU26 RE13

— — — — Voltage feed

B1 B2 B3 B4

— — — FU51

B5 B6 B7 B8

SE6601 — — —

— — — — — — Ignition-dependent voltage feed to ECU:s and Wiring diagram WD305 TechTool communication socket Control lever (CDC) Wiring diagram WD601 — — — — — —

B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27

— — — — — — — — — — — — — — — — — — —

A56 A57

— — — — — — — — — — — Wiring diagram WD602 Wiring diagram WD602 Wiring diagram WD302 Wiring diagram WD372 — — — — Wiring diagram WD302

— — — — — — — — — — — — — — — — — — —

B28 B29 B30 B31 B32 B33 B34 B35 B36 B37 B38 B39 B40 B41 B42 B43 B44 B45 B46 B47 B48 B49 B50 B51 B52 B53 B54 B55

B56

B57 B58

B59

B60 B61 B62

— — — — — — — — — — — — SE6601 — — SE6411 — — — SE6411 — — — — — — GPMECU2 SE6601 CU6601 GPMECU2 SE6601 CU6601 SE6411 GPMECU2 SE6601 CU6601 SE6411 SE6601 CU6601 SE6411 GPMECU2 — FU26 RE13

— — — — — — — — — — — — Control lever (CDC) — — Angle sensor frame joint — — — — Angle sensor frame joint — — — — — — 5 V power feed Control lever (CDC) Control unit monitoring CDC 5 V power feed Control lever (CDC) Control unit monitoring CDC Angle sensor frame joint Ground Control lever (CDC) Control unit monitoring CDC Angle sensor frame joint Control lever (CDC) Control unit monitoring CDC Angle sensor frame joint 5 V power feed — Voltage feed

— — — — — — — — — — — — Wiring diagram WD601 — — Wiring diagram WD602 — — — — Wiring diagram WD602 — — — — — — Wiring diagram WD350 Wiring diagram WD601 Wiring diagram WD350 Wiring diagram WD601 Wiring diagram WD602 Wiring diagram WD302 Wiring diagram WD372 Wiring diagram WD352 Wiring diagram WD601 Wiring diagram WD602 Wiring diagram WD352 Wiring diagram WD601 Wiring diagram WD602 Wiring diagram WD350 — Wiring diagram WD302

GPMECU3, I/O list In case of electric failure, the information display unit shows “o” for open circuit and “s” for short-circuiting. “–” is shown if input or output is not used. Pin A1 A2 A3 A4

Function Feedback of engaged differential lock Fully automatic gearshifting (FAPS) Differential lock Parking brake

Wiring diagram Wiring diagram WD404 Wiring diagram WD405 Wiring diagram WD404 Wiring diagram WD501

A6 A7 A8 A9 A10 A11 A12

Component SE4609 SW4211 SW4602 RE5502 SW5501 RE02 RM8401 SW4219 — — — — — SW5501

Working lights, rear Back-up monitor Lock-up — — — — — Parking brake

Wiring diagram WD324 Wiring diagram WD804 Wiring diagram WD406 — — — — — Wiring diagram WD501

A13 A14 A15

— — CANH

— — Backbone2 (BB2)

— — Wiring diagram WD321

A16

CANL

Backbone2 (BB2)

Wiring diagram WD321

A17 A18 A19 A20 A21

Parking brake — Backbone1 (BB1) Backbone1 (BB1) Voltage feed

Wiring diagram WD501 — Wiring diagram WD320 Wiring diagram WD320 Wiring diagram WD302

— — — Activation Forward/Reverse lever carrier Forward/reverse lever carrier Forward/reverse lever carrier Single lever control, forward−neutral−reverse — Single lever control, forward−neutral−reverse Brake lights

— — — Wiring diagram WD402 Wiring diagram WD402 Wiring diagram WD402

A28 A29 A30

SW5501 — CANH CANL RE13 FU24 — — — SW4207 SW4208 SW4208 SW4221 — SW4221 RE10

A31 A32 A33 A34 A35 A36 A37 A38 A39 A40 A41

— — — — — — — — — — SE4213

— — — — — — — — — — Turbine rpm

— — — — — — — — — — Wiring diagram WD405

A22 A23 A24 A25 A26 A27

— Wiring diagram WD402 Wiring diagram WD501

A42 A43 A44 A45

— — — MA5501 SW5501 CU9902 — — — SW4222 SE4307 — — SE2704 — — — GPMECU3

— — — Parking brake Parking brake Control unit, fire supression system — — — Single lever control, kick-down Output speed transmission — — Engine rpm, transmission — — — Ground

SE2704 SE4213 SE4307 — — — RE13 FU24

Ground. Engine and transmission sensors

— — — Wiring diagram WD402 Wiring diagram WD405 — — Wiring diagram WD201 — — — Wiring diagram WD302 Wiring diagram WD372 Wiring diagram WD351

— — — Voltage feed

— — — Wiring diagram WD302

—

B2 B3 B4

– – FU51

SE5223

– – – – Ignition-dependent voltage feed to ECU:s and Wiring diagram WD305 TechTool communication socket Axle oil temperature, rear axle Wiring diagram WD405

SE5222

Axle oil temperature, front axle

Wiring diagram WD405

B7 B8

— SW4206

— Gear lever steering column

— Wiring diagram WD401

SW4217

Forward/Reverse, Comfort Drive Control (CDC) Wiring diagram WD601

B10

—

B11 B12 B13

— — SW4217

— — — — Forward/Reverse, Comfort Drive Control (CDC) Wiring diagram WD601

B14

SW4210

Engine brake lever carrier

Wiring diagram WD402

B15 B16

— SW4602 MA4603 —

— Differential lock Differential lock —

— Wiring diagram WD404 Wiring diagram WD404 —

A46 A47 A48 A49 A50 A51 A52 A53 A54 A55 A56 A57 A58

A59 A60 A61 A62

B17

— — — Wiring diagram WD501

—

B18

SW4220

Kick-down CDC

Wiring diagram WD601

B19

SE4202

Transmission oil temperature

Wiring diagram WD404

B20 B21

— SE5203

— Output brake pressure

— Wiring diagram WD501

B22 B23

— SE4219

— Transmission oil pressure

— Wiring diagram WD404

B24

SE5501

Pressure sensor parking brake

Wiring diagram WD501

B25

PWM4213

Forward gear

Wiring diagram WD403

B26

PWM4213

Forward gear

Wiring diagram WD403

B27 B28

— SW4205

B29

PWM4214

— Directional gear column Reverse gear

B30

PWM4214

Reverse gear

B31 B32

— SW4205

B33

PWM4215

— Directional column 1st gear

B34

PWM4215

1st gear

Wiring diagram WD403

B35

SW4206

Gear lever steering column

Wiring diagram WD401

B36

SW4206

Gear lever steering column

Wiring diagram WD401

B37

PWM4216

2nd gear

Wiring diagram WD403

B38

PWM4216

2nd gear

Wiring diagram WD403

B39

SW4205

B40 B41

— PWM4217

Directional column — 3rd gear

B42

PWM4217

3rd gear

Wiring diagram WD403

B43 B44 B45

— — PWM4218

— — 4th gear

— — Wiring diagram WD403

B46

PWM4218

4th gear

Wiring diagram WD403

B47

—

B48 B49 B50 B51

— — — —

gear

Forward/Reverse,

— steering Wiring diagram WD401 Wiring diagram WD403 Wiring diagram WD403

Forward/Reverse,

— steering Wiring diagram WD401 Wiring diagram WD403

gear

Forward/Reverse,

steering Wiring diagram WD401 — Wiring diagram WD403

B52 B53 B54 B55 B56 B57 B58 B59

B60 B61 B62

— — — — SE5203 SE5501 GPMECU3

— — — — Output brake pressure Pressure sensor parking brake Ground

SE5501 SE5222 SE5203 SE5223 SE4219 SE4202 SE4219

Ground. Brake and transmission sensors Axle oil temperature, front axle Output brake pressure Axle oil temperature, rear axle Transmission oil pressure Transmission oil temperature Transmission oil pressure

— RE13 FU24

— Voltage feed

— — — — Wiring diagram WD350 Wiring diagram WD302 Wiring diagram WD372 Wiring diagram WD351 Wiring diagram WD405 Wiring diagram WD351 Wiring diagram WD501 Wiring diagram WD405 Wiring diagram WD404 Wiring diagram WD350 Wiring diagram WD404 — Wiring diagram WD302

HMICU, I/O list In case of electric failure, the information display unit shows “o” for open circuit and “s” for short-circuiting. “–” is shown if input or output is not used. Pin 1

2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

26 27 28 29 30 31 32 33 34 35 36 37 38 39

Component RE3504 FX1001 EEC SW3525 RE3705

Function Interior lights Interior lighting, cab (front) Control unit Step lighting Electrically controlled battery disconnect switch

Wiring diagram Wiring diagram WD333 Wiring diagram WD805

SW3701 FU24 RE13 GPMECU3 RE12 FU51 — SW3801 SW3504 RE07 — — — SW3301 MO3301 — CANH CANL SW2506 CANH CANH CANL SW2506 CANH VP — SW3502 FX1072 FX1073 — IC IC — SE2702 CANH CANL SE3601 SE2702 — — AL3201 R2701 IC

Battery disconnect switch Voltage feed HMICU

Wiring diagram WD337 Wiring diagram WD301 Wiring diagram WD304 Wiring diagram WD304 Wiring diagram WD302

Vehicle control unit 30-feed controlled by HMICU, hold voltage RE13 Voltage feed, HMICU. — Keypad Work lights front

Wiring diagram WD302 Wiring diagram WD305 — Wiring diagram WD322 Wiring diagram WD331

— — — Ignition switch Starter motor — Backbone2 (BB2) Backbone2 (BB2) Regeneration Backbone1 (BB1) Backbone1 (BB1) Backbone1 (BB1) Regeneration Backbone1 (BB1) Tech Tool test connector — High and low beam, headlight flasher

— — — Wiring diagram WD304 Wiring diagram WD306 — Wiring diagram WD321 Wiring diagram WD321 Wiring diagram WD201 Wiring diagram WD320 Wiring diagram WD320 Wiring diagram WD320 Wiring diagram WD201 Wiring diagram WD320 Wiring diagram WD322 — Wiring diagram WD330

— Instrument Cluster Instrument Cluster — Throttle pedal position Backbone2 (BB2) Backbone2 (BB2) Washer fluid level Throttle pedal position — — Alternator Hand throttle Instrument Cluster

— Wiring diagram WD322 Wiring diagram WD322 — Wiring diagram WD202 Wiring diagram WD321 Wiring diagram WD321 Wiring diagram WD801 Wiring diagram WD202 — — Wiring diagram WD306 Wiring diagram WD202 Wiring diagram WD322

40 41 42 43 44 45

49 50 51 52

— SE9104 SE9105 RE3524 — SW3301 FU20 SE8705 SE2702 SE2702 R2701 — SE2303 SW3801 FX1009

— Level, hydraulic oil tank (FX1009) Temperature, hydraulic oil tank (FX1009) Time relay, step lighting — Ignition switch Voltage feed ignition Ambient air temperature sensor Throttle pedal position Throttle pedal position Hand throttle — Fuel level Keypad Hydraulic oil tank

53 54 55 56 57

— — SW3801 SE2702 HMICU

— — Keypad Throttle pedal position Ground

SE2702 R2701 FX1009 SE2303 SE8705

Throttle pedal position Hand throttle Hydraulic oil tank Fuel level Ambient air temperature sensor

FU51 SW3607 LA3601 FU02

Voltage feed, HMICU. Rotating beacon

Wiring diagram WD201 Wiring diagram WD352 Wiring diagram WD802 Wiring diagram WD903 Wiring diagram WD305 Wiring diagram WD324

Voltage feed, HMICU, IC

Wiring diagram WD302

46 47 48

60 61 62

— Wiring diagram WD903 Wiring diagram WD903 Wiring diagram WD337 — Wiring diagram WD304 Wiring diagram WD802 Wiring diagram WD202 Wiring diagram WD202 — Wiring diagram WD201 Wiring diagram WD322 Wiring diagram WD350 Wiring diagram WD903 — — Wiring diagram WD322 Wiring diagram WD202 Wiring diagram WD302 Wiring diagram WD372 Wiring diagram WD202

Hood opening The engine hood is opened with an electric motor located on the left side of the hood. The hood motor MO3611 is operated with switch SW3620 located by the steps to the cab beside the battery disconnector. Voltage feed is via fuse FU75 located inside of switch SW3620. There are no failure diagnostics for the hood motor.

Figure 1 Hood opening See Wiring diagram WD807. Secondary opening Secondary opening of the engine hood takes place by turning with an Allen key size 6 mm on the hood motor's shaft. First remove the protective plate and the plug (6 mm Allen) that covers the hood motor's shaft. Then turn with a ratchet handle or drill until the hood is open.

Figure 2

1. Remove cover to access hood motor.

Figure 3

2. Hood motor shaft.

Hydraulic attachment locking, description The hydraulic attachment bracket is optional equipment, where attachments are locked into place using a hydraulic cylinder (attachment lock). The attachment lock is opened and closed with switch SW9143 located in the cab. Feedback on current attachment lock status, as well as any malfunctions in the electrical circuit, is shown on the operator’s display. Other systems that can affect the attachment lock functionality are:  

Cooling fan, description Braking system, description

General function MA9106 and MA9127 handle closing and opening, respectively, of the attachment lock with pressurized hydraulic oil from the brake circuit, see figure Directional valve for attachment lock and differential lock. For more detailed information, see Hydraulic diagram, complete and Wiring diagram WD904.

Figure 1 Directional valve for attachment lock and differential lock. 1. 2. 3.

MA9106, Attachment lock, closing solenoid MA9127, Attachment lock, opening solenoid Differential lock solenoid

In neutral position (unaffected) the attachment lock valve maintains a limited hydraulic pressure to the lock cylinder, lock position, due to a restricted channel in its control spool, see figure Overview for hydraulic attachment lock. In addition, only solenoid MA9106 for closing the attachment lock is controlled by GPMECU1. MA9127 is controlled directly with switch SW9143.

Figure 2 Overview for hydraulic attachment lock 1. 2. 3. 4.

Solenoid valves for differential lock and attachment lock Hydraulic cylinder, attachment lock Accumulator valve, brake Central valve (with MA5503)

When the engine is started and the switch SW9143 for the attachment bracket is in position "close", the machine’s electronic control requests increased hydraulic pressure for a short time and energizes MA9106 for 120 seconds. If the position of SW9143 changes from "close" to "open" within 120 seconds, the locking sequence will be cancelled and the attachment lock will open since MA9127 is energized. Electronic control Tech Tool parameter P1JKS must be enabled to allow hydraulic attachment lock functionality. A conceptual function diagram of how the machine’s electrical system interacts and exchanges information with other parts of the machine is seen in the figure below.

Figure 3 Conceptual signal diagram for attachment lock functionality. 1 2

3 4 5 6 7

Operator request: – Open or close attachment lock Operator feedback: – Attachment lock opened or locked – Alarms (error) Operator confirmation: – Check attachment lock Machine's electronic system Attachment lock: – Open Attachment lock: – Close Engine: – Engine running – Charge-air temperature

Opening the attachment lock When the catch on switch SW9143 is released and pressed, MA9127 is supplied with voltage and a signal is sent to the HMICU. The HMICU sends a signal to GPMECU1 for brake pressure charging, thus providing increased hydraulic pressure for ten seconds. If the charge-air temperature is higher than 90°C (194°F), no brake pressure charging takes place until the temperature has dropped to below 90°C (194°F), see figure below. For any incorrect signal from the charge-air temperature sensor SE2512, see Inlet and exhaust system, description, the attachment functionality sets the temperature signal to below 90°C (194°F).

Figure 4 Signal diagram for opening the attachment lock. 1

Display: Symbol – Red central warning

2 HMICU GPMECU1 ECM BUS COM SW9143 MA9127 MA5503 FX1007 PWM2602

Display: Message – Attachment lock open Human-machine interface control unit General purpose machine electronic control unit Engine control module Bus communication In position open Opening solenoid Brake pressure, charging for 10 seconds Charge-air temperature, 90°C (197°F) Pump P3, pressure control

The directional valve’s spool is moved and opens the connection between port P2 and port B2 so that hydraulic oil is led out to the cylinder's rod end, (-) side. The oil from the cylinder's piston end, (+) side, is drained via port A2 and port T to the hydraulic oil tank, see Figure 2. When the voltage to MA9127 is cut off, the valve spool returns its to neutral position and no hydraulic oil can pass through the valve. When the attachment lock is opened, a red warning is shown on the operator’s display with message "Attachment lock open". Closing the attachment lock When switch SW9143 is moved to position "close", a signal is sent to GPMECU1 via the HMICU. Subsequently, GPMECU1 energizes closing solenoid MA9106. When MA9106 is energized, GPMECU1 requests brake pressure charging, providing an increased hydraulic pressure for ten seconds. If the charge-air temperature is higher than 90°C (194°F), no brake pressure charging takes place until the temperature has dropped to below 90°C (194°F), see figure below.

Figure 5 Signal diagram for closing the attachment lock. 1 2 HMICU GPMECU1 ECM BUS COM SW9143 MA9106 MA5503 FX1007

Display: Symbol – Yellow central warning Display: Message – Check attachment lock and confirm Human-machine interface control unit General purpose machine electronic control unit Engine control module Bus communication In position close Closing solenoid (energized for 30 seconds) Brake pressure, charging for 10 seconds Charge-air temperature, 90°C (197°F)

PWM2602

Pump P3, pressure control

The directional valve's spool is moved and pressurized hydraulic oil is led to the cylinder's piston end, (+) sides, and oil is drained to tank on the cylinder’s piston rod-end, (-) side. When a request for closing the attachment lock reaches the HMICU, a yellow warning is shown with message "Check attachment lock and confirm". When locking has been confirmed it shall be acknowledged with the ESC-key on the keypad. When the voltage to MA9106 is cut off, the valve spool returns to its neutral position and no hydraulic oil can pass through the valve. Hydraulic safety features For more information, see Cooling fan, description, Braking system, description and Safety when working on hydraulic systems. Parameters Relevant parameters for attachment lock functionality. Parameter (code) P1JKS

Setting Attachment Bracket Installed

Supplementary information   

Braking system, description Central valve, description Hydraulic diagram, complete

Function check 

Tech Tool op. 92402–3 Attachment lock, test

Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab. Component MA9106 MA9127

See MA9106, description and measuring See MA9127, description and measuring

Hydraulic components, cleanliness when handling WARNING Hot hydraulic oil and hydraulic oil under pressure may result in severe personal injuries

NOTICE It is very important to keep the hydraulic system free from any impurities, as these can cause abnormal wear and may lead to expensive downtime. Greatest possible cleanliness should be maintained during all handling of hydraulic components and hydraulic oil. NOTE! A vacuum pump should be used for work on the hydraulic system in order to avoid oil spills.

Hydraulic oil tank, description

Figure 1 Hydraulic tank 1. 2. 3. 4.

Filter housing Filter insert Level glass SE9101, sensor, hydraulic oil level SE9102, sensor, hydraulic oil temperature

The hydraulic oil tank is common to the whole hydraulic system. The tank is provided with a return oil filter with magnetic rod. Air is vented through a breather filter. In the hydraulic oil tank there is a sensor (FX1009) that monitors the hydraulic oil level and the hydraulic oil temperature.

Hydraulic pump flow regulation, description The machine's hydraulic oil pumps have variable displacement and are controlled electrically. Flow control of hydraulic pump P2 The flow control of pump P2 is electrically controlled with PWM9133, where the purpose is to limit the hydraulic oil flow to avoid sudden engine stops. P2, standby pressure The pump begins to rotate and deliver a flow immediately when the engine is started. The pump's displacement is maximal at start due to the spring force acting on the yoke. As the oil flow increases, the oil pressure builds up and affects the flow compensator’s spool, which then counteracts the spring force. As the yoke’s spring force is overcome, the flow compensator’s spool changes its position so that a connection opens to the pump's displacement piston. The displacement piston moves to the right and acts on the pump's yoke, which reduces the oil flow but obtains and maintains the system’s standby pressure, see figure below.

Figure 1 P2, standby pressure Orange Green 1 2 3

Standby pressure Without pressure (tank) Flow compensator Pressure compensator Displacement piston

P2, working pressure When any hydraulic function is used, the LS-pressure acts proportionally on the spring side of the flow compensator and tries to counteract the oil pressure from the pump on the opposite side. Before correct pressure has been reached, the displacement piston that affects the yoke is drained and the pump displacement increases since pump P2 supplies a higher oil flow. When correct LSpressure is obtained, pump pressure will affect the right side of the displacement piston. Subsequently the pump displacement and the oil flow decrease at the same time as the pressure is maintained.

Figure 2 P2, working pressure Red Pink 1 2 3

Working pressure LS–pressure Flow compensator Pressure compensator Displacement piston

P2, maximum pressure When a hydraulic function reaches its end-position, system pressure will increase and counteract the pressure compensator spool’s spring. As the spring force is counteracted, its spool moves to the right where a channel opens, which allows pump pressure to act on the displacement piston, limiting the pump’s maximum pressure. The oil displacement of pump P2 decreases while maintaining maximum system pressure as long as the lever is held in the same position.

Figure 3 P2, maximum pressure. Green Red Pink 1 2 3

Without pressure (tank) Working pressure LS–pressure Flow compensator Pressure compensator Displacement piston

P2, power-controlled flow limitation GPMECU1 supplies current to PWM9133 when the engine speed is low and the engine load is high in order to reduce the hydraulic pressure provided by pump P2. When energized the PWM-controlled spool moves to the left, ensuring that the displacement piston lowers the pump’s displacement and subsequently removes the hydraulic load from the engine.

Figure 4 P2 controlled by energized PWM9133 Red Green Pink 1 2 3

Working pressure Pressureless LS–pressure Flow compensator Pressure compensator Displacement piston

The flow limitation function’s correlation with the machine signals is shown in the signal diagram in the figure below.

Figure 5 Signal diagram for flow limitation control of P2 (PWM9133) 1 2 3 GPMECU1 GPMECU3 HMICU ECM BUS COM SE9119 SE2702 SE2701 FX1007 PWM9133

Current gear Engine running Barometric pressure General Purpose Machine Electronic Control Unit 1 General Purpose Machine Electronic Control Unit 3 Human Machine Interface Control Unit Engine Control Module Bus communication Pressure, load-sensing Accelerator pedal Engine speed (rpm) Charge-air temperature Electrically controlled hydraulic pump P2

If any input error is detected for the electric flow control of pump P2, then the flow limitation function is disabled. P2, flow limitation – On The flow limitation is activated as the LS-pressure is higher than 10 MPa (100 bar, 1,450 psi) and the engine speed is lower than 1,300 rpm. When the limitation has been enabled it will remain activated for as long as the LS-pressure is higher than 4 MPa (40 bar, 580 psi), see figure below. Depending on the input values, see figure above, the flow limitation can vary as long as the conditions noted below are fulfilled, see figure below.

Figure 6 Conditions for initializing and maintaining flow limitation. 1 2 3 4 5 6 7

Machine’s electrical system LS-pressure > 10 MPa (100 bar, 1,450 psi) Engine speed < 1,300 rpm Flow limitation, START LS-pressure > 4 MPa (40 bar, 570 psi) Engine speed < 1,300 rpm Flow limitation, ON

P2, flow limitation – Off Pump flow limitation will be deactivated when the LS-pressure drops below 4 MPa (40 bar, 570 psi) or when the engine speed is higher than 1,300 rpm, see figure below.

Figure 7 Conditions for deactivating flow limitation 1 2 3

Machine’s electrical system LS-pressure < 4 MPa (40 bar, 570 psi) or engine speed > 1,300 rpm Flow limitation, OFF

Flow control of hydraulic pump P3 Pump displacement for pump P3 is controlled electrically with PWM2602, via GPMECU1, together with its compensator spool, see figure below.

Figure 8 Hydraulic diagram for P3 flow control. 1 2 3 GPMECU1

PWM2602 and max. pressure limiting valve Displacement piston Compensator spool General Purpose Machine Electronic Control Unit 1

Under normal conditions the output current is controlled by GPMECU1, where minimum pump displacement is obtained at a 500 mA current to PWM2602. Any higher current level will not decrease pump displacement any more and vice versa, subsequently no current output from GPMECU1 will set maximum pump displacement. The purpose of maximum displacement, where no current is supplied to PWM2602, is to make sure that sufficient oil flow is delivered to the brakes and to the fan function in case of electrical failure, see Braking system, description and Cooling fan, description. The regulation control for pump P3 is described in the following four steps according to the hydraulic diagram in the figure above, with a hydraulic motor connected. P3, maximum displacement The PWM-valve has no or low current and is completely closed to tank. This means that the compensator's spool is acted on by the same pressure on both end surfaces and moves to the right due to the spring force. Subsequently, the left side of the displacement piston drains, which means that the angle of the pump's yoke increases. P3, controlled state To control the pump's oil flow, the PWM-valve is supplied with current to drain some of the flow to tank. Due to the restriction R2 and the PWM-valve draining to tank, the pressure is reduced on the compensator spool's spring side and the spool moves to the left. The displacement piston is affected on its left side by oil entering via the compensator's spool and on the right side by the pressure from the pump circuit. The angle of the pump's yoke is balanced so that the intended flow is reached by increasing and decreasing the current to PWM2602. The PWM-valve needs a minimum specified standby pressure to be able to affect the compensator spool. Note that if the standby pressure is set too low, there may be problems with starting this regulation control function. P3, minimum displacement To obtain minimum displacement, PWM2602 is supplied with max current from GPMECU1. All oil that passes via R2 is drained to tank and the compensator's spool moves to the left. The displacement piston's left end surface is affected by the same pressure as there is in the pump circuit and on the displacement piston's right end surface. Since the spool’s left cross-sectional area is larger than its right side, it will move to the right, and thus the pump’s displacement decreases. The purpose of restriction R1 is to decrease pressure that is too high so that the compensator's spool maintains continuous control of the pump’s displacement piston. P3, maximum pressure

PWM-valve PWM2602 has a built-in pressure limiting function. Maximum pump pressure is controlled via the PWM-valve's spring force and the compensator spool’s set spring tension. The pump circuit's pressure acts on the spring via the pilot line and, when maximum pressure has been obtained, the PWM-valve drains to tank. The compensator spool moves to the left, which means that the displacement piston is affected and angles down the pump's yoke, thus maintaining maximum pressure in the circuit. Parameters Relevant parameters for hydraulic pump flow control's function Parameter (code) -

Setting -

Supplementary information   

Hydraulic pump (P2), specifications Hydraulic pump (P3), specifications Hydraulic diagram, complete

Function check 

Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab.

Hydraulic pumps, description Pump 2

Figure 1 Pump 2 1. 2.

Flow compensator Max. pressure regulator

Figure 2 Pump P2 control 1. 2. 3.

Flow regulator Max. pressure regulator Displacement piston

Pump 2 is an axial piston pump with variable displacement. Pump 2 supplies oil to the steering system, working hydraulics, and the

servo system. Secondarily P2 also supplies oil to the brake system. Pump 3

Figure 3 Compensator housing 1. 2. 3. 4. 5.

Flow compensator slide Restriction Adjustment, standby pressure Adjustment, max. pressure PWM-slide

Figure 4 Pump 3 control 1. 2.

Flow regulator PWM-valve

Pump 3 is an axial piston pump with variable displacement and PWM-controlled pressure control. Pump 3 supplies oil to the fan and brake charging.

Hydraulic transmission calibration, description The main purpose of transmission calibration is to secure good gearshifting comfort and to eliminate unwanted slipping of the clutches, which could damage the clutch discs. The calibration adapts the ECU to the hardware in the transmission. Therefore it is necessary to perform a calibration in the following cases:     

Replaced transmission Replaced components in or on the transmission that control the clutches Dismantling and reassembling of clutches, even without replacement of any parts Replacement of GPMECU3 Replacement or repair of transmission cable harness

A calibration should always be performed in case of unsatisfactory gearshifting quality. All transmission-related error codes must be solved before calibration. Components Electrical components that are involved in calibration of the transmission.

Figure 1

Components ID ECM

Function Engine control module

ID GPMECU3

SE2701 SE4202 SE4213 SE5203 SE5501 SW4205 SW4206

Engine speed (crankshaft) Transmission oil temperature Converter turbine speed Output brake pressure Parking brake pressure Directional gear selector Gear lever steering column

PWM4213 PWM4214 PWM4215 PWM4216 PWM4217 PWM4218

Function General Purpose Machine Electronic Control Unit 3 Clutch F solenoid valve Clutch R solenoid valve Clutch 1 solenoid valve Clutch 2 solenoid valve Clutch 3 solenoid valve Clutch 4 solenoid valve

Software Clutch calibration The transmission calibration is based on the interaction between machine software functionality and a user interface displayed by Tech Tool. The calibration task is to measure the fill time and the spring load pressure for each clutch. Fill time is the time that it takes to pressurize the backside of the clutch piston and move it to the point where the friction discs come into contact with the steel discs. Spring load pressure is the pressure needed to compress the clutch return springs to the point where the clutch starts to generate a predefined torque.

To be able to find the values for fill time and spring load pressure for each clutch, the clutch is engaged repeatedly until the best settings are found. The settings are found by controlling the clutch's PWM-valve with differently shaped current curves until the desired curve for the turbine speed is reached. To achieve the turbine speed reaction, another clutch (F or 2) is fully engaged during the clutch calibration.

Figure 2

Clutch F/1 1. 2. 3. 4.

Springs Friction discs Steel discs Piston

Calibration errors During the calibration procedure the machine’s software function monitors the components presented in the figure “components”. It monitors component malfunctions, function errors/problems, and deviations of the preconditions for running the calibration. Errors related to function or precondition are not presented or stored in the HMICU. They are only presented in Tech Tool. These malfunctions are listed with recommended action in: Error codes when calibrating. Replacement values If a malfunction should occur with regards to the fill time or spring load pressure for a clutch, then the corresponding clutch parameters will be programmed with replacement values. These values will be the min. or max. calibration value in combination with the previously calibrated value. That is, min. or max. fill time in combination with the previously calibrated spring load pressure. This strategy will result in the best possible gearshifting comfort until the malfunction is corrected. For min. and max. calibration values (replacement values), see: Transmission, specifications. Adaptive parameter reset When the calibration is finished, a reset of the adaptive parameter is done. This reset causes the machine software to restart the calculation of the overlap time between speed gears that always occurs during a gearshift. Supplementary information Function check Transmission, function check Parameters Relevant parameters for transmission calibration are P1JO0 and P1JOQ — P1JOZ for more information see: Software parameters,

description. Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab.

Hydraulic transmission, description The transmission is driven by the engine. The transmission transmits the torque via the torque converter and clutch shafts as well as output shafts to the front and rear propeller shafts. The gears are in constant mesh in the transmission. The disc packs on the clutch shafts are applied with oil pressure for the different gears. The transmission has a closed oil system. Transmission oil flow

Figure 1 Transmission oil flow Red Blue Yellow Green

Main pressure Torque converter pressure Lubrication pressure Return oil

1. Engine 2. Main pressure valve 3. Torque converter pressure valve 4. Lubrication oil valve 5. Torque converter 6. Oil cooler 7. SE2704 Engine speed sensor 8. SE4307 Output speed sensor

9. PWM-valve, 2nd 10. PWM-valve, Forward 11. PWM-valve, Reverse 12. PWM-valve, 4th 13. Safety valve, filter 14. Pump 15. Oil filter 16. SE4202 Temperature sensor

Transmission oil pump Before the oil reaches the gear selector valve, the pump forces it through the filter.

17. Sump with suction strainer 18. SE4219 Main pressure sensor 19. Rear axle 20. SE4213 Turbine speed sensor 21. PWM-valve, 3rd 22. Front axle 23. PWM-valve, 1st

Oil filter The oil filter is provided with a bypass function which will ensure oil to the transmission even if the filter is clogged. When the differential pressure across the filter reaches a trigger level the machine detects and reports “clogged filter”. Gear selector valve The gear selector valve for the transmission contains the PWM-valves responsible for the actual gearshifting operation, and the main pressure valve. For more information, see: Transmission, component position PWM-valve The current applied to the solenoid of the PWM-valve determines the pressure applied to the corresponding clutch. The higher the current, the higher the pressure to the clutch.

Figure 2 PWM-valve A. B. C.

Main pressure Output pressure to clutch Tank return

Heat exchanger The transmission has a heat exchanger for cooling or warming its oil. In the heat exchanger the oil and the coolant are pumped in opposite directions to increase heat exchange performance. The coolant passes the transmission's heat exchanger after it has been cooled in the radiator and then returns to the engine by way of the pump’s suction side.

Figure 3 Heat exchanger 1.

Heat exchanger

Clutch shafts When a gear has been selected, GPMECU3 sends out a PWM-signal to the selected gear solenoid and the oil flow is sent out to the relevant clutch. When the clutch pressure overcomes the spring force, the friction discs and steel discs are pressed together. The clutch will lock the drum and the gear with the shaft When any of these components for gear selection is affected, removed, or replaced, then a transmission calibration needs to be performed in order to secure high-quality gearshifting. For more information, see: Hydraulic transmission calibration, description

Figure 4 Clutch shaft 1. 2. 3. 4. 5. 6. 7.

Lubrication channel Cavity Piston Hub Gear Drum Steel plate

8. 9. 10.

Friction disc Spring Roller bearing

At deactivation, the PWM-signal is cut off and the clutch pressure is drained through the solenoid valve passing via the gear selector valve and back to the sump. Lubrication From the main pressure valve some of the oil is led to the torque converter, continuing to the heat exchanger and finally to the clutch shafts for lubrication. There is a lubrication oil pressure valve to safeguard the lubrication oil pressure, in case of too high pressure the surplus is led to tank.

Figure 5 Lubrication 1. 2.

Lubrication oil valve Heat exchanger

Torque converter The torque converter is a hydraulic clutch consisting of a pump rotor connected to the engine's flywheel, a turbine rotor connected to the input shaft in the transmission, and a stator. The pump rotor rotates with the engine's rpm and pumps the oil to the turbine rotor, which wants to rotate with the pump rotor. The stator’s job is to redirect the fluid returning from the turbine rotor before it strikes the pump rotor again, giving the impeller an added boost or torque. This will dramatically increase the efficiency of the torque converter and multiply the torque generated by the engine.

Figure 6 Torque converter 1. 2. 3. 4. 5.

Incoming power from engine Stator Pump rotor Turbine rotor Transmission input shaft

Software APS

The gearshifting mode selector, APS (Automatic Power Shift), controls gearshifting based on the current engine speed, output speed, selection of directional gear, speed gear, kick-down, and engine braking. The APS selects a suitable gear and when shifting should take place in order to protect the transmission. With the mode selector the operator can select different gearshifting programs to adapt to the corresponding operating style. The mode selection of the APS is made on the display

Access the transmission section using the keypad

2. 3.

Using the navigation arrows, look for the APS settings and press Enter The APS mode select will be shown.

MODE SELECT ○ Light ○ Medium ○ Heavy ● Auto ○ Service The following applies to each APS-mode: Light Medium Heavy Auto Service

The machine shifts automatically at low engine speed and at low travel speed. The machine shifts automatically at higher engine speed than in position (mode) Light. The machine shifts automatically at higher engine speed and travel speed than in position (mode) Medium. The machine shifts automatically and selects gearshifting program in order to achieve best comfort and economy. The gears are shifted manually

For more information, see: Automatic shifting (APS). FAPS The machine has a function called Fully Automatic PowerShift, FAPS. This function is activated or deactivated with switch SW4211 located on the cab pillar’s panel.

Figure 7 SW4211 When FAPS is activated:   

There is automatic shifting 1-4. Transmission can skip gears for fast speed change. Shifting to 1st gear does not take place when brakes are applied.

When FAPS is deactivated:    

There is automatic shifting 2-4. Cannot skip gears during fast downshifting, always 4-3-2-1. Downshift to 1st is automatic (protective downshift) in case of high engine rpm and only in forward. Manual downshifting is also possible using the kick-down buttons. Protective downshift to 1st gear takes place to protect the transmission. Protective downshift to 1st does not take place when

braking the machine. For the effects on the Boom Suspension System (BSS), see:Boom Suspension System, description Engine braking/downshifting Protective function. Engine brake is activated with SW4210. When activating the engine brake, downshifting takes place one step at a time, but not to 1st gear. If SW4210 is held in, upshifting can be prevented until the button is let up or the protective function intervenes and performs an upshift. During engine braking and the engine speed increases above 1,300 rpm, the cooling fan speed increases to max. rpm and the hydraulic pump brakes the transmission (Auxiliary brake).

Figure 8 Lever carrier, electric servo 1.

SW4210, Engine brake

In order to avoid higher rpm than recommended, the transmission has overspeed protection which results in automatic upshifting to the next gear when the corresponding machine speed is exceeded. Warning for overspeeding transmission is shown on the display. 

The machine will also perform a protective upshifting when the engine speed exceeds approx. 2,600 rpm.

Controlling slipping of clutches in transmission Protective function. The transmission has the following sensors for control of slipping: 1. 2.

SE4213 – Frequency sensor, turbine speed SE4307 —Frequency sensor, transmission/output speed/travel speed

Information from these sensors enables control unit GPMECU3 to register if there is a clutch slipping in the transmission. In case of slipping, GPMECU3 will increase the current to the PWM-valve, so the clutch pressure is increased in order to stop slipping. If slipping remains, the operator will be informed by a warning text on the information display unit, and if slipping lasts longer than 0.5 second, the transmission protection will reduce the engine speed significantly. Transmission disengagement Protective function. The function is activated on the machine display.

Access the transmission section using the keypad.

2. 3.

Using the navigation arrows to look for the transmission disengagement The disengagement mode select will be shown on display

and press Enter.

MODE SELECT ● Off ○1 ○2 ○3 ○4 Transmission disengagement means that, when the brakes are applied and the function is activated, the transmission is shifted to neutral gear. This takes place when all the following conditions are met: 1. 2. 3.

Selected output brake pressure is exceeded Forward 1st–3rd or Reverse 1st–3rd gear is activated Speed is lower than set value

Speed is preset to 3 km/h but it can be changed with Tech Tool, parameter P1KBR. There are four levels for output brake pressure that can be selected. These four pressure levels can also be changed with Tech Tool parameters P1KBE — P1KBH. For more details, see: Software parameters, description. Speed limitation There are three factors that can limit the speed of the machine: 1. 2. 3.

Legal speed limit Design speed limit CDC speed limit

The lowest of the limits above will govern the speed limitation. The legal speed limit is set by the value of parameter P1KLM, and the CDC speed limit by parameter P1KLN. The CDC speed limit is only considered if the function is installed and activated. Transmission oil pressure For protection, the transmission has three alarm levels. For more details, see: Hydraulic transmission, specifications. Transmission oil temperature The transmission also considers two temperature alarm levels. If the transmission oil temperature increases above the highest alarm level, the transmission protection will reduce the engine speed significantly. For more details, see: Hydraulic transmission, specifications. Gears selectors, priority Priority among the gear selectors means that if a gear selector with a higher priority than the active gear selector is activated, the gear selector with the lower priority is deactivated (1 is highest). 1. 2. 3.

Gear selector, steering column Gear selector, CDC Gear selector, lever carrier

Supplementary information Software parameters, description Tech Tool, operations Drivetrain, component location Transmission, component position Transmission, specifications Hydraulic transmission calibration, description Hydraulic diagram transmission Function check Transmission, function check Hydraulic transmission, checking oil pressure Parameters Code P1KLM P1KLN P1KBE

Description Selection of maximum speed to fulfil legal requirements. Selection of maximum speed when CDC is installed and activated. The brake pressure at which the transmission disengagement is activated if the first transmission disengagement setting is used.

P1KBF P1KBG P1KBH P1KBR

The brake pressure at which the transmission disengagement is activated if the second transmission disengagement setting is used. The brake pressure at which the transmission disengagement is activated if the third transmission disengagement setting is used. The brake pressure at which the transmission disengagement is activated if the fourth transmission disengagement setting is used. Speed limit up to which it is possible to use the transmission disengagement function.

Summary Power transmission takes place using the internal torque converter and a number of clutches and shafts inside the transmission. The gear selector valve, together with the control unit, are responsible for the correct electrohydraulic combinations in order to fulfil each gear selection. The transmission has a heat exchanger that is connected to the main engine cooling circuit to warm or cool the transmission oil. The transmission considers some protective functions like overspeed protection, transmission disengagement, engine brake downshifting, and control of clutch slipping. With regards to alarms, the transmission has 2 alarm levels for temperature and 3 alarm levels for pressure. Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab.

Information display, general

Figure 1 Instrument panel 1 2

Keypad Display unit

Figure 2 Information panel with display unit

Figure 3 Keypad The information panel provides the operator with information, messages, warnings, and alarms. With the keypad, the operator can select group/function from which to read information. The keypad is also used to make settings and enter number values. The information panel and keypad are located on the instrument panel. The information panel is connected to the HMICU (Human Machine Interface Control Unit). When the machine is started, the latest figure is shown from the time that the machine was turned off. The information can be adapted to the operator by selecting language and display format for units, time, and date. Information organization The information in the information panel is built up in a number of groups/functions:   

Initial display Operating information Engine

       

Transmission Hydraulics Axles/Brakes Electrical system Vehicle information Vehicle messages Service Setup

For detailed information, see description of each group in Operator’s Manual. Changing display screen Move between groups/functions with the function keys on the keypad. When changing group/function, you always arrive at the top figure in each function group. Return to the figure for “operating information” takes place with the ESC-key or automatically when machine speed is over 20 km/h (12 mph). Keypad The following can be performed with the keypad:

Figure 4 Keypad     

Select group Scroll within group Activate/deactivate functions Reset and acknowledge Setup (settings)

The keys' function are also described in the following table. Certain keys also correspond to a digit which is shown on the key's lower right corner. The number values are used, e.g., when setting date and entering PIN-code for theft protection. The key SELECT malfunctions. The key

is used to, for example make selections, acknowledge, and to get detailed information about any

is used to return or cancel.

1 Return

Engine

Scroll up

Axles

Hydraulic system

Vehicle information SETUP

Transmission

Electrical system

Scroll down SELECT

Vehicle messages

Confirm

Service

Cycle information

Setup (settings)

Service mode The information panel has a function called Service mode. With active Service mode it is possible to access additional or alternative information, for example numerical values instead of bars and part numbers for software. Service mode also has additional functions, for example simultaneous acknowledgement of all alarms. The following conditions must be fulfilled to activate Service mode:   

Parking brake applied Service key pressed in for more than 3 seconds Approved message “Enter Service mode” with SELECT-key within 10 seconds.

When Service mode is active the symbol Service-key for at least 3 seconds.

is shown in the lower field in the operating display. To leave Service mode, press in the

The functions for Service mode are described further under each group. Warnings and alarms Warnings and alarms from the machine are obtained through a combination of central warning, buzzer, and messages in the information panel. For further information about central warning, see Operator’s Manual. Messages about alarms in the information panel are either instructional or informative. In case of serious malfunction, both instructional and informative messages are obtained as follows:  

First the instructional message is obtained, for example Stop vehicle or Turn Off Engine. After the instruction has been performed, the informative message is obtained, for example Low oil level engine.

WARNING Do not ignore the alarm and continue to operate the machine! Safely shut down the machine. Inspect and repair the fault. Failure to comply could result in injury! For further information about alarms, see Operator’s Manual.

Information display, service mode Service (Service mode) Next service Central lubrication Test

Next service Resid. time Interval Confirm service

125 h 250 h No

Central lubrication Interval

Normal

Test Brake test Brake test log Sound test Pr. test fan pump

Off Off Off Off

Under the menu Service (Service mode) in the information panel, there are the following information and tests. To activate Service mode, press and hold service symbol key for four seconds. Select menu with arrow key, press SELECT. Conditions for activating Service mode, see Information display, general. To return to previous figure, press [ESC]. Next service Resid. time: Time to next service. Interval: Shows next type of service interval (125, 250, 500, 1000, 2000 hours) Confirm: Press SELECT to confirm performed service. No will switch to Yes for a few seconds and then reverts to showing No. Service is now confirmed. NOTE! Alarm for service is generated 8 hours before the end of the interval. Service can only be acknowledged during these 8 hours. If the 8 hour interval passes without acknowledgement of service, the alarm for service is removed. Central lubrication Interval: Shows selected interval (Light / Normal / Heavy). To change setting, press SELECT. Make selection with the arrow keys and press SELECT to confirm the selection. Test Make test selection with the arrow keys.

Information XX km/h Accelerate over 20 km/h

close: Information XX km/h Brake to standstill close: Brake test Retardation

x m/s²

Pressure

xx bar Accelerate to start new test close: Information

Brake test failed

Brake test log 1:

xx bar xx m/s²

xx bar xx m/s² close:

Brake test: Press SELECT. 1. 2. 3.

Accelerate over 20 km/h Brake to standstill Read off the test result: Retardation and Pressure.

If the brake test failed, "Brake test failed" is shown for 3 seconds. (Retardation > 8 m/s²) To perform new test: Accelerate to start new test To return to previous figure, press ESC. Brake test log: Press SELECT. Memory of retardation for the last 3 brake applications. Memory of output brake pressure for the last 3 brake applications. To return to previous figure, press ESC. Sound test: Press SELECT. Off changes to On and obtains a cooling fan speed that is 70% max. engine rpm. To cancel the test, press SELECT.

Pr. test fan pump Engine rpm Fan rpm

rpm rpm close:

I/O-List HMIECU GPMECU1

GPMECU2 GPMECU3 I/O-List

Pr. test fan pump: Press SELECT and the figure changes to the figure with rpm. To return to previous figure, press ESC. To perform pressure test, see Hydraulic pump P3, checking function. I/O-List

Select control unit and press SELECT.    

HMICU = Human Machine Interface Control Unit GPMECU1 = General Purpose Machine Electronic Control Unit 1 GPMECU2 = General Purpose Machine Electronic Control Unit 2 GPMECU3 = General Purpose Machine Electronic Control Unit 3

For more information contact your local product support.

Inlet and exhaust system, component location

Figure 1

1. Charge air cooler 2. Charge air cooler, outlet temperature sensor, SE2512 3. Inlet air temperature and air cleaner pressure sensor, FX1008 (SE2501, SE2502) 4. Air cleaner 5. Exhaust gas pressure sensor before turbocharger, SE2511 6. Inlet manifold temperature and pressure sensor, FX1007

8. Engine control module, ECM 9. Inlet throttle 10. Preheater, HE2501 11. Turbocharger 12. Exhaust manifold 13. Inlet manifold

(SE2507, SE2508) 7. Aftertreatment control module, ACM

Inlet and exhaust system, description Introduction The engine takes in clean air through the inlet system. When the fuel and the inlet air combust inside the engine, the exhaust is led out from the engine through the exhaust system. Included in the inlet and exhaust systems, there are subsystems such as the exhaust aftertreatment system (EATS), exhaust gas recirculation system (EGR) and crankcase ventilation. For information on the subsystems, see:   

Crankcase ventilation, description Exhaust Aftertreatment System, description Exhaust Gas Recirculation (EGR), description

Function diagram

Figure 1 Inlet and exhaust system ECM = Engine control module Blue = Inlet air

Red = Exhausts Yellow = Coolant Brown = Engine oil Black dashed = Wiring A = to Exhaust aftertreatment system 1. Inlet throttle 2. EGR temperature sensor, SE2516 3. EGR differential pressure sensor, SE2515 4. EGR venturi tube 5. Diesel engine 6. EGR cooler 7. EGR control valve and actuator 8. Charge air cooler 9. Charge air cooler, outlet temperature sensor, SE2512

The inlet air is drawn in by the turbocharger through the air cleaner. Then the charge air is led to the charge air cooler, where it is cooled. The air then passes the inlet throttle and meets the recirculated exhaust (EGR) in the mixing chamber. For information on the EGR system, see Exhaust Gas Recirculation (EGR), description. From the mixing chamber, the mixture of EGR and inlet air is led via the preheating coil into the inlet manifold and on to the cylinders. After combustion, the exhaust is led to the exhaust manifold. Some of the exhaust is recirculated (EGR) and mixed with inlet air in the mixing chamber, and the rest of the exhaust is led through the turbocharger and then cleaned in the exhaust aftertreatment system. For information on the exhaust aftertreatment system, see Exhaust Aftertreatment System, description. Air cleaner

Figure 2 Air cleaner It is important that the air drawn into the engine is free from impurities. The air filter insert consists of a folded filter paper which is protected by a mesh. Turbocharger

Figure 3 Turbocharger with wastegate valve Blue = air Red = exhausts 1. 2. 3.

Turbine housing Wastegate valve Compressor rotor housing

The function of the turbocharger is to compress air and press it into the engine cylinders. The turbocharger is driven by the exhaust that passes through the turbine housing on its way out into the exhaust system. The exhaust flow causes the turbine rotor in the turbine housing to rotate. The compressor rotor is mounted on the same shaft as the turbine rotor. The compressor rotor is located in a housing which is connected between the air cleaner and the charge air cooler. When the compressor rotor turns, air is drawn from the air cleaner. The air is compressed and forced into the engine cylinders via the charge air cooler. The turbocharger has force feed lubrication from the engine oil system. For more information, see Lubrication system, description. Turbocharging increases the temperature of the air so that the compressed air is cooled before entering the inlet manifold. Wastegate The turbocharger is equipped with a wastegate valve, in the form of a pneumatic actuator connected via a rod to a valve unit mounted inside the turbine housing. The wastegate valve is controlled by the charge air pressure. It lets a small amount of the exhaust to by-pass the turbine wheel at high engine speeds (high charge air pressure). This allows the turbo to limit its maximum charge air output. Charge air cooler The charge air cooler is an air to air cooler and reduces the temperature of the air after it has passed the turbocharger. This reduces the volume of the air so that more air (oxygen) can be pressed into the cylinders. Inlet throttle

Figure 4

Inlet throttle 1.

Throttle disc

The inlet throttle is a simple flap valve controlled by the ECM. The inlet throttle is used during moving and parked regeneration to make the engine work harder, which creates more heat in the exhausts. This enables regeneration of the aftertreatment system. For more information, see Exhaust Aftertreatment System, description. The inlet throttle is also used for driving the EGR flow. It reduces the pressure in the inlet manifold so that it is lower than the back pressure in the exhaust manifold, thus creating a pressure difference. For more information, see Exhaust Gas Recirculation (EGR), description. Mixing chamber Cooled recirculated exhaust (EGR) meets the inlet air from the charge air cooler in the mixing chamber. For more information, see Exhaust Gas Recirculation (EGR), description. From here the mixture flows through the inlet manifold into the engine combustion chambers. The most important function of the mixing chamber is to facilitate equal EGR distribution to each cylinder. Preheater[1]

Figure 5 Preheater The purpose of the preheating coil is to heat the air in the inlet manifold before the engine is started. This heated air eases engine start and reduces white smoke in cold starts. The preheater is heated electrically and consists of two, or more, heater coils through which the air flows. The heater is engaged when the operator has turned the start key to position 1 and if the engine coolant temperature and the ambient temperature is below a set limit. Preheating ends when the engine starts. Extra preheating, so called postheating, begins after engine start if the temperature requires it. The preheating and postheating times are controlled by the ECM and are dependent on the coolant temperature. For more information on when heating is activated, see Inlet and exhaust system, specification. Inlet and exhaust manifold Each cylinder has a separate inlet channel and a separate exhaust channel on the same side of the cylinder head. The inlet manifold is mounted from above, supplying air and EGR gas vertically into each cylinder. Gaskets are used to prevent leakage between each cylinder and the inlet manifold. The exhaust manifold is mounted under the inlet manifold, receiving exhaust horizontally. The exhaust manifold covers the cylinder exhaust outlets. Gaskets are used to prevent exhaust leakage between the cylinder head and the exhaust manifold. The turbocharger and the EGR cooler are connected to the exhaust manifold. Summary The inlet air is drawn in by the turbocharger through the air cleaner. Then the charge air is cooled in the charge air cooler before it is forced through the inlet throttle. Some of the exhaust is recirculated back into the engine, through the EGR system. The inlet air is mixed with the EGR gas in the mixing chamber. The preheater is used when the inlet air needs to be heated. The exhaust leaves the exhaust manifold and then drives the turbocharger. The exhaust is then led to the exhaust aftertreatment system to reduce particulate matters and NOx. Parameters 

There are no parameters for this function.

Complementary information   

Tech Tool, operations Inlet and exhaust system, component location Inlet and exhaust system, specification

Function check  

Tech Tool operation 28407-3 Sensor values, monitoring Tech Tool operation 25001-3 Preheater, test

Diagnostics Detailed information regarding appropriate warnings and error codes for the components can be found under the Diagnostics tab in PROSIS. [1]Not available for all applications

Intermittent wiper and washer Use Tech Tool test 36385-3 Windscreen wiper and washer, test to test the functions. See Wiring diagram WD801. Interval wiper front windshield Interval wiper is engaged by turning the control SW3602 to interval position. Wiper MO3602 performs a sweep (wiping movement) after which it rests for 7 seconds before performing another sweep. The sequence is repeated until he control is turned to position 0. The wiper MO3602 is controlled via relay RE15. Setting time interval The time interval (5—60 seconds) can be set using SW3602 as follows: First turn the control to interval position and let the wipers operate for awhile, then turn the control to position 0 and wait for the time that is desired as the new time interval, turn the control back to interval position. When the engine is turned off by turning start key to position 0 the time interval reverts to the basic setting of 7 seconds.

Figure 1 SW3602 NOTE! Time between sweeps may not be shorter than 5 seconds or longer than 25 seconds. If attempts are made to set the time between sweeps to less than 5 seconds, the time interval will be 5 seconds. If attempts are made to set the time between sweeps to longer than 60 seconds, no time setting will take place and instead the previous time interval will apply. Washing front windshield Button SW3608 pressed in (rocker switch) = Windshield washer with wiping until the button is let out. Wiping continues 5 seconds after finished washing. Washer pump MO3601 is not controlled by the software, it is controlled directly by the button for windshield washer.

Figure 2 SW3608 Interval wiping rear window when operating forward Control SW3602 is turned to continuous position or interval and switch SW3612 in position On. The wiper performs a sweep after which it rests for 7 seconds before the wiper performs a new sweep. The sequence is repeated until control SW3602 is turned to position 0. The wiper MO3604 is controlled via relay RE09.

Figure 3 SW3602 Continuous wiping rear window when reversing Control SW3602 in position continuous or interval and switch SW3612 in position On. The rear wiper is activated continuously when reversing.

Figure 4 SW3612 Washing rear window Switch SW3612 pressed in (rocker switch) = Rear window washing with wiping until the button is let out. Wiping continues 5 seconds after finished washing. Washer pump MO3603 is not controlled by the software, it is controlled directly by the button for windshield washer. Washer fluid level The washer fluid reservoir is located in a metal box on the right side of the cab. Level sensor SE3601 in the washer fluid reservoir generates an alarm when low level is sensed for more than 20 seconds. Information — Low washer fluid level.

Key feed Key feed is used as a condition in software functions to define when voltage feed considered to be On and Off, respectively. Input signals 

System voltage

Conditions for output functions

Output functions



Voltage < 8 V



Key feed Off



Voltage > 12 V



Key feed On

Leak detector 951 1207, new model

Figure 1 Leak detector 951 1207 Start/Stop Sensitivity High/Low Reset Alarm LED–indicator 1, lit when the leak detector is on LED–indicator 2–6 for visual leak size Sensor Flexible probe End of probe Filter Outlet for charger Battery

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

WARNING Explosion risk when using leak detector in explosive environments. Leak detector 951 1207 shall be used to check sealing of the AC unit. The leak detector indicates refrigerant leakage with audible signal and visual signal, the audible signal can be disconnected. The instrument is designed around a microcomputer, and a sensor part. The sensor current is affected by the content of refrigerant gas in the surrounding air. Battery The LED–indicator closest to the buttons is always lit when the leak detector is on.   

The battery is fully charged when the LED–indicator is activated with a green light. The battery should be recharged after use when the LED–indicator is orange. The battery should be recharged immediately when the LED–indicator is red.

Charging of battery NOTE! To avoid damaging the battery, it should only be charged in temperatures between 10 °C – 40 °C (50 °F – 104 °F). Connect the charger on the back of the leak detector and plug in to a wall outlet.   

Fast flashing orange = battery is being charged. Slow flashing green = battery fully charged. Slow flashing red = battery cannot be charged.

The leak detector can be connected to the charger when it is not in use. When the battery is fully charged, the charger will only provide the battery with a trickle-charge. Sensor

The sensor needs to be replaced every once in awhile. The first LED–indicator will flash when it is time to replace it. If the sensor is missing or is completely defective LED–indicator 2 – 6 will flash red quickly. Sensor, changing    

Carefully turn the flexible probe counter-clockwise at the connection on the leak detector, to expose the sensor. Remove the sensor by carefully gripping under the flange to pull the sensor straight out. Install the new sensor so that the pins fit in the contact. Carefully press in the sensor in the contact until the orange seal is half as big as its original size. Screw the flexible probe into place clockwise.

NOTE! Never use the leak detector without the flexible probe. Probe The end of the flexible probe can be removed for cleaning and filter change.  

Loosen the end of the probe to check if the filter is discoloured or dirty. Change if needed. The end of the probe can be cleaned with a mild cleaning agent. Let it dry completely before it is reinstalled.

Button functions 1. 2.

Start/Stop = Button 1 Always start the leak detector in fresh air. Setting sensitivity = Button 2The leak detector has two modes for sensitivity High/Low. When the unit is started it is set to high sensitivity. To change sensitivity, press in button 2. Then the LED–indicator will be activated with orange light starting from the upper light to go to the lowest. To change from low to high, the orange signal will run from the lowest to the uppermost light. An audible signal will also be activated to confirm the selection. In the high sensitivity mode, the unit will beep quickly approx. 2 times every other second in fresh air. In the low sensitivity mode, the unit will beep approx. 1 time every other second in fresh air. Reset function = Button 3. This button can also be used during leak detection. By pressing in button 3 the sensor will search for a higher concentration of refrigerant than the previous value. In this way, the leakage area can be pinpointed. To set a more sensitive mode, press in button 3 in fresh air. Every time that the reset button is pressed in the LED–indicator will flash, to confirm the activation. NOTE! When checking for major leaks it is better to set the leak detector to low sensitivity. Audible alarm = Knapp 4Activate/deactivate button 4 for audible alarm and visual alarm, or only visual alarm.

WARNING Explosion risk when using leak detector in explosive environments. Leak detection 1. 2. 3. 4.

Press in button 1 to start the unit. The LED–indicator will flash from below and upward during the time that it warms up (approx. 20 seconds). Select sensitivity with button 2. Start leak detection. If a leak is detected, the unit will emit an audible signal and a light signal. The signals will increase in intensity the higher the refrigerant concentration.

  

Green = minor leak Orange = medium leak Red = major leak

Leak detection tips When the engine is off the air conditioning system should be charged with refrigerant that gives a value of at least 340 kPa (50 PSI) on the pressure gauge. At temperatures below 15 °C (59 °F), it is difficult to detect leaks if the system does not have that pressure. Keep the end of the sensor and probe clean. Clean with a dry rag. Do not use cleaning agents on the sensor as it may react to it. Check the entire AC system visually and look for signs of refrigerant leaks, e.g., damage and rust on pipes, defective hoses and components. Follow the system in one direction to not miss areas with potential leaks. Do not move the leak detector too fast. The refrigerant gas may be heavier than the air and may collect under the leakage area itself. That is why leak detection should also be performed under possible leakage areas. In spaces where there have been major refrigerant leaks, it is possible to reset the leak detector in fresh air to prevent it from reacting to the surrounding air which contains refrigerant.

Avoid leak detection in a windy environment. Try to provide wind protection for the area to be checked. Keep in mind that a leak is an even flow of refrigerant, that is why the leak detector will emit a repeated signal at the leak itself every time that the leak detector closes in on it. Not repeated signal is often a sign that you are close to the leak. When the leak has been found, it can be verified by: 1. 2.

Blowing clean with compressed air at the suspected leakage. Moving the leak detector to fresh air and then resetting it. Then hold it as close as possible to the suspected leak and move it slowly around the area to verify the leak.

Lever control, hydraulic servo, description Multi-lever control, hydraulic servo, basic

Figure 1 Multi-lever control, hydraulic servo, basic

1. 2. 3. 4. 5. 6. 7. 8. 9.

Lift, lower Tilt 3rd hydraulic function [1] Kick-down, SW4209 Horn, SW3627 Engine braking and downshifting, SW4210 Forward / Neutral / Reverse, SW4208 Lever lock Activation of Forward / Neutral / Reverse, SW4207

Multi-lever control, hydraulic servo, complete

Figure 2 Multi-lever control, hydraulic servo, complete

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Lift, lower Tilt 3rd hydraulic function [2] 4th hydraulic function [3] Kick-down, SW4209 Horn, SW3627 Engine braking and downshifting, SW4210 Forward / Neutral / Reverse, SW4208 Lever lock, SW9174 Activation of Forward / Neutral / Reverse, SW4207

Single-lever control, hydraulic servo

Figure 3 Single-lever control, hydraulic servo

1. 2. 3. 4. 5. 6. 7. 8.

Lift, lower, and tilt Kick-down, SW4222 Forward / Neutral / Reverse, SW4221 Engine braking and downshifting, SW4210 Horn, SW3604 Lever lock, SW9140 Activation of Forward / Neutral / Reverse, SW4207 3rd hydraulic function [4]

[1]Optional equipment [2]Optional equipment [3]Optional equipment [4]Optional equipment

Lifting cylinder, description

Figure 1

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

Lock–ring Piston Support ring Piston seal O-ring Cylinder tube Piston rod Back-up ring Piston rod seal Scraper ring Bushing

Lighting, description Headlights Headlights are operated with switch SW3501 located on the pillar panel.   

Switch upper part pressed in = Headlights on. Switch in middle position = Parking and instrument lights on. Switch lower part pressed in = Headlights off.

Figure 1 High and low beam, switch Main and dipped beams are controlled with SW3502, the right-hand stalk switch on the steering column   

Away from steering wheel = High beams. Neutral position = Low beams. Towards steering wheel = Headlight flash.

Control light on the front instrument panel indicates that high beams are on. See Wiring diagram WD330. Work lights front Work lights front are operated with switch SW3504 located on the pillar panel.   

Switch upper part pressed in = Work lights front, cab, and attachment on. Switch in middle position = Work lights cab on. Switch lower part pressed in = Work lights off.

Control light on the front instrument panel indicates that work lights are on. See Wiring diagram WD331.

Figure 2 Switches, lighting Work lights roof Work lights rear are operated with switch SW3505 located on the pillar panel. 

Switch upper part pressed in = Work lights cab and radiator casing on when reverse gear is engaged.

 

Switch in middle position = Work lights cab and radiator casing on. Switch lower part pressed in = Work lights off.

Control light on the front instrument panel indicates that work lights are on. See Wiring diagram WD334. Work lights rear, continuous/gear-dependent (optional equipment) With this function it is only possible to select continuous or gear-dependent engagement of rear work lights. Selection of function is done with switch SW3505 located on the pillar panel.   

Switch upper part pressed in = Work lights cab and radiator casing on when reverse gear is engaged. Switch in middle position = Continuous work lights cab and radiator casing on. Switch lower part pressed in = Continuous work lights cab and radiator casing on.

Control light on the front instrument panel indicates that work lights are on. See Wiring diagram WD334. Guide lights in switches and lighting in climate control system's panel Light intensity for guide lights in switches and lighting in climate control system's panel are controlled with rheostat R3501.  

Rheostat's upper part pressed in = light intensity increases. Rheostat's lower part pressed in = light intensity decreases.

See Wiring diagram WD334. Rotating beacon Rotating beacon LA3601 is controlled with switch SW3624 located on the pillar panel. Control light on the front instrument panel indicates that rotating beacon is on. See Wiring diagram WD324.

Lubricating system, description The lubrication oil system is a force-feed circulation system, fed by an oil pump, with oil cooler and oil filter arranged in a full flow circuit. The oil pump is driven by the crankshaft. For information about other systems that are affected by the lubrication system, see:   

Crankcase ventilation, description Inlet and exhaust system, description Cooling system, description

Figure 1 Lubrication system 1 Turbocharger 11 Oil cooler by-pass valve 2 Lubrication oil to turbocharger bearings 12 Oil cooler 3 Roller tappets for high pressure fuel pumps with rocker arm 13 Oil sump pulse lubrication 4 Rocker arm, lubrication of valve mechanism 14 Connecting rod bearing (big end bearing) 5 Return line to oil sump 15 Crankshaft main bearing 6 Piston cooling injection nozzle 16 Oil filter

7 Camshaft bearing 8 Engine oil pressure sensor, SE2203 9 Main oil gallery 10 Oil filter by-pass valve

17 Engine oil temperature and level sensor, FX1006 [1] 18 Pressure control valve 19 Oil pump

The oil pump draws oil from the sump through the strainer, and then forces the oil through the oil cooler where it is cooled before continuing to the full flow filter. When the oil has a high viscosity, for example, during cold-starts, the by-pass valve opens to allow the oil to pass through a channel, by-passing the oil cooler. From the full flow filter the oil is forced through the main gallery and from there it is distributed to the camshaft and crankshaft bearings, as well as to the valve mechanism. Oil is also led from the main gallery to the piston cooling nozzles and turbocharger bearing housing. The oil flow is controlled by the following valves:   

Oil cooler by-pass valve, opens when the oil has a high viscosity, for example, during cold-starts, for quicker warm-up of the oil. Oil filter by-pass valve, ensures engine lubrication in case the oil filter gets clogged. Pressure control valve, controls the pressure in the lubrication system.

The engine is also equipped with a piston cooling system that sprays oil on the underside of the pistons to maintain a stable operating temperature. Engine oil cooler and oil filter housing The oil filter and oil cooler are installed together. The oil cooler is located on the oil filter housing. The oil cooler is a parallel flow heat exchanger. Engine oil pump

Figure 2

1. 2.

Pump housing Crankshaft driven

The oil pump is a rotary pump integrated with the front cover. The rotor is seated on and driven by the crankshaft. The pump is of the internal gear type with constant displacement. Piston cooling system Piston cooling channels, one for each cylinder, lead engine oil to the pistons. The piston cooling has no regulation, i.e., piston cooling is performed continuously. Parameters 

There are no parameters for this function

Supplementary information



Lubrication system, component locations

Function check 

Tech Tool operation 28407-3 Sensor values, monitoring

Diagnostics Detailed information regarding appropriate warnings and error codes for the components can be found under the Diagnostics tab in PROSIS. [1]Not valid for all applications

Lubrication points, central lubrication Position of units

Figure 1 Pipe connections and hose connections

Figure 2 Grease points Grease points Pos. no. 1 2 3 4 5 6 7 8 9 10 11 12 13

Designation Steering cylinder, left, rear bearing Steering cylinder, right, rear bearing Frame joint, upper bearing TP-linkage, bearing point G TP-linkage, bearing point H Steering cylinder, left, front bearing Frame joint, lower bearing Bearing point A, left side Steering cylinder, right, front bearing TP-linkage, bearing point F TP-linkage, bearing point D TP-linkage, bearing point B Bearing point A right

Pos. no. 14 15 16 17 18 19 20 21 22 23 24 25

Designation TP-linkage, bearing point I Bearing point J Bearing point C, left side Hydraulic attachment lock, right side Bearing point P, right side Hydraulic attachment lock, left side Bearing point E Bearing point O, right side Bearing point P left side Bearing point C, right side Bearing point O left side Support bearing

Figure 3 TP-linkage, bearing points

Lubrication system, component locations

Figure 1 Lubrication system

Piston cooling injection nozzle

Turbocharger

Crankcase ventilation

Pressure control valve

Oil cooler by-pass valve

Oil cooler

Oil pump

Oil filter by-pass valve

Oil filter

10.

Engine oil pressure sensor, SE220

Parameter settings To adjust the parameter settings for central lubrication, access to the diagnostics tool is required, see Diagnostic tools, description. The parameter settings must be checked when replacing the pump unit or when retrofitting the central lubrication system. Enter the parameter values according to that which is stated in the tables and load in the ECU for central lubrication. Parameter settings according to "Timer parameter group" 1.

Set the function parameters for times, temperatures, etc., according to the table below. Heavy duty Medium duty Light duty Active duty mode Maximum pump time Vent multiply factor Number of attempts Pump motor current limit Temp. high indication level Temp. low indication level Fast automatic cycles

20 30 45 Medium 15 1.0 10 Auto 70 —20 10

Parameter settings according to "Timer activation options" 1.

Set the activation parameters according to the table below. Interval timer operated by. Command input (pin 3) connected to When command input activated Enable double coil valve Enable PS without resistor Disable lamp output Enable fast multiply test Enable pump relay output Disable duty mode selector Enable low level pump stop Select extra I/O function

External command (pin 3) Power Stop interval timer OFF OFF OFF OFF OFF OFF ON Not used

Send the settings to the central lubrication's electronic unit. NOTE! If the wrong settings are selected, both the function and monitoring may fail.

[min.] [min.] [min.] [min.] x x [A] [°C] [°C] x

Parking brake, component location

Figure 1

1. 2. 3. 4. 5. 6. 7.

Parking brake Central block Pump 2 Pump 3 Parking brake valve Accumulator block Hydraulic tank

For description of components, see: 1. 2. 3. 4. 5.

Parking brake, function description Central valve, description Hydraulic pumps, description Brake accumulator, description Hydraulic oil tank, description

Parking brake, function description The parking brake is a spring-loaded disc brake that is applied when there is no hydraulic pressure to overcome the spring force.

Figure 1 Parking brake 1. 2. 3. 4.

Adjustment screw Piston and magnetic assembly Spring disc Piston

The parking brake construction includes an adjustment screw that facilitates the setting of the right clearance between the brake disc and the inner brake pad. For more information, see: Parking brake, replacing brake pads When there is no oil entering the connection port the disc springs push the piston into the lining and carrier assembly which squeezes the brake disc. (parking brake applied)

Figure 2 Hydraulic connection to the parking brake 1. 2. 3. 4.

Brake disc Connection port Hydraulic hose Brake pads

In order to release the parking brake, pressurized hydraulic oil is led to the connection port to overcome the spring discs forces and move the piston away from the brake disc. Every time the pressurized oil is withdrawn the parking brake returns to its normally applied position. The pressure needed to release the parking brake is ensured by the accumulator block also used by the brake system, see Brake accumulator, description.

For more information, see 

Braking system, description

Figure 3 Parking brake Red Green 1. 2. 3. 4.

Working pressure Return oil Brake accumulator block Parking brake valve Parking brake Central valve

MA5501 RE5502 SE4307 SE2701 SE5501 SW5501 A1–A3 GPMECU3 GPMECU1

Parking brake valve Parking brake relay Output speed sensor transmission Engine rpm Parking brake pressure sensor Parking brake switch Accumulators General purpose machine electronic control unit General purpose machine electronic control unit

Conditions regarding parking brake status When the engine is off and the parking brake is depressurized, a number of springs apply the parking brake, see Parking brake, component description. When the engine is started, the brake system is pressurized and there is pressure available to release the parking brake. The pressure is locked in the parking brake valve, which means that the valve ensures that the parking brake is still applied. If there is no pressure present in the parking brake, SE5501 sends a signal to GPMECU3, which in turn activates the control light for the parking brake. Relay hold circuit When switch SW5501 is in the applied position, the current from the control unit GPMECU3 passes through the switch via terminals 1–2. The current continues to relay RE5502, terminal 86, and the relay is activated. When the relay is activated, the current passes from the control unit via relay’s terminals 30–87 and back to the relay which becomes self-holding.

Figure 4 Switch in the applied position when the machine is started Red Green 58A 31C1 15EA

Working pressure Return oil Voltage feed, instrument lighting Ground connection Ignition dependent voltage

However if the engine is started and SW5501 is in the released position, the feed from GPMECU3 will not reach the terminal 86 and RE5502 will not be activated. This means that to enable release of the parking brake, SW5501 must first be moved to the applied position, then to the released position.

Figure 5 Switch in the released position when the machine is started Red Green

Working pressure Return oil

Parking brake release request Once SW5501 is moved to the released position, the current from GPMECU3 passes via RE5502, continues through SW5501, terminals 2–3 and to MA5501. The oil from the brake accumulator block can pass through the parking brake valve and the parking brake is pressurized. The hydraulic oil pressure then overcomes the spring force and the parking brake is released. SE5501 is also pressurized and sends a signal to GPMECU3, resulting in the control light for the parking brake being turned off.

Figure 6 Parking brake release requested Red Green

Working pressure Return hydraulic oil

Parking brake return to applied status When SW5501 changes to the applied position or the engine is turned off, the electric current to MA5501 is cut. The oil from the hydraulic pumps cannot pass through the parking brake valve to the parking brake, without any pressure present; the spring force is applied to the parking brake once again. SE5501 becomes depressurized and sends a signal to GPMECU3, resulting in the control light for the parking brake being turned on (if the ignition is on). NOTE! The current that keeps RE5502 held, continues to do so until the ignition key is turned off. The parking brake is not applied if there is an unexpected engine stop. Parking brake and neutral request If the parking brake is activated below 5 km/h, neutral gear is engaged. Directional gear F or R will not be activated even if the operator tries to activate it. However, the neutral activation is not requested when the APS (Automatic Shifting System) is in Service mode, and gear F3 is selected in order to allow the parking brake function test. If the machine is moving at 5 km/h or faster, the neutral gear request is not activated when the parking brake is applied. In this case the parking brake is used as a supplementary brake and, in addition, engine braking is used to reinforce this action. NOTE! The parking brake must be released before forward or reverse gears can be applied. Parameters Complementary information

  

Parking brake, specifications Parking brake, component location Hydraulic diagram, complete

Function check  

Parking brake, function checking Tech tool, 55102-3 Parking brake system test

Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab.

Pause heater, description Cab heat timer Cab Heat Timer (CHT) is a function that heats the cab when the machine is off. Depending on actual cab and ambient temperature, heat can be added to the cab if the ambient temperature is lower than 17 °C. The CHT-function is activated by pressing in the button for Cab Heat Timer/cab ventilation for 60 seconds before the machine is turned off, or 15 seconds after the machine has been turned off with the key. If the CHT-function is activated more than 60 seconds before the machine is turned off, CHT is deactivated automatically. Green light is on when the function is active. When CHT has been activated to warm the cab, an electric coolant pump starts and circulates the engine's coolant. The heat control valve is set to open position and the air recirculation damper is set to max. recirculation of the cab air and the fan is controlled at speeds up to half of max. speed. When the CHT-system is active, the fan and coolant pump are controlled automatically in relation to the ambient and actual cab temperature. After the switch has been activated it may take some time for control to take place. CHT strives for 20 °C set temperature regardless of the temperature control's position. CHT-warming can only be active for 1 hour. If the engine's coolant no longer can give off heat to the cab and added air temperature is lower than 25 °C, then CHT is turned off. Cab heat timer ventilation When the ambient temperature is higher than 17 °C the cab can be ventilated to prevent it from becoming too warm. ECC cannot cool when the machine is off. When CHT has been activated to ventilate the cab, the heat control valve closes, the recirculation damper is set to max. inlet of ambient air, and the cab fan is controlled at speeds up to max. half speed. CHT-ventilation can only be active for 2 hours. CHT is deactivated with the button or by starting the engine.

Figure 1 Control panel 1.

Button for cab heat timer/cab ventilation

Preheating, description There is an electric pre-heater on the engine's induction manifold. The heater is engaged when the operator has turned the start key to position 1 and if the engine's coolant temperature is too low. If the engine is started, the preheating ends. Extra preheating, postheating, starts after engine start if the temperature requires it. Preheating and post-heating time is controlled by the engine's control system. The advantage is easier start as well as less white smoke in the exhausts. The symbol for preheating is lit on the information panel when the preheating coil is engaged.

Figure 1 1.

Preheating coil

Software The function activates preheating and informs the operator if there is a system malfunction. Engagement times for preheating and post-heating are controlled automatically by the ECM and are dependent on the coolant temperature. Engagement time (s) Atmospheric pressure (kPa) 70 75 90

Coolant temperature, SE2606 (° -20 C): 0 10 30

–15

-10

≥0

0 10 30

0 10 15

0 0 0

Preheating is not engaged if coolant temperature is ≥ 0 °C (32 °F) There is no preheating during the start-up phase. When the engine has started, the ECM will engage the preheating coil for postheating. Preheating can be interrupted by starting the engine or by turning off the ignition. See also Wiring diagram WD264, Wiring diagram WD303, and Wiring diagram 301. Input signals

Conditions for output functions

Output functions

Preheating (before start)   



Ignition, SW3301 Coolant temperature, SE2606 Atmospheric pressure (internally in ECM)

Monitoring, RE2501

   



Ignition SW3301 in position 1 When the symbol for preheating has gone off, the engine is started by turning the ignition SW3301 to starting position. Post-heating engaged after engine start by ECM as needed.

System malfunction, open circuit or short circuit See Diagnostics



 

The ECM engages the preheating coil HE2501 via preheating relay RE2501 Symbol for preheating is lit on the information panel.

Amber central warning Check — Preheating failure

Pressure monitor, description

Figure 1 Differential-pressure monitor 1. 2. 3. 4. 5. 6.

Steering Poppet Piston Spring Nut Sensor SE6404

The pressure monitor senses the differential pressure between the LS-pressure and the steering pressure.

Pressure monitor, description The pressure monitor, located in one of the distribution blocks, indicates when system pressure has been reached in the channel that is being pressurized for the moment. There is a high pressure monitor in the pump unit to protect the system from overpressures. The pressure monitor includes a resistor between the pins in the connector, which allows monitoring of the cable harness to the pressure monitor. The pressure monitor cannot be adjusted, therefore the pressure monitor may have different part numbers since different positions in the system mean that the pressure level must be different.

Figure 1

1. 2. 3. 4.

Pressure chamber Piston Spring Connector

Propeller shaft, component description

Figure 1

1. 2. 3. 4. 5.

Front propeller shaft Support bearing Lubrication hoses Intermediate propeller shaft Rear propeller shaft

Propeller shafts shall be installed with all spiders and propeller shaft forks pointing in the same direction. The support bearing's height shall be adjusted with shims so that the propeller shaft ends up in a straight line.

Pump unit, description The pump motor drives a radial piston pump. Drive takes place via a gear that drives a shaft with an off-center washer, the same shaft drives a stir paddle in the bottom of the reservoir. The off-center washer acts on three pistons in the radial piston pump. The pistons pump lubricant from the reservoir through the shift valve to the connection out to the main line's channel (A or B), on to the metering valves, and from there to the grease points. The shift valve's position is determined by in which channel (A or B) the pressure is to be built up. After each cycle (A or B), there is a change of channel. The pressure is built up alternately in both channels. While the pressure builds up in one channel, the shift valve opens the passage to the reservoir for the other channel, and thus depressurization of that channel takes place. See also Shift valve, description. The pump pressure is limited by an overflow valve that leads the lubricant back to reservoir when the max. pressure has been exceeded. The pressure retaining phase is interrupted when the desired pressure is reached at the lubrication pressure sensor. On the pump housing, there is an opening for an air breather and run-off of excess lubricant from the reservoir. When the reservoir is filled with lubricant, the air above the follower plate will be pressed out. This air is led down through a channel in the follower plate's guide pin and leaves the pump unit through the breather opening. The lubricant reservoir has markings (lines) for highest and lowest level for the follower plate, thus showing the max. and min. lubricant level. If the reservoir is overfilled with lubricant, the drain channel in the follower plate's guide pin opens and excess lubricant drains through the pump unit's breather opening. When the lubricant reaches a pre-determined min. level in the reservoir, this is indicated by a level switch. For start of one or several test cycles, the pump is provided with a test button. The test button is also used to reset the control unit in case of error codes. See also, System test.

Figure 1 Pump unit

1 2 3 4 5 6 7 8 9 10

Follower plate Agent tank Stir paddle Off-center washer Pump piston, (3 pcs.) Shift valve Connection main line, channel A Connection main line, channel B Gear Pump motor, MO13

11 12 13 14 15 16 17 18 19

Control unit, CU9901 Test button (/reset button) Filler connection Overflow (relief) valve Breather valve Electrical connection Level switch Guide pin, follower plate Breather channel, with connection to breather valve (15)

Rear axle, component description For information on the drive axles' functions, see: Drive axles, description.

Figure 1

1. 2. 3. 4. 5. 6.

Drain point, oil, final drive (differential carrier assembly) Filler point and level Breather nipple, axle Axle mounting Sensor, axle oil temperature SE5223 Wear indicator, brake disc (2 pcs.)

Bleed nipple, brakes (2 pcs.)

8. 9. 10. 11. 12.

Brake pressure, connection (2 pcs.) Hub reduction Drain point, oil, hub reduction Final drive (Differential carrier assembly) ID-plate

Reversible cooling fan, description To prevent the radiator from clogging, the machine may be equipped with a reversible cooling fan. Using the machine's software and with the valve for the reversible fan it is possible to change the rotational direction of the fan. This is accomplished by shifting the pressure and return side of the fan motor. Other systems that can affect the reversible cooling fan are:     

Cooling fan, description Auxiliary brake (engine braking), description Cooling system, description Braking system, description Hydraulic transmission, description

The machine can also be equipped with various optional equipment that affects the reversible cooling fan:   

Climate control system, description Hydraulic attachment locking, description Exhaust Aftertreatment System, description

Figure 1 Hydraulic diagram for the reversible cooling fan system Brown = hydraulic oil Green = return oil Grey = electrical 1. 2. 3. 4. 5.

Central valve Valve block reversible cooling fan Cooling fan motor Hydraulic oil cooler Hydraulic oil pump P3

MA5503

Brake pressure charging valve

MA2601 MA2602 PWM2602 GPMECU1

Fan delay Cooling fan, rotational direction (reversible fan) Control cooling fan pump P3 General purpose machine electronic control unit

General function Reversal of the fan goes through a sequence of four different states to control the hydraulic oil flow to the fan. When reversal of the fan is requested, by the operator or by the system after the timing interval has expired, the function goes through the following phases: 1.

Pre-reversing phase When all starting conditions are fulfilled, reversing is allowed, the control unit, GPMECU1, increases the current to the valve PWM2602 "Control cooling fan". The solenoid valve MA2601 "Fan delay" is activated. This phase lasts until the cooling fan's rpm has dropped to 100 rpm or approx. 13 seconds have passed. Reversing phase After the fan speed has been slowed down to an adequate speed, the fan's direction of rotation is reversed when the solenoid valve MA2602 is activated and the solenoid valve MA2601 is deactivated. The fan is kept reversed until the set time for the selected mode has elapsed. During the reversing phase, the pump flow enters via port P and is conveyed to port B. The return flow goes from port A to port Pd. Post-reversing phase When reversing is completed, the fan is once again decelerated to a near stand-still. The control unit, GPMECU1, increases the current to the valve PWM2602. The solenoid valve MA2601 is activated. The delay phase lasts until the cooling fan's rpm has dropped to 100 rpm or approx. 13 seconds have passed. Normal phase After the reversing fan speed has been slowed down to an adequate speed, normal operation is resumed when the solenoid valves MA2602, and the solenoid valves MA2601 are deactivated. The pump flow enters via port P and is conveyed to port A. The return flow goes from port B to port Pd. The fan rotates in the normal direction and the fan's rpm depends on the machine's current cooling need and engine rpm. For more information about the cooling fan, see Cooling fan, description.

The reversible cooling fan and the different phases: Reversible cooling fan, principle (Animation) Depending on setting of the reversible cooling fan, the fan can either be reversed manually by the operator or at a pre-determined time interval. In case of an engine warning for high charge-air temperature (the temperature value depends on which engine is used) or if the auxiliary brake requests the cooling fan during the delay phase, the delay phase is cancelled and returns to normal phase. When these no longer request the cooling fan, the delay phase starts again. The reversal phase is cancelled if the AC requests more than 50% cooling fan, or if a pressure test of the cooling fan pump or a sound test is requested during the reversal phase. If the engine rpm has been below 1000 rpm for 10 secs the cooling fan reduces the reversal speed to 400 rpm. If the engine speed ≥1000 rpm during the reversing phase then the reversible fan speed shall be set to the maximum allowed cooling fan speed in the current cooling fan mode. For further information regarding the cooling fan rpm, see Cooling fan rpm, specifications. Reversible fan starting conditions The reversible fan shall only be activated if all of the following conditions are fulfilled:       

engine running pressure test of cooling fan pump not requested fan noise test not requested hydraulic oil temperature above 20 °C (68 °F) charge air temperature below a limit no fan speed requested for auxiliary braking hardware for stopping the fan is not malfunctioning.

To check that these conditions are fulfilled, the reversible cooling fan function get inputs from the various other systems. The input and output signals shown in the figure below.

Figure 2 Signal diagram for the reversible cooling fan system 1 ECM CCM GPMECU1 HMI

HMICU BUS COM SE2703 SE2512 SE8709 MA2601 PWM 2602 SE2604 MA2601 MA2602 FX1009

Auxiliary brake, fan speed requested, internal function, see Auxiliary brake (engine braking), description Engine control module Climate control module General purpose machine electronic control unit Human-machine interface – Reversal mode by operator – Manual reversal activated by operator – Pump pressure test by operator Human-machine interface control unit Bus communication Engine speed (camshaft speed) Charge air cooler, outlet temperature Refrigerant pressure Malfunctioning deceleration, actuator alarm Pump P3 pressure control Fan speed Fan direction request Fan deceleration request Hydraulic oil temperature (SE9105)

Summary 

If a system requests increased cooling fan rpm, the fan will not be reversed.

Parameters Parameter (code) P1KCD P1KI6

Setting Reversible cooling fan installed Reversible fan mode

P1KCH P1KCJ P1KCK P1KCI P1KCE

Reversible fan manual reversal time Reversible fan short reversal time Reversible fan short interval time Reversible fan long reversal time Reversible fan long interval time

Additional information  

Hydraulic diagram, complete Cooling fan rpm, specifications

Function check  

Hydraulic pump P3, checking function Tech Tool, 26385-3 Reversible cooling fan, test

Diagnostics Detailed information about relevant warnings and error codes is available under the diagnostics tab.

Secondary steering, component location

Figure 1

1. 2.

Pressure monitor Secondary steering pump

For description of components, see:  

Pressure monitor, description Secondary steering, description

Secondary steering, description The secondary steering equipment is used to steer the machine even if the ordinary steering pump P2 does not deliver enough flow to reach steering pressure, for example, in case the engine stops. This pump is only intended to run for a short time, to be able to steer the machine to safety.

Figure 1 Secondary steering Red Blue Green 1. 2. 3. 4.

Working pressure Increased return pressure Return, oil without pressure Central valve Anti-cavitation valve Steering valve Left steering cylinder

5. 6. 7. 8.

Right steering cylinder Pump secondary steering Pressure monitor Connecting valve, LS-pressure

SE4307 SE6404 SE6407 RE6401 MO6402

Sensor, output speed transmission Sensor, differential pressure Sensor, secondary steering test Relay, secondary steering Motor, secondary steering

Engagement of secondary steering For secondary steering to engage, machine speed must exceed 3 km/h (2 mph) for at least 5 seconds, at the same time as the machine's control unit GPMECU1 via SE6404 registers an incorrect steering pressure for more than 0.5 seconds. During normal operating conditions, pump P2 supplies the required oil flow to the steering valve. First when the steering wheel is turned, and the steering valve's position changes, is an oil pressure generated through the LS-channel, which gives feedback to pump P2 about increased oil need, and the pump displacement increases. The mechanical differential pressure sensor SE6404 monitors P2-pressure and LS-pressure. The pressure that is generated by the oil flow from P2 normally overcomes the spring force in the sensor and the back-pressure from LS, and the circuit in the sensor remains open. If the pressure from pump P2 drops so much that the difference between the P2-pressure and LS-pressure is less than 7 bar, the mechanical circuit closes in sensor SE6404. Then the differential pressure sensor SE6404 sends a signal to the machine's control unit GPMECU1, which sends a signal to RE6401 and activates MO6402 that drives the secondary steering pump. The secondary steering pump delivers a constant oil flow to the steering valve so that the machine can be steered, however, with limited pressure and flow, see Secondary steering pump, specifications. If no steering is requested, the pressure in the pump is limited by its built-in maximum pressure limiter, which opens to the machine's hydraulic tank. When secondary steering is activated, steering is only possible with the steering wheel. In case the engine stops and CDC (Comfort Drive Control, optional equipment) is activated, then CDC also stops working despite its symbol being shown as active in the operator’s display, see Comfort Drive Control (CDC), description. This is so since the oil flow from the secondary steering pump is prioritized to the steering valve directly via a built-in non-return valve. The secondary steering function continues to be activated until the travel speed is below 3 km/h (3 mph) for more than 2 seconds, then the secondary steering function will be deactivated. Automatic test An automatic function test of the secondary steering pump starts every time that the engine is started and the engine speed exceeds 600 rpm. The test continues until SE6407 sends a signal indicating that the required steering pressure has been reached, which usually takes place within one second. A error message will appear in the operator’s display if correct steering pressure level has not been reached within 5 seconds. Parameters Relevant parameters for secondary steering function. Parameter (code) P1IUR

Setting Secondary steering installed

Supplementary information    

Steering system, description Secondary steering, component location Pressure monitor, description Hydraulic diagram, complete

Function check 

Tech Tool 64721-3 Secondary steering, test

Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab.

Service For the machine to operate safely and at the lowest possible cost, it must receive thorough and complete maintenance. Intervals for maintenance and lubrication refer to normal operating and environmental conditions. Maintenance work is described in the Operator's Manual and the manual "Service and maintenance" as well as the Service Programme. Service Programme The checking boxes in the Service Programme show what type of service should be done for intervals from every 10 hours up to and incl. 4000 hours. The service intervals from and incl. 4500 hours only contain the additional service points that are to be done at each interval. The additional service points that are to be done at the first 100 hours and 1000 hours are presented in the same way. Time Guide The Time Guide for service intervals for every 10 hours up to and incl. 4000 hours shows time for the total service. Intervals from and incl. 4500 hours only show time for the additional service points. Example, 4500 hour interval: Do all maintenance according to the standard interval every 500 hours and also do the extra interval 4500 hours. Follow the same example at the first 100 and first 1000 hours.

Servo system, description The hydraulic servo system controls the working hydraulic system and is supplied with oil from hydraulic pump P2. Affected main components for the hydraulic servo system are hydraulic pump P2, central valve, servo valve, main control valve, and boom lowering valve. General function As soon as the engine starts, oil from pump P2 will be directed to the central valve’s port P and its priority spool. The priority spool maintains a standby pressure for steering function, where all surplus oil is directed to working hydraulics, to the servo system, and to charging the accumulator for the boom lowering function. If the steering is used, the priority spool in the central valve will direct oil from pump P2 to the steering function. Since pump P2’s maximum oil feed capacity is more than is needed for maximum steering, the servo circuit will still be maintained by minimum servo pressure. Even though the working hydraulics and steering can reach high oil pressures, an adjustable pressure limiting valve in the central valve ensures that the servo circuit's oil pressure does not exceed maximum servo pressure Servo system, specifications, see figure below.

Figure 1 Oil from pump P2 supplying servo circuit Orange Green 1. 2. 3. 4. 5.

Servo pressure Return oil

Central valve Servo valve Main control valve Boom lowering valve Pressure limiting valve, servo circuit

SW9141 SW9142 SW9144 MA9141 MA9142 MA9143 SE9156

Switch, automatic tilt-in Switch, automatic lift Switch, float mode Hold solenoid, bucket positioner Hold solenoid, boom kick-out Hold solenoid, float mode Position sensor, automatic tilt-in

SE9157

Position sensor, automatic lift

From the central valve’s port PR, servo pressure oil is directed to the boom lowering valve where the accumulator for the boom lowering function is charged via a non-return valve Hydraulic diagram, complete. The purpose of the accumulator is to provide sufficient servo pressure for affecting the directional spool in the main control valve, so that the boom can be lowered safely with the engine off. Control of working hydraulics The servo valve’s basic function resembles that of a pressure limiting valve. In neutral position the valve spool is closed, which shuts out the servo pressure, while the servo connection to the spool in the main control valve is drained to tank. When the output servo pressure reaches a value corresponding to the lever deflection, and thereby the servo valve spool’s spring force, the valve closes. This results in a controlled oil pressure, which acts on the main control valve’s spool. With enabled SW9141 for automatic tilt, the servo lever is held in tilt-in position by hold solenoid MA9141 until the pre-set position from inductive sensor SE9156 is reached. The pre-set position can be adjusted by changing the position of the inductive sensor on its bracket. With enabled SW9142 for automatic lift, the servo lever is held in lift position by hold solenoid MA9142 until the pre-set position from inductive sensor SE9157 is reached. The pre-set position can be adjusted by changing the position of the inductive sensor on its bracket. With enabled SW9144 for float mode, the servo lever is held in lowering position by hold solenoid MA9143 until SW9144 is disabled.

Figure 2 Servo valve, diagram for automatic lift with enabled solenoid awaiting signal from inductive sensor. Orange MA9141 MA9142 MA9143 SW9141 SW9142 SW9144

Servo pressure Hold solenoid, automatic tilt Hold solenoid, automatic lift Hold solenoid, float mode Switch, automatic tilt Switch, automatic lift Switch, float mode

SE9156 SE9157

Inductive sensor, automatic tilt Inductive sensor, automatic lift

See Working hydraulic system, description for more information about automatic hydraulic functions. Hydraulic safety features Servo pressure can be prevented from being directed to the hydraulic control valves if the lever lock is engaged. This lock prevents movement of the servo control levers.

Figure 3 Activated lever lock disables the movement of the servo levers. 1.

Lever lock

Note! If 4th hydraulic function is installed, the servo lever lock is enabled with SW9174 which activates MA9112, preventing servo pressure oil from being directed to the servo levers or single lever [1]

Figure 4 Activated lever lock disables servo pressure feed to the servo valve. 1.

Lever lock

To obtain emergency boom lowering function, the ignition key must be in position "I" when the engine is off and the servo circuit accumulator must be charged. For more information about safety when working with hydraulic systems, see Safety when working on hydraulic systems. Parameters Relevant parameters for servo system function. Parameter (code) -

Setting -

Supplementary information   

Central valve, description Control valve, description Working hydraulic system, description

   

Working hydraulic system, component location Hydraulic pumps, description 3rd, or 3rd/4th hydraulic function, description Hydraulic diagram, complete

Function check  

Servo pressure, checking and adjusting Accumulator removed, checking

Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab. Component MA9141 MA9142 MA9143 SE9156 SE9157 [1](Optional equipment)

Information See MA9141, description and measuring. See MA9142, description and measuring. See MA9143, description and measuring. See SE9156, description and measuring. See SE9157, description and measuring.

Servo valve, description

Figure 1 Servo valve 1. 2. 3. 4.

Thrust pin Valve spool Spring Connection to control valve

The servo valve has a closed centre and has one section for each hydraulic function. One function for lifting and tilting respectively. The servo valve is equipped with detent solenoids (electro magnets) for the floating position, bucket positioner and boom kick-out. If the machine is equipped with 3rd or 3rd/4th functions, the servo valve will consist of three or four sections.

Shift valve, description The shift valve opens and closes the pump's connection with the main lines' channels during the lubrication cycle. The shift valve's valve slide is acted on by a spring and a solenoid. In resting position the valve slide is acted on by the spring, in affected position the solenoid is activated and overcomes the spring force, and thus displaces the valve slide. In resting position channel P has a connection with the main line's channel A, at the same time lubricant is drained back from the main line's channel B to the reservoir through channel Rb. In affected position channel P has a connection with the main line's channel B, at the same time lubricant is drained back from the main line's channel A to the reservoir through channel Ra.

Figure 1 Shift valve in resting position A B P Ra

Main line channel A Main line channel B Channel from pump Return channel to reservoir

Return channel to reservoir

Software parameters, description New Incorrectly set parameters may cause malfunction symptoms. Check the parameter values so that these are reasonable by comparing them to the correct values and limits. Use Tech Tool to check the parameters. There are two types of parameters that can be programmed, machine parameters (MP) and customer parameters (CP). Machine parameters are of the accessory type or legal requirements, and does not requires on-line connection to the Volvo data base VDA (Vehicle Data Administration) to enable programming. The machine parameters are reported to VDA when an on-line connection is present. Customer parameters does not require on-line connection, they can be programmed directly. The “Default set” values are factory settings for a machine without options. The values are valid for machine models L60H, L70H, L90H, L110H, L120H, L150H, L180H, L220H and L250H unless stated in “Additional explanation” NOTE! Default set parameters in the description can be different according to the options installed on the machine and to the changes made during machines lifetime. Engine control module(ECM) DOID[T1] P1AM4

P1AM5

P1AM6

P1AM7

P1AM8

P1AM9

P1E3I

Titles in Tech Tool / Type Description in Tech Tool Injector Cylinder 1, Calibration / MP The connector on the unit injector displays the 9 character trim code (T/C). New code must be programmed after replacing the unit injector. Used for unit injector with trim code. Injector Cylinder 2, Calibration / MP The connector on the unit injector displays the 9 character trim code (T/C). New code must be programmed after replacing the unit injector. Used for unit injector with trim code. Injector Cylinder 3, Calibration / MP The connector on the unit injector displays the 9 character trim code (T/C). New code must be programmed after replacing the unit injector. Used for unit injector with trim code. Injector Cylinder 4, Calibration / MP The connector on the unit injector displays the 9 character trim code (T/C). New code must be programmed after replacing the unit injector. Used for unit injector with trim code. Injector Cylinder 5, Calibration / MP The connector on the unit injector displays the 9 character trim code (T/C). New code must be programmed after replacing the unit injector. Used for unit injector with trim code. Injector Cylinder 6, Calibration / MP The connector on the unit injector displays the 9 character trim code (T/C). New code must be programmed after replacing the unit injector. Used for unit injector with trim code. Engine Idle, Minimum Allowed Speed / MP Minimum allowed engine speed at idle.

P1F9W

Engine Idle, Target Speed / CP Target engine speed at idle.

P1G3K

EECU Identification / CP Engine manufacturer (DEUTZ_ECU_ID) Engine Specific Data / CP

P1G3L

specific

Default set Additional explanation – Valid for L150H–L250H

Set range

– Valid for L150H–L250H

–

– Valid for L150H–L250H

–

– Valid for L150H–L250H

–

– Valid for L150H–L250H

–

– Valid for L150H–L250H

–

650 Valid for L60H–L90H Min value=0 r/min Max value=1000 r/min 700 Valid for L60H–L90H Min value=0 r/min Max value=2000 r/min – information Valid for L60H–L90H –

–

0–1000

0–2000

–

P1G3O

P1G3P

P1G3Q

P1G3R

P1G3S

P1G3T

P1HT6

Engine manufacturer specific information (engine number) (DEUTZ_DATA). Trimcode CRIN3.3 Injector Cylinder 1 / CP The new trim code must be programmed after replacing the unit injector. The trim code (T/C) is shown on the injector label and consists of up to 10 characters. Trimcode CRIN3.3 Injector Cylinder 2 / CP The new trim code must be programmed after replacing the unit injector. The trim code (T/C) is shown on the injector label and consists of up to 10 characters. Trimcode CRIN3.3 Injector Cylinder 3 / CP The new trim code must be programmed after replacing the unit injector. The trim code (T/C) is shown on the injector label and consists of up to 10 characters. Trimcode CRIN3.3 Injector Cylinder 4 / CP The new trim code must be programmed after replacing the unit injector. The trim code (T/C) is shown on the injector label and consists of up to 10 characters. Trimcode CRIN3.3 Injector Cylinder 5 / CP The new trim code must be programmed after replacing the unit injector. The trim code (T/C) is shown on the injector label and consists of up to 10 characters. Trimcode CRIN3.3 Injector Cylinder 6 / CP The new trim code must be programmed after replacing the unit injector. The trim code (T/C) is shown on the injector label and consists of up to 10 characters. Maximum Idle ESPD at Warm Up ON / CP Maximum allowed idle ESPD when warm up functionality is enabled. ESPD - Engine Speed

P1I18

Customer Shutdown for Coolant Temperature / CP Customer shutdown status.

P1I19

Customer Shutdown for Oil Pressure / CP Customer shutdown status.

Valid for L60H–L90H – Valid for L60H–L90H

–

– Valid for L60H–L90H

–

– Valid for L60H–L90H

–

– Valid for L60H–L90H

–

– Valid for L60H–L90H

–

– Valid for L60H–L90H

–

See list below L60H-L90H=1100 r/min L150H-L250H=2800 r/min Min value=600 r/min Max value=2800 r/min 0 Valid for L60H–L90H 0=No action 1=Forced idle 2=Shut off engine 0 Valid for L60H–L90H 0=No action 1=Forced idle 2=Shut off engine

600–2800

–

[T1] DOID = Diagnostic Object Identity Human Machine Interface Control Unit (HMICU) DOID P1I20

P1JKQ

P1K6N

P1K6L

Titles in Tech Tool / Type Description in Tech Tool Hand Throttle Installed / MP Activation of the function when hand throttle is installed on the machine. An error code will be set if the parameter is activated without the hardware. Axle Oil Cooling Installed / MP Activation of the function when axle oil cooling is installed on the machine. Central Lubrication Installed / CP Activation of the function when the hardware is installed on the machine. Automatic Engine Shut Off Installed / MP

Default set Additional explanation 0 0=Not installed 1=Installed

Set range

0 0=Not installed 1=Installed 0 0=Not installed 1=Installed 0

–

P1K6M

P1K9X

Activation of the function automatic engine shut off.The function automatically shuts off the engine after being idle for a certain time. Automatic Engine Shut Off, Idle Time / CP Setting of time in minutes until automatic engine shut off. The function automatically shuts off the engine after being idle for the selected time. Regeneration Type / MP Parameter to set the type of regeneration of the exhaust aftertreatment system.

P1KBD

Engine Oil Change Interval / CP Selection of engine oil change interval. This function informs the driver when 8 hours remain to next oil change.

P1KBI

Transmission Declutch Installed / MP Activation of the function when transmssion declutch is installed on the machine. Reversible Fan Mode / CP Defines which type of mode to use for reversing the cooling fan.

P1KCD

P1KI6

P1KLM

P1KLN

P1LDP

P1LKN

P1LKO

P1LKP

P1LKQ

P1LSS

Reversible Cooling Fan Installed / MP Activation of the function when reversible cooling fan is installed on the machine. An error code will be set if the parameter is activated without the hardware. Legal Machine Speed Limit / MP Selection of maximum machine speed to fulfill the legal requirements. When Off is selected the machine speed can not be higher than the technical requirements. For more information see other service information. CDC speed limit / MP Selection of maximum machine speed when CDC (Comfort Drive Control) is installed and activated. Washer Fluid Alarm Installed / MP The function informs the operator when the washer fluid level is low. Turbo Hot Shut Down Notification / MP Configure the presentation conditions for showing the "Turbo Hot Shut Down Notification"-picture.

0=Not installed 1=Installed 4 Min value=2 min Max value=50 min

2–50

2 – 1=Optional, regeneration is only activated manually, machine parked. 2=Standard, regeneration starts automatically during operation. 0 – 0=125 h 1=250 h 2=500 h 0 – 0=Not installed 1=Installed 3 – 0=Manual 1=Long 2=Short 3=Off 0 – 0=Not installed 1=Installed 0 20–40 0=No limit 1=20 km/h 2=30 km/h 3=40 km/h 0 – 0=No limit 1=20 km/h 2=30 km/h 0 – 0=Not installed 1=Installed 3 – 0=No notification. 1=60 second engine idle timer until OK to shut down. 2=120 second engine idle timer until OK to shut down. 3=Engine load monitoring 0 – 0=Not installed 1=Installed 0 – 0=Not installed 1=Installed with hydraulic servo lever 2 = Installed with electric servo lever 700 0–700 Min value=0 rpm Max value=700 rpm

Postlubrication System Installed / MP Indicates whether the machine is equipped with a postlubrication system. Idle Control Installed / MP The function prevent the engine speed from dropping too low too fast to avoid engine stall at high power outlet at low engine speed. Warm Up Idle Speed / MP Warm up idle speed is defined as the idle speed that is used to let the machine warm up when Idle control function is installed. Entry Light Timer / CP 180 The time in seconds that the entry light stays lit after Min value=0 s

0–300

P1LSV

P1LSW

P1LSX

P1LWK

activation. Anti-Theft Time Delay / MP The time the ignition is allowed to be off before the antitheft is reactivated and a new operator authorization is required. Anti-Theft System Activation / MP Activation of the anti-theft functionality in the machine.

Max value=300 s 15 Min value=3 min Max value=180 min

0 0=Not activated 1=Activated Anti-Theft Protection PIN Code / CP 1234 Operators 4 digit PIN code, used to be able to start the Min value=0 machine if the Anti-theft system is activated. Max value=9999 Distance Driven Installed / MP 0 Activates the function Distance driven in Operational Data 0=Not installed menu on the drivers display. 1=Installed

3–180

–

0–9999

–

Caretrack control unit (WECU) DOID P1K59

P1K6A

P1K6I

Titles in Tech Tool / Type Description in Tech Tool Satellite Modem Activation / MP Informs the Telematics ECU if the Satellite Modem is activated or deactivated. The Satellite Modem function requires additional hardware to be installed. GSM Modem Activation / MP Informs the Telematics ECU if the GSM Modem is activated or deactivated. Country Code Used in GSM SMS Number / MP Used to add the Country code in the beginning of the GSM SMS numbers for telematics communication.

Default set Set range Additional explanation 1 – 0=Satellite Modem function deactivated 1=Satellite Modem function activated 1 – 0=GSM Modem function deactivated 1=GSM Modem function activated 1 – 0=Country code not used in GSM SMS numbers 1=Country code used in GSM SMS numbers

Climate Control Module (CCM) DOID P1KQI

P1KQL

P1KQT

P1KQU

P1KQW

P1KQX

Titles in Tech Tool / Type Description in Tech Tool Air conditioning installed / MP Activation of the Air Condition function when the hardware is installed on the machine. 0 = Not installed 1 = Installed Cab Pause Heating Installed / MP Activation of the cab pause heating function when the hardware (Pause heating pump) is installed on the machine. Air Condition cycling level / MP Activation of the AC Cycling Level function when the hardware is installed on the machine. The values for the different types defines at which temperature, in degrees Celsius, the AC shuts off and on to prevent ice formation on the Air Conditioning evaporator. Cab Fan Speed Limitation With Open Door Installed / MP Activation of the Cab Fan Speed Limitation with open door function. Climate Control System Heating Element Installed / MP Activation of the Climate Control System Heating function when the hardware is installed on the machine. Cab Pause Heating, Start Temperature / MP Selection of cab temperature when pause heater starts.

Default set Additional explanation 0 0=Not installed 1=Installed 0 0=Not installed 1=Installed

Set range

0 0=Not installed 1=Type 1 (Off = 3, On = 7) 2=Type 2 (Off = 2, On = 5) 3=Type 3 (Off = 4, On = 8) 4=Type 4 (Off = 1, On = 6)

–

0=Not installed 1=Installed 0

–

0=Not installed 1=Installed 20 20–26 Min value=20 degrees Celsius

Max value=26 degrees Celsius General Purpose Machine Electronic Control Unit 1 (GPMECU1) DOID P1I5Y

P1IUR

P1JKP

P1JKQ

P1JKS

P1JMC

P1K10

P1K11

P1K12

P1K1Y

P1K1Z

P1K6N

Titles in Tech Tool / Type Description in Tech Tool Parking Brake Not Applied Alert, Installed / MP Activation of the parking brake not applied alert function when the hardware is installed on the machine. Secondary Steering Installed / MP Activation of the secondary steering function when secondary steering hardware is installed on the machine. Cooling Fan Mode / MP Selection of cooling fan modes for different markets/needs.

Default set Set range Additional explanation 0 – 0=Not installed 1=Installed 0 – 0=Not installed 1=Installed with automatic test 0 – 0=Not applicable 1=Mode A (Low Noise) 2=Mode B (Standard Cooling) Axle Oil Cooling Installed / MP 0 – Activation of the function when axle oil cooling is installed 0=Not installed on the machine. 1=Installed Attachment Bracket Installed / MP 0 – Activation of the function when attachment bracket is 0=Not installed installed on the machine. An error code will be set if the 1=Installed parameter is activated without the hardware. CDC Installed / MP 0 – Activation of the CDC (Comfort Drive Control) function 0=Not installed when the hardware is installed on the machine. 1=Installed Boom Suspension Disconnection, Reverse, FAPS On / 0 0–20 CP Boom suspension, speed dependent disconnection. Min value=0 km/h Setting of speed for disengaging of boom suspension Max value=20 km/h when gear selector is in reverse position and automatic downshift to first gear (FAPS) is activated. Boom Suspension Disconnection, Forward, FAPS Off / 5 5–20 CP Boom suspension, speed dependent disconnection. Min value=5 km/h Setting of speed for disengaging of boom suspension Max value=20 km/h when gear selector is in forward position and automatic downshift to first gear (FAPS) is deactivated. Boom Suspension Engagement, Reverse, FAPS Off / 6 2–20 CP Boom suspension, speed dependent engagement. Setting Min value=2 km/h of speed for engagement of boom suspension when gear Max value=20 km/h selector is in reverse position and automatic downshift to first gear (FAPS) is deactivated. Boom Suspension Installed / MP 0 – Activation of the function when BSS Boom suspension, is 0=Not installed installed on the machine. An error code will be set if the 1=Installed parameter is activated without the hardware. Boom Suspension Disconnection, Forward, FAPS On / 8 8–20 CP Boom suspension, speed dependent disconnection. Min value=8 km/h Setting of speed for disengaging of boom suspension Max value=20 km/h when gear selector is in forward position and automatic downshift to first gear (FAPS) is activated. Central Lubrication Installed / MP 0 – The parameter activates the display and error code 0=Not installed function when central lubrication is installed on the 1=Installed machine. For more information about the parameter For L180H HL default = 1 consult other service information. An error code will be set

P1KBV

P1KCD

P1KCE

P1KCH

P1KCI

P1KCJ

P1KCK

P1KHI

P1KHJ

P1KI6

P1LIR

P1LSX

if the parameter is activated without the hardware. Hydraulic Oil Heater Installed / MP Activation of the function Hydraulic Oil Heater.

0 0=Not installed 1=Installed Reversible Cooling Fan Installed / MP 0 Activation of the function when reversible cooling fan is 0=Not installed installed on the machine. An error code will be set if the 1=Installed parameter is activated without the hardware. Reversible Fan Long Interval Time / CP 30 Time in minutes between reversing of the cooling fan. This Min value=5 min setting is used by the system if reversible fan is activated Max value=180 min and "Long" is selected in the drivers display. The selected time must be longer than the Short interval. Reversible Fan Manual Reversal Time / CP 180 Time in seconds when the cooling fan reversion is ongoing Min value=60 s if the setting "Manual" is selected in the drivers display. Max value=180 s Reversible Fan Long Reversal Time / CP 30 Time in seconds when the cooling fan reversion is ongoing Min value=5 min if "Long" is selected in the drivers display. The selected Max value=180 min time must be longer than the Short reversal time. Reversible Fan Short Reversal Time / CP 20 Time in seconds when the cooling fan reversion is ongoing Min value=20 s if the setting "Short" is selected in the drivers display. The Max value=180 s selected time must be shorter than the Long reversal time. Reversible Fan Short Interval Time / CP 15 Time in seconds between reversing of the cooling fan. The Min value=5 s selected time must be shorter than the Long Interval. This Max value=180 s setting is used by the system if reversible fan is activated and "Short" is selected in the drivers display. Hydraulic Flow Control Power Offset / MP 0 Used to move the curve in the flow range by modify the Min value=0% offset of the function. Increased value result in more Max value=100% hydraulic flow, but larger risk that engine stalls at high altitude. Hydraulic Flow Control Engine Speed Offset / MP 0 Used to move the curve in the flow range by modify the Min value=0 rpm offset of the function. Increased value result in more Max value=200 rpm hydraulic flow, but larger risk that engine stalls at high altitude. Reversible Fan Mode / CP 3 Defines which type of mode to use for reversing the 0=Manual cooling fan. 1=Long 2=Short 3=Off LS Pressure Sensor, Installed / MP 0 Parameter defines if LS Pressure (load sensing pressure) 0=Not installed sensor is installed. 1=Installed Anti-Theft Protection PIN Code / CP 0 Operators 4 digit PIN code, used to be able to start the 0 – 9999 machine if the Anti-theft system is activated.

–

5–180

60–180 s

20–180

5–180

0–100

0–200

–

0–9999

General Purpose Machine Electronic Control Unit 2 (GPMECU2) DOID P1J70

Titles in Tech Tool / Type Description in Tech Tool Boom Lower End Position / MP

Default set Additional explanation -500

Set range -3142 to 3142

P1J71

P1J7W

P1J7X

P1J7Y

P1J7Z

P1J90

P1J91

P1J92

P1J93

P1J9R

P1J9S

P1J9T

P1J9U

P1J9W

P1J9X

P1J9Y

The calibrated lower end position value of the boom. The calibrated value is a calculated correction factor for the lower end position. Boom Upper End Position / MP The calibrated upper end position value of the boom.

Min value=-3142 mRad Max value=3142 mRad

2000 -3142 to 3142 Min value=-3142 mRad Max value=3142 mRad Tilt Out, Position 3, End Position Calibration Value / 0 -3142 to 3142 MP The calibrated tilt value for the 3rd position. Min value=-3142 mRad Max value=3142 mRad Tilt In, Position 2, End Position Calibration Value / MP 0 -3142 to 3142 The calibrated tilt value for the 1st position. Min value=-3142 mRad Max value=3142 mRad Tilt Out, Position 1, End Position Calibration Value / 0 -6283 to 6283 MP The calibrated tilt value for the 1st position. Min value=-6283 mRad Max value=6283 mRad Tilt In, Position 4, End Position Calibration Value / MP 0 -3142 to 3142 The calibrated tilt value for the 4th position. Min value=-3142 mRad Max value=3142 mRad Tilt Out, Start Current Calibration Value / MP 250 0–3000 The calibrated start current value for the function. Min value=0 mA Max value=3000 mA Tilt Out, End Current Calibration Value / MP 675 0–3000 The calibrated end current value for the function. Min value=0 mA Max value=3000 mA Tilt In, Start Current Calibration Value / MP 250 0–3000 The calibrated start current value for the function. Min value=0 mA Max value=3000 mA Tilt In, End Current Calibration Value / MP 0 0–3000 The calibrated end current value for the function. Min value=0 mA Max value=3000 mA Boom Function and Lever Type Installed / MP 0 – The parameter defines which type of lever that are 0=Not installed installed with the boom. 1=Boom function is installed with standard lever 2=Boom function is installed with single lever Tilt Function and Lever Type Installed / MP 0 – The parameter defines which type of lever that are 0=Not installed installed with the tilt. 1=Tilt function is installed with standard Lever 2=Tilt function is installed with single lever Boom Function Filter Type Installed / MP 0 – The low pass filter provides smother movements of the 0=Not installed function. The band stop filter prevents self-oscillating lever 1=Low pass filter installed movements. 2=Low pass filter and bandstop filter installed Tilt Function Filter Type Installed / MP 0 – The low pass filter provides smother movements of the 0=Not installed function. The band stop filter prevents self-oscillating lever 1=Low pass filter installed movements. 2=Low pass filter and bandstop filter installed Boom Down, Start Current Calibration Value / MP 250 0–3000 The calibrated start current value for the function. Min value=0 mA Max value=3000 mA Boom Down, End Current Calibration Value / MP 590 0–3000 The calibrated end current value for the function. Min value=0 mA Max value=3000 mA Boom Up, Start Current Calibration Value / MP 250 0–3000 The calibrated start current value for the function. Min value=0 mA Max value=3000 mA

P1J9Z

Boom Up, End Current Calibration Value / MP The calibrated end current value for the function.

P1JMC

CDC Installed / MP Activation of the CDC (Comfort Drive Control) function when the hardware is installed on the machine. 4:th Function Installed / MP Activation of the 4:th function when electric servo lever control hardware is installed on the machine.

P1KBJ

P1KH0

P1KH4

CDC Right End Angle Calibrated Value / MP An angle value of the calibrated right end position for the CDC (Comfort Drive Control). 3:rd Function End Current Negative Valve / MP The calibrated end current value for the function.

P1KHK

4:th Function Filter Type Installed / MP The low pass filter provides smother movements of the function. The band stop filter prevents self-oscillating lever movements.

P1KHL

4:th Function Start Current Negative Valve / MP The calibrated start current value for the function.

P1KHM

4:th Function End Current Negative Valve / MP The calibrated end current value for the function.

P1KHN

4:th Function Start Current Positive Valve / MP The calibrated start current value for the function.

P1KHO

4:th Function End Current Positive Valve / MP The calibrated end current value for the function.

P1KHP

3:rd Function End Current Positive Valve / MP The calibrated end current value for the function.

P1KHQ

3:rd Function Start Current Positive Valve / MP The calibrated start current value for the function.

P1KHR

3:rd Function Start Current Negative Valve / MP The calibrated start current value for the function.

P1KHS

3:rd Function Filter Type Installed / MP The low pass filter provides smother movements of the function. The band stop filter prevents self-oscillating lever movements. 3:rd Function Installed / MP Activation of the 3rd function when electric servo lever control hardware is installed on the machine.

P1KHV

P1KHY

P1KHZ

CDC End Position Retardation Installed / CP Activation of the function CDC (Comfort Drive Control) end position retardation. CDC Left End Angle Calibrated Value / MP An angle value of the calibrated left end position for the CDC (Comfort Drive Control).

675 0–3000 Min value=0 mA Max value=3000 mA 0 – 0=Not installed 1=Installed 0 – 0=Not installed 1=Type 1, 4:th function is installed with standard lever 2=Type 2, 4:th function is installed with single lever -1500 -6283 to 6283 Min value = -6283 mrad Max value = 6283 mrad 630 0–3000 Min value=0 mA Max value=3000 mA See list below – 0=Not installed 1=Low pass filter installed 2=Low pass filter and bandstop filter installed L110H–L120H, L350F=1 L150H–L250H=2 270 0–3000 Min value=0 mA Max value=3000 mA 630 0–3000 Min value=0 mA Max value=3000 mA 270 0–3000 Min value=0 mA Max value=3000 mA 630 0–3000 Min value=0 mA Max value=3000 mA 630 0–3000 Min value=0 mA Max value=3000 mA 270 0–3000 Min value=0 mA Max value=3000 mA 270 0–3000 Min value=0 mA Max value=3000 mA 0 – 0=Not installed 1=Low pass filter installed 2=Low pass filter and bandstop filter installed 0 – 0=Not installed 1=Type 1, 3rd function is installed with standard lever 2=Type 2, 3rd function is installed with single lever 0 – 0=Not installed 1=Installed 1500 -6283 to 6283 Min value=-6283 mRad Max value=6283 mRad

P1KJ3

CDC Left, Start Current Calibration Value / MP The calibrated start current value for the function.

P1KJ4

CDC Left, End Current Calibration Value / MP The calibrated start current value for the function.

P1KJ5

CDC Right, Start Current Calibration Value / MP The calibrated start current value for the function.

P1KJ6

CDC Right , End Current Calibration Value / MP The calibrated start current value for the function.

P1KJN

Boom Function End Position Retardation Type / CP Type of retardation that is installed.

255 0–3000 Min value=0 mA Max value=3000 mA 655 0–3000 Min value=0 mA Max value=3000 mA 255 0–3000 Min value=0 mA Max value=3000 mA 655 0–3000 Min value=0 mA Max value=3000 mA 0 – 0=No retardation 1=Type 1 retardation upper end position 2=Type 2 retardation lower and upper end position 3=Type 3 retardation lower end position

General Purpose Machine Electronic Control Unit 3 (GPMECU3) DOID P1I22

P1JMC

P1JMH

P1JO0

P1JOP

P1JOQ

P1JOR

Titles in Tech Tool / Type Description in Tech Tool Tyre Size / CP The circumference of the tyres used on the machine.

Default set Additional explanation See list below Range: 1000 – 9999 mm L60H–L90H=4681 mm L110H–L120H=5121 mm L150H–L180H=5561 mm L220H–L250H=5875 mm L350F=6440 mm CDC Installed / MP 0 Activation of the CDC (Comfort Drive Control) function 0=Not installed when the hardware is installed on the machine. 1=Installed Transmission Protective Downshift / MP 0 Transmission Protective Downshift 0=Not installed 1=Installed Spring Pressure Clutch 1 / MP See list below The calibrated spring pressure for the clutch. Min value=0 kPa Max value=1000 kPa L60H–L90H=287 kPa L110H–L180H=250 kPa L220H–L250H=268 kPa Fill Time Clutch 4 / MP See list below The calibrated nominal fill time for the clutch. Min value=0 ms Max value=500 ms L60H–L90H=160 ms L110H–L180H=170 ms L220H–L250H=200 ms Fill Time Clutch 3 / MP See list below The calibrated nominal fill time for the clutch. Min value=0 ms Max value=500 ms L60H–L90H=160 ms L110H–L180H=170 ms L220H–L250H=200 ms Fill Time Clutch 2 / MP See list below The calibrated nominal fill time for the clutch. Min value=0 ms Max value=500 ms L60H–L90H=150 ms L110H–L180H=120 ms L220H–L250H=170 ms

Set range 1000–9999

–

0–1000

0–500

P1JOS

P1JOT

P1JOU

P1JOV

P1JOW

P1JOX

P1JOY

P1JOZ

P1JY2

P1K6P

Fill Time Clutch 1 / MP The calibrated nominal fill time for the clutch.

See list below Min value=0 ms Max value=500 ms L60H–L90H=170 ms L110H–L180H=120 ms L220H–L250H=180 ms Fill Time Clutch R / MP See list below The calibrated nominal fill time for the clutch. Min value=0 ms Max value=500 ms L60H–L90H=180 ms L110H–L180H=150 ms L220H–L250H=200 ms Fill Time Clutch F / MP See list below The calibrated nominal fill time for the clutch. Min value=0 ms Max value=500 ms L60H–L90H=180 ms L110H–L180H=150 ms L220H–L250H=200 ms Spring Pressure Clutch R / MP See list below The calibrated spring pressure for the clutch. Min value=0 kPa Max value=1000 kPa L60H–L90H=336 kPa L110H–L180H=300 kPa L220H–L250H=264 kPa Spring Pressure Clutch F / MP See list below The calibrated spring pressure for the clutch. Min value=0 kPa Max value=1000 kPa L60H–L90H=336 kPa L110H–L180H=300 kPa L220H–L250H=264 kPa Spring Pressure Clutch 4 / MP See list below The calibrated spring pressure for the clutch. Min value=0 kPa Max value=1000 kPa L60H–L90H=338 kPa L110H=197 kPa L120H=150 kPa L150H=197 kPa L180H=240 kPa L220H–L250H=321 kPa Spring Pressure Clutch 3 / MP See list below The calibrated spring pressure for the clutch. Min value=0 kPa Max value=1000 kPa L60H–L90H=338 kPa L110H=200 kPa L120H=210 kPa L150H=200 kPa L180H=250 kPa L220H–L250H=339 kPa Spring Pressure Clutch 2 / MP See list below The calibrated spring pressure for the clutch. Min value=0 kPa Max value=1000 kPa L60H–L90H=302 kPa L110H–L180H=350 kPa L220H–L250H=268 kPa Lever Console Type Installed / MP 0* Describes which type of lever console the machine is 0=Not installed equipped with. 1=Lever console 2=Single lever console For L180H default = 1 Engine Speed Limiter On. Time Hour / CP 0 Hour when the engine speed limiter should be activated. Min value=0

0–500

0–1000

–

P1K6Q

P1K6R

P1K6S

P1K6T

P1K6O

P1KBI

P1KBE

Example: Parameter value is 18. Parameter Engine Speed Limiter On Time Minutes is set to 15. Then engine speed limiter will be activated at 18:15. Engine Speed Limiter On. Time Minutes / CP Minute when the engine speed limiter should be activated. Example: Parameter value is 15. Parameter Engine Speed Limiter On Time Hour is set to 18. Then engine speed limiter will be activated at 18:15. Engine Speed Limiter Off. Time Hour / CP Hour when the engine speed limiter should be deactivated. Example: Parameter value is 6. Parameter Engine Speed Limiter Off Time Minutes is set to 15. Then engine speed limiter will be deactivated at 06:15. Engine Speed Limiter Off. Time Minutes / CP Minute when the engine speed limiter should be deactivated. Example: Parameter value is 15. Parameter Engine Speed Limiter Off Time Hour is set to 6. Then engine speed limiter will be deactivated at 06:15. Maximum Time Controlled Engine Speed / CP Maximum engine speed when engine speed limiter is activated. Time Controlled Engine Speed Limiter Activation / MP Activation of the function time controlled engine speed limiter. Transmission Declutch Installed / MP Activation of the function when transmission declutch is installed on the machine. Transmission Declutch Pressure Level 1 / MP The brake pressure at which the transmission declutch is activated if the first transmission declutch setting is used.

Max value=23

0 Min value=0 Max value=59

–

0 Min value=0 Max value=23

–

0 Min value=0 Max value=59

–

1800 Min value=1800 rpm Max value=5000 rpm 0 0=Not activated 1=Activated 0 0=Not installed 1=Installed See list below Min value=0 kPa Max value=10000 kPa L60H–L180H=800 kPa L220H–L250H=1600 kPa L350F=800 kPa See list below Min value=0 kPa Max value=10000 kPa L60H–L180H=1400 kPa L220H–L250H=2200 kPa L350F=1400 kPa 3000 Min value=0 kPa Max value=10000 kPa 3500 Min value=0 kPa Max value=10000 kPa

1800–5000

P1KBF

Transmission Declutch Pressure Level 2 / MP The brake pressure at which the transmission declutch is activated if the second transmission declutch setting is used.

P1KBG

Transmission Declutch Pressure Level 3 / MP The brake pressure at which the transmission declutch is activated if the third transmission declutch setting is used. Transmission Declutch Pressure Level 4 / MP The brake pressure at which the transmission declutch is activated if the fourth transmission declutch setting is used. Transmission Declutch Speed Limit / MP 3 Speed limit up to which it is possible to use the Min value=0 km/h transmission declutch function. Max value=50 km/h

P1KBH

P1KBR

–

0–10000

0–50

Software, parameter settings and read-outs Parameter settings and read-outs for the connected control unit are shown under four different tabs. "Main", "Parameters", "Errors" and "Diagnosis ". Click on the name of the tab in question to show the tab. NOTE! The tabs "Parameters", "Errors" and "Diagnosis" are only shown if communication has been established between the computer and the control unit. Tab "Main" (F9) The tab "Main" shows the most important details for the pump unit, the control unit and its hardware.

Figure 1

General information Last user ID

Access date of last user

Last parameter load ID

Date last parameter load

Current user ID Authorization level

Date/Time Current date Current time

Shows the identification number for the user who last connected the computer or diagnostic unit to the control unit. The number is updated when the connection between the computer and control unit is cut off. Shows time and date when computer or diagnostic unit last was connected to the control unit. Time and date are updated when the connection between the computer and control unit is cut off. Shows the identification number for the user who last changed a setting for this control unit. The number is updated when the connection between the computer and control unit is cut off if any setting has been changed. Shows time and date when settings last were changed for this control unit. Time and date are updated when the connection between the computer and control unit is cut off if any setting has been changed. Shows the current user's identification number. This number will be stored in the control unit. Shows the authority level that has been set for the used software. Normally, the authority level is set to 100. This setting cannot be changed.

Shows current date. Shows current time.

Dealer Registration date Product information

Shows dealer's name Shows date software was registered

Part number Serial number Timer version History Total pumping time Total operating time Total grease cycles total eeprom writes

Variables Remaining cycle time

Phase Last pumping time

Shows part number of the connected control unit. Shows serial number of the connected control unit. Shows timer version of the connected control unit.

Shows the total number of hours that the pump has been activated. Shows the total number of hours that the control unit has been activated. Shows the total number of lubrication cycles that the system has performed since it was installed. Shows number of times that settings/parameters have been changed and saved when ignition key has been turned to position 0.

Shows time that remains of the lubrication cycle in progress. This time can be changed by double-clicking on the current value and changing it to the desired value. Press "Enter" on the keypad to approve the indicated value. It's advantageous to use this, for example, to start the pump phase immediately. Shows in which phase of the lubrication cycle that the system is for the moment. Shows duration of the last pump phase (in seconds).

Tab "Parameters" F10 The tab "Parameters" shows the parameter settings that control the lubrication cycles. The tab can be used to view the parameters and to change them. There are two ways to change parameter settings: 1. 2.

Click on the small arrow button to the right of the value to increase or decrease the current parameter setting. Double-click on the value and enter a new value with the number keys on the keypad.

If you want to save all parameter changes, click on "Save", select Save from the File menu or press the keys Ctrl+S. Now, the Save window opens and you may select where the changed parameter settings should be saved and what the file name should be. To reset parameter settings, press the button "Restore". To download parameter settings to the control unit, select Load Parameters from the File menu or press the keys Ctrl+L. The window Open opens and you can select a file with parameter settings to be downloaded. When you've selected file and clicked on "Open" the program wants you to confirm the download.

Figure 2

Timer Parameters Group A

Heavy duty cycle Normal duty cycle Low duty cycle Maximum pump time Venting multiply factor

Cycle mode select

Number of attempts

Display duty count Command signal inverted

Lubrication cycle's duration according to setting for demanding conditions. Lubrication cycle's duration according to setting for normal conditions. Lubrication cycle's duration according to setting for light conditions. Maximum duration of pump phase. The factor (shown value divided by 10) with which the pump phase's actual duration should be multiplied to be able to calculate the duration of the pressure reduction phase. Example: A value of 15 gives a multiplication factor of 1.5. Shows which lubrication cycle has been selected. If this parameter is set to "Button disabled", it is not possible to change the selected lubrication cycle with the button on the instrument panel. If this parameter is set to "Button disabled", the lubrication cycle is always "lubrication cycle". Shows the number of consecutive lubrication cycles allowed without required lubrication pressure being reached. When this value is exceeded, no further attempts will be made and the control light will be activated with a fixed glow. Shows how many times the control light will repeat the signal for selected lubrication cycle each time the ignition key is turned from position 0. In applicable cases where the function is installed, it decides when the pump should be activated. No= The control unit is activated when there is a "comm.signal", that is, when pin 3 in the electrical connection is supplied with current. Yes= The control unit is activated when there is no "comm.signal", that is, when pin 3 in the electrical connection is not supplied with current.

Tab "Errors” (F11) The tab "Errors" shows the number of errors and what type of malfunction that has occurred in the system. Error categories Since installation Since last correction

Max. nr. in succession

Figure 3

Errors

Number of times error has occurred since pump unit was installed. Number of times error has occurred since the last correct lubrication cycle. The numbers increase each time the error occurs, but is reset if the error didn't occur in the subsequent lubrication cycle. Number of times error has occurred in consecutive lubrication cycles. The values are updated only if a new session's number of repeated errors exceeds the number of errors in an earlier session.

No pressure change line A The lubrication pressure sensor was not activated during lubrication cycle A. No pressure change line B The lubrication pressure sensor was not activated during lubrication cycle B. System on pressure before grease The lubrication pressure sensor was still activated when the next lubrication cycle started. cycle The pressure never dropped during the previous pressure reduction phase. Overcurrent pump circuit The electric current to the pump motor has been too high, for example, due to short-circuiting in the motor. Open load pump circuit The electric current to the pump motor has been too low, for example, due to open circuit in the cable. Overcurrent lamp circuit The electric current to the control light has been too strong. Open load lamp circuit The electric current to the control light has been too weak. Overcurrent valve circuit The electric current to the shift valve has been too strong. Open load valve circuit The electric current to the shift valve has been too weak. Low level detection Low level in lubricant reservoir has been registered. Empty reservoir Low level in lubricant reservoir has been registered at the same time as maximum pump time has been reached (since there wasn't enough lubricant). Tabn “Diagnosis” (F12) The tab "Diagnosis 2" shows the status of the control unit's input and output signals using an information field. If the information field is green, it means that an input or output signal has been activated. A grey information field means that the signal has been deactivated.

Figure 4

Input/Output Pump on Valve on Lamp on Pressure Command Signal inverted OL pump OL valve OL lamp Low level Test

The pump motor is engaged. The shift valve is affected. The control light is on. The lubrication pressure sensor is closed. The control unit is activated when there is a control signal. No current in the pump circuit. The pump's circuit is open. This indication is valid only when the pump normally isn't active. No current in the shift valve's circuit. The shift valve's circuit is open. This indication is valid only when the shift valve normally isn't activated. No current in the control light's circuit. The control light's circuit is open. This indication is valid only when the control light normally isn't activated. The level monitor is closed. The test button on the pump unit is pressed in.

OC pump OC valve OC lamp Command Signal (Spare)

Short-circuiting in pump motor's circuit. Short-circuiting in shift valve's circuit. Short-circuiting in control light's circuit. There is a control signal, that is, the control unit is active. Not used.

Under the tab "Diagnosis", it's possible to by-pass the control unit and affect the output signals manually. Normally, the pump is in Automatic mode. By selecting Manual mode, the output signals are put under manual control. Three buttons are then visible under the information fields. By clicking on these buttons, it's possible to manually activate or deactivate the pump motor, the shift valve and the control light. NOTE! The system returns to Automatic mode when the start key is turned to position 0 and back to 1 again. By selecting Single cycle mode, a single lubrication test cycle is initiated. A test cycle cannot be initiated during on-going pump phase. NOTE! The system returns to Automatic mode when the start key is turned to position 0 and back to 1 again. By selecting Multiple cycle mode, a continuous lubrication test cycle is initiated. A test cycle cannot be initiated during on-going pump phase. During a continuous lubrication test cycle, the system skips the lubrication phases and pauses. NOTE! The system returns to Automatic mode when the start key is turned to position 0 and back to 1 again. Checking test button The test button on the pump unit can be checked with the tab "Diagnosis". Press in the test button for 3 seconds or 7 seconds to perform single-cycle or multiple-cycle test. Check that pressing of the button is indicated in the tab "Diagnosis".

Steering cylinder, description

Figure 1 Steering cylinder 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

Lock-pin Piston Support ring Piston seal O-ring Cylinder tube Piston rod Back-up ring Piston rod seal Scraper ring Bearing Lock-ring

Steering system, component location

Figure 1

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Central valve Anti-cavitation valve Steering cylinder Steering valve Steering column Pump 2 Hydraulic oil tank Pump 3 Pressure monitor CDC valve

For description of components, see:    

Steering valve, description Central valve, description Hydraulic pumps, description Comfort Drive Control (CDC), description

Steering system, description The machine is provided with a hydraulic load-sensing (LS) articulated frame steering. Its main components are hydraulic pump P2 with variable displacement, a steering valve, anti–cavitation valve and two steering cylinders see Steering system, component location. The steering valve is of the closed centre type which is connected to a LS outlet which directs oil to the LSS port on the central valve as soon as the machine is steered see Steering system, checking and adjusting working pressure. The central valve is equipped with a pressure limiting valve, which is limiting max steering pressure to the steering system, and affecting the steering priority spool. The machine can also be equipped with optional equipment such as Comfort Drive Control (CDC) and secondary steering for safety. For information about other related hydraulic systems, see:      

Braking system, description Secondary steering, description Comfort Drive Control (CDC), description Working hydraulic system, description Hydraulic pump flow regulation, description Servo system, description

Neutral position P2 delivers oil to the central valve’s priority spool via inlet port P. Since the steering valve is closed in its neutral position, no LS pressure is generated. Oil pressure is build up in the central valve’s PS line, and internal oil is channelled to the steering function, which creates a standby steering pressure, see figure below.

Figure 1 Oil flow for steering pump P2 in neutral steering position. Green Orange Violet Red 1. 2. 3. 4. 5. 6. 7. 8.

Return oil pressure Standby pressure Trapped oil Maximum working pressure

Steering valve Accumulator Anti-cavitation valve Steering cylinder (left) Steering cylinder (right) Pressure back-up valve Central valve´s priority spool Central valve

9. 10.

Pressure limiting valve for max. steering pressure Restriction

Due to lack of LS pressure when the steering is not used, the standby pressure will overcome the priority spool’s spring force. Hence, the priority spool will direct surplus oil from pump P2 to the working hydraulics, servo- and brake system via the central valve’s outlet port PW, PR and PB. The steering standby pressure from central valve’s port PS is directed to the steering valve on its inlet port P. Steering right The steering valve is kept in neutral position by a coil spring which is used as a return spring. The steering valve enables engagement of the steering in two possible stages. For a slow steering wheel movement, an oil channel opens to the metering unit, which in turn directs oil to the steering cylinders, resulting in high steering precision. For a faster steering wheel movement, another channel opens in the steering valve, by-passing the metering unit allowing oil to be directed to the anti-cavitation valve and steering cylinders, resulting in higher steering speed. As the steering wheel is turned clockwise, the LS line from the steering valve’s LS port becomes active to the central valve. The LS signal affects the central valve’s priority spool via the LSS port, prioritising the steering function above the working hydraulics, as well as increasing pump P2 oil displacement via the central valve’s LSP port. The amount of oil passing through to the steering valve to outlet port R to the left steering cylinder’s piston end (+) side and right steering cylinder’s rod end (-) side via the anti-cavitation valve, is proportional to the number of revolutions of the steering wheel. Charging of the accumulators located on the anti-cavitation valve provides a smooth pressure build up. Oil on the non-pressurized cylinder sides will flow from the left steering cylinder’s rod end (-) side to the right steering cylinder’s piston end (+) side. This oil distribution is backed up by an accumulator connected to the anti-cavitation valve, where the purpose of the distribution is to minimize any surplus oil to be directed to tank via the steering valve.

Figure 2 Oil flow from steering pump P2 directed to the steering cylinders when steering right (light conditions). Green Red Pink Blue 1. 2. 3. 4. 5. 6. 7. 8. 9.

Return oil without pressure Working pressure LS signal Increased return pressure Steering valve Accumulator Anti-cavitation valve Steering cylinder (left) Steering cylinder (right) Pressure back-up valve Central valve´s priority spool Central valve Pressure limiting valve for max. steering pressure

10.

Restriction

Figure 3 Oil flow from steering pump P2 directed to the steering cylinders when steering right (heavy conditions). Green Red Pink Blue 1. 2. 3. 4. 5. 6.

7. 8. 9. 10.

Central valve´s priority spool Central valve Pressure limiting valve for max. steering pressure Restriction

When steering to the left, the sequence of events is opposite to the description above. Hydraulic safety features If any of the cylinders are forced in any direction by external forces, increased oil channel pressure is generated. This pressure must be released in a safe way to protect hydraulic components. The increased pressure affects the shock valves in the steering valve, which open up and release pressure to the tank. Due to the increased oil channel pressure, a partial vacuum is also generated, which will be topped up by the now low pressure oil via its anticavitation valve. For more information about safety when working with hydraulic systems, see Safety when working on hydraulic systems. Optional steering equipment The machine can be equipped with lever steering, CDC-system (Comfort Drive Control) see Comfort Drive Control (CDC), description. Secondary steering is optional equipment which enables an emergency steering capability to steer the machine into safety if ordinary steering fails see Secondary steering, description. Parameters  Supplementary information     

Steering system, component location Steering, specifications Central valve, description Hydraulic pumps, description Hydraulic diagram, complete

Function check 

Steering system, function check

Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab. Detailed information about relevant symptoms is available under the diagnostics tab.

Steering valve, description

Figure 1 Steering valve

System voltage The function monitors the system voltage and informs the operator when the system voltage is too high or too low. Input signals  

Engine On/Off System voltage

Conditions for output functions

Output functions



Voltage level > 31 V

 

Amber central warning Check High system voltage

 

Engine On Voltage level < 19 V

 

Amber central warning Check Low system voltage

Tech Tool, operations The following Tech Tool operations are available for function group 2. Operations used when changing or working on components are mandatory. Operation 21006-3 Cylinder compression, test 23712-3 Injectors shut off, manual 23713-3 Injection system, check

Application Perform a cylinder compression test via Tech Tool. Used to shut off one or more injectors via Tech Tool Perform all electrical diagnosis that is active during normal operation, but with the engine switched off. Reset the pressure relief valve (PRV) opening counters. Check the following components in the fuel system:

23768–3 Pressure relief valve, reset 23777-3 Fuel system, check

  

25001-3, Preheater, test 25474-3 Exhaust aftertreatment system, reset 25847-3 SCR system drain 25920-3 Exhaust aftertreatment regeneration 25964-3 SCR system, diagnostics

system,

25965-3 SCR system, dosing

25966-3 SCR system, heating 26385-3 Reversible cooling fan, test

or read out fuel pressures vs. engine speed. Activate the preheater element and check that it is heated. Reset values for the exhaust aftertreatment system. Check the draining function of the selective catalytic reduction (SCR) system of AdBlue®/DEF. service Used to regenerate the exhaust aftertreatment system. Check if a newly repaired, serviced or replaced selective catalytic reduction (SCR) system is functioning. The test checks that the SCR system is capable of deliver Adblue®/DEF and build up pressure. Check that a newly installed, repaired or replaced selective catalytic reduction (SCR) system works correctly by dosing a predefined amount of AdBlue®/DEF into a container. Check the heating functions of the selective catalytic reduction (SCR) system Check the function of the reversible cooling fan’s hydraulic valves:  

27102-3 Accelerator pedal, test 28407-3 Sensor values, monitoring 29332-3 Exhaust gas circulation, function test

Fuel control valve (FCV) Pressure relief valve (PRV) High pressure fuel pumps

MA2601, drains hydraulic oil to tank MA2602, change of the fan’s rotational direction

Check the function of the accelerator pedal and hand throttle. Check that the sensors connected to the ECM and ACM gives realistic values. Perform a test of the EGR actuator and the EGR valve.

Tech Tool, operations The following TechTool operations are available for function group 4. Calibrate Operation 42101-3 Transmission, calibration

Application The purpose of this operation is to calibrate the transmission to ensure good gearshifting quality, by finding the best settings for each clutch. The operation shall be run if: — The transmission has been replaced — The transmission has been dismantled and assembled without any replacement of parts — The GPMECU3 has been replaced — Any component in the transmission has been replaced

Test Operation 40012-3 Gear selector position sensor, test 40025-3 Solenoid valves, test 40901-3 Sensor, transmission, test 42106-3 Clutch 1, solenoid valve, test 42107-3 Clutch 2, solenoid valve, test 42108-3 Clutch 3, solenoid valve, test 42110-3 Clutch 4, solenoid valve, test 42111-3 Clutch Forward, Solenoid valve, test 42112-3 Clutch Reverse, Solenoid valve, test 46003-3 Sensor values, front and rear axle, check

Application Check the function of the gear selecting controls. Check the function of the gearshifting solenoid valves. Check that the sensors give reasonable values. Check and set the current to the gearshifting solenoid valve Check and set the current to the gearshifting solenoid valve Check and set the current to the gearshifting solenoid valve Check and set the current to the gearshifting solenoid valve Check and set the current to the gearshifting solenoid valve Check and set the current to the gearshifting solenoid valve Check the function of the temperature sensors in the axles

Tech Tool, operations The following Tech Tool, operations are available for function group 5. Operations used when changing or working on components are mandatory. Operation 52003-3 Sensor braking system, check 52005-3 Brake pressure charging, test 55102-3 Parking brake system test

Application The purpose of the test is to check the function of the sensors in the brake system. The purpose of the test is to check the function of the included electrical components for brake pressure charging. The purpose of the test is to check the function of the included electrical connections and electrical components for the parking brake.

Tech Tool, operations The following Tech Tool operations are available for function group 6. Operations used when changing or working on components are mandatory. Operation 64101-3 Lever steering, current values, adjust

Application This operation enables individual adjustments between Min. and Max. values for start and end currents. 64186-3 Lever steering, calibration complete The operation is used to calibrate the CDC steering's function. The operation should be run when any of the following components has been changed: Proportional valve, main slides in valves, springs for valve slides, valve housing, complete valve housing. Or in case of incorrect lever response. 64187-3 End position lever steering right/left, The operation is used to calibrate end-positions for the hydraulic steering system. calibration The operation should be run when any of the following components has been changed or adjusted: Angle sensor for steering. 64595-3 Electric servo lever steering, test

The purpose of the test is to check the function of components and connections used in the lever controls. 64721-3 Secondary steering, test The purpose of the test is to check the function of the secondary steering system. 64528-3 Angle Sensor Value, Lever Steering The purpose of the test is to check that the angle sensor SE6401 registers angle CDC, Check change when the machine changes position.

Tech Tool, operations The following Tech Tool operations are available for function group 8. Operation Applikation 87361-3 Sensor values, Climate Control The following Tech Tool operations are available for function group 8 System, check 87378-3 CCM Input and Output signals status Check the function of components controlled by the CCM.

Tech Tool, operations The following TechTool operations are available for function group 9. Operations used when changing or working on components are mandatory Operation 91310-3 Hydraulic pump P3, hydraulic pressure, adjust 91311-3 LS (load sensing) pressure, sensor value, check 92402-3 Attachment lock, test

Application The purpose of the operation is to control hydraulic pump P3, to enable adjustment of standby pressure or max. pressure. The operation reads off the LS-pressure (load-sensing pressure), the sensor signal's voltage, and current supply. The purpose of the test is to check the function of the switch and solenoid valve for attachment lock.

Tightening torque: Outer hex nut, distribution bolt Threaded cover Lock nut, attaching bolt Air bleeder screw

44 ±4 Nm (32.5 ±2 lbf ft) 94 ±14 Nm (70 ±10 lbf ft) 271 Nm (200 lbf ft) 25 ±3 Nm (18 ±2 lbf ft)

Tilt cylinder, description

Figure 1

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

Lock–ring Piston Support ring Piston seal O-ring Cylinder tube Piston rod Back-up ring Piston rod seal Scraper ring Bushing

TP-Linkage's bearing points

Figure 1 Designations for TP-Linkage's bearing points

Transmission, component position For information on the hydraulic transmission's functions, see: Hydraulic transmission, description.

Figure 1

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.

Lifting eye Power take-off hydraulics Lifting eye Parking brake Magnetic plug SE4307 Output speed (rpm) SE4213 Turbine speed (rpm) Oil filter Lubrication oil valve with pump SE4219 Main pressure SE2704 Engine speed Gear selector valve ID-plate

Gear selector valve

Figure 2

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

Pressure check connection, reverse Pressure check connection, 4th gear Pressure check connection, forward Pressure check connection, 2nd gear Pressure check connection, 1st gear Pressure check connection, 3rd gear PWM4215, 1st gear PWM4217, 3rd gear PWM4216, 2nd gear PWM4213, forward PWM4214, reverse PWM4218, 4th gear

Lubrication oil valve with pump

Figure 3

1. 2. 3. 4. 5. 6. 7. 8.

Pressure check connection, lubrication oil pressure Pressure check connection, torque converter pressure Pressure check connection, main pressure SE4202 Temperature SE4219 Main pressure Connection, suction pipe Filter connection Pump

Viscous cab suspension, description The cab suspension consists of four vibration-shock dampers. The function of the vibration dampers is to isolate the cab from the frame noise and the vibrations in the machine, as well as dampen the shocks that are generated during work with the machine. Like in a traditional cab suspension design, the vibration dampers are made up of a rubber body that absorbs the cab's own weight as well as insulates from frame noise and vibrations. In addition, there is a vertical-action shock absorber unit consisting of a damping piston, that works in a chamber filled with high-viscosity fluid. This unit provides improved damping of shocks.

Figure 1 Vibration damper 1.

Vibration damper

The ROPS-parts (ROPS= Roll Over Protection System) consist of a heavy-duty bolt (ROPS-bolt) with permanently installed washer (ROPS-washer). These are installed on the same plate as the can mounting. In case of an accident where the machine rolls over the ROPS-parts prevent detachment of the cab from the machine. The viscous cab suspension is a comfort detail (similar to shock absorbers) and may have to be replaced during the machine's life. The service life of the cab suspension depends on the application.

Figure 2

Vibration damper

2. 3.

Bolt for vibration damper ROPS-bolt

W-ECU, I/O list In case of electric failure, the information display unit shows “o” for open circuit and “s” for short-circuiting. “–” is shown if input or output is not used. Pin 1 2 3

Component — — FU74

Function — — RE3705, voltage feed.

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

— — — — — — CANH — — FU74 WECU — CANL — Ground

— — — — — — Communication, BB2 — — RE3705, voltage feed. Ground, 31C1 — Communication, BB2 — Ground, 31C1

Wiring diagram — — Wiring diagram WD301 Wiring diagram WD326 — — — — — — Wiring diagram WD321 — — Wiring diagram WD326 Wiring diagram WD326 — Wiring diagram WD321 — Wiring diagram WD326

Windows, general, gluing General instructions for gluing window panes Place the window pane on the intended work surface for gluing. Use lifting tools. Glue on the screen print side of the glass. Apply primer on the surfaces to be glued. Check the window pane to find any damage. Check the 'Best before' date of the glue. NOTE! Old glue may cause problems. There are two types of glue joint lines: type A, type B. Choice of glue joint line is determined by the work instructions. Pressure and speed shall be adapted so that the relevant glue joint line looks like type A, type B.

Figure 1 Type A 1. 2. 3. 4.

Cab frame Glass Glue Glue, quantity and shape (milimetre)

Figure 2 Type B 1. 2. 3. 4.

Cab frame Glue Glass Glue, quantity and shape (milimetre)

The window pane shall be installed within 10 minutes when the parts are at room temperature.

Windows, general Windows There are 8 window panes in the cab; the windscreen comprises one large pane connected to two smaller panes on either side below the windscreen. Windows, replacing Use clean tools and protective gloves when replacing windows since residue and grease can affect the adhesive capacity. The adhesive curing process, which is contingent on temperature and humidity, is indicated in this section with a curing time based on a temperature of approximately 23° C (73° F) and normal humidity. A longer curing time is required during other weather conditions with freezing temperatures and low humidity. NOTE! The panes should not come in contact with metal or welded joints. Use rubber spacers and follow the instructions and steps for replacing window panes. SikaAktivator SikaAktivator is a specially-developed cleaning agent and adhesive fluid used for contact surface pre-treatment before polyurethane adhesive application. Drying time: 10 minutes (min.), 2 hours (max.). SikaPrimer-206 G+P SikaPrimer-206 G+P is a black, moisture-inhibiting, low viscosity primer specially developed for use on contact surfaces before polyurethane adhesive application. SikaPrimer-206 G+P is used on window panes without a composite moulding (the black impregnation around the window pane edges) in order to protect the adhesive from UV radiation or when the contact surface is newly surface coated. In both cases, the surface must be cleaned with SikaAktivator before priming. Drying time for SikaPrimer-206 G+P is 10 minutes. NOTE! Never use SikaPrimer-206 G+P on residue from old adhesive. SikaTack-Drive SikaTack-Drive is a fast-drying, cold-application polyurethane adhesive. SikaTack-Drive cures using the humidity in the air. Reduced humidity, which occurs at lower temperatures, causes drying time to become longer. Under these conditions, let the machine idle with the cab heating fan switched on. In order to raise the level of moisture in the air, a bucket of water can be placed in the cab. In varying weather conditions, apply a bead of adhesive to a bit of cardboard to check curing time. Sikaflex 521FC Sikaflex 521FC is a one-part adhesive and sealing compound which cures on exposure to atmospheric moisture to form a permanent elastomer. To ensure the best treatment properties, the cartridges should maintain room temperature. Apply Sikaflex in a V-shaped bead and remove masking tape within 15 minutes.

Working hydraulic system, component location

Figure 1

1. 2. 3. 4. 5. 6. 7. 8. 9.

Lift cylinder Tilt cylinder Servo valve Hydraulic pump 2 Hydraulic oil tank Hydraulic pump 3 Central valve Load lowering block Main control valve

For description of components, see:      

Servo valve, description Cooling fan motor, description Hydraulic pumps, description Central valve, description 3rd/4th hydraulic function, valve, description [1]  Control valve, description

[1]Optional equipment

Working hydraulic system, description The working hydraulic system's task is, e.g., to control the machine’s lift, lower, and tilt functions. The machine’s primary components for the working hydraulic system include the hydraulic oil tank, hydraulic oil cooler, oil pump with variable displacement, central valve, main control valve, and cylinders for the lift and tilt functions. The working hydraulic system’s function areas are:    

Lift and lower function Tilt function Float mode function Automatic tilt-in and automatic lift.

Other systems that can affect the working hydraulic system are   

Braking system, description Steering system, description Servo system, description

The machine can also be equipped with various optional equipment that affect the working hydraulic system.  

Boom Suspension System, description 3rd, or 3rd/4th hydraulic function, description

General function Hydraulic oil pump P2 supplies the working hydraulics with oil to the servo system and to the steering system. When any servo lever is activated, for tilt or lift, servo pressure oil increases on the spools in the main control valve, see also Control valve, description. The spools' movement is proportional to the given servo pressure, where their stroke is determined by the servo pressure counteracting the spools’ springs. The function of the spools’ springs is to center the spools in neutral position when no servo pressure is applied. As the servo pressure oil is directed to the main control valve’s spool, a channel is opened to the LS-channel via a shuttle valve. The pressure is propagated to the pump's pressure and flow compensator (regulator); the heavier the load, the higher the LS-pressure, thus increased oil pump displacement is obtained. The affected spool in the main control valve will direct high-pressure oil to cylinder (s) to obtain the desired hydraulic function. Since the spools for the servo valve are of the closed center type, no oil can cause any unwanted hydraulic function without movement of the servo lever. The ignition key must be in position "I" and the lever lock must be disabled for lowering the boom when the engine is off. See figure below for an overview of the working hydraulic system’s hydraulic components in neutral, unaffected position.

Figure 1 Diagram of main hydraulic components for working hydraulics in neutral, unaffected position. Green Yellow Orange Purple 1 2 3

Return oil Standby pressure Servo pressure Trapped oil Central valve Main control valve Servo valve

Lift and lower function The servo pressure moves the spool in the main control valve, which opens a connection between the pump and the lift cylinders via the load-holding valves. Pressurized oil from the pump opens one of the load-holding valves and is routed to the lift cylinders’ piston rod end, (-) side, or piston end, (+) side, depending on if it is a lower or lift action. The LS-signal is led back to the pump’s flow compensator via the shuttle valve, affecting pump P2's oil displacement. Return oil from the lift cylinders opens the second load-holding valve and is routed to tank via the back-up valve, see figure below.

Figure 2 Activated lift function Green Orange Blue Red 1 2 3

Return oil Servo pressure Increased return pressure Working pressure Central valve Main control valve Servo valve

Tilt function The servo pressure moves the spool in the main control valve, which opens a connection between the pump and the lift cylinders via the load-holding valves. Pressurized oil from the pump opens one of the load-holding valves and is routed to the tilt cylinder’s piston rod end, (-) side, or piston end, (+) side, depending on if it is a tilt-out or tilt-in action. The LS-signal is led back to the pump's flow compensator via the shuttle valve, affecting pump P2's oil displacement. Return oil from the lift cylinders opens the second load-holding valve and is routed to tank via the back-up valve, see figure below.

Figure 3 Simultaneous tilt-in and boom lowering Orange Blue Red 1 2 3 4 5 6 7 8

Servo pressure Increased return pressure Working pressure Central valve Main control valve Servo valve Non-return valve Restriction Sequence valve Float mode spool Load lowering block

In order to achieve tilt-in at the same time as the boom lowers, servo pressure oil is directed from the tilt-in section’s non-return valve (4) to the oil channel on the lift cylinders' piston end, (-) side. This applied oil pressure ensures sufficient oil circuit pressure via the restricted oil channel (5) and also affects the pilot spool for boom lowering. The purpose of affecting the boom lowering's pilot spool is to apply pressure on its load-holding valve, while the LS-signal from the tilt-in function will be higher and the hydraulic oil pump will subsequently provide increased oil flow. If the load-holding valve was not pressed down, oil would pass directly to the lift cylinder's piston rod end, (-) side, for the boom lowering function. Note that the applied servo pressure is not high enough to counteract the

spool's spring (7). One of the non-return valves opens and directs the LS-signal back to the hydraulic pumps’ regulators. The return oil from the tilt cylinder opens the other load-holding valve and is routed to the back-up valve. When the back-up valve opens, oil is directed to tank. Float mode function The float mode function allows the boom to follow along any uneven or rough spots in the road by using only its dead weight and only passive use of the working hydraulics. This feature allows the operator to fine grade, clean hard surfaces, and back-drag loose materials without use of bucket-down pressure. The function is enabled with switch SW9144, which activates the hold solenoid MA9143 so that the boom control lever can be locked in maximum lowering position. Oil is drained to tank from the spring side of the load-holding valves, allowing oil to flow freely between the lift cylinders’ piston end (+) and piston rod end (-) sides. The back-up valve in the main control valve ensures that cavitation is prevented during rapid height changes of the boom. The increased servo pressure counteract the spring force on the spool (7), allowing oil to move the spool (6), which in turn blocks any oil pressure from affecting the load-holding valve for lowering the boom. Automatic tilt-in and automatic lift When activated, the automatic tilt-in function allows the bucket to be tilted in automatically to a predefined position. The function is activated with switch SW9141 for tilt, the servo lever is held in tilt-in position by hold solenoid MA9141 until the pre-set position from inductive sensor SE9156 is reached. The pre-set position can be adjusted by changing the position of the inductive sensor on its bracket. With enabled SW9142 for automatic lift, the servo lever is held in lift position by old solenoid MA9142 until the pre-set position from inductive sensor SE9157 is reached. The pre-set position can be adjusted by changing the position of the inductive sensor on its bracket. If bucket angle is larger than the set angle for automatic tilt-in, then the function will not be available.

Figure 4 Hydraulic diagram and wiring diagram for automatic lift with enabled solenoid awaiting signal from inductive sensors Orange MA9141 MA9142

Servo pressure Hold solenoid, automatic tilt-in Hold solenoid, automatic lift

MA9143 SE9156 SE9157

Hold solenoid, float mode Position sensor, automatic tilt-in Position sensor, automatic lift

Hydraulic servo system The hydraulic servo system controls the main working hydraulics as well as additional and optional hydraulic equipment, 3rd, or 3rd/4th hydraulic function, description. For more information about the servo system, see Servo system, description. Hydraulic safety features If any of the cylinders are forced in any direction by external forces, an increased pressure is generated. This pressure must be released in a safe way to protect the hydraulic components. The increased pressure affects the shock valves in the main control valve, which open up and release the pressure to tank. Due to the increased oil pressure, a partial vacuum is also generated in the cylinder, which will be topped up by the low-pressure oil via the anti-cavitation valve. The back-up valve, located in the main control valve, obtains a back-up oil pressure before directing any surplus oil to tank to ensure after-filling capabilities. For more information about safety when working with hydraulic systems, see Safety when working on hydraulic systems. Optional hydraulic function The machine can be equipped with additional hydraulic functions, see 3rd, or 3rd/4th hydraulic function, description. The Boom Suspension System (BSS) is optional equipment that uses accumulators together with the lift/lower function to enable vertical suspension of the boom. For more information, see Boom Suspension System, description. Parameters Relevant parameters for working hydraulic system's function. Parameter (code) P1KBV

Setting Hydraulic Oil Heater Installed

Supplementary information           

Braking system, description Steering system, description Central valve, description Control valve, description Working hydraulic system, component location Hydraulic pump flow regulation, description Servo system, description 3rd, or 3rd/4th hydraulic function, description Boom Suspension System, description Hydraulic attachment locking, description Hydraulic diagram, complete

Function check  

Tilt, functional check Lift/lower function, checking

Diagnostics Detailed information about relevant warnings and error codes are available under the diagnostics tab.

Explanations to hydraulic diagram Symbols Symbol

Explanation Line Servo line / Pilot line Line junction

Crossing lines not connecting

Outlet, plugged Quick-action coupling (e.g. checking point) Restriction Restriction, insignificantly viscosity-dependent Adjustable restriction

Reservoirs and accumulators Atmospheric (open) reservoir

Accumulator Filter Filter, strainer

Filter with magnetic element

Heat exchanger Cooler without representation of lines for the coolant

Control devices Manual control by push button

Manual control by lever

Manual control by pedal

Mechanical control by spring, neutral position spring, return spring

Electromagnetic control (one winding)

Hydraulic pressure control

Hydraulic pressure control, two pressure levels

Control via hydraulic pressure drop

Pneumatic control

Control via pneumatic pressure drop

Sources of energy Combustion engine

Electric motor

Pumps Hydraulic pump with fixed displacement and one direction of flow

Hydraulic pump with variable displacement and one direction of flow

Hydraulic pump with variable displacement and two directions of flow

Hydraulic pump with variable displacement, pressure controlled

Hydraulic pump with variable displacement, pressure controlled with pressure-compensated control

Motors Hydraulic motor with fixed displacement and one direction of flow

Hydraulic motor with fixed displacement and two directions of flow

Cylinders Single-acting cylinder with return stroke by spring

Double-acting cylinder with single piston rod (The piston end is called plus side and the piston rod end is called minus side)

Valves Non-return valve which requires very low opening pressure

Non-return valve which requires a certain opening pressure Shuttle valve

Pressure-limiting valve

Pressure-limiting valve with adjustable opening pressure

Pressure-reducing valve

Pressure-reducing valve with adjustable closing pressure

Pressure-reducing valve, pressure controlled

Three-position valve, lever-controlled and spring-centred

Lines parallel with the long sides of the valve symbol show that the valve can take up any position between its end positions (stepless movement)

Shut-off valve / Breather valve

Application The symbols in a diagram show connections, flow paths and function of the components in the system, but does not show the design of the components. NOTE! In a hydraulic diagram the valve symbols are always drawn in neutral position. Valve symbols The basic element of a valve symbol is a square box. One box is shown for each position that the moving part of a valve (spool or similar) can take up.

Figure 1 Valve symbol If the valve does not have fixed positions, but can be operated steplessly, this is shown with parallel lines along the valve symbol.

Figure 2 Valve symbol, steplessly controlled valve Internal flow paths and flow directions are drawn in the boxes. Line connections to the valve are drawn to the box that shows the valve position when other components are actuated according to the diagram.

Figure 3 Closed valve

Figure 4 Open valve Interpretation of valve symbols In a three-position valve the spool can be placed in three positions, which in the symbol are represented by one box for each position. The box that represents the intended position is drawn between the line connections, which means that the appropriate connecting paths in the valve are shown in the diagram. The position in the diagram

Figure 5 Neutral position 1. 2.

Inlet Outlet

The spool is centred in neutral position by the springs. The inlet is connected to the outlet through the spool. Imagined position for piston movement outwards

Figure 6 The piston rod is pressed out 1. 2.

Inlet Outlet

The spool is actuated with the lever so that the plus side of the cylinder is connected to the inlet at the same time as the minus side is connected to the tank. Imagined position for piston movement inwards

Figure 7 The piston rod is pressed in 1. 2.

Inlet Outlet

The spool is actuated with the lever so that the minus side of the cylinder is connected to the inlet at the same time as the plus side is connected to the tank.

Hydraulic diagram transmission

Figure 1

A B C

PWM4213, Forward gear PWM4215, 1st gear PWM4216, 2nd gear

D E F

PWM4214 Reverse gear PWM4218, 4th gear PWM4217, 3rd gear

F 1 2 3 4 5 6 7 8 9

Clutch, Forward gear Clutch, 1st gear Clutch, 2nd gear Clutch, 3rd gear Clutch, 4th gear Pump with bypass valve Filter Torque converter Transmission oil cooler Lubrication oil valve

R 10 11 12 13 14 15 16 17 18

Clutch, reverse gear Pressure control valve Pressure check connection, lubrication oil pressure Gear selector unit Torque converter pressure valve Pressure check connection, torque converter pressure Main pressure valve SE4202 Transmission oil temperature SE4214 Transmission oil pressure Pressure check connection, main pressure

Hydraulic diagram, basic machine 2 6 7 8 10 11 12 13 14 15 17 18 20 22 23 36 37 38 39

Hydraulic oil cooler Central valve Foot brake valve Differential lock- and attachment lock valves Fan motor Hydraulic oil filter Hydraulic oil pumps, P2 and P3 Load lowering valve Servo valve Accumulator block, brake Parking brake valve Steering valve Main control valve Anti-cavitation valve Connecting block, LS-pressure for steering Rear axle Front axle Steering cylinder, left Steering cylinder, right

Figure 1 Hydraulic diagram

Hydraulic diagram, complete 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 26 36 37 38 39

Hydraulic oil cooler Pump, secondary steering Connecting block, differential pressure sensor, secondary steering Comfort Drive Control (CDC) valve Central valve Foot brake valve Differential lock- and attachment lock valves Boom Suspension System (BSS) Fan motor Hydraulic oil filter Hydraulic oil pumps, P2 and P3 Load lowering valve Servo valve Accumulator block, brake Parking brake valve Steering valve Control valve, 3rd/4th hydraulic function Main control valve Reversible fan valve Anti-cavitation valve Connecting block, LS-pressure for steering Solenoid valve for servo pressure Rear axle Front axle Steering cylinder, left Steering cylinder, right

Figure 1 Hydraulic diagram

Table of contents, wiring diagrams Wiring diagram Wiring diagram WD201 Wiring diagram WD202 Wiring diagram WD260 Wiring diagram WD261 Wiring diagram WD262 Wiring diagram WD263 Wiring diagram WD264 Wiring diagram WD265 Wiring diagram WD266 Wiring diagram WD268 Wiring diagram WD269 Wiring diagram WD270 Wiring diagram WD301 Wiring diagram WD302 Wiring diagram WD303 Wiring diagram WD304 Wiring diagram WD305 Wiring diagram WD306 Wiring diagram WD320 Wiring diagram WD321 Wiring diagram WD322 Wiring diagram WD324 Wiring diagram WD325 Wiring diagram WD326 Wiring diagram WD330 Wiring diagram WD331 Wiring diagram WD333 Wiring diagram WD334 Wiring diagram WD335 Wiring diagram WD337 Wiring diagram WD350 Wiring diagram WD351 Wiring diagram WD352 Wiring diagram WD360 Wiring diagram WD361 Wiring diagram WD362 Wiring diagram WD363 Wiring diagram WD371 Wiring diagram WD372 Wiring diagram WD373 Wiring diagram WD374 Wiring diagram WD375 Wiring diagram WD376 Wiring diagram WD401 Wiring diagram WD402 Wiring diagram WD403

Function Engine cooling, fuel level, reversing cooling fan, and regeneration switch Accelerator pedal, hand throttle and electrically heated fuel filter Injection Sensors connected to ECM. Engine speed. Sensors connected to ECM. Inlet-, oil-, fuel-, rail-, coolant-, and exhaust sensors. Sensors connected to ECM. Fuel filter, air filter, charge air, and coolant sensors. Preheating, voltage feed ECM, EGR valve, and NOx sensors Aftertreatment. ACM. AdBlue®/DEF temp, level, quality. NOx sensors. Sensors connected to ACM. DPF pressure, exhaust gas sensors. Engine sensors. Oil pressure, air intake throttle and EGR sensors. Sensors connected to ACM. AdBlue®/DEF temperature, quality, level, and hose heater. Aftertreatment. ACM. Fuel dosing unit. Voltage feed, grounding points, starter motor, battery disconnector, power outlet 24 V, and main fuse box Voltage feed control units Voltage feed and fuses outside circuit board Voltage feed control units, emergency stop. Voltage feed control units Starter motor, alternator Communication, control units Communication, control units Keypad and HMICU Voltage socket, audible signals, and back-up alarm Fuse test, unused connections Radio/CD, voltage socket, voltage converter loudspeakers, and WECU, Telematics ECU. Headlights, front Work lights, front Brake lights, position lights, direction indicators, and hazard flashers. Work light, rear Instrument lighting Entry light, extended light around machine Voltage feed 5 V from HMICU, GPMECU1, GPMECU2, and GPMECU3. GPMECU3, ground connections Ground connections, GPMECU1, GPMECU2, and HMICU Voltage feed, 15EA Voltage feed, 15B Voltage feed, 15A Voltage feed, 30K Ground connections, 31C1, 31F1 Ground connections, 31C1 Ground connections Ground connections Ground connections Ground connections Gear selector, forward–reverse, steering column. Gearshifting, forward–reverse Gear shifting solenoids

Wiring diagram WD404 Wiring diagram WD405 Wiring diagram WD406 Wiring diagram WD501 Wiring diagram WD601 Wiring diagram WD602 Wiring diagram WD604 Wiring diagram WD801 Wiring diagram WD802 Wiring diagram WD804 Wiring diagram WD805 Wiring diagram WD806 Wiring diagram WD807 Wiring diagram WD831 Wiring diagram WD901 Wiring diagram WD902 Wiring diagram WD903 Wiring diagram WD904 Wiring diagram WD905 Wiring diagram WD908 Wiring diagram WD911 Wiring diagram WD913 Wiring diagram WD915

Sensor transmission, differential lock Axle oil temperature, sensor transmission, FAPS (Full Auto Power Shift). Lock-up switch (not valid for L60H) Brakes Lever steering, CDC (Comfort Drive Control) Angle sensor, lever steering (CDC) Secondary steering Windshield wiper and windshield washer Operator's seat, position monitor, and ambient temperature Back-up camera, rear-view mirrors Air conditioning Climate control system, pause heater Fan cyclone filter. Fuel heating. Electric door. Electric hood opening. Electric door Working hydraulics, automatic lift and tilt Working hydraulics, automatic lift and tilt BSS (Boom Suspension System), hydraulic oil temperature and level LS-pressure, attachment locking Hydraulic servo, adjustable flow, 3rd function Electrically controlled hydraulic pump, emergency stop and hold function 3rd hydraulic function. Floating position Central lubrication Fire supression system

Wiring diagram - Aftertreatment Aftertreatment function

Figure 1 Documents related to this function: Components list

Designation ACM FU24 FU30 FU33 FU78 FU83

Function Aftertreatment control module (ACM) Voltage feed ACM Voltage feed ACM Regeneration (SW2506) NOx sensors NOx sensors

Designation HMICU MA2517 MA2519 SE2513 SE2519 SE2521

FX1074 FX1079

SE2522 SE2533

HE2511 HE2512

AdBlue®/DEF pump unit SE2536 AdBlue®/DEF temperature sensor SE2537 AdBlue®/DEF level sensor SE2541 AdBlue®/DEF quality sensor AdBlue®/DEF hose (supply/return) AdBlue®/DEF hose (supply/return)

HE2513

AdBlue®/DEF hose (supply/return)

SW2506

Component position:

SE2543 SE2544

Function Human Machine Interface Control Unit AdBlue®/DEF coolant valve AdBlue®/DEF dosing injector NOx sensor before SCR DPF Differential pressure sensor Exhaust gas temperature sensor before DOC Exhaust gas temperature sensor before DPF NOx sensor after SCR

Exhaust gas temperature sensor after DPF Exhaust gas pressure sensor before SCR catalyst Regeneration

Figure 2

Wiring diagram - Brake Brake system

Figure 1 Documents related to this function: Components list

Wiring diagram WD333 Wiring diagram WD335 Wiring diagram WD915 Designation 15EA 30K 31K FU01 FU48 GPMECU1 GPMECU3 MA5501

Function Voltage feed (supply) Voltage feed (supply) Ground connection Brake lights Voltage feed (supply) General Purpose Machine Control Unit 1 General Purpose Machine Control Unit 3 Parking brake

Component position:

Figure 2

Designation MA5503 RE10 RE5502 SE5201 SE5203 SE5501 SW5501

Function Brake pressure charging Brake lights Parking brake Brake pressure Output brake pressure (RBB) Pressure sensor applied parking brake Parking brake

Wiring diagram - BSS BSS function

Figure 1 Documents related to this function: Components list

Wiring diagram WD335 Designation DI20 DI21 FU32 FU42

GPMECU1 MA9103

Function Lock-out diode Lock-out diode Boom Suspension System BSS BSS, single acting lift Fully automatic downshifting (FAPS) Gear selector lever carrier CDC armrest down position Boom Suspension System, activation and function selection General Purpose Machine Electronic Control Unit Boom Suspension System CT4 (BSS)

Component position:

Figure 2

Designation MA9104 MA9114 RE08

Function Single-acting lift CT1 (valve block 2) Boom Suspension System (BSS) CT1 Boom Suspension System, engagement

SW9148

Boom Suspension System, activation and function selection

SW9149

Single-acting lift function

Wiring diagram - CDC CDC function

Figure 1 Documents related to this function: Components list

Electronic control system, description Designation CU6601 FU39

FU42

GPMECU1 GPMECU2 GPMECU3 PWM6601

Function Control unit monitoring CDC Horn Kick-down (CDC) Electric heat rear-view mirrors Operation rear-view mirrors Fully automatic gearshifting (FAPS) Gear selector lever carrier CDC (armrest) Boom Suspension System, activation / selection General Purpose Machine Electronic Unit 1 General Purpose Machine Electronic Unit 2 General Purpose Machine Electronic Unit 3 Lever steering (CDC), left

Component position

Figure 2

Designation PWM6602 SE4227

Function Lever steering (CDC), right Arm rest lever steering (CDC)

SE6411

Angle sensor frame joint

function Control SE6601

Control lever (CDC)

Control SW4216

Activation of lever steering (CDC)

Control SW4217

Forward/Reverse, Comfort Drive Control (CDC)

SW4220

Kick-down CDC

Wiring diagram - Electrically controlled battery disconnector - Key operated, with emergency stop Electrically controlled battery disconnector, function

Figure 1 Links:

Wiring diagram WD301 Wiring diagram WD302 Wiring diagram WD326 Wiring diagram WD915 Components list Connectors, position Designation BA3101 BA3102 DI16 DI3301 DI3701 DI3703 DI3705 ECM FU20 FU74 FU75 FU89

Function Batteries

Designation HMICU

Lock-out diode MO3301 Start protection MO3611 SW3102, emergency stop RE16 SW3102, emergency stop RE17 Diode unit, RE3102 RE18 Engine Control Module RE3102 Voltage feed ignition. Electrically controlled RE3705 battery disconnector. Sensing of battery voltage SW3102 Voltage converter Hood, operation SW3301 Hood, operation SW3620

Component position:

Function Human Machine Interface Control Unit Starter motor Hood motor 15A supply 15B supply 15EA supply Main relay 2 Electrically controlled battery disconnect switch Emergency stop electric battery disconnect Ignition switch Hood, operation

Figure 2

Wiring diagram - Electrically controlled battery disconnector - Manual, with emergency stop Electrically controlled battery disconnector, function

Figure 1 Links:

Wiring diagram WD301 Wiring diagram WD326 Components list Connectors, position Designation BA3101 BA3102 DI16 DI3301 DI3705 ECM FU20 FU74 FU75 FU89 HMICU

Function Batteries

Designation MO3301

Function Starter motor

Lock-out diode Start protection Diode unit, RE3102 Engine Control Module Voltage feed ignition. Electrically controlled battery disconnector. Sensing of battery voltage Voltage converter Hood, operation Hood, operation Human Machine Interface Control Unit

MO3611 RE16 RE17 RE18 RE3705 SW3102

Hood motor 15A supply 15B supply 15EA supply Electrically controlled battery disconnect switch Emergency stop electric battery disconnect

SW3301 SW3620 SW3701

Ignition switch Hood, operation Battery disconnect switch

Component position:

Figure 2

Wiring diagram - Electrically controlled battery disconnector - Manual, without emergency stop Electrically controlled battery disconnector, function

Figure 1 Links:

Wiring diagram WD301 Wiring diagram WD326 Components list Connectors, position Designation BA3101 BA3102 DI16 DI3301 ECM FU20 FU74 FU75 FU89 HMICU

Function Batteries

Designation MO3301

Function Starter motor

Lock-out diode Start protection Engine Control Module Voltage feed ignition. Electrically controlled battery disconnector. Sensing of battery voltage Voltage converter Hood, operation Hood, operation Human Machine Interface Control Unit

MO3611 RE16 RE17 RE18

Hood motor 15A supply 15B supply 15EA supply

RE3705

Electrically controlled battery switch Ignition switch Hood, operation Battery disconnect switch

Component position:

Figure 2

SW3301 SW3620 SW3701

disconnect

Wiring diagram - Gear Gear function

Figure 1 1.

Machines with single lever (optional equipment).

Documents related to this function: Components list Electronic control system, description Wiring diagram WD335

Designation FU24

Function ECM, FU30 voltage feed

Designation SW4205

FU31 FU42

SW4206 SW4207

SW4208

Forward/reverse lever carrier

PWM4213 PWM4214 PWM4215

Travel direction, gear shifting Fully automatic gearshifting (FAPS) Gear selector lever carrier CDC (armrest) Boom Suspension System, activation / function selection General Purpose Machine Electronic Control Unit Forward gear Reverse gear 1st gear

Function Directional gear Forward/Reverse, steering column Gear lever steering column Activation Forward/Reverse lever carrier

SW4210 SW4211 SW4217

PWM4216 PWM4217

2nd gear 3rd gear

SW4220 SW4221

PWM4218

4th gear

SW4222

Engine brake lever carrier Fully automatic gearshifting (FAPS) Forward/Reverse, Comfort Drive Control (CDC) Kick-down CDC Single lever control, forward−neutral −reverse Single lever control

GPMECU3

Component position:

Figure 2

Wiring diagram - Start Start circuit function

Figure 1 Documents related to this function: Components list

Electronic control system, description Wiring diagram WD301 Wiring diagram WD326 Designation DI16 DI3301 ECM FU20 FX1026 HMICU

Function Diode, control voltage RE18 Diode, starter motor Engine Control Module Voltage feed ignition. Electrically controlled battery disconnector. Main fuse box Human Machine Interface Unit

Component position

Figure 2

Designation RE16 RE17 RE18 MO3301

Function 15A supply 15B feed 15EA supply Starter motor

SW3301

Ignition switch

Wiring diagram WD201 Engine cooling, fuel level, reversing cooling fan, and regeneration switch

Figure 1 Links: Wiring diagram WD335

Wiring diagram WD351 Wiring diagram WD352 Wiring diagram WD362 Wiring diagram WD373 Wiring diagram WD375 Components list Connectors, position Chassis connection Designation GPMECU1 GPMECU3 HMICU MA2601 MA2602 PWM2602 SE2303 SE2604 SE2704 SW2506

Function General Purpose Machine Electronic Control Unit 1 General Purpose Machine Electronic Control Unit 3 Human Machine Interface Control Unit Cooling fan, braking Cooling fan, rotation direction (reversible fan) Control, pump P3 Fuel level Cooling fan speed Engine rpm, transmission Regenerate

Component position:

Figure 2

Wiring diagram WD202 Accelerator pedal, hand throttle, and electrically heated fuel filter

Figure 1 Wiring diagram Links: Wiring diagram WD362

Wiring diagram WD375 Wiring diagram WD807 Components list Connectors, position Chassis connection Designation FX1005 HMICU R2701 RE2301 SE2702

Function HE2301, Electric heat fuel (see also Wiring diagram WD263) Human Machine Interface Control Unit Hand throttle Electically heated fuel filter Throttle pedal position

Component position:

Figure 2 Component position

Wiring diagram WD260 Injection

Figure 1 Links: Components list

Connectors, position Chassis connection Designation ECM MA2301 MA2302 MA2303 MA2304 MA2305 MA2306 PWM2303

Function Engine Control Module Injector 1 Injector 2 Injector 3 Injector 4 Injector 5 Injector 6 Fuel control valve (FCV)

Component position:

Figure 2

Wiring diagram WD261 Sensors connected to ECM. Engine speed.

Figure 1 Links: Wiring diagram WD264

Components list Connectors, position Chassis connection Designation ECM SE2701 SE2703

Function Engine Control Module Crankshaft speed sensor Camshaft speed sensor

Component position:

Figure 2

Wiring diagram WD262 Sensors connected to ECM. Inlet-, oil-, fuel-, rail-, coolant-, and exhaust sensors.

Figure 1 Links: Wiring diagram WD263

Wiring diagram WD268 Components list Connectors, position Chassis connection Designation ECM FX1007 SE2203 SE2301 SE2309 SE2511 SE2606

Function Engine Control Module SE2507, Inlet manifold temperature sensor SE2508, Inlet manifold pressure sensor Engine oil pressure sensor Fuel feed pressure sensor Fuel rail pressure sensor Exhaust gas pressure sensor before turbocharger Coolant temperature sensor

Component position:

Figure 2

Wiring diagram WD263 Sensors connected to ECM. Fuel filter, air filter, charge air, and coolant sensors.

Figure 1 Wiring diagram Links: Wiring diagram WD262

Components list Connectors, position Chassis connection Designation ECM FX1005 FX1008 SE2512 SE2603

Function Engine Control Module SE2302, Water in fuel sensor HE2301, Electric heat fuel (see also WD202) SE2501, Inlet air temperature sensor SE2502, Air cleaner pressure sensor Charge air cooler outlet temperature sensor Coolant level sensor

Component position:

Figure 2

Wiring diagram WD264 Preheating, voltage feed ECM, EGR valve, and NOx sensors

Figure 1 Links: Wiring diagram WD261

Wiring diagram WD302 Wiring diagram WD303 Wiring diagram WD306 Wiring diagram WD372 Wiring diagram WD375 Components list Connectors, position Chassis connection Designation ACM ECM FU2501 HE2501 MO2505 RE2501 SE2513

Function Aftertreatment Control Module Engine Control Module Preheater Preheater element EGR valve Preheating NOx sensor before SCR [T1]

SE2533

NOx sensor after SCR⁽ᵃ⁾

[T1] Cable markings in machine are wrong. See wiring diagram and component position for correct information. Component position:

Figure 2

Wiring diagram WD265 Aftertreatment. ACM. AdBlue®/DEF temp, level, quality. NOx sensors.

Figure 1 Links: Components list

Connectors, position Chassis connection Designation ACM ECM FX1079

MO2505 SE2513

Function Aftertreatment Control Module Engine Control Module SE2536 AdBlue®/DEF temperature sensor SE2537 AdBlue®/DEF level sensor SE2541 AdBlue®/DEF quality sensor (See also Wiring diagram WD269) EGR valve NOx sensor before SCR [T1]

SE2533

NOx sensor after SCR⁽ᵃ⁾

[T1] Cable markings in machine are wrong. See wiring diagram and component position for correct information. Component position:

Figure 2

Wiring diagram WD266 Sensors connected to ACM. DPF pressure, exhaust gas sensors.

Figure 1 Links: Wiring diagram WD270

Components list Connectors, position Chassis connection Designation ACM SE2519 SE2521 SE2522 SE2543 SE2544

Function Aftertreatment Control Module DPF Differential pressure sensor Exhaust gas temperature sensor before DOC Exhaust gas temperature sensor before DPF Exhaust gas temperature sensor after DPF Exhaust gas pressure sensor before SCR catalyst

Component position:

Figure 2

Wiring diagram WD268 Engine sensors. Oil pressure, air intake throttle and EGR sensors.

Figure 1 Links: Wiring diagram WD262

Components list Connectors, position Chassis connection Designation ECM MO2503 SE2515 SE2516

Function Engine Control Module Air intake throttle EGR differential pressure sensor EGR temperature sensor

Component position:

Figure 2

Wiring diagram WD269 Sensors connected to ACM. AdBlue®/DEF temperature, quality, level, and hose heater.

Figure 1 Links: Wiring diagram WD372

Components list Connectors, position Chassis connection Designation ACM FX1079

HE2511 HE2512 HE2513 MA2519

Function Aftertreatment Control Module SE2536 AdBlue®/DEF temperature sensor SE2537 AdBlue®/DEF level sensor SE2541 AdBlue®/DEF quality sensor (See also Wiring diagram WD265) AdBlue®/DEF hose (supply/return) AdBlue®/DEF hose (supply/return) AdBlue®/DEF hose (supply/return) AdBlue®/DEF dosing injector

Component position:

Figure 2

Wiring diagram WD270 Aftertreatment. ACM. Fuel dosing unit.

Figure 1 Links: Wiring diagram WD266

Components list Connectors, position Chassis connection Designation ACM FX1074

MA2517

Function Aftertreatment Control Module Aftertreatment fuel dosing unit MA2518 Air purge valve SE2538 Air temperature sensor AdBlue®/DEF tank heating valve

Component position:

Figure 2

Wiring diagram WD301 Voltage feed, grounding points, starter motor, battery disconnector, and main fuse box

Figure 1

Emergency switch.

2. 3. 4. 5. 6.

Battery disconnect switch. Rear frame – battery. Cab feed. Rear frame – starter motor. Engine block – rear frame.

Links: Wiring diagram WD304 Wiring diagram WD306 Wiring diagram WD326 Wiring diagram WD371 Wiring diagram WD375 Wiring diagram WD604 Wiring diagram WD915 Components list Connectors, position Chassis connection Designation 30A 30K 31C1 31E1 31R1 31R2 BA3101 BA3102 FU18 FU74

FU3604 FX1026

MO3301 PA PB PO3901 RE3705

Function Power connection Power connection Ground, terminal, 1:st Ground, engine 1:st Ground, rear frame 1:st Ground, rear frame 2:nd Battery 1 Battery 2 Power outlet, 24 VDC Alternator, magnetizing. Voltage converter. Ignition, key controlled. WECU. Fire suppression system. Power outlet, rear Main fuse box FU70, Secondary steering FU71, Charging FU72, Cab FU73, – Starter motor, see also Wiring diagram WD306 Power, Cab Ground, Cab Power outlet, 24 VDC Electrically controlled battery, disconnect switch

Component position:

Figure 2

Wiring diagram WD302 Voltage feed control units

Figure 1 Links: Wiring diagram WD264

Wiring diagram WD303 Wiring diagram WD304 Wiring diagram WD305 Wiring diagram WD306 Wiring diagram WD325 Wiring diagram WD371 Wiring diagram WD372 Wiring diagram WD401 Wiring diagram WD806 Components list Connectors, position Chassis connection Designation CCM CU6601 DI01 DI24 DI25

Function Climate Control Module Control unit monitoring CDC Lock-out diode Lock-out diode Quench diode

Designation FU28 FU29 FU30 FU31 GPMECU1

FU02

HMICU, IC (Instrument Cluster)

GPMECU2

FU04

RE14, voltage feed

GPMECU3

FU17 FU24 FU25

RE13 hold voltage ECM voltage feed, FU30, FU31 GPMECU1, voltage feed

HMICU IC RE12

FU26

GPMECU2 voltage feed, CU6601

RE13

FU27

CCM, magnetic clutch, AC compressor, cab RE14 fan, pause coolant pump

Component position: (See electrical distribution box, circuit board.)

Figure 2

Function — — RE2502 voltage feed, ACM Travel direction, gear shifting, alternator. General Purpose Machine Electronic Control Unit 1 General Purpose Machine Electronic Control Unit 2. General Purpose Machine Electronic Control Unit 3. Human Machine Interface Control Unit. Instrument Cluster 30-feed controlled by HMICU, RE13 hold voltage. CU6601, GPMECU1, GPMECU2, GPMECU3, HMICU, voltage feed. CCM voltage feed, magnet clutch AC compressor, pause coolant pump.

Wiring diagram WD303 Voltage feed and fuses outside the circuit board

Figure 1 Links: Wiring diagram WD264

Wiring diagram WD302 Wiring diagram WD372 Wiring diagram WD807 Components list Connectors, position Chassis connection Designation FX1040

FX1041

RE2502

Function Extra fuse holder: FU77, ACM. FU78, ECM, FX1041. FU79, – Extra fuse holder: FU83, NOx sensors. FU88, RE2501 preheating, MO2505. FU89, FU75 (engine hood) Voltage feed, engine

Wiring diagram WD304 Voltage feed control units, emergency stop

Figure 1

Emergency switch (optional equipment).

2. 3. 4.

Battery disconnect switch (optional equipment, key operated). Cable between MK:2 and MK:9 removed when Emergency stop is installed. Not installed when key operated battery disconnector is used.

Links: Wiring diagram WD301 Wiring diagram WD302 Wiring diagram WD306 Wiring diagram WD326 Wiring diagram WD371 Wiring diagram WD375 Wiring diagram WD807 Wiring diagram WD915 Components list Connectors, position Chassis connection Designation DI16 DI3301 DI3701 DI3702 DI3703 DI3705 FU20

Function Lock-out diode Start protection Battery disconnection relay, 1st Battery disconnection relay, 2nd Battery disconnection relay, 1st Diode unit, RE3102 Voltage feed ignition.

HMICU

Human Machine Interface Control Unit

Component position:

Figure 2

Designation RE16 RE17 RE18 RE3102 SW3102 SW3301 SW3701

Function 15A supply 15B supply 15EA supply Main relay 2 Emergency stop Ignition switch Battery disconnection (not mounted when key operated battery disconnector is used according to alt. 2)

Wiring diagram WD305 Voltage feed control units

Figure 1 Links: Wiring diagram WD302

Wiring diagram WD322 Wiring diagram WD326 Components list Connectors, position Chassis connection Designation CCM FU51

GPMECU1 GPMECU2 GPMECU3 HMICU

Function Climate Control Module Ignition-dependent voltage feed. Tech Tool communication socket (OBD). RE12. General Purpose Machine Electronic Control Unit 1 General Purpose Machine Electronic Control Unit 2 General Purpose Machine Electronic Control Unit 3 Human Machine Interface Control Unit

Wiring diagram WD306 Starter motor, alternator

Figure 1 Links: Wiring diagram WD264

Wiring diagram WD301 Wiring diagram WD302 Wiring diagram WD304 Wiring diagram WD807 Components list Connectors, position Chassis connection Designation AL3201 ECM FU36 HMICU MO3301 Component position:

Figure 2

Function Alternator Engine Control Module Ignition-dependent voltage feed Human Machine Interface Control Unit Starter motor, see also Wiring diagram WD301

Wiring diagram WD320 Communication, control units

Figure 1 Links: Components list

Connectors, position Chassis connection Electronic control system, description Designation ACM ECM GPMECU1 GPMECU2 GPMECU3 HMICU

Function Aftertreatment Control Module Engine Control Module General Purpose Machine Electronic Control Unit 1 General Purpose Machine Electronic Control Unit 2 General Purpose Machine Electronic Control Unit 3 Human Machine Interface Control Unit

Wiring diagram WD321 Communication, control units

Figure 1 Links: Wiring diagram WD322

Components list Connectors, position Chassis connection Electronic control system, description Designation ACM CCM ECM GPMECU1 GPMECU2 GPMECU3 HMICU WECU

Function Aftertreatment Control Module Climate Control Module Engine Control Module General Purpose Machine Electronic Control Unit 1 General Purpose Machine Electronic Control Unit 2 General Purpose Machine Electronic Control Unit 3 Human Machine Interface Control Unit Telematics ECU

Wiring diagram WD322 Keypad and HMICU

Figure 1 Links: Wiring diagram WD305

Wiring diagram WD321 Wiring diagram WD360 Wiring diagram WD371 Components list Connectors, position Chassis connection Designation HMICU IC SW3801 VP

Function Human Machine Interface Control Unit Instrument Cluster Keypad Socket for TechTool (OBD)

Component position:

Figure 2

Wiring diagram WD324 Voltage socket, audible signals, and back-up alarm

Figure 1 Links: Wiring diagram WD334

Wiring diagram WD335 Wiring diagram WD361 Wiring diagram WD363 Wiring diagram WD373 Wiring diagram WD375 Wiring diagram WD376 Wiring diagram WD804 Components list Connectors, position Chassis connection Designation FU09 GPMECU3 HMICU LA3601 LA3612 RE02 SA3602 SA3603 SA3604 SW3604 SW3607

Function Voltage feed RE02 General Purpose Machine Electronic Control Unit 3 Human Machine Interface Control Unit Rotating Warning Beacon Back-up warning, strobe light Reversing light Horn, left Horn, right Reversing alarm Horn Rotating warning beacon

Component position:

Figure 2

Wiring diagram WD325 Fuse test, unused connections

Figure 1 Links: Wiring diagram WD302

Wiring diagram WD335 Wiring diagram WD361 Wiring diagram WD371 Wiring diagram WD373 Components list Connectors, position Chassis connection Designation FU23 FU46 FU47 LC3701 RE06 R02 R03 R04 R05 R15 RF3601

Function Starter relay Fuse Fuse Fuse tester Relay Resistor Resistor Resistor Resistor Fuse test Flasher relay (position RF1 on circuit board). See also Wiring diagram WD333.

Wiring diagram WD326 Radio/CD, voltage socket, voltage converter, loudspeakers. WECU.

Figure 1

Basic GPS (AN3903).

Satellite (AN3904).

Links: Wiring diagram WD301 Wiring diagram WD304 Wiring diagram WD305 Wiring diagram WD372 Components list Connectors, position Chassis connection Designation 12V DC CR3901 PO3902 SA3901 SA3902 SO3902 WECU

Function 12 V power Radio Voltage socket, 12 V Loudspeaker, left Loudspeaker, right Voltage converter, radio Telematics ECU

Component position:

Figure 2

Wiring diagram WD330 Headlights front

Figure 1 Links: Wiring diagram WD331

Wiring diagram WD333 Wiring diagram WD335 Wiring diagram WD362 Wiring diagram WD373 Wiring diagram WD375 Wiring diagram WD376 Components list Connectors, position Chassis connection Designation FU05

FU06

FU07 FU08 FU10 FU11 FU19 FX1072

FX1073

HMICU LA3508 LA3509 LA3530 SW3501 SW3502

Function Parking light, left front Left front side light Parking light, right rear Parking light, right front Right front, side light Parking light, left rear Lighting license plate Low beam, left Low beam, right High beam, right High beam, left SW3501, parking lights, headlights Combination light, left front LA3502, Low beam LA3504, High beam See also Wiring diagram WD333 Combination light, right front LA3503, Low beam LA3505, High beam See also Wiring diagram WD333 Instrument control unit Running light, left front Running light, right front Number plate lighting Switch headlights High and low beam, headlight flasher

Component position:

Figure 2

Wiring diagram WD331 Work lights , front

Figure 1

Optional work light, LA3521

Optional work light, LA3522

Links: Wiring diagram WD330 Wiring diagram WD334 Wiring diagram WD335 Wiring diagram WD337 Wiring diagram WD362 Wiring diagram WD372 Wiring diagram WD373 Wiring diagram WD376 Components list Connectors, position Chassis connection Designation DI06 DI07 DI08 DI09 FU03 FU13 HMICU LA3512 LA3513 LA3521 LA3522 LA3523 LA3524 LA3529 RE03 RE07 SW3504

Function Lock-out diode Lock-out diode Lock-out diode Lock-out diode Work lights cab, front Work lights, front Instrument control unit Work light, left front Work light, right front Work light, cab, front left Work light, cab, front right Work light cab, left front (optional equipment) Work light cab, right front (optional equipment) Work lights attachment Work lights, front Work lights cab, front Work lights, front

Component position:

Figure 2

Wiring diagram WD333 Brake lights, position lights, direction indicators, and hazard flashers

Figure 1 Wiring diagram 1.

Parking light, front left.

2. 3. 4. 5. 6.

Position light, left. Stop light, left. Parking light, front right. Position light, right. Stop light, right.

Links: Wiring diagram WD330 Wiring diagram WD362 Wiring diagram WD363 Wiring diagram WD372 Wiring diagram WD373 Wiring diagram WD375 Wiring diagram WD376 Wiring diagram WD501 Wiring diagram WD805 Components list Connectors, position Chassis connection Designation FX1001 FX1002 FX1020

FX1021

FX1072

FX1073

IC RE3504 RF3601 SE8301 SW3605 SW3606

Function Interior lighting, cab (front) Component including LA3501, LA3516, SW3503 and SW3507 Interior lighting, (right) Component including LA3517, LA3518, SW3508 and SW3509 Combination light, left rear LA3510, Tail light LA3606, Direction indicator LA5202, Brake light Combination light, right rear LA3511, Tail light LA3607, Direction indicator LA5201, Brake light Combination light, left front LA3506, Parking light LA3602, Direction indicator See also Wiring diagram WD330 Combination light, right front LA3507, Parking light LA3603, Direction indicator See also Wiring diagram WD330 Instrument Cluster Interior lights Flasher relay (position RF1 on circuit board) See also Wiring diagram WD325 Position monitor, door Direction indicators (FX1029) Hazard flashers

Component position:

Figure 2 Component position

Wiring diagram WD334 Work light, rear

Figure 1

Work lights (replaces LA3526).

Work lights, (replaces LA3525).

Links: Wiring diagram WD324 Wiring diagram WD331 Wiring diagram WD335 Wiring diagram WD362 Wiring diagram WD372 Wiring diagram WD373 Wiring diagram WD375 Components list Connectors, position Chassis connection Designation FU15 FU16 LA3514 LA3515 LA3525 LA3526 LA3527 LA3528 RE04 RE11 SW3505

Function Work lights cab, rear Work lights roof, front Working light, left, rear Working light, right, rear Work light, cab, rear, left Work light, cab, rear, right Work light cab, left rear (optional equipment) Work light cab, right rear (optional equipment) Work lights cab, rear Work lights roof Work lights rear

Component position:

Figure 2

Wiring diagram WD335 Instrument lighting

Figure 1 Links:

Wiring diagram WD201 Wiring diagram WD324 Wiring diagram WD325 Wiring diagram WD330 Wiring diagram WD331 Wiring diagram WD334 Wiring diagram WD337 Wiring diagram WD405 Wiring diagram WD406 Wiring diagram WD501

Wiring diagram WD801 Wiring diagram WD804 Wiring diagram WD805 Wiring diagram WD901 Wiring diagram WD902 Wiring diagram WD903 Wiring diagram WD904 Wiring diagram WD908 Wiring diagram WD911

Components list Connectors, position Chassis connection Designation GPMECU1

Function General Purpose Machine Electronic Control Unit 1

Wiring diagram WD337 Entry light, extended light around machine

Figure 1 Links:

Wiring diagram WD331 Wiring diagram WD335 Wiring diagram WD362 Wiring diagram WD363 Wiring diagram WD372 Wiring diagram WD375 Components list Connectors, position Chassis connection Designation HMICU LA3548 LA3549 LA3550 LA3551 RE3507 RE3524 SW3525 SW3526

Function Human Machine Interface Control Unit Entry light / Extended light around machine, 1st Extended light around machine, 2nd Extended light around machine, 3rd Extended light around machine, 4th Working lights, 1st Entry light Entry light Entry light, and extended light around machine

Component position:

Figure 2

Wiring diagram WD350 Voltage feed 5 V from HMICU, GPMECU1, GPMECU2, and GPMECU3

Figure 1 Links: Wiring diagram WD404

Wiring diagram WD501 Wiring diagram WD601 Wiring diagram WD602 Wiring diagram WD604 Wiring diagram WD903 Wiring diagram WD904 Components list Connectors, position Chassis connection Designation GPMECU1 GPMECU2 GPMECU3 HMICU

Function General Purpose Machine Electronic Control Unit 1 General Purpose Machine Electronic Control Unit 2 General Purpose Machine Electronic Control Unit 3 Human Machine Interface Control Unit

Wiring diagram WD351 GPMECU3, ground connections

Figure 1 Links: Wiring diagram WD201

Wiring diagram WD404 Wiring diagram WD405 Wiring diagram WD501 Components list Connectors, position Chassis connection Designation GPMECU3

Function General Purpose Machine Electronic Control Unit 3

Wiring diagram WD352 Ground connections, GPMECU1, GPMECU2, and HMICU

Figure 1 Links: Wiring diagram WD201

Wiring diagram WD501 Wiring diagram WD601 Wiring diagram WD602 Wiring diagram WD604 Wiring diagram WD802 Wiring diagram WD903 Wiring diagram WD904 Components list Connectors, position Chassis connection Designation GPMECU1 GPMECU2 HMICU

Function General Purpose Machine Electronic Control Unit 1 General Purpose Machine Electronic Control Unit 2 Human Machine Interface Control Unit

Wiring diagram WD360 Voltage feed, 15EA

Figure 1 Links: Wiring diagram WD322

Wiring diagram WD402 Wiring diagram WD404 Wiring diagram WD405 Wiring diagram WD406 Wiring diagram WD601 Wiring diagram WD903 Wiring diagram WD904 Wiring diagram WD911 Components list Connectors, position Chassis connection Designation 15EA FU42

FU44 FU50

Function Voltage feed Differential lock, indication lamp. Fully automatic downshifting. Gear selector lever carrier. Lever steering, CDC (armrest). Boom Suspension system, activation/function selection. Floating position. Single-acting lift function. Voltage feed, TechTool communication socket. Attachment locking.

Wiring diagram WD361 Voltage feed, 15B

Figure 1 Links: Wiring diagram WD324

Wiring diagram WD325 Wiring diagram WD601 Wiring diagram WD804 Components list Connectors, position Chassis connection Designation FU39

FU40

Function Horn Kick-down Electric heat rear-view mirrors Operation rear-view mirrors FU12, voltage feed, reversing monitor, camera

Wiring diagram WD362 Voltage feed, 15A

Figure 1 Links: Wiring diagram WD201

Wiring diagram WD202 Wiring diagram WD330 Wiring diagram WD331 Wiring diagram WD333 Wiring diagram WD334 Wiring diagram WD335 Wiring diagram WD337 Wiring diagram WD801 Wiring diagram WD901 Wiring diagram WD902 Wiring diagram WD903 Wiring diagram WD908 Components list Connectors, position Chassis connection Designation FU32

FU33

FU34

FU35 FU37 FU38

Function Boom Suspension System (BSS). Hold function, 3rd hydraulic function. 3rd hydraulic function together with 4th hydraulic function. Emergency stop 3rd hydraulic function. Electrical lever lock. Aftertreatment system (ASU) (switch). Lift/tilt function. RE15. Headlight flasher. Windshield wiper and windshield washer front. Windscreen wiper and washer, rear Direction indicators Work lights Fuel heater

For component location, see Components list.

Wiring diagram WD363 Voltage feed, 30K

Figure 1 Links: Wiring diagram WD324

Wiring diagram WD333 Wiring diagram WD337 Components list Connectors, position Chassis connection Designation FU14 FU21

Function Hazard flashers Rotating beacon Interior lighting Entry light, and CCM Extended light around machine

Wiring diagram WD371 Ground connections, 31C1, 31F1

Figure 1 Links: Wiring diagram WD301

Wiring diagram WD302 Wiring diagram WD304 Wiring diagram WD322 Wiring diagram WD325 Wiring diagram WD373 Wiring diagram WD374 Wiring diagram WD375 Wiring diagram WD376 Wiring diagram WD604 Wiring diagram WD801 Wiring diagram WD806 Wiring diagram WD903 Wiring diagram WD904 Components list Connectors, position Chassis connection Designation 31C1 31F1

Function Ground terminal, cab, 1st Front frame

For connection locations, see Chassis connection.

Wiring diagram WD372 Ground connections, 31C1

Figure 1 Links: Wiring diagram WD264

Wiring diagram WD269 Wiring diagram WD302 Wiring diagram WD303 Wiring diagram WD326 Wiring diagram WD331 Wiring diagram WD333 Wiring diagram WD334 Wiring diagram WD337 Wiring diagram WD375 Components list Connectors, position Chassis connection Designation 31C1

Function Ground terminal, cab, first

For connection location, see Chassis connection.

Wiring diagram WD373 Ground connections

Figure 1 Links: Wiring diagram WD201

Wiring diagram WD324 Wiring diagram WD325 Wiring diagram WD330 Wiring diagram WD331 Wiring diagram WD333 Wiring diagram WD334 Wiring diagram WD405 Wiring diagram WD406 Wiring diagram WD501 Wiring diagram WD801 Wiring diagram WD804 Wiring diagram WD901 Wiring diagram WD903 Wiring diagram WD904 Wiring diagram WD908 Wiring diagram WD911 Components list Connectors, position Chassis connection

Wiring diagram WD374 Ground connections

Figure 1 Links: Wiring diagram WD371

Wiring diagram WD501 Wiring diagram WD802 Wiring diagram WD902 Wiring diagram WD913 Components list Connectors, position Chassis connection

Wiring diagram WD375 Ground connections

Figure 1 Links: Wiring diagram WD201

Wiring diagram WD202 Wiring diagram WD264 Wiring diagram WD301 Wiring diagram WD304 Wiring diagram WD324 Wiring diagram WD330 Wiring diagram WD333 Wiring diagram WD334 Wiring diagram WD337 Wiring diagram WD371 Wiring diagram WD372 Wiring diagram WD801 Wiring diagram WD807 Components list Connectors, position Chassis connection

Wiring diagram WD376 Ground connections

Figure 1 Links: Wiring diagram WD324

Wiring diagram WD330 Wiring diagram WD331 Wiring diagram WD333 Wiring diagram WD371 Wiring diagram WD404 Wiring diagram WD902 Components list Connectors, position Chassis connection

Wiring diagram WD401 Gear selector, forward/reverse, steering column

Figure 1 Links: Wiring diagram WD302

Components list Connectors, position Chassis connection Designation GPMECU3 SW4205 SW4206

Function General Purpose Machine Electronic Control Unit 3 Directional gear, forward/reverse, steering column Gear lever steering column

Component position:

Figure 2

Wiring diagram WD402 Gearshifting, forward-reverse

Figure 1

SW4222, Single lever control, kick-down. Optional equipment.

Links: Wiring diagram WD360 Components list Connectors, position Chassis connection Designation GPMECU3 SW4207 SW4208 SW4209 SW4210

Function General Purpose Machine Electronic Control Unit 3 Activation forward/reverse lever carrier Forward-Reverse lever carrier Kick-down lever carrier Engine braking / downshifting

Component position:

Figure 2

Wiring diagram WD403 Gear shifting solenoids

Figure 1 Links: Components list

Connectors, position Chassis connection Designation GPMECU3 PWM4213 PWM4214 PWM4215 PWM4216 PWM4217 PWM4218

Function General Purpose Machine Electronic Control Unit 3 Forward gear Reverse gear 1st gear 2nd gear 3rd gear 4th gear

Component position:

Figure 2

Wiring diagram WD404 Sensor transmission, differential lock

Figure 1 Links: Wiring diagram WD350

Wiring diagram WD351 Wiring diagram WD360 Wiring diagram WD373 Wiring diagram WD376 Components list Connectors, position Chassis connection Designation GPMECU3 MA4603 SE4202 SE4219 SE4609 SW4602

Function General Purpose Machine Electronic Control Unit 3 Differential lock Transmission oil, temperature Transmission oil, pressure Feedback of engaged differential lock Differential lock

Component position:

Figure 2

Wiring diagram WD405 Axle oil temperature, sensor transmission, FAPS (Full Auto Power Shift)

Figure 1 Links: Wiring diagram WD335

Wiring diagram WD351 Wiring diagram WD360 Wiring diagram WD373 Components list Connectors, position Chassis connection Designation GPMECU3 SE4213 SE4307 SE5222 SE5223 SW4211

Function General Purpose Machine Electronic Control Unit 3 Turbine rpm Output speed, transmission Axle oil temperature, front axle Axle oil temperature, rear axle Fully automatic gearshifting (FAPS)

Component position:

Figure 2

Wiring diagram WD501 Brakes

Figure 1 Links: Wiring diagram WD333

Wiring diagram WD335 Wiring diagram WD350 Wiring diagram WD351 Wiring diagram WD352 Wiring diagram WD373 Wiring diagram WD374 Wiring diagram WD915 Components list Connectors, position Chassis connection Designation FU01 FU48 GPMECU1 GPMECU3 MA5501 MA5503 RE10 RE5502 SE5201 SE5203 SE5501 SW5501

Function Brake lights Parking brake General Purpose Machine Electronic Control Unit 1 General Purpose Machine Electronic Control Unit 3 Parking brake Brake pressure charging Brake lights Parking brake Available brake pressure Output brake pressure Pressure sensor applied parking brake Parking brake

Component position:

Figure 2

Wiring diagram WD601 Lever steering, CDC (Comfort Drive Control)

Figure 1 Links: Wiring diagram WD350

Wiring diagram WD352 Wiring diagram WD360 Wiring diagram WD361 Components list Connectors, position Chassis connection Designation CU6601 GPMECU2 GPMECU3 SE4227 SE6601 SW4216 SW4217 SW4220

Function Control unit monitoring CDC General Purpose Machine Electronic Control Unit 2 General Purpose Machine Electronic Control Unit 3 Armrest lever steering (CDC) Control lever (CDC) Activating of lever steering (CDC) Forward/Reverse, Comfort Drive Control (CDC) Kick-down CDC

Component position:

Figure 2

Wiring diagram WD602 Angle sensor, lever steering (CDC)

Figure 1 Links: Wiring diagram WD350

Wiring diagram WD352 Components list Connectors, position Chassis connection Designation CU6601 GPMECU1 GPMECU2 PWM6601 PWM6602 SE6411

Function Control unit monitoring CDC General Purpose Machine Electronic Control Unit 1 General Purpose Machine Electronic Control Unit 2 Lever steering (CDC), left Lever steering (CDC), right Angle sensor frame joint

Component position:

Figure 2

Wiring diagram WD604 Secondary steering

Figure 1 Links: Wiring diagram WD301

Wiring diagram WD350 Wiring diagram WD352 Wiring diagram WD371 Components list Connectors, position Chassis connection Designation FU49 GPMECU1 MO6402 RE6401 SE6404 SE6407

Function Secondary steering General Purpose Machine Electronic Control Unit 1 Secondary steering pump, with temperature protection Secondary steering Differential pressure, secondary steering Secondary steering, pressure

Component position:

Figure 2

Wiring diagram WD801 Windshield wiper and windshield washer

Figure 1 Links: Wiring diagram WD335

Wiring diagram WD362 Wiring diagram WD371 Wiring diagram WD373 Wiring diagram WD375 Wiring diagram WD954 Components list Connectors, position Chassis connection Designation DI22 DI23 FX1029 GPMECU1 HMICU MO3601 MO3602 MO3603 MO3604 RE09 RE15 SE3601 SW3612

Function Lock-out diode Lock-out diode SW3602. Windshield wiper, front and windshield washer, front SW3608. Windshield washer, front General Purpose Machine Electronic Control Unit 1 Human Machine Interface Control Unit Windshield washer front Windshield wiper, front Windshield washer, rear Windshield wiper, rear Windshield wiper, rear Windshield wiper, front Washer fluid, level Windshield wiper and washer, rear

Component position:

Figure 2

Wiring diagram WD802 Operator's seat, position monitor, ambient temperature

Figure 1 Links: Wiring diagram WD352

Wiring diagram WD374 Components list Connectors, position Chassis connection Designation GPMECU1 HE8501 HMICU SE8502 SE8705

Function General Purpose Machine Electronic Control Unit 1 Seat heating Human Machine Interface Control Unit Position monitor loading operator's seat Ambient temperature

Component position:

Figure 2

Wiring diagram WD804 Back-up camera, rear-view mirrors

Figure 1 Links: Wiring diagram WD324

Wiring diagram WD335 Wiring diagram WD361 Wiring diagram WD373 Components list Connectors, position Chassis connection Designation FU12 FX1036

FX1037

RC8401 RM8401 SW3601 SW3614

Function Monitor, back-up camera MO3605, electrically controlled rear-view mirror, left horizontal MO3606, electrically controlled rear-view mirror, left vertical HE3602, electric heat left rear-view mirror MO3607, electrically controlled rear-view mirror, right horizontal MO3608, electrically controlled rear-view mirror, right vertical HE3604, electric heat right rear-view mirror Back-up camera Display window Electrically heated rear-view mirrors Electrically controlled rear-view mirrors

Component position:

Figure 2

Wiring diagram WD805 Air conditioning

Figure 1 Links: Wiring diagram WD333

Wiring diagram WD335 Wiring diagram WD806 Components list Connectors, position Chassis connection Designation CCM HMICU SE8702 SE8706 SE8708 SE8709 SW8701

Function Climate Control Module Human Machine Interface Control Unit Evaporator, temperature Temperature, cab Temperature, air channel Pressure, refrigerant Controls, climate control system

Component position:

Figure 2

Wiring diagram WD806 Climate control system, pause heater

Figure 1 Links: Wiring diagram WD302

Wiring diagram WD371 Wiring diagram WD805 Components list Connectors, position Chassis connection Designation CCM MA8701 MO8701 MO8703 MO8707 MO8711 RE8712

Function Climate Control Module AC compressor Cab, fan Actuator, air mixing damper Actuator, heat valve Pause coolant pump Pause coolant pump

Component position:

Figure 2

Wiring diagram WD807 Fan cyclone filter. Fuel heating. Electric door, and electric hood opening.

Figure 1 Links: Wiring diagram WD202

Wiring diagram WD303 Wiring diagram WD304 Wiring diagram WD306 Wiring diagram WD375 Wiring diagram WD831 Components list Connectors, position Chassis connection Designation 31C2 FU75 FX1027

FX1028

MO3611 MO8702 RE3610 SW3620

Function Ground terminal, cab 2 Hood motor. Battery disconnection switch. Extra fuse box FU85 Fan cyclone filter (MO8702) FU86 — FU87 — Extra fuse box FU61 Fuel heating FU64 Electric door FU65 – Hood motor Fan cyclone filter Extra fuse box, FX1027 Hood motor

Component position:

Figure 2

Wiring diagram WD831 Electric door

Figure 1 Links: Wiring diagram WD807

Components list Connectors, position Chassis connection Designation CU3605 MO3612 MO3613 SW3630

Function Electrical doorlock control unit Electrical doorlock opening support motor Electrical doorlock motor Electrical doorlock rotor switch

Component position:

Figure 2

Wiring diagram WD901 Working hydraulics, automatic lift and tilt

Figure 1 Links Wiring diagram WD335

Wiring diagram WD362 Wiring diagram WD371 Wiring diagram WD373 Wiring diagram WD902 Components list Connectors, position Chassis connection Designation DI12 DI13 DI14 DI15 DI17 DI18 DI19 RE01 RE05 SE9156 SE9157 SW9141 SW9142

Function Quench diode Quench diode Quench diode Quench diode Quench diode Quench diode Quench diode Bucket positioner Boom kick-out (automatic lift) Inductive position sensor bucket positioner (automatic tilt) Inductive position sensor boom kick-out (automatic lift) Bucket positioner Boom kick-out (automatic lift)

Component position

Figure 2

Wiring diagram WD902 Working hydraulics, automatic lift and tilt

Figure 1 Links: Wiring diagram WD335

Wiring diagram WD362 Wiring diagram WD374 Wiring diagram WD376 Wiring diagram WD901 Wiring diagram WD908 Wiring diagram WD911 Components list Connectors, position Chassis connection Designation DI10 DI9101 DI9103 DI9104 MA9112 MA9113 MA9141 MA9142 MA9143 MA9144 SW9140 SW9144 SW9174

Function Quench diode Automatic tilt (MA9141) Automatic lift (MA9142) Automatic float (MA9143) Lever lock−out Lever lock−out, single lever Hold magnet, automatic tilt Hold magnet, automatic lift Hold magnet, float position Hold magnet, 3rd function Single lever control, electric lever lock Float mode Electric lever lock

Component position:

Figure 2

Wiring diagram WD903 BSS (Boom Suspension System), hydraulic oil temperature and level

Figure 1 Links: Wiring diagram WD335

Wiring diagram WD350 Wiring diagram WD352 Wiring diagram WD360 Wiring diagram WD362 Wiring diagram WD371 Wiring diagram WD373 Components list Connectors, position Chassis connection Designation DI20 DI21 FX1009 GPMECU1 HMICU MA9103 MA9104 MA9114 RE08 SW9148 SW9149

Function Lock-out diode Lock-out diode SE9104. Level hydraulic oil tank SE9105. Temperature, hydraulic oil tank General Purpose Machine Electronic Control Unit 1 Human Machine Interface Control Unit Boom suspension system CT4 (BSS) Single-acting lift CT1 (valve block 2) Boom Suspension System (BSS) CT1 Boom Suspension System, engagement Boom Suspension System, activation/function selection Single-acting lift function

Component position:

Figure 2

Wiring diagram WD904 LS-pressure, attachment locking

Figure 1 Links: Wiring diagram WD335

Wiring diagram WD350 Wiring diagram WD352 Wiring diagram WD360 Wiring diagram WD371 Wiring diagram WD373 Components list Connectors, position Chassis connection Designation GPMECU1 MA9106 MA9127 SE9119 SW9143

Function General Purpose Machine Electronic Control Unit 1 Attachment lock, close Attachment lock, open LS-pressure Attachment lock

Component position:

Figure 2

Wiring diagram WD905 Hydraulic servo, adjustable flow, 3rd function

Figure 1 Links: Wiring diagram WD908

Components list Connectors, position Chassis connection Designation MA9145 RE9112 SW9175

Function 3rd function, flow on/off 3rd function, flow on/off 3rd function, flow on/off

Component position:

Figure 2

Wiring diagram WD908 Output control pump, emergency stop and hold function 3rd hydraulic function

Figure 1 Links: Wiring diagram WD335

Wiring diagram WD362 Wiring diagram WD373 Wiring diagram WD902 Wiring diagram WD905 Components list Connectors, position Chassis connection Designation GPMECU1 PWM9133 SW9146 SW9147

Function General Purpose Machine Electronic Control Unit 1 Electrically controlled hydraulic pump Emergency stop 3rd hydraulic function Hold function, 3rd hydraulic function

Component position:

Figure 2

Wiring diagram WD911 Floating position

Figure 1 Links: Wiring diagram WD335

Wiring diagram WD360 Wiring diagram WD373 Wiring diagram WD902 Components list Connectors, position Chassis connection Designation DI10 SW9144 Component position:

Figure 2

Function Lock-out diode Floating position

Wiring diagram WD913 Central lubrication

Figure 1 Links: Wiring diagram WD374

Components list Connectors, position Chassis connection Designation CU9901 FU43 GPMECU1 SE9901

Function Central lubrication unit Central lubrication unit General Purpose Machine Electronic Control Unit 1 Monitoring lubrication oil pressure

Component position:

Figure 2

Wiring diagram WD915 Fire supression system

Figure 1

Emergency switch.

Links: Wiring diagram WD301 Wiring diagram WD304 Wiring diagram WD501 Components list Connectors, position Chassis connection Designation CU9902 CU9903 LA9901 MA9903 SA9901

Function Control unit, fire supression system Alarm panel, fire supression system Beacon, fire supression system Propelling charge solenoid Siren, fire supression system

Component position:

Figure 2

Ref no.: PUB-A GB

Operation no.: 321-902

Issuer: WLO

Date: 2014-12-16

Kit no.: Option no.: VOE17440170 Profile: L60H Volvo, L70H Volvo, L90H Volvo

Alternator 120 Amp, installing new Total procedure time (hr): 1.00

Foreword The Mechanic must always read the instructions in the Service Manual's booklet "Safety and Environment" booklet before proceeding. The Installation Instruction sometimes refers to information in the Operator´s and Service Manual. The equipment must be assembled by an authorized person at an authorized workshop. The Installation Instruction is based on the use of special tools, E-tools and standard tools generally available. Regarding bolted joints which are not listed here, see "Volvo standard tightening torques". Volvo Construction Equipment AB, will accept no responsibility if other tools or work methods than those described in this publication are used. Volvo works with continuous improvement of the machine's environmental performance.

Kit list Part no.

Qty.

Designation

15196041 20775463

1 1

Alternator Belt pulley

1. Open the engine hood. 2. Turn off the electric power with the battery disconnector. 3. Remove the intermediate wall.

Figure 1

Part no. –

Quantity 1

Designation Intermediate wall

Pos. in Fig. 1 A

4. Remove the belt tensioner and remove the belt.

Figure 2

Part no. – –

Quantity 1 1

Designation Belt Belt tensioner

5. Loosen the electric connections on the alternator.

Pos. in Fig. 2 B C

Figure 3

Part no. –

Quantity 1

6. Loosen the bolts for the filter bracket. Loosen the bolts and remove the alternator.

Figure 4

Designation Connections

Pos. in Fig. 3 D

Figure 5

Part no.

Quantity

Designation

– – –

1 2 2

Filter bracket Bolt Bolt

Pos. in Fig. 4 and 5 E F J

7. Transfer the nut from the existing alternator to the new alternator.

Figure 6

Part no. –

Quantity 1

Designation Nut

8. Install the belt pulley and tighten the nut with 90 ±5 Nm.

Pos. in Fig. 6 G

Figure 7

Part no. 20775463 –

Quantity 1 1

Designation Belt pulley Nut

9. Install the alternator and install the connections. 10. Install the belt. 11. Restore the machine.

Pos. in Fig. 7 2 I

Ref no.: PUB-A GB

Operation no.: 356-937

Issuer: WLO

Date: 2014-08-27

Kit no.: Option no.: VOE17210469 84681 Profile: L60H Volvo, L70H Volvo, L90H Volvo, L110H Volvo, L120H Volvo, L150G Volvo, L150H Volvo, L180G Volvo, L180H Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo

Attachment worklight, installing new Total procedure time (hr): 0.70 Foreword The Mechanic must always read the instructions in the Service Manual's booklet "Safety and Environment" booklet before proceeding. The equipment must be assembled by an authorized person at an authorized workshop. The Installation Instruction is based on the use of special tools, E-tools and standard tools generally available. Volvo Construction Equipment AB, will accept no responsibility if other tools or work methods than those described in this publication are used. Regarding bolted joints which are not listed here, see "Volvo standard tightening torques". Volvo works with continuous improvement of the machine's environmental performance.

Kit list Part no. 946472 4881440 11170009 13960143 13971098 15088078 21244697

Qty. 1 1 1 1 1 1 1

Designation Flange screw Strip clamp Work light Washer Flange lock nut Cable harness Relay

1. This is a simplified installation instruction. Turn off the electric power with the battery main switch. Install the parts as shown in the figure. Connect the cable harness from the work lights to the existing connector in the front frame. Part no. 11170009 946472

Quantity 1 1

Description Work light Flange screw

Pos. in Fig. 1 1 2

13960143 13971098 15088078 4881440

Figure 1

1 1 1 2

Washer Flange lock nut Cable harness Strip clamp

3 4 5 6

Figure 2 Lamp position 2. Install the relay in the electrical distribution box, in space RE03.

Figure 3

Part no. 14594545

Quantity 1

Description Relay

Pos. in Fig. 3 –

Ref no.: PUB-A GB

Operation no.: 362-905

Issuer: WLO

Date: 2013-08-13

Kit no.: Option no.: VOE17202465 85644, 86493 Profile: L60G Volvo, L60H Volvo, L70G Volvo, L70H Volvo, L90G Volvo, L90H Volvo, L110G Volvo, L110H Volvo, L120G Volvo, L120H Volvo, L150G Volvo, L150H Volvo, L180G Volvo, L180H Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo

Back up alarm, installing new Total procedure time (hr): 0.70

Kit list Part no. 17222610 13947760 13945408 13960141 4973473 4881440

Quantity 1 2 2 2 2 1

Description Reversing alarm Flange bolt Flange nut Washer Spacer sleeve Strip clamp

Pos. in Fig. 1 1 2 3 4 5 6

This is a simplified installation instruction. 1. Install the parts as shown in Figure 1 2. Connect the reversing alarm's connector to the existing connector marked SA3604 (RZ).

Figure 1 V1134064

Ref no.: PUB-A GB

Operation no.: 356-928

Issuer: WLO

Date: 2013-02-28

Kit no.: Option no.: VOE17287426 85823 Profile: L60G Volvo, L60H Volvo, L70G Volvo, L70H Volvo, L90G Volvo, L90H Volvo, L110G Volvo, L110H Volvo, L120G Volvo, L120H Volvo, L150G Volvo, L150H Volvo, L180G Volvo, L180H Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo, L350F Volvo

Cab front work light LED, installing new Total procedure time (hr): 0.20

Kit list Part no. 15670554 17224577 946329 13960143 13971095 15021902 11171733

Qty. 4 4 2 2 2 2 2

Designation Work light Light holder Flange bolt Washer Flange nut Spacer Cable harness

1. These are simplified installation instructions. Turn off the battery disconnect switch. Install the parts as shown in the figure. Use existing bolts and nuts.

Figure 1

Part no. 15670554 17224577 946329 13960143 13971095 15021902 11171733

Quantity 4 4 2 2 2 2 2

Designation Work light Light holder Flange bolt Washer Flange nut Spacer Cable harness

Pos. in Fig. 1 1 2 3 4 5 6 10

Ref no.: PUB-A GB

Operation no.: 356-933

Issuer: WLO

Date: 2013-03-12

Kit no.: Option no.: VOE17287439 85827 Profile: L60G Volvo, L60H Volvo, L70G Volvo, L70H Volvo, L90G Volvo, L90H Volvo, L110G Volvo, L110H Volvo, L120G Volvo, L120H Volvo, L150G Volvo, L150H Volvo, L180G Volvo, L180H Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo, L350F Volvo

Cab illuminated entrance LED, installing new Total procedure time (hr): 2.50

Kit list Part no. 946441 13946934 13960143 969161 13971095 4940327 4881440 11428156 15670553 17221436 17222931 17226785

Qty. 2 2 1 1 2 2 13 1 1 1 1 1

Designation Flange bolt Flange bolt Washer Wire fuse (melt fuse) Flange nut Diode Cable tie Switch Work light Light holder Switch Relay

17228274 17228327 17228332 70369702 11204217 1613068

1 1 1 1 18 2

Cable harness Cable harness Cable harness Switch Plug Plug

1. Connect Tech Tool Service Toll to the network. Select “Administer software, new”, select Accessory kit (Conversion kit), and enter number 11720850. 2. Check that all parts are included according to the kit list. 3. Remove the protective cover over the electrical distribution box in the cab. 4. Remove the protective covers over the rear cab pillars. 5. Remove the cover over the instrument panel on the cab pillar.

6. Figure 1

Glove compartment

Remove the glove compartment.

7. Figure 2

A. B.

Connector Air duct

Remove the air duct (black). Unplug the connector.

8. Figure 3

Air duct

Remove the air duct (grey). 9. Remove the AC-panel, interior rear-view mirrors, lights, and the radio console. 10. Remove the headlining. 11. Remove the rotating beacon from the cab roof. [1]

12. Figure 4

Spacer

Loosen the outer roof and support it with a spacer, for example, a wooden block, approx. 20 cm. See Fig. 4.

13. Figure 5 Remove the plastic cover and install the switch. Part no. 70369702 11428156

14. Figure 6

Quantity 1 1

Designation Switch Switch

Pos. in Fig. 5 13 14

Connect the cable harness (1) to the switch. Install the rocker. Clamp the cable harness along the cab floor. Plug in the connectors. Install the diodes. Install the relay. Connect the cable harness (2) and continue to clamp it up towards the roof along the rear, right cab pillar. Pull out the cable harness through the hole in the roof and clamp it along the roof. See Fig. 6. Part no. 17226785 70369702 17228274 4940327 17228327 4881440

Quantity 1 1 1 2 1 12

Designation Relay Switch Cable harness Diode Cable harness Cable tie

Pos. in Fig. 6 8 13 1 12 2

15. Figure 7 Install the light holder and work light as shown in Fig. 7. Plug in the connector. Part no. 17221438 13960143 15670553 946441 13971095 4881440

Quantity 1 1 1 2 2 1

Designation Light holder Washer Work light Flange bolt Flange nut Cable tie

Pos. in Fig. 7 6 18 4 16 17 15

16. Figure 8 Remove the spacer and install the outer roof. 17. Install the rotating beacon [2].

18. Figure 9

Air duct

Install the air duct (grey).

19. Figure 10

Connector

Air duct

Install the air duct (black). Plug in the connector. 20. Install the headlining (inner cab roof). Use new plugs. 21. Install the AC-panel, radio console, lights, and interior rear-view mirrors. 22. Install the protective covers over the rear cab pillars. Use new plugs. 23. Install the protective cover over the electrical distribution box in the cab. 24. Install the cover over the instrument panel on the cab pillar.

25. Figure 11

Glove compartment

Install the glove compartment.

For L60G-L120G

26. Figure 12

Figure 13 Install the switch and the flange screws. Install the wire fuse. Part no. 969161 17222931 13946934

For L150G-L250G

27. Figure 14

Quantity 1 1 2

Designation Wire fuse (melt fuse) Switch Flange bolt

Pos. in Fig. 12/13 11 19 20

Figure 15 Install the switch and the flange screws. Install the wire fuse. Part no. 969161 17222931 13946934

For L350F

Quantity 1 1 2

Designation Wire fuse (melt fuse) Switch Flange bolt

Pos. in Fig. 14/15 11 19 20

28. Figure 16 Install the switch and the flange screws. Install the wire fuse. Part no. 969161 17222931 13946934

Quantity 1 1 2

Designation Wire fuse (melt fuse) Switch Flange bolt

Pos. in Fig. 16 11 19 20

Parameters, setting 29. Connect Tech Tool Service Tool to the machine. Run operation 17093–3 program with stored software. Report to the central system. [1]Optional equipment [2]Optional equipment

Ref no.: PUB-A GB

Operation no.: 356-929

Issuer: WLO

Date: 2013-03-12

Kit no.: Option no.: VOE17287434 85825 Profile: L60G Volvo, L60H Volvo, L70G Volvo, L70H Volvo, L90G Volvo, L90H Volvo, L110G Volvo, L110H Volvo, L120G Volvo, L120H Volvo, L150G Volvo, L150H Volvo, L180G Volvo, L180H Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo, L350F Volvo

Cab rear work light LED, installing new Total procedure time (hr): 0.30

Kit list Part no. 946329 13960143 13971095 11171733 15670554 17224577 21244697

Qty. 4 12 4 2 4 4 1

1. This is a simplified installation instruction. Turn off the battery disconnect switch Install the parts as shown in Fig. 1 and 2.

Designation Flange bolt Washer Flange nut Cable harness Work light Light holder Relay

Figure 1

Part no. 15670554 17224577 946329 13960143 13971095 11171733

Quantity 4 4 4 12 4 2

Designation Work light Light holder Flange bolt Washer Flange nut Cable harness

Pos. in Fig. 1 1 2 3 4 5 10

Designation Relay

Pos. in Fig. 2 6

Figure 2 Electrical distribution box, rear cab wall Part no. 21244697

Quantity 1

Ref no.: PUB-A GB

Operation no.: 356-930

Issuer: WLO

Date: 2013-03-12

Kit no.: Option no.: VOE17287438 85826 Profile: L60G Volvo, L60H Volvo, L70G Volvo, L70H Volvo, L90G Volvo, L90H Volvo, L110G Volvo, L110H Volvo, L120G Volvo, L120H Volvo, L150G Volvo, L150H Volvo, L180G Volvo, L220G Volvo, L250G Volvo, L350F Volvo

Cab side work light LED, installing new Total procedure time (hr): 3.00

Kit list Part no. 946441 13946934 13960143 969161 13971095 4940327 4881440 11428156 15670553 17221436 17221438 17222931

Qty. 4 2 4 1 4 2 20 1 4 1 2 1

Designation Flange bolt Flange bolt Washer Wire fuse (melt fuse) Flange nut Diode Cable tie Switch Work light Light holder Light holder Switch

17223229 17226785 17228274 17228327 17228332 70369702 21244697 11204217 1613068

1 1 1 1 1 1 1 18 2

Light holder Relay Cable harness Cable harness Cable harness Switch Relay Plug Plug

1. Check that all parts are included according to the kit list. 2. Place the machine in service position 1, see Service position in the Service Manual. 3. Remove the protective cover over the electrical distribution box in the cab. 4. Remove the protective covers over the rear cab pillars. 5. Remove the cover over the instrument panel on the cab pillar.

6. Figure 1

Glove compartment

Remove the glove compartment.

Figure 2

A. B.

Connector Air duct

Remove the air duct (black). Unplug the connector.

8. Figure 3

Air duct

Remove the air duct (grey). 9. Remove the AC-panel, interior rear-view mirrors, lights, and the radio console. 10. Remove the headlining. 11. Remove the rotating beacon [1] from the cab roof.

12. Figure 4

Spacer

Loosen the outer roof and support it with a spacer, for example, a wooden block, approx. 20 cm. See Fig. 4.

13. Figure 5 Remove the plastic cover and install the switch on the cab pillar. Part no. 70369702 11428156

Figure 6

Quantity 1 1

Designation Switch Switch

Pos. in Fig. 5 13 14

14. Connect the cable harness to the switch. Install the rocker. Clamp the cable harness along the cab floor. Plug in the connectors. Install the diodes. Install the relays. Continue to clamp the cable harness up towards the roof along the rear, right cab pillar. See Fig. 6. Part no. 17226785 21244697 70369702 17228274 4940327 17228327 4881440

Quantity 1 1 1 1 2 1 8

Designation Relay Relay Switch Cable harness Diode Cable harness Cable tie

Pos. in Fig. 6 8 10 13 1 12 2

Figure 7

15. Connect the cable harness (3) to CN. Clamp both cable harnesses along the cab roof and out to both rear lights. Clamp the cable harness (3) along the cab roof and on to both front lights. See Fig. 7. Part no. 17228332 17228327 4881440

Quantity 1 1 11

Designation Cable harness Cable harness Cable tie

Pos. in Fig. 7 3 2

16. Figure 8 Install both front light holders and work lights as shown in Fig. 8. Plug in the connectors. Part no. 17221438 13960143 15670553

Quantity 1 1 1

Designation Light holder Washer Work light

Pos. in Fig. 8 7 18 4

17. Figure 9 Install the rear light holders and work lights as shown in Fig. 9. Plug in the connectors. Part no. 17221438 13960143 15670553 946441 13971095 4881440

Quantity 1 1 1 2 2 1

Designation Light holder Washer Work light Flange bolt Flange nut Cable tie

Pos. in Fig. 9 6 18 4 16 17 15

18. Figure 10 Remove the spacer and install the outer roof. 19. Install the rotating beacon [2].

20. Figure 11

Air duct

Install the air duct (grey).

21. Figure 12

Connector

Air duct

Install the air duct (black). Plug in the connector. 22. Install the headlining (inner cab roof). Use new plugs. 23. Install the AC-panel, radio console, lights, and interior rear-view mirrors. 24. Install the protective covers over the rear cab pillars. Use new plugs. 25. Install the protective cover over the electrical distribution box in the cab. 26. Install the cover over the instrument panel on the cab pillar.

27. Figure 13

Glove compartment

Install the glove compartment.

For L60G-L120G

28. Figure 14

Figure 15 Install the switch and the flange screws. Install the wire fuse. Part no. 969161 17222931 13946934

For L150G-L250G

29. Figure 16

Quantity 1 1 2

Designation Wire fuse (melt fuse) Switch Flange bolt

Pos. in Fig. 14/15 11 19 20

Figure 17 Install the switch and the flange screws. Install the wire fuse. Part no. 969161 17222931 13946934

For L350F

Quantity 1 1 2

Designation Wire fuse (melt fuse) Switch Flange bolt

Pos. in Fig. 16/17 11 19 20

30. Figure 18 Install the switch and the flange screws. Install the wire fuse. Part no. 969161 17222931 13946934 [1]Optional equipment [2]Optional equipment

Quantity 1 1 2

Designation Wire fuse (melt fuse) Switch Flange bolt

Pos. in Fig. 18 11 19 20

2015-01-22

Non-Volvo units (machine without Can-Bus integration)

Tech Tool

Order the W-ECU suitable for the appropriate market according to table below. W-ECU are ordered separately.

V1153304

*** Do not use 11720602 for these applications ** ESW = Embedded Software *Only in markets where CareTrack is launched with 3G

Tech Tool

, Wdate

Software art See table for conversion kit number in table on previously page.

Mount antenna with unobstructed view to sky, with no metal structure covering antenna. Antenna should also be placed as far away from each other as practical and away from other radio communication devices to avoid possible signal interference. Measure antenna locations on cab roof. Quantity of location will depend upon quantity of antennas being utilized. One for the GPS/GSM antenna (oval Area) and one for the satellite antenna (round area). The recommended hole size is 15mm. Mount the antenna. Antennas may also be mounted on mirror brackets, or even inside the cab, close to the vehicle windscreen. using locally manufactured mounting brackets. .

ground

grounded

15198186 17413636

Mount the W-ECU where it is suitable. 0

1 2

4 5 6

17 18 19

Ref no.: PUB-C GB

Operation no.: 390-902

Issuer: WLO

Date: 2015-01-21

Kit no.: Option no.: VOE17237322 86483, 86484, 86485, 86486 Profile: L60G Volvo, L60H Volvo, L70G Volvo, L70H Volvo, L90G Volvo, L90H Volvo, L110G Volvo, L110H Volvo, L120G Volvo, L120H Volvo, L150G Volvo, L150H Volvo, L180G Volvo, L180H Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo

CareTrack, installing new Total procedure time (hr): 1.25 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable 88890306 Cable

NOTE! Interface cable 88890304 is for WLO-H generation that have OBDII connection. Interface cable 88890306 is for WLO-G generation that have FCI connection.

Installation kit list WLO G-H generation: 17233722 Part no. 4881440 949874

Quantity 10 3

Designation Cable tie Flange lock nut

NOTE! Use the CareTrack ECU (electronic unit)/antenna that is adapted to the market for which the equipment is intended. See table below.

Tech Tool Preparation NOTE! For WLO-G-generation. 1. Start operation “17056-3 – Central systems updating, Change software”. Run conversion kit (depending on W-ECU hardware) according to table below. Download the software. Install the hardware( see installation instruction below) Program the ECU Run the operation 39797-3, "Telematics control unit, reset" Report back to the central system. NOTE! For WLO H-generation 1.

2. 3. 4. 5.

Run conversion kit (depending on W-ECU hardware) according to table below. For WLO Hserie with CareTrack W-ECU 3G with GSM,GPS/SAT (pn: 11384320 ) run conversion kit 11720835. For all other CareTrac ECU see table below. Install the hardware( see installation instruction below) Select the operation 17093–3 ”Program with stored software” and follow the instructions to program the machine. Run the operation 39797-3, "Telematics control unit, reset" Report back to the central system.

Description W-ECU kit

Conversi on kit SW

W-ECU 2G

11720602

W-ECU 2G with Satellite

W-ECU China

W-ECU Brazil

W-ECU 2G with Satellite Brazil W-ECU 3G*

Basic Advanced Conversion kit Conversion kit ESW** Non ESW** VOE 17202839 (contains 11720511 11720495 W-ECU: 11381209 Antenna: 17413636) VOE 17202841 (contains 11720510 11720494 W-ECU: 11381207 Antenna: 17413636 SAT antenna: 17437414 ) VOE 17202851 (contains 11720516 11720500 W-ECU: 11381465 Antenna: 17413636) VOE 17202843 (contains 11720515 11720499 W-ECU 11381560 Antenna: 17413636) VOE 17202849 (contains 11720514 11720498 W-ECU: 11381460 Antenna: 17413636 SAT antenna: 17437414) W-ECU: 11384310 11720794 11720796 (Other Antenna: 17413636 machines) 11720896(ART F(A0xx) and ART G)*** 11720835 (WLO H)*** 11720859 (EXC E)*** 11720897 (GRD C)***

11720602

W-ECU 3G* W-ECU: 11384320 11720793 with Satellite Antenna: 17413636 SAT antenna: 17437414

11720795 (Other 11720602 machines) 11720806(ART F(A0xx) and ART G)*** 11720835 (WLO H)*** 1720859 (EXC E)*** 1720887 (GRD C)***

*** Do not use 11720602 for these applications ** ESW = Embeded Software *Only in markets where CareTrack is launched with 3G NOTE! After running the conversion kit according to the above table, then one MUST also run conversion kit no.: 11720602. 2. Turn the battery disconnect switch to the off position.

Antenna 3. Remove the headlining in the cab. 4. Remove the plastic roof from the cab.

Figure 1 Pos 1, the screw on the cab roof. NOTE! Follow these instructions if satellite equipment also needs to be installed on the machine. 5. Insert the antenna cable for the GSM/GPS antenna through the hole in the cab roof (pos. 3). Screw in the antenna (GSM/GPS) in the existing hole on the right side of the roof (pos. 3).

Figure 2

Part no.

Quantity 1

Designation Antenna (GSM/GPS)

Pos. in Fig. 2 3

6. Insert the antenna cable for the satellite antenna through the hole in the cab roof (pos. 5). Install the antenna (satellite) in the existing hole on the right side of the roof (pos. 5). NOTE! Remove the color painting on the cab roof to insure good ground connection for the antenna. Part no.

Quantity 1

Designation Antenna kit (satellite)

7. Install the plastic roof on the cab and tighten the screws. 8. Secure the antenna (GSM/GPS), with the supplied nut, inside the cab roof. Tightening torque: 5 Nm (3.7 lb ft)

Figure 3

Pos. in Fig. 2 5

GSM/GPS-antenna cable with supplied bolt (pos. 5). Tightening torque 5 Nm (3.7 lb ft)

Figure 4 Satellite antenna cable 9. Route and clamp the antenna cable along the cab roof, to the glove compartment by way of the rear left cab pillar. There must be at least 55 cm (21.7 in) between the cable and the cab wall in order for the connector from the antenna to reach the electronic unit (CareTrack ECU).

Figure 5

Figure 6

Part no. 4881440

Quantity 10

Designation Cable tie

Electronic unit 10. Pictures below are on the W-ECU 2G CareTrack

Figure 7 CareTrack W-ECU 2G, GSM//GPS, part no: 11381209

Figure 8 CareTrack W-ECU 2G, GSM//GPS + SAT, part no: 11381207 11. Open the glove compartment and remove the two screws (B). Loosen the three screws to the right on the electrical distribution unit (A). Remove the glove compartment.

Figure 9

12. Install the GSM/GPS electronic unit (pos.1) on the right side of the cab with the flange nuts (pos.2.) Connect the antenna cable from the GSM/GPS antenna as shown in the photo (pos. 5): blue connector to blue contact and pink connector to pink contact. Connect the existing connector marked WECU to the electronic unit (pos. 4.)

Figure 10 W-ECU 3G, GSM/GPS 1. GSM/GPS electronic unit 2. Flange lock nut 4. Existing WECU connector to the ECU

5. Antenna cable, GSM/GPS Part no. 949874

Quantity 3

Designation Flange lock nut

Pos. in Fig. 7 2

For W-ECU 3G, GSM/GPS +SAT 13. Connect the cables from the GPS/GSM antenna and the WECU cable to the ECU. 14. Connect the antenna cable from the satellite antenna to the electronic unit (pos. 3.)

Figure 11 W-ECU 3G, GSM/GPS+SAT Pos. 3, connection for satellite antenna 1. 2. 3. 4. 5.

ECU Flange lock nut Antenna cable, satellite Existing connector, WECU to ECU Antenna cable, GSM/GPS

Part no. 949874

Quantity 3

Designation Flange lock nut

15. Install the headlining and install all protection in the cab. 16. Restoring of the machine

Pos. in Fig. 8 2

Ref no.: PUB-B GB

Operation no.: 387-902

Issuer: WLO

Date: 2012-11-20

Kit no.: Option no.: VOE17244817 85554 Profile: L60G Volvo, L60H Volvo, L70G Volvo, L70H Volvo, L90G Volvo, L90H Volvo, L110G Volvo, L110H Volvo, L120G Volvo, L120H Volvo, L150G Volvo, L150H Volvo, L180G Volvo, L180H Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo

Forward view camera, installing new Foreword

WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. The Installation Instruction sometimes refers to information in the Operator´s and Service Manual. The equipment must be assembled by an authorized person at an authorized workshop. The Installation Instruction is based on the use of special tools, E-tools and standard tools generally available. Regarding bolted joints which are not listed here, see "Volvo standard tightening torques". Volvo Construction Equipment AB, will accept no responsibility if other tools or work methods than those described in this publication are used. Volvo works with continuous improvement of the machine's environmental performance.

Figure 1

Kit list Part no. 4785462 11003048 13965178 13949278

Quantity 2 3 6 6

Description Clamp Cover plate Flange screw Flange lock nut

960139 11006457 11411399 15155712 952624 13946544 13949278 4881440 961970 17220088 16817194 17234368 17216337 15194883

7 1 1 1 1 1 1 4 1 1 1 2 1 1

Washer Plug Clamp Bracket Clamp Flange screw Flange lock nut Cable tie Plug 32 Bracket Camera Cable Junction box Tape

NOTE! Check that all parts are included before starting any installation work. 1. Turn the battery disconnector on the machine to position “Off” before starting any work.

In the cab 2. Remove the AC-panel, protection for the B-pillar, and the back-piece at the electrical distribution box. 3. Loosen the control panel on the A-pillar and the headlining’s right side. 4. Install the junction box on the B-pillar with double-sided tape.

Figure 2

Kopplingsskåp med anslutningar Part no. 17216337 15194883

Quantity 1 1

Description Junction box Tape

Position. in fig. 2 22 23

5. Unplug the connector between the back-up camera and screen (junction at electrical distribution box). Cut off the cable ties, re-route the cable from the screen to the junction box at the top on the B-pillar and plug in the connector marked with “Monitor” (Fig. 2).

Figure 3

Part no. 17234368 961970

Quantity 1 1

Description Cable Plug 32

Position. in fig. 3 21 18

6. Connect the cable for the front camera to C3 on junction box at the top on the B-pillar and route the cable inside of the headlining, out of the cab (approx.: 70 cm, approx.: 27 in) through Plug 32 on the right side of the cab roof. (Fig. 3)

Figure 4

Part no. 17234368

Quantity 1

Description Cable

Position. in fig. 4 24

7. Re-route the cable, for the back-up camera, from the connector at electrical distribution box to the junction box at the top on the B-pillar and connect the cable to connection C1 (Fig. 4). 8. Reinstall the control panel on the A-pillar. 9. Reinstall the headlining. 10. Assemble the camera according to fig. 5 och 6.

Figure 5

A. Clamp C. Bolt

Figure 6

B. Clamp D. Bolt E. Camera (20) Part no. 16817194

Quantity 1

Description Kamera

11. Install the camera (20) on the camera bracket (19).

Position. in fig. 6 E (20)

Figure 7

F. Washer G. Nut Part no. 11006457

Quantity 1

Description Plug

12. Install the camera bracket (19) on the fastening bracket (12).

Position. in fig. 7 6

Figure 8

Part no. 15155712 17220088 11411399 11003048 13965178 960139 13949278 952624 960139 13946544 13949278

Quantity 1 1 1 1 2 2 2 1 1 1 1

Description Bracket Bracket Clamp Cover plate Flange screw Washer Flange lock nut Clamp Washer Flange screw Flange lock nut

On the cab roof 13. Install the bracket on the light ramp on the front of the cab roof.

Position. in fig. 8 12 19 7 8 9 10 11 13 14 15 16

Figure 9

Part no. 4785462 11003048 13965178 13949278 960139

Quantity 2 2 4 4 4

Description Clamp Cover plate Flange screw Flange lock nut Washer

Position. in fig. 9 1 2 3 4 5

14. Connect the cable from the junction box in the ca to the connector by the camera. 15. Clamp the cable with clamps and cable ties, from the camera along the light ramp on the cab roof.

Figure 10

Part no. 4881440

Quantity 4

Description Cable tie

16. Perform the following settings in the screen:  

System settings – Camera switch – 3C. System settings – Front cam – Enable front cam – 3C.

17. Reinstall the A-pillar. 18. Reinstall the protection on the B-pillar. 19. Reinstall the AC-panel. 20. Install the back-piece by the electrical distribution box. 21. Turn the battery disconnector to position “On”. 22. Adjust the camera so that the desired images is on the screen.

Position. in fig. 10 17

Ref no.: PUB-B GB

Operation no.: 356-931

Issuer: WLO

Date: 2014-01-28

Kit no.: Option no.: VOE17287442 85836 Profile: L60G Volvo, L60H Volvo, L70G Volvo, L70H Volvo, L90G Volvo, L90H Volvo, L110G Volvo, L110H Volvo, L120G Volvo, L120H Volvo, L150G Volvo, L150H Volvo, L180G Volvo, L180H Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo, L350F Volvo

Front work light LED, installing new Total procedure time (hr): 0.30

Kit list Part no. 946329 946834 971095 16872525 11414308 13945408 13946173 13960143 13960141 15670553 21244697

Qty. 2 2 2 2 1 4 4 2 4 2 1

Designation Flange bolt Clamp Flange nut Protective plate Decal Flange nut Flange bolt Washer Washer Work light Relay

1. This is a simplified installation instruction. Turn off the battery disconnect switch. Install the parts as shown in Fig. 1 and 2. Connect LA3512/LA3513.

Figure 1 Position of work light, LED, overview as well as view C Part no. 16872525 13946173 13960141 13945408 15670553 946329 13960143 971095 11414308 946834

Quantity 2 4 4 4 2 2 2 2 2 2

Designation Protective plate Flange bolt Washer Flange nut Work light Flange bolt Washer Flange nut Decal Clamp

Pos. in Fig. 1 1 2 3 4 5 6 7 8 9 10

Figure 2 Electrical distribution box, rear cab wall Part no. 21244697

Quantity 1

Designation Relay

Pos. in Fig. 2 A

Ref no.: PUB-A GB

Operation no.: 356-932

Issuer: WLO

Date: 2013-02-28

Kit no.: Option no.: VOE17287441 85835 Profile: L60G Volvo, L60H Volvo, L70G Volvo, L70H Volvo, L90G Volvo, L90H Volvo, L110G Volvo, L110H Volvo, L120G Volvo, L120H Volvo, L150G Volvo, L150H Volvo, L180G Volvo, L180H Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo, L350F Volvo

Grill work light LED, installing new Total procedure time (hr): 0.20

Kit list Part no. 946329 13960143 13971095 15670553 17246349

Qty. 2 2 2 2 2

Designation Flange bolt Washer Flange nut Work light Bracket

1. Check that all parts are included according to the kit list. Turn off the battery disconnect switch.

For L60G-L90G 2. Remove the work light, if installed. Install the bracket with flange bolt, washer, and flange nut. Install the work light. Connect the work light to the existing cable harness.

Figure 1

Part no. 946329 13960143 13971095 15670553 17246349

Quantity 2 2 2 2 2

Designation Flange bolt Washer Flange nut Work light Bracket

Pos. in Fig. 1 3 5 4 1 2

For L110G-L250G as well as L350F 3. Remove the work light, if installed. Install the bracket with flange bolt, washer, and flange nut. Install the work light. Connect the work light to the existing cable harness.

Figure 2

Part no. 946329 13960143 13971095 15670553 17246349

Quantity 2 2 2 2 2

Designation Flange bolt Washer Flange nut Work light Bracket

NOTE! If the lights do not work, it may be due to the polarity being reversed.

Pos. in Fig. 2 3 5 4 1 2

Ref no.: PUB-B GB

Operation no.: 272-900

Issuer: WLO

Date: 2014-09-19

Kit no.: Option no.: VOE17433156 83438, 86000 Profile: L60F Volvo, L60G Volvo, L60H Volvo, L70F Volvo, L70G Volvo, L70H Volvo, L90F Volvo, L90G Volvo, L90H Volvo, L110F Volvo, L110G Volvo, L110H Volvo, L120F Volvo, L120G Volvo, L120H Volvo, L150F Volvo, L150G Volvo, L150H Volvo, L180F Volvo, L180G Volvo, L180H Volvo, L220F Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo, L350F Volvo

Hand throttle, instaling new Foreword The Mechanic must always read the instructions in the Service Manual's booklet "Safety and Environment" booklet before proceeding. The Installation Instruction sometimes refers to information in the Operator´s and Service Manual. The equipment must be assembled by an authorized person at an authorized workshop. The Installation Instruction is based on the use of special tools, E-tools and standard tools generally available. Regarding bolted joints which are not listed here, see "Volvo standard tightening torques". Volvo Construction Equipment AB, will accept no responsibility if other tools or work methods than those described in this publication are used. Volvo works with continuous improvement of the machine's environmental performance.

Kit list Part no. 11039727 11039800

Qty. 1 1

Designation Hand throttle, operating control Steering wheel

Tools Tech Tool Service Tool Part no. 11039727 11039800

Quantity 1 1

Description Hand throttle, operating control Steering wheel

Pos. in Fig. 1 1 2

1. Remove the existing plug on the right cab pillar in the cab. Install the hand control and plug in the connector to the existing connector in the cab pillar marked R2701. NOTE! For G-machines

2. Connect Tech Tool Service Toolto the machine and set the parameter ”FVL” to position “1”. NOTE! For H-machines 3. Connect Tech Tool Service ToolTech Tool to the machine and set the parameter “P1I20” to position “1”.

Figure 1 Cab pillar. A = R2701

Ref no.: PUB-A GB

Operation no.: 256-901

Issuer: WLO

Date: 2014-12-29

Kit no.: Option no.: VOE17440387 11298442, 85928 Profile: L60H Volvo, L70H Volvo, L90H Volvo

Pre-cleaner cyclone type, installing new Total procedure time (hr): 0.70

Foreword

Kit list Part no. 946329 13960143 13965185 13965187 13965176 4785462 4943026 11003048 11141093 11180657 14016673 15165037 15199771 16831828

Quantity 2 5 2 1 4 2 2 2 1 1 3 1 1 2

Description Flange bolt Washer Flange bolt Flange bolt Flange bolt Clamp Spacer sleeve Cover plate Angle Pre-cleaner cyclone Clamp Wide-angle mirror Mirror arm Hose clamp

16860768 16860793

1 1

Adapter kit Bracket

1. Open the engine hood. Turn off the electric power with the battery disconnector. 2. Remove the air inlet by the fender's right side.

Figure 1

Air inlet

3. Install the adapter kit and the bracket.

Figure 2

Figure 3

Part no. 16860768 16860793 13965185 13960143 4943026 13965187 13960143 946329

Quantity 1 1 2 2 2 1 3 2

Description Adapter kit Bracket Flange bolt Washer Spacer sleeve Flange bolt Washer Flange bolt

Pos. in Fig. 2 and 3 1 2 3 4 5 9 10 11

4. Install the angle and hose clamps between the pre-cleaner and air inlet. Install the pre-cleaner.

Figure 4

Part no. 11141093 16831828 11180657

Quantity 1 2 1

Description Angle Hose clamp Pre-cleaner

Pos. in Fig. 4 6 7 8

5. Close the engine hood.

Replacing mirror arm 6. Unplug the connector if the machine is equipped with power mirrors and remove the mirror arm from the machine's right side. Remove the mirror. 7. Install the existing mirror on the new mirror arm. Install the wide-angle mirror. If the machine is not equipped with power mirrors, cut off the cable from the mirror arm.

Figure 5

Part no. – 15199771 15165037 14016673

Quantity 1 1 1 2

Description Mirror Mirror arm Wide-angle mirror Clamp

8. Install the mirror arm on the machine. Tightening torque:10±1.5 Nm Plug in the connector if the machine has power mirrors. Install the back-piece on the existing mirror. Adjust the mirror arm and the mirrors.

Pos. in Fig. 5 C 2 4 13

Figure 6

Part no. 13965176 11003048 4785462 14016673 9. Restore the machine.

Quantity 4 2 2 1

Description Flange bolt Cover plate Clamp Clamp

Pos. in Fig. 6 5 6 7 13

Ref no.: PUB-A GB

Operation no.: 256-900

Issuer: WLO

Date: 2014-12-29

Kit no.: Option no.: VOE17440389 11298442, 85926 Profile: L60H Volvo, L70H Volvo, L90H Volvo

Pre-cleaner oil bath type, installing new Total procedure time (hr): 1.25

Foreword

Kit list Part no. 930468 946329 13947760 11117464 13960143 13965187 13971098 13965176 13965185 13965186 4785462 14016673 11003048 11445215

Quantity 2 1 4 4 11 2 4 4 4 4 2 3 2 1

Description Spacer ring Flange bolt Flange bolt Washer Washer Flange bolt Flange lock nut Flange bolt Flange bolt Flange bolt Clamp Clamp Cover plate Clamp

11707307 4880805 15165037 15199771 16821628 16831828 16860768 16861585 20565673

1 1 1 1 2 2 1 1 1

Cover Air filter Wide-angle mirror Mirror arm Plate Hose clamp Adapter kit Bracket Vacuum switch

1. Open the engine hood. Turn off the electric power with the battery disconnector. 2. Remove the air inlet by the fender's right side.

Figure 1

Air inlet

3. Install the bracket loosely. Weight: approx. 18 kg (40 lbs) Install the adapter kit and torque-tighten all bolts.

Figure 2

Figure 3

Part no. 16860768 16861585 16821628 13965185 13960143 13971098 13960143 13965187 930468

Quantity 1 1 2 4 8 4 3 2 2

Description Adapter kit Bracket Plate Flange bolt Washer Flange lock nut Washer Flange bolt Spacer ring

Pos. in Fig. 2 1 2 3 4 5 6 8 7 9

946329

Flange bolt

4. Install the air filter and the clamp. Do not tighten the bolts completely. Weight: approx. 20 kg (44 lbs)

Figure 4

Part no. 4880805 11445215 13947760 11117464

Quantity 1 1 4 4

Description Air filter Clamp Flange bolt Washer

5. Install hose and hose clamp between the air filter and the air inlet. Torque-tighten the bolts for the clamp. Install the cover.

Pos. in Fig. 4 10 11 12 13

Figure 5

Part no. 11707307 15017603 16831828

Quantity 1 1 2

Description Cover Hose Hose clamp

Pos. in Fig. 5 14 15 16

6. Remove the lower part of the oil-bath air cleaner and fill it with oil to the marked level.

Figure 6 Volume: approx. 5.5 l (1.5 US gal). Part no. 8715877

Quantity 1

Description Oil, 5.5 l (12.5 US gal)

Pos. in Fig. 6 –

7. Remove the existing vacuum switch located on the air pipe to the turbo. Install the new vacuum switch. NEW PICTURE!!

Figure 7

Part no. 20565673

Quantity 1

Description Vacuum switch

Pos. in Fig. 7 19

8. Close the engine hood. 9. Unplug the connector if the machine is equipped with power mirrors and remove the mirror arm from the machine's right side. Remove the mirror.

10. Figure 8

Part no. – 15199771 15165037 14016673

Quantity 1 1 1 2

Description Mirror Mirror arm Mirror, wide-angle Clamp

Pos. in Fig. 8 C 2 4 13

Install the existing mirror on the new mirror arm. Install the wide-angle mirror. If the machine is not equipped with power mirrors, cut off the cable from the mirror arm.

11. Figure 9

Part no. 13965176 11003048 4785462 14016673

Quantity 4 2 2 1

Description Flange bolt Cover plate Clamp Clamp

Install the mirror arm on the machine. Tightening torque:10 ±1.5 Nm. Plug in the connector if the machine has power mirrors. Install the back-piece on the existing mirror. Adjust the mirror arm and the mirrors. 12. Restore the machine.

Pos. in Fig. 9 5 6 7 13

Ref no.: PUB-A GB

Operation no.: 256-904

Issuer: WLO

Date: 2014-12-29

Kit no.: Option no.: VOE17440390 11298442, 85924 Profile: L60H Volvo, L70H Volvo, L90H Volvo

Pre-cleaner turbo type, installing new Total procedure time (hr): 0.80

Foreword

Kit list Part no. 946329 13960143 13965185 13965187 13971095 982444 4785462 4943026 14016673 11003048 11141093 13965176 15109294 15165037

Quantity 2 5 3 1 1 1 2 2 3 2 1 4 1 1

Description Flange bolt Washer Flange bolt Flange bolt Flange nut Clamp Clamp Spacer sleeve Clamp Cover plate Angle Flange bolt Pipe Wide-angle mirror

15199771 16823048 16831828 16860768 16860793

1 1 2 1 1

Mirror arm Pre-cleaner turbo II Hose clamp Adapter kit Bracket

1. Open the engine hood. Turn off the electric power with the battery disconnector. 2. Remove the air inlet by the fender's right side.

Figure 1

Air inlet

3. Install the adapter kit and the bracket.

Figure 2

Figure 3

Part no. 16860768 16860793 13965185 13960143 4943026 13965187 13960143 946329

Quantity 1 1 2 2 2 1 3 2

Description Adapter kit Bracket Flange bolt Washer Spacer sleeve Flange bolt Washer Flange bolt

Pos. in Fig. 2 1 2 3 4 5 13 14 15

4. Install the angle and hose clamps between the pre-cleaner and air inlet. Install pipe, clamp, and precleaner.

Figure 4

Part no. 11141093 16831828 15109294 982444 13965185 13971095 16823048

Quantity 1 2 1 1 1 1 1

Description Angle Hose clamp Pipe Clamp Flange bolt Flange nut Pre-cleaner

Pos. in Fig. 3 6 7 8 9 10 11 12

5. Close the engine hood.

Figure 5

Part no. – 15199771 15165037 14016673

Quantity 1 1 1 2

Description Mirror Mirror arm Wide-angle mirror Clamp

Pos. in Fig. 6 C 2 4 13

8. Install the mirror arm on the machine. Tightening torque: 10±1.5 Nm Plug in the connector if the machine has power mirrors. Install the back-piece on the existing mirror. Adjust the mirror arm and the mirrors.

Figure 6

Part no. 13965176 11003048

Quantity 4 2

Description Flange bolt Cover plate

Pos. in Fig. 7 5 6

4785462 14016673 9. Restore the machine.

2 1

Clamp Clamp

7 13

Ref no.: PUB-A GB

Operation no.: 715-905

Issuer: WLO

Date: 2015-01-15

Kit no.: Option no.: VOE17440395 85047 Profile: L60H Volvo, L70H Volvo, L90H Volvo

Radiator grill guard, installaing new Total procedure time (hr): 1.25

Kit list Part number 13940090 951985 965197 968591 969405 983338 11026547 11400568 11400890 13960145 16821302 15179315 16826768 16821131 16805372

Quantity 2 1 2 8 2 8 2 1 8 2 1 1 1 1 1

Description Washer Spring pin Flange bolt Flange bolt Six-point socket screw Washer Slide bearing Pin Spacer Washer Hinge half Warning decal Protective grating Upright Upright

16812880

Cap

1. Remove the protective plugs on the counterweight. 2. Install the uprights on the right and left side of the counterweight.

Figure 1

Part number 16805308 16805368 11400890 968591 983338

Quantity 1 1 8 8 8

Description Upright Upright Spacer Flange bolt Washer

Pos. in Fig. 1 1 2 8 9 10

3. Install the slide bearings on the protective grill and install the protective grill between the uprights on the counterweight.

Figure 2

Part number 16810701 11026547

Quantity 1 2

Description Protective grating Slide bearing

Pos. in Fig. 2 3 4

Description Hinge half Flange bolt Washer

Pos. in Fig. 3 5 11 12

4. Install the hinge half on the upright.

Figure 3

Part number 15129760 965197 13960145

Quantity 1 2 2

5. Install the pin and the spring pin by the hinge half.

Figure 4

Part number 11400568 951985

Quantity 1 1

Description Pin Spring pin

Pos. in Fig. 4 6 7

6. Open the cover for the battery disconnector and install the cap and fasten the warning decal.

Figure 5

Part number 16812880 13940090 969405

Quantity 1 2 2

Description Cap Washer Six-point socket screw

Pos. in Fig. 4 13 14 15

Ref no.: PUB-B GB

Operation no.: 393-900

Issuer: WLO

Date: 2014-02-14

Kit no.: Option no.: VOE17202468 85276 Profile: L60G Volvo, L60H Volvo, L70G Volvo, L70H Volvo, L90G Volvo, L90H Volvo, L110G Volvo, L110H Volvo, L120G Volvo, L120H Volvo, L150G Volvo, L150H Volvo, L180G Volvo, L180H Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo

Radio, installing new Total procedure time (hr): 1.25

Foreword The Mechanic must always read the instructions in the Service Manual's booklet "Safety and Environment" booklet before proceeding. The equipment must be assembled by an authorized person at an authorized workshop. The Installation Instruction is based on the use of special tools, E-tools and standard tools generally available. Regarding bolted joints which are not listed here, see "Volvo standard tightening torques". Volvo Construction Equipment AB, will accept no responsibility if other tools or work methods than those described in this publication are used. Volvo works with continuous improvement of the machine's environmental performance.

Kit list Part no. 941263 949921 955779 960139 969419 969513 1083597 11100247 11164554 11170371 11171544 11201898 11204217 13946544

Quantity 1 2 1 2 2 1 1 2 1 1 1 2 4 2

Designation Leadthrough Spring nut Hex nut Washer Six-point socket screw Six-point socket screw Antenna Spacer Radio bracket Power socket Cable harness Loudspeaker Plastic plug Flange bolt

13949278 20565961 20724975

2 1 1

Flange lock nut Antenna bracket Voltage converter

The radio is ordered separately. 1. Remove the loudspeaker grilles and the right cover where the radio is to be installed.

Figure 1

A. B.

Cover for radio Grille for loudspeaker

2. Take out the loudspeaker cables and connect them to the loudspeakers. Install the loudspeakers and the loudspeaker grilles.

Figure 2

Part no. 11201898

Quantity 2

3. Install the radio bracket in the headlining. Install the aerial bracket and the aerial. Route the aerial cable to the radio bracket.

Designation Loudspeaker

Pos. in Fig. 2 9

Figure 3

Part no. 20565961 1083597 11164554 949921 960139 13946544 941263

Quantity 1 1 1 2 2 2 1

Designation Antenna bracket Antenna Radio bracket Spring nut Washer Flange bolt Leadthrough

4. Take out the connector (CR3901) and the aerial cable.

Figure 4

5. Remove the rear panel. Remove the panel on the rear, right cab pillar. Remove the right panel.

Pos. in Fig. 3 3 4 5 6 7 8 15

Figure 5

A. B. C.

Right panel Cab pillar Rear panel

6. If the machine is equipped with Comfort Drive Control (CDC), remove the control unit and install the voltage converter with the two existing nuts. Remove the control unit for Comfort Drive Control (CDC) and install the voltage converter with the two existing nuts. Install the spacers on the studs and install the control unit for Comfort Drive Control (CDC) on the spacers with the six-point socket screws. If the machine is not equipped with Comfort Drive Control (CDC): Install the voltage converter on the studs with the nuts. Plug in connector SO3901.

Figure 6

Part no. –

Quantity –

11100247 969419 13949278 20724975

2 2 2 1

Designation Control unit for Comfort Drive Control (CDC) Spacer Six-point socket screw Flange lock nut Voltage converter

7. Install the cable harness' line fuse. Plug in the cable harness' connector SO3901. Connect the cable harness' cable end 31 to the machine's grounding point. Connect the cable harness' cable end 30A to the machine's plus terminal. Clamp the cable harness.

Pos. in Fig. 6 A B C 2 11

Figure 7

Part no. – 969513 955779 11171544 – – –

Quantity – 1 2 1 5 – –

Designation SO3901 Six-point socket screw Hex nut Cable harness Clamp 30A 31

8. Loosen the panel for the front right cab pillar and move it aside. Remove the blind plug and install the power socket. Plug in connector PO3902. Reinstall the panel for the front right cab pillar.

Pos. in Fig. 7 A 13 14 12 B C D

Figure 8

Part no. 11170371

Quantity 1

Designation Power socket

9. Reinstall the right panel, the panel on the cab pillar, and the rear panel, see Fig. 5.

Pos. in Fig. 8 10

Ref no.: PUB-A GB

Operation no.: 393-900

Issuer: WLO

Date: 2013-11-22

Kit no.: Option no.: VOE17413929 85938, 85939 Profile: L60H Volvo, L70H Volvo, L90H Volvo, L110H Volvo, L120H Volvo, L150H Volvo, L180H Volvo, L220H Volvo, L250H Volvo

Radio, installing new Total procedure time (hr): 1.25

Kit list Part no. 941267 949921 960139 969419 1083597 11100247 11164554 11170371 11201898 11204217 13946544 13949278 20565961 20724975 The radio is ordered separately.

Quantity 1 2 2 2 1 2 1 1 2 4 2 2 1 1

Designation Leadthrough Spring nut Washer Six-point socket screw Antenna Spacer Radio bracket Power socket Loudspeaker Plastic plug Flange bolt Flange lock nut Antenna bracket Voltage converter

1. Remove the loudspeaker grilles and the cover where the radio is to be installed (left or right side).

Figure 1

A. B.

Cover for radio Grille for loudspeaker

2. Take out the loudspeaker cables and connect them to the loudspeakers. Install the loudspeakers and the loudspeaker grilles.

Figure 2

Part no. 11201898

Quantity 2

3. Install the radio bracket in the ceiling. Install the antenna bracket and the antenna. Route the antenna cable to the radio bracket.

Designation Loudspeaker

Fig. in Pos. 2 12

Figure 3

Part no. 11164554 949921 13946544 960139 20565961 1083597 941267

Quantity 1 2 2 2 1 1 1

Designation Radio bracket Spring nut Flange bolt Washer Antenna bracket Antenna Leadthrough

4. Take out the connector (CR3901) and the antenna cable.

Figure 4

5. Remove the rear panel. Remove the panel on the right, rear cab pillar. Remove the right panel.

Pos. in Fig. 3 7 9 10 11 4 5 6

Figure 5

A. B. C.

Right panel Cab pillar Rear panel

6. If the machine is equipped with Comfort Drive Control (CDC): Remove the control unit for Comfort Drive Control (CDC) and install the voltage converter with the two existing nuts. Install the spacers on th studs and install the control unit for Comfort Drive Control (CDC) on the studs with the six-point socket screws. If the machine is not equipped with Comfort Drive Control (CDC): Install the voltage converter on th studs with the nuts. Plug in connector SO3901.

Figure 6

Part no. –

Quantity –

11100247 969419 13949278 20724975

2 2 2 1

Designation Control unit for Comfort Drive Control (CDC) Spacer Six-point socket screw Flange lock nut Voltage converter

7. Loosen the panel for the front, right cab pillar and fold it aside. Remove the blind plug and install the power socket. Plug in connector PO3902 Reinstall the panel for the front, right cab pillar.

Pos. in Fig. 6 A B C 2 3

Figure 7

Part no. 11170371

Quantity 1

Designation Power socket

8. Reinstall the right panel, the panel on the cab pillar, and the rear panel, see Fig. 5

Fig. in Pos. 7 13

Ref no.: PUB-A GB

Operation no.: 841-901

Issuer: WLO

Date: 2014-08-27

Kit no.: Option no.: VOE17430640 11298530 Profile: L60H Volvo, L70H Volvo, L90H Volvo, L110H Volvo, L120H Volvo, L150H Volvo, L180H Volvo, L220H Volvo

Rear view mirror, installing new Total procedure time (hr): 0.70

Kit list Part No. 972079 980841 3963413 11412709 15088143 11429260 13960143 13965175 15099184 15149454 15153662 16683372 17230943 17230944 70377101

Quantity 1 4 2 1 1 1 4 2 1 1 1 2 1 1 1

Designation Six-point socket screw Flange screw Lock ring Nut plate Rocker Casing Washer Flange screw Control lever Attaching plate Cable harness Rear-view mirror Mirror arm (right) Mirror arm (left) Switch

1. Turn off the battery main switch. 2. Remove the existing exterior rear-view mirrors. 3. Remove the cover from the rear of the new rear view mirrors and fasten the mirror arms. See pos. A in Figure 1 for distance. 4. Install the covers on the rear view mirrors. Tightening torque 1±0.2 Nm Part no. 16683372 17230943 17230944

Quantity 2 1 1

Figure 1

Min. 100 mm 5. Install the rear view mirrors. Tightening torque 10±1.5 Nm.

Designation Rear-view mirror Mirror arm (right) Mirror arm (left)

Pos. in Fig. 1 3 – 1

Figure 2

Part no. 980841 960143

Quantity 4 4

Designation Flange screw Washer

Pos. in Fig. 2 4 5

6. Remove the headlining and the protection over the control panel on the right front cab pillar. 7. Clamp down the cable harness along the front of the cab roof.

Figure 3

Part no. 15153662 4881440

Quantity 1 6

Designation Cable harness Strip clamp

Pos. in Fig. 3 4 –

8. Install the connectors from cable harness 15153662 in the holes. Tighten the lock rings securely.

Figure 4

Part no. 3963413

Quantity 2

Designation Lock ring

Pos. in Fig. 4 5

9. Route the cable harness along the cab pillar and clamp it to the existing cable harnesses. Part no. 4881440

Quantity 3

Designation Strip clamp

10. Reinstall the headlining. 11. Install the attaching plate on the control panel as shown in Figure 5.

Figure 5

Part no. 15149454 11412709 13965175

Quantity 1 1 2

Designation Attaching plate Nut plate Flange screw

Pos. in Fig. 5 6 7 8

12. Remove the cap for the switch. Install the switch and rocker. Connect the connector marked SW3601 to the switch. Install the control lever. Connect cable harness 1553662 to the connector marked SW3614 on the control lever. Connect the connector from the cable harness to the connector marked ME. Part no. 15099184 70377101

Quantity 1 1

Designation Control lever Switch

Pos. in Fig. 6 9 12

15088143

Figure 6

13. Install the cover on the right cab pillar. Tightening torque 4.5±0.7.

Rocker SW3601 SW3614 ME

13 A B C

Figure 7

Part no. 11429260 972079

Quantity 1 1

14. Install the control panel on the cab pillar.

Designation Casing Six-point socket screw

Pos. in Fig. 7 10 11

Ref no.: PUB-A GB

Operation no.: 362-900

Issuer: WLO

Date: 2011-02-15

Kit no.: Option no.: VOE11716833 83074 Profile: L60F Volvo, L60G Volvo, L60H Volvo, L70F Volvo, L70G Volvo, L70H Volvo, L90F Volvo, L90G Volvo, L90H Volvo, L110F Volvo, L110G Volvo, L110H Volvo, L120F Volvo, L120G Volvo, L120H Volvo, L150F Volvo, L150G Volvo, L150H Volvo, L180F Volvo, L180G Volvo, L180H Volvo, L220F Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo

Rotating beacon, installing new Foreword The Mechanic must always read the instructions in the Service Manual's booklet "Safety and Environment" booklet before proceeding. The Installation Instruction sometimes refers to information in the Operator´s and Service Manual. The equipment must be assembled by an authorized person at an authorized workshop. The Installation Instruction is based on the use of special tools, E-tools and standard tools generally available. Regarding bolted joints which are not listed here, see "Volvo standard tightening torques". Volvo Construction Equipment AB, will accept no responsibility if other tools or work methods than those described in this publication are used. Volvo works with continuous improvement of the machine's environmental performance.

Kit list Part no. 976155 11170098 11412552 11428013 14016673 70377101

Qty. 3 1 1 1 2 1

Designation 6-pt socket screwv Rotating beacon Release mechanism Rocker arm Cable tie Swtich

This is a simplified installation instruction.

Pos. in fig. 1 2 1 3 37 7 36

Figure 1

Ref no.: PUB-A GB

Operation no.: 362-907

Issuer: WLO

Date: 2013-11-22

Kit no.: Option no.: VOE17413928 83355 Profile: L60H Volvo, L70H Volvo, L90H Volvo, L110G Volvo, L110H Volvo, L120G Volvo, L120H Volvo, L150G Volvo, L150H Volvo, L180G Volvo, L180H Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo

Warning beacon flashing strobe light, installing new Total procedure time (hr): 0.50

Kit list Part no. 13945444 11117464 11170087 11170891 11412552 4881440

Quantity 2 2 1 1 1 5

Description Flange bolt Washer Rotating beacon Cable harness Release mechanism Cable tie

1. Remove the bolts (A) and loosen the roof to access the cable harness. Take out the cable harness. Reinstall the bolts.

Figure 1

2. Install the lowering device to the left on the back of the cab. Use the existing spacers. Route the cable harness (B) forward through the lowering device. Part no. 11412552 13945444 11117464

Quantity 1 2 2

Description Release mechanism Flange bolt Washer

Pos. in Fig. 2 2 3 4

Figure 2

3. Install the supplied cable terminals on the cable harness. Connect the pink cable to + on the rotating beacon and connect the black cable to - on the rotating beacon. Install the rotating beacon on the lowering device with the supplied bolts. Clamp down the cable harness according to figure.

Figure 3

Figure 4

Part no. 11170087 4881440

Quantity 1 1

Description Rotating beacon Cable tie

Pos. in Fig. 3 1 7

4. Loosen the control panel. Install the cable harness between pin 2 and 3 on SW3607. Clamp down the cable harness. Reinstall the control panel.

Figure 5

Part no. 11170891 4881440

Quantity 1 1

Description Cable harness Cable tie

Pos. in Fig. 6 6 7

Ref no.: PUB-B GB

Operation no.: 867-908

Issuer: WLO

Date: 2014-09-19

Kit no.: Option no.: VOE17433157 84473 Profile: L60G Volvo, L60H Volvo, L70G Volvo, L70H Volvo, L90G Volvo, L90H Volvo, L110G Volvo, L110H Volvo, L120G Volvo, L120H Volvo, L150G Volvo, L150H Volvo, L180G Volvo, L180H Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo

Wind shield guard, installing new Total procedure time (hr): 1.50

Kit list Part no. 949894 11444421 11444425 13965185 13965664 13971098 17405509 15059798

Quantity 6 2 2 12 8 20 1 2

Tools 2 pcs. sling 2 m (79 in) M8 standard thread 1. Loosen the roof on the cab.

Designation Flange bolt Plate Bracket Flange bolt Square neck screw Flange lock nut Front grill (windshield guard) Plate

2. Remove the external rear-view mirrors. 3. Install the bracket at the top on the right and left side of the windshield.

Figure 1

Part no. 13965185 13971098 11444425

Quantity 4 4 2

Designation Flange bolt Flange lock nut Bracket

Pos. in Fig. 1 1 2 3

4. Drill three holes on each side in the front cab pillar with diameter 7.4±0.1 mm, see Figure 2. Use the plate 11444421 as template.

Figure 2

A. B.

191.9 mm (7.56 in) 839.7 mm (33.06 in)

C. D.

604.7 mm (23.81 in) 369.7 mm (14.56 in)

5. Thread the holes with M8 standard thread. 6. Install the plate on the front grill (windshield guard).

Figure 3

Part no. 13971098 13965664 15059798

Quantity 8 8 2

Designation Flange lock nut Square neck screw Plate

Pos. in Fig. 3 2 5 7

7. Install a sling as shown in the figure and connect a lifting device. Lift up the front grill (windshield guard) with the sling and align it over the plates.

Figure 4

Part no. 17405509

Quantity 1 2

Designation Front grill (windshield guard) Sling, 2 m

Pos. in Fig. 2 10 E

8. Align the plate on the front grill (windshield guard) with the three drilled holes in the cab pillar. Install the plate between the cab and the plate on the front grill (windshield guard). Install the bolts loosely.

Figure 5

Part no. 949894 11444421

Quantity 6 2

Designation Flange bolt Plate

Pos. in Fig. 4 9 4

9. Tighten all bolts that hold the front grill (windshield guard) in place. Tightening torque: 25±3 Nm. 10. Install the rear-view mirrors in the new brackets. Part no. 13965185 13971098

Quantity 8 8

Designation Flange bolt Flange lock nut

Pos. in Fig. 5 1 2

Figure 6

11. Remove the sling. 12. Restore the machine.

3rd/4th hydraulic function, shock valve, checking Op nbr 916-017 Total procedure time (hr): 1.75 Tools: 14360000 Vacuum pump / 24V 88830175 Pump 9993825 Check valve 88830213 Measuring equipment

NOTE! The operations are valid for all shock valves. 1. Place the machine in service position 1, see Service position. 2. Depressurize the system by moving the servo control levers back and forth 10–15 times with the ignition in position 1. 3. Connect the vacuum pump, see Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump.

Figure 1 Control valve 3rd/4th function, as seen from the right side of the machine 1. 2. 3.

Shock valve, 4th function Hose connection Shock valve, 3rd function

Figure 2 Control valve 3rd/4th function, as seen from the left side of the machine 1. 2. 3.

Shock valve, 3rd function Hose connection Shock valve, 4th function 4. Loosen the hose connection so that the hise can be moved to the side. 5. Remove the shock valve. 6. Plug the hole with the plug from 9993825 Check valve. 7. Screw down the shock valve in 9993825 Check valve and connect the other tools according to the figure. NOTE! Only the lower part of 9993825 Check valve should be used. Therefore screw off the upper part before the shock valve is screwed down into the tool. Check the shock valve's working pressure by pumping until the pressure no longer rises. Then the shock valve has opened and the opening pressure can be read off. Collect the oil that runs out of the drain hole in a suitable container. Opening pressure, see 3rd/4th hydraulic function, specifications. The shock valve is not adjustable. NOTE! Collect the oil that runs out of the drain hole in a suitable container.

Figure 3

88830175 Pump

2. 3. 4.

9993825 Check valve Shock valve 88830213 Measuring equipment (not in picture)

8. Install the shock valve. 9. Tighten the hose connection. 10. Remove the vacuum pump. 11. Restore the machine.

3rd/4th hydraulic, functional check Op nbr 916-029 After completed repairs, carry out a function check as described below. 1. Start the machine and operate 3rd or 4th function repeatedly to ensure the function. 2. Check that there are no error messages.

Accumulator removed, checking charging pressure Op nbr 527-001 Total procedure time (hr): 0.40 Tools: 88830175 Pump 88830213 Measuring equipment

E-2014 See also Safety when working on hydraulic systems. This operation also includes required tools and times for applicable parts of the following operations:

  

Accumulator, removal Accumulator, installation Accumulator, discarding 1. Remove the accumulator according to Accumulator, removal. 2. Connect E-2014 to the accumulator. Connect the other tools according to the figure.

Figure 1 Checking removed accumulator 1. 2. 3.

88830175 Pump Accumulator E–2014

3. Pump oil into the accumulator. After a few pump strokes the pressure will increase quickly up to the precharge pressure and then increase slowly. Precharge pressure: See Brake accumulator, specifications. The accumulator should be discarded if the precharge pressure is less than that stated in specifications, see Accumulator, discarding. 4. Install the checked or new accumulator according to Accumulator, installation

Accumulator, boom suspension system, discarding Op nbr 916-072 Total procedure time (hr): 0.20 1. Remove the protective nut.

Figure 1 Accumulator, Boom Suspension System 1.

Protective nut

2. Carefully screw out the Allen head bolt.

Figure 2 Accumulator, Boom Suspension System 3. When gas has stopped escaping, remove the Allen head bolt.

Accumulator, discarding Op nbr 900-050

WARNING A discarded accumulator which is not punctured may still contain high pressure and must always be handled with great care.

WARNING

Use safety glasses. Accumulators that are to be discarded must not constitute a hazard. This is done by carefully puncturing the accumulator with a Ø3 mm (0.118 in) drill.

Figure 1 Accumulator A.

Drill here with a Ø3 mm (0.118 in) drill

1. 2. 3.

Nitrogen gas space Rubber diaphragm Connection for oil

Accumulator, discarding Op nbr 900-050

WARNING A discarded accumulator which is not punctured may still contain high pressure and must always be handled with great care.

WARNING

Use safety glasses. Accumulators that are to be discarded must not constitute a hazard. This is done by carefully puncturing the accumulator with a Ø3 mm (0.118 in) drill.

Figure 1 Accumulator A.

Drill here with a Ø3 mm (0.118 in) drill

1. 2. 3.

Nitrogen gas space Rubber diaphragm Connection for oil

Accumulator, discarding Op nbr 900-050

WARNING A discarded accumulator which is not punctured may still contain high pressure and must always be handled with great care.

WARNING

Use safety glasses. Accumulators that are to be discarded must not constitute a hazard. This is done by carefully puncturing the accumulator with a Ø3 mm (0.118 in) drill.

Figure 1 Accumulator A.

Drill here with a Ø3 mm (0.118 in) drill

1. 2. 3.

Nitrogen gas space Rubber diaphragm Connection for oil

Accumulator, installation Op nbr 527-013 Total procedure time (hr): 0.70 This operation also includes required tools and times for applicable parts of the following operations: 

Brake system, bleeding 1. Install the accumulators.

Figure 1

2. Install the side cover. 3. Bleed the brake system, see Brake system, bleeding.

Accumulator, removal

Figure 1

Op nbr 527-012 Total procedure time (hr): 0.60 Tools: 14290266 Hose

This operation also includes required tools and times for applicable parts of the following operations:  

Service position 1, Service position Safety when working on hydraulic systems 1. Place the machine in service position 1, see Service position. Leave the battery disconnector turned on. 2. Turn the start key to position 1. 3. Press and hold in key 8 (service) on the keypad for approx. four seconds. When asked if you want to enter Service mode, press Select. Information

Enter service mode? NO

YES

4. Press key 4 (axles) to see the accumulator brake pressure. 5. If needed, remove the side cover on the right side under the cab. 6. Depressurize according to Safety when working on hydraulic systems 7. Remove the accumulators.

Collect the oil in a suitable container.

Accumulators, checking in machine Op nbr 527-003 Total procedure time (hr): 0.50

Braking capacity, checking 1. Start the machine and charge the brake system. 2. Turn off the machine and turn the start key to position 1. 3. Press and hold in key 8 (service) on the keypad for approx. 4 seconds. When asked if you want to enter Service mode, press Select. Information

Enter service mode? NO

YES

4. Press key 4 (axles) on the keypad to see the accumulator pressure. 5. Press carefully on the brake pedal until the acc. brake pressure shown on the display matches the cut-in pressure, see Brake system, specifications. 6. Check the braking capacity by pressing down the brake pedal all the way and then releasing it again. Repeat this four times. 7. Acc. brake pressure shown on the display may not drop below the value for low-pressure indication, see Brake system, specifications. If the pressure drops below the value for low-pressure indication, check the accumulators' precharge pressure, see below.

Accumulator precharge pressure, checking 8. Continue to press down the brake pedal all the way and release it several times. The accumulator pressure will drop slowly (by approx. 2–5 bar (0.2–0.5 MPa/30–70 psi) per brake application). 9. When the accumulator's precharge pressure is reached, the pressure starts to drop drastically. Note the value at the cut-in/ cut-out point and compare to the precharge pressure in Brake accumulator, specifications.

Figure 1

x = pressure (bar) y = number of brake applications NOTE! If the precharge pressure in the accumulator is lower than the value in the specifications, it must be replaced.

Accumulators, replacing 10. Remove the accumulators, see Accumulator, removal. 11. Check the accumulators while they are removed, see Accumulator removed, checking charging pressure. 12. Install the accumulators again, see Accumulator, installation. 13. Start the engine and wait until the brake system has been charged. Check that the vehicle message for low brake pressure turns off. Check that there are no error codes.

ACM (After treatment control module), replacing, non-programmed Op nbr 254-022 Total procedure time (hr): 0.90 Tools: Tech Tool Service Tool 88890300 Interface 88890305 Cable 88890253 Cable

1. Place the machine in service position 1, see Service position. 2. Open the engine hood. 3. If you have access to a connection to the central system: Connect Tech Tool and start operation 17092-3 Replace hardware. If you do not have a connection to the central system: Connect Tech Tool and start operation 17093-3 Program with stored software. 4. Turn off the voltage with the battery disconnector.

Figure 1

1. 2.

ECM ACM 5. Unplug the connector from the ACM and remove the clamp for the cable harness. 6. Change the ACM. 7. Plug in the connector for the ACM and install the clamp for the cable harness. 8. Turn on the voltage with the battery disconnector. 9. Close the engine hood,

10. Finish the Tech Tool operation. 11. Start the machine and check that there are no error messages. 12. Restore the machine to operating condition.

Actuator, replacing Op nbr 821-010 Total procedure time (hr): 0.50

Removing actuator 1. Remove the fender (mudguard) and the plate.

Figure 1

1. 2.

Fender Plate

2. Remove the protective screw from the end of the actuator.

Figure 2

Protective screw

3. Install a ratchet handle with an extension, and a 6 mm Allen head socket in the actuator screw.

Raise the hood so much that there is enough room to cut off the cable tie for the actuator's cable harness. Unplug connector MO3611.

Figure 3

1. 2.

Ratchet handle, extension, and 6 mm Allen head Actuator

4. Cut off the cable tie for the actuator's cable harness and unplug connector MO3611.

Figure 4

1. 2.

Cable tie Connector MO3611

5. Lower the hood with the ratchet handle so that there is room for a spacer of approx. 500 mm (20 in.) between the hood and counterweight. Release the pressure in the actuator by carefully lowering the hood against the spacer.

Figure 5

Spacer

6. Loosen the attaching bolt and remove the upper pin for the actuator.

Figure 6

1. 2.

Pin Attaching bolt

7. Loosen the attaching bolt and remove the lower pin for the actuator.

Figure 7

1. 2.

Attaching bolt Pin

8. Lift out the actuator. Weight approx.: 6 kg (13 lbs)

Installing actuator 9. Take out the new actuator. Remove the protective screw. Insert a 6 mm Allen head socket and screw out the actuator to the same screwed-out length as the old one that was removed. 10. Install the actuator in the upper mounting point, first with the pin and then tighten down with the attaching bolt. 11. Then install the actuator in the lower mounting with the pin and then tighten down with the attaching bolt. 12. Reinstall the protective screw. 13. Plug in connector MO3611 for the actuator and fasten it in place with a cable tie. 14. Lift the hood slightly with the switch and remove the spacer between the hood and the counterweight. 15. Reinstall the plate and the fender (mudguard). 16. Test-run the new actuator by opening and closing the hood completely with the switch.

AdBlue®/DEF dosing injector, replacing Op nbr 254-120 Total procedure time (hr): 0.90

NOTICE Risk of machine damage. AdBlue®/DEF causes corrosion damage. Do not spill AdBlue®/DEF on to connectors. Contaminated connectors cannot be cleaned and must be replaced immediately.

2. Figure 1 Dosing injector

Figure 2 Removing coolant hose Mark and disconnect the coolant hoses from the dosing injector.

3. Figure 3 Removing AdBlue®/DEF hose Unplug the connector and the AdBlue®/DEF-hose. 4. Remove the attaching bolts and the dosing injector. 5. Install the new dosing injector. Connect the coolant hoses, the AdBlue®/DEF-hose, and plug in the connector. NOTE! Make sure that the heat shield is installed correctly. 6. Run Tech Tool operation 25964-3 SCR system, diagnostics. 7. Restore the machine.

AdBlue®/DEF mixing tube, replacing Op nbr 254-126 Total procedure time (hr): 1.25

NOTICE Risk of machine damage. AdBlue®/DEF causes corrosion damage. Do not spill AdBlue®/DEF on to connectors. Contaminated connectors cannot be cleaned and must be replaced immediately.

NOTICE Risk of machine damage. AdBlue®/DEF causes corrosion damage. Always plug AdBlue®/DEF hoses while they are disconnected to prevent dirt getting into the SCR system and AdBlue®/DEF spilling on to machine components. For more information about AdBlue®/DEF, see AdBlue®/DEF information. 1. Place the machine in service position 1, see Service position. 2. Remove the dosing injector. Disconnect the sensor pipes and sensor from the mixing tube. Remove the V-clamp from the mixing tube and remove the bolts from the mixing tube flange. Remove the mixing tube.

Figure 1

1. 2. 3. 4.

Dosing injector Exhaust gas pressure sensor Exhaust gas temperature sensor NOx sensor

3. Clean all contact surfaces. 4. Install the mixing tube. Torque-tighten the attaching bolts and v-clamp according to Inlet and exhaust system, tightening torques. NOTE! Use new gaskets. 5. Install the sensor pipes and sensor. Torque-tighten according to Inlet and exhaust system, tightening torques.

6. Install the dosing injector. Torque-tighten according to Inlet and exhaust system, tightening torques. NOTE! Make sure that the heat shield is installed correctly.

Figure 2

7. Restore the machine.

AdBlue®/DEF pump unit filter, replacing Op nbr 173-428 Total procedure time (hr): 0.70 Rubber hose ø7 mm (0.79 in) flexible rubber hose Bottle approx. 1,000 ml (0.26 US gallon) Bucket Distilled water, approx. 3,000 ml (0.34 US gallon)

NOTICE Risk of machine damage. AdBlue®/DEF causes corrosion damage. Do not spill AdBlue®/DEF on to connectors. Contaminated connectors cannot be cleaned and must be replaced immediately.

Figure 1

Cover

2. Remove the rubber plug.

Figure 2

Rubber plug

3. Use the tool (supplied with the new filter) to remove the filter, pulling it straight downwards. Install the new filter. Install the rubber plug and the cover. Tightening torque, see Inlet and exhaust system, tightening torques

Figure 3

Tool for removing filter

4. Clean the area around the AdBlue®/DEF-couplings with water and compressed air to prevent dirt from entering the system. 5. Disconnect the AdBlue®/DEF inlet hose and the two outlet hoses from the pump unit. Plug the hoses or place a plastic bag around the hose couplings and fasten with cable ties.

Figure 4

1. 2.

AdBlue®/DEF outlet AdBlue®/DEF, inlet

6. Fill the bottle with distilled water and install the hose and bottle on the AdBlue®/DEF inlet nipple. Install two hoses on the outlet nipples (marked outlet and backflow) and place the ends in a bucket. NOTE! Use distilled water and make sure that the bottle is free from debris. 7. Start the engine and let it run for two minutes. While the engine is running, squeeze the bottle gently to push water into the AdBlue®/DEF pump unit. 8. Turn off the engine and leave it off for two minutes. NOTE! Loosen the cap on the bottle before turning off the engine to avoid overfilling the bottle with air. When the engine is turned off, the pump will press air via the inlet nipple. 9. Repeat starting/turning off the engine until the AdBlue®/DEF pump unit begins to draw fluid from the bottle on its own, or a maximum of three times. When the AdBlue®/DEF pump unit draws fluid on its own, the bottle will start to collapse. NOTE! Turn off the engine as soon as the AdBlue®/DEF pump unit starts to draw fluid on its own. 10. Remove the hoses and bottle from the inlet and outlet nipples. 11. Remove the plugs and connect the AdBlue®/DEF-hoses to the pump unit.

AdBlue®/DEF pump unit, filter, replacing Op nbr 254-124 Total procedure time (hr): 0.80 Rubber hose ø7 mm (0.79 in) Bottle approx 1000 ml (0.26 US gallon) Bucket Destilled water approx. 3000 ml (0.34 US gallon)

NOTICE Risk of machine damage. AdBlue®/DEF causes corrosion damage. Do not spill AdBlue®/DEF on to connectors. Contaminated connectors cannot be cleaned and must be replaced immediately.

NOTICE Risk of machine damage. AdBlue®/DEF causes corrosion damage. Always plug AdBlue®/DEF hoses while they are disconnected to prevent dirt getting into the SCR system and AdBlue®/DEF spilling on to machine components. This operation also includes required tools and times for applicable parts of the following operations:  

Service position AdBlue®/DEF pump unit, flushing 1. Place the machine in service position 1, see Service position 2. Place a suitable container under the pump unit to collect AdBlue®/DEF.

Figure 1

Cover

3. Remove the cover and the rubber plug.

Figure 2

Cover

Figure 3

Rubber plug

4. Use the tool (supplied with the new filter) to remove the filter, pulling it straight downwards. Install the new filter. Install the rubber plug and the cover. Tightening torque, see Inlet and exhaust system, tightening torques

Figure 4

Tool for removing filter

5. Flush the system according to AdBlue®/DEF pump unit, flushing 6. Restore the machine.

AdBlue®/DEF pump unit, flushing Op nbr 254-130 Total procedure time (hr): 0.80 Rubber hose ø7 mm (0.79 in) Bottle approx 1000 ml (0.26 US gallon) Bucket Destilled water approx. 3000 ml (0.34 US gallon)

NOTICE Risk of machine damage. AdBlue®/DEF causes corrosion damage. Do not spill AdBlue®/DEF on to connectors. Contaminated connectors cannot be cleaned and must be replaced immediately.

NOTICE Risk of machine damage. AdBlue®/DEF causes corrosion damage. Always plug AdBlue®/DEF hoses while they are disconnected to prevent dirt getting into the SCR system and AdBlue®/DEF spilling on to machine components. For more information about AdBlue®/DEF, see AdBlue®/DEF information. 1. Place the machine in service position, see Service position. 2. Clean the area around the AdBlue®/DEF couplings with water and pressurized air to prevent dirt to enter the system. 3. Disconnect the AdBlue®/DEF inlet hose and the two outlet hoses from the pump unit. Plug the hoses or place a plastic bag around the hose couplings and fasten with stripes.

Figure 1

1. 2.

AdBlue®/DEF outlet AdBlue®/DEF inlet

4. Fill the bottle with distilled water and attach the hose and bottle to the AdBlue®/DEF inlet nipple. Attach two hoses to the outlet nipples (marked outlet and backflow) and place the ends in a bucket. NOTE! Use distilled water and make sure the bottle is free from debris

5. Start the engine and let it run for two minutes. While the engine is running, squeeze the bottle gently to push water into the AdBlue®/DEF pump unit. 6. Stop the engine and let it be off for two minutes. NOTE! Loosen the cap on the bottle before stopping the engine to avoid overfilling the bottle with air. When stopping the engine the pump will press air via the inlet nipple. 7. Repeat the start/stop of the engine until the AdBlue®/DEF pump unit begins to draw fluid from the bottle on its own, or three times as a maximum. When the AdBlue®/DEF pump unit draws fluid on its own, the bottle will start to collapse. NOTE! Stop the engine as soon as the AdBlue®/DEF pump unit starts to draw fluid on its own. 8. Remove the hoses and bottle from the inlet and outlet nipples. 9. Remove the plugs and connect the AdBlue®/DEF hoses to the pump unit. 10. Restore the machine.

AdBlue®/DEF pump unit, replacing Op nbr 254-107 Total procedure time (hr): 1.00 Tools: Tech Tool Service Tool 88890300 Interface

1. Place the machine in service position, see Service positions. 2. Run Tech Tool operation 25847–3 SCR system drain, test, to drain the AdBlue®/DEF. 3. Remove the left plastic cover. NOTE! AdBlue/DEF is corrosive. Make sure to cover the electric connectors with plastic bags before opening the AdBlue/DEF couplings. 4.

     

Remove the fastening bolts for the hose clamp brackets and the pump unit. Unplug the connectors from the AdBlue®/DEFpump unit. Cover all open connectors with plastic bags and seal them using rubber bands or plastic cable ties. Clamp hose pliers on to the coolant hoses. Mark the positions and remove the coolant hoses from the AdBlue®/DEFpump unit. Mark the positions and remove the AdBlue®/DEF -hoses from the AdBlue®/DEF pump unit.

Figure 1

1. 2. 3. 4.

Coolant hose (purple) Coolant hose (yellow) AdBlue®/DEF hoses Fastening bolt, needs to be installed at the pump unit before installation of the pump unit

Figure 2 Removal of AdBlue®/DEF -hose

Figure 3 Removal of coolant hose 5. Remove the AdBlue/DEF pump unit. 6. Install the new AdBlue/DEF pump unit. 7. Connect the AdBlue®/DEF -hoses and the coolant hoses. Remove the hose pliers. Install the hose clamp brackets. 8. Install the plastic cover. 9. Run Tech Tool operation 25964-3 SCR system, diagnostics to make sure the pump unit works correctly. 10. Restore the machine.

AdBlue®/DEF quality, checking Op nbr 254-121 Total procedure time (hr): 0.50 Tools: 88890110 Indication paper 88890105 Refractometer

NOTICE Risk of machine damage. AdBlue®/DEF causes corrosion damage. Do not spill AdBlue®/DEF on to connectors. Contaminated connectors cannot be cleaned and must be replaced immediately.

Figure 1

Cap

3. Remove the screen filter by pressing the clips.

Figure 2

4. Collect some AdBlue®/DEF through a clean hose.

Figure 3

5. Use 88890110 Indication paper to check if the AdBlue®/DEF contains any oil or diesel. 6. Use 88890105 Refractometer to measure if the concentration of AdBlue®/DEF is correct, high or low. NOTE! The level must be exactly on the AdBlue®/DEF line for correct concentration. If no level is shown in the instrument it may indicate chemical residue, such as pure water or diesel. NOTE! The scale cannot be used to determine the exact concentration of AdBlue®/DEF. 7. Install the screen filter. 8. Install the cap. 9. Restore the machine.

AdBlue®/DEF tank, breather filter, replacing Op nbr 173-429 Total procedure time (hr): 0.10 1. Cut the cable ties and remove the breather filter.

Figure 1

AdBlue breather filter

2. Install a new breather filter on the hose and install new cable ties.

AdBlue®/DEF tank, replacing Op nbr 254-112 1. Service information is under development and will be available soon.

AdBlue®/DEF tank, tank armature, replacing Op nbr 254-103 Total procedure time (hr): 3.50 Tools: Tech Tool Service Tool 88890300 Interface

NOTICE Risk of machine damage. AdBlue®/DEF causes corrosion damage. Do not spill AdBlue®/DEF on to connectors. Contaminated connectors cannot be cleaned and must be replaced immediately.

Service position 1 Coolant, changing 1. Place the machine in service position 1, see Service position 1. 2. Drain the engine coolant, see Coolant, changing 3. Remove the plastic covers 4. Remove the lower coolant hose. 5. Disconnect the coolant hoses from the AdBlue®/DEF tank armature. Protect the hose openings from dirt by covering them with plastic bags or similar. Disconnect the AdBlue®/DEF tank armature breather hose with from the tank armature. Unplug the sensor FX1079 and remove the attaching bolts for the control unit.

Figure 1

1. 2. 3.

Coolant hoses Breather hose with splash guard AdBlue®/DEF hoses

Figure 2

Control unit with FX1079

6. Disconnect the AdBlue®/DEF hoses and immediately plug the hoses in order to avoid dirt and air from entering the system.

Figure 3 Removal of AdBlue®/DEF hose

Figure 4 Removal of coolant hose 7. Remove the attaching bolts for the radiator on both sides and remove the attaching bolts for the two radiator supports. Carefully move the radiator backwards to make room for lifting the tank armature. Put some wooden blocks between the radiator and the intermediate wall structure to fix the radiator position.

Figure 5 Radiator attaching bolts 8. Mark the position of the tank armature. Loosen the clamp and lift the rubber boot by the tank armature. Lift the tank armature and turn and tilt the tank armature to get it out of the tank.

Figure 6

Figure 7

1. 2.

Control unit AdBlue®/DEF tank armature, rubber gaiter and clamp

9. Place the control unit under the hydraulic oil hoses in order to get the routing correct. Install the new tank armature, according to previous markings. Lube the rubber boot with some soapy water for easier installation. Tighten the clamp. 10. Install the attaching bolts for the radiator and the radiator supports. Tightening torque, radiator attaching bolts: 230 Nm (170 lb ft) 11. Connect the hoses to the AdBlue®/DEF tank armature. 12. Install the control unit. Plug in the connector to the sensor FX1079. 13. Install the lower radiator hose and fill coolant, see Coolant, changing. 14. Run Tech Tool operation 25964-3 SCR system, diagnostics to make sure that the pump unit works.

15. If the SCR system has been exposed to air, crystals may have been created and the pump unit will eventually not work. If so, flush the pump unit according to AdBlue®/DEF pump unit, flushing.

AdBlue®/DEF, draining Op nbr 254-114 Total procedure time (hr): 1.00 Tools: 88830361 Pump Tech Tool Service Tool

NOTICE Risk of machine damage. AdBlue®/DEF causes corrosion damage. Do not spill AdBlue®/DEF on to connectors. Contaminated connectors cannot be cleaned and must be replaced immediately.

Figure 1

Cap

3. Remove the filter.

Figure 2

4. Drain the tank by pumping out AdBlue®/DEF with 88830361 Pump.

Figure 3

88830361 Pump

5. Remove the pump. 6. Install the filter. 7. Fill the tank with new AdBlue®/DEF and install the cap. 8. Delete any associated error codes with Tech Tool Service Tool. 9. Restore the machine.

Air conditioning, checking performance Op nbr 87403 Total procedure time (hr): NaN NOTE! Components such as recirculation filter, evaporator, and condenser must be clean. 1. Measure the ambient temperature as well as the air's relative humidity. Perform the measurement in the shade. 2. Close windows and the door. 3. Set the engine speed to approx. 1,800 rpm 1. 2. 3. 4.

Activate the switch for air conditioning Set the fan speed to max. Set the temperature value to min. Set the recirculation damper to "Auto"

Figure 1

4. The air conditioning's temperature value is checked by measuring the temperature of the incoming air at the back wall's right air vent. 5. The temperature should, at some time within a period of approx. 8 minutes, drop to or slightly below the temperature values indicated in the specifications. 6. If the stated temperatures are not reached in the performance test, see: Troubleshooting, air conditioning unit (AC) Air conditioning temperature values for performance test Temperature values at different ambient temperatures in relation to the air's relative humidity. . Ambient temperature °C Ambient temperature°F 25 30 35 40 77 86 95 Air, relative humidity Air conditioning, temperature values 10% 7 7 7 7 44 44 44 20% 7 7 7 7 44 44 44 30% 7 7 7 7 44 44 44 40 % 7 7 7 8 44 44 44 50% 7 7 8 11 44 44 46 60 % 7 8 10 14 44 46 50 70% 7 10 13 17 44 50 55 80% 7 11 15 20 44 52 59 90% 7 12 18 23 44 54 64

104 44 44 44 46 52 57 63 68 73

Air mix door actuator, replacing Op nbr 873-011 Total procedure time (hr): 0.70 1. Place the machine in service position 1, see Service position. 2. Open the cover for the AC-system (air conditioning).

Figure 1

Cover

3. Turn the plastic fasteners, remove the filter and the filter casing.

Figure 2

1. 2. 3.

Plastic fastener Filter Filter casing

4. Remove the filter holder and unplug the connector MO8703 for the air mixing damper's motor. Place the filter holder on a soft surface so that the air mixing damper is not damaged.

Figure 3

1. 2.

Filter holder Connector MO8703

5. Disconnect the motor for the air mixing damper.

Figure 4

Bolts for air mixing damper

6. Pull out the motor from the damper shaft.

Figure 5

7. Install a new motor for the air mixing damper. 8. Plug in connector MO8703 for the air mixing damper's motor. Install the filter holder and the retaining strap for the cover with

one of the bolts for the filter holder.

Figure 6

1. 2. 3.

Filter holder Connector MO8703 Retaining strap

9. Test-run the machine and check the function of the cover for the damper motor.

Figure 7

Cover

10. Reinstall the filter and filter casing. Turn back the plastic fasteners.

Figure 8

1. 2. 3.

Plastic fastener Filter Filter casing

11. Close the cover for the AC-system and check that the drain hoses are not trapped.

Figure 9

Cover

12. Restore the machine and test-run it.

Attachment locking, functional check Op nbr 924-036 Total procedure time (hr): 0.10 After completed repairs, carry out a function check as described below. 1. Start the machine. NOTE! If the charge-air temperature is above 120 °C the attachment lock will not work. 2. Operate the attachment lock several times.

Figure 1 Attachment lock 3. Check on the instrument panel that there are no error messages. 4. If an error code appears, troubleshoot according to information in the diagnostics section. 5. Check visually that the pins move in and out to be sure of correct function. 6. If the pins do not move in or out, check the mechanical parts of MA9127 and MA9106. 7. If the pins do not move in or out, check the brake pressure according to Brake system, check and adjusting pressure in circuit. If the brake pressure is not incorrect, the hose to the attachment lock may be trapped, pinched, or clogged.

Automatic central lubrication filter, replacing Op nbr 173-513 Total procedure time (hr): 0.20 1. Remove the grease nipple. Remove the elbow nipple with the strainer.

Figure 1

1. 2.

Grease nipple Elbow nipple

2. Remove the spring. Secure the nipple in a vice and remove the spring with a pair of pliers.

Figure 2

3. Install the new strainer and spring on the elbow nipple. Install the elbow nipple with the strainer. Install the grease nipple.

Automatic lubrication pump unit, reconditioning Op nbr 993-025 Total procedure time (hr): 2.50

Dismantling 1. Remove the round cover and fastening bolt, and lift off the cover. Check that the O-ring that seals the cover against the grease reservoir is not damaged. Remove the grease reservoir.

Figure 1 Pump unit 1. 2.

Grease reservoir Cover

2. Use a suitable tool in the hole on the guide. Spin off the guide.

Figure 2

1. 2.

Guide Tool

3. Remove the bolts that hold the bridge.

Figure 3

1. 2.

Bolt, 4 pcs. Bridge

4. Remove the mixer.

Figure 4

Mixer

5. Remove the bolts and then the strainer

Figure 5

1. 2.

Bolts, 2 pcs. Strainer

6. Remove the hose connections.

Figure 6

Hose connections

7. Check that the three O-rings on each hose connection are not damaged.

Figure 7

O-rings, 3 pcs.

8. Remove the grease nipple and the grease nipple connection.

Figure 8

1. 2.

Grease nipple Connection

9. Stand the pump unit upside-down on two suitable blocks so that the level sensor is in the clear. Remove the bolts for the pump cover. Remove the pump cover and rubber seal.

Figure 9

1. 2.

Pump cover Bolt, 4 pcs.

10. Mark up all connectors accurately and remove them from the circuit board.

Figure 10

11. Remove the circuit board by pressing together the locks for the plastic tabs.

Figure 11

1. 2.

Plastic tabs, 6 pcs. Circuit board

12. Remove the bolts that hold the pump unit. Remove the pump unit.

Figure 12

1. 2.

Bolt, 4 pcs. Pump unit

13. Remove the microswitch for the test function.

Figure 13

Microswitch

14. Carefully remove the connector for the level sensor.

Figure 14

Connector

15. Turn the connector 45° counter-clockwise and remove it. Remove the lock ring and the cable harness.

Figure 15

Connector

16. Remove the level sensor with a long socket 24 mm

Figure 16

17. Remove the lock ring from the shift valve and carefully tap it off the valve housing. Check so that the O-ring between the solenoid and the valve housing is not damaged.

Figure 17

1. 2. 3.

Lock ring Valve housing Solenoid

18. Remove the lock ring that holds the solenoid against the shift valve and remove it.

Figure 18

1. 2. 3.

Lock ring Shift valve Solenoid

19. Remove the bolt that holds the valve slide and the spring.

Figure 19

Bolt

20. Remove the valve slide and the spring

Figure 20

1. 2.

Spring Shift valve

21. Remove the bolts that hold the pump element holder.

Figure 21

1. 2.

Bolt, 6 pcs. Pump element holder

22. Draw a line with a marking pen so that the orientation of the pump element holder is determined.

Figure 22

Marking

23. Remove the pump element holder

Figure 23

Pump element holder

24. Remove the small lock ring from the motor shaft and the cam gear.

Figure 24

Lock ring

25. Remove the bolts that hold the motor. Check that the O-ring for the overflow valve is not damaged.

Figure 25

1. 2.

Bolt, 3 pcs. O-ring

26. Check that the groove ball bearing in the pump element holder is not damaged. If it is, change it.

Figure 26

Bearing

27. Mark up the three pump elements accurately.

Figure 27

Marking

28. Remove the cap nuts and press the pump elements inward to remove them.

Figure 28

1. 2.

Pump element Cap nut

29. Dismantle the pump elements

Figure 29

NOTE! Always use new O-rings, rubber seals, and copper washers when assembling the central lubrication unit. Overhaul kit seals

Assembling 30. Install pump elements in their holder according to earlier markings. Install the overflow valve.

Figure 30

1. 2.

Pump element Position of overflow valve

31. Install new O-rings on the pump housing, 3 pcs. Install the drive motor in the pump housing with 3 bolts, install the cam gear

and the lock ring.

Figure 31

Lock ring

32. Install the pump element holder on the pump housing by carefully rotating the holder so that the pump pistons end up in position against the cam gear. Check that marking pump housing to pump holder matches. Press down the holder by alternately tightening two opposing bolts until the holder contacts the housing.

Figure 32

Marking from dismantling

33. Assemble the cross-over valve with new O-rings and back-up rings. Install the valve in the valve housing and carefully press it into position. Install the lock ring. Install the solenoid, O-ring, and lock ring.

Figure 33

1. 2. 3.

Lock ring Valve housing Solenoid

34. Install microswitch, connector for incoming cable harness and level sensor with connector.

Figure 34

1. 2. 3.

Microswitch Connector for incoming cable harness Level sensor with connector

35. Install the rubber strip and the 4 spacers in the pump housing and install the pump unit in the pump body with 4 bolts.

Figure 35

1. 2.

Bolt, 4 pcs. Pump unit

36. Install the circuit board and connect all connectors according to marking.

Figure 36

37. Install the rubber seal and bolt down the pump cover against the pump unit.

Figure 37

1. 2.

Pump cover Bolt, 4 pcs.

38. Bolt down the strainer and bolt down the mixer on the motor shaft.

Figure 38

Mixer

39. Install the hose connections for outgoing lubrication channels.

Figure 39

Hose connections

40. Install the bridge and guide.

Figure 40

1. 2.

Guide Tools

41. Install the rubber strip and install the grease reservoir with its piston. Install the cover, bolt it down, install the O-ring and press on the round cover.

Figure 41

1. 2.

Grease reservoir Cover

42. Install the strainer, grease nipple, and rubber cap for the tank's filling point.

Figure 42

1. 2.

Grease nipple Rubber cap

43. Fill the tank with grease and make sure that all air is removed from the unit before connecting the hoses for the lubrication channels. See: Bleeding air

Axle breather filters, replacing Op nbr 173-408 Total procedure time (hr): 0.20 Rear axle 1. Change the breather filter for the rear axle.

Figure 1

Breather filter

Front axle 2. Remove the cover plate on the front frame. Change the breather filter for the front axle.

Figure 2

Breather filter

Back-up valve, checking and adjusting Op nbr 912-018 Total procedure time (hr): 0.20 Tools: 9993831 Support 88830213 Measuring equipment

This operation also includes required tools and times for applicable parts of the following operations: 

Hydraulic system, warming up 1. Warm up the machine according to Hydraulic system, warming up. 2. Lift the boom and secure it with 9993831 Support .

Figure 1 Securing boom 1.

9993831 Support

3. Remove the cover plate on the front frame. 4. Connect the measuring equipment to the pressure check connection, marked A1, on the back of the control valve.

Figure 2

Pressure check connection

5. Start the engine. Remove the stand and lower the boom until the bucket is flat against the ground. If no bucket is installed, use pieces of wood under the bucket attachment in order to be able to lift the machine off the ground. 6. Slowly tilt forward (so that the machine is lifted off the ground) Read off the pressure. Correct return pressure, see Control valve, specifications. 7. Lift the boom and secure it with 9993831 Support. 8. Remove the pressure gauge and install the cover plate on the front frame. 9. Restore the machine.

Back-up valve, replacing Op nbr 912-151 Total procedure time (hr): 0.50 Tools: 14360000 Vacuum pump / 24V

Removing 1. Place the machine in service position 2, see Service position. NOTE! Leave the battery disconnector turned on. 2. Connect the vacuum pump, see Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump. 3. Remove the cover plate on the front frame. 4. Remove the back-up valve.

Figure 1 Control valve 1.

Pressure back-up valve

Checking 5. Check that the O-rings and support rings are not damaged. 6. Check that the slide does not bind.

Installing 7. Install the pressure back-up valve. 8. Remove the vacuum pump, see Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump. 9. Install the cover plate. 10. Restore the machine.

Basic service Op nbr 173-301 Total procedure time (hr): 0.80 1. Check and look for leaks. 2. Check that the lap-type seatbelt is not damaged and that it stops when pulled forcefully and suddenly. 3. Check that: the direction indicators, headlights, brake lights, and work lights work the horn and back-up alarm work 4. Check that all warning decals and reflectors are in place. See Operator's Manual, Presentation, Information and warning decals.

Batteries, replacing WARNING Batteries contain corrosive acid. Handle batteries according to instructions in Section 3 and Section Safety. Op nbr 311-002 Total procedure time (hr): 0.30 Removing 1. Place the machine in service position 1, see Service position. 2. Open the battery cover. 3. Remove the terminal caps. 4. Loosen and remove the cable terminals from the battery terminals. NOTE! Start by removing the cable terminal from the minus terminal. 5. Loosen the clamp and remove the battery. Weight approx. 40 kg (88 lbs). Installing 6. Lift the battery into place and fit the clamp. 7. Clean the battery terminals and cable terminals. 8. Install the cable terminals and lube with acid-free vaseline. 9. Restore the machine to operating condition. 10. Start the machine and check that no error messages appear.

Figure 1

Battery condition, check Op nbr 311-005 Total procedure time (hr): 0.40 Tools: 88890075 Battery analyzer

Figure 1 For setting the battery analyzer, see user manual for 88890075 Battery analyzer. 1. Place the machine in service position 1, according to Service position. 2. Expose and open the battery cover. 3. Check the batteries for the following:   

Leaking battery housing. Loose and damaged cables. Corroded connections.

4. Loosen the battery cables. 5. Connect the battery analyzer to the battery.

Figure 2 Battery analyzer 6. Select BATTERY TEST and run the test according to the user manual.    

BATTERY TYPE, select STANDARD. VEHICLE TYPE, select TRUCK (wheel loader). BATTERIES, select 1. Battery's cold cranking amperes CCA (EN), see Battery, specifications.

7. After performed test, the analyzer shows the test result and assessment of the battery's condition. Depending on obtained assessment, take recommended actions according to the user manual. 8. Repeat above test for the other battery. 9. Restore the machine to operating condition. NOTE! If other batteries are installed than what is standard for the model, read on the battery to get correct data for the battery type and cold cranking amperes CCA .

Battery, checking Op nbr 173-307 Total procedure time (hr): 0.20 1. Remove the bolts at the top on the battery box and loosen the two below. Remove the battery cover.

Figure 1

Bolts at top

2. Clean and then lube the cable terminals and battery terminals externally with, e.g., vaseline, as corrosion protection.

Figure 2

3. Install the battery cover.

Bleeding air Op nbr Total procedure time (hr): NaN

Pump unit, bleeding air 1. Make sure that the lubricant reservoir is full of grease. For filling, see: Filling lubricant 2. Remove both hose connections from the pump unit's ports.

Figure 1

Hose connections, 2 pcs.

3. Turn the start key to ignition position 4. Press in the test button on the pump unit for at least 6 seconds.

Figure 2

Test button

5. Turn off the ignition when clean grease has been pressed out from the nipple.

Figure 3

Grease

6. Turn the start key to ignition position and press in the test button again for at least 6 seconds. Now grease will be pressed out from the other port on the pump unit. 7. Turn off the ignition when clean grease has been pressed out from the port.

8. Reinstall the hose connections on the pump unit.

Central lubrication system, bleeding air 9. Remove one of the plugs from the distribution block that is located farthest away in the system.

Figure 4

Distribution block

10. Turn the start key to ignition position 11. Press in the test button on the pump unit for at least 6 seconds. Now grease will be pressed out from the port. 12. Turn off the ignition when clean grease has been pressed out from the nipple.

Figure 5

Grease

13. Turn the start key to ignition position and press in the test button again for at least 6 seconds. Now grease will be pressed out from the other port on the pump unit. Turn off the ignition when clean grease has been pressed out from the nipple. 14. Reinstall the plugs on the distribution block

15. Restore the machine.

Boom suspension accumulator, check and adjusting Op nbr 916-002 Total procedure time (hr): NaN Tools: 11666135 Gas filling kit 9993831 Support

1. Place the machine in service position 2, see Service position 2. Release the hydraulic oil pressure in the accumulator, see Boom suspension system, hydraulic oil pressure in accumulators, depressurizing. The gas cylinder does not have to be connected when checking and reducing the accumulator's precharge pressure.

Checking precharge pressure 3. Remove the plate in the front frame. 4. Remove the nut from the accumulator valve, positioned on the top of the accumulator. 5. Loosen the accumulator valve's Allen head screw approx. ¼ turn, use a 6 mm Allen key. 6. Screw in 11666135 Gas filling kit on the accumulator by hand. Make sure that there is an O-ring in position in the tool.

Figure 1

Figure 2 11666135 Gas filling kit, principle diagram 1. 2. 3. 4. 5. 6.

Unloading valve Accumulator Nitrogen gas cylinder (N₂) Gas valve Pressure gauge Non-return valve 7. Close the unloading valve. 8. Open the gas valve. When the pressure gauge begins to indicate, the gas valve should be opened one more turn. The pressure gauge shows the precharge pressure in the accumulator, see Boom Suspension System, specifications.

Reducing precharge pressure 9. Carefully open the unloading valve. Gas will flow out from the tool. Reduce until the pressure matches the specification, see .Boom Suspension System, specifications.

Increasing precharge pressure 10. Connect the tool to nitrogen gas cylinder. 11. Carefully open the gas valve on the nitrogen gas cylinder. 12. Carefully open the gas valve on the accumulator. Gas flows into the accumulator. NOTE! Adjust the pressure slowly, so that the gas valve is not overloaded. 13. Close the valve on the nitrogen gas cylinder, and read off achieved pressure on the pressure gauge. 14. Repeat this procedure until the correct precharge pressure has been reached, see Boom Suspension System, specifications. Wait for approx. 5 minutes, while equalisation of temperature takes place. Again check the pressure.

Finishing 15. When the required pressure has been reached, the accumulator gas valve should be closed, clockwise. 16. Remove the tool from the accumulator. Check-tighten the Allen head bolt in the gas valve on the accumulator, see Boom Suspension System, tightening torques. 17. Check that the gas valve does not leak. Use a soap and water solution. 18. Check the O-ring in the cap nut and install the nut on the accumulator.

19. Restore the machine. 20. Check the function of the Boom Suspension System according to Boom suspension system, functional check.

Boom suspension accumulator, checking Op nbr 173-502 Total procedure time (hr): 0.70 Tools: 9993831 Support 11666135 Gas filling kit 14290266 Hose 88830213 Measuring equipment

1. Make sure that the battery disconnector is on. Remove the cover over the electrical distribution box. 2. Remove RE08. 3. Connect terminals 30 and 87 to each other with a cable.

Figure 1

Electrical distribution box 1.

Pressure check connection, Port M 4. Turn the start key to position 1 and leave it there for approx. 60 s. The accumulators are being drained. Move the lift lever back and forth several times. 5. Turn the start key to position 0. The accumulators should now be drained and the Boom Suspension System without pressure. Only a residual pressure of approx. 3 bar (0.3 MPa) (43.5 psi) should be in the system. 6. Remove the cover in the front frame. 7. Connect the 60 bar sensor with the pressure gauge. 8. Check that the pressure has been released by connecting 88830213 Measuring equipment to port M on the valve block (V1).

Figure 2

Pressure check connection, Port M

9. To drain the residual pressure, connect 14290266 Hose on port M. Drain the oil into a suitable container. The gas cylinder does not have to be connected when checking and reducing the accumulator's precharge pressure.

Checking precharge pressure 10. Remove the plate in the front frame. 11. Remove the nut from the accumulator valve, positioned on the top of the accumulator. 12. Loosen the accumulator valve's Allen head screw approx. ¼ turn, use a 6 mm Allen key. 13. Screw in 11666135 Gas filling kit on the accumulator by hand. Make sure that there is an O-ring in place in the tool.

Figure 3

Figure 4

11666135 Gas filling kit, principle diagram 1. 2.

Unloading valve Accumulator

3. 4. 5. 6.

Nitrogen gas cylinder (N₂) Gas valve Pressure gauge Non-return valve

14. Close the unloading valve. 15. Open the gas valve. When the pressure gauge begins to indicate, the gas valve should be opened one more turn. The pressure gauge shows the precharge pressure in the accumulator, see Boom Suspension System, specifications.

Finishing 16. Close the gas valve clockwise. 17. Remove the tool from the accumulator. Check-tighten the Allen head bolt in the gas valve on the accumulator, see Boom Suspension System, tightening torques. 18. Check that the gas valve does not leak. Use a soap and water solution. 19. Check the O-ring in the cap nut and install the nut on the accumulator. 20. Restore the machine. When Boom Suspension System, BSS (gear-dependent or speed-dependent) is engaged the symbol is activated with constant green light in the lower part of the information display.

Figure 5

Boom Suspension System, BSS

Function check FUNCTION CHECK IN GEAR-DEPENDENT MODE – Fully Automatic Shifting FAPS in position (OFF), with engine running. 21. Set the button for Fully Automatic Shifting FAPS in position (OFF).

Figure 6

Fully Automatic Shifting, FAPS 22. Activate the button for Boom Suspension System (BSS) in gear-dependent mode.

Figure 7

Boom Suspension System, BSS, SW4211 23. Lift the boom until the lift arms are a little higher than parallel to the ground surface. 24. Check with gear 2, 3, and 4 in F-, R-, and N-position that: 

gear-dependent Boom Suspension System (BSS) is engaged (green symbol) in operating display 3 in the information display unit

Figure 8

Display, 3 gear-dependent 

the lift arms make a suspension movement.

25. Check with 1st gear 1 in F-, R-, and N-position that:  

gear-dependent Boom Suspension System (BSS) is activated (white symbol) in operating display 3 in the information display unit the lift arms do not make a suspension movement.

26. Check with gear 2, 3, and 4(kickdown activated) in F-position that:  

gear-dependent Boom Suspension System (BSS) is activated (white symbol) in operating display 3 in the information display unit the lift arms do not make a suspension movement.

Figure 9

Kick-down function

– Fully Automatic Shifting FAPS in position (ON), with engine running. 27. Set the button for Fully Automatic Shifting FAPS in position (ON).

Figure 10

Fully Automatic Shifting, FAPS 28. Perform steps 15–19 with the same expected result.

FUNCTION CHECK IN SPEED-DEPENDENT MODE – Fully Automatic Shifting FAPS in position (OFF), with engine running. 29. Set the button for Fully Automatic Shifting FAPS in position (OFF).

Figure 11

Fully Automatic Shifting, FAPS 30. Activate the button for Boom Suspension System (BSS) in speed-dependent mode.

Figure 12

Boom Suspension System, BSS, SW4211 31. Check with any gear and in N-position (stationary machine) that: 

speed-dependent Boom Suspension System (BSS) is activated (white symbol) in operating display 3 in the information display unit

Figure 13

Display, Information display, operating display 3, speed-dependent Boom Suspension System (BSS) 

the lift arms do not make a suspension movement.

32. Operate the machine forward, until the speed exceeds 5 km/h (5– 20 km/h depending on parameter setting P1K11) and check that:  

speed-dependent Boom Suspension System (BSS) is engaged (green symbol) in operating display 3 in the information display unit the lift arms make a suspension movement.

33. Operate the machine in reverse, until the speed exceeds 2 km/h (2– 20 km/h depending on parameter setting P1K12 ) and check that:  

speed-dependent Boom Suspension System (BSS) is engaged (green symbol) in operating display 3 in the information display unit the lift arms make a suspension movement.

– Fully Automatic Shifting FAPS in position (ON), with engine running. 34. Set the button for Fully Automatic Shifting FAPS in position (ON).

Figure 14

Fully Automatic Shifting, FAPS 35. Perform steps 23, 24, and then steps 26 and 27 with the same expected result below:  

The speed must exceed 8 km/h (8– 20 km/h depending on parameter setting P1K1Z) when the machine is operated forward. The speed must exceed0 km/h (0– 20 km/h depending on parameter setting P1K10 ) when the machine is operated in reverse.

Boom suspension accumulator, reconditioning Op nbr 916-003 Total procedure time (hr): 0.60 Tools: 11666135 Gas filling kit

Dismantling

WARNING Gas under high pressure! If the accumulator precharge pressure (gas pressure) has not been released, there is gas under high pressure in the accumulator. 1. Secure the accumulator in a vice. 2. Reduce the precharging pressure in the accumulator, see Ride control accumulator, check and adjusting. 3. Unscrew the covers on both sides of the accumulator. Use two bolts (Ø 8 mm) in the cover holes and one pinch-bar.

Figure 1

1. 2.

Pinch-bar Bolt or pin Ø 8 mm

4. Press the piston out of the accumulator. Press from the gas side of the accumulator, so that the piston is pushed out on the oil side.

Checking and cleaning 5. Clean and check the cylinder tube and the piston as regards damage. Make sure that no cleaning agent or lint from rags remain on any parts. 6. Install new O-rings on both covers. 7. Install a new O-ring (2) on the piston. Install a new seal ring on top of the O-ring on the piston. Install a new support ring on the piston.

Figure 2

1. 2.

Support ring O-ring and seal ring

Assembling 8. Lubricate the piston and the accumulator oil side with hydraulic oil. 9. Press in the piston into the accumulator. NOTE! The plane side of the piston should face the accumulator oil side. 10. Coat the threads on the covers and O-rings with hydraulic oil and install the covers. 11. Fill the accumulator with gas, see Ride control accumulator, check and adjusting.

Boom suspension system, functional check Op nbr 916-001 Total procedure time (hr): 0.30 When Boom Suspension System, BSS (gear-dependent or speed-dependent) is engaged the symbol is activated with constant green light in the lower part of the information display.

Figure 1 Symbol, Boom Suspension System, BSS FUNCTION CHECK IN GEAR-DEPENDENT MODE – Fully Automatic Shifting FAPS in position (OFF) , while engine is running. 1. Set the button for Fully Automatic Shifting FAPS in position (OFF).

Figure 2 Fully Automatic Shifting, FAPS 2. Activate the button for Boom Suspension System (BSS) in gear-dependent mode.

Figure 3 Boom Suspension System, BSS, SW4211 3. Lift the boom until the lift arms are a little higher than parallel to the ground surface. 4. Check with gear 2, 3, and 4 in F-, R-, and N-position that: 

gear-dependent Boom Suspension System (BSS) is engaged (green symbol) in operating display 3 in the information display unit



Figure 4 Display, Display panel, operating display 3, gear-dependent Boom Suspension System (BSS) the lift arms make a suspension movement.

5. Check with 1st gear in F-, R-, and N-position that:  

gear-dependent Boom Suspension System (BSS) is activated (white symbol) in operating display 3 in the information display unit the lift arms do not make a suspension movement.

6. Check with gear 2, 3, and 4(kickdown activated) in F-position that:  

gear-dependent Boom Suspension System (BSS) is activated (white symbol) in operating display 3 in the information display unit the lift arms do not make a suspension movement.

Figure 5

Kick-down function

– Fully Automatic Shifting FAPS in position (ON), while engine is running. 7. Set the button for Fully Automatic Shifting FAPS in position (ON).

Figure 6 Fully Automatic Shifting, FAPS 8. Perform steps 2–6 with the same expected result.

FUNCTION CHECK IN SPEED-DEPENDENT MODE – Fully Automatic Shifting FAPS in position (OFF), while engine is running. 9. Set the button for Fully Automatic Shifting FAPS in position (OFF).

Figure 7 Fully Automatic Shifting, FAPS 10. Activate the button for Boom Suspension System (BSS) in speed-dependent mode.

Figure 8 Boom Suspension System, BSS, SW4211 11. Check with any gear and in N-position (stationary machine) that: 

speed-dependent Boom Suspension System, BSS is activated (white symbol) in operating display 3 in the information display unit



Figure 9 Display, Display panel, operating display 3, speed-dependent Boom Suspension System (BSS) the lift arms do not make a suspension movement.

12. Operate the machine forward, until the speed exceeds 5 km//h (5– 20 km/h setting P1K11) and check that:  

speed-dependent Boom Suspension System (BSS) is engaged (green symbol) in operating display 3 in the information display unit the lift arms make a suspension movement.

13. Operate the machine in reverse, until the speed exceeds 2 km/h (2– 20 km/h depending on parameter setting P1K12 ) and check that:  

speed-dependent Boom Suspension System, BSS is engaged (green symbol) in operating display 3 in the information display unit the lift arms make a suspension movement.

– Fully Automatic Shifting FAPS in position (ON) , while engine is running. 14. Set the button for Fully Automatic Shifting FAPS in position (ON).

Figure 10 Fully Automatic Shifting, FAPS 15. Perform steps 10, 11, and then step 12 and 13 with the expected result below:  

Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Op nbr 916-070 Total procedure time (hr): 0.50 Tools: 9993831 Support 88830213 Measuring equipment 14290266 Hose

This operation also includes required tools and times for applicable parts of the following operations: 

Service position 2, see Service position 1. Place the machine in service position 2, see: Service position. Leave the battery disconnector turned on. 2. Remove the cover over the electrical distribution box. 3. Remove RE08. 4. Connect terminals 30 and 87 to each other with a cable.

Figure 1 Electrical distribution box 5. Turn the start key to position 1 and leave it there for approx. 60 s. The accumulators are being drained. Move the lift lever back and forth several times. 6. Turn the start key to position 0. The accumulators should now be drained and the Boom Suspension System without pressure. Only a residual pressure of approx. 3 bar (0.3 MPa) (43.5 psi) should be in the system. 7. Remove the cover in the front frame. 8. Connect the 60 bar sensor with the pressure gauge. 9. Check that the pressure has been released by connecting 88830213 Measuring equipment to port M on the valve block (V1).

Figure 2

Pressure check connection, Port M

10. To drain the residual pressure, connect 14290266 Hose on port M. Drain the oil into a suitable container. 11. Restore the machine.

Boom suspension system, pressure reduction, safety valve, checking and adjusting Op nbr 916-006 Total procedure time (hr): 0.80 Tools: 88830213 Measuring equipment 14290266 Hose 9993831 Support

This operation also includes required tools and times for applicable parts of the following operations:    

Service position 2 Service position Hydraulic system, warming up Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Boom suspension system, functional check 1. Warm up the machine until the hydraulic system has reached operating temperature according to Hydraulic system, warming up. 2. Place the machine in service position 2, see Service position. NOTE! Leave the battery disconnector turned on. 3. Release the pressure in the Boom Suspension System, see Boom suspension system, hydraulic oil pressure in accumulators, depressurizing. 4. Remove the cover plate on the front frame. Connect the pressure gauge to the checking point on the Boom Suspension System valve block V1.

Figure 1 Valve block V1 1. 2.

Pressure check connection Pressure reducing valve, CT8

5. Start the engine and raise the boom to end-position. Operate the lift function against end-position and read off the pressure gauge at the same time. The pressure should increase to the setting pressure for the pressure reducing valve, see Boom Suspension System, specifications. If correct pressure is not reached, secure the boom with 9993831 Support and adjust on the pressure reducing valve CT8 with the engine off.

Carry out a new check after adjusting. 6. Turn off the engine and release the pressure in the accumulators, see Boom suspension system, hydraulic oil pressure in accumulators, depressurizing, remove the pressure gauge and restore the machine. 7. Check the function of the Boom Suspension System (BSS) according to Boom suspension system, functional check.

Brake disc, replacing Op nbr 516-005 Total procedure time (hr): 3.00 Tools: 88830163 Lifting tool 11668010 Wheel forklift 9993875 Gauge 11668007 Standard Jack Single 11668007 Standard Jack Single

Plastic hose, inside diameter approx. 6 mm (0.24 in) length approx. 1 m (40 in) This operation also includes required tools and times for applicable parts of the following operations:     

Service position Hub reduction, removing Hub reduction, installing Brake system, bleeding Front wheel, installation

Brake disc, removing 1. Place the machine in service position 2, see Service position. 2. Remove the hub reduction according to Hub reduction, removing. 3. Remove the brake disc. 4. Remove the plug, nipple, and wear indicator.

Figure 1

Wear indicator

Brake disc, installing 5. Press out the clearance adjusters using, e.g., a screwdriver.

Figure 2

1. 2.

Clearance adjusters Brake piston

6. Drive in the automatic clearance adjusters with a rubber mallet until correct distance, at least distance (B), is obtained. See Wheel brake, specification

Figure 3

1. 2.

Clearance adjusters Brake piston

7. Press back the brake piston against the axle housing using two C-clamps as well as spacers.

Figure 4

8. Remove the C-clamps and install the hub reduction according to Hub reduction, installing. 9. Bleed the brake circuit, see: Brake system, bleeding. NOTE! This procedure is performed only if a new brake disc is installed.

Setting of wear indicator 10. Adjust the length of the wear indicator (A) according to Wheel brake, specification.

Figure 5

11. Install the wear indicator. Start the machine and charge up the brake pressure. Turn off the engine, apply the wheel brake and lock the brake pedal with a suitable spacer. Install 9993875 Gauge and tighten it in all the way until it bottoms out.

Figure 6

9993875 Gauge

12. Remove the gauge, still with the brakes applied. Install and tighten the plug on the wear indicator.

13. Install the wheel according to Front wheel, installation. Restore the machine.

Brake disc, replacing Op nbr 517-005 Total procedure time (hr): 3.00 Tools: 88830163 Lifting tool 11668010 Wheel forklift 9993875 Gauge 11668007 Standard Jack Single 11668007 Standard Jack Single 11666013 Pump 11666013 Pump

Workshop crane, 1,000 kg (1,124 lbs) Plastic hose, inside diameter approx. 6 mm (0.24 in) length approx. 1 m (40 in) This operation also includes required tools and times for applicable parts of the following operations:      

Service position Rear wheel, removing Hub reduction, removing Hub reduction, installing Brake system, bleeding Rear wheel, installing

Brake disc, removing 1. Place the machine in service position 1, see Service position. 2. Remove the wheel, drain the oil, and remove the hub reduction according to Hub reduction, removing. 3. Remove the wear indicator.

Figure 1

Wear indicator

4. Remove the brake disc and the guide pins.

Figure 2

1. 2. 3. 4.

Brake disc Brake plate Clearance adjusters, 4 pcs. Guide pin, 4 pcs.

5. Remove the brake plate and place it on a clean surface with the clearance adjusters facing up.

Figure 3

1. 2.

Clearance adjuster Brake plate

6. Adjust the clearance adjusters located in the brake plate. See spec for dimension A. Wheel brake, specification

Figure 4

1. 2.

Clearance adjuster Brake plate

Brake disc, installing 7. Install the guide pins, brake plate, and the brake disc in the hub reduction.

Figure 5

1. 2. 3.

Brake disc Brake plate Guide pin, 4 pcs.

8. Install the hub reduction according to Hub reduction, installing. 9. Bleed the brake circuit, see: Brake system, bleeding.

Setting of wear indicator 10. Adjust the length of the wear indicator (A) according to Wheel brake, specification.

Figure 6

Figure 7

9993875 Gauge

12. Remove the gauge, still with the brakes applied. Install and tighten the plug on the wear indicator. 13. Install the wheel and lower the machine according to Rear wheel, installing. Restore the machine.

Brake discs, measuring wear Op nbr 510-003 Total procedure time (hr): 0.40 Tools: 9993831 Support

1. Place the machine in service position 2, see: Service position. NOTE! Leave the battery disconnector turned on. 2. Apply the service brake and block the brake pedal in applied position with a suitable spacer. NOTE! The brake has to be applied during the entire wear check.

Figure 1

Shim

3. Check the brake pressure. Go to service mode and read off the brake pressure. The brake pressure should be over 2 MPa (290 psi) during the whole operation. 4. Start the engine and charge the brakes if the brake pressure is too low. Turn off the engine and continue from, and including, step 3. 5. Remove the wear indicator cap.

Figure 2

Indicator

6. Press in the wear indicator pin until it stops.

7. Measure the distance between surface A and B with a feeler gauge. See specifications for max. and min. values. Wheel brake, specification.

Figure 3

1. 2.

Feeler gauge Indicator pin

Figure 4

A. B.

Nipple, flat surface Indicator pin, flat surface

1. 2. 3. 4. 5.

Wear indicator pin Nipple Brake plate Brake disc Brake piston 8. Install the protective cap over the wear indicator. 9. Repeat steps 5–8 for all brakes.

10. If the brake disc is worn out, change brake disc according to Brake discs, changing. 11. Release the brake pedal.

Brake piston, replacing seals Op nbr 516-050 Total procedure time (hr): 3.00 Tools: 11668010 Wheel forklift 88830163 Lifting tool 11668007 Standard Jack Single 11668007 Standard Jack Single 9993831 Support 11666013 Pump

Bolts, M12x100, 2 pcs. Sling, 2 m Shackle Plastic hose, inside diameter approx. 6 mm (0.2 in) length approx. 1 m (39 in) If the brake discs are to be changed, see also Brake discs, changing. This operation also includes required tools and times for applicable parts of the following operations:     

Service position Hub reduction, removing Brake system, bleeding Front wheel, installation Brake system, checking function, retardation

Removing 1. Place the machine in service position 2 according to Service position. 2. Press down the brake pedal repeatedly (30–40 times) to depressurize the brake system. 3. Apply the wheel brake and lock the brake pedal with a suitable spacer. 4. Remove the hub reduction according to Hub reduction, removing. 5. Secure the brake piston with a hook. Open the bleeder screw to bleed the brake system. Remove the brake piston using a pry bar or similar. Brake piston's weight, approx.:15 kg (33 lbs).

Figure 1

1. 2.

Brake disc Hook

6. Place the brake piston so that it does not rest on the clearance adjusters. Remove the seals from the brake piston.

Figure 2

1. 2.

Seal, inner Seal, outer

7. Clean all parts thoroughly. Inspect the parts for damage and wear. Replace worn or damaged parts. NOTE! If the brake piston, brake disc, or thrust plate have been replaced, the clearance adjusters for the brake piston and/or the wear indicator for the brake disc must be adjusted, see Brake discs, changing.

Installing 8. Install the seals on the brake piston as shown in the figure. Lubricate the brake piston and its position in the axle housing with clean hydraulic oil.

Figure 3

9. Place the piston in correct position. Make sure that the piston ends up in correct position so that the indicator pin strikes the brake piston's bigger diameter. NOTE! The brake piston is not completely symmetrical.

Figure 4

1. 2.

Small diameter Big diameter

10. Press in the piston as shown in the figure.

Figure 5

1. 2.

Brake piston Screw clamp

11. Replace the O-ring on the axle housing. 12. Install the hub reduction according to Hub reduction, installing. 13. Bleed the brake according to Brake system, bleeding. 14. Install the wheel according to Front wheel, installation. 15. Check function of the brakes according to Brake system, checking function, retardation.

Brake piston, replacing seals Op nbr 517-050 Total procedure time (hr): 3.50 Tools: 11668010 Wheel forklift 88830163 Lifting tool 11668007 Standard Jack Single 11668007 Standard Jack Single 11666013 Pump 11666013 Pump

Bolts M12x100, 2 pcs. Sling, 2 m Shackle Plastic hose, inside diameter approx. 6 mm (0.2 in) length approx. 1 m (39 in) C-clamps, 2 pcs. If the brake discs are to be changed, see also Brake disc, replacing. This operation also includes required tools and times for applicable parts of the following operations:     

Service position Hub reduction, removing Brake system, bleeding Front wheel, installation Brake system, checking function, retardation

Removing 1. Place the machine in service position 1 according to . 2. Press down the brake pedal repeatedly (30–40 times) to depressurize the brake system. 3. Apply the wheel brake and lock the brake pedal with a suitable spacer. 4. Remove the hub reduction according to Hub reduction, removing. 5. Open the air bleeder screw to bleed the brake system. Remove the brake piston using a pry bar or similar. Brake piston's weight, approx.:6 kg (13 lbs).

Figure 1

Brake piston

6. Place the brake piston on a clean surface. Remove the seals from the brake piston.

Figure 2

1. 2. 3.

Brake piston Seal, inner Seal, outer

Installing 8. Install the seals on the brake piston as shown in the figure. Lubricate the brake piston and its position in the axle housing with clean hydraulic oil.

Figure 3

9. Place the piston in correct position. Make sure that the piston ends up in correct position so that the wear indicator pin strikes the brake piston's bigger diameter up to the right according to the arrow "A". The arrow "B" shows the position where the brake piston's position should match with the guide pins. NOTE! The brake piston is not completely symmetrical.

Figure 4

Brake piston

10. Press in the piston as shown in the figure.

Figure 5

11. Replace O-ring on the axle housing. 12. Install the hub reduction according to Hub reduction, installing. 13. Bleed the brake according to Brake system, bleeding. 14. Install the wheel according to Rear wheel, installing. 15. Check function of the brakes according to Brake system, checking function, retardation.

Brake pressure and function, checking Op nbr 173-310 Total procedure time (hr): 0.10

Enter service mode? NO

YES

Brake system charging, checking Op nbr 520-036 Total procedure time (hr): 0.80 Tools: 88830213 Measuring equipment Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

Plastic hose, inside diameter approx. 6 mm, length approx. 2 m This operation also includes required tools and times for applicable parts of the following operations:  

Brake system, bleeding Hydraulic system, warming up 1. If needed, bleed air from the brake system, see Brake system, bleeding. 2. Warm up the machine until the hydraulic system has reached operating temperature according to Hydraulic system, warming up 3. Lock the frame joint with the frame joint lock, place blocks in front of and behind the wheels. 4. Turn the start key to position 1. 5. Press and hold in key 8 (service) on the keypad for approx. 4 seconds. When asked if you want to enter Service mode, press SELECT. Information

Enter Service mode? NO

YES

6. Press key 4 (axles) on the keypad to check the accumulator pressure. 7. Press the brake pedal repeatedly (30–40 times) until the accumulator pressure on the display is 0.

Cut-out pressure, checking 8. Start the engine. 9. Let the engine idle until the cut-out pressure is reached and the accumulator pressure on the display stops increasing. Check the value in Brake system, specifications. NOTE! During the first approx. 20 seconds the output brake pressure also increases due to an internal test. NOTE! The cut-out pressure cannot be adjusted. If the pressure is too low, continue by checking max. brake pressure, see below.

Cut-in pressure, checking 10. Carefully press down the brake pedal repeatedly. The accumulator pressure on the display will drop. 11. When the accumulator pressure on the display is below the cut-in pressure, the accumulator pressure on the display starts to increase again. Check the value for the cut-in/cut-out point, and check in Brake system, specifications.

NOTE! The cut-in pressure cannot be adjusted. If the pressure is incorrect, check pressure sensor SE5201, see SE5201, description and measuring.

Max. brake pressure, checking 12. Run the tilt to end-position and hold the lever there. 13. Check max. brake charging pressure by reading off the accumulator pressure on the display. Check the value in Brake system, specifications. 14. If the pressure is incorrect, adjust according to the following instructions. 15. Turn off the engine.

Max. brake pressure, adjusting 16. Turn the start key to position 1. 17. Press and hold in key 8 (service) on the keypad for approx. 4 seconds. When asked if you want to enter Service mode, press SELECT. 18. Press key 4 (axles) on the keypad to check the accumulator pressure. 19. Press the brake pedal repeatedly (30–40 times) until the accumulator pressure on the display is 0.

Figure 1

20. Before adjusting max. brake pressure, connect the pressure gauge to the accumulator block to get a more exact value.

Figure 2

1. Pressure check connection, accumulator block 21. Start the engine. 22. Then repeat the check for max. brake pressure, according to section "Max. brake pressure, checking" , but read off the value on the pressure gauge instead of on the display. 23. Find the pressure limiting valve for max. brake pressure on the central block.

Figure 3

1. Pressure limiting valve for max. brake pressure 24. Loosen the lock nut. NOTE! The engine must be off! 25. Adjust the brake pressure on the pressure limiting valve. Turning the adjusting screw half a turn clockwise increases the pressure by approx. 10 bar (1 MPa/145 psi). 26. Then repeat the check for max. brake pressure, according to section "Max. brake pressure, checking" , but read off the value on the pressure gauge instead of on the display. 27. Restore the machine.

Brake system, bleeding Op nbr 520-037 Total procedure time (hr): 0.30 Plastic hose, inside diameter approx. 6 mm (0.236 in), length approx. 1 m (3 ft) The brake system is divided into two circuits. This means that if only one circuit has been opened (a line has been disconnected, etc.), only that circuit requires bleeding. 1. Check and adjust the oil level in the hydraulic oil tank. 2. Fully depress the brake pedal and block it in that position with a suitable spacer. 3. Start the engine and run it at idling speed.

WARNING

Oil under high pressure! Connect the plastic hose to the bleeder nipple and carefully open the bleeder screw. Close the bleeder screw when oil free from air flows out.

Figure 1

1. 2.

Plastic hose Bleeder screw

5. Stop the engine. Adjust the oil level in the hydraulic oil tank. 6. Test the function.

Brake system, check and adjusting pressure in circuit Op nbr 520-005 Total procedure time (hr): 0.30 Tools: 88830213 Measuring equipment

Output brake pressure, checking 1. Turn the key to position 1. 2. Press and hold in key 8 (service) on the keypad for approx. 4 seconds. When asked if you want to enter Service mode , press SELECT. Information Enter Service mode

Yes

3. Press key 4 (axles ) on the keypad. 4. Start the engine. 5. Press down the brake pedal until it bottoms out. 6. Read off the brake pressure on the display to check the value for max. output brake pressure. Check the value in Brake system, specifications.

Output brake pressure, adjusting 7. If the value is not correct, connect the pressure sensor on the pressure check connection, see figure, to get a more exact value.

Figure 1

1. Adjusting screw for output brake pressure 2. Pressure check connection 8. Check the pressure again, but read off the pressure on the pressure gauge. 9. Break the seal and loosen the lock nut on the adjusting screw, see figure. 10. Increase the pressure by turning the adjusting screw counter-clockwise. 11. Lock the adjusting screw with the lock nut and affix a new seal.

Brake system, checking function, retardation Op nbr 520-002 Total procedure time (hr): 0.20 1. The brake test must be carried out in a place where there is no risk of injuries or damage to personnel or equipment. The ground must be clean and have good friction (dry asphalt or similar). The machine must not be loaded. 2. Press and hold in key 8 on the keypad for approx. 4 seconds. When prompted “Go to Service mode”, press SELECT. Information

Go to Service mode No

Yes

3. Scroll to TEST and press SELECT, choose Brake test and press SELECT, choose On, press SELECT. 4. Engage gear position F and accelerate when the text “Accelerate over 20 km/h” is shown on the information display, brake maximally when the text “Brake to standstill” is shown on the information display. The retardation value is shown on the information display. 5. If the wheels lock and slide on the ground surface, the test has to be repeated. 6. The three latest test values are saved in Brake test log. 7. Min. acceptable retardation value see, Brake system, specifications NOTE! The value according to specifications is to be considered as an absolute minimum value. If a reduced brake function is suspected, continue to check the brake system according to Brake system charging, checking and Brake discs, measuring wear.

Cab extra prefilter cyclone type, replacing Op nbr 173-511 Total procedure time (hr): 0.20 1.

1. 2. 3.

Remove the four bolts and move aside the cover. Change the filter. Reinstall the cover. NOTE! Additional options Can not be combined with the prefilter.

Figure 1 Cab, extra prefilter 1. 2.

Bolt, 4 pcs. Cover

Cab main filter, replacing Op nbr 173-406 Total procedure time (hr): 0.20 1. Turn the fasteners to the side and remove the cover. Remove the main filter and discard it. NOTE! The main filter can be a standard filter, an asbestos filter, or a carbon filter. They are replaced in the same way.

Figure 1

1. 2.

Fasteners , 4 pcs. Cover over main filter

2. Install a new main filter and the casing. Close the cover.

Cab prefilter, replacing Op nbr 173-405 Total procedure time (hr): 0.10 1. Open the side casing. 2. Turn the fasteners to the side and remove the prefilter and discard it.

Figure 1

1. 2.

Prefilter Fasteners , 2 pcs.

3. Install the new prefilter and close the cover.

Carbon dioxide in coolant system, checking Op nbr 260-001 Total procedure time (hr): 0.70 Tools: 9808038 Leak detector Tech Tool Service Tool 88890300 Interface

1. Place the machine in service position. 2. Check the coolant level.

WARNING Risk of scalding and burns when the expansion tank cap (radiator cap) is opened due to high pressure in the cooling system. 3. Open the expansion tank cap, blow out the air in the tank thoroughly by compressed air and close the cap. 4. Warm up the engine, and let the engine run during the entire test.

Preparing the test 5. Dismantle 9808038 Leak detector. Lubricate the O-rings with silicone grease or clean vaseline. 6. Fill both chambers with reaction fluid up to the marked line. 7. Cover the inlet hole at the same time as the carbon dioxide detector is assembled so that no fluid is pressed out. NOTE! The carbon dioxide detector and its fluids must not be exposed to cigarette smoke, exhausts, or similar. 8. Hold the tester inclined to the mouth, exhale and pump 2 to 3 times on the rubber bulb. The liquid shall now change its color to blue-green or green-yellow. NOTE! This test sensitizes the test liquid and shall be performed just before each test. 9. Suck in fresh air using the rubber bulb until the color changes again to dark blue-green.

WARNING Risk of scalding and burns when the expansion tank cap (radiator cap) is opened due to high pressure in the cooling system.

Checking for carbon dioxide in coolant system 10. Open the expansion tank cap and immediately place 9808038 Leak detector over the opening and pump 10–15 times with the rubber bulb to suck in air from the tank. Wait 10–15 seconds to see if the reaction fluid changes color. NOTE! Do not suck in coolant into the carbon dioxide detector. Colour of testing (second chamber) Interpretation Color gradient

liquid Blue CO₂ inconspicuous Starting color [T1]

Green

Yellow

Undefined status

CO₂ conspicuous

Transition color ⁽ᵃ⁾

Ending color

[T1]CO2 inconspicuous If the reaction fluid again changes color, it means that there is carbon dioxide in the cooling system. Do not reuse the used test liquid

after finishing the test process since alkaline impurities may negatively influence the sensitivity. Clean the test chambers with rinsing liquid. Carbon dioxide in the coolant indicates that exhaust is forced into the cooling system. This may be due to leakage by a unit injector sleeve, leaking cylinder head gasket, or cracks in the cylinder head. These defects may also cause low compression. To determine if compression is low, run Tech Tool operation 21006-3 Cylinder compression, test. 11. Install the expansion tank cap. Shut down the engine.

Carbon dioxide in fuel system, check Op nbr 230-001 Total procedure time (hr): 0.70 Tools: 9808038 Leak detector

Carbon dioxide in fuel tank, check with carbon dioxide detector 1. Run the engine until it is reaches operating temperature. 2. Place the machine in service position. 3. Dismantle 9808038 Leak detector. Lubricate the O-rings with silicone grease or clean vaseline. 4. Fill both chambers with reaction fluid up to the indicated line. 5. Cover the inlet hole at the same time as the carbon dioxide tester is assembled so that no fluid is pressed out. NOTE! The carbon dioxide detector and its fluids may not be exposed to cigarette smoke, exhausts, or similar. Do not conduct the test on a machine that has recently been refueled. 6. Rev up the engine several times. 7. Shut off the engine and open the fuel tank cap. Place 9808038 Leak detector over the tank opening and pump 3–5 times on the rubber bulb to draw in air from the tank. Wait 10–15 seconds to see if the reaction fluid changes color. NOTE! Do not draw fuel into the carbon dioxide detector. If the reaction fluid in 9808038 Leak detector changes color, this indicates that there is carbon dioxide in the tank. Very small quantities of carbon dioxide are often present in the machine systems, that is why the measurement should be repeated if the first measurement generates a reaction. 8. Draw fresh air into 9808038 Leak detector by pumping a few times on the bulb. Pump until the reaction fluid has returned to its original color. 9. Ventilate the air above the filler hole to the tank and repeat the test. NOTE! Do not blow with exhaled air as it contains carbon dioxide. 10. Install the fuel tank cap. 11. Restore the machine.

CCM, replacing Op nbr 300-077 Total procedure time (hr): 0.60 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

1. Set air recirculation to maximum, to get better access to connector. 2. Place the machine in service position 1, see Service position. Turn master switch to the ON position. 3. Remove the right wall cover.

Figure 1 Right wall cover 4. Remove the black air duct.

Figure 2 CCM cover

Figure 3 CCM location 5. Connect Tech Tool and perform the operation 17092-3 Replace hardware to see if it is possible to read out customer parameter settings. (If there is no network connection at the machine, perform operation 17093-3 Program with stored software.) 6. Turn master switch to the OFF position. 7. Change CCM. 8. Turn master switch to the ON position. 9. Connect Tech Tool and finalize the operation 17092-3. (If there is no network connection at the machine, perform operation 17093-3 Program with stored software.) 10. Unplug the Tech Tool connector from the CCM. 11. Start the machine and check that no error messages appear. 12. Restore the machine to operating condition.

Climate unit, installing Op nbr 870-013 Total procedure time (hr): 1.25

Installing 1. Install the AC-system in the machine. Connect the coolant hoses and tighten down the heat valve. Remove the hose pliers and check that are no leaks. 2. Plug in the connectors MO8701 for fan motor and temperature sensor SE8702 for incoming air. 3. Tighten down the climate unit.

Figure 1

Bolts

4. Install the evaporator, the bolts for the AC-hoses' rubber bushing, and the drain hoses for the condensation water. Plug in connector SE8709.

Figure 2

1. 2. 3.

Drain hoses Bolt Connector SE8709

5. Install the plate on the evaporator.

Figure 3

Plate

6. Install the CCM, connect the coolant valve, and install new cable ties.

Figure 4

1. 2. 3.

Cable tie CCM Coolant valve

7. Plug in connector SE8708 for the air channel's temperature sensor. Install the ventilation channel.

Figure 5

1. 2.

Connector SE8708 Ventilation channel

8. Reinstall the panels beside the seat in the cab.

Figure 6

Panels

9. Reinstall the panel behind the seat in the cab.

Figure 7

Panel

10. Plug in connector MO8703 for the air mixing damper's motor. Install the filter holder and the retaining strap for the cover with one of the bolts for the filter holder.

Figure 8

1. 2. 3.

Filter holder Connector MO8703 Retaining strap

11. Test-run the machine and check the function of the cover for the damper motor, and make sure that there are no leaks.

Figure 9

Cover

12. Reinstall the filter and filter casing. Turn back the plastic fasteners.

Figure 10

1. 2. 3.

Plastic fastener Filter Filter casing

13. Close the cover for the AC-system and check that the drain hoses are not trapped.

Figure 11

Cover

14. Restore the machine and test-run it.

Climate unit, removing Op nbr 870-012 Total procedure time (hr): 1.00 1. Place the machine in service position 1, see Service position. 2. Open the cover for the AC-system (air conditioning).

Figure 1

Cover

3. Turn the plastic fasteners, remove the filter and the filter casing.

Figure 2

1. 2. 3.

Plastic fastener Filter Filter casing

4. Remove the filter holder and unplug the connector MO8703 for the air mixing damper's motor.

Figure 3

1. 2.

Filter holder Connector MO8703

5. Remove the panel behind the seat in the cab.

Figure 4

Panel

6. Remove the panels beside the seat in the cab.

Figure 5

Panels

7. Remove the ventilation channel and unplug the connector SE8708 for the air channel's temperature sensor.

Figure 6

1. 2.

Connector SE8708 Ventilation channel

8. Cut the cable ties, loosen the coolant valve, and remove the CCM.

Figure 7

1. 2. 3.

Cable tie CCM Coolant valve

9. Remove the plate on the evaporator.

Figure 8

Plate

10. Remove the bolt for the AC-hoses' rubber bushing. Remove the drain hoses for the condensation water. Unplug connector SE8709.

Figure 9

1. 2. 3.

Drain hoses Bolt Connector SE8709

11. Swing out the evaporator and move it aside.

Figure 10 Evaporator 12. Remove the bolts for the climate unit.

Figure 11

Bolts

13. Unplug the connectors MO8701 for fan motor and temperature sensor SE8702 for incoming air.

Figure 12

1. 2.

Connector SE8702 Connector MO8701

14. Clamp off incoming and outgoing coolant flow with hose pliers.

Figure 13 Hose pliers 15. Pull out the climate unit slightly and disconnect the lower coolant hose located on the heater unit.

Figure 14

Coolant hose

16. Disconnect the coolant hose by the heat valve.

Figure 15

Coolant hose

17. Temporarily connect incoming and outgoing coolant hose with the heat valve to avoid coolant spills.

Figure 16

Coolant hoses

18. Remove the climate unit from the machine.

Comfort drive control (CDC), angle sensor, changing Op nbr 660-006 Total procedure time (hr): 1.50 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

This operation also includes required tools and times for applicable parts of the following operations:  

Service position 1 Lever steering (CDC), functional check

NOTE! If the angle sensor has been removed, loosened or in any way moved from its position, the function must be calibrated even if the angle sensor is not replaced.

Removing 1. Place the machine in service position 1, see Service position. 2. Remove the mat and the front floor plate in the cab. 3. Remove the guard over the angle sensor

Figure 1

14. Flange bolt 15. Guard 4. Remove the bolt from the clamp that holds the cable harness. Remove the cable harness from the angle sensor. Remove the sensor.

Figure 2

1. Bolt 2. Spring nut 3. Clamp 4. Cable harness 5. Sensor

NOTE! Check that the carrier is intact and that the angle sensor's pin cannot move in the carrier.

Installing 5. Install the sensor. Assemble the cable harness with the angle sensor and install the bolt on the clamp that holds the cable harness.

Figure 3

1. Bolt 2. Spring nut 3. Clamp 4. Cable harness 5. Sensor NOTE! Check that the carrier is intact and that the angle sensor's pin cannot move in the carrier.

6. Install the guard over the angle sensor.

Figure 4

14. Bolt 15. Guard 7. Install the front floor plate and mat in the cab. 8. Restore the machine. 9. Calibrate with Tech Tool Service tools according to operation number 64187-3 End position lever steering right/left, calibration. 10. Test-run the machine. Check that there are no error codes. Check the function of the lever steering (Comfort Drive Control) according to Lever steering (CDC), functional check.

Comfort drive control (CDC), solenoid valve, changing Op nbr 660-007 Total procedure time (hr): NaN Tools: 14360000 Vacuum pump / 24V Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

This operation also includes required tools and times for applicable parts of the following operations:   

Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Lever steering (CDC), functional check Operator's seat, securing

There are two solenoid valves for Comfort Drive Control (lever steering), PWM6601A and PWM6602B. The method for replacing solenoid valve is the same regardless of which solenoid valve is to be replaced.

Removing 1. Lock the frame joint with the frame joint lock. Place blocks in front of and behind the wheels. See also Safety when working on hydraulic systems.

Figure 1

2. Remove the floor mat. 3. Fold the operator's seat forward, see Operator's seat, securing. 4. Remove the rear floor plate. 5. Connect the vacuum pump, see Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump.

WARNING Oil under high pressure! 6. Unplug the connector for the solenoid valve. Remove the bolts that hold the solenoid valve and remove the solenoid valve.

Figure 2

1. 2.

PWM6601A PWM6602B

Installing 7. Lubricate the O-rings on the solenoid valve with oil. Install the solenoid valve together with the attaching bolts. Plug in the connector. 8. Remove the vacuum pump, see Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump. 9. Install the rear floor plate. 10. Fold back the operator's seat, see Operator's seat, securing. 11. Install the floor mat. 12. Restore the machine. 13. Calibrate Comfort Drive Control (CDC, lever steering) with Tech Tool Service Tool according to operation number 64186-3, Comfort Drive Control, complete calibration. NOTE! Before calibration, even a small lever deflection can result in the machine steering with full speed. 14. Test-run the machine. Check that there are no error codes. Check the function of Comfort Drive Control according to Lever steering (CDC), functional check.

Comfort Drive Control, servo pressure, checking Op nbr 660-012 Total procedure time (hr): 0.40 Tools: 936446 Testing nipple 88830213 Measuring equipment

1. Block the wheels. Lock the frame joint with the frame joint lock. 2. Remove the plate on the left side of the machine under the cab. 3. Remove the plug from the PS-port on the control valve for CDC, and install 936446 Testing nipple.

Figure 1

1. 2.

PS-port Strainer 4. Connect 88830213 Measuring equipment. 5. Start the engine and activate Comfort Drive Control (lever steering). Steer against end-position and check that the pressure corresponds to Control valve, lever steering (CDC), specifications. Note that the pressure is not adjustable. If the pressure is too low, check that the pressure limiter and strainer are not clogged or defective. 6. Remove the measuring equipment. Reinstall the plug in the PS-port. 7. Install the plate under the cab. 8. Restore the machine.

Compression test Op nbr 210-002 Total procedure time (hr): 4.00 Tools: 9988539 Pressure gauge 88800070 Spanner 88830205 Adapter 88830205 Adapter 88830205 Adapter 88830205 Adapter 88830205 Adapter 88830205 Adapter 88830206 Counterhold Tech Tool Service Tool 88890300 Interface 885812 Timing tool 88830207 Rotation tool 9996400 Impact puller 9998007 Adapter

This operation also includes required tools and times for applicable parts of the following operations:      

Valve cover, removing High pressure fuel pipes, replacing Injectors, replacing all Valves, adjusting Valve cover, installing Fuel system, bleeding

WARNING Make sure that high-pressure fuel cannot come into contact with unprotected parts of the body when working with injection equipment.

NOTICE Maintain greatest possible cleanliness when working on the fuel system.

NOTICE Plug all pipes, hoses and connections when removing. 1. Place the machine in service position 1, see Service position. 2. NOTE! The engine must cool down for approx. 30 minutes and the oil temperature must not exceed 80 °C (176 °F). Relieve the high fuel pressure and remove the high pressure fuel pipes according to High pressure fuel pipes, replacing. 3. Remove the valve cover according to Valve cover, removing. 4. Remove the injectors according to Injectors, replacing all. 5. Disconnect the feed line. Attach a ø 10 mm (0.4 in.) hose to the feed line for circulating the fuel to the tank.

Figure 1

1. 2.

Feed line Fuel pump

Figure 2

Hose for fuel circulating

6. Check that the valve clearances are correct, adjust if needed, see: Valves, adjusting. 7. Check the compression ratio as following:    

Install 88830205 Adapter in all cylinders. Install 9988539 Pressure gauge on one Adapter. Crank the engine with the starter motor for 5–10 seconds and note the compression pressure. Repeat the procedure for all the other cylinders.

NOTE! The difference in compression pressure should not exceed 15%.

Figure 3

88830205 Adapter 9988539 Pressure gauge 8. Remove the compression test equipment and connect the feed line. 9. Install the injectors according to: Injectors, replacing all. 10. Install the valve cover according to Valve cover, installing. 11. Replace the high pressure pipes according to: High pressure fuel pipes, replacing 12. Bleed the fuel system, see: Fuel system, bleeding

Coolant freezing point, checking Op nbr 173-311 Total procedure time (hr): 0.10 Tools: 88890105 Refractometer

WARNING Open the expansion tank cap slowly and carefully. The cooling system operates at high pressure and hot coolant may rush out and cause severe burns. 1. Remove the cap from the expansion tank.

Figure 1

Cap, expansion tank

2. Check the freezing protection with 88890105 Refractometer Open the cover on the refractometer and place a few drops of the coolant on the glass surface. Close the cover and read off the value against a strong light. Read off the value on the ethylene scale. The coolant should be taken from the fill point by the expansion tank.

Figure 2

88890105 Refractometer

3. The machine is delivered with a coolant mixture of 40% glycol and 60% water for optimal cooling and corrosion properties. Therefore, always fill with the same coolant mixture regardless of outdoor temperature conditions. See: Recommended lubricants 4. Check the coolant level at the same time. The coolant level should be between Max. and Min. 5. Install the cap on the expansion tank.

Coolant level, checking Op nbr 173-357 Total procedure time (hr): 0.10

WARNING Risk of burns! Use protective work gloves. 1. The level should be between Max. and Min. on the expansion tank. If coolant needs to be filled, do not open the cap when the coolant is warm. First let the fluid cool.

WARNING Open the expansion tank cap slowly and carefully. The cooling system operates at high pressure and hot coolant may rush out and cause severe burns.

Figure 1

1. 2. 3.

Fill point Max. – Min.

Coolant pump, replacing Op nbr 262-002 Total procedure time (hr): 1.00 This operation also includes required tools and times for applicable parts of the following operations:  

Service position Coolant, changing 1. Place the machine in service position 1, see Service position. 2. Drain the coolant, see Coolant, changing. 3. Remove the cover.

Figure 1

Cover

4. Disconnect the fuel pipe.

Figure 2

1. 2. 3. 4.

Alternator belt Belt pulley Fuel pipe Belt tensioner

5. Loosen the belt pulley bolts. 6. Lock the belt tensioner with a tool and disconnect the alternator belt from the belt pulley.

7. Remove the belt pulley. 8. Remove the bolts from the coolant pump.

Figure 3 Attaching bolts 9. Install two M6 bolts on the pump. Tighten the bolts crosswise until the coolant pump comes loose. Remove the coolant pump.

Figure 4

Bolts for removal

10. Install the new coolant pump. Tighten the bolts crosswise. 11. Install the belt pulley. 12. Install the alternator belt and loosen the belt tensioner. 13. Tighten the belt pulley bolts. 14. Connect the fuel pipe. 15. Install the cover. 16. Fill coolant, see Coolant, changing.

Coolant valve, replacing Op nbr 254-119 Total procedure time (hr): 0.80 1. Place the machine in service position 1, see Service position 1. 2. Remove the left plastic cover. 3. Clamp hose pliers on the coolant hoses. Remove the coolant valve bracket. Remove the coolant hoses and unplug the connector from the coolant valve. Remove the coolant valve.

Figure 1

Figure 2 Removal of coolant hoses 4. Install the new coolant valve on the bracket. Connect the coolant hoses. Plug in the connector. Install the coolant valve. 5. Install the plastic cover.

Coolant, changing Op nbr 173-457 Total procedure time (hr): 0.40

WARNING Open the expansion tank cap slowly and carefully. The cooling system operates at high pressure and hot coolant may rush out and cause severe burns. Draining 1. Remove the cap from the expansion tank.

Figure 1

1. 2. 3.

Coolant, fill point Max. – Min.

2. Take out the drain hose, which is located in the toolbox. Place the end of the hose in a suitable container, remove the protective cap from the drain nipple, and connect the hose. Coolant volume, see: Engine, fill quantities NOTE! Handle the coolant in an environment-friendly manner.

Figure 2

Drain point

3. When the coolant is drained; Remove the drain hose and install the protective cap. Filling 4. Fill the cooling system to Max. level in the expansion tank and install the cap on the expansion tank. 5. Set the heat control to Max. heat and warm up the engine. 6. Turn off the engine and top up so that the cooling system is completely filled and bled free from air. Volume: see Engine, fill quantities NOTE! Use genuine Volvo coolant.

Coolers, cleaning Op nbr 173-373 Total procedure time (hr): 0.20 1. Remove the lock pin and secure the frame with the condenser and hydraulic oil cooler in open position.

Figure 1

1. 2.

Strap Open cooler

2. Open the fan grill. Blow clean the coolers with compressed air. NOTE! The radiator/cooler core/fins may be damaged if handled carelessly.

Figure 2 V1148130 1.

Fan grill

3. Install the fan grill. Remove the strap and install the lock pin.

Cooling system, pressure control Op nbr 260-003 Total procedure time (hr): 0.60 Tools: 88830296 Test unit

1. Place the machine in service position, see Service position. 2. Connect the pressure gauge to the expansion tank as shown in the figure.

Figure 1

88830296 Test unit

3. Pump approx. 200 pump strokes until the pressure reaches approx. 1 bar (14.5 psi). 4. Check the system for leaks. 5. Release the pressure. 6. Warm up the machine. NOTE! Leave the gauge on while warming up. 7. Pump until the pressure reaches approx. 1 bar (14.5 psi). 8. Check the system for leaks. 9. Restore the machine.

Cooling unit, leak detection Op nbr 874-009 Total procedure time (hr): 0.50 Pressure test equipment

1. Connect the blue hose from the pressure test equipment to the machine's low-pressure connection. 2. Open the valve on the pressure test equipment and fill the system with nitrogen gas to 5 bar (0.5 MPa, 72 psi). Let the pressure act for 5 minutes.

Figure 1 Pressure test equipment 3. Fill the system with nitrogen gas to 10 bar (1 MPa, 145 psi). Let the pressure act for 10 minutes. If the pressure drops, find the leak using leak detection spray. 4. Drain the system of nitrogen gas slowly, so that the compressor oil remains in the system.

Counterweight, fitting Op nbr 716-002 Total procedure time (hr): 1.25 Tools: Swivelling lifting eyes M16, L=134 mm (5.28 in), 8 pcs. Spacer 11400890, 8 pcs., and Nut M20, 18 mm, 8 pcs., or equivalent Sling, 3 m, 3 pcs. Sling, 1 m, 5 pcs. Ratchet block 750 kg (1653 lbs) Shackle, 4 pcs. 1. Install swivelling lifting eyes M16 with bolt length 134 mm (5.28 in) and a thread length of at least 50 mm (1.97 in), as well as a spacer 55 mm and nut M20, or equivalent, against the counterweight. Connect the counterweight with sling and ratchet block, see Fig. 1. The ratchet block shall be connected with sling to the towing pin. See Fig. 2.

Figure 1

1. 2. 3. 4. 5.

Sling, 1 m (3.3 ft) Sling, 3 m (10 ft) Shackle, 4 pcs. Ratchet block Sling, 1 m (3.3 ft)

Figure 2

1. 2.

Sling connected to ratchet block Towing pin

2. Install the counterweight on the machine with the four bolts. Torque-tighten the bolts. See: Counterweight, tightening torques Weight, counterweight: 730 kg (1,609 lbs) for L60G 1,330 kg (2,932 lbs) for L70G 2,400 kg (5,291 lbs) for L90G 3. Remove the sling, ratchet block, and the lifting eyes. 4. Install the tail lights and connect the electric connections.

Figure 3

Tail light, 2 pcs.

5. Install the protective plugs (optional equipment).

Figure 4

Protective plugs, 4 pcs.

6. Start the machine and check that direction indicators, brake lights, and tail lights work.

Counterweight, removing Op nbr 716-001 Total procedure time (hr): 1.50 Tools: Swivelling lifting eyes M16, L=134 mm (5.28 in), 8 pcs. Spacer 11400890, 8 pcs., and Nut M20, 18 mm, 8 pcs., or equivalent Sling, 3 m, 3 pcs. Sling, 1 m, 5 pcs. Ratchet block 750 kg (1653 lbs) Shackle, 4 pcs.

1. Remove the protective plugs from the eight holes for the grill guard (optional equipment) on the counterweight. Clean the threads with a thread tap M16 from dirt and rust, and lube them with oil.

Figure 1

Protective plugs

2. Install swivelling lifting eyes M16 with bolt length 134 mm (5.28 in) and a thread length of at least 50 mm (1.97 in), as well as a spacer 55 mm and nut M20, or equivalent, against the counterweight. Connect sling and ratchet block to a lifting device, see Fig. 2. The ratchet block shall be connected with sling to the towing pin, see Fig. 3.

Figure 2

1. 2. 3. 4. 5.

Sling, 1 m (3.3 ft) Sling, 3 m (10 ft) Shackle Ratchet block Sling, 1 m (3.3 ft)

Figure 3

1. 2.

Sling connected to ratchet block Towing pin

3. Remove the tail lights. Mark the electric connections and disconnect them.

Figure 4

Tail light

4. Remove the counterweight. Weight: approx. 730 kg (1,609 lbs) for L60G approx. 1,330 kg (2,932 lbs) for L70G approx. 2,400 kg (5,291 lbs) for L90G

Diesel oxidation catalyst, replacing Op nbr 254-060 Total procedure time (hr): 3.50 Tools: 88890300 Interface Tech Tool Service Tool 88890305 Cable 88890253 Cable 88830214 Fixture

1. Place the machine in service position 1, see Service position 2. Remove the dosing injector. Disconnect the sensor pipes and sensor from the mixing tube. Remove the V-clamp from the mixing tube and remove the bolts from the mixing tube flange. Remove the mixing tube.

Figure 1

1. 2. 3. 4.

Dosing injector Exhaust gas pressure sensor Exhaust gas temperature sensor NOx sensor

3. Disconnect the sensors and sensor pipes from the muffler. Remove the attaching bolts (4 pcs.) for the bracket and remove the bolt at the exhaust pipe. Remove the bracket and place it on the right fender.

Figure 2

1. 2. 3. 4. 5.

DPF differential pressure sensor Attaching bolts Exhaust gas temperature sensor DPF differential pressure sensor Exhaust gas temperature sensor

4. Mark the position of the exhaust elbow, diesel oxidation catalyst (DOC), diesel particulate filter (DPF), end cover and mounting clamps.

Figure 3

1. 2. 3. 4.

Exhaust elbow Diesel oxidation catalyst (DOC) Diesel particulate filter (DPF) End cover

5. Remove the exhaust elbow. 6. Remove the attaching bolts and lift up the muffler. Attach the bolts to secure the muffler.

Figure 4

Bolts

7. Open the mounting clamps. Connect a lifting device as shown and remove the muffler. Weight: approx 21 kg (46 lb)

Figure 5

Lifting eye

8. Place the muffler on a work bench. 9. Remove the V-clamp. Remove the DOC. 10. Check the DPF and the end cover for wear or damage. Remove all soot and particles. NOTE! Take appropriate environmental action. 11. Check for damage on connections, pipes- and contact surfaces.

Figure 6

1. 2. 3. 4. 5.

Bolts, mixing tube flange Mounting clamp Bolts, mounting clamp V-clamp V-clamp, mixing tube

Installing 12. Clean the contact faces on the new clamp, filter and DOC with a cleaning agent. Place a new gasket on the DOC flange. Install the filter together with the end cover. Make sure that the holes for the lifting eyes are lined according to the markings made earlier. Install a new V-clamp and tighten it lightly. Tap lightly with a plastic hammer on the clamp and torque-tighten according to Inlet and exhaust system, tightening torques. 13. Install the muffler according to earlier markings. Do not tighten the mounting clamps. Weightapprox. 21 kg ( 43 lb) 14. Install the mixing tube loosely, to set the position of the muffler. Make sure that the flanges are aligned. Make sure that the muffler is installed according to markings and torque-tighten the mounting clamps according to Inlet and exhaust system, tightening torques. 15. Install the exhaust elbow. Torque-tighten according to Inlet and exhaust system, tightening torques 16. Remove the mixing tube. Install the bracket. NOTE! Make sure you avoid building in tensions in the joints. 17. Install the pipes and sensors. Torque-tighten according to Inlet and exhaust system, tightening torques.

Strap the cables. NOTE! Torque-tightening requires slotted sockets, 17 mm and 22 mm. 18. Install the mixing tube. Torque-tighten the attaching bolts and v-clamp according toInlet and exhaust system, tightening torques . 19. Install the sensor pipes and sensor. Torque-tighten according to Inlet and exhaust system, tightening torques. 20. NOTE! Make sure that the heat shield is installed correctly. Install the dosing injector. Torque-tighten according to Inlet and exhaust system, tightening torques.

Figure 7

21. Run Tech Tool operation 25474-3 Exhaust aftertreatment system, reset to reset the ageing value. 22. Restore the machine.

Diesel particulate filter, check and clean Op nbr 254-001 Total procedure time (hr): 3.50 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

NOTE! Maintain cleanliness so that dirt doesn't enter the system. NOTE! Plug all pipes, hoses and connections when removing. 1. Place the machine in service position 1, see Service position 2. Remove the dosing injector. Disconnect the sensor pipes and sensor from the mixing tube. Remove the V-clamp from the mixing tube and remove the bolts from the mixing tube flange. Remove the mixing tube.

Figure 1

1. 2. 3. 4.

Dosing injector Exhaust gas pressure sensor Exhaust gas temperature sensor NOx sensor

Figure 2

1. 2. 3. 4. 5.

DPF differential pressure sensor Attaching bolts Exhaust gas temperature sensor DPF differential pressure sensor Exhaust gas temperature sensor

4. Mark the position of the exhaust elbow, diesel oxidation catalyst (DOC), diesel particulate filter (DPF), end cover and mounting clamps.

Figure 3

1. 2. 3. 4.

Exhaust elbow Diesel oxidation catalyst (DOC) Diesel particulate filter (DPF) End cover

5. Remove the exhaust elbow. 6. Remove the attaching bolts and lift up the muffler. Attach the bolts to secure the muffler.

Figure 4

Bolts

7. Open the mounting clamps. Connect a lifting device as shown and remove the muffler. Weight: approx 21 kg (46 lb)

Figure 5

Lifting eye

8. Place the muffler on a work bench. 9. Remove the V-clamps. Remove the filter. 10. Check the DOC and the end cover for wear or damage. Remove all soot and particles. NOTE! Take appropriate environmental action. 11. Remove gasket remains from the dirty filter and clean according to Volvo CE core handling instructions. Place the filter in the protective bag supplied with the new filter. Follow Volvo Core handling instructions. NOTE! Handle the filter carefully so that it is not damaged. 12. Check for damage on connections, pipes- and contact surfaces.

Figure 6

1. 2. 3. 4. 5.

Bolts, mixing tube flange Mounting clamp Bolts, mounting clamp V-clamp V-clamp, mixing tube

Installing 13. Clean the contact faces on the new clamps, filter, and DOC with a cleaning agent. Place a new gasket on the DOC flange. Install the filter. Make sure that the holes for the lifting eyes are lined up with the markings made earlier. Install a new V-clamp and tighten it lightly. Tap lightly with a plastic hammer on the clamp and torque-tighten according to Inlet and exhaust system, tightening torques. Install the end cover in the same way. NOTE! Do not torque-tighten the clamp for the end cover. 14. Install the muffler according to earlier markings. Do not tighten the mounting clamps. Weightapprox. 21 kg ( 43 lb) 15. Install the mixing tube loosely, to set the position of the muffler. Make sure that the flanges are aligned. Make sure that the muffler is installed according to markings and torque-tighten the mounting clamps according to Inlet and exhaust system, tightening torques. 16. Torque-tighten the end cover v-clamp according to Inlet and exhaust system, tightening torques. 17. Install the exhaust elbow. Torque-tighten according to Inlet and exhaust system, tightening torques.

18. Remove the mixing tube. Install the bracket. NOTE! Make sure you avoid building in tensions in the joints. 19. Install the pipes and sensors. Torque-tighten according to Inlet and exhaust system, tightening torques. Strap the cables. NOTE! Torque-tightening requires slotted sockets, 17 mm and 22 mm. 20. Install the mixing tube. Torque-tighten the attaching bolts and v-clamp according to Inlet and exhaust system, tightening torques. 21. Install the sensor pipes and sensor. Torque-tighten according to Inlet and exhaust system, tightening torques. 22. Install the dosing injector. Torque-tighten according to Inlet and exhaust system, tightening torques. 23. To reset the soot and ash load, run TechTool operation 25474-3 Exhaust aftertreatment system, reset.

Diesel particulate filter, checking and cleaning Op nbr 173-319 Total procedure time (hr): 3.50 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

NOTE! Maintain cleanliness so that dirt doesn't enter the system. NOTE! Plug all pipes, hoses and connections when removing. 1. Remove the dosing injector. Disconnect the sensor pipes and sensor from the mixing tube. Remove the V-clamp from the mixing tube and remove the bolts from the mixing tube flange. Remove the mixing tube.

Figure 1

1. 2. 3. 4.

Dosing injector Exhaust gas pressure sensor Exhaust gas temperature sensor NOx sensor

2. Disconnect the sensors and sensor pipes from the muffler. Remove the attaching bolts (4 pcs.) for the bracket and remove the bolt at the exhaust pipe. Remove the bracket and place it on the right fender.

Figure 2

1. 2. 3. 4. 5.

DPF differential pressure sensor Attaching bolts Exhaust gas temperature sensor DPF differential pressure sensor Exhaust gas temperature sensor

3. Mark the position of the exhaust elbow, diesel oxidation catalyst (DOC), diesel particulate filter (DPF), end cover and mounting clamps.

Figure 3

1. 2. 3. 4.

Exhaust elbow Diesel oxidation catalyst (DOC) Diesel particulate filter (DPF) End cover

4. Remove the exhaust elbow. 5. Remove the attaching bolts and lift up the muffler. Attach the bolts to secure the muffler.

Figure 4

Bolts

6. Open the mounting clamps. Connect a lifting device as shown and remove the muffler. Weight: approx 21 kg (46 lb)

Figure 5

Lifting eye

7. Place the muffler on a work bench. 8. Remove the V-clamps. Remove the filter. 9. Check the DOC and the end cover for wear or damage. Remove all soot and particles. NOTE! Take appropriate environmental action. 10. Remove gasket remains from the dirty filter and clean according to Volvo CE core handling instructions. Place the filter in the protective bag supplied with the new filter. Follow Volvo Core handling instructions. NOTE! Handle the filter carefully so that it is not damaged. 11. Check for damage on connections, pipes- and contact surfaces.

Figure 6

1. 2. 3. 4. 5.

Bolts, mixing tube flange Mounting clamp Bolts, mounting clamp V-clamp V-clamp, mixing tube

Installing 12. Clean the contact faces on the new clamps, filter, and DOC with a cleaning agent. Place a new gasket on the DOC flange. Install the filter. Make sure that the holes for the lifting eyes are lined up with the markings made earlier. Install a new V-clamp and tighten it lightly. Tap lightly with a plastic hammer on the clamp and torque-tighten according to Inlet and exhaust system, tightening torques. Install the end cover in the same way. NOTE! Do not torque-tighten the clamp for the end cover. 13. Install the muffler according to earlier markings. Do not tighten the mounting clamps. Weightapprox. 21 kg ( 43 lb) 14. Install the mixing tube loosely, to set the position of the muffler. Make sure that the flanges are aligned. Make sure that the muffler is installed according to markings and torque-tighten the mounting clamps according to Inlet and exhaust system, tightening torques. 15. Torque-tighten the end cover v-clamp according to Inlet and exhaust system, tightening torques. 16. Install the exhaust elbow. Torque-tighten according to Inlet and exhaust system, tightening torques.

17. Remove the mixing tube. Install the bracket. NOTE! Make sure you avoid building in tensions in the joints. 18. Install the pipes and sensors. Torque-tighten according to Inlet and exhaust system, tightening torques. Strap the cables. NOTE! Torque-tightening requires slotted sockets, 17 mm and 22 mm. 19. Install the mixing tube. Torque-tighten the attaching bolts and v-clamp according to Inlet and exhaust system, tightening torques. 20. Install the sensor pipes and sensor. Torque-tighten according to Inlet and exhaust system, tightening torques. 21. Install the dosing injector. Torque-tighten according to Inlet and exhaust system, tightening torques. 22. To reset the soot and ash load, run TechTool operation 25474-3 Exhaust aftertreatment system, reset.

Diesel particulate filter, regenerating Op nbr 173-394 Total procedure time (hr): 1.25

WARNING Risk of burns. Engine and exhaust system components get very hot and can cause severe burns. Avoid contact with engine compartment covers, engine components and exhaust system until the engine is cooled down. 1. Warm up the engine to working temperature.

This symbol should be visible in the display panel. 2. Park the machine in a fireproof area (outdoors). Keep the engine running during the whole regeneration. 3. Apply the parking brake. Keep it applied during the whole regeneration. 4. Start the regeneration with the key pad.

This symbol is visible in the display panel during the regeneration. NOTE! If the regeneration isn’t performed within the service interval it may only be possible to start the regeneration by using Tech Tool operation 25920-3 Exhaust aftertreatment system service regeneration.

Differential lock, adjusting Op nbr 468-051 Total procedure time (hr): 0.70 Tools: 9990008 Measuring equipment 9993831 Support 11666013 Pump 11668007 Standard Jack Single 11668007 Standard Jack Single

Multimeter The differential lock is located on the front axle's left side. 1. Place the machine in service position 2, see Service position.

2. Figure 1

11668007 Standard Jack Single, 2 pcs.

Place two jacks under the jacking points in the front frame and raise the front axle so that both front wheels are off the ground and can rotate freely. The wheels should rotate in opposite directions.

3. Figure 2

1. 2.

Differential lock Lock nut for sensor

3. 4.

Sensor SE4608 Brace

Remove the brace. Unplug the connector for the sensor. Loosen the sensor's lock nut.

4. Figure 3

1. 2. 3. 4.

Multimeter 9990008 Measuring equipment Sensor Lock nut

    

Connect 9990008 Measuring equipment, the multimeter, and set it to ohm and sound. Turn in the sensor until it closes the power circuit, the multimeter generates a sound. Turn out the sensor 1/2 — 3/4 turn. Seal with sealant, e.g., Loctite 510 or silicone rubber RTV 5242. Tighten the lock nut without changing the setting. Tightening torque for differential lock switch, see: Front and rear axles, tightening torque

5. Plug in the connector and install the protection. 6. Install the brace.

7. Figure 4 Check the function.    

Check that there are no error codes. Turn on the main electric power with the battery disconnector. Start the machine. Activate the foot switch. The symbol for differential lock is shown on the instrument panel.

8. Lower the machine and remove the jacks.

Differential lock, function check Op nbr 468-006 Total procedure time (hr): 0.20 1. Run the machine straight ahead. Press down the foot switch for the differential lock and check that the symbol for differential lock is shown on the display. 2. Turn sharply with the differential lock engaged. Both wheels should now rotate at the same speed. The machine moves slowly. 3. Turn sharply without differential lock. Now the wheels should rotate at different speeds. When turning left, the left wheel rotates slower than the right. 4. Alternative method for checking, see relevant steps in Differential lock, adjusting.

Door lock cylinder, replacing Op nbr 834-013 Total procedure time (hr): 0.30

Removing 1. Remove the panel from the inside of the door.

Figure 1

Panel

2. Disconnect the wire from the lock control.

Figure 2

Wire for door lock

3. Remove the plate on the inside of the door.

Figure 3

Plate

4. Remove the handle. Remove the nut. Remove the lock cylinder.

Figure 4

1. 2. 3.

Nut Lock cylinder Handle

Installing 5. Install the new lock cylinder and assemble the handle.

Figure 5

1. 2. 3.

Nut Lock cylinder Handle

6. Reinstall the handle in the door and the plate with the wire.

Figure 6

Plate

7. Hook the wire on the lock control.

Figure 7

Wire for door lock

8. Close and open the door a few times to make sure that the lock device works. Adjust fore-aft with the handle as needed. 9. Reinstall the panel on the inside of the door.

Figure 8

Panel

Drive axle oil, changing Op nbr 173-452 Total procedure time (hr): 0.70 Front axle, draining

WARNING Risk of burns! Hot liquids and machine parts can cause burns. Allow the machine to cool before beginning any service. 1. Place a collection container by the final drive (differential carrier assembly) and by each drain point by the hubs. Place Vshaped metal plates or similar that can lead the oil from the hubs into the collection containers. Remove the plugs, clean and check for any damage. Change the O-rings as needed. Oil volume, see: Front and rear axles, volume NOTE! Handle the waste oil in an environment-friendly manner.

Figure 1

Drain plug, axle and hub

Rear axle, draining

WARNING Risk of burns! Hot liquids and machine parts can cause burns. Allow the machine to cool before beginning any service. 2. Place a collection container by the final drive (differential carrier assembly) and by each drain point by the hubs. Place Vshaped metal plates or similar that can lead the oil from the hubs into the collection containers. Remove the plugs. All 4 for smoother draining! Clean and check for any damage. Change the O-rings as needed. Oil volume, see: Front and rear axles, volume NOTE! Handle the waste oil in an environment-friendly manner.

Figure 2

Drain plug, axle and hub

Front axle, filling 3. Check the O-ring on the drain plugs. Install the plugs for draining. Fill oil up to the edge by the level plug. Oil volume, see: Front and rear axles, volume

Figure 3

Level plug and fill point

Rear axle, filling 4. Check the O-ring on the drain plugs. Install the plugs for draining. Fill oil up to the edge by the level plug. Volume, see: Front and rear axles, volume

Figure 4

Level plug and fill point

E1706

Figure 1

E1711 E1711

Figure 1 E1711

E-2001

Figure 1

E-2005

Figure 1 E-tool 2005 1. 2. 3.

Coupling nut 931206 Test nipple 11054368 Thread R1/4" Nipple 929315

E-2014

Figure 1

E-2015

Figure 1

E-2017

Figure 1

ECM (Engine control module), replacing non-programmed Op nbr 200-067 Total procedure time (hr): 0.90 Tools: Tech Tool Service Tool 88890300 Interface 88890305 Cable 88890253 Cable

1. Place the machine in service position 1, see Service position. 2. If you have access to a connection to the central system: Connect Tech Tool and start operation 17092-3 Replace hardware. If you do not have a connection to the central system: Connect Tech Tool and start operation 17093-3 Program with stored software 3. Open the engine hood. 4. Turn off the voltage with the battery disconnector.

Figure 1

1. 2.

ECM ACM 5. Unplug the connectors from the ECM. 6. Change the ECM. 7. Plug in the connectors for the ECM. 8. Close the engine hood. 9. Turn on the voltage with the battery disconnector.

10. Finish the Tech Tool operation. 11. Start the machine and check that there are no error messages. 12. Restore the machine.

ECM (Engine control module), replacing non-programmed Op nbr 200-067 Total procedure time (hr): 0.90 Tools: Tech Tool Service Tool 88890300 Interface 88890305 Cable 88890253 Cable

Figure 1

1. 2.

ECM ACM 5. Unplug the connectors from the ECM. 6. Change the ECM. 7. Plug in the connectors for the ECM. 8. Close the engine hood. 9. Turn on the voltage with the battery disconnector.

10. Finish the Tech Tool operation. 11. Start the machine and check that there are no error messages.

12. Restore the machine.

ECM (Engine control module), replacing pre-programmed Op nbr 200-066 Total procedure time (hr): 0.80 Tools: Tech Tool Service Tool 88890300 Interface 88890305 Cable 88890253 Cable

1. Place the machine in service position 1, see Service position. 2. The new control unit has basic set parameters for the machine. Connect Tech Tool and read out customer parameters with the operation 17030-3 Parameter, programming. If it is possible to read out customer parameters from the old machine, save them on the job card. 3. Open the engine hood. 4. Turn off the voltage with the battery disconnector.

Figure 1

1. 2.

ECM ACM 5. Unplug the connectors from the ECM and disconnect the cable clamps. 6. Replace the ECM. 7. Plug in the connectors for the E-ECU and install the cable harness clamps. 8. Turn on the voltage with the battery disconnector. 9. Close the engine hood.

10. If customer parameters have been read out from the old control unit, compare these to the parameters in the new control unit.   

Connect Tech Tool and run the operation 17030-3 Parameter, programming. Save all read parameters to job card. Compare parameter settings on the job cards. Perform operation 17030-3 Parameter, programming and change customer parameters according to job card for the old control unit.

11. Start the machine and check that no error messages are displayed. 12. Restore the machine to operating condition.

EGR cooler, replacing Op nbr 293-001 Total procedure time (hr): 1.75 This operation also includes required tools and times for applicable parts of the following operations:  

Service position 1, Service position Coolant, changing 1. Place the machine in service position 1, see Service position 2. Drain the engine coolant, see Coolant, changing. 3. Remove the charge air pipe.

Figure 1

4. Remove the oil hose from the turbocharger.

Figure 2

Oil hose

5. Remove the insulation. Disconnect the coolant pipes from the EGR cooler. Disconnect the venturi tube from the EGR cooler.

Figure 3

1. 2.

Venturi tube Coolant pipes

6. Part the connector from the EGR actuator.

Figure 4

Connector

7. Remove the EGR cooler (4 bolts).

Figure 5 EGR cooler 8. Remove the EGR valve and actuator from the old EGR cooler and install it on the new EGR cooler. Remove the reed valve (non-return valve) from the EGR cooler and install it on the new EGR cooler. NOTE! Clean all contact surfaces and use new gaskets. Tightening torques, see EGR system, tightening torques.

Figure 6

1. 2.

Reed valve (non-return valve) EGR valve and actuator

9. Install the EGR cooler on the engine. Tightening torques, see EGR system, tightening torques. NOTE! Use new connection pipes (seals)

Figure 7 EGR cooler 10. Connect the connector to the EGR actuator.

Figure 8

Connector

11. Connect the coolant pipes to the EGR cooler. Connect the venturi tube to the EGR cooler. NOTE! Use new gasket Tightening torque, see EGR system, tightening torques.

Figure 9

1. 2.

Venturi tube Coolant pipes

12. Install the oil hose on the turbocharger. Tightening torque, see Inlet and exhaust system, tightening torques.

Figure 10

Oil hose

13. Install the charge air pipe.

Figure 11

14. Fill coolant, see Coolant, changing

EGR reed valve, replacing Op nbr 293-009 Total procedure time (hr): 0.60 1. Place the machine in service position 1, seeService position. 2. Remove the charge air pipe.

Figure 1

3. Remove the EGR venturi tube attaching bolts (3 pcs).

Figure 2

1. 2.

Venturi tube EGR reed valve (non-return valve)

4. Remove the EGR reed valve (non-return valve) from the EGR cooler.

Figure 3 EGR reed valve (non-return valve) 5. Remove the reed valve flaps from the cover. Clean all contact surfaces where the reed valve is to be installed.

Install the new reed valve flaps in the cover.

Figure 4

Reed valve flaps

6. Install the EGR reed valve on the EGR cooler. 7. Install the venturi tube using a new gasket. Tightening torque, see EGR system, tightening torques. 8. Install the charge air pipe.

Figure 5

EGR valve, replacing Op nbr 293-005 Total procedure time (hr): 0.80 This operation also includes required tools and times for applicable parts of the following operations: 

Coolant, changing

NOTE! The EGR valve and actuator must be replaced together. Never mix components from different machines. NOTE! It is very important that the battery disconnector (main switch) is off during the entire operation. 1. Place the machine in service position 1, see Service position. 2. Drain the coolant according to Coolant, changing. 3. Part the EGR actuator connector.

Figure 1

1. 2. 3.

EGR valve EGR actuator EGR actuator connector

4. Remove the EGR valve and actuator from the EGR cooler.

Figure 2 EGR valve and actuator

5. Clean all mounting surfaces and install the new EGR valve and atuator on the EGR cooler with a new gasket. 6. Fill the coolant according to Coolant, changing.

EGR venturi tube, cleaning Op nbr 293-013 Total procedure time (hr): 0.70 1. Place the machine in service position 1, see Service position. 2. Remove the charge air pipe.

Figure 1

3. Part the connectors to the temperature and pressure sensor.

Figure 2 Connectors 4. Remove the clamp and the hose from the venturi tube.

Figure 3

Clamp

5. Remove the venturi tube (3 bolts).

Figure 4

6. Remove the pressure— and temperature sensors.

Figure 5

7. Clean the parts carefully with a soft bristle brush and a suitable cleaning agent.

Figure 6

8. Install the sensors and install the venturi tube. Tightening torques, see EGR system, tightening torques. NOTE! Use new gasket 9. Install the hose on the venturi pipe and install the hose clamp. 10. Connect the connectors to the temperature and pressure sensor. 11. Install the charge air pipe.

EGR Venturi tube, replacing Op nbr 293-010 Total procedure time (hr): 0.50 1. Place the machine in service position 1, see Service position. 2. Remove the charge air pipe.

Figure 1

3. Part the connectors to the temperature and pressure sensor.

Figure 2 Connectors 4. Remove the clamp and the hose from the venturi tube.

Figure 3

Clamp

5. Remove the venturi tube (3 bolts).

Figure 4 Venturi tube 6. Transfer the pressure and temperature sensors to the new venturi tube. Tightening torques, see EGR system, tightening torques.

Figure 5 Pressure and temperature sensor 7. Install the venturi tube. Tightening torques, see EGR system, tightening torques. NOTE! Use new gasket

Figure 6 Venturi tube 8. Install the hose on the venturi and the hose clamp.

Figure 7

Clamp

9. Connect the connectors to the temperature and pressure sensor.

Figure 8 Temperature and pressure sensor 10. Install the charge air pipe.

Figure 9

Electric door opener, control unit, replacing Op nbr 831-054 Total procedure time (hr): 0.30 1. Remove the panel on the inside of the door. 2. Remove the cable ties that hold the four connectors.

Figure 1

1. 2. 3.

Connectors, of which one is hidden. Bolt, 2 pcs. Control unit

3. Unplug the connectors. 4. Remove the bolts and the control unit. 5. Install the new control unit and the bolts. 6. Plug in the connectors and fasten with cable ties. 7. Test the function. 8. Install the door panel.

Electric door opener, locking motor, replacing Op nbr 831-055 Total procedure time (hr): 0.30 1. Remove the panel on the inside of the door. 2. Remove the cable ties that hold the connectors.

Figure 1

1. 2. 3. 4.

Connectors, of which one is hidden. Bolt, 2 pcs. Control unit Lock motor

3. Unplug the connector for the lock motor. 4. Remove the wire from the lock motor. Remove the bolts and the lock motor. 5. Install the lock motor and the control unit with the bolts. Install the wire in the lock motor. 6. Plug in the connector and fasten with cable ties. 7. Test the function. 8. Install the door panel.

Electric door opener, opening support motor, replacing Op nbr 831-057 Total procedure time (hr): 0.30 1. Remove the panel on the inside of the door. 2. Remove the cable ties that hold the connectors.

Figure 1

1. 2. 3. 4. 5.

Connectors, of which one is hidden. Bolt, 2 pcs. Control unit Lock motor Door motor

3. Unplug the connector. 4. Remove the wire from the lock motor. Remove the bolts, control unit, lock motor, and the door motor. 5. Install the door motor in the lock mechanism. 6. Install the lock motor and the control unit with the bolts. Install the wire in the lock motor. 7. Plug in the connector and fasten with cable ties. 8. Test the function. 9. Install the door panel.

Electric door opener, rotor switch, replacing Op nbr 831-056 Total procedure time (hr): 0.20 1. Remove the panel on the inside of the door. 2. Remove the cable ties and unplug the connector for the switch. Remove the switch.

Figure 1

1. 2.

Switch Connector

3. Install the switch and plug in the connector. Install new cable ties. 4. Test the function. 5. Install the door panel.

Engine air cleaner primary filter, replacing Op nbr 173-403 Total procedure time (hr): 0.10 1. Remove the cover. Clean the cover as well since it acts as a reservoir for the particles that are not trapped in the filter.

Figure 1

Cover

2. Remove the primary filter. NOTE! Check the interval to see if the secondary filter also needs to be changed. NOTE! Handle the filter in an environment-friendly and safe manner.

Figure 2

Primary filter

3. Install the primary filter. Check that all hose and pipe connections from the air cleaner to the engine's induction manifold seal tight and that they are not damaged.

Engine air cleaner secondary filter, replacing Op nbr 173-404 Total procedure time (hr): 0.10 1. Change the secondary filter. NOTE! Handle the old used filter in an environment-friendly and safe manner.

Figure 1

Secondary filter

Engine belt condition, checking Op nbr 173-630 Total procedure time (hr): 0.40 1. Remove the left plastic casing first, then the one on the right side.

Figure 1

1. 2.

Plastic casing, left side Plastic casing, right side

2. Check that the belts are tensioned and that there are no cracks.

Figure 2

1. 2.

Drive belt for coolant pump Drive belt for AC-compressor 3. Install the right plastic casing first, then the left casing.

Engine belts, replacing Op nbr 200-200 Total procedure time (hr): 1.00 1. Place the machine in service position according to Service position. 2. Remove the plastic covers.

Figure 1

1. 2.

Cover, left side Cover, right side

3. Remove the AC-belt and the alternator belt.

Figure 2 AC-belt 1.

Adjustment screw and lock nut

Figure 3 Alternator belt 1.

Alternator belt tensioner

4. Install new alternator belt and AC-belt. 5. Install the plastic covers. 6. Restore the machine.

Engine hood, installing Op nbr 821-002 Total procedure time (hr): 0.80 Tools: Sling 0.5 m, 1 pc. Sling 1 m, 1 pc. Sling 2 m, 2 pcs. Ratchet block, 750 kg (1,653 lbs) 1. Connect sling and ratchet block as follows:   

Secure the 2 metre sling in the handles on both sides of the hood and connect them to the lifting device. Secure the 0.5 metre sling to the hood's hinges and connect it to the ratchet block. Secure the 1 metre sling to the ratchet block and connect it to the lifting device.

Engine hood, weight: 180 kg (397 lbs)

Figure 1

1. 2. 3. 4.

Sling 0.5 m, 1 pc. Ratchet block Sling 1 m, 1 pc. Sling 2 m, 2 pcs. 2. Lift the hood into position and lower it straight down. If needed, adjust the hood's position with the ratchet block.

Figure 2

Connector for work lights 3. Install the bolts on the hood mounting.

Figure 3

Bolts on hood mounting 4. Remove the ratchet block, sling 0.5 m, and sling 1 m. 5. Lift the hood with the remaining lifting equipment so that there is space to install the actuator. 6. Install the pin for the upper actuator bracket and install the lock bolt.

Figure 4

1. 2.

Lock bolt Pin 7. Remove the lifting device and lift the hood with the actuator. 8. Plug in the connector for the work lights. 9. If the machine is equipped with back-up camera (rear vision camera): Insert the camera cable for the back-up camera. Plug in the connector and install cable ties around the camera cable. Install the plastic cover for the connectors on the cab wall.

Figure 5

1. 2.

Plastic cover for connectors Cover over relays in cab

10. Test-run the hood's movements. 11. Restore the machine.

Engine hood, removing Op nbr 821-001 Total procedure time (hr): 0.40 Tools: Sling 0.5 m, 1 pc. Sling 1 m, 1 pc. Sling 2 m, 2 pcs. Ratchet block, 750 kg (1,653 lbs) 1. Open the cover over the hydraulic tank. 2. If the machine is equipped with back-up camera (rear vision camera): Remove the plastic cover for the connectors on the cab wall. Unplug the connector, loosen the cable tie, and pull out the camera cable.

Figure 1

1. 2.

Plastic cover for connectors Cover over relays in cab

Figure 2

Connector for back-up camera

3. Run up the hood so that the upper pin on the actuator can be reached. 4. Connect sling and ratchet block as follows:  

Secure the 2 metre sling in the handles on both sides of the hood and connect them to the lifting device. Secure the 0.5 metre sling to the hood's hinges and connect it to the ratchet block.



Secure the 1 metre sling to the ratchet block and connect it to the lifting device.

Engine hood, weight: 180 kg (397 lbs)

Figure 3

1. 2. 3. 4. 5.

Sling 0.5 m Ratchet block Sling 1 m Sling 2 m, 2 pcs. Actuator 5. Disconnect the actuator by removing the lock bolt for the pin for the upper actuator bracket, then remove the pin Lay down the actuator on the air cleaner.

Figure 4

1. 2.

Lock bolt Pin 6. Remove the bolts on the hood mounting.

Figure 5

Bolts on hood mounting 7. Carefully lift up the hood and unplug the connector for the work lights.

Figure 6

Connector for work lights 8. Lift the hood straight up and set it down on axle stands (3 pcs.).

Figure 7 Hood on axle stands (3 pcs.)

Engine oil and filter, changing Op nbr 173-401 Total procedure time (hr): 0.40 NOTE! Take care of filters, oils and liquids in an environmentally safe way. 1. The oil should be drained from the machine when it is at operating temperature. Loosen the cap for the oil filter, for draining. Place a suitable container under the machine.

Figure 1

Oil filter

2. Connect the drain hose and drain the oil. Volume, see: Engine, fill quantities

Figure 2

Drain point

3. Remove the oil filter. Smear new engine oil on the new O-ring on the cap. Install the oil filter. Tighten the filter according to the instructions on the filter. 4. Fill engine oil. Volume, see: Engine, fill quantities. 5. Check the level on the oil dipstick. The level should be just below Max. on a machine that is at operating temperature. Top up with engine oil when needed.

Figure 3

1. 2.

Oil dipstick Oil fill point

Engine oil level, checking Op nbr 173-628 Total procedure time (hr): 0.10 1. On a cold machine the oil level should be between Max. and Min. on the oil dipstick.

Figure 1

1. 2.

Oil dipstick Fill point

Engine pre cleaner cyclone type, cleaning Op nbr 173-503 Total procedure time (hr): 0.20 1. Remove the precleaner.

Figure 1

1. 2.

Air intake pipe Precleaner

2. Blow clean with compressed air inside the air precleaner. 3. Insert your hand and check that the rotor spins freely. 4. Reinstall the precleaner.

Error codes when calibrating The following error codes can be detected by GPMECU3 and displayed in Tech Tool when the operation 42101-3 Transmission, calibration is performed. The error codes originates from two areas:  

Error code, calibration Error code, adaptive reset

Error code, calibration Error code

Description Recommended actions Text within “ ” is an explanation for the text shown in Tech Tool

Another internal executing

function

already

“Another calibration or test function is already activated and running”

1. 2. 3. 4. 5.

Invalid input data to the internal function “Faulty data sent by Tech Tool or the control unit”

1. 2. 3. 4. 5. 6.

1. 2. 3. 4. 5.

100

Restart the operation up to two times. Restart the machine. Test with another Tech Tool computer. Before proceeding with the next step contact Product Support regarding Tech Tool problem. Reprogram the GPMECU3. Change the control unit.

Function not defined in the control unit “Faulty parameter settings or internal error in the GPMECU3”

Restart the operation up to two times. Restart the machine. Before proceeding with the next step contact Product Support regarding machine software problem. Reprogram the GPMECU3. Change the control unit.

Restart the operation up to two times. Restart the machine. Before proceeding with the next step contact Product Support regarding Tech Tool problem. Reprogram the GPMECU3. Change the control unit If the fault is repeated.

Engine speed too high 

Make sure that the accelerator pedal is not pressed and the hand throttle is not activated.



Read DTCs to identify the faulty component. See Hydraulic transmission calibration, description for relevant components.

1. 2. 3. 4. 5.

Restart the operation up to two times. Restart the machine. Before proceeding with the next step contact Product Support regarding Tech Tool problem. Reprogram the GPMECU3. Change the control unit.



Start the engine.



Apply the parking brake.

Erroneous actuator or sensor

Internal Error

Engine not running

Parking brake not applied

101

102

103

104

Gear lever not in neutral

Check clutch F solenoid valve, see PWM4213 - PWM4218, description and measuring or Tech Tool operation 42111-3 Clutch Forward, Solenoid valve, test. Check transmission turbine speed sensor, see SE4213, description and measuring.

Check clutch R solenoid valve, see PWM4213 - PWM4218, description and measuring or Tech Tool operation 42112-3 Clutch Reverse, Solenoid valve, test. Check transmission turbine speed sensor, see SE4213, description and measuring.

Check clutch 1 solenoid valve, see PWM4213 - PWM4218, description and measuring or Tech Tool operation 42106-3 Clutch 1, solenoid valve, test. Check transmission turbine speed sensor, see SE4213, description and measuring.

Check clutch F solenoid valve, see PWM4213 - PWM4218, description and measuring or Tech Tool operation 42107-3 Clutch 2, solenoid valve, test. Check transmission turbine speed sensor, see SE4213, description and measuring.

Max. fill time reached for clutch 3 1.

Check clutch F solenoid valve, see PWM4213 - PWM4218, description and measuring or Tech Tool operation 42108-3 Clutch 3, solenoid valve, test. Check transmission turbine speed sensor, see SE4213, description and measuring.

Max. fill time reached for clutch 4 1.

Check clutch F solenoid valve, see PWM4213 - PWM4218, description and measuring or Tech Tool operation 42110-3 Clutch 4, solenoid valve, test . Check transmission turbine speed sensor, see SE4213, description and measuring.

Min. fill time reached for clutch F “The time for moving the clutch piston to get in contact with the clutch is below the minimum limit”

111

Max. fill time reached for clutch 2

“The time for moving the clutch piston to get in contact with the clutch is above the maximum limit”

110

Press the brake pedal.

Max. fill time reached for clutch 1

“The time for moving the clutch piston to get in contact with the clutch is above the maximum limit”

109



Max. fill time reached for clutch R

“The time for moving the clutch piston to get in contact with the clutch is above the maximum limit”

108

Let the transmission oil reach correct temperature.

Max.. fill time reached for clutch F

“The time for moving the clutch piston to get in contact with the clutch is above the maximum limit”

107

 Brake pedal not pressed

“The time for moving the clutch piston to get in contact with the clutch is above the maximum limit”

106

Place the gear in neutral position.

Transmission oil temperature out of range

“The time for moving the clutch piston to get in contact with the clutch is above the maximum limit”

105



Min. fill time reached for clutch R “The time for moving the clutch piston to get in contact with the clutch is below the minimum limit”

Check clutch F solenoid valve, see PWM4213 - PWM4218, description and measuring or Tech Tool operation 42112-3 Clutch Reverse, Solenoid valve, test. Check transmission turbine speed sensor, see SE4213,

description and measuring. 112

Min. fill time reached for clutch 1 “The time for moving the clutch piston to get in contact with the clutch is below the minimum limit”

113

Max. spring pressure reached for clutch 1 “The pressure needed for engaging the clutch is above the maximum limit”

119

Check clutch F solenoid valve, see PWM4213 - PWM4218, description and measuring or Tech Tool operation 42110-3 Clutch 4, solenoid valve, test. Check transmission turbine speed sensor, see SE4213, description and measuring.

Max. spring pressure reached for clutch R “The pressure needed for engaging the clutch is above the maximum limit”

118

Max. spring pressure reached for clutch F “The pressure needed for engaging the clutch is above the maximum limit”

117

Min. fill time reached for clutch 4 “The time for moving the clutch piston to get in contact with the clutch is below the minimum limit”

116

Min. fill time reached for clutch 3 “The time for moving the clutch piston to get in contact with the clutch is below the minimum limit”

115

Check clutch F solenoid valve, see PWM4213 - PWM4218, description and measuring or Tech Tool operation 42106-3 Clutch 1, solenoid valve, test. Check transmission turbine speed sensor, see SE4213, description and measuring.

Min. fill time reached for clutch 2 “The time for moving the clutch piston to get in contact with the clutch is below the minimum limit”

114

Max. spring pressure reached for clutch 2 “The pressure needed for engaging the clutch is above the maximum limit”

120

Max. spring pressure reached for clutch 3 “The pressure needed for engaging the clutch is above the maximum limit”

121

Max. spring pressure reached for clutch 4 “The pressure needed for engaging the clutch is above the maximum limit”

122

Min. spring pressure reached for clutch 3 “The pressure needed for engaging the clutch is below the minimum limit”

127

Min. spring pressure reached for clutch 2 “The pressure needed for engaging the clutch is below the minimum limit”

126

Min. spring pressure reached for clutch 1 “The pressure needed for engaging the clutch is below the minimum limit”

125

Min. spring pressure reached for clutch R “The pressure needed for engaging the clutch is below the minimum limit”

124

Check clutch F solenoid valve, see PWM4213 - PWM4218, description and measuring or Tech Tool operation 42110-3 Clutch 4, solenoid valve, test. Check transmission turbine speed sensor, see SE4213, description and measuring.

Min. spring pressure reached for clutch F “The pressure needed for engaging the clutch is below the minimum limit”

123

Min. spring pressure reached for clutch 4 “The pressure needed for engaging the clutch is below the minimum limit”

Check clutch F solenoid valve, see PWM4213 - PWM4218, description and measuring or Tech Tool operation 42110-3 Clutch 4, solenoid valve, test. Check transmission turbine speed sensor, see SE4213, description and measuring.

Error code, adaptive reset Error code 8

Description Recommended actions Text within “ ” is an explanation for the text shown in Tech Tool Another internal function is already executing 1. Report the problem to Product Support.

Use the machine as usual. The gear shifting will be adapted to the driving style, but it will take longer time than it would if the internal function had ended successfully.

1. 2.

Report the problem to Product Support. Use the machine as usual. The gear shifting will be adapted to the driving style, but it will take longer time than it would if the internal function had ended successfully.

1. 2.

Function not defined in the control unit

Internal Error

Error codes when calibrating The following error codes can be displayed in Tech Tool when calibrating the CDC (Comfort Drive Control). The error codes are divided into two different types of codes:  

Message — These messages are detected by Tech Tool. Error codes — These codes are detected by the GPMECU2 (General Purpose Machine Electronic Control Unit 2).

Message Message code 510

Description Recommended check/action Steering speed is higher in calibration step 2 than in step 1 (steering right and left). 1. Restart the operation up to two times.  Steer the machine to the left and right a few times. 2. Check the PWM-valve for the function in  Select Continue to resume the operation or select question. Cancel to cancel it. 3. Check the angle sensor and linkage.

511

The steering speed to the left is higher in calibration step 2 than in step 1.  

512

Steering speed to the right is higher in calibration step 2 than in step 1.  

513

1. 2.

Restart the operation up to two times. Check the PWM-valve for the function in question. Check the angle sensor and linkage.

Steer the machine to the left and right a few times. Select Continue” to resume the operation or select Cancel to cancel it.

Steering speed to the left is higher in calibration step 3 than in step 1. The tool will reduce the current to decrease the speed in step 3.

The tool will reduce the current to reach permitted speed, therefore the calibration step must be repeated several times until the calibration is finished.



514

Steer the machine to the left and right a few times. Select Continue” to resume the operation or select Cancel to cancel it.

1. 2.

Select Continue” to resume the operation or select Cancel to cancel it.

Steering speed to the right is higher in calibration step 3 than in step 1. 

Select Continue” to resume the operation or select Cancel to cancel it.

Error codes Error code

Description Recommended check/action Text within quotation marks “” is the explanation of the text shown in Tech Tool Another internal function is already executing. “Another calibration function already in progress.” 1. Restart the operation up to two times. 2. Restart the machine. 3. Before continuing with the next step: Contact your local product support.. 4. Reprogram the GPMECU2. 5. Replace the GPMECU2, see GPMECU2, changing pre-programmed ECU or GPMECU2, changing non-programmed ECU.

Invalid input data to the internal function “Faulty data sent by Tech Tool or the control unit”

1. 2. 3. 4. 5. 6.

Function not defined in the control unit “Faulty parameter settings or internal error in the GPMECU2”

1. 2. 3. 4. 5. 6. 7.

All levers not in neutral position at the start of the operation step.

Restart the operation up to two times. Restart the machine. Check parameters for the calibrated function in question. Install the function and restart the operation. Before continuing with the next step: Contact your local product support. Reprogram the GPMECU2. Replace the GPMECU2 if the malfunction is repeated, see GPMECU2, changing preprogrammed ECU or GPMECU2, changing non-programmed ECU.

Check that the lever is in neutral position.

Move the lever to the end-position within 30 seconds.

Move the lever in the correct direction.

Hold the lever against the end-position, and release it when you have been instructed to do so.

Check the lever and cable harness for the function in question, see SE6601, description and measuring.

1. 2. 3.

Restart the operation up to two times. Restart the machine. Before continuing with the next step: Contact your local product support. with regards to Tech Tool problem. Reprogram the GPMECU2. Replace the GPMECU2, see GPMECU2, changing pre-programmed ECU or GPMECU2, changing non-programmed ECU.

The lever was not moved within 30 seconds.

The lever was moved in the wrong direction.

The lever was released during ongoing operation.

Erroneous lever sensor

Internal Error. Unable to take hydraulic control

4. 5.

Restart the operation up to two times. Restart the machine. Test with another Tech Tool computer. Before continuing with the next step: Contact your local product support.. Reprogram the GPMECU2. Replace the GPMECU2, see GPMECU2, changing pre-programmed ECU or GPMECU2, changing non-programmed ECU.

No hydraulic response, start current exceeds max value. “Malfunction/defect in the hydraulic system that causes too low or no angle change”

1. 2.

Check the PWM-valve for the function in question. Check the sensor linkage and cable harness for the function in question, see

Internal Error 1. 2. 3. 4. 5.

SE6411, description and measuring. Check main control slide and spring for the function in question.

Restart the operation up to two times. Restart the machine. Before continuing with the next step. Contact your local product support. Reprogram the GPMECU2. Change the GPMECU2, see GPMECU2, changing pre-programmed ECU or GPMECU2, changing non-programmed ECU.

Erroneous steering angle sensor

Angle change before min current “Malfunction/defect in the hydraulic system that causes too early angle change”

Check the angle sensor, angle sensor linkage, and cable harness for the function in question, see SE6411, description and measuring.

Check PWM-valve for the function in question. Check the angle sensor, angle sensor linkage, and cable harness for the function in question, see SE6411, description and measuring. Check main control slide and spring for the function in question.

Evaporator, replacing Op nbr 874-024 Total procedure time (hr): 4.50 Tools: 88830256 Draining tool 88830250 Refrigerant unit 9812446 Nipple 88830260 Adapter 9511207 Leak detector AC

1161629 PAG-oil This operation also includes required tools and times for applicable parts of the following operations:    

Draining refrigerant Refrigerant, filling incl vacuum pumping Leak detector 951 1207, new model Air conditioning, checking performance

WARNING Aggressive oil. Avoid contact to bare skin. Use protective gloves.

Removing 1. Place the machine in service position 1, see Service position. 2. Open the cover for the AC-system (air conditioning). 3. Drain the system of refrigerant, see Draining refrigerant.

Figure 1 Connection point for blue hose 4. Remove the filter casing with the main filter as well as the filter by turning the plastic fasteners.

Figure 2

1. 2. 3.

Plastic fastener Filter Filter casing

5. Remove the filter holder and unplug connector MO8703 for the air mixing damper's motor.

Figure 3

Filter holder

6. Remove the plate located to the right above the evaporator.

Figure 4

Plate

7. Remove the bolt for the AC-hoses' rubber bushing.

Figure 5

1. 2.

Bolt Drain hoses

8. Swing out the evaporator and move it aside.

Figure 6 Evaporator 9. Remove the expansion valve and the evaporator. Install new O-rings between the evaporator and the expansion valve. Lube the O-rings with 1161629 PAG-oil. Install a rubber seal around the expansion valve.

Figure 7

Installing

Bolts

10. Install the evaporator and the bolt for the AC-hoses' rubber bushing.

Figure 8

1. 2. 3.

Evaporator Bolt Drain hoses

11. Install the plate to the right of the evaporator.

Figure 9

Plate

12. Plug in connector MO8703 for the air mixing damper's motor. Install the filter holder and the retaining strap for the cover with one of the bolts for the filter holder.

Figure 10

Filter holder

2. 3.

Connector MO8703 Retaining strap

13. Reinstall the filter casing with the main filter as well as the filter and turn back the plastic fasteners.

Figure 11

1. 2. 3.

Plastic fastener Filter Filter casing

14. Vacuum-pump and fill the system with refrigerant, see Refrigerant, filling incl vacuum pumping. NOTE! If the AC-system has been open for more than 10 minutes, the receiver drier must be replaced, see Receiver, replacing incl draining and filling.

Figure 12 Connection point for blue and red hose 15. Check for leaks in the area around the compressor, see Leak detector 951 1207, new model. 16. Close the cover for the AC-system (air conditioning). 17. Check the AC-system (air conditioning), see Air conditioning, checking performance. 18. Restore the machine.

Exhaust pipe, flexible tube, replacing Op nbr 252-021 Total procedure time (hr): 1.00 Tools: 88830214 Fixture

1. Place the machine in service position 1, see: Service positions. 2. Open the engine hood. 3. Loosen the clamps that hold the pipes before and after the flexible tube. 4. Remove the flexible tube. 5. Install 88830214 Fixture and adjust the muffler and the pipes before and after the flexible tube so that the tool fits perfectly.

Figure 1

88830214 Fixture

NOTE! Check at four spots on the pipe both before and after that the flexible pipe has contact with the fixture.

Figure 2

6. Tighten the clamps that hold the pipes before and after the flexible tube. Tightening torques, see Inlet and exhaust system, tightening torques. NOTE! Make sure that the clamps are centred on the flanges. Tap carefully with a plastic hammer on the clamps if necessary. 7. Remove the fixture.

8. Replace the gaskets and the clamps and install the flexible tube. Tightening torques, see Inlet and exhaust system, tightening torques. 9. Start the engine and check for leakage. 10. Restore the machine.

Expansion valve, replacing Op nbr 874-025 Total procedure time (hr): 4.00 Tools: 88830256 Draining tool 88830250 Refrigerant unit 9812446 Nipple 88830260 Adapter 9511207 Leak detector AC

This operation also includes tools and times necessary for applicable parts of the following actions:    

Draining refrigerant Refrigerant, filling incl vacuum pumping Leak detector 951 1207, new model Air conditioning, checking performance

Removing 1. Place the machine in service position 1, seeService position. 2. Open the cover for the AC-system (air conditioning). 3. Drain the system of refrigerant, see Draining refrigerant.

Figure 1 Connection point for blue hose 4. Remove the prefilter, metal strip, and the main filter.

Figure 2

1. 2.

Filter casing Filter

5. Remove the cover plate and unplug the connector MO8703 for the air mixing damper's motor.

Figure 3

1. 2.

Cover plate Connector MO8703

6. Remove the plate located to the right above the evaporator.

Figure 4

Plate

7. Remove the bolt for the AC-hoses' rubber bushing.

Figure 5

1. 2.

Bolt Drain hoses

8. Swing out the evaporator and lay it down carefully on a soft surface. 9. Remove the hoses from the expansion valve.

Figure 6

Hoses

10. Remove the evaporator. 11. Remove the foam rubber around the expansion valve so that the bolts for the plate can be reached. Remove the plate.

Figure 7

Bolts for plate

12. Move the black rubber a little.

Figure 8

Rubber

13. Remove the expansion valve from the pipes.

Figure 9

Bolts

Installing 14. Install new O-rings on the connecting pipes. Lube the O-rings with 1161629 PAG-oil.

Figure 10

O-rings, 2 pcs.

15. Install the new expansion valve.

Figure 11

Bolts

16. Move the rubber back in place.

Figure 12

Rubber

17. Install the plate.

Figure 13

Bolts for plate

18. Use adhesive (glue) to reinstall the foam rubber 19. Lift back the evaporator to the machine and install the AC-hoses. Install new O-rings on the expansion valve. Lube the Orings with 1161629 PAG-oil. 20. Install the evaporator in the climate system. 21. Install the bolt for the AC-hoses' rubber bushing.

Figure 14

1. 2.

Bolt Drain hoses

22. Bolt on the right plate on the evaporator.

Figure 15

Plate

23. Plug in connector MO8703 for the air mixing damper's motor. Install the cover plate and the retaining strap for the cover. NOTE! Install the retaining strap for the plastic casing with one of the bolts for the cover plate.

Figure 16

1. 2. 3.

Filter holder Connector MO8703 Retaining strap

24. Vacuum-pump and fill the system with refrigerant, see Refrigerant, filling incl vacuum pumping. NOTE! If the AC-system has been open for more than 10 minutes, the receiver drier must be replaced, see Drying filter, replacing.

Figure 17 Connection point for blue and red hose 25. Check for leaks in the area around the expansion valve, see Leak detector 951 1207, new model. 26. Install the main filter, metal strip, and the prefilter.

Figure 18

1. 2. 3.

Plastic fastener Filter Filter casing

27. Close the cover for the AC-system (air conditioning). 28. Run a performance test, see Air conditioning, checking performance. 29. Restore the machine.

Fan motor, replacing Op nbr 873-006 Total procedure time (hr): 2.50 1. Remove the air conditioning from the machine in accordance with Climate unit, removing and place it on a table. 2. Remove the hose between the heater unit and heater valve. 3. Dismantle the housing by removing all clips

Figure 1

Clips

4. Remove the bolt holding the cables to the fan motor

Figure 2

Bolt for fan motor cables

5. Lift out the fan motor and replace it.

Figure 3

Fan motor

6. Affix the cables to the fan motor 7. Refit the cover and affix all clips. Fit the hose for the heater valve. NOTE! Check that the fan is fitted in the correct position. 8. Refit the climate unit in accordance with: Climate unit, installing

Feed pump, checking feed pressure Op nbr 233-004 Total procedure time (hr): 0.30 Tools: 88830213 Measuring equipment 936444 Testing nipple

1. Place the machine in service position 1, see, Service position. 2. Remove the plug and connect 936444 Testing nipple and 88830213 Measuring equipment the fuel filter housing.

Figure 1

1. 2.

88830213 Measuring equipment 936444 Testing nipple

3. Make sure that the gear selector is in neutral position. Start the engine and check the feed pressure. Feed pressure, see Fuel system, specifications. 4. Remove the tools and install the plug. Restore the machine to operating condition.

Fire suppression system, actions after activation Op nbr 992-002 Total procedure time (hr): 6.50 Tools: 88830136 Test unit 88830252 Scale 16878117 Test unit Nipple E-2005

NOTE! If the system was activated using the manual actuator under the cab steps, seeFire suppression system, actions after manual activation Activation from control panel (CU9903) or emergency stop (SW3102):

Figure 1 1. 2.

Emergency stop (SW3102) Control panel (CU9903) 1. Place the machine in Service position 1 according to Service position 2. Unplug the squib cable (MA9903)

Figure 2 1. 2.

Gas generator cable (squib cable) Extinguishing agent tank

3. To check the cause of automatic system activation, connect 16878117 Test unit . Remove the cover on the control unit.

Figure 3 1. 2.

Diagnostic tool Light-emitting diodes

4. Connect 16878117 Test unit NOTE! Indication takes place automatically. Do not press the grey button. 5. Read off explanations for the causes of the different activations on 16878117 Test unit.

Figure 4 1.

16878117 Test unit

6. After establishing the cause of activation, reset the built-in memory. Press the grey button on 16878117 Test unit to reset the system.

Figure 5 1. 2.

16878117 Test unit Button for resetting system

7. Remove 16878117 Test unit. 8. Replace the 9 volt battery with a new one of the same type. Run a battery test by pressing the red test-button which is located at the top in the middle of the circuit board.

Figure 6 1. 2.

Battery type GP CR-9V Lithium 800 mAh Test-button

9. Reinstall the cover on the control unit. Cleaning engine compartment and sprinkler circuit 10. Rinse clean the engine compartment with water. 11. Disconnect the hose at the top on the tank. Plug hose and tank.

Figure 7 1.

Extinguishing agent hose

12. Remove the coupling from the tank and clean.

Figure 8 Coupling 13. Connect nipple E-2005 to the outlet hose.

Figure 9 Water connection 1. 2.

Nipple E-2005 Outlet hose

14. To enable checking that the protective cap is in place on the nozzle under the cab floor, the operator's seat must be folded forward and secured, and the rear floor plate must be removed. Fold forward the operator's seat and secure it according: Operator's seat, securing 15. Rinse clean the sprinkler circuit with water. Check that water comes out from all nozzles.

Figure 10 Nozzle 16. Connect compressed air to the outlet hose. 17. Blow clean in the sprinkler circuit with dry compressed air for approx. 30 seconds until no fluid comes out from the nozzles.

18. Install the protective caps on the nozzles. 15 pcs. Repairing and restoring 19. Visual check to find damaged area. 20. Repair any equipment that has been damaged by fire. 21. Check if the detector circuit is damaged as follows: 22. Connect 88830136 Test unit cables to the control unit as follows:   

Blue connector from test unit to the control unit's connection Blue connector from test unit to the detector cable's connection in the control unit Black connector from test unit to the gas generator cable's connection

Figure 11 1. 2. 3. 4. 5.

Connector from test unit to gas generator's connection 16878117 Test unit Connector between test unit and control unit's connection Connector from test unit to detector cable's connection Control unit

23. Connect a multimeter to 88830136 Test unit and measure the resistance in the detector circuit. Resistance should be 2.8 ± 0.5 kΩ.

Figure 12

1. 2.

Multimeter 88830136 Test unit

24. In case of damaged detector circuit. Replace the detector circuit as follows: 25. Remove the damaged detector circuit. 26. Install the new detector circuit. 27. Fasten the detector circuit to the sprinkler circuit with cable ties every 80–180 mm (3.5–7.1 inch). Install a short rubber hose on the detector circuit as protection against rubbing and chafing. NOTE! NOTE! The detector circuit should not be bent tighter than with a radius of 50 mm. (1.97 inch)

Figure 13 Detector circuit 28. Reinstall the rear floor plate in the cab, fold back the operator's seat, install the front floor plate, and the mat. Filling tank 29. Remove the defective outlet plate (burst disc).

Figure 14 Outlet plate (burst disc) 30. Remove the bracket for siren (SA9901) and strobe light (LA9901) on the tank. 31. Disconnect the propellant gas hose at the bottom of the tanks.

Figure 15 32. Unplug the connector and remove the gas generator cable (squib cable) (MA9903) for the propellant gas cartridge. 33. Expose the propellant gas cartridge and the pneumatic actuator by loosening the hoses and clamps. Spin off (thread) the propellant gas cylinder from the pneumatic actuator and install the protective nut.

Figure 16 1.

Propellant gas cartridge

34. Dismantle the pneumatic actuator. Clean and lube the gaskets with vaseline.

Figure 17 Pneumatic actuator 1. 2. 3. 4.

Actuator Spring Pin Housing

35. Assemble the trigger device. Torque 50 Nm 36. Check the pin's level. The measurement shall be in line with the sliding calipers +/- 1 mm (0.04 in) from the edge of the pneumatic actuator.

Figure 18 37. Use a rag to clean the tank from all loose materials. 38. Press back the piston to original position with compressed air. Seal with a rag and press down the piston to the bottom. A distinct sound is heard when it reaches the bottom.

Figure 19 39. Measure the distance from the bottom of the tank to the upper edge to make sure that the piston has reached the bottom. Length 559± 2 mm. ( 22.0 ±0.08 in)

Figure 20 40. Check the tank for any serious damage. Scratches and minor dents are acceptable. In case of major damage, the tank shall be replaced in order to not risk the piston's movement in the tank. 41. Install a hose on the funnel and insert the hose down into the tank. Recommended hose diameter Ø 12 mm (0.47 in). Fill the

tank with the correct amount of extinguishing fluid according to Fire suppression system, specification. Fill the tank slowly since the fluid foams very easily. NOTE! The tank should be 100% full of extinguishing agent.

Figure 21 42. Install a new outlet plate (burst disc), installed with the convex side facing up.

Figure 22

Figure 23

43. Tighten down the coupling and torque-tighten. Torque 40 Nm 44. Install a decal that states the date for refilling of the tank 45. Install the tank.

WARNING Gas under high pressure! 46. Check that the new propellant gas cartridge is pressurized by weighing it. Correct weight is stated on the label. Max. deviation from the weight is -14 grams. The plug's weight should be added to the stated weight. The plug weighs 20 grams. NOTE! The plug should be on the propellant gas cartridge when weighing.

Figure 24 Propellant gas cartridge 1.

Plug 88830138

NOTE! Use a scale that shows accuracy in grams (oz.)

WARNING The tube of propellent gas must not be handled loosely with connected power. 47. Connect the hose to the manual actuator.

Figure 25 1. 2. 3.

Connection to gas generator cable Connection to manual activation device. Connection to tank

48. Connect the propellant gas hose at the bottom of the tank.

Figure 26

WARNING Gas under high pressure! 49. Install the new pressurized propellant gas cartridge.

Figure 27 1.

Propellant gas cartridge

50. Install the bracket for siren (SA9901) and strobe light (LA9901) on the tank. 51. Connect the hose at the top on the tank.

Figure 28 1.

Hose connection

Function check 52. Unplug the connector for the gas generator cable (squib cable) (MA9903). The following light-emitting diodes are activated on the control panel:  

Green “On” Yellow “Fault actuator” lights up

Figure 29 1. 2.

Gas generator cable (squib cable) Extinguishing agent tank

53. Remove the detector cable connection on the control unit (blue connector). The following light-emitting diodes are activated on the control panel.   

Green “On” Yellow “Fault actuator” Yellow “Fault detector” lights up

Figure 30 1. 2.

Gas generator cable (squib cable) Detector cable

54. Connect 88830136 Test unit cables to the control unit as follows:   

Figure 31 1. 2. 3. 4. 5.

Connector from test unit to gas generator's connection 88830136 Test unit Connector between test unit and control unit's connection Connector from test unit and detector cable's connection Control unit

55. After connecting 88830136 Test unit only the green light-emitting diode is activated On on the control panel. (CU9903)

56. Press the button on 88830136 Test unit for at least 1 second to check the function of the system for siren (SA9901) and strobe light (LA9901). The siren sounds. The strobe light flashes. One of the two red light-emitting diodes on 88830136 Test unit flashes approx. 6 times. The following light-emitting diodes are activated on the control panel:  

Green On” Red Fire alarm flashes

57. Press the (Test) / Reset button for at least 1 second on the control panel (CU9903) to reset. All light-emitting diodes on the control panel are activated.

Figure 32 1. 2. 3. 4. 5. 6. 7.

Manual release (activation) Fire alarm Fault actuator Fault detector Manual On Test/Reset

58. Connect a multimeter to 88830136 Test unit and measure the resistance in the detector circuit. Resistance should be 2.8 ± 0.5 kΩ.

Figure 33 1. 2.

Multimeter Test unit

59. Disconnect 88830136 Test unit according to the following: 1. 2.

Disconnect blue cable from the control unit. Light-emitting diode Fault detector lights up on the control panel. Disconnect the cable for the gas generator cable (squib cable). Light-emitting diode Fault actuator lights up on the control panel.

60. When all cables have been disconnected from88830136 Test unit the following light-emitting diodes are activated on the control panel:  

Yellow Fault actuator Fault detector

61. Plug in the detector cable (blue connector) on the control unit. Connect the gas generator cable (squib cable) (MA9903). Green light-emitting diode is activated On.

Figure 34 1. 2.

Gas generator cable (squib cable) Extinguishing agent tank

Figure 35 1.

Detector cable (blue)

62. Press the Test/ Reset) button for at least 1 second on the control panel to reset. All light-emitting diodes on the control panel are activated.

Figure 36 1.

Test-button

63. Change and replace any defective labels. 64. Fill in the service protocol according to VOE 12A1005996. Attach a signed copy for the customer.

Fire suppression system, actions after manual activation Op nbr 992-003 Total procedure time (hr): 7.00 Tools: 88830136 Test unit 16878117 Test unit 88830252 Scale Nipple E-2005

NOTE! If the system has been activated from the control panel (CU9903) or the emergency stop (SW3102), see Fire suppression system, actions after activation Activating with manual actuator (manual activation button) under cab steps:

Figure 1 Manual actuator 1. 2. 3.

Propellant gas cartridge Manual activation button Tamper seal 1. Place the machine in service position 1 according to Service position 2. Unplug the gas generator cable (squib cable) (MA9903).

Figure 2 1. 2.

Gas generator cable (squib cable) Extinguishing agent tank

3. To check the cause of system activation, connect 16878117 Test unit . Remove the cover on the control unit. 4. Connect 16878117 Test unit NOTE! Indication takes place automatically. Do not press the grey button.

Figure 3 1. 2.

16878117 Test unit Light-emitting diodes

5. Read off explanations for the causes of the different activations on 16878117 Test unit.

Figure 4 1.

16878117 Test unit

6. After establishing the cause of activation, reset the built-in memory. Press the grey button on 16878117 Test unit.

Figure 5 1. 2.

16878117 Test unit Test-button for resetting system

7. Remove the test unit. 8. Replace the 9 volt battery with a new one of the same type. Run a battery test by pressing the red test-button which is located at the top in the middle of the circuit board.

Figure 6 1. 2.

Battery type GP CR-9V Lithium 800 mAh Test-button

Figure 7 1.

Extinguishing agent hose

12. Remove the coupling from the tank and clean.

Figure 8 Coupling 13. Connect nipple E-2005 to the outlet hose.

Figure 9 Water connection 1. 2.

Nipple E-2005 Outlet hose

14. To enable checking that the protective cap is in place on the nozzle under the cab floor, the operator's seat must be folded forward and secured, and the rear floor plate must be removed. Fold forward the operator's seat and secure it according to: Operator's seat, securing 15. Rinse clean the sprinkler circuit with water. Check that water comes out from all nozzles.

Figure 10 Nozzle 16. Connect compressed air to the outlet hose. 17. Blow clean in the sprinkler circuit with compressed air for approx. 30 seconds until no fluid comes out from the nozzles.

18. Install the protective caps on the nozzles. 15 pcs. Repairing and restoring 19. Do a visual check to find the damaged area. 20. Repair the equipment that has been damaged by fire. 21. Check if the detector circuit is damaged as follows: 22. Connect 88830136 Test unit cables to the control unit as follows:   

Blue connector from test unit to the control unit's connection. Blue connector from test unit to the detector cable's connection in the control unit. Black connector from test unit to the gas generator cable's connection

Figure 11 1. 2. 3. 4. 5.

Connector from test unit to gas generator's connection 88830136 Test unit Connector between test unit and control unit's connection Connector from test unit to detector cable's connection Control unit

23. Connect a multimeter to 88830136 Test unit and measure the resistance in the detector circuit. Resistance should be 2.8 ± 0.5 kΩ

Figure 12

1. 2.

Multimeter 88830136 Test unit

Figure 14 Outlet plate (burst disc) 30. Remove the bracket for siren (SA9901) and strobe light (LA9901) on the tank. 31. Disconnect the propellant gas hose from the bottom of the tank.

Figure 15 Propellant hose 32. Unplug the connector and remove the gas generator cable (squib cable) (MA9903) for the propellant gas cartridge. 33. Expose the propellant gas cartridge and the pneumatic actuator by loosening the hoses and clamps. Spin off (thread) the propellant gas cartridge from the pneumatic actuator and install the protective nut.

Figure 16 1.

Propellant gas cartridge

34. Dismantle the pneumatic actuator. Clean and lube the gaskets with vaseline.

Figure 17 Pneumatic actuator 1. 2. 3. 4.

Pneumatic actuator Spring Pin Housing

35. Assemble the pneumatic actuator. Tightening torque 50 Nm (30 lbf ft) 36. Use a rag to clean the tank from all loose materials. 37. Press back the piston to original position with compressed air. Seal with a rag and press down the piston to the bottom. A distinct sound is heard when it reaches the bottom.

Figure 18 38. Measure the distance from the bottom of the tank to the upper edge to make sure that the piston has reached the bottom. Length 734–± 2 mm ( 28.9 ±0.08 inch)

Figure 19 39. Check the tank for any serious damage. Scratches and minor dents are acceptable. In case of major damage, the tank shall be replaced in order to not risk the piston's movement in the tank. 40. Install a hose on the funnel and insert the hose down into the tank. Recommended hose diameter Ø 12 mm (0.47 inch). Fill the tank with the correct amount of extinguishing fluid according to Fire suppression system, specification. Weigh the tank when filling. Fill the tank slowly since the fluid foams very easily. NOTE! The tank should be 100% full of extinguishing fluid.

Figure 20

Figure 21 41. Install a new outlet plate (burst disc), installed with the convex side facing up.

Figure 22 Outlet plate (burst disc)

Figure 23 42. Tighten down the coupling and torque-tighten. Tightening torque 40 Nm (30 lbf ft) 43. Install a decal that states the date for refilling of the tank.

WARNING Gas under high pressure! 44. Check that the new propellant gas cartridge is pressurized by weighing it. Correct weight is stated on the label. Max. deviation from the weight is -14 grams. The plug's weight shall be added to the stated weight. The plug weighs 20 grams. NOTE! The plug shall be installed on the propellant gas cartridge when weighing.

Figure 24

NOTE! Use a scale that shows accuracy in grams (oz.)

WARNING The tube of propellent gas must not be handled loosely with connected power. 45. Connect the hose to the manual actuator.

Figure 25 1. 2. 3.

Connection to gas generator cable Connection to manual actuator Connection to tank

46. Connect the propellant gas hose at the bottom of the tank.

Figure 26

WARNING Gas under high pressure! 47. Install the new pressurized propellant gas cartridge.

Figure 27 1.

Propellant gas cartridge

48. Install the bracket for siren (SA9901) and strobe light (LA9901) on the tank. 49. Connect the hose at the top on the tank.

Figure 28 1.

Hose connection

Manual actuator 50. Loosen the manual actuator and the extinguishing agent tank under the cab steps and remove the empty propellant gas cartridge.

Figure 29 1.

Propellant gas cartridge

51. Dismantle the manual actuator. Clean and lube the gaskets with water-resistant vaseline. Assemble the manual actuator as shown in the figure and check that the striker pin is in bottom position. Replace the seal.

Figure 30 Manual actuator 1. 2. 3. 4.

Seal Pin Spring Housing

52. Check the pin's level. The measurement shall be in line with the sliding calipers +/- 1 mm (0.04 in) from the edge of the manual actuator.

Figure 31 Manual actuator 1.

Striker pin's distance, approx. = 1 mm (0.04 tum)

53. Reinstall all parts (under the cab steps) and affix a tampering seal.

WARNING Gas under high pressure! 54. Check that the new propellant gas cartridge is pressurized by weighing it. Correct weight is stated on the label or is stamped in. The plug weighs 20 grams (0.7 oz). The weight may not deviate by more than 7 grams (0.25 oz). The plug's weight shall be added to the stated weight. The plug weighs 20 grams. NOTE! Use a scale that shows accuracy in grams (oz.)

55. Install the new propellant gas cartridge under the cab steps. Function check 56. Unplug the connector for the gas generator cable (squib cable) (MA9903). The following light-emitting diodes are activated on the control panel:  

Green On” Yellow Fault actuator lights up

Figure 32 1. 2.

Gas generator cable (squib cable) Extinguishing agent tank

57. Remove the detector cable's connection on the control unit (blue connector). The following light-emitting diodes are activated on the control panel.   

Green On” Yellow Fault actuator Yellow Fault detector lights up

Figure 33

1. 2.

Gas generator cable (squib cable) Detector cable

58. Connect 88830136 Test unit cables to the control unit as follows:   

Blue connector from test unit to the control unit's connection. Blue connector from test unit to the detector cable's connection in the control unit Black connector from test unit to the gas generator cable's connection

Figure 34 1. 2. 3. 4. 5.

59. After connecting 88830136 Test unit only the green light-emitting diode is activated On on the control panel. (CU9903) 60. Press the button on 88830136 Test unit for at least 1 second to check the function of the system for siren (SA9901) and strobe light (LA9901). The siren sounds. The strobe light flashes. One of the two red light-emitting diodes on 88830136 Test unit flashes approx. 6 times. The following light-emitting diodes are activated on the control panel:  

Green On” Red Fire alarm flashes

61. Press the button ( Test) / Reset for at least 1 second on the control panel (CU9903) to reset. All light-emitting diodes on the control panel are activated.

Figure 35 Control panel 1. 2. 3. 4. 5. 6. 7.

Manual release (manual activation) Fire alarm Fault actuator Fault detector Manual ON Test Reset

62. Connect a multimeter to 88830136 Test unit and measure the resistance in the detector circuit. Resistance should be 2.8 ± 0.5 kΩ

Figure 36 1. 2.

Multimeter 88830136 Test unit

63. Disconnect 88830136 Test unit according to the following:

1. 2.

Disconnect blue cable from the control unit. Light-emitting diode Fault detector lights up on the control panel. Disconnect the cable to the gas generator cable (squib cable). Light-emitting diode Fault actuator lights up on the control panel.

64. When all cables have been disconnected from 88830136 Test unit the following light-emitting diodes are activated on the control panel:  

Yellow Fault actuator Fault detector

65. Connect the detector cable (blue connector) to the control unit. Connect the gas generator cable (squib cable) (MA9903) to the control unit. Now the green light-emitting diode is activated On.

Figure 37 Gas generator cable, connection 1. 2.

Gas generator cable (squib cable) Extinguishing agent tank

Figure 38 Detector cable, connection 1.

Detector cable

66. Press the button Test/Reset) on the control panel for at least 1 second to reset. All light-emitting diodes on the control panel are activated.

Figure 39 1.

Test-button

67. Change and replace any defective labels. 68. Fill in the service protocol according to VOE 21A1005996. Attach a signed copy for the customer.

Fire suppression system, checking Op nbr 173-506 Total procedure time (hr): 3.00 Tools: 88830136 Test unit 16878117 Test unit 88830138 Plug 88830138 Plug Multimeter Scale, max. 5 kg with ±2 gram tolerance

Foreword 1. The service instruction is only intended for service of the Volvo Fire Suppression System and only applies to machines with systems that have been factory-installed by Volvo Construction Equipment. These machines shall not be confused with machines that have been retrofitted and may have other types of connections and functions. Se the machine card. Volvo Construction Equipment recommends service at a max. interval of 6 months or 1,000 operating hours, whichever comes first. This does not apply if the local regulations prescribe more frequent intervals.

WARNING During service, hearing protection and safety goggles must be used.

WARNING The tube of propellent gas must not be handled loosely with connected power.

NOTICE Pressure vessels must always be handled with a plug.

NOTICE When welding, and at auxiliary start-up, the central unit must be disconnected.

NOTICE Service must be performed in consecutive order, according to the test protocol and the service instruction. NOTE! Service and repairs may only be performed by authorized personnel using parts and equipment intended for the system in question. NOTE! Some service work steps will activate the fire alarm's siren and strobe light. NOTE! When replacing parts, the replaced part shall always be sent for destruction. No parts may be discarded with ordinary waste or garbage. Preparations

Checking cable harness and detector circuit 2. Place the machine in service position 1 according to Service position Check before service. 3. With the machine parked, only the green light-emitting diode should be on. If green LED is not on, connect 88830136 Test unit and perform troubleshooting before service starts. NOTE! The test unit shall be connected when troubleshooting. 4. Start the machine and release the parking brake.

Check that yellow light-emitting diode “Manual” lights up.

Figure 1 Control panel 1.

Light-emitting diode for Manual (yellow)

5. Press in green button “Test / Reset” on the control panel for at least 1 second and check that all light-emitting diodes light up, and that the siren and strobe light are activated.

Figure 2 Control panel 1.

Push-button for Test / Reset (green)

6. Reset with the button Test / Reset on the control panel.

Checking function of control unit 7. Turn off the machine and leave the battery disconnector On.

8. Unplug the connector for the gas generator cable. Remove the detector cable connection on the control unit (blue connector)

Figure 3 1. 2.

Gas generator cable (squib cable) Detector cable connection (blue connector)

9. Check that the control panel's light-emitting diodes for the error text Fault actuator, On and Fault detector are on.

Figure 4 Control panel 1. 2. 3.

Light-emitting diode for Fault actuator (yellow) Light-emitting diode for Fault detector (yellow) Light-emitting diode for On (green)

10. Connect 88830136 Test unit cables on the control unit in the following order:

1. 2. 3.

Blue connector from test unit to the control unit's connection (blue symbol ring) Blue connector from test unit to the detector cable's connection in the control unit Black connector from test unit to the gas generator cable's connection

Figure 5 1. 2. 3. 4. 5.

Connector from test unit to detector cable's connection 88830136 Test unit Connector between test unit and control unit's connection Connector from test unit to control unit Control unit

11. Check that the light-emitting diodes for Fault actuator and Fault detector are NOT activated on the control panel in the cab.

Figure 6 Control panel 1. 2.

Light-emitting diode for Fault actuator (yellow) Light-emitting diode for Fault detector (yellow)

12. Connect a multimeter to 88830136 Test unit and measure the resistance in the detector circuits. The resistance should be 2.8 kΩ. In case of a deviating value, measure the resistors separately. Each resistor shall have a value of 5.6 kΩ.

Figure 7 1. 2.

Multimeter Connection points for multimeter

13. Press the test unit's button for at least 1 second to check the function of the system for siren and strobe light. The siren should sound and the strobe light should flash. One of the two red light-emitting diodes on the test unit should flash. On the control panel, the green light-emitting diode On should be on (activated) and red light-emitting diode Fire Alarm should flash.

Figure 8 Control panel 1. 2.

Light-emitting diode for Fire alarm (red) Push-button for Test / Reset (green)

14. Reset with the button Test / Reset on the control panel.

Figure 9 Control panel 1.

Push-button for Test / Reset (green)

15. Press the button Manual release for at least 1 second on the control panel and check that the light-emitting diode on 88830136 Test unit flashes and that the fire alarm is activated. Reset with the button Test / Reset on the control panel.

Figure 10 Control panel 1. 2. 3.

Light-emitting diode for Fault Detector (yellow) Push-button for Test / Reset Push-button for Manual / release

16. NOTE! If the machine is equipped with the red control unit. Proceed as follows: 1. 2.

Remove the cover on the control unit. Connect 16878117 Test unit with the connector so that the cable falls in the direction out from the battery as shown in

3. 4. 5.

the figure. Press the grey button to reset the memory. Remove 16878117 Test unit Reinstall the cover on the control unit.

Figure 11 1. 2.

Diagnostic tool 16878117 Test unit Button for resetting system

17. Remove the test unit and the multimeter. Connect the detector cable and gas generator cable to the control unit. 18. Install the protective cover on the control panel and affix a tampering seal. Checking and inspecting extinguishing agent container 19. Visually inspect the extinguishing agent container for any physical damage. Damaged extinguishing agent container shall be replaced. The extinguishing agent container is marked with year of manufacture and volume. After 10 years, the gaskets and the extinguishing agent shall be replaced. See recharging instructions at Fire suppression system, actions after activation

Figure 12 1.

Extinguishing agent tank

20. Loosen the outlet hose and check that the burst disc is intact and that fluid does not leak out.

Figure 13 1. 2.

Outlet hose for propellant gas tank Burst disc

21. Disconnect the propellant gas hose at the bottom of the agent tank and check that fluid does not run out. A handful of fluid is acceptable.

Figure 14 1.

Bottom hose

Checking propellant gas container and actuator as well as weighing propellant gas cartridge 22. Remove the propellant gas cartridge and the pneumatic actuator by loosening the hoses and clamps.

Figure 15 Propellant gas cartridge 23. Spin off (thread) the propellant gas container from the pneumatic actuator and install 88830138 Plug.

Figure 16 Propellant gas container 1.

88830138 Plug

24. Check that the weight of the propellant gas container corresponds to the weight stated on the label. Max. deviation from the weight is -14 grams (0.5 oz). Use a scale with ±2 gram tolerance. NOTE! The plug's weight shall be added to the stated weight. The plug weighs 20 grams (0.7 oz). 25. Dismantle the pneumatic actuator. Clean and lube the gaskets with waterproof vaseline. Assemble the pneumatic actuator and check that the striker pin is in bottom position. Tightening torque: 50 Nm (37 lbf ft)

Figure 17 Pneumatic actuator 1. 2. 3.

Housing Spring Pin

26. Check the pin's level. The measurement shall be in line with the sliding calipers +/- 1 mm (0.04 in) from the edge of the actuator.

Figure 18 1.

Checking activation cartridge and the manual actuator as well as weighing activation cartridge 27. Loosen the manual actuator and the activation cartridge under the cab steps, and remove the activation cartridge. NOTE! The plug's weight shall be added to the stamped-in weight. The plug weighs 20 grams (0.7 oz).

Figure 19 1.

Activation cartridge

28. Install 88830138 Plug on the activation cartridge. Check that the weight corresponds to the stated weight. The weight may not deviate by more than 7 grams (0.25 oz).

Figure 20 Activation cartridge 1.

88830138 Plug

29. Dismantle the manual actuator. Clean and lube the gaskets with waterproof vaseline. Assemble the manual actuator as shown in the figure and check that the striker pin is in bottom position. Tightening torque: 50 Nm (37 lbf ft)

Figure 21 Manual actuator 1. 2. 3. 4.

Tamper seal Pin Spring Housing

30. Check the pin's level. The measurement shall be in line with the sliding calipers +/- 1 mm (0.04 in) from the edge of the actuator.

Figure 22 Manual actuator 1.

Striker pin's distance = ±1 mm (0.04 in)

31. Reinstall all parts and affix a tamper seal. Tightening torque: 50 Nm (37 lbf ft). Blowing clean hose and sprinkler system 32. Connect the outlet hose to the compressed air equipment. The air must be free from water or other fluids.

Figure 23 1. 2.

Outlet hose E-2005

Compressed air hose

33. To enable checking that the protective cap is in place on the nozzle under the cab floor, the operator's seat must be folded forward and secured, and the rear floor plate must be removed. Fold forward the operator's seat and secure it according to: Operator's seat, securing 34. Make sure that all 15 protective caps are installed on the nozzles. 35. Start blowing clean and check that all protective caps come off the nozzles. Check that the flow is satisfactory in all nozzles. When needed, remove the nozzles and clean them. 36. Follow the hose and sprinkler system, and check tightening of all couplings and nozzles. All plates that conceal pipes and hoses must be removed before the check is performed. Check that there are no cracks in the sprinkler system and that the fastener device for pipes and hoses is intact. Reinstall all parts as well as reinstall the protective caps on the nozzles. Checking cable harness and detector circuit 37. Check that the detector circuit is not damaged and that it is clamped with rubber protection, and is protected against physical damage. The detector circuit may not be bent tighter than with a radius of 50 mm (1.97 in). 38. Check that all cables to the central unit are free from physical damage and are clamped. 39. Reinstall the rear floor plate in the cab, fold back the operator's seat, install the front floor plate, and the mat. Checking decals and plates 40. Check that all plates and decals are installed in the correct location and that they are in good condition.

Figure 24 Decal under footstep 1.

Decal

41. Decal in cab by control panel and activation button

Figure 25 42. Decal on container

Figure 26 43. Decal on front frame if handheld fire extinguisher is installed

Figure 27

Finishing 44. Fill in the service protocol and give or send a copy to the machine owner. 45. Check that actuator and control panel are affixed with tamper seals. 46. Check that the control panel's light-emitting diode only is on with green light (On). Replacement intervals 

The battery in the control unit shall be replaced at every service interval. Only use battery type GP CR-9V Lithium 800 mAh.

    

Gas generator shall be replaced every 5 years. Counted from installation date. Extinguishing agent shall be replaced every 10 years. Counted from fill (charge) date O-rings and seal rings in agent tank shall be replaced every 10 years, or when refilling if the agent tank is older than 5 years. O-rings and gaskets in actuators shall be replaced when needed or at least every 10 years. The propellant gas cartridge and activation cartridge shall be replaced every 10 years.

Fire suppression system, component location

Figure 1

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.

Control panel CU9903 Emergency stop button SW3102 Expellant gas cartridge Gas generator (Squib) MA9903 Control unit CU9902 Siren SA9901 / LA9901 Tank Electric battery disconnector RE3101 Handheld fire extinguisher Manual activation button Actuation gas cartridge Detector circuit Sprinkler circuit Terminating resistor

See also: Fire suppression system, functional description Fire suppression system, component description Fire suppression system, specification Wiring diagram 319 Wiring diagram 915.

Front wheel, installation Op nbr 771-003 Total procedure time (hr): 0.40 Tools: 11668010 Wheel forklift 11668007 Standard Jack Single Tech Tool Service Tool

1. Fit the wheel. Wheel's weight: approx. 360 kg (795 lbs). Tightening torque wheel studs, see Wheels, tightening torques.

Figure 1

11668010 Wheel forklift

2. Let down the machine and remove the jack.

Figure 2

1. 2.

11668007 Standard Jack Single Support point

3. Restore the machine to operating condition. NOTE! When changing dimension of the wheels, the parameter shall be changed according to operation number 17030–3 with VCADS Pro. 4. Restore the machine and check that there are no error messages. 5. Check function according to Brake system, checking function, retardation

Front wheel, removal Op nbr 771-002 Total procedure time (hr): 0.40 Tools: 11668007 Standard Jack Single 11668010 Wheel forklift

1. Place the machine in service position 1, see Service position. 2. Support the axle so that the wheels can rotate.

Figure 1

1. 2.

11668007 Standard Jack Single Support point

3. Remove the wheel. Wheel's weight: approx. 360 kg (795 lbs).

Figure 2

11668010 Wheel forklift

Fuel control valve (FCV), replacing Op nbr 237-033 Total procedure time (hr): 0.90 Tools: 88800070 Spanner Tech Tool Service Tool 88890300 Interface

1. Run Tech Tool operation 28407-3 Sensor values, monitoring, and read out the fuel rail pressure. Make sure that the fuel rail pressure is below 5 MPa (725 PSI) before opening the high pressure fuel system. 2. Place the machine in service position 1, see Service position. 3. Unplug the connectors.

Figure 1 Connectors 4. Remove the high pressure pipes (2 pcs) using 88800070 Spanner.

Figure 2 High pressure pipes 5. Remove fuel feed line.

Figure 3 Fuel feed line 6. Remove the drain hose and the fuel feed pipes.

Figure 4

1. 2.

Fuel feed pipes Fuel drain hose

7. Remove the fuel control valve (2 bolts).

Figure 5 FCV 8. Install the new fuel control valve (2 bolts). Tightening torque, see Fuel system, tightening torques. 9. Install the drain hose and the fuel feed pipes. NOTE!

Use new high fuel feed pipes. Tightening torque, see Fuel system, tightening torques.

Figure 6

1. 2.

Fuel feed pipes Fuel drain hose

10. Install the fuel feed line.

Figure 7

11. Install the high pressure pipes (2 pcs) using 88800070 Spanner. Tightening torque, see Fuel system, tightening torques. NOTE! Use new high pressure pipes.

Figure 8

12. Plug in the connectors.

Figure 9

Fuel filters, replacing Op nbr 173-402 Total procedure time (hr): 0.50 Tools: 9996671 Oil filter wrench 9996672 Oil filter wrench 11666167 Disassembly tool

1. Place a container under the prefilter. Drain the prefilter, approx. 2 litres. Remove the water trap. Remove the prefilter. Use 9996672 Oil filter wrench. NOTE! Handle the old used filters in a safe and environment-friendly manner. 2. Smear new engine oil on the new filters' filter seals and install them. Tighten according to the instructions on the filter.

Figure 1

1. 2. 3. 4.

Main filter Hand pump Prefilter Water trap

3. Change the main filter. 4. The fuel system must be bled after filter change. Turn off the electric power with the battery disconnector. Turn the hand pump counter-clockwise so that it ends up in pumping position. Pump approx. 200–300 strokes until you can start to feel a resistance in the hand pump. Turn the handle clockwise until it stops. NOTE! Air bleeding may not be performed using the starter motor. 5. Turn on the electric power, start the engine, and let it run at low idle for a few minutes. If the engine is difficult to start, bleed again with the hand pump. NOTE! The hand pump may not be used when the engine is running.

Fuel rail pressure sensor, replacing Op nbr 237-035 Total procedure time (hr): 0.60 Tools: Tech Tool Service Tool 88890300 Interface

1. Run Tech Tool operation 28407-3 Sensor values, monitoring, and read out the fuel rail pressure. Make sure that the fuel rail pressure is below 5 MPa (725 PSI) before opening the high pressure fuel system. 2. Unplug the connector for the fuel rail pressure sensor and remove the fuel rail pressure sensor.

Figure 1

1. 2.

Fuel rail, pressure sensor Connector

3. Install the new fuel rail pressure sensor. Tightening torque, see Fuel system, tightening torques. Plug in the connector.

Fuel rail, replacing Op nbr 237-031 Total procedure time (hr): 1.50 Tools: Tech Tool Service Tool 88890300 Interface 88800070 Spanner

This operation also includes required tools and times for applicable parts of the following operations:    

High pressure fuel pipes, replacing Fuel system, tightening torques Pressure relief valve (PRV), replacing Fuel system, bleeding 1. Run Tech Tool operation 28407-3 Sensor values, monitoring and read out the fuel rail pressure. Make sure that the fuel rail pressure is below 5 MPa (725 PSI) before opening the high pressure fuel system. 2. Remove the bracket.

Figure 1

Bracket

3. Remove the high pressure fuel pipes, see High pressure fuel pipes, replacing. 4. Disconnect the fuel hose.

Figure 2

1. 2.

Fuel hose Connector, fuel rail pressure sensor

5. Disconnect the connector to the fuel rail pressure sensor.

6. Remove the fuel rail pressure sensor and the pressure relief valve from the fuel rail.

Figure 3

1. 2.

Pressure relief valve (PRV) Fuel rail pressure sensor

7. NOTE! There are spacer rings between the fuel rail and the cylinder block. Remove the fuel rail.

Figure 4 Attaching bolts 8. Install the new fuel rail. Tightening torques, see Fuel system, tightening torques. 9. Install the fuel rail pressure sensor and the pressure relief valve according to: Pressure relief valve (PRV), replacing. 10. Install the fuel hose on the fuel rail. Tightening torques, see Fuel system, tightening torques. 11. Connect the connector to the fuel rail pressure sensor. 12. Install the high pressure fuel pipes, see High pressure fuel pipes, replacing. 13. Install the bracket. 14. Bleed the fuel system, see Fuel system, bleeding.

Fuel system, bleeding Op nbr 233-001 Total procedure time (hr): 0.30 1. Park the machine in service position, see Service position 2. Turn off the electric power with the battery disconnector.

3. Figure 1

Hand pump on filter head.

Turn the hand pump counter-clockwise so that it ends up in pumping position. Pump approx. 200–300 strokes until you can start to feel a resistance in the hand pump. Then turn the hand pump clockwise until it stops. NOTE! Air bleeding may not be performed using the starter motor. 4. Turn on the electric power, start the engine, and let it run at low idle for a few minutes. If the engine is difficult to start, bleed again with the hand pump. NOTE! The hand pump may not be used when the engine is running.

Fuel tank breather filter, replacing Op nbr 173-409 Total procedure time (hr): 0.10 1. Change the breather filter for the fuel tank.

Figure 1

Breather filter

GPMECU1, changing non-programmed ECU Op nbr 366-106 Total procedure time (hr): 1.50 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

1. Place the machine in service position 1, see Service position Turn master switch to the ON position.

Figure 1

1. 2. 3.

Rear wall cover. Right wall cover. Rear right cab post panel.

2. Note the total number of machine hours in the information display. 3. Remove the rear wall cover. 4. Remove the right wall cover. 5. Remove the rear right cab post panel. 6. Connect Tech Tool and perform the operation 17092-3 Replace hardware to see if it is possible to read out customer parameter settings. (If there is no network connection at the machine, perform operation 17093-3 Program with stored software.)

Figure 2 Rear cab wall with GPMECU:s 7. Unplug the Tech Tool connector from the GPMECU1 8. Turn master switch to the OFF position. 9. Change GPMECU1. 10. Turn master switch to the ON position. 11. Finalize the operation 17092-3. (If there is no network connection at the machine, perform operation 17093-3 Program with stored software.) 12. If the parameter read out failed in step 3: perform operation 38335-3 Displayed machine hours, correction. 13. Start the machine and check that no error messages appear. 14. Restore the machine to operating condition.

GPMECU1, changing pre-programmed ECU Op nbr 366-105 Total procedure time (hr): 1.50 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

1. Place the machine in service position 1, see Service position Turn master switch to the ON position.

Figure 1

1. 2. 3.

Rear wall cover. Right wall cover. Rear right cab post panel.

2. Note the total number of machine hours in the information display. 3. Remove the rear cab wall cover. 4. Remove the right wall cover 5. Remove the rear right cab post panel. 6. The new control unit has basic set parameters for the machine. Connect Tech Tool and perform the operation 17030-3 Parameter, programming to see if it is possible to read out customer parameter settings.

Figure 2 Cab rear wall with GPMECU:s 7. Turn master switch to the OFF position. 8. Change GPMECU1. 9. Turn master switch to the ON position. 10. Finalize the operation 17030-3 Parameter, programming. 11. Perform the operation 38335-3 Displayed machine hours, correction. 12. Start the machine and check that no error messages appear. 13. Restore the machine to operating condition.

GPMECU2, changing non-programmed ECU Op nbr 366-108 Total procedure time (hr): 0.80 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

1. Place the machine in service position 1, see Service position Turn master switch to the ON position. 2. Remove the rear wall cover.

Figure 1 1. Rear wall cover.

Figure 2 Rear cab wall with GPMECU:s 3. Connect Tech Tool and perform the operation 17092-3 Replace hardware to see if it is possible to read out customer parameter settings. (If there is no network connection at the machine, perform operation 17093-3 Program with stored software.) 4. Turn master switch to the OFF position 5. Change GPMECU2. 6. Turn master switch to the ON position

7. Finalize the operation 17092-3. (If there is no network connection at the machine, perform operation 17093-3 Program with stored software.) 8. If the parameter read out failed in step 3: perform operation 38335-3 Displayed machine hours, correction. 9. Start the machine and check that no error messages appear. 10. After work with safety related systems the following functions checks shall be performed:    

Lever steering (CDC), functional check Lift/lower function, checking Tilt, functional check 3rd/4th hydraulic, functional check

11. Restore the machine to operating condition.

GPMECU2, changing pre-programmed ECU Op nbr 366-107 Total procedure time (hr): 0.70 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

1. Place the machine in service position 1, see Service position Turn master switch to the ON position. 2. Remove the rear cab wall cover.

Figure 1 1. Rear wall cover.

Figure 2 Cab rear wall with GPMECU:s 3. The new control unit has basic set parameters for the machine. Connect Tech Tool and perform the operation 17030-3 Parameter, programming to see if it is possible to read out customer parameter settings. 4. Unplug the connector from the GPMECU2. 5. Turn master switch to the OFF position 6. Change GPMECU2. 7. Turn master switch to the ON position

8. Finalize the operation 17030–3 Parameter, programming. 9. Start the machine and check that no error messages appear. 10. After work with safety related systems the following functions checks shall be performed:    

Lever steering (CDC), functional check Lift/lower function, checking Tilt, functional check 3rd/4th hydraulic, functional check

11. Restore the machine to operating condition.

GPMECU3, changing non-programmed ECU Op nbr 366-109 Total procedure time (hr): 1.00 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

1. Place the machine in service position 1, see Service position. Turn master switch to the ON position. 2. Remove the rear wall cover.

Figure 1 1. Rear wall cover.

Figure 2 Rear cab wall with GPMECU:s 3. Connect Tech Tool and perform the operation 17092-3 Replace hardware to see if it is possible to read out customer parameter settings. (If there is no network connection at the machine, perform operation 17093-3 Program with stored software.) 4. Turn master switch to the OFF position. 5. Change GPMECU3. 6. Turn master switch to the ON position.

7. Finalize the operation 17092-3. (If there is no network connection at the machine, perform operation 17093-3 Program with stored software.) 8. Start the machine and check that no error messages appear. 9. Calibrate the transmission according to Tech Tool operation 42101-3 10. Perform operation 42102-3 Travel direction, check. 11. After work with safety related systems the following functions checks shall be performed:    

Transmission, function check Differential lock, function check Brake system, checking function, retardation Parking brake, function checking

12. Restore the machine to operating condition.

GPMECU3, changing pre-programmed ECU Op nbr 366-110 Total procedure time (hr): 1.00 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

1. Place the machine in service position 1, see Service position Turn master switch to the ON position. 2. Remove the rear cab wall cover.

Figure 1 1. Rear wall cover.

Figure 2 Cab rear wall with GPMECU:s 3. Connect Tech Tool and perform the operation 17030-3 Parameter, programming to see if it is possible to read out customer parameter settings. 4. Turn master switch to the OFF position. 5. Change GPMECU3. 6. Turn master switch to the ON position. 7. Finalize the operation 17030-3 Parameter, programming.

8. Start the machine and check that no error messages appear. 9. Calibrate the transmission according to Tech Tool operation 42101-3 10. Perform operation 42102-3 Travel direction, check. 11. After work with safety related systems the following functions checks shall be performed:    

Transmission, function check Differential lock, function check Brake system, checking function, retardation Parking brake, function checking

12. Restore the machine to operating condition.

Grease Locations

Figure 1

1. 2. 3. 4.

Boom Frame joint, upper bearing Frame joint, lower bearing Steering cylinders, bearings

Figure 2

1. 2.

Boom Steering cylinders, bearings

Figure 3

Support bearing

Heat control valve, replacing Op nbr 873-008 Total procedure time (hr): 1.25

Removing 1. Turn off the voltage with the battery disconnect switch. 2. Fold forward the operator's seat and lock it in place with the seatbelt. See Operator's seat, securing 3. Remove the rear panel.

Figure 1

Rear panel

4. Remove the right side panel in the cab.

Figure 2

1. 2.

Right side panel Bolt

5. Remove the ventilation channel.

Figure 3

1. 2.

Ventilation duct Bolt, 3 pcs.

6. Remove the bolt that holds the heat control valve.

Figure 4

2. Heat control valve 7. Clamp shut the hoses to the heater core with two clamping pliers.

Figure 5

1. 2.

Clamping pliers Heat control valve

8. Remove the heat control valve.

Installing 9. Install the heat control valve. Remove the clamping pliers. 10. Reinstall the side panel. 11. Reinstall the rear panel. 12. Loosen the seatbelt and return the operator's seat and plug in the connectors. 13. Check the coolant level. Check function of the system.

Heater core, replacing Op nbr 873-004 Total procedure time (hr): 2.50 1. Remove the air conditioning from the machine and place it on a table. See: Climate unit, removing 2. Remove the hose between the heater unit and heater valve. Dismantle the housing by removing all clips.

Figure 1

1. 2.

Clips Slang

3. Remove the heater unit and replace it.

Figure 2

Heater unit

4. Refit the cover and affix all clips. Fit the hose for the heater valve. NOTE! Check that the fan is fitted in the correct position.

Figure 3

1. 2.

Clips Slang

5. Refit the climate unit in accordance with: Climate unit, installing

High pressure fuel pipes, replacing Op nbr 237-127 Total procedure time (hr): 0.60 Tools: Tech Tool Service Tool 88890300 Interface 88800070 Spanner

WARNING Fuel under high pressure! 1. Run Tech Tool operation 28407-3 Sensor values, monitoring and read out the fuel rail pressure. Make sure that the fuel rail pressure is below 5 MPa (725 PSI) before opening the high pressure fuel system. 2. Remove the high pressure pipes, using 88800070 Spanner.

Figure 1 High pressure pipes 3. Install the new high pressure pipes using 88800070 Spanner. Tourque tighten in two steps, see Fuel system, tightening torques. 4. Bleed the fuel system according to Fuel system, bleeding.

High pressure fuel pump, replacing Op nbr 237-032 Total procedure time (hr): 1.50 Tools: 88800070 Spanner 88830207 Rotation tool 88890300 Interface Tech Tool Service Tool

This operation also includes required tools and times for applicable parts of the following operations: 

Fuel control valve (FCV), replacing 1. Remove the fuel control valve (FCV), see Fuel control valve (FCV), replacing. 2. Remove the high-pressure fuel pipe.

Figure 1

3. Remove the high-pressure pumps (2 bolts for each pump).

Figure 2

NOTE! The pumps may be under spring tension. 4. Install the new high-pressure fuel pumps. NOTE! Lubricate the O-rings

Figure 3 Start with the pump that is in the lower position. Tighten the bolts. Rotate the engine using 88830207 Rotation tool until the pump ends up in the lower position. Tighten the bolts. Tightening torques, see Tightening torque, fuel system. 5. Install the high pressure pipe. Tightening torque, see Fuel system, tightening torques. NOTE! Use new high pressure pipe.

Figure 4

6. Install the fuel control valve, see Fuel control valve (FCV), replacing.

Hinge, lubricating Op nbr 173-317 Total procedure time (hr): 0.10 1. Remove the front cover and grease the handles' joint.

Figure 1

Handles

2. Grease the door's hinges.

Figure 2

Grease points

HMICU, changing non-programmed ECU Op nbr 366-104 Total procedure time (hr): 1.00 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

1. Place the machine in service position 1, see Service position. Turn master switch to the ON position. 2. Note the total number of machine hours in the information display. 3. Remove the rear wall cover (1), right wall cover (2), and rear right cab post cover (3).

Figure 1

1. Rear wall cover. 2. Right wall cover. 3. Rear right cab post cover.

Figure 2 Rear cab wall with HMICU 4. Connect Tech Tool and perform the operation 17092-3 Replace hardware. (If there is no network connection at machine –

perform operation 17093-3 Program with stored software.) 5. Turn master switch to the OFF position. 6. Change HMICU. 7. Turn master switch to the ON position 8. Finalize the operation 17092-3 Replace hardware. (If there is no network connection at machine – perform operation 17093-3 Program with stored software.) 9. Perform the operation 17040-3 System date and time. 10. If the parameter read out failed in step 3: perform the operation 38355-3 Displayed machine hours, correction. 11. Start the machine and check that no error messages appear. 12. Restore the machine to operating condition.

HMICU, changing pre-programmed ECU Op nbr 366-103 Total procedure time (hr): 1.00 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

1. Place the machine in service position 1, see Service position. Turn master switch to the ON position. 2. Note the total number of machine hours in the information display. 3. Remove the rear cab wall cover (1), right wall cover (2), and rear right cab post cover (3).

Figure 1

1. Rear wall cover. 2. Right wall cover. 3. Rear right cab post panel.

Figure 2 Cab rear wall with HMICU 4. Connect Tech Tool and perform the operation 17030-3 Parameter, programming to see if it is possible to read out customer

parameter settings. 5. Turn master switch to the OFF position. 6. Change HMICU. 7. Turn master switch to the ON position. 8. Finalize the operation 17030-2 Parameter, programming. 9. Perform the operation 17040–3 System date and time. 10. If the parameter read out failed in step 4: perform the operation 38335–3 Displayed machine hours, correction. 11. Start the machine and check that no error messages appear. 12. Restore the machine to operating condition.

Hub reduction, installing Op nbr 461-038 Total procedure time (hr): 1.50 Tools: 11668007 Standard Jack Single 11668007 Standard Jack Single 11668010 Wheel forklift 88830163 Lifting tool

Bolts, M12x100mm, 2 pcs. 1. Connect the lifting tool to the hub reduction. Install the brake plate, guide pins, sun gear, and the brake disc in the hub reduction. Two guide pins provided with grooves for a screwdriver can be used to facilitate when installing.

Figure 1

1. 2.

Brake plate Guide pins for brake plate

Figure 2

1. 2. 3. 4.

Brake disc Sun gear Guide pins for installing 88830163 Lifting tool

NOTE! If the brake piston, brake disc, or thrust plate have been replaced, the clearance adjusters for the brake piston and the wear indicator for the brake disc must be adjusted, see Brake discs, changing. 2. Install the O-ring on the axle housing. Install the hub reduction. Hub reduction's weight, approx.: 190 kg (419 lbs) NOTE! Install the hub reduction according to earlier markings and check that the guide pins in the hub reduction engage with the recesses in the brake piston.

Figure 3

88830163 Lifting tool

3. Install and tighten down the bolts. Tightening torques, see Front and rear axles, tightening torque. 4. Remove the lifting tool from the hub reduction. 5. Fill the axle with oil. Volume, see: Front and rear axles, volume 6. Install the wheel according to Front wheel, installation.

Hub reduction, installing Op nbr 463-046 Total procedure time (hr): 1.50 Tools: 11668007 Standard Jack Single 11668007 Standard Jack Single 11668010 Wheel forklift 88830163 Lifting tool

Figure 1

1. 2.

Brake plate Guide pins for brake plate

Figure 2

1. 2. 3. 4.

Brake disc Sun gear Guide pins for installing 88830163 Lifting tool

NOTE! If the brake piston, brake disc, or thrust plate have been replaced, the clearance adjusters for the brake piston and the wear indicator for the brake disc must be adjusted, see Brake disc, replacing. 2. Install the O-ring on the axle housing. Install the hub reduction. Hub reduction's weight, approx.: 190 kg (419 lbs) NOTE! Install the hub reduction according to earlier markings and check that the guide pins in the hub reduction engage with the recesses in the brake piston.

Figure 3

88830163 Lifting tool

Hub reduction, removing Op nbr 461-037 Total procedure time (hr): 0.80 Tools: 11668007 Standard Jack Single 11668010 Wheel forklift 88830163 Lifting tool

Sling, 2 m Shackle 1. Remove the wheel according to Front wheel, removal. 2. Drain the axle oil. Volume, see: Front and rear axles, volume. 3. Mark the hub reduction's position in relation to the axle housing. Connect the lifting tool to the hub reduction. Remove the attaching bolts and remove the hub reduction. Hub reduction's weight approx.: 190 kg (419 lbs) NOTE! In certain cases, the half shaft and brake disc can remain in the hub reduction.

Figure 1

88830163 Lifting tool

Hub reduction, removing Op nbr 463-045 Total procedure time (hr): 0.80 Tools: 11668007 Standard Jack Single 11668010 Wheel forklift 88830163 Lifting tool

Sling, 2 m Shackle 1. Remove the wheel according to Rear wheel, removing. 2. Drain the axle oil. Volume, see: Front and rear axles, specifications. 3. Mark the hub reduction's position in relation to the axle housing. Connect the lifting tool to the hub reduction. Remove the attaching bolts and remove the hub reduction. Hub reduction's weight approx.: 190 kg (419 lbs) NOTE! In certain cases, the half shaft and brake disc can remain in the hub reduction.

Figure 1

88830163 Lifting tool

Hub, replacing seal Op nbr 461-043 Total procedure time (hr): 4.50 Tools: 88830175 Pump 11666043 Jack 11666046 Swivel nipple 11666054 Jack 11667001 Handle 11667010 Plug 11667135 Drift plate 11667150 Drift plate 11667400 Drift plate 11668007 Standard Jack Single 11668007 Standard Jack Single 11668010 Wheel forklift 9809747 Puller 9993590 Gear wheel 9993713 Puller bolt 9993717 Quick nut 9993722 Support 9993757 Intermediate piece 9993770 Press tool 9993785 Gear segment 88830163 Lifting tool 9993867 Spanner 9996239 Lifting chain

Bolts, M12x100 mm, 2 pcs. Kukko 20–3 Lifting eye M16, 2 pcs. Bolt M10x60, 4 pcs. Bolt M10x45, 3 pcs. Nut M10, 6 pcs. Nut M16, 6 pcs. Sling 2 m (6 ft) Shackle Socket 75 mm This operation also includes required tools and times for applicable parts of the following operations:  

Hub reduction, removing Hub reduction, installing

Removing 1. Remove the hub reduction according to Hub reduction, removing. 2. Place the hub reduction on, e.g., a wooden block, min. height 200 mm (8 in), on a bench. Make sure that the hub reduction rests on the planet carrier. Weight, hub reduction: approx. 190 kg (420 lbs). Remove the centre cover.

Figure 1

3. Remove the lock ring and the lock washer.

Figure 2

4. Loosen the hub nut. If necessary, use a pry bar as counterhold.

Figure 3

1. 2. 3. 4.

9993590 Gear wheel 9993867 Spanner 9993785 Gear segment Bolt M10x45, 3 pcs.

Nut M16, 6 pcs.

5. Remove the hub nut, washer, measuring ring (washer), and the adjusting shims.

Figure 4

6. Remove the hub retainer from the planet carrier. Weight, hub retainer approx.:130 kg (290 lbs).

Figure 5

9996239 Lifting chain

7. In some cases, a puller may have to be used.

Figure 6

1. 2. 3. 4.

88830175 Pump 11666054 Jack 9993770 Press tool Bolt M10x60, 4 pcs.

8. Turn the hub retainer. Weight hub retainer: approx. 130 kg (290 lbs). 9. Press the hub off the hub retainer.

Figure 7

1. 2. 3. 4. 5.

Swivelling lifting eye M16, 2 pcs. Shackle, 2 pcs., sling Kukko 20–3 11667135 Drift plate 11667001 Handle

10. Lift away the hub retainer from the hub. Hub retainer weight approx.: 70 kg (154 lbs).

Figure 8

Lifting eye M16, 2 pcs.

11. Remove the bearing. Remove the hub seal.

Figure 9

1. 2. 3. 4. 5.

9809747 Puller 11666043 Jack 88830175 Pump 11667010 Plug 11667135 Drift plate

12. Drive out the bearing races from the hub retainer.

NOTICE Work carefully so that the seal is not damaged.

Installing 13. Install the new bearing races.

Figure 10

1. 2.

11667001 Handle 11667195 Drift plate

14. Place a new bearing in the hub retainer. Install the new hub seal. Smear grease on the dust lip. NOTE! It is very important that the correct tools are used in order to ensure the seal's function and position.

Figure 11

1. 2.

11667001 Handle 11667400 Drift plate

Figure 12

1. 2.

Hub retainer Dust lip

15. Place the tools in the wheel hub.

Figure 13

1. 2. 3.

9993713 Puller bolt Nut, as alternative 9993717 Quick nut with washer under 11667135 Drift plate

16. Turn the wheel hub and install the hub retainer on the wheel hub.

Figure 14

Swivelling lifting eye M16, 2 pcs.

17. Place the remaining tools in the hub retainer as shown in the figure. Press together the hub and hub retainer approx. 5 mm (0.2 in). Tap on the plate so that the hub and hub retainer end up in correct position. Repeat the procedure until the hub is level with the bearing position for the inner bearing.

Figure 15

1. 2. 3. 4. 5. 6.

88830175 Pump 11666046 Swivel nipple 9993717 Quick nut 11667150 Drift plate 11666054 Jack 9993713 Puller bolt

Figure 16

1. 2. 3. 4. 5. 6. 7.

9993722 Support (short legs) 11666054 Jack 9993717 Quick nut 9993713 Puller bolt 11667135 Drift plate (obscured) 11666046 Swivel nipple 88830175 Pump

18. Remove 11667150 Drift plate, place the inner bearing in the hub retainer, install 9993722 Support on the jack and continue

pressing. 19. Press the hub onto the hub retainer. Leave a gap of approx. 10 mm (0.4 in) between the bearing race and the wheel hub.

Figure 17

1. 2. 3.

Sliding calipers Bearing race Hub

NOTE! If the wheel hub is pressed too far, a load is applied to the bearings and the measured value of the rolling resistance will be incorrect. 20. Place the planet carrier on, e.g., a wooden block, min. height 200 mm (8 in). Grease the planet carrier's splines. Install the hub retainer on the planet carrier. Align the splines. Check that the planet carrier's splines and the hub splines mesh with each other. Check that all gears are correctly positioned. Weight, planet carrier approx.:40 kg (90 lbs). Weight, hub retainer, approx.: 120 kg (265 lbs).

Figure 18

9996239 Lifting chain

21. In some cases the parts have to be pressed together, se figure.

Figure 19

1. 2. 3. 4. 5.

9993757 Intermediate piece 9993722 Support 11666054 Jack 9993713 Puller bolt 88830175 Pump

22. Stop pressing when there is a gap (A) of approx. 5 mm (0.2 in)left between the wheel hub and the planet carrier.

Figure 20 NOTE! If the wheel hub is pressed too far, a load is applied to the bearings and the measured value of the rolling resistance will be incorrect. 23. Install the measuring ring, the washer, and the hub nut. Tighten the hub nut loosely.

Figure 21

24. Lift up the hub reduction and remove the wooden block. Hub reduction's weight, approx.: 190 kg (420 lbs).

Figure 22

9996239 Lifting chain

25. Tighten the hub nut and at the same time rotate the wheel hub at least 5 revolutions so that the bearings are rolled in. Tighten and measure alternately. Stop tightening the hub nut when it makes contact with the bearing. This takes place just when the rolling resistance increases significantly, in this example at approx. 35 Nm (25.8 lbf ft).

Figure 23 Applying 1. 2. 3. 4. 5.

9993590 Gear wheel 9993867 Spanner 9993785 Gear segment Bolt M10x45, 3 pcs. Nut M10, 6 pcs.

Figure 24 Measuring rolling resistance 1.

Socket 75 mm

Rolling resistance, initial value, see Front and rear axles, tightening torque. Initial value + measured value equals the final desired rolling resistance. Example of specification: 25 Nm (18.4 lbf ft) Measured value: 35 Nm (25.8 lbf ft) Final value: 35 Nm + 25 Nm = 60 Nm (18.4 lbf ft + 25.8 lbf ft =44.2 lbf ft) 26. Tighten the hub nut and at the same time rotate the wheel hub at least 5 revolutions so that the bearings are rolled in. Alternate between tightening and measuring until the final rolling resistance is obtained, in this example approx. 60 Nm (44.2 lbf ft). 27. To determine the adjusting shims' thickness, measure the distance from the upper edge of the measuring ring (washer) to the planet carrier's end face, and note the value, in this example 21.7 mm (0.85 in).

Figure 25

28. Lift up the hub reduction and place the wooden block between the bench and the planet carrier. Hub reduction's weight, approx.: 190 kg (419 lbs).

Figure 26

9996239 Lifting chain

29. Remove the hub nut, the washer, and the measuring ring. 30. Combine shims according to the example so that these, together with the washer's thickness, have the same value as the value that was recorded in step 25. Example: Measured value according to step 26 minus the measuring ring's (washer's) thickness gives the thickness for the adjusting shims, in this example: 21.7 – 20.0 =1.7 mm (0.85 – 0.78 = 0.07 in).

Figure 27

31. Install the adjusting shims, measuring ring (washer), the washer, and the hub nut, and tighten the hub nut loosely. 32. Lift the hub reduction and remove the wooden block.

Figure 28

9996239 Lifting chain

33. Tighten the hub nut and alternately rotate the wheel hub until the correct torque is obtained. Tightening torque, hub nut, see Front and rear axles, tightening torque.

Figure 29

1. 2. 3. 4. 5.

9993590 Gear wheel 9993867 Spanner 9993785 Gear segment Bolt M10x45, 3 pcs. Nut M10, 6 pcs.

34. Rotate the hub nut approx. 5 revolutions and check that the rolling resistance is correct, that is, matches the value that was calculated earlier, in this example 60 Nm (44.2 lbf ft). Again check the tightening torque of the hub nut. If the value of the rolling resistance is not correct, adjust with the adjusting shims. If the value is too high, increase the thickness of the adjusting shims. Loosen the hub nut and press apart approx. 1 mm. If the value is too low, decrease the thickness of the adjusting shims.

Figure 30

Socket 75 mm

35. Install the lock washer and the lock ring.

Figure 31 NOTE! The lock washer is available with two different spacings. 36. Install the O-ring on the cover. Install the cover. Check the position. Tightening torque, cover, see Front and rear axles, tightening torque.

Figure 32

37. Install the hub reduction according to Hub reduction, installing.

Hub, replacing seal Op nbr 463-043 Total procedure time (hr): 4.50 Tools: 88830175 Pump 11666043 Jack 11666046 Swivel nipple 11666054 Jack 11667001 Handle 11667010 Plug 11667135 Drift plate 11667150 Drift plate 11667400 Drift plate 11668007 Standard Jack Single 11668007 Standard Jack Single 11668010 Wheel forklift 9809747 Puller 9993590 Gear wheel 9993713 Puller bolt 9993717 Quick nut 9993722 Support 9993757 Intermediate piece 9993770 Press tool 9993785 Gear segment 88830163 Lifting tool 9993867 Spanner 9996239 Lifting chain

Bolts, M12x100mm, 2 pcs. Kukko 20–3 Lifting eye M16, 2 pcs. Bolt M10x60, 4 pcs. Bolt M10x45, 3 pcs. Nut M10, 6 pcs. Nut M16, 6 pcs. Sling 2 m (6 ft) Shackle Socket 75 mm This operation also includes required tools and times for applicable parts of the following operations:  

Hub reduction, removing Hub reduction, installing

Figure 1

3. Remove the lock ring and the lock washer.

Figure 2

4. Loosen the hub nut. If necessary, use a pry bar as counterhold.

Figure 3

1. 2. 3. 4.

9993590 Gear wheel 9993867 Spanner 9993785 Gear segment Bolt M10x45, 3 pcs.

Nut M16, 6 pcs.

5. Remove the hub nut, washer, measuring ring (washer), and the adjusting shims.

Figure 4

6. Remove the hub retainer from the planet carrier. Weight, hub retainer approx.:130 kg (290 lbs).

Figure 5

9996239 Lifting chain

7. In some cases, a puller may have to be used.

Figure 6

1. 2. 3. 4.

88830175 Pump 11666054 Jack 9993770 Press tool Bolt M10x60, 4 pcs.

8. Turn the hub retainer. Weight hub retainer: approx. 130 kg (290 lbs). 9. Press the hub off the hub retainer.

Figure 7

1. 2. 3. 4. 5.

Swivelling lifting eye M16, 2 pcs. Shackle, 2 pcs., sling Kukko 20–3 11667135 Drift plate 11667001 Handle

10. Lift away the hub retainer from the hub. Hub retainer weight approx.: 70 kg (154 lbs).

Figure 8

Lifting eye M16, 2 pcs.

11. Remove the bearing. Remove the hub seal.

Figure 9

1. 2. 3. 4. 5.

9809747 Puller 11666043 Jack 88830175 Pump 11667010 Plug 11667135 Drift plate

12. Drive out the bearing races from the hub retainer.

NOTICE Work carefully so that the seal is not damaged.

Installing 13. Install the new bearing races.

Figure 10

1. 2.

11667001 Handle 11667195 Drift plate

Figure 11

1. 2.

11667001 Handle 11667400 Drift plate

Figure 12

1. 2.

Hub retainer Dust lip

15. Place the tools in the wheel hub.

Figure 13

1. 2. 3.

9993713 Puller bolt Nut, as alternative 9993717 Quick nut with washer under 11667135 Drift plate

16. Turn the wheel hub and install the hub retainer on the wheel hub.

Figure 14

Swivelling lifting eye M16, 2 pcs.

Figure 15

1. 2. 3. 4. 5. 6.

88830175 Pump 11666046 Swivel nipple 9993717 Quick nut 11667150 Drift plate 11666054 Jack 9993713 Puller bolt

Figure 16

1. 2. 3. 4. 5. 6. 7.

9993722 Support (short legs) 11666054 Jack 9993717 Quick nut 9993713 Puller bolt 11667135 Drift plate (obscured) 11666046 Swivel nipple 88830175 Pump

18. Remove 11667150 Drift plate, place the inner bearing in the hub retainer, install 9993722 Support on the jack and continue

pressing. 19. Press the hub onto the hub retainer. Leave a gap of approx. 10 mm (0.4 in) between the bearing race and the wheel hub.

Figure 17

1. 2. 3.

Sliding calipers Bearing race Hub

Figure 18

9996239 Lifting chain

21. In some cases the parts have to be pressed together, se figure.

Figure 19

1. 2. 3. 4. 5.

9993757 Intermediate piece 9993722 Support 11666054 Jack 9993713 Puller bolt 88830175 Pump

22. Stop pressing when there is a gap (A) of approx. 5 mm (0.2 in)left between the wheel hub and the planet carrier.

Figure 21

24. Lift up the hub reduction and remove the wooden block. Hub reduction's weight, approx.: 190 kg (420 lbs).

Figure 22

9996239 Lifting chain

Figure 23 Applying 1. 2. 3. 4. 5.

9993590 Gear wheel 9993867 Spanner 9993785 Gear segment Bolt M10x45, 3 pcs. Nut M10, 6 pcs.

Figure 24 Measuring rolling resistance 1.

Socket 75 mm

Figure 25

28. Lift up the hub reduction and place the wooden block between the bench and the planet carrier. Hub reduction's weight, approx.: 190 kg (419 lbs).

Figure 26

9996239 Lifting chain

Figure 27

31. Install the adjusting shims, measuring ring (washer), the washer, and the hub nut, and tighten the hub nut loosely. 32. Lift the hub reduction and remove the wooden block.

Figure 28

9996239 Lifting chain

33. Tighten the hub nut and alternately rotate the wheel hub until the correct torque is obtained. Tightening torque, hub nut, see Front and rear axles, tightening torque.

Figure 29

1. 2. 3. 4. 5.

9993590 Gear wheel 9993867 Spanner 9993785 Gear segment Bolt M10x45, 3 pcs. Nut M10, 6 pcs.

Figure 30

Socket 75 mm

35. Install the lock washer and the lock ring.

Figure 32

37. Install the hub reduction according to Hub reduction, installing.

Hydraulic couplings

Figure 1

1. 2. 3. 4. 5. 6. 7. 8.

Connection core O–ring Back-up ring Nipple core O–ring Catches Removal ring Installation stop

Connecting 1.

Check that the installation stop is in place and that the removal ring runs easily in its groove.

Press in the male part in the female part so that the catches are pressed outward.

Press in the male part until its installation stop makes contact with the female part. The O-ring enables the catches to spring back and lock in the male part's flange. The coupling is now locked and cannot be disconnected.

Figure 2

Figure 3

1. 2. 3. 4.

Installation stop Plug-in side (female) O–ring Catch

Disconnecting 1.

Remove the installation stop using a screwdriver.

Press in the male part all the way. Then the removal ring presses out the catches.

When the male part is pulled back the removal ring runs in its groove. The catches are released and the male part can be pulled out completely.

Figure 4

Figure 5

Figure 6

Hydraulic oil level, checking Op nbr 173-356 Total procedure time (hr): 0.10 1. The level should be between Min and Max.

Figure 1

Hydraulic oil tank breather filter, replacing Op nbr 173-412 Total procedure time (hr): 0.10 1. Remove the cover and change insert.

Figure 1

Hydraulic tank, breather filter

Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Op nbr 911-040 Total procedure time (hr): 0.20 Tools: 14360000 Vacuum pump / 24V 9809685 Cable

Metal plugs

Connecting 1. Switch on the current with the battery disconnect switch on the machine. NOTE! If, for some reason, it is not suitable to switch on the current with the battery disconnect switch, us cable 9809685. 2. Remove the breather filter from the air vent pipe on the hydraulic oil tank. Install the vacuum pump connection. 3. Certain machines: Disconnect the breather hose from the transmission. Plug the hose and the pipe.

Figure 1 Connecting vacuum pump 4. Start the vacuum pump. There is now a partial vacuum in the hydraulic oil tank and some work can now be carried out on the hydraulic system without having to drain off the hydraulic oil. NOTE! Never leave the vacuum pump unattended. A power failure may cause operating problems. NOTE! Plug all connections using metal plugs as soon as the connections have been exposed.

Disconnecting 5. Turn off the vacuum pump and remove it. 6. Install the breather hose on the transmission. 7. Install the breather filter on the hydraulic oil tank. 8. Test the function of the machine.

Hydraulic oil, changing Op nbr 173-451 Total procedure time (hr): 0.90 Tools: 14360000 Vacuum pump / 24V 88830268 Pump 9809685 Cable

Hose 3/4" L: 3.5 m (11.5 ft) Metal plugs Draining 1. Place a collection container by the machine's left side. Use the hose located in the toolbox and connect it to the longer hose. For volume, see: Hydraulic system, volume. 2. Remove the cap and connect the hose to the drain point and drain the hydraulic oil in the container. Remove the plug for the fill point to bleed air. NOTE! Handle the oil in an environment-friendly manner.

Figure 1

Drain point

3. Remove the hose and install the cap. Filling 4. Use 14360000 Vacuum pump / 24V to generate a vacuum for the hydraulic tank. 

Turn on the electric power with the battery disconnector on the machine.

NOTE! If for some reason it is not suitable to turn on the electric power with the battery disconnector, then 9809685 Cable can be used.   

Remove the breather filter from the air breather pipe on the hydraulic oil tank. Install the vacuum pump's connection. Clamp off the hose from the hydraulic transmission's breather with a pair of hose pliers. Start the vacuum pump. NOTE! Never leave the vacuum pump unattended. A power failure may cause operating problems. NOTE! Plug all connections using metal plugs as soon as the connections have been exposed.

5. Fill with new oil. Hydraulic oil volume, see: Hydraulic system, volume.

Figure 2

1. 2. 3. 4.

Fill point Hose pliers (clamping pliers) Hose for hydraulic transmission breather Connection to vacuum pump

6. Check that the oil level is between Max. and Min. Top up if needed.

Figure 3

7. Remove the oil pump and reinstall the plug for the hydraulic oil tank's filler hole. 8. Turn off the vacuum pump and remove it. Remove the hose pliers (clamping pliers). Install the breather filter on the hydraulic oil tank.

Hydraulic pressure, checking Op nbr 173-313 Total procedure time (hr): 0.60 Tools: 88830213 Measuring equipment

Warm up the machine until the hydraulic system has reached operating temperature, approx. 60–80 °C (140–176 °F). Check the temperature on the display. 1. Turn the key to position 1. 2. Press and hold in key 8 (service) on the keypad for approx. 4 seconds. When asked if you want to enter Service Mode, press Select. Information Enter Service Mode

YES

3. Press key 3 (hydraulics) on the keypad. 4. Check the operating temperature on the display. 5. Start the machine. 6. NOTE! If the machine is cold, use the hydraulics carefully! Tilt forward max. angle and raise the boom. 7. Tilt back max. angle and lower the boom. 8. Turn the steering wheel to right and left full lock repeatedly. 9. Repeat steps 6, 7, and 8 until operating temperature is reached. 10. Connect the sensor 600 bar (60 MPa/8,700 psi) to 88830213 Measuring equipment. 11. Connect 88830213 Measuring equipment to the pressure check connection P2, which is located under the operator’s door.

Figure 1

Pressure check connection P2

12. Start the engine. Read off the standby pressure at low idle. Check the value, see Hydraulic pump (P2), specifications. 13. Lower the boom to the ground. Hold the lowering lever forward with the engine at high idle. NOTE! Float mode may not be activated. 14. Read off the max. pressure for pump P2. Working pressure, max., see Hydraulic pump (P2), specifications. 15. Release the lever, turn off the engine.

Hydraulic pump P3, checking function Op nbr 913-059 Total procedure time (hr): 1.50 Tools: 88830213 Measuring equipment Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable This operation also includes required tools and times for applicable parts of the following operations: 

Hydraulic system, warming up

Checking 1. Warm up the machine according to Hydraulic system, warming up. 2. Turn off the engine. 3. Lock the frame joint with the frame joint lock. Place blocks in front of and behind the wheels. 4. Connect the sensor (600 bar (60 MPa/8700 psi)) to the pressure gauge. 5. Then connect the pressure gauge to the pressure check connection PFF on the central block.

Figure 1 1. PFF-connection on central block 6. Connect to Tech Tool Service Tool.

7. Start the engine. 8. Press and hold in key 8 on the keypad for approx. 4 seconds. When prompted “Go to Service mode”, press SELECT. Information

Go to Service mode No

Yes

9. Press key 1 on the keypad. 10. Scroll to “Fan rpm". 11. Start the test 91310-3 Hydraulic pump P3, hydraulic pressure, adjust in Tech Tool Service Tool. 12. Activate “Min. displacement” to check the standby pressure. Compare the value to Hydraulic pump (P3), specifications. 13. Activate “Max. displacement” to be able to read off max. fan speed and max. pressure. Run the engine at high idle, read off the values and compare to Hydraulic pump (P3), specifications and Cooling fan rpm, specifications. NOTE! Pressure and rpm can be controlled without Tech Tool Service Tool under: Service mode →Service → Test. This should be avoided since it may give the wrong measuring results.

Standby pressure, adjusting 14. Open the engine hood and remove the left engine cover. 15. Adjust the pressure on the flow compensator. Half a revolution clockwise corresponds to an increase by 1 MPa (10 bar/145 psi).

Figure 2 1. 2.

Pressure compensator (max. pressure) Flow compensator (standby pressure)

Maximum pressure, adjusting 16. Turn off the engine. 17. Adjust the maximum pressure on the pressure compensator. Half a revolution clockwise corresponds to an increase by 5 MPa (50 bar/725 psi). NOTE! The engine must be off when adjusting.

Figure 3 1. 2.

Pressure compensator (max. pressure) Flow compensator (standby pressure)

18. Check pressure and rpm again. 19. Restore the machine.

Hydraulic pump, checking and adjusting standby pressure and working pressure Op nbr 913-001 Total procedure time (hr): 0.60 Tools: 88830213 Measuring equipment

This operation also includes required tools and times for applicable parts of the following operations: 

Hydraulic system, warming up 1. Warm up the machine until the hydraulic system has reached operating temperature according to Hydraulic system, warming up. 2. Connect the sensor 600 bar (60 MPa/8,700 psi) to 88830213 Measuring equipment. 3. Connect 88830213 Measuring equipment to the pressure check connection P2, which is located under the driver’s door.

Figure 1 Central block 1. 2.

Pump P2 PFF

4. Start the engine. Read off the standby pressure at low idle. Check the value, see Hydraulic pump (P2), specifications. 5. Turn off the engine. 6. Remove the mat from the cab. Fold the operator seat forward and secure according to Operator's seat, securing. 7. Remove the rear cover in the cab floor. 8. Adjust the standby pressure on the pump's flow compensator until correct pressure is obtained. Counter-clockwise reduces the pressure, clockwise increases the pressure. Half a revolution corresponds to approx. 8 bar (0.8 MPa) (116.0 psi). Use an Allen key 3 mm and a 13 mm open-ended wrench.

Figure 2 Pump P2 1. 2.

Flow compensator Pressure compensator

9. Start the engine. Check the standby pressure. 10. Lower the boom to the ground. Hold the lowering lever forward with the engine at high idle. NOTE! Float mode may not be activated. 11. Read off the max. pressure for pump P2. Working pressure, max., see Hydraulic pump (P2), specifications. 12. Release the lever, turn off the engine. 13. Adjust the max. pressure on the pump's pressure compensator until correct pressure is obtained. Counter-clockwise reduces the pressure, clockwise increases the pressure. 45 degrees correspond to approx. 10 bar (1.0 MPa) (145.0 psi).

Hydraulic system, bleeding Op nbr 900-002 Total procedure time (hr): 3.00 To be considered after replacing hydraulic components:    

The hydraulic oil tank must be inspected and cleaned from any contaminants. Clean the return oil filter magnetic rod (if applicable). The return oil filter should be inspected and changed if the filter has visible impurities. If the operating time of the machine is over 50% of the normal filter change interval, replace the filter. All hydraulic oil, new and recycled, must be filled via the hydraulic oil tank return filter. In order to be able to re-use the oil, it must be entirely free from debris and contaminants.

WARNING Hot hydraulic oil and hydraulic oil under pressure may result in severe personal injuries 1. Start the engine and run it at low idling speed for approximately 15 minutes without activating hydraulic functions. 2. Carefully actuate all working-hydraulics functions a few times using small lever movements with the engine running at low idling speed. NOTE! The hydraulic cylinders should not be operated against their end-of-stroke positions. 3. Raise the boom to its upper end position, without building up pressure. NOTE! It is very important that pressure is not built up even though the function is operated to its end position. 4. Lower the boom. 5. Raise the boom until the tilting cylinder is horizontal to the ground. 6. Carefully tilt fully inward without building up a pressure. 7. Turn off the engine. Fill hydraulic oil in the hydraulic oil tank, if required. If air bubbles are visible in the tank, leave the engine off for approx. ten minutes. 8. Bleed the brakes, see Brake system, bleeding. 9. Raise the boom fully and tilt fully outward. NOTE! If the lift cylinders or several components in the hydraulic system have been drained of all hydraulic oil, then the lift cylinders must be bled using the air bleed nipples on the cylinders (1 nipple per cylinder). 10. Lower the boom and stop the engine. Leave the engine turned off for approx. ten minutes and fill oil in the hydraulic oil tank, if required. 11. Start the engine. Bleed the steering valve by turning the steering wheel until the machine steers properly. 12. Turn the steering wheel fully to the right respectively the left several times. 13. Stop the engine and leave it turned off for at least 15 minutes.

Test-running 14. Start the engine and run it at low idling speed. Tilt inward and outward until air bubbles are no longer visible in the hydraulic oil tank sight glass. 15. Raise and lower the boom until air bubbles are no longer visible in the hydraulic oil tank sight glass.

16. Increase the engine speed to high idling speed. Carefully test all hydraulic functions (lifting, tilting, steering and brakes) in order to slowly building up pressure in the hydraulic system. 17. If needed, check and adjust standby pressure and working pressure for the hydraulic oil pumps, see Hydraulic pump, checking and adjusting standby pressure and working pressure and Hydraulic pump P3, checking function.

Hydraulic system, warming up Op nbr 900-001 Total procedure time (hr): 0.50 Warm up the machine until the hydraulic system has reached operating temperature, approx. 60–80 °C (140–176 °F). Check the temperature on the display. 1. Turn the key to position 1. 2. Press and hold in key 8 (service) on the keypad for approx. 4 seconds. When asked if you want to enter Service mode, press Select. Information Enter Service Mode

YES

Hydraulic tank return oil filter and magnetic rod, cleaning and replacing Op nbr 173-411 Total procedure time (hr): 0.40 1. 1. 2. 3. 4. 5.

Remove the cover. Lift out and dismantle the filter insert. Clean the magnetic rod. Install a new filter. Check the seal rings in the cover when installing.

Figure 1

Cover for return oil filter and magnetic rod

Hydraulic tank sediment, draining Op nbr 173-318 Total procedure time (hr): 0.20 Hose 3/4" L: 3.5 m (11.5 ft)

1. Remove the plate under the platform. 2. Place a collection container on the machine's left side by the cab steps. Use the hose located in the toolbox and connect it to the longer hose. 3. Remove the cap and connect the hose to the drain point and drain the sludge in the container.

Figure 1

Hydraulic oil, drain point

4. Remove the drain hose and install the cap. Install the plate. 5. The hydraulic oil level should be between Max. and Min. Top up with oil if needed.

Figure 2

Inductive sensor, lift, adjusting Op nbr 912-932 Total procedure time (hr): 0.20 1. Start the engine. 2. Raise the boom to the desired position. 3. Apply the parking brake and turn off the engine. Leave the start key in operating position (ignition position 1). 4. Check that the distance (X) between the sensor and the boom is 3–5 mm. Otherwise, adjust by loosening one of the nuts and moving the sensor to correct distance with the other nut. Tighten both nuts.

Figure 1 Distance (X) between boom and sensor 5. Loosen the nut for adjusting the sensor and move the sensor to the exact position when the light-emitting diode on the back of the sensor is not lit (exactly when the sensor is in line with the edge of the boom). Then tighten the nut.

Figure 2

1. 2.

Nut Boom

6. Activate automatic lift (boom kick-out) with the switch.

Figure 3 Automatic lift (boom kick-out) 7. Start the engine and lower the boom slightly. Check the adjustment by raising the boom with the lever in the rear lock position. Check that the boom stops in the set position.

Inductive sensor, tilt, adjusting Op nbr 912-933 Total procedure time (hr): 0.30 1. Position the bucket so that the underside of the edge saver is flat against the ground (see figure).

Figure 1

1. 2. 3. 4. 5.

Tilt indicators Adjustment for sensor Adjustment for tilt indicators Indicator pin Edge saver, underside flat against ground

2. Apply the parking brake and turn off the engine. Leave the start key in operating position (ignition position 1). 3. Check that the distance between the sensor and the indicator pin is 3–5 mm. Otherwise, adjust by loosening one of the nuts and moving the sensor to correct distance with the other nut. Then tighten both nuts.

Figure 2 Distance (A) between indicator pin and sensor

4. If the bracket for the tilt position indicators needs to be moved, loosen the nut for the bracket and move the bracket until the indicators are positioned in line. Then tighten the nut. 5. Loosen the nut for the bracket with the sensor, and slowly move the bracket to a position where the light-emitting diode is not lit (exactly when the sensor is in line with the end of the indicator pin). Tighten the nut. 6. Check the function of the automatic tilt (bucket positioner) by activating automatic tilt with the switch.

Figure 3 Automatic tilt (bucket positioner) 7. Start the engine and lift the bucket so that the bucket can be tilted forward. Check the adjustment by first tilting the bucket forward a bit and then tilting back the bucket with the lever in lock position. The bucket should tilt back automatically and remain in the position that was set. 8. Lower the bucket against the ground (without tilting the bucket) and check that the edge saver's underside rests flat on the ground once again.

Injector sleeves, replacing Op nbr 237-017 Total procedure time (hr): 8.00 Tools: 9988539 Pressure gauge 88800070 Spanner 88830205 Adapter 88830206 Counterhold 88830263 Puller 11666051 Pressure gauge Tech Tool Service Tool 88890300 Interface 9996400 Impact puller 9998007 Adapter

This operation also includes required tools and times for applicable parts of the following operations:    

Service position Coolant, changing Injectors, replacing all High pressure fuel pipes, replacing 1. Place the machine in service position 1, see Service position. 2. Drain the coolant, see: Coolant, changing. 3. Remove the injectors, see: Injectors, replacing all. 4. When removing the injector sleeves, use: 88830263 Puller. The tool kit consists of the components in the picture.

Figure 1

1. 2. 3. 4. 5. 6. 7. 8.

Washer Bolt (hexagon type) Bolt (hexagon type) Washer Nut (hexagon type) Threaded spindle Allen key Conical pin

9. 10. 11. 12. 13. 14.

Hold-down device Centring sleeve Thread drill Threaded pin Spindle Holder

5. Fit the thread drill into the spindle. Lock it with the threaded pin. NOTE! Make sure the threaded pin ens up in correct position.

Figure 2

1. 2. 3.

Spindle Thread drill Threaded pin

6. Install the holder and lock it with the injector yoke. Fit the spindle into the injector sleeve.

Figure 3

1. 2. 3.

Injector yoke Injector yoke bolt Holder

7. Turn the thread drill in a clockwise direction until thread cutting is complete. A thread is cut into the injector sleeve. Thread depth approximately: 10 mm (0.39 in.).

Figure 4

1. 2.

Injector yoke Spindle

8. Turn the spindle in a counter-clockwise direction with the open-ended spanner.

Figure 5

1. 2.

Injector yoke Spindle

Remove the spindle. 9. Remove the threaded pin.

Figure 6

1. 2.

Thread drill Threaded pin

Clean the thread drill. 10. Remove the injector yoke. Remove the holder.

Figure 7

1. 2. 3.

Injector yoke Injector yoke bolt Holder

11. Install the centring sleeve. Install the threaded spindle. Turn the threaded spindle in a clockwise direction. Install the nut and the washer on the threaded spindle. Turn the nut in a clockwise direction to loosen the injector sleeve.

Figure 8

Spindle

12. Remove the centring sleeve. Remove the injector sleeve with the threaded spindle.

Figure 9

1. 2.

Injector sleeve with threaded spindle Holder

Clean the contact surfaces. 13. Fit the new injector sleeve with a new O-ring.

Figure 10

1. 2.

O-ring Fitting compound

Coat the O-ring with fitting compound. 14. Screw the nut on the bolt, mount the washer, and install the bolt in the hold-down device. Slide on the new injector sleeve. Fit the conical pin and lightly oil it.

Figure 11

1. 2. 3. 4.

Washer Nut Bolt Conical pin

5. 6.

Injector sleeve Hold-down device

15. Install the hold-down device. Press the injector sleeve up to the limit stop on the hold-down device with slight pressure.

Figure 12 Hold-down device 16. Install the washer and bolt. Bolt tightening torque: 20 ±3 Nm (15 ±2 lbf ft). Hold the bolt (2) with a suitable tool, then turn the nut evenly in a clockwise direction.

Figure 13

1. 2. 3. 4.

Tighten the bolt Hold the bolt Washer Nut

17. Remove the bolt. Remove the hold-down device. Check the installation position of the injector sleeve.

Figure 14

1. 2.

Bolt Hold-down device

18. Repeat the procedure for all the injector sleeves. 19. Install the injectors, see: Injectors, replacing all. NOTE! When cleaning the injector, never use a steel scraper, steel brush, or similar on the injector nozzle. There is risk that the injector nozzle holes may be damaged or clogged, resulting in loss of power. If needed, use a rag soaked in kerosene or similar. 20. Fill coolant, see: Coolant, changing.

Injectors, replacing all Op nbr 237-002 Total procedure time (hr): 3.50 Tools: 88800070 Spanner 88830206 Counterhold Tech Tool Service Tool 88890300 Interface 9996400 Impact puller 9998007 Adapter

WARNING Fuel under high pressure!

WARNING Make sure that high-pressure fuel cannot come into contact with unprotected parts of the body when working with injection equipment.

NOTICE Maintain greatest possible cleanliness when working on the fuel system.

NOTICE Plug all pipes, hoses and connections when removing. This operation also includes required tools and times for applicable parts of the following operations:   

Valve cover, removing High pressure fuel pipes, replacing Valve cover, installing 1. Run Tech Tool operation 28407-3 Sensor values, monitoring and read out the fuel rail pressure. Make sure that the fuel rail pressure is below 5 MPa (725 PSI) before opening the high pressure fuel system. 2. Place the machine in service position 1, see Service position. 3. Remove the high pressure fuel pipes according to High pressure fuel pipes, replacing. 4. Remove the valve cover according to Valve cover, removing. 5. Disconnect the electric connections from the injectors and remove the bracket.

Figure 1

1. 2.

Bolt for the bracket Electric connections for the injectors

6. Remove the nuts and the nozzles for the injectors. If needed use 9998007 Adapter and 9996400 Impact puller.

Figure 2 Nozzles for the injectors 7. Remove the bolts on the injector yokes and remove the injectors using 88830206 Counterhold.

Figure 3

1. 2.

Bolt for the injector yoke Injector

8. Write down the injector’s trim codes. Install the injectors with new O-rings and new copper gaskets. Install the injector yokes and tighten the bolts according to step 1 in specification, see Fuel system, tightening torques.

Figure 4

1. 2.

O-ring Copper gasket

9. Relieve the load on the injectors by loosing the bolts on the injector yokes. 10. NOTE!

Oil in the sealing rings. Make sure to fit the nozzles correctly in the groves in the sealing rings. Install new nozzles with new sealing rings.

Figure 5

1. 2.

Grove in the sealing ring Pin on the nozzle

Figure 6 Nozzles for the injectors 11. Install the nuts and tighten according to step 1 in specification, see Fuel system, tightening torques. 12. Tighten the injector yoke bolts according to step 2 in specification, see Fuel system, tightening torques. 13. Tighten the nuts according to step 2 in specification, see Fuel system, tightening torques. 14. Install the bracket, two bolts and connect the electric connections for the injectors. Tightening torques, see Fuel system, tightening torques.

Figure 7

Bolt for the bracket

Electric connections for the injectors

15. Install the valve cover and the separator housing according to Valve cover, installing. 16. Install new high pressure fuel pipes, see High pressure fuel pipes, replacing. 17. Run Tech Tool operation 17030-2 Parameter, programming. Program the trim codes according to:      

P1G3O Trimcode Cylinder 1 P1G3P Trimcode Cylinder 2 P1G3Q Trimcode Cylinder 3 P1G3R Trimcode Cylinder 4 P1G3S Trimcode Cylinder 5 P1G3T Trimcode Cylinder 6

Inlet throttle, replacing Op nbr 254-059 Total procedure time (hr): 1.00 1. Place the machine in service position 1, see Service position 1. 2. Remove the left plastic cover. Remove the charge air pipe and the charge air hose from the throttle.

Figure 1

3. Unplug the connector from the throttle. Remove the attaching bolts.

Figure 2

1. 2.

Attaching bolts Connector

4. Remove the throttle and the gasket.

Figure 3 Gasket 5. Install the new throttle. Use a new gasket. Plug in the connector. 6. Install the charge air hose and charge- air pipe on the throttle.Tightening torque, clamps: Tghtening torque: 6 ±1 Nm (4.4 lb ft) 7. Install the plastic cover and restore the machine

Lever steering (CDC), functional check Op nbr 660-011 Total procedure time (hr): 0.20 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

NOTE! This method is conditional on the pump pressures and steering pressures being according to specifications. 1. Start the machine and check that there are no error messages. 2. Warm up the machine until the hydraulic system reaches operating temperature, 60–80°C according to Hydraulic system, warming up. 3. Check that lever steering (Comfort Drive Control) cannot be activated with switch SE4227 if:  

the armrest is raised, position sensor SE4227. SW4205 or the armrest SW4216 is in forward or reverse position.

Figure 1

SW4205

Figure 2

1. 2. 3. 4. 5.

Activation CDC, SW4216 Steering lever Kick-down button Directional gear selector, SW4217 Armrest lever steering (CDC) SE4227

4. Release the parking brake. 5. Lower the armrest. 6. Activate lever steering (CDC), see figure. Check that the adjacent symbol is shown on the display.

Figure 3

7. Move the steering lever so that the machine moves from right to left end-position. Check that the machine moves smoothly and that the steering speed corresponds to the lever deflection. Also check that the machine slows down smoothly before the end-positions. If the machine does not move as it should, calibrate end-positions with the Tech Tool operation 64187-3 End position lever steering right/left, calibration. 8. Move the lever so that the machine moves from left to right with rpm according to Lever steering (CDC), specifications. Measure the time and compare it to Lever steering (CDC), specifications. 9. Move the lever to the left at the same time as you turn the steering wheel to the right. Check that the machine follows the steering wheel and moves to the right. Then let go of the steering wheel to check that the lever steering takes over and that the machine now moves to the left. If the machine does not primarily follow steering wheel commands, the problem is likely a binding /jamming priority slide, see CDC valve, lever steering, description. 10. Check that the lever steering (CDC) disengages (symbol for lever steering turns off on the display) when you:  

raise the armrest operate the gear selector on the steering column

Figure 4

Lift/lower function, checking Op nbr 912-226 Total procedure time (hr): 0.50 NOTE! This method is valid on the condition that the servo pressure is according to specifications. 1. Start and warm up the machine, see Hydraulic system, warming up. 2. Operate the lift and lower function, and check that the system works smoothly and that lift/lower speed corresponds to the lever deflection.

Boom kick-out (automatic lift), checking 3. Activate the button for automatic lift (boom kick-out).

Figure 1 Automatic lift (boom kick-out) 4. Lower the boom to ground level. Move the lever backwards to hold position and check that the lift arms stop. 5. Deactivate boom kick-out (automatic lift).

Float mode, checking 6. Raise the boom until the lift pistons are in horizontal position. 7. Tilt in to end-position. 8. Activate float mode (see figure).

Figure 2 Float mode 9. Then move the lowering lever forward until you feel that the magnet holds it in place. When float mode is activated, the lift arms are held up since the attachment lock rests on a mechanical stop. 10. Tilt forward and check that the boom drops.

Figure 3

11. Tilt back and check that the boom returns back up.

Figure 4

12. Turn off float mode.

Single-acting lift, function check 13. Lower the boom to the ground. 14. Activate single-acting lift (see figure).

Figure 5 Single-acting lift 15. Tilt back against end-position and check that the boom lifts up. 16. Turn off the function for single-acting lift.

Lift and lower time, checking 17. Check lift and lower times according to Function times, specifications.

Lubrication oil pressure, checking with pressure gauge Op nbr 221-022 Total procedure time (hr): 0.30 Tools: 88830213 Measuring equipment 936442 Testing nipple

NOTE! The engine must be warmed up before checking the oil pressure. 1. Place the machine in service position 1, see Service position 2. Remove the plug and install the tools.

Figure 1

1. 2.

936442 Testing nipple 88830213 Measuring equipment

3. Start the engine. Check the oil pressure, see Lubrication system, specifications. 4. Turn off the engine. Remove the tools and install the plug.

Lubrication, every 50 hours Op nbr 173-303 Total procedure time (hr): 0.20

Boom, grease 1. Grease joints that can be reached from the left side. NOTE! In tough conditions, these should be greased daily.

Figure 1

Grease points

2. Grease joints that can be reached from the right side. NOTE! In tough conditions, these should be greased daily.

Figure 2

Grease points

Lubrication, every 250 hours Op nbr 173-304 Total procedure time (hr): 0.10

Upper frame joint bearing, steering cylinders, attachment bracket and attachments, grease 1. Grease the upper frame joint bearing and the steering cylinder's front and rear bearings on the machine's left side. NOTE! In aggressive/corrosive conditions, greasing should take place every 50 hours.

Figure 1

1. 2.

Steering cylinder's grease points Frame joint, upper bearing

2. Grease the steering cylinder's front and rear bearings on the machine's right side. NOTE! In aggressive/corrosive conditions, greasing should take place every 50 hours.

Figure 2

Steering cylinder's grease points

3. Grease the attachment bracket, left and right side. Also grease the greased bearings on associated attachments. NOTE! In aggressive/corrosive conditions, greasing should take place every 50 hours.

In tough operating conditions, grease daily.

Figure 3

Attachment bracket's grease points

Lubrication, every 500 hours Op nbr 173-305 Total procedure time (hr): 0.10

Propeller shaft's support bearing and universal joints, grease 1. NOTE! In aggressive/corrosive conditions, the universal joints should be greased every 50 hours.

Figure 1

1. 2. 3.

Universal joints Splines joint Support bearing

Lubrication, every 1000 hours Op nbr 173-306 Total procedure time (hr): 0.10

Lower frame joint bearing, grease 1. NOTE! Grease more often as needed.

Figure 1

Frame joint, lower bearing

Maintenance service, every 50 hours Op nbr 173-004 Total procedure time (hr): 1.25 1. Place the machine in service position according to: Service position 1 2. Basic service 3. Oil-bath air cleaner reservoir oil, checking NOTE! Optional equipment 4. Lubrication, every 50 hours 5. Tyre wear and air pressure, checking 6. Engine oil level, checking 7. Restoring of the machine

Maintenance service, every 250 hours Op nbr 173-007 Total procedure time (hr): 1.50 1. Place the machine in service position according to: Service position 1. 2. Basic service. 3. Oil-bath air cleaner reservoir oil, changing. NOTE! Optional equipment May need to be serviced at a shorter interval. 4. Engine pre cleaner cyclone type, cleaning NOTE! Optional equipment 5. Lubrication, every 50 hours. 6. Lubrication, every 250 hours. 7. Tyre wear and air pressure, checking 8. Engine oil level, checking 9. Restoring of the machine.

Maintenance service, every 500 hours Op nbr 173-010 Total procedure time (hr): 3.50 Tools: 9996671 Oil filter wrench 9996672 Oil filter wrench 11666167 Disassembly tool

1. Place the machine in service position according to: Service position 1 2. Basic service 3. Diesel particulate filter, regenerating 4. Engine oil and filter, changing 5. Fuel filters, replacing 6. Oil-bath air cleaner reservoir oil, changing NOTE! Optional equipment May need to be serviced at a shorter interval. 7. Engine pre cleaner cyclone type, cleaning NOTE! Optional equipment 8. Coolers, cleaning 9. Coolant level, checking 10. Lubrication, every 50 hours 11. Lubrication, every 250 hours 12. Lubrication, every 500 hours 13. Automatic central lubrication filter, replacing NOTE! Optional equipment 14. Tyre wear and air pressure, checking 15. Transmission oil level, checking 16. Hydraulic oil level, checking 17. Restoring of the machine

Maintenance service, every 1000 hours Op nbr 173-012 Total procedure time (hr): 5.50 Tools: 9993831 Support 9996671 Oil filter wrench 9996672 Oil filter wrench 11666167 Disassembly tool 88830136 Test unit 88830138 Plug 88830138 Plug 88890074 Multimeter 88890300 Interface 88890253 Cable 88890305 Cable Tech Tool Service Tool

Feeler gauge Hose 3/4" L: 3.5 m (11.5 ft) Scale, max. 5 kg with ±2 gram tolerance 1. Brake pressure and function, checking 2. Service brake, testing 3. Parking brake function, checking 4. Place the machine in service position according to: Service position 1 5. Basic service 6. MATRIS and Tech Tool, reading 7. Parking brake pads, checking 8. Diesel particulate filter, regenerating 9. Engine oil and filter, changing 10. Fuel filters, replacing 11. Oil-bath air cleaner reservoir oil, changing NOTE! Optional equipment May need to be serviced at a shorter interval. 12. Engine pre cleaner cyclone type, cleaning NOTE! Optional equipment 13. Hydraulic tank sediment, draining 14. Engine air cleaner primary filter, replacing 15. Place the machine in service position according to: Service position 2 16. Service brake disc wear, checking

17. Cab prefilter, replacing 18. Cab main filter, replacing NOTE! Optional equipment If the machine has carbon filter or asbestos filter. 19. Coolers, cleaning 20. Engine belt condition, checking 21. Coolant level, checking 22. Lubrication, every 50 hours 23. Lubrication, every 250 hours 24. Lubrication, every 500 hours 25. Lubrication, every 1000 hours 26. Automatic central lubrication filter, replacing NOTE! Optional equipment 27. Battery, checking 28. Tyre wear and air pressure, checking 29. Fire suppression system, checking NOTE! Optional equipment 30. Transmission oil level, checking 31. Hydraulic oil level, checking 32. Restoring of the machine

Maintenance service, every 2000 hours Op nbr 173-014 Total procedure time (hr): 8.50 Tools: 885812 Timing tool 9993831 Support 9996671 Oil filter wrench 9996672 Oil filter wrench 11666135 Gas filling kit 11666167 Disassembly tool 14290266 Hose 88830136 Test unit 88830138 Plug 88830138 Plug 88830207 Rotation tool 88830213 Measuring equipment 88830214 Fixture 88890074 Multimeter 88890105 Refractometer 88890300 Interface 88890253 Cable 88890305 Cable Tech Tool Service Tool

Feeler gauge Hose 3/4" L: 3.5 m (11.5 ft) Scale, max. 5 kg with ±2 gram tolerance 1. Brake pressure and function, checking 2. Service brake, testing 3. Parking brake function, checking 4. Place the machine in service position according to: Service position 1 5. Basic service 6. MATRIS and Tech Tool, reading 7. Parking brake pads, checking 8. Diesel particulate filter, regenerating 9. Engine oil and filter, changing 10. Fuel filters, replacing 11. Oil-bath air cleaner reservoir oil, changing NOTE! Optional equipment May need to be serviced at a shorter interval. 12. Oil-bath air cleaner reservoir filter insert, cleaning NOTE! Optional equipment 13. Engine pre cleaner cyclone type, cleaning

NOTE! Optional equipment 14. Hydraulic tank sediment, draining 15. Hydraulic tank return oil filter and magnetic rod, cleaning and replacing 16. Hydraulic oil tank breather filter, replacing 17. Valves, adjusting 18. Engine air cleaner primary filter, replacing 19. Engine air cleaner secondary filter, replacing 20. Fuel tank breather filter, replacing 21. Place the machine in service position according to: Service position 2. 22. Service brake disc wear, checking 23. Boom suspension accumulator, checking NOTE! Optional equipment 24. Drive axle oil, changing 25. Axle breather filters, replacing 26. Cab prefilter, replacing 27. Cab main filter, replacing 28. Coolers, cleaning 29. Engine belt condition, checking 30. Coolant freezing point, checking 31. Coolant level, checking 32. Hinge, lubricating 33. Lubrication, every 50 hours 34. Lubrication, every 250 hours 35. Lubrication, every 500 hours 36. Lubrication, every 1000 hours 37. Automatic central lubrication filter, replacing NOTE! Optional equipment 38. Battery, checking 39. Tyre wear and air pressure, checking 40. Fire suppression system, checking NOTE! Optional equipment 41. Transmission oil level, checking 42. Hydraulic oil level, checking

43. Restoring of the machine

Maintenance service, every 4000 hours Op nbr 173-018 Total procedure time (hr): 11.00 Tools: 885812 Timing tool 9809685 Cable 9993831 Support 9996671 Oil filter wrench 9996672 Oil filter wrench 11666135 Gas filling kit 11666167 Disassembly tool 14290266 Hose 14360000 Vacuum pump / 24V 88830136 Test unit 88830138 Plug 88830138 Plug 88830213 Measuring equipment 88830214 Fixture 88830268 Pump 88890074 Multimeter 88890105 Refractometer 88890300 Interface 88890253 Cable 88890305 Cable Tech Tool Service Tool

Feeler gauge Hose 3/4" L: 3.5 m (11.5 ft) Scale, max. 5 kg with ±2 gram tolerance Metal plugs 1. Brake pressure and function, checking 2. Service brake, testing 3. Parking brake function, checking 4. Place the machine in service position according to: Service position 1 5. Basic service 6. Parking brake pads, checking 7. MATRIS and Tech Tool, reading 8. Diesel particulate filter, regenerating 9. Engine oil and filter, changing 10. Fuel filters, replacing 11. Oil-bath air cleaner reservoir oil, changing NOTE! Optional equipment May need to be serviced at a shorter interval. 12. Oil-bath air cleaner reservoir filter insert, cleaning

NOTE! Optional equipment 13. Engine pre cleaner cyclone type, cleaning NOTE! Optional equipment 14. Hydraulic oil, changing 15. Hydraulic tank return oil filter and magnetic rod, cleaning and replacing 16. Hydraulic oil tank breather filter, replacing 17. Valves, adjusting 18. Engine air cleaner primary filter, replacing 19. Engine air cleaner secondary filter, replacing 20. Fuel tank breather filter, replacing 21. Place the machine in service position according to: Service position 2. 22. Service brake disc wear, checking 23. Boom suspension accumulator, checking NOTE! Optional equipment 24. Transmission oil, filter and suction strainer, changing and cleaning 25. Drive axle oil, changing 26. Axle breather filters, replacing 27. Cab prefilter, replacing 28. Cab extra prefilter cyclone type, replacing NOTE! Optional equipment 29. Cab main filter, replacing 30. Coolers, cleaning 31. Engine belt condition, checking 32. Coolant freezing point, checking 33. Coolant level, checking 34. Hinge, lubricating 35. Lubrication, every 50 hours 36. Lubrication, every 250 hours 37. Lubrication, every 500 hours 38. Lubrication, every 1000 hours 39. Automatic central lubrication filter, replacing NOTE! Optional equipment 40. Battery, checking

41. Tyre wear and air pressure, checking 42. Fire suppression system, checking NOTE! Optional equipment 43. Hydraulic pressure, checking 44. Transmission oil level, checking 45. Hydraulic oil level, checking 46. Restoring of the machine

Maintenance service, every 4500 hours This interval only contains the methods that supplement the relevant standard interval.See example in Foreword,Service. Op nbr 173-019 Total procedure time (hr): 3.50 Tools: 88890300 Interface 88890253 Cable 88890305 Cable Tech Tool Service Tool

1. Service position 1 2. Diesel particulate filter, checking and cleaning 3. Restoring of the machine

Maintenance service, every 6000 hours This interval only contains the methods that supplement the relevant standard interval.See example in Foreword,Service. Op nbr 173-022 Total procedure time (hr): 1.50 Rubber hose ø7 mm (0.79 in) flexible rubber hose Bottle approx 1000 ml (0.26 US gallon) Bucket Destilled water approx. 3000 ml (0.34 US gallon) 1. Service position 1 2. Coolant, changing 3. AdBlue®/DEF tank, breather filter, replacing 4. AdBlue®/DEF pump unit filter, replacing 5. Restoring of the machine

Maintenance service, first 1000 hours This interval only contains the methods that supplement the relevant standard interval.See example in Foreword,Service. Op nbr 173-042 Total procedure time (hr): 0.90 Tools: 9993831 Support

1. Place the machine in service position according to: Service position 2 2. Drive axle oil, changing 3. Restoring of the machine

MATRIS and Tech Tool, reading Op nbr 173-332 Total procedure time (hr): 0.40 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

1. Connect Tech Tool Service Tool to the machine. Read off logged errors. (The read-off is saved automatically.) 2. Start MATRIS from Tech Tool and run a read-out. 3. Exporter the read-off from MATRIS.

Mechanical release of parking brake Op nbr 176-001 Total procedure time (hr): 0.50 1. Place the machine in service position 1, see Service position.

WARNING The parking brake is now non-functional. The machine may only be towed if it is connected to another vehicle by a towbar. 2. Remove the rubber protection. Use counterhold and turn the adjusting screw counter-clockwise until the inner piston's surface is flush with the outer piston, then the parking brake has been released mechanically.

Figure 1

1. 2.

Brake disc Adjusting screw

Figure 2

1. 2. 3. 4.

Outer piston Inner piston Brake pads, 2 pcs. Brake disc

3. Reinstall the rubber protection.

NOTICE Leaving the machine without resetting the parking brake function requires an out of function label on the steering wheel.

Restoring 4. Start the engine and let it idle. Release the parking brake with the switch. Remove the rubber protection and turn the adjusting screw so that the inner piston has contact with the brake disc. Turn out 1/2 turn. 5. Check the parking brake's function according to Parking brake, function checking

Oil cooler, component location For information on hydraulic transmission's cooling, see: Hydraulic transmission, description

Figure 1

Oil cooler

Oil-bath air cleaner reservoir filter insert, cleaning Op nbr 173-505 Total procedure time (hr): 0.30 1. Loosen the fasteners and spin loose the bottom part.

Figure 1

2. Remove the filter and clean it with diesel. 3. Place the filter in the bottom part and install the bottom part.

Oil-bath air cleaner reservoir oil, changing Op nbr 173-514 Total procedure time (hr): 0.20 1. Loosen the fasteners and spin loose the bottom part. Weight:approx. 15 kg (33 lbs)

Figure 1

2. Remove the filter and place it on a clean surface. Drain the oil into a suitable container. Clean the included parts.

Figure 2

1. 2.

Reference level for oil Oil in both bowls

3. Fill new engine oil, see: Engine, fill quantities. 4. Place the filter in the bottom part and install it.

Oil-bath air cleaner reservoir oil, checking Op nbr 173-504 Total procedure time (hr): 0.20 1. Loosen the fasteners and spin loose the bottom part. Weight:approx. 15 kg (33 lbs)

Figure 1

2. Remove the filter and place it on a clean surface. The oil level should cover both bowls.

Figure 2

1. 2.

Reference level for oil Oil in both bowls

3. Place the filter in the bottom part and install it.

Operator's seat, securing WARNING The work involves handling heavy components - failure to stay alert may result in severe crushing injuries. Op nbr 852-010 Total procedure time (hr): 0.50

Raising 1.     

Remove the panel on the cab wall behind the operator's seat. Unplug the connectors, the connector for the servo lever does not have to be unplugged. Remove the bolts behind the operator's seat. Pull out the seatbelt and raise up the operator's seat against the steering wheel. To raise and fold forward the operator's seat maximally, the mat and the front floor plate have to be removed. Secure the operator's seat with the seatbelt around the steering column.

Figure 1 Raised operator's seat

Figure 2 Securing operator's seat 1.

Seatbelt

Restoring 2.    

Loosen the seatbelt and let down the operator's seat. Install the front floor plate and the mat, if they were removed. Tighten down the operator's seat. Plug in the connectors.



Reinstall the panel on the cab wall behind the operator's seat.

Parking Brake - Assembly Op nbr 550-021 Total procedure time (hr): 0.30 Tools: ½ inch socket C-wrench, pin 6.35 mm, diam. 76.2 mm 1. Smear a thin layer of fluid (compatible with mineral oil-based hydraulic fluid) on the seals. Install the seals. NOTE! The outermost O-rings, see Fig. 1, should not be lubricated.

Figure 1

2. Insert the adjusting piston in the piston and magnet unit until it is flush with the bottom of the piston and magnet unit, see Fig. 2.

Figure 2

1. 2.

Adjusting piston Piston and magnet unit 3. Install the piston and magnet unit in the brake caliper.

Figure 3

Cup springs, 5 pcs. 4. Smear heat-resistant lubricant on the cup springs. Install them as shown in Fig. 3. 5. Install the adjusting screw in the piston and magnet unit, see Fig. 4.

Figure 4

Adjusting screw 6. Install the threaded cap with the C-wrench, see Tightening torque:.

Figure 5

7. Install the brake pads in the brake caliper with the distribution screw and two hex nuts.

Parking Brake - Disassembly Op nbr 550-019 Total procedure time (hr): 0.50 Tools: ½ inch socket C-wrench, pin 6.35 mm, diam 76.2 mm 1. Remove the parking brake, see Parking brake assembly, removing. 2. Remove the cap using the C-wrench, see Fig. 1. Remove the cup springs. NOTE! Make sure that the brake is not pressurized and that the adjusting screw has been loosened before the cap is removed. 3. Press out the inner piston from the piston and magnet unit, see Fig. 2. 4. Clean, then check for any damage and wear. 5. Remove all seals. NOTE! Install new seals every time that the brake has been dismantled.

Figure 1

Figure 2

Parking Brake - Installation Op nbr 550-022 Total procedure time (hr): 0.90 Tools: ½ inch socket Torque wrench, minimum 271.2 Nm 1–⅛ inch wrench, combination wrench 9/16 inch combination wrench

Figure 1 1. 2. 3.

Lock nut Urethane spring Attaching bolt

Figure 2 1. 2.

Connection port Air bleeder screw 1. Fit the brake caliper over the brake disc. Install the attaching bolts loosely to support the brake caliper. 2. Tighten the adjusting screw until the brake pads have solid contact with the brake disc to keep the brake in place. Install the rubber cap over the adjusting screw. 3. Install washers, urethane springs, and lock nuts on the attaching bolts. Tighten the attaching bolts until they are in contact

with the urethane springs. Then tighten another ⅔ turn (approx. 1.78 mm compression) so that the urethane springs have the correct preload. 4. Tighten the lock nuts, see Tightening torque: . 5. Connect the hydraulic hose to the connection port on the side of the brake caliper, see Fig. 2. 6. Bleed the system as follows: 1.

Start the machine and release the parking brake. Open the air bleeder screw slowly, see Fig. 2. Note any air bubbles. Close the air bleeder screw and tighten it. See Tightening torque:. NOTE! Use an air bleeder hose on the air bleeder screw to lead away fluid from the brake pads.

Repeat step 1 until there is no more air in the brake oil.

7. Adjust the pad clearance, see Parking brake, adjusting. 8. Install the splash guard (optional equipment) and cover plate on the machine's left side.

Figure 3 1. 2.

Splash guard (optional equipment) Cover plate

Parking brake assembly, removing Op nbr 550-018 Total procedure time (hr): 0.40 Tools: 1–⅛ in wrench, combination wrench 1. Place the machine in service position 1, see Service positions 2. Remove the splash guard (optional equipment) and the cover plate on the machine's left side, see Fig. 1.

Figure 1 1. 2.

Splash guard (optional equipment) Cover plate

3. Disconnect the hydraulic hose and plug it.

Figure 2 1. 2. 3. 4.

Adjusting screw Attaching bolts Hydraulic hose Distribution screw

4. Remove the distribution screw.

5. Remove the rubber cap from the adjusting screw. Use counterhold and turn the adjusting screw counter-clockwise until the inner piston's surface is flush with the outer piston, then the parking brake has been released mechanically. 6. Remove the brake pads. 7. Loosen the lock nuts for the attaching bolts. Pull out the upper attaching bolt slightly and secure the brake caliper with a tensioning strap. 8. Lift out the brake caliper.

Parking brake function, checking Op nbr 173-384 Total procedure time (hr): 0.10 1. Apply the parking brake. 2. Turn on the ignition. Make sure that the transmission disengagement function is not activated. 3. Hold in the key for service on the keypad to access the menus for service. Press the key for transmission on the keypad. Select “APS settings” and then “Service”. Press ESC on the service display unit to see the rpm on the display.

Figure 1

4. Start the engine and select gear F3. 5. Press down the accelerator pedal slowly until it bottoms out. The machine should not move. 6. If the machine moves, troubleshoot using the information in the diagnostics tab.

Parking brake pads, checking Op nbr 173-323 Total procedure time (hr): 0.10 1. Check the thickness of the pads. Minimum measurement is 5 mm (0.2 in).

Figure 1

X = thickness

Parking brake, adjusting Op nbr 550-002 Total procedure time (hr): 0.30

Figure 1

1. 2. 3.

Distribution screw Inner hex nut Outer hex nut

Figure 2

Adjusting screw

Tools: ½ inch socket 9/16 inch combination wrench Feeler gauge, 0.25–0.40 mm 1. Start the machine and release the parking brake. Turn off the machine. 2. Loosen the outer hex nut for the distribution screw, se Fig. 1. Turn the distribution screw until the clearance between the brake disc and the inner brake pad is 0.25–0.40 mm. Check the pad clearance with the feeler gauge. 3. Hold the distribution screw in place and tighten the outer hex nut against the inner hex nut, see Tightening torque:.

4. Turn the adjusting screw, see Fig. 2, until the clearance between the brake disc and the outer brake pad is 0.25–0.40 mm. Check the pad clearance with the feeler gauge. 5. Start the machine, apply and release the parking brake three times. Check the clearance between the brake disc and the brake pads, adjust if needed.

Parking brake, function checking Op nbr 550-023 Total procedure time (hr): 0.10 After the repair is finished, check the function according to the following. 1. Apply the parking brake. 2. Turn on the ignition. Make sure that the transmission disengagement function is not activated. 3. Hold in the key for service on the keypad to access the menus for service. Press the key for transmission on the keypad. Select “APS settings” and then “Service”. Press ESC on the service display unit to see the rpm on the display.

Figure 1

Parking brake, replacing brake pads Op nbr 550-014 Total procedure time (hr): 0.70 This operation also includes required tools and times for applicable parts of the following operations: Parking brake, adjusting Parking brake, function checking 1. Place the machine in service position 1, see Service position. NOTE! Leave the battery disconnector turned on.

2. Figure 1

1. 2.

Splash guard[1] Cover

Remove the splash guard [2] and the cover under the steps on the machine's left side.

3. Figure 2

Adjusting screw

Start the engine and let it idle. Release the parking brake. Remove the rubber cap and loosen the adjusting screw. Turn off the engine.

4. Figure 3

1. 2. 3.

Distribution screw Inner hex nut Outer hex nut

Loosen the nuts and remove the distribution screw. Remove the brake pads. 5. Install the new brake pads. Install the distribution screw and nuts without locking them.

Adjusting 6. Adjust the parking brake according to Parking brake, adjusting. 7. Install the rubber cap over the adjusting screw. 8. Install the cover and the splash guard[3]. 9. Remove the blocks by the wheels. Restore the machine and check that there are no error codes. 10. Check function according to Parking brake, function checking [1]Optional equipment [2]Optional equipment [3]Optional equipment

Pressure relief valve (PRV), replacing Op nbr 237-034 Total procedure time (hr): 1.50 Tools: Tech Tool Service Tool 88890300 Interface

NOTE! When replacing the pressure relief valve, the fuel rail pressure sensor must be replaced! 1. Run Tech Tool operation 28407-3 Sensor values, monitoring, and read out the fuel rail pressure. Make sure that the fuel rail pressure is below 5 MPa (725 PSI) before opening the high pressure fuel system. 2. Place the machine in service position 1, see Service position. 3. Remove the pressure relief valve.

Figure 1

Pressure relief valve (PRV)

NOTE! Collect the fuel that drains. NOTE! Work carefully so that no impurities enter the fuel distribution pipe. 4. Lube the O-ring, threads, and the seal edge on the new pressure relief valve with oil.

Figure 2

1. 2. 3.

Thread O-ring Seal edge

5. Install the new pressure relief valve (PRV). Tightening torque, see: Fuel system, tightening torques. 6. Unplug the connector for the fuel rail pressure sensor and replace the fuel rail pressure sensor. Plug in the connector. Tightening torque, see Fuel system, tightening torques NOTE! When replacing the pressure relief valve, the fuel rail pressure sensor must be replaced!

Figure 3

1. 2.

Fuel rail, pressure sensor Connector

7. Turn on the electric power with the battery disconnector. 8. Run Tech Tool operation 23768-3 Pressure relief valve, reset 9. Bleed the fuel system: See Fuel system, bleeding. 10. Turn off the engine. 11. Check visually for any leaks in the fuel system.

Refrigerant, draining Op nbr 874-002 Total procedure time (hr): 1.00 Tools: 88830256 Draining tool 88830250 Refrigerant unit 9812446 Nipple

Refrigerant cylinder

NOTICE Service workshops in certain countries must be accredited in order to handle refrigerants and to perform service work on the air conditioning. At an accredited workshop, there must be at least one person in a supervisory position with certified competence. Accreditation is applied for at national authorities, according to the country’s governing legislation.

WARNING    

Wear tight-fitting goggles. Use rubber gloves and protect other areas of exposed skin (risk of frostbite). Avoid inhaling the refrigerant. Exposure to refrigerant can cause irritation of eyes, nose and throat. Inhaling concentrated refrigerant can cause cardiac arrest. Never mix R134a with air when checking for leaks. If something in the system generates a spark or the system is pressurized, the mixture may ignite. 1. Calculate the volume of the refrigerant cylinder, the cylinder may only be filled to 75%. Tare (refrigerant cylinder's empty weight, stated on cylinder) plus net weight (refrigerant cylinder's max. content, stated on cylinder) minus the refrigerant cylinder's present total weight (use the supplied scales) is equal to the amount of refrigerant that can be held by the refrigerant cylinder. To find out how much refrigerant there is in the machine, see the specifications for the relevant machine type.

Figure 1

1. 2. 3.

88830256 Draining tool Scales Refrigerant cylinder

2. Leave the refrigerant cylinder standing on the scales with the valve at the top. 3. Connect the red hose from "Discharge" on the drain tool to the refrigerant cylinder. Tighten the quick-coupling. 4. Connect the blue hose from "Suction" on the drain tool to the machine's low-pressure connection. Tighten the quick-coupling. 5. Zero the scales. 6. Open the valve on the refrigerant cylinder.

7. Open the "Discharge" valve on the drain tool. 8. Turn the middle valve on the drain tool to “Recovery”. 9. Start the drain tool by pressing the switch. 10. Open the “Suction” valve to drain the refrigerant. 11. When the “Suction” pressure gauge has reached a vacuum pressure and the scales have stopped increasing, let the drain tool run for another five minutes. 12. Turn the middle valve to “Self-clearing” and, when the pressure gauge shows a vacuum pressure, the drain tool can be turned off. 13. Close all valves and remove the connections from the machine.

Refrigerant, filling incl vacuum pumping Op nbr 874-001 Total procedure time (hr): 2.00 Tools: 88830250 Refrigerant unit 88830260 Adapter 9511207 Leak detector AC

This operation also includes required tools and times for applicable parts of the following operations: 

Troubleshooting, air conditioning unit (AC)

WARNING    

Wear tight-fitting goggles. Use rubber gloves and protect other areas of exposed skin (risk of frostbite). Avoid inhaling the refrigerant. Exposure to refrigerant can cause irritation of eyes, nose and throat. Inhaling concentrated refrigerant can cause cardiac arrest. Never mix R134a with air when checking for leaks. If something in the system generates a spark or the system is pressurized, the mixture may ignite. 1. To find out how much compressor oil there is in the system, see the specifications for the relevant machine type. 2. In case of a major leak (e.g., major hose failure), most of the specified oil volume should be filled. In case of a minor leak (e.g., a small crack), only a small amount of oil should be filled. 3. Turn 88830260 Adapter to the correct volume and fill it with the compressor oil. NOTE! The compressor oil should not be exposed to air more than is absolutely necessary. 4. Connect 88830260 Adapter on the machine's low-pressure connection and fill the compressor oil by joining it. 5. Check that the system seals tight before filling, see Cooling unit, leak detection.

Vacuum-pumping 6. Connect the red hose from the pressure gauge bank to the high-pressure connection on the machine. Tighten the quickcoupling. 7. Connect the blue hose from the pressure gauge bank to the low-pressure connection on the machine. Tighten the quickcoupling. 8. Stand the refrigerant cylinder upside-down on the scales. 9. Connect the yellow hose from the pressure gauge bank to the refrigerant cylinder. Tighten the quick-coupling. 10. Open all valves on the pressure gauge bank. 11. Start the vacuum pump. When the gauge is below 3 millibar (0.3 kPa, 0.044 psi) and does not move more than 0.20 millibar (0.02 kPa, 0.003 psi), vacuum-pump for another 10 minutes, then vacuum-pumping is done.

Figure 1

1. 2. 3.

Low-pressure gauge High-pressure gauge Vacuum gauge

12. Close all valves on the pressure gauge bank.

Filling 13. To find out how much refrigerant should be filled, see the specifications for the relevant machine type. 14. Open the valve on the refrigerant cylinder. 15. Start the scales and zero it by pressing “Tare”. 16. Open the yellow valve on the pressure gauge bank. 17. Open the blue valve pressure gauge bank to start filling. NOTE! If the correct refrigerant volume is not reached, close the blue valve and continue with step 18. 18. Start the machine and turn on the AC with max. fan and max. cooling. 19. Open the blue valve to continue filling. 20. When the scales show the correct refrigerant volume, close the valve on the refrigerant cylinder. 21. Check the pressure on the red and blue pressure gauges according to Troubleshooting, air conditioning unit (AC). 22. Turn off the machine. 23. Remove the connections from the machine. 24. Use 9511207 Leak detector AC and check for leaks around the connections. Install the protective caps on the connections.

Restoring of the machine Op nbr 173-499 Total procedure time (hr): 0.20 1. Install/close all hatches, lower/close the hood.

SCR muffler, replacing Op nbr 254-127 Total procedure time (hr): 3.00 Tools: Tech Tool Service Tool 88890300 Interface

NOTICE Risk of machine damage. AdBlue®/DEF causes corrosion damage. Do not spill AdBlue®/DEF on to connectors. Contaminated connectors cannot be cleaned and must be replaced immediately.

Removing 1. Place the machine in service position 1, see Service position. 2. Remove the sensor from the exhaust pipe.

Figure 1

Sensor

3. Remove the dosing injector. Disconnect the sensor pipes and sensor from the mixing tube. Remove the V-clamp from the mixing tube and remove the bolts from the mixing tube flange. Remove the mixing tube.

Figure 2

1. 2. 3. 4.

Dosing injector Exhaust gas pressure sensor Exhaust gas temperature sensor NOx sensor

4. Disconnect the sensors and sensor pipes from the muffler. Remove the attaching bolts (4 pcs.) for the bracket and remove the bolt at the exhaust pipe. Remove the bracket and place it on the right fender.

Figure 3

1. 2. 3.

DPF differential pressure sensor Attaching bolts Exhaust gas temperature sensor

4. 5.

DPF differential pressure sensor Exhaust gas temperature sensor

5. Open the mounting clamps.

Figure 4

Mounting clamps

6. Connect a lifting device as shown and remove the SCR. Weight: approx 21 kg (46 lb)

Figure 5

Lifting eye

7. Check for damage on connections, pipes- and contact surfaces.

Installing 8. Install the SCR. Do not tighten the mounting clamps. Weightapprox. 21 kg ( 43 lb) 9. Install the bracket. Do not install the attaching bolts 10. Install the mixing tube to set the position of the SCR. Make sure that the flanges are aligned.. Torque-tighten the attaching bolts and v-clamp according to Inlet and exhaust system, tightening torques. 11. Make sure that the SCR is installed correctly and torque-tighten the mounting clamps according to Inlet and exhaust system, tightening torques. 12. Install the bracket attaching bolts. NOTE! Make sure you avoid building in tensions in the joints. 13. Install the exhaust pipe and the sensor. 14. Install the pipes and sensors. Torque-tighten according to Inlet and exhaust system, tightening torques. NOTE! Torque-tightening requires slotted sockets, 17 mm and 22 mm. 15. Install the sensor pipes and sensor. Torque-tighten according to Inlet and exhaust system, tightening torques. 16. Install the dosing injector. Torque-tighten according to Inlet and exhaust system, tightening torques. NOTE! Make sure that the heat shield is installed correctly.

Figure 6

17. To reset the soot and ash load, run TechTool operation 25474-3 Exhaust aftertreatment system, reset .

SCR system, dosing test Op nbr 254-118 Total procedure time (hr): 0.80 Tools: Tech Tool Service Tool 88890300 Interface

Container Measuring beaker NOTE! Let the machine cool down. For information about AdBlue®/DEF, see AdBlue®/DEF information.

NOTICE Risk of machine damage. AdBlue®/DEF causes corrosion damage. Do not spill AdBlue®/DEF on to connectors. Contaminated connectors cannot be cleaned and must be replaced immediately. 1. Remove the mounting bolts from the AdBlue®/DEF-dosing injector.

Figure 1

Mounting bolts

2. Place the AdBlue®/DEF-dosing injector in a container as shown in the picture. Use a paper towel to cover the opening.

Figure 2

1. 2.

AdBlue®/DEF-dosing injector Container

3. Run Tech Tool operation 25965-3 SCR system, dosing and follow the instructions in Tech Tool. 4. When the test is finished, compare the AdBlue®/DEF volume with specification, see Inlet and exhaust system, specification 5. Reinstall the AdBlue®/DEF-dosing injector. Tightening torque, see Inlet and exhaust system, tightening torques.

Seal for front output shaft, replacing Op nbr 421-052 Total procedure time (hr): 2.50 Tools: 88890180 Interface Tech Tool Service Tool 1–⅛ in wrench, combination wrench ½ inch socket Torque wrench, minimum 271.2 Nm 1–⅛ inch wrench, combination wrench 9/16 inch combination wrench This operation also includes required tools and times for applicable parts of the following operations: Service position Parking brake assembly, removing Parking Brake - Installation Parking brake, function checking 1. Place the machine in service position 1, see: Service position. 2. Drain the transmission oil. Volume, see: Hydraulic transmission, capacity

Removing 3. Remove the parking brake, see: Parking brake assembly, removing 4. Disconnect the propeller shaft from the hydraulic transmission and move it aside. Remove the brake disc.

Figure 1 1. 2. 3.

Propeller shaft Bolt M12, 4 pcs. Bolt, brake disc, 12 pcs.

5. Mark the drive flange's position in relation to the transmission. Remove the drive flange. NOTE! The marking is made to facilitate reinstallation. The propeller shaft and the output shaft easily end up in the wrong position.

If the drive flange has to be rotated to end up in correct position, lift a rear wheel and rotate the propeller shaft.

Figure 2 1.

Bolt, drive flange, 2 pcs.

6. Remove the old seal ring and the O-ring. Use a pry bar.

Figure 3 1. 2.

O-ring Seal ring

Installing 7. Install the new O-ring and the new seal ring. (See Figure 3.) 8. Install the drive flange according to the marking. Tightening torque, see: Transmission, tightening torques.

Figure 4 1.

Bolt, drive flange, 2 pcs.

9. Install the brake disc. 10. Install the front propeller shaft on the hydraulic transmission. Tightening torque, see: Propeller shafts, tightening torques. NOTE! If the drive flange has to be rotated to end up in correct position, lift a rear wheel and rotate the output shaft.

Figure 5 1. 2. 3.

Propeller shaft Bolt M12, 4 pcs. Bolt, brake disc, 12 pcs.

11. Install the parking brake, see: Parking Brake - Installation. 12. Fill oil in the hydraulic transmission. Volume, see: Hydraulic transmission, capacity. 13. Restore the machine and check functions according to: Parking brake, function checking.

Seal for rear output shaft, replacing Op nbr 421-054 Total procedure time (hr): 0.90 This operation also includes required tools and times for applicable parts of the following operations: Service position 1. Place the machine in service position 1, see Service position. 2. Drain the transmission oil. Volume, see Hydraulic transmission, capacity.

Removing 3. Mark the propeller shaft's and drive flange's position in relation to the axle. Disconnect the rear propeller shaft from the hydraulic transmission and move it aside. NOTE! The marking is made to facilitate reinstallation. The propeller shaft and the output shaft easily end up in the wrong position. If the drive flange has to be rotated to end up in correct position, lift a rear wheel and rotate the output shaft.

Figure 1

1. 2. 3.

Marking Bolt M12 Rear propeller shaft

4. Remove the drive flange.

Figure 2

1. 2.

Bolt M12 Drive flange

5. Remove the seal and the O-ring.

Figure 3

1. 2.

O-ring Seal ring

Installing 6. Install a new O-ring and a new seal. (See Figure 3.) 7. Install the drive flange. Tightening torques, see: Transmission, tightening torques.

Figure 4

1. 2.

Bolt M12 Drive flange

8. Install the rear propeller shaft on the hydraulic transmission. Tightening torque, see: Propeller shafts, tightening torques. NOTE! If the drive flange has to be rotated to end up in correct position, lift a rear wheel and rotate the output shaft.

Figure 5

1. 2. 3.

Marking Bolt M12 Rear propeller shaft

9. Fill oil in the hydraulic transmission. Volume, see: Hydraulic transmission, capacity. 10. Restore the machine.

Secondary steering pump, checking and adjusting working pressure Op nbr 647-091 Total procedure time (hr): 0.70 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

Checking of working pressure 1. Start the engine. 2. Turn the steering wheel until the machine has reached right full lock (end-position). 3. Place blocks in front of and behind the wheels. 4. Turn off the engine. 5. Turn the start key to position 1. 6. Connect the computer to the test socket in the cab and start Tech Tool Service Tool . 7. Start “64721-3 Secondary steering, test” in Tech Tool Service Tool. 8. Start “Activation: secondary steering pump”. 9. Turn the steering wheel against the machine's right full lock (end-position) and, at the same time, read off the “secondary steering pump pressure”. Compare the value to Secondary steering pump, specifications. 10. Turn the start key to position 0.

Adjusting working pressure 11. Remove the mat and the rear floor plate in the cab. 12. Adjust the pressure by turning the pressure adjusting screw (clockwise to increase pressure).

Figure 1

1. Secondary steering pump, pressure adjusting screw 13. Turn the start key to position 1. 14. Start “64721-3 Secondary steering, test” in Tech Tool Service Tool. 15. Start “Activation: secondary steering pump”. 16. Turn the steering wheel against the machine's right full lock (end-position) and, at the same time, read off the “secondary steering pump pressure”. Compare the value to Secondary steering pump, specifications. 17. Turn the start key to position 0. 18. Restore the machine. 19. Start the engine and check that there are no error codes.

Service brake disc wear, checking Op nbr 173-322 Total procedure time (hr): 0.30 Feeler gauge 1. Apply the service brake and block the brake pedal in applied position with a suitable spacer. NOTE! The brake has to be applied during the entire wear check.

Figure 1

Spacer

2. Check the brake pressure. Go to service mode and read off the brake pressure. The brake pressure must be over 2 MPa (20 bar/290 psi) during the whole operation. 3. Start the engine and charge the brakes if the brake pressure is too low. Turn off the engine and continue from, and including, step 2. 4. Remove the wear indicator cap.

Figure 2

Indicator

5. Press in the wear indicator pin until it stops.

6. Measure the distance between surface A and B with a feeler gauge. For max. and min. values, see: Wheel brake, specification.

Figure 3

1. 2.

Feeler gauge Indicator pin

Figure 4

A. B.

Nipple, flat surface Indicator pin, flat surface

1. 2. 3. 4. 5.

Wear indicator pin Nipple Brake plate Brake disc Brake piston

7. Install the protective cap over the wear indicator. 8. Repeat steps 4–8 for all brakes. 9. If the brake disc is worn out, change brake disc according to Brake discs, changing. 10. Release the brake pedal.

Service brake, testing Op nbr 173-383 Total procedure time (hr): 0.20 1. The brake test must be carried out in a place where there is no risk of injuries to personnel or damage to equipment. The ground must be clean and have good friction (dry asphalt or similar). The machine must not be loaded. 2. Press and hold in key 8 on the keypad for approx. 4 seconds. When prompted “Go to Service mode”, press SELECT. Information

Go to Service mode No

Yes

3. Scroll to TEST and press SELECT, choose Brake test and press SELECT, choose On, press SELECT. 4. Engage gear position F and accelerate when the text “Accelerate over 20 km/h” is shown on the information display, brake maximally when the text “Brake to standstill” is shown on the information display. The retardation value is shown on the information display. 5. If the wheels lock and slide on the ground surface, the test has to be repeated. 6. The three latest test values are saved in Brake test log. 7. Min. acceptable retardation value see, Brake system, specifications NOTE! The value according to specifications is to be considered as an absolute minimum value. If reduced brake function is suspected, continue to check the brake system.

Servo pressure, checking and adjusting Op nbr 914-055 Total procedure time (hr): 0.20 Tools: 88830213 Measuring equipment

Checking 1. Warm up the machine according to Hydraulic system, warming up. 2. Lock the frame joint with the frame joint lock. Place blocks in front of and behind the wheels.

Figure 1

3. Turn the start key to position 1. 4. Release the pressure in the servo system by moving the servo levers back and forth 10–15 times. 5. Connect the 60 bar sensor to 88830213 Measuring equipment. 6. Connect 88830213 Measuring equipment to the pressure check connection on the load lowering block.

Figure 2

1. 2.

Load lowering block Pressure check connection

7. Start the engine. Let it run at low idle speed. Tilt in against end-position. Servo pressure, see Servo system, specifications. 8. Turn off the engine.

Adjusting 9. Adjust the servo pressure on the central block's pressure reducing valve. One revolution equals approx. 0.5 MPa (5 bar, 73 psi).

Figure 3

1. 2. 3.

Adjusting servo pressure, pressure reducing valve Adjusting brake pressure, pressure reducing valve Central block

10. Again check the pressure. 11. Restore the machine.

Servo pressure, checking at the spool in control valve Op nbr 914-063 Total procedure time (hr): 0.30 Tools: 9993831 Support 88830213 Measuring equipment

E-1706 This operation also includes required tools and times for applicable parts of the following operations:  

Service position Servo pressure, checking and adjusting

NOTE! Before checking the servo pressure by the slide, check and adjust the servo pressure, see Servo pressure, checking and adjusting. 1. Place the machine in service position 2, see Service position. 2. Depressurize the system by moving the servo levers back and forth 10–15 times. NOTE! If the machine is equipped with 3rd/4th function, the start key should be in position 1. 3. Remove the cover plate on the front frame. 4. Disconnect the servo line from the control valve for the function in question and install tool E-1706, 88830213 Measuring equipment. Collect the oil in a suitable container.

Figure 1 Check servo pressure by slide 1. 2. 3.

E-1706 Tilt in (plus side) Lift (plus side)

5. Start the engine and remove the support. Operate the function in question against end-position and read off the servo pressure, see Servo system, specifications. If the measured pressure is too low:

Check the servo pressure (main servo pressure), see Servo pressure, checking and adjusting, at the same time as the servo pressure by the slide is checked. If the main servo pressure drops when the function is used, this may be caused by an internal leakage in the control valve. 6. Restore the machine.

Shift valve, checking Op nbr 993-030 Total procedure time (hr): 0.80 Tools: 936439 Testing nipple 936439 Testing nipple 88830046 Dump body support 88830213 Measuring equipment 88830213 Measuring equipment 88830385 Adapter 88830385 Adapter

This operation also includes required tools and times for applicable parts of the following operations: 

Service positions 1. Place machine in the service position. Refer to Service positions. 2. Run up the load body and secure with 88830046 Dump body support. 3. Remove the cover on the box with the lubrication oil pump.

Figure 1

Figure 2

1. 2. 3. 4. 5.

Distribution block Connection between main line A and distribution block Connection between main line B and distribution block Test button SE9901, monitor, lubrication pressure 4. Disconnect main lines A and B from the distribution block. 5. Transfer the nipples located in the block to each main line.

Figure 3

1. 2. 3. 4.

Main line Nipple from distribution block 88830385 Adapter 936439 Testing nipple

6. Connect 88830385 Adapter and 936439 Testing nipple to each of the two lines. Connect 88830213 Measuring equipment to

the measuring nipples. 7. Turn the ignition to position I, running position. 8. Hold in the test button on the pump for approx. 4 seconds to start a test cycle. 9. Now the pump should pump out grease in one of the lines and the pressure in the line should increase to max. level, see Automatic lubrication system, specifications. NOTE! SE9901, monitor, lubrication pressure, which controls shutdown of the pump does not work when the greasing system is disconnected. If the pump does not reach max. pressure, one of the following may be the cause:   

Air bubbles in the grease. Bleed the system, see Bleeding air. Ambient temperature is too low for the grease. Replace the grease with grease adapted to the current temperature, see Recommended lubricants. The pump has failed and should be replaced, see applicable parts of Automatic lubrication pump unit, reconditioning.

10. Finish the cycle by turning the ignition to the Off position 0 or by disconnecting the pump's electrical connection for a short time.

Figure 4

Electrical connection

11. Turn the ignition to position I, running position. 12. Start another test cycle by holding in the test button for approx. 4 seconds. Now the pump should start in the other line and the pressure in the measuring equipment should increase quickly to max. level, see Automatic lubrication system, specifications, at the same time as the first line becomes pressureless. If the pressure does not drop in the first line and th pressure does not increase in the second line, then the shift valve has failed and must be replaced, see applicable parts of Automatic lubrication pump unit, reconditioning. 13. Finish the test by turning the ignition to the Off position 0 or by disconnecting the pump's electrical connection for a short time. 14. Make sure that there is no residual pressure in the lines.

15. Remove the measuring equipment. Restore the lubrication oil lines and install the cover on the box for the pump. 16. Restore the machine from service position.

Shock valve lift function, checking Op nbr 912-023 Total procedure time (hr): 0.60 Tools: 9993825 Check valve 9993831 Support 88830213 Measuring equipment 88830175 Pump 14360000 Vacuum pump / 24V

1. Place the machine in service position 1, see Service position. NOTE! Leave the battery disconnector turned on. 2. Release the pressure in the system by moving the servo levers back and forth 10–15 times. NOTE! If the machine is equipped with 3rd/4th function, the start key should be in position 1. 3. Connect the vacuum pump, see Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump. 4. Remove the shock valve for the lift function and plug the hole with the plug from 9993825 Check valve.

Figure 1 Control valve, seen from underneath 1.

Shock valve, lift

5. Screw down the shock valve in 9993825 Check valve and connect the other tools according to the figure. Check the opening pressure of the shock valve by pumping until the pressure no longer increases. Then the shock valve has opened and the opening pressure can be read off. Collect the oil that runs out of the drain hole in a suitable container. Opening pressure, see Control valve, specifications. The shock valve is not adjustable.

Figure 2

1. 2. 3. 4.

9993825 Check valve Shock valve 88830175 Pump 88830213 Measuring equipment

6. Install the shock valve on the control valve. 7. Remove the vacuum pump, see Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump. 8. Restore the machine.

Shock valve, tilt function, checking Op nbr 912-021 Total procedure time (hr): 0.80 Tools: 9993831 Support 14360000 Vacuum pump / 24V 88830175 Pump 9993825 Check valve 88830213 Measuring equipment

1. Place the machine in service position 2, see Service position. NOTE! Leave the battery disconnector turned on. 2. Release the pressure in the system by moving the servo levers back and forth 10–15 times. NOTE! If the machine is equipped with 3rd/4th function, the start key should be in position 1. 3. Remove the cover plate on the front frame. 4. Remove the bracket that holds the control valve.

Figure 1

Bracket

5. Connect the vacuum pump, see Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump. 6. Remove the shock valve for the function in question and plug the hole with the plug from 9993825 Check valve.

Figure 2 Control valve 1. 2.

Shock/anti-cavitation valve tilt out (-) Shock/anti-cavitation valve tilt in (+)

7. Screw down the shock valve in 9993825 Check valve and connect the other tools according to the figure. Check the opening pressure of the shock valve by pumping until the pressure no longer increases. Then the shock valve has opened and the opening pressure can be read off. Collect the oil that runs out of the drain hole in a suitable container. Opening pressure, see Control valve, specifications. The shock valve is not adjustable.

Figure 3

1. 2. 3. 4.

9993825 Check valve Shock valve 88830175 Pump 88830213 Measuring equipment

8. Reinstall the shock valve on the control valve. 9. Remove the vacuum pump, see Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump. 10. Install the bracket that holds the control valve. 11. Install the cover plate on the front frame. 12. Restore the machine.

Stall speed, checking Op nbr 236-002 Total procedure time (hr): 0.50 1. Warm up the machine until the engine and hydraulic transmission have reached operating temperature, approx. 50 °C – 90 ° C. When checking, turn off major power consumers and the air conditioning (if installed).

WARNING Risk of personal injury! Make sure that no persons are in front of or behind the machine. 2. Turn the start key to position 1. 3. Press and hold in key 8, Service, on the keypad for approx. 4 seconds.

Figure 1 Keypad 4. Press key 2, Transmission. 5. Use the arrow keys, press until the APS-mode is shown on the display, then press Select. Select Service mode and press Select. NOTE! Check which APS-mode is selected before it is changed.

Figure 2 APS-mode

Figure 3 Service mode 6. Start the engine. 7. Check the high idle rpm, see Engine, specifications. 8. Apply the foot brake so that the wheels lock and the machine cannot move. Select third gear, forward or reverse. 9. Apply full throttle. Read off the engine rpm, see stall speed with torque converter. Engine, specifications. 10. Restore the APS-mode, press Select, and finish with Esc. 11. Turn off the engine.

Starter motor, replacing Op nbr 331-018 Total procedure time (hr): 0.80 This operation also includes required tools and times for applicable parts of the following operations: 

Service position 1. Place the machine in service position, 1 see Service position

WARNING Turn off the battery disconnect switch and remove the start key before starting to work. Removing 2. Remove the fender on the machine’s left side. 3. Remove the side plate. 4. Mark and disconnect the control cables for the starter motor relay on the starter motor.

Figure 1

Figure 2

1. 2. 3. 4. 5.

Control cables Starter motor relay Ground connection (2 pcs.) Battery connection Starter motor solenoid

5. Disconnect the battery's connection cable and ground cable for the starter motor. 6. Disconnect the cabling for the aftertreatment fuel metering unit.

Figure 3 Aftertreatment fuel, metering unit 7. Remove the bolts for the aftertreatment fuel metering unit and move it aside. 8. Remove the bolts (3 pcs.) that hold the starter motor. 9. Remove the starter motor. Weight: 14 kg (30 Ibs) Installing 10. Use new gaskets and install the starter motor. 11. Install the bolts and connect the cabling for the aftertreatment fuel metering unit. 12. Install the battery's connection cable and ground cable for the starter motor, as well as the control cables for the starter motor relay.Tightening torques, see Starter motor, tightening torques. 13. Install the side plate. 14. Install the fender. 15. Restore the machine to operating condition and check that no error messages appear.

Steering accumulator removed, checking Op nbr 645-037 Total procedure time (hr): 0.20 Tools: 88830175 Pump 88830213 Measuring equipment

E-2015 See also Safety when working on hydraulic systems. This operation also includes required tools and times for applicable parts of the following operations:



Accumulator, discarding 1. Connect E-2015 to removed accumulator. Connect the other tools according to the figure.

Figure 1 Checking removed accumulator 1. 2. 3.

88830175 Pump Accumulator E–2015

2. Pump oil into the accumulator. After a few pump strokes the pressure will increase quickly up to the precharge pressure and then increase slowly. Precharge pressure: See Steering, specifications. The accumulator should be discarded if the precharge pressure is less than that stated in specifications, see Accumulator, discarding.

Steering accumulator, installing Op nbr 645-114 Total procedure time (hr): 0.40 1. Install the accumulator on the bracket.

Figure 1 Steering accumulators 2. Remove 935486 Plug, ORFS from the hose. Install the hose on the accumulator. 3. Reinstall the bracket with the accumulators and install the bolts.

Figure 2

Bolt

4. Restore the machine. 5. Test-run and check that the steering is smooth and responsive, and that the steering angle is proportional to the steering wheel movement. Check that there are no leaks.

Steering accumulator, removing Op nbr 645-113 Total procedure time (hr): 0.40 Tools: 935486 Plug, ORFS

This operation also includes required tools and times for applicable parts of the following operations: 

Safety when working on hydraulic systems 1. Place the machine in service position 1, see Service position. 2. Depressurize the accumulators for the steering system according to Safety when working on hydraulic systems. 3. Remove the bolts from the bracket for the accumulators, on the machine's left side.

Figure 1

Bolt

4. Angle out the bracket with the accumulators. 5. Disconnect the hose from the accumulator. Install 935486 Plug, ORFS on the hose. 6. Remove the accumulator from the bracket. Collect the oil in a suitable container.

Figure 2 Steering accumulators

Steering system, checking and adjusting working pressure Op nbr 645-028 Total procedure time (hr): 0.40 Tools: 88830213 Measuring equipment

1. Park the machine on solid and level ground. 2. Warm up the machine until the hydraulic system has reached operating temperature according to Hydraulic system, warming up.

Checking standby pressure 3. Turn off the engine. 4. Connect the sensor for 600 bar (60 MPa/8700 psi) to the gauge. 5. Connect the pressure gauge to the checking point on the steering valve.

Figure 1

Pressure check connection 6. Start the engine. 7. Read off the standby pressure on the pressure gauge and check the value for standby pressure in Hydraulic pump (P2), specifications.

Check max. steering pressure 8. Release the parking brake. 9. Turn the steering wheel to full lock (end position). Read off the pressure gauge while turning the steering wheel some more. 10. Check the value for steering pressure (P-pressure) in Steering, specifications. 11. If the value is not correct, turn the steering wheel to left full lock to exclude a problem with the shock valve. 12. Turn off the engine.

Adjusting steering pressure 13. Adjust the steering pressure on the pressure limiting valve on the central block. Turn the screw 30 degrees clockwise to increase the pressure approx. 10 bar (1 MPa/145 psi)

Figure 2

1. Pressure limiting valve for steering pressure on central block 14. Start the engine. 15. Check the value for steering pressure (P-pressure) in Steering, specifications. 16. Turn off the engine and remove the pressure gauge. 17. Restore the machine. 18. Check the function of the steering system according to Steering system, function check.

Steering system, function check Op nbr 600-001 Total procedure time (hr): 0.50 NOTE! This method is conditional on correct setting of pump 2. This operation also includes required tools and times for applicable parts of the following operations: 

Steering system, checking and adjusting working pressure 1. Start the engine and warm up the machine until the hydraulic oil is at operating temperature, 60–80°C, according to Hydraulic system, warming up. 2. Check that the steering operates smoothly and is responsive, and that the steering lock is in proportion to the steering wheel movement.

Check the steering time 3. Turn the steering wheel to steer the machine from left to right full lock (end-position) with rpm according to Steering, specifications. Make a note of the time that this takes. 4. Turn the steering wheel to steer the machine from right to left full lock (end-position) with rpm according to Steering, specifications. Make a note of the time that this takes. 5. Repeat a few times to obtain a correct time. Check and compare the time to Steering, specifications. 6. If the value does not match, check the steering's max. pressure, see Steering system, checking and adjusting working pressure.

Check the steering time with working hydraulics 7. Turn the steering wheel to steer the machine from left to right full lock (end-position) at the same time as you move the boom from the ground to top position with rpm according to Steering, specifications. Make a note of the time that this takes. 8. Repeat a few times to obtain a correct time. 9. Check the time in Steering, specifications. 10. If the value is not correct, there may be a malfunction in the central block or pump 2.

System test Run a system test to check the lubrication system's function or to obtain extra greasing, e.g., after washing. The test button used to start a system test is located on the front of the pump unit. A test cycle can only be run when the pump is between two ordinary lubrication cycles (not during an ongoing lubrication cycle). There are two types of test cycle Single test lubrication cycle The pump runs one lubrication cycle, through only one main line.

Figure 1 Test button Turn the start key to position 1. Press in the test button for approx. 2-6 seconds. The lubrication cycle starts, and during the whole test cycle the control light will flash (2 sec on /2 sec off) to indicate that the function is activated. The test cycle ends automatically. NOTE! If a single test lubrication cycle is used after washing greasing of main line channel A must be completed and then, without turning the start key to position 0, press in the test button one more time to obtain lubrication in channel B. Continuous test lubrication cycle The pump runs an unlimited number of pump phases and continuously pumps out lubricants alternating between the main line's channel A and channel B. Turn the start key to position 1. Press in the test button for more than 6 seconds (the control light will flash 0.2 sec on/0.2 sec off during the whole test cycle to indicate that the function is activated). The lubrication system starts a lubrication cycle via main line A, which then is followed by a lubrication cycle via main line B, and so on. If a problem occurs during the on-going test cycle an error code will be shown after the test cycle is finished. See Signal codes. The test cycle does not end automatically. End the test cycle by turning the start key to position 0.

Tech Tool, operations The following Tech Tool operations are available for function group 3. Operation Application 30901-3 Power supply, control unit (ECU), Check the power supply to the control units. check 38335-3 Displayed machine hours, correction Correction of the machine hours. Correction is performed:  

39796-3 Telematics control unit, reset

39797-3 - Telematic system status, check

After replacing a control unit which contains the parameter machine hours and where the original value has not been transferred from the old to the new control unit. When displayed machine hours doesn’t correspond with actual operating time.

Resets the Telematics ECU to virgin mode at first setup or after transferring of the ECU to another machine. This operation will also be used to check the current connection status Check the status of the Telematics control unit’s different communication systems.

Tilt, functional check Op nbr 912-127 Total procedure time (hr): 0.20 1. Start and warm up the machine, see Hydraulic system, warming up. 2. Operate the tilt function and check that the system works smoothly and that the tilt speed corresponds to the lever deflection. 3. Activate automatic tilt (bucket positioner). Tilt forward all the way. Then move the lever to the hold position and check that the tilt movement stops at the pre-set position.

Figure 1 Automatic tilt (bucket positioner) 4. Turn off the function automatic tilt (bucket positioner).

Transmission oil level, checking Op nbr 173-382 Total procedure time (hr): 0.10 1. With the machine at operating temperature and the engine running at low idle, the transmission oil level should be between Max. and Min. in the lower scale of the level glass. With the engine off and cold transmission oil, the level should be between Max. and Min. in the upper scale of the level glass.

Figure 1

1. 2.

Fill point Level glass

Transmission oil, filter and suction strainer, changing and cleaning Op nbr 173-456 Total procedure time (hr): 1.00 Tools: 9996671 Oil filter wrench

WARNING Risk of burns! Use protective work gloves. Draining 1. Place a container under the transmission. Remove the drain plug and drain the oil. Change volume, see: Hydraulic transmission, capacity NOTE! Handle the oil in an environment-friendly manner.

Figure 1

Drain plug

2. Place a container under the oil filter to collect any spills. Remove the transmission oil filter. Use 9996671 Oil filter wrench. NOTE! Handle the old used filter in an environment-friendly manner.

Figure 2

Transmission oil filter

3. Smear new oil on the filter seal and install the filter. Tighten the filter according to the instructions on the filter. 4. Remove the oil sump. Remove the suction strainer and clean it. Weight approx. oil sump: 11 kg (24.3 lbs)

Figure 3

Oil sump

Filling 5. Check the O-ring on the drain plug. Install the suction strainer, a new gasket, the oil sump, and the drain plug. 6. Fill transmission oil at the fill point. For cold transmission oil, the level should be between Max. and Min. on the upper scale of the level glass. Warm up the machine to approx. 70 °C. For warm transmission oil, the level should be between Max. and Min. on the lower scale of the level glass. Change volume, see: Hydraulic transmission, capacity.

Figure 4

1. 2.

Fill point Level

Transmission, calibration Op nbr 421-099 Total procedure time (hr): 0.70 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

Calibration shall be run 1. 2. 3.

After changing transmission. After dismantling and assembling, even without replacing parts. After changing GPMECU3.

Calibration is performed with Tech Tool 1. Place the machine in service position 1 according to Service position. Leave the battery disconnector on. The machine does not have to cool down. 2. Turn on the ignition. Make sure that the transmission disengagement function is not activated. Hold in the key for service on the keypad to access the menus for service. Press the key for transmission on the keypad. Select “APS settings” and then “Service".

Figure 1

3. Select “Oil temperature". Start the engine. Apply the service brake, engage 3rd gear Forward, and give full throttle. Warm up the transmission to 80 °C (176 °F).

Figure 2

4. Calibrate the transmission with Tech Tool according to: 42101-3 Transmission, calibration. 5. After finished calibration, perform a function check, see Transmission, function check.

Transmission, function check Op nbr 421-100 Total procedure time (hr): 0.30 1. Check the oil level before start. 2. Start the machine and check that there are no active error messages for the transmission. 3. Warm up the transmission. Check the oil level with warm transmission. 4. Operate the machine and check that gearshifting works. Forward/Reverse as well as all gears (1–4) in all APS-modes (positions). Press the key for transmission on the keypad to select and shift APS-mode. 5. Activate transmission disengagement and operate the machine. During braking, the transmission should be disengaged. 6. After finished test, check that there are no error messages.

Troubleshooting, air conditioning unit (AC) Troubleshooting should be performed on a warmed up machine and at an ambient temperature of at least +20 °C (77 °F). 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

12.

Check the AC-compressor belt's tension and condition. Check that the cab's recirculation filter is intact and clean. Clean or replace if needed. Check that the evaporator and condenser are clean and allow free flow of air. Check that the evaporator is fastened securely and that it is undamaged, as well as that other seals in and around the ACunit are in good condition. Set the temperature control for the heater unit to Min. position and the recirculation control to Max. position. Start the engine, engine speed approx. 1,000 rpm. Start the AC-unit and set the cab fan to Max. speed. Check that the AC-compressor's magnet clutch is engaged, that is, that the hub rotates. Listen to hear that the magnet clutch engages. Check that the heat control valve closes the coolant flow through the radiator. Feel with your hands that the pipes or hoses are not warm. Check that any air valves are intact and that the plastic foam seals seal against the valves. Check the thermostat's function. When the compressor cuts out in the cyclical cut-in/cut-out sequence, the temperature measured on the compressor's suction pipe by the evaporator should be 1 ±1 °C (32 — 35.6 °F) when the ambient temperature is +25 °C (77 °F) or lower. Check the pressure in the system using the pressure gauge kit on the recycling station, see: Refrigerant, filling incl vacuum pumping.

Diagnosis of abnormal pressure gauge readings NOTE! The pressure gauge valves must be screwed in completely. NOTE! Grey on the pressure gauges show normal range. Black arrow is in normal range and grey arrow is outside normal range.

Figure 1

Malfunction A = Low-pressure is too high. B = High-pressure is normal or too low.

Possible cause Compressor's magnet clutch slips or does not engage. Expansion valve is blocked in open position. The compressor's suction pressure valve is defective. The compressor is damaged.

Figure 2

Malfunction A = Low-pressure is too low B = High-pressure is high or normal.

Possible cause The thermostat is defective. Expansion valve is closed, that is, blocked or clogged. Receiver drier is full of moisture. Stop in refrigerant line between filter and expansion valve.

Figure 3

Malfunction A = Low-pressure is normal or too low. B = High-pressure is normal.

Possible cause Warm air enters evaporator or cab. Warm water enters the heating system's heat exchanger. Ice forming in evaporator unit.

Figure 4

Malfunction A = Low-pressure is too high or normal. B = High-pressure is too high.

Possible cause Possible normal operating pressure at high ambient temperature (>43 °C) Too much refrigerant filled (30–35% more than prescribed amount) Impurities in condenser. Stop in high-pressure side between compressor, condenser, and filter. NOTE! Stop can only be in the area around the service connection for the high-pressure. Not on the low-pressure side.

Figure 5

Malfunction A = Low-pressure is normal or too low. B = High-pressure is too low.

Possible cause Possible normal operating pressure at low ambient temperatures. Small refrigerant volume, 70 - 75% below normal volume. Expansion valve is closed (blocked) or clogged.

Stop on low-pressure or high-pressure side between filter and evaporator. Stop between compressor and condenser or condenser and filter, however, for high-pressure side.

Figure 6

Malfunction Possible cause Pressure gauges for low-pressure or high-pressure show same Defective compressor. value. A possible cause is incorrect alignment of the belt pulleys, the drive belt slips. The compressor's magnet clutch slips or is defective.

Turbocharger, replacing Op nbr 255-071 Total procedure time (hr): 1.00

NOTICE Maintain cleanliness so that dirt doesn't enter the system.

NOTICE Plug all pipes, hoses and connections when removing. 1. Place the machine in service position 1, see Service position. 2. Remove the charge air pipe.

Figure 1

3. Disconnect the oil pressure pipe.

Figure 2

1. 2. 3. 4.

Oil pressure pipe Oil return hose Clamp Bracket

4. Disconnect the return oil hose. 5. Remove the insulation. 6. Remove the clamp. 7. Loosen the bolts for the exhaust pipe bracket. 8. Remove the turbocharger.

Figure 3 Attaching bolts 9. Clean the contact surface on the exhaust manifold. 10. Install the new turbocharger. Tightening torque, see Inlet and exhaust system, tightening torques. NOTE! Use a new gasket and a new clamp! 11. Tighten the bolts for the exhaust pipe bracket. 12. Install the clamp. 13. Install the bracket for the oil pressure pipe. 14. Install the heat insulation. 15. Install the return oil hose. Tightening torque, see Inlet and exhaust system, tightening torques. NOTE! Use a new gasket! 16. Connect the oil pressure pipe. Tightening torque, see Inlet and exhaust system, tightening torques. NOTE! Use new washers! 17. Install the charge air pipe.

Tyre wear and air pressure, checking Op nbr 173-338 Total procedure time (hr): 0.20

WARNING Tires installed on a split rim may explode and cause very severe injuries. 1. A few simple rules when inflating tires • Never stand to the side of the tire when inflating tires installed on split rims. Use a self-attaching air chuck with a hose long enough to enable you to stand outside the trajectory path and danger zone when inflating tires, see figure. • Make sure that no persons are inside the danger zone when inflating the tire. • When measuring tire pressure, the machine must be without load. • Spare tires should only be inflated enough to keep the rim's parts in place. • Secure a loose wheel with a cage, cables, or chains before inflating it with air. Before removing the cage, check that the tire is installed correctly on the rim. Any adjustments are done on a completely deflated tire. • Do not try to adjust side rings or lock rings when the tire is pressurized. • Tires run with less than 80% of normal pressure, or where the rim or tire can be suspected of being damaged, may not be inflated with the wheel installed on the machine.

Figure 1

2. For pressure in tires, see the Operator's Manual (Specifications - wheels) or the tire manufacturer's recommendations.

Update of automatic lubrication system Op nbr Total procedure time (hr): NaN Adapter cable 17213655 is required when updating the central lubrication system. 1. Loosen the lubrication hoses and cable connection from the old pump unit and remove it. 2. Install the new pump unit and connect the lubrication hoses. 3. Connect adapter cable 17213655 between the pump unit and the existing cable harness. 4. Connect a PC and check the parameter settings for each machine model. See parameter settings: Parameter settings 5. If the system pressure sensor is not replaced with a new resistor 22 kΩ, the parameter setting: "Enable PS without resistor" shall be highlighted in the section "Timer activation options" under the tab "Parameters". See figure

Figure 1 Parameter settings

Valve cover, installing Op nbr 214-038 Total procedure time (hr): 0.40 1. Clean all sealing surfaces. 2. Install the valve cover. Tightening torques, see Engine, tighten torques.

Figure 1 Valve cover 3. Install the plastic cover panel. It is only fastened with two clips.

Figure 2 Plastic cover panel 4. Install the crankcase ventilation housing.

Figure 3 Crankcase ventilation 5. Connect the fuel injector connectors and place the cable harness in posittion. Install the cable harness cover.

Figure 4

1. 2.

Fuel injector connector Cable harness cover

6. Connect the main connectors and the connector to the inlet manifold temperature sensor.

Figure 5

1. 2.

Main connectors (2 pcs) Connector to inlet manifold temperature sensor

7. Remove the bolts and lower the muffler. Install the bolts.

Figure 6

Bolts

8. Install the exhaust elbow.

Figure 7

Valve cover, removing Op nbr 214-037 Total procedure time (hr): 0.50 1. Place the machine in service position 1, see Service position. 2. Markup the position of the exhaust elbow and remove the clamp

Figure 1

3. Remove the bolts and lift up the muffler. Attach the bolts to secure the muffler.

Figure 2

Bolts

4. Unplug the main connectors and the inlet manifold temperature sensor using a screw driver.

Figure 3

1. 2.

Main connectors (2 pcs) Inlet manifold temperature sensor

5. Remove the cable harness cover and unplug the fuel injector connectors. Move the cable harness aside.

Figure 4

1. 2.

Fuel injector connector Cable harness cover

6. Remove the crankcase ventilation housing from the valve cover and move it aside.

Figure 5 Crankcase ventilation 7. Remove the plastic cover panel. It is only fastened with clips. Loosen the two sensor cables to access to the valve cover's bolts.

NOTICE Carefully clean around the valve cover to prevent dirt and debris from getting into the engine while work is in progress.

Figure 6 Plastic cover panel Remove the valve cover bolts. Part the clamp for the air filter. Remove the valve cover.

Figure 7 Valve cover NOTE! The valve cover gasket is vulcanized together with the cable channel. Be careful when removing the valve cover. Make sure that the valve cover gasket remains on the engine.

Valves, adjusting Op nbr 173-314 Total procedure time (hr): 1.75 Tools: 885812 Timing tool 88830207 Rotation tool 88830214 Fixture

1. Remove the intermediate wall. NOTE! The engine must cool down for approx. 30 minutes and the oil temperature must not exceed 80 °C (176 °F).

Figure 1

Intermediate wall

2. Install 88830207 Rotation tool over the attaching bolts for the belt pulley.

Figure 2

88830207 Rotation tool

3. Loosen the clamps that hold the pipes before and after the flexible tube. 4. Remove the flexible tube. 5. 6. Remove the bolts and lift up the muffler. Attach the bolts to secure the muffler.

Figure 3

Bolt

7. Remove the bolts and remove the plastic cover. Remove the dust seal by pressing lightly on the pressure points and then raise the dust seal at the lifting points.

Figure 4

1. 2.

Plastic cover Dust seal

8. Loosen the bolts for the oil separator for the crankhouse ventilation. Unplug the connectors.

Figure 5

1. 2.

Oil separator Connector

NOTICE Observe the greatest possible cleanliness! Remove the valve cover.

10. Rotate the crankshaft with 88830207 Rotation tool to the position where the valves on cylinder 6 overlap eachother. Mark the position on the vibration damper to easier find the position for overlapping later in the operation.

Figure 6 Overlapping means that the exhaust valve is about to open and the inlet valve is about to close. In this position it should not be possible to rotate any of the push rods by hand for the cylinder in question. 11. Adjust the valve clearance for each cylinder according to the gray markings in the figure. Procedure for adjusting: 1. 2. 3.

Loosen the adjusting screw's lock screw on the rocker arm. Install the timing tool on the adjusting screw. Turn the adjusting screw by hand just until zero clearance is obtained between rocker arm and valve. Set the timing tool to zero. NOTE! Make sure that the adjusting screw is not pulled too tight.

4. 5.

Turn the adjusting screw counter-clockwise 75° ±10° for inlet valve and 120° ± 10° for exhaust valve Hold the adjusting screw in position and at the same time tighten the lock nut. Tightening torque: See Engine, tighten torques

Figure 7

Grey-marked valves are only adjustable when the valves for cylinder 6 overlap.  

White arrows = inlet valves Black arrows = exhaust valves

12. Rotate the crankshaft with 88830207 Rotation tool until the valves for cylinder number 1 overlap eachother. Overlapping means that the exhaust valve is about to open and the inlet valve is about to close. In this position it should not be possible to rotate any of the push rods by hand for the cylinder in question.

Figure 8

13. Adjust the valve clearance for each cylinder according to the gray markings in the figure.

Figure 9

Grey-marked valves are only adjustable when the valves for cylinder 1 overlap.  

White arrows = inlet valves Black arrows = exhaust valves

14. Install the valve cover and tighten the bolts according to specification. Tightening torque, see Engine, tighten torques. 15. Connect the connectors and install the oil separator.

Figure 10

1. 2.

Oil separator Connector

16. Install the plastic cover and the dust cover.

Figure 11

1. 2.

Plastic cover Dust seal

17. Remove the bolts and lower the muffler. Install the bolts.

Figure 12

Bolt

18. Install 88830214 Fixture and adjust the muffler and the pipes before and after the flexible tube so that the tool fits perfectly.

Figure 13

88830214 Fixture

NOTE! Check at four spots on the pipe both before and after that the flexible pipe has contact with the fixture.

Figure 14

19. Tighten the clamps that hold the pipes before and after the flexible tube. Tightening torques, see Inlet and exhaust system, tightening torques. NOTE! Make sure that the clamps are centred on the flanges. Tap carefully with a plastic hammer on the clamps if necessary. 20. Remove the fixture. 21. Replace the gaskets and the clamps and install the flexible tube. Tightening torques, see Inlet and exhaust system, tightening torques. 22. Start the engine and check for leakage. 23. Remove 88830207 Rotation tool and install the intermediate wall.

Figure 15

Intermediate wall

Valves, adjusting Op nbr 214-012 Total procedure time (hr): 2.00 Tools: 88830207 Rotation tool 885812 Timing tool

NOTE! The engine must cool down for approx. 30 minutes and the oil temperature must not exceed 80 °C (176 °F). 1. Place the machine in service position, see Service position. 2. Lift the hood. 3. Remove the intermediate wall.

Figure 1

Intermediate wall

4. Install 88830207 Rotation tool over the attaching bolts for the belt pulley.

Figure 2

88830207 Rotation tool

5. Loosen the clamps and remove the flexible tube, see Exhaust pipe, flexible tube, replacing. 6. Remove the bolts and lift up the muffler. Attach the bolts to secure the muffler.

Figure 3

Bolt

7. Remove the bolts and remove the plastic cover. Remove the dust seal by pressing lightly on the pressure points and then raise the dust seal at the lifting points.

Figure 4

1. 2.

Plastic cover Dust seal

8. Loosen the bolts for the oil separator for the crankhouse ventilation. Unplug the connectors.

Figure 5

1. 2.

Oil separator Connector

NOTICE Observe the greatest possible cleanliness! Remove the valve cover.

Figure 6 Overlapping means that the exhaust valve is about to close and the inlet valve is about to open. In this position it should not be possible to rotate any of the push rods by hand for the cylinder in question. 11. Adjust the valve clearance for each cylinder according to the gray markings in the figure. Procedure for adjusting: 1. 2. 3.

4. 5.

Turn the adjusting screw counter-clockwise 75° ±15° for inlet valve and 120° ± 15° for exhaust valve Hold the adjusting screw in position and at the same time tighten the lock nut. Tightening torque: See Valve system, specification

Figure 7

Grey-marked valves are only adjustable when the valves for cylinder 6 overlap.  

White arrows = inlet valves Black arrows = exhaust valves

Figure 8

13. Adjust the valve clearance for each cylinder according to the gray markings in the figure.

Figure 9

Grey-marked valves are only adjustable when the valves for cylinder 1 overlap.  

White arrows = inlet valves Black arrows = exhaust valves

14. Install the valve cover and tighten the bolts according to specification. Tightening torque, see Engine, tighten torques. 15. Connect the connectors and install the oil separator.

Figure 10

1. 2.

Oil separator Connector

16. Install the plastic cover and the dust cover.

Figure 11

1. 2.

Plastic cover Dust seal

17. Remove the bolts and lower the muffler. Install the bolts.

Figure 12

Bolt

18. Install the flexible tube and the exhaust pipe. Use new gaskets and clamps. See Exhaust pipe, flexible tube, replacing. 19. Remove 88830207 Rotation tool and install the intermediate wall.

Figure 13

Intermediate wall

20. Restore the machine.

W-ECU, replacing, non-programmed Op nbr 398-005 Total procedure time (hr): 0.60 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

1. Place the machine in service position 1, see Service position. Turn master switch to the “ON” position. 2. Remove the right wall cover.

Figure 1 Right wall cover.

Figure 2 WECU location. 3. Connect Tech Tool and perform the operation 17092-3 Replace hardware (If there is no network connection at the machine, perform operation 17093-3 Program with stored software.) 4. Turn master switch to the “OFF” position. 5. Change WECU. 6. Turn master switch to the “ON” position.

7. Finalize the operation 17092-3. (If there is no network connection at the machine, perform operation 17093-3 Program with stored software.) 8. Perform operation 39796-3 Telematics control unit, reset. 9. Start the machine and check that no error messages appear. 10. Restore the machine to operating condition.

W-ECU, replacing, pre-programmed Op nbr 398-006 Total procedure time (hr): 0.60 Tools: Tech Tool Service Tool 88890300 Interface 88890253 Cable 88890305 Cable

1. Place the machine in service position 1, see Service position. Turn master switch to the “ON” position. 2. Remove the right cab wall cover.

Figure 1 Right wall cover.

Figure 2 WECU location. 3. The new control unit has basic set parameters for the machine. Connect Tech Tool and perform the operation 17030-3 Parameter, programming. 4. Turn master switch to the “OFF” position. 5. Change WECU. 6. Turn master switch to the “ON” position.

7. Finalize the operation 17030-3 Parameter, programming. 8. Perform the operation 39796-3 Telematics control unit, reset. 9. Start the machine and check that no error messages appear. 10. Restore the machine to operating condition.

Window pane, installation Installing window panes Glue the window panes according to Windows, general, gluing. Glue joint line type B shall be used in all cases. Glue joint line type A shall be used at the top of the front window panes on both sides.

Figure 1 Glue joint line, type A

Figure 2 Glue joint line, type A NOTE! Old glue may cause problems. Open time, glue (time from application to joining): 2–component glue — 3 minutes 1–component glue — 7 minutes Apply glue between the front and side window pane by the screen print. NOTE! Avoid getting glue on the rubber strip.

Figure 3

1. 2.

Rear window Door window

Rear window (1): First install the pane at the bottom edge, then press in at the top edge. Then press in evenly all around. Door window (2): First install the pane at the top edge, then press in at the bottom edge. Then press in evenly all around. Front side window, left (1): First install the pane at the top edge, then press in at the bottom edge. Press on the glue surfaces. Fill gaps with glue according to Windows, general, gluing, smooth out the glue.

Figure 4

1. 2.

Front side window, left Front windshield

Front windshield (2): First install the pane at the top edge, then press in at the bottom edge. Then press in evenly all around.

Figure 5

1. 2. 3.

Small front side window, right Side window, right Front side window, right

Small front side window, right (1): Install the window pane, then press in evenly all around. Side window, right (2): First install the pane at the bottom edge, then press in at the bottom edge. Then press in evenly all around. Front side window, right (3): First install the panes at the top edge, then press in at the bottom edge. Press on the glue surfaces. Fill gaps with glue according to: Windows, general, gluing, smooth out the glue. Displacement of the front windows may be max. 4 mm (0.16 in), measured on the screen print in the windows' bottom edge.

Figure 6

Windscreen, replacing Op nbr 843-002 Total procedure time (hr): 2.50 Tools: 88830060 Disassembly tool 88830062 Wire unwinding device 88890051 Dispensing gun 9812521 Two cup suction lifter 9812521 Two cup suction lifter

Working platforms, 2 pcs Adhesive Sealant Scraper with cut-out Spacer

Figure 1

1. Ratchet handle 2. Parabolic chisel 3. Winch special 4. Wire inserter 5. Extension 6. Seam scraper

7. Blade for seam scraper 8. Winch 9. Mounting tool 10. Safety glasses 11. Plastic cover 12. Guide pins

Conditions See Windows, general and play the instruction DVD supplied in the case before commencing work. 1. Park the machine in service position 1, see Service position 2. Place the two working platforms next to the cab. 3. Remove the windscreen wiper. 4. Remove any work lights.

5. Remove the screws for the roof and raise the roof at the front edge approximately 100 mm and secure it so that the front window can be accessed.

Removal 6. Cut off the sealant, with a snap-blade for example, along the pane joint as a V-joint and especially in the corners of the panes.

Figure 2 Scraping 7. Roll out about 6 metres of wire from the wire holder and cut.

WARNING Risk of cuts! Wear safety glasses and use protective gloves. 8. Push the wire inserter between the pane and frame at the left-hand upper corner from the inside. Hold the tip near to the panel otherwise there is a risk of the pane cracking.

Figure 3

Wire inserter

9. Insert both the wire ends in the wire inserter's hole and bend the wire tips backwards.

Figure 4 Wire inserter 10. Pull in the wires and then straighten the wire ends. 11. Place the wire along the join around the pane. Keep the wire in place with pins, which are positioned so that the wire runs past the pins. Apply a piece of tape at the lower edge of the pane to keep the pane in place when detached.

Figure 5

1. 2.

Cutting wire Guide pin

12. Position the winch on the inside at the upper right-hand corner.

Figure 6

Winch position 13. Bend the wire ends and hook the wire in the winch drum and tension the wire. 14. Using the wire, cut along the join until the wire is directly above the winch. NOTE! When transferring the winch, the line reel must be braked by hand to prevent the wire from rolling up. Release the interlock with the other hand. 15. Transfer the winch to a new position at the lower right-hand corner.

Figure 7 Winch position

Figure 8

16. Using the wire, cut along the joint until the wire is directly above the winch. Guide the wire by hand when at the join between the panes. 17. Place the other winch at the lower left-hand corner.

Figure 9 Twin winches 18. Using the wire, cut along the joint until the wire is directly above the winch. Guide the wire by hand when at the join between the panes. 19. Place both winches at the bottom, on the pane.

Figure 10 Twin winches 1.

Cutting wires

20. Place the plastic protection at the bottom, on the pane to prevent damaging the instrument panel.

Figure 11

1. 2.

Parabolic chisel Plastic cover

21. Using the wire, cut along the join with one winch until the wire reaches the pane. Use the parabolic chisel. Carry out the same on the other side. Use two glass lifters and lift the pane out. Weight approx.: 20 kg (40 lbs).

Installing 22. Cut the adhesive bead cleanly using the steel blade knife. Save about 3 mm (0.12 in) thickness of the old adhesive bead. Turn the smoothing edge towards the adhesive bead for best results. 23. Place spacers, approx. 3 pcs on the panel under the pane.

Figure 12

Spacer

24. Mark the centre with a dash on the upper edge of the cab and the pane. 25. Heat the adhesive to a maximum of 70 °C (160 °F). Apply the adhesive using a glue gun and supplied nozzle to the upper and lower edges of the cab. Apply a thicker bead to the cab's upper angled corner. 26. Position the pane with the glass lifter. Weight approx.: 20 kg (40 lbs) Insert the upper edge first and then press the entire pane into place. Adjust the pane according to the dash. 27. Apply a 50 mm (2 in) wide piece of masking tape 2 mm (0.08 in) from the glass edge on the outside and 0.5 mm (0.02) on the inside of the pane. 28. Seal the joints between the panes from the outside with a generous amount of sealant. Ensure that the joints are properly filled. The sealant must flow out onto the inside of the pane.

Figure 13

29. Smooth out the sealant on the outside using the cut-out of the plastic scraper. Ensure that there is enough extra sealant so that the join takes the same shape as the cut-out on the scraper. The corner of the scraper is used on the inside to remove any excess sealant.

Figure 14

30. Remove the masking tape by pulling it at right angles from the join. 31. Allow the adhesive and sealant to dry for: 1 day at 20 °C (70 °F). 32. Reinstall and screw the roof back into place. 33. Reinstall any work lights. 34. Install the windscreen wiper. 35. Clean the pane. 36. Restore the machine to operating condition.

CE-marking, EMC-directive CE-marking (Declaration of Conformity, and CE–marking, only machines marketed within the EU/EEA). This machine is CE–marked. This means that when delivered the machine meets the applicable “Essential Health and Safety Requirements”, as stated in EU's so-called Machine Safety Directive, 98/37/EC. Any person who makes changes that affect machine safety is also responsible for the same, and that governing legislation/standards are fulfilled. As proof that the requirements are met, an EU Declaration of Conformity, issued by Volvo CE, is supplied with each separate machine. This EU declaration also covers attachments and equipment manufactured by Volvo CE. The documentation is a valuable document, which should be kept safe and retained for at least 10 years. The document should always accompany the machine when it is sold. If the machine is used for other purposes or with other attachments than described in this manual, safety must be maintained at all times and in each individual case. The person carrying out such action is also responsible for the action which, in some cases, may require a new CE-marking and the issue of a new EU Declaration of Conformity. The EU's EMC–directive The electronic equipment of the machine may in some cases cause interference with other electronic equipment, or the equipment may be adversely affected by external electromagnetic interference, which may constitute safety risks. The EU's EMC–directive on "Electromagnetic compatibility" provides a general description of what demands can be made of the machine from a safety perspective, where permitted limit values have been determined and stated according to international standards. A machine or device which meets the requirements should be CE-marked. Our machines have been specifically tested for electromagnetic interference. The CE marking of the machine and the declaration of conformity also cover the EMC directive. If other electronic equipment is fitted to this machine, the equipment must be CE-marked and tested on the machine with regard to electromagnetic interference. EU's noise directive Within the EU there is a noise directive, dictating that the machine may not have noise values that exceed a certain level. Values are given on a decal that can be read from the outside of the machine. Also, every machine is delivered with a noise certificate where Volvo CE ensures that the machine meets governing legislation. It is also important that this certificate accompanies the machine when it is sold. It is also important that no changes are made to the machine's noise-damping components in order to meet the limit values. NOTE! Modification of or removal of material which affects sound, e.g., noise-insulating, noise-dampening, or noise-absorbing materials, is not allowed. Also, it is not permitted to make openings/holes in the cab or engine compartment as this may increase the noise level in the cab. Unauthorized modifications to the cab's roll-over protective structure (ROPS/FOPS) Never make any unauthorized modifications to the ROPS, such as lowering the roof height, drilling, welding on fire extinguisher brackets, radio antenna or other equipment. Such unauthorized modifications will affect the structural strength of the ROPS cab and will void the certification. The Roll Over Protective Structure (ROPS) has been approved following testing and meets standards according to ISO 3471-1. The cab's roof is also tested and approved according to the standard for FOPS (Falling object protective structure, protection from falling objects) according to ISO 3449. All planned modifications of the cab's supporting construction must be discussed in advance with Volvo CE's engineering department to determine if the modification can be performed without affecting the approval. It is important that all persons in your organization, including management, are made fully aware of these rules involving ROPS. If anyone in your company discovers that a certain machine has been modified in a non-approved manner, your company must notify the customer and manufacturer in writing regarding the applicable machine and how it was modified.

Checking function After work in a safety-related electrical system, a function check shall be performed to meet the standards in ISO 15998. Safety-related electrical system Systems that are covered by function check for safety-related electrical system:       

Comfort Drive Control, CDC. For checking, see Lever steering (CDC), functional check. Parking brake. For checking, see Parking brake, function checking. Service brakes. For checking, see Brake system, checking function, retardation. Transmission. For checking, see Transmission, function check. Differential lock. For checking, see Differential lock, function check Attachment lock. For checking, see Attachment locking, functional check Boom Suspension System. For checking, see Boom suspension system, functional check

Checklist after a fire or heat exposure 

As a precaution, seal rings (O-rings or axle/shaft seals) should always be handled as if they were made of fluor rubber, see also section “Fluor rubber”.

WARNING Avoid splashing when washing a machine damaged by fire. For this reason, never use high-pressure washing equipment. 

   

Never touch burned components or parts with your bare hands when there is a risk that you may be exposed to contact with melted polymers. First, wash thoroughly with plenty of lime water (a solution or a suspension of calcium hydroxide, i.e. slaked lime). Use thick, protective gloves made of rubber and wear goggles that are certain to protect your eyes. Seek medical attention if your skin may have come in contact with burnt fluor rubber. The skin should be treated with Hydrofluoric Acid Burn Jelly or similar. Symptoms may not appear until several hours after contact with burnt fluor rubber. Discard protective gloves, rags and other items that may have come into contact with burnt fluor rubber. Ensure good ventilation during the work. In case of splash in eyes: rinse immediately with plenty of water for at least 15 minutes. Contact a doctor.

Decontamination Start decontamination as soon as possible. Certain substances spread quickly in the environment. Decontamination after leakage/spill Use suitable absorbent materials to absorb leaking oil or fuel, e.g., absorbent mats. Prevent leaking oil/fuel from draining into sewers, storm drains, etc.. Contaminated soil and ground materials must be removed and collected in suitable containers. Collected soil and absorbent materials should be submitted for disposal and destruction. Decontamination after an accident If possible, seal leaks from the machine. Contain the leakage area with booms. Add absorbent materials, e.g., Absol granulate or bark shavings/chips. Stop leaking fluids so that they do not drain into sewers, storm drains, or ditches. Collect the absorbent material and the layer of top soil, and place in sealed containers for transport to disposal and destruction. Decontamination after a fire Decontaminate in the same way as after an accident. NOTE! Be aware that certain substances can become poisonous and toxic following a fire. See Health hazards with paint, plastics and rubber. See also Checklist after a fire or heat exposure.

Environmental handling for the future

Figure 1 The world stands before gigantic challenges on environmental matters where clean water, climate change, and use of chemicals are some of the most important issues. Volvo has an important function in meeting these challenges and contributing to a more ecologically sustainable development. Quality, safety and environment are Volvo core values and have for a long time been integral parts of our company and our products. Volvo Construction Equipment works with continuous improvement of the machines' environmental performance. An important factor to retain the machine's performance is the service offered by the workshops. This service manual contains recommendations, warning texts, etc. to facilitate your work for the environment.

Environmentally hazardous fluids Pay attention to leakage of fuel, oils and other fluids from the machine that may contaminate the environment. Take appropriate actions to seal the leak immediately and decontaminate contaminated ground as soon as possible. SeeDecontamination. Oils and fuels When emptying/draining oils and fuels, take appropriate actions so that unnecessary spills are avoided. In places where containers for draining cannot be used, use a pump or hose for safe handling. Air conditioning Refrigerant R134a contains substances that affect the greenhouse effect and may never be released into the open air. Service personnel who work with refrigerants must know the laws/rules that apply in the local country but also international rules. Special training is recommended for all service work on the air conditioning. Many countries require certification from an authority for such work. See also Safety when working with air conditioning refrigerant

Environmentally safe handling Always choose an environmentally friendly alternative where one is available, e.g., biodegradable oils. Always follow national and local environmental regulations. All waste shall be brought to a waste handling company, approved by the authorities. Oils and fluids Oils and fluids, e.g., coolant, that are not reused shall be collected in tight-sealing containers and left for destruction. Filters Oil and fuel filters shall be drained and put into sealed containers before they are left for destruction. Refrigerant R134a Refrigerant R134a contains substances that affect the greenhouse effect and may never be released into the open air. Shall be recycled according to instructions in separate component manual for the air conditioning. Batteries

WARNING Risk of chemical burns. Contact with battery acid causes serious chemical burns. Always wear personal protective gloves, goggles and clothing when handling batteries.

Figure 1 Corrosive acid Batteries contain environmentally hazardous substances and corrosive acid. Shall be left for recycling. Chemicals Chemicals, paints, glue, cleaning agents, etc. shall be left for recycling and destruction. Rubber and plastics Rubber materials and plastics may not be burned. Shall be left for recycling. Tires shall be handled according to special rules. Electronics Electrical and electronic waste, e.g., circuit boards and bulbs, shall be left for recycling.

Fire prevention measures General

Figure 1 Fire extinguisher's recommended position on left front fender 1.

Fire extinguisher

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There is always a risk of fire. Find out which type of fire extinguisher to use, where it is located and how to use it. The fire extinguisher in the machine should be located as shown in the figure or in a compartment that can be locked. Fire-fighting equipment installed in or on the machine must be maintained in working order. Such equipment should be regarded as a complement to the operator's own efforts in case of a fire. The equipment should not be considered as a replacement of the operator's own fire fighting efforts. Fire extinguishers mounted on the machine or used when working on the machine must fulfil certain requirements. See the Operator's Manual. At the slightest sign of fire, if the situation allows it and keeping in mind your own safety, take the following action:

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     

   

drive the machine away from the danger area. lower the lift arms to their bottom position so that the attachment rests on the ground. stop the engine by turning the ignition key to the "0" position. leave the cab. turn off the battery disconnect switch. start fighting the fire and call the fire department if necessary.

Figure 2 Smoking and open flames are absolutely forbidden when filling fuel or any time diesel fuel is in contact with the open air. Smoking or open flames are absolutely forbidden close to the machine when filling fuel or at any time the fuel system is in contact with the open air. Diesel fuel is flammable and must not be used for cleaning. Use an approved solvent instead. Remember that certain solvents can cause skin rashes and are usually flammable. Avoid inhaling solvent vapour. Engine starting aids are flammable. Store such items in cool and adequately ventilated areas. Remember that such aids must not be used in combination with electric preheating of induction air.

Cleanliness

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Cleanliness is a decisive factor for operational reliability of the machine's systems. Therefore, keep the servicing area clean. Oil or water make floors and steps slippery and are also dangerous in combination with electrical systems or tools. Oily clothes or clothes drenched in grease constitute a serious fire hazard. Check daily that the machine and equipment, such as underbody skid plates, are free from dirt and oil. This reduces the risk of fire and makes it easier to detect defective components or loose parts.

NOTICE If a high-pressure washer is used when cleaning, work carefully since damage may be caused to electrical components and insulation of the electrical cabling even at relatively moderate water pressure and temperature. Protect electrical cabling in a suitable manner. 

Keep the machine especially clean when operating in environments with fire hazards, such as saw mills, garbage dumps, etc. In such environments, suitable equipment to reduce the risk of accumulation of material and spontaneous combustion should be fitted (for example muffler guard, radiator screen, heavy-duty cyclone pre-cleaner, etc.).

Electrical system 

Check electrical cables with regard to chafing damage and make sure that they cannot be damaged in such a way. This applies particularly to unfused electrical cables, which are red. For example, electrical cables between:    

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Batteries Battery–starter motor Alternator–starter motor Cable to engine preheating coil.

When unfused cables have been disconnected, it is important to check that they are re-connected and clamped in such a way that they cannot be exposed to chafing. Unfused cables must not rest against oil and fuel hoses. When fitting any optional equipment, make sure that all cables (circuits) are connected across a fuse and routed and clamped so that there is no risk of chafing.

Fuel, hydraulic and brake systems 

Check to make sure that there is no chafing damage to fuel, hydraulic and brake hoses.

Welding and grinding  

Welding and grinding on the machine may only be performed on well-cleaned areas and not in places filled with combustible fluids, e.g., tanks, hydraulic pipes. Work with extra care when welding and grinding near flammable objects. Never weld on a painted surface without first removing the paint. Welding on a painted surface generates, in addition to health-hazardous vapours, technically inferior welds which may lead to future failures, with subsequent accidents. Use personal protective equipment and, where possible, air extraction shall be used to handle gases from welding and grinding.

Actions after a fire: see Checklist after a fire or heat exposure.

Health hazards with paint, plastics and rubber Work on painted surfaces Never weld or cut with a torch on painted surfaces. All paint decomposes when heated and generates a vast number of different substances that may be irritating and, in case of repeated exposure, be very hazardous to health The following safety actions must be taken: 

Remove the paint by sandblasting at least 10 cm (4 in) around the welding or cutting point (use breathing mask). If the paint cannot be removed by sandblasting, it must be removed in another way, such as with paint solvent. NOTE! If the paint is removed with a paint solvent, use an air extractor, face mask/breathing protection and protective gloves.

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Grinding machines with high-speed grinding discs also heat the paint and should only be used if equipped with an air extractor. Also wear a face mask or other breathing protection.

Rubber and plastics

WARNING When heated, rubber and plastics can give off substances that are hazardous to personal health and the environment. The following safety rules must be followed:    

Do not weld or cut with a torch near polymer materials (plastics and rubber) without first protecting them from the heat. Never burn polymer materials when scrapping them. Be careful when handling machines that have been exposed to fire or other intense heat. See also Checklist after a fire or heat exposure. Always use gloves, safety goggles and a face mask or other breathing protection.

Fluor rubber

WARNING Risk of serious corrosive injuries!

WARNING When hydrogen fluoride rubber is heated, there is a risk of hydrogen fluoride gas build-up already at approx. 320 °C (610 ° F). When inhaled, the gas is extremely corrosive to respiratory tracts. Certain seals designed to withstand high operating temperatures (i.e. in engines, transmissions, axles, brakes, hydraulic motors and pumps) may be made of fluor rubber which, when heated to high temperatures, forms hydrogen fluoride and hydrofluoric acid. Hydrofluoric acid is highly acidic and corrosive. It cannot be rinsed or washed off the skin and causes very severe burn and corrosive injuries that take a very long time to heal. As a rule, injures tissue must be removed surgically. Hydrofluoric acid may remain on machine parts for a very long time (several years) after a fire. NOTE! In case of contact with hydrofluoric acid, it may take several hours before any symptoms appear. If swelling, redness, or burning pain appears, and contact with heated fluor rubber is suspected as the cause, seek immediate medical attention. If a machine or a component for a machine has been burnt in a fire or has been exposed to other intense heat, it may only be handled by specially trained service personnel. For all handling of machines after a fire, wear heavy-duty, neoprene rubber gloves and effective protective goggles. See Checklist after a fire or heat exposure.

WARNING Burning of painted parts, plastic or rubber parts constitutes a health hazard. See Environmentally safe handling Decontamination The area around a heated machine part that is suspected to be made of fluor rubber shall be decontaminated by thorough and ample washing with lime water (a solution or suspension of calcium hydroxide, that is, slaked lime) in water. After completing the decontamination work, wash the gloves in the lime water and then discard them. If the machine has been exposed to a fire or other intense heat, the safety actions in the following checklist shall be followed unconditionally at all times: Checklist after a fire or heat exposure

Asbestos information The components in Volvo CE's machines are free from asbestos, that is why it is important to use genuine Volvo spare parts.

Safety concerns everybody! Always follow the instructions in the machine's operator's manual which supplements this Service Manual. The Operator's Manual must always be kept in the cab for easy reference. Volvo designs and manufactures machines with a high level of safety as well as effectiveness. All this work may be wasted if anyone who is about to perform service on any of our machines does not read the safety instructions, or does not follow them, e.g., does not replace guards, climbs on slippery machine parts instead of using a ladder, grabs a hold of hoses instead of handles or uses the wrong tools for the job. In order to maintain safe and efficient function, always use genuine Volvo spare parts intended and adapted for the machine. If other spare parts than genuine Volvo are used then Volvo Construction Equipment cannot be held responsible for machine damage, and warranty claims will be denied. Machines seldom cause accidents, instead people often do. A safety-conscious person and a well-maintained machine make for a safe, effective and profitable combination. Those who do not follow the safety instructions and observe the warnings in this manual must make sure that their work method is safe. Otherwise, there is a great risk of accidents, perhaps even accidents that result in fatalities.

WARNING WARNING SYMBOL This symbol is shown at various points throughout the manual. The appearance of it means "Warning, stay alert! Your safety may be involved!" Get to know the capacity and limits of your machine!

Safety rules when servicing This section covers general safety rules when checking and servicing. Other rules, information and warning texts are given in the Operator's manual. CE marking This machine is CE-marked. This means that, when delivered, the machine meets the applicable "Essential Health and Safety Requirements", which are given in the EU Machine Safety Directive. If changes are made that affect the safety of the machine, the person making the changes is responsible for the same. Therefore, the following applies:  

Install communication equipment (two-way radio), mobile phone unit, etc. according to the manufacturer's instructions in order to eliminate interference with electronic systems and components intended for the machine's function. See further CEmarking, EMC-directive. When retro-fitting equipment in or on the cab; do not drill, weld or cut in the cab structure since such actions may impair the operator's protection in case of roll-over. See further CE-marking, EMC-directive.

Before beginning any service work: Service work performed incorrectly is hazardous. Make sure that you have sufficient knowledge, correct information, correct tools and correct equipment before carrying out the service in a correct manner. Repair or replace damaged tools and equipment. Place the machine in service position 1 or 2 acc. to: Service position

NOTICE When lifting the machine, the frame joint should be locked and the marked eyes intended for lifting should be used. NOTE! No work should be carried out on the machine before the required knowledge is acquired.

Figure 1 Read the Operator's manual, plates and instructions before you operate the machine. General   

Machine working in a environmentally contaminated area, see Working in environmentally contaminated areas See also Checklist after a fire or heat exposure. If someone is to take over the job that you have started, make sure that this person is informed about what part of the work has been completed and what remains to be done. When high-pressure washing the machine, do not aim the water jet directly at anti-slip surfaces or decals that are glued on.

WARNING Only walk or step on the machine's prepared stepping surfaces, see operator's manual.

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Figure 2 Do not step on the engine hood Never wear loose fitting clothing, for example, a scarf or jewellery, that can get caught and cause injury when working on the machine. Always use a hard hat, safety glasses, gloves, protective work shoes and other protective items as required by the work situation.

Figure 3 Protective equipment Always stop the engine when servicing the machine unless instructions on plates or in this manual state otherwise. Do not stand near the frame joint unless it has been locked with the frame joint lock.

NOTICE There is a risk of crushing even with the engine off if the machine is equipped with an electric secondary steering pump.  

Turn off the engine before opening engine covers, radiator casing, etc. Make sure that no tools or other objects that can cause damage are forgotten in the machine. Keep engine covers, etc. closed when the engine is running and when the machine is operating.

Safety when handling accumulators WARNING If the pressure is not released before opening the system, oil under high pressure will jet out, resulting in serious personal injuries. Before an accumulator is removed from the machine, the system must first always be depressurized, see Safety when working on hydraulic systems. Some accumulators contain pressure even if they are removed from the machine, so-called pre-charge pressure. Therefore, be very careful during all handling and work with accumulators. The pre-charge pressure must be lowered to atmospheric pressure before working on a piston accumulator. Avoid exposing the accumulator to high temperatures and careless handling.

WARNING A discarded accumulator which is not punctured may still contain high pressure and must always be handled with great care. Discarded accumulators shall be punctured before they are scrapped to avoid the risk of explosion. See Accumulator, discarding.

Safety when handling oils and fuel   

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When changing oil in engine, hydraulic system or transmission: Keep in mind that the oil may be hot and can cause scalding or burn injuries. Engine, hydraulic and transmission oils as well as diesel fuel have a corrosive effect on mucous membranes, for example, in eyes and throat and on skin. Therefore, take special care to keep such oils away from these sensitive body parts. When emptying/draining oils or fuel, steps must be taken to avoid unnecessary spills. In places where a container for collecting the liquid cannot be used, use a pump or connect a hose to ensure safe handling. Oil released or spilled on the ground will harm the environment and could also cause a fire. Waste oils/fluids shall always be taken care of by a company authorized for this work. See Environmentally safe handling Remember the fire hazard!

Safety when handling the machine Volvo Construction Equipment is only responsible if:      

the machine has been used correctly and has been maintained according to recommendations in the service manuals and the machine's Operator's manual. prescribed service and inspections have been performed at the specified intervals. lubricant recommendations in the manual have been followed. no safety seals have been opened by an unauthorized person. all modifications and repairs have been performed in the manner prescribed by Volvo. only genuine Volvo parts/accessories, or attachments that fulfil Volvo's requirements have been used.

WARNING Machine operators must have sufficient skills and knowledge of the content in the Operator's Manual before operating the machine. It is important that the operator reads and follows the instructions in the machine's Operator's Manual. An untrained operator may cause serious injuries and fatalities. Never operate a machine for which there is no Operator's Manual available. Learn to understand the warning plates, symbols and operating instructions for the machine before you start operating. A few simple safety rules General 

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Repair malfunctions or defects that affect safety as soon as possible.

Figure 1 Entering/leaving the machine Always wear a hard hat, protective goggles, gloves, work shoes and other safety items that your work requires. Avoid standing in front of or behind the machine when the engine is running. Always use a rubber window scraper or brush with a long handle when cleaning the outside of the windows in order to avoid unnecessary climbing on the machine. When servicing the machine, i.e. changing light bulbs, a ladder may be needed. Make sure that stepping surfaces, service areas, handles and slip-protection are clean and free from oil, diesel fuel, dirt and ice and that they're replaced if they are defective or missing. Check at regular intervals that all slip-protection is firmly attached. If not, these shall be attached or replaced. Always face the machine and use the steps and handrails when entering or leaving the machine. Use two hands and one foot, or two feet and one hand. Do not jump!

Before operating

Figure 2 Read the Operator's Manual, plates and instructions before you operate the machine.   

Read the Operator's manual before you operate the machine! Follow the instructions for operating and perform the indicated recommended actions before operating. Some important rules below: Perform a control light test before starting the engine by turning the ignition key to position I, see Operator's Manual. Perform all safety checks prescribed in the Operator's manual.

WARNING Never operate the machine if you are tired or under the influence of alcohol, medicine or other drugs.       

Before starting the engine indoors, make sure that the extraction capacity of the ventilation system is sufficient. The machine is equipped with a diesel engine and the exhausts may be hazardous to your health. Make sure that ventilation is sufficient, and avoid running the engine indoors for longer than necessary where ventilation is insufficient. Read all plates and instructions on the machine and in the Operator's manual before you operate or perform service on the machine. Each one of these contains important information regarding safety, handling and service. Use the seat belt during all operation. Always sit in the operator's seat when you start the engine. The machine must be fully functional before it's put into operation, that is, all defects that may cause eventual accidents must have been repaired. Never operate the machine for long periods without ventilation, or with a completely closed cab without the fan on (to avoid lack of oxygen). Only step and stand on surfaces with slip-protected treads and hold on to the available handles and handrails.

Hip-type seatbelt

Figure 3 Use the seat belt during all operation    

If the seatbelt needs washing: Use a mild soap solution when washing and let the belt dry while it's fully pulled out before it's rolled up. Make sure that the belt is installed correctly. Replace the seatbelt immediately if it's worn, damaged or the machine has been involved in an accident where the belt had to take some strain. Modifications of the belt or its mountings is never permitted. The hip-type seatbelt is intended for one adult, not more.

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Always keep the belt rolled up when not in use.

When the engine is running   

Respect the warning lights. The red lights require immediate attention or consideration, see instructions in the Operator's manual in the section Instruments. Apply the parking brake and make sure that the attachment/attachment bracket rests on the ground. Move the gear selector to neutral before you leave the machine.

WARNING Risk of crushing injuries   

Do not stand near the frame joint unless it has been locked with the frame joint lock. Empty and tilt back the attachment before operating the machine on a road. Stop the engine and lower the attachment so that it rests on the ground before you leave the machine unattended.

When there is a risk of roll-over The cab is the operator's protection and meets the standards for roll-over protection according to test standards, (ROPS), see further CE-marking, EMC-directive Prerequisite for protection is that the operator uses the lap-type seat belt and remains in the cab in case of a roll-over. Therefore, hold on to the steering wheel if the machine rolls over. Do not jump! Falling objects The cab is dimensioned to fulfill the requirements for objects falling on to the cab roof according to given test methods (that is, FOPS, see further CE-marking, EMC-directive Emergency exits from cab The cab has two emergency exits, the door and the right side window. Actions before recovering and towing See Section 1, Towing Actions after recovering and towing

WARNING Do not forget to unlock the frame joint lock and secure it in the running position when the machine is to be operated again. See Section 1, Service and Maintenance

Safety when lifting and supporting complete machine Place the machine in service position, see Safety rules when servicing Always use jacks and support equipment with sufficient capacity. It is important to support the front and/or rear axle in a safe way before doing other work.

WARNING Entering or working under the machine is not allowed when the machine is only supported on jacks. Always work on one axle at a time, e.g., when changing wheel, changing brakes. Method for front axle Lift the machine with the machine's lift arms. Place support stands at the designated support points according to the example.

Figure 1

1. 2.

Stand jack Support point

Recommended method for rear axle Prevent the rear axle from oscillating by locking it with jacks or wooden blocks between the frame and axle on both sides. NOTE! Do not forget to remove the oscillation lock before lowering the machine. The machine must be secured with axle stands or stand jacks with sufficient capacity, 5-15 tons. Support on each side under the rear frame's edge (not the belly plate) on an even and sufficiently large surface, see example in figure.

Figure 2 Support points 1.

11668007 Hydraulic jack

With both wheels raised it is easier to rotate the hubs to get the wheel nuts in place. Alternative method for rear axle If there is no stand jack available, two garage jacks can be used instead (L150-L220). NOTE! Make sure that there is enough room for positioning axle stands.

Figure 3 On smaller machines (L50-L120), use a garage jack under the differential carrier assembly. Do not forget to lock the axle to prevent oscillation. Place the axle stands under the frame's rear edge.

Figure 4 Support points Do not use a jack with a small lifting surface under the differential carrier assembly. Use a wheel trolley for safe handling of the wheels.

Figure 5

11668010 Wheel trolley

Safety when working on hydraulic systems The hydraulic systems on our loaders work at very high pressures, up to approx. 42 MPa (420 bar), (6,090 psi). In order to prevent serious injuries, it is very important that the systems are maintained correctly and that all personnel who come into contact with the machines act very carefully and pay special attention to any defects. Persons who follow the guidelines below, and also place the machine in Service position when required Service position , have laid a good foundation for avoiding accidents. General  

Never adjust a pressure limiting valve to a higher pressure than that recommended by the manufacturer. A hydraulic hose that leaks, 'sweats', swells, or is damaged mechanically, shall be replaced as soon as possible to not have an impact on safety and/or the environment. Replace the hose immediately! Pay attention to any leaks from hydraulic hoses and connections. Take action to repair the leak before the part bursts!

WARNING If the pressure is not released before opening the system, oil under high pressure will jet out, resulting in serious personal injuries.

WARNING Leaking high-pressure hydraulic hoses may cause severe injuries. Fine jets have high penetrating capacity on bare skin. Check for any leaks using a steel plate or a stiff board, never use your hands. Only check-tighten leaking couplings and connections after the system has been completely depressurized. Safety when handling accumulators

WARNING A discarded accumulator which is not punctured may still contain high pressure and must always be handled with great care. All pressure tanks must be opened carefully so that any residual pressure is released. Discarded pressure accumulators shall be punctured before they are scrapped to prevent any risk of explosion. See Accumulator, discarding, Accumulator, discarding and Accumulator, boom suspension system, discarding. Before an accumulator is removed from the machine, the system must always be depressurized, see section Depressurizing (releasing pressure). Certain accumulators contain pressure even if they have been removed from the machine, a so-called precharge pressure. Therefore, be extremely careful during all handling and work with accumulators. Before any work is done on a piston accumulator, the precharge pressure must be reduced to atmospheric pressure. Avoid exposing the accumulator to high temperatures and careless handling. Depressurizing (releasing pressure) An accumulated pressure remains in the system when the engine has been turned off. Before hose couplings, plugs, etc., in the hydraulic, steering, fan, or brake systems may be opened, the residual pressure in the system must be reduced, by so-called depressurizing. The start key must be in position 1. NOTE! The machine and boom can move when the machine has been turned off due to the accumulator pressure. NOTE! The machine can be steered slightly also when it has been turned off due to the accumulator pressure.  

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The accumulators for the Boom Suspension System (BSS) are depressurized according to: Boom suspension system, hydraulic oil pressure in accumulators, depressurizing. The accumulators for the brake system are depressurized by pressing down the brake pedal 30–40 times. In order to make sure that no residual pressure remains, connect (14290266 Hose) on the accumulator block's pressure check connection to release any residual pressure. Collect the oil in a suitable container. The accumulators for the automatic brake system RBB (Reverse By Braking) are depressurized by connecting (14290266 Hose) on the automatic brake valve's pressure check connection, port M, thereby lowering the pressure. Collect the oil in a suitable container. The accumulators for the servo system are depressurized by moving the servo levers back and forth 10–15 times. The accumulators for the steering system are depressurized by turning the steering wheel back and forth 10 times to the right and left.

Safety when working with air conditioning refrigerant General Special competence is required for service work and more involved work which requires opening of the air conditioning system. Many countries also require special training and official authority approval. Find out about governing regulations for your country and follow them! Refrigerant R134a is used in the air conditioning unit, see also Section 8. The type of refrigerant and the amount to be filled are shown on the type plate. NOTE! R134a adds to the greenhouse effect and should never be intentionally released into the open air.

Personal protective equipment

Figure 1 Protective goggles and gloves should be worn when there is a risk of contact with refrigerant. When there is a risk of skin contact with refrigerant, use: Tight-fitting protective goggles and protective gloves, and protect other bare skin (risk of frostbite). Risks

WARNING The gases have no smell and may cause serious damage to the lungs already at low concentrations. Refrigerant R134a may, if incorrectly handled, cause serious personal injuries as well as damage to the environment. Therefore, great care must be taken in all work with air conditioning units! The rules given below may be a great help to avoid injuries to all who come into contact with refrigerants.

WARNING Risk of frostbite! Wear protective work gloves.    

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In liquid form the refrigerant may cause: Frostbite. When in the form of a gas and at low concentration, the gas may: Have some effect, especially on the nervous system. When in the form of a gas and at high concentration it may: Have an anaesthetic effect. The air conditioning unit is pressurized and the refrigerant can unintentionally leak out. Never disconnect hoses or remove the filler plug on the compressor. If you suspect a leak, certified and trained personnel at a licensed workshop should be contacted for troubleshooting and repair. The refrigerant gas is heavier than air and will sink to the floor. Therefore, make sure that any escaped gas is ventilated before work is started in any low-lying areas.

Smoking, welding or other open flames are not allowed in a workplace where work with refrigerant is in progress. The refrigerant gas will then burn and form a toxic gas which is very dangerous to inhale. The gases formed when heating the refrigerant have a pungent smell at high concentrations. The symptoms may appear several hours (perhaps up to 24 hours) after exposure to the gases. Action in case of accidents Inhalation If escape of gas is suspected, leave the area, try to find fresh air and move affected persons out of the danger area. Small amounts of vapour from refrigerant R134a may have some effect especially on the nervous system. In large amounts, the gas may have an anaesthetic effect. In serious cases, seek immediate medical attention. Skin contact

In case of frostbite, flush with lukewarm water for a long time. If a large amount of liquid refrigerant comes into contact with unprotected skin, the injured area should be carefully warmed with lukewarm water or warm clothes. Seek medical attention immediately if symptoms persist. Splash in eyes Flush with warm water until the irritation ceases. Seek immediate medical attention.

Safety when working with batteries

Figure 1 Battery charging

WARNING Risk of serious corrosive injuries! Batteries contain sulphuric acid which is very corrosive to the human body and parts of the machine. In addition, batteries give off hydrogen gas when they are loaded (supplying electricity) or being charged. Together with the oxygen in the air, hydrogen gas forms a very explosive mixture. This combination, corrosive acid and explosive gas, means a high risk of accidents during all work with batteries used in vehicles. Therefore, it is very important that you take great care and follow the rules below when you are working with batteries. Follow these instructions when charging batteries: 

      

Batteries give off explosive gases. Never smoke near batteries.

Figure 2 Do not smoke near batteries! Begin by disconnecting the ground lead when removing a battery. In order to reduce the risk of sparks that can cause fire, always connect the ground lead last when fitting a battery. Never tilt a battery to any great extent in any direction. Battery electrolyte may leak out. Do not connect a discharged battery in series with a fully charged battery. The current surge can cause the batteries to explode. Do not allow metal objects (such as tools, rings, wristwatches) to come in contact with battery terminals. Risk of fire and personal injury. Always cover the top of the battery with a rag or other non-conducting material when you work close to the batteries. Always refit the terminal caps on the batteries. Batteries contain substances hazardous to health and the environment. Therefore, discarded batteries be handled according to governing local/national regulations. See Environmentally safe handling

Charging batteries Explosion hazard When a battery is being charged, an explosive mixture of oxygen and hydrogen is formed. A short circuit, open flame or spark near the battery can cause a powerful explosion. Always turn off the charging current before disconnecting the charging clamps. Ventilate well, especially if the battery is charged in a confined space.

WARNING Risk of serious corrosive injuries!

Figure 3 Corrosive acid Corrosive sulphuric acid The battery electrolyte contains corrosive sulphuric acid. Electrolyte spilled on bare skin must be removed immediately. Wash with soap and plenty of water. If electrolyte gets into your eyes or any other sensitive body part, rinse immediately with plenty of water and seek immediate medical attention.

Service position 1 Op nbr 173-302 Total procedure time (hr): 0.20 Tools:

Wedge VOE11020526, 4 pcs.

1. Park the machine on a horizontal, smooth, and hard ground surface, and prepare it for service by placing it in service position 1 as shown in the figure:

Figure 1 Service position 1 1. 2. 3. 4.

Connect the frame joint lock. Lower the attachment and let it rest on the ground. Apply the parking brake and turn off the engine.

WARNING If the pressure is not released before opening the system, oil under high pressure will jet out, resulting in serious personal injuries.

To depressurize; turn the start key to ignition position (1). Carefully release the pressure in pressure lines and pressure tanks to avoid risks. See Safety when working on hydraulic systems Remove the start key.

6. 7. 8. 9.

Fasten a yellow-black warning tag to the steering wheel (in the USA a red flag can be used instead). Block the wheels, e.g., with wedges. Open the engine hood and turn off the battery disconnector. Let the machine cool down.

WARNING If work must be done on the machine before it has cooled down; beware of hot fluids and hot components that can cause severe burns.

Service position 2 Op nbr 173-371 Total procedure time (hr): 0.20 Tools: 9993831 Support

Wedge VOE11020526, 4 pcs.

1. Park the machine on a horizontal, smooth, and hard ground surface, and prepare it for service by placing it in service position 2 as shown in the figure:

Figure 1 Service position 2 1. 2. 3.

Connect the frame joint lock. Lift up and tilt the bucket forward. Secure the boom on supports. See Working under raised boom. Apply the parking brake and turn off the engine. To depressurize; turn the start key to ignition position (1).

WARNING If the pressure is not released before opening the system, oil under high pressure will jet out, resulting in serious personal injuries.

Carefully release the pressure in pressure lines and pressure tanks to avoid risks. See Safety when working on hydraulic systems Remove the start key.

6. 7. 8. 9. 10.

Fasten a yellow-black warning tag to the steering wheel (in the USA a red flag can be used instead). Raise the plate. Block the wheels, e.g., with wedges. Open the engine hood and turn off the battery disconnector. Let the machine cool down.

WARNING If work must be done on the machine before it has cooled down; beware of hot fluids and hot components that can cause severe burns.

Some simple rules regarding tyre handling WARNING Tires installed on a split rim may explode and cause very severe injuries. Inflating tyres

Figure 1 Never stand by the side of the tire when inflating (principle illustration for front and rear tires).       

Never stand by the side of the tyre when inflating tyres mounted on a split rim. Use a self-locking air-chuck with a hose long enough to allow you to stand outside the dangerous area when inflating, see figure. Make sure that no persons are in the dangerous area when inflating the tyre. The machine should be without load when checking tyre pressure. Spare tyres should only be inflated with enough air to keep the rim parts in place. Secure a loose wheel with a cage, cables or chains before you inflate it with air. Before removing the cage, check that the tyre is mounted correctly on the rim. Only adjust on a deflated tyre. Do not attempt to adjust side or lock rings when the tyre is inflated with air. Tyres used at less than 80% of normal pressure and rims or tyres suspected of being damaged should not be inflated with the wheel attached to the machine.

Fitting tyres and rims       

Only trained personnel should handle tyres. Deflate the tire before removing it from the rim. Never fit a tyre on a rim if the tyre is not clearly recommended for the rim. Never assemble rim parts for different dimensions and never use damaged or defective parts. Be careful if you are using reconditioned wheel parts. Incorrect welding, heating or soldering of the parts may cause them to weaken and result in failure of the part. Make sure that the lock ring groove in the rim is free from dirt, rust and any debris before fitting the ring. Use the lubricant that is recommended by the tyre manufacturer when mounting it on the rim.

Repairing tyres and rims  

Never cut, weld nor heat the wheel parts in any manner. Exercise caution when using bead breakers and hydraulic jacks. Remain outside the hazard zone when removing foreign objects from the tyres. A bead breaker that releases can cause severe personal injury and may result in death.

Starting with booster batteries The following must be observed when starting with booster batteries: NOTE! Check that the booster batteries or other current sources have the same voltage as the standard batteries.

WARNING The batteries could explode due to the current surge if a fully charged battery is connected to a completely discharged battery. Since the batteries contain sulphuric acid, this could result in personal injuries. Take the following actions: 1. 2. 3. 4.

Turn off the battery disconnector. Remove the bolts and the cover for the battery box. Remove the terminal cap from the right battery's positive (plus) terminal Connect the positive cable from the booster batteries or the other power source to the right battery's positive terminal

Figure 1

1. 5.

Battery terminal 24 volt

Connect the negative cable from the booster battery to the intended grounding point above the battery box. Wait 1–2 minutes before turning on the battery disconnector.

Figure 2

1. 2. 6. 7. 8. 9. 10.

Battery box Grounding point

Turn on the battery disconnector. Start the engine. Let the engine run at increased idle 1–2 minutes before the booster cables are disconnected. Start by removing the booster battery's negative cable from the grounding point. Reinstall the terminal cap on the battery terminal. Reinstall the cover for the battery box.

Waste handling Contribute to careful use of natural resources by following the steps below when handling waste. If possible, deposit the waste for recycling. REUSE of products is the best from an environmental aspect. MATERIAL RECYCLING for use in new products is a good environmental alternative. ENERGY RECOVERY by burning combustible materials is a good alternative when recycling is not possible. DESTRUCTION is used for hazardous waste. Destruction is performed in special facilities. DEPOSITION is the worst from an environmental aspect and should be avoided as much as possible. STORAGE is a temporary measure until a suitable recycling method has been developed.

Working in environmentally contaminated areas Machines that are used in environmentally contaminated and/or health-hazardous areas shall be specially equipped for operation in such an environment. Used cab and engine air filters from machines working in environments with asbestos or other hazardous dust shall be put into tightsealing plastic bags that the new filters come in, then leave the used filters for destruction.

Working under raised boom Always secure the loader linkage with Support 999 3831 (2 pcs. L250, L350) before starting to work. Position the support on an even and firm ground surface.

Figure 1 Securing the boom (L250, L350) 999 3831 Support (2 pcs.)

WARNING Note the exact positioning of the support against the lifting arm! If the support is positioned too far forward, it may be knocked out of position when the attachment bracket is tilted forward.

Figure 2 Securing the boom 1.

999 3831 Support

Language Code

Product

Group

No.

Version

Date

WLO

874

11/06/2012

Applies to

Wheel Loaders

AC compressor, fill with oil WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause Remanufactured AC compressors are not filled with oil when delivered from the warehouse. Investigations of failed remanufactured AC compressors have shown that approximately 40% suffers from lack of oil. The most common reason for claiming remanufactured AC compressors is seized AC compressor. Action To make sure the remanufactured AC compressor is filled with oil before installing it to the machine, a tag with information about the need to fill the AC compressor with oil prior to installation has been added.

Figure 1 Tag on remanufactured AC compressor The service operation 874–006 will be updated with information about making sure the compressor is filled with oil prior to installation.

Language Code

Product

Group

No.

Version

Date

ART/WLO

210

06/05/2008

Applies to

Wheel Loaders, Articulated Haulers

Action to be taken in case of abnormal lubricating oil consumption WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. Introduction The oil consumption is in many cases used as a measure of the condition of the engine. Normally all engines use a certain amount of oil. The film of oil that lubricates the upper piston rings is combusted at the same time as the fuel, which gradually causes the oil level to drop. There are of course also other factors that affects the oil consumption, e.g. operating conditions and the condition of the engine. Here follows a short description of influencing factors, checking and measuring methods and which action can be taken to manage any problems. Factors influencing the oil consumption Larger engines have as a rule a higher oil consumption than small engines. Oil has the ability to penetrate the smallest openings. Therefore, proceed as follows:    

Check for oil leakage around the engine and components Check for oil leakage at the turbocharger Check for oil leakage at induction manifold / charge air pipe Take a lubricating oil sample

All affected bolts should be check-tightened. A too high oil level causes more oil to be thrown up on the cylinder walls and this increases the oil consumption. The oil level should be kept slightly below the full mark on the oil dipstick. Only check the oil level a few minutes after the engine has stopped to allow the oil to run back to the sump, see Fig. 1.

Figure 1 Too thin oil will result in a higher oil consumption because of difficulties of maintaining a sealing film of oil between piston rings and cylinder wall at high temperatures. Too thick oil provides unsatisfactory lubrication and thereby increased wear, which in the long run will result in increased oil consumption. Always use the recommended oil grade and type according to the Operator's Manual. Continuously high engine speed will result in warmer and thereby thinner oil. Increased oil consumption as described above. Frequent use of engine retarding causes increased oil consumption. Also long periods of idling / operating at low speed may cause increased oil consumption. Faulty and worn piston rings, oil scraper rings, ring grooves, pistons, cylinders, valve guides result in high oil consumption, as oil leaks into the combustion chamber. Abnormally low oil consumption Some attention should also be given to low oil consumption, because the low oil consumption may be illusory. Used up oil may have been compensated through condensation water, coolant or fuel dilution, thus keeping the level unchanged. Intermixed coolant gives the oil a greyish tint, whereas intermixed fuel does not show. These factors result in impaired lubrication and should lead to more frequent oil changes. Intermixed fuel also mean an additional safety risk as the flash point of the oil is lowered. Take samples of lubricating oil and have them analysed. Checking and estimating oil consumption The duration of the check / test period should be at least 250 hours (suitably between two oil changes and filter replacements) in

order to avoid jumping to conclusions and taking unnecessary action. On an engine that has reached working temperature, the oil dipstick can be read off three minutes after stop. If the engine has been started, but not reached working temperature, wait for at least five minutes.       

Copy the enclosed report form and make a note of the hour recorder reading at the start of the test period. Begin with full fuel tank and new oil filled to the upper marking on oil the dipstick. Note the hour recorder reading and amounts every time you fill fuel, oil or coolant. Do not top up the oil until the level has reached the minimum line. Never fill oil to above the maximum line. In case the oil is changed during the test period, check the oil level before draining and then fill to the same level. At the end of the test period, top up with oil to the maximum line and make a note of the amount.

Add up the noted information which then forms the base for calculating the oil consumption. The oil consumption is always stated as a relation between consumed oil and the amount of used fuel during the same period. Example: An engine has during 250 hours used 18 litres of oil and 3000 litres of fuel. 18/3000 x 100 % = 0.6 % Normal consumption A new or fully overhauled engine often uses more oil than a run-in engine. Only after 1000–1500 operating hours, when the piston rings have bedded-in in the cylinders, is it possible correctly to determine the oil consumption.   

Oil consumption of 0.3% or less = OK at full-load operation Oil consumption of 0.3–0.75% = OK at light-load operation If these limit values are exceeded, proceed as follows: Carefully check the oil consumption (see instructions on the previous page) and contact the respective dealer regarding whether any action can be approved as a warranty job. A copy of the report form should be enclosed with the claim.

Figure 2

Language Code

Product

Group

No.

Version

Date

ART/BHL/WLO

160

02/03/2010

Applies to

Articulated Haulers, Backhoe Loaders, Wheel Loaders

Alternative lubricants for axles with wet brakes WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause 97303, WB101 Volvo Wet Brake Transaxle Oil 97303, WB101 is intended for use in axles with built in wet brakes. For these applications Volvo Wet Brake Transaxle Oil (Volvo product denomination), should be used. Action Performance requirements for Volvo Wet Brake Transaxle Oil 97303 are described in Volvo Construction Equipment Standard 1273,03. NOTE! Using non-approved products may affect warranties in case of component problems. Volvo Super Wet Brake Transaxle Oil 97304, WB102 Volvo Super Wet Brake Transaxle Oil 97304, WB102 is intended for long drain intervals or severe service in axles with built in wet brakes. WB102 gives lower fuel consumption, maximizes machine performance and improves the durability of the machine. For these applications, Volvo Super Wet Brake Transaxle Oil (Volvo product denomination), should be used. Performance requirements for Volvo Super Wet Brake Transaxle Oil 97304 are described in Volvo Construction Equipment Standard 1273,04. If Volvo Super Wet Brake Transaxle Oil is not available, then Volvo Wet Brake Transaxle Oil, WB101, can be used as an alternative. NOTE! Only when using Volvo Super Wet Brake Transaxle Oil WB102 will the machine achieve maximum performance and service life, as well as the best possible fuel economy. Service intervals may also be shorter when using other oil than Volvo Super Wet Brake Transaxle Oil WB102 In the future, Volvo Construction Equipment will not officially state alternative products.

Language Code

Product

Group

No.

Version

Date

WLO

993

03/06/2008

Applies to

Wheel Loaders

Automatic greasing systems of foreign manufacture WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause and action It has come to our attention that our customers and dealers are equipping our machines with automatic greasing systems of foreign manufacture. The following is our policy with regards to this: Among factors that determine the lifespan of bearings and bushings are: the type of lubrication used, dosage, frequency and operational reliability of the lubricating apparatus. Warranty responsibility presumes that we can influence factors that affect lifespan and thereby the overall quality impression given by the machine. Operational reliability is regularly discussed with current subsuppliers of our factory-installed automatic greasing systems with a view to optimising quality. These suppliers have been specially selected because they are able to supply a product that corresponds to our quality requirements. Consequently warranty liability concerning abnormal bearing and bushing wear and also other matters related to lubrication is acceptable only where the machine is equipped with automatic greasing systems supplied and approved by Volvo Construction Equipment.

Language Code

Product

Group

No.

Version

Date

ART/WLO

160

11/10/2011

Applies to

Articulated Haulers, Wheel Loaders

Automatic transmission lubricants WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. NOTE! The special lubricants (SAE10W and 30) are required to be used for L330E andL350F. Cause and action Volvo Automatic Transmission Fluid AT101(Volvo transmission oil 97341) AT101 is intended for use in automatic transmissions in trucks and construction equipment. AT101 is required for filling/topping up at service where we earlier made demands that the transmission oil should meet quality standards Dexron II, Dexron III, or other Dexron levels. Performance requirements for AT101 are described in Volvo Corporate Standard 1273,41. The recommended oil change interval for AT101 is:  

1000 h for Articulated Haulers, E-Series. 2000 h for Wheel Loaders, F-series. — L220F with serial number 8026– excluded! AT101 not approved, instead AT102 MUST be used. — All Wheel Loaders equipped with Optishift excluded! AT101 not approved, instead AT102 MUST be used

NOTE! For L330E and L350F must the Volvo Super Transmission Oil (SAE 10W and 30) be used with service interval 1000h. A new type of transmission oil has been introduced: Volvo Automatic Transmission Fluid AT102. (Volvo transmission oil 97342) Performance requirements for AT102 are described in Volvo Corporate Standard 1273,42. Volvo Automatic Transmission Fluid AT102 is factory fill for F-series Articulated Haulers and G-series Wheel Loaders. NOTE! The recommendation is to use AT102 when changing transmission oil for:  

Articulated Haulers, E-Series and F-Series. Wheel Loaders, F-series and G-series. (L350F excluded!)

The recommended oil change interval for AT102 is:  

2000h for Articulated Haulers, E-series and F-Series. 4000h for Wheel Loaders, F-series and G-series (L350F excluded!)

When changing oil on machines where AT101 has been used, small amounts of remaining old oil can be mixed with the new oil AT102 without causing damage. AT102 can also be used in connection with service on earlier generations equipped with HT-transmissions. NOTE! For L350F must the Volvo Super Transmission Oil (SAE 10W and 30) be used with service interval 1000h. Part number for AT101 in the different markets: Europe and international VOE 11706206 VOE 11706207

20 litres (5,3 US gal) 208 litres (55 US gal)

North America VOE 11710960

1 US gal

VOE 11988312 VOE 11988313 VOE 11988305 VOE 11716497

5 US gal 55 US gal Bulk / 1 US gal each Bulk / 1 litres each

China VOE 11714008 VOE 11714009 VOE 11714010

4 litres (1,1 US gal) 18 litres (4,8 US gal) 208 litres (55 US gal)

Korea VOE 14529828

20 litres (5,3 US gal)

Brazil SBR 11915161 SBR 11915162

18 litres (4,8 US gal) 208 litres (55 US gal)

Part number for AT102 North America VOE 15143347 VOE 15143064 VOE 15143389 VOE 15143406 VOE 15143493

5 gal 1 US gal 55 US gal Bulk / 1 litres each Bulk / 1 US gal each

Europe / INT / Asia VOE 15142942 VOE 15142868

208 litres (55 US gal) 20 litres (5,3 US gal)

Language Code

Product

Group

No.

Version

Date

WLO

321

06/17/2013

Applies to

Wheel Loaders

Battery and alternator test procedure NOTE! Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause Some alternators without any failure have been returned. Also batteries without failure have been replaced. Action Before replacing alternators and/or batteries, follow the work instruction in this Service bulletin. Both alternator and battery can be checked under field conditions to find the root cause by following the work instruction. The work instruction is valid for all 24 Volt machines. Work instruction Tools Multimeter Clip-on ampere meter

Part No. 88890074 88890091

Battery capacity check Op nbr

1. Figure 1 The battery should not be used for minimum 2 hours before the test. 2. Test the battery voltage. Battery voltage 25.44 V 24.24 V 23.20 V

Equivalent approx. capacity 100% 50% 5–10%

NOTE! If the battery voltage is low, check if the batteries need to be charged. If so, check the battery voltage again after charging. If the voltage is still low, the batteries are damaged and should be replaced. Alternator check Op nbr 1. Check the battery voltage (see above).

2. Start the engine and raise the engine rpm for a short time (charging warning lamp off). 3. Switch off all possible electrical consumers. 4. Monitor the battery voltage for approx. 2 minutes on low idle. 5. The battery voltage should increase depending on the battery capacity. The voltage should reach between 26.00 V – 28.50 V. NOTE! If the battery voltage does not increase with the engine running, the alternator is damaged and should be replaced. Alternator output check

Figure 2

Op nbr 1. Install the clip-on ampere meter (testing range 100 A) on the alternator wire B+, connect the clip-on ampere meter to the multimeter for displaying the value. 2. Start the engine and raise the engine rpm for a short time, check that the charging warning lamp is off. 3. With the engine on low idle, check the alternator output current on the multimeter. Note the value. 4. Switch on as many electrical consumers as possible, e.g. the cab fan on max speed and lamps (head lamps, working lamp on cab and fenders). 5. Raise the engine rpm to maximum (high idle). 6. With the engine on high idle and electrical consumers on, check the alternator output current on the multimeter. Note the value. The output value on high idle should be higher than on low idle. (Each lamp raises the current with approx. 2.5 A. If work lamp on cab front and fenders are on at the same time as the headlamps and fan, the high idle value shall be 10–20 A higher.) 7. After check, shut down the engine and remove tools. NOTE! If the alternator output is the same, or not significantly higher on high idle with electrical consumers on than on low idle, the alternator is damaged.

Language Code

Product

Group

No.

Version

Date

WLO

173

03/23/2012

Applies to

Wheel Loaders

Cleaning of the machine WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause  

Information concerning corrosion protective coating applied to all Volvo Construction Equipment. Information concerning removal of the corrosion protective coating once the machines arrive at the Volvo Dealership.

Action The corrosion protective coating that is applied to all Construction Equipment is a proven coating that provides excellent protection to metal exposed to harsh outdoor conditions. There is a trend to use more and stronger chemicals with a pressure water jet. It is important that the proper mixture of concentration with water is correct. Use of higher concentration of chemicals and washing sponges with hard surfaces for frequent use will remove the surface protection. Volvo Construction Equipment is using the following rust protection:  

Rust protector Dinitrol 4010 is mainly used under the cabin, for zink coated tubes, fittings and around the engine. It is sprayed over the whole engine and it is durable for up to 160 °C (320 °F). This protection is almost impossible to remove and should not be removed. Strong solvents will damage the paint work inside and outside. If the rust protector has to be removed on outside painted surfaces, hot water under high pressure is recommended.

We advice you to follow below recommendations for cleaning The machine should be cleaned regularly using conventional car wash products or conventional machine wash products to minimize the risk of damage to the lacquer and other surfaces on the machine. In order to minimize damage caused by road/sea salts or other corrosion compounds on newly delivered machines Volvo Construction Equipment requires that the machine be thoroughly washed within 2 days of arrival. Recommendations for cleaning the machine      

Place the machine in a cleaning area where washing chemicals are normally collected. Use a normal car wash/machine wash product. Follow the instruction with the product. The water temperature must not exceed 60 °C (140 °F). If a pressure water jet is used, keep at least a 20–30 cm (8–12 in) distance between the nozzle and the machine surface. Use a sponge with a soft surface. Always finish with a complete wash only with just water.

NOTE! If a high-pressure jet is used for cleaning, take great care. The electrical components and electrical leads can be damaged even at a fairly low pressure and temperature. Protect electrical leads in an appropriate way. The engine should be turned off and the battery disconnect switch switched off. Removal of asphalt or other special hard dirt   

Use Whitespirit or conventional degreaser in a cold process. Follow the recommendation for use of the product. All removal (cleaning) should be followed by a normal wash procedure with the cleaner and be finished by a complete wash with only water. Please keep in mind that the use of degreaser agents may require special places for this work or you have to clean up the remains from the washing.

Keep the equipment in a good condition    

Frequent cleaning of the equipment. Polishing of surfaces, especially areas such as Cab or other similar once a year. Damaged surfaces should be repaired with recommended paint products as needed. Because of UV rays machines are best kept under cover for better paint protection. Machines stored in open hot sun light

could dull the paint work if not regularly cleaned and waxed. Cleaning engine compartment, instruction  

Machines operating in dusty environment or environment exposed to fire hazards, e. g. wood-processing, woodchip handling or grain handling and animal feed industries require daily attention and cleaning of the engine compartment and surrounding areas. When operating in other environments, inspection and cleaning is required at least once a week.

WARNING Beware of rotating parts. Keep a safe distance.

WARNING The engine must not be running when cleaning as rotating parts may cause injuries. Please pay attention to the following:     

Loose material is removed with, for example, compressed air. Cleaning should preferably be carried out at the end of the working shift before the machine is parked. Begin with the highest areas and end with the lowest on top of the fuel tank and areas near the fuel tank. Use personal protective equipment such as protective goggles, gloves and respirator. After cleaning, check and rectify any leaks. Close all covers and hoods.

Language Code

Product

Group

No.

Version

Date

ART/EXC/WLO

160

118

08/28/2014

Applies to

Excavators, Wheel Loaders, Articulated Haulers

DEF/AdBlue/AUS32 sampling, method NOTE! Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty.

Cause and action

Figure 1

Sample kit (Black) including sample bottle. A new test for AdBlue/DEF sampling has been developed. Applies to models Valid for all products specified in the header of this Service bulletin equipped with Tier 4 Final engines. Required parts Designation AdBlue sample kit (Black)

Qty. As required

Part no. VOE17412114 (Europe)

Work instructions Sampling technique It is vital to take a correct sample for receiving representative result of the analysis. Irrespective if you want to take the sample from the AdBlue/DEF tank on the machine or a storage tank the technique is the same. AdBlue/DEF sampling with vacuum pump If sampling on a machine - Please note that there is a strainer in the filler tube that has to be removed.

Op nbr 1. Use a new hose for each sampling. Cut the hose to a suitable length and connect it to the vacuum pump. 2. Install the sample bottle on the vacuum pump. 3. Insert the hose in the tank. Make sure that the sample is not taken from the bottom. The sample should be taken slightly above the middle range of the liquid.

Figure 2

Example of AdBlue/DEF sampling. 4. Draw up liquid to flush the hose. 5. Remove the sample bottle and empty it. Make sure that the AdBlue/DEF is taken care of in an environmentally safe way. 6. Install the sample bottle on the vacuum pump and fill the sample bottle ¾ full. 7. Attach one label on the sample bottle and one on the submission form. Submission form Fill in the Submission form. The Submission form can be downloaded from the Oil Analysis web site. It’s important to fill in the submission form correctly. Fill in the top section as normal with machine data etc. There is no prefilled fields for AdBlue/DEF system, please use the field Others and write in “AdBlue/DEF”. In the comments field you should fill in where the sample is taken. AdBlue/DEF tank on machine, Storage tank id: xx etc. Tick in from where the sample is sent in at the bottom and send the sample to the laboratory together with the submission form.

Figure 3

Example of how to fill in Submission form

Language Code

Product

Group

No.

Version

Date

WLO

260

12/20/2006

Applies to

Wheel Loaders

Discontinued recommendation for usage of anti-corrosion agent in cooling system WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Corrosion-protection with part no. 1129709 will be removed from stock since it does not meet the standards from Volvo Construction Equipment and shall not be used in Volvo engines. The corrosion-protection cannot be combined with the coolant Volvo Coolant VCS. Only coolants recommended by Volvo shall be used in our engines to obtain correct heat transfer and to avoid cavitation as well as corrosion on aluminum, copper, brass, steel, and soldering.

Language Code

Product

Group

No.

Version

Date

WLO

366

04/25/2014

Applies to

Wheel Loaders

ECU, functional check NOTE! Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause The purpose of this service bulletin is to provide support to ongoing quality investigation on ECUs. Action To increase the value of the information concerning ECUs, the described work instruction has to be performed before any troubleshooting work is started based on symptoms. The information collected according to the work instructions makes up the basis for a support request and shall be attached to the Techline call that is sent to the regional support. Work instructions Op nbr 1. Fill in table 1, "Machine data". 2. Read off the active and saved error codes, vehicle information test, as well as parameter read-off using VCADS Pro and attach the job card with the completed tables in this service bulletin. (Error codes, vehicle information test, parameter) Save the job card in the following text format: “machine model”-”machine serial number”-”read-off date”.xml Example: L110F-3971–20081215.XML Document. 3. Do a function check of the machine according to table 2, 3, 4, 5 "Function check". When the test is finished (Designation), enter an "X" in the right column if read-off was performed. If any deviations are detected during the "Function test", describe how the malfunction behaves or how to reproduce it to give maximal information for continued investigation. 4. Attach the completed tables in this SB together with TechTool job card if there is a Techline call. Machine data Model

Serial no.

Machine hours

Customer

Function check with VCADS Pro Group Op. no. Designation 1. Service and maintenance 17 - Service and 17012-3 Error codes maintenance Remark if not OK: ............................................................................................................... ............................................................................................................... 17034-3 Vehicle information, test Remark if not OK: ............................................................................................................... ............................................................................................................... 17030-3 Parameter, programming Remark if not OK: ............................................................................................................... ............................................................................................................... Function check with VCADS Pro

OK Yes

Group Op. no. Designation 2. Engine and engine mounting equipment 25 - Intake and 25410–3 Air pump exhaust aftertreatment test. exhaust system. Turbo 25456–3 Exhaust aftertreatment, diagnostic 25411–3 Burner exhaust after treatment test 25412–3 Components ASU, test 25537–3 Variable geometry turbo function test Remark if not OK: ............................................................................................................... ............................................................................................................... 27– 27102-3 Accelerator pedal, test Remark if not OK: ............................................................................................................... ............................................................................................................... 28– 28407-3 Sensor values monitoring Remark if not OK: ............................................................................................................... ...............................................................................................................

OK Yes

Group Op. no. Designation 8. Body, cab and interior 87- Temperature and 87373-3 ECC input and output signals status, test control system 87376–3 Sensor values, ECC check Remark if not OK: ............................................................................................................... ...............................................................................................................

OK Yes

Questions regarding machine's behaviour: Is the loader equipped with "NON-VOLVO" optional equipment? What optional equipment is used or installed? ............................................................................................................................................. ............................................................................................................................................. What defects/malfunctions are there? Description: ............................................................................................................................................. ............................................................................................................................................. ............................................................................................................................................. When does the problem/error message occur? After "Turning on ignition"? after ...... seconds During start attempt? after ...... seconds

Yes

Function check with VCADS Pro Group Op. no. Designation 3. Electrical system and Instruments 30- General 30901-3 Voltage feed control unit (ECU), check Remark if not OK: ............................................................................................................... ............................................................................................................... 38– Instrument 38117–3 Instrument test Remark if not OK: ............................................................................................................... ............................................................................................................... 39– Miscellaneous 39797–3 CareTrack status check Remark if not OK: ............................................................................................................... ............................................................................................................... Function check with VCADS Pro

After "Engine running"? after ...... seconds After activation of a function (state which function)? Other: ............................................................................................................................................. ............................................................................................................................................. Any specific situations that result in the problem? If YES, which? ........................................................................................................... ........................................................................................................... What operating modes were selected for the machine when the problem occurred? (E.g., CDC, automatic lift and tilt, etc.) ............................................................................................................................................. ............................................................................................................................................. Note during which special situation or activation of function that the problem occurs. ............................................................................................................................................. ............................................................................................................................................. What other functions are activated? ............................................................................................................................................. ............................................................................................................................................. How often does the problem occur? Seldom (no pattern) Sometimes Regularly Periodically Other: .................................................................................................................... .................................................................................................................... Questions Y N regarding e o machine's s behaviour: Does the engine's behaviour change when the problem occurs? Does the I-ECU work as it should when the problem occurs? Does the machine's functions work as they should when the problem occurs? What does not work? ..................................... ..................................... ..................................... .............................. ..................................... ..................................... ..................................... .............................. If central Y N warning e o generates alarm: s Red central warning Amber central

warning Buzzer Display message: ..................................... ..................................... ..................................... .............................. ..................................... ..................................... ..................................... .............................. Important information before the ECU is replaced: First, the relevant ECU shall always be reprogrammed (with existing software) before the ECU is replaced and normal diagnostics of cable harnesses, ECU connectors and pins, etc. has been performed. If new ECU + programming of the same solves the problem, then reinstall the old ECU. If the problem returns the root cause may be traced to the ECU and not the machine configuration. Replaced ECU: Part Serial number number: : .............. ............ .............. ............ .............. ............ .... .. Replaced ECU: Part Serial number number: : .............. ............ .............. ............ .............. ............ .... .. Notes: ..................................... ..................................... ..................................... .............................. ..................................... ..................................... ..................................... .............................. ..................................... ..................................... ..................................... ..............................

Yes

Are additional components replaced during this repair time? Notes: ............................................................................................................................................. ............................................................................................................................................. Has the machine had problems in the past that led to replacement of components in the electric system? Notes: ............................................................................................................................................. ............................................................................................................................................. Has the machine been in for repair again after ECU exchange with similar symptoms as before the ECU change? Notes: ............................................................................................................................................. ............................................................................................................................................. Name of person submitting information: …………………………............................................................………… In case of a ''Techline call'' regarding problems that concern an ECU, the completed document as well as TechTool job card can be requested from regional or global technical support. NOTE! Causing part in the Techline call shall be the part number of the ECU that was replaced.

Language Code

Product

Group

No.

Version

Date

WLO

926

11/07/2006

Applies to

Wheel Loaders

Fork arms, information warranty matters, altered procedures WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause and action If fork arms are the subject of a claim and need to be replaced, photographs and a copy of the report on the last page of this SB should be sent to the regional office and from there passed on to the marketing person who is responsible for technical questions at Volvo Construction Equipment AB Customer Support Division. A copy of a filled-in report is required for each repair. NOTE! The report is also available in Word format in Techline. It can be downloaded, filled in digitally and sent in by E-mail. The report must contain machine data, which type of claim is intended and an explanatory text about the cause of the replacement. In case of a break, the fracture area and the position of the break must be photographed. The fracture area must be photographed at the latest within one week. It is important that a sharp photograph is obtained. After photographing, spray the fracture area with antirust agent. NOTE! The fork arms must then be stored for six months in order to be available for further investigation. A precondition for the damage to be considered as a warranty matter is that the requested information has been filled in on the report on the last page. Fork arms, which are replaced because of wear or incorrect use, will not be compensated through a claim. Report, fork arms, information regarding warranty matters Machine type Serial number, machine Operating time, hours Time of usage, fork arms (approximate): Type number of fork arms: Serial number of fork arms (stamped-in on the side of the fork arm): Date of repair: Claim number: Factory warranty Parts warranty Cause of repair: ........................................................................................................................................................................ ........................................................................................................................................................................ ........................................................................................................................................................................ ........................................................................................................................................................................ ........................................................................................................................................................................ ........................................................................................................................................................................ ........................................................................................................................................................................ ........................................................................................................................................................................ ........................................................................................................................................................................ ........................................................................................................................................................................

........................................................................................................................................................................ NOTE! Attach a photograph of the fracture area taken within a week of when the fracture occurred and one photograph taken at a greater distance showing the location of the fracture on the fork arm.

Language Code

Product

Group

No.

Version

Date

ART/BHL/CEX/ COA/COS/CWL/ EXC/GRD/MET/ MEW/PAT/PAW/ PIP/SSL/WLO

160

08/28/2014

Applies to

Articulated Haulers, Backhoe Loaders, Compact Excavators, Asphalt Compactors, Soil Compactors, Compact Wheel Loaders, Excavators, Motor Graders, Tracked Milling Equipment, Wheeled Milling Equipment, Tracked Pavers, Wheeled Pavers, Pipelayers, Skid Steer Loaders, Wheel Loaders

Fuel sampling, method WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause and action A new test for fuel sampling has been developed.

Figure 1 Sample kit including aluminum sample bottle Applies to models Valid for all product lines specified in the header of this Service bulletin. Required parts Designation Fuel sample kit (Europe)

Qty. As required

New Part No. VOE17210950

Work instructions Sampling technique It is vital to take a correct sample for receiving representative result of the analysis. Irrespective if you want to take the sample from the fuel tank on the machine or a storage tank the technique is the same. Please note that on some machines there is a strainer in the filler tube that has to be removed. Op nbr 1. Fuel sampling with vacuum pump Use a new hose for each sampling. Cut the hose to a suitable length and connect it to the vacuum pump. 2. Install the fuel sample bottle on the vacuum pump. 3. Insert the hose in the fuel tank. Make sure that the sample is not taken from the bottom. The fuel sample should be taken slightly above the middle range of the fuel.

Figure 2 Example of fuel sampling 4. Draw up fuel to flush the hose. 5. Remove the sample bottle and empty it. Make sure that the fuel is taken care of in an environmentally safe way 6. Install the sample bottle on the vacuum pump and fill the sample bottle ¾ full. The sample bottle is made of aluminium and makes it a bit tricky to control the volume that is sampled. 7. Attach one label on the sample bottle and one on the submission form. Submission form Fill in the Submission form. It’s important to fill in the submission form correctly. Fill in the top section as normal with machine data etc. There is no prefilled fields for fuel system, please use the field Others and write in “Fuel, Sulphur”. In the comments field you should fill in where the fuel sample is taken. Fuel tank on machine, Storage tank id: xx etc. Tick in from where the sample is sent in at the bottom and send the sample to the laboratory together with the submission form.

Figure 3 Example of how to fill in Submission form

Language Code

Product

Group

No.

Version

Date

WLO

913

03/11/2010

Applies to

Wheel Loaders

Greasing of hydraulic pump drive shaft WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause and action For some time now standard procedure has been to grease the hydraulic pumps' drive shaft in connection with bolting down the pumps on the transmission when installing them on the assembly lines in our different factories. The purpose of this is to increase the service life and to counteract wear of the pump shaft's splines joint as well as the corresponding drive sleeve in the transmission's power take-off. For the same reason we want to recommend use of splines grease in connection with changing or repairing hydraulic pumps in the field. Part

Part number

Quantity

Temperature range

Ultra grease lithium complex ep2 (Splines grease)

VOE 15026328

400 g

- 20° C — + 150° C

Language Code

Product

Group

No.

Version

Date

WLO

945

09/14/2011

Applies to

Wheel Loaders

Instructions for crack in lifting frame WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause and action In the event of wheel loader frame cracks, it is necessary to have the correct information for investigation follow up. It is important to have correct information to access the problem properly. Clear photos, both close up shots and overview shots, to identify the crack in relation to the total lifting frame are needed. These photos are required in your Techline report along with other descriptive information. Casting numbers as show on following pages are also required to identify production runs. Portions of lifting frames may be requested to be returned for examination. Rust proof any cracks in the lifting frame immediately to preserve original metallurgy, as rusted/corroded metal are extremely difficult to analyse. Coat the crack areas with oil to protect the metal.

Figure 1

Broken not corroded link Examples of casting numbers.

Figure 2

Casting number 1

Figure 3

Casting number 2

Figure 4

Casting number 3

Language Code

Product

Group

No.

Version

Date

WLO

810

09/29/2014

Applies to

L60F Volvo, L60G Volvo, L60H Volvo, L70F Volvo, L70G Volvo, L70H Volvo, L90F Volvo, L90G Volvo, L90H Volvo, L110F Volvo, L110G Volvo, L110H Volvo, L120F Volvo, L120G Volvo, L120H Volvo, L150F Volvo, L150G Volvo, L150H Volvo, L180F HL Volvo, L180F Volvo, L180G HL Volvo, L180G Volvo, L180H HL Volvo, L180H Volvo, L220F Volvo, L220G Volvo, L220H Volvo, L250G Volvo, L250H Volvo, L350F Volvo

Instructions for drilling in ROPS structure WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. It is permissible to drill holes in the ROPS structure on the wheel loaders within marked areas, see Fig. 1. At the most four holes with a maximum diameter of 9.5 mm (0.374 in) may be drilled within each area and there must be at least 100 mm (3.937 in) between the holes.

Figure 1

Language Code

Product

Group

No.

Version

Date

WLO

000

122

05/31/2011

Applies to

Wheel Loaders

Instructions for shielded metal arc welding WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. Scope These instructions have been provided to ensure that modifications or repairs involving welding on Volvo Wheel Loader"s machines will be of the highest quality. These are general welding instructions that must be supplemented with drawings, sketches and specifications from Volvo CE Customer Support. In cases where the use of MIG, TIG, Fluxcore or submerged arc welding is required, contact VCE Customer Support for approval. Welder competence, qualifications and requirements Unless otherwise specified or approved, all welding must be carried out by a welder whose competence meets the requirements according to the American Welding Society, Specification D1.1 or D14.3, or ASME Pressure Vessel Code, Section IX. NOTE! Each country has its own welding standards and specifications. All welding must carried out by a competent welder in order to meet the requirements specified by the country where the work is to be carried out. Base materials Refer to drawings, sketches and specifications which are made available by VCE Customer Support. Filler materials (Coated electrodes) Electrode classification must be according designations on accompanying drawings, sketches or specifications which are made available by VCE Customer Support. The welding electrodes must meet the following requirements: EN 499-95 Swedish National Standard 79 AWS A5. 1-91 DIN 1913-84 ISO 2560-73

E 42 4 B 42 H5 SS 3211-H10 E 7018-M E 51 55 B10 120 E 51 5 B 120 20 H

These electrodes may be used:       

E 8018: AWS A5.5, class E 8018-D3 E 9018: AWS A5.5, class E 9018-D1 or E 9018-M E 10018: AWS A5.5, class E 10018-D2 or E 10018-M E 11018: AWS A5.5, class E 11018-M OK 67.45 (EN 1600 E 18 8 Mn B, AWS A5.4) ESAB OK 68.81 (EN 1600 E 29 9R 32,SFA7AWS A5.4) ESAB Elgaloy Mix 18 (EN 1600 E 18 8 Mn R 53,AWS A5.4-92)), ELGA

Electrode sizes The electrode size must be adapted and be suitable for the type of material, type of weld joint, welding position and other circumstances affecting the work. The maximum size of electrodes and current strength are as follows: Position Flat/horizontal Vertical Overhead

3.17 mm 1/8" 100/150 120/140 110/135

3.97 mm 5/32" 175/225 140/160 140/170

4.76 mm 3/16" 225/275 -

6.35 mm 1/4" 350 -

6.35 mm (1/4") max. diameter for horizontal fillet welds. 6.35 mm (1/4") max. diameter for root passes or fillet welds made in the flat position and for weld joints made in the flat position with backing bar (root passes) and with an root opening of 6.35 mm (1/4") or greater.

3.97 mm (5/32") max. diameter for welding made in the vertical and overhead positions. Care and storage of electrodes Electrodes in hermetically sealed containers may be used immediately from the container for a specific period of time after the container has been opened. Time periods are as follows: E7018 - 4 hours E8018 - 2 hours E9018 - 1 hours E10018- 30 minutes E11018- 30 minutes All electrodes which are not used within the above specified times must be stored in an oven at a temperature of at least 121 ºCelsius (250 ºF). Electrodes which have been exposed to the atmosphere for a longer time than specified above, must be dried for at least one hour at a temperature between 371 and 427 ºC (700 and 800 ºF) before they are used. Preparation of materials The surface, which is to be welded, must be free from moisture, slag, rust, paint, grease, oil or other foreign material which prevent proper welding. In cases where original parts have been removed by carbon arc welding, all oxides, slag and carbon deposits must be removed by grinding to remove sharp undercuts, cracks, nicks or gouges. This is to be followed by welding and grinding if required to provide a smooth and even surface. Assembling Aligning parts: Parts to be joined by fillet welding must be placed as close together as piratically possible. The distance between the two parts must normally not exceed 3.17 mm (1/8"). If the distance exceeds 1.58 mm (1/16"), the leg of the filled weld must be increased by the distance between the parts. All parts must be supported to provide the best possible alignment between the parts and to minimise stresses on tack welds and root passes. Tack welds are subjected to the same quality requirements and limitations as the final welds. All tack welds must be thoroughly cleaned from slag prior to incorporating them in the final welds. Cracked or faulty tack welds must be removed by grinding prior to final welding. Position The pieces to be welded should be placed flat where possible. Preheating and temperature of the work pieces 

Interpass temperature – the temperature throughout the material

The material to be welded must be preheated, when required, to reach a minimum preheating temperature which is specified in supplemental drawings, sketches and specifications supplied by VCE Customer Support Unless otherwise specified, the temperature must not be less than 10 ºC (50 ºF). The preheating temperature must be measured 75 mm (3") from the centre line of the weld and at the opposite side of the work piece from where the heat was supplied. This technique will assists in ensuring that the heat has penetrated through the material. Maximum interpass temperature are 204 ºC (400 ºF) unless otherwise specified. If possible all welding should be carried out in an order that balances the supplied heat during the progress of the welding. A device for measuring the surface temperature is to be used to check the preheating temperature and the interpass temperature throughout the material. In cases where temperature sensitive crayons are used, all remaining crayon residue or other contaminants must removed from the surface to be welded. Welding must not be carried out when the workpiece is exposed to strong wind, draught or moisture. Electrical specifications Use direct current, reverse polarity (electrode positive) at amperages and voltages recommended by the electrode manufacturer. The ground connection must be safely secured as close to the point of welding as possible. Do not connect the ground connection so that the electrical current of the welding circuit has to pass across a bearing. For example, when welding on the front frame of the wheel loader, do not attach the ground connection to the rear frame. Welding technique Electrode handling: The arc length must be kept as small as possible during the entire welding work. All welding beads, except vertical ones, are to be deposited as stringer beads, the width of which must not exceed four times the diameter of the electrode. When welding vertically, a partial weaving technique may be used. The width should be limited to twice the diameter of the electrode. When starting a new electrode, back puddle slightly to heat surrounding base material and to fill the crater in the previous welding bead.

Fill all arc craters at the end of each bead. Interpass Cleaning Slag must be removed from all welding beads before starting on the next bead. Remove all visible defects such as cracks, pores and undercuts by grinding before beginning the next bead. Welding bead size Groove welds: The maximum thickness of layers deposited after the root pass in fillet welds and all layers of groove welds is: 6 mm (1/4") for root passes of groove welds. 3 mm (1/8") for subsequent layers of welds made in the flat position. 5 mm (3/16") for subsequent layers of welds made in the vertically, overhead and horizontal positions. Fillet welds: The maximum size of fillet welds which may be made in one pass is: 10 mm (3/8") in the flat position. 8 mm (5/16") in the horizontal or overhead positions. 12 mm (1/2") in the vertical position. Welding sequence The welding sequence must be arranged so as to minimise distortion and shrinkage. If possible, all welds should be made in a sequence that balances the applied heat of welding while welding progresses. Backstep welding technique is recommended. Backstep welding technique

Figure 1 Backstep welding   

Weld in the direction of the arrow X = Start (n ) = Welding sequence

Peening Welded metal may be peened after each pass, while the bead is still very hot to reduce stresses and distortion. Peening can be carried out using a heavy hammer (especially intended for peening), but it is much more effective to use a 7 or a 9 kg (15 or 20 Ib) air hammer with a blunt chisel point tip with a diameter of 6.35 mm (1/4") to peen each layer of welded metal. NOTE! Peening is not permissible on the first or final layers. Back gouging Complete joint penetration groove welds made without the use of steel backing must have the root gouged down to sound metal before welding is started from the other side. Gouging may be done by grinding or carbon-arc cutting. Gouging with oxy-fuel gas cutting torch is not permitted. Inspection The surface of the final weld beads must be free of slag, abrupt peaks or valleys, overlaps or undercuts and the surface must be smooth and even. All completed welded joints should be magnetic particle inspected. Additional inspection requirements may be specified by accompanying instructions for assembling, sketches or drawings which are made available by VCE Customer Support. This SB is to be considered as a technical information and comprises normal warranties within the rules for the same.

Language Code

Product

Group

No.

Version

Date

ART/BHL/CEX/ COA/COS/CWL/ EXC/GRD/MET/ MEW/PAT/PAW/ WLO

000

313

05/29/2013

Applies to

Backhoe Loaders, Compact Excavators, Asphalt Compactors, Soil Compactors, Tracked Milling Equipment, Wheeled Milling Equipment, Tracked Pavers, Wheeled Pavers, Articulated Haulers, Compact Wheel Loaders, Excavators, Motor Graders, Wheel Loaders

New TechTool/VCADS Pro interface NOTE! Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. Cause and action A new interface for TechTool/VCADS Pro is introduced. Two kits are available, but each part included in the kits can be ordered as a single part, see table on the next page. The kits are also available as special tools with the same numbers as the kits; 17279144 and 17279159.

Figure 1

Kit, VOE17279144 A. B. C.

Tool (Interface), VOE88890300 Cable, VOE88890305 Cable, VOE88890306

Figure 2

Kit, VOE17279159 A. B. C. D.

Tool (Interface), VOE88890300 Cable, VOE88890305 Cable, VOE88890306 Adapter, VOE9993832

Required parts Designation Kit, including:[T1] Tool (Interface) Cable Cable Kit, including:[T2] Tool (Interface) Cable Cable Adapter [T1] or Special tool 17279144 [T2] or Special tool 17279159

Qty. 1 1 1 1

New Part No. VOE17279144 VOE88890300 VOE88890305 VOE88890306

Discontinued Part No. VOE11716274 VOE88890180 – –

1 1 1 1 1

VOE17279159 VOE88890300 VOE88890305 VOE88890306 VOE9993832

VOE11716484 VOE88890180 – – –

Language Code

Product

Group

No.

Version

Date

WLO

000

356

01/12/2015

Applies to

L60H Volvo, L70H Volvo, L90H Volvo

New wheel loaders, L60H, L70H and L90H

Figure 1 NOTE! Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause and action Volvo CE introduces new wheel loader models, L60H, L70H and L90H, with improved performance, comfort, efficiency and fulfilment of environmental requirements. This is made possible by integrating innovative changes to various aspects of the machines. The new series wheel loaders feature a 6–litres Tier4f/Stage IV engine fulfilling the current environmental regulations. The engine hood is redesigned in order to accommodate the new engine installation, and a new display/dashboard is introduced. L90H comes with increased engine power and torque, wheel base and hydraulic flow rate for better stability, increased fuel efficiency and smoother harmony between drive train and hydraulics. Machine data Model L60H L70H L90H

Serial No. ARV 11005 – 12006 – 1301 –

Serial No. SHP 621002 – 622002 – 623002 –

Product identification number 33055 33056 33057

Components Model L60H L70H L90H

Front axle AWB 15 AWB 25 AWB 25

Rear axle AWB 15 AWB 20 AWB 20

Transmission HTE 125 HTE 125 HTE 125

Engine D6J D6J D6J

Summary of new standard features Engine Electrical system Service and design Frame, L90H Hydraulics, L90H

D6J, Stage IV/Tier 4f compliant engine Maintenance free batteries, new main switch, new travel lights Redesigned engine hood Increased wheel base by 50 mm (2 in) Increased flow rate by 5.5%

Volvo engine D6J – Stage IV/Tier 4 Final The engine is a straight 6–cylinder, four stroke, turbocharged diesel engine with direct fuel injection and charge air cooler. The engine meets US Tier4 final and California Tier4 final emission requirements and EU Stage IV emission requirements. The engine uses a common rail fuel system controlled by the Engine Control Module (ECM). Engines with Advanced Combustion Technology (ACT) feature split injection and turbocharger with mechanical wastegate. The Exhaust Aftertreatment System (EATS) is

equipped with a Diesel Oxidation Catalyst (DOC), a Diesel Particulate Filter (DPF) and a Selective Catalytic Reduction (SCR) system to reduce the emissions. Cooled Exhaust Gas Recirculation (EGR) also reduces the emissions.

Figure 2 EATS unit

Figure 3

EATS unti The DPF muffler section consists of two main components; the diesel oxidation catalyst (DOC) at the inlet and the diesel particulate filter (DPF). The muffler features three temperature sensors, one before DOC, one before DPF, one after DPF and a differential pressure sensor over the DPF. The DPF is used to trap the PM (particulate matter) that is formed during the combustion in the diesel engine. The diesel oxidation catalyst (DOC) owes its name to its ability to promote oxidation of several exhaust gas components by oxygen, which is present in ample quantities in diesel exhaust. The oxidation catalyst is coated with a high loading of an active catalyst, palladium. Palladium is prone to sulfur poisoning and therefore ultra low sulfur fuels have to be used in order to get the desired catalytic reaction. The DOC is not a filter; the exhausts are just passing straight through. Any service or cleaning of the DOC are not required. AdBlue®/DEF mixing tube

Figure 4 AdBlue®/DEF mixing tube AdBlue®/DEF dosing injector is integrated between DPF/DOC and SCR. The AdBlue®/DEF is injected, the fluid vaporizes and is mixed with exhaust gases. This process facilitates a good mixture of AdBlue®/DEF and exhaust gases which is required for optimal NOx reduction in the SCR, and minimizes the build up of crystals. SCR

Figure 5 SCR The engine has a muffler containing one selective catalytic reduction (SCR) catalyst. The SCR reduces nitrogen oxides (NOx) using AdBlue®/DEF that is injected into the exhausts in the mixing chamber between the DPF and SCR. There are two sensors for measuring the NOx level, one before and one after the SCR catalyst. At the end of the SCR catalyst there is a different coating, ASC (Ammonia Slip Catalyst) where ammonia transforms into water and the smell of ammonia is removed. The differential pressure sensor on the venturi tube measures the amount of exhaust to the inlet manifold. In addition to reducing the NOx-content, the engine is further equipped with an exhaust aftertreatment system in form of an SCR-system.

Figure 6 EGR 1. 2. 3. 4. 5. 6. 7. 8. 9.

Inlet throttle EGR control valve and actuator EGR differential pressure sensor EGR cooler EGR temperature sensor EGR venturi tube Charge air cooler Charge air cooler outlet temperature sensor Mixing chamber

Sensors

Figure 7

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.

SCR AdBlue/DEF metering injector Diesel engine AdBlue/DEF tank Coolant valve AdBlue/DEF pump unit Turbocharger Temperature sensor before DOC Temperature sensor before DPF Differential pressure sensor across DPF and DOC NOx-sensor after SCR Pressure sensor after DPF Temperature sensor after DPF NOx-sensor before SCR Temperature and pressure sensor AdBlue/DEF quality, temperature, and level sensor

New electronic network with new ECUs This new electronic platform is significantly faster and has a larger storage capacity. The ECUs previously called V-ECU and V2– ECU are replaced by GPMECU1, 2 and 3 (General Purpose Module Electronic Control Unit). The main function of each GPMECU   

GPMECU1: brake, windscreen wipers GPMECU2: CDC GPMECU3: transmission, parking brake

HMICU (Human Machine Interface Control Unit) replaces the I-ECU, which was a combined ECU and display. HMICU is separate from the display unit. The display is connected to HMICU with a can bus. The ECM replaces the previous E-ECU. The diagnostic socket is replaced by an OBD II (OBD 2) socket (On Board Diagnostic II).

Figure 8 The communication buses are replaced by BB1 and BB2 (Backbone 1&2). The CAN7 bus is still used to communicate with the NOx sensors SE2513 and SE2533. FX1079 that consists of the AdBlue®/DEF tank temperature, tank level and AdBlue®/DEF quality sensors SE2536, SE2537 and SE2541. New tools To administrate software, read out error codes, alter parameter settings, a new tool, TechTool2, is developed and required. A new adapter together with a new adapter cable is available. A new adapter cable for the earlier version of adapter is also available. Part number, adapter 88890300 New adapter 88890020 Older adapter

Part number, adapter cable OBD2 88890304 OBD2 cable (to new adapter) 88890026 OBD2 cable (to older adapter)

Specifications

Engine designation Max. power at 1400–1800 rpm (23.3–30.0 r/s) ISO 9249, SAE J1349, net Max. power at 1400–1800 rpm (23.3–30.0 r/s) ISO 9249, SAE J1349, gross Max. torque at 1400 rpm (23.3 r/s) ISO 9249, SAE J1349, net Max. torque at 1400 rpm (23.3 r/s) ISO 9249, SAE J1349, gross Economic operating range Number of cylinders Cylinder volume Idle speed, low Idle speed, high Air cleaner Fuel tank (refill capacity) AdBlue®/DEF tank (refill capacity)

L60H

L70H

L90H

122 kW (164 hp)

Volvo D6J 127 kW (170 hp)

137 kW (184 hp)

122 kW (164 hp)

127 kW (170 hp)

137 kW (184 hp)

820 Nm

860 Nm

880 Nm

820 Nm

860 Nm

880 Nm

800–1600 rpm (13.3–26.6 r/s) 6 5.7 litres (1.5 US gal) 700 rpm (11.67 r/s) 2375 rpm (39.6 r/s) Air cleaning in 3 steps; cyclone cleaner — primary filter — secondary filter 234 litres (61.8 US gal) 25 litres (6.6 US gal)

Tyre size

17.5R25, 20.5R25 600/65R25

20.5R25 600/65R25

20.5R25 650/65R25

Specifications, hydraulics Pump 2 (P2), specifications Type L60H Displacement Max. working pressure (high idle) Standby pressure (low idle) Flow at 1900 rpm at 10 MPa (1450 psi) pressure

85 cm³ (5.3 in³)

L60H Max. working pressure (high idle) Standby pressure (low idle) Flow at 1900 rpm at 10 MPa (1450 psi) pressure

90 cm³ (5.5 in³)

100 cm³ (5.8 in³)

26 ±0.5 MPa (3770 ±73 psi) 31 ±0.5 MPa (4496 ±73 psi) 3.6 ±0.3 MPa (522 ±43 psi) 145 litres/min (38.3 US gal/ 154 litres/min (40.7 US gal/ 162 litres/min (42.8 US gal/ min) min) min)

Pump 3 (P3), specifications Type Displacement

Axial piston pump, variable displacement L70H L90H

Axial piston pump, variable displacement L70H L90H 18 cm³ (1.1 in³) 21 ±0.5 MPa (3046 ±72 psi) 1.6 ±0.3 MPa (232 ±44 psi) 33 litres/min (8.7 US gal/min)

New operator interface A display unit with a new interface has been introduced. In addition to a new appearance, a gauge for AdBlue®/DEF has also been added as well as separate gauges for engine speed and vehicle speed. The digital display has three different display modes which can be altered by the operator depending of which information is relevant for the operator.

Figure 9

Figure 10

Language Code

Product

Group

No.

Version

Date

ART/WLO

160

10/08/2007

Applies to

Articulated Haulers, Wheel Loaders

Oil sampling, method WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause and action In order to achieve an oil analysis that is as correct as possible it is important that the oil is taken from the machine in a correct way (see also Oil sampling, sampling points) and that the form for the oil analysis is filled in correctly. Form for oil analysis Fill in the boxes for the respective samples with regard to oil brand, number of operating hours for the oil and the oil grade.

Figure 1 Example of filled in boxes and attached label for engine oil sample Attach identical labels in the intended box on the form and on the bottle with the oil sample.

Figure 2 Oil-sample bottle with attached label Fill in to which workshop the test results should be sent.

Figure 3 Example of to where the test result is to be sent Send off the sample immediate according to local procedures in order to get the test result as early as possible.

Figure 4 Example of a filled-in form for an oil sample Instructions for vacuum pump Use a new hose for each sampling. Store the pump in a clean place, when it is not used.

Figure 5

1. 2. 3. 4.

941363 Hose Lock nut 11411003 Vacuum pump Oil-sample bottle

Installing hose

Figure 6 Installing hose 1. 2. 3.

Cut a hose to a suitable length. Insert the hose through the head of the vacuum pump. The hose should protrude 4 cm (1.6 in) outside the base of the pump head. Tighten the lock nut.

Removing hose

Figure 7 Removing hose 1. 2.

Loosen the lock nut. Cut off the hose above the lock nut and pull the hose out of the pump. NOTE! Check that the hose ends do not contaminate the pump head with oil.

Take care of the hose in an environmentally safe way.

Cleaning vacuum pump

Figure 8 Vacuum pump 1. 2. 3. 4. 5. 6.

O-ring Diaphragm Cylinder O-ring O-ring Lock nut

The vacuum pump must be cleaned after each sampling to prevent any residual oil in the vacuum pump from contaminating future oil samples. 1. 2. 3.

Dismantle the vacuum pump. Wipe the parts with a clean lint-free paper or rag. Apply a thin coat of silicone grease to the O-rings. When required, use compressed air for cleaning. Assemble the vacuum pump and test its function.

NOTE! The vacuum pump must not be cleaned with diesel fuel, petrol or cleaning agent. Oil sampling methods The following applies to all methods:    

Make sure that oil-sample bottle is completely clean. Operate the machine until all systems have reached normal working temperature. During the warming-up, all functions should be operated. It is important that all functions connected to the hydraulic system are operated to their respective end positions. Take the oil samples immediately after the warming up. Seal the oil-sample bottle thoroughly to avoid contamination and loss of oil during the transport.

A) Oil sample method with hose (pressurised system) This method is used for engine, transmission and working hydraulics. Tools: 14025152 Hose with nipple 1.

Start the engine.

Figure 9 Example of sampling method with hose Connect the hose to the machine so that oil begins to run out into the hose.

NOTE! Collect the oil that is running out in a suitable vessel. 3. 4. 5. 6. 7. 8. 9.

Drain off 2–4 dl (6.8–13.6 US fl oz) into the vessel. Slacken the hose connection to stop the oil flow. Remove the vessel with the oil and make sure that it is taken care of in an environmentally safe way. Make sure that it is possible to collect oil in the oil-sample bottle. Tighten the hose connection again and fill the sample bottle 3/4 full. Put the cap on oil-sample bottle. Attach one label to the bottle and one label to the form for oil analysis. Remove the hose. Stop the engine.

B) Oil sample method with vacuum pump The same method is used for axles, engine, dropbox and hub reduction gears. Tools: 11411003 Vacuum pump 941363 Hose 1.

Cut the hose to a suitable length and connect it to the vacuum pump.

2. 3.

Figure 10 Example of test method with vacuum pump. Install oil-sample bottle on the vacuum pump. Insert the hose at the testing point. NOTE! Make sure that the oil sample is not taken from the bottom, but rather in the middle or within the working range of the oil.

4. 5. 6. 7.

Draw up oil to flush out the hose. Remove the oil-sample bottle and empty it. Make sure that the oil is taken care of in an environmentally safe way. Install oil-sample bottle on the vacuum pump and fill the sample bottle 3/4 full. Remove the oil-sample bottle and put on the cap. Attach one label to the bottle and one label to the form for oil analysis.

C) Oil sample method with quick-action coupling (pressurised systems), earlier machines This method is used for engine, transmission and working hydraulics on earlier machines with TEMA-coupling. Tools: Snap-on coupling 941363 Hose

Figure 11

Snap-on coupling 1. 2. 3. 4. 5. 6.

9993522 Test nipple 947083 Gasket 963804 Nipple 976928 Gasket 4881092 Nipple 4871469 Air vent valve

Cut the hose to a suitable length and connect it to the quick-action coupling. NOTE! A new hose should be used for each sampling.

Start the engine.

Figure 12 Example of sampling method with quick-action coupling Connect the quick-action coupling to the machine and open the breather valve so that oil begins to run out into the hose. NOTE! Collect the oil that is running out in a suitable vessel.

4. 5. 6. 7. 8. 9. 10. 11.

Drain off 2–4 dl (6.8–13.6 US fl oz) into the vessel. Close the breather valve to stop the oil flow. Remove the vessel with the oil and make sure that it is taken care of in an environmentally safe way. Make sure that it is possible to collect oil in the oil-sample bottle. Open the breather valve again and fill the sample bottle 3/4 full. Close the breather valve. Put the cap on the oil-sample bottle. Attach one label to the bottle and one label to the form for oil analysis. Remove the quick-action coupling. Stop the engine.

Language Code

Product

ART/BHL/CEX/ 910 COA/COS/CWL/ EXC/GRD/MET/ PAT/PAW/SSL/WLO

Group

No.

Version

Date

04/29/2010

Applies to

Wheel Loaders, Compact Wheel Loaders, Motor Graders, A25D 4x4 Volvo, A25D Volvo, A25E 4x4 Volvo, A25E Volvo, A30D Volvo, A30E Volvo, A35D Volvo, A35E FS Volvo, A35E Volvo, A40D Volvo, A40E FS Volvo, A40E Volvo, T450D Volvo, Tracked Pavers, Wheeled Pavers, Asphalt Compactors, Soil Compactors, Tracked Milling Equipment, Backhoe Loaders, Compact Excavators, Excavators, Skid Steer Loaders

Portable/refillable O-ring kits WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty.

Figure 1 Cause and action A new O-ring kit has been introduced and replaces the earlier one that has not reached the quality expected of a Volvo spare part. The O-rings in the new kit are all made of HNBR material. The O-rings in the earlier kit only met this quality level to a certain extent. As well, the box for the O-rings is of a new design which prevents the O-rings from being mixed up if the box should be dropped accidentally, for example. Designation O-ring kit

Earlier part number VOE 11708294

New part number VOE 15155158

Language Code

Product

Group

No.

Version

Date

ART/GRD/WLO

000

155

10/26/2007

Applies to

Wheel Loaders, Articulated Haulers, G930 Volvo, G940 Volvo, G946 Volvo, G960 Volvo, G970 Volvo, G976 Volvo, G990 Volvo

Quality of illustrations in technical reports WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause Although, today, it is general practice to use a digital camera and/or scanner when producing pictures, it may be appropriate to determine a reasonable level of quality of such material. As Techline is now beginning to be used to greater extent it is even more important that the information made available in this way, is relevant and easy to interpret. If the pictures are to be of any help to us during discussions with design engineers, suppliers or our own factories, these pictures must clearly show the problem in question. If used correctly, the digital camera is an excellent tool which greatly improves our understanding of the written word. Picture size Depending on what is to be shown, the size of the picture may of course vary. However, sizes smaller than 800*600 pixels are not recommended. The picture can then also be printed with good results and be viewed on paper. A JPG picture in colour of this size requires approximately 300 kb when storing. This means that it is possible to store 4 pictures in a Techline call. Focus On most digital cameras it is possible to preview the image immediately after it has been taken. Use this function and check that the image is sharp in the right place. If this is not the case, take another picture. If the picture does not clearly show what is intended, it is of no use.

Figure 1 Picture with good sharpness

Figure 2 Picture with poor sharpness NOTE! If there are any doubts as to what the picture describes, it sometimes may be necessary to add notes or comments to enable those who have to analyse the picture to understand what is intended. It is possible to do this in most picture editing programmes available on the market.

Figure 3 Example of how notes or comments can be presented in a picture (it is also OK to insert text boxes, arrows, circles etc. to describe the picture) 1. 2.

Example of note/comment Example of note/comment

Figure 4 Example of general layout picture If it is not clear which part or component is shown in the picture, it can be illustrated by inserting a general layout picture. NOTE! This layout should be used when the report applies to attachments, i.e.buckets etc. Insert then a picture of the product identification plate. How many pictures? As a rule it can be said that it is the quality of the pictures that determines the value of the pictures not the quantity. Try to show what is important with as few pictures as possible. It is also not a good idea to enclose several pictures showing the same thing. The thinking behind each picture must be to convey important information.

Language Code

Product

Group

No.

Version

Date

ART/EXC/GRD/ WLO

160

117

09/10/2013

Applies to

Excavators, Motor Graders, Wheel Loaders, Articulated Haulers

Recommendations for Oil Sampling Intervals NOTE! Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty.

Cause and action Oil analysis detects contamination and fluid degradation before these conditions cause equipment failure.

Figure 1 The success of an oil analysis program is the regularity of the oil sampling. Based on our technical experience Volvo CE recommends the below intervals and numbers of samples when you start up your Volvo Oil Analysis program. When you have got experienced on your actual market you may change the sampling intervals according to your knowledge about the need. The Wear limitations or Monitoring limits for Volvo components can be found in Service Bulletins: ART EXC GRD WLO

160ART8K 160EXC8K 160GRD60K 160WLO27K

Oil Sampling Intervals Articulated Haulers Hours 500 1000

Engine * 1

Transm. 1

DropBox

Axle FD

Hydraulic

Brake cooling Coolant

12 month

Wheel Loaders Hours 500 1000

Engine* 1

Transm. 1

Axle FD

Hydraulic

Coolant

12 month

Excavators Hours

Engine*

500 1000

Axle (EW)

Gearbox (EW)

Swing Gearbox

Travel Gearbox

Hydraulic

Pump Gearbox

Coolant

1 (2)[T1]

12 month

[T1]Excavators with 2 Swing gearboxes

Motor Graders Hours

Engine*

Transm.

500 1000

Pump Gearbox (G700)

Axle FD

Tandem

Hydrualic

All Wheel Engine Drive Clutch Hydr. (G700) (G700)

Coolant

12 month

NOTE! *If you have an oil drain interval for the engine less than 500 hours it’s recommended to take an oil sample at every engine oil exchange.

Language Code

Product

Group

No.

Version

Date

WLO

925

01/03/2011

Applies to

Wheel Loaders

Repair instructions for attachments WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause and action In some cases it is necessary to repair Volvo manufactured attachments e.g. buckets due to cracks or other problems. The timeframe for respons is approx. 1 week. If a repair instruction is needed a request must be sent using Techline. In order to get a fast and correct repair instruction the following information needs to be added to the Techline call:  

Information about model, serial number and attachment. Photo of the ID-plate of the attachment. Make certain all photo information on the ID plate is clear and readable.

Figure 1 

Photo showing the complete attachment with the cracked/worn parts highlighted.

Figure 2 

Close up photo of the crack/wear.

Figure 3 

Photo of the site, if possible showing the machine in action.

Figure 4

Language Code

Product

Group

No.

Version

Date

ART/BHL/CEX/ CWL/SSL/WLO

000

204

10/29/2008

Applies to

Articulated Haulers, Wheel Loaders, Skid Steer Loaders, Compact Wheel Loaders, Compact Excavators, Backhoe Loaders

Reporting of product misuse & near-miss report WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. A Product misuse & near-miss report is used to report an unplanned event that did not result in injury, illness, or damage - but had the potential to do so. Any use of a product that Volvo CE has specifically warned against in its instructions is a misuse. Only a fortunate break in the chain of events prevented an injury, fatality or damage. To support our effort in building safe products, and because of increasing demands by various authorities, we would like to encourage you to report each Product misuse & near-miss with this report. The report documents events which you have become aware of and VCE machines have been involved. We regard the report as a mutual obligation to report and to follow up on such misuse and near-miss occurrences. Please copy and fill in the enclosed form. NOTE! The report is also available in Word format in Techline. It can be downloaded, filled in digitally and sent in by E-mail. Send the form to the respective VCE regional office to be forwarded on to the person responsible for the market and technical matters at Volvo Construction Equipment AB Customer Support Division The description of the Product misuse & near-miss report must be objective. Personal opinions should be avoided. However, it is of great importance that facts are reported. OK to write:The insulation burnt off at... Do not write: The damage was probably caused by the fact that the insulation was damaged at... Also other observations should be noted in the report, for example lack of maintenance, carelessness and other circumstances which may be of importance. For example, slippery conditions, poor visibility, previous repairs etc.

Figure 1 How to fill in the form English text in the form

How to fill in the form

Machine model Serial number Customer's name Site location Date identified Person(s) involved Identify the misuse and/or the near miss Instructions or comments provided Reported by Representing

Fill in the machine model. Fill in the serial number of the machine. Fill in the name and address of the owner or user of the machine. Fill in the name of the location where the event occurred. Fill in the date this event was seen. Fill in the names of the people involved in this event. Fill in all information about what was seen, how this was a hazard and what could have happened. Fill in the instruction or comments you provided to avoid this type of event and to whom this was given. Fill in the name of the person completing this report. . Fill in the name and address of your company.

Language Code

Product

Group

No.

Version

Date

ART/COA/COS/ CWL/EXC/GRD/ PAT/PAW/PIP/SSL/ WLO

000

294

01/15/2015

Applies to

Asphalt Compactors, Soil Compactors, Compact Wheel Loaders, Tracked Pavers, Wheeled Pavers, Pipelayers, Wheel Loaders, Excavators, Motor Graders, Skid Steer Loaders, Articulated Haulers

Reports NOTE! Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause and action To facilitate root cause analysis and recovery handling, technical support and warranty department need reports when claiming some focused items. The requests for the different reports have been sent out in different service bulletins and this service bulletin is only a summary. Requested reports These referenced service bulletins must be filled out completely, otherwise warranty claim will not be approved. The respective dealer/distributor must send a completed form to the regional tech support through Techline within five days of the date of inspection. Item Engine issues

Product SSL

Oil consumption

ART

EXC

WLO

Dropped liners

cylinder EXC

GRD

WLO

Broken cylinder liner

EXC

WLO Camshaft, EXC insufficient hardening

SB number 210SSL61K Inspection form for engine failure or suspected failure 210ART8 Action to be taken in case of abnormal lubricating oil consumption 220EXC2K Check method on engine oil consumption 210WLO8 Action to be taken in case of abnormal lubricating oil consumption 212EXC12K D6/D7 Exhaust gas leakage into the cooling system

212GRD13K D6/D7 Exhaust gas leakage into the cooling system 212WLO13K D6/D7 Exhaust gas leakage into the cooling system 212EXC18K D6E Cylinder liner broken

Applies to models Latest release MC110C, MC115C, MC125C, 2014–08–22 MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C All Articulated Haulers 2008-06-05

All Excavators

2014-01-13

All Wheel Loaders

2008-06-05

EC160C, EC180C, EC210B, 2014-10-29 EC210C, EC235C, EC240B, EC240C, EC290B, EC290C, ECR235C, ECR305C, EW160C, EW180C, EW210C, EW230C, FC2121C, FC2421C, FC2924C, FC3329C G930, G940, G946, G960 2014-11-05

L110E, L110F, L120E, L120F, L60E, 2014-11-05 L60F, L70E, L70F, L90E, L90F EC200B, EC210B, EC210C, EC210C, 2013-03-15 EW145B, EW180C, EW230C, FC2421C L60F, L70F, L90F 2013-03-15

212WLO18K D6E Cylinder liner broken 214EXC33K EC160C, EC180C, EC200B, EC210B, 2013-03-15 D6E Camshaft, insufficient EC210C, EC235C, ECR235C, hardening EW145B, EW160C, EW180C, EW210C, EW230C, FC2421C 214EXC40K EC250D, EC300D, PL3005D 2014-03-05

WLO

GRD

Camshaft, hardening COS/COA/ CWL/EXC/ process update GRD/PAT/ PAW, PIP/ WLO

Transmission

ART

GRD

Electric servo lever/ WLO Angle sensor

Central pump

lubrication WLO

D8H Camshaft, insufficient hardening 214WLO33K D6E Camshaft, insufficient hardening 214WLO40K D8H Camshaft, insufficient hardening 214GRD40K D8H Camshaft, insufficient hardening 214COA/COS/CWL/EXC/ GRD/PAT/PAW/PIP/WLO43K

420ART41K Transmission, form

inspection

420ART61K Transmission, functional check 420ART81Kv2 Transmission, inspection form 420ART82Kv2 Transmission, functional check 421GRD117 Transmission pressure test procedure and test sheet 914WLO68K Control measurement for electric servo lever and tilt/lift angle sensor 993WLO19K Repair report for central lubrication pumps

L60F, L70F, L90F

2013-03-15

L110G, L120G

2014-03-05

G930B, G940B, G946B, G960B

2014-03-05

L110G, L120G, G930B, G940B, G946B, G960B, L45G, L50G, EW140D, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D, EW145B, EC140D, EC160C, EC160D, EC180C, EC180D, EC210B, EC210C, EC220D, EC235C, EC235D, EC240B, EC240C, EC250D, EC290B, EC290C, EC300D, EC350D, ECR145D, ECR235C, ECR235D, ECR305C, FC2121C, FC2421C, FC2924C, FC3329C, ABG7820B, ABG8820B, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8720B, P8820C ABG, DD110B, DD120B, DD140B, SD115, SD135 A25D, A25D 4x4, A25E, A25E 4x4, A30, A30C, A30D, A30E, A35, A35C, A35D, A35E, A35E FS, A40, A40D, A40E, A40E FS, T450D A25D, A25D 4x4, A25E, A25E 4x4, A30D, A30E, A35D, A35E, A35E FS, A40D, A40E, A40E FS A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS G930, G940, G946, G960, G970, G976, G990

2014-12-19

2011-12-07

2011-11-30

2014-11-12

2010-03-04

L110F, L110G, L120F, L120G, L150F, 2013-03-19 L150G, L180F, L180G, L220F, L220G, L250G, L350F L110F, L110G, L120F, L120G, L150F, 2014–11–13 L150G, L180F, L180FHL, L180G, L180GHL, L220F, L350F, L220G, L250G, L60F, L60G, L70F, L70G, L90F, L90G, L110H, L120H, L150H, L180H, L180HHL, L220H, L250H

See specific bulletins for more information about how and when to make the reports.

Language Code

Product

Group

No.

Version

Date

WLO

900

06/21/2007

Applies to

Wheel Loaders

Seals WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause ”O-ring Face Seal fittings” (ORFS) have been used for about 20 years and have assisted in eliminating leaks in coupling systems. The ORFS coupling has always been a matter of discussion because of its ability of ”loosing” the O-ring during transport or installation. After the problem of lost O-rings was solved through the introduction of CORG, encased O-rings, the next step in the development was finding a way of solving the problem with O-rings that slipped out of their location during installation of pipes. (missing infotext) A trapezoidal seal, Trap Seal, has turned out to counteract the tendency of seals slipping out of their locations during installation of pipes.

Figure 1 Trapezoidal seal, Trap Seal The seal is trapezoidal for optimum seal between pipe and coupling. This eliminates the risk of the seal falling out or becoming pinched during installation. The Trap Seal is symmetrical and can be installed from either side. When installing trapezoidal seals, it is important to make sure that the seal is correctly installed.

Figure 2 Correctly installed trapezoidal seal As spare part, both standard shaped O-ring as well as trapezoidal seal may be used, if the coupling is of the CORG-type. Today trapezoidal seals are used to some extent in production, but will be gradually introduced fully.

Language Code

Product

Group

No.

Version

Date

WLO

770

04/30/2012

Applies to

Wheel Loaders

Tyres, various types WARNING Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. This information is to be used as a guideline for the correct use and replacement matching of tyres on all wheel loaders. There is no difference between a new and a worn tyre as regards the rolling circumference of one and the same tyre. The rolling circumference can vary considerably between tyre manufacturers and the application type of tyre used on the the equipment, (loader tyres, transport tyres, and tyres intended for specific applications). If tyres from different manufacturers or types are used on the same machine the drivetrain components may be damaged by changed ratios by tyre differences. In most cases, tyres can be mixed from different manufacturers providing that the same tyre classification type is the same, for example 26.5 R25 L3. The designation represents the following: 26.5 = Tyre width R = Radial tyre 25 = Rim diameter L = Loader and Dozer (Wheel Loader) 3 = Industrial code (application) Problem can arise when a different types of tyres are mixed on a machine. An example of this is installing a 26.5 R25 L3 tyre from one manufacturer, with a 26.5 R25 L4 from another manufacturer or with a 26.5 R25 L5 tyre. NOTE! L5 tyres should not be mixed with other tyre codes on the machine. The tyre code designation represents the following: L2 = Traction L3 = Rock (non aggressive material) L4 = Rock deep tread L5 = Rock extra deep tread (aggressive material) The rolling circumference between the example tyres shown will be greater than what is allowed. Using tyres intended for other applications can result in premature tyre wear and drivetrain issues. Similar problems can occur when re threaded tyres are used. When installing re threaded tyres, make certain the same type of tyre size and type is replaced. It is not recommended to use tyres with a difference in rolling circumference that exceeds 1.5% ratio side to side and 2% ratio front to rear.

Figure 1 Max. permissible differences in rolling circumference The tyre rolling circumference cannot be measure in a practical manner. Specification data from the tyre manufacturer must be obtained, then a calculation made, using the allowable variation percentages given.

Example: Tyres on front axle: 23.5R25 RT–3B L3(rolling circumference = 4855 mm) Tyres on rear axle: 23.5R25 GP–4D L4 (rolling circumference = 4880 mm) Calculation: 4880 / 4855 = 1.005 ≈ 0.5% Conclusion: The difference of the rolling circumference between front and rear axle is 0.5%. It is acceptable to mix these tyres since the difference is within max. permissible difference. NOTE! Remember that e.g. chains affects the rolling circumference.

Language Code

Product

Group

No.

Version

Date

ART/BHL/CEX/ COA/COS/CWL/ EXC/GRD/MET/ MEW/PAT/PAW/ PIP/SSL/WLO

000

241

04/19/2013

Applies to

Pipelayers, Wheeled Pavers, Tracked Pavers, Wheeled Milling Equipment, Wheel Loaders, Skid Steer Loaders, Excavators, Motor Graders, Articulated Haulers, Compact Wheel Loaders, Soil Compactors, Compact Excavators, Tracked Milling Equipment, Asphalt Compactors, Backhoe Loaders

Volvo Product incident/accident report & Interview Form NOTE! Please pay attention to the safety instructions in the Operator's and Service Manuals concerned. This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside normal warranty. Cause and action In our efforts to build safe products and due to different governing authorities' requirements Volvo needs you to report every incident/ accident or when there has been any risk of an incident/accident that becomes known to you where any Volvo machines have been involved. NOTE! Make sure to pay attention to laws and regulations in the country where the machine concerned operates. For legal information and advice contact your Regional office. Scope Volvo CE defines a reportable incident/accident as: “An unexpected and/or undesired event resulting in (or which reasonably could have resulted in) personal injury, death and/or property damage (to the machine itself or otherwise).” Priority It is of utmost importance that reports are sent in quickly and that they contain as many facts as possible about the incident/accident. This helps us rapidly evaluate the event and determine what actions are appropriate. We consider it a mutual obligation that incidents/accidents are reported and followed up. NOTE! Important! Swift reporting is very important, especially in connection with fires when clues and any evidence may be destroyed quickly by the elements (rain, snow, wind, etc.) Depending upon the nature of the event, it may be necessary to contact Volvo CE immediately to gain direction on how to proceed further. If Volvo CE employees are not available to conduct an immediate inspection we may need to ask the Dealer personnel to conduct a product inspection to assist with the investigation and/or preserve the evidence. Reporting     

Within 24 hours after the incident/accident occurred or after first receipt of information regarding such an event, the regional manager at Volvo CE's technical support department shall have been informed about the incident/accident. The completed report shall be submitted within three working days after the occurrence of the accident/incident. In order for Volvo to consider performing an incident inspection/fire inspection the machine must be undisturbed. No repair may be started, nor may parts or components have been removed from the machine until clearance is given from Volvo CE. Decision of clearance/inspection will be notified by Volvo CE within five working days. The report will be used by Volvo CE in our continuous work to improve the safety and quality of Volvo CE products. It may also be used as important information for decisions regarding economical compensation or in a legal process. NOTE!   

Any reimbursement request may be rejected if parts, components or remains connected to the incident have been removed or destroyed due to work in or on the machine. Any reimbursement request may be rejected due to delayed reporting to Volvo CE's technical support department. Any reimbursement request will be rejected due to lack of reporting.

Copy and fill in the form below. NOTE! The report is also available as an editable pdf-form in Techline (SB 000 WLO 241 K_GB). It can be downloaded, filled in, and emailed (do not send it through Techline) IMPORTANT!

Send the form to the relevant regional office. The regional office is responsible for forwarding all information to the relevant area manager for technical matters at Volvo Construction Equipment. NOTE! For Region North America, the report must be sent to e-mail: incidentreport@volvo.com. Description of the incident/accident Be objective in describing the event. Avoid personal opinions and/or speculations! It is extremely important to record the facts simply and completely. Include observations about other conditions and circumstances that may be helpful in understanding the event. To make it possible for Volvo CE to make an initial evaluation of the incident/accident, attach photographs as well. Take as many photos as possible, close-ups and from a distance. Describe, in detail, what is shown in each of the photos. These photos may be of invaluable help in the initial phase of an investigation. To save the completed form digitally, it must be printed out as a file and saved digitally! NOTE! Only reports written in English are accepted. Machine type Machine serial number Operating hours Delivery date Dealer Address, dealer Contact information (Name, phone number, e-mail) Machine owner Machine owner's address Contact information (Name, phone number, e-mail) Machine operator's name Witness/witnesses Name (s) & address(es) Insurance company: Insurance case number: No bodily injury Material (machine) damage

Machine, condition (New, Average, Poor) Machine's present location? Involved component or part. Component's serial number & part number Date & time of incident/ accident Accident location

Bodily injury Subsequent damage, loss of property (other)

Fatality

Information received by (visiting, telephone, other) From (name, phone number) Report completed by Title Date Compile and send in the report within three working days after the event. For North America only, e-mail the report to incidentreport@volvo.com.

Description of incident/accident ................................................................................................................................................................................................................. ................................................................................................................................................................................................................. ................................................................................................................................................................................................................. ................................................................................................................................................................................................................. ................................................................................................................................................................................................................. ................................................................................................................................................................................................................. ................................................................................................................................................................................................................. ................................................................................................................................................................................................................. ................................................................................................................................................................................................................. ................................................................................................................................................................................................................. ................................................................................................................................................................................................................. ................................................................................................................................................................................................................. ................................................................................................................................................................................................................. ................................................................................................................................................................................................................. ................................................................

Foreword The following applies to the use of Volvo Construction Equipment guideline times Listed times indicate guideline times for maintenance and repairs of machines manufactured by Volvo CE (Volvo Construction Equipment AB). Guideline time is the time that the mechanic normally needs to perform an operation according to the instructions normally found in each machine's service manual or component manual, and that is performed according to the conditions listed below. Feedback address for Time Guide: servicemanuals@volvo.com

Applicability The time for performing an operation varies with a number of parameters, e.g., environment (where the work is done), training and equipment. Guideline times are developed with the following conditions: • • • • • • •

Workshop in an indoor environment with a solid and level concrete floor. Workshop equipped with lifting device that has lifting capacity and lifting height adapted to a majority of operations (except lifting complete machine units/machine frames) performed on machines handled by the workshop. Use of approved support and lifting equipment, in addition to the equipment indicated in each machine's service manual. Workshop equipped with compressed air, electricity and lighting. Use of indicated Volvo CE special tools. Tools stored in easily accessed location, in the immediate vicinity of the workplace. Where applicable, oils/fluids are handled in an environmentally correct manner.

For guideline times to apply it is required, in addition to the above conditions, that the mechanic has the training and experience required for the machine and the work that is being done (e.g., Basic Course Electricity and hydraulics as well as machine course step 1 Volvo CE Service school). Guideline times apply when one person performs the operation. However, in the operations actions may be performed that require help from another person. In these cases, the time for that step which requires two persons has been doubled. The guideline times do not apply if more than one mechanic performs the entire operation. Actions not included in guideline times are: • • • • • •

Transport of machine to and from workshop site. Troubleshooting not described as a separate operation. Retrieval of spare parts, consumables and tools that are not stored in easily accessed location. Washing of the whole or parts of the machine before repair/maintenance. Actions that due to deformation, corrosion or external damage increase the repair time. Additional work that due to retrofitted equipment reduces access, unless these work steps are mentioned in the method description in each service manual.

Other For every operation there is an operation number, heading and guideline time. The description for how the work is done is normally found in the service manual for each machine under the corresponding operation number.

12/12/2014

Volvo Construction Equipment

Foreword New format of operation number In the time guide, each operation number has a heading with a three-digit function group number (see function group below) as well as a three-digit running number. Example: Op no. 210-070 Engine removing 210-

070

Function group

Running number (Sequential number)

Example of discontinued op. no. is 21070 alt. 21070-1 (Engine removing). Function group: According to Volvo Construction Equipment function group index, where the first digit indicates section and is divided in the following functions, which follows the same design as other service information: 1. 2. 3. 4. 5. 6. 7. 8. 9.

Standard parts, service Engine with mounting and equipment Elec.system; Warning system; Information system; Instrumentsl Power transmission Brakes Steering Frame; Springs; Damping; Axle suspension; Wheel/track unit Machinery house; Cab; Exterior trim parts anywhere Hydraulic system; Digging/handling/grading equipment; Misc. Equip. hydraulics

The second and third digit (10) indicate sub-group, which in turn divides the functions within the group, also this follows the same design as other service information. Running number: Running number or sequential number 001 to 899 (in the example 070) is a number to identify each operation.

Other Equipment: Running number 901 to 999 are reserved for installation times for equipment (installation instructions). Earlier (discontinued) format of operation numbers: From 2005-03-08, only the new format for operation numbers shall be used, with the exception of operations for VCADS Pro. Already published service information makes use of the earlier format for operation numbers. VCADS Pro: For the time being, VCADS Pro operations will adhere to the same design as before, XXXXX-X, and will have a code digit (-3) for test procedures.

Volvo Construction Equipment

12/12/2014

Contents Foreword ......................................................................................................................................... 1 A25F (SN 300000–) ......................................................................................................................... 7 A25G ............................................................................................................................................. 17 A30F (SN 300000–) ....................................................................................................................... 27 A30G ............................................................................................................................................. 37 A35F (SN 300000–) ....................................................................................................................... 47 A35F FS (SN 300000–) ................................................................................................................. 55 A35G ............................................................................................................................................. 65 A35G FS ........................................................................................................................................ 75 A40F (SN 300000–) ....................................................................................................................... 85 A40F FS (SN 300000–) ................................................................................................................. 93 A40G ........................................................................................................................................... 103 A40G FS ...................................................................................................................................... 113 ABG5820 ..................................................................................................................................... 123 ABG7820B ................................................................................................................................... 127 ABG8820B ................................................................................................................................... 131 BL60B .......................................................................................................................................... 135 BL61B .......................................................................................................................................... 143 BL70B .......................................................................................................................................... 151 BL71B .......................................................................................................................................... 159 DD100 ......................................................................................................................................... 167 DD110B ....................................................................................................................................... 173 DD120 ......................................................................................................................................... 177 DD120B ....................................................................................................................................... 181 DD140 ......................................................................................................................................... 185 DD140B ....................................................................................................................................... 189 DD25B ......................................................................................................................................... 193 EC140D L .................................................................................................................................... 197 EC140D LM ................................................................................................................................. 205 EC15C ......................................................................................................................................... 213 EC160D L .................................................................................................................................... 219 EC160D NL ................................................................................................................................. 227 EC17C ......................................................................................................................................... 235 EC180D L .................................................................................................................................... 241 EC18C ......................................................................................................................................... 249 EC20C ......................................................................................................................................... 255 EC220D L .................................................................................................................................... 261 EC220D LR ................................................................................................................................. 275 EC220D N ................................................................................................................................... 289 EC220D NL ................................................................................................................................. 299 EC235D NL ................................................................................................................................. 309 EC250D L .................................................................................................................................... 317 EC250D LR ................................................................................................................................. 331 EC250D NL ................................................................................................................................. 345 EC250E L .................................................................................................................................... 355 EC250E LD .................................................................................................................................. 363 EC250E LR .................................................................................................................................. 371 EC250E NL .................................................................................................................................. 379 EC250E NLD ............................................................................................................................... 387 EC27C ......................................................................................................................................... 395 EC300D L .................................................................................................................................... 401 EC300D LD ................................................................................................................................. 413 EC300D LR ................................................................................................................................. 423 EC300D NL ................................................................................................................................. 435 12/12/2014

Volvo Construction Equipment

Contents EC300D WH ................................................................................................................................ 445 EC300E L .................................................................................................................................... 453 EC300E LD .................................................................................................................................. 461 EC300E LR .................................................................................................................................. 469 EC300E NL .................................................................................................................................. 477 EC300E NLD ............................................................................................................................... 485 EC340D L .................................................................................................................................... 493 EC350E L .................................................................................................................................... 501 EC35C ......................................................................................................................................... 509 EC380D HR ................................................................................................................................. 515 EC380D L .................................................................................................................................... 523 EC380D NL ................................................................................................................................. 537 EC380E HR ................................................................................................................................. 547 EC380E L .................................................................................................................................... 555 EC380E LD .................................................................................................................................. 563 EC380E LR .................................................................................................................................. 571 EC380E NL .................................................................................................................................. 579 EC380E NLD ............................................................................................................................... 587 EC480D HR ................................................................................................................................. 595 EC480D L .................................................................................................................................... 603 EC480E L .................................................................................................................................... 617 EC480E LD .................................................................................................................................. 625 EC480E LR .................................................................................................................................. 633 EC55C ......................................................................................................................................... 641 EC60C ......................................................................................................................................... 649 EC80D ......................................................................................................................................... 653 ECR25D ...................................................................................................................................... 659 ECR38 ......................................................................................................................................... 665 ECR50D ...................................................................................................................................... 671 ECR58D ...................................................................................................................................... 677 ECR88D ...................................................................................................................................... 683 EW140D ...................................................................................................................................... 689 EW160D ...................................................................................................................................... 699 EW180D ...................................................................................................................................... 709 EW205D ...................................................................................................................................... 719 EW210D ...................................................................................................................................... 727 EW230C ...................................................................................................................................... 737 EW60C ........................................................................................................................................ 745 G930 ............................................................................................................................................ 751 G930C ......................................................................................................................................... 763 G940 ............................................................................................................................................ 767 G940C ......................................................................................................................................... 779 G946 ............................................................................................................................................ 783 G946C ......................................................................................................................................... 795 G960 ............................................................................................................................................ 799 G960C ......................................................................................................................................... 811 G970 ............................................................................................................................................ 815 G976 ............................................................................................................................................ 827 G990 ............................................................................................................................................ 839 L110H .......................................................................................................................................... 851 L120H .......................................................................................................................................... 859 L150H .......................................................................................................................................... 867 L180H .......................................................................................................................................... 875 L180H HL .................................................................................................................................... 883 4

Volvo Construction Equipment

12/12/2014

Contents L20F ............................................................................................................................................ 891 L220H .......................................................................................................................................... 895 L250H .......................................................................................................................................... 903 L25F ............................................................................................................................................ 911 L30G ............................................................................................................................................ 915 L350F .......................................................................................................................................... 919 L35G ............................................................................................................................................ 927 L40B ............................................................................................................................................ 931 L45G ............................................................................................................................................ 939 L50G ............................................................................................................................................ 945 L60H ............................................................................................................................................ 951 L70H ............................................................................................................................................ 957 L90H ............................................................................................................................................ 963 MC105C ...................................................................................................................................... 969 MC110C ...................................................................................................................................... 971 MC115C ...................................................................................................................................... 973 MC135C ...................................................................................................................................... 975 MC155C ...................................................................................................................................... 977 MC60C ........................................................................................................................................ 979 MC70C ........................................................................................................................................ 981 MC85C ........................................................................................................................................ 983 MC95C ........................................................................................................................................ 985 MCT110C .................................................................................................................................... 987 MCT125C .................................................................................................................................... 989 MCT135C .................................................................................................................................... 991 MCT145C .................................................................................................................................... 993 MCT85C ...................................................................................................................................... 995 MCT95C ...................................................................................................................................... 997 MT2000 ....................................................................................................................................... 999 MW500 ...................................................................................................................................... 1013 Omni 1000 ................................................................................................................................. 1019 Omni 318 ................................................................................................................................... 1021 P4370B ...................................................................................................................................... 1023 P5770C ABG ............................................................................................................................. 1025 P5870C ABG ............................................................................................................................. 1031 P6820C ABG ............................................................................................................................. 1037 P6870C ABG ............................................................................................................................. 1045 P7110 ........................................................................................................................................ 1051 P7170 ........................................................................................................................................ 1057 P7820C ABG ............................................................................................................................. 1063 P8820C ABG ............................................................................................................................. 1071 PF2181 ...................................................................................................................................... 1079 PF4410 ...................................................................................................................................... 1083 PT125 ........................................................................................................................................ 1087 PT220 ........................................................................................................................................ 1091 SD105 ........................................................................................................................................ 1099 SD110 ........................................................................................................................................ 1105 SD115 ........................................................................................................................................ 1119 SD130 ........................................................................................................................................ 1125 SD135 ........................................................................................................................................ 1131 SD160 ........................................................................................................................................ 1137 SD200 ........................................................................................................................................ 1139 SD45 .......................................................................................................................................... 1143 SD70 .......................................................................................................................................... 1147 12/12/2014

Volvo Construction Equipment

Contents SD75 .......................................................................................................................................... 1151 Ultimat 200 ................................................................................................................................ 1157 VB78 ETC .................................................................................................................................. 1161 VB78 GTC ................................................................................................................................. 1163 VB88 ETC .................................................................................................................................. 1165 VB88 GTC ................................................................................................................................. 1167 VDT-V78 ETC ............................................................................................................................ 1169 VDT-V78 GTC ........................................................................................................................... 1171 VDT-V88 ETC ............................................................................................................................ 1173 VDT-V88 GTC ........................................................................................................................... 1175

Volvo Construction Equipment

12/12/2014

A25F (SN 300000–) Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-022 173-042 173-457 176-002

SERVICE Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, first 1000 hours Coolant, changing Propeller shafts, removing

19 191-021

0.60 2.00 5.00 8.00 16.00 1.25 2.50 1.25 0.70 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

2.00

200-070

1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-092

8.50 11.00 13.00 0.50

214-012 215-042 215-043 216-014 216-018 216-049 218-001 218-007

3.00 8.00 2.50 1.75 18.00 1.75 1.50 4.00

12/12/2014

ENGINE Compression test Engine and transmission, removing Engine and transmission, mounting Engine rotation speed sensor (camshaft), replacing Valves, adjusting Camshaft, replacing Camshaft setting, checking Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Crankshaft, axial clearance, checking Rubber cushion, replacing Engine mounting rear, changing

Volvo Construction Equipment

A25F (SN 300000–) Op.no.

22 221-020 221-022 23 230-001 230-002 233-001 233-004 236-002 237-007 237-010 237-012 237-017

time (h)

1.00 0.60

0.50 0.70 1.25 0.80 0.90 1.25 0.90 7.50 11.00

25 254-022

1.00

254-023

1.25

255-002 255-071 258-016

1.25 2.00 1.00

258-017

1.00

26 260-001 263-063

0.50 1.25

263-092

1.25

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

31 311-002 32 321-002

Volvo Construction Equipment

12/12/2014

A25F (SN 300000–) Op.no.

time (h)

321-002

1.25

Alternator, replacing incl function check

1.75

STARTING SYSTEM Starter motor, replacing

33 331-018 35 352-001 352-002 352-024

0.40 0.50 0.60

352-060

0.60

353-051

0.60

36 361-005 361-006 363-002 366-064

0.60 0.60 2.00 1.25

366-066 366-111

1.00 0.90

366-112

0.90

38 386-008 39 398-001 398-002 398-003

0.60 0.50 1.00 1.00

Notes

LIGHTING Lamp bulb, replacing Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Headlight, complete, changing (low beam 1 pc.) incl. setting/adjustment Tail lamp, replacing OTHER ELECTRICAL EQUIPMENT Flasher lamp front glass or bulb, replacing Flasher lamp sidelight glass or bulb, replacing Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine Gateway, MID 165, replacing nonprogrammed ECU Engine gateway, MID 165, replacing preprogrammed ECU INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing MISCELLANEOUS CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU

POWER TRANSMISSION

42 421-002 421-046 421-054 421-062 421-070 421-072 421-083 421-084

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking PWM-valve control system, changing Seal for rear output shaft, replacing Induction sensor for turbine speed, changing Transmission, removing Transmission, installing Transmission, remove from a non mounted engine Transmission, fitting on a non mounted engine

12/12/2014

0.70 2.50 2.00 1.50 8.00 9.50 1.25 1.50

Volvo Construction Equipment

A25F (SN 300000–) Op.no.

time (h)

43 434-002 434-004 434-064

1.75 2.00 0.60

434-073 434-074 436-001

3.50 3.00 7.00

46 461-011 461-046 463-011 463-045 463-046 463-047 463-048 463-049 463-103 464-011 464-014 468-062

6.00 1.75 5.50 3.00 4.00 0.90 0.90 3.00 1.75 5.00 1.50 0.70

Notes

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Dropbox, installing Dropbox, removing Dropbox rubber bushing, replacing FRONT AXLE; REAR AXLE Centre gear , removing and fitting Input shaft, seal, replacing Centre gear, removing and fitting Hub reduction, removing Hub reduction, installing Hub reduction gear, disassembly and assembly Dog clutch 6-wheel drive, adjusting Output shaft, bearing and seal, replacing Input shaft, seal, replacing Centre gear, removing and fitting Input shaft seal, replacing Transverse differential lock/axle, checking and adjusting

BRAKE

51 516-005

WHEEL BRAKE Brake disc, replacing

5.00

52 520-001 520-010 520-037 523-045 525-008 527-001

0.70 0.10 0.90 1.75 3.50 0.10

527-002

1.25

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, relieve pressure Brake system, bleeding Pump unit brake cooling, replacing Foot brake valve, replacing Accumulator removed, checking charging pressure Accumulator, replacing

1.75 3.00 1.50 1.50

PARKING BRAKE Parking brake, adjusting Parking brake, replacing brake disc Spring brake cylinder, replacing Parking brake, replacing brake pads

55 550-002 550-005 550-009 550-014

Volvo Construction Equipment

12/12/2014

A25F (SN 300000–) Op.no.

time (h)

550-015 550-023 553-000

0.30 0.20 0.50

553-001 553-002

0.40 0.30

Parking brake, manually releasing Parking brake, function checking Load and dump brake, working pressure, checking and adjusting Load and Dump brake, servo pressure, checking Load and Dump brake, function check

2.50 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 561-023 561-024 59 590-001

Notes

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

3.00 1.25 1.75 0.40 0.90 1.00

643-017 645-004 645-005 645-019 645-052

2.50 1.00 1.75 2.00 1.00

645-054 645-054 645-084 645-085 647-095

0.60 2.50 1.25 1.25 1.00

647-096 647-097

1.00 2.00

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering angle, checking and adjusting Steering times, checking and adjusting Steering valve, neutral position, checking and adjusting Lever bracket, steering bearing, replacing Steering cylinder, removing Steering cylinder, installing Steering system, bleeding Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

12/12/2014

Volvo Construction Equipment

A25F (SN 300000–) Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

0.90 1.50

72 720-020

0.70

720-021 725-001 725-002 725-010 725-012 725-015

1.75 1.00 0.90 1.75 0.20 0.80

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

4.50 6.00 2.00 5.00

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 756-024

1.75 1.00 0.40 0.40 1.00 0.40 0.40 2.00

756-027 756-028 756-029

2.00 2.50 0.90

77 771-007 771-008

0.70 0.70

SUSPENSION Hydraulic cylinder bushing, suspension system, replacing Hydraulic cylinder, suspension system, overhaul Suspension cylinder, removal Suspension cylinder, installation Suspension cylinder (GHS), oil changing Suspension cylinder (GHS), discarding Suspension cylinder (GHS), checking and adjusting FRAME LINK Frame joint, separating machine Frame joint bearing, replacing (machine separated) Hitch, removing Hitch, installing Steering joint bearing, replacing (Hitch removed) Steering joint, replacing bearings AXLE SUSPENSION A-frame bushing, tractor unit, replacing Cross stay, rubber bushing, replacing Cross stay, removing Cross stay, installing Cross stay, rubber bushing, replacing Cross stay, removing Cross stay, installing Bogie beam, changing rubber spring, one side (front) A-frame bushing, front on load unit, changing A-frame bushing, rear on load unit, changing Bogie beam, changing rubber bushing on removed beam WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

Volvo Construction Equipment

12/12/2014

A25F (SN 300000–) Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.80 0.70 0.60 0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 0.50 1.50 1.75 1.50

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Operator's seat, installing Operator's seat, shock absorber, replacing Operator's seat, air bellows, replacing Operator's seat, air bellows, replacing Compressor operator’s seat, replacing

0.80 0.80 1.25 4.00 4.00 3.00 0.50 1.75 1.25 0.30 4.00

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab heating/cab ventilation timer, pump, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, filling incl vacuum pumping Refrigerant, draining Cooling unit, performance test Compressor, replacing incl draining and filling

82 821-001 821-002 821-035 821-060 83 831-004 831-006 831-007 84 843-002 843-012 843-013 843-014 843-048 85 852-003 852-004 852-004 852-092 852-096 852-096 852-097 87 870-010 870-011 870-015 873-004 873-006 873-008 873-009 874-001 874-002 874-003 874-006

12/12/2014

Volvo Construction Equipment

A25F (SN 300000–) Op.no.

time (h)

874-010 874-011 874-012 874-012 874-059 875-013

4.00 3.50 5.00 5.00 5.50 2.00

Notes

Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, cleaning Auxiliary heater, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006 900-031

0.40 0.10 0.30 0.20 1.00

900-032

0.90

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 912-078 912-115 912-116 913-003

0.60 4.50 4.50 0.90

913-004

0.80

913-004

0.80

913-007 913-023 913-024 913-042 913-068 914-094

0.30 0.90 1.50 0.50 1.50 0.70

95 951-005 951-006 951-007 951-008 951-011

1.00 3.00 1.00 1.00 0.30

951-030

0.40

WORKING HYDRAULICS; SERVO HYDRAULICS Dump lever, changing Steering and tipping valve, removal Steering and tipping valve, installation Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Pump, removal Pump, installation Working pumps, checking function Pump regulator, checking Dump function, checking pressure LOAD CARRIER Hoist cylinder bearing, changing Hoist cylinder removed, reconditioning Hoist cylinder, removal Hoist cylinder, installation Cylinder, rear flap, gas pressure, checking and adjusting Dump body alternative, lowering

Volvo Construction Equipment

12/12/2014

A25F (SN 300000–) Op.no.

time (h)

951-030 951-040 951-041 951-042

0.40 2.00 2.50 0.20

Dump body alternative, lowering Dump body joint, changing tipping bearing Dump body, adjusting against frame Dump body angle sensor, calibration

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/12/2014

Notes

Volvo Construction Equipment

12/12/2014

A25G Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-022 173-042 173-457 176-002

19 191-021

0.60 2.00 5.00 8.00 16.00 1.50 2.50 1.25 0.70 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-092

9.00 11.00 13.00 0.50

214-012 214-012 215-042 215-043 216-014 216-018 216-049 218-001 218-007

3.00 3.00 8.00 2.50 1.75 18.00 1.75 1.50 4.00

12/12/2014

ENGINE Compression test Engine and transmission, removing Engine and transmission, mounting Engine rotation speed sensor (camshaft), replacing Valves, adjusting Valves, adjusting Camshaft, replacing Camshaft setting, checking Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Crankshaft, axial clearance, checking Rubber cushion, replacing Engine mounting rear, changing

Volvo Construction Equipment

A25G Op.no.

22 221-020 221-022 23 230-001 230-002 233-001 233-004 236-002 237-007 237-010 237-012 237-017

time (h)

1.00 0.60

0.50 0.70 1.25 0.80 0.90 1.25 0.90 7.50 11.00

25 254-022

1.00

254-023

1.25

254-056 254-103 254-107 254-114 254-118 254-120 254-121 255-002 255-071 258-016

0.80 1.75 1.25 1.25 1.50 1.25 0.50 1.25 2.00 1.00

258-017

1.00

26 260-001 263-063

0.50 1.25

263-092

1.25

Notes

LUBRICATING SYSTEM Lubrication pressure rocker arm shaft, check Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding Feed pump, checking feed pressure Stall speed, checking Overflow valve, replacing Unit injectors, adjusting pretension Unit injector, replacing Injector sleeves, replacing INLET SYSTEM; EXHAUST SYSTEM ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed NOx sensor, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF, draining SCR system, dosing test AdBlue®/DEF dosing injector, replacing AdBlue®/DEF quality, checking Turbocharger, inspection Turbocharger, replacing Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking high rpm

Volvo Construction Equipment

12/12/2014

A25G Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25 1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing incl function check

1.75

STARTING SYSTEM Starter motor, replacing

31 311-002 32 321-002 321-002 33 331-018 35 352-001 352-002 352-024

0.40 0.50 0.60

352-060

0.60

353-051

0.60

36 361-005 361-006 363-002 366-064

0.60 0.60 2.00 1.25

366-066 366-111

1.00 0.90

366-112

0.90

38 386-008 39 398-001 398-002 398-003

12/12/2014

0.60 0.50 1.00 1.00

Volvo Construction Equipment

A25G Op.no.

time (h)

Notes

POWER TRANSMISSION

42 421-002 421-046 421-054 421-062 421-070 421-072 421-083 421-084

0.70 2.50 2.00 1.50 8.00 9.50 1.25 1.50

43 434-002 434-004 434-064

1.75 2.00 0.60

434-073 434-074 436-001

3.50 3.00 7.00

46 461-011 461-046 463-011 463-045 463-046 463-047 463-048 463-049 463-103 464-011 464-014 468-062

6.00 1.75 5.50 3.00 4.00 0.90 0.90 3.00 1.75 5.00 1.50 0.70

BRAKE

51 516-005

5.00

WHEEL BRAKE Brake disc, replacing

0.70 0.10 0.90

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, relieve pressure Brake system, bleeding

52 520-001 520-010 520-037

Volvo Construction Equipment

12/12/2014

A25G Op.no.

time (h)

523-045 525-008 527-001

1.75 3.50 0.10

527-002

1.25

Notes

Pump unit brake cooling, replacing Foot brake valve, replacing Accumulator removed, checking charging pressure Accumulator, replacing

55 550-002 550-005 550-009 550-014 550-015 550-023 553-000

1.75 3.00 1.50 1.50 0.30 0.20 0.50

553-001 553-002

0.40 0.30

PARKING BRAKE Parking brake, adjusting Parking brake, replacing brake disc Spring brake cylinder, replacing Parking brake, replacing brake pads Parking brake, manually releasing Parking brake, function checking Load and dump brake, working pressure, checking and adjusting Load and Dump brake, servo pressure, checking Load and Dump brake, function check

2.50 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 561-023 561-024 59 590-001

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

3.00 1.25 1.75 0.40 0.90 1.00

643-017 645-004 645-005 645-019 645-052

2.50 1.00 1.75 2.00 1.00

645-054 645-054 645-084

0.60 2.50 1.25

12/12/2014

Volvo Construction Equipment

A25G Op.no.

time (h)

645-085 647-095

1.25 1.00

647-096 647-097

1.00 2.00

Notes

Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

0.90 1.50

72 720-020

0.70

720-021 725-001 725-002 725-010 725-012 725-015

1.75 1.00 0.90 1.75 0.20 0.80

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

4.50 6.00 2.00 5.00

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 756-024

1.75 1.00 0.40 0.40 1.00 0.40 0.40 2.00

756-027 756-028

2.00 2.50

Volvo Construction Equipment

12/12/2014

A25G Op.no.

time (h)

756-029

0.90

77 771-007 771-008

0.70 0.70

Notes

Bogie beam, changing rubber bushing on removed beam WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.80 0.70 0.60 0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 0.50 1.50 1.75 1.50

0.80 0.80 1.25 4.00

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab heating/cab ventilation timer, pump, replacing Heater core, replacing

82 821-001 821-002 821-035 821-060 83 831-004 831-006 831-007 84 843-002 843-012 843-013 843-014 843-048 85 852-003 852-004 852-004 852-092 852-096 852-096 852-097 87 870-010 870-011 870-015 873-004

12/12/2014

Volvo Construction Equipment

A25G Op.no.

time (h)

873-006 873-008 873-009 874-001 874-002 874-003 874-006 874-010 874-011 874-012 874-059 875-013

4.00 3.00 0.50 1.75 1.25 0.30 4.00 4.00 3.50 5.00 5.50 2.00

Notes

Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, filling incl vacuum pumping Refrigerant, draining Cooling unit, performance test Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, cleaning Auxiliary heater, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006 900-031

0.40 0.10 0.30 0.20 1.00

900-032

0.90

91 912-078 912-115 912-116 913-003

0.60 4.50 4.50 0.90

913-004

0.80

913-004

0.80

913-007 913-023 913-024 913-042 913-068 914-094

0.30 0.90 1.50 0.50 1.50 0.70

1.00

LOAD CARRIER Hoist cylinder bearing, changing

95 951-005

Volvo Construction Equipment

12/12/2014

A25G Op.no.

time (h)

951-006 951-007 951-008 951-011

3.00 1.00 1.00 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

Hoist cylinder removed, reconditioning Hoist cylinder, removal Hoist cylinder, installation Cylinder, rear flap, gas pressure, checking and adjusting Dump body alternative, lowering Dump body alternative, lowering Dump body joint, changing tipping bearing Dump body, adjusting against frame Dump body angle sensor, calibration

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/12/2014

Notes

Volvo Construction Equipment

12/12/2014

A30F (SN 300000–) Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-022 173-042 173-457 176-002

19 191-021

0.60 2.00 5.00 8.00 16.00 1.25 2.50 1.25 0.70 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

2.00

200-070

1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-092

8.50 11.00 13.00 0.50

214-012 215-042 215-043 216-014 216-018 216-049 218-001 218-007

3.00 8.00 2.50 1.75 18.00 1.75 1.50 4.00

12/12/2014

Volvo Construction Equipment

A30F (SN 300000–) Op.no.

22 221-020 221-022 23 230-001 230-002 233-001 233-004 236-002 237-007 237-010 237-012 237-017

time (h)

1.00 0.60

0.50 0.70 1.25 0.80 0.90 1.25 0.90 7.50 11.00

25 254-022

1.00

254-023

1.25

255-002 255-071 258-016

1.25 2.00 1.00

258-017

1.00

26 260-001 263-063

0.50 1.25

263-092

1.25

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

31 311-002 32 321-002

Volvo Construction Equipment

12/12/2014

A30F (SN 300000–) Op.no.

time (h)

321-002

1.25

Alternator, replacing incl function check

1.75

STARTING SYSTEM Starter motor, replacing

33 331-018 35 352-001 352-002 352-024

0.40 0.50 0.60

352-060

0.60

353-051

0.60

36 361-005 361-006 363-002 366-064

0.60 0.60 2.00 1.25

366-066 366-111

1.00 0.90

366-112

0.90

38 386-008 39 398-001 398-002 398-003

0.60 0.50 1.00 1.00

Notes

POWER TRANSMISSION

42 421-002 421-046 421-054 421-062 421-070 421-072 421-083 421-084

12/12/2014

0.70 2.50 2.00 1.50 8.00 9.50 1.25 1.50

Volvo Construction Equipment

A30F (SN 300000–) Op.no.

time (h)

43 434-002 434-004 434-064

1.75 2.00 0.60

434-073 434-074 436-001

3.50 3.00 7.00

46 461-011 461-046 463-011 463-045 463-046 463-047 463-048 463-049 463-103 464-011 464-014 468-062

6.00 1.75 5.50 3.00 4.00 0.90 0.90 3.00 1.75 5.00 1.50 0.70

Notes

BRAKE

51 516-005

WHEEL BRAKE Brake disc, replacing

5.00

52 520-001 520-010 520-037 523-045 525-008 527-001

0.70 0.10 0.90 1.75 3.50 0.10

527-002

1.25

1.75 3.00 1.50 1.50

PARKING BRAKE Parking brake, adjusting Parking brake, replacing brake disc Spring brake cylinder, replacing Parking brake, replacing brake pads

55 550-002 550-005 550-009 550-014

Volvo Construction Equipment

12/12/2014

A30F (SN 300000–) Op.no.

time (h)

550-015 550-023 553-000

0.30 0.20 0.50

553-001 553-002

0.40 0.30

2.50 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 561-023 561-024 59 590-001

Notes

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

3.00 1.25 1.75 0.40 0.90 1.00

643-017 645-004 645-005 645-052

2.50 1.00 1.75 1.00

645-054 645-054 645-054 645-054 645-084 645-085 647-095

1.00 0.60 2.50 2.50 1.25 1.25 1.00

647-096 647-097

1.00 2.00

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering angle, checking and adjusting Steering times, checking and adjusting Steering valve, neutral position, checking and adjusting Lever bracket, steering bearing, replacing Steering cylinder, removing Steering cylinder, installing Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

12/12/2014

Volvo Construction Equipment

A30F (SN 300000–) Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

0.90 1.50

72 720-020

0.70

720-021 725-001 725-002 725-010 725-012 725-015

1.75 1.00 0.90 1.75 0.20 0.80

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

4.50 6.00 2.00 5.00

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 756-024

1.75 1.00 0.40 0.40 1.00 0.40 0.40 2.00

756-027 756-028 756-029

2.00 2.50 0.90

77 771-007 771-008

0.70 0.70

Volvo Construction Equipment

12/12/2014

A30F (SN 300000–) Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.80 0.70 0.60 0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 0.50 1.50 1.75 1.50

0.80 0.80 1.25 4.00 4.00 3.00 0.50 1.75 1.25 0.30 4.00

12/12/2014

Volvo Construction Equipment

A30F (SN 300000–) Op.no.

time (h)

874-010 874-011 874-012 874-059 875-013

4.00 3.50 5.00 5.50 2.00

Notes

Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, cleaning Auxiliary heater, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006 900-031

0.40 0.10 0.30 0.20 1.00

900-032

0.90

91 912-078 912-115 912-116 913-003

0.60 4.50 4.50 0.90

913-004

0.80

913-004

0.80

913-007 913-023 913-024 913-042 913-068 914-094

0.30 0.90 1.50 0.50 1.50 0.70

95 951-005 951-006 951-007 951-008 951-011

1.00 3.00 1.00 1.00 0.30

951-030 951-030

0.40 0.40

Volvo Construction Equipment

12/12/2014

A30F (SN 300000–) Op.no.

time (h)

951-040 951-041 951-042

2.00 2.50 0.20

Dump body joint, changing tipping bearing Dump body, adjusting against frame Dump body angle sensor, calibration

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/12/2014

Notes

Volvo Construction Equipment

12/12/2014

A30G Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-022 173-042 173-457 176-002

19 191-021

0.60 2.00 5.00 8.00 16.00 1.50 2.50 1.25 0.70 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-092

9.00 11.00 13.00 0.50

214-012 215-042 215-043 216-014 216-018 216-049 218-001 218-007

3.00 8.00 2.50 1.75 18.00 1.75 1.50 4.00

12/12/2014

Volvo Construction Equipment

A30G Op.no.

22 221-020 221-022 23 230-001 230-002 233-001 233-004 236-002 237-007 237-010 237-012 237-017

time (h)

1.00 0.60

0.50 0.70 1.25 0.80 0.90 1.25 0.90 7.50 11.00

25 254-022

1.00

254-023

1.25

254-056 254-103 254-107 254-114 254-118 254-120 254-121 255-002 255-071 258-016

0.80 1.75 1.25 1.25 1.50 1.25 0.50 1.25 2.00 1.00

258-017

1.00

26 260-001 263-063

0.50 1.25

263-092

1.25

Notes

Volvo Construction Equipment

12/12/2014

A30G Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25 1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing incl function check

1.75

STARTING SYSTEM Starter motor, replacing

31 311-002 32 321-002 321-002 33 331-018 35 352-001 352-002 352-024

0.40 0.50 0.60

352-060

0.60

353-051

0.60

36 361-005 361-006 366-064

0.60 0.60 1.25

366-066 366-111

1.00 0.90

366-112

0.90

38 386-008 39 398-001 398-002 398-003

12/12/2014

0.60 0.50 1.00 1.00

LIGHTING Lamp bulb, replacing Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Headlight, complete, changing (low beam 1 pc.) incl. setting/adjustment Tail lamp, replacing OTHER ELECTRICAL EQUIPMENT Flasher lamp front glass or bulb, replacing Flasher lamp sidelight glass or bulb, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine Gateway, MID 165, replacing nonprogrammed ECU Engine gateway, MID 165, replacing preprogrammed ECU INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing MISCELLANEOUS CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU

Volvo Construction Equipment

A30G Op.no.

time (h)

Notes

POWER TRANSMISSION

42 421-002 421-046 421-054 421-062 421-070 421-072 421-083 421-084

0.70 2.50 2.00 1.50 8.00 9.50 1.25 1.50

43 434-002 434-004 434-064

1.75 2.00 0.60

434-073 434-074 436-001

3.50 3.00 7.00

46 461-011 461-046 463-011 463-045 463-046 463-047 463-048 463-049 463-103 464-011 464-014 468-062

6.00 1.75 5.50 3.00 4.00 0.90 0.90 3.00 1.75 5.00 1.50 0.70

BRAKE

51 516-005

5.00

WHEEL BRAKE Brake disc, replacing

0.70 0.10 0.90

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, relieve pressure Brake system, bleeding

52 520-001 520-010 520-037

Volvo Construction Equipment

12/12/2014

A30G Op.no.

time (h)

523-045 525-008 527-001

1.75 3.50 0.10

527-002

1.25

Notes

Pump unit brake cooling, replacing Foot brake valve, replacing Accumulator removed, checking charging pressure Accumulator, replacing

55 550-002 550-005 550-009 550-014 550-015 550-023 553-000

1.75 3.00 1.50 1.50 0.30 0.20 0.50

553-001 553-002

0.40 0.30

2.50 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 561-023 561-024 59 590-001

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

3.00 1.25 1.75 0.40 0.90 1.00

643-017 645-004 645-005 645-052

2.50 1.00 1.75 1.00

645-054 645-054 645-084 645-085

0.60 2.50 1.25 1.25

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering angle, checking and adjusting Steering times, checking and adjusting Steering valve, neutral position, checking and adjusting Lever bracket, steering bearing, replacing Steering cylinder, removing Steering cylinder, installing Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal

12/12/2014

Volvo Construction Equipment

A30G Op.no.

time (h)

647-095

1.00

647-096 647-097

1.00 2.00

Notes

Auxiliary steering, adjusting working- and stand-by pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

0.90 1.50

72 720-020

0.70

720-021 725-001 725-002 725-010 725-012 725-015

1.75 1.00 0.90 1.75 0.20 0.80

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

4.50 6.00 2.00 5.00

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 756-024

1.75 1.00 0.40 0.40 1.00 0.40 0.40 2.00

756-027 756-028

2.00 2.50

Volvo Construction Equipment

12/12/2014

A30G Op.no.

time (h)

756-029

0.90

77 771-007 771-008

0.70 0.70

Notes

Bogie beam, changing rubber bushing on removed beam WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.80 0.70 0.60 0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 0.50 1.50 1.75 1.50

0.80 0.80 1.25 4.00

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab heating/cab ventilation timer, pump, replacing Heater core, replacing

82 821-001 821-002 821-035 821-060 83 831-004 831-006 831-007 84 843-002 843-012 843-013 843-014 843-048 85 852-003 852-004 852-004 852-092 852-096 852-096 852-097 87 870-010 870-011 870-015 873-004

12/12/2014

Volvo Construction Equipment

A30G Op.no.

time (h)

873-006 873-008 873-009 874-001 874-002 874-003 874-006 874-010 874-011 874-012 874-059 875-013

4.00 3.00 0.50 1.75 1.25 0.30 4.00 4.00 3.50 5.00 5.50 2.00

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006 900-031

0.40 0.10 0.30 0.20 1.00

900-032

0.90

91 912-078 912-115 912-116 913-003

0.60 4.50 4.50 0.90

913-004

0.80

913-004

0.80

913-007 913-023 913-024 913-042 913-068 914-094

0.30 0.90 1.50 0.50 1.50 0.70

1.00

LOAD CARRIER Hoist cylinder bearing, changing

95 951-005

Volvo Construction Equipment

12/12/2014

A30G Op.no.

time (h)

951-006 951-007 951-008 951-011

3.00 1.00 1.00 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/12/2014

Notes

Volvo Construction Equipment

12/12/2014

A35F (SN 300000–) Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-022 173-042 173-457 176-002

19 191-021

0.60 2.00 5.00 8.00 15.00 1.25 2.50 1.00 0.70 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-092

9.00 9.00 13.00 0.50

214-012 215-042 215-043 216-014 216-018 216-049 218-001 218-007

3.50 7.00 2.50 1.75 17.00 1.75 1.50 4.00

12/12/2014

Volvo Construction Equipment

A35F (SN 300000–) Op.no.

22 221-020 221-022 23 230-001 230-002 233-001 233-004 236-002 237-007 237-010 237-012 237-017

time (h)

1.00 0.60

0.50 0.70 1.25 0.80 0.90 1.25 0.90 8.00 11.00

25 254-022

1.00

254-023

1.25

255-002 255-071 258-016

1.25 3.00 1.00

258-017

1.00

26 260-001 262-008 263-063

0.50 2.50 1.25

263-092

1.25

Notes

LUBRICATING SYSTEM Lubrication pressure rocker arm shaft, check Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding Feed pump, checking feed pressure Stall speed, checking Overflow valve, replacing Unit injectors, adjusting pretension Unit injector, replacing Injector sleeves, replacing INLET SYSTEM; EXHAUST SYSTEM ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Turbocharger, inspection Turbocharger, replacing Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Carbon dioxide in coolant system, checking Secondary coolant pump, replacing Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking high rpm

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

31 311-002

Volvo Construction Equipment

12/12/2014

A35F (SN 300000–) Op.no.

32 321-002 321-002

time (h)

1.25 1.25

35 352-001 352-002 352-024

0.40 0.50 0.60

352-060

0.60

353-051

0.60

36 361-005 361-006 363-002 366-064

0.60 0.60 2.00 1.25

366-066 366-111

1.00 0.90

366-112

0.90

38 386-008 39 398-001 398-002 398-003

0.90 0.50 1.00 1.00

Notes

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing incl function check LIGHTING Lamp bulb, replacing Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Headlight, complete, changing (low beam 1 pc.) incl. setting/adjustment Tail lamp, replacing OTHER ELECTRICAL EQUIPMENT Flasher lamp front glass or bulb, replacing Flasher lamp sidelight glass or bulb, replacing Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine Gateway, MID 165, replacing nonprogrammed ECU Engine gateway, MID 165, replacing preprogrammed ECU INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing MISCELLANEOUS CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU

POWER TRANSMISSION

42 421-002 421-046 421-054 421-062 421-070 421-072 421-083 421-084

12/12/2014

0.70 2.50 2.00 1.50 6.50 8.00 1.50 1.50

Volvo Construction Equipment

A35F (SN 300000–) Op.no.

time (h)

43 434-002 434-004 434-064

1.75 2.00 0.60

434-073 434-074 436-001

3.50 3.00 7.00

46 461-011 461-037 461-038 461-046 463-011 463-016 463-049 463-079

12.00 2.50 3.50 1.75 12.00 13.00 3.00 3.00

463-100 463-101 463-103 464-011 464-014

0.40 0.40 2.00 12.00 1.75

Notes

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Dropbox, installing Dropbox, removing Dropbox rubber bushing, replacing FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft, bearing and seal, replacing Output shaft 6-wheel drive, sealing and bearing, replacing Rotation speed sensor, replacing Rotation speed sensor, adjusting Input shaft, seal, replacing Centre gear, removing and fitting Input shaft seal, replacing

BRAKE

52 520-001 520-010 520-037 525-008 527-001

0.70 0.10 1.00 3.50 0.10

527-002

1.25

1.75 3.00 1.50 1.50 0.30 0.20

55 550-002 550-005 550-009 550-014 550-015 550-023

Volvo Construction Equipment

12/12/2014

A35F (SN 300000–) Op.no.

time (h)

553-000

0.40

553-001 553-002

0.40 0.30

Load and dump brake, working pressure, checking and adjusting Load and Dump brake, servo pressure, checking Load and Dump brake, function check

1.75 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 561-023 561-024 59 590-001

Notes

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

2.50 2.00 1.75 0.40 0.80 1.00

645-004 645-005 645-052

0.90 1.00 1.25

645-084 645-085 647-095

1.25 1.25 1.00

647-096 647-097

1.00 1.50

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering angle, checking and adjusting Steering times, checking and adjusting Steering valve, neutral position, checking and adjusting Steering cylinder, removing Steering cylinder, installing Steering cylinder removed, reconditioning excl replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-001 711-002 715-015 715-016

FRAME Frame extension, removing Frame extension, installing Protecting plate, removal Protecting plate, installation

12/12/2014

3.00 4.00 0.90 1.50

Volvo Construction Equipment

A35F (SN 300000–) Op.no.

time (h)

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

5.00 6.50 2.50 6.00

Notes

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 756-024

3.00 1.00 0.40 0.40 1.00 0.40 0.40 2.00

756-027 756-028 756-029

4.50 2.50 0.90

756-030

7.00

AXLE SUSPENSION A-frame bushing, tractor unit, replacing Cross stay, rubber bushing, replacing Cross stay, removing Cross stay, installing Cross stay, rubber bushing, replacing Cross stay, removing Cross stay, installing Bogie beam, changing rubber spring, one side (front) A-frame bushing, front on load unit, changing A-frame bushing, rear on load unit, changing Bogie beam, changing rubber bushing on removed beam Bogie beam, changing

0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

77 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.80 0.70 0.60 0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing

82 821-001 821-002 821-035 821-060 83 831-004 831-006

Volvo Construction Equipment

12/12/2014

A35F (SN 300000–) Op.no.

time (h)

831-007

0.50

Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 0.50 1.50 1.75 1.50

0.80 0.80 1.25 4.00 4.00 3.00 0.50 1.75 1.25 0.30 4.00 4.00 3.50 5.00 5.50

84 843-002 843-012 843-013 843-014 843-048 85 852-003 852-004 852-004 852-092 852-096 852-096 852-097 87 870-010 870-011 870-015 873-004 873-006 873-008 873-009 874-001 874-002 874-003 874-006 874-010 874-011 874-012 874-059

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection

12/12/2014

0.40 0.10 0.30 0.20

Volvo Construction Equipment

A35F (SN 300000–) Op.no.

time (h)

900-031

1.00

900-032

0.90

Notes

V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 911-912 912-078 912-115 912-116 913-003

1.75 0.60 3.00 3.50 0.90

913-004

0.80

913-004

1.00

913-007 913-042 913-052 913-053 913-068 914-094

0.30 0.50 1.00 1.75 1.50 0.70

WORKING HYDRAULICS; SERVO HYDRAULICS Rubber connection, suction line, replacing Dump lever, changing Steering and tipping valve, removal Steering and tipping valve, installation Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Working pumps, checking function Hydraulic pump, removing Hydraulic pump, installing Pump regulator, checking Dump function, checking pressure

2.50

UNIT, LOAD HANDLING Load cell, replacing

94 948-002 95 951-005 951-006 951-007 951-008 951-011

1.00 3.00 1.25 1.25 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

LOAD CARRIER Hoist cylinder bearing, changing Hoist cylinder removed, reconditioning Hoist cylinder, removal Hoist cylinder, installation Cylinder, rear flap, gas pressure, checking and adjusting Dump body alternative, lowering Dump body alternative, lowering Dump body joint, changing tipping bearing Dump body, adjusting against frame Dump body angle sensor, calibration

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

Volvo Construction Equipment

12/12/2014

A35F FS (SN 300000–) Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-022 173-042 173-371 173-457 176-002

19 191-025

0.60 2.00 5.00 10.00 16.00 1.25 2.50 0.30 1.00 0.70 0.50

GENERAL Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-092

9.00 9.00 13.00 0.50

214-012 215-042 215-043 216-014 216-018 216-049 218-001 218-007

3.50 7.00 2.50 1.75 17.00 1.75 1.50 4.00

22 221-020 221-022

12/12/2014

1.00 0.60

Volvo Construction Equipment

A35F FS (SN 300000–) Op.no.

23 230-001 230-002 233-001 233-004 236-002 237-007 237-010 237-012 237-017

time (h)

0.50 0.70 1.25 0.80 0.90 1.25 0.90 8.00 11.00

25 254-022

1.00

254-023

1.25

255-002 255-071 258-016

1.25 3.00 1.00

258-017

1.00

26 260-001 262-008 263-063

0.50 2.50 1.25

263-092

1.25

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25 1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing incl function check

31 311-002 32 321-002 321-002

Volvo Construction Equipment

12/12/2014

A35F FS (SN 300000–) Op.no.

33 331-018

time (h)

1.50

35 352-001 352-002 352-024

0.40 0.50 0.60

352-060

0.60

353-051

0.60

36 361-005 361-006 363-002 366-064

0.60 0.60 2.00 1.25

366-066 366-111

1.00 0.90

366-112

0.90

38 386-008 39 398-001 398-002 398-003

0.90 0.50 1.00 1.00

Notes

STARTING SYSTEM Starter motor, replacing LIGHTING Lamp bulb, replacing Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Headlight, complete, changing (low beam 1 pc.) incl. setting/adjustment Tail lamp, replacing OTHER ELECTRICAL EQUIPMENT Flasher lamp front glass or bulb, replacing Flasher lamp sidelight glass or bulb, replacing Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine Gateway, MID 165, replacing nonprogrammed ECU Engine gateway, MID 165, replacing preprogrammed ECU INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing MISCELLANEOUS CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU

POWER TRANSMISSION

42 421-002 421-046 421-054 421-062 421-070 421-072 421-083 421-084

12/12/2014

0.70 2.50 2.00 1.50 6.50 8.00 1.50 1.50

Volvo Construction Equipment

A35F FS (SN 300000–) Op.no.

time (h)

43 434-002 434-004 434-064

1.75 2.00 0.60

434-073 434-074 436-001

3.50 3.00 7.00

46 461-011 461-037 461-038 461-046 463-011 463-016 463-049 463-079

12.00 2.50 3.50 1.75 12.00 13.00 3.00 3.00

463-100 463-101 463-103 464-011 464-014

0.40 0.40 2.00 12.00 1.75

Notes

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Dropbox, installing Dropbox, removing Dropbox rubber bushing, replacing FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft, bearing and seal, replacing Output shaft 6-wheel drive, sealing and bearing, replacing Rotation speed sensor, replacing Rotation speed sensor, adjusting Input shaft, seal, replacing Centre gear, removing and fitting Input shaft seal, replacing

BRAKE

52 520-001 520-010 520-037 525-008 527-001

0.70 0.10 1.00 3.50 0.10

527-002

1.25

1.75 3.00 1.50 1.50 0.30 0.20

55 550-002 550-005 550-009 550-014 550-015 550-023

Volvo Construction Equipment

12/12/2014

A35F FS (SN 300000–) Op.no.

time (h)

553-000

0.40

553-001 553-002

0.40 0.30

Load and dump brake, working pressure, checking and adjusting Load and Dump brake, servo pressure, checking Load and Dump brake, function check

1.75 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 561-023 561-024 59 590-001

Notes

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

2.50 2.00 1.75 0.40 0.80 1.00

645-004 645-005 645-052

0.90 1.00 1.25

645-054 645-054 645-084 645-085 647-095

1.00 2.50 1.25 1.25 1.00

647-096 647-097

1.00 1.50

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering angle, checking and adjusting Steering times, checking and adjusting Steering valve, neutral position, checking and adjusting Steering cylinder, removing Steering cylinder, installing Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

12/12/2014

0.90 1.50

Volvo Construction Equipment

A35F FS (SN 300000–) Op.no.

time (h)

72 720-008 720-010 720-011 720-012 720-012 720-013 720-020

1.25 0.50 0.30 0.80 0.50 0.20 0.70

720-021 720-022 720-023

1.75 1.50 0.60

725-001 725-002 725-003 725-004 725-008 725-009

1.50 1.75 0.60 1.25 1.50 0.80

726-001 726-001 726-002 726-002 726-003 726-003 726-004 726-004 726-006 726-007 726-008 726-009

1.75 1.75 2.00 2.00 0.30 0.20 0.60 0.80 2.00 1.75 1.25 1.00

Notes

SUSPENSION Position sensor, complete replacement Forced Raising/lowering, Full suspension Relieve pressure Manual lowering Manual lowering Suspension system, bleeding air Hydraulic cylinder bushing, suspension system, replacing Hydraulic cylinder, suspension system, overhaul Accumulator, suspension system, overhaul Hydraulic pump, max pressure, checking and adjusting Suspension cylinder, removal Suspension cylinder, installation Accumulator, removal Accumulator, installation Position sensor front, replacing Accumulator, precharge pressure, checking and adjusting Suspension cylinder, removal Suspension cylinder, removal Suspension cylinder, installation Suspension cylinder, installation Accumulator, removal Accumulator, removal Accumulator, installation Accumulator, installation Accumulator bank, removal Accumulator bank, installation Position sensor rear, replacing Accumulator, precharge pressure, checking and adjusting

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

5.00 6.50 2.50 6.00

3.00

AXLE SUSPENSION A-frame bushing, tractor unit, replacing

75 751-001

Volvo Construction Equipment

12/12/2014

A35F FS (SN 300000–) Op.no.

time (h)

751-013 751-014 751-015 756-013 756-017 756-018

1.00 0.40 0.40 1.00 0.40 0.40

Cross stay, rubber bushing, replacing Cross stay, removing Cross stay, installing Cross stay, rubber bushing, replacing Cross stay, removing Cross stay, installing

0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

77 771-007 771-008

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.80 0.70 0.60 0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 0.50 1.50 1.75 1.50

82 821-001 821-002 821-035 821-060 83 831-004 831-006 831-007 84 843-002 843-012 843-013 843-014 843-048 85 852-003 852-004 852-004 852-092 852-096 852-096 852-097

12/12/2014

Volvo Construction Equipment

A35F FS (SN 300000–) Op.no.

87 870-010 870-011 870-015 873-004 873-006 873-008 873-009 874-001 874-002 874-003 874-006 874-010 874-011 874-012 874-059

time (h)

0.80 0.80 1.25 4.00 4.00 3.00 0.50 1.75 1.25 0.30 4.00 4.00 3.50 5.00 5.50

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006 900-031

0.40 0.10 0.30 0.20 1.00

900-032

0.90

91 911-912 912-078 912-115 912-116 913-003

1.75 0.60 3.00 3.50 0.90

913-004

0.80

913-004

1.00

913-007 913-042 913-052

0.30 0.50 1.00

Volvo Construction Equipment

12/12/2014

A35F FS (SN 300000–) Op.no.

time (h)

913-053 913-068 914-094

1.75 1.50 0.70

Notes

Hydraulic pump, installing Pump regulator, checking Dump function, checking pressure

95 951-005 951-006 951-007 951-008 951-011

1.00 3.00 1.25 1.25 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/12/2014

Volvo Construction Equipment

12/12/2014

A35G Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-028 173-042 173-457 176-002

SERVICE Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 12000 hours Maintenance service, first 1000 hours Coolant, changing Propeller shafts, removing

19 191-021

0.60 2.00 5.00 8.50 15.00 2.00 2.50 1.00 2.50 1.00 0.70 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

GENERAL E-ECU, MID 128, changing non-programmed ECU

1.50

21 210-002 210-073 210-074 210-092

9.00 9.00 13.00 0.50

214-012 215-042 215-043 216-014 216-018 216-049 218-001 218-007

3.50 7.00 2.50 1.75 17.00 1.75 1.50 4.00

12/12/2014

Volvo Construction Equipment

A35G Op.no.

22 221-020 221-022 23 230-001 230-002 233-001 233-004 236-002 237-007 237-010 237-012 237-017

time (h)

1.00 0.60

0.50 0.70 1.25 0.80 0.90 1.25 0.90 8.00 11.00

25 254-001 254-022

2.50 2.50

254-023

2.50

254-056 254-064 254-069 254-102 254-103 254-104 254-105 254-106 254-107 254-108 254-114 254-117 254-118 254-121 255-002 255-003 255-071 258-016

1.25 1.50 0.40 1.25 2.00 0.70 1.50 1.75 2.50 3.00 1.25 1.25 1.50 0.50 1.25 1.50 3.00 1.00

258-017

1.00

Notes

LUBRICATING SYSTEM Lubrication pressure rocker arm shaft, check Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding Feed pump, checking feed pressure Stall speed, checking Overflow valve, replacing Unit injectors, adjusting pretension Unit injector, replacing Injector sleeves, replacing INLET SYSTEM; EXHAUST SYSTEM Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed NOx sensor, replacing High pressure air system, pressure, checking Exhaust aftertreatment system fuel flow, checking AdBlue®/DEF nozzle, replacing AdBlue®/DEF tank, tank armature, replacing Aftertreatment fuel nozzle, replacing EATS cooling fan, replacing AdBlue®/DEF hoses, replacing AdBlue®/DEF pump unit, replacing Aftertreatment fuel dosing unit, replacing AdBlue®/DEF, draining AdBlue®/DEF pump unit, components, replacing SCR system, dosing test AdBlue®/DEF quality, checking Turbocharger, inspection Actuator, variable turbocharger, replacing Turbocharger, replacing Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm

Volvo Construction Equipment

12/12/2014

A35G Op.no.

time (h)

Notes

26 260-001 262-008 263-063

0.50 2.50 1.25

263-092

1.25

COOLING SYSTEM Carbon dioxide in coolant system, checking Secondary coolant pump, replacing Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking high rpm

4.50 2.50 6.50 1.00 0.90

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR venturi tube, cleaning

29 293-001 293-002 293-004 293-005 293-013

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25 1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing incl function check

1.50

STARTING SYSTEM Starter motor, replacing

31 311-002 32 321-002 321-002 33 331-018 35 352-001 352-002 352-024

0.40 0.50 0.60

352-060

0.60

353-051

0.60

36 361-005 361-006 363-002 366-064

12/12/2014

0.60 0.60 2.00 1.25

Volvo Construction Equipment

A35G Op.no.

time (h)

366-066 366-111

1.00 0.90

366-112

0.90

38 386-008 39 398-001 398-002 398-003

0.90 0.50 1.00 1.00

Notes

V-ECU, MID 187, changing pre-programmed ECU Engine Gateway, MID 165, replacing nonprogrammed ECU Engine gateway, MID 165, replacing preprogrammed ECU INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing MISCELLANEOUS CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU

POWER TRANSMISSION

42 421-002 421-046 421-054 421-062 421-070 421-072 421-083 421-084

0.70 2.50 2.00 1.50 6.50 8.00 1.50 1.50

43 434-002 434-004 434-064

1.75 2.00 0.60

434-073 434-074 436-001

3.50 3.00 7.00

46 461-011 461-037 461-038 461-046 463-011 463-049 463-079

12.00 2.50 3.50 1.75 12.00 3.00 3.00

463-103

2.00

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Dropbox, installing Dropbox, removing Dropbox rubber bushing, replacing FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Output shaft, bearing and seal, replacing Output shaft 6-wheel drive, sealing and bearing, replacing Input shaft, seal, replacing Volvo Construction Equipment

12/12/2014

A35G Op.no.

464-011 464-014

time (h)

12.00 1.75

Notes

Centre gear, removing and fitting Input shaft seal, replacing

BRAKE

52 520-001 520-010 520-037 525-008 527-001

0.70 0.10 1.00 3.50 0.10

527-002

1.25

55 550-002 550-005 550-009 550-014 550-015 550-023 553-000

1.75 3.00 1.50 1.50 0.30 0.20 0.40

553-001 553-002

0.40 0.30

1.75 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 561-023 561-024 59 590-001

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

12/12/2014

2.50 2.00 1.75 0.40 0.80 1.00

Volvo Construction Equipment

A35G Op.no.

time (h)

645-004 645-005 645-052

0.90 1.00 1.25

645-054 645-054 645-084 645-085 647-095

1.00 2.50 1.25 1.25 1.00

647-096 647-097

1.00 1.50

Notes

Steering cylinder, removing Steering cylinder, installing Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-001 711-002 715-015 715-016

FRAME Frame extension, removing Frame extension, installing Protecting plate, removal Protecting plate, installation

3.00 4.00 0.90 1.50

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

5.00 6.50 2.50 6.00

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 756-024

3.00 1.00 0.40 0.40 1.00 0.40 0.40 2.00

756-027 756-028 756-029

4.50 2.50 0.90

FRAME LINK Frame joint, separating machine Frame joint bearing, replacing (machine separated) Hitch, removing Hitch, installing Steering joint bearing, replacing (Hitch removed) Steering joint, replacing bearings AXLE SUSPENSION A-frame bushing, tractor unit, replacing Cross stay, rubber bushing, replacing Cross stay, removing Cross stay, installing Cross stay, rubber bushing, replacing Cross stay, removing Cross stay, installing Bogie beam, changing rubber spring, one side (front) A-frame bushing, front on load unit, changing A-frame bushing, rear on load unit, changing Bogie beam, changing rubber bushing on removed beam

Volvo Construction Equipment

12/12/2014

A35G Op.no.

time (h)

756-030

7.00

Bogie beam, changing

0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

77 771-007 771-008

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.80 0.70 0.60 0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 0.50 1.50 1.75 1.50

0.80 0.80 1.25 4.00

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab heating/cab ventilation timer, pump, replacing Heater core, replacing

82 821-001 821-002 821-035 821-060 83 831-004 831-006 831-007 84 843-002 843-012 843-013 843-014 843-048 85 852-003 852-004 852-004 852-092 852-096 852-096 852-097 87 870-010 870-011 870-015 873-004

12/12/2014

Volvo Construction Equipment

A35G Op.no.

time (h)

873-006 873-008 873-009 874-001 874-002 874-003 874-006 874-010 874-011 874-012 874-059

4.00 3.00 0.50 1.75 1.25 0.30 4.00 4.00 3.50 5.00 5.50

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006 900-031

0.40 0.10 0.30 0.20 1.00

900-032

0.90

91 911-912 912-078 912-115 912-116 913-003

1.75 0.60 3.00 3.50 0.90

913-004

0.80

913-004

1.00

913-007 913-042 913-052 913-053 913-068 914-094

0.30 0.50 1.00 1.75 1.50 0.70

2.50

UNIT, LOAD HANDLING Load cell, replacing

94 948-002

Volvo Construction Equipment

12/12/2014

A35G Op.no.

time (h)

Notes

95 951-005 951-006 951-007 951-008 951-011

1.00 3.00 1.25 1.25 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/12/2014

Volvo Construction Equipment

12/12/2014

A35G FS Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-028 173-042 173-371 173-457 176-002

SERVICE Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 12000 hours Maintenance service, first 1000 hours Service position 2 Coolant, changing Propeller shafts, removing

19 191-025

0.60 2.00 5.50 10.00 17.00 2.00 2.50 1.00 2.50 0.30 1.00 0.70 0.50

GENERAL Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-092

9.00 9.00 13.00 0.50

214-012 215-042 215-043 216-014 216-018 216-049

3.50 7.00 2.50 1.75 17.00 1.75

12/12/2014

Volvo Construction Equipment

A35G FS Op.no.

time (h)

218-001 218-007

1.50 4.00

Rubber cushion, replacing Engine mounting rear, changing

1.00 0.60

LUBRICATING SYSTEM Lubrication pressure rocker arm shaft, check Lubrication oil pressure, checking with pressure gauge

22 221-020 221-022 23 230-001 230-002 233-001 233-004 236-002 237-007 237-010 237-012 237-017

0.50 0.70 1.25 0.80 0.90 1.25 0.90 8.00 11.00

25 254-001 254-022

2.50 2.50

254-023

2.50

254-056 254-064 254-069 254-102 254-103 254-104 254-105 254-106 254-107 254-108 254-114 254-117 254-118 254-121 255-002 255-003 255-071 258-016

1.25 1.50 0.40 1.25 2.00 0.70 1.50 1.75 2.50 3.00 1.25 1.25 1.50 0.50 1.25 1.50 3.00 1.00

258-017

1.00

Notes

FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding Feed pump, checking feed pressure Stall speed, checking Overflow valve, replacing Unit injectors, adjusting pretension Unit injector, replacing Injector sleeves, replacing INLET SYSTEM; EXHAUST SYSTEM Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed NOx sensor, replacing High pressure air system, pressure, checking Exhaust aftertreatment system fuel flow, checking AdBlue®/DEF nozzle, replacing AdBlue®/DEF tank, tank armature, replacing Aftertreatment fuel nozzle, replacing EATS cooling fan, replacing AdBlue®/DEF hoses, replacing AdBlue®/DEF pump unit, replacing Aftertreatment fuel dosing unit, replacing AdBlue®/DEF, draining AdBlue®/DEF pump unit, components, replacing SCR system, dosing test AdBlue®/DEF quality, checking Turbocharger, inspection Actuator, variable turbocharger, replacing Turbocharger, replacing Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm

Volvo Construction Equipment

12/12/2014

A35G FS Op.no.

time (h)

Notes

26 260-001 262-008 263-063

0.50 2.50 1.25

263-092

1.25

COOLING SYSTEM Carbon dioxide in coolant system, checking Secondary coolant pump, replacing Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking high rpm

4.50 2.50 6.50 1.00 0.90

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR venturi tube, cleaning

29 293-001 293-002 293-004 293-005 293-013

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25 1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing incl function check

1.50

STARTING SYSTEM Starter motor, replacing

31 311-002 32 321-002 321-002 33 331-018 35 352-001 352-002 352-024

0.40 0.50 0.60

352-060

0.60

353-051

0.60

36 361-005 361-006 363-002 366-064

12/12/2014

0.60 0.60 2.00 1.25

Volvo Construction Equipment

A35G FS Op.no.

time (h)

366-066 366-111

1.00 0.90

366-112

0.90

38 386-008 39 398-001 398-002 398-003

0.90 0.50 1.00 1.00

Notes

POWER TRANSMISSION

42 421-002 421-046 421-054 421-062 421-070 421-072 421-083 421-084

0.70 2.50 2.00 1.50 6.50 8.00 1.50 1.50

43 434-002 434-004 434-064

1.75 2.00 0.60

434-073 434-074 436-001

3.50 3.00 7.00

46 461-011 461-037 461-038 461-046 463-011 463-049 463-079

12.00 2.50 3.50 1.75 12.00 3.00 3.00

463-103

2.00

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Dropbox, installing Dropbox, removing Dropbox rubber bushing, replacing FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Output shaft, bearing and seal, replacing Output shaft 6-wheel drive, sealing and bearing, replacing Input shaft, seal, replacing Volvo Construction Equipment

12/12/2014

A35G FS Op.no.

464-011 464-014

time (h)

12.00 1.75

Notes

Centre gear, removing and fitting Input shaft seal, replacing

BRAKE

52 520-001 520-010 520-037 525-008 527-001

0.70 0.10 1.00 3.50 0.10

527-002

1.25

55 550-002 550-005 550-009 550-014 550-015 550-023 553-000

1.75 3.00 1.50 1.50 0.30 0.20 0.40

553-001 553-002

0.40 0.30

1.75 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 561-023 561-024 59 590-001

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

12/12/2014

2.50 2.00 1.75 0.40 0.80 1.00

Volvo Construction Equipment

A35G FS Op.no.

time (h)

645-004 645-005 645-052

0.90 1.00 1.25

645-054 645-054 645-084 645-085 647-095

1.00 2.50 1.25 1.25 1.00

647-096 647-097

1.00 1.50

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

0.90 1.50

72 720-008 720-010 720-011 720-012 720-012 720-013 720-020

1.25 0.50 0.30 0.80 0.50 0.20 0.70

720-021 720-022 720-023

1.75 1.50 0.60

725-001 725-002 725-003 725-004 725-008 725-009

1.50 1.75 0.60 1.25 1.50 0.80

726-001 726-001 726-002 726-002

1.75 1.75 2.00 2.00

Volvo Construction Equipment

12/12/2014

A35G FS Op.no.

time (h)

726-003 726-003 726-004 726-004 726-006 726-007 726-008 726-009

0.30 0.20 0.60 0.80 2.00 1.75 1.25 1.00

Notes

Accumulator, removal Accumulator, removal Accumulator, installation Accumulator, installation Accumulator bank, removal Accumulator bank, installation Position sensor rear, replacing Accumulator, precharge pressure, checking and adjusting

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

5.00 6.50 2.50 6.00

3.00 1.00 0.40 0.40 1.00 0.40 0.40

0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 77 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.80 0.70 0.60 0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

82 821-001 821-002 821-035 821-060

12/12/2014

Volvo Construction Equipment

A35G FS Op.no.

83 831-004 831-006 831-007 84 843-002 843-012 843-013 843-014 843-048 85 852-003 852-004 852-004 852-092 852-096 852-096 852-097 87 870-010 870-011 870-015 873-004 873-006 873-008 873-009 874-001 874-002 874-003 874-006 874-010 874-011 874-012 874-059

time (h)

Notes

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 0.50 1.50 1.75 1.50

0.80 0.80 1.25 4.00 4.00 3.00 0.50 1.75 1.25 0.30 4.00 4.00 3.50 5.00 5.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure

0.40 0.10

Volvo Construction Equipment

12/12/2014

A35G FS Op.no.

time (h)

900-005 900-006 900-031

0.30 0.20 1.00

900-032

0.90

91 911-912 912-078 912-115 912-116 913-003

1.75 0.60 3.00 3.50 0.90

913-004

0.80

913-004

1.00

913-007 913-042 913-052 913-053 913-068 914-094

0.30 0.50 1.00 1.75 1.50 0.70

Notes

Vacuum pump, connection Vacuum pump, disconnection V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU WORKING HYDRAULICS; SERVO HYDRAULICS Rubber connection, suction line, replacing Dump lever, changing Steering and tipping valve, removal Steering and tipping valve, installation Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Working pumps, checking function Hydraulic pump, removing Hydraulic pump, installing Pump regulator, checking Dump function, checking pressure

95 951-005 951-006 951-007 951-008 951-011

1.00 3.00 1.25 1.25 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/12/2014

Volvo Construction Equipment

12/12/2014

A40F (SN 300000–) Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-022 173-042 173-457 176-002

19 191-021

0.60 2.00 5.00 8.00 15.00 1.25 2.50 1.00 0.70 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-092

9.00 9.00 13.00 0.50

214-012 215-042 215-043 216-014 216-018 216-049 218-001 218-007

3.50 7.00 2.50 1.75 17.00 1.75 1.50 4.00

12/12/2014

Volvo Construction Equipment

A40F (SN 300000–) Op.no.

22 221-020 221-022 23 230-001 230-002 233-001 233-004 236-002 237-007 237-010 237-012 237-017

time (h)

1.00 0.60

0.50 0.70 1.25 0.80 0.90 1.25 0.90 8.00 11.00

25 254-022

1.00

254-023

1.25

255-002 255-071 258-016

1.25 3.00 1.00

258-017

1.00

26 260-001 262-008 263-063

0.50 2.50 1.25

263-092

1.25

Notes

LUBRICATING SYSTEM Lubrication pressure rocker arm shaft, check Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding Feed pump, checking feed pressure Stall speed, checking Overflow valve, replacing Unit injectors, adjusting pretension Unit injector, replacing Injector sleeves, replacing INLET SYSTEM; EXHAUST SYSTEM ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Turbocharger, inspection Turbocharger, replacing Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Carbon dioxide in coolant system, checking Secondary coolant pump, replacing Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking high rpm

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

31 311-002

Volvo Construction Equipment

12/12/2014

A40F (SN 300000–) Op.no.

32 321-002 321-002

time (h)

1.25 1.25

35 352-001 352-002 352-024

0.40 0.50 0.60

352-060

0.60

353-051

0.60

36 361-005 361-006 363-002 366-064

0.60 0.60 2.00 1.25

366-066 366-111

1.00 0.90

366-112

0.90

38 386-008 39 398-001 398-002 398-003

0.90 0.50 1.00 1.00

Notes

POWER TRANSMISSION

42 421-002 421-046 421-054 421-062 421-070 421-072 421-083 421-084

12/12/2014

0.70 2.50 2.00 1.50 6.50 8.00 1.50 1.50

Volvo Construction Equipment

A40F (SN 300000–) Op.no.

time (h)

43 434-002 434-004 434-064

1.75 2.00 0.60

434-073 434-074 436-001

3.50 3.00 7.00

46 461-011 461-037 461-038 461-046 463-011 463-016 463-049 463-079

12.00 2.50 3.50 1.75 12.00 13.00 3.00 3.00

463-100 463-101 463-103 464-011 464-014

0.40 0.40 2.00 12.00 1.75

Notes

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Dropbox, installing Dropbox, removing Dropbox rubber bushing, replacing FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft, bearing and seal, replacing Output shaft 6-wheel drive, sealing and bearing, replacing Rotation speed sensor, replacing Rotation speed sensor, adjusting Input shaft, seal, replacing Centre gear, removing and fitting Input shaft seal, replacing

BRAKE

52 520-001 520-010 520-037 525-008 527-001

0.70 0.10 1.00 3.50 0.10

527-002

1.25

1.75 3.00 1.50 1.50 0.30 0.20

55 550-002 550-005 550-009 550-014 550-015 550-023

Volvo Construction Equipment

12/12/2014

A40F (SN 300000–) Op.no.

time (h)

553-000

0.40

553-001 553-002

0.40 0.30

Load and dump brake, working pressure, checking and adjusting Load and Dump brake, servo pressure, checking Load and Dump brake, function check

1.75 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 561-023 561-024 59 590-001

Notes

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

2.50 2.00 1.75 0.40 0.80 1.00

645-004 645-005 645-052

0.90 1.00 1.25

645-054 645-054 645-084 645-085 647-095

1.00 2.50 1.25 1.25 1.00

647-096 647-097

1.00 1.50

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering angle, checking and adjusting Steering times, checking and adjusting Steering valve, neutral position, checking and adjusting Steering cylinder, removing Steering cylinder, installing Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-001 711-002 715-015 715-016

FRAME Frame extension, removing Frame extension, installing Protecting plate, removal Protecting plate, installation

12/12/2014

3.00 4.00 0.90 1.50

Volvo Construction Equipment

A40F (SN 300000–) Op.no.

time (h)

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

5.00 6.50 2.50 6.00

Notes

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 756-024

3.00 1.00 0.40 0.40 1.00 0.40 0.40 2.00

756-027 756-028 756-029

4.50 2.50 0.90

756-030

7.00

0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

77 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.80 0.70 0.60 0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing

82 821-001 821-002 821-035 821-060 83 831-004 831-006

Volvo Construction Equipment

12/12/2014

A40F (SN 300000–) Op.no.

time (h)

831-007

0.50

Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 0.50 1.50 1.75 1.50

0.80 0.80 1.25 4.00 4.00 3.00 0.50 1.75 1.25 0.30 4.00 4.00 3.50 5.00 5.50

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection

12/12/2014

0.40 0.10 0.30 0.20

Volvo Construction Equipment

A40F (SN 300000–) Op.no.

time (h)

900-031

1.00

900-032

0.90

Notes

V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 911-912 912-078 912-115 912-116 913-003

1.75 0.60 3.00 3.50 0.90

913-004

0.80

913-004

1.00

913-007 913-042 913-052 913-053 913-068 914-094

0.30 0.50 1.00 1.75 1.50 0.70

2.50

UNIT, LOAD HANDLING Load cell, replacing

94 948-002 95 951-005 951-006 951-007 951-008 951-011

1.00 3.00 1.25 1.25 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

Volvo Construction Equipment

12/12/2014

A40F FS (SN 300000–) Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-022 173-042 173-371 173-457 176-002

19 191-025

0.60 2.00 5.00 10.00 17.00 1.25 2.50 0.30 1.00 0.70 0.50

GENERAL Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-092

9.00 9.00 13.00 0.50

214-012 215-042 215-043 216-014 216-018 216-049 218-001 218-007

3.50 7.00 2.50 1.75 17.00 1.75 1.50 4.00

22 221-020 221-022

12/12/2014

1.00 0.60

Volvo Construction Equipment

A40F FS (SN 300000–) Op.no.

23 230-001 230-002 233-001 233-004 236-002 237-007 237-010 237-012 237-017

time (h)

0.50 0.70 1.25 0.80 0.90 1.25 0.90 8.00 11.00

25 254-022

1.00

254-023

1.25

255-002 255-071 258-016

1.25 3.00 1.00

258-017

1.00

26 260-001 262-008 263-063

0.50 2.50 1.25

263-092

1.25

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25 1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing incl function check

31 311-002 32 321-002 321-002

Volvo Construction Equipment

12/12/2014

A40F FS (SN 300000–) Op.no.

33 331-018

time (h)

1.50

35 352-001 352-002 352-024

0.40 0.50 0.60

352-060

0.60

353-051

0.60

36 361-005 361-006 363-002 366-064

0.60 0.60 2.00 1.25

366-066 366-111

1.00 0.90

366-112

0.90

38 386-008 39 398-001 398-002 398-003

0.90 0.50 1.00 1.00

Notes

POWER TRANSMISSION

42 421-002 421-046 421-054 421-062 421-070 421-072 421-083 421-084

12/12/2014

0.70 2.50 2.00 1.50 6.50 8.00 1.50 1.50

Volvo Construction Equipment

A40F FS (SN 300000–) Op.no.

time (h)

43 434-002 434-004 434-064

1.75 2.00 0.60

434-073 434-074 436-001

3.50 3.00 7.00

46 461-011 461-037 461-038 461-046 463-011 463-016 463-049 463-079

12.00 2.50 3.50 1.75 12.00 13.00 3.00 3.00

463-100 463-101 463-103 464-011 464-014

0.40 0.40 2.00 12.00 1.75

Notes

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Dropbox, installing Dropbox, removing Dropbox rubber bushing, replacing FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft, bearing and seal, replacing Output shaft 6-wheel drive, sealing and bearing, replacing Rotation speed sensor, replacing Rotation speed sensor, adjusting Input shaft, seal, replacing Centre gear, removing and fitting Input shaft seal, replacing

BRAKE

52 520-001 520-010 520-037 525-008 527-001

0.70 0.10 1.00 3.50 0.10

527-002

1.25

1.75 3.00 1.50 1.50 0.30 0.20

55 550-002 550-005 550-009 550-014 550-015 550-023

Volvo Construction Equipment

12/12/2014

A40F FS (SN 300000–) Op.no.

time (h)

553-000

0.40

553-001 553-002

0.40 0.30

Load and dump brake, working pressure, checking and adjusting Load and Dump brake, servo pressure, checking Load and Dump brake, function check

1.75 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 561-023 561-024 59 590-001

Notes

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

2.50 2.00 1.75 0.40 0.80 1.00

645-004 645-005 645-052

0.90 1.00 1.25

645-054 645-054 645-084 645-085 647-095

1.00 2.50 1.25 1.25 1.00

647-096 647-097

1.00 1.50

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering angle, checking and adjusting Steering times, checking and adjusting Steering valve, neutral position, checking and adjusting Steering cylinder, removing Steering cylinder, installing Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

12/12/2014

0.90 1.50

Volvo Construction Equipment

A40F FS (SN 300000–) Op.no.

time (h)

72 720-008 720-010 720-011 720-012 720-012 720-013 720-020

1.25 0.50 0.30 0.80 0.50 0.20 0.70

720-021 720-022 720-023

1.75 1.50 0.60

725-001 725-002 725-003 725-004 725-008 725-009

1.50 1.75 0.60 1.25 1.50 0.80

726-001 726-001 726-002 726-002 726-003 726-003 726-004 726-004 726-006 726-007 726-008 726-009

1.75 1.75 2.00 2.00 0.30 0.20 0.60 0.80 2.00 1.75 1.25 1.00

Notes

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

5.00 6.50 2.50 6.00

3.00

AXLE SUSPENSION A-frame bushing, tractor unit, replacing

75 751-001

Volvo Construction Equipment

12/12/2014

A40F FS (SN 300000–) Op.no.

time (h)

751-013 751-014 751-015 756-013 756-017 756-018

1.00 0.40 0.40 1.00 0.40 0.40

Cross stay, rubber bushing, replacing Cross stay, removing Cross stay, installing Cross stay, rubber bushing, replacing Cross stay, removing Cross stay, installing

0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

77 771-007 771-008

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.80 0.70 0.60 0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 0.50 1.50 1.75 1.50

82 821-001 821-002 821-035 821-060 83 831-004 831-006 831-007 84 843-002 843-012 843-013 843-014 843-048 85 852-003 852-004 852-004 852-092 852-096 852-096 852-097

12/12/2014

Volvo Construction Equipment

A40F FS (SN 300000–) Op.no.

87 870-010 870-011 870-015 873-004 873-006 873-008 873-009 874-001 874-002 874-003 874-006 874-010 874-011 874-012 874-059

time (h)

0.80 0.80 1.25 4.00 4.00 3.00 0.50 1.75 1.25 0.30 4.00 4.00 3.50 5.00 5.50

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006 900-031

0.40 0.10 0.30 0.20 1.00

900-032

0.90

91 911-912 912-078 912-115 912-116 913-003

1.75 0.60 3.00 3.50 0.90

913-004

0.80

913-004

1.00

913-007 913-042 913-052

0.30 0.50 1.00

100

Volvo Construction Equipment

12/12/2014

A40F FS (SN 300000–) Op.no.

time (h)

913-053 913-068 914-094

1.75 1.50 0.70

Notes

Hydraulic pump, installing Pump regulator, checking Dump function, checking pressure

95 951-005 951-006 951-007 951-008 951-011

1.00 3.00 1.25 1.25 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/12/2014

Volvo Construction Equipment

101

102

Volvo Construction Equipment

12/12/2014

A40G Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-028 173-042 173-457 176-002

SERVICE Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 12000 hours Maintenance service, first 1000 hours Coolant, changing Propeller shafts, removing

19 191-021

0.60 2.00 5.00 8.50 15.00 2.00 2.50 1.00 2.50 1.00 0.70 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

GENERAL E-ECU, MID 128, changing non-programmed ECU

1.50

21 210-002 210-073 210-074 210-092

9.00 9.00 13.00 0.50

214-012 215-042 215-043 216-014 216-018 216-049 218-001 218-007

3.50 7.00 2.50 1.75 17.00 1.75 1.50 4.00

12/12/2014

Volvo Construction Equipment

103

A40G Op.no.

22 221-020 221-022 23 230-001 230-002 233-001 233-004 236-002 237-007 237-010 237-012 237-017

time (h)

1.00 0.60

0.50 0.70 1.25 0.80 0.90 1.25 0.90 8.00 11.00

25 254-001 254-022

2.50 2.50

254-023

2.50

254-056 254-064 254-069 254-102 254-103 254-104 254-105 254-106 254-107 254-108 254-114 254-117 254-118 254-121 255-002 255-003 255-071 258-016

1.25 1.50 0.40 1.25 2.00 0.70 1.50 1.75 2.50 3.00 1.25 1.25 1.50 0.50 1.25 1.50 3.00 1.00

258-017

1.00

104

Notes

LUBRICATING SYSTEM Lubrication pressure rocker arm shaft, check Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding Feed pump, checking feed pressure Stall speed, checking Overflow valve, replacing Unit injectors, adjusting pretension Unit injector, replacing Injector sleeves, replacing INLET SYSTEM; EXHAUST SYSTEM Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed NOx sensor, replacing High pressure air system, pressure, checking Exhaust aftertreatment system fuel flow, checking AdBlue®/DEF nozzle, replacing AdBlue®/DEF tank, tank armature, replacing Aftertreatment fuel nozzle, replacing EATS cooling fan, replacing AdBlue®/DEF hoses, replacing AdBlue®/DEF pump unit, replacing Aftertreatment fuel dosing unit, replacing AdBlue®/DEF, draining AdBlue®/DEF pump unit, components, replacing SCR system, dosing test AdBlue®/DEF quality, checking Turbocharger, inspection Actuator, variable turbocharger, replacing Turbocharger, replacing Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm

Volvo Construction Equipment

12/12/2014

A40G Op.no.

time (h)

Notes

26 260-001 262-008 263-063

0.50 2.50 1.25

263-092

1.25

COOLING SYSTEM Carbon dioxide in coolant system, checking Secondary coolant pump, replacing Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking high rpm

4.50 2.50 6.50 1.00 0.90

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR venturi tube, cleaning

29 293-001 293-002 293-004 293-005 293-013

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25 1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing incl function check

1.50

STARTING SYSTEM Starter motor, replacing

31 311-002 32 321-002 321-002 33 331-018 35 352-001 352-002 352-024

0.40 0.50 0.60

352-060

0.60

353-051

0.60

36 361-005 361-006 363-002 366-064

12/12/2014

0.60 0.60 2.00 1.25

Volvo Construction Equipment

105

A40G Op.no.

time (h)

366-066 366-111

1.00 0.90

366-112

0.90

38 386-008 39 398-001 398-002 398-003

0.90 0.50 1.00 1.00

Notes

POWER TRANSMISSION

42 421-002 421-046 421-054 421-062 421-070 421-072 421-083 421-084

0.70 2.50 2.00 1.50 6.50 8.00 1.50 1.50

43 434-002 434-004 434-064

1.75 2.00 0.60

434-073 434-074 436-001

3.50 3.00 7.00

46 461-011 461-037 461-038 461-046 463-011 463-049 463-079

12.00 2.50 3.50 1.75 12.00 3.00 3.00

463-103

2.00

106

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Dropbox, installing Dropbox, removing Dropbox rubber bushing, replacing FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Output shaft, bearing and seal, replacing Output shaft 6-wheel drive, sealing and bearing, replacing Input shaft, seal, replacing Volvo Construction Equipment

12/12/2014

A40G Op.no.

464-011 464-014

time (h)

12.00 1.75

Notes

Centre gear, removing and fitting Input shaft seal, replacing

BRAKE

52 520-001 520-010 520-037 525-008 527-001

0.70 0.10 1.00 3.50 0.10

527-002

1.25

55 550-002 550-005 550-009 550-014 550-015 550-023 553-000

1.75 3.00 1.50 1.50 0.30 0.20 0.40

553-001 553-002

0.40 0.30

1.75 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 561-023 561-024 59 590-001

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

12/12/2014

2.50 2.00 1.75 0.40 0.80 1.00

Volvo Construction Equipment

107

A40G Op.no.

time (h)

645-004 645-005 645-052

0.90 1.00 1.25

645-054 645-054 645-084 645-085 647-095

2.50 1.00 1.25 1.25 1.00

647-096 647-097

1.00 1.50

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-001 711-002 715-015 715-016

FRAME Frame extension, removing Frame extension, installing Protecting plate, removal Protecting plate, installation

3.00 4.00 0.90 1.50

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

5.00 6.50 2.50 6.00

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 756-024

3.00 1.00 0.40 0.40 1.00 0.40 0.40 2.00

756-027 756-028 756-029

4.50 2.50 0.90

108

Volvo Construction Equipment

12/12/2014

A40G Op.no.

time (h)

756-030

7.00

Bogie beam, changing

0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

77 771-007 771-008

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.80 0.70 0.60 0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 0.50 1.50 1.75 1.50

0.80 0.80 1.25 4.00

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab heating/cab ventilation timer, pump, replacing Heater core, replacing

82 821-001 821-002 821-035 821-060 83 831-004 831-006 831-007 84 843-002 843-012 843-013 843-014 843-048 85 852-003 852-004 852-004 852-092 852-096 852-096 852-097 87 870-010 870-011 870-015 873-004

12/12/2014

Volvo Construction Equipment

109

A40G Op.no.

time (h)

873-006 873-008 873-009 874-001 874-002 874-003 874-006 874-010 874-011 874-012 874-059

4.00 3.00 0.50 1.75 1.25 0.30 4.00 4.00 3.50 5.00 5.50

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006 900-031

0.40 0.10 0.30 0.20 1.00

900-032

0.90

91 911-912 912-078 912-115 912-116 913-003

1.75 0.60 3.00 3.50 0.90

913-004

0.80

913-004

1.00

913-007 913-042 913-052 913-053 913-068 914-094

0.30 0.50 1.00 1.75 1.50 0.70

2.50

UNIT, LOAD HANDLING Load cell, replacing

94 948-002

110

Volvo Construction Equipment

12/12/2014

A40G Op.no.

time (h)

Notes

95 951-005 951-006 951-007 951-008 951-011

1.00 3.00 1.25 1.25 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/12/2014

Volvo Construction Equipment

111

112

Volvo Construction Equipment

12/12/2014

A40G FS Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-028 173-042 173-371 173-457 176-002

SERVICE Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 12000 hours Maintenance service, first 1000 hours Service position 2 Coolant, changing Propeller shafts, removing

19 191-025

0.60 2.00 5.50 10.00 17.00 2.00 2.50 1.00 2.50 0.30 1.00 0.70 0.50

GENERAL Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-092

9.00 9.00 13.00 0.50

214-012 215-042 215-043 216-014 216-018 216-049

3.50 7.00 2.50 1.75 17.00 1.75

12/12/2014

Volvo Construction Equipment

113

A40G FS Op.no.

time (h)

218-001 218-007

1.50 4.00

Rubber cushion, replacing Engine mounting rear, changing

1.00 0.60

LUBRICATING SYSTEM Lubrication pressure rocker arm shaft, check Lubrication oil pressure, checking with pressure gauge

22 221-020 221-022 23 230-001 230-002 233-001 233-004 236-002 237-007 237-010 237-012 237-017

0.50 0.70 1.25 0.80 0.90 1.25 0.90 8.00 11.00

25 254-001 254-022

2.50 2.50

254-023

2.50

254-056 254-064 254-069 254-102 254-103 254-104 254-105 254-106 254-107 254-108 254-114 254-117 254-118 254-121 255-002 255-003 255-071 258-016

1.25 1.50 0.40 1.25 2.00 0.70 1.50 1.75 2.50 3.00 1.25 1.25 1.50 0.50 1.25 1.50 3.00 1.00

258-017

1.00

114

Notes

Volvo Construction Equipment

12/12/2014

A40G FS Op.no.

time (h)

Notes

26 260-001 262-008 263-063

0.50 2.50 1.25

263-092

1.25

COOLING SYSTEM Carbon dioxide in coolant system, checking Secondary coolant pump, replacing Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking high rpm

4.50 2.50 6.50 1.00 0.90

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR venturi tube, cleaning

29 293-001 293-002 293-004 293-005 293-013

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25 1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing incl function check

1.50

STARTING SYSTEM Starter motor, replacing

31 311-002 32 321-002 321-002 33 331-018 35 352-001 352-002 352-024

0.40 0.50 0.60

352-060

0.60

353-051

0.60

36 361-005 361-006 363-002 366-064

12/12/2014

0.60 0.60 2.00 1.25

Volvo Construction Equipment

115

A40G FS Op.no.

time (h)

366-066 366-111

1.00 0.90

366-112

0.90

38 386-008 39 398-001 398-002 398-003

0.90 0.50 1.00 1.00

Notes

POWER TRANSMISSION

42 421-002 421-046 421-054 421-062 421-070 421-072 421-083 421-084

0.70 2.50 2.00 1.50 6.50 8.00 1.50 1.50

43 434-002 434-004 434-064

1.75 2.00 0.60

434-073 434-074 436-001

3.50 3.00 7.00

46 461-011 461-037 461-038 461-046 463-011 463-049 463-079

12.00 2.50 3.50 1.75 12.00 3.00 3.00

463-103

2.00

116

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Dropbox, installing Dropbox, removing Dropbox rubber bushing, replacing FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Output shaft, bearing and seal, replacing Output shaft 6-wheel drive, sealing and bearing, replacing Input shaft, seal, replacing Volvo Construction Equipment

12/12/2014

A40G FS Op.no.

464-011 464-014

time (h)

12.00 1.75

Notes

Centre gear, removing and fitting Input shaft seal, replacing

BRAKE

52 520-001 520-010 520-037 525-008 527-001

0.70 0.10 1.00 3.50 0.10

527-002

1.25

55 550-002 550-005 550-009 550-014 550-015 550-023 553-000

1.75 3.00 1.50 1.50 0.30 0.20 0.40

553-001 553-002

0.40 0.30

1.75 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 561-023 561-024 59 590-001

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

12/12/2014

2.50 2.00 1.75 0.40 0.80 1.00

Volvo Construction Equipment

117

A40G FS Op.no.

time (h)

645-004 645-005 645-052

0.90 1.00 1.25

645-054 645-054 645-084 645-085 647-095

1.00 2.50 1.25 1.25 1.00

647-096 647-097

1.00 1.50

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

0.90 1.50

72 720-008 720-010 720-011 720-012 720-012 720-013 720-020

1.25 0.50 0.30 0.80 0.50 0.20 0.70

720-021 720-022 720-023

1.75 1.50 0.60

725-001 725-002 725-003 725-004 725-008 725-009

1.50 1.75 0.60 1.25 1.50 0.80

726-001 726-001 726-002 726-002

1.75 1.75 2.00 2.00

118

Volvo Construction Equipment

12/12/2014

A40G FS Op.no.

time (h)

726-003 726-003 726-004 726-004 726-006 726-007 726-008 726-009

0.30 0.20 0.60 0.80 2.00 1.75 1.25 1.00

Notes

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

5.00 6.50 2.50 6.00

3.00 1.00 0.40 0.40 1.00 0.40 0.40

0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 77 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.80 0.70 0.60 0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

82 821-001 821-002 821-035 821-060

12/12/2014

Volvo Construction Equipment

119

A40G FS Op.no.

time (h)

Notes

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 0.50 1.50 1.75 1.50

0.80 0.80 1.25 4.00 4.00 3.00 0.50 1.75 1.25 0.30 4.00 4.00 3.50 5.00 5.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure

120

0.40 0.10

Volvo Construction Equipment

12/12/2014

A40G FS Op.no.

time (h)

900-005 900-006 900-031

0.30 0.20 1.00

900-032

0.90

91 911-912 912-078 912-115 912-116 913-003

1.75 0.60 3.00 3.50 0.90

913-004

0.80

913-004

1.00

913-007 913-042 913-052 913-053 913-068 914-094

0.30 0.50 1.00 1.75 1.50 0.70

Notes

95 951-005 951-006 951-007 951-008 951-011

1.00 3.00 1.25 1.25 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/12/2014

Volvo Construction Equipment

121

122

Volvo Construction Equipment

12/12/2014

ABG5820 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 173-001 173-001 173-003 173-010 173-012 173-014 173-014 173-016 173-018 173-302

SERVICE Warranty inspection 100 hours Maintenance service, as required Maintenance service, as required Maintenance service, every 10 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 4000 hours Service position 1

19 191-021 191-022 191-022 191-025 191-025

3.00 2.00 1.50 1.00 5.00 12.00 14.00 12.00 14.00 14.00 0.20 0.20 2.50 2.50 3.00 3.00

GENERAL Service position 1 Service position 2 Service position 2 Service position 3 Service position 3

701261 - 999999 701261 - 999999 19144 - 701260 701261 - 999999 701261 - 999999 701261 - 999999 701261 - 701910 701911 - 999999 701261 - 999999 701911 - 999999

701261 - 999999 701261 - 999999 701261 - 999999 701261 - 999999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 301-001 301-003 301-003 301-004

0.40 0.40 0.30 0.20

GENERAL Control panel, software update Machine, Calibration Machine, Calibration Control panel, parameter setting

1.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Main control unit memory battery, replacing 17309 - 999999

38 387-032

POWER TRANSMISSION

44 441-111

HYDROSTATIC DRIVE Track motor, replacing

12/12/2014

4.00

Volvo Construction Equipment

123

ABG5820 Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-009 775-010 775-025 775-034 775-035 775-051 775-062 775-063 775-074 775-075 775-080 775-095 775-108 775-109

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, removing Front idler, installing Assembling the guide sprocket Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, removing Bottom roller, installing Track pad, removing Track pad, installing Track tension cylinder, replacing Track tension, adjusting Road scraper, removing Road scraper, installing

5.00 4.50 1.50 6.00 9.50 1.25 1.00 0.90 0.30 0.20 1.50 0.70 0.40 0.20

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-051 810-052

CAB, NAKED; CANOPY Canopy, removal Canopy, installation

3.00 4.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-001 982-002 982-003 982-003 982-004 982-004 983-042 983-043 983-052 983-053 983-055 983-056

FUNCTION FOR ROAD CONSTRUCTION Tow arm, removing Tow arm, installing Screed, removing Screed, removing Screed, installing Screed, installing Conveyor cover, removing Conveyor cover, installing Conveyor chain, removing Conveyor chain, installing Conveyor floor plate, removing Conveyor floor plate, installing

124

1.00 0.80 2.50 2.00 3.00 4.00 1.50 1.75 3.00 2.50 5.00 2.50

Volvo Construction Equipment

12/12/2014

ABG5820 Op.no.

time (h)

983-057 983-058 983-065 983-066 983-067 983-068 983-069 983-070 983-101 983-102 983-103 983-118 983-119 983-120 983-121 983-122

7.50 6.50 1.50 0.90 4.50 2.50 3.50 1.00 2.50 1.75 1.50 0.60 0.60 1.75 1.50 1.75

983-142 983-143

0.30 0.10

12/12/2014

Notes

Conveyor drive shaft, removing Conveyor drive shaft, installing Auger bearing hanger, removing Auger bearing hanger, installing Auger bearing, removing Auger bearing, installing Auger shaft, removing Auger shaft, installing Auger drive chain, replacing Auger motor, removing Auger motor, installing Conveyor drive chain, removing Conveyor drive chain, installing Conveyor idler assembly, removing Conveyor idler assembly, installing Conveyor idler assembly, disassembly and assembly Auger flight, removing Auger flight, installing

Volvo Construction Equipment

125

126

Volvo Construction Equipment

12/12/2014

ABG7820B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 173-001 173-001 173-003 173-010 173-012 173-014 173-014 173-016 173-018 173-302

19 191-021 191-022 191-022 191-025 191-025

3.00 1.50 1.50 1.00 5.00 13.00 15.00 14.00 15.00 15.00 0.20 0.20 2.50 2.50 3.00 3.00

GENERAL Service position 1 Service position 2 Service position 2 Service position 3 Service position 3

700162 - 999999 700162 - 999999 51 - 700161 700162 - 999999 700162 - 999999 700162 - 999999 700162 - 701910 701911 - 999999 700162 - 999999 701911 - 999999

700162 - 999999 700162 - 999999 700162 - 999999 700162 - 999999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 301-001 301-003 301-003 301-004

0.40 0.40 0.30 0.20

GENERAL Control panel, software update Machine, Calibration Machine, Calibration Control panel, parameter setting

1.50 1.00

STARTING SYSTEM Starter motor, removing Starter motor, installing

1.25

OTHER ELECTRICAL EQUIPMENT Generator screed heating regulator, checking

1.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Main control unit memory battery, replacing

33 331-016 331-017 36 360-012 38 387-032

12/12/2014

Volvo Construction Equipment

127

ABG7820B Op.no.

time (h)

Notes

POWER TRANSMISSION

44 441-111

HYDROSTATIC DRIVE Track motor, replacing

4.00

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-009 775-010 775-025 775-034 775-035 775-051 775-062 775-063 775-074 775-075 775-080 775-095 775-108 775-109

5.00 4.50 1.50 6.00 9.50 1.25 1.00 0.90 0.30 0.20 1.50 0.70 0.40 0.20

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-051 810-052

CAB, NAKED; CANOPY Canopy, removal Canopy, installation

3.00 4.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-001 982-002 982-003 982-003 982-004 982-004

FUNCTION FOR ROAD CONSTRUCTION Tow arm, removing Tow arm, installing Screed, removing Screed, removing Screed, installing Screed, installing

128

1.00 0.80 2.50 2.00 3.00 4.00

Volvo Construction Equipment

12/12/2014

ABG7820B Op.no.

time (h)

983-042 983-043 983-052 983-053 983-055 983-056 983-057 983-058 983-065 983-066 983-067 983-068 983-069 983-070 983-101 983-102 983-103 983-118 983-119 983-120 983-121 983-122

1.50 1.75 3.00 2.50 5.00 2.50 7.50 6.50 1.50 0.90 4.50 2.50 3.50 1.00 2.50 1.75 1.75 0.60 0.60 1.75 1.50 1.75

983-142 983-143 986-010

0.30 0.10 1.75

12/12/2014

Notes

Conveyor cover, removing Conveyor cover, installing Conveyor chain, removing Conveyor chain, installing Conveyor floor plate, removing Conveyor floor plate, installing Conveyor drive shaft, removing Conveyor drive shaft, installing Auger bearing hanger, removing Auger bearing hanger, installing Auger bearing, removing Auger bearing, installing Auger shaft, removing Auger shaft, installing Auger drive chain, replacing Auger motor, removing Auger motor, installing Conveyor drive chain, removing Conveyor drive chain, installing Conveyor idler assembly, removing Conveyor idler assembly, installing Conveyor idler assembly, disassembly and assembly Auger flight, removing Auger flight, installing Generator screed heating, checking

Volvo Construction Equipment

129

130

Volvo Construction Equipment

12/12/2014

ABG8820B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 173-001 173-001 173-003 173-010 173-012 173-014 173-014 173-016 173-018 173-302

19 191-021 191-022 191-022 191-025 191-025

3.50 1.50 1.50 1.00 5.00 13.00 15.00 16.00 18.00 16.00 0.20 0.20 2.50 2.50 3.00 3.00

GENERAL Service position 1 Service position 2 Service position 2 Service position 3 Service position 3

700187 - 999999 700187 - 999999 51 - 700186 700187 - 999999 700187 - 999999 700187 - 999999 701911 - 999999 700187 - 701910 700187 - 999999 701911 - 999999

700187 - 999999 700187 - 999999 700187 - 999999 700187 - 999999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 301-001 301-003 301-003 301-004

0.40 0.40 0.30 0.20

GENERAL Control panel, software update Machine, Calibration Machine, Calibration Control panel, parameter setting

1.50 1.00

STARTING SYSTEM Starter motor, removing Starter motor, installing

1.25

OTHER ELECTRICAL EQUIPMENT Generator screed heating regulator, checking

1.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Main control unit memory battery, replacing

33 331-016 331-017 36 360-012 38 387-032

12/12/2014

Volvo Construction Equipment

131

ABG8820B Op.no.

time (h)

Notes

POWER TRANSMISSION

44 441-111

HYDROSTATIC DRIVE Track motor, replacing

2.00

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-009 775-010 775-025 775-034 775-035 775-051 775-062 775-063 775-074 775-075 775-080 775-095 775-108 775-109

5.00 4.50 1.50 6.00 9.50 1.25 1.00 0.90 0.30 0.20 1.50 0.70 0.40 0.20

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-051 810-052

CAB, NAKED; CANOPY Canopy, removal Canopy, installation

3.00 4.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 912-180 912-181 912-240 912-241 912-242 912-243

WORKING HYDRAULICS; SERVO HYDRAULICS Valve block, removing Valve block, installing Valve block, chain tensioner, removing Valve block, chain tensioner, installing Valve block, brake valve, removing Valve block, brake valve, installing

132

0.70 0.60 0.70 0.70 0.70 0.60

Volvo Construction Equipment

12/12/2014

ABG8820B Op.no.

time (h)

912-246 912-247 912-250 912-251 912-252 912-253 912-254 912-254 912-255 912-255 912-256 912-257 912-258 912-259 912-260 912-261 912-262 912-263 912-264 912-265 912-266

1.25 1.25 1.25 1.50 1.75 1.75 0.60 0.50 0.70 0.50 0.50 0.30 0.90 0.90 0.50 0.50 0.90 0.90 0.70 0.70 0.90

912-267

0.90

912-268 912-269

0.90 0.90

Valve block, auger, removing Valve block, auger, installing Valve block, conveyor/vibration, removing Valve block, conveyor/vibration, installing Valve block, cylinder functions, removing Valve block, cylinder functions, installing Valve block, leveling, removing Valve block, leveling, removing Valve block, leveling, installing Valve block, leveling, installing Valve block, hopper wing lock, removing Valve block, hopper wing lock, installing Valve block, screed assist, removing Valve block, screed assist, installing Valve block, screed anti-climbing lock, removing Valve block, screed anti-climbing lock, installing Valve block, fan, removing Valve block, fan, installing Valve block, screed tensioner, removing Valve block, screed tensioner, installing Valve block, screed extension, height adjustment, removing Valve block, screed extension, height adjustment, installing Valve block, screed load, removing Valve block, screed load, installing

1.00 0.80 2.50 2.00 3.00 4.00 1.50 1.75 3.00 2.50 5.00 2.50 7.50 6.50 1.50 0.90

98 982-001 982-002 982-003 982-003 982-004 982-004 983-042 983-043 983-052 983-053 983-055 983-056 983-057 983-058 983-065 983-066

12/12/2014

Notes

Volvo Construction Equipment

133

ABG8820B Op.no.

time (h)

983-067 983-068 983-069 983-070 983-101 983-102 983-103 983-118 983-119 983-120 983-121 983-122

4.50 2.50 3.50 1.00 2.50 1.75 1.75 0.60 0.60 1.75 1.50 1.75

983-142 983-143 986-010

0.30 0.10 1.75

134

Notes

Auger bearing, removing Auger bearing, installing Auger shaft, removing Auger shaft, installing Auger drive chain, replacing Auger motor, removing Auger motor, installing Conveyor drive chain, removing Conveyor drive chain, installing Conveyor idler assembly, removing Conveyor idler assembly, installing Conveyor idler assembly, disassembly and assembly Auger flight, removing Auger flight, installing Generator screed heating, checking

Volvo Construction Equipment

12/12/2014

BL60B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-004 173-007 173-007 173-010 173-010 173-012 173-012 173-013 173-014 173-014 173-016 173-022 173-022 173-036 173-036 173-042 173-042

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 100 hours Maintenance service, first 100 hours Maintenance service, first 1000 hours Maintenance service, first 1000 hours

19 191-021 191-022 191-025

0.60 1.75 1.75 3.00 3.00 7.50 8.50 13.00 17.00 14.00 17.00 16.00 25.00 16.00 1.25 7.50 8.50 0.90 14.00 0.20 0.20 0.20

130101 - 140000 2121123 - 2130000 130101 - 140000 2121123 - 2130000 2121123 - 2130000 130101 - 140000 2121123 - 2130000 130101 - 140000 130101 - 140000 130101 - 140000 2121123 - 2130000 130101 - 140000 2121123 - 2130000 130101 - 140000 2121123 - 2130000 130101 - 140000 130101 - 140000 2121123 - 2130000

GENERAL Service position 1 Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed 130101 - 140000 ECU E-ECU, MID 128, changing pre-programmed ECU130101 - 140000

6.00 4.50 6.00 5.00 0.60 0.50 2.50 2.50

ENGINE Engine, removing Engine, removing Engine, installing Engine, installing Engine protection plates, removing and installing Crankcase ventilation separator, replacing Valves, adjusting Valves, adjusting

21 210-070 210-070 210-072 210-072 210-083 212-071 214-012 214-012

12/12/2014

Volvo Construction Equipment

2121123 - 2130000 130101 - 140000 2121123 - 2130000 130101 - 140000 130101 - 140000 130101 - 140000 130101 - 140000 2121123 - 2130000

135

BL60B Op.no.

time (h)

218-009

1.25

Engine mounts, replacing

2121123 - 2130000

0.40

LUBRICATING SYSTEM Lubrication oil pressure, checking

2121123 - 2130000

0.10 0.10 0.40 0.80 0.70 0.40 0.50 0.60 0.60 2.00 3.50 0.40 0.60

FUEL SYSTEM Fuel system, bleeding Fuel system, bleeding Feed pump, replacing Fuel pump, removing Fuel pump, installing Fuel filters, replacing Fuel filters, replacing Fuel tank, removing Fuel tank, installing Injection pumps, changing Injectors, replacing all Overflow pipe, checking for leakage Fuel cooler, replacing

130101 - 140000 130101 - 140000 130101 - 140000 130101 - 140000

1.50 0.40 0.60 3.00 0.40 0.40 0.40 0.30 0.90 0.90

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Exhaust pipe, replacing Diesel particulate filter, check and clean Air cleaner, removing Air cleaner, removing Air cleaner, installing Air cleaner, installing Charge air cooler, removing Charge air cooler, installing

2121123 - 2130000 2121123 - 2130000 130101 - 140000 130101 - 140000 130101 - 140000 2121123 - 2130000 2121123 - 2130000 130101 - 140000 130101 - 140000 130101 - 140000

2.00 1.75 0.50 0.40 1.25 0.80 0.80 0.80 0.70 0.80 0.80 0.80

COOLING SYSTEM Radiator, removing Radiator, removing Radiator hose upper, replacing Radiator hose upper, replacing Radiator, installing Radiator, installing Radiator hoses lower, replacing Radiator hoses lower, replacing Expansion tank, replacing Expansion tank, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, replacing

2121123 - 2130000 130101 - 140000 130101 - 140000 2121123 - 2130000 130101 - 140000 2121123 - 2130000 130101 - 140000 2121123 - 2130000 130101 - 140000 2121123 - 2130000 130101 - 140000 2121123 - 2130000

22 221-021 23 233-001 233-001 233-002 233-011 233-012 233-014 233-014 234-011 234-012 236-079 237-002 237-040 239-001 25 252-020 252-021 252-023 254-001 256-010 256-010 256-011 256-011 258-023 258-024 26 261-011 261-011 261-012 261-012 261-013 261-013 261-014 261-014 261-018 261-018 263-012 263-012

136

Notes

Volvo Construction Equipment

2121123 - 2130000 130101 - 140000 130101 - 140000 2121123 - 2130000 2121123 - 2130000 2121123 - 2130000 130101 - 140000

12/12/2014

BL60B Op.no.

time (h)

263-013

0.80

263-084 263-084 27 271-002 271-003 29 293-002

Notes

2.50 2.00

Fan belt and/or alternator belt, checking and adjusting tension Fan shroud, replacing Fan shroud, replacing

130101 - 140000 130101 - 140000 2121123 - 2130000

0.60 0.80

ENGINE CONTROL Throttle control cable, removal Throttle control cable, installation

2121123 - 2130000 2121123 - 2130000

2.00

Miscellaneous EGR cooler, pressure test

130101 - 140000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

BATTERY Batteries, replacing

0.30

36 366-064

2.00

366-066 367-052 367-056 367-056

1.50 0.80 0.60 0.50

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed 130101 - 140000 ECU V-ECU, MID 187, changing pre-programmed ECU130101 - 140000 V-ECU, replacing 2121123 - 2130000 I-ECU, replacing I-ECU, replacing

POWER TRANSMISSION

41 414-004 414-005

CLUTCH; TORQUE CONVERTER Torque converter, removal Torque converter, installation

5.50 4.50

42 421-025 421-025 421-070 421-070 421-072 421-072 421-090 421-090 421-098

0.70 0.40 5.50 5.00 4.50 4.50 0.90 1.00 2.00

421-101

2.00

12/12/2014

TRANSMISSION, HYDRAULIC CONTROL Transmission solenoid, replacing Transmission solenoid, replacing Transmission, removing Transmission, removing Transmission, installing Transmission, installing Oil filler pipe, replacing Oil filler pipe, replacing Powershift Transmission (option), oil pressures, checking Hydraulic control valve, reconditioning

Volvo Construction Equipment

130101 - 140000 2121123 - 2130000 2121123 - 2130000 130101 - 140000 2121123 - 2130000 130101 - 140000

137

BL60B Op.no.

43 431-038 431-038 431-039 431-039 431-070 431-128 431-129 432-087 45 451-004 451-010 46 460-002 461-002 461-003 463-002 463-003

time (h)

Notes

5.50 5.50 4.50 4.50 0.90 1.50 1.50 0.50

0.80 0.60

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

1.75 2.00 2.00 1.75 2.00

FRONT AXLE; REAR AXLE Axle suspension, adjusting axial clearance Axle, removing Axle, installing Axle, removing Axle, installing

BRAKE

51 510-005 517-004

0.20 4.00

WHEEL BRAKE Service brakes, function check Brake disc, replacing both sides

0.80 0.20 1.25 1.25

HYDRAULIC BRAKE SYSTEM Service brake pressure, checking Brake system, bleeding Foot brake valve, removal Foot brake valve, installation

1.00 0.20 0.40

PARKING BRAKE Parking brake, replacing control cable Parking brake, function checking Parking brake cable, adjusting

52 520-003 520-037 525-005 525-006 55 550-001 550-023 550-024

STEERING

60 600-001

GENERAL Steering system, function check

138

0.70

Volvo Construction Equipment

2121123 - 2130000 130101 - 140000 2121123 - 2130000 130101 - 140000

12/12/2014

BL60B Op.no.

62 622-080 64 641-001 641-026 641-026 641-027 641-027 643-012 645-003 645-004 645-005 645-022 645-023 645-077

time (h)

1.75 0.40 0.70 0.80 0.70 0.70 0.30 0.60 0.50 1.25 1.00 1.75 0.40

Notes

STEERING AXLE Toe - in, checking and adjusting STEERING Steering wheel, replacing Steering column, removing Steering column, removing Steering column, installing Steering column, installing Steering angle, checking and adjusting Steering system working pressure, checking Steering cylinder, removing Steering cylinder, installing Steering valve, removal Steering valve, installation Steering cylinder removed, reconditioning incl replacing bearings

2121123 - 2130000 130101 - 140000 2121123 - 2130000 130101 - 140000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002 716-004 716-005

0.60 1.25 0.60 1.00 0.30 0.30

FRAME Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Additional counterweight, removing Additional counterweight, installing

0.50 0.40 0.50 0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

77 771-002 771-003 771-004 771-005

2121123 - 2130000 130101 - 140000 2121123 - 2130000 130101 - 140000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-001 821-002 821-002

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, removing Engine hood, installing Engine hood, installing

12/12/2014

0.40 0.40 0.40 0.30

Volvo Construction Equipment

130101 - 140000 2121123 - 2130000 2121123 - 2130000 130101 - 140000

139

BL60B Op.no.

85 851-010 851-010 851-011 851-011 852-003 852-004 87 870-005 874-007

time (h)

Notes

0.70 0.70 0.60 0.60 0.40 0.30

CAB INTERIOR/UPHOLSTERY Front console, removing Front console, removing Front console, installing Front console, installing Operator's seat, removing Operator's seat, installing

0.40 0.40

AIR CONDITIONING UNIT Cab filter box, assembly Belt, replacing

130101 - 140000 2121123 - 2130000 130101 - 140000 2121123 - 2130000

130101 - 140000

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005 900-006 900-031

0.20 0.10 1.75

900-032

1.00

GENERAL Vacuum pump, connection Vacuum pump, disconnection V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 910-002 911-013 911-014 912-044 912-045 912-047 912-048 912-129 913-010 915-002 916-002 92 925-001 925-002 925-011 94 945-017 945-018

140

1.75 1.50 1.25 1.75 1.50 2.50 2.50 0.20 2.50 2.00 0.30

130101 - 140000 130101 - 140000

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic system, bleeding air Hydraulic oil cooler, removing 130101 - 140000 Hydraulic oil cooler, installing 130101 - 140000 Main valve block, loader, removal Main valve block, loader, installation Main valve block, backhoe, removal Main valve block, backhoe, installation Hydraulic cylinders, cleaning Hydraulic pump, replacing Control lever, changing Boom suspension accumulator, check and adjusting

1.50 1.25 1.50

MECHANICAL EQUIPMENT/ATTACHMENT Multi-purpose bucket cylinder, replacing Multi-purpose bucket cylinder, reconditioning Bucket assembly, replacing

1.25 0.80

UNIT, LOAD HANDLING Lift cylinder, reconditioning Lift cylinder, removing

Volvo Construction Equipment

12/12/2014

BL60B Op.no.

time (h)

945-019 945-020 945-021 945-022

1.00 1.25 0.90 0.80

Lift cylinder, installing Tilt cylinder, reconditioning Tilt cylinder, removing Tilt cylinder, installing

1.50 1.50 1.25 0.70 1.25 0.70 1.75 0.90 0.80 1.25 1.00 1.00 1.25 0.80 0.80 1.25 1.00 0.80 1.25

UNIT, DIGGING Boom swing cylinder, removing Boom swing cylinder, installing Swing cylinder, renovation Stabilisers, removal hydraulic cylinder Stabilisers, reconditioning hydraulic cylinder Stabilisers, installation hydraulic cylinder Boom, changing bushing Boom cylinder, removal Boom cylinder, installation Boom cylinder, renovation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm cylinder, renovation Extendible dipper arm cylinder, removal Extendible dipper arm cylinder, installation Extendible dipper arm cylinder, renovation Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder, renovation

97 971-087 971-088 971-096 972-021 972-022 972-023 974-015 974-031 974-032 974-033 975-014 975-015 975-016 975-052 975-054 975-057 975-062 975-065 975-066

12/12/2014

Notes

Volvo Construction Equipment

141

142

Volvo Construction Equipment

12/12/2014

BL61B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-004 173-007 173-007 173-010 173-010 173-012 173-012 173-012 173-013 173-014 173-014 173-016 173-022 173-022 173-036 173-036 173-042 173-042

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1000 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 100 hours Maintenance service, first 100 hours Maintenance service, first 1000 hours Maintenance service, first 1000 hours

19 191-021 191-022 191-025

0.60 1.75 1.75 3.00 3.00 7.50 8.50 13.00 17.00 13.00 14.00 17.00 16.00 25.00 16.00 1.25 7.50 8.50 0.90 14.00 0.20 0.20 0.20

230101 - 240000 1202054 - 1210000 230101 - 240000 1202054 - 1210000 1202054 - 1210000 230101 - 240000 1202234 - 1210000 230101 - 240000 1202054 - 1202233 230101 - 240000 230101 - 240000 1202054 - 1210000 230101 - 240000 1202054 - 1210000 230101 - 240000 1202054 - 1210000 230101 - 240000 230101 - 240000 1202054 - 1210000

GENERAL Service position 1 Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed 230101 - 240000 ECU E-ECU, MID 128, changing pre-programmed ECU230101 - 240000

6.00 4.50 6.00 5.00 0.60 0.50 2.50

ENGINE Engine, removing Engine, removing Engine, installing Engine, installing Engine protection plates, removing and installing Crankcase ventilation separator, replacing Valves, adjusting

21 210-070 210-070 210-072 210-072 210-083 212-071 214-012

12/12/2014

Volvo Construction Equipment

1202054 - 1210000 230101 - 240000 1202054 - 1210000 230101 - 240000 230101 - 240000 230101 - 240000 230101 - 240000

143

BL61B Op.no.

time (h)

214-012 218-009

2.50 1.25

Valves, adjusting Engine mounts, replacing

1202054 - 1210000 1202054 - 1210000

0.40

LUBRICATING SYSTEM Lubrication oil pressure, checking

1202054 - 1210000

0.10 0.10 0.40 0.80 0.70 0.40 0.50 0.60 0.60 2.00 3.50 0.40 0.60

230101 - 240000 230101 - 240000 230101 - 240000 230101 - 240000

1.50 0.40 0.60 3.00 0.40 0.40 0.40 0.30 0.90 0.90

1202054 - 1210000 1202054 - 1210000 230101 - 240000 230101 - 240000 230101 - 240000 1202054 - 1210000 1202054 - 1210000 230101 - 240000 230101 - 240000 230101 - 240000

2.00 1.75 0.50 0.40 1.25 0.80 0.80 0.80 0.70 0.80 0.80

1202054 - 1210000 230101 - 240000 230101 - 240000 1202054 - 1210000 230101 - 240000 1202054 - 1210000 230101 - 240000 1202054 - 1210000 230101 - 240000 1202054 - 1210000 230101 - 240000

144

Notes

Volvo Construction Equipment

1202054 - 1210000 230101 - 240000 230101 - 240000 1202054 - 1210000 1202054 - 1210000 1202054 - 1210000 230101 - 240000

12/12/2014

BL61B Op.no.

time (h)

263-012 263-013

0.80 0.80

263-084 263-084 27 271-002 271-003 29 293-002

Notes

2.50 2.00

Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan shroud, replacing Fan shroud, replacing

1202054 - 1210000 230101 - 240000 230101 - 240000 1202054 - 1210000

0.60 0.80

ENGINE CONTROL Throttle control cable, removal Throttle control cable, installation

1202054 - 1210000 1202054 - 1210000

2.00

Miscellaneous EGR cooler, pressure test

230101 - 240000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

BATTERY Batteries, replacing

0.30

36 366-064

2.00

366-066 367-052 367-056 367-056

1.50 0.80 0.60 0.50

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed 230101 - 240000 ECU V-ECU, MID 187, changing pre-programmed ECU230101 - 240000 V-ECU, replacing 1202054 - 1210000 I-ECU, replacing I-ECU, replacing

POWER TRANSMISSION

41 414-004 414-005

CLUTCH; TORQUE CONVERTER Torque converter, removal Torque converter, installation

42 421-025 421-025 421-070 421-070 421-072 421-072 421-090 421-090 421-098

12/12/2014

5.50 4.50 0.70 0.40 5.50 5.00 4.50 4.50 0.90 1.00 2.00

Volvo Construction Equipment

230101 - 240000 1202054 - 1210000 1202054 - 1210000 230101 - 240000 1202054 - 1210000 230101 - 240000 1202054 - 1202233

145

BL61B Op.no.

time (h)

421-098

2.00

421-098

2.00

421-101

2.00

Powershift Transmission (option), oil pressures, 1202234 - 1210000 checking Powershift Transmission (option), oil pressures, 230101 - 240000 checking Hydraulic control valve, reconditioning

5.50 5.50 4.50 4.50 0.90 1.50 1.50 1.50 1.50 1.50 1.50 0.50

GEARBOX, Gearbox, removing Gearbox, removing Gearbox, installing Gearbox, installing 4WD control valve, reconditioning Transmission 2WD, oil pressures, checking Transmission 2WD, oil pressures, checking Transmission 2WD, oil pressures, checking Transmission 4WD, oil pressures, checking Transmission 4WD, oil pressures, checking Transmission 4WD, oil pressures, checking T-ECU, replacing

0.80 0.60

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

1.75 2.00 2.00 1.75 2.00

FRONT AXLE; REAR AXLE Axle suspension, adjusting axial clearance Axle, removing Axle, installing Axle, removing Axle, installing

43 431-038 431-038 431-039 431-039 431-070 431-128 431-128 431-128 431-129 431-129 431-129 432-087 45 451-004 451-010 46 460-002 461-002 461-003 463-002 463-003

Notes

BRAKE

51 510-005 517-004

0.20 4.00

WHEEL BRAKE Service brakes, function check Brake disc, replacing both sides

0.80 0.20 1.25 1.25

HYDRAULIC BRAKE SYSTEM Service brake pressure, checking Brake system, bleeding Foot brake valve, removal Foot brake valve, installation

1.00

PARKING BRAKE Parking brake, replacing control cable

52 520-003 520-037 525-005 525-006 55 550-001

146

Volvo Construction Equipment

1202054 - 1210000 230101 - 240000 1202054 - 1210000 230101 - 240000 1202234 - 1210000 230101 - 240000 1202054 - 1202233 1202054 - 1202233 1202234 - 1210000 230101 - 240000

12/12/2014

BL61B Op.no.

time (h)

550-023 550-023 550-023 550-024

0.20 0.20 0.20 0.40

Notes

Parking brake, function checking Parking brake, function checking Parking brake, function checking Parking brake cable, adjusting

STEERING

60 600-001

0.70

GENERAL Steering system, function check

1.75

STEERING AXLE Toe - in, checking and adjusting

62 622-080 64 641-001 641-026 641-026 641-027 641-027 643-012 645-003 645-004 645-005 645-022 645-023 645-077

0.40 0.70 0.80 0.70 0.70 0.30 0.60 0.50 1.25 1.00 1.75 0.40

STEERING Steering wheel, replacing Steering column, removing Steering column, removing Steering column, installing Steering column, installing Steering angle, checking and adjusting Steering system working pressure, checking Steering cylinder, removing Steering cylinder, installing Steering valve, removal Steering valve, installation Steering cylinder removed, reconditioning incl replacing bearings

1202054 - 1202233 1202234 - 1210000 230101 - 240000

1202054 - 1210000 230101 - 240000 1202054 - 1210000 230101 - 240000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002 716-004 716-005

0.60 1.25 0.60 1.00 0.30 0.30

FRAME Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Additional counterweight, removing Additional counterweight, installing

0.50 0.40 0.50 0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

77 771-002 771-003 771-004 771-005

12/12/2014

Volvo Construction Equipment

1202054 - 1210000 230101 - 240000 1202054 - 1210000 230101 - 240000

147

BL61B Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-001 821-002 821-002

0.40 0.40 0.40 0.30

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, removing Engine hood, installing Engine hood, installing

0.70 0.70 0.60 0.60 0.40 0.30

CAB INTERIOR/UPHOLSTERY Front console, removing Front console, removing Front console, installing Front console, installing Operator's seat, removing Operator's seat, installing

0.40 0.40

AIR CONDITIONING UNIT Cab filter box, assembly Belt, replacing

85 851-010 851-010 851-011 851-011 852-003 852-004 87 870-005 874-007

230101 - 240000 1202054 - 1210000 1202054 - 1210000 230101 - 240000 230101 - 240000 1202054 - 1210000 230101 - 240000 1202054 - 1210000

230101 - 240000

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005 900-006 900-031

0.20 0.10 1.75

900-032

1.00

GENERAL Vacuum pump, connection Vacuum pump, disconnection V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 910-002 911-013 911-014 912-038 912-044 912-045 912-047 912-048 912-129 913-010 915-002

148

1.75 1.50 1.25 0.50 1.75 1.50 2.50 2.50 0.20 2.50 2.00

230101 - 240000 230101 - 240000

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic system, bleeding air Hydraulic oil cooler, removing 230101 - 240000 Hydraulic oil cooler, installing 230101 - 240000 Hose rupture valve, checking Main valve block, loader, removal Main valve block, loader, installation Main valve block, backhoe, removal Main valve block, backhoe, installation Hydraulic cylinders, cleaning Hydraulic pump, replacing Control lever, changing

Volvo Construction Equipment

12/12/2014

BL61B Op.no.

time (h)

916-002

0.30

92 925-001 925-002 925-011 94 945-017 945-018 945-019 945-020 945-021 945-022 97 971-087 971-088 971-096 972-013 972-021 972-022 972-023 972-090 974-015 974-031 974-032 974-033 975-014 975-015 975-016 975-052 975-054 975-057 975-062 975-065 975-066

12/12/2014

Notes

Boom suspension accumulator, check and adjusting

1.50 1.25 1.50

MECHANICAL EQUIPMENT/ATTACHMENT Multi-purpose bucket cylinder, replacing Multi-purpose bucket cylinder, reconditioning Bucket assembly, replacing

1.25 0.80 1.00 1.25 0.90 0.80

UNIT, LOAD HANDLING Lift cylinder, reconditioning Lift cylinder, removing Lift cylinder, installing Tilt cylinder, reconditioning Tilt cylinder, removing Tilt cylinder, installing

1.50 1.50 1.25 0.30 1.25 1.25 1.25 0.50 1.75 0.90 0.80 1.25 1.00 1.00 1.25 0.80 0.80 1.25 1.00 0.80 1.25

UNIT, DIGGING Boom swing cylinder, removing Boom swing cylinder, installing Swing cylinder, renovation Stabilisers, adjusting wearpads Stabilisers, removal hydraulic cylinder Stabilisers, reconditioning hydraulic cylinder Stabilisers, installation hydraulic cylinder Stabiliser wear pads, replacing Boom, changing bushing Boom cylinder, removal Boom cylinder, installation Boom cylinder, renovation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm cylinder, renovation Extendible dipper arm cylinder, removal Extendible dipper arm cylinder, installation Extendible dipper arm cylinder, renovation Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder, renovation

Volvo Construction Equipment

149

150

Volvo Construction Equipment

12/12/2014

BL70B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-004 173-007 173-007 173-010 173-010 173-012 173-012 173-013 173-014 173-014 173-016 173-022 173-022 173-036 173-036 173-042 173-042

19 191-021 191-022 191-025

0.60 1.75 1.75 3.00 3.00 7.50 8.50 13.00 17.00 14.00 17.00 16.00 25.00 16.00 1.25 7.50 8.50 0.90 14.00 0.20 0.20 0.20

330101 - 340000 2326013 - 2330000 330101 - 340000 2326013 - 2330000 2326013 - 2330000 330101 - 340000 2326013 - 2330000 330101 - 340000 330101 - 340000 330101 - 340000 2326013 - 2330000 330101 - 340000 2326013 - 2330000 330101 - 340000 2326013 - 2330000 330101 - 340000 330101 - 340000 2326013 - 2330000

GENERAL Service position 1 Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed 330101 - 340000 ECU E-ECU, MID 128, changing pre-programmed ECU330101 - 340000

6.00 4.50 6.00 5.00 0.60 0.50 2.50 2.50

21 210-070 210-070 210-072 210-072 210-083 212-071 214-012 214-012

12/12/2014

Volvo Construction Equipment

2326013 - 2330000 330101 - 340000 2326013 - 2330000 330101 - 340000 330101 - 340000 330101 - 340000 330101 - 340000 2326013 - 2330000

151

BL70B Op.no.

time (h)

218-009

1.25

Engine mounts, replacing

2326013 - 2330000

0.40

LUBRICATING SYSTEM Lubrication oil pressure, checking

2326013 - 2330000

0.10 0.10 0.40 0.80 0.70 0.40 0.50 0.60 0.60 2.00 3.50 0.40 0.60

330101 - 340000 330101 - 340000 330101 - 340000 330101 - 340000

1.50 0.40 0.60 3.00 0.40 0.40 0.30 0.40 0.90 0.90

2326013 - 2330000 2326013 - 2330000 330101 - 340000 330101 - 340000 330101 - 340000 2326013 - 2330000 330101 - 340000 2326013 - 2330000 330101 - 340000 330101 - 340000

2.00 1.75 0.50 0.40 1.25 0.80 0.80 0.80 0.70 0.80 0.80 0.80

2326013 - 2330000 330101 - 340000 330101 - 340000 2326013 - 2330000 330101 - 340000 2326013 - 2330000 330101 - 340000 2326013 - 2330000 330101 - 340000 2326013 - 2330000 330101 - 340000 2326013 - 2330000

152

Notes

Volvo Construction Equipment

2326013 - 2330000 330101 - 340000 330101 - 340000 2326013 - 2330000 2326013 - 2330000 2326013 - 2330000 330101 - 340000

12/12/2014

BL70B Op.no.

time (h)

263-013

0.80

263-084 263-084 27 271-002 271-003 29 293-002

Notes

2.50 2.00

Fan belt and/or alternator belt, checking and adjusting tension Fan shroud, replacing Fan shroud, replacing

330101 - 340000 330101 - 340000 2326013 - 2330000

0.60 0.80

ENGINE CONTROL Throttle control cable, removal Throttle control cable, installation

2326013 - 2330000 2326013 - 2330000

2.00

Miscellaneous EGR cooler, pressure test

330101 - 340000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 302-130

0.50

GENERAL Loader lever, electrical measuring

0.30

BATTERY Batteries, replacing

31 311-002 36 366-064

2.00

366-066 367-052 367-056 367-056

1.50 0.80 0.60 0.50

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed 330101 - 340000 ECU V-ECU, MID 187, changing pre-programmed ECU330101 - 340000 V-ECU, replacing 2326013 - 2330000 I-ECU, replacing I-ECU, replacing

POWER TRANSMISSION

41 414-004 414-005

5.50 4.50

CLUTCH; TORQUE CONVERTER Torque converter, removal Torque converter, installation

0.70 0.40 5.50 5.00 4.50 4.50 0.90 1.00

42 421-025 421-025 421-070 421-070 421-072 421-072 421-090 421-090

12/12/2014

Volvo Construction Equipment

330101 - 340000 2326013 - 2330000 2326013 - 2330000 330101 - 340000 2326013 - 2330000 330101 - 340000

153

BL70B Op.no.

time (h)

421-098

2.00

421-101

2.00

Powershift Transmission (option), oil pressures, checking Hydraulic control valve, reconditioning

5.50 5.50 4.50 4.50 0.90 1.50 0.50

GEARBOX, Gearbox, removing Gearbox, removing Gearbox, installing Gearbox, installing 4WD control valve, reconditioning Transmission 4WD, oil pressures, checking T-ECU, replacing

0.80 0.60

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

1.75 2.00 2.00 1.75 2.00

FRONT AXLE; REAR AXLE Axle suspension, adjusting axial clearance Axle, removing Axle, installing Axle, removing Axle, installing

43 431-038 431-038 431-039 431-039 431-070 431-129 432-087 45 451-004 451-010 46 460-002 461-002 461-003 463-002 463-003

Notes

BRAKE

51 510-005 517-004

0.20 4.00

WHEEL BRAKE Service brakes, function check Brake disc, replacing both sides

0.80 0.20 1.25 1.25

HYDRAULIC BRAKE SYSTEM Service brake pressure, checking Brake system, bleeding Foot brake valve, removal Foot brake valve, installation

1.00 0.20 0.40

PARKING BRAKE Parking brake, replacing control cable Parking brake, function checking Parking brake cable, adjusting

52 520-003 520-037 525-005 525-006 55 550-001 550-023 550-024

STEERING

60 600-001

GENERAL Steering system, function check

154

0.70

Volvo Construction Equipment

2326013 - 2330000 330101 - 340000 2326013 - 2330000 330101 - 340000

12/12/2014

BL70B Op.no.

62 622-080 64 641-001 641-026 641-026 641-027 641-027 643-012 645-003 645-004 645-005 645-022 645-023 645-077

time (h)

1.75 0.40 0.70 0.80 0.70 0.70 0.30 0.60 0.50 1.25 1.00 1.75 0.40

Notes

2326013 - 2330000 330101 - 340000 2326013 - 2330000 330101 - 340000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002 716-004 716-005

0.60 1.25 0.60 1.00 0.30 0.30

FRAME Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Additional counterweight, removing Additional counterweight, installing

0.50 0.40 0.50 0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

77 771-002 771-003 771-004 771-005

2326013 - 2330000 330101 - 340000 2326013 - 2330000 330101 - 340000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-001 821-002 821-002

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, removing Engine hood, installing Engine hood, installing

12/12/2014

0.40 0.40 0.40 0.30

Volvo Construction Equipment

330101 - 340000 2326013 - 2330000 2326013 - 2330000 330101 - 340000

155

BL70B Op.no.

85 851-010 851-010 851-011 851-011 852-003 852-004 87 870-005 874-007

time (h)

Notes

0.70 0.70 0.60 0.60 0.40 0.30

CAB INTERIOR/UPHOLSTERY Front console, removing Front console, removing Front console, installing Front console, installing Operator's seat, removing Operator's seat, installing

0.40 0.40

AIR CONDITIONING UNIT Cab filter box, assembly Belt, replacing

2326013 - 2330000 330101 - 340000 330101 - 340000 2326013 - 2330000

330101 - 340000

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005 900-006 900-031

0.20 0.10 1.75

900-032

1.00

GENERAL Vacuum pump, connection Vacuum pump, disconnection V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 910-002 911-013 911-014 912-041 912-041 912-042 912-042 912-129 913-010 913-010 913-031 913-031 914-031 914-032 914-058 915-002 915-002 916-002

156

2.00 1.50 1.25 3.00 3.00 3.00 3.00 0.20 3.50 3.50 0.70 0.70 0.70 0.50 2.50 1.75 2.00 0.30

330101 - 340000 330101 - 340000

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic system, bleeding air Hydraulic oil cooler, removing 330101 - 340000 Hydraulic oil cooler, installing 330101 - 340000 Main valve block, removal Main valve block, removal Main valve block, installation Main valve block, installation Hydraulic cylinders, cleaning Hydraulic pump, replacing 330101 - 340000 Hydraulic pump, replacing 2326013 - 2330000 Flow regulation valve, changing 2326013 - 2330000 Flow regulation valve, changing 330101 - 340000 Servo pump, removal 2326013 - 2330000 Servo pump, installation 2326013 - 2330000 Servo valve, replacing Control lever, changing Control lever, changing Boom suspension accumulator, check and adjusting

Volvo Construction Equipment

12/12/2014

BL70B Op.no.

92 925-001 925-002 925-011 94 945-017 945-018 945-019 945-020 945-021 945-022 97 971-087 971-088 971-096 972-021 972-022 972-023 974-015 974-031 974-032 974-033 975-014 975-015 975-016 975-052 975-054 975-057 975-062 975-065 975-066

12/12/2014

time (h)

Notes

1.50 1.25 1.50

MECHANICAL EQUIPMENT/ATTACHMENT Multi-purpose bucket cylinder, replacing Multi-purpose bucket cylinder, reconditioning Bucket assembly, replacing

1.25 0.80 1.00 1.25 0.90 0.80

UNIT, LOAD HANDLING Lift cylinder, reconditioning Lift cylinder, removing Lift cylinder, installing Tilt cylinder, reconditioning Tilt cylinder, removing Tilt cylinder, installing

1.50 1.50 1.25 0.70 1.25 0.70 1.75 0.90 0.80 1.25 1.00 1.00 1.25 0.80 0.80 1.25 1.00 0.80 1.25

Volvo Construction Equipment

157

158

Volvo Construction Equipment

12/12/2014

BL71B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-004 173-007 173-007 173-010 173-010 173-012 173-012 173-012 173-013 173-014 173-014 173-016 173-022 173-022 173-036 173-036 173-042 173-042

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1000 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 100 hours Maintenance service, first 100 hours Maintenance service, first 1000 hours Maintenance service, first 1000 hours

19 191-021 191-022 191-025

0.60 1.75 1.75 3.00 3.00 7.50 8.50 13.00 17.00 13.00 14.00 17.00 16.00 25.00 16.00 1.25 7.50 8.50 0.90 14.00 0.20 0.20 0.20

430101 - 440000 1415047 - 1420000 430101 - 440000 1415047 - 1420000 1415047 - 1420000 430101 - 440000 1415372 - 1420000 430101 - 440000 1415047 - 1415371 430101 - 440000 430101 - 440000 1415047 - 1420000 430101 - 440000 1415047 - 1420000 430101 - 440000 1415047 - 1420000 430101 - 440000 430101 - 440000 1415047 - 1420000

GENERAL Service position 1 Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed 430101 - 440000 ECU E-ECU, MID 128, changing pre-programmed ECU430101 - 440000

6.00 4.50 6.00 5.00 0.60 0.50 2.50

ENGINE Engine, removing Engine, removing Engine, installing Engine, installing Engine protection plates, removing and installing Crankcase ventilation separator, replacing Valves, adjusting

21 210-070 210-070 210-072 210-072 210-083 212-071 214-012

12/12/2014

Volvo Construction Equipment

1415047 - 1420000 430101 - 440000 1415047 - 1420000 430101 - 440000 430101 - 440000 430101 - 440000 430101 - 440000

159

BL71B Op.no.

time (h)

214-012 218-009

2.50 1.25

Valves, adjusting Engine mounts, replacing

1415047 - 1420000 1415047 - 1420000

0.40

LUBRICATING SYSTEM Lubrication oil pressure, checking

1415047 - 1420000

0.10 0.10 0.40 0.80 0.70 0.40 0.50 0.60 0.60 2.00 3.50 0.40 0.60

430101 - 440000 430101 - 440000 430101 - 440000 430101 - 440000

1.50 0.40 0.60 3.00 0.40 0.40 0.40 0.30 0.90 0.90

1415047 - 1420000 1415047 - 1420000 430101 - 440000 430101 - 440000 430101 - 440000 1415047 - 1420000 1415047 - 1420000 430101 - 440000 430101 - 440000 430101 - 440000

2.00 1.75 0.50 0.40 1.25 0.80 0.80 0.80 0.70 0.80 0.80

1415047 - 1420000 430101 - 440000 430101 - 440000 1415047 - 1420000 430101 - 440000 1415047 - 1420000 430101 - 440000 1415047 - 1420000 430101 - 440000 1415047 - 1420000 430101 - 440000

160

Notes

Volvo Construction Equipment

1415047 - 1420000 430101 - 440000 430101 - 440000 1415047 - 1420000 1415047 - 1420000 1415047 - 1420000 430101 - 440000

12/12/2014

BL71B Op.no.

time (h)

263-012 263-013

0.80 0.80

263-084 263-084 27 271-002 271-003 29 293-002

Notes

2.50 2.00

Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan shroud, replacing Fan shroud, replacing

1415047 - 1420000 430101 - 440000 430101 - 440000 1415047 - 1420000

0.60 0.80

ENGINE CONTROL Throttle control cable, removal Throttle control cable, installation

1415047 - 1420000 1415047 - 1420000

2.00

Miscellaneous EGR cooler, pressure test

430101 - 440000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 302-130

0.50

GENERAL Loader lever, electrical measuring

0.30

BATTERY Batteries, replacing

31 311-002 36 366-064

2.00

366-066 367-052 367-056 367-056

1.50 0.80 0.60 0.50

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed 430101 - 440000 ECU V-ECU, MID 187, changing pre-programmed ECU430101 - 440000 V-ECU, replacing 1415047 - 1420000 I-ECU, replacing I-ECU, replacing

POWER TRANSMISSION

41 414-004 414-005

5.50 4.50

CLUTCH; TORQUE CONVERTER Torque converter, removal Torque converter, installation

0.70 0.40 5.50 5.00 4.50 4.50 0.90 1.00

42 421-025 421-025 421-070 421-070 421-072 421-072 421-090 421-090

12/12/2014

Volvo Construction Equipment

430101 - 440000 1415047 - 1420000 1415047 - 1420000 430101 - 440000 1415047 - 1420000 430101 - 440000

161

BL71B Op.no.

time (h)

421-098

2.00

421-098

2.00

421-098

2.00

421-101

2.00

Powershift Transmission (option), oil pressures, 1415047 - 1415371 checking Powershift Transmission (option), oil pressures, 1415372 - 1420000 checking Powershift Transmission (option), oil pressures, 430101 - 440000 checking Hydraulic control valve, reconditioning

5.50 5.50 4.50 4.50 0.90 1.50 1.50 1.50 0.50

GEARBOX, Gearbox, removing Gearbox, removing Gearbox, installing Gearbox, installing 4WD control valve, reconditioning Transmission 4WD, oil pressures, checking Transmission 4WD, oil pressures, checking Transmission 4WD, oil pressures, checking T-ECU, replacing

0.80 0.60

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

1.75 2.00 2.00 1.75 2.00

FRONT AXLE; REAR AXLE Axle suspension, adjusting axial clearance Axle, removing Axle, installing Axle, removing Axle, installing

43 431-038 431-038 431-039 431-039 431-070 431-129 431-129 431-129 432-087 45 451-004 451-010 46 460-002 461-002 461-003 463-002 463-003

Notes

BRAKE

51 510-005 517-004

0.20 4.00

WHEEL BRAKE Service brakes, function check Brake disc, replacing both sides

0.80 0.20 1.25 1.25

HYDRAULIC BRAKE SYSTEM Service brake pressure, checking Brake system, bleeding Foot brake valve, removal Foot brake valve, installation

1.00 0.20 0.20

PARKING BRAKE Parking brake, replacing control cable Parking brake, function checking Parking brake, function checking

52 520-003 520-037 525-005 525-006 55 550-001 550-023 550-023

162

Volvo Construction Equipment

1415047 - 1420000 430101 - 440000 1415047 - 1420000 430101 - 440000 1415047 - 1415371 1415372 - 1420000 430101 - 440000

1415047 - 1415371 1415372 - 1420000

12/12/2014

BL71B Op.no.

time (h)

550-023 550-024

0.20 0.40

Notes

Parking brake, function checking Parking brake cable, adjusting

STEERING

60 600-001

0.70

GENERAL Steering system, function check

1.75 1.75

STEERING AXLE Toe - in, checking and adjusting Toe - in, checking and adjusting

62 622-080 622-080 64 641-001 641-026 641-026 641-027 641-027 643-012 645-003 645-004 645-005 645-022 645-023 645-077

0.40 0.70 0.80 0.70 0.70 0.30 0.60 0.50 1.25 1.00 1.75 0.40

430101 - 440000

1415047 - 1420000 430101 - 440000 1415047 - 1420000 430101 - 440000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002 716-004 716-005

0.60 1.25 0.60 1.00 0.30 0.30

FRAME Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Additional counterweight, removing Additional counterweight, installing

0.50 0.40 0.50 0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

77 771-002 771-003 771-004 771-005

12/12/2014

Volvo Construction Equipment

1415047 - 1420000 430101 - 440000 1415047 - 1420000 430101 - 440000

163

BL71B Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-001 821-002 821-002

0.40 0.40 0.40 0.30

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, removing Engine hood, installing Engine hood, installing

0.70 0.70 0.60 0.60 0.40 0.30

CAB INTERIOR/UPHOLSTERY Front console, removing Front console, removing Front console, installing Front console, installing Operator's seat, removing Operator's seat, installing

0.40 0.40

AIR CONDITIONING UNIT Cab filter box, assembly Belt, replacing

85 851-010 851-010 851-011 851-011 852-003 852-004 87 870-005 874-007

430101 - 440000 1415047 - 1420000 1415047 - 1420000 430101 - 440000 1415047 - 1420000 430101 - 440000 430101 - 440000 1415047 - 1420000

430101 - 440000

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005 900-006 900-031

0.20 0.10 1.75

900-032

1.00

GENERAL Vacuum pump, connection Vacuum pump, disconnection V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 910-002 911-013 911-014 912-038 912-041 912-041 912-042 912-042 912-129 913-010 913-010

164

2.00 1.50 1.25 0.50 3.00 3.00 3.00 3.00 0.20 3.50 3.50

430101 - 440000 430101 - 440000

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic system, bleeding air Hydraulic oil cooler, removing 430101 - 440000 Hydraulic oil cooler, installing 430101 - 440000 Hose rupture valve, checking Main valve block, removal Main valve block, removal Main valve block, installation Main valve block, installation Hydraulic cylinders, cleaning Hydraulic pump, replacing 1415047 - 1420000 Hydraulic pump, replacing 430101 - 440000

Volvo Construction Equipment

12/12/2014

BL71B Op.no.

time (h)

913-031 913-031 914-031 914-032 914-058 915-002 915-002 916-002

0.70 0.70 0.70 0.50 2.50 1.75 2.00 0.30

92 925-001 925-002 925-011 94 945-017 945-018 945-019 945-020 945-021 945-022 97 971-087 971-088 971-096 972-013 972-021 972-022 972-023 972-090 974-015 974-031 974-032 974-033 974-084 975-014 975-015 975-016 975-052 975-054 975-057 975-062 975-065

12/12/2014

Notes

Flow regulation valve, changing Flow regulation valve, changing Servo pump, removal Servo pump, installation Servo valve, replacing Control lever, changing Control lever, changing Boom suspension accumulator, check and adjusting

1.50 1.25 1.50

MECHANICAL EQUIPMENT/ATTACHMENT Multi-purpose bucket cylinder, replacing Multi-purpose bucket cylinder, reconditioning Bucket assembly, replacing

1.25 0.80 1.00 1.25 0.90 0.80

UNIT, LOAD HANDLING Lift cylinder, reconditioning Lift cylinder, removing Lift cylinder, installing Tilt cylinder, reconditioning Tilt cylinder, removing Tilt cylinder, installing

1.50 1.50 1.25 0.30 1.25 1.25 1.25 0.50 1.75 0.90 0.80 1.25 0.40 1.00 1.00 1.25 0.80 0.80 1.25 1.00 0.80

UNIT, DIGGING Boom swing cylinder, removing Boom swing cylinder, installing Swing cylinder, renovation Stabilisers, adjusting wearpads Stabilisers, removal hydraulic cylinder Stabilisers, reconditioning hydraulic cylinder Stabilisers, installation hydraulic cylinder Stabiliser wear pads, replacing Boom, changing bushing Boom cylinder, removal Boom cylinder, installation Boom cylinder, renovation Boom lock cylinder, replacing Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm cylinder, renovation Extendible dipper arm cylinder, removal Extendible dipper arm cylinder, installation Extendible dipper arm cylinder, renovation Bucket cylinder, removal Bucket cylinder, installation

Volvo Construction Equipment

1415047 - 1420000 430101 - 440000 1415047 - 1420000 1415047 - 1420000

165

BL71B Op.no.

time (h)

975-066

1.25

166

Notes

Bucket cylinder, renovation

Volvo Construction Equipment

12/12/2014

DD100 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014

1.25 2.00 4.00 4.50 12.00 13.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

7.00 6.50 3.50

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.70 0.40 0.80 1.50

FUEL SYSTEM Fuel tank lid,cover plate gasket, replacing Fuel tank sight gauge, replacing Fuel tank lid, replacing Fuel lines, replacing

0.40 0.50 0.40 0.30 0.30 0.30 1.25 1.25 0.30 0.20

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Air cleaner, removing Air cleaner, installing Air cleaner vacuum indicator, replacing Pre-cleaner, replacing Charge air cooler, removing Charge air cooler, installing Charge air cooler pipe, removing Charge air cooler pipe, installing

1.25 1.00 1.25 1.00 1.25 1.25 1.25 2.50

COOLING SYSTEM Radiator, removing Radiator hose upper, replacing Radiator, installing Radiator hoses lower, replacing Expansion tank, replacing Cooling package, removing Cooling package, installing Fan belt and/or alternator belt, replacing

23 234-017 234-019 234-043 235-005 25 252-020 252-021 256-010 256-011 256-012 256-020 258-023 258-024 258-025 258-026 26 261-011 261-012 261-013 261-014 261-018 261-022 261-023 263-012

12/12/2014

Volvo Construction Equipment

167

DD100 Op.no.

time (h)

263-041 263-042

2.50 3.00

Notes

Cooling fan, replacing Fan shroud, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.50

BATTERY Batteries, replacing

0.30 0.40 0.30 0.40 0.30

LIGHTING Head lamp, replacing Licence plate lamp, replacing Tail lamp, replacing Tail lamp, replacing Work lamp, replacing

0.40 0.50 0.40 0.40 0.40 0.60 0.60 0.60 0.50 0.50 0.40 0.40 0.50 0.40 0.40 0.50 0.50 0.50 0.70 0.50 0.50 0.50 0.50 0.50 0.50 0.40

OTHER ELECTRICAL EQUIPMENT Horn, replacing Horn switch, replacing Rotating beacon, replacing Dual function alarm, replacing Back up alarm, replacing Switch, replacing Switch, replacing Switch, replacing Reverse alarm switch, replacing Emergency stop switch, replacing Ignition switch, replacing Ignition switch, replacing Indicator lamp High beam , replacing Relay (general), replacing Relay (general), replacing Relay (general), replacing Relay (general), replacing Relay (general), replacing Circuit backer, replacing Drum selection switch, replacing Turn signal switch, replacing Hazard light switch, replacing Diode, replacing Diode, replacing Diode, replacing Diode, replacing

35 352-009 353-050 353-051 353-051 356-050 36 362-002 362-016 362-041 362-052 362-053 364-004 364-004 364-004 364-011 364-013 364-014 364-014 364-015 364-050 364-050 364-050 364-050 364-050 364-063 364-065 364-066 364-067 366-094 366-094 366-094 366-094

168

Volvo Construction Equipment

12/12/2014

DD100 Op.no.

37 371-011 371-011 371-021 371-021 371-040 371-041 371-046 371-047 371-048 371-050 371-051 372-020 372-020 372-020 372-026 372-051 372-054 38 380-002 380-002 380-006 380-006 383-001 387-022 387-023 387-024 387-025 387-026 387-027 387-028 387-041 387-049 387-050

time (h)

9.00 11.00 2.50 1.75 0.80 0.90 0.40 1.00 1.50 3.50 1.75 0.40 0.50 0.40 0.40 0.40 0.50 0.50 0.50 4.00 4.00 0.60 0.60 0.60 0.60 0.50 0.50 0.50 0.50 0.60 0.60 0.60

Notes

CABLE; FUSE; RELAY Main wire harness, replacing Main wire harness, replacing Instrument wire harness, replacing Instrument wire harness, replacing Battery cable negative, replacing Battery cable +, replacing Seat switch wiring harness, replacing Water tank wiring harness, replacing FSR wiring harness, replacing Tail lamp harness, replacing Sensor wire harness, replacing Fuse (general), replacing Fuse (general), replacing Fuse (general), replacing Flasher relay, replacing Latching relay, replacing Auto vibration control relay, replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Water flow control, replacing Water flow control, replacing Vibration controller, replacing Vibration controller, replacing Hour meter, replacing Impact meter gauge, replacing Volt meter gauge, replacing Engine water temperature gauge, replacing Engine-stop indicator, replacing Check-engine indicator, replacing Seat belt indicator, replacing Turn signal light indicator (left and right), replacing Engine oil pressure gauge, replacing Speedometer, replacing VPM meter gauge, replacing

POWER TRANSMISSION

42 424-003 424-005 424-021

TRANSMISSION, HYDRAULIC CONTROL Propulsion control cable, replacing Neutral safety switch, replacing Control group assembly, replacing

12/12/2014

1.50 0.40 1.50

Volvo Construction Equipment

169

DD100 Op.no.

43 431-031 431-038 431-039 44 441-061 442-068 442-080 442-082 442-083 442-164 442-165 442-166

time (h)

15.00 7.00 7.50 0.80 0.80 0.50 1.75 1.75 1.75 2.50 2.50

Notes

GEARBOX, Pump gearbox coupling assembly, replacing Gearbox, removing Gearbox, installing HYDROSTATIC DRIVE Thermal bypass valve, replacing Loop flushing valve, replacing Drum drive motor speed sensor, replacing Propulsion pump, removing Propulsion pump, installing Propulsion pump coupling, installing Vibration pump coupling, removing Vibration pump coupling, installing

BRAKE

52 525-014

0.60

HYDRAULIC BRAKE SYSTEM Brake solenoid valve, replacing

0.40

PARKING BRAKE Parking brake pressure switch, replacing

55 551-012

STEERING

64 641-001 641-026 641-027 645-004 645-005 645-016 645-017 645-022 645-023 645-054

STEERING Steering wheel, replacing Steering column, removing Steering column, installing Steering cylinder, removing Steering cylinder, installing Steering pump, removing Steering pump, installing Steering valve, removal Steering valve, installation Steering cylinder, replacing bearings

0.30 0.40 0.50 0.30 0.50 0.90 0.80 0.50 0.70 0.80

50001 - 50322

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-040

FRAME Hydraulic oil level gauge, replacing

170

1.25

Volvo Construction Equipment

12/12/2014

DD100 Op.no.

time (h)

711-041 711-042

0.70 0.30

77 777-003 777-004 777-005 777-006 777-007 777-008 777-014 777-015 777-018 777-021 777-025 777-026 777-073 777-081 777-081 777-082 777-083 777-084 777-085

2.50 3.00 0.40 0.50 4.00 4.50 8.00 10.00 6.50 2.00 3.00 3.50 8.00 1.00 0.90 2.50 3.50 1.75 2.50

Notes

Hydraulic tank lid, cover plate gasket, replacing Hydraulic tank breather cap, replacing WHEELS; TRACKS; TYRE; HUB; DRUM Vibration pump, removing Vibration pump, installing Vibration motor, removing Vibration motor, installing Eccentric weight, removing Eccentric weight, installing Carrier bearings, replacing Eccentric weight, overhaul Drum drive motor, replacing Smooth drum scrapers, replacing Carrier, removing Carrier, installing Carrier V-ring seal, replacing Drum shock mount (single), replacing Drum shock mount (single), replacing Drum assembly (front), removing Drum assembly (front), installing Drum assembly (rear), removing Drum assembly (rear), installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-010

1.50

CAB, NAKED; CANOPY Operator's platform mounts, replacing

0.60 0.60 0.60 0.60 0.50 0.60

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood hinge, replacing Engine hood, changing gas spring Hand rail, removing Hand rail, installing

0.60 0.70

DOORS; HATCH; COVER PLATE, (all) Deck plate, removing Deck plate, installing

0.30 0.30

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-001 821-002 821-029 821-031 827-003 827-004 83 837-001 837-002 85 852-003 852-004

12/12/2014

Volvo Construction Equipment

171

DD100 Op.no.

86 867-002 867-003 88 881-003 881-003 881-005 881-008 884-001

time (h)

Notes

0.80 1.25

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

2.50 2.50 2.00 4.50 0.40

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (left) Instrument panel, replacing (right) Instrument console bearing, replacing Seat safety belt, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 911-036 911-037

1.50 1.50 1.75 1.50

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing

0.30 0.50 0.30 0.50 0.40 0.50 0.50 0.40 0.50 0.50 0.80 0.50 0.60 0.50 0.50 2.50 2.50

FUNCTION FOR ROAD CONSTRUCTION Water system assembly, removing Water system assembly, removing Water system assembly, installing Water system assembly, installing Water tank, removing Water tank, installing Water pump, removing Water pump, removing Water pump, installing Water pump, installing Water spray system components, replacing Water strainer, replacing Ball valve, replacing Water level indicator, replacing Water tank mounting straps, replacing Drum drive, removing Drum drive, installing

98 985-001 985-001 985-002 985-002 985-003 985-004 985-007 985-007 985-008 985-008 985-016 985-017 985-018 985-019 985-020 988-087 988-088

172

Volvo Construction Equipment

50001 - 50488 50489 - 99999 50001 - 50488 50489 - 99999

12/12/2014

DD110B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-014 173-019 173-022

1.00 2.50 4.50 7.00 12.00 0.30 2.00

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-092

0.40

210-093

0.60

212-071 214-012

0.50 1.25

22 221-022 23 230-001 233-001 233-001 233-008 237-002 237-034 237-035 237-124 25 252-021 254-001 254-022

12/12/2014

0.50

0.40 0.30 0.30 1.50 4.00 0.80 0.90 0.50 0.60 1.50 1.00

ENGINE Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (crank shaft), replacing Crankcase ventilation separator, replacing Valves, adjusting LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Fuel system, bleeding Fuel pump, replacing Injectors, replacing all Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing High pressure fuel system, pressure relief INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed

Volvo Construction Equipment

173

DD110B Op.no.

time (h)

254-023

1.25

254-031 254-033 254-038 254-039 254-043 254-044 254-046 254-048 254-050 254-051 254-055 255-009 255-071

0.80 1.50 1.50 1.50 0.50 0.30 0.30 0.30 0.90 2.50 1.50 0.40 1.50

ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing DPF inlet temperature sensor, replacing DPF outlet temperature sensor, replacing Spark plug control unit, replacing Glow plug, replacing Spark plug, replacing Spark plug cable, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing DPF bracket, replacing Waste gate, testing Turbocharger, replacing

1.75 1.25

COOLING SYSTEM Coolant pump, replacing Thermostat, replacing

2.00 2.50 2.50

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR Actuator, replacing

26 262-002 262-098 29 293-001 293-004 293-008

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.50 1.00

36 366-064

1.25

366-066

0.80

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

POWER TRANSMISSION

42 424-004

0.60

TRANSMISSION, HYDRAULIC CONTROL Propulsion control lever, replacing

3.50

HYDROSTATIC DRIVE Propulsion pump, removing

44 442-082

174

Volvo Construction Equipment

12/12/2014

DD110B Op.no.

time (h)

442-083 442-153 442-154 442-159

3.50 0.30 0.40 0.30

Notes

Propulsion pump, installing Propulsion pump charge pressure, checking Propulsion pump system pressure, checking Propel, calibrating

BRAKE

55 550-023

PARKING BRAKE Parking brake, function checking

0.20

STEERING

64 645-006 645-016 645-017 645-018 645-082

STEERING Steering cylinder, replacing Steering pump, removing Steering pump, installing Steering pressure, checking Steering valve, replacing

0.70 1.50 1.25 0.30 1.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-001 777-002 777-003 777-003 777-004 777-004 777-005 777-006 777-007 777-008 777-013 777-014 777-015 777-018 777-025 777-026 777-086 777-087

WHEELS; TRACKS; TYRE; HUB; DRUM Drum, removing Drum, installing Vibration pump, removing Vibration pump, removing Vibration pump, installing Vibration pump, installing Vibration motor, removing Vibration motor, installing Eccentric weight, removing Eccentric weight, installing Eccentric weight bearings, replacing Carrier bearings, replacing Eccentric weight, overhaul Drum drive motor, replacing Carrier, removing Carrier, installing Vibration pump charge pressure, checking Vibration system pressure, checking

12/12/2014

2.00 2.00 1.50 3.00 2.50 1.25 0.50 0.40 4.50 4.50 11.00 6.50 9.50 6.00 3.00 3.00 0.30 0.50

Volvo Construction Equipment

175

DD110B Op.no.

time (h)

777-089

0.40

777-090

0.50

777-091

0.70

777-093 777-094

2.50 2.50

Notes

Vibration pump charge pressure relief valve, adjusting Vibration pump charge pressure relief valve, replacing Vibration pump SCR (system check/relief) valve, replacing Drum drive assembly, removing Drum drive assembly, installing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 985-003 985-004

FUNCTION FOR ROAD CONSTRUCTION Water tank, removing Water tank, installing

176

0.80 0.60

Volvo Construction Equipment

12/12/2014

DD120 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-004 173-010 173-012 173-078 173-089 173-451 173-457

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Engine, air cleaner maintenance Drum carrier, changing oil Hydraulic oil, changing Coolant, changing

1.50 0.50 0.50 1.50 3.50 0.20 0.70 1.25 0.70

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

3.00 4.00 1.25

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.30 0.30 1.25

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel line, water separator, check and drain

1.25 0.40 0.40 0.60 0.70 0.30 0.40 0.20 0.20

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Air cleaner, removing Air cleaner, installing Charge air cooler, removing Charge air cooler, installing Charge air cooler pipe, removing Charge air cooler pipe, installing

5.00 0.70 3.50

COOLING SYSTEM Radiator, replacing Fan belt and/or alternator belt, replacing Cooling fan, replacing

23 233-001 233-014 235-002 25 252-020 256-003 256-004 256-010 256-011 258-023 258-024 258-025 258-026 26 261-008 263-012 263-041

12/12/2014

Volvo Construction Equipment

177

DD120 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

1.25

BATTERY Batteries, replacing

1.50 1.75

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

2.50 1.25

STARTING SYSTEM Starter motor, replacing Starter switch (engine start switch), replacing

0.30 0.60

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Electric and hydraulic control unit, replacing

1.75

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

32 321-003 321-004 33 331-018 334-011 36 362-003 366-071 38 386-011

POWER TRANSMISSION

42 421-088

4.00

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing

1.25 1.25 4.50 3.50 3.00 3.00 2.50 0.50 0.30 2.50

HYDROSTATIC DRIVE Hydrostatic controller, removing Hydrostatic controller, installing Drive motor, removing Hydrostatic pump, removing Hydrostatic pump, installing Pump coupling, removing Pump coupling, installing Loop flushing valve, replacing Drum drive motor speed sensor, replacing Vibration speed sensor, replacing

44 440-021 440-022 441-035 442-021 442-022 442-045 442-046 442-068 442-080 442-090

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

178

1.25

Volvo Construction Equipment

12/12/2014

DD120 Op.no.

time (h)

Notes

STEERING

64 641-021 645-006 645-010 645-031 645-035

STEERING Adjustable steering column, replacing Steering cylinder, replacing Hydraulic pump, replacing Steering control unit, removing Steering control unit, installing

4.50 2.00 4.00 3.00 3.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-001 777-002 777-003 777-004 777-007 777-008 777-009 777-010 777-011 777-012 777-013 777-014 777-015 777-021

WHEELS; TRACKS; TYRE; HUB; DRUM Drum, removing Drum, installing Vibration pump, removing Vibration pump, installing Eccentric weight, removing Eccentric weight, installing Drum shock mount, replacing Eccentric shaft coupling, replacing Torque hub, removing Torque hub, installing Eccentric weight bearings, replacing Carrier bearings, replacing Eccentric weight, overhaul Smooth drum scrapers, replacing

4.00 4.50 1.50 1.50 4.50 8.00 2.00 13.00 3.50 6.50 10.00 13.00 13.00 1.25

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-010

3.00

CAB, NAKED; CANOPY Operator's platform mounts, replacing

2.50 2.50 0.50 1.50 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, changing gas spring Hand rail, removing Hand rail, installing

0.90

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

82 821-001 821-002 821-031 827-003 827-004 85 852-003

12/12/2014

Volvo Construction Equipment

179

DD120 Op.no.

time (h)

852-004

1.00

Operator's seat, installing

1.25 1.50

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

86 867-002 867-003 88 884-001

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-003 911-013 911-014 911-040

0.70 0.60 0.70 0.40

911-051

0.20

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil filter, replacing Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing

2.50 2.50 1.25 1.25

FUNCTION FOR ROAD CONSTRUCTION Water tank, removing Water tank, installing Water pump, removing Water pump, installing

98 985-003 985-004 985-007 985-008

180

Volvo Construction Equipment

12/12/2014

DD120B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-014 173-019 173-022

0.90 2.00 4.50 6.00 10.00 0.30 2.00

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-092

0.40

210-093

0.60

212-071 214-012

0.50 1.25

22 221-022 23 230-001 233-001 233-001 233-008 237-002 237-034 237-035 237-124 25 252-021 254-001 254-022

12/12/2014

0.50

0.40 0.30 0.30 1.50 4.00 0.80 0.90 0.50 0.60 1.50 1.00

Volvo Construction Equipment

181

DD120B Op.no.

time (h)

254-023

1.25

254-031 254-033 254-038 254-039 254-043 254-044 254-046 254-048 254-050 254-051 254-055 255-009 255-071

0.80 1.50 1.50 1.50 0.50 0.30 0.30 0.30 0.90 2.50 1.50 0.40 1.50

1.75 1.25

COOLING SYSTEM Coolant pump, replacing Thermostat, replacing

2.00 2.50 2.50

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR Actuator, replacing

26 262-002 262-098 29 293-001 293-004 293-008

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.50 1.00

36 366-064

1.25

366-066

0.80

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

POWER TRANSMISSION

42 424-004

0.60

TRANSMISSION, HYDRAULIC CONTROL Propulsion control lever, replacing

3.00

HYDROSTATIC DRIVE Propulsion pump, removing

44 442-082

182

Volvo Construction Equipment

12/12/2014

DD120B Op.no.

time (h)

442-083 442-153 442-154 442-159

2.50 0.30 0.40 0.30

Notes

Propulsion pump, installing Propulsion pump charge pressure, checking Propulsion pump system pressure, checking Propel, calibrating

BRAKE

55 550-023

PARKING BRAKE Parking brake, function checking

0.20

STEERING

64 645-006 645-016 645-017 645-018 645-082

STEERING Steering cylinder, replacing Steering pump, removing Steering pump, installing Steering pressure, checking Steering valve, replacing

0.70 0.60 0.60 0.30 1.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-001 777-002 777-003 777-004 777-005 777-006 777-007 777-008 777-013 777-014 777-015 777-018 777-025 777-026 777-086 777-087 777-089

WHEELS; TRACKS; TYRE; HUB; DRUM Drum, removing Drum, installing Vibration pump, removing Vibration pump, installing Vibration motor, removing Vibration motor, installing Eccentric weight, removing Eccentric weight, installing Eccentric weight bearings, replacing Carrier bearings, replacing Eccentric weight, overhaul Drum drive motor, replacing Carrier, removing Carrier, installing Vibration pump charge pressure, checking Vibration system pressure, checking Vibration pump charge pressure relief valve, adjusting

12/12/2014

2.00 2.00 1.25 1.00 0.50 0.40 4.50 4.50 11.00 6.50 9.50 6.00 3.00 3.00 0.30 0.50 0.40

Volvo Construction Equipment

183

DD120B Op.no.

time (h)

777-090

0.60

777-091

0.80

777-093 777-094

2.50 2.50

Notes

Vibration pump charge pressure relief valve, replacing Vibration pump SCR (system check/relief) valve, replacing Drum drive assembly, removing Drum drive assembly, installing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 985-003 985-004

FUNCTION FOR ROAD CONSTRUCTION Water tank, removing Water tank, installing

184

0.80 0.60

Volvo Construction Equipment

12/12/2014

DD140 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-004 173-010 173-012 173-078 173-089 173-451 173-457

1.50 0.50 0.50 1.50 3.50 0.20 0.70 1.25 0.70

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

3.00 4.00 1.25

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.30 0.30 1.25

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel line, water separator, check and drain

1.25 0.40 0.40 0.60 0.70 0.30 0.40 0.20 0.20

5.00 0.70 3.50

COOLING SYSTEM Radiator, replacing Fan belt and/or alternator belt, replacing Cooling fan, replacing

23 233-001 233-014 235-002 25 252-020 256-003 256-004 256-010 256-011 258-023 258-024 258-025 258-026 26 261-008 263-012 263-041

12/12/2014

Volvo Construction Equipment

185

DD140 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

1.25

BATTERY Batteries, replacing

1.50 1.75

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

2.50 1.25

STARTING SYSTEM Starter motor, replacing Starter switch (engine start switch), replacing

0.30 0.60

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Electric and hydraulic control unit, replacing

1.75

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

32 321-003 321-004 33 331-018 334-011 36 362-003 366-071 38 386-011

POWER TRANSMISSION

42 421-088

4.00

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing

1.25 1.25 4.50 3.50 3.00 3.00 2.50 0.50 0.30 2.50

44 440-021 440-022 441-035 442-021 442-022 442-045 442-046 442-068 442-080 442-090

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

186

1.25

Volvo Construction Equipment

12/12/2014

DD140 Op.no.

time (h)

Notes

STEERING

64 641-021 645-006 645-010 645-031 645-035

STEERING Adjustable steering column, replacing Steering cylinder, replacing Hydraulic pump, replacing Steering control unit, removing Steering control unit, installing

4.50 2.00 4.00 3.00 3.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-001 777-002 777-003 777-004 777-007 777-008 777-009 777-010 777-011 777-012 777-013 777-014 777-015 777-021

4.00 4.50 1.50 1.50 4.50 8.00 2.00 13.00 3.50 6.50 10.00 13.00 13.00 1.25

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-010

3.00

CAB, NAKED; CANOPY Operator's platform mounts, replacing

2.50 2.50 0.50 1.50 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, changing gas spring Hand rail, removing Hand rail, installing

0.90

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

82 821-001 821-002 821-031 827-003 827-004 85 852-003

12/12/2014

Volvo Construction Equipment

187

DD140 Op.no.

time (h)

852-004

1.00

Operator's seat, installing

1.25 1.50

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

86 867-002 867-003 88 884-001

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-003 911-013 911-014 911-040

0.70 0.60 0.70 0.40

911-051

0.20

2.50 2.50 1.25 1.25

FUNCTION FOR ROAD CONSTRUCTION Water tank, removing Water tank, installing Water pump, removing Water pump, installing

98 985-003 985-004 985-007 985-008

188

Volvo Construction Equipment

12/12/2014

DD140B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-014 173-019 173-022

0.90 2.00 4.50 6.00 10.00 0.30 2.00

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-092

0.40

210-093

0.60

212-071 214-012

0.50 1.25

22 221-022 23 230-001 233-001 233-001 233-008 237-002 237-034 237-035 237-124 25 252-021 254-001 254-022

12/12/2014

0.50

0.40 0.30 0.30 1.50 4.00 0.80 0.90 0.50 0.60 1.50 1.00

Volvo Construction Equipment

189

DD140B Op.no.

time (h)

254-023

1.25

254-031 254-033 254-038 254-039 254-043 254-044 254-046 254-048 254-050 254-051 254-055 255-009 255-071

0.80 1.50 1.50 1.50 0.50 0.30 0.30 0.30 0.90 2.50 1.50 0.40 1.50

1.75 1.25

COOLING SYSTEM Coolant pump, replacing Thermostat, replacing

2.00 2.50 2.50

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR Actuator, replacing

26 262-002 262-098 29 293-001 293-004 293-008

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.50 1.00

36 366-064

1.25

366-066

0.80

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

POWER TRANSMISSION

42 424-004

0.60

TRANSMISSION, HYDRAULIC CONTROL Propulsion control lever, replacing

3.00

HYDROSTATIC DRIVE Propulsion pump, removing

44 442-082

190

Volvo Construction Equipment

12/12/2014

DD140B Op.no.

time (h)

442-083 442-153 442-154

2.50 0.30 0.40

Notes

Propulsion pump, installing Propulsion pump charge pressure, checking Propulsion pump system pressure, checking

BRAKE

55 550-023

PARKING BRAKE Parking brake, function checking

0.20

STEERING

64 645-006 645-016 645-017 645-018 645-082 645-112

STEERING Steering cylinder, replacing Steering pump, removing Steering pump, installing Steering pressure, checking Steering valve, replacing Steering actuation valve, replacing

0.70 0.60 0.60 0.30 1.50 2.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-001 777-002 777-003 777-004 777-005 777-006 777-007 777-008 777-013 777-014 777-015 777-018 777-025 777-026 777-086 777-087 777-089

12/12/2014

2.00 2.00 1.25 1.00 0.50 0.40 4.50 4.50 11.00 6.50 9.50 6.00 3.00 3.00 0.30 0.50 0.60

Volvo Construction Equipment

191

DD140B Op.no.

time (h)

777-090

0.80

777-091

1.00

777-093 777-094

2.50 2.50

Notes

Vibration pump charge pressure relief valve, replacing Vibration pump SCR (system check/relief) valve, replacing Drum drive assembly, removing Drum drive assembly, installing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 985-003 985-004

FUNCTION FOR ROAD CONSTRUCTION Water tank, removing Water tank, installing

192

0.80 0.60

Volvo Construction Equipment

12/12/2014

DD25B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-010 173-012 173-013 173-014 173-022 173-313

1.50 1.50 3.00 4.00 5.00 6.50 0.90 0.20

SERVICE Maintenance service, every 10 hours Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 6000 hours Hydraulic pressure, checking

0.20

GENERAL Service position

19 191-020

ENGINE WITH MOUNTING AND EQUIPMENT

21 214-012 218-009

ENGINE Valves, adjusting Engine mounts, replacing

22 221-022 23 233-001 233-011 233-012 237-002 237-030 237-032 237-126 25 254-044 26 261-011 261-013 262-002 262-098

12/12/2014

0.70 1.00 0.40

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

0.20 0.40 0.20 1.00 4.00 3.50 1.00

FUEL SYSTEM Fuel system, bleeding Fuel pump, removing Fuel pump, installing Injectors, replacing all High pressure fuel pump, checking High pressure fuel pump, replacing Fuel injector, testing

0.40

INLET SYSTEM; EXHAUST SYSTEM Glow plug, replacing

1.25 1.50 3.00 0.60

COOLING SYSTEM Radiator, removing Radiator, installing Coolant pump, replacing Thermostat, replacing

Volvo Construction Equipment

193

DD25B Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

32 321-003 321-004

0.60 0.30

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.50

LIGHTING Lamp bulb, replacing

0.50

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing

0.40 0.20

CABLE; FUSE; RELAY Battery disconnector, removal Battery disconnector, installation

35 352-001 36 362-003 37 371-044 371-045

POWER TRANSMISSION

44 441-035 441-036 442-160 442-161 442-162

HYDROSTATIC DRIVE Drive motor, removing Drive motor, installing Travel lever throttle cable, removing Travel lever throttle cable, installing Travel lever throttle cable, adjusting

0.90 1.50 1.00 1.25 0.60

BRAKE

55 550-026 550-027

PARKING BRAKE Parking brake, activate manually Parking brake, deactivate manually

0.30 0.30

STEERING

64 645-004 645-005 645-016 645-017

STEERING Steering cylinder, removing Steering cylinder, installing Steering pump, removing Steering pump, installing

194

1.00 1.25 0.60 0.80

Volvo Construction Equipment

12/12/2014

DD25B Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 740-001 740-002

2.00 2.50

FRAME LINK Articulation hinge, disassembly Articulation hinge, assembly

1.00 1.25 0.60 0.80 0.60 0.80 0.50 0.40 0.30 0.50 0.90 5.00 5.50 1.50 1.75 1.25 1.50 3.50 3.50 2.50 4.50

WHEELS; TRACKS; TYRE; HUB; DRUM Drum, removing Drum, installing Vibration pump, removing Vibration pump, installing Vibration motor, removing Vibration motor, installing Scraper strip, replacing Scraper set, removing Scraper set, installing Offset drum, adjusting Drum drive, installing Eccentric shaft, removing Eccentric shaft, installing Travel bearings, removing Travel bearings, installing Drum rubber cushions, replacing Drum rubber cushions, replacing Eccentric shaft bearings, removing Eccentric shaft bearings, removing Eccentric shaft bearings, installing Eccentric shaft bearings, installing

77 777-001 777-002 777-003 777-004 777-005 777-006 777-034 777-035 777-036 777-039 777-041 777-042 777-043 777-044 777-045 777-078 777-078 777-079 777-079 777-080 777-080

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002

0.40 0.30

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.40 0.30

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

0.20 0.20

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

85 852-003 852-004 86 867-002 867-003

12/12/2014

Volvo Construction Equipment

195

DD25B Op.no.

88 884-001

time (h)

0.60

Notes

INTERIOR EQUIPMENT Seat safety belt, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-036 911-037

0.90 1.00

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, removing Hydraulic oil tank, installing

0.60 0.60

FUNCTION FOR ROAD CONSTRUCTION Water pump, removing Water pump, installing

98 985-007 985-008

196

Volvo Construction Equipment

12/12/2014

EC140D L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-016 173-018 173-019 173-022 173-022 173-040 173-079 173-101 173-401 173-412 173-451 173-649

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

0.80 1.50 2.50 4.00 6.00 10.00 7.50 11.00 0.30 3.00 0.70 1.50 0.60 0.40 0.50 0.20 1.00 0.20

210001 - 210588

210589 - 230000 210001 - 210588

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

5.00 5.50 3.00 1.50

ENGINE Engine, removing Engine, removing Valves, adjusting Oil level sensor, changing

21 210-070 210-070 214-012 217-005 22 221-022 23 230-001 233-001 233-004 234-041 234-042

12/12/2014

0.80

0.50 0.30 0.60 0.50 0.50

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure Fuel filling pump, removing Fuel filling pump, installing

Volvo Construction Equipment

197

EC140D L Op.no.

time (h)

237-124

0.70

25 252-021 254-001 254-022

0.90 2.00 0.90

254-023

0.80

254-031 254-046 254-047 255-071 256-001 256-003 256-004 256-006 258-002

0.90 0.30 0.40 2.50 0.30 0.20 0.20 1.00 4.50

26 260-001 261-002 261-004 261-008 261-016 261-018 262-098 263-012 263-022

0.70 0.10 0.60 5.00 0.60 0.80 1.00 1.25 1.25

Notes

High pressure fuel system, pressure relief INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Spark plug, replacing Spark plug, checking Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hoses all, replacing Expansion tank, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 1.00 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

31 311-001 311-002 311-006 32 321-075

198

Volvo Construction Equipment

12/12/2014

EC140D L Op.no.

33 331-018 331-021 331-081 334-002 35 356-056

time (h)

Notes

1.25 0.30 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-014 366-064

0.30 0.30 0.50 1.25 0.90 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

0.80 3.50 0.50

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing Electrical distribution box, circuit board replacing

37 371-043 371-090 372-002 38 383-001 386-006 386-007 386-011 386-017 386-038 386-088 39 393-001 393-021 395-021 395-031 398-001 398-002

12/12/2014

0.30 1.50 0.60 0.30 0.50 0.60 0.90

0.50 0.60 0.70 0.40 0.60 0.90

Volvo Construction Equipment

199

EC140D L Op.no.

time (h)

398-002 398-003

1.00 1.50

398-003

1.50

398-004

0.50

Notes

W-ECU, MID142, changing pre-programmed ECU210001 - 210035 W-ECU, MID142, changing non-programmed 210036 - 240000 ECU W-ECU, MID142, changing non-programmed 210001 - 210035 ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-117 431-127

4.50 2.50 4.00 3.00 6.50 1.25 5.00

3.00 0.90 1.50 1.50 0.40 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 49 492-021 492-031 492-031 492-032 492-032 492-091

11.00 3.00 3.00 9.00 9.00 0.40

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

210286 - 240000 210001 - 210285 210001 - 210285 210286 - 240000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001

FRAME Superstructure, removing Superstructure, installing Counterweight, removing

200

3.50 4.50 0.70

Volvo Construction Equipment

12/12/2014

EC140D L Op.no.

time (h)

716-002

0.90

Counterweight, fitting

3.00 3.50 1.25 1.75 9.50 1.00 1.50 3.00 0.90 3.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-071 775-081

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002

1.75 1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

5.00 0.70 1.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091 87 870-001 870-010 870-011

12/12/2014

Volvo Construction Equipment

201

EC140D L Op.no.

time (h)

872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

0.50 3.00 0.80 0.70 1.75 1.75 1.75 3.00 3.00 0.30

874-094 874-095 874-096

0.60 0.60 0.60

Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-033

1.75 4.00 0.40 0.40 2.50

911-038 911-040

2.50 0.40

911-051 912-001 912-067 912-073 912-160 913-007 913-010 913-029 914-041

0.20 8.50 0.90 0.70 0.90 0.30 5.50 0.50 0.80

914-051 914-060

0.30 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing

202

Volvo Construction Equipment

12/12/2014

EC140D L Op.no.

time (h)

914-081 914-084 914-091 916-096

1.75 1.75 1.50 0.80

Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

0.80 1.00 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Bucket assembly, installation

92 924-005 924-006 925-013 97 974-010 974-013 974-014 974-021 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

12.00 4.50 5.50 3.00 1.50 1.25 3.50 3.50 1.25 1.25 3.00 3.00 1.25 1.50 1.50 3.00 1.50 1.25 1.25 8.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073

2.00 1.25 1.25 3.00 3.00

12/12/2014

Notes

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

203

204

Volvo Construction Equipment

12/12/2014

EC140D LM Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-016 173-018 173-019 173-022 173-022 173-040 173-079 173-101 173-401 173-412 173-451 173-649

0.80 1.50 2.50 4.00 6.00 10.00 7.50 11.00 0.30 3.00 0.70 1.50 0.60 0.40 0.50 0.20 1.00 0.20

210001 - 210588

210589 - 230000 210001 - 210588

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

5.00 5.50 3.00 1.50

ENGINE Engine, removing Engine, removing Valves, adjusting Oil level sensor, changing

21 210-070 210-070 214-012 217-005 22 221-022 23 230-001 233-001 233-004 234-041 234-042

12/12/2014

0.80

0.50 0.30 0.60 0.50 0.50

Volvo Construction Equipment

205

EC140D LM Op.no.

time (h)

237-124

0.70

25 252-021 254-001 254-022

0.90 2.00 0.90

254-023

0.80

254-031 254-046 254-047 255-071 256-001 256-003 256-004 256-006 258-002

0.90 0.30 0.40 2.50 0.30 0.20 0.20 1.00 4.50

26 260-001 261-002 261-004 261-008 261-016 261-018 262-098 263-012 263-022

0.70 0.10 0.60 5.00 0.60 0.80 1.00 1.25 1.25

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 1.00 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

31 311-001 311-002 311-006 32 321-075

206

Volvo Construction Equipment

12/12/2014

EC140D LM Op.no.

33 331-018 331-021 331-081 334-002 35 356-056

time (h)

Notes

1.25 0.30 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-014 366-064

0.30 0.30 0.50 1.25 0.90 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

0.80 3.50 0.50

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing Electrical distribution box, circuit board replacing

37 371-043 371-090 372-002 38 383-001 386-006 386-007 386-011 386-017 386-038 386-088 39 393-001 393-021 395-021 395-031 398-001 398-002

12/12/2014

0.30 1.50 0.60 0.30 0.50 0.60 0.90

0.50 0.60 0.70 0.40 0.60 0.90

Volvo Construction Equipment

207

EC140D LM Op.no.

time (h)

398-002 398-003

1.00 1.50

398-003

1.50

398-004

0.50

Notes

W-ECU, MID142, changing pre-programmed ECU210035 - 240000 W-ECU, MID142, changing non-programmed 210036 - 240000 ECU W-ECU, MID142, changing non-programmed 210035 - 240000 ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-117 431-127

4.50 2.50 4.00 3.00 6.50 1.75 1.25 6.50

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

3.00 0.90 1.50 1.50 0.40 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 49 492-021 492-031 492-031 492-032 492-032 492-091

11.00 3.00 3.00 9.00 9.00 0.40

210286 - 240000 210001 - 210285 210001 - 210285 210286 - 240000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002

FRAME Superstructure, removing Superstructure, installing

208

3.50 4.50

Volvo Construction Equipment

12/12/2014

EC140D LM Op.no.

time (h)

716-001 716-002

0.70 0.90

Counterweight, removing Counterweight, fitting

3.00 3.50 1.25 1.75 9.50 1.00 1.50 3.00 0.90 3.00

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-071 775-081

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002

1.75 1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

5.00 0.70

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing ECC, MID 146, changing pre-programmed ECU

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091 87 870-001 870-010

12/12/2014

Volvo Construction Equipment

209

EC140D LM Op.no.

time (h)

870-011 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

1.00 0.50 3.00 0.80 0.70 1.75 1.75 1.75 3.00 3.00 0.30

874-094 874-095 874-096

0.60 0.60 0.60

ECC, MID 146, changing non-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-033

1.75 4.00 0.40 0.40 2.50

911-038 911-040

2.50 0.40

911-051 912-001 912-067 912-073 912-160 913-007 913-010 913-029 914-041

0.20 8.50 0.90 0.70 0.90 0.30 5.50 0.50 0.80

914-051

0.30

210

Volvo Construction Equipment

12/12/2014

EC140D LM Op.no.

time (h)

914-060 914-081 914-084 914-091 916-096

0.80 1.75 1.75 1.50 0.80

Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

0.80 1.00 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Bucket assembly, installation

12.00 4.50 5.50 3.00 1.50 1.25 3.50 3.50 1.25 1.25 3.00 3.00 1.25 1.50 1.50 3.00 1.50 1.25 1.25 8.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073

2.00 1.25 1.25 3.00 3.00

12/12/2014

Notes

Volvo Construction Equipment

211

212

Volvo Construction Equipment

12/12/2014

EC15C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-093

19 191-021 191-022 191-025

2.00 7.50 0.90 1.50 2.50 3.50 7.50 5.00 8.00 11.00 0.30 0.10 0.10 0.10

GENERAL Service position 1 Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 211-002 211-079 214-012 214-036 214-037 214-038

2.50 3.50 3.50 6.00 3.00 2.50 1.25 0.60 0.60

ENGINE Compression test Engine, removing Engine, installing Cylinder head, replacing gasket Cylinder head, removing Valves, adjusting Valve covers, fitting new gasket Valve cover, removing Valve cover, installing

0.20 0.20 0.30 1.25 3.00 1.50

FUEL SYSTEM Fuel pump, removing Fuel pump, installing Idling speed, checking and adjusting Injection timing, checking Injection pump, removing Injectors, replacing all

0.50 0.60

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing

23 233-011 233-012 236-001 236-030 236-070 237-002 25 252-017 252-018

12/12/2014

Volvo Construction Equipment

213

EC15C Op.no.

time (h)

256-010 256-011

0.20 0.20

Air cleaner, removing Air cleaner, installing

1.00 0.80 0.80 0.90 0.20 0.10 2.50 1.25 0.80 0.20

COOLING SYSTEM Radiator, removing Radiator hose upper, replacing Radiator, installing Radiator hoses lower, replacing Expansion tank, removing Expansion tank, installing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension

26 261-011 261-012 261-013 261-014 261-020 261-021 262-002 262-098 263-012 263-013 27 272-020 272-021 272-024 273-021

0.30 0.40 0.20 0.30

Notes

ENGINE CONTROL Throttle control cable, removing Throttle control cable, installing Throttle controls, setting Stop magnet, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-005

0.40 0.60

BATTERY Batteries, replacing Battery condition, check

0.30 0.30

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.30 0.40 0.80 0.60

STARTING SYSTEM Starter motor, removing Starter motor, installing Glow plug, removal Glow plug, installation

0.20

LIGHTING Lamp bulb, replacing

0.30 0.30 0.60

OTHER ELECTRICAL EQUIPMENT Horn, replacing Travel alarm, replacing Windscreen wiper front, replacing motor

32 321-003 321-004 33 331-016 331-017 333-002 333-003 35 352-001 36 362-002 362-051 363-002

214

Volvo Construction Equipment

12/12/2014

EC15C Op.no.

time (h)

367-056 367-057

0.40 0.40

I-ECU, replacing A-ECU (anti theft), replacing

0.60

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

37 372-002

Notes

POWER TRANSMISSION

44 441-030 441-031 441-034 441-113 441-114 443-034 443-035

1.50 2.00 3.00 1.25 1.50 2.00 2.00

HYDROSTATIC DRIVE Swing motor, removing Swing motor, installing Swing motor removed, overhaul Track motor, removing Track motor, installing Centre passage, removing Centre passage, installing

3.50 4.50

MISCELLANEOUS Swing ring, removing Swing ring, installing

49 492-023 492-024

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-009 775-010 775-022 775-023 775-041 775-042 775-062 775-063 775-092 775-093

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, removing Front idler, installing Sprocket, removal Sprocket, installation Rubber track, removing Rubber track, installing Bottom roller, removing Bottom roller, installing Chain guide, removing Chain guide, installing

0.30 0.50 0.40 0.70 0.30 0.40 0.30 0.30 0.30 0.30

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

12/12/2014

0.90 0.90

Volvo Construction Equipment

215

EC15C Op.no.

time (h)

810-004 810-005 810-005

2.50 3.00 3.00

Cab platform, removal Cab platform, installation Cab platform, installation

0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.60 0.70

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-005 85 852-003 852-004

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 911-036 911-037 912-088 912-089 912-091 912-092 912-117 912-150 912-174 912-175 912-176 913-006 913-023 913-024 913-031 914-047 914-048 914-057 914-064 914-065 914-104 914-105 915-004 915-005 915-005

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Main Control Valve - Disassembly Main Control Valve - Assembly Main control valve, removal Main control valve, installation LS-pressure relief valve, replacing Working pressure, checking and adjusting Flushing valve, replacing Secondary pressure limiting valve, replacing Anti-cavitation check valve, replacing LS (load sense) pressure, checking Pump, removal Pump, installation Flow regulation valve, changing Servo accumulator, removal Servo accumulator, installation Servo pressure, check Servo valve, removal Servo valve, installation Travel valve (pedal), removing Travel valve (pedal), installing Control lever, removal Control lever, installation Control lever, installation

216

0.40 0.50 1.25 1.50 2.00 2.00 3.00 2.50 0.70 0.60 0.40 0.30 0.30 0.40 0.50 0.80 0.40 0.40 0.50 0.40 0.40 0.60 0.70 0.90 0.40 0.60 0.60

Volvo Construction Equipment

12/12/2014

EC15C Op.no.

97 974-013 974-014 974-031 974-032 975-011 975-012 975-014 975-015 975-062 975-065

12/12/2014

time (h)

1.25 1.75 0.40 0.60 0.70 0.90 0.50 0.60 0.50 0.60

Notes

UNIT, DIGGING Boom, removal Boom, installation Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Bucket cylinder, removal Bucket cylinder, installation

Volvo Construction Equipment

217

218

Volvo Construction Equipment

12/12/2014

EC160D L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-016

0.80 1.50 2.00 4.00 6.00 10.00 8.00

173-018 173-019 173-022

10.00 0.30 3.00

Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours

173-022

0.70

Maintenance service, every 6000 hours

173-040 173-079 173-101 173-401 173-412 173-451 173-649

1.75 0.70 0.40 0.50 0.20 1.00 0.20

Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

210001 - 220000 220001 - 220453

210001 - 220000 220001 - 220453 210001 - 220000 220001 - 220453

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

5.50 3.00 1.50

ENGINE Engine, removing Valves, adjusting Oil level sensor, changing

21 210-070 214-012 217-005 22 221-022 23 230-001 233-001 233-004

12/12/2014

0.80

0.50 0.30 0.60

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure

Volvo Construction Equipment

219

EC160D L Op.no.

time (h)

234-041 234-042 237-124

0.50 0.50 0.70

25 252-021 254-001 254-022

0.90 2.00 0.90

254-023

0.80

254-031 254-046 254-047 255-071 256-001 256-003 256-004 256-006 258-002

0.90 0.30 0.40 2.50 0.20 0.10 0.10 1.00 4.50

26 260-001 261-002 261-004 261-008 261-016 261-018 262-098 263-012 263-022

0.70 0.10 0.60 5.00 0.60 0.80 0.70 1.00 1.00

Notes

Fuel filling pump, removing Fuel filling pump, installing High pressure fuel system, pressure relief INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Spark plug, replacing Spark plug, checking Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hoses all, replacing Expansion tank, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 1.00 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

31 311-001 311-002 311-006

220

Volvo Construction Equipment

12/12/2014

EC160D L Op.no.

32 321-075 33 331-018 331-021 331-081 334-002 35 356-056

time (h)

Notes

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

1.25 0.30 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-014 366-064

0.30 0.30 0.50 1.25 0.90 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

0.80 3.50 0.50

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing Electrical distribution box, circuit board replacing

37 371-043 371-090 372-002 38 383-001 386-006 386-007 386-011 386-017 386-038 386-088 39 393-001 393-021 395-021

12/12/2014

0.30 1.50 0.60 0.30 0.50 0.60 0.90

0.50 0.60 0.70

Volvo Construction Equipment

221

EC160D L Op.no.

time (h)

395-031 398-001 398-002 398-002 398-003

0.40 0.60 1.00 0.90 1.50

398-003

1.50

398-004

0.50

Notes

Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU W-ECU, MID142, changing non-programmed ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-031 431-053 431-117 431-127

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox, replacing cover Track unit, replacing

5.50 3.00 6.50 1.25 6.50

44 441-021 441-022 441-024 441-025 441-112 443-037 443-038 443-039

2.50 0.70 1.50 1.25 0.70 5.50 7.00 1.00

443-040

1.50

49 492-021 492-031 492-032 492-091

11.00 3.00 9.00 0.40

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Track motor relief valve, replacing Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002

FRAME Superstructure, removing Superstructure, installing

222

3.50 4.50

Volvo Construction Equipment

12/12/2014

EC160D L Op.no.

time (h)

716-001 716-002

0.70 0.90

Counterweight, removing Counterweight, fitting

3.00 3.50 1.25 1.75 9.50 1.00 1.50 3.00 0.90 3.00

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-071 775-081

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002

1.75 1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

5.00 0.70

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing ECC, MID 146, changing pre-programmed ECU

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091 87 870-001 870-010

12/12/2014

Volvo Construction Equipment

223

EC160D L Op.no.

time (h)

870-011 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

1.00 3.00 0.80 0.70 1.75 1.75 1.75 3.00 3.00 0.30

874-094 874-095 874-096

0.60 0.60 0.60

ECC, MID 146, changing non-programmed ECU Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-015 911-024 911-033

1.75 0.50 0.30 1.75

911-038 911-040

2.50 0.40

911-051 912-001 912-067 912-071 912-073 913-007 913-010 913-029 914-041

0.20 8.00 0.50 0.80 0.80 0.30 4.50 0.50 0.80

914-051 914-060 914-081

0.30 0.70 1.75

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing

224

Volvo Construction Equipment

12/12/2014

EC160D L Op.no.

time (h)

914-084 914-091 916-096

1.75 1.00 0.80

Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

0.80 1.00 1.25 0.60 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

92 924-005 924-006 925-011 925-012 925-013 97 974-010 974-013 974-014 974-021 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-061 975-062 975-065

12/12/2014

12.00 4.50 4.00 3.00 1.50 1.25 3.50 3.50 1.50 1.50 3.00 3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.00 2.50 1.25 1.50

Notes

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation

Volvo Construction Equipment

225

226

Volvo Construction Equipment

12/12/2014

EC160D NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-016

0.80 1.50 2.00 4.00 6.00 10.00 8.00

173-018 173-019 173-022 173-022 173-040 173-079 173-101 173-401 173-412 173-451 173-649

10.00 0.30 3.00 0.70 1.75 0.70 0.40 0.50 0.20 1.00 0.20

Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

220001 - 220453 210001 - 220000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

5.50 3.00 1.50

ENGINE Engine, removing Valves, adjusting Oil level sensor, changing

21 210-070 214-012 217-005 22 221-022 23 230-001 233-001 233-004 234-041 234-042

12/12/2014

0.80

0.50 0.30 0.60 0.50 0.50

Volvo Construction Equipment

227

EC160D NL Op.no.

time (h)

237-124

0.70

25 252-021 254-001 254-022

0.90 2.00 0.90

254-023

0.80

254-031 254-046 254-047 255-071 256-001 256-003 256-004 256-006 258-002

0.90 0.30 0.40 2.50 0.20 0.10 0.10 1.00 4.50

26 260-001 261-002 261-004 261-008 261-016 261-018 262-098 263-012 263-022

0.70 0.10 0.60 5.00 0.60 0.80 0.70 1.00 1.00

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 1.00 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

31 311-001 311-002 311-006 32 321-075

228

Volvo Construction Equipment

12/12/2014

EC160D NL Op.no.

33 331-018 331-021 331-081 334-002 35 356-056

time (h)

Notes

1.25 0.30 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-014 366-064

0.30 0.30 0.50 1.25 0.90 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

0.80 3.50 0.50

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing Electrical distribution box, circuit board replacing

37 371-043 371-090 372-002 38 383-001 386-006 386-007 386-011 386-017 386-038 386-088 39 393-001 393-021 395-021 395-031 398-001 398-002

12/12/2014

0.30 1.50 0.60 0.30 0.50 0.60 0.90

0.50 0.60 0.70 0.40 0.60 1.00

Volvo Construction Equipment

229

EC160D NL Op.no.

time (h)

398-002 398-003

0.90 1.50

398-003

1.50

398-004

0.50

Notes

W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU W-ECU, MID142, changing non-programmed ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-031 431-053 431-117 431-127

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox, replacing cover Track unit, replacing

5.50 3.00 6.50 1.25 6.50

44 441-021 441-022 441-024 441-025 441-112 443-037 443-038 443-039

2.50 0.70 1.50 1.25 0.70 5.50 7.00 1.00

443-040

1.50

49 492-021 492-031 492-032 492-091

11.00 3.00 9.00 0.40

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

230

3.50 4.50 0.70 0.90

Volvo Construction Equipment

12/12/2014

EC160D NL Op.no.

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-071 775-081

time (h)

3.00 3.50 1.25 1.75 9.50 1.00 1.50 3.00 0.90 3.00

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002

1.75 1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

5.00 0.70 1.00 3.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Heater core, replacing

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091 87 870-001 870-010 870-011 873-004

12/12/2014

Volvo Construction Equipment

231

EC160D NL Op.no.

time (h)

873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

0.80 0.70 1.75 1.75 1.75 3.00 3.00 0.30

874-094 874-095 874-096

0.60 0.60 0.60

Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-015 911-024 911-033

1.75 0.50 0.30 1.75

911-038 911-040

2.50 0.40

911-051 912-001 912-067 912-071 912-073 913-007 913-010 913-029 914-041

0.20 8.00 0.50 0.80 0.80 0.30 4.50 0.50 0.80

914-051 914-060 914-081 914-084 914-091

0.30 0.70 1.75 1.75 1.00

232

Volvo Construction Equipment

12/12/2014

EC160D NL Op.no.

time (h)

916-096

0.80

Hammer and shear pedal valve (RCV), replacing

0.80 1.00 1.25 0.60 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

12/12/2014

12.00 4.50 4.00 3.00 1.50 1.25 3.50 3.50 1.50 1.50 3.00 3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.00 2.50 1.25 1.50

Notes

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation

Volvo Construction Equipment

233

234

Volvo Construction Equipment

12/12/2014

EC17C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-093

19 191-021 191-022 191-025

2.00 7.50 0.90 1.50 2.50 3.50 7.50 5.00 8.00 11.00 0.30 0.10 0.10 0.10

GENERAL Service position 1 Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 211-002 211-079 214-012 214-036 214-037 214-038

2.50 3.50 3.50 6.00 3.00 2.50 1.25 0.60 0.60

0.20 0.20 0.30 1.25 3.00 1.50

FUEL SYSTEM Fuel pump, removing Fuel pump, installing Idling speed, checking and adjusting Injection timing, checking Injection pump, removing Injectors, replacing all

0.50 0.60

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing

23 233-011 233-012 236-001 236-030 236-070 237-002 25 252-017 252-018

12/12/2014

Volvo Construction Equipment

235

EC17C Op.no.

time (h)

256-010 256-011

0.20 0.20

Air cleaner, removing Air cleaner, installing

1.00 0.80 0.80 0.90 0.20 0.10 2.50 1.25 0.80 0.20

26 261-011 261-012 261-013 261-014 261-020 261-021 262-002 262-098 263-012 263-013 27 272-020 272-021 272-024 273-021

0.30 0.40 0.20 0.30

Notes

ENGINE CONTROL Throttle control cable, removing Throttle control cable, installing Throttle controls, setting Stop magnet, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-005

0.40 0.60

BATTERY Batteries, replacing Battery condition, check

0.30 0.30

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.30 0.40 0.80 0.60

STARTING SYSTEM Starter motor, removing Starter motor, installing Glow plug, removal Glow plug, installation

0.20

LIGHTING Lamp bulb, replacing

0.30 0.30 0.60

OTHER ELECTRICAL EQUIPMENT Horn, replacing Travel alarm, replacing Windscreen wiper front, replacing motor

32 321-003 321-004 33 331-016 331-017 333-002 333-003 35 352-001 36 362-002 362-051 363-002

236

Volvo Construction Equipment

12/12/2014

EC17C Op.no.

time (h)

367-056 367-057

0.40 0.40

I-ECU, replacing A-ECU (anti theft), replacing

0.60

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

37 372-002

Notes

POWER TRANSMISSION

44 441-014 441-030 441-031 441-034 441-113 441-114 443-034 443-035

3.50 1.50 2.00 3.00 1.25 1.50 2.00 2.00

HYDROSTATIC DRIVE Travel motor removed, overhaul Swing motor, removing Swing motor, installing Swing motor removed, overhaul Track motor, removing Track motor, installing Centre passage, removing Centre passage, installing

3.50 4.50

MISCELLANEOUS Swing ring, removing Swing ring, installing

49 492-023 492-024

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-009 775-010 775-022 775-023 775-041 775-042 775-062 775-063 775-092 775-093

0.30 0.50 0.40 0.70 0.30 0.40 0.30 0.30 0.30 0.30

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

CAB, NAKED; CANOPY Cab, removing

12/12/2014

0.90

Volvo Construction Equipment

237

EC17C Op.no.

time (h)

810-002 810-004 810-005

0.90 2.50 3.00

Cab, installing Cab platform, removal Cab platform, installation

0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.60 0.70

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-005 85 852-003 852-004

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-034

GENERAL H-ECU (hydraulic), replacing pre-programmed ECU

91 911-013 911-014 911-036 911-037 912-088 912-089 912-091 912-092 912-117 912-150 912-174 912-175 912-176 913-006 913-023 913-024 913-031 914-047 914-048 914-055 914-064 914-065 914-104 914-105 915-004

238

0.30

0.40 0.50 1.25 1.50 2.00 2.00 3.00 2.50 0.70 0.60 0.40 0.30 0.30 0.40 0.50 0.80 0.40 0.40 0.50 0.70 0.40 0.60 0.70 0.90 0.40

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Main Control Valve - Disassembly Main Control Valve - Assembly Main control valve, removal Main control valve, installation LS-pressure relief valve, replacing Working pressure, checking and adjusting Flushing valve, replacing Secondary pressure limiting valve, replacing Anti-cavitation check valve, replacing LS (load sense) pressure, checking Pump, removal Pump, installation Flow regulation valve, changing Servo accumulator, removal Servo accumulator, installation Servo pressure, checking and adjusting Servo valve, removal Servo valve, installation Travel valve (pedal), removing Travel valve (pedal), installing Control lever, removal

Volvo Construction Equipment

12/12/2014

EC17C Op.no.

time (h)

915-005 915-005

0.60 0.60

Control lever, installation Control lever, installation

1.25 1.75 0.40 0.60 0.70 0.90 0.50 0.60 0.50 0.60

97 974-013 974-014 974-031 974-032 975-011 975-012 975-014 975-015 975-062 975-065

12/12/2014

Notes

Volvo Construction Equipment

239

240

Volvo Construction Equipment

12/12/2014

EC180D L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-016 173-018 173-019 173-022 173-022 173-040 173-079 173-101 173-401 173-412 173-451 173-649

0.80 1.50 2.00 4.00 6.00 10.00 8.00 10.00 0.30 3.00 0.70 1.75 0.70 0.40 0.50 0.20 1.00 0.20

220001 - 220091

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

5.50 3.00 1.50

ENGINE Engine, removing Valves, adjusting Oil level sensor, changing

21 210-070 214-012 217-005 22 221-022 23 230-001 233-001 233-004 234-041 234-042 237-124

12/12/2014

0.80

0.50 0.30 0.60 0.50 0.50 0.70

Volvo Construction Equipment

241

EC180D L Op.no.

time (h)

25 252-021 254-001 254-022

0.90 2.00 0.90

254-023

0.80

254-031 254-046 254-047 255-071 256-001 256-003 256-004 256-006 258-002

0.90 0.30 0.40 2.50 0.20 0.10 0.10 1.00 4.50

26 260-001 261-002 261-004 261-008 261-016 261-018 262-098 263-012 263-022

0.70 0.10 0.60 5.00 0.60 0.80 0.70 1.00 1.00

Notes

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Spark plug, replacing Spark plug, checking Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hoses all, replacing Expansion tank, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 1.00 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

31 311-001 311-002 311-006 32 321-075

242

Volvo Construction Equipment

12/12/2014

EC180D L Op.no.

33 331-018 331-021 331-081 334-002 35 356-056

time (h)

Notes

1.25 0.30 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-014 366-064

0.30 0.30 0.50 1.25 0.90 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

0.80 3.50 0.50

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing Electrical distribution box, circuit board replacing

37 371-043 371-090 372-002 38 383-001 386-006 386-007 386-011 386-017 386-038 386-088 39 393-001 393-021 395-021 395-031 398-002 398-002

12/12/2014

0.30 1.50 0.60 0.30 0.50 0.60 0.90

0.50 0.60 0.70 0.40 1.00 0.90

Volvo Construction Equipment

243

EC180D L Op.no.

time (h)

398-003

1.50

398-003

1.50

398-004

0.50

Notes

W-ECU, MID142, changing non-programmed ECU W-ECU, MID142, changing non-programmed ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-031 431-053 431-117 431-127

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox, replacing cover Track unit, replacing

5.50 3.00 6.50 1.25 6.50

44 441-021 441-022 441-024 441-025 441-112 443-037 443-038 443-039

2.50 0.70 1.50 1.25 0.70 5.50 7.00 1.00

443-040

1.50

49 492-021 492-031 492-032 492-091

11.00 3.00 9.00 0.40

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

244

3.50 4.50 0.70 0.90

Volvo Construction Equipment

12/12/2014

EC180D L Op.no.

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-071 775-081

time (h)

3.00 3.50 1.25 1.75 9.50 1.00 1.50 3.00 0.90 3.00

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002

1.75 1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

5.00 0.70 1.00 3.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Heater core, replacing

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091 87 870-001 870-010 870-011 873-004

12/12/2014

Volvo Construction Equipment

245

EC180D L Op.no.

time (h)

873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

0.80 0.70 1.75 1.75 1.75 3.00 3.00 0.30

874-094 874-095 874-096

0.60 0.60 0.60

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-015 911-024 911-033

1.75 0.50 0.30 1.75

911-038 911-040

2.50 0.40

911-051 912-001 912-067 912-071 912-073 913-007 913-010 913-029 914-041

0.20 8.00 0.50 0.80 0.80 0.30 4.50 0.50 0.80

914-051 914-060 914-081 914-084 914-091

0.30 0.70 1.75 1.75 1.00

246

Volvo Construction Equipment

12/12/2014

EC180D L Op.no.

time (h)

916-096

0.80

Hammer and shear pedal valve (RCV), replacing

0.80 1.00 1.25 0.60 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

12/12/2014

12.00 4.50 4.00 3.00 1.50 1.25 3.50 3.50 1.50 1.50 3.00 3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.00 2.50 1.25 1.50

Notes

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation

Volvo Construction Equipment

247

248

Volvo Construction Equipment

12/12/2014

EC18C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-093

19 191-021 191-022 191-025

2.00 7.50 0.90 1.50 2.50 3.50 7.50 5.00 8.00 11.00 0.30 0.10 0.10 0.10

GENERAL Service position 1 Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 211-002 211-079 214-012 214-036 214-037 214-038

2.50 3.50 3.50 6.00 3.00 2.50 1.25 0.60 0.60

0.20 0.20 0.30 1.25 3.00 1.50

FUEL SYSTEM Fuel pump, removing Fuel pump, installing Idling speed, checking and adjusting Injection timing, checking Injection pump, removing Injectors, replacing all

0.50 0.60

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing

23 233-011 233-012 236-001 236-030 236-070 237-002 25 252-017 252-018

12/12/2014

Volvo Construction Equipment

249

EC18C Op.no.

time (h)

256-010 256-011

0.20 0.20

Air cleaner, removing Air cleaner, installing

1.00 0.80 0.80 0.90 0.20 0.10 2.50 1.25 0.80 0.20

26 261-011 261-012 261-013 261-014 261-020 261-021 262-002 262-098 263-012 263-013 27 272-020 272-021 272-024 273-021

0.30 0.40 0.20 0.30

Notes

ENGINE CONTROL Throttle control cable, removing Throttle control cable, installing Throttle controls, setting Stop magnet, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-005

0.40 0.60

BATTERY Batteries, replacing Battery condition, check

0.30 0.30

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.30 0.40 0.80 0.60

STARTING SYSTEM Starter motor, removing Starter motor, installing Glow plug, removal Glow plug, installation

0.20

LIGHTING Lamp bulb, replacing

0.30 0.30 0.60

OTHER ELECTRICAL EQUIPMENT Horn, replacing Travel alarm, replacing Windscreen wiper front, replacing motor

32 321-003 321-004 33 331-016 331-017 333-002 333-003 35 352-001 36 362-002 362-051 363-002

250

Volvo Construction Equipment

12/12/2014

EC18C Op.no.

time (h)

367-056 367-057

0.40 0.40

I-ECU, replacing A-ECU (anti theft), replacing

0.60

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

37 372-002

Notes

POWER TRANSMISSION

44 441-014 441-030 441-031 441-034 441-113 441-114 443-034 443-035

3.50 1.50 2.00 3.00 1.25 1.50 2.00 2.00

3.50 4.50

MISCELLANEOUS Swing ring, removing Swing ring, installing

49 492-023 492-024

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-009 775-010 775-022 775-023 775-041 775-042 775-062 775-063 775-092 775-093

0.30 0.50 0.40 0.70 0.30 0.40 0.30 0.30 0.30 0.30

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

CAB, NAKED; CANOPY Cab, removing

12/12/2014

0.90

Volvo Construction Equipment

251

EC18C Op.no.

time (h)

810-002 810-004 810-005

0.90 2.50 3.00

Cab, installing Cab platform, removal Cab platform, installation

0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.60 0.70

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-005 85 852-003 852-004

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-034

GENERAL H-ECU (hydraulic), replacing pre-programmed ECU

91 911-013 911-014 911-036 911-037 912-088 912-089 912-091 912-092 912-117 912-150 912-174 912-175 912-176 913-006 913-023 913-024 913-031 913-064 914-047 914-048 914-055 914-064 914-065 914-104 914-105

252

0.30

0.40 0.50 1.25 1.50 2.00 2.00 3.00 2.50 0.70 0.60 0.40 0.30 0.30 0.40 0.70 0.80 0.40 0.90 0.40 0.50 0.70 0.40 0.60 0.70 0.90

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Main Control Valve - Disassembly Main Control Valve - Assembly Main control valve, removal Main control valve, installation LS-pressure relief valve, replacing Working pressure, checking and adjusting Flushing valve, replacing Secondary pressure limiting valve, replacing Anti-cavitation check valve, replacing LS (load sense) pressure, checking Pump, removal Pump, installation Flow regulation valve, changing Hydraulic pump, power control checking Servo accumulator, removal Servo accumulator, installation Servo pressure, checking and adjusting Servo valve, removal Servo valve, installation Travel valve (pedal), removing Travel valve (pedal), installing

Volvo Construction Equipment

12/12/2014

EC18C Op.no.

time (h)

915-004 915-005 915-005

0.40 0.60 0.60

Control lever, removal Control lever, installation Control lever, installation

1.25 1.75 0.40 0.60 0.70 0.90 0.50 0.60 0.50 0.60

97 974-013 974-014 974-031 974-032 975-011 975-012 975-014 975-015 975-062 975-065

12/12/2014

Notes

Volvo Construction Equipment

253

254

Volvo Construction Equipment

12/12/2014

EC20C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-093

19 191-021 191-022 191-025

2.00 7.50 0.90 1.50 2.50 3.50 7.50 5.00 8.00 11.00 0.30 0.10 0.10 0.10

GENERAL Service position 1 Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 211-002 211-079 214-012 214-036 214-037 214-038

2.50 3.50 3.50 6.00 3.00 2.50 1.25 0.60 0.60

0.20 0.20 0.30 1.25 3.00 1.50

FUEL SYSTEM Fuel pump, removing Fuel pump, installing Idling speed, checking and adjusting Injection timing, checking Injection pump, removing Injectors, replacing all

0.50 0.60

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing

23 233-011 233-012 236-001 236-030 236-070 237-002 25 252-017 252-018

12/12/2014

Volvo Construction Equipment

255

EC20C Op.no.

time (h)

256-010 256-011

0.20 0.20

Air cleaner, removing Air cleaner, installing

1.00 0.80 0.80 0.90 0.20 0.10 2.50 1.25 0.80 0.20

26 261-011 261-012 261-013 261-014 261-020 261-021 262-002 262-098 263-012 263-013 27 272-020 272-021 272-024 273-021

0.30 0.40 0.20 0.30

Notes

ENGINE CONTROL Throttle control cable, removing Throttle control cable, installing Throttle controls, setting Stop magnet, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-005

0.40 0.60

BATTERY Batteries, replacing Battery condition, check

0.30 0.30

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.30 0.40 0.80 0.60

STARTING SYSTEM Starter motor, removing Starter motor, installing Glow plug, removal Glow plug, installation

0.20

LIGHTING Lamp bulb, replacing

0.30 0.30 0.60

OTHER ELECTRICAL EQUIPMENT Horn, replacing Travel alarm, replacing Windscreen wiper front, replacing motor

32 321-003 321-004 33 331-016 331-017 333-002 333-003 35 352-001 36 362-002 362-051 363-002

256

Volvo Construction Equipment

12/12/2014

EC20C Op.no.

time (h)

367-056 367-057

0.40 0.40

I-ECU, replacing A-ECU (anti theft), replacing

0.60

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

37 372-002

Notes

POWER TRANSMISSION

44 441-014 441-030 441-031 441-034 441-113 441-114 443-034 443-035

3.50 1.50 2.00 3.00 1.25 1.50 2.00 2.00

3.50 4.50

MISCELLANEOUS Swing ring, removing Swing ring, installing

49 492-023 492-024

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-009 775-010 775-022 775-023 775-041 775-042 775-062 775-063 775-092 775-093

0.30 0.50 0.40 0.70 0.30 0.40 0.30 0.30 0.30 0.30

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

CAB, NAKED; CANOPY Cab, removing

12/12/2014

0.90

Volvo Construction Equipment

257

EC20C Op.no.

time (h)

810-002 810-004 810-005

0.90 2.50 3.00

Cab, installing Cab platform, removal Cab platform, installation

0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.60 0.70

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-005 85 852-003 852-004

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-034

GENERAL H-ECU (hydraulic), replacing pre-programmed ECU

258

0.30

0.40 0.50 1.25 1.50 2.00 2.00 3.00 2.50 0.70 0.60 0.40 0.30 0.30 0.40 0.70 0.80 0.40 0.90 0.40 0.50 0.70 0.40 0.60 0.70 0.90

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Main Control Valve - Disassembly Main Control Valve - Assembly Main control valve, removal Main control valve, installation LS-pressure relief valve, replacing Working pressure, checking and adjusting Flushing valve, replacing Secondary pressure limiting valve, replacing Anti-cavitation check valve, replacing LS (load sense) pressure, checking Pump, removal Pump, installation Flow regulation valve, changing Hydraulic pump, power control checking Servo accumulator, removal Servo accumulator, installation Servo pressure, checking and adjusting Servo valve, removal Servo valve, installation Travel valve (pedal), removing Travel valve (pedal), installing

Volvo Construction Equipment

12/12/2014

EC20C Op.no.

time (h)

915-004 915-005 915-005 916-060

0.40 0.60 0.60 0.30

Control lever, removal Control lever, installation Control lever, installation Calibration of X1 hydraulic with flow control

1.75 2.00 0.50 0.60 0.70 0.90 0.50 0.60 0.50 0.60

97 974-013 974-014 974-031 974-032 975-011 975-012 975-014 975-015 975-062 975-065

12/12/2014

Notes

Volvo Construction Equipment

259

260

Volvo Construction Equipment

12/12/2014

EC220D L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004

0.80 1.50

SERVICE Maintenance service, daily Maintenance service, every 50 hours

173-004

1.50

Maintenance service, every 50 hours

173-007

2.00

Maintenance service, every 250 hours

173-007

2.00

Maintenance service, every 250 hours

173-010

4.00

Maintenance service, every 500 hours

173-010

4.50

Maintenance service, every 500 hours

173-012

6.00

Maintenance service, every 1000 hours

173-012

6.00

Maintenance service, every 1000 hours

173-014

11.00

Maintenance service, every 2000 hours

173-014

11.00

Maintenance service, every 2000 hours

173-016

8.00

Maintenance service, every 3000 hours

173-018

11.00

Maintenance service, every 4000 hours

173-018

11.00

Maintenance service, every 4000 hours

173-019

0.30

Maintenance service, every 4500 hours

12/12/2014

Volvo Construction Equipment

230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 210539 220001 - 220848 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 261

EC220D L Op.no.

time (h)

Notes

173-022

0.70

Maintenance service, every 6000 hours

173-022

0.70

Maintenance service, every 6000 hours

173-022

0.70

Maintenance service, every 6000 hours

173-040 173-079 173-101 173-401

1.75 1.50 0.40 0.60

Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing

173-401

0.60

Engine oil and filter, changing

173-412 173-451 173-649

0.20 1.25 0.20

Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

210540 - 220000 220849 - 230000 210001 - 210539 220001 - 220848 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000

230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU

200-068

1.50

200-070

1.00

200-070

1.00

230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 E-ECU, MID 128, changing non-programmed 210001 - 220000 ECU 220001 - 230000 E-ECU, MID 128, changing pre-programmed ECU210001 - 220000 220001 - 230000 E-ECU, MID 128, changing pre-programmed ECU230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000

21 210-070

5.00

ENGINE Engine, removing

210-070

5.50

Engine, removing

262

Volvo Construction Equipment

230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000

12/12/2014

EC220D L Op.no.

time (h)

Notes

210-072

5.50

Engine, installing

210-072

5.00

Engine, installing

214-012

3.00

Valves, adjusting

214-012

3.00

Valves, adjusting

214-012

2.50

Valves, adjusting

217-005

1.50

Oil level sensor, changing

217-005

1.50

Oil level sensor, changing

22 221-022

0.80

221-022

0.80

223-006

1.25

Oil cooler, replacing

23 230-001 233-001 233-002

0.50 0.30 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing

233-004

0.60

Feed pump, checking feed pressure

12/12/2014

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Lubrication oil pressure, checking with pressure gauge

Volvo Construction Equipment

220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 280001 - 310000 230001 - 240000 210001 - 220000 220001 - 230000 240001 - 250000 250001 - 260000 270001 - 280000 260001 - 270000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000

230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 263

EC220D L Op.no.

time (h)

233-004

0.60

Feed pump, checking feed pressure

234-041 234-042 237-124

0.40 0.50 0.70

Fuel filling pump, removing Fuel filling pump, installing High pressure fuel system, pressure relief

25 252-020

1.25

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

252-021

1.00

Exhaust pipe, flexible tube, replacing

252-021 254-001

0.90 2.00

Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean

254-022

0.90

254-023

0.80

254-031

0.90

254-033

1.50

254-046

0.30

254-047

0.40

254-056

0.60

255-071

2.50

255-071

2.50

256-001 256-003 256-004 256-006

0.20 0.10 0.10 0.70

256-006

0.70

264

Notes

210001 - 220000 220001 - 230000

210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000

210001 - 220000 220001 - 230000 ACM (After treatment control module), replacing, 210001 - 220000 non-programmed 220001 - 230000 ACM (After treatment control module), replacing, 210001 - 220000 pre-programmed 220001 - 230000 Air pump, replacing 210001 - 220000 220001 - 230000 Burner, replacing 210001 - 220000 220001 - 230000 Spark plug, replacing 210001 - 220000 220001 - 230000 Spark plug, checking 210001 - 220000 220001 - 230000 NOx sensor, replacing 210001 - 220000 220001 - 230000 Turbocharger, replacing 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 Turbocharger, replacing 210001 - 220000 220001 - 230000 Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing 210001 - 220000 220001 - 230000 Preheating coil, replacing 230001 - 240000 240001 - 250000

Volvo Construction Equipment

12/12/2014

EC220D L Op.no.

time (h)

Notes

258-002

4.50

Intercooler, replacing

258-002

4.00

Intercooler, replacing

26 260-001 261-002 261-004

0.70 0.10 0.60

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing

261-004

0.60

Coolant, changing

261-008

5.00

Radiator, replacing

261-008

4.50

Radiator, replacing

261-016

0.60

Radiator hoses all, replacing

261-016

0.60

Radiator hoses all, replacing

261-018

0.80

Expansion tank, replacing

261-018

0.80

Expansion tank, replacing

262-098

0.90

Thermostat, replacing

262-098

0.80

Thermostat, replacing

263-012

0.80

Fan belt and/or alternator belt, replacing

12/12/2014

Volvo Construction Equipment

250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000

230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000

265

EC220D L Op.no.

time (h)

Notes

263-012

0.80

Fan belt and/or alternator belt, replacing

263-022

0.80

263-022

0.80

Fan belt and/or alternator-, compressor belt, replacing all belts Fan belt and/or alternator-, compressor belt, replacing all belts

240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001

0.80

BATTERY Battery charging capacity, checking

311-001

0.60

Battery charging capacity, checking

311-002

1.00

Batteries, replacing

311-002

1.00

Batteries, replacing

311-006

0.50

Earth lead to battery, replacing

311-006

0.60

Earth lead to battery, replacing

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

32 321-002

266

Volvo Construction Equipment

210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000

12/12/2014

EC220D L Op.no.

time (h)

Notes

260001 - 270000 321-075

0.50

Alternator, test

33 331-018

4.00

STARTING SYSTEM Starter motor, replacing

331-018

0.90

Starter motor, replacing

331-021 331-081 334-002

0.30 0.30 0.70

Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004

0.30 0.30 0.50 1.25 0.90 0.50

363-004

0.50

Windscreen flusher pump, replacing

363-091 364-003 364-014 364-056

0.50 0.60 0.50 0.80

Windscreen wiper, replacing controller Control lockout lever switch, replacing Ignition switch, replacing Pre-heating relay, replacing

366-064

1.75

366-066 367-075

1.25 0.90

V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing

0.60

CABLE; FUSE; RELAY Battery disconnector, replacing

35 356-056

37 371-043

12/12/2014

Volvo Construction Equipment

210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000

230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000

230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000

267

EC220D L Op.no.

time (h)

Notes

371-043

0.80

Battery disconnector, replacing

371-090

2.00

Engine wire harness, replacing

371-090

2.00

Engine wire harness, replacing

372-002

0.50

Electrical distribution box, circuit board replacing

38 386-006

1.50

386-006

1.50

386-007 386-011 386-017 386-038

0.60 0.30 0.50 0.60

386-038

1.25

386-088

0.90

386-088

0.90

39 393-001 393-021 395-021 395-031 398-001 398-002 398-002 398-003

268

0.50 0.60 0.70 0.40 0.60 0.90 1.00 1.50

260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing 210001 - 220000 220001 - 230000 Engine temperature sensor, replacing 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing 210001 - 220000 220001 - 230000 Engine rotation speed sensor, replacing 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 Engine rotation speed sensor (camshaft), 210001 - 220000 replacing 220001 - 230000 Engine rotation speed sensor (camshaft), 230001 - 240000 replacing 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU210044 - 270000 W-ECU, MID142, changing pre-programmed ECU210001 - 210043 W-ECU, MID142, changing non-programmed 210044 - 270000 ECU

Volvo Construction Equipment

12/12/2014

EC220D L Op.no.

time (h)

398-003

1.50

398-004

0.50

Notes

W-ECU, MID142, changing non-programmed ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-115 431-117 431-127

5.50 0.50 2.50 4.00 6.50 1.25 1.75 1.25 6.50

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112

2.50 0.80 1.50 1.50 0.30 6.50 0.70

441-112

0.70

Track motor relief valve, replacing

443-037 443-038

5.50 7.00

Center passage, replacing Center passage, replacing seal kit

49 492-021 492-031

11.00 3.00

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing

492-031

3.00

Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

12/12/2014

Volvo Construction Equipment

210001 - 210043

210001 - 210677 220001 - 230000 270001 - 270380 280001 - 280079 210678 - 220000 270381 - 310000 280080 - 310000

210311 - 220000 220554 - 230000 210001 - 210310 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 220001 - 220553 210311 - 220000

269

EC220D L Op.no.

time (h)

Notes

492-032

9.00

Swing ring gear inner seal, replacing

492-091 492-095

0.40 0.70

Ring gear grease pipe, replacing Swing ring gear cover, removal

492-096

0.70

Swing ring gear cover, installation

220554 - 230000 210001 - 210310 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 220001 - 220553 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 715-019

3.50 4.50 0.60

FRAME Superstructure, removing Superstructure, installing Boom cylinder protecting guard, removal

715-020

1.25

Boom cylinder protecting guard, installation

715-023

0.90

Bucket cylinder protecting guard, removal

715-024

1.25

Bucket cylinder protecting guard, installation

716-003

2.00

Counterweight, replacing

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-071 775-081

3.00 3.50 1.25 1.75 9.50 1.00 1.50 3.00 0.90 3.00

775-094

1.75

270

220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000

Volvo Construction Equipment

12/12/2014

EC220D L Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 821-005

1.75 1.75 2.50 1.00 0.90

270001 - 310000 270001 - 310000

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-001

5.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

870-001

3.50

Cooler and Heater assembly, replacing

870-011 872-001 873-004 873-006 873-011 874-006

1.00 0.50 3.00 0.80 0.70 1.75

874-006

2.50

ECC, MID 146, changing non-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling 210001 - 220000 220001 - 230000 Compressor, replacing incl draining and filling 230001 - 240000 240001 - 250000 250001 - 260000

84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091

12/12/2014

Volvo Construction Equipment

210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000

271

EC220D L Op.no.

time (h)

Notes

874-010

1.75

874-010

1.50

874-011

1.50

874-011

1.75

874-012

3.00

874-012

3.00

874-013

3.00

874-013

3.00

874-016

0.30

874-094 874-095 874-096

0.60 0.60 0.60

270001 - 310000 260001 - 270000 Condenser, replacing incl draining and filling 210001 - 220000 220001 - 230000 Condenser, replacing incl draining and filling 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 Receiver, replacing incl draining and filling 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 Receiver, replacing incl draining and filling 210001 - 220000 220001 - 230000 Evaporator, replacing incl draining and filling 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 Evaporator, replacing incl draining and filling 210001 - 220000 220001 - 230000 Expansion valve, replacing incl draining and filling210001 - 220000 220001 - 230000 Expansion valve, replacing incl draining and filling230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000

272

1.75

Volvo Construction Equipment

12/12/2014

EC220D L Op.no.

time (h)

Notes

911-005

1.75

Pump suction hose and pipe, replacing

260001 - 270000 210001 - 220000 220001 - 230000

911-011 911-015 911-024 911-033

5.50 0.50 0.70 1.75

911-038 911-040

2.50 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010

0.20 8.00 0.50 0.80 0.80 0.80 0.30 4.00

913-010

4.50

913-029 914-041

0.60 0.80

914-051 914-060 914-081 914-084 914-091 916-096 916-096

0.30 0.70 1.75 1.75 1.00 0.80 0.80

Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 210001 - 220000 220001 - 230000 Hydraulic pump, replacing 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing Hammer and shear pedal valve (RCV), replacing 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000

92 924-005 924-006 924-040 925-011 925-012 925-013

12/12/2014

0.80 1.00 0.80 1.25 0.60 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

Volvo Construction Equipment

273

EC220D L Op.no.

time (h)

97 974-010 974-013 974-014 974-021 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

12.00 4.00 4.00 3.00 1.50 1.25 3.50 3.50 1.50 1.50 3.00 3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073

2.50 1.25 1.50 3.50 3.50

99 992-002 992-003

274

5.50 6.50

Notes

Volvo Construction Equipment

12/12/2014

EC220D LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004

0.80 1.50

SERVICE Maintenance service, daily Maintenance service, every 50 hours

173-004

1.50

Maintenance service, every 50 hours

173-007

2.00

Maintenance service, every 250 hours

173-007

2.00

Maintenance service, every 250 hours

173-010

4.00

Maintenance service, every 500 hours

173-010

4.50

Maintenance service, every 500 hours

173-012

6.00

Maintenance service, every 1000 hours

173-012

6.00

Maintenance service, every 1000 hours

173-014

11.00

Maintenance service, every 2000 hours

173-014

11.00

Maintenance service, every 2000 hours

173-016

8.00

Maintenance service, every 3000 hours

173-018

11.00

Maintenance service, every 4000 hours

173-018

11.00

Maintenance service, every 4000 hours

173-019

0.30

Maintenance service, every 4500 hours

12/12/2014

Volvo Construction Equipment

EC220D LR Op.no.

time (h)

Notes

173-022

0.70

Maintenance service, every 6000 hours

173-022

0.70

Maintenance service, every 6000 hours

173-022

0.70

Maintenance service, every 6000 hours

173-040 173-079 173-101 173-401

1.75 1.50 0.40 0.60

Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing

173-401

0.60

Engine oil and filter, changing

173-412 173-451 173-649

0.20 1.25 0.20

Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

210001 - 210539 220001 - 220848 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210540 - 220000 220849 - 230000

230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU

200-068

1.50

200-070

1.00

200-070

1.00

21 210-070

5.00

ENGINE Engine, removing

210-070

5.50

Engine, removing

276

Volvo Construction Equipment

230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000

12/12/2014

EC220D LR Op.no.

time (h)

Notes

210-072

5.50

Engine, installing

210-072

5.00

Engine, installing

214-012

3.00

Valves, adjusting

214-012

3.00

Valves, adjusting

214-012

2.50

Valves, adjusting

217-005

1.50

Oil level sensor, changing

217-005

1.50

Oil level sensor, changing

22 221-022

0.80

221-022

0.80

223-006

1.25

Oil cooler, replacing

23 230-001 233-001 233-002

0.50 0.30 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing

233-004

0.60

Feed pump, checking feed pressure

12/12/2014

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Lubrication oil pressure, checking with pressure gauge

Volvo Construction Equipment

230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 277

EC220D LR Op.no.

time (h)

233-004

0.60

Feed pump, checking feed pressure

234-041 234-042 237-124

0.40 0.50 0.70

Fuel filling pump, removing Fuel filling pump, installing High pressure fuel system, pressure relief

25 252-020

1.25

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

252-021

1.00

Exhaust pipe, flexible tube, replacing

252-021 254-001

0.90 2.00

Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean

254-022

0.90

254-023

0.80

254-031

0.90

254-033

1.50

254-046

0.30

254-047

0.40

254-056

0.60

255-071

2.50

255-071

2.50

256-001 256-003 256-004 256-006

0.20 0.10 0.10 0.70

256-006

0.70

278

Notes

210001 - 220000 220001 - 230000

210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000

Volvo Construction Equipment

12/12/2014

EC220D LR Op.no.

time (h)

Notes

258-002

4.50

Intercooler, replacing

258-002

4.00

Intercooler, replacing

26 260-001 261-002 261-004

0.70 0.10 0.60

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing

261-004

0.60

Coolant, changing

261-008

5.00

Radiator, replacing

261-008

4.50

Radiator, replacing

261-016

0.60

Radiator hoses all, replacing

261-016

0.60

Radiator hoses all, replacing

261-018

0.80

Expansion tank, replacing

261-018

0.80

Expansion tank, replacing

262-098

0.90

Thermostat, replacing

262-098

0.80

Thermostat, replacing

263-012

0.80

Fan belt and/or alternator belt, replacing

12/12/2014

Volvo Construction Equipment

250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000

230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000

279

EC220D LR Op.no.

time (h)

Notes

263-012

0.80

Fan belt and/or alternator belt, replacing

263-022

0.80

Fan belt and/or alternator-, compressor belt, replacing all belts

263-022

0.80

Fan belt and/or alternator-, compressor belt, replacing all belts

240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001

0.80

BATTERY Battery charging capacity, checking

311-001

0.60

Battery charging capacity, checking

311-002

1.00

Batteries, replacing

311-002

1.00

Batteries, replacing

311-006

0.50

Earth lead to battery, replacing

311-006

0.60

Earth lead to battery, replacing

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

32 321-002

280

Volvo Construction Equipment

210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000 270001 - 310000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000 270001 - 310000 230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000 270001 - 310000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000

12/12/2014

EC220D LR Op.no.

time (h)

Notes

270001 - 310000 321-075

0.50

Alternator, test

33 331-018

4.00

STARTING SYSTEM Starter motor, replacing

331-018

0.90

Starter motor, replacing

331-021 331-081 334-002

0.30 0.30 0.70

Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004

0.30 0.30 0.50 1.25 0.90 0.50

363-004

0.50

Windscreen flusher pump, replacing

363-091 364-003 364-014 364-056

0.50 0.60 0.50 0.80

Windscreen wiper, replacing controller Control lockout lever switch, replacing Ignition switch, replacing Pre-heating relay, replacing

366-064

1.75

366-066 367-075

1.25 0.90

V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing

0.60

CABLE; FUSE; RELAY Battery disconnector, replacing

35 356-056

37 371-043

12/12/2014

Volvo Construction Equipment

210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000 270001 - 310000

230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000 270001 - 310000

230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000

281

EC220D LR Op.no.

time (h)

Notes

371-043

0.80

Battery disconnector, replacing

371-090

2.00

Engine wire harness, replacing

371-090

2.00

Engine wire harness, replacing

372-002

0.50

Electrical distribution box, circuit board replacing

38 383-001 386-006

0.30 1.50

386-006

1.50

386-007 386-011 386-017 386-038

0.60 0.30 0.50 0.60

386-038

1.25

386-088

0.90

386-088

0.90

39 393-001 393-021 395-021 395-031 398-001 398-002 398-002 398-003

282

0.50 0.60 0.70 0.40 0.60 0.90 1.00 1.50

270001 - 310000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000 270001 - 310000 210001 - 220000 220001 - 230000

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing Engine temperature sensor, replacing 210001 - 220000 220001 - 230000 Engine temperature sensor, replacing 230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000 270001 - 310000 Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing 210001 - 220000 220001 - 230000 Engine rotation speed sensor, replacing 230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000 270001 - 310000 Engine rotation speed sensor (camshaft), 210001 - 220000 replacing 220001 - 230000 Engine rotation speed sensor (camshaft), 230001 - 240000 replacing 240001 - 250000 250001 - 260000 260001 - 270000 270001 - 310000 MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU210044 - 270000 W-ECU, MID142, changing pre-programmed ECU210001 - 210043 W-ECU, MID142, changing non-programmed 210044 - 270000 ECU

Volvo Construction Equipment

12/12/2014

EC220D LR Op.no.

time (h)

398-003

1.50

398-004

0.50

Notes

W-ECU, MID142, changing non-programmed ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-115 431-117 431-127

5.50 0.50 2.50 4.00 6.50 1.25 1.75 1.25 6.50

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112

2.50 0.80 1.50 1.50 0.30 6.50 0.70

441-112

0.70

Track motor relief valve, replacing

443-037 443-038

5.50 7.00

Center passage, replacing Center passage, replacing seal kit

49 492-021 492-031

11.00 3.00

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing

492-031

3.00

Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

12/12/2014

Volvo Construction Equipment

210001 - 210043

210001 - 210677 220001 - 230000 270001 - 270380 280001 - 280079 210678 - 220000 270381 - 310000 280080 - 310000

210311 - 220000 220554 - 230000 260001 - 270000 270001 - 310000 250001 - 260000 240001 - 250000 230001 - 240000 210001 - 210310 220001 - 220553 210311 - 220000

283

EC220D LR Op.no.

time (h)

Notes

492-032

9.00

Swing ring gear inner seal, replacing

492-091

0.40

Ring gear grease pipe, replacing

220554 - 230000 260001 - 270000 270001 - 310000 250001 - 260000 240001 - 250000 230001 - 240000 210001 - 210310 220001 - 220553

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, replacing

3.50 4.50 2.00

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-071 775-081

3.00 3.50 1.25 1.75 9.50 1.00 1.50 3.00 0.90 3.00

775-094

1.75

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 821-005

284

1.75 1.75 2.50 1.00 0.90

0.90

270001 - 310000 270001 - 310000

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

Volvo Construction Equipment

12/12/2014

EC220D LR Op.no.

84 841-061 843-002 843-012 843-013 843-048

time (h)

Notes

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-001

5.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

870-001

3.50

Cooler and Heater assembly, replacing

870-010 870-011 872-001 873-004 873-006 873-011 874-006

0.70 1.00 0.50 3.00 0.80 0.70 1.75

874-006

2.50

874-010

1.75

874-010

1.50

874-011

1.50

ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling 210001 - 220000 220001 - 230000 Compressor, replacing incl draining and filling 230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000 270001 - 310000 Condenser, replacing incl draining and filling 210001 - 220000 220001 - 230000 Condenser, replacing incl draining and filling 230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000 270001 - 310000 Receiver, replacing incl draining and filling 230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000

85 852-008 852-012 852-013 852-089 852-090 852-091

12/12/2014

Volvo Construction Equipment

210001 - 220000 220001 - 230000 230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000 270001 - 310000

285

EC220D LR Op.no.

time (h)

Notes

874-011

1.75

874-012

3.00

874-012

3.00

874-013

3.00

874-013

3.00

874-016

0.30

874-094 874-095 874-096

0.60 0.60 0.60

270001 - 310000 Receiver, replacing incl draining and filling 210001 - 220000 220001 - 230000 Evaporator, replacing incl draining and filling 210001 - 220000 220001 - 230000 Evaporator, replacing incl draining and filling 230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000 270001 - 310000 Expansion valve, replacing incl draining and filling210001 - 220000 220001 - 230000 Expansion valve, replacing incl draining and filling230001 - 240000 240001 - 250000 250001 - 260000 260001 - 270000 270001 - 310000 Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005

1.75

911-005

1.75

911-011 911-015 911-024 911-033

5.50 0.50 0.70 1.75

911-038 911-040

2.50 0.40

911-051

0.20

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 Pump suction hose and pipe, replacing 210001 - 220000 220001 - 230000 Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing

286

Volvo Construction Equipment

12/12/2014

EC220D LR Op.no.

time (h)

912-001 912-067 912-071 912-073 912-160 913-007 913-010

8.00 0.50 0.80 0.80 0.80 0.30 4.00

913-010

4.50

913-029 914-041

0.60 0.80

914-051 914-060 914-081 914-084 914-091 916-096 916-096

0.30 0.70 1.75 1.75 1.00 0.80 0.80

92 924-005 924-006 924-040 925-011 925-012 925-013 97 974-010 974-013 974-014 974-021 974-031 974-032 974-038 974-039 975-006

12/12/2014

0.80 1.00 0.80 1.25 0.60 1.00 12.00 4.00 4.00 3.00 1.50 1.25 3.50 3.50 1.50

Notes

Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 210001 - 220000 220001 - 230000 Hydraulic pump, replacing 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing Hammer and shear pedal valve (RCV), replacing 230001 - 240000 240001 - 250000 250001 - 260000 270001 - 310000 260001 - 270000 MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal

Volvo Construction Equipment

287

EC220D LR Op.no.

time (h)

975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

1.50 3.00 3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073

2.50 1.25 1.50 3.50 3.50

288

Notes

Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

12/12/2014

EC220D N Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004

0.80 1.50

SERVICE Maintenance service, daily Maintenance service, every 50 hours

173-007

2.00

Maintenance service, every 250 hours

173-010

4.50

Maintenance service, every 500 hours

173-012

6.00

Maintenance service, every 1000 hours

173-014

11.00

Maintenance service, every 2000 hours

173-016

8.00

Maintenance service, every 3000 hours

173-018

11.00

Maintenance service, every 4000 hours

173-019

0.30

Maintenance service, every 4500 hours

173-022

0.70

Maintenance service, every 6000 hours

173-022

0.70

Maintenance service, every 6000 hours

173-040 173-079 173-101 173-401

1.75 1.50 0.40 0.60

Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing

173-412 173-451 173-649

0.20 1.25 0.20

Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 210539 220001 - 220848 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 210539 220001 - 220848 210540 - 220000 220849 - 230000

210001 - 220000 220001 - 230000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.00

GENERAL E-ECU, MID 128, changing non-programmed 210001 - 220000 ECU 220001 - 230000 E-ECU, MID 128, changing pre-programmed ECU210001 - 220000 220001 - 230000

21 210-070

5.50

ENGINE Engine, removing

210-072

5.00

Engine, installing

12/12/2014

Volvo Construction Equipment

210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000

289

EC220D N Op.no.

time (h)

214-012

3.00

Valves, adjusting

217-005

1.50

Oil level sensor, changing

0.80

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 210001 - 220000 gauge 220001 - 230000

22 221-022

Notes

23 230-001 233-001 233-004

0.50 0.30 0.60

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure

234-041 234-042 237-124

0.40 0.50 0.70

Fuel filling pump, removing Fuel filling pump, installing High pressure fuel system, pressure relief

25 252-021 254-001

0.90 2.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean

254-022

0.90

254-023

0.80

254-031

0.90

254-033

1.50

254-046

0.30

254-047

0.40

254-056

0.60

255-071

2.50

256-001 256-003 256-004 256-006

0.20 0.10 0.10 0.70

258-002

4.50

290

210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000

210001 - 220000 220001 - 230000

210001 - 220000 220001 - 230000 ACM (After treatment control module), replacing, 210001 - 220000 non-programmed 220001 - 230000 ACM (After treatment control module), replacing, 210001 - 220000 pre-programmed 220001 - 230000 Air pump, replacing 210001 - 220000 220001 - 230000 Burner, replacing 210001 - 220000 220001 - 230000 Spark plug, replacing 210001 - 220000 220001 - 230000 Spark plug, checking 210001 - 220000 220001 - 230000 NOx sensor, replacing 210001 - 220000 220001 - 230000 Turbocharger, replacing 210001 - 220000 220001 - 230000 Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing 210001 - 220000 220001 - 230000 Intercooler, replacing 210001 - 220000 220001 - 230000

Volvo Construction Equipment

12/12/2014

EC220D N Op.no.

time (h)

Notes

26 260-001 261-002 261-004

0.70 0.10 0.60

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing

261-008

5.00

Radiator, replacing

261-016

0.60

Radiator hoses all, replacing

261-018

0.80

Expansion tank, replacing

262-098

0.80

Thermostat, replacing

263-012

0.80

Fan belt and/or alternator belt, replacing

263-022

0.80

Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001

0.80

BATTERY Battery charging capacity, checking

311-002

1.00

Batteries, replacing

311-006

0.60

Earth lead to battery, replacing

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

33 331-018

4.00

STARTING SYSTEM Starter motor, replacing

331-021 331-081 334-002

0.30 0.30 0.70

Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-075

35 356-056

12/12/2014

Volvo Construction Equipment

210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000

210001 - 220000 220001 - 230000

291

EC220D N Op.no.

time (h)

Notes

36 362-002 362-041 362-051 363-002 363-003 363-004

0.30 0.30 0.50 1.25 0.90 0.50

363-091 364-003 364-014 366-064

0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

Windscreen wiper, replacing controller Control lockout lever switch, replacing Ignition switch, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing

37 371-043

0.80

CABLE; FUSE; RELAY Battery disconnector, replacing

371-090

2.00

Engine wire harness, replacing

372-002

0.50

Electrical distribution box, circuit board replacing

38 383-001 386-006

0.30 1.50

386-007 386-011 386-017 386-038

0.60 0.30 0.50 0.60

386-088

0.90

39 393-001 393-021 395-021 395-031 398-001 398-002 398-002 398-003

292

0.50 0.60 0.70 0.40 0.60 0.90 1.00 1.50

210001 - 220000 220001 - 230000

210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing Engine temperature sensor, replacing 210001 - 220000 220001 - 230000 Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing 210001 - 220000 220001 - 230000 Engine rotation speed sensor (camshaft), 210001 - 220000 replacing 220001 - 230000 MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU210044 - 270000 W-ECU, MID142, changing pre-programmed ECU210001 - 210043 W-ECU, MID142, changing non-programmed 210044 - 270000 ECU

Volvo Construction Equipment

12/12/2014

EC220D N Op.no.

time (h)

398-003

1.50

398-004

0.50

Notes

W-ECU, MID142, changing non-programmed ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021

5.50

GEARBOX, Swing gearbox, replacing

431-026

0.50

431-027

2.50

431-031

4.00

431-053

6.50

431-115

1.75

431-117

1.25

431-127

6.50

220001 - 230000 210001 - 220000 Swing gearbox removed, replacing seal 220001 - 230000 210001 - 220000 Swing gearbox removed, replacing shaft 220001 - 230000 210001 - 220000 Pump gearbox coupling assembly, replacing 220001 - 230000 210001 - 220000 Swing unit, replacing 220001 - 230000 210001 - 220000 Track gearbox (removed), replacing floating seal 220001 - 230000 210001 - 220000 Track gearbox, replacing cover 220001 - 230000 210001 - 220000 Track unit, replacing 210001 - 220000 220001 - 230000

44 441-021

2.50

HYDROSTATIC DRIVE Swing motor, replacing

441-022

0.80

Swing motor relief valve, replacing

441-024

1.50

Swing motor, replacing plate (brake)

441-025

1.50

Swing motor, replacing brake piston seal

441-026

0.30

Swing motor removed, replacing seal

441-111 441-112

6.50 0.70

Track motor, replacing Track motor relief valve, replacing

441-112

0.70

Track motor relief valve, replacing

443-037

5.50

Center passage, replacing

443-038

7.00

Center passage, replacing seal kit

12/12/2014

210001 - 210043

Volvo Construction Equipment

220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 210678 - 220000 270381 - 310000 280080 - 310000 220001 - 230000 210001 - 210677 270001 - 270380 280001 - 280079 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000

293

EC220D N Op.no.

time (h)

Notes

49 492-021

MISCELLANEOUS Swing ring gear, replacing

11.00

492-031

3.00

Swing ring gear outer seal, replacing

492-031

3.00

Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091

0.40

Ring gear grease pipe, replacing

220001 - 230000 210001 - 220000 210311 - 220000 220554 - 230000 210001 - 210310 220001 - 220553 260001 - 270000 270001 - 310000 250001 - 260000 240001 - 250000 230001 - 240000 210311 - 220000 220554 - 230000 210001 - 210310 220001 - 220553 260001 - 270000 270001 - 310000 250001 - 260000 240001 - 250000 230001 - 240000 220001 - 230000 210001 - 220000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001

3.50

FRAME Superstructure, removing

710-002

4.50

Superstructure, installing

716-003

2.00

Counterweight, replacing

77 775-011

3.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one

775-021

3.50

Sprocket, replacing one

775-034

1.25

Track chain assembly, removing

775-035

1.75

Track chain assembly, installing

775-036

9.50

Track links, replacing

775-051

1.00

Top roller, replacing one

294

Volvo Construction Equipment

220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000

12/12/2014

EC220D N Op.no.

time (h)

Notes

775-061

1.50

Bottom roller, replacing one

775-066

3.00

Bottom roller, replacing seal

775-071 775-081

0.90 3.00

Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 821-005

1.75 1.75 2.50 1.00 0.90

270001 - 310000 270001 - 310000

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-001

5.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

870-010 870-011 872-001 873-004 873-006

0.70 1.00 0.50 3.00 0.80

ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing

84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091

12/12/2014

Volvo Construction Equipment

210001 - 220000 220001 - 230000

295

EC220D N Op.no.

time (h)

873-011 874-006

0.70 1.75

874-010

1.75

874-011

1.75

874-012

3.00

874-013

3.00

874-016

0.30

874-094 874-095 874-096

0.60 0.60 0.60

210001 - 220000 220001 - 230000 Condenser, replacing incl draining and filling 210001 - 220000 220001 - 230000 Receiver, replacing incl draining and filling 210001 - 220000 220001 - 230000 Evaporator, replacing incl draining and filling 210001 - 220000 220001 - 230000 Expansion valve, replacing incl draining and filling210001 - 220000 220001 - 230000 Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

Air mix door actuator, replacing Compressor, replacing incl draining and filling

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005

1.75

911-011 911-015 911-024 911-033

5.50 0.50 0.70 1.75

911-038 911-040

2.50 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010

0.20 8.00 0.50 0.80 0.80 0.80 0.30 4.00

913-029

0.60

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing 210001 - 220000 220001 - 230000 Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 210001 - 220000 220001 - 230000 Pump regulator, replacing

296

Volvo Construction Equipment

12/12/2014

EC220D N Op.no.

time (h)

914-041

0.80

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

0.80 1.00 0.80 1.25 0.60 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

92 924-005 924-006 924-040 925-011 925-012 925-013 97 974-010 974-013 974-014 974-021 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

12.00 4.00 4.00 3.00 1.50 1.25 3.50 3.50 1.50 1.50 3.00 3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.50 3.50

975-061 975-062 975-065 975-072

2.50 1.25 1.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

297

EC220D N Op.no.

time (h)

975-073

3.50

298

Notes

Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

12/12/2014

EC220D NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004

0.80 1.50

SERVICE Maintenance service, daily Maintenance service, every 50 hours

173-007

2.00

Maintenance service, every 250 hours

173-010

4.50

Maintenance service, every 500 hours

173-012

6.00

Maintenance service, every 1000 hours

173-014

11.00

Maintenance service, every 2000 hours

173-016

8.00

Maintenance service, every 3000 hours

173-018

11.00

Maintenance service, every 4000 hours

173-019

0.30

Maintenance service, every 4500 hours

173-022

0.70

Maintenance service, every 6000 hours

173-022

0.70

Maintenance service, every 6000 hours

173-040 173-079 173-101 173-401

1.75 1.50 0.40 0.60

Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing

173-412 173-451 173-649

0.20 1.25 0.20

Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 220848 210001 - 210539 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 220848 210001 - 210539 220849 - 230000 210540 - 220000

220001 - 230000 210001 - 220000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.00

GENERAL E-ECU, MID 128, changing non-programmed 220001 - 230000 ECU 210001 - 220000 E-ECU, MID 128, changing pre-programmed ECU220001 - 230000 210001 - 220000

21 210-070

5.50

ENGINE Engine, removing

210-072

5.00

Engine, installing

12/12/2014

Volvo Construction Equipment

220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000

299

EC220D NL Op.no.

time (h)

214-012

3.00

Valves, adjusting

217-005

1.50

Oil level sensor, changing

0.80

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 220001 - 230000 gauge 210001 - 220000

22 221-022

Notes

23 230-001 233-001 233-004

0.50 0.30 0.60

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure

234-041 234-042 237-124

0.40 0.50 0.70

Fuel filling pump, removing Fuel filling pump, installing High pressure fuel system, pressure relief

25 252-021 254-001

0.90 2.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean

254-022

0.90

254-023

0.80

254-031

0.90

254-033

1.50

254-046

0.30

254-047

0.40

254-056

0.60

255-071

2.50

256-001 256-003 256-004 256-006

0.20 0.10 0.10 0.70

258-002

4.50

300

220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000

220001 - 230000 210001 - 220000

220001 - 230000 210001 - 220000 ACM (After treatment control module), replacing, 220001 - 230000 non-programmed 210001 - 220000 ACM (After treatment control module), replacing, 220001 - 230000 pre-programmed 210001 - 220000 Air pump, replacing 220001 - 230000 210001 - 220000 Burner, replacing 220001 - 230000 210001 - 220000 Spark plug, replacing 220001 - 230000 210001 - 220000 Spark plug, checking 220001 - 230000 210001 - 220000 NOx sensor, replacing 220001 - 230000 210001 - 220000 Turbocharger, replacing 220001 - 230000 210001 - 220000 Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing 220001 - 230000 210001 - 220000 Intercooler, replacing 220001 - 230000 210001 - 220000

Volvo Construction Equipment

12/12/2014

EC220D NL Op.no.

time (h)

Notes

26 260-001 261-002 261-004

0.70 0.10 0.60

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing

261-008

5.00

Radiator, replacing

261-016

0.60

Radiator hoses all, replacing

261-018

0.80

Expansion tank, replacing

262-098

0.80

Thermostat, replacing

263-012

0.80

Fan belt and/or alternator belt, replacing

263-022

0.80

Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001

0.80

BATTERY Battery charging capacity, checking

311-002

1.00

Batteries, replacing

311-006

0.60

Earth lead to battery, replacing

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

33 331-018

4.00

STARTING SYSTEM Starter motor, replacing

331-021 331-081 334-002

0.30 0.30 0.70

Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-075

35 356-056

12/12/2014

Volvo Construction Equipment

210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000

210001 - 220000 220001 - 230000

301

EC220D NL Op.no.

time (h)

Notes

36 362-002 362-041 362-051 363-002 363-003 363-004

0.30 0.30 0.50 1.25 0.90 0.50

363-091 364-003 364-014 366-064

0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

37 371-043

0.80

CABLE; FUSE; RELAY Battery disconnector, replacing

371-090

2.00

Engine wire harness, replacing

372-002

0.50

Electrical distribution box, circuit board replacing

38 383-001 386-006

0.30 1.50

386-007 386-011 386-017 386-038

0.60 0.30 0.50 0.60

386-088

0.90

39 393-001 393-021 395-021 395-031 398-001 398-002 398-002 398-003

302

0.50 0.60 0.70 0.40 0.60 0.90 1.00 1.50

210001 - 220000 220001 - 230000

210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000

Volvo Construction Equipment

12/12/2014

EC220D NL Op.no.

time (h)

398-003

1.50

398-004

0.50

Notes

W-ECU, MID142, changing non-programmed ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021

5.50

GEARBOX, Swing gearbox, replacing

431-026

0.50

431-027

2.50

431-031

4.00

431-053

6.50

431-115

1.75

431-117

1.25

431-127

6.50

44 441-021

2.50

HYDROSTATIC DRIVE Swing motor, replacing

441-022

0.80

Swing motor relief valve, replacing

441-024

1.50

Swing motor, replacing plate (brake)

441-025

1.50

Swing motor, replacing brake piston seal

441-026

0.30

Swing motor removed, replacing seal

441-111 441-112

6.50 0.70

Track motor, replacing Track motor relief valve, replacing

441-112

0.70

Track motor relief valve, replacing

443-037

5.50

Center passage, replacing

443-038

7.00

Center passage, replacing seal kit

12/12/2014

210001 - 210043

Volvo Construction Equipment

220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 210678 - 220000 270381 - 310000 280080 - 310000 210001 - 210677 220001 - 230000 270001 - 270380 280001 - 280079 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000

303

EC220D NL Op.no.

time (h)

Notes

49 492-021

MISCELLANEOUS Swing ring gear, replacing

11.00

492-031

3.00

Swing ring gear outer seal, replacing

492-031

3.00

Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091

0.40

Ring gear grease pipe, replacing

492-095

0.70

Swing ring gear cover, removal

492-096

0.70

Swing ring gear cover, installation

220001 - 230000 210001 - 220000 210311 - 220000 220554 - 230000 220001 - 220553 210001 - 210310 210311 - 220000 220554 - 230000 220001 - 220553 210001 - 210310 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001

3.50

FRAME Superstructure, removing

710-002

4.50

Superstructure, installing

716-003

2.00

Counterweight, replacing

77 775-011

3.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one

775-021

3.50

Sprocket, replacing one

775-034

1.25

Track chain assembly, removing

775-035

1.75

Track chain assembly, installing

775-036

9.50

Track links, replacing

775-051

1.00

Top roller, replacing one

775-061

1.50

Bottom roller, replacing one

775-066

3.00

Bottom roller, replacing seal

304

Volvo Construction Equipment

12/12/2014

EC220D NL Op.no.

time (h)

Notes

775-071

0.90

Track guard, replacing one

775-081

3.00

775-094

1.75

Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 821-005

1.75 1.75 2.50 1.00 0.90

270001 - 310000 270001 - 310000

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-001

5.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

870-010 870-011 872-001 873-004 873-006 873-011

0.70 1.00 0.50 3.00 0.80 0.70

ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing

84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091

12/12/2014

Volvo Construction Equipment

210001 - 220000 220001 - 230000

305

EC220D NL Op.no.

time (h)

874-006

1.75

874-010

1.75

874-011

1.75

874-012

3.00

874-013

3.00

874-016

0.30

874-094 874-095 874-096

0.60 0.60 0.60

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

Compressor, replacing incl draining and filling

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005

1.75

911-011 911-015 911-024 911-033

5.50 0.50 0.70 1.75

911-038 911-040

2.50 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010

0.20 8.00 0.50 0.80 0.80 0.80 0.30 4.00

913-029

0.60

306

Volvo Construction Equipment

12/12/2014

EC220D NL Op.no.

time (h)

914-041

0.80

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

0.80 1.00 0.80 1.25 0.60 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

12.00 4.00 4.00 3.00 1.50 1.25 3.50 3.50 1.50 1.50 3.00 3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.50 3.50

975-061 975-062 975-065 975-072

2.50 1.25 1.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

307

EC220D NL Op.no.

time (h)

975-073

3.50

308

Notes

Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

12/12/2014

EC235D NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-016 173-018 173-019 173-022 173-022 173-040 173-079 173-101 173-401 173-412 173-451 173-649

0.80 1.50 2.00 4.50 6.00 11.00 8.00 11.00 0.30 0.70 0.70 1.75 1.50 0.40 0.60 0.20 1.25 0.20

220001 - 220025

220001 - 220025 220026 - 310000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.00

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

5.50 5.00 3.00 1.50

ENGINE Engine, removing Engine, installing Valves, adjusting Oil level sensor, changing

21 210-070 210-072 214-012 217-005 22 221-022 23 230-001 233-001 233-004 234-041 234-042

12/12/2014

0.80

0.50 0.30 0.60 0.40 0.50

Volvo Construction Equipment

309

EC235D NL Op.no.

time (h)

237-124

0.70

25 252-021 254-001 254-022

0.90 2.00 0.90

254-023

0.80

254-031 254-033 254-046 254-047 254-056 255-071 256-001 256-003 256-004 256-006 258-002

0.90 1.50 0.30 0.40 0.60 2.50 0.20 0.10 0.10 0.70 4.50

26 260-001 261-002 261-004 261-008 261-016 261-018 262-098 263-012 263-022

0.70 0.10 0.60 5.00 0.60 0.80 0.80 0.80 0.80

Notes

High pressure fuel system, pressure relief INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Spark plug, replacing Spark plug, checking NOx sensor, replacing Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hoses all, replacing Expansion tank, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 1.00 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

31 311-001 311-002 311-006

310

Volvo Construction Equipment

12/12/2014

EC235D NL Op.no.

32 321-075 33 331-018 331-021 331-081 334-002 35 356-056

time (h)

Notes

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

4.00 0.30 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-014 366-064

0.30 0.30 0.50 1.25 0.90 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

0.80 2.00 0.50

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing Electrical distribution box, circuit board replacing

37 371-043 371-090 372-002 38 383-001 386-006 386-038 386-088 39 393-001 393-021 395-021 395-031 398-001 398-002

12/12/2014

0.30 1.50 0.60 0.90

0.50 0.60 0.70 0.40 0.60 0.90

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing Engine temperature sensor, replacing Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU

Volvo Construction Equipment

311

EC235D NL Op.no.

time (h)

398-002 398-003

1.00 1.50

398-003

1.50

398-004

0.50

Notes

W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU W-ECU, MID142, changing non-programmed ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-115 431-117 431-127

5.50 0.50 2.50 4.00 6.50 1.75 1.25 1.25 6.50

2.50 0.80 1.50 1.50 0.30 6.50 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037 443-038 49 492-021 492-031 492-031 492-032 492-032 492-091

312

11.00 3.00 3.00 9.00 9.00 0.40

Volvo Construction Equipment

220023 - 999999 220001 - 220022 220023 - 999999 220001 - 220022

12/12/2014

EC235D NL Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, replacing

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-081

3.50 4.50 2.00 3.00 3.50 1.25 1.75 9.50 1.00 1.50 3.00 4.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002

1.75 1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091

12/12/2014

Volvo Construction Equipment

313

EC235D NL Op.no.

time (h)

Notes

87 870-001 870-010 870-011 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

5.00 0.70 1.00 0.50 3.00 0.80 0.70 1.75 1.75 1.75 3.00 3.00 0.30

874-094 874-095 874-096

0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-033

1.75 5.50 0.50 0.70 1.75

911-038 911-040

2.50 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007

0.20 8.00 0.50 0.80 0.80 0.80 0.30

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal

314

Volvo Construction Equipment

12/12/2014

EC235D NL Op.no.

time (h)

913-010 913-029 914-041

4.00 0.60 0.80

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

0.80 1.00 0.80 1.25 0.60 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

12.00 4.00 4.00 3.00 1.50 1.25 3.50 3.50 1.50 1.50 3.00 3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.50 3.50

975-061 975-062

2.50 1.25

12/12/2014

Notes

Volvo Construction Equipment

315

EC235D NL Op.no.

time (h)

975-065 975-072 975-073

1.50 3.50 3.50

316

Notes

Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

12/12/2014

EC250D L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002

0.80

SERVICE Maintenance service, daily

173-002

0.80

Maintenance service, daily

173-004

1.50

Maintenance service, every 50 hours

173-004

1.50

Maintenance service, every 50 hours

173-007

2.50

Maintenance service, every 250 hours

173-007

2.50

Maintenance service, every 250 hours

173-010

4.50

Maintenance service, every 500 hours

173-010

4.50

Maintenance service, every 500 hours

173-012

6.50

Maintenance service, every 1000 hours

173-012

6.50

Maintenance service, every 1000 hours

173-014

12.00

Maintenance service, every 2000 hours

173-014

11.00

Maintenance service, every 2000 hours

173-018

12.00

Maintenance service, every 4000 hours

173-018

12.00

Maintenance service, every 4000 hours

173-019 173-019

3.00 0.40

Maintenance service, every 4500 hours Maintenance service, every 4500 hours

173-022

0.60

Maintenance service, every 6000 hours

12/12/2014

Volvo Construction Equipment

210001 - 220000 220001 - 230000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 210373 210373 - 220000 220001 - 230000 230001 - 240000

317

EC250D L Op.no.

time (h)

Notes

173-022 173-022 173-040

3.00 0.60 1.75

Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 500 hours

173-040

1.75

Maintenance service, first 500 hours

173-079 173-101 173-401

0.90 0.50 0.60

Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing

173-401

0.60

Engine oil and filter, changing

173-412 173-451 173-649

0.20 1.25 0.20

Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

270001 - 310000 240001 - 260000 260001 - 270000 210001 - 210373 210001 - 210373 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000

230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-068

1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing non-programmed ECU

200-070

0.80

200-070

1.00

210001 - 220000 220001 - 230000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 E-ECU, MID 128, changing pre-programmed ECU230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 E-ECU, MID 128, changing pre-programmed ECU210001 - 220000 220001 - 230000

21 210-002

4.00

ENGINE Compression test

210-070 210-070

4.50 4.50

Engine, removing Engine, removing

210-070

4.50

Engine, removing

318

Volvo Construction Equipment

210001 - 220000 220001 - 230000 210001 - 210009 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 12/12/2014

EC250D L Op.no.

time (h)

Notes

210-072

5.50

Engine, installing

210-072

5.00

Engine, installing

214-012

3.00

Valves, adjusting

214-012

3.00

Valves, adjusting

214-012

3.00

Valves, adjusting

217-005

1.50

Oil level sensor, changing

217-005

1.50

Oil level sensor, changing

22 221-022

0.70

221-022

0.90

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 230001 - 240000 gauge 270001 - 310000 240001 - 260000 260001 - 270000 Lubrication oil pressure, checking with pressure 210001 - 220000 gauge 220001 - 230000 Oil cooler, replacing 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000

23 230-001 233-001

0.50 0.30

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

233-001

0.30

Fuel system, bleeding

233-004

0.60

Feed pump, checking feed pressure

233-004

0.60

Feed pump, checking feed pressure

234-041 234-042 237-124

0.40 0.50 0.70

Fuel filling pump, removing Fuel filling pump, installing High pressure fuel system, pressure relief

12/12/2014

220001 - 230000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 280001 - 310000 270001 - 280000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000

Volvo Construction Equipment

210001 - 220000 220001 - 230000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000

210001 - 220000

319

EC250D L Op.no.

time (h)

Notes

220001 - 230000 25 252-020

1.00

252-021

1.00

252-021

0.60

254-001

2.50

254-022

0.90

254-023

0.80

254-031

0.90

254-033

1.50

254-046

0.40

254-047

0.40

254-056

0.50

254-066

0.40

255-071

2.50

255-071

2.50

256-001 256-003 256-004 256-006

0.20 0.10 0.10 0.70

256-006

0.50

258-002

4.00

320

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 Exhaust pipe, flexible tube, replacing 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 Exhaust pipe, flexible tube, replacing 210001 - 220000 220001 - 230000 Diesel particulate filter, check and clean 210001 - 220000 220001 - 230000 ACM (After treatment control module), replacing, 210001 - 220000 non-programmed 220001 - 230000 ACM (After treatment control module), replacing, 210001 - 220000 pre-programmed 220001 - 230000 Air pump, replacing 210001 - 220000 220001 - 230000 Burner, replacing 210001 - 220000 220001 - 230000 Spark plug, replacing 210001 - 220000 220001 - 230000 Spark plug, checking 210001 - 220000 220001 - 230000 NOx sensor, replacing 210001 - 220000 220001 - 230000 Exhaust Aftertreatment System, T-junction, 210001 - 220000 replacing 220001 - 230000 Turbocharger, replacing 210001 - 220000 220001 - 230000 Turbocharger, replacing 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing 210001 - 220000 220001 - 230000 Preheating coil, replacing 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 Intercooler, replacing 230001 - 240000 270001 - 310000 240001 - 260000

Volvo Construction Equipment

12/12/2014

EC250D L Op.no.

time (h)

Notes

4.00

Intercooler, replacing

260001 - 270000 210001 - 220000 220001 - 230000

26 260-001 261-002 261-004

0.70 0.10 0.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing

261-004

0.50

Coolant, changing

261-008

4.50

Radiator, replacing

261-008

4.50

Radiator, replacing

261-016

0.80

Radiator hoses all, replacing

261-016

0.80

Radiator hoses all, replacing

261-018

0.90

Expansion tank, replacing

261-018

0.80

Expansion tank, replacing

262-098

0.80

Thermostat, replacing

262-098

0.80

Thermostat, replacing

263-012

0.80

Fan belt and/or alternator belt, replacing

263-012

0.50

Fan belt and/or alternator belt, replacing

263-022

0.50

Fan belt and/or alternator-, compressor belt, replacing all belts

263-022

0.50

Fan belt and/or alternator-, compressor belt, replacing all belts

258-002

12/12/2014

Volvo Construction Equipment

230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 270001 - 310000 240001 - 260000 260001 - 270000 210001 - 220000 220001 - 230000

321

EC250D L Op.no.

time (h)

Notes

29 293-001

3.00

Miscellaneous EGR cooler, replacing

293-004

3.00

EGR cooler, cleaning

293-005

3.00

EGR valve, replacing

210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001 311-001

0.80 0.70

BATTERY Battery charging capacity, checking Battery charging capacity, checking

311-002 311-002

1.00 1.00

Batteries, replacing Batteries, replacing

311-006 311-006

0.60 0.60

Earth lead to battery, replacing Earth lead to battery, replacing

32 321-002

0.70

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

321-075

0.50

Alternator, test

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-018 331-021 331-081

1.25 0.30 0.30

Starter motor, replacing Starter motor, tests Starter relay, replacing

322

Volvo Construction Equipment

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000

230001 - 240000

12/12/2014

EC250D L Op.no.

time (h)

Notes

240001 - 260000 270001 - 310000 260001 - 270000 331-081 334-002

0.30 0.70

Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004

0.30 0.30 0.50 1.25 0.90 0.60

363-004 363-091 364-003 364-014 364-056 366-064

0.50 0.50 0.60 0.50 0.80 1.75

366-066 367-075

1.25 0.90

Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Ignition switch, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing

37 371-043

0.80

CABLE; FUSE; RELAY Battery disconnector, replacing

371-043 371-090 371-090

0.80 2.00 1.50

Battery disconnector, replacing Engine wire harness, replacing Engine wire harness, replacing

372-002

0.50

Electrical distribution box, circuit board replacing

35 356-056

38 383-001 386-006

12/12/2014

0.30 0.50

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing Engine temperature sensor, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000

Volvo Construction Equipment

323

EC250D L Op.no.

time (h)

386-006 386-007

1.50 0.60

Engine temperature sensor, replacing Engine oil pressure sensor, replacing

386-007 386-011 386-017 386-038

0.60 0.30 0.50 0.60

Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing

386-038 386-088

0.60 0.40

Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), replacing

386-088

0.90

Engine rotation speed sensor (camshaft), replacing

39 393-001 393-021 395-021 395-031 398-001 398-002 398-002 398-003

0.50 0.60 0.70 0.40 0.60 1.00 0.90 1.50

398-003

1.50

398-004

0.50

Notes

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000

MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU210001 - 210126 W-ECU, MID142, changing pre-programmed ECU210127 - 270000 W-ECU, MID142, changing non-programmed 210127 - 270000 ECU W-ECU, MID142, changing non-programmed 210001 - 210126 ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-031 431-115 431-115 431-117 431-117 431-127

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Track gearbox (removed), replacing floating seal Track gearbox (removed), replacing floating seal Track gearbox, replacing cover 210013 - 220000 Track gearbox, replacing cover 210001 - 210012 Track unit, replacing

324

6.50 3.50 1.75 1.25 1.00 1.25 6.00

Volvo Construction Equipment

12/12/2014

EC250D L Op.no.

time (h)

Notes

44 441-021 441-022 441-024 441-025 441-026 441-112

2.50 0.80 1.50 1.50 0.70 0.70

441-112

0.70

Track motor relief valve, replacing

443-037 443-038

5.50 7.00

Center passage, replacing Center passage, replacing seal kit

49 492-021 492-031 492-031 492-032 492-032 492-091 492-095

11.00 3.00 3.00 9.50 9.00 0.40 0.70

492-096

0.70

220001 - 230000 210001 - 210441 260001 - 270000 270001 - 310000 240001 - 260000 230001 - 240000 210443 - 220000

210001 - 210257 210258 - 220000 210001 - 210257 210258 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 715-020 715-023 715-024 716-001 716-002

3.50 4.50 1.25 0.90 1.00 0.90 0.90

FRAME Superstructure, removing Superstructure, installing Boom cylinder protecting guard, installation Bucket cylinder protecting guard, removal Bucket cylinder protecting guard, installation Counterweight, removing Counterweight, fitting

3.00 1.25 1.75

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Track chain assembly, removing Track chain assembly, installing

77 775-011 775-034 775-035

12/12/2014

Volvo Construction Equipment

325

EC250D L Op.no.

time (h)

775-051 775-061 775-066 775-081

1.00 1.50 3.00 4.00

Notes

Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 821-005

1.75 1.75 2.50 1.00 0.90

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-001

3.50

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

870-001

5.00

Cooler and Heater assembly, replacing

870-010 870-011 872-001 873-004

0.70 1.00 0.50 3.00

ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab filter, replacing Heater core, replacing

84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091

326

Volvo Construction Equipment

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000

12/12/2014

EC250D L Op.no.

time (h)

873-006 873-011 874-006

0.80 0.70 2.50

874-006

1.75

874-010

1.75

874-010

1.50

874-011

1.75

874-011

1.75

874-012

3.00

874-012

3.00

874-013

3.00

874-013

3.00

874-016

0.30

874-094 874-095 874-096

0.60 0.60 0.60

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Compressor, replacing incl draining and filling 210001 - 220000 220001 - 230000 Condenser, replacing incl draining and filling 210001 - 220000 220001 - 230000 Condenser, replacing incl draining and filling 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Receiver, replacing incl draining and filling 210001 - 220000 220001 - 230000 Receiver, replacing incl draining and filling 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Evaporator, replacing incl draining and filling 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Evaporator, replacing incl draining and filling 210001 - 220000 220001 - 230000 Expansion valve, replacing incl draining and filling210001 - 220000 220001 - 230000 Expansion valve, replacing incl draining and filling230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing

12/12/2014

4.50

Volvo Construction Equipment

327

EC250D L Op.no.

time (h)

911-015 911-024 911-033

0.50 0.70 1.50

911-038 911-040

3.50 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010

0.20 8.00 0.50 0.80 0.80 0.80 0.30 3.50

913-010

4.00

913-029 914-041

0.40 0.80

914-051

0.30

914-051

0.50

914-060 914-081 914-084 914-091

0.70 1.75 1.75 1.00

914-091

1.00

916-096 916-096

0.80 0.80

92 924-005 924-006

328

0.80 1.00

Notes

Oil level gauge, replacing Pipe and hose (pump - valve), replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 210001 - 220000 220001 - 230000 Hydraulic pump, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Accumulator, replacing 210001 - 220000 220001 - 230000 Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Solenoid valve, replacing 210001 - 220000 220001 - 230000 Hammer and shear pedal valve (RCV), replacing Hammer and shear pedal valve (RCV), replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation

Volvo Construction Equipment

12/12/2014

EC250D L Op.no.

time (h)

924-040 925-011 925-012 925-013

0.80 1.25 0.60 1.00

97 974-010 974-013 974-014 974-021 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

12.00 4.00 4.00 3.00 1.50 1.50 3.50 3.50 1.50 1.50 3.00 3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073

2.50 1.25 1.50 3.50 3.50

99 992-002 992-003

12/12/2014

5.50 6.50

Notes

Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation

Volvo Construction Equipment

329

330

Volvo Construction Equipment

12/12/2014

EC250D LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002

0.80

SERVICE Maintenance service, daily

173-002

0.80

Maintenance service, daily

173-004

1.50

Maintenance service, every 50 hours

173-004

1.50

Maintenance service, every 50 hours

173-007

2.50

Maintenance service, every 250 hours

173-007

2.50

Maintenance service, every 250 hours

173-010

4.50

Maintenance service, every 500 hours

173-010

4.50

Maintenance service, every 500 hours

173-012

6.50

Maintenance service, every 1000 hours

173-012

6.50

Maintenance service, every 1000 hours

173-014

12.00

Maintenance service, every 2000 hours

173-014

11.00

Maintenance service, every 2000 hours

173-018

12.00

Maintenance service, every 4000 hours

173-018

12.00

Maintenance service, every 4000 hours

173-019 173-019

3.00 0.40

Maintenance service, every 4500 hours Maintenance service, every 4500 hours

173-022

0.60

Maintenance service, every 6000 hours

12/12/2014

Volvo Construction Equipment

210001 - 220000 220001 - 230000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 210373 210374 - 220000 220001 - 230000 230001 - 240000

331

EC250D LR Op.no.

time (h)

Notes

173-022 173-022 173-040

3.00 0.60 1.75

Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 500 hours

173-040

1.75

Maintenance service, first 500 hours

173-079 173-101 173-401

0.90 0.50 0.60

Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing

173-401

0.60

Engine oil and filter, changing

173-412 173-451 173-649

0.20 1.25 0.20

Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

240001 - 260000 270001 - 310000 260001 - 270000 210001 - 210373 210001 - 210373 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-068

1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing non-programmed ECU

200-070

0.80

200-070

1.00

210001 - 220000 220001 - 230000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 E-ECU, MID 128, changing pre-programmed ECU230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 E-ECU, MID 128, changing pre-programmed ECU210001 - 220000 220001 - 230000

21 210-002

4.00

ENGINE Compression test

210-070

4.50

Engine, removing

210-070

4.50

Engine, removing

332

Volvo Construction Equipment

210001 - 220000 220001 - 230000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000

12/12/2014

EC250D LR Op.no.

time (h)

210-072

5.50

Engine, installing

210-072

5.00

Engine, installing

214-012

3.00

Valves, adjusting

214-012

3.00

Valves, adjusting

214-012

3.00

Valves, adjusting

217-005

1.50

Oil level sensor, changing

217-005

1.50

Oil level sensor, changing

22 221-022

0.70

221-022

0.90

223-006

1.25

Notes

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 230001 - 240000 gauge 240001 - 260000 270001 - 310000 260001 - 270000 Lubrication oil pressure, checking with pressure 210001 - 220000 gauge 220001 - 230000 Oil cooler, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000

23 230-001 233-001

0.50 0.30

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

233-001

0.30

Fuel system, bleeding

233-004

0.60

Feed pump, checking feed pressure

233-004

0.60

Feed pump, checking feed pressure

234-041 234-042 237-124

0.40 0.50 0.70

Fuel filling pump, removing Fuel filling pump, installing High pressure fuel system, pressure relief

12/12/2014

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 280001 - 310000 240001 - 260000 270001 - 280000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000

Volvo Construction Equipment

210001 - 220000 220001 - 230000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000

210001 - 220000 220001 - 230000

333

EC250D LR Op.no.

time (h)

25 252-020

1.00

252-021

1.00

252-021

0.60

254-001

2.50

254-022

0.90

254-023

0.80

254-031

0.90

254-033

1.50

254-046

0.40

254-047

0.40

254-056

0.50

254-066

0.40

255-071

2.50

255-071

2.50

256-001 256-003 256-004 256-006

0.20 0.10 0.10 0.70

256-006

0.50

258-002

4.00

334

Notes

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Exhaust pipe, flexible tube, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Exhaust pipe, flexible tube, replacing 210001 - 220000 220001 - 230000 Diesel particulate filter, check and clean 210001 - 220000 220001 - 230000 ACM (After treatment control module), replacing, 210001 - 220000 non-programmed 220001 - 230000 ACM (After treatment control module), replacing, 210001 - 220000 pre-programmed 220001 - 230000 Air pump, replacing 210001 - 220000 220001 - 230000 Burner, replacing 210001 - 220000 220001 - 230000 Spark plug, replacing 210001 - 220000 220001 - 230000 Spark plug, checking 210001 - 220000 220001 - 230000 NOx sensor, replacing 210001 - 220000 220001 - 230000 Exhaust Aftertreatment System, T-junction, 210001 - 220000 replacing 220001 - 230000 Turbocharger, replacing 210001 - 220000 220001 - 230000 Turbocharger, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing 210001 - 220000 220001 - 230000 Preheating coil, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Intercooler, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000

Volvo Construction Equipment

12/12/2014

EC250D LR Op.no.

time (h)

258-002

4.00

Intercooler, replacing

26 260-001 261-002 261-004

0.70 0.10 0.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing

261-004

0.50

Coolant, changing

261-008

4.50

Radiator, replacing

261-008

4.50

Radiator, replacing

261-016

0.80

Radiator hoses all, replacing

261-016

0.80

Radiator hoses all, replacing

261-018

0.90

Expansion tank, replacing

261-018

0.80

Expansion tank, replacing

262-098

0.80

Thermostat, replacing

262-098

0.80

Thermostat, replacing

263-012

0.80

Fan belt and/or alternator belt, replacing

263-012

0.50

Fan belt and/or alternator belt, replacing

263-022

0.50

263-022

0.50

Fan belt and/or alternator-, compressor belt, replacing all belts Fan belt and/or alternator-, compressor belt, replacing all belts

12/12/2014

Notes

Volvo Construction Equipment

210001 - 220000 220001 - 230000

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000

335

EC250D LR Op.no.

time (h)

Notes

29 293-001

3.00

Miscellaneous EGR cooler, replacing

293-005

3.00

EGR valve, replacing

210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001 311-001

0.80 0.70

BATTERY Battery charging capacity, checking Battery charging capacity, checking

311-002 311-002

1.00 1.00

Batteries, replacing Batteries, replacing

311-006 311-006

0.60 0.60

Earth lead to battery, replacing Earth lead to battery, replacing

32 321-002

0.70

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

321-075

0.50

Alternator, test

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-018 331-021 331-081

1.25 0.30 0.30

Starter motor, replacing Starter motor, tests Starter relay, replacing

336

Volvo Construction Equipment

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000

230001 - 240000 240001 - 260000 270001 - 310000

12/12/2014

EC250D LR Op.no.

time (h)

Notes

260001 - 270000 331-081 334-002

0.30 0.70

Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004

0.30 0.30 0.50 1.25 0.90 0.60

363-004 363-091 364-003 364-014 364-056 366-064

0.50 0.50 0.60 0.50 0.80 1.75

366-066 367-075

1.25 0.90

37 371-043

0.80

CABLE; FUSE; RELAY Battery disconnector, replacing

371-043 371-090 371-090

0.80 2.00 1.50

Battery disconnector, replacing Engine wire harness, replacing Engine wire harness, replacing

372-002

0.50

Electrical distribution box, circuit board replacing

35 356-056

38 383-001 386-006

0.30 0.50

386-006 386-007

1.50 0.60

12/12/2014

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000

Volvo Construction Equipment

337

EC250D LR Op.no.

time (h)

Notes

240001 - 260000 270001 - 310000 260001 - 270000 386-007 386-011 386-017 386-038

0.60 0.30 0.50 0.60

Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing

386-038 386-088

0.60 0.40

Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), replacing

386-088

0.90

Engine rotation speed sensor (camshaft), replacing

39 393-001 393-021 395-021 395-031 398-001 398-002 398-002 398-003

0.50 0.60 0.70 0.40 0.60 0.90 1.00 1.50

398-003

1.50

398-004

0.50

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000

MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU210127 - 270000 W-ECU, MID142, changing pre-programmed ECU210001 - 210126 W-ECU, MID142, changing non-programmed 210127 - 270000 ECU W-ECU, MID142, changing non-programmed 210001 - 210126 ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-031 431-115 431-115 431-117 431-117 431-127

6.50 3.50 1.75 1.25 1.00 1.25 6.00

2.50 0.80

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing

44 441-021 441-022

338

Volvo Construction Equipment

12/12/2014

EC250D LR Op.no.

time (h)

441-024 441-025 441-026 441-112

1.50 1.50 0.70 0.70

Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Track motor relief valve, replacing

441-112

0.70

Track motor relief valve, replacing

443-037 443-038

5.50 7.00

Center passage, replacing Center passage, replacing seal kit

49 492-021 492-031 492-031 492-032 492-032 492-091

11.00 3.00 3.00 9.50 9.00 0.40

Notes

220001 - 230000 210001 - 210441 260001 - 270000 270001 - 310000 240001 - 260000 230001 - 240000 210443 - 220000

210001 - 210257 210258 - 220000 210001 - 210257 210258 - 220000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

77 775-011 775-034 775-035 775-051 775-061 775-066 775-081

12/12/2014

3.50 4.50 0.90 0.90 3.00 1.25 1.75 1.00 1.50 3.00 4.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing

Volvo Construction Equipment

339

EC250D LR Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 821-005

1.75 1.75 2.50 1.00 0.90

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-001

3.50

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

870-001

5.00

Cooler and Heater assembly, replacing

870-010 870-011 872-001 873-004 873-006 873-011 874-006

0.70 1.00 0.50 3.00 0.80 0.70 2.50

874-006

1.75

84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091

340

Volvo Construction Equipment

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 210001 - 220000 220001 - 230000

12/12/2014

EC250D LR Op.no.

time (h)

Notes

874-010

1.75

874-010

1.50

874-011

1.75

874-011

1.75

874-012

3.00

874-012

3.00

874-013

3.00

874-013

3.00

874-016

0.30

874-094 874-095 874-096

0.60 0.60 0.60

220001 - 230000 Condenser, replacing incl draining and filling 210001 - 220000 220001 - 230000 Condenser, replacing incl draining and filling 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Receiver, replacing incl draining and filling 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Receiver, replacing incl draining and filling 210001 - 220000 220001 - 230000 Evaporator, replacing incl draining and filling 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Evaporator, replacing incl draining and filling 210001 - 220000 220001 - 230000 Expansion valve, replacing incl draining and filling210001 - 220000 220001 - 230000 Expansion valve, replacing incl draining and filling230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-024 911-033

4.50 0.50 0.70 1.50

911-038 911-040

3.50 0.40

12/12/2014

Volvo Construction Equipment

341

EC250D LR Op.no.

time (h)

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010

0.20 8.00 0.50 0.80 0.80 0.80 0.30 3.50

913-010

4.00

913-029 914-041

0.40 0.80

914-051

0.30

914-051

0.50

914-060 914-081 914-084 914-091

0.70 1.75 1.75 1.00

914-091

1.00

916-096 916-096

0.80 0.80

92 924-005 924-006 924-040 925-011 925-012 925-013 97 974-010

342

0.80 1.00 0.80 1.25 0.60 1.00 12.00

Notes

Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 210001 - 220000 220001 - 230000 Hydraulic pump, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Accumulator, replacing 210001 - 220000 220001 - 230000 Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Solenoid valve, replacing 210001 - 220000 220001 - 230000 Hammer and shear pedal valve (RCV), replacing Hammer and shear pedal valve (RCV), replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing

Volvo Construction Equipment

12/12/2014

EC250D LR Op.no.

time (h)

974-013 974-014 974-021 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

4.00 4.00 3.00 1.50 1.50 3.50 3.50 1.50 1.50 3.00 3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073

2.50 1.25 1.50 3.50 3.50

12/12/2014

Notes

Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

343

344

Volvo Construction Equipment

12/12/2014

EC250D NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002

0.80

SERVICE Maintenance service, daily

173-004

1.50

Maintenance service, every 50 hours

173-007

2.50

Maintenance service, every 250 hours

173-010

4.50

Maintenance service, every 500 hours

173-012

6.50

Maintenance service, every 1000 hours

173-014

11.00

Maintenance service, every 2000 hours

173-018

12.00

Maintenance service, every 4000 hours

173-019 173-019

3.00 0.40

Maintenance service, every 4500 hours Maintenance service, every 4500 hours

173-022 173-022 173-040

3.00 0.60 1.75

Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 500 hours

173-079 173-101 173-401

0.90 0.50 0.60

Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing

173-412 173-451 173-649

0.20 1.25 0.20

Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 210373 210374 - 220000 220001 - 230000 210001 - 210373 210001 - 210373 210001 - 220000 220001 - 230000

210001 - 220000 220001 - 230000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.00

GENERAL E-ECU, MID 128, changing non-programmed 210001 - 220000 ECU 220001 - 230000 E-ECU, MID 128, changing pre-programmed ECU210001 - 220000 220001 - 230000

21 210-002

4.00

ENGINE Compression test

210-070

4.50

Engine, removing

210-072

5.00

Engine, installing

12/12/2014

Volvo Construction Equipment

210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000

345

EC250D NL Op.no.

time (h)

Notes

220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000

214-012

3.00

Valves, adjusting

217-005

1.50

Oil level sensor, changing

0.90

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 210001 - 220000 gauge 220001 - 230000

22 221-022 23 230-001 233-001

0.50 0.30

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

233-004

0.60

Feed pump, checking feed pressure

234-041 234-042 237-124

0.40 0.50 0.70

Fuel filling pump, removing Fuel filling pump, installing High pressure fuel system, pressure relief

25 252-021

0.60

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing

254-001

2.50

254-022

0.90

254-023

0.80

254-031

0.90

254-033

1.50

254-046

0.40

254-047

0.40

254-056

0.50

254-066

0.40

255-071

2.50

256-001 256-003 256-004 256-006

0.20 0.10 0.10 0.70

346

210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000

210001 - 220000 220001 - 230000

210001 - 220000 220001 - 230000 Diesel particulate filter, check and clean 210001 - 220000 220001 - 230000 ACM (After treatment control module), replacing, 210001 - 220000 non-programmed 220001 - 230000 ACM (After treatment control module), replacing, 210001 - 220000 pre-programmed 220001 - 230000 Air pump, replacing 210001 - 220000 220001 - 230000 Burner, replacing 210001 - 220000 220001 - 230000 Spark plug, replacing 210001 - 220000 220001 - 230000 Spark plug, checking 210001 - 220000 220001 - 230000 NOx sensor, replacing 210001 - 220000 220001 - 230000 Exhaust Aftertreatment System, T-junction, 210001 - 220000 replacing 220001 - 230000 Turbocharger, replacing 210001 - 220000 220001 - 230000 Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing 210001 - 220000

Volvo Construction Equipment

12/12/2014

EC250D NL Op.no.

time (h)

Notes

4.00

Intercooler, replacing

220001 - 230000 210001 - 220000 220001 - 230000

26 260-001 261-002 261-004

0.70 0.10 0.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing

261-008

4.50

Radiator, replacing

261-016

0.80

Radiator hoses all, replacing

261-018

0.90

Expansion tank, replacing

262-098

0.80

Thermostat, replacing

263-012

0.50

Fan belt and/or alternator belt, replacing

263-022

0.50

Fan belt and/or alternator-, compressor belt, replacing all belts

258-002

29 293-001

3.00

Miscellaneous EGR cooler, replacing

293-004

3.00

EGR cooler, cleaning

293-005

3.00

EGR valve, replacing

210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000 210001 - 220000 220001 - 230000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001 311-001

0.80 0.70

BATTERY Battery charging capacity, checking Battery charging capacity, checking

311-002 311-002

1.00 1.00

Batteries, replacing Batteries, replacing

12/12/2014

Volvo Construction Equipment

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 260000 270001 - 310000

347

EC250D NL Op.no.

time (h)

Notes

260001 - 270000 311-006 311-006

0.60 0.60

Earth lead to battery, replacing Earth lead to battery, replacing

32 321-002

0.70

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

321-075

0.50

Alternator, test

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-018 331-021 331-081

1.25 0.30 0.30

Starter motor, replacing Starter motor, tests Starter relay, replacing

331-081 334-002

0.30 0.70

Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004

0.30 0.30 0.50 1.25 0.90 0.60

363-004 363-091 364-003 364-014 364-056 366-064

0.50 0.50 0.60 0.50 0.80 1.75

35 356-056

348

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000

230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000

Volvo Construction Equipment

12/12/2014

EC250D NL Op.no.

time (h)

366-066 367-075

1.25 0.90

V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing

0.80 2.00 0.50

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing Electrical distribution box, circuit board replacing

37 371-043 371-090 372-002 38 383-001 386-006

0.30 0.50

386-006 386-007

1.50 0.60

386-007 386-011 386-017 386-038

0.60 0.30 0.50 0.60

386-038 386-088

0.60 0.40

386-088

0.90

39 393-001 393-021 395-021 395-031 398-001 398-002 398-002 398-003

0.50 0.60 0.70 0.40 0.60 0.90 1.00 1.50

398-003

1.50

398-004

0.50

12/12/2014

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing Engine temperature sensor, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Engine temperature sensor, replacing Engine oil pressure sensor, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing 230001 - 240000 240001 - 260000 270001 - 310000 260001 - 270000 Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), 230001 - 240000 replacing 240001 - 260000 270001 - 310000 260001 - 270000 Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU210127 - 270000 W-ECU, MID142, changing pre-programmed ECU210001 - 210126 W-ECU, MID142, changing non-programmed 210127 - 270000 ECU W-ECU, MID142, changing non-programmed 210001 - 210126 ECU CareTrack battery, replacing

Volvo Construction Equipment

349

EC250D NL Op.no.

time (h)

Notes

POWER TRANSMISSION

43 431-021 431-031 431-115 431-115 431-117 431-117 431-127

6.50 3.50 1.75 1.25 1.00 1.25 6.00

44 441-021 441-022 441-024 441-025 441-026 441-112

2.50 0.80 1.50 1.50 0.70 0.70

443-037 443-038

5.50 7.00

Center passage, replacing Center passage, replacing seal kit

49 492-021 492-031 492-031 492-032 492-032 492-091

11.00 3.00 3.00 9.50 9.00 0.40

220001 - 230000 210001 - 210441

210001 - 210257 210258 - 220000 210001 - 210257 210258 - 220000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

3.50 4.50 0.90 0.90

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

3.00 1.25 1.75 1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Track chain assembly, removing Track chain assembly, installing Top roller, replacing one

77 775-011 775-034 775-035 775-051

350

Volvo Construction Equipment

12/12/2014

EC250D NL Op.no.

time (h)

775-061 775-066 775-081

1.50 3.00 4.00

Notes

Bottom roller, replacing one Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 821-005

1.75 1.75 2.50 1.00 0.90

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-001

5.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

870-010 870-011 872-001 873-004 873-006 873-011 874-006

0.70 1.00 0.50 3.00 0.80 0.70 1.75

84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091

12/12/2014

210001 - 220000 220001 - 230000

Volvo Construction Equipment

351

EC250D NL Op.no.

time (h)

874-010

1.75

874-011

1.75

874-012

3.00

874-013

3.00

874-016

0.30

874-094 874-095 874-096

0.60 0.60 0.60

210001 - 220000 220001 - 230000 Receiver, replacing incl draining and filling 210001 - 220000 220001 - 230000 Evaporator, replacing incl draining and filling 210001 - 220000 220001 - 230000 Expansion valve, replacing incl draining and filling210001 - 220000 220001 - 230000 Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

Condenser, replacing incl draining and filling

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-024 911-033

4.50 0.50 0.70 1.50

911-038 911-040

3.50 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010

0.20 8.00 0.50 0.80 0.80 0.80 0.30 3.50

913-029 914-041

0.40 0.80

914-051

0.50

914-060

0.70

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 210001 - 220000 220001 - 230000 Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing 210001 - 220000 220001 - 230000 Servo pump, replacing

352

Volvo Construction Equipment

12/12/2014

EC250D NL Op.no.

time (h)

914-081 914-084 914-091

1.75 1.75 1.00

Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing

916-096

0.80

Hammer and shear pedal valve (RCV), replacing

0.80 1.00 0.80 1.25 0.60 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

12.00 4.00 4.00 3.00 1.50 1.50 3.50 3.50 1.50 1.50 3.00 3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073

2.50 1.25 1.50 3.50 3.50

12/12/2014

Notes

210001 - 220000 220001 - 230000

Volvo Construction Equipment

353

354

Volvo Construction Equipment

12/12/2014

EC250E L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-314 173-319 173-332

0.90 1.50 1.75 4.00 5.50 8.50 8.50 2.50 1.00 1.75 1.25 2.50 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

1.50

200-067

2.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

2.50 5.00 6.00 0.60

210-093

0.50

214-012 214-037 214-038 217-005

1.25 0.40 0.40 1.25

22 221-022 23 230-001

12/12/2014

0.90

0.50

ENGINE Compression test Engine, removing Engine, installing Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (crank shaft), replacing Valves, adjusting Valve cover, removing Valve cover, installing Oil level sensor, changing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check

Volvo Construction Equipment

355

EC250E L Op.no.

time (h)

233-001 233-004 237-002 237-017 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.30 3.00 7.50 1.25 2.00 1.25 1.50 0.60 0.80

Notes

Fuel system, bleeding Feed pump, checking feed pressure Injectors, replacing all Injector sleeves, replacing Fuel rail, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing High pressure fuel pipes, replacing

25 252-021 254-001 254-022

0.70 2.50 1.00

254-023

0.60

254-059 254-060 254-103 254-107 254-112 254-114 254-118 254-119 254-120 254-124 254-124 254-126 254-127 255-009 255-071 258-002

0.40 1.75 1.50 1.50 3.00 1.50 1.00 0.40 0.50 0.30 0.30 0.80 2.00 0.40 1.25 4.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing Waste gate, testing Turbocharger, replacing Intercooler, replacing

0.70 0.70 4.50 1.00 1.25 1.00

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, changing Radiator, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing

1.25

Miscellaneous EGR cooler, replacing

26 260-001 261-004 261-008 261-018 262-002 262-098 29 293-001

356

Volvo Construction Equipment

12/12/2014

EC250E L Op.no.

time (h)

293-008 293-009 293-010

1.25 1.25 0.70

Notes

EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.60 0.80 1.50 0.70 1.25

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Control lockout lever switch, replacing Ignition switch, replacing Pre-heating relay, replacing HMICU, changing pre-programmed ECU HMICU, changing non-programmed ECU GPMECU1, changing pre-programmed ECU GPMECU1, changing non-programmed ECU

2.00 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106 37 371-090 371-092 372-002

12/12/2014

Volvo Construction Equipment

357

EC250E L Op.no.

38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

0.30 0.40 0.40 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing CareTrack battery, replacing W-ECU, replacing, non-programmed W-ECU, replacing, pre-programmed

POWER TRANSMISSION

43 431-021 431-031 431-053 431-115 431-115 431-117 431-127

6.50 4.00 6.50 1.75 1.25 1.50 6.00

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

2.50 0.80 1.50 1.50 0.70 6.50 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037 443-038 49 492-021 492-031 492-032 492-091

358

11.00 3.00 9.00 0.40

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

Volvo Construction Equipment

12/12/2014

EC250E L Op.no.

time (h)

492-095 492-096

0.70 0.70

Notes

Swing ring gear cover, removal Swing ring gear cover, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 715-019 715-020 715-023 715-024 716-001 716-002

77 775-011 775-034 775-035 775-036 775-051 775-061 775-066 775-081

3.50 4.50 0.60 1.25 0.90 1.00 0.90 0.90 3.00 1.25 1.75 9.50 1.00 1.50 3.00 4.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002 843-012 843-013

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50 4.50 4.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing

Volvo Construction Equipment

359

EC250E L Op.no.

time (h)

843-048

0.90

Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.50 1.50 1.50 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing CCM, changing non-programmed ECU CCM, changing pre-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

4.50 0.50 2.00

911-035 911-040

1.75 0.40

911-051

0.20

360

Volvo Construction Equipment

12/12/2014

EC250E L Op.no.

time (h)

912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 913-085 914-041

8.00 0.50 0.80 0.80 0.80 0.30 4.50 0.60 1.75 0.40

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 3.00 2.50 1.50 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

99 992-002 992-003

12/12/2014

5.50 6.50

Notes

UNIT, DIGGING Boom, replacing Boom cylinder, replacing Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation

Volvo Construction Equipment

361

362

Volvo Construction Equipment

12/12/2014

EC250E LD Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-314 173-319 173-332

0.90 1.50 1.75 4.00 5.50 8.50 8.50 2.50 1.00 1.75 1.25 2.50 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

1.50

200-067

2.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

2.50 5.00 6.00 0.60

210-093

0.50

214-012 214-037 214-038 217-005

1.25 0.40 0.40 1.25

22 221-022 23 230-001

12/12/2014

0.90

0.50

Volvo Construction Equipment

363

EC250E LD Op.no.

time (h)

233-001 233-004 237-002 237-017 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.30 3.00 7.50 1.25 2.00 1.25 1.50 0.60 0.80

Notes

25 252-021 254-001 254-022

0.70 2.50 1.00

254-023

0.60

254-059 254-060 254-103 254-107 254-112 254-114 254-118 254-119 254-120 254-124 254-124 254-126 254-127 255-009 255-071 258-002

0.40 1.75 1.50 1.50 3.00 1.50 1.00 0.40 0.50 0.30 0.30 0.80 2.00 0.40 1.25 4.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing Waste gate, testing Turbocharger, replacing Intercooler, replacing

0.70 0.70 4.50 1.00 1.25 1.00

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, changing Radiator, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing

1.25

Miscellaneous EGR cooler, replacing

26 260-001 261-004 261-008 261-018 262-002 262-098 29 293-001

364

Volvo Construction Equipment

12/12/2014

EC250E LD Op.no.

time (h)

293-008 293-009 293-010

1.25 1.25 0.70

Notes

EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.60 0.80 1.50 0.70 1.25

2.00 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106 37 371-090 371-092 372-002

12/12/2014

Volvo Construction Equipment

365

EC250E LD Op.no.

38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

0.30 0.40 0.40 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-031 431-053 431-115 431-115 431-117 431-127

6.50 4.00 6.50 1.75 1.25 1.50 6.00

2.50 0.80 1.50 1.50 0.70 6.50 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037 443-038 49 492-021 492-031 492-032 492-091

366

11.00 3.00 9.00 0.40

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

Volvo Construction Equipment

12/12/2014

EC250E LD Op.no.

time (h)

492-095 492-096

0.70 0.70

Notes

Swing ring gear cover, removal Swing ring gear cover, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 715-019 715-020 715-023 715-024 716-001 716-002

77 775-011 775-034 775-035 775-036 775-051 775-061 775-066 775-081

3.50 4.50 0.60 1.25 0.90 1.00 0.90 0.90 3.00 1.25 1.75 9.50 1.00 1.50 3.00 4.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002 843-012 843-013

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50 4.50 4.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing

Volvo Construction Equipment

367

EC250E LD Op.no.

time (h)

843-048

0.90

Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.50 1.50 1.50 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

4.50 0.50 2.00

911-035 911-040

1.75 0.40

911-051

0.20

368

Volvo Construction Equipment

12/12/2014

EC250E LD Op.no.

time (h)

912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 913-085 914-041

8.00 0.50 0.80 0.80 0.80 0.30 4.50 0.60 1.75 0.40

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 3.00 2.50 1.50 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

369

370

Volvo Construction Equipment

12/12/2014

EC250E LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-314 173-319 173-332

0.90 1.50 1.75 4.00 5.50 8.50 8.50 2.50 1.00 1.75 1.25 2.50 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

1.50

200-067

2.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

2.50 5.00 6.00 0.60

210-093

0.50

214-012 214-037 214-038 217-005

1.25 0.40 0.40 1.25

22 221-022 23 230-001

12/12/2014

0.90

0.50

Volvo Construction Equipment

371

EC250E LR Op.no.

time (h)

233-001 233-004 237-002 237-017 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.30 3.00 7.50 1.25 2.00 1.25 1.50 0.60 0.80

Notes

25 252-021 254-001 254-022

0.70 2.50 1.00

254-023

0.60

254-059 254-060 254-103 254-107 254-112 254-114 254-118 254-119 254-120 254-124 254-124 254-126 254-127 255-009 255-071 258-002

0.40 1.75 1.50 1.50 3.00 1.50 1.00 0.40 0.50 0.30 0.30 0.80 2.00 0.40 1.25 4.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing Waste gate, testing Turbocharger, replacing Intercooler, replacing

0.70 0.70 4.50 1.00 1.25 1.00

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, changing Radiator, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing

1.25

Miscellaneous EGR cooler, replacing

26 260-001 261-004 261-008 261-018 262-002 262-098 29 293-001

372

Volvo Construction Equipment

12/12/2014

EC250E LR Op.no.

time (h)

293-008 293-009 293-010

1.25 1.25 0.70

Notes

EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.60 0.80 1.50 0.70 1.25

2.00 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106 37 371-090 371-092 372-002

12/12/2014

Volvo Construction Equipment

373

EC250E LR Op.no.

38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

0.30 0.40 0.40 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-031 431-053 431-115 431-115 431-117 431-127

6.50 4.00 6.50 1.75 1.25 1.50 6.00

2.50 0.80 1.50 1.50 0.70 6.50 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037 443-038 49 492-021 492-031 492-032 492-091

374

11.00 3.00 9.00 0.40

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

Volvo Construction Equipment

12/12/2014

EC250E LR Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

77 775-011 775-034 775-035 775-036 775-051 775-061 775-066 775-081

3.50 4.50 0.90 0.90 3.00 1.25 1.75 9.50 1.00 1.50 3.00 4.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50 4.50 4.50 0.90

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing

Volvo Construction Equipment

375

EC250E LR Op.no.

time (h)

852-091

2.50

Notes

Seat support, replacing

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.50 1.50 1.50 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

4.50 0.50 2.00

911-035 911-040

1.75 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010

0.20 8.00 0.50 0.80 0.80 0.80 0.30 4.50

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan pump, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing

376

Volvo Construction Equipment

12/12/2014

EC250E LR Op.no.

time (h)

913-029 913-085 914-041

0.60 1.75 0.40

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

Pump regulator, replacing Power take-off (PTO), replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 3.00 2.50 1.50 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

377

378

Volvo Construction Equipment

12/12/2014

EC250E NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-314 173-319 173-332

0.90 1.50 1.75 4.00 5.50 8.50 8.50 2.50 1.00 1.75 1.25 2.50 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

1.50

200-067

2.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

2.50 5.00 6.00 0.60

210-093

0.50

214-012 214-037 214-038 217-005

1.25 0.40 0.40 1.25

22 221-022 23 230-001

12/12/2014

0.90

0.50

Volvo Construction Equipment

379

EC250E NL Op.no.

time (h)

233-001 233-004 237-002 237-017 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.30 3.00 7.50 1.25 2.00 1.25 1.50 0.60 0.80

Notes

25 252-021 254-001 254-022

0.70 2.50 1.00

254-023

0.60

254-059 254-060 254-103 254-107 254-112 254-114 254-118 254-119 254-120 254-124 254-124 254-126 254-127 255-009 255-071 258-002

0.40 1.75 1.50 1.50 3.00 1.50 1.00 0.40 0.50 0.30 0.30 0.80 2.00 0.40 1.25 4.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing Waste gate, testing Turbocharger, replacing Intercooler, replacing

0.70 0.70 4.50 1.00 1.25 1.00

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, changing Radiator, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing

1.25

Miscellaneous EGR cooler, replacing

26 260-001 261-004 261-008 261-018 262-002 262-098 29 293-001

380

Volvo Construction Equipment

12/12/2014

EC250E NL Op.no.

time (h)

293-008 293-009 293-010

1.25 1.25 0.70

Notes

EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.60 0.80 1.50 0.70 1.25

2.00 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106 37 371-090 371-092 372-002

12/12/2014

Volvo Construction Equipment

381

EC250E NL Op.no.

38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

0.30 0.40 0.40 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-031 431-053 431-115 431-115 431-117 431-127

6.50 4.00 6.50 1.75 1.25 1.50 6.00

2.50 0.80 1.50 1.50 0.70 6.50 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037 443-038 49 492-021 492-031 492-032 492-091

382

11.00 3.00 9.00 0.40

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

Volvo Construction Equipment

12/12/2014

EC250E NL Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

77 775-011 775-034 775-035 775-036 775-051 775-061 775-066 775-081

3.50 4.50 0.90 0.90 3.00 1.25 1.75 9.50 1.00 1.50 3.00 4.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50 4.50 4.50 0.90

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing

Volvo Construction Equipment

383

EC250E NL Op.no.

time (h)

852-091

2.50

Notes

Seat support, replacing

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.50 1.50 1.50 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

4.50 0.50 2.00

911-035 911-040

1.75 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010

0.20 8.00 0.50 0.80 0.80 0.80 0.30 4.50

384

Volvo Construction Equipment

12/12/2014

EC250E NL Op.no.

time (h)

913-029 913-085 914-041

0.60 1.75 0.40

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 3.00 2.50 1.50 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

385

386

Volvo Construction Equipment

12/12/2014

EC250E NLD Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-314 173-319 173-332

0.90 1.50 1.75 4.00 5.50 8.50 8.50 2.50 1.00 1.75 1.25 2.50 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

1.50

200-067

2.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

2.50 5.00 6.00 0.60

210-093

0.50

214-012 214-037 214-038 217-005

1.25 0.40 0.40 1.25

22 221-022 23 230-001

12/12/2014

0.90

0.50

Volvo Construction Equipment

387

EC250E NLD Op.no.

time (h)

233-001 233-004 237-002 237-017 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.30 3.00 7.50 1.25 2.00 1.25 1.50 0.60 0.80

Notes

25 252-021 254-001 254-022

0.70 2.50 1.00

254-023

0.60

254-059 254-060 254-103 254-107 254-112 254-114 254-118 254-119 254-120 254-124 254-124 254-126 254-127 255-009 255-071 258-002

0.40 1.75 1.50 1.50 3.00 1.50 1.00 0.40 0.50 0.30 0.30 0.80 2.00 0.40 1.25 4.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing Waste gate, testing Turbocharger, replacing Intercooler, replacing

0.70 0.70 4.50 1.00 1.25 1.00

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, changing Radiator, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing

1.25

Miscellaneous EGR cooler, replacing

26 260-001 261-004 261-008 261-018 262-002 262-098 29 293-001

388

Volvo Construction Equipment

12/12/2014

EC250E NLD Op.no.

time (h)

293-008 293-009 293-010

1.25 1.25 0.70

Notes

EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.60 0.80 1.50 0.70 1.25

2.00 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106 37 371-090 371-092 372-002

12/12/2014

Volvo Construction Equipment

389

EC250E NLD Op.no.

38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

0.30 0.40 0.40 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-031 431-053 431-115 431-115 431-117 431-127

6.50 4.00 6.50 1.75 1.25 1.50 6.00

2.50 0.80 1.50 1.50 0.70 6.50 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037 443-038 49 492-021 492-031 492-032 492-091

390

11.00 3.00 9.00 0.40

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

Volvo Construction Equipment

12/12/2014

EC250E NLD Op.no.

time (h)

492-095 492-096

0.70 0.70

Notes

Swing ring gear cover, removal Swing ring gear cover, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 715-019 715-020 715-023 715-024 716-001 716-002

77 775-011 775-034 775-035 775-036 775-051 775-061 775-066 775-081

3.50 4.50 0.60 1.25 0.90 1.00 0.90 0.90 3.00 1.25 1.75 9.50 1.00 1.50 3.00 4.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002 843-012 843-013

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50 4.50 4.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing

Volvo Construction Equipment

391

EC250E NLD Op.no.

time (h)

843-048

0.90

Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.50 1.50 1.50 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

4.50 0.50 2.00

911-035 911-040

1.75 0.40

911-051

0.20

392

Volvo Construction Equipment

12/12/2014

EC250E NLD Op.no.

time (h)

912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 913-085 914-041

8.00 0.50 0.80 0.80 0.80 0.30 4.50 0.60 1.75 0.40

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 3.00 2.50 1.50 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

393

394

Volvo Construction Equipment

12/12/2014

EC27C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-059 173-073 173-081 173-087 173-093 173-093

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil Travel motor gearbox, changing oil Coolant, changing Track tension, checking Track tension, checking

19 191-022 191-025

3.00 6.50 1.00 1.25 2.00 3.50 6.50 5.00 7.00 10.00 0.60 0.80 0.70 0.70 0.30 0.30 0.10 0.10

GENERAL Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 214-012 216-014

2.00 2.00 2.50 1.50 3.00

ENGINE Compression test Engine, removing Engine, installing Valves, adjusting Crankshaft, replacing front oil seal

3.50

LUBRICATING SYSTEM Oil pump, replacing

0.20 0.20 1.00 0.70 0.30 1.00 3.00

FUEL SYSTEM Fuel pump, removing Fuel pump, installing Fuel tank, removing Fuel tank, installing Idling speed, checking and adjusting Injection timing, checking Injection pump, removing

22 221-014 23 233-011 233-012 234-011 234-012 236-001 236-030 236-070

12/12/2014

Volvo Construction Equipment

395

EC27C Op.no.

25 252-017 252-018 256-010 256-011 26 261-011 261-013 262-005 262-006 262-098 263-012 263-013 27 275-014 275-015

time (h)

0.40 0.40 0.30 0.20 1.00 0.80 0.80 0.90 0.80 0.40 0.20

0.20 0.30

Notes

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Air cleaner, removing Air cleaner, installing COOLING SYSTEM Radiator, removing Radiator, installing Coolant pump, removing Coolant pump, installing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension ENGINE CONTROL Automatic idling device, removing Automatic idling device, installing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-005

0.40 0.60

BATTERY Batteries, replacing Battery condition, check

0.20 0.30

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.40 0.30 0.60 0.60

STARTING SYSTEM Starter motor, removing Starter motor, installing Glow plug, removal Glow plug, installation

0.20

LIGHTING Lamp bulb, replacing

0.30 0.40

OTHER ELECTRICAL EQUIPMENT Horn, replacing V-ECU, replacing

1.00

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

32 321-003 321-004 33 331-016 331-017 333-002 333-003 35 352-001 36 362-002 367-052 37 372-002 396

Volvo Construction Equipment

12/12/2014

EC27C Op.no.

39 390-902

time (h)

2.50

Notes

MISCELLANEOUS CareTrack, installing new

POWER TRANSMISSION

44 441-030 441-030 441-030 441-031 441-031 441-033 441-033 441-033 441-034 441-113 441-114

HYDROSTATIC DRIVE Swing motor, removing Swing motor, removing Swing motor, removing Swing motor, installing Swing motor, installing Swing motor, replacing counterbalance valve Swing motor, replacing counterbalance valve Swing motor, replacing counterbalance valve Swing motor removed, overhaul Track motor, removing Track motor, installing

3.50 3.50 1.25 5.00 1.75 0.90 0.80 0.80 5.00 1.25 1.50

3374 - 4613 1 - 3373 4614 - 9999 1 - 4613 4614 - 9999 4614 - 9999 1 - 3373 3374 - 4613

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.40 0.50

FRAME Counterweight, removing Counterweight, fitting

0.30 0.50 0.40 0.70 0.30 0.40 0.30 0.30 0.20 0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, removing Front idler, installing Sprocket, removal Sprocket, installation Rubber track, removing Rubber track, installing Top roller, removal Top roller, installation Bottom roller, removing Bottom roller, installing

77 775-009 775-010 775-022 775-023 775-041 775-042 775-052 775-053 775-062 775-063

12/12/2014

Volvo Construction Equipment

397

EC27C Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-004 810-004 810-004 810-005 810-005 810-013 810-014

0.60 0.90 3.00 3.00 3.00 3.50 3.50 0.40 0.40

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab platform, removal Cab platform, removal Cab platform, removal Cab platform, installation Cab platform, installation Cab, roof panel, removing Cab, roof panel, installing

0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, changing gas spring

0.40 0.30 0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Seat retention cable, replacement

0.10 0.20 0.30

INTERIOR EQUIPMENT Instrument console, removing Instrument console, installing Seat safety belt, replacing

82 821-031 85 852-003 852-004 852-011 88 881-001 881-002 884-001

1 - 3373 4614 - 9999 3374 - 4613 1 - 4613 4614 - 9999

1 - 4613

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-034

GENERAL H-ECU (hydraulic), replacing pre-programmed ECU

91 911-013 911-014 911-036 911-037 912-088 912-088 912-089 912-089 912-091 912-091

398

0.40

0.50 0.60 3.00 3.00 2.00 2.00 2.50 2.50 2.50 2.00

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Main Control Valve - Disassembly 1 - 3373 Main Control Valve - Disassembly 3374 - 9999 Main Control Valve - Assembly 4614 - 9999 Main Control Valve - Assembly 1 - 4613 Main control valve, removal 4614 - 9999 Main control valve, removal 1 - 3373

Volvo Construction Equipment

12/12/2014

EC27C Op.no.

time (h)

912-091 912-092 912-092 912-117 912-117 912-141

2.00 2.00 2.50 0.70 0.70 5.00

912-141

5.00

912-142

4.50

912-142

4.50

912-143 912-143 912-150 912-160 912-160 912-167

0.50 0.50 0.50 0.70 0.70 4.50

912-167

4.50

912-168 912-168 912-175 912-175 913-003

0.50 0.50 0.60 0.60 0.30

913-006 913-006 913-023 913-024 913-031 913-031 913-064 913-065 913-066 913-066 914-047 914-047 914-048 914-048 914-055 914-064 914-064

0.30 0.30 1.00 1.25 0.50 0.50 1.25 0.40 0.40 0.40 0.30 0.30 0.50 0.50 0.50 0.60 0.60

12/12/2014

Notes

Main control valve, removal 3374 - 4613 Main control valve, installation 1 - 4613 Main control valve, installation 4614 - 9999 LS-pressure relief valve, replacing 3374 - 9999 LS-pressure relief valve, replacing 1 - 3373 Directional valve, drive, disassembling spool and 1 - 3373 replacing seals Directional valve, drive, disassembling spool and 3374 - 9999 replacing seals Directional valve, dozer blade, disassembling 1 - 3373 spool and replacing seals Directional valve, dozer blade, disassembling 3374 - 9999 spool and replacing seals Load check valve, replacing 3374 - 9999 Load check valve, replacing 1 - 3373 Working pressure, checking and adjusting Port relief valve pressure, checking and adjusting3374 - 9999 Port relief valve pressure, checking and adjusting1 - 3373 Directional valve, hydraulically operated, 1 - 3373 disassembling spool and replacing seals Directional valve, hydraulically operated, 3374 - 9999 disassembling spool and replacing seals Compensator valve, replacing 3374 - 9999 Compensator valve, replacing 1 - 3373 Secondary pressure limiting valve, replacing 3374 - 9999 Secondary pressure limiting valve, replacing 1 - 3373 Hydraulic pump, checking and adjusting standby pressure LS (load sense) pressure, checking 1 - 4613 LS (load sense) pressure, checking 4614 - 9999 Pump, removal Pump, installation Flow regulation valve, changing 3374 - 9999 Flow regulation valve, changing 1 - 3373 Hydraulic pump, power control checking Hydraulic pump, power control adjusting FR pressure control valve, checking and adjusting FR pressure control valve, checking and adjusting Servo accumulator, removal 1 - 3373 Servo accumulator, removal 3374 - 9999 Servo accumulator, installation 3374 - 9999 Servo accumulator, installation 1 - 3373 Servo pressure, checking and adjusting Servo valve, removal 3374 - 9999 Servo valve, removal 1 - 3373

Volvo Construction Equipment

399

EC27C Op.no.

time (h)

914-065 914-104 914-105 915-004 915-004 915-005

0.90 0.50 0.60 0.90 0.90 1.00

Servo valve, installation Travel valve (pedal), removing Travel valve (pedal), installing Control lever, removal Control lever, removal Control lever, installation

1.75 1.75 2.50 0.50 0.50 0.50 0.70 0.70 0.70 0.40 0.40 0.60 0.40 0.40 0.60

UNIT, DIGGING Boom, removal Boom, removal Boom, installation Boom cylinder, removal Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, removal Dipper arm cylinder, installation Bucket cylinder, removal Bucket cylinder, removal Bucket cylinder, installation

97 974-013 974-013 974-014 974-031 974-031 974-032 975-011 975-011 975-012 975-014 975-014 975-015 975-062 975-062 975-065

400

Notes

Volvo Construction Equipment

4614 - 9999 4614 - 9999 1 - 3373 3374 - 9999

1 - 3373 3374 - 9999 1 - 3373 3374 - 9999 1 - 3373 3374 - 9999 1 - 3373 3374 - 9999 1 - 3373 3374 - 9999

12/12/2014

EC300D L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-002

0.80 0.80

SERVICE Maintenance service, daily Maintenance service, daily

173-004

1.50

Maintenance service, every 50 hours

173-004 173-007

1.50 2.50

Maintenance service, every 50 hours Maintenance service, every 250 hours

173-007 173-010

2.50 4.50

Maintenance service, every 250 hours Maintenance service, every 500 hours

173-010 173-012

4.50 6.50

Maintenance service, every 500 hours Maintenance service, every 1000 hours

173-012 173-014

6.50 12.00

Maintenance service, every 1000 hours Maintenance service, every 2000 hours

173-014 173-018

11.00 12.00

Maintenance service, every 2000 hours Maintenance service, every 4000 hours

173-018 173-019 173-019 173-022

12.00 3.00 0.40 0.60

Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours

173-022 173-022 173-040

3.00 0.60 1.75

Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 500 hours

12/12/2014

Volvo Construction Equipment

210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 210001 - 210940 210941 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 210940 210001 - 210940 230001 - 250000 270001 - 310000

401

EC300D L Op.no.

time (h)

Notes

173-040 173-079 173-101 173-401

1.75 0.90 0.50 0.60

Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing

173-401 173-412 173-451 173-649

0.60 0.20 1.25 0.20

Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

250001 - 260000 260001 - 270000 210001 - 230000

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-068

1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing non-programmed ECU

200-070

0.80

200-070

1.00

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 E-ECU, MID 128, changing pre-programmed ECU230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 E-ECU, MID 128, changing pre-programmed ECU210001 - 230000

21 210-002 210-070

4.00 4.50

ENGINE Compression test Engine, removing

210-070 210-072

4.50 5.50

Engine, removing Engine, installing

210-072 214-012 214-012

5.00 3.00 3.00

Engine, installing Valves, adjusting Valves, adjusting

214-012

3.00

Valves, adjusting

402

Volvo Construction Equipment

210001 - 230000

210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 210001 - 230000 230001 - 250000 280001 - 310000 270001 - 280000 250001 - 260000 260001 - 270000

12/12/2014

EC300D L Op.no.

time (h)

217-005

1.50

Oil level sensor, changing

217-005

1.50

Oil level sensor, changing

22 221-022

0.70

221-022

0.90

223-006

1.25

Notes

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 230001 - 250000 gauge 270001 - 310000 250001 - 260000 260001 - 270000 Lubrication oil pressure, checking with pressure 210001 - 230000 gauge Oil cooler, replacing 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

23 230-001 233-001 233-001

0.50 0.30 0.30

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Fuel system, bleeding

233-004

0.60

Feed pump, checking feed pressure

233-004 234-041 234-042 237-124

0.60 0.40 0.50 0.70

Feed pump, checking feed pressure Fuel filling pump, removing Fuel filling pump, installing High pressure fuel system, pressure relief

25 252-020

1.00

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

252-021

1.00

252-021 254-001 254-022

0.60 2.50 0.90

254-023

0.80

12/12/2014

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000

210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000

210001 - 230000

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 Exhaust pipe, flexible tube, replacing 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 Exhaust pipe, flexible tube, replacing 210001 - 230000 Diesel particulate filter, check and clean 210001 - 230000 ACM (After treatment control module), replacing, 210001 - 230000 non-programmed ACM (After treatment control module), replacing, 210001 - 230000 pre-programmed

Volvo Construction Equipment

403

EC300D L Op.no.

time (h)

254-031 254-033 254-046 254-047 254-056 254-066

0.90 1.50 0.40 0.40 0.50 0.40

255-071 255-071

2.50 2.50

Air pump, replacing Burner, replacing Spark plug, replacing Spark plug, checking NOx sensor, replacing Exhaust Aftertreatment System, T-junction, replacing Turbocharger, replacing Turbocharger, replacing

256-001 256-003 256-004 256-006 256-006

0.20 0.10 0.10 0.70 0.50

Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Preheating coil, replacing

258-002 258-002

4.00 4.00

Intercooler, replacing Intercooler, replacing

26 260-001 261-002 261-004

0.70 0.10 0.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing

261-004 261-008 261-008

0.50 4.50 4.50

Coolant, changing Radiator, replacing Radiator, replacing

261-016

0.80

Radiator hoses all, replacing

261-016 261-018 261-018

0.80 0.90 0.80

Radiator hoses all, replacing Expansion tank, replacing Expansion tank, replacing

404

Notes

Volvo Construction Equipment

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000

12/12/2014

EC300D L Op.no.

time (h)

Notes

262-098 262-098

0.80 0.80

Thermostat, replacing Thermostat, replacing

263-012

0.80

Fan belt and/or alternator belt, replacing

263-012 263-022

0.50 0.50

263-022

0.50

Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts Fan belt and/or alternator-, compressor belt, replacing all belts

29 293-001 293-004 293-005

3.00 3.00 3.00

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR valve, replacing

260001 - 270000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 210001 - 230000 210001 - 230000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001 311-001

0.80 0.70

BATTERY Battery charging capacity, checking Battery charging capacity, checking

311-002 311-002

1.00 1.00

Batteries, replacing Batteries, replacing

311-006 311-006

0.60 0.60

Earth lead to battery, replacing Earth lead to battery, replacing

12/12/2014

Volvo Construction Equipment

270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000

405

EC300D L Op.no.

time (h)

Notes

32 321-002

0.70

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

321-075

0.50

Alternator, test

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-018 331-021 331-081

1.25 0.30 0.30

Starter motor, replacing Starter motor, tests Starter relay, replacing

331-081 334-002

0.30 0.70

Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004

0.30 0.30 0.50 1.25 0.90 0.60

363-004 363-091 364-003 364-014 364-056 366-064

0.50 0.50 0.60 0.50 0.80 1.75

366-066 367-075

1.25 0.90

0.80 0.80

CABLE; FUSE; RELAY Battery disconnector, replacing Battery disconnector, replacing

35 356-056

37 371-043 371-043

406

Volvo Construction Equipment

270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000

270001 - 310000

12/12/2014

EC300D L Op.no.

time (h)

371-090 371-090 372-002

2.00 1.50 0.50

38 383-001 386-006

0.30 0.50

386-006 386-007

1.50 0.60

386-007 386-011 386-017 386-038

0.60 0.30 0.50 0.60

386-038 386-088

0.60 0.40

386-088

0.90

39 393-001 393-021 395-021 395-031 398-001 398-002 398-002 398-003

0.50 0.60 0.70 0.40 0.60 1.00 0.90 1.50

398-003

1.50

398-004

0.50

12/12/2014

Notes

Engine wire harness, replacing Engine wire harness, replacing 270001 - 310000 Electrical distribution box, circuit board replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing Engine temperature sensor, replacing 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 Engine temperature sensor, replacing Engine oil pressure sensor, replacing 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), 270001 - 310000 replacing 250001 - 260000 260001 - 270000 230001 - 250000 Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU210001 - 210319 W-ECU, MID142, changing pre-programmed ECU210320 - 270000 W-ECU, MID142, changing non-programmed 210320 - 270000 ECU W-ECU, MID142, changing non-programmed 210001 - 210319 ECU CareTrack battery, replacing

Volvo Construction Equipment

407

EC300D L Op.no.

time (h)

Notes

POWER TRANSMISSION

43 431-021 431-031 431-053 431-115 431-117 431-127

6.50 3.50 6.50 1.25 1.50 6.00

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

2.50 0.70 1.50 1.50 0.70 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 49 492-021 492-031 492-031 492-032 492-032 492-091

11.00 3.00 3.00 9.50 9.00 0.40

210001 - 210615 210616 - 230000 210001 - 210615 210616 - 230000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

77 775-011 775-021 775-034 775-035 775-036 775-051

408

3.50 4.50 0.90 0.90 3.00 3.50 1.75 2.00 11.00 1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one

Volvo Construction Equipment

12/12/2014

EC300D L Op.no.

time (h)

775-061 775-066 775-081

1.50 3.00 4.00

Notes

Bottom roller, replacing one Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 821-005

1.75 1.75 2.50 1.00 0.90

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-001 870-001

5.00 3.50

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cooler and Heater assembly, replacing

870-010 870-011 872-001 873-004 873-006

0.70 1.00 0.50 3.00 0.80

ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing

84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091

12/12/2014

Volvo Construction Equipment

210001 - 230000 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000

409

EC300D L Op.no.

time (h)

873-011 874-006

0.70 2.50

874-006 874-010 874-010

1.75 1.75 1.50

874-011 874-011

1.75 1.75

874-012

3.00

874-012 874-013 874-013

3.00 3.00 3.00

874-016

0.30

874-094 874-095 874-096

0.60 0.60 0.60

270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 Compressor, replacing incl draining and filling 210001 - 230000 Condenser, replacing incl draining and filling 210001 - 230000 Condenser, replacing incl draining and filling 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 Receiver, replacing incl draining and filling 210001 - 230000 Receiver, replacing incl draining and filling 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 Evaporator, replacing incl draining and filling 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 Evaporator, replacing incl draining and filling 210001 - 230000 Expansion valve, replacing incl draining and filling210001 - 230000 Expansion valve, replacing incl draining and filling270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

Air mix door actuator, replacing Compressor, replacing incl draining and filling

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-033

410

1.75 4.50 0.50 0.70 1.50

Volvo Construction Equipment

12/12/2014

EC300D L Op.no.

time (h)

911-038 911-040

3.50 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-010

0.20 8.00 0.50 0.80 0.80 0.80 0.30 4.00 4.00

913-029 914-041

0.40 0.80

914-051

0.30

914-051 914-060 914-081 914-084 914-091

0.50 0.70 1.75 1.75 1.00

914-091 916-096 916-096

1.00 0.80 0.80

92 924-005 924-006 924-040 925-011 925-012 925-013 97 970-006

12/12/2014

Notes

Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 210001 - 230000 Hydraulic pump, replacing 270001 - 310000 250001 - 270000 230001 - 250000 260001 - 270000 Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing 270001 - 310000 250001 - 270000 230001 - 250000 260001 - 270000 Accumulator, replacing 210001 - 230000 Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing 270001 - 310000 250001 - 270000 230001 - 250000 260001 - 270000 Solenoid valve, replacing 210001 - 230000 Hammer and shear pedal valve (RCV), replacing Hammer and shear pedal valve (RCV), replacing 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

0.80 1.00 0.80 1.25 0.60 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

1.50

UNIT, DIGGING Digging equipment, removal

Volvo Construction Equipment

411

EC300D L Op.no.

time (h)

970-007 974-010 974-013 974-014 974-021 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

1.75 12.00 4.00 4.00 3.00 1.50 1.50 3.50 3.50 1.50 1.50 3.00 3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073

2.50 1.25 1.50 3.50 3.50

99 992-002 992-003

412

5.50 6.50

Notes

Digging equipment, installation Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation

Volvo Construction Equipment

12/12/2014

EC300D LD Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-019 173-022 173-022 173-040 173-079 173-101 173-401 173-412 173-451 173-649

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

0.80 1.50 2.50 4.50 6.50 11.00 12.00 3.00 0.40 3.00 0.60 1.75 0.90 0.50 0.60 0.20 1.25 0.20

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000

210001 - 230000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.00

GENERAL E-ECU, MID 128, changing non-programmed 210001 - 230000 ECU E-ECU, MID 128, changing pre-programmed ECU210001 - 230000

4.00 4.50 5.00 3.00 1.50

ENGINE Compression test Engine, removing Engine, installing Valves, adjusting Oil level sensor, changing

21 210-002 210-070 210-072 214-012 217-005 22 221-022 23 230-001 233-001 233-004 234-041

12/12/2014

0.90

0.50 0.30 0.60 0.40

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 210001 - 230000 gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure Fuel filling pump, removing

Volvo Construction Equipment

210001 - 230000 210001 - 230000

413

EC300D LD Op.no.

time (h)

234-042 237-124

0.50 0.70

25 252-021 254-001 254-022

0.60 2.50 0.90

254-023

0.80

254-031 254-033 254-046 254-047 254-056 254-066

0.90 1.50 0.40 0.40 0.50 0.40

255-071 256-001 256-003 256-004 256-006 258-002

2.50 0.20 0.10 0.10 0.70 4.00

26 260-001 261-002 261-004 261-008 261-016 261-018 262-098 263-012 263-022 29 293-001 293-004 293-005

414

0.70 0.10 0.50 4.50 0.80 0.90 0.80 0.50 0.50

3.00 3.00 3.00

Notes

Fuel filling pump, installing High pressure fuel system, pressure relief INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Spark plug, replacing Spark plug, checking NOx sensor, replacing Exhaust Aftertreatment System, T-junction, replacing Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hoses all, replacing Expansion tank, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR valve, replacing

Volvo Construction Equipment

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000

210001 - 230000 210001 - 230000

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000

210001 - 230000 210001 - 230000 210001 - 230000

12/12/2014

EC300D LD Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-074

0.80

GENERAL I-ECU, MID 140, changing pre-programmed ECU

31 311-001 311-001

0.80 0.70

BATTERY Battery charging capacity, checking Battery charging capacity, checking

311-002 311-002

1.00 1.00

Batteries, replacing Batteries, replacing

311-006 311-006

0.60 0.60

Earth lead to battery, replacing Earth lead to battery, replacing

32 321-002

0.70

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

321-075

0.50

Alternator, test

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-018 331-021 331-081

1.25 0.30 0.30

Starter motor, replacing Starter motor, tests Starter relay, replacing

331-081 334-002

0.30 0.70

Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.30

OTHER ELECTRICAL EQUIPMENT Horn, replacing

35 356-056 36 362-002

12/12/2014

Volvo Construction Equipment

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

415

EC300D LD Op.no.

time (h)

362-041 362-051 363-002 363-003 363-004

0.30 0.50 1.25 0.90 0.60

Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing

363-004 363-091 364-003 364-014 364-056 366-064

0.50 0.50 0.60 0.50 0.80 1.75

366-066 367-075

1.25 0.90

2.00 0.50

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical distribution box, circuit board replacing

37 371-090 372-002 38 383-001 386-006

0.30 0.50

386-006 386-007

1.50 0.60

386-007 386-011 386-017 386-038

0.60 0.30 0.50 0.60

386-038 386-088

0.60 0.40

386-088

0.90

416

Notes

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

Volvo Construction Equipment

12/12/2014

EC300D LD Op.no.

time (h)

39 393-001 393-021 395-021 395-031 398-001 398-002 398-002 398-003

0.50 0.60 0.70 0.40 0.60 1.00 0.90 1.50

398-003

1.50

398-004

0.50

Notes

MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU210001 - 210319 W-ECU, MID142, changing pre-programmed ECU210320 - 270000 W-ECU, MID142, changing non-programmed 210320 - 270000 ECU W-ECU, MID142, changing non-programmed 210001 - 210319 ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-031 431-053 431-115 431-117 431-127

6.50 3.50 6.50 1.25 1.50 6.00

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

2.50 0.70 1.50 1.50 0.70 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 49 492-021 492-031 492-032 492-091 492-095 492-095 492-096 492-096

12/12/2014

11.00 3.00 9.50 0.40 0.70 0.70 0.70 0.70

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation Swing ring gear cover, installation

Volvo Construction Equipment

210001 - 210615 210001 - 210615

417

EC300D LD Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 715-019 715-020 715-023 715-024 716-001 716-002

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-081

3.50 4.50 0.60 1.25 0.90 1.00 0.90 0.90 3.00 3.50 1.75 2.00 11.00 1.00 1.50 3.00 4.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 821-005 84 841-061 843-002 843-012 843-013

418

1.75 1.75 2.50 1.00 0.90

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing

Volvo Construction Equipment

12/12/2014

EC300D LD Op.no.

time (h)

843-048

0.70

Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

87 870-010 870-011 872-001 873-004 873-006 873-011 874-016

0.70 1.00 0.50 3.00 0.80 0.70 0.30

874-094 874-095 874-096

0.60 0.60 0.60

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-033

1.75 4.50 0.50 0.70 1.50

911-038 911-040

3.50 0.40

911-051 912-001 912-067 912-071 912-073

0.20 8.00 0.50 0.80 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder)

12/12/2014

Volvo Construction Equipment

419

EC300D LD Op.no.

time (h)

912-160 913-007 913-010 913-029 914-041

0.80 0.30 4.00 0.40 0.80

914-051 914-060 914-081 914-084 916-096

0.50 0.70 1.75 1.75 0.80

Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 210001 - 230000 Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Hammer and shear pedal valve (RCV), replacing

0.80 1.00 0.80 1.25 0.60 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

92 924-005 924-006 924-040 925-011 925-012 925-013 97 970-006 970-007 974-010 974-013 974-014 974-021 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040

420

1.50 1.75 12.00 4.00 4.00 3.00 1.50 1.50 3.50 3.50 1.50 1.50 3.00 3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.50

Notes

UNIT, DIGGING Digging equipment, removal Digging equipment, installation Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing

Volvo Construction Equipment

12/12/2014

EC300D LD Op.no.

time (h)

975-042

3.50

975-061 975-062 975-065 975-072 975-073

2.50 1.25 1.50 3.50 3.50

12/12/2014

Notes

Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

421

422

Volvo Construction Equipment

12/12/2014

EC300D LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-002

0.80 0.80

SERVICE Maintenance service, daily Maintenance service, daily

173-004

1.50

Maintenance service, every 50 hours

173-004 173-007

1.50 2.50

Maintenance service, every 50 hours Maintenance service, every 250 hours

173-007 173-010

2.50 4.50

Maintenance service, every 250 hours Maintenance service, every 500 hours

173-010 173-012

4.50 6.50

Maintenance service, every 500 hours Maintenance service, every 1000 hours

173-012 173-014

6.50 12.00

Maintenance service, every 1000 hours Maintenance service, every 2000 hours

173-014 173-018

11.00 12.00

Maintenance service, every 2000 hours Maintenance service, every 4000 hours

173-018 173-019 173-019 173-022

12.00 3.00 0.40 0.60

Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours

173-022 173-022 173-040

3.00 0.60 1.75

Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 500 hours

12/12/2014

Volvo Construction Equipment

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

230001 - 250000 270001 - 310000

423

EC300D LR Op.no.

time (h)

Notes

173-040 173-079 173-101 173-401

1.75 0.90 0.50 0.60

Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing

173-401 173-412 173-451 173-649

0.60 0.20 1.25 0.20

Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

250001 - 260000 260001 - 270000 210001 - 230000

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-068

1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing non-programmed ECU

200-070

0.80

200-070

1.00

21 210-002 210-070

4.00 4.50

ENGINE Compression test Engine, removing

210-070 210-072

4.50 5.50

Engine, removing Engine, installing

210-072 214-012 214-012 214-012

5.00 3.00 3.00 3.00

Engine, installing Valves, adjusting Valves, adjusting Valves, adjusting

217-005

1.50

Oil level sensor, changing

424

Volvo Construction Equipment

210001 - 230000

210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 210001 - 230000 230001 - 250000 250001 - 260000 260001 - 270000 270001 - 280000 230001 - 250000

12/12/2014

EC300D LR Op.no.

217-005

time (h)

Notes

1.50

270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000

22 221-022

0.70

221-022

0.90

223-006

1.25

Oil level sensor, changing

23 230-001 233-001 233-001

0.50 0.30 0.30

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Fuel system, bleeding

233-004

0.60

Feed pump, checking feed pressure

233-004 234-041 234-042 237-124

0.60 0.40 0.50 0.70

Feed pump, checking feed pressure Fuel filling pump, removing Fuel filling pump, installing High pressure fuel system, pressure relief

25 252-020

1.00

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

252-021

1.00

252-021 254-001 254-022

0.60 2.50 0.90

254-023

0.80

254-031

0.90

12/12/2014

210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000

210001 - 230000

Volvo Construction Equipment

425

EC300D LR Op.no.

time (h)

254-033 254-046 254-047 254-056 254-066

1.50 0.40 0.40 0.50 0.40

255-071 255-071

2.50 2.50

Burner, replacing Spark plug, replacing Spark plug, checking NOx sensor, replacing Exhaust Aftertreatment System, T-junction, replacing Turbocharger, replacing Turbocharger, replacing

256-001 256-003 256-004 256-006 256-006

0.20 0.10 0.10 0.70 0.50

Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Preheating coil, replacing

258-002 258-002

4.00 4.00

Intercooler, replacing Intercooler, replacing

26 260-001 261-002 261-004

0.70 0.10 0.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing

261-004 261-008 261-008

0.50 4.50 4.50

Coolant, changing Radiator, replacing Radiator, replacing

261-016

0.80

Radiator hoses all, replacing

261-016 261-018 261-018

0.80 0.90 0.80

Radiator hoses all, replacing Expansion tank, replacing Expansion tank, replacing

426

Notes

Volvo Construction Equipment

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

12/12/2014

EC300D LR Op.no.

time (h)

262-098 262-098

0.80 0.80

Thermostat, replacing Thermostat, replacing

263-012

0.80

Fan belt and/or alternator belt, replacing

263-012 263-022

0.50 0.50

263-022

0.50

Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts Fan belt and/or alternator-, compressor belt, replacing all belts

29 293-001 293-004 293-005

3.00 3.00 3.00

Notes

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR valve, replacing

210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 210001 - 230000 210001 - 230000 210001 - 230000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001 311-001

0.80 0.70

BATTERY Battery charging capacity, checking Battery charging capacity, checking

311-002 311-002

1.00 1.00

Batteries, replacing Batteries, replacing

311-006 311-006

0.60 0.60

Earth lead to battery, replacing Earth lead to battery, replacing

0.70

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

32 321-002

12/12/2014

Volvo Construction Equipment

427

EC300D LR Op.no.

time (h)

Notes

270001 - 310000 250001 - 260000 260001 - 270000 321-075

0.50

Alternator, test

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-018 331-021 331-081

1.25 0.30 0.30

Starter motor, replacing Starter motor, tests Starter relay, replacing

331-081 334-002

0.30 0.70

Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004

0.30 0.30 0.50 1.25 0.90 0.60

363-004 363-091 364-003 364-014 364-056 366-064

0.50 0.50 0.60 0.50 0.80 1.75

366-066 367-075

1.25 0.90

0.80 0.80 2.00 1.50 0.50

CABLE; FUSE; RELAY Battery disconnector, replacing 270001 - 310000 Battery disconnector, replacing Engine wire harness, replacing Engine wire harness, replacing 270001 - 310000 Electrical distribution box, circuit board replacing

35 356-056

37 371-043 371-043 371-090 371-090 372-002

428

Volvo Construction Equipment

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

12/12/2014

EC300D LR Op.no.

time (h)

38 383-001 386-006

0.30 0.50

386-006 386-007

1.50 0.60

386-007 386-011 386-017 386-038

0.60 0.30 0.50 0.60

386-038 386-088

0.60 0.40

386-088

0.90

39 393-001 393-021 395-021 395-031 398-001 398-002 398-002 398-003

0.50 0.60 0.70 0.40 0.60 1.00 0.90 1.50

398-003

1.50

398-004

0.50

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing Engine temperature sensor, replacing 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 Engine temperature sensor, replacing Engine oil pressure sensor, replacing 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), 230001 - 250000 replacing 270001 - 310000 250001 - 260000 260001 - 270000 Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU210001 - 210319 W-ECU, MID142, changing pre-programmed ECU210320 - 270000 W-ECU, MID142, changing non-programmed 210320 - 270000 ECU W-ECU, MID142, changing non-programmed 210001 - 210319 ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-031

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing

12/12/2014

6.50 3.50

Volvo Construction Equipment

429

EC300D LR Op.no.

time (h)

431-053 431-115 431-117 431-127

6.50 1.25 1.50 6.00

Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

2.50 0.70 1.50 1.50 0.70 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 49 492-021 492-031 492-031 492-032 492-032 492-091

11.00 3.00 3.00 9.50 9.00 0.40

Notes

210001 - 210615 210616 - 230000 210001 - 210615 210616 - 230000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-081

430

3.50 4.50 0.90 0.90 3.00 3.50 1.75 2.00 11.00 1.00 1.50 3.00 4.00

Volvo Construction Equipment

12/12/2014

EC300D LR Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 821-005

1.75 1.75 2.50 1.00 0.90

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-001 870-001

5.00 3.50

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cooler and Heater assembly, replacing

870-010 870-011 872-001 873-004 873-006 873-011 874-006

0.70 1.00 0.50 3.00 0.80 0.70 2.50

874-006 874-010

1.75 1.75

84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091

12/12/2014

210001 - 230000 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

Volvo Construction Equipment

431

EC300D LR Op.no.

time (h)

874-010

1.50

874-011 874-011

1.75 1.75

874-012

3.00

874-012 874-013 874-013

3.00 3.00 3.00

874-016

0.30

874-094 874-095 874-096

0.60 0.60 0.60

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 Receiver, replacing incl draining and filling 210001 - 230000 Receiver, replacing incl draining and filling 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 Evaporator, replacing incl draining and filling 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 Evaporator, replacing incl draining and filling 210001 - 230000 Expansion valve, replacing incl draining and filling210001 - 230000 Expansion valve, replacing incl draining and filling230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

Condenser, replacing incl draining and filling

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-033

1.75 4.50 0.50 0.70 1.50

911-038 911-040

3.50 0.40

911-051 912-001 912-067 912-071

0.20 8.00 0.50 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder)

432

Volvo Construction Equipment

12/12/2014

EC300D LR Op.no.

time (h)

912-073 912-160 913-007 913-010 913-010

0.80 0.80 0.30 4.00 4.00

913-029 914-041

0.40 0.80

914-051

0.30

914-051 914-060 914-081 914-084 914-091

0.50 0.70 1.75 1.75 1.00

914-091 916-096 916-096

1.00 0.80 0.80

92 924-005 924-006 924-040 925-011 925-012 925-013 97 970-006 970-007 974-010 974-013 974-014 974-021 974-031 974-032

12/12/2014

0.80 1.00 0.80 1.25 0.60 1.00 1.50 1.75 12.00 4.00 4.00 3.00 1.50 1.50

Notes

Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Hydraulic pump, replacing 250001 - 270000 270001 - 310000 230001 - 250000 260001 - 270000 Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing 250001 - 270000 270001 - 310000 230001 - 250000 260001 - 270000 Accumulator, replacing 210001 - 230000 Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing 250001 - 270000 270001 - 310000 230001 - 250000 260001 - 270000 Solenoid valve, replacing 210001 - 230000 Hammer and shear pedal valve (RCV), replacing Hammer and shear pedal valve (RCV), replacing 230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000 MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Digging equipment, removal Digging equipment, installation Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation

Volvo Construction Equipment

433

EC300D LR Op.no.

time (h)

974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

3.50 3.50 1.50 1.50 3.00 3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073

2.50 1.25 1.50 3.50 3.50

434

Notes

Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

12/12/2014

EC300D NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-019 173-022 173-022 173-040 173-079 173-101 173-401 173-412 173-451 173-649

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

0.80 1.50 2.50 4.50 6.50 11.00 12.00 3.00 0.40 3.00 0.60 1.75 0.90 0.50 0.60 0.20 1.25 0.20

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000

210001 - 230000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.00

GENERAL E-ECU, MID 128, changing non-programmed 210001 - 230000 ECU E-ECU, MID 128, changing pre-programmed ECU210001 - 230000

4.00 4.50 5.00 3.00 1.50

ENGINE Compression test Engine, removing Engine, installing Valves, adjusting Oil level sensor, changing

21 210-002 210-070 210-072 214-012 217-005 22 221-022 23 230-001 233-001 233-004 234-041

12/12/2014

0.90

0.50 0.30 0.60 0.40

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000

Volvo Construction Equipment

210001 - 230000 210001 - 230000

435

EC300D NL Op.no.

time (h)

234-042 237-124

0.50 0.70

25 252-021 254-001 254-022

0.60 2.50 0.90

254-023

0.80

254-031 254-033 254-046 254-047 254-056 254-066

0.90 1.50 0.40 0.40 0.50 0.40

255-071 256-001 256-003 256-004 256-006 258-002

2.50 0.20 0.10 0.10 0.70 4.00

26 260-001 261-002 261-004 261-008 261-016 261-018 262-098 263-012 263-022 29 293-001 293-004 293-005

436

0.70 0.10 0.50 4.50 0.80 0.90 0.80 0.50 0.50

3.00 3.00 3.00

Notes

Volvo Construction Equipment

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000

210001 - 230000 210001 - 230000

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000

210001 - 230000 210001 - 230000 210001 - 230000

12/12/2014

EC300D NL Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001 311-001

0.80 0.70

BATTERY Battery charging capacity, checking Battery charging capacity, checking

311-002 311-002

1.00 1.00

Batteries, replacing Batteries, replacing

311-006 311-006

0.60 0.60

Earth lead to battery, replacing Earth lead to battery, replacing

32 321-002

0.70

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

321-075

0.50

Alternator, test

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-018 331-021 331-081

1.25 0.30 0.30

Starter motor, replacing Starter motor, tests Starter relay, replacing

331-081 334-002

0.30 0.70

Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

35 356-056

12/12/2014

Volvo Construction Equipment

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

437

EC300D NL Op.no.

time (h)

Notes

36 362-002 362-041 362-051 363-002 363-003 363-004

0.30 0.30 0.50 1.25 0.90 0.60

363-004 363-091 364-003 364-014 364-056 366-064

0.50 0.50 0.60 0.50 0.80 1.75

366-066 367-075

1.25 0.90

0.80 0.80 2.00 1.50 0.50

37 371-043 371-043 371-090 371-090 372-002 38 383-001 386-006

0.30 0.50

386-006 386-007

1.50 0.60

386-007 386-011 386-017 386-038

0.60 0.30 0.50 0.60

386-038

0.60

438

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

Volvo Construction Equipment

12/12/2014

EC300D NL Op.no.

time (h)

386-088

0.40

Engine rotation speed sensor (camshaft), replacing

386-088

0.90

Engine rotation speed sensor (camshaft), replacing

39 393-001 393-021 395-021 395-031 398-001 398-002 398-002 398-003

0.50 0.60 0.70 0.40 0.60 1.00 0.90 1.50

398-003

1.50

398-004

0.50

Notes

MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU210001 - 210319 W-ECU, MID142, changing pre-programmed ECU210320 - 270000 W-ECU, MID142, changing non-programmed 210320 - 270000 ECU W-ECU, MID142, changing non-programmed 210001 - 210319 ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-031 431-053 431-115 431-117 431-127

6.50 3.50 6.50 1.25 1.50 6.00

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

2.50 0.70 1.50 1.50 0.70 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 49 492-021 492-031 492-031

12/12/2014

11.00 3.00 3.00

230001 - 250000 270001 - 310000 250001 - 260000 260001 - 270000

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing

Volvo Construction Equipment

210001 - 210615 210616 - 230000

439

EC300D NL Op.no.

time (h)

492-032 492-032 492-091

9.50 9.00 0.40

Notes

Swing ring gear inner seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

210001 - 210615 210616 - 230000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-081

3.50 4.50 0.90 0.90 3.00 3.50 1.75 2.00 11.00 1.00 1.50 3.00 4.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 821-005 84 841-061 843-002 843-012 843-013

440

1.75 1.75 2.50 1.00 0.90

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing

Volvo Construction Equipment

12/12/2014

EC300D NL Op.no.

time (h)

843-048

0.70

Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

87 870-001 870-010 870-011 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

5.00 0.70 1.00 0.50 3.00 0.80 0.70 1.75 1.75 1.75 3.00 3.00 0.30

874-094 874-095 874-096

0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing 210001 - 230000 ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling 210001 - 230000 Condenser, replacing incl draining and filling 210001 - 230000 Receiver, replacing incl draining and filling 210001 - 230000 Evaporator, replacing incl draining and filling 210001 - 230000 Expansion valve, replacing incl draining and filling210001 - 230000 Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-033

1.75 4.50 0.50 0.70 1.50

911-038

3.50

12/12/2014

Volvo Construction Equipment

441

EC300D NL Op.no.

time (h)

911-040

0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 914-041

0.20 8.00 0.50 0.80 0.80 0.80 0.30 4.00 0.40 0.80

914-051 914-060 914-081 914-084 914-091 916-096

0.50 0.70 1.75 1.75 1.00 0.80

Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 210001 - 230000 Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing 210001 - 230000 Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing 210001 - 230000 Hammer and shear pedal valve (RCV), replacing

0.80 1.00 0.80 1.25 0.60 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

92 924-005 924-006 924-040 925-011 925-012 925-013 97 970-006 970-007 974-010 974-013 974-014 974-021 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015

442

1.50 1.75 12.00 4.00 4.00 3.00 1.50 1.50 3.50 3.50 1.50 1.50 3.00 3.00 1.25 1.50

Notes

Volvo Construction Equipment

12/12/2014

EC300D NL Op.no.

time (h)

975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

1.25 3.00 1.00 1.25 1.25 8.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073

2.50 1.25 1.50 3.50 3.50

12/12/2014

Notes

Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

443

444

Volvo Construction Equipment

12/12/2014

EC300D WH Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-019 173-022 173-022 173-040 173-079 173-101 173-401 173-412 173-451 173-649

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

0.80 1.50 2.50 4.50 6.50 11.00 12.00 3.00 0.40 3.00 0.60 1.75 0.90 0.50 0.60 0.20 1.25 0.20

210001 - 210940 210941 - 999999 210001 - 210940 210001 - 210940

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.00

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

4.00 4.50 5.00 3.00 1.50

ENGINE Compression test Engine, removing Engine, installing Valves, adjusting Oil level sensor, changing

21 210-002 210-070 210-072 214-012 217-005 22 221-022 23 230-001 233-001 233-004 234-041

12/12/2014

0.90

0.50 0.30 0.60 0.40

Volvo Construction Equipment

445

EC300D WH Op.no.

time (h)

234-042 237-124

0.50 0.70

25 252-021 254-001 254-022

0.60 2.50 0.90

254-023

0.80

254-031 254-033 254-046 254-047 254-056 254-066

0.90 1.50 0.40 0.40 0.50 0.40

255-071 256-001 256-003 256-004 256-006 258-002

2.50 0.20 0.10 0.10 0.70 4.00

26 260-001 261-002 261-004 261-008 261-016 261-018 262-098 263-012 263-022 29 293-001 293-004 293-005

446

0.70 0.10 0.50 4.50 0.80 0.90 0.80 0.50 0.50

3.00 3.00 3.00

Notes

Volvo Construction Equipment

12/12/2014

EC300D WH Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 1.00 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

1.25 0.30 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-001 311-002 311-006 32 321-075 33 331-018 331-021 331-081 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-014 364-056 366-064

0.30 0.30 0.50 1.25 0.90 0.50 0.50 0.60 0.50 0.80 1.75

366-066 367-075

1.25 0.90

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Ignition switch, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing

0.80 2.00 0.50

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing Electrical distribution box, circuit board replacing

0.30

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing

37 371-043 371-090 372-002 38 383-001

12/12/2014

Volvo Construction Equipment

447

EC300D WH Op.no.

time (h)

386-006 386-007 386-011 386-017 386-038 386-088

1.50 0.60 0.30 0.50 0.60 0.90

39 393-001 393-021 395-021 395-031 398-001 398-002 398-002 398-003

0.50 0.60 0.70 0.40 0.60 1.00 0.90 1.50

398-003

1.50

398-004

0.50

Notes

Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU210001 - 210319 W-ECU, MID142, changing pre-programmed ECU210320 - 270000 W-ECU, MID142, changing non-programmed 210320 - 270000 ECU W-ECU, MID142, changing non-programmed 210001 - 210319 ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-031 431-053 431-115 431-117 431-127

6.50 3.50 6.50 1.25 1.50 6.00

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

2.50 0.70 1.50 1.50 0.70 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 49 492-021 492-031

448

11.00 3.00

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing

Volvo Construction Equipment

210001 - 210615

12/12/2014

EC300D WH Op.no.

time (h)

492-032 492-091 492-095 492-095 492-096 492-096

9.50 0.40 0.70 0.70 0.70 0.70

Notes

Swing ring gear inner seal, replacing Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation Swing ring gear cover, installation

210001 - 210615

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-081

3.50 4.50 0.90 0.90 3.00 3.50 1.75 2.00 11.00 1.00 1.50 3.00 4.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 821-005 84 841-061

12/12/2014

1.75 1.75 2.50 1.00 0.90

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing

Volvo Construction Equipment

449

EC300D WH Op.no.

time (h)

843-002 843-012 843-013 843-048

1.50 4.00 4.50 0.70

Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

87 870-001 870-010 870-011 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

5.00 0.70 1.00 0.50 3.00 0.80 0.70 1.75 1.75 1.75 3.00 3.00 0.30

874-094 874-095 874-096

0.60 0.60 0.60

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing

450

1.75 4.50 0.50 0.70

Volvo Construction Equipment

12/12/2014

EC300D WH Op.no.

time (h)

911-033

1.50

911-038 911-040

3.50 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 914-041

0.20 8.00 0.50 0.80 0.80 0.80 0.30 4.00 0.40 0.80

914-051 914-060 914-081 914-084 914-091 916-096

0.50 0.70 1.75 1.75 1.00 0.80

Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing 210001 - 230000 Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

0.80 1.00 0.80 1.25 0.60 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

92 924-005 924-006 924-040 925-011 925-012 925-013 97 970-006 970-007 974-010 974-013 974-014 974-021 974-031 974-032 974-038 974-039 975-006 975-007 975-011

12/12/2014

1.50 1.75 12.00 4.00 4.00 3.00 1.50 1.50 3.50 3.50 1.50 1.50 3.00

Notes

Volvo Construction Equipment

451

EC300D WH Op.no.

time (h)

975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

3.00 1.25 1.50 1.25 3.00 1.00 1.25 1.25 8.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073

2.50 1.25 1.50 3.50 3.50

452

Notes

Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

12/12/2014

EC300E L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-314 173-319 173-332

0.90 1.50 1.75 4.00 5.50 8.50 8.50 2.50 1.00 1.75 1.25 2.50 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

1.50

200-067

2.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

2.50 5.00 6.00 0.60

210-093

0.50

214-012 214-037 214-038 217-005

1.25 0.40 0.40 1.25

22 221-022 23 230-001

12/12/2014

0.90

0.50

Volvo Construction Equipment

453

EC300E L Op.no.

time (h)

233-001 233-004 237-002 237-017 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.30 3.00 7.50 1.25 2.00 1.25 1.50 0.60 0.80

Notes

25 252-021 254-001 254-022

0.70 2.50 1.00

254-023

0.60

254-059 254-060 254-103 254-107 254-112 254-114 254-118 254-119 254-120 254-124 254-124 254-126 254-127 255-009 255-071 258-002

0.40 1.75 1.50 1.50 3.00 1.50 1.00 0.40 0.50 0.30 0.30 0.80 2.00 0.40 1.25 4.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing Waste gate, testing Turbocharger, replacing Intercooler, replacing

0.70 0.70 4.50 1.00 1.25 1.00

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, changing Radiator, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing

1.25

Miscellaneous EGR cooler, replacing

26 260-001 261-004 261-008 261-018 262-002 262-098 29 293-001

454

Volvo Construction Equipment

12/12/2014

EC300E L Op.no.

time (h)

293-008 293-009 293-010

1.25 1.25 0.70

Notes

EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.60 0.80 1.50 0.70 1.25

2.00 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106 37 371-090 371-092 372-002

12/12/2014

Volvo Construction Equipment

455

EC300E L Op.no.

38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

0.30 0.40 0.40 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-031 431-053 431-115 431-117 431-127

6.50 4.00 6.50 1.25 1.50 6.00

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

2.50 0.70 1.50 1.50 0.70 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 49 492-021 492-031 492-032 492-091 492-095 492-096

456

11.00 3.00 9.00 0.40 0.70 0.70

Volvo Construction Equipment

12/12/2014

EC300E L Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 715-019 715-020 715-023 715-024 716-001 716-002

3.50 4.50 0.60 1.25 0.90 1.00 0.90 0.90

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-081

3.00 3.50 1.75 2.00 11.00 1.00 1.50 3.00 4.00

775-094

1.75

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002 843-012 843-013 843-048

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50 4.50 4.50 0.90

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

Volvo Construction Equipment

457

EC300E L Op.no.

85 852-008 852-012 852-013 852-089 852-090 852-091

time (h)

1.25 1.75 0.60 0.30 0.60 2.50

Notes

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.50 1.50 1.50 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

4.50 0.50 2.00

911-035 911-040

1.75 0.40

911-051 912-001

0.20 8.00

458

Volvo Construction Equipment

12/12/2014

EC300E L Op.no.

time (h)

912-067 912-071 912-073 912-160 913-007 913-010 913-029 913-085 914-041

0.50 0.80 0.80 0.80 0.30 4.50 0.60 1.75 0.40

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Power take-off (PTO), replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 3.00 2.50 1.50 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

99 992-002 992-003

12/12/2014

5.50 6.50

Notes

Volvo Construction Equipment

459

460

Volvo Construction Equipment

12/12/2014

EC300E LD Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-314 173-319 173-332

0.90 1.50 1.75 4.00 5.50 8.50 8.50 2.50 1.00 1.75 1.25 2.50 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

1.50

200-067

2.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

2.50 5.00 6.00 0.60

210-093

0.50

214-012 214-037 214-038 217-005

1.25 0.40 0.40 1.25

22 221-022 23 230-001

12/12/2014

0.90

0.50

Volvo Construction Equipment

461

EC300E LD Op.no.

time (h)

233-001 233-004 237-002 237-017 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.30 3.00 7.50 1.25 2.00 1.25 1.50 0.60 0.80

Notes

25 252-021 254-001 254-022

0.70 2.50 1.00

254-023

0.60

254-059 254-060 254-103 254-107 254-112 254-114 254-118 254-119 254-120 254-124 254-124 254-126 254-127 255-009 255-071 258-002

0.40 1.75 1.50 1.50 3.00 1.50 1.00 0.40 0.50 0.30 0.30 0.80 2.00 0.40 1.25 4.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing Waste gate, testing Turbocharger, replacing Intercooler, replacing

0.70 0.70 4.50 1.00 1.25 1.00

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, changing Radiator, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing

1.25

Miscellaneous EGR cooler, replacing

26 260-001 261-004 261-008 261-018 262-002 262-098 29 293-001

462

Volvo Construction Equipment

12/12/2014

EC300E LD Op.no.

time (h)

293-008 293-009 293-010

1.25 1.25 0.70

Notes

EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.60 0.80 1.50 0.70 1.25

2.00 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106 37 371-090 371-092 372-002

12/12/2014

Volvo Construction Equipment

463

EC300E LD Op.no.

38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

0.30 0.40 0.40 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-031 431-053 431-115 431-117 431-127

6.50 4.00 6.50 1.25 1.50 6.00

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

2.50 0.70 1.50 1.50 0.70 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 49 492-021 492-031 492-032 492-091 492-095 492-095

464

11.00 3.00 9.00 0.40 0.70 0.70

Volvo Construction Equipment

12/12/2014

EC300E LD Op.no.

time (h)

492-096 492-096

0.70 0.70

Notes

Swing ring gear cover, installation Swing ring gear cover, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 715-019 715-020 715-023 715-024 716-001 716-002

3.50 4.50 0.60 1.25 0.90 1.00 0.90 0.90

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-081

3.00 3.50 1.75 2.00 11.00 1.00 1.50 3.00 4.00

775-094

1.75

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

Volvo Construction Equipment

465

EC300E LD Op.no.

time (h)

843-012 843-013 843-048

4.50 4.50 0.90

Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.50 1.50 1.50 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

4.50 0.50 2.00

911-035

1.75

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan pump, replacing

466

Volvo Construction Equipment

12/12/2014

EC300E LD Op.no.

time (h)

911-040

0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 913-085 914-041

0.20 8.00 0.50 0.80 0.80 0.80 0.30 4.50 0.60 1.75 0.40

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Power take-off (PTO), replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 3.00 2.50 1.50 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

467

468

Volvo Construction Equipment

12/12/2014

EC300E LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-314 173-319 173-332

0.90 1.50 1.75 4.00 5.50 8.50 8.50 2.50 1.00 1.75 1.25 2.50 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

1.50

200-067

2.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

2.50 5.00 6.00 0.60

210-093

0.50

214-012 214-037 214-038 217-005

1.25 0.40 0.40 1.25

22 221-022 23 230-001

12/12/2014

0.90

0.50

Volvo Construction Equipment

469

EC300E LR Op.no.

time (h)

233-001 233-004 237-002 237-017 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.30 3.00 7.50 1.25 2.00 1.25 1.50 0.60 0.80

Notes

25 252-021 254-001 254-022

0.70 2.50 1.00

254-023

0.60

254-059 254-060 254-103 254-107 254-112 254-114 254-118 254-119 254-120 254-124 254-124 254-126 254-127 255-009 255-071 258-002

0.40 1.75 1.50 1.50 3.00 1.50 1.00 0.40 0.50 0.30 0.30 0.80 2.00 0.40 1.25 4.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing Waste gate, testing Turbocharger, replacing Intercooler, replacing

0.70 0.70 4.50 1.00 1.25 1.00

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, changing Radiator, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing

1.25

Miscellaneous EGR cooler, replacing

26 260-001 261-004 261-008 261-018 262-002 262-098 29 293-001

470

Volvo Construction Equipment

12/12/2014

EC300E LR Op.no.

time (h)

293-008 293-009 293-010

1.25 1.25 0.70

Notes

EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.60 0.80 1.50 0.70 1.25

2.00 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106 37 371-090 371-092 372-002

12/12/2014

Volvo Construction Equipment

471

EC300E LR Op.no.

38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

0.30 0.40 0.40 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-031 431-053 431-115 431-117 431-127

6.50 4.00 6.50 1.25 1.50 6.00

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

2.50 0.70 1.50 1.50 0.70 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 49 492-021 492-031 492-032 492-091

472

11.00 3.00 9.00 0.40

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

Volvo Construction Equipment

12/12/2014

EC300E LR Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

3.50 4.50 0.90 0.90

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-081

3.00 3.50 1.75 2.00 11.00 1.00 1.50 3.00 4.00

775-094

1.75

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50 4.50 4.50 0.90

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing

Volvo Construction Equipment

473

EC300E LR Op.no.

time (h)

852-089 852-090 852-091

0.30 0.60 2.50

Notes

Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.50 1.50 1.50 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

4.50 0.50 2.00

911-035 911-040

1.75 0.40

911-051 912-001 912-067 912-071 912-073 912-160

0.20 8.00 0.50 0.80 0.80 0.80

474

Volvo Construction Equipment

12/12/2014

EC300E LR Op.no.

time (h)

913-007 913-010 913-029 913-085 914-041

0.30 4.50 0.60 1.75 0.40

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Power take-off (PTO), replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 3.00 2.50 1.50 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

475

476

Volvo Construction Equipment

12/12/2014

EC300E NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-314 173-319 173-332

0.90 1.50 1.75 4.00 5.50 8.50 8.50 2.50 1.00 1.75 1.25 2.50 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

1.50

200-067

2.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

2.50 5.00 6.00 0.60

210-093

0.50

214-012 214-037 214-038 217-005

1.25 0.40 0.40 1.25

22 221-022 23 230-001

12/12/2014

0.90

0.50

Volvo Construction Equipment

477

EC300E NL Op.no.

time (h)

233-001 233-004 237-002 237-017 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.30 3.00 7.50 1.25 2.00 1.25 1.50 0.60 0.80

Notes

25 252-021 254-001 254-022

0.70 2.50 1.00

254-023

0.60

254-059 254-060 254-103 254-107 254-112 254-114 254-118 254-119 254-120 254-124 254-124 254-126 254-127 255-009 255-071 258-002

0.40 1.75 1.50 1.50 3.00 1.50 1.00 0.40 0.50 0.30 0.30 0.80 2.00 0.40 1.25 4.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing Waste gate, testing Turbocharger, replacing Intercooler, replacing

0.70 0.70 4.50 1.00 1.25 1.00

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, changing Radiator, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing

1.25

Miscellaneous EGR cooler, replacing

26 260-001 261-004 261-008 261-018 262-002 262-098 29 293-001

478

Volvo Construction Equipment

12/12/2014

EC300E NL Op.no.

time (h)

293-008 293-009 293-010

1.25 1.25 0.70

Notes

EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.60 0.80 1.50 0.70 1.25

2.00 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106 37 371-090 371-092 372-002

12/12/2014

Volvo Construction Equipment

479

EC300E NL Op.no.

38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

0.30 0.40 0.40 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-031 431-053 431-115 431-117 431-127

6.50 4.00 6.50 1.25 1.50 6.00

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

2.50 0.70 1.50 1.50 0.70 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 49 492-021 492-031 492-032 492-091

480

11.00 3.00 9.00 0.40

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

Volvo Construction Equipment

12/12/2014

EC300E NL Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

3.50 4.50 0.90 0.90

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-081

3.00 3.50 1.75 2.00 11.00 1.00 1.50 3.00 4.00

775-094

1.75

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50 4.50 4.50 0.90

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing

Volvo Construction Equipment

481

EC300E NL Op.no.

time (h)

852-089 852-090 852-091

0.30 0.60 2.50

Notes

Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.50 1.50 1.50 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

4.50 0.50 2.00

911-035 911-040

1.75 0.40

911-051 912-001 912-067 912-071 912-073 912-160

0.20 8.00 0.50 0.80 0.80 0.80

482

Volvo Construction Equipment

12/12/2014

EC300E NL Op.no.

time (h)

913-007 913-010 913-029 913-085 914-041

0.30 4.50 0.60 1.75 0.40

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 3.00 2.50 1.50 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

483

484

Volvo Construction Equipment

12/12/2014

EC300E NLD Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-314 173-319 173-332

0.90 1.50 1.75 4.00 5.50 8.50 8.50 2.50 1.00 1.75 1.25 2.50 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

1.50

200-067

2.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

2.50 5.00 6.00 0.60

210-093

0.50

214-012 214-037 214-038 217-005

1.25 0.40 0.40 1.25

22 221-022 23 230-001

12/12/2014

0.90

0.50

Volvo Construction Equipment

485

EC300E NLD Op.no.

time (h)

233-001 233-004 237-002 237-017 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.30 3.00 7.50 1.25 2.00 1.25 1.50 0.60 0.80

Notes

25 252-021 254-001 254-022

0.70 2.50 1.00

254-023

0.60

254-059 254-060 254-103 254-107 254-112 254-114 254-118 254-119 254-120 254-124 254-124 254-126 254-127 255-009 255-071 258-002

0.40 1.75 1.50 1.50 3.00 1.50 1.00 0.40 0.50 0.30 0.30 0.80 2.00 0.40 1.25 4.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing Waste gate, testing Turbocharger, replacing Intercooler, replacing

0.70 0.70 4.50 1.00 1.25 1.00

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, changing Radiator, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing

1.25

Miscellaneous EGR cooler, replacing

26 260-001 261-004 261-008 261-018 262-002 262-098 29 293-001

486

Volvo Construction Equipment

12/12/2014

EC300E NLD Op.no.

time (h)

293-008 293-009 293-010

1.25 1.25 0.70

Notes

EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.60 0.80 1.50 0.70 1.25

2.00 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106 37 371-090 371-092 372-002

12/12/2014

Volvo Construction Equipment

487

EC300E NLD Op.no.

38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

0.30 0.40 0.40 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-031 431-053 431-115 431-117 431-127

6.50 4.00 6.50 1.25 1.50 6.00

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

2.50 0.70 1.50 1.50 0.70 0.70 5.50 7.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 49 492-021 492-031 492-032 492-091 492-095 492-095

488

11.00 3.00 9.00 0.40 0.70 0.70

Volvo Construction Equipment

12/12/2014

EC300E NLD Op.no.

time (h)

492-096 492-096

0.70 0.70

Notes

Swing ring gear cover, installation Swing ring gear cover, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 715-019 715-020 715-023 715-024 716-001 716-002

3.50 4.50 0.60 1.25 0.90 1.00 0.90 0.90

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-066 775-081

3.00 3.50 1.75 2.00 11.00 1.00 1.50 3.00 4.00

775-094

1.75

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

Volvo Construction Equipment

489

EC300E NLD Op.no.

time (h)

843-012 843-013 843-048

4.50 4.50 0.90

Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

87 870-001 870-017 870-018 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 3.00 0.80 0.50 2.50 1.50 1.50 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing CCM, changing non-programmed ECU CCM, changing pre-programmed ECU Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

4.50 0.50 2.00

911-035 911-040

1.75 0.40

490

Volvo Construction Equipment

12/12/2014

EC300E NLD Op.no.

time (h)

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 913-085 914-041

0.20 8.00 0.50 0.80 0.80 0.80 0.30 4.50 0.60 1.75 0.40

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Power take-off (PTO), replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 3.00 2.50 1.50 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

491

492

Volvo Construction Equipment

12/12/2014

EC340D L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-024 173-028 173-040 173-079 173-101 173-401 173-412 173-451 173-649

0.80 1.50 2.50 4.50 7.00 9.00 12.00 3.00 0.60 0.40 0.40 2.50 1.00 0.50 0.70 0.20 1.25 0.20

SERVICE Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, every 12000 hours Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-068

1.75 2.00

200-070

1.50

GENERAL VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

6.50 7.50 1.00 2.50 9.50 6.50 1.25

ENGINE Engine, removing Engine, installing Crankcase ventilation separator, replacing Valves, adjusting Rocker arms, replacing Camshaft, replacing Oil level sensor, changing

21 210-070 210-072 212-071 214-012 214-092 215-042 217-005 22 221-022

12/12/2014

0.50

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

Volvo Construction Equipment

493

EC340D L Op.no.

23 230-001 230-002 233-001 233-004 233-010 234-041 234-042 237-007 237-010 237-012 237-017

time (h)

0.50 0.90 0.30 0.20 1.25 0.40 0.50 0.80 1.50 5.50 10.00

Notes

FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding Feed pump, checking feed pressure Fuel pump, inspection Fuel filling pump, removing Fuel filling pump, installing Overflow valve, replacing Unit injectors, adjusting pretension Unit injector, replacing Injector sleeves, replacing

25 252-021 254-001 254-021 254-022

0.60 2.50 3.00 0.90

254-023

0.80

254-031 254-033 254-034 254-046 254-047 254-048 254-061

1.50 2.50 1.25 1.25 1.25 0.40 3.50

254-063 254-064 254-065 254-069 254-125 255-003 255-071 256-006 258-002

2.50 0.50 1.00 0.70 1.75 1.75 2.50 0.40 4.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean Atomization unit, replacing ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Compressor, replacing Spark plug, replacing Spark plug, checking Spark plug cable, replacing Exhaust aftertreatment system, fuel pump, replacing Aftertreatment support unit (ASU), replacing High pressure air system, pressure, checking Air pump flow, checking Exhaust aftertreatment system fuel flow, checking Exhaust aftertreatment fuel injector, replacing Actuator, variable turbocharger, replacing Turbocharger, replacing Preheating coil, replacing Intercooler, replacing

0.70 0.10 0.70 5.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

26 260-001 261-002 261-004 261-008

494

Volvo Construction Equipment

12/12/2014

EC340D L Op.no.

time (h)

261-012 261-014 261-018 262-098 263-012 263-022

0.60 1.25 0.80 0.90 0.50 0.90

29 293-001 293-002 293-003 293-004 293-005 293-007

4.00 2.50 4.00 4.50 1.25 0.40

Notes

Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR Venturi tube, checking EGR cooler, cleaning EGR valve, replacing EGR pressure sensor, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 1.00 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.30 0.30 0.50 1.25

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor

31 311-001 311-002 311-006 32 321-002 321-075 33 331-018 331-021 331-081 334-002 35 356-056 36 362-002 362-041 362-051 363-002

12/12/2014

Volvo Construction Equipment

495

EC340D L Op.no.

time (h)

363-003 363-004 363-091 364-003 364-014 366-064

0.90 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Ignition switch, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing

0.80 2.00 0.50

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing Electrical distribution box, circuit board replacing

37 371-043 371-090 372-002 38 383-001 386-006 386-007 386-011 386-017 386-038 386-044 386-088

0.30 1.50 0.60 0.30 0.50 1.75 0.40 1.75

39 393-001 393-021 395-021 395-031 398-001 398-002 398-002 398-003

0.50 0.60 0.70 0.40 0.60 0.90 1.00 1.50

398-003

1.50

398-004

0.50

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU210169 - 280000 W-ECU, MID142, changing pre-programmed ECU210001 - 210168 W-ECU, MID142, changing non-programmed 210169 - 280000 ECU W-ECU, MID142, changing non-programmed 210001 - 210168 ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-026

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal

496

6.50 1.75

Volvo Construction Equipment

12/12/2014

EC340D L Op.no.

time (h)

431-027 431-031 431-053 431-115 431-115 431-117 431-127

2.50 4.00 6.50 1.75 1.25 1.50 6.00

Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

3.50 0.70 0.80 6.50 0.70 6.00 6.00

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing Swing motor removed, replacing seal Track motor, replacing Track motor relief valve, replacing Center passage, replacing Center passage, replacing seal kit

11.00 3.00 3.00 9.50 9.00 0.50 0.70 0.70

44 441-021 441-022 441-026 441-111 441-112 443-037 443-038 49 492-021 492-031 492-031 492-032 492-032 492-091 492-095 492-096

Notes

210001 - 210267 210268 - 280000 210001 - 210267 210268 - 280000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

77 775-009 775-010 775-011 775-021 775-034 775-035 775-036

12/12/2014

3.50 4.50 1.50 1.50 2.50 3.00 4.50 3.50 1.75 2.00 11.00

Volvo Construction Equipment

497

EC340D L Op.no.

time (h)

775-066 775-081

3.00 4.50

Notes

Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

82 821-005 827-091 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091 87 870-001 870-010 870-011 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

498

5.00 0.70 1.00 0.50 3.00 0.80 0.70 1.75 1.75 1.75 3.00 3.00 0.30

Volvo Construction Equipment

12/12/2014

EC340D L Op.no.

time (h)

874-094 874-095 874-096

0.60 0.60 0.60

Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-033

2.50 3.50 0.40 1.25

911-034 911-035 911-038 911-040

2.50 1.00 3.50 0.60

911-051 912-067 912-071 912-073 913-007 913-029 914-041

0.20 0.70 0.80 0.90 0.30 0.30 0.60

914-051 914-060 914-081 914-084 914-091 916-096

0.40 1.50 1.75 1.75 1.75 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

0.80 1.00 0.80 1.75 1.25 1.50

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

92 924-005 924-006 924-040 925-011 925-012 925-013

12/12/2014

Volvo Construction Equipment

499

EC340D L Op.no.

time (h)

97 974-013 974-014 974-021 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

4.00 4.00 3.00 1.50 1.50 3.50 3.50 1.75 1.75 4.50 4.50 1.50 1.75 2.00 3.00 1.75 1.50 1.25 11.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073

3.00 1.75 1.75 3.50 3.50

99 992-002 992-003

500

5.50 6.50

Notes

UNIT, DIGGING Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation

Volvo Construction Equipment

12/12/2014

EC350E L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-303 173-319 173-332

0.90 1.25 1.50 3.50 5.00 7.50 10.00 1.25 1.50 2.00 0.30 1.25 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

2.50

200-067

3.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

11.00 5.50 6.50 0.70

210-093

0.60

212-071 214-012 214-092 215-042 215-043 217-005

1.00 2.50 9.50 6.50 1.50 1.00

22 221-022

12/12/2014

0.50

ENGINE Compression test Engine, removing Engine, installing Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (crank shaft), replacing Crankcase ventilation separator, replacing Valves, adjusting Rocker arms, replacing Camshaft, replacing Camshaft setting, checking Oil level sensor, changing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

Volvo Construction Equipment

501

EC350E L Op.no.

23 230-001 230-002 233-001 233-004 237-002 237-010 237-017

time (h)

0.50 0.90 0.30 0.20 9.50 1.50 8.50

Notes

FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding Feed pump, checking feed pressure Injectors, replacing all Unit injectors, adjusting pretension Injector sleeves, replacing

25 252-021 254-001 254-022

0.80 1.25 1.00

254-023

0.60

254-034 254-056 254-059 254-064 254-069 254-101 254-102 254-103 254-104 254-106 254-107 254-108 254-109 254-111 254-112 254-114 254-117 254-118 254-121 255-003 255-071 258-002

2.50 0.60 0.70 1.00 0.40 1.25 0.80 1.50 0.30 1.50 2.50 1.00 0.20 1.50 2.50 1.50 1.25 0.80 0.50 1.25 2.50 5.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Compressor, replacing NOx sensor, replacing Inlet throttle, replacing High pressure air system, pressure, checking Exhaust aftertreatment system fuel flow, checking AdBlue®/DEF pump, replacing AdBlue®/DEF nozzle, replacing AdBlue®/DEF tank, tank armature, replacing Aftertreatment fuel nozzle, replacing AdBlue®/DEF hoses, replacing AdBlue®/DEF pump unit, replacing Aftertreatment fuel dosing unit, replacing Aftertreatment fuel nozzle, cleaning Muffler, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining AdBlue®/DEF pump unit, components, replacing SCR system, dosing test AdBlue®/DEF quality, checking Actuator, variable turbocharger, replacing Turbocharger, replacing Intercooler, replacing

0.70 0.10 0.70 5.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

26 260-001 261-002 261-004 261-008

502

Volvo Construction Equipment

12/12/2014

EC350E L Op.no.

29 293-001 293-002 293-004 293-005 293-007 293-010 293-013

time (h)

4.50 2.00 6.50 1.25 0.40 0.70 1.00

Notes

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR pressure sensor, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.90 0.80 1.50 0.70 1.25

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106

12/12/2014

Volvo Construction Equipment

503

EC350E L Op.no.

37 371-090 371-092 372-002 38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

3.50 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

0.30 0.70 0.80 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-115 431-117 431-127

6.50 1.75 2.50 4.00 6.50 1.75 1.25 1.50 6.00

3.50 0.70 1.75 1.50 0.80 6.50 0.70 6.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037

504

Volvo Construction Equipment

12/12/2014

EC350E L Op.no.

time (h)

443-038

6.00

49 492-021 492-031 492-032 492-091

11.00 3.00 9.00 0.50

Notes

Center passage, replacing seal kit MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, replacing

3.50 4.50 2.00

77 775-009 775-010 775-011 775-021 775-034 775-035 775-036 775-081

2.50 3.00 4.50 3.50 1.75 2.00 11.00 4.50

775-094

1.75

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, removing Front idler, installing Front idler, replacing one Sprocket, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002 843-012

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50 4.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing

Volvo Construction Equipment

505

EC350E L Op.no.

time (h)

843-013 843-048

4.50 0.90

Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

87 870-017 870-018 872-001 873-004 873-006 873-011 874-010 874-011 874-012 874-013 874-016

1.75 1.75 0.50 3.00 0.80 0.50 1.50 1.75 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

AIR CONDITIONING UNIT CCM, changing non-programmed ECU CCM, changing pre-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

5.50 0.40 1.25

911-034 911-035 911-040

4.00 1.75 0.40

911-051

0.20

506

Volvo Construction Equipment

12/12/2014

EC350E L Op.no.

time (h)

912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 914-041

8.50 0.60 0.80 0.90 0.80 0.30 4.50 0.40 0.50

914-051 914-060 914-081 914-084 914-091 916-096

0.40 1.75 1.75 1.75 1.25 0.80

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 2.00 2.50 1.75 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

507

508

Volvo Construction Equipment

12/12/2014

EC35C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-059 173-073 173-081 173-087 173-093 173-093

19 191-022 191-025

3.00 6.50 1.00 1.25 2.00 3.50 6.50 5.00 7.00 10.00 0.60 0.80 0.70 0.70 0.30 0.30 0.10 0.10

GENERAL Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 214-012 214-036 214-036 216-014

2.50 1.75 2.50 1.75 0.60 0.60 3.00

ENGINE Compression test Engine, removing Engine, installing Valves, adjusting Valve covers, fitting new gasket Valve covers, fitting new gasket Crankshaft, replacing front oil seal

3.50 3.50

LUBRICATING SYSTEM Oil pump, replacing Oil pump, replacing

0.20 0.20 1.00 0.70

FUEL SYSTEM Fuel pump, removing Fuel pump, installing Fuel tank, removing Fuel tank, installing

22 221-014 221-014 23 233-011 233-012 234-011 234-012

12/12/2014

Volvo Construction Equipment

3538 - 4104 4105 - 9999

509

EC35C Op.no.

time (h)

236-001 236-030 236-070

0.30 1.00 3.00

Idling speed, checking and adjusting Injection timing, checking Injection pump, removing

0.40 0.40 0.40 0.30 0.20

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Preheating coil, replacing Air cleaner, removing Air cleaner, installing

25 252-017 252-018 256-006 256-010 256-011 26 261-011 261-013 262-005 262-006 262-098 263-012 263-013 27 275-014 275-015

0.90 0.80 0.70 0.90 0.70 0.40 0.20

0.20 0.30

Notes

3538 - 4104

COOLING SYSTEM Radiator, removing Radiator, installing Coolant pump, removing Coolant pump, installing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension ENGINE CONTROL Automatic idling device, removing Automatic idling device, installing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-005

0.40 0.60

BATTERY Batteries, replacing Battery condition, check

0.20 0.30

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.40 0.30 0.60 0.60

STARTING SYSTEM Starter motor, removing Starter motor, installing Glow plug, removal Glow plug, installation

0.20

LIGHTING Lamp bulb, replacing

32 321-003 321-004 33 331-016 331-017 333-002 333-003 35 352-001

510

Volvo Construction Equipment

4105 - 9999 4105 - 9999

12/12/2014

EC35C Op.no.

36 362-002 367-052 37 372-002 39 390-902

time (h)

Notes

0.30 0.40

OTHER ELECTRICAL EQUIPMENT Horn, replacing V-ECU, replacing

1.00

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

2.50

MISCELLANEOUS CareTrack, installing new

POWER TRANSMISSION

44 441-030 441-030 441-030 441-031 441-031 441-033 441-033 441-033 441-034 441-113 441-114

3.50 3.50 1.25 5.00 1.75 0.90 0.80 0.80 5.00 1.25 1.50

4706 - 5935 3538 - 4705 5936 - 9999 3538 - 5935 5936 - 9999 5936 - 9999 3538 - 4705 4706 - 5935

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.60 0.60

FRAME Counterweight, removing Counterweight, fitting

0.30 0.50 0.40 0.70 0.30 0.40 0.30 0.30 0.20 0.30

77 775-009 775-010 775-022 775-023 775-041 775-042 775-052 775-053 775-062 775-063

12/12/2014

Volvo Construction Equipment

511

EC35C Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-004 810-004 810-004 810-005 810-005 810-013 810-014

0.60 0.90 3.00 3.00 3.00 3.50 3.50 0.40 0.40

0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, changing gas spring

0.40 0.30 0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Seat retention cable, replacement

0.10 0.20 0.30

INTERIOR EQUIPMENT Instrument console, removing Instrument console, installing Seat safety belt, replacing

82 821-031 85 852-003 852-004 852-011 88 881-001 881-002 884-001

3538 - 4705 5936 - 9999 4706 - 5935 3538 - 5935 5936 - 9999

3538 - 5935

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-034

GENERAL H-ECU (hydraulic), replacing pre-programmed ECU

91 911-013 911-014 911-036 911-037 912-088 912-088 912-089 912-089 912-091 912-091

512

0.40

0.50 0.60 3.00 3.00 2.00 2.00 2.50 2.50 2.00 2.00

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Main Control Valve - Disassembly 4706 - 9999 Main Control Valve - Disassembly 3538 - 4705 Main Control Valve - Assembly 5936 - 9999 Main Control Valve - Assembly 3538 - 5935 Main control valve, removal 3538 - 4705 Main control valve, removal 4706 - 5935

Volvo Construction Equipment

12/12/2014

EC35C Op.no.

time (h)

912-091 912-092 912-092 912-117 912-117 912-141

2.50 2.00 2.50 0.70 0.70 5.00

912-141

5.00

912-142

4.50

912-142

4.50

912-143 912-143 912-150 912-160 912-160 912-167

0.50 0.50 0.50 0.70 0.70 4.50

912-167

4.50

912-168 912-168 912-175 912-175 913-003

0.50 0.50 0.60 0.60 0.30

913-006 913-006 913-023 913-024 913-031 913-031 913-064 913-065 913-066 913-067 914-047 914-047 914-048 914-048 914-055 914-064 914-064

0.30 0.30 1.00 1.25 0.50 0.50 1.25 0.40 0.40 0.50 0.30 0.30 0.50 0.50 0.50 0.60 0.60

12/12/2014

Notes

Main control valve, removal 5936 - 9999 Main control valve, installation 3538 - 5935 Main control valve, installation 5936 - 9999 LS-pressure relief valve, replacing 4706 - 9999 LS-pressure relief valve, replacing 3538 - 4705 Directional valve, drive, disassembling spool and 3538 - 4705 replacing seals Directional valve, drive, disassembling spool and 4706 - 9999 replacing seals Directional valve, dozer blade, disassembling 3538 - 4705 spool and replacing seals Directional valve, dozer blade, disassembling 4706 - 9999 spool and replacing seals Load check valve, replacing 4706 - 9999 Load check valve, replacing 3538 - 4705 Working pressure, checking and adjusting Port relief valve pressure, checking and adjusting4706 - 9999 Port relief valve pressure, checking and adjusting3538 - 4705 Directional valve, hydraulically operated, 3538 - 4705 disassembling spool and replacing seals Directional valve, hydraulically operated, 4706 - 9999 disassembling spool and replacing seals Compensator valve, replacing 4706 - 9999 Compensator valve, replacing 3538 - 4705 Secondary pressure limiting valve, replacing 4706 - 9999 Secondary pressure limiting valve, replacing 3538 - 4705 Hydraulic pump, checking and adjusting standby pressure LS (load sense) pressure, checking 3538 - 5935 LS (load sense) pressure, checking 5936 - 9999 Pump, removal Pump, installation Flow regulation valve, changing 4706 - 9999 Flow regulation valve, changing 3538 - 4705 Hydraulic pump, power control checking Hydraulic pump, power control adjusting FR pressure control valve, checking and adjusting LR pressure relief valve, checking and adjusting Servo accumulator, removal 3538 - 4705 Servo accumulator, removal 4706 - 9999 Servo accumulator, installation 4706 - 9999 Servo accumulator, installation 3538 - 4705 Servo pressure, checking and adjusting Servo valve, removal 4706 - 9999 Servo valve, removal 3538 - 4705

Volvo Construction Equipment

513

EC35C Op.no.

time (h)

914-065 914-104 914-105 915-004 915-004 915-005

0.90 0.50 0.60 0.90 0.90 1.00

Servo valve, installation Travel valve (pedal), removing Travel valve (pedal), installing Control lever, removal Control lever, removal Control lever, installation

1.50 1.50 2.00 0.50 0.50 0.60 0.60 0.60 0.80 0.50 0.50 0.50 0.40 0.40 0.50

97 974-013 974-013 974-014 974-031 974-031 974-032 975-011 975-011 975-012 975-014 975-014 975-015 975-062 975-062 975-065

514

Notes

Volvo Construction Equipment

5936 - 9999 5936 - 9999 3538 - 4705 4706 - 9999

3538 - 4705 4706 - 9999 4706 - 9999 3538 - 4705 4706 - 9999 3538 - 4705 4706 - 9999 3538 - 4705 3538 - 4705 4706 - 9999

12/12/2014

EC380D HR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-024 173-028 173-040 173-079 173-101 173-401 173-412 173-451 173-649

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, every 12000 hours Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

0.80 1.50 2.50 4.50 7.00 9.00 12.00 3.00 0.60 0.40 0.40 2.50 1.00 0.50 0.70 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-068

1.75 2.00

200-070

1.50

GENERAL VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

6.50 7.50 1.00 2.50 9.50 6.50 1.25

ENGINE Engine, removing Engine, installing Crankcase ventilation separator, replacing Valves, adjusting Rocker arms, replacing Camshaft, replacing Oil level sensor, changing

21 210-070 210-072 212-071 214-012 214-092 215-042 217-005 22 221-022 23 230-001

12/12/2014

0.50

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check

Volvo Construction Equipment

515

EC380D HR Op.no.

230-002 233-001 233-004 233-010 234-041 234-042 237-007 237-010 237-012 237-017

time (h)

0.90 0.30 0.20 1.25 0.40 0.50 0.80 1.50 5.50 10.00

Notes

Air in fuel system, checking Fuel system, bleeding Feed pump, checking feed pressure Fuel pump, inspection Fuel filling pump, removing Fuel filling pump, installing Overflow valve, replacing Unit injectors, adjusting pretension Unit injector, replacing Injector sleeves, replacing

25 252-021 254-001 254-021 254-022

0.60 2.50 3.00 0.90

254-023

0.80

254-031 254-033 254-034 254-046 254-047 254-048 254-061

1.50 2.50 1.25 1.25 1.25 0.40 3.50

254-063 254-064 254-065 254-069 254-125 255-003 255-071 256-006 258-002

2.50 0.50 1.00 0.70 1.75 1.75 2.50 0.40 4.00

0.70 0.10 0.70 5.50 0.60 1.25 0.80

26 260-001 261-002 261-004 261-008 261-012 261-014 261-018

516

Volvo Construction Equipment

12/12/2014

EC380D HR Op.no.

time (h)

262-098 263-012 263-022

0.90 0.50 0.90

29 293-001 293-002 293-003 293-004 293-005 293-007

4.00 2.50 4.00 4.50 1.25 0.40

Notes

Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR Venturi tube, checking EGR cooler, cleaning EGR valve, replacing EGR pressure sensor, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.80 1.00 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.30 0.30 0.50 1.25 0.90 0.50 0.50 0.60 0.50

32 321-002 321-075 33 331-018 331-021 331-081 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-014

12/12/2014

Volvo Construction Equipment

517

EC380D HR Op.no.

time (h)

366-064

1.75

366-066 367-075

1.25 0.90

V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing

0.80 2.00 0.50

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing Electrical distribution box, circuit board replacing

37 371-043 371-090 372-002 38 383-001 386-006 386-007 386-011 386-017 386-038 386-044 386-088

0.30 1.50 0.60 0.30 0.50 1.75 0.40 1.75

387-019 387-031

0.30 0.50

39 393-001 393-021 395-021 395-031 398-001 398-002 398-003

0.50 0.60 0.70 0.40 0.60 1.00 1.50

398-004

0.50

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing Rear view camera, replacing Total moment indicator (TMI), replacing MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU210001 - 210301 W-ECU, MID142, changing non-programmed 210001 - 210301 ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-115 431-117

518

6.50 1.75 2.50 4.00 6.50 1.75 1.25 1.50

Volvo Construction Equipment

12/12/2014

EC380D HR Op.no.

time (h)

431-127

6.00

Track unit, replacing

3.50 0.70 1.75 1.50 0.80 6.50 0.70 6.00 6.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037 443-038 49 492-021 492-027 492-031 492-031 492-032 492-032 492-091 492-095 492-096

11.00 0.50 3.00 3.00 9.50 9.00 0.50 0.70 0.70

Notes

MISCELLANEOUS Swing ring gear, replacing Swing limitation sensor, adjusting Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, installation

290001 - 290011 290012 - 310000 290001 - 290011 290012 - 310000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-019 715-020 715-023 715-024

FRAME Boom cylinder protecting guard, removal Boom cylinder protecting guard, installation Bucket cylinder protecting guard, removal Bucket cylinder protecting guard, installation

77 775-009 775-010 775-011 775-021 775-034 775-035 775-036 775-066 775-081

12/12/2014

0.60 1.25 0.90 1.00 2.50 3.00 4.50 3.50 1.75 2.00 11.00 3.00 4.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, removing Front idler, installing Front idler, replacing one Sprocket, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing

Volvo Construction Equipment

519

EC380D HR Op.no.

time (h)

775-094

1.75

Notes

Full track guard, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

0.90 1.25

PROTECTIVE EQUIPMENT, not specified in a special group Falling object guard, removal Falling object guard, installation

5.00 0.70 1.00 0.50 3.00 0.80 0.70 1.75 1.75 1.75 3.00 3.00

82 821-005 827-091 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091 86 867-000 867-001 87 870-001 870-010 870-011 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013

520

Volvo Construction Equipment

12/12/2014

EC380D HR Op.no.

time (h)

874-016

0.30

874-094 874-095 874-096

0.60 0.60 0.60

Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-033

2.50 3.50 0.40 1.25

911-034 911-034 911-035 911-038 911-040

1.75 2.50 1.00 3.50 0.60

911-051 912-067 912-071 913-007 913-029 914-041

0.20 0.70 0.80 0.30 0.30 0.60

914-051 914-060 914-081 914-084 914-091 916-096

0.40 1.50 1.75 1.75 1.75 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Hydraulic pump (removed), changing shaft seal Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

0.80 1.00 0.80 1.75

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing

92 924-005 924-006 924-040 925-011

12/12/2014

Volvo Construction Equipment

521

EC380D HR Op.no.

time (h)

925-012 925-013

1.25 1.50

Bucket assembly, removal Bucket assembly, installation

2.50 1.75

UNIT, LOAD HANDLING Middle dipper arm cylinder, replacing Cab tilting cylinder, replacing

94 944-005 945-057 97 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

1.75 1.75 4.50 4.50 1.50 1.75 2.00 3.00 1.75 1.50 1.25 11.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073 975-085

3.00 1.75 1.75 3.50 3.50 3.00

522

Notes

UNIT, DIGGING Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing 210389 - 230000 Bucket cylinder bushing lever-link, replacing 210389 - 230000 Demolition dipper arm cylinder, replacing

Volvo Construction Equipment

12/12/2014

EC380D L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-002

3.00

173-002 173-002

0.80 0.80

SERVICE Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, daily

173-004 173-004

1.50 1.50

Maintenance service, every 50 hours Maintenance service, every 50 hours

173-007 173-007

2.50 2.50

Maintenance service, every 250 hours Maintenance service, every 250 hours

173-010 173-010

4.50 4.50

Maintenance service, every 500 hours Maintenance service, every 500 hours

173-012 173-012

7.00 7.00

Maintenance service, every 1000 hours Maintenance service, every 1000 hours

173-014 173-014

9.00 9.00

Maintenance service, every 2000 hours Maintenance service, every 2000 hours

173-018 173-018

12.00 12.00

Maintenance service, every 4000 hours Maintenance service, every 4000 hours

173-019 173-022 173-022

3.00 0.60 0.60

Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours

173-024 173-028 173-040

0.40 0.40 2.50

Maintenance service, every 8000 hours Maintenance service, every 12000 hours Maintenance service, first 500 hours

173-040 173-079 173-101 173-401

2.50 1.00 0.50 0.70

Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing

12/12/2014

Volvo Construction Equipment

210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000 210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000 210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000

523

EC380D L Op.no.

time (h)

173-412 173-451 173-649

0.20 1.25 0.20

Notes

Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009

0.30

GENERAL VCADS Pro, MID 128, programming E-ECU

200-009 200-068

1.75 2.00

VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU

200-068

2.00

200-070 200-070

1.50 1.50

E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU210001 - 230000 E-ECU, MID 128, changing pre-programmed ECU270001 - 310000 230001 - 270000 260001 - 270000

21 210-070 210-070

6.50 6.00

ENGINE Engine, removing Engine, removing

210-072

6.50

Engine, installing

210-072 212-071 214-012

7.50 1.00 2.50

Engine, installing Crankcase ventilation separator, replacing Valves, adjusting

214-012 214-092 215-042 217-005 217-005

2.50 9.50 6.50 1.25 1.25

Valves, adjusting Rocker arms, replacing Camshaft, replacing Oil level sensor, changing Oil level sensor, changing

0.50

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

22 221-022

524

Volvo Construction Equipment

270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000

210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000 210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000 210001 - 230000 210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000

12/12/2014

EC380D L Op.no.

time (h)

Notes

23 230-001 230-002 233-001

0.50 0.90 0.30

FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding

233-001 233-004 233-010 234-041 234-042 237-007 237-010 237-012 237-017

0.30 0.20 1.25 0.40 0.50 0.80 1.50 5.50 10.00

Fuel system, bleeding Feed pump, checking feed pressure Fuel pump, inspection Fuel filling pump, removing Fuel filling pump, installing Overflow valve, replacing Unit injectors, adjusting pretension Unit injector, replacing Injector sleeves, replacing

25 252-021 254-001 254-021 254-022

0.60 2.50 3.00 0.90

254-023

0.80

254-031 254-033 254-034 254-046 254-047 254-048 254-061

1.50 2.50 1.25 1.25 1.25 0.40 3.50

254-063 254-064 254-065 254-069 254-125 255-003 255-071 255-071

2.50 0.50 1.00 0.70 1.75 1.75 2.50 3.00

256-006 256-006

0.40 0.50

12/12/2014

210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing 210001 - 230000 Diesel particulate filter, check and clean 210001 - 230000 Atomization unit, replacing 210001 - 230000 ACM (After treatment control module), replacing, 210001 - 230000 non-programmed ACM (After treatment control module), replacing, 210001 - 230000 pre-programmed Air pump, replacing 210001 - 230000 Burner, replacing 210001 - 230000 Compressor, replacing 210001 - 230000 Spark plug, replacing 210001 - 230000 Spark plug, checking 210001 - 230000 Spark plug cable, replacing 210001 - 230000 Exhaust aftertreatment system, fuel pump, 210001 - 230000 replacing Aftertreatment support unit (ASU), replacing 210001 - 230000 High pressure air system, pressure, checking 210001 - 230000 Air pump flow, checking 210001 - 230000 Exhaust aftertreatment system fuel flow, checking210001 - 230000 Exhaust aftertreatment fuel injector, replacing 210001 - 230000 Actuator, variable turbocharger, replacing 210001 - 230000 Turbocharger, replacing 210001 - 230000 Turbocharger, replacing 270001 - 310000 230001 - 270000 260001 - 270000 Preheating coil, replacing 210001 - 230000 Preheating coil, replacing 270001 - 310000 230001 - 270000

Volvo Construction Equipment

525

EC380D L Op.no.

time (h)

Notes

258-002

5.00

Intercooler, replacing

258-002

4.00

Intercooler, replacing

26 260-001 261-002 261-004 261-008 261-012 261-014 261-018 262-098 263-012 263-022

0.70 0.10 0.70 5.50 0.60 1.25 0.80 0.90 0.50 0.90

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

263-022

0.90

29 293-001 293-002 293-003 293-004 293-005 293-007

4.00 2.50 4.00 4.50 1.25 0.40

Fan belt and/or alternator-, compressor belt, replacing all belts Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR Venturi tube, checking EGR cooler, cleaning EGR valve, replacing EGR pressure sensor, replacing

260001 - 270000 270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000

270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 1.00 0.60 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing Earth lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

31 311-001 311-002 311-006 311-006 32 321-002

526

Volvo Construction Equipment

210001 - 230000 210001 - 230000 270001 - 310000 230001 - 270000

12/12/2014

EC380D L Op.no.

time (h)

321-075

0.50

Alternator, test

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-018 331-021 331-081 334-002

1.25 0.30 0.30 0.70

Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

35 356-056

Notes

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-014 366-064

0.30 0.30 0.50 1.25 0.90 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

37 371-043 371-043

0.80 0.80

CABLE; FUSE; RELAY Battery disconnector, replacing Battery disconnector, replacing

371-090 371-090

2.00 2.00

372-002

0.50

38 383-001

12/12/2014

0.30

270001 - 310000 230001 - 270000 260001 - 270000 210001 - 230000 210001 - 230000

210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 280001 - 310000 Engine wire harness, replacing 210001 - 230000 Engine wire harness, replacing 270001 - 310000 230001 - 270000 Electrical distribution box, circuit board replacing 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing 210001 - 230000 270001 - 280000 230001 - 260000

Volvo Construction Equipment

527

EC380D L Op.no.

time (h)

Notes

386-006

1.50

Engine temperature sensor, replacing

386-007 386-007

0.60 0.60

Engine oil pressure sensor, replacing Engine oil pressure sensor, replacing

386-011

0.30

Fuel level sender, replacing

386-017

0.50

Hydraulic oil temperature sensor, replacing

386-038

1.75

Engine rotation speed sensor, replacing

386-044

0.40

Auto idling sensor, replacing

386-088

1.75

Engine rotation speed sensor (camshaft), replacing

387-019

0.30

Rear view camera, replacing

39 393-001

0.50

MISCELLANEOUS Voltage converter, replacing

393-021

0.60

Radio, replacing

528

Volvo Construction Equipment

280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 280001 - 310000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000

12/12/2014

EC380D L Op.no.

time (h)

395-021

0.70

395-031

0.40

398-001

0.60

398-002

0.90

398-002 398-003

1.00 1.50

398-003

1.50

398-004

0.50

Notes

230001 - 260000 280001 - 310000 260001 - 270000 Antenna, replacing 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 Speaker, replacing 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 CareTrack antenna, replacing 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 W-ECU, MID142, changing pre-programmed ECU270001 - 310000 230001 - 270000 260001 - 270000 280001 - 310000 W-ECU, MID142, changing pre-programmed ECU210001 - 230000 W-ECU, MID142, changing non-programmed 270001 - 310000 ECU 230001 - 270000 260001 - 270000 280001 - 310000 W-ECU, MID142, changing non-programmed 210001 - 230000 ECU CareTrack battery, replacing 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-115 431-115 431-117 431-127

12/12/2014

6.50 1.75 2.50 4.00 6.50 1.75 1.75 1.25 1.50 6.00

Volvo Construction Equipment

529

EC380D L Op.no.

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037 443-038

time (h)

3.50 0.70 1.75 1.50 0.80 6.50 0.70 6.00 6.00

Notes

49 492-021 492-031

11.00 3.00

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing

492-031

3.00

Swing ring gear outer seal, replacing

492-032

9.50

Swing ring gear inner seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091 492-095 492-096

0.50 0.70 0.70

Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, installation

230001 - 230112 210001 - 210479 270001 - 270282 280001 - 280107 210480 - 230000 270283 - 280000 280108 - 310000 230113 - 260000 230001 - 230112 210001 - 210479 270001 - 270282 280001 - 280107 210480 - 230000 270283 - 280000 280108 - 310000 230113 - 260000 210001 - 230000 210001 - 230000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002 716-003

3.50 4.50 1.50 1.50 2.00

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting Counterweight, replacing

2.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, removing

77 775-009

530

Volvo Construction Equipment

12/12/2014

EC380D L Op.no.

time (h)

775-010 775-011 775-021 775-034 775-035 775-036 775-066 775-081

3.00 4.50 3.50 1.75 2.00 11.00 3.00 4.50

775-094

1.75

Notes

Front idler, installing Front idler, replacing one Sprocket, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

1.75

CAB, NAKED; CANOPY Cab, removing

810-002

2.50

Cab, installing

82 821-005

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

821-005 827-091

0.90 1.75

Engine hood, replacing Tool box assembly, replacing

84 841-061

0.30

843-002

1.50

12/12/2014

210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 270001 - 310000 230001 - 270000 260001 - 270000 280001 - 310000 210001 - 230000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 Windscreen, replacing 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000

Volvo Construction Equipment

531

EC380D L Op.no.

time (h)

Notes

843-012

4.00

Rear window, replacing

843-013

4.50

Side window, replacing

843-048

0.70

Door window, replacing

85 852-008 852-008

1.25 1.75

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat, replacing

852-012

1.75

Longitudinal adjustment cable, replacing

852-013

0.60

Longitudinal suspension cable, replacing

852-089

0.30

Seat cushion, replacing

852-090

0.60

Backrest, replacing

852-091 852-091

2.50 1.75

Seat support, replacing Seat support, replacing

5.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

87 870-001

532

Volvo Construction Equipment

260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 280001 - 310000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 310000 230001 - 270000 260001 - 270000 280001 - 310000 210001 - 230000

12/12/2014

EC380D L Op.no.

time (h)

870-010

0.70

870-011

1.00

872-001

0.50

873-004

3.00

873-006

0.80

873-011

0.70

874-006

1.75

874-010

1.75

874-011

1.75

874-012

3.00

12/12/2014

Notes

270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 ECC, MID 146, changing pre-programmed ECU 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 ECC, MID 146, changing non-programmed ECU 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 Cab filter, replacing 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 Heater core, replacing 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 Fan motor, replacing 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 Air mix door actuator, replacing 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 Compressor, replacing incl draining and filling 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 Condenser, replacing incl draining and filling 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 Receiver, replacing incl draining and filling 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 Evaporator, replacing incl draining and filling 210001 - 230000 270001 - 280000

Volvo Construction Equipment

533

EC380D L Op.no.

time (h)

874-013

3.00

874-016

0.30

874-094

0.60

874-095

0.60

874-096

0.60

Notes

230001 - 260000 280001 - 310000 260001 - 270000 Expansion valve, replacing incl draining and filling210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 Compressor, replacing magnetic clutch 210001 - 230000 (compressor removed) 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 Vent actuator, replacing 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 Mode (foot) actuator, replacing 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 Intake actuator, replacing 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000

88 881-003

1.00

INTERIOR EQUIPMENT Instrument panel, replacing (left)

881-005

1.25

Instrument panel, replacing (right)

210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 260000 280001 - 310000 260001 - 270000

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing

534

2.50 3.50 0.40

Volvo Construction Equipment

12/12/2014

EC380D L Op.no.

time (h)

911-033

1.25

911-034 911-035 911-038 911-040

2.50 1.00 3.50 0.60

911-051 912-067 912-071 912-073 913-007 913-029 914-041

0.20 0.70 0.80 0.90 0.30 0.30 0.60

914-051 914-060 914-081 914-084 914-091 916-096

0.40 1.50 1.75 1.75 1.75 0.80

Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

0.80 1.00 0.80 1.75 1.25 1.50

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

4.00 4.00 3.00 1.50 1.50 3.50 3.50 1.75 1.75 4.50 4.50 1.50 1.75 2.00

92 924-005 924-006 924-040 925-011 925-012 925-013 97 974-013 974-014 974-021 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015 975-024

12/12/2014

Notes

Volvo Construction Equipment

535

EC380D L Op.no.

time (h)

975-025 975-028 975-032 975-035 975-039 975-040 975-042

3.00 1.75 1.50 1.25 11.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073

3.00 1.75 1.75 3.50 3.50

536

Notes

Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

12/12/2014

EC380D NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-024 173-028 173-040 173-079 173-101 173-401 173-412 173-451 173-649

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, every 12000 hours Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

0.80 1.50 2.50 4.50 7.00 9.00 12.00 3.00 0.60 0.40 0.40 2.50 1.00 0.50 0.70 0.20 1.25 0.20

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-068

1.75 2.00

200-070

1.50

GENERAL VCADS Pro, MID 128, programming E-ECU 210001 - 230000 E-ECU, MID 128, changing non-programmed 210001 - 230000 ECU E-ECU, MID 128, changing pre-programmed ECU210001 - 230000

6.50 7.50 1.00 2.50 9.50 6.50 1.25

ENGINE Engine, removing Engine, installing Crankcase ventilation separator, replacing Valves, adjusting Rocker arms, replacing Camshaft, replacing Oil level sensor, changing

21 210-070 210-072 212-071 214-012 214-092 215-042 217-005 22 221-022 23 230-001

12/12/2014

0.50

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check

Volvo Construction Equipment

537

EC380D NL Op.no.

230-002 233-001 233-004 233-010 234-041 234-042 237-007 237-010 237-012 237-017

time (h)

0.90 0.30 0.20 1.25 0.40 0.50 0.80 1.50 5.50 10.00

Notes

210001 - 230000 210001 - 230000

25 252-021 254-001 254-021 254-022

0.60 2.50 3.00 0.90

254-023

0.80

254-031 254-033 254-034 254-046 254-047 254-048 254-061

1.50 2.50 1.25 1.25 1.25 0.40 3.50

254-063 254-064 254-065 254-069 254-125 255-003 255-071 256-006 258-002

2.50 0.50 1.00 0.70 1.75 1.75 2.50 0.40 4.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing 210001 - 230000 Diesel particulate filter, check and clean 210001 - 230000 Atomization unit, replacing 210001 - 230000 ACM (After treatment control module), replacing, 210001 - 230000 non-programmed ACM (After treatment control module), replacing, 210001 - 230000 pre-programmed Air pump, replacing 210001 - 230000 Burner, replacing 210001 - 230000 Compressor, replacing 210001 - 230000 Spark plug, replacing 210001 - 230000 Spark plug, checking 210001 - 230000 Spark plug cable, replacing 210001 - 230000 Exhaust aftertreatment system, fuel pump, 210001 - 230000 replacing Aftertreatment support unit (ASU), replacing 210001 - 230000 High pressure air system, pressure, checking 210001 - 230000 Air pump flow, checking 210001 - 230000 Exhaust aftertreatment system fuel flow, checking210001 - 230000 Exhaust aftertreatment fuel injector, replacing 210001 - 230000 Actuator, variable turbocharger, replacing 210001 - 230000 Turbocharger, replacing 210001 - 230000 Preheating coil, replacing 210001 - 230000 Intercooler, replacing 210001 - 230000

0.70 0.10 0.70 5.50 0.60 1.25 0.80

26 260-001 261-002 261-004 261-008 261-012 261-014 261-018

538

Volvo Construction Equipment

12/12/2014

EC380D NL Op.no.

time (h)

262-098 263-012 263-022

0.90 0.50 0.90

29 293-001 293-002 293-003 293-004 293-005 293-007

4.00 2.50 4.00 4.50 1.25 0.40

Notes

210001 - 230000

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 1.00 0.60 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing Earth lead to battery, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-018 331-021 331-081

1.25 0.30 0.30

Starter motor, replacing Starter motor, tests Starter relay, replacing

331-081 334-002

0.30 0.70

Starter relay, replacing Starter switch, testing

31 311-001 311-002 311-006 311-006 32 321-002 321-075

12/12/2014

Volvo Construction Equipment

210001 - 230000 210001 - 230000 270001 - 310000 230001 - 270000

270001 - 310000 230001 - 270000 280001 - 310000 260001 - 270000 210001 - 230000 270001 - 280000 230001 - 270000 260001 - 270000 280001 - 310000 210001 - 230000

539

EC380D NL Op.no.

35 356-056

time (h)

0.50

Notes

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-014 366-064

0.30 0.30 0.50 1.25 0.90 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

37 371-043 371-090 371-090

0.80 2.00 2.00

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing Engine wire harness, replacing

372-002

0.50

38 383-001 386-006 386-007 386-011 386-017 386-038 386-044 386-088

0.30 1.50 0.60 0.30 0.50 1.75 0.40 1.75

387-019

0.30

39 393-001 393-021 395-021 395-031 398-001 398-002 398-003

540

0.50 0.60 0.70 0.40 0.60 1.00 1.50

210001 - 230000 210001 - 230000 270001 - 310000 230001 - 270000 Electrical distribution box, circuit board replacing 210001 - 230000 INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing 210001 - 230000 Engine temperature sensor, replacing 210001 - 230000 Engine oil pressure sensor, replacing 210001 - 230000 Fuel level sender, replacing 210001 - 230000 Hydraulic oil temperature sensor, replacing 210001 - 230000 Engine rotation speed sensor, replacing 210001 - 230000 Auto idling sensor, replacing 210001 - 230000 Engine rotation speed sensor (camshaft), 210001 - 230000 replacing Rear view camera, replacing 210001 - 230000 MISCELLANEOUS Voltage converter, replacing 210001 - 230000 Radio, replacing 210001 - 230000 Antenna, replacing 210001 - 230000 Speaker, replacing 210001 - 230000 CareTrack antenna, replacing 210001 - 230000 W-ECU, MID142, changing pre-programmed ECU210001 - 230000 W-ECU, MID142, changing non-programmed 210001 - 230000 ECU Volvo Construction Equipment

12/12/2014

EC380D NL Op.no.

time (h)

398-004

0.50

Notes

CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-115 431-117 431-127

6.50 1.75 2.50 4.00 6.50 1.75 1.25 1.50 6.00

3.50 0.70 1.75 1.50 0.80 6.50 0.70 6.00 6.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037 443-038 49 492-021 492-031

11.00 3.00

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing

492-031

3.00

Swing ring gear outer seal, replacing

492-032

9.50

Swing ring gear inner seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091

0.50

Ring gear grease pipe, replacing

12/12/2014

Volvo Construction Equipment

210001 - 230000

541

EC380D NL Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

3.50 4.50 1.50 1.50

77 775-009 775-010 775-011 775-021 775-034 775-035 775-036 775-066 775-081

2.50 3.00 4.50 3.50 1.75 2.00 11.00 3.00 4.50

775-094

1.75

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, removing Front idler, installing Front idler, replacing one Sprocket, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

210001 - 230000 210001 - 230000

0.90 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

210001 - 230000 210001 - 230000

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing 210001 - 230000 Windscreen, replacing 210001 - 230000 Rear window, replacing 210001 - 230000 Side window, replacing 210001 - 230000 Door window, replacing 210001 - 230000

1.25 1.75 0.60 0.30

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing

82 821-005 827-091 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089

542

Volvo Construction Equipment

210001 - 230000 210001 - 230000 210001 - 230000 210001 - 230000

12/12/2014

EC380D NL Op.no.

time (h)

852-090 852-091

0.60 2.50

Notes

Backrest, replacing Seat support, replacing

210001 - 230000 210001 - 230000

87 870-001 870-010 870-011 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

5.00 0.70 1.00 0.50 3.00 0.80 0.70 1.75 1.75 1.75 3.00 3.00 0.30

874-094 874-095 874-096

0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing 210001 - 230000 ECC, MID 146, changing pre-programmed ECU 210001 - 230000 ECC, MID 146, changing non-programmed ECU 210001 - 230000 Cab filter, replacing 210001 - 230000 Heater core, replacing 210001 - 230000 Fan motor, replacing 210001 - 230000 Air mix door actuator, replacing 210001 - 230000 Compressor, replacing incl draining and filling 210001 - 230000 Condenser, replacing incl draining and filling 210001 - 230000 Receiver, replacing incl draining and filling 210001 - 230000 Evaporator, replacing incl draining and filling 210001 - 230000 Expansion valve, replacing incl draining and filling210001 - 230000 Compressor, replacing magnetic clutch 210001 - 230000 (compressor removed) Vent actuator, replacing 210001 - 230000 Mode (foot) actuator, replacing 210001 - 230000 Intake actuator, replacing 210001 - 230000

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

210001 - 230000 210001 - 230000

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-033

2.50 3.50 0.40 1.25

911-034 911-035 911-038 911-040

2.50 1.00 3.50 0.60

911-051 912-067 912-071 912-073

0.20 0.70 0.80 0.90

12/12/2014

Volvo Construction Equipment

543

EC380D NL Op.no.

time (h)

913-007 913-029 914-041

0.30 0.30 0.60

914-051 914-060 914-081 914-084 914-091 916-096

0.40 1.50 1.75 1.75 1.75 0.80

Hydraulic pump (removed), changing shaft seal Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

0.80 1.00 0.80 1.75 1.25 1.50

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

92 924-005 924-006 924-040 925-011 925-012 925-013 97 974-013 974-014 974-021 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

4.00 4.00 3.00 1.50 1.50 3.50 3.50 1.75 1.75 4.50 4.50 1.50 1.75 2.00 3.00 1.75 1.50 1.25 11.00 3.50 3.50

975-061 975-062 975-065

3.00 1.75 1.75

544

Notes

Volvo Construction Equipment

12/12/2014

EC380D NL Op.no.

time (h)

975-072 975-073

3.50 3.50

12/12/2014

Notes

Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

545

546

Volvo Construction Equipment

12/12/2014

EC380E HR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-303 173-319 173-332

0.90 1.25 1.50 3.50 5.00 7.50 10.00 1.25 1.50 2.00 0.30 1.25 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

2.50

200-067

3.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

11.00 5.50 6.50 0.70

210-093

0.60

212-071 214-012 214-092 215-042 215-043 217-005

1.00 2.50 9.50 6.50 1.50 1.00

22 221-022

12/12/2014

0.50

Volvo Construction Equipment

547

EC380E HR Op.no.

23 230-001 230-002 233-001 233-004 237-002 237-010 237-017

time (h)

0.50 0.90 0.30 0.20 9.50 1.50 8.50

Notes

25 252-021 254-001 254-022

0.80 1.25 1.00

254-023

0.60

254-034 254-056 254-059 254-064 254-069 254-101 254-102 254-103 254-104 254-106 254-107 254-108 254-109 254-111 254-112 254-114 254-117 254-118 254-121 255-003 255-071 258-002

2.50 0.60 0.70 1.00 0.40 1.25 0.80 1.50 0.30 1.50 2.50 1.00 0.20 1.50 2.50 1.50 1.25 0.80 0.50 1.25 2.50 5.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Compressor, replacing NOx sensor, replacing Inlet throttle, replacing High pressure air system, pressure, checking Exhaust aftertreatment system fuel flow, checking AdBlue®/DEF pump, replacing AdBlue®/DEF nozzle, replacing AdBlue®/DEF tank, tank armature, replacing Aftertreatment fuel nozzle, replacing AdBlue®/DEF hoses, replacing AdBlue®/DEF pump unit, replacing Aftertreatment fuel dosing unit, replacing Aftertreatment fuel nozzle, cleaning Muffler, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining AdBlue®/DEF pump unit, components, replacing SCR system, dosing test AdBlue®/DEF quality, checking Actuator, variable turbocharger, replacing Turbocharger, replacing Intercooler, replacing

0.70 0.10 0.70 5.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

26 260-001 261-002 261-004 261-008

548

Volvo Construction Equipment

12/12/2014

EC380E HR Op.no.

29 293-001 293-002 293-004 293-005 293-007 293-010 293-013

time (h)

4.50 2.00 6.50 1.25 0.40 0.70 1.00

Notes

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR pressure sensor, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.90 0.80 1.50 0.70 1.25

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106

12/12/2014

Volvo Construction Equipment

549

EC380E HR Op.no.

37 371-090 371-092 372-002 38 383-001 386-006 386-007 386-011 386-017 387-031 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

3.50 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

0.30 0.70 0.80 0.60 0.50 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-115 431-117 431-127

6.50 1.75 2.50 4.00 6.50 1.75 1.25 1.50 6.00

3.50 0.70 1.75 1.50 0.80 6.50 0.70

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112

550

Volvo Construction Equipment

12/12/2014

EC380E HR Op.no.

time (h)

443-037 443-038

6.00 6.00

49 492-021 492-027 492-031 492-032 492-032 492-091 492-095 492-096

11.00 0.80 3.00 9.00 9.00 0.50 0.70 0.70

Notes

Center passage, replacing Center passage, replacing seal kit MISCELLANEOUS Swing ring gear, replacing Swing limitation sensor, adjusting Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-019 715-020 715-023 715-024 716-003 716-004 716-005

FRAME Boom cylinder protecting guard, removal Boom cylinder protecting guard, installation Bucket cylinder protecting guard, removal Bucket cylinder protecting guard, installation Counterweight, replacing Additional counterweight, removing Additional counterweight, installing

0.60 1.25 1.75 2.50 2.00 1.00 1.25

77 775-009 775-010 775-011 775-021 775-034 775-035 775-036 775-081

2.50 3.00 4.50 3.50 1.75 2.00 11.00 4.50

775-094

1.75

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

12/12/2014

1.75 2.50

Volvo Construction Equipment

551

EC380E HR Op.no.

time (h)

810-070 810-071

1.00 0.90

82 827-091 84 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50 4.50 4.50 0.90

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.00 1.50 1.75 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

552

Volvo Construction Equipment

12/12/2014

EC380E HR Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

5.50 0.40 1.25

911-034 911-035 911-040

4.00 1.75 0.40

911-051 912-001 912-067 912-071 912-160 912-177 913-007 913-010 913-029 914-041

0.20 8.50 0.60 0.80 0.80 1.75 0.30 4.50 0.40 0.50

914-051 914-060 914-081 914-084 914-091 916-096

0.40 1.75 1.75 1.75 1.25 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Port relief valve pressure, checking and adjusting Demolition control valve, replacing Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

2.50

UNIT, LOAD HANDLING Middle dipper arm cylinder, replacing

3.50 3.50 2.00 2.50 1.75 6.50 3.50

UNIT, DIGGING Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing

92 924-040 924-040 94 944-005 97 974-038 974-039 975-024 975-025 975-028 975-039 975-040

12/12/2014

Volvo Construction Equipment

553

EC380E HR Op.no.

time (h)

975-042

3.50

975-061 975-072 975-073 975-085

2.00 3.50 3.50 3.00

554

Notes

Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing Demolition dipper arm cylinder, replacing

Volvo Construction Equipment

12/12/2014

EC380E L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-303 173-319 173-332

0.90 1.25 1.50 3.50 5.00 7.50 10.00 1.25 1.50 2.00 0.30 1.25 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

2.50

200-067

3.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

11.00 5.50 6.50 0.70

210-093

0.60

212-071 214-012 214-092 215-042 215-043 217-005

1.00 2.50 9.50 6.50 1.50 1.00

22 221-022

12/12/2014

0.50

Volvo Construction Equipment

555

EC380E L Op.no.

23 230-001 230-002 233-001 233-004 237-002 237-010 237-017

time (h)

0.50 0.90 0.30 0.20 9.50 1.50 8.50

Notes

25 252-021 254-001 254-022

0.80 1.25 1.00

254-023

0.60

254-034 254-056 254-059 254-064 254-069 254-101 254-102 254-103 254-104 254-106 254-107 254-108 254-109 254-111 254-112 254-114 254-117 254-118 254-121 255-003 255-071 258-002

2.50 0.60 0.70 1.00 0.40 1.25 0.80 1.50 0.30 1.50 2.50 1.00 0.20 1.50 2.50 1.50 1.25 0.80 0.50 1.25 2.50 5.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Compressor, replacing NOx sensor, replacing Inlet throttle, replacing High pressure air system, pressure, checking Exhaust aftertreatment system fuel flow, checking AdBlue®/DEF pump, replacing AdBlue®/DEF nozzle, replacing AdBlue®/DEF tank, tank armature, replacing Aftertreatment fuel nozzle, replacing AdBlue®/DEF hoses, replacing AdBlue®/DEF pump unit, replacing Aftertreatment fuel dosing unit, replacing Aftertreatment fuel nozzle, cleaning Muffler, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining AdBlue®/DEF pump unit, components, replacing SCR system, dosing test AdBlue®/DEF quality, checking Actuator, variable turbocharger, replacing Turbocharger, replacing Intercooler, replacing

0.70 0.10 0.70 5.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

26 260-001 261-002 261-004 261-008

556

Volvo Construction Equipment

12/12/2014

EC380E L Op.no.

29 293-001 293-002 293-004 293-005 293-007 293-010 293-013

time (h)

4.50 2.00 6.50 1.25 0.40 0.70 1.00

Notes

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR pressure sensor, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.90 0.80 1.50 0.70 1.25

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106

12/12/2014

Volvo Construction Equipment

557

EC380E L Op.no.

37 371-090 371-092 372-002 38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

3.50 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

0.30 0.70 0.80 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-115 431-117 431-127

6.50 1.75 2.50 4.00 6.50 1.75 1.25 1.50 6.00

3.50 0.70 1.75 1.50 0.80 6.50 0.70 6.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037

558

Volvo Construction Equipment

12/12/2014

EC380E L Op.no.

time (h)

443-038

6.00

49 492-021 492-031 492-032 492-032 492-091

11.00 3.00 9.00 9.00 0.50

Notes

Center passage, replacing seal kit MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, replacing

3.50 4.50 2.00

77 775-009 775-010 775-011 775-021 775-034 775-035 775-036 775-081

2.50 3.00 4.50 3.50 1.75 2.00 11.00 4.50

775-094

1.75

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

Volvo Construction Equipment

559

EC380E L Op.no.

time (h)

843-012 843-013 843-048

4.50 4.50 0.90

Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.00 1.50 1.75 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

5.50 0.40 1.25

911-034

4.00

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing

560

Volvo Construction Equipment

12/12/2014

EC380E L Op.no.

time (h)

911-035 911-040

1.75 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 914-041

0.20 8.50 0.60 0.80 0.90 0.80 0.30 4.50 0.40 0.50

914-051 914-060 914-081 914-084 914-091 916-096

0.40 1.75 1.75 1.75 1.25 0.80

Oil cooler fan pump, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 2.00 2.50 1.75 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

561

562

Volvo Construction Equipment

12/12/2014

EC380E LD Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-303 173-319 173-332

0.90 1.25 1.50 3.50 5.00 7.50 10.00 1.25 1.50 2.00 0.30 1.25 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

2.50

200-067

3.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

11.00 5.50 6.50 0.70

210-093

0.60

212-071 214-012 214-092 215-042 215-043 217-005

1.00 2.50 9.50 6.50 1.50 1.00

22 221-022

12/12/2014

0.50

Volvo Construction Equipment

563

EC380E LD Op.no.

23 230-001 230-002 233-001 233-004 237-002 237-010 237-017

time (h)

0.50 0.90 0.30 0.20 9.50 1.50 8.50

Notes

25 252-021 254-001 254-022

0.80 1.25 1.00

254-023

0.60

254-034 254-056 254-059 254-064 254-069 254-101 254-102 254-103 254-104 254-106 254-107 254-108 254-109 254-111 254-112 254-114 254-117 254-118 254-121 255-003 255-071 258-002

2.50 0.60 0.70 1.00 0.40 1.25 0.80 1.50 0.30 1.50 2.50 1.00 0.20 1.50 2.50 1.50 1.25 0.80 0.50 1.25 2.50 5.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Compressor, replacing NOx sensor, replacing Inlet throttle, replacing High pressure air system, pressure, checking Exhaust aftertreatment system fuel flow, checking AdBlue®/DEF pump, replacing AdBlue®/DEF nozzle, replacing AdBlue®/DEF tank, tank armature, replacing Aftertreatment fuel nozzle, replacing AdBlue®/DEF hoses, replacing AdBlue®/DEF pump unit, replacing Aftertreatment fuel dosing unit, replacing Aftertreatment fuel nozzle, cleaning Muffler, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining AdBlue®/DEF pump unit, components, replacing SCR system, dosing test AdBlue®/DEF quality, checking Actuator, variable turbocharger, replacing Turbocharger, replacing Intercooler, replacing

0.70 0.10 0.70 5.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

26 260-001 261-002 261-004 261-008

564

Volvo Construction Equipment

12/12/2014

EC380E LD Op.no.

29 293-001 293-002 293-004 293-005 293-007 293-010 293-013

time (h)

4.50 2.00 6.50 1.25 0.40 0.70 1.00

Notes

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR pressure sensor, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.90 0.80 1.50 0.70 1.25

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106

12/12/2014

Volvo Construction Equipment

565

EC380E LD Op.no.

37 371-090 371-092 372-002 38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

3.50 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

0.30 0.70 0.80 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-115 431-117 431-127

6.50 1.75 2.50 4.00 6.50 1.75 1.25 1.50 6.00

3.50 0.70 1.75 1.50 0.80 6.50 0.70 6.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037

566

Volvo Construction Equipment

12/12/2014

EC380E LD Op.no.

time (h)

443-038

6.00

49 492-021 492-031 492-032 492-032 492-091 492-095 492-096

11.00 3.00 9.00 9.00 0.50 0.70 0.70

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 715-019 715-020 715-023 715-024 716-003

3.50 4.50 0.60 1.25 1.75 2.50 2.00

77 775-009 775-010 775-011 775-021 775-034 775-035 775-036 775-081

2.50 3.00 4.50 3.50 1.75 2.00 11.00 4.50

775-094

1.75

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing

12/12/2014

1.75 2.50 1.00

Volvo Construction Equipment

567

EC380E LD Op.no.

time (h)

810-071

0.90

82 827-091 84 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

Electric pedal control on X1 (proportional), replacing

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50 4.50 4.50 0.90

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.00 1.50 1.75 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

568

Volvo Construction Equipment

12/12/2014

EC380E LD Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

5.50 0.40 1.25

911-034 911-035 911-040

4.00 1.75 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 914-041

0.20 8.50 0.60 0.80 0.90 0.80 0.30 4.50 0.40 0.50

914-051 914-060 914-081 914-084 914-091 916-096

0.40 1.75 1.75 1.75 1.25 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040

12/12/2014

12.00 3.00 3.50 3.50 2.00 2.50 1.75 6.50 3.50

Volvo Construction Equipment

569

EC380E LD Op.no.

time (h)

975-042

3.50

975-061 975-072 975-073

2.00 3.50 3.50

570

Notes

Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

12/12/2014

EC380E LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-303 173-319 173-332

0.90 1.25 1.50 3.50 5.00 7.50 10.00 1.25 1.50 2.00 0.30 1.25 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

2.50

200-067

3.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

11.00 5.50 6.50 0.70

210-093

0.60

212-071 214-012 214-092 215-042 215-043 217-005

1.00 2.50 9.50 6.50 1.50 1.00

22 221-022

12/12/2014

0.50

Volvo Construction Equipment

571

EC380E LR Op.no.

23 230-001 230-002 233-001 233-004 237-002 237-010 237-017

time (h)

0.50 0.90 0.30 0.20 9.50 1.50 8.50

Notes

25 252-021 254-001 254-022

0.80 1.25 1.00

254-023

0.60

254-034 254-056 254-059 254-064 254-069 254-101 254-102 254-103 254-104 254-106 254-107 254-108 254-109 254-111 254-112 254-114 254-117 254-118 254-121 255-003 255-071 258-002

2.50 0.60 0.70 1.00 0.40 1.25 0.80 1.50 0.30 1.50 2.50 1.00 0.20 1.50 2.50 1.50 1.25 0.80 0.50 1.25 2.50 5.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Compressor, replacing NOx sensor, replacing Inlet throttle, replacing High pressure air system, pressure, checking Exhaust aftertreatment system fuel flow, checking AdBlue®/DEF pump, replacing AdBlue®/DEF nozzle, replacing AdBlue®/DEF tank, tank armature, replacing Aftertreatment fuel nozzle, replacing AdBlue®/DEF hoses, replacing AdBlue®/DEF pump unit, replacing Aftertreatment fuel dosing unit, replacing Aftertreatment fuel nozzle, cleaning Muffler, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining AdBlue®/DEF pump unit, components, replacing SCR system, dosing test AdBlue®/DEF quality, checking Actuator, variable turbocharger, replacing Turbocharger, replacing Intercooler, replacing

0.70 0.10 0.70 5.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

26 260-001 261-002 261-004 261-008

572

Volvo Construction Equipment

12/12/2014

EC380E LR Op.no.

29 293-001 293-002 293-004 293-005 293-007 293-010 293-013

time (h)

4.50 2.00 6.50 1.25 0.40 0.70 1.00

Notes

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR pressure sensor, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.90 0.80 1.50 0.70 1.25

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106

12/12/2014

Volvo Construction Equipment

573

EC380E LR Op.no.

37 371-090 371-092 372-002 38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

3.50 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

0.30 0.70 0.80 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-115 431-117 431-127

6.50 1.75 2.50 4.00 6.50 1.75 1.25 1.50 6.00

3.50 0.70 1.75 1.50 0.80 6.50 0.70 6.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037

574

Volvo Construction Equipment

12/12/2014

EC380E LR Op.no.

time (h)

443-038

6.00

49 492-021 492-031 492-032 492-032 492-091

11.00 3.00 9.00 9.00 0.50

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, replacing

3.50 4.50 2.00

77 775-009 775-010 775-011 775-021 775-034 775-035 775-036 775-081

2.50 3.00 4.50 3.50 1.75 2.00 11.00 4.50

775-094

1.75

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

Volvo Construction Equipment

575

EC380E LR Op.no.

time (h)

843-012 843-013 843-048

4.50 4.50 0.90

Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.00 1.50 1.75 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

5.50 0.40 1.25

911-034

4.00

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing

576

Volvo Construction Equipment

12/12/2014

EC380E LR Op.no.

time (h)

911-035 911-040

1.75 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 914-041

0.20 8.50 0.60 0.80 0.90 0.80 0.30 4.50 0.40 0.50

914-051 914-060 914-081 914-084 914-091 916-096

0.40 1.75 1.75 1.75 1.25 0.80

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 2.00 2.50 1.75 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

577

578

Volvo Construction Equipment

12/12/2014

EC380E NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-303 173-319 173-332

0.90 1.25 1.50 3.50 5.00 7.50 10.00 1.25 1.50 2.00 0.30 1.25 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

2.50

200-067

3.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

11.00 5.50 6.50 0.70

210-093

0.60

212-071 214-012 214-092 215-042 215-043 217-005

1.00 2.50 9.50 6.50 1.50 1.00

22 221-022

12/12/2014

0.50

Volvo Construction Equipment

579

EC380E NL Op.no.

23 230-001 230-002 233-001 233-004 237-002 237-010 237-017

time (h)

0.50 0.90 0.30 0.20 9.50 1.50 8.50

Notes

25 252-021 254-001 254-022

0.80 1.25 1.00

254-023

0.60

254-034 254-056 254-059 254-064 254-069 254-101 254-102 254-103 254-104 254-106 254-107 254-108 254-109 254-111 254-112 254-114 254-117 254-118 254-121 255-003 255-071 258-002

2.50 0.60 0.70 1.00 0.40 1.25 0.80 1.50 0.30 1.50 2.50 1.00 0.20 1.50 2.50 1.50 1.25 0.80 0.50 1.25 2.50 5.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Compressor, replacing NOx sensor, replacing Inlet throttle, replacing High pressure air system, pressure, checking Exhaust aftertreatment system fuel flow, checking AdBlue®/DEF pump, replacing AdBlue®/DEF nozzle, replacing AdBlue®/DEF tank, tank armature, replacing Aftertreatment fuel nozzle, replacing AdBlue®/DEF hoses, replacing AdBlue®/DEF pump unit, replacing Aftertreatment fuel dosing unit, replacing Aftertreatment fuel nozzle, cleaning Muffler, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining AdBlue®/DEF pump unit, components, replacing SCR system, dosing test AdBlue®/DEF quality, checking Actuator, variable turbocharger, replacing Turbocharger, replacing Intercooler, replacing

0.70 0.10 0.70 5.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

26 260-001 261-002 261-004 261-008

580

Volvo Construction Equipment

12/12/2014

EC380E NL Op.no.

29 293-001 293-002 293-004 293-005 293-007 293-010 293-013

time (h)

4.50 2.00 6.50 1.25 0.40 0.70 1.00

Notes

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR pressure sensor, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.90 0.80 1.50 0.70 1.25

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106

12/12/2014

Volvo Construction Equipment

581

EC380E NL Op.no.

37 371-090 371-092 372-002 38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

3.50 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

0.30 0.70 0.80 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-115 431-117 431-127

6.50 1.75 2.50 4.00 6.50 1.75 1.25 1.50 6.00

3.50 0.70 1.75 1.50 0.80 6.50 0.70 6.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037

582

Volvo Construction Equipment

12/12/2014

EC380E NL Op.no.

time (h)

443-038

6.00

49 492-021 492-031 492-032 492-032 492-091

11.00 3.00 9.00 9.00 0.50

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, replacing

3.50 4.50 2.00

77 775-009 775-010 775-011 775-021 775-034 775-035 775-036 775-081

2.50 3.00 4.50 3.50 1.75 2.00 11.00 4.50

775-094

1.75

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

Volvo Construction Equipment

583

EC380E NL Op.no.

time (h)

843-012 843-013 843-048

4.50 4.50 0.90

Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.00 1.50 1.75 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

5.50 0.40 1.25

911-034

4.00

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing

584

Volvo Construction Equipment

12/12/2014

EC380E NL Op.no.

time (h)

911-035 911-040

1.75 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 914-041

0.20 8.50 0.60 0.80 0.90 0.80 0.30 4.50 0.40 0.50

914-051 914-060 914-081 914-084 914-091 916-096

0.40 1.75 1.75 1.75 1.25 0.80

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 2.00 2.50 1.75 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

585

586

Volvo Construction Equipment

12/12/2014

EC380E NLD Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-303 173-319 173-332

0.90 1.25 1.50 3.50 5.00 7.50 10.00 1.25 1.50 2.00 0.30 1.25 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

2.50

200-067

3.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

11.00 5.50 6.50 0.70

210-093

0.60

212-071 214-012 214-092 215-042 215-043 217-005

1.00 2.50 9.50 6.50 1.50 1.00

22 221-022

12/12/2014

0.50

Volvo Construction Equipment

587

EC380E NLD Op.no.

23 230-001 230-002 233-001 233-004 237-002 237-010 237-017

time (h)

0.50 0.90 0.30 0.20 9.50 1.50 8.50

Notes

25 252-021 254-001 254-022

0.80 1.25 1.00

254-023

0.60

254-034 254-056 254-059 254-064 254-069 254-101 254-102 254-103 254-104 254-106 254-107 254-108 254-109 254-111 254-112 254-114 254-117 254-118 254-121 255-003 255-071 258-002

2.50 0.60 0.70 1.00 0.40 1.25 0.80 1.50 0.30 1.50 2.50 1.00 0.20 1.50 2.50 1.50 1.25 0.80 0.50 1.25 2.50 5.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Compressor, replacing NOx sensor, replacing Inlet throttle, replacing High pressure air system, pressure, checking Exhaust aftertreatment system fuel flow, checking AdBlue®/DEF pump, replacing AdBlue®/DEF nozzle, replacing AdBlue®/DEF tank, tank armature, replacing Aftertreatment fuel nozzle, replacing AdBlue®/DEF hoses, replacing AdBlue®/DEF pump unit, replacing Aftertreatment fuel dosing unit, replacing Aftertreatment fuel nozzle, cleaning Muffler, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining AdBlue®/DEF pump unit, components, replacing SCR system, dosing test AdBlue®/DEF quality, checking Actuator, variable turbocharger, replacing Turbocharger, replacing Intercooler, replacing

0.70 0.10 0.70 5.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

26 260-001 261-002 261-004 261-008

588

Volvo Construction Equipment

12/12/2014

EC380E NLD Op.no.

29 293-001 293-002 293-004 293-005 293-007 293-010 293-013

time (h)

4.50 2.00 6.50 1.25 0.40 0.70 1.00

Notes

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR pressure sensor, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.90 0.80 1.50 0.70 1.25

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106

12/12/2014

Volvo Construction Equipment

589

EC380E NLD Op.no.

37 371-090 371-092 372-002 38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

3.50 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

0.30 0.70 0.80 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-115 431-117 431-127

6.50 1.75 2.50 4.00 6.50 1.75 1.25 1.50 6.00

3.50 0.70 1.75 1.50 0.80 6.50 0.70 6.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 443-037

590

Volvo Construction Equipment

12/12/2014

EC380E NLD Op.no.

time (h)

443-038

6.00

49 492-021 492-031 492-032 492-032 492-091

11.00 3.00 9.00 9.00 0.50

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, replacing

3.50 4.50 2.00

77 775-009 775-010 775-011 775-021 775-034 775-035 775-036 775-081

2.50 3.00 4.50 3.50 1.75 2.00 11.00 4.50

775-094

1.75

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002

12/12/2014

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

Volvo Construction Equipment

591

EC380E NLD Op.no.

time (h)

843-012 843-013 843-048

4.50 4.50 0.90

Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

87 870-001 870-017 870-018 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-016

3.50 1.75 1.75 0.50 3.00 0.80 0.50 2.00 1.50 1.75 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

5.50 0.40 1.25

911-034

4.00

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing

592

Volvo Construction Equipment

12/12/2014

EC380E NLD Op.no.

time (h)

911-035 911-040

1.75 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 914-041

0.20 8.50 0.60 0.80 0.90 0.80 0.30 4.50 0.40 0.50

914-051 914-060 914-081 914-084 914-091 916-096

0.40 1.75 1.75 1.75 1.25 0.80

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

12.00 3.00 3.50 3.50 2.00 2.50 1.75 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

12/12/2014

Notes

Volvo Construction Equipment

593

594

Volvo Construction Equipment

12/12/2014

EC480D HR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-024 173-028 173-040 173-079 173-101 173-401 173-412 173-451 173-649

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, every 12000 hours Maintenance service, first 500 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

0.80 1.50 2.50 4.50 7.00 9.00 12.00 3.00 0.60 0.40 0.40 2.50 1.50 0.50 0.70 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-068

1.75 2.00

200-070

1.50

GENERAL VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

6.50 7.50 1.00 2.50 9.50 6.50 1.25

ENGINE Engine, removing Engine, installing Crankcase ventilation separator, replacing Valves, adjusting Rocker arms, replacing Camshaft, replacing Oil level sensor, changing

21 210-070 210-072 212-071 214-012 214-092 215-042 217-005 22 221-022 23 230-001

12/12/2014

0.50

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check

Volvo Construction Equipment

595

EC480D HR Op.no.

230-002 233-001 233-004 233-010 234-041 234-042 237-007 237-010 237-012 237-017

time (h)

0.90 0.30 0.20 1.25 0.40 0.50 0.80 1.50 5.50 10.00

Notes

25 252-021 254-001 254-021 254-022

0.60 2.50 3.00 0.90

254-023

0.80

254-031 254-033 254-034 254-046 254-047 254-048 254-061

1.50 2.50 1.25 1.25 1.25 0.40 3.50

254-063 254-064 254-065 254-069 254-125 255-003 255-071 256-006 258-002

2.50 0.50 1.00 0.70 1.75 1.75 2.50 0.40 4.00

0.70 0.10 0.70 5.50 0.60 1.25 0.80

26 260-001 261-002 261-004 261-008 261-012 261-014 261-018

596

Volvo Construction Equipment

12/12/2014

EC480D HR Op.no.

time (h)

262-098 263-012 263-022

0.90 0.50 0.90

29 293-001 293-002 293-003 293-004 293-005 293-007

4.00 2.50 4.00 4.50 1.25 0.40

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 1.00 0.60 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing Earth lead to battery, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.30 0.30 0.50 1.25 0.90 0.50

31 311-001 311-002 311-006 311-006 32 321-002 321-075 33 331-018 331-021 331-081 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004

12/12/2014

Volvo Construction Equipment

597

EC480D HR Op.no.

time (h)

363-091 364-003 364-014 366-064

0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

0.80 2.00 0.50

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing Electrical distribution box, circuit board replacing

37 371-043 371-090 372-002 38 383-001 386-006 386-007 386-011 386-017 386-038 386-044 386-088

0.30 1.50 0.60 0.30 0.50 1.75 0.40 1.75

387-019 387-031

0.30 0.50

39 393-001 393-021 395-021 395-031 398-001 398-002 398-003

0.50 0.60 0.70 0.40 0.60 1.00 1.50

398-004

0.50

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing Rear view camera, replacing Total moment indicator (TMI), replacing MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU290001 - 310000 W-ECU, MID142, changing non-programmed 290001 - 310000 ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-021 431-026 431-031 431-036 431-053

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing

598

6.00 0.70 4.00 3.50 6.50

Volvo Construction Equipment

12/12/2014

EC480D HR Op.no.

time (h)

431-111 431-115 431-117 431-127

6.00 1.25 1.50 6.50

Track gearbox, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

3.00 0.70 0.30 3.50 3.50 0.70 0.70 6.00 6.00

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing Swing motor removed, replacing seal Track motor, replacing Track motor, replacing Track motor relief valve, replacing Track motor relief valve, replacing Center passage, replacing Center passage, replacing seal kit

11.00 0.50 3.00 9.50 0.50

MISCELLANEOUS Swing ring gear, replacing Swing limitation sensor, adjusting Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

44 441-021 441-022 441-026 441-111 441-111 441-112 441-112 443-037 443-038 49 492-021 492-027 492-031 492-032 492-091

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-019 715-020 715-023 715-024 716-004 716-005 716-006 716-007 718-002 718-003

0.60 1.25 0.90 1.25 0.90 0.90 1.75 2.00 2.50 3.00

FRAME Boom cylinder protecting guard, removal Boom cylinder protecting guard, installation Bucket cylinder protecting guard, removal Bucket cylinder protecting guard, installation Additional counterweight, removing Additional counterweight, installing Removable counterweight, removing Removable counterweight, installing Retractable track, removing Retractable track, installing

2.50 3.00 4.50 5.00 2.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, removing Front idler, installing Front idler, replacing one Sprocket, replacing one Sprocket, removal

77 775-009 775-010 775-011 775-021 775-022

12/12/2014

Volvo Construction Equipment

599

EC480D HR Op.no.

775-023 775-034 775-035 775-036 775-066 775-081

time (h)

3.00 1.75 2.00 11.00 3.00 4.50

Notes

Sprocket, installation Track chain assembly, removing Track chain assembly, installing Track links, replacing Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

0.90 1.25

PROTECTIVE EQUIPMENT, not specified in a special group Falling object guard, removal Falling object guard, installation

5.00 0.70 1.00 0.50 3.00 0.80

82 821-005 827-091 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091 86 867-000 867-001 87 870-001 870-010 870-011 872-001 873-004 873-006

600

Volvo Construction Equipment

12/12/2014

EC480D HR Op.no.

time (h)

873-011 874-006 874-010 874-011 874-012 874-013 874-016

0.70 1.75 1.75 1.75 3.00 3.00 0.30

874-094 874-095 874-096

0.60 0.60 0.60

Air mix door actuator, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-033

2.50 3.50 0.40 1.00

911-034 911-035 911-040

2.50 1.00 0.60

911-051 912-001 912-067 912-071 912-177 913-007 913-010 913-029 914-041

0.20 8.50 0.60 0.80 1.75 0.30 4.00 0.30 0.60

914-051 914-081 914-084 914-091 916-096

0.40 1.75 1.75 1.75 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Demolition control valve, replacing Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

12/12/2014

Volvo Construction Equipment

601

EC480D HR Op.no.

92 924-005 924-006 924-040 925-011 925-012 925-013 94 944-004 944-005 944-006 945-057

time (h)

0.80 1.00 0.80 1.75 1.25 1.50

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

2.00 2.50 1.25 1.75

UNIT, LOAD HANDLING Base boom modular joint cylinder, replacing Middle dipper arm cylinder, replacing Base boom modular joint cylinder pin, replacing Cab tilting cylinder, replacing

97 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

1.75 1.75 4.50 4.50 1.50 1.75 2.00 3.00 1.75 1.50 1.25 11.00 3.50 3.50

975-061 975-062 975-065 975-072 975-073

3.00 1.75 1.75 3.50 3.50

602

Notes

Volvo Construction Equipment

12/12/2014

EC480D L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

171-002

3.00

173-002 173-002

0.80 0.80

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, daily

173-004 173-004

1.50 1.50

Maintenance service, every 50 hours Maintenance service, every 50 hours

173-007

2.50

Maintenance service, every 250 hours

173-007 173-010 173-010

2.50 4.50 4.50

Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 500 hours

173-012 173-012

7.00 7.00

Maintenance service, every 1000 hours Maintenance service, every 1000 hours

173-014 173-014

9.00 9.00

Maintenance service, every 2000 hours Maintenance service, every 2000 hours

173-018 173-018

12.00 12.00

Maintenance service, every 4000 hours Maintenance service, every 4000 hours

173-019 173-022 173-022

3.00 0.60 0.60

Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours

173-024 173-028 173-040

0.40 0.40 2.50

Maintenance service, every 8000 hours Maintenance service, every 12000 hours Maintenance service, first 500 hours

173-040 173-079 173-101 173-401 173-412 173-451 173-649

2.50 1.50 0.50 0.70 0.20 1.25 0.20

12/12/2014

Volvo Construction Equipment

210001 - 260000 270001 - 310000 260001 - 270000 210001 - 260000 270001 - 310000 260001 - 270000 270001 - 310000 260001 - 270000 210001 - 260000 210001 - 260000 270001 - 310000 260001 - 270000 210001 - 260000 270001 - 310000 260001 - 270000 210001 - 260000 270001 - 310000 260001 - 270000 210001 - 260000 270001 - 310000 260001 - 270000 210001 - 260000 210001 - 260000 270001 - 310000 260001 - 270000 210001 - 260000 210001 - 260000 270001 - 310000 260001 - 270000 210001 - 260000

603

EC480D L Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009

0.30

GENERAL VCADS Pro, MID 128, programming E-ECU

200-009 200-068

1.75 2.00

200-068

2.00

200-070 200-070

1.50 1.50

VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU210001 - 260000 E-ECU, MID 128, changing pre-programmed ECU270001 - 310000 260001 - 270000

21 210-070 210-070

6.50 6.00

ENGINE Engine, removing Engine, removing

210-072

6.50

Engine, installing

210-072 212-071 214-012 214-012

7.50 1.00 2.50 2.50

Engine, installing Crankcase ventilation separator, replacing Valves, adjusting Valves, adjusting

214-092 215-042 217-005 217-005

9.50 6.50 1.25 1.25

Rocker arms, replacing Camshaft, replacing Oil level sensor, changing Oil level sensor, changing

0.50

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

22 221-022 23 230-001 230-002 233-001

0.50 0.90 0.30

FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding

233-001 233-004 233-010 234-041 234-042 237-007 237-010

0.30 0.20 1.25 0.40 0.50 0.80 1.50

Fuel system, bleeding Feed pump, checking feed pressure Fuel pump, inspection Fuel filling pump, removing Fuel filling pump, installing Overflow valve, replacing Unit injectors, adjusting pretension

604

270001 - 310000 260001 - 270000 210001 - 260000 270001 - 310000 260001 - 270000 210001 - 260000

Volvo Construction Equipment

210001 - 260000 270001 - 310000 260001 - 270000 270001 - 310000 260001 - 270000 210001 - 260000 210001 - 260000 210001 - 260000 270001 - 310000 260001 - 270000 210001 - 260000 210001 - 260000 210001 - 260000 270001 - 310000 260001 - 270000

210001 - 260000 270001 - 310000 260001 - 270000 210001 - 260000

12/12/2014

EC480D L Op.no.

237-012 237-017

time (h)

5.50 10.00

Notes

Unit injector, replacing Injector sleeves, replacing

25 252-021 254-001 254-021 254-022

0.60 2.50 3.00 0.90

254-023

0.80

254-031 254-033 254-034 254-046 254-047 254-048 254-061

1.50 2.50 1.25 1.25 1.25 0.40 3.50

254-063 254-064 254-065 254-069 254-125 255-003 255-071 255-071

2.50 0.50 1.00 0.70 1.75 1.75 2.50 3.00

256-006 256-006

0.40 0.50

258-002

5.00

258-002

4.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing 210001 - 260000 Diesel particulate filter, check and clean 210001 - 260000 Atomization unit, replacing 210001 - 260000 ACM (After treatment control module), replacing, 210001 - 260000 non-programmed ACM (After treatment control module), replacing, 210001 - 260000 pre-programmed Air pump, replacing 210001 - 260000 Burner, replacing 210001 - 260000 Compressor, replacing 210001 - 260000 Spark plug, replacing 210001 - 260000 Spark plug, checking 210001 - 260000 Spark plug cable, replacing 210001 - 260000 Exhaust aftertreatment system, fuel pump, 210001 - 260000 replacing Aftertreatment support unit (ASU), replacing 210001 - 260000 High pressure air system, pressure, checking 210001 - 260000 Air pump flow, checking 210001 - 260000 Exhaust aftertreatment system fuel flow, checking210001 - 260000 Exhaust aftertreatment fuel injector, replacing 210001 - 260000 Actuator, variable turbocharger, replacing 210001 - 260000 Turbocharger, replacing 210001 - 260000 Turbocharger, replacing 270001 - 310000 260001 - 270000 Preheating coil, replacing 210001 - 260000 Preheating coil, replacing 270001 - 310000 260001 - 270000 Intercooler, replacing 270001 - 310000 260001 - 270000 Intercooler, replacing 210001 - 260000

0.70 0.10 0.70 5.50 0.60 1.25 0.80 0.90 0.50

26 260-001 261-002 261-004 261-008 261-012 261-014 261-018 262-098 263-012

12/12/2014

Volvo Construction Equipment

605

EC480D L Op.no.

time (h)

263-022

0.90

263-022

0.90

29 293-001 293-002 293-003 293-004 293-005 293-007

4.00 2.50 4.00 4.50 1.25 0.40

Notes

Fan belt and/or alternator-, compressor belt, replacing all belts Fan belt and/or alternator-, compressor belt, replacing all belts Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR Venturi tube, checking EGR cooler, cleaning EGR valve, replacing EGR pressure sensor, replacing

270001 - 310000 260001 - 270000 210001 - 260000

210001 - 260000 210001 - 260000 210001 - 260000 210001 - 260000 210001 - 260000 210001 - 260000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 1.00 0.60 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing Earth lead to battery, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-018 331-021 331-081

1.25 0.30 0.30

Starter motor, replacing Starter motor, tests Starter relay, replacing

331-081 334-002

0.30 0.70

Starter relay, replacing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.30

OTHER ELECTRICAL EQUIPMENT Horn, replacing

31 311-001 311-002 311-006 311-006 32 321-002 321-075

35 356-056 36 362-002

606

Volvo Construction Equipment

210001 - 270000 210001 - 270000 270001 - 310000

270001 - 310000 260001 - 270000 210001 - 270000 270001 - 280000 280001 - 310000 260001 - 270000 210001 - 260000

12/12/2014

EC480D L Op.no.

time (h)

362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-014 366-064

0.30 0.50 1.25 0.90 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Ignition switch, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing

37 371-043 371-043

0.80 0.80

CABLE; FUSE; RELAY Battery disconnector, replacing Battery disconnector, replacing

371-090 371-090 372-002

2.00 2.00 0.50

38 383-001

0.30

386-006

1.50

386-007

0.60

386-007 386-011

0.60 0.30

386-017

0.50

386-038

1.75

12/12/2014

Notes

210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Engine wire harness, replacing 210001 - 260000 Engine wire harness, replacing 270001 - 310000 Electrical distribution box, circuit board replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Engine temperature sensor, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Engine oil pressure sensor, replacing 270001 - 280000 280001 - 310000 260001 - 270000 Engine oil pressure sensor, replacing 210001 - 260000 Fuel level sender, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Hydraulic oil temperature sensor, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Engine rotation speed sensor, replacing 210001 - 260000 270001 - 280000 280001 - 310000 Volvo Construction Equipment

607

EC480D L Op.no.

time (h)

Notes

386-044

0.40

Auto idling sensor, replacing

386-088

1.75

Engine rotation speed sensor (camshaft), replacing

387-019

0.30

Rear view camera, replacing

39 393-001

0.50

MISCELLANEOUS Voltage converter, replacing

393-021

0.60

395-021

0.70

395-031

0.40

398-001

0.60

398-002

0.90

398-002 398-003

1.00 1.50

398-003

1.50

398-004

0.50

608

260001 - 270000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000

210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Radio, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Antenna, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Speaker, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 CareTrack antenna, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 W-ECU, MID142, changing pre-programmed ECU270001 - 280000 280001 - 310000 260001 - 270000 W-ECU, MID142, changing pre-programmed ECU210001 - 260000 W-ECU, MID142, changing non-programmed 270001 - 280000 ECU 280001 - 310000 260001 - 270000 W-ECU, MID142, changing non-programmed 210001 - 260000 ECU CareTrack battery, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000

Volvo Construction Equipment

12/12/2014

EC480D L Op.no.

time (h)

Notes

POWER TRANSMISSION

43 431-021 431-026 431-031 431-036 431-053 431-111 431-115 431-117

6.00 0.70 4.00 3.50 6.50 6.00 1.25 1.75

431-117

1.50

431-127

6.50

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover 210305 - 260000 271750 - 280000 280119 - 310000 Track gearbox, replacing cover 210001 - 210304 280001 - 280118 270001 - 270001 Track unit, replacing

44 441-021 441-022 441-026 441-111

3.00 0.70 0.30 3.50

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing Swing motor removed, replacing seal Track motor, replacing

441-111 441-112

3.50 0.70

Track motor, replacing Track motor relief valve, replacing

441-112 443-037 443-038

0.70 6.00 6.00

Track motor relief valve, replacing Center passage, replacing Center passage, replacing seal kit

49 492-021 492-031

11.00 3.00

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing

492-032

9.50

Swing ring gear inner seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091

0.50

Ring gear grease pipe, replacing

12/12/2014

Volvo Construction Equipment

210124 - 270000 270001 - 310000 260001 - 270000 280001 - 310000 210058 - 270000 210124 - 270000 270001 - 310000 260001 - 270000 280001 - 310000 210058 - 270000

270001 - 271616 280001 - 280113 270001 - 271616 280001 - 280113 271617 - 280000 280114 - 310000

609

EC480D L Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002 716-006 716-007 718-002 718-003

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting Removable counterweight, removing Removable counterweight, installing Retractable track, removing Retractable track, installing

4.00 5.00 1.50 1.50 1.25 1.50 2.50 3.00

77 775-009 775-010 775-011 775-021 775-022 775-023 775-034 775-035 775-036 775-066 775-081

2.50 3.00 4.50 5.00 2.50 3.00 1.75 2.00 11.00 3.00 4.50

775-094

1.75

210001 - 270000 210001 - 270000 210001 - 270000 210001 - 270000

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, removing Front idler, installing Front idler, replacing one Sprocket, replacing one Sprocket, removal Sprocket, installation Track chain assembly, removing Track chain assembly, installing Track links, replacing Bottom roller, replacing seal Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

1.75

CAB, NAKED; CANOPY Cab, removing

810-002

2.50

Cab, installing

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

82 821-005

610

Volvo Construction Equipment

210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 270001 - 280000 280001 - 310000 260001 - 270000

12/12/2014

EC480D L Op.no.

time (h)

821-005 827-091

0.90 1.75

84 841-061

0.30

843-002

1.50

843-012

4.00

843-013

4.50

843-048

0.70

Notes

Engine hood, replacing Tool box assembly, replacing

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Windscreen, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Rear window, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Side window, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Door window, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000

85 852-008 852-008

1.25 1.75

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat, replacing

852-012

1.75

Longitudinal adjustment cable, replacing

852-013

0.60

Longitudinal suspension cable, replacing

852-089

0.30

Seat cushion, replacing

852-090

0.60

Backrest, replacing

852-091

2.50

Seat support, replacing

12/12/2014

210001 - 260000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000

Volvo Construction Equipment

210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 210001 - 260000

611

EC480D L Op.no.

time (h)

852-091

1.75

Seat support, replacing

87 870-001

5.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

870-010

0.70

870-011

1.00

872-001

0.50

873-004

3.00

873-006

0.80

873-011

0.70

874-006

1.75

874-010

1.75

874-011

1.75

874-012

3.00

874-013

3.00

612

Notes

270001 - 280000 280001 - 310000 260001 - 270000

210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 ECC, MID 146, changing pre-programmed ECU 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 ECC, MID 146, changing non-programmed ECU 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Cab filter, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Heater core, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Fan motor, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Air mix door actuator, replacing 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Compressor, replacing incl draining and filling 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Condenser, replacing incl draining and filling 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Receiver, replacing incl draining and filling 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Evaporator, replacing incl draining and filling 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 Expansion valve, replacing incl draining and filling210001 - 260000 270001 - 280000

Volvo Construction Equipment

12/12/2014

EC480D L Op.no.

time (h)

Notes

874-016

0.30

Compressor, replacing magnetic clutch (compressor removed)

874-094

0.60

Vent actuator, replacing

874-095

0.60

Mode (foot) actuator, replacing

874-096

0.60

Intake actuator, replacing

88 881-003

1.00

INTERIOR EQUIPMENT Instrument panel, replacing (left)

881-005

1.25

Instrument panel, replacing (right)

280001 - 310000 260001 - 270000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000 210001 - 260000 270001 - 280000 280001 - 310000 260001 - 270000

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-033

2.50 3.50 0.40 1.00

911-034 911-035 911-038

2.50 1.00 3.50

911-038 911-040

3.50 0.60

911-051 912-001

0.20 8.50

12/12/2014

Volvo Construction Equipment

613

EC480D L Op.no.

time (h)

912-001 912-067 912-071 912-073 913-007 913-010

8.50 0.60 0.80 0.90 0.30 5.00

913-010 913-029 914-041

4.00 0.30 0.60

914-051 914-060

0.40 2.00

914-081 914-084 914-091 916-096

1.75 1.75 1.75 0.80

Control valve, replacing 210001 - 260000 Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 270001 - 310000 260001 - 270000 Hydraulic pump, replacing 210001 - 260000 Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing 270001 - 310000 260001 - 270000 Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

0.80 1.00 0.80 1.75 1.25 1.50

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit, replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

92 924-005 924-006 924-040 925-011 925-012 925-013

Notes

97 974-010 974-013 974-013

16.00 6.00 6.00

974-014 974-014

6.50 6.50

Boom, installation Boom, installation

974-021 974-025 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012

3.00 6.00 1.75 1.50 3.50 3.50 1.75 1.75 4.50 4.50

Boom cylinder, replacing Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation

614

UNIT, DIGGING Boom, replacing Boom, removal Boom, removal

Volvo Construction Equipment

210001 - 260000 270001 - 310000 260001 - 270000 210001 - 260000 270001 - 310000 260001 - 270000

12/12/2014

EC480D L Op.no.

time (h)

975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-040 975-042

1.50 1.75 2.00 3.00 1.75 1.50 1.25 11.00 3.50 3.50

975-043 975-061 975-062 975-063 975-065 975-072 975-073

6.00 3.00 1.75 6.00 1.75 3.50 3.50

12/12/2014

Notes

Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Dipper arm cylinder, repacking in machine 270001 - 310000 Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine 270001 - 310000 Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

615

616

Volvo Construction Equipment

12/12/2014

EC480E L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-303 173-319 173-332

0.90 1.25 1.50 3.50 5.50 8.00 10.00 1.25 1.50 2.00 0.30 1.25 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

2.50

200-067

3.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

11.00 5.50 6.50 0.70

210-093

0.60

212-071 214-012 214-092 215-042 215-043 217-005

1.00 2.50 9.50 6.50 1.50 1.00

22 221-022

12/12/2014

0.50

Volvo Construction Equipment

617

EC480E L Op.no.

23 230-001 230-002 233-001 233-004 237-002 237-010 237-017

time (h)

0.50 0.90 0.30 0.20 9.50 1.50 8.50

Notes

25 252-021 254-001 254-022

0.80 1.25 1.00

254-023

0.60

254-034 254-056 254-059 254-064 254-069 254-101 254-102 254-103 254-104 254-106 254-107 254-108 254-109 254-111 254-112 254-114 254-117 254-118 254-121 255-003 255-071 258-002

2.50 0.60 0.70 1.00 0.40 1.25 0.80 1.50 0.30 1.50 2.50 1.00 0.20 1.50 2.50 1.50 1.25 0.80 0.50 1.25 2.50 5.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Compressor, replacing NOx sensor, replacing Inlet throttle, replacing High pressure air system, pressure, checking Exhaust aftertreatment system fuel flow, checking AdBlue®/DEF pump, replacing AdBlue®/DEF nozzle, replacing AdBlue®/DEF tank, tank armature, replacing Aftertreatment fuel nozzle, replacing AdBlue®/DEF hoses, replacing AdBlue®/DEF pump unit, replacing Aftertreatment fuel dosing unit, replacing Aftertreatment fuel nozzle, cleaning Muffler, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining AdBlue®/DEF pump unit, components, replacing SCR system, dosing test AdBlue®/DEF quality, checking Actuator, variable turbocharger, replacing Turbocharger, replacing Intercooler, replacing

0.70 0.10 0.70 5.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

26 260-001 261-002 261-004 261-008

618

Volvo Construction Equipment

12/12/2014

EC480E L Op.no.

29 293-001 293-002 293-004 293-005 293-007 293-010 293-013

time (h)

4.50 2.00 6.50 1.25 0.40 0.70 1.00

Notes

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR pressure sensor, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.90 0.80 1.50 0.70 1.25

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106

12/12/2014

Volvo Construction Equipment

619

EC480E L Op.no.

37 371-090 371-092 372-002 38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

3.50 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

0.30 0.70 0.80 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-026 431-031 431-036 431-053 431-111 431-117 431-127

6.00 0.70 6.00 5.50 6.50 6.00 1.75 6.50

3.00 0.70 0.30 3.50 0.70 6.00 6.00

44 441-021 441-022 441-026 441-111 441-112 443-037 443-038

620

Volvo Construction Equipment

310001 - 310010 310001 - 310010 310001 - 310010

310001 - 310010 310001 - 310010

12/12/2014

EC480E L Op.no.

49 492-021 492-031 492-032 492-091

time (h)

11.00 3.00 9.00 0.50

Notes

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002 716-006 716-007 718-002 718-003

4.00 5.00 1.50 1.50 1.25 1.50 2.50 3.00

77 775-009 775-010 775-011 775-021 775-022 775-023 775-034 775-035 775-036 775-066 775-081

2.50 3.00 4.50 5.00 2.50 3.00 1.75 2.00 11.00 3.00 4.50

775-094

1.75

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing

12/12/2014

1.75 2.50 1.00

Volvo Construction Equipment

621

EC480E L Op.no.

time (h)

810-071

0.90

82 827-091 84 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

Electric pedal control on X1 (proportional), replacing

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50 4.50 4.50 0.90

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-017 870-018 872-001 873-004 873-006 873-011 874-010 874-011 874-012 874-013 874-016

1.75 1.75 0.50 3.00 0.80 0.50 1.50 1.75 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

622

Volvo Construction Equipment

12/12/2014

EC480E L Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

5.50 0.40 1.25

911-034 911-035 911-040

4.00 1.75 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 914-041

0.20 8.50 0.60 0.80 0.90 0.80 0.30 5.00 0.60 0.40

914-051 914-060 914-081 914-084 914-091 916-096

0.30 1.75 1.75 1.75 1.25 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040

12/12/2014

12.00 3.00 3.50 3.50 2.00 2.50 1.75 6.50 3.50

Volvo Construction Equipment

623

EC480E L Op.no.

time (h)

975-042

3.50

975-061 975-072 975-073

2.00 3.50 3.50

624

Notes

Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

12/12/2014

EC480E LD Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-303 173-319 173-332

0.90 1.25 1.50 3.50 5.50 8.00 10.00 1.25 1.50 2.00 0.30 1.25 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

2.50

200-067

3.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

11.00 5.50 6.50 0.70

210-093

0.60

212-071 214-012 214-092 215-042 215-043 217-005

1.00 2.50 9.50 6.50 1.50 1.00

22 221-022

12/12/2014

0.50

Volvo Construction Equipment

625

EC480E LD Op.no.

23 230-001 230-002 233-001 233-004 237-002 237-010 237-017

time (h)

0.50 0.90 0.30 0.20 9.50 1.50 8.50

Notes

25 252-021 254-001 254-022

0.80 1.25 1.00

254-023

0.60

254-034 254-056 254-059 254-064 254-069 254-101 254-102 254-103 254-104 254-106 254-107 254-108 254-109 254-111 254-112 254-114 254-117 254-118 254-121 255-003 255-071 258-002

2.50 0.60 0.70 1.00 0.40 1.25 0.80 1.50 0.30 1.50 2.50 1.00 0.20 1.50 2.50 1.50 1.25 0.80 0.50 1.25 2.50 5.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Compressor, replacing NOx sensor, replacing Inlet throttle, replacing High pressure air system, pressure, checking Exhaust aftertreatment system fuel flow, checking AdBlue®/DEF pump, replacing AdBlue®/DEF nozzle, replacing AdBlue®/DEF tank, tank armature, replacing Aftertreatment fuel nozzle, replacing AdBlue®/DEF hoses, replacing AdBlue®/DEF pump unit, replacing Aftertreatment fuel dosing unit, replacing Aftertreatment fuel nozzle, cleaning Muffler, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining AdBlue®/DEF pump unit, components, replacing SCR system, dosing test AdBlue®/DEF quality, checking Actuator, variable turbocharger, replacing Turbocharger, replacing Intercooler, replacing

0.70 0.10 0.70 5.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

26 260-001 261-002 261-004 261-008

626

Volvo Construction Equipment

12/12/2014

EC480E LD Op.no.

29 293-001 293-002 293-004 293-005 293-007 293-010 293-013

time (h)

4.50 2.00 6.50 1.25 0.40 0.70 1.00

Notes

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR pressure sensor, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.90 0.80 1.50 0.70 1.25

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106

12/12/2014

Volvo Construction Equipment

627

EC480E LD Op.no.

37 371-090 371-092 372-002 38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

3.50 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

0.30 0.70 0.80 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-026 431-031 431-036 431-053 431-111 431-117 431-127

6.00 0.70 6.00 5.50 6.50 6.00 1.75 6.50

3.00 0.70 0.30 3.50 0.70 6.00 6.00

44 441-021 441-022 441-026 441-111 441-112 443-037 443-038

628

Volvo Construction Equipment

310001 - 310010 310001 - 310010 310001 - 310010

310001 - 310010 310001 - 310010

12/12/2014

EC480E LD Op.no.

49 492-021 492-031 492-032 492-091

time (h)

11.00 3.00 9.00 0.50

Notes

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 715-019 715-020 715-023 715-024 716-001 716-002 716-006 716-007 718-002 718-003

FRAME Superstructure, removing Superstructure, installing Boom cylinder protecting guard, removal Boom cylinder protecting guard, installation Bucket cylinder protecting guard, removal Bucket cylinder protecting guard, installation Counterweight, removing Counterweight, fitting Removable counterweight, removing Removable counterweight, installing Retractable track, removing Retractable track, installing

4.00 5.00 0.60 1.25 0.90 1.25 1.50 1.50 1.25 1.50 2.50 3.00

77 775-009 775-010 775-011 775-021 775-022 775-023 775-034 775-035 775-036 775-066 775-081

2.50 3.00 4.50 5.00 2.50 3.00 1.75 2.00 11.00 3.00 4.50

775-094

1.75

12/12/2014

Volvo Construction Equipment

629

EC480E LD Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070 810-071

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing Electric pedal control on X1 (proportional), replacing

82 827-091 84 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091

1.75 2.50 1.00 0.90

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50 4.50 4.50 0.90

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-017 870-018 872-001 873-004 873-006 873-011 874-010 874-011 874-012 874-013 874-016

1.75 1.75 0.50 3.00 0.80 0.50 1.50 1.75 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60

INTERIOR EQUIPMENT Instrument panel, replacing (left)

88 881-003

630

Volvo Construction Equipment

12/12/2014

EC480E LD Op.no.

time (h)

881-005

0.80

Notes

Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

5.50 0.40 1.25

911-034 911-035 911-040

4.00 1.75 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 914-041

0.20 8.50 0.60 0.80 0.90 0.80 0.30 5.00 0.60 0.40

914-051 914-060 914-081 914-084 914-091 916-096

0.30 1.75 1.75 1.75 1.25 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028

12/12/2014

12.00 3.00 3.50 3.50 2.00 2.50 1.75

Volvo Construction Equipment

631

EC480E LD Op.no.

time (h)

975-039 975-040 975-042

6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

632

Notes

Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

12/12/2014

EC480E LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-040 173-303 173-319 173-332

0.90 1.25 1.50 3.50 5.50 8.00 10.00 1.25 1.50 2.00 0.30 1.25 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

2.50

200-067

3.00

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-070 210-072 210-092

11.00 5.50 6.50 0.70

210-093

0.60

212-071 214-012 214-092 215-042 215-043 217-005

1.00 2.50 9.50 6.50 1.50 1.00

22 221-022

12/12/2014

0.50

Volvo Construction Equipment

633

EC480E LR Op.no.

23 230-001 230-002 233-001 233-004 237-002 237-010 237-017

time (h)

0.50 0.90 0.30 0.20 9.50 1.50 8.50

Notes

25 252-021 254-001 254-022

0.80 1.25 1.00

254-023

0.60

254-034 254-056 254-059 254-064 254-069 254-101 254-102 254-103 254-104 254-106 254-107 254-108 254-109 254-111 254-112 254-114 254-117 254-118 254-121 255-003 255-071 258-002

2.50 0.60 0.70 1.00 0.40 1.25 0.80 1.50 0.30 1.50 2.50 1.00 0.20 1.50 2.50 1.50 1.25 0.80 0.50 1.25 2.50 5.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Compressor, replacing NOx sensor, replacing Inlet throttle, replacing High pressure air system, pressure, checking Exhaust aftertreatment system fuel flow, checking AdBlue®/DEF pump, replacing AdBlue®/DEF nozzle, replacing AdBlue®/DEF tank, tank armature, replacing Aftertreatment fuel nozzle, replacing AdBlue®/DEF hoses, replacing AdBlue®/DEF pump unit, replacing Aftertreatment fuel dosing unit, replacing Aftertreatment fuel nozzle, cleaning Muffler, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining AdBlue®/DEF pump unit, components, replacing SCR system, dosing test AdBlue®/DEF quality, checking Actuator, variable turbocharger, replacing Turbocharger, replacing Intercooler, replacing

0.70 0.10 0.70 5.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

26 260-001 261-002 261-004 261-008

634

Volvo Construction Equipment

12/12/2014

EC480E LR Op.no.

29 293-001 293-002 293-004 293-005 293-007 293-010 293-013

time (h)

4.50 2.00 6.50 1.25 0.40 0.70 1.00

Notes

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR pressure sensor, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006

0.60 0.90 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.40 0.40 0.50 1.25 0.40 0.60 0.80 0.50 0.90 0.80 1.50 0.70 1.25

32 321-002 321-075 33 331-018 331-021 334-002 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-014 364-056 366-103 366-104 366-105 366-106

12/12/2014

Volvo Construction Equipment

635

EC480E LR Op.no.

37 371-090 371-092 372-002 38 383-001 386-006 386-007 386-011 386-017 39 393-001 393-021 395-021 395-031 398-001 398-004 398-005 398-006

time (h)

Notes

3.50 0.70 0.80

CABLE; FUSE; RELAY Engine wire harness, replacing Electrical battery disconnect switch, replacing Electrical distribution box, circuit board replacing

0.30 0.70 0.80 0.60 0.50

0.80 0.70 0.50 0.40 0.60 0.50 1.25 0.90

POWER TRANSMISSION

43 431-021 431-026 431-031 431-036 431-053 431-111 431-117 431-127

6.00 0.70 6.00 5.50 6.50 6.00 1.75 6.50

3.00 0.70 0.30 3.50 0.70 6.00 6.00

44 441-021 441-022 441-026 441-111 441-112 443-037 443-038

636

Volvo Construction Equipment

310001 - 310010 310001 - 310010 310001 - 310010

310001 - 310010 310001 - 310010

12/12/2014

EC480E LR Op.no.

49 492-021 492-031 492-032 492-091

time (h)

11.00 3.00 9.00 0.50

Notes

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002 716-006 716-007 718-002 718-003

4.00 5.00 1.50 1.50 1.25 1.50 2.50 3.00

77 775-009 775-010 775-011 775-021 775-022 775-023 775-034 775-035 775-036 775-066 775-081

2.50 3.00 4.50 5.00 2.50 3.00 1.75 2.00 11.00 3.00 4.50

775-094

1.75

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-070

CAB, NAKED; CANOPY Cab, removing Cab, installing Electric pedal control on X1 (on/off), replacing

12/12/2014

1.75 2.50 1.00

Volvo Construction Equipment

637

EC480E LR Op.no.

time (h)

810-071

0.90

82 827-091 84 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091

Notes

Electric pedal control on X1 (proportional), replacing

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

1.50 4.50 4.50 0.90

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

87 870-017 870-018 872-001 873-004 873-006 873-011 874-010 874-011 874-012 874-013 874-016

1.75 1.75 0.50 3.00 0.80 0.50 1.50 1.75 4.00 4.00 0.30

874-094 874-095 874-096

0.50 0.60 0.50

0.60 0.80

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

638

Volvo Construction Equipment

12/12/2014

EC480E LR Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

5.50 0.40 1.25

911-034 911-035 911-040

4.00 1.75 0.40

911-051 912-001 912-067 912-071 912-073 912-160 913-007 913-010 913-029 914-041

0.20 8.50 0.60 0.80 0.90 0.80 0.30 5.00 0.60 0.40

914-051 914-060 914-081 914-084 914-091 916-096

0.30 1.75 1.75 1.75 1.25 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Quickfit, replacing

92 924-040 924-040 97 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040

12/12/2014

12.00 3.00 3.50 3.50 2.00 2.50 1.75 6.50 3.50

Volvo Construction Equipment

639

EC480E LR Op.no.

time (h)

975-042

3.50

975-061 975-072 975-073

2.00 3.50 3.50

640

Notes

Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

Volvo Construction Equipment

12/12/2014

EC55C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

171-002

2.00

172-002 173-002 173-004 173-007 173-010 173-012 173-012 173-014 173-014 173-018 173-018 173-022 173-022 173-077 173-079 173-101 173-401 173-401 173-451 173-649

2.00 1.25 1.25 2.00 4.50 8.00 7.50 8.50 9.00 9.00 8.50 9.00 8.50 0.20 0.80 0.40 0.70 0.80 0.60 0.30

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Hydraulic oil tank, changing breather filter Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Engine oil and filter, changing Hydraulic oil, changing Hydraulic oil return filter, replacing

120001 - 210000 110001 - 120000 110001 - 120000 120001 - 210000 120001 - 210000 110001 - 120000 120001 - 210000 110001 - 120000

110001 - 120000 120001 - 210000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed 120001 - 210000 ECU E-ECU, MID 128, changing pre-programmed ECU120001 - 210000

4.50 5.00 5.00 1.25 0.80 3.00 6.00

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

21 210-070 210-072 211-002 214-012 214-036 216-014 216-018

12/12/2014

Volvo Construction Equipment

641

EC55C Op.no.

time (h)

22 221-022

0.40

223-006

0.60

Notes

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 120001 - 210000 gauge Oil cooler, replacing 120001 - 210000

23 233-001 233-002 233-014 234-010 234-041 234-042 236-073

0.20 0.40 0.40 2.50 0.40 0.50 2.75

237-002 237-004

2.50 1.75

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Fuel filters, replacing Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Injection pump, replacing incl setting injection timing Injectors, replacing all Injector, replacing one

1.25 1.25 0.20 0.20 0.20 0.70 0.70

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Preheating coil, replacing

25 252-020 252-021 256-001 256-003 256-004 256-006 256-006 26 261-002 261-004 261-008 261-012 261-014 261-014 261-018 261-018 261-018 261-018 262-098 263-012 263-013

0.10 0.50 3.00 0.60 1.25 1.25 0.30 0.30 0.30 0.30 0.90 0.60 0.20

263-022

0.60

642

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Radiator hoses lower, replacing Expansion tank, replacing Expansion tank, replacing Expansion tank, replacing Expansion tank, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

Volvo Construction Equipment

120001 - 210000 110001 - 120000

120001 - 210000 110001 - 120000 110001 - 111754 120001 - 120562 111755 - 120000 120563 - 210000 120001 - 210000

120001 - 210000

12/12/2014

EC55C Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU120001 - 210000 I-ECU, MID 140, changing pre-programmed ECU120001 - 210000

0.30 1.25 1.25 1.25 0.75

BATTERY Battery charging capacity, checking Batteries, replacing Batteries, replacing Main switch, replacing Earth lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.75 0.40 0.90

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

120001 - 210000 120001 - 210000

0.60

LIGHTING Work lighting, replacing one head lamp assy

120001 - 210000

31 311-001 311-002 311-002 311-003 311-006 32 321-002 33 331-018 331-081 334-011 35 356-056

110001 - 120000 120001 - 210000 120001 - 210000

36 362-002 362-041 362-051 363-002 363-003 363-004 364-003 364-056 366-064

0.50 0.50 0.40 0.80 0.40 0.70 0.60 0.40 1.50

366-066 367-052 367-056

1.25 0.40 0.30

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing 120001 - 210000 Windscreen wiper front, replacing motor 120001 - 210000 Windscreen wiper, replacing switch Windscreen flusher pump, replacing 120001 - 210000 Control lockout lever switch, replacing Pre-heating relay, replacing 120001 - 210000 V-ECU, MID 187, changing non-programmed 120001 - 210000 ECU V-ECU, MID 187, changing pre-programmed ECU120001 - 210000 V-ECU, replacing 110001 - 120000 I-ECU, replacing 110001 - 120000

0.40 0.40 0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing 120001 - 210000 Engine oil pressure sensor, replacing 120001 - 210000 Fuel level sender, replacing 120001 - 210000

0.50

MISCELLANEOUS Radio, replacing

38 386-006 386-007 386-011 39 393-021

12/12/2014

Volvo Construction Equipment

120001 - 210000

643

EC55C Op.no.

time (h)

395-021 395-031

0.50 0.50

Notes

Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-127

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

7.00 1.00 2.00 4.00 4.00 2.00 1.00 3.50

44 441-022 441-024 441-025 441-026 441-032 441-112 441-115 443-037 443-038 443-039

0.70 1.75 1.75 1.50 0.80 0.70 1.50 5.00 7.50 0.90

443-040

1.50

49 492-031 492-091

2.00 0.50

120001 - 210000 120001 - 210000

HYDROSTATIC DRIVE Swing motor relief valve, replacing Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Swing motor pressure, checking and adjusting Track motor relief valve, replacing Track motor removed, replacing seal Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003

0.70 0.70 1.50

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing

2.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one

77 775-011

644

Volvo Construction Equipment

12/12/2014

EC55C Op.no.

time (h)

775-021 775-032 775-033 775-034 775-035 775-036 775-041 775-042 775-051 775-061 775-071 775-080 775-081

2.50 0.30 3.50 0.90 1.25 4.50 0.80 0.80 0.80 0.90 0.30 2.50 2.50

Notes

Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Track links, replacing Rubber track, removing Rubber track, installing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track tension cylinder, replacing Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-002

1.50 1.50 2.00 2.00

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Cab, installing

120001 - 210000 110001 - 120000 120001 - 210000 110001 - 120000

0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

120001 - 210000

2.50 2.00 1.25 0.90

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

0.70 0.80 1.50

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Seat, replacing

120001 - 210000 120001 - 210000 120001 - 210000

3.00 4.00 4.00 5.50 0.90 1.50

120001 - 210000 120001 - 210000 120001 - 210000 120001 - 210000 120001 - 210000 120001 - 210000

82 821-005 84 843-002 843-012 843-013 843-048 85 852-003 852-004 852-008 87 870-003 870-004 873-004 873-006 873-014 874-006

12/12/2014

Volvo Construction Equipment

645

EC55C Op.no.

time (h)

874-010

1.50

874-012 874-013 874-021 874-094 874-095 874-096

6.50 1.75 5.00 0.40 5.00 0.40

Notes

Condenser, replacing incl draining and filling

120800 - 210000 111836 - 120000 Evaporator, replacing incl draining and filling 120001 - 210000 Expansion valve, replacing incl draining and filling120001 - 210000 Defroster actuator, replacing 120001 - 210000 Vent actuator, replacing 120001 - 210000 Mode (foot) actuator, replacing 120001 - 210000 Intake actuator, replacing 120001 - 210000

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-025 911-026 911-031 911-038 911-040

2.50 3.50 0.50 1.75 1.00 1.00 1.00 2.00 0.40

911-051 912-001 912-067 912-070 912-070 912-071 912-073 912-074

0.20 11.00 1.50 0.80 0.70 0.70 0.70 0.50

912-136 912-160 913-007 913-010 914-036 914-051 914-055 914-060 914-084 914-086 914-091

1.25 1.00 0.20 3.50 1.25 0.30 0.50 1.00 2.50 1.00 0.90

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Check valve, replacing Check valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Main relief valve, adjusting Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Servo pump block seal, replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing

646

Volvo Construction Equipment

12/12/2014

EC55C Op.no.

time (h)

914-099 914-100 916-096

2.50 2.00 1.00

Remote control valve (pedal), disassembly Remote control valve (pedal), assembly Hammer and shear pedal valve (RCV), replacing

0.80 0.70 0.70 0.70 0.20 0.50

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit solenoid valve, replacing Quickfit, removal Quickfit, installation Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

92 924-003 924-005 924-006 925-011 925-012 925-013

Notes

97 970-008 974-010 974-017 974-021 974-022 974-024

0.50 5.50 1.00 1.50 1.50 0.50

974-025 975-024 975-025 975-026 975-028 975-039 975-043 975-044

1.50 1.25 1.50 1.50 0.90 4.00 1.50 0.50

975-061 975-063 975-069 975-070

1.50 1.50 1.50 0.50

UNIT, DIGGING Bushing general, replacing Boom, replacing Boom, replacing pin Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, repacking in machine Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

1.25

FUNCTION FOR ROAD CONSTRUCTION Dozer blade cylinder, replacing

98 981-080

12/12/2014

Volvo Construction Equipment

647

648

Volvo Construction Equipment

12/12/2014

EC60C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-451 173-649

SERVICE Warranty inspection 100 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil, changing Hydraulic oil return filter, replacing

2.00 1.25 1.25 2.00 4.50 7.50 8.50 8.50 8.50 0.80 0.40 0.70 0.60 0.30

ENGINE WITH MOUNTING AND EQUIPMENT

21 214-012 214-036

ENGINE Valves, adjusting Valve covers, fitting new gasket

23 233-014 234-041 234-042 236-073 25 252-020 252-021 256-001 256-003 256-004 256-006 26 261-002 261-004 261-008 261-012

12/12/2014

1.25 0.80 0.40 0.40 0.50 2.75

FUEL SYSTEM Fuel filters, replacing Fuel filling pump, removing Fuel filling pump, installing Injection pump, replacing incl setting injection timing

1.25 1.25 0.20 0.20 0.20 0.70

0.10 0.50 3.00 0.60

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing

Volvo Construction Equipment

649

EC60C Op.no.

time (h)

261-014 261-018 261-018 262-098 263-013

1.25 0.30 0.30 0.90 0.20

Notes

Radiator hoses lower, replacing Expansion tank, replacing Expansion tank, replacing Thermostat, replacing Fan belt and/or alternator belt, checking and adjusting tension

110001 - 110430 110431 - 210000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

1.25

BATTERY Batteries, replacing

0.40 0.30

OTHER ELECTRICAL EQUIPMENT V-ECU, replacing I-ECU, replacing

36 367-052 367-056

POWER TRANSMISSION

43 431-021 431-031 431-117 431-127

GEARBOX, Swing gearbox, replacing Pump gearbox coupling assembly, replacing Track gearbox, replacing cover Track unit, replacing

7.00 4.00 1.00 3.50

44 441-022 443-039

0.70 0.90

443-040

1.50

HYDROSTATIC DRIVE Swing motor relief valve, replacing Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-011 775-021 775-032 775-034 775-035 775-036 775-041

650

2.50 2.50 0.30 0.90 1.25 4.50 0.80

Volvo Construction Equipment

12/12/2014

EC60C Op.no.

time (h)

775-042 775-051 775-061 775-071 775-080 775-081

0.80 0.80 0.90 0.30 2.50 2.50

Notes

Rubber track, installing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track tension cylinder, replacing Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.50 2.00

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-040

2.50 3.50 0.50 1.75 0.40

912-001 912-067 912-070 912-070 912-071 912-073 912-136 912-160 913-007 913-010 914-055 914-060 914-084 914-091 914-099 914-100

11.00 1.50 0.80 0.70 0.70 0.70 1.25 1.00 0.20 3.50 0.50 1.00 2.50 0.90 2.50 2.00

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Control valve, replacing Main pressure relief valve, replacing Check valve, replacing Check valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Main relief valve, adjusting Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (pedal), replacing Solenoid valve, replacing Remote control valve (pedal), disassembly Remote control valve (pedal), assembly

12/12/2014

Volvo Construction Equipment

651

EC60C Op.no.

92 924-005 924-006 97 970-008 974-010 974-021 975-024 975-025 975-028 975-039 975-061 98 981-080

652

time (h)

Notes

0.70 0.70

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation

0.50 5.50 1.50 1.25 1.50 0.90 4.00 1.50

UNIT, DIGGING Bushing general, replacing Boom, replacing Boom cylinder, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Dipper arm, replacing Bucket cylinder, replacing

1.25

FUNCTION FOR ROAD CONSTRUCTION Dozer blade cylinder, replacing

Volvo Construction Equipment

12/12/2014

EC80D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-039 173-040 173-101 173-401 173-451 173-649

1.25 1.50 2.50 4.00 7.50 8.50 9.00 0.50 0.50 0.40 0.60 0.70 0.30

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-200

1.00

GENERAL Engine belts, replacing

4.50 5.00 1.50 0.80

ENGINE Engine, removing Engine, installing Valves, adjusting Valve covers, fitting new gasket

21 210-070 210-072 214-012 214-036 22 221-022

0.80

223-006

0.60

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.40 0.40 0.50

FUEL SYSTEM Fuel filters, replacing Fuel filling pump, removing Fuel filling pump, installing

1.25 0.30 0.20 0.20 0.70

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing

23 233-014 234-041 234-042 25 252-020 256-001 256-003 256-004 256-006

12/12/2014

Volvo Construction Equipment

653

EC80D Op.no.

26 261-002 261-004 261-008 261-016 261-018 262-098

time (h)

0.10 0.50 4.00 0.70 0.30 0.90

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hoses all, replacing Expansion tank, replacing Thermostat, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.80

BATTERY Batteries, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.40 0.90

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.40

LIGHTING Work lighting, replacing one head lamp assy

0.50 0.40 0.40 0.80 0.50 0.40 0.40 0.30

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen flusher pump, replacing Pre-heating relay, replacing V-ECU, replacing I-ECU, replacing

0.60 1.50

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing

0.40 0.70 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing

32 321-002 321-075 33 331-018 331-081 334-011 35 356-056 36 362-002 362-041 362-051 363-002 363-004 364-056 367-052 367-056 37 371-043 371-090 38 386-006 386-007 386-011

654

Volvo Construction Equipment

12/12/2014

EC80D Op.no.

time (h)

39 393-021 395-021 395-031 398-002 398-003

0.50 0.50 0.50 0.90 1.50

398-004

0.40

Notes

MISCELLANEOUS Radio, replacing Antenna, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-031 431-117 431-127

4.00 1.25 4.50

GEARBOX, Pump gearbox coupling assembly, replacing Track gearbox, replacing cover Track unit, replacing

0.80

HYDROSTATIC DRIVE Track motor relief valve, replacing

44 441-112

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

0.80 1.00

77 775-011 775-021 775-032 775-034 775-035 775-036 775-051 775-061 775-071 775-080 775-081

3.00 3.00 0.30 1.00 1.50 5.50 0.90 1.00 0.90 3.00 3.00

775-082

3.00

12/12/2014

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track tension cylinder, replacing Track recoil spring (tensioner) assembly, replacing Recoil spring cylinder seal kit, replacing

Volvo Construction Equipment

655

EC80D Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.50 2.00

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

2.50 2.00 1.25 0.90

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

0.70 0.80 1.50

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Seat, replacing

3.00 4.00 4.00 5.50 0.90 1.50 1.75 1.75 6.50 1.75 0.40 5.00 0.40

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Heater core, replacing Fan motor, replacing Water valve, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

82 821-005 84 843-002 843-012 843-013 843-048 85 852-003 852-004 852-008 87 870-003 870-004 873-004 873-006 873-014 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-033

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing

656

1.50 4.00 0.50 1.50

Volvo Construction Equipment

12/12/2014

EC80D Op.no.

time (h)

911-038 911-040

3.00 0.40

912-001 912-071 913-005 913-010 914-051 914-060 914-081 914-084 914-091 914-099 914-100

6.50 0.90 1.75 4.00 0.30 0.50 1.50 2.00 1.25 2.50 2.00

Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Control valve, replacing Rupture valve, replacing (boom cylinder) Hydraulic pump, flow control Hydraulic pump, replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Remote control valve (pedal), disassembly Remote control valve (pedal), assembly

0.80 0.50 0.50

MECHANICAL EQUIPMENT/ATTACHMENT Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

5.50 2.00 2.00 1.50 0.70 0.80 0.60 0.70 1.25 1.25 0.70 0.70 1.25 1.50 0.90 0.50 0.60 3.00 1.50 0.50 0.70

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation

0.30

FUNCTION FOR ROAD CONSTRUCTION Blade lift cylinder, removing

92 925-011 925-012 925-013 97 974-010 974-013 974-014 974-021 974-031 974-032 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-061 975-062 975-065 98 981-081

12/12/2014

Notes

Volvo Construction Equipment

657

EC80D Op.no.

time (h)

981-086

0.80

658

Notes

Blade lift cylinder, installing

Volvo Construction Equipment

12/12/2014

ECR25D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-073 173-081 173-087 173-093

1.00 1.25 1.75 2.50 7.00 4.00 7.00 8.50 0.60 0.70 0.70 0.30

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 211-079 211-081 214-012 214-037 214-038 217-003 218-009

1.50 4.00 4.50 2.50 2.50 3.50 1.25 0.90 1.50 8.50

ENGINE Compression test Engine, removing Engine, installing Cylinder head, removing Cylinder head, fitting Valves, adjusting Valve cover, removing Valve cover, installing Oil sump, replacing Engine mounts, replacing

0.30 0.30 4.50 5.00 0.40 3.00 1.25 2.00

FUEL SYSTEM Fuel pump, removing Fuel pump, installing Fuel tank, removing Fuel tank, installing Idling speed, checking and adjusting Injection pump, checking Injectors, replacing all Unit injectors, checking

0.70 2.00 1.25

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing Silencer, removing

23 233-011 233-012 234-011 234-012 236-001 236-080 237-002 237-011 25 251-002 251-009 252-017

12/12/2014

Volvo Construction Equipment

659

ECR25D Op.no.

time (h)

252-018 256-010 256-011

1.25 0.20 0.20

Silencer, installing Air cleaner, removing Air cleaner, installing

1.50 2.00 0.80 2.00 0.60 0.20 0.10 0.60 2.00 0.40 0.20

COOLING SYSTEM Radiator, removing Radiator hose upper, replacing Radiator, installing Radiator hoses lower, replacing Radiator hoses all, replacing Expansion tank, removing Expansion tank, installing Thermostat, checking Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension

26 261-011 261-012 261-013 261-014 261-016 261-020 261-021 262-097 262-098 263-012 263-013 27 272-020 272-021 272-024 273-021 275-014 275-015

0.40 0.50 0.20 0.80 0.50 0.60

Notes

ENGINE CONTROL Throttle control cable, removing Throttle control cable, installing Throttle controls, setting Stop magnet, replacing Automatic idling device, removing Automatic idling device, installing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-005 311-011 311-012

0.60 0.30 0.30

BATTERY Battery condition, check Battery, removing Battery, installing

0.70 1.25

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

1.50 0.40 0.30

STARTING SYSTEM Starter motor, replacing Glow plug, removal Glow plug, installation

0.20

LIGHTING Lamp bulb, replacing

32 321-003 321-004 33 331-018 333-002 333-003 35 352-001

660

Volvo Construction Equipment

12/12/2014

ECR25D Op.no.

36 362-002 362-051 363-002 364-004 367-052 367-056 367-057 37 372-002 39 398-002 398-003

time (h)

Notes

0.30 0.30 0.60 0.30 0.30 0.40 0.60

OTHER ELECTRICAL EQUIPMENT Horn, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Switch, replacing V-ECU, replacing I-ECU, replacing A-ECU (anti theft), replacing

0.50

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

2.50 3.00

MISCELLANEOUS W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU

POWER TRANSMISSION

44 441-030 441-031 441-113 441-114 443-034 443-035

2.50 3.50 1.25 1.50 3.00 2.50

HYDROSTATIC DRIVE Swing motor, removing Swing motor, installing Track motor, removing Track motor, installing Centre passage, removing Centre passage, installing

7.00 8.00

MISCELLANEOUS Swing ring, removing Swing ring, installing

49 492-023 492-024

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-003

0.40

FRAME Counterweight, replacing

0.30 0.50 0.40 0.70 0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, removing Front idler, installing Sprocket, removal Sprocket, installation Rubber track, removing

77 775-009 775-010 775-022 775-023 775-041

12/12/2014

Volvo Construction Equipment

661

ECR25D Op.no.

time (h)

775-042 775-052 775-053 775-062 775-063

0.40 0.30 0.30 0.20 0.30

Notes

Rubber track, installing Top roller, removal Top roller, installation Bottom roller, removing Bottom roller, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-004 810-005 810-065 810-067

0.80 1.00 2.00 2.50 0.80 0.60

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab platform, removal Cab platform, installation Cab, position 1 Cab, position 1, restoring

0.70 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Engine hood, changing gas spring

1.25 1.25

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-005 821-031 85 852-003 852-004

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-034

GENERAL H-ECU (hydraulic), replacing pre-programmed ECU

91 911-013 911-014 911-036 911-037 912-036 912-037 912-088 912-089 912-091 912-092 912-117

662

0.30

0.70 0.60 1.75 1.50 0.40 0.30 1.75 1.75 1.50 1.75 0.70

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Hose rupture valve, removal Hose rupture valve, installation Main Control Valve - Disassembly Main Control Valve - Assembly Main control valve, removal Main control valve, installation LS-pressure relief valve, replacing

Volvo Construction Equipment

12/12/2014

ECR25D Op.no.

time (h)

912-142

0.90

912-143 912-150 912-167

0.90 0.50 0.80

912-168 912-174 912-175 912-176 913-003

3.50 0.40 0.30 0.30 0.50

913-006 913-023 913-024 913-031 913-065 913-066 914-047 914-048 914-055 914-064 914-065 914-104 914-105 915-004 915-004 915-005 915-005 916-060 916-060 916-106 916-107

0.40 1.75 1.75 0.40 0.40 0.50 0.30 0.60 0.50 0.50 1.00 0.70 0.70 0.40 0.40 0.60 0.60 0.30 0.30 0.50 0.50

Directional valve, dozer blade, disassembling spool and replacing seals Load check valve, replacing Working pressure, checking and adjusting Directional valve, hydraulically operated, disassembling spool and replacing seals Compensator valve, replacing Flushing valve, replacing Secondary pressure limiting valve, replacing Anti-cavitation check valve, replacing Hydraulic pump, checking and adjusting standby pressure LS (load sense) pressure, checking Pump, removal Pump, installation Flow regulation valve, changing Hydraulic pump, power control adjusting FR pressure control valve, checking and adjusting Servo accumulator, removal Servo accumulator, installation Servo pressure, checking and adjusting Servo valve, removal Servo valve, installation Travel valve (pedal), removing Travel valve (pedal), installing Control lever, removal Control lever, removal Control lever, installation Control lever, installation Calibration of X1 hydraulic with flow control Calibration of X1 hydraulic with flow control Control pattern selector valve, removal Control pattern selector valve, installation

0.70

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit solenoid valve, replacing

0.50 0.70 1.75 2.50 0.50 0.60 0.80

UNIT, DIGGING Boom swing cylinder, removing Boom swing cylinder, installing Boom, removal Boom, installation Boom cylinder, removal Boom cylinder, installation Dipper arm, removal

92 924-003 97 971-087 971-088 974-013 974-014 974-031 974-032 975-011

12/12/2014

Notes

Volvo Construction Equipment

663

ECR25D Op.no.

time (h)

975-012 975-014 975-015 975-062 975-065

1.00 0.50 0.60 0.50 0.60

664

Notes

Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Bucket cylinder, removal Bucket cylinder, installation

Volvo Construction Equipment

12/12/2014

ECR38 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-016 173-059 173-073 173-074 173-076 173-078 173-087 173-088 173-093

0.50 1.25 2.00 3.50 6.50 7.00 10.00 0.60 0.90 1.00 0.50 0.20 0.60 0.20 0.30

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Engine, air cleaner maintenance Coolant, changing Fuel filter, replacing Track tension, checking

19 191-022 191-025

0.10 0.10

GENERAL Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012 214-036 216-014 216-018 218-008 218-009

1.50 1.75 1.75 1.00 3.00 4.25 0.70 0.80

ENGINE Engine, removing Engine, installing Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Engine mounts, removing Engine mounts, replacing

0.50 0.75 0.20 0.20

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Fuel pump, removing Fuel pump, installing

23 233-001 233-002 233-011 233-012

12/12/2014

Volvo Construction Equipment

665

ECR38 Op.no.

time (h)

233-014 234-010 234-011 234-012 235-002 236-001 236-073

0.50 3.25 1.00 0.70 0.20 0.30 2.75

237-002 237-004 237-018

2.25 1.50 0.25

Fuel filters, replacing Fuel tank, replacing Fuel tank, removing Fuel tank, installing Fuel line, water separator, check and drain Idling speed, checking and adjusting Injection pump, replacing incl setting injection timing Injectors, replacing all Injector, replacing one Delivery pipe, replacing one

0.50 0.50 1.75 0.50 0.25 0.40 0.50

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Silencer, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, removing Air cleaner, installing

25 252-017 252-018 252-020 256-001 256-003 256-010 256-011 26 260-002 261-004 261-008 261-011 261-012 261-013 261-014 261-018 262-002 262-005 262-006 262-098 263-012 263-013 27 275-014 275-015

666

2.50 0.75 1.75 0.80 0.75 0.90 0.75 0.25 1.75 0.90 1.25 1.25 0.60 0.20

0.30 0.30

Notes

COOLING SYSTEM Cooling system, flushing Coolant, changing Radiator, replacing Radiator, removing Radiator hose upper, replacing Radiator, installing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Coolant pump, removing Coolant pump, installing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension ENGINE CONTROL Automatic idling device, removing Automatic idling device, installing

Volvo Construction Equipment

12/12/2014

ECR38 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-003 311-005 311-006 311-008

0.70 0.50 0.70 0.25 2.25

BATTERY Batteries, replacing Main switch, replacing Battery condition, check Earth lead to battery, replacing Starter motor lead to battery, replacing

2.25 0.30 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, removing Alternator, installing

0.60 0.40 3.00 0.50 0.75

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.25

LIGHTING Work lighting, replacing one head lamp assy

0.50 0.75 0.50 0.50 0.50 0.50 0.50 0.50 0.90

0.25 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Boom wire harness, replacing

0.25 0.25 0.75

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing

32 321-002 321-003 321-004 33 331-016 331-017 331-018 331-081 334-011 35 356-056 36 362-002 363-002 363-003 363-004 363-091 364-004 364-050 364-052 367-052 37 372-020 379-011 38 386-006 386-007 386-011

12/12/2014

Volvo Construction Equipment

667

ECR38 Op.no.

time (h)

Notes

POWER TRANSMISSION

44 441-011 441-030 441-030 441-031 441-031 441-033

HYDROSTATIC DRIVE Travel motor, replacing one Swing motor, removing Swing motor, removing Swing motor, installing Swing motor, installing Swing motor, replacing counterbalance valve

3.00 1.25 1.25 1.50 1.75 0.90

10151 - 12027 12028 - 99999 10151 - 12027 12028 - 99999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003

0.50 0.60 1.25

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing

1.50 1.50 3.00 1.25 1.75 0.30 0.30 1.00 1.00 1.00 0.50 0.50 1.25 0.75 0.50 0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, removing Front idler, installing Sprocket, replacing one Sprocket, removal Sprocket, installation Removing the guide sprocket Assembling the guide sprocket Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Top roller, removal Top roller, installation Bottom roller, replacing one Bottom roller, removing Bottom roller, installing Track guard, replacing one

77 775-009 775-010 775-021 775-022 775-023 775-024 775-025 775-034 775-035 775-051 775-052 775-053 775-061 775-062 775-063 775-071

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

668

0.60 0.60 3.25

Volvo Construction Equipment

12/12/2014

ECR38 Op.no.

82 821-001 821-002 821-005 83 831-004 831-051 84 841-061 843-002 843-012 843-013 843-048 85 852-003 852-004 852-008 87 873-004 88 881-001 881-002 884-001

time (h)

Notes

0.20 0.30 0.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, replacing

0.50 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Cab door, changing door catch

0.25 1.75 1.00 1.75 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

0.40 0.30 0.75

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Seat, replacing

0.80

AIR CONDITIONING UNIT Heater core, replacing

0.20 0.20 0.50

INTERIOR EQUIPMENT Instrument console, removing Instrument console, installing Seat safety belt, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-003 911-005 911-011 911-013 911-014 911-036 911-037 911-038 912-001 912-071

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Hydraulic oil filter, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Hydraulic oil tank, replacing Control valve, replacing Rupture valve, replacing (boom cylinder)

12/12/2014

0.50 0.70 1.00 1.75 0.50 0.50 1.25 1.25 3.50 8.75 1.00

Volvo Construction Equipment

669

ECR38 Op.no.

time (h)

912-073 912-074

1.50 0.50

912-091 912-092 912-100 912-101 913-010 913-013 916-044 916-045 916-046 916-047 916-048 916-049

1.50 1.50 1.25 1.50 2.00 3.75 0.50 0.50 0.50 0.75 0.50 0.50

Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Main control valve, removal Main control valve, installation Hydraulic swivel joint, removing Hydraulic swivel joint, installing Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder)

0.25 0.25

MECHANICAL EQUIPMENT/ATTACHMENT Bucket assembly, removal Bucket assembly, installation

92 925-012 925-013 97 974-010 974-013 974-014 974-017 974-021 974-022 974-024

4.75 2.00 2.75 1.00 1.00 1.50 0.50

974-031 974-032 975-011 975-012 975-014 975-015 975-025 975-039 975-061 975-062 975-065

0.50 0.50 1.25 1.25 0.50 0.50 1.00 2.50 1.00 0.50 0.50

670

Notes

Volvo Construction Equipment

12/12/2014

ECR50D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014 173-016 173-022 173-059 173-073 173-081 173-087 173-093 173-094

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 6000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil Travel motor gearbox, changing oil Coolant, changing Track tension, checking Track tension, adjusting

0.70 0.90 1.75 4.00 3.00 4.00 6.00 6.00 0.60 0.70 0.70 0.70 0.30 0.40

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 211-079 211-081 214-012 214-037 214-038 216-014 216-018 217-003 218-009

22 221-022 23 233-011 233-012 234-011 234-012 236-001

12/12/2014

2.00 1.75 2.50 1.25 1.50 1.00 0.40 0.60 2.00 3.00 4.50 1.25 0.20

0.20 0.20 1.25 1.25 0.40

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Fuel pump, removing Fuel pump, installing Fuel tank, removing Fuel tank, installing Idling speed, checking and adjusting

Volvo Construction Equipment

671

ECR50D Op.no.

time (h)

236-070 236-072 237-002 237-011

0.70 1.00 1.75 1.75

Injection pump, removing Injection pump, fitting incl setting injection timing Injectors, replacing all Unit injectors, checking

0.30 0.30 0.30 0.20 0.20

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Exhaust pipe, replacing Air cleaner, removing Air cleaner, installing

0.10 0.90 0.90 0.70 0.20 0.10 1.50 0.80

COOLING SYSTEM Coolant, checking anti-freeze resistance Radiator, removing Radiator, installing Radiator hoses all, replacing Expansion tank, removing Expansion tank, installing Coolant pump, replacing Thermostat, replacing

0.20 0.30

ENGINE CONTROL Automatic idling device, removing Automatic idling device, installing

25 252-017 252-018 252-023 256-010 256-011 26 261-002 261-011 261-013 261-016 261-020 261-021 262-002 262-098 27 275-014 275-015

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-005

0.40 0.60

BATTERY Batteries, replacing Battery condition, check

0.20 0.20

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.30 0.30 0.30 0.40

STARTING SYSTEM Starter motor, removing Starter motor, installing Glow plug, removal Glow plug, installation

0.20

LIGHTING Lamp bulb, replacing

32 321-003 321-004 33 331-016 331-017 333-002 333-003 35 352-001

672

Volvo Construction Equipment

12/12/2014

ECR50D Op.no.

36 362-002 362-051 367-052 367-056 37 372-002 39 398-002 398-003

time (h)

Notes

0.30 0.60 0.30 0.30

OTHER ELECTRICAL EQUIPMENT Horn, replacing Travel alarm, replacing V-ECU, replacing I-ECU, replacing

0.30

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

0.90 1.50

MISCELLANEOUS W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU

POWER TRANSMISSION

44 441-030 441-031 441-113 441-114 443-034 443-035

HYDROSTATIC DRIVE Swing motor, removing Swing motor, installing Track motor, removing Track motor, installing Centre passage, removing Centre passage, installing

1.25 1.75 1.25 1.50 2.50 2.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.60 0.60

FRAME Counterweight, removing Counterweight, fitting

0.30 0.50 0.40 0.70 0.30 0.40 0.30 0.30 0.20 0.30

77 775-009 775-010 775-022 775-023 775-041 775-042 775-052 775-053 775-062 775-063

12/12/2014

Volvo Construction Equipment

673

ECR50D Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-004 810-005 810-013 810-014 810-065 810-067

0.70 0.80 2.50 2.50 0.40 0.40 0.70 0.60

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab platform, removal Cab platform, installation Cab, roof panel, removing Cab, roof panel, installing Cab, position 1 Cab, position 1, restoring

0.40 0.30

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Engine hood, changing gas spring

0.40 0.30

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

0.30

INTERIOR EQUIPMENT Seat safety belt, replacing

82 821-005 821-031 85 852-003 852-004 88 884-001

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 911-036 911-037 912-036 912-037 912-088 912-089 912-091 912-092 912-150 913-006 913-023 913-024 913-064 913-065

674

0.80 0.70 3.00 2.50 0.40 0.30 1.75 2.50 2.50 2.00 0.50 0.60 0.90 0.90 1.50 1.75

Volvo Construction Equipment

12/12/2014

ECR50D Op.no.

time (h)

914-051 914-055 914-064 914-065 914-104 914-105

0.40 0.50 0.40 0.90 0.50 0.60

Accumulator, replacing Servo pressure, checking and adjusting Servo valve, removal Servo valve, installation Travel valve (pedal), removing Travel valve (pedal), installing

1.50 2.00 0.50 0.60 0.60 0.80 0.50 0.50 0.40 0.50

97 974-013 974-014 974-031 974-032 975-011 975-012 975-014 975-015 975-062 975-065

12/12/2014

Notes

Volvo Construction Equipment

675

676

Volvo Construction Equipment

12/12/2014

ECR58D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-010 173-012 173-012 173-013 173-013 173-014 173-014 173-016 173-016 173-018 173-018 173-022 173-022 173-039 173-040 173-101 173-401 173-401 173-451 173-649

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 3000 hours Maintenance service, every 4000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 250 hours Maintenance service, first 500 hours Track motor gearbox, changing oil Engine oil and filter, changing Engine oil and filter, changing Hydraulic oil, changing Hydraulic oil return filter, replacing

1.00 1.25 1.75 4.00 3.50 7.00 6.00 8.50 6.00 8.50 7.50 14.00 11.00 8.50 7.50 0.60 0.60 0.50 0.50 0.40 0.60 0.60 0.70 0.30

210001 - 280000 280001 - 310000 210001 - 280000 280001 - 310000 210001 - 280000 280001 - 310000 210001 - 280000 280001 - 310000 210001 - 280000 280001 - 310000 210001 - 280000 280001 - 310000 210001 - 280000 280001 - 310000

210001 - 280000 280001 - 310000

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-070 200-200

0.80 0.80

GENERAL E-ECU, MID 128, changing pre-programmed ECU210001 - 280000 Engine belts, replacing

3.00 2.50 2.00 1.50 3.50 4.00 4.00

ENGINE Compression test Compression test Valves, adjusting Valves, adjusting Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Crankshaft, replacing rear oil seal

21 210-002 210-002 214-012 214-012 216-014 216-018 216-018

12/12/2014

Volvo Construction Equipment

210001 - 280000 280001 - 310000 210001 - 280000 280001 - 310000 210001 - 280000 210001 - 280000 280001 - 310000

677

ECR58D Op.no.

time (h)

Notes

22 221-022

0.80

223-006

0.70

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.40 0.40 0.90 1.25 3.00 2.00 0.30 0.30 1.50 1.25

FUEL SYSTEM Fuel filters, replacing Fuel filters, replacing Injection timing, checking Injection pump, checking Injectors, replacing all Injectors, replacing all Overflow pipe, checking for leakage Overflow pipe, checking for leakage Fuel pump unit, replacing Fuel pump unit, replacing

1.25 1.75 0.80 2.00 0.70 0.70 0.70 2.50 2.00 0.20 0.20 0.20 0.20

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Diesel particulate filter, check and clean Inlet throttle, replacing Diesel oxidation catalyst, replacing Turbocharger, inspection Turbocharger, inspection Waste gate, testing Turbocharger, replacing Turbocharger, replacing Air cleaner, primary filter replacing Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Air cleaner, secondary filter replacing

0.10 0.50 0.50 3.00 4.00 0.30 1.50 1.25 1.00 0.90

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Coolant, changing Radiator, replacing Radiator, replacing Expansion tank, replacing Coolant pump, replacing Coolant pump, replacing Thermostat, replacing Thermostat, replacing

23 233-014 233-014 236-044 236-080 237-002 237-002 237-040 237-040 237-125 237-125 25 252-020 254-001 254-059 254-060 255-002 255-002 255-009 255-071 255-071 256-003 256-003 256-004 256-004 26 261-002 261-004 261-004 261-008 261-008 261-018 262-002 262-002 262-098 262-098

678

Volvo Construction Equipment

210001 - 280000 280001 - 310000 280001 - 310000 280001 - 310000 210001 - 280000 280001 - 310000 280001 - 310000 210001 - 280000 210001 - 280000 280001 - 310000 280001 - 310000 210001 - 280000 210001 - 280000 210001 - 280000 280001 - 310000 210001 - 280000 210001 - 280000 280001 - 310000 210001 - 280000 280001 - 310000 210001 - 280000 280001 - 310000

210001 - 280000 210001 - 280000 280001 - 310000 210001 - 280000 280001 - 310000 210001 - 280000 280001 - 310000

12/12/2014

ECR58D Op.no.

29 293-001 293-002 293-005

time (h)

1.50 2.00 0.70

Notes

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR valve, replacing

210001 - 280000 210001 - 280000 210001 - 280000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-002

0.90 0.90

BATTERY Batteries, replacing Batteries, replacing

0.70

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

0.70 0.40

STARTING SYSTEM Starter motor, replacing Starter relay, replacing

32 321-002 33 331-018 331-081 36 362-002 362-051 363-004 366-064

0.50 0.60 0.60 1.50

366-066 367-056

1.00 0.30

OTHER ELECTRICAL EQUIPMENT Horn, replacing Travel alarm, replacing Windscreen flusher pump, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU I-ECU, replacing

0.60 1.50 1.75

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing Engine wire harness, replacing

37 371-043 371-090 371-090 38 386-006 386-007 386-011 386-038 386-088 39 393-021 395-021 395-031

12/12/2014

0.50 0.50 0.70 0.50 0.60

0.50 0.80 0.50

280001 - 310000

280001 - 310000 210001 - 280000

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing 210001 - 280000 Engine oil pressure sensor, replacing 210001 - 280000 Fuel level sender, replacing Engine rotation speed sensor, replacing 210001 - 280000 Engine rotation speed sensor (camshaft), 210001 - 280000 replacing MISCELLANEOUS Radio, replacing Antenna, replacing Speaker, replacing

Volvo Construction Equipment

210001 - 280000 210001 - 280000

679

ECR58D Op.no.

time (h)

398-001 398-002 398-003

2.50 0.90 1.50

398-004

0.40

Notes

CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-031 431-053 431-117 431-127

4.50 8.00 1.25 4.50

GEARBOX, Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox, replacing cover Track unit, replacing

8.00 0.80 0.80

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing Track motor relief valve, replacing

44 441-021 441-022 441-112

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-003

FRAME Counterweight, replacing

2.00

77 775-011 775-021 775-032 775-034 775-035 775-036 775-041 775-042 775-051 775-061 775-061 775-066 775-071 775-080 775-081

3.00 3.00 0.30 1.00 1.50 5.50 0.80 0.80 0.80 1.00 1.25 3.00 0.30 3.00 3.00

775-082

3.00

680

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Rubber track, removing Rubber track, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track tension cylinder, replacing Track recoil spring (tensioner) assembly, replacing Recoil spring cylinder seal kit, replacing

Volvo Construction Equipment

12/12/2014

ECR58D Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.25 1.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.70 0.80 1.00

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Seat, replacing

0.50 0.60

PROTECTIVE EQUIPMENT, not specified in a special group Falling object guard, removal Falling object guard, installation

3.00 3.50 5.00 4.50 0.80 1.50 1.75 1.75 6.00 1.75 0.50 0.50 0.40

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Heater core, replacing Fan motor, replacing Water valve, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Defroster actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

82 821-005 83 831-004 85 852-003 852-004 852-008 86 867-000 867-001 87 870-003 870-004 873-004 873-006 873-014 874-006 874-010 874-011 874-012 874-013 874-021 874-095 874-096

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing

12/12/2014

4.00 0.50 3.00

Volvo Construction Equipment

681

ECR58D Op.no.

time (h)

911-040

0.30

912-070 912-071 912-073 912-136 912-160 913-007 913-010

0.70 0.70 0.70 1.25 1.00 0.30 4.00

913-010

4.00

914-041

0.50

914-051 914-055 914-060 914-081 914-084 914-091 914-099 914-100

0.50 0.50 0.50 1.50 1.75 1.25 2.50 2.00

Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Check valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Main relief valve, adjusting Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 210001 - 210123 280001 - 280363 Hydraulic pump, replacing 210124 - 280000 280364 - 310000 Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Remote control valve (pedal), disassembly Remote control valve (pedal), assembly

0.80 0.80 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit solenoid valve, replacing Quickfit, removal Quickfit, installation

0.50 1.50 5.50 1.50 1.25 1.50 0.90 3.00 1.50

UNIT, DIGGING Bushing general, replacing Boom swing cylinder, replacing Boom, replacing Boom cylinder, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Dipper arm, replacing Bucket cylinder, replacing

1.25

FUNCTION FOR ROAD CONSTRUCTION Dozer blade cylinder, replacing

92 924-003 924-005 924-006 97 970-008 971-089 974-010 974-021 975-024 975-025 975-028 975-039 975-061 98 981-080

682

Notes

Volvo Construction Equipment

12/12/2014

ECR88D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-018 173-022 173-039 173-040 173-101 173-401 173-451 173-649

1.00 1.25 1.75 4.00 7.00 8.50 8.50 14.00 8.50 0.60 0.50 0.50 0.40 0.60 0.70 0.30

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070 200-200

0.80 0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU Engine belts, replacing

3.00 2.00 3.50 4.00

ENGINE Compression test Valves, adjusting Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

21 210-002 214-012 216-014 216-018 22 221-022

0.80

223-006

0.70

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.40 3.00 0.30 1.50

FUEL SYSTEM Fuel filters, replacing Injectors, replacing all Overflow pipe, checking for leakage Fuel pump unit, replacing

23 233-014 237-002 237-040 237-125

12/12/2014

Volvo Construction Equipment

683

ECR88D Op.no.

25 254-001 254-059 254-060 255-002 255-009 255-071 256-003 256-004 26 261-002 261-004 261-008 261-018 262-002 262-098 29 293-001 293-002 293-005

time (h)

Notes

1.75 0.80 2.00 0.70 0.70 2.50 0.20 0.20

INLET SYSTEM; EXHAUST SYSTEM Diesel particulate filter, check and clean Inlet throttle, replacing Diesel oxidation catalyst, replacing Turbocharger, inspection Waste gate, testing Turbocharger, replacing Air cleaner, primary filter replacing Air cleaner, secondary filter replacing

0.10 0.50 3.00 0.30 1.50 1.00

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing

1.50 2.00 0.70

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR valve, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.90

BATTERY Batteries, replacing

0.70

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

0.70 0.40

STARTING SYSTEM Starter motor, replacing Starter relay, replacing

32 321-002 33 331-018 331-081 36 362-002 362-051 363-004 366-064

0.50 0.60 0.70 1.50

366-066 367-056

1.00 0.30

684

Volvo Construction Equipment

12/12/2014

ECR88D Op.no.

37 371-043 371-090

time (h)

0.60 1.75

38 386-006 386-007 386-011 386-038 386-088

0.50 0.50 0.70 0.50 0.60

387-003

0.60

39 393-021 395-021 395-031 398-001 398-002 398-003

0.50 0.80 0.50 2.50 0.90 1.50

398-004

0.40

Notes

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), replacing Key pad, replacing MISCELLANEOUS Radio, replacing Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-031 431-053 431-117 431-127

4.50 8.00 1.25 4.50

GEARBOX, Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox, replacing cover Track unit, replacing

8.00 3.00 0.80

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing Track motor relief valve, replacing

44 441-021 441-022 441-112

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-003

2.00

FRAME Counterweight, replacing

3.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one

77 775-011

12/12/2014

Volvo Construction Equipment

685

ECR88D Op.no.

time (h)

775-021 775-032 775-034 775-035 775-036 775-041 775-042 775-051 775-051 775-061 775-061 775-066 775-071 775-080 775-081

3.00 0.30 1.00 1.50 5.50 0.80 0.80 0.80 0.90 1.00 1.25 3.00 0.90 3.00 3.00

775-082

3.00

Notes

Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Rubber track, removing Rubber track, installing Top roller, replacing one Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track tension cylinder, replacing Track recoil spring (tensioner) assembly, replacing Recoil spring cylinder seal kit, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.25 1.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.70 0.80 1.00

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Seat, replacing

0.50 0.60

PROTECTIVE EQUIPMENT, not specified in a special group Falling object guard, removal Falling object guard, installation

3.00 3.50 5.00 4.50

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Heater core, replacing Fan motor, replacing

82 821-005 83 831-004 85 852-003 852-004 852-008 86 867-000 867-001 87 870-003 870-004 873-004 873-006

686

Volvo Construction Equipment

12/12/2014

ECR88D Op.no.

time (h)

873-014 874-006 874-010 874-011 874-012 874-013 874-021 874-095 874-096

0.80 1.50 1.75 1.75 6.00 1.75 0.50 0.50 0.40

Notes

Water valve, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Defroster actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

4.00 0.50 3.00

911-040

0.30

912-001 912-067 912-070 912-071 912-073 912-136 912-160 913-007 913-010 913-010 914-041

10.00 0.70 0.70 0.70 0.70 1.25 1.00 0.30 4.00 4.00 0.50

914-051 914-055 914-060 914-081 914-084 914-091 914-099 914-100

0.50 0.50 0.50 1.50 1.75 1.25 2.50 2.00

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Control valve, replacing Main pressure relief valve, replacing Check valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Main relief valve, adjusting Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 210001 - 210620 Hydraulic pump, replacing 210621 - 310000 Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Remote control valve (pedal), disassembly Remote control valve (pedal), assembly

0.80 0.80

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit solenoid valve, replacing Quickfit, removal

92 924-003 924-005

12/12/2014

Volvo Construction Equipment

687

ECR88D Op.no.

time (h)

924-006

1.00

Quickfit, installation

0.50 2.50 5.50 1.50 1.25 1.75 0.90 3.00 1.50

1.25

FUNCTION FOR ROAD CONSTRUCTION Dozer blade cylinder, replacing

97 970-008 971-089 974-010 974-021 975-024 975-025 975-028 975-039 975-061 98 981-080

688

Notes

Volvo Construction Equipment

12/12/2014

EW140D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-016 173-018 173-019 173-022 173-022 173-040

0.50 1.00 1.50 3.00 4.50 8.00 6.50 9.00 0.30 2.50 0.70 0.50

220433 - 999999 220010 - 220432

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.00

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-090

4.50 5.00 0.30

214-012 214-037 214-038 217-003 217-005 218-002 218-007

2.00 0.50 0.50 3.00 0.80 1.75 3.00

ENGINE Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Valve cover, removing Valve cover, installing Oil sump, replacing Oil level sensor, changing Engine mount front, changing Engine mounting rear, changing

22 221-022

0.70

223-006

1.75

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.30 0.90 1.00

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure

23 233-001 233-002 233-004

12/12/2014

Volvo Construction Equipment

689

EW140D Op.no.

time (h)

233-014 233-015 233-020 234-010 234-041 234-042 235-003 237-002 237-030 237-031 237-032 237-033 237-034 237-035 237-036 237-037 237-038

0.50 0.50 0.10 2.00 0.40 0.60 0.30 4.50 1.25 1.75 1.50 0.90 1.25 0.20 1.50 1.50 1.25

Notes

Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Fuel return pressure, checking Injectors, replacing all High pressure fuel pump, checking Fuel rail, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel rail pressure, checking Fuel control valve (FCV), checking

25 252-021 254-001 254-022

0.80 1.75 0.90

254-023

0.80

254-031 254-032 254-033 254-038 254-039 254-043 254-044 254-046 254-048 254-050 254-051 255-071 256-006 258-002

2.50 1.00 1.50 0.50 0.50 0.10 0.20 0.20 0.20 1.00 1.25 1.25 1.00 5.00

0.70 0.20 5.00 3.00

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance Radiator, replacing Radiator, removing

26 260-001 261-002 261-008 261-011

690

Volvo Construction Equipment

12/12/2014

EW140D Op.no.

time (h)

261-013 261-016 261-018 262-002 262-097 262-098 263-022

3.50 1.50 1.25 1.75 0.40 1.25 0.90

263-050

1.25

Radiator, installing Radiator hoses all, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, checking Thermostat, replacing Fan belt and/or alternator-, compressor belt, replacing all belts Cooling fan clutch, replacing

4.00 4.50 4.50 3.50

Miscellaneous EGR cooler, replacing EGR valve, replacing EGR Actuator, replacing EGR reed valve, replacing

29 293-001 293-005 293-008 293-009

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074 301-016

1.25 0.80 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU Tiltrotator control system, software updating

0.70

BATTERY Batteries, replacing

0.80 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

3.00 0.30 0.30 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Headlights, adjusting

0.70 0.30 0.40 1.25 0.40

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch

31 311-002 32 321-002 321-075 33 331-018 331-021 331-081 334-011 35 352-002 36 362-002 362-041 362-051 363-002 363-003

12/12/2014

Volvo Construction Equipment

691

EW140D Op.no.

time (h)

363-004 363-091 364-001 364-004 366-064

0.50 0.40 0.80 0.30 1.75

366-066

1.25

Windscreen flusher pump, replacing Windscreen wiper, replacing controller Electric center passage, replacing Switch, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.80

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

37 372-002 38 386-007 386-016 386-017 386-018

0.50 0.60 0.70 0.50

386-038 386-088

0.60 0.30

39 395-021 395-031 398-001 398-002 398-003

0.70 0.40 0.60 1.00 1.50

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Temperature sensor cooling system, replacing Hydraulic oil temperature sensor, replacing Boost pressure / charge-air temperature sensor, replacing Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU

POWER TRANSMISSION

42 424-002

0.20

TRANSMISSION, HYDRAULIC CONTROL Transmission mode, function check

2.00 2.50 0.40

GEARBOX, Travel gearbox, removal Travel gearbox, installation Travel gearbox, bleeding

1.75 2.00 0.20 0.50 0.90

HYDROSTATIC DRIVE Travel motor, removing Travel motor, installing Travel motor removed, replacing seal Travel motor pressure, checking and adjusting Retardation valve, replacing

43 431-012 431-013 431-020 44 441-009 441-010 441-016 441-017 441-018

692

Volvo Construction Equipment

12/12/2014

EW140D Op.no.

time (h)

441-020

0.80

441-027

2.50

441-030 441-031 441-032 441-119

3.00 4.00 0.40 0.70

441-120 442-045 442-046 443-033 443-034 443-035

0.80 2.50 2.00 0.90 2.50 3.00

Travel motor (electric proportional control) pressure, checking and adjusting Swing motor brake discs, replacing (motor removed) Swing motor, removing Swing motor, installing Swing motor pressure, checking and adjusting Travel motor regulation start, checking and adjusting Travel motor, calibrating Pump coupling, removing Pump coupling, installing Center passage, disassembly and assembly Centre passage, removing Centre passage, installing

1.00 1.00

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

2.50 3.00 2.50 8.50 1.50 2.50

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Drive shaft seal, replacing King pin and bushing, replacing Axle, removing Axle, installing

0.40 2.50 2.50

MISCELLANEOUS Swing ring, measuring axial clearance Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing

45 451-004 451-010 46 461-002 461-003 461-045 461-070 463-002 463-003 49 492-025 492-031 492-031

Notes

BRAKE

51 510-005

WHEEL BRAKE Service brakes, function check

0.20

52 520-005

0.70

520-037 525-008 527-012 527-013

0.50 1.75 0.50 0.80

12/12/2014

220307 - 999999 220010 - 220306

HYDRAULIC BRAKE SYSTEM Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, replacing Accumulator, removal Accumulator, installation

Volvo Construction Equipment

693

EW140D Op.no.

time (h)

527-014

0.50

Brake accumulator charging pressure, adjusting

0.30 0.30

PARKING BRAKE Parking brake, manually releasing Parking brake, function checking

55 550-015 550-023

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.30 0.70 0.70

STEERING Steering system working pressure, checking Steering valve, removal Steering valve, installation

64 645-003 645-022 645-023

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.90 1.25

FRAME Counterweight, removing Counterweight, fitting

0.40 0.50 0.70 0.20 0.30

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Pivot axle lock cylinder, removing Pivot axle lock cylinder, installing Pivot axle lock cylinder, changing seals Pivot axle lock cylinder, releasing for towing Pivot axle lock, function check

0.50 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

76 763-001 763-002 763-003 763-004 763-006 77 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60

DOORS; HATCH; COVER PLATE, (all) Cab door, removing door catch

83 831-052

694

Volvo Construction Equipment

12/12/2014

EW140D Op.no.

time (h)

831-053

0.90

Cab door, installing door catch

1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat belt, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

0.70 1.00 0.30 3.00 0.80 0.70 4.00 1.50 1.75 4.00 3.50 0.80 0.70 0.70

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

0.80 0.90

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

84 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-088 852-089 852-090 852-091 87 870-010 870-011 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-005 900-006

GENERAL Hydraulic system, warming up Vacuum pump, connection Vacuum pump, disconnection

12/12/2014

0.30 0.60 0.30

Volvo Construction Equipment

695

EW140D Op.no.

time (h)

Notes

91 911-018

0.70

911-036 911-037 912-018 912-071 912-073 912-091 912-092 912-117 912-150 912-162

1.25 2.50 1.25 1.00 0.70 3.00 4.00 0.80 0.60 1.00

912-210 913-007 913-023 913-024 914-031 914-032 914-047 914-048 914-055 914-064 914-065 914-103 916-002

0.70 0.30 2.00 3.50 0.40 0.50 0.50 0.80 0.50 0.60 0.70 0.20 0.30

916-060 916-061 916-062 916-062 916-071 916-110 916-112 916-113

1.00 0.50 1.25 0.90 1.50 0.90 0.20 0.20

WORKING HYDRAULICS; SERVO HYDRAULICS Cooling fan speed, checking and adjusting with VCADS Pro Hydraulic oil tank, removing Hydraulic oil tank, installing Back-up valve, checking and adjusting Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Main control valve, removal Main control valve, installation LS-pressure relief valve, replacing Working pressure, checking and adjusting Line rupture valve pressure, checking and adjusting Rupture valve, replacing (2pcs boom tilt cylinder) Hydraulic pump (removed), changing shaft seal Pump, removal Pump, installation Servo pump, removal Servo pump, installation Servo accumulator, removal Servo accumulator, installation Servo pressure, checking and adjusting Servo valve, removal Servo valve, installation Control lockout lever, function check Boom suspension accumulator, check and adjusting Calibration of X1 hydraulic with flow control Calibration of X1 hydraulic with pressure control X1 pressure relief valve, adjusting X1 pressure relief valve, adjusting Boom suspension system, changing accumulator X3 pressure and flow, adjusting X1, function check X3, function check

0.40 0.40 0.50 0.50 0.70 0.50

92 924-005 924-006 924-007 924-008 924-009 924-010

696

Volvo Construction Equipment

12/12/2014

EW140D Op.no.

time (h)

924-011 924-012 924-017 924-018

0.50 0.70 0.40 0.40

924-040 924-046 924-046

0.90 0.10 0.10

Hydraulic quickfit cylinder, removal Hydraulic quickfit cylinder, installation Cylinder for hydraulic quickfit Universal, removal Cylinder for hydraulic quickfit Universal, installation Quickfit, replacing Quickfit, function check 220010 - 220442 Quickfit, function check 220443 - 999999

0.70 2.50 0.70 0.70

UNIT, DIGGING Dipper arm, removal Dipper arm, installation Bucket cylinder, removal Bucket cylinder, installation

97 975-011 975-012 975-062 975-065

12/12/2014

Notes

Volvo Construction Equipment

697

698

Volvo Construction Equipment

12/12/2014

EW160D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-016 173-018 173-019 173-022 173-022 173-040

0.50 1.00 1.50 3.00 4.50 8.00 6.50 9.00 0.30 2.50 0.70 0.50

220741 - 999999 220010 - 220740

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.00

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-090

4.50 5.00 0.30

214-012 214-037 214-038 217-003 217-005 218-002 218-007

2.00 0.50 0.50 3.50 0.80 1.75 3.00

22 221-022

0.70

223-006

1.75

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.30 0.90 1.00

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure

23 233-001 233-002 233-004

12/12/2014

Volvo Construction Equipment

699

EW160D Op.no.

time (h)

233-014 233-015 233-020 234-010 234-041 234-042 235-003 237-002 237-017 237-030 237-031 237-032 237-033 237-034 237-035 237-036 237-037 237-038

0.50 0.50 0.10 2.50 0.40 0.60 0.30 4.50 7.00 1.25 1.75 1.50 0.90 1.25 0.20 1.50 1.50 1.25

Notes

Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Fuel return pressure, checking Injectors, replacing all Injector sleeves, replacing High pressure fuel pump, checking Fuel rail, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel rail pressure, checking Fuel control valve (FCV), checking

25 252-021 254-001 254-022

0.80 1.75 0.90

254-023

0.80

254-031 254-032 254-033 254-038 254-039 254-043 254-044 254-046 254-048 254-050 254-051 254-056 255-071 256-006 258-002

2.50 1.00 1.50 0.50 0.50 0.10 0.20 0.20 0.20 1.00 1.25 0.40 1.25 0.50 5.00

0.70 0.20

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance

26 260-001 261-002

700

Volvo Construction Equipment

12/12/2014

EW160D Op.no.

time (h)

261-008 261-011 261-013 261-016 261-018 262-002 262-097 262-098 263-022

5.00 2.00 2.50 1.25 1.25 1.75 0.40 1.00 0.90

263-050

0.90

Radiator, replacing Radiator, removing Radiator, installing Radiator hoses all, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, checking Thermostat, replacing Fan belt and/or alternator-, compressor belt, replacing all belts Cooling fan clutch, replacing

6.00 6.00 0.20 0.30 1.75 1.50 0.50

Miscellaneous EGR cooler, replacing EGR valve, replacing EGR temperature sensor, replacing EGR pressure sensor, replacing EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

29 293-001 293-005 293-006 293-007 293-008 293-009 293-010

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074 301-016

1.25 0.80 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU Tiltrotator control system, software updating

0.70

BATTERY Batteries, replacing

0.80 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

3.00 0.30 0.30 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 321-075 33 331-018 331-021 331-081 334-011 35 352-002

12/12/2014

Volvo Construction Equipment

701

EW160D Op.no.

time (h)

Notes

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-001 364-004 366-064

0.70 0.30 0.40 1.25 0.40 0.50 0.40 0.80 0.30 1.75

366-066

1.25

0.80

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

37 372-002 38 386-007 386-008 386-016 386-017 386-018

0.50 0.40 0.60 0.70 0.80

386-038 386-088

0.50 0.30

39 395-021 395-031 398-001 398-002 398-003

0.70 0.40 0.60 1.00 1.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Engine rotation speed sensor, replacing Temperature sensor cooling system, replacing Hydraulic oil temperature sensor, replacing Boost pressure / charge-air temperature sensor, replacing Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS Antenna, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU

POWER TRANSMISSION

42 424-002

0.20

TRANSMISSION, HYDRAULIC CONTROL Transmission mode, function check

2.00 2.50 0.40

GEARBOX, Travel gearbox, removal Travel gearbox, installation Travel gearbox, bleeding

43 431-012 431-013 431-020

702

Volvo Construction Equipment

12/12/2014

EW160D Op.no.

time (h)

Notes

44 441-009 441-010 441-016 441-017 441-018 441-020

1.75 2.00 0.20 0.50 0.90 0.80

441-027

2.50

441-030 441-031 441-032 441-119

5.00 4.00 0.40 0.70

441-120 442-045 442-046 443-033 443-034 443-035

0.80 2.50 2.00 0.90 2.50 3.00

HYDROSTATIC DRIVE Travel motor, removing Travel motor, installing Travel motor removed, replacing seal Travel motor pressure, checking and adjusting Retardation valve, replacing Travel motor (electric proportional control) pressure, checking and adjusting Swing motor brake discs, replacing (motor removed) Swing motor, removing Swing motor, installing Swing motor pressure, checking and adjusting Travel motor regulation start, checking and adjusting Travel motor, calibrating Pump coupling, removing Pump coupling, installing Center passage, disassembly and assembly Centre passage, removing Centre passage, installing

1.00 1.00

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

2.50 3.00 2.50 8.50 1.50 2.50

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Drive shaft seal, replacing King pin and bushing, replacing Axle, removing Axle, installing

0.40 2.50 2.50

MISCELLANEOUS Swing ring, measuring axial clearance Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing

45 451-004 451-010 46 461-002 461-003 461-045 461-070 463-002 463-003 49 492-025 492-031 492-031

BRAKE

51 510-005

WHEEL BRAKE Service brakes, function check

12/12/2014

0.20

Volvo Construction Equipment

220563 - 999999 220010 - 220562

703

EW160D Op.no.

time (h)

Notes

52 520-005

0.70

520-037 525-008 527-012 527-013 527-014

0.50 1.75 0.50 0.80 0.50

HYDRAULIC BRAKE SYSTEM Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, replacing Accumulator, removal Accumulator, installation Brake accumulator charging pressure, adjusting

0.30 0.30

PARKING BRAKE Parking brake, manually releasing Parking brake, function checking

55 550-015 550-023

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.30 0.70 0.70

STEERING Steering system working pressure, checking Steering valve, removal Steering valve, installation

64 645-003 645-022 645-023

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.90 1.25

FRAME Counterweight, removing Counterweight, fitting

0.40 0.50 0.70 0.20 0.30

0.50 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

76 763-001 763-002 763-003 763-004 763-006 77 771-007 771-008

704

Volvo Construction Equipment

12/12/2014

EW160D Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.90

DOORS; HATCH; COVER PLATE, (all) Cab door, removing door catch Cab door, installing door catch

1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.30 0.60 2.50

0.70 1.00 0.30 3.00 0.80 0.70 4.00 1.50 1.50 4.00 3.50 0.80 0.70 0.70

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

0.80 0.90

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

83 831-052 831-053 84 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-088 852-089 852-090 852-091 87 870-010 870-011 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

12/12/2014

Volvo Construction Equipment

705

EW160D Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-005 900-006

GENERAL Hydraulic system, warming up Vacuum pump, connection Vacuum pump, disconnection

0.30 0.60 0.30

91 911-018

0.70

911-036 911-037 912-018 912-071 912-073 912-091 912-092 912-117 912-150 912-162

1.25 2.50 1.25 1.00 0.70 3.00 4.00 0.80 1.50 1.00

912-169 912-170 912-210 913-023 913-024 914-031 914-032 914-047 914-048 914-055 914-064 914-065 914-103 916-002

0.60 1.00 0.70 2.00 3.50 0.40 0.50 0.50 0.80 0.50 0.60 0.70 0.20 0.30

916-060 916-061 916-062 916-062 916-071 916-110 916-111 916-112

1.00 0.50 1.25 0.90 1.50 0.90 0.90 0.20

706

WORKING HYDRAULICS; SERVO HYDRAULICS Cooling fan speed, checking and adjusting with VCADS Pro Hydraulic oil tank, removing Hydraulic oil tank, installing Back-up valve, checking and adjusting Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Main control valve, removal Main control valve, installation LS-pressure relief valve, replacing Working pressure, checking and adjusting Line rupture valve pressure, checking and adjusting Unload valve, checking and adjusting Unload valve, replacing Rupture valve, replacing (2pcs boom tilt cylinder) Pump, removal Pump, installation Servo pump, removal Servo pump, installation Servo accumulator, removal Servo accumulator, installation Servo pressure, checking and adjusting Servo valve, removal Servo valve, installation Control lockout lever, function check Boom suspension accumulator, check and adjusting Calibration of X1 hydraulic with flow control Calibration of X1 hydraulic with pressure control X1 pressure relief valve, adjusting X1 pressure relief valve, adjusting Boom suspension system, changing accumulator X3 pressure and flow, adjusting X3 shock and refilling valves, adjusting X1, function check Volvo Construction Equipment

12/12/2014

EW160D Op.no.

time (h)

916-113

0.20

Notes

X3, function check

92 924-005 924-006 924-007 924-008 924-009 924-010 924-011 924-012 924-017 924-018

0.40 0.40 0.50 0.50 0.70 0.50 0.50 0.70 0.40 0.40

924-040 924-046 924-046

0.90 0.10 0.10

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Cylinder for hydraulic quickfit S1, removal Cylinder for hydraulic quickfit S1, installation Cylinder for hydraulic quickfit S6, removal Cylinder for hydraulic quickfit S6, installation Hydraulic quickfit cylinder, removal Hydraulic quickfit cylinder, installation Cylinder for hydraulic quickfit Universal, removal Cylinder for hydraulic quickfit Universal, installation Quickfit, replacing Quickfit, function check 220863 - 999999 Quickfit, function check 220010 - 220862

0.70 2.50 0.70 0.70

UNIT, DIGGING Dipper arm, removal Dipper arm, installation Bucket cylinder, removal Bucket cylinder, installation

1.50

MISCELLANEOUS Cab elevating cylinder, replacing

97 975-011 975-012 975-062 975-065 99 996-001

12/12/2014

Volvo Construction Equipment

707

708

Volvo Construction Equipment

12/12/2014

EW180D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-016 173-018 173-019 173-022 173-022 173-040

0.50 1.00 1.75 3.00 5.50 8.50 7.00 9.50 0.30 2.50 0.70 1.25

220237 - 999999 220010 - 220236

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.00

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-090

4.50 5.00 0.30

214-012 214-037 214-038 217-003 217-005 218-002 218-007

2.00 0.50 0.50 3.50 0.80 1.75 3.00

22 221-022

0.70

223-006

1.75

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.30 0.90 1.00

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure

23 233-001 233-002 233-004

12/12/2014

Volvo Construction Equipment

709

EW180D Op.no.

time (h)

233-014 233-015 233-020 234-010 234-041 234-042 235-003 237-002 237-017 237-030 237-031 237-032 237-033 237-034 237-035 237-036 237-037 237-038

0.50 0.50 0.10 2.00 0.40 0.60 0.30 4.50 7.00 1.25 1.75 1.50 0.90 1.25 0.20 1.50 1.50 1.25

Notes

Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Fuel return pressure, checking Injectors, replacing all Injector sleeves, replacing High pressure fuel pump, checking Fuel rail, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel rail pressure, checking Fuel control valve (FCV), checking

25 252-021 254-001 254-022

0.80 1.75 0.90

254-023

0.80

254-031 254-032 254-033 254-038 254-039 254-043 254-044 254-046 254-048 254-050 254-051 254-056 255-071 256-006 258-002

2.50 1.00 1.50 0.50 0.50 0.10 0.20 0.20 0.20 1.00 1.25 0.40 1.25 0.50 5.00

0.70 0.20

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance

26 260-001 261-002

710

Volvo Construction Equipment

12/12/2014

EW180D Op.no.

time (h)

261-008 261-011 261-013 261-016 261-018 262-002 262-097 262-098 263-022

5.00 2.00 2.50 1.25 1.25 1.75 0.40 1.00 0.90

263-050

0.90

6.00 6.00 0.20 0.30 1.75 1.50 0.50

Miscellaneous EGR cooler, replacing EGR valve, replacing EGR temperature sensor, replacing EGR pressure sensor, replacing EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

29 293-001 293-005 293-006 293-007 293-008 293-009 293-010

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074 301-016

1.25 0.80 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU Tiltrotator control system, software updating

0.70

BATTERY Batteries, replacing

0.80 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

3.00 0.30 0.30 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 321-075 33 331-018 331-021 331-081 334-011 35 352-002

12/12/2014

Volvo Construction Equipment

711

EW180D Op.no.

time (h)

Notes

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-001 364-004 366-064

0.70 0.30 0.40 1.25 0.40 0.50 0.40 0.80 0.30 1.75

366-066

1.25

0.80

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

37 372-002 38 386-007 386-008 386-016 386-017 386-018

0.50 0.40 0.60 0.70 0.80

386-038 386-088

0.50 0.30

39 395-021 395-031 398-001 398-002 398-003

0.70 0.40 0.60 1.00 1.50

POWER TRANSMISSION

43 431-012 431-013 431-020

2.00 2.50 0.40

GEARBOX, Travel gearbox, removal Travel gearbox, installation Travel gearbox, bleeding

1.75

HYDROSTATIC DRIVE Travel motor, removing

44 441-009

712

Volvo Construction Equipment

12/12/2014

EW180D Op.no.

time (h)

441-010 441-016 441-017 441-018 441-020

2.00 0.20 0.50 0.90 0.80

441-030 441-031 441-032 441-119

3.00 4.00 0.40 0.70

441-120 442-045 442-046 443-033 443-034 443-035

0.80 2.50 2.00 0.90 2.50 3.00

Travel motor, installing Travel motor removed, replacing seal Travel motor pressure, checking and adjusting Retardation valve, replacing Travel motor (electric proportional control) pressure, checking and adjusting Swing motor, removing Swing motor, installing Swing motor pressure, checking and adjusting Travel motor regulation start, checking and adjusting Travel motor, calibrating Pump coupling, removing Pump coupling, installing Center passage, disassembly and assembly Centre passage, removing Centre passage, installing

1.00 1.00

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

2.50 3.00 2.50 8.50 1.50 2.50

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Drive shaft seal, replacing King pin and bushing, replacing Axle, removing Axle, installing

0.40 2.50 2.50

MISCELLANEOUS Swing ring, measuring axial clearance Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing

45 451-004 451-010 46 461-002 461-003 461-045 461-070 463-002 463-003 49 492-025 492-031 492-031

Notes

BRAKE

51 510-005

WHEEL BRAKE Service brakes, function check

0.20

52 520-005

0.70

520-037 525-008

0.50 1.75

12/12/2014

220151 - 999999 220010 - 220150

HYDRAULIC BRAKE SYSTEM Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, replacing

Volvo Construction Equipment

713

EW180D Op.no.

time (h)

527-012 527-013 527-014

0.50 0.80 0.50

Accumulator, removal Accumulator, installation Brake accumulator charging pressure, adjusting

0.30 0.30

PARKING BRAKE Parking brake, manually releasing Parking brake, function checking

55 550-015 550-023

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.30 0.70 0.70

STEERING Steering system working pressure, checking Steering valve, removal Steering valve, installation

64 645-003 645-022 645-023

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.90 1.25

FRAME Counterweight, removing Counterweight, fitting

0.40 0.50 0.70 0.20 0.30

0.50 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

76 763-001 763-002 763-003 763-004 763-006 77 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

714

1.75 2.50

Volvo Construction Equipment

12/12/2014

EW180D Op.no.

time (h)

Notes

0.60 0.90

DOORS; HATCH; COVER PLATE, (all) Cab door, removing door catch Cab door, installing door catch

1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.30 0.60 2.50

0.70 1.00 0.30 3.00 0.80 0.70 4.00 1.50 1.50 4.00 3.50 0.80 0.70 0.70

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

0.80 0.90

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001

GENERAL Hydraulic system, warming up

12/12/2014

0.30

Volvo Construction Equipment

715

EW180D Op.no.

time (h)

900-005 900-006

0.60 0.30

Notes

Vacuum pump, connection Vacuum pump, disconnection

91 911-018

0.70

911-036 911-037 912-018 912-071 912-073 912-091 912-092 912-117 912-150 912-162

1.25 2.50 1.25 1.00 0.70 3.00 4.00 0.80 1.50 1.00

912-169 912-170 912-210 913-023 913-024 914-031 914-032 914-047 914-048 914-055 914-064 914-065 914-103 916-002

0.60 1.00 0.70 2.00 3.50 0.40 0.50 0.50 0.80 0.50 0.60 0.70 0.20 0.30

916-060 916-061 916-062 916-062 916-071 916-110 916-111 916-112 916-113

1.00 0.50 1.25 0.90 1.50 0.90 0.90 0.20 0.20

WORKING HYDRAULICS; SERVO HYDRAULICS Cooling fan speed, checking and adjusting with VCADS Pro Hydraulic oil tank, removing Hydraulic oil tank, installing Back-up valve, checking and adjusting Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Main control valve, removal Main control valve, installation LS-pressure relief valve, replacing Working pressure, checking and adjusting Line rupture valve pressure, checking and adjusting Unload valve, checking and adjusting Unload valve, replacing Rupture valve, replacing (2pcs boom tilt cylinder) Pump, removal Pump, installation Servo pump, removal Servo pump, installation Servo accumulator, removal Servo accumulator, installation Servo pressure, checking and adjusting Servo valve, removal Servo valve, installation Control lockout lever, function check Boom suspension accumulator, check and adjusting Calibration of X1 hydraulic with flow control Calibration of X1 hydraulic with pressure control X1 pressure relief valve, adjusting X1 pressure relief valve, adjusting Boom suspension system, changing accumulator X3 pressure and flow, adjusting X3 shock and refilling valves, adjusting X1, function check X3, function check

0.40 0.40

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation

92 924-005 924-006

716

Volvo Construction Equipment

12/12/2014

EW180D Op.no.

time (h)

924-007 924-008 924-009 924-010 924-011 924-012 924-017 924-018

0.50 0.50 0.70 0.50 0.50 0.70 0.40 0.40

924-040 924-046 924-046

0.90 0.10 0.10

Cylinder for hydraulic quickfit S1, removal Cylinder for hydraulic quickfit S1, installation Cylinder for hydraulic quickfit S6, removal Cylinder for hydraulic quickfit S6, installation Hydraulic quickfit cylinder, removal Hydraulic quickfit cylinder, installation Cylinder for hydraulic quickfit Universal, removal Cylinder for hydraulic quickfit Universal, installation Quickfit, replacing Quickfit, function check 220307 - 999999 Quickfit, function check 220010 - 220306

0.70 2.50 0.70 0.70

UNIT, DIGGING Dipper arm, removal Dipper arm, installation Bucket cylinder, removal Bucket cylinder, installation

97 975-011 975-012 975-062 975-065

12/12/2014

Notes

Volvo Construction Equipment

717

718

Volvo Construction Equipment

12/12/2014

EW205D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-040 173-300 173-302 173-303 173-304 173-308 173-314 173-332 173-336

0.50 0.80 1.25 3.50 5.00 7.50 10.00 0.70 2.00 0.40 0.20 0.20 0.20 0.30 3.00 0.40 0.10

173-338 173-340 173-341 173-344 173-345 173-346 173-347 173-348 173-349 173-356 173-377 173-381 173-401 173-403 173-404 173-405 173-409 173-412 173-420 173-421 173-422 173-423 173-427

0.20 0.20 0.20 0.10 0.10 0.20 0.40 0.10 0.30 0.20 0.20 0.30 0.60 0.10 0.10 0.10 0.20 0.20 0.20 0.40 0.20 0.20 0.30

SERVICE Maintenance service, every 10 hours Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, first 500 hours Test running and checking Service position 1 Lubrication, every 50 hours Lubrication, every 250 hours Brake disc wear, measuring Valves, adjusting MATRIS and Tech Tool, reading Cab door, covers, hinges, joints and locks, lubricating Tyre wear and air pressure, checking Fan/alternator belt, checking Air conditioner compressor belt, checking Swing gearbox oil level, checking Swing ring gear bearing, lubricating Cab prefilter, cleaning Radiator and hydraulic oil cooler, cleaning Swing bath grease, checking Hydraulic oil suction strainer, cleaning Hydraulic oil level, checking Drive axles and hubs oil level, checking Wheel nuts torque, checking Engine oil and filter, changing Engine air cleaner primary filter, replacing Engine air cleaner secondary filter, replacing Cab prefilter, replacing Fuel tank breather filter, replacing Hydraulic oil tank breather filter, replacing Brake system pressure oil filter, replacing Water separator filter, replacing Hydraulic oil drain filter, replacing Hydraulic oil servo filter, replacing Fuel filter, replacing

12/12/2014

Volvo Construction Equipment

719

EW205D Op.no.

time (h)

173-451 173-453 173-457 173-463 173-464 173-504 173-521 173-639 173-649

1.00 0.80 0.50 0.80 0.20 0.20 0.30 0.10 0.20

Notes

Hydraulic oil, changing Drive axles and hubs oil, changing Coolant, changing Swing gearbox oil, changing Travel gearbox oil, changing Oil-bath air cleaner reservoir oil, checking Extra water separator filter element, replacing Travel gearbox oil level, checking Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.00

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

5.00 5.50 3.00 1.50

ENGINE Engine, removing Engine, installing Valves, adjusting Oil level sensor, changing

21 210-070 210-072 214-012 217-005 22 221-022

0.80

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.50 0.30 0.70 0.60 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure High pressure fuel system, pressure relief

1.25 1.00 2.50 0.70 4.00

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, replacing Preheating coil, replacing Intercooler, replacing

0.70 0.10

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance

23 230-001 233-001 233-002 233-004 237-124 25 252-020 252-021 255-071 256-006 258-002 26 260-001 261-002

720

Volvo Construction Equipment

12/12/2014

EW205D Op.no.

time (h)

261-004 261-008 261-018 262-098 263-012 263-022

0.60 4.50 0.90 0.90 0.80 0.80

Notes

Coolant, changing Radiator, replacing Expansion tank, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.50 1.50 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.90 0.30 0.30 0.70

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing

0.50 0.50

LIGHTING Headlights, adjusting Work lighting, replacing one head lamp assy

0.30 0.30 0.50 1.25 0.90 0.50 0.50 0.60 0.50 0.80

31 311-001 311-002 311-006 32 321-002 321-075 33 331-018 331-021 331-081 334-002 35 352-002 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-014 364-056

12/12/2014

Volvo Construction Equipment

721

EW205D Op.no.

time (h)

366-064

1.75

366-066

1.25

V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.60 2.00 0.50

CABLE; FUSE; RELAY Battery disconnector, replacing Engine wire harness, replacing Electrical distribution box, circuit board replacing

37 371-043 371-090 372-002 38 383-001 386-006 386-007 386-011 386-017 386-038 386-088

0.30 1.50 0.60 0.30 0.50 1.25 0.90

39 393-001 393-021 395-021 395-031 398-002 398-003

0.50 0.60 0.70 0.40 0.90 1.50

398-004

0.50

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU CareTrack battery, replacing

POWER TRANSMISSION

43 431-009 431-010 431-012 431-013 431-021 431-031

1.50 2.00 3.00 4.50 5.50 3.50

GEARBOX, Travel gearbox, disassembly Travel gearbox, assembly Travel gearbox, removal Travel gearbox, installation Swing gearbox, replacing Pump gearbox coupling assembly, replacing

3.00 4.50 0.30 2.50 1.25

HYDROSTATIC DRIVE Travel motor, removing Travel motor, installing Travel motor removed, replacing seal Swing motor, replacing Swing motor relief valve, replacing

44 441-009 441-010 441-016 441-021 441-022

722

Volvo Construction Equipment

12/12/2014

EW205D Op.no.

time (h)

441-024 441-025 441-026 443-033 443-034 443-035

1.50 1.50 0.30 0.90 2.50 3.00

Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Center passage, disassembly and assembly Centre passage, removing Centre passage, installing

1.50 1.00 1.50

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, rear, replacing Propeller shaft, front, replacing

4.00 3.00 4.50 3.00 3.00 2.50

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Axle, installing Hub reduction gear, replacing Hub reduction gear, replacing Axle, removing

0.40

MISCELLANEOUS Ring gear grease pipe, replacing

45 451-004 451-004 451-010 46 461-002 461-003 461-003 461-040 461-040 463-002 49 492-091

Notes

BRAKE

55 550-015

PARKING BRAKE Parking brake, manually releasing

0.70

STEERING

64 640-001

STEERING Steering system, adjustment

0.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-003

2.00

FRAME Counterweight, replacing

1.25 1.50

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Pivot axle lock cylinder, removing Pivot axle lock cylinder, installing

76 763-001 763-002

12/12/2014

Volvo Construction Equipment

723

EW205D Op.no.

77 771-007 771-008

time (h)

0.70 0.60

Notes

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-071

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Electric pedal control on X1 (proportional), replacing

82 821-005 827-091 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-012 852-013 852-089 852-090 852-091 87 870-001 870-010 870-011 872-001 873-004 873-006 873-011 874-006 874-010 874-011

724

1.75 1.75 2.50 0.90

0.90 0.80

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.20 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

3.50 0.70 1.00 0.50 3.00 0.80 0.70 2.50 1.50 1.50

Volvo Construction Equipment

12/12/2014

EW205D Op.no.

time (h)

874-012 874-013 874-016

3.00 3.00 0.30

874-094 874-095 874-096

0.60 0.60 0.60

Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Compressor, replacing magnetic clutch (compressor removed) Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-033

4.00 0.70 3.00

911-040

0.40

911-051 912-001 912-067 912-070 912-071 912-073 912-160 913-007 913-010 913-029 914-041

0.20 8.00 0.50 0.90 0.80 0.80 0.80 0.30 5.00 0.60 0.80

914-051 914-060 914-081 914-084 914-091 915-007

0.30 0.70 2.00 1.50 1.00 1.25

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Check valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Control lever (dozer blade), replacing

1.25 1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, replacing Dozer blade, replacing

92 924-040 927-001

12/12/2014

Volvo Construction Equipment

725

EW205D Op.no.

time (h)

Notes

97 972-010 974-010 974-021 974-038 974-039 975-024 975-025 975-028 975-039 975-040 975-042

1.25 10.00 3.00 3.50 3.50 3.00 2.50 1.50 6.50 3.50 3.50

975-061 975-072 975-073

2.00 3.50 3.50

UNIT, DIGGING Stabilizer cylinder, replacing Boom, replacing Boom cylinder, replacing Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing

1.50

FUNCTION FOR ROAD CONSTRUCTION Dozer blade cylinder, replacing

98 981-080

726

Volvo Construction Equipment

12/12/2014

EW210D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-014 173-016 173-018 173-019 173-022 173-022 173-040

0.50 1.00 1.75 3.00 5.50 8.50 7.00 9.50 0.30 2.50 0.70 1.25

220079 - 999999 220010 - 220078

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.00

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-090

4.50 5.00 0.30

214-012 214-037 214-038 217-003 217-005 218-002 218-007

2.00 0.50 0.50 3.50 0.80 1.75 3.00

22 221-022

0.70

223-006

1.75

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.30 0.90 1.00

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure

23 233-001 233-002 233-004

12/12/2014

Volvo Construction Equipment

727

EW210D Op.no.

time (h)

233-014 233-015 233-020 234-010 234-041 234-042 235-003 237-002 237-017 237-030 237-031 237-032 237-033 237-034 237-035 237-036 237-037 237-038

0.50 0.50 0.10 2.00 0.40 0.60 0.30 4.50 7.00 1.25 1.75 1.50 0.90 1.25 0.20 1.50 1.50 1.25

Notes

Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Fuel return pressure, checking Injectors, replacing all Injector sleeves, replacing High pressure fuel pump, checking Fuel rail, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel rail pressure, checking Fuel control valve (FCV), checking

25 252-021 254-001 254-022

0.80 1.75 0.90

254-023

0.80

254-031 254-032 254-033 254-038 254-039 254-043 254-044 254-046 254-048 254-050 254-051 254-056 255-071 256-006 258-002

2.50 1.00 1.50 0.50 0.50 0.10 0.20 0.20 0.20 1.00 1.25 0.40 1.25 0.50 5.00

0.70 0.20

COOLING SYSTEM Carbon dioxide in coolant system, checking Coolant, checking anti-freeze resistance

26 260-001 261-002

728

Volvo Construction Equipment

12/12/2014

EW210D Op.no.

time (h)

261-008 261-011 261-013 261-016 261-018 262-002 262-097 262-098 263-022

5.00 2.00 2.50 1.25 1.25 1.75 0.40 1.00 0.90

263-050

0.90

6.00 6.00 0.20 0.30 1.75 1.50 0.50

Miscellaneous EGR cooler, replacing EGR valve, replacing EGR temperature sensor, replacing EGR pressure sensor, replacing EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

29 293-001 293-005 293-006 293-007 293-008 293-009 293-010

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074 301-016

1.25 0.80 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU Tiltrotator control system, software updating

0.70

BATTERY Batteries, replacing

0.80 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

3.00 0.30 0.30 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 321-075 33 331-018 331-021 331-081 334-011 35 352-002

12/12/2014

Volvo Construction Equipment

729

EW210D Op.no.

time (h)

Notes

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-001 364-004 366-064

0.70 0.30 0.40 1.25 0.40 0.50 0.40 0.80 0.30 1.75

366-066

1.25

0.80

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

37 372-002 38 386-007 386-008 386-016 386-017 386-018

0.50 0.40 0.60 0.70 0.80

386-038 386-088

0.50 0.30

39 395-021 395-031 398-001 398-002 398-003

0.70 0.40 0.60 1.00 1.50

POWER TRANSMISSION

43 431-012 431-013 431-020

2.00 2.50 0.40

GEARBOX, Travel gearbox, removal Travel gearbox, installation Travel gearbox, bleeding

1.75

HYDROSTATIC DRIVE Travel motor, removing

44 441-009

730

Volvo Construction Equipment

12/12/2014

EW210D Op.no.

time (h)

441-010 441-016 441-017 441-018 441-020

2.00 0.20 0.50 0.90 0.80

441-030 441-031 441-032 441-119

3.00 4.00 0.40 0.70

441-120 442-045 442-046 443-033 443-034 443-035

0.80 2.50 2.00 0.90 2.50 3.00

1.00 1.00

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

2.50 3.00 2.50 8.50 1.50 2.50

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Drive shaft seal, replacing King pin and bushing, replacing Axle, removing Axle, installing

0.40 2.50 2.50

MISCELLANEOUS Swing ring, measuring axial clearance Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing

45 451-004 451-010 46 461-002 461-003 461-045 461-070 463-002 463-003 49 492-025 492-031 492-031

Notes

BRAKE

51 510-005

WHEEL BRAKE Service brakes, function check

0.20

52 520-005

0.70

520-037 525-008

0.50 1.75

12/12/2014

220061 - 999999 220010 - 220060

HYDRAULIC BRAKE SYSTEM Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, replacing

Volvo Construction Equipment

731

EW210D Op.no.

time (h)

527-012 527-013 527-014

0.50 0.80 0.50

Accumulator, removal Accumulator, installation Brake accumulator charging pressure, adjusting

0.30 0.30

PARKING BRAKE Parking brake, manually releasing Parking brake, function checking

55 550-015 550-023

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.30 0.70 0.70

STEERING Steering system working pressure, checking Steering valve, removal Steering valve, installation

64 645-003 645-022 645-023

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.90 1.25

FRAME Counterweight, removing Counterweight, fitting

0.40 0.50 0.70 0.20 0.30

0.50 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

76 763-001 763-002 763-003 763-004 763-006 77 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

732

1.75 2.50

Volvo Construction Equipment

12/12/2014

EW210D Op.no.

time (h)

Notes

0.60 0.90

DOORS; HATCH; COVER PLATE, (all) Cab door, removing door catch Cab door, installing door catch

1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 1.75 0.60 0.30 0.30 0.60 2.50

0.70 1.00 0.30 3.00 0.80 0.70 4.00 1.50 1.50 4.00 3.50 0.80 0.70 0.70

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

0.80 0.90

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001

GENERAL Hydraulic system, warming up

12/12/2014

0.30

Volvo Construction Equipment

733

EW210D Op.no.

time (h)

900-005 900-006

0.60 0.30

Notes

Vacuum pump, connection Vacuum pump, disconnection

91 911-018

0.70

911-036 911-037 912-018 912-071 912-073 912-091 912-092 912-117 912-150 912-162

1.25 2.50 1.25 1.00 0.70 3.00 4.00 0.80 1.50 1.00

912-169 912-170 912-210 913-023 913-024 914-031 914-032 914-047 914-048 914-055 914-064 914-065 914-103 916-002

0.60 1.00 0.70 2.00 3.50 0.40 0.50 0.50 0.80 0.50 0.60 0.70 0.20 0.30

916-060 916-061 916-062 916-062 916-071 916-110 916-111 916-112 916-113

1.00 0.50 1.25 0.90 1.50 0.90 0.90 0.20 0.20

WORKING HYDRAULICS; SERVO HYDRAULICS Cooling fan speed, checking and adjusting with VCADS Pro Hydraulic oil tank, removing Hydraulic oil tank, installing Back-up valve, checking and adjusting Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Main control valve, removal Main control valve, installation LS-pressure relief valve, replacing Working pressure, checking and adjusting Line rupture valve pressure, checking and adjusting Unload valve, checking and adjusting Unload valve, replacing Rupture valve, replacing (2pcs boom tilt cylinder) Pump, removal Pump, installation Servo pump, removal Servo pump, installation Servo accumulator, removal Servo accumulator, installation Servo pressure, checking and adjusting Servo valve, removal Servo valve, installation Control lockout lever, function check Boom suspension accumulator, check and adjusting Calibration of X1 hydraulic with flow control Calibration of X1 hydraulic with pressure control X1 pressure relief valve, adjusting X1 pressure relief valve, adjusting Boom suspension system, changing accumulator X3 pressure and flow, adjusting X3 shock and refilling valves, adjusting X1, function check X3, function check

0.40 0.40

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation

92 924-005 924-006

734

Volvo Construction Equipment

12/12/2014

EW210D Op.no.

time (h)

924-007 924-008 924-009 924-010 924-011 924-012 924-017 924-018

0.50 0.50 0.70 0.50 0.50 0.70 0.40 0.40

924-040 924-046 924-046

0.90 0.10 0.10

Cylinder for hydraulic quickfit S1, removal Cylinder for hydraulic quickfit S1, installation Cylinder for hydraulic quickfit S6, removal Cylinder for hydraulic quickfit S6, installation Hydraulic quickfit cylinder, removal Hydraulic quickfit cylinder, installation Cylinder for hydraulic quickfit Universal, removal Cylinder for hydraulic quickfit Universal, installation Quickfit, replacing Quickfit, function check 220104 - 999999 Quickfit, function check 220010 - 220103

0.70 2.50 0.70 0.70

UNIT, DIGGING Dipper arm, removal Dipper arm, installation Bucket cylinder, removal Bucket cylinder, installation

1.50

MISCELLANEOUS Cab elevating cylinder, replacing

97 975-011 975-012 975-062 975-065 99 996-001

12/12/2014

Notes

Volvo Construction Equipment

735

736

Volvo Construction Equipment

12/12/2014

EW230C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-040

1.50 6.00 0.60 1.00 1.75 3.50 4.50 7.50 8.50 9.00 4.00

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.00

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-090

9.50 0.30

214-012 215-032 216-014 217-003 217-005 218-002 218-007

2.00 9.00 4.00 4.00 1.00 3.00 1.25

ENGINE Engine, removing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Timing gear case, fitting new gasket in machine Crankshaft, replacing front oil seal Oil sump, replacing Oil level sensor, changing Engine mount front, changing Engine mounting rear, changing

22 221-014 221-022

6.50 0.70

223-006

1.50

LUBRICATING SYSTEM Oil pump, replacing Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.30 0.30 0.70 0.90

FUEL SYSTEM Fuel system, bleeding Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure

23 233-001 233-001 233-002 233-004

12/12/2014

Volvo Construction Equipment

120028 - 999999 120010 - 120027

737

EW230C Op.no.

time (h)

233-014 233-015 233-015 233-020 234-010 234-041 234-042 235-003 237-030 237-031 237-032 237-033 237-034 237-035 237-036 237-037 237-038

0.40 0.50 0.50 0.10 2.00 0.40 0.60 0.30 1.00 1.75 1.50 0.70 1.25 0.30 1.75 1.50 1.25

Fuel filters, replacing Fuel filter extra, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Fuel return pressure, checking High pressure fuel pump, checking Fuel rail, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel rail pressure, checking Fuel control valve (FCV), checking

1.50 1.25 0.60 1.25 1.75 0.40 5.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing

25 251-004 252-020 252-021 255-002 255-071 256-006 258-002 26 261-002 261-008 261-012 261-014 261-018 262-002 262-097 262-098 263-012 263-022

738

0.20 5.50 1.25 1.25 0.90 1.75 0.40 0.80 0.90 0.90

Notes

120028 - 999999 120010 - 120027

COOLING SYSTEM Coolant, checking anti-freeze resistance Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, checking Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

Volvo Construction Equipment

12/12/2014

EW230C Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.40

BATTERY Batteries, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 1.25 0.30 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 321-075 33 331-018 331-021 331-081 334-011 35 352-002 36 362-002 362-041 362-041 362-051 363-002 363-003 363-004 363-091 364-001 364-004 366-064

0.30 0.30 0.30 0.50 1.25 0.40 0.50 0.50 0.80 0.30 1.75

366-066 367-058

1.25 0.70

0.50

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

0.50 0.40 0.60 0.70

37 372-002 38 386-007 386-008 386-016 386-017

12/12/2014

Volvo Construction Equipment

739

EW230C Op.no.

time (h)

386-018

0.30

386-038 386-088

0.60 0.70

39 395-021 395-031

0.70 0.40

Notes

Boost pressure / charge-air temperature sensor, replacing Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS Antenna, replacing Speaker, replacing

POWER TRANSMISSION

42 424-002

0.20

TRANSMISSION, HYDRAULIC CONTROL Transmission mode, function check

2.00 2.50 0.40

GEARBOX, Travel gearbox, removal Travel gearbox, installation Travel gearbox, bleeding

1.75 2.00 0.20 0.50 0.90 2.50 3.50 3.50 2.50 3.00 0.90 2.50 3.00

HYDROSTATIC DRIVE Travel motor, removing Travel motor, installing Travel motor removed, replacing seal Travel motor pressure, checking and adjusting Retardation valve, replacing Swing motor, removing Swing motor, installing Swing motor, installing Pump coupling, removing Pump coupling, installing Center passage, disassembly and assembly Centre passage, removing Centre passage, installing

1.00 1.00

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

4.00 4.00 2.50 8.50

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Drive shaft seal, replacing King pin and bushing, replacing

43 431-012 431-013 431-020 44 441-009 441-010 441-016 441-017 441-018 441-030 441-031 441-031 442-045 442-046 443-033 443-034 443-035 45 451-004 451-010 46 461-002 461-003 461-045 461-070

740

Volvo Construction Equipment

120021 - 999999 120010 - 120020

12/12/2014

EW230C Op.no.

49 492-031 492-031

time (h)

2.50 2.50

Notes

MISCELLANEOUS Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing

BRAKE

51 510-005

WHEEL BRAKE Service brakes, function check

0.20

52 520-005

0.70

525-008 527-012 527-013 527-014

1.75 0.50 0.80 0.50

HYDRAULIC BRAKE SYSTEM Brake system, check and adjusting pressure in circuit Foot brake valve, replacing Accumulator, removal Accumulator, installation Brake accumulator charging pressure, adjusting

0.30 0.30

PARKING BRAKE Parking brake, manually releasing Parking brake, function checking

55 550-015 550-023

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.30 0.70 1.25 0.70 0.70

STEERING Steering system working pressure, checking Steering pump, removing Steering pump, installing Steering valve, removal Steering valve, installation

64 645-003 645-016 645-017 645-022 645-023

120047 - 999999 120010 - 120046

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.90 1.25

FRAME Counterweight, removing Counterweight, fitting

0.40

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Pivot axle lock cylinder, removing

76 763-001

12/12/2014

Volvo Construction Equipment

741

EW230C Op.no.

time (h)

763-002 763-003 763-004 763-006

0.50 0.70 0.20 0.30

Pivot axle lock cylinder, installing Pivot axle lock cylinder, changing seals Pivot axle lock cylinder, releasing for towing Pivot axle lock, function check

0.50 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

77 771-007 771-008

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.25 1.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.90

DOORS; HATCH; COVER PLATE, (all) Cab door, removing door catch Cab door, installing door catch

1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

0.80 1.25 1.75 0.60 0.30 0.30 0.60 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat, replacing Longitudinal adjustment cable, replacing Longitudinal suspension cable, replacing Seat belt, replacing Seat cushion, replacing Backrest, replacing Seat support, replacing

5.00 0.50 3.00 0.70 0.70 0.90 1.75 1.50

83 831-052 831-053 84 843-002 843-012 843-013 843-048 85 852-008 852-008 852-012 852-013 852-088 852-089 852-090 852-091 87 870-001 872-001 873-004 873-006 873-011 873-019 874-006 874-010

742

Volvo Construction Equipment

12/12/2014

EW230C Op.no.

time (h)

874-011 874-012 874-013 874-094 874-095 874-096

1.50 3.00 3.00 0.60 0.60 0.60

Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

0.80 0.90

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-005 900-006

GENERAL Hydraulic system, warming up Vacuum pump, connection Vacuum pump, disconnection

0.30 0.60 0.30

91 911-013 911-014 911-018

1.50 1.75 0.70

911-036 911-037 911-044 911-046 911-047 912-018 912-019 912-071 912-073 912-091 912-092 912-117 912-150 912-162

1.25 2.50 0.90 0.90 1.75 1.25 0.40 1.00 0.70 3.00 4.00 1.50 1.25 1.00

912-169 912-170 912-210 913-007 913-023

0.60 1.00 0.70 0.30 2.50

12/12/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Cooling fan speed, checking and adjusting with VCADS Pro Hydraulic oil tank, removing Hydraulic oil tank, installing Oil cooler fan motor, removal Cooling fan pump, removal Cooling fan pump, installation Back-up valve, checking and adjusting Shock valve removed, checking Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Main control valve, removal Main control valve, installation LS-pressure relief valve, replacing Working pressure, checking and adjusting Line rupture valve pressure, checking and adjusting Unload valve, checking and adjusting Unload valve, replacing Rupture valve, replacing (2pcs boom tilt cylinder) Hydraulic pump (removed), changing shaft seal Pump, removal

Volvo Construction Equipment

743

EW230C Op.no.

time (h)

913-024 913-071 913-072 913-073 913-074 914-055 914-060 914-064 914-064 914-065 914-065 914-067 914-103 915-004 915-005 916-059 916-060 916-061 916-110 916-111 916-112 916-113

3.00 0.80 2.50 0.30 3.50 0.30 1.00 0.60 0.60 0.70 0.70 0.60 0.20 3.50 3.50 0.70 1.00 0.50 0.90 0.90 0.20 0.20

Notes

Pump, installation Swing pump, removing Swing pump, installing Swash plate angle sensor, replacing Swing pump pressure, checking and adjusting Servo pressure, checking and adjusting Servo pump, replacing Servo valve, removal 120026 - 999999 Servo valve, removal 120010 - 120025 Servo valve, installation 120026 - 999999 Servo valve, installation Pressure relief valve, checking and adjusting Control lockout lever, function check Control lever, removal Control lever, installation Calibration of cruise control Calibration of X1 hydraulic with flow control Calibration of X1 hydraulic with pressure control X3 pressure and flow, adjusting X3 shock and refilling valves, adjusting X1, function check X3, function check

92 924-007 924-008 924-017 924-018

0.50 0.50 0.40 0.40

924-046

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Cylinder for hydraulic quickfit S1, removal Cylinder for hydraulic quickfit S1, installation Cylinder for hydraulic quickfit Universal, removal Cylinder for hydraulic quickfit Universal, installation Quickfit, function check

0.90 0.70 2.50 1.75 0.70 2.50 1.50 1.25 0.70 0.70

UNIT, DIGGING Stabilisers, installation Stabilisers, removal hydraulic cylinder Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Bucket cylinder, removal Bucket cylinder, installation

97 972-012 972-021 974-031 974-032 975-011 975-012 975-014 975-015 975-062 975-065

744

Volvo Construction Equipment

12/12/2014

EW60C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-070 173-079 173-401 173-649

SERVICE Warranty inspection 100 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Axles, changing oil Swing motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil return filter, replacing

2.50 0.90 0.90 2.50 4.50 8.00 11.00 11.00 11.00 1.50 0.80 0.80 0.30

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

1.25 0.80

ENGINE Valves, adjusting Valve covers, fitting new gasket

21 214-012 214-036 22 221-022

0.40

223-006

0.60

23 234-041 234-042 236-073 25 252-020 252-021 256-001 256-003 256-004

12/12/2014

0.40 0.50 2.75

1.25 1.25 0.20 0.20 0.20

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing FUEL SYSTEM Fuel filling pump, removing Fuel filling pump, installing Injection pump, replacing incl setting injection timing INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing

Volvo Construction Equipment

745

EW60C Op.no.

time (h)

256-006

0.70

26 261-002 261-004 261-008 261-012 261-014 261-018 261-018 262-098 263-012 263-013

0.10 0.50 3.00 0.60 1.25 0.30 0.30 0.90 0.60 0.20

263-022

0.60

Notes

Preheating coil, replacing COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Expansion tank, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

110001 - 110243 110244 - 210000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.25 1.25

BATTERY Batteries, replacing Main switch, replacing

0.90

STARTING SYSTEM Starter switch (engine start switch), replacing

0.60 0.50 0.60

LIGHTING Combination switch, replacing Headlights, adjusting Work lighting, replacing one head lamp assy

31 311-002 311-003 33 334-011 35 350-001 352-002 356-056 36 362-051 363-002 363-004 364-025 366-064

0.40 0.80 0.70 1.25 1.50

366-066

1.25

746

OTHER ELECTRICAL EQUIPMENT Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen flusher pump, replacing Rotational connector, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

Volvo Construction Equipment

12/12/2014

EW60C Op.no.

37 372-026 38 386-006 386-007 386-011 39 393-021 395-021 395-031

time (h)

Notes

0.40

CABLE; FUSE; RELAY Flasher relay, replacing

0.40 0.40 0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing

0.50 0.50 0.50

MISCELLANEOUS Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-011 431-012 431-013

4.50 2.00 2.50

GEARBOX, Travel gearbox, replacing Travel gearbox, removal Travel gearbox, installation

0.70 0.90 0.30 0.70 2.50 2.00

HYDROSTATIC DRIVE Travel motor, removing Travel motor, installing Travel motor removed, replacing seal Swing motor relief valve, replacing Pump coupling, removing Pump coupling, installing

1.25 1.25

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

3.50 3.50 1.50 1.50 5.00 2.00 2.50 1.50 1.50 1.50

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Hub reduction gear, replacing Hub, replacing seal Drive shaft seal, replacing Axle, removing Axle, installing Drive shaft, replacing one side Hub reduction gear, replacing Hub, replacing seal

44 441-009 441-010 441-016 441-022 442-045 442-046 45 451-004 451-010 46 461-002 461-003 461-040 461-043 461-045 463-002 463-003 463-005 463-040 463-043

12/12/2014

Volvo Construction Equipment

747

EW60C Op.no.

time (h)

Notes

BRAKE

52 525-008 527-002 527-012 527-013

1.25 0.70 0.30 0.30

HYDRAULIC BRAKE SYSTEM Foot brake valve, replacing Accumulator, replacing Accumulator, removal Accumulator, installation

0.40 0.40

PARKING BRAKE Parking brake assembly, removing Parking Brake - Installation

55 550-018 550-022

STEERING

64 645-004 645-005 645-006 645-022 645-023 645-082

STEERING Steering cylinder, removing Steering cylinder, installing Steering cylinder, replacing Steering valve, removal Steering valve, installation Steering valve, replacing

1.50 1.50 2.50 0.90 1.25 2.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

76 0.50 0.50 1.00 2.50

0.40 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

763-001 763-002 763-003 763-005 77 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

748

1.50 2.00

Volvo Construction Equipment

12/12/2014

EW60C Op.no.

82 821-005 84 843-002 843-012 843-013 843-048 85 852-003 852-004 852-008 87 870-003 870-004 873-004 873-006 873-014 874-006 874-010 874-012 874-013 874-021 874-094 874-095 874-096 88 881-003 881-005

time (h)

Notes

0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

2.50 2.00 1.25 0.90

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

0.70 0.80 1.50

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Seat, replacing

3.00 4.00 4.00 5.50 0.90 1.50 1.50 6.50 1.75 5.00 0.40 5.00 0.40

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Heater core, replacing Fan motor, replacing Water valve, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Defroster actuator, replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 0.90

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-033

12/12/2014

2.50 3.50 0.50 1.75 0.60

Volvo Construction Equipment

749

EW60C Op.no.

time (h)

911-040

0.40

912-001 912-067 912-136 912-160 913-010 914-055 914-060 914-091

11.00 1.50 1.25 1.00 4.00 0.50 1.00 0.90

92 924-003 924-005 924-006 97 974-010 974-021 975-024 975-025 975-028 975-039 975-061

750

Notes

Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Control valve, replacing Main pressure relief valve, replacing Main relief valve, adjusting Port relief valve pressure, checking and adjusting Hydraulic pump, replacing Servo pressure, checking and adjusting Servo pump, replacing Solenoid valve, replacing

0.80 0.70 0.70

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit solenoid valve, replacing Quickfit, removal Quickfit, installation

5.00 1.50 1.25 1.50 0.90 4.00 1.50

UNIT, DIGGING Boom, replacing Boom cylinder, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Dipper arm, replacing Bucket cylinder, replacing

Volvo Construction Equipment

12/12/2014

G930 Op.no.

time (h)

Notes

GENERAL

TRANSPORT INSTRUCTION.; STORAGE INSTRUCTION; OPERATING INSTRUCTION Removing and assembly of machine from shipping container

050-001

10.00

STANDARD PARTS, SERVICE

17 170-005

0.20

173-002 173-004

0.60 1.75

SERVICE Start of VCADS Pro computer and reading machine data Maintenance service, daily Maintenance service, every 50 hours

173-007 173-010 173-012 173-013 173-013 173-014 173-061 173-075

2.50 4.00 7.00 14.00 10.00 11.00 2.50 1.75

173-080 173-080 173-401 173-465 173-466

1.50 1.50 0.80 0.60 2.50

Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Transmission, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank Master cylinder, changing oil Master cylinder, changing oil Engine oil and filter, changing Rear axle oil, changing Tandem oil, changing

39300 - 526000 501000 - 502837

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-009

GENERAL VCADS Pro, MID 128, programming E-ECU VCADS Pro, MID 128, programming E-ECU

0.70 0.80

21 210-070 210-072 210-090

3.00 4.50 0.30

212-070 214-012 214-021

0.40 4.00 0.40

12/12/2014

ENGINE Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Crankcase ventilation, changing Valves, adjusting Valve cover, fitting new gasket each

Volvo Construction Equipment

751

G930 Op.no.

time (h)

218-002 218-007

1.50 1.00

Engine mount front, changing Engine mounting rear, changing

0.20 0.80 0.40 1.00 0.50 0.20 0.90 0.70 1.00 1.25 0.30 0.70

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Fuel filters, replacing Fuel tank, removing Fuel tank, installing Fuel line, water separator, check and drain Injectors, replacing all Delivery pipe, replacing one High pressure fuel pump, checking Fuel control valve (FCV), replacing Fuel rail pressure sensor, replacing Fuel control valve (FCV), checking

0.80 1.25 0.80 0.40 0.40 0.40 0.60 1.00

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Turbocharger, inspection Turbocharger, removing Turbocharger, installing Air cleaner, removing Air cleaner, installing Intercooler, replacing

23 233-001 233-002 233-014 234-011 234-012 235-002 237-002 237-018 237-030 237-033 237-035 237-038 25 252-017 252-018 255-002 255-070 255-072 256-010 256-011 258-002 26 260-002 261-004 261-008 262-002 263-012 263-013

2.50 0.50 1.50 1.25 0.50 0.20

263-016 263-016 263-019 263-042 263-052 263-062 263-071 263-072 263-073

0.50 0.90 0.80 1.50 0.40 3.00 0.40 0.30 0.60

752

Notes

COOLING SYSTEM Cooling system, flushing Coolant, changing Radiator, replacing Coolant pump, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Maximum fan speed, checking Maximum fan speed, checking Low fan speed, checking Fan shroud, replacing Fan pump flow, checking Cooling fan motor, replacing Fan control valve, removing Fan control valve, seal replacement Fan control valve, installing

Volvo Construction Equipment

12/12/2014

G930 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-007 300-008

1.00 0.80

GENERAL VCADS Pro, MID 142, programming W-ECU VCADS Pro, MID 140, programming I-ECU

0.70 0.40 0.30 0.30

BATTERY Battery charging capacity, checking Batteries, replacing Battery box, removing Battery box, installing

0.40 0.40

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.40 0.30 0.40

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter switch (engine start switch), replacing

0.60

LIGHTING Headlights, adjusting

0.40 0.40 0.60 0.80 0.70 1.75 1.00 0.80 1.25 1.25

OTHER ELECTRICAL EQUIPMENT Direction indicator switch, replacing Reverse alarm, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Lower window wiper, replacing Windscreen wiper, replacing pivot linkage Windscreen wiper, install and adjust VCADS Pro, MID187, programming V-ECU V-ECU, replacing I-ECU, replacing

31 311-001 311-002 313-001 313-002 32 321-003 321-004 33 331-016 331-017 334-011 35 352-002 36 361-018 362-003 363-001 363-002 363-005 363-006 363-007 366-007 367-052 367-056 38 386-004 386-005 386-009 386-011 386-032 386-061

1.00 0.60 0.70 0.30 1.25 0.50

387-008

0.30

12/12/2014

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission temperature sensor, replacing Transmission, revolution sensor, replacing Transmission sensor and connection, checking Fuel level sender, replacing Sensor unit (differential lock), replacing Revolution sensor (hydraulic cooling fan), replacing Display unit, replacing

Volvo Construction Equipment

753

G930 Op.no.

39 390-902 393-001 393-022 393-023 395-021 395-031

time (h)

3.00 1.50 0.30 0.20 1.50 0.90

Notes

MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, removal Radio, installation Antenna, replacing Speaker, replacing

POWER TRANSMISSION

41 413-018 413-019

0.50 0.20

CLUTCH; TORQUE CONVERTER Inching pedal, replacing Inching pedal, function check

1.25 0.90 1.00 0.80 0.60 4.50 6.50 1.00

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission solenoid, replacing Transmission pressure sensor, replacing Transmission oil filter restriction sensor, replacing Gear selector, replacing Transmission, removing Transmission, installing Rubber cushion, changing

1.50 2.50 1.75 3.50 3.00 5.00 1.50 0.80

HYDROSTATIC DRIVE Transmission pump, removing Transmission pump, installing Pump drive, removing Pump drive, installing Pump Drive, reconditioning Spring coupling, changing Charge pump, replacing Control neutral adjustment for EDC controls

1.50 0.60 1.25 0.60 0.80 1.25 1.25

PROPELLER SHAFT Support or intermediate bearing, replacing Drive shaft, removing Drive shaft, removing Drive shaft, installing Drive shaft, installing Universal joint, replacing Drive shaft, repair

42 421-002 421-025 421-026 421-027 421-047 421-070 421-072 426-001 44 442-011 442-012 442-041 442-042 442-043 442-044 442-047 442-054 45 451-002 451-031 451-031 451-032 451-032 451-033 451-034

754

Volvo Construction Equipment

12/12/2014

G930 Op.no.

46 463-002 463-003 463-053 463-056 463-058 463-058 463-059 463-059 463-060 463-061 463-062 463-063 463-064 463-065

time (h)

5.00 7.00 0.80 2.00 1.50 1.50 1.75 2.50 1.75 1.75 3.50 6.00 2.00 3.00

Notes

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Tandem inspection Tandem, removing Tandem drive chain, removing Tandem drive chain, removing Tandem drive chain, installing Tandem drive chain, installing Tandem drive sprocket, removing Tandem drive sprocket, installing Tandem, installing Four point bearing, replacing Final drive axle seal, removal Final drive axle seal, installation

BRAKE

51 510-005 510-006 510-006 517-071 517-072 517-074 517-076 517-078

WHEEL BRAKE Service brakes, function check Service brakes warning system, checking Service brakes warning system, checking Oil disc brake assembly, removing Oil disc brakes, disassembling Brake Housing Pre - Assembly Oil disc brakes , assembling Oil disc brake, installing

52 520-001 520-001 520-007 520-007 520-037 520-037 520-037 520-037 520-112 520-112 521-009 521-009 521-011

12/12/2014

0.20 0.20 0.20 1.00 0.80 0.50 0.70 1.25 0.70 0.70 0.40 0.40 0.70 0.70 0.90 0.90 0.40 0.40 1.50 1.50 0.50

Volvo Construction Equipment

39300 - 526000 501000 - 502837

526001 - 526999 502838 - 502999 39300 - 526000 501000 - 502837 526001 - 526999 502838 - 502999 39300 - 526000 501000 - 502837 526001 - 526999 502838 - 502999 39300 - 526000 501000 - 502837 39300 - 526000

755

G930 Op.no.

time (h)

521-011

0.50

521-012 521-012 521-013 521-013 521-014 521-014 521-015 521-015 525-005 525-005 525-006 525-006 525-017 525-017 527-001

0.20 0.20 0.20 0.20 0.50 0.50 0.50 0.50 0.70 0.70 1.50 1.50 0.20 0.20 0.10

527-001

0.10

527-012 527-012 527-013 527-013

0.40 0.40 0.80 0.80

Brake Master Cylinder and Power Booster Removal Power booster, disassembling Power booster, disassembling Power booster, assembling Power booster, assembling Brake master cylinder, disassembling Brake master cylinder, disassembling Brake master cylinder, assembling Brake master cylinder, assembling Foot brake valve, removal Foot brake valve, removal Foot brake valve, installation Foot brake valve, installation Brake pedal angle, adjusting Brake pedal angle, adjusting Accumulator removed, checking charging pressure Accumulator removed, checking charging pressure Accumulator, removal Accumulator, removal Accumulator, installation Accumulator, installation

0.10 1.25 1.50 0.20 1.75

PARKING BRAKE Parking brake, manually releasing Parking brake assembly, removing Parking Brake - Installation Parking brake, function checking Parking brake assembly, installing

55 550-015 550-018 550-022 550-023 550-056

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.70 0.30 0.50 2.00 0.90 1.50

STEERING AXLE Wheel Hub - Removal Drag link, removing Tie bar, removing Knuckle, removing Front axle frame, removing Front axle frame, installing

62 622-052 622-054 622-058 622-059 622-060 622-061

756

Volvo Construction Equipment

501000 - 502837 39300 - 526000 501000 - 502837 39300 - 526000 501000 - 502837 39300 - 526000 501000 - 502837 39300 - 526000 501000 - 502837 526001 - 526999 502838 - 502999 502838 - 502999 526001 - 526999 502838 - 502999 526001 - 526999 502838 - 502999 526001 - 526999 502838 - 502999 526001 - 526999 502838 - 502999 526001 - 526999

12/12/2014

G930 Op.no.

time (h)

622-062 622-063 622-067 622-069 622-071 622-081 622-087

2.00 0.40 0.90 1.25 0.70 9.50 4.00

64 641-022 641-024 641-025 645-008 645-028

0.60 0.70 0.90 0.50 0.70

645-031 645-035 647-089 647-099 648-001 648-002

0.80 0.60 0.40 0.10 0.50 0.40

Notes

Knuckle, installing Tie bar, installing Drag link, installing Wheel Hub - Installation Toe - in, adjustment Front axle, overhaul Front wheel bearing, repacking STEERING Steering column, disassembling Steering column, assembling Pedestal gas shock, replacing Shock valve, testing Steering system, checking and adjusting working pressure Steering control unit, removing Steering control unit, installing Secondary steering relief valve, adjusting Secondary steering function, checking Wheel lean cylinder, removing Wheel lean cylinder, installing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012 715-031 715-032

0.20 0.20 0.50 0.50

FRAME Transmission guard, removing Transmission guard, installing Neck and nose cover, removing Neck and nose cover, installing

6.00 7.00 0.60 0.60 0.90 0.70 0.80

FRAME LINK Frame joint, separating machine Frame joint, assembly of separated machine Articulation Indicator - Setup and Adjustment Articulation indicator cable, removing Articulation indicator cable, installing Articulation cylinder, removing Articulation cylinder, installing

0.80

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

74 741-001 741-002 742-054 742-055 742-056 742-081 742-082 77 771-001

12/12/2014

Volvo Construction Equipment

757

G930 Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.00 1.25 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Cab ladder, replacing

0.60 0.70 0.50 0.60 2.00 0.90 0.90 0.40 0.60

CAB INTERIOR/UPHOLSTERY Rear headliner, removing Rear headliner, installing Front headliner, removing Front headliner, installing Cab interior covers, replacing Side console covers, replacing Floor mats, replacing Operator's seat, removing Operator's seat, installing

0.70 1.25 0.20 1.25 3.00 3.00 1.25 3.00 3.00 2.50 2.50 2.00 5.00 3.00 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Cab filter, replacing Defroster fan, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Air mix door actuator, replacing Stepless motor drive, replacing Heater unit relays, replacing Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Thermostat, replacing HVAC control switch, replacing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

82 821-001 821-002 827-001 85 851-001 851-002 851-003 851-004 851-005 851-006 851-007 852-003 852-004 87 870-003 870-004 872-001 872-022 873-004 873-006 873-008 873-011 873-012 873-013 874-010 874-011 874-012 874-014 874-092 88 884-001

758

Volvo Construction Equipment

12/12/2014

G930 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051 900-052

GENERAL Joystick control, replacing Rear option controller, replacing

1.75 0.20

91 911-001 911-002 911-002 911-013 911-014 911-033

0.50 0.30 0.30 0.60 0.80 0.70

911-036 911-038 911-040

1.25 2.50 0.40

911-040

0.40

912-100 912-101 912-102 912-103 912-104 912-106 912-107 912-108 912-109 912-110 912-111 912-112 912-113 912-114 912-130 912-131 912-132 912-133

0.60 1.00 0.60 0.60 0.30 0.30 0.30 0.40 0.40 0.90 0.60 0.20 0.50 0.40 2.00 2.00 7.00 0.60

912-137 912-138 912-139 912-140 912-229

0.40 0.60 0.30 0.20 0.80

12/12/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Ventilation filter, replacing Ventilation filter, replacing Hydraulic oil cooler, removing Hydraulic oil cooler, installing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, removing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Hydraulic swivel joint, removing Hydraulic swivel joint, installing Hydraulic swivel joint, disassembly Hydraulic swivel joint, assembly Circle Turn Valve Overhaul Procedure Circle turn valve, disassembly Circle turn valve, assembly Circle turn valve, installing Circle Timing Accumulator precharge pressure, checking Accumulator -Charging Hydraulic Cylinder Overhaul Procedure Hydraulic Cylinder - Disassembly Hydraulic Cylinder - Assembly Directional control valve, removing Directional control valve, installing Directional control valve, reconditioning Directional control valve, reconditioning (1 valve section) Priority flow valve, removing Priority flow valve, installing Priority flow valve, disassembly and inspection Priority flow valve, assembly Directional control valve solenoid, replacing

Volvo Construction Equipment

759

G930 Op.no.

time (h)

913-001

0.70

913-023 913-023 913-024 913-024 913-041 913-045

0.40 1.25 0.30 0.30 0.30 0.40

913-046 913-047

0.40 0.40

913-048 915-003 915-006 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127

1.25 0.70 1.75 0.90 0.90 0.90 0.90 0.30 0.10 0.90 0.20 0.90 0.30

Hydraulic pump, checking and adjusting standby pressure and working pressure Pump, removal Pump, removal Pump, installation Pump, installation Test procedure for external load sense relief valve Steering and implement pump controller, removing Steering and implement pump controller, installing Steering and implement pump controller, inspection and cleaning Steering and implement pump, performance test Control lever, adjusting Control lever, overhaul and adjustment Power supply unit, replacing Relay, replacing Counter balance steering valve, replacing Steering valve solenoid, replacing Articulation sensor, replacing Articulation sensor, calibrating J-ECU controller, replacing Rear auxiliary valve solenoid, replacing Steering pressure sensor, replacing Left side controller, replacing

1.50 3.00 0.40 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Ripper, removal Ripper, installation Support arch, removal Support arch, installation

1.25 0.70 1.25 1.25 1.75 1.25 1.00 0.70 0.70 1.25 0.80 0.20

FUNCTION FOR ROAD CONSTRUCTION Mouldboard lower slide tube bearing, replacing Mouldboard upper slide wear plate, replacing Mouldboard cutting edge, replacing Blade tilt cylinder, replacing Blade lift stirrup bearing, replacement Accumulator, replacing Blade slide cylinder, replacing Circle crank arm, removing Circle crank arm, installing Circle, checking Blade lift system lock cylinder, removing Blade lift system lock cylinder, disassembly

92 926-081 926-082 926-088 926-089 98 981-011 981-012 981-013 981-021 981-031 981-033 981-041 981-051 981-052 981-053 981-061 981-062

760

Notes

Volvo Construction Equipment

12/12/2014

G930 Op.no.

time (h)

981-063 981-064 981-071 981-072 981-076 981-077 981-079 981-081 981-082 981-085 981-086

0.20 0.70 2.00 3.50 0.60 1.00 1.00 0.90 1.25 0.90 1.50

12/12/2014

Notes

Blade lift cylinder lock cylinder seal, replacing Blade lift system lock cylinder, installing Circle and Drawbar - Removal and Disassembly Circle and Drawbar - Assembly and Installation Drawbar ball stud, disassembly Drawbar ball stud, assembly Drawbar Ball Stud – Adjusting Blade lift cylinder, removing Blade lift stirrup, removing Blade lift stirrup, installing Blade lift cylinder, installing

Volvo Construction Equipment

761

762

Volvo Construction Equipment

12/12/2014

G930C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-013 173-014 173-019 173-022 173-302

19 191-020

0.40 1.25 1.50 5.00 7.50 6.50 14.00 3.00 2.00 0.20 0.20

GENERAL Service position

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

1.00

200-067

1.50

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed

21 214-037 214-038 23 233-001

0.50 0.40

ENGINE Valve cover, removing Valve cover, installing

0.40

FUEL SYSTEM Fuel system, bleeding

25 254-022

1.50

254-023

1.50

254-130

0.80

INLET SYSTEM; EXHAUST SYSTEM ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed AdBlue®/DEF pump unit, flushing

0.70

COOLING SYSTEM Carbon dioxide in coolant system, checking

26 260-001

12/12/2014

Volvo Construction Equipment

763

G930C Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.25 0.80

36 366-064

1.50

366-066 366-111

0.90 1.50

366-112

0.40

38 387-008

0.30

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine Gateway, MID 165, replacing nonprogrammed ECU Engine gateway, MID 165, replacing preprogrammed ECU INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Display unit, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012

0.30 0.30

FRAME Transmission guard, removing Transmission guard, installing

0.40 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

77 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

85 851-006

CAB INTERIOR/UPHOLSTERY Side console covers, replacing

0.60

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051 900-052

GENERAL Joystick control, replacing Rear option controller, replacing

764

0.60 0.20

Volvo Construction Equipment

12/12/2014

G930C Op.no.

91 912-229 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127 916-128 916-129

12/12/2014

time (h)

0.30 0.70 0.30 0.30 0.30 0.40 0.20 0.60 0.20 0.30 0.30 0.30 0.20

Notes

WORKING HYDRAULICS; SERVO HYDRAULICS Directional control valve solenoid, replacing Power supply unit, replacing Relay, replacing Counter balance steering valve, replacing Steering valve solenoid, replacing Articulation sensor, replacing Articulation sensor, calibrating J-ECU controller, replacing Rear auxiliary valve solenoid, replacing Steering pressure sensor, replacing Left side controller, replacing Front option controller, replacing Joysticks, calibrating

Volvo Construction Equipment

765

766

Volvo Construction Equipment

12/12/2014

G940 Op.no.

time (h)

Notes

GENERAL

TRANSPORT INSTRUCTION.; STORAGE INSTRUCTION; OPERATING INSTRUCTION Removing and assembly of machine from shipping container

050-001

10.00

STANDARD PARTS, SERVICE

17 170-005

0.20

173-002 173-004

0.60 1.75

SERVICE Start of VCADS Pro computer and reading machine data Maintenance service, daily Maintenance service, every 50 hours

173-007 173-010 173-012 173-013 173-013 173-014 173-061 173-075

2.50 4.00 7.00 14.00 10.00 11.00 2.50 1.75

173-080 173-080 173-401 173-465 173-466

1.50 1.50 0.80 0.60 2.50

39300 - 525448 502000 - 503596

39300 - 525448 502200 - 503596

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-009

GENERAL VCADS Pro, MID 128, programming E-ECU VCADS Pro, MID 128, programming E-ECU

0.70 0.80

21 210-070 210-072 210-090

3.00 4.50 0.30

212-070 214-012 214-021

0.40 4.00 0.40

12/12/2014

Volvo Construction Equipment

767

G940 Op.no.

time (h)

218-002 218-007

1.50 1.00

Engine mount front, changing Engine mounting rear, changing

0.20 0.80 0.40 1.00 0.50 0.20 0.90 0.70 1.00 1.25 0.30 0.70

0.80 1.25 0.80 0.40 0.40 0.40 0.60 1.00

2.50 0.50 1.50 1.25 0.50 0.20

263-016 263-016 263-019 263-042 263-052 263-062 263-071 263-072 263-073

0.50 0.90 0.80 1.50 0.40 3.00 0.40 0.30 0.60

768

Notes

Volvo Construction Equipment

12/12/2014

G940 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-007 300-008

1.00 0.80

GENERAL VCADS Pro, MID 142, programming W-ECU VCADS Pro, MID 140, programming I-ECU

0.70 0.40 0.30 0.30

BATTERY Battery charging capacity, checking Batteries, replacing Battery box, removing Battery box, installing

0.40 0.40

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.40 0.30 0.40

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter switch (engine start switch), replacing

0.60

LIGHTING Headlights, adjusting

0.40 0.40 0.60 0.80 0.70 1.75 1.00 0.80 1.25 1.25

1.00 0.60 0.70 0.30 1.25 0.50

387-008

0.30

12/12/2014

Volvo Construction Equipment

769

G940 Op.no.

39 390-902 393-001 393-022 393-023 395-021 395-031

time (h)

3.00 1.50 0.30 0.20 1.50 0.90

Notes

MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, removal Radio, installation Antenna, replacing Speaker, replacing

POWER TRANSMISSION

41 413-018 413-019

0.50 0.20

CLUTCH; TORQUE CONVERTER Inching pedal, replacing Inching pedal, function check

1.25 0.90 1.00 0.80 0.60 4.50 6.50 1.00

1.50 2.50 1.75 3.50 3.00 5.00 1.50 0.80

1.50 0.60 1.25 0.60 0.80 1.25 1.25

PROPELLER SHAFT Support or intermediate bearing, replacing Drive shaft, removing Drive shaft, removing Drive shaft, installing Drive shaft, installing Universal joint, replacing Drive shaft, repair

42 421-002 421-025 421-026 421-027 421-047 421-070 421-072 426-001 44 442-011 442-012 442-041 442-042 442-043 442-044 442-047 442-054 45 451-002 451-031 451-031 451-032 451-032 451-033 451-034

770

Volvo Construction Equipment

12/12/2014

G940 Op.no.

46 463-002 463-003 463-053 463-056 463-058 463-058 463-059 463-059 463-060 463-061 463-062 463-063 463-064 463-065

time (h)

5.00 7.00 0.80 2.00 1.50 1.50 1.75 2.50 1.75 1.75 3.50 6.00 2.00 3.00

Notes

BRAKE

51 510-005 510-006 510-006 517-071 517-072 517-074 517-076 517-078

52 520-001 520-001 520-007 520-007 520-037 520-037 520-037 520-037 520-112 520-112 521-009 521-009 521-011

12/12/2014

0.20 0.20 0.20 1.00 0.80 0.50 0.70 1.25 0.70 0.70 0.40 0.40 0.70 0.70 0.90 0.90 0.40 0.40 1.50 1.50 0.50

Volvo Construction Equipment

39300 - 525448 502200 - 503596

525449 - 525999 503597 - 503999 39300 - 525448 502200 - 503596 525449 - 525999 503597 - 503999 39300 - 525448 502200 - 503596 525449 - 525999 503597 - 503999 39300 - 525448 502200 - 503596 39300 - 525448

771

G940 Op.no.

time (h)

521-011

0.50

521-012 521-012 521-013 521-013 521-014 521-014 521-015 521-015 525-005 525-005 525-006 525-006 525-017 525-017 527-001

0.20 0.20 0.20 0.20 0.50 0.50 0.50 0.50 0.70 0.70 1.50 1.50 0.20 0.20 0.10

527-001

0.10

527-012 527-012 527-013 527-013

0.40 0.40 0.80 0.80

0.10 1.25 1.50 0.20 1.75

PARKING BRAKE Parking brake, manually releasing Parking brake assembly, removing Parking Brake - Installation Parking brake, function checking Parking brake assembly, installing

55 550-015 550-018 550-022 550-023 550-056

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.70 0.30 0.50 2.00 0.90 1.50

STEERING AXLE Wheel Hub - Removal Drag link, removing Tie bar, removing Knuckle, removing Front axle frame, removing Front axle frame, installing

62 622-052 622-054 622-058 622-059 622-060 622-061

772

Volvo Construction Equipment

502200 - 503596 39300 - 525448 502200 - 503596 39300 - 525448 502200 - 503596 39300 - 525448 502200 - 503596 39300 - 525448 502200 - 503596 525449 - 525999 503597 - 503999 525449 - 525999 503597 - 503999 525449 - 525999 503597 - 503999 525449 - 525999 503597 - 503999 525449 - 525999 503597 - 503999 525449 - 525999 503597 - 503999

12/12/2014

G940 Op.no.

time (h)

622-062 622-063 622-067 622-069 622-071 622-081 622-087

2.00 0.40 0.90 1.25 0.70 9.50 4.00

64 641-022 641-024 641-025 645-008 645-028

0.60 0.70 0.90 0.50 0.70

645-031 645-035 647-089 647-099 648-001 648-002

0.80 0.60 0.40 0.10 0.50 0.40

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012 715-031 715-032

0.20 0.20 0.50 0.50

FRAME Transmission guard, removing Transmission guard, installing Neck and nose cover, removing Neck and nose cover, installing

6.00 7.00 0.60 0.60 0.90 0.70 0.80

0.80

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

74 741-001 741-002 742-054 742-055 742-056 742-081 742-082 77 771-001

12/12/2014

Volvo Construction Equipment

773

G940 Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.00 1.25 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Cab ladder, replacing

0.60 0.70 0.50 0.60 2.00 0.90 0.90 0.40 0.60

0.70 1.25 0.20 1.25 3.00 3.00 1.25 3.00 3.00 2.50 2.50 2.00 5.00 3.00 0.60

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

774

Volvo Construction Equipment

12/12/2014

G940 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051 900-052

GENERAL Joystick control, replacing Rear option controller, replacing

1.75 0.20

91 911-001 911-002 911-002 911-013 911-014 911-033

0.50 0.30 0.30 0.60 0.80 0.70

911-036 911-038 911-040

1.25 2.50 0.40

911-040

0.40

912-100 912-101 912-102 912-103 912-104 912-106 912-107 912-108 912-109 912-110 912-111 912-112 912-113 912-114 912-130 912-131 912-132 912-133

0.60 1.00 0.60 0.60 0.30 0.30 0.30 0.40 0.40 0.90 0.60 0.20 0.50 0.40 2.00 2.00 7.00 0.60

912-137 912-138 912-139 912-140 912-229

0.40 0.60 0.30 0.20 0.80

12/12/2014

Volvo Construction Equipment

775

G940 Op.no.

time (h)

913-001

0.70

913-023 913-023 913-024 913-024 913-041 913-045

0.40 1.25 0.30 0.30 0.30 0.40

913-046 913-047

0.40 0.40

913-048 915-003 915-006 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127

1.25 0.70 1.75 0.90 0.90 0.90 0.90 0.30 0.10 0.90 0.20 0.90 0.30

1.50 3.00 0.40 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Ripper, removal Ripper, installation Support arch, removal Support arch, installation

1.25 0.70 1.25 1.75 1.25 1.00 0.70 0.70 1.25 0.80 0.20 0.20

FUNCTION FOR ROAD CONSTRUCTION Mouldboard lower slide tube bearing, replacing Mouldboard upper slide wear plate, replacing Mouldboard cutting edge, replacing Blade lift stirrup bearing, replacement Accumulator, replacing Blade slide cylinder, replacing Circle crank arm, removing Circle crank arm, installing Circle, checking Blade lift system lock cylinder, removing Blade lift system lock cylinder, disassembly Blade lift cylinder lock cylinder seal, replacing

92 926-081 926-082 926-088 926-089 98 981-011 981-012 981-013 981-031 981-033 981-041 981-051 981-052 981-053 981-061 981-062 981-063

776

Notes

Volvo Construction Equipment

12/12/2014

G940 Op.no.

time (h)

981-064 981-071 981-072 981-076 981-077 981-079 981-081 981-082 981-085 981-086

0.70 2.00 3.50 0.60 1.00 1.00 0.90 1.25 0.90 1.50

12/12/2014

Notes

Blade lift system lock cylinder, installing Circle and Drawbar - Removal and Disassembly Circle and Drawbar - Assembly and Installation Drawbar ball stud, disassembly Drawbar ball stud, assembly Drawbar Ball Stud – Adjusting Blade lift cylinder, removing Blade lift stirrup, removing Blade lift stirrup, installing Blade lift cylinder, installing

Volvo Construction Equipment

777

778

Volvo Construction Equipment

12/12/2014

G940C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-013 173-014 173-019 173-022 173-302

19 191-020

0.40 1.25 1.50 5.00 7.50 6.50 14.00 3.00 2.00 0.20 0.20

GENERAL Service position

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

1.00

200-067

1.50

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed

21 214-037 214-038 23 233-001

0.50 0.40

ENGINE Valve cover, removing Valve cover, installing

0.40

FUEL SYSTEM Fuel system, bleeding

25 254-022

1.50

254-023

1.50

254-130

0.80

INLET SYSTEM; EXHAUST SYSTEM ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed AdBlue®/DEF pump unit, flushing

0.70

COOLING SYSTEM Carbon dioxide in coolant system, checking

26 260-001

12/12/2014

Volvo Construction Equipment

779

G940C Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.25 0.80

36 366-064

1.50

366-066 366-111

0.90 1.50

366-112

0.40

38 387-008

0.30

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012

0.30 0.30

FRAME Transmission guard, removing Transmission guard, installing

0.40 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

77 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

85 851-006

CAB INTERIOR/UPHOLSTERY Side console covers, replacing

0.60

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051 900-052

GENERAL Joystick control, replacing Rear option controller, replacing

780

0.60 0.20

Volvo Construction Equipment

12/12/2014

G940C Op.no.

91 912-229 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127 916-128 916-129

12/12/2014

time (h)

0.30 0.70 0.30 0.30 0.30 0.40 0.20 0.60 0.20 0.30 0.30 0.30 0.20

Notes

Volvo Construction Equipment

781

782

Volvo Construction Equipment

12/12/2014

G946 Op.no.

time (h)

Notes

GENERAL

TRANSPORT INSTRUCTION.; STORAGE INSTRUCTION; OPERATING INSTRUCTION Removing and assembly of machine from shipping container

050-001

10.00

STANDARD PARTS, SERVICE

17 170-005

0.20

173-002 173-004

0.60 1.75

SERVICE Start of VCADS Pro computer and reading machine data Maintenance service, daily Maintenance service, every 50 hours

173-007 173-010 173-012 173-013 173-013 173-014 173-061 173-075

2.50 4.00 7.00 14.00 10.00 11.00 2.50 1.75

173-080 173-080 173-095 173-401 173-465 173-466

1.50 1.50 1.00 0.80 0.60 2.50

Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Transmission, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank Master cylinder, changing oil Master cylinder, changing oil AWD hydraulic filter, replacing Engine oil and filter, changing Rear axle oil, changing Tandem oil, changing

39300 - 527999 504000 - 504114

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-009

GENERAL VCADS Pro, MID 128, programming E-ECU VCADS Pro, MID 128, programming E-ECU

0.70 0.80

21 210-070 210-072 210-090

3.00 4.50 0.30

212-070 214-012

0.40 4.00

12/12/2014

ENGINE Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Crankcase ventilation, changing Valves, adjusting

Volvo Construction Equipment

783

G946 Op.no.

time (h)

214-021 218-002 218-007

0.40 1.50 1.00

Valve cover, fitting new gasket each Engine mount front, changing Engine mounting rear, changing

0.20 0.80 0.40 1.00 0.50 0.20 0.90 0.70 1.00 1.25 0.30 0.70

0.80 1.25 0.80 0.40 0.40 0.40 0.60 1.00

2.50 0.50 1.50 1.25 0.50 0.20

263-016 263-016 263-019 263-042 263-052 263-062 263-071 263-072 263-073

0.50 0.90 0.80 1.50 0.40 3.00 0.40 0.30 0.60

784

Notes

Volvo Construction Equipment

12/12/2014

G946 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-007 300-008

1.00 0.80

GENERAL VCADS Pro, MID 142, programming W-ECU VCADS Pro, MID 140, programming I-ECU

0.70 0.40 0.30 0.30

BATTERY Battery charging capacity, checking Batteries, replacing Battery box, removing Battery box, installing

0.40 0.40

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.40 0.30 0.40

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter switch (engine start switch), replacing

0.60

LIGHTING Headlights, adjusting

0.40 0.40 0.60 0.80 0.70 1.75 1.00 0.80 1.25 1.25

1.00 0.60 0.70 0.30 1.25 0.50

387-008

0.30

12/12/2014

Volvo Construction Equipment

785

G946 Op.no.

39 390-902 393-001 393-022 393-023 395-021 395-031

time (h)

3.00 1.50 0.30 0.20 1.50 0.90

Notes

MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, removal Radio, installation Antenna, replacing Speaker, replacing

POWER TRANSMISSION

41 413-018 413-019

0.50 0.20

CLUTCH; TORQUE CONVERTER Inching pedal, replacing Inching pedal, function check

1.25 0.90 1.00 0.80 0.60 4.50 6.50 1.00

42 421-002 421-025 421-026 421-027 421-047 421-070 421-072 426-001 44 441-042 441-043 441-051 441-052 441-053 441-058 441-059 442-011 442-012 442-041 442-042 442-043 442-044 442-047 442-050 442-054 442-055

786

4.50 2.50 2.00 0.70 1.75 0.40 0.80 1.50 2.50 1.75 3.50 3.00 5.00 1.50 3.00 0.80 1.75

HYDROSTATIC DRIVE Wheel motor seal, disassembly Wheel motor seal, assembly All wheel drive motor, replacing Freewheeling solenoid cartridge, replacing Freewheeling valve, replacing AWD speed sensor, replacing AWD bypass switch, replacing Transmission pump, removing Transmission pump, installing Pump drive, removing Pump drive, installing Pump Drive, reconditioning Spring coupling, changing Charge pump, replacing All Wheel Drive pumps, replacing Control neutral adjustment for EDC controls EDC control module, housing removal and installation

Volvo Construction Equipment

12/12/2014

G946 Op.no.

time (h)

442-055

1.75

45 451-002 451-031 451-032 451-033 451-034 46 463-002 463-003 463-053 463-056 463-058 463-058 463-059 463-059 463-060 463-061 463-062 463-063 463-064 463-065

Notes

EDC control module, housing removal and installation

1.50 0.60 0.60 1.25 1.25

PROPELLER SHAFT Support or intermediate bearing, replacing Drive shaft, removing Drive shaft, installing Universal joint, replacing Drive shaft, repair

5.00 7.00 0.80 2.00 1.50 1.50 1.75 2.50 1.75 1.75 3.50 6.00 2.00 3.00

BRAKE

51 510-005 510-006 510-006 517-071 517-072 517-074 517-076 517-078

0.20 0.20 0.20 1.00 0.80 0.50 0.70 1.25

0.70 0.70 0.40 0.40 0.70

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, hydraulic Brake pedal switch, replacing Brake pedal switch, replacing Brake system, bleeding

52 520-001 520-001 520-007 520-007 520-037

12/12/2014

Volvo Construction Equipment

504000 - 504114 39300 - 527999

528000 - 528999 504115 - 504999 39300 - 527999 504000 - 504114 528000 - 528999

787

G946 Op.no.

time (h)

520-037 520-037 520-037 520-112 520-112 521-009 521-009 521-011

0.70 0.90 0.90 0.40 0.40 1.50 1.50 0.50

521-011

0.50

521-012 521-012 521-013 521-013 521-014 521-014 521-015 521-015 525-005 525-005 525-006 525-006 525-017 525-017 527-001

0.20 0.20 0.20 0.20 0.50 0.50 0.50 0.50 0.70 0.70 1.50 1.50 0.20 0.20 0.10

527-001

0.10

527-012 527-012 527-013 527-013

0.40 0.40 0.80 0.80

Brake system, bleeding Brake system, bleeding Brake system, bleeding Brake pedal stop, adjusting Brake pedal stop, adjusting Brake master cylinder, installing Brake master cylinder, installing Brake Master Cylinder and Power Booster Removal Brake Master Cylinder and Power Booster Removal Power booster, disassembling Power booster, disassembling Power booster, assembling Power booster, assembling Brake master cylinder, disassembling Brake master cylinder, disassembling Brake master cylinder, assembling Brake master cylinder, assembling Foot brake valve, removal Foot brake valve, removal Foot brake valve, installation Foot brake valve, installation Brake pedal angle, adjusting Brake pedal angle, adjusting Accumulator removed, checking charging pressure Accumulator removed, checking charging pressure Accumulator, removal Accumulator, removal Accumulator, installation Accumulator, installation

0.10 1.25 1.50 0.20 1.75

PARKING BRAKE Parking brake, manually releasing Parking brake assembly, removing Parking Brake - Installation Parking brake, function checking Parking brake assembly, installing

55 550-015 550-018 550-022 550-023 550-056

788

Notes

Volvo Construction Equipment

504115 - 504999 39300 - 527999 504000 - 504114 528000 - 528999 504115 - 504999 39300 - 527999 504000 - 504114 39300 - 527999 504000 - 504114 39300 - 527999 504000 - 504114 39300 - 527999 504000 - 504114 39300 - 527999 504000 - 504114 39300 - 527999 504000 - 504114 528000 - 528999 504115 - 504999 504115 - 504999 528000 - 528999 504115 - 504999 528000 - 528999 504115 - 504999 528000 - 528999 504115 - 504999 528000 - 528999 504115 - 504999 528000 - 528999

12/12/2014

G946 Op.no.

time (h)

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.30 0.50 2.00 0.90 1.50 2.00 0.40 0.90 0.70 9.50

STEERING AXLE Drag link, removing Tie bar, removing Knuckle, removing Front axle frame, removing Front axle frame, installing Knuckle, installing Tie bar, installing Drag link, installing Toe - in, adjustment Front axle, overhaul

62 622-054 622-058 622-059 622-060 622-061 622-062 622-063 622-067 622-071 622-081 64 641-022 641-024 641-025 645-008 645-028

0.60 0.70 0.90 0.50 0.70

645-031 645-035 647-089 647-099 648-001 648-002

0.80 0.60 0.40 0.10 0.50 0.40

STEERING Steering column, disassembling Steering column, assembling Pedestal gas shock, replacing Shock valve, testing Steering system, checking and adjusting working pressure Steering control unit, removing Steering control unit, installing Secondary steering relief valve, adjusting Secondary steering function, checking Wheel lean cylinder, removing Wheel lean cylinder, installing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012 715-031 715-032

0.20 0.20 0.50 0.50

FRAME Transmission guard, removing Transmission guard, installing Neck and nose cover, removing Neck and nose cover, installing

6.00 7.00 0.60

FRAME LINK Frame joint, separating machine Frame joint, assembly of separated machine Articulation Indicator - Setup and Adjustment

74 741-001 741-002 742-054

12/12/2014

Volvo Construction Equipment

789

G946 Op.no.

time (h)

742-055 742-056 742-081 742-082

0.60 0.90 0.70 0.80

Articulation indicator cable, removing Articulation indicator cable, installing Articulation cylinder, removing Articulation cylinder, installing

0.80

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.00 1.25 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Cab ladder, replacing

0.60 0.70 0.50 0.60 2.00 0.90 0.90 0.40 0.60

0.70 1.25 0.20 1.25 3.00 3.00 1.25 3.00 3.00 2.50 2.50 2.00 5.00

790

Volvo Construction Equipment

12/12/2014

G946 Op.no.

time (h)

874-014 874-092

3.00 0.60

Thermostat, replacing HVAC control switch, replacing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

88 884-001

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051 900-052

GENERAL Joystick control, replacing Rear option controller, replacing

1.75 0.20

91 911-001 911-002 911-002 911-013 911-014 911-033

0.50 0.30 0.30 0.60 0.80 0.70

911-036 911-038 911-040

1.25 2.50 0.40

911-040

0.40

912-100 912-101 912-102 912-103 912-104 912-106 912-107 912-108 912-109 912-110 912-111 912-112 912-113 912-114 912-130 912-131 912-132

0.60 1.00 0.60 0.60 0.30 0.30 0.30 0.40 0.40 0.90 0.60 0.20 0.50 0.40 2.00 2.00 7.00

12/12/2014

Volvo Construction Equipment

791

G946 Op.no.

time (h)

912-133

0.60

912-137 912-138 912-139 912-140 912-229 913-001

0.40 0.60 0.30 0.20 0.80 0.70

913-023 913-024 913-041 913-045

0.40 0.30 0.30 0.40

913-046 913-047

0.40 0.40

913-048 915-003 915-006 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127

1.25 0.70 1.75 0.90 0.90 0.90 0.90 0.30 0.10 0.90 0.20 0.90 0.30

Directional control valve, reconditioning (1 valve section) Priority flow valve, removing Priority flow valve, installing Priority flow valve, disassembly and inspection Priority flow valve, assembly Directional control valve solenoid, replacing Hydraulic pump, checking and adjusting standby pressure and working pressure Pump, removal Pump, installation Test procedure for external load sense relief valve Steering and implement pump controller, removing Steering and implement pump controller, installing Steering and implement pump controller, inspection and cleaning Steering and implement pump, performance test Control lever, adjusting Control lever, overhaul and adjustment Power supply unit, replacing Relay, replacing Counter balance steering valve, replacing Steering valve solenoid, replacing Articulation sensor, replacing Articulation sensor, calibrating J-ECU controller, replacing Rear auxiliary valve solenoid, replacing Steering pressure sensor, replacing Left side controller, replacing

1.50 3.00 0.40 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Ripper, removal Ripper, installation Support arch, removal Support arch, installation

1.25 0.70 1.25 1.75 1.25 1.00 0.70

92 926-081 926-082 926-088 926-089 98 981-011 981-012 981-013 981-031 981-033 981-041 981-051

792

Notes

Volvo Construction Equipment

12/12/2014

G946 Op.no.

time (h)

981-052 981-053 981-061 981-062 981-063 981-064 981-071 981-072 981-076 981-077 981-079 981-081 981-082 981-085 981-086

0.70 1.25 0.80 0.20 0.20 0.70 2.00 3.50 0.60 1.00 1.00 0.90 1.25 0.90 1.50

12/12/2014

Notes

Circle crank arm, installing Circle, checking Blade lift system lock cylinder, removing Blade lift system lock cylinder, disassembly Blade lift cylinder lock cylinder seal, replacing Blade lift system lock cylinder, installing Circle and Drawbar - Removal and Disassembly Circle and Drawbar - Assembly and Installation Drawbar ball stud, disassembly Drawbar ball stud, assembly Drawbar Ball Stud – Adjusting Blade lift cylinder, removing Blade lift stirrup, removing Blade lift stirrup, installing Blade lift cylinder, installing

Volvo Construction Equipment

793

794

Volvo Construction Equipment

12/12/2014

G946C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-013 173-014 173-019 173-022 173-302

19 191-020

0.40 1.25 1.50 5.00 8.00 6.50 12.00 3.00 2.00 0.20 0.20

GENERAL Service position

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

1.00

200-067

1.50

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed

21 214-037 214-038 23 233-001

0.50 0.40

ENGINE Valve cover, removing Valve cover, installing

0.40

FUEL SYSTEM Fuel system, bleeding

25 254-022

1.50

254-023

1.50

254-130

0.80

INLET SYSTEM; EXHAUST SYSTEM ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed AdBlue®/DEF pump unit, flushing

0.70

COOLING SYSTEM Carbon dioxide in coolant system, checking

26 260-001

12/12/2014

Volvo Construction Equipment

795

G946C Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.25 0.80

36 366-064

1.50

366-066 366-111

0.90 1.50

366-112

0.40

38 387-008

0.30

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012

0.30 0.30

FRAME Transmission guard, removing Transmission guard, installing

0.40 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

77 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

85 851-006

CAB INTERIOR/UPHOLSTERY Side console covers, replacing

0.60

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051 900-052

GENERAL Joystick control, replacing Rear option controller, replacing

796

0.60 0.20

Volvo Construction Equipment

12/12/2014

G946C Op.no.

91 912-229 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127 916-128 916-129

12/12/2014

time (h)

0.30 0.70 0.30 0.30 0.30 0.40 0.20 0.60 0.20 0.30 0.30 0.30 0.20

Notes

Volvo Construction Equipment

797

798

Volvo Construction Equipment

12/12/2014

G960 Op.no.

time (h)

Notes

GENERAL

TRANSPORT INSTRUCTION.; STORAGE INSTRUCTION; OPERATING INSTRUCTION Removing and assembly of machine from shipping container

050-001

10.00

STANDARD PARTS, SERVICE

17 170-005

0.20

173-002 173-004

0.60 1.75

SERVICE Start of VCADS Pro computer and reading machine data Maintenance service, daily Maintenance service, every 50 hours

173-007 173-010 173-012 173-013 173-013 173-014 173-061 173-075

2.50 4.00 7.00 14.00 10.00 11.00 2.50 1.75

173-080 173-080 173-401 173-465 173-466

1.50 1.50 0.80 0.60 2.50

39300 - 528999 505000 - 505154

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-009

GENERAL VCADS Pro, MID 128, programming E-ECU VCADS Pro, MID 128, programming E-ECU

0.70 0.80

21 210-070 210-072 210-090

3.00 4.50 0.30

212-070 214-012 214-021

0.40 4.00 0.40

12/12/2014

Volvo Construction Equipment

799

G960 Op.no.

time (h)

218-002 218-007

1.50 1.00

Engine mount front, changing Engine mounting rear, changing

0.20 0.80 0.40 1.00 0.50 0.20 0.90 0.70 1.00 1.25 0.30 0.70

0.80 1.25 0.80 0.40 0.40 0.40 0.60 1.00

2.50 0.50 1.50 1.25 0.50 0.20

263-016 263-016 263-019 263-042 263-052 263-062 263-071 263-072 263-073

0.50 0.90 0.80 1.50 0.40 3.00 0.40 0.30 0.60

800

Notes

Volvo Construction Equipment

12/12/2014

G960 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-007 300-008

1.00 0.80

GENERAL VCADS Pro, MID 142, programming W-ECU VCADS Pro, MID 140, programming I-ECU

0.70 0.40 0.30 0.30

BATTERY Battery charging capacity, checking Batteries, replacing Battery box, removing Battery box, installing

0.40 0.40

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.40 0.30 0.40

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter switch (engine start switch), replacing

0.60

LIGHTING Headlights, adjusting

0.40 0.40 0.60 0.80 0.70 1.75 1.00 0.80 1.25 1.25

1.00 0.60 0.70 0.30 1.25 0.50

387-008

0.30

12/12/2014

Volvo Construction Equipment

801

G960 Op.no.

39 390-902 393-001 393-022 393-023 395-021 395-031

time (h)

3.00 1.50 0.30 0.20 1.50 0.90

Notes

MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, removal Radio, installation Antenna, replacing Speaker, replacing

POWER TRANSMISSION

41 413-018 413-019

0.50 0.20

CLUTCH; TORQUE CONVERTER Inching pedal, replacing Inching pedal, function check

1.25 0.90 1.00 0.80 0.60 4.50 6.50 1.00

1.50 2.50 1.75 3.50 3.00 5.00 1.50 0.80

1.50 0.60 1.25 0.60 0.80 1.25 1.25

PROPELLER SHAFT Support or intermediate bearing, replacing Drive shaft, removing Drive shaft, removing Drive shaft, installing Drive shaft, installing Universal joint, replacing Drive shaft, repair

42 421-002 421-025 421-026 421-027 421-047 421-070 421-072 426-001 44 442-011 442-012 442-041 442-042 442-043 442-044 442-047 442-054 45 451-002 451-031 451-031 451-032 451-032 451-033 451-034

802

Volvo Construction Equipment

12/12/2014

G960 Op.no.

46 463-002 463-003 463-053 463-056 463-058 463-058 463-059 463-059 463-060 463-061 463-062 463-063 463-064 463-065

time (h)

5.00 7.00 0.80 2.00 1.50 1.50 1.75 2.50 1.75 1.75 3.50 6.00 2.00 3.00

Notes

BRAKE

51 510-005 510-006 510-006 517-071 517-072 517-074 517-076 517-078

52 520-001 520-001 520-007 520-007 520-037 520-037 520-037 520-037 520-112 520-112 521-009 521-009 521-011

12/12/2014

0.20 0.20 0.20 1.00 0.80 0.50 0.70 1.25 0.70 0.70 0.40 0.40 0.70 0.70 0.90 0.90 0.40 0.40 1.50 1.50 0.50

Volvo Construction Equipment

505000 - 505154 39300 - 528999

529000 - 529999 505155 - 505999 39300 - 528999 505000 - 505154 529000 - 529999 505155 - 505999 39300 - 528999 505000 - 505154 529000 - 529999 505155 - 505999 39300 - 528999 505000 - 505154 39300 - 528999

803

G960 Op.no.

time (h)

521-011

0.50

521-012 521-012 521-013 521-013 521-014 521-014 521-015 521-015 525-005 525-005 525-006 525-006 525-017 525-017 527-001

0.20 0.20 0.20 0.20 0.50 0.50 0.50 0.50 0.70 0.70 1.50 1.50 0.20 0.20 0.10

527-001

0.10

527-012 527-012 527-013 527-013

0.40 0.40 0.80 0.80

0.10 1.25 1.50 0.20 1.75

PARKING BRAKE Parking brake, manually releasing Parking brake assembly, removing Parking Brake - Installation Parking brake, function checking Parking brake assembly, installing

55 550-015 550-018 550-022 550-023 550-056

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.70 0.30 0.50 2.00 0.90 1.50

STEERING AXLE Wheel Hub - Removal Drag link, removing Tie bar, removing Knuckle, removing Front axle frame, removing Front axle frame, installing

62 622-052 622-054 622-058 622-059 622-060 622-061

804

Volvo Construction Equipment

505000 - 505154 39300 - 528999 505000 - 505154 39300 - 528999 505000 - 505154 39300 - 528999 505000 - 505154 39300 - 528999 505000 - 505154 529000 - 529999 505155 - 505999 505155 - 505999 529000 - 529999 505155 - 505999 529000 - 529999 505155 - 505999 529000 - 529999 505155 - 505999 529000 - 529999 505155 - 505999 529000 - 529999

12/12/2014

G960 Op.no.

time (h)

622-062 622-063 622-067 622-069 622-071 622-081 622-087

2.00 0.40 0.90 1.25 0.70 9.50 4.00

64 641-022 641-024 641-025 645-008 645-028

0.60 0.70 0.90 0.50 0.70

645-031 645-035 647-089 647-099 648-001 648-002

0.80 0.60 0.40 0.10 0.50 0.40

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012 715-031 715-032

0.20 0.20 0.50 0.50

FRAME Transmission guard, removing Transmission guard, installing Neck and nose cover, removing Neck and nose cover, installing

6.00 7.00 0.60 0.60 0.90 0.70 0.80

0.80

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

74 741-001 741-002 742-054 742-055 742-056 742-081 742-082 77 771-001

12/12/2014

Volvo Construction Equipment

805

G960 Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.00 1.25 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Cab ladder, replacing

0.60 0.70 0.50 0.60 2.00 0.90 0.90 0.40 0.60

0.70 1.25 0.20 1.25 3.00 3.00 1.25 3.00 3.00 2.50 2.50 2.00 5.00 3.00 0.60

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

806

Volvo Construction Equipment

12/12/2014

G960 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051 900-052

GENERAL Joystick control, replacing Rear option controller, replacing

1.75 0.20

91 911-001 911-002 911-002 911-013 911-014 911-033

0.50 0.30 0.30 0.60 0.80 0.70

911-036 911-038 911-040

1.25 2.50 0.40

911-040

0.40

912-100 912-101 912-102 912-103 912-104 912-106 912-107 912-108 912-109 912-110 912-111 912-112 912-113 912-114 912-130 912-131 912-132 912-133

0.60 1.00 0.60 0.60 0.30 0.30 0.30 0.40 0.40 0.90 0.60 0.20 0.50 0.40 2.00 2.00 7.00 0.60

912-137 912-138 912-139 912-140 912-229

0.40 0.60 0.30 0.20 0.80

12/12/2014

Volvo Construction Equipment

807

G960 Op.no.

time (h)

913-001

0.70

913-023 913-023 913-024 913-024 913-041 913-045

0.40 1.25 0.30 0.30 0.30 0.40

913-046 913-047

0.40 0.40

913-048 915-003 915-006 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127

1.25 0.70 1.75 0.90 0.90 0.90 0.90 0.30 0.10 0.90 0.20 0.90 0.30

1.50 3.00 0.40 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Ripper, removal Ripper, installation Support arch, removal Support arch, installation

1.25 0.70 1.25 1.75 1.25 1.00 0.70 0.70 1.25 0.80 0.20 0.20

92 926-081 926-082 926-088 926-089 98 981-011 981-012 981-013 981-031 981-033 981-041 981-051 981-052 981-053 981-061 981-062 981-063

808

Notes

Volvo Construction Equipment

12/12/2014

G960 Op.no.

time (h)

981-064 981-071 981-072 981-076 981-077 981-079 981-081 981-082 981-085 981-086

0.70 2.00 3.50 0.60 1.00 1.00 0.90 1.25 0.90 1.50

12/12/2014

Notes

Volvo Construction Equipment

809

810

Volvo Construction Equipment

12/12/2014

G960C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-013 173-014 173-019 173-022 173-302

19 191-020

0.40 1.25 1.50 5.00 7.50 6.50 14.00 3.00 2.00 0.20 0.20

GENERAL Service position

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

1.00

200-067

1.50

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed

21 214-037 214-038 23 233-001

0.50 0.40

ENGINE Valve cover, removing Valve cover, installing

0.40

FUEL SYSTEM Fuel system, bleeding

25 254-022

1.50

254-023

1.50

254-130

0.80

INLET SYSTEM; EXHAUST SYSTEM ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed AdBlue®/DEF pump unit, flushing

0.70

COOLING SYSTEM Carbon dioxide in coolant system, checking

26 260-001

12/12/2014

Volvo Construction Equipment

811

G960C Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.25 0.80

36 366-064

1.50

366-066 366-111

0.90 1.50

366-112

0.40

38 387-008

0.30

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012

0.30 0.30

FRAME Transmission guard, removing Transmission guard, installing

0.40 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

77 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

85 851-006

CAB INTERIOR/UPHOLSTERY Side console covers, replacing

0.60

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051 900-052

GENERAL Joystick control, replacing Rear option controller, replacing

812

0.60 0.20

Volvo Construction Equipment

12/12/2014

G960C Op.no.

91 912-229 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127 916-128 916-129

12/12/2014

time (h)

0.30 0.70 0.30 0.30 0.30 0.40 0.20 0.60 0.20 0.30 0.30 0.30 0.20

Notes

Volvo Construction Equipment

813

814

Volvo Construction Equipment

12/12/2014

G970 Op.no.

time (h)

Notes

GENERAL

TRANSPORT INSTRUCTION.; STORAGE INSTRUCTION; OPERATING INSTRUCTION Removing and assembly of machine from shipping container

050-001

10.00

STANDARD PARTS, SERVICE

17 170-005

0.20

173-002 173-004

0.60 1.75

SERVICE Start of VCADS Pro computer and reading machine data Maintenance service, daily Maintenance service, every 50 hours

173-007 173-010 173-012 173-013 173-013 173-014 173-061 173-075

2.50 4.00 7.00 14.00 10.00 11.00 2.50 1.75

173-080 173-080 173-401 173-465 173-466

1.50 1.50 0.90 0.60 2.50

39300 - 530030 506000 - 506052

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-009

GENERAL VCADS Pro, MID 128, programming E-ECU VCADS Pro, MID 128, programming E-ECU

0.70 0.80

21 210-070 210-072 210-090

5.50 6.50 0.30

212-070 214-012 216-014

0.40 5.00 1.25

12/12/2014

ENGINE Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Crankcase ventilation, changing Valves, adjusting Crankshaft, replacing front oil seal

Volvo Construction Equipment

815

G970 Op.no.

216-018 218-002 218-007 23 233-001 233-014 234-011 234-012 235-002 25 252-017 252-020 255-070 255-072 256-010 256-011 258-002 26 260-002 261-004 261-008 261-012 261-014 261-018 262-002 262-007 262-098 263-016 263-016 263-019 263-042 263-052 263-062 263-071 263-072 263-073

816

time (h)

13.00 1.50 2.00

Notes

Crankshaft, replacing rear oil seal Engine mount front, changing Engine mounting rear, changing

0.20 0.40 1.00 0.50 0.20

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel tank, removing Fuel tank, installing Fuel line, water separator, check and drain

0.80 0.80 0.90 0.80 0.40 0.60 1.00

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, replacing Turbocharger, removing Turbocharger, installing Air cleaner, removing Air cleaner, installing Intercooler, replacing

2.50 0.50 1.50 0.70 0.80 1.75 1.50 0.60 1.50 0.50 0.90 0.80 1.50 0.40 3.00 0.40 0.30 0.60

COOLING SYSTEM Cooling system, flushing Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Coolant pump belt, replacing Thermostat, replacing Maximum fan speed, checking Maximum fan speed, checking Low fan speed, checking Fan shroud, replacing Fan pump flow, checking Cooling fan motor, replacing Fan control valve, removing Fan control valve, seal replacement Fan control valve, installing

Volvo Construction Equipment

12/12/2014

G970 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-007 300-008

1.00 0.80

GENERAL VCADS Pro, MID 142, programming W-ECU VCADS Pro, MID 140, programming I-ECU

0.70 0.40 0.30 0.30

BATTERY Battery charging capacity, checking Batteries, replacing Battery box, removing Battery box, installing

0.40 0.50 0.80

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing Alternator, changing belt

0.40 0.50 0.40

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter switch (engine start switch), replacing

0.60

LIGHTING Headlights, adjusting

0.40 0.40 0.60 0.80 0.70 1.75 1.00 0.80 1.25 1.25

31 311-001 311-002 313-001 313-002 32 321-003 321-004 321-007 33 331-016 331-017 334-011 35 352-002 36 361-018 362-003 363-001 363-002 363-005 363-006 363-007 366-007 367-052 367-056 38 386-004 386-005 386-009 386-011 386-032 386-061

12/12/2014

1.00 0.60 0.70 0.30 1.25 0.50

Volvo Construction Equipment

817

G970 Op.no.

time (h)

387-008

0.30

Display unit, replacing

3.00 1.50 0.30 0.20 1.50 0.90

MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, removal Radio, installation Antenna, replacing Speaker, replacing

39 390-902 393-001 393-022 393-023 395-021 395-031

Notes

POWER TRANSMISSION

41 413-018 413-019

0.50 0.20

CLUTCH; TORQUE CONVERTER Inching pedal, replacing Inching pedal, function check

1.25 0.90 1.00 0.80 0.60 4.50 6.50 1.00

1.50 2.50 1.75 3.50 3.00 5.00 1.50 0.80

1.50 0.60 1.25 0.60 0.80 1.25 1.25

PROPELLER SHAFT Support or intermediate bearing, replacing Drive shaft, removing Drive shaft, removing Drive shaft, installing Drive shaft, installing Universal joint, replacing Drive shaft, repair

42 421-002 421-025 421-026 421-027 421-047 421-070 421-072 426-001 44 442-011 442-012 442-041 442-042 442-043 442-044 442-047 442-054 45 451-002 451-031 451-031 451-032 451-032 451-033 451-034

818

Volvo Construction Equipment

12/12/2014

G970 Op.no.

46 463-002 463-003 463-053 463-056 463-058 463-058 463-059 463-059 463-060 463-061 463-062 463-063 463-064 463-065

time (h)

5.00 7.00 0.80 2.00 1.50 1.50 1.75 2.50 1.75 1.75 3.50 6.00 2.00 3.00

Notes

BRAKE

51 510-005 510-006 510-006 517-071 517-072 517-074 517-076 517-078

52 520-001 520-001 520-007 520-007 520-037 520-037 520-037 520-037 520-112 520-112 521-009 521-009 521-011

12/12/2014

0.20 0.20 0.20 1.00 0.80 0.50 0.70 1.25 0.70 0.70 0.40 0.40 0.70 0.70 0.90 0.90 0.40 0.40 1.50 1.50 0.50

Volvo Construction Equipment

39300 - 530030 506000 - 506052

530031 - 530999 506053 - 506999 39300 - 530030 506000 - 506052 530031 - 530999 506053 - 506999 39300 - 530030 506000 - 506052 530031 - 530999 506053 - 506999 39300 - 530030 506000 - 506052 39300 - 530030

819

G970 Op.no.

time (h)

521-011

0.50

521-012 521-012 521-013 521-013 521-014 521-014 521-015 521-015 525-005 525-005 525-006 525-006 525-017 525-017 527-001

0.20 0.20 0.20 0.20 0.50 0.50 0.50 0.50 0.70 0.70 1.50 1.50 0.20 0.20 0.10

527-001

0.10

527-012 527-012 527-013 527-013

0.40 0.40 0.80 0.80

0.10 1.25 1.50 0.20 1.75

PARKING BRAKE Parking brake, manually releasing Parking brake assembly, removing Parking Brake - Installation Parking brake, function checking Parking brake assembly, installing

55 550-015 550-018 550-022 550-023 550-056

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.70 0.30 0.50 2.00 0.90 1.50

STEERING AXLE Wheel Hub - Removal Drag link, removing Tie bar, removing Knuckle, removing Front axle frame, removing Front axle frame, installing

62 622-052 622-054 622-058 622-059 622-060 622-061

820

Volvo Construction Equipment

506000 - 506052 39300 - 530030 506000 - 506052 39300 - 530030 506000 - 506052 39300 - 530030 506000 - 506052 39300 - 530030 506000 - 506052 506053 - 506999 530031 - 530999 506053 - 506999 530031 - 530999 506053 - 506999 530031 - 530999 506053 - 506999 530031 - 530999 506053 - 506999 530031 - 530999 506053 - 506999 530031 - 530999

12/12/2014

G970 Op.no.

time (h)

622-062 622-063 622-067 622-069 622-071 622-081 622-087

2.00 0.40 0.90 1.25 0.70 9.50 4.00

64 641-022 641-024 641-025 645-008 645-028

0.60 0.70 0.90 0.50 0.70

645-031 645-035 647-089 647-099 648-001 648-002

0.80 0.60 0.40 0.10 0.50 0.40

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012 715-031 715-032

0.20 0.20 0.50 0.50

FRAME Transmission guard, removing Transmission guard, installing Neck and nose cover, removing Neck and nose cover, installing

6.00 7.00 0.60 0.60 0.90 0.70 0.80

0.80

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

74 741-001 741-002 742-054 742-055 742-056 742-081 742-082 77 771-001

12/12/2014

Volvo Construction Equipment

821

G970 Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.00 1.25 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Cab ladder, replacing

0.60 0.70 0.50 0.60 2.00 0.90 0.90 0.40 0.60

0.70 1.25 0.20 1.25 3.00 3.00 1.25 3.00 3.00 2.50 3.00 2.50 2.00 5.00 3.00 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Cab filter, replacing Defroster fan, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Air mix door actuator, replacing Stepless motor drive, replacing Heater unit relays, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Thermostat, replacing HVAC control switch, replacing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

822

Volvo Construction Equipment

12/12/2014

G970 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051 900-052

GENERAL Joystick control, replacing Rear option controller, replacing

1.75 0.20

91 911-001 911-002 911-002 911-013 911-014 911-033

0.50 0.30 0.30 0.60 0.80 0.70

911-036 911-038 911-040

1.25 2.50 0.40

911-040

0.40

912-100 912-101 912-102 912-103 912-104 912-106 912-107 912-108 912-109 912-110 912-111 912-112 912-113 912-114 912-130 912-131 912-132 912-133

0.60 1.00 0.60 0.60 0.30 0.30 0.30 0.40 0.40 0.90 0.60 0.20 0.50 0.40 2.00 2.00 7.00 0.60

912-137 912-138 912-139 912-140 912-229

0.40 0.60 0.30 0.20 0.80

12/12/2014

Volvo Construction Equipment

823

G970 Op.no.

time (h)

913-001

0.70

913-023 913-023 913-024 913-024 913-041 913-045

0.40 1.25 0.30 0.30 0.30 0.40

913-046 913-047

0.40 0.40

913-048 915-003 915-006 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127

1.25 0.70 1.75 0.90 0.90 0.90 0.90 0.30 0.10 0.90 0.20 0.90 0.30

1.50 3.00 0.40 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Ripper, removal Ripper, installation Support arch, removal Support arch, installation

1.25 0.70 1.25 1.75 1.25 1.00 0.70 0.70 1.25 0.80 0.20 0.20

92 926-081 926-082 926-088 926-089 98 981-011 981-012 981-013 981-031 981-033 981-041 981-051 981-052 981-053 981-061 981-062 981-063

824

Notes

Volvo Construction Equipment

12/12/2014

G970 Op.no.

time (h)

981-064 981-071 981-072 981-076 981-077 981-079 981-081 981-082 981-085 981-086

0.70 2.00 3.50 0.60 1.00 1.00 0.90 1.25 0.90 1.50

12/12/2014

Notes

Volvo Construction Equipment

825

826

Volvo Construction Equipment

12/12/2014

G976 Op.no.

time (h)

Notes

GENERAL

TRANSPORT INSTRUCTION.; STORAGE INSTRUCTION; OPERATING INSTRUCTION Removing and assembly of machine from shipping container

050-001

10.00

STANDARD PARTS, SERVICE

17 170-005

0.20

173-002 173-004

0.60 1.75

SERVICE Start of VCADS Pro computer and reading machine data Maintenance service, daily Maintenance service, every 50 hours

173-007 173-010 173-012 173-013 173-013 173-014 173-061 173-075

2.50 4.00 7.00 14.00 10.00 11.00 2.50 1.75

173-080 173-080 173-095 173-401 173-465 173-466

1.50 1.50 1.00 0.90 0.60 2.50

Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Transmission, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank Master cylinder, changing oil Master cylinder, changing oil AWD hydraulic filter, replacing Engine oil and filter, changing Rear axle oil, changing Tandem oil, changing

39300 - 531019 507000 - 507052

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-009

GENERAL VCADS Pro, MID 128, programming E-ECU VCADS Pro, MID 128, programming E-ECU

0.70 0.80

21 210-070 210-072 210-090

5.50 6.50 0.30

212-070 214-012

0.40 5.00

12/12/2014

ENGINE Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Crankcase ventilation, changing Valves, adjusting

Volvo Construction Equipment

827

G976 Op.no.

216-014 216-018 218-002 218-007 23 233-001 233-014 234-011 234-012 235-002 25 252-017 252-020 255-070 255-072 256-010 256-011 258-002 26 260-002 261-004 261-008 261-012 261-014 261-018 262-002 262-007 262-098 263-016 263-016 263-019 263-042 263-052 263-062 263-071 263-072 263-073

828

time (h)

1.25 13.00 1.50 2.00

Notes

Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Engine mount front, changing Engine mounting rear, changing

0.20 0.40 1.00 0.50 0.20

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel tank, removing Fuel tank, installing Fuel line, water separator, check and drain

0.80 0.80 0.90 0.80 0.40 0.60 1.00

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, replacing Turbocharger, removing Turbocharger, installing Air cleaner, removing Air cleaner, installing Intercooler, replacing

2.50 0.50 1.50 0.70 0.80 1.75 1.50 0.60 1.50 0.50 0.90 0.80 1.50 0.40 3.00 0.40 0.30 0.60

Volvo Construction Equipment

12/12/2014

G976 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-007 300-008

1.00 0.80

GENERAL VCADS Pro, MID 142, programming W-ECU VCADS Pro, MID 140, programming I-ECU

0.70 0.40 0.30 0.30

BATTERY Battery charging capacity, checking Batteries, replacing Battery box, removing Battery box, installing

0.40 0.50 0.80

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing Alternator, changing belt

0.40 0.50 0.40

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter switch (engine start switch), replacing

0.60

LIGHTING Headlights, adjusting

0.40 0.40 0.60 0.80 0.70 1.75 1.00 0.80 1.25 1.25

12/12/2014

1.00 0.60 0.70 0.30 1.25 0.50

Volvo Construction Equipment

829

G976 Op.no.

time (h)

387-008

0.30

Display unit, replacing

3.00 1.50 0.30 0.20 1.50 0.90

MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, removal Radio, installation Antenna, replacing Speaker, replacing

39 390-902 393-001 393-022 393-023 395-021 395-031

Notes

POWER TRANSMISSION

41 413-018 413-019

0.50 0.20

CLUTCH; TORQUE CONVERTER Inching pedal, replacing Inching pedal, function check

1.25 0.90 1.00 0.80 0.60 4.50 6.50 1.00

4.50 2.50 2.00 0.70 1.75 0.40 0.80 1.50 2.50 1.75 3.50 3.00 5.00 1.50 3.00 0.80

42 421-002 421-025 421-026 421-027 421-047 421-070 421-072 426-001 44 441-042 441-043 441-051 441-052 441-053 441-058 441-059 442-011 442-012 442-041 442-042 442-043 442-044 442-047 442-050 442-054

830

Volvo Construction Equipment

12/12/2014

G976 Op.no.

time (h)

442-055

1.75

442-055

1.75

45 451-002 451-031 451-032 451-033 451-034 46 463-002 463-003 463-053 463-056 463-058 463-058 463-059 463-059 463-060 463-061 463-062 463-063 463-064 463-065

Notes

EDC control module, housing removal and installation EDC control module, housing removal and installation

1.50 0.60 0.60 1.25 1.25

PROPELLER SHAFT Support or intermediate bearing, replacing Drive shaft, removing Drive shaft, installing Universal joint, replacing Drive shaft, repair

5.00 7.00 0.80 2.00 1.50 1.50 1.75 2.50 1.75 1.75 3.50 6.00 2.00 3.00

BRAKE

51 510-005 510-006 510-006 517-071 517-072 517-074 517-076 517-078

0.20 0.20 0.20 1.00 0.80 0.50 0.70 1.25

0.70 0.70 0.40 0.40

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, hydraulic Brake pedal switch, replacing Brake pedal switch, replacing

52 520-001 520-001 520-007 520-007 12/12/2014

Volvo Construction Equipment

39300 - 531019 507000 - 507052

531020 - 531999 507053 - 507999 39300 - 531019 507000 - 507052 831

G976 Op.no.

time (h)

520-037 520-037 520-037 520-037 520-112 520-112 521-009 521-009 521-011

0.70 0.70 0.90 0.90 0.40 0.40 1.50 1.50 0.50

521-011

0.50

521-012 521-012 521-013 521-013 521-014 521-014 521-015 521-015 525-005 525-005 525-006 525-006 525-017 525-017 527-001

0.20 0.20 0.20 0.20 0.50 0.50 0.50 0.50 0.70 0.70 1.50 1.50 0.20 0.20 0.10

527-001

0.10

527-012 527-012 527-013 527-013

0.40 0.40 0.80 0.80

Brake system, bleeding Brake system, bleeding Brake system, bleeding Brake system, bleeding Brake pedal stop, adjusting Brake pedal stop, adjusting Brake master cylinder, installing Brake master cylinder, installing Brake Master Cylinder and Power Booster Removal Brake Master Cylinder and Power Booster Removal Power booster, disassembling Power booster, disassembling Power booster, assembling Power booster, assembling Brake master cylinder, disassembling Brake master cylinder, disassembling Brake master cylinder, assembling Brake master cylinder, assembling Foot brake valve, removal Foot brake valve, removal Foot brake valve, installation Foot brake valve, installation Brake pedal angle, adjusting Brake pedal angle, adjusting Accumulator removed, checking charging pressure Accumulator removed, checking charging pressure Accumulator, removal Accumulator, removal Accumulator, installation Accumulator, installation

0.10 1.25 1.50 0.20 1.75

PARKING BRAKE Parking brake, manually releasing Parking brake assembly, removing Parking Brake - Installation Parking brake, function checking Parking brake assembly, installing

55 550-015 550-018 550-022 550-023 550-056

832

Notes

Volvo Construction Equipment

531020 - 531999 507053 - 507999 39300 - 531019 507000 - 507052 531020 - 531999 507053 - 507999 39300 - 531019 507000 - 507052 39300 - 531019 507000 - 507052 39300 - 531019 507000 - 507052 39300 - 531019 507000 - 507052 39300 - 531019 507000 - 507052 39300 - 531019 507000 - 507052 531020 - 531999 507053 - 507999 507053 - 507999 531020 - 531999 507053 - 507999 531020 - 531999 507053 - 507999 531020 - 531999 507053 - 507999 531020 - 531999 507053 - 507999 531020 - 531999

12/12/2014

G976 Op.no.

time (h)

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.30 0.50 2.00 0.90 1.50 2.00 0.40 0.90 0.70 9.50

62 622-054 622-058 622-059 622-060 622-061 622-062 622-063 622-067 622-071 622-081 64 641-022 641-024 641-025 645-008 645-028

0.60 0.70 0.90 0.50 0.70

645-031 645-035 647-089 647-099 648-001 648-002

0.80 0.60 0.40 0.10 0.50 0.40

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012 715-031 715-032

0.20 0.20 0.50 0.50

FRAME Transmission guard, removing Transmission guard, installing Neck and nose cover, removing Neck and nose cover, installing

6.00 7.00 0.60

FRAME LINK Frame joint, separating machine Frame joint, assembly of separated machine Articulation Indicator - Setup and Adjustment

74 741-001 741-002 742-054

12/12/2014

Volvo Construction Equipment

833

G976 Op.no.

time (h)

742-055 742-056 742-081 742-082

0.60 0.90 0.70 0.80

Articulation indicator cable, removing Articulation indicator cable, installing Articulation cylinder, removing Articulation cylinder, installing

0.80

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.00 1.25 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Cab ladder, replacing

0.60 0.70 0.50 0.60 2.00 0.90 0.90 0.40 0.60

0.70 1.25 0.20 1.25 3.00 3.00 1.25 3.00 3.00 2.50 3.00 2.50 2.00

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Cab filter, replacing Defroster fan, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Air mix door actuator, replacing Stepless motor drive, replacing Heater unit relays, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling

834

Volvo Construction Equipment

12/12/2014

G976 Op.no.

time (h)

874-012 874-014 874-092

5.00 3.00 0.60

Evaporator, replacing incl draining and filling Thermostat, replacing HVAC control switch, replacing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

88 884-001

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051 900-052

GENERAL Joystick control, replacing Rear option controller, replacing

1.75 0.20

91 911-001 911-002 911-002 911-013 911-014 911-033

0.50 0.30 0.30 0.60 0.80 0.70

911-036 911-038 911-040

1.25 2.50 0.40

911-040

0.40

912-100 912-101 912-102 912-103 912-104 912-106 912-107 912-108 912-109 912-110 912-111 912-112 912-113 912-114 912-130 912-131

0.60 1.00 0.60 0.60 0.30 0.30 0.30 0.40 0.40 0.90 0.60 0.20 0.50 0.40 2.00 2.00

12/12/2014

Volvo Construction Equipment

835

G976 Op.no.

time (h)

912-132 912-133

7.00 0.60

912-137 912-138 912-139 912-140 912-229 913-001

0.40 0.60 0.30 0.20 0.80 0.70

913-023 913-024 913-041 913-045

0.40 0.30 0.30 0.40

913-046 913-047

0.40 0.40

913-048 915-003 915-006 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127

1.25 0.70 1.75 0.90 0.90 0.90 0.90 0.30 0.10 0.90 0.20 0.90 0.30

Directional control valve, reconditioning Directional control valve, reconditioning (1 valve section) Priority flow valve, removing Priority flow valve, installing Priority flow valve, disassembly and inspection Priority flow valve, assembly Directional control valve solenoid, replacing Hydraulic pump, checking and adjusting standby pressure and working pressure Pump, removal Pump, installation Test procedure for external load sense relief valve Steering and implement pump controller, removing Steering and implement pump controller, installing Steering and implement pump controller, inspection and cleaning Steering and implement pump, performance test Control lever, adjusting Control lever, overhaul and adjustment Power supply unit, replacing Relay, replacing Counter balance steering valve, replacing Steering valve solenoid, replacing Articulation sensor, replacing Articulation sensor, calibrating J-ECU controller, replacing Rear auxiliary valve solenoid, replacing Steering pressure sensor, replacing Left side controller, replacing

1.50 3.00 0.40 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Ripper, removal Ripper, installation Support arch, removal Support arch, installation

1.25 0.70 1.25 1.75 1.25 1.00

92 926-081 926-082 926-088 926-089 98 981-011 981-012 981-013 981-031 981-033 981-041

836

Notes

Volvo Construction Equipment

12/12/2014

G976 Op.no.

time (h)

981-051 981-052 981-053 981-061 981-062 981-063 981-064 981-071 981-072 981-076 981-077 981-079 981-081 981-082 981-085 981-086

0.70 0.70 1.25 0.80 0.20 0.20 0.70 2.00 3.50 0.60 1.00 1.00 0.90 1.25 0.90 1.50

12/12/2014

Notes

Circle crank arm, removing Circle crank arm, installing Circle, checking Blade lift system lock cylinder, removing Blade lift system lock cylinder, disassembly Blade lift cylinder lock cylinder seal, replacing Blade lift system lock cylinder, installing Circle and Drawbar - Removal and Disassembly Circle and Drawbar - Assembly and Installation Drawbar ball stud, disassembly Drawbar ball stud, assembly Drawbar Ball Stud – Adjusting Blade lift cylinder, removing Blade lift stirrup, removing Blade lift stirrup, installing Blade lift cylinder, installing

Volvo Construction Equipment

837

838

Volvo Construction Equipment

12/12/2014

G990 Op.no.

time (h)

Notes

GENERAL

TRANSPORT INSTRUCTION.; STORAGE INSTRUCTION; OPERATING INSTRUCTION Removing and assembly of machine from shipping container

050-001

15.00

STANDARD PARTS, SERVICE

17 170-005

0.20

173-002 173-004

0.60 1.75

SERVICE Start of VCADS Pro computer and reading machine data Maintenance service, daily Maintenance service, every 50 hours

173-007 173-010 173-012 173-013 173-013 173-014 173-061 173-075

2.50 4.00 7.00 14.00 10.00 11.00 2.50 1.75

173-080 173-080 173-401 173-465 173-466

1.50 1.50 0.90 0.60 2.50

39300 - 532005 508000 - 508109

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-009

GENERAL VCADS Pro, MID 128, programming E-ECU VCADS Pro, MID 128, programming E-ECU

0.70 0.80

21 210-070 210-072 210-090

5.50 6.50 0.30

212-070 214-012 216-014

0.40 5.00 1.25

12/12/2014

Volvo Construction Equipment

839

G990 Op.no.

840

time (h)

13.00 1.50 2.00

Notes

Crankshaft, replacing rear oil seal Engine mount front, changing Engine mounting rear, changing

0.20 0.40 1.00 0.50 0.20

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel tank, removing Fuel tank, installing Fuel line, water separator, check and drain

0.80 0.80 0.90 0.80 0.40 0.60 1.00

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, replacing Turbocharger, removing Turbocharger, installing Air cleaner, removing Air cleaner, installing Intercooler, replacing

2.50 0.50 1.50 0.70 0.80 1.75 1.50 0.60 1.50 0.50 0.90 0.80 1.50 0.40 3.00 0.40 0.30 0.60

Volvo Construction Equipment

12/12/2014

G990 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-007 300-008

1.00 0.80

GENERAL VCADS Pro, MID 142, programming W-ECU VCADS Pro, MID 140, programming I-ECU

0.70 0.40 0.30 0.30

BATTERY Battery charging capacity, checking Batteries, replacing Battery box, removing Battery box, installing

0.40 0.50 0.80

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing Alternator, changing belt

0.40 0.50 0.40

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter switch (engine start switch), replacing

0.60

LIGHTING Headlights, adjusting

0.40 0.40 0.60 0.80 0.70 1.75 1.00 0.80 1.25 1.25

12/12/2014

1.00 0.60 0.70 0.30 1.25 0.50

Volvo Construction Equipment

841

G990 Op.no.

time (h)

387-008

0.30

Display unit, replacing

3.00 1.50 0.30 0.20 1.50 0.90

MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, removal Radio, installation Antenna, replacing Speaker, replacing

39 390-902 393-001 393-022 393-023 395-021 395-031

Notes

POWER TRANSMISSION

41 413-018 413-019

0.50 0.20

CLUTCH; TORQUE CONVERTER Inching pedal, replacing Inching pedal, function check

1.25 0.90 1.00 0.80 0.60 4.50 6.50 1.00

1.50 2.50 1.75 3.50 3.00 5.00 1.50 0.80

1.50 0.60 1.25 0.60 0.80 1.25 1.25

PROPELLER SHAFT Support or intermediate bearing, replacing Drive shaft, removing Drive shaft, removing Drive shaft, installing Drive shaft, installing Universal joint, replacing Drive shaft, repair

42 421-002 421-025 421-026 421-027 421-047 421-070 421-072 426-001 44 442-011 442-012 442-041 442-042 442-043 442-044 442-047 442-054 45 451-002 451-031 451-031 451-032 451-032 451-033 451-034

842

Volvo Construction Equipment

12/12/2014

G990 Op.no.

46 463-002 463-003 463-053 463-056 463-058 463-058 463-059 463-059 463-060 463-061 463-062 463-063 463-064 463-065

time (h)

5.00 7.00 0.80 2.50 1.50 1.50 1.75 2.50 1.75 1.75 4.00 6.00 2.00 3.00

Notes

BRAKE

51 510-005 510-006 510-006 517-071 517-072 517-074 517-076 517-078

52 520-001 520-001 520-007 520-007 520-037 520-037 520-037 520-037 520-112 520-112 521-009 521-009 521-011

12/12/2014

0.20 0.20 0.20 1.00 0.80 0.50 0.70 1.25 0.70 0.70 0.40 0.40 0.70 0.70 0.90 0.90 0.40 0.40 1.50 1.50 0.50

Volvo Construction Equipment

39300 - 532005 508000 - 508109

532006 - 532999 508110 - 508999 39300 - 532005 508000 - 508109 532006 - 532999 508110 - 508999 39300 - 532005 508000 - 508109 532006 - 532999 508110 - 508999 39300 - 532005 508000 - 508109 39300 - 532005

843

G990 Op.no.

time (h)

521-011

0.50

521-012 521-012 521-013 521-013 521-014 521-014 521-015 521-015 525-005 525-005 525-006 525-006 525-017 525-017 527-001

0.20 0.20 0.20 0.20 0.50 0.50 0.50 0.50 0.70 0.70 1.50 1.50 0.20 0.20 0.10

527-001

0.10

527-012 527-012 527-013 527-013

0.40 0.40 0.80 0.80

0.10 1.25 1.50 0.20 1.75

PARKING BRAKE Parking brake, manually releasing Parking brake assembly, removing Parking Brake - Installation Parking brake, function checking Parking brake assembly, installing

55 550-015 550-018 550-022 550-023 550-056

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.70 0.30 0.50 2.00 0.90 1.50

STEERING AXLE Wheel Hub - Removal Drag link, removing Tie bar, removing Knuckle, removing Front axle frame, removing Front axle frame, installing

62 622-052 622-054 622-058 622-059 622-060 622-061

844

Volvo Construction Equipment

508000 - 508109 39300 - 532005 508000 - 508109 39300 - 532005 508000 - 508109 39300 - 532005 508000 - 508109 39300 - 532005 508000 - 508109 532006 - 532999 508110 - 508999 508110 - 508999 532006 - 532999 508110 - 508999 532006 - 532999 508110 - 508999 532006 - 532999 508110 - 508999 532006 - 532999 508110 - 508999 532006 - 532999

12/12/2014

G990 Op.no.

time (h)

622-062 622-063 622-067 622-069 622-071 622-081 622-087

2.00 0.40 0.90 1.25 0.70 9.50 4.00

64 641-022 641-024 641-025 645-008 645-028

0.60 0.70 0.90 0.50 0.70

645-031 645-035 647-089 647-099 648-001 648-002

0.80 0.60 0.40 0.10 0.50 0.40

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012 715-031 715-032

0.20 0.20 0.50 0.50

FRAME Transmission guard, removing Transmission guard, installing Neck and nose cover, removing Neck and nose cover, installing

6.00 7.00 0.60 0.60 0.90 0.70 0.80

0.80

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

74 741-001 741-002 742-054 742-055 742-056 742-081 742-082 77 771-001

12/12/2014

Volvo Construction Equipment

845

G990 Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.00 1.25 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Cab ladder, replacing

0.60 0.70 0.50 0.60 2.00 0.90 0.90 0.40 0.60

0.70 1.25 0.20 1.25 3.00 3.00 1.25 3.00 3.00 2.50 3.00 2.50 2.00 5.00 3.00 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Cab filter, replacing Defroster fan, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Air mix door actuator, replacing Stepless motor drive, replacing Heater unit relays, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Thermostat, replacing HVAC control switch, replacing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

846

Volvo Construction Equipment

12/12/2014

G990 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051 900-052

GENERAL Joystick control, replacing Rear option controller, replacing

1.75 0.20

91 911-001 911-002 911-002 911-013 911-014 911-033

0.50 0.30 0.30 0.60 0.80 0.70

911-036 911-038 911-040

1.25 2.50 0.40

911-040

0.40

912-100 912-101 912-102 912-103 912-104 912-106 912-107 912-108 912-109 912-110 912-111 912-112 912-113 912-114 912-130 912-131 912-132 912-133

0.60 1.00 0.60 0.60 0.30 0.30 0.30 0.40 0.40 0.90 0.60 0.20 0.50 0.40 2.00 2.00 7.00 0.60

912-137 912-138 912-139 912-140 912-229

0.40 0.60 0.30 0.20 0.80

12/12/2014

Volvo Construction Equipment

847

G990 Op.no.

time (h)

913-001

0.70

913-023 913-023 913-024 913-024 913-041 913-045

0.40 1.25 0.30 0.30 0.30 0.40

913-046 913-047

0.40 0.40

913-048 915-003 915-006 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127

1.25 0.70 1.75 0.90 0.90 0.90 0.90 0.30 0.10 0.90 0.20 0.90 0.30

1.50 3.00 0.40 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Ripper, removal Ripper, installation Support arch, removal Support arch, installation

1.25 0.70 1.25 1.75 1.25 1.00 0.70 0.70 1.25 0.80 0.20 0.20

92 926-081 926-082 926-088 926-089 98 981-011 981-012 981-013 981-031 981-033 981-041 981-051 981-052 981-053 981-061 981-062 981-063

848

Notes

Volvo Construction Equipment

12/12/2014

G990 Op.no.

time (h)

981-064 981-071 981-072 981-076 981-077 981-079 981-081 981-082 981-085 981-086

0.70 5.50 4.50 0.60 1.00 1.00 0.90 1.25 0.90 1.50

12/12/2014

Notes

Volvo Construction Equipment

849

850

Volvo Construction Equipment

12/12/2014

L110H Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-024 173-042 173-302 173-371 173-506 176-001

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, first 1000 hours Service position 1 Service position 2 Fire suppression system, checking Mechanical release of parking brake

19 191-021 191-022

1.25 1.50 3.50 5.00 8.50 11.00 2.50 1.50 0.60 0.90 0.20 0.20 3.00 0.80 0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

0.80

200-067

0.90

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

1.75 5.00 6.50 2.50 2.00

ENGINE Compression test Engine, removing Engine, installing Valves, adjusting Engine mounting rear, changing

21 210-002 210-070 210-072 214-012 218-007 22 221-022 23 230-001 233-001

12/12/2014

0.30

0.50 0.30

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

Volvo Construction Equipment

851

L110H Op.no.

time (h)

233-004 236-002 237-002 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.50 3.00 1.25 1.50 1.50 2.00 0.50 0.60

Notes

Feed pump, checking feed pressure Stall speed, checking Injectors, replacing all Fuel rail, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing High pressure fuel pipes, replacing

25 252-021 254-001 254-022

0.80 2.50 0.90

254-023

0.50

254-059 254-060 254-103 254-107 254-112 254-114 254-118 254-119 254-120 254-121 254-124 254-126 254-127 254-130 254-131 255-009 255-071

0.40 3.00 1.50 0.90 5.50 1.00 0.80 0.30 0.90 0.50 0.30 0.70 1.50 0.80 0.50 0.50 0.80

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF quality, checking AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing AdBlue®/DEF pump unit, flushing AdBlue®/DEF pump unit, inlet nipple, replacing Waste gate, testing Turbocharger, replacing

0.70 0.60 1.25 0.90 0.60 0.60 1.25

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Radiator, replacing Coolant pump, replacing Thermostat, replacing Hydraulic pump P3, removal Hydraulic pump P3, installation

26 260-001 260-003 261-008 262-002 262-098 263-081 263-082

852

Volvo Construction Equipment

12/12/2014

L110H Op.no.

29 293-001 293-005 293-009 293-010

time (h)

2.50 0.80 0.70 0.30

Notes

Miscellaneous EGR cooler, replacing EGR valve, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-077

0.60

GENERAL CCM, replacing

0.30 0.40

BATTERY Batteries, replacing Battery condition, check

1.00 1.00 1.50 1.50 0.70 0.80 1.00 1.00

OTHER ELECTRICAL EQUIPMENT HMICU, changing pre-programmed ECU HMICU, changing non-programmed ECU GPMECU1, changing pre-programmed ECU GPMECU1, changing non-programmed ECU GPMECU2, changing pre-programmed ECU GPMECU2, changing non-programmed ECU GPMECU3, changing non-programmed ECU GPMECU3, changing pre-programmed ECU

0.60 0.60

MISCELLANEOUS W-ECU, replacing, non-programmed W-ECU, replacing, pre-programmed

31 311-002 311-005 36 366-103 366-104 366-105 366-106 366-107 366-108 366-109 366-110 39 398-005 398-006

POWER TRANSMISSION

42 421-002 421-002 421-048 421-052 421-054 421-091 421-099 421-100 421-100

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission oil pressure, checking Gear selector valve, replacing one solenoid Seal for front output shaft, replacing Seal for rear output shaft, replacing Lock up valve, replacing Transmission, calibration Transmission, function check Transmission, function check

12/12/2014

0.90 0.80 0.90 2.00 1.75 1.50 0.70 0.30 0.30

Volvo Construction Equipment

853

L110H Op.no.

46 461-037 461-038 461-043 463-002 463-003 463-037 463-045 463-046 468-006 468-051

time (h)

1.00 1.25 4.50 3.00 3.00 5.50 1.00 1.25 0.20 1.25

Notes

FRONT AXLE; REAR AXLE Hub reduction, removing Hub reduction, installing Hub, replacing seal Axle, removing Axle, installing Axle suspension, replacing bushes and seals Hub reduction, removing Hub reduction, installing Differential lock, function check Differential lock, adjusting

BRAKE

51 510-003 516-005 516-050 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

0.40 3.00 2.50 3.00 2.50

52 520-002 520-005

0.20 0.30

520-036 520-037 520-111 527-001

0.80 0.60 0.20 0.40

527-003 527-012 527-013

0.50 0.60 0.70

HYDRAULIC BRAKE SYSTEM Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system charging, checking Brake system, bleeding Automatic brake, function check Accumulator removed, checking charging pressure Accumulators, checking in machine Accumulator, removal Accumulator, installation

4.00 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

STEERING

60 600-001

GENERAL Steering system, function check

854

0.50

Volvo Construction Equipment

12/12/2014

L110H Op.no.

time (h)

64 645-011 645-012 645-013 645-014 645-028

0.90 1.75 0.80 1.75 0.40

645-037 645-113 645-114 647-091

0.20 0.40 0.40 0.70

66 660-006

1.50

660-007

1.25

660-011 660-012

0.20 0.40

Notes

STEERING Left steering cylinder, removal Left steering cylinder, installation Right steering cylinder, removal Right steering cylinder, installation Steering system, checking and adjusting working pressure Steering accumulator removed, checking Steering accumulator, removing Steering accumulator, installing Secondary steering pump, checking and adjusting working pressure LEVER STEERING Comfort drive control (CDC), angle sensor, changing Comfort drive control (CDC), solenoid valve, changing Lever steering (CDC), functional check Comfort Drive Control, servo pressure, checking

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

FRAME LINK Frame joint, replacing bearings

77 771-002 771-003 771-004 771-005

12.00 0.50 0.60 0.60 0.60

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-002 821-010

1.00 0.60

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Actuator, replacing

0.30 0.30 0.20

DOORS; HATCH; COVER PLATE, (all) Electric door opener, control unit, replacing Electric door opener, locking motor, replacing Electric door opener, rotor switch, replacing

83 831-054 831-055 831-056

12/12/2014

Volvo Construction Equipment

855

L110H Op.no.

time (h)

831-057

0.30

834-013

0.30

Electric door opener, opening support motor, replacing Door lock cylinder, replacing

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.50

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

1.00 1.25 2.50 2.50 1.25 0.70 2.00 1.00 0.50 4.50 3.50 4.00 4.50 4.00

AIR CONDITIONING UNIT Climate unit, removing Climate unit, installing Heater core, replacing Fan motor, replacing Heat control valve, replacing Air mix door actuator, replacing Refrigerant, filling incl vacuum pumping Refrigerant, draining Cooling unit, leak detection Compressor, replacing Drying filter, replacing Condenser, replacing Evaporator, replacing Expansion valve, replacing

84 843-002 85 852-010 87 870-012 870-013 873-004 873-006 873-008 873-011 874-001 874-002 874-009 874-018 874-022 874-023 874-024 874-025

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021 912-023 912-121 912-122 912-123 912-124 912-125 912-126

0.20 0.60 0.60 1.50 1.50 1.50 1.50 0.70 2.50

856

Volvo Construction Equipment

12/12/2014

L110H Op.no.

time (h)

912-127 912-226 912-227 913-001

0.20 0.20 0.60 0.60

913-050 913-051 913-059 913-060 913-061 914-047 914-048 914-049 914-055 914-063

1.25 2.00 1.50 1.00 2.50 0.20 0.10 0.40 0.20 0.60

916-001 916-003 916-006

0.30 0.60 1.00

916-008

1.00

916-009

1.50

916-010

1.00

916-011

1.50

916-017 916-018

0.50 0.60

916-020

0.30

916-070

0.50

916-072

0.20

92 924-036 94 945-005 945-009 99 992-002

12/12/2014

Notes

Tilt, functional check Lift/lower function, checking Pressure back-up valve, replacing Hydraulic pump, checking and adjusting standby pressure and working pressure Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P3, checking function Hydraulic pump P1, removal Hydraulic pump P1, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Boom suspension system, functional check Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, right accumulator, removal Boom suspension system, right accumulator, installation Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, solenoid valve, changing 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check

4.50 2.00

UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine

6.50

MISCELLANEOUS Fire suppression system, actions after activation

Volvo Construction Equipment

857

L110H Op.no.

time (h)

992-003

7.00

993-025 993-030

2.50 0.80

858

Notes

Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

12/12/2014

L120H Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-024 173-042 173-302 173-371 173-506 176-001

19 191-021 191-022

1.25 1.50 3.50 5.00 8.50 11.00 2.50 1.50 0.60 0.90 0.20 0.20 3.00 0.80 0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

0.80

200-067

0.90

200-200

0.60

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

1.75 5.00 6.50 2.50 2.00

ENGINE Compression test Engine, removing Engine, installing Valves, adjusting Engine mounting rear, changing

21 210-002 210-070 210-072 214-012 218-007 22 221-022 23 230-001 233-001

12/12/2014

0.30

0.50 0.30

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

Volvo Construction Equipment

859

L120H Op.no.

time (h)

233-004 236-002 237-002 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.50 3.00 1.25 1.50 1.50 2.00 0.50 0.60

Notes

25 252-021 254-001 254-022

0.80 2.50 0.90

254-023

0.50

254-059 254-060 254-103 254-107 254-112 254-114 254-118 254-119 254-120 254-121 254-124 254-126 254-127 254-130 254-131 255-009 255-071

0.40 3.00 1.50 0.90 5.50 1.00 0.80 0.30 0.90 0.50 0.30 0.70 1.50 0.80 0.50 0.50 0.80

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF tank, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF quality, checking AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing AdBlue®/DEF pump unit, flushing AdBlue®/DEF pump unit, inlet nipple, replacing Waste gate, testing Turbocharger, replacing

0.70 0.60 1.25 0.90 0.60 0.60 1.25

26 260-001 260-003 261-008 262-002 262-098 263-081 263-082

860

Volvo Construction Equipment

12/12/2014

L120H Op.no.

29 293-001 293-005 293-009 293-010

time (h)

2.50 0.80 0.70 0.30

Notes

Miscellaneous EGR cooler, replacing EGR valve, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-077

0.60

GENERAL CCM, replacing

0.30 0.40

BATTERY Batteries, replacing Battery condition, check

1.00 1.00 1.50 1.50 0.70 0.80 1.00 1.00

0.60 0.60

MISCELLANEOUS W-ECU, replacing, non-programmed W-ECU, replacing, pre-programmed

31 311-002 311-005 36 366-103 366-104 366-105 366-106 366-107 366-108 366-109 366-110 39 398-005 398-006

POWER TRANSMISSION

42 421-002 421-002 421-048 421-052 421-054 421-091 421-099 421-100 421-100

12/12/2014

0.90 0.80 0.90 2.00 1.75 1.50 0.70 0.30 0.30

Volvo Construction Equipment

861

L120H Op.no.

46 461-037 461-038 461-043 463-002 463-003 463-037 463-045 463-046 468-006 468-051

time (h)

1.00 1.25 4.50 3.00 3.00 5.50 1.00 1.25 0.20 1.25

Notes

BRAKE

51 510-003 516-005 516-050 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

0.40 3.00 2.50 3.00 2.50

52 520-002 520-005

0.20 0.30

520-036 520-037 520-111 527-001

0.80 0.60 0.20 0.40

527-003 527-012 527-013

0.50 0.60 0.70

4.00 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

STEERING

60 600-001

GENERAL Steering system, function check

862

0.50

Volvo Construction Equipment

12/12/2014

L120H Op.no.

time (h)

64 645-011 645-012 645-013 645-014 645-028

0.90 1.75 0.80 1.75 0.40

645-037 645-113 645-114 647-091

0.20 0.40 0.40 0.70

66 660-006

1.50

660-007

1.25

660-011 660-012

0.20 0.40

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

FRAME LINK Frame joint, replacing bearings

77 771-002 771-003 771-004 771-005

12.00 0.50 0.60 0.60 0.60

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-002 821-010

1.00 0.60

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Actuator, replacing

0.30 0.30 0.20

DOORS; HATCH; COVER PLATE, (all) Electric door opener, control unit, replacing Electric door opener, locking motor, replacing Electric door opener, rotor switch, replacing

83 831-054 831-055 831-056

12/12/2014

Volvo Construction Equipment

863

L120H Op.no.

time (h)

831-057

0.30

834-013

0.30

Electric door opener, opening support motor, replacing Door lock cylinder, replacing

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.50

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

1.00 1.25 2.50 2.50 1.25 0.70 2.00 1.00 0.50 4.50 3.50 4.00 4.50 4.00

84 843-002 85 852-010 87 870-012 870-013 873-004 873-006 873-008 873-011 874-001 874-002 874-009 874-018 874-022 874-023 874-024 874-025

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021 912-023 912-121 912-122 912-123 912-124 912-125 912-126

0.20 0.60 0.60 1.50 1.50 1.50 1.50 0.70 2.50

864

Volvo Construction Equipment

12/12/2014

L120H Op.no.

time (h)

912-127 912-226 912-227 913-001

0.20 0.20 0.60 0.60

913-050 913-051 913-059 913-060 913-061 914-047 914-048 914-049 914-055 914-063

1.25 2.00 1.50 1.00 2.50 0.20 0.10 0.40 0.20 0.60

916-001 916-003 916-006

0.30 0.60 1.00

916-008

1.00

916-009

1.50

916-010

1.00

916-011

1.50

916-017 916-018

0.50 0.60

916-020

0.30

916-070

0.50

916-072

0.20

92 924-036 94 945-005 945-009 99 992-002

12/12/2014

Notes

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check

4.50 2.00

UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine

6.50

MISCELLANEOUS Fire suppression system, actions after activation

Volvo Construction Equipment

865

L120H Op.no.

time (h)

992-003

7.00

993-025 993-030

2.50 0.80

866

Notes

Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

12/12/2014

L150H Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-014 173-018 173-018 173-019 173-022 173-022 173-024 173-042 173-506 176-001

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, first 1000 hours Fire suppression system, checking Mechanical release of parking brake

19 191-021 191-022

1.25 1.50 2.50 4.00 5.00 5.00 13.00 11.00 1.75 1.25 0.60 0.60 0.80 3.00 0.80 0.20 0.20

4001 - 9000 9001 - 14000 4001 - 9000 9001 - 14000 4001 - 9000 9001 - 14000

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

3.00

200-067

1.50

200-067

3.50

200-200

1.00

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-002 210-070 210-070 210-072 210-072 210-092

14.00 13.00 6.00 7.00 7.50 9.00 0.80

210-093

0.50

12/12/2014

ENGINE Compression test Compression test Engine, removing Engine, removing Engine, installing Engine, installing Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (crank shaft), replacing

Volvo Construction Equipment

9001 - 14000 4001 - 9000

4001 - 9000 9001 - 14000 9001 - 14000 4001 - 9000 9001 - 14000 4001 - 9000

867

L150H Op.no.

212-071 214-012 214-012 214-092 214-100 215-042 215-042 215-043 215-043 216-014 216-018 217-005 218-001 218-001

time (h)

0.70 6.00 4.50 9.50 3.00 11.00 11.00 5.00 5.00 5.50 17.00 0.60 5.50 5.50

22 221-022

0.50

223-006 223-007

3.50 0.50

23 230-001 230-002 233-001 233-004 236-002 237-002 237-002 237-017 237-017

0.50 2.00 1.00 0.50 0.50 14.00 6.50 8.50 8.50

25 252-017 252-018 252-021 252-021 254-001 254-022

0.90 1.25 0.60 1.00 1.75 0.80

254-022

0.80

254-034 254-056 254-059

1.75 0.40 0.70

868

Notes

Crankcase ventilation separator, replacing Valves, adjusting Valves, adjusting Rocker arms, replacing EGR valve (internal), replacing Camshaft, replacing Camshaft, replacing Camshaft setting, checking Camshaft setting, checking Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil level sensor, changing Rubber cushion, replacing Rubber cushion, replacing

4001 - 9000 4001 - 9000 9001 - 14000 9001 - 14000 4001 - 9000 9001 - 14000 9001 - 14000 4001 - 9000 4001 - 9000

9001 - 14000 4001 - 9000

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing 9001 - 14000 Oil cooler, leakage check FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding Feed pump, checking feed pressure Stall speed, checking Injectors, replacing all Injectors, replacing all Injector sleeves, replacing Injector sleeves, replacing INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Exhaust pipe, flexible tube, replacing Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, non-programmed Compressor, replacing NOx sensor, replacing Inlet throttle, replacing

Volvo Construction Equipment

4001 - 9000 9001 - 14000 4001 - 9000 9001 - 14000 9001 - 14000 9001 - 14000 9001 - 14000 4001 - 9000 4001 - 9000

4001 - 9000 4001 - 9000 4001 - 9000 4001 - 9000

12/12/2014

L150H Op.no.

time (h)

254-064 254-069 254-102 254-103 254-104 254-107 254-108 254-109 254-114 254-117 254-118 254-121 254-128 254-129 255-003 255-071 255-071

1.00 0.40 0.50 3.00 0.20 1.25 0.70 0.20 1.75 1.25 0.50 0.50 2.50 1.50 1.25 3.00 1.75

High pressure air system, pressure, checking 4001 - 9000 Exhaust aftertreatment system fuel flow, checking4001 - 9000 AdBlue®/DEF nozzle, replacing 4001 - 9000 AdBlue®/DEF tank, tank armature, replacing 4001 - 9000 Aftertreatment fuel nozzle, replacing 4001 - 9000 AdBlue®/DEF pump unit, replacing 4001 - 9000 Aftertreatment fuel dosing unit, replacing 4001 - 9000 Aftertreatment fuel nozzle, cleaning 4001 - 9000 AdBlue®/DEF, draining 4001 - 9000 AdBlue®/DEF pump unit, components, replacing 4001 - 9000 SCR system, dosing test 4001 - 9000 AdBlue®/DEF quality, checking 4001 - 9000 Muffler with console, installing 4001 - 9000 Muffler with console, removing 4001 - 9000 Actuator, variable turbocharger, replacing 4001 - 9000 Turbocharger, replacing 9001 - 14000 Turbocharger, replacing 4001 - 9000

0.70 0.60 6.00 0.20

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Radiator, replacing Fan control valve, seal replacement

3.00 1.25 6.50 0.50 0.60 1.75

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

26 260-001 260-003 261-008 263-072 29 293-001 293-002 293-004 293-005 293-010 293-013

Notes

4001 - 9000 4001 - 9000 4001 - 9000 4001 - 9000 4001 - 9000 4001 - 9000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-077

0.60

GENERAL CCM, replacing

0.30 0.40

BATTERY Batteries, replacing Battery condition, check

0.80

STARTING SYSTEM Starter motor, replacing

31 311-002 311-005 33 331-018

12/12/2014

Volvo Construction Equipment

869

L150H Op.no.

36 366-103 366-104 366-105 366-106 366-107 366-108 366-109 366-110 39 398-005 398-006

time (h)

Notes

1.00 1.00 1.50 1.50 0.70 0.80 1.00 1.00

0.60 0.60

MISCELLANEOUS W-ECU, replacing, non-programmed W-ECU, replacing, pre-programmed

POWER TRANSMISSION

42 421-002 421-052 421-054 421-091 421-099 421-100

0.80 2.00 1.75 0.60 0.70 0.30

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Seal for front output shaft, replacing Seal for rear output shaft, replacing Lock up valve, replacing Transmission, calibration Transmission, function check

1.00 1.50 5.50 2.50 4.00 6.00 6.00 1.25 1.50 0.20 1.25

FRONT AXLE; REAR AXLE Hub reduction, removing Hub reduction, installing Hub, replacing seal Axle, removing Axle, installing Axle suspension, replacing bushes and seals Hub, replacing seal Hub reduction, removing Hub reduction, installing Differential lock, function check Differential lock, adjusting

46 461-037 461-038 461-043 463-002 463-003 463-037 463-043 463-045 463-046 468-006 468-051

BRAKE

51 510-003 516-005

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing

870

0.40 3.00

Volvo Construction Equipment

12/12/2014

L150H Op.no.

time (h)

516-050 517-005 517-050

2.50 3.00 3.00

Notes

Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

52 520-002 520-005

0.20 0.30

520-036 520-037 520-111 527-001

0.80 0.60 0.20 0.40

527-003 527-012 527-013

0.50 0.60 0.80

4.00 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-011 645-012 645-013 645-014 645-028

1.50 2.50 1.00 2.50 0.40

645-037 645-113 645-114 647-091

0.20 0.50 0.50 0.70

66 660-006

1.50

660-007

1.50

660-011 660-012

0.20 0.40

12/12/2014

Volvo Construction Equipment

871

L150H Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

74 741-036 77 771-002 771-003 771-004 771-005

1.25 1.25 11.00 0.70 0.60 0.70 0.60

FRAME LINK Frame joint, replacing bearings WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-065 810-066 810-067 810-068 810-069

1.00 1.75 0.80 2.50 1.75

CAB, NAKED; CANOPY Cab, position 1 Cab, position 2 Cab, position 1, restoring Cab, position 2, restoring Cab, tilt cylinder, replacing

1.00 0.60

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Actuator, replacing

82 821-002 821-010 83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

DOORS; HATCH; COVER PLATE, (all) Electric door opener, control unit, replacing Electric door opener, locking motor, replacing Electric door opener, rotor switch, replacing Electric door opener, opening support motor, replacing Door lock cylinder, replacing

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.50

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

1.00

AIR CONDITIONING UNIT Climate unit, removing

84 843-002 85 852-010 87 870-012

872

Volvo Construction Equipment

12/12/2014

L150H Op.no.

time (h)

870-013 873-004 873-006 873-008 873-011 874-001 874-002 874-009 874-018 874-022 874-023 874-024 874-025

1.25 2.50 2.50 1.25 0.70 2.00 1.00 0.50 4.50 3.50 4.00 4.50 4.00

Notes

Climate unit, installing Heater core, replacing Fan motor, replacing Heat control valve, replacing Air mix door actuator, replacing Refrigerant, filling incl vacuum pumping Refrigerant, draining Cooling unit, leak detection Compressor, replacing Drying filter, replacing Condenser, replacing Evaporator, replacing Expansion valve, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021 912-023 912-121 912-122 912-123 912-124 912-125 912-126 912-127 912-226 912-227 913-001

0.20 0.60 0.60 1.50 1.50 1.50 1.50 0.70 2.50 0.20 0.20 0.60 1.00

913-006 913-050 913-051 913-059 913-060 913-061

0.90 1.50 4.00 1.50 1.25 2.50

12/12/2014

Volvo Construction Equipment

873

L150H Op.no.

time (h)

913-062 913-063 914-047 914-048 914-049 914-049 914-055 914-063

0.90 3.50 0.20 0.10 0.40 0.40 0.40 0.60

916-001 916-003 916-006

0.30 0.60 1.00

916-008

1.00

916-009

1.50

916-010

1.00

916-011

1.50

916-017 916-018

0.50 0.60

916-020

0.30

916-070

0.50

916-072

0.20

92 924-036 94 945-005 945-009

Hydraulic pump P3, removal Hydraulic pump P3, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Accumulator removed, checking Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Boom suspension system, functional check Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, right accumulator, removal Boom suspension system, right accumulator, installation Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, solenoid valve, changing 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check

4.50 5.50

UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine

99 992-002 992-003

6.50 7.00

993-025 993-030

2.50 0.80

874

Notes

MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

12/12/2014

L180H Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-014 173-018 173-018 173-019 173-022 173-022 173-024 173-042 173-506 176-001

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, first 1000 hours Fire suppression system, checking Mechanical release of parking brake

19 191-021 191-022

1.25 1.50 2.50 4.00 5.00 5.00 13.00 11.00 1.75 1.25 0.60 0.60 0.80 3.00 0.80 0.20 0.20

3001 - 8000 8001 - 13000 3001 - 8000 8001 - 13000 3001 - 8000 8001 - 13000

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

3.00

200-067

1.50

200-067

3.50

200-200

1.00

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-002 210-070 210-070 210-072 210-072 210-092

14.00 13.00 6.00 7.00 7.50 9.00 0.80

210-093

0.50

12/12/2014

Volvo Construction Equipment

8001 - 13000 3001 - 8000

3001 - 8000 8001 - 13000 8001 - 13000 3001 - 8000 8001 - 13000 3001 - 8000

875

L180H Op.no.

212-071 214-012 214-012 214-092 214-100 215-042 215-042 215-043 215-043 216-014 216-018 217-005 218-001 218-001

time (h)

0.70 6.00 4.50 9.50 3.00 11.00 11.00 5.00 5.00 5.50 17.00 0.60 5.50 5.50

22 221-022

0.50

223-006 223-007

3.50 0.50

23 230-001 230-002 233-001 233-004 236-002 237-002 237-002 237-017 237-017

0.50 2.00 1.00 0.50 0.50 14.00 6.50 8.50 8.50

25 252-017 252-018 252-021 252-021 254-001 254-022

0.90 1.25 0.60 1.00 1.75 0.80

254-022

0.80

254-034 254-056 254-059

1.75 0.40 0.70

876

Notes

3001 - 8000 3001 - 8000 8001 - 13000 8001 - 13000 3001 - 8000 8001 - 13000 8001 - 13000 3001 - 8000 3001 - 8000

8001 - 13000 3001 - 8000

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing 8001 - 13000 Oil cooler, leakage check FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding Feed pump, checking feed pressure Stall speed, checking Injectors, replacing all Injectors, replacing all Injector sleeves, replacing Injector sleeves, replacing INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Exhaust pipe, flexible tube, replacing Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, non-programmed Compressor, replacing NOx sensor, replacing Inlet throttle, replacing

Volvo Construction Equipment

3001 - 8000 8001 - 13000 3001 - 8000 8001 - 13000 8001 - 13000 8001 - 13000 8001 - 13000 3001 - 8000 3001 - 8000

3001 - 8000 3001 - 8000 3001 - 8000 3001 - 8000

12/12/2014

L180H Op.no.

time (h)

254-064 254-069 254-102 254-103 254-104 254-107 254-108 254-109 254-114 254-117 254-118 254-121 254-128 254-129 255-003 255-071 255-071

1.00 0.40 0.50 3.00 0.20 1.25 0.70 0.20 1.75 1.25 0.50 0.50 2.50 1.50 1.25 3.00 1.75

High pressure air system, pressure, checking 3001 - 8000 Exhaust aftertreatment system fuel flow, checking3001 - 8000 AdBlue®/DEF nozzle, replacing 3001 - 8000 AdBlue®/DEF tank, tank armature, replacing 3001 - 8000 Aftertreatment fuel nozzle, replacing 3001 - 8000 AdBlue®/DEF pump unit, replacing 3001 - 8000 Aftertreatment fuel dosing unit, replacing 3001 - 8000 Aftertreatment fuel nozzle, cleaning 3001 - 8000 AdBlue®/DEF, draining 3001 - 8000 AdBlue®/DEF pump unit, components, replacing 3001 - 8000 SCR system, dosing test 3001 - 8000 AdBlue®/DEF quality, checking 3001 - 8000 Muffler with console, installing 3001 - 8000 Muffler with console, removing 3001 - 8000 Actuator, variable turbocharger, replacing 3001 - 8000 Turbocharger, replacing 8001 - 13000 Turbocharger, replacing 3001 - 8000

0.70 0.60 6.00 0.20

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Radiator, replacing Fan control valve, seal replacement

3.00 1.25 6.50 0.50 0.60 1.75

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

26 260-001 260-003 261-008 263-072 29 293-001 293-002 293-004 293-005 293-010 293-013

Notes

3001 - 8000 3001 - 8000 3001 - 8000 3001 - 8000 3001 - 8000 3001 - 8000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-077

0.60

GENERAL CCM, replacing

0.30 0.40

BATTERY Batteries, replacing Battery condition, check

0.80

STARTING SYSTEM Starter motor, replacing

31 311-002 311-005 33 331-018

12/12/2014

Volvo Construction Equipment

877

L180H Op.no.

36 366-103 366-104 366-105 366-106 366-107 366-108 366-109 366-110 39 398-005 398-006

time (h)

Notes

1.00 1.00 1.50 1.50 0.70 0.80 1.00 1.00

0.60 0.60

MISCELLANEOUS W-ECU, replacing, non-programmed W-ECU, replacing, pre-programmed

POWER TRANSMISSION

42 421-002 421-052 421-054 421-091 421-099 421-100

0.80 2.00 1.75 0.60 0.70 0.30

1.00 1.50 5.50 2.50 4.00 6.00 6.00 1.25 1.50 0.20 1.25

46 461-037 461-038 461-043 463-002 463-003 463-037 463-043 463-045 463-046 468-006 468-051

BRAKE

51 510-003 516-005

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing

878

0.40 3.00

Volvo Construction Equipment

12/12/2014

L180H Op.no.

time (h)

516-050 517-005 517-050

2.50 3.00 3.00

Notes

Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

52 520-002 520-005

0.20 0.30

520-036 520-037 520-111 527-001

0.80 0.60 0.20 0.40

527-003 527-012 527-013

0.60 0.60 0.70

4.00 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-011 645-012 645-013 645-014 645-028

1.50 2.50 1.00 2.50 0.40

645-037 645-113 645-114 647-091

0.20 0.50 0.50 0.70

66 660-006

1.50

660-007

1.50

660-011 660-012

0.20 0.40

12/12/2014

Volvo Construction Equipment

879

L180H Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

74 741-036 77 771-002 771-003 771-004 771-005

1.25 1.25 11.00 0.70 0.60 0.70 0.60

FRAME LINK Frame joint, replacing bearings WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-065 810-066 810-067 810-068 810-069

1.00 1.75 0.80 2.50 1.75

CAB, NAKED; CANOPY Cab, position 1 Cab, position 2 Cab, position 1, restoring Cab, position 2, restoring Cab, tilt cylinder, replacing

1.00 0.60

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Actuator, replacing

82 821-002 821-010 83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.50

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

1.00

AIR CONDITIONING UNIT Climate unit, removing

84 843-002 85 852-010 87 870-012

880

Volvo Construction Equipment

12/12/2014

L180H Op.no.

time (h)

870-013 873-004 873-006 873-008 873-011 874-001 874-002 874-009 874-018 874-022 874-023 874-024 874-025

1.25 2.50 2.50 1.25 0.70 2.00 1.00 0.50 4.50 3.50 4.00 4.50 4.00

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021 912-023 912-121 912-122 912-123 912-124 912-125 912-126 912-127 912-226 912-227 913-001

0.20 0.60 0.60 1.50 1.50 1.50 1.50 0.70 2.50 0.20 0.20 0.60 1.00

913-006 913-050 913-051 913-059 913-060 913-061

0.90 1.50 4.00 1.50 1.25 2.50

12/12/2014

Volvo Construction Equipment

881

L180H Op.no.

time (h)

913-062 913-063 914-047 914-048 914-049 914-049 914-055 914-063

0.90 3.50 0.20 0.10 0.40 0.40 0.40 0.60

916-001 916-003 916-006

0.30 0.60 1.00

916-008

1.00

916-009

1.50

916-010

1.00

916-011

1.50

916-017 916-018

0.50 0.60

916-020

0.30

916-070

0.50

916-072

0.20

92 924-036 94 945-005 945-009

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check

4.50 5.50

UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine

99 992-002 992-003

6.50 7.00

993-025 993-030

2.50 0.80

882

Notes

MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

12/12/2014

L180H HL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-014 173-018 173-018 173-019 173-022 173-022 173-024 173-343 173-506 176-001

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Lubrication, every 2000 hours Fire suppression system, checking Mechanical release of parking brake

19 191-021 191-022

1.25 1.25 2.50 4.00 4.50 4.50 13.00 11.00 1.75 1.25 0.60 1.25 0.10 3.00 0.80 0.20 0.20

1001 - 2000 2001 - 10000 1001 - 2000 2001 - 10000 1001 - 2000 2001 - 10000

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

3.00

200-067

1.50

200-067

3.50

200-200

1.00

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-002 210-070 210-070 210-072 210-072 210-092

14.00 13.00 6.00 7.00 9.00 7.50 0.80

210-093

0.50

12/12/2014

Volvo Construction Equipment

2001 - 10000 1001 - 2000

1001 - 2000 2001 - 10000 2001 - 10000 1001 - 2000 1001 - 2000 2001 - 10000

883

L180H HL Op.no.

212-071 214-012 214-012 214-092 214-100 215-042 215-042 215-043 215-043 216-014 216-018 217-005 218-001 218-001

time (h)

0.70 6.00 4.50 9.50 3.00 11.00 11.00 5.00 5.00 5.50 17.00 0.60 5.50 5.50

22 221-022

0.50

223-006 223-007

3.50 0.50

23 230-001 230-002 233-001 233-004 236-002 237-002 237-002 237-017 237-017

0.50 2.00 1.00 0.50 0.50 14.00 6.50 8.50 8.50

25 252-017 252-018 252-021 252-021 254-001 254-022

0.90 1.25 0.60 1.00 1.75 0.80

254-022

0.80

254-034 254-056 254-059

1.75 0.40 0.70

884

Notes

1001 - 2000 1001 - 2000 2001 - 10000 2001 - 10000 1001 - 2000 2001 - 10000 2001 - 10000 1001 - 2000 1001 - 2000

1001 - 2000 2001 - 10000

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing 2001 - 10000 Oil cooler, leakage check FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding Feed pump, checking feed pressure Stall speed, checking Injectors, replacing all Injectors, replacing all Injector sleeves, replacing Injector sleeves, replacing INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Exhaust pipe, flexible tube, replacing Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, non-programmed Compressor, replacing NOx sensor, replacing Inlet throttle, replacing

Volvo Construction Equipment

1001 - 2000 2001 - 10000 1001 - 2000 2001 - 10000 2001 - 10000 2001 - 10000 2001 - 10000 1001 - 2000 1001 - 2000 1001 - 2000

1001 - 2000 1001 - 2000 1001 - 2000

12/12/2014

L180H HL Op.no.

time (h)

254-064 254-069 254-102 254-103 254-104 254-107 254-108 254-109 254-114 254-117 254-118 254-121 254-128 254-129 255-003 255-071 255-071

1.00 0.40 0.50 3.00 0.20 1.25 0.70 0.20 1.75 1.25 0.50 0.50 2.50 1.50 1.25 3.00 1.75

High pressure air system, pressure, checking 1001 - 2000 Exhaust aftertreatment system fuel flow, checking1001 - 2000 AdBlue®/DEF nozzle, replacing 1001 - 2000 AdBlue®/DEF tank, tank armature, replacing 1001 - 2000 Aftertreatment fuel nozzle, replacing 1001 - 2000 AdBlue®/DEF pump unit, replacing 1001 - 2000 Aftertreatment fuel dosing unit, replacing 1001 - 2000 Aftertreatment fuel nozzle, cleaning 1001 - 2000 AdBlue®/DEF, draining 1001 - 2000 AdBlue®/DEF pump unit, components, replacing 1001 - 2000 SCR system, dosing test 1001 - 2000 AdBlue®/DEF quality, checking 1001 - 2000 Muffler with console, installing 1001 - 2000 Muffler with console, removing 1001 - 2000 Actuator, variable turbocharger, replacing 1001 - 2000 Turbocharger, replacing 2001 - 10000 Turbocharger, replacing 1001 - 2000

0.70 0.60 6.00 0.20

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Radiator, replacing Fan control valve, seal replacement

3.00 1.25 6.50 0.50 0.60 1.75

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

26 260-001 260-003 261-008 263-072 29 293-001 293-002 293-004 293-005 293-010 293-013

Notes

1001 - 2000 1001 - 2000 1001 - 2000 1001 - 2000 1001 - 2000 1001 - 2000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-077

0.60

GENERAL CCM, replacing

0.30 0.40

BATTERY Batteries, replacing Battery condition, check

0.80

STARTING SYSTEM Starter motor, replacing

31 311-002 311-005 33 331-018

12/12/2014

Volvo Construction Equipment

885

L180H HL Op.no.

36 366-103 366-104 366-105 366-106 366-107 366-108 366-109 366-110 39 398-005 398-006

time (h)

Notes

1.00 1.00 1.50 1.50 0.70 0.80 1.00 1.00

0.60 0.60

MISCELLANEOUS W-ECU, replacing, non-programmed W-ECU, replacing, pre-programmed

POWER TRANSMISSION

42 421-002 421-052 421-054 421-091 421-099 421-100

0.80 2.00 1.75 0.60 0.70 0.30

1.00 1.50 5.50 2.50 4.00 6.00 6.00 1.25 1.50 0.20 1.25

46 461-037 461-038 461-043 463-002 463-003 463-037 463-043 463-045 463-046 468-006 468-051

BRAKE

51 516-005 516-050

WHEEL BRAKE Brake disc, replacing Brake piston, replacing seals

886

3.00 2.50

Volvo Construction Equipment

12/12/2014

L180H HL Op.no.

time (h)

517-005 517-050

3.00 3.00

Notes

Brake disc, replacing Brake piston, replacing seals

52 520-002 520-005

0.20 0.30

520-036 520-037 520-111 527-001

0.80 0.60 0.20 0.40

527-003 527-012 527-013

0.60 0.60 0.70

4.00 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-011 645-012 645-013 645-014 645-028

1.50 2.50 1.00 2.50 0.40

645-037 645-113 645-114 647-091

0.20 0.50 0.50 0.70

66 660-006

1.50

660-007

1.50

660-011 660-012

0.20 0.40

12/12/2014

Volvo Construction Equipment

887

L180H HL Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

1.25 1.25

FRAME Counterweight, removing Counterweight, fitting

0.70 0.60 0.70 0.60

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

77 771-002 771-003 771-004 771-005

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-065 810-066 810-067 810-068

1.00 1.75 0.80 2.50

CAB, NAKED; CANOPY Cab, position 1 Cab, position 2 Cab, position 1, restoring Cab, position 2, restoring

1.00 0.60

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Actuator, replacing

82 821-002 821-010 83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.50

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

1.00 1.25 2.50 2.50 1.25

AIR CONDITIONING UNIT Climate unit, removing Climate unit, installing Heater core, replacing Fan motor, replacing Heat control valve, replacing

84 843-002 85 852-010 87 870-012 870-013 873-004 873-006 873-008

888

Volvo Construction Equipment

12/12/2014

L180H HL Op.no.

time (h)

873-011 874-001 874-002 874-018 874-022 874-023 874-024 874-025

0.70 2.00 1.00 4.50 3.50 4.00 4.50 4.00

Notes

Air mix door actuator, replacing Refrigerant, filling incl vacuum pumping Refrigerant, draining Compressor, replacing Drying filter, replacing Condenser, replacing Evaporator, replacing Expansion valve, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.70 3.00

91 911-040

0.20

912-021 912-023 912-127 912-159 912-164

0.60 0.60 0.30 0.70 0.20

912-226 912-278 912-279 912-280 912-281 912-282 913-001

0.20 0.20 0.30 0.20 0.20 0.70 1.00

913-006 913-050 913-051 913-059 913-060 913-061 913-062 913-063 914-047 914-048 914-049

0.90 1.50 4.00 1.50 1.25 2.50 0.90 3.50 0.20 0.10 0.40

12/12/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Shock valve, tilt function, checking Shock valve lift function, checking Tilt, functional check Shock valve removed (Control valve 2), checking Shock valves grapple tilt (Control valve 2), checking Lift/lower function, checking Log mover, function checking Grapple, function checking Rotator, function checking Rotator, checking and adjusting Rotator pin, replacing Hydraulic pump, checking and adjusting standby pressure and working pressure LS (load sense) pressure, checking Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P3, checking function Hydraulic pump P1, removal Hydraulic pump P1, installation Hydraulic pump P3, removal Hydraulic pump P3, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking

Volvo Construction Equipment

889

L180H HL Op.no.

time (h)

914-055 914-063

0.40 0.60

914-066

0.50

916-001 916-002

0.30 1.25

916-006

1.00

916-070

0.20

916-072

0.20

92 926-035 926-036

1.25 2.00

99 992-002 992-003

6.50 7.00

993-025 993-030

2.50 0.80

890

Notes

Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Servo pressure, checking at the spool in control valve 2 Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding MECHANICAL EQUIPMENT/ATTACHMENT Grapple complete, removal at cross member Grapple complete, installing at cross member MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

12/12/2014

L20F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-006 173-010 173-012 173-013 173-014 173-018 173-022 176-004

3.00 6.00 0.70 1.50 1.50 5.50 3.50 6.00 6.00 7.00 0.30

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 100 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Towing a disabled machine

0.20 0.20

GENERAL Service position 1 Service position 2

19 191-021 191-022

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012 215-010

2.00 2.50 1.00 2.50

ENGINE Engine, removing Engine, installing Valves, adjusting Belt, changing

3.00 0.60

LUBRICATING SYSTEM Oil pump, replacing Oil cooler, replacing

0.20 0.30 2.50 2.50 0.50 0.70 3.00 1.00

FUEL SYSTEM Fuel pump, removing Fuel pump, installing Fuel tank, removing Fuel tank, installing Fuel tank level sensor, replacing Idling speed, checking and adjusting Injection pump, removing Injectors, replacing all

0.50 0.80

INLET SYSTEM; EXHAUST SYSTEM Exhaust manifold, replacing gasket EGR (exhaust gas recirculation) sensor, replacing1705001 - 1706300

22 221-014 223-006 23 233-011 233-012 234-011 234-012 234-016 236-001 236-070 237-002 25 251-004 251-006

12/12/2014

Volvo Construction Equipment

891

L20F Op.no.

26 262-098 263-012

time (h)

0.60 0.40

Notes

COOLING SYSTEM Thermostat, replacing Fan belt and/or alternator belt, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

32 321-003 321-004

0.80 0.80

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.60

STARTING SYSTEM Starter motor, replacing

1.25

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor

33 331-018 36 363-002

POWER TRANSMISSION

42 421-061

TRANSMISSION, HYDRAULIC CONTROL Induction sensor for output shaft, changing

0.30

44 441-002 442-001 442-016

2.50 3.50 0.10

442-017 442-018 442-020

0.70 0.40 0.30

46 463-002 463-003

1.50 2.00

HYDROSTATIC DRIVE Hydraulic motor, replacing Hydraulic pump, replacing Hydrostatic pump charge pressure, check and adjust Start hydraulic pump control, check and adjust Hydrostatic pump cut off valve, check and adjust Hydrostatic pump mechanical zero position, check and adjust FRONT AXLE; REAR AXLE Axle, removing Axle, installing

BRAKE

51 511-006 511-007

WHEEL BRAKE Brake pads, replacing Brake cylinder, replacing

892

1.25 1.50

Volvo Construction Equipment

12/12/2014

L20F Op.no.

52 520-037 520-040

time (h)

0.30 0.40

Notes

HYDRAULIC BRAKE SYSTEM Brake system, bleeding Inching and brake pedal, adjusting

STEERING

64 645-022 645-023 645-028

STEERING Steering valve, removal Steering valve, installation Steering system, checking and adjusting working pressure

0.70 1.25 0.40

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-001 741-002 741-022

7.00 8.50 0.80

741-023

0.70

FRAME LINK Frame joint, separating machine Frame joint, assembly of separated machine Frame joint, Replacing the front pivot bearing with machine separated Frame joint, replacing the rear pivot bearing with machine separated

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002

0.30 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

1.75 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing

1.25

AIR CONDITIONING UNIT Fan motor, replacing

84 843-002 843-012 87 873-006

12/12/2014

Volvo Construction Equipment

893

L20F Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005

GENERAL Vacuum pump, connection

0.30

91 911-036 911-037 912-172

2.50 2.50 0.40

912-173

0.40

94 945-004 945-008 945-056

894

1.00 0.90 1.50

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, removing Hydraulic oil tank, installing Secondary pressure limiting valve, checking and adjusting Primary pressure limiting valve, checking and adjusting UNIT, LOAD HANDLING Lift cylinder, replacing Tilt cylinder, replacing Implement attachment, repacking removed hydraulic cylinder

Volvo Construction Equipment

12/12/2014

L220H Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-014 173-018 173-018 173-019 173-022 173-022 173-024 173-036 173-042 173-506 176-001

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, first 100 hours Maintenance service, first 1000 hours Fire suppression system, checking Mechanical release of parking brake

19 191-021 191-022

1.25 1.50 2.50 4.00 5.50 5.50 13.00 11.00 1.75 1.25 0.60 0.60 0.70 1.25 3.00 0.80 0.20 0.20

2001 - 7000 7001 - 12000 2001 - 7000 7001 - 12000 2001 - 7000 7001 - 12000

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

3.00

200-067

1.50

200-067

3.50

200-200

1.00

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-002 210-070 210-070 210-072 210-072 210-092

12/12/2014

14.00 13.00 7.00 6.00 9.00 7.50 0.80

ENGINE Compression test Compression test Engine, removing Engine, removing Engine, installing Engine, installing Engine rotation speed sensor (camshaft), replacing

Volvo Construction Equipment

7001 - 12000 2001 - 7000

2001 - 7000 7001 - 12000 2001 - 7000 7001 - 12000 2001 - 7000 7001 - 12000

895

L220H Op.no.

time (h)

210-093

0.50

212-071 214-012 214-012 214-092 214-100 215-042 215-042 215-043 215-043 216-014 216-018 217-005 218-001 218-001

0.70 6.00 4.50 9.50 3.00 11.00 11.00 5.00 5.00 5.50 17.00 0.60 5.50 5.50

22 221-022

0.50

223-006 223-007

3.50 0.50

23 230-001 230-002 233-001 233-004 236-002 237-002 237-002 237-017 237-017

0.50 2.00 1.00 0.50 0.50 14.00 6.50 8.50 8.50

25 252-017 252-018 252-021 252-021 254-001 254-022

0.90 1.25 0.60 1.00 1.75 0.80

254-022

0.80

254-034 254-056

1.75 0.40

896

Notes

Engine rotation speed sensor (crank shaft), replacing Crankcase ventilation separator, replacing Valves, adjusting Valves, adjusting Rocker arms, replacing EGR valve (internal), replacing Camshaft, replacing Camshaft, replacing Camshaft setting, checking Camshaft setting, checking Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil level sensor, changing Rubber cushion, replacing Rubber cushion, replacing

2001 - 7000 2001 - 7000 7001 - 12000 7001 - 12000 2001 - 7000 7001 - 12000 7001 - 12000 2001 - 7000 2001 - 7000

2001 - 7000 7001 - 12000

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing 7001 - 12000 Oil cooler, leakage check FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding Feed pump, checking feed pressure Stall speed, checking Injectors, replacing all Injectors, replacing all Injector sleeves, replacing Injector sleeves, replacing INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Exhaust pipe, flexible tube, replacing Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, non-programmed Compressor, replacing NOx sensor, replacing

Volvo Construction Equipment

2001 - 7000 7001 - 12000 2001 - 7000 7001 - 12000 7001 - 12000 7001 - 12000 7001 - 12000 2001 - 7000 2001 - 7000

2001 - 7000 2001 - 7000 2001 - 7000

12/12/2014

L220H Op.no.

time (h)

254-059 254-064 254-069 254-102 254-103 254-104 254-107 254-108 254-109 254-114 254-117 254-118 254-121 254-128 254-129 255-003 255-071 255-071

0.70 1.00 0.40 0.50 3.00 0.20 1.25 0.70 0.20 1.75 1.25 0.50 0.50 2.50 1.50 1.25 3.00 1.75

Inlet throttle, replacing 2001 - 7000 High pressure air system, pressure, checking 2001 - 7000 Exhaust aftertreatment system fuel flow, checking2001 - 7000 AdBlue®/DEF nozzle, replacing 2001 - 7000 AdBlue®/DEF tank, tank armature, replacing 2001 - 7000 Aftertreatment fuel nozzle, replacing 2001 - 7000 AdBlue®/DEF pump unit, replacing 2001 - 7000 Aftertreatment fuel dosing unit, replacing 2001 - 7000 Aftertreatment fuel nozzle, cleaning 2001 - 7000 AdBlue®/DEF, draining 2001 - 7000 AdBlue®/DEF pump unit, components, replacing 2001 - 7000 SCR system, dosing test 2001 - 7000 AdBlue®/DEF quality, checking 2001 - 7000 Muffler with console, installing 2001 - 7000 Muffler with console, removing 2001 - 7000 Actuator, variable turbocharger, replacing 2001 - 7000 Turbocharger, replacing 7001 - 12000 Turbocharger, replacing 2001 - 7000

0.70 0.60 6.00 0.20

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Radiator, replacing Fan control valve, seal replacement

3.00 1.25 6.50 0.50 0.60 1.75

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

26 260-001 260-003 261-008 263-072 29 293-001 293-002 293-004 293-005 293-010 293-013

Notes

2001 - 7000 2001 - 7000 2001 - 7000 2001 - 7000 2001 - 7000 2001 - 7000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-077

0.60

GENERAL CCM, replacing

0.30 0.40

BATTERY Batteries, replacing Battery condition, check

0.80

STARTING SYSTEM Starter motor, replacing

31 311-002 311-005 33 331-018

12/12/2014

Volvo Construction Equipment

897

L220H Op.no.

36 366-103 366-104 366-105 366-106 366-107 366-108 366-109 366-110 39 398-005 398-006

time (h)

Notes

1.00 1.00 1.50 1.50 0.70 0.80 1.00 1.00

0.60 0.60

MISCELLANEOUS W-ECU, replacing, non-programmed W-ECU, replacing, pre-programmed

POWER TRANSMISSION

42 421-002 421-070 421-072 421-091 421-099 421-100

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission, removing Transmission, installing Lock up valve, replacing Transmission, calibration Transmission, function check

46 461-037 461-038 461-043 463-002 463-003 463-037 463-043 463-045 463-046 468-006 468-051

0.80 6.50 12.00 0.60 0.70 0.30 1.25 1.25 5.50 2.00 3.00 7.00 6.00 1.25 1.50 0.20 1.00

BRAKE

51 510-003 516-005

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing

898

0.40 4.00

Volvo Construction Equipment

12/12/2014

L220H Op.no.

time (h)

516-050 517-005 517-050

3.00 4.00 3.00

Notes

Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

52 520-002 520-005

0.20 0.30

520-036 520-037 520-111 527-001

0.80 0.60 0.20 0.40

527-003 527-012 527-013

0.60 0.60 0.70

3.00 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-011 645-012 645-013 645-014 645-028

1.50 2.50 1.00 2.50 0.40

645-037 645-113 645-114 647-091

0.20 0.50 0.50 0.70

66 660-006

1.50

660-007

1.50

660-011 660-012

0.20 0.40

12/12/2014

Volvo Construction Equipment

899

L220H Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

74 741-036 77 771-002 771-003 771-004 771-005

1.25 1.25 11.00 0.80 0.70 0.70 0.70

FRAME LINK Frame joint, replacing bearings WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-065 810-066 810-067 810-068

1.00 1.75 0.80 2.50

CAB, NAKED; CANOPY Cab, position 1 Cab, position 2 Cab, position 1, restoring Cab, position 2, restoring

1.00 0.60

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Actuator, replacing

82 821-002 821-010 83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.50

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

1.00 1.25

AIR CONDITIONING UNIT Climate unit, removing Climate unit, installing

84 843-002 85 852-010 87 870-012 870-013

900

Volvo Construction Equipment

12/12/2014

L220H Op.no.

time (h)

873-004 873-006 873-008 873-011 874-001 874-002 874-009 874-018 874-022 874-023 874-024 874-025

2.50 2.50 1.25 0.70 2.00 1.00 0.50 4.50 3.50 4.00 4.50 4.00

Notes

Heater core, replacing Fan motor, replacing Heat control valve, replacing Air mix door actuator, replacing Refrigerant, filling incl vacuum pumping Refrigerant, draining Cooling unit, leak detection Compressor, replacing Drying filter, replacing Condenser, replacing Evaporator, replacing Expansion valve, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021 912-023 912-121 912-122 912-123 912-124 912-125 912-126 912-127 912-226 912-227 913-001

0.20 0.60 0.60 1.50 1.50 1.50 1.50 0.70 2.50 0.20 0.20 0.60 1.00

913-006 913-050 913-051 913-059 913-060 913-061 913-062

0.90 1.50 4.00 1.50 1.25 2.50 0.90

12/12/2014

Volvo Construction Equipment

901

L220H Op.no.

time (h)

913-063 914-047 914-048 914-049 914-049 914-055 914-063

3.50 0.20 0.10 0.40 0.40 0.40 0.60

916-001 916-003 916-006

0.30 0.60 1.00

916-008

1.50

916-009

2.00

916-010

0.90

916-011

1.50

916-017 916-018

0.50 0.60

916-020

0.30

916-070

0.50

916-072

0.20

92 924-036 94 945-005 945-009

Hydraulic pump P3, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Accumulator removed, checking Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Boom suspension system, functional check Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, right accumulator, removal Boom suspension system, right accumulator, installation Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, solenoid valve, changing 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check

4.50 5.50

UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine

99 992-002 992-003

6.50 7.00

993-025 993-030

2.50 0.80

902

Notes

MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

12/12/2014

L250H Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-014 173-018 173-018 173-019 173-022 173-022 173-024 173-036 173-042 173-506 176-001

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, first 100 hours Maintenance service, first 1000 hours Fire suppression system, checking Mechanical release of parking brake

19 191-021 191-022

1.25 1.50 2.50 4.00 5.50 5.50 11.00 13.00 1.75 1.25 0.60 0.60 0.70 1.25 3.00 0.80 0.20 0.20

1001 - 6000 6001 - 11000 6001 - 11000 1001 - 6000 1001 - 6000 6001 - 11000

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

3.00

200-067

1.50

200-067

3.50

200-200

1.00

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

21 210-002 210-002 210-070 210-070 210-072 210-072 210-092

12/12/2014

14.00 13.00 7.00 6.00 9.00 7.50 0.80

ENGINE Compression test Compression test Engine, removing Engine, removing Engine, installing Engine, installing Engine rotation speed sensor (camshaft), replacing

Volvo Construction Equipment

6001 - 11000 1001 - 6000

1001 - 6000 6001 - 11000 1001 - 6000 6001 - 11000 1001 - 6000 6001 - 11000

903

L250H Op.no.

time (h)

210-093

0.50

212-071 214-012 214-012 214-092 214-100 215-042 215-042 215-043 215-043 216-014 217-005 218-001 218-001

0.70 6.00 4.50 9.50 3.00 11.00 11.00 5.00 5.00 5.50 0.60 5.50 5.50

22 221-022

0.50

223-006 223-007

3.50 0.50

23 230-001 230-002 233-001 233-004 236-002 237-002 237-002 237-017 237-017

0.50 2.00 1.00 0.50 0.50 14.00 6.50 8.50 8.50

25 252-017 252-018 252-021 252-021 254-001 254-022

0.90 1.25 0.60 1.00 1.75 0.80

254-022

0.80

254-034 254-056 254-059

1.75 0.40 0.70

904

Notes

Engine rotation speed sensor (crank shaft), replacing Crankcase ventilation separator, replacing Valves, adjusting Valves, adjusting Rocker arms, replacing EGR valve (internal), replacing Camshaft, replacing Camshaft, replacing Camshaft setting, checking Camshaft setting, checking Crankshaft, replacing front oil seal Oil level sensor, changing Rubber cushion, replacing Rubber cushion, replacing

1001 - 6000 1001 - 6000 6001 - 11000 6001 - 11000 1001 - 6000 6001 - 11000 6001 - 11000 1001 - 6000 1001 - 6000 1001 - 6000 6001 - 11000

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing 6001 - 11000 Oil cooler, leakage check FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding Feed pump, checking feed pressure Stall speed, checking Injectors, replacing all Injectors, replacing all Injector sleeves, replacing Injector sleeves, replacing INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Exhaust pipe, flexible tube, replacing Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, non-programmed Compressor, replacing NOx sensor, replacing Inlet throttle, replacing

Volvo Construction Equipment

1001 - 6000 6001 - 11000 1001 - 6000 6001 - 11000 6001 - 11000 6001 - 11000 6001 - 11000 1001 - 6000 1001 - 6000

1001 - 6000 1001 - 6000 1001 - 6000 1001 - 6000

12/12/2014

L250H Op.no.

time (h)

254-064 254-069 254-102 254-103 254-104 254-107 254-108 254-109 254-114 254-117 254-118 254-121 254-128 254-129 255-003 255-071 255-071

1.00 0.40 0.50 3.00 0.20 1.25 0.70 0.20 1.75 1.25 0.50 0.50 2.50 1.50 1.25 3.00 1.75

High pressure air system, pressure, checking 1001 - 6000 Exhaust aftertreatment system fuel flow, checking1001 - 6000 AdBlue®/DEF nozzle, replacing 1001 - 6000 AdBlue®/DEF tank, tank armature, replacing 1001 - 6000 Aftertreatment fuel nozzle, replacing 1001 - 6000 AdBlue®/DEF pump unit, replacing 1001 - 6000 Aftertreatment fuel dosing unit, replacing 1001 - 6000 Aftertreatment fuel nozzle, cleaning 1001 - 6000 AdBlue®/DEF, draining 1001 - 6000 AdBlue®/DEF pump unit, components, replacing 1001 - 6000 SCR system, dosing test 1001 - 6000 AdBlue®/DEF quality, checking 1001 - 6000 Muffler with console, installing 1001 - 6000 Muffler with console, removing 1001 - 6000 Actuator, variable turbocharger, replacing 1001 - 6000 Turbocharger, replacing 6001 - 11000 Turbocharger, replacing 1001 - 6000

0.70 0.60 6.00 0.20

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Radiator, replacing Fan control valve, seal replacement

3.00 1.25 6.50 0.50 0.60 1.75

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

26 260-001 260-003 261-008 263-072 29 293-001 293-002 293-004 293-005 293-010 293-013

Notes

1001 - 6000 1001 - 6000 1001 - 6000 1001 - 6000 1001 - 6000 1001 - 6000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-077

0.60

GENERAL CCM, replacing

0.30 0.40

BATTERY Batteries, replacing Battery condition, check

0.80

STARTING SYSTEM Starter motor, replacing

31 311-002 311-005 33 331-018

12/12/2014

Volvo Construction Equipment

905

L250H Op.no.

36 366-103 366-104 366-105 366-106 366-107 366-108 366-109 366-110 39 398-005 398-006

time (h)

Notes

1.00 1.00 1.50 1.50 0.70 0.80 1.00 1.00

0.60 0.60

MISCELLANEOUS W-ECU, replacing, non-programmed W-ECU, replacing, pre-programmed

POWER TRANSMISSION

42 421-002 421-070 421-072 421-091 421-099 421-100

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission, removing Transmission, installing Lock up valve, replacing Transmission, calibration Transmission, function check

46 461-037 461-038 461-043 463-002 463-003 463-037 463-043 463-045 463-046 468-006 468-051

0.80 6.50 12.00 0.60 0.70 0.30 1.25 1.25 5.50 2.00 3.00 7.00 6.00 1.25 1.50 0.20 1.00

BRAKE

51 510-003 516-005

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing

906

0.40 4.00

Volvo Construction Equipment

12/12/2014

L250H Op.no.

time (h)

516-050 517-005 517-050

3.00 4.00 3.00

Notes

Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

52 520-002 520-005

0.20 0.30

520-036 520-037 520-111 527-001

0.80 0.60 0.20 0.40

527-003 527-012 527-013

0.60 0.60 0.70

3.00 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-011 645-012 645-013 645-014 645-028

1.50 2.50 1.00 2.50 0.40

645-037 645-113 645-114 647-091

0.20 0.50 0.50 0.70

66 660-006

1.50

660-007

1.50

660-011 660-012

0.20 0.40

12/12/2014

Volvo Construction Equipment

907

L250H Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

74 741-036 77 771-002 771-003 771-004 771-005

1.25 1.25 11.00 0.80 0.70 0.70 0.70

FRAME LINK Frame joint, replacing bearings WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-065 810-066 810-067 810-068 810-069

1.00 1.75 0.80 2.50 1.75

CAB, NAKED; CANOPY Cab, position 1 Cab, position 2 Cab, position 1, restoring Cab, position 2, restoring Cab, tilt cylinder, replacing

1.00 0.60

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Actuator, replacing

82 821-002 821-010 83 831-054 831-055 831-056 831-057 84 843-002 85 852-010 87 870-012 870-013

908

0.30 0.30 0.20 0.30

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.50

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

1.00 1.25

AIR CONDITIONING UNIT Climate unit, removing Climate unit, installing

Volvo Construction Equipment

12/12/2014

L250H Op.no.

time (h)

873-004 873-006 873-008 873-011 874-001 874-002 874-009 874-018 874-022 874-023 874-024 874-025

2.50 2.50 1.25 0.70 2.00 1.00 0.50 4.50 3.50 4.00 4.50 4.00

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021 912-023 912-121 912-122 912-123 912-124 912-125 912-126 912-127 912-226 912-227 913-001

0.20 0.60 0.60 1.50 1.50 1.50 1.50 0.70 0.80 0.20 0.20 0.60 1.00

913-006 913-050 913-051 913-059 913-060 913-061 913-062

0.90 1.50 4.00 1.50 1.25 2.50 0.90

12/12/2014

Volvo Construction Equipment

909

L250H Op.no.

time (h)

913-063 914-047 914-048 914-049 914-049 914-063

3.50 0.20 0.10 0.40 0.40 0.60

916-001 916-003 916-006

0.30 0.60 1.00

916-008

0.80

916-009

1.50

916-010

0.80

916-011

1.50

916-017 916-018

0.50 0.60

916-020

0.30

916-070

0.50

916-072

0.20

94 945-005 945-009

4.50 5.50

99 992-002 992-003

6.50 7.00

993-025 993-030

2.50 0.80

910

Notes

Hydraulic pump P3, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Accumulator removed, checking Servo pressure, checking at the spool in control valve Boom suspension system, functional check Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, right accumulator, removal Boom suspension system, right accumulator, installation Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, solenoid valve, changing 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

12/12/2014

L25F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-006 173-010 173-012 173-013 173-014 173-018 173-022 176-004

3.00 6.00 0.70 1.50 1.50 5.50 3.50 6.00 6.00 7.00 0.30

0.20 0.20

GENERAL Service position 1 Service position 2

19 191-021 191-022

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012 215-010

2.00 2.50 1.00 2.50

ENGINE Engine, removing Engine, installing Valves, adjusting Belt, changing

3.00 0.60

LUBRICATING SYSTEM Oil pump, replacing Oil cooler, replacing

0.20 0.30 2.50 2.50 0.50 0.70 3.00 1.00

0.50 0.80

INLET SYSTEM; EXHAUST SYSTEM Exhaust manifold, replacing gasket EGR (exhaust gas recirculation) sensor, replacing1755001 - 1756300

22 221-014 223-006 23 233-011 233-012 234-011 234-012 234-016 236-001 236-070 237-002 25 251-004 251-006

12/12/2014

Volvo Construction Equipment

911

L25F Op.no.

26 262-098 263-012

time (h)

0.60 0.40

Notes

COOLING SYSTEM Thermostat, replacing Fan belt and/or alternator belt, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

32 321-003 321-004

0.80 0.80

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.60

STARTING SYSTEM Starter motor, replacing

1.25

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor

33 331-018 36 363-002

POWER TRANSMISSION

42 421-061

TRANSMISSION, HYDRAULIC CONTROL Induction sensor for output shaft, changing

0.30

44 441-002 442-001 442-016

2.50 3.50 0.10

442-017 442-018 442-020

0.70 0.40 0.30

46 463-002 463-003

1.50 2.00

BRAKE

51 511-006 511-007

WHEEL BRAKE Brake pads, replacing Brake cylinder, replacing

912

1.25 1.50

Volvo Construction Equipment

12/12/2014

L25F Op.no.

52 520-037 520-040

time (h)

0.30 0.40

Notes

HYDRAULIC BRAKE SYSTEM Brake system, bleeding Inching and brake pedal, adjusting

STEERING

64 645-022 645-023 645-028

STEERING Steering valve, removal Steering valve, installation Steering system, checking and adjusting working pressure

0.70 1.25 0.40

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-001 741-002 741-022

7.00 8.50 0.80

741-023

0.70

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002

0.30 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

1.75 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing

1.25

AIR CONDITIONING UNIT Fan motor, replacing

84 843-002 843-012 87 873-006

12/12/2014

Volvo Construction Equipment

913

L25F Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005

GENERAL Vacuum pump, connection

0.30

91 911-036 911-037 912-172

2.50 2.50 0.40

912-172

0.40

912-173

0.40

94 945-004 945-008 945-056

914

1.00 0.90 1.50

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, removing Hydraulic oil tank, installing Secondary pressure limiting valve, checking and adjusting Secondary pressure limiting valve, checking and adjusting Primary pressure limiting valve, checking and adjusting UNIT, LOAD HANDLING Lift cylinder, replacing Tilt cylinder, replacing Implement attachment, repacking removed hydraulic cylinder

Volvo Construction Equipment

12/12/2014

L30G Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-006 173-010 173-012 173-013 173-014 173-016 173-022 173-332

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 100 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 6000 hours MATRIS and Tech Tool, reading

19 191-021 191-022

0.20 0.50 0.70 3.00 6.00 7.50 6.50 13.00 0.40 0.40 0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-070

0.80

GENERAL E-ECU, MID 128, changing pre-programmed ECU

3.00 4.00 4.00 2.50 0.80 0.90

ENGINE Compression test Engine, removing Engine, installing Valves, adjusting Valve cover, removing Valve cover, installing

0.60 0.40 0.80

LUBRICATING SYSTEM Oil pressure relief valve, replacing Lubrication oil pressure, checking Oil cooler, replacing

7.00 0.50 2.50 2.00

FUEL SYSTEM Fuel tank, replacing Fuel tank level sensor, replacing Injectors, replacing all Fuel pump unit, replacing

2.00 0.70

INLET SYSTEM; EXHAUST SYSTEM Diesel particulate filter, check and clean Inlet throttle, replacing

21 210-002 210-070 210-072 214-012 214-037 214-038 22 221-006 221-021 223-006 23 234-010 234-016 237-002 237-125 25 254-001 254-059

12/12/2014

Volvo Construction Equipment

915

L30G Op.no.

26 262-002 262-098 263-001 263-003

time (h)

1.50 0.80 1.50 1.75

Notes

COOLING SYSTEM Coolant pump, replacing Thermostat, replacing Fan motor, removing Fan motor, installing

POWER TRANSMISSION

42 421-061

TRANSMISSION, HYDRAULIC CONTROL Induction sensor for output shaft, changing

0.30

44 441-002 442-001 442-016

6.00 4.00 0.10

442-016

0.10

442-017 442-018 442-019

0.40 0.40 0.30

442-019

0.30

442-020

0.50

46 463-002 463-003

2.50 3.00

HYDROSTATIC DRIVE Hydraulic motor, replacing Hydraulic pump, replacing Hydrostatic pump charge pressure, check and 120001 - 129999 adjust Hydrostatic pump charge pressure, check and 220001 - 229999 adjust Start hydraulic pump control, check and adjust Hydrostatic pump cut off valve, check and adjust Hydrostatic pump high pressure valve, check and120001 - 129999 adjust Hydrostatic pump high pressure valve, check and220001 - 229999 adjust Hydrostatic pump mechanical zero position, check and adjust FRONT AXLE; REAR AXLE Axle, removing Axle, installing

BRAKE

52 520-037 520-037 520-040

HYDRAULIC BRAKE SYSTEM Brake system, bleeding Brake system, bleeding Inching and brake pedal, adjusting

0.30 0.30 0.40

STEERING

64 645-018

STEERING Steering pressure, checking

916

0.40

Volvo Construction Equipment

120001 - 129999 220001 - 229999

12/12/2014

L30G Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.80 0.70

FRAME Counterweight, removing Counterweight, fitting

3.00 3.00 1.50

FRAME LINK Frame joint, separating machine Frame joint, assembly of separated machine Frame joint, replacing bearings

74 741-001 741-002 741-036

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.30 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

2.50 3.00 2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Door window, replacing

82 821-001 821-002 84 843-002 843-012 843-048

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005

GENERAL Vacuum pump, connection

0.30

91 912-091 912-092 912-160 912-160 913-004

1.50 1.50 0.90 0.90 0.50

913-010 914-058

1.25 1.25

12/12/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Main control valve, removal Main control valve, installation Port relief valve pressure, checking and adjusting120001 - 229999 Port relief valve pressure, checking and adjusting220001 - 229999 Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Servo valve, replacing

Volvo Construction Equipment

917

L30G Op.no.

92 924-031 94 945-004 945-008

918

time (h)

1.50

1.00 0.90

Notes

MECHANICAL EQUIPMENT/ATTACHMENT Implemental attachment hydraulic cylinder, replacing UNIT, LOAD HANDLING Lift cylinder, replacing Tilt cylinder, replacing

Volvo Construction Equipment

12/12/2014

L350F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-006

0.30

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 176-001

3.00 12.00 0.60 1.25 1.75 3.50 6.00 8.00 14.00 8.50 2.00

SERVICE VCADS Pro, central systems updating, replace component Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Mechanical release of parking brake

19 191-021 191-022

0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-068

0.30 0.80

200-070

0.40

GENERAL VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-070 210-072 210-090

7.00 4.00 7.00 0.30

210-092

0.40

214-012 216-014

3.50 2.00

22 221-022 23 230-001

12/12/2014

0.20

0.50

ENGINE Compression test Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Engine rotation speed sensor (camshaft), replacing Valves, adjusting Crankshaft, replacing front oil seal

1001 - 9999

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check

Volvo Construction Equipment

919

L350F Op.no.

time (h)

233-001 233-020 236-002 237-012

0.30 0.10 0.50 6.50

Fuel system, bleeding Fuel filter, checking Stall speed, checking Unit injector, replacing

0.90 0.60 1.75

INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Waste gate actuator, replacing Turbocharger, replacing

25 255-002 255-010 255-071 26 260-001 261-008 263-010 263-011

0.70 6.50 0.50 0.90

263-021

0.70

263-051 263-062

1.25 5.50

Notes

COOLING SYSTEM Carbon dioxide in coolant system, checking Radiator, replacing Pump 3 (P3) standby pressure, checking Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) Pump 3 (P3), max pressure and fan speed, checking and adjusting Cooling fan hydraulics, funktion check Cooling fan motor, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.50 0.40 0.50

BATTERY Batteries, replacing Battery condition, check Battery condition, check

31 311-002 311-005 311-005 36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.40 1.00 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing Temperature sensor cooling system, replacing 1232 - 9999 Temperature sensor cooling system, replacing

2.00 0.70

MISCELLANEOUS CareTrack, installing new CareTrack battery, replacing

38 386-008 386-016 386-016 39 390-902 398-004

920

Volvo Construction Equipment

12/12/2014

L350F Op.no.

time (h)

Notes

POWER TRANSMISSION

42 421-002 421-049 421-068 421-072 421-099

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission, functional check Transmission, removing (upwards) Transmission, installing Transmission, calibration

43 432-078 46 461-037 461-038 461-043

0.70 0.10 7.50 12.00 0.70 0.40

GEARBOX, T-ECU, MID 130, changing pre-programmed ECU

2.50 4.00 7.00

FRONT AXLE; REAR AXLE Hub reduction, removing Hub reduction, installing Hub, replacing seal

BRAKE

51 510-003

WHEEL BRAKE Brake discs, measuring wear

0.70

52 520-001 520-002 520-005

0.80 0.20 0.20

520-037 523-041 523-042 525-009 527-001

0.50 0.80 1.00 0.50 0.10

527-001

0.90

55 550-017 550-023 550-023

12/12/2014

1.25 0.10 0.10

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system, bleeding Axle oil cooler (front) replacing Axle oil cooler (rear) replacing Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator removed, checking charging pressure PARKING BRAKE Parking brake, checking wear Parking brake, function checking Parking brake, function checking

Volvo Construction Equipment

1250 - 9999 1001 - 1249

921

L350F Op.no.

time (h)

Notes

STEERING

60 600-001

GENERAL Steering system, function check

0.10

64 645-028

0.50

645-060 645-091 645-092 645-101 645-102 645-103 645-104

1.75 1.25 1.25 0.90 1.50 0.40 0.60

66 660-006

0.90

660-011 660-012

0.20 0.40

STEERING Steering system, checking and adjusting working pressure Steering cylinder, repacking in machine Shift valve, removing Shift valve, installing EHPS valve, removing EHPS valve, installing EHPS valve, regulated pressure, checking PVED valve, replacing LEVER STEERING Comfort drive control (CDC), angle sensor, changing Lever steering (CDC), functional check Comfort Drive Control, servo pressure, checking 1250 - 9999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

FRAME LINK Frame joint, replacing bearings

13.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 818-020

2.00 2.50 1.75

CAB, NAKED; CANOPY Cab, removing Cab, installing Viscous cab suspension, changing one unit

0.60 0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.30 0.30 0.20

DOORS; HATCH; COVER PLATE, (all) Electric door opener, control unit, replacing Electric door opener, locking motor, replacing Electric door opener, rotor switch, replacing

82 821-001 821-002 83 831-054 831-055 831-056

922

Volvo Construction Equipment

1001 - 9999 1001 - 9999

12/12/2014

L350F Op.no.

time (h)

831-057

0.30

834-011 834-013

0.20 0.30

Electric door opener, opening support motor, replacing Door lock, changing Door lock cylinder, replacing

2.50 1.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

0.50 0.70 0.90 1.25 2.50 1.50 2.50 0.70 0.80 0.50 0.90 2.00 0.50 1.75 1.75 2.50 3.00 2.00

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Climate unit, removing 1232 - 9999 Climate unit, installing 1232 - 9999 Heater core, replacing 1232 - 9999 Heater core, replacing Fan motor, replacing 1232 - 9999 Heat control valve, replacing Air mix door actuator, replacing 1232 - 9999 ECC control unit, replacing ECC control unit, replacing 1232 - 9999 Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling

84 843-002 843-013 85 852-010 87 870-010 870-011 870-012 870-013 873-004 873-004 873-006 873-008 873-011 873-019 873-019 874-006 874-010 874-011 874-011 874-012 874-012 874-013

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-031

3.00 0.80

900-032

0.50

GENERAL Hydraulic system, bleeding V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 911-036 911-037

12/12/2014

4.00 4.50

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, removing Hydraulic oil tank, installing

Volvo Construction Equipment

923

L350F Op.no.

time (h)

911-040

0.20

912-007 912-021 912-023 912-023 912-120 912-121 912-122 912-123 912-124 912-125 912-125 912-126 912-127 913-034 913-044 913-050 913-051 913-055 913-056

0.40 0.60 0.60 1.00 0.20 0.80 0.80 0.80 0.80 0.60 0.60 0.70 0.20 0.20 1.25 4.50 8.50 0.30 0.40

913-057 913-060 913-061 913-062 913-063 914-047 914-048 914-049 914-055 914-063

0.30 5.00 6.50 4.50 5.50 0.20 0.20 0.10 0.80 0.60

916-002

0.60

916-003 916-006

0.60 0.90

916-008

0.70

916-009

1.25

916-010

0.50

924

Notes

Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Anti-cavitation valve, lowering function, checking Shock valve, tilt function, checking Shock valve lift function, checking 1561 - 9999 Shock valve lift function, checking Lift, functional check Lift, solenoid valve, changing Lower, solenoid valve, changing Tilt in, solenoid valve, changing Tilt out, solenoid valve, changing Lift/lower, angle sensor, changing Lift/lower, angle sensor, changing Tilt in/out, angle sensor, changing Tilt, functional check Lifting time, checking Hydraulic pump P1 and P2, checking function Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P1, standby pressure, checking Hydraulic pump P1 and P2, working pressure, checking Hydraulic pump P2, regulated pressure, checking Hydraulic pump P1, removal Hydraulic pump P1, installation Hydraulic pump P3, removal Hydraulic pump P3, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, right accumulator, removal Boom suspension system, right accumulator, installation Boom suspension system, left accumulator, removal

Volvo Construction Equipment

12/12/2014

L350F Op.no.

time (h)

916-011

0.80

916-014 916-015 916-070

0.40 0.60 0.20

916-072

0.20

92 924-036 925-014 925-015

0.10 1.50 4.50

Notes

Boom suspension system, left accumulator, installation 3rd hydraulic function, shock valve, checking 3rd hydraulic function, solenoid valve, changing Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check Bucket, removal Bucket, installation

94 945-002

6.50

945-005 945-008 945-009

4.50 3.50 5.00

UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Lift cylinder, repacking in machine Tilt cylinder, replacing Tilt cylinder, repacking in machine

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/12/2014

Volvo Construction Equipment

1436 - 9999

925

926

Volvo Construction Equipment

12/12/2014

L35G Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-006 173-010 173-012 173-013 173-014 173-016 173-022 173-332

19 191-021 191-022

0.20 0.50 0.70 3.00 6.00 7.50 6.50 13.00 0.40 0.40 0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-070

0.80

GENERAL E-ECU, MID 128, changing pre-programmed ECU

3.00 4.00 4.00 2.50 0.80 0.90

ENGINE Compression test Engine, removing Engine, installing Valves, adjusting Valve cover, removing Valve cover, installing

0.60 0.40 0.80

LUBRICATING SYSTEM Oil pressure relief valve, replacing Lubrication oil pressure, checking Oil cooler, replacing

7.00 0.50 2.50 2.00

FUEL SYSTEM Fuel tank, replacing Fuel tank level sensor, replacing Injectors, replacing all Fuel pump unit, replacing

2.00 0.70

INLET SYSTEM; EXHAUST SYSTEM Diesel particulate filter, check and clean Inlet throttle, replacing

21 210-002 210-070 210-072 214-012 214-037 214-038 22 221-006 221-021 223-006 23 234-010 234-016 237-002 237-125 25 254-001 254-059

12/12/2014

Volvo Construction Equipment

927

L35G Op.no.

26 262-002 262-098 263-001 263-003

time (h)

1.50 0.80 1.50 1.75

Notes

COOLING SYSTEM Coolant pump, replacing Thermostat, replacing Fan motor, removing Fan motor, installing

POWER TRANSMISSION

42 421-061

TRANSMISSION, HYDRAULIC CONTROL Induction sensor for output shaft, changing

0.30

44 441-002 442-001 442-016

6.00 4.00 0.30

442-016

0.30

442-016

0.30

442-017 442-018 442-019

0.40 0.40 0.50

442-019

0.50

442-019

0.50

442-020

0.50

46 463-002 463-003

2.50 3.00

HYDROSTATIC DRIVE Hydraulic motor, replacing Hydraulic pump, replacing Hydrostatic pump charge pressure, check and 320001 - 329999 adjust Hydrostatic pump charge pressure, check and 420001 - 429999 adjust Hydrostatic pump charge pressure, check and 620001 - 629999 adjust Start hydraulic pump control, check and adjust Hydrostatic pump cut off valve, check and adjust Hydrostatic pump high pressure valve, check and320001 - 329999 adjust Hydrostatic pump high pressure valve, check and420001 - 429999 adjust Hydrostatic pump high pressure valve, check and620001 - 629999 adjust Hydrostatic pump mechanical zero position, check and adjust FRONT AXLE; REAR AXLE Axle, removing Axle, installing

BRAKE

52 520-037 520-037 520-037 520-040

HYDRAULIC BRAKE SYSTEM Brake system, bleeding Brake system, bleeding Brake system, bleeding Inching and brake pedal, adjusting

928

0.30 0.30 0.30 0.40

Volvo Construction Equipment

320001 - 329999 420001 - 429999 620001 - 629999

12/12/2014

L35G Op.no.

time (h)

Notes

STEERING

64 645-018

STEERING Steering pressure, checking

0.40

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.80 0.70

FRAME Counterweight, removing Counterweight, fitting

3.00 3.00 1.50

FRAME LINK Frame joint, separating machine Frame joint, assembly of separated machine Frame joint, replacing bearings

74 741-001 741-002 741-036

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.30 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

2.50 3.00 2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Door window, replacing

82 821-001 821-002 84 843-002 843-012 843-048

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005

0.30

GENERAL Vacuum pump, connection

1.50 1.50 1.00

WORKING HYDRAULICS; SERVO HYDRAULICS Main control valve, removal Main control valve, installation Port relief valve pressure, checking and adjusting620001 - 629999

91 912-091 912-092 912-160

12/12/2014

Volvo Construction Equipment

929

L35G Op.no.

time (h)

912-160 912-160 913-004

0.90 0.90 0.50

913-010 914-058

1.25 1.25

92 924-031 94 945-004 945-008

930

1.50

1.00 0.90

Notes

Port relief valve pressure, checking and adjusting320001 - 329999 Port relief valve pressure, checking and adjusting420001 - 429999 Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Servo valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Implemental attachment hydraulic cylinder, replacing UNIT, LOAD HANDLING Lift cylinder, replacing Tilt cylinder, replacing

Volvo Construction Equipment

12/12/2014

L40B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-010 173-012 173-059 173-061 173-068 173-069 173-070 173-074 173-075

6.00 8.00 3.00 8.00 1.00 1.00 1.00 1.00 2.00 1.50 2.50

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Engine, changing oil and filter Transmission, changing oil and filter Rear axle, changing oil Front axle, changing oil Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 211-068

2.00 5.50 34.00 6.00 4.00 1.50

211-071 212-011

1.00 0.75

214-012 214-012 214-012 214-012 215-002 216-014 216-018 217-002

0.10 0.10 1.00 1.00 0.75 2.00 4.00 1.00

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder heads all removed, decarbonizing and grinding in valves Cylinder head removed, pressure testing each Cylinder, cylinder heads removed, measuring wear in all cylinders Valves, adjusting Valves, adjusting Valves, adjusting Valves, adjusting Timing gear cover, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer

1.00

LUBRICATING SYSTEM Oil pressure relief valve, replacing

22 221-006

12/12/2014

Volvo Construction Equipment

1911001 - 1913000 1921001 - 1923000 1913001 - 1919999 1923001 - 1929999

931

L40B Op.no.

time (h)

223-006

1.75

Oil cooler, replacing

0.50 0.50 0.25 0.25 6.00 0.50 1.00 1.50 1.00 1.00

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel filters, replacing Fuel tank, replacing Idling speed, checking and adjusting Injection pump, removing Injectors, replacing all Injector, replacing one Injectors removed, reconditioning all

1.00 2.00 1.00 0.50 2.00 2.00 0.50 1.50

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, replacing Turbocharger removed, reconditioning Air cleaner, checking prssure drop indicator Preheating coil, replacing

23 233-001 233-002 233-004 233-014 234-010 236-001 236-070 237-002 237-004 237-080 25 251-002 251-004 252-020 252-021 255-071 255-073 256-002 256-006 26 261-004 261-008 261-012 261-014 262-002 262-098 263-012 263-013

1.00 4.00 0.50 1.00 1.25 0.80 0.50 0.25

263-022

0.50

27 273-021

0.50

Notes

COOLING SYSTEM Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts ENGINE CONTROL Stop magnet, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

BATTERY Batteries, replacing

932

0.50

Volvo Construction Equipment

12/12/2014

L40B Op.no.

time (h)

311-003 311-006 311-008

0.25 0.25 0.50

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.50 1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine Charging regulator, replacing

1.00 0.80

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-025 322-005 33 331-018 334-001

Notes

35 352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.25 0.50 0.50

LIGHTING Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy Work lighting, replacing one insert

0.80 0.50 0.25 0.25 0.25 0.50 1.00 1.00 0.75 0.25 0.75 0.25 1.50

OTHER ELECTRICAL EQUIPMENT Combination control (by steering wheel), changing Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Horn switch, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing ECU, replacing

0.25 0.25 1.00 0.50 0.50 0.80 1.00 0.90

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydrostatic system temperature sensor, replacing Hydrostatic system oil pressure sensor, replacing Key pad, replacing Information display, replacing Instrument panel (display unit), replacing

36 360-001 361-010 361-017 362-002 362-003 362-016 363-001 363-002 363-003 363-004 364-004 364-008 367-020 38 386-006 386-007 386-011 386-013 386-014 387-003 387-005 387-021

12/12/2014

Volvo Construction Equipment

933

L40B Op.no.

39 390-902 393-001

time (h)

1.75 1.00

Notes

MISCELLANEOUS CareTrack, installing new Voltage converter, replacing

POWER TRANSMISSION

42 421-047

0.75

TRANSMISSION, HYDRAULIC CONTROL Gear selector, replacing

1.50 4.00 2.00 2.00 3.00

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, oil pump, replacing Dropbox removed, reconditioning Dropbox, installing Dropbox, removing

1.00 1.50 6.00

HYDROSTATIC DRIVE Hydrostatic system, checking oil pressure Hydraulic motor, replacing Hydraulic pump, replacing

1.00

PROPELLER SHAFT Propeller shaft, front, replacing

3.00 1.50 2.00 1.00 2.00 3.00 1.50 6.00 2.50 3.50 1.50 4.00 2.00 3.00 1.50

FRONT AXLE; REAR AXLE Axle, replacing Drive shaft, replacing one side Centre gear, axle removed, reconditioning Pinion front, fitting new gasket Hub reduction gear, replacing Hub reduction gear, removed, reconditioning Hub, replacing seal Axle, replacing Axle, removing Axle, installing Drive shaft, replacing one side Centre gear, axle removed, reconditioning Hub reduction gear, replacing Hub reduction gear removed, reconditioning Hub, replacing seal

43 434-002 434-016 434-029 434-073 434-074 44 441-001 441-002 442-001 45 451-010 46 461-001 461-005 461-013 461-014 461-040 461-041 461-043 463-001 463-002 463-003 463-005 463-013 463-040 463-041 463-043

934

Volvo Construction Equipment

12/12/2014

L40B Op.no.

time (h)

Notes

BRAKE

51 511-002 511-002 511-081 511-081 516-001 516-004 516-050 517-001 517-004 517-050

WHEEL BRAKE Brake disc, replacing one Brake disc, replacing one Brake calliper removed, reconditioning Brake calliper removed, reconditioning Brake linings, checking wear Brake discs, replacing on both sides Brake piston, replacing seals Brake linings, checking wear Brake disc, replacing both sides Brake piston, replacing seals

1.25 0.80 0.90 0.90 0.25 1.00 1.50 0.50 4.00 2.50

52 520-001 520-002 520-004 520-005

0.70 0.50 0.50 0.50

520-038 525-008 527-003

0.50 1.00 0.40

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, adjusting unloading pressure Brake system, check and adjusting pressure in circuit Brake system, front, bleeding Foot brake valve, replacing Accumulators, checking in machine

0.50

PARKING BRAKE Parking brake, adjusting

55 550-002

STEERING

64 641-021 645-006 645-028

1.50 1.50 0.70

645-054 645-060 645-077

2.00 2.50 1.00

645-082 647-093

1.50 1.50

STEERING Adjustable steering column, replacing Steering cylinder, replacing Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder, repacking in machine Steering cylinder removed, reconditioning incl replacing bearings Steering valve, replacing Auxiliary steering, replacing hydraulic pump

12/12/2014

Volvo Construction Equipment

1921001 - 1929999 1911001 - 1919999 1921001 - 1929999

935

L40B Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

77 771-001

0.50 15.00 0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-015

2.50

CAB, NAKED; CANOPY Cab suspension, rubber element replacing

1.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

1.00 0.50 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

3.00 3.00 3.00 2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

2.00 2.50 0.75 1.00 1.00 1.00 1.75 3.00 0.75 2.00 2.50 3.00 2.50 1.00

82 821-005 83 831-004 831-006 831-014 84 843-002 843-012 843-013 843-048 87 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014

936

Volvo Construction Equipment

12/12/2014

L40B Op.no.

time (h)

874-015

1.00

874-016

1.00

874-017

1.00

874-019

0.50

Notes

Compressor, replacing shaft seal (compressor removed) Compressor, replacing magnetic clutch (compressor removed) Compressor, replacing magnetic clutch in machine Compressor, replacing valve plate (compressor removed)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-038 912-001 912-002 912-009 912-011 913-003

1.00 4.00 6.50 2.00 4.00 1.00 1.00 0.50

913-004

0.50

913-010 914-054 914-055 914-058 916-001 916-002

2.00 0.50 0.50 1.50 0.50 0.75

916-004

1.50

916-005

1.00

94 945-002

3.00

945-004 945-006 945-008 945-009 945-011

1.00 1.50 1.00 1.50 1.50

12/12/2014

UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Lift cylinder, replacing Lift cylinder removed, repacking Tilt cylinder, replacing Tilt cylinder, repacking in machine Implemental attachment, replacing hydraulic cylinder

Volvo Construction Equipment

937

L40B Op.no.

time (h)

945-012 945-016 945-024 945-054 945-056

1.00 6.00 1.00 3.00 1.50

945-063 945-064 945-066 945-067 945-069 945-070

1.50 1.00 1.00 1.00 1.00 1.00

938

Notes

Lift cylinder removed, replacing bearings "C-P" Lift frame, replacing bearing in upper mounting "O" Tilting cylinder, changing bearing 'E-F' in machine Implement attachment, replacing Implement attachment, repacking removed hydraulic cylinder T-link upper removed, replacing bearings "HIJ" T-link, lower, replacing "IB" Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing "GDF" Tilt arm removed, replacing bearing "GDF"

Volvo Construction Equipment

12/12/2014

L45G Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-019 173-022 173-332

19 191-021 191-022

0.50 1.00 1.25 3.00 8.50 3.50 11.00 9.00 9.50 12.00 0.40 0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 210-090

4.00 3.50 0.30

214-012 214-037 214-038

1.00 0.80 1.00

ENGINE Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Valve cover, removing Valve cover, installing

0.30

LUBRICATING SYSTEM Lubrication oil pressure, checking

0.50 0.20 0.90 4.50 7.00 2.00 1.00 0.40

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Fuel pump, replacing Injectors, replacing all Injector sleeves, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing Fuel rail pressure sensor, replacing

0.90

INLET SYSTEM; EXHAUST SYSTEM Diesel particulate filter, check and clean

22 221-021 23 230-001 233-001 233-008 237-002 237-017 237-032 237-033 237-035 25 254-001

12/12/2014

Volvo Construction Equipment

939

L45G Op.no.

time (h)

254-022

0.90

254-023

0.80

254-032 254-033 254-044 254-046

1.00 0.50 0.20 0.20

ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Burner, checking Burner, replacing Glow plug, replacing Spark plug, replacing

1.50 1.25

COOLING SYSTEM Coolant pump, replacing Thermostat, replacing

26 262-002 262-098

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074 301-003

0.80 0.30 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU Machine, Calibration

1.75

STARTING SYSTEM Starter motor, replacing

0.20

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing

33 331-018 38 386-007

POWER TRANSMISSION

42 421-025 421-028 421-061 421-070 421-072 421-100

TRANSMISSION, HYDRAULIC CONTROL Transmission solenoid, replacing Transmission sensor, replacing Induction sensor for output shaft, changing Transmission, removing Transmission, installing Transmission, function check

0.20 0.40 0.30 1.75 2.00 2.50

44 441-002 441-060 442-001 442-016

1.75 0.40 4.50 0.30

442-017

0.40

940

220001 - 229999

HYDROSTATIC DRIVE Hydraulic motor, replacing Start hydraulic motor control, check and adjust Hydraulic pump, replacing Hydrostatic pump charge pressure, check and adjust Start hydraulic pump control, check and adjust

Volvo Construction Equipment

12/12/2014

L45G Op.no.

time (h)

442-017 442-018 442-019

0.30 0.30 0.30

442-020

0.30

46 463-002 463-003

1.75 1.75

Notes

Start hydraulic pump control, check and adjust Hydrostatic pump cut off valve, check and adjust Hydrostatic pump high pressure valve, check and adjust Hydrostatic pump mechanical zero position, check and adjust FRONT AXLE; REAR AXLE Axle, removing Axle, installing

BRAKE

51 511-002 511-081

WHEEL BRAKE Brake disc, replacing one Brake calliper removed, reconditioning

0.80 0.90

52 520-001 520-003 520-004 520-037 527-001

1.00 0.20 0.40 0.20 0.20

527-009

0.40

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Service brake pressure, checking Brake system, adjusting unloading pressure Brake system, bleeding Accumulator removed, checking charging pressure Accumulator, check

STEERING

64 645-028

STEERING Steering system, checking and adjusting working pressure

0.70

66 660-006

2.50

660-007

1.25

660-009

0.90

660-010

1.25

660-011 660-012

0.20 0.50

12/12/2014

LEVER STEERING Comfort drive control (CDC), angle sensor, changing Comfort drive control (CDC), solenoid valve, changing Comfort Drive Control (CDC), control valve, removal Comfort drive control (CDC), control valve, installation Lever steering (CDC), functional check Comfort Drive Control, servo pressure, checking

Volvo Construction Equipment

941

L45G Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.50 0.40

FRAME Counterweight, removing Counterweight, fitting

3.50 4.50 0.60

FRAME LINK Frame joint, separating machine Frame joint, assembly of separated machine Frame joint, replacing bearings

4.00

AXLE SUSPENSION Axle suspension, replacing bushes and seals

74 741-001 741-002 741-036 75 755-003

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

2.50 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.40 0.40

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

2.50 1.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

82 821-001 821-002 84 843-002 843-013

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005

GENERAL Vacuum pump, connection

0.30

91 912-091 912-092 912-160 913-003

1.25 1.25 0.70 0.40

913-004

0.40

913-010

2.00

942

WORKING HYDRAULICS; SERVO HYDRAULICS Main control valve, removal Main control valve, installation Port relief valve pressure, checking and adjusting Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing

Volvo Construction Equipment

12/12/2014

L45G Op.no.

time (h)

92 924-031

1.50

924-035

0.60

12/12/2014

Notes

MECHANICAL EQUIPMENT/ATTACHMENT Implemental attachment hydraulic cylinder, replacing Attachment locking hydraulic cylinder (visionoptimised bracket), replacing

Volvo Construction Equipment

943

944

Volvo Construction Equipment

12/12/2014

L50G Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-019 173-022 173-332

19 191-021 191-022

0.50 1.00 1.25 3.00 8.50 3.50 11.00 9.00 9.50 12.00 0.40 0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 210-090

4.00 3.50 0.30

214-012 214-037 214-038

1.00 0.80 1.00

ENGINE Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Valve cover, removing Valve cover, installing

0.30

LUBRICATING SYSTEM Lubrication oil pressure, checking

0.50 0.20 0.90 4.50 7.00 2.00 1.00 0.40

0.90

INLET SYSTEM; EXHAUST SYSTEM Diesel particulate filter, check and clean

22 221-021 23 230-001 233-001 233-008 237-002 237-017 237-032 237-033 237-035 25 254-001

12/12/2014

Volvo Construction Equipment

945

L50G Op.no.

time (h)

254-022

0.90

254-023

0.80

254-032 254-033 254-044 254-046

1.00 0.50 0.20 0.20

1.50 1.25

COOLING SYSTEM Coolant pump, replacing Thermostat, replacing

26 262-002 262-098

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074 301-003

0.80 0.30 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU Machine, Calibration

1.75

STARTING SYSTEM Starter motor, replacing

0.20

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing

33 331-018 38 386-007

POWER TRANSMISSION

42 421-025 421-028 421-061 421-070 421-072 421-100

0.20 0.40 0.30 1.75 2.00 2.50

44 441-002 441-060 442-001 442-016

1.75 0.40 4.50 0.30

442-017

0.40

946

420001 - 429999

Volvo Construction Equipment

12/12/2014

L50G Op.no.

time (h)

442-017 442-018 442-019

0.30 0.30 0.30

442-020

0.30

46 463-002 463-003

1.75 1.75

Notes

BRAKE

51 511-002 511-081

WHEEL BRAKE Brake disc, replacing one Brake calliper removed, reconditioning

0.80 0.90

52 520-001 520-003 520-004 520-037 527-001

1.00 0.20 0.40 0.20 0.20

527-009

0.40

STEERING

64 645-028

STEERING Steering system, checking and adjusting working pressure

0.70

66 660-006

2.50

660-007

1.25

660-009

0.90

660-010

1.25

660-011 660-012

0.20 0.50

12/12/2014

Volvo Construction Equipment

947

L50G Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.50 0.40

FRAME Counterweight, removing Counterweight, fitting

3.50 4.50 0.60

FRAME LINK Frame joint, separating machine Frame joint, assembly of separated machine Frame joint, replacing bearings

4.00

AXLE SUSPENSION Axle suspension, replacing bushes and seals

74 741-001 741-002 741-036 75 755-003

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

2.50 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.40 0.40

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

2.50 1.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

82 821-001 821-002 84 843-002 843-013

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005

GENERAL Vacuum pump, connection

0.30

91 912-091 912-092 912-160 913-003

1.25 1.25 0.70 0.40

913-004

0.40

913-010

2.00

948

Volvo Construction Equipment

12/12/2014

L50G Op.no.

time (h)

92 924-031

1.50

924-035

0.60

12/12/2014

Notes

MECHANICAL EQUIPMENT/ATTACHMENT Implemental attachment hydraulic cylinder, replacing Attachment locking hydraulic cylinder (visionoptimised bracket), replacing

Volvo Construction Equipment

949

950

Volvo Construction Equipment

12/12/2014

L60H Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-042 173-302 173-371 173-506 176-001

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, first 1000 hours Service position 1 Service position 2 Fire suppression system, checking Mechanical release of parking brake

19 191-021 191-022

1.25 1.50 3.50 5.50 8.50 11.00 3.50 1.50 0.90 0.20 0.20 3.00 0.50 0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

0.80

200-067

0.90

200-067

0.90

200-200

1.00

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

4.00 2.00 0.50 0.40

ENGINE Compression test Valves, adjusting Valve cover, removing Valve cover, installing

21 210-002 214-012 214-037 214-038 22 221-022 23 230-001 233-001

12/12/2014

0.30

0.50 0.30

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

Volvo Construction Equipment

951

L60H Op.no.

time (h)

233-004 236-002 237-002 237-017 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.50 3.50 8.00 1.50 1.50 0.90 1.50 0.60 0.60

Notes

Feed pump, checking feed pressure Stall speed, checking Injectors, replacing all Injector sleeves, replacing Fuel rail, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing High pressure fuel pipes, replacing

25 252-021 254-001 254-022

1.00 3.50 0.90

254-059 254-060 254-103 254-107 254-114 254-118 254-119 254-120 254-121 254-124 254-126 254-127 254-130 255-071

1.00 3.50 3.50 1.00 1.00 0.80 0.80 0.90 0.50 0.80 1.25 3.00 0.80 1.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF quality, checking AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing AdBlue®/DEF pump unit, flushing Turbocharger, replacing

0.70 0.60 1.00

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Coolant pump, replacing

1.75 0.80 0.60 0.50 0.70

Miscellaneous EGR cooler, replacing EGR valve, replacing EGR reed valve, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

26 260-001 260-003 262-002 29 293-001 293-005 293-009 293-010 293-013

952

Volvo Construction Equipment

12/12/2014

L60H Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-077

0.60

GENERAL CCM, replacing

0.30 0.40

BATTERY Batteries, replacing Battery condition, check

1.00 1.00 1.50 1.50 0.70 0.80 1.00 1.00

0.60 0.60

MISCELLANEOUS W-ECU, replacing, non-programmed W-ECU, replacing, pre-programmed

31 311-002 311-005 36 366-103 366-104 366-105 366-106 366-107 366-108 366-109 366-110 39 398-005 398-006

POWER TRANSMISSION

42 421-052 421-054 421-099 421-100

2.50 0.90 0.70 0.30

TRANSMISSION, HYDRAULIC CONTROL Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission, calibration Transmission, function check

0.80 1.50 4.50 3.00 4.50 0.80 1.50 0.20 0.70

FRONT AXLE; REAR AXLE Hub reduction, removing Hub reduction, installing Hub, replacing seal Axle suspension, replacing bushes and seals Hub, replacing seal Hub reduction, removing Hub reduction, installing Differential lock, function check Differential lock, adjusting

46 461-037 461-038 461-043 463-037 463-043 463-045 463-046 468-006 468-051

12/12/2014

Volvo Construction Equipment

953

L60H Op.no.

time (h)

Notes

BRAKE

51 510-003 516-005 516-050 517-005

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing Brake piston, replacing seals Brake disc, replacing

0.40 3.00 3.00 3.00

52 520-002 520-005

0.20 0.30

520-036 520-037 527-001

0.80 0.30 0.40

527-003

0.50

HYDRAULIC BRAKE SYSTEM Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system charging, checking Brake system, bleeding Accumulator removed, checking charging pressure Accumulators, checking in machine

0.30 0.70 0.40 0.50 0.30 0.90 0.10

PARKING BRAKE Parking brake, adjusting Parking brake, replacing brake pads Parking brake assembly, removing Parking Brake - Disassembly Parking Brake - Assembly Parking Brake - Installation Parking brake, function checking

55 550-002 550-014 550-018 550-019 550-021 550-022 550-023

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-028

0.40

645-037 647-091

0.20 0.70

66 660-011 660-012

954

0.20 0.40

STEERING Steering system, checking and adjusting working pressure Steering accumulator removed, checking Secondary steering pump, checking and adjusting working pressure LEVER STEERING Lever steering (CDC), functional check Comfort Drive Control, servo pressure, checking

Volvo Construction Equipment

12/12/2014

L60H Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

1.50 1.25

FRAME Counterweight, removing Counterweight, fitting

0.40 0.40 0.60 0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

77 771-002 771-003 771-004 771-005

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002 821-010

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Actuator, replacing

0.40 0.80 0.50

83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.50

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

1.00 1.25 2.50 2.50 1.25 0.70 2.00 1.00 0.50

84 843-002 85 852-010 87 870-012 870-013 873-004 873-006 873-008 873-011 874-001 874-002 874-009

12/12/2014

Volvo Construction Equipment

955

L60H Op.no.

time (h)

874-024 874-025

4.50 4.00

Notes

Evaporator, replacing Expansion valve, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021 912-023 912-127 912-151 912-226 912-932 912-933 913-001

0.20 0.80 0.60 0.20 0.50 0.50 0.20 0.30 0.60

913-059 914-055 916-001 916-003 916-006

1.50 0.20 0.30 0.60 0.80

916-017 916-070

1.75 0.50

916-072

0.20

92 924-036

0.10

99 992-002 992-003

6.50 7.00

993-025 993-030

2.50 0.80

956

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Back-up valve, checking and adjusting Shock valve, tilt function, checking Shock valve lift function, checking Tilt, functional check Back-up valve, replacing Lift/lower function, checking Inductive sensor, lift, adjusting Inductive sensor, tilt, adjusting Hydraulic pump, checking and adjusting standby pressure and working pressure Hydraulic pump P3, checking function Servo pressure, checking and adjusting Boom suspension system, functional check Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting 3rd/4th hydraulic function, shock valve, checking Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

12/12/2014

L70H Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-042 173-302 173-371 173-506 176-001

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, first 1000 hours Service position 1 Service position 2 Fire suppression system, checking Mechanical release of parking brake

19 191-021 191-022

1.25 1.50 3.50 5.50 8.50 11.00 3.50 1.50 0.90 0.20 0.20 3.00 0.50 0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

0.80

200-067

0.90

200-067

0.90

200-200

1.00

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

4.00 2.00 0.50 0.40

ENGINE Compression test Valves, adjusting Valve cover, removing Valve cover, installing

21 210-002 214-012 214-037 214-038 22 221-022 23 230-001 233-001

12/12/2014

0.30

0.50 0.30

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

Volvo Construction Equipment

957

L70H Op.no.

time (h)

233-004 236-002 237-002 237-017 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.50 3.50 8.00 1.50 1.50 0.90 1.50 0.60 0.60

Notes

25 252-021 254-001 254-022

1.00 3.50 0.90

254-059 254-060 254-103 254-107 254-114 254-118 254-119 254-120 254-121 254-124 254-126 254-127 254-130 255-071

1.00 3.50 3.50 1.00 1.00 0.80 0.80 0.90 0.50 0.80 1.25 3.00 0.80 1.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF quality, checking AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing AdBlue®/DEF pump unit, flushing Turbocharger, replacing

0.70 0.60 1.00

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Coolant pump, replacing

1.75 0.80 0.60 0.50 0.70

Miscellaneous EGR cooler, replacing EGR valve, replacing EGR reed valve, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

26 260-001 260-003 262-002 29 293-001 293-005 293-009 293-010 293-013

958

Volvo Construction Equipment

12/12/2014

L70H Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-077

0.60

GENERAL CCM, replacing

0.30 0.40

BATTERY Batteries, replacing Battery condition, check

1.00 1.00 1.50 1.50 0.70 0.80 1.00 1.00

0.60 0.60

MISCELLANEOUS W-ECU, replacing, non-programmed W-ECU, replacing, pre-programmed

31 311-002 311-005 36 366-103 366-104 366-105 366-106 366-107 366-108 366-109 366-110 39 398-005 398-006

POWER TRANSMISSION

42 421-052 421-054 421-099 421-100

2.50 0.90 0.70 0.30

TRANSMISSION, HYDRAULIC CONTROL Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission, calibration Transmission, function check

0.80 1.50 4.50 3.00 4.50 0.80 1.50 0.20 0.70

46 461-037 461-038 461-043 463-037 463-043 463-045 463-046 468-006 468-051

12/12/2014

Volvo Construction Equipment

959

L70H Op.no.

time (h)

Notes

BRAKE

51 510-003 516-005 516-050 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

0.40 3.00 3.00 3.00 3.00

52 520-002 520-005

0.20 0.30

520-036 520-037 527-001

0.80 0.30 0.40

527-003

0.50

HYDRAULIC BRAKE SYSTEM Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system charging, checking Brake system, bleeding Accumulator removed, checking charging pressure Accumulators, checking in machine

0.30 0.70 0.40 0.50 0.30 0.90 0.10

55 550-002 550-014 550-018 550-019 550-021 550-022 550-023

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-028

0.40

645-037 647-091

0.20 0.70

66 660-011 660-012

960

0.20 0.40

Volvo Construction Equipment

12/12/2014

L70H Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

1.50 1.25

FRAME Counterweight, removing Counterweight, fitting

0.40 0.40 0.60 0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

77 771-002 771-003 771-004 771-005

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002 821-010

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Actuator, replacing

0.40 0.80 0.50

83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.50

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

1.00 1.25 2.50 2.50 1.25 0.70 2.00 1.00 0.50

84 843-002 85 852-010 87 870-012 870-013 873-004 873-006 873-008 873-011 874-001 874-002 874-009

12/12/2014

Volvo Construction Equipment

961

L70H Op.no.

time (h)

874-024 874-025

4.50 4.00

Notes

Evaporator, replacing Expansion valve, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021 912-023 912-127 912-151 912-226 912-932 912-933 913-001

0.20 0.80 0.60 0.20 0.50 0.50 0.20 0.30 0.60

913-059 914-055 916-001 916-003 916-006

1.50 0.20 0.30 0.60 0.80

916-017 916-070

1.75 0.50

916-072

0.20

92 924-036

0.10

99 992-002 992-003

6.50 7.00

993-025 993-030

2.50 0.80

962

Volvo Construction Equipment

12/12/2014

L90H Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-042 173-302 173-371 173-506 176-001

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, first 1000 hours Service position 1 Service position 2 Fire suppression system, checking Mechanical release of parking brake

19 191-021 191-022

1.25 1.50 3.50 5.50 8.50 11.00 3.50 1.50 0.90 0.20 0.20 3.00 0.50 0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-066

0.80

200-067

0.90

200-067

0.90

200-200

1.00

GENERAL ECM (Engine control module), replacing preprogrammed ECM (Engine control module), replacing nonprogrammed ECM (Engine control module), replacing nonprogrammed Engine belts, replacing

4.00 2.00 0.50 0.40

ENGINE Compression test Valves, adjusting Valve cover, removing Valve cover, installing

21 210-002 214-012 214-037 214-038 22 221-022 23 230-001 233-001

12/12/2014

0.30

0.50 0.30

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

Volvo Construction Equipment

963

L90H Op.no.

time (h)

233-004 236-002 237-002 237-017 237-031 237-032 237-033 237-034 237-035 237-127

0.30 0.50 3.50 8.00 1.50 1.50 0.90 1.50 0.60 0.60

Notes

25 252-021 254-001 254-022

1.00 3.50 0.90

254-059 254-060 254-103 254-107 254-114 254-118 254-119 254-120 254-121 254-124 254-126 254-127 254-130 255-071

1.00 3.50 3.50 1.00 1.00 0.80 0.80 0.90 0.50 0.80 1.25 3.00 0.80 1.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed Inlet throttle, replacing Diesel oxidation catalyst, replacing AdBlue®/DEF tank, tank armature, replacing AdBlue®/DEF pump unit, replacing AdBlue®/DEF, draining SCR system, dosing test Coolant valve, replacing AdBlue®/DEF dosing injector, replacing AdBlue®/DEF quality, checking AdBlue®/DEF pump unit, filter, replacing AdBlue®/DEF mixing tube, replacing SCR muffler, replacing AdBlue®/DEF pump unit, flushing Turbocharger, replacing

0.70 0.60 1.00

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Coolant pump, replacing

1.75 0.80 0.60 0.50 0.70

Miscellaneous EGR cooler, replacing EGR valve, replacing EGR reed valve, replacing EGR Venturi tube, replacing EGR venturi tube, cleaning

26 260-001 260-003 262-002 29 293-001 293-005 293-009 293-010 293-013

964

Volvo Construction Equipment

12/12/2014

L90H Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-077

0.60

GENERAL CCM, replacing

0.30 0.40

BATTERY Batteries, replacing Battery condition, check

1.00 1.00 1.50 1.50 0.70 0.80 1.00 1.00

0.60 0.60

MISCELLANEOUS W-ECU, replacing, non-programmed W-ECU, replacing, pre-programmed

31 311-002 311-005 36 366-103 366-104 366-105 366-106 366-107 366-108 366-109 366-110 39 398-005 398-006

POWER TRANSMISSION

42 421-052 421-054 421-099 421-100

2.50 0.90 0.70 0.30

TRANSMISSION, HYDRAULIC CONTROL Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission, calibration Transmission, function check

0.80 1.50 4.50 3.00 4.50 0.80 1.50 0.20 0.70

46 461-037 461-038 461-043 463-037 463-043 463-045 463-046 468-006 468-051

12/12/2014

Volvo Construction Equipment

965

L90H Op.no.

time (h)

Notes

BRAKE

51 510-003 516-005 516-050 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

0.40 3.00 3.00 3.00 3.00

52 520-002 520-005

0.20 0.30

520-036 520-037 527-001

0.80 0.30 0.40

527-003

0.50

HYDRAULIC BRAKE SYSTEM Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system charging, checking Brake system, bleeding Accumulator removed, checking charging pressure Accumulators, checking in machine

0.30 0.70 0.40 0.50 0.30 0.90 0.10

55 550-002 550-014 550-018 550-019 550-021 550-022 550-023

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-028

0.40

645-037 647-091

0.20 0.70

66 660-011 660-012

966

0.20 0.40

Volvo Construction Equipment

12/12/2014

L90H Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

1.50 1.25

FRAME Counterweight, removing Counterweight, fitting

0.40 0.40 0.60 0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

77 771-002 771-003 771-004 771-005

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002 821-010

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Actuator, replacing

0.40 0.80 0.50

83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.50

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

1.00 1.25 2.50 2.50 1.25 0.70 2.00 1.00 0.50

84 843-002 85 852-010 87 870-012 870-013 873-004 873-006 873-008 873-011 874-001 874-002 874-009

12/12/2014

Volvo Construction Equipment

967

L90H Op.no.

time (h)

874-024 874-025

4.50 4.00

Notes

Evaporator, replacing Expansion valve, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021 912-023 912-127 912-151 912-226 912-932 912-933 913-001

0.20 0.80 0.60 0.20 0.50 0.50 0.20 0.30 0.60

913-059 914-055 916-001 916-003 916-006

1.50 0.20 0.30 0.60 0.80

916-017 916-070

1.75 0.50

916-072

0.20

92 924-036

0.10

99 992-002 992-003

6.50 7.00

993-025 993-030

2.50 0.80

968

Volvo Construction Equipment

12/12/2014

MC105C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.70 2.00 3.00 2.00 4.00

2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004

ENGINE WITH MOUNTING AND EQUIPMENT

23 233-001

FUEL SYSTEM Fuel system, bleeding

0.30

2211004 - 2216004

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

12/12/2014

0.20 0.20

Volvo Construction Equipment

969

970

Volvo Construction Equipment

12/12/2014

MC110C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.40 1.25 2.50 3.00 7.00

2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003

ENGINE WITH MOUNTING AND EQUIPMENT

21 214-012

ENGINE Valves, adjusting

3.50

POWER TRANSMISSION

44 441-035 441-036

HYDROSTATIC DRIVE Drive motor, removing Drive motor, installing

1.75 1.75

2206003 - 2211003

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

0.20 0.20

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

0.50

AIR CONDITIONING UNIT Fan motor, replacing

87 873-006

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-038 915-008 915-009

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, replacing Control lever, removing Control lever, installing

12/12/2014

0.80 0.80 0.80

Volvo Construction Equipment

971

972

Volvo Construction Equipment

12/12/2014

MC115C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.40 1.25 2.50 3.00 7.00

2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003

ENGINE WITH MOUNTING AND EQUIPMENT

21 214-012

ENGINE Valves, adjusting

3.50

POWER TRANSMISSION

44 441-035 441-036

HYDROSTATIC DRIVE Drive motor, removing Drive motor, installing

1.75 1.75

2206003 - 2211003

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

0.20 0.20

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

0.50

AIR CONDITIONING UNIT Fan motor, replacing

87 873-006

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-038 915-008 915-009

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, replacing Control lever, removing Control lever, installing

12/12/2014

0.80 0.80 0.80

Volvo Construction Equipment

973

974

Volvo Construction Equipment

12/12/2014

MC135C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.40 1.25 2.50 3.00 7.00

2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003

ENGINE WITH MOUNTING AND EQUIPMENT

21 214-012

ENGINE Valves, adjusting

3.50

POWER TRANSMISSION

44 441-035 441-036

HYDROSTATIC DRIVE Drive motor, removing Drive motor, installing

1.75 1.75

2206003 - 2211003

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

0.20 0.20

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

0.50

AIR CONDITIONING UNIT Fan motor, replacing

87 873-006

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-038 915-008 915-009

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, replacing Control lever, removing Control lever, installing

12/12/2014

0.80 0.80 0.80

Volvo Construction Equipment

975

976

Volvo Construction Equipment

12/12/2014

MC155C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.40 1.25 2.50 3.00 7.00

2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003

ENGINE WITH MOUNTING AND EQUIPMENT

21 214-012

ENGINE Valves, adjusting

3.50

POWER TRANSMISSION

44 441-035 441-036

HYDROSTATIC DRIVE Drive motor, removing Drive motor, installing

1.75 1.75

2206003 - 2211003

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

0.20 0.20

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

0.50

AIR CONDITIONING UNIT Fan motor, replacing

87 873-006

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-038 915-008 915-009

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, replacing Control lever, removing Control lever, installing

12/12/2014

0.80 0.80 0.80

Volvo Construction Equipment

977

978

Volvo Construction Equipment

12/12/2014

MC60C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.70 2.00 3.00 2.00 4.00

2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004

ENGINE WITH MOUNTING AND EQUIPMENT

23 233-001

FUEL SYSTEM Fuel system, bleeding

0.30

2211004 - 2216004

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

12/12/2014

0.20 0.20

Volvo Construction Equipment

979

980

Volvo Construction Equipment

12/12/2014

MC70C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.70 2.00 3.00 2.00 4.00

2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004

ENGINE WITH MOUNTING AND EQUIPMENT

23 233-001

FUEL SYSTEM Fuel system, bleeding

0.30

2211004 - 2216004

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

12/12/2014

0.20 0.20

Volvo Construction Equipment

981

982

Volvo Construction Equipment

12/12/2014

MC85C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.70 2.00 3.00 2.00 4.00

2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004

ENGINE WITH MOUNTING AND EQUIPMENT

23 233-001

FUEL SYSTEM Fuel system, bleeding

0.30

2211004 - 2216004

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

12/12/2014

0.20 0.20

Volvo Construction Equipment

983

984

Volvo Construction Equipment

12/12/2014

MC95C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.70 2.00 3.00 2.00 4.00

2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004

ENGINE WITH MOUNTING AND EQUIPMENT

23 233-001

FUEL SYSTEM Fuel system, bleeding

0.30

2211004 - 2216004

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

12/12/2014

0.20 0.20

Volvo Construction Equipment

985

986

Volvo Construction Equipment

12/12/2014

MCT110C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.40 1.25 2.50 3.00 7.00

2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003

ENGINE WITH MOUNTING AND EQUIPMENT

21 214-012

ENGINE Valves, adjusting

3.50

POWER TRANSMISSION

44 441-035 441-036

HYDROSTATIC DRIVE Drive motor, removing Drive motor, installing

1.75 1.75

2206003 - 2211003

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-112 775-113

WHEELS; TRACKS; TYRE; HUB; DRUM Recoil unit, removing Recoil unit, installing

1.00 1.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

0.20 0.20

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

0.50

AIR CONDITIONING UNIT Fan motor, replacing

87 873-006

12/12/2014

Volvo Construction Equipment

987

MCT110C Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-038 915-008 915-009

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, replacing Control lever, removing Control lever, installing

988

0.80 0.80 0.80

Volvo Construction Equipment

12/12/2014

MCT125C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.40 1.25 2.50 3.00 7.00

2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003

ENGINE WITH MOUNTING AND EQUIPMENT

21 214-012

ENGINE Valves, adjusting

3.50

POWER TRANSMISSION

44 441-035 441-036

HYDROSTATIC DRIVE Drive motor, removing Drive motor, installing

1.75 1.75

2206003 - 2211003

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-112 775-113

WHEELS; TRACKS; TYRE; HUB; DRUM Recoil unit, removing Recoil unit, installing

1.00 1.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

0.20 0.20

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

0.50

AIR CONDITIONING UNIT Fan motor, replacing

87 873-006

12/12/2014

Volvo Construction Equipment

989

MCT125C Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-038 915-008 915-009

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, replacing Control lever, removing Control lever, installing

990

0.80 0.80 0.80

Volvo Construction Equipment

12/12/2014

MCT135C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.40 1.25 2.50 3.00 7.00

2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003

ENGINE WITH MOUNTING AND EQUIPMENT

21 214-012

ENGINE Valves, adjusting

3.50

POWER TRANSMISSION

44 441-035 441-036

HYDROSTATIC DRIVE Drive motor, removing Drive motor, installing

1.75 1.75

2206003 - 2211003

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-112 775-113

WHEELS; TRACKS; TYRE; HUB; DRUM Recoil unit, removing Recoil unit, installing

1.00 1.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

0.20 0.20

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

0.50

AIR CONDITIONING UNIT Fan motor, replacing

87 873-006

12/12/2014

Volvo Construction Equipment

991

MCT135C Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-038 915-008 915-009

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, replacing Control lever, removing Control lever, installing

992

0.80 0.80 0.80

Volvo Construction Equipment

12/12/2014

MCT145C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.40 1.25 2.50 3.00 7.00

2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003 2206003 - 2211003

ENGINE WITH MOUNTING AND EQUIPMENT

21 214-012

ENGINE Valves, adjusting

3.50

POWER TRANSMISSION

44 441-035 441-036

HYDROSTATIC DRIVE Drive motor, removing Drive motor, installing

1.75 1.75

2206003 - 2211003

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-112 775-113

WHEELS; TRACKS; TYRE; HUB; DRUM Recoil unit, removing Recoil unit, installing

1.00 1.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

0.20 0.20

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

0.50

AIR CONDITIONING UNIT Fan motor, replacing

87 873-006

12/12/2014

Volvo Construction Equipment

993

MCT145C Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-038 915-008 915-009

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, replacing Control lever, removing Control lever, installing

994

0.80 0.80 0.80

Volvo Construction Equipment

12/12/2014

MCT85C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.80 2.00 2.00 2.00 3.00

2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004

ENGINE WITH MOUNTING AND EQUIPMENT

23 233-001

FUEL SYSTEM Fuel system, bleeding

0.30

2211004 - 2216004

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

12/12/2014

0.20 0.20

Volvo Construction Equipment

995

996

Volvo Construction Equipment

12/12/2014

MCT95C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-013 173-014

0.30 0.80 2.00 2.00 2.00 3.00

2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004 2211004 - 2216004

ENGINE WITH MOUNTING AND EQUIPMENT

23 233-001

FUEL SYSTEM Fuel system, bleeding

0.30

2211004 - 2216004

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-003 843-004

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Window pane, removal Window pane, installation

12/12/2014

0.20 0.20

Volvo Construction Equipment

997

998

Volvo Construction Equipment

12/12/2014

MT2000 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-002 173-004 173-004 173-007 173-007 173-012 173-012 173-035 173-035

SERVICE Maintenance service, daily Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 250 hours Maintenance service, every 1000 hours Maintenance service, every 1000 hours Maintenance service, first 50 hours Maintenance service, first 50 hours

1.50 1.50 4.50 4.50 6.00 6.00 19.00 19.00 7.50 7.50

1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-070 210-072 210-072 218-009 218-009

ENGINE Engine, removing Engine, removing Engine, installing Engine, installing Engine mounts, replacing Engine mounts, replacing

13.00 13.00 9.50 9.50 22.00 22.00

25 252-017 252-017 252-018 252-018 252-022

1.25 1.25 1.25 1.25 2.50

252-022

2.50

256-010 256-010 256-011 256-011 256-022 256-022 258-023 258-023 258-024 258-024 258-025

0.60 0.60 0.50 0.50 0.60 0.60 0.70 0.70 0.60 0.60 0.40

12/12/2014

1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing 1 - 475018 Silencer, removing 475019 - 479999 Silencer, installing 1 - 475018 Silencer, installing 475019 - 479999 Exhaust pipe, changing pipe between silencer and1 - 475018 turbocharger Exhaust pipe, changing pipe between silencer and475019 - 479999 turbocharger Air cleaner, removing 1 - 475018 Air cleaner, removing 475019 - 479999 Air cleaner, installing 1 - 475018 Air cleaner, installing 475019 - 479999 Scavenge pipe, replacing 1 - 475018 Scavenge pipe, replacing 475019 - 479999 Charge air cooler, removing 1 - 475018 Charge air cooler, removing 475019 - 479999 Charge air cooler, installing 1 - 475018 Charge air cooler, installing 475019 - 479999 Charge air cooler pipe, removing 1 - 475018

Volvo Construction Equipment

999

MT2000 Op.no.

time (h)

258-025 258-026 258-026

0.40 0.20 0.20

Charge air cooler pipe, removing Charge air cooler pipe, installing Charge air cooler pipe, installing

475019 - 479999 1 - 475018 475019 - 479999

1.25 1.25 1.00 1.00 0.80 0.80 0.50 0.50 5.00 5.00 1.50 1.50 0.40 0.40 0.30 0.30 0.50 0.50 0.40 0.40 3.50 3.50 0.40 0.40 0.40 0.40 0.50 0.50 0.60 0.60 0.40 0.40 0.40 0.40

COOLING SYSTEM Radiator, removing Radiator, removing Radiator, installing Radiator, installing Fan motor, removing Fan motor, removing Fan motor, installing Fan motor, installing Fan pump, removing Fan pump, removing Fan pump, installing Fan pump, installing Fan louvre, removing Fan louvre, removing Fan louvre, installing Fan louvre, installing Cooling fan, removing Cooling fan, removing Cooling fan, installing Cooling fan, installing Fan shroud, replacing Fan shroud, replacing Cooling fan, manual speed overriding Cooling fan, manual speed overriding Cooling fan pump solenoid, replacing Cooling fan pump solenoid, replacing Cooling fan motor reversing solenoid, replacing Cooling fan motor reversing solenoid, replacing Cooling fan motor reversing valve, replacing Cooling fan motor reversing valve, replacing Cooling fan speed, checking Cooling fan speed, checking Cooling fan system pressure, checking Cooling fan system pressure, checking

1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999

26 261-011 261-011 261-013 261-013 263-001 263-001 263-003 263-003 263-023 263-023 263-024 263-024 263-037 263-037 263-038 263-038 263-039 263-039 263-040 263-040 263-042 263-042 263-043 263-043 263-044 263-044 263-045 263-045 263-087 263-087 263-088 263-088 263-089 263-089

1000

Notes

Volvo Construction Equipment

12/12/2014

MT2000 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-002 311-009 311-009 311-010 311-010 313-001 313-001 313-002 313-002

0.70 0.70 0.40 0.40 0.20 0.20 0.40 0.40 0.20 0.20

BATTERY Batteries, replacing Batteries, replacing Battery, disconnecting Battery, disconnecting Battery, connecting Battery, connecting Battery box, removing Battery box, removing Battery box, installing Battery box, installing

1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999

0.40 0.40

LIGHTING Strobe, replacing Strobe, replacing

1 - 475018 475019 - 479999

0.40 0.40 0.10 0.70 0.70 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40

OTHER ELECTRICAL EQUIPMENT Front I/O box, removing Front I/O box, installing Front I/O box assembly, repairing Front RCE, replacing Rear RCE, replacing Grade sensor, removing Grade sensor, installing Ground panel, removing Ground panel, installing SMC panel, removing SMC panel, removing SMC panel, installing SMC panel, installing

1 - 475018 475019 - 479999 1 - 475018 475019 - 479999

0.40 0.40 1.25 1.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Object detection system sensor, adjusting 1 - 475018 Object detection system sensor, adjusting 475019 - 479999 Instrument panel (display unit), replacing 475019 - 479999 Instrument panel (display unit), replacing 1 - 475018

35 352-003 352-003 36 366-003 366-004 366-005 366-084 366-085 366-090 366-091 366-092 366-093 367-022 367-022 367-023 367-023 38 386-020 386-020 387-021 387-021

POWER TRANSMISSION

41 413-012

CLUTCH; TORQUE CONVERTER Clutch assembly, removing

12/12/2014

1.75

Volvo Construction Equipment

1 - 475018

1001

MT2000 Op.no.

time (h)

413-012 413-013 413-013

1.75 2.50 2.50

Clutch assembly, removing Clutch assembly, installing Clutch assembly, installing

475019 - 479999 1 - 475018 475019 - 479999

2.00 2.00 2.00 2.00

GEARBOX, Track gearbox, removing Track gearbox, removing Track gearbox, installing Track gearbox, installing

1 - 475018 475019 - 479999 1 - 475018 475019 - 479999

43 431-113 431-113 431-114 431-114 44 441-110 441-110 441-113 441-113 441-114 441-114 442-082 442-082 442-082 442-082 442-083 442-083 442-083 442-083 442-153 442-153 442-154 442-154 442-155

0.30 0.30 0.60 0.60 0.40 0.40 6.50 6.50 6.50 6.50 3.00 3.00 3.50 3.50 0.50 0.50 1.25 1.25 0.80

442-155

0.80

442-156

0.80

442-156

0.80

442-157 442-157 442-158

0.50 0.50 0.40

442-158

0.40

442-159 442-159

0.40 0.40

1002

Notes

HYDROSTATIC DRIVE Track drive motor solenoid, replacing Track drive motor solenoid, replacing Track motor, removing Track motor, removing Track motor, installing Track motor, installing Propulsion pump, removing Propulsion pump, removing Propulsion pump, removing Propulsion pump, removing Propulsion pump, installing Propulsion pump, installing Propulsion pump, installing Propulsion pump, installing Propulsion pump charge pressure, checking Propulsion pump charge pressure, checking Propulsion pump system pressure, checking Propulsion pump system pressure, checking Right side propulsion pump EDC (Electronic Displacement Control), replacing Right side propulsion pump EDC (Electronic Displacement Control), replacing Left side propulsion pump EDC (Electronic Displacement Control), replacing Left side propulsion pump EDC (Electronic Displacement Control), replacing Pilot permissive valve, replacing Pilot permissive valve, replacing Propulsion pump high pressure relief valve, replacing Propulsion pump high pressure relief valve, replacing Propel, calibrating Propel, calibrating

Volvo Construction Equipment

12/12/2014

MT2000 Op.no.

time (h)

Notes

BRAKE

55 550-023 550-023 550-055 550-055

PARKING BRAKE Parking brake, function checking Parking brake, function checking Parking brake release valve, replacing Parking brake release valve, replacing

0.20 0.20 0.80 0.80

STEERING

64 640-002 640-002 641-002 641-002 645-004 645-004 645-005 645-005 645-018 645-018 645-024 645-024 645-082 645-082 645-109 645-109 645-111 645-111

STEERING Steering limit switch, replacing Steering limit switch, replacing Steering wheel sensor, replacing Steering wheel sensor, replacing Steering cylinder, removing Steering cylinder, removing Steering cylinder, installing Steering cylinder, installing Steering pressure, checking Steering pressure, checking Steering valve solenoid, replacing Steering valve solenoid, replacing Steering valve, replacing Steering valve, replacing Steering valve solenoid, overriding Steering valve solenoid, overriding Track steering calibration, adjusting Track steering calibration, adjusting

0.40 0.40 0.90 0.80 0.50 0.50 0.40 0.40 0.50 0.50 0.40 0.40 0.50 0.50 0.30 0.30 0.50 0.50

1 - 475018 475019 - 479999 1 - 475018 475019 - 479999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-025 715-025 715-026 715-026 715-027 715-027 715-028 715-028

FRAME Silencer housing panel, removing Silencer housing panel, removing Silencer housing panel, installing Silencer housing panel, installing Belt guard door, removing Belt guard door, removing Belt guard door, installing Belt guard door, installing

12/12/2014

0.40 0.40 0.40 0.40 0.40 0.40 0.50 0.50

Volvo Construction Equipment

1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999

1003

MT2000 Op.no.

time (h)

715-029 715-029 715-030 715-030 715-033 715-033 715-034 715-034 715-035 715-035 715-036 715-036

0.60 0.60 0.70 0.70 0.50 0.50 0.50 0.50 0.70 0.70 0.70 0.70

Silencer housing, removing Silencer housing, removing Silencer housing, installing Silencer housing, installing Exhaust ejector guard, removing Exhaust ejector guard, removing Exhaust ejector guard, installing Exhaust ejector guard, installing Front wrapper, removing Front wrapper, removing Front wrapper, installing Front wrapper, installing

1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999

1.25 1.25 1.25 1.25 1.00 1.00 0.70 0.70 0.30 0.30 0.20 0.20 0.40 0.40 0.30 0.30 1.75 1.75 0.90 0.90 1.75 1.75 1.25 1.25 3.00 3.00 4.50 4.50 1.25 1.25

WHEELS; TRACKS; TYRE; HUB; DRUM Track chain assembly, removing Track chain assembly, removing Track chain assembly, installing Track chain assembly, installing Bottom roller, removing Bottom roller, removing Bottom roller, installing Bottom roller, installing Track pad, removing Track pad, removing Track pad, installing Track pad, installing Track grouser, removing Track grouser, removing Track grouser, installing Track grouser, installing Leg cylinder, removing Leg cylinder, removing Leg cylinder, removing Leg cylinder, removing Leg cylinder, installing Leg cylinder, installing Leg cylinder, installing Leg cylinder, installing Leg, removing Leg, removing Leg, installing Leg, installing Leg cylinder support, removing Leg cylinder support, removing

77 775-034 775-034 775-035 775-035 775-062 775-062 775-063 775-063 775-074 775-074 775-075 775-075 775-076 775-076 775-077 775-077 775-078 775-078 775-078 775-078 775-079 775-079 775-079 775-079 775-083 775-083 775-084 775-084 775-085 775-085

1004

Notes

Volvo Construction Equipment

12/12/2014

MT2000 Op.no.

time (h)

775-085 775-085 775-085 775-085 775-086 775-086 775-086 775-086 775-086 775-086 775-087 775-087 775-088 775-088 775-090 775-090 775-091 775-091 775-100 775-100 775-101 775-101 775-114 775-114 775-115 775-115 775-116 775-116

1.75 1.75 1.50 1.50 2.50 2.50 2.50 2.50 1.75 1.75 1.50 1.50 1.50 1.50 7.00 7.00 7.00 7.00 0.80 0.80 1.00 1.00 0.40 0.40 0.40 0.40 0.50 0.50

Notes

Leg cylinder support, removing Leg cylinder support, removing Leg cylinder support, removing Leg cylinder support, removing Leg cylinder support, installing Leg cylinder support, installing Leg cylinder support, installing Leg cylinder support, installing Leg cylinder support, installing Leg cylinder support, installing Chain tension unit, removing Chain tension unit, removing Chain tension unit, installing Chain tension unit, installing Steering collar bearing, replacing Steering collar bearing, replacing Bearing sleeve, replacing Bearing sleeve, replacing Track assembly, removing Track assembly, removing Track assembly, installing Track assembly, installing Speed sensor, replacing Speed sensor, replacing Leg valve solenoid, replacing Leg valve solenoid, replacing Leg valve, replacing Leg valve, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-001 821-002 821-002 821-005 821-005 821-031 821-031 827-001 827-001

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, removing Engine hood, installing Engine hood, installing Engine hood, replacing Engine hood, replacing Engine hood, changing gas spring Engine hood, changing gas spring Cab ladder, replacing Cab ladder, replacing

12/12/2014

0.80 0.80 0.80 0.80 0.80 0.80 0.70 0.70 1.75 1.75

Volvo Construction Equipment

1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999

1005

MT2000 Op.no.

time (h)

827-001 827-001 827-002 827-002

2.00 2.00 0.90 0.90

Cab ladder, replacing Cab ladder, replacing Engine access ladder, replacing Engine access ladder, replacing

1 - 475018 475019 - 479999 1 - 475018 475019 - 479999

0.30 0.30 0.40 0.40

DOORS; HATCH; COVER PLATE, (all) Access panel, removing Access panel, removing Access panel, installing Access panel, installing

1 - 475018 475019 - 479999 1 - 475018 475019 - 479999

0.30 0.30 0.30 0.30

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Mirror, removing 1 - 475018 Mirror, removing 475019 - 479999 Mirror, installing 1 - 475018 Mirror, installing 475019 - 479999

0.50 0.50 0.60 0.60 0.60 0.60 0.50 0.50 1.25 1.25 1.50 1.50

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, removing Operator's seat, removing Operator's seat, removing Operator's seat, installing Operator's seat, installing Operator's seat, installing Operator's seat, installing Seat channel guide, replacing Seat channel guide, replacing Seat support, replacing Seat support, replacing

1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999

2.00 2.00

AIR CONDITIONING UNIT Fan motor, replacing Fan motor, replacing

1 - 475018 475019 - 479999

83 831-040 831-040 831-041 831-041 84 841-001 841-001 841-002 841-002 85 852-003 852-003 852-003 852-003 852-004 852-004 852-004 852-004 852-022 852-022 852-091 852-091 87 873-006 873-006

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-011 911-013 911-013 911-014 911-014

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing 1 - 475018 Oil cooler, replacing 475019 - 479999 Hydraulic oil cooler, removing 1 - 475018 Hydraulic oil cooler, removing 475019 - 479999 Hydraulic oil cooler, installing 1 - 475018 Hydraulic oil cooler, installing 475019 - 479999

1006

7.00 7.00 5.00 5.00 1.50 1.50

Volvo Construction Equipment

12/12/2014

MT2000 Op.no.

time (h)

911-036 911-036 911-037 911-037 911-041 911-041 912-070 912-070 912-180 912-180 912-181 912-181 912-200 912-200 912-201 912-201 913-052 913-052 913-053 913-053 913-076 913-076 913-077 913-077 913-078

7.00 7.00 4.00 4.00 7.00 7.00 0.40 0.40 0.90 0.90 0.60 0.60 0.50 0.50 0.40 0.40 0.80 0.80 0.60 0.60 5.00 5.00 1.50 1.50 0.50

913-078

0.50

913-079 913-079 913-080 913-080

0.40 0.40 0.50 0.50

Hydraulic oil tank, removing 1 - 475018 Hydraulic oil tank, removing 475019 - 479999 Hydraulic oil tank, installing 1 - 475018 Hydraulic oil tank, installing 475019 - 479999 Auxiliary hydraulic oil tank, replacing 1 - 475018 Auxiliary hydraulic oil tank, replacing 475019 - 479999 Check valve, replacing 1 - 475018 Check valve, replacing 475019 - 479999 Valve block, removing 1 - 475018 Valve block, removing 475019 - 479999 Valve block, installing 1 - 475018 Valve block, installing 475019 - 479999 General purpose distribution valve, removing 1 - 475018 General purpose distribution valve, removing 475019 - 479999 General purpose distribution valve, installing 1 - 475018 General purpose distribution valve, installing 475019 - 479999 Hydraulic pump, removing 1 - 475018 Hydraulic pump, removing 475019 - 479999 Hydraulic pump, installing 1 - 475018 Hydraulic pump, installing 475019 - 479999 General purpose pump, removing 1 - 475018 General purpose pump, removing 475019 - 479999 General purpose pump, installing 1 - 475018 General purpose pump, installing 475019 - 479999 General purpose pump system pressure, 1 - 475018 checking General purpose pump system pressure, 475019 - 479999 checking Left rear general purpose valve, overriding 1 - 475018 Left rear general purpose valve, overriding 475019 - 479999 General purpose system pressure valve, adjusting1 - 475018 General purpose system pressure valve, adjusting475019 - 479999

3.00 3.00 2.00 2.00 4.00 4.00 3.00 3.00 9.50 9.50

FUNCTION FOR ROAD CONSTRUCTION Gathering conveyor, removing Gathering conveyor, removing Gathering conveyor, installing Gathering conveyor, installing Gathering conveyor belt, removing Gathering conveyor belt, removing Gathering conveyor belt, installing Gathering conveyor belt, installing Conveyor slider rail, replacing Conveyor slider rail, replacing

98 983-002 983-002 983-003 983-003 983-004 983-004 983-005 983-005 983-006 983-006

12/12/2014

Notes

Volvo Construction Equipment

1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999 1 - 475018 475019 - 479999

1007

MT2000 Op.no.

time (h)

983-007 983-007 983-008 983-008 983-008 983-008 983-008 983-008 983-009 983-009 983-009 983-009 983-009 983-009 983-010 983-010 983-011 983-011 983-012 983-012 983-012 983-012 983-022 983-022 983-023 983-023 983-024 983-024 983-025 983-025 983-026 983-026 983-027 983-027 983-028 983-028 983-029 983-029 983-030 983-030 983-031 983-031 983-032 983-032

9.00 9.00 0.40 0.40 0.60 0.60 0.50 0.50 0.40 0.40 0.50 0.50 0.60 0.60 0.50 0.50 0.40 0.40 2.00 2.00 5.50 5.50 3.00 3.00 2.50 2.50 0.40 0.40 0.40 0.40 1.00 1.00 1.75 1.75 1.50 1.50 0.30 0.30 0.50 0.50 0.50 0.50 0.50 0.50

1008

Notes

Rubber disc roller, replacing Rubber disc roller, replacing Belt tension cylinder, removing Belt tension cylinder, removing Belt tension cylinder, removing Belt tension cylinder, removing Belt tension cylinder, removing Belt tension cylinder, removing Belt tension cylinder, installing Belt tension cylinder, installing Belt tension cylinder, installing Belt tension cylinder, installing Belt tension cylinder, installing Belt tension cylinder, installing Live shaft roller, removing Live shaft roller, removing Live shaft roller, installing Live shaft roller, installing Sideboard seal, replacing Sideboard seal, replacing Sideboard seal, replacing Sideboard seal, replacing Gathering conveyor rubber flap, removing Gathering conveyor rubber flap, removing Gathering conveyor rubber flap, installing Gathering conveyor rubber flap, installing Hopper, removing Hopper, removing Hopper, installing Hopper, installing Hopper, replacing Hopper, replacing Discharge conveyor, removing Discharge conveyor, removing Discharge conveyor, installing Discharge conveyor, installing Conveyor cover, removing Conveyor cover, removing Conveyor cover, installing Conveyor cover, installing Conveyor lift cylinder, removing Conveyor lift cylinder, removing Conveyor lift cylinder, installing Conveyor lift cylinder, installing Volvo Construction Equipment

MT2000 Op.no.

983-033 983-033 983-034 983-034 983-035 983-035 983-036 983-036 983-037 983-037 983-038 983-038 983-039 983-039 983-040 983-040 983-041 983-041 983-048 983-048 983-049 983-049 983-050 983-050 983-202 983-202 983-203 983-203 983-204 983-204 983-205 983-205 983-206 983-206 983-207 983-207 983-208 983-208 983-209 983-209 983-210 983-210 983-211 983-211 12/12/2014

time (h)

0.50 0.50 0.20 0.20 6.00 6.00 6.50 6.50 1.75 1.75 2.00 2.00 15.00 15.00 1.75 1.75 2.50 2.50 0.50 0.50 0.40 0.40 2.50 2.50 0.30 0.30 0.30 0.30 1.25 1.25 0.40 0.40 0.50 0.50 0.60 0.80 0.70 0.70 0.70 0.70 0.60 0.60 1.00 1.00

Notes

Safety cable, removing Safety cable, removing Safety cable, installing Safety cable, installing Discharge conveyor belt, removing Discharge conveyor belt, removing Discharge conveyor belt, installing Discharge conveyor belt, installing Discharge conveyor folding hinge link, removing Discharge conveyor folding hinge link, removing Discharge conveyor folding hinge link, installing Discharge conveyor folding hinge link, installing Throughing idler, replacing Throughing idler, replacing Conveyor support, removing Conveyor support, removing Conveyor support, installing Conveyor support, installing Conveyor swing cylinder, removing Conveyor swing cylinder, removing Conveyor swing cylinder, installing Conveyor swing cylinder, installing Conveyor swing pin bearing, replacing Conveyor swing pin bearing, replacing Discharge conveyor speed sensor, replacing Discharge conveyor speed sensor, replacing Conveyor drive pressure transducer, replacing Conveyor drive pressure transducer, replacing Conveyor valve, replacing Conveyor valve, replacing Conveyor load sensing pressure, checking Conveyor load sensing pressure, checking Conveyor relief pressure, checking Conveyor relief pressure, checking Conveyor joystick, replacing Conveyor joystick, replacing Conveyor control valve, replacing Conveyor control valve, replacing Gathering conveyor motor, removing Gathering conveyor motor, removing Gathering conveyor motor, installing Gathering conveyor motor, installing Discharge conveyor motor, removing Discharge conveyor motor, removing Volvo Construction Equipment

MT2000 Op.no.

983-212 983-212 983-213 983-213 983-214 983-214 9833-001 9833-001 9833-002 9833-002 985-001 985-001 985-002 985-002 988-002 988-002 988-007 988-007 988-009 988-009 988-013 988-013 988-014 988-014 988-017 988-017 988-018 988-018 988-019 988-019 988-020 988-020 988-030 988-030 988-031 988-031 988-036 988-036 988-037 988-037 988-039 988-039 988-040 988-040 1010

time (h)

0.90 0.90 0.60 0.60 0.80 0.80 5.50 5.50 2.00 2.00 0.60 0.60 0.50 0.50 0.70 0.70 11.00 11.00 0.50 0.50 0.40 0.40 0.40 0.40 5.50 5.50 0.60 0.60 0.60 0.60 0.70 0.70 0.40 0.40 0.60 0.60 11.00 11.00 0.40 0.40 4.00 4.00 2.50 2.50

Notes

Discharge conveyor motor, installing 1 - 475018 Discharge conveyor motor, installing 475019 - 479999 Conveyor load sensing pressure valve, adjusting 1 - 475018 Conveyor load sensing pressure valve, adjusting 475019 - 479999 Conveyor pressure compensator valve, adjusting 1 - 475018 Conveyor pressure compensator valve, adjusting 475019 - 479999 Conveyor drive pump, removing 1 - 475018 Conveyor drive pump, removing 475019 - 479999 Conveyor drive pump, installing 1 - 475018 Conveyor drive pump, installing 475019 - 479999 Water system assembly, removing 1 - 475018 Water system assembly, removing 475019 - 479999 Water system assembly, installing 1 - 475018 Water system assembly, installing 475019 - 479999 Cutting drum tooth, replacing 1 - 475018 Cutting drum tooth, replacing 475019 - 479999 Cutting drum housing, removing 1 - 475018 Cutting drum housing, removing 475019 - 479999 Rubber flap, replacing 1 - 475018 Rubber flap, replacing 475019 - 479999 Gradation beam cylinder, removing 1 - 475018 Gradation beam cylinder, removing 475019 - 479999 Gradation beam cylinder, installing 1 - 475018 Gradation beam cylinder, installing 475019 - 479999 Cutting drum housing, installing 1 - 475018 Cutting drum housing, installing 475019 - 479999 Cutting drum flanged bearing, removing 1 - 475018 Cutting drum flanged bearing, removing 475019 - 479999 Cutting drum flanged bearing, installing 1 - 475018 Cutting drum flanged bearing, installing 475019 - 479999 Mouldboard cylinder, replacing 1 - 475018 Mouldboard cylinder, replacing 475019 - 479999 Wearing strip on mouldboard, removing 1 - 475018 Wearing strip on mouldboard, removing 475019 - 479999 Wearing strip on mouldboard, installing 1 - 475018 Wearing strip on mouldboard, installing 475019 - 479999 Rear mouldboard, removing 1 - 475018 Rear mouldboard, removing 475019 - 479999 Rear mouldboard, installing 1 - 475018 Rear mouldboard, installing 475019 - 479999 Gradation beam, removing 1 - 475018 Gradation beam, removing 475019 - 479999 Gradation beam, installing 1 - 475018 Gradation beam, installing 475019 - 479999 Volvo Construction Equipment

12/12/2014

MT2000 Op.no.

988-041 988-041 988-042 988-042 988-047 988-047 988-048 988-048 988-049 988-049 988-050 988-050 988-051 988-051 988-052 988-052 988-053 988-053 988-060 988-060 988-070 988-070 988-070 988-070 988-071 988-071 988-071 988-071 988-072 988-072 988-073 988-073 988-074 988-074 988-087 988-087 988-088 988-088 988-089 988-089 988-090 988-090 988-092 988-092 12/12/2014

time (h)

0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.80 0.80 0.90 0.90 0.70 0.70 0.80 0.80 0.70 0.70 1.50 1.50 0.60 0.60 0.60 0.60 0.50 0.50 0.60 0.60 0.50 0.50 0.40 0.40 0.80 0.80 14.00 14.00 8.00 8.00 11.00 11.00 0.50 0.50 0.70 0.70

Notes

Window door, removing Window door, removing Window door, installing Window door, installing Sideskirt cylinder, removing Sideskirt cylinder, removing Sideskirt cylinder, installing Sideskirt cylinder, installing Left side sideskirt, removing Left side sideskirt, removing Left side sideskirt, installing Left side sideskirt, installing Right side sideskirt, removing Right side sideskirt, removing Right side sideskirt, installing Right side sideskirt, installing Sideskirt ski, replacing Sideskirt ski, replacing Baseplate, replacing Baseplate, replacing Milling sheave, removing Milling sheave, removing Milling sheave, removing Milling sheave, removing Milling sheave, installing Milling sheave, installing Milling sheave, installing Milling sheave, installing Milling sheave idler removing Milling sheave idler removing Milling sheave idler, installing Milling sheave idler, installing Milling sheave idler bearing and pin, replacing Milling sheave idler bearing and pin, replacing Drum drive, removing Drum drive, removing Drum drive, installing Drum drive, installing Drum carrier spindle, removing Drum carrier spindle, removing Drum carrier spindle, installing Drum carrier spindle, installing Drum drive belt tension arm, removing Drum drive belt tension arm, removing Volvo Construction Equipment

MT2000 Op.no.

988-093 988-093 988-094 988-094 988-096 988-096 988-097 988-097 988-100 988-100 988-101 988-101 988-102 988-102 988-103 988-103 988-104 988-104 988-105 988-105 988-106 988-106 988-107 988-107

1012

time (h)

0.80 0.80 1.25 1.25 0.40 0.40 0.30 0.30 0.90 0.90 12.00 12.00 6.50 6.50 1.25 1.25 0.80 0.80 0.60 0.60 11.00 11.00 6.00 6.00

Notes

Drum drive belt tension arm, installing Drum drive belt tension arm, installing Drum drive belt tension arm bushing, replacing Drum drive belt tension arm bushing, replacing Drum drive belt, removing Drum drive belt, removing Drum drive belt, installing Drum drive belt, installing Cutting drum sleeve, replacing Cutting drum sleeve, replacing Cutting drum, removing Cutting drum, removing Cutting drum, installing Cutting drum, installing Cutting drum coolant, draining Cutting drum coolant, draining Cutting drum coolant, filling Cutting drum coolant, filling Cutting drum housing door cylinder, replacing Cutting drum housing door cylinder, replacing Cutting drum housing door, removing Cutting drum housing door, removing Cutting drum housing door, installing Cutting drum housing door, installing

Volvo Construction Equipment

12/12/2014

MW500 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 173-001 173-003 173-006 173-010 173-012 173-014 173-050 173-305 173-378

7.00 1.50 0.70 1.75 3.00 7.00 4.50 0.10 0.10 0.30

SERVICE Warranty inspection 100 hours Maintenance service, as required Maintenance service, every 10 hours Maintenance service, every 100 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Greasing, daily Lubrication, every 500 hours Lubrication, every 100 hours

0.20 0.30 0.20 0.20 0.40 0.40

GENERAL Service position 1 Service position 2 Service position 3 Service position 4 Service position 5 Service position 6

19 191-021 191-022 191-025 191-026 191-027 191-028

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072

6.00 7.00

ENGINE Engine, removing Engine, installing

0.40

FUEL SYSTEM Fuel system, bleeding

0.30 0.10 1.75

INLET SYSTEM; EXHAUST SYSTEM Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Intercooler, replacing

1.50 1.50 1.75 2.50 2.50 1.75

COOLING SYSTEM Radiator, removing Radiator, installing Cooling package, removing Cooling package, installing Fan motor, removing Fan motor, installing

23 233-001 25 256-003 256-004 258-002 26 261-011 261-013 261-022 261-023 263-001 263-003

12/12/2014

Volvo Construction Equipment

1013

MW500 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 301-001 301-002 301-003 301-003 301-003 301-003 301-003 301-004 301-005 301-011

GENERAL Control panel, software update Control unit, software update Machine, Calibration Machine, Calibration Machine, Calibration Machine, Calibration Machine, Calibration Control panel, parameter setting Pre-programmed ECU, replacing Wheel support sensor, Calibrating

0.40 0.50 0.20 0.40 0.30 0.20 0.50 0.20 0.70 0.60

POWER TRANSMISSION

41 413-012 413-013

2.50 2.50

CLUTCH; TORQUE CONVERTER Clutch assembly, removing Clutch assembly, installing

2.00 1.50 2.00 2.50 6.50 7.00

HYDROSTATIC DRIVE Track motor, removing Track motor, removing Track motor, installing Track motor, installing Propulsion pump, removing Propulsion pump, installing

3.00 4.00

FRONT AXLE; REAR AXLE Axle, removing Axle, installing

44 441-113 441-113 441-114 441-114 442-082 442-083 46 461-002 461-003

STEERING

62 622-058 622-063

0.80 0.70

STEERING AXLE Tie bar, removing Tie bar, installing

0.70 0.90

STEERING Steering control unit, removing Steering control unit, installing

64 645-031 645-035

1014

Volvo Construction Equipment

12/12/2014

MW500 Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

0.20 0.20

FRAME Protecting plate, removal Protecting plate, installation

0.40 0.60 0.70 0.30 0.30 1.75 1.75 1.50 1.25

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing Top roller, replacing one Top roller, removal Top roller, installation Support leg cylinder left, replacing Support leg cylinder right, replacing Front axle cylinder, replacing Sliding plates, replacing

77 771-007 771-008 775-051 775-052 775-053 778-001 778-002 778-003 778-004

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-006 810-007

0.10 0.10

CAB, NAKED; CANOPY Ascent, removing Ascent, installing

0.80 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

82 821-001 821-002

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 912-180 912-180 912-180 912-180 912-181 912-181 912-181 912-181

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Valve block, removing Valve block, removing Valve block, removing Valve block, removing Valve block, installing Valve block, installing Valve block, installing Valve block, installing

12/12/2014

2.00 2.50 2.50 0.90 1.00 2.50 1.25 2.50 3.00 1.00

Volvo Construction Equipment

1015

MW500 Op.no.

time (h)

913-023 913-023 913-024 913-024

3.50 0.80 0.80 3.00

Pump, removal Pump, removal Pump, installation Pump, installation

4.50

UNIT, DIGGING Slewing cylinder, replacing

0.20 0.90 1.25 0.20 0.20 1.25 0.60 0.50 1.25 0.90 0.40 0.70 0.50 0.80 0.80 0.30 0.30 0.30 0.20 0.40 0.50 0.40 0.60 0.80 1.00 0.90 0.40 0.40 0.40 0.40 1.00 1.75 2.00 0.40 0.40

FUNCTION FOR ROAD CONSTRUCTION Conveyor belt tension, adjusting Conveyor belt, removing Conveyor belt, installing Conveyor, removing Conveyor, installing Deflect pulley, replacing Rubber stripes, replacing Cover rubber, replacing Conveyor head, removing Conveyor head, installing Conveyor lift cylinder, removing Conveyor lift cylinder, installing Conveyor drive pump belt, replacing Conveyor drive pump, removing Conveyor drive pump, installing Water tank, removing Water tank, installing Sprinkling pipe, removing Sprinkling pipe, installing Water pump, removing Water pump, installing Cutting drum tooth, replacing Scraper, replacing Rubber flap, replacing Mouldboard cylinder, replacing Deflector cylinder, replacing Deflector right, removing Deflector right, installing Deflector front, removing Deflector front, installing Intermidiate shaft, adjusting Milling gearbox, removing Milling gearbox, installing Wearing strip on mouldboard, removing Wearing strip on mouldboard, installing

97 971-094 98 983-001 983-013 983-014 983-015 983-016 983-017 983-018 983-019 983-020 983-021 983-031 983-032 983-051 9833-001 9833-002 985-003 985-004 985-005 985-006 985-007 985-008 988-002 988-004 988-009 988-020 988-021 988-022 988-023 988-024 988-025 988-026 988-027 988-028 988-030 988-031

1016

Notes

Volvo Construction Equipment

12/12/2014

MW500 Op.no.

time (h)

988-032 988-033 988-034 988-035 988-036 988-037 988-043 988-044 988-098 988-099 988-101 988-102 988-106 988-107

1.75 1.75 2.50 3.00 1.25 1.25 0.50 0.50 0.70 2.50 0.70 0.60 0.20 0.20

12/12/2014

Notes

Deflector left, removing Deflector left, installing Intermediate shaft, removing Intermediate shaft, installing Rear mouldboard, removing Rear mouldboard, installing Sliding device mouldboard, removing Sliding device mouldboard, installing Drum drive belt top, replacing Drum drive belt down, replacing Cutting drum, removing Cutting drum, installing Cutting drum housing door, removing Cutting drum housing door, installing

Volvo Construction Equipment

1017

1018

Volvo Construction Equipment

12/12/2014

Omni 1000 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-010 173-012 173-050 173-303

0.70 0.50 0.30 0.40 0.30 0.20

SERVICE Maintenance service, every 10 hours Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Greasing, daily Lubrication, every 50 hours

0.20 0.30

GENERAL Service position 1 Service position 2

19 191-021 191-022

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-005 777-006

WHEELS; TRACKS; TYRE; HUB; DRUM Vibration motor, removing Vibration motor, installing

0.80 0.60

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 827-005 827-006 827-007 827-008

ENGINE HOOD; MUDGUARD; FOOT STEP Walkway, removing Walkway, installing Deck platform, removing Deck platform, installing

0.50 0.40 0.60 0.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-003 982-003 982-004 982-004 982-015 982-015 982-016 982-016

12/12/2014

2.50 0.80 4.00 1.00 2.00 0.90 3.00 0.80

Volvo Construction Equipment

1019

Omni 1000 Op.no.

982-019 982-020 982-026 982-026 982-030 982-030 982-040 982-050 982-050 983-130 983-131 983-132 983-133 986-005 986-005 986-005 986-005 986-006 986-006 986-006 986-006 987-017 987-018 987-024 987-030 987-031 987-032 987-033 987-050 987-050 987-051 987-051

1020

time (h)

1.75 2.00 0.40 0.30 1.75 3.00 1.75 2.50 1.00 0.90 0.80 1.50 1.25 0.70 1.25 1.00 1.25 1.75 1.25 1.75 0.50 0.50 0.60 15.00 0.70 0.40 0.70 0.60 0.50 0.90 0.60 0.60

Notes

Slope cylinder, removing Slope cylinder, installing End plate, replacing End plate, replacing Sliding bearing, replacing Sliding bearing, replacing Brake cylinder, replacing Crown control cylinder, replacing Crown control cylinder, replacing Vibration shaft, removing Vibration shaft, installing Vibration bearing, removing Vibration bearing, installing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, installing Heater bar, installing Heater bar, installing Heater bar, installing Edger guide, removing Edger guide, installing Screed plate, replacing Extension height gear motor, removing Extension height gear motor, installing Outer height assembly, removing Outer height assembly, installing Deflector, removing Deflector, removing Deflector, installing Deflector, installing

Volvo Construction Equipment

12/12/2014

Omni 318 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-303

SERVICE Lubrication, every 50 hours

0.60

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-003 982-003 982-004 982-004 982-007 982-008 982-009 982-010 982-011 982-012 982-013 982-014 982-015 982-016 982-019 982-020 982-021 982-022 982-023 982-024 982-025 982-502 982-503 983-130 983-130 983-130 983-131 983-131 983-131 983-132 983-132 983-133 983-133 983-134

FUNCTION FOR ROAD CONSTRUCTION Screed, removing Screed, removing Screed, installing Screed, installing Strike off plate, removing Strike off plate, installing Saddle assembly, removing Saddle assembly,installing Inner support tube, removing Inner support tube, installing Outer support tube, removing Outer support tube, installing Extension cylinder, removing Extension cylinder, installing Slope cylinder, removing Slope cylinder, installing Pre-Strike off, removing Pre-Strike off, installing Saddle bushing, replacing Saddle, removing Saddle, installing Extension height adjustment chain, removing Extension height adjustment chain, installing Vibration shaft, removing Vibration shaft, removing Vibration shaft, removing Vibration shaft, installing Vibration shaft, installing Vibration shaft, installing Vibration bearing, removing Vibration bearing, removing Vibration bearing, installing Vibration bearing, installing Vibration motor, removing

12/12/2014

0.80 0.70 1.00 0.90 0.60 0.70 4.50 5.50 2.00 2.50 2.50 2.50 4.50 5.50 0.60 0.50 1.25 1.50 11.00 5.00 6.00 0.90 0.90 0.90 1.00 0.40 0.90 0.60 1.25 0.60 1.25 0.60 1.50 0.70

Volvo Construction Equipment

1021

Omni 318 Op.no.

time (h)

983-134 983-135 983-135 983-136 986-005 986-005 986-006 986-006 987-008 987-009 987-010 987-011 987-012 987-013 987-014 987-015 987-016 987-017 987-018 987-019 987-020 987-021 987-022 987-023 987-024 987-024 987-030 987-031 987-032 987-033 987-034

0.50 0.60 0.90 1.25 0.80 1.00 1.50 1.25 0.60 0.60 1.50 2.00 4.50 1.75 2.00 4.00 4.50 0.50 0.60 0.50 0.40 0.80 0.70 0.60 4.50 7.50 0.50 0.40 1.00 0.90 2.50

987-035 987-036 987-037

0.80 0.90 2.50

987-040 987-041 987-042 987-043 987-044 987-045 987-046 987-047

0.80 0.90 0.40 0.40 1.75 1.50 0.30 0.30

1022

Notes

Vibration motor, removing Vibration motor, installing Vibration motor, installing Vibration drive belt, replacing Heater bar, removing Heater bar, removing Heater bar, installing Heater bar, installing Power crown motor, removing Power crown motor, installing Power crown, removing Power crown, installing Power crown, disassembly and assembly Main screed strike off, removing Main screed strike off, installing Screed extension, removing Screed extension, installing Edger guide, removing Edger guide, installing Depth crank, removing Depth crank, installing Depth crank, disassembly and assembly Side arm, removing Side arm, installing Screed plate, replacing Screed plate, replacing Extension height gear motor, removing Extension height gear motor, installing Outer height assembly, removing Outer height assembly, installing Outer height screw assembly, disassembling/ assembling Inner height assembly, removing Inner height assembly, installing Inner height screw assembly, disassembling/ assembling Edger guide bracket, removing Edger guide bracket, installing Edger guide jack, removing Edger guide jack, installing Edger plate, removing Edger plate, installing Edger shoe, removing Edger shoe, installing

Volvo Construction Equipment

12/12/2014

P4370B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-006 173-007 173-010 173-012

SERVICE Maintenance service, every 50 hours Maintenance service, every 100 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours

19 191-021 191-022

2.50 5.00 5.00 11.00 15.00 0.30 0.30

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

21 214-012

ENGINE Valves, adjusting

12/12/2014

2.00

Volvo Construction Equipment

1023

1024

Volvo Construction Equipment

12/12/2014

P5770C ABG Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-001 173-003 173-010 173-012 173-014 173-016 173-016 173-016 173-016 173-018 173-019 173-036

SERVICE Maintenance service, as required Maintenance service, every 10 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 3000 hours Maintenance service, every 3000 hours Maintenance service, every 3000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, first 100 hours

19 191-022 191-025

4.00 1.75 8.50 18.00 23.00 23.00 20.00 25.00 21.00 24.00 1.50 2.50 2.50 3.00

805015 - 999999 805015 - 999999 1 - 805014 1 - 805014

GENERAL Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-070 210-070 210-072 210-072 210-092

7.00 14.00 14.00 15.00 16.00 0.90

210-093

0.40

214-012

3.50

22 221-022 23 230-001

12/12/2014

0.70

0.50

ENGINE Compression test Engine, removing Engine, removing Engine, installing Engine, installing Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (crank shaft), replacing Valves, adjusting LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check

Volvo Construction Equipment

1025

P5770C ABG Op.no.

time (h)

233-001 233-002 233-004 233-014 233-020 234-011 234-012 237-033 237-034 237-035 237-124 239-002 239-003

0.40 0.70 0.50 2.00 1.50 1.00 1.25 2.50 3.00 2.50 1.25 0.60 0.40

Notes

Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel filters, replacing Fuel filter, checking Fuel tank, removing Fuel tank, installing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing High pressure fuel system, pressure relief Fuel cooler, removing Fuel cooler, installing

25 252-017 252-018 254-001 254-022

0.60 0.40 3.50 1.75

254-023

1.25

254-038 254-039 254-044 254-046 254-047 254-056 254-068 255-009 258-023 258-024

0.50 0.70 1.50 1.50 1.75 0.90 1.25 1.50 1.75 2.00

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed DPF inlet temperature sensor, replacing DPF outlet temperature sensor, replacing Glow plug, replacing Spark plug, replacing Spark plug, checking NOx sensor, replacing Muffler, adjusting Waste gate, testing Charge air cooler, removing Charge air cooler, installing

0.80 2.50 3.00 1.25 1.00 4.00 4.50 3.50 4.00 3.00 2.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Radiator, removing Radiator, installing Expansion tank, removing Expansion tank, installing Cooling package, removing Cooling package, installing Fan motor, removing Fan motor, installing Fan, installing Fan, removing

26 260-001 261-011 261-013 261-020 261-021 261-022 261-023 263-001 263-003 263-090 263-091

1026

Volvo Construction Equipment

12/12/2014

P5770C ABG Op.no.

29 293-001 293-004 293-006 293-007 293-008 293-009 293-010

time (h)

3.00 3.00 0.50 0.50 3.00 1.50 0.90

Notes

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR temperature sensor, replacing EGR pressure sensor, replacing EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 301-001 301-004 301-005 301-014

0.40 0.20 0.70 0.60

GENERAL Control panel, software update Control panel, parameter setting Pre-programmed ECU, replacing Trimming (offset adjustment)

0.50 0.30

BATTERY Battery, removing Battery, installing

0.70 0.70 0.30 0.30

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter motor, tests Starter relay, replacing

1.25

OTHER ELECTRICAL EQUIPMENT Generator screed heating regulator, checking

31 311-011 311-012 33 331-016 331-017 331-021 331-081 36 360-012

POWER TRANSMISSION

43 431-012 431-013

5.00 5.50

GEARBOX, Travel gearbox, removal Travel gearbox, installation

3.00 1.00 4.50 5.00

HYDROSTATIC DRIVE Travel drive, calibrating Gear shift valve pressure limiting valve, adjusting Drive motor, removing Drive motor, installing

44 440-024 440-025 441-035 441-036

12/12/2014

Volvo Construction Equipment

1027

P5770C ABG Op.no.

time (h)

442-088

1.25

442-167

2.50

Notes

Propulsion pump pressure cut off valve, checking and adjusting Propulsion pump mechanical zero position, checking and adjusting

STEERING

64 643-025

STEERING Steering angle sensor, adjusting

0.30

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-039

1.25

FRAME Noise-absorbing mats, replacing

0.70 0.60 3.00 3.00 0.30 0.20

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing Road scraper, removing Road scraper, installing

77 771-002 771-003 771-004 771-005 775-108 775-109

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-051 810-052

2.50 2.00

CAB, NAKED; CANOPY Canopy, removal Canopy, installation

0.50 0.30

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

85 852-003 852-004

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 911-036

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing

1028

4.00 4.50 5.00

Volvo Construction Equipment

12/12/2014

P5770C ABG Op.no.

time (h)

911-037 912-274

6.00 0.70

912-275 912-276

0.30 0.70

912-277

0.30

912-286 913-083

1.00 1.25

913-084

0.90

98 982-001 982-001 982-002 982-002 982-003 982-003 982-004 982-004 982-029 982-055 982-056 983-042 983-043 983-052 983-053 983-054 983-055 983-056 983-057 983-058 983-101 983-118 983-119 983-120 983-121 983-122

1.50 0.80 2.50 1.00 1.50 2.50 2.50 3.50 0.30 1.25 1.25 3.50 3.50 4.50 4.50 2.00 2.50 2.50 9.00 8.50 2.50 1.25 0.90 1.75 1.50 1.75

983-140 983-141 983-142

1.25 1.00 0.30

12/12/2014

Notes

Hydraulic oil tank, installing Screed assist, pressure regulating valve, replacing Screed assist, pressure regulating valve, adjusting Screed tensioning device, pressure regulating valve, replacing Screed tensioning device, pressure regulating valve, adjusting Cylinder valve block flow divider, adjusting Auger drive pump max. working pressure, checking and adjusting Auger drive pump standby pressure, checking and adjusting FUNCTION FOR ROAD CONSTRUCTION Tow arm, removing Tow arm, removing Tow arm, installing Tow arm, installing Screed, removing Screed, removing Screed, installing Screed, installing Levelling scales, adjusting Screed spacer blocks, removing Screed spacer blocks, installing Conveyor cover, removing Conveyor cover, installing Conveyor chain, removing Conveyor chain, installing Conveyor drive shaft, dissassembly and assembly Conveyor floor plate, removing Conveyor floor plate, installing Conveyor drive shaft, removing Conveyor drive shaft, installing Auger drive chain, replacing Conveyor drive chain, removing Conveyor drive chain, installing Conveyor idler assembly, removing Conveyor idler assembly, installing Conveyor idler assembly, disassembly and assembly Front apron plate, removing Front apron plate, installing Auger flight, removing

Volvo Construction Equipment

1029

P5770C ABG Op.no.

time (h)

983-143 986-005 986-005 986-005 986-005 986-006 986-006 986-006 986-006 986-010

0.10 0.70 1.25 1.25 1.00 0.50 1.75 1.75 1.25 1.75

Auger flight, installing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, installing Heater bar, installing Heater bar, installing Heater bar, installing Generator screed heating, checking

0.20 0.60

MISCELLANEOUS Automatic lubrication pump, removing Automatic lubrication pump, installing

99 993-022 993-023

1030

Notes

Volvo Construction Equipment

12/12/2014

P5870C ABG Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-001 173-003 173-010 173-012 173-014 173-016 173-016 173-016 173-016 173-018 173-019 173-036

19 191-022 191-025

4.00 1.75 8.50 19.00 23.00 23.00 20.00 25.00 21.00 24.00 1.50 2.50 2.50 3.00

805016 - 999999 805016 - 999999 1 - 805015 1 - 805015

GENERAL Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-070 210-070 210-072 210-072 210-092

7.00 14.00 14.00 15.00 16.00 0.90

210-093

0.40

214-012

3.50

22 221-022 23 230-001

12/12/2014

0.70

0.50

Volvo Construction Equipment

1031

P5870C ABG Op.no.

time (h)

233-001 233-002 233-004 233-014 233-020 234-011 234-012 237-033 237-034 237-035 237-124 239-002 239-003

0.40 0.70 0.50 2.00 1.50 1.00 1.25 2.50 3.00 2.50 1.25 0.60 0.40

Notes

25 252-017 252-018 254-001 254-022

0.60 0.40 3.50 1.75

254-023

1.25

254-038 254-039 254-044 254-046 254-047 254-056 254-068 255-009 258-023 258-024

0.50 0.70 1.50 1.50 1.75 0.90 1.25 1.50 1.75 2.00

0.80 2.50 3.00 1.25 1.00 4.00 4.50 3.50 4.00 3.00 2.50

26 260-001 261-011 261-013 261-020 261-021 261-022 261-023 263-001 263-003 263-090 263-091

1032

Volvo Construction Equipment

12/12/2014

P5870C ABG Op.no.

29 293-001 293-004 293-006 293-007 293-008 293-009 293-010

time (h)

3.00 3.00 0.50 0.50 3.00 1.50 0.90

Notes

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR temperature sensor, replacing EGR pressure sensor, replacing EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 301-001 301-004 301-005 301-014

0.40 0.20 0.70 0.60

GENERAL Control panel, software update Control panel, parameter setting Pre-programmed ECU, replacing Trimming (offset adjustment)

0.50 0.30

BATTERY Battery, removing Battery, installing

0.70 0.70 0.30 0.30

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter motor, tests Starter relay, replacing

1.25

OTHER ELECTRICAL EQUIPMENT Generator screed heating regulator, checking

31 311-011 311-012 33 331-016 331-017 331-021 331-081 36 360-012

POWER TRANSMISSION

43 431-012 431-013

5.00 5.50

GEARBOX, Travel gearbox, removal Travel gearbox, installation

3.00 1.00 4.50 5.00

HYDROSTATIC DRIVE Travel drive, calibrating Gear shift valve pressure limiting valve, adjusting Drive motor, removing Drive motor, installing

44 440-024 440-025 441-035 441-036

12/12/2014

Volvo Construction Equipment

1033

P5870C ABG Op.no.

time (h)

442-088

1.25

442-167

2.50

Notes

Propulsion pump pressure cut off valve, checking and adjusting Propulsion pump mechanical zero position, checking and adjusting

STEERING

64 643-025 645-004 645-005

STEERING Steering angle sensor, adjusting Steering cylinder, removing Steering cylinder, installing

0.30 1.25 1.25

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-039

1.25

FRAME Noise-absorbing mats, replacing

0.70 0.60 3.00 3.00 0.30 0.20

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing Road scraper, removing Road scraper, installing

77 771-002 771-003 771-004 771-005 775-108 775-109

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-051 810-052

2.50 2.00

CAB, NAKED; CANOPY Canopy, removal Canopy, installation

0.50 0.30

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

85 852-003 852-004

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing

1034

4.00

Volvo Construction Equipment

12/12/2014

P5870C ABG Op.no.

time (h)

911-014 911-036 911-037 912-274

4.50 5.00 6.00 0.70

912-275 912-276

0.30 0.70

912-277

0.30

912-286 913-083

1.00 1.25

913-084

0.90

98 982-001 982-001 982-002 982-002 982-003 982-003 982-004 982-004 982-029 982-055 982-056 983-042 983-043 983-052 983-053 983-054 983-055 983-056 983-057 983-058 983-096 983-101 983-118 983-119 983-120 983-121 983-122

12/12/2014

1.50 0.80 2.50 1.00 1.50 2.50 2.50 3.50 0.30 1.25 1.25 3.50 3.50 4.50 4.50 2.00 2.50 2.50 9.00 8.50 0.60 2.50 1.25 0.90 1.75 1.50 1.75

Notes

Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Screed assist, pressure regulating valve, replacing Screed assist, pressure regulating valve, adjusting Screed tensioning device, pressure regulating valve, replacing Screed tensioning device, pressure regulating valve, adjusting Cylinder valve block flow divider, adjusting Auger drive pump max. working pressure, checking and adjusting Auger drive pump standby pressure, checking and adjusting FUNCTION FOR ROAD CONSTRUCTION Tow arm, removing Tow arm, removing Tow arm, installing Tow arm, installing Screed, removing Screed, removing Screed, installing Screed, installing Levelling scales, adjusting Screed spacer blocks, removing Screed spacer blocks, installing Conveyor cover, removing Conveyor cover, installing Conveyor chain, removing Conveyor chain, installing Conveyor drive shaft, dissassembly and assembly Conveyor floor plate, removing Conveyor floor plate, installing Conveyor drive shaft, removing Conveyor drive shaft, installing Auger bearing protector, replacing Auger drive chain, replacing Conveyor drive chain, removing Conveyor drive chain, installing Conveyor idler assembly, removing Conveyor idler assembly, installing Conveyor idler assembly, disassembly and assembly

Volvo Construction Equipment

1035

P5870C ABG Op.no.

time (h)

983-140 983-141 983-142 983-143 986-005 986-005 986-005 986-005 986-006 986-006 986-006 986-006 986-010 986-010

1.25 1.00 0.30 0.10 0.70 1.25 1.25 1.00 0.50 1.75 1.75 1.25 1.75 1.75

Front apron plate, removing Front apron plate, installing Auger flight, removing Auger flight, installing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, installing Heater bar, installing Heater bar, installing Heater bar, installing Generator screed heating, checking Generator screed heating, checking

0.20 0.60

MISCELLANEOUS Automatic lubrication pump, removing Automatic lubrication pump, installing

99 993-022 993-023

1036

Notes

Volvo Construction Equipment

12/12/2014

P6820C ABG Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-001 173-003 173-010 173-012 173-014 173-014 173-016 173-018 173-018 173-019 173-036 173-302

SERVICE Maintenance service, as required Maintenance service, every 10 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 4000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, first 100 hours Service position 1

19 191-021 191-022 191-025

4.00 2.00 10.00 20.00 26.00 25.00 22.00 27.00 27.00 4.00 3.50 0.20 0.20 2.50 3.00

GENERAL Service position 1 Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-092

0.40

210-093

0.40

210-093

0.50

212-071 214-012 214-012 214-012 214-012

0.70 4.00 4.50 4.00 4.50

22 221-022

12/12/2014

0.30

ENGINE Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (crank shaft), replacing Engine rotation speed sensor (crank shaft), replacing Crankcase ventilation separator, replacing Valves, adjusting Valves, adjusting Valves, adjusting Valves, adjusting

715030 - 999999 51 - 715029

51 - 715029 51 - 715029 715030 - 999999 715030 - 999999

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

Volvo Construction Equipment

1037

P6820C ABG Op.no.

23 230-001 233-002 233-004 234-011 234-011 234-012 234-012 237-002 237-032 237-033 237-034 237-035 237-124 239-002 239-003

time (h)

0.50 0.80 0.30 1.25 1.25 1.50 1.50 5.50 2.50 0.50 1.25 2.00 0.70 0.60 0.40

25 251-007 252-017 252-018 252-021 252-021 254-001 254-001 254-022

0.60 0.60 0.40 0.90 0.80 3.50 3.50 1.75

254-023

1.25

254-031 254-031 254-033 254-033 254-038 254-038 254-039 254-043 254-044 254-045 254-046 254-047 254-048 254-050 254-052

1.50 1.50 3.50 3.50 0.70 0.90 0.70 0.30 0.40 1.25 0.30 0.40 0.40 0.90 0.70

1038

Notes

FUEL SYSTEM Carbon dioxide in fuel system, check Feed pump, replacing Feed pump, checking feed pressure Fuel tank, removing Fuel tank, removing Fuel tank, installing Fuel tank, installing Injectors, replacing all High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing High pressure fuel system, pressure relief Fuel cooler, removing Fuel cooler, installing INLET SYSTEM; EXHAUST SYSTEM Air intake hose, replacing Silencer, removing Silencer, installing Exhaust pipe, flexible tube, replacing Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Air pump, replacing Burner, replacing Burner, replacing DPF inlet temperature sensor, replacing DPF inlet temperature sensor, replacing DPF outlet temperature sensor, replacing Spark plug control unit, replacing Glow plug, replacing Glow plug, checking Spark plug, replacing Spark plug, checking Spark plug cable, replacing Fuel metering unit A, replacing Air pump safety valve, replacing

Volvo Construction Equipment

51 - 715029 715030 - 999999 51 - 715029 715030 - 999999

51 - 715029 715030 - 999999 715030 - 999999 51 - 715029

51 - 715029 715030 - 999999 715030 - 999999 51 - 715029 715030 - 999999 51 - 715029

12/12/2014

P6820C ABG Op.no.

time (h)

254-053 254-056 254-056 254-068 255-009 255-070 255-070 255-072 255-072 258-023 258-024

0.70 0.90 0.80 1.00 0.50 1.25 1.00 1.25 1.25 1.25 1.25

Glow plug control unit, replacing NOx sensor, replacing NOx sensor, replacing Muffler, adjusting Waste gate, testing Turbocharger, removing Turbocharger, removing Turbocharger, installing Turbocharger, installing Charge air cooler, removing Charge air cooler, installing

0.70 2.00 1.75 2.50 2.50 3.00 2.50 0.90 0.70 3.00 2.50 2.50 0.40 1.75 2.00 2.50 3.50 4.00 2.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Radiator, removing Radiator, removing Radiator, installing Radiator, installing Radiator hoses all, replacing Radiator hoses all, replacing Expansion tank, removing Expansion tank, installing Cooling package, removing Cooling package, installing Coolant pump, replacing Thermostat, checking Thermostat, replacing Thermostat, replacing Fan motor, removing Fan motor, installing Fan, installing Fan, removing

3.00 3.00 0.50 0.50 3.00 1.50 0.90

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR temperature sensor, replacing EGR pressure sensor, replacing EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

26 260-001 261-011 261-011 261-013 261-013 261-016 261-016 261-020 261-021 261-022 261-023 262-002 262-097 262-098 262-098 263-001 263-003 263-090 263-091 29 293-001 293-004 293-006 293-007 293-008 293-009 293-010

12/12/2014

Notes

Volvo Construction Equipment

51 - 715029 715030 - 999999

51 - 715029 715030 - 999999 51 - 715029 715030 - 999999

51 - 715029 715030 - 999999 51 - 715029 715030 - 999999 51 - 715029 715030 - 999999

715030 - 999999 51 - 715029

1039

P6820C ABG Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 301-001 301-004 301-005 301-014 301-015

GENERAL Control panel, software update Control panel, parameter setting Pre-programmed ECU, replacing Trimming (offset adjustment) Calibrate travel potentiometer and steering potentiometer

33 331-016 331-016 331-016 331-016 331-017 331-017 331-017 331-017 331-021 36 360-012 38 387-032 387-043 387-044 387-045 387-046 387-047 387-047 387-048 387-048

0.40 0.20 0.70 0.40 0.30

1.75 1.50 1.50 1.75 1.00 1.25 1.00 0.90 0.30

STARTING SYSTEM Starter motor, removing Starter motor, removing Starter motor, removing Starter motor, removing Starter motor, installing Starter motor, installing Starter motor, installing Starter motor, installing Starter motor, tests

1.25

OTHER ELECTRICAL EQUIPMENT Generator screed heating regulator, checking

1.50 1.00 0.80 1.00 0.80 0.50 1.25 0.80 0.30

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Main control unit memory battery, replacing Steering potentiometer, installing Steering potentiometer, removing Speed potentiometer, installing Speed potentiometer, removing Drive lever, installing Drive lever, installing Drive lever, removing Drive lever, removing

POWER TRANSMISSION

43 434-073 434-074

5.00 4.00

GEARBOX, Dropbox, installing Dropbox, removing

2.00 2.50

HYDROSTATIC DRIVE Track motor, replacing Propulsion pump, removing

44 441-111 442-082

1040

Volvo Construction Equipment

51 - 715029 715030 - 999999 715030 - 999999 51 - 715029 51 - 715029 51 - 715029 715030 - 999999 715030 - 999999

12/12/2014

P6820C ABG Op.no.

time (h)

442-082 442-083 442-083

1.50 1.75 3.00

Notes

Propulsion pump, removing Propulsion pump, installing Propulsion pump, installing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-039

1.25

FRAME Noise-absorbing mats, replacing

5.00 4.50 1.50 6.00 9.50 1.25 1.00 0.90 0.30 0.20 1.50 0.70 0.40 0.20 0.80 0.70

77 775-009 775-010 775-025 775-034 775-035 775-051 775-062 775-063 775-074 775-075 775-080 775-095 775-108 775-109 777-003 777-004

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-051 810-052

2.50 2.00

CAB, NAKED; CANOPY Canopy, removal Canopy, installation

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.60 0.60

INTERIOR EQUIPMENT Instrument console, removing Instrument console, installing

82 821-001 821-002 88 881-001 881-002

12/12/2014

Volvo Construction Equipment

1041

P6820C ABG Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 911-036 911-037 912-240 912-241 912-242 912-243 912-244 912-245 912-246 912-247 912-248 912-249 912-250 912-251 912-252 912-253 912-254 912-254 912-255 912-255 912-256 912-257 912-258 912-259 912-260 912-261 912-262 912-263 912-264 912-265 912-266

3.00 4.50 5.50 7.00 0.70 0.70 0.70 0.60 0.80 0.80 1.25 1.25 0.50 0.50 1.25 1.50 2.50 2.50 0.60 0.90 1.25 0.60 0.60 0.50 0.90 0.90 0.50 0.50 1.00 0.90 0.80 0.80 0.90

912-267

0.90

912-268 912-269 912-270 912-271

0.90 0.90 0.80 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Valve block, chain tensioner, removing Valve block, chain tensioner, installing Valve block, brake valve, removing Valve block, brake valve, installing Valve block, tamper, removing Valve block, tamper, installing Valve block, auger, removing Valve block, auger, installing Valve block, rinsing valves, removing Valve block, rinsing valves, installing Valve block, conveyor/vibration, removing Valve block, conveyor/vibration, installing Valve block, cylinder functions, removing Valve block, cylinder functions, installing Valve block, leveling, removing Valve block, leveling, removing Valve block, leveling, installing Valve block, leveling, installing Valve block, hopper wing lock, removing Valve block, hopper wing lock, installing Valve block, screed assist, removing Valve block, screed assist, installing Valve block, screed anti-climbing lock, removing Valve block, screed anti-climbing lock, installing Valve block, fan, removing Valve block, fan, installing Valve block, screed tensioner, removing Valve block, screed tensioner, installing Valve block, screed extension, height adjustment, removing Valve block, screed extension, height adjustment, installing Valve block, screed load, removing Valve block, screed load, installing Valve block, auger, height adjustment, removing Valve block, auger, height adjustment, installing

1042

Volvo Construction Equipment

12/12/2014

P6820C ABG Op.no.

time (h)

98 982-003 982-003 982-004 982-004 982-035 982-055 982-056 983-042 983-042 983-043 983-043 983-052 983-053 983-054 983-055 983-056 983-057 983-058 983-065 983-066 983-067 983-068 983-069 983-070 983-081 983-081 983-082 983-082 983-086 983-096 983-101 983-102 983-103 983-106 983-107 983-118 983-119 983-120 983-121 983-122

2.50 2.00 3.00 4.00 0.40 1.25 1.25 0.50 1.25 0.30 1.00 3.00 2.50 2.00 2.50 2.50 7.50 6.50 0.80 0.70 4.50 2.50 3.50 1.00 0.60 0.60 0.60 0.60 1.75 0.60 2.50 1.75 1.75 1.25 1.50 0.80 0.70 1.75 1.50 1.75

983-142

0.30

12/12/2014

Notes

FUNCTION FOR ROAD CONSTRUCTION Screed, removing Screed, removing Screed, installing Screed, installing Screed assist, adjusting Screed spacer blocks, removing Screed spacer blocks, installing Conveyor cover, removing Conveyor cover, removing Conveyor cover, installing Conveyor cover, installing Conveyor chain, removing Conveyor chain, installing Conveyor drive shaft, dissassembly and assembly Conveyor floor plate, removing Conveyor floor plate, installing Conveyor drive shaft, removing Conveyor drive shaft, installing Auger bearing hanger, removing Auger bearing hanger, installing Auger bearing, removing Auger bearing, installing Auger shaft, removing Auger shaft, installing Push roller, removing Push roller, removing Push roller, installing Push roller, installing Hopper flap, replacing Auger bearing protector, replacing Auger drive chain, replacing Auger motor, removing Auger motor, installing Auger drive pump, removing Auger drive pump, installing Conveyor drive chain, removing Conveyor drive chain, installing Conveyor idler assembly, removing Conveyor idler assembly, installing Conveyor idler assembly, disassembly and assembly Auger flight, removing

Volvo Construction Equipment

1043

P6820C ABG Op.no.

time (h)

983-143 983-184 983-184 983-185 983-185 983-215

0.10 0.60 0.80 0.60 0.70 0.80

983-216 9833-001 9833-002 986-003 986-003 986-004 986-004 986-005 986-005 986-005 986-005 986-006 986-006 986-006 986-006 986-009 986-009 986-010

0.70 1.25 1.25 1.50 1.75 4.00 1.75 0.70 1.25 1.25 1.00 0.50 1.75 1.75 1.25 2.00 0.70 1.75

1044

Notes

Auger flight, installing Conveyor pump, removing Conveyor pump, removing Conveyor pump, installing Conveyor pump, installing Conveyor pump right side/ tamper pump, removing Conveyor pump right side/tamper pump, installing Conveyor drive pump, removing Conveyor drive pump, installing Generator, removing Generator, removing Generator, installing Generator, installing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, installing Heater bar, installing Heater bar, installing Heater bar, installing Generator, adjusting Generator, adjusting Generator screed heating, checking

Volvo Construction Equipment

12/12/2014

P6870C ABG Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-001 173-003 173-010 173-012 173-014 173-016 173-016 173-016 173-016 173-018 173-019 173-036

19 191-022 191-025

4.00 1.75 8.50 18.00 23.00 23.00 20.00 25.00 21.00 24.00 1.50 2.50 2.50 3.00

805015 - 999999 805015 - 999999 51 - 805014 51 - 805014

GENERAL Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-070 210-070 210-072 210-072 210-092

7.00 14.00 14.00 15.00 16.00 0.90

210-093

0.40

214-012

3.50

22 221-022 23 230-001

12/12/2014

0.70

0.50

Volvo Construction Equipment

1045

P6870C ABG Op.no.

time (h)

233-001 233-002 233-004 233-014 233-020 234-011 234-012 237-033 237-034 237-035 237-124 239-002 239-003

0.40 0.70 0.50 2.00 1.50 1.00 1.25 2.50 3.00 2.50 1.25 0.60 0.40

Notes

25 252-017 252-018 254-001 254-022

0.60 0.40 3.50 1.75

254-023

1.25

254-038 254-039 254-044 254-046 254-047 254-056 254-068 255-009 258-023 258-024

0.50 0.70 1.50 1.50 1.75 0.90 1.25 1.50 1.75 2.00

0.80 2.50 3.00 1.25 1.00 4.00 4.50 3.50 4.00 3.00 2.50

26 260-001 261-011 261-013 261-020 261-021 261-022 261-023 263-001 263-003 263-090 263-091

1046

Volvo Construction Equipment

12/12/2014

P6870C ABG Op.no.

29 293-001 293-004 293-006 293-007 293-008 293-009 293-010

time (h)

3.00 3.00 0.50 0.50 3.00 1.50 0.90

Notes

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR temperature sensor, replacing EGR pressure sensor, replacing EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 301-001 301-004 301-005 301-014

0.40 0.20 0.70 0.60

GENERAL Control panel, software update Control panel, parameter setting Pre-programmed ECU, replacing Trimming (offset adjustment)

0.50 0.30

BATTERY Battery, removing Battery, installing

0.70 0.70 0.30 0.30

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter motor, tests Starter relay, replacing

1.25

OTHER ELECTRICAL EQUIPMENT Generator screed heating regulator, checking

31 311-011 311-012 33 331-016 331-017 331-021 331-081 36 360-012

POWER TRANSMISSION

43 431-012 431-013

5.00 5.50

GEARBOX, Travel gearbox, removal Travel gearbox, installation

3.00 1.00 4.50 5.00

HYDROSTATIC DRIVE Travel drive, calibrating Gear shift valve pressure limiting valve, adjusting Drive motor, removing Drive motor, installing

44 440-024 440-025 441-035 441-036

12/12/2014

Volvo Construction Equipment

1047

P6870C ABG Op.no.

time (h)

442-088

1.25

442-167

2.50

Notes

Propulsion pump pressure cut off valve, checking and adjusting Propulsion pump mechanical zero position, checking and adjusting

STEERING

64 643-025 645-004 645-005

STEERING Steering angle sensor, adjusting Steering cylinder, removing Steering cylinder, installing

0.30 1.25 1.25

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-039

1.25

FRAME Noise-absorbing mats, replacing

0.70 0.60 3.00 3.00 0.30 0.20

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing Road scraper, removing Road scraper, installing

77 771-002 771-003 771-004 771-005 775-108 775-109

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-051 810-052

2.50 2.00

CAB, NAKED; CANOPY Canopy, removal Canopy, installation

0.50 0.30

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

85 852-003 852-004

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing

1048

4.00

Volvo Construction Equipment

12/12/2014

P6870C ABG Op.no.

time (h)

911-014 911-036 911-037 912-274

4.50 5.00 6.00 0.70

912-275 912-276

0.30 0.70

912-277

0.30

912-286 913-083

1.00 1.25

913-084

0.90

12/12/2014

1.50 0.80 2.50 1.00 1.50 2.50 2.50 3.50 0.30 1.25 1.25 3.50 3.50 4.50 4.50 2.00 2.50 2.50 9.00 8.50 0.60 2.50 1.25 0.90 1.75 1.50 1.75

Notes

Volvo Construction Equipment

1049

P6870C ABG Op.no.

time (h)

983-140 983-141 983-142 983-143 986-005 986-005 986-005 986-005 986-006 986-006 986-006 986-006 986-010 986-010

1.25 1.00 0.30 0.10 0.70 1.25 1.25 1.00 0.50 1.75 1.75 1.25 1.75 1.75

0.20 0.60

MISCELLANEOUS Automatic lubrication pump, removing Automatic lubrication pump, installing

99 993-022 993-023

1050

Notes

Volvo Construction Equipment

12/12/2014

P7110 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-014 173-019 173-022 173-035

19 191-021 191-022

0.30 0.80 3.50 11.00 13.00 1.25 0.70 3.00 0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070 200-201 200-202

0.80 0.20 0.10

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU Engine belt, removing Engine belt, installing

21 210-092

0.30

210-093

0.30

212-071 214-012 218-009

0.30 2.50 7.00

22 221-022 23 230-001 233-001 233-008 237-002 237-032 237-033

12/12/2014

0.50

0.40 0.30 0.80 4.00 1.75 1.50

Volvo Construction Equipment

1051

P7110 Op.no.

time (h)

237-034 237-124

0.80 0.50

Notes

Pressure relief valve (PRV), replacing High pressure fuel system, pressure relief

25 252-021 254-001 254-022

0.60 1.25 1.50

254-023

0.80

254-031 254-033 254-043 254-044 254-048 254-049 254-050 254-051 254-052 254-053 254-055 254-056 254-066

0.80 1.75 0.40 0.30 0.40 0.50 0.60 0.80 0.30 0.40 1.50 0.80 0.40

255-009 255-070 255-072 256-010 256-011

0.50 0.80 1.50 0.30 0.20

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Spark plug control unit, replacing Glow plug, replacing Spark plug cable, replacing Throttle, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing Air pump safety valve, replacing Glow plug control unit, replacing DPF bracket, replacing NOx sensor, replacing Exhaust Aftertreatment System, T-junction, replacing Waste gate, testing Turbocharger, removing Turbocharger, installing Air cleaner, removing Air cleaner, installing

1.00 3.50 3.00 2.50 1.50 1.50 7.50 2.50

COOLING SYSTEM Expansion tank, replacing Cooling package, removing Cooling package, installing Coolant pump, replacing Fan pump, removing Fan pump, installing Fan speed sensor, replacing Cooling fan motor, replacing

2.50 3.00 2.50

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR valve, replacing

26 261-018 261-022 261-023 262-002 263-023 263-024 263-060 263-062 29 293-001 293-004 293-005

1052

Volvo Construction Equipment

12/12/2014

P7110 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-009 311-010

0.20 0.10

BATTERY Battery, disconnecting Battery, connecting

1.00 0.70

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.20 0.20 1.25 0.20 1.25

OTHER ELECTRICAL EQUIPMENT ECU, replacing ECU, replacing ECU, replacing ECU, replacing ECU, replacing

1.25

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

32 321-003 321-004 36 367-020 367-020 367-020 367-020 367-020 38 386-011

POWER TRANSMISSION

41 413-021 413-021 413-022 413-022 413-023 413-024

2.50 2.50 2.50 2.00 0.50 0.40

CLUTCH; TORQUE CONVERTER Pump decoupler, removing Pump decoupler, removing Pump decoupler, installing Pump decoupler, installing Pump decoupler valve, removing Pump decoupler valve, installing

1.50

TRANSMISSION, HYDRAULIC CONTROL Propulsion control lever, replacing

2.50 4.00 5.00 4.00 5.00 0.30 0.20 3.50 3.00 2.00

HYDROSTATIC DRIVE Hydraulic motor speed sensor, replacing Propulsion motor, removing Propulsion motor, installing Propulsion planetary, removing Propulsion planetary, installing Positraction valve, removing Positraction valve, installing Propulsion pump, removing, right side Propulsion pump, installing, right side Propulsion pump, removing, left side

42 424-004 44 441-040 441-080 441-081 441-082 441-083 441-117 441-118 442-076 442-077 442-078

12/12/2014

Volvo Construction Equipment

1053

P7110 Op.no.

time (h)

442-079 442-087 442-159 442-168 442-169

1.75 0.30 0.30 0.40 0.40

Notes

Propulsion pump, installing, left side Propulsion pump, multi function valve, replacing Propel, calibrating Planetary shift valve, replacing Drive motor shift valve, replacing

BRAKE

52 525-012

0.60

HYDRAULIC BRAKE SYSTEM Brake shift valve, replacing

0.40

PARKING BRAKE Parking brake release valve, replacing

55 550-055

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-009 775-010 775-040 775-041 775-042 775-042 775-080 775-100 775-101 775-102 775-103 775-104 775-105

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, removing Front idler, installing Rubber track, aligning Rubber track, removing Rubber track, installing Rubber track, installing Track tension cylinder, replacing Track assembly, removing Track assembly, installing Bogie wheel assembly, removing Bogie wheel assembly, installing Track drive wheel, removing Track drive wheel, installing

2.50 3.00 0.60 2.00 3.00 3.00 7.00 3.50 5.00 2.50 3.50 2.00 2.50

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

1054

0.40 0.50

Volvo Construction Equipment

12/12/2014

P7110 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 913-076 913-077

2.00 1.75

WORKING HYDRAULICS; SERVO HYDRAULICS General purpose pump, removing General purpose pump, installing

0.80 1.00 0.80 1.25 2.50 2.00 1.50 2.00 1.75 1.50 2.50 2.50 3.50 0.40 0.40 0.60 0.50

FUNCTION FOR ROAD CONSTRUCTION Screed, removing Screed, installing Conveyor motor assembly, removing Conveyor motor assembly, installing Generator pump, removing Generator pump, installing Auger motor, removing Auger motor, installing Auger drive pump, removing Auger drive pump, installing Conveyor pump, removing Conveyor pump, installing Fumes fan motor, replacing Generator motor, removing Generator motor, installing Generator, removing Generator, installing

98 982-003 982-004 983-061 983-062 983-098 983-099 983-102 983-103 983-106 983-107 983-184 983-185 985-021 986-001 986-002 986-003 986-004

12/12/2014

Volvo Construction Equipment

1055

1056

Volvo Construction Equipment

12/12/2014

P7170 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-014 173-019 173-022 173-035

19 191-021 191-022

0.30 1.50 4.50 9.00 11.00 1.25 0.70 3.00 0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070 200-201 200-202

0.80 0.20 0.10

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU Engine belt, removing Engine belt, installing

21 210-092

0.30

210-093

0.30

212-071 214-012 218-009

0.30 2.50 7.00

22 221-022 23 230-001 233-001 233-008 237-002 237-032 237-033

12/12/2014

0.50

0.40 0.30 0.80 4.00 1.75 1.50

Volvo Construction Equipment

1057

P7170 Op.no.

time (h)

237-034 237-124

0.80 0.50

Notes

Pressure relief valve (PRV), replacing High pressure fuel system, pressure relief

25 252-021 254-001 254-022

0.60 1.25 1.50

254-023

0.80

254-031 254-033 254-043 254-044 254-048 254-049 254-050 254-051 254-052 254-053 254-055 254-056 254-066

0.80 1.75 0.40 0.30 0.40 0.50 0.60 0.80 0.30 0.40 1.50 0.80 0.40

255-009 255-070 255-072 256-010 256-011

0.50 0.80 1.50 0.30 0.20

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Spark plug control unit, replacing Glow plug, replacing Spark plug cable, replacing Throttle, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing Air pump safety valve, replacing Glow plug control unit, replacing DPF bracket, replacing NOx sensor, replacing Exhaust Aftertreatment System, T-junction, replacing Waste gate, testing Turbocharger, removing Turbocharger, installing Air cleaner, removing Air cleaner, installing

1.00 3.50 3.00 2.50 1.50 1.50 7.50 2.50

2.50 3.00 2.50

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR valve, replacing

26 261-018 261-022 261-023 262-002 263-023 263-024 263-060 263-062 29 293-001 293-004 293-005

1058

Volvo Construction Equipment

12/12/2014

P7170 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

32 321-003 321-004

1.00 0.70

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.20 0.20 1.25 1.25 0.20

OTHER ELECTRICAL EQUIPMENT ECU, replacing ECU, replacing ECU, replacing ECU, replacing ECU, replacing

1.25

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

36 367-020 367-020 367-020 367-020 367-020 38 386-011

POWER TRANSMISSION

41 413-021 413-021 413-022 413-022 413-023 413-024

2.50 2.50 2.00 2.50 0.50 0.40

CLUTCH; TORQUE CONVERTER Pump decoupler, removing Pump decoupler, removing Pump decoupler, installing Pump decoupler, installing Pump decoupler valve, removing Pump decoupler valve, installing

0.40

TRANSMISSION, HYDRAULIC CONTROL Propulsion control lever, replacing

3.50 3.00 3.50 3.00 3.50 0.30 0.20 3.50 3.00 2.00 1.75 1.75 1.50 0.30

42 424-004 44 441-040 441-080 441-081 441-082 441-083 441-117 441-118 442-076 442-077 442-078 442-079 442-082 442-083 442-087

12/12/2014

Volvo Construction Equipment

1059

P7170 Op.no.

time (h)

442-159 442-168 442-169 442-170

0.30 0.40 0.40 0.50

Notes

Propel, calibrating Planetary shift valve, replacing Drive motor shift valve, replacing Front wheel assist valve, replacing

BRAKE

52 525-012

0.60

HYDRAULIC BRAKE SYSTEM Brake shift valve, replacing

0.40

PARKING BRAKE Parking brake release valve, replacing

55 550-055

STEERING

62 622-090 622-091

STEERING AXLE Bogie assembly, removing Bogie assembly, installing

1.50 1.75

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

72 725-014

0.50

SUSPENSION Bogie lift cylinders, filling

1.25 1.50

WHEELS; TRACKS; TYRE; HUB; DRUM Rear wheel, removing Rear wheel, installing

77 771-004 771-005

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.40 0.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 913-076

WORKING HYDRAULICS; SERVO HYDRAULICS General purpose pump, removing

1060

2.00

Volvo Construction Equipment

12/12/2014

P7170 Op.no.

time (h)

913-077

1.75

General purpose pump, installing

0.80 1.00 2.00 3.00 2.50 2.00 1.50 2.00 1.75 1.50 2.50 2.50 3.50 0.40 0.40 0.70 0.60

98 982-003 982-004 983-061 983-062 983-098 983-099 983-102 983-103 983-106 983-107 983-184 983-185 985-021 986-001 986-002 986-003 986-004

12/12/2014

Notes

Volvo Construction Equipment

1061

1062

Volvo Construction Equipment

12/12/2014

P7820C ABG Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-001 173-003 173-010 173-010 173-012 173-012 173-014 173-014 173-016 173-018 173-018 173-019 173-036 173-302

SERVICE Maintenance service, as required Maintenance service, every 10 hours Maintenance service, every 500 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 4000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, first 100 hours Service position 1

19 191-021 191-022 191-025

4.00 2.00 11.00 10.00 21.00 21.00 26.00 24.00 22.00 27.00 26.00 2.50 3.50 0.20 0.20 2.50 3.00

GENERAL Service position 1 Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-068

1.75

200-070 200-070

1.50 1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-002 210-070 210-070 210-072 210-072 212-071 214-012 214-012 218-001

12/12/2014

3.00 4.50 16.00 13.00 23.00 18.00 0.70 4.00 3.00 7.00

ENGINE Compression test Compression test Engine, removing Engine, removing Engine, installing Engine, installing Crankcase ventilation separator, replacing Valves, adjusting Valves, adjusting Rubber cushion, replacing

Volvo Construction Equipment

1063

P7820C ABG Op.no.

22 221-022 23 230-001 233-004 234-011 234-012 237-032 237-032 237-033 237-124 239-002 239-003

time (h)

0.30

0.50 0.30 1.25 1.50 2.00 2.50 0.50 0.70 0.60 0.40

25 251-007 252-021 254-001 254-022

0.60 0.90 2.00 1.75

254-023

1.25

254-031 254-033 254-043 254-044 254-045 254-046 254-046 254-047 254-048 254-049 254-050 254-051 254-052 254-053 254-056 254-068 255-009 255-070 255-070 255-072

1.25 1.50 0.30 0.40 1.25 0.30 0.30 0.40 0.10 0.40 1.25 2.50 0.70 0.80 0.90 1.00 0.50 1.25 1.25 1.25

1064

Notes

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Feed pump, checking feed pressure Fuel tank, removing Fuel tank, installing High pressure fuel pump, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing High pressure fuel system, pressure relief Fuel cooler, removing Fuel cooler, installing INLET SYSTEM; EXHAUST SYSTEM Air intake hose, replacing Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Spark plug control unit, replacing Glow plug, replacing Glow plug, checking Spark plug, replacing Spark plug, replacing Spark plug, checking Spark plug cable, replacing Throttle, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing Air pump safety valve, replacing Glow plug control unit, replacing NOx sensor, replacing Muffler, adjusting Waste gate, testing Turbocharger, removing Turbocharger, removing Turbocharger, installing

Volvo Construction Equipment

12/12/2014

P7820C ABG Op.no.

time (h)

255-072 258-023 258-023 258-024 258-024

1.25 1.75 1.75 1.50 1.50

Turbocharger, installing Charge air cooler, removing Charge air cooler, removing Charge air cooler, installing Charge air cooler, installing

0.70 0.90 0.70 1.25 1.25 1.25 0.90 0.90 3.50 3.50 3.00 3.00 1.75 3.00 2.50 0.10 0.40

COOLING SYSTEM Carbon dioxide in coolant system, checking Radiator, removing Radiator, installing Radiator hoses all, replacing Expansion tank, removing Expansion tank, removing Expansion tank, installing Expansion tank, installing Cooling package, removing Cooling package, removing Cooling package, installing Cooling package, installing Thermostat, replacing Fan motor, removing Fan motor, installing Fan, installing Fan, removing

3.00 3.00

Miscellaneous EGR cooler, cleaning EGR valve, replacing

26 260-001 261-011 261-013 261-016 261-020 261-020 261-021 261-021 261-022 261-022 261-023 261-023 262-098 263-001 263-003 263-090 263-091 29 293-004 293-005

Notes

51 - 999999 51 - 999999

51 - 999999 51 - 999999 51 - 999999 51 - 999999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 301-001 301-004 301-005 301-014 301-015

GENERAL Control panel, software update Control panel, parameter setting Pre-programmed ECU, replacing Trimming (offset adjustment) Calibrate travel potentiometer and steering potentiometer

33 331-016 331-016 331-017

12/12/2014

0.40 0.20 0.70 0.40 0.30

1.75 2.00 0.90

STARTING SYSTEM Starter motor, removing Starter motor, removing Starter motor, installing

Volvo Construction Equipment

1065

P7820C ABG Op.no.

time (h)

331-017 331-021

1.50 0.30

Starter motor, installing Starter motor, tests

1.25

OTHER ELECTRICAL EQUIPMENT Generator screed heating regulator, checking

1.50 1.00 0.80 1.00 0.80 0.50 1.25 0.80 0.30

36 360-012 38 387-032 387-043 387-044 387-045 387-046 387-047 387-047 387-048 387-048

Notes

POWER TRANSMISSION

43 434-073 434-074

5.50 5.50

GEARBOX, Dropbox, installing Dropbox, removing

2.00 2.50 2.50 3.00 2.50

HYDROSTATIC DRIVE Track motor, replacing Propulsion pump, removing Propulsion pump, removing Propulsion pump, installing Propulsion pump, installing

44 441-111 442-082 442-082 442-083 442-083

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-039

1.25

FRAME Noise-absorbing mats, replacing

5.00 4.50 1.50 6.00 9.50 1.25 1.00

77 775-009 775-010 775-025 775-034 775-035 775-051 775-062

1066

Volvo Construction Equipment

12/12/2014

P7820C ABG Op.no.

time (h)

775-063 775-074 775-075 775-080 775-095 775-108 775-109 777-003 777-004

0.90 0.30 0.20 1.50 0.70 0.40 0.20 0.80 0.70

Notes

Bottom roller, installing Track pad, removing Track pad, installing Track tension cylinder, replacing Track tension, adjusting Road scraper, removing Road scraper, installing Vibration pump, removing Vibration pump, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-051 810-052

2.50 2.00

CAB, NAKED; CANOPY Canopy, removal Canopy, installation

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.60 0.60

INTERIOR EQUIPMENT Instrument console, removing Instrument console, installing

82 821-001 821-002 88 881-001 881-002

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-013 911-014 911-014 911-036 911-037 912-240 912-241 912-242 912-243 912-244 912-245 912-246 912-247

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing 51 - 999999 Hydraulic oil cooler, removing Hydraulic oil cooler, installing 51 - 999999 Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Valve block, chain tensioner, removing Valve block, chain tensioner, installing Valve block, brake valve, removing Valve block, brake valve, installing Valve block, tamper, removing Valve block, tamper, installing Valve block, auger, removing Valve block, auger, installing

12/12/2014

4.00 4.00 4.50 4.50 5.50 7.00 0.70 0.70 0.70 0.60 0.70 0.70 1.25 1.25

Volvo Construction Equipment

1067

P7820C ABG Op.no.

time (h)

912-248 912-249 912-250 912-251 912-252 912-253 912-254 912-254 912-255 912-255 912-256 912-257 912-258 912-259 912-260 912-261 912-262 912-263 912-264 912-265 912-266

0.50 0.50 1.25 1.50 1.75 1.75 0.60 0.90 1.25 0.60 0.60 0.50 0.90 0.90 0.50 0.50 1.00 0.90 0.80 0.80 0.90

912-267

0.90

912-268 912-269 912-270 912-271

0.90 0.90 0.80 0.80

Valve block, rinsing valves, removing Valve block, rinsing valves, installing Valve block, conveyor/vibration, removing Valve block, conveyor/vibration, installing Valve block, cylinder functions, removing Valve block, cylinder functions, installing Valve block, leveling, removing Valve block, leveling, removing Valve block, leveling, installing Valve block, leveling, installing Valve block, hopper wing lock, removing Valve block, hopper wing lock, installing Valve block, screed assist, removing Valve block, screed assist, installing Valve block, screed anti-climbing lock, removing Valve block, screed anti-climbing lock, installing Valve block, fan, removing Valve block, fan, installing Valve block, screed tensioner, removing Valve block, screed tensioner, installing Valve block, screed extension, height adjustment, removing Valve block, screed extension, height adjustment, installing Valve block, screed load, removing Valve block, screed load, installing Valve block, auger, height adjustment, removing Valve block, auger, height adjustment, installing

1.00 0.80 2.00 2.50 3.00 4.00 0.40 1.25 1.25 0.50 1.25 0.30 1.00 3.00

FUNCTION FOR ROAD CONSTRUCTION Tow arm, removing Tow arm, installing Screed, removing Screed, removing Screed, installing Screed, installing Screed assist, adjusting Screed spacer blocks, removing Screed spacer blocks, installing Conveyor cover, removing Conveyor cover, removing Conveyor cover, installing Conveyor cover, installing Conveyor chain, removing

98 982-001 982-002 982-003 982-003 982-004 982-004 982-035 982-055 982-056 983-042 983-042 983-043 983-043 983-052

1068

Notes

Volvo Construction Equipment

12/12/2014

P7820C ABG Op.no.

time (h)

983-053 983-054 983-055 983-056 983-057 983-058 983-065 983-066 983-067 983-068 983-069 983-070 983-081 983-082 983-086 983-096 983-101 983-102 983-103 983-106 983-107 983-118 983-119 983-120 983-121 983-122

2.50 2.00 2.50 2.50 7.50 6.50 0.80 0.70 4.50 2.50 3.50 1.00 0.60 0.60 1.75 0.60 2.50 1.75 1.75 1.25 1.25 0.80 0.70 1.75 1.50 1.75

983-142 983-143 983-148 983-148 983-149 983-149 983-184 983-185 9833-001 9833-002 986-003 986-004 986-005 986-005 986-005 986-005 986-006

0.30 0.10 1.25 1.50 1.50 2.00 0.90 0.90 1.25 1.25 1.75 1.75 0.70 1.25 1.25 1.00 0.50

12/12/2014

Notes

Conveyor chain, installing Conveyor drive shaft, dissassembly and assembly Conveyor floor plate, removing Conveyor floor plate, installing Conveyor drive shaft, removing Conveyor drive shaft, installing Auger bearing hanger, removing Auger bearing hanger, installing Auger bearing, removing Auger bearing, installing Auger shaft, removing Auger shaft, installing Push roller, removing Push roller, installing Hopper flap, replacing Auger bearing protector, replacing Auger drive chain, replacing Auger motor, removing Auger motor, installing Auger drive pump, removing Auger drive pump, installing Conveyor drive chain, removing Conveyor drive chain, installing Conveyor idler assembly, removing Conveyor idler assembly, installing Conveyor idler assembly, disassembly and assembly Auger flight, removing Auger flight, installing Tamper pump, removing Tamper pump, removing Tamper pump, installing Tamper pump, installing Conveyor pump, removing Conveyor pump, installing Conveyor drive pump, removing Conveyor drive pump, installing Generator, removing Generator, installing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, installing

Volvo Construction Equipment

1069

P7820C ABG Op.no.

time (h)

986-006 986-006 986-006 986-009 986-010

1.75 1.75 1.25 0.70 1.75

1070

Notes

Heater bar, installing Heater bar, installing Heater bar, installing Generator, adjusting Generator screed heating, checking

Volvo Construction Equipment

12/12/2014

P8820C ABG Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-001 173-003 173-010 173-010 173-012 173-012 173-014 173-014 173-016 173-018 173-018 173-019 173-036 173-302

19 191-021 191-022 191-025

4.00 2.00 11.00 10.00 21.00 21.00 26.00 25.00 22.00 28.00 26.00 2.50 4.00 0.20 0.20 2.50 3.00

GENERAL Service position 1 Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-068

1.75

200-070 200-070

1.50 1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-002 210-070 210-070 210-072 210-072 212-071 214-012 214-012 218-001

12/12/2014

3.00 4.50 16.00 13.00 23.00 18.00 0.70 4.00 3.00 7.00

Volvo Construction Equipment

1071

P8820C ABG Op.no.

22 221-022 23 230-001 233-004 234-011 234-012 237-032 237-032 237-033 237-124 239-002 239-003

time (h)

0.30

0.50 0.30 1.25 1.50 2.00 2.50 0.50 0.70 0.60 0.40

25 251-007 252-021 254-001 254-022

0.60 0.90 2.00 1.75

254-023

1.25

254-031 254-033 254-043 254-044 254-045 254-046 254-046 254-047 254-048 254-049 254-050 254-051 254-052 254-053 254-056 254-068 255-009 255-070 255-070 255-072

1.25 1.50 0.30 0.40 1.25 0.30 0.30 0.40 0.10 0.40 1.25 2.50 0.70 0.80 0.90 1.00 0.50 1.25 1.25 1.25

1072

Notes

Volvo Construction Equipment

12/12/2014

P8820C ABG Op.no.

time (h)

255-072 258-023 258-023 258-024 258-024

1.25 1.75 1.75 1.50 1.50

Turbocharger, installing Charge air cooler, removing Charge air cooler, removing Charge air cooler, installing Charge air cooler, installing

0.70 0.90 0.70 1.25 1.25 1.25 0.90 0.90 3.50 3.50 3.00 3.00 1.75 3.00 2.50 0.10 0.40

3.00 3.00

Miscellaneous EGR cooler, cleaning EGR valve, replacing

26 260-001 261-011 261-013 261-016 261-020 261-020 261-021 261-021 261-022 261-022 261-023 261-023 262-098 263-001 263-003 263-090 263-091 29 293-004 293-005

Notes

51 - 999999 51 - 999999

51 - 999999 51 - 999999 51 - 999999 51 - 999999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 301-001 301-004 301-005 301-014 301-015

GENERAL Control panel, software update Control panel, parameter setting Pre-programmed ECU, replacing Trimming (offset adjustment) Calibrate travel potentiometer and steering potentiometer

33 331-016 331-016 331-017

12/12/2014

0.40 0.20 0.70 0.40 0.30

1.75 2.00 0.90

STARTING SYSTEM Starter motor, removing Starter motor, removing Starter motor, installing

Volvo Construction Equipment

1073

P8820C ABG Op.no.

time (h)

331-017 331-021

1.50 0.30

Starter motor, installing Starter motor, tests

1.25

OTHER ELECTRICAL EQUIPMENT Generator screed heating regulator, checking

1.50 1.00 0.80 1.00 0.80 0.50 1.25 0.80 0.30

36 360-012 38 387-032 387-043 387-044 387-045 387-046 387-047 387-047 387-048 387-048

Notes

POWER TRANSMISSION

43 434-073 434-074

9.00 8.50

GEARBOX, Dropbox, installing Dropbox, removing

2.00 3.50 3.00 4.00 3.50

HYDROSTATIC DRIVE Track motor, replacing Propulsion pump, removing Propulsion pump, removing Propulsion pump, installing Propulsion pump, installing

44 441-111 442-082 442-082 442-083 442-083

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-039

1.25

FRAME Noise-absorbing mats, replacing

5.00 4.50 1.50 6.00 9.50 1.25 1.00

77 775-009 775-010 775-025 775-034 775-035 775-051 775-062

1074

Volvo Construction Equipment

12/12/2014

P8820C ABG Op.no.

time (h)

775-063 775-074 775-075 775-080 775-095 775-108 775-109 777-003 777-004

0.90 0.30 0.20 1.50 0.70 0.40 0.20 0.80 0.70

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-051 810-052

2.50 2.00

CAB, NAKED; CANOPY Canopy, removal Canopy, installation

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.60 0.60

INTERIOR EQUIPMENT Instrument console, removing Instrument console, installing

82 821-001 821-002 88 881-001 881-002

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-013 911-014 911-014 911-036 911-037 912-240 912-241 912-242 912-243 912-246 912-247 912-250 912-251

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing 51 - 999999 Hydraulic oil cooler, removing Hydraulic oil cooler, installing 51 - 999999 Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Valve block, chain tensioner, removing Valve block, chain tensioner, installing Valve block, brake valve, removing Valve block, brake valve, installing Valve block, auger, removing Valve block, auger, installing Valve block, conveyor/vibration, removing Valve block, conveyor/vibration, installing

12/12/2014

4.00 4.00 4.50 4.50 5.50 7.00 0.70 0.70 0.70 0.60 1.25 1.25 1.25 1.50

Volvo Construction Equipment

1075

P8820C ABG Op.no.

time (h)

912-252 912-253 912-254 912-254 912-255 912-255 912-256 912-257 912-258 912-259 912-260 912-261 912-262 912-263 912-264 912-265 912-266

1.75 1.75 0.60 0.90 1.25 0.60 0.60 0.50 0.90 0.90 0.50 0.50 1.00 0.90 0.80 0.80 0.90

912-267

0.90

912-268 912-269 912-270 912-271

0.90 0.90 0.80 0.80

Valve block, cylinder functions, removing Valve block, cylinder functions, installing Valve block, leveling, removing Valve block, leveling, removing Valve block, leveling, installing Valve block, leveling, installing Valve block, hopper wing lock, removing Valve block, hopper wing lock, installing Valve block, screed assist, removing Valve block, screed assist, installing Valve block, screed anti-climbing lock, removing Valve block, screed anti-climbing lock, installing Valve block, fan, removing Valve block, fan, installing Valve block, screed tensioner, removing Valve block, screed tensioner, installing Valve block, screed extension, height adjustment, removing Valve block, screed extension, height adjustment, installing Valve block, screed load, removing Valve block, screed load, installing Valve block, auger, height adjustment, removing Valve block, auger, height adjustment, installing

1.00 0.80 2.00 2.50 3.00 4.00 0.40 1.25 1.25 0.50 1.25 0.30 1.00 3.00 2.50 2.00 2.50 2.50

98 982-001 982-002 982-003 982-003 982-004 982-004 982-035 982-055 982-056 983-042 983-042 983-043 983-043 983-052 983-053 983-054 983-055 983-056

1076

Notes

Volvo Construction Equipment

12/12/2014

P8820C ABG Op.no.

time (h)

983-057 983-058 983-065 983-066 983-067 983-068 983-069 983-070 983-081 983-082 983-086 983-096 983-101 983-102 983-103 983-106 983-106 983-107 983-107 983-118 983-119 983-120 983-121 983-122

7.50 6.50 0.80 0.70 4.50 2.50 3.50 1.00 0.60 0.60 1.75 0.60 2.50 1.75 1.75 1.25 1.25 1.75 1.75 0.80 0.70 1.75 1.50 1.75

983-142 983-143 983-148 983-149 983-184 983-185 9833-001 9833-002 986-003 986-004 986-005 986-005 986-005 986-005 986-006 986-006 986-006 986-006 986-009

0.30 0.10 2.00 2.50 0.90 0.90 1.25 1.25 1.75 1.75 0.70 1.25 1.00 1.25 0.50 1.75 1.75 1.25 0.70

12/12/2014

Notes

Conveyor drive shaft, removing Conveyor drive shaft, installing Auger bearing hanger, removing Auger bearing hanger, installing Auger bearing, removing Auger bearing, installing Auger shaft, removing Auger shaft, installing Push roller, removing Push roller, installing Hopper flap, replacing Auger bearing protector, replacing Auger drive chain, replacing Auger motor, removing Auger motor, installing Auger drive pump, removing Auger drive pump, removing Auger drive pump, installing Auger drive pump, installing Conveyor drive chain, removing Conveyor drive chain, installing Conveyor idler assembly, removing Conveyor idler assembly, installing Conveyor idler assembly, disassembly and assembly Auger flight, removing Auger flight, installing Tamper pump, removing Tamper pump, installing Conveyor pump, removing Conveyor pump, installing Conveyor drive pump, removing Conveyor drive pump, installing Generator, removing Generator, installing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, installing Heater bar, installing Heater bar, installing Heater bar, installing Generator, adjusting

Volvo Construction Equipment

1077

P8820C ABG Op.no.

time (h)

986-010

1.75

1078

Notes

Generator screed heating, checking

Volvo Construction Equipment

12/12/2014

PF2181 Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072

3.00 3.50

ENGINE Engine, removing Engine, installing

200987 - 499999 200987 - 499999

2.00 2.50

COOLING SYSTEM Cooling package, removing Cooling package, installing

200987 - 499999 200987 - 499999

26 261-022 261-023

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-009 311-010 311-011 311-012

0.30 0.20 0.30 0.30

BATTERY Battery, disconnecting Battery, connecting Battery, removing Battery, installing

200987 - 499999 200987 - 499999

0.30

OTHER ELECTRICAL EQUIPMENT SW3703, replacing

200987 - 499999

0.20

CABLE; FUSE; RELAY RE3706, replacing

200987 - 499999

36 364-100 37 372-053

POWER TRANSMISSION

41 413-012 413-013

3.00 4.00

CLUTCH; TORQUE CONVERTER Clutch assembly, removing Clutch assembly, installing

0.30 0.30

TRANSMISSION, HYDRAULIC CONTROL SW4233, replacing SW4234, replacing

0.30 0.30 0.40 1.75 2.00 0.30 0.20 1.75

HYDROSTATIC DRIVE Propulsion system pressure, checking High/low valve, replacing Propulsion motor case drain flow, checking Propulsion planetary, removing Propulsion planetary, installing Charge pressure relief valve, replacing Charge pressure relief valve, adjusting Propulsion pump, removing, right side

42 424-050 424-051 44 440-060 440-065 440-067 441-082 441-083 442-070 442-072 442-076

12/12/2014

Volvo Construction Equipment

200987 - 499999

200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999

1079

PF2181 Op.no.

time (h)

442-077 442-078 442-079 442-087 442-097 442-099 442-150 442-151 442-152

2.00 0.80 0.90 0.30 0.30 0.20 0.20 0.20 0.20

Propulsion pump, installing, right side Propulsion pump, removing, left side Propulsion pump, installing, left side Propulsion pump, multi function valve, replacing Servo shunt valve spool, replacing Propulsion pump, charge pressure checking MA4206, replacing MA4412, replacing MA4413, replacing

0.30 0.30

PROPELLER SHAFT Drive shaft, removing Drive shaft, installing

45 451-031 451-032

Notes

200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999

BRAKE

52 524-002 524-002 525-012 525-013

0.20 0.20 0.30 0.20

HYDRAULIC BRAKE SYSTEM RE5501, replacing RE5501, replacing Brake shift valve, replacing Pressure at brake shift valve, checking

200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999

0.20 0.30 0.20

PARKING BRAKE MA5501, replacing SW5501, replacing SE5501, replacing

200987 - 499999 200987 - 499999 200987 - 499999

55 550-050 550-052 550-053

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 771-007 771-008

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

0.90 0.90

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

1080

0.60 0.90

Volvo Construction Equipment

200987 - 499999 200987 - 499999

12/12/2014

PF2181 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-053 911-054 911-060 912-206

0.60 0.60 1.00 0.20

912-207 912-223 912-224 913-077

0.30 1.25 1.25 1.25

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank relief valve, removing 200987 - 499999 Hydraulic oil tank relief valve, installing 200987 - 499999 Hydraulic oil system, priming General purpose hydraulic system pressure, 200987 - 499999 checking General purpose hydraulic system flow, checking200987 - 499999 Main distribution valve, removing 200987 - 499999 Main distribution valve, installing 200987 - 499999 General purpose pump, installing 200987 - 499999

98 982-003 982-004 983-098 983-099 983-160 983-165 983-166 983-167

0.60 0.60 0.90 0.80 0.50 0.40 0.30 0.20

983-168 983-169 983-170 983-175 983-176 983-178 983-179 983-181 983-200 983-201 986-007 986-008

0.40 0.40 0.40 1.00 1.25 0.40 0.70 1.75 0.40 0.40 0.20 0.20

12/12/2014

FUNCTION FOR ROAD CONSTRUCTION Screed, removing Screed, installing Generator pump, removing Generator pump, installing Hopper cylinder pressure, checking Auger lift cylinder pressure, checking Auger/conveyor system pressure, checking Auger/conveyor servo activation pressure, checking Auger/conveyor pump case drain, checking Auger/conveyor motor case drain, checking Auger/conveyor hydraulic system flow, checking Auger/conveyor pump, removing Auger/conveyor pump, installing Auger/conveyor pump force motor, adjusting Auger/conveyor motor, removing Auger/conveyor planetary, removing MA9470, replacing MA9471, replacing Generator hydraulic system pressure, checking Generator hydraulic system flow, checking

Volvo Construction Equipment

200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999 200987 - 499999

1081

1082

Volvo Construction Equipment

12/12/2014

PF4410 Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070

2.50

ENGINE Engine, removing

1.75

COOLING SYSTEM Cooling package, removing

26 261-022

375009 - 499999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-009 311-010 311-011

0.20 0.20 0.20

BATTERY Battery, disconnecting Battery, connecting Battery, removing

375009 - 499999 375009 - 499999

0.20

CABLE; FUSE; RELAY RE3706, replacing

375009 - 499999

37 372-053

POWER TRANSMISSION

42 424-050 424-051

0.30 0.30

TRANSMISSION, HYDRAULIC CONTROL SW4233, replacing SW4234, replacing

375009 - 499999 375009 - 499999

0.30 0.40 0.20 1.25 1.00 0.90 0.30 0.20 2.00 1.25 0.30 0.30 0.20 0.30 0.20 0.20

HYDROSTATIC DRIVE Propulsion system pressure, checking High/low valve, replacing Propulsion motor case drain flow, checking Propulsion motor, removing Propulsion planetary, removing Propulsion planetary, installing Charge pressure relief valve, replacing Charge pressure relief valve, adjusting Propulsion pump, removing, left side Propulsion pump, installing, left side Propulsion pump, multi function valve, replacing Servo shunt valve spool, replacing Propulsion pump, charge pressure checking MA4206, replacing MA4412, replacing MA4413, replacing

375009 - 499999 375009 - 499999 375009 - 499999 375009 - 499999 375009 - 499999 375009 - 499999 375009 - 499999 375009 - 499999 375009 - 499999 375009 - 499999 375009 - 499999 375009 - 499999 375009 - 499999 375009 - 499999 375009 - 499999 375009 - 499999

44 440-060 440-065 440-067 441-080 441-082 441-083 442-070 442-072 442-078 442-079 442-087 442-097 442-099 442-150 442-151 442-152

12/12/2014

Volvo Construction Equipment

1083

PF4410 Op.no.

time (h)

Notes

BRAKE

52 524-002 525-012 525-013

0.20 0.20 0.20

HYDRAULIC BRAKE SYSTEM RE5501, replacing Brake shift valve, replacing Pressure at brake shift valve, checking

375009 - 499999 375009 - 499999 375009 - 499999

0.20 0.20 0.30 0.10

PARKING BRAKE Parking brake, release pressure, checking MA5501, replacing SW5501, replacing SE5501, replacing

375009 - 499999 375009 - 499999 375009 - 499999 375009 - 499999

55 550-040 550-050 550-052 550-053

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-041 775-042 775-089

WHEELS; TRACKS; TYRE; HUB; DRUM Rubber track, removing Rubber track, installing Track tension system relief pressure, checking

1.25 1.75 0.40

375009 - 499999 375009 - 499999

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002

0.50 0.40

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

375009 - 499999 375009 - 499999

0.20 0.20

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

375009 - 499999 375009 - 499999

0.50 0.20

INTERIOR EQUIPMENT Instrument console, removing Instrument console lock pin, replacing

375009 - 499999 375009 - 499999

85 852-003 852-004 88 881-001 881-009

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-060 912-206

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil system, priming General purpose hydraulic system pressure, 375009 - 499999 checking

1084

1.25 0.20

Volvo Construction Equipment

12/12/2014

PF4410 Op.no.

time (h)

912-207 912-223 912-224 913-076 913-077

0.20 0.50 0.70 0.70 0.50

98 982-003 982-004 983-098 983-099 983-160 983-165 983-166 983-167

0.60 0.60 0.70 0.50 0.50 0.40 0.30 0.20

983-168 983-169 983-170 983-171 983-173 983-178 983-179 983-183 983-200 983-201

0.10 0.20 0.30 0.90 1.00 0.40 0.70 0.30 0.40 0.40

12/12/2014

Notes

General purpose hydraulic system flow, checking375009 - 499999 Main distribution valve, removing 375009 - 499999 Main distribution valve, installing 375009 - 499999 General purpose pump, removing 375009 - 499999 General purpose pump, installing 375009 - 499999 FUNCTION FOR ROAD CONSTRUCTION Screed, removing Screed, installing Generator pump, removing Generator pump, installing Hopper cylinder pressure, checking Auger lift cylinder pressure, checking Auger/conveyor system pressure, checking Auger/conveyor servo activation pressure, checking Auger/conveyor pump case drain, checking Auger/conveyor motor case drain, checking Auger/conveyor hydraulic system flow, checking Auger/conveyor pump, removing, right side Auger/conveyor pump, removing, left side Auger/conveyor pump force motor, adjusting Auger/conveyor motor, removing Impulse converter, replacing MA9470, replacing MA9471, replacing

Volvo Construction Equipment

1085

1086

Volvo Construction Equipment

12/12/2014

PT125 Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

23 234-011 234-012

0.40 0.40

FUEL SYSTEM Fuel tank, removing Fuel tank, installing

0.50 0.20 0.30 0.20 0.20

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Air cleaner, removing Air cleaner, installing

0.30 0.30 0.80

ENGINE CONTROL Throttle control cable, removal Throttle control cable, installation Engine speed control, mechanical basic setting

25 252-020 256-003 256-004 256-010 256-011 27 271-002 271-003 275-012

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-009 311-010

BATTERY Batteries, replacing Battery, disconnecting Battery, connecting

0.20 0.20 0.10

POWER TRANSMISSION

42 424-003 424-004

1.50 0.60

TRANSMISSION, HYDRAULIC CONTROL Propulsion control cable, replacing Propulsion control lever, replacing

0.90 1.00 3.00 2.50 2.50

HYDROSTATIC DRIVE Travel motor, removing Travel motor, installing Drive motor center mount, replacing Propulsion pump, removing Propulsion pump, installing

44 441-009 441-010 441-037 442-082 442-083

STEERING

62 622-056

STEERING AXLE Spindle - Removal and Disassembly

12/12/2014

0.80

Volvo Construction Equipment

1087

PT125 Op.no.

time (h)

622-065 622-095 622-096 622-097

0.80 2.00 3.00 3.00

Spindle - Assembly and Installation Spindle center mount, replacing Steering bolster center mount, replacing Steering bearing, replacing

0.30 0.30 0.60 0.40 0.30 0.30 0.80 0.40

STEERING Steering column, removing Steering column, installing Steering cylinder, removing Steering cylinder, installing Steering valve, removal Steering valve, installation Hydraulic pump, removing Hydraulic pump, installing.

64 641-026 641-027 645-004 645-005 645-022 645-023 645-070 645-072

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

75 753-001 753-002

AXLE SUSPENSION Suspension, removing Suspension, installing

1.75 2.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

85 852-003 852-004

0.30 0.10

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

0.50 0.50 0.70 0.40

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing ROPS (Roll Over Protection), installing

0.50

INTERIOR EQUIPMENT Seat safety belt, replacing

86 867-002 867-002 867-003 867-003 88 884-001

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-036

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, removing

1088

1.50

Volvo Construction Equipment

12/12/2014

PT125 Op.no.

time (h)

911-037

1.00

Hydraulic oil tank, installing

0.50 0.40 0.60 0.50

FUNCTION FOR ROAD CONSTRUCTION Water tank, removing Water tank, installing Water pump, removing Water pump, installing

98 985-003 985-004 985-007 985-008

12/12/2014

Notes

Volvo Construction Equipment

1089

1090

Volvo Construction Equipment

12/12/2014

PT220 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-001 173-002 173-004 173-007 173-010 173-012 173-014 173-022 173-451 176-004

0.70 0.80 2.00 2.50 5.00 7.50 9.00 0.70 2.00 0.60

SERVICE Maintenance service, as required Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 6000 hours Hydraulic oil, changing Towing a disabled machine

0.40

GENERAL Service position 1

19 191-021

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012 218-009

ENGINE Engine, removing Engine, installing Valves, adjusting Engine mounts, replacing

23 233-001 234-011 234-012 234-017 234-018 234-019 235-005 235-005 25 252-020 252-024 252-024 256-010 256-011 256-013 256-014 256-015

12/12/2014

6.00 4.00 1.50 15.00 0.50 1.00 1.00 0.50 0.30 0.50 0.50 1.25

FUEL SYSTEM Fuel system, bleeding Fuel tank, removing Fuel tank, installing Fuel tank lid,cover plate gasket, replacing Fuel tank breather cap, replacing Fuel tank sight gauge, replacing Fuel lines, replacing Fuel lines, replacing

1.50 0.80 0.70 0.30 0.30 0.60 0.70 0.40

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Flexible pipe, replacing Flexible pipe, replacing Air cleaner, removing Air cleaner, installing Air duct rubber ring, replacing Air duct, replacing Air hose, air duct, elbow, replacing

Volvo Construction Equipment

1091

PT220 Op.no.

time (h)

256-017 256-020 258-020 258-021 258-023 258-024

0.40 0.30 0.70 0.40 2.00 2.00

Notes

Air filter clog sensor, replacing Pre-cleaner, replacing Charge air cooler, inlet pipe, replacing Charge air cooler, outlet pipe, replacing Charge air cooler, removing Charge air cooler, installing

26 261-008 261-012 261-014 261-018 261-022 261-023 263-012 263-013

4.00 1.25 1.25 1.25 1.75 2.00 1.75 0.50

263-041 263-086

4.50 1.50

COOLING SYSTEM Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Cooling package, removing Cooling package, installing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Cooling fan, replacing Fan guard, replacing

0.70 1.00 0.80

ENGINE CONTROL Throttle control lever, replacing Throttle control cable, replacing Throttle control assembly, replacing

27 272-019 272-022 272-023

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-009 311-010 311-011 311-012

0.30 0.20 0.40 0.40

BATTERY Battery, disconnecting Battery, connecting Battery, removing Battery, installing

0.40 0.40 0.40

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing Alternator, test

0.70 0.40

STARTING SYSTEM Starter motor, replacing Starter motor, tests

0.40

LIGHTING Head lamp, replacing

32 321-003 321-004 321-075 33 331-018 331-021 35 352-009

1092

Volvo Construction Equipment

12/12/2014

PT220 Op.no.

time (h)

353-050 353-051 356-050 356-050

0.40 0.50 0.70 0.90

Licence plate lamp, replacing Tail lamp, replacing Work lamp, replacing Work lamp, replacing

0.30 0.50 0.50 0.50 0.40 0.50 0.50 0.60 0.60 0.50 0.40 0.50 0.60

OTHER ELECTRICAL EQUIPMENT Horn, replacing Dual function alarm, replacing Back up alarm, replacing Switch, replacing Control box limit switch, replacing Reverse alarm switch, replacing Control box limit switch, checking Emergency stop switch, replacing Ignition switch, replacing Indicator lamp High beam , replacing Relay (general), replacing Diode, replacing Diode, replacing

3.00 2.00 1.50 0.80 0.50 0.70 0.50 0.50 0.90 1.50 0.80 0.40 0.40 0.60 0.40 0.40 0.60

CABLE; FUSE; RELAY Instrument wire harness, replacing Rear wire harness, replacing Front wire harness, replacing Battery cable negative, replacing Battery cable +, replacing Battery cable +, replacing Battery cable +, replacing Battery disconnector, replacing Engine wire harness, replacing Platform wire harness, replacing Electrical distribution box, circuit board replacing Fuse box, changing Fuse (general), replacing Power relay, replacing Flasher relay, replacing Resistor, replacing Light relay, replacing

0.70 0.30 0.40 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Water flow control, replacing Engine oil pressure sensor, replacing Temperature sensor cooling system, replacing Instrument panel (display unit), replacing

36 362-002 362-052 362-053 364-004 364-005 364-011 364-012 364-013 364-014 364-015 364-050 366-094 366-094 37 371-021 371-032 371-037 371-040 371-041 371-041 371-041 371-043 371-090 371-091 372-002 372-011 372-020 372-025 372-026 372-027 372-052 38 380-002 386-007 386-016 387-021

12/12/2014

Notes

Volvo Construction Equipment

1093

PT220 Op.no.

time (h)

Notes

POWER TRANSMISSION

42 424-003 424-004 424-004 424-005 424-005 424-017 424-018 424-019

0.80 1.25 0.50 0.50 0.50 1.25 0.90 0.80

424-019

0.60

TRANSMISSION, HYDRAULIC CONTROL Propulsion control cable, replacing Propulsion control lever, replacing Propulsion control lever, replacing Neutral safety switch, replacing Neutral safety switch, replacing Propulsion rod, pipe, removing Propulsion rod, pipe, installing Propulsion control lever clamp attachment, replacing Propulsion control lever clamp attachment, replacing

44 441-044 441-045 442-082 442-083 442-100 442-163 442-164

2.50 2.50 2.50 3.00 2.00 2.50 3.00

HYDROSTATIC DRIVE Hydraulic motor, removing Hydraulic motor, installing Propulsion pump, removing Propulsion pump, installing Propulsion pump manifold, replacing Propulsion pump coupling, removing Propulsion pump coupling, installing

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

0.60

STEERING

64 641-001 641-010 641-011 641-012 641-013 641-014 641-015 641-016 641-017 641-026 641-027

STEERING Steering wheel, replacing Control console wheel, replacing Control panel, replacing Flexible hose, replacing Control panel rail, guide, replacing Control panel stop plate, replacing Control panel lock pin, replacing Control panel lock pin spring, replacing Control panel lock plate, replacing Steering column, removing Steering column, installing

1094

0.30 0.40 2.50 2.00 1.25 0.40 0.90 0.40 0.30 0.60 0.70

Volvo Construction Equipment

12/12/2014

PT220 Op.no.

time (h)

643-015 643-016 643-020 643-021 643-022 643-023 643-024 645-004 645-005 645-016 645-017 645-022 645-023 645-054

1.50 2.00 2.00 2.50 4.00 0.70 0.90 1.25 1.50 1.25 1.25 0.70 0.80 3.00

Notes

Steering arm, removing Steering arm, installing Pivot, removing Pivot, installing Pivot bushing, replacing Track rods, removing Track rods, installing Steering cylinder, removing Steering cylinder, installing Steering pump, removing Steering pump, installing Steering valve, removal Steering valve, installation Steering cylinder, replacing bearings

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-003 711-040 711-041 711-042 711-043

0.50 0.80 0.60 0.50 1.75

FRAME Cap support, replacing Hydraulic oil level gauge, replacing Hydraulic tank lid, cover plate gasket, replacing Hydraulic tank breather cap, replacing Cover plates gasket, replacing

2.50 3.50 2.50

SUSPENSION Suspension cylinder, removal Suspension cylinder, installation Suspension cylinder connecting tube, replacing

1.75 2.50

AXLE SUSPENSION Drive shaft, removing Drive shaft, installing

1.00 1.25 0.50 0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

72 725-001 725-002 725-011 75 751-011 751-012 77 771-002 771-003 771-004 771-005

12/12/2014

Volvo Construction Equipment

1095

PT220 Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002 821-003 821-029 821-031 821-034 827-003 827-004

0.40 0.40 0.50 0.70 0.40 0.40 0.30 0.40

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood latch, replacing Engine hood hinge, replacing Engine hood, changing gas spring Engine hood sealing, replacing Hand rail, removing Hand rail, installing

1.50

DOORS; HATCH; COVER PLATE, (all) Deck plates, replacing

0.20 0.30

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

1.25 1.25

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

0.60 0.40

MISCELLANEOUS Unloading valve,replacing Tyre inflation components, replacing

83 837-007 85 852-003 852-004 86 867-002 867-003 89 891-001 891-002

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 912-070 912-070 912-180 912-181 912-213 912-214 912-283 912-284 912-285

4.00 0.80 0.50 0.40 0.50 3.50 3.00 1.75 0.50 0.50

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Check valve, replacing Check valve, replacing Valve block, removing Valve block, installing Hydraulic manifold block LH, replacing Hydraulic manifold block RH, replacing Combination valve, replacing Solenoid coil, replacing Solenoid valve, replacing

4.50

FUNCTION FOR ROAD CONSTRUCTION Water tank, removing

98 985-003

1096

Volvo Construction Equipment

12/12/2014

PT220 Op.no.

time (h)

985-004 985-007 985-008 985-015 985-016 985-016 985-017 985-018

1.25 0.30 0.50 0.30 0.50 0.40 0.50 0.50

12/12/2014

Notes

Water tank, installing Water pump, removing Water pump, installing Cocoa mats, replacing Water spray system components, replacing Water spray system components, replacing Water strainer, replacing Ball valve, replacing

Volvo Construction Equipment

1097

1098

Volvo Construction Equipment

12/12/2014

SD105 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-074 173-078 173-401 173-465

SERVICE Maintenance service, daily Hydraulic oil tank, changing oil and filter Engine, air cleaner maintenance Engine oil and filter, changing Rear axle oil, changing

0.40 1.00 0.50 0.80 0.80

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-007

4.00 5.00 1.00

ENGINE Engine, removing Engine, installing Engine mounting rear, changing

0.20 0.40 5.50 0.20

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel tank, replacing Fuel line, water separator, check and drain

23 233-001 233-014 234-010 235-002 25 252-020 252-022

1.25 2.50

256-011 258-022

1.25 0.50

258-023 258-024

0.40 0.40

26 263-012 263-013

0.80 0.40

263-041 263-042

4.00 4.00

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, changing pipe between silencer and turbocharger Air cleaner, installing Charge air cooler connection (hose, tube), replacing Charge air cooler, removing Charge air cooler, installing COOLING SYSTEM Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Cooling fan, replacing Fan shroud, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

BATTERY Batteries, replacing

12/12/2014

1.25

Volvo Construction Equipment

1099

SD105 Op.no.

32 321-002 33 331-018 334-011 36 362-003 363-001 363-002 364-004 38 386-007 386-011 386-017

time (h)

Notes

2.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

0.50 0.70

STARTING SYSTEM Starter motor, replacing Starter switch (engine start switch), replacing

0.40 0.60 0.60 0.30

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Switch, replacing

0.30 1.75 0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing

POWER TRANSMISSION

42 421-088 421-089

4.00 1.25

424-004

2.50

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing Pump de-stroke valve solenoid and cartridge, replacing Propulsion control lever, replacing

1.25 1.50 4.00 5.00 5.00 1.75 3.50 4.50 4.00 5.00 0.50 1.00 0.40 0.40 0.40 1.50

HYDROSTATIC DRIVE Hydrostatic controller, removing Hydrostatic controller, installing Travel motor, replacing one Drive motor, removing Drive motor, installing Thermal bypass valve, replacing Hydrostatic pump, removing Hydrostatic pump, installing Pump coupling, removing Pump coupling, installing Loop flushing valve, replacing Loop flushing valve cartridge, replacing Drum drive motor speed sensor, replacing Rear axle motor speed sensor, replacing Vibration speed sensor, replacing Traction valve, solenoid and cartridge, replacing

44 440-021 440-022 441-011 441-035 441-036 441-061 442-021 442-022 442-045 442-046 442-068 442-069 442-080 442-081 442-090 442-091

1100

Volvo Construction Equipment

12/12/2014

SD105 Op.no.

46 463-002 463-003

time (h)

5.00 5.00

Notes

FRONT AXLE; REAR AXLE Axle, removing Axle, installing

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

0.50

STEERING

64 641-021 645-004 645-005 645-031 645-035

STEERING Adjustable steering column, replacing Steering cylinder, removing Steering cylinder, installing Steering control unit, removing Steering control unit, installing

4.50 1.50 1.75 2.00 2.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-022

5.00

741-023

6.00

FRAME LINK Frame joint, Replacing the front pivot bearing with machine separated Frame joint, replacing the rear pivot bearing with machine separated

77 771-001 777-001 777-002 777-003 777-004 777-005 777-006 777-007 777-008 777-009 777-010 777-011 777-012 777-013

12/12/2014

0.80 13.00 13.00 3.00 3.50 0.90 1.00 12.00 13.00 2.00 25.00 3.50 3.50 25.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Drum, removing Drum, installing Vibration pump, removing Vibration pump, installing Vibration motor, removing Vibration motor, installing Eccentric weight, removing Eccentric weight, installing Drum shock mount, replacing Eccentric shaft coupling, replacing Torque hub, removing Torque hub, installing Eccentric weight bearings, replacing

Volvo Construction Equipment

1101

SD105 Op.no.

time (h)

777-014 777-015 777-020 777-021 777-022

6.00 9.00 5.00 1.25 1.25

Notes

Carrier bearings, replacing Eccentric weight, overhaul Drum bolt-on shell option, installing Smooth drum scrapers, replacing Padfoot drum scrapers, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-023

2.50

CAB, NAKED; CANOPY Viscous cab suspension, changing all units

2.50 2.50 2.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, changing spring

0.90 1.00

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-001 821-002 821-030 85 852-003 852-004 87 870-003 870-004 872-001 873-004 873-006 873-008 873-013 874-006 874-010 874-011 874-012 874-014 874-016

1.75 5.00 0.60 10.00 6.50 2.50 2.50 3.00 3.00 3.00 7.50 7.50 0.30

874-092

0.30

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Cab filter, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heater unit relays, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Thermostat, replacing Compressor, replacing magnetic clutch (compressor removed) HVAC control switch, replacing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

88 884-001

1102

Volvo Construction Equipment

12/12/2014

SD105 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 911-036 911-037 911-040

12/12/2014

0.90 0.90 2.50 2.50 0.40

Volvo Construction Equipment

1103

1104

Volvo Construction Equipment

12/12/2014

SD110 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-001

1.00

SERVICE Maintenance service, as required

173-002 173-002

0.50 0.50

Maintenance service, daily Maintenance service, daily

173-004 173-004

2.00 2.00

Maintenance service, every 50 hours Maintenance service, every 50 hours

173-006

2.00

Maintenance service, every 100 hours

173-006 173-007

3.50 3.00

Maintenance service, every 100 hours Maintenance service, every 250 hours

173-007 173-010

5.50 6.50

Maintenance service, every 250 hours Maintenance service, every 500 hours

173-010 173-011

11.00 4.00

Maintenance service, every 500 hours Maintenance service, every 750 hours

173-012

13.00

Maintenance service, every 1000 hours

173-012 173-014

13.00 14.00

Maintenance service, every 1000 hours Maintenance service, every 2000 hours

173-022

0.80

Maintenance service, every 6000 hours

173-036

1.75

Maintenance service, first 100 hours

173-089

0.80

Drum carrier, changing oil

173-382

0.40

Transmission oil level, checking

12/12/2014

Volvo Construction Equipment

52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999

1105

SD110 Op.no.

time (h)

Notes

173-401 173-451

1.25 2.00

Engine oil and filter, changing Hydraulic oil, changing

173-459

0.80

Transmission oil, changing

173-465

1.25

Rear axle oil, changing

176-004

0.30

Towing a disabled machine

19 191-021

0.30

GENERAL Service position 1

191-021

0.30

Service position 1

51936 - 52331 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-070

4.50 6.00

ENGINE Engine, removing Engine, removing

210-072

8.50

Engine, installing

210-072 214-012

5.00 1.00

Engine, installing Valves, adjusting

218-009

15.00

Engine mounts, replacing

23 233-001

0.60

FUEL SYSTEM Fuel system, bleeding

233-001 233-008

0.60 2.50

Fuel system, bleeding Fuel pump, replacing

233-014 234-017

0.90 0.40

Fuel filters, replacing Fuel tank lid,cover plate gasket, replacing

1106

Volvo Construction Equipment

51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 58001 - 99999

12/12/2014

SD110 Op.no.

time (h)

Notes

234-018 234-018 235-005

0.40 0.40 0.50

Fuel tank breather cap, replacing Fuel tank breather cap, replacing Fuel lines, replacing

235-005 235-005

0.50 0.50

Fuel lines, replacing Fuel lines, replacing

235-005 235-005 235-005 236-076

0.50 0.40 0.50 1.50

Fuel lines, replacing Fuel lines, replacing Fuel lines, replacing Injection pump, one changing

25 251-008

2.00

INLET SYSTEM; EXHAUST SYSTEM Inlet manifold, replacing

251-009

1.75

Exhaust manifold, replacing

252-017 252-018 252-020

0.60 0.50 0.50

Silencer, removing Silencer, installing Silencer, replacing

252-023

1.50

Exhaust pipe, replacing

252-023

1.50

Exhaust pipe, replacing

252-024

0.90

Flexible pipe, replacing

252-024 255-071

0.90 1.25

Flexible pipe, replacing Turbocharger, replacing

256-003 256-004 256-010

0.60 0.60 0.40

Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Air cleaner, removing

12/12/2014

Volvo Construction Equipment

52332 - 99999 550001 - 999999 58359 - 99999 51936 - 52331 52592 - 99999 58091 - 99999 550534 - 999999 51936 - 52331 52332 - 52591 58001 - 58090 550001 - 550533 51936 - 52331 51936 - 52331 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 58001 - 58243 550001 - 550721 52332 - 52944 58244 - 99999 550722 - 999999 52945 - 99999 52332 - 52944 58001 - 58243 550001 - 550721 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999

1107

SD110 Op.no.

time (h)

256-010 256-011

0.30 0.40

Air cleaner, removing Air cleaner, installing

256-011 256-020

0.30 0.30

Air cleaner, installing Pre-cleaner, replacing

256-023 256-023

0.50 0.40

Air cleaner, inlet hose, replacing Air cleaner, inlet hose, replacing

256-024

0.40

Air cleaner, outlet hose, replacing

258-020

1.50

Charge air cooler, inlet pipe, replacing

258-021

0.40

Charge air cooler, outlet pipe, replacing

258-023

2.50

Charge air cooler, removing

258-024

1.25

Charge air cooler, installing

26 261-008

5.00

COOLING SYSTEM Radiator, replacing

261-018

1.25

Expansion tank, replacing

261-022

2.50

Cooling package, removing

261-023

2.50

Cooling package, installing

262-002

1.50

Coolant pump, replacing

262-098

1.25

Thermostat, replacing

263-012

2.00

Fan belt and/or alternator belt, replacing

1108

Notes

Volvo Construction Equipment

51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 58001 - 99999 550001 - 999999 52332 - 99999 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 58001 - 99999 52332 - 99999 550001 - 999999 58001 - 99999 52332 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 12/12/2014

SD110 Op.no.

time (h)

Notes

263-013

0.40

Fan belt and/or alternator belt, checking and adjusting tension

263-013

0.40

263-041

4.50

Fan belt and/or alternator belt, checking and adjusting tension Cooling fan, replacing

263-042

4.50

Fan shroud, replacing

27 272-019

0.60

ENGINE CONTROL Throttle control lever, replacing

272-019 272-022 272-022

0.70 0.90 0.90

Throttle control lever, replacing Throttle control cable, replacing Throttle control cable, replacing

52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 58001 - 99999 52332 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-011

0.40

BATTERY Battery, removing

311-011 311-012

0.30 0.40

Battery, removing Battery, installing

311-012

0.30

Battery, installing

32 321-003

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, removing

321-004

0.60

Alternator, installing

321-075 321-075

0.40 0.40

Alternator, test Alternator, test

12/12/2014

Volvo Construction Equipment

1109

SD110 Op.no.

time (h)

Notes

33 331-018

1.00

STARTING SYSTEM Starter motor, replacing

331-021

0.70

Starter motor, tests

35 352-009

0.40

LIGHTING Head lamp, replacing

353-050 353-050

0.40 0.40

Licence plate lamp, replacing Licence plate lamp, replacing

353-051

0.50

Tail lamp, replacing

353-051 356-050

0.40 0.40

Tail lamp, replacing Work lamp, replacing

36 361-002

0.40

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay

362-002

0.40

Horn, replacing

362-002 362-016

0.50 0.50

Horn, replacing Horn switch, replacing

362-016 362-053

0.50 0.40

Horn switch, replacing Back up alarm, replacing

364-004 364-004

0.50 0.50

Switch, replacing Switch, replacing

364-004 364-011 364-011

0.40 1.25 0.70

Switch, replacing Reverse alarm switch, replacing Reverse alarm switch, replacing

364-013

0.50

Emergency stop switch, replacing

364-013 364-014

0.60 0.40

Emergency stop switch, replacing Ignition switch, replacing

1110

Volvo Construction Equipment

52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 51936 - 99999 58001 - 99999 51936 - 52331 52332 - 99999 58001 - 99999 52332 - 99999 58001 - 99999 51936 - 52331

51936 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999

12/12/2014

SD110 Op.no.

time (h)

364-014 364-050

0.50 0.40

Ignition switch, replacing Relay (general), replacing

364-050 366-100

0.50 0.50

Relay (general), replacing Seat switch timer, replacing

37 371-011

3.50

CABLE; FUSE; RELAY Main wire harness, replacing

371-021 371-021 371-032 371-040

0.90 0.90 0.90 0.60

371-040 371-041

0.50 0.70

371-041 371-041

0.50 0.70

371-043 371-043

0.50 0.60

371-049

5.50

371-090

1.25

371-090 372-002

1.00 0.50

372-020 372-020

0.60 0.40

372-052

0.60

38 383-001

0.80

383-001 386-007

0.50 0.30

12/12/2014

Notes

51936 - 52331 52332 - 99999 58001 - 99999 51936 - 52331 51936 - 99999 58001 - 99999 550001 - 999999

52332 - 99999 58001 - 99999 Instrument wire harness, replacing 51936 - 52331 Instrument wire harness, replacing 51936 - 52331 Rear wire harness, replacing 51936 - 52331 Battery cable negative, replacing 52332 - 99999 58001 - 99999 550001 - 999999 Battery cable negative, replacing 51936 - 52331 Battery cable +, replacing 52332 - 99999 58001 - 99999 550001 - 999999 Battery cable +, replacing 51936 - 52331 Battery cable +, replacing 52332 - 99999 58001 - 99999 Battery disconnector, replacing 51936 - 52331 Battery disconnector, replacing 52332 - 99999 58001 - 99999 550001 - 999999 Console wiring harness, replacing 58001 - 99999 52332 - 99999 Engine wire harness, replacing 52332 - 99999 58001 - 99999 550001 - 999999 Engine wire harness, replacing 51936 - 52331 Electrical distribution box, circuit board replacing 51936 - 99999 58001 - 99999 550001 - 999999 Fuse (general), replacing 51936 - 52331 Fuse (general), replacing 52332 - 99999 58001 - 99999 Light relay, replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Hour meter, replacing 52332 - 99999 58001 - 99999 Hour meter, replacing 51936 - 52331 Engine oil pressure sensor, replacing 52332 - 99999 58001 - 99999

Volvo Construction Equipment

1111

SD110 Op.no.

time (h)

Notes

386-011

0.40

Fuel level sender, replacing

386-016

0.40

Temperature sensor cooling system, replacing

387-006 387-011

0.50 0.50

Engine temperature gauge, replacing Fuel level gauge, replacing

387-011 387-020 387-029

0.50 0.50 0.50

Fuel level gauge, replacing Tachometer, replacing Instrument panel indicator/s, replacing

387-041 387-042

0.50 1.75

Engine oil pressure gauge, replacing Control box, replacing

POWER TRANSMISSION

42 421-096

0.70

TRANSMISSION, HYDRAULIC CONTROL Two speed solenoid valve, replacing

424-003 424-003

1.50 1.25

Propulsion control cable, replacing Propulsion control cable, replacing

424-005 424-005

1.50 1.25

Neutral safety switch, replacing Neutral safety switch, replacing

424-020

0.30

424-021

1.50

Propulsion control cable mounting bracket, replacing Control group assembly, replacing

424-021

1.50

Control group assembly, replacing

44 441-047 441-047

0.60 0.70

HYDROSTATIC DRIVE Rear axle drive motor, removing Rear axle drive motor, removing

441-048 441-048

0.60 0.80

Rear axle drive motor, installing Rear axle drive motor, installing

1112

Volvo Construction Equipment

550001 - 999999 51936 - 99999 58001 - 99999 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999

51936 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999

12/12/2014

SD110 Op.no.

time (h)

Notes

441-061

1.00

Thermal bypass valve, replacing

442-082 442-082

3.00 2.50

Propulsion pump, removing Propulsion pump, removing

442-083

2.50

Propulsion pump, installing

442-083 442-163

1.50 2.50

Propulsion pump, installing Propulsion pump coupling, removing

442-163 442-164

3.00 2.50

Propulsion pump coupling, removing Propulsion pump coupling, installing

442-164

2.00

Propulsion pump coupling, installing

46 463-002

2.50

FRONT AXLE; REAR AXLE Axle, removing

463-003

3.00

Axle, installing

BRAKE

55 550-015

0.50

PARKING BRAKE Parking brake, manually releasing

550-015

0.40

Parking brake, manually releasing

550-055

0.80

Parking brake release valve, replacing

551-012

0.70

Parking brake pressure switch, replacing

12/12/2014

Volvo Construction Equipment

550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 58001 - 99999 52332 - 99999 550001 - 999999 58001 - 99999 550001 - 999999 52332 - 99999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999

51936 - 99999 550001 - 999999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999

1113

SD110 Op.no.

time (h)

Notes

STEERING

62 622-097

0.80

STEERING AXLE Steering bearing, replacing

64 641-001

0.30

STEERING Steering wheel, replacing

641-001 641-026 641-026

0.30 0.50 0.40

Steering wheel, replacing Steering column, removing Steering column, removing

641-027

0.40

Steering column, installing

641-027 645-004 645-005 645-016 645-016 645-017 645-017 645-022

0.50 0.40 0.40 0.60 0.50 0.60 0.70 0.60

Steering column, installing Steering cylinder, removing Steering cylinder, installing Steering pump, removing Steering pump, removing Steering pump, installing Steering pump, installing Steering valve, removal

645-022 645-023

0.60 0.50

Steering valve, removal Steering valve, installation

645-023

0.70

Steering valve, installation

52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331

51936 - 52331 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-041

0.40

711-042

0.40

711-042

0.40

FRAME Hydraulic tank lid, cover plate gasket, replacing 58001 - 99999 52332 - 99999 550001 - 999999 Hydraulic tank breather cap, replacing 52981 - 99999 58359 - 99999 Hydraulic tank breather cap, replacing 51936 - 52331

2.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

1114

Volvo Construction Equipment

51936 - 99999

12/12/2014

SD110 Op.no.

time (h)

Notes

777-001

5.50

Drum, removing

777-002

5.00

Drum, installing

777-003

1.50

Vibration pump, removing

777-003 777-004 777-004

1.50 1.75 1.75

Vibration pump, removing Vibration pump, installing Vibration pump, installing

777-005

0.40

Vibration motor, removing

777-006

0.50

Vibration motor, installing

777-007

4.00

Eccentric weight, removing

777-008

3.50

Eccentric weight, installing

777-009

4.00

Drum shock mount, replacing

777-009

4.50

Drum shock mount, replacing

777-011 777-012 777-013

3.00 3.50 11.00

777-014

9.50

Carrier bearings, replacing

777-015

8.50

Eccentric weight, overhaul

777-018

5.50

Drum drive motor, replacing

777-029

1.75

Drum assembly, removing

12/12/2014

Torque hub, removing Torque hub, installing Eccentric weight bearings, replacing

Volvo Construction Equipment

58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 51936 - 99999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 58001 - 99999 51936 - 99999 550001 - 999999 51936 - 99999

1115

SD110 Op.no.

time (h)

Notes

777-030

1.50

Drum assembly, installing

777-073

9.50

Carrier V-ring seal, replacing

777-081

0.50

Drum shock mount (single), replacing

777-092

1.25

Vibration control cable, replacing

777-092

1.25

Vibration control cable, replacing

58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-001

0.40 0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, removing

821-002 821-002

0.50 0.70

Engine hood, installing Engine hood, installing

821-003

0.40

Engine hood latch, replacing

821-028

0.50

Retractor strap assembly, replacing

821-029 821-031

1.25 0.40

Engine hood hinge, replacing Engine hood, changing gas spring

821-034

0.40

Engine hood sealing, replacing

0.60

CAB INTERIOR/UPHOLSTERY Seat, replacing

85 852-008

1116

Volvo Construction Equipment

51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 51936 - 52331 52332 - 99999 58001 - 99999 550001 - 999999 58001 - 99999 51936 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 52332 - 99999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999 51936 - 99999 58001 - 99999 550001 - 999999

12/12/2014

SD110 Op.no.

time (h)

86 867-002

0.90

867-003

1.25

88 881-003 881-003 881-005 881-005 881-012 884-001

0.60 1.25 1.25 0.60 0.80 0.30

Notes

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing 52332 - 99999 58001 - 99999 ROPS (Roll Over Protection), installing 52332 - 99999 58001 - 99999 INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (left) Instrument panel, replacing (right) Instrument panel, replacing (right) Instrument panel, replacing (Center) Seat safety belt, replacing

52332 - 99999 51936 - 52331 51936 - 52331 52332 - 99999 52332 - 99999 51936 - 99999 58001 - 99999 550001 - 999999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011

5.00

911-011 911-015 911-015

3.00 0.90 0.90

911-038

5.00

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing 52332 - 99999 58001 - 99999 550001 - 999999 Oil cooler, replacing 51936 - 52331 Oil level gauge, replacing 51936 - 52331 Oil level gauge, replacing 52332 - 99999 58001 - 99999 550001 - 999999 Hydraulic oil tank, replacing 51936 - 52331

98 988-087

2.00

FUNCTION FOR ROAD CONSTRUCTION Drum drive, removing

988-088

1.75

Drum drive, installing

12/12/2014

Volvo Construction Equipment

51936 - 52331 58001 - 99999 550001 - 999999 51936 - 52331 58001 - 99999 550001 - 999999

1117

1118

Volvo Construction Equipment

12/12/2014

SD115 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-014 173-016 173-022 173-035 173-035 173-035

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 6000 hours Maintenance service, first 50 hours Maintenance service, first 50 hours Maintenance service, first 50 hours

19 191-020

0.70 2.00 4.50 6.50 11.00 11.00 12.00 3.50 3.50 3.00 0.20

235001 - 236999 551000 - 559999 245001 - 246999

GENERAL Service position

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070 200-201 200-202

0.90 0.20 0.10

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU Engine belt, removing Engine belt, installing

21 210-092

0.50

210-093

0.70

210-093

0.70

210-093

0.40

214-012 214-012 214-012

2.50 2.50 0.90

22 221-022 23 230-001 233-001

12/12/2014

0.70

0.40 0.30

ENGINE Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (crank shaft), replacing Engine rotation speed sensor (crank shaft), replacing Engine rotation speed sensor (crank shaft), replacing Valves, adjusting Valves, adjusting Valves, adjusting

235001 - 236999 551000 - 559999 245001 - 246999 245001 - 246999 551000 - 559999 235001 - 236999

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

Volvo Construction Equipment

1119

SD115 Op.no.

time (h)

233-008 237-002 237-034 237-035 237-124

0.60 4.00 0.90 0.90 0.60

Notes

Fuel pump, replacing Injectors, replacing all Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing High pressure fuel system, pressure relief

25 252-021 252-021 252-021 254-022

1.25 1.25 1.25 1.25

254-023

1.25

254-031 254-031 254-031 254-033 254-038 254-038 254-038 254-039 254-039 254-039 254-043 254-043 254-043 254-044 254-046 254-048 254-048 254-048 254-050 254-050 254-050 254-051 254-051 254-051 255-009 255-071

1.25 1.25 2.50 3.00 0.30 0.30 0.30 0.60 0.60 0.60 0.50 0.50 0.50 0.30 0.30 0.30 0.30 0.30 1.75 1.00 1.00 2.50 2.50 3.00 0.40 3.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Exhaust pipe, flexible tube, replacing Exhaust pipe, flexible tube, replacing ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Air pump, replacing Air pump, replacing Burner, replacing DPF inlet temperature sensor, replacing DPF inlet temperature sensor, replacing DPF inlet temperature sensor, replacing DPF outlet temperature sensor, replacing DPF outlet temperature sensor, replacing DPF outlet temperature sensor, replacing Spark plug control unit, replacing Spark plug control unit, replacing Spark plug control unit, replacing Glow plug, replacing Spark plug, replacing Spark plug cable, replacing Spark plug cable, replacing Spark plug cable, replacing Fuel metering unit A, replacing Fuel metering unit A, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing Fuel metering unit B, replacing Fuel metering unit B, replacing Waste gate, testing Turbocharger, replacing

1.00 0.90 1.00

COOLING SYSTEM Coolant pump, replacing Thermostat, replacing Thermostat, replacing

26 262-002 262-098 262-098

1120

Volvo Construction Equipment

245001 - 246999 235001 - 236999 551000 - 559999

235001 - 236999 551000 - 559999 245001 - 246999 235001 - 236999 551000 - 559999 245001 - 246999 235001 - 236999 551000 - 559999 245001 - 246999 245001 - 246999 235001 - 236999 551000 - 559999

245001 - 246999 235001 - 236999 551000 - 559999 245001 - 246999 235001 - 236999 551000 - 559999 235001 - 236999 551000 - 559999 245001 - 246999

245001 - 246999 235001 - 236999

12/12/2014

SD115 Op.no.

time (h)

262-098 263-023 263-024

1.00 1.25 1.75

Thermostat, replacing Fan pump, removing Fan pump, installing

2.00 2.00 2.50 3.00 2.50 2.50 2.50 3.00 2.50 2.50

Miscellaneous EGR cooler, replacing EGR cooler, replacing EGR cooler, replacing EGR cooler, cleaning EGR cooler, cleaning EGR cooler, cleaning EGR valve, replacing EGR Actuator, replacing EGR Actuator, replacing EGR Actuator, replacing

29 293-001 293-001 293-001 293-004 293-004 293-004 293-005 293-008 293-008 293-008

Notes

551000 - 559999

235001 - 236999 551000 - 559999 245001 - 246999 245001 - 246999 235001 - 236999 551000 - 559999 245001 - 246999 235001 - 236999 551000 - 559999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.50 0.90

36 366-064

1.50

366-066

1.00

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.40

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

38 386-011

POWER TRANSMISSION

42 424-004

0.60

TRANSMISSION, HYDRAULIC CONTROL Propulsion control lever, replacing

1.00 0.70 0.90 0.40 0.80 0.30 5.50

44 441-047 441-048 442-068 442-070 442-080 442-081 442-082

12/12/2014

Volvo Construction Equipment

1121

SD115 Op.no.

time (h)

442-083 442-087 442-090 442-113 442-114 442-115 442-116 442-117 442-118 442-153 442-154

5.50 0.90 0.30 0.30 0.30 0.90 0.30 0.30 0.30 0.30 0.40

Notes

Propulsion pump, installing Propulsion pump, multi function valve, replacing Vibration speed sensor, replacing Hi/low drum drive motor valve solenoid, replacing Hi/low drum drive motor valve, replacing ASC (Anti-spin control) solenoid, replacing Traction control module, replacing Drive enable valve solenoid, replacing Drive enable valve, replacing Propulsion pump charge pressure, checking Propulsion pump system pressure, checking

BRAKE

55 550-055 554-001

PARKING BRAKE Parking brake release valve, replacing Brake release valve solenoid, replacing

0.30 0.30

STEERING

64 645-006 645-016 645-017 645-018 645-082

STEERING Steering cylinder, replacing Steering pump, removing Steering pump, installing Steering pressure, checking Steering valve, replacing

1.75 0.60 0.50 0.30 0.80

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-030 711-031 711-035 711-036

2.50 3.00 3.50 3.50

FRAME Drum frame, removing Drum frame, installing Swivel, removing Swivel, installing

7.00

FRAME LINK Frame joint, replacing bearings

0.40 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

74 741-036 77 771-007 771-008

1122

Volvo Construction Equipment

12/12/2014

SD115 Op.no.

time (h)

777-001 777-002 777-003 777-004 777-005 777-006 777-007 777-008 777-013 777-014 777-015 777-018 777-021 777-025 777-026 777-086 777-087 777-088 777-089

1.50 1.50 3.00 3.50 0.40 0.30 4.00 4.00 9.00 5.00 8.50 1.75 0.60 2.50 2.50 0.30 0.40 0.30 1.00

777-090

1.00

777-091

1.25

777-093 777-094

1.75 2.00

Notes

Drum, removing Drum, installing Vibration pump, removing Vibration pump, installing Vibration motor, removing Vibration motor, installing Eccentric weight, removing Eccentric weight, installing Eccentric weight bearings, replacing Carrier bearings, replacing Eccentric weight, overhaul Drum drive motor, replacing Smooth drum scrapers, replacing Carrier, removing Carrier, installing Vibration pump charge pressure, checking Vibration system pressure, checking Vibration control module, replacing Vibration pump charge pressure relief valve, adjusting Vibration pump charge pressure relief valve, replacing Vibration pump SCR (system check/relief) valve, replacing Drum drive assembly, removing Drum drive assembly, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-010 810-011

1.75 1.75 0.50 0.40

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator's platform, raising Operator's platform, lowering

0.20 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, operating Engine hood, manually operating

82 821-011 821-012

12/12/2014

Volvo Construction Equipment

1123

1124

Volvo Construction Equipment

12/12/2014

SD130 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-074 173-078 173-401 173-465

SERVICE Maintenance service, daily Hydraulic oil tank, changing oil and filter Engine, air cleaner maintenance Engine oil and filter, changing Rear axle oil, changing

0.40 1.00 0.50 0.80 0.80

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-007

4.00 5.00 1.00

ENGINE Engine, removing Engine, installing Engine mounting rear, changing

0.20 0.40 5.50 0.20

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel tank, replacing Fuel line, water separator, check and drain

23 233-001 233-014 234-010 235-002 25 252-020 252-022

1.25 2.50

256-011 258-022

1.25 0.50

258-023 258-024

0.40 0.40

26 263-012 263-013

0.80 0.40

263-041 263-042

4.00 4.00

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

BATTERY Batteries, replacing

12/12/2014

1.25

Volvo Construction Equipment

1125

SD130 Op.no.

32 321-002 33 331-018 334-011 36 362-003 363-001 363-002 364-004 38 386-007 386-011 386-017

time (h)

Notes

2.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

0.50 0.70

STARTING SYSTEM Starter motor, replacing Starter switch (engine start switch), replacing

0.40 0.60 0.60 0.30

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Switch, replacing

0.30 1.75 0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing

POWER TRANSMISSION

42 421-088 421-089

4.00 1.25

424-004

2.50

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing Pump de-stroke valve solenoid and cartridge, replacing Propulsion control lever, replacing

1.25 1.50 4.00 5.00 5.00 1.75 3.50 4.50 4.00 5.00 0.50 1.00 0.40 0.40 0.40 1.50

44 440-021 440-022 441-011 441-035 441-036 441-061 442-021 442-022 442-045 442-046 442-068 442-069 442-080 442-081 442-090 442-091

1126

Volvo Construction Equipment

12/12/2014

SD130 Op.no.

46 463-002 463-003

time (h)

5.00 5.00

Notes

FRONT AXLE; REAR AXLE Axle, removing Axle, installing

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

0.50

STEERING

64 641-021 645-004 645-005 645-031 645-035

STEERING Adjustable steering column, replacing Steering cylinder, removing Steering cylinder, installing Steering control unit, removing Steering control unit, installing

4.50 1.50 1.75 2.00 2.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-022

5.00

741-023

6.00

FRAME LINK Frame joint, Replacing the front pivot bearing with machine separated Frame joint, replacing the rear pivot bearing with machine separated

77 771-001 777-001 777-002 777-003 777-004 777-005 777-006 777-007 777-008 777-009 777-010 777-011 777-012 777-013

12/12/2014

0.80 13.00 13.00 3.00 3.50 0.90 1.00 12.00 13.00 2.00 25.00 3.50 3.50 25.00

Volvo Construction Equipment

1127

SD130 Op.no.

time (h)

777-014 777-015 777-020 777-021 777-022

6.00 9.00 5.00 1.25 1.25

Notes

Carrier bearings, replacing Eccentric weight, overhaul Drum bolt-on shell option, installing Smooth drum scrapers, replacing Padfoot drum scrapers, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-023

2.50

CAB, NAKED; CANOPY Viscous cab suspension, changing all units

2.50 2.50 2.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, changing spring

0.90 1.00

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-001 821-002 821-030 85 852-003 852-004 87 870-003 870-004 872-001 873-004 873-006 873-008 873-013 874-006 874-010 874-011 874-012 874-014 874-016

1.75 5.00 0.60 10.00 6.50 2.50 2.50 3.00 3.00 3.00 7.50 7.50 0.30

874-092

0.30

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

88 884-001

1128

Volvo Construction Equipment

12/12/2014

SD130 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 911-036 911-037 911-040

12/12/2014

0.90 0.90 2.50 2.50 0.40

Volvo Construction Equipment

1129

1130

Volvo Construction Equipment

12/12/2014

SD135 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012 173-014 173-016 173-022 173-035

19 191-020

0.70 2.00 4.50 6.50 11.00 11.00 12.00 3.00 0.20

552000 - 559999

GENERAL Service position

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070 200-201 200-202

0.90 0.20 0.10

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU Engine belt, removing Engine belt, installing

21 210-092

0.50

210-093

0.70

214-012

2.50

22 221-022 23 230-001 233-001 233-008 237-002 237-034 237-035 237-124 25 252-021

12/12/2014

0.70

ENGINE Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (crank shaft), replacing Valves, adjusting

552000 - 559999

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

0.40 0.30 0.60 4.00 0.90 0.90 0.60

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Fuel pump, replacing Injectors, replacing all Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing High pressure fuel system, pressure relief

1.25

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing

Volvo Construction Equipment

552000 - 559999

1131

SD135 Op.no.

time (h)

254-022

1.25

254-023

1.25

254-031 254-033 254-038 254-039 254-043 254-044 254-046 254-048 254-050 254-051 255-009 255-071

1.25 3.00 0.30 0.60 0.50 0.30 0.30 0.30 1.00 2.50 0.40 3.00

ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing DPF inlet temperature sensor, replacing DPF outlet temperature sensor, replacing Spark plug control unit, replacing Glow plug, replacing Spark plug, replacing Spark plug cable, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing Waste gate, testing Turbocharger, replacing

1.00 1.00 1.25 1.75

COOLING SYSTEM Coolant pump, replacing Thermostat, replacing Fan pump, removing Fan pump, installing

2.00 2.50 2.50 2.50

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR valve, replacing EGR Actuator, replacing

26 262-002 262-098 263-023 263-024 29 293-001 293-004 293-005 293-008

Notes

552000 - 559999 552000 - 559999 552000 - 559999 552000 - 559999

552000 - 559999 552000 - 559999 552000 - 559999

552000 - 559999

552000 - 559999 552000 - 559999 552000 - 559999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.50 0.90

36 366-064

1.50

366-066

1.00

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.40

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

38 386-011

1132

Volvo Construction Equipment

12/12/2014

SD135 Op.no.

time (h)

Notes

POWER TRANSMISSION

42 424-004

0.60

TRANSMISSION, HYDRAULIC CONTROL Propulsion control lever, replacing

1.00 0.70 0.90 0.40 0.80 0.30 5.50 5.50 0.90 0.30 0.30 0.30 0.90 0.30 0.30 0.30 0.30 0.40

HYDROSTATIC DRIVE Rear axle drive motor, removing Rear axle drive motor, installing Loop flushing valve, replacing Charge pressure relief valve, replacing Drum drive motor speed sensor, replacing Rear axle motor speed sensor, replacing Propulsion pump, removing Propulsion pump, installing Propulsion pump, multi function valve, replacing Vibration speed sensor, replacing Hi/low drum drive motor valve solenoid, replacing Hi/low drum drive motor valve, replacing ASC (Anti-spin control) solenoid, replacing Traction control module, replacing Drive enable valve solenoid, replacing Drive enable valve, replacing Propulsion pump charge pressure, checking Propulsion pump system pressure, checking

44 441-047 441-048 442-068 442-070 442-080 442-081 442-082 442-083 442-087 442-090 442-113 442-114 442-115 442-116 442-117 442-118 442-153 442-154

BRAKE

55 550-055 554-001

PARKING BRAKE Parking brake release valve, replacing Brake release valve solenoid, replacing

0.30 0.30

STEERING

64 645-006 645-016 645-017 645-018 645-082

STEERING Steering cylinder, replacing Steering pump, removing Steering pump, installing Steering pressure, checking Steering valve, replacing

12/12/2014

1.75 0.60 0.50 0.30 0.80

Volvo Construction Equipment

1133

SD135 Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-030 711-031 711-035 711-036

2.50 3.00 3.50 3.50

FRAME Drum frame, removing Drum frame, installing Swivel, removing Swivel, installing

7.00

FRAME LINK Frame joint, replacing bearings

74 741-036 77 771-007 771-008 777-001 777-002 777-003 777-004 777-005 777-006 777-007 777-008 777-013 777-014 777-015 777-018 777-021 777-025 777-026 777-086 777-087 777-088 777-089

0.40 0.40 1.50 1.50 3.00 3.50 0.40 0.30 4.00 4.00 9.00 5.00 8.50 1.75 0.60 2.50 2.50 0.30 0.40 0.30 1.00

777-090

1.00

777-091

1.25

777-093 777-094

1.75 2.00

1134

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing Drum, removing Drum, installing Vibration pump, removing Vibration pump, installing Vibration motor, removing Vibration motor, installing Eccentric weight, removing Eccentric weight, installing Eccentric weight bearings, replacing Carrier bearings, replacing Eccentric weight, overhaul Drum drive motor, replacing Smooth drum scrapers, replacing Carrier, removing Carrier, installing Vibration pump charge pressure, checking Vibration system pressure, checking Vibration control module, replacing Vibration pump charge pressure relief valve, adjusting Vibration pump charge pressure relief valve, replacing Vibration pump SCR (system check/relief) valve, replacing Drum drive assembly, removing Drum drive assembly, installing

Volvo Construction Equipment

12/12/2014

SD135 Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-010 810-011

1.75 1.75 0.50 0.40

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator's platform, raising Operator's platform, lowering

0.20 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, operating Engine hood, manually operating

82 821-011 821-012

12/12/2014

Volvo Construction Equipment

1135

1136

Volvo Construction Equipment

12/12/2014

SD160 Op.no.

12/12/2014

time (h)

Notes

Volvo Construction Equipment

1137

1138

Volvo Construction Equipment

12/12/2014

SD200 Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

23 234-010

FUEL SYSTEM Fuel tank, replacing

25 256-011 258-022 26 263-041

5.50 1.25 0.50

4.00

INLET SYSTEM; EXHAUST SYSTEM Air cleaner, installing Charge air cooler connection (hose, tube), replacing COOLING SYSTEM Cooling fan, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

1.25

BATTERY Batteries, replacing

0.50

STARTING SYSTEM Starter motor, replacing

0.40 0.30

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Switch, replacing

0.30 0.30 1.75 0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing

33 331-018 36 362-003 364-004 38 386-007 386-007 386-011 386-017

POWER TRANSMISSION

42 421-088 421-089

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing Pump de-stroke valve solenoid and cartridge, replacing

44 440-021 440-022 441-011 441-061 442-045

12/12/2014

4.00 1.25

1.25 1.50 4.00 1.75 4.00

HYDROSTATIC DRIVE Hydrostatic controller, removing Hydrostatic controller, installing Travel motor, replacing one Thermal bypass valve, replacing Pump coupling, removing

Volvo Construction Equipment

1139

SD200 Op.no.

time (h)

442-046 442-068 442-069 442-080 442-081 442-091

5.00 0.50 1.00 0.40 0.40 1.50

Notes

Pump coupling, installing Loop flushing valve, replacing Loop flushing valve cartridge, replacing Drum drive motor speed sensor, replacing Rear axle motor speed sensor, replacing Traction valve, solenoid and cartridge, replacing

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

0.50

STEERING

64 645-004 645-005

STEERING Steering cylinder, removing Steering cylinder, installing

1.50 1.75

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-009 777-020 777-021 777-022

WHEELS; TRACKS; TYRE; HUB; DRUM Drum shock mount, replacing Drum bolt-on shell option, installing Smooth drum scrapers, replacing Padfoot drum scrapers, replacing

2.00 5.00 1.25 1.25

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-023

2.50

CAB, NAKED; CANOPY Viscous cab suspension, changing all units

2.50 2.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.90 1.00

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-001 821-002 85 852-003 852-004

1140

Volvo Construction Equipment

12/12/2014

SD200 Op.no.

time (h)

Notes

87 870-003 870-004 872-001 873-004 873-006 873-013 874-006 874-010 874-011 874-012 874-014 874-016

1.75 5.00 0.60 10.00 6.50 2.50 3.00 3.00 3.00 7.50 7.50 0.30

874-092 874-092

0.40 0.30

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Cab filter, replacing Heater core, replacing Fan motor, replacing Heater unit relays, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Thermostat, replacing Compressor, replacing magnetic clutch (compressor removed) HVAC control switch, replacing HVAC control switch, replacing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

88 884-001

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 911-036 911-037 911-040

12/12/2014

0.90 0.90 2.50 2.50 0.40

Volvo Construction Equipment

1141

1142

Volvo Construction Equipment

12/12/2014

SD45 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-035

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, first 50 hours

1.75 3.50 5.00 7.00 2.50

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 218-009

4.00 0.40

ENGINE Engine, removing Engine mounts, replacing

2.50 0.80

FUEL SYSTEM Fuel tank, removing Fuel tank, installing

0.90 0.30 0.30 0.20 0.20

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Air cleaner, removing Air cleaner, installing

23 234-011 234-012 25 252-020 256-003 256-004 256-010 256-011 26 261-022 261-023 263-013

1.00 1.50 0.30

263-039 263-040

0.60 0.90

COOLING SYSTEM Cooling package, removing Cooling package, installing Fan belt and/or alternator belt, checking and adjusting tension Cooling fan, removing Cooling fan, installing

1.50 0.50 1.25

ENGINE CONTROL Throttle control cable, replacing Throttle control assembly, replacing Engine speed control, mechanical basic setting

27 272-022 272-023 275-012

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

BATTERY Batteries, replacing

12/12/2014

0.50

Volvo Construction Equipment

1143

SD45 Op.no.

time (h)

311-009 311-010

0.20 0.20

Battery, disconnecting Battery, connecting

0.50 0.40

STARTING SYSTEM Starter relay, replacing Neutral start diode, replacing

0.50

CABLE; FUSE; RELAY Power relay, replacing

3.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

33 331-081 334-020 37 372-025 38 386-011

Notes

POWER TRANSMISSION

42 424-003 424-004 424-005 424-006

0.70 0.40 0.40 0.40

TRANSMISSION, HYDRAULIC CONTROL Propulsion control cable, replacing Propulsion control lever, replacing Neutral safety switch, replacing Neutral safety switch, adjusting

0.20 0.70 0.80 0.50 0.80 1.25 0.40 1.50 1.75 0.40 0.20 0.40 0.60 0.20 0.70 0.50 0.20 0.20 0.50 0.50

HYDROSTATIC DRIVE Drum drive motor, case drain flow measuring Charge relief pressure, test Propel system relief pressure, check Drive motor, removing Drive motor, installing Thermal bypass valve, replacing Anti cavatation valve, replacing Pump coupling, removing Pump coupling, installing Loop flushing valve cartridge, replacing Charge pressure relief valve, replacing Traction valve flow divider, replacing Propulsion pump function valve, replacing Propulsion pump bypass valve, replacing Propulsion pump, case drain flow measuring Traction relief pressure valve, replacing Servo shunt valve solenoid, replacing Servo shunt valve spool, replacing Traction valve, removing Traction valve, installing

1.75

FRONT AXLE; REAR AXLE Axle, installing

44 440-005 440-015 440-030 441-035 441-036 441-061 442-030 442-045 442-046 442-069 442-070 442-071 442-084 442-085 442-086 442-092 442-096 442-097 4422-001 4422-002 46 461-003

1144

Volvo Construction Equipment

12/12/2014

SD45 Op.no.

time (h)

463-002

1.25

Notes

Axle, removing

BRAKE

52 524-001

0.50

HYDRAULIC BRAKE SYSTEM Brake latching relay, replacing

0.60 0.40 0.40 0.20 0.30

PARKING BRAKE Brake manifold, brake release pressure check Axle drive motor, brake release pressure check Parking brake pressure switch, replacing Brake release valve solenoid, replacing Brake release valve spool, replacing

55 550-034 550-035 551-012 554-001 554-002

STEERING

64 645-006 645-016 645-017 645-082

STEERING Steering cylinder, replacing Steering pump, removing Steering pump, installing Steering valve, replacing

0.60 0.40 0.40 0.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-030 711-031 711-035 711-036

0.90 0.30 1.25 0.50

FRAME Drum frame, removing Drum frame, installing Swivel, removing Swivel, installing

0.60 0.30 0.70 1.25 0.20 0.20 0.30 0.30 0.80 1.50

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Tyres, checking pressure Drum, removing Drum, installing Vibration motor, removing Vibration motor, installing Drum shock mount, replacing Eccentric shaft coupling, replacing Torque hub, removing Torque hub, installing

77 771-001 771-006 777-001 777-002 777-005 777-006 777-009 777-010 777-011 777-012

12/12/2014

Volvo Construction Equipment

1145

SD45 Op.no.

time (h)

777-014 777-016 777-017 777-018 777-021 777-025 777-026 777-051 777-052

3.50 0.20 0.20 2.50 0.60 1.25 1.75 0.40 0.40

Notes

Carrier bearings, replacing Vibration control valve solenoid, replacing Vibration control valve spool, replacing Drum drive motor, replacing Smooth drum scrapers, replacing Carrier, removing Carrier, installing Vibration system pressure, measuring Vibration pump function valve, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-010 810-011

0.20 0.20

CAB, NAKED; CANOPY Operator's platform, raising Operator's platform, lowering

0.20

CAB INTERIOR/UPHOLSTERY Seat, replacing

0.50 0.40

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

85 852-008 86 867-002 867-003

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-036 911-037 911-040

1.00 1.00 0.40

912-204 912-205 913-052 913-053

0.40 0.40 1.25 1.25

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, removing Hydraulic oil tank, installing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Brake shunt two speed manifold, removing Brake shunt two speed manifold, installing Hydraulic pump, removing Hydraulic pump, installing

1146

Volvo Construction Equipment

12/12/2014

SD70 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-035 173-078 173-089 173-401 173-451 173-457 173-465

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, first 50 hours Engine, air cleaner maintenance Drum carrier, changing oil Engine oil and filter, changing Hydraulic oil, changing Coolant, changing Rear axle oil, changing

0.30 0.80 1.50 3.50 7.00 4.50 0.20 0.30 0.60 1.25 0.80 0.80

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

3.00 5.50 1.75

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.30 0.40

FUEL SYSTEM Fuel filters, replacing Fuel line, water separator, check and drain

0.50 0.30 0.40 0.20 0.30

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Air cleaner, removing Air cleaner, installing

1.25 2.50 0.80 3.50

COOLING SYSTEM Cooling package, removing Cooling package, installing Fan belt and/or alternator belt, replacing Cooling fan, replacing

23 233-014 235-002 25 252-020 256-003 256-004 256-010 256-011 26 261-022 261-023 263-012 263-041

12/12/2014

Volvo Construction Equipment

1147

SD70 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.50

BATTERY Batteries, replacing

0.30 0.40

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.50 0.50 0.70

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter switch (engine start switch), replacing

0.30

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing

0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

32 321-003 321-004 33 331-016 331-017 334-011 36 362-003 38 386-011

POWER TRANSMISSION

42 421-087

0.40

424-004

0.40

TRANSMISSION, HYDRAULIC CONTROL Multi function brake valve solenoid and cartridge, replacing Propulsion control lever, replacing

0.80 1.25 2.50 0.40 0.60 2.00 3.00 4.00 5.00

HYDROSTATIC DRIVE Hydrostatic controller, removing Hydrostatic controller, installing Hydraulic motor, replacing Drive motor, removing Drive motor, installing Hydrostatic pump, removing Hydrostatic pump, installing Pump coupling, removing Pump coupling, installing

1.25 1.75

FRONT AXLE; REAR AXLE Axle, removing Axle, installing

44 440-021 440-022 441-002 441-035 441-036 442-021 442-022 442-045 442-046 46 463-002 463-003

1148

Volvo Construction Equipment

12/12/2014

SD70 Op.no.

time (h)

Notes

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

0.50

STEERING

64 645-006 645-031 645-035

STEERING Steering cylinder, replacing Steering control unit, removing Steering control unit, installing

0.60 2.00 2.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 771-001 771-001 771-001 777-001 777-002 777-003 777-004 777-005 777-006 777-007 777-008 777-009 777-010 777-011 777-012 777-013 777-014 777-015 777-021 777-022

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Wheel, removing and fitting one Wheel, removing and fitting one Drum, removing Drum, installing Vibration pump, removing Vibration pump, installing Vibration motor, removing Vibration motor, installing Eccentric weight, removing Eccentric weight, installing Drum shock mount, replacing Eccentric shaft coupling, replacing Torque hub, removing Torque hub, installing Eccentric weight bearings, replacing Carrier bearings, replacing Eccentric weight, overhaul Smooth drum scrapers, replacing Padfoot drum scrapers, replacing

12/12/2014

0.80 0.80 0.80 2.00 2.00 1.25 1.50 0.30 0.50 3.50 4.50 0.30 13.00 3.50 3.50 10.00 6.00 9.00 1.25 1.25

Volvo Construction Equipment

1149

SD70 Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002

0.50 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.40 0.50

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

0.30

INTERIOR EQUIPMENT Seat safety belt, replacing

85 852-003 852-004 88 884-001

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-003 911-036 911-037 911-040

0.50 2.50 2.50 0.40

911-051

0.40

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil filter, replacing Hydraulic oil tank, removing Hydraulic oil tank, installing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing

1150

Volvo Construction Equipment

12/12/2014

SD75 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-022 173-035

0.50 1.75 2.50 4.50 9.50 9.00 13.00 16.00 0.70 3.50

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070 200-200

0.80 0.40

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU Engine belts, replacing

3.50 3.50 0.90 0.40 0.30 2.50 3.50 7.50 3.00

ENGINE Engine, removing Engine, installing Engine rotation speed sensor, replacing Crankcase ventilation separator, replacing Crankcase ventilation separator, checking Valves, adjusting Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Engine mounts, replacing

21 210-070 210-072 210-091 212-071 212-072 214-012 216-014 216-018 218-009 22 221-022 23 233-001 233-008 234-011 234-012 237-002 237-031 237-040

12/12/2014

0.30

0.20 0.50 2.50 2.50 3.50 0.90 0.40

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Fuel system, bleeding Fuel pump, replacing Fuel tank, removing Fuel tank, installing Injectors, replacing all Fuel rail, replacing Overflow pipe, checking for leakage

Volvo Construction Equipment

1151

SD75 Op.no.

time (h)

237-125

1.75

Fuel pump unit, replacing

1.75 1.00 0.40 0.60 0.50 1.25 0.40 0.30

INLET SYSTEM; EXHAUST SYSTEM Diesel particulate filter, check and clean Inlet throttle, replacing Waste gate, testing Turbocharger, removing Turbocharger, installing Preheating coil, replacing Air cleaner, removing Air cleaner, installing

0.90 1.75 1.50 1.25 1.00 2.00 1.75 0.40 0.30 0.60 0.50 3.50

COOLING SYSTEM Expansion tank, replacing Cooling package, removing Cooling package, installing Coolant pump, replacing Thermostat, replacing Fan motor, removing Fan motor, installing Fan pump, removing Fan pump, installing Fan control valve, removing Fan control valve, installing Fan shroud, replacing

1.50 2.00 1.00

Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR valve, replacing

25 254-001 254-059 255-009 255-070 255-072 256-006 256-010 256-011 26 261-018 261-022 261-023 262-002 262-098 263-001 263-003 263-023 263-024 263-071 263-073 263-084 29 293-001 293-002 293-005

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

32 321-003 321-004

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.40 0.30

36 366-064

1.50

366-066

0.90

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.40

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Instrument cluster, replacing

38 380-007

1152

Volvo Construction Equipment

12/12/2014

SD75 Op.no.

time (h)

386-011

0.40

Notes

Fuel level sender, replacing

POWER TRANSMISSION

42 424-004

0.60

TRANSMISSION, HYDRAULIC CONTROL Propulsion control lever, replacing

1.50 1.25 0.90 0.30 0.30 0.30 3.00 2.50 0.80 0.30 1.25 0.30 0.30 1.25 0.30 0.30 0.30 0.30 0.40 0.20 0.40

HYDROSTATIC DRIVE Rear axle drive motor, removing Rear axle drive motor, installing Loop flushing valve, replacing Charge pressure relief valve, replacing Drum drive motor speed sensor, replacing Rear axle motor speed sensor, replacing Propulsion pump, removing Propulsion pump, installing Propulsion pump, multi function valve, replacing Vibration speed sensor, replacing Traction control valve, replacing Hi/low drum drive motor valve solenoid, replacing Hi/low drum drive motor valve, replacing ASC (Anti-spin control) solenoid, replacing Traction control module, replacing Drive enable valve solenoid, replacing Drive enable valve, replacing Hi/low axle motor valve solenoid, replacing Hi/low axle motor valve, replacing Propulsion pump charge pressure, checking Propulsion pump system pressure, checking

44 441-047 441-048 442-068 442-070 442-080 442-081 442-082 442-083 442-087 442-090 442-112 442-113 442-114 442-115 442-116 442-117 442-118 442-119 442-120 442-153 442-154

BRAKE

55 550-055 554-001

PARKING BRAKE Parking brake release valve, replacing Brake release valve solenoid, replacing

0.30 0.30

STEERING

64 645-006 645-016 645-017

STEERING Steering cylinder, replacing Steering pump, removing Steering pump, installing

12/12/2014

1.50 0.60 0.70

Volvo Construction Equipment

1153

SD75 Op.no.

time (h)

645-018 645-082

0.30 0.80

Notes

Steering pressure, checking Steering valve, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-030 711-031 711-035 711-036

1.50 2.50 1.75 3.00

FRAME Drum frame, removing Drum frame, installing Swivel, removing Swivel, installing

5.00

FRAME LINK Frame joint, replacing bearings

74 741-036 77 771-007 771-008 777-001 777-002 777-003 777-004 777-005 777-006 777-007 777-008 777-009 777-013 777-014 777-015 777-018 777-021 777-025 777-026 777-086 777-087 777-088 777-089

0.40 0.40 1.00 1.50 1.50 1.50 0.30 0.20 3.50 4.00 0.40 8.50 4.50 7.50 4.50 0.70 1.75 2.50 0.30 0.40 0.30 0.90

777-090

0.90

777-091

1.00

777-093

1.50

1154

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing Drum, removing Drum, installing Vibration pump, removing Vibration pump, installing Vibration motor, removing Vibration motor, installing Eccentric weight, removing Eccentric weight, installing Drum shock mount, replacing Eccentric weight bearings, replacing Carrier bearings, replacing Eccentric weight, overhaul Drum drive motor, replacing Smooth drum scrapers, replacing Carrier, removing Carrier, installing Vibration pump charge pressure, checking Vibration system pressure, checking Vibration control module, replacing Vibration pump charge pressure relief valve, adjusting Vibration pump charge pressure relief valve, replacing Vibration pump SCR (system check/relief) valve, replacing Drum drive assembly, removing

Volvo Construction Equipment

12/12/2014

SD75 Op.no.

time (h)

777-094

2.00

Notes

Drum drive assembly, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-010 810-011

1.75 1.50 0.40 0.40

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator's platform, raising Operator's platform, lowering

0.50 0.40 0.20 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, operating Engine hood, manually operating

82 821-001 821-002 821-011 821-012

12/12/2014

Volvo Construction Equipment

1155

1156

Volvo Construction Equipment

12/12/2014

Ultimat 200 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-303

SERVICE Lubrication, every 50 hours

0.60

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 827-007 827-008

0.60 0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Deck platform, removing Deck platform, installing

0.40 0.40 0.50 0.60

DOORS; HATCH; COVER PLATE, (all) Left side vibration cover, removing Left side vibration cover, installing Right side vibration cover, removing Right side vibration cover, installing

83 837-003 837-004 837-005 837-006

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-003 982-003 982-004 982-004 982-015 982-015 982-016 982-016 982-019 982-020 982-027 982-028 982-051 982-052 982-053 983-130 983-130 983-130 983-131 983-131 983-131

FUNCTION FOR ROAD CONSTRUCTION Screed, removing Screed, removing Screed, installing Screed, installing Extension cylinder, removing Extension cylinder, removing Extension cylinder, installing Extension cylinder, installing Slope cylinder, removing Slope cylinder, installing Horizontal guide tube, removing Horizontal guide tube, installing Secondary guide tube bearings, replacing Vertical guide tube bushings, replacing Horizontal guide tube bushings, replacing Vibration shaft, removing Vibration shaft, removing Vibration shaft, removing Vibration shaft, installing Vibration shaft, installing Vibration shaft, installing

12/12/2014

0.70 0.80 1.00 0.90 2.50 2.50 3.00 2.50 0.90 1.00 4.50 4.50 5.50 5.00 9.00 0.90 0.80 0.40 0.80 0.50 1.25

Volvo Construction Equipment

1157

Ultimat 200 Op.no.

time (h)

983-132 983-132 983-133 983-133 983-134 983-134 983-135 983-135 983-136 986-005 986-005 986-005 986-006 986-006 986-006 987-003 987-004 987-005 987-010 987-011 987-012 987-013 987-014 987-015 987-015 987-016 987-016 987-017 987-018 987-021 987-022 987-023 987-024 987-024 987-029 987-029 987-030 987-031 987-032 987-033 987-035 987-036 987-040 987-041

1.25 0.50 1.50 0.70 0.70 1.00 1.25 0.90 0.90 1.00 1.75 1.50 2.50 1.50 2.00 0.50 0.60 0.60 1.00 1.75 3.50 2.00 3.50 2.00 2.50 2.50 3.00 0.40 0.40 0.90 0.70 0.70 8.00 3.00 5.00 5.50 0.40 0.40 2.50 2.50 2.50 2.50 0.50 0.30

1158

Notes

Vibration bearing, removing Vibration bearing, removing Vibration bearing, installing Vibration bearing, installing Vibration motor, removing Vibration motor, removing Vibration motor, installing Vibration motor, installing Vibration drive belt, replacing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, installing Heater bar, installing Heater bar, installing Power crown torque converter, removing Power crown torque converter, installing Power crown chain, replacing Power crown, removing Power crown, installing Power crown, disassembly and assembly Main screed strike off, removing Main screed strike off, installing Screed extension, removing Screed extension, removing Screed extension, installing Screed extension, installing Edger guide, removing Edger guide, installing Depth crank, disassembly and assembly Side arm, removing Side arm, installing Screed plate, replacing Screed plate, replacing Height assembly, disassembling/assembling Height assembly, disassembling/assembling Extension height gear motor, removing Extension height gear motor, installing Outer height assembly, removing Outer height assembly, installing Inner height assembly, removing Inner height assembly, installing Edger guide bracket, removing Edger guide bracket, installing Volvo Construction Equipment

12/12/2014

Ultimat 200 Op.no.

time (h)

987-042 987-043 987-046 987-047 987-048 987-048 987-049 987-049 987-052 987-053

0.30 0.10 0.40 0.20 2.00 1.25 3.00 1.50 0.60 0.60

12/12/2014

Notes

Edger guide jack, removing Edger guide jack, installing Edger shoe, removing Edger shoe, installing Screed plate, removing Screed plate, removing Screed plate, installing Screed plate, installing Extension strike off plate, removing Extension strike off plate, installing

Volvo Construction Equipment

1159

1160

Volvo Construction Equipment

12/12/2014

VB78 ETC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-010 173-012 173-014 173-050 173-303

0.70 0.50 0.30 0.40 4.00 0.30 0.20

SERVICE Maintenance service, every 10 hours Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Greasing, daily Lubrication, every 50 hours

0.20 0.30 2.50

GENERAL Service position 1 Service position 2 Service position 2

19 191-021 191-022 191-022

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-005 777-006

WHEELS; TRACKS; TYRE; HUB; DRUM Vibration motor, removing Vibration motor, installing

0.80 0.60

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 827-005 827-006 827-007 827-008

ENGINE HOOD; MUDGUARD; FOOT STEP Walkway, removing Walkway, installing Deck platform, removing Deck platform, installing

0.50 0.40 0.60 0.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-003 982-004 982-015 982-015 982-016 982-016

FUNCTION FOR ROAD CONSTRUCTION Screed, removing Screed, installing Extension cylinder, removing Extension cylinder, removing Extension cylinder, installing Extension cylinder, installing

12/12/2014

2.50 4.00 2.00 0.90 3.00 0.80

Volvo Construction Equipment

1161

VB78 ETC Op.no.

982-026 982-026 982-030 982-030 982-040 982-050 982-050 983-130 983-131 983-132 983-133 983-150 983-151 983-151 983-152 983-152 983-153 983-153 983-154 983-154 983-155 983-156 983-157 983-158 986-005 986-005 986-005 986-005 986-006 986-006 986-006 986-006 987-024 987-050 987-050 987-051 987-051

1162

time (h)

0.40 0.30 1.75 3.00 2.50 1.00 2.50 0.90 0.80 1.50 1.25 1.50 0.70 0.70 0.90 1.50 1.50 1.75 1.75 2.00 3.00 2.00 0.70 0.50 0.70 1.25 1.00 1.25 1.75 1.25 1.75 0.50 15.00 0.50 0.90 0.60 0.60

Notes

End plate, replacing End plate, replacing Sliding bearing, replacing Sliding bearing, replacing Brake cylinder, replacing Crown control cylinder, replacing Crown control cylinder, replacing Vibration shaft, removing Vibration shaft, installing Vibration bearing, removing Vibration bearing, installing Tamper, adjusting Tamper bar, removing Tamper bar, removing Tamper bar, installing Tamper bar, installing Tamper shaft, removing Tamper shaft, removing Tamper shaft, installing Tamper shaft, installing Tamper bearing, removing Tamper bearing, installing Tamper motor, removing Tamper motor, installing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, installing Heater bar, installing Heater bar, installing Heater bar, installing Screed plate, replacing Deflector, removing Deflector, removing Deflector, installing Deflector, installing

Volvo Construction Equipment

12/12/2014

VB78 GTC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-010 173-012 173-014 173-050 173-303

0.70 0.50 0.30 0.40 4.00 0.30 0.20

SERVICE Maintenance service, every 10 hours Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Greasing, daily Lubrication, every 50 hours

0.20 0.30

GENERAL Service position 1 Service position 2

19 191-021 191-022

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-005 777-006

WHEELS; TRACKS; TYRE; HUB; DRUM Vibration motor, removing Vibration motor, installing

0.80 0.60

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 827-005 827-006 827-007 827-008

ENGINE HOOD; MUDGUARD; FOOT STEP Walkway, removing Walkway, installing Deck platform, removing Deck platform, installing

0.50 0.40 0.60 0.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-003 982-004 982-015 982-015 982-016 982-016 982-026

FUNCTION FOR ROAD CONSTRUCTION Screed, removing Screed, installing Extension cylinder, removing Extension cylinder, removing Extension cylinder, installing Extension cylinder, installing End plate, replacing

12/12/2014

2.50 4.00 2.00 0.90 3.00 0.80 0.30

Volvo Construction Equipment

1163

VB78 GTC Op.no.

982-026 982-030 982-030 982-040 982-050 982-050 983-130 983-131 983-132 983-133 983-150 983-151 983-151 983-152 983-152 983-153 983-153 983-154 983-154 983-155 983-156 983-157 983-158 987-024 987-050 987-050 987-051 987-051

1164

time (h)

0.40 1.75 3.00 2.50 1.00 2.50 0.90 0.80 1.50 1.25 1.50 0.70 0.70 0.90 1.50 1.50 1.75 1.75 2.00 3.00 2.00 0.70 0.50 15.00 0.50 0.90 0.60 0.60

Notes

End plate, replacing Sliding bearing, replacing Sliding bearing, replacing Brake cylinder, replacing Crown control cylinder, replacing Crown control cylinder, replacing Vibration shaft, removing Vibration shaft, installing Vibration bearing, removing Vibration bearing, installing Tamper, adjusting Tamper bar, removing Tamper bar, removing Tamper bar, installing Tamper bar, installing Tamper shaft, removing Tamper shaft, removing Tamper shaft, installing Tamper shaft, installing Tamper bearing, removing Tamper bearing, installing Tamper motor, removing Tamper motor, installing Screed plate, replacing Deflector, removing Deflector, removing Deflector, installing Deflector, installing

Volvo Construction Equipment

12/12/2014

VB88 ETC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-010 173-012 173-014 173-050 173-303

0.70 0.50 0.30 0.40 4.00 0.30 0.20

SERVICE Maintenance service, every 10 hours Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Greasing, daily Lubrication, every 50 hours

0.20 0.30

GENERAL Service position 1 Service position 2

19 191-021 191-022

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-005 777-006

WHEELS; TRACKS; TYRE; HUB; DRUM Vibration motor, removing Vibration motor, installing

0.80 0.60

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 827-005 827-006 827-007 827-008

ENGINE HOOD; MUDGUARD; FOOT STEP Walkway, removing Walkway, installing Deck platform, removing Deck platform, installing

0.50 0.40 0.60 0.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-003 982-003 982-004 982-004 982-015 982-015 982-016

FUNCTION FOR ROAD CONSTRUCTION Screed, removing Screed, removing Screed, installing Screed, installing Extension cylinder, removing Extension cylinder, removing Extension cylinder, installing

12/12/2014

2.00 2.50 4.00 3.00 2.00 0.90 3.00

Volvo Construction Equipment

1165

VB88 ETC Op.no.

982-016 982-026 982-026 982-030 982-030 982-040 982-050 982-050 983-130 983-131 983-132 983-133 983-150 983-151 983-151 983-152 983-152 983-153 983-153 983-154 983-154 983-155 983-156 983-157 983-158 986-005 986-005 986-005 986-005 986-006 986-006 986-006 986-006 987-024 987-050 987-050 987-051 987-051

1166

time (h)

0.80 0.30 0.40 1.75 3.00 2.50 1.00 2.50 0.90 0.80 1.50 1.25 1.50 0.70 0.70 0.90 1.50 1.50 1.75 1.75 2.00 3.00 2.00 0.70 0.50 0.70 1.25 1.00 1.25 1.75 1.25 1.75 0.50 15.00 0.50 0.90 0.60 0.60

Notes

Extension cylinder, installing End plate, replacing End plate, replacing Sliding bearing, replacing Sliding bearing, replacing Brake cylinder, replacing Crown control cylinder, replacing Crown control cylinder, replacing Vibration shaft, removing Vibration shaft, installing Vibration bearing, removing Vibration bearing, installing Tamper, adjusting Tamper bar, removing Tamper bar, removing Tamper bar, installing Tamper bar, installing Tamper shaft, removing Tamper shaft, removing Tamper shaft, installing Tamper shaft, installing Tamper bearing, removing Tamper bearing, installing Tamper motor, removing Tamper motor, installing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, installing Heater bar, installing Heater bar, installing Heater bar, installing Screed plate, replacing Deflector, removing Deflector, removing Deflector, installing Deflector, installing

Volvo Construction Equipment

12/12/2014

VB88 GTC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-010 173-012 173-014 173-050 173-303

0.70 0.50 0.30 0.40 4.00 0.30 0.20

SERVICE Maintenance service, every 10 hours Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Greasing, daily Lubrication, every 50 hours

0.20 0.30

GENERAL Service position 1 Service position 2

19 191-021 191-022

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-005 777-006

WHEELS; TRACKS; TYRE; HUB; DRUM Vibration motor, removing Vibration motor, installing

0.80 0.60

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 827-005 827-006 827-007 827-008

ENGINE HOOD; MUDGUARD; FOOT STEP Walkway, removing Walkway, installing Deck platform, removing Deck platform, installing

0.50 0.40 0.60 0.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-003 982-003 982-004 982-004 982-015 982-015 982-016

FUNCTION FOR ROAD CONSTRUCTION Screed, removing Screed, removing Screed, installing Screed, installing Extension cylinder, removing Extension cylinder, removing Extension cylinder, installing

12/12/2014

2.00 2.50 4.00 3.00 2.00 0.90 3.00

Volvo Construction Equipment

1167

VB88 GTC Op.no.

1168

time (h)

0.80 0.40 0.30 1.75 3.00 2.50 1.00 2.50 0.90 0.80 1.50 1.25 1.50 0.70 0.70 0.90 1.50 1.50 1.75 1.75 2.00 3.00 2.00 0.70 0.50 15.00 0.50 0.90 0.60 0.60

Notes

Extension cylinder, installing End plate, replacing End plate, replacing Sliding bearing, replacing Sliding bearing, replacing Brake cylinder, replacing Crown control cylinder, replacing Crown control cylinder, replacing Vibration shaft, removing Vibration shaft, installing Vibration bearing, removing Vibration bearing, installing Tamper, adjusting Tamper bar, removing Tamper bar, removing Tamper bar, installing Tamper bar, installing Tamper shaft, removing Tamper shaft, removing Tamper shaft, installing Tamper shaft, installing Tamper bearing, removing Tamper bearing, installing Tamper motor, removing Tamper motor, installing Screed plate, replacing Deflector, removing Deflector, removing Deflector, installing Deflector, installing

Volvo Construction Equipment

12/12/2014

VDT-V78 ETC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-010 173-012 173-014 173-050 173-303

0.70 0.50 0.30 0.40 4.00 0.30 0.20

SERVICE Maintenance service, every 10 hours Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Greasing, daily Lubrication, every 50 hours

0.20 0.30

GENERAL Service position 1 Service position 2

19 191-021 191-022

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-005 777-006

WHEELS; TRACKS; TYRE; HUB; DRUM Vibration motor, removing Vibration motor, installing

0.80 0.60

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 827-005 827-006 827-007 827-008

ENGINE HOOD; MUDGUARD; FOOT STEP Walkway, removing Walkway, installing Deck platform, removing Deck platform, installing

0.50 0.40 0.60 0.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-003 982-004 982-015 982-015 982-016 982-016 982-026

12/12/2014

2.50 4.00 2.00 0.90 3.00 0.80 0.30

Volvo Construction Equipment

1169

VDT-V78 ETC Op.no.

982-026 982-030 982-030 982-040 982-050 982-050 983-130 983-131 983-132 983-133 983-150 983-150 983-151 983-151 983-152 983-152 983-153 983-153 983-154 983-154 983-156 983-157 983-158 986-005 986-005 986-005 986-005 986-006 986-006 986-006 986-006 987-024 987-050 987-050 987-051 987-051

1170

time (h)

0.40 1.75 3.00 2.50 1.00 2.50 0.90 0.80 1.50 1.25 1.50 1.00 0.70 0.70 0.90 1.50 1.50 1.75 1.75 2.00 2.50 0.70 0.50 0.70 1.25 1.00 1.25 1.75 1.25 1.75 0.50 15.00 0.50 0.90 0.60 0.60

Notes

End plate, replacing Sliding bearing, replacing Sliding bearing, replacing Brake cylinder, replacing Crown control cylinder, replacing Crown control cylinder, replacing Vibration shaft, removing Vibration shaft, installing Vibration bearing, removing Vibration bearing, installing Tamper, adjusting Tamper, adjusting Tamper bar, removing Tamper bar, removing Tamper bar, installing Tamper bar, installing Tamper shaft, removing Tamper shaft, removing Tamper shaft, installing Tamper shaft, installing Tamper bearing, installing Tamper motor, removing Tamper motor, installing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, installing Heater bar, installing Heater bar, installing Heater bar, installing Screed plate, replacing Deflector, removing Deflector, removing Deflector, installing Deflector, installing

Volvo Construction Equipment

12/12/2014

VDT-V78 GTC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-010 173-012 173-014 173-050 173-303

0.70 0.50 0.30 0.40 4.00 0.30 0.20

SERVICE Maintenance service, every 10 hours Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Greasing, daily Lubrication, every 50 hours

0.20 0.30

GENERAL Service position 1 Service position 2

19 191-021 191-022

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-005 777-006

WHEELS; TRACKS; TYRE; HUB; DRUM Vibration motor, removing Vibration motor, installing

0.80 0.60

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 827-005 827-006 827-007 827-008

ENGINE HOOD; MUDGUARD; FOOT STEP Walkway, removing Walkway, installing Deck platform, removing Deck platform, installing

0.50 0.40 0.60 0.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-003 982-004 982-015 982-015 982-016 982-016 982-026

12/12/2014

2.50 4.00 2.00 0.90 3.00 0.80 0.30

Volvo Construction Equipment

1171

VDT-V78 GTC Op.no.

1172

time (h)

0.40 1.75 3.00 2.50 2.50 1.00 0.90 0.80 1.50 1.25 1.50 1.00 0.70 0.70 0.90 1.50 1.50 1.75 1.75 2.00 2.50 0.70 0.50 15.00 0.50 0.90 0.60 0.60

Notes

End plate, replacing Sliding bearing, replacing Sliding bearing, replacing Brake cylinder, replacing Crown control cylinder, replacing Crown control cylinder, replacing Vibration shaft, removing Vibration shaft, installing Vibration bearing, removing Vibration bearing, installing Tamper, adjusting Tamper, adjusting Tamper bar, removing Tamper bar, removing Tamper bar, installing Tamper bar, installing Tamper shaft, removing Tamper shaft, removing Tamper shaft, installing Tamper shaft, installing Tamper bearing, installing Tamper motor, removing Tamper motor, installing Screed plate, replacing Deflector, removing Deflector, removing Deflector, installing Deflector, installing

Volvo Construction Equipment

12/12/2014

VDT-V88 ETC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-010 173-012 173-014 173-050 173-303

0.70 0.50 0.30 0.40 4.00 0.30 0.20

SERVICE Maintenance service, every 10 hours Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Greasing, daily Lubrication, every 50 hours

0.20 0.30

GENERAL Service position 1 Service position 2

19 191-021 191-022

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-005 777-006

WHEELS; TRACKS; TYRE; HUB; DRUM Vibration motor, removing Vibration motor, installing

0.80 0.60

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 827-005 827-006 827-007 827-008

ENGINE HOOD; MUDGUARD; FOOT STEP Walkway, removing Walkway, installing Deck platform, removing Deck platform, installing

0.50 0.40 0.60 0.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-003 982-003 982-004 982-004 982-015 982-015 982-016

FUNCTION FOR ROAD CONSTRUCTION Screed, removing Screed, removing Screed, installing Screed, installing Extension cylinder, removing Extension cylinder, removing Extension cylinder, installing

12/12/2014

2.00 2.50 4.00 3.00 2.00 0.90 3.00

Volvo Construction Equipment

1173

VDT-V88 ETC Op.no.

982-016 982-026 982-026 982-030 982-030 982-040 982-050 982-050 983-130 983-131 983-132 983-133 983-150 983-150 983-151 983-151 983-152 983-152 983-153 983-153 983-154 983-154 983-156 983-157 983-158 986-005 986-005 986-005 986-005 986-006 986-006 986-006 986-006 987-024 987-050 987-050 987-051 987-051

1174

time (h)

0.80 0.30 0.40 1.75 3.00 2.50 1.00 2.50 0.90 0.80 1.50 1.25 1.50 1.00 0.70 0.70 0.90 1.50 1.50 1.75 1.75 2.00 2.50 0.70 0.50 0.70 1.25 1.00 1.25 1.75 1.25 1.75 0.50 15.00 0.50 0.90 0.60 0.60

Notes

Extension cylinder, installing End plate, replacing End plate, replacing Sliding bearing, replacing Sliding bearing, replacing Brake cylinder, replacing Crown control cylinder, replacing Crown control cylinder, replacing Vibration shaft, removing Vibration shaft, installing Vibration bearing, removing Vibration bearing, installing Tamper, adjusting Tamper, adjusting Tamper bar, removing Tamper bar, removing Tamper bar, installing Tamper bar, installing Tamper shaft, removing Tamper shaft, removing Tamper shaft, installing Tamper shaft, installing Tamper bearing, installing Tamper motor, removing Tamper motor, installing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, installing Heater bar, installing Heater bar, installing Heater bar, installing Screed plate, replacing Deflector, removing Deflector, removing Deflector, installing Deflector, installing

Volvo Construction Equipment

12/12/2014

VDT-V88 GTC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-010 173-012 173-014 173-050 173-303

0.70 0.50 0.30 0.40 4.00 0.30 0.20

SERVICE Maintenance service, every 10 hours Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Greasing, daily Lubrication, every 50 hours

0.20 0.30

GENERAL Service position 1 Service position 2

19 191-021 191-022

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-005 777-006

WHEELS; TRACKS; TYRE; HUB; DRUM Vibration motor, removing Vibration motor, installing

0.80 0.60

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 827-005 827-006 827-007 827-008

ENGINE HOOD; MUDGUARD; FOOT STEP Walkway, removing Walkway, installing Deck platform, removing Deck platform, installing

0.50 0.40 0.60 0.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-003 982-003 982-004 982-004 982-015 982-015 982-016

FUNCTION FOR ROAD CONSTRUCTION Screed, removing Screed, removing Screed, installing Screed, installing Extension cylinder, removing Extension cylinder, removing Extension cylinder, installing

12/12/2014

2.00 2.50 4.00 3.00 2.00 0.90 3.00

Volvo Construction Equipment

1175

VDT-V88 GTC Op.no.

1176

time (h)

0.80 0.30 0.40 1.75 3.00 2.50 2.50 1.00 0.90 0.80 1.50 1.25 1.50 1.00 0.70 0.70 0.90 1.50 1.50 1.75 1.75 2.00 2.50 0.70 0.50 15.00 0.50 0.90 0.60 0.60

Notes

Extension cylinder, installing End plate, replacing End plate, replacing Sliding bearing, replacing Sliding bearing, replacing Brake cylinder, replacing Crown control cylinder, replacing Crown control cylinder, replacing Vibration shaft, removing Vibration shaft, installing Vibration bearing, removing Vibration bearing, installing Tamper, adjusting Tamper, adjusting Tamper bar, removing Tamper bar, removing Tamper bar, installing Tamper bar, installing Tamper shaft, removing Tamper shaft, removing Tamper shaft, installing Tamper shaft, installing Tamper bearing, installing Tamper motor, removing Tamper motor, installing Screed plate, replacing Deflector, removing Deflector, removing Deflector, installing Deflector, installing

Volvo Construction Equipment

12/12/2014

12/14/2014

Volvo Construction Equipment

070

Function group

Running number (Sequential number)

Volvo Construction Equipment

12/14/2014

Contents Foreword ......................................................................................................................................... 1 A25F (SN –99999) ........................................................................................................................... 7 A30F (SN –99999) ......................................................................................................................... 17 A35F (SN –99999) ......................................................................................................................... 27 A35F FS (SN –99999) ................................................................................................................... 37 A40F (SN –99999) ......................................................................................................................... 47 A40F FS (SN –99999) ................................................................................................................... 57 ABG5770 ....................................................................................................................................... 67 ABG5870 ....................................................................................................................................... 69 ABG6820 ....................................................................................................................................... 71 ABG6870 ....................................................................................................................................... 75 BL60 .............................................................................................................................................. 77 BL61 .............................................................................................................................................. 83 BL61 PLUS .................................................................................................................................... 89 BL70 .............................................................................................................................................. 93 BL71 .............................................................................................................................................. 99 BL71 PLUS .................................................................................................................................. 105 DD112HF ..................................................................................................................................... 111 DD118HF ..................................................................................................................................... 115 DD118HFA .................................................................................................................................. 119 DD132HF ..................................................................................................................................... 123 DD138HF ..................................................................................................................................... 127 DD138HFA .................................................................................................................................. 131 DD25 ........................................................................................................................................... 135 DD25W ........................................................................................................................................ 139 EC13 XR ...................................................................................................................................... 141 EC13 XTV .................................................................................................................................... 143 EC140C ....................................................................................................................................... 145 EC140C L .................................................................................................................................... 155 EC140C LM ................................................................................................................................. 163 EC15B XR ................................................................................................................................... 171 EC15B XT .................................................................................................................................... 173 EC15B XTV ................................................................................................................................. 175 EC160C L .................................................................................................................................... 177 EC160C NL ................................................................................................................................. 185 EC180C L .................................................................................................................................... 193 EC20B XT .................................................................................................................................... 201 EC20B XTV ................................................................................................................................. 203 EC210C L .................................................................................................................................... 205 EC210C LR ................................................................................................................................. 215 EC210C N ................................................................................................................................... 223 EC210C NL ................................................................................................................................. 231 EC235C NL ................................................................................................................................. 239 EC240C L .................................................................................................................................... 247 EC240C LR ................................................................................................................................. 257 EC240C NL ................................................................................................................................. 265 EC25 ............................................................................................................................................ 273 EC290C L .................................................................................................................................... 275 EC290C LR ................................................................................................................................. 283 EC290C NL ................................................................................................................................. 291 EC30 ............................................................................................................................................ 299 EC330C L .................................................................................................................................... 301 EC35 ............................................................................................................................................ 311 EC360C HR ................................................................................................................................. 315 12/14/2014

Volvo Construction Equipment

Contents EC360C L .................................................................................................................................... 321 EC360C NL ................................................................................................................................. 331 EC45 ............................................................................................................................................ 339 EC460C HR ................................................................................................................................. 343 EC460C L .................................................................................................................................... 349 EC55B ......................................................................................................................................... 359 EC700C L .................................................................................................................................... 367 ECR145C L ................................................................................................................................. 375 ECR235C L ................................................................................................................................. 383 ECR28 ......................................................................................................................................... 393 ECR305C L ................................................................................................................................. 399 ECR48C ...................................................................................................................................... 407 ECR58 ......................................................................................................................................... 413 ECR88 ......................................................................................................................................... 421 EW140C ...................................................................................................................................... 429 EW145B ...................................................................................................................................... 439 EW160C ...................................................................................................................................... 449 EW180C ...................................................................................................................................... 459 EW210C ...................................................................................................................................... 469 EW55B ........................................................................................................................................ 479 FC2121C ..................................................................................................................................... 487 FC2421C ..................................................................................................................................... 495 FC2924C ..................................................................................................................................... 503 FC3329C ..................................................................................................................................... 511 G930B ......................................................................................................................................... 519 G940B ......................................................................................................................................... 529 G946B ......................................................................................................................................... 539 G960B ......................................................................................................................................... 549 L110G .......................................................................................................................................... 559 L120G .......................................................................................................................................... 567 L150G .......................................................................................................................................... 575 L180G .......................................................................................................................................... 585 L180G HL .................................................................................................................................... 595 L20B ............................................................................................................................................ 603 L220G .......................................................................................................................................... 611 L250G .......................................................................................................................................... 621 L25B ............................................................................................................................................ 631 L30B ............................................................................................................................................ 639 L35B ............................................................................................................................................ 647 L45F ............................................................................................................................................ 655 L50F ............................................................................................................................................ 659 L60G ............................................................................................................................................ 663 L70G ............................................................................................................................................ 671 L90G ............................................................................................................................................ 679 MC110B ....................................................................................................................................... 687 MC60B ......................................................................................................................................... 693 MC70B ......................................................................................................................................... 699 MC80B ......................................................................................................................................... 705 MC90B ......................................................................................................................................... 711 PF6110 ........................................................................................................................................ 717 PF6160 ........................................................................................................................................ 723 PF6170 ........................................................................................................................................ 729 SD100D ....................................................................................................................................... 735 SD100F ....................................................................................................................................... 741 4

Volvo Construction Equipment

12/14/2014

Contents SD116DX ..................................................................................................................................... 747 SD116F ....................................................................................................................................... 753 SD160DX ..................................................................................................................................... 759 SD160F ....................................................................................................................................... 761 SD200DX ..................................................................................................................................... 763 SD200F ....................................................................................................................................... 767 SD45D ......................................................................................................................................... 771 SD45F ......................................................................................................................................... 775 SD70D ......................................................................................................................................... 779 SD70F ......................................................................................................................................... 783 SD77F ......................................................................................................................................... 787

12/14/2014

Volvo Construction Equipment

12/14/2014

A25F (SN –99999) Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-024 173-028 173-042 176-002

SERVICE Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, every 12000 hours Maintenance service, first 1000 hours Propeller shafts, removing

19 191-021

0.60 3.00 6.00 9.00 16.00 2.50 2.00 0.40 0.40 3.00 0.70 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

2.00

200-070

1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-002 210-073 210-074 210-090

9.00 8.50 9.00 11.00 0.30

210-092

0.50

212-071 214-012 215-042 215-043 216-014

0.90 2.50 8.00 2.00 1.75

12/14/2014

ENGINE Compression test Compression test Engine and transmission, removing Engine and transmission, mounting Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Engine rotation speed sensor (camshaft), replacing Crankcase ventilation separator, replacing Valves, adjusting Camshaft, replacing Camshaft setting, checking Crankshaft, replacing front oil seal

Volvo Construction Equipment

13001 - 26999

A25F (SN –99999) Op.no.

216-018 216-049 218-001 218-007 22 221-020 221-022 23 230-001 233-001 233-004 233-010 236-002 237-007 237-012 237-016 237-017 237-123

time (h)

18.00 1.75 1.50 4.00 0.80 0.60

0.50 0.70 0.70 2.00 0.90 1.25 7.50 12.00 11.00 0.70

25 252-021 254-001 254-010 254-021 254-022

0.80 2.50 0.70 3.00 2.50

254-023

2.50

254-033 254-046 254-047 254-061

2.50 0.80 1.00 2.50

254-063 254-064 254-065 254-069 254-125 255-003 255-071 258-014 258-015

2.50 0.60 0.90 0.70 1.75 1.50 2.50 0.90 1.50

Notes

13001 - 16999

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean DPF flame sensor, replacing Atomization unit, replacing ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Burner, replacing Spark plug, replacing 13001 - 26999 Spark plug, checking 13001 - 26999 Exhaust aftertreatment system, fuel pump, replacing Aftertreatment support unit (ASU), replacing High pressure air system, pressure, checking Air pump flow, checking Exhaust aftertreatment system fuel flow, checking Exhaust aftertreatment fuel injector, replacing Actuator, variable turbocharger, replacing Turbocharger, replacing Fan pump, removing Fan pump, installation

Volvo Construction Equipment

12/14/2014

A25F (SN –99999) Op.no.

time (h)

258-016

0.80

258-017

0.80

26 262-008 262-098 263-013

2.50 1.25 0.40

263-063

0.80

263-064

0.80

29 293-001 293-002 293-004 293-005 293-013

4.50 3.00 6.50 1.00 4.00

Notes

Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Secondary coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, checking and adjusting tension Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking/adjusting high rpm Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR venturi tube, cleaning

13001 - 26999 13001 - 26999 13001 - 26999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.75

STARTING SYSTEM Starter motor, replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 33 331-018 35 352-002 36 363-002 363-002 366-064

2.00 1.25 1.25

366-066

1.00

12/14/2014

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

Volvo Construction Equipment

A25F (SN –99999) Op.no.

38 386-008 39 398-001 398-002 398-003

time (h)

0.60 0.50 1.00 1.00

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing MISCELLANEOUS CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU

POWER TRANSMISSION

42 421-001

0.70

421-046 421-054 421-058 421-061 421-062 421-070 421-072 421-083 421-084

2.50 1.75 2.00 0.50 1.50 7.50 9.50 1.25 1.50

TRANSMISSION, HYDRAULIC CONTROL Checking of main, torque converter and lubricating oil pressure PWM-valve control system, changing Seal for rear output shaft, replacing Retarder valve, replacing Induction sensor for output shaft, changing Induction sensor for turbine speed, changing Transmission, removing Transmission, installing Transmission, remove from a non mounted engine Transmission, fitting on a non mounted engine

43 434-002 434-004 434-064

1.75 2.00 0.60

434-065 434-073 434-074

0.40 4.00 3.00

45 451-006 46 461-006 461-011 461-037 461-038 463-006 463-011 463-016

6.50

8.50 8.00 4.00 2.50 8.50 8.00 0.50

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Rotation speed sensor, replacing Dropbox, installing Dropbox, removing PROPELLER SHAFT Intermediate shaft and/or bearing, replacing (in frame joint) FRONT AXLE; REAR AXLE Spindle, replacing one side Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Spindle, replacing one side Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting

Volvo Construction Equipment

12/14/2014

A25F (SN –99999) Op.no.

time (h)

463-079

2.00

464-084

8.50

48 482-004

8.50

Notes

Output shaft 6-wheel drive, sealing and bearing, replacing Spindle, replacing one side POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning

BRAKE

51 511-002 511-005 511-045 511-081 512-005

6.50 1.75 4.00 0.90 1.75

512-045 512-045 513-005

4.00 4.00 1.75

WHEEL BRAKE Brake disc, replacing one Brake pads, replacing (one wheel, front axle) Brake calliper, replacing one Brake calliper removed, reconditioning Brake pads, replacing (one wheel, first boggie axle) Brake caliper, replacing one Brake caliper, replacing one Brake pads, replacing (one wheel, 2:d boggie axle)

52 520-001 520-010 520-037 520-037 525-008 527-001

0.70 0.10 0.90 0.90 3.50 0.10

527-002

0.80

55 550-002 550-005 550-009 550-012 550-014 550-015 550-023 553-000

0.60 3.00 1.50 3.00 1.50 0.30 0.20 0.40

553-001 553-002 553-003

0.40 0.30 0.40

12/14/2014

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, relieve pressure Brake system, bleeding Brake system, bleeding Foot brake valve, replacing Accumulator removed, checking charging pressure Accumulator, replacing PARKING BRAKE Parking brake, adjusting Parking brake, replacing brake disc Spring brake cylinder, replacing Parking brake , replacing brake caliper Parking brake, replacing brake pads Parking brake, manually releasing Parking brake, function checking Load and dump brake, working pressure, checking and adjusting Load and Dump brake, servo pressure, checking Load and Dump brake, function check Load and dump brake, servo accumulator, checking

Volvo Construction Equipment

A25F (SN –99999) Op.no.

56 561-004 561-023 561-024 59 590-001

time (h)

Notes

2.50 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

3.00 1.25 1.75 0.40 0.90 1.00

643-017 645-004 645-005 645-019 645-052

2.50 1.00 1.75 2.00 1.00

645-054 645-054 645-084 645-085 647-095

2.50 0.60 1.25 1.25 1.00

647-096 647-097

1.00 2.00

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

72 720-020

0.90 1.50 0.70

SUSPENSION Hydraulic cylinder bushing, suspension system, replacing

Volvo Construction Equipment

12/14/2014

A25F (SN –99999) Op.no.

time (h)

720-021 725-001 725-002 725-010 725-012 725-013

1.75 1.00 0.90 1.50 0.20 0.40

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

4.50 6.00 2.00 5.00

Notes

Hydraulic cylinder, suspension system, overhaul Suspension cylinder, removal Suspension cylinder, installation Suspension cylinder (GHS), oil changing Suspension cylinder (GHS), discarding Suspension cylinder (GHS), function check FRAME LINK Frame joint, separating machine Frame joint bearing, replacing (machine separated) Hitch, removing Hitch, installing Steering joint bearing, replacing (Hitch removed) Steering joint, replacing bearings

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 756-024

1.75 1.00 0.40 0.40 1.00 0.40 0.40 2.00

756-027 756-028 756-029

2.00 2.50 0.90

756-030

7.00

0.60 0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Wheel, installing Wheel, removing

77 771-001 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

12/14/2014

3.00 3.50

Volvo Construction Equipment

A25F (SN –99999) Op.no.

82 821-001 821-002 821-035 821-060 83 831-004 831-006 831-007 84 843-002 843-012 843-013 843-014 843-048 85 852-003 852-004 852-092 852-096 87 870-010 870-011 870-015 873-004 873-006 873-008 873-009 874-003 874-006 874-010 874-011 874-012 874-059 875-013

time (h)

Notes

1.00 1.25 0.60 0.80

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 1.75

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Operator's seat, shock absorber, replacing Operator's seat, air bellows, replacing

0.80 0.80 1.25 4.00 4.00 3.00 0.50 0.30 4.00 4.00 3.50 5.00 5.50 2.50

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab heating/cab ventilation timer, pump, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Cooling unit, performance test Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, cleaning Auxiliary heater, replacing

Volvo Construction Equipment

12/14/2014

A25F (SN –99999) Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006 900-031

0.40 0.10 0.30 0.20 1.00

900-032

0.90

91 912-078 912-115 912-116 913-003

0.60 4.50 4.50 0.90

913-004

0.80

913-004

0.80

913-007 913-023 913-024 913-042 913-068 914-094

0.30 0.90 1.50 0.50 1.50 0.70

95 951-005 951-005 951-006 951-006 951-007 951-008 951-011

1.00 0.90 3.00 3.00 1.00 1.00 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

12/14/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Dump lever, changing Steering and tipping valve, removal Steering and tipping valve, installation Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Pump, removal Pump, installation Working pumps, checking function Pump regulator, checking Dump function, checking pressure LOAD CARRIER Hoist cylinder bearing, changing Hoist cylinder bearing, changing Hoist cylinder removed, reconditioning Hoist cylinder removed, reconditioning Hoist cylinder, removal Hoist cylinder, installation Cylinder, rear flap, gas pressure, checking and adjusting Dump body alternative, lowering Dump body alternative, lowering Dump body joint, changing tipping bearing Dump body, adjusting against frame Dump body angle sensor, calibration

Volvo Construction Equipment

A25F (SN –99999) Op.no.

99 993-025 993-030

time (h)

2.50 0.80

Notes

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

12/14/2014

A30F (SN –99999) Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-024 173-028 173-042 176-002

SERVICE Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, every 12000 hours Maintenance service, first 1000 hours Propeller shafts, removing

19 191-021

0.60 3.00 6.00 9.00 16.00 2.50 2.00 0.40 0.40 3.00 0.70 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

2.00

200-070

1.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-002 210-073 210-074 210-090

9.00 8.50 9.00 11.00 0.30

210-092

0.50

212-071 214-012 215-042 215-043 216-014

0.90 2.50 8.00 2.00 1.75

12/14/2014

Volvo Construction Equipment

12001 - 26999

A30F (SN –99999) Op.no.

216-018 216-049 218-001 218-007 22 221-020 221-022 23 230-001 233-001 233-004 233-010 236-002 237-007 237-012 237-016 237-017 237-123

time (h)

18.00 1.75 1.50 4.00 0.80 0.60

0.50 0.70 0.70 2.00 0.90 1.25 7.50 12.00 11.00 0.70

25 252-021 254-001 254-010 254-021 254-022

0.80 2.50 0.70 3.00 2.50

254-023

2.50

254-033 254-046 254-047 254-061

2.50 0.80 1.00 2.50

254-063 254-064 254-065 254-069 254-125 255-003 255-071 258-014 258-015

2.50 0.60 0.90 0.70 1.75 1.50 2.50 0.90 1.50

Notes

Crankshaft, replacing rear oil seal Crankshaft, axial clearance, checking Rubber cushion, replacing Engine mounting rear, changing LUBRICATING SYSTEM Lubrication pressure rocker arm shaft, check Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure Fuel pump, inspection Stall speed, checking Overflow valve, replacing Unit injector, replacing Injectors, replacing copper sleeve in machine Injector sleeves, replacing Injector shut off, manual INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean DPF flame sensor, replacing Atomization unit, replacing ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Burner, replacing Spark plug, replacing 12001 - 26999 Spark plug, checking 12001 - 26999 Exhaust aftertreatment system, fuel pump, replacing Aftertreatment support unit (ASU), replacing High pressure air system, pressure, checking Air pump flow, checking Exhaust aftertreatment system fuel flow, checking Exhaust aftertreatment fuel injector, replacing Actuator, variable turbocharger, replacing Turbocharger, replacing Fan pump, removing Fan pump, installation

Volvo Construction Equipment

12/14/2014

A30F (SN –99999) Op.no.

time (h)

258-016

0.80

258-017

0.80

26 262-008 262-098 263-013

2.50 1.25 0.40

263-063

0.80

263-064

0.80

29 293-001 293-002 293-004 293-005 293-013

4.50 3.00 6.50 1.00 4.00

Notes

12001 - 26999 12001 - 26999 12001 - 26999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.75

STARTING SYSTEM Starter motor, replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 33 331-018 35 352-002 36 363-002 363-002 366-064

2.00 1.25 1.25

366-066

1.00

12/14/2014

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

Volvo Construction Equipment

A30F (SN –99999) Op.no.

38 386-008 39 398-001 398-002 398-003

time (h)

0.60 0.50 1.00 1.00

Notes

POWER TRANSMISSION

42 421-001

0.70

421-046 421-054 421-058 421-061 421-062 421-070 421-072 421-083 421-084

2.50 1.75 2.00 0.50 1.50 7.50 9.50 1.25 1.50

43 434-002 434-004 434-064

1.75 2.00 0.60

434-065 434-073 434-074

0.40 4.00 3.00

45 451-006 46 461-006 461-011 461-037 461-038 463-006 463-011 463-016

6.50

8.50 8.00 4.00 2.50 8.50 8.00 0.50

Volvo Construction Equipment

12/14/2014

A30F (SN –99999) Op.no.

time (h)

463-079

2.00

464-084

8.50

48 482-004

8.50

Notes

Output shaft 6-wheel drive, sealing and bearing, replacing Spindle, replacing one side POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning

BRAKE

51 511-002 511-005 511-045 511-081 512-005

6.50 1.75 4.00 0.90 1.75

512-045 512-045 513-005

4.00 4.00 1.75

52 520-001 520-010 520-037 525-008 527-001

0.70 0.10 0.90 3.50 0.10

527-002

0.80

55 550-002 550-005 550-009 550-012 550-014 550-015 550-023 553-000

0.60 3.00 1.50 3.00 1.50 0.30 0.20 0.40

553-001 553-002 553-003

0.40 0.30 0.40

12/14/2014

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, relieve pressure Brake system, bleeding Foot brake valve, replacing Accumulator removed, checking charging pressure Accumulator, replacing PARKING BRAKE Parking brake, adjusting Parking brake, replacing brake disc Spring brake cylinder, replacing Parking brake , replacing brake caliper Parking brake, replacing brake pads Parking brake, manually releasing Parking brake, function checking Load and dump brake, working pressure, checking and adjusting Load and Dump brake, servo pressure, checking Load and Dump brake, function check Load and dump brake, servo accumulator, checking

Volvo Construction Equipment

A30F (SN –99999) Op.no.

56 561-004 561-023 561-024 59 590-001

time (h)

Notes

2.50 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

3.00 1.25 1.75 0.40 0.90 1.00

643-017 645-004 645-005 645-052

2.50 1.00 1.75 1.00

645-054 645-054 645-084 645-085 647-095

2.50 0.60 1.25 1.25 1.00

647-096 647-097

1.00 2.00

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering angle, checking and adjusting Steering times, checking and adjusting Steering valve, neutral position, checking and adjusting Lever bracket, steering bearing, replacing Steering cylinder, removing Steering cylinder, installing Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

0.90 1.50

72 720-020

0.70

720-021

1.75

SUSPENSION Hydraulic cylinder bushing, suspension system, replacing Hydraulic cylinder, suspension system, overhaul

Volvo Construction Equipment

12/14/2014

A30F (SN –99999) Op.no.

time (h)

725-001 725-002 725-010 725-012 725-013

1.00 0.90 1.50 0.20 0.40

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

4.50 6.00 2.00 5.00

Notes

Suspension cylinder, removal Suspension cylinder, installation Suspension cylinder (GHS), oil changing Suspension cylinder (GHS), discarding Suspension cylinder (GHS), function check FRAME LINK Frame joint, separating machine Frame joint bearing, replacing (machine separated) Hitch, removing Hitch, installing Steering joint bearing, replacing (Hitch removed) Steering joint, replacing bearings

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 756-024

1.75 1.00 0.40 0.40 1.00 0.40 0.40 2.00

756-027 756-028 756-029

2.00 2.50 0.90

756-030

7.00

0.60 0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Wheel, installing Wheel, removing

77 771-001 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing

82 821-001

12/14/2014

Volvo Construction Equipment

A30F (SN –99999) Op.no.

time (h)

821-002 821-035 821-060

1.25 0.60 0.80

Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 1.75

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Operator's seat, shock absorber, replacing Operator's seat, air bellows, replacing

0.80 0.80 1.25 4.00 4.00 3.00 0.50 0.30 4.00 4.00 3.50 5.00 5.50 2.50

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab heating/cab ventilation timer, pump, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Cooling unit, performance test Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, cleaning Auxiliary heater, replacing

83 831-004 831-006 831-007 84 843-002 843-012 843-013 843-014 843-048 85 852-003 852-004 852-092 852-096 87 870-010 870-011 870-015 873-004 873-006 873-008 873-009 874-003 874-006 874-010 874-011 874-012 874-059 875-013

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection

0.40 0.10 0.30

Volvo Construction Equipment

12/14/2014

A30F (SN –99999) Op.no.

time (h)

900-006 900-031

0.20 1.00

900-032

0.90

91 912-078 912-115 912-116 913-003

0.60 4.50 4.50 0.90

913-004

0.80

913-004

0.80

913-007 913-023 913-024 913-042 913-068 914-094

0.30 0.90 1.50 0.50 1.50 0.70

Notes

Vacuum pump, disconnection V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU WORKING HYDRAULICS; SERVO HYDRAULICS Dump lever, changing Steering and tipping valve, removal Steering and tipping valve, installation Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Pump, removal Pump, installation Working pumps, checking function Pump regulator, checking Dump function, checking pressure

95 951-005 951-005 951-006 951-006 951-007 951-008 951-011

1.00 0.90 3.00 3.00 1.00 1.00 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

LOAD CARRIER Hoist cylinder bearing, changing Hoist cylinder bearing, changing Hoist cylinder removed, reconditioning Hoist cylinder removed, reconditioning Hoist cylinder, removal Hoist cylinder, installation Cylinder, rear flap, gas pressure, checking and adjusting Dump body alternative, lowering Dump body alternative, lowering Dump body joint, changing tipping bearing Dump body, adjusting against frame Dump body angle sensor, calibration

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/14/2014

Volvo Construction Equipment

12/14/2014

A35F (SN –99999) Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-024 173-028 173-042 176-002

SERVICE Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, every 12000 hours Maintenance service, first 1000 hours Propeller shafts, removing

19 191-021

0.60 2.50 5.50 9.00 18.00 2.50 1.75 0.40 0.40 3.00 0.70 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-002 210-073 210-074 210-090

9.00 9.00 9.00 13.00 0.30

210-092

0.50

212-071 214-012 215-042 215-043 216-014

0.90 3.00 6.50 1.75 1.75

12/14/2014

Volvo Construction Equipment

10001 - 26999

A35F (SN –99999) Op.no.

216-018 216-049 218-001 218-007 22 221-020 23 230-001 233-001 233-004 233-010 236-002 237-007 237-012 237-016 237-017 237-123

time (h)

17.00 1.75 1.50 4.00

Crankshaft, replacing rear oil seal Crankshaft, axial clearance, checking Rubber cushion, replacing Engine mounting rear, changing

0.80

LUBRICATING SYSTEM Lubrication pressure rocker arm shaft, check

0.50 0.70 0.70 2.00 0.90 1.25 7.50 12.00 11.00 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure Fuel pump, inspection Stall speed, checking Overflow valve, replacing Unit injector, replacing Injectors, replacing copper sleeve in machine Injector sleeves, replacing Injector shut off, manual

25 252-021 254-001 254-010 254-021 254-022

0.80 2.50 0.70 3.00 2.50

254-023

2.50

254-033 254-046 254-047 254-061

2.50 0.80 1.00 2.50

254-063 254-064 254-065 254-069 254-125 255-003 255-009 255-010 255-071 258-014 258-015

2.50 0.60 0.90 0.70 1.75 1.50 0.90 1.50 2.50 0.90 1.50

Notes

10001 - 16999

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean DPF flame sensor, replacing Atomization unit, replacing ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Burner, replacing Spark plug, replacing 10001 - 26999 Spark plug, checking 10001 - 26999 Exhaust aftertreatment system, fuel pump, replacing Aftertreatment support unit (ASU), replacing High pressure air system, pressure, checking Air pump flow, checking Exhaust aftertreatment system fuel flow, checking Exhaust aftertreatment fuel injector, replacing Actuator, variable turbocharger, replacing Waste gate, testing Waste gate actuator, replacing Turbocharger, replacing Fan pump, removing Fan pump, installation

Volvo Construction Equipment

12/14/2014

A35F (SN –99999) Op.no.

time (h)

258-016

0.80

258-017

0.80

26 262-008 262-098 263-013

3.00 1.75 0.40

263-063

0.80

263-064

0.80

29 293-001 293-002 293-004 293-005 293-013

4.50 3.00 6.50 1.00 4.00

Notes

10001 - 26999 10001 - 26999 10001 - 26999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

2.50

STARTING SYSTEM Starter motor, replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 33 331-018 35 352-002 36 363-002 363-002 366-064

2.00 1.25 1.25

366-066

1.00

12/14/2014

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

Volvo Construction Equipment

A35F (SN –99999) Op.no.

38 386-008 39 398-001 398-002 398-003

time (h)

1.50 0.50 1.00 1.00

Notes

POWER TRANSMISSION

42 421-001

0.70

421-046 421-054 421-061 421-062 421-070 421-072 421-083 421-084

2.50 1.75 0.50 1.50 6.50 7.00 1.50 1.50

TRANSMISSION, HYDRAULIC CONTROL Checking of main, torque converter and lubricating oil pressure PWM-valve control system, changing Seal for rear output shaft, replacing Induction sensor for output shaft, changing Induction sensor for turbine speed, changing Transmission, removing Transmission, installing Transmission, remove from a non mounted engine Transmission, fitting on a non mounted engine

43 434-002 434-004 434-064

1.75 2.00 0.60

434-065 434-073 434-074

0.40 2.50 2.50

46 461-011 461-037 461-038 461-046 463-011 463-016 463-079

12.00 2.50 3.50 1.75 12.00 13.00 3.00

463-100 463-100 463-101

0.30 0.40 0.40

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Rotation speed sensor, replacing Dropbox, installing Dropbox, removing FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft 6-wheel drive, sealing and bearing, replacing Rotation speed sensor, replacing Rotation speed sensor, replacing Rotation speed sensor, adjusting

Volvo Construction Equipment

12/14/2014

A35F (SN –99999) Op.no.

463-103 464-011 464-014 48 482-004

time (h)

Notes

1.75 12.00 1.75

Input shaft, seal, replacing Centre gear, removing and fitting Input shaft seal, replacing

11.00

POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning

BRAKE

51 516-010

WHEEL BRAKE Wheel brake, replacing

5.00

52 520-001 520-010 520-037 525-008 527-001

0.70 0.10 0.70 3.50 0.10

527-002

0.80

55 550-002 550-005 550-009 550-012 550-014 550-015 550-023 553-000

0.60 3.00 1.50 3.00 1.50 0.30 0.20 0.40

553-001 553-002 553-003

0.40 0.30 0.40

56 561-004 561-023 561-024 59 590-001

12/14/2014

1.75 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

Volvo Construction Equipment

A35F (SN –99999) Op.no.

time (h)

Notes

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

2.50 2.00 1.75 0.40 0.80 1.00

645-004 645-005 645-052

0.90 1.00 1.25

645-054 645-054 645-084 645-085 647-095

1.00 2.50 1.25 1.25 1.00

647-096 647-097

1.00 1.50

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering angle, checking and adjusting Steering times, checking and adjusting Steering valve, neutral position, checking and adjusting Steering cylinder, removing Steering cylinder, installing Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by10001 - 16999 pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-001 711-002 715-015 715-016

3.00 4.00 0.90 1.50

FRAME Frame extension, removing Frame extension, installing Protecting plate, removal Protecting plate, installation

2.50

SUSPENSION Rubber element, replacing

72 727-002 74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

5.00 6.50 2.50 6.00

Volvo Construction Equipment

12/14/2014

A35F (SN –99999) Op.no.

time (h)

Notes

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 756-027 756-028 756-029

3.00 1.00 0.40 0.40 1.00 0.40 0.40 4.50 2.50 0.90

756-030

5.50

AXLE SUSPENSION A-frame bushing, tractor unit, replacing Cross stay, rubber bushing, replacing Cross stay, removing Cross stay, installing Cross stay, rubber bushing, replacing Cross stay, removing Cross stay, installing A-frame bushing, front on load unit, changing A-frame bushing, rear on load unit, changing Bogie beam, changing rubber bushing on removed beam Bogie beam, changing

0.60 0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Wheel, installing Wheel, removing

77 771-001 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.00 1.25 0.60 0.80

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

82 821-001 821-002 821-035 821-060 83 831-004 831-006 831-007 84 843-002 843-012 843-013 843-014 843-048

12/14/2014

Volvo Construction Equipment

A35F (SN –99999) Op.no.

85 852-003 852-004 852-092 852-096 87 870-010 870-011 870-015 873-004 873-006 873-008 873-009 874-003 874-006 874-010 874-011 874-012 874-059 875-013

time (h)

Notes

0.70 0.70 0.50 1.75

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Operator's seat, shock absorber, replacing Operator's seat, air bellows, replacing

0.80 0.80 1.25 4.00 4.00 3.00 0.50 0.30 4.00 4.00 3.50 5.00 5.50 2.50

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab heating/cab ventilation timer, pump, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Cooling unit, performance test Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, cleaning Auxiliary heater, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-031

0.40 0.10 0.30 1.00

900-032

0.90

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 912-078 912-115 912-116 913-003

0.60 3.00 3.50 0.90

913-004

1.00

913-004

0.80

Volvo Construction Equipment

12/14/2014

A35F (SN –99999) Op.no.

time (h)

913-007 913-042 913-052 913-053 913-068 914-094

0.30 0.50 1.00 1.75 1.50 0.70

Hydraulic pump (removed), changing shaft seal Working pumps, checking function Hydraulic pump, removing Hydraulic pump, installing Pump regulator, checking Dump function, checking pressure

2.50

UNIT, LOAD HANDLING Load cell, replacing

94 948-002

Notes

95 951-005 951-005 951-006 951-007 951-008 951-011

1.00 0.90 3.00 1.25 1.25 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

LOAD CARRIER Hoist cylinder bearing, changing Hoist cylinder bearing, changing Hoist cylinder removed, reconditioning Hoist cylinder, removal Hoist cylinder, installation Cylinder, rear flap, gas pressure, checking and adjusting Dump body alternative, lowering Dump body alternative, lowering Dump body joint, changing tipping bearing Dump body, adjusting against frame Dump body angle sensor, calibration

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/14/2014

Volvo Construction Equipment

12/14/2014

A35F FS (SN –99999) Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-024 173-028 173-042 176-002

SERVICE Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, every 12000 hours Maintenance service, first 1000 hours Propeller shafts, removing

19 191-022 191-025

0.60 2.50 5.50 11.00 19.00 2.50 1.75 0.40 0.40 3.00 0.70 0.50 0.50

GENERAL Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-002 210-073 210-074 210-090

9.00 9.00 9.00 13.00 0.30

210-092

0.50

212-071 214-012 215-042 215-043

0.90 3.00 6.50 1.75

12/14/2014

Volvo Construction Equipment

10001 - 26999

A35F FS (SN –99999) Op.no.

216-014 216-018 216-049 218-001 218-007 22 221-020 23 230-001 233-001 233-004 233-010 236-002 237-007 237-012 237-016 237-017 237-123

time (h)

1.75 17.00 1.75 1.50 4.00

Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Crankshaft, axial clearance, checking Rubber cushion, replacing Engine mounting rear, changing

0.80

LUBRICATING SYSTEM Lubrication pressure rocker arm shaft, check

0.50 0.70 0.70 2.00 0.90 1.25 7.50 12.00 11.00 0.70

25 252-021 254-001 254-010 254-021 254-022

0.80 2.50 0.70 3.00 2.50

254-023

2.50

254-033 254-046 254-047 254-061

2.50 0.80 1.00 2.50

254-063 254-064 254-065 254-069 254-125 255-003 255-009 255-010 255-071 258-014

2.50 0.60 0.90 0.70 1.75 1.50 0.90 1.50 2.50 0.90

Notes

10001 - 16999

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean DPF flame sensor, replacing Atomization unit, replacing ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Burner, replacing Spark plug, replacing 10001 - 26999 Spark plug, checking 10001 - 26999 Exhaust aftertreatment system, fuel pump, replacing Aftertreatment support unit (ASU), replacing High pressure air system, pressure, checking Air pump flow, checking Exhaust aftertreatment system fuel flow, checking Exhaust aftertreatment fuel injector, replacing Actuator, variable turbocharger, replacing Waste gate, testing Waste gate actuator, replacing Turbocharger, replacing Fan pump, removing

Volvo Construction Equipment

12/14/2014

A35F FS (SN –99999) Op.no.

time (h)

258-015 258-016

1.50 0.80

258-017

0.80

26 262-008 262-098 263-013

3.00 1.75 0.40

263-063

0.80

263-064

0.80

29 293-001 293-002 293-004 293-005 293-013

4.50 3.00 6.50 1.00 4.00

Notes

Fan pump, installation Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Secondary coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, checking and adjusting tension Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking/adjusting high rpm Miscellaneous EGR cooler, replacing EGR cooler, pressure test EGR cooler, cleaning EGR valve, replacing EGR venturi tube, cleaning

10001 - 26999 10001 - 26999 10001 - 26999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

2.50

STARTING SYSTEM Starter motor, replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 33 331-018 35 352-002 36 363-002 363-002 366-064

12/14/2014

2.00 1.25 1.25

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU

Volvo Construction Equipment

A35F FS (SN –99999) Op.no.

time (h)

366-066

1.00

V-ECU, MID 187, changing pre-programmed ECU

1.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing

38 386-008 39 398-001 398-002 398-003

0.50 1.00 1.00

Notes

MISCELLANEOUS CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing non-programmed ECU

POWER TRANSMISSION

42 421-001

0.70

421-046 421-054 421-061 421-062 421-070 421-072 421-083 421-084

2.50 1.75 0.50 1.50 6.50 7.00 1.50 1.50

43 434-002 434-004 434-064

1.75 2.00 0.60

434-065 434-073 434-074

0.40 2.50 2.50

46 461-011 461-037 461-038 461-046 463-011 463-016 463-079

12.00 2.50 3.50 1.75 12.00 13.00 3.00

463-100 463-100

0.30 0.40

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Rotation speed sensor, replacing Dropbox, installing Dropbox, removing FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft 6-wheel drive, sealing and bearing, replacing Rotation speed sensor, replacing Rotation speed sensor, replacing

Volvo Construction Equipment

12/14/2014

A35F FS (SN –99999) Op.no.

463-101 463-103 464-011 464-014 48 482-004

time (h)

Notes

0.40 1.75 12.00 1.75

Rotation speed sensor, adjusting Input shaft, seal, replacing Centre gear, removing and fitting Input shaft seal, replacing

11.00

POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning

BRAKE

51 516-010

WHEEL BRAKE Wheel brake, replacing

5.00

52 520-001 520-010 520-037 525-008 527-001

0.70 0.10 0.70 3.50 0.10

527-002

0.80

55 550-002 550-005 550-009 550-012 550-014 550-015 550-023 553-000

0.60 3.00 1.50 3.00 1.50 0.30 0.20 0.40

553-001 553-002 553-003

0.40 0.30 0.40

56 561-004 561-023 561-024 59 590-001

12/14/2014

1.75 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

Volvo Construction Equipment

A35F FS (SN –99999) Op.no.

time (h)

Notes

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

2.50 2.00 1.75 0.40 0.80 1.00

645-004 645-005 645-052

0.90 1.00 1.25

645-054 645-054 645-084 645-085 647-095

1.00 2.50 1.25 1.25 1.00

647-096 647-097

1.00 1.50

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering angle, checking and adjusting Steering times, checking and adjusting Steering valve, neutral position, checking and adjusting Steering cylinder, removing Steering cylinder, installing Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by10001 - 16999 pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

0.90 1.50

72 720-008 720-010 720-011 720-012 720-012 720-013 720-020

1.25 0.50 0.30 0.50 0.80 0.20 0.70

720-020

0.70

720-021 720-022

1.75 1.50

Volvo Construction Equipment

12/14/2014

A35F FS (SN –99999) Op.no.

time (h)

720-023

0.60

725-001 725-002 725-003 725-004 725-008 725-009

1.50 1.75 0.60 1.25 1.50 0.70

726-001 726-001 726-002 726-002 726-003 726-003 726-004 726-004 726-006 726-007 726-008 726-009

1.75 1.75 2.00 2.00 0.30 0.20 0.60 0.80 2.00 1.75 1.25 0.70

74 741-001 741-044 741-045 741-046 742-040 75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 77 771-007 771-008

12/14/2014

Notes

Hydraulic pump, max pressure, checking and adjusting Suspension cylinder, removal Suspension cylinder, installation Accumulator, removal Accumulator, installation Position sensor front, replacing Accumulator, precharge pressure, checking and adjusting Suspension cylinder, removal Suspension cylinder, removal Suspension cylinder, installation Suspension cylinder, installation Accumulator, removal Accumulator, removal Accumulator, installation Accumulator, installation Accumulator bank, removal Accumulator bank, installation Position sensor rear, replacing Accumulator, precharge pressure, checking and adjusting

6.00 5.00 6.50 2.50 6.00

FRAME LINK Frame joint, separating machine Hitch, removing Hitch, installing Steering joint bearing, replacing (Hitch removed) Steering joint, replacing bearings

3.00 1.00 0.40 0.40 1.00 0.40 0.40

0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

Volvo Construction Equipment

A35F FS (SN –99999) Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.00 1.25 0.60 0.80

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 1.75

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Operator's seat, shock absorber, replacing Operator's seat, air bellows, replacing

0.80 0.80 1.25 4.00 4.00 3.00 0.50 0.30 4.00 4.00 3.50 5.00 5.50 2.50

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab heating/cab ventilation timer, pump, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Cooling unit, performance test Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, cleaning Auxiliary heater, replacing

Volvo Construction Equipment

12/14/2014

A35F FS (SN –99999) Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-031

0.40 0.10 0.30 1.00

900-032

0.90

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 912-078 912-115 912-116 913-003

0.60 3.00 3.50 0.90

913-004

1.00

913-004

0.80

913-007 913-042 913-052 913-053 913-068 914-094

0.30 0.50 1.00 1.75 1.50 0.70

95 951-005 951-005 951-006 951-007 951-008 951-011

1.00 0.90 3.00 1.25 1.25 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/14/2014

Volvo Construction Equipment

12/14/2014

A40F (SN –99999) Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-024 173-028 173-042 176-002

SERVICE Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, every 12000 hours Maintenance service, first 1000 hours Propeller shafts, removing

19 191-021

0.60 2.50 5.50 9.00 18.00 2.50 1.75 0.40 0.40 3.00 0.70 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-002 210-073 210-074 210-090

9.00 9.00 9.00 13.00 0.30

210-092

0.50

212-071 214-012 215-042 215-043 216-014

0.90 2.50 6.50 1.75 1.75

12/14/2014

Volvo Construction Equipment

11001 - 26999

A40F (SN –99999) Op.no.

216-018 216-049 218-001 218-007 22 221-020 23 230-001 233-001 233-004 233-010 236-002 237-007 237-012 237-016 237-017 237-123

time (h)

17.00 1.75 1.50 4.00

Crankshaft, replacing rear oil seal Crankshaft, axial clearance, checking Rubber cushion, replacing Engine mounting rear, changing

0.80

LUBRICATING SYSTEM Lubrication pressure rocker arm shaft, check

0.50 0.70 0.70 2.00 0.90 1.25 7.50 12.00 11.00 0.70

25 252-021 254-001 254-010 254-021 254-022

0.80 2.50 0.70 3.00 2.50

254-023

2.50

254-033 254-046 254-047 254-061

2.50 0.80 1.00 2.50

254-063 254-064 254-065 254-069 254-125 255-003 255-009 255-010 255-071 258-014 258-015

2.50 0.60 0.90 0.70 1.75 1.50 0.90 1.50 2.50 0.90 1.50

Notes

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean DPF flame sensor, replacing Atomization unit, replacing ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Burner, replacing Spark plug, replacing 11001 - 26999 Spark plug, checking 11001 - 26999 Exhaust aftertreatment system, fuel pump, replacing Aftertreatment support unit (ASU), replacing High pressure air system, pressure, checking Air pump flow, checking Exhaust aftertreatment system fuel flow, checking Exhaust aftertreatment fuel injector, replacing Actuator, variable turbocharger, replacing Waste gate, testing Waste gate actuator, replacing Turbocharger, replacing Fan pump, removing Fan pump, installation

Volvo Construction Equipment

12/14/2014

A40F (SN –99999) Op.no.

time (h)

258-016

0.80

258-017

0.80

26 262-008 262-098 263-013

3.00 1.75 0.40

263-063

0.80

263-064

0.80

29 293-001 293-002 293-004 293-005 293-013

4.50 3.00 6.50 1.00 4.00

Notes

11001 - 26999 11001 - 26999 11001 - 26999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

2.50

STARTING SYSTEM Starter motor, replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 33 331-018 35 352-002 36 363-002 363-002 366-064

2.00 1.25 1.25

366-066

1.00

12/14/2014

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

Volvo Construction Equipment

A40F (SN –99999) Op.no.

38 386-008 39 398-001 398-002 398-003

time (h)

1.50 0.50 1.00 1.00

Notes

POWER TRANSMISSION

42 421-001

0.70

421-046 421-054 421-061 421-062 421-070 421-072 421-083 421-084

2.50 1.75 0.50 1.50 6.50 7.00 1.50 1.50

43 434-002 434-004 434-064

1.75 2.00 0.60

434-065 434-073 434-074

0.40 2.50 2.50

46 461-011 461-037 461-038 461-046 463-011 463-016 463-079

12.00 2.50 3.50 1.75 12.00 13.00 3.00

463-100 463-100 463-101

0.30 0.40 0.40

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Rotation speed sensor, replacing Dropbox, installing Dropbox, removing FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft 6-wheel drive, sealing and bearing, replacing Rotation speed sensor, replacing Rotation speed sensor, replacing Rotation speed sensor, adjusting

Volvo Construction Equipment

12/14/2014

A40F (SN –99999) Op.no.

463-103 464-011 464-014 48 482-004

time (h)

Notes

1.75 12.00 1.75

Input shaft, seal, replacing Centre gear, removing and fitting Input shaft seal, replacing

11.00

POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning

BRAKE

51 516-010

WHEEL BRAKE Wheel brake, replacing

5.00

52 520-001 520-010 520-037 525-008 527-001

0.70 0.10 0.70 3.50 0.10

527-002

0.80

55 550-002 550-005 550-009 550-012 550-014 550-015 550-023 553-000

0.60 3.00 1.50 3.00 1.50 0.30 0.20 0.40

553-001 553-002 553-003

0.40 0.30 0.40

56 561-004 561-023 561-024 59 590-001

12/14/2014

1.75 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

Volvo Construction Equipment

A40F (SN –99999) Op.no.

time (h)

Notes

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

2.50 2.00 1.75 0.40 0.80 1.00

645-004 645-005 645-052

0.90 1.00 1.25

645-054 645-054 645-084 645-085 647-095

1.00 2.50 1.25 1.25 1.00

647-096 647-097

1.00 1.50

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering angle, checking and adjusting Steering times, checking and adjusting Steering valve, neutral position, checking and adjusting Steering cylinder, removing Steering cylinder, installing Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by11001 - 16999 pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-001 711-002 715-015 715-016

3.00 4.00 0.90 1.50

FRAME Frame extension, removing Frame extension, installing Protecting plate, removal Protecting plate, installation

2.50

SUSPENSION Rubber element, replacing

72 727-002 74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

5.00 6.50 2.50 6.00

Volvo Construction Equipment

12/14/2014

A40F (SN –99999) Op.no.

time (h)

Notes

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 756-027 756-028 756-029

3.00 1.00 0.40 0.40 1.00 0.40 0.40 4.50 2.50 0.90

756-030

5.50

AXLE SUSPENSION A-frame bushing, tractor unit, replacing Cross stay, rubber bushing, replacing Cross stay, removing Cross stay, installing Cross stay, rubber bushing, replacing Cross stay, removing Cross stay, installing A-frame bushing, front on load unit, changing A-frame bushing, rear on load unit, changing Bogie beam, changing rubber bushing on removed beam Bogie beam, changing

0.60 0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Wheel, installing Wheel, removing

77 771-001 771-007 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.00 1.25 0.60 0.80

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

82 821-001 821-002 821-035 821-060 83 831-004 831-006 831-007 84 843-002 843-012 843-013 843-014 843-048

12/14/2014

Volvo Construction Equipment

A40F (SN –99999) Op.no.

85 852-003 852-004 852-092 852-096 87 870-010 870-011 870-015 873-004 873-006 873-008 873-009 874-003 874-006 874-010 874-011 874-012 874-059 875-013

time (h)

Notes

0.70 0.70 0.50 1.75

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Operator's seat, shock absorber, replacing Operator's seat, air bellows, replacing

0.80 0.80 1.25 4.00 4.00 3.00 0.50 0.30 4.00 4.00 3.50 5.00 5.50 2.50

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab heating/cab ventilation timer, pump, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Cooling unit, performance test Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, cleaning Auxiliary heater, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-031

0.40 0.10 0.30 1.00

900-032

0.90

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 912-078 912-115 912-116 913-003

0.60 3.00 3.50 0.90

913-004

1.00

913-004

0.80

Volvo Construction Equipment

12/14/2014

A40F (SN –99999) Op.no.

time (h)

913-007 913-042 913-052 913-053 913-068 914-094

0.30 0.50 1.00 1.75 1.50 0.70

Hydraulic pump (removed), changing shaft seal Working pumps, checking function Hydraulic pump, removing Hydraulic pump, installing Pump regulator, checking Dump function, checking pressure

2.50

UNIT, LOAD HANDLING Load cell, replacing

94 948-002

Notes

95 951-005 951-005 951-006 951-007 951-008 951-011

1.00 0.90 3.00 1.25 1.25 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/14/2014

Volvo Construction Equipment

12/14/2014

A40F FS (SN –99999) Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-024 173-028 173-042 176-002

SERVICE Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours Maintenance service, every 12000 hours Maintenance service, first 1000 hours Propeller shafts, removing

19 191-022 191-025

0.60 2.50 5.50 11.00 19.00 2.50 1.75 0.40 0.40 3.00 0.70 0.50 0.50

GENERAL Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-002 210-073 210-074 210-090

9.00 9.00 9.00 13.00 0.30

210-092

0.50

212-071 214-012 215-042 215-043

0.90 2.50 6.50 1.75

12/14/2014

Volvo Construction Equipment

11001 - 26999

A40F FS (SN –99999) Op.no.

216-014 216-018 216-049 218-001 218-007 22 221-020 23 230-001 233-001 233-004 233-010 236-002 237-007 237-012 237-016 237-017 237-123

time (h)

1.75 17.00 1.75 1.50 4.00

Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Crankshaft, axial clearance, checking Rubber cushion, replacing Engine mounting rear, changing

0.80

LUBRICATING SYSTEM Lubrication pressure rocker arm shaft, check

0.50 0.70 0.70 2.00 0.90 1.25 7.50 12.00 11.00 0.70

25 252-021 254-001 254-010 254-021 254-022

0.80 2.50 0.70 3.00 2.50

254-023

2.50

254-033 254-046 254-047 254-061

2.50 0.80 1.00 2.50

254-063 254-064 254-065 254-069 254-125 255-003 255-009 255-010 255-071 258-014

2.50 0.60 0.90 0.70 1.75 1.50 0.90 1.50 2.50 0.90

Notes

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean DPF flame sensor, replacing Atomization unit, replacing ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Burner, replacing Spark plug, replacing 11001 - 26999 Spark plug, checking 11001 - 26999 Exhaust aftertreatment system, fuel pump, replacing Aftertreatment support unit (ASU), replacing High pressure air system, pressure, checking Air pump flow, checking Exhaust aftertreatment system fuel flow, checking Exhaust aftertreatment fuel injector, replacing Actuator, variable turbocharger, replacing Waste gate, testing Waste gate actuator, replacing Turbocharger, replacing Fan pump, removing

Volvo Construction Equipment

12/14/2014

A40F FS (SN –99999) Op.no.

time (h)

258-015 258-016

1.50 0.80

258-017

0.80

26 262-008 262-098 263-013

3.00 1.75 0.40

263-063

0.80

263-064

0.80

29 293-001 293-002 293-004 293-005 293-013

4.50 3.00 6.50 1.00 4.00

Notes

11001 - 26999 11001 - 26999 11001 - 26999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-075 300-076

1.00 1.25

GENERAL HMIM, MID 140, changing pre-programmed ECU HMIM, MID 140, changing non-programmed ECU

1.00

BATTERY Batteries, replacing

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

2.50

STARTING SYSTEM Starter motor, replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 33 331-018 35 352-002 36 363-002 366-064

1.25 1.25

366-066

1.00

12/14/2014

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

Volvo Construction Equipment

A40F FS (SN –99999) Op.no.

38 386-008 39 398-001 398-002 398-003

time (h)

1.50 0.50 1.00 1.00

Notes

POWER TRANSMISSION

42 421-001

0.70

421-046 421-054 421-061 421-062 421-070 421-072 421-083 421-084

2.50 1.75 0.50 1.50 6.50 7.00 1.50 1.50

43 434-002 434-004 434-064

1.75 2.00 0.60

434-065 434-073 434-074

0.40 2.50 2.50

46 461-011 461-037 461-038 461-046 463-011 463-016 463-079

12.00 2.50 3.50 1.75 12.00 13.00 3.00

463-100 463-100 463-101

0.30 0.40 0.40

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Rotation speed sensor, replacing Dropbox, installing Dropbox, removing FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft 6-wheel drive, sealing and bearing, replacing Rotation speed sensor, replacing Rotation speed sensor, replacing Rotation speed sensor, adjusting

Volvo Construction Equipment

12/14/2014

A40F FS (SN –99999) Op.no.

463-103 464-011 464-014 48 482-004

time (h)

Notes

1.75 12.00 1.75

Input shaft, seal, replacing Centre gear, removing and fitting Input shaft seal, replacing

11.00

POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning

BRAKE

51 516-010

WHEEL BRAKE Wheel brake, replacing

5.00

52 520-001 520-010 520-037 525-008 527-001

0.70 0.10 0.70 3.50 0.10

527-002

0.80

55 550-002 550-005 550-009 550-012 550-014 550-015 550-023 553-000

0.60 3.00 1.50 3.00 1.50 0.30 0.20 0.40

553-001 553-002 553-003

0.40 0.30 0.40

56 561-004 561-023 561-024 59 590-001

12/14/2014

1.75 0.30 0.30

COMPRESSED-AIR BRAKE Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

Volvo Construction Equipment

A40F FS (SN –99999) Op.no.

time (h)

Notes

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

2.50 2.00 1.75 0.40 0.80 1.00

645-004 645-005 645-052

0.90 1.00 1.25

645-054 645-054 645-084 645-085 647-095

1.00 2.50 1.25 1.25 1.00

647-096 647-097

1.00 1.50

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering angle, checking and adjusting Steering times, checking and adjusting Steering valve, neutral position, checking and adjusting Steering cylinder, removing Steering cylinder, installing Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by11001 - 16999 pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

0.90 1.50

72 720-008 720-010 720-011 720-012 720-012 720-013 720-020

1.25 0.50 0.30 0.50 0.80 0.20 0.70

720-020

0.70

720-021 720-022

1.75 1.50

Volvo Construction Equipment

12/14/2014

A40F FS (SN –99999) Op.no.

time (h)

720-023

0.60

725-001 725-002 725-003 725-004 725-008 725-009

1.50 1.75 0.60 1.25 1.50 0.70

726-001 726-001 726-002 726-002 726-003 726-003 726-004 726-004 726-006 726-007 726-008 726-009

1.75 1.75 2.00 2.00 0.30 0.20 0.60 0.80 2.00 1.75 1.25 0.70

Notes

74 741-001 741-040

6.00 1.50

741-044 741-045 741-046 742-040

5.00 6.50 2.50 6.00

3.00 1.00 0.40 0.40 1.00 0.40 0.40

0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

75 751-001 751-013 751-014 751-015 756-013 756-017 756-018 77 771-007 771-008

12/14/2014

Volvo Construction Equipment

A40F FS (SN –99999) Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.00 1.25 0.60 0.80

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hood pump, oil, changing Electric hood pump, changing

1.25 0.60 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, gas spring, replacing

3.00 3.00 3.00 3.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Side window, rear, replacing Door window, replacing

0.70 0.70 0.50 1.75

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Operator's seat, shock absorber, replacing Operator's seat, air bellows, replacing

0.80 0.80 1.25 4.00 4.00 3.00 0.50 0.30 4.00 4.00 3.50 5.00 5.50 2.50

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Cab heating/cab ventilation timer, pump, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Cooling unit, performance test Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, cleaning Auxiliary heater, replacing

Volvo Construction Equipment

12/14/2014

A40F FS (SN –99999) Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-031

0.40 0.10 0.30 1.00

900-032

0.90

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 912-078 912-115 912-116 913-003

0.60 3.00 3.50 0.90

913-004

1.00

913-004

0.80

913-007 913-042 913-052 913-053 913-068 914-094

0.30 0.50 1.00 1.75 1.50 0.70

95 951-005 951-005 951-006 951-007 951-008 951-011

1.00 0.90 3.00 1.25 1.25 0.30

951-030 951-030 951-040 951-041 951-042

0.40 0.40 2.00 2.50 0.20

2.50 0.80

MISCELLANEOUS Automatic lubrication pump unit, reconditioning Shift valve, checking

99 993-025 993-030

12/14/2014

Volvo Construction Equipment

12/14/2014

ABG5770 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-001 173-003 173-006 173-010 173-012 173-013 173-014 173-014 173-016 173-018 173-036

SERVICE Maintenance service, as required Maintenance service, every 10 hours Maintenance service, every 100 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 4000 hours Maintenance service, first 100 hours

19 191-022 191-025

3.00 3.00 6.00 8.50 16.00 10.00 19.00 20.00 20.00 20.00 3.50 2.50 3.00

22092 - 999999 22092 - 999999 22092 - 999999 22092 - 999999 22092 - 999999 22092 - 999999 770128 - 999999 22092 - 770127 22092 - 999999 770128 - 999999 22092 - 999999

GENERAL Service position 2 Service position 3

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 301-001 301-004 301-005 301-014

GENERAL Control panel, software update Control panel, parameter setting Pre-programmed ECU, replacing Trimming (offset adjustment)

0.40 0.20 0.70 0.60

POWER TRANSMISSION

43 431-012 431-013

5.00 5.50

GEARBOX, Travel gearbox, removal Travel gearbox, installation

3.00 4.50 5.00

HYDROSTATIC DRIVE Travel drive, calibrating Drive motor, removing Drive motor, installing

44 440-024 441-035 441-036

12/14/2014

Volvo Construction Equipment

ABG5770 Op.no.

time (h)

Notes

STEERING

64 643-025

STEERING Steering angle sensor, adjusting

0.30

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 771-002 771-003 771-004 771-005

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

0.70 0.60 3.00 3.00

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-001 982-002 982-003 982-003 982-004 982-004 982-029 982-055 982-056 983-042 983-043 983-057 983-058 983-118 983-119 983-122

1.00 1.00 2.50 2.00 3.00 4.00 0.30 1.25 1.25 1.50 1.75 6.50 6.50 0.90 0.70 1.75

983-140 983-141 983-142 983-143

0.90 1.25 0.30 0.10

FUNCTION FOR ROAD CONSTRUCTION Tow arm, removing Tow arm, installing Screed, removing Screed, removing Screed, installing Screed, installing Levelling scales, adjusting Screed spacer blocks, removing Screed spacer blocks, installing Conveyor cover, removing Conveyor cover, installing Conveyor drive shaft, removing Conveyor drive shaft, installing Conveyor drive chain, removing Conveyor drive chain, installing Conveyor idler assembly, disassembly and assembly Front apron plate, removing Front apron plate, installing Auger flight, removing Auger flight, installing

Volvo Construction Equipment

22092 - 999999 22092 - 999999

22092 - 999999

12/14/2014

ABG5870 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-001 173-003 173-006 173-010 173-012 173-013 173-014 173-014 173-016 173-018 173-036

19 191-022 191-025

3.00 3.00 6.00 8.50 17.00 10.00 19.00 20.00 20.00 20.00 3.50 2.50 3.00

22092 - 999999 22092 - 999999 22092 - 999999 22092 - 999999 22092 - 999999 22092 - 999999 770128 - 999999 22092 - 770127 22092 - 999999 770128 - 999999 22092 - 999999

GENERAL Service position 2 Service position 3

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 301-001 301-004 301-005 301-014

GENERAL Control panel, software update Control panel, parameter setting Pre-programmed ECU, replacing Trimming (offset adjustment)

0.40 0.20 0.70 0.60

POWER TRANSMISSION

43 431-012 431-013

5.00 5.50

GEARBOX, Travel gearbox, removal Travel gearbox, installation

3.00 4.50 5.00

HYDROSTATIC DRIVE Travel drive, calibrating Drive motor, removing Drive motor, installing

44 440-024 441-035 441-036

12/14/2014

Volvo Construction Equipment

ABG5870 Op.no.

time (h)

Notes

STEERING

64 643-025

STEERING Steering angle sensor, adjusting

0.30

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 771-002 771-003 771-004 771-005

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

0.70 0.60 3.00 3.00

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-001 982-002 982-003 982-003 982-004 982-004 982-029 982-055 982-056 983-042 983-043 983-057 983-058 983-118 983-119 983-122

1.00 1.00 2.50 2.00 3.00 4.00 0.30 1.25 1.25 1.50 1.75 6.50 6.50 0.90 0.70 1.75

983-140 983-141 983-142 983-143

0.90 1.25 0.30 0.10

Volvo Construction Equipment

22092 - 999999 22092 - 999999

22092 - 999999

12/14/2014

ABG6820 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 173-001 173-001 173-003 173-010 173-012 173-014 173-014 173-016 173-018 173-302

19 191-021 191-022 191-022 191-025 191-025

3.00 1.50 2.00 1.00 5.00 12.00 14.00 12.00 14.00 14.00 0.20 0.20 2.50 2.50 3.00 3.00

GENERAL Service position 1 Service position 2 Service position 2 Service position 3 Service position 3

700835 - 999999 19144 - 700834 700835 - 999999 700835 - 999999 700835 - 999999 700835 - 999999 700835 - 701910 701911 - 999999 700835 - 999999 701911 - 999999

700835 - 999999 700835 - 999999 700835 - 999999 700835 - 999999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 301-001 301-003 301-003 301-004

0.40 0.40 0.30 0.20

GENERAL Control panel, software update Machine, Calibration Machine, Calibration Control panel, parameter setting

1.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Main control unit memory battery, replacing 17958 - 999999

38 387-032

POWER TRANSMISSION

44 441-111

HYDROSTATIC DRIVE Track motor, replacing

12/14/2014

4.00

Volvo Construction Equipment

ABG6820 Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-009 775-010 775-025 775-034 775-035 775-051 775-062 775-063 775-074 775-075 775-080 775-095 775-108 775-109

5.00 4.50 1.50 6.00 9.50 1.25 1.00 0.90 0.30 0.20 1.50 0.70 0.40 0.20

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-051 810-052

CAB, NAKED; CANOPY Canopy, removal Canopy, installation

3.00 4.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-001 982-002 982-003 982-003 982-004 982-004 983-042 983-043 983-052 983-053 983-055 983-056

1.00 0.80 2.50 2.00 3.00 4.00 1.50 1.75 3.00 2.50 5.00 2.50

Volvo Construction Equipment

12/14/2014

ABG6820 Op.no.

time (h)

983-057 983-058 983-065 983-066 983-067 983-068 983-069 983-070 983-101 983-102 983-103 983-118 983-119 983-120 983-121 983-122

7.50 6.50 1.50 0.90 4.50 2.50 3.50 1.00 2.50 1.75 1.50 0.60 0.60 1.75 1.50 1.75

983-142 983-143

0.30 0.10

12/14/2014

Notes

Conveyor drive shaft, removing Conveyor drive shaft, installing Auger bearing hanger, removing Auger bearing hanger, installing Auger bearing, removing Auger bearing, installing Auger shaft, removing Auger shaft, installing Auger drive chain, replacing Auger motor, removing Auger motor, installing Conveyor drive chain, removing Conveyor drive chain, installing Conveyor idler assembly, removing Conveyor idler assembly, installing Conveyor idler assembly, disassembly and assembly Auger flight, removing Auger flight, installing

Volvo Construction Equipment

12/14/2014

ABG6870 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-001 173-003 173-006 173-010 173-012 173-013 173-014 173-014 173-016 173-018 173-036

19 191-022 191-025

3.00 3.00 6.00 8.50 16.00 10.00 19.00 20.00 20.00 20.00 3.50 2.50 3.00

22092 - 999999 22092 - 999999 22092 - 999999 22092 - 999999 22092 - 999999 22092 - 999999 770128 - 999999 22092 - 770127 22092 - 999999 770128 - 999999 22092 - 999999

GENERAL Service position 2 Service position 3

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 301-001 301-004 301-005 301-014

GENERAL Control panel, software update Control panel, parameter setting Pre-programmed ECU, replacing Trimming (offset adjustment)

0.40 0.20 0.70 0.60

POWER TRANSMISSION

43 431-012 431-013

5.00 5.50

GEARBOX, Travel gearbox, removal Travel gearbox, installation

3.00 4.50 5.00

HYDROSTATIC DRIVE Travel drive, calibrating Drive motor, removing Drive motor, installing

44 440-024 441-035 441-036

12/14/2014

Volvo Construction Equipment

ABG6870 Op.no.

time (h)

Notes

STEERING

64 643-025

STEERING Steering angle sensor, adjusting

0.30

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 771-002 771-003 771-004 771-005

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

0.70 0.60 3.00 3.00

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-001 982-002 982-003 982-003 982-004 982-004 982-029 982-055 982-056 983-042 983-043 983-057 983-058 983-118 983-119 983-122

1.00 1.00 2.50 2.00 3.00 4.00 0.30 1.25 1.25 1.50 1.75 6.50 6.50 0.90 0.70 1.75

983-140 983-141 983-142 983-143

0.90 1.25 0.30 0.10

Volvo Construction Equipment

22092 - 999999 22092 - 999999

22092 - 999999

12/14/2014

BL60 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-022 173-059 173-063

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 6000 hours Engine, changing oil and filter Transmission, oil filter, changing

9.00 13.00 0.40 1.75 3.00 6.50 14.00 1.50 14.00 0.30 0.30 0.50 0.50

10939 - 11314

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012 214-012

6.00 6.00 1.50 1.50

ENGINE Engine, removing Engine, installing Valves, adjusting Valves, adjusting

0.10 0.10 1.50 0.40 0.70 0.70 1.25 1.25 1.25 1.25

FUEL SYSTEM Fuel system, bleeding Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, removing Fuel pump, removing Fuel pump, installing Fuel pump, installing Fuel tank, removing Fuel tank, installing

11315 - 99999 10001 - 11314 10001 - 11314 11315 - 99999 10001 - 11314 10001 - 11314

1.25 1.50

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Silencer, replacing

10001 - 11314 11315 - 99999

0.30 1.00

COOLING SYSTEM Radiator hose upper, replacing Radiator hoses lower, replacing

23 233-001 233-001 233-002 233-004 233-011 233-011 233-012 233-012 234-011 234-012 25 252-020 252-020 26 261-012 261-014

12/14/2014

Volvo Construction Equipment

11315 - 99999 11315 - 99999 10001 - 11314 11315 - 99999 11315 - 99999 10001 - 11314

11315 - 99999

BL60 Op.no.

time (h)

261-018 261-018 263-012 263-084 263-085

1.25 0.60 0.30 1.25 1.25

Expansion tank, replacing Expansion tank, replacing Fan belt and/or alternator belt, replacing Fan shroud, replacing Fan shroud, additional sheet, installing

10001 - 11314 11315 - 99999 11315 - 99999 11315 - 99999 11315 - 99999

4.00 2.00 2.00

ENGINE CONTROL Accelerator control cable, changing Accelerator control cable, changing Accelerator control cable, changing

11315 - 99999 11315 - 99999 10001 - 11314

27 272-010 272-010 272-010

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 302-130 302-130

0.50 0.50

GENERAL Loader lever, electrical measuring Loader lever, electrical measuring

11315 - 99999 10001 - 11314

0.30 0.30

BATTERY Batteries, replacing Batteries, replacing

10001 - 10938 10939 - 99999

0.75 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Charging regulator, replacing

2.00

MISCELLANEOUS CareTrack, installing new

31 311-002 311-002 32 321-002 322-005 39 390-902

POWER TRANSMISSION

42 421-002 421-025

0.80 0.50

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission solenoid, replacing

0.30 1.50 1.50

FRONT AXLE; REAR AXLE Axle suspension, adjusting axial clearance Axle, removing Axle, installing

46 460-002 463-002 463-003

BRAKE

52 520-003

HYDRAULIC BRAKE SYSTEM Service brake pressure, checking

0.60

Volvo Construction Equipment

10939 - 99999 10939 - 99999

12/14/2014

BL60 Op.no.

time (h)

520-037

0.20

Brake system, bleeding

10939 - 99999

0.30

PARKING BRAKE Parking brake, adjusting

10939 - 19999

55 550-002

Notes

STEERING

62 622-080

1.75

STEERING AXLE Toe - in, checking and adjusting

0.50 0.40 0.40 2.50 1.00 1.00

STEERING Steering system, adjustment Steering angle, adjustment Steering angle, checking and adjusting Steering cylinder, replacing Steering valve, removal Steering valve, installation

64 640-001 643-011 643-012 645-006 645-022 645-023

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002 716-004 716-004 716-005 716-005

0.60 0.50 0.50 0.50 0.30 0.50 0.50 0.30

FRAME Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Additional counterweight, removing Additional counterweight, removing Additional counterweight, installing Additional counterweight, installing

0.40 0.50 0.40 0.40 0.40 0.50 0.40 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, removal Front wheel, installation Front wheel, installation Rear wheel, removing Rear wheel, removing Rear wheel, installing Rear wheel, installing

77 771-002 771-002 771-003 771-003 771-004 771-004 771-005 771-005

12/14/2014

Volvo Construction Equipment

11315 - 99999 10001 - 11314 11315 - 99999 10001 - 11314 11315 - 99999 10001 - 11314 10001 - 11314 11315 - 99999

BL60 Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-001 821-002 821-002 821-031

0.30 0.40 0.40 0.20 0.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, removing Engine hood, installing Engine hood, installing Engine hood, changing gas spring

0.70 0.80 0.50 0.50

CAB INTERIOR/UPHOLSTERY Headliner, installing Headliner, removing Operator's seat, removing Operator's seat, installing

85 851-008 851-009 852-003 852-004

10001 - 11314 11315 - 99999 11315 - 99999 10001 - 11314

10939 - 99999 10939 - 99999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005 900-005 900-005 900-006 900-006 900-006

GENERAL Vacuum pump, connection Vacuum pump, connection Vacuum pump, connection Vacuum pump, disconnection Vacuum pump, disconnection Vacuum pump, disconnection

91 910-002 910-004 911-036 911-037 912-041 912-042 912-047 912-048 912-054 912-129 913-023 913-024 914-060 916-002

0.20 0.20 0.20 0.10 0.10 0.10 4.00 1.50 1.00 1.75 3.00 3.00 2.00 2.00 1.00 0.20 1.00 1.50 1.00 0.30

10001 - 10938 10939 - 11314 11315 - 99999 10939 - 11314 10001 - 10938 11315 - 99999

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic system, bleeding air Hydraulic pressure, adjusting Hydraulic oil tank, removing 10001 - 11314 Hydraulic oil tank, installing 10001 - 11314 Main valve block, removal Main valve block, installation Main valve block, backhoe, removal 11315 - 99999 Main valve block, backhoe, installation 11315 - 99999 Pressure regulating valve, replacing Hydraulic cylinders, cleaning Pump, removal Pump, installation Servo pump, replacing Boom suspension accumulator, check and adjusting

Volvo Construction Equipment

12/14/2014

BL60 Op.no.

94 945-017 945-020 97 971-096 974-031 974-032 974-033 974-083 975-014 975-015 975-016 975-052 975-054 975-062 975-065 975-066

12/14/2014

time (h)

Notes

1.00 1.00

UNIT, LOAD HANDLING Lift cylinder, reconditioning Tilt cylinder, reconditioning

1.25 1.00 1.00 1.00 1.00 0.50 0.50 1.00 0.75 0.75 0.50 0.50 1.25

UNIT, DIGGING Swing cylinder, renovation Boom cylinder, removal Boom cylinder, installation Boom cylinder, renovation Boom lock cylinder, reconditioning Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm cylinder, renovation Extendible dipper arm cylinder, removal Extendible dipper arm cylinder, installation Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder, renovation

Volvo Construction Equipment

12/14/2014

BL61 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-022 173-059 173-063

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 6000 hours Engine, changing oil and filter Transmission, oil filter, changing

9.00 13.00 0.40 1.75 3.00 6.50 14.00 1.50 14.00 0.30 0.30 0.50 0.50

10627 - 11458

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012

6.00 6.00 1.50

ENGINE Engine, removing Engine, installing Valves, adjusting

0.10 0.10 1.50 0.40 0.70 0.70 1.25 1.25 1.25 1.25

11459 - 99999 10001 - 11458 10001 - 11458 11459 - 99999 10001 - 11458 10001 - 11458

1.25 1.50

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Silencer, replacing

10001 - 11458 11459 - 99999

0.30 1.00 0.60

COOLING SYSTEM Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing

23 233-001 233-001 233-002 233-004 233-011 233-011 233-012 233-012 234-011 234-012 25 252-020 252-020 26 261-012 261-014 261-018

12/14/2014

Volvo Construction Equipment

11459 - 99999 11459 - 99999 11459 - 99999 10001 - 11458 11459 - 99999

11459 - 99999 11459 - 99999

BL61 Op.no.

time (h)

261-018 263-012 263-084 263-085

1.25 0.30 1.25 1.25

Expansion tank, replacing Fan belt and/or alternator belt, replacing Fan shroud, replacing Fan shroud, additional sheet, installing

10001 - 11458 11459 - 99999 11459 - 99999 11459 - 99999

4.00 2.00 2.00

ENGINE CONTROL Accelerator control cable, changing Accelerator control cable, changing Accelerator control cable, changing

11459 - 99999 11459 - 99999 10001 - 11458

27 272-010 272-010 272-010

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 302-130 302-130

0.50 0.50

GENERAL Loader lever, electrical measuring Loader lever, electrical measuring

11459 - 99999 10001 - 11458

0.30 0.30

BATTERY Batteries, replacing Batteries, replacing

10001 - 10626 10627 - 99999

0.75 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Charging regulator, replacing

2.00

MISCELLANEOUS CareTrack, installing new

31 311-002 311-002 32 321-002 322-005 39 390-902

POWER TRANSMISSION

42 421-002 421-025

0.80 0.50

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission solenoid, replacing

0.30 1.50 1.50

FRONT AXLE; REAR AXLE Axle suspension, adjusting axial clearance Axle, removing Axle, installing

46 460-002 463-002 463-003

BRAKE

52 520-003 520-037

HYDRAULIC BRAKE SYSTEM Service brake pressure, checking Brake system, bleeding

0.60 0.20

Volvo Construction Equipment

10627 - 99999 10627 - 99999

10627 - 99999

12/14/2014

BL61 Op.no.

55 550-002

time (h)

0.30

Notes

PARKING BRAKE Parking brake, adjusting

STEERING

62 622-080

1.75

STEERING AXLE Toe - in, checking and adjusting

0.50 0.40 0.40 2.50 1.00 1.00

STEERING Steering system, adjustment Steering angle, adjustment Steering angle, checking and adjusting Steering cylinder, replacing Steering valve, removal Steering valve, installation

64 640-001 643-011 643-012 645-006 645-022 645-023

10627 - 99999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002 716-004 716-004 716-005 716-005

0.60 0.50 0.50 0.50 0.30 0.50 0.50 0.30

0.40 0.50 0.40 0.40 0.40 0.50 0.40 0.40

77 771-002 771-002 771-003 771-003 771-004 771-004 771-005 771-005

12/14/2014

Volvo Construction Equipment

11459 - 99999 10001 - 11458 11459 - 99999 10001 - 11458 11459 - 99999 10001 - 11458 10001 - 11458 11459 - 99999

BL61 Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-001 821-002 821-002 821-031

0.30 0.40 0.40 0.20 0.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, removing Engine hood, installing Engine hood, installing Engine hood, changing gas spring

0.70 0.80 0.50 0.50

CAB INTERIOR/UPHOLSTERY Headliner, installing Headliner, removing Operator's seat, removing Operator's seat, installing

85 851-008 851-009 852-003 852-004

10001 - 11458 11459 - 99999 11459 - 99999 10001 - 11458

10627 - 99999 10627 - 99999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005 900-005 900-005 900-006 900-006 900-006

GENERAL Vacuum pump, connection Vacuum pump, connection Vacuum pump, connection Vacuum pump, disconnection Vacuum pump, disconnection Vacuum pump, disconnection

91 910-002 910-004 911-036 911-037 912-038 912-041 912-042 912-047 912-048 912-054 912-129 913-023 913-024 914-060 916-002

0.20 0.20 0.20 0.10 0.10 0.10 4.00 1.50 1.00 1.75 0.50 3.00 3.00 2.00 2.00 1.00 0.20 1.00 1.50 1.00 0.30

10001 - 10626 10627 - 11458 11459 - 99999 10627 - 11458 10001 - 10626 11459 - 99999

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic system, bleeding air Hydraulic pressure, adjusting Hydraulic oil tank, removing 10001 - 11458 Hydraulic oil tank, installing 10001 - 11458 Hose rupture valve, checking Main valve block, removal Main valve block, installation Main valve block, backhoe, removal 11459 - 99999 Main valve block, backhoe, installation 11459 - 99999 Pressure regulating valve, replacing Hydraulic cylinders, cleaning Pump, removal Pump, installation Servo pump, replacing Boom suspension accumulator, check and adjusting

Volvo Construction Equipment

12/14/2014

BL61 Op.no.

94 945-017 945-020 97 971-096 972-005 972-006 972-013 972-022 972-090 974-031 974-032 974-033 974-083 975-014 975-015 975-016 975-052 975-054 975-057 975-062 975-065 975-066

12/14/2014

time (h)

Notes

1.00 1.00

UNIT, LOAD HANDLING Lift cylinder, reconditioning Tilt cylinder, reconditioning

1.25 0.70 0.60 0.30 1.00 0.50 1.00 1.00 1.00 1.00 0.50 0.50 1.00 0.75 0.75 1.00 0.50 0.50 1.25

UNIT, DIGGING Swing cylinder, renovation Stabilizer cylinder, removal Stabilizer cylinder, installation Stabilisers, adjusting wearpads Stabilisers, reconditioning hydraulic cylinder Stabiliser wear pads, replacing Boom cylinder, removal Boom cylinder, installation Boom cylinder, renovation Boom lock cylinder, reconditioning Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm cylinder, renovation Extendible dipper arm cylinder, removal Extendible dipper arm cylinder, installation Extendible dipper arm cylinder, renovation Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder, renovation

Volvo Construction Equipment

12/14/2014

BL61 PLUS Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-022 173-059 173-063

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 6000 hours Engine, changing oil and filter Transmission, oil filter, changing

9.00 13.00 0.40 1.75 3.00 6.50 14.00 1.50 14.00 0.30 0.30 0.50 0.50

10001 - 10286

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012

6.00 6.00 1.50

ENGINE Engine, removing Engine, installing Valves, adjusting

0.10 0.10 0.40 0.70 0.70 1.25 1.25 1.25 1.25

FUEL SYSTEM Fuel system, bleeding Fuel system, bleeding Feed pump, checking feed pressure Fuel pump, removing Fuel pump, removing Fuel pump, installing Fuel pump, installing Fuel tank, removing Fuel tank, installing

10287 - 99999 10001 - 10286 10001 - 10286 10287 - 99999 10001 - 10286 10001 - 10286

1.25 1.50

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Silencer, replacing

10001 - 10286 10287 - 99999

0.30 1.25 0.60 0.30

COOLING SYSTEM Radiator hose upper, replacing Expansion tank, replacing Expansion tank, replacing Fan belt and/or alternator belt, replacing

10287 - 99999 10001 - 10286 10287 - 99999 10287 - 99999

23 233-001 233-001 233-004 233-011 233-011 233-012 233-012 234-011 234-012 25 252-020 252-020 26 261-012 261-018 261-018 263-012

12/14/2014

Volvo Construction Equipment

10287 - 99999 10287 - 99999 10287 - 99999 10287 - 99999 10001 - 10286

BL61 PLUS Op.no.

time (h)

263-084 263-085

1.25 1.25

Fan shroud, replacing Fan shroud, additional sheet, installing

10287 - 99999 10287 - 99999

4.00 2.00 2.00

ENGINE CONTROL Accelerator control cable, changing Accelerator control cable, changing Accelerator control cable, changing

10287 - 99999 10287 - 99999 10001 - 10286

27 272-010 272-010 272-010

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 302-130 302-130

0.50 0.50

GENERAL Loader lever, electrical measuring Loader lever, electrical measuring

0.30

BATTERY Batteries, replacing

2.00

MISCELLANEOUS CareTrack, installing new

31 311-002 39 390-902

POWER TRANSMISSION

42 421-002 421-025

0.80 0.50

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission solenoid, replacing

0.30 1.50 1.50

FRONT AXLE; REAR AXLE Axle suspension, adjusting axial clearance Axle, removing Axle, installing

46 460-002 463-002 463-003

BRAKE

52 520-003 520-037

0.60 0.20

HYDRAULIC BRAKE SYSTEM Service brake pressure, checking Brake system, bleeding

0.30

PARKING BRAKE Parking brake, adjusting

55 550-002

Volvo Construction Equipment

10287 - 99999 10001 - 10286

12/14/2014

BL61 PLUS Op.no.

time (h)

Notes

STEERING

62 622-080

1.75

STEERING AXLE Toe - in, checking and adjusting

0.40 0.40 1.00 1.00

STEERING Steering angle, adjustment Steering angle, checking and adjusting Steering valve, removal Steering valve, installation

64 643-011 643-012 645-022 645-023

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002 716-004 716-004 716-005 716-005

0.60 0.50 0.50 0.50 0.30 0.50 0.50 0.30

0.40 0.50 0.40 0.40 0.40 0.50 0.40 0.40

77 771-002 771-002 771-003 771-003 771-004 771-004 771-005 771-005

10287 - 99999 10001 - 10286 10287 - 99999 10001 - 10286 10287 - 99999 10001 - 10286 10001 - 10286 10287 - 99999

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-001 821-002 821-002

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, removing Engine hood, installing Engine hood, installing

12/14/2014

0.30 0.40 0.40 0.20

Volvo Construction Equipment

10001 - 10286 10287 - 99999 10287 - 99999 10001 - 10286

BL61 PLUS Op.no.

85 851-008 851-009

time (h)

0.70 0.80

Notes

CAB INTERIOR/UPHOLSTERY Headliner, installing Headliner, removing

10001 - 99999 10001 - 99999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005 900-005 900-006 900-006

GENERAL Vacuum pump, connection Vacuum pump, connection Vacuum pump, disconnection Vacuum pump, disconnection

91 910-002 911-036 911-037 912-038 912-047 912-048 912-129 916-002 94 945-017 945-020 97 971-096 972-005 972-006 972-013 972-022 972-090 974-031 974-032 974-033 974-083 975-016 975-057 975-066

0.20 0.20 0.10 0.10 4.00 1.00 1.75 0.50 2.00 2.00 0.20 0.30

10001 - 10286 10287 - 99999 10001 - 10286 10287 - 99999

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic system, bleeding air Hydraulic oil tank, removing 10001 - 10286 Hydraulic oil tank, installing 10001 - 10286 Hose rupture valve, checking Main valve block, backhoe, removal 10287 - 99999 Main valve block, backhoe, installation 10287 - 99999 Hydraulic cylinders, cleaning Boom suspension accumulator, check and adjusting

1.00 1.00

UNIT, LOAD HANDLING Lift cylinder, reconditioning Tilt cylinder, reconditioning

1.25 0.70 0.60 0.30 1.00 0.50 1.00 1.00 1.00 1.00 1.00 1.00 1.25

Volvo Construction Equipment

12/14/2014

BL70 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-022 173-059 173-062 173-063

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 6000 hours Engine, changing oil and filter Transmission, changing oil Transmission, oil filter, changing

9.00 13.00 0.40 1.75 3.00 6.50 14.00 1.50 14.00 0.30 0.30 0.50 0.40 0.50

11145 - 11488 10001 - 11144

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012 214-012

6.00 6.00 1.50 1.50

ENGINE Engine, removing Engine, installing Valves, adjusting Valves, adjusting

0.10 0.10 1.50 0.40 0.70 0.70 1.25 1.25 1.25 1.25

11489 - 99999 10001 - 11488 10001 - 11488 11489 - 99999 10001 - 11488 10001 - 11488

1.25 1.50

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Silencer, replacing

10001 - 11488 11489 - 99999

0.30

COOLING SYSTEM Radiator hose upper, replacing

11489 - 99999

23 233-001 233-001 233-002 233-004 233-011 233-011 233-012 233-012 234-011 234-012 25 252-020 252-020 26 261-012

12/14/2014

Volvo Construction Equipment

11489 - 99999 11489 - 99999 10001 - 11488 11489 - 99999 11489 - 99999 10001 - 11488

BL70 Op.no.

time (h)

261-014 261-018 261-018 263-012 263-084 263-085

1.00 1.25 0.60 0.30 1.25 1.25

Radiator hoses lower, replacing Expansion tank, replacing Expansion tank, replacing Fan belt and/or alternator belt, replacing Fan shroud, replacing Fan shroud, additional sheet, installing

10001 - 11488 11489 - 99999 11489 - 99999 11489 - 99999 11489 - 99999

4.00 2.00 2.00

ENGINE CONTROL Accelerator control cable, changing Accelerator control cable, changing Accelerator control cable, changing

11489 - 99999 11489 - 99999 10001 - 11488

27 272-010 272-010 272-010

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 302-130 302-130

0.50 0.50

GENERAL Loader lever, electrical measuring Loader lever, electrical measuring

11489 - 99999 10001 - 11488

0.30 0.30

BATTERY Batteries, replacing Batteries, replacing

10001 - 11144 11145 - 99999

0.75 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Charging regulator, replacing

2.00

MISCELLANEOUS CareTrack, installing new

31 311-002 311-002 32 321-002 322-005 39 390-902

POWER TRANSMISSION

42 421-002 421-025

0.80 0.50

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission solenoid, replacing

0.30 1.50 1.50

FRONT AXLE; REAR AXLE Axle suspension, adjusting axial clearance Axle, removing Axle, installing

46 460-002 463-002 463-003

Volvo Construction Equipment

11145 - 99999 11145 - 99999

12/14/2014

BL70 Op.no.

time (h)

Notes

BRAKE

52 520-003 520-037

0.60 0.20

HYDRAULIC BRAKE SYSTEM Service brake pressure, checking Brake system, bleeding

11145 - 99999

0.30

PARKING BRAKE Parking brake, adjusting

11145 - 99999

55 550-002

STEERING

62 622-080

1.75

STEERING AXLE Toe - in, checking and adjusting

0.50 0.40 0.40 2.50 1.00 1.00

STEERING Steering system, adjustment Steering angle, adjustment Steering angle, checking and adjusting Steering cylinder, replacing Steering valve, removal Steering valve, installation

64 640-001 643-011 643-012 645-006 645-022 645-023

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002 716-004 716-004 716-005 716-005

0.60 0.50 0.50 0.50 0.30 0.50 0.50 0.30

0.40 0.50 0.40 0.40 0.40 0.50 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, removal Front wheel, installation Front wheel, installation Rear wheel, removing Rear wheel, removing Rear wheel, installing

77 771-002 771-002 771-003 771-003 771-004 771-004 771-005

12/14/2014

Volvo Construction Equipment

11489 - 99999 10001 - 11488 11489 - 99999 10001 - 11488 11489 - 99999 10001 - 11488 10001 - 11488 11489 - 99999

BL70 Op.no.

time (h)

771-005

0.40

Notes

Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-001 821-002 821-002 821-031

0.30 0.40 0.40 0.20 0.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, removing Engine hood, installing Engine hood, installing Engine hood, changing gas spring

0.70 0.80 0.50 0.50

CAB INTERIOR/UPHOLSTERY Headliner, installing Headliner, removing Operator's seat, removing Operator's seat, installing

85 851-008 851-009 852-003 852-004

10001 - 11488 11489 - 99999 11489 - 99999 10001 - 11488

11145 - 99999 11145 - 99999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005 900-005 900-005 900-006 900-006 900-006

0.20 0.20 0.20 0.10 0.10 0.10

GENERAL Vacuum pump, connection Vacuum pump, connection Vacuum pump, connection Vacuum pump, disconnection Vacuum pump, disconnection Vacuum pump, disconnection

4.00 2.00 1.00 1.75 2.50 3.00 3.00 2.50 1.00 0.20 3.00 1.00 1.50

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic system, bleeding air Hydraulic pressure, adjusting 10658 - 99999 Hydraulic oil tank, removing 10001 - 11488 Hydraulic oil tank, installing 10001 - 11488 Main valve block, removal 11489 - 99999 Main valve block, removal 11489 - 99999 Main valve block, installation 11489 - 99999 Main valve block, installation 11489 - 99999 Pressure regulating valve, replacing Hydraulic cylinders, cleaning Hydraulic pump, replacing 11489 - 99999 Pump, removal Pump, installation

91 910-002 910-004 911-036 911-037 912-041 912-041 912-042 912-042 912-054 912-129 913-010 913-023 913-024

Volvo Construction Equipment

10001 - 11144 11145 - 11488 11489 - 99999 11145 - 11488 10001 - 11144 11489 - 99999

12/14/2014

BL70 Op.no.

time (h)

914-054 914-058 914-060 914-091 916-002

0.60 2.50 1.00 1.50 0.30

94 945-017 945-020 97 971-096 974-031 974-032 974-033 974-083 975-014 975-015 975-016 975-052 975-054 975-057 975-062 975-065 975-066

12/14/2014

Notes

Servo valve, adjusting control Servo valve, replacing Servo pump, replacing Solenoid valve, replacing Boom suspension accumulator, check and adjusting

1.00 1.00

UNIT, LOAD HANDLING Lift cylinder, reconditioning Tilt cylinder, reconditioning

1.25 1.00 1.00 1.00 1.00 0.50 0.50 1.00 0.75 0.75 1.00 0.50 0.50 1.25

UNIT, DIGGING Swing cylinder, renovation Boom cylinder, removal Boom cylinder, installation Boom cylinder, renovation Boom lock cylinder, reconditioning Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm cylinder, renovation Extendible dipper arm cylinder, removal Extendible dipper arm cylinder, installation Extendible dipper arm cylinder, renovation Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder, renovation

Volvo Construction Equipment

12/14/2014

BL71 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-022 173-059 173-062 173-063

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 6000 hours Engine, changing oil and filter Transmission, changing oil Transmission, oil filter, changing

9.00 13.00 0.40 1.75 3.00 6.50 14.00 1.50 14.00 0.30 0.30 0.50 0.40 0.50

14670 - 16826 10001 - 14669

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-071 210-072 211-002 211-080 211-082 214-012 214-012 216-014 216-018 217-002 218-002 218-003

ENGINE Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder heads all, removing Cylinder heads all, fitting Valves, adjusting Valves, adjusting Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer Engine mount front, changing Engine mount, right rear, changing

23 233-001 233-001 233-002 233-004 233-011 233-011 233-012

12/14/2014

6.00 22.00 6.00 2.25 0.50 1.50 1.50 1.50 3.00 2.50 2.00 2.50 2.00 0.10 0.10 1.50 0.40 0.70 0.70 1.25

FUEL SYSTEM Fuel system, bleeding Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, removing Fuel pump, removing Fuel pump, installing

Volvo Construction Equipment

16827 - 99999 16827 - 99999

10001 - 16826 16827 - 99999

16827 - 99999 10001 - 16826 10001 - 16826

BL71 Op.no.

time (h)

233-012 234-011 234-012

1.25 1.25 1.25

Fuel pump, installing Fuel tank, removing Fuel tank, installing

16827 - 99999 10001 - 16826 10001 - 16826

1.25 1.50 0.30

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Silencer, replacing Exhaust pipe, flexible tube, replacing

10001 - 16826 16827 - 99999

0.30 1.00 0.60 1.25 0.30 1.25 1.25

COOLING SYSTEM Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Expansion tank, replacing Fan belt and/or alternator belt, replacing Fan shroud, replacing Fan shroud, additional sheet, installing

16827 - 99999 10001 - 16826 16827 - 99999 16827 - 99999 16827 - 99999

4.00 2.00 2.00

ENGINE CONTROL Accelerator control cable, changing Accelerator control cable, changing Accelerator control cable, changing

16827 - 99999 16827 - 99999 10001 - 16826

25 252-020 252-020 252-021 26 261-012 261-014 261-018 261-018 263-012 263-084 263-085 27 272-010 272-010 272-010

Notes

16827 - 99999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 302-130 302-130

0.50 0.50

GENERAL Loader lever, electrical measuring Loader lever, electrical measuring

16827 - 99999 10001 - 16826

0.30 0.30

BATTERY Batteries, replacing Batteries, replacing

10001 - 14669 14670 - 99999

0.75 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Charging regulator, replacing

2.00

MISCELLANEOUS CareTrack, installing new

31 311-002 311-002 32 321-002 322-005 39 390-902

POWER TRANSMISSION

42 421-002

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking

100

0.80

Volvo Construction Equipment

14670 - 99999

12/14/2014

BL71 Op.no.

time (h)

421-025 421-070 421-072

0.50 6.00 8.50

Transmission solenoid, replacing Transmission, removing Transmission, installing

0.30 1.50 1.50

FRONT AXLE; REAR AXLE Axle suspension, adjusting axial clearance Axle, removing Axle, installing

46 460-002 463-002 463-003

Notes

14670 - 99999

BRAKE

52 520-003 520-037

0.60 0.20

HYDRAULIC BRAKE SYSTEM Service brake pressure, checking Brake system, bleeding

14670 - 99999

0.30

PARKING BRAKE Parking brake, adjusting

14670 - 99999

55 550-002

STEERING

62 622-080

1.75

STEERING AXLE Toe - in, checking and adjusting

0.50 0.40 0.40 2.50 1.00 1.00

STEERING Steering system, adjustment Steering angle, adjustment Steering angle, checking and adjusting Steering cylinder, replacing Steering valve, removal Steering valve, installation

64 640-001 643-011 643-012 645-006 645-022 645-023

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002 716-004 716-004 716-005 716-005

12/14/2014

0.60 0.50 0.50 0.50 0.30 0.50 0.50 0.30

Volvo Construction Equipment

16827 - 99999 10001 - 16826 16827 - 99999 10001 - 16826 16827 - 99999 10001 - 16826 10001 - 16826 16827 - 99999

101

BL71 Op.no.

77 771-002 771-002 771-003 771-003 771-004 771-004 771-005 771-005

time (h)

0.40 0.50 0.40 0.40 0.40 0.50 0.40 0.40

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-001 821-002 821-002 821-031

0.30 0.40 0.40 0.20 0.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, removing Engine hood, installing Engine hood, installing Engine hood, changing gas spring

0.70 0.80 0.50 0.50

CAB INTERIOR/UPHOLSTERY Headliner, installing Headliner, removing Operator's seat, removing Operator's seat, installing

85 851-008 851-009 852-003 852-004

10001 - 16826 16827 - 99999 16827 - 99999 10001 - 16826

14670 - 99999 14670 - 99999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005 900-005 900-005 900-006 900-006 900-006

0.20 0.20 0.20 0.10 0.10 0.10

GENERAL Vacuum pump, connection Vacuum pump, connection Vacuum pump, connection Vacuum pump, disconnection Vacuum pump, disconnection Vacuum pump, disconnection

4.00 2.00 1.00 1.75

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic system, bleeding air Hydraulic pressure, adjusting 11702 - 99999 Hydraulic oil tank, removing 10001 - 16826 Hydraulic oil tank, installing 10001 - 16826

91 910-002 910-004 911-036 911-037

102

Volvo Construction Equipment

10001 - 14669 14670 - 16826 16827 - 99999 14670 - 16826 10001 - 14669 16827 - 99999

12/14/2014

BL71 Op.no.

time (h)

912-038 912-041 912-041 912-042 912-042 912-054 912-129 913-010 913-023 913-024 914-054 914-058 914-060 914-091 916-002

0.50 2.50 3.00 3.00 2.50 1.00 0.20 3.00 1.00 1.50 0.60 2.50 1.00 1.50 0.30

94 945-017 945-020 97 971-096 972-005 972-006 972-013 972-013 972-022 972-090 972-090 974-031 974-032 974-033 974-083 975-014 975-015 975-016 975-052 975-054 975-057 975-062 975-065 975-066

12/14/2014

Notes

Hose rupture valve, checking Main valve block, removal Main valve block, removal Main valve block, installation Main valve block, installation Pressure regulating valve, replacing Hydraulic cylinders, cleaning Hydraulic pump, replacing Pump, removal Pump, installation Servo valve, adjusting control Servo valve, replacing Servo pump, replacing Solenoid valve, replacing Boom suspension accumulator, check and adjusting

1.00 1.00

UNIT, LOAD HANDLING Lift cylinder, reconditioning Tilt cylinder, reconditioning

1.25 0.70 0.60 0.30 0.30 1.00 0.50 0.50 1.00 1.00 1.00 1.00 0.50 0.50 1.00 0.75 0.75 1.00 0.50 0.50 1.25

UNIT, DIGGING Swing cylinder, renovation Stabilizer cylinder, removal Stabilizer cylinder, installation Stabilisers, adjusting wearpads Stabilisers, adjusting wearpads Stabilisers, reconditioning hydraulic cylinder Stabiliser wear pads, replacing Stabiliser wear pads, replacing Boom cylinder, removal Boom cylinder, installation Boom cylinder, renovation Boom lock cylinder, reconditioning Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm cylinder, renovation Extendible dipper arm cylinder, removal Extendible dipper arm cylinder, installation Extendible dipper arm cylinder, renovation Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder, renovation

Volvo Construction Equipment

16827 - 99999 16827 - 99999 16827 - 99999 16827 - 99999

16827 - 99999

10001 - 16826 16827 - 99999 10001 - 16826 16827 - 99999

103

104

Volvo Construction Equipment

12/14/2014

BL71 PLUS Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-022 173-059 173-063

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 6000 hours Engine, changing oil and filter Transmission, oil filter, changing

9.00 13.00 0.40 1.75 3.00 6.50 14.00 1.50 14.00 0.30 0.30 0.50 0.50

10001 - 10494

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012 214-012

6.00 6.00 1.50 1.50

ENGINE Engine, removing Engine, installing Valves, adjusting Valves, adjusting

0.10 0.10 0.40 0.70 0.70 1.25 1.25 1.25 1.25

10495 - 99999 10001 - 10494 10001 - 10494 10495 - 99999 10001 - 10494 10001 - 10494

1.25 1.50

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Silencer, replacing

10001 - 10494 10495 - 99999

0.30 1.25 0.60

COOLING SYSTEM Radiator hose upper, replacing Expansion tank, replacing Expansion tank, replacing

10495 - 99999 10001 - 10494 10495 - 99999

23 233-001 233-001 233-004 233-011 233-011 233-012 233-012 234-011 234-012 25 252-020 252-020 26 261-012 261-018 261-018

12/14/2014

Volvo Construction Equipment

10495 - 99999 10495 - 99999 10001 - 10494 10495 - 99999 10001 - 10494 10495 - 99999

105

BL71 PLUS Op.no.

time (h)

263-012 263-084 263-085

0.30 1.25 1.25

Fan belt and/or alternator belt, replacing Fan shroud, replacing Fan shroud, additional sheet, installing

10495 - 99999 10495 - 99999 10495 - 99999

4.00 2.00 2.00

ENGINE CONTROL Accelerator control cable, changing Accelerator control cable, changing Accelerator control cable, changing

10495 - 99999 10495 - 99999 10001 - 10494

27 272-010 272-010 272-010

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 302-130 302-130

0.50 0.50

GENERAL Loader lever, electrical measuring Loader lever, electrical measuring

0.30

BATTERY Batteries, replacing

2.00

MISCELLANEOUS CareTrack, installing new

31 311-002 39 390-902

POWER TRANSMISSION

42 421-002 421-025

0.80 0.50

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission solenoid, replacing

0.30 1.50 1.50

FRONT AXLE; REAR AXLE Axle suspension, adjusting axial clearance Axle, removing Axle, installing

46 460-002 463-002 463-003

BRAKE

52 520-003 520-037

0.60 0.20

HYDRAULIC BRAKE SYSTEM Service brake pressure, checking Brake system, bleeding

0.30

PARKING BRAKE Parking brake, adjusting

55 550-002

106

Volvo Construction Equipment

10495 - 99999 10001 - 10494

12/14/2014

BL71 PLUS Op.no.

time (h)

Notes

STEERING

62 622-080

1.75

STEERING AXLE Toe - in, checking and adjusting

0.40 0.40 1.00 1.00

STEERING Steering angle, adjustment Steering angle, checking and adjusting Steering valve, removal Steering valve, installation

64 643-011 643-012 645-022 645-023

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002 716-004 716-004 716-005 716-005

0.60 0.50 0.50 0.50 0.30 0.50 0.50 0.30

0.40 0.50 0.40 0.40 0.40 0.50 0.40 0.40

77 771-002 771-002 771-003 771-003 771-004 771-004 771-005 771-005

10495 - 99999 10001 - 10494 10495 - 99999 10001 - 10494 10495 - 99999 10001 - 10494 10001 - 10494 10495 - 99999

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-001 821-002 821-002

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, removing Engine hood, installing Engine hood, installing

12/14/2014

0.30 0.40 0.40 0.20

Volvo Construction Equipment

10001 - 10494 10495 - 99999 10495 - 99999 10001 - 10494

107

BL71 PLUS Op.no.

85 851-008 851-009

time (h)

0.70 0.80

Notes

CAB INTERIOR/UPHOLSTERY Headliner, installing Headliner, removing

10001 - 99999 10001 - 99999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005 900-005 900-006 900-006

GENERAL Vacuum pump, connection Vacuum pump, connection Vacuum pump, disconnection Vacuum pump, disconnection

91 910-002 910-004 911-036 911-037 912-038 912-041 912-041 912-042 912-042 912-129 913-010 916-002 94 945-017 945-020 97 971-096 972-005 972-006 972-013 972-022 972-090 974-031 974-032 974-033 974-083 975-016

108

0.20 0.20 0.10 0.10 4.00 2.00 1.00 1.75 0.50 2.50 3.00 3.00 2.50 0.20 3.00 0.30

10001 - 10494 10495 - 99999 10001 - 10494 10495 - 99999

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic system, bleeding air Hydraulic pressure, adjusting Hydraulic oil tank, removing 10001 - 10494 Hydraulic oil tank, installing 10001 - 10494 Hose rupture valve, checking Main valve block, removal 10495 - 99999 Main valve block, removal 10495 - 99999 Main valve block, installation 10495 - 99999 Main valve block, installation 10495 - 99999 Hydraulic cylinders, cleaning Hydraulic pump, replacing 10495 - 99999 Boom suspension accumulator, check and adjusting

1.00 1.00

UNIT, LOAD HANDLING Lift cylinder, reconditioning Tilt cylinder, reconditioning

1.25 0.70 0.60 0.30 1.00 0.50 1.00 1.00 1.00 1.00 1.00

Volvo Construction Equipment

12/14/2014

BL71 PLUS Op.no.

time (h)

975-057 975-066

1.00 1.25

12/14/2014

Notes

Extendible dipper arm cylinder, renovation Bucket cylinder, renovation

Volvo Construction Equipment

109

110

Volvo Construction Equipment

12/14/2014

DD112HF Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-004 173-010 173-012 173-078 173-089 173-451 173-457

1.50 0.50 0.50 1.50 3.50 0.20 0.70 1.25 0.70

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

3.00 4.00 1.25

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.30 0.30 1.25

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel line, water separator, check and drain

1.25 0.40 0.40 0.60 0.70 0.30 0.40 0.20 0.20

5.00 0.70 3.50

COOLING SYSTEM Radiator, replacing Fan belt and/or alternator belt, replacing Cooling fan, replacing

23 233-001 233-014 235-002 25 252-020 256-003 256-004 256-010 256-011 258-023 258-024 258-025 258-026 26 261-008 263-012 263-041

12/14/2014

Volvo Construction Equipment

111

DD112HF Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

1.25

BATTERY Batteries, replacing

1.50 1.75

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

2.50 1.25

STARTING SYSTEM Starter motor, replacing Starter switch (engine start switch), replacing

0.30 0.60

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Electric and hydraulic control unit, replacing

1.75

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

32 321-003 321-004 33 331-018 334-011 36 362-003 366-071 38 386-011

POWER TRANSMISSION

42 421-088

4.00

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing

1.25 1.25 4.50 3.50 3.00 3.00 2.50 0.50 0.30 2.50

44 440-021 440-022 441-035 442-021 442-022 442-045 442-046 442-068 442-080 442-090

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

112

1.25

Volvo Construction Equipment

12/14/2014

DD112HF Op.no.

time (h)

Notes

STEERING

64 641-021 645-006 645-010 645-031 645-035

STEERING Adjustable steering column, replacing Steering cylinder, replacing Hydraulic pump, replacing Steering control unit, removing Steering control unit, installing

4.50 2.00 4.00 3.00 3.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-001 777-002 777-003 777-004 777-007 777-008 777-009 777-010 777-011 777-012 777-013 777-014 777-015 777-021

4.00 4.50 1.50 1.50 4.50 8.00 2.00 13.00 3.50 6.50 10.00 13.00 13.00 1.25

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-010

3.00

CAB, NAKED; CANOPY Operator's platform mounts, replacing

2.50 2.50 0.50 1.50 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, changing gas spring Hand rail, removing Hand rail, installing

0.90

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

82 821-001 821-002 821-031 827-003 827-004 85 852-003

12/14/2014

Volvo Construction Equipment

113

DD112HF Op.no.

time (h)

852-004

1.00

Operator's seat, installing

1.25 1.50

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

86 867-002 867-003 88 884-001

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-003 911-013 911-014 911-040

0.70 0.60 0.70 0.40

911-051

0.20

2.50 2.50 1.25 1.25

FUNCTION FOR ROAD CONSTRUCTION Water tank, removing Water tank, installing Water pump, removing Water pump, installing

98 985-003 985-004 985-007 985-008

114

Volvo Construction Equipment

12/14/2014

DD118HF Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-004 173-010 173-012 173-078 173-089 173-451 173-457

1.50 0.50 0.50 1.50 3.50 0.20 0.70 1.25 0.70

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

3.00 4.00 1.25

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.30 0.30 1.25

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel line, water separator, check and drain

1.25 0.40 0.40 0.60 0.70 0.30 0.40 0.20 0.20

5.00 0.70 3.50

COOLING SYSTEM Radiator, replacing Fan belt and/or alternator belt, replacing Cooling fan, replacing

23 233-001 233-014 235-002 25 252-020 256-003 256-004 256-010 256-011 258-023 258-024 258-025 258-026 26 261-008 263-012 263-041

12/14/2014

Volvo Construction Equipment

115

DD118HF Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

1.25

BATTERY Batteries, replacing

1.50 1.75

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

2.50 1.25

STARTING SYSTEM Starter motor, replacing Starter switch (engine start switch), replacing

0.30 0.60

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Electric and hydraulic control unit, replacing

1.75

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

32 321-003 321-004 33 331-018 334-011 36 362-003 366-071 38 386-011

POWER TRANSMISSION

42 421-088

4.00

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing

1.25 1.25 4.50 3.50 3.00 3.00 2.50 0.50 0.30 2.50

44 440-021 440-022 441-035 442-021 442-022 442-045 442-046 442-068 442-080 442-090

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

116

1.25

Volvo Construction Equipment

12/14/2014

DD118HF Op.no.

time (h)

Notes

STEERING

64 641-021 645-006 645-010 645-031 645-035

STEERING Adjustable steering column, replacing Steering cylinder, replacing Hydraulic pump, replacing Steering control unit, removing Steering control unit, installing

4.50 2.00 4.00 3.00 3.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-001 777-002 777-003 777-004 777-007 777-008 777-009 777-010 777-011 777-012 777-013 777-014 777-015 777-021

4.00 4.50 1.50 1.50 4.50 8.00 2.00 13.00 3.50 6.50 10.00 13.00 13.00 1.25

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-010

3.00

CAB, NAKED; CANOPY Operator's platform mounts, replacing

2.50 2.50 0.50 1.50 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, changing gas spring Hand rail, removing Hand rail, installing

0.90

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

82 821-001 821-002 821-031 827-003 827-004 85 852-003

12/14/2014

Volvo Construction Equipment

117

DD118HF Op.no.

time (h)

852-004

1.00

Operator's seat, installing

1.25 1.50

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

86 867-002 867-003 88 884-001

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-003 911-013 911-014 911-040

0.70 0.60 0.70 0.40

911-051

0.20

2.50 2.50 1.25 1.25

FUNCTION FOR ROAD CONSTRUCTION Water tank, removing Water tank, installing Water pump, removing Water pump, installing

98 985-003 985-004 985-007 985-008

118

Volvo Construction Equipment

12/14/2014

DD118HFA Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-004 173-010 173-012 173-078 173-089 173-451 173-457

1.50 0.50 0.50 1.50 3.50 0.20 0.70 1.25 0.70

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

3.00 4.00 1.25

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.30 0.30 1.25

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel line, water separator, check and drain

1.25 0.40 0.40 0.60 0.70 0.30 0.40 0.20 0.20

5.00 0.70 3.50

COOLING SYSTEM Radiator, replacing Fan belt and/or alternator belt, replacing Cooling fan, replacing

23 233-001 233-014 235-002 25 252-020 256-003 256-004 256-010 256-011 258-023 258-024 258-025 258-026 26 261-008 263-012 263-041

12/14/2014

Volvo Construction Equipment

119

DD118HFA Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

1.25

BATTERY Batteries, replacing

1.50 1.75

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

2.50 1.25

STARTING SYSTEM Starter motor, replacing Starter switch (engine start switch), replacing

0.30 0.60

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Electric and hydraulic control unit, replacing

1.75

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

32 321-003 321-004 33 331-018 334-011 36 362-003 366-071 38 386-011

POWER TRANSMISSION

42 421-088

4.00

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing

1.25 1.25 4.50 3.50 3.00 3.00 2.50 0.50 0.30 2.50

44 440-021 440-022 441-035 442-021 442-022 442-045 442-046 442-068 442-080 442-090

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

120

1.25

Volvo Construction Equipment

12/14/2014

DD118HFA Op.no.

time (h)

Notes

STEERING

64 641-021 645-006 645-010 645-031 645-035

STEERING Adjustable steering column, replacing Steering cylinder, replacing Hydraulic pump, replacing Steering control unit, removing Steering control unit, installing

4.50 2.00 4.00 3.00 3.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-001 777-002 777-003 777-004 777-007 777-008 777-009 777-010 777-011 777-012 777-013 777-014 777-015 777-021

4.00 4.50 1.50 1.50 4.50 8.00 2.00 13.00 3.50 6.50 10.00 13.00 13.00 1.25

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-010

3.00

CAB, NAKED; CANOPY Operator's platform mounts, replacing

2.50 2.50 0.50 1.50 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, changing gas spring Hand rail, removing Hand rail, installing

0.90

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

82 821-001 821-002 821-031 827-003 827-004 85 852-003

12/14/2014

Volvo Construction Equipment

121

DD118HFA Op.no.

time (h)

852-004

1.00

Operator's seat, installing

1.25 1.50

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

86 867-002 867-003 88 884-001

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-003 911-013 911-014 911-040

0.70 0.60 0.70 0.40

911-051

0.20

2.50 2.50 1.25 1.25

FUNCTION FOR ROAD CONSTRUCTION Water tank, removing Water tank, installing Water pump, removing Water pump, installing

98 985-003 985-004 985-007 985-008

122

Volvo Construction Equipment

12/14/2014

DD132HF Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-004 173-010 173-012 173-078 173-089 173-451 173-457

1.50 0.50 0.50 1.50 3.50 0.20 0.70 1.25 0.70

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

3.00 4.00 1.25

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.30 0.30 1.25

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel line, water separator, check and drain

1.25 0.40 0.40 0.60 0.70 0.30 0.40 0.20 0.20

5.00 0.70 3.50

COOLING SYSTEM Radiator, replacing Fan belt and/or alternator belt, replacing Cooling fan, replacing

23 233-001 233-014 235-002 25 252-020 256-003 256-004 256-010 256-011 258-023 258-024 258-025 258-026 26 261-008 263-012 263-041

12/14/2014

Volvo Construction Equipment

123

DD132HF Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

1.25

BATTERY Batteries, replacing

1.50 1.75

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

2.50 1.25

STARTING SYSTEM Starter motor, replacing Starter switch (engine start switch), replacing

0.30 0.60

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Electric and hydraulic control unit, replacing

1.75

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

32 321-003 321-004 33 331-018 334-011 36 362-003 366-071 38 386-011

POWER TRANSMISSION

42 421-088

4.00

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing

1.25 1.25 4.50 3.50 3.00 3.00 2.50 0.50 0.30 2.50

44 440-021 440-022 441-035 442-021 442-022 442-045 442-046 442-068 442-080 442-090

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

124

1.25

Volvo Construction Equipment

12/14/2014

DD132HF Op.no.

time (h)

Notes

STEERING

64 641-021 645-006 645-010 645-031 645-035

STEERING Adjustable steering column, replacing Steering cylinder, replacing Hydraulic pump, replacing Steering control unit, removing Steering control unit, installing

4.50 2.00 4.00 3.00 3.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-001 777-002 777-003 777-004 777-007 777-008 777-009 777-010 777-011 777-012 777-013 777-014 777-015 777-021

4.00 4.50 1.50 1.50 4.50 8.00 2.00 13.00 3.50 6.50 10.00 13.00 13.00 1.25

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-010

3.00

CAB, NAKED; CANOPY Operator's platform mounts, replacing

2.50 2.50 0.50 1.50 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, changing gas spring Hand rail, removing Hand rail, installing

0.90

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

82 821-001 821-002 821-031 827-003 827-004 85 852-003

12/14/2014

Volvo Construction Equipment

125

DD132HF Op.no.

time (h)

852-004

1.00

Operator's seat, installing

1.25 1.50

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

86 867-002 867-003 88 884-001

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-003 911-013 911-014 911-040

0.70 0.60 0.70 0.40

911-051

0.20

2.50 2.50 1.25 1.25

FUNCTION FOR ROAD CONSTRUCTION Water tank, removing Water tank, installing Water pump, removing Water pump, installing

98 985-003 985-004 985-007 985-008

126

Volvo Construction Equipment

12/14/2014

DD138HF Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-004 173-010 173-012 173-078 173-089 173-451 173-457

1.50 0.50 0.50 1.50 3.50 0.20 0.70 1.25 0.70

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

3.00 4.00 1.25

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.30 0.30 1.25

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel line, water separator, check and drain

1.25 0.40 0.40 0.60 0.70 0.30 0.40 0.20 0.20

5.00 0.70 3.50

COOLING SYSTEM Radiator, replacing Fan belt and/or alternator belt, replacing Cooling fan, replacing

23 233-001 233-014 235-002 25 252-020 256-003 256-004 256-010 256-011 258-023 258-024 258-025 258-026 26 261-008 263-012 263-041

12/14/2014

Volvo Construction Equipment

127

DD138HF Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

1.25

BATTERY Batteries, replacing

1.50 1.75

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

2.50 1.25

STARTING SYSTEM Starter motor, replacing Starter switch (engine start switch), replacing

0.30 0.60

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Electric and hydraulic control unit, replacing

1.75

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

32 321-003 321-004 33 331-018 334-011 36 362-003 366-071 38 386-011

POWER TRANSMISSION

42 421-088

4.00

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing

1.25 1.25 4.50 3.50 3.00 3.00 2.50 0.50 0.30 2.50

44 440-021 440-022 441-035 442-021 442-022 442-045 442-046 442-068 442-080 442-090

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

128

1.25

Volvo Construction Equipment

12/14/2014

DD138HF Op.no.

time (h)

Notes

STEERING

64 641-021 645-006 645-010 645-031 645-035

STEERING Adjustable steering column, replacing Steering cylinder, replacing Hydraulic pump, replacing Steering control unit, removing Steering control unit, installing

4.50 2.00 4.00 3.00 3.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-001 777-002 777-003 777-004 777-007 777-008 777-009 777-010 777-011 777-012 777-013 777-014 777-015 777-021

4.00 4.50 1.50 1.50 4.50 8.00 2.00 13.00 3.50 6.50 10.00 13.00 13.00 1.25

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-010

3.00

CAB, NAKED; CANOPY Operator's platform mounts, replacing

2.50 2.50 0.50 1.50 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, changing gas spring Hand rail, removing Hand rail, installing

0.90

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

82 821-001 821-002 821-031 827-003 827-004 85 852-003

12/14/2014

Volvo Construction Equipment

129

DD138HF Op.no.

time (h)

852-004

1.00

Operator's seat, installing

1.25 1.50

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

86 867-002 867-003 88 884-001

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-003 911-013 911-014 911-040

0.70 0.60 0.70 0.40

911-051

0.20

2.50 2.50 1.25 1.25

FUNCTION FOR ROAD CONSTRUCTION Water tank, removing Water tank, installing Water pump, removing Water pump, installing

98 985-003 985-004 985-007 985-008

130

Volvo Construction Equipment

12/14/2014

DD138HFA Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-004 173-010 173-012 173-078 173-089 173-451 173-457

1.50 0.50 0.50 1.50 3.50 0.20 0.70 1.25 0.70

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

3.00 4.00 1.25

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.30 0.30 1.25

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel line, water separator, check and drain

1.25 0.40 0.40 0.60 0.70 0.30 0.40 0.20 0.20

5.00 0.70 3.50

COOLING SYSTEM Radiator, replacing Fan belt and/or alternator belt, replacing Cooling fan, replacing

23 233-001 233-014 235-002 25 252-020 256-003 256-004 256-010 256-011 258-023 258-024 258-025 258-026 26 261-008 263-012 263-041

12/14/2014

Volvo Construction Equipment

131

DD138HFA Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

1.25

BATTERY Batteries, replacing

1.50 1.75

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

2.50 1.25

STARTING SYSTEM Starter motor, replacing Starter switch (engine start switch), replacing

0.30 0.60

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Electric and hydraulic control unit, replacing

1.75

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

32 321-003 321-004 33 331-018 334-011 36 362-003 366-071 38 386-011

POWER TRANSMISSION

42 421-088

4.00

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing

1.25 1.25 4.50 3.50 3.00 3.00 2.50 0.50 0.30 2.50

44 440-021 440-022 441-035 442-021 442-022 442-045 442-046 442-068 442-080 442-090

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

132

1.25

Volvo Construction Equipment

12/14/2014

DD138HFA Op.no.

time (h)

Notes

STEERING

64 641-021 645-006 645-010 645-031 645-035

STEERING Adjustable steering column, replacing Steering cylinder, replacing Hydraulic pump, replacing Steering control unit, removing Steering control unit, installing

4.50 2.00 4.00 3.00 3.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-001 777-002 777-003 777-004 777-007 777-008 777-009 777-010 777-011 777-012 777-013 777-014 777-015 777-021

4.00 4.50 1.50 1.50 4.50 8.00 2.00 13.00 3.50 6.50 10.00 13.00 13.00 1.25

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-010

3.00

CAB, NAKED; CANOPY Operator's platform mounts, replacing

2.50 2.50 0.50 1.50 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, changing gas spring Hand rail, removing Hand rail, installing

0.90

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

82 821-001 821-002 821-031 827-003 827-004 85 852-003

12/14/2014

Volvo Construction Equipment

133

DD138HFA Op.no.

time (h)

852-004

1.00

Operator's seat, installing

1.25 1.50

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

86 867-002 867-003 88 884-001

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-003 911-013 911-014 911-040

0.70 0.60 0.70 0.40

911-051

0.20

2.50 2.50 1.25 1.25

FUNCTION FOR ROAD CONSTRUCTION Water tank, removing Water tank, installing Water pump, removing Water pump, installing

98 985-003 985-004 985-007 985-008

134

Volvo Construction Equipment

12/14/2014

DD25 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-035

1.25 1.75 2.00 3.50 5.50 6.00 1.00

0.20 0.30

GENERAL Service position 1 Service position 2

19 191-021 191-022

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

2.00 3.00 1.00

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.40 0.20 3.00

FUEL SYSTEM Fuel pump, removing Fuel pump, installing Fuel pipes, replacing

0.50 0.40

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing

1.25 1.50

COOLING SYSTEM Radiator, removing Radiator, installing

1.25 1.25

ENGINE CONTROL Accelerator lever throttle cable, removing Accelerator lever throttle cable, installing

23 233-011 233-012 235-004 25 252-017 252-018 26 261-011 261-013 27 272-011 272-012

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-011

BATTERY Battery, removing

12/14/2014

0.30

Volvo Construction Equipment

135

DD25 Op.no.

time (h)

311-012

0.20

Battery, installing

0.60 0.30

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.40 0.50

STARTING SYSTEM Starter motor, removing Starter motor, installing

0.50

LIGHTING Lamp bulb, replacing

0.50

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing

0.40 0.20

CABLE; FUSE; RELAY Battery disconnector, removal Battery disconnector, installation

32 321-003 321-004 33 331-016 331-017 35 352-001 36 362-003 37 371-044 371-045

Notes

POWER TRANSMISSION

44 441-035 441-036 442-160 442-161 442-162

HYDROSTATIC DRIVE Drive motor, removing Drive motor, installing Travel lever throttle cable, removing Travel lever throttle cable, installing Travel lever throttle cable, adjusting

0.90 1.50 1.00 1.25 0.60

BRAKE

55 550-026 550-027

PARKING BRAKE Parking brake, activate manually Parking brake, deactivate manually

0.30 0.40

STEERING

64 645-004 645-005 645-016 645-017

STEERING Steering cylinder, removing Steering cylinder, installing Steering pump, removing Steering pump, installing

136

1.00 1.25 0.60 0.80

Volvo Construction Equipment

12/14/2014

DD25 Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 740-001 740-002

2.00 2.50

FRAME LINK Articulation hinge, disassembly Articulation hinge, assembly

1.00 1.25 0.60 0.80 0.60 0.80 0.50 0.40 0.30 0.50 0.70 0.90 5.00 5.50 1.50 1.75 1.25 1.50 3.50 3.50 2.50 4.50

WHEELS; TRACKS; TYRE; HUB; DRUM Drum, removing Drum, installing Vibration pump, removing Vibration pump, installing Vibration motor, removing Vibration motor, installing Scraper strip, replacing Scraper set, removing Scraper set, installing Offset drum, adjusting Drum drive, removing Drum drive, installing Eccentric shaft, removing Eccentric shaft, installing Travel bearings, removing Travel bearings, installing Drum rubber cushions, replacing Drum rubber cushions, replacing Eccentric shaft bearings, removing Eccentric shaft bearings, removing Eccentric shaft bearings, installing Eccentric shaft bearings, installing

77 777-001 777-002 777-003 777-004 777-005 777-006 777-034 777-035 777-036 777-039 777-040 777-041 777-042 777-043 777-044 777-045 777-078 777-078 777-079 777-079 777-080 777-080

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002

0.40 0.30

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.40 0.30

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

0.20

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing

85 852-003 852-004 86 867-002

12/14/2014

Volvo Construction Equipment

137

DD25 Op.no.

time (h)

867-003

0.20

ROPS (Roll Over Protection), installing

0.60

INTERIOR EQUIPMENT Seat safety belt, replacing

88 884-001

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-036 911-037

0.90 1.00

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, removing Hydraulic oil tank, installing

0.60 0.60

FUNCTION FOR ROAD CONSTRUCTION Water pump, removing Water pump, installing

98 985-007 985-008

138

Volvo Construction Equipment

12/14/2014

DD25W Op.no.

12/14/2014

time (h)

Notes

Volvo Construction Equipment

139

140

Volvo Construction Equipment

12/14/2014

EC13 XR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

171-002

2.00

172-001 172-002 173-059 173-074 173-081

3.00 3.00 0.50 0.75 1.00

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 50 hours Warranty inspection 100 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Travel motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-071 210-076 211-002 214-012 214-036 216-003 216-015 217-003

ENGINE Engine removed, general overhaul Engine, replacing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Main bearing shells, replacing, removed sump Crankshaft engine removed, replacing Oil sump, replacing

22 221-014 222-011

11.00 8.00 3.00 0.50 0.50 3.00 4.00 0.75 5.00 0.25

LUBRICATING SYSTEM Oil pump, replacing Oil filter, replacing

23 233-014 233-041 234-010 236-073

0.25 0.25 1.00 1.50

237-004

0.75

FUEL SYSTEM Fuel filters, replacing Fuel strainer, changing Fuel tank, replacing Injection pump, replacing incl setting injection timing Injector, replacing one

0.75 1.50 2.00 0.50 0.50

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, flexible tube, replacing Air cleaner, cleaning filter element

25 251-002 251-004 252-020 252-021 256-001

12/14/2014

Volvo Construction Equipment

141

EC13 XR Op.no.

26 261-008 261-012 261-014 261-018 262-002 262-098 263-022 27 273-021

time (h)

3.00 0.50 1.00 0.25 3.00 0.50 0.50

0.25

Notes

COOLING SYSTEM Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator-, compressor belt, replacing all belts ENGINE CONTROL Stop magnet, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.50

BATTERY Batteries, replacing

1.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.50

STARTING SYSTEM Starter motor, replacing

32 321-002 33 331-018 35 352-024

0.25

353-016 356-056

0.25 0.25

LIGHTING Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Work lighting, replacing one head lamp assy

0.50 1.00 0.50 0.50

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Melody horn (buzzer), replacing Windscreen wiper front, replacing motor

36 362-002 362-041 362-092 363-002

142

Volvo Construction Equipment

12/14/2014

EC13 XTV Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

171-002

2.00

172-001 172-002 173-059 173-074 173-081

3.00 3.00 0.50 0.75 1.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-071 210-076 211-002 214-012 214-036 216-003 216-015 217-003

22 221-014 222-011

11.00 8.00 3.00 0.50 0.50 3.00 4.00 0.75 5.00 0.25

LUBRICATING SYSTEM Oil pump, replacing Oil filter, replacing

23 233-014 233-041 234-010 236-073

0.25 0.25 1.00 1.50

237-002 237-004

1.75 0.75

FUEL SYSTEM Fuel filters, replacing Fuel strainer, changing Fuel tank, replacing Injection pump, replacing incl setting injection timing Injectors, replacing all Injector, replacing one

0.75 1.50 2.00 0.50 0.50

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, flexible tube, replacing Air cleaner, cleaning filter element

25 251-002 251-004 252-020 252-021 256-001

12/14/2014

Volvo Construction Equipment

143

EC13 XTV Op.no.

26 261-008 261-012 261-014 261-018 262-002 262-098 263-022 27 273-021

time (h)

3.00 0.50 1.00 0.25 3.00 0.50 0.50

0.25

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.50

BATTERY Batteries, replacing

1.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.50

STARTING SYSTEM Starter motor, replacing

32 321-002 33 331-018 35 352-024

0.25

353-016 356-056

0.25 0.25

LIGHTING Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Work lighting, replacing one head lamp assy

0.50 1.00 0.50 0.50

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Melody horn (buzzer), replacing Windscreen wiper front, replacing motor

36 362-002 362-041 362-092 363-002

144

Volvo Construction Equipment

12/14/2014

EC140C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451

3.00 7.50 0.90 1.50 2.50 4.50 6.50 12.00 12.00 13.00 0.60 0.40 0.50 0.20 1.00

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012 214-036 216-014 217-005

2.50 1.00 7.50 1.50

22 221-022

0.50

223-006

2.00

12/14/2014

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Oil level sensor, changing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

Volvo Construction Equipment

145

EC140C Op.no.

23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-016 233-017 233-020 234-010 234-041 234-042 237-002 237-004

time (h)

0.50 0.30 1.00 0.50 0.80 0.30 0.40 0.70 0.70 0.10 4.00 0.50 0.50 3.00 0.70

25 252-020 252-021 255-071 256-001 256-003 256-004 256-006 258-002 258-022

1.50 1.50 2.00 0.25 0.25 0.25 0.40 2.50 0.30

258-030

1.50

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-013

0.10 0.80 3.50 0.75 0.90 0.70 1.00 1.00 0.90 0.50

263-022

0.90

146

Notes

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter housing, replacing Water separator housing, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Injectors, replacing all Injector, replacing one INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing Charge air system, inspection COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

Volvo Construction Equipment

12/14/2014

EC140C Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.50 0.80 0.60 0.40 2.00

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

2.50 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 1.75

366-066 367-075

1.25 0.90

3.00

CABLE; FUSE; RELAY Engine wire harness, replacing

0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing

37 371-090 38 386-006

12/14/2014

Volvo Construction Equipment

147

EC140C Op.no.

time (h)

386-007 386-011 386-017 386-038 386-043 386-088

0.50 0.50 0.50 0.80 0.50 0.60

39 390-903 390-904 393-001 393-021 393-021 393-021 395-021 395-031

3.00 3.00 0.50 0.60 0.60 0.60 0.70 0.40

Notes

Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing Radio, replacing Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-053 431-115 431-117 431-127

4.50 2.50 4.00 3.00 4.50 6.50 1.75 1.25 5.00

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

1.00 3.00 0.90 1.50 1.50 0.40 0.75 0.70 2.00 5.50 7.00

HYDROSTATIC DRIVE Travel motor pressure, checking and adjusting Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Swing motor pressure, checking and adjusting Track motor relief valve, replacing Track motor removed, replacing seal Center passage, replacing Center passage, replacing seal kit

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-112 441-115 443-037 443-038

148

Volvo Construction Equipment

110013 - 310000 110001 - 110012

12/14/2014

EC140C Op.no.

time (h)

443-039

1.00

443-040

1.50

49 492-031 492-032 492-091

3.00 9.00 0.50

Notes

Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

111109 - 210000 111109 - 210000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-002 716-001 716-001 716-002 716-002 716-003

FRAME Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-036 775-051 775-061 775-066 775-071 775-081

4.50 0.70 0.70 0.80 0.80 2.00 3.00 3.50 0.40 7.50 1.25 1.75 9.50 1.00 1.50 3.00 0.90 3.00

110482 - 310000 110011 - 110628 110482 - 310000 110011 - 110628

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

12/14/2014

1.75 2.50

Volvo Construction Equipment

149

EC140C Op.no.

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 87 870-001 872-001 873-004 873-006 873-011 873-019 874-006 874-010 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

time (h)

Notes

0.50 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.25 1.25 1.25 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling 110001 - 110703 Condenser, replacing incl draining and filling 110704 - 120000 Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing

150

1.75

Volvo Construction Equipment

12/14/2014

EC140C Op.no.

time (h)

911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-033

4.00 0.40 1.50 0.40 0.70 0.70 1.50 2.00

911-038 911-040

3.00 0.40

911-051 912-067 912-071 912-073 912-160 913-004

0.20 0.90 0.70 0.70 0.90 1.00

913-007 913-010 913-029 914-036 914-037 914-041

0.30 4.50 0.50 1.00 1.00 0.60

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.40 0.75 0.80 1.75 1.75 1.00 1.50 0.80

92 924-001 924-005 924-006 924-021

1.00 0.80 1.00 2.00

925-011 925-012 925-013

1.25 0.50 0.90

12/14/2014

Notes

Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit, removal Quickfit, installation Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

Volvo Construction Equipment

151

EC140C Op.no.

time (h)

97 970-008 974-010 974-013 974-014 974-017 974-021 974-022 974-024

0.50 12.00 4.50 5.50 2.00 2.00 2.00 0.50

974-025 974-026 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-029 975-032 975-035 975-039 975-040 975-042

4.50 3.00 1.00 1.00 3.00 3.00 0.70 0.70 3.50 3.50 1.50 1.25 1.25 2.50 2.50 1.50 3.50 0.70 1.00 9.00 2.50 2.50

975-043 975-044

4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070 975-072 975-073

2.00 0.80 5.00 1.25 2.00 0.50 3.00 3.00

152

Notes

UNIT, DIGGING Bushing general, replacing Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder rod, replacing Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Dipper arm cylinder rod, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing Volvo Construction Equipment

12/14/2014

EC140C Op.no.

time (h)

975-076

3.00

12/14/2014

Notes

Bucket cylinder rod, replacing

Volvo Construction Equipment

153

154

Volvo Construction Equipment

12/14/2014

EC140C L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing

3.00 7.50 0.90 1.50 2.50 4.50 6.50 12.00 12.00 13.00 0.60 0.40 0.50 0.20 1.00

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012

2.50

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting

2.00

LUBRICATING SYSTEM Oil cooler, replacing

0.50 0.30 0.30 0.40 0.70 0.70 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Fuel filters, replacing Fuel filter extra, replacing Fuel filter housing, replacing Water separator housing, replacing Injector, replacing one

2.50

INLET SYSTEM; EXHAUST SYSTEM Intercooler, replacing

22 223-006 23 230-001 233-001 233-014 233-015 233-016 233-017 237-004 25 258-002

12/14/2014

Volvo Construction Equipment

155

EC140C L Op.no.

26 261-002 261-004 261-008

time (h)

0.10 0.80 3.50

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.50 0.80 0.60 0.40 2.00

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

2.50 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-041 362-051 363-003 364-003 366-064

0.30 0.50 0.40 0.60 1.75

366-066 367-075

1.25 0.90

156

OTHER ELECTRICAL EQUIPMENT Rotating beacon, replacing Travel alarm, replacing Windscreen wiper, replacing switch Control lockout lever switch, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing

Volvo Construction Equipment

12/14/2014

EC140C L Op.no.

37 371-090 39 390-903 390-904 393-021 393-021 393-021 395-021 395-031

time (h)

Notes

3.00

CABLE; FUSE; RELAY Engine wire harness, replacing

3.00 3.00 0.60 0.60 0.60 0.70 0.40

MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Radio, replacing Radio, replacing Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-127

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Swing unit, replacing Track unit, replacing

4.50 2.50 4.00 3.00 6.50 5.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 443-039

3.00 0.90 1.50 1.50 0.40 0.70 5.50 7.00 1.00

443-040

1.50

49 492-031 492-032

12/14/2014

3.00 9.00

110013 - 310000 110001 - 110012

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Track motor relief valve, replacing Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing

Volvo Construction Equipment

111109 - 210000 111109 - 210000

157

EC140C L Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-002 716-001 716-001 716-002 716-002

FRAME Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting

77 775-011 775-021 775-032 775-034 775-035 775-036 775-051 775-061 775-066 775-071 775-081

4.50 0.70 0.70 0.80 0.80 3.00 3.50 0.40 1.25 1.75 9.50 1.00 1.50 3.00 0.90 3.00

110482 - 310000 110011 - 110628 110482 - 310000 110011 - 110628

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091

158

Volvo Construction Equipment

12/14/2014

EC140C L Op.no.

87 870-001 872-001 873-004 873-006 873-011 873-019 874-006 874-010 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

time (h)

Notes

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.25 1.25 1.25 3.00 3.00 0.60 0.60 0.60

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-038 911-040

1.75 4.00 0.40 0.40 3.00 0.40

911-051 912-067 912-071 912-073 912-160 913-007 913-010 913-029 914-041

0.20 0.90 0.70 0.70 0.90 0.30 4.50 0.50 0.60

914-051

0.40

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing

12/14/2014

Volvo Construction Equipment

159

EC140C L Op.no.

time (h)

914-060 914-081 914-084 914-091

0.80 1.75 1.75 1.50

Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing

0.80 1.00 1.25 0.50 0.90

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

92 924-005 924-006 925-011 925-012 925-013 97 970-008 974-010 974-013 974-014 974-025 974-026 974-038 974-039 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-029 975-032 975-035 975-039 975-040 975-042

0.50 12.00 4.50 5.50 4.50 3.00 3.00 3.00 0.70 0.70 3.50 3.50 1.50 1.25 1.25 2.50 1.50 3.50 0.70 1.00 9.00 2.50 2.50

975-043 975-061 975-062 975-063 975-065 975-072 975-073 975-076

4.50 2.00 0.80 5.00 1.25 3.00 3.00 3.00

160

Notes

UNIT, DIGGING Bushing general, replacing Boom, replacing Boom, removal Boom, installation Boom cylinder, repacking in machine Boom cylinder rod, replacing Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Dipper arm cylinder rod, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Dipper arm cylinder, repacking in machine Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing Bucket cylinder rod, replacing

Volvo Construction Equipment

12/14/2014

EC140C L Op.no.

12/14/2014

time (h)

Notes

Volvo Construction Equipment

161

162

Volvo Construction Equipment

12/14/2014

EC140C LM Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing

3.00 7.50 0.90 1.50 2.50 4.50 6.50 12.00 12.00 13.00 0.60 0.40 0.50 0.20 1.00

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012

2.50

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting

2.00

LUBRICATING SYSTEM Oil cooler, replacing

0.50 0.30 0.30 0.40 0.70 0.70 0.70

2.50

INLET SYSTEM; EXHAUST SYSTEM Intercooler, replacing

22 223-006 23 230-001 233-001 233-014 233-015 233-016 233-017 237-004 25 258-002

12/14/2014

Volvo Construction Equipment

163

EC140C LM Op.no.

26 261-002 261-004 261-008

time (h)

0.10 0.80 3.50

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.50 0.80 0.60 0.40 2.00

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

2.50 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-041 362-051 363-003 364-003 366-064

0.30 0.50 0.40 0.60 1.75

366-066 367-075

1.25 0.90

164

Volvo Construction Equipment

12/14/2014

EC140C LM Op.no.

37 371-090 39 390-903 390-904 393-021 393-021 393-021 395-021 395-031

time (h)

Notes

3.00

CABLE; FUSE; RELAY Engine wire harness, replacing

3.00 3.00 0.60 0.60 0.60 0.70 0.40

MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Radio, replacing Radio, replacing Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-127

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Swing unit, replacing Track unit, replacing

4.50 2.50 4.00 3.00 6.50 5.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 443-039

3.00 0.90 1.50 1.50 0.40 0.70 5.50 7.00 1.00

443-040

1.50

49 492-031 492-032

12/14/2014

3.00 9.00

110013 - 310000 110001 - 110012

Volvo Construction Equipment

111109 - 210000 111109 - 210000

165

EC140C LM Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-002 716-001 716-001 716-002 716-002

FRAME Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting

77 775-011 775-021 775-032 775-034 775-035 775-036 775-051 775-061 775-066 775-071 775-081

4.50 0.70 0.70 0.80 0.80 3.00 3.50 0.40 1.25 1.75 9.50 1.00 1.50 3.00 0.90 3.00

110482 - 310000 110011 - 110628 110482 - 310000 110011 - 110628

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091

166

Volvo Construction Equipment

12/14/2014

EC140C LM Op.no.

87 870-001 872-001 873-004 873-006 873-011 873-019 874-006 874-010 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

time (h)

Notes

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.25 1.25 1.25 3.00 3.00 0.60 0.60 0.60

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-038 911-040

1.75 4.00 0.40 0.40 3.00 0.40

911-051 912-067 912-071 912-073 912-160 913-007 913-010 913-029 914-041

0.20 0.90 0.70 0.70 0.90 0.30 4.50 0.50 0.60

914-051

0.40

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing

12/14/2014

Volvo Construction Equipment

167

EC140C LM Op.no.

time (h)

914-060 914-081 914-084 914-091

0.80 1.75 1.75 1.50

Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing

0.80 1.00 1.25 0.50 0.90

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

0.50 12.00 4.50 5.50 4.50 3.00 3.00 3.00 0.70 0.70 3.50 3.50 1.50 1.25 1.25 2.50 1.50 3.50 0.70 1.00 9.00 2.50 2.50

975-043 975-061 975-062 975-063 975-065 975-072 975-073 975-076

4.50 2.00 0.80 5.00 1.25 3.00 3.00 3.00

168

Notes

Volvo Construction Equipment

12/14/2014

EC140C LM Op.no.

12/14/2014

time (h)

Notes

Volvo Construction Equipment

169

170

Volvo Construction Equipment

12/14/2014

EC15B XR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

172-001 172-002 173-022 173-022 173-059 173-074 173-081

3.00 3.00 3.00 3.00 0.50 0.75 1.00

SERVICE Arrival Inspection, according to Inspection Programme Warranty inspection 50 hours Warranty inspection 100 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Travel motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-071 210-076 211-002 214-012 214-036 216-003 216-015 217-003

22 221-014 222-011

11.00 6.00 3.00 0.50 0.50 3.00 4.00 0.75 5.00 0.25

LUBRICATING SYSTEM Oil pump, replacing Oil filter, replacing

23 233-014 233-041 234-010 236-073

0.25 0.25 1.00 1.50

237-002 237-004

1.75 0.75

FUEL SYSTEM Fuel filters, replacing Fuel strainer, changing Fuel tank, replacing Injection pump, replacing incl setting injection timing Injectors, replacing all Injector, replacing one

0.75 1.50 2.00 0.50 0.50

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, flexible tube, replacing Air cleaner, cleaning filter element

25 251-002 251-004 252-020 252-021 256-001

12/14/2014

Volvo Construction Equipment

171

EC15B XR Op.no.

26 261-008 261-012 261-014 261-018 262-002 262-098 263-022 27 273-021

time (h)

3.00 0.50 3.50 0.25 3.00 0.50 2.50

0.25

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.50

BATTERY Batteries, replacing

2.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

2.00

STARTING SYSTEM Starter motor, replacing

32 321-002 33 331-018 35 352-024

0.25

353-016 356-056

0.25 0.25

LIGHTING Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Work lighting, replacing one head lamp assy

0.50 1.00 0.50

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Windscreen wiper front, replacing motor

36 362-002 362-041 363-002

172

Volvo Construction Equipment

12/14/2014

EC15B XT Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

172-001 172-002 173-059 173-074 173-081

3.00 3.00 0.50 0.75 1.00

SERVICE Arrival Inspection, according to Inspection Programme Warranty inspection 50 hours Warranty inspection 100 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Travel motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-071 210-076 211-002 214-012 214-036 216-003 216-015 217-003

22 221-014 222-011

11.00 6.00 3.00 0.50 0.50 3.00 4.00 0.75 5.00 0.25

LUBRICATING SYSTEM Oil pump, replacing Oil filter, replacing

23 233-014 233-041 234-010 236-073

0.25 0.25 1.00 1.50

237-002 237-004

1.75 0.75

FUEL SYSTEM Fuel filters, replacing Fuel strainer, changing Fuel tank, replacing Injection pump, replacing incl setting injection timing Injectors, replacing all Injector, replacing one

0.75 1.50 2.00 0.50 0.50

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, flexible tube, replacing Air cleaner, cleaning filter element

3.00

COOLING SYSTEM Radiator, replacing

25 251-002 251-004 252-020 252-021 256-001 26 261-008

12/14/2014

Volvo Construction Equipment

173

EC15B XT Op.no.

time (h)

261-012 261-014 261-018 262-002 262-098 263-022

0.50 3.50 0.25 3.00 0.50 2.50

27 273-021

0.25

Notes

Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator-, compressor belt, replacing all belts ENGINE CONTROL Stop magnet, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.50

BATTERY Batteries, replacing

2.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

2.00

STARTING SYSTEM Starter motor, replacing

32 321-002 33 331-018 35 352-024

0.25

353-016 356-056

0.25 0.25

LIGHTING Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Work lighting, replacing one head lamp assy

0.50 1.00 0.50

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Windscreen wiper front, replacing motor

36 362-002 362-041 363-002

174

Volvo Construction Equipment

12/14/2014

EC15B XTV Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

172-001 172-002 173-059 173-074 173-081

3.00 3.00 0.50 0.75 1.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-071 210-076 211-002 214-012 214-036 216-003 216-015 217-003

22 221-014 222-011

11.00 6.00 3.00 0.50 0.50 3.00 4.00 0.75 5.00 0.25

LUBRICATING SYSTEM Oil pump, replacing Oil filter, replacing

23 233-014 233-041 234-010 236-073

0.25 0.25 1.00 1.50

237-002 237-004

1.75 0.75

FUEL SYSTEM Fuel filters, replacing Fuel strainer, changing Fuel tank, replacing Injection pump, replacing incl setting injection timing Injectors, replacing all Injector, replacing one

0.75 1.50 2.00 0.50 0.50

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, flexible tube, replacing Air cleaner, cleaning filter element

3.00

COOLING SYSTEM Radiator, replacing

25 251-002 251-004 252-020 252-021 256-001 26 261-008

12/14/2014

Volvo Construction Equipment

175

EC15B XTV Op.no.

time (h)

261-012 261-014 261-018 262-002 262-098 263-022

0.50 3.50 0.25 3.00 0.50 2.50

27 273-021

0.25

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.50

BATTERY Batteries, replacing

2.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

2.00

STARTING SYSTEM Starter motor, replacing

32 321-002 33 331-018 35 352-024

0.25

353-016 356-056

0.25 0.25

LIGHTING Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Work lighting, replacing one head lamp assy

0.50 1.00 0.50

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Windscreen wiper front, replacing motor

36 362-002 362-041 363-002

176

Volvo Construction Equipment

12/14/2014

EC160C L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-018 173-022 173-030

3.00 7.50 0.60 1.00 1.50 1.50 5.50 5.50 8.00 8.00 8.50 0.30

173-079 173-101 173-401 173-412 173-451 173-649

0.90 0.40 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 100 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, according to display message Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-090

6.50 7.00 0.30

211-002 214-012 214-036

7.00 2.50 1.00

12/14/2014

ENGINE Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket

Volvo Construction Equipment

177

EC160C L Op.no.

time (h)

216-014 216-018 217-005

7.50 8.50 1.50

Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil level sensor, changing

0.50

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

22 221-022 23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-020 234-010 234-041 234-042 237-002 237-004 237-033 237-037

0.50 0.30 0.70 0.50 0.80 0.40 0.50 0.10 4.00 0.40 0.50 3.00 0.70 0.80 0.70

Notes

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Injectors, replacing all Injector, replacing one Fuel control valve (FCV), replacing Fuel rail pressure, checking

25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-022

1.25 1.25 0.80 1.75 0.25 0.25 0.25 0.40 4.50 0.30

258-030

1.50

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing Charge air system, inspection

0.10 0.70 5.00 0.50 0.90 0.70

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing

26 261-002 261-004 261-008 261-012 261-014 261-018

178

Volvo Construction Equipment

12/14/2014

EC160C L Op.no.

time (h)

262-002 262-098 263-012 263-013

1.00 1.00 0.90 0.50

263-022

0.90

Notes

Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003 311-006 311-008

0.80 0.90 0.80 0.60 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.75

366-066

1.25

12/14/2014

Volvo Construction Equipment

179

EC160C L Op.no.

time (h)

367-075

0.90

Engine speed control switch, replacing

0.50 0.50 0.50 0.50 0.50 0.50

38 386-006 386-007 386-011 386-017 386-043 386-088

Notes

39 390-903 390-904 393-001 393-021

3.00 3.00 0.50 0.60

MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing

393-021

0.60

Radio, replacing

395-021 395-031

0.70 0.40

Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-127

5.50 1.50 2.50 3.00 4.50 1.75 1.25 6.00

1.00 3.00 0.70 1.50 1.25 0.30 0.75 0.70 2.00 5.50

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-112 441-115 443-037

180

Volvo Construction Equipment

120001 - 120512 140001 - 140010 120513 - 320000 140011 - 340000

12/14/2014

EC160C L Op.no.

time (h)

443-038 443-039

7.00 1.00

443-040

1.50

49 492-031 492-091

2.50 0.50

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-001 716-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-033 775-034 775-035 775-036 775-051 775-061 775-071 775-081

3.50 4.50 0.70 0.70 0.80 2.00 3.00 3.50 7.50 1.25 1.75 9.50 1.00 1.50 0.90 3.00

120001 - 120674 120675 - 220000 120001 - 120674

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

82 821-005 827-091

12/14/2014

Volvo Construction Equipment

181

EC160C L Op.no.

83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 87 870-001 872-001 873-004 873-006 873-011 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

time (h)

Notes

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-017 911-024 911-025 911-026

182

1.75 5.00 0.50 1.50 0.30 0.70 0.70

Volvo Construction Equipment

12/14/2014

EC160C L Op.no.

time (h)

911-031 911-032 911-033

1.50 1.50 2.00

911-034 911-035 911-038 911-040

5.00 1.50 2.50 0.40

911-051 912-067 912-071 912-073 913-004

0.20 0.50 0.70 1.00 1.00

913-007 913-010 913-029 914-036 914-037 914-041

0.30 4.50 0.40 1.00 1.00 0.60

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.30 0.75 0.80 1.75 1.75 1.00 0.90 0.80

92 924-005 924-006 924-021

0.80 1.00 2.00

925-011 925-012 925-013

1.25 0.50 0.90

97 974-010 974-013 974-014 974-017

12/14/2014

12.00 4.50 5.50 2.00

Notes

Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin

Volvo Construction Equipment

183

EC160C L Op.no.

time (h)

974-021 974-022 974-024

2.50 2.00 0.50

974-025 974-031 974-032 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.50 1.75 1.00 0.70 0.70 3.00 3.00 1.50 1.25 1.25 2.50 2.50 1.50 0.70 1.00 7.50 4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 5.00 1.50 2.00 0.50

184

Notes

Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

12/14/2014

EC160C NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-018 173-022 173-030

3.00 7.50 0.60 1.00 1.50 1.50 5.50 5.50 8.00 8.00 8.50 0.30

173-079 173-101 173-401 173-412 173-451 173-649

0.90 0.40 0.60 0.20 1.25 0.20

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 100 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, according to display message Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012

2.50

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting

0.50 0.30 0.70 0.40 0.50 0.40 0.50 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Fuel filters, replacing Fuel filter extra, replacing Fuel filling pump, removing Fuel filling pump, installing Injector, replacing one

23 230-001 233-001 233-002 233-014 233-015 234-041 234-042 237-004

12/14/2014

Volvo Construction Equipment

185

EC160C NL Op.no.

time (h)

237-033 237-037

0.80 0.70

Fuel control valve (FCV), replacing Fuel rail pressure, checking

1.25 1.25 0.80 1.75 0.40 4.50 0.30

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing

0.10 0.70 5.00 0.50 0.90 0.70 0.90 0.90

25 252-020 252-021 255-002 255-071 256-006 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 261-018 263-012 263-022

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90 0.80 0.60 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30

STARTING SYSTEM Starter motor, replacing Starter motor, tests

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021

186

Volvo Construction Equipment

12/14/2014

EC160C NL Op.no.

time (h)

331-081 334-002 334-002 334-011

0.30 0.70 0.70 0.50

Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

38 386-088

0.50

Notes

39 390-903 390-904 393-001 393-021

3.00 3.00 0.50 0.60

MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing

393-021

0.60

Radio, replacing

395-021 395-031

0.70 0.40

Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-031 431-117 431-127

3.00 1.25 6.00

GEARBOX, Pump gearbox coupling assembly, replacing Track gearbox, replacing cover Track unit, replacing

3.00

HYDROSTATIC DRIVE Swing motor, replacing

44 441-021

12/14/2014

Volvo Construction Equipment

120513 - 320000 140011 - 340000 120001 - 120512 140001 - 140010

187

EC160C NL Op.no.

time (h)

441-022 441-024 441-025 441-112 443-037 443-038 443-039

0.70 1.50 1.25 0.70 5.50 7.00 1.00

443-040

1.50

49 492-031 492-091

2.50 0.50

Notes

Swing motor relief valve, replacing Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Track motor relief valve, replacing Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting

77 775-011 775-021 775-034 775-035 775-036 775-051 775-061 775-071 775-081

3.50 4.50 0.70 0.70 0.80 3.00 3.50 1.25 1.75 9.50 1.00 1.50 0.90 3.00

120001 - 120674 120675 - 320000 120001 - 120674

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

188

1.75 2.50

Volvo Construction Equipment

12/14/2014

EC160C NL Op.no.

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 87 870-001 872-001 873-004 873-006 873-011 873-019 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

time (h)

Notes

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-034 911-035

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing

12/14/2014

1.75 5.00 0.50 0.30 5.00 1.50

Volvo Construction Equipment

189

EC160C NL Op.no.

time (h)

911-038 911-040

2.50 0.40

911-051 912-067 912-071 912-073 913-007 913-010 913-029 914-041

0.20 0.50 0.70 1.00 0.30 4.50 0.40 0.60

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.80 1.75 1.75 0.90 0.80

Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

0.80 1.00 1.25 0.50 0.90

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

92 924-005 924-006 925-011 925-012 925-013 97 974-010 974-013 974-014 974-021 974-025 974-031 974-032 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035

190

12.00 4.50 5.50 2.50 4.50 1.75 1.00 0.70 0.70 3.00 3.00 1.50 1.25 1.25 2.50 1.50 0.70 1.00

Notes

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation

Volvo Construction Equipment

12/14/2014

EC160C NL Op.no.

time (h)

975-039 975-043 975-061 975-062 975-063 975-065

7.50 4.50 2.50 1.25 5.00 1.50

12/14/2014

Notes

Dipper arm, replacing Dipper arm cylinder, repacking in machine Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation

Volvo Construction Equipment

191

192

Volvo Construction Equipment

12/14/2014

EC180C L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-018 173-022 173-030

3.00 7.50 0.60 1.00 1.50 1.50 5.50 5.50 8.00 8.00 8.50 0.30

173-079 173-101 173-401 173-412 173-451 173-649

0.90 0.40 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 100 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, according to display message Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-090

6.50 7.00 0.30

211-002 214-012 214-036

7.00 2.50 1.00

12/14/2014

ENGINE Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket

Volvo Construction Equipment

193

EC180C L Op.no.

time (h)

216-014 216-018 217-005

7.50 8.50 1.50

Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil level sensor, changing

0.50

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

22 221-022 23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-020 234-010 234-041 234-042 237-002 237-004 237-033 237-037

0.50 0.30 0.70 0.50 0.80 0.40 0.50 0.10 4.00 0.40 0.50 3.00 0.70 0.80 0.70

Notes

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Injectors, replacing all Injector, replacing one Fuel control valve (FCV), replacing Fuel rail pressure, checking

25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-022

1.25 1.25 0.80 1.75 0.25 0.25 0.25 0.40 4.50 0.30

258-030

1.50

0.10 0.70 5.00 0.50 0.90 0.70

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing

26 261-002 261-004 261-008 261-012 261-014 261-018

194

Volvo Construction Equipment

12/14/2014

EC180C L Op.no.

time (h)

262-002 262-098 263-012 263-013

1.00 1.00 0.90 0.50

263-022

0.90

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90 0.80 0.60 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.30 0.30 0.50 0.40 0.50 0.50 0.60

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003

12/14/2014

Volvo Construction Equipment

195

EC180C L Op.no.

time (h)

364-056 366-064

0.50 1.75

366-066 367-075

1.25 0.90

38 386-006 386-007 386-011 386-017 386-043 386-088 39 390-903 390-904 393-001 393-021 393-021 395-021 395-031

0.50 0.50 0.50 0.50 0.50 0.50

3.00 3.00 0.50 0.60 0.60 0.70 0.40

Notes

Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Travel speed sensor or alarm sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-127

5.50 1.50 2.50 3.00 4.50 1.75 1.25 6.00

1.00 3.00 0.70 1.50 1.25 0.30 0.75 0.70

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-112 196

Volvo Construction Equipment

120144 - 320000 120001 - 120143

12/14/2014

EC180C L Op.no.

time (h)

441-115 443-037 443-038 443-039

2.00 5.50 7.00 1.00

443-040

1.50

49 492-031 492-091

2.50 0.50

Notes

Track motor removed, replacing seal Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-001 716-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-033 775-034 775-035 775-036 775-051 775-061 775-071 775-081

3.50 4.50 0.70 0.70 0.80 2.00 3.00 3.50 7.50 1.25 1.75 9.50 1.00 1.50 0.90 3.00

120001 - 120674 120675 - 220000 120001 - 120674

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

12/14/2014

1.75 2.50

Volvo Construction Equipment

197

EC180C L Op.no.

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 87 870-001 872-001 873-004 873-006 873-011 873-019 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

time (h)

Notes

0.90 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing

198

1.75 5.00

Volvo Construction Equipment

12/14/2014

EC180C L Op.no.

time (h)

911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.50 1.50 0.30 0.70 0.70 1.50 1.50 2.00

911-034 911-035 911-038 911-040

5.00 1.50 2.50 0.40

911-051 912-067 912-071 912-073 913-004

0.20 0.50 0.70 1.00 1.00

913-007 913-010 913-029 914-036 914-037 914-041

0.30 4.50 0.40 1.00 1.00 0.60

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.30 0.75 0.80 1.75 1.75 1.00 0.90 0.80

92 924-005 924-006 924-021

0.80 1.00 2.00

925-011 925-012 925-013

1.25 0.50 0.90

12/14/2014

Notes

Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

Volvo Construction Equipment

199

EC180C L Op.no.

time (h)

97 974-010 974-013 974-014 974-017 974-021 974-022 974-024

12.00 4.50 5.50 2.00 2.50 2.00 0.50

974-025 974-031 974-032 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.50 1.75 1.00 0.70 0.70 3.00 3.00 1.50 1.25 1.25 2.50 2.50 1.50 0.70 1.00 7.50 4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 5.00 1.50 2.00 0.50

200

Notes

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

12/14/2014

EC20B XT Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

172-001 172-002 173-059 173-074 173-081

3.00 3.00 0.50 0.75 1.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-071 210-076 211-002 214-012 214-036 216-003 216-015 217-003

22 221-014 222-011

11.00 6.00 3.00 0.50 0.50 3.00 4.00 0.75 5.00 0.25

LUBRICATING SYSTEM Oil pump, replacing Oil filter, replacing

23 233-014 233-041 234-010 236-073

0.25 0.25 1.00 1.50

237-002 237-004

1.75 0.75

FUEL SYSTEM Fuel filters, replacing Fuel strainer, changing Fuel tank, replacing Injection pump, replacing incl setting injection timing Injectors, replacing all Injector, replacing one

0.75 1.50 2.00 0.50 0.50

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, flexible tube, replacing Air cleaner, cleaning filter element

3.00

COOLING SYSTEM Radiator, replacing

25 251-002 251-004 252-020 252-021 256-001 26 261-008

12/14/2014

Volvo Construction Equipment

201

EC20B XT Op.no.

time (h)

261-012 261-014 261-018 262-002 262-098 263-022

0.50 3.50 0.25 3.00 0.50 2.50

27 273-021

0.25

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.50

BATTERY Batteries, replacing

2.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

2.00

STARTING SYSTEM Starter motor, replacing

32 321-002 33 331-018 35 352-024

0.25

353-016 356-056

0.25 0.25

LIGHTING Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Work lighting, replacing one head lamp assy

0.50 1.00 0.50

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Windscreen wiper front, replacing motor

36 362-002 362-041 363-002

202

Volvo Construction Equipment

12/14/2014

EC20B XTV Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

172-001 172-002 173-059 173-074 173-081

3.00 3.00 0.50 0.75 1.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-071 210-076 211-002 214-012 214-036 216-003 216-015 217-003

22 221-014 222-011

11.00 6.00 3.00 0.50 0.50 3.00 4.00 0.75 5.00 0.25

LUBRICATING SYSTEM Oil pump, replacing Oil filter, replacing

23 233-014 233-041 234-010 236-073

0.25 0.25 1.00 1.50

237-002 237-004

1.75 0.75

FUEL SYSTEM Fuel filters, replacing Fuel strainer, changing Fuel tank, replacing Injection pump, replacing incl setting injection timing Injectors, replacing all Injector, replacing one

0.75 1.50 2.00 0.50 0.50

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, flexible tube, replacing Air cleaner, cleaning filter element

3.00

COOLING SYSTEM Radiator, replacing

25 251-002 251-004 252-020 252-021 256-001 26 261-008

12/14/2014

Volvo Construction Equipment

203

EC20B XTV Op.no.

time (h)

261-012 261-014 261-018 262-002 262-098 263-022

0.50 3.50 0.25 3.00 0.50 2.50

27 273-021

0.25

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.50

BATTERY Batteries, replacing

2.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

2.00

STARTING SYSTEM Starter motor, replacing

32 321-002 33 331-018 35 352-024

0.25

353-016 356-056

0.25 0.25

LIGHTING Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Work lighting, replacing one head lamp assy

0.50 1.00 0.50

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Windscreen wiper front, replacing motor

36 362-002 362-041 363-002

204

Volvo Construction Equipment

12/14/2014

EC210C L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-018 173-022 173-030

3.00 7.50 0.70 1.00 1.50 2.00 5.50 5.50 10.00 10.00 11.00 0.30

173-079 173-101 173-401 173-412 173-451 173-649

0.90 0.40 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 100 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, according to display message Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-068

1.50

200-070 200-070

0.80 0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-090

6.50 7.00 0.30

211-002

8.00

12/14/2014

ENGINE Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Cylinder head, replacing gasket

Volvo Construction Equipment

205

EC210C L Op.no.

time (h)

214-012 214-036 216-014 216-018 217-005

3.00 1.00 7.50 8.50 1.50

Notes

Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil level sensor, changing

22 221-022

0.50

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.50 0.30 0.70 0.80 0.80 0.40 0.50 0.70 0.70 0.10 4.00 0.40 0.50 3.00 0.70 0.80 0.70

23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-016 233-017 233-020 234-010 234-041 234-042 237-002 237-004 237-033 237-037 25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-022

1.50 1.25 0.80 1.25 0.25 0.25 0.25 0.40 4.50 0.30

258-030

1.50

0.10

COOLING SYSTEM Coolant, checking anti-freeze resistance

26 261-002

206

Volvo Construction Equipment

12/14/2014

EC210C L Op.no.

time (h)

261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-013

0.60 4.50 0.50 0.90 0.70 1.50 1.00 0.90 0.50

263-022

0.90

Notes

Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90 0.80 0.60 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.30 0.30

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041

12/14/2014

Volvo Construction Equipment

207

EC210C L Op.no.

time (h)

362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.50 0.40 0.50 0.50 0.60 0.50 1.50

366-064

1.75

366-066 366-066 367-075

0.90 1.25 0.90

Travel alarm, replacing Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing

3.00

CABLE; FUSE; RELAY Engine wire harness, replacing

37 371-090 38 386-006 386-007 386-011 386-017 386-043 386-088

0.50 0.50 0.50 0.50 0.50 0.50

Notes

39 390-903 390-904 393-001 393-021

3.00 3.00 0.50 0.60

MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing

393-021

0.60

Radio, replacing

395-021 395-031

0.70 0.40

Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft

208

5.50 0.50 2.50

Volvo Construction Equipment

111025 - 310000 140018 - 340000 120533 - 310000 110001 - 111024 140001 - 140017 120001 - 120532

12/14/2014

EC210C L Op.no.

time (h)

431-031 431-036 431-053 431-115 431-117 431-127

4.00 4.50 6.50 1.75 1.25 6.00

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-111 441-112 441-115 442-045 442-046 443-037 443-038 443-039

1.00 2.50 0.80 1.50 1.50 0.30 0.75 6.50 0.70 2.00 2.50 2.00 5.50 7.00 1.00

443-040

1.50

49 492-031 492-031 492-032 492-091

3.00 2.50 9.00 0.50

Notes

Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing HYDROSTATIC DRIVE Travel motor pressure, checking and adjusting Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Swing motor pressure, checking and adjusting Track motor, replacing Track motor relief valve, replacing Track motor removed, replacing seal Pump coupling, removing Pump coupling, installing Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

111927 - 210000 110001 - 111926 111927 - 210000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-001 716-002 716-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Counterweight, replacing

12/14/2014

3.50 4.50 0.80 0.80 0.80 0.80 2.00

Volvo Construction Equipment

110001 - 111357 111358 - 310000 111358 - 310000 110001 - 111357

209

EC210C L Op.no.

77 775-011 775-021 775-032 775-033 775-034 775-035 775-051 775-061 775-066 775-071 775-071 775-081

time (h)

3.00 3.50 0.40 7.50 1.25 1.75 1.00 1.50 3.00 0.90 0.90 3.00

Notes

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

110001 - 111894 111895 - 210000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 87 870-001 872-001 873-004 873-006

210

Volvo Construction Equipment

12/14/2014

EC210C L Op.no.

time (h)

873-011 873-019 873-019 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096

0.70 0.90 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

Air mix door actuator, replacing ECC control unit, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

1.75 4.00 0.50 1.75 0.70 0.70 0.70 1.50 1.50 1.50

911-034 911-035 911-038 911-040

2.00 1.50 3.50 0.40

911-051 912-067 912-071 912-073 913-004

0.20 0.50 1.00 1.00 1.00

913-007 913-010

0.30 4.50

12/14/2014

Volvo Construction Equipment

211

EC210C L Op.no.

time (h)

913-029 914-036 914-037 914-041

0.40 1.00 1.00 0.60

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.30 0.75 0.80 1.75 1.75 1.00 1.00 0.80

92 924-001 924-005 924-006 924-021

1.00 0.80 1.00 2.00

925-011 925-012 925-013

1.25 0.50 0.90

97 970-008 974-010 974-013 974-014 974-017 974-021 974-022 974-024

0.50 12.00 4.50 5.50 2.00 3.00 2.00 0.50

974-025 974-026 974-031 974-032 974-038 974-039 975-006 975-007 975-011 975-012 975-014

4.50 3.00 2.00 1.00 3.00 3.00 0.70 0.70 3.50 3.50 1.50

212

Notes

Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit, removal Quickfit, installation Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Bushing general, replacing Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder rod, replacing Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal

Volvo Construction Equipment

12/14/2014

EC210C L Op.no.

time (h)

975-015 975-024 975-025 975-026 975-028 975-029 975-032 975-035 975-039 975-040 975-042

1.25 1.25 2.50 2.50 1.50 3.50 0.70 1.00 9.00 2.50 2.50

975-043 975-044

4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070 975-072 975-073 975-076

2.50 1.25 5.00 1.50 2.00 0.50 3.00 3.00 3.00

Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Dipper arm cylinder rod, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing Bucket cylinder rod, replacing

1.50

MISCELLANEOUS Cab elevating cylinder, replacing

99 996-001

12/14/2014

Notes

Volvo Construction Equipment

213

214

Volvo Construction Equipment

12/14/2014

EC210C LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-018 173-022 173-030

3.00 7.50 0.70 1.00 1.50 2.00 5.50 5.50 10.00 10.00 11.00 0.30

173-079 173-101 173-401 173-412 173-451 173-649

0.90 0.40 0.60 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-068

1.50

200-070 200-070

0.80 0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012

3.00

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting

1.25

LUBRICATING SYSTEM Oil cooler, replacing

0.50 0.30 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing

22 223-006 23 230-001 233-001 233-002

12/14/2014

Volvo Construction Equipment

215

EC210C LR Op.no.

time (h)

233-004 233-010 233-014 233-015 233-016 233-017 233-020 234-041 234-042 237-004 237-033 237-037

0.80 0.80 0.40 0.50 0.70 0.70 0.10 0.40 0.50 0.70 0.80 0.70

Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter housing, replacing Water separator housing, replacing Fuel filter, checking Fuel filling pump, removing Fuel filling pump, installing Injector, replacing one Fuel control valve (FCV), replacing Fuel rail pressure, checking

1.50 1.25 0.80 1.25 0.40 4.50 0.30

0.10 0.60 4.50 0.50 0.90 0.70 0.90 0.90

25 252-020 252-021 255-002 255-071 256-006 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 261-018 263-012 263-022

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90

BATTERY Battery charging capacity, checking Batteries, replacing

31 311-001 311-002

216

Volvo Construction Equipment

12/14/2014

EC210C LR Op.no.

time (h)

311-003 311-006 311-008

0.80 0.60 2.50

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056

Notes

36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.50

366-064

1.75

366-066 366-066 367-075

0.90 1.25 0.90

3.00

CABLE; FUSE; RELAY Engine wire harness, replacing

37 371-090 38 386-088 39 390-903 390-904 393-001

12/14/2014

0.50

3.00 3.00 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing

Volvo Construction Equipment

217

EC210C LR Op.no.

time (h)

Notes

393-021

0.60

Radio, replacing

393-021

0.60

Radio, replacing

395-021 395-031

0.70 0.40

Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-117 431-127

5.50 0.50 2.50 4.00 6.50 1.75 1.25 6.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 442-045 442-046 443-037 443-038 443-039

2.50 0.80 1.50 1.50 0.30 6.50 0.70 2.50 2.00 5.50 7.00 1.00

443-040

1.50

49 492-031 492-031 492-032 492-091

218

3.00 2.50 9.00 0.50

111025 - 140000 140018 - 340000 120533 - 310000 110001 - 111024 140001 - 140017 120001 - 120532

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Track motor, replacing Track motor relief valve, replacing Pump coupling, removing Pump coupling, installing Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

Volvo Construction Equipment

111927 - 210000 110001 - 111926 111927 - 210000

12/14/2014

EC210C LR Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-001 716-002 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting

77 775-011 775-021 775-032 775-034 775-035 775-051 775-061 775-066 775-071 775-071 775-081

3.50 4.50 0.80 0.80 0.80 0.80 3.00 3.50 0.40 1.25 1.75 1.00 1.50 3.00 0.90 0.90 3.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

110001 - 111361 111362 - 310000 111362 - 310000 110001 - 111361

110001 - 111894 111895 - 210000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

1.75

CAB, NAKED; CANOPY Cab, removing

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091

12/14/2014

Volvo Construction Equipment

219

EC210C LR Op.no.

87 870-001 872-001 873-004 873-006 873-011 873-019 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

time (h)

Notes

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-015 911-040

0.50 0.40

911-051 912-067 912-071 912-073 913-007 913-029 914-041

0.20 0.50 1.00 1.00 0.30 0.40 0.60

914-051 914-060 914-081 914-084 916-096

0.30 0.80 1.75 1.75 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Oil level gauge, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Hammer and shear pedal valve (RCV), replacing

0.80

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal

92 924-005

220

Volvo Construction Equipment

12/14/2014

EC210C LR Op.no.

time (h)

924-006 925-011 925-012 925-013

1.00 1.25 0.50 0.90

97 974-010 974-013 974-014 974-021 974-025 974-031 974-032 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-043 975-061 975-062 975-063 975-065 99 996-001

12/14/2014

12.00 4.50 5.50 3.00 4.50 2.00 1.00 0.70 0.70 3.50 3.50 1.50 1.25 1.25 2.50 1.50 0.70 1.00 9.00 4.50 2.50 1.25 5.00 1.50 1.50

Notes

Quickfit, installation Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation MISCELLANEOUS Cab elevating cylinder, replacing

Volvo Construction Equipment

221

222

Volvo Construction Equipment

12/14/2014

EC210C N Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-018 173-022 173-030

3.00 7.50 0.70 1.00 1.50 2.00 5.50 5.50 10.00 10.00 11.00 0.30

173-079 173-101 173-401 173-412 173-451 173-649

0.90 0.40 0.60 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-068

1.50

200-070 200-070

0.80 0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012

3.00

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting

1.25

LUBRICATING SYSTEM Oil cooler, replacing

0.50 0.30 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing

22 223-006 23 230-001 233-001 233-002

12/14/2014

Volvo Construction Equipment

223

EC210C N Op.no.

time (h)

233-004 233-010 233-014 233-015 233-016 233-017 233-020 234-041 234-042 237-004 237-033 237-037

0.80 0.80 0.40 0.50 0.70 0.70 0.10 0.40 0.50 0.70 0.80 0.70

1.50 1.25 0.80 1.25 0.40 4.50 0.30

0.10 0.60 4.50 0.50 0.90 0.70 0.90 0.90

25 252-020 252-021 255-002 255-071 256-006 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 261-018 263-012 263-022

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90

BATTERY Battery charging capacity, checking Batteries, replacing

31 311-001 311-002

224

Volvo Construction Equipment

12/14/2014

EC210C N Op.no.

time (h)

311-003 311-006 311-008

0.80 0.60 2.50

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056

Notes

36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.50

366-064

1.75

366-066 366-066 367-075

0.90 1.25 0.90

3.00

CABLE; FUSE; RELAY Engine wire harness, replacing

37 371-090 38 386-088 39 390-903 390-904 393-001

12/14/2014

0.50

3.00 3.00 0.50

Volvo Construction Equipment

225

EC210C N Op.no.

time (h)

Notes

393-021

0.60

Radio, replacing

393-021

0.60

Radio, replacing

395-021 395-031

0.70 0.40

Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-117 431-127

5.50 0.50 2.50 4.00 6.50 1.75 1.25 6.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 442-045 442-046 443-037 443-038 443-039

2.50 0.80 1.50 1.50 0.30 6.50 0.70 2.50 2.00 5.50 7.00 1.00

443-040

1.50

49 492-031 492-031 492-032 492-091

226

3.00 2.50 9.00 0.50

111025 - 140000 140018 - 340000 120533 - 310000 110001 - 111024 140001 - 140017 120001 - 120532

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Track motor, replacing Track motor relief valve, replacing Pump coupling, removing Pump coupling, installing Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

Volvo Construction Equipment

111927 - 210000 110001 - 111926 111927 - 210000

12/14/2014

EC210C N Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-001 716-002 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting

77 775-011 775-021 775-032 775-034 775-035 775-051 775-061 775-066 775-071 775-071 775-081

3.50 4.50 0.80 0.80 0.80 0.80 3.00 3.50 0.40 1.25 1.75 1.00 1.50 3.00 0.90 0.90 3.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

110001 - 111357 111358 - 310000 111358 - 310000 110001 - 111357

110001 - 111894 111895 - 210000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091

12/14/2014

Volvo Construction Equipment

227

EC210C N Op.no.

87 870-001 872-001 873-004 873-006 873-011 873-019 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

time (h)

Notes

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-015 911-040

0.50 0.40

911-051 912-067 912-071 912-073 913-007 913-029 914-041

0.20 0.50 1.00 1.00 0.30 0.40 0.60

914-051 914-060 914-081 914-084 916-096

0.30 0.80 1.75 1.75 0.80

0.80

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal

92 924-005

228

Volvo Construction Equipment

12/14/2014

EC210C N Op.no.

time (h)

924-006 925-011 925-012 925-013

1.00 1.25 0.50 0.90

12/14/2014

12.00 4.50 5.50 3.00 4.50 2.00 1.00 0.70 0.70 3.50 3.50 1.50 1.25 1.25 2.50 1.50 0.70 1.00 9.00 4.50 2.50 1.25 5.00 1.50 1.50

Notes

Volvo Construction Equipment

229

230

Volvo Construction Equipment

12/14/2014

EC210C NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-018 173-022 173-030

3.00 7.50 0.70 1.00 1.50 2.00 5.50 5.50 10.00 10.00 11.00 0.30

173-079 173-101 173-401 173-412 173-451 173-649

0.90 0.40 0.60 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-068

1.50

200-070 200-070

0.80 0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012

3.00

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting

1.25

LUBRICATING SYSTEM Oil cooler, replacing

0.50 0.30 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing

22 223-006 23 230-001 233-001 233-002

12/14/2014

Volvo Construction Equipment

231

EC210C NL Op.no.

time (h)

233-004 233-010 233-014 233-015 233-016 233-017 233-020 234-041 234-042 237-004 237-033 237-037

0.80 0.80 0.40 0.50 0.70 0.70 0.10 0.40 0.50 0.70 0.80 0.70

1.50 1.25 0.80 1.25 0.40 4.50 0.30

0.10 0.60 4.50 0.50 0.90 0.70 0.90 0.90

25 252-020 252-021 255-002 255-071 256-006 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 261-018 263-012 263-022

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90

BATTERY Battery charging capacity, checking Batteries, replacing

31 311-001 311-002

232

Volvo Construction Equipment

12/14/2014

EC210C NL Op.no.

time (h)

311-003 311-006 311-008

0.80 0.60 2.50

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056

Notes

36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.50

366-064

1.75

366-066 366-066 367-075

0.90 1.25 0.90

3.00

CABLE; FUSE; RELAY Engine wire harness, replacing

37 371-090 38 386-088 39 390-903 390-904 393-001

12/14/2014

0.50

3.00 3.00 0.50

Volvo Construction Equipment

233

EC210C NL Op.no.

time (h)

Notes

393-021

0.60

Radio, replacing

393-021

0.60

Radio, replacing

395-021 395-031

0.70 0.40

Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-115 431-117 431-127

5.50 0.50 2.50 4.00 6.50 1.75 1.25 6.00

44 441-021 441-022 441-024 441-025 441-026 441-111 441-112 442-045 442-046 443-037 443-038 443-039

2.50 0.80 1.50 1.50 0.30 6.50 0.70 2.50 2.00 5.50 7.00 1.00

443-040

1.50

49 492-031 492-031 492-032 492-091

234

3.00 2.50 9.00 0.50

111025 - 140000 140018 - 340000 120533 - 310000 110001 - 111024 140001 - 140017 120001 - 120532

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Track motor, replacing Track motor relief valve, replacing Pump coupling, removing Pump coupling, installing Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

Volvo Construction Equipment

111927 - 210000 110001 - 111926 111927 - 210000

12/14/2014

EC210C NL Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-001 716-002 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting

77 775-011 775-021 775-032 775-034 775-035 775-051 775-061 775-066 775-071 775-071 775-081

3.50 4.50 0.80 0.80 0.80 0.80 3.00 3.50 0.40 1.25 1.75 1.00 1.50 3.00 0.90 0.90 3.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

110001 - 111357 111358 - 310000 111358 - 310000 110001 - 111357

110001 - 111894 111895 - 210000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091

12/14/2014

Volvo Construction Equipment

235

EC210C NL Op.no.

87 870-001 872-001 873-004 873-006 873-011 873-019 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

time (h)

Notes

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-015 911-040

0.50 0.40

911-051 912-067 912-071 912-073 913-007 913-029 914-041

0.20 0.50 1.00 1.00 0.30 0.40 0.60

914-051 914-060 914-081 914-084 916-096

0.30 0.80 1.75 1.75 0.80

0.80

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal

92 924-005

236

Volvo Construction Equipment

12/14/2014

EC210C NL Op.no.

time (h)

924-006 925-011 925-012 925-013

1.00 1.25 0.50 0.90

12/14/2014

12.00 4.50 5.50 3.00 4.50 2.00 1.00 0.70 0.70 3.50 3.50 1.50 1.25 1.25 2.50 1.50 0.70 1.00 9.00 4.50 2.50 1.25 5.00 1.50 1.50

Notes

Volvo Construction Equipment

237

238

Volvo Construction Equipment

12/14/2014

EC235C NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-001 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-018 173-022 173-030

3.00 7.50 0.30 0.70 1.00 1.50 1.50 5.50 5.50 9.50 9.50 10.00 0.30

173-079 173-101 173-401 173-412 173-451 173-649

0.90 0.40 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, as required Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 100 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, according to display message Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-090

7.00 7.00 0.30

214-012 216-014

2.50 7.50

12/14/2014

ENGINE Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Crankshaft, replacing front oil seal

Volvo Construction Equipment

239

EC235C NL Op.no.

time (h)

217-005

1.50

Oil level sensor, changing

0.50

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

22 221-022 23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-016 233-017 233-020 234-010 234-041 234-042 237-002 237-037

0.50 0.30 0.70 0.80 0.80 0.40 0.50 0.70 0.70 0.10 4.00 0.40 0.50 3.00 0.70

25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 258-002 258-022

1.50 1.25 0.80 1.25 0.25 0.25 0.25 4.50 0.30

258-030

1.50

26 261-002 261-004 261-008 261-018 262-002 262-098 263-012 263-013

240

0.10 0.60 4.50 0.70 1.00 1.00 0.90 0.50

Notes

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter housing, replacing Water separator housing, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Injectors, replacing all Fuel rail pressure, checking INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing Charge air system, inspection COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension

Volvo Construction Equipment

12/14/2014

EC235C NL Op.no.

time (h)

263-022

0.90

Notes

Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90 0.80 0.60 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

12/14/2014

Volvo Construction Equipment

241

EC235C NL Op.no.

38 386-006 386-007 386-011 386-038 386-043 386-088 39 390-903 390-904 393-001 393-021 393-021 395-021 395-031

time (h)

0.50 0.50 0.50 0.60 0.50 0.50

3.00 3.00 0.50 0.60 0.60 0.70 0.40

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-053 431-115 431-117 431-127

5.50 0.50 2.50 5.50 4.50 6.50 1.75 1.25 6.00

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

1.00 2.50 0.80 1.50 1.50 0.30 0.75 0.70 2.00 5.50 7.00

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-112 441-115 443-037 443-038

242

Volvo Construction Equipment

12/14/2014

EC235C NL Op.no.

time (h)

443-039

1.00

443-040

1.50

49 492-031 492-091 492-095 492-096

2.50 0.50 0.70 0.70

Notes

Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-036 775-051 775-061 775-066 775-071 775-081

3.50 4.50 0.80 0.80 2.00 3.00 3.50 0.40 7.50 1.25 1.75 9.50 1.00 1.50 3.00 0.90 3.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

12/14/2014

1.75 2.50

Volvo Construction Equipment

243

EC235C NL Op.no.

time (h)

Notes

0.90 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing

244

1.75 4.50

Volvo Construction Equipment

12/14/2014

EC235C NL Op.no.

time (h)

911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.50 1.75 0.70 0.70 0.70 1.50 1.50 1.50

911-034 911-035 911-038 911-040

4.50 1.50 3.50 0.40

911-051 912-067 912-071 912-073 913-007 913-010 913-029 914-036 914-037 914-041

0.20 0.50 1.00 1.00 0.30 4.00 0.40 1.00 1.00 0.60

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.30 0.75 0.80 1.75 1.75 1.00 1.00 0.80

92 924-001 924-005 924-006 924-021

1.00 0.80 1.00 2.00

925-011 925-012 925-013

1.25 0.50 0.90

12/14/2014

Notes

Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit, removal Quickfit, installation Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

Volvo Construction Equipment

245

EC235C NL Op.no.

time (h)

97 974-010 974-013 974-014 974-017 974-021 974-022 974-025 974-031 974-032 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

12.00 4.50 5.50 2.00 3.00 2.00 4.50 2.00 1.00 0.70 0.70 3.50 3.50 1.50 1.25 1.25 2.50 2.50 1.50 0.70 1.00 9.00 4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 5.00 1.50 2.00 0.50

246

Notes

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

12/14/2014

EC240C L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451 173-649

3.00 7.50 1.00 1.50 2.50 4.50 6.50 12.00 12.00 13.00 0.90 0.40 0.60 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-090

7.00 7.00 0.30

211-002 214-012 214-036 216-014 216-018 217-005

8.00 3.00 1.00 4.50 9.00 1.50

12/14/2014

ENGINE Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil level sensor, changing

Volvo Construction Equipment

247

EC240C L Op.no.

time (h)

Notes

22 221-022

0.40

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.50 0.30 0.60 0.80 0.80 0.40 0.50 0.10 5.50 0.40 0.50 0.70 0.80 0.50 0.30 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Injector, replacing one Fuel control valve (FCV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel rail pressure, checking

23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-020 234-010 234-041 234-042 237-004 237-033 237-035 237-036 237-037 25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-022

1.50 1.50 1.50 2.50 0.25 0.25 0.25 0.50 5.00 0.50

258-030

1.50

0.10 0.50 5.00 0.50 1.00 0.70 0.90

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002

248

Volvo Construction Equipment

12/14/2014

EC240C L Op.no.

time (h)

262-098 263-012 263-013

0.90 0.80 0.50

263-022

0.80

Notes

Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90 0.80 0.60 2.00

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056

12/14/2014

Volvo Construction Equipment

249

EC240C L Op.no.

time (h)

366-064

1.75

366-066 367-075

1.25 0.90

38 386-006 386-007 386-011 386-017 386-038 386-043 386-044 386-088

0.50 0.50 0.50 0.50 0.60 0.50 0.50 0.50

Notes

V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing

39 390-903 390-904 393-001 393-021

3.00 3.00 0.50 0.60

MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing

393-021

0.60

Radio, replacing

395-021 395-031

0.70 0.40

Antenna, replacing Speaker, replacing

110359 - 310000 120001 - 320000 110001 - 110358 120001 - 120001

POWER TRANSMISSION

43 431-021

6.50

GEARBOX, Swing gearbox, replacing

431-026 431-031

1.50 3.50

Swing gearbox removed, replacing seal Pump gearbox coupling assembly, replacing

431-036 431-115 431-117

4.50 1.75 1.25

431-127

6.00

Pump gearbox flange, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover 115001 - 120000 145001 - 310000 125001 - 140000 Track unit, replacing

1.00

HYDROSTATIC DRIVE Travel motor pressure, checking and adjusting

44 441-017

250

Volvo Construction Equipment

115001 - 120000 145001 - 310000 125001 - 140000 115001 - 120000 145001 - 310000 125001 - 140000

12/14/2014

EC240C L Op.no.

time (h)

Notes

441-021

3.00

Swing motor, replacing

441-022 441-022 441-024 441-025

0.80 0.80 1.50 2.00

Swing motor relief valve, replacing Swing motor relief valve, replacing Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal

441-026 441-032 441-112

0.30 0.75 0.70

Swing motor removed, replacing seal Swing motor pressure, checking and adjusting Track motor relief valve, replacing

441-115 443-037 443-038 443-039

2.00 5.50 7.00 1.00

443-040

1.50

Track motor removed, replacing seal Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), 115001 - 120000 replacing 145001 - 310000 125001 - 140000 Center passage hose (center passage – motor), 115001 - 120000 replacing 145001 - 310000 125001 - 140000

49 492-031 492-031 492-032 492-091

3.00 2.50 9.00 0.50

MISCELLANEOUS Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

492-091

0.50

Ring gear grease pipe, replacing

115001 - 120000 145001 - 310000 125001 - 140000

111037 - 210000 110001 - 111036 111037 - 210000 115001 - 120000 145001 - 310000 125001 - 140000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-001 716-002 716-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Counterweight, replacing

12/14/2014

3.50 4.50 0.80 0.80 0.80 0.80 2.00

Volvo Construction Equipment

110001 - 110761 110762 - 210000 110762 - 210000 110001 - 110761

251

EC240C L Op.no.

77 775-011 775-021 775-032 775-033 775-034 775-035 775-051 775-061 775-066 775-071 775-081

time (h)

3.00 3.50 0.40 8.00 1.25 1.75 1.00 1.50 3.00 0.90 3.00

Notes

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 87 870-001 872-001 873-004 873-006 873-011

252

Volvo Construction Equipment

12/14/2014

EC240C L Op.no.

time (h)

873-019 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096

0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015

1.75 2.00 0.50

911-017 911-024 911-025 911-026 911-031 911-032 911-033

1.75 0.70 0.70 0.70 2.00 1.50 0.90

911-034 911-035 911-038 911-040

2.00 1.50 4.00 0.40

911-051 912-067 912-071 912-073 913-004

0.20 0.50 1.00 1.00 1.00

913-007 913-010

0.30 4.00

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing 110001 - 120000 140001 - 210000 120001 - 140000 Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing

12/14/2014

Volvo Construction Equipment

253

EC240C L Op.no.

time (h)

913-029 914-036 914-037 914-041

0.30 1.00 1.00 0.80

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.30 0.75 0.70 1.75 1.75 1.00 1.00 0.80

92 924-001 924-005 924-006 924-021

1.00 0.80 1.00 2.00

925-011 925-012 925-013

1.25 0.50 0.90

97 974-010 974-013 974-014 974-017 974-021 974-022 974-024

12.00 4.50 5.50 2.00 3.00 2.50 0.50

974-025 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015 975-024

4.50 2.00 1.00 0.50 0.60 0.70 0.70 3.50 3.50 1.75 1.50 1.25

254

Notes

Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit, removal Quickfit, installation Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing

Volvo Construction Equipment

12/14/2014

EC240C L Op.no.

time (h)

975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

3.00 3.00 1.50 0.70 1.00 9.00 4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.50 5.00 1.75 2.50 0.50

Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

0.40 0.50

MISCELLANEOUS Automatic lubrication pump, removing Automatic lubrication pump, installing

99 993-022 993-023

12/14/2014

Notes

Volvo Construction Equipment

255

256

Volvo Construction Equipment

12/14/2014

EC240C LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451 173-649

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

3.00 7.50 1.00 1.50 2.50 4.50 6.50 12.00 12.00 13.00 0.90 0.40 0.60 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012 217-005

3.00 1.50

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Oil level sensor, changing

22 221-022

0.40

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.50 0.30 0.60 0.80 0.80 0.40

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing

23 230-001 233-001 233-002 233-004 233-010 233-014

12/14/2014

Volvo Construction Equipment

257

EC240C LR Op.no.

time (h)

233-015 233-020 234-041 234-042 237-004 237-033 237-035 237-036 237-037

0.50 0.10 0.40 0.50 0.70 0.80 0.50 0.30 0.70

25 252-020 252-021 255-002 255-071 256-006 258-002 258-022

1.50 1.50 1.50 2.50 0.50 5.00 0.50

258-030

1.50

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-022

0.10 0.50 5.00 0.50 1.00 0.70 0.90 0.90 0.80 0.80

Notes

Fuel filter extra, replacing Fuel filter, checking Fuel filling pump, removing Fuel filling pump, installing Injector, replacing one Fuel control valve (FCV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel rail pressure, checking INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing Charge air system, inspection COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90

BATTERY Battery charging capacity, checking Batteries, replacing

31 311-001 311-002

258

Volvo Construction Equipment

12/14/2014

EC240C LR Op.no.

time (h)

311-003 311-006 311-008

0.80 0.60 2.00

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

38 386-038 386-088

0.60 0.50

Notes

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), replacing

39 390-903 390-904 393-001 393-021

3.00 3.00 0.50 0.60

MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing

393-021

0.60

Radio, replacing

395-021

0.70

Antenna, replacing

12/14/2014

Volvo Construction Equipment

110359 - 310000 120001 - 320000 110001 - 110358 120001 - 120001

259

EC240C LR Op.no.

time (h)

395-031

0.40

Notes

Speaker, replacing

POWER TRANSMISSION

43 431-021

6.50

GEARBOX, Swing gearbox, replacing

431-031

3.50

Pump gearbox coupling assembly, replacing

431-117

1.25

Track gearbox, replacing cover

431-127

6.00

Track unit, replacing

44 441-021

3.00

HYDROSTATIC DRIVE Swing motor, replacing

441-022 441-022 441-025

0.80 0.80 2.00

Swing motor relief valve, replacing Swing motor relief valve, replacing Swing motor, replacing brake piston seal

441-112

0.70

Track motor relief valve, replacing

443-037 443-038 443-039

5.50 7.00 1.00

443-040

1.50

Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), 115001 - 120000 replacing 145001 - 310000 125001 - 140000 Center passage hose (center passage – motor), 115001 - 120000 replacing 145001 - 310000 125001 - 140000

49 492-031 492-031 492-032 492-091

3.00 2.50 9.00 0.50

MISCELLANEOUS Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

492-091

0.50

Ring gear grease pipe, replacing

260

Volvo Construction Equipment

115001 - 120000 145001 - 310000 125001 - 140000 115001 - 120000 145001 - 310000 125001 - 140000 115001 - 120000 145001 - 310000 125001 - 140000

115001 - 120000 145001 - 310000 125001 - 140000

115001 - 120000 145001 - 310000 125001 - 140000 115001 - 120000 145001 - 310000 125001 - 140000

111037 - 210000 110001 - 111306 111037 - 210000 115001 - 120000 145001 - 310000 125001 - 140000

12/14/2014

EC240C LR Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-001 716-002 716-002

3.50 4.50 0.80 0.80 0.80 0.80

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting

0.40 1.00 1.50 3.00 0.90

WHEELS; TRACKS; TYRE; HUB; DRUM Track shoe, replacing one Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one

77 775-032 775-051 775-061 775-066 775-071

110001 - 110761 110762 - 210000 110762 - 210000 110001 - 110761

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing

82 827-091 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 87 870-001 872-001 873-004 873-006 873-011

12/14/2014

Volvo Construction Equipment

261

EC240C LR Op.no.

time (h)

873-019 874-012 874-013 874-094 874-095 874-096

0.90 3.00 3.00 0.60 0.60 0.60

ECC control unit, replacing Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015

2.00 0.50

911-024 911-033

0.70 0.90

911-040

0.40

911-051 912-067 912-071 912-073 913-007 913-010 913-029 914-041

0.20 0.50 1.00 1.00 0.30 4.00 0.30 0.80

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing 110001 - 120000 140001 - 210000 120001 - 140000 Pipe and hose (pump - valve), replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

0.80 1.00 1.25 0.50

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Bucket assembly, replacing Bucket assembly, removal

92 924-005 924-006 925-011 925-012

262

Volvo Construction Equipment

12/14/2014

EC240C LR Op.no.

time (h)

925-013

0.90

97 974-010 974-013 974-014 974-021 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-061 975-062 975-065 99 993-022 993-023

12/14/2014

Notes

Bucket assembly, installation

12.00 4.50 5.50 3.00 2.00 1.00 0.50 0.60 0.70 0.70 3.50 3.50 1.75 1.50 1.25 3.00 1.50 0.70 1.00 9.00 2.50 1.50 1.75

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation

0.40 0.50

MISCELLANEOUS Automatic lubrication pump, removing Automatic lubrication pump, installing

Volvo Construction Equipment

263

264

Volvo Construction Equipment

12/14/2014

EC240C NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451 173-649

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

3.00 7.50 1.00 1.50 2.50 4.50 6.50 12.00 12.00 13.00 0.90 0.40 0.60 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012 217-005

3.00 1.50

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Oil level sensor, changing

22 221-022

0.40

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.50 0.30 0.60 0.80 0.80 0.40

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing

23 230-001 233-001 233-002 233-004 233-010 233-014

12/14/2014

Volvo Construction Equipment

265

EC240C NL Op.no.

time (h)

233-015 233-020 234-041 234-042 237-004 237-033 237-035 237-036 237-037

0.50 0.10 0.40 0.50 0.70 0.80 0.50 0.30 0.70

25 252-020 252-021 255-002 255-071 256-006 258-002 258-022

1.50 1.50 1.50 2.50 0.50 5.00 0.50

258-030

1.50

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-022

0.10 0.50 5.00 0.50 1.00 0.70 0.90 0.90 0.80 0.80

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90

BATTERY Battery charging capacity, checking Batteries, replacing

31 311-001 311-002

266

Volvo Construction Equipment

12/14/2014

EC240C NL Op.no.

time (h)

311-003 311-006 311-008

0.80 0.60 2.00

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

38 386-038 386-088

0.60 0.50

Notes

39 390-903 390-904 393-001 393-021

3.00 3.00 0.50 0.60

MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing

393-021

0.60

Radio, replacing

395-021

0.70

Antenna, replacing

12/14/2014

Volvo Construction Equipment

110359 - 310000 120001 - 320000 110001 - 110358 120001 - 120001

267

EC240C NL Op.no.

time (h)

395-031

0.40

Notes

Speaker, replacing

POWER TRANSMISSION

43 431-021

6.50

GEARBOX, Swing gearbox, replacing

431-031

3.50

Pump gearbox coupling assembly, replacing

431-117

1.25

Track gearbox, replacing cover

431-127

6.00

Track unit, replacing

44 441-021

3.00

HYDROSTATIC DRIVE Swing motor, replacing

441-022 441-022 441-025

0.80 0.80 2.00

Swing motor relief valve, replacing Swing motor relief valve, replacing Swing motor, replacing brake piston seal

441-112

0.70

Track motor relief valve, replacing

443-037 443-038 443-039

5.50 7.00 1.00

443-040

1.50

49 492-031 492-031 492-032 492-091

3.00 2.50 9.00 0.50

MISCELLANEOUS Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

492-091

0.50

Ring gear grease pipe, replacing

268

Volvo Construction Equipment

115001 - 120000 145001 - 310000 125001 - 140000 115001 - 120000 145001 - 310000 125001 - 140000 115001 - 120000 145001 - 310000 125001 - 140000

115001 - 120000 145001 - 310000 125001 - 140000

115001 - 120000 145001 - 310000 125001 - 140000 115001 - 120000 145001 - 310000 125001 - 140000

111037 - 210000 110001 - 111306 111037 - 210000 115001 - 120000 145001 - 310000 125001 - 140000

12/14/2014

EC240C NL Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-001 716-002 716-002

3.50 4.50 0.80 0.80 0.80 0.80

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting

0.40 1.00 1.50 3.00 0.90

WHEELS; TRACKS; TYRE; HUB; DRUM Track shoe, replacing one Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one

77 775-032 775-051 775-061 775-066 775-071

110001 - 110761 110762 - 210000 110762 - 210000 110001 - 110761

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing

82 827-091 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 87 870-001 872-001 873-004 873-006 873-011

12/14/2014

Volvo Construction Equipment

269

EC240C NL Op.no.

time (h)

873-019 874-012 874-013 874-094 874-095 874-096

0.90 3.00 3.00 0.60 0.60 0.60

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015

2.00 0.50

911-024 911-033

0.70 0.90

911-040

0.40

911-051 912-067 912-071 912-073 913-007 913-010 913-029 914-041

0.20 0.50 1.00 1.00 0.30 4.00 0.30 0.80

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

0.80 1.00 1.25 0.50

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Bucket assembly, replacing Bucket assembly, removal

92 924-005 924-006 925-011 925-012

270

Volvo Construction Equipment

12/14/2014

EC240C NL Op.no.

time (h)

925-013

0.90

12/14/2014

Notes

Bucket assembly, installation

12.00 4.50 5.50 3.00 2.00 1.00 0.50 0.60 0.70 0.70 3.50 3.50 1.75 1.50 1.25 3.00 1.50 0.70 1.00 9.00 2.50 1.50 1.75

0.40 0.50

MISCELLANEOUS Automatic lubrication pump, removing Automatic lubrication pump, installing

Volvo Construction Equipment

271

272

Volvo Construction Equipment

12/14/2014

EC25 Op.no.

12/14/2014

time (h)

Notes

Volvo Construction Equipment

273

274

Volvo Construction Equipment

12/14/2014

EC290C L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451 173-649

3.00 7.50 1.00 1.50 2.50 4.50 6.50 12.00 12.00 13.00 0.90 0.40 0.60 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-090

7.00 7.00 0.30

211-002 214-012 214-036 216-014 216-018 217-005

8.00 3.00 1.00 4.50 9.00 1.50

12/14/2014

Volvo Construction Equipment

275

EC290C L Op.no.

time (h)

Notes

22 221-022

0.40

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.50 0.30 0.60 0.80 0.80 0.40 0.50 0.10 5.50 0.40 0.50 0.70 0.80 0.50 0.30 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Injector, replacing one Fuel control valve (FCV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel rail pressure, checking

1.50 1.50 1.50 2.50 0.25 0.25 0.25 0.50 5.00 0.50

258-030

1.50

0.10 0.50 5.00 0.50 1.00 0.70 0.90

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002

276

Volvo Construction Equipment

12/14/2014

EC290C L Op.no.

time (h)

262-098 263-012 263-013

0.90 0.80 0.50

263-022

0.80

Notes

Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90 0.80 0.60 2.00

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056

12/14/2014

Volvo Construction Equipment

277

EC290C L Op.no.

time (h)

366-064

1.75

366-066 367-075

1.25 0.90

38 386-006 386-007 386-011 386-038 386-043 386-044 386-088 39 390-903 390-904 393-001 393-021 393-021 395-021 395-031

0.50 0.50 0.50 0.60 0.50 0.50 0.50

3.00 3.00 0.50 0.60 0.60 0.70 0.40

Notes

V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-021 431-031 431-036 431-053 431-115 431-117 431-127

6.50 6.50 3.50 4.50 6.50 2.50 1.50 6.00

GEARBOX, Swing gearbox, replacing Swing gearbox, replacing Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

1.00 2.50 0.80 1.50 1.50 0.40 0.75 0.70

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-112 278

Volvo Construction Equipment

110339 - 310000 110001 - 110338

110001 - 115000 115001 - 310000

111062 - 310000 115001 - 310000

110001 - 115000 110001 - 115000 110001 - 115000 110001 - 115000 110001 - 115000 110001 - 115000 12/14/2014

EC290C L Op.no.

time (h)

441-115 443-037 443-038 443-039

2.00 5.50 7.00 1.00

443-040

1.50

49 492-031 492-031 492-032 492-091

3.00 2.50 9.00 0.50

Notes

Track motor removed, replacing seal Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), 110001 - 115000 replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

111834 - 210000 110001 - 111832 111834 - 210000 110001 - 115000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-001 716-002 716-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-051 775-061 775-061 775-066 775-071 775-071 775-081

12/14/2014

3.50 4.50 0.80 0.80 0.80 0.80 2.00 3.00 3.50 0.40 8.00 1.25 1.75 1.00 1.50 1.50 3.00 0.90 0.90 3.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

Volvo Construction Equipment

110001 - 210000 110001 - 210000 110001 - 210000 110001 - 110001

115001 - 210000 110001 - 115000 110001 - 115000 115001 - 310000

279

EC290C L Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

280

Volvo Construction Equipment

12/14/2014

EC290C L Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

1.75 2.00 0.50 0.50 2.00 0.70 0.70 0.70 2.00 1.50 0.90

911-034 911-035 911-038 911-040

2.00 1.50 4.00 0.40

911-051 912-067 912-071 912-073 913-004

0.20 0.50 1.00 1.00 1.00

913-007 913-010 913-029 913-029 914-036 914-037 914-041

0.30 4.00 0.40 0.30 1.00 1.00 0.80

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.30 0.75 0.70 1.75 1.75 1.00 1.00 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Oil level gauge, replacing 115001 - 310000 Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing 115001 - 310000 Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

12/14/2014

Volvo Construction Equipment

281

EC290C L Op.no.

time (h)

92 924-001 924-021

1.00 2.00

925-011 925-012 925-013

1.25 0.50 0.90

97 974-010 974-013 974-014 974-017 974-021 974-022 974-024

13.00 5.00 6.50 2.00 3.00 2.50 0.50

974-025 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.50 2.00 1.00 0.50 0.60 0.70 0.70 3.50 3.50 1.75 1.50 1.25 3.00 3.00 1.50 0.70 1.00 9.00 4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.50 5.00 1.75 2.50 0.50

282

Notes

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

12/14/2014

EC290C LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451 173-649

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

3.00 7.50 1.00 1.50 2.50 4.50 6.50 12.00 12.00 13.00 0.90 0.40 0.60 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012 217-005

3.00 1.50

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Oil level sensor, changing

22 221-022

0.40

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.50 0.30 0.60 0.80 0.80 0.40

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing

23 230-001 233-001 233-002 233-004 233-010 233-014

12/14/2014

Volvo Construction Equipment

283

EC290C LR Op.no.

time (h)

233-015 233-020 234-041 234-042 237-004 237-033 237-035 237-036 237-037

0.50 0.10 0.40 0.50 0.70 0.80 0.50 0.30 0.70

25 252-020 252-021 255-002 255-071 256-006 258-002 258-022

1.50 1.50 1.50 2.50 0.50 5.00 0.50

258-030

1.50

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-022

0.10 0.50 5.00 0.50 1.00 0.70 0.90 0.90 0.80 0.80

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90

BATTERY Battery charging capacity, checking Batteries, replacing

31 311-001 311-002

284

Volvo Construction Equipment

12/14/2014

EC290C LR Op.no.

time (h)

311-003 311-006 311-008

0.80 0.60 2.00

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

38 386-038 386-088 39 390-903 390-904 393-001 393-021 393-021 395-021 395-031

12/14/2014

0.60 0.50

3.00 3.00 0.50 0.60 0.60 0.70 0.40

Notes

Volvo Construction Equipment

110339 - 310000 110001 - 110338

285

EC290C LR Op.no.

time (h)

Notes

POWER TRANSMISSION

43 431-021 431-021 431-031 431-053 431-117 431-127

GEARBOX, Swing gearbox, replacing Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox, replacing cover Track unit, replacing

6.50 6.50 3.50 6.50 1.50 6.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 443-039

2.50 0.80 1.50 1.50 0.40 0.70 5.50 7.00 1.00

443-040

1.50

49 492-031 492-031 492-032 492-091

3.00 2.50 9.00 0.50

110001 - 115000 115001 - 310000

111062 - 310000 115001 - 310000 110001 - 115000 110001 - 115000 110001 - 115000 110001 - 115000 110001 - 115000 110001 - 115000

110001 - 115000

111834 - 210000 110001 - 111832 111834 - 210000 110001 - 115000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-001 716-002 716-002

3.50 4.50 0.80 0.80 0.80 0.80

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting

3.00 3.50 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one

77 775-011 775-021 775-032 286

Volvo Construction Equipment

110001 - 210000 110001 - 210000 110001 - 210000 110001 - 110001

12/14/2014

EC290C LR Op.no.

time (h)

775-034 775-035 775-051 775-061 775-061 775-066 775-071 775-071 775-081

1.25 1.75 1.00 1.50 1.50 3.00 0.90 0.90 3.00

Notes

Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

115001 - 210000 110001 - 115000 110001 - 115000 115001 - 310000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 3.00 3.00 0.60 0.60 0.60

82 827-091 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 87 870-001 872-001 873-004 873-006 873-011 873-019 874-012 874-013 874-094 874-095 874-096

12/14/2014

Volvo Construction Equipment

287

EC290C LR Op.no.

88 881-003 881-005

time (h)

1.00 1.25

Notes

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-015 911-024 911-040

2.00 0.50 0.50 0.70 0.40

911-051 912-067 912-071 912-073 913-007 913-010 913-029 913-029 914-041

0.20 0.50 1.00 1.00 0.30 4.00 0.40 0.30 0.80

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Oil level gauge, replacing 115001 - 310000 Pipe and hose (pump - valve), replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing 115001 - 310000 Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 0.50 0.90

MECHANICAL EQUIPMENT/ATTACHMENT Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

92 925-011 925-012 925-013 97 974-010 974-013 974-014 974-021 974-031 974-032

288

13.00 5.00 6.50 3.00 2.00 1.00

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation

Volvo Construction Equipment

12/14/2014

EC290C LR Op.no.

time (h)

974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-061 975-062 975-065

0.50 0.60 0.70 0.70 3.50 3.50 1.75 1.50 1.25 3.00 1.50 0.70 1.00 9.00 2.50 1.50 1.75

12/14/2014

Notes

Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation

Volvo Construction Equipment

289

290

Volvo Construction Equipment

12/14/2014

EC290C NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451 173-649

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

3.00 7.50 1.00 1.50 2.50 4.50 6.50 12.00 12.00 13.00 0.90 0.40 0.60 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012 217-005

3.00 1.50

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Oil level sensor, changing

22 221-022

0.40

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.50 0.30 0.60 0.80 0.80 0.40

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing

23 230-001 233-001 233-002 233-004 233-010 233-014

12/14/2014

Volvo Construction Equipment

291

EC290C NL Op.no.

time (h)

233-015 233-020 234-041 234-042 237-004 237-033 237-035 237-036 237-037

0.50 0.10 0.40 0.50 0.70 0.80 0.50 0.30 0.70

25 252-020 252-021 255-002 255-071 256-006 258-002 258-022

1.50 1.50 1.50 2.50 0.50 5.00 0.50

258-030

1.50

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-022

0.10 0.50 5.00 0.50 1.00 0.70 0.90 0.90 0.80 0.80

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90

BATTERY Battery charging capacity, checking Batteries, replacing

31 311-001 311-002

292

Volvo Construction Equipment

12/14/2014

EC290C NL Op.no.

time (h)

311-003 311-006 311-008

0.80 0.60 2.00

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

38 386-038 386-088 39 390-903 390-904 393-001 393-021 393-021 395-021 395-031

12/14/2014

0.60 0.50

3.00 3.00 0.50 0.60 0.60 0.70 0.40

Notes

Volvo Construction Equipment

110339 - 310000 110001 - 110338

293

EC290C NL Op.no.

time (h)

Notes

POWER TRANSMISSION

43 431-021 431-021 431-031 431-053 431-117 431-127

GEARBOX, Swing gearbox, replacing Swing gearbox, replacing Pump gearbox coupling assembly, replacing Swing unit, replacing Track gearbox, replacing cover Track unit, replacing

6.50 6.50 3.50 6.50 1.50 6.00

44 441-021 441-022 441-024 441-025 441-026 441-112 443-037 443-038 443-039

2.50 0.80 1.50 1.50 0.40 0.70 5.50 7.00 1.00

443-040

1.50

49 492-031 492-031 492-032 492-091

3.00 2.50 9.00 0.50

110001 - 115000 115001 - 310000

111062 - 310000 115001 - 310000 110001 - 115000 110001 - 115000 110001 - 115000 110001 - 115000 110001 - 115000 110001 - 115000

110001 - 115000

111834 - 210000 110001 - 111832 111834 - 210000 110001 - 115000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-001 716-002 716-002

3.50 4.50 0.80 0.80 0.80 0.80

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting

3.00 3.50 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one

77 775-011 775-021 775-032 294

Volvo Construction Equipment

110001 - 210000 110001 - 210000 110001 - 210000 110001 - 110001

12/14/2014

EC290C NL Op.no.

time (h)

775-034 775-035 775-051 775-061 775-061 775-066 775-071 775-071 775-081

1.25 1.75 1.00 1.50 1.50 3.00 0.90 0.90 3.00

Notes

115001 - 210000 110001 - 115000 110001 - 115000 115001 - 310000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 3.00 3.00 0.60 0.60 0.60

82 827-091 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 87 870-001 872-001 873-004 873-006 873-011 873-019 874-012 874-013 874-094 874-095 874-096

12/14/2014

Volvo Construction Equipment

295

EC290C NL Op.no.

88 881-003 881-005

time (h)

1.00 1.25

Notes

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-015 911-024 911-040

2.00 0.50 0.50 0.70 0.40

911-051 912-067 912-071 912-073 913-007 913-010 913-029 913-029 914-041

0.20 0.50 1.00 1.00 0.30 4.00 0.40 0.30 0.80

914-051 914-060 914-081 914-084 914-091 916-096

0.30 0.70 1.75 1.75 1.00 0.80

1.25 0.50 0.90

MECHANICAL EQUIPMENT/ATTACHMENT Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

92 925-011 925-012 925-013 97 974-010 974-013 974-014 974-021 974-031 974-032

296

13.00 5.00 6.50 3.00 2.00 1.00

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation

Volvo Construction Equipment

12/14/2014

EC290C NL Op.no.

time (h)

974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-061 975-062 975-065

0.50 0.60 0.70 0.70 3.50 3.50 1.75 1.50 1.25 3.00 1.50 0.70 1.00 9.00 2.50 1.50 1.75

12/14/2014

Notes

Volvo Construction Equipment

297

298

Volvo Construction Equipment

12/14/2014

EC30 Op.no.

12/14/2014

time (h)

Notes

Volvo Construction Equipment

299

300

Volvo Construction Equipment

12/14/2014

EC330C L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079

3.00 11.00 1.00 1.50 2.50 4.50 6.50 9.50 13.00 10.00 1.00

173-101

0.50

Track motor gearbox, changing oil

173-401 173-412 173-451 173-649

0.60 0.20 1.25 0.20

Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

110001 - 210000 140001 - 140051 110001 - 210000 140001 - 140051

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-076 210-090

6.00 6.50 13.00 0.30

211-002 214-012 214-036 216-014

12.00 3.50 1.00 1.50

12/14/2014

ENGINE Engine, removing Engine, installing Engine, replacing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal

Volvo Construction Equipment

301

EC330C L Op.no.

216-018 217-005 22 221-022 23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-020 234-010 234-041 234-042 237-012

time (h)

4.50 14.00 0.60

0.50 0.30 1.75 0.20 2.00 0.40 0.50 0.10 5.00 0.40 0.50 6.00

Notes

Crankshaft, replacing rear oil seal Oil level sensor, changing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Unit injector, replacing

25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-022

1.25 1.25 0.80 4.00 0.25 0.25 0.25 0.40 7.00 0.40

258-030

1.75

0.10 0.70 7.50 1.00 1.25 0.80 3.00 1.50 0.60

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012

302

Volvo Construction Equipment

12/14/2014

EC330C L Op.no.

time (h)

263-013

0.50

263-022

1.25

Notes

Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90 0.80 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-001 311-002 311-003 311-006 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

12/14/2014

Volvo Construction Equipment

303

EC330C L Op.no.

38 386-006 386-007 386-011 386-017 386-038 386-043 386-044 386-088

time (h)

1.50 0.60 0.30 0.50 1.75 0.40 0.40 1.75

Notes

39 390-903 390-904 393-001 393-021 393-021

3.00 3.00 0.50 0.60 0.60

MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing Radio, replacing

395-021 395-031

0.70 0.40

Antenna, replacing Speaker, replacing

110001 - 310000 110001 - 140000 140001 - 310000

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-053 431-115 431-117

6.50 1.75 2.50 4.00 5.50 6.50 2.50 1.50

431-127

6.00

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover 115001 - 140000 145001 - 210000 Track unit, replacing

1.00 3.50 0.70 1.75 1.50 0.80 0.75 0.70

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-112

304

Volvo Construction Equipment

110001 - 115000

12/14/2014

EC330C L Op.no.

time (h)

Notes

140001 - 145000 441-115 443-037

2.00 6.00

443-038

7.50

443-039

1.00

443-040

1.75

49 492-021 492-031 492-031 492-032 492-091

11.00 2.50 3.00 9.50 0.50

Track motor removed, replacing seal Center passage, replacing

110001 - 115000 140001 - 145000 Center passage, replacing seal kit 110001 - 115000 140001 - 145000 Center passage hose (valve – center passage), 110001 - 115000 replacing 140001 - 145000 Center passage hose (center passage – motor), 110001 - 115000 replacing 140001 - 145000 MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

110001 - 115000 140001 - 145000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-001 710-001 710-002 710-002 716-001 716-001 716-002 716-002

FRAME Superstructure, removing Superstructure, removing Superstructure, removing Superstructure, installing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting

77 775-011 775-021 775-033 775-034 775-035 775-036 775-066 775-071 775-081

12/14/2014

3.50 3.50 3.50 4.50 4.50 2.00 1.50 1.75 2.50 5.00 4.00 9.00 1.75 2.00 11.00 3.00 1.00 4.50

110062 - 210000 110001 - 110061 110061 - 210000

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Track links, replacing Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

Volvo Construction Equipment

305

EC330C L Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

306

Volvo Construction Equipment

12/14/2014

EC330C L Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

1.75 3.00 0.50 2.00 1.00 1.00 0.70 1.50 1.25 1.25

911-034 911-035 911-038 911-040

1.75 1.00 4.00 0.60

911-051 912-001 912-067 912-071 912-073 913-004

0.20 8.50 0.70 0.80 0.90 1.00

913-007 913-029 914-036 914-037 914-041

0.30 0.30 1.25 1.25 0.60

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.40 0.75 0.80 1.75 1.75 1.00 1.50 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing

92 924-001

12/14/2014

Volvo Construction Equipment

307

EC330C L Op.no.

time (h)

924-021

2.00

925-011 925-012 925-013

1.25 0.50 0.90

Notes

Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

97 974-010 974-013 974-014 974-017 974-021 974-022 974-024

13.00 5.00 6.50 2.00 3.00 3.00 0.50

974-025 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.50 2.00 1.25 0.50 0.60 0.70 0.70 4.00 4.50 1.75 2.00 1.25 2.50 3.50 1.50 0.70 1.00 11.00 5.00 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.50 5.00 1.75 3.00 0.50

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

0.40

MISCELLANEOUS Automatic lubrication pump, removing

99 993-022

308

Volvo Construction Equipment

12/14/2014

EC330C L Op.no.

time (h)

993-023

0.50

12/14/2014

Notes

Automatic lubrication pump, installing

Volvo Construction Equipment

309

310

Volvo Construction Equipment

12/14/2014

EC35 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

171-002

2.00

172-002 173-007 173-010 173-014 173-016 173-059 173-075

3.00 3.00 3.00 4.00 4.00 0.50 0.75

173-081 173-087

0.50 0.50

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank Travel motor gearbox, changing oil Coolant, changing

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 210-073 214-012 218-001

2.50 3.50 3.50 0.50 3.00

ENGINE Engine, removing Engine, installing Engine and transmission, removing Valves, adjusting Rubber cushion, replacing

0.25

LUBRICATING SYSTEM Oil filter, replacing

22 222-011 23 233-002 233-014 233-041 234-010 236-073

0.50 0.25 0.25 4.00 2.00

237-002 237-019

0.50 0.50

FUEL SYSTEM Feed pump, replacing Fuel filters, replacing Fuel strainer, changing Fuel tank, replacing Injection pump, replacing incl setting injection timing Injectors, replacing all Fuel line, leak-off pipe, replacing

0.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing

2.50

COOLING SYSTEM Radiator, replacing

25 252-021 26 261-008

12/14/2014

Volvo Construction Equipment

311

EC35 Op.no.

time (h)

261-012 261-014 261-020 262-098 263-012 263-013

0.50 0.75 0.25 0.50 0.75 0.25

27 272-010 273-021

1.50 0.25

Notes

Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, removing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension ENGINE CONTROL Accelerator control cable, changing Stop magnet, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

32 321-002

0.75

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.00

STARTING SYSTEM Starter lock, replacing

0.25

LIGHTING Work lighting, replacing one head lamp assy

0.50 1.00 0.75 1.00

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Windscreen wiper front, replacing motor ECU, replacing

0.75 0.75 0.50 0.75

CABLE; FUSE; RELAY Battery cable +, replacing Cables, changing battery ground lead Battery disconnector, removal Fuse box, changing

0.25 0.75

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Fuel level sender, replacing

33 334-001 35 356-056 36 362-002 362-041 363-002 367-020 37 371-041 371-042 371-044 372-011 38 386-007 386-011

POWER TRANSMISSION

43 431-021 431-026

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal

312

8.00 1.50

Volvo Construction Equipment

12/14/2014

EC35 Op.no.

44 441-011 441-012 441-024 441-026 443-013

time (h)

2.00 0.50 1.50 4.00 5.00

Notes

HYDROSTATIC DRIVE Travel motor, replacing one Travel motor relief valve, replacing Swing motor, replacing plate (brake) Swing motor removed, replacing seal Turning joint, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-003

1.00

FRAME Counterweight, replacing

2.00 1.50 2.00 0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, removal Top roller, removal Bottom roller, removing

77 775-011 775-022 775-052 775-062

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 818-015

2.00 2.50

CAB, NAKED; CANOPY Cab, removing Cab suspension, rubber element replacing

1.00 0.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Engine hood, removing (on site)

0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing

2.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Sliding window, changing

0.25

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

2.00 0.75 1.50

AIR CONDITIONING UNIT Fan motor, replacing Heat control, replacing Heater hose, replacing

82 821-005 821-006 83 831-004 84 843-002 844-052 85 852-003 87 873-006 873-009 873-097

12/14/2014

Volvo Construction Equipment

313

EC35 Op.no.

88 881-003 881-005 884-001

time (h)

1.50 1.50 0.50

Notes

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right) Seat safety belt, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-005 911-011 911-024 911-026 911-038 911-051 912-001 912-074

0.50 1.00 1.00 1.00 1.00 7.00 0.25 5.00 2.00

912-075

2.00

913-007 913-010 914-051 914-058 914-071 915-001

4.50 3.50 0.50 2.50 2.50 0.50

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - swing motor), replacing Hydraulic oil tank, replacing Breather, replacing Control valve, replacing Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Accumulator, replacing Servo valve, replacing Servo pipe and hose, replacing Servo valve, solenoid replacing

314

Volvo Construction Equipment

12/14/2014

EC360C HR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451 173-649

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

3.00 11.00 1.00 1.50 2.50 4.50 6.50 9.50 13.00 10.00 1.00 0.50 0.60 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-076 210-090

6.00 6.50 13.00 0.30

214-012 216-014 216-018 217-005

3.50 1.50 4.50 14.00

22 221-022 23 230-001 233-001

12/14/2014

0.60

0.50 0.30

ENGINE Engine, removing Engine, installing Engine, replacing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil level sensor, changing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

Volvo Construction Equipment

315

EC360C HR Op.no.

time (h)

233-002 233-004 233-010 233-014 233-015 233-020 234-010 234-041 234-042 237-012

1.75 0.20 2.00 0.40 0.50 0.10 5.00 0.40 0.50 6.00

25 252-020 252-021 255-002 255-071 256-006 258-002 258-022

1.25 1.25 0.80 4.00 0.40 7.00 0.40

258-030

1.75

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-022

0.10 0.70 7.50 1.00 1.25 0.80 3.00 1.50 0.60 1.25

Notes

Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Unit injector, replacing INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing Charge air system, inspection COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

32 321-075

316

Volvo Construction Equipment

12/14/2014

EC360C HR Op.no.

33 331-021 334-002 334-002 35 356-056

time (h)

Notes

0.30 0.70 0.70

STARTING SYSTEM Starter motor, tests Starter switch, testing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing

38 386-006 386-007 386-011 386-017 386-038 386-044 386-088

1.50 0.60 0.30 0.50 1.75 0.40 1.75

387-031

0.40

0.50 0.60 0.70 0.40

MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing

39 393-001 393-021 395-021 395-031

POWER TRANSMISSION

43 431-031

4.00

GEARBOX, Pump gearbox coupling assembly, replacing

0.70

HYDROSTATIC DRIVE Swing motor relief valve, replacing

44 441-022

12/14/2014

Volvo Construction Equipment

317

EC360C HR Op.no.

49 492-021 492-027 492-031 492-031 492-032 492-091

time (h)

11.00 0.40 2.50 3.00 9.50 0.50

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002 716-006 716-007

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting Removable counterweight, removing Removable counterweight, installing

77 775-036

3.50 4.50 2.00 2.50 1.75 2.00 11.00

WHEELS; TRACKS; TYRE; HUB; DRUM Track links, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

0.90 1.25

PROTECTIVE EQUIPMENT, not specified in a special group Falling object guard, removal Falling object guard, installation

84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 86 867-000 867-001

318

Volvo Construction Equipment

12/14/2014

EC360C HR Op.no.

87 870-001 872-001 873-004 873-006 873-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

time (h)

Notes

5.00 0.50 3.00 0.90 0.70 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-033

1.75 3.00 0.50 1.00 1.25

911-034 911-035 911-038 911-040

1.75 1.00 4.00 0.60

911-051 912-036 912-037 912-067 913-007 913-010 913-029 914-041

0.20 0.50 0.50 0.70 0.30 3.50 0.30 0.60

914-051 914-081 914-084

0.40 1.75 1.75

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Hose rupture valve, removal Hose rupture valve, installation Main pressure relief valve, replacing Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing

12/14/2014

Volvo Construction Equipment

319

EC360C HR Op.no.

time (h)

914-091

1.50

Solenoid valve, replacing

2.50 1.75

UNIT, LOAD HANDLING Middle dipper arm cylinder, replacing Cab tilting cylinder, replacing

3.00

UNIT, DIGGING Demolition dipper arm cylinder, replacing

94 944-005 945-057 97 975-085

320

Notes

Volvo Construction Equipment

12/14/2014

EC360C L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079

3.00 11.00 1.00 1.50 2.50 4.50 6.50 9.50 13.00 10.00 1.00

173-079 173-101

1.00 0.50

Swing motor gearbox, changing oil Track motor gearbox, changing oil

173-101

0.50

Track motor gearbox, changing oil

173-401 173-412 173-451 173-649

0.60 0.20 1.25 0.20

Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

110001 - 115000 140001 - 140082 115001 - 210000 115001 - 140000 145001 - 340000 110001 - 115000 140001 - 140082

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-076 210-090

6.00 6.50 13.00 0.30

211-002

12.00

12/14/2014

ENGINE Engine, removing Engine, installing Engine, replacing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Cylinder head, replacing gasket

Volvo Construction Equipment

321

EC360C L Op.no.

214-012 214-036 216-014 216-018 217-005 22 221-022 23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-020 234-010 234-041 234-042 237-012

time (h)

3.50 1.00 1.50 4.50 14.00 0.60

0.50 0.30 1.75 0.20 2.00 0.40 0.50 0.10 5.00 0.40 0.50 6.00

Notes

Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil level sensor, changing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Unit injector, replacing

25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-022

1.25 1.25 0.80 4.00 0.25 0.25 0.25 0.40 7.00 0.40

258-030

1.75

0.10 0.70 7.50 1.00 1.25 0.80 3.00

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002

322

Volvo Construction Equipment

12/14/2014

EC360C L Op.no.

time (h)

262-098 263-012 263-013

1.50 0.60 0.50

263-022

1.25

Notes

Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90 0.80 0.60 2.00

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056

12/14/2014

Volvo Construction Equipment

323

EC360C L Op.no.

time (h)

366-064

1.75

366-066 367-075

1.25 0.90

38 386-006 386-007 386-011 386-017 386-038 386-043 386-044 386-088 39 390-903 390-904 393-001 393-021 395-021 395-031

1.50 0.60 0.30 0.50 1.75 0.40 0.40 1.75

3.00 3.00 0.50 0.60 0.70 0.40

Notes

110001 - 110187

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-053 431-115 431-117

6.50 1.75 2.50 4.00 5.50 6.50 2.50 1.50

431-127

6.00

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover 115001 - 140000 145001 - 210000 Track unit, replacing 115001 - 140000 145001 - 210000

44 441-017 441-021 441-022 441-024 441-025

324

1.00 3.50 0.70 1.75 1.50

Volvo Construction Equipment

12/14/2014

EC360C L Op.no.

time (h)

Notes

441-026 441-032 441-112

0.80 0.75 0.70

Swing motor removed, replacing seal Swing motor pressure, checking and adjusting Track motor relief valve, replacing

441-112

0.70

Track motor relief valve, replacing

441-115 443-037

2.00 6.00

Track motor removed, replacing seal Center passage, replacing

443-038

7.50

443-039

1.00

443-040

1.75

115001 - 140000 145001 - 210000 110001 - 115000 140001 - 145000

49 492-021 492-031 492-031 492-032 492-091

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

11.00 2.50 3.00 9.50 0.50

492-091

0.50

Ring gear grease pipe, replacing

492-095 492-095 492-096 492-096

0.70 0.60 0.70 0.60

Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation Swing ring gear cover, installation

115001 - 310000 145001 - 340000 110001 - 115000 140001 - 145000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-001 710-002 710-002 716-001 716-001 716-002 716-002 716-003

FRAME Superstructure, removing Superstructure, removing Superstructure, installing Superstructure, installing Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Counterweight, replacing

12/14/2014

3.50 3.50 4.50 4.50 2.00 1.50 1.75 2.50 2.00

Volvo Construction Equipment

110472 - 210000 110001 - 110471

325

EC360C L Op.no.

time (h)

77 775-011 775-021 775-032 775-033 775-034 775-035 775-036 775-051 775-061 775-066 775-066 775-071 775-081

5.00 4.00 0.50 9.00 1.75 2.00 11.00 1.00 2.00 3.00 3.00 1.00 4.50

775-094

1.75

Notes

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

115339 - 210000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 87 870-001 872-001

326

Volvo Construction Equipment

12/14/2014

EC360C L Op.no.

time (h)

873-004 873-006 873-011 873-019 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096

3.00 0.90 0.70 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

1.75 3.00 0.50 2.00 1.00 1.00 0.70 1.50 1.25 1.25

911-034 911-035 911-038 911-040

1.75 1.00 4.00 0.60

911-051 912-001 912-067 912-071 912-073 913-004

0.20 8.50 0.70 0.80 0.90 1.00

12/14/2014

Volvo Construction Equipment

327

EC360C L Op.no.

time (h)

913-007 913-010 913-029 914-036 914-037 914-041

0.30 3.50 0.30 1.25 1.25 0.60

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.40 0.75 0.80 1.75 1.75 1.00 1.50 0.80

92 924-001 924-021

1.00 2.00

925-011 925-012 925-013

1.25 0.50 0.90

97 974-010 974-013 974-014 974-017 974-021 974-022 974-024

13.00 5.00 6.50 2.00 3.00 3.00 0.50

974-025 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015 975-024

4.50 2.00 1.25 0.50 0.60 0.70 0.70 4.00 4.50 1.75 2.00 1.25

328

Notes

Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing

Volvo Construction Equipment

12/14/2014

EC360C L Op.no.

time (h)

Notes

975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

2.50 3.50 1.50 0.70 1.00 11.00 5.00 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.50 5.00 1.75 3.00 0.50

0.40 0.50

MISCELLANEOUS Automatic lubrication pump, removing Automatic lubrication pump, installing

99 993-022 993-023

12/14/2014

Volvo Construction Equipment

329

330

Volvo Construction Equipment

12/14/2014

EC360C NL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079

3.00 11.00 1.00 1.50 2.50 4.50 6.50 9.50 13.00 10.00 1.00

173-079 173-101

1.00 0.50

Swing motor gearbox, changing oil Track motor gearbox, changing oil

173-101

0.50

Track motor gearbox, changing oil

173-401 173-412 173-451 173-649

0.60 0.20 1.25 0.20

Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

110001 - 115000 140001 - 140082 115001 - 210000 115001 - 140000 145001 - 340000 110001 - 115000 140001 - 140082

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-076 210-090

6.00 6.50 13.00 0.30

214-012 216-014 216-018 217-005

3.50 1.50 4.50 14.00

12/14/2014

Volvo Construction Equipment

331

EC360C NL Op.no.

22 221-022 23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-020 234-010 234-041 234-042 237-012

time (h)

0.60

0.50 0.30 1.75 0.20 2.00 0.40 0.50 0.10 5.00 0.40 0.50 6.00

25 252-020 252-021 255-002 255-071 256-006 258-002 258-022

1.25 1.25 0.80 4.00 0.40 7.00 0.40

258-030

1.75

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-022

332

0.10 0.70 7.50 1.00 1.25 0.80 3.00 1.50 0.60 1.25

Notes

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Unit injector, replacing INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing Charge air system, inspection COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

Volvo Construction Equipment

12/14/2014

EC360C NL Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90 0.80 0.60

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-001 311-002 311-003 311-006 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.40 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU Engine speed control switch, replacing

1.50 0.60 0.30 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing

38 386-006 386-007 386-011 386-017

12/14/2014

Volvo Construction Equipment

333

EC360C NL Op.no.

time (h)

386-038 386-043 386-044 386-088

1.75 0.40 0.40 1.75

Notes

Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing

39 390-903 390-904 393-001 393-021 393-021

3.00 3.00 0.50 0.60 0.60

MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing Radio, replacing

395-021 395-031

0.70 0.40

Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-053 431-117

6.50 1.75 2.50 4.00 6.50 1.50

431-127

6.00

Track unit, replacing

44 441-021 441-022 441-024 441-025 441-026 441-112

3.50 0.70 1.75 1.50 0.80 0.70

441-112

0.70

443-037

6.00

443-038

7.50

443-039

1.00

334

110001 - 110187 110188 - 140000 140001 - 310000

115001 - 140000 145001 - 210000 115001 - 140000 145001 - 210000

115001 - 140000 145001 - 210000 Track motor relief valve, replacing 110001 - 115000 140001 - 145000 Center passage, replacing 110001 - 115000 140001 - 145000 Center passage, replacing seal kit 110001 - 115000 140001 - 145000 Center passage hose (valve – center passage), 110001 - 115000 replacing 140001 - 145000

Volvo Construction Equipment

12/14/2014

EC360C NL Op.no.

time (h)

443-040

1.75

Notes

Center passage hose (center passage – motor), 110001 - 115000 replacing 140001 - 145000

49 492-021 492-031 492-031 492-032 492-091

MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

11.00 2.50 3.00 9.50 0.50

492-091

0.50

Ring gear grease pipe, replacing

492-095 492-095 492-096 492-096

0.70 0.60 0.70 0.60

Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation Swing ring gear cover, installation

115001 - 310000 145001 - 340000 110001 - 115000 140001 - 145000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-001 710-002 710-002 716-001 716-001 716-002 716-002

77 775-036 775-066 775-066 775-094

3.50 3.50 4.50 4.50 2.00 1.50 1.75 2.50 11.00 3.00 3.00 1.75

WHEELS; TRACKS; TYRE; HUB; DRUM Track links, replacing Bottom roller, replacing seal Bottom roller, replacing seal Full track guard, replacing

110472 - 210000 110001 - 110471 110001 - 110471

115339 - 210000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

12/14/2014

1.75 2.50

Volvo Construction Equipment

335

EC360C NL Op.no.

82 827-091 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 87 870-001 872-001 873-004 873-006 873-011 873-019 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

time (h)

Notes

1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 3.00 3.00 0.60 0.60 0.60

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-024 911-033

1.75 3.00 0.50 1.00 1.25

911-034 911-035 911-038

1.75 1.00 4.00

336

Volvo Construction Equipment

12/14/2014

EC360C NL Op.no.

time (h)

911-040

0.60

911-051 912-067 912-071 912-073 913-007 913-010 913-029 914-041

0.20 0.70 0.80 0.90 0.30 3.50 0.30 0.60

914-051 914-060 914-081 914-084 914-091 916-096

0.40 0.80 1.75 1.75 1.50 0.80

Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 0.50 0.90

MECHANICAL EQUIPMENT/ATTACHMENT Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

92 925-011 925-012 925-013 97 974-010 974-013 974-014 974-021 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-061

12/14/2014

13.00 5.00 6.50 3.00 2.00 1.25 0.50 0.60 0.70 0.70 4.00 4.50 1.75 2.00 1.25 2.50 1.50 0.70 1.00 11.00 2.50

Notes

Volvo Construction Equipment

337

EC360C NL Op.no.

time (h)

975-062 975-065

1.50 1.75

Bucket cylinder, removal Bucket cylinder, installation

0.40 0.50

MISCELLANEOUS Automatic lubrication pump, removing Automatic lubrication pump, installing

99 993-022 993-023

338

Notes

Volvo Construction Equipment

12/14/2014

EC45 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

171-002

2.00

172-002 173-007 173-010 173-014 173-016 173-059 173-075

3.00 3.00 3.00 4.00 4.00 0.50 0.75

173-081 173-087

0.50 0.50

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 210-073 214-012 218-001

2.50 3.50 3.50 0.50 3.00

ENGINE Engine, removing Engine, installing Engine and transmission, removing Valves, adjusting Rubber cushion, replacing

0.25

LUBRICATING SYSTEM Oil filter, replacing

22 222-011 23 233-002 233-014 233-041 234-010 236-073

0.50 0.25 0.25 4.00 2.00

237-002 237-019

0.50 0.50

1.00 0.50

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing

25 252-020 252-021

12/14/2014

Volvo Construction Equipment

339

EC45 Op.no.

26 261-008 261-012 261-014 261-020 262-098 263-012 263-013 27 272-010 273-021

time (h)

2.50 0.50 0.75 0.25 0.50 0.75 0.25

1.50 0.25

Notes

COOLING SYSTEM Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, removing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension ENGINE CONTROL Accelerator control cable, changing Stop magnet, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.50

BATTERY Batteries, replacing

0.75

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.50 1.00

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 33 331-018 334-001 35 352-008

0.25

356-056

0.25

LIGHTING Headlamp reflector and/or glass, replacing one incl adjusting Work lighting, replacing one head lamp assy

0.50 1.00 0.75 1.00

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Windscreen wiper front, replacing motor ECU, replacing

0.75 0.75 0.50 0.75

CABLE; FUSE; RELAY Battery cable +, replacing Cables, changing battery ground lead Battery disconnector, removal Fuse box, changing

0.25

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing

36 362-002 362-041 363-002 367-020 37 371-041 371-042 371-044 372-011 38 386-007

340

Volvo Construction Equipment

12/14/2014

EC45 Op.no.

time (h)

386-011

0.75

Notes

Fuel level sender, replacing

POWER TRANSMISSION

43 431-021

8.00

GEARBOX, Swing gearbox, replacing

2.00 0.50 2.50 1.50 4.00 5.00

HYDROSTATIC DRIVE Travel motor, replacing one Travel motor relief valve, replacing Swing motor, replacing Swing motor, replacing plate (brake) Swing motor removed, replacing seal Turning joint, replacing

44 441-011 441-012 441-021 441-024 441-026 443-013

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-003

1.00

FRAME Counterweight, replacing

2.00 1.50 2.50 2.00 0.50 0.75

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, removal Track chain assembly, replacing (incl. shoe fitting) Top roller, removal Bottom roller, removing Track guard, replacing one

77 775-011 775-022 775-031 775-052 775-062 775-071

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 818-015

2.00 2.50

CAB, NAKED; CANOPY Cab, removing Cab suspension, rubber element replacing

1.00 0.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Engine hood, removing (on site)

0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing

82 821-005 821-006 83 831-004

12/14/2014

Volvo Construction Equipment

341

EC45 Op.no.

84 843-002 844-052 85 852-003 87 873-006 873-009 873-097 88 881-003 881-005 884-001

time (h)

Notes

2.00 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Sliding window, changing

0.25

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

2.00 0.75 1.50

AIR CONDITIONING UNIT Fan motor, replacing Heat control, replacing Heater hose, replacing

1.50 1.50 0.50

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right) Seat safety belt, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-005 911-011 911-024 911-026 911-038 911-051 912-001 912-074

0.50 1.00 1.00 1.00 1.00 7.00 0.25 5.00 2.00

912-075

2.00

913-007 913-010 914-051 914-058 914-071 915-001

4.50 3.50 0.50 2.50 2.50 0.50

342

Volvo Construction Equipment

12/14/2014

EC460C HR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451 173-649

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

3.00 11.00 1.00 1.50 2.50 4.50 7.00 10.00 13.00 11.00 1.50 0.50 0.60 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012 216-014 216-018

3.50 1.50 4.50

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

0.50 0.30 1.75 0.20 2.00 0.40 0.50 0.10 0.40

23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-020 234-041

12/14/2014

Volvo Construction Equipment

343

EC460C HR Op.no.

time (h)

234-042 237-012

0.50 6.00

25 252-020 252-021 255-002 255-071 256-006 258-002 258-022

1.25 1.25 0.80 4.00 0.40 7.00 0.40

258-030

1.75

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-022

0.10 0.70 7.50 1.00 1.25 0.80 3.00 1.50 0.60 1.25

Notes

Fuel filling pump, installing Unit injector, replacing INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing Charge air system, inspection COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

0.30 0.70 0.70

STARTING SYSTEM Starter motor, tests Starter switch, testing Starter switch, testing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-075 33 331-021 334-002 334-002 35 356-056

344

Volvo Construction Equipment

12/14/2014

EC460C HR Op.no.

time (h)

36 362-002 362-041 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

Notes

38 386-006 386-007 386-011 386-017 386-038 386-044 386-088

1.50 0.60 0.30 0.50 1.75 0.40 1.75

387-031

0.40

0.50 0.60 0.70 0.40

MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing

39 393-001 393-021 395-021 395-031

POWER TRANSMISSION

44 441-111 441-112 443-037 443-038 443-039

3.50 0.70 6.00 7.50 1.00

443-040

1.75

HYDROSTATIC DRIVE Track motor, replacing Track motor relief valve, replacing Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing

49 492-027 492-031 492-091

12/14/2014

0.40 2.50 0.50

MISCELLANEOUS Swing limitation sensor, adjusting Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

Volvo Construction Equipment

345

EC460C HR Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-036 775-061 775-071

WHEELS; TRACKS; TYRE; HUB; DRUM Track links, replacing Bottom roller, replacing one Track guard, replacing one

11.00 1.25 1.25

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Tool box assembly, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

0.90 1.25

PROTECTIVE EQUIPMENT, not specified in a special group Falling object guard, removal Falling object guard, installation

5.00 0.50 3.00 0.90 0.70 0.90 3.00 3.00 0.60 0.60 0.60

82 827-091 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 86 867-000 867-001 87 870-001 872-001 873-004 873-006 873-011 873-019 874-012 874-013 874-094 874-095 874-096

346

Volvo Construction Equipment

12/14/2014

EC460C HR Op.no.

88 881-003 881-005

time (h)

1.00 1.25

Notes

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-015 911-024 911-033

1.75 0.50 0.60 0.90

911-038 911-040

4.50 0.60

911-051 912-067 912-177 913-029 914-041

0.20 0.60 1.75 0.30 0.60

914-051 914-081 914-084 914-091

0.40 1.75 1.75 1.50

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Demolition control valve, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing

2.00 2.50 2.00 1.25 1.75

UNIT, LOAD HANDLING Demolition equipment, removal Demolition equipment, installation Base boom modular joint cylinder, replacing Base boom modular joint cylinder pin, replacing Cab tilting cylinder, replacing

1.75 2.50 0.70 0.70 1.25 1.50 0.70 1.00

UNIT, DIGGING Digging equipment, removal Digging equipment, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm connecting rod, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation

94 940-006 940-007 944-004 944-006 945-057 97 970-006 970-007 975-006 975-007 975-024 975-028 975-032 975-035

12/14/2014

Volvo Construction Equipment

347

348

Volvo Construction Equipment

12/14/2014

EC460C L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451 173-649

3.00 11.00 1.00 1.50 2.50 4.50 7.00 10.00 13.00 11.00 1.50 0.50 0.60 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-090

7.00 8.00 0.30

211-002 214-012 214-036 216-014 216-018 217-005

12.00 3.50 1.00 1.50 4.50 15.00

12/14/2014

Volvo Construction Equipment

349

EC460C L Op.no.

22 221-022 23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-020 234-010 234-041 234-042 237-012

time (h)

0.60

0.50 0.30 1.75 0.20 2.00 0.40 0.50 0.10 5.00 0.40 0.50 6.00

25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-022

1.25 1.25 0.80 4.00 0.25 0.25 0.25 0.40 7.00 0.40

258-030

1.75

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-013

350

0.10 0.70 7.50 1.00 1.25 0.80 3.00 1.50 0.60 0.50

Notes

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Unit injector, replacing INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing Charge air system, inspection COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension

Volvo Construction Equipment

12/14/2014

EC460C L Op.no.

time (h)

263-022

1.25

Notes

Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.90 0.80 0.60 2.00

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.25 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

12/14/2014

Volvo Construction Equipment

351

EC460C L Op.no.

38 386-006 386-007 386-011 386-017 386-038 386-043 386-044 386-088 39 390-903 390-904 393-001 393-021 393-021 395-021 395-031

time (h)

1.50 0.60 0.30 0.50 1.75 0.50 0.40 1.75

3.00 3.00 0.50 0.60 0.60 0.70 0.40

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-127

6.00 0.50 2.50 4.00 5.50 3.00 1.50 6.00

1.00 3.00 0.80 1.50 1.50 0.30 0.75 3.50 0.70 2.00

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-111 441-112 441-115

352

Volvo Construction Equipment

110001 - 110128 110129 - 310000

115395 - 210000 115395 - 210000

12/14/2014

EC460C L Op.no.

time (h)

443-037 443-038 443-039

6.00 7.50 1.00

443-040

1.75

49 492-031 492-091 492-091

2.50 0.50 0.50

Notes

110001 - 115000 110001 - 115000 110001 - 115000 110001 - 115000

115001 - 310000 110001 - 115000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002 716-003 716-006 716-007

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting Counterweight, replacing Removable counterweight, removing Removable counterweight, installing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-036 775-051 775-061 775-066 775-071 775-081

12/14/2014

4.00 5.00 2.00 2.50 2.00 1.25 1.50 5.00 5.00 0.50 9.00 1.75 2.00 11.00 1.00 1.25 3.00 1.25 4.50

110349 - 210000

Volvo Construction Equipment

353

EC460C L Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.75 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

354

Volvo Construction Equipment

12/14/2014

EC460C L Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

1.75 3.00 0.50 2.00 0.60 1.00 0.70 1.50 1.25 0.90

911-034 911-035 911-038 911-040

2.50 1.50 4.50 0.60

911-051 912-001 912-067 912-071 912-073 913-004

0.20 8.50 0.60 0.80 1.00 1.00

913-007 913-010 913-029 914-036 914-037 914-041

0.30 4.50 0.30 1.25 1.25 0.60

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.40 0.75 1.25 1.75 1.75 1.00 1.50 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing

92 924-001

12/14/2014

Volvo Construction Equipment

355

EC460C L Op.no.

time (h)

924-021

2.00

925-011 925-012 925-013

1.25 0.50 0.90

Notes

Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

97 974-010 974-013 974-014 974-017 974-021 974-022 974-024

17.00 6.00 6.50 2.00 3.00 3.00 0.50

974-025 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.50 2.00 1.25 0.50 0.60 0.70 0.70 4.00 4.50 1.75 2.00 1.25 2.50 3.50 1.50 0.70 1.00 11.00 5.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.50 5.00 1.75 3.00 0.50

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

0.40

MISCELLANEOUS Automatic lubrication pump, removing

99 993-022

356

Volvo Construction Equipment

12/14/2014

EC460C L Op.no.

time (h)

993-023

0.50

12/14/2014

Notes

Automatic lubrication pump, installing

Volvo Construction Equipment

357

358

Volvo Construction Equipment

12/14/2014

EC55B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

171-002

2.00

173-002 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-077 173-079 173-101

1.25 2.50 5.50 7.50 9.50 0.70 1.00 0.30 0.20 0.60 0.40

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Hydraulic oil tank, changing breather filter Swing motor gearbox, changing oil Track motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 211-002 214-012 214-036 216-014 216-018

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

4.50 5.00 5.00 1.25 1.00 3.00 6.00

23 233-001 233-002 233-014 234-010 234-041 234-042 236-001 236-030 236-073

0.20 0.40 0.40 2.50 0.40 0.50 0.50 1.50 2.75

237-002 237-004

2.50 1.75

12/14/2014

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Fuel filters, replacing Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Idling speed, checking and adjusting Injection timing, checking Injection pump, replacing incl setting injection timing Injectors, replacing all Injector, replacing one

Volvo Construction Equipment

359

EC55B Op.no.

25 252-020 256-001 256-003 256-004 256-006

time (h)

1.25 0.25 0.25 0.25 0.75

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-013

0.10 0.75 3.00 0.50 1.00 0.50 1.50 1.75 0.75 0.20

263-022

1.00

Notes

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003 311-006

0.80 0.75 0.50 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.75 0.50 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.50 0.50

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing

32 321-002 33 331-018 331-081 334-011 35 356-056 36 362-002 362-041

360

Volvo Construction Equipment

12/14/2014

EC55B Op.no.

time (h)

362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-050 364-052 364-056

0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50 0.50

Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Switch, replacing Relay (general), replacing Battery relay, replacing Pre-heating relay, replacing

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

0.50 0.50 0.50 1.00

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Information display, replacing

1.00 0.50 1.00 0.50

MISCELLANEOUS Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing

37 372-020 372-091 379-011 38 386-006 386-007 386-011 387-005 39 393-021 395-021 395-022 395-031

Notes

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-125 431-126 431-127

6.50 1.00 2.00 4.00 4.00 2.00 1.00 1.75 1.75 3.50

3.50 0.75

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing

44 441-021 441-022

12/14/2014

Volvo Construction Equipment

361

EC55B Op.no.

time (h)

441-023 441-024 441-025 441-026 441-028 441-112 441-115 443-037 443-038 443-039

3.50 1.75 1.75 1.50 0.75 0.70 1.50 5.00 7.50 0.90

443-040

1.50

49 492-031 492-091

2.00 0.50

Notes

Swing motor, replacing cylinder block Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Swing motor brake valve, replacing Track motor relief valve, replacing Track motor removed, replacing seal Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-034 775-035 775-036 775-041 775-042 775-051 775-061 775-071 775-080 775-081

362

0.75 0.75 1.50 2.50 2.50 0.30 0.90 1.25 4.50 0.80 0.80 0.80 0.90 0.30 2.50 2.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing Track chain assembly, installing Track links, replacing Rubber track, removing Rubber track, installing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track tension cylinder, replacing Track recoil spring (tensioner) assembly, replacing

Volvo Construction Equipment

12/14/2014

EC55B Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.25 1.50 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

0.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

0.75

CAB INTERIOR/UPHOLSTERY Seat, replacing

1.00 1.00 4.00 4.00 1.00 0.50 0.75 1.00 1.50 0.75 1.50 1.50 1.50 1.25 1.25 1.00

AIR CONDITIONING UNIT Duct, replacing Defroster hose, replacing Heater core, replacing Fan motor, replacing Heater hose, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 87 872-011 872-021 873-004 873-006 873-097 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-081 874-082 874-083 874-091

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing

12/14/2014

0.20 0.50

Volvo Construction Equipment

363

EC55B Op.no.

time (h)

911-005 911-011 911-015 911-024 911-025 911-026 911-031 911-033

1.75 1.50 0.50 1.75 1.00 1.00 1.00 1.50

911-038 911-043 911-051 912-001 912-067 912-071 912-073 912-074

2.00 0.25 0.20 9.00 1.50 0.70 0.70 0.50

912-075

0.50

913-007 913-010 913-013 914-036 914-051 914-060 914-071 914-081 914-084 914-086 914-091 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.30 4.00 5.00 1.25 0.30 1.00 0.50 1.00 2.00 1.00 1.00 0.50 0.75 0.50 0.75 0.50 0.50 0.50 0.50 0.50 0.50

916-095

0.50

364

Notes

Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Servo system filter, replacing Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Servo pump block seal, replacing Accumulator, replacing Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve)

Volvo Construction Equipment

12/14/2014

EC55B Op.no.

time (h)

916-096

1.00

92 924-002 924-003 924-004 924-041 924-042 924-043 924-044 924-045

1.00 0.75 0.50 0.50 0.50 0.25 0.50 0.50

925-011 925-012 925-013

0.75 0.20 0.50

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

5.50 1.75 4.00 1.00 0.30 1.50 1.50 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

1.50 0.50 0.90 1.25 2.50 0.60 0.90 1.25 1.50 1.50 0.90 0.40 0.60 4.00 1.50 0.50

975-061 975-062

1.50 0.60

12/14/2014

Notes

Hammer and shear pedal valve (RCV), replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal

Volvo Construction Equipment

365

EC55B Op.no.

time (h)

975-063 975-065 975-069 975-070

1.50 0.80 1.50 0.50

366

Notes

Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

12/14/2014

EC700C L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451

3.00 11.00 1.00 1.50 2.50 4.50 7.00 10.00 13.00 11.00 1.25 0.60 0.80 0.20 1.50

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-076 210-090

7.50 8.50 17.00 0.30

214-012 214-036 216-014 216-018 217-005

3.00 1.50 4.00 12.00 16.00

12/14/2014

ENGINE Engine, removing Engine, installing Engine, replacing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil level sensor, changing

Volvo Construction Equipment

367

EC700C L Op.no.

22 221-022 23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-020 234-010 234-041 234-042 237-012

time (h)

0.40

0.50 0.30 1.75 0.40 1.50 0.40 0.50 0.20 5.00 0.40 0.50 5.50

25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-022

1.75 1.50 1.50 4.50 0.20 0.20 0.20 0.70 5.00 0.70

258-030

2.00

26 261-002 261-004 261-008 261-012 261-014 261-018 262-098 263-012 263-013

0.10 0.70 5.50 0.90 1.50 0.90 1.25 0.60 0.50

263-022

0.90

368

Notes

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Unit injector, replacing INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing Charge air system, inspection COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

Volvo Construction Equipment

12/14/2014

EC700C L Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.60 0.90 0.70 0.50 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.50 0.30 0.40 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-052 364-056 366-064

0.40 0.30 0.50 0.40 0.50 0.50 0.60 0.60 0.60 1.75

366-066 367-075

1.25 0.90

0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing

38 386-006

12/14/2014

Volvo Construction Equipment

369

EC700C L Op.no.

time (h)

386-007 386-011 386-017 386-038 386-043 386-044 386-088

0.60 0.30 0.40 1.75 0.50 0.50 1.75

39 390-903 390-904 393-001 393-021 393-021 395-021 395-031

3.00 3.00 0.50 0.60 0.60 0.70 0.40

Notes

Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-113 431-114 431-115 431-117 431-127

6.50 1.75 2.50 7.00 7.00 4.00 3.50 3.00 1.75 7.00

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Track gearbox, removing Track gearbox, installing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

1.25 3.50 0.60 1.50 1.50 1.00 1.00 6.00 0.80 2.00 6.00

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-111 441-112 441-115 443-037

370

Volvo Construction Equipment

110001 - 110011 110012 - 310000

12/14/2014

EC700C L Op.no.

time (h)

443-038 443-039

7.50 1.50

443-040

2.00

49 492-031 492-091

3.00 0.50

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-003 716-006 716-007 718-002 718-003

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, replacing Removable counterweight, removing Removable counterweight, installing Retractable track, removing Retractable track, installing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-036 775-051 775-061 775-071 775-080 775-081

4.00 5.00 2.00 4.00 1.25 1.50 2.50 3.00 4.50 5.00 0.60 9.00 1.50 2.50 11.00 1.00 1.25 1.25 4.00 4.50

110001 - 110110

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track tension cylinder, replacing Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

CAB, NAKED; CANOPY Cab, removing

12/14/2014

1.75

Volvo Construction Equipment

371

EC700C L Op.no.

time (h)

810-002

2.50

Cab, installing

1.00 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.75 1.50 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing

372

3.00

Volvo Construction Equipment

12/14/2014

EC700C L Op.no.

time (h)

911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

5.00 0.50 2.00 1.25 1.00 0.75 1.50 1.25 2.00

911-034 911-038 911-051 912-001 912-067 912-070 912-071 912-073 913-004

2.50 5.00 0.20 10.00 0.75 1.00 1.00 1.50 1.25

913-007 913-010 913-029 914-036 914-037 914-041

0.30 6.00 0.30 1.50 1.50 0.80

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.40 0.70 1.50 1.75 1.75 1.00 1.00 1.00

92 924-001 924-021

1.50 2.50

925-011 925-012 925-013

1.50 0.70 1.00

12/14/2014

Notes

Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Hydraulic oil tank, replacing Breather, replacing Control valve, replacing Main pressure relief valve, replacing Check valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

Volvo Construction Equipment

373

EC700C L Op.no.

time (h)

97 974-010 974-013 974-014 974-017 974-021 974-022 974-024

14.00 7.00 7.00 2.00 3.00 3.00 0.70

974-025 974-031 974-032 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-044

6.00 1.50 1.50 0.80 0.80 4.50 4.50 1.50 1.50 1.50 3.00 3.50 1.50 0.90 0.80 8.00 0.50

975-061 975-062 975-065

2.50 1.25 1.25

374

Notes

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation

Volvo Construction Equipment

12/14/2014

ECR145C L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-001 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-018 173-022 173-030

3.00 8.00 0.10 0.60 1.00 1.50 1.50 5.50 5.00 9.50 9.50 10.00 0.30

173-079 173-101 173-401 173-412 173-451 173-649

0.70 0.40 0.70 0.40 1.25 0.30

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, as required Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 100 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, according to display message Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012 217-005

2.50 2.50

12/14/2014

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Oil level sensor, changing

Volvo Construction Equipment

375

ECR145C L Op.no.

22 221-022 23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-020 234-010 234-041 234-042 235-003 237-002 237-004 237-030 237-032 237-035 237-037

time (h)

0.60

0.50 0.30 0.80 0.50 1.00 0.40 0.50 0.10 4.00 0.40 0.40 0.40 2.00 0.70 1.25 1.50 0.50 0.70

Notes

25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-022

2.00 2.00 2.50 4.00 0.25 0.25 0.25 0.60 6.00 0.40

258-030

1.00

0.10 0.70 6.00 0.60 1.25 1.25

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing

26 261-002 261-004 261-008 261-012 261-014 261-018

376

Volvo Construction Equipment

12/14/2014

ECR145C L Op.no.

time (h)

262-002 262-098 263-012 263-013

1.00 0.90 0.60 0.50

263-022

0.60

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.50 0.90

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 1.00 0.90 0.60 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

2.50 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.30 0.30 0.50 1.00 0.40 0.50 0.50

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 363-091

12/14/2014

Volvo Construction Equipment

377

ECR145C L Op.no.

time (h)

364-003 366-064

0.60 1.50

366-066

0.90

38 386-006 386-007 386-011 386-017 386-043 386-088 39 390-903 390-904 393-001 393-021 395-021 395-031

0.50 0.60 0.50 0.50 0.50 0.60

3.00 3.00 0.50 0.60 0.40 0.40

Notes

Control lockout lever switch, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Travel speed sensor or alarm sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-127

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-112 441-115 443-037 378

5.50 1.50 2.50 5.50 5.50 1.75 1.25 6.00 1.00 4.50 1.25 1.50 1.50 0.40 0.75 0.70 2.00 10.00

12/14/2014

ECR145C L Op.no.

time (h)

443-038 443-039

12.00 1.25

443-040

1.75

49 492-021 492-031 492-031 492-032 492-032 492-091

17.00 3.00 3.00 9.00 15.00 0.50

Notes

Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

110665 - 210000 110001 - 110664 110665 - 210000 110001 - 110664

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting Counterweight, replacing

6.50 8.50 1.00 1.00 2.00

77 775-011 775-021 775-032 775-033 775-034 775-035 775-036 775-051 775-061 775-071 775-081

3.00 3.50 0.40 7.50 1.25 1.75 9.50 1.00 1.50 0.90 3.00

775-094

1.75

12/14/2014

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

Volvo Construction Equipment

379

ECR145C L Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.50 2.00

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 2.00 4.00 4.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

1.75 1.75 0.50 3.50 4.00 0.90 0.40 1.75 1.25 1.25 3.50 3.50 1.75 0.60 0.40 0.60 0.60 0.40

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Cab filter, replacing Heater core, replacing Fan motor, replacing Water valve, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling110001 - 110013 Expansion valve, replacing incl draining and filling110014 - 210000 Defroster actuator, replacing Vent actuator, replacing 110021 - 310000 Vent actuator, replacing 110001 - 110020 Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

82 821-005 83 831-004 84 841-061 843-002 843-012 843-013 85 852-008 87 870-003 870-004 872-001 873-004 873-006 873-014 873-019 874-006 874-010 874-011 874-012 874-013 874-013 874-021 874-094 874-094 874-095 874-096 88 881-003 881-005

380

Volvo Construction Equipment

12/14/2014

ECR145C L Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

2.00 6.50 0.50 2.00 1.50 0.70 1.50 2.00 2.00 1.50

911-034 911-035 911-038 911-040

6.50 1.25 3.50 0.50

911-051 912-067 912-071 912-073 913-004

0.40 0.70 0.70 0.70 1.00

913-007 913-010 913-029 914-036 914-037 914-041

0.30 5.00 0.40 1.00 1.00 0.60

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.40 0.75 0.80 1.75 1.75 1.25 1.50 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 0.80

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit, removal

92 924-001 924-005

12/14/2014

Volvo Construction Equipment

381

ECR145C L Op.no.

time (h)

924-006 924-021

1.00 2.00

925-011 925-012 925-013

1.25 0.50 0.90

Notes

Quickfit, installation Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

97 974-010 974-013 974-014 974-017 974-022 974-024

12.00 4.50 7.50 2.00 2.50 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.00 1.25 1.25 3.50 3.50 1.50 1.25 1.25 2.50 3.00 1.50 0.50 0.50 5.00 4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.00 0.80 5.00 1.25 2.00 0.50

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

0.60 0.80

FUNCTION FOR ROAD CONSTRUCTION Blade lift cylinder, removing Blade lift cylinder, installing

98 981-081 981-086

382

Volvo Construction Equipment

12/14/2014

ECR235C L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-001 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-018 173-022 173-030

3.00 8.00 0.10 0.60 1.00 1.50 1.75 5.50 5.50 9.50 9.50 11.00 0.30

173-079 173-101 173-401 173-412 173-451 173-649

0.70 0.40 0.70 0.40 1.25 0.30

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, as required Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 100 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, according to display message Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.00

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012 214-036 217-005

2.50 1.00 2.50

12/14/2014

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Valve covers, fitting new gasket Oil level sensor, changing

Volvo Construction Equipment

383

ECR235C L Op.no.

22 221-022 23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-020 234-010 234-041 234-042 235-003 237-002 237-004 237-030 237-033 237-037

time (h)

0.60

0.50 0.30 0.90 0.50 1.25 0.40 0.50 0.20 4.00 0.40 0.50 0.40 3.00 0.70 1.50 0.80 0.70

Notes

25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 256-006 258-022

2.00 2.00 3.00 2.00 0.25 0.25 0.25 1.25 1.00

258-030

1.75

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Charge air cooler connection (hose, tube), replacing Charge air system, inspection

0.10 0.70 1.25 2.00 1.25 1.00 1.50 0.60

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing

26 261-002 261-004 261-012 261-014 261-018 262-002 262-098 263-012

384

Volvo Construction Equipment

12/14/2014

ECR235C L Op.no.

time (h)

263-013

0.50

Notes

Fan belt and/or alternator belt, checking and adjusting tension

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.50 0.90

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.90 0.90 0.60 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

2.50 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 366-064

0.30 0.30 0.50 1.00 0.40 0.50 0.50 0.60 1.50

366-066

0.90

12/14/2014

Volvo Construction Equipment

385

ECR235C L Op.no.

38 386-006 386-007 386-011 386-017 386-038 386-043 386-088 39 390-903 390-904 393-001 393-021 395-021 395-031

time (h)

0.50 0.60 0.50 0.50 2.50 0.50 0.60

3.00 3.00 0.50 0.60 0.40 0.40

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-053 431-115 431-117 431-117 431-127 431-127

5.50 0.50 2.50 5.50 5.50 6.50 1.75 1.25 1.25 6.00 6.50

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track gearbox, replacing cover Track unit, replacing Track unit, replacing

1.00 2.50 1.25 1.75 1.75 0.30 0.75 0.70 2.00

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-112 441-115

386

Volvo Construction Equipment

110011 - 110261 110262 - 310000 110011 - 110261 110011 - 110261 110262 - 310000

12/14/2014

ECR235C L Op.no.

time (h)

443-037 443-038 443-039

10.00 12.00 1.25

443-040

1.50

49 492-021 492-031 492-031 492-032 492-032 492-091

13.00 3.00 3.00 9.00 12.00 0.50

Notes

Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

110001 - 110599 110600 - 210000 110600 - 210000 110001 - 110599

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting Counterweight, replacing

6.50 8.50 1.25 1.25 2.50

77 775-011 775-021 775-032 775-033 775-034 775-035 775-051 775-061 775-066 775-071 775-071 775-081

3.00 3.50 0.40 7.50 1.25 1.75 1.00 1.50 3.00 0.90 0.90 3.00

775-094

1.75

12/14/2014

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

Volvo Construction Equipment

387

ECR235C L Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.50 2.00

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 2.00 4.00 4.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

1.75 1.75 0.50 3.50 4.00 0.90 0.40 1.75 1.25 1.25 3.50 3.50 1.75 0.60 0.40 0.60 0.60 0.40

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Cab filter, replacing Heater core, replacing Fan motor, replacing Water valve, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling110001 - 110013 Expansion valve, replacing incl draining and filling110014 - 210000 Defroster actuator, replacing Vent actuator, replacing 110017 - 310000 Vent actuator, replacing 110001 - 110016 Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

388

Volvo Construction Equipment

12/14/2014

ECR235C L Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

2.00 7.00 0.60 2.00 1.25 0.70 1.50 2.00 2.00 0.90

911-034 911-035 911-038 911-040

7.00 2.00 4.00 0.50

911-051 912-067 912-071 912-073 912-160 913-004

0.20 0.70 1.00 0.80 0.80 1.00

913-005 913-007 913-010 913-029 914-036 914-037 914-041

2.00 0.30 5.00 0.50 1.00 1.00 0.60

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.30 0.75 0.80 1.75 1.75 1.25 1.50 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, flow control Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

12/14/2014

Volvo Construction Equipment

389

ECR235C L Op.no.

time (h)

92 924-001 924-005 924-006 924-021

1.25 0.80 1.00 2.00

925-011 925-012 925-013

1.25 0.50 0.90

97 974-010 974-013 974-014 974-017 974-022 974-024

12.00 5.00 7.00 2.00 2.50 0.50

974-025 974-031 974-032 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.00 1.25 1.25 0.70 0.70 3.50 3.50 1.50 1.25 1.25 2.50 3.00 1.50 0.70 1.00 5.00 4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.00 0.80 5.00 1.25 2.00 0.50

390

Notes

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit, removal Quickfit, installation Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

12/14/2014

ECR235C L Op.no.

98 981-081 981-086

12/14/2014

time (h)

0.60 0.70

Notes

FUNCTION FOR ROAD CONSTRUCTION Blade lift cylinder, removing Blade lift cylinder, installing

Volvo Construction Equipment

391

392

Volvo Construction Equipment

12/14/2014

ECR28 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-016 173-059 173-073 173-074 173-076 173-078 173-087 173-088 173-093

0.50 1.25 2.00 3.50 6.50 7.00 10.00 0.60 0.90 1.00 0.50 0.20 0.60 0.20 0.30

19 191-022 191-025

0.10 0.10

GENERAL Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012 214-036 216-014 216-018 218-008 218-009

1.50 1.75 1.75 1.00 3.00 4.25 0.70 0.80

0.50 0.75 0.50 3.25

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Fuel filters, replacing Fuel tank, replacing

23 233-001 233-002 233-014 234-010

12/14/2014

Volvo Construction Equipment

393

ECR28 Op.no.

time (h)

234-011 234-012 235-002 236-001 236-073

1.50 1.75 0.20 0.30 2.75

237-002 237-004 237-018

2.25 1.50 0.25

Fuel tank, removing Fuel tank, installing Fuel line, water separator, check and drain Idling speed, checking and adjusting Injection pump, replacing incl setting injection timing Injectors, replacing all Injector, replacing one Delivery pipe, replacing one

0.50 0.50 1.75 0.50 0.25 0.40 0.50

25 252-017 252-018 252-020 256-001 256-003 256-010 256-011 26 260-002 261-004 261-008 261-011 261-012 261-013 261-014 261-018 262-002 262-005 262-006 262-098 263-012 263-013 27 275-014 275-015

394

2.50 0.75 1.75 0.80 0.75 0.90 0.75 0.25 1.75 0.90 1.25 1.25 0.60 0.20

0.30 0.30

Notes

Volvo Construction Equipment

12/14/2014

ECR28 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-003 311-005 311-006 311-008

0.70 0.50 0.70 0.25 2.25

BATTERY Batteries, replacing Main switch, replacing Battery condition, check Earth lead to battery, replacing Starter motor lead to battery, replacing

2.25 0.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, removing Alternator, installing

0.60 0.40 3.00 0.50 0.75

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.25

LIGHTING Work lighting, replacing one head lamp assy

0.50 0.75 0.50 0.50 0.50 0.50 0.50 0.50 0.90

0.25 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Boom wire harness, replacing

0.25 0.25 0.75

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing

12/14/2014

Volvo Construction Equipment

395

ECR28 Op.no.

time (h)

Notes

POWER TRANSMISSION

44 441-011 441-030 441-031

HYDROSTATIC DRIVE Travel motor, replacing one Swing motor, removing Swing motor, installing

3.00 1.25 1.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003

0.50 0.60 1.25

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing

1.50 1.50 3.00 1.25 1.75 0.30 0.30 1.00 1.00 1.00 0.50 0.50 1.25 0.75 0.50 0.50

77 775-009 775-010 775-021 775-022 775-023 775-024 775-025 775-034 775-035 775-051 775-052 775-053 775-061 775-062 775-063 775-071

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

0.60 0.60 3.25

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing

82 821-001

396

Volvo Construction Equipment

12/14/2014

ECR28 Op.no.

time (h)

821-002 821-005

0.30 0.75

Engine hood, installing Engine hood, replacing

0.50 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Cab door, changing door catch

0.25 1.75 1.00 1.75 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

0.40 0.30 0.75

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Seat, replacing

0.80

AIR CONDITIONING UNIT Heater core, replacing

0.20 0.20 0.50

INTERIOR EQUIPMENT Instrument console, removing Instrument console, installing Seat safety belt, replacing

83 831-004 831-051 84 841-061 843-002 843-012 843-013 843-048 85 852-003 852-004 852-008 87 873-004 88 881-001 881-002 884-001

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-003 911-005 911-011 911-013 911-014 911-036 911-037 911-038 912-001 912-071 912-073 912-074

12/14/2014

0.50 0.70 1.00 1.75 0.50 0.50 1.25 1.25 3.50 8.75 1.00 1.50 0.50

Volvo Construction Equipment

397

ECR28 Op.no.

time (h)

912-091 912-092 912-100 912-101 913-010 913-013 916-044 916-045 916-046 916-047 916-048 916-049

1.50 1.50 1.25 1.50 2.00 3.75 0.50 0.50 0.50 0.75 0.50 0.50

Main control valve, removal Main control valve, installation Hydraulic swivel joint, removing Hydraulic swivel joint, installing Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder)

0.25 0.25

MECHANICAL EQUIPMENT/ATTACHMENT Bucket assembly, removal Bucket assembly, installation

92 925-012 925-013 97 974-010 974-013 974-014 974-017 974-021 974-022 974-024

4.75 2.00 2.75 1.00 1.00 1.50 0.50

974-031 974-032 975-011 975-012 975-014 975-015 975-025 975-039 975-061 975-062 975-065

0.50 0.50 1.25 1.25 0.50 0.50 1.00 2.50 1.00 0.50 0.50

398

Notes

Volvo Construction Equipment

12/14/2014

ECR305C L Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451

3.00 8.00 0.90 1.50 2.50 4.50 7.00 13.00 13.00 13.00 1.50 0.50 0.60 0.20 1.25

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.00

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-090

0.30

214-012

3.00

ENGINE Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting

0.50 0.30 0.90 0.50 1.25 0.40 0.50

23 230-001 233-001 233-002 233-004 233-010 233-014 233-015

12/14/2014

Volvo Construction Equipment

399

ECR305C L Op.no.

time (h)

233-020 234-041 234-042 235-003 237-004 237-030 237-033 237-035 237-036 237-037

0.20 0.40 0.40 0.40 0.70 1.50 0.80 0.50 0.30 0.70

Fuel filter, checking Fuel filling pump, removing Fuel filling pump, installing Fuel return pressure, checking Injector, replacing one High pressure fuel pump, checking Fuel control valve (FCV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel rail pressure, checking

0.10 0.70 1.25 0.60

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Expansion tank, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

26 261-002 261-004 261-018 263-022

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.50 0.90

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.90 0.90

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing

1.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

1.75 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.30 0.30

OTHER ELECTRICAL EQUIPMENT Horn, replacing Horn, replacing

31 311-001 311-002 311-003 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 36 362-002 362-002

400

Volvo Construction Equipment

12/14/2014

ECR305C L Op.no.

time (h)

362-041 362-051 363-002 363-004 363-091 364-003 366-064

0.30 0.50 1.00 0.50 0.50 0.60 1.50

366-066

0.90

Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

3.00 3.00 0.50 0.60

MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing

39 390-903 390-904 393-001 393-021

Notes

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-053 431-115 431-117 431-127

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

7.50 1.50 2.50 4.50 5.50 6.50 2.50 1.50 6.00

44 441-021 441-022 441-024 441-025 441-026 441-032 441-112 441-115 443-037 443-038 443-039

4.50 1.25 1.75 1.75 0.40 0.75 0.70 2.00 7.00 8.50 1.50

443-040

1.50

12/14/2014

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Swing motor pressure, checking and adjusting Track motor relief valve, replacing Track motor removed, replacing seal Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing

Volvo Construction Equipment

401

ECR305C L Op.no.

49 492-021 492-031 492-031 492-032 492-032 492-091 492-091

time (h)

13.00 3.00 3.00 9.00 12.00 0.40 0.50

Notes

110001 - 110312 110313 - 310000 110313 - 310000 110001 - 110312

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting

77 775-011 775-021 775-032 775-033 775-034 775-035 775-036 775-051 775-061 775-066 775-071 775-081

6.50 8.50 1.50 1.50 3.00 3.50 0.40 8.00 1.25 1.75 11.00 1.00 1.50 3.00 0.90 3.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.50 2.00

CAB, NAKED; CANOPY Cab, removing Cab, installing

2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

84 843-002

402

Volvo Construction Equipment

12/14/2014

ECR305C L Op.no.

87 870-003 870-004 872-001 873-004 873-006 873-014 873-019 874-006 874-010 874-011 874-012 874-013 874-021 874-094 874-095 874-096 88 881-003 881-005

time (h)

Notes

1.75 1.75 0.50 4.00 4.00 0.90 0.40 1.75 1.25 1.25 4.00 1.75 0.60 0.40 0.60 0.40

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Cab filter, replacing Heater core, replacing Fan motor, replacing Water valve, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Defroster actuator, replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-017 911-024 911-026 911-033

2.00 5.00 0.70 2.00 1.50 1.50 1.00

911-034 911-035 911-038 911-040

5.00 2.00 4.00 0.50

911-051 912-001 912-067 912-070

0.20 9.00 0.70 0.90

12/14/2014

Volvo Construction Equipment

403

ECR305C L Op.no.

time (h)

912-071 912-073 912-160 913-004

1.00 0.80 0.80 1.00

913-007 913-010 913-029 914-041

0.30 5.00 0.70 0.60

914-051 914-060 914-081 914-084 914-086 914-091 916-096

0.30 0.80 1.75 1.75 1.25 1.50 0.80

Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Port relief valve pressure, checking and adjusting Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.25 0.50 0.90

MECHANICAL EQUIPMENT/ATTACHMENT Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

4.00 4.50 3.00 2.00 1.00 0.50 0.60 0.70 0.70 3.50 3.50 1.50 1.25 1.25 2.50 1.50 0.70 1.00 9.00 2.50 1.50

UNIT, DIGGING Boom, removal Boom, installation Boom cylinder, replacing Boom cylinder, removal Boom cylinder, installation Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal

92 925-011 925-012 925-013 97 974-013 974-014 974-021 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-028 975-032 975-035 975-039 975-061 975-062

404

Notes

Volvo Construction Equipment

12/14/2014

ECR305C L Op.no.

time (h)

975-065

1.75

Bucket cylinder, installation

0.70 0.80

FUNCTION FOR ROAD CONSTRUCTION Blade lift cylinder, removing Blade lift cylinder, installing

98 981-081 981-086

12/14/2014

Notes

Volvo Construction Equipment

405

406

Volvo Construction Equipment

12/14/2014

ECR48C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-016 173-059 173-073 173-081 173-087 173-093 173-093

19 191-022 191-025

3.00 6.50 1.00 1.25 2.00 3.50 6.50 5.00 7.00 10.00 0.60 0.80 0.70 0.70 0.30 0.30 0.10 0.10

GENERAL Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 214-012 214-036 214-036 216-014

2.50 1.75 2.50 1.75 0.60 0.60 3.00

ENGINE Compression test Engine, removing Engine, installing Valves, adjusting Valve covers, fitting new gasket Valve covers, fitting new gasket Crankshaft, replacing front oil seal

3.50 3.50

LUBRICATING SYSTEM Oil pump, replacing Oil pump, replacing

0.20 0.20 1.00 0.70

FUEL SYSTEM Fuel pump, removing Fuel pump, installing Fuel tank, removing Fuel tank, installing

22 221-014 221-014 23 233-011 233-012 234-011 234-012

12/14/2014

Volvo Construction Equipment

4838 - 5175 5176 - 9999

407

ECR48C Op.no.

time (h)

236-001 236-030 236-070

0.30 1.00 3.00

Idling speed, checking and adjusting Injection timing, checking Injection pump, removing

0.40 0.40 0.40 0.30 0.20

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Preheating coil, replacing Air cleaner, removing Air cleaner, installing

25 252-017 252-018 256-006 256-010 256-011 26 261-011 261-013 262-005 262-006 262-098 263-012 263-013 27 275-014 275-015

0.90 0.80 0.70 0.90 0.70 0.40 0.20

0.20 0.30

Notes

4838 - 5175

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-005

0.40 0.60

BATTERY Batteries, replacing Battery condition, check

0.20 0.30

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.40 0.30 0.60 0.60

STARTING SYSTEM Starter motor, removing Starter motor, installing Glow plug, removal Glow plug, installation

0.20

LIGHTING Lamp bulb, replacing

32 321-003 321-004 33 331-016 331-017 333-002 333-003 35 352-001

408

Volvo Construction Equipment

5176 - 9999 5176 - 9999

12/14/2014

ECR48C Op.no.

36 362-002 367-052 37 372-002 39 390-902

time (h)

Notes

0.30 0.40

OTHER ELECTRICAL EQUIPMENT Horn, replacing V-ECU, replacing

1.00

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

2.50

MISCELLANEOUS CareTrack, installing new

POWER TRANSMISSION

44 441-030 441-030 441-031 441-033 441-033 441-034 441-113 441-114

HYDROSTATIC DRIVE Swing motor, removing Swing motor, removing Swing motor, installing Swing motor, replacing counterbalance valve Swing motor, replacing counterbalance valve Swing motor removed, overhaul Track motor, removing Track motor, installing

3.50 3.50 5.00 0.80 0.80 5.00 1.25 1.50

5500 - 9999 4838 - 5499 4838 - 5499 5500 - 9999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.60 0.60

FRAME Counterweight, removing Counterweight, fitting

0.30 0.50 0.40 0.70 0.30 0.40 0.30 0.30 0.20 0.30

77 775-009 775-010 775-022 775-023 775-041 775-042 775-052 775-053 775-062 775-063

12/14/2014

Volvo Construction Equipment

409

ECR48C Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-004 810-004 810-005 810-013 810-014

0.60 0.90 3.00 3.00 3.50 0.40 0.40

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab platform, removal Cab platform, removal Cab platform, installation Cab, roof panel, removing Cab, roof panel, installing

0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, changing gas spring

0.40 0.30 0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Seat retention cable, replacement

0.10 0.20 0.30

INTERIOR EQUIPMENT Instrument console, removing Instrument console, installing Seat safety belt, replacing

82 821-031 85 852-003 852-004 852-011 88 881-001 881-002 884-001

4838 - 5499 5500 - 9999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-034

GENERAL H-ECU (hydraulic), replacing pre-programmed ECU

91 911-013 911-014 911-036 911-037 912-088 912-088 912-089 912-091 912-091 912-092 912-117 912-117

410

0.40

0.50 0.60 3.00 3.00 2.00 2.00 2.50 2.00 2.00 2.00 0.70 0.70

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Main Control Valve - Disassembly 5500 - 9999 Main Control Valve - Disassembly 4838 - 5499 Main Control Valve - Assembly Main control valve, removal 4838 - 5499 Main control valve, removal 5500 - 9999 Main control valve, installation LS-pressure relief valve, replacing 5500 - 9999 LS-pressure relief valve, replacing 4838 - 5499

Volvo Construction Equipment

12/14/2014

ECR48C Op.no.

time (h)

912-141

5.00

912-141

5.00

912-142

4.50

912-142

4.50

912-143 912-143 912-150 912-160 912-160 912-167

0.50 0.50 0.50 0.70 0.70 4.50

912-167

4.50

912-168 912-168 912-175 912-175 913-003

0.50 0.50 0.60 0.60 0.30

913-006 913-023 913-024 913-031 913-031 913-064 913-065 913-066 913-067 914-047 914-047 914-048 914-048 914-055 914-064 914-064 914-065 915-004 915-004 915-005

0.30 1.00 1.25 0.50 0.50 1.25 0.40 0.40 0.50 0.30 0.30 0.50 0.50 0.50 0.60 0.60 0.90 0.90 0.90 1.00

12/14/2014

Notes

Directional valve, drive, disassembling spool and 4838 - 5499 replacing seals Directional valve, drive, disassembling spool and 5500 - 9999 replacing seals Directional valve, dozer blade, disassembling 4838 - 5499 spool and replacing seals Directional valve, dozer blade, disassembling 5500 - 9999 spool and replacing seals Load check valve, replacing 5500 - 9999 Load check valve, replacing 4838 - 5499 Working pressure, checking and adjusting Port relief valve pressure, checking and adjusting5500 - 9999 Port relief valve pressure, checking and adjusting4838 - 5499 Directional valve, hydraulically operated, 4838 - 5499 disassembling spool and replacing seals Directional valve, hydraulically operated, 5500 - 9999 disassembling spool and replacing seals Compensator valve, replacing 5500 - 9999 Compensator valve, replacing 4838 - 5499 Secondary pressure limiting valve, replacing 5500 - 9999 Secondary pressure limiting valve, replacing 4838 - 5499 Hydraulic pump, checking and adjusting standby pressure LS (load sense) pressure, checking Pump, removal Pump, installation Flow regulation valve, changing 5500 - 9999 Flow regulation valve, changing 4838 - 5499 Hydraulic pump, power control checking Hydraulic pump, power control adjusting FR pressure control valve, checking and adjusting LR pressure relief valve, checking and adjusting Servo accumulator, removal 4838 - 5499 Servo accumulator, removal 5500 - 9999 Servo accumulator, installation 5500 - 9999 Servo accumulator, installation 4838 - 5499 Servo pressure, checking and adjusting Servo valve, removal 5500 - 9999 Servo valve, removal 4838 - 5499 Servo valve, installation Control lever, removal 4838 - 5499 Control lever, removal 5500 - 9999 Control lever, installation

Volvo Construction Equipment

411

ECR48C Op.no.

97 974-013 974-013 974-014 974-031 974-031 974-032 975-011 975-011 975-012 975-014 975-014 975-015 975-062 975-062 975-065

412

time (h)

1.50 1.50 2.00 0.50 0.50 0.60 0.60 0.60 0.80 0.50 0.50 0.50 0.40 0.40 0.50

Notes

Volvo Construction Equipment

4838 - 5499 5500 - 9999 5500 - 9999 4838 - 5499 5500 - 9999 4838 - 5499 5500 - 9999 4838 - 5499 4838 - 5499 5500 - 9999

12/14/2014

ECR58 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

171-002

2.00

173-002 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-077 173-101

1.25 2.50 5.50 7.50 9.50 0.70 1.00 0.30 0.20 0.40

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Hydraulic oil tank, changing breather filter Track motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 211-002 214-012 214-036 216-014 216-018

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

4.50 5.00 5.00 1.25 1.00 3.00 6.00

23 233-001 233-002 233-014 234-010 234-041 234-042 236-001 236-030 236-073

0.20 0.40 0.40 3.00 0.40 0.50 0.50 1.50 2.75

237-002 237-004

2.50 1.75

12/14/2014

Volvo Construction Equipment

413

ECR58 Op.no.

25 252-020 256-001 256-003 256-004 256-006

time (h)

3.00 0.25 0.25 0.25 0.75

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-013

0.10 0.75 3.00 0.50 1.25 0.50 1.50 1.75 0.75 0.20

263-022

1.00

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003 311-006 311-008

0.80 1.00 0.50 0.50 3.00

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

3.00 0.50 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.50

OTHER ELECTRICAL EQUIPMENT Horn, replacing

32 321-002 33 331-018 331-081 334-011 35 356-056 36 362-002

414

Volvo Construction Equipment

12/14/2014

ECR58 Op.no.

time (h)

362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-050 364-052 364-056

0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50 0.50

Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Switch, replacing Relay (general), replacing Battery relay, replacing Pre-heating relay, replacing

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

0.50 0.50 0.50 1.00

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Information display, replacing

1.00 0.50 1.00 0.50

MISCELLANEOUS Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing

37 372-020 372-091 379-011 38 386-006 386-007 386-011 387-005 39 393-021 395-021 395-022 395-031

Notes

POWER TRANSMISSION

43 431-031 431-036 431-053 431-115 431-117 431-125 431-126 431-127

4.00 4.00 8.00 2.00 1.25 1.75 1.75 4.50

GEARBOX, Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, removal Track unit, installation Track unit, replacing

8.00 1.50 0.80

HYDROSTATIC DRIVE Swing motor, replacing Swing motor removed, replacing seal Track motor relief valve, replacing

44 441-021 441-026 441-112

12/14/2014

Volvo Construction Equipment

415

ECR58 Op.no.

time (h)

441-115 443-039

1.50 1.00

49 492-031 492-091

2.00 0.50

Notes

Track motor removed, replacing seal Center passage hose (valve – center passage), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-036 775-041 775-042 775-051 775-061 775-071 775-080 775-081

0.75 0.75 2.00 2.50 2.50 0.30 3.50 0.90 1.25 4.50 0.80 0.80 0.80 0.90 0.30 2.50 2.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Track links, replacing Rubber track, removing Rubber track, installing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track tension cylinder, replacing Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.25 1.50 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

0.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

82 821-005

416

Volvo Construction Equipment

12/14/2014

ECR58 Op.no.

84 841-061 843-002 843-012 843-013 843-048 85 852-008 87 872-001 872-011 872-021 873-097 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-081 874-082 874-083 874-091

time (h)

Notes

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

0.75

CAB INTERIOR/UPHOLSTERY Seat, replacing

0.50 1.00 1.00 1.50 0.50 0.75 1.00 1.50 0.75 1.50 1.50 1.50 1.25 1.25 1.00

AIR CONDITIONING UNIT Cab filter, replacing Duct, replacing Defroster hose, replacing Heater hose, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-024 911-025 911-033

0.20 0.50 1.75 2.00 0.50 2.00 1.00 2.00

911-038 911-043 912-001

2.50 0.25 10.00

12/14/2014

Volvo Construction Equipment

417

ECR58 Op.no.

time (h)

912-067 912-071 912-073 912-074

1.00 0.70 0.70 0.50

912-075

0.50

913-007 913-010 913-013 914-036 914-051 914-060 914-071 914-081 914-084 914-086 914-091 914-099 914-100 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.30 4.00 5.50 1.25 0.30 0.80 0.50 1.75 2.00 1.00 1.00 2.50 2.00 0.50 0.75 0.50 0.75 0.50 0.50 0.50 0.50 0.50 0.50

916-095

0.50

916-096

1.00

92 924-002 924-003 924-004 924-041 924-042 924-043 924-044 924-045

418

1.00 0.75 0.50 0.50 0.50 0.25 0.50 0.50

Notes

Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Servo pump block seal, replacing Accumulator, replacing Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Remote control valve (pedal), disassembly Remote control valve (pedal), assembly Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder)

Volvo Construction Equipment

12/14/2014

ECR58 Op.no.

time (h)

925-011 925-012 925-013

0.75 0.25 0.50

97 970-008 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

0.50 5.00 2.50 2.50 1.00 0.25 1.25 1.50 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

1.50 0.50 0.75 1.50 1.50 0.50 0.50 0.50 1.00 1.50 1.00 0.50 0.50 3.00 1.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

1.00 0.50 1.50 0.50 1.50 0.50

12/14/2014

Notes

Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Bushing general, replacing Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

419

420

Volvo Construction Equipment

12/14/2014

ECR88 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

171-002

2.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-074 173-077 173-101 173-401 173-451 173-649

3.00 8.00 1.25 1.75 2.50 5.00 7.00 9.50 9.50 9.00 1.00 0.20 0.40 0.70 0.90 0.30

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing breather filter Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 211-002 214-012 214-036 216-014 216-018

4.50 5.00 5.00 1.25 1.00 3.00 6.00

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

0.20 0.40 0.40 3.00 0.40 0.50 0.50 1.50

23 233-001 233-002 233-014 234-010 234-041 234-042 236-001 236-030

12/14/2014

Volvo Construction Equipment

421

ECR88 Op.no.

time (h)

236-073

2.75

237-002 237-004

2.50 1.75

Injection pump, replacing incl setting injection timing Injectors, replacing all Injector, replacing one

3.00 0.25 0.25 0.25 0.75

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing

25 252-020 256-001 256-003 256-004 256-006 26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-013

0.10 0.50 3.00 0.50 1.25 0.50 1.50 1.75 0.75 0.20

263-022

1.00

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003 311-006 311-008

0.80 1.00 0.50 0.50 3.00

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

3.00 0.50 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

32 321-002 33 331-018 331-081 334-011

422

Volvo Construction Equipment

12/14/2014

ECR88 Op.no.

35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-050 364-052 364-056 37 372-020 372-091 379-011 38 386-006 386-007 386-011 387-005 39 393-021 395-021 395-022 395-031 398-002 398-003

time (h)

Notes

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.50 0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50 0.50

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

0.50 0.50 0.50 1.00

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Information display, replacing

1.00 0.50 1.00 0.50 0.70 0.70

MISCELLANEOUS Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU15563 - 210000 W-ECU, MID142, changing non-programmed 15563 - 210000 ECU

POWER TRANSMISSION

43 431-031 431-036 431-053 431-115

GEARBOX, Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal

12/14/2014

4.00 4.00 8.00 2.00

Volvo Construction Equipment

423

ECR88 Op.no.

time (h)

431-117 431-125 431-126 431-127

1.25 1.75 1.75 4.50

Track gearbox, replacing cover Track unit, removal Track unit, installation Track unit, replacing

8.00 3.00 1.50 0.80 1.50 1.00

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing Swing motor removed, replacing seal Track motor relief valve, replacing Track motor removed, replacing seal Center passage hose (valve – center passage), replacing

44 441-021 441-022 441-026 441-112 441-115 443-039 49 492-031 492-091

2.00 0.50

Notes

MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-036 775-041 775-042 775-051 775-061 775-071 775-080 775-081

424

0.80 1.00 2.00 2.50 2.50 0.30 3.50 0.90 1.25 4.50 0.80 0.80 0.80 0.90 0.30 2.50 2.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Track links, replacing Rubber track, removing Rubber track, installing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track tension cylinder, replacing Track recoil spring (tensioner) assembly, replacing

Volvo Construction Equipment

12/14/2014

ECR88 Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.25 1.50 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

0.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

0.75

CAB INTERIOR/UPHOLSTERY Seat, replacing

0.50 1.00 1.00 1.50 0.50 0.75 1.00 1.50 0.75 1.50 1.50 1.50 1.25 1.25 1.00

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 87 872-001 872-011 872-021 873-097 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-081 874-082 874-083 874-091

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing Pump suction hose and pipe, replacing

12/14/2014

0.20 0.50 1.75

Volvo Construction Equipment

425

ECR88 Op.no.

time (h)

911-011 911-015 911-024 911-025 911-033

2.00 0.50 2.00 1.00 1.75

911-038 911-043 912-001 912-067 912-070 912-071 912-073 912-074

2.50 0.25 10.00 1.00 0.90 0.70 0.70 0.50

912-075

0.50

913-005 913-007 913-010 913-013 914-036 914-051 914-060 914-071 914-081 914-084 914-086 914-091 914-099 914-100 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

1.75 0.30 4.00 5.50 1.25 0.20 0.50 0.50 1.75 2.00 1.00 0.90 2.50 2.00 0.50 0.75 0.50 0.75 0.50 0.50 0.50 0.50 0.50 0.50

916-095

0.50

426

Notes

Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Servo system filter, replacing Control valve, replacing Main pressure relief valve, replacing Check valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, flow control Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Servo pump block seal, replacing Accumulator, replacing Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Remote control valve (pedal), disassembly Remote control valve (pedal), assembly Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve)

Volvo Construction Equipment

12/14/2014

ECR88 Op.no.

time (h)

916-096

1.00

92 924-002 924-003 924-004 924-005 924-006 924-041 924-042 924-043 924-044 924-045

1.00 0.75 0.50 0.80 1.00 0.50 0.50 0.25 0.50 0.50

925-011 925-012 925-013

0.75 0.25 0.50

97 970-008 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

0.50 5.00 2.50 2.50 1.00 0.25 1.50 1.50 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043

1.50 0.80 0.90 1.50 1.50 0.50 0.50 0.50 1.00 1.50 1.00 0.50 0.50 3.00 1.50

12/14/2014

Notes

Hammer and shear pedal valve (RCV), replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit, removal Quickfit, installation Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Bushing general, replacing Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine

Volvo Construction Equipment

427

ECR88 Op.no.

time (h)

975-044

0.50

975-061 975-062 975-063 975-065 975-069 975-070

1.00 0.50 1.50 0.50 1.50 0.50

Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

0.60 0.90

FUNCTION FOR ROAD CONSTRUCTION Blade lift cylinder, removing Blade lift cylinder, installing

98 981-081 981-086

428

Notes

Volvo Construction Equipment

12/14/2014

EW140C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-040

1.50 6.00 0.60 1.00 1.75 3.50 4.50 7.50 8.50 9.00 4.00

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-090

9.50 0.30

214-012 215-032 216-014 216-018 217-003 217-005 218-002 218-007

2.00 9.00 4.00 5.50 2.50 1.00 3.00 1.25

ENGINE Engine, removing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Timing gear case, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil sump, replacing Oil level sensor, changing Engine mount front, changing Engine mounting rear, changing

22 221-014 221-022

6.50 0.70

223-006

2.50

LUBRICATING SYSTEM Oil pump, replacing Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.30 0.30 0.70

FUEL SYSTEM Fuel system, bleeding Fuel system, bleeding Feed pump, replacing

23 233-001 233-001 233-002

12/14/2014

Volvo Construction Equipment

121136 - 999999 120010 - 121135

429

EW140C Op.no.

time (h)

233-004 233-014 233-015 233-015 233-020 234-010 234-041 234-042 235-003 237-030 237-031 237-032 237-033 237-035 237-036 237-037 237-038

0.90 0.40 0.50 0.50 0.10 3.50 0.60 0.60 0.30 1.00 1.75 1.50 0.70 0.30 1.75 1.50 1.25

Feed pump, checking feed pressure Fuel filters, replacing Fuel filter extra, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Fuel return pressure, checking High pressure fuel pump, checking Fuel rail, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel rail pressure, checking Fuel control valve (FCV), checking

0.90 1.50 0.80 0.60 1.25 2.50 0.40 5.00

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing

25 251-002 251-004 252-020 252-021 255-002 255-071 256-006 258-002 26 261-002 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-022

430

0.20 5.50 1.25 1.25 0.90 1.75 0.80 0.90 0.90

Notes

121136 - 999999 120010 - 121135

COOLING SYSTEM Coolant, checking anti-freeze resistance Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

Volvo Construction Equipment

12/14/2014

EW140C Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.90

BATTERY Batteries, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

2.00 1.25 0.30 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 321-075 33 331-018 331-021 331-081 334-011 35 352-002 36 362-002 362-041 362-041 362-051 363-002 363-003 363-004 363-091 364-001 364-004 366-064

0.30 0.30 0.30 0.50 1.25 0.40 0.50 0.50 0.80 0.30 1.75

366-066 367-058

1.25 0.70

38 386-007 386-038 386-088 39 395-021

12/14/2014

0.50 0.60 0.50

0.70

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Electric center passage, replacing 120760 - 999999 Switch, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU W-ECU, MID 142, replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS Antenna, replacing

Volvo Construction Equipment

431

EW140C Op.no.

time (h)

395-031

0.40

Notes

Speaker, replacing

POWER TRANSMISSION

42 424-002

0.20

TRANSMISSION, HYDRAULIC CONTROL Transmission mode, function check

2.00 2.50 0.40

GEARBOX, Travel gearbox, removal Travel gearbox, installation Travel gearbox, bleeding

43 431-012 431-013 431-020 44 441-009 441-010 441-016 441-017 441-019 441-027

1.75 2.00 0.20 0.50 0.90 2.00

441-029 441-032 442-045 442-046 443-033 443-034 443-035

2.50 0.40 2.50 2.00 0.90 2.50 3.00

HYDROSTATIC DRIVE Travel motor, removing Travel motor, installing Travel motor removed, replacing seal Travel motor pressure, checking and adjusting Travel motor speed, checking and adjusting Swing motor brake discs, replacing (motor removed) Swing motor, brake kit, upgrade Swing motor pressure, checking and adjusting Pump coupling, removing Pump coupling, installing Center passage, disassembly and assembly Centre passage, removing Centre passage, installing

1.00 1.00

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

4.00 4.00 2.50 8.50 2.50 2.50

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Drive shaft seal, replacing King pin and bushing, replacing Axle, removing Axle, installing

0.40 2.50

MISCELLANEOUS Swing ring, measuring axial clearance Swing ring gear outer seal, replacing

45 451-004 451-010 46 461-002 461-003 461-045 461-070 463-002 463-003 49 492-025 492-031

432

Volvo Construction Equipment

120861 - 999999

12/14/2014

EW140C Op.no.

time (h)

Notes

BRAKE

51 510-005

WHEEL BRAKE Service brakes, function check

0.20

52 520-005

0.70

525-008 527-014

1.75 0.50

HYDRAULIC BRAKE SYSTEM Brake system, check and adjusting pressure in circuit Foot brake valve, replacing Brake accumulator charging pressure, adjusting

0.30 0.30

PARKING BRAKE Parking brake, manually releasing Parking brake, function checking

55 550-015 550-023

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.30 0.70 0.70

STEERING Steering system working pressure, checking Steering valve, removal Steering valve, installation

64 645-003 645-022 645-023

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.90 1.25

FRAME Counterweight, removing Counterweight, fitting

0.60 0.50 0.70 0.20 0.30

0.50 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

76 763-001 763-002 763-003 763-004 763-006 77 771-007 771-008

12/14/2014

Volvo Construction Equipment

120818 - 999999 120818 - 999999

433

EW140C Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.25 1.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.90

DOORS; HATCH; COVER PLATE, (all) Cab door, removing door catch Cab door, installing door catch

1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

0.80 1.25 1.75 0.60 0.30 0.30 0.60 2.50

5.00 0.50 3.00 0.70 0.70 0.90 1.75 1.50 1.50 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

0.80 0.90

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

83 831-052 831-053 84 843-002 843-012 843-013 843-048 85 852-008 852-008 852-012 852-013 852-088 852-089 852-090 852-091 87 870-001 872-001 873-004 873-006 873-011 873-019 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

434

Volvo Construction Equipment

12/14/2014

EW140C Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-001 900-005 900-006

GENERAL Hydraulic system, warming up Hydraulic system, warming up Vacuum pump, connection Vacuum pump, disconnection

0.30 0.30 0.60 0.30

91 911-010 911-010 911-013 911-014 911-036 911-037 911-044 911-045 911-046 911-047 912-019 912-071 912-073 912-117 912-118 912-150 912-162

0.40 0.40 2.50 2.00 1.25 2.50 0.90 1.25 0.80 1.50 0.40 1.00 0.70 2.00 1.00 1.75 1.00

912-210 913-003

0.70 0.30

913-007 913-023 913-024 914-031 914-032 914-055 914-064 914-064 914-065 914-065 914-103 915-004 915-005

0.30 2.00 3.50 0.60 0.50 0.30 0.60 0.60 0.70 0.70 0.20 3.50 3.50

12/14/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Cooling fan speed, checking and adjusting Cooling fan speed, checking and adjusting Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Oil cooler fan motor, removal Oil cooler fan motor, installation Cooling fan pump, removal Cooling fan pump, installation Shock valve removed, checking Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) LS-pressure relief valve, replacing Safety relief valve, replacing Working pressure, checking and adjusting Line rupture valve pressure, checking and adjusting Rupture valve, replacing (2pcs boom tilt cylinder) Hydraulic pump, checking and adjusting standby pressure Hydraulic pump (removed), changing shaft seal Pump, removal Pump, installation Servo pump, removal Servo pump, installation Servo pressure, checking and adjusting Servo valve, removal 121006 - 999999 Servo valve, removal 120010 - 121005 Servo valve, installation 121006 - 999999 Servo valve, installation Control lockout lever, function check Control lever, removal Control lever, installation

Volvo Construction Equipment

435

EW140C Op.no.

time (h)

916-059 916-060 916-061 916-062 916-112 916-113

0.70 1.00 0.50 1.25 0.20 0.20

92 924-005 924-006 924-009 924-010 924-017 924-018

0.40 0.40 0.70 0.50 0.40 0.40

924-046

0.10

97 972-012 972-021 974-006 974-007 974-008 974-009 974-013 974-014 974-031 974-032 974-038 974-039 974-040 974-041 974-042 975-011 975-012 975-014 975-015 975-040 975-042

0.90 0.70 7.50 6.50 1.25 1.25 4.00 4.50 2.50 1.75 0.40 0.40 0.40 0.40 1.25 0.70 2.50 0.70 0.90 0.40 0.40

975-045 975-048 975-049 975-062 975-065

0.70 0.70 0.60 0.70 0.70

436

Notes

Calibration of cruise control Calibration of X1 hydraulic with flow control Calibration of X1 hydraulic with pressure control X1 pressure relief valve, adjusting X1, function check X3, function check MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Cylinder for hydraulic quickfit S6, removal Cylinder for hydraulic quickfit S6, installation Cylinder for hydraulic quickfit Universal, removal Cylinder for hydraulic quickfit Universal, installation Quickfit, function check UNIT, DIGGING Stabilisers, installation Stabilisers, removal hydraulic cylinder 2-piece boom, removal 2-piece boom, installation Tilt cylinder 2-piece boom, removal Tilt cylinder 2-piece boom, installation Boom, removal Boom, installation Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Tilt cylinder 2-piece boom, rear bushing, replacing Tilt cylinder 2-piece boom, front bushing, replacing Boom foot bushing, replacing Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Dipper arm bushing-boom, replacing Dipper arm bushing-bucket, replacing Dipper arm bushing-lever, replacing Bucket cylinder, removal Bucket cylinder, installation

Volvo Construction Equipment

12/14/2014

EW140C Op.no.

time (h)

975-072 975-073 975-074 975-075

0.40 0.40 0.50 0.40

12/14/2014

Notes

Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing Lever bushing-bucket, replacing Lever link bushing-bucket cylinder, replacing

Volvo Construction Equipment

437

438

Volvo Construction Equipment

12/14/2014

EW145B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-068 173-069 173-070 173-074 173-079

0.75 1.00 2.00 5.00 7.00 9.50 1.00 1.00 2.00 1.25 1.00

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Rear axle, changing oil Front axle, changing oil Axles, changing oil Hydraulic oil tank, changing oil and filter Swing motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-068

1.75

200-070 200-070

1.25 0.90

GENERAL E-ECU, MID 128, changing non-programmed 15001 - 210000 ECU E-ECU, MID 128, changing non-programmed 10001 - 15000 ECU E-ECU, MID 128, changing pre-programmed ECU10001 - 15000 E-ECU, MID 128, changing pre-programmed ECU15001 - 210000

21 210-070 210-072 211-002 214-012 214-036 216-014 216-018 23 233-001 233-002 233-014 233-015

12/14/2014

7.00 7.00 13.00 3.00 1.00 3.50 8.50 0.30 0.80 0.40 0.50

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

15001 - 210000

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Fuel filters, replacing Fuel filter extra, replacing

Volvo Construction Equipment

439

EW145B Op.no.

time (h)

234-010 234-041 234-042 237-002 237-004 237-037

3.50 0.50 0.50 3.00 1.75 0.70

Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Injectors, replacing all Injector, replacing one Fuel rail pressure, checking

1.25 1.25 1.50 3.00 1.50 0.25 0.25 0.25 0.75 4.00 0.50

25 252-020 252-021 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 261-072 262-098 263-012 263-013

0.25 0.75 7.00 0.75 1.50 0.25 1.00 1.50 0.50

263-022

1.50

Notes

15001 - 210000

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.50 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.50 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

31 311-001 311-002

440

Volvo Construction Equipment

15001 - 210000 10001 - 15000

12/14/2014

EW145B Op.no.

time (h)

311-002 311-003 311-006 311-008

0.90 0.70 0.50 2.50

Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

15001 - 210000 15001 - 210000 15001 - 210000 15001 - 210000

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

15001 - 210000

1.50 0.30 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

32 321-002 33 331-018 331-081 334-011 35 352-002 352-024

0.50 0.50

353-016 356-056

0.50 0.50

Notes

LIGHTING Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Work lighting, replacing one head lamp assy

36 361-002 361-010 361-017 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-008 364-050 364-052 364-056 366-064

0.50 0.50 0.50 0.50 0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50 0.50 0.50 1.75

366-066

1.25

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Switch, replacing Brake light switch, replacing Relay (general), replacing Battery relay, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

37 372-020 372-091 379-011

12/14/2014

15001 - 210000

Volvo Construction Equipment

441

EW145B Op.no.

38 386-006 386-007 386-011 386-038 386-043 386-044 386-088 39 393-001 393-021 395-021 395-022 395-031 398-002 398-003

time (h)

Notes

0.50 0.50 0.50 1.00 0.50 0.50 0.75

0.50 0.75 0.50 1.00 0.50 0.70 0.70

MISCELLANEOUS Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU17157 - 120000 W-ECU, MID142, changing non-programmed 17157 - 120000 ECU

POWER TRANSMISSION

43 431-011 431-012 431-013 431-021 431-026 431-027 431-031 431-036

7.00 3.50 3.50 5.50 1.50 2.50 4.50 5.50

GEARBOX, Travel gearbox, replacing Travel gearbox, removal Travel gearbox, installation Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing

3.50 0.75 2.00 3.00 0.80 3.50 1.25 1.25 1.50 0.75 0.50

HYDROSTATIC DRIVE Travel motor, replacing one Travel motor relief valve, replacing Travel motor removed, replacing seal Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing cylinder block Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Swing motor brake valve, replacing Track motor relief valve, replacing

44 441-011 441-012 441-016 441-021 441-022 441-023 441-024 441-025 441-026 441-028 441-112 442

Volvo Construction Equipment

15001 - 210000

15001 - 210000 12/14/2014

EW145B Op.no.

time (h)

443-037 443-038 443-039

6.00 7.50 1.00

443-040

0.90

45 451-004 451-010 46 461-001 461-002 461-003 461-005 461-015 461-040 461-043 463-001 463-002 463-003 463-005 463-015 463-043 49 492-031 492-032 492-091

Notes

Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), 15001 - 210000 replacing Center passage hose (center passage – motor), 15001 - 210000 replacing

1.50 1.50

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

7.50 3.50 4.00 4.00 6.50 1.75 3.00 6.00 3.00 3.00 2.00 4.00 2.50

FRONT AXLE; REAR AXLE Axle, replacing Axle, removing Axle, installing Drive shaft, replacing one side Diff wheel axle, replacing Hub reduction gear, replacing Hub, replacing seal Axle, replacing Axle, removing Axle, installing Drive shaft, replacing one side Diff wheel axle, replacing Hub, replacing seal

15001 - 210000 15001 - 210000

3.00 9.00 0.50

MISCELLANEOUS Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

17787 - 210000 17787 - 210000

BRAKE

51 516-004 516-050 517-004 517-005 517-050

WHEEL BRAKE Brake discs, replacing on both sides Brake piston, replacing seals Brake disc, replacing both sides Brake disc, replacing Brake piston, replacing seals

2.00 2.00 2.00 2.50 3.00

52 520-005

0.50

520-037 525-008

0.75 1.50

12/14/2014

15001 - 210000 15001 - 210000

HYDRAULIC BRAKE SYSTEM Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, replacing

Volvo Construction Equipment

443

EW145B Op.no.

time (h)

527-002

0.50

Notes

Accumulator, replacing

STEERING

64 641-021 645-006 645-028

1.50 4.00 1.00

645-060 645-070 645-072 645-082

3.00 1.00 1.00 1.50

STEERING Adjustable steering column, replacing Steering cylinder, replacing Steering system, checking and adjusting working pressure Steering cylinder, repacking in machine Hydraulic pump, removing Hydraulic pump, installing. Steering valve, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003

1.00 1.50 2.50

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing

2.00

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Shock absorber front, replacing all

76 761-001

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing

82 821-005 827-091 83 831-004 84 841-061

444

Volvo Construction Equipment

12/14/2014

EW145B Op.no.

time (h)

843-002 843-012 843-013 843-048

2.00 1.00 1.50 1.00

Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 1.50 1.00 1.00 1.50 0.75 0.75 1.00 2.00 0.75 1.50 1.25 3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing 15001 - 210000 Cab filter, replacing Duct, replacing Defroster hose, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Heat control valve actuator, replacing Heater hose, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling 15001 - 210000 Belt, replacing Condenser, replacing incl draining and filling 15001 - 210000 Receiver, replacing incl draining and filling 15001 - 210000 Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing Power transistor (ceramic resister), replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing Shutter assembly, replacing Valve (mix) actuator, replacing

85 852-008 87 870-001 872-001 872-011 872-021 873-004 873-006 873-011 873-020 873-097 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing

12/14/2014

0.20 0.50

Volvo Construction Equipment

445

EW145B Op.no.

time (h)

911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

1.75 2.50 0.50 1.75 0.80 0.70 0.75 2.00 1.50 1.25

911-038 911-040

4.50 0.40

911-042 911-043 911-051 912-001 912-067 912-070 912-071 912-073 912-074

0.25 0.25 0.20 10.00 0.70 1.50 0.70 0.70 0.50

912-075

0.50

913-007 913-010 913-013 913-029 914-036 914-037 914-041

0.30 5.00 7.00 0.50 1.25 1.25 0.60

914-051 914-060 914-071 914-081 914-084 914-086 914-091 915-007 916-043 916-044

0.30 0.80 0.50 2.00 1.50 1.00 1.75 1.50 1.00 0.75

446

Notes

Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Oil drain filter, replacing Servo system filter, replacing Breather, replacing Control valve, replacing Main pressure relief valve, replacing Check valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing 15001 - 210000 Control lever (dozer blade), replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder)

Volvo Construction Equipment

12/14/2014

EW145B Op.no.

time (h)

916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-005 924-006 924-011 924-012 924-021

1.50 1.00 0.75 0.50 0.70 0.70 1.25 1.25 2.00

924-041 924-042 924-043 924-044 924-045

0.50 0.50 0.25 0.50 0.75

925-011 925-012 925-013 927-001

1.25 0.50 0.75 1.75

97 974-010 974-013 974-014 974-017

12/14/2014

10.00 5.00 5.00 2.00

Notes

Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit, removal Quickfit, installation Hydraulic quickfit cylinder, removal Hydraulic quickfit cylinder, installation Quickfit hydraulic cylinder bracket (body), replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation Dozer blade, replacing 15001 - 210000 UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin

Volvo Construction Equipment

447

EW145B Op.no.

time (h)

974-018 974-021 974-022 974-024

0.25 2.00 2.00 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

3.50 1.00 1.00 3.00 3.00 1.00 1.00 0.25 1.00 2.00 2.50 1.00 0.50 0.50 5.50 3.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.00 1.00 3.50 1.00 2.00 0.50

Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

0.80 1.25

FUNCTION FOR ROAD CONSTRUCTION Blade lift cylinder, removing Blade lift cylinder, installing

98 981-081 981-086

448

Notes

Volvo Construction Equipment

15001 - 210000 15001 - 210000

12/14/2014

EW160C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-040

1.50 6.00 0.60 1.00 1.75 3.50 4.50 7.50 8.50 9.00 4.00

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-090

9.50 0.30

214-012 215-032 216-014 216-018 217-003 217-005 218-002 218-007

2.00 9.00 4.00 5.50 4.00 1.00 3.00 1.25

ENGINE Engine, removing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Timing gear case, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil sump, replacing Oil level sensor, changing Engine mount front, changing Engine mounting rear, changing

22 221-014 221-022

6.50 0.70

223-006

1.50

LUBRICATING SYSTEM Oil pump, replacing Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.30 0.30 0.70

FUEL SYSTEM Fuel system, bleeding Fuel system, bleeding Feed pump, replacing

23 233-001 233-001 233-002

12/14/2014

Volvo Construction Equipment

121855 - 999999 120010 - 121854

449

EW160C Op.no.

time (h)

233-004 233-014 233-015 233-015 233-020 234-010 234-041 234-042 235-003 237-030 237-031 237-032 237-033 237-034 237-035 237-036 237-037 237-038

0.90 0.40 0.50 0.50 0.10 3.50 0.60 0.60 0.30 1.00 1.75 1.50 0.70 1.25 0.30 1.75 1.50 1.25

Feed pump, checking feed pressure Fuel filters, replacing Fuel filter extra, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Fuel return pressure, checking High pressure fuel pump, checking Fuel rail, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel rail pressure, checking Fuel control valve (FCV), checking

1.50 1.25 0.60 1.25 1.75 0.40 5.00

25 251-004 252-020 252-021 255-002 255-071 256-006 258-002 26 261-002 261-008 261-012 261-014 261-018 262-002 262-097 262-098 263-012 263-022

450

0.20 5.50 1.25 1.25 0.90 1.75 0.40 0.80 0.90 0.90

Notes

121855 - 999999 120010 - 121854

Volvo Construction Equipment

12/14/2014

EW160C Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.90

BATTERY Batteries, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 1.25 0.30 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 321-075 33 331-018 331-021 331-081 334-011 35 352-002 36 362-002 362-041 362-041 362-051 363-002 363-003 363-004 363-091 364-001 364-004 366-064

0.30 0.30 0.30 0.50 1.25 0.40 0.50 0.50 0.80 0.30 1.75

366-066 367-058

1.25 0.70

38 386-007 386-008 386-018

0.50 0.40 0.30

386-038 386-088

0.60 0.70

12/14/2014

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Electric center passage, replacing 121300 - 999999 Switch, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU W-ECU, MID 142, replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Engine rotation speed sensor, replacing Boost pressure / charge-air temperature sensor, replacing Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), replacing

Volvo Construction Equipment

451

EW160C Op.no.

time (h)

386-088

0.50

39 395-021 395-031

0.70 0.40

Notes

Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS Antenna, replacing Speaker, replacing

POWER TRANSMISSION

42 424-002

0.20

TRANSMISSION, HYDRAULIC CONTROL Transmission mode, function check

2.00 2.50 0.40

GEARBOX, Travel gearbox, removal Travel gearbox, installation Travel gearbox, bleeding

43 431-012 431-013 431-020 44 441-009 441-010 441-016 441-017 441-019 441-027

1.75 2.00 0.20 0.50 0.90 2.00

441-029 441-032 442-045 442-046 443-033 443-034 443-035

2.50 0.40 2.50 2.00 0.90 2.50 3.00

1.00 1.00

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

4.00 4.00 2.50 8.50 2.50 2.50

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Drive shaft seal, replacing King pin and bushing, replacing Axle, removing Axle, installing

45 451-004 451-010 46 461-002 461-003 461-045 461-070 463-002 463-003

452

Volvo Construction Equipment

121464 - 999999

12/14/2014

EW160C Op.no.

49 492-025 492-031

time (h)

0.40 2.50

Notes

MISCELLANEOUS Swing ring, measuring axial clearance Swing ring gear outer seal, replacing

BRAKE

51 510-005

WHEEL BRAKE Service brakes, function check

0.20

52 520-005

0.70

525-008 527-014

1.75 0.50

HYDRAULIC BRAKE SYSTEM Brake system, check and adjusting pressure in circuit Foot brake valve, replacing Brake accumulator charging pressure, adjusting

0.30 0.30

PARKING BRAKE Parking brake, manually releasing Parking brake, function checking

55 550-015 550-023

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.30 0.70 0.70

STEERING Steering system working pressure, checking Steering valve, removal Steering valve, installation

64 645-003 645-022 645-023

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.90 1.25

FRAME Counterweight, removing Counterweight, fitting

0.40 0.50 0.70 0.20 0.30

76 763-001 763-002 763-003 763-004 763-006

12/14/2014

Volvo Construction Equipment

121372 - 999999 121372 - 999999

453

EW160C Op.no.

77 771-007 771-008

time (h)

0.50 0.40

Notes

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.25 1.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.90

DOORS; HATCH; COVER PLATE, (all) Cab door, removing door catch Cab door, installing door catch

1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

0.80 1.25 1.75 0.60 0.30 0.30 0.60 2.50

5.00 0.50 3.00 0.70 0.70 0.90 1.75 1.50 1.50 3.00 3.00 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing

454

Volvo Construction Equipment

12/14/2014

EW160C Op.no.

time (h)

874-095 874-096

0.60 0.60

Mode (foot) actuator, replacing Intake actuator, replacing

0.80 0.90

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-005 900-006

GENERAL Hydraulic system, warming up Vacuum pump, connection Vacuum pump, disconnection

0.30 0.60 0.30

91 911-010 911-010 911-013 911-014 911-036 911-037 911-044 911-045 911-046 911-047 912-018 912-019 912-071 912-073 912-117 912-118 912-150 912-162

0.40 0.40 2.00 2.00 1.25 2.50 0.90 1.25 0.80 1.50 1.25 0.40 1.00 0.70 1.50 1.00 1.50 1.00

912-210 913-003

0.70 0.30

913-007 913-023 913-024 914-031 914-032 914-055

0.30 2.00 3.50 0.60 0.50 0.30

12/14/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Cooling fan speed, checking and adjusting Cooling fan speed, checking and adjusting Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Oil cooler fan motor, removal Oil cooler fan motor, installation Cooling fan pump, removal Cooling fan pump, installation Back-up valve, checking and adjusting Shock valve removed, checking Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) LS-pressure relief valve, replacing Safety relief valve, replacing Working pressure, checking and adjusting Line rupture valve pressure, checking and adjusting Rupture valve, replacing (2pcs boom tilt cylinder) Hydraulic pump, checking and adjusting standby pressure Hydraulic pump (removed), changing shaft seal Pump, removal Pump, installation Servo pump, removal Servo pump, installation Servo pressure, checking and adjusting

Volvo Construction Equipment

455

EW160C Op.no.

time (h)

914-064 914-064 914-065 914-065 914-103 915-004 915-005 916-059 916-060 916-061 916-062 916-062 916-110 916-112 916-113

0.60 0.60 0.70 0.70 0.20 3.50 3.50 0.70 1.00 0.50 0.90 1.25 0.90 0.20 0.20

Notes

Servo valve, removal 121671 - 999999 Servo valve, removal 120010 - 121670 Servo valve, installation 121671 - 999999 Servo valve, installation Control lockout lever, function check Control lever, removal Control lever, installation Calibration of cruise control Calibration of X1 hydraulic with flow control Calibration of X1 hydraulic with pressure control X1 pressure relief valve, adjusting X1 pressure relief valve, adjusting X3 pressure and flow, adjusting X1, function check X3, function check

92 924-005 924-006 924-007 924-008 924-009 924-010 924-017 924-018

0.40 0.40 0.50 0.50 0.70 0.50 0.40 0.40

924-046

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Cylinder for hydraulic quickfit S1, removal Cylinder for hydraulic quickfit S1, installation Cylinder for hydraulic quickfit S6, removal Cylinder for hydraulic quickfit S6, installation Cylinder for hydraulic quickfit Universal, removal Cylinder for hydraulic quickfit Universal, installation Quickfit, function check

0.90 0.70 7.50 6.50 1.25 1.25 4.00 4.50 2.50 1.75 0.40 0.40 0.40 0.40 1.25 0.70

UNIT, DIGGING Stabilisers, installation Stabilisers, removal hydraulic cylinder 2-piece boom, removal 2-piece boom, installation Tilt cylinder 2-piece boom, removal Tilt cylinder 2-piece boom, installation Boom, removal Boom, installation Boom cylinder, removal Boom cylinder, installation Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Tilt cylinder 2-piece boom, rear bushing, replacing Tilt cylinder 2-piece boom, front bushing, replacing Boom foot bushing, replacing Dipper arm, removal

97 972-012 972-021 974-006 974-007 974-008 974-009 974-013 974-014 974-031 974-032 974-038 974-039 974-040 974-041 974-042 975-011

456

Volvo Construction Equipment

12/14/2014

EW160C Op.no.

time (h)

975-012 975-014 975-015 975-040 975-042

2.50 0.70 0.90 0.40 0.40

975-045 975-048 975-049 975-062 975-065 975-072 975-073 975-074 975-075

0.70 0.70 0.60 0.70 0.70 0.40 0.40 0.50 0.40

Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Dipper arm bushing-boom, replacing Dipper arm bushing-bucket, replacing Dipper arm bushing-lever, replacing Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing Lever bushing-bucket, replacing Lever link bushing-bucket cylinder, replacing

1.50

MISCELLANEOUS Cab elevating cylinder, replacing

99 996-001

12/14/2014

Notes

Volvo Construction Equipment

457

458

Volvo Construction Equipment

12/14/2014

EW180C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-002 173-004 173-004 173-007 173-007 173-010 173-010 173-012 173-012 173-014 173-014 173-018 173-018 173-022 173-022 173-036 173-040 173-040 173-042

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, every 6000 hours Maintenance service, first 100 hours Maintenance service, first 500 hours Maintenance service, first 500 hours Maintenance service, first 1000 hours

1.50 6.00 0.50 0.60 1.00 1.00 1.75 1.75 3.50 3.00 4.50 5.00 8.50 6.00 8.50 9.50 9.00 0.70 0.60 4.00 1.25 0.40

120010 - 122499 120010 - 122499 122501 - 999999 120010 - 122499 120010 - 122499 122501 - 999999 120010 - 122499 122501 - 999999 120010 - 122499 122501 - 999999 120010 - 122499 122501 - 999999 122501 - 999999 120010 - 122499 120010 - 122499 122501 - 999999 120010 - 122499 122501 - 999999 122501 - 999999 120010 - 122499 122501 - 999999 122501 - 999999

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed 122001 - 999999 ECU E-ECU, MID 128, changing pre-programmed ECU120777 - 999999

21 210-070 210-090

9.50 0.30

214-012 215-032 216-014 216-018 217-003 217-005 218-002

2.00 9.00 4.00 5.50 4.00 1.00 3.00

12/14/2014

ENGINE Engine, removing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Timing gear case, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil sump, replacing Oil level sensor, changing Engine mount front, changing

Volvo Construction Equipment

459

EW180C Op.no.

time (h)

218-007

1.25

Notes

Engine mounting rear, changing

22 221-014 221-022

6.50 0.70

223-006

1.50

LUBRICATING SYSTEM Oil pump, replacing Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.30 0.30 0.70 0.90 0.40 0.50 0.50 0.10 2.00 3.50 0.40 0.60 0.60 0.30 1.00 1.75 1.50 0.70 1.25 0.30 1.75 1.50 1.25

FUEL SYSTEM Fuel system, bleeding Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel filters, replacing Fuel filter extra, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, removing Fuel filling pump, installing Fuel return pressure, checking High pressure fuel pump, checking Fuel rail, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel rail pressure, checking Fuel control valve (FCV), checking

1.50 1.25 0.60 1.25 1.75 0.40 5.00

0.20 5.50 1.25

COOLING SYSTEM Coolant, checking anti-freeze resistance Radiator, replacing Radiator hose upper, replacing

23 233-001 233-001 233-002 233-004 233-014 233-015 233-015 233-020 234-010 234-010 234-041 234-041 234-042 235-003 237-030 237-031 237-032 237-033 237-034 237-035 237-036 237-037 237-038 25 251-004 252-020 252-021 255-002 255-071 256-006 258-002 26 261-002 261-008 261-012 460

Volvo Construction Equipment

122173 - 999999 120010 - 122172

122173 - 999999 120010 - 122172 122001 - 999999 120010 - 120777 122001 - 999999 120010 - 120777

12/14/2014

EW180C Op.no.

time (h)

261-014 261-018 262-002 262-097 262-098 263-012 263-022

1.25 0.90 1.75 0.40 0.80 0.90 0.90

Notes

Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, checking Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.90 0.90

BATTERY Batteries, replacing Batteries, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 1.25 0.30 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Headlights, adjusting

0.50 0.30 0.30 0.30 0.50 1.25 0.40 0.50 0.50 0.50 0.50

OTHER ELECTRICAL EQUIPMENT Horn, replacing Horn, replacing Rotating beacon, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen flusher pump, replacing Windscreen wiper, replacing controller Windscreen wiper, replacing controller

31 311-002 311-002 32 321-002 321-075 33 331-018 331-021 331-081 334-011 35 352-002 36 362-002 362-002 362-041 362-041 362-051 363-002 363-003 363-004 363-004 363-091 363-091

12/14/2014

Volvo Construction Equipment

120010 - 120777 122001 - 999999

120010 - 120777

122001 - 999999 120010 - 120777

120010 - 120777 122001 - 999999 122001 - 999999 120010 - 120777

461

EW180C Op.no.

time (h)

364-001 364-004 366-064

0.80 0.30 1.75

366-066 367-058

1.25 0.70

38 386-007 386-008 386-018

0.50 0.40 0.30

386-038 386-088

0.60 0.70

386-088

0.50

39 395-021 395-031

0.70 0.40

Notes

Electric center passage, replacing 120740 - 999999 Switch, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU W-ECU, MID 142, replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Engine rotation speed sensor, replacing Boost pressure / charge-air temperature sensor, replacing Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS Antenna, replacing Speaker, replacing

POWER TRANSMISSION

42 424-002

0.20

TRANSMISSION, HYDRAULIC CONTROL Transmission mode, function check

2.00 2.50 0.40

GEARBOX, Travel gearbox, removal Travel gearbox, installation Travel gearbox, bleeding

1.75 1.75 2.00 2.00 0.20 0.50 0.90 0.90 3.00 3.00 4.00 4.00

HYDROSTATIC DRIVE Travel motor, removing Travel motor, removing Travel motor, installing Travel motor, installing Travel motor removed, replacing seal Travel motor pressure, checking and adjusting Travel motor speed, checking and adjusting Travel motor speed, checking and adjusting Swing motor, removing Swing motor, removing Swing motor, installing Swing motor, installing

43 431-012 431-013 431-020 44 441-009 441-009 441-010 441-010 441-016 441-017 441-019 441-019 441-030 441-030 441-031 441-031

462

Volvo Construction Equipment

122501 - 999999 122501 - 999999

122139 - 122499 122501 - 999999 122501 - 999999 122501 - 999999

12/14/2014

EW180C Op.no.

time (h)

441-032 441-032 442-045 442-046 443-033 443-034 443-035

0.40 0.40 2.50 2.00 0.90 2.50 3.00

Swing motor pressure, checking and adjusting Swing motor pressure, checking and adjusting Pump coupling, removing Pump coupling, installing Center passage, disassembly and assembly Centre passage, removing Centre passage, installing

1.00 1.00

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

2.50 4.00 4.00 3.00 2.50 8.50 2.50 1.50 2.50 2.50

FRONT AXLE; REAR AXLE Axle, removing Axle, removing Axle, installing Axle, installing Drive shaft seal, replacing King pin and bushing, replacing Axle, removing Axle, removing Axle, installing Axle, installing

0.40 0.40 2.50 2.50

MISCELLANEOUS Swing ring, measuring axial clearance Swing ring, measuring axial clearance Swing ring gear outer seal, replacing Swing ring gear outer seal, replacing

45 451-004 451-010 46 461-002 461-002 461-003 461-003 461-045 461-070 463-002 463-002 463-003 463-003 49 492-025 492-025 492-031 492-031

Notes

BRAKE

51 510-005

WHEEL BRAKE Service brakes, function check

0.20

52 520-005

0.70

525-008 527-014

1.75 0.50

HYDRAULIC BRAKE SYSTEM Brake system, check and adjusting pressure in circuit Foot brake valve, replacing Brake accumulator charging pressure, adjusting

0.30 0.30

PARKING BRAKE Parking brake, manually releasing Parking brake, function checking

55 550-015 550-023

12/14/2014

Volvo Construction Equipment

122501 - 999999 120010 - 122499

122501 - 999999 120010 - 122499 120010 - 122499 122501 - 999999

120010 - 122499 122501 - 999999 122501 - 999999 120010 - 122499 122501 - 999999 122517 - 999999 120010 - 122516

463

EW180C Op.no.

time (h)

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.30 0.30 0.70 0.70

STEERING Steering system working pressure, checking Steering system working pressure, checking Steering valve, removal Steering valve, installation

64 645-003 645-003 645-022 645-023

120010 - 122499 122501 - 999999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

0.90 1.25

FRAME Counterweight, removing Counterweight, fitting

0.40 0.40 0.50 0.50 0.70 0.20 0.20 0.30

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Pivot axle lock cylinder, removing 122501 - 999999 Pivot axle lock cylinder, removing 120010 - 122499 Pivot axle lock cylinder, installing 120010 - 122499 Pivot axle lock cylinder, installing 122501 - 999999 Pivot axle lock cylinder, changing seals Pivot axle lock cylinder, releasing for towing 122501 - 999999 Pivot axle lock cylinder, releasing for towing 120010 - 122499 Pivot axle lock, function check

0.50 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

76 763-001 763-001 763-002 763-002 763-003 763-004 763-004 763-006 77 771-007 771-008

122001 - 999999 122001 - 999999

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.25 1.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.90

DOORS; HATCH; COVER PLATE, (all) Cab door, removing door catch Cab door, installing door catch

83 831-052 831-053

464

Volvo Construction Equipment

12/14/2014

EW180C Op.no.

84 843-002 843-012 843-013 843-048 85 852-008 852-008 852-012 852-013 852-088 852-089 852-090 852-091 87 870-001 872-001 873-004 873-006 873-011 873-019 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

time (h)

Notes

1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

0.80 1.25 1.75 0.60 0.30 0.30 0.60 2.50

5.00 0.50 3.00 0.70 0.70 0.90 1.75 1.50 1.50 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

0.80 0.90

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-005 900-006

GENERAL Hydraulic system, warming up Vacuum pump, connection Vacuum pump, disconnection

12/14/2014

0.30 0.60 0.30

Volvo Construction Equipment

465

EW180C Op.no.

time (h)

91 911-010 911-010 911-013 911-013 911-014 911-014 911-036 911-037 911-044 911-045 911-046 911-047 912-018 912-018 912-019 912-071 912-073 912-091 912-092 912-117 912-117 912-117 912-118 912-118 912-150 912-162

0.40 0.40 2.00 1.50 2.00 1.75 1.25 2.50 0.90 1.25 0.80 1.50 1.25 1.25 0.40 1.00 0.70 3.00 4.00 1.50 1.50 0.80 1.00 1.00 1.25 1.00

912-169 912-169 912-170 912-170 912-210 913-003

0.60 0.60 1.00 1.00 0.70 0.30

913-007 913-023 913-024 914-031 914-032 914-055 914-064 914-064

0.30 2.00 3.50 0.60 0.50 0.30 0.60 0.60

466

Notes

WORKING HYDRAULICS; SERVO HYDRAULICS Cooling fan speed, checking and adjusting Cooling fan speed, checking and adjusting Hydraulic oil cooler, removing Hydraulic oil cooler, removing 122001 - 999999 Hydraulic oil cooler, installing Hydraulic oil cooler, installing 122001 - 999999 Hydraulic oil tank, removing Hydraulic oil tank, installing Oil cooler fan motor, removal Oil cooler fan motor, installation Cooling fan pump, removal Cooling fan pump, installation Back-up valve, checking and adjusting 122501 - 999999 Back-up valve, checking and adjusting 120010 - 122499 Shock valve removed, checking Rupture valve, replacing (boom cylinder) 122139 - 999999 Rupture valve, replacing (dipper arm cylinder) Main control valve, removal Main control valve, installation LS-pressure relief valve, replacing 120010 - 120777 LS-pressure relief valve, replacing 122001 - 999999 LS-pressure relief valve, replacing 122501 - 999999 Safety relief valve, replacing Safety relief valve, replacing 122001 - 999999 Working pressure, checking and adjusting Line rupture valve pressure, checking and adjusting Unload valve, checking and adjusting 122139 - 999999 Unload valve, checking and adjusting 122139 - 999999 Unload valve, replacing 122139 - 999999 Unload valve, replacing 122139 - 999999 Rupture valve, replacing (2pcs boom tilt cylinder) Hydraulic pump, checking and adjusting standby 120010 - 122138 pressure Hydraulic pump (removed), changing shaft seal Pump, removal Pump, installation Servo pump, removal Servo pump, installation Servo pressure, checking and adjusting Servo valve, removal 122094 - 999999 Servo valve, removal 120010 - 122093

Volvo Construction Equipment

12/14/2014

EW180C Op.no.

time (h)

914-065 914-065 914-103 915-004 915-005 916-059 916-060 916-061 916-062 916-062 916-110 916-111 916-112 916-113

0.70 0.70 0.20 3.50 3.50 0.70 1.00 0.50 0.90 1.25 0.90 0.90 0.20 0.20

Notes

Servo valve, installation 122094 - 999999 Servo valve, installation Control lockout lever, function check Control lever, removal Control lever, installation Calibration of cruise control Calibration of X1 hydraulic with flow control Calibration of X1 hydraulic with pressure control X1 pressure relief valve, adjusting X1 pressure relief valve, adjusting X3 pressure and flow, adjusting X3 shock and refilling valves, adjusting X1, function check X3, function check

92 924-005 924-006 924-007 924-008 924-009 924-010 924-017 924-018

0.40 0.40 0.50 0.50 0.70 0.50 0.40 0.40

924-046

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Cylinder for hydraulic quickfit S1, removal Cylinder for hydraulic quickfit S1, installation Cylinder for hydraulic quickfit S6, removal Cylinder for hydraulic quickfit S6, installation Cylinder for hydraulic quickfit Universal, removal Cylinder for hydraulic quickfit Universal, installation Quickfit, function check

0.90 0.70 7.50 6.50 1.25 1.25 4.00 4.00 4.50 4.50 2.50 2.50 0.40 0.40 0.40 0.40 1.25

UNIT, DIGGING Stabilisers, installation Stabilisers, removal hydraulic cylinder 2-piece boom, removal 2-piece boom, installation Tilt cylinder 2-piece boom, removal Tilt cylinder 2-piece boom, installation Boom, removal 120010 - 120777 Boom, removal 122001 - 999999 Boom, installation 122001 - 999999 Boom, installation 120010 - 120777 Boom cylinder, removal 120010 - 120777 Boom cylinder, installation 120010 - 120777 Lower boom cylinder bushing, replacing Upper boom cylinder bushing, replacing Tilt cylinder 2-piece boom, rear bushing, replacing Tilt cylinder 2-piece boom, front bushing, replacing Boom foot bushing, replacing

97 972-012 972-021 974-006 974-007 974-008 974-009 974-013 974-013 974-014 974-014 974-031 974-032 974-038 974-039 974-040 974-041 974-042

12/14/2014

Volvo Construction Equipment

467

EW180C Op.no.

time (h)

975-011 975-012 975-014 975-015 975-040 975-042

0.70 2.50 0.70 0.90 0.40 0.40

975-045 975-048 975-049 975-062 975-065 975-072 975-073 975-074 975-075

0.70 0.70 0.60 0.70 0.70 0.40 0.40 0.50 0.40

468

Notes

Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Dipper arm bushing-boom, replacing Dipper arm bushing-bucket, replacing Dipper arm bushing-lever, replacing Bucket cylinder, removal Bucket cylinder, installation Bucket cylinder bushing on dipper arm, changing Bucket cylinder bushing lever-link, replacing Lever bushing-bucket, replacing Lever link bushing-bucket cylinder, replacing

Volvo Construction Equipment

12/14/2014

EW210C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-040

1.50 6.00 0.60 1.00 1.75 3.50 4.50 6.00 8.50 9.00 4.00

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.00

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-090

9.50 0.30

214-012 215-032 216-014 216-018 217-003 217-005 218-002 218-007

2.00 9.00 4.00 5.50 4.00 1.00 3.00 1.25

ENGINE Engine, removing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting Timing gear case, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil sump, replacing Oil level sensor, changing Engine mount front, changing Engine mounting rear, changing

22 221-014 221-022

6.50 0.70

223-006

1.50

LUBRICATING SYSTEM Oil pump, replacing Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.30 0.30 0.70

FUEL SYSTEM Fuel system, bleeding Fuel system, bleeding Feed pump, replacing

23 233-001 233-001 233-002

12/14/2014

Volvo Construction Equipment

120100 - 999999 120010 - 120099

469

EW210C Op.no.

time (h)

233-004 233-014 233-015 233-015 233-020 234-010 234-041 234-042 235-003 237-030 237-031 237-032 237-033 237-034 237-035 237-036 237-037 237-038

0.90 0.40 0.50 0.50 0.10 2.00 0.40 0.60 0.30 1.00 1.75 1.50 0.70 1.25 0.30 1.75 1.50 1.25

Feed pump, checking feed pressure Fuel filters, replacing Fuel filter extra, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Fuel return pressure, checking High pressure fuel pump, checking Fuel rail, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel rail pressure, checking Fuel control valve (FCV), checking

1.50 1.25 0.60 1.25 1.75 0.40 5.00

25 251-004 252-020 252-021 255-002 255-071 256-006 258-002 26 261-002 261-008 261-012 261-014 261-018 262-002 262-097 262-098 263-012 263-022

470

0.20 5.50 1.25 1.25 0.90 1.75 0.40 0.80 0.90 0.90

Notes

120100 - 999999 120010 - 120099

Volvo Construction Equipment

12/14/2014

EW210C Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.40

BATTERY Batteries, replacing

1.25 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 1.25 0.30 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 321-075 33 331-018 331-021 331-081 334-011 35 352-002 36 362-002 362-041 362-041 362-051 363-002 363-003 363-004 363-091 364-001 364-004 366-064

0.30 0.30 0.30 0.50 1.25 0.40 0.50 0.50 0.80 0.30 1.75

366-066 367-058

1.25 0.70

0.50

CABLE; FUSE; RELAY Electrical distribution box, circuit board replacing

0.50 0.40 0.60 0.70

37 372-002 38 386-007 386-008 386-016 386-017

12/14/2014

Volvo Construction Equipment

471

EW210C Op.no.

time (h)

386-018

0.30

386-038 386-088

0.60 0.70

39 395-021 395-031

0.70 0.40

Notes

POWER TRANSMISSION

42 424-002

0.20

TRANSMISSION, HYDRAULIC CONTROL Transmission mode, function check

2.00 2.50 0.40

GEARBOX, Travel gearbox, removal Travel gearbox, installation Travel gearbox, bleeding

1.75 2.00 0.20 0.50 0.90 0.90 3.00 4.00 0.40 2.50 2.00 0.90 2.50 3.00

HYDROSTATIC DRIVE Travel motor, removing Travel motor, installing Travel motor removed, replacing seal Travel motor pressure, checking and adjusting Retardation valve, replacing Travel motor speed, checking and adjusting Swing motor, removing Swing motor, installing Swing motor pressure, checking and adjusting Pump coupling, removing Pump coupling, installing Center passage, disassembly and assembly Centre passage, removing Centre passage, installing

1.00 1.00

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

4.00 4.00 2.50 8.50

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Drive shaft seal, replacing King pin and bushing, replacing

43 431-012 431-013 431-020 44 441-009 441-010 441-016 441-017 441-018 441-019 441-030 441-031 441-032 442-045 442-046 443-033 443-034 443-035 45 451-004 451-010 46 461-002 461-003 461-045 461-070

472

Volvo Construction Equipment

120102 - 999999

12/14/2014

EW210C Op.no.

time (h)

463-002 463-003

2.50 2.50

Axle, removing Axle, installing

0.40 2.50

MISCELLANEOUS Swing ring, measuring axial clearance Swing ring gear outer seal, replacing

49 492-025 492-031

Notes

BRAKE

51 510-005

WHEEL BRAKE Service brakes, function check

0.20

52 520-005

0.70

525-008 527-012 527-013 527-014

1.75 0.50 0.80 0.50

HYDRAULIC BRAKE SYSTEM Brake system, check and adjusting pressure in circuit Foot brake valve, replacing Accumulator, removal Accumulator, installation Brake accumulator charging pressure, adjusting

0.30 0.30

PARKING BRAKE Parking brake, manually releasing Parking brake, function checking

55 550-015 550-023

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.30 0.70 0.70

STEERING Steering system working pressure, checking Steering valve, removal Steering valve, installation

64 645-003 645-022 645-023

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

1.00 1.25

FRAME Counterweight, removing Counterweight, fitting

0.40

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Pivot axle lock cylinder, removing

76 763-001

12/14/2014

Volvo Construction Equipment

473

EW210C Op.no.

time (h)

763-002 763-003 763-004 763-006

0.50 0.70 0.20 0.30

Pivot axle lock cylinder, installing Pivot axle lock cylinder, changing seals Pivot axle lock cylinder, releasing for towing Pivot axle lock, function check

0.50 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

77 771-007 771-008

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

1.25 1.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.90

DOORS; HATCH; COVER PLATE, (all) Cab door, removing door catch Cab door, installing door catch

1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

0.80 1.25 1.75 0.60 0.30 0.30 0.60 2.50

5.00 0.50 3.00 0.70 0.70 0.90 1.75 1.50

83 831-052 831-053 84 843-002 843-012 843-013 843-048 85 852-008 852-008 852-012 852-013 852-088 852-089 852-090 852-091 87 870-001 872-001 873-004 873-006 873-011 873-019 874-006 874-010

474

Volvo Construction Equipment

12/14/2014

EW210C Op.no.

time (h)

874-011 874-012 874-013 874-094 874-095 874-096

1.50 3.00 3.00 0.60 0.60 0.60

0.80 0.90

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

88 881-003 881-005

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-005 900-006

GENERAL Hydraulic system, warming up Vacuum pump, connection Vacuum pump, disconnection

0.30 0.60 0.30

91 911-010 911-010 911-013 911-014 911-036 911-037 911-044 911-045 911-046 911-047 912-018 912-019 912-071 912-073 912-091 912-092 912-117 912-118 912-150 912-162

0.40 0.40 1.50 1.75 1.25 2.50 0.90 1.25 0.80 1.50 1.25 0.40 1.00 0.70 3.00 4.00 1.50 1.00 1.25 1.00

912-169 912-169 912-170

0.60 0.60 1.00

12/14/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Cooling fan speed, checking and adjusting Cooling fan speed, checking and adjusting Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Oil cooler fan motor, removal Oil cooler fan motor, installation Cooling fan pump, removal Cooling fan pump, installation Back-up valve, checking and adjusting Shock valve removed, checking Rupture valve, replacing (boom cylinder) 120102 - 999999 Rupture valve, replacing (dipper arm cylinder) Main control valve, removal Main control valve, installation LS-pressure relief valve, replacing Safety relief valve, replacing Working pressure, checking and adjusting Line rupture valve pressure, checking and adjusting Unload valve, checking and adjusting 120102 - 999999 Unload valve, checking and adjusting 120102 - 999999 Unload valve, replacing 120102 - 999999

Volvo Construction Equipment

475

EW210C Op.no.

time (h)

912-210 913-003

0.70 0.30

913-007 913-023 913-024 914-031 914-032 914-055 914-064 914-064 914-065 914-065 914-103 915-004 915-005 916-059 916-060 916-061 916-062 916-062 916-110 916-111 916-112 916-113

0.30 2.00 3.50 0.60 0.50 0.30 0.60 0.60 0.70 0.70 0.20 3.50 3.50 0.70 1.00 0.50 1.25 0.90 0.90 0.90 0.20 0.20

Notes

Rupture valve, replacing (2pcs boom tilt cylinder) Hydraulic pump, checking and adjusting standby 120010 - 120101 pressure Hydraulic pump (removed), changing shaft seal Pump, removal Pump, installation Servo pump, removal Servo pump, installation Servo pressure, checking and adjusting Servo valve, removal 120089 - 999999 Servo valve, removal 120010 - 120088 Servo valve, installation 120089 - 999999 Servo valve, installation Control lockout lever, function check Control lever, removal Control lever, installation Calibration of cruise control Calibration of X1 hydraulic with flow control Calibration of X1 hydraulic with pressure control X1 pressure relief valve, adjusting X1 pressure relief valve, adjusting X3 pressure and flow, adjusting X3 shock and refilling valves, adjusting X1, function check X3, function check

92 924-005 924-006 924-007 924-008 924-009 924-010 924-017 924-018

0.40 0.40 0.50 0.50 0.70 0.50 0.40 0.40

924-046

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit, removal Quickfit, installation Cylinder for hydraulic quickfit S1, removal Cylinder for hydraulic quickfit S1, installation Cylinder for hydraulic quickfit S6, removal Cylinder for hydraulic quickfit S6, installation Cylinder for hydraulic quickfit Universal, removal Cylinder for hydraulic quickfit Universal, installation Quickfit, function check

0.90 0.70 2.50 2.50 0.70 2.50

UNIT, DIGGING Stabilisers, installation Stabilisers, removal hydraulic cylinder Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation

97 972-012 972-021 974-031 974-032 975-011 975-012

476

Volvo Construction Equipment

12/14/2014

EW210C Op.no.

time (h)

975-014 975-015 975-062 975-065

0.70 0.90 0.70 0.70

12/14/2014

Notes

Dipper arm cylinder, removal Dipper arm cylinder, installation Bucket cylinder, removal Bucket cylinder, installation

Volvo Construction Equipment

477

478

Volvo Construction Equipment

12/14/2014

EW55B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

1.00

171-002

2.00

173-002 173-007 173-010 173-012 173-014 173-059 173-068 173-069 173-070 173-074 173-076 173-079

1.25 2.50 5.50 6.50 8.00 0.70 1.00 1.00 2.00 1.00 0.25 0.60

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Rear axle, changing oil Front axle, changing oil Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Swing motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 211-002 214-012 214-036 216-014 216-018

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

5.00 5.50 5.00 1.25 1.00 3.00 6.00

23 233-001 233-002 233-014 234-010 234-041 234-042 236-001 236-030 236-073

0.20 0.40 0.40 3.00 0.40 0.50 0.50 1.50 2.75

237-002 237-004

2.50 1.75

12/14/2014

Volvo Construction Equipment

479

EW55B Op.no.

25 252-020 256-001 256-003 256-004 256-006

time (h)

1.25 0.50 0.25 0.25 0.75

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-013

0.10 0.75 3.00 0.50 1.00 0.50 1.50 1.75 0.75 0.20

263-022

1.00

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003 311-006 311-008

0.80 0.75 0.50 0.50 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.75 0.50 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

32 321-002 33 331-018 331-081 334-011 35 352-024

0.50

353-016 356-056

0.50 0.50

480

LIGHTING Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Work lighting, replacing one head lamp assy

Volvo Construction Equipment

12/14/2014

EW55B Op.no.

36 361-002 361-010 361-017 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-008 364-050 364-052 364-056 37 372-020 372-091 379-011 38 386-006 386-007 386-011 387-005 39 393-021 395-021 395-022 395-031

time (h)

Notes

0.50 0.50 0.50 0.50 0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50 0.50 0.50

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

0.50 0.50 0.50 1.00

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Information display, replacing

1.00 0.50 1.00 0.50

MISCELLANEOUS Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing

POWER TRANSMISSION

43 431-011 431-012 431-013 431-021 431-026 431-027

GEARBOX, Travel gearbox, replacing Travel gearbox, removal Travel gearbox, installation Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft

12/14/2014

6.00 3.00 3.00 6.50 1.00 2.00

Volvo Construction Equipment

481

EW55B Op.no.

time (h)

431-031 431-036

4.00 4.00

44 441-011 441-012 441-016 441-021 441-022 441-023 441-024 441-025 441-026 441-028 443-037 443-038 443-039

3.00 0.75 1.50 3.50 0.75 4.00 1.75 1.75 1.50 0.75 6.00 7.50 1.00

443-040

1.75

45 451-004 451-010 46 461-001 461-002 461-003 461-005 461-015 461-043 463-001 463-002 463-003 463-005 463-015 463-043 49 492-031 492-091

482

Notes

Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing HYDROSTATIC DRIVE Travel motor, replacing one Travel motor relief valve, replacing Travel motor removed, replacing seal Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing cylinder block Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Swing motor brake valve, replacing Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing

1.00 1.00

PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing

6.00 3.00 3.00 3.00 5.50 2.50 4.00 2.00 2.00 1.50 3.00 2.00

FRONT AXLE; REAR AXLE Axle, replacing Axle, removing Axle, installing Drive shaft, replacing one side Diff wheel axle, replacing Hub, replacing seal Axle, replacing Axle, removing Axle, installing Drive shaft, replacing one side Diff wheel axle, replacing Hub, replacing seal

2.00 0.50

MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

Volvo Construction Equipment

12/14/2014

EW55B Op.no.

time (h)

Notes

BRAKE

51 516-004 516-050 517-004 517-050

WHEEL BRAKE Brake discs, replacing on both sides Brake piston, replacing seals Brake disc, replacing both sides Brake piston, replacing seals

2.00 2.00 2.00 2.00

52 520-005

0.50

520-037 525-008 527-002

0.75 1.50 0.50

HYDRAULIC BRAKE SYSTEM Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, replacing Accumulator, replacing

STEERING

64 641-021 645-006 645-028

1.50 4.00 1.00

645-060 645-082

3.00 1.50

STEERING Adjustable steering column, replacing Steering cylinder, replacing Steering system, checking and adjusting working pressure Steering cylinder, repacking in machine Steering valve, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003

0.75 0.75 2.00

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing

2.00

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Shock absorber front, replacing all

76 761-001

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

12/14/2014

1.25 1.50

Volvo Construction Equipment

483

EW55B Op.no.

time (h)

810-003

3.50

Operator cab, replacing

0.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

0.75

CAB INTERIOR/UPHOLSTERY Seat, replacing

1.00 1.00 4.00 4.00 1.00 0.50 0.75 1.00 1.50 0.75 1.50 1.50 1.50 1.25 1.25 1.00

82 821-005 84 841-061 843-002 843-012 843-013 843-048 85 852-008 87 872-011 872-021 873-004 873-006 873-097 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-081 874-082 874-083 874-091

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-024 911-025 911-026

484

0.20 0.50 1.75 1.50 0.50 1.75 1.00 1.00

Volvo Construction Equipment

12/14/2014

EW55B Op.no.

time (h)

911-031 911-033

1.00 1.50

911-038 911-043 911-051 912-001 912-067 912-071 912-073 912-074

3.00 0.25 0.20 10.00 0.75 0.70 0.70 0.50

912-075

0.50

913-007 913-010 913-013 914-036 914-051 914-060 914-071 914-081 914-086 914-091 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.30 4.00 5.50 1.25 0.30 1.00 0.50 1.25 1.00 1.00 0.50 0.75 0.50 0.75 0.50 0.50 0.50 0.50 0.50 0.50

916-095

0.50

916-096

1.00

Oil cooler line pipe and hose, replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Servo system filter, replacing Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Servo pump block seal, replacing Accumulator, replacing Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing

1.00 0.75 0.50 0.50 0.50

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom)

92 924-002 924-003 924-004 924-041 924-042

12/14/2014

Notes

Volvo Construction Equipment

485

EW55B Op.no.

time (h)

924-043 924-044 924-045

0.25 0.50 0.50

925-011 925-012 925-013

0.75 0.25 0.50

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

5.00 2.50 2.50 1.00 0.25 1.25 1.50 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

1.50 0.50 0.75 1.50 1.50 0.50 0.50 0.50 1.00 1.50 1.00 0.50 0.50 3.00 1.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

1.00 0.50 1.50 0.50 1.50 0.50

486

Notes

Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

12/14/2014

FC2121C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.25

171-002

3.00

172-002 172-004 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-018 173-022 173-030

3.00 8.00 0.70 1.00 1.50 2.00 5.50 5.50 10.00 10.00 11.00 0.30

173-079 173-101 173-401 173-401 173-412 173-451 173-649

0.90 0.40 0.60 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 100 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, according to display message Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

3.00 1.00 1.50

ENGINE Valves, adjusting Valve covers, fitting new gasket Oil level sensor, changing

21 214-012 214-036 217-005 22 221-022

12/14/2014

0.50

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

Volvo Construction Equipment

487

FC2121C Op.no.

23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-016 233-017 233-020 234-010 234-041 234-042 237-002 237-004 237-033 237-037

time (h)

0.50 0.30 0.70 0.80 0.80 0.40 0.50 0.70 0.70 0.10 4.00 0.40 0.50 3.00 0.70 0.80 0.70

Notes

25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-022

1.50 1.25 0.80 1.25 0.25 0.25 0.25 0.40 4.50 0.30

258-030

1.50

0.10 0.60 4.50 0.50 0.90 0.70 1.00 1.00 0.90

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012

488

Volvo Construction Equipment

12/14/2014

FC2121C Op.no.

time (h)

263-013

0.50

263-022

0.90

Notes

Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.70 0.90 0.70 0.60 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.75

366-066

1.25

12/14/2014

Volvo Construction Equipment

489

FC2121C Op.no.

time (h)

367-075

0.90

Engine speed control switch, replacing

0.50 0.50 0.50 0.50 0.60 0.50 0.60

38 386-006 386-007 386-011 386-017 386-038 386-043 386-088 39 390-903 390-904 393-001 393-021 393-021 395-021 395-031

3.00 3.00 0.50 0.60 0.60 0.70 0.40

Notes

MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-053 431-115 431-117 431-127

5.50 0.50 2.50 5.50 4.50 6.50 1.75 1.25 6.00

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

1.00 2.50 0.80 1.50 1.50 0.30 0.75 6.50 0.70

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-111 441-112

490

Volvo Construction Equipment

110004 - 999999 110001 - 110003

12/14/2014

FC2121C Op.no.

time (h)

441-115 443-037 443-038 443-039

2.00 5.50 7.00 1.00

443-040

1.50

49 492-031 492-091

2.50 0.50

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002 716-003

FRAME Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-036 775-051 775-061 775-071 775-081

0.80 0.80 0.80 0.80 2.00 3.00 3.50 0.40 7.50 1.25 1.75 9.50 1.00 1.50 0.90 3.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

12/14/2014

1.75 2.50

Volvo Construction Equipment

491

FC2121C Op.no.

time (h)

Notes

0.90 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing

492

1.75 4.50

Volvo Construction Equipment

12/14/2014

FC2121C Op.no.

time (h)

911-015 911-017 911-024 911-025 911-026 911-033

0.50 1.75 0.70 0.70 0.70 2.00

911-034 911-035 911-038 911-040

4.50 1.50 4.00 0.40

911-051 912-001 912-067 912-071 912-073 913-007 913-010 913-029 914-036 914-037 914-041

0.20 9.00 0.50 1.00 1.00 0.30 4.00 0.40 1.00 1.00 0.60

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.30 0.75 0.80 1.75 1.75 1.00 1.00 0.80

92 924-001 924-005 924-006 924-021

1.00 0.80 1.00 2.00

925-011 925-012 925-013

1.25 0.50 0.90

97 974-010

12/14/2014

12.00

Notes

Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit, removal Quickfit, installation Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing

Volvo Construction Equipment

493

FC2121C Op.no.

time (h)

974-013 974-014 974-017 974-022 974-024

4.50 5.50 2.00 2.00 0.50

974-025 974-031 974-032 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.50 1.25 1.25 0.70 0.70 3.50 3.50 1.50 1.25 1.25 2.50 3.00 1.50 0.70 1.00 9.00 4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 5.00 1.50 2.00 0.50

494

Notes

Boom, removal Boom, installation Boom, replacing pin Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

12/14/2014

FC2421C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.25

171-002

3.00

172-002 172-004 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-018 173-022 173-030

3.00 8.00 0.70 1.00 1.50 1.50 5.50 5.50 10.00 10.00 11.00 0.30

173-079 173-101 173-401 173-401 173-412 173-451 173-649

0.90 0.40 0.60 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 100 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, according to display message Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

3.00 1.00 1.50

ENGINE Valves, adjusting Valve covers, fitting new gasket Oil level sensor, changing

21 214-012 214-036 217-005 22 221-022

12/14/2014

0.50

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

Volvo Construction Equipment

495

FC2421C Op.no.

23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-016 233-017 233-020 234-010 234-041 234-042 237-002 237-004 237-033 237-037

time (h)

0.50 0.30 0.70 0.80 0.80 0.40 0.50 0.70 0.70 0.10 4.00 0.40 0.50 3.00 0.70 0.80 0.70

Notes

25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-022

1.50 1.25 0.80 1.25 0.25 0.25 0.25 0.40 4.50 0.30

258-030

1.50

0.10 0.60 4.50 0.50 0.90 0.70 1.00 1.00 0.90

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012

496

Volvo Construction Equipment

12/14/2014

FC2421C Op.no.

time (h)

263-013

0.50

263-022

0.90

Notes

Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.70 0.90 0.70 0.60 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-001 311-002 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.75

366-066

1.25

12/14/2014

Volvo Construction Equipment

497

FC2421C Op.no.

time (h)

367-075

0.90

Engine speed control switch, replacing

0.50 0.50 0.50 0.50 0.60 0.50 0.50 0.60

38 386-006 386-007 386-011 386-017 386-038 386-043 386-044 386-088 39 390-903 390-904 393-001 393-021 393-021 395-021 395-031

3.00 3.00 0.50 0.60 0.60 0.70 0.40

Notes

MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-053 431-115 431-117 431-127

5.50 0.50 2.50 5.50 4.50 6.50 1.75 1.25 6.00

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

1.00 2.50 0.80 1.50 1.50 0.30 0.75 0.70

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-112

498

Volvo Construction Equipment

110006 - 999999 110001 - 110005

12/14/2014

FC2421C Op.no.

time (h)

441-115 443-037 443-038 443-039

2.00 5.50 7.00 1.00

443-040

1.50

49 492-031 492-091 492-095 492-096

2.50 0.50 0.50 0.60

Notes

110001 - 999999 110001 - 999999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002 716-003

FRAME Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-036 775-051 775-061 775-071 775-081

0.80 0.80 0.80 0.80 2.00 4.00 4.00 0.40 8.00 1.25 1.75 10.00 1.00 1.50 0.90 3.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

110001 - 999999

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

CAB, NAKED; CANOPY Cab, removing

12/14/2014

1.75

Volvo Construction Equipment

499

FC2421C Op.no.

time (h)

810-002

2.50

Cab, installing

0.90 0.50 0.50 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Gull wing power pack, replacing Gull wing cylinder, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

82 821-005 821-065 821-066 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 87 870-001 872-001 873-004 873-006 873-011 873-019 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

500

Notes

Volvo Construction Equipment

12/14/2014

FC2421C Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-033

2.00 4.50 0.50 1.75 0.70 0.70 1.00 2.00

911-034 911-035 911-038 911-040

4.50 1.50 4.00 0.40

911-051 912-001 912-067 912-071 912-073 913-007 913-010 913-029 914-036 914-037 914-041

0.20 9.00 0.50 1.00 1.00 0.30 4.00 0.40 1.00 1.00 0.60

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.30 0.75 0.80 1.75 1.75 1.00 1.00 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

92 924-001 924-005 924-006 924-021

12/14/2014

1.00 0.80 1.00 2.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit, removal Quickfit, installation Quickfit hydraulic cylinder bracket (body), replacing

Volvo Construction Equipment

501

FC2421C Op.no.

time (h)

925-011 925-012 925-013

1.25 0.50 0.90

97 974-010 974-013 974-014 974-017 974-022 974-024

12.00 4.50 5.50 2.00 2.00 0.50

974-025 974-031 974-032 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.50 1.25 1.25 0.70 0.70 3.50 3.50 1.50 1.25 1.25 2.50 3.00 1.50 0.70 1.00 9.00 4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 5.00 1.50 2.00 0.50

502

Notes

Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

12/14/2014

FC2924C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.25

171-001

1.25

171-002

3.00

172-002 172-004 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-018 173-022 173-030

3.00 8.00 0.60 1.00 1.50 1.50 6.00 5.50 10.00 10.00 11.00 0.30

173-079 173-101 173-401 173-412 173-451 173-649

0.90 0.40 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 100 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, according to display message Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

1.00 1.50

ENGINE Valve covers, fitting new gasket Oil level sensor, changing

21 214-036 217-005 22 221-022

12/14/2014

0.40

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

Volvo Construction Equipment

503

FC2924C Op.no.

time (h)

223-006

1.25

Oil cooler, replacing

0.50 0.30 0.60 0.80 0.80 0.40 0.50 0.10 4.00 2.00 1.75 0.40 0.50 3.00 0.70 0.80 0.50 0.30 0.70

23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-020 234-010 234-014 234-015 234-041 234-042 237-002 237-004 237-033 237-035 237-036 237-037

Notes

25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-022

1.50 1.50 1.50 2.50 0.25 0.25 0.25 0.50 5.00 0.50

258-030

1.50

0.10 0.50 5.00 0.50 1.00 0.70 0.90

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002

504

Volvo Construction Equipment

12/14/2014

FC2924C Op.no.

time (h)

262-098 263-012 263-013

0.90 0.80 0.50

263-022

0.80

Notes

Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.60 2.00

BATTERY Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-003 311-006 311-008 32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.75

366-066

1.25

12/14/2014

Volvo Construction Equipment

505

FC2924C Op.no.

time (h)

367-075

0.90

Engine speed control switch, replacing

0.50 0.50 0.50 0.50 0.60 0.50 0.50 0.50

38 386-006 386-007 386-011 386-017 386-038 386-043 386-044 386-088 39 390-903 390-904 393-001 393-021 393-021 395-021 395-031

3.00 3.00 0.50 0.60 0.60 0.70 0.40

Notes

MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-127

6.00 1.50 2.50 5.50 4.50 1.75 1.50 6.00

1.00 2.50 0.80 1.50 1.50 0.30 0.75 0.70 2.00

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-112 441-115

506

Volvo Construction Equipment

110002 - 999999

12/14/2014

FC2924C Op.no.

time (h)

443-037 443-038 443-039

5.50 7.00 1.00

443-040

1.50

49 492-031 492-091 492-095 492-096

2.50 0.50 0.70 0.70

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-003 710-004 710-005 710-006 715-019 715-020 716-001 716-001 716-002 716-002 716-003

FRAME Leveler structure, removing Leveler structure, installing Leveler structure, disassembling Leveler structure, assembling Boom cylinder protecting guard, removal Boom cylinder protecting guard, installation Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-036 775-051 775-061 775-071 775-071 775-081

12/14/2014

14.00 15.00 6.00 12.00 0.60 1.25 0.80 0.80 0.80 0.80 2.00 4.00 4.00 0.40 8.00 1.25 1.75 10.00 1.00 1.50 0.90 0.90 4.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

Volvo Construction Equipment

110001 - 115000 115001 - 210000

507

FC2924C Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-005 827-091

0.90 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 852-091 87 870-001 872-001 873-004 873-006 873-011 873-019 874-006 874-010 874-011 874-012 874-013 874-094 874-095 874-096 88 881-003 881-005

508

Volvo Construction Equipment

12/14/2014

FC2924C Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

2.00 2.00 0.50 1.75 0.70 1.00 1.00 2.00 1.50 1.50

911-034 911-035 911-038 911-040

2.00 1.50 4.00 0.40

911-051 912-001 912-067 912-071 912-073 913-004

0.20 9.00 0.70 1.00 1.00 1.25

913-007 913-010 913-029 914-036 914-037 914-041

0.30 4.00 0.30 1.00 1.00 0.80

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.30 0.75 0.80 1.75 1.75 1.00 1.00 0.80

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing

1.00

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing

92 924-001

12/14/2014

Volvo Construction Equipment

509

FC2924C Op.no.

time (h)

924-005 924-006 924-021

0.80 1.00 2.00

925-011 925-012 925-013

1.25 0.50 0.90

97 974-010 974-013 974-014 974-017 974-021 974-022 974-024

12.00 4.50 5.50 2.00 4.50 2.50 0.50

974-025 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.50 2.50 2.50 0.50 0.60 0.70 0.70 3.50 3.50 1.75 1.50 1.25 3.00 3.00 1.50 0.70 1.00 9.00 4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.50 5.00 1.75 2.50 0.50

510

Notes

Quickfit, removal Quickfit, installation Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

12/14/2014

FC3329C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-002

3.00

172-002 172-004 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-018 173-022 173-030

3.00 8.00 0.60 1.00 1.50 1.50 6.00 5.50 10.00 10.00 11.00 0.30

173-079 173-101 173-401 173-412 173-451 173-649

0.90 0.50 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 100 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Maintenance service, according to display message Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

1.00 1.50

ENGINE Valve covers, fitting new gasket Oil level sensor, changing

21 214-036 217-005 22 221-022

0.40

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

0.50

FUEL SYSTEM Carbon dioxide in fuel system, check

23 230-001

12/14/2014

Volvo Construction Equipment

511

FC3329C Op.no.

time (h)

233-001 233-002 233-004 233-010 233-014 233-015 233-020 234-010 234-014 234-015 234-041 234-042 237-002 237-004 237-033 237-035 237-036 237-037

0.30 0.60 0.80 0.80 0.40 0.50 0.10 4.00 2.00 1.75 0.40 0.50 3.00 0.70 0.80 0.50 0.30 0.70

25 252-020 252-021 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-022

1.50 1.50 1.50 2.50 0.25 0.25 0.25 0.50 5.00 0.50

258-030

1.50

26 261-002 261-004 261-008 261-012 261-014 261-018 262-002 262-098 263-012 263-013

512

0.10 0.50 5.00 0.50 1.00 0.70 0.90 0.90 0.80 0.50

Notes

Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Additional fuel tank, removal Additional fuel tank, installation Fuel filling pump, removing Fuel filling pump, installing Injectors, replacing all Injector, replacing one Fuel control valve (FCV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel rail pressure, checking INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing Charge air system, inspection COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension

Volvo Construction Equipment

12/14/2014

FC3329C Op.no.

time (h)

263-022

0.80

Notes

Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.90 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, test

0.70 0.30 0.30 0.70 0.70 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch, testing Starter switch, testing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002 321-075 33 331-018 331-021 331-081 334-002 334-002 334-011 35 356-056 36 362-002 362-041 362-051 363-003 363-004 363-091 364-003 364-056 366-064

0.30 0.30 0.50 0.40 0.50 0.50 0.60 0.50 1.75

366-066 367-075

1.25 0.90

0.50 0.60 0.50 0.50 0.60

38 386-006 386-007 386-011 386-017 386-038

12/14/2014

Volvo Construction Equipment

513

FC3329C Op.no.

time (h)

386-043 386-044 386-088

0.50 0.50 0.50

39 390-903 390-904 393-001 393-021 393-021 395-021 395-031

3.00 3.00 0.50 0.60 0.60 0.70 0.40

Notes

Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack standard cab, installing new CareTrack optional cab, installing new Voltage converter, replacing Radio, replacing Radio, replacing Antenna, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-027 431-031 431-036 431-053 431-115 431-117 431-127

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, replacing

6.50 2.50 5.50 4.50 6.50 1.75 1.50 6.00

44 441-017 441-021 441-022 441-024 441-025 441-026 441-032 441-112 441-115 443-037 443-038 443-039

1.00 2.50 0.80 1.50 1.50 0.40 0.75 0.70 2.00 5.50 7.00 1.00

443-040

1.50

49 492-031

514

2.50

110003 - 999999 110001 - 110002

Volvo Construction Equipment

12/14/2014

FC3329C Op.no.

time (h)

492-091 492-095 492-095 492-095 492-096 492-096 492-096

0.50 0.70 0.70 0.70 0.70 0.70 0.70

Notes

Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation Swing ring gear cover, installation Swing ring gear cover, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-003 710-004 710-005 710-006 715-019 715-020 716-001 716-001 716-002 716-002 716-003

77 775-011 775-021 775-032 775-033 775-034 775-035 775-036 775-051 775-061 775-071 775-081

14.00 15.00 6.00 12.00 0.60 1.25 0.80 0.80 0.80 0.80 2.00 4.00 4.00 0.40 9.00 1.25 1.75 11.00 1.00 1.50 0.90 4.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-005

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

12/14/2014

0.90

Volvo Construction Equipment

515

FC3329C Op.no.

time (h)

827-091

1.75

Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 1.50 4.00 4.50 0.70

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25 2.50

CAB INTERIOR/UPHOLSTERY Seat, replacing Seat support, replacing

5.00 0.50 3.00 0.90 0.70 0.90 1.75 1.75 1.75 3.00 3.00 0.60 0.60 0.60

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

1.00 1.25

INTERIOR EQUIPMENT Instrument panel, replacing (left) Instrument panel, replacing (right)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-015 911-017 911-024

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing

516

2.00 2.00 0.50 2.00 0.70

Volvo Construction Equipment

12/14/2014

FC3329C Op.no.

time (h)

911-025 911-026 911-031 911-032 911-033

1.00 1.00 2.00 1.50 1.50

911-034 911-035 911-038 911-040

2.00 1.50 4.00 0.40

911-051 912-001 912-067 912-071 912-073 913-004

0.20 9.00 0.70 1.00 1.00 1.25

913-007 913-010 913-029 914-036 914-037 914-041

0.30 4.00 0.30 1.00 1.00 0.80

914-051 914-055 914-060 914-081 914-084 914-086 914-091 916-096

0.30 0.75 0.70 1.75 1.75 1.00 1.00 0.80

92 924-001 924-021

1.00 2.00

925-011 925-012 925-013

1.25 0.50 0.90

97 974-010 974-013

12/14/2014

13.00 5.00

Notes

Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Hammer and shear pedal valve (RCV), replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit hydraulic cylinder bracket (body), replacing Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal

Volvo Construction Equipment

517

FC3329C Op.no.

time (h)

974-014 974-017 974-021 974-022 974-024

6.50 2.00 4.50 2.50 0.50

974-025 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.50 2.50 2.50 0.50 0.60 0.70 0.70 3.50 3.50 1.75 1.50 1.25 3.00 3.00 1.50 0.70 1.00 9.00 4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.50 5.00 1.75 2.50 0.50

518

Notes

Boom, installation Boom, replacing pin Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

12/14/2014

G930B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-019 173-022 173-080

19 191-020

0.20 0.50 0.80 3.00 5.50 4.50 14.00 0.30 4.00 1.50 0.20

575001 - 576048

GENERAL Service position

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.00

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-092

5.00 6.00 0.40

210-093

0.40

212-071 214-012 218-009

0.30 4.00 3.00

22 221-022 23 230-001 233-008 234-011 234-012 237-002

12/14/2014

0.50

0.40 0.90 1.50 0.90 6.00

ENGINE Engine, removing Engine, installing Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (crank shaft), replacing Crankcase ventilation separator, replacing Valves, adjusting Engine mounts, replacing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel pump, replacing Fuel tank, removing Fuel tank, installing Injectors, replacing all

Volvo Construction Equipment

519

G930B Op.no.

time (h)

237-032 237-033 237-034 237-124

1.75 1.50 0.90 0.50

Notes

High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing High pressure fuel system, pressure relief

25 252-021 254-001 254-022

0.60 3.00 1.25

254-023

1.25

254-031 254-033 254-043 254-044 254-048 254-049 254-050 254-051 254-052 254-053 254-056 254-066

0.80 1.75 0.40 0.30 0.40 0.50 0.90 1.00 0.30 0.50 0.90 0.40

255-009 255-071 256-010 256-011 258-023 258-024

0.40 2.50 0.30 0.30 0.40 0.40

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Spark plug control unit, replacing Glow plug, replacing Spark plug cable, replacing Throttle, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing Air pump safety valve, replacing Glow plug control unit, replacing NOx sensor, replacing Exhaust Aftertreatment System, T-junction, replacing Waste gate, testing Turbocharger, replacing Air cleaner, removing Air cleaner, installing Charge air cooler, removing Charge air cooler, installing

1.75 1.25 2.50 0.40 0.50 0.40 0.80 1.25 1.00 1.50 0.40 0.40

COOLING SYSTEM Radiator, replacing Expansion tank, replacing Coolant pump, replacing Maximum fan speed, checking Maximum fan speed, checking Low fan speed, checking Low fan speed, checking Fan pump, removing Fan pump, installing Fan shroud, replacing Fan pump flow, checking Fan pump flow, checking

26 261-008 261-018 262-002 263-016 263-016 263-019 263-019 263-023 263-024 263-042 263-052 263-052

520

Volvo Construction Equipment

12/14/2014

G930B Op.no.

time (h)

263-062 263-071 263-072 263-073

1.50 0.40 1.00 0.40

Cooling fan motor, replacing Fan control valve, removing Fan control valve, seal replacement Fan control valve, installing

3.00 3.00 3.00

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR valve, replacing

29 293-001 293-004 293-005

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.70 0.40 0.30 0.30

BATTERY Battery charging capacity, checking Batteries, replacing Battery box, removing Battery box, installing

0.60

LIGHTING Headlights, adjusting

31 311-001 311-002 313-001 313-002 35 352-002 36 361-018 362-003 363-005 364-014 366-064

0.40 0.40 0.60 0.40 1.50

366-066

0.90

38 386-004 386-005 386-011 386-032 386-061

0.80 0.70 0.90 0.80 0.30

387-008

0.30

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission temperature sensor, replacing Transmission, revolution sensor, replacing Fuel level sender, replacing Sensor unit (differential lock), replacing Revolution sensor (hydraulic cooling fan), replacing Display unit, replacing

0.30

MISCELLANEOUS Radio, removal

39 393-022

12/14/2014

Volvo Construction Equipment

521

G930B Op.no.

time (h)

393-023

0.10

Notes

Radio, installation

POWER TRANSMISSION

41 413-018

0.40

CLUTCH; TORQUE CONVERTER Inching pedal, replacing

1.25 0.90 1.00 0.60 0.70 4.50 5.00

1.50 1.75 4.00 4.00 1.75

HYDROSTATIC DRIVE Transmission pump, removing Transmission pump, installing Pump drive, removing Pump drive, installing Charge pump, replacing

1.50 0.70 1.25 0.70 0.80 1.25

PROPELLER SHAFT Intermediate bearing, replacing Drive shaft, removing Drive shaft, removing Drive shaft, installing Drive shaft, installing Universal joint, replacing

4.00 7.00 2.00 1.25 1.25 1.75 2.50 1.75 1.75 3.50 5.50

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Tandem, removing Tandem drive chain, removing Tandem drive chain, removing Tandem drive chain, installing Tandem drive chain, installing Tandem drive sprocket, removing Tandem drive sprocket, installing Tandem, installing Four point bearing, replacing

42 421-002 421-025 421-026 421-027 421-047 421-070 421-072 44 442-011 442-012 442-041 442-042 442-047 45 451-009 451-031 451-031 451-032 451-032 451-033 46 463-002 463-003 463-056 463-058 463-058 463-059 463-059 463-060 463-061 463-062 463-063

522

Volvo Construction Equipment

12/14/2014

G930B Op.no.

49 491-007 491-008

time (h)

0.30 0.20

Notes

MISCELLANEOUS Transmission oil cooler, removing Transmission oil cooler, installing

BRAKE

51 510-005 510-006 517-071 517-072 517-074 517-076 517-078

WHEEL BRAKE Service brakes, function check Service brakes warning system, checking Oil disc brake assembly, removing Oil disc brakes, disassembling Brake Housing Pre - Assembly Oil disc brakes , assembling Oil disc brake, installing

0.20 0.20 1.00 0.80 0.50 0.70 1.25

52 520-001 520-007 520-037 520-037 520-112 521-008 521-009 521-012 521-013 521-014 521-015 525-005 525-006 525-017 527-001

0.70 0.40 0.70 0.90 0.40 0.50 1.50 0.20 0.20 0.50 0.50 0.70 1.50 0.20 0.10

527-012 527-013

0.40 0.80

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake pedal switch, replacing Brake system, bleeding Brake system, bleeding Brake pedal stop, adjusting Brake master cylinder, removing Brake master cylinder, installing Power booster, disassembling Power booster, assembling Brake master cylinder, disassembling Brake master cylinder, assembling Foot brake valve, removal Foot brake valve, installation Brake pedal angle, adjusting Accumulator removed, checking charging pressure Accumulator, removal Accumulator, installation

0.40 1.25 0.20 1.75

PARKING BRAKE Parking brake, manually releasing Parking brake assembly, removing Parking brake, function checking Parking brake assembly, installing

55 550-015 550-018 550-023 550-056

12/14/2014

Volvo Construction Equipment

575001 - 576048

576049 - 576999 575001 - 576048 576049 - 576999 575001 - 576048 576049 - 576999 575001 - 576048 575001 - 576048 575001 - 576048 575001 - 576048 575001 - 576048 575001 - 576048 576049 - 576999 576049 - 576999 576049 - 576999 576049 - 576999 576049 - 576999 576049 - 576999

523

G930B Op.no.

time (h)

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.40 0.50 0.90 1.75 0.30 1.00

STEERING AXLE Drag link, removing Tie bar, removing Front axle frame, removing Front axle frame, installing Tie bar, installing Drag link, installing

62 622-054 622-058 622-060 622-061 622-063 622-067 64 641-025 641-026 641-027 645-028

0.80 0.60 0.70 0.70

645-031 645-035 647-089 647-099 648-001 648-002

0.50 0.80 0.50 0.10 0.50 0.30

STEERING Pedestal gas shock, replacing Steering column, removing Steering column, installing Steering system, checking and adjusting working pressure Steering control unit, removing Steering control unit, installing Secondary steering relief valve, adjusting Secondary steering function, checking Wheel lean cylinder, removing Wheel lean cylinder, installing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012 715-031 715-032

0.30 0.30 0.50 0.40

FRAME Transmission guard, removing Transmission guard, installing Neck and nose cover, removing Neck and nose cover, installing

6.00 0.60 0.80 0.70 0.80

FRAME LINK Frame joint, separating machine Articulation indicator cable, removing Articulation indicator cable, installing Articulation cylinder, removing Articulation cylinder, installing

0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

74 741-001 742-055 742-056 742-081 742-082 77 771-001

524

Volvo Construction Equipment

12/14/2014

G930B Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.00

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.25 1.50 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Cab ladder, replacing

0.60 0.60 0.50 0.50 1.75 0.80 0.40 0.50

CAB INTERIOR/UPHOLSTERY Rear headliner, removing Rear headliner, installing Front headliner, removing Front headliner, installing Cab interior covers, replacing Side console covers, replacing Operator's seat, removing Operator's seat, installing

0.70 1.25 1.25 3.00 3.00 1.00 3.00 3.00 2.50 2.00 5.00 3.00 0.50

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Defroster fan, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Air mix door actuator, replacing Stepless motor drive, replacing Heater unit relays, replacing Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Thermostat, replacing HVAC control switch, replacing

0.30

INTERIOR EQUIPMENT Seat safety belt, replacing

82 821-001 821-002 827-001 85 851-001 851-002 851-003 851-004 851-005 851-006 852-003 852-004 87 870-003 870-004 872-022 873-004 873-006 873-008 873-011 873-012 873-013 874-011 874-012 874-014 874-092 88 884-001

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051

GENERAL Joystick control, replacing

12/14/2014

1.75

Volvo Construction Equipment

525

G930B Op.no.

time (h)

900-052

0.20

Notes

Rear option controller, replacing

91 911-013 911-014 911-036 911-037 911-040

0.40 0.30 3.00 3.00 0.30

912-100 912-101 912-105 912-108 912-110 912-110 912-111 912-130 912-131 912-137 912-138 912-139 912-229 913-045

0.60 1.25 0.40 0.40 0.90 0.90 0.60 2.50 2.50 0.80 0.90 0.30 0.80 0.60

913-046 913-081 913-082 914-096 915-003 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127

0.50 3.00 3.50 1.75 0.60 0.90 0.90 0.90 0.90 0.30 0.10 0.90 0.20 0.90 0.30

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Hydraulic swivel joint, removing Hydraulic swivel joint, installing Circle turn valve, removing Circle turn valve, installing Accumulator precharge pressure, checking Accumulator precharge pressure, checking Accumulator -Charging Directional control valve, removing Directional control valve, installing Priority flow valve, removing Priority flow valve, installing Priority flow valve, disassembly and inspection Directional control valve solenoid, replacing Steering and implement pump controller, removing Steering and implement pump controller, installing Steering and implement pump, removing Steering and implement pump, installing Control levers, replacing Control lever, adjusting Power supply unit, replacing Relay, replacing Counter balance steering valve, replacing Steering valve solenoid, replacing Articulation sensor, replacing Articulation sensor, calibrating J-ECU controller, replacing Rear auxiliary valve solenoid, replacing Steering pressure sensor, replacing Left side controller, replacing

0.40 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Support arch, removal Support arch, installation

92 926-088 926-089

526

Volvo Construction Equipment

12/14/2014

G930B Op.no.

98 981-011 981-012 981-013 981-033 981-041 981-051 981-052 981-053 981-061 981-064 981-081 981-082 981-083 981-084 981-085 981-086 981-087 981-088

12/14/2014

time (h)

0.70 0.40 1.25 1.00 0.90 0.70 0.50 1.25 0.80 0.60 0.60 1.25 0.40 0.40 0.90 0.50 2.00 3.00

Notes

FUNCTION FOR ROAD CONSTRUCTION Mouldboard lower slide tube bearing, replacing Mouldboard upper slide wear plate, replacing Mouldboard cutting edge, replacing Accumulator, replacing Blade slide cylinder, replacing Circle crank arm, removing Circle crank arm, installing Circle, checking Blade lift system lock cylinder, removing Blade lift system lock cylinder, installing Blade lift cylinder, removing Blade lift stirrup, removing Blade lift arm, removing Blade lift arm, installing Blade lift stirrup, installing Blade lift cylinder, installing Circle and drawbar, removing Circle and drawbar, installing

Volvo Construction Equipment

527

528

Volvo Construction Equipment

12/14/2014

G940B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-019 173-022 173-080 173-080

19 191-020

0.20 0.50 0.80 3.00 5.50 4.50 14.00 0.30 4.00 1.50 1.50 0.20

575001 - 577033 577036 - 577036

GENERAL Service position

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.00

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-092

5.00 6.00 0.40

210-093

0.40

212-071 214-012 218-009

0.30 4.00 3.00

22 221-022 23 230-001 233-008 234-011 234-012

12/14/2014

0.50

0.40 0.90 1.50 0.90

Volvo Construction Equipment

529

G940B Op.no.

time (h)

237-002 237-032 237-033 237-034 237-124

6.00 1.75 1.50 0.90 0.50

Notes

Injectors, replacing all High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing High pressure fuel system, pressure relief

25 252-021 254-001 254-022

0.60 3.00 1.25

254-023

1.25

254-031 254-033 254-043 254-044 254-048 254-049 254-050 254-051 254-052 254-053 254-056 254-066

0.80 1.75 0.40 0.30 0.40 0.50 0.90 1.00 0.30 0.50 0.90 0.40

255-009 255-071 256-010 256-011 258-023 258-024

0.40 2.50 0.30 0.30 0.40 0.40

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Spark plug control unit, replacing Glow plug, replacing Spark plug cable, replacing Throttle, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing Air pump safety valve, replacing Glow plug control unit, replacing NOx sensor, replacing Exhaust Aftertreatment System, T-junction, replacing Waste gate, testing Turbocharger, replacing Air cleaner, removing Air cleaner, installing Charge air cooler, removing Charge air cooler, installing

1.75 1.25 2.50 0.40 0.50 0.40 0.80 1.25 1.00 1.50 0.40

26 261-008 261-018 262-002 263-016 263-016 263-019 263-019 263-023 263-024 263-042 263-052

530

Volvo Construction Equipment

12/14/2014

G940B Op.no.

time (h)

263-052 263-062 263-071 263-072 263-073

0.40 1.50 0.40 1.00 0.40

Fan pump flow, checking Cooling fan motor, replacing Fan control valve, removing Fan control valve, seal replacement Fan control valve, installing

3.00 3.00 3.00

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR valve, replacing

29 293-001 293-004 293-005

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.70 0.40 0.30 0.30

BATTERY Battery charging capacity, checking Batteries, replacing Battery box, removing Battery box, installing

0.60

LIGHTING Headlights, adjusting

31 311-001 311-002 313-001 313-002 35 352-002 36 361-018 362-003 363-005 364-014 366-064

0.40 0.40 0.60 0.40 1.50

366-066

0.90

38 386-004 386-005 386-011 386-032 386-061

0.80 0.70 0.90 0.80 0.30

387-008

0.30

12/14/2014

OTHER ELECTRICAL EQUIPMENT Direction indicator switch, replacing Reverse alarm, replacing Lower window wiper, replacing Ignition switch, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission temperature sensor, replacing Transmission, revolution sensor, replacing Fuel level sender, replacing Sensor unit (differential lock), replacing Revolution sensor (hydraulic cooling fan), replacing Display unit, replacing

Volvo Construction Equipment

531

G940B Op.no.

39 393-022 393-023

time (h)

0.30 0.10

Notes

MISCELLANEOUS Radio, removal Radio, installation

POWER TRANSMISSION

41 413-018

0.40

CLUTCH; TORQUE CONVERTER Inching pedal, replacing

1.25 0.90 1.00 0.60 0.70 4.50 5.00

1.50 1.75 4.00 4.00 1.75

HYDROSTATIC DRIVE Transmission pump, removing Transmission pump, installing Pump drive, removing Pump drive, installing Charge pump, replacing

1.50 0.70 1.25 0.70 0.80 1.25

PROPELLER SHAFT Intermediate bearing, replacing Drive shaft, removing Drive shaft, removing Drive shaft, installing Drive shaft, installing Universal joint, replacing

4.00 7.00 2.00 1.25 1.25 1.75 2.50 1.75 1.75 3.50

532

Volvo Construction Equipment

12/14/2014

G940B Op.no.

time (h)

463-063

5.50

Four point bearing, replacing

0.30 0.20

MISCELLANEOUS Transmission oil cooler, removing Transmission oil cooler, installing

49 491-007 491-008

Notes

BRAKE

51 510-005 510-006 510-006 517-071 517-072 517-074 517-076 517-078

0.20 0.20 0.20 1.00 0.80 0.50 0.70 1.25

0.70 0.70 0.40 0.40 0.70 0.70 0.90 0.90 0.40 0.40 0.50 0.50 1.50 1.50 0.20 0.20 0.20 0.20 0.50 0.50 0.50 0.50 0.70 0.70 1.50

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, hydraulic Brake pedal switch, replacing Brake pedal switch, replacing Brake system, bleeding Brake system, bleeding Brake system, bleeding Brake system, bleeding Brake pedal stop, adjusting Brake pedal stop, adjusting Brake master cylinder, removing Brake master cylinder, removing Brake master cylinder, installing Brake master cylinder, installing Power booster, disassembling Power booster, disassembling Power booster, assembling Power booster, assembling Brake master cylinder, disassembling Brake master cylinder, disassembling Brake master cylinder, assembling Brake master cylinder, assembling Foot brake valve, removal Foot brake valve, removal Foot brake valve, installation

52 520-001 520-001 520-007 520-007 520-037 520-037 520-037 520-037 520-112 520-112 521-008 521-008 521-009 521-009 521-012 521-012 521-013 521-013 521-014 521-014 521-015 521-015 525-005 525-005 525-006

12/14/2014

Volvo Construction Equipment

575001 - 577033 577036 - 577036

577037 - 577999 577034 - 577035 577036 - 577036 575001 - 577033 577037 - 577999 577034 - 577035 575001 - 577033 577036 - 577036 577034 - 577035 577037 - 577999 575001 - 577033 577036 - 577036 575001 - 577033 577036 - 577036 575001 - 577033 577036 - 577036 575001 - 577033 577036 - 577036 575001 - 577033 577036 - 577036 575001 - 577033 577036 - 577036 577037 - 577999 577034 - 577035 577034 - 577035

533

G940B Op.no.

time (h)

525-006 525-017 525-017 527-001

1.50 0.20 0.20 0.10

527-001

0.10

527-012 527-012 527-013 527-013

0.40 0.40 0.80 0.80

Foot brake valve, installation Brake pedal angle, adjusting Brake pedal angle, adjusting Accumulator removed, checking charging pressure Accumulator removed, checking charging pressure Accumulator, removal Accumulator, removal Accumulator, installation Accumulator, installation

0.40 1.25 0.20 1.75

PARKING BRAKE Parking brake, manually releasing Parking brake assembly, removing Parking brake, function checking Parking brake assembly, installing

55 550-015 550-018 550-023 550-056

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.40 0.50 0.90 1.75 0.30 1.00

STEERING AXLE Drag link, removing Tie bar, removing Front axle frame, removing Front axle frame, installing Tie bar, installing Drag link, installing

62 622-054 622-058 622-060 622-061 622-063 622-067 64 641-025 641-026 641-027 645-028

0.80 0.60 0.70 0.70

645-031 645-035 647-089 647-099 648-001 648-002

0.50 0.80 0.50 0.10 0.50 0.30

534

577037 - 577999 577034 - 577035 577037 - 577999 577034 - 577035 577037 - 577999 577034 - 577035 577037 - 577999 577034 - 577035 577037 - 577999

Volvo Construction Equipment

12/14/2014

G940B Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012 715-031 715-032

0.30 0.30 0.50 0.40

FRAME Transmission guard, removing Transmission guard, installing Neck and nose cover, removing Neck and nose cover, installing

6.00 0.60 0.80 0.70 0.80

FRAME LINK Frame joint, separating machine Articulation indicator cable, removing Articulation indicator cable, installing Articulation cylinder, removing Articulation cylinder, installing

0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

74 741-001 742-055 742-056 742-081 742-082 77 771-001

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.00

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.25 1.50 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Cab ladder, replacing

0.60 0.60 0.50 0.50 1.75 0.80 0.40 0.50

CAB INTERIOR/UPHOLSTERY Rear headliner, removing Rear headliner, installing Front headliner, removing Front headliner, installing Cab interior covers, replacing Side console covers, replacing Operator's seat, removing Operator's seat, installing

0.70 1.25 1.25

AIR CONDITIONING UNIT Cooler and Heater assembly, removal Cooler and Heater assembly, installation Defroster fan, replacing

82 821-001 821-002 827-001 85 851-001 851-002 851-003 851-004 851-005 851-006 852-003 852-004 87 870-003 870-004 872-022

12/14/2014

Volvo Construction Equipment

535

G940B Op.no.

time (h)

873-004 873-006 873-008 873-011 873-012 873-013 874-011 874-012 874-014 874-092

3.00 3.00 1.00 3.00 3.00 2.50 2.00 5.00 3.00 0.50

Heater core, replacing Fan motor, replacing Heat control valve, replacing Air mix door actuator, replacing Stepless motor drive, replacing Heater unit relays, replacing Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Thermostat, replacing HVAC control switch, replacing

0.30

INTERIOR EQUIPMENT Seat safety belt, replacing

88 884-001

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051 900-052

GENERAL Joystick control, replacing Rear option controller, replacing

1.75 0.20

91 911-013 911-014 911-036 911-037 911-040

0.40 0.30 3.00 3.00 0.30

912-100 912-101 912-105 912-108 912-110 912-110 912-111 912-130 912-131 912-137 912-138 912-139 912-229 913-045

0.60 1.25 0.40 0.40 0.90 0.90 0.60 2.50 2.50 0.80 0.90 0.30 0.80 0.60

913-046

0.50

536

Volvo Construction Equipment

12/14/2014

G940B Op.no.

time (h)

913-081 913-082 914-096 915-003 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127

3.00 3.50 1.75 0.60 0.90 0.90 0.90 0.90 0.30 0.10 0.90 0.20 0.90 0.30

Steering and implement pump, removing Steering and implement pump, installing Control levers, replacing Control lever, adjusting Power supply unit, replacing Relay, replacing Counter balance steering valve, replacing Steering valve solenoid, replacing Articulation sensor, replacing Articulation sensor, calibrating J-ECU controller, replacing Rear auxiliary valve solenoid, replacing Steering pressure sensor, replacing Left side controller, replacing

0.40 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Support arch, removal Support arch, installation

0.70 0.40 1.25 1.00 0.90 0.70 0.50 1.25 0.80 0.60 0.60 1.25 0.40 0.40 0.90 0.50 2.00 3.00

92 926-088 926-089 98 981-011 981-012 981-013 981-033 981-041 981-051 981-052 981-053 981-061 981-064 981-081 981-082 981-083 981-084 981-085 981-086 981-087 981-088

12/14/2014

Notes

Volvo Construction Equipment

537

538

Volvo Construction Equipment

12/14/2014

G946B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-019 173-022 173-080

19 191-020

0.20 0.50 0.80 3.00 5.50 4.50 14.00 0.30 4.00 1.50 0.20

575001 - 578042

GENERAL Service position

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.00

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-092

5.00 6.00 0.40

210-093

0.40

212-071 214-012 218-009

0.30 4.00 3.00

22 221-022 23 230-001 233-008 234-011 234-012 237-002

12/14/2014

0.50

0.40 0.90 1.50 0.90 6.00

Volvo Construction Equipment

539

G946B Op.no.

time (h)

237-032 237-033 237-034 237-124

1.75 1.50 0.90 0.50

Notes

High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing High pressure fuel system, pressure relief

25 252-021 254-001 254-022

0.60 3.00 1.25

254-023

1.25

254-031 254-033 254-043 254-044 254-048 254-049 254-050 254-051 254-052 254-053 254-056 254-066

0.80 1.75 0.40 0.30 0.40 0.50 0.90 1.00 0.30 0.50 0.90 0.40

255-009 255-071 256-010 256-011 258-023 258-024

0.40 2.50 0.30 0.30 0.40 0.40

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Spark plug control unit, replacing Glow plug, replacing Spark plug cable, replacing Throttle, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing Air pump safety valve, replacing Glow plug control unit, replacing NOx sensor, replacing Exhaust Aftertreatment System, T-junction, replacing Waste gate, testing Turbocharger, replacing Air cleaner, removing Air cleaner, installing Charge air cooler, removing Charge air cooler, installing

1.75 1.25 2.50 0.40 0.50 0.40 0.80 1.25 1.00 1.50 0.40 0.40

26 261-008 261-018 262-002 263-016 263-016 263-019 263-019 263-023 263-024 263-042 263-052 263-052

540

Volvo Construction Equipment

12/14/2014

G946B Op.no.

time (h)

263-062 263-071 263-072 263-073

1.50 0.40 1.00 0.40

Cooling fan motor, replacing Fan control valve, removing Fan control valve, seal replacement Fan control valve, installing

3.00 3.00 3.00

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR valve, replacing

29 293-001 293-004 293-005

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.70 0.40 0.30 0.30

BATTERY Battery charging capacity, checking Batteries, replacing Battery box, removing Battery box, installing

0.60

LIGHTING Headlights, adjusting

31 311-001 311-002 313-001 313-002 35 352-002 36 361-018 362-003 363-005 364-014 366-064

0.40 0.40 0.60 0.40 1.50

366-066

0.90

38 386-004 386-005 386-011 386-032 386-061

0.80 0.70 0.90 0.80 0.30

387-008

0.30

MISCELLANEOUS Radio, removal

39 393-022

12/14/2014

Volvo Construction Equipment

541

G946B Op.no.

time (h)

393-023

0.10

Notes

Radio, installation

POWER TRANSMISSION

41 413-018

0.40

CLUTCH; TORQUE CONVERTER Inching pedal, replacing

1.25 0.90 1.00 0.60 0.70 4.50 5.00

2.00 1.50 1.75 4.00 4.00 1.75

HYDROSTATIC DRIVE All wheel drive motor, replacing Transmission pump, removing Transmission pump, installing Pump drive, removing Pump drive, installing Charge pump, replacing

1.50 0.70 1.25 0.70 0.80 1.25

PROPELLER SHAFT Intermediate bearing, replacing Drive shaft, removing Drive shaft, removing Drive shaft, installing Drive shaft, installing Universal joint, replacing

4.00 7.00 2.00 1.25 1.25 1.75 2.50 1.75 1.75 3.50 5.50

42 421-002 421-025 421-026 421-027 421-047 421-070 421-072 44 441-051 442-011 442-012 442-041 442-042 442-047 45 451-009 451-031 451-031 451-032 451-032 451-033 46 463-002 463-003 463-056 463-058 463-058 463-059 463-059 463-060 463-061 463-062 463-063

542

Volvo Construction Equipment

12/14/2014

G946B Op.no.

49 491-007 491-008

time (h)

0.30 0.20

Notes

MISCELLANEOUS Transmission oil cooler, removing Transmission oil cooler, installing

BRAKE

51 510-005 510-006 517-071 517-072 517-074 517-076 517-078

0.20 0.20 1.00 0.80 0.50 0.70 1.25

52 520-001 520-007 520-037 520-037 520-112 521-008 521-009 521-012 521-013 521-014 521-015 525-005 525-006 525-017 527-001

0.70 0.40 0.70 0.90 0.40 0.50 1.50 0.20 0.20 0.50 0.50 0.70 1.50 0.20 0.10

527-012 527-013

0.40 0.80

0.40 1.25 0.20

PARKING BRAKE Parking brake, manually releasing Parking brake assembly, removing Parking brake, function checking

55 550-015 550-018 550-023

12/14/2014

Volvo Construction Equipment

575001 - 578042

578043 - 578999 575001 - 578042 578043 - 578999 575001 - 578042 578043 - 578999 575001 - 578042 575001 - 578042 575001 - 578042 575001 - 578042 575001 - 578042 575001 - 578042 578043 - 578999 578043 - 578999 578043 - 578999 578043 - 578999 578043 - 578999 578043 - 578999

543

G946B Op.no.

time (h)

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.40 0.50 0.90 1.75 0.30 1.00

STEERING AXLE Drag link, removing Tie bar, removing Front axle frame, removing Front axle frame, installing Tie bar, installing Drag link, installing

62 622-054 622-058 622-060 622-061 622-063 622-067 64 641-025 641-026 641-027 645-028

0.80 0.60 0.70 0.70

645-031 645-035 647-089 647-099 648-001 648-002

0.50 0.80 0.50 0.10 0.50 0.30

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012 715-031 715-032

0.30 0.30 0.50 0.40

FRAME Transmission guard, removing Transmission guard, installing Neck and nose cover, removing Neck and nose cover, installing

6.00 7.00 0.60 0.80 0.70 0.80

FRAME LINK Frame joint, separating machine Frame joint, assembly of separated machine Articulation indicator cable, removing Articulation indicator cable, installing Articulation cylinder, removing Articulation cylinder, installing

0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

74 741-001 741-002 742-055 742-056 742-081 742-082 77 771-001

544

Volvo Construction Equipment

12/14/2014

G946B Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.00

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.25 1.50 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Cab ladder, replacing

0.60 0.60 0.50 0.50 1.75 0.80 0.40 0.50

CAB INTERIOR/UPHOLSTERY Rear headliner, removing Rear headliner, installing Front headliner, removing Front headliner, installing Cab interior covers, replacing Side console covers, replacing Operator's seat, removing Operator's seat, installing

0.70 1.25 1.25 3.00 3.00 1.00 3.00 3.00 2.50 2.00 5.00 3.00 0.50

0.30

INTERIOR EQUIPMENT Seat safety belt, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051

GENERAL Joystick control, replacing

12/14/2014

1.75

Volvo Construction Equipment

545

G946B Op.no.

time (h)

900-052

0.20

Notes

Rear option controller, replacing

91 911-013 911-014 911-036 911-037 911-040

0.40 0.30 3.00 3.00 0.30

912-100 912-101 912-105 912-108 912-110 912-110 912-111 912-130 912-131 912-137 912-138 912-139 912-229 913-045

0.60 1.25 0.40 0.40 0.90 0.90 0.60 2.50 2.50 0.80 0.90 0.30 0.80 0.60

913-046 914-096 915-003 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127

0.50 1.75 0.60 0.90 0.90 0.90 0.90 0.30 0.10 0.90 0.20 0.90 0.30

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, removing Hydraulic oil tank, installing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Hydraulic swivel joint, removing Hydraulic swivel joint, installing Circle turn valve, removing Circle turn valve, installing Accumulator precharge pressure, checking Accumulator precharge pressure, checking Accumulator -Charging Directional control valve, removing Directional control valve, installing Priority flow valve, removing Priority flow valve, installing Priority flow valve, disassembly and inspection Directional control valve solenoid, replacing Steering and implement pump controller, removing Steering and implement pump controller, installing Control levers, replacing Control lever, adjusting Power supply unit, replacing Relay, replacing Counter balance steering valve, replacing Steering valve solenoid, replacing Articulation sensor, replacing Articulation sensor, calibrating J-ECU controller, replacing Rear auxiliary valve solenoid, replacing Steering pressure sensor, replacing Left side controller, replacing

0.40 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Support arch, removal Support arch, installation

0.70 0.40

FUNCTION FOR ROAD CONSTRUCTION Mouldboard lower slide tube bearing, replacing Mouldboard upper slide wear plate, replacing

92 926-088 926-089 98 981-011 981-012

546

Volvo Construction Equipment

12/14/2014

G946B Op.no.

time (h)

981-013 981-033 981-041 981-051 981-052 981-053 981-061 981-064 981-081 981-082 981-083 981-084 981-085 981-086 981-087 981-088

1.25 1.00 0.90 0.70 0.50 1.25 0.80 0.60 0.60 1.25 0.40 0.40 0.90 0.50 2.00 3.00

12/14/2014

Notes

Mouldboard cutting edge, replacing Accumulator, replacing Blade slide cylinder, replacing Circle crank arm, removing Circle crank arm, installing Circle, checking Blade lift system lock cylinder, removing Blade lift system lock cylinder, installing Blade lift cylinder, removing Blade lift stirrup, removing Blade lift arm, removing Blade lift arm, installing Blade lift stirrup, installing Blade lift cylinder, installing Circle and drawbar, removing Circle and drawbar, installing

Volvo Construction Equipment

547

548

Volvo Construction Equipment

12/14/2014

G960B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-019 173-022 173-080

19 191-020

0.20 0.50 0.80 3.00 5.50 4.50 14.00 0.30 4.00 1.50 0.20

575001 - 579020

GENERAL Service position

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.50

200-070

1.00

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-092

5.00 6.00 0.40

210-093

0.40

212-071 214-012 218-009

0.30 4.00 3.00

22 221-022 23 230-001 233-008 234-011 234-012 237-002

12/14/2014

0.50

0.40 0.90 1.50 0.90 6.00

Volvo Construction Equipment

549

G960B Op.no.

time (h)

237-032 237-033 237-034 237-124

1.75 1.50 0.90 0.50

Notes

High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing High pressure fuel system, pressure relief

25 252-021 254-001 254-022

0.60 3.00 1.25

254-023

1.25

254-031 254-033 254-043 254-044 254-048 254-049 254-050 254-051 254-052 254-053 254-056 254-066

0.80 1.75 0.40 0.30 0.40 0.50 0.90 1.00 0.30 0.50 0.90 0.40

255-009 255-071 256-010 256-011 258-023 258-024

0.40 2.50 0.30 0.30 0.40 0.40

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Spark plug control unit, replacing Glow plug, replacing Spark plug cable, replacing Throttle, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing Air pump safety valve, replacing Glow plug control unit, replacing NOx sensor, replacing Exhaust Aftertreatment System, T-junction, replacing Waste gate, testing Turbocharger, replacing Air cleaner, removing Air cleaner, installing Charge air cooler, removing Charge air cooler, installing

1.75 1.25 2.50 0.40 0.50 0.40 0.80 1.25 1.00 1.50 0.40 0.40

26 261-008 261-018 262-002 263-016 263-016 263-019 263-019 263-023 263-024 263-042 263-052 263-052

550

Volvo Construction Equipment

12/14/2014

G960B Op.no.

time (h)

263-062 263-071 263-072 263-073

1.50 0.40 1.00 0.40

Cooling fan motor, replacing Fan control valve, removing Fan control valve, seal replacement Fan control valve, installing

3.00 3.00 3.00

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR valve, replacing

29 293-001 293-004 293-005

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.80

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.70 0.40 0.30 0.30

BATTERY Battery charging capacity, checking Batteries, replacing Battery box, removing Battery box, installing

0.60

LIGHTING Headlights, adjusting

31 311-001 311-002 313-001 313-002 35 352-002 36 361-018 362-003 363-005 364-014 366-064

0.40 0.40 0.60 0.40 1.50

366-066

0.90

38 386-004 386-005 386-011 386-032 386-061

0.80 0.70 0.90 0.80 0.30

387-008

0.30

MISCELLANEOUS Radio, removal

39 393-022

12/14/2014

Volvo Construction Equipment

551

G960B Op.no.

time (h)

393-023

0.10

Notes

Radio, installation

POWER TRANSMISSION

41 413-018

0.40

CLUTCH; TORQUE CONVERTER Inching pedal, replacing

1.25 0.90 1.00 0.60 0.70 4.50 5.00

1.50 1.75 4.00 4.00 1.75

HYDROSTATIC DRIVE Transmission pump, removing Transmission pump, installing Pump drive, removing Pump drive, installing Charge pump, replacing

1.50 0.70 1.25 0.70 0.80 1.25

PROPELLER SHAFT Intermediate bearing, replacing Drive shaft, removing Drive shaft, removing Drive shaft, installing Drive shaft, installing Universal joint, replacing

4.00 7.00 2.00 1.25 1.25 1.75 2.50 1.75 1.75 3.50 5.50

552

Volvo Construction Equipment

12/14/2014

G960B Op.no.

49 491-007 491-008

time (h)

0.30 0.20

Notes

MISCELLANEOUS Transmission oil cooler, removing Transmission oil cooler, installing

BRAKE

51 510-005 510-006 517-071 517-072 517-074 517-076 517-078

0.20 0.20 1.00 0.80 0.50 0.70 1.25

52 520-001 520-007 520-037 520-037 520-112 521-008 521-009 521-012 521-013 521-014 521-015 525-005 525-006 525-017 527-001

0.70 0.40 0.70 0.90 0.40 0.50 1.50 0.20 0.20 0.50 0.50 0.70 1.50 0.20 0.10

527-012 527-013

0.40 0.80

0.40 1.25 0.20 1.75

PARKING BRAKE Parking brake, manually releasing Parking brake assembly, removing Parking brake, function checking Parking brake assembly, installing

55 550-015 550-018 550-023 550-056

12/14/2014

Volvo Construction Equipment

575001 - 579020

579021 - 579999 575001 - 579020 579021 - 579999 575001 - 579020 579021 - 579999 575001 - 579020 575001 - 579020 575001 - 579020 575001 - 579020 575001 - 579020 575001 - 579020 579021 - 579999 579021 - 579999 579021 - 579999 579021 - 579999 579021 - 579999 579021 - 579999

553

G960B Op.no.

time (h)

Notes

STEERING

60 600-001

0.30

GENERAL Steering system, function check

0.40 0.50 0.90 1.75 0.30 1.00

STEERING AXLE Drag link, removing Tie bar, removing Front axle frame, removing Front axle frame, installing Tie bar, installing Drag link, installing

62 622-054 622-058 622-060 622-061 622-063 622-067 64 641-025 641-026 641-027 645-028

0.80 0.60 0.70 0.70

645-031 645-035 647-089 647-099 648-001 648-002

0.50 0.80 0.50 0.10 0.50 0.30

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-011 715-012 715-031 715-032

0.30 0.30 0.50 0.40

FRAME Transmission guard, removing Transmission guard, installing Neck and nose cover, removing Neck and nose cover, installing

6.00 0.60 0.80 0.70 0.80

FRAME LINK Frame joint, separating machine Articulation indicator cable, removing Articulation indicator cable, installing Articulation cylinder, removing Articulation cylinder, installing

0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

74 741-001 742-055 742-056 742-081 742-082 77 771-001

554

Volvo Construction Equipment

12/14/2014

G960B Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.00

CAB, NAKED; CANOPY Cab, removing Cab, installing

1.25 1.50 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Cab ladder, replacing

0.60 0.60 0.50 0.50 1.75 0.80 0.40 0.50

CAB INTERIOR/UPHOLSTERY Rear headliner, removing Rear headliner, installing Front headliner, removing Front headliner, installing Cab interior covers, replacing Side console covers, replacing Operator's seat, removing Operator's seat, installing

0.70 1.25 1.25 3.00 3.00 1.00 3.00 3.00 2.50 2.00 5.00 3.00 0.50

0.30

INTERIOR EQUIPMENT Seat safety belt, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-051

GENERAL Joystick control, replacing

12/14/2014

1.75

Volvo Construction Equipment

555

G960B Op.no.

time (h)

900-052

0.20

Notes

Rear option controller, replacing

91 911-013 911-014 911-036 911-037 911-040

0.40 0.30 3.00 3.00 0.30

912-100 912-101 912-105 912-108 912-110 912-110 912-111 912-130 912-131 912-137 912-138 912-139 912-229 913-045

0.60 1.25 0.40 0.40 0.90 0.90 0.60 2.50 2.50 0.80 0.90 0.30 0.80 0.60

913-046 913-081 913-082 914-096 915-003 916-116 916-117 916-118 916-119 916-120 916-121 916-122 916-123 916-124 916-127

0.50 3.00 3.50 1.75 0.60 0.90 0.90 0.90 0.90 0.30 0.10 0.90 0.20 0.90 0.30

0.40 1.25

MECHANICAL EQUIPMENT/ATTACHMENT Support arch, removal Support arch, installation

92 926-088 926-089

556

Volvo Construction Equipment

12/14/2014

G960B Op.no.

98 981-011 981-012 981-013 981-033 981-041 981-051 981-052 981-053 981-061 981-064 981-081 981-082 981-083 981-084 981-085 981-086 981-087 981-088

12/14/2014

time (h)

0.70 0.40 1.25 1.00 0.90 0.70 0.50 1.25 0.80 0.60 0.60 1.25 0.40 0.40 0.90 0.50 2.00 3.00

Notes

Volvo Construction Equipment

557

558

Volvo Construction Equipment

12/14/2014

L110G Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-042 173-150 176-001

0.50 1.00 2.50 3.00 6.50 7.50 0.80 2.50 1.75 1.75 0.80

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, first 1000 hours Maintenance service, fire suppression system Mechanical release of parking brake

0.20 0.20

GENERAL Service position 1 Service position 2

19 191-021 191-022

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.00

200-200

0.30

GENERAL E-ECU, MID 128, changing non-programmed ECU Engine belts, replacing

21 210-002 210-070 210-072 210-092

4.50 5.00 6.50 0.40

210-093

0.60

212-071 214-012 218-007

0.70 2.00 2.00

22 221-022 23 230-001 233-001

12/14/2014

0.30

0.50 0.30

ENGINE Compression test Engine, removing Engine, installing Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (crank shaft), replacing Crankcase ventilation separator, replacing Valves, adjusting Engine mounting rear, changing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

Volvo Construction Equipment

559

L110G Op.no.

233-004 233-008 236-002 237-002 237-017 237-032 237-033 237-034 237-035 237-124

time (h)

0.30 1.00 0.50 3.50 11.00 2.00 1.50 3.00 0.30 0.70

Notes

Feed pump, checking feed pressure Fuel pump, replacing Stall speed, checking Injectors, replacing all Injector sleeves, replacing High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing High pressure fuel system, pressure relief

25 252-021 254-001 254-022

1.25 2.00 1.50

254-023

1.25

254-031 254-033 254-043 254-044 254-046 254-047 254-048 254-049 254-050 254-051 254-052 254-053 254-055 254-056 254-060 254-066

0.90 1.50 0.30 0.20 0.20 0.20 0.20 0.40 1.25 2.50 0.50 0.80 1.25 0.40 2.00 0.40

255-009 255-070 255-072 256-006 258-002

0.50 0.70 1.75 1.25 4.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Spark plug control unit, replacing Glow plug, replacing Spark plug, replacing Spark plug, checking Spark plug cable, replacing Throttle, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing Air pump safety valve, replacing Glow plug control unit, replacing DPF bracket, replacing NOx sensor, replacing Diesel oxidation catalyst, replacing Exhaust Aftertreatment System, T-junction, replacing Waste gate, testing Turbocharger, removing Turbocharger, installing Preheating coil, replacing Intercooler, replacing

0.70 0.60 1.25

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Radiator, removing

26 260-001 260-003 261-011

560

Volvo Construction Equipment

12/14/2014

L110G Op.no.

time (h)

261-013 262-002 262-098 263-072 263-081 263-082

1.75 0.90 1.00 0.20 0.60 1.25

Radiator, installing Coolant pump, replacing Thermostat, replacing Fan control valve, seal replacement Hydraulic pump P3, removal Hydraulic pump P3, installation

3.00 3.00 3.00 0.20 0.20 1.25 0.40 0.40

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR valve, replacing EGR temperature sensor, replacing EGR pressure sensor, replacing EGR Actuator, replacing EGR Venturi tube, replacing EGR reed valve, checking

29 293-001 293-004 293-005 293-006 293-007 293-008 293-010 293-011

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.40

BATTERY Batteries, replacing Battery condition, check

0.40 0.40

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

31 311-002 311-005 32 321-003 321-004 36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.70

MISCELLANEOUS CareTrack battery, replacing

39 398-004

POWER TRANSMISSION

42 421-002

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking

12/14/2014

0.80

Volvo Construction Equipment

561

L110G Op.no.

421-002 421-048 421-052 421-054 421-070 421-072 421-091 421-099 421-100 421-100 46 461-037 461-038 461-043 463-002 463-003 463-037 463-043 463-045 463-046 468-006 468-051

time (h)

0.90 1.25 2.00 1.75 7.00 11.00 1.50 0.70 0.20 0.30 1.00 1.25 4.50 3.00 2.50 5.50 4.50 1.00 1.25 0.20 1.25

Notes

Transmission oil pressure, checking Gear selector valve, replacing one solenoid Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission, removing Transmission, installing Lock up valve, replacing Transmission, calibration Transmission, function check Transmission, function check FRONT AXLE; REAR AXLE Hub reduction, removing Hub reduction, installing Hub, replacing seal Axle, removing Axle, installing Axle suspension, replacing bushes and seals Hub, replacing seal Hub reduction, removing Hub reduction, installing Differential lock, function check Differential lock, adjusting

BRAKE

51 510-003 510-004 516-005 516-050 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Wheel brakes, functional check Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

0.40 0.10 3.00 2.50 3.00 2.50

52 520-002 520-005

0.20 0.30

520-036 520-037 520-037 520-111 527-001

0.80 0.30 0.30 0.20 0.10

562

HYDRAULIC BRAKE SYSTEM Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system charging, checking Brake system, bleeding Brake system, bleeding Automatic brake, function check Accumulator removed, checking charging pressure

Volvo Construction Equipment

12/14/2014

L110G Op.no.

time (h)

527-003 527-012 527-013

0.50 0.40 0.40

Accumulators, checking in machine Accumulator, removal Accumulator, installation

4.00 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

Notes

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-011 645-012 645-013 645-014 645-028

2.50 2.50 2.50 1.75 0.40

645-055 645-056 645-063 645-077

2.00 1.25 0.60 0.90

647-091

0.70

66 660-006

0.90

660-007

1.25

660-011 660-012 660-013

0.20 0.40 0.90

STEERING Left steering cylinder, removal Left steering cylinder, installation Right steering cylinder, removal Right steering cylinder, installation Steering system, checking and adjusting working pressure Left steering cylinder, replacing bearings Right steering cylinder, replacing bearings Steering cylinder, repacking Steering cylinder removed, reconditioning incl replacing bearings Secondary steering pump, checking and adjusting working pressure LEVER STEERING Comfort drive control (CDC), angle sensor, changing Comfort drive control (CDC), solenoid valve, changing Lever steering (CDC), functional check Comfort Drive Control, servo pressure, checking Comfort Drive Control (CDC), joystick, changing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

12/14/2014

1.50 1.25

Volvo Construction Equipment

563

L110G Op.no.

74 741-036 77 771-002 771-003 771-004 771-005

time (h)

19.00 0.50 0.30 0.50 0.30

Notes

FRAME LINK Frame joint, replacing bearings WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.50 4.00

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 1.00 0.60

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Actuator, replacing

82 821-001 821-002 821-010 83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

0.50 0.80 0.90 1.25 0.90 2.50 1.25 0.80 1.75

84 843-002 85 852-010 87 870-010 870-011 870-012 870-013 870-014 873-006 873-008 873-011 874-001

564

Volvo Construction Equipment

12/14/2014

L110G Op.no.

time (h)

874-002 874-012 874-024 874-025

0.80 3.00 3.00 4.00

Notes

Refrigerant, draining Evaporator, replacing incl draining and filling Evaporator, replacing Expansion valve, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021 912-023 912-121 912-122 912-123 912-124 912-125 912-126 912-127 912-151 912-226 913-001

0.20 0.60 0.60 0.90 0.70 1.00 0.90 0.70 2.00 0.20 0.30 0.20 0.60

913-034 913-050 913-051 913-059 913-060 913-061 914-047 914-047 914-048 914-048 914-049 914-055 914-063

0.20 1.25 2.50 0.70 1.00 2.00 0.20 0.20 0.10 0.10 0.40 0.20 0.60

914-905

0.90

12/14/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Back-up valve, checking and adjusting Shock valve, tilt function, checking Shock valve lift function, checking Lift, solenoid valve, changing Lower, solenoid valve, changing Tilt in, solenoid valve, changing Tilt out, solenoid valve, changing Lift/lower, angle sensor, changing Tilt in/out, angle sensor, changing Tilt, functional check Back-up valve, replacing Lift/lower function, checking Hydraulic pump, checking and adjusting standby pressure and working pressure Lifting time, checking Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P3, checking function Hydraulic pump P1, removal Hydraulic pump P1, installation Servo accumulator, removal Servo accumulator, removal Servo accumulator, installation Servo accumulator, installation Accumulator removed, checking Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Single lever control electric servo, replacing

Volvo Construction Equipment

565

L110G Op.no.

time (h)

916-001 916-003 916-006

0.30 0.60 0.60

916-008

0.70

916-008

1.00

916-009

1.25

916-009

1.50

916-010

1.00

916-010

0.60

916-011

1.50

916-011

1.25

916-017 916-018

0.50 0.60

916-020

0.20

916-070

0.30

916-072

0.20

92 924-036 94 945-005 945-009

Boom suspension system, functional check Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, right accumulator, 1000 - 8373 removal Boom suspension system, right accumulator, 8374 - 99999 removal Boom suspension system, right accumulator, 1000 - 8373 installation Boom suspension system, right accumulator, 8374 - 99999 installation Boom suspension system, left accumulator, 8374 - 99999 removal Boom suspension system, left accumulator, 1000 - 8373 removal Boom suspension system, left accumulator, 8374 - 99999 installation Boom suspension system, left accumulator, 1000 - 8373 installation 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, solenoid valve, changing 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check

1.75 2.00

UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine

99 992-002 992-003

4.00 4.00

993-025 993-030

2.50 0.80

566

Notes

MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

12/14/2014

L120G Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-042 173-150 176-001

0.50 1.00 2.50 3.00 6.50 7.50 0.80 2.50 1.75 1.75 0.80

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, first 1000 hours Maintenance service, fire suppression system Mechanical release of parking brake

0.20 0.20

GENERAL Service position 1 Service position 2

19 191-021 191-022

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.00

200-200

0.30

GENERAL E-ECU, MID 128, changing non-programmed ECU Engine belts, replacing

21 210-002 210-070 210-072 210-092

4.50 5.00 6.50 0.40

210-093

0.60

212-071 214-012 218-007

0.70 2.00 2.00

22 221-022 23 230-001 233-001

12/14/2014

0.30

0.50 0.30

ENGINE Compression test Engine, removing Engine, installing Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (crank shaft), replacing Crankcase ventilation separator, replacing Valves, adjusting Engine mounting rear, changing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

Volvo Construction Equipment

567

L120G Op.no.

233-004 233-008 236-002 237-002 237-017 237-032 237-033 237-034 237-035 237-124

time (h)

0.30 1.00 0.50 3.50 11.00 2.00 1.50 3.00 0.30 0.70

Notes

25 252-021 254-001 254-022

1.25 2.00 1.50

254-023

1.25

254-031 254-033 254-043 254-044 254-046 254-047 254-048 254-049 254-050 254-051 254-052 254-053 254-055 254-056 254-060 254-066

0.90 1.50 0.30 0.20 0.20 0.20 0.20 0.40 1.25 2.50 0.50 0.80 1.25 0.40 2.00 0.40

255-009 255-070 255-072 256-006 258-002

0.50 0.70 1.75 1.25 4.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Spark plug control unit, replacing Glow plug, replacing Spark plug, replacing Spark plug, checking Spark plug cable, replacing Throttle, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing Air pump safety valve, replacing Glow plug control unit, replacing DPF bracket, replacing NOx sensor, replacing Diesel oxidation catalyst, replacing Exhaust Aftertreatment System, T-junction, replacing Waste gate, testing Turbocharger, removing Turbocharger, installing Preheating coil, replacing Intercooler, replacing

0.70 0.60 1.25

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Radiator, removing

26 260-001 260-003 261-011

568

Volvo Construction Equipment

12/14/2014

L120G Op.no.

time (h)

261-013 262-002 262-098 263-072 263-081 263-082

1.75 0.90 1.00 0.20 0.60 1.25

Radiator, installing Coolant pump, replacing Thermostat, replacing Fan control valve, seal replacement Hydraulic pump P3, removal Hydraulic pump P3, installation

3.00 3.00 3.00 0.20 0.20 1.25 0.40 0.40

29 293-001 293-004 293-005 293-006 293-007 293-008 293-010 293-011

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.40

BATTERY Batteries, replacing Battery condition, check

0.40 0.40

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

31 311-002 311-005 32 321-003 321-004 36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.70

MISCELLANEOUS CareTrack battery, replacing

39 398-004

POWER TRANSMISSION

42 421-002

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking

12/14/2014

0.80

Volvo Construction Equipment

569

L120G Op.no.

421-002 421-048 421-052 421-054 421-070 421-072 421-091 421-099 421-100 421-100 46 461-037 461-038 461-043 463-002 463-003 463-037 463-043 463-045 463-046 468-006 468-051

time (h)

0.90 1.25 2.00 1.75 7.00 11.00 1.50 0.70 0.20 0.30 1.00 1.25 4.50 3.00 2.50 5.50 4.50 1.00 1.25 0.20 1.25

Notes

BRAKE

51 510-003 510-004 516-005 516-050 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Wheel brakes, functional check Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

0.40 0.10 3.00 2.50 3.00 2.50

52 520-002 520-005

0.20 0.30

520-036 520-037 520-037 520-111 527-001

0.80 0.30 0.30 0.20 0.10

570

HYDRAULIC BRAKE SYSTEM Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system charging, checking Brake system, bleeding Brake system, bleeding Automatic brake, function check Accumulator removed, checking charging pressure

Volvo Construction Equipment

12/14/2014

L120G Op.no.

time (h)

527-003 527-012 527-013

0.50 0.40 0.40

Accumulators, checking in machine Accumulator, removal Accumulator, installation

4.00 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

Notes

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-011 645-012 645-013 645-014 645-028

2.50 2.50 2.50 1.75 0.40

645-055 645-056 645-063 645-077

2.00 1.25 0.60 0.90

647-091

0.70

66 660-006

0.90

660-007

1.25

660-011 660-012 660-013

0.20 0.40 0.90

STEERING Left steering cylinder, removal Left steering cylinder, installation Right steering cylinder, removal Right steering cylinder, installation Steering system, checking and adjusting working pressure Left steering cylinder, replacing bearings Right steering cylinder, replacing bearings Steering cylinder, repacking Steering cylinder removed, reconditioning incl replacing bearings Secondary steering pump, checking and adjusting working pressure LEVER STEERING Comfort drive control (CDC), angle sensor, changing Comfort drive control (CDC), solenoid valve, changing Lever steering (CDC), functional check Comfort Drive Control, servo pressure, checking Comfort Drive Control (CDC), joystick, changing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

12/14/2014

1.50 1.25

Volvo Construction Equipment

571

L120G Op.no.

74 741-036 77 771-002 771-003 771-004 771-005

time (h)

19.00 0.50 0.30 0.50 0.30

Notes

FRAME LINK Frame joint, replacing bearings WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.50 4.00

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 1.00 0.60 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Actuator, replacing Engine hood, manually operating

82 821-001 821-002 821-010 821-012 83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

0.50 0.80 0.90 1.25 0.90 2.50 2.50 1.25

84 843-002 85 852-010 87 870-010 870-011 870-012 870-013 870-014 873-004 873-006 873-008

572

Volvo Construction Equipment

12/14/2014

L120G Op.no.

time (h)

873-011 874-001 874-002 874-012 874-024 874-025

0.80 1.75 0.80 3.00 3.00 4.00

Notes

Air mix door actuator, replacing Refrigerant, filling incl vacuum pumping Refrigerant, draining Evaporator, replacing incl draining and filling Evaporator, replacing Expansion valve, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021 912-023 912-121 912-122 912-123 912-124 912-125 912-126 912-127 912-151 912-226 913-001

0.20 0.60 0.60 0.90 0.70 1.00 0.90 0.70 2.00 0.20 0.30 0.20 0.60

913-034 913-050 913-051 913-059 913-060 913-061 914-047 914-047 914-048 914-048 914-049 914-055

0.20 1.25 2.50 0.70 1.00 2.00 0.20 0.20 0.10 0.10 0.40 0.20

12/14/2014

Volvo Construction Equipment

573

L120G Op.no.

time (h)

914-063

0.60

914-905 916-001 916-003 916-006

0.90 0.30 0.60 0.60

916-008

0.70

916-008

1.00

916-009

1.25

916-009

1.50

916-010

1.00

916-010

0.60

916-011

1.50

916-011

1.25

916-017 916-018

0.50 0.60

916-020

0.20

916-070

0.30

916-072

0.20

92 924-036 94 945-005 945-009

Servo pressure, checking at the spool in control valve Single lever control electric servo, replacing Boom suspension system, functional check Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, right accumulator, 1000 - 30461 removal Boom suspension system, right accumulator, 30462 - 99999 removal Boom suspension system, right accumulator, 1000 - 30461 installation Boom suspension system, right accumulator, 30462 - 99999 installation Boom suspension system, left accumulator, 30462 - 99999 removal Boom suspension system, left accumulator, 1000 - 30461 removal Boom suspension system, left accumulator, 30462 - 99999 installation Boom suspension system, left accumulator, 1000 - 30461 installation 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, solenoid valve, changing 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check

1.75 2.00

UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine

99 992-002 992-003

4.00 4.00

993-025 993-030

2.50 0.80

574

Notes

MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

12/14/2014

L150G Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014

0.50 0.80 2.50 3.00 4.50

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours

173-014

5.50

Maintenance service, every 2000 hours

173-018

9.50

Maintenance service, every 4000 hours

173-018

8.50

Maintenance service, every 4000 hours

173-019 173-022 173-024

3.00 0.40 0.20

Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours

173-028 173-042 173-150 176-001

0.40 1.75 1.75 0.80

Maintenance service, every 12000 hours Maintenance service, first 1000 hours Maintenance service, fire suppression system Mechanical release of parking brake

0.20 0.20

GENERAL Service position 1 Service position 2

19 191-021 191-022

18501 - 18927 18928 - 22000 22001 - 23294 23295 - 99999 22001 - 23294 23295 - 99999 18501 - 18927 18928 - 22000 22001 - 99999 22001 - 23294 23295 - 99999 22001 - 99999

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009

0.30

GENERAL VCADS Pro, MID 128, programming E-ECU

200-009

1.75

VCADS Pro, MID 128, programming E-ECU

200-068

3.00

200-070

3.00

E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-070 210-072 210-090

12/14/2014

8.00 6.00 11.00 0.30

18501 - 18927 18928 - 22000 22001 - 23294 23295 - 99999

ENGINE Compression test Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope

Volvo Construction Equipment

575

L150G Op.no.

time (h)

210-092

0.50

212-071

0.70

Engine rotation speed sensor (camshaft), replacing Crankcase ventilation separator, replacing

214-012

3.00

Valves, adjusting

214-012

3.00

Valves, adjusting

214-092 215-042 215-043

9.50 8.50 29.00

22 221-022

0.30

Notes

Rocker arms, replacing Camshaft, replacing Camshaft setting, checking LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

23 230-001 230-002 233-001

0.50 1.00 0.30

FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding

233-001

0.30

Fuel system, bleeding

233-002 233-004 236-002 237-007 237-012 237-017

0.60 0.10 0.50 1.50 6.00 11.00

25 252-021 254-001

0.50 1.25

254-021

3.00

254-022

0.80

254-023

0.50

254-031

1.25

254-033

2.50

254-034

1.75

254-042

0.60

576

22001 - 23294 23295 - 99999 18501 - 18927 18928 - 22000 22001 - 23294 23295 - 99999

18501 - 18927 18928 - 22000 22001 - 23294 23295 - 99999

Feed pump, replacing Feed pump, checking feed pressure Stall speed, checking Overflow valve, replacing Unit injector, replacing Injector sleeves, replacing INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean

22001 - 23294 23295 - 99999 Atomization unit, replacing 22001 - 23294 23295 - 99999 ACM (After treatment control module), replacing, 22001 - 23294 non-programmed 23295 - 99999 ACM (After treatment control module), replacing, 22001 - 23294 pre-programmed 23295 - 99999 Air pump, replacing 22001 - 23294 23295 - 99999 Burner, replacing 22001 - 23294 23295 - 99999 Compressor, replacing 22001 - 23294 23295 - 99999 Air purge tank, replacing 22001 - 23294 23295 - 99999

Volvo Construction Equipment

12/14/2014

L150G Op.no.

time (h)

254-046

2.00

254-047

2.00

254-048

0.20

254-061

3.00

254-063

2.50

254-064

0.50

254-065

0.60

254-069

1.25

254-125

1.75

255-002

0.90

255-003

0.70

255-071

1.75

26 260-001 260-003 263-072

Notes

Spark plug, replacing

22001 - 23294 23295 - 99999 Spark plug, checking 22001 - 23294 23295 - 99999 Spark plug cable, replacing 22001 - 23294 23295 - 99999 Exhaust aftertreatment system, fuel pump, 22001 - 23294 replacing 23295 - 99999 Aftertreatment support unit (ASU), replacing 22001 - 23294 23295 - 99999 High pressure air system, pressure, checking 22001 - 23294 23295 - 99999 Air pump flow, checking 22001 - 23294 23295 - 99999 Exhaust aftertreatment system fuel flow, checking22001 - 23294 23295 - 99999 Exhaust aftertreatment fuel injector, replacing 22001 - 23294 23295 - 99999 Turbocharger, inspection 18501 - 18927 18928 - 22000 Actuator, variable turbocharger, replacing 22001 - 23294 23295 - 99999 Turbocharger, replacing 22001 - 23294 23295 - 99999

0.70 0.60 0.20

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Fan control valve, seal replacement

29 293-001

4.00

Miscellaneous EGR cooler, replacing

293-002

0.70

EGR cooler, pressure test

293-002

2.00

EGR cooler, pressure test

293-003

4.00

EGR Venturi tube, checking

293-004

6.50

EGR cooler, cleaning

293-005

1.00

EGR valve, replacing

293-006

0.20

EGR temperature sensor, replacing

293-007

0.20

EGR pressure sensor, replacing

12/14/2014

Volvo Construction Equipment

22001 - 23294 23295 - 99999 22001 - 23294 23295 - 99999 22001 - 23294 23295 - 99999 22001 - 23294 23295 - 99999 22001 - 23294 23295 - 99999 22001 - 23294 23295 - 99999 22001 - 23294 23295 - 99999 22001 - 23294 23295 - 99999

577

L150G Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.50

BATTERY Batteries, replacing Battery condition, check

0.80

STARTING SYSTEM Starter motor, replacing

31 311-002 311-005 33 331-018 36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.20

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing

0.70

MISCELLANEOUS CareTrack battery, replacing

38 386-008 39 398-004

POWER TRANSMISSION

42 421-002 421-052 421-054 421-070 421-070 421-072 421-072 421-091 421-099 421-100

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission, removing Transmission, removing Transmission, installing Transmission, installing Lock up valve, replacing Transmission, calibration Transmission, function check

46 461-037 461-038 461-043 463-002 463-003 463-037

578

0.80 2.00 1.75 7.50 6.50 12.00 9.50 0.60 0.70 0.30 1.00 1.50 5.50 2.50 4.00 6.00

22001 - 23294 23295 - 99999 22001 - 23294 23295 - 99999

FRONT AXLE; REAR AXLE Hub reduction, removing Hub reduction, installing Hub, replacing seal Axle, removing Axle, installing Axle suspension, replacing bushes and seals

Volvo Construction Equipment

12/14/2014

L150G Op.no.

time (h)

463-043 463-045 463-046 468-006 468-051

6.00 1.25 1.50 0.20 1.25

Notes

Hub, replacing seal Hub reduction, removing Hub reduction, installing Differential lock, function check Differential lock, adjusting

BRAKE

51 510-003 510-004 516-005 516-050 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Wheel brakes, functional check Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

0.40 0.10 3.00 2.50 3.00 3.00

52 520-002 520-005

0.20 0.30

520-036 520-036 520-037 520-111 527-001

0.20 0.80 0.30 0.20 0.10

527-003 527-012 527-013

0.50 0.30 0.30

HYDRAULIC BRAKE SYSTEM Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system charging, checking Brake system charging, checking Brake system, bleeding Automatic brake, function check Accumulator removed, checking charging pressure Accumulators, checking in machine Accumulator, removal Accumulator, installation

4.00 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

STEERING

60 600-001

0.50

GENERAL Steering system, function check

0.80 1.50 0.70 1.25

STEERING Left steering cylinder, removal Left steering cylinder, installation Right steering cylinder, removal Right steering cylinder, installation

64 645-011 645-012 645-013 645-014

12/14/2014

Volvo Construction Equipment

579

L150G Op.no.

time (h)

645-028

0.40

645-060 647-091

3.50 0.70

66 660-006

0.90

660-007

0.90

660-011 660-012 660-013

0.20 0.40 0.90

Notes

Steering system, checking and adjusting working pressure Steering cylinder, repacking in machine Secondary steering pump, checking and adjusting working pressure LEVER STEERING Comfort drive control (CDC), angle sensor, changing Comfort drive control (CDC), solenoid valve, changing Lever steering (CDC), functional check Comfort Drive Control, servo pressure, checking Comfort Drive Control (CDC), joystick, changing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

74 741-036 77 771-002 771-003 771-004 771-005

1.25 1.25 19.00 0.70 0.60 0.70 0.60

FRAME LINK Frame joint, replacing bearings WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-065 810-066 810-067 810-068

3.00 4.50 1.00 1.75 0.80 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab, position 1 Cab, position 2 Cab, position 1, restoring Cab, position 2, restoring

0.60 1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

82 821-001 821-002

580

Volvo Construction Equipment

22001 - 23294 22001 - 23294 23295 - 99999 23295 - 99999 23295 - 99999 23295 - 99999

12/14/2014

L150G Op.no.

time (h)

821-010 821-012

0.60 0.20

Notes

Actuator, replacing Engine hood, manually operating

83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

84 843-002 85 852-010 87 870-010 870-011 870-012 870-013 870-014 873-004 873-006 873-008 873-011 874-001 874-002 874-012 874-018 874-022 874-022

0.50 0.80 0.90 1.25 0.90 2.50 2.50 1.25 0.80 1.75 0.80 3.00 4.00 3.00 0.30

874-023 874-024 874-025

3.50 3.00 4.00

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Climate unit, removing Climate unit, installing Pause heater, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Air mix door actuator, replacing Refrigerant, filling incl vacuum pumping Refrigerant, draining Evaporator, replacing incl draining and filling Compressor, replacing Drying filter, replacing Drying filter, replacing 22001 - 23294 23295 - 99999 Condenser, replacing Evaporator, replacing Expansion valve, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

12/14/2014

0.50 3.00

Volvo Construction Equipment

581

L150G Op.no.

time (h)

91 911-040

0.20

912-018 912-021 912-023 912-121 912-122 912-123 912-124 912-125 912-126 912-127 912-151 912-226 913-001

0.20 0.60 0.60 0.90 0.70 1.00 0.90 0.70 2.00 0.20 0.30 0.20 1.00

913-034 913-050 913-051 913-059 913-060 913-061 913-062 913-063 914-047 914-048 914-049 914-055 914-063

0.20 1.50 4.00 0.70 1.25 2.00 0.90 3.00 0.20 0.10 0.40 0.20 0.60

914-905 916-001 916-003 916-006

0.90 0.30 0.60 0.60

916-008

1.00

916-009

1.50

916-010

1.00

916-011

1.50

582

Notes

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Back-up valve, checking and adjusting Shock valve, tilt function, checking Shock valve lift function, checking Lift, solenoid valve, changing Lower, solenoid valve, changing Tilt in, solenoid valve, changing Tilt out, solenoid valve, changing Lift/lower, angle sensor, changing Tilt in/out, angle sensor, changing Tilt, functional check Back-up valve, replacing Lift/lower function, checking Hydraulic pump, checking and adjusting standby pressure and working pressure Lifting time, checking Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P3, checking function Hydraulic pump P1, removal Hydraulic pump P1, installation Hydraulic pump P3, removal Hydraulic pump P3, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Single lever control electric servo, replacing Boom suspension system, functional check Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, right accumulator, removal Boom suspension system, right accumulator, installation Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation

Volvo Construction Equipment

12/14/2014

L150G Op.no.

time (h)

916-017 916-018

0.50 0.60

916-020

0.20

916-070

0.30

916-072

0.20

92 924-036

0.10

99 992-002 992-003

4.00 4.00

993-025 993-030

2.50 0.80

12/14/2014

Notes

3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, solenoid valve, changing 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

583

584

Volvo Construction Equipment

12/14/2014

L180G Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014

0.50 0.80 2.50 3.00 4.50

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours

173-014

5.50

Maintenance service, every 2000 hours

173-018

9.50

Maintenance service, every 4000 hours

173-018

8.50

Maintenance service, every 4000 hours

173-019 173-022 173-024

3.00 0.40 0.20

Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours

173-028 173-042 173-150 176-001

0.40 1.75 1.75 0.80

Maintenance service, every 12000 hours Maintenance service, first 1000 hours Maintenance service, fire suppression system Mechanical release of parking brake

0.20 0.20

GENERAL Service position 1 Service position 2

19 191-021 191-022

16001 - 16301 16302 - 19000 22035 - 99999 19001 - 22034 22035 - 99999 19001 - 22034 16001 - 16301 16302 - 19000 19001 - 19999 22035 - 99999 19001 - 22034 19001 - 19999

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009

0.30

GENERAL VCADS Pro, MID 128, programming E-ECU

200-009

1.75

VCADS Pro, MID 128, programming E-ECU

200-068

3.00

200-070

3.00

E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-070 210-072 210-090

12/14/2014

8.00 6.00 11.00 0.30

16001 - 16301 16302 - 19000 19001 - 22034 22035 - 99999

ENGINE Compression test Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope

Volvo Construction Equipment

585

L180G Op.no.

time (h)

210-092

0.50

212-071

0.70

Engine rotation speed sensor (camshaft), replacing Crankcase ventilation separator, replacing

214-012

3.00

Valves, adjusting

214-012

3.00

Valves, adjusting

214-092 215-042 215-043

9.50 8.50 29.00

22 221-022

0.30

Notes

Rocker arms, replacing Camshaft, replacing Camshaft setting, checking LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

23 230-001 230-002 233-001

0.50 1.00 0.30

FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding

233-001

0.30

Fuel system, bleeding

233-002 233-004 236-002 237-007 237-012 237-017

0.60 0.10 0.50 1.50 6.00 11.00

25 252-021 254-001

0.50 1.25

254-021

3.00

254-022

0.80

254-023

0.50

254-031

1.25

254-033

2.50

254-034

1.75

254-042

0.60

586

19001 - 22034 22035 - 99999 16001 - 16301 16302 - 19000 22035 - 99999 19001 - 22034

16001 - 16301 16302 - 19000 19001 - 22034 22035 - 99999

22035 - 99999 19001 - 22034 Atomization unit, replacing 19001 - 22034 22035 - 99999 ACM (After treatment control module), replacing, 19001 - 22034 non-programmed 22035 - 99999 ACM (After treatment control module), replacing, 19001 - 22034 pre-programmed 22035 - 99999 Air pump, replacing 19001 - 22034 22035 - 99999 Burner, replacing 19001 - 22034 22035 - 99999 Compressor, replacing 19001 - 22034 22035 - 99999 Air purge tank, replacing 19001 - 22034 22035 - 99999

Volvo Construction Equipment

12/14/2014

L180G Op.no.

time (h)

254-046

2.00

254-047

2.00

254-048

0.20

254-061

3.00

254-063

2.50

254-064

0.50

254-065

0.60

254-069

1.25

254-125

1.75

255-002

0.90

255-003

0.70

255-071

1.75

19001 - 22034 22035 - 99999 Spark plug, checking 19001 - 22034 22035 - 99999 Spark plug cable, replacing 22035 - 99999 19001 - 22034 Exhaust aftertreatment system, fuel pump, 19001 - 22034 replacing 22035 - 99999 Aftertreatment support unit (ASU), replacing 19001 - 22034 22035 - 99999 High pressure air system, pressure, checking 19001 - 22034 22035 - 99999 Air pump flow, checking 19001 - 22034 22035 - 99999 Exhaust aftertreatment system fuel flow, checking19001 - 22034 22035 - 99999 Exhaust aftertreatment fuel injector, replacing 19001 - 22034 22035 - 99999 Turbocharger, inspection 16001 - 16301 16302 - 19000 Actuator, variable turbocharger, replacing 19001 - 22034 22035 - 99999 Turbocharger, replacing 19001 - 19999

0.70 0.60 0.20

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Fan control valve, seal replacement

29 293-001

4.00

Miscellaneous EGR cooler, replacing

293-002

0.70

EGR cooler, pressure test

293-002

2.00

EGR cooler, pressure test

293-003

4.00

EGR Venturi tube, checking

293-004

6.50

EGR cooler, cleaning

293-005

1.00

EGR valve, replacing

293-006

0.20

EGR temperature sensor, replacing

293-007

0.20

EGR pressure sensor, replacing

26 260-001 260-003 263-072

12/14/2014

Notes

Spark plug, replacing

Volvo Construction Equipment

19001 - 22034 22035 - 99999 19001 - 22034 22035 - 99999 19001 - 22034 22035 - 99999 22035 - 99999 19001 - 22034 19001 - 22034 22035 - 99999 19001 - 22034 22035 - 99999 19001 - 22034 22035 - 99999 19001 - 22034 22035 - 99999

587

L180G Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.50

BATTERY Batteries, replacing Battery condition, check

0.80

STARTING SYSTEM Starter motor, replacing

31 311-002 311-005 33 331-018 36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.20

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing

0.70

MISCELLANEOUS CareTrack battery, replacing

38 386-008 39 398-004

POWER TRANSMISSION

42 421-002 421-052 421-054 421-070 421-070 421-072 421-072 421-091 421-099 421-100

46 461-037 461-038 461-043 463-002 463-003 463-037

588

0.80 2.00 1.75 7.50 6.50 12.00 9.50 0.60 0.70 0.30 1.00 1.50 5.50 2.50 4.00 6.00

19001 - 19999 22035 - 99999 19001 - 19999 22035 - 99999

FRONT AXLE; REAR AXLE Hub reduction, removing Hub reduction, installing Hub, replacing seal Axle, removing Axle, installing Axle suspension, replacing bushes and seals

Volvo Construction Equipment

12/14/2014

L180G Op.no.

time (h)

463-043 463-045 463-046 468-006 468-051

6.00 1.25 1.50 0.20 1.25

Notes

Hub, replacing seal Hub reduction, removing Hub reduction, installing Differential lock, function check Differential lock, adjusting

BRAKE

51 510-003 510-004 516-005 516-050 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Wheel brakes, functional check Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

0.40 0.10 3.00 2.50 3.00 3.00

52 520-002 520-005

0.20 0.30

520-036 520-037 520-111 527-001

0.80 0.30 0.20 0.10

527-003 527-012 527-013

0.60 0.40 0.40

4.00 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

STEERING

60 600-001

0.50

GENERAL Steering system, function check

0.80 1.50 0.70 1.25

STEERING Left steering cylinder, removal Left steering cylinder, installation Right steering cylinder, removal Right steering cylinder, installation

64 645-011 645-012 645-013 645-014

12/14/2014

Volvo Construction Equipment

589

L180G Op.no.

time (h)

645-028

0.40

645-060 647-091

3.50 0.70

66 660-006

0.90

660-007

0.90

660-011 660-012 660-013

0.20 0.40 0.90

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

74 741-036 77 771-002 771-003 771-004 771-005

1.25 1.25 19.00 0.70 0.60 0.70 0.60

FRAME LINK Frame joint, replacing bearings WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-065 810-066 810-067 810-068

3.00 4.50 1.00 1.75 0.80 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab, position 1 Cab, position 2 Cab, position 1, restoring Cab, position 2, restoring

0.60 1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

82 821-001 821-002

590

Volvo Construction Equipment

19001 - 22034 19001 - 22034 22035 - 99999 22035 - 99999 22035 - 99999 22035 - 99999

12/14/2014

L180G Op.no.

time (h)

821-010 821-012

0.60 0.20

Notes

Actuator, replacing Engine hood, manually operating

83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

84 843-002 85 852-010 87 870-010 870-011 870-012 870-013 870-014 873-004 873-006 873-008 873-011 874-001 874-002 874-012 874-018 874-022 874-022

0.50 0.80 0.90 1.25 0.90 2.50 2.50 1.25 0.80 1.75 0.80 3.00 4.00 3.00 0.30

874-023 874-025

3.50 4.00

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Climate unit, removing Climate unit, installing Pause heater, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Air mix door actuator, replacing Refrigerant, filling incl vacuum pumping Refrigerant, draining Evaporator, replacing incl draining and filling Compressor, replacing Drying filter, replacing Drying filter, replacing 19001 - 22034 22035 - 99999 Condenser, replacing Expansion valve, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

12/14/2014

0.50 3.00

Volvo Construction Equipment

591

L180G Op.no.

time (h)

91 911-040

0.20

912-018 912-021 912-023 912-121 912-122 912-123 912-124 912-125 912-126 912-127 912-151 912-226 913-001

0.20 0.60 0.60 0.90 0.70 1.00 0.90 0.70 2.00 0.20 0.30 0.20 1.00

913-034 913-050 913-051 913-059 913-060 913-061 913-062 913-063 914-047 914-048 914-049 914-055 914-063

0.20 1.50 4.00 0.70 1.25 2.00 0.90 3.00 0.20 0.10 0.40 0.20 0.60

914-905 916-001 916-003 916-006

0.90 0.30 0.60 0.60

916-008

1.00

916-009

1.50

916-010

1.00

916-011

1.50

592

Notes

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Back-up valve, checking and adjusting Shock valve, tilt function, checking Shock valve lift function, checking Lift, solenoid valve, changing Lower, solenoid valve, changing Tilt in, solenoid valve, changing Tilt out, solenoid valve, changing Lift/lower, angle sensor, changing Tilt in/out, angle sensor, changing Tilt, functional check Back-up valve, replacing Lift/lower function, checking Hydraulic pump, checking and adjusting standby pressure and working pressure Lifting time, checking Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P3, checking function Hydraulic pump P1, removal Hydraulic pump P1, installation Hydraulic pump P3, removal Hydraulic pump P3, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Single lever control electric servo, replacing Boom suspension system, functional check Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, right accumulator, removal Boom suspension system, right accumulator, installation Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation

Volvo Construction Equipment

12/14/2014

L180G Op.no.

time (h)

916-017 916-018

0.50 0.60

916-020

0.20

916-070

0.30

916-072

0.20

92 924-036

0.10

99 992-002 992-003

4.00 4.00

993-025 993-030

2.50 0.80

12/14/2014

Notes

Volvo Construction Equipment

593

594

Volvo Construction Equipment

12/14/2014

L180G HL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014

0.70 0.90 2.50 3.00 4.00

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours

173-014

5.00

Maintenance service, every 2000 hours

173-018

9.50

Maintenance service, every 4000 hours

173-018

8.50

Maintenance service, every 4000 hours

173-019 173-022 173-024

3.00 0.40 4.00

Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours

173-024

4.00

Maintenance service, every 8000 hours

173-028 173-042 173-150

0.40 1.75 1.75

Maintenance service, every 12000 hours Maintenance service, first 1000 hours Maintenance service, fire suppression system

0.20 0.20

GENERAL Service position 1 Service position 2

19 191-021 191-022

21001 - 21010 21011 - 99999 20060 - 21000 20002 - 20059 20060 - 21000 20002 - 20059 21001 - 21010 21011 - 99999 19001 - 19999 20060 - 21000 20002 - 20059 21001 - 21010 21011 - 99999 19001 - 19999

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009

0.30

GENERAL VCADS Pro, MID 128, programming E-ECU

200-009

1.75

VCADS Pro, MID 128, programming E-ECU

200-068

3.00

200-070

3.00

E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-070 210-072 210-090

12/14/2014

8.00 6.00 11.00 0.30

21001 - 21010 21011 - 99999 20002 - 20059 20060 - 21000

ENGINE Compression test Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope

Volvo Construction Equipment

595

L180G HL Op.no.

time (h)

210-092

0.50

212-071

0.70

Engine rotation speed sensor (camshaft), replacing Crankcase ventilation separator, replacing

214-012

3.00

Valves, adjusting

214-012

3.00

Valves, adjusting

214-092 215-042 215-043

9.50 8.50 29.00

22 221-022

0.30

Notes

Rocker arms, replacing Camshaft, replacing Camshaft setting, checking LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

23 230-001 230-002 233-001

0.50 1.00 0.30

FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding

233-001

0.30

Fuel system, bleeding

233-002 233-004 236-002 237-007 237-012 237-017

0.60 0.10 0.50 1.50 6.00 11.00

25 252-021 254-001

0.50 1.25

254-021

3.00

254-022

0.80

254-023

0.50

254-031

1.25

254-033

2.50

254-034

1.75

254-042

0.60

596

20002 - 20059 20060 - 21000 21001 - 21010 21011 - 99999 20060 - 21000 20002 - 20059

21001 - 21010 21011 - 99999 20002 - 20059 20060 - 21000

20060 - 21000 20002 - 20059 Atomization unit, replacing 20002 - 20059 20060 - 21000 ACM (After treatment control module), replacing, 20002 - 20059 non-programmed 20060 - 21000 ACM (After treatment control module), replacing, 20002 - 20059 pre-programmed 20060 - 21000 Air pump, replacing 20002 - 20059 20060 - 21000 Burner, replacing 20002 - 20059 20060 - 21000 Compressor, replacing 20002 - 20059 20060 - 21000 Air purge tank, replacing 20002 - 20059 20060 - 21000

Volvo Construction Equipment

12/14/2014

L180G HL Op.no.

time (h)

254-046

2.00

254-047

2.00

254-048

0.20

254-061

3.00

254-063

2.50

254-064

0.50

254-065

0.60

254-069

1.25

254-125

1.75

255-002

0.90

255-003

0.70

255-071

1.75

20002 - 20059 20060 - 21000 Spark plug, checking 20002 - 20059 20060 - 21000 Spark plug cable, replacing 20060 - 21000 20002 - 20059 Exhaust aftertreatment system, fuel pump, 20002 - 20059 replacing 20060 - 21000 Aftertreatment support unit (ASU), replacing 20002 - 20059 20060 - 21000 High pressure air system, pressure, checking 20002 - 20059 20060 - 21000 Air pump flow, checking 20002 - 20059 20060 - 21000 Exhaust aftertreatment system fuel flow, checking20002 - 20059 20060 - 21000 Exhaust aftertreatment fuel injector, replacing 20002 - 20059 20060 - 21000 Turbocharger, inspection 21001 - 21010 21011 - 99999 Actuator, variable turbocharger, replacing 20002 - 20059 20060 - 21000 Turbocharger, replacing

0.70 0.60 0.20

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Fan control valve, seal replacement

29 293-001

4.00

Miscellaneous EGR cooler, replacing

293-002

0.70

EGR cooler, pressure test

293-002

2.00

EGR cooler, pressure test

293-003

4.00

EGR Venturi tube, checking

293-004

6.50

EGR cooler, cleaning

293-005

1.00

EGR valve, replacing

293-006

0.20

EGR temperature sensor, replacing

293-007

0.20

EGR pressure sensor, replacing

26 260-001 260-003 263-072

12/14/2014

Notes

Spark plug, replacing

Volvo Construction Equipment

20002 - 20059 20060 - 21000 20002 - 20059 20060 - 21000 20002 - 20059 20060 - 21000 20060 - 21000 20002 - 20059 20002 - 20059 20060 - 21000 20002 - 20059 20060 - 21000 20002 - 20059 20060 - 21000 20002 - 20059 20060 - 21000

597

L180G HL Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.50

BATTERY Batteries, replacing Battery condition, check

0.80

STARTING SYSTEM Starter motor, replacing

31 311-002 311-005 33 331-018 36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.20

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing

0.70

MISCELLANEOUS CareTrack battery, replacing

38 386-008 39 398-004

POWER TRANSMISSION

42 421-002 421-052 421-054 421-070 421-070 421-072 421-072 421-091 421-099 421-100

46 461-037 461-038 461-043 463-002 463-003 463-037

598

0.80 2.00 1.75 6.50 7.50 9.50 12.00 0.60 0.70 0.30 1.00 1.50 5.50 2.50 4.00 6.00

20060 - 99999 19001 - 19999 20060 - 99999 19001 - 19999

FRONT AXLE; REAR AXLE Hub reduction, removing Hub reduction, installing Hub, replacing seal Axle, removing Axle, installing Axle suspension, replacing bushes and seals

Volvo Construction Equipment

12/14/2014

L180G HL Op.no.

time (h)

463-043 463-045 463-046 468-006 468-051

6.00 1.25 1.50 0.20 1.25

Notes

Hub, replacing seal Hub reduction, removing Hub reduction, installing Differential lock, function check Differential lock, adjusting

BRAKE

51 510-003 510-004 516-005 516-050 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Wheel brakes, functional check Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

0.40 0.10 3.00 2.50 3.00 3.00

52 520-002 520-005

0.20 0.30

520-036 520-037 520-111 527-001

0.80 0.30 0.20 0.10

527-003 527-012 527-013

0.60 0.40 0.40

4.00 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

STEERING

60 600-001

0.50

GENERAL Steering system, function check

0.80 1.50 0.70 1.25

STEERING Left steering cylinder, removal Left steering cylinder, installation Right steering cylinder, removal Right steering cylinder, installation

64 645-011 645-012 645-013 645-014

12/14/2014

Volvo Construction Equipment

599

L180G HL Op.no.

time (h)

645-028

0.40

645-060 647-091

3.50 0.70

66 660-006

0.90

660-007

0.90

660-011 660-012

0.20 0.40

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

1.25 1.25

FRAME Counterweight, removing Counterweight, fitting

0.70 0.60 0.70 0.60

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

77 771-002 771-003 771-004 771-005

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-065 810-066 810-067 810-068

1.00 1.75 0.80 2.50

CAB, NAKED; CANOPY Cab, position 1 Cab, position 2 Cab, position 1, restoring Cab, position 2, restoring

0.60 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Actuator, replacing Engine hood, manually operating

0.30 0.30 0.20

DOORS; HATCH; COVER PLATE, (all) Electric door opener, control unit, replacing Electric door opener, locking motor, replacing Electric door opener, rotor switch, replacing

82 821-010 821-012 83 831-054 831-055 831-056

600

Volvo Construction Equipment

20060 - 99999 20060 - 99999 20060 - 99999 20060 - 99999

12/14/2014

L180G HL Op.no.

time (h)

831-057

0.30

834-013

0.30

Electric door opener, opening support motor, replacing Door lock cylinder, replacing

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

84 843-002 85 852-010 87 870-010 870-011 870-012 870-013 870-014 873-004 873-006 873-008 874-001 874-002 874-012 874-018 874-022 874-022

0.50 0.80 0.90 1.25 0.90 2.50 2.50 1.25 1.75 0.80 3.00 4.00 3.00 0.30

874-023 874-024

3.50 3.00

Notes

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Climate unit, removing Climate unit, installing Pause heater, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Refrigerant, filling incl vacuum pumping Refrigerant, draining Evaporator, replacing incl draining and filling Compressor, replacing Drying filter, replacing Drying filter, replacing 20002 - 20059 20060 - 21000 Condenser, replacing Evaporator, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.70 3.00

91 911-040

0.20

912-021 912-023 912-127 912-151 912-159

0.60 0.60 0.30 0.30 0.70

12/14/2014

Volvo Construction Equipment

601

L180G HL Op.no.

time (h)

912-164

0.20

912-226 912-278 912-279 912-280 912-281 912-282 913-001

0.20 0.20 0.30 0.20 0.20 0.70 1.00

913-001

1.00

913-050 913-051 913-059 913-060 913-061 913-062 913-063 914-047 914-048 914-049 914-055 914-063

1.50 4.00 0.70 1.25 2.00 0.90 3.00 0.20 0.10 0.40 0.20 0.60

914-066

0.50

916-001 916-002

0.30 1.25

916-003 916-070

0.60 0.20

916-072

0.20

92 926-035 926-036

1.25 2.00

99 992-002 992-003

4.00 4.00

993-025 993-030

2.50 0.80

602

Notes

Shock valves grapple tilt (Control valve 2), checking Lift/lower function, checking Log mover, function checking Grapple, function checking Rotator, function checking Rotator, checking and adjusting Rotator pin, replacing Hydraulic pump, checking and adjusting standby pressure and working pressure Hydraulic pump, checking and adjusting standby pressure and working pressure Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P3, checking function Hydraulic pump P1, removal Hydraulic pump P1, installation Hydraulic pump P3, removal Hydraulic pump P3, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Servo pressure, checking at the spool in control valve 2 Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding MECHANICAL EQUIPMENT/ATTACHMENT Grapple complete, removal at cross member Grapple complete, installing at cross member MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

12/14/2014

L20B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-002 173-006 173-010 173-012 173-013 173-014 173-018 173-022 173-059 173-061 173-068 173-069 173-070 173-074 173-075

3.00 6.00 0.70 1.50 1.50 5.50 3.50 6.00 6.00 7.00 1.00 0.50 1.00 1.00 2.00 1.50 2.50

176-004

0.30

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 100 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Engine, changing oil and filter Transmission, changing oil and filter Rear axle, changing oil Front axle, changing oil Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank Towing a disabled machine

0.20 0.20

GENERAL Service position 1 Service position 2

19 191-021 191-022

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 211-002 211-068

1.25 2.00 2.50 5.00 2.00

211-071 212-011

1.00 1.00

214-012

1.00

12/14/2014

Volvo Construction Equipment

603

L20B Op.no.

time (h)

215-010 216-014 216-018 217-002

2.50 1.00 1.50 1.50

Belt, changing Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer

0.25 1.00

LUBRICATING SYSTEM Oil pressure relief valve, replacing Oil cooler, replacing

0.25 0.50 0.25 0.20 0.30 0.20 7.00 0.70 0.75 1.00 0.50 0.25 1.50

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, removing Fuel pump, installing Fuel filters, replacing Fuel tank, replacing Idling speed, checking and adjusting Injection pump, removing Injectors, replacing all Injector, replacing one Delivery pipe, replacing one Injectors removed, reconditioning all

1.00 0.50 0.80 0.50 0.50 1.50 0.25 0.25

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket EGR (exhaust gas recirculation) sensor, replacing Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger removed, reconditioning Air cleaner, checking prssure drop indicator Preheating coil, replacing

22 221-006 223-006 23 233-001 233-002 233-004 233-011 233-012 233-014 234-010 236-001 236-070 237-002 237-004 237-018 237-080 25 251-002 251-004 251-006 252-020 252-021 255-073 256-002 256-006 26 261-008 261-011 261-013 262-098 263-012 263-013

1.00 0.30 0.30 0.60 0.40 0.25

263-022

0.50

604

Notes

COOLING SYSTEM Radiator, replacing Radiator, removing Radiator, installing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

Volvo Construction Equipment

12/14/2014

L20B Op.no.

27 273-021

time (h)

0.50

Notes

ENGINE CONTROL Stop magnet, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-003 311-006 311-008

0.75 0.25 0.25 0.25

BATTERY Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.50 0.80 0.80 1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, removing Alternator, installing Alternator, replacing carbon brush kit in machine Charging regulator, replacing

0.60 0.50

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-003 321-004 321-025 322-005 33 331-018 334-001 35 352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.25 0.50 0.50

0.50 0.25 0.25 0.25 0.50 1.00 1.00 0.75 0.25 0.75 0.25 1.00

OTHER ELECTRICAL EQUIPMENT Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Horn switch, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing ECU, replacing

36 361-010 361-017 362-002 362-003 362-016 363-001 363-002 363-003 363-004 364-004 364-008 367-020

12/14/2014

Volvo Construction Equipment

605

L20B Op.no.

38 386-006 386-007 386-011 386-013 387-005 39 390-902

time (h)

Notes

0.50 0.25 1.50 0.50 1.00

1.75

MISCELLANEOUS CareTrack, installing new

POWER TRANSMISSION

42 421-047 421-061

0.75 0.30

TRANSMISSION, HYDRAULIC CONTROL Gear selector, replacing Induction sensor for output shaft, changing

2.00 2.00 2.00 2.00

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox removed, reconditioning Dropbox, installing Dropbox, removing

43 434-002 434-029 434-073 434-074 44 441-001 441-002 442-001 442-016

1.00 2.50 3.50 0.10

442-017 442-018 442-020

0.70 0.40 0.30

45 451-010 46 461-001 461-013 461-014 461-042 461-043 463-001 463-002 463-003

606

HYDROSTATIC DRIVE Hydrostatic system, checking oil pressure Hydraulic motor, replacing Hydraulic pump, replacing Hydrostatic pump charge pressure, check and adjust Start hydraulic pump control, check and adjust Hydrostatic pump cut off valve, check and adjust Hydrostatic pump mechanical zero position, check and adjust

1.00

PROPELLER SHAFT Propeller shaft, front, replacing

3.00 2.00 1.50 2.00 2.00 3.00 1.50 2.00

Volvo Construction Equipment

12/14/2014

L20B Op.no.

time (h)

463-013 463-014 463-042 463-043

2.00 1.00 2.00 2.00

Notes

Centre gear, axle removed, reconditioning Pinion rear, fitting new gasket Hub reduction gear, reconditioning one side Hub, replacing seal

BRAKE

51 511-006 511-007 516-001

1.25 1.50 0.50

WHEEL BRAKE Brake pads, replacing Brake cylinder, replacing Brake linings, checking wear

0.50 0.50 0.30 0.40 1.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, bleeding Inching and brake pedal, adjusting Foot brake valve, replacing

0.50

PARKING BRAKE Parking brake, adjusting

52 520-001 520-002 520-037 520-040 525-008 55 550-002

STEERING

64 641-021 645-006 645-022 645-023 645-028

1.50 1.50 0.70 1.25 0.40

645-054 645-060 645-077

2.00 2.50 1.00

645-082 647-093

1.50 1.50

STEERING Adjustable steering column, replacing Steering cylinder, replacing Steering valve, removal Steering valve, installation Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder, repacking in machine Steering cylinder removed, reconditioning incl replacing bearings Steering valve, replacing Auxiliary steering, replacing hydraulic pump

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005

FRAME LINK Frame joint, checking clearance

12/14/2014

0.50

Volvo Construction Equipment

607

L20B Op.no.

77 771-001

time (h)

0.25

Notes

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-015

2.50

CAB, NAKED; CANOPY Cab suspension, rubber element replacing

1.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

1.00 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing

1.75 2.00 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing

2.50 1.50 0.50 0.50

AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing

82 821-005 83 831-004 831-006 84 843-002 843-012 843-013 87 873-004 873-006 873-008 873-009

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005

GENERAL Vacuum pump, connection

91 911-005 911-011 911-038 912-001 912-002 912-009 912-011 912-172

608

0.30 1.00 2.00 7.00 2.00 2.50 1.00 1.00 0.40

Volvo Construction Equipment

12/14/2014

L20B Op.no.

time (h)

912-173

0.40

913-004

0.50

913-010 913-011 914-054

1.50 2.00 0.50

94 945-004 945-006 945-008 945-009 945-011

1.00 1.50 0.90 1.50 2.00

945-012 945-016 945-054 945-056

1.00 6.00 3.00 1.50

945-066 945-067 945-069 945-070

1.00 0.50 1.00 0.50

12/14/2014

Notes

Primary pressure limiting valve, checking and adjusting Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Hydraulic pump removed, reconditioning Servo valve, adjusting control UNIT, LOAD HANDLING Lift cylinder, replacing Lift cylinder removed, repacking Tilt cylinder, replacing Tilt cylinder, repacking in machine Implemental attachment, replacing hydraulic cylinder Lift cylinder removed, replacing bearings "C-P" Lift frame, replacing bearing in upper mounting "O" Implement attachment, replacing Implement attachment, repacking removed hydraulic cylinder Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing "GDF" Tilt arm removed, replacing bearing "GDF"

Volvo Construction Equipment

609

610

Volvo Construction Equipment

12/14/2014

L220G Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014

0.50 0.80 2.50 3.00 5.50

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours

173-014

4.50

Maintenance service, every 2000 hours

173-018

9.50

Maintenance service, every 4000 hours

173-018

8.50

Maintenance service, every 4000 hours

173-019 173-022 173-024

3.00 0.40 0.20

Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours

173-028 173-036 173-042 173-150 176-001

0.40 1.75 1.75 1.75 0.80

Maintenance service, every 12000 hours Maintenance service, first 100 hours Maintenance service, first 1000 hours Maintenance service, fire suppression system Mechanical release of parking brake

0.20 0.20

GENERAL Service position 1 Service position 2

19 191-021 191-022

12853 - 99999 12001 - 12852 9001 - 9374 9375 - 12000 12853 - 99999 12001 - 12852 9001 - 9374 9375 - 12000 12001 - 12999 12853 - 99999 12001 - 12852 12001 - 12999

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009

0.30

GENERAL VCADS Pro, MID 128, programming E-ECU

200-009

1.75

VCADS Pro, MID 128, programming E-ECU

200-068

3.00

200-070

3.00

E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-070 210-072

12/14/2014

8.00 6.00 11.00

9001 - 9374 9375 - 12000 12001 - 12852 12853 - 99999

ENGINE Compression test Engine, removing Engine, installing

Volvo Construction Equipment

611

L220G Op.no.

time (h)

210-090

0.30

210-092

0.50

212-071

0.70

Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Engine rotation speed sensor (camshaft), replacing Crankcase ventilation separator, replacing

214-012

3.00

Valves, adjusting

214-012

3.00

Valves, adjusting

214-092 215-042 215-043

9.50 8.50 29.00

22 221-022

0.30

Notes

Rocker arms, replacing Camshaft, replacing Camshaft setting, checking LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

23 230-001 230-002 233-001

0.50 1.00 0.30

FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding

233-001

0.30

Fuel system, bleeding

233-002 233-004 236-002 237-007 237-012 237-017

0.60 0.10 0.50 1.50 6.00 11.00

25 252-021 254-001

0.50 1.25

254-021

3.00

254-022

0.80

254-023

0.50

254-031

1.25

254-033

2.50

254-034

1.75

612

12001 - 12852 12853 - 99999 9001 - 9374 9375 - 12000 12853 - 99999 12001 - 12852

9001 - 9374 9375 - 12000 12001 - 12852 12853 - 99999

12853 - 99999 12001 - 12852 Atomization unit, replacing 12001 - 12852 12853 - 99999 ACM (After treatment control module), replacing, 12001 - 12852 non-programmed 12853 - 99999 ACM (After treatment control module), replacing, 12001 - 12852 pre-programmed 12853 - 99999 Air pump, replacing 12001 - 12852 12853 - 99999 Burner, replacing 12001 - 12852 12853 - 99999 Compressor, replacing 12001 - 12852 12853 - 99999

Volvo Construction Equipment

12/14/2014

L220G Op.no.

time (h)

254-042

0.60

254-046

2.00

254-047

2.00

254-048

0.20

254-061

3.00

254-063

2.50

254-064

0.50

254-065

0.60

254-069

1.25

254-125

1.75

255-002

0.90

255-003

0.70

255-071

1.75

12001 - 12852 12853 - 99999 Spark plug, replacing 12001 - 12852 12853 - 99999 Spark plug, checking 12001 - 12852 12853 - 99999 Spark plug cable, replacing 12853 - 99999 12001 - 12852 Exhaust aftertreatment system, fuel pump, 12001 - 12852 replacing 12853 - 99999 Aftertreatment support unit (ASU), replacing 12001 - 12852 12853 - 99999 High pressure air system, pressure, checking 12001 - 12852 12853 - 99999 Air pump flow, checking 12001 - 12852 12853 - 99999 Exhaust aftertreatment system fuel flow, checking12001 - 12852 12853 - 99999 Exhaust aftertreatment fuel injector, replacing 12001 - 12852 12853 - 99999 Turbocharger, inspection 9001 - 9374 9375 - 12000 Actuator, variable turbocharger, replacing 12001 - 12852 12853 - 99999 Turbocharger, replacing 12001 - 12999

0.70 0.60 0.20

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Fan control valve, seal replacement

29 293-001

4.00

Miscellaneous EGR cooler, replacing

293-002

0.70

EGR cooler, pressure test

293-002

2.00

EGR cooler, pressure test

293-003

4.00

EGR Venturi tube, checking

293-004

6.50

EGR cooler, cleaning

293-005

1.00

EGR valve, replacing

293-006

0.20

EGR temperature sensor, replacing

293-007

0.20

EGR pressure sensor, replacing

26 260-001 260-003 263-072

12/14/2014

Notes

Air purge tank, replacing

Volvo Construction Equipment

12001 - 12852 12853 - 99999 12001 - 12852 12853 - 99999 12001 - 12852 12853 - 99999 12853 - 99999 12001 - 12852 12001 - 12852 12853 - 99999 12001 - 12852 12853 - 99999 12001 - 12852 12853 - 99999 12001 - 12852 12853 - 99999

613

L220G Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.50

BATTERY Batteries, replacing Battery condition, check

0.80

STARTING SYSTEM Starter motor, replacing

31 311-002 311-005 33 331-018 36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.20

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing

0.70

MISCELLANEOUS CareTrack battery, replacing

38 386-008 39 398-004

POWER TRANSMISSION

42 421-002 421-091 421-099 421-100

0.80 0.60 0.70 0.30

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Lock up valve, replacing Transmission, calibration Transmission, function check

1.25 1.25 5.50 2.00 3.00 7.00 6.00 1.25 1.50 0.20 1.00

46 461-037 461-038 461-043 463-002 463-003 463-037 463-043 463-045 463-046 468-006 468-051

614

Volvo Construction Equipment

12/14/2014

L220G Op.no.

time (h)

Notes

BRAKE

51 510-003 510-004 516-005 516-050 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Wheel brakes, functional check Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

0.40 0.10 4.00 3.00 4.00 3.00

52 520-002 520-005

0.20 0.30

520-036 520-037 520-111 527-001

0.80 0.30 0.20 0.10

527-003 527-012 527-013

0.60 0.40 0.40

3.00 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-011 645-012 645-013 645-014 645-028

0.80 1.50 0.70 1.25 0.40

645-060 647-091

3.50 0.70

66 660-006

12/14/2014

0.90

STEERING Left steering cylinder, removal Left steering cylinder, installation Right steering cylinder, removal Right steering cylinder, installation Steering system, checking and adjusting working pressure Steering cylinder, repacking in machine Secondary steering pump, checking and adjusting working pressure LEVER STEERING Comfort drive control (CDC), angle sensor, changing

Volvo Construction Equipment

615

L220G Op.no.

time (h)

660-007

0.90

660-011 660-012 660-013

0.20 0.40 0.90

Notes

Comfort drive control (CDC), solenoid valve, changing Lever steering (CDC), functional check Comfort Drive Control, servo pressure, checking Comfort Drive Control (CDC), joystick, changing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

74 741-036 77 771-002 771-003 771-004 771-005

1.25 1.25 19.00 0.80 0.70 0.70 0.70

FRAME LINK Frame joint, replacing bearings WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-065 810-066 810-067 810-068 810-069

1.00 1.75 0.80 2.50 1.75

CAB, NAKED; CANOPY Cab, position 1 Cab, position 2 Cab, position 1, restoring Cab, position 2, restoring Cab, tilt cylinder, replacing

0.60 1.00 0.60

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Actuator, replacing

82 821-001 821-002 821-010 83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

616

12853 - 12999 12853 - 12999 12853 - 12999 12853 - 12999

Volvo Construction Equipment

12/14/2014

L220G Op.no.

84 843-002 85 852-010

time (h)

Notes

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

87 870-010 870-011 870-012 870-013 870-014 873-004 873-006 873-008 873-011 874-001 874-002 874-012 874-018 874-022 874-022

0.50 0.80 0.90 1.25 0.90 2.50 2.50 1.25 0.80 1.75 0.80 3.00 4.00 3.00 0.30

874-023 874-024 874-025

3.50 3.00 4.00

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Climate unit, removing Climate unit, installing Pause heater, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Air mix door actuator, replacing Refrigerant, filling incl vacuum pumping Refrigerant, draining Evaporator, replacing incl draining and filling Compressor, replacing Drying filter, replacing Drying filter, replacing 12001 - 12852 12853 - 99999 Condenser, replacing Evaporator, replacing Expansion valve, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021 912-023 912-121 912-122 912-123 912-124

0.20 0.60 0.60 0.90 0.70 1.00 0.90

12/14/2014

Volvo Construction Equipment

617

L220G Op.no.

time (h)

912-125 912-126 912-127 912-151 912-226 913-001

0.70 2.00 0.20 0.30 0.20 1.00

913-034 913-050 913-051 913-059 913-060 913-061 913-062 913-063 914-047 914-048 914-049 914-055 914-063

0.20 1.50 4.00 0.70 1.25 2.00 0.90 3.00 0.20 0.10 0.40 0.20 0.60

914-905 916-001 916-003 916-006

0.90 0.30 0.60 0.60

916-008

1.50

916-009

2.00

916-010

0.90

916-011

1.50

916-017 916-018

0.50 0.60

916-020

0.20

916-070

0.30

916-072

0.20

92 924-036

618

0.10

Notes

Lift/lower, angle sensor, changing Tilt in/out, angle sensor, changing Tilt, functional check Back-up valve, replacing Lift/lower function, checking Hydraulic pump, checking and adjusting standby pressure and working pressure Lifting time, checking Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P3, checking function Hydraulic pump P1, removal Hydraulic pump P1, installation Hydraulic pump P3, removal Hydraulic pump P3, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Single lever control electric servo, replacing Boom suspension system, functional check Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, right accumulator, removal Boom suspension system, right accumulator, installation Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, solenoid valve, changing 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check

Volvo Construction Equipment

12/14/2014

L220G Op.no.

time (h)

99 992-002 992-003

4.00 4.00

993-025 993-030

2.50 0.80

12/14/2014

Notes

MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

619

620

Volvo Construction Equipment

12/14/2014

L250G Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014

0.50 0.80 2.50 3.00 5.50

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours

173-014

4.50

Maintenance service, every 2000 hours

173-018

9.50

Maintenance service, every 4000 hours

173-018

8.50

Maintenance service, every 4000 hours

173-019 173-022 173-024

3.00 0.40 0.20

Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, every 8000 hours

173-028 173-036 173-042 173-150 176-001

0.40 1.75 1.75 1.75 0.80

Maintenance service, every 12000 hours Maintenance service, first 100 hours Maintenance service, first 1000 hours Maintenance service, fire suppression system Mechanical release of parking brake

0.20 0.20 0.20 0.20

GENERAL Service position 1 Service position 1 Service position 2 Service position 2

19 191-021 191-021 191-022 191-022

3001 - 3227 3228 - 9999 1001 - 1056 1057 - 3000 3001 - 3227 3228 - 9999 1001 - 1056 1057 - 3000 3001 - 3999 3001 - 3227 3228 - 9999 3001 - 3999

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009

0.30

GENERAL VCADS Pro, MID 128, programming E-ECU

200-009

1.75

VCADS Pro, MID 128, programming E-ECU

200-068

3.00

200-070

3.00

E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

8.00 6.00

ENGINE Compression test Engine, removing

21 210-002 210-070

12/14/2014

Volvo Construction Equipment

1001 - 1056 1057 - 3000 3001 - 3251 3252 - 9999

621

L250G Op.no.

time (h)

Notes

210-072 210-090

11.00 0.30

210-092

0.50

212-071

0.70

Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Engine rotation speed sensor (camshaft), replacing Crankcase ventilation separator, replacing

214-012

3.00

Valves, adjusting

214-012

3.00

Valves, adjusting

214-092 215-042 215-043 216-018

9.50 8.50 29.00 17.00

22 221-022

0.30

Rocker arms, replacing Camshaft, replacing Camshaft setting, checking Crankshaft, replacing rear oil seal LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

23 230-001 230-002 233-001

0.50 1.00 0.30

FUEL SYSTEM Carbon dioxide in fuel system, check Air in fuel system, checking Fuel system, bleeding

233-001

0.30

Fuel system, bleeding

233-002 233-004 237-007 237-012 237-017

0.60 0.10 1.50 6.00 11.00

25 252-021 254-001

0.50 1.25

254-021

3.00

254-022

0.80

254-023

0.50

254-031

1.25

254-033

2.50

622

3001 - 3251 3252 - 9999 1001 - 1056 1057 - 3000 3001 - 3227 3228 - 9999

1001 - 1056 1057 - 3000 3001 - 3251 3252 - 9999

Feed pump, replacing Feed pump, checking feed pressure Overflow valve, replacing Unit injector, replacing Injector sleeves, replacing INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean

3001 - 3227 3228 - 9999 Atomization unit, replacing 3001 - 3251 3252 - 9999 ACM (After treatment control module), replacing, 3001 - 3251 non-programmed 3252 - 9999 ACM (After treatment control module), replacing, 3001 - 3251 pre-programmed 3252 - 9999 Air pump, replacing 3001 - 3251 3252 - 9999 Burner, replacing 3001 - 3251 3252 - 9999

Volvo Construction Equipment

12/14/2014

L250G Op.no.

time (h)

254-034

1.75

254-042

0.60

254-046

2.00

254-047

2.00

254-048

0.20

254-061

3.00

254-063

2.50

254-064

0.50

254-065

0.60

254-069

1.25

254-125

1.75

255-002

0.90

255-003

0.70

255-071

1.75

3001 - 3251 3252 - 9999 Air purge tank, replacing 3001 - 3251 3252 - 9999 Spark plug, replacing 3001 - 3251 3252 - 9999 Spark plug, checking 3001 - 3251 3252 - 9999 Spark plug cable, replacing 3001 - 3227 3228 - 9999 Exhaust aftertreatment system, fuel pump, 3001 - 3251 replacing 3252 - 9999 Aftertreatment support unit (ASU), replacing 3001 - 3251 3252 - 9999 High pressure air system, pressure, checking 3001 - 3251 3252 - 9999 Air pump flow, checking 3001 - 3251 3252 - 9999 Exhaust aftertreatment system fuel flow, checking3001 - 3251 3252 - 9999 Exhaust aftertreatment fuel injector, replacing 3001 - 3251 3252 - 9999 Turbocharger, inspection 1001 - 1056 1057 - 3000 Actuator, variable turbocharger, replacing 3001 - 3251 3252 - 9999 Turbocharger, replacing

0.70 0.60 0.20

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Fan control valve, seal replacement

29 293-001

4.00

Miscellaneous EGR cooler, replacing

293-002

0.70

EGR cooler, pressure test

293-002

2.00

EGR cooler, pressure test

293-003

4.00

EGR Venturi tube, checking

293-004

6.50

EGR cooler, cleaning

293-005

1.00

EGR valve, replacing

293-006

0.20

EGR temperature sensor, replacing

26 260-001 260-003 263-072

12/14/2014

Notes

Compressor, replacing

Volvo Construction Equipment

3001 - 3251 3252 - 9999 3001 - 3251 3252 - 9999 3001 - 3251 3252 - 9999 3001 - 3227 3228 - 9999 3001 - 3251 3252 - 9999 3001 - 3251 3252 - 9999 3001 - 3251 3252 - 9999

623

L250G Op.no.

time (h)

293-007

0.20

Notes

EGR pressure sensor, replacing

3001 - 3251 3252 - 9999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.50

BATTERY Batteries, replacing Battery condition, check

0.80

STARTING SYSTEM Starter motor, replacing

31 311-002 311-005 33 331-018 36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.20

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing

0.70

MISCELLANEOUS CareTrack battery, replacing

38 386-008 39 398-004

POWER TRANSMISSION

42 421-002 421-091 421-099 421-100

0.80 0.60 0.70 0.30

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Lock up valve, replacing Transmission, calibration Transmission, function check

1.25 1.25 5.50 2.00 3.00 7.00 6.00 1.25

46 461-037 461-038 461-043 463-002 463-003 463-037 463-043 463-045

624

Volvo Construction Equipment

12/14/2014

L250G Op.no.

time (h)

463-046 468-006 468-051

1.50 0.20 1.00

Notes

Hub reduction, installing Differential lock, function check Differential lock, adjusting

BRAKE

51 510-003 510-004 516-005 516-050 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Wheel brakes, functional check Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

0.40 0.10 4.00 3.00 4.00 3.00

52 520-002 520-005

0.20 0.30

520-036 520-037 520-111 527-001

0.80 0.30 0.20 0.10

527-003 527-012 527-013

0.60 0.40 0.40

3.00 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-011 645-012 645-013 645-014 645-028

0.80 1.50 0.70 1.25 0.40

645-060

3.50

12/14/2014

Volvo Construction Equipment

625

L250G Op.no.

time (h)

647-091

0.70

66 660-006

0.90

660-007

0.90

660-011 660-012 660-013

0.20 0.40 0.90

Notes

Secondary steering pump, checking and adjusting working pressure LEVER STEERING Comfort drive control (CDC), angle sensor, changing Comfort drive control (CDC), solenoid valve, changing Lever steering (CDC), functional check Comfort Drive Control, servo pressure, checking Comfort Drive Control (CDC), joystick, changing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

74 741-036 77 771-002 771-003 771-004 771-005

1.25 1.25 19.00 0.80 0.70 0.70 0.70

FRAME LINK Frame joint, replacing bearings WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-065 810-066 810-067 810-068 810-069

1.00 1.75 0.80 2.50 1.75

CAB, NAKED; CANOPY Cab, position 1 Cab, position 2 Cab, position 1, restoring Cab, position 2, restoring Cab, tilt cylinder, replacing

0.60 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Actuator, replacing Engine hood, manually operating

0.30 0.30

DOORS; HATCH; COVER PLATE, (all) Electric door opener, control unit, replacing Electric door opener, locking motor, replacing

82 821-010 821-012 83 831-054 831-055

626

Volvo Construction Equipment

1057 - 1999 1057 - 1999 1057 - 1999 1057 - 1999

12/14/2014

L250G Op.no.

time (h)

831-056 831-057

0.20 0.30

834-013

0.30

Electric door opener, rotor switch, replacing Electric door opener, opening support motor, replacing Door lock cylinder, replacing

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

84 843-002 85 852-010 87 870-010 870-011 870-012 870-013 870-014 873-004 873-006 873-008 873-011 874-001 874-002 874-012 874-018 874-022 874-022

0.50 0.80 0.90 1.25 0.90 2.50 2.50 1.25 0.80 1.75 0.80 3.00 4.00 3.00 0.30

874-023 874-024 874-025

3.50 3.00 4.00

Notes

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Climate unit, removing Climate unit, installing Pause heater, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Air mix door actuator, replacing Refrigerant, filling incl vacuum pumping Refrigerant, draining Evaporator, replacing incl draining and filling Compressor, replacing Drying filter, replacing Drying filter, replacing 3001 - 3251 3252 - 9999 Condenser, replacing Evaporator, replacing Expansion valve, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021 912-023

0.20 0.60 0.60

12/14/2014

Volvo Construction Equipment

627

L250G Op.no.

time (h)

912-121 912-122 912-123 912-124 912-125 912-126 912-127 912-151 912-226 913-001

0.90 0.70 1.00 0.90 0.70 0.80 0.20 0.30 0.20 1.00

913-050 913-051 913-059 913-060 913-061 913-062 913-063 914-047 914-048 914-049 914-055 914-063

1.50 4.00 0.70 1.25 2.00 0.90 3.00 0.20 0.10 0.40 0.20 0.60

914-905 916-001 916-003 916-006

0.90 0.30 0.60 0.60

916-008

0.80

916-009

1.50

916-010

0.80

916-011

1.50

916-017 916-018

0.50 0.60

916-020

0.20

916-070

0.30

916-072

0.20

628

Notes

Lift, solenoid valve, changing Lower, solenoid valve, changing Tilt in, solenoid valve, changing Tilt out, solenoid valve, changing Lift/lower, angle sensor, changing Tilt in/out, angle sensor, changing Tilt, functional check Back-up valve, replacing Lift/lower function, checking Hydraulic pump, checking and adjusting standby pressure and working pressure Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P3, checking function Hydraulic pump P1, removal Hydraulic pump P1, installation Hydraulic pump P3, removal Hydraulic pump P3, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Single lever control electric servo, replacing Boom suspension system, functional check Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, right accumulator, removal Boom suspension system, right accumulator, installation Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, solenoid valve, changing 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding

Volvo Construction Equipment

12/14/2014

L250G Op.no.

94 945-005 945-009

time (h)

4.50 5.50

99 992-002 992-003

4.00 4.00

993-025 993-030

2.50 0.80

12/14/2014

Notes

UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Shift valve, checking

Volvo Construction Equipment

629

630

Volvo Construction Equipment

12/14/2014

L25B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-002 173-006 173-010 173-012 173-013 173-014 173-018 173-022 173-059 173-061 173-068 173-069 173-070 173-074 173-075

3.00 6.00 0.70 1.50 1.50 5.50 3.50 6.00 6.00 7.00 1.00 0.50 1.00 1.00 2.00 1.50 2.50

176-004

0.30

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 100 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1500 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Engine, changing oil and filter Transmission, changing oil and filter Rear axle, changing oil Front axle, changing oil Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank Towing a disabled machine

0.20 0.20

GENERAL Service position 1 Service position 2

19 191-021 191-022

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 211-002 211-068

1.25 2.00 2.50 5.00 2.00

211-071 212-011

1.00 1.00

214-012

1.00

12/14/2014

Volvo Construction Equipment

631

L25B Op.no.

time (h)

215-010 216-014 216-018 217-002

2.50 1.00 1.50 1.50

Belt, changing Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer

0.25 1.00

LUBRICATING SYSTEM Oil pressure relief valve, replacing Oil cooler, replacing

0.25 0.50 0.25 0.20 0.30 0.20 7.00 0.70 0.75 1.00 0.50 0.25 1.50

1.00 0.50 0.80 0.50 0.50 1.50 0.25 0.25

1.00 0.30 0.30 0.60 0.40 0.25

263-022

0.50

632

Notes

Volvo Construction Equipment

12/14/2014

L25B Op.no.

27 273-021

time (h)

0.50

Notes

ENGINE CONTROL Stop magnet, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-003 311-006 311-008

0.75 0.25 0.25 0.25

BATTERY Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.50 0.80 0.80 1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, removing Alternator, installing Alternator, replacing carbon brush kit in machine Charging regulator, replacing

0.60 0.50

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-003 321-004 321-025 322-005 33 331-018 334-001 35 352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.25 0.50 0.50

0.50 0.25 0.25 0.25 0.50 1.00 1.00 0.75 0.25 0.75 0.25 1.00

36 361-010 361-017 362-002 362-003 362-016 363-001 363-002 363-003 363-004 364-004 364-008 367-020

12/14/2014

Volvo Construction Equipment

633

L25B Op.no.

38 386-006 386-007 386-011 386-013 387-005 39 390-902

time (h)

Notes

0.50 0.25 1.50 0.50 1.00

1.75

MISCELLANEOUS CareTrack, installing new

POWER TRANSMISSION

42 421-047 421-061

0.75 0.30

TRANSMISSION, HYDRAULIC CONTROL Gear selector, replacing Induction sensor for output shaft, changing

2.00 2.00 2.00 2.00

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox removed, reconditioning Dropbox, installing Dropbox, removing

43 434-002 434-029 434-073 434-074 44 441-001 441-002 442-001 442-016

1.00 2.50 3.50 0.10

442-017 442-018 442-020

0.70 0.40 0.30

45 451-010 46 461-001 461-013 461-014 461-042 461-043 463-001 463-002 463-003

634

1.00

PROPELLER SHAFT Propeller shaft, front, replacing

3.00 2.00 1.50 2.00 2.00 3.00 1.50 2.00

Volvo Construction Equipment

12/14/2014

L25B Op.no.

time (h)

463-013 463-014 463-042 463-043

2.00 1.00 2.00 2.00

Notes

Centre gear, axle removed, reconditioning Pinion rear, fitting new gasket Hub reduction gear, reconditioning one side Hub, replacing seal

BRAKE

51 511-006 511-007 516-001

1.25 1.50 0.50

WHEEL BRAKE Brake pads, replacing Brake cylinder, replacing Brake linings, checking wear

0.50 0.50 0.30 0.40 1.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, bleeding Inching and brake pedal, adjusting Foot brake valve, replacing

0.50

PARKING BRAKE Parking brake, adjusting

52 520-001 520-002 520-037 520-040 525-008 55 550-002

STEERING

64 641-021 645-006 645-022 645-023 645-028

1.50 1.50 0.70 1.25 0.40

645-054 645-060 645-077

2.00 2.50 1.00

645-082 647-093

1.50 1.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005

FRAME LINK Frame joint, checking clearance

12/14/2014

0.50

Volvo Construction Equipment

635

L25B Op.no.

77 771-001

time (h)

0.25

Notes

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-015

2.50

CAB, NAKED; CANOPY Cab suspension, rubber element replacing

1.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

1.00 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing

1.75 2.00 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing

2.50 1.50 0.50 0.50

AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing

82 821-005 83 831-004 831-006 84 843-002 843-012 843-013 87 873-004 873-006 873-008 873-009

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005

GENERAL Vacuum pump, connection

91 911-005 911-011 911-038 912-001 912-002 912-009 912-011 912-172

636

0.30 1.00 2.00 7.00 2.00 2.50 1.00 1.00 0.40

Volvo Construction Equipment

12/14/2014

L25B Op.no.

time (h)

912-172

0.40

912-173

0.40

913-004

0.50

913-010 913-011 914-054

1.50 2.00 0.50

94 945-004 945-006 945-008 945-009 945-011

1.00 1.50 0.90 1.50 2.00

945-012 945-016 945-054 945-056

1.00 6.00 3.00 1.50

945-066 945-067 945-069 945-070

1.00 0.50 1.00 0.50

12/14/2014

Notes

Secondary pressure limiting valve, checking and adjusting Primary pressure limiting valve, checking and adjusting Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Hydraulic pump removed, reconditioning Servo valve, adjusting control UNIT, LOAD HANDLING Lift cylinder, replacing Lift cylinder removed, repacking Tilt cylinder, replacing Tilt cylinder, repacking in machine Implemental attachment, replacing hydraulic cylinder Lift cylinder removed, replacing bearings "C-P" Lift frame, replacing bearing in upper mounting "O" Implement attachment, replacing Implement attachment, repacking removed hydraulic cylinder Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing "GDF" Tilt arm removed, replacing bearing "GDF"

Volvo Construction Equipment

637

638

Volvo Construction Equipment

12/14/2014

L30B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-010 173-012 173-014 173-059 173-061 173-068 173-069 173-070 173-074 173-075

3.00 5.00 3.00 5.00 5.50 1.00 0.50 1.00 1.00 2.00 1.50 2.50

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Rear axle, changing oil Front axle, changing oil Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 211-002 211-068

1.25 2.00 2.50 5.00 2.00

211-071 212-011

1.00 1.00

214-012 215-010 216-014 216-018 217-002

1.25 2.50 1.00 1.50 1.50

ENGINE Compression test Engine, removing Engine, installing Cylinder head, replacing gasket Cylinder heads all removed, decarbonizing and grinding in valves Cylinder head removed, pressure testing each Cylinder, cylinder heads removed, measuring wear in all cylinders Valves, adjusting Belt, changing Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer

0.25 3.00 1.00

LUBRICATING SYSTEM Oil pressure relief valve, replacing Oil pump, replacing Oil cooler, replacing

22 221-006 221-014 223-006

12/14/2014

Volvo Construction Equipment

639

L30B Op.no.

23 233-001 233-002 233-004 233-011 233-012 233-014 234-010 236-001 236-070 237-002 237-004 237-018 237-080 25 251-002 251-004 252-020 252-021 255-070 255-071 255-072 255-073 256-002 256-006

time (h)

0.25 0.50 0.25 0.20 0.30 0.20 6.00 0.50 3.50 1.00 0.50 0.25 1.50

1.00 1.50 0.50 0.50 0.50 2.00 0.60 1.50 0.25 0.25

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, removing Turbocharger, replacing Turbocharger, installing Turbocharger removed, reconditioning Air cleaner, checking prssure drop indicator Preheating coil, replacing

26 261-008 261-011 261-013 262-098 263-012 263-013

1.00 0.30 0.30 0.60 0.50 0.25

263-022

0.50

27 273-021

640

Notes

0.50

Volvo Construction Equipment

12/14/2014

L30B Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-003 311-006 311-008

0.50 0.25 0.25 0.25

BATTERY Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.50 0.80 0.80 1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, removing Alternator, installing Alternator, replacing carbon brush kit in machine Charging regulator, replacing

0.60 0.80

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-003 321-004 321-025 322-005 33 331-018 334-001 35 352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.25 0.50 0.50

0.80 0.50 0.25 0.25 0.25 0.50 1.00 1.00 0.75 0.25 0.75 0.25 1.50

0.50 0.25

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing

36 360-001 361-010 361-017 362-002 362-003 362-016 363-001 363-002 363-003 363-004 364-004 364-008 367-020 38 386-006 386-007

12/14/2014

Volvo Construction Equipment

641

L30B Op.no.

time (h)

386-011 386-013 386-014 387-003 387-005 387-021

1.00 0.50 0.50 0.80 1.00 0.90

Fuel level sender, replacing Hydrostatic system temperature sensor, replacing Hydrostatic system oil pressure sensor, replacing Key pad, replacing Information display, replacing Instrument panel (display unit), replacing

1.75

MISCELLANEOUS CareTrack, installing new

39 390-902

Notes

POWER TRANSMISSION

42 421-047 421-047 421-061

0.75 0.75 0.30

TRANSMISSION, HYDRAULIC CONTROL Gear selector, replacing Gear selector, replacing Induction sensor for output shaft, changing

1.50 3.00 3.00 3.00

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox removed, reconditioning Dropbox, installing Dropbox, removing

1.00 2.50 6.00

HYDROSTATIC DRIVE Hydrostatic system, checking oil pressure Hydraulic motor, replacing Hydraulic pump, replacing

1.00

PROPELLER SHAFT Propeller shaft, front, replacing

3.00 2.00 1.00 2.00 2.00 6.00 2.50 3.50 2.00 1.00 2.00 2.00

FRONT AXLE; REAR AXLE Axle, replacing Centre gear, axle removed, reconditioning Pinion front, fitting new gasket Hub reduction gear, reconditioning one side Hub, replacing seal Axle, replacing Axle, removing Axle, installing Centre gear, axle removed, reconditioning Pinion rear, fitting new gasket Hub reduction gear, reconditioning one side Hub, replacing seal

43 434-002 434-029 434-073 434-074 44 441-001 441-002 442-001 45 451-010 46 461-001 461-013 461-014 461-042 461-043 463-001 463-002 463-003 463-013 463-014 463-042 463-043

642

Volvo Construction Equipment

12/14/2014

L30B Op.no.

time (h)

Notes

BRAKE

51 516-001 516-050

0.50 2.00

WHEEL BRAKE Brake linings, checking wear Brake piston, replacing seals

0.50 0.50 1.00 1.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, bleeding Foot brake valve, replacing

0.50

PARKING BRAKE Parking brake, adjusting

52 520-001 520-002 520-037 525-008 55 550-002

STEERING

64 641-021 645-006 645-028

1.50 1.50 1.00

645-054 645-060 645-077

2.00 2.50 1.00

645-082 647-093

1.50 1.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-001 741-002 741-005 741-036

3.00 3.00 0.50 1.50

FRAME LINK Frame joint, separating machine Frame joint, assembly of separated machine Frame joint, checking clearance Frame joint, replacing bearings

0.25

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

12/14/2014

Volvo Construction Equipment

643

L30B Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-015

2.50

CAB, NAKED; CANOPY Cab suspension, rubber element replacing

1.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

1.00 0.50 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

3.00 3.00 3.00 2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

82 821-005 83 831-004 831-006 831-014 84 843-002 843-012 843-013 843-048 87 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-015

2.00 2.50 0.75 1.00 1.00 1.00 1.75 3.00 0.75 2.00 2.50 3.00 2.50 1.00 1.00

874-016

1.00

874-019

0.50

644

AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Thermostat, replacing Compressor, replacing shaft seal (compressor removed) Compressor, replacing magnetic clutch (compressor removed) Compressor, replacing valve plate (compressor removed)

Volvo Construction Equipment

12/14/2014

L30B Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005

GENERAL Vacuum pump, connection

0.30

91 911-005 911-011 911-038 912-001 912-002 912-009 912-011 913-004

1.00 2.00 6.50 2.00 2.50 1.00 1.00 0.50

913-010 913-011 914-054 914-055 914-058 916-001 916-002

1.50 2.00 0.50 0.50 1.50 0.50 0.75

916-004

1.50

916-005

1.00

92 924-031

1.50

94 945-004 945-006 945-008 945-009 945-011

1.00 1.50 0.90 1.50 2.00

945-012 945-016 945-054 945-056

1.00 6.00 3.00 3.50

945-066

1.00

12/14/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Hydraulic oil tank, replacing Control valve, replacing Control valve removed, reconditioning Shock valve, tilt function, checking and adjusting Shock valve lift function, adjusting Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Hydraulic pump removed, reconditioning Servo valve, adjusting control Servo pressure, checking and adjusting Servo valve, replacing Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension system, checking closing pressure Boom suspension system, checking opening pressure MECHANICAL EQUIPMENT/ATTACHMENT Implemental attachment hydraulic cylinder, replacing UNIT, LOAD HANDLING Lift cylinder, replacing Lift cylinder removed, repacking Tilt cylinder, replacing Tilt cylinder, repacking in machine Implemental attachment, replacing hydraulic cylinder Lift cylinder removed, replacing bearings "C-P" Lift frame, replacing bearing in upper mounting "O" Implement attachment, replacing Implement attachment, repacking removed hydraulic cylinder Tilt link, replacing "GH"

Volvo Construction Equipment

645

L30B Op.no.

time (h)

945-067 945-069 945-070

0.50 1.00 0.50

646

Notes

Tilt link removed, replacing bearings "GH" Tilt arm, replacing "GDF" Tilt arm removed, replacing bearing "GDF"

Volvo Construction Equipment

12/14/2014

L35B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-010 173-012 173-014 173-059 173-061 173-068 173-069 173-070 173-074 173-075

3.00 5.00 3.00 5.00 5.50 1.00 0.50 1.00 1.00 2.00 1.50 2.50

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Rear axle, changing oil Front axle, changing oil Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 211-002 211-068

1.25 2.50 2.50 5.00 2.00

211-071 212-011

1.00 1.00

214-012 215-010 216-014 216-018 217-002

1.25 2.50 1.00 1.50 1.50

0.25 3.00 1.00

LUBRICATING SYSTEM Oil pressure relief valve, replacing Oil pump, replacing Oil cooler, replacing

22 221-006 221-014 223-006

12/14/2014

Volvo Construction Equipment

647

L35B Op.no.

23 233-001 233-002 233-004 233-011 233-012 233-014 234-010 236-001 236-070 237-002 237-004 237-018 237-080 25 251-002 251-004 252-020 252-021 255-070 255-071 255-072 255-073 256-002 256-006

time (h)

0.25 0.50 0.25 0.20 0.30 0.20 6.00 0.50 3.50 1.00 0.50 0.25 1.50

1.00 1.50 0.50 0.50 0.50 2.00 0.60 1.50 0.25 0.25

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, removing Turbocharger, replacing Turbocharger, installing Turbocharger removed, reconditioning Air cleaner, checking prssure drop indicator Preheating coil, replacing

26 261-008 261-011 261-013 262-098 263-012 263-013

1.00 0.30 0.30 0.60 0.50 0.25

263-022

0.50

27 273-021

648

Notes

0.50

Volvo Construction Equipment

12/14/2014

L35B Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-003 311-006 311-008

0.50 0.25 0.25 0.25

BATTERY Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.50 0.80 0.80 1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, removing Alternator, installing Alternator, replacing carbon brush kit in machine Charging regulator, replacing

0.60 0.80

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-003 321-004 321-025 322-005 33 331-018 334-001 35 352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.25 0.50 0.50

0.80 0.50 0.25 0.25 0.25 0.50 1.00 1.00 0.75 0.25 0.75 0.25 1.50

0.50 0.25

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing

36 360-001 361-010 361-017 362-002 362-003 362-016 363-001 363-002 363-003 363-004 364-004 364-008 367-020 38 386-006 386-007

12/14/2014

Volvo Construction Equipment

649

L35B Op.no.

time (h)

386-011 386-013 386-014 387-003 387-005 387-021

1.00 0.50 0.50 0.80 1.00 0.90

1.75

MISCELLANEOUS CareTrack, installing new

39 390-902

Notes

POWER TRANSMISSION

42 421-047 421-061

0.75 0.30

TRANSMISSION, HYDRAULIC CONTROL Gear selector, replacing Induction sensor for output shaft, changing

1.50 3.00 3.00 3.00

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox removed, reconditioning Dropbox, installing Dropbox, removing

1.00 2.50 6.00

HYDROSTATIC DRIVE Hydrostatic system, checking oil pressure Hydraulic motor, replacing Hydraulic pump, replacing

1.00

PROPELLER SHAFT Propeller shaft, front, replacing

3.00 2.00 1.00 2.00 2.00 6.00 2.50 3.50 2.00 1.00 2.00 2.00

43 434-002 434-029 434-073 434-074 44 441-001 441-002 442-001 45 451-010 46 461-001 461-013 461-014 461-042 461-043 463-001 463-002 463-003 463-013 463-014 463-042 463-043

650

Volvo Construction Equipment

12/14/2014

L35B Op.no.

time (h)

Notes

BRAKE

51 516-001 516-050

0.50 2.00

WHEEL BRAKE Brake linings, checking wear Brake piston, replacing seals

0.50 0.50 1.00 1.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, bleeding Foot brake valve, replacing

0.50

PARKING BRAKE Parking brake, adjusting

52 520-001 520-002 520-037 525-008 55 550-002

STEERING

64 641-021 645-006 645-028

1.50 1.50 1.00

645-054 645-060 645-077

2.00 2.50 1.00

645-082 647-093

1.50 1.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-001 741-002 741-005 741-036

3.00 3.00 0.50 1.50

FRAME LINK Frame joint, separating machine Frame joint, assembly of separated machine Frame joint, checking clearance Frame joint, replacing bearings

0.25

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

12/14/2014

Volvo Construction Equipment

651

L35B Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-015

2.50

CAB, NAKED; CANOPY Cab suspension, rubber element replacing

1.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

1.00 0.50 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

3.00 3.00 3.00 2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

82 821-005 83 831-004 831-006 831-014 84 843-002 843-012 843-013 843-048 87 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-015

2.00 2.50 0.75 1.00 1.00 1.00 1.75 3.00 0.75 2.00 2.50 3.00 2.50 1.00 1.00

874-016

1.00

874-019

0.50

652

Volvo Construction Equipment

12/14/2014

L35B Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005

GENERAL Vacuum pump, connection

0.30

91 911-005 911-011 911-038 912-001 912-002 912-009 912-011 913-004

1.00 2.00 6.50 2.00 2.50 1.00 1.00 0.50

913-010 913-011 914-054 914-055 914-058 916-001 916-002

1.50 2.00 0.50 0.50 1.50 0.50 0.75

916-004

1.50

916-005

1.00

92 924-031

1.50

94 945-004 945-006 945-008 945-009 945-011

1.00 1.50 0.90 1.50 2.00

945-012 945-016 945-054 945-056

1.00 6.00 3.00 3.50

945-066

1.00

12/14/2014

Volvo Construction Equipment

653

L35B Op.no.

time (h)

945-067 945-069 945-070

0.50 1.00 0.50

654

Notes

Tilt link removed, replacing bearings "GH" Tilt arm, replacing "GDF" Tilt arm removed, replacing bearing "GDF"

Volvo Construction Equipment

12/14/2014

L45F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-018 173-022

19 191-021 191-022

3.50 8.50 0.50 1.00 1.25 3.00 8.00 3.50 9.50 9.50 11.00 0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 214-012

2.00 3.50 3.50 1.00

ENGINE Compression test Engine, removing Engine, installing Valves, adjusting

1.75

LUBRICATING SYSTEM Oil cooler, replacing

0.50 2.00 2.00 0.30

FUEL SYSTEM Feed pump, replacing Fuel tank, removing Fuel tank, installing Idling speed, checking and adjusting

3.00 3.50 1.25 0.80

COOLING SYSTEM Radiator, removing Radiator, installing Coolant pump, replacing Thermostat, replacing

22 223-006 23 233-002 234-011 234-012 236-001 26 261-011 261-013 262-002 262-098

12/14/2014

Volvo Construction Equipment

655

L45F Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-072 300-074 300-074 301-003 301-013

0.80 0.80 0.30 0.30 0.40 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU120001 - 129999 I-ECU, MID 140, changing non-programmed ECU220001 - 229999 I-ECU, MID 140, changing pre-programmed ECU120001 - 129999 I-ECU, MID 140, changing pre-programmed ECU220001 - 229999 Machine, Calibration Parameter, setting

1.75

MISCELLANEOUS CareTrack, installing new

39 390-902

POWER TRANSMISSION

42 421-025 421-028 421-061 421-070 421-072 421-100 421-100

0.20 0.40 0.30 1.75 2.00 2.50 2.50

44 441-002 441-060 442-016

1.75 0.40 0.30

442-017 442-018 442-019

0.30 0.30 0.30

442-020

0.30

46 463-002 463-003

656

1.75 1.75

1960001 - 1969999 220001 - 229999

HYDROSTATIC DRIVE Hydraulic motor, replacing Start hydraulic motor control, check and adjust Hydrostatic pump charge pressure, check and adjust Start hydraulic pump control, check and adjust Hydrostatic pump cut off valve, check and adjust Hydrostatic pump high pressure valve, check and adjust Hydrostatic pump mechanical zero position, check and adjust FRONT AXLE; REAR AXLE Axle, removing Axle, installing

Volvo Construction Equipment

12/14/2014

L45F Op.no.

time (h)

Notes

BRAKE

51 511-002 511-081

WHEEL BRAKE Brake disc, replacing one Brake calliper removed, reconditioning

0.80 0.90

52 520-001 520-003 520-004 520-037 527-001

1.00 0.20 0.40 0.20 0.20

527-009

0.40

STEERING

64 645-028

0.70

645-028

0.70

645-028

0.70

STEERING Steering system, checking and adjusting working 120001 - 129999 pressure Steering system, checking and adjusting working 220001 - 229999 pressure Steering system, checking and adjusting working pressure

66 660-006

2.50

660-007

1.25

660-009

0.90

660-010

1.25

660-011 660-012

0.20 0.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

12/14/2014

0.50 0.40

Volvo Construction Equipment

657

L45F Op.no.

74 741-001 741-002 741-036 75 755-003

time (h)

Notes

3.50 4.50 0.60

FRAME LINK Frame joint, separating machine Frame joint, assembly of separated machine Frame joint, replacing bearings

4.00

AXLE SUSPENSION Axle suspension, replacing bushes and seals

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

2.50 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.40 0.40

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

2.50 1.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

82 821-001 821-002 84 843-002 843-013

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005

GENERAL Vacuum pump, connection

0.30

91 912-091 912-092 912-160 913-003

1.25 1.25 0.70 0.40

913-004

0.40

92 924-035 94 945-056

658

0.60

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking hydraulic cylinder (visionoptimised bracket), replacing

1.50

UNIT, LOAD HANDLING Implement attachment, repacking removed hydraulic cylinder

Volvo Construction Equipment

12/14/2014

L50F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-013 173-014 173-018 173-022

19 191-021 191-022

3.50 8.50 0.50 1.00 1.25 3.00 8.00 3.50 9.50 9.50 11.00 0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 214-012

2.00 3.50 3.50 1.00

ENGINE Compression test Engine, removing Engine, installing Valves, adjusting

1.75

LUBRICATING SYSTEM Oil cooler, replacing

0.50 2.00 2.00 0.30

FUEL SYSTEM Feed pump, replacing Fuel tank, removing Fuel tank, installing Idling speed, checking and adjusting

3.00 3.50 1.25 0.80

COOLING SYSTEM Radiator, removing Radiator, installing Coolant pump, replacing Thermostat, replacing

22 223-006 23 233-002 234-011 234-012 236-001 26 261-011 261-013 262-002 262-098

12/14/2014

Volvo Construction Equipment

659

L50F Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-072 300-074 300-074 301-003 301-013

0.80 0.80 0.30 0.30 0.40 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU320001 - 329999 I-ECU, MID 140, changing non-programmed ECU420001 - 429999 I-ECU, MID 140, changing pre-programmed ECU320001 - 329999 I-ECU, MID 140, changing pre-programmed ECU420001 - 429999 Machine, Calibration Parameter, setting

1.75

MISCELLANEOUS CareTrack, installing new

39 390-902

POWER TRANSMISSION

42 421-025 421-028 421-061 421-070 421-072 421-100 421-100

0.20 0.40 0.30 1.75 2.00 2.50 2.50

44 441-002 441-060 442-016

1.75 0.40 0.30

442-017 442-018 442-019

0.30 0.30 0.30

442-020

0.30

46 463-002 463-003

660

1.75 1.75

1970001 - 1979999 420001 - 429999

Volvo Construction Equipment

12/14/2014

L50F Op.no.

time (h)

Notes

BRAKE

51 511-002 511-081

WHEEL BRAKE Brake disc, replacing one Brake calliper removed, reconditioning

0.80 0.90

52 520-001 520-003 520-004 520-037 527-001

1.00 0.20 0.40 0.20 0.20

527-009

0.40

STEERING

64 645-028

0.70

645-028

0.70

645-028

0.70

STEERING Steering system, checking and adjusting working 320001 - 329999 pressure Steering system, checking and adjusting working 420001 - 429999 pressure Steering system, checking and adjusting working pressure

66 660-006

2.50

660-007

1.25

660-009

0.90

660-010

1.25

660-011 660-012

0.20 0.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

12/14/2014

0.50 0.40

Volvo Construction Equipment

661

L50F Op.no.

74 741-001 741-002 741-036 75 755-003

time (h)

Notes

3.50 4.50 0.60

FRAME LINK Frame joint, separating machine Frame joint, assembly of separated machine Frame joint, replacing bearings

4.00

AXLE SUSPENSION Axle suspension, replacing bushes and seals

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

2.50 2.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.40 0.40

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

2.50 1.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

82 821-001 821-002 84 843-002 843-013

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005

GENERAL Vacuum pump, connection

0.30

91 912-091 912-092 912-160 913-003

1.25 1.25 0.70 0.40

913-004

0.40

92 924-035 94 945-056

662

0.60

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking hydraulic cylinder (visionoptimised bracket), replacing

1.50

UNIT, LOAD HANDLING Implement attachment, repacking removed hydraulic cylinder

Volvo Construction Equipment

12/14/2014

L60G Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-042 173-150 176-001

0.50 1.00 2.50 3.00 7.00 7.50 0.80 2.50 1.75 1.75 0.50

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, first 1000 hours Maintenance service, fire suppression system Mechanical release of parking brake

0.20 0.20

GENERAL Service position 1 Service position 2

19 191-021 191-022

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.00

200-070 200-200

0.90 0.30

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU Engine belts, replacing

21 210-002 210-070 210-072 210-092

3.00 5.00 8.50 0.60

210-093

0.60

214-012 216-014

2.50 4.00

22 221-022 23 230-001 233-001

12/14/2014

0.30

0.50 0.30

ENGINE Compression test Engine, removing Engine, installing Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (crank shaft), replacing Valves, adjusting Crankshaft, replacing front oil seal LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

Volvo Construction Equipment

663

L60G Op.no.

233-004 233-008 236-002 237-002 237-017 237-032 237-033 237-034 237-035 237-124

time (h)

0.30 1.00 0.50 3.00 11.00 2.00 1.50 1.50 0.30 0.70

Notes

25 252-021 254-001 254-022

1.25 1.00 1.50

254-023

1.25

254-031 254-033 254-043 254-044 254-046 254-047 254-048 254-050 254-051 254-053 254-056 254-067 255-009 255-070 255-072 258-023 258-024

1.00 1.25 0.40 0.20 0.20 0.20 0.20 1.25 2.50 1.25 0.40 1.50 0.50 0.90 0.80 1.25 2.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Spark plug control unit, replacing Glow plug, replacing Spark plug, replacing Spark plug, checking Spark plug cable, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing Glow plug control unit, replacing NOx sensor, replacing Oxidation catalyst, replacing Waste gate, testing Turbocharger, removing Turbocharger, installing Charge air cooler, removing Charge air cooler, installing

0.70 0.60 1.25 1.75 1.00 0.50 1.75

COOLING SYSTEM Carbon dioxide in coolant system, checking Cooling system, pressure control Radiator, removing Radiator, installing Coolant pump, replacing Hydraulic pump P3, removal Hydraulic pump P3, installation

26 260-001 260-003 261-011 261-013 262-002 263-081 263-082

664

Volvo Construction Equipment

12/14/2014

L60G Op.no.

29 293-001 293-004 293-005 293-006 293-007 293-008 293-009 293-010 293-011

time (h)

3.00 3.00 3.00 0.20 0.20 3.00 3.00 0.40 0.40

Notes

Miscellaneous EGR cooler, replacing EGR cooler, cleaning EGR valve, replacing EGR temperature sensor, replacing EGR pressure sensor, replacing EGR Actuator, replacing EGR reed valve, replacing EGR Venturi tube, replacing EGR reed valve, checking

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.50

BATTERY Batteries, replacing Battery condition, check

31 311-002 311-005 36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.70

MISCELLANEOUS CareTrack battery, replacing

39 398-004

POWER TRANSMISSION

42 421-002 421-048 421-052 421-054 421-070 421-072 421-099 421-100

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Gear selector valve, replacing one solenoid Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission, removing Transmission, installing Transmission, calibration Transmission, function check

12/14/2014

0.70 2.00 2.50 0.90 5.00 7.00 0.70 0.20

Volvo Construction Equipment

665

L60G Op.no.

46 461-037 461-038 461-043 463-002 463-003 463-037 463-043 463-045 463-046 468-006 468-051

time (h)

0.80 1.50 4.50 1.25 2.00 3.00 4.50 0.80 1.50 0.20 0.70

Notes

BRAKE

51 510-003 510-004 516-005 516-050 517-005

WHEEL BRAKE Brake discs, measuring wear Wheel brakes, functional check Brake disc, replacing Brake piston, replacing seals Brake disc, replacing

0.40 0.10 3.00 3.00 3.00

52 520-002 520-005

0.20 0.30

520-036 520-037 527-001

0.20 0.30 0.10

527-003 527-012 527-013

0.50 0.40 0.40

HYDRAULIC BRAKE SYSTEM Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system charging, checking Brake system, bleeding Accumulator removed, checking charging pressure Accumulators, checking in machine Accumulator, removal Accumulator, installation

0.30 0.70 0.40 0.50 0.30 0.90 0.10

55 550-002 550-014 550-018 550-019 550-021 550-022 550-023

666

Volvo Construction Equipment

12/14/2014

L60G Op.no.

time (h)

Notes

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-028

0.40

647-091

0.70

66 660-006

0.90

660-007

1.25

660-011 660-012

0.20 0.40

STEERING Steering system, checking and adjusting working pressure Secondary steering pump, checking and adjusting working pressure LEVER STEERING Comfort drive control (CDC), angle sensor, changing Comfort drive control (CDC), solenoid valve, changing Lever steering (CDC), functional check Comfort Drive Control, servo pressure, checking

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

74 741-036 77 771-002 771-003 771-004 771-005

1.50 1.25 11.00 0.40 0.40 0.50 0.30

FRAME LINK Frame joint, replacing bearings WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.40 0.80

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

82 821-001 821-002

12/14/2014

Volvo Construction Equipment

667

L60G Op.no.

time (h)

821-010 821-012

0.50 0.40

Notes

Actuator, replacing Engine hood, manually operating

83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

0.50 0.80 0.90 1.25 0.90 2.50 2.50 1.25 0.80 1.75 0.80 3.00 3.00 4.00

84 843-002 85 852-010 87 870-010 870-011 870-012 870-013 870-014 873-004 873-006 873-008 873-011 874-001 874-002 874-012 874-024 874-025

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021

0.20 0.80

668

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Back-up valve, checking and adjusting Shock valve, tilt function, checking

Volvo Construction Equipment

12/14/2014

L60G Op.no.

time (h)

912-023 912-127 912-151 912-226 913-001

0.60 0.20 0.50 0.20 0.60

913-034 913-050 913-051 913-059 914-047 914-047 914-048 914-048 914-049 914-055 914-055 914-063

0.20 0.70 1.50 0.70 0.20 0.20 0.10 0.10 0.40 0.20 0.20 0.30

916-001 916-003 916-006

0.30 0.60 0.60

916-010

0.60

916-011

1.25

916-017 916-020

1.75 0.20

916-070

0.30

916-072

0.20

92 924-036 94 945-005 945-009

Shock valve lift function, checking Tilt, functional check Back-up valve, replacing Lift/lower function, checking Hydraulic pump, checking and adjusting standby pressure and working pressure Lifting time, checking Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P3, checking function Servo accumulator, removal Servo accumulator, removal 2254 - 9999 Servo accumulator, installation Servo accumulator, installation 2254 - 9999 Accumulator removed, checking Servo pressure, checking and adjusting 2254 - 9999 Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Boom suspension system, functional check Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check

1.75 2.00

UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine

99 992-002 992-003

4.00 4.00

993-025

2.50

12/14/2014

Notes

MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Volvo Construction Equipment

669

L60G Op.no.

time (h)

993-030

0.80

670

Notes

Shift valve, checking

Volvo Construction Equipment

12/14/2014

L70G Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-042 173-150 176-001

0.50 1.00 2.50 3.00 7.00 7.50 0.80 2.50 1.75 1.75 0.50

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, first 1000 hours Maintenance service, fire suppression system Mechanical release of parking brake

0.20 0.20

GENERAL Service position 1 Service position 2

19 191-021 191-022

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.00

200-070 200-200

0.90 0.30

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU Engine belts, replacing

21 210-002 210-070 210-072 210-092

3.00 5.00 8.50 0.60

210-093

0.60

214-012 216-014

2.50 4.00

22 221-022 23 230-001 233-001

12/14/2014

0.30

0.50 0.30

ENGINE Compression test Engine, removing Engine, installing Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (crank shaft), replacing Valves, adjusting Crankshaft, replacing front oil seal LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

Volvo Construction Equipment

671

L70G Op.no.

233-004 233-008 236-002 237-002 237-017 237-032 237-033 237-034 237-035 237-124

time (h)

0.30 1.00 0.50 3.00 11.00 2.00 1.50 1.50 0.30 0.70

Notes

25 252-021 254-001 254-022

1.25 1.00 1.50

254-023

1.25

254-031 254-033 254-043 254-044 254-046 254-047 254-048 254-050 254-051 254-053 254-056 254-067 255-009 255-070 255-072 258-023 258-024

1.00 1.25 0.40 0.20 0.20 0.20 0.20 1.25 2.50 1.25 0.40 1.50 0.50 0.90 0.80 1.25 2.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Spark plug control unit, replacing Glow plug, replacing Spark plug, replacing Spark plug, checking Spark plug cable, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing Glow plug control unit, replacing NOx sensor, replacing Oxidation catalyst, replacing Waste gate, testing Turbocharger, removing Turbocharger, installing Charge air cooler, removing Charge air cooler, installing

0.70 0.60 1.25 1.75 1.00 0.50 1.75

26 260-001 260-003 261-011 261-013 262-002 263-081 263-082

672

Volvo Construction Equipment

12/14/2014

L70G Op.no.

29 293-001 293-004 293-005 293-006 293-007 293-008 293-009 293-010 293-011

time (h)

3.00 3.00 3.00 0.20 0.20 3.00 3.00 0.40 0.40

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.50

BATTERY Batteries, replacing Battery condition, check

31 311-002 311-005 36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.70

MISCELLANEOUS CareTrack battery, replacing

39 398-004

POWER TRANSMISSION

42 421-002 421-048 421-052 421-054 421-070 421-072 421-099 421-100

12/14/2014

0.70 2.00 2.50 0.90 5.00 7.00 0.70 0.20

Volvo Construction Equipment

673

L70G Op.no.

46 461-037 461-038 461-043 463-002 463-003 463-037 463-043 463-045 463-046 468-006 468-051

time (h)

0.80 1.50 4.50 1.25 2.00 3.00 4.50 0.80 1.50 0.20 0.70

Notes

BRAKE

51 510-003 510-004 516-005 516-050 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Wheel brakes, functional check Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

0.40 0.10 3.00 3.00 3.00 3.00

52 520-002 520-005

0.20 0.30

520-036 520-037 527-001

0.20 0.30 0.10

527-003 527-012 527-013

0.50 0.40 0.40

HYDRAULIC BRAKE SYSTEM Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system charging, checking Brake system, bleeding Accumulator removed, checking charging pressure Accumulators, checking in machine Accumulator, removal Accumulator, installation

0.30 0.70 0.40 0.50 0.30 0.90 0.10

55 550-002 550-014 550-018 550-019 550-021 550-022 550-023

674

Volvo Construction Equipment

12/14/2014

L70G Op.no.

time (h)

Notes

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-028

0.40

647-091

0.70

66 660-006

0.90

660-007

1.25

660-011 660-012

0.20 0.40

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

74 741-036 77 771-002 771-003 771-004 771-005

1.50 1.25 11.00 0.40 0.40 0.50 0.30

FRAME LINK Frame joint, replacing bearings WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.40 0.80

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

82 821-001 821-002

12/14/2014

Volvo Construction Equipment

675

L70G Op.no.

time (h)

821-010 821-012

0.50 0.40

Notes

Actuator, replacing Engine hood, manually operating

83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

0.50 0.80 0.90 1.25 0.90 2.50 2.50 1.25 0.80 1.75 0.80 3.00 3.00 4.00

84 843-002 85 852-010 87 870-010 870-011 870-012 870-013 870-014 873-004 873-006 873-008 873-011 874-001 874-002 874-012 874-024 874-025

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021

0.20 0.80

676

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Back-up valve, checking and adjusting Shock valve, tilt function, checking

Volvo Construction Equipment

12/14/2014

L70G Op.no.

time (h)

912-023 912-127 912-151 912-226 913-001

0.60 0.20 0.50 0.20 0.60

913-034 913-050 913-051 913-059 914-047 914-047 914-048 914-048 914-049 914-055 914-055 914-063

0.20 0.70 1.50 0.70 0.20 0.20 0.10 0.10 0.40 0.20 0.20 0.30

916-001 916-003 916-006

0.30 0.60 0.60

916-010

0.60

916-011

1.25

916-017 916-020

1.75 0.20

916-070

0.30

916-072

0.20

92 924-036 94 945-005 945-009

Shock valve lift function, checking Tilt, functional check Back-up valve, replacing Lift/lower function, checking Hydraulic pump, checking and adjusting standby pressure and working pressure Lifting time, checking Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P3, checking function Servo accumulator, removal Servo accumulator, removal 3205 - 9999 Servo accumulator, installation Servo accumulator, installation 3205 - 9999 Accumulator removed, checking Servo pressure, checking and adjusting 3205 - 9999 Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Boom suspension system, functional check Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check

1.75 2.00

UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine

99 992-002 992-003

4.00 4.00

993-025

2.50

12/14/2014

Notes

MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Volvo Construction Equipment

677

L70G Op.no.

time (h)

993-030

0.80

678

Notes

Shift valve, checking

Volvo Construction Equipment

12/14/2014

L90G Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012 173-014 173-018 173-019 173-022 173-042 173-150 176-001

0.50 1.00 2.50 3.00 7.00 7.50 0.80 2.50 1.75 1.75 0.50

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 4500 hours Maintenance service, every 6000 hours Maintenance service, first 1000 hours Maintenance service, fire suppression system Mechanical release of parking brake

0.20 0.20

GENERAL Service position 1 Service position 2

19 191-021 191-022

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.00

200-070 200-200

0.90 0.30

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU Engine belts, replacing

21 210-002 210-070 210-072 210-092

3.00 5.00 8.50 0.60

210-093

0.60

214-012 216-014

2.50 4.00

22 221-022 23 230-001 233-001

12/14/2014

0.30

0.50 0.30

ENGINE Compression test Engine, removing Engine, installing Engine rotation speed sensor (camshaft), replacing Engine rotation speed sensor (crank shaft), replacing Valves, adjusting Crankshaft, replacing front oil seal LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

Volvo Construction Equipment

679

L90G Op.no.

233-004 233-008 236-002 237-002 237-017 237-032 237-033 237-034 237-035 237-124

time (h)

0.30 1.00 0.50 3.00 11.00 2.00 1.50 1.50 0.30 0.70

Notes

25 252-021 254-001 254-022

1.25 1.00 1.50

254-023

1.25

254-031 254-033 254-043 254-044 254-046 254-047 254-048 254-050 254-051 254-053 254-056 254-067 255-009 255-070 255-072 258-023 258-024

1.00 1.25 0.40 0.20 0.20 0.20 0.20 1.25 2.50 1.25 0.40 1.50 0.50 0.90 0.80 1.25 2.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Diesel particulate filter, check and clean ACM (After treatment control module), replacing, non-programmed ACM (After treatment control module), replacing, pre-programmed Air pump, replacing Burner, replacing Spark plug control unit, replacing Glow plug, replacing Spark plug, replacing Spark plug, checking Spark plug cable, replacing Fuel metering unit A, replacing Fuel metering unit B, replacing Glow plug control unit, replacing NOx sensor, replacing Oxidation catalyst, replacing Waste gate, testing Turbocharger, removing Turbocharger, installing Charge air cooler, removing Charge air cooler, installing

0.70 0.60 1.25 1.75 1.00 0.50 1.75

26 260-001 260-003 261-011 261-013 262-002 263-081 263-082

680

Volvo Construction Equipment

12/14/2014

L90G Op.no.

29 293-001 293-004 293-005 293-006 293-007 293-008 293-009 293-010 293-011

time (h)

3.00 3.00 3.00 0.20 0.20 3.00 3.00 0.40 0.40

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.50

BATTERY Batteries, replacing Battery condition, check

31 311-002 311-005 36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.70

MISCELLANEOUS CareTrack battery, replacing

39 398-004

POWER TRANSMISSION

42 421-002 421-048 421-052 421-054 421-070 421-072 421-099 421-100

12/14/2014

0.70 2.00 2.50 0.90 5.00 7.00 0.70 0.20

Volvo Construction Equipment

681

L90G Op.no.

46 461-037 461-038 461-043 463-002 463-003 463-037 463-043 463-045 463-046 468-006 468-051

time (h)

0.80 1.50 4.50 1.25 2.00 3.00 4.50 0.80 1.50 0.20 0.70

Notes

BRAKE

51 510-003 510-004 516-005 516-050 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Wheel brakes, functional check Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake piston, replacing seals

0.40 0.10 3.00 3.00 3.00 3.00

52 520-002 520-005

0.20 0.30

520-036 520-037 527-001

0.20 0.30 0.10

527-003 527-012 527-013

0.50 0.40 0.40

HYDRAULIC BRAKE SYSTEM Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system charging, checking Brake system, bleeding Accumulator removed, checking charging pressure Accumulators, checking in machine Accumulator, removal Accumulator, installation

0.30 0.70 0.40 0.50 0.30 0.90 0.10

55 550-002 550-014 550-018 550-019 550-021 550-022 550-023

682

Volvo Construction Equipment

12/14/2014

L90G Op.no.

time (h)

Notes

STEERING

60 600-001

GENERAL Steering system, function check

0.50

64 645-028

0.40

647-091

0.70

66 660-006

0.90

660-007

1.25

660-011 660-012

0.20 0.40

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

74 741-036 77 771-002 771-003 771-004 771-005

1.50 1.25 11.00 0.40 0.40 0.50 0.30

FRAME LINK Frame joint, replacing bearings WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.40 0.80

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

82 821-001 821-002

12/14/2014

Volvo Construction Equipment

683

L90G Op.no.

time (h)

821-010 821-012

0.50 0.40

Notes

Actuator, replacing Engine hood, manually operating

83 831-054 831-055 831-056 831-057

0.30 0.30 0.20 0.30

834-013

0.30

2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

0.50 0.80 0.90 1.25 0.90 2.50 2.50 1.25 0.80 1.75 0.80 3.00 3.00 4.00

84 843-002 85 852-010 87 870-010 870-011 870-012 870-013 870-014 873-004 873-006 873-008 873-011 874-001 874-002 874-012 874-024 874-025

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-001 900-002

GENERAL Hydraulic system, warming up Hydraulic system, bleeding

0.50 3.00

91 911-040

0.20

912-018 912-021

0.20 0.80

684

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Back-up valve, checking and adjusting Shock valve, tilt function, checking

Volvo Construction Equipment

12/14/2014

L90G Op.no.

time (h)

912-023 912-127 912-151 912-226 913-001

0.60 0.20 0.50 0.20 0.60

913-034 913-050 913-051 913-059 914-047 914-047 914-048 914-048 914-049 914-055 914-055 914-063

0.20 0.70 1.50 0.70 0.20 0.20 0.10 0.10 0.40 0.20 0.20 0.30

916-001 916-003 916-006

0.30 0.60 0.60

916-010

0.60

916-011

1.25

916-017 916-020

1.75 0.20

916-070

0.30

916-072

0.20

92 924-036 94 945-005 945-009

Shock valve lift function, checking Tilt, functional check Back-up valve, replacing Lift/lower function, checking Hydraulic pump, checking and adjusting standby pressure and working pressure Lifting time, checking Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P3, checking function Servo accumulator, removal Servo accumulator, removal 4491 - 9999 Servo accumulator, installation Servo accumulator, installation 4491 - 9999 Accumulator removed, checking Servo pressure, checking and adjusting 4491 - 9999 Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Boom suspension system, functional check Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check

1.75 2.00

UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine

99 992-002 992-003

4.00 4.00

993-025

2.50

12/14/2014

Notes

MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning Volvo Construction Equipment

685

L90G Op.no.

time (h)

993-030

0.80

686

Notes

Shift valve, checking

Volvo Construction Equipment

12/14/2014

MC110B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-002

1.25 1.25

SERVICE Warranty inspection 100 hours Warranty inspection 100 hours

172-004 172-004

5.50 5.50

Warranty inspection 1000 hours Warranty inspection 1000 hours

173-002

0.30

Maintenance service, daily

173-004

0.70

Maintenance service, every 50 hours

173-004 173-007

0.70 1.25

Maintenance service, every 50 hours Maintenance service, every 250 hours

173-007 173-010

1.25 1.50

Maintenance service, every 250 hours Maintenance service, every 500 hours

173-010 173-012

1.50 5.00

Maintenance service, every 500 hours Maintenance service, every 1000 hours

173-012 173-014

5.50 5.50

Maintenance service, every 1000 hours Maintenance service, every 2000 hours

173-014 173-091 173-092

6.00 0.50 1.25

Maintenance service, every 2000 hours Drive chain, oil level and tension check Drive chain case, oil change

0.20 0.10 0.20 0.50 0.30 0.30 0.10

GENERAL Service position 1 Service position 2 Raising and blocking Manual lifting of loader arm Manual lifting of loader arm Manual lifting of loader arm Service position 3

19 191-021 191-022 191-023 191-024 191-024 191-024 191-025

71000 - 79999 61000 - 61162 70000 - 70999 71000 - 79999 61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999 71000 - 79999 61000 - 61162 70000 - 70999 71000 - 79999 61000 - 61162 70000 - 70999 71000 - 79999 61000 - 61162 70000 - 70999 71000 - 79999 61000 - 61162 70000 - 70999 71000 - 79999

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

0.70

200-070

0.30

GENERAL E-ECU, MID 128, changing non-programmed 71000 - 79999 ECU E-ECU, MID 128, changing pre-programmed ECU71000 - 79999

12/14/2014

Volvo Construction Equipment

687

MC110B Op.no.

time (h)

Notes

21 210-070

3.00

ENGINE Engine, removing

210-070 210-072

3.00 2.50

Engine, removing Engine, installing

210-072 214-012 214-012

2.00 2.50 1.75

Engine, installing Valves, adjusting Valves, adjusting

22 223-003

0.50

LUBRICATING SYSTEM Oil cooler, removal

223-005

0.40

Oil cooler, installation

0.10 1.50

FUEL SYSTEM Fuel system, bleeding Injection timing, checking

1.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust manifold, replacing gasket

26 261-011

0.90

COOLING SYSTEM Radiator, removing

261-013

0.80

Radiator, installing

262-005 262-006 262-098 263-012

1.75 1.75 0.60 0.80

Coolant pump, removing Coolant pump, installing Thermostat, replacing Fan belt and/or alternator belt, replacing

263-013

0.40

Fan belt and/or alternator belt, checking and adjusting tension

23 233-001 236-030 25 251-004

27 271-002

0.50

ENGINE CONTROL Throttle control cable, removal

271-003

0.30

Throttle control cable, installation

688

Volvo Construction Equipment

61000 - 61162 70000 - 70999 71000 - 79999 61000 - 61162 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999 71000 - 79999 61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999

61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999

12/14/2014

MC110B Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.60

BATTERY Batteries, replacing

32 321-002

0.70

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

321-075

0.50

Alternator, test

1.25

STARTING SYSTEM Starter motor, replacing

33 331-018 36 366-064

0.50

366-066

0.30

61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed 71000 - 79999 ECU V-ECU, MID 187, changing pre-programmed ECU71000 - 79999

POWER TRANSMISSION

44 440-003

1.25

HYDROSTATIC DRIVE Transmission pump, drive relief test

440-003 440-003 440-003

1.25 1.25 1.25

Transmission pump, drive relief test Transmission pump, drive relief test Transmission pump, drive relief test

441-035 441-035

1.50 1.25

Drive motor, removing Drive motor, removing

441-036

1.75

Drive motor, installing

441-036 442-011

2.50 1.50

Drive motor, installing Transmission pump, removing

442-011 442-011 442-012 442-012 442-012

1.25 1.75 1.75 1.00 1.50

Transmission pump, removing Transmission pump, removing Transmission pump, installing Transmission pump, installing Transmission pump, installing

12/14/2014

61000 - 61162 70000 - 70999

Volvo Construction Equipment

61000 - 61162 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61162 70000 - 70999 71000 - 79999 61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999 71000 - 79999 61000 - 61162 70000 - 70999 71000 - 79999 71000 - 79999 71000 - 79999 71000 - 79999 61000 - 61162 70000 - 70999

689

MC110B Op.no.

46 460-023 460-024 460-025 460-031 460-032

time (h)

1.25 1.50 1.50 1.25 1.25

Notes

FRONT AXLE; REAR AXLE Drive chain tension, adjustment Drive chain, drive- and axle-sprocket, removal Drive chain, drive- and axle-sprocket, installation Axle assembly, removing Axle assembly, installing

BRAKE

52 527-009

0.50

HYDRAULIC BRAKE SYSTEM Accumulator, check

1.00

PARKING BRAKE Parking Brake - Disassembly

55 550-019

STEERING

64 643-083 643-083

1.25 1.75

STEERING Neutral centring and control lever adjustment Neutral centring and control lever adjustment

643-084

0.40

Neutral centring test

66 660-020

1.50

660-020

1.75

71000 - 79999 61000 - 61162 70000 - 70999

LEVER STEERING Transmission pump neutral centering, checking 61000 - 61162 and adjusting 70000 - 70999 Transmission pump neutral centering, checking and adjusting

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015

0.40

FRAME Protecting plate, removal

0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

690

Volvo Construction Equipment

61000 - 61162 70000 - 70999

12/14/2014

MC110B Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

85 852-003

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

852-004 852-095

0.30 0.40

Operator's seat, installing Seat bar, adjustment

0.40

AIR CONDITIONING UNIT Cooling unit, performance test

87 874-003

61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999 61000 - 61162 70000 - 70999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-003 900-003 900-013 900-013

0.20 0.20 0.90 0.90

GENERAL Hydraulic system, relieve pressure Hydraulic system, relieve pressure Charge system pressure relief valve test Charge system pressure relief valve test

900-050

0.10

Accumulator, discarding

91 911-040

0.20

912-067 912-068

0.60 0.50

912-068 912-084 912-091

0.50 0.50 1.00

912-091 912-091

1.25 0.80

912-092 912-092

1.50 1.25

912-092

1.00

912-094

1.25

912-136

0.70

12/14/2014

71000 - 79999 61000 - 61162 70000 - 70999

Volvo Construction Equipment

691

MC110B Op.no.

time (h)

914-057 914-057 914-071 915-002 915-003 916-036 916-037 916-038

0.50 0.70 0.70 0.90 0.80 0.60 0.40 0.50

Servo pressure, check Servo pressure, check Servo pipe and hose, replacing Control lever, changing Control lever, adjusting Self level valve, removal and installation Self level valve, adjustment Self level valve, bypass

0.50 0.50

MECHANICAL EQUIPMENT/ATTACHMENT Attachment bracket, removal Attachment bracket, installation

94 945-006 945-018

0.80 0.70

UNIT, LOAD HANDLING Lift cylinder removed, repacking Lift cylinder, removing

945-018 945-019

1.00 0.70

Lift cylinder, removing Lift cylinder, installing

945-019 945-021

0.70 0.50

Lift cylinder, installing Tilt cylinder, removing

945-021 945-022 945-022

0.50 0.50 0.50

Tilt cylinder, removing Tilt cylinder, installing Tilt cylinder, installing

945-040 945-040

0.90 1.25

Loader arm bearing, replacing Loader arm bearing, replacing

95 950-001

1.00

LOAD CARRIER Foot pedal cable, removal

950-001 950-002 950-002

0.80 0.80 1.25

Foot pedal cable, removal Foot pedal cable, installation Foot pedal cable, installation

92 924-028 924-029

692

Notes

Volvo Construction Equipment

71000 - 79999 61000 - 61162 70000 - 70999 71000 - 79999 61000 - 61162 70000 - 70999 71000 - 79999 61000 - 61162 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61162 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61162 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61162 70000 - 70999

12/14/2014

MC60B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002

1.25

SERVICE Warranty inspection 100 hours

172-002 172-004

1.25 5.50

Warranty inspection 100 hours Warranty inspection 1000 hours

172-004 173-002

5.50 0.30

Warranty inspection 1000 hours Maintenance service, daily

173-004

0.70

Maintenance service, every 50 hours

173-004 173-007

0.70 1.25

Maintenance service, every 50 hours Maintenance service, every 250 hours

173-007 173-010 173-010

1.25 1.50 1.50

Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 500 hours

173-012

5.00

Maintenance service, every 1000 hours

173-012 173-014 173-014

5.50 6.00 5.50

Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours

173-091 173-092

0.50 1.25

Drive chain, oil level and tension check Drive chain case, oil change

0.20 0.10 0.20 0.50 0.30 0.30 0.10

GENERAL Service position 1 Service position 2 Raising and blocking Manual lifting of loader arm Manual lifting of loader arm Manual lifting of loader arm Service position 3

19 191-021 191-022 191-023 191-024 191-024 191-024 191-025

61000 - 61063 70000 - 70999 71000 - 79999 61000 - 61063 70000 - 70999 71000 - 79999 61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 71000 - 79999 61000 - 61063 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61063 70000 - 70999

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070

3.00

ENGINE Engine, removing

210-070 210-072

3.00 4.00

Engine, removing Engine, installing

12/14/2014

Volvo Construction Equipment

61000 - 61063 70000 - 70999 71000 - 79999 61000 - 61063

693

MC60B Op.no.

time (h)

Notes

4.00 2.00 1.75

Engine, installing Valves, adjusting Valves, adjusting

70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61063 70000 - 70999

22 223-003

0.50

LUBRICATING SYSTEM Oil cooler, removal

223-005

0.40

Oil cooler, installation

0.10 1.50

FUEL SYSTEM Fuel system, bleeding Injection timing, checking

26 261-011

0.90

COOLING SYSTEM Radiator, removing

261-013

0.80

Radiator, installing

262-098 263-012

1.00 0.80

Thermostat, replacing Fan belt and/or alternator belt, replacing

263-013

0.40

Fan belt and/or alternator belt, checking and adjusting tension

210-072 214-012 214-012

23 233-001 236-030

27 271-002

0.50

ENGINE CONTROL Throttle control cable, removal

271-003

0.30

Throttle control cable, installation

61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 71000 - 79999 61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.60

BATTERY Batteries, replacing

32 321-002

0.70

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

321-075

0.50

Alternator, test

694

Volvo Construction Equipment

61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999

12/14/2014

MC60B Op.no.

33 331-018

time (h)

1.25

36 366-064

0.50

366-066

0.30

Notes

STARTING SYSTEM Starter motor, replacing

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed 71000 - 79999 ECU V-ECU, MID 187, changing pre-programmed ECU71000 - 79999

POWER TRANSMISSION

44 440-003

1.25

HYDROSTATIC DRIVE Transmission pump, drive relief test

440-003 440-003 440-003

1.25 1.25 1.25

Transmission pump, drive relief test Transmission pump, drive relief test Transmission pump, drive relief test

441-035

1.50

Drive motor, removing

441-035 441-035 441-036 441-036

1.50 2.00 1.50 2.00

Drive motor, removing Drive motor, removing Drive motor, installing Drive motor, installing

441-036 442-011

3.00 1.25

Drive motor, installing Transmission pump, removing

442-011 442-011 442-012 442-012 442-012

1.25 1.75 1.00 1.75 1.00

Transmission pump, removing Transmission pump, removing Transmission pump, installing Transmission pump, installing Transmission pump, installing

1.25 1.50 1.50 1.25 1.25

46 460-023 460-024 460-025 460-031 460-032

12/14/2014

61000 - 61063 70000 - 70999

Volvo Construction Equipment

61000 - 61063 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 71000 - 79999 71000 - 79999 71000 - 79999 61000 - 61063 70000 - 70999 71000 - 79999 61000 - 61063 70000 - 70999 71000 - 79999 71000 - 79999 71000 - 79999 71000 - 79999 61000 - 61063 70000 - 70999

695

MC60B Op.no.

time (h)

Notes

BRAKE

55 550-031 550-032 550-033

PARKING BRAKE Park lock, removal Park lock, installation Park lock pin, adjustment

1.75 1.00 1.50

STEERING

64 643-083 643-083

1.25 1.00

STEERING Neutral centring and control lever adjustment Neutral centring and control lever adjustment

643-084

0.40

Neutral centring test

1.75

LEVER STEERING Transmission pump neutral centering, checking and adjusting

66 660-020

71000 - 79999 61000 - 61063 70000 - 70999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015

0.40

FRAME Protecting plate, removal

0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

61000 - 61063 70000 - 70999

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

85 852-003

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

852-004 852-095

0.30 0.40

Operator's seat, installing Seat bar, adjustment

0.40

AIR CONDITIONING UNIT Cooling unit, performance test

87 874-003

696

Volvo Construction Equipment

61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999

12/14/2014

MC60B Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-003 900-003 900-013 900-050

GENERAL Hydraulic system, relieve pressure Hydraulic system, relieve pressure Charge system pressure relief valve test Accumulator, discarding

0.20 0.20 0.90 0.10

71000 - 79999

91 911-040

0.20

912-067 912-068

0.60 0.50

912-068 912-076

0.50 0.50

912-091 912-091

1.25 1.00

912-091

0.80

912-092 912-092

1.50 1.25

912-092

1.00

912-094

1.25

912-136 913-032

0.70 1.25

913-032 914-057 914-057 914-071 915-002 915-003 916-036 916-037 916-038

0.80 0.70 0.50 0.70 0.90 0.80 0.60 0.40 0.50

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Main pressure relief valve, replacing Main control valve system relief test 61000 - 61063 70000 - 70999 Main control valve system relief test 71000 - 79999 Charge/Implement pump charge relief test 61000 - 61063 70000 - 70999 Main control valve, removal 71000 - 79999 Main control valve, removal 61000 - 61063 70000 - 70999 Main control valve, removal 61000 - 61063 70000 - 70999 Main control valve, installation 71000 - 79999 Main control valve, installation 61000 - 61063 70000 - 70999 Main control valve, installation 61000 - 61063 70000 - 70999 Main control valve, maintenance 61000 - 61063 70000 - 70999 Main relief valve, adjusting Charge/Implement pump, removal and installation61000 - 61063 70000 - 70999 Charge/Implement pump, removal and installation Servo pressure, check Servo pressure, check Servo pipe and hose, replacing Control lever, changing Control lever, adjusting Self level valve, removal and installation Self level valve, adjustment Self level valve, bypass

0.50 0.50

MECHANICAL EQUIPMENT/ATTACHMENT Attachment bracket, removal Attachment bracket, installation

92 924-028 924-029

12/14/2014

Volvo Construction Equipment

697

MC60B Op.no.

time (h)

Notes

94 945-018

0.70

UNIT, LOAD HANDLING Lift cylinder, removing

945-019

0.70

Lift cylinder, installing

945-021

0.50

Tilt cylinder, removing

945-022

0.70

Tilt cylinder, installing

95 950-001

1.00

LOAD CARRIER Foot pedal cable, removal

950-001 950-002 950-002

0.80 0.80 1.25

Foot pedal cable, removal Foot pedal cable, installation Foot pedal cable, installation

698

Volvo Construction Equipment

61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 61000 - 61063 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61063 70000 - 70999

12/14/2014

MC70B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002

1.25

SERVICE Warranty inspection 100 hours

172-002 172-004

1.25 5.50

Warranty inspection 100 hours Warranty inspection 1000 hours

172-004 173-002

5.50 0.30

Warranty inspection 1000 hours Maintenance service, daily

173-004

0.70

Maintenance service, every 50 hours

173-004 173-007

0.70 1.25

Maintenance service, every 50 hours Maintenance service, every 250 hours

173-007 173-010

1.25 1.50

Maintenance service, every 250 hours Maintenance service, every 500 hours

173-010 173-012 173-012

1.50 5.50 5.00

Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 1000 hours

173-014 173-014

6.00 5.50

Maintenance service, every 2000 hours Maintenance service, every 2000 hours

173-091 173-092

0.50 1.25

Drive chain, oil level and tension check Drive chain case, oil change

0.20 0.10 0.20 0.50 0.30 0.30 0.10

GENERAL Service position 1 Service position 2 Raising and blocking Manual lifting of loader arm Manual lifting of loader arm Manual lifting of loader arm Service position 3

19 191-021 191-022 191-023 191-024 191-024 191-024 191-025

61000 - 61190 70000 - 70999 71000 - 79999 61000 - 61190 70000 - 70999 71000 - 79999 61000 - 61190 70000 - 70999 70000 - 70999 61000 - 61190 71000 - 79999 61000 - 61190 70000 - 70999 71000 - 79999 61000 - 61190 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61190 70000 - 70999 71000 - 79999 61000 - 61190 70000 - 70999

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

0.70

200-070

0.30

GENERAL E-ECU, MID 128, changing non-programmed 71000 - 79999 ECU E-ECU, MID 128, changing pre-programmed ECU71000 - 79999

12/14/2014

Volvo Construction Equipment

699

MC70B Op.no.

time (h)

Notes

21 210-070

3.00

ENGINE Engine, removing

210-070 210-072

3.00 4.00

Engine, removing Engine, installing

210-072 214-012 214-012

3.00 2.50 1.75

Engine, installing Valves, adjusting Valves, adjusting

22 223-003

0.50

LUBRICATING SYSTEM Oil cooler, removal

223-005

0.40

Oil cooler, installation

0.10 1.50

FUEL SYSTEM Fuel system, bleeding Injection timing, checking

26 261-011

0.90

COOLING SYSTEM Radiator, removing

261-013

0.80

Radiator, installing

262-098 263-012

1.00 0.80

Thermostat, replacing Fan belt and/or alternator belt, replacing

263-013

0.40

Fan belt and/or alternator belt, checking and adjusting tension

23 233-001 236-030

27 271-002

0.50

ENGINE CONTROL Throttle control cable, removal

271-003

0.30

Throttle control cable, installation

61000 - 61190 70000 - 70999 71000 - 79999 61000 - 61190 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999 71000 - 79999 61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

BATTERY Batteries, replacing

700

0.60

Volvo Construction Equipment

61000 - 61190 70000 - 70999

12/14/2014

MC70B Op.no.

time (h)

Notes

32 321-002

0.70

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

321-075

0.50

Alternator, test

1.25

STARTING SYSTEM Starter motor, replacing

33 331-018 36 366-064

0.50

366-066

0.30

POWER TRANSMISSION

44 440-003

1.25

HYDROSTATIC DRIVE Transmission pump, drive relief test

440-003 440-003 440-003

1.25 1.25 1.25

Transmission pump, drive relief test Transmission pump, drive relief test Transmission pump, drive relief test

441-035

1.50

Drive motor, removing

441-035 441-035 441-036 441-036

1.50 2.00 1.50 2.00

Drive motor, removing Drive motor, removing Drive motor, installing Drive motor, installing

441-036 442-011

3.00 1.25

Drive motor, installing Transmission pump, removing

442-011 442-011 442-012 442-012 442-012

1.25 1.75 1.00 1.75 1.00

Transmission pump, removing Transmission pump, removing Transmission pump, installing Transmission pump, installing Transmission pump, installing

1.25 1.50 1.50

FRONT AXLE; REAR AXLE Drive chain tension, adjustment Drive chain, drive- and axle-sprocket, removal Drive chain, drive- and axle-sprocket, installation

12/14/2014

61000 - 61190 70000 - 70999

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed 71000 - 79999 ECU V-ECU, MID 187, changing pre-programmed ECU71000 - 79999

46 460-023 460-024 460-025

61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999

Volvo Construction Equipment

61000 - 61190 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999 71000 - 79999 71000 - 79999 71000 - 79999 61000 - 61190 70000 - 70999 71000 - 79999 61000 - 61190 70000 - 70999 71000 - 79999 71000 - 79999 71000 - 79999 71000 - 79999 61000 - 61190 70000 - 70999

701

MC70B Op.no.

time (h)

460-031 460-032

1.25 1.25

Notes

Axle assembly, removing Axle assembly, installing

BRAKE

55 550-031 550-032 550-033

PARKING BRAKE Park lock, removal Park lock, installation Park lock pin, adjustment

1.75 1.00 1.50

STEERING

64 643-083 643-083

1.25 1.00

STEERING Neutral centring and control lever adjustment Neutral centring and control lever adjustment

643-084

0.40

Neutral centring test

1.75

LEVER STEERING Transmission pump neutral centering, checking and adjusting

66 660-020

71000 - 79999 61000 - 61190 70000 - 70999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015

0.40

FRAME Protecting plate, removal

0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

61000 - 61190 70000 - 70999

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

85 852-003

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

852-004 852-095

0.30 0.40

Operator's seat, installing Seat bar, adjustment

702

Volvo Construction Equipment

61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999

12/14/2014

MC70B Op.no.

87 874-003

time (h)

0.40

Notes

AIR CONDITIONING UNIT Cooling unit, performance test

61000 - 61190 70000 - 70999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-003 900-003 900-011

0.20 0.20 0.90

GENERAL Hydraulic system, relieve pressure Hydraulic system, relieve pressure Charge pump charge relief test

900-013 900-050

0.90 0.10

Charge system pressure relief valve test Accumulator, discarding

91 911-040

0.20

912-067 912-068

0.60 0.50

912-068 912-076

0.50 0.50

912-084 912-091

0.50 1.00

912-091 912-091

1.25 0.80

912-092 912-092

1.50 1.25

912-092

1.00

912-094

1.25

912-136 913-032

0.70 1.25

913-032 914-057 914-057 914-071 915-002

0.80 0.50 0.70 0.70 0.90

12/14/2014

61000 - 61190 70000 - 70999 71000 - 79999

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Main pressure relief valve, replacing Main control valve system relief test 61000 - 61190 70000 - 70999 Main control valve system relief test 71000 - 79999 Charge/Implement pump charge relief test 61000 - 61190 70000 - 70999 High flow valve relief test Main control valve, removal 61000 - 61190 70000 - 70999 Main control valve, removal 71000 - 79999 Main control valve, removal 61000 - 61190 70000 - 70999 Main control valve, installation 71000 - 79999 Main control valve, installation 61000 - 61190 70000 - 70999 Main control valve, installation 61000 - 61190 70000 - 70999 Main control valve, maintenance 61000 - 61190 70000 - 70999 Main relief valve, adjusting Charge/Implement pump, removal and installation61000 - 61190 70000 - 70999 Charge/Implement pump, removal and installation Servo pressure, check Servo pressure, check Servo pipe and hose, replacing Control lever, changing

Volvo Construction Equipment

703

MC70B Op.no.

time (h)

915-003 916-036 916-037 916-038

0.80 0.60 0.40 0.50

Control lever, adjusting Self level valve, removal and installation Self level valve, adjustment Self level valve, bypass

0.50 0.50

MECHANICAL EQUIPMENT/ATTACHMENT Attachment bracket, removal Attachment bracket, installation

94 945-018

0.70

UNIT, LOAD HANDLING Lift cylinder, removing

945-019

0.70

Lift cylinder, installing

945-021

0.50

Tilt cylinder, removing

945-022

0.70

Tilt cylinder, installing

95 950-001

1.00

LOAD CARRIER Foot pedal cable, removal

950-001 950-002 950-002

0.80 0.80 1.25

Foot pedal cable, removal Foot pedal cable, installation Foot pedal cable, installation

92 924-028 924-029

704

Notes

Volvo Construction Equipment

61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999 61000 - 61190 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61190 70000 - 70999

12/14/2014

MC80B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-002

1.25 1.25

SERVICE Warranty inspection 100 hours Warranty inspection 100 hours

172-004 172-004

5.50 5.50

Warranty inspection 1000 hours Warranty inspection 1000 hours

173-002

0.30

Maintenance service, daily

173-004

0.70

Maintenance service, every 50 hours

173-004 173-007

0.70 1.25

Maintenance service, every 50 hours Maintenance service, every 250 hours

173-007 173-010 173-010

1.25 1.50 1.50

Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 500 hours

173-012

5.00

Maintenance service, every 1000 hours

173-012 173-014 173-014

5.50 6.00 5.50

Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours

173-091 173-092

0.50 1.25

Drive chain, oil level and tension check Drive chain case, oil change

0.20 0.10 0.20 0.50 0.30 0.30 0.10

GENERAL Service position 1 Service position 2 Raising and blocking Manual lifting of loader arm Manual lifting of loader arm Manual lifting of loader arm Service position 3

19 191-021 191-022 191-023 191-024 191-024 191-024 191-025

71000 - 79999 61000 - 61161 70000 - 70999 71000 - 79999 61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999 71000 - 79999 61000 - 61161 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61161 70000 - 70999

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

0.70

200-070

0.30

GENERAL E-ECU, MID 128, changing non-programmed 71000 - 79999 ECU E-ECU, MID 128, changing pre-programmed ECU71000 - 79999

12/14/2014

Volvo Construction Equipment

705

MC80B Op.no.

time (h)

Notes

21 210-070

3.00

ENGINE Engine, removing

210-072

2.50

Engine, installing

214-012 214-012

2.50 1.75

Valves, adjusting Valves, adjusting

22 223-003

0.50

LUBRICATING SYSTEM Oil cooler, removal

223-005

0.40

Oil cooler, installation

0.10 1.50

FUEL SYSTEM Fuel system, bleeding Injection timing, checking

1.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust manifold, replacing gasket

26 261-011

0.90

COOLING SYSTEM Radiator, removing

261-013

0.80

Radiator, installing

262-005 262-006 262-098 263-012

1.75 1.75 0.60 0.80

Coolant pump, removing Coolant pump, installing Thermostat, replacing Fan belt and/or alternator belt, replacing

263-013

0.40

Fan belt and/or alternator belt, checking and adjusting tension

23 233-001 236-030 25 251-004

27 271-002

0.50

ENGINE CONTROL Throttle control cable, removal

271-003

0.30

Throttle control cable, installation

706

Volvo Construction Equipment

61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999 71000 - 79999 61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999 71000 - 79999 61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999

61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999

12/14/2014

MC80B Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.60

BATTERY Batteries, replacing

32 321-002

0.70

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

321-075

0.50

Alternator, test

1.25

STARTING SYSTEM Starter motor, replacing

33 331-018 36 366-064

0.50

366-066

0.30

61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed 71000 - 79999 ECU V-ECU, MID 187, changing pre-programmed ECU71000 - 79999

POWER TRANSMISSION

44 440-003

1.25

HYDROSTATIC DRIVE Transmission pump, drive relief test

440-003 440-003 440-003

1.25 1.25 1.25

Transmission pump, drive relief test Transmission pump, drive relief test Transmission pump, drive relief test

441-035

1.50

Drive motor, removing

441-035 441-035 441-036 441-036

1.50 2.00 1.50 2.00

Drive motor, removing Drive motor, removing Drive motor, installing Drive motor, installing

441-036 442-011

3.00 1.50

Drive motor, installing Transmission pump, removing

442-011 442-011 442-012 442-012 442-012

1.25 1.75 1.00 1.75 1.50

Transmission pump, removing Transmission pump, removing Transmission pump, installing Transmission pump, installing Transmission pump, installing

12/14/2014

61000 - 61161 70000 - 70999

Volvo Construction Equipment

61000 - 61161 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999 71000 - 79999 71000 - 79999 71000 - 79999 61000 - 61161 70000 - 70999 71000 - 79999 61000 - 61161 70000 - 70999 71000 - 79999 71000 - 79999 71000 - 79999 71000 - 79999 61000 - 61161

707

MC80B Op.no.

time (h)

Notes

70000 - 70999 46 460-023 460-024 460-025 460-031 460-032

1.25 1.50 1.50 1.25 1.25

BRAKE

55 550-031 550-032 550-033

PARKING BRAKE Park lock, removal Park lock, installation Park lock pin, adjustment

1.75 1.00 1.50

STEERING

64 643-083 643-083

1.25 1.25

STEERING Neutral centring and control lever adjustment Neutral centring and control lever adjustment

643-084

0.40

Neutral centring test

1.75

LEVER STEERING Transmission pump neutral centering, checking and adjusting

66 660-020

71000 - 79999 61000 - 61161 70000 - 70999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015

0.40

FRAME Protecting plate, removal

0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

61000 - 61161 70000 - 70999

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

85 852-003

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

708

0.40

Volvo Construction Equipment

61000 - 61161

12/14/2014

MC80B Op.no.

time (h)

Notes

70000 - 70999 852-004 852-095 87 874-003

0.30 0.40

Operator's seat, installing Seat bar, adjustment

0.40

AIR CONDITIONING UNIT Cooling unit, performance test

61000 - 61161 70000 - 70999 61000 - 61161 70000 - 70999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-003 900-003 900-012

0.20 0.20 1.25

900-013 900-050

0.90 0.10

GENERAL Hydraulic system, relieve pressure Hydraulic system, relieve pressure Charge system pressure priority valve relief test 61000 - 61161 70000 - 70999 Charge system pressure relief valve test 71000 - 79999 Accumulator, discarding

91 911-040

0.20

912-067 912-068

0.60 0.50

912-068 912-091

0.50 1.00

912-091 912-091

1.25 0.80

912-092 912-092

1.50 1.25

912-092

1.00

912-094

1.25

912-136 914-057 914-057 914-071 915-002 915-003 916-036

0.70 0.50 0.70 0.70 0.90 0.80 0.60

12/14/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Main pressure relief valve, replacing Main control valve system relief test 61000 - 61161 70000 - 70999 Main control valve system relief test 71000 - 79999 Main control valve, removal 61000 - 61161 70000 - 70999 Main control valve, removal 71000 - 79999 Main control valve, removal 61000 - 61161 70000 - 70999 Main control valve, installation 71000 - 79999 Main control valve, installation 61000 - 61161 70000 - 70999 Main control valve, installation 61000 - 61161 70000 - 70999 Main control valve, maintenance 61000 - 61161 70000 - 70999 Main relief valve, adjusting Servo pressure, check Servo pressure, check Servo pipe and hose, replacing Control lever, changing Control lever, adjusting Self level valve, removal and installation

Volvo Construction Equipment

709

MC80B Op.no.

time (h)

916-037 916-038

0.40 0.50

Self level valve, adjustment Self level valve, bypass

0.50 0.50

MECHANICAL EQUIPMENT/ATTACHMENT Attachment bracket, removal Attachment bracket, installation

94 945-006 945-018

0.80 0.70

UNIT, LOAD HANDLING Lift cylinder removed, repacking Lift cylinder, removing

945-018 945-019

1.00 0.70

Lift cylinder, removing Lift cylinder, installing

945-019 945-021

0.70 0.50

Lift cylinder, installing Tilt cylinder, removing

945-021 945-022

0.50 0.50

Tilt cylinder, removing Tilt cylinder, installing

945-022 945-040 945-040

0.50 0.90 1.25

Tilt cylinder, installing Loader arm bearing, replacing Loader arm bearing, replacing

95 950-001

1.00

LOAD CARRIER Foot pedal cable, removal

950-001 950-002 950-002

0.80 0.80 1.25

Foot pedal cable, removal Foot pedal cable, installation Foot pedal cable, installation

92 924-028 924-029

710

Notes

Volvo Construction Equipment

71000 - 79999 61000 - 61161 70000 - 70999 71000 - 79999 61000 - 61161 70000 - 70999 71000 - 79999 61000 - 61161 70000 - 70999 71000 - 79999 61000 - 61161 70000 - 70999 71000 - 79999 71000 - 79999 71000 - 79999 61000 - 61161 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61161 70000 - 70999

12/14/2014

MC90B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-002

1.25 1.25

SERVICE Warranty inspection 100 hours Warranty inspection 100 hours

172-004

5.50

Warranty inspection 1000 hours

172-004 173-002

5.50 0.30

Warranty inspection 1000 hours Maintenance service, daily

173-004

0.70

Maintenance service, every 50 hours

173-004 173-007

0.70 1.25

Maintenance service, every 50 hours Maintenance service, every 250 hours

173-007 173-010 173-010

1.25 1.50 1.50

Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 500 hours

173-012

5.00

Maintenance service, every 1000 hours

173-012 173-014 173-014

5.50 6.00 5.50

Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours

173-091 173-092

0.50 1.25

Drive chain, oil level and tension check Drive chain case, oil change

0.20 0.10 0.20 0.50 0.30 0.30 0.10

GENERAL Service position 1 Service position 2 Raising and blocking Manual lifting of loader arm Manual lifting of loader arm Manual lifting of loader arm Service position 3

19 191-021 191-022 191-023 191-024 191-024 191-024 191-025

71000 - 79999 61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999 71000 - 79999 61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999 71000 - 79999 61000 - 61219 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61219 70000 - 70999

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

0.70

200-070

0.30

GENERAL E-ECU, MID 128, changing non-programmed 71000 - 79999 ECU E-ECU, MID 128, changing pre-programmed ECU71000 - 79999

12/14/2014

Volvo Construction Equipment

711

MC90B Op.no.

time (h)

Notes

21 210-070

3.00

ENGINE Engine, removing

210-070 210-072

3.00 2.50

Engine, removing Engine, installing

210-072 214-012 214-012

2.00 2.50 1.75

Engine, installing Valves, adjusting Valves, adjusting

22 223-003

0.50

LUBRICATING SYSTEM Oil cooler, removal

223-005

0.40

Oil cooler, installation

0.10 1.50

FUEL SYSTEM Fuel system, bleeding Injection timing, checking

1.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust manifold, replacing gasket

26 261-011

0.90

COOLING SYSTEM Radiator, removing

261-013

0.80

Radiator, installing

262-005 262-006 262-098 263-012

1.75 1.75 0.60 0.80

Coolant pump, removing Coolant pump, installing Thermostat, replacing Fan belt and/or alternator belt, replacing

263-013

0.40

Fan belt and/or alternator belt, checking and adjusting tension

23 233-001 236-030 25 251-004

27 271-002

0.50

ENGINE CONTROL Throttle control cable, removal

271-003

0.30

Throttle control cable, installation

712

Volvo Construction Equipment

61000 - 61219 70000 - 70999 71000 - 79999 61000 - 61219 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999 71000 - 79999 61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999

61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999

12/14/2014

MC90B Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.60

BATTERY Batteries, replacing

32 321-002

0.70

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

321-075

0.50

Alternator, test

1.25

STARTING SYSTEM Starter motor, replacing

33 331-018 36 366-064

0.50

366-066

0.30

61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed 71000 - 79999 ECU V-ECU, MID 187, changing pre-programmed ECU71000 - 79999

POWER TRANSMISSION

44 440-003

1.25

HYDROSTATIC DRIVE Transmission pump, drive relief test

440-003 440-003 440-003

1.25 1.25 1.25

Transmission pump, drive relief test Transmission pump, drive relief test Transmission pump, drive relief test

441-035

1.50

Drive motor, removing

441-035 441-035 441-036 441-036

1.50 2.00 1.50 2.00

Drive motor, removing Drive motor, removing Drive motor, installing Drive motor, installing

441-036 442-011

3.00 1.50

Drive motor, installing Transmission pump, removing

442-011 442-011 442-012 442-012 442-012

1.25 1.75 1.00 1.75 1.50

Transmission pump, removing Transmission pump, removing Transmission pump, installing Transmission pump, installing Transmission pump, installing

12/14/2014

61000 - 61219 70000 - 70999

Volvo Construction Equipment

61000 - 61219 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999 71000 - 79999 71000 - 79999 71000 - 79999 61000 - 61219 70000 - 70999 71000 - 79999 61000 - 61219 70000 - 70999 71000 - 79999 71000 - 79999 71000 - 79999 71000 - 79999 61000 - 61219

713

MC90B Op.no.

time (h)

Notes

70000 - 70999 46 460-023 460-024 460-025 460-031 460-032

1.25 1.50 1.50 1.25 1.25

BRAKE

55 550-031 550-032 550-033

PARKING BRAKE Park lock, removal Park lock, installation Park lock pin, adjustment

1.75 1.00 1.50

STEERING

64 643-083 643-083

1.25 1.75

STEERING Neutral centring and control lever adjustment Neutral centring and control lever adjustment

643-084

0.40

Neutral centring test

66 660-020

1.50

660-020

1.75

71000 - 79999 61000 - 61219 70000 - 70999

LEVER STEERING Transmission pump neutral centering, checking 61000 - 61219 and adjusting 70000 - 70999 Transmission pump neutral centering, checking and adjusting

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015

0.40

FRAME Protecting plate, removal

0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

714

Volvo Construction Equipment

61000 - 61219 70000 - 70999

12/14/2014

MC90B Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

85 852-003

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

852-004 852-095

0.30 0.40

Operator's seat, installing Seat bar, adjustment

0.40

AIR CONDITIONING UNIT Cooling unit, performance test

87 874-003

61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999 61000 - 61219 70000 - 70999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-003 900-003 900-013 900-013

0.20 0.20 0.90 0.90

GENERAL Hydraulic system, relieve pressure Hydraulic system, relieve pressure Charge system pressure relief valve test Charge system pressure relief valve test

900-050

0.10

Accumulator, discarding

91 911-040

0.20

912-067 912-068

0.60 0.50

912-068 912-084 912-091

0.50 0.50 1.00

912-091 912-091

1.25 0.80

912-092 912-092

1.50 1.25

912-092

1.00

912-094

1.25

912-136

0.70

12/14/2014

71000 - 79999 61000 - 61219 70000 - 70999

Volvo Construction Equipment

715

MC90B Op.no.

time (h)

914-057 914-057 914-071 915-002 915-003 916-036 916-037 916-038

0.50 0.70 0.70 0.90 0.80 0.60 0.40 0.50

0.50 0.50

MECHANICAL EQUIPMENT/ATTACHMENT Attachment bracket, removal Attachment bracket, installation

94 945-006 945-018

0.80 0.70

UNIT, LOAD HANDLING Lift cylinder removed, repacking Lift cylinder, removing

945-018 945-019

1.00 0.70

Lift cylinder, removing Lift cylinder, installing

945-019 945-021

0.70 0.50

Lift cylinder, installing Tilt cylinder, removing

945-021 945-022

0.50 0.50

Tilt cylinder, removing Tilt cylinder, installing

945-022 945-040 945-040

0.50 0.90 1.25

Tilt cylinder, installing Loader arm bearing, replacing Loader arm bearing, replacing

95 950-001

1.00

LOAD CARRIER Foot pedal cable, removal

950-001 950-002 950-002

0.80 0.80 1.25

Foot pedal cable, removal Foot pedal cable, installation Foot pedal cable, installation

92 924-028 924-029

716

Notes

Volvo Construction Equipment

71000 - 79999 61000 - 61219 70000 - 70999 71000 - 79999 61000 - 61219 70000 - 70999 71000 - 79999 61000 - 61219 70000 - 70999 71000 - 79999 61000 - 61219 70000 - 70999 71000 - 79999 71000 - 79999 71000 - 79999 61000 - 61219 70000 - 70999 71000 - 79999 71000 - 79999 61000 - 61219 70000 - 70999

12/14/2014

PF6110 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours

1.00 1.50 6.00 36.00

ENGINE WITH MOUNTING AND EQUIPMENT

23 239-001

0.30

FUEL SYSTEM Fuel cooler, replacing

0.70 0.50 0.20 0.30 0.20 0.30

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Air cleaner, removing Air cleaner, installing

25 252-017 252-018 256-003 256-004 256-010 256-011 26 263-001 263-003 263-004 263-013

0.80 0.80 0.10 0.20

263-023 263-024

0.30 0.40

COOLING SYSTEM Fan motor, removing Fan motor, installing Fan motor, checking working pressure Fan belt and/or alternator belt, checking and adjusting tension Fan pump, removing Fan pump, installing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-009 311-010

BATTERY Batteries, replacing Battery, disconnecting Battery, connecting

0.70 0.20 0.20

POWER TRANSMISSION

41 413-012

CLUTCH; TORQUE CONVERTER Clutch assembly, removing

12/14/2014

5.50

Volvo Construction Equipment

717

PF6110 Op.no.

time (h)

413-013

6.00

Clutch assembly, installing

4.50 4.50 11.00 7.00 12.00 8.50

GEARBOX, Travel gearbox, removal Travel gearbox, installation Gearbox, removing Gearbox, installing Gearbox, disassembly Gearbox, assembly

43 431-012 431-013 431-038 431-039 431-040 431-041 44 441-009 441-010 441-040 442-016

4.00 4.50 2.50 0.20

442-082 442-082 442-083 442-083

3.00 2.50 1.25 3.00

Notes

HYDROSTATIC DRIVE Travel motor, removing Travel motor, installing Hydraulic motor speed sensor, replacing Hydrostatic pump charge pressure, check and adjust Propulsion pump, removing Propulsion pump, removing Propulsion pump, installing Propulsion pump, installing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 775-009 775-010 775-040

2.00 3.00 0.60

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, removing Front idler, installing Rubber track, aligning

775-041 775-042 775-043 775-080 775-089 775-100 775-102 775-103 775-104 775-105 775-106 775-107 777-003 777-004

1.75 2.50 6.00 5.50 0.10 4.50 2.00 3.00 2.50 3.00 5.00 3.50 0.30 0.40

Rubber track, removing Rubber track, installing Tandem bogie pin and bushing, replacing Track tension cylinder, replacing Track tension system relief pressure, checking Track assembly, removing Bogie wheel assembly, removing Bogie wheel assembly, installing Track drive wheel, removing Track drive wheel, installing Take up slider, removing Take up slider, installing Vibration pump, removing Vibration pump, installing

718

Volvo Construction Equipment

199150 - 375047 375048 - 499999

12/14/2014

PF6110 Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002 827-003 827-004

0.40 0.70 0.20 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hand rail, removing Hand rail, installing

0.40 0.50

DOORS; HATCH; COVER PLATE, (all) Deck plate, removing Deck plate, installing

0.20 0.30 1.25 1.50

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Seat channel guide, replacing Seat support, replacing

0.40 0.50 0.50 0.20 1.75 1.25 1.25

INTERIOR EQUIPMENT Instrument console, removing Instrument console, installing Instrument console base, removing Instrument console base, installing Instrument console bearing, replacing Instrument console lock pin, replacing Instrument console lock pin, replacing

83 837-001 837-002 85 852-003 852-004 852-022 852-091 88 881-001 881-002 881-006 881-007 881-008 881-009 881-009

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-036 911-037 912-200 912-201 913-052 913-053 913-075

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, removing Hydraulic oil tank, installing General purpose distribution valve, removing General purpose distribution valve, installing Hydraulic pump, removing Hydraulic pump, installing Hydraulic pump relief pressure, checking and adjusting

98 982-001 982-002 982-003

12/14/2014

5.00 3.50 1.00 0.80 2.00 1.25 0.20

0.40 0.40 0.80

FUNCTION FOR ROAD CONSTRUCTION Tow arm, removing Tow arm, installing Screed, removing

Volvo Construction Equipment

719

PF6110 Op.no.

time (h)

982-003 982-004 982-004 982-054 983-024 983-025 983-052 983-053 983-055 983-056 983-057 983-058 983-065 983-066 983-067 983-068 983-069 983-070 983-081 983-082 983-083 983-097

0.70 1.00 0.90 0.80 0.40 0.40 2.50 1.50 2.50 1.50 4.00 0.40 0.50 0.50 0.60 0.60 1.75 1.75 0.90 0.50 0.20 0.30

983-098 983-099 983-100 983-101 983-102 983-103 983-109 983-110 983-111 983-112 983-113 983-116 983-117 983-118 983-119 983-120 983-121 983-122

2.50 1.25 0.20 0.70 0.50 0.70 1.50 1.00 0.60 1.25 1.00 0.30 0.30 0.70 0.10 3.00 1.75 5.00

983-123 983-124

0.70 0.60

720

Notes

Screed, removing Screed, installing Screed, installing Tow point speed, adjusting Hopper, removing Hopper, installing Conveyor chain, removing Conveyor chain, installing Conveyor floor plate, removing Conveyor floor plate, installing Conveyor drive shaft, removing Conveyor drive shaft, installing Auger bearing hanger, removing Auger bearing hanger, installing Auger bearing, removing Auger bearing, installing Auger shaft, removing Auger shaft, installing Push roller, removing Push roller, installing Push roller, disassembly and assembly Auger system relief pressure, checking and adjusting Generator pump, removing Generator pump, installing Auger drive sprocket, replacing Auger drive chain, replacing Auger motor, removing Auger motor, installing Auger assembly, installing Power tunnel, removing Power tunnel, installing Power tunnel cylinder, removing Power tunnel cylinder, installing Apron, removing Apron, installing Conveyor drive chain, removing Conveyor drive chain, installing Conveyor idler assembly, removing Conveyor idler assembly, installing Conveyor idler assembly, disassembly and assembly Conveyor tension cylinder, removing Conveyor tension cylinder, installing

Volvo Construction Equipment

12/14/2014

PF6110 Op.no.

time (h)

983-137

0.20

983-138

0.20

983-142 983-143 9833-001 9833-002 985-009 985-010 985-011 985-012 986-001 986-002 986-003 986-004

0.10 0.20 1.25 0.80 0.30 0.30 1.75 1.25 0.30 0.40 1.50 1.25

12/14/2014

Notes

Conveyor system relief pressure, checking and adjusting Conveyor chain tension system relief pressure, checking Auger flight, removing Auger flight, installing Conveyor drive pump, removing Conveyor drive pump, installing Washdown system, removing Washdown system, installing Fumes Extraction System, removing Fumes Extraction System, installing Generator motor, removing Generator motor, installing Generator, removing Generator, installing

Volvo Construction Equipment

721

722

Volvo Construction Equipment

12/14/2014

PF6160 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours

1.00 1.50 6.00 9.50

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-076

ENGINE Engine, replacing

23 239-001 25 252-017 252-018 256-003 256-004 256-010 256-011

11.00 0.30

FUEL SYSTEM Fuel cooler, replacing

0.70 0.50 0.20 0.30 0.20 0.30

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Air cleaner, removing Air cleaner, installing

26 263-001 263-003 263-004 263-013

0.80 0.80 0.10 0.20

263-023 263-024

0.30 0.40

COOLING SYSTEM Fan motor, removing Fan motor, installing Fan motor, checking working pressure Fan belt and/or alternator belt, checking and adjusting tension Fan pump, removing Fan pump, installing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-009 311-010

0.70 0.20 0.20

BATTERY Batteries, replacing Battery, disconnecting Battery, connecting

0.60

OTHER ELECTRICAL EQUIPMENT Junction box, removing

36 366-096

12/14/2014

Volvo Construction Equipment

723

PF6160 Op.no.

time (h)

Notes

POWER TRANSMISSION

41 413-012 413-013

CLUTCH; TORQUE CONVERTER Clutch assembly, removing Clutch assembly, installing

43 431-038 431-038 431-039 431-039 431-040 431-041

5.50 6.00 11.00 2.50 1.75 7.00 12.00 8.50

44 441-009 441-010 442-016

4.00 1.75 0.20

442-082 442-082 442-083 442-083

3.00 2.50 1.25 3.00

GEARBOX, Gearbox, removing Gearbox, removing Gearbox, installing Gearbox, installing Gearbox, disassembly Gearbox, assembly HYDROSTATIC DRIVE Travel motor, removing Travel motor, installing Hydrostatic pump charge pressure, check and adjust Propulsion pump, removing Propulsion pump, removing Propulsion pump, installing Propulsion pump, installing

STEERING

62 622-058 622-063 622-090 622-091

0.20 0.30 1.00 1.25

STEERING AXLE Tie bar, removing Tie bar, installing Bogie assembly, removing Bogie assembly, installing

0.60 0.60 3.00 2.50 0.30 0.30 0.70 0.30

STEERING Steering column, removing Steering column, installing Steering arm, removing Steering arm, installing Steering cylinder, removing Steering cylinder, installing Steering valve, removal Steering valve, installation

64 641-026 641-027 643-015 643-016 645-004 645-005 645-022 645-023

724

Volvo Construction Equipment

12/14/2014

PF6160 Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

72 725-014

0.50

SUSPENSION Bogie lift cylinders, filling

0.40 0.50 0.30 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Rear wheel, removing Rear wheel, installing Vibration pump, removing Vibration pump, installing

77 771-004 771-005 777-003 777-004

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002 827-003 827-004

0.40 0.70 0.20 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hand rail, removing Hand rail, installing

0.40 0.50

DOORS; HATCH; COVER PLATE, (all) Deck plate, removing Deck plate, installing

0.20 0.30 1.25 1.50

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Seat channel guide, replacing Seat support, replacing

0.40 0.50 0.50 0.20 1.75 1.25 1.25

83 837-001 837-002 85 852-003 852-004 852-022 852-091 88 881-001 881-002 881-006 881-007 881-008 881-009 881-009

12/14/2014

Volvo Construction Equipment

725

PF6160 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-036 911-037 912-200 912-201 913-052 913-053 913-075

5.00 3.50 1.00 0.80 2.00 1.25 0.20

98 982-001 982-002 982-003 982-003 982-004 982-004 982-054 983-024 983-025 983-052 983-053 983-055 983-056 983-057 983-058 983-061 983-062 983-065 983-066 983-067 983-068 983-069 983-070 983-081 983-082 983-083 983-097

0.40 0.40 0.80 0.70 1.00 0.90 0.80 0.40 0.40 2.50 1.50 2.50 1.50 4.00 0.40 1.75 1.75 0.50 0.50 0.60 0.60 1.75 1.75 0.90 0.50 0.20 0.30

983-098 983-099

2.50 1.25

726

FUNCTION FOR ROAD CONSTRUCTION Tow arm, removing Tow arm, installing Screed, removing Screed, removing Screed, installing Screed, installing Tow point speed, adjusting Hopper, removing Hopper, installing Conveyor chain, removing Conveyor chain, installing Conveyor floor plate, removing Conveyor floor plate, installing Conveyor drive shaft, removing Conveyor drive shaft, installing Conveyor motor assembly, removing Conveyor motor assembly, installing Auger bearing hanger, removing Auger bearing hanger, installing Auger bearing, removing Auger bearing, installing Auger shaft, removing Auger shaft, installing Push roller, removing Push roller, installing Push roller, disassembly and assembly Auger system relief pressure, checking and adjusting Generator pump, removing Generator pump, installing

Volvo Construction Equipment

12/14/2014

PF6160 Op.no.

time (h)

983-100 983-101 983-102 983-103 983-108 983-109 983-110 983-111 983-112 983-113 983-116 983-117 983-118 983-119 983-120 983-121 983-122

0.20 0.70 0.50 0.70 0.90 1.50 1.00 0.60 1.25 1.00 0.30 0.30 0.70 0.10 3.00 1.75 5.00

983-123 983-124 983-137

0.70 0.60 0.20

983-138

0.20

983-142 983-143 9833-001 9833-002 985-009 985-010 985-011 985-012 986-001 986-002 986-003 986-004

0.10 0.20 1.25 0.80 0.30 0.30 1.75 1.25 0.30 0.40 0.60 0.60

12/14/2014

Notes

Auger drive sprocket, replacing Auger drive chain, replacing Auger motor, removing Auger motor, installing Auger assembly, removing Auger assembly, installing Power tunnel, removing Power tunnel, installing Power tunnel cylinder, removing Power tunnel cylinder, installing Apron, removing Apron, installing Conveyor drive chain, removing Conveyor drive chain, installing Conveyor idler assembly, removing Conveyor idler assembly, installing Conveyor idler assembly, disassembly and assembly Conveyor tension cylinder, removing Conveyor tension cylinder, installing Conveyor system relief pressure, checking and adjusting Conveyor chain tension system relief pressure, checking Auger flight, removing Auger flight, installing Conveyor drive pump, removing Conveyor drive pump, installing Washdown system, removing Washdown system, installing Fumes Extraction System, removing Fumes Extraction System, installing Generator motor, removing Generator motor, installing Generator, removing Generator, installing

Volvo Construction Equipment

727

728

Volvo Construction Equipment

12/14/2014

PF6170 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-010 173-012

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours

1.00 1.50 6.00 7.50

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-076

ENGINE Engine, replacing

23 239-001 25 252-017 252-018 256-003 256-004 256-010 256-011

11.00 0.30

FUEL SYSTEM Fuel cooler, replacing

0.70 0.50 0.20 0.30 0.20 0.30

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Air cleaner, removing Air cleaner, installing

26 263-001 263-003 263-004 263-013

0.80 0.80 0.10 0.20

263-023 263-024

0.30 0.40

COOLING SYSTEM Fan motor, removing Fan motor, installing Fan motor, checking working pressure Fan belt and/or alternator belt, checking and adjusting tension Fan pump, removing Fan pump, installing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-009 311-010

0.70 0.20 0.20

BATTERY Batteries, replacing Battery, disconnecting Battery, connecting

0.60

OTHER ELECTRICAL EQUIPMENT Junction box, removing

36 366-096

12/14/2014

Volvo Construction Equipment

729

PF6170 Op.no.

time (h)

Notes

POWER TRANSMISSION

41 413-012 413-013

CLUTCH; TORQUE CONVERTER Clutch assembly, removing Clutch assembly, installing

43 431-038 431-038 431-039 431-039 431-040 431-041

5.50 6.00 2.50 12.00 8.00 1.75 12.00 8.50

44 441-009 441-010 442-016

4.00 1.75 0.20

442-082 442-082 442-082 442-083 442-083 442-083

3.00 1.50 2.50 3.00 0.50 1.25

STEERING

62 622-058 622-063 622-090 622-091

0.20 0.30 1.25 1.50

STEERING AXLE Tie bar, removing Tie bar, installing Bogie assembly, removing Bogie assembly, installing

0.60 0.60 3.00 2.50 0.30 0.30 0.70 0.30

64 641-026 641-027 643-015 643-016 645-004 645-005 645-022 645-023

730

Volvo Construction Equipment

12/14/2014

PF6170 Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

72 725-014

0.50

SUSPENSION Bogie lift cylinders, filling

0.40 0.50 0.30 0.40

WHEELS; TRACKS; TYRE; HUB; DRUM Rear wheel, removing Rear wheel, installing Vibration pump, removing Vibration pump, installing

77 771-004 771-005 777-003 777-004

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002 827-003 827-004

0.40 0.70 0.20 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Hand rail, removing Hand rail, installing

0.40 0.50

DOORS; HATCH; COVER PLATE, (all) Deck plate, removing Deck plate, installing

0.20 0.30 1.25 1.50

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Seat channel guide, replacing Seat support, replacing

0.40 0.50 0.50 0.20 1.75 1.25 1.25

83 837-001 837-002 85 852-003 852-004 852-022 852-091 88 881-001 881-002 881-006 881-007 881-008 881-009 881-009

12/14/2014

Volvo Construction Equipment

731

PF6170 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-036 911-037 912-200 912-201 913-052 913-053 913-075

5.00 3.50 1.00 0.80 2.00 1.25 0.20

0.40 0.40 0.80 0.70 0.90 1.00 0.80 0.40 0.40 2.50 1.50 2.50 1.50 4.00 0.40 1.75 1.75 0.50 0.50 0.60 0.60 1.75 1.75 0.90 0.50 0.20 0.30

983-098 983-099

3.00 1.75

732

Volvo Construction Equipment

12/14/2014

PF6170 Op.no.

time (h)

983-100 983-101 983-102 983-103 983-108 983-109 983-110 983-111 983-112 983-113 983-116 983-117 983-118 983-119 983-120 983-121 983-122

0.20 0.70 0.50 0.70 0.90 1.50 1.00 0.60 1.25 1.00 0.30 0.30 0.70 0.10 3.00 1.75 5.00

983-123 983-124 983-137

0.70 0.60 0.20

983-138

0.20

983-142 983-143 9833-001 9833-002 985-009 985-010 985-011 985-012 986-001 986-002 986-003 986-004

0.10 0.20 1.25 0.80 0.30 0.30 1.75 1.25 0.30 0.40 0.60 0.60

12/14/2014

Notes

Volvo Construction Equipment

733

734

Volvo Construction Equipment

12/14/2014

SD100D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-074 173-078 173-401 173-465

SERVICE Maintenance service, daily Hydraulic oil tank, changing oil and filter Engine, air cleaner maintenance Engine oil and filter, changing Rear axle oil, changing

0.40 1.00 0.50 0.80 0.80

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-007

4.00 5.00 1.00

ENGINE Engine, removing Engine, installing Engine mounting rear, changing

0.20 0.40 5.50 0.20

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel tank, replacing Fuel line, water separator, check and drain

23 233-001 233-014 234-010 235-002 25 252-020 252-022

1.25 2.50

256-011 258-022

1.25 0.50

258-023 258-024

0.40 0.40

26 263-012 263-013

0.80 0.40

263-041 263-042

4.00 4.00

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

BATTERY Batteries, replacing

12/14/2014

1.25

Volvo Construction Equipment

735

SD100D Op.no.

32 321-002 33 331-018 334-011 36 362-003 363-001 363-002 364-004 38 386-007 386-011 386-017

time (h)

Notes

2.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

0.50 0.70

STARTING SYSTEM Starter motor, replacing Starter switch (engine start switch), replacing

0.40 0.60 0.60 0.30

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Switch, replacing

0.30 1.75 0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing

POWER TRANSMISSION

42 421-088 421-089

4.00 1.25

424-004

2.50

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing Pump de-stroke valve solenoid and cartridge, replacing Propulsion control lever, replacing

1.25 1.50 4.00 5.00 5.00 1.75 3.50 4.50 4.00 5.00 0.50 1.00 0.40 0.40 0.40 1.50

44 440-021 440-022 441-011 441-035 441-036 441-061 442-021 442-022 442-045 442-046 442-068 442-069 442-080 442-081 442-090 442-091

736

Volvo Construction Equipment

12/14/2014

SD100D Op.no.

46 463-002 463-003

time (h)

5.00 5.00

Notes

FRONT AXLE; REAR AXLE Axle, removing Axle, installing

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

0.50

STEERING

64 641-021 645-004 645-005 645-031 645-035

STEERING Adjustable steering column, replacing Steering cylinder, removing Steering cylinder, installing Steering control unit, removing Steering control unit, installing

4.50 1.50 1.75 2.00 2.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-022

5.00

741-023

6.00

FRAME LINK Frame joint, Replacing the front pivot bearing with machine separated Frame joint, replacing the rear pivot bearing with machine separated

77 771-001 777-001 777-002 777-003 777-004 777-005 777-006 777-007 777-008 777-009 777-010 777-011 777-012 777-013

12/14/2014

0.80 13.00 13.00 3.00 3.50 0.90 1.00 12.00 13.00 2.00 25.00 3.50 3.50 25.00

Volvo Construction Equipment

737

SD100D Op.no.

time (h)

777-014 777-015 777-020 777-021 777-022

6.00 9.00 5.00 1.25 1.25

Notes

Carrier bearings, replacing Eccentric weight, overhaul Drum bolt-on shell option, installing Smooth drum scrapers, replacing Padfoot drum scrapers, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-023

2.50

CAB, NAKED; CANOPY Viscous cab suspension, changing all units

2.50 2.50 2.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, changing spring

0.90 1.00

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-001 821-002 821-030 85 852-003 852-004 87 870-003 870-004 872-001 873-004 873-006 873-008 873-013 874-006 874-010 874-011 874-012 874-014 874-016

1.75 5.00 0.60 10.00 6.50 2.50 2.50 3.00 3.00 3.00 7.50 7.50 0.30

874-092

0.30

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

88 884-001

738

Volvo Construction Equipment

12/14/2014

SD100D Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 911-036 911-037 911-040

12/14/2014

0.90 0.90 2.50 2.50 0.40

Volvo Construction Equipment

739

740

Volvo Construction Equipment

12/14/2014

SD100F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-074 173-078 173-401 173-465

SERVICE Maintenance service, daily Hydraulic oil tank, changing oil and filter Engine, air cleaner maintenance Engine oil and filter, changing Rear axle oil, changing

0.40 1.00 0.50 0.80 0.80

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-007

4.00 5.00 1.00

ENGINE Engine, removing Engine, installing Engine mounting rear, changing

0.20 0.40 5.50 0.20

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel tank, replacing Fuel line, water separator, check and drain

23 233-001 233-014 234-010 235-002 25 252-020 252-022

1.25 2.50

256-011 258-022

1.25 0.50

258-023 258-024

0.40 0.40

26 263-012 263-013

0.80 0.40

263-041 263-042

4.00 4.00

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

BATTERY Batteries, replacing

12/14/2014

1.25

Volvo Construction Equipment

741

SD100F Op.no.

32 321-002 33 331-018 334-011 36 362-003 363-001 363-002 364-004 38 386-007 386-011 386-017

time (h)

Notes

2.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

0.50 0.70

STARTING SYSTEM Starter motor, replacing Starter switch (engine start switch), replacing

0.40 0.60 0.60 0.30

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Switch, replacing

0.30 1.75 0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing

POWER TRANSMISSION

42 421-088 421-089

4.00 1.25

424-004

2.50

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing Pump de-stroke valve solenoid and cartridge, replacing Propulsion control lever, replacing

1.25 1.50 4.00 5.00 5.00 1.75 3.50 4.50 4.00 5.00 0.50 1.00 0.40 0.40 0.40 1.50

44 440-021 440-022 441-011 441-035 441-036 441-061 442-021 442-022 442-045 442-046 442-068 442-069 442-080 442-081 442-090 442-091

742

Volvo Construction Equipment

12/14/2014

SD100F Op.no.

46 463-002 463-003

time (h)

5.00 5.00

Notes

FRONT AXLE; REAR AXLE Axle, removing Axle, installing

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

0.50

STEERING

64 641-021 645-004 645-005 645-031 645-035

STEERING Adjustable steering column, replacing Steering cylinder, removing Steering cylinder, installing Steering control unit, removing Steering control unit, installing

4.50 1.50 1.75 2.00 2.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-022

5.00

741-023

6.00

FRAME LINK Frame joint, Replacing the front pivot bearing with machine separated Frame joint, replacing the rear pivot bearing with machine separated

77 771-001 777-001 777-002 777-003 777-004 777-005 777-006 777-007 777-008 777-009 777-010 777-011 777-012 777-013

12/14/2014

0.80 13.00 13.00 3.00 3.50 0.90 1.00 12.00 13.00 2.00 25.00 3.50 3.50 25.00

Volvo Construction Equipment

743

SD100F Op.no.

time (h)

777-014 777-015 777-020 777-021 777-022

6.00 9.00 5.00 1.25 1.25

Notes

Carrier bearings, replacing Eccentric weight, overhaul Drum bolt-on shell option, installing Smooth drum scrapers, replacing Padfoot drum scrapers, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-023

2.50

CAB, NAKED; CANOPY Viscous cab suspension, changing all units

2.50 2.50 2.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, changing spring

0.90 1.00

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-001 821-002 821-030 85 852-003 852-004 87 870-003 870-004 872-001 873-004 873-006 873-008 873-013 874-006 874-010 874-011 874-012 874-014 874-016

1.75 5.00 0.60 10.00 6.50 2.50 2.50 3.00 3.00 3.00 7.50 7.50 0.30

874-092

0.30

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

88 884-001

744

Volvo Construction Equipment

12/14/2014

SD100F Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 911-036 911-037 911-040

12/14/2014

0.90 0.90 2.50 2.50 0.40

Volvo Construction Equipment

745

746

Volvo Construction Equipment

12/14/2014

SD116DX Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-074 173-078 173-401 173-465

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Hydraulic oil tank, changing oil and filter Engine, air cleaner maintenance Engine oil and filter, changing Rear axle oil, changing

3.50 16.00 0.40 1.00 0.50 0.80 0.80

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-007

4.00 5.00 1.00

ENGINE Engine, removing Engine, installing Engine mounting rear, changing

0.20 0.40 5.50 4.50 0.20

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel tank, replacing Fuel tank, replacing Fuel line, water separator, check and drain

23 233-001 233-014 234-010 234-010 235-002 25 252-020 252-022

1.25 2.50

256-011 258-022

1.25 0.50

258-023 258-024

0.40 0.40

26 263-012 263-013

0.80 0.40

263-041 263-042

4.00 4.00

12/14/2014

Volvo Construction Equipment

747

SD116DX Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

1.25

BATTERY Batteries, replacing

2.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

0.50 0.70

STARTING SYSTEM Starter motor, replacing Starter switch (engine start switch), replacing

0.40 0.60 0.60 0.30

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Switch, replacing

0.30 0.30 1.75 0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing

32 321-002 33 331-018 334-011 36 362-003 363-001 363-002 364-004 38 386-007 386-007 386-011 386-017

POWER TRANSMISSION

42 421-088 421-089

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing Pump de-stroke valve solenoid and cartridge, replacing

44 440-021 440-022 441-011 441-035 441-036 441-061 442-021 442-021 442-022 442-045 442-046 442-068

748

4.00 1.25

1.25 1.50 4.00 5.00 5.00 1.75 3.50 3.50 4.50 4.00 5.00 0.50

Volvo Construction Equipment

12/14/2014

SD116DX Op.no.

time (h)

442-069 442-080 442-081 442-090 442-091

1.00 0.40 0.40 0.40 1.50

Loop flushing valve cartridge, replacing Drum drive motor speed sensor, replacing Rear axle motor speed sensor, replacing Vibration speed sensor, replacing Traction valve, solenoid and cartridge, replacing

5.00 5.00

FRONT AXLE; REAR AXLE Axle, removing Axle, installing

46 463-002 463-003

Notes

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

0.50

STEERING

64 641-021 645-004 645-005 645-031 645-035

STEERING Adjustable steering column, replacing Steering cylinder, removing Steering cylinder, installing Steering control unit, removing Steering control unit, installing

4.50 1.50 1.75 2.00 2.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-022

5.00

741-023

6.00

FRAME LINK Frame joint, Replacing the front pivot bearing with machine separated Frame joint, replacing the rear pivot bearing with machine separated

77 771-001 777-001 777-002 777-002 777-003 777-004 777-005 777-006 777-007

12/14/2014

0.80 13.00 13.00 13.00 3.00 3.50 0.90 1.00 12.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Drum, removing Drum, installing Drum, installing Vibration pump, removing Vibration pump, installing Vibration motor, removing Vibration motor, installing Eccentric weight, removing

Volvo Construction Equipment

749

SD116DX Op.no.

777-008 777-009 777-010 777-011 777-012 777-013 777-014 777-014 777-015 777-020 777-021 777-022

time (h)

13.00 2.00 25.00 3.50 3.50 25.00 6.00 6.00 9.00 5.00 1.25 1.25

Notes

Eccentric weight, installing Drum shock mount, replacing Eccentric shaft coupling, replacing Torque hub, removing Torque hub, installing Eccentric weight bearings, replacing Carrier bearings, replacing Carrier bearings, replacing Eccentric weight, overhaul Drum bolt-on shell option, installing Smooth drum scrapers, replacing Padfoot drum scrapers, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-023

2.50

CAB, NAKED; CANOPY Viscous cab suspension, changing all units

2.50 2.50 2.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, changing spring

0.90 1.00

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-001 821-002 821-030 85 852-003 852-004 87 870-003 870-004 872-001 873-004 873-006 873-008 873-013 874-006 874-010 874-011 874-012 874-014 874-016

1.75 5.00 0.60 10.00 6.50 2.50 2.50 3.00 3.00 3.00 7.50 7.50 0.30

874-092

0.40

750

Volvo Construction Equipment

12/14/2014

SD116DX Op.no.

time (h)

874-092

0.30

HVAC control switch, replacing

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

88 884-001

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 911-036 911-037 911-040

12/14/2014

0.90 0.90 2.50 2.50 0.40

Volvo Construction Equipment

751

752

Volvo Construction Equipment

12/14/2014

SD116F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-074 173-078 173-401 173-465

SERVICE Maintenance service, daily Hydraulic oil tank, changing oil and filter Engine, air cleaner maintenance Engine oil and filter, changing Rear axle oil, changing

0.40 1.00 0.50 0.80 0.80

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-007

4.00 5.00 1.00

ENGINE Engine, removing Engine, installing Engine mounting rear, changing

0.20 0.40 5.50 4.50 0.20

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel tank, replacing Fuel tank, replacing Fuel line, water separator, check and drain

23 233-001 233-014 234-010 234-010 235-002 25 252-020 252-022

1.25 2.50

256-011 258-022

1.25 0.50

258-023 258-024

0.40 0.40

26 263-012 263-013

0.80 0.40

263-041 263-042

4.00 4.00

12/14/2014

Volvo Construction Equipment

753

SD116F Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

1.25

BATTERY Batteries, replacing

2.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

0.50 0.70

STARTING SYSTEM Starter motor, replacing Starter switch (engine start switch), replacing

0.40 0.60 0.60 0.30

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Switch, replacing

0.30 0.30 1.75 0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing

32 321-002 33 331-018 334-011 36 362-003 363-001 363-002 364-004 38 386-007 386-007 386-011 386-017

POWER TRANSMISSION

42 421-088 421-089

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing Pump de-stroke valve solenoid and cartridge, replacing

44 440-021 440-022 441-011 441-035 441-036 441-061 442-021 442-021 442-022 442-045 442-046 442-068

754

4.00 1.25

1.25 1.50 4.00 5.00 5.00 1.75 3.50 3.50 4.50 4.00 5.00 0.50

Volvo Construction Equipment

12/14/2014

SD116F Op.no.

time (h)

442-069 442-080 442-081 442-090 442-091

1.00 0.40 0.40 0.40 1.50

5.00 5.00

FRONT AXLE; REAR AXLE Axle, removing Axle, installing

46 463-002 463-003

Notes

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

0.50

STEERING

64 641-021 645-004 645-005 645-031 645-035

STEERING Adjustable steering column, replacing Steering cylinder, removing Steering cylinder, installing Steering control unit, removing Steering control unit, installing

4.50 1.50 1.75 2.00 2.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-022

5.00

741-023

6.00

FRAME LINK Frame joint, Replacing the front pivot bearing with machine separated Frame joint, replacing the rear pivot bearing with machine separated

77 771-001 777-001 777-002 777-002 777-003 777-004 777-005 777-006 777-007

12/14/2014

0.80 13.00 13.00 13.00 3.00 3.50 0.90 1.00 12.00

Volvo Construction Equipment

755

SD116F Op.no.

777-008 777-009 777-010 777-011 777-012 777-013 777-014 777-015 777-020 777-021 777-022

time (h)

13.00 2.00 25.00 3.50 3.50 25.00 6.00 9.00 5.00 1.25 1.25

Notes

Eccentric weight, installing Drum shock mount, replacing Eccentric shaft coupling, replacing Torque hub, removing Torque hub, installing Eccentric weight bearings, replacing Carrier bearings, replacing Eccentric weight, overhaul Drum bolt-on shell option, installing Smooth drum scrapers, replacing Padfoot drum scrapers, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-023

2.50

CAB, NAKED; CANOPY Viscous cab suspension, changing all units

2.50 2.50 2.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, changing spring

0.90 1.00

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-001 821-002 821-030 85 852-003 852-004 87 870-003 870-004 872-001 873-004 873-006 873-008 873-013 874-006 874-010 874-011 874-012 874-014 874-016

1.75 5.00 0.60 10.00 6.50 2.50 2.50 3.00 3.00 3.00 7.50 7.50 0.30

874-092 874-092

0.40 0.30

756

Volvo Construction Equipment

12/14/2014

SD116F Op.no.

88 884-001

time (h)

0.40

Notes

INTERIOR EQUIPMENT Seat safety belt, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 911-036 911-037 911-040

12/14/2014

0.90 0.90 2.50 2.50 0.40

Volvo Construction Equipment

757

758

Volvo Construction Equipment

12/14/2014

SD160DX Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

23 233-001 233-014

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing

12/14/2014

0.20 0.40

Volvo Construction Equipment

759

760

Volvo Construction Equipment

12/14/2014

SD160F Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

23 233-001 233-014

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing

12/14/2014

0.20 0.40

Volvo Construction Equipment

761

762

Volvo Construction Equipment

12/14/2014

SD200DX Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

23 233-001 233-014 234-010

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel tank, replacing

25 256-011 258-022 26 263-041

0.20 0.40 5.50 1.25 0.50

4.00

INLET SYSTEM; EXHAUST SYSTEM Air cleaner, installing Charge air cooler connection (hose, tube), replacing COOLING SYSTEM Cooling fan, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

1.25

BATTERY Batteries, replacing

0.50

STARTING SYSTEM Starter motor, replacing

0.40 0.30

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Switch, replacing

0.30 0.30 1.75 0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing

33 331-018 36 362-003 364-004 38 386-007 386-007 386-011 386-017

POWER TRANSMISSION

42 421-088 421-089

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing Pump de-stroke valve solenoid and cartridge, replacing

44 440-021 440-022 441-011

12/14/2014

4.00 1.25

1.25 1.50 4.00

HYDROSTATIC DRIVE Hydrostatic controller, removing Hydrostatic controller, installing Travel motor, replacing one

Volvo Construction Equipment

763

SD200DX Op.no.

time (h)

441-061 442-045 442-046 442-068 442-069 442-080 442-081 442-091

1.75 4.00 5.00 0.50 1.00 0.40 0.40 1.50

Notes

Thermal bypass valve, replacing Pump coupling, removing Pump coupling, installing Loop flushing valve, replacing Loop flushing valve cartridge, replacing Drum drive motor speed sensor, replacing Rear axle motor speed sensor, replacing Traction valve, solenoid and cartridge, replacing

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

0.50

STEERING

64 645-004 645-005

STEERING Steering cylinder, removing Steering cylinder, installing

1.50 1.75

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-009 777-020 777-021 777-022

WHEELS; TRACKS; TYRE; HUB; DRUM Drum shock mount, replacing Drum bolt-on shell option, installing Smooth drum scrapers, replacing Padfoot drum scrapers, replacing

2.00 5.00 1.25 1.25

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-023

2.50

CAB, NAKED; CANOPY Viscous cab suspension, changing all units

2.50 2.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.90 1.00

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-001 821-002 85 852-003 852-004 764

Volvo Construction Equipment

12/14/2014

SD200DX Op.no.

time (h)

Notes

87 870-003 870-004 872-001 873-004 873-006 873-013 874-006 874-010 874-011 874-012 874-014 874-016

1.75 5.00 0.60 10.00 6.50 2.50 3.00 3.00 3.00 7.50 7.50 0.30

874-092 874-092

0.40 0.30

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

88 884-001

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 911-036 911-037 911-040

12/14/2014

0.90 0.90 2.50 2.50 0.40

Volvo Construction Equipment

765

766

Volvo Construction Equipment

12/14/2014

SD200F Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

23 233-001 233-014 234-010

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel tank, replacing

25 256-011 258-022 26 263-041

0.20 0.40 5.50 1.25 0.50

4.00

INLET SYSTEM; EXHAUST SYSTEM Air cleaner, installing Charge air cooler connection (hose, tube), replacing COOLING SYSTEM Cooling fan, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

1.25

BATTERY Batteries, replacing

0.50

STARTING SYSTEM Starter motor, replacing

0.40 0.30

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing Switch, replacing

0.30 0.30 1.75 0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing

33 331-018 36 362-003 364-004 38 386-007 386-007 386-011 386-017

POWER TRANSMISSION

42 421-088 421-089

TRANSMISSION, HYDRAULIC CONTROL Two speed valve solenoid and cartridge, replacing Pump de-stroke valve solenoid and cartridge, replacing

44 440-021 440-022 441-011

12/14/2014

4.00 1.25

1.25 1.50 4.00

HYDROSTATIC DRIVE Hydrostatic controller, removing Hydrostatic controller, installing Travel motor, replacing one

Volvo Construction Equipment

767

SD200F Op.no.

time (h)

441-061 442-045 442-046 442-068 442-069 442-080 442-081 442-091

1.75 4.00 5.00 0.50 1.00 0.40 0.40 1.50

Notes

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

0.50

STEERING

64 645-004 645-005

STEERING Steering cylinder, removing Steering cylinder, installing

1.50 1.75

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-009 777-020 777-021 777-022

WHEELS; TRACKS; TYRE; HUB; DRUM Drum shock mount, replacing Drum bolt-on shell option, installing Smooth drum scrapers, replacing Padfoot drum scrapers, replacing

2.00 5.00 1.25 1.25

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-023

2.50

CAB, NAKED; CANOPY Viscous cab suspension, changing all units

2.50 2.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.90 1.00

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

82 821-001 821-002 85 852-003 852-004 768

Volvo Construction Equipment

12/14/2014

SD200F Op.no.

time (h)

Notes

87 870-003 870-004 872-001 873-004 873-006 873-013 874-006 874-010 874-011 874-012 874-014 874-016

1.75 5.00 0.60 10.00 6.50 2.50 3.00 3.00 3.00 7.50 7.50 0.30

874-092 874-092

0.40 0.30

0.40

INTERIOR EQUIPMENT Seat safety belt, replacing

88 884-001

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-013 911-014 911-036 911-037 911-040

12/14/2014

0.90 0.90 2.50 2.50 0.40

Volvo Construction Equipment

769

770

Volvo Construction Equipment

12/14/2014

SD45D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours

1.75 3.50 5.00 7.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 218-009

4.00 0.40

ENGINE Engine, removing Engine mounts, replacing

2.50 0.80

FUEL SYSTEM Fuel tank, removing Fuel tank, installing

0.90 0.30 0.30 0.20 0.20

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Air cleaner, removing Air cleaner, installing

23 234-011 234-012 25 252-020 256-003 256-004 256-010 256-011 26 261-022 261-023 263-013

1.00 1.50 0.30

263-039 263-040

0.60 0.90

COOLING SYSTEM Cooling package, removing Cooling package, installing Fan belt and/or alternator belt, checking and adjusting tension Cooling fan, removing Cooling fan, installing

1.50 0.50 1.25

ENGINE CONTROL Throttle control cable, replacing Throttle control assembly, replacing Engine speed control, mechanical basic setting

27 272-022 272-023 275-012

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-009

BATTERY Batteries, replacing Battery, disconnecting

12/14/2014

0.50 0.20

Volvo Construction Equipment

771

SD45D Op.no.

time (h)

311-010

0.20

Battery, connecting

0.50 0.40

STARTING SYSTEM Starter relay, replacing Neutral start diode, replacing

0.50

CABLE; FUSE; RELAY Power relay, replacing

3.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

33 331-081 334-020 37 372-025 38 386-011

Notes

POWER TRANSMISSION

42 424-003 424-004 424-005 424-006

0.70 0.40 0.40 0.40

TRANSMISSION, HYDRAULIC CONTROL Propulsion control cable, replacing Propulsion control lever, replacing Neutral safety switch, replacing Neutral safety switch, adjusting

0.20 0.70 0.80 0.50 0.80 1.25 0.40 1.50 1.75 0.40 0.20 0.40 0.60 0.20 0.70 0.50 0.20 0.20 0.50 0.50

1.75 1.25

FRONT AXLE; REAR AXLE Axle, installing Axle, removing

44 440-005 440-015 440-030 441-035 441-036 441-061 442-030 442-045 442-046 442-069 442-070 442-071 442-084 442-085 442-086 442-092 442-096 442-097 4422-001 4422-002 46 461-003 463-002

772

Volvo Construction Equipment

12/14/2014

SD45D Op.no.

time (h)

Notes

BRAKE

52 524-001

0.50

HYDRAULIC BRAKE SYSTEM Brake latching relay, replacing

0.60 0.40 0.40 0.20 0.30

55 550-034 550-035 551-012 554-001 554-002

STEERING

64 645-006 645-016 645-017 645-082

STEERING Steering cylinder, replacing Steering pump, removing Steering pump, installing Steering valve, replacing

0.60 0.40 0.40 0.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-030 711-031 711-035 711-036

0.90 0.30 1.25 0.50

FRAME Drum frame, removing Drum frame, installing Swivel, removing Swivel, installing

0.60 0.30 0.70 1.25 0.20 0.20 0.30 0.30 0.80 1.50 3.50 0.20 0.20

77 771-001 771-006 777-001 777-002 777-005 777-006 777-009 777-010 777-011 777-012 777-014 777-016 777-017

12/14/2014

Volvo Construction Equipment

773

SD45D Op.no.

time (h)

777-018 777-021 777-025 777-026 777-051 777-052

2.50 0.60 1.25 1.75 0.40 0.40

Notes

Drum drive motor, replacing Smooth drum scrapers, replacing Carrier, removing Carrier, installing Vibration system pressure, measuring Vibration pump function valve, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-010 810-011 810-011

0.20 0.20 0.20

CAB, NAKED; CANOPY Operator's platform, raising Operator's platform, lowering Operator's platform, lowering

0.20 0.30

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.20

CAB INTERIOR/UPHOLSTERY Seat, replacing

0.50 0.40

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

82 821-001 821-002 85 852-008 86 867-002 867-003

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-036 911-037 911-040

1.00 1.00 0.40

912-204 912-205 913-052 913-053

0.40 0.40 1.25 1.25

774

Volvo Construction Equipment

12/14/2014

SD45F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-004 173-007 173-010 173-012

SERVICE Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours

1.75 3.50 5.00 7.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 218-009

4.00 0.40

ENGINE Engine, removing Engine mounts, replacing

2.50 0.80

FUEL SYSTEM Fuel tank, removing Fuel tank, installing

0.90 0.30 0.30 0.20 0.20

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Air cleaner, removing Air cleaner, installing

23 234-011 234-012 25 252-020 256-003 256-004 256-010 256-011 26 261-022 261-023 263-013

1.00 1.50 0.30

263-039 263-040

0.60 0.90

COOLING SYSTEM Cooling package, removing Cooling package, installing Fan belt and/or alternator belt, checking and adjusting tension Cooling fan, removing Cooling fan, installing

1.50 0.50 1.25

ENGINE CONTROL Throttle control cable, replacing Throttle control assembly, replacing Engine speed control, mechanical basic setting

27 272-022 272-023 275-012

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-009

BATTERY Batteries, replacing Battery, disconnecting

12/14/2014

0.50 0.20

Volvo Construction Equipment

775

SD45F Op.no.

time (h)

311-010

0.20

Battery, connecting

0.50 0.40

STARTING SYSTEM Starter relay, replacing Neutral start diode, replacing

0.50

CABLE; FUSE; RELAY Power relay, replacing

3.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

33 331-081 334-020 37 372-025 38 386-011

Notes

POWER TRANSMISSION

42 424-003 424-004 424-005 424-006

0.70 0.40 0.40 0.40

TRANSMISSION, HYDRAULIC CONTROL Propulsion control cable, replacing Propulsion control lever, replacing Neutral safety switch, replacing Neutral safety switch, adjusting

0.20 0.70 0.80 0.50 0.80 1.25 0.40 1.50 1.75 0.40 0.20 0.40 0.60 0.20 0.70 0.50 0.20 0.20 0.50 0.50

1.75 1.25

FRONT AXLE; REAR AXLE Axle, installing Axle, removing

44 440-005 440-015 440-030 441-035 441-036 441-061 442-030 442-045 442-046 442-069 442-070 442-071 442-084 442-085 442-086 442-092 442-096 442-097 4422-001 4422-002 46 461-003 463-002

776

Volvo Construction Equipment

12/14/2014

SD45F Op.no.

time (h)

Notes

BRAKE

52 524-001

0.50

HYDRAULIC BRAKE SYSTEM Brake latching relay, replacing

0.60 0.40 0.40 0.20 0.30

55 550-034 550-035 551-012 554-001 554-002

STEERING

64 645-006 645-016 645-017 645-082

STEERING Steering cylinder, replacing Steering pump, removing Steering pump, installing Steering valve, replacing

0.60 0.40 0.40 0.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-030 711-031 711-035 711-036

0.90 0.30 1.25 0.50

FRAME Drum frame, removing Drum frame, installing Swivel, removing Swivel, installing

0.60 0.30 0.70 1.25 0.20 0.20 0.30 0.30 0.80 1.50 3.50 0.20 0.20

77 771-001 771-006 777-001 777-002 777-005 777-006 777-009 777-010 777-011 777-012 777-014 777-016 777-017

12/14/2014

Volvo Construction Equipment

777

SD45F Op.no.

time (h)

777-018 777-025 777-026 777-051 777-052

2.50 1.25 1.75 0.40 0.40

Notes

Drum drive motor, replacing Carrier, removing Carrier, installing Vibration system pressure, measuring Vibration pump function valve, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-010 810-011 810-011

0.20 0.20 0.20

CAB, NAKED; CANOPY Operator's platform, raising Operator's platform, lowering Operator's platform, lowering

0.20 0.30

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.20

CAB INTERIOR/UPHOLSTERY Seat, replacing

0.50 0.40

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

82 821-001 821-002 85 852-008 86 867-002 867-003

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-036 911-037 911-040

1.00 1.00 0.40

912-204 912-205 913-052 913-053

0.40 0.40 1.25 1.25

778

Volvo Construction Equipment

12/14/2014

SD70D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-035 173-078 173-089 173-401 173-451 173-457 173-465

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, first 50 hours Engine, air cleaner maintenance Drum carrier, changing oil Engine oil and filter, changing Hydraulic oil, changing Coolant, changing Rear axle oil, changing

0.30 0.80 1.50 3.50 7.00 4.50 0.20 0.30 0.60 1.25 0.80 0.80

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

3.00 5.50 1.75

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.30 0.40

FUEL SYSTEM Fuel filters, replacing Fuel line, water separator, check and drain

0.50 0.30 0.40 0.20 0.30

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Air cleaner, removing Air cleaner, installing

1.25 2.50 0.80 3.50

COOLING SYSTEM Cooling package, removing Cooling package, installing Fan belt and/or alternator belt, replacing Cooling fan, replacing

23 233-014 235-002 25 252-020 256-003 256-004 256-010 256-011 26 261-022 261-023 263-012 263-041

12/14/2014

Volvo Construction Equipment

779

SD70D Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.50

BATTERY Batteries, replacing

0.30 0.40

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.50 0.50 0.70

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter switch (engine start switch), replacing

0.30

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing

0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

32 321-003 321-004 33 331-016 331-017 334-011 36 362-003 38 386-011

POWER TRANSMISSION

42 421-087

0.40

424-004

0.40

TRANSMISSION, HYDRAULIC CONTROL Multi function brake valve solenoid and cartridge, replacing Propulsion control lever, replacing

0.80 1.25 2.50 0.40 0.60 2.00 3.00 4.00 5.00

1.25 1.75

FRONT AXLE; REAR AXLE Axle, removing Axle, installing

44 440-021 440-022 441-002 441-035 441-036 442-021 442-022 442-045 442-046 46 463-002 463-003

780

Volvo Construction Equipment

12/14/2014

SD70D Op.no.

time (h)

Notes

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

0.50

STEERING

64 645-006 645-031 645-035

STEERING Steering cylinder, replacing Steering control unit, removing Steering control unit, installing

0.60 2.00 2.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 771-001 771-001 771-001 777-001 777-002 777-003 777-004 777-005 777-006 777-007 777-008 777-009 777-010 777-011 777-012 777-013 777-014 777-015 777-021 777-022

12/14/2014

0.80 0.80 0.80 2.00 2.00 1.25 1.50 0.30 0.50 3.50 4.50 0.30 13.00 3.50 3.50 10.00 6.00 9.00 1.25 1.25

Volvo Construction Equipment

781

SD70D Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002

0.50 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.40 0.50

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

0.30

INTERIOR EQUIPMENT Seat safety belt, replacing

85 852-003 852-004 88 884-001

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-003 911-036 911-037 911-040

0.50 2.50 2.50 0.40

911-051

0.40

782

Volvo Construction Equipment

12/14/2014

SD70F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-035 173-078 173-089 173-401 173-451 173-457 173-465

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, first 50 hours Engine, air cleaner maintenance Drum carrier, changing oil Engine oil and filter, changing Hydraulic oil, changing Coolant, changing Rear axle oil, changing

0.30 0.80 1.50 3.50 7.00 4.50 0.20 0.30 0.60 1.25 0.80 0.80

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

3.00 5.50 1.75

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.30 0.40

FUEL SYSTEM Fuel filters, replacing Fuel line, water separator, check and drain

0.50 0.30 0.40 0.20 0.30

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Air cleaner, removing Air cleaner, installing

1.25 2.50 0.80 3.50

COOLING SYSTEM Cooling package, removing Cooling package, installing Fan belt and/or alternator belt, replacing Cooling fan, replacing

23 233-014 235-002 25 252-020 256-003 256-004 256-010 256-011 26 261-022 261-023 263-012 263-041

12/14/2014

Volvo Construction Equipment

783

SD70F Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.50

BATTERY Batteries, replacing

0.30 0.40

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.50 0.50 0.70

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter switch (engine start switch), replacing

0.30

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing

0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

32 321-003 321-004 33 331-016 331-017 334-011 36 362-003 38 386-011

POWER TRANSMISSION

42 421-087

0.40

424-004

0.40

TRANSMISSION, HYDRAULIC CONTROL Multi function brake valve solenoid and cartridge, replacing Propulsion control lever, replacing

0.80 1.25 2.50 0.40 0.60 2.00 3.00 4.00 5.00

1.25 1.75

FRONT AXLE; REAR AXLE Axle, removing Axle, installing

44 440-021 440-022 441-002 441-035 441-036 442-021 442-022 442-045 442-046 46 463-002 463-003

784

Volvo Construction Equipment

12/14/2014

SD70F Op.no.

time (h)

Notes

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

0.50

STEERING

64 645-006 645-031 645-035

STEERING Steering cylinder, replacing Steering control unit, removing Steering control unit, installing

0.60 2.00 2.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 771-001 771-001 771-001 777-001 777-002 777-003 777-004 777-005 777-006 777-007 777-008 777-009 777-010 777-011 777-012 777-013 777-014 777-015 777-021 777-022

12/14/2014

0.80 0.80 0.80 2.00 2.00 1.25 1.50 0.30 0.50 3.50 4.50 0.30 13.00 3.50 3.50 10.00 6.00 9.00 1.25 1.25

Volvo Construction Equipment

785

SD70F Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002

0.50 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.40 0.50

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

0.30

INTERIOR EQUIPMENT Seat safety belt, replacing

85 852-003 852-004 88 884-001

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-003 911-036 911-037 911-040

0.50 2.50 2.50 0.40

911-051

0.40

786

Volvo Construction Equipment

12/14/2014

SD77F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-002 173-004 173-007 173-010 173-012 173-035 173-078 173-089 173-401 173-451 173-457 173-465

SERVICE Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, first 50 hours Engine, air cleaner maintenance Drum carrier, changing oil Engine oil and filter, changing Hydraulic oil, changing Coolant, changing Rear axle oil, changing

0.30 0.80 1.50 3.50 7.00 4.50 0.20 0.30 0.60 1.25 0.80 0.80

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

3.00 5.50 1.75

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.30 0.40

FUEL SYSTEM Fuel filters, replacing Fuel line, water separator, check and drain

0.50 0.30 0.40 0.20 0.30

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Air cleaner, removing Air cleaner, installing

1.25 2.50 0.80 3.50

COOLING SYSTEM Cooling package, removing Cooling package, installing Fan belt and/or alternator belt, replacing Cooling fan, replacing

23 233-014 235-002 25 252-020 256-003 256-004 256-010 256-011 26 261-022 261-023 263-012 263-041

12/14/2014

Volvo Construction Equipment

787

SD77F Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.50

BATTERY Batteries, replacing

0.30 0.40

ALTERNATOR; CHARGE REGULATOR Alternator, removing Alternator, installing

0.50 0.50 0.70

STARTING SYSTEM Starter motor, removing Starter motor, installing Starter switch (engine start switch), replacing

0.30

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing

0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing

32 321-003 321-004 33 331-016 331-017 334-011 36 362-003 38 386-011

POWER TRANSMISSION

42 421-087

0.40

424-004

0.40

TRANSMISSION, HYDRAULIC CONTROL Multi function brake valve solenoid and cartridge, replacing Propulsion control lever, replacing

0.80 1.25 2.50 0.40 0.60 2.00 3.00 4.00 5.00

1.25 1.75

FRONT AXLE; REAR AXLE Axle, removing Axle, installing

44 440-021 440-022 441-002 441-035 441-036 442-021 442-022 442-045 442-046 46 463-002 463-003

788

Volvo Construction Equipment

12/14/2014

SD77F Op.no.

time (h)

Notes

BRAKE

55 551-012

PARKING BRAKE Parking brake pressure switch, replacing

0.50

STEERING

64 645-006 645-031 645-035

STEERING Steering cylinder, replacing Steering control unit, removing Steering control unit, installing

0.60 2.00 2.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 771-001 771-001 771-001 777-001 777-002 777-003 777-004 777-005 777-006 777-007 777-008 777-009 777-010 777-011 777-012 777-013 777-014 777-015 777-021 777-022

12/14/2014

0.80 0.80 0.80 2.00 2.00 1.25 1.50 0.30 0.50 3.50 4.50 0.30 13.00 3.50 3.50 10.00 6.00 9.00 1.25 1.25

Volvo Construction Equipment

789

SD77F Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002

0.50 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.40 0.50

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

0.30

INTERIOR EQUIPMENT Seat safety belt, replacing

85 852-003 852-004 88 884-001

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-003 911-036 911-037 911-040

0.50 2.50 2.50 0.40

911-051

0.40

790

Volvo Construction Equipment

12/14/2014

Volvo Construction Equipment

070

Function group

Running number (Sequential number)

Volvo Construction Equipment

12/14/2014

Contents Foreword ......................................................................................................................................... 1 A20C ................................................................................................................................................ 5 A25C .............................................................................................................................................. 13 A25C 4x4 ....................................................................................................................................... 21 A25D .............................................................................................................................................. 29 A25D 4x4 ....................................................................................................................................... 39 A25E .............................................................................................................................................. 49 A25E 4x4 ....................................................................................................................................... 57 A30C .............................................................................................................................................. 65 A30D .............................................................................................................................................. 73 A30E .............................................................................................................................................. 83 A35C .............................................................................................................................................. 91 A35D .............................................................................................................................................. 99 A35E ............................................................................................................................................ 109 A35E FS ...................................................................................................................................... 117 A40 .............................................................................................................................................. 127 A40D ............................................................................................................................................ 135 A40E ............................................................................................................................................ 145 A40E FS ...................................................................................................................................... 153 DD22 ........................................................................................................................................... 163 DD24 ........................................................................................................................................... 167 EC135B LC .................................................................................................................................. 171 EC140B LC .................................................................................................................................. 181 EC140B LCM ............................................................................................................................... 191 EC160B LC .................................................................................................................................. 201 EC160B NLC ............................................................................................................................... 211 EC180B LC .................................................................................................................................. 219 EC210B F .................................................................................................................................... 229 EC210B FX .................................................................................................................................. 239 EC210B LC .................................................................................................................................. 245 EC210B LR .................................................................................................................................. 257 EC210B NC ................................................................................................................................. 269 EC210B NLC ............................................................................................................................... 281 EC240B FX .................................................................................................................................. 293 EC240B LC .................................................................................................................................. 297 EC240B LR .................................................................................................................................. 309 EC240B NLC ............................................................................................................................... 319 EC290B FX .................................................................................................................................. 329 EC290B LC .................................................................................................................................. 335 EC290B LCD ............................................................................................................................... 347 EC290B LR .................................................................................................................................. 355 EC290B NLC ............................................................................................................................... 367 EC330B LC .................................................................................................................................. 379 EC360B LC .................................................................................................................................. 389 EC360B LCD ............................................................................................................................... 399 EC360B LR .................................................................................................................................. 407 EC360B NLC ............................................................................................................................... 417 EC460B LC .................................................................................................................................. 427 EC460B LCD ............................................................................................................................... 437 EC460B LR .................................................................................................................................. 445 EC700B HR ................................................................................................................................. 455 EC700B LC .................................................................................................................................. 459 EL70 ............................................................................................................................................ 469 EL70C .......................................................................................................................................... 481 12/14/2014

Volvo Construction Equipment

Contents EW140B ...................................................................................................................................... 491 EW160B ...................................................................................................................................... 495 EW180B ...................................................................................................................................... 499 EW200B ...................................................................................................................................... 503 G710B ......................................................................................................................................... 507 G720B ......................................................................................................................................... 511 G726B ......................................................................................................................................... 515 G730B ......................................................................................................................................... 519 G740B ......................................................................................................................................... 523 G746B ......................................................................................................................................... 527 G780B ......................................................................................................................................... 531 L110E .......................................................................................................................................... 535 L110F .......................................................................................................................................... 541 L120D .......................................................................................................................................... 551 L120E .......................................................................................................................................... 561 L120F .......................................................................................................................................... 569 L150D .......................................................................................................................................... 579 L150E .......................................................................................................................................... 589 L150F .......................................................................................................................................... 599 L180D .......................................................................................................................................... 607 L180D HL .................................................................................................................................... 617 L180E .......................................................................................................................................... 627 L180E HL ..................................................................................................................................... 637 L180F .......................................................................................................................................... 645 L180F HL ..................................................................................................................................... 653 L220D .......................................................................................................................................... 661 L220E .......................................................................................................................................... 671 L220F .......................................................................................................................................... 681 L30 ............................................................................................................................................... 689 L330D .......................................................................................................................................... 697 L330E .......................................................................................................................................... 705 L45B ............................................................................................................................................ 713 L50D ............................................................................................................................................ 721 L50E ............................................................................................................................................ 731 L60E ............................................................................................................................................ 735 L60F ............................................................................................................................................ 741 L70D ............................................................................................................................................ 751 L70E ............................................................................................................................................ 761 L70F ............................................................................................................................................ 767 L90D ............................................................................................................................................ 777 L90E ............................................................................................................................................ 787 L90F ............................................................................................................................................ 795 MC110 ......................................................................................................................................... 805 MC60 ........................................................................................................................................... 807 MC70 ........................................................................................................................................... 811 MC80 ........................................................................................................................................... 815 MC90 ........................................................................................................................................... 817 T450D .......................................................................................................................................... 819 VB-T 78 ETC ............................................................................................................................... 825 VB-T 78 GTC ............................................................................................................................... 827

Volvo Construction Equipment

12/14/2014

A20C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-001 171-001

0.75 1.00

171-002

1.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-061 173-066 173-074 173-075

7.00 9.50 0.25 0.75 2.50 3.00 8.00 16.00 1.00 1.50 0.50 1.00 1.50

173-085

3.00

SERVICE Washing, external cleaning Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Drop box, changing oil/cleaning suction strainer Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank Brake system, changing oil/fluid and filter

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 210-073 210-074 214-012 214-096

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Engine and transmission, removing Engine and transmission, mounting Valves, adjusting Valve cap, changing

22 221-021 23 233-001 233-004 236-001 236-002

12/14/2014

2.00 5.50 40.00 7.00 5.50 7.00 1.00 1.50 0.75

LUBRICATING SYSTEM Lubrication oil pressure, checking

0.50 0.50 0.50 0.50

FUEL SYSTEM Fuel system, bleeding Feed pump, checking feed pressure Idling speed, checking and adjusting Stall speed, checking

Volvo Construction Equipment

A20C Op.no.

time (h)

236-003 236-004 236-030 236-031 236-044 236-073

0.25 0.25 1.75 1.00 1.00 3.50

237-001

3.50

237-002

1.75

Idling speed, checking Iow idling speed, checking and adjusting Injection timing, checking Injection timing adjuster, checking Injection timing, checking Injection pump, replacing incl setting injection timing Injectors cylinder head removed, replacing copper sleeve Injectors, replacing all

0.50 1.50 1.00 0.50 0.25 0.50 0.50 1.00

INLET SYSTEM; EXHAUST SYSTEM Turbocharger, removing Turbocharger, replacing Turbocharger, installing Air cleaner, cleaning filter element Air cleaner, checking prssure drop indicator Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Intercooler, replacing

25 255-070 255-071 255-072 256-001 256-002 256-003 256-004 258-002 26 261-002 261-004 261-008 261-010 263-001 263-002 263-003 263-004 263-005 263-006 263-007 263-009 263-010 263-012 263-013

0.25 1.00 1.50 1.00 1.00 1.00 1.00 1.00 0.25 1.00 1.00 0.75 0.50 0.50 0.50

263-022

0.50

27 272-001

1.00

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator, adjusting Fan motor, removing Fan motor, changing piston rings Fan motor, installing Fan motor, checking working pressure Fan motor, adjusting working pressure Fan hydraulically driven, removing pump Fan hydraulically driven, fitting pump Fan hydraulically driven, replacing oil return filter Pump 3 (P3) standby pressure, checking Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts ENGINE CONTROL Accelerator control, anti-gas cylinder, adjusting

Volvo Construction Equipment

12/14/2014

A20C Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002

BATTERY Battery charging capacity, checking Batteries, replacing

32 321-002 321-074 33 331-018

0.50 1.50 1.00 1.50

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Charging test in machine (with measuring instrument) STARTING SYSTEM Starter motor, replacing

35 352-002 352-008

0.50 0.50

352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.50 0.50 0.50

LIGHTING Headlights, adjusting Headlamp reflector and/or glass, replacing one incl adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy Work lighting, replacing one insert

0.50 0.50 0.50 0.50 0.50 0.50 1.50 0.50 0.50 0.50 1.50 1.00

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Horn switch, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing ECU, replacing

0.25 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Load sensor, adjusting Load sensor, control measurement

36 361-002 361-010 361-017 362-002 362-003 362-016 363-002 363-003 363-004 364-004 364-008 367-020 38 386-001 386-002

12/14/2014

Volvo Construction Equipment

A20C Op.no.

time (h)

Notes

POWER TRANSMISSION

42 421-002 421-051 421-054 421-059

1.00 1.00 4.00 0.50

421-060 421-061 421-062 421-065 421-070 421-072 421-073 421-074 421-078

0.50 0.50 2.00 3.00 7.00 7.00 5.50 7.00 2.00

421-079

0.25

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission, resistance measuring of solenoides Seal for rear output shaft, replacing Transmission retarder valve, adjusting air pressure Transmission, resistans measuring control system Induction sensor for output shaft, changing Induction sensor for turbine speed, changing Control system, replacing Transmission, removing Transmission, installing Transmission, removing (together with engine) Transmission, installing (together with engine) Transmission, remove and fitting from a non mounted engine Transmission, replacing breather filter

43 434-002 434-004 434-015 434-016 434-061

1.75 2.00 7.00 1.00 1.00

434-073 434-074

3.00 2.00

45 451-004 451-005 451-006

1.00 1.00 3.50

451-007 451-010 451-013 451-014

0.50 0.75 1.50 3.50

46 461-043 468-005

4.00 0.50

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Dropbox, replacing seal for input shaft Dropbox, oil pump, replacing Differential lock longitudinal, adjusting engagement Dropbox, installing Dropbox, removing PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft for rear boggie axel, replacing Intermediate shaft and/or bearing, replacing (in frame joint) Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing Propeller shaft, removed reconditioning Propeller shaft between transmission and dropbox, replacing FRONT AXLE; REAR AXLE Hub, replacing seal Differential lock rear, adjusting engagement

Volvo Construction Equipment

12/14/2014

A20C Op.no.

time (h)

48 482-000

20.00

482-001

3.00

49 491-006

2.00

Notes

POWER TAKE OFF Flywheel housing and complete power take off, changing Power take off engine crankshaft for hydraulic pump removed MISCELLANEOUS Oil cooler, replacing

BRAKE

51 510-001 510-002 511-001 511-002 511-004 511-005 511-045 511-081 512-001 512-002 512-004 512-005

1.00 0.25 0.50 4.00 3.00 1.50 2.00 1.00 0.50 4.00 3.00 1.50

512-045 512-081

2.50 1.00

WHEEL BRAKE Brake linings, checking wear Brake disc for service brake, checking Brake pads for service brake, checking Brake disc, replacing one Brake pads, replacing on both sides of axel Brake pads, replacing (one wheel, front axle) Brake calliper, replacing one Brake calliper removed, reconditioning Brake linings, checking wear rear axle Brake disc, replacing one Brake pads, replacing on both sides of axle Brake pads, replacing (one wheel, first boggie axle) Brake caliper, replacing one Brake caliper, removed, reconditioning

1.00

HYDRAULIC BRAKE SYSTEM Brake system, bleeding

52 520-037 55 550-002 550-005 550-009 550-010 550-012 550-013

0.50 2.00 0.50 1.00 2.00 0.75

550-014 551-003

1.50 1.00

56 561-004

12/14/2014

1.00

PARKING BRAKE Parking brake, adjusting Parking brake, replacing brake disc Spring brake cylinder, replacing Spring brake cylinder removed, reconditioning Parking brake , replacing brake caliper Parking brake caliper (air), removed reconditioning Parking brake, replacing brake pads Parking brake, (removed) reconditioning of brake caliper COMPRESSED-AIR BRAKE Compressor, replacing

Volvo Construction Equipment

A20C Op.no.

time (h)

561-022 563-010

0.25 1.00

563-073

1.00

Notes

Pressure regulator, adjusting Relay valve (load unit), reconditioning incl. removing and fitting Foot brake valve (pneumatic) removed, reconditioning

STEERING

64 642-026 642-058 643-010 645-001 645-006 645-028

3.00 1.00 3.50 0.50 5.00 0.50

645-054 645-060 645-080

1.00 3.00 2.00

645-081 645-082 645-084 645-085 647-093 647-095

3.00 3.00 1.00 1.50 2.00 0.50

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering cylinder bearing, checking clearanse Steering cylinder, replacing Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder, repacking in machine Steering valve neutral position and valve spool end float, checking Steering valve removed, reconditioning Steering valve, replacing Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, replacing hydraulic pump Auxiliary steering, adjusting working- and stand-by pressure

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-020

3.00

FRAME Load unit frame, checking measurements

5.00

SUSPENSION Spring element front, replacing all

72 727-001 74 741-005 741-006 741-036 742-007 742-038 742-040

0.50 4.00 2.00 10.00 1.50 9.00

Volvo Construction Equipment

12/14/2014

A20C Op.no.

time (h)

Notes

75 754-020

3.50

754-021 754-031 756-010 756-012

1.00 1.00 3.00 1.00

756-014

1.00

756-015 756-024

3.00 1.00

756-026 756-027

3.00 2.00

AXLE SUSPENSION Load unit triangular stay, replacing link bearing (rubber bearing) Front bogie axle cross stay, adjusting Rear bogie axle cross stay, adjusting Bogie member, replacing rubber element Cross stay rubber bushing (bearing), replacing (front) Cross stay rubber bushing (bearing), replacing, (rear) Cross stay, checking and adjusting Bogie beam, changing rubber spring, one side (front) Bogie, replacing all rubber elements both sides A-frame bushing, front on load unit, changing

1.50

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Shock absorber front, replacing all

0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

76 761-001 77 771-001

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-002 843-012 843-013 843-048

1.00 1.50 1.00 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

2.00 2.00 1.50 1.50 0.50 2.00 4.00

AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing Heat control valve, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling

87 873-004 873-006 873-008 874-002 874-003 874-005 874-006

12/14/2014

Volvo Construction Equipment

A20C Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 912-081 912-087 913-003

0.50 0.50 0.50

913-008

2.00

WORKING HYDRAULICS; SERVO HYDRAULICS Tipping control, adjusting Tipping limitation, adjusting Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, ground dependent, changing

1.50

UNIT, LOAD HANDLING Tilt cylinder removed, repacking

0.50 2.00 0.50 4.00 2.50 1.00 2.00 3.00 1.50

LOAD CARRIER Tipping control, adjusting Tipping valve, changing wire Dump body position indicator, adjusting Hoist cylinder, changing Hoist cylinder removed, reconditioning Dump limitation, adjusting Tipping valve, replacing Dump body joint, changing tipping bearing Dump body, adjusting against frame

0.80

MISCELLANEOUS Shift valve, checking

94 945-010 95 951-001 951-002 951-003 951-004 951-006 951-009 951-010 951-040 951-041 99 993-030

Volvo Construction Equipment

12/14/2014

A25C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-001 171-001

0.75 1.00

171-002

1.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-061 173-066 173-074 173-075

7.00 10.00 0.25 0.75 3.00 3.00 8.00 16.00 1.00 1.50 0.50 1.00 1.50

173-085

3.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 210-073 210-074 214-012 214-096

2.00 5.50 7.00 5.50 7.00 0.75 1.50

ENGINE Compression test Engine, removing Engine, installing Engine and transmission, removing Engine and transmission, mounting Valves, adjusting Valve cap, changing

0.75

LUBRICATING SYSTEM Lubrication oil pressure, checking

0.50 0.50 0.50 0.50 0.50

FUEL SYSTEM Fuel system, bleeding Feed pump, checking feed pressure Idling speed, checking and adjusting Stall speed, checking Idling speed, checking

22 221-021 23 233-001 233-004 236-001 236-002 236-003

12/14/2014

Volvo Construction Equipment

A25C Op.no.

time (h)

236-004 236-030 236-031 236-044 236-073

0.50 0.50 1.00 0.50 3.50

237-002

1.75

Iow idling speed, checking and adjusting Injection timing, checking Injection timing adjuster, checking Injection timing, checking Injection pump, replacing incl setting injection timing Injectors, replacing all

0.50 1.50 1.00 0.50 0.25 0.50 0.50 1.00

25 255-070 255-071 255-072 256-001 256-002 256-003 256-004 258-002 26 261-002 261-004 261-008 261-010 261-072 263-001 263-002 263-003 263-004 263-005 263-006 263-007 263-009 263-010 263-012 263-013

0.25 1.00 1.50 1.00 0.50 0.75 1.00 1.00 1.00 0.25 1.00 1.00 0.75 0.50 0.50 0.50

263-022

0.50

27 272-001

1.00

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator, adjusting Coolant filter, changing Fan motor, removing Fan motor, changing piston rings Fan motor, installing Fan motor, checking working pressure Fan motor, adjusting working pressure Fan hydraulically driven, removing pump Fan hydraulically driven, fitting pump Fan hydraulically driven, replacing oil return filter Pump 3 (P3) standby pressure, checking Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts ENGINE CONTROL Accelerator control, anti-gas cylinder, adjusting

Volvo Construction Equipment

12/14/2014

A25C Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002

BATTERY Battery charging capacity, checking Batteries, replacing

32 321-002 321-074 33 331-018

0.50 1.50 1.00 1.50

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Charging test in machine (with measuring instrument) STARTING SYSTEM Starter motor, replacing

35 352-002 352-008

0.50 0.50

352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.50 0.50 0.50

0.50 0.50 0.50 0.50 0.50 0.50 1.00 1.50 0.50 0.50 0.50 1.50 0.50

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Horn switch, replacing Rotating beacon, installing new Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing ECU, replacing

0.25 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Load sensor, adjusting Load sensor, control measurement

36 361-002 361-010 361-017 362-002 362-003 362-016 362-900 363-002 363-003 363-004 364-004 364-008 367-020 38 386-001 386-002

12/14/2014

Volvo Construction Equipment

A25C Op.no.

time (h)

Notes

POWER TRANSMISSION

42 421-002 421-051 421-054 421-059

1.00 1.00 4.00 0.50

421-060 421-061 421-062 421-065 421-070 421-072 421-073 421-074 421-078

0.50 0.50 2.00 3.00 7.00 7.00 5.50 7.00 2.00

421-079

0.25

43 434-002 434-004 434-015 434-016 434-059

1.75 2.00 7.00 1.00 0.75

434-060 434-061

0.50 1.00

434-073 434-074

3.00 2.00

45 451-004 451-005 451-006

1.00 1.00 3.50

451-007 451-010 451-013 451-014

0.50 0.75 1.50 3.50

46 461-043

4.00

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Dropbox, replacing seal for input shaft Dropbox, oil pump, replacing Dropbox, replacing pneumatic air cylinder for high and low gear Dropbox, adjusting control for high and low gear Differential lock longitudinal, adjusting engagement Dropbox, installing Dropbox, removing PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft for rear boggie axel, replacing Intermediate shaft and/or bearing, replacing (in frame joint) Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing Propeller shaft, removed reconditioning Propeller shaft between transmission and dropbox, replacing FRONT AXLE; REAR AXLE Hub, replacing seal

Volvo Construction Equipment

12/14/2014

A25C Op.no.

time (h)

468-005

0.50

48 482-000

20.00

482-001

3.00

49 491-006

3.50

Notes

Differential lock rear, adjusting engagement POWER TAKE OFF Flywheel housing and complete power take off, changing Power take off engine crankshaft for hydraulic pump removed MISCELLANEOUS Oil cooler, replacing

BRAKE

51 510-001 510-002 511-001 511-002 511-004 511-005 511-045 511-081 512-001 512-002 512-004 512-005

1.00 0.25 0.50 4.00 3.00 1.50 2.00 1.00 0.50 4.00 3.00 1.50

512-045 512-081

2.00 1.00

1.00

HYDRAULIC BRAKE SYSTEM Brake system, bleeding

52 520-037 55 550-002 550-005 550-009 550-010 550-012 550-013

0.50 2.00 0.50 1.00 2.00 0.75

550-014 551-003

1.50 0.50

12/14/2014

Volvo Construction Equipment

A25C Op.no.

time (h)

56 561-004 561-022 563-010

1.00 0.25 1.00

563-073

1.00

Notes

COMPRESSED-AIR BRAKE Compressor, replacing Pressure regulator, adjusting Relay valve (load unit), reconditioning incl. removing and fitting Foot brake valve (pneumatic) removed, reconditioning

STEERING

64 642-026 643-010 645-001 645-006 645-028

3.00 3.50 0.50 5.00 0.50

645-054 645-060 645-080

1.00 3.00 2.00

645-081 645-082 645-084 645-085 647-093 647-095

3.00 3.00 1.00 1.50 2.00 0.50

STEERING Steering gear, replacing Steering linkage, checking and adjusting Steering cylinder bearing, checking clearanse Steering cylinder, replacing Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder, repacking in machine Steering valve neutral position and valve spool end float, checking Steering valve removed, reconditioning Steering valve, replacing Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, replacing hydraulic pump Auxiliary steering, adjusting working- and stand-by pressure

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-020

3.00

FRAME Load unit frame, checking measurements

5.00

SUSPENSION Spring element front, replacing all

72 727-001 74 741-005 741-006 741-036 742-007

0.50 4.00 2.00 10.00

FRAME LINK Frame joint, checking clearance Frame joint, measuring and adjusting clearence Frame joint, replacing bearings Frame joint, replacing hitch

Volvo Construction Equipment

12/14/2014

A25C Op.no.

time (h)

742-038 742-040 742-044 742-046

1.50 9.00 1.00 1.50

Notes

Articulated joint, checking clearence Steering joint, replacing bearings Articulated joint, replacing bushing Frame joint, changing metallic bearing (machine separated)

75 754-010 754-020

3.00 2.00

754-021 754-022 754-031 756-010 756-011

1.00 1.00 1.00 3.00 6.00

756-012

1.00

756-014

1.00

756-015 756-024

3.00 1.00

756-026 756-027

3.00 1.50

AXLE SUSPENSION Replacing link bearing (rubber bearing), front axle Load unit triangular stay, replacing link bearing (rubber bearing) Front bogie axle cross stay, adjusting Triangular stay link bearing attachments, adjusting Rear bogie axle cross stay, adjusting Bogie member, replacing rubber element Bogie member, replacing rubber bearing (one side) Cross stay rubber bushing (bearing), replacing (front) Cross stay rubber bushing (bearing), replacing, (rear) Cross stay, checking and adjusting Bogie beam, changing rubber spring, one side (front) Bogie, replacing all rubber elements both sides A-frame bushing, front on load unit, changing

1.50

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Shock absorber front, replacing all

0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

76 761-001 77 771-001

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-002 843-012 843-013 843-048

1.00 1.50 1.00 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.00

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing

85 852-002

12/14/2014

Volvo Construction Equipment

A25C Op.no.

87 873-004 873-006 873-008 874-002 874-003 874-005 874-006

time (h)

2.00 2.00 1.50 1.50 0.50 2.00 4.00

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 913-003

0.50

913-008

2.00

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, ground dependent, changing

1.50

UNIT, LOAD HANDLING Tilt cylinder removed, repacking

0.50 2.00 0.50 5.00 3.50 2.00 3.00 3.00

LOAD CARRIER Tipping control, adjusting Tipping valve, changing wire Dump body position indicator, adjusting Hoist cylinder, changing Hoist cylinder removed, reconditioning Tipping valve, replacing Dump body joint, changing tipping bearing Dump body, adjusting against frame

0.80

MISCELLANEOUS Shift valve, checking

94 945-010 95 951-001 951-002 951-003 951-004 951-006 951-010 951-040 951-041 99 993-030

Volvo Construction Equipment

12/14/2014

A25C 4x4 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-001 171-001

0.75 1.00

171-002

1.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-061 173-066 173-074 173-075

7.00 10.00 0.25 0.75 3.00 3.00 8.00 16.00 1.00 1.50 0.50 1.00 1.50

173-085

3.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-072 210-073 210-074 214-012 214-096

2.00 5.50 7.00 5.50 7.00 0.75 1.50

ENGINE Compression test Engine, removing Engine, installing Engine and transmission, removing Engine and transmission, mounting Valves, adjusting Valve cap, changing

0.75

LUBRICATING SYSTEM Lubrication oil pressure, checking

0.50 0.50 0.50 0.50 0.50

FUEL SYSTEM Fuel system, bleeding Feed pump, checking feed pressure Idling speed, checking and adjusting Stall speed, checking Idling speed, checking

22 221-021 23 233-001 233-004 236-001 236-002 236-003

12/14/2014

Volvo Construction Equipment

A25C 4x4 Op.no.

time (h)

236-004 236-030 236-031 236-044 236-073

0.50 0.50 1.00 0.50 3.50

237-002

1.75

0.50 1.50 1.00 0.50 0.25 0.50 0.50 1.00

25 255-070 255-071 255-072 256-001 256-002 256-003 256-004 258-002 26 261-002 261-004 261-008 261-010 261-072 263-001 263-002 263-003 263-004 263-005 263-006 263-007 263-009 263-010 263-012 263-013

0.25 1.00 1.50 1.00 0.50 0.75 1.00 1.00 1.00 0.25 1.00 1.00 0.75 0.50 0.50 0.50

263-022

0.50

27 272-001

1.00

Notes

Volvo Construction Equipment

12/14/2014

A25C 4x4 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002

BATTERY Battery charging capacity, checking Batteries, replacing

32 321-002 321-074 33 331-018

0.50 1.50 1.00 1.50

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Charging test in machine (with measuring instrument) STARTING SYSTEM Starter motor, replacing

35 352-002 352-008

0.50 0.50

352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.50 0.50 0.50

0.50 0.50 0.50 0.50 0.50 0.50 1.00 1.50 0.50 0.50 0.50 1.50 0.50

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Horn switch, replacing Rotating beacon, installing new Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing ECU, replacing

0.25 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Load sensor, adjusting Load sensor, control measurement

36 361-002 361-010 361-017 362-002 362-003 362-016 362-900 363-002 363-003 363-004 364-004 364-008 367-020 38 386-001 386-002

12/14/2014

Volvo Construction Equipment

A25C 4x4 Op.no.

time (h)

Notes

POWER TRANSMISSION

42 421-002 421-051 421-054 421-059

1.00 1.00 4.00 0.50

421-060 421-061 421-062 421-065 421-070 421-072 421-073 421-074 421-078

0.50 0.50 2.00 3.00 7.00 7.00 5.50 7.00 2.00

421-079

0.25

43 434-002 434-004 434-015 434-016 434-059

1.75 2.00 7.00 1.00 0.75

434-060 434-061

0.50 1.00

434-073 434-074

3.00 2.00

45 451-004 451-005 451-006

1.00 1.00 3.50

451-007 451-010 451-013 451-014

0.50 0.75 1.50 3.50

46 461-043

4.00

Volvo Construction Equipment

12/14/2014

A25C 4x4 Op.no.

time (h)

468-005

0.50

48 482-000

20.00

482-001

3.00

49 491-006

3.50

Notes

BRAKE

51 510-001 510-002 511-001 511-002 511-004 511-005 511-045 511-081 512-001 512-002 512-004 512-005

1.00 0.25 0.50 4.00 3.00 1.50 2.00 1.00 0.50 4.00 3.00 1.50

512-045 512-081

2.00 1.00

1.00

HYDRAULIC BRAKE SYSTEM Brake system, bleeding

52 520-037 55 550-002 550-005 550-009 550-010 550-012 550-013

0.50 2.00 0.50 1.00 2.00 0.75

550-014 551-003

1.50 0.50

12/14/2014

Volvo Construction Equipment

A25C 4x4 Op.no.

time (h)

56 561-004 561-022 563-010

1.00 0.25 1.00

563-073

1.00

Notes

COMPRESSED-AIR BRAKE Compressor, replacing Pressure regulator, adjusting Relay valve (load unit), reconditioning incl. removing and fitting Foot brake valve (pneumatic) removed, reconditioning

STEERING

64 642-026 643-010 645-001 645-006 645-028

3.00 3.50 0.50 5.00 0.50

645-054 645-060 645-080

1.00 3.00 2.00

645-081 645-082 645-084 645-085 647-093 647-095

3.00 3.00 1.00 1.50 2.00 0.50

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-020

3.00

FRAME Load unit frame, checking measurements

5.00

SUSPENSION Spring element front, replacing all

72 727-001 74 741-005 741-006 741-036 742-007

0.50 4.00 2.00 10.00

FRAME LINK Frame joint, checking clearance Frame joint, measuring and adjusting clearence Frame joint, replacing bearings Frame joint, replacing hitch

Volvo Construction Equipment

12/14/2014

A25C 4x4 Op.no.

time (h)

742-038 742-040 742-044 742-046

1.50 9.00 1.00 1.50

Notes

Articulated joint, checking clearence Steering joint, replacing bearings Articulated joint, replacing bushing Frame joint, changing metallic bearing (machine separated)

75 754-010 754-020

3.00 2.00

754-021 754-022 754-031 756-010 756-011

1.00 1.00 1.00 3.00 6.00

756-012

1.00

756-014

1.00

756-015 756-024

3.00 1.00

756-026 756-027

3.00 1.50

1.50

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Shock absorber front, replacing all

0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

76 761-001 77 771-001

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-002 843-012 843-013 843-048

1.00 1.50 1.00 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.00

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing

85 852-002

12/14/2014

Volvo Construction Equipment

A25C 4x4 Op.no.

87 873-004 873-006 873-008 874-002 874-003 874-005 874-006

time (h)

2.00 2.00 1.50 1.50 0.50 2.00 4.00

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 913-003

0.50

913-008

2.00

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, ground dependent, changing

1.50

UNIT, LOAD HANDLING Tilt cylinder removed, repacking

0.50 2.00 0.50 5.00 3.50 2.00 3.00 3.00

LOAD CARRIER Tipping control, adjusting Tipping valve, changing wire Dump body position indicator, adjusting Hoist cylinder, changing Hoist cylinder removed, reconditioning Tipping valve, replacing Dump body joint, changing tipping bearing Dump body, adjusting against frame

0.80

MISCELLANEOUS Shift valve, checking

94 945-010 95 951-001 951-002 951-003 951-004 951-006 951-010 951-040 951-041 99 993-030

Volvo Construction Equipment

12/14/2014

A25D Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 170-001 170-005

0.75 0.25

171-001

1.00

171-002

1.00

172-002 172-004 172-004 173-002 173-004 173-007 173-010 173-012 173-014

3.50 7.50 13.00 0.30 0.50 1.00 3.50 6.00 11.00

19 191-021

0.20

11000 - 19999 11000 - 19999

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

0.90

200-068

1.00

200-068

1.25

200-070

0.90

200-070

0.90

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed 11001 - 12077 ECU 61001 - 61118 E-ECU, MID 128, changing non-programmed 13001 - 15330 ECU E-ECU, MID 128, changing non-programmed 15001 - 19999 ECU 72101 - 79999 E-ECU, MID 128, changing pre-programmed ECU15001 - 19999 72101 - 79999 E-ECU, MID 128, changing pre-programmed ECU13001 - 19999 72001 - 79999 E-ECU, MID 128, changing pre-programmed ECU11001 - 12077 61001 - 61118

12/14/2014

Volvo Construction Equipment

A25D Op.no.

time (h)

Notes

21 210-002

5.50

ENGINE Compression test

210-002

2.50

Compression test

210-070 210-072 210-073 210-074 210-092

10.00 11.00 8.50 8.50 0.80

212-051

1.00

212-052

1.50

214-012

5.50

Engine, removing Engine, installing Engine and transmission, removing Engine and transmission, mounting Engine rotation speed sensor (camshaft), replacing Flywheel housing with power take-off (PTO), removing from engine (out of machine) Flywheel housing with power take-off (PTO), mounting on engine (out of machine) Valves, adjusting

214-012

5.50

Valves, adjusting

215-042 215-043

6.50 3.00

Camshaft, replacing Camshaft setting, checking

216-014 216-014 216-018

3.00 1.75 24.00

217-004 217-005 218-001 218-007

4.00 4.50 1.50 4.00

Crankshaft, replacing front oil seal Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

15000 - 19999 72100 - 79999 11000 - 12999 61000 - 61118

15001 - 19999 72101 - 79999

15000 - 19999 72100 - 79999 15000 - 19999 72100 - 79999 13001 - 19999 72100 - 79999

13000 - 19999 72000 - 79999

Oil sump gasket, changing Oil level sensor, changing Rubber cushion, replacing Engine mounting rear, changing

22 221-022

0.60

223-006

5.00

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 71000 - 79999 gauge 11000 - 19999 Oil cooler, replacing

23 230-001 233-001

0.50 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

233-004

0.70

Feed pump, checking feed pressure

233-004

0.70

Feed pump, checking feed pressure

233-004

0.70

Feed pump, checking feed pressure

Volvo Construction Equipment

15000 - 19999 72100 - 79999 15001 - 19999 72101 - 79999 13001 - 15330 72001 - 72047 11001 - 12077 61001 - 61118

12/14/2014

A25D Op.no.

time (h)

233-010

2.00

Fuel pump, inspection

236-002 237-002 237-012

0.90 2.00 5.50

Stall speed, checking Injectors, replacing all Unit injector, replacing

237-016

11.00

237-123

0.70

25 255-002 255-071 256-006 258-002 258-016

1.25 2.50 0.70 3.00 0.70

258-017

0.80

Notes

Injectors, replacing copper sleeve in machine

15000 - 19999 72100 - 79999 15000 - 19999 72100 - 79999

Injector shut off, manual INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm

26 260-002 261-004

5.50 0.90

COOLING SYSTEM Cooling system, flushing Coolant, changing

261-004

0.90

Coolant, changing

261-004

0.90

Coolant, changing

261-004

0.90

Coolant, changing

261-011 261-013 262-002 262-002

1.50 2.00 2.00 2.50

Radiator, removing Radiator, installing Coolant pump, replacing Coolant pump, replacing

262-071 262-098

0.90 1.25

Coolant pump removed, reconditioning Thermostat, replacing

263-063

0.70

263-064

0.80

Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking/adjusting high rpm

12/14/2014

11001 - 12077 61001 - 61118

Volvo Construction Equipment

13001 - 19999 72001 - 79999 11000 - 12999 61000 - 61118 11000 - 12999 61000 - 61118 13001 - 19999 72001 - 79999

11000 - 12999 61000 - 61118 13001 - 19999 72001 - 79999

A25D Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.60 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.90

BATTERY Batteries, replacing

32 321-002

0.40

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

321-002

0.90

Alternator, replacing incl function check

33 331-018

0.90

STARTING SYSTEM Starter motor, replacing

331-018

1.75

Starter motor, replacing

31 311-002

35 352-002 352-024

0.50 0.75

352-060

0.75

353-016 356-056 356-057

0.50 0.50 0.50

36 360-001 361-002 361-017 362-002 362-003 362-900 363-002 363-004 364-004 366-060

0.75 1.00 0.50 0.50 0.50 1.00 1.25 0.50 0.25 0.70

366-062

0.70

11001 - 12077 61001 - 61118 13001 - 19999 72001 - 79999 13001 - 19999 72001 - 79999 11001 - 12077 61001 - 61118

Volvo Construction Equipment

12/14/2014

A25D Op.no.

time (h)

366-064

1.00

366-064

1.50

366-066

0.90

366-066

1.25

38 386-008 39 390-902 398-001

0.60

2.00 0.50

Notes

V-ECU, MID 187, changing non-programmed 13575 - 19999 ECU 72101 - 79999 V-ECU, MID 187, changing non-programmed 11001 - 13574 ECU 61001 - 61118 V-ECU, MID 187, changing pre-programmed ECU13575 - 19999 72101 - 79999 V-ECU, MID 187, changing pre-programmed ECU11001 - 13574 61001 - 61118 INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing 13001 - 19999 72001 - 79999 MISCELLANEOUS CareTrack, installing new CareTrack antenna, replacing

POWER TRANSMISSION

42 421-001

1.75

421-002 421-047 421-054

1.75 0.50 2.00

421-057 421-062 421-070

3.00 1.50 10.00

421-072

11.00

421-083 421-084

1.25 1.00

TRANSMISSION, HYDRAULIC CONTROL Checking of main, torque converter and lubricating oil pressure Transmission oil pressure, checking Gear selector, replacing Seal for rear output shaft, replacing 13001 - 19999 72001 - 79999 Retarder valve, replacing of seal Induction sensor for turbine speed, changing Transmission, removing 13001 - 19999 72001 - 79999 Transmission, installing 13001 - 19999 72001 - 79999 Transmission, remove from a non mounted engine Transmission, fitting on a non mounted engine

43 432-076

0.70

432-078 434-064

0.60 0.50

434-073 434-074

4.00 3.00

45 451-006

12/14/2014

6.50

GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU Differential lock longitudinal, adjustment of sender unit Dropbox, installing Dropbox, removing PROPELLER SHAFT Intermediate shaft and/or bearing, replacing (in frame joint)

Volvo Construction Equipment

15534 - 19999 72219 - 79999

A25D Op.no.

time (h)

46 461-011 461-037 461-038 463-006 463-011 463-016 463-079

8.00 4.00 2.50 9.00 8.00 0.50 2.00

464-011 464-084 468-005 468-062

8.00 9.50 0.50 0.50

48 482-004 49 491-006

8.00

1.25

Notes

FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Spindle, replacing one side Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft 6-wheel drive, sealing and bearing, replacing Centre gear, removing and fitting Spindle, replacing one side Differential lock rear, adjusting engagement Transverse differential lock/axle, checking and adjusting POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning MISCELLANEOUS Oil cooler, replacing

BRAKE

51 511-002 511-005 511-045 511-081 512-002 512-005

6.50 1.75 4.00 1.00 4.00 1.75

512-045 512-045 513-005

4.00 4.00 1.75

WHEEL BRAKE Brake disc, replacing one Brake pads, replacing (one wheel, front axle) Brake calliper, replacing one Brake calliper removed, reconditioning Brake disc, replacing one Brake pads, replacing (one wheel, first boggie axle) Brake caliper, replacing one Brake caliper, replacing one Brake pads, replacing (one wheel, 2:d boggie axle)

1.00

HYDRAULIC BRAKE SYSTEM Brake system, bleeding

3.00 1.00 2.00 1.50 1.75

PARKING BRAKE Parking brake, replacing brake disc Spring brake cylinder, replacing Parking brake , replacing brake caliper Parking brake, replacing brake pads Parking brake, replacing brake pads

52 520-037 55 550-005 550-009 550-012 550-014 550-014

72001 - 79999 15001 - 19999

Volvo Construction Equipment

12/14/2014

A25D Op.no.

time (h)

550-015 550-016 553-000

0.50 0.50 0.40

56 560-002 560-003 561-004 561-023 561-024 563-004

1.25 0.10 2.50 0.30 0.30 1.75

Notes

Parking brake, manually releasing Parking brake lever, changing Load and dump brake, working pressure, checking and adjusting COMPRESSED-AIR BRAKE Compressed air brake, function check Brake system, relieve pressure Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting Foot brake valve (pneum), replacing

STEERING

64 642-026 642-058 643-010

3.00 1.00 1.50

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting

643-010

2.00

Steering linkage, checking and adjusting

643-012

0.40

Steering angle, checking and adjusting

643-013

0.80

Steering times, checking and adjusting

643-014

1.00

643-017

2.50

Steering valve, neutral position, checking and adjusting Lever bracket, steering bearing, replacing

645-004 645-005 645-054

1.00 1.25 0.60

Steering cylinder, removing Steering cylinder, installing Steering cylinder, replacing bearings

645-054 645-054

2.50 0.50

Steering cylinder, replacing bearings Steering cylinder, replacing bearings

645-060 645-077

2.00 1.00

645-084 645-085 647-095

1.00 1.25 1.00

647-096

1.00

Steering cylinder, repacking in machine Steering cylinder removed, reconditioning incl replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by pressure Auxiliary steering, hydraulic pump, removing

12/14/2014

Volvo Construction Equipment

13001 - 19999 13001 - 19999 11731 - 19999

72210 - 79999 15514 - 19999 71000 - 72209 11000 - 15513 72210 - 79999 15514 - 19999 72210 - 79999 15514 - 19999 72210 - 79999 15514 - 19999 72210 - 79999 15514 - 19999

15207 - 19999 72148 - 79999 11000 - 15206 71000 - 72148

A25D Op.no.

time (h)

647-097

2.00

Notes

Auxiliary steering, hydraulic pump, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

0.90 1.50

FRAME Protecting plate, removal Protecting plate, installation

74 741-001

7.50

FRAME LINK Frame joint, separating machine

741-036 741-041

2.00 1.50

742-040

8.00

Frame joint, replacing bearings Frame joint, changing bearing, machine separated15534 - 19999 (on load unit frame) 72219 - 79999 Steering joint, replacing bearings

75 754-010 756-011

1.50 5.50

756-024

2.00

756-027 756-028 756-029

2.00 2.50 0.90

756-030

7.00

AXLE SUSPENSION Replacing link bearing (rubber bearing), front axle Bogie member, replacing rubber bearing (one side) Bogie beam, changing rubber spring, one side (front) A-frame bushing, front on load unit, changing A-frame bushing, rear on load unit, changing Bogie beam, changing rubber bushing on removed beam Bogie beam, changing

0.60

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

15534 - 19999 72219 - 79999

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

4.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Electric hood pump, changing

1.00

DOORS; HATCH; COVER PLATE, (all) Door, replacing

82 821-002 821-060 83 831-004

Volvo Construction Equipment

11000 - 19999

12/14/2014

A25D Op.no.

time (h)

Notes

71000 - 79999 61000 - 61118 831-006 831-052

0.60 0.60

Door lock, replacing Cab door, removing door catch

831-053

0.30

Cab door, installing door catch

3.00 3.00 2.50 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.00 0.80 0.40

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing Operator's seat, removing Operator's seat, installing

3.00 1.00 0.90 0.90 1.50 0.80 2.50 4.00 4.00 5.00 1.75

84 843-002 843-012 843-013 843-048 85 852-002 852-003 852-004 87 873-004 873-006 873-008 873-009 874-002 874-003 874-008 874-010 874-011 874-012 874-014

11000 - 19999 71000 - 79999 61000 - 61118 11000 - 19999 71000 - 79999 61000 - 61118

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002

0.40

GENERAL Hydraulic system, bleeding

900-003 900-005 900-006

0.10 0.30 0.20

Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection

0.60

WORKING HYDRAULICS; SERVO HYDRAULICS Dump lever, changing

91 912-078

12/14/2014

Volvo Construction Equipment

11731 - 19999 71001 - 79999

A25D Op.no.

time (h)

Notes

912-079 912-080

10.00 3.00

912-115 912-116 913-003

5.00 5.00 0.90

913-004

0.80

913-007 913-010

0.30 2.50

Steering and tipping valve, replacing Steering and dumping valve (removed), reconditioning Steering and tipping valve, removal Steering and tipping valve, installation Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing

913-010

2.50

Hydraulic pump, replacing

913-043 913-068 914-095

0.70 1.50 0.90

Torque limiting valve, checking and adjusting Pump regulator, checking Dumping lever, checking pressure

95 951-003 951-004 951-005 951-005 951-006 951-007 951-008 951-011

0.30 2.00 1.00 0.90 3.00 1.00 1.00 0.30

951-030 951-040 951-041

0.40 2.50 2.50

LOAD CARRIER Dump body position indicator, adjusting Hoist cylinder, changing Hoist cylinder bearing, changing Hoist cylinder bearing, changing Hoist cylinder removed, reconditioning Hoist cylinder, removal Hoist cylinder, installation Cylinder, rear flap, gas pressure, checking and adjusting Dump body alternative, lowering Dump body joint, changing tipping bearing Dump body, adjusting against frame

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

Volvo Construction Equipment

11731 - 19999 72001 - 79999 11731 - 19999 72001 - 79999 11731 - 19999 71001 - 79999 11000 - 11731 61000 - 61118

12/14/2014

A25D 4x4 Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 170-001 170-005

0.75 0.25

171-001

1.00

171-002

1.00

172-002 172-004 172-004 173-002 173-004 173-007 173-010 173-012 173-014

3.50 7.50 13.00 0.30 0.50 1.00 3.50 6.00 11.00

19 191-021

0.20

11000 - 19999 11000 - 19999

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

0.90

200-068

1.00

200-068

1.25

200-070

0.90

200-070

0.90

200-070

0.80

12/14/2014

Volvo Construction Equipment

A25D 4x4 Op.no.

time (h)

21 210-002 210-002 210-070 210-072 210-073 210-074 210-092

5.50 2.50 10.00 11.00 8.50 8.50 0.80

212-051

1.00

212-052

1.50

214-012 214-012 215-042 215-043 216-014 216-014 216-018 217-004 217-005 218-001 218-007

5.50 5.50 6.50 3.00 3.00 1.75 24.00 4.00 4.50 1.50 4.00

22 221-022

0.60

Notes

ENGINE Compression test Compression test Engine, removing Engine, installing Engine and transmission, removing Engine and transmission, mounting Engine rotation speed sensor (camshaft), replacing Flywheel housing with power take-off (PTO), removing from engine (out of machine) Flywheel housing with power take-off (PTO), mounting on engine (out of machine) Valves, adjusting Valves, adjusting Camshaft, replacing Camshaft setting, checking Crankshaft, replacing front oil seal Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil sump gasket, changing Oil level sensor, changing Rubber cushion, replacing Engine mounting rear, changing

15001 - 19999

15000 - 19999 15000 - 19999 13001 - 19999

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 11000 - 19999 gauge 71000 - 79999

23 230-001 233-001

0.50 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

233-004

0.70

Feed pump, checking feed pressure

233-004

0.70

Feed pump, checking feed pressure

233-004

0.70

Feed pump, checking feed pressure

233-010

2.00

Fuel pump, inspection

236-002 237-002 237-012 237-016 237-123

0.90 2.00 5.50 11.00 0.70

15000 - 19999

Stall speed, checking Injectors, replacing all Unit injector, replacing Injectors, replacing copper sleeve in machine Injector shut off, manual Volvo Construction Equipment

15000 - 19999 72100 - 79999 15001 - 19999 72101 - 79999 13001 - 15330 72001 - 72047 61001 - 61118 11001 - 12077 61001 - 61118 11001 - 12077

15000 - 19999 15000 - 19999

12/14/2014

A25D 4x4 Op.no.

time (h)

25 255-002 255-071 256-006 258-002 258-016

1.25 2.50 0.70 3.00 0.70

258-017

0.80

Notes

INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm

26 260-002 261-004

5.50 0.90

COOLING SYSTEM Cooling system, flushing Coolant, changing

261-004 261-004 261-004

0.90 0.90 0.90

Coolant, changing Coolant, changing Coolant, changing

261-011 261-013 262-002 262-002 262-071 262-098

1.50 2.00 2.00 2.50 0.90 1.25

Radiator, removing Radiator, installing Coolant pump, replacing Coolant pump, replacing Coolant pump removed, reconditioning Thermostat, replacing

263-063

0.70

263-064

0.80

Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking/adjusting high rpm

13001 - 19999 72001 - 79999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.60 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.90

BATTERY Batteries, replacing

32 321-002

0.40

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

321-002

0.90

Alternator, replacing incl function check

31 311-002

12/14/2014

Volvo Construction Equipment

11001 - 12077 61001 - 61118 13001 - 19999 72001 - 79999

A25D 4x4 Op.no.

time (h)

Notes

33 331-018

0.90

STARTING SYSTEM Starter motor, replacing

331-018

1.75

Starter motor, replacing

35 352-002 352-024

0.50 0.75

352-060

0.75

353-016 356-056 356-057

0.50 0.50 0.50

36 360-001 361-002 361-017 362-002 362-003 362-900 363-002 363-004 364-004 366-060

0.75 1.00 0.50 0.50 0.50 1.00 1.25 0.50 0.25 0.70

366-062

0.70

366-064

1.00

366-064

1.50

366-066

0.90

366-066

1.25

38 386-008 39 390-902 398-001

0.60

2.00 0.50

13001 - 19999 72001 - 79999 11001 - 12077 61001 - 61118

LIGHTING Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Headlight, complete, changing (low beam 1 pc.) incl. setting/adjustment Rear lamp, replacing one Work lighting, replacing one head lamp assy Work lighting, replacing one insert OTHER ELECTRICAL EQUIPMENT Combination control (by steering wheel), changing Flasher unit, replacing relay Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Rotating beacon, installing new Windscreen wiper front, replacing motor Windscreen flusher pump, replacing Switch, replacing C-ECU, MID178, changing non-programmed ECU11001 - 13574 61001 - 61118 C-ECU, MID178, changing pre-programmed ECU11001 - 13574 61001 - 61118 V-ECU, MID 187, changing non-programmed 13575 - 19999 ECU 72101 - 79999 V-ECU, MID 187, changing non-programmed 11001 - 13574 ECU 61001 - 61118 V-ECU, MID 187, changing pre-programmed ECU13575 - 19999 72101 - 79999 V-ECU, MID 187, changing pre-programmed ECU11001 - 13574 61001 - 61118 INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing 13001 - 19999 72001 - 79999 MISCELLANEOUS CareTrack, installing new CareTrack antenna, replacing

Volvo Construction Equipment

12/14/2014

A25D 4x4 Op.no.

time (h)

Notes

POWER TRANSMISSION

42 421-001

1.75

421-002 421-047 421-054

1.75 0.50 2.00

421-057 421-062 421-070

3.00 1.50 10.00

421-072

11.00

421-083 421-084

1.25 1.00

43 432-076

0.70

432-078 434-064

0.60 0.50

434-073 434-074

4.00 3.00

45 451-006 46 461-011 461-037 461-038 463-016 464-011 464-084 468-005 468-062 48 482-004

12/14/2014

GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU Differential lock longitudinal, adjustment of sender unit Dropbox, installing Dropbox, removing

6.50

PROPELLER SHAFT Intermediate shaft and/or bearing, replacing (in frame joint)

8.00 4.00 2.50 0.50 8.00 9.50 0.50 0.50

FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Dog clutch 6x6, checking and adjusting Centre gear, removing and fitting Spindle, replacing one side Differential lock rear, adjusting engagement Transverse differential lock/axle, checking and adjusting

8.00

POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning

Volvo Construction Equipment

15534 - 19999 72219 - 79999

15001 - 19999 72001 - 79999

A25D 4x4 Op.no.

49 491-006

time (h)

1.25

Notes

MISCELLANEOUS Oil cooler, replacing

BRAKE

51 511-002 511-005 511-045 511-081 512-002 512-045 512-045

6.50 1.75 4.00 1.00 4.00 4.00 4.00

1.00

HYDRAULIC BRAKE SYSTEM Brake system, bleeding

52 520-037 55 550-005 550-009 550-012 550-014 550-014 550-015 550-016 553-000 56 560-002 560-003 561-004 561-023 561-024

3.00 1.00 2.00 1.50 1.75 0.50 0.50 0.40

1.25 0.10 2.50 0.30 0.30

PARKING BRAKE Parking brake, replacing brake disc Spring brake cylinder, replacing Parking brake , replacing brake caliper Parking brake, replacing brake pads Parking brake, replacing brake pads Parking brake, manually releasing Parking brake lever, changing Load and dump brake, working pressure, checking and adjusting COMPRESSED-AIR BRAKE Compressed air brake, function check Brake system, relieve pressure Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

STEERING

64 642-026 642-058 643-010

3.00 1.00 1.50

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting

643-010

2.00

Steering linkage, checking and adjusting

Volvo Construction Equipment

13001 - 19999 13001 - 19999

15514 - 19999 72210 - 79999 11000 - 15513

12/14/2014

A25D 4x4 Op.no.

time (h)

Notes

643-012

0.40

Steering angle, checking and adjusting

643-013

0.80

Steering times, checking and adjusting

643-014

1.00

643-017

2.50

Steering valve, neutral position, checking and adjusting Lever bracket, steering bearing, replacing

645-004 645-005 645-054

1.00 1.25 0.60

Steering cylinder, removing Steering cylinder, installing Steering cylinder, replacing bearings

645-054 645-054

2.50 0.50

Steering cylinder, replacing bearings Steering cylinder, replacing bearings

645-060 645-077

2.00 1.00

645-084 645-085 647-095

1.00 1.25 1.00

647-096 647-097

1.00 2.00

71000 - 72209 15514 - 19999 72210 - 79999 15514 - 19999 72210 - 79999 15514 - 19999 72210 - 79999 15514 - 19999 72210 - 79999

15207 - 19999 72148 - 79999 11000 - 15206 71000 - 72148

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

0.90 1.50

FRAME Protecting plate, removal Protecting plate, installation

74 741-001

7.50

FRAME LINK Frame joint, separating machine

741-036 741-041

2.00 1.50

742-040

8.00

75 754-010 756-011

1.50 5.50

756-027

2.00

12/14/2014

15534 - 19999 72219 - 79999

Frame joint, replacing bearings Frame joint, changing bearing, machine separated15534 - 19999 (on load unit frame) 72219 - 79999 Steering joint, replacing bearings AXLE SUSPENSION Replacing link bearing (rubber bearing), front axle Bogie member, replacing rubber bearing (one side) A-frame bushing, front on load unit, changing

Volvo Construction Equipment

A25D 4x4 Op.no.

time (h)

756-028

2.50

A-frame bushing, rear on load unit, changing

0.60

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-002 821-060

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Electric hood pump, changing

83 831-004

1.00

DOORS; HATCH; COVER PLATE, (all) Door, replacing

831-006 831-052

0.60 0.60

Door lock, replacing Cab door, removing door catch

831-053

0.30

Cab door, installing door catch

3.00 3.00 2.50 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.00 0.80 0.40

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing Operator's seat, removing Operator's seat, installing

3.00 1.00 0.90 0.90 1.50 0.80 2.50 4.00 4.00 5.00

84 843-002 843-012 843-013 843-048 85 852-002 852-003 852-004 87 873-004 873-006 873-008 873-009 874-002 874-003 874-008 874-010 874-011 874-012

Volvo Construction Equipment

61000 - 61118 11000 - 19999 71000 - 79999 61000 - 61118 11000 - 19999 71000 - 79999 61000 - 61118 11000 - 19999 71000 - 79999

12/14/2014

A25D 4x4 Op.no.

time (h)

874-014

1.75

Notes

Thermostat, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection

0.40 0.10 0.30 0.20

91 912-078 912-079 912-080

0.60 10.00 3.00

912-115 912-116 913-003

5.00 5.00 0.90

913-004

0.80

913-007 913-010 913-010 913-043 913-068 914-095

0.30 2.50 2.50 0.70 1.50 0.90

WORKING HYDRAULICS; SERVO HYDRAULICS Dump lever, changing Steering and tipping valve, replacing Steering and dumping valve (removed), reconditioning Steering and tipping valve, removal Steering and tipping valve, installation Hydraulic pump, checking and adjusting standby 11000 - 19999 pressure Hydraulic pump, checking and adjusting max 11000 - 19999 working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 11731 - 19999 Hydraulic pump, replacing 11000 - 11730 Torque limiting valve, checking and adjusting Pump regulator, checking Dumping lever, checking pressure

95 951-003 951-004 951-005 951-005 951-006 951-007 951-008 951-011

0.30 2.00 1.00 0.90 3.00 1.00 1.00 0.30

951-030 951-040 951-041

0.40 2.50 2.50

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

12/14/2014

11731 - 19999

Volvo Construction Equipment

12/14/2014

A25E Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022

19 191-021

3.50 13.00 0.30 0.50 1.00 3.00 6.00 11.00 19.00 13.00 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-090

5.50 8.50 8.50 0.30

210-092

0.80

214-012 214-012 215-042 215-043

5.50 5.50 6.50 3.00

216-014 216-018

1.75 24.00

12/14/2014

73001 - 79999 13001 - 69999

Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

Volvo Construction Equipment

A25E Op.no.

time (h)

217-004 217-005 218-001 218-007

4.00 4.50 1.50 4.00

22 221-022

0.60

223-006

5.00

23 230-001 233-001 233-004 233-010 236-002 237-010 237-012 237-016

0.50 0.70 0.70 2.00 0.90 0.40 5.50 11.00

25 255-002 255-071 256-006 258-002 258-014 258-015 258-016

1.25 2.50 0.70 3.00 0.90 1.50 0.70

258-017

0.80

26 260-002 261-004 261-004 261-011 261-013 262-002 262-071 262-098 263-023 263-024 263-063

5.50 0.90 0.90 1.50 2.00 2.00 0.90 1.25 0.90 1.50 0.70

Notes

Oil sump gasket, changing Oil level sensor, changing Rubber cushion, replacing Engine mounting rear, changing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 73001 - 79999 gauge 13001 - 69999 Oil cooler, replacing FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure Fuel pump, inspection Stall speed, checking Unit injectors, adjusting pretension Unit injector, replacing Injectors, replacing copper sleeve in machine INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing Fan pump, removing Fan pump, installation Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Cooling system, flushing Coolant, changing Coolant, changing Radiator, removing Radiator, installing Coolant pump, replacing Coolant pump removed, reconditioning Thermostat, replacing Fan pump, removing Fan pump, installing Cooling fan motor, radiator, checking/adjusting low rpm

Volvo Construction Equipment

12/14/2014

A25E Op.no.

time (h)

263-064

0.80

Notes

Cooling fan motor, radiator, checking/adjusting high rpm

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.60 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.90

BATTERY Batteries, replacing

0.90

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

0.90

STARTING SYSTEM Starter motor, replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 33 331-018 35 352-002 36 363-002 366-064

1.25 1.00

366-066

0.90

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing

2.00 0.50

MISCELLANEOUS CareTrack, installing new CareTrack antenna, replacing

38 386-008 39 390-902 398-001

POWER TRANSMISSION

42 421-001

1.75

421-001

0.70

421-054 421-062 421-070 421-072

2.00 1.50 10.00 11.00

TRANSMISSION, HYDRAULIC CONTROL Checking of main, torque converter and lubricating oil pressure Checking of main, torque converter and lubricating oil pressure Seal for rear output shaft, replacing Induction sensor for turbine speed, changing Transmission, removing Transmission, installing

12/14/2014

Volvo Construction Equipment

A25E Op.no.

time (h)

421-083 421-084

1.25 1.50

43 432-076

0.70

432-078 434-002 434-004 434-064

0.60 1.75 2.00 0.60

434-065 434-073 434-074

0.40 4.00 3.00

45 451-006

6.50

46 461-011 461-037 461-038 463-006 463-011 463-016 463-079

8.00 4.00 2.50 9.00 8.00 0.50 2.00

464-011 464-084 468-062

8.00 9.50 0.50

48 482-004 49 491-006

8.00

1.25

Notes

Transmission, remove from a non mounted engine Transmission, fitting on a non mounted engine GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Rotation speed sensor, replacing Dropbox, installing Dropbox, removing PROPELLER SHAFT Intermediate shaft and/or bearing, replacing (in frame joint) FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Spindle, replacing one side Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft 6-wheel drive, sealing and bearing, replacing Centre gear, removing and fitting Spindle, replacing one side Transverse differential lock/axle, checking and adjusting POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning MISCELLANEOUS Oil cooler, replacing

BRAKE

51 511-002 511-005 511-045

WHEEL BRAKE Brake disc, replacing one Brake pads, replacing (one wheel, front axle) Brake calliper, replacing one

6.50 1.75 4.00

Volvo Construction Equipment

12/14/2014

A25E Op.no.

time (h)

511-081 512-005

1.00 1.75

512-045 512-045 513-005

4.00 4.00 1.75

Brake calliper removed, reconditioning Brake pads, replacing (one wheel, first boggie axle) Brake caliper, replacing one Brake caliper, replacing one Brake pads, replacing (one wheel, 2:d boggie axle)

1.00

HYDRAULIC BRAKE SYSTEM Brake system, bleeding

52 520-037

Notes

55 550-005 550-009 550-012 550-014 550-015 550-023 553-000

3.00 1.25 2.00 1.50 0.30 0.20 0.40

553-002

0.30

1.25 0.10 2.50 0.30 0.30 1.75

COMPRESSED-AIR BRAKE Compressed air brake, function check Brake system, relieve pressure Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting Foot brake valve (pneum), replacing

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 560-002 560-003 561-004 561-023 561-024 563-004 59 590-001

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

3.00 1.00 1.50 0.40 0.80 1.00

643-017 645-004 645-005

2.50 1.00 1.25

12/14/2014

Volvo Construction Equipment

A25E Op.no.

time (h)

645-052

1.00

645-054 645-054 645-084 645-085 647-095

0.60 2.50 1.25 1.25 1.00

647-096 647-097

1.00 2.00

Notes

Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-001 711-002 715-015 715-016

FRAME Frame extension, removing Frame extension, installing Protecting plate, removal Protecting plate, installation

3.00 4.00 0.90 1.50

74 741-001 741-041

7.50 1.50

741-050 742-040

1.25 8.00

FRAME LINK Frame joint, separating machine Frame joint, changing bearing, machine separated73001 - 79999 (on load unit frame) 13001 - 69999 Frame oscillating brake, brake pads, replacing Steering joint, replacing bearings

75 751-013 751-013 756-013 756-024

1.00 0.80 1.00 2.00

756-027 756-028 756-029

2.00 2.50 0.90

756-030

7.00

AXLE SUSPENSION Cross stay, rubber bushing, replacing Cross stay, rubber bushing, replacing Cross stay, rubber bushing, replacing Bogie beam, changing rubber spring, one side (front) A-frame bushing, front on load unit, changing A-frame bushing, rear on load unit, changing Bogie beam, changing rubber bushing on removed beam Bogie beam, changing

0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing

77 771-008

Volvo Construction Equipment

12/14/2014

A25E Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

4.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Electric hood pump, changing

83 831-004

1.00

DOORS; HATCH; COVER PLATE, (all) Door, replacing

831-006 831-052

0.60 0.60

Door lock, replacing Cab door, removing door catch

831-053

0.30

Cab door, installing door catch

3.00 2.50 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing Door window, replacing

0.50 0.80 0.40

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing Operator's seat, removing Operator's seat, installing

3.00 1.00 0.90 0.90 0.40 0.80 2.50 4.00 4.00 5.00 1.75

82 821-002 821-060

84 843-002 843-013 843-048 85 852-002 852-003 852-004 87 873-004 873-006 873-008 873-009 874-002 874-003 874-008 874-010 874-011 874-012 874-014

12/14/2014

Volvo Construction Equipment

73001 - 79999 13001 - 69999 73001 - 79999 13001 - 69999 73001 - 79999 13001 - 69999

A25E Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection

0.40 0.10 0.30 0.20

91 912-078 912-115 912-116 913-003

0.60 5.00 5.00 0.90

913-004

0.80

913-007 913-023 913-024 913-042 913-043 913-068 914-095

0.30 0.90 1.50 0.50 0.70 1.50 0.90

95 951-003 951-005 951-005 951-006 951-007 951-008 951-011

0.30 1.00 0.90 3.00 1.00 1.00 0.30

951-030 951-040 951-041

0.40 2.50 2.50

LOAD CARRIER Dump body position indicator, adjusting Hoist cylinder bearing, changing Hoist cylinder bearing, changing Hoist cylinder removed, reconditioning Hoist cylinder, removal Hoist cylinder, installation Cylinder, rear flap, gas pressure, checking and adjusting Dump body alternative, lowering Dump body joint, changing tipping bearing Dump body, adjusting against frame

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

Volvo Construction Equipment

12/14/2014

A25E 4x4 Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022

19 191-021

3.50 13.00 0.30 0.50 1.00 3.00 6.00 11.00 19.00 13.00 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-090

5.50 8.50 8.50 0.30

210-092

0.80

214-012 214-012 215-042 215-043 216-014 216-018 217-004

5.50 5.50 6.50 3.00 1.75 24.00 4.00

12/14/2014

ENGINE Compression test Engine and transmission, removing Engine and transmission, mounting Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Engine rotation speed sensor (camshaft), replacing Valves, adjusting Valves, adjusting Camshaft, replacing Camshaft setting, checking Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil sump gasket, changing

Volvo Construction Equipment

13001 - 69999

A25E 4x4 Op.no.

time (h)

217-005 218-001 218-007

4.50 1.50 4.00

22 221-022

0.60

223-006

5.00

23 230-001 233-001 233-004 233-010 236-002 237-010 237-012 237-016

0.50 0.70 0.70 2.00 0.90 0.40 5.50 11.00

25 255-002 255-071 256-006 258-002 258-014 258-015 258-016

1.25 2.50 0.70 3.00 0.90 1.50 0.70

258-017

0.80

26 260-002 261-004 261-004 261-011 261-013 262-002 262-071 262-098 263-023 263-024 263-063

5.50 0.90 0.90 1.50 2.00 2.00 0.90 1.25 0.90 1.50 0.70

263-064

0.80

Notes

Oil level sensor, changing Rubber cushion, replacing Engine mounting rear, changing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 73001 - 79999 gauge 13001 - 69999 Oil cooler, replacing FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure Fuel pump, inspection Stall speed, checking Unit injectors, adjusting pretension Unit injector, replacing Injectors, replacing copper sleeve in machine INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing Fan pump, removing Fan pump, installation Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Cooling system, flushing Coolant, changing Coolant, changing Radiator, removing Radiator, installing Coolant pump, replacing Coolant pump removed, reconditioning Thermostat, replacing Fan pump, removing Fan pump, installing Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking/adjusting high rpm

Volvo Construction Equipment

12/14/2014

A25E 4x4 Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.60 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.90

BATTERY Batteries, replacing

0.90

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

0.90

STARTING SYSTEM Starter motor, replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 33 331-018 35 352-002 36 363-002 366-064

1.25 1.00

366-066

0.90

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing

2.00 0.50

MISCELLANEOUS CareTrack, installing new CareTrack antenna, replacing

38 386-008 39 390-902 398-001

POWER TRANSMISSION

42 421-001

1.75

421-001

0.70

421-054 421-062 421-070 421-072 421-083 421-084

2.00 1.50 10.00 11.00 1.25 1.50

12/14/2014

Volvo Construction Equipment

A25E 4x4 Op.no.

time (h)

43 432-076

0.70

432-078 434-002 434-004 434-064

0.60 1.75 2.00 0.60

434-065 434-073 434-074

0.40 4.00 3.00

45 451-006 46 461-011 461-037 461-038 464-011 464-084 468-062 48 482-004 49 491-006

Notes

GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Rotation speed sensor, replacing Dropbox, installing Dropbox, removing

6.50

PROPELLER SHAFT Intermediate shaft and/or bearing, replacing (in frame joint)

8.00 4.00 2.50 8.00 9.50 0.50

FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Centre gear, removing and fitting Spindle, replacing one side Transverse differential lock/axle, checking and adjusting

8.00

POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning

1.25

MISCELLANEOUS Oil cooler, replacing

BRAKE

51 511-002 511-005 511-045 511-081 512-045 512-045

6.50 1.75 4.00 1.00 4.00 4.00

WHEEL BRAKE Brake disc, replacing one Brake pads, replacing (one wheel, front axle) Brake calliper, replacing one Brake calliper removed, reconditioning Brake caliper, replacing one Brake caliper, replacing one

1.00

HYDRAULIC BRAKE SYSTEM Brake system, bleeding

52 520-037

Volvo Construction Equipment

12/14/2014

A25E 4x4 Op.no.

time (h)

Notes

55 550-005 550-009 550-012 550-014 550-015 550-023 553-000

3.00 1.25 2.00 1.50 0.30 0.20 0.40

553-002

0.30

1.25 0.10 2.50 0.30 0.30

COMPRESSED-AIR BRAKE Compressed air brake, function check Brake system, relieve pressure Compressor, replacing Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

56 560-002 560-003 561-004 561-023 561-024

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

3.00 1.00 1.50 0.40 0.80 1.00

643-017 645-004 645-005 645-052

2.50 1.00 1.25 1.00

645-054 645-054 645-084 645-085 647-095

0.60 2.50 1.25 1.25 1.00

647-096 647-097

1.00 2.00

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering angle, checking and adjusting Steering times, checking and adjusting Steering valve, neutral position, checking and adjusting Lever bracket, steering bearing, replacing Steering cylinder, removing Steering cylinder, installing Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, replacing bearings Steering cylinder, replacing bearings Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, adjusting working- and stand-by pressure Auxiliary steering, hydraulic pump, removing Auxiliary steering, hydraulic pump, installation

12/14/2014

Volvo Construction Equipment

A25E 4x4 Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

0.90 1.50

74 741-001 741-041

7.50 1.50

742-040

8.00

FRAME LINK Frame joint, separating machine Frame joint, changing bearing, machine separated (on load unit frame) Steering joint, replacing bearings

0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing

77 771-008

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-002 821-060

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Electric hood pump, changing

83 831-004

1.00

DOORS; HATCH; COVER PLATE, (all) Door, replacing

831-006 831-052

0.60 0.60

Door lock, replacing Cab door, removing door catch

831-053

0.30

Cab door, installing door catch

3.00 2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

0.50 0.80 0.40

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing Operator's seat, removing Operator's seat, installing

3.00 1.00 0.90 0.90

AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing

84 843-002 843-013 85 852-002 852-003 852-004 87 873-004 873-006 873-008 873-009

Volvo Construction Equipment

73001 - 79999 13001 - 69999 73001 - 79999 13001 - 69999 73001 - 79999 13001 - 69999

12/14/2014

A25E 4x4 Op.no.

time (h)

874-002 874-003 874-008 874-010 874-011 874-012 874-014

0.40 0.80 2.50 4.00 4.00 5.00 1.75

Notes

Refrigerant, draining Cooling unit, performance test Refrigerant, filling incl vacuum pumping Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Thermostat, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection

0.40 0.10 0.30 0.20

91 912-078 912-115 912-116 913-003

0.60 5.00 5.00 0.90

913-004

0.80

913-007 913-023 913-024 913-042 913-043 913-068 914-095

0.30 0.90 1.50 0.50 0.70 1.50 0.90

95 951-003 951-005 951-005 951-006 951-007 951-008 951-011

0.30 1.00 0.90 3.00 1.00 1.00 0.30

951-030 951-040

0.40 2.50

12/14/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Dump lever, changing Steering and tipping valve, removal Steering and tipping valve, installation Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Pump, removal Pump, installation Working pumps, checking function Torque limiting valve, checking and adjusting Pump regulator, checking Dumping lever, checking pressure LOAD CARRIER Dump body position indicator, adjusting Hoist cylinder bearing, changing Hoist cylinder bearing, changing Hoist cylinder removed, reconditioning Hoist cylinder, removal Hoist cylinder, installation Cylinder, rear flap, gas pressure, checking and adjusting Dump body alternative, lowering Dump body joint, changing tipping bearing

Volvo Construction Equipment

A25E 4x4 Op.no.

time (h)

951-041

2.50

Dump body, adjusting against frame

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

Notes

Volvo Construction Equipment

12/14/2014

A30C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-001 171-001

0.75 1.00

171-002

1.25

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-061 173-066 173-074 173-075

7.00 10.00 0.25 0.75 4.00 4.00 7.00 16.00 1.00 1.50 1.00 1.00 1.50

173-085

3.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 210-073 210-074 214-012 214-096

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Engine and transmission, removing Engine and transmission, mounting Valves, adjusting Valve cap, changing

23 233-001 233-004 236-001 236-002 236-003 236-004 236-030

12/14/2014

2.00 8.50 45.00 11.00 5.50 7.00 0.75 1.50 0.50 0.75 0.50 0.50 0.25 0.25 1.50

FUEL SYSTEM Fuel system, bleeding Feed pump, checking feed pressure Idling speed, checking and adjusting Stall speed, checking Idling speed, checking Iow idling speed, checking and adjusting Injection timing, checking

Volvo Construction Equipment

A30C Op.no.

time (h)

236-031 237-002

1.00 2.00

Injection timing adjuster, checking Injectors, replacing all

0.50 1.50 1.00 0.50 0.25 0.50 0.50 1.50

25 255-070 255-071 255-072 256-001 256-002 256-003 256-004 258-002 26 261-002 261-004 261-008 261-010 261-072 262-071 263-001 263-002 263-003 263-004 263-005 263-006 263-007 263-009 263-010 263-012 263-013

0.25 1.50 2.50 1.00 0.50 2.00 0.75 1.00 1.00 1.00 0.25 1.00 1.00 0.75 0.50 0.50 0.50

263-022

0.50

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator, adjusting Coolant filter, changing Coolant pump removed, reconditioning Fan motor, removing Fan motor, changing piston rings Fan motor, installing Fan motor, checking working pressure Fan motor, adjusting working pressure Fan hydraulically driven, removing pump Fan hydraulically driven, fitting pump Fan hydraulically driven, replacing oil return filter Pump 3 (P3) standby pressure, checking Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002

0.50 1.50

BATTERY Battery charging capacity, checking Batteries, replacing

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

32 321-002

Volvo Construction Equipment

12/14/2014

A30C Op.no.

time (h)

321-074

1.50

33 331-099

1.25

Notes

Charging test in machine (with measuring instrument) STARTING SYSTEM Starter motor removed, replacing carbon brush kit

35 352-002 352-008

0.50 0.50

352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.50 0.50 0.50

0.50 0.50 0.50 0.50 0.50 0.50 1.00 1.50 0.50 0.50 0.50 0.50 0.50

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Horn switch, replacing Rotating beacon, installing new Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing ECU, replacing

36 361-002 361-010 361-017 362-002 362-003 362-016 362-900 363-002 363-003 363-004 364-004 364-008 367-020

POWER TRANSMISSION

42 421-001

1.75

421-050

0.75

421-051 421-054 421-057 421-059

0.50 4.00 0.50 0.50

421-060

0.50

12/14/2014

Volvo Construction Equipment

A30C Op.no.

time (h)

421-061 421-062 421-065 421-068 421-069 421-070 421-072 421-078

1.00 0.75 5.00 5.50 5.50 7.00 8.00 2.00

421-079

0.25

43 434-002 434-004 434-015 434-016 434-061

2.00 2.00 4.00 1.00 0.75

434-073 434-074

4.50 4.00

45 451-004 451-005 451-007 451-010 451-013 451-014 46 461-043 468-005

1.50 1.00 0.75 0.75 1.50 3.50

4.00 0.50

Notes

Induction sensor for output shaft, changing Induction sensor for turbine speed, changing Control system, replacing Transmission, removing (upwards) Transmission, installing (from above) Transmission, removing Transmission, installing Transmission, remove and fitting from a non mounted engine Transmission, replacing breather filter GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Dropbox, replacing seal for input shaft Dropbox, oil pump, replacing Differential lock longitudinal, adjusting engagement Dropbox, installing Dropbox, removing PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft for rear boggie axel, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing Propeller shaft, removed reconditioning Propeller shaft between transmission and dropbox, replacing FRONT AXLE; REAR AXLE Hub, replacing seal Differential lock rear, adjusting engagement

BRAKE

51 510-001 510-002 511-001 511-002 511-004 511-005 511-045 511-081

1.50 0.25 0.50 4.50 3.00 1.50 2.00 1.00

Volvo Construction Equipment

12/14/2014

A30C Op.no.

time (h)

512-001 512-002 512-004 512-005

0.50 4.50 3.00 1.50

512-045 512-081

2.50 1.00

1.00

HYDRAULIC BRAKE SYSTEM Brake system, bleeding

52 520-037 55 550-002 550-005 550-009 550-010 550-012 550-013

0.50 2.50 0.50 1.00 1.00 0.75

550-014 551-003

1.00 1.00

56 561-004 561-022 563-010

1.00 0.25 1.00

563-073

1.00

Notes

STEERING

64 642-026 643-010 645-001 645-003 645-006 645-054 645-060 645-080

3.00 3.50 0.50 0.50 5.00 1.00 3.00 2.00

645-081 645-082

3.00 3.00

12/14/2014

Volvo Construction Equipment

A30C Op.no.

time (h)

645-084 645-085 647-093 647-095

0.50 1.00 2.00 0.50

Notes

Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, replacing hydraulic pump Auxiliary steering, adjusting working- and stand-by pressure

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-020

3.00

FRAME Load unit frame, checking measurements

5.00

SUSPENSION Spring element front, replacing all

72 727-001 74 741-005 741-006 741-036 742-007 742-038 742-040 742-044 742-046

0.50 4.00 2.00 10.00 1.50 9.00 1.00 1.50

75 754-010 754-021 754-031 756-011

3.00 1.00 1.00 6.00

756-012

1.00

756-014

1.00

756-015 756-024

3.00 1.00

756-026

3.00

AXLE SUSPENSION Replacing link bearing (rubber bearing), front axle Front bogie axle cross stay, adjusting Rear bogie axle cross stay, adjusting Bogie member, replacing rubber bearing (one side) Cross stay rubber bushing (bearing), replacing (front) Cross stay rubber bushing (bearing), replacing, (rear) Cross stay, checking and adjusting Bogie beam, changing rubber spring, one side (front) Bogie, replacing all rubber elements both sides

2.00

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Shock absorber front, replacing all

76 761-001

Volvo Construction Equipment

12/14/2014

A30C Op.no.

77 771-001

time (h)

0.50

Notes

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-002 843-012 843-013 843-048

1.00 1.50 1.00 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.00

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing

1.50 1.50 1.00 1.50 0.50 2.00 4.00

85 852-002 87 873-004 873-006 873-008 874-002 874-003 874-005 874-006

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 913-003

0.50

913-004

0.50

913-008

2.00

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, ground dependent, changing

0.50 2.00 0.50 5.00 3.50 2.00 3.00 1.50

LOAD CARRIER Tipping control, adjusting Tipping valve, changing wire Dump body position indicator, adjusting Hoist cylinder, changing Hoist cylinder removed, reconditioning Tipping valve, replacing Dump body joint, changing tipping bearing Dump body, adjusting against frame

95 951-001 951-002 951-003 951-004 951-006 951-010 951-040 951-041

12/14/2014

Volvo Construction Equipment

A30C Op.no.

99 993-030

time (h)

0.80

Notes

MISCELLANEOUS Shift valve, checking

Volvo Construction Equipment

12/14/2014

A30D Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 170-001 170-005

0.75 0.25

171-001

1.00

171-002

1.00

172-002 172-004 172-004 173-002 173-004 173-007 173-010 173-012 173-014

3.50 7.50 13.00 0.30 0.50 1.00 3.50 6.00 11.00

19 191-021

0.20

10000 - 19999 10000 - 19999

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU

200-068

1.00

200-068

1.25

200-070

0.90

200-070

0.90

200-070

0.80

12/14/2014

10001 - 10682 60001 - 60093 70001 - 72999 E-ECU, MID 128, changing non-programmed 12001 - 14311 ECU 73001 - 74088 E-ECU, MID 128, changing non-programmed 14001 - 19999 ECU 74001 - 79999 E-ECU, MID 128, changing pre-programmed ECU14001 - 19999 74001 - 79999 E-ECU, MID 128, changing pre-programmed ECU12001 - 19999 73001 - 79999 E-ECU, MID 128, changing pre-programmed ECU10001 - 10682 60001 - 60093 70001 - 72999

Volvo Construction Equipment

A30D Op.no.

time (h)

Notes

21 210-002

5.50

ENGINE Compression test

210-002

2.50

Compression test

14000 - 19999 74000 - 79999 60000 - 60093 10000 - 11999 70000 - 72999

210-070 210-072 210-073 210-074 210-092

10.00 11.00 8.50 8.50 0.80

14001 - 19999 74001 - 79999

212-051

1.00

212-052

1.50

214-012

5.50

214-012

5.50

Valves, adjusting

215-042 215-043

6.50 3.00

Camshaft, replacing Camshaft setting, checking

216-014 216-014 216-018

3.00 1.75 24.00

217-004 217-005 218-001 218-007

4.00 4.50 1.50 4.00

Crankshaft, replacing front oil seal Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

14000 - 19999 74000 - 79999 14000 - 19999 74000 - 79999 12001 - 19999 73001 - 79999

12000 - 19999 73000 - 79999

Oil sump gasket, changing Oil level sensor, changing Rubber cushion, replacing Engine mounting rear, changing

22 221-022

0.60

223-006

5.00

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 10000 - 19999 gauge 70000 - 79999 Oil cooler, replacing

23 230-001 233-001

0.50 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

233-004

0.70

Feed pump, checking feed pressure

233-004

0.70

Feed pump, checking feed pressure

233-004

0.70

Feed pump, checking feed pressure

Volvo Construction Equipment

14000 - 19999 74000 - 79999 14001 - 19999 74001 - 79999 12001 - 14311 73001 - 74088 10001 - 10682 60001 - 60093

12/14/2014

A30D Op.no.

time (h)

Notes

233-010

2.00

Fuel pump, inspection

236-002 237-002 237-012

0.90 2.00 5.50

Stall speed, checking Injectors, replacing all Unit injector, replacing

237-016

11.00

237-123

0.70

25 255-002 255-071 256-006 258-002 258-016

1.25 2.50 0.70 3.00 0.70

258-017

0.80

Injectors, replacing copper sleeve in machine

14000 - 19999 74000 - 79999 14000 - 19999 74000 - 79999

26 260-002 261-004

5.50 0.90

COOLING SYSTEM Cooling system, flushing Coolant, changing

261-004

0.90

Coolant, changing

261-004

0.90

Coolant, changing

261-004

0.90

Coolant, changing

261-011 261-013 262-002 262-002

1.50 2.00 2.00 2.50

Radiator, removing Radiator, installing Coolant pump, replacing Coolant pump, replacing

262-071 262-098

0.90 1.25

Coolant pump removed, reconditioning Thermostat, replacing

263-063

0.70

263-064

0.80

Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking/adjusting high rpm

12/14/2014

70001 - 72999 10001 - 10682 60001 - 60093 70001 - 72999

Volvo Construction Equipment

12001 - 19999 73001 - 79999 10000 - 11999 60000 - 60093 70000 - 72999 10000 - 11999 60000 - 60093 70000 - 72999 12001 - 19999 73001 - 79999

10000 - 11999 60000 - 60093 70000 - 72999 12001 - 19999 73001 - 79999

A30D Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.60 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.90

BATTERY Batteries, replacing

32 321-002

0.40

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

321-002

0.90

Alternator, replacing incl function check

33 331-018

0.90

STARTING SYSTEM Starter motor, replacing

331-018

1.75

Starter motor, replacing

31 311-002

35 352-002 352-024

0.50 0.75

352-060

0.75

353-016 356-056 356-057

0.50 0.50 0.50

36 360-001 361-002 361-017 362-002 362-003 362-900 363-002 363-004 364-004 366-060

0.75 1.00 0.50 0.50 0.50 1.00 1.25 0.50 0.25 0.70

366-062

0.70

10001 - 10682 60001 - 60093 70001 - 72999 12001 - 19999 73001 - 79999 12001 - 19999 73001 - 79999 10001 - 10682 60001 - 60093 70001 - 72999

Volvo Construction Equipment

12/14/2014

A30D Op.no.

time (h)

366-064

1.00

366-064

1.50

366-066

0.90

366-066

1.25

38 386-008 39 390-902 398-001

0.60

2.00 0.50

Notes

60001 - 60093 70001 - 73152 V-ECU, MID 187, changing non-programmed 12474 - 19999 ECU 73153 - 79999 V-ECU, MID 187, changing non-programmed 10001 - 12473 ECU 60001 - 60093 70001 - 73152 V-ECU, MID 187, changing pre-programmed ECU12474 - 19999 73153 - 79999 V-ECU, MID 187, changing pre-programmed ECU10001 - 12473 60001 - 60093 70001 - 73152 INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing 12001 - 19999 73001 - 79999 MISCELLANEOUS CareTrack, installing new CareTrack antenna, replacing

POWER TRANSMISSION

42 421-001

1.75

421-002 421-047 421-054

1.75 0.50 2.00

421-057 421-062 421-070

3.00 1.50 10.00

421-072

11.00

421-083 421-084

1.25 1.00

TRANSMISSION, HYDRAULIC CONTROL Checking of main, torque converter and lubricating oil pressure Transmission oil pressure, checking Gear selector, replacing Seal for rear output shaft, replacing 12001 - 19999 73000 - 79999 Retarder valve, replacing of seal Induction sensor for turbine speed, changing Transmission, removing 12001 - 19999 73001 - 79999 Transmission, installing 12001 - 19999 73001 - 79999 Transmission, remove from a non mounted engine Transmission, fitting on a non mounted engine

43 432-076

0.70

432-078 434-064

0.60 0.50

434-073 434-074

4.00 3.00

12/14/2014

GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU Differential lock longitudinal, adjustment of sender unit Dropbox, installing Dropbox, removing

Volvo Construction Equipment

A30D Op.no.

45 451-006

time (h)

6.50

46 461-011 461-011 461-037 461-038 463-006 463-011 463-016 463-079

8.00 8.00 4.00 2.50 9.00 8.00 0.50 2.00

464-011 464-084 468-005 468-062

8.00 9.50 0.50 0.50

48 482-004 49 491-006

8.00

1.25

Notes

PROPELLER SHAFT Intermediate shaft and/or bearing, replacing (in frame joint) FRONT AXLE; REAR AXLE Centre gear , removing and fitting Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Spindle, replacing one side Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft 6-wheel drive, sealing and bearing, replacing Centre gear, removing and fitting Spindle, replacing one side Differential lock rear, adjusting engagement Transverse differential lock/axle, checking and adjusting POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning

BRAKE

51 511-002 511-005 511-045 511-081 512-002 512-005

6.50 1.75 4.00 1.00 4.00 1.75

512-045 512-045 513-005

4.00 4.00 1.75

1.00

HYDRAULIC BRAKE SYSTEM Brake system, bleeding

14001 - 19999 74001 - 79999

MISCELLANEOUS Oil cooler, replacing

52 520-037

14418 - 19999 74213 - 79999

Volvo Construction Equipment

12/14/2014

A30D Op.no.

55 550-005 550-009 550-012 550-014 550-014 550-015 550-016 553-000

time (h)

3.00 1.00 2.00 1.50 1.75 0.50 0.50 0.40

Notes

56 560-002 560-003 561-004

1.25 0.10 2.50

COMPRESSED-AIR BRAKE Compressed air brake, function check Brake system, relieve pressure Compressor, replacing

561-023 561-024

0.30 0.30

Relief/Cut-in pressure, check Relief/Cut-in pressure, adjusting

563-004

1.75

Foot brake valve (pneum), replacing

STEERING

64 642-026 642-058 643-010

3.00 1.00 1.50

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting

643-010

2.00

Steering linkage, checking and adjusting

643-012

0.40

Steering angle, checking and adjusting

643-013

0.80

Steering times, checking and adjusting

643-014

1.00

643-017

2.50

Steering valve, neutral position, checking and adjusting Lever bracket, steering bearing, replacing

645-004 645-005 645-054

1.00 1.25 0.60

Steering cylinder, removing Steering cylinder, installing Steering cylinder, replacing bearings

645-054 645-054

2.50 0.50

Steering cylinder, replacing bearings Steering cylinder, replacing bearings

12/14/2014

Volvo Construction Equipment

12001 - 19999 73001 - 79999 12001 - 19999 73001 - 79999 10369 - 19999 70001 - 79999

14400 - 19999 74196 - 79999 10000 - 14399 70000 - 74165 14400 - 19999 74196 - 79999 14400 - 19999 74196 - 79999 14400 - 19999 74196 - 79999 14400 - 19999 74196 - 79999

14213 - 19999 74072 - 79999 10000 - 14212

A30D Op.no.

time (h)

Notes

70000 - 74071 645-060 645-077

2.00 1.00

645-084 645-085 647-095

1.00 1.25 1.00

647-096 647-097

1.00 2.00

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

0.90 1.50

FRAME Protecting plate, removal Protecting plate, installation

74 741-001

7.50

FRAME LINK Frame joint, separating machine

741-036 741-041

2.00 1.50

742-040

8.00

Frame joint, replacing bearings Frame joint, changing bearing, machine separated14418 - 19999 (on load unit frame) 74213 - 79999 Steering joint, replacing bearings

75 754-010 756-011

1.50 5.50

756-024

2.00

756-027 756-028 756-029

2.00 2.50 0.90

756-030

7.00

0.60

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

14418 - 19999 74213 - 79999

Volvo Construction Equipment

12/14/2014

A30D Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

4.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Electric hood pump, changing

83 831-004

1.00

DOORS; HATCH; COVER PLATE, (all) Door, replacing

831-006 831-052

0.60 0.60

Door lock, replacing Cab door, removing door catch

831-053

0.30

Cab door, installing door catch

3.00 3.00 2.50 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.00 0.80 0.40

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing Operator's seat, removing Operator's seat, installing

3.00 1.00 0.90 0.90 1.50 0.80 2.50 4.00 4.00 5.00 1.75

82 821-002 821-060

84 843-002 843-012 843-013 843-048 85 852-002 852-003 852-004 87 873-004 873-006 873-008 873-009 874-002 874-003 874-008 874-010 874-011 874-012 874-014

12/14/2014

Volvo Construction Equipment

60000 - 60093 10000 - 19999 70000 - 79999 60000 - 60093 10000 - 19999 70000 - 79999 60000 - 60093 10000 - 19999 70000 - 79999

A30D Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002

0.40

GENERAL Hydraulic system, bleeding

900-003 900-005 900-006

0.10 0.30 0.20

Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection

91 912-078 912-079 912-080

0.60 10.00 3.00

912-115 912-116 913-003

5.00 5.00 0.90

913-004

0.80

913-007 913-010

0.30 2.50

913-010

2.50

913-043 913-068 914-095

0.70 1.50 0.90

WORKING HYDRAULICS; SERVO HYDRAULICS Dump lever, changing Steering and tipping valve, replacing Steering and dumping valve (removed), reconditioning Steering and tipping valve, removal Steering and tipping valve, installation Hydraulic pump, checking and adjusting standby 70001 - 79999 pressure 10369 - 19999 Hydraulic pump, checking and adjusting max 10369 - 19999 working pressure 70001 - 79999 Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 10369 - 19999 70001 - 79999 Hydraulic pump, replacing 10000 - 10368 60000 - 60093 Torque limiting valve, checking and adjusting Pump regulator, checking Dumping lever, checking pressure

95 951-003 951-004 951-005 951-005 951-006 951-007 951-008 951-011

0.30 2.00 1.00 0.90 3.00 1.00 1.00 0.30

951-030 951-040 951-041

0.40 2.50 2.50

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

10369 - 19999 70001 - 79999

Volvo Construction Equipment

12/14/2014

A30E Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022

19 191-021

3.50 13.00 0.30 0.50 1.00 3.00 6.00 11.00 19.00 13.00 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-090

5.50 8.50 8.50 0.30

210-092

0.80

214-012 214-012 215-042 215-043

5.50 5.50 6.50 3.00

216-014 216-018

1.75 24.00

12/14/2014

12001 - 69999 72001 - 79999

Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

Volvo Construction Equipment

A30E Op.no.

time (h)

217-004 217-005 218-001 218-007

4.00 4.50 1.50 4.00

Notes

Oil sump gasket, changing Oil level sensor, changing Rubber cushion, replacing Engine mounting rear, changing

22 221-022

0.60

223-006

5.00

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 12001 - 69999 gauge 72001 - 79999 Oil cooler, replacing

23 230-001 233-001 233-004 233-010 236-002 237-010

0.50 0.70 0.70 2.00 0.90 0.40

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure Fuel pump, inspection Stall speed, checking Unit injectors, adjusting pretension

237-012 237-016

5.50 11.00

25 255-002 255-071 256-006 258-002 258-014 258-015 258-016

1.25 2.50 0.70 3.00 0.90 1.50 0.70

258-017

0.80

26 260-002 261-004 261-004 261-011 261-013 262-002 262-071 262-098 263-023 263-024 263-063

5.50 0.90 0.90 1.50 2.00 2.00 0.90 1.25 0.90 1.50 0.70

12001 - 69999 72001 - 79999

Unit injector, replacing Injectors, replacing copper sleeve in machine INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing Fan pump, removing Fan pump, installation Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Cooling system, flushing Coolant, changing Coolant, changing Radiator, removing Radiator, installing Coolant pump, replacing Coolant pump removed, reconditioning Thermostat, replacing Fan pump, removing Fan pump, installing Cooling fan motor, radiator, checking/adjusting low rpm

Volvo Construction Equipment

12/14/2014

A30E Op.no.

time (h)

263-064

0.80

Notes

Cooling fan motor, radiator, checking/adjusting high rpm

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.60 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.90

BATTERY Batteries, replacing

0.90

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

0.90

STARTING SYSTEM Starter motor, replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 33 331-018 35 352-002 36 363-002 366-064

1.25 1.00

366-066

0.90

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing

2.00 0.50

MISCELLANEOUS CareTrack, installing new CareTrack antenna, replacing

38 386-008 39 390-902 398-001

POWER TRANSMISSION

42 421-001

1.75

421-001

0.70

421-054 421-062 421-070 421-072

2.00 1.50 10.00 11.00

12/14/2014

Volvo Construction Equipment

A30E Op.no.

time (h)

421-083 421-084

1.25 1.50

43 432-076

0.70

432-078 434-002 434-004 434-064

0.60 1.75 2.00 0.60

434-065 434-073 434-074

0.40 4.00 3.00

45 451-006

6.50

46 461-011 461-037 461-038 463-006 463-011 463-016 463-079

8.00 4.00 2.50 9.00 8.00 0.50 2.00

464-011 464-084 468-062

8.00 9.50 0.50

48 482-004 49 491-006

8.00

1.25

Notes

BRAKE

51 511-002 511-005 511-045

WHEEL BRAKE Brake disc, replacing one Brake pads, replacing (one wheel, front axle) Brake calliper, replacing one

6.50 1.75 4.00

Volvo Construction Equipment

12/14/2014

A30E Op.no.

time (h)

511-081 512-005

1.00 1.75

512-045 512-045 513-005

4.00 4.00 1.75

1.00

HYDRAULIC BRAKE SYSTEM Brake system, bleeding

52 520-037

Notes

55 550-005 550-009 550-012 550-014 550-015 550-023 553-000

3.00 1.25 2.00 1.50 0.30 0.20 0.40

553-002

0.30

1.25 0.10 2.50 0.30 0.30 1.75

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 560-002 560-003 561-004 561-023 561-024 563-004 59 590-001

STEERING

64 642-026 642-058 643-010 643-012 643-013 643-014

3.00 1.00 1.50 0.40 0.80 1.00

643-017 645-004 645-005

2.50 1.00 1.25

12/14/2014

Volvo Construction Equipment

A30E Op.no.

time (h)

645-052

1.00

645-054 645-054 645-084 645-085 647-095

0.60 2.50 1.25 1.25 1.00

647-096 647-097

1.00 2.00

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-001 711-002 715-015 715-016

FRAME Frame extension, removing Frame extension, installing Protecting plate, removal Protecting plate, installation

3.00 4.00 0.90 1.50

74 741-001 741-041

7.50 1.50

741-050 742-040

1.25 8.00

FRAME LINK Frame joint, separating machine Frame joint, changing bearing, machine separated12001 - 69999 (on load unit frame) 72001 - 79999 Frame oscillating brake, brake pads, replacing Steering joint, replacing bearings

75 751-013 751-013 756-013 756-024

1.00 0.80 1.00 2.00

756-027 756-028 756-029

2.00 2.50 0.90

756-030

7.00

0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing

77 771-008

Volvo Construction Equipment

12/14/2014

A30E Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

4.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Electric hood pump, changing

83 831-004

1.00

DOORS; HATCH; COVER PLATE, (all) Door, replacing

831-006 831-052

0.60 0.60

Door lock, replacing Cab door, removing door catch

831-053

0.30

Cab door, installing door catch

3.00 2.50 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing Door window, replacing

0.50 0.80 0.40

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing Operator's seat, removing Operator's seat, installing

3.00 1.00 0.90 0.90 0.40 0.80 2.50 4.00 4.00 5.00 1.75

82 821-002 821-060

84 843-002 843-013 843-048 85 852-002 852-003 852-004 87 873-004 873-006 873-008 873-009 874-002 874-003 874-008 874-010 874-011 874-012 874-014

12/14/2014

Volvo Construction Equipment

12001 - 69999 72001 - 79999 12001 - 69999 72001 - 79999 12001 - 69999 72001 - 79999

A30E Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection

0.40 0.10 0.30 0.20

91 912-078 912-115 912-116 913-003

0.60 5.00 5.00 0.90

913-004

0.80

913-007 913-023 913-024 913-042 913-043 913-068 914-095

0.30 0.90 1.50 0.50 0.70 1.50 0.90

95 951-003 951-005 951-005 951-006 951-007 951-008 951-011

0.30 1.00 0.90 3.00 1.00 1.00 0.30

951-030 951-040 951-041

0.40 2.50 2.50

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

Volvo Construction Equipment

12/14/2014

A35C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-001 171-001

0.75 1.00

171-002

1.25

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-061 173-066 173-074 173-075

7.00 10.00 0.50 1.25 4.00 4.00 7.00 16.00 2.00 1.50 1.00 1.00 1.50

173-085

3.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 210-073 210-074 214-012 214-096

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Engine and transmission, removing Engine and transmission, mounting Valves, adjusting Valve cap, changing

23 233-001 233-004 236-001 236-002 236-003 236-004 236-030

12/14/2014

2.00 8.50 48.00 10.00 8.00 9.00 1.50 1.50 0.50 0.75 0.50 0.50 0.25 0.25 1.50

Volvo Construction Equipment

A35C Op.no.

time (h)

236-031 237-002

1.00 2.00

Injection timing adjuster, checking Injectors, replacing all

0.50 1.50 1.00 0.50 0.25 0.50 0.50 1.50

25 255-070 255-071 255-072 256-001 256-002 256-003 256-004 258-002 26 261-002 261-004 261-008 261-010 261-072 262-071 263-001 263-002 263-003 263-004 263-005 263-006 263-007 263-009 263-012 263-013

0.25 1.50 2.50 1.00 0.50 2.00 1.00 1.00 1.00 1.00 0.25 1.00 1.00 0.75 0.50 0.50

263-022

0.50

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator, adjusting Coolant filter, changing Coolant pump removed, reconditioning Fan motor, removing Fan motor, changing piston rings Fan motor, installing Fan motor, checking working pressure Fan motor, adjusting working pressure Fan hydraulically driven, removing pump Fan hydraulically driven, fitting pump Fan hydraulically driven, replacing oil return filter Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002

0.50 1.50

BATTERY Battery charging capacity, checking Batteries, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

32 321-002

Volvo Construction Equipment

12/14/2014

A35C Op.no.

33 331-018

time (h)

1.25

Notes

STARTING SYSTEM Starter motor, replacing

35 352-002 352-008

0.50 0.50

352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.50 0.50 0.50

0.50 0.50 0.50 0.50 0.50 0.50 1.50 0.50 0.50 0.50 0.50 0.50

36 361-002 361-010 361-017 362-002 362-003 362-016 363-002 363-003 363-004 364-004 364-008 367-020

POWER TRANSMISSION

42 421-001

1.75

421-050

0.75

421-051 421-054 421-057 421-059

0.50 4.00 0.50 0.50

421-060 421-061 421-062 421-065

0.50 1.00 0.75 5.00

TRANSMISSION, HYDRAULIC CONTROL Checking of main, torque converter and lubricating oil pressure Transmission, resistance measuring of cableharness Transmission, resistance measuring of solenoides Seal for rear output shaft, replacing Retarder valve, replacing of seal Transmission retarder valve, adjusting air pressure Transmission, resistans measuring control system Induction sensor for output shaft, changing Induction sensor for turbine speed, changing Control system, replacing

12/14/2014

Volvo Construction Equipment

A35C Op.no.

time (h)

421-068 421-069 421-070 421-072 421-078

5.50 5.50 7.00 9.00 2.00

421-079

0.25

43 434-002 434-004 434-015 434-016 434-060 434-061

2.00 2.00 4.00 1.00 1.00 0.50

434-063 434-073 434-074

1.00 4.50 4.00

45 451-004 451-005 451-007 451-010 451-013 451-014 46 461-043 468-005

1.50 1.00 0.75 0.75 1.50 3.50

4.00 0.50

Notes

Transmission, removing (upwards) Transmission, installing (from above) Transmission, removing Transmission, installing Transmission, remove and fitting from a non mounted engine Transmission, replacing breather filter GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Dropbox, replacing seal for input shaft Dropbox, oil pump, replacing Dropbox, adjusting control for high and low gear Differential lock longitudinal, adjusting engagement Adjustment of sender units SE54 and SE55 Dropbox, installing Dropbox, removing PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft for rear boggie axel, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing Propeller shaft, removed reconditioning Propeller shaft between transmission and dropbox, replacing FRONT AXLE; REAR AXLE Hub, replacing seal Differential lock rear, adjusting engagement

BRAKE

51 510-001 510-002 511-001 511-002 511-004 511-005 511-045 511-081 512-001

2.00 0.25 1.00 4.50 3.00 1.50 3.00 1.00 1.00

Volvo Construction Equipment

12/14/2014

A35C Op.no.

time (h)

512-002 512-004 512-005

4.50 3.00 1.50

512-045 512-081

2.50 0.75

52 520-001 520-006

0.75 2.50

520-037 525-002 525-008 525-009 527-001

3.50 1.50 3.00 0.75 0.50

527-004 527-005

1.50 2.50

527-007

1.00

55 550-002 550-005 550-009 550-010 550-012 550-013

0.50 2.50 0.50 1.00 2.00 0.75

550-014 551-003

2.00 1.00

56 561-004 561-022

1.00 0.25

Notes

Brake disc, replacing one Brake pads, replacing on both sides of axle Brake pads, replacing (one wheel, first boggie axle) Brake caliper, replacing one Brake caliper, removed, reconditioning HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake pads for service brake, checking complete machine Brake system, bleeding Unloading valve, removing and fitting Foot brake valve, replacing Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Hydraulic pump, replacing Hydraulic pump, reconditioning incl removing and fitting Brake oil pump, piston ring, changing PARKING BRAKE Parking brake, adjusting Parking brake, replacing brake disc Spring brake cylinder, replacing Spring brake cylinder removed, reconditioning Parking brake , replacing brake caliper Parking brake caliper (air), removed reconditioning Parking brake, replacing brake pads Parking brake, (removed) reconditioning of brake caliper COMPRESSED-AIR BRAKE Compressor, replacing Pressure regulator, adjusting

STEERING

64 642-026 643-010 645-001 645-003

STEERING Steering gear, replacing Steering linkage, checking and adjusting Steering cylinder bearing, checking clearanse Steering system working pressure, checking

12/14/2014

3.00 3.50 0.50 0.50

Volvo Construction Equipment

A35C Op.no.

time (h)

645-006 645-054 645-060 645-080

5.00 1.00 3.00 2.00

645-081 645-082 645-084 645-085 647-093 647-095

3.00 3.00 0.50 1.00 3.00 0.50

Notes

Steering cylinder, replacing Steering cylinder, replacing bearings Steering cylinder, repacking in machine Steering valve neutral position and valve spool end float, checking Steering valve removed, reconditioning Steering valve, replacing Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, replacing hydraulic pump Auxiliary steering, adjusting working- and stand-by pressure

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-020

3.00

FRAME Load unit frame, checking measurements

6.00

SUSPENSION Spring element front, replacing all

72 727-001 74 741-005 741-006 741-036 742-007 742-038 742-040 742-044 742-046

0.50 4.00 2.00 10.50 1.50 15.00 1.00 1.50

75 754-021 754-031 756-011

1.00 1.00 7.00

756-012

1.00

756-014

1.00

756-015 756-024

3.00 1.00

FRAME LINK Frame joint, checking clearance Frame joint, measuring and adjusting clearence Frame joint, replacing bearings Frame joint, replacing hitch Articulated joint, checking clearence Steering joint, replacing bearings Articulated joint, replacing bushing Frame joint, changing metallic bearing (machine separated) AXLE SUSPENSION Front bogie axle cross stay, adjusting Rear bogie axle cross stay, adjusting Bogie member, replacing rubber bearing (one side) Cross stay rubber bushing (bearing), replacing (front) Cross stay rubber bushing (bearing), replacing, (rear) Cross stay, checking and adjusting Bogie beam, changing rubber spring, one side (front)

Volvo Construction Equipment

12/14/2014

A35C Op.no.

time (h)

756-026

3.00

Bogie, replacing all rubber elements both sides

2.00

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Shock absorber front, replacing all

0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

76 761-001 77 771-001

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-002 843-012 843-013 843-048

1.00 1.50 1.00 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.00

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing

1.50 1.50 1.00 1.50 0.50 2.00 4.00

85 852-002 87 873-004 873-006 873-008 874-002 874-003 874-005 874-006

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 912-080

2.00

913-001

0.50

913-003

0.50

913-008

3.00

WORKING HYDRAULICS; SERVO HYDRAULICS Steering and dumping valve (removed), reconditioning Hydraulic pump, checking and adjusting standby pressure and working pressure Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, ground dependent, changing

1.50

UNIT, LOAD HANDLING Tilt cylinder removed, repacking

94 945-010

12/14/2014

Volvo Construction Equipment

A35C Op.no.

95 951-001 951-002 951-003 951-004 951-006 951-010 951-040 951-041 99 993-030

time (h)

Notes

0.50 2.00 0.50 4.00 4.00 2.00 3.00 1.50

LOAD CARRIER Tipping control, adjusting Tipping valve, changing wire Dump body position indicator, adjusting Hoist cylinder, changing Hoist cylinder removed, reconditioning Tipping valve, replacing Dump body joint, changing tipping bearing Dump body, adjusting against frame

0.80

MISCELLANEOUS Shift valve, checking

Volvo Construction Equipment

12/14/2014

A35D Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 170-001 170-005

0.75 0.25

171-001

1.00

171-002

1.25

172-002 172-004 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-061 173-066 173-070 173-074 173-075

3.50 14.00 8.00 0.30 0.30 1.00 2.50 5.50 13.00 1.00 1.25 1.00 3.00 1.00 3.00

173-083

0.50

SERVICE Washing, external cleaning Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours 11000 - 19999 Warranty inspection 1000 hours 11000 - 19999 Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Drop box, changing oil/cleaning suction strainer Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank Frame joint, changing oil

0.20

GENERAL Service position 1

19 191-021

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070

0.80

GENERAL E-ECU, MID 128, changing non-programmed 11001 - 19999 ECU 72001 - 79999 E-ECU, MID 128, changing pre-programmed ECU11001 - 13521 61001 - 61303 71001 - 72280

12/14/2014

Volvo Construction Equipment

A35D Op.no.

time (h)

200-070

0.90

21 210-002 210-070 210-072 210-073 210-074 214-012

7.00 8.50 10.00 6.50 11.00 5.50

214-012

5.50

214-012

5.50

215-032

7.50

215-042

7.00

215-043

4.00

216-018 217-004 217-005 218-001 218-007

3.50 3.50 4.00 1.50 4.00

Notes

E-ECU, MID 128, changing pre-programmed ECU11001 - 19999 72001 - 79999 ENGINE Compression test Engine, removing Engine, installing Engine and transmission, removing Engine and transmission, mounting Valves, adjusting

13000 - 19999 72000 - 79999 Valves, adjusting 11000 - 12999 61000 - 61303 71000 - 71999 Valves, adjusting 13000 - 13521 72000 - 72280 Timing gear case, fitting new gasket in machine 13001 - 19999 72001 - 79999 Camshaft, replacing 13001 - 19999 72001 - 79999 Camshaft setting, checking 13001 - 19999 72001 - 79999 Crankshaft, replacing rear oil seal Oil sump gasket, changing Oil level sensor, changing Rubber cushion, replacing Engine mounting rear, changing

22 221-022

0.60

223-006

4.50

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

23 230-001

0.50

FUEL SYSTEM Carbon dioxide in fuel system, check

233-001

0.70

Fuel system, bleeding

233-001

0.70

Fuel system, bleeding

233-004 233-009 233-010 236-002 236-004 237-012

0.70 0.20 2.00 0.80 0.25 5.00

Feed pump, checking feed pressure Fuel pump (valves), inspection Fuel pump, inspection Stall speed, checking Iow idling speed, checking and adjusting Unit injector, replacing

100

Volvo Construction Equipment

13001 - 19999 71000 - 79999 13001 - 19999 72001 - 79999 61000 - 61303 11000 - 12999 71000 - 71999

12/14/2014

A35D Op.no.

237-016 237-123

time (h)

10.00 0.70

25 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-016

1.25 2.00 0.50 0.25 0.25 0.70 3.50 0.80

258-017

0.80

26 260-002 261-002 261-004 261-011 261-013 261-072 262-071 263-001 263-003 263-004 263-005 263-006 263-007 263-009 263-012 263-013

5.50 0.25 1.50 1.75 2.50 0.50 0.90 1.00 1.00 1.00 0.25 1.00 1.50 0.50 1.00 0.70

263-013

0.70

263-022

1.00

263-063

0.80

263-064

0.80

12/14/2014

Notes

Injectors, replacing copper sleeve in machine Injector shut off, manual INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Cooling system, flushing Coolant, checking anti-freeze resistance Coolant, changing Radiator, removing Radiator, installing Coolant filter, changing Coolant pump removed, reconditioning Fan motor, removing Fan motor, installing Fan motor, checking working pressure Fan motor, adjusting working pressure Fan hydraulically driven, removing pump Fan hydraulically driven, fitting pump Fan hydraulically driven, replacing oil return filter Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and 11000 - 12999 adjusting tension 61000 - 61303 71000 - 71999 Fan belt and/or alternator belt, checking and 13000 - 19999 adjusting tension 72000 - 79999 Fan belt and/or alternator-, compressor belt, replacing all belts Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking/adjusting high rpm

Volvo Construction Equipment

101

A35D Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.60 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.50 1.25

BATTERY Battery charging capacity, checking Batteries, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

0.75

STARTING SYSTEM Starter motor, replacing

31 311-001 311-002 32 321-002 33 331-018 35 352-002 352-024

0.50 0.75

352-060

0.75

353-016 356-056 356-057

0.50 0.50 0.50

36 360-001 361-002 361-017 362-002 362-003 362-900 363-002 363-004 364-004 366-060

0.75 1.00 0.50 0.50 0.50 1.00 1.25 0.50 0.25 0.70

366-062

0.70

366-064

1.00

102

13001 - 19999 72001 - 79999

Volvo Construction Equipment

12/14/2014

A35D Op.no.

time (h)

366-064

1.50

366-066

1.25

366-066

0.90

38 386-038 386-088 39 390-902 398-001

1.00 2.00

2.00 0.50

Notes

V-ECU, MID 187, changing non-programmed ECU

11001 - 12999 61001 - 61303 71001 - 71999 V-ECU, MID 187, changing pre-programmed ECU11001 - 12999 61001 - 61303 71001 - 71999 V-ECU, MID 187, changing pre-programmed ECU13001 - 19999 72001 - 79999 INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new CareTrack antenna, replacing

POWER TRANSMISSION

42 421-001

0.70

421-002 421-047 421-050

1.75 0.50 0.75

421-051 421-054

0.50 2.00

421-057 421-060 421-062 421-068 421-069 421-070 421-072 421-079 421-083 421-084

1.50 0.50 1.50 5.50 5.50 6.00 7.00 0.25 1.00 1.50

TRANSMISSION, HYDRAULIC CONTROL Checking of main, torque converter and lubricating oil pressure Transmission oil pressure, checking Gear selector, replacing Transmission, resistance measuring of cableharness Transmission, resistance measuring of solenoides Seal for rear output shaft, replacing 11593 - 19999 61276 - 61303 71017 - 79999 Retarder valve, replacing of seal Transmission, resistans measuring control system Induction sensor for turbine speed, changing Transmission, removing (upwards) Transmission, installing (from above) Transmission, removing Transmission, installing Transmission, replacing breather filter Transmission, remove from a non mounted engine Transmission, fitting on a non mounted engine

43 432-076

0.70

432-078

0.60

12/14/2014

GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU

Volvo Construction Equipment

103

A35D Op.no.

time (h)

434-002 434-004 434-015 434-016 434-061

2.00 2.00 4.00 1.00 0.50

434-063 434-073 434-074

1.00 4.50 4.00

45 451-005 451-006

1.00 6.00

451-007 451-008 451-010 451-014

1.50 1.50 1.00 3.50

46 461-006 461-043 463-016 468-005 468-062 48 482-004 49 491-006

Notes

Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Dropbox, replacing seal for input shaft Dropbox, oil pump, replacing Differential lock longitudinal, adjusting engagement Adjustment of sender units SE54 and SE55 Dropbox, installing Dropbox, removing PROPELLER SHAFT Propeller shaft for rear boggie axel, replacing Intermediate shaft and/or bearing, replacing (in frame joint) Propeller shaft, in frame joint, replacing Propellershaft for front boggie axel, replacing Propeller shaft, front, replacing Propeller shaft between transmission and dropbox, replacing

5.00 4.00 0.50 0.50 0.50

FRONT AXLE; REAR AXLE Spindle, replacing one side Hub, replacing seal Dog clutch 6x6, checking and adjusting Differential lock rear, adjusting engagement Transverse differential lock/axle, checking and adjusting

7.00

POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning

1.25

MISCELLANEOUS Oil cooler, replacing

BRAKE

51 510-001 510-002 511-001 511-002 511-004 511-005 511-045 511-081

104

2.00 0.50 1.00 4.50 3.00 1.50 3.00 1.00

13001 - 19999 72001 - 79999

Volvo Construction Equipment

12/14/2014

A35D Op.no.

time (h)

512-001 512-002 512-004 512-005

1.00 4.50 3.00 1.50

512-045 512-081

3.00 1.00

52 520-001 520-010 520-037 525-008 527-001

0.75 0.10 2.50 3.50 0.50

527-004

2.50

55 550-005 550-009 550-012 550-014 550-016 553-000

3.00 1.00 2.00 1.00 0.50 0.40

Notes

Brake linings, checking wear rear axle Brake disc, replacing one Brake pads, replacing on both sides of axle Brake pads, replacing (one wheel, first boggie axle) Brake caliper, replacing one Brake caliper, removed, reconditioning HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, relieve pressure Brake system, bleeding Foot brake valve, replacing Accumulator removed, checking charging pressure Hydraulic pump, replacing PARKING BRAKE Parking brake, replacing brake disc Spring brake cylinder, replacing Parking brake , replacing brake caliper Parking brake, replacing brake pads Parking brake lever, changing Load and dump brake, working pressure, checking and adjusting

56 561-004

2.00

COMPRESSED-AIR BRAKE Compressor, replacing

561-022

0.25

Pressure regulator, adjusting

STEERING

64 642-026 642-058 643-010

2.50 2.00 1.75

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting

643-013

0.80

Steering times, checking and adjusting

643-014

1.00

645-001 645-006 645-054

0.50 2.00 2.00

Steering valve, neutral position, checking and adjusting Steering cylinder bearing, checking clearanse Steering cylinder, replacing Steering cylinder, replacing bearings

12/14/2014

Volvo Construction Equipment

11794 - 19999 71153 - 79999

13540 - 19999 72370 - 79999 13540 - 19999 72370 - 79999 13540 - 19999 72370 - 79999

105

A35D Op.no.

time (h)

645-060 645-084 645-085 647-093 647-095

3.00 1.00 1.25 3.00 1.00

Notes

Steering cylinder, repacking in machine Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, replacing hydraulic pump Auxiliary steering, adjusting working- and stand-by pressure

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

72 727-001

SUSPENSION Spring element front, replacing all

6.00

74 741-001 741-005 741-036 741-041

7.00 0.50 2.00 2.00

742-038 742-040

0.80 8.00

75 754-021 754-031 756-011

1.00 1.00 7.00

756-012

2.00

756-024

1.00

76 761-001 77 771-001

FRAME LINK Frame joint, separating machine Frame joint, checking clearance Frame joint, replacing bearings Frame joint, changing bearing, machine separated (on load unit frame) Articulated joint, checking clearence Steering joint, replacing bearings AXLE SUSPENSION Front bogie axle cross stay, adjusting Rear bogie axle cross stay, adjusting Bogie member, replacing rubber bearing (one side) Cross stay rubber bushing (bearing), replacing (front) Bogie beam, changing rubber spring, one side (front)

4.00

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Shock absorber front, replacing all

0.60

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

CAB, NAKED; CANOPY Cab, removing Cab, installing

106

4.00 4.50

Volvo Construction Equipment

12/14/2014

A35D Op.no.

82 821-002 821-060

time (h)

Notes

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Electric hood pump, changing

83 831-004

1.00

DOORS; HATCH; COVER PLATE, (all) Door, replacing

831-006 831-052

0.60 0.60

Door lock, replacing Cab door, removing door catch

831-053

0.30

Cab door, installing door catch

3.00 3.00 2.50 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.00 0.80 0.40

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing Operator's seat, removing Operator's seat, installing

3.00 1.00 0.90 0.90 1.50 0.80 4.00 2.50 4.00 5.00 1.75

AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Compressor, replacing incl draining and filling Refrigerant, filling incl vacuum pumping Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Thermostat, replacing

84 843-002 843-012 843-013 843-048 85 852-002 852-003 852-004 87 873-004 873-006 873-008 873-009 874-002 874-003 874-006 874-008 874-011 874-012 874-014

61000 - 61303 11000 - 19999 71000 - 79999 61000 - 61303 11000 - 19999 71000 - 79999 61000 - 61303 11000 - 19999 71000 - 79999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002

GENERAL Hydraulic system, bleeding

12/14/2014

1.00

Volvo Construction Equipment

107

A35D Op.no.

time (h)

900-003 900-005 900-006

0.10 0.30 0.20

91 912-078 912-079 912-080

0.60 7.00 3.00

912-115

3.00

912-116

3.00

913-003

1.50

913-004

1.50

913-007 913-010

0.30 2.50

913-010

2.50

913-042 913-068 914-095

0.50 1.50 0.90

Notes

Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection WORKING HYDRAULICS; SERVO HYDRAULICS Dump lever, changing Steering and tipping valve, replacing Steering and dumping valve (removed), reconditioning Steering and tipping valve, removal 13540 - 19999 72370 - 79999 Steering and tipping valve, installation 13540 - 19999 72370 - 79999 Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 11000 - 11917 71000 - 71195 Hydraulic pump, replacing 11918 - 19999 71196 - 79999 Working pumps, checking function Pump regulator, checking Dumping lever, checking pressure

95 951-003 951-004 951-005 951-005 951-006 951-007 951-008 951-011

0.30 3.00 0.90 1.00 3.00 1.25 1.25 0.30

951-030 951-040 951-041

0.40 2.50 2.50

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

108

Volvo Construction Equipment

12/14/2014

A35E Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022

19 191-021

3.50 13.00 0.30 0.30 1.00 2.50 5.50 13.00 22.00 16.00 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-090

7.00 6.50 11.00 0.30

210-092

2.50

214-012 215-032 215-042 215-043 216-018 217-004 217-005

5.50 7.50 7.00 4.00 3.50 3.50 4.00

12/14/2014

ENGINE Compression test Engine and transmission, removing Engine and transmission, mounting Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Engine rotation speed sensor (camshaft), replacing Valves, adjusting Timing gear case, fitting new gasket in machine 10005 - 69999 Camshaft, replacing 10005 - 69999 Camshaft setting, checking 10005 - 69999 Crankshaft, replacing rear oil seal Oil sump gasket, changing Oil level sensor, changing

Volvo Construction Equipment

109

A35E Op.no.

time (h)

218-001 218-007

1.50 4.00

22 221-022

0.60

223-006

4.50

23 230-001 233-001 233-004 233-009 233-010 236-002 237-010 237-012 237-016 237-123

0.50 0.70 0.70 0.20 2.00 0.90 0.30 5.00 10.00 0.70

25 255-002 255-071 256-006 258-002 258-014 258-015 258-016

1.25 2.00 0.70 3.50 0.90 1.50 0.80

258-017

0.80

26 260-002 261-004 261-004 261-011 261-013 262-008 262-098 263-013

5.50 1.25 1.25 1.75 2.50 2.50 1.75 0.70

263-023 263-024 263-063

0.90 1.50 0.80

110

Notes

Rubber cushion, replacing Engine mounting rear, changing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure Fuel pump (valves), inspection Fuel pump, inspection Stall speed, checking Unit injectors, adjusting pretension Unit injector, replacing Injectors, replacing copper sleeve in machine Injector shut off, manual

10005 - 69999

INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing Fan pump, removing Fan pump, installation Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Cooling system, flushing Coolant, changing Coolant, changing Radiator, removing Radiator, installing Secondary coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan pump, removing Fan pump, installing Cooling fan motor, radiator, checking/adjusting low rpm

Volvo Construction Equipment

12/14/2014

A35E Op.no.

time (h)

263-064

0.80

Notes

Cooling fan motor, radiator, checking/adjusting high rpm

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.60 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.25

BATTERY Batteries, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.25

STARTING SYSTEM Starter motor, replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 33 331-018 35 352-002 36 363-002 366-064

1.25 1.00

366-066

0.90

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing

2.00 0.50

MISCELLANEOUS CareTrack, installing new CareTrack antenna, replacing

38 386-008 39 390-902 398-001

POWER TRANSMISSION

42 421-001

0.70

421-046 421-054 421-061 421-062 421-070 421-072

3.50 2.00 0.50 1.50 6.00 7.00

12/14/2014

Volvo Construction Equipment

111

A35E Op.no.

time (h)

421-083 421-084

1.00 1.50

43 432-076

0.70

432-078 434-002 434-004 434-064

0.60 1.75 2.00 0.60

434-065 434-073 434-074

0.40 2.50 2.50

45 451-006

5.50

46 461-011 461-037 461-038 461-046 463-011 463-016 463-079

12.00 2.50 3.50 1.75 12.00 13.00 3.00

463-100 463-101 463-103 464-011 464-014 468-062

0.30 0.40 1.75 12.00 1.75 0.70

48 482-004 49 491-006

112

7.00

1.50

Notes

Transmission, remove from a non mounted engine Transmission, fitting on a non mounted engine GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Rotation speed sensor, replacing Dropbox, installing Dropbox, removing PROPELLER SHAFT Intermediate shaft and/or bearing, replacing (in frame joint) FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft 6-wheel drive, sealing and bearing, replacing Rotation speed sensor, replacing Rotation speed sensor, adjusting Input shaft, seal, replacing Centre gear, removing and fitting Input shaft seal, replacing Transverse differential lock/axle, checking and adjusting POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning MISCELLANEOUS Oil cooler, replacing

Volvo Construction Equipment

12/14/2014

A35E Op.no.

time (h)

Notes

BRAKE

51 516-010

WHEEL BRAKE Wheel brake, replacing

5.00

52 520-001 520-010 520-037 525-008 527-001

0.60 0.10 0.80 3.50 0.10

527-002 527-002 527-004

0.80 1.00 2.50

55 550-005 550-009 550-012 550-014 550-015 550-023 553-000

3.00 1.25 2.00 1.50 0.30 0.20 0.40

553-001 553-002

0.40 0.30

PARKING BRAKE Parking brake, replacing brake disc Spring brake cylinder, replacing Parking brake , replacing brake caliper Parking brake, replacing brake pads Parking brake, manually releasing Parking brake, function checking Load and dump brake, working pressure, checking and adjusting Load and Dump brake, servo pressure, checking Load and Dump brake, function check 10001 - 10891

2.50

COMPRESSED-AIR BRAKE Compressor, replacing

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 59 590-001

STEERING

64 642-026 642-058 643-010 643-013 643-014

2.50 2.00 1.75 0.80 1.00

645-004 645-005

0.90 1.00

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting Steering times, checking and adjusting Steering valve, neutral position, checking and adjusting Steering cylinder, removing Steering cylinder, installing

12/14/2014

Volvo Construction Equipment

113

A35E Op.no.

time (h)

645-052

1.25

645-054 645-054 645-084 645-085 647-095

1.00 2.50 1.25 1.25 1.00

647-096 647-097

1.00 1.50

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

0.90 1.50

FRAME Protecting plate, removal Protecting plate, installation

2.50

SUSPENSION Rubber element, replacing

72 727-002 74 741-001 741-006 741-041

6.50 3.50 2.50

742-038

0.70

FRAME LINK Frame joint, separating machine Frame joint, measuring and adjusting clearence Frame joint, changing bearing, machine separated (on load unit frame) Articulated joint, checking clearence

3.00 0.80 1.00 1.00 4.50 2.50 5.50

AXLE SUSPENSION A-frame bushing, tractor unit, replacing Cross stay, rubber bushing, replacing Cross stay, rubber bushing, replacing Cross stay, rubber bushing, replacing A-frame bushing, front on load unit, changing A-frame bushing, rear on load unit, changing Bogie beam, changing

3.00

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Shock absorber front, replacing all

0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

75 751-001 751-013 751-013 756-013 756-027 756-028 756-030 76 761-001 77 771-007 771-008

114

Volvo Construction Equipment

11140 - 69999 11140 - 69999 11140 - 69999

12/14/2014

A35E Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

4.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Electric hood pump, changing

1.00 0.60 0.60 0.30

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Cab door, removing door catch Cab door, installing door catch

3.00 2.50 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing Door window, replacing

0.50 0.80 0.40

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing Operator's seat, removing Operator's seat, installing

3.00 1.00 0.90 0.90 0.40 0.80 4.00 2.50 4.00 5.00 1.75

AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Compressor, replacing incl draining and filling Refrigerant, filling incl vacuum pumping Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Thermostat, replacing

82 821-002 821-060 83 831-004 831-006 831-052 831-053 84 843-002 843-013 843-048 85 852-002 852-003 852-004 87 873-004 873-006 873-008 873-009 874-002 874-003 874-006 874-008 874-011 874-012 874-014

10001 - 69999 10001 - 69999 10001 - 69999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002

GENERAL Hydraulic system, bleeding

12/14/2014

0.30

Volvo Construction Equipment

115

A35E Op.no.

time (h)

900-003 900-005 900-006

0.10 0.30 0.20

91 912-078 912-115 912-116 913-003

0.60 3.00 3.00 0.90

913-004

1.00

913-007 913-023 913-024 913-042 913-068 914-095

0.30 0.90 1.75 0.50 1.50 0.90

Notes

Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection WORKING HYDRAULICS; SERVO HYDRAULICS Dump lever, changing Steering and tipping valve, removal Steering and tipping valve, installation Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Pump, removal Pump, installation Working pumps, checking function Pump regulator, checking Dumping lever, checking pressure

95 951-005 951-005 951-006 951-007 951-008 951-011

1.00 0.90 3.00 1.25 1.25 0.30

951-030 951-040 951-041

0.40 2.50 2.50

LOAD CARRIER Hoist cylinder bearing, changing Hoist cylinder bearing, changing Hoist cylinder removed, reconditioning Hoist cylinder, removal Hoist cylinder, installation Cylinder, rear flap, gas pressure, checking and adjusting Dump body alternative, lowering Dump body joint, changing tipping bearing Dump body, adjusting against frame

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

116

Volvo Construction Equipment

12/14/2014

A35E FS Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022

19 191-022 191-025

3.50 13.00 0.30 0.30 1.00 2.50 5.50 14.00 22.00 17.00 0.50 0.50

GENERAL Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-090

7.00 6.50 11.00 0.30

210-092

2.50

214-012 215-032 215-042 215-043 216-018 217-004

5.50 7.50 7.00 4.00 3.50 3.50

12/14/2014

ENGINE Compression test Engine and transmission, removing Engine and transmission, mounting Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Engine rotation speed sensor (camshaft), replacing Valves, adjusting Timing gear case, fitting new gasket in machine 11005 - 69999 Camshaft, replacing 11005 - 69999 Camshaft setting, checking 11005 - 69999 Crankshaft, replacing rear oil seal Oil sump gasket, changing

Volvo Construction Equipment

117

A35E FS Op.no.

time (h)

217-005 218-001 218-007

4.00 1.50 4.00

22 221-022

0.60

223-006

4.50

23 230-001 233-001 233-004 233-009 233-010 236-002 237-010 237-012 237-016 237-123

0.50 0.70 0.70 0.20 2.00 0.90 0.30 5.00 10.00 0.70

25 255-002 255-071 256-006 258-002 258-014 258-015 258-016

1.25 2.00 0.70 3.50 0.90 1.50 0.80

258-017

0.80

26 260-002 261-004 261-004 261-011 261-013 262-008 262-098 263-013

5.50 1.25 1.25 1.75 2.50 2.50 1.75 0.70

263-023 263-024

0.90 1.50

118

Notes

Oil level sensor, changing Rubber cushion, replacing Engine mounting rear, changing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure Fuel pump (valves), inspection Fuel pump, inspection Stall speed, checking Unit injectors, adjusting pretension Unit injector, replacing Injectors, replacing copper sleeve in machine Injector shut off, manual INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing Fan pump, removing Fan pump, installation Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Cooling system, flushing Coolant, changing Coolant, changing Radiator, removing Radiator, installing Secondary coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan pump, removing Fan pump, installing

Volvo Construction Equipment

12/14/2014

A35E FS Op.no.

time (h)

263-063

0.80

263-064

0.80

Notes

Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking/adjusting high rpm

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.60 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.25

BATTERY Batteries, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.25

STARTING SYSTEM Starter motor, replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 33 331-018 35 352-002 36 363-002 366-064

1.25 1.25

366-066

1.25

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing

2.00 0.50

MISCELLANEOUS CareTrack, installing new CareTrack antenna, replacing

38 386-008 39 390-902 398-001

POWER TRANSMISSION

42 421-001

0.70

421-046 421-054 421-061 421-062

3.50 2.00 0.50 1.50

12/14/2014

Volvo Construction Equipment

119

A35E FS Op.no.

time (h)

421-070 421-072 421-083 421-084

6.00 7.00 1.00 1.50

43 432-076

0.70

432-078 434-002 434-004 434-064

0.60 1.75 2.00 0.60

434-065 434-073 434-074

0.40 2.50 2.50

45 451-006

5.50

46 461-011 461-037 461-038 461-046 463-011 463-016 463-079

12.00 2.50 3.50 1.75 12.00 13.00 3.00

463-100 463-101 463-103 464-011 464-014 468-062

0.30 0.40 1.75 12.00 1.75 0.70

48 482-004 49 491-006

120

7.00

1.50

Notes

Transmission, removing Transmission, installing Transmission, remove from a non mounted engine Transmission, fitting on a non mounted engine GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Rotation speed sensor, replacing Dropbox, installing Dropbox, removing PROPELLER SHAFT Intermediate shaft and/or bearing, replacing (in frame joint) FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft 6-wheel drive, sealing and bearing, replacing Rotation speed sensor, replacing Rotation speed sensor, adjusting Input shaft, seal, replacing Centre gear, removing and fitting Input shaft seal, replacing Transverse differential lock/axle, checking and adjusting POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning MISCELLANEOUS Oil cooler, replacing

Volvo Construction Equipment

12/14/2014

A35E FS Op.no.

time (h)

Notes

BRAKE

51 516-010

WHEEL BRAKE Wheel brake, replacing

5.00

52 520-001 520-010 520-037 525-008 527-001

0.60 0.10 0.80 3.50 0.10

527-002 527-002 527-004

0.80 1.00 2.50

55 550-005 550-009 550-012 550-014 550-015 550-023 553-000

3.00 1.25 2.00 1.50 0.30 0.20 0.40

553-001 553-002

0.40 0.30

PARKING BRAKE Parking brake, replacing brake disc Spring brake cylinder, replacing Parking brake , replacing brake caliper Parking brake, replacing brake pads Parking brake, manually releasing Parking brake, function checking Load and dump brake, working pressure, checking and adjusting Load and Dump brake, servo pressure, checking Load and Dump brake, function check 10001 - 10891

2.50

COMPRESSED-AIR BRAKE Compressor, replacing

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 59 590-001

STEERING

64 642-026 642-058 643-010 643-013 643-014

2.50 2.00 1.75 0.80 1.00

645-004 645-005

0.90 1.00

12/14/2014

Volvo Construction Equipment

121

A35E FS Op.no.

time (h)

645-052

1.25

645-054 645-054 645-084 645-085 647-095

1.00 2.50 1.25 1.25 1.00

647-096 647-097

1.00 1.50

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

0.90 1.50

72 720-000

0.70

720-001

0.70

720-008 720-010 720-011 720-012 720-012 720-013 720-020

1.25 0.50 0.30 0.80 0.50 0.20 0.70

720-020

0.70

720-020

0.70

720-021 720-022 725-001 725-002 725-003 725-004 725-008 725-009

1.75 1.50 1.50 1.75 1.00 1.25 1.50 0.70

726-001

1.75

122

SUSPENSION V2-ECU, MID 249, replacing non-programmed ECU V2-ECU, MID 249, replacing pre-programmed ECU Position sensor, complete replacement Forced Raising/lowering, Full suspension Relieve pressure Manual lowering Manual lowering Suspension system, bleeding air Hydraulic cylinder bushing, suspension system, replacing Hydraulic cylinder bushing, suspension system, replacing Hydraulic cylinder bushing, suspension system, replacing Hydraulic cylinder, suspension system, overhaul Accumulator, suspension system, overhaul Suspension cylinder, removal Suspension cylinder, installation Accumulator, removal Accumulator, installation Position sensor front, replacing Accumulator, precharge pressure, checking and adjusting Suspension cylinder, removal

Volvo Construction Equipment

12/14/2014

A35E FS Op.no.

time (h)

726-001 726-002 726-002 726-003 726-003 726-004 726-004 726-006 726-007 726-008 726-009

1.75 2.00 2.00 0.30 0.20 0.60 0.80 2.50 1.75 1.25 0.70

Notes

Suspension cylinder, removal Suspension cylinder, installation Suspension cylinder, installation Accumulator, removal Accumulator, removal Accumulator, installation Accumulator, installation Accumulator bank, removal Accumulator bank, installation Position sensor rear, replacing Accumulator, precharge pressure, checking and adjusting

74 741-001 741-006 741-041

6.50 3.50 2.50

742-038

0.70

FRAME LINK Frame joint, separating machine Frame joint, measuring and adjusting clearence Frame joint, changing bearing, machine separated (on load unit frame) Articulated joint, checking clearence

3.00 1.00 0.80 1.00 3.50 2.50

0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

75 751-001 751-013 751-013 756-013 756-027 756-028 77 771-007 771-008

11140 - 69999 11140 - 69999 11140 - 69999

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

4.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Electric hood pump, changing

1.00

DOORS; HATCH; COVER PLATE, (all) Door, replacing

82 821-002 821-060 83 831-004

12/14/2014

Volvo Construction Equipment

11005 - 69999

123

A35E FS Op.no.

time (h)

831-006 831-052 831-053

0.60 0.60 0.30

Door lock, replacing Cab door, removing door catch Cab door, installing door catch

2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Door window, replacing

0.50 0.80 0.40

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing Operator's seat, removing Operator's seat, installing

3.00 1.00 0.90 0.90 0.40 0.80 4.00 2.50 4.00 5.00 1.75

AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Compressor, replacing incl draining and filling Refrigerant, filling incl vacuum pumping Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Thermostat, replacing

84 843-048 85 852-002 852-003 852-004 87 873-004 873-006 873-008 873-009 874-002 874-003 874-006 874-008 874-011 874-012 874-014

Notes

11005 - 69999 11005 - 69999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection

0.30 0.10 0.30 0.20

91 912-078 912-115 912-116 913-003

0.60 3.00 3.00 0.90

913-004

1.00

913-007 913-023 913-024

0.30 0.90 1.75

124

Volvo Construction Equipment

12/14/2014

A35E FS Op.no.

time (h)

913-042 913-068 914-095

0.50 1.50 0.90

Notes

Working pumps, checking function Pump regulator, checking Dumping lever, checking pressure

95 951-005 951-005 951-006 951-007 951-008 951-011

1.00 0.90 3.00 1.25 1.25 0.30

951-030 951-040 951-041

0.40 2.50 2.50

LOAD CARRIER Hoist cylinder bearing, changing Hoist cylinder bearing, changing Hoist cylinder removed, reconditioning Hoist cylinder, removal Hoist cylinder, installation Cylinder, rear flap, gas pressure, checking and adjusting Dump body alternative, lowering Dump body joint, changing tipping bearing Dump body, adjusting against frame

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

12/14/2014

Volvo Construction Equipment

125

126

Volvo Construction Equipment

12/14/2014

A40 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-001 171-001

0.75 1.00

171-002

1.25

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-061 173-066 173-074 173-075

7.00 10.00 0.50 1.50 4.00 4.50 7.00 16.00 2.00 1.50 1.00 1.00 1.50

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 210-073 210-074 214-012 214-096

2.00 8.50 48.00 10.00 8.00 9.00 1.50 1.50

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Engine and transmission, removing Engine and transmission, mounting Valves, adjusting Valve cap, changing

0.50 0.75 1.50 1.00 2.00

FUEL SYSTEM Fuel system, bleeding Feed pump, checking feed pressure Injection timing, checking Injection timing adjuster, checking Injectors, replacing all

0.50

INLET SYSTEM; EXHAUST SYSTEM Turbocharger, removing

23 233-001 233-004 236-030 236-031 237-002 25 255-070

12/14/2014

Volvo Construction Equipment

127

A40 Op.no.

time (h)

255-071 255-072 256-001 256-002 256-003 256-004 258-002

1.50 1.00 0.50 0.25 0.50 0.50 1.50

26 261-002 261-004 261-008 261-010 261-072 263-001 263-002 263-003 263-004 263-005 263-006 263-007 263-009 263-012 263-013

0.25 1.50 2.50 1.00 0.50 1.00 1.00 1.00 1.00 0.25 1.50 1.50 0.75 0.50 0.50

263-022

0.50

Notes

Turbocharger, replacing Turbocharger, installing Air cleaner, cleaning filter element Air cleaner, checking prssure drop indicator Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Intercooler, replacing COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator, adjusting Coolant filter, changing Fan motor, removing Fan motor, changing piston rings Fan motor, installing Fan motor, checking working pressure Fan motor, adjusting working pressure Fan hydraulically driven, removing pump Fan hydraulically driven, fitting pump Fan hydraulically driven, replacing oil return filter Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002

0.50 1.50

BATTERY Battery charging capacity, checking Batteries, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.25

STARTING SYSTEM Starter motor, replacing

32 321-002 33 331-018 35 352-002 352-008

128

0.50 0.50

LIGHTING Headlights, adjusting Headlamp reflector and/or glass, replacing one incl adjusting

Volvo Construction Equipment

12/14/2014

A40 Op.no.

time (h)

352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.50 0.50 0.50

Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy Work lighting, replacing one insert

0.50 0.50 0.50 0.50 0.50 0.50 1.00 1.50 0.50 0.50 0.50 0.50 0.50

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Horn switch, replacing Rotating beacon, installing new Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing ECU, replacing

36 361-002 361-010 361-017 362-002 362-003 362-016 362-900 363-002 363-003 363-004 364-004 364-008 367-020

Notes

POWER TRANSMISSION

42 421-001

1.75

421-050

0.75

421-051 421-054 421-057 421-059

0.50 4.00 0.50 0.50

421-060 421-061 421-062 421-065 421-068 421-069 421-070 421-072 421-078

0.50 1.00 0.75 5.00 5.50 5.50 7.00 9.00 2.00

12/14/2014

Volvo Construction Equipment

129

A40 Op.no.

time (h)

421-079

0.25

43 434-002 434-004 434-015 434-060 434-061

2.00 2.00 4.00 1.00 0.75

434-063 434-073 434-074

1.00 4.50 4.00

45 451-004 451-005 451-007 451-010 451-013 451-014 46 461-043 468-005

1.50 1.00 0.75 0.75 1.50 3.50

4.00 0.50

Notes

Transmission, replacing breather filter GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Dropbox, replacing seal for input shaft Dropbox, adjusting control for high and low gear Differential lock longitudinal, adjusting engagement Adjustment of sender units SE54 and SE55 Dropbox, installing Dropbox, removing PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft for rear boggie axel, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing Propeller shaft, removed reconditioning Propeller shaft between transmission and dropbox, replacing FRONT AXLE; REAR AXLE Hub, replacing seal Differential lock rear, adjusting engagement

BRAKE

51 516-004 516-010

WHEEL BRAKE Brake discs, replacing on both sides Wheel brake, replacing

52 520-001 520-037 527-001

7.00 9.00 0.75 1.00 0.50

55 550-002 550-003

0.50 0.50

550-005 550-009 550-010 550-012

2.50 0.50 1.00 2.00

130

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, bleeding Accumulator removed, checking charging pressure PARKING BRAKE Parking brake, adjusting Parking brake, control valve (removed) reconditioning Parking brake, replacing brake disc Spring brake cylinder, replacing Spring brake cylinder removed, reconditioning Parking brake , replacing brake caliper

Volvo Construction Equipment

12/14/2014

A40 Op.no.

time (h)

550-013

0.75

550-014 551-003

2.00 1.00

56 561-004 561-022

1.00 0.25

Notes

Parking brake caliper (air), removed reconditioning Parking brake, replacing brake pads Parking brake, (removed) reconditioning of brake caliper COMPRESSED-AIR BRAKE Compressor, replacing Pressure regulator, adjusting

STEERING

64 642-026 643-010 645-001 645-003 645-006 645-054 645-060 645-080

3.00 3.50 0.50 5.00 5.00 1.00 3.00 2.00

645-081 645-082 645-084 645-085 647-093 647-095

3.00 3.00 0.50 1.00 3.00 0.50

STEERING Steering gear, replacing Steering linkage, checking and adjusting Steering cylinder bearing, checking clearanse Steering system working pressure, checking Steering cylinder, replacing Steering cylinder, replacing bearings Steering cylinder, repacking in machine Steering valve neutral position and valve spool end float, checking Steering valve removed, reconditioning Steering valve, replacing Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, replacing hydraulic pump Auxiliary steering, adjusting working- and stand-by pressure

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 711-020

3.00

FRAME Load unit frame, checking measurements

6.50

SUSPENSION Spring element front, replacing all

0.50 2.00 10.50 15.00

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings Frame joint, replacing hitch Steering joint, replacing bearings

72 727-001 74 741-005 741-036 742-007 742-040

12/14/2014

Volvo Construction Equipment

131

A40 Op.no.

time (h)

742-044

1.00

Notes

Articulated joint, replacing bushing

75 754-021 754-031 756-012

1.00 1.00 1.00

756-014

1.00

756-015 756-024

3.00 1.00

756-026

3.00

AXLE SUSPENSION Front bogie axle cross stay, adjusting Rear bogie axle cross stay, adjusting Cross stay rubber bushing (bearing), replacing (front) Cross stay rubber bushing (bearing), replacing, (rear) Cross stay, checking and adjusting Bogie beam, changing rubber spring, one side (front) Bogie, replacing all rubber elements both sides

2.00

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Shock absorber front, replacing all

0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

76 761-001 77 771-001

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

84 843-002 843-012 843-013 843-048

1.00 1.50 1.00 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.00

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing

1.50 1.50 1.00 1.50 0.50 2.00 4.00

85 852-002 87 873-004 873-006 873-008 874-002 874-003 874-005 874-006

132

Volvo Construction Equipment

12/14/2014

A40 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 913-003

0.50

913-008

3.00

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, ground dependent, changing

1.50

UNIT, LOAD HANDLING Tilt cylinder removed, repacking

94 945-010 95 951-001 951-002 951-003 951-004 951-006 951-011

0.50 2.00 0.50 5.00 4.00 0.30

951-030 951-040 951-041

0.50 3.50 1.50

LOAD CARRIER Tipping control, adjusting Tipping valve, changing wire Dump body position indicator, adjusting Hoist cylinder, changing Hoist cylinder removed, reconditioning Cylinder, rear flap, gas pressure, checking and adjusting Dump body alternative, lowering Dump body joint, changing tipping bearing Dump body, adjusting against frame

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

12/14/2014

Volvo Construction Equipment

133

134

Volvo Construction Equipment

12/14/2014

A40D Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 170-001 170-005

0.75 0.25

171-001

1.00

171-002

1.25

172-002 172-004 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-061 173-066 173-070 173-074 173-075

3.50 14.00 8.00 0.30 0.30 1.00 2.50 5.50 13.00 1.00 1.25 1.00 3.00 1.00 3.00

173-083

0.50

SERVICE Washing, external cleaning Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Warranty inspection 1000 hours 10000 - 19999 Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Drop box, changing oil/cleaning suction strainer Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank Frame joint, changing oil

0.20

GENERAL Service position 1

19 191-021

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070

0.80

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed 12001 - 19999 ECU 70001 - 79999 E-ECU, MID 128, changing pre-programmed ECU10001 - 12996 60001 - 60286 E-ECU, MID 128, changing pre-programmed ECU12001 - 19999

12/14/2014

Volvo Construction Equipment

135

A40D Op.no.

time (h)

Notes

70001 - 79999 21 210-002 210-070 210-072 210-073 210-074 214-012

7.00 8.50 10.00 6.50 11.00 5.50

214-012

5.50

214-012 215-032

5.50 7.50

215-042

7.00

215-043

4.00

216-018 217-004 217-005 218-001 218-007

3.50 3.50 4.00 1.50 4.00

ENGINE Compression test Engine, removing Engine, installing Engine and transmission, removing Engine and transmission, mounting Valves, adjusting

12000 - 19999 70000 - 79999 Valves, adjusting 10000 - 11999 60000 - 60286 Valves, adjusting 12000 - 12996 Timing gear case, fitting new gasket in machine 12001 - 19999 70001 - 79999 Camshaft, replacing 12001 - 19999 70001 - 79999 Camshaft setting, checking 12001 - 19999 70001 - 79999 Crankshaft, replacing rear oil seal Oil sump gasket, changing Oil level sensor, changing Rubber cushion, replacing Engine mounting rear, changing

22 221-022

0.60

223-006

4.50

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing

23 230-001

0.50

FUEL SYSTEM Carbon dioxide in fuel system, check

233-001

0.70

Fuel system, bleeding

233-001

0.70

Fuel system, bleeding

233-004 233-009 233-010 236-002 236-004 237-012 237-016 237-123

0.70 0.20 2.00 0.80 0.25 5.00 10.00 0.70

136

13001 - 19999 72001 - 79999 12001 - 19999 70001 - 79999 10000 - 11999 60000 - 60286

Feed pump, checking feed pressure Fuel pump (valves), inspection Fuel pump, inspection Stall speed, checking Iow idling speed, checking and adjusting Unit injector, replacing Injectors, replacing copper sleeve in machine Injector shut off, manual

Volvo Construction Equipment

12/14/2014

A40D Op.no.

time (h)

25 255-002 255-071 256-001 256-003 256-004 256-006 258-002 258-016

1.25 2.00 0.50 0.25 0.25 0.70 3.50 0.80

258-017

0.80

26 260-002 261-002 261-004 261-011 261-013 261-072 262-071 263-001 263-003 263-006 263-007 263-009 263-012 263-013

5.50 0.25 1.50 1.75 2.50 0.50 0.90 1.00 1.00 1.00 1.50 0.50 1.00 0.70

263-013

0.70

263-022

1.00

263-063

0.80

263-064

0.80

Notes

INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Cooling system, flushing Coolant, checking anti-freeze resistance Coolant, changing Radiator, removing Radiator, installing Coolant filter, changing Coolant pump removed, reconditioning Fan motor, removing Fan motor, installing Fan hydraulically driven, removing pump Fan hydraulically driven, fitting pump Fan hydraulically driven, replacing oil return filter Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking/adjusting high rpm

10000 - 11999 60000 - 60286 12000 - 19999 70000 - 79999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

12/14/2014

0.60 0.40

Volvo Construction Equipment

137

A40D Op.no.

31 311-001 311-002 32 321-002 33 331-018

time (h)

0.50 1.25

BATTERY Battery charging capacity, checking Batteries, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

0.75

STARTING SYSTEM Starter motor, replacing

35 352-002 352-024

0.50 0.75

352-060

0.75

353-016 356-056 356-057

0.50 0.50 0.50

36 360-001 361-002 361-017 362-002 362-003 362-900 363-002 363-004 364-004 366-060

0.75 1.00 0.50 0.50 0.50 1.00 1.25 0.50 0.25 0.70

366-062

0.70

366-064

1.00

366-064

1.50

366-066

1.25

366-066

0.90

38 386-038

138

Notes

1.00

12001 - 19999 70001 - 79999

LIGHTING Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Headlight, complete, changing (low beam 1 pc.) incl. setting/adjustment Rear lamp, replacing one Work lighting, replacing one head lamp assy Work lighting, replacing one insert OTHER ELECTRICAL EQUIPMENT Combination control (by steering wheel), changing Flasher unit, replacing relay Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Rotating beacon, installing new Windscreen wiper front, replacing motor Windscreen flusher pump, replacing Switch, replacing C-ECU, MID178, changing non-programmed ECU10001 - 11999 60001 - 60286 C-ECU, MID178, changing pre-programmed ECU10001 - 11999 60001 - 60286 V-ECU, MID 187, changing non-programmed 12001 - 19999 ECU 70001 - 79999 V-ECU, MID 187, changing non-programmed 10001 - 11999 ECU 60001 - 60286 V-ECU, MID 187, changing pre-programmed ECU10001 - 11999 60001 - 60286 V-ECU, MID 187, changing pre-programmed ECU12001 - 19999 70001 - 79999 INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing

Volvo Construction Equipment

12/14/2014

A40D Op.no.

time (h)

386-088

2.00

39 390-902 398-001

2.00 0.50

Notes

Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new CareTrack antenna, replacing

POWER TRANSMISSION

42 421-001

0.70

421-002 421-047 421-050

1.75 0.50 0.75

421-051 421-054

0.50 2.00

421-057 421-060 421-062 421-068 421-069 421-070 421-072 421-079 421-083 421-084

1.50 0.50 1.50 5.50 5.50 6.00 7.00 0.25 1.00 1.50

TRANSMISSION, HYDRAULIC CONTROL Checking of main, torque converter and lubricating oil pressure Transmission oil pressure, checking Gear selector, replacing Transmission, resistance measuring of cableharness Transmission, resistance measuring of solenoides Seal for rear output shaft, replacing 10509 - 19999 60236 - 60286 Retarder valve, replacing of seal Transmission, resistans measuring control system Induction sensor for turbine speed, changing Transmission, removing (upwards) Transmission, installing (from above) Transmission, removing Transmission, installing Transmission, replacing breather filter Transmission, remove from a non mounted engine Transmission, fitting on a non mounted engine

43 432-076

0.70

432-078 434-002 434-004 434-015 434-016 434-061

0.60 2.00 2.00 4.00 1.00 0.50

434-063 434-073 434-074

1.00 4.50 4.00

12/14/2014

GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Dropbox, replacing seal for input shaft Dropbox, oil pump, replacing Differential lock longitudinal, adjusting engagement Adjustment of sender units SE54 and SE55 Dropbox, installing Dropbox, removing

Volvo Construction Equipment

139

A40D Op.no.

time (h)

45 451-005 451-006

1.00 6.00

451-007 451-008 451-010 451-014

1.50 1.50 1.00 3.50

46 461-006 463-016 468-005 468-062 48 482-004 49 491-006

Notes

PROPELLER SHAFT Propeller shaft for rear boggie axel, replacing Intermediate shaft and/or bearing, replacing (in frame joint) Propeller shaft, in frame joint, replacing Propellershaft for front boggie axel, replacing Propeller shaft, front, replacing Propeller shaft between transmission and dropbox, replacing

5.00 0.50 0.50 0.50

FRONT AXLE; REAR AXLE Spindle, replacing one side Dog clutch 6x6, checking and adjusting Differential lock rear, adjusting engagement Transverse differential lock/axle, checking and adjusting

7.00

POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning

1.25

MISCELLANEOUS Oil cooler, replacing

BRAKE

51 516-004 516-010

WHEEL BRAKE Brake discs, replacing on both sides Wheel brake, replacing

7.00 9.00

52 520-001 520-010 520-037 525-008 527-001

0.75 0.10 1.00 3.50 0.50

527-004

2.50

55 550-005 550-009 550-012 550-013

3.00 1.00 2.00 1.00

550-014

1.00

140

13001 - 19999 72001 - 79999

Volvo Construction Equipment

12/14/2014

A40D Op.no.

time (h)

550-016 553-000

0.50 0.40

56 561-004 561-004 561-022

2.00 2.00 0.25

Notes

Parking brake lever, changing Load and dump brake, working pressure, checking and adjusting COMPRESSED-AIR BRAKE Compressor, replacing Compressor, replacing Pressure regulator, adjusting

STEERING

64 642-026 642-058 643-010

2.50 2.00 1.75

STEERING Steering gear, replacing Steering gear, check.and adj. Steering linkage, checking and adjusting

643-013

0.80

Steering times, checking and adjusting

643-014

1.00

645-001 645-006 645-054 645-060 645-084 645-085 647-093 647-095

0.50 2.00 2.00 3.00 1.00 1.25 3.00 1.00

Steering valve, neutral position, checking and adjusting Steering cylinder bearing, checking clearanse Steering cylinder, replacing Steering cylinder, replacing bearings Steering cylinder, repacking in machine Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, replacing hydraulic pump Auxiliary steering, adjusting working- and stand-by pressure

10949 - 10955 10958 - 19999

13144 - 19999 70158 - 79999 13144 - 19999 70158 - 79999 13144 - 19999 70158 - 79999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

72 727-001

SUSPENSION Spring element front, replacing all

6.50

74 741-001 741-005 741-036 741-041

7.00 0.50 2.00 2.00

742-038 742-040

0.80 8.00

12/14/2014

Volvo Construction Equipment

141

A40D Op.no.

time (h)

75 754-021 754-031 756-011

1.00 1.00 7.00

756-012

2.00

756-024

1.00

76 761-001 77 771-001

Notes

AXLE SUSPENSION Front bogie axle cross stay, adjusting Rear bogie axle cross stay, adjusting Bogie member, replacing rubber bearing (one side) Cross stay rubber bushing (bearing), replacing (front) Bogie beam, changing rubber spring, one side (front)

4.00

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Shock absorber front, replacing all

0.60

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

4.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Electric hood pump, changing

83 831-004

1.00

DOORS; HATCH; COVER PLATE, (all) Door, replacing

831-006 831-052

0.60 0.60

Door lock, replacing Cab door, removing door catch

831-053

0.30

Cab door, installing door catch

3.00 3.00 2.50 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

82 821-002 821-060

84 843-002 843-012 843-013 843-048

142

Volvo Construction Equipment

60000 - 60286 10000 - 19999 70000 - 79999 60000 - 60286 10000 - 19999 70000 - 79999 60000 - 60286 10000 - 19999 70000 - 79999

12/14/2014

A40D Op.no.

85 852-002 852-003 852-004 87 873-004 873-006 873-008 873-009 874-002 874-003 874-006 874-008 874-011 874-012 874-014

time (h)

Notes

1.00 0.80 0.40

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing Operator's seat, removing Operator's seat, installing

3.00 1.00 0.90 0.90 1.50 0.80 4.00 2.50 4.00 5.00 1.75

AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Compressor, replacing incl draining and filling Refrigerant, filling incl vacuum pumping Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Thermostat, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection

1.00 0.10 0.30 0.20

91 912-078 912-079 912-080

0.60 7.00 3.00

912-115

3.00

912-116

3.00

913-003

1.50

913-004

1.50

913-007 913-010 913-010 913-042

0.30 2.50 2.50 0.50

12/14/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Dump lever, changing Steering and tipping valve, replacing Steering and dumping valve (removed), reconditioning Steering and tipping valve, removal 13144 - 19999 70158 - 79999 Steering and tipping valve, installation 13144 - 19999 70158 - 79999 Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing 10000 - 11101 Hydraulic pump, replacing 11102 - 19999 Working pumps, checking function

Volvo Construction Equipment

143

A40D Op.no.

time (h)

913-068 914-095

1.50 0.90

Notes

Pump regulator, checking Dumping lever, checking pressure

95 951-003 951-004 951-005 951-005 951-006 951-007 951-008 951-011

0.30 3.00 0.90 1.00 3.00 1.25 1.25 0.30

951-030 951-040 951-041

0.40 2.50 2.50

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

144

Volvo Construction Equipment

12/14/2014

A40E Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022

19 191-021

3.50 13.00 0.30 0.30 1.00 2.50 5.50 13.00 22.00 16.00 0.20

GENERAL Service position 1

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-090

5.50 7.00 10.00 0.30

210-092

0.40

214-012 215-042 215-043 216-014 216-018 217-004 217-005

5.50 6.50 3.00 1.75 26.00 4.00 4.00

12/14/2014

ENGINE Compression test Engine and transmission, removing Engine and transmission, mounting Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Engine rotation speed sensor (camshaft), replacing Valves, adjusting Camshaft, replacing Camshaft setting, checking Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil sump gasket, changing Oil level sensor, changing

Volvo Construction Equipment

145

A40E Op.no.

time (h)

218-001 218-007

1.50 4.00

22 221-022

0.60

223-006

2.50

23 230-001 233-001 233-004 233-010 236-002 237-010 237-012 237-016 237-123

0.50 0.70 0.70 2.00 0.90 0.30 5.50 12.00 0.70

25 255-002 255-071 256-006 258-002 258-014 258-015 258-016

1.25 2.00 0.70 3.50 0.90 1.50 0.80

258-017

0.80

26 260-002 261-004 261-004 261-011 261-013 262-002 262-008 262-098 263-013

5.50 1.25 1.25 1.75 2.50 2.00 2.50 1.25 0.40

263-023 263-024 263-063

0.90 1.50 0.80

146

Notes

Rubber cushion, replacing Engine mounting rear, changing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure Fuel pump, inspection Stall speed, checking Unit injectors, adjusting pretension Unit injector, replacing Injectors, replacing copper sleeve in machine Injector shut off, manual

10005 - 69999

INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing Fan pump, removing Fan pump, installation Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Cooling system, flushing Coolant, changing Coolant, changing Radiator, removing Radiator, installing Coolant pump, replacing Secondary coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan pump, removing Fan pump, installing Cooling fan motor, radiator, checking/adjusting low rpm

Volvo Construction Equipment

12/14/2014

A40E Op.no.

time (h)

263-064

0.80

Notes

Cooling fan motor, radiator, checking/adjusting high rpm

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.60 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.25

BATTERY Batteries, replacing

0.90

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.75

STARTING SYSTEM Starter motor, replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 33 331-018 35 352-002 36 363-002 366-064

1.25 1.00

366-066

0.90

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.40

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing

2.00 0.50

MISCELLANEOUS CareTrack, installing new CareTrack antenna, replacing

38 386-008 39 390-902 398-001

POWER TRANSMISSION

42 421-001

0.70

421-046 421-054 421-061 421-062 421-070 421-072

3.50 2.00 0.50 1.50 6.00 7.00

12/14/2014

Volvo Construction Equipment

147

A40E Op.no.

time (h)

421-083 421-084

1.25 1.50

43 432-076

0.70

432-078 434-002 434-004 434-064

0.60 1.75 2.00 0.60

434-065 434-073 434-074

0.40 2.50 2.50

45 451-006

5.50

46 461-011 461-037 461-038 461-046 463-011 463-016 463-079

12.00 2.50 3.50 1.75 12.00 13.00 3.00

463-100 463-101 463-103 464-011 464-014 468-062

0.30 0.40 1.75 12.00 1.75 0.70

48 482-004 49 491-006

148

11.00

1.50

Notes

Transmission, remove from a non mounted engine Transmission, fitting on a non mounted engine GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Rotation speed sensor, replacing Dropbox, installing Dropbox, removing PROPELLER SHAFT Intermediate shaft and/or bearing, replacing (in frame joint) FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft 6-wheel drive, sealing and bearing, replacing Rotation speed sensor, replacing Rotation speed sensor, adjusting Input shaft, seal, replacing Centre gear, removing and fitting Input shaft seal, replacing Transverse differential lock/axle, checking and adjusting POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning MISCELLANEOUS Oil cooler, replacing

Volvo Construction Equipment

12/14/2014

A40E Op.no.

time (h)

Notes

BRAKE

51 516-010

WHEEL BRAKE Wheel brake, replacing

5.00

52 520-001 520-010 520-037 525-008 527-001

0.60 0.10 0.80 3.50 0.10

527-002 527-002 527-004

0.80 1.00 2.50

55 550-005 550-009 550-012 550-014 550-015 550-023 553-000

3.00 1.25 2.00 1.50 0.30 0.20 0.40

553-001 553-002

0.40 0.30

PARKING BRAKE Parking brake, replacing brake disc Spring brake cylinder, replacing Parking brake , replacing brake caliper Parking brake, replacing brake pads Parking brake, manually releasing Parking brake, function checking Load and dump brake, working pressure, checking and adjusting Load and Dump brake, servo pressure, checking Load and Dump brake, function check 11001 - 12558

1.75

COMPRESSED-AIR BRAKE Compressor, replacing

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 59 590-001

STEERING

64 642-026 642-058 643-010 643-013 643-014

2.50 2.00 1.75 0.80 1.00

645-004 645-005

0.90 1.00

12/14/2014

Volvo Construction Equipment

149

A40E Op.no.

time (h)

645-052

1.25

645-054 645-054 645-084 645-085 647-095

1.00 2.50 1.25 1.25 1.00

647-096 647-097

1.00 1.50

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

0.90 1.50

FRAME Protecting plate, removal Protecting plate, installation

2.50

SUSPENSION Rubber element, replacing

72 727-002 74 741-001 741-006 741-041

6.50 3.50 2.50

742-038

0.70

FRAME LINK Frame joint, separating machine Frame joint, measuring and adjusting clearence Frame joint, changing bearing, machine separated (on load unit frame) Articulated joint, checking clearence

3.00 0.80 1.00 1.00 4.50 2.50 5.50

3.00

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Shock absorber front, replacing all

0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

75 751-001 751-013 751-013 756-013 756-027 756-028 756-030 76 761-001 77 771-007 771-008

150

Volvo Construction Equipment

13445 - 69999 13445 - 69999 13445 - 69999

12/14/2014

A40E Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

4.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Electric hood pump, changing

1.00 0.60 0.60 0.30

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Cab door, removing door catch Cab door, installing door catch

3.00 2.50 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing Door window, replacing

0.50 0.80 0.40

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing Operator's seat, removing Operator's seat, installing

3.00 1.00 0.90 0.90 0.40 0.80 4.00 2.50 4.00 5.00 1.75

AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Compressor, replacing incl draining and filling Refrigerant, filling incl vacuum pumping Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Thermostat, replacing

82 821-002 821-060 83 831-004 831-006 831-052 831-053 84 843-002 843-013 843-048 85 852-002 852-003 852-004 87 873-004 873-006 873-008 873-009 874-002 874-003 874-006 874-008 874-011 874-012 874-014

11001 - 69999 11001 - 69999 11001 - 69999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002

GENERAL Hydraulic system, bleeding

12/14/2014

0.30

Volvo Construction Equipment

151

A40E Op.no.

time (h)

900-003 900-005 900-006

0.10 0.30 0.20

91 912-078 912-115 912-116 913-003

0.60 3.00 3.00 0.90

913-004

1.00

913-007 913-023 913-024 913-042 913-068 914-095

0.30 0.90 1.75 0.50 1.50 0.90

Notes

Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection WORKING HYDRAULICS; SERVO HYDRAULICS Dump lever, changing Steering and tipping valve, removal Steering and tipping valve, installation Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Pump, removal Pump, installation Working pumps, checking function Pump regulator, checking Dumping lever, checking pressure

95 951-005 951-005 951-006 951-007 951-008 951-011

1.00 0.90 3.00 1.25 1.25 0.30

951-030 951-040 951-041

0.40 2.50 2.50

LOAD CARRIER Hoist cylinder bearing, changing Hoist cylinder bearing, changing Hoist cylinder removed, reconditioning Hoist cylinder, removal Hoist cylinder, installation Cylinder, rear flap, gas pressure, checking and adjusting Dump body alternative, lowering Dump body joint, changing tipping bearing Dump body, adjusting against frame

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

152

Volvo Construction Equipment

12/14/2014

A40E FS Op.no.

time (h)

Notes

GENERAL

09 090-001

MISCELLANEOUS Engine, basic check

0.70

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022

19 191-022 191-025

3.50 13.00 0.30 0.30 1.00 2.50 5.50 14.00 22.00 17.00 0.50 0.50

GENERAL Service position 2 Service position 3

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 210-090

5.50 7.00 10.00 0.30

210-092

0.40

214-012 215-042 215-043 216-014 216-018 217-004

5.50 6.50 3.00 1.75 26.00 4.00

12/14/2014

ENGINE Compression test Engine and transmission, removing Engine and transmission, mounting Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Engine rotation speed sensor (camshaft), replacing Valves, adjusting Camshaft, replacing Camshaft setting, checking Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil sump gasket, changing

Volvo Construction Equipment

153

A40E FS Op.no.

time (h)

217-005 218-001 218-007

4.00 1.50 4.00

22 221-022

0.60

223-006

2.50

23 230-001 233-001 233-004 233-010 236-002 237-010 237-012 237-016 237-123

0.50 0.70 0.70 2.00 0.90 0.30 5.50 12.00 0.70

25 255-002 255-071 256-006 258-002 258-014 258-015 258-016

1.25 2.00 0.70 3.50 0.90 1.50 0.80

258-017

0.80

26 260-002 261-004 261-004 261-011 261-013 262-002 262-008 262-098 263-013

5.50 1.25 1.25 1.75 2.50 2.00 2.50 1.25 0.40

263-023 263-024

0.90 1.50

154

Notes

Oil level sensor, changing Rubber cushion, replacing Engine mounting rear, changing LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge Oil cooler, replacing FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure Fuel pump, inspection Stall speed, checking Unit injectors, adjusting pretension Unit injector, replacing Injectors, replacing copper sleeve in machine Injector shut off, manual INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Turbocharger, replacing Preheating coil, replacing Intercooler, replacing Fan pump, removing Fan pump, installation Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Cooling system, flushing Coolant, changing Coolant, changing Radiator, removing Radiator, installing Coolant pump, replacing Secondary coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan pump, removing Fan pump, installing

Volvo Construction Equipment

12/14/2014

A40E FS Op.no.

time (h)

263-063

0.80

263-064

0.80

Notes

Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking/adjusting high rpm

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.60 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.25

BATTERY Batteries, replacing

0.90

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.75

STARTING SYSTEM Starter motor, replacing

0.50

LIGHTING Headlights, adjusting

31 311-002 32 321-002 33 331-018 35 352-002 36 363-002 366-064

1.25 1.25

366-066

1.25

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.40

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing

2.00 0.50

MISCELLANEOUS CareTrack, installing new CareTrack antenna, replacing

38 386-008 39 390-902 398-001

POWER TRANSMISSION

42 421-046 421-054 421-061 421-062 421-070 421-072

TRANSMISSION, HYDRAULIC CONTROL PWM-valve control system, changing Seal for rear output shaft, replacing Induction sensor for output shaft, changing Induction sensor for turbine speed, changing Transmission, removing Transmission, installing

12/14/2014

3.50 2.00 0.50 1.50 6.00 7.00

Volvo Construction Equipment

155

A40E FS Op.no.

time (h)

421-083 421-084

1.25 1.50

43 432-076

0.70

432-078 434-002 434-004 434-064

0.60 1.75 2.00 0.60

434-065 434-073 434-074

0.40 2.50 2.50

45 451-006

5.50

46 461-011 461-037 461-038 461-046 463-011 463-016 463-079

12.00 2.50 3.50 1.75 12.00 13.00 3.00

463-100 463-101 463-103 464-011 464-014 468-062

0.30 0.40 1.75 12.00 1.75 0.70

48 482-004 49 491-006

156

11.00

1.50

Notes

Transmission, remove from a non mounted engine Transmission, fitting on a non mounted engine GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Differential lock longitudinal, adjustment of sender unit Rotation speed sensor, replacing Dropbox, installing Dropbox, removing PROPELLER SHAFT Intermediate shaft and/or bearing, replacing (in frame joint) FRONT AXLE; REAR AXLE Centre gear , removing and fitting Hub reduction, removing Hub reduction, installing Input shaft, seal, replacing Centre gear, removing and fitting Dog clutch 6x6, checking and adjusting Output shaft 6-wheel drive, sealing and bearing, replacing Rotation speed sensor, replacing Rotation speed sensor, adjusting Input shaft, seal, replacing Centre gear, removing and fitting Input shaft seal, replacing Transverse differential lock/axle, checking and adjusting POWER TAKE OFF Power take-off, between engine and gearbox, reconditioning MISCELLANEOUS Oil cooler, replacing

Volvo Construction Equipment

12/14/2014

A40E FS Op.no.

time (h)

Notes

BRAKE

51 516-010

WHEEL BRAKE Wheel brake, replacing

5.00

52 520-001 520-010 520-037 525-008 527-001

0.60 0.10 0.80 3.50 0.10

527-002 527-002 527-004

0.80 1.00 2.50

55 550-005 550-009 550-012 550-014 550-015 550-023 553-000

3.00 1.25 2.00 1.50 0.30 0.20 0.40

553-001 553-002

0.40 0.30

PARKING BRAKE Parking brake, replacing brake disc Spring brake cylinder, replacing Parking brake , replacing brake caliper Parking brake, replacing brake pads Parking brake, manually releasing Parking brake, function checking Load and dump brake, working pressure, checking and adjusting Load and Dump brake, servo pressure, checking Load and Dump brake, function check

1.75

COMPRESSED-AIR BRAKE Compressor, replacing

0.30

MISCELLANEOUS Quick coupling compressed air, replacing

56 561-004 59 590-001

STEERING

64 642-026 642-058 643-010 643-013 643-014

2.50 2.00 1.75 0.80 1.00

645-004 645-005

0.90 1.00

12/14/2014

Volvo Construction Equipment

157

A40E FS Op.no.

time (h)

645-052

1.25

645-054 645-054 645-084 645-085 647-095

1.00 2.50 1.25 1.25 1.00

647-096 647-097

1.00 1.50

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

FRAME Protecting plate, removal Protecting plate, installation

0.90 1.50

72 720-000

0.70

720-001

0.70

720-008 720-010 720-011 720-012 720-012 720-013 720-020

1.25 0.50 0.30 0.80 0.50 0.20 0.70

720-020

0.70

720-020

0.70

720-021 720-022 725-001 725-002 725-003 725-004 725-008 725-009

1.75 1.50 1.50 1.75 1.00 1.25 1.50 0.70

726-001

1.75

158

Volvo Construction Equipment

12/14/2014

A40E FS Op.no.

time (h)

726-001 726-002 726-002 726-003 726-003 726-004 726-004 726-006 726-007 726-008 726-009

1.75 2.00 2.00 0.30 0.20 0.60 0.80 2.50 1.75 1.25 0.70

Notes

74 741-001 741-006 741-041

6.50 3.50 2.50

742-038

0.70

FRAME LINK Frame joint, separating machine Frame joint, measuring and adjusting clearence Frame joint, changing bearing, machine separated (on load unit frame) Articulated joint, checking clearence

3.00 1.00 0.80 1.00 3.50 2.50

0.70 0.70

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, installing Wheel, removing

75 751-001 751-013 751-013 756-013 756-027 756-028 77 771-007 771-008

13445 - 69999 13445 - 69999 13445 - 69999

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

4.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Electric hood pump, changing

1.00

DOORS; HATCH; COVER PLATE, (all) Door, replacing

82 821-002 821-060 83 831-004

12/14/2014

Volvo Construction Equipment

11005 - 69999

159

A40E FS Op.no.

time (h)

831-006 831-052 831-053

0.60 0.60 0.30

Door lock, replacing Cab door, removing door catch Cab door, installing door catch

2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Door window, replacing

0.50 0.80 0.40

CAB INTERIOR/UPHOLSTERY Air suspension for operator´s seat, changing Operator's seat, removing Operator's seat, installing

3.00 1.00 0.90 0.90 0.40 0.80 4.00 2.50 4.00 5.00 1.75

AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Compressor, replacing incl draining and filling Refrigerant, filling incl vacuum pumping Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Thermostat, replacing

84 843-048 85 852-002 852-003 852-004 87 873-004 873-006 873-008 873-009 874-002 874-003 874-006 874-008 874-011 874-012 874-014

Notes

11005 - 69999 11005 - 69999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-003 900-005 900-006

GENERAL Hydraulic system, bleeding Hydraulic system, relieve pressure Vacuum pump, connection Vacuum pump, disconnection

0.30 0.10 0.30 0.20

91 912-078 912-115 912-116 913-003

0.60 3.00 3.00 0.90

913-004

1.00

913-007 913-023 913-024

0.30 0.90 1.75

160

Volvo Construction Equipment

12/14/2014

A40E FS Op.no.

time (h)

913-042 913-068 914-095

0.50 1.50 0.90

Notes

Working pumps, checking function Pump regulator, checking Dumping lever, checking pressure

95 951-005 951-005 951-006 951-007 951-008 951-011

1.00 0.90 3.00 1.25 1.25 0.30

951-030 951-040 951-041

0.40 2.50 2.50

LOAD CARRIER Hoist cylinder bearing, changing Hoist cylinder bearing, changing Hoist cylinder removed, reconditioning Hoist cylinder, removal Hoist cylinder, installation Cylinder, rear flap, gas pressure, checking and adjusting Dump body alternative, lowering Dump body joint, changing tipping bearing Dump body, adjusting against frame

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

12/14/2014

Volvo Construction Equipment

161

162

Volvo Construction Equipment

12/14/2014

DD22 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-035

1.25 1.50 2.50 3.00 4.50 6.00 1.00

0.20 0.30

GENERAL Service position 1 Service position 2

19 191-021 191-022

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

2.00 3.50 0.80

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.80

FUEL SYSTEM Fuel pipes, replacing

0.50 0.30

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing

1.00 1.50

COOLING SYSTEM Radiator, removing Radiator, installing

0.60

ENGINE CONTROL Accelerator lever throttle cable, adjusting

23 235-004 25 252-017 252-018 26 261-011 261-013 27 272-013

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-011 311-012

0.40 0.20

BATTERY Battery, removing Battery, installing

0.40

ALTERNATOR; CHARGE REGULATOR Alternator, removing

32 321-003

12/14/2014

Volvo Construction Equipment

163

DD22 Op.no.

time (h)

321-004

0.30

Alternator, installing

0.50

LIGHTING Lamp bulb, replacing

0.50

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing

0.40 0.20

CABLE; FUSE; RELAY Battery disconnector, removal Battery disconnector, installation

35 352-001 36 362-003 37 371-044 371-045

Notes

POWER TRANSMISSION

44 441-035 441-036 442-162

HYDROSTATIC DRIVE Drive motor, removing Drive motor, installing Travel lever throttle cable, adjusting

0.90 1.50 0.60

BRAKE

55 550-026 550-027

PARKING BRAKE Parking brake, activate manually Parking brake, deactivate manually

0.30 0.30

STEERING

64 645-004 645-005 645-016 645-017

STEERING Steering cylinder, removing Steering cylinder, installing Steering pump, removing Steering pump, installing

1.25 1.50 0.70 0.80

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 740-001 740-002

2.50 3.00

FRAME LINK Articulation hinge, disassembly Articulation hinge, assembly

1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Drum, removing

77 777-001

164

Volvo Construction Equipment

12/14/2014

DD22 Op.no.

time (h)

777-002 777-003 777-004 777-005 777-006 777-034 777-035 777-036 777-039 777-040 777-041 777-042 777-043 777-044 777-045 777-078 777-078 777-079 777-079 777-080 777-080

1.25 0.70 0.80 0.60 0.80 0.50 0.40 0.30 0.50 0.70 0.90 5.00 5.50 1.50 1.75 1.25 1.50 3.50 3.50 2.50 4.50

Notes

Drum, installing Vibration pump, removing Vibration pump, installing Vibration motor, removing Vibration motor, installing Scraper strip, replacing Scraper set, removing Scraper set, installing Offset drum, adjusting Drum drive, removing Drum drive, installing Eccentric shaft, removing Eccentric shaft, installing Travel bearings, removing Travel bearings, installing Drum rubber cushions, replacing Drum rubber cushions, replacing Eccentric shaft bearings, removing Eccentric shaft bearings, removing Eccentric shaft bearings, installing Eccentric shaft bearings, installing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002

0.40 0.30

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.40 0.30

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

0.20 0.20

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

0.60

INTERIOR EQUIPMENT Seat safety belt, replacing

85 852-003 852-004 86 867-002 867-003 88 884-001

12/14/2014

Volvo Construction Equipment

165

DD22 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-036 911-037

0.90 1.00

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, removing Hydraulic oil tank, installing

0.60 0.60

FUNCTION FOR ROAD CONSTRUCTION Water pump, removing Water pump, installing

98 985-007 985-008

166

Volvo Construction Equipment

12/14/2014

DD24 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-007 173-010 173-012 173-014 173-035

1.25 1.50 2.50 3.00 4.50 6.00 1.00

0.20 0.30

GENERAL Service position 1 Service position 2

19 191-021 191-022

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 218-009

2.00 3.50 0.80

ENGINE Engine, removing Engine, installing Engine mounts, replacing

0.80

FUEL SYSTEM Fuel pipes, replacing

0.50 0.30

INLET SYSTEM; EXHAUST SYSTEM Silencer, removing Silencer, installing

1.00 1.50

COOLING SYSTEM Radiator, removing Radiator, installing

0.60

ENGINE CONTROL Accelerator lever throttle cable, adjusting

23 235-004 25 252-017 252-018 26 261-011 261-013 27 272-013

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-011 311-012

0.40 0.20

BATTERY Battery, removing Battery, installing

0.40

ALTERNATOR; CHARGE REGULATOR Alternator, removing

32 321-003

12/14/2014

Volvo Construction Equipment

167

DD24 Op.no.

time (h)

321-004

0.30

Alternator, installing

0.50

LIGHTING Lamp bulb, replacing

0.50

OTHER ELECTRICAL EQUIPMENT Reverse alarm, replacing

0.40 0.20

CABLE; FUSE; RELAY Battery disconnector, removal Battery disconnector, installation

35 352-001 36 362-003 37 371-044 371-045

Notes

POWER TRANSMISSION

44 441-035 441-036 442-162

HYDROSTATIC DRIVE Drive motor, removing Drive motor, installing Travel lever throttle cable, adjusting

0.90 1.50 0.60

BRAKE

55 550-026 550-027

PARKING BRAKE Parking brake, activate manually Parking brake, deactivate manually

0.30 0.30

STEERING

64 645-004 645-005 645-016 645-017

STEERING Steering cylinder, removing Steering cylinder, installing Steering pump, removing Steering pump, installing

1.25 1.50 0.70 0.80

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 740-001 740-002

2.50 3.00

FRAME LINK Articulation hinge, disassembly Articulation hinge, assembly

1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Drum, removing

77 777-001

168

Volvo Construction Equipment

12/14/2014

DD24 Op.no.

time (h)

777-002 777-003 777-004 777-005 777-006 777-034 777-035 777-036 777-039 777-040 777-041 777-042 777-043 777-044 777-045 777-078 777-078 777-079 777-079 777-080 777-080

1.25 0.70 0.80 0.60 0.80 0.50 0.40 0.30 0.50 0.70 0.90 5.00 5.50 1.50 1.75 1.25 1.50 3.50 3.50 2.50 4.50

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-001 821-002

0.40 0.30

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.40 0.30

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing

0.20 0.20

PROTECTIVE EQUIPMENT, not specified in a special group ROPS (Roll Over Protection), removing ROPS (Roll Over Protection), installing

0.60

INTERIOR EQUIPMENT Seat safety belt, replacing

85 852-003 852-004 86 867-002 867-003 88 884-001

12/14/2014

Volvo Construction Equipment

169

DD24 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-036 911-037

0.90 1.00

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, removing Hydraulic oil tank, installing

0.60 0.60

FUNCTION FOR ROAD CONSTRUCTION Water pump, removing Water pump, installing

98 985-007 985-008

170

Volvo Construction Equipment

12/14/2014

EC135B LC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-077 173-079 173-101

0.75 1.00 1.50 5.50 5.00 8.50 0.60 1.25 0.25 0.20 0.60 0.40

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Hydraulic oil tank, changing breather filter Swing motor gearbox, changing oil Track motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 211-002 214-012 214-036 216-014 216-018

6.00 6.50 7.00 3.00 1.00 7.50 8.00

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

0.30 1.00 0.40 0.50 4.00 0.50 0.50 3.00 1.50

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Fuel filters, replacing Fuel filter extra, replacing Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Injectors, replacing all Injector, replacing one

23 233-001 233-002 233-014 233-015 234-010 234-041 234-042 237-002 237-004

12/14/2014

Volvo Construction Equipment

171

EC135B LC Op.no.

25 252-020 252-021 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-022

time (h)

1.25 1.25 1.00 2.00 1.00 0.25 0.25 0.25 0.40 4.00 0.50

26 261-002 261-004 261-008 261-012 261-014 261-072 262-002 262-098 263-012 263-013

0.25 0.75 7.00 0.75 1.25 0.25 1.50 1.00 1.50 0.50

263-022

1.50

Notes

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, removing Turbocharger, replacing Turbocharger, installing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.80 0.50 0.50 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

31 311-001 311-002 311-003 311-006 311-008

172

Volvo Construction Equipment

12/14/2014

EC135B LC Op.no.

32 321-002 33 331-018 331-081 334-011 35 356-056

time (h)

Notes

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.00 0.50 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-050 364-052 364-056 366-064

0.50 0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50 0.50 1.50

366-066

1.00

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Switch, replacing Relay (general), replacing Battery relay, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-038 386-043 386-044 386-088 39 390-902 393-001

12/14/2014

0.50 0.50 0.50 1.00 0.50 0.50 0.75

3.00 0.50

Volvo Construction Equipment

173

EC135B LC Op.no.

time (h)

393-021 395-021 395-022 395-031

0.75 0.50 1.00 0.50

Notes

Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-125 431-126 431-127

5.00 1.50 2.50 3.00 4.50 1.75 1.25 3.00 3.00 6.00

44 441-017 441-021 441-022 441-023 441-024 441-025 441-026 441-028 441-032 441-112 441-115 443-037 443-038 443-039

1.00 3.00 0.75 3.50 1.50 1.25 1.50 0.75 0.75 0.70 2.00 5.00 6.50 1.00

443-040

1.50

49 492-031 492-091

174

3.00 0.50

HYDROSTATIC DRIVE Travel motor pressure, checking and adjusting Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing cylinder block Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Swing motor brake valve, replacing Swing motor pressure, checking and adjusting Track motor relief valve, replacing Track motor removed, replacing seal Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

Volvo Construction Equipment

12/14/2014

EC135B LC Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-036 775-051 775-061 775-071 775-081

0.70 0.80 2.00 3.00 3.50 0.40 7.50 1.25 1.75 9.50 1.00 1.50 0.90 3.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Track links, replacing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048

12/14/2014

Volvo Construction Equipment

175

EC135B LC Op.no.

85 852-008 87 870-001 872-001 872-011 872-021 873-004 873-006 873-011 873-020 873-097 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

time (h)

Notes

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90 1.00 1.00 1.50 0.75 0.75 1.00 2.00 0.75 1.75 1.75 3.00 3.00 0.50 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Duct, replacing Defroster hose, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Heat control valve actuator, replacing Heater hose, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Thermostat, replacing Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing Power transistor (ceramic resister), replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing Shutter assembly, replacing Valve (mix) actuator, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing

176

0.20 0.50 1.75 2.50 0.50

Volvo Construction Equipment

12/14/2014

EC135B LC Op.no.

time (h)

911-017 911-024 911-025 911-026 911-031 911-032 911-033

1.75 0.70 0.70 0.70 1.50 1.50 2.00

911-038 911-042 911-043 911-051 912-067 912-071 912-073 912-074

3.50 0.25 0.25 0.20 0.50 0.70 0.70 0.50

912-075

0.50

913-004

1.00

913-007 913-010 913-013 913-029 914-036 914-037 914-041

0.30 4.50 6.00 0.50 1.25 1.25 0.60

914-051 914-055 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049

0.40 0.75 1.00 0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75

12/14/2014

Notes

Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Oil drain filter, replacing Servo system filter, replacing Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder)

Volvo Construction Equipment

177

EC135B LC Op.no.

time (h)

916-091 916-092 916-093 916-094

0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-021

1.50 1.00 0.75 0.50 2.00

924-041 924-042 924-043 924-044 924-045

0.50 0.50 0.25 0.50 0.75

925-011 925-012 925-013

1.25 0.50 0.75

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

12.00 4.50 5.00 2.00 0.25 2.00 2.00 0.50

974-025 974-031 974-032 975-011 975-012 975-014

3.50 1.00 1.00 2.50 3.00 1.00

178

Notes

Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic cylinder bracket (body), replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Volvo Construction Equipment

12/14/2014

EC135B LC Op.no.

time (h)

975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

1.00 0.25 1.00 2.00 2.50 1.00 0.50 0.50 5.00 3.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.00 1.00 3.50 1.00 2.00 0.50

12/14/2014

Notes

Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

179

180

Volvo Construction Equipment

12/14/2014

EC140B LC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-079 173-101

0.75 1.00 1.50 5.50 5.00 8.50 0.60 1.25 0.25 0.60 0.40

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Swing motor gearbox, changing oil Track motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 211-002 214-012 214-036 216-014 216-018

6.00 6.50 7.00 3.00 1.00 7.50 8.00

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

0.30 1.00 0.40 0.50 4.00 0.50 0.50 3.00 1.50

23 233-001 233-002 233-014 233-015 234-010 234-041 234-042 237-002 237-004

12/14/2014

Volvo Construction Equipment

181

EC140B LC Op.no.

25 252-020 252-021 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-022

time (h)

1.25 1.25 1.00 2.00 1.00 0.25 0.25 0.25 0.40 4.00 0.50

26 261-002 261-004 261-008 261-012 261-014 261-072 262-002 262-098 263-012 263-013

0.25 0.75 7.00 0.75 1.25 0.25 1.50 1.00 1.50 0.50

263-022

1.50

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.80 0.50 0.50 2.50 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing Starter motor lead to battery, replacing

31 311-001 311-002 311-003 311-006 311-008 311-008

182

Volvo Construction Equipment

12/14/2014

EC140B LC Op.no.

32 321-002 33 331-018 331-081 334-011 35 356-056

time (h)

Notes

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.00 0.50 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-050 364-052 364-056 366-064

0.50 0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50 0.50 1.50

366-066

1.00

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Switch, replacing Relay (general), replacing Battery relay, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-038 386-043 386-044 386-088 39 390-902 393-001

12/14/2014

0.50 0.50 0.50 1.00 0.50 0.50 0.75

3.00 0.50

Volvo Construction Equipment

183

EC140B LC Op.no.

time (h)

393-021 395-021 395-022 395-031 398-002 398-003

0.75 0.50 1.00 0.50 0.70 0.70

Notes

Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU16472 - 110000 W-ECU, MID142, changing non-programmed 16472 - 110000 ECU

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-125 431-126 431-127

5.00 1.50 2.50 3.00 4.50 1.75 1.25 3.00 3.00 6.00

44 441-017 441-021 441-022 441-023 441-024 441-025 441-026 441-028 441-032 441-112 441-115 443-037 443-038 443-039

1.00 3.00 0.75 3.50 1.50 1.25 1.50 0.75 0.75 0.70 2.00 5.00 6.50 1.00

443-040

1.50

49 492-031 492-032

184

3.00 9.00

HYDROSTATIC DRIVE Travel motor pressure, checking and adjusting Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing cylinder block Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Swing motor brake valve, replacing Swing motor pressure, checking and adjusting Track motor relief valve, replacing 15216 - 110000 Track motor removed, replacing seal Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing

Volvo Construction Equipment

16932 - 110000 16932 - 110000

12/14/2014

EC140B LC Op.no.

time (h)

492-091

0.50

Notes

Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-051 775-061 775-066 775-071 775-081

0.70 0.80 2.00 3.00 3.50 0.40 7.50 1.25 1.75 1.00 1.50 3.00 0.90 3.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

15216 - 110000 15216 - 110000 15216 - 110000 15216 - 110000 15216 - 110000 15216 - 110000 15216 - 110000 15216 - 110000 15216 - 110000 15216 - 110000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

82 821-005 827-091 84 841-061 843-002 843-012 843-013 843-048

12/14/2014

Volvo Construction Equipment

185

EC140B LC Op.no.

time (h)

Notes

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90 1.00 1.00 1.50 0.75 0.75 1.00 2.00 0.75 1.75 1.75 3.00 3.00 0.50 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing

186

0.20 0.50 1.75 2.50 0.50

Volvo Construction Equipment

12/14/2014

EC140B LC Op.no.

time (h)

911-017 911-024 911-025 911-026 911-031 911-032 911-033

1.75 0.70 0.70 0.70 1.50 1.50 2.00

911-038 911-042 911-043 911-051 912-067 912-071 912-073 912-074

3.50 0.25 0.25 0.20 0.50 0.70 0.70 0.50

912-075

0.50

913-004

1.00

913-007 913-010 913-013 913-029 914-036 914-037 914-041

0.30 4.50 6.00 0.50 1.25 1.25 0.60

914-051 914-055 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049

0.40 0.75 1.00 0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75

12/14/2014

Notes

Volvo Construction Equipment

187

EC140B LC Op.no.

time (h)

916-091 916-092 916-093 916-094

0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-021

1.50 1.00 0.75 0.50 2.00

924-041 924-042 924-043 924-044 924-045

0.50 0.50 0.25 0.50 0.75

925-011 925-012 925-013

1.25 0.50 0.75

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

12.00 4.50 5.00 2.00 0.25 2.00 2.00 0.50

974-025 974-031 974-032 975-011 975-012 975-014

3.50 1.00 1.00 2.50 3.00 1.00

188

Notes

12/14/2014

EC140B LC Op.no.

time (h)

975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

1.00 0.25 1.00 2.00 2.50 1.00 0.50 0.50 5.00 3.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.00 1.00 3.50 1.00 2.00 0.50

12/14/2014

Notes

Volvo Construction Equipment

189

190

Volvo Construction Equipment

12/14/2014

EC140B LCM Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-077 173-079 173-101

0.75 1.00 1.50 5.50 5.00 8.50 0.60 1.25 0.25 0.20 0.60 0.40

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Hydraulic oil tank, changing breather filter Swing motor gearbox, changing oil Track motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 211-002 214-012 214-036 216-014 216-018

6.00 6.50 7.00 3.00 1.00 7.50 8.00

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

0.30 1.00 0.40 0.50 4.00 0.50 0.50 3.00 1.50

23 233-001 233-002 233-014 233-015 234-010 234-041 234-042 237-002 237-004

12/14/2014

Volvo Construction Equipment

191

EC140B LCM Op.no.

25 252-020 252-021 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-022

time (h)

1.25 1.25 1.00 2.00 1.00 0.25 0.25 0.25 0.40 4.00 0.50

26 261-002 261-004 261-008 261-012 261-014 261-072 262-098 263-012 263-013

0.25 0.75 7.00 0.75 1.25 0.25 1.00 1.50 0.50

263-022

1.50

Notes

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, removing Turbocharger, replacing Turbocharger, installing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.80 0.50 0.50 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

31 311-001 311-002 311-003 311-006 311-008 32 321-002

192

Volvo Construction Equipment

12/14/2014

EC140B LCM Op.no.

33 331-018 331-081 334-011 35 356-056

time (h)

Notes

1.00 0.50 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-050 364-052 364-056 366-064

0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50 0.50 1.50

366-066

1.00

OTHER ELECTRICAL EQUIPMENT Horn, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Switch, replacing Relay (general), replacing Battery relay, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-038 386-043 386-044 386-088 39 390-902 393-001 393-021 395-021 395-022 395-031

12/14/2014

0.50 0.50 0.50 1.00 0.50 0.50 0.75

3.00 0.50 0.75 0.50 1.00 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing

Volvo Construction Equipment

193

EC140B LCM Op.no.

time (h)

398-002 398-003

0.70 0.70

Notes

W-ECU, MID142, changing pre-programmed ECU16472 - 110000 W-ECU, MID142, changing non-programmed 16472 - 110000 ECU

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-125 431-126 431-127

5.00 1.50 2.50 3.00 4.50 1.75 1.25 3.00 3.00 6.00

44 441-017 441-021 441-022 441-023 441-024 441-025 441-026 441-028 441-032 441-112 441-115 443-037 443-038 443-039

1.00 3.00 0.75 3.50 1.50 1.25 1.50 0.75 0.75 0.70 2.00 5.00 6.50 1.00

443-040

1.50

49 492-031 492-032 492-091

194

3.00 9.00 0.50

HYDROSTATIC DRIVE Travel motor pressure, checking and adjusting Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing cylinder block Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Swing motor brake valve, replacing Swing motor pressure, checking and adjusting Track motor relief valve, replacing 15216 - 110000 Track motor removed, replacing seal Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing

Volvo Construction Equipment

16932 - 110000 16932 - 110000

12/14/2014

EC140B LCM Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-051 775-061 775-066 775-071 775-081

0.70 0.80 2.00 3.00 3.50 0.40 8.00 1.25 1.75 1.00 1.50 3.00 0.90 3.00

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

15216 - 110000 15216 - 110000 15216 - 110000 15216 - 110000 15216 - 110000 15216 - 110000 15216 - 110000 15216 - 110000 15216 - 110000 15216 - 110000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048

12/14/2014

Volvo Construction Equipment

195

EC140B LCM Op.no.

87 870-001 872-001 872-011 872-021 873-004 873-006 873-011 873-020 873-097 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

time (h)

5.00 0.50 1.00 1.00 3.00 0.90 1.00 1.00 1.50 0.75 0.75 1.00 2.00 0.75 1.75 1.75 3.00 3.00 0.50 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024

196

0.20 0.50 1.75 2.50 0.50 1.75 0.70

Volvo Construction Equipment

12/14/2014

EC140B LCM Op.no.

time (h)

911-025 911-026 911-031 911-032 911-033

0.70 0.70 1.50 1.50 2.00

911-038 911-042 911-043 911-051 912-067 912-071 912-073 912-074

3.50 0.25 0.25 0.20 0.50 0.70 0.70 0.50

912-075

0.50

913-004

1.00

913-010 913-013 913-029 914-036 914-037 914-041

4.50 6.00 0.50 1.25 1.25 0.60

914-051 914-055 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093

0.40 0.75 1.00 0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75

12/14/2014

Notes

Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Oil drain filter, replacing Servo system filter, replacing Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm)

Volvo Construction Equipment

197

EC140B LCM Op.no.

time (h)

916-094

0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-041 924-042 924-043 924-044 924-045

1.50 1.00 0.75 0.50 0.50 0.50 0.25 0.50 0.75

925-011 925-012 925-013

1.25 0.50 0.75

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

12.00 4.50 5.00 2.00 0.25 2.00 2.00 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-023 975-025 975-026

3.50 1.00 1.00 2.50 3.00 1.00 1.00 0.25 2.00 2.50

198

Notes

Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking

Volvo Construction Equipment

12/14/2014

EC140B LCM Op.no.

time (h)

975-028 975-032 975-035 975-039 975-043 975-044

1.00 0.50 0.50 5.00 3.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.00 1.00 3.50 1.00 2.00 0.50

12/14/2014

Notes

Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

199

200

Volvo Construction Equipment

12/14/2014

EC160B LC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-079 173-101

0.75 1.00 1.50 5.50 5.50 8.00 0.60 1.25 0.25 0.90 0.40

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Swing motor gearbox, changing oil Track motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

6.50 7.00 7.00 2.50 1.00 7.50 8.50

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

0.30 0.70 0.40 0.50 4.00 0.50

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Fuel filters, replacing Fuel filter extra, replacing Fuel tank, replacing Fuel filling pump, removing

21 210-070 210-072 211-002 214-012 214-036 216-014 216-018 23 233-001 233-002 233-014 233-015 234-010 234-041

12/14/2014

Volvo Construction Equipment

201

EC160B LC Op.no.

time (h)

234-042 237-002 237-004

0.50 3.00 1.50

Fuel filling pump, installing Injectors, replacing all Injector, replacing one

1.25 1.25 1.00 2.00 1.00 0.25 0.25 0.25 0.40 4.00 0.50

25 252-020 252-021 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 261-072 262-002 262-098 263-012 263-013

0.25 0.75 7.00 0.75 1.25 0.25 1.50 1.00 1.50 0.50

263-022

1.50

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.80 0.50 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing

31 311-001 311-002 311-003 311-006

202

Volvo Construction Equipment

12/14/2014

EC160B LC Op.no.

time (h)

311-008

2.50

Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.00 0.50 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002 33 331-018 331-081 334-011 35 356-056

Notes

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-050 364-052 364-056 366-064

0.50 0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50 0.50 1.50

366-066

1.00

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Switch, replacing Relay (general), replacing Battery relay, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-038 386-043 386-044 386-088 39 390-902

12/14/2014

0.50 0.50 0.50 1.00 0.50 0.50 0.75

3.00

Volvo Construction Equipment

203

EC160B LC Op.no.

time (h)

393-001 393-021 395-021 395-022 395-031

0.50 0.75 0.50 1.00 0.50

Notes

Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-125 431-126 431-127

5.50 1.50 2.50 3.00 4.50 1.75 1.25 3.00 3.00 6.00

44 441-017 441-021 441-022 441-023 441-024 441-025 441-026 441-028 441-032 441-112 441-115 443-037 443-038 443-039

1.00 3.00 0.75 3.50 1.50 1.25 1.50 0.75 0.75 0.70 2.00 5.00 6.50 1.00

443-040

1.50

49 492-031 492-091

204

3.00 0.50

Volvo Construction Equipment

12/14/2014

EC160B LC Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002 716-003

FRAME Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-034 775-035 775-051 775-061 775-066 775-071 775-081

0.70 0.70 0.80 0.80 2.00 3.00 3.50 0.40 1.25 1.75 1.00 1.50 3.00 0.90 3.00

10001 - 11577 12011 - 120000 12011 - 120000 10001 - 11577

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048

12/14/2014

Volvo Construction Equipment

205

EC160B LC Op.no.

time (h)

Notes

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90 1.00 1.00 1.50 0.75 0.75 1.00 2.00 0.75 1.75 1.75 3.00 3.00 0.50 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing

206

0.20 0.50 1.75 2.50 0.50

Volvo Construction Equipment

12/14/2014

EC160B LC Op.no.

time (h)

911-017 911-024 911-025 911-026 911-031 911-032 911-033

1.75 0.70 0.70 0.70 1.50 1.50 2.00

911-038 911-042 911-043 911-051 912-067 912-071 912-073 912-074

3.50 0.25 0.25 0.20 0.50 0.70 0.90 0.50

912-075

0.50

913-004

1.00

913-007 913-010 913-013 913-029 914-036 914-037 914-041

0.30 4.50 6.00 0.50 1.25 1.25 0.60

914-051 914-055 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049

0.30 0.75 1.00 0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75

12/14/2014

Notes

Volvo Construction Equipment

207

EC160B LC Op.no.

time (h)

916-091 916-092 916-093 916-094

0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-021

1.50 1.00 0.75 0.50 2.00

924-041 924-042 924-043 924-044 924-045

0.50 0.50 0.25 0.50 0.75

925-011 925-012 925-013

1.25 0.50 0.75

97 974-010 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

12.00 12.00 4.50 5.50 2.00 0.25 2.50 2.00 0.50

974-025 974-031 974-032 975-011 975-012

3.50 1.00 1.00 3.00 3.00

208

Notes

Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic cylinder bracket (body), replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Volvo Construction Equipment

12/14/2014

EC160B LC Op.no.

time (h)

975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

1.00 1.00 0.25 1.25 2.50 2.50 1.00 0.50 0.50 5.00 3.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.00 3.50 1.00 2.00 0.50

12/14/2014

Notes

Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

209

210

Volvo Construction Equipment

12/14/2014

EC160B NLC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-079

0.75 1.00 1.50 5.50 5.50 8.00 0.60 1.25 0.25 0.90

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Swing motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

6.50 7.00 7.00 2.50 1.00 7.50 8.50

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

0.30 0.70 0.40 0.50 4.00 0.50 0.50

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Fuel filters, replacing Fuel filter extra, replacing Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing

21 210-070 210-072 211-002 214-012 214-036 216-014 216-018 23 233-001 233-002 233-014 233-015 234-010 234-041 234-042

12/14/2014

Volvo Construction Equipment

211

EC160B NLC Op.no.

time (h)

237-002 237-004

3.00 1.50

Injectors, replacing all Injector, replacing one

1.25 1.25 1.00 2.00 1.00 0.25 0.25 0.40 4.00 0.50

25 252-020 252-021 255-070 255-071 255-072 256-003 256-004 256-006 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 261-072 262-098 263-012 263-013

0.25 0.75 7.00 0.75 1.25 0.25 1.00 1.50 0.50

263-022

1.50

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.80 0.50 0.50 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

31 311-001 311-002 311-003 311-006 311-008

212

Volvo Construction Equipment

12/14/2014

EC160B NLC Op.no.

32 321-002 33 331-018 331-081 334-011 35 356-056

time (h)

Notes

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.00 0.50 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-051 363-002 363-003 363-004 363-091 364-004 364-050 364-052 364-056 366-064

0.50 0.50 1.00 0.50 0.50 0.50 0.50 0.50 0.50 0.50 1.50

366-066

1.00

OTHER ELECTRICAL EQUIPMENT Horn, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Switch, replacing Relay (general), replacing Battery relay, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-038 386-043 386-044 386-088 39 390-902 393-001 393-021 395-021

12/14/2014

0.50 0.50 0.50 1.00 0.50 0.50 0.75

3.00 0.50 0.75 0.50

Volvo Construction Equipment

213

EC160B NLC Op.no.

time (h)

395-022 395-031

1.00 0.50

Notes

Antenna cable, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036

5.50 1.50 2.50 3.00 4.50

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing

3.00 0.75 3.50 1.50 1.25 1.50 0.75

3.00 0.50

MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

44 441-021 441-022 441-023 441-024 441-025 441-026 441-028 49 492-031 492-091

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002 716-003

0.70 0.70 0.80 0.80 2.00

FRAME Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting Counterweight, replacing

3.00 3.50 0.40 8.00 1.25 1.75 1.00

77 775-011 775-021 775-032 775-033 775-034 775-035 775-051

214

Volvo Construction Equipment

10001 - 11577 12011 - 120000 12011 - 120000 10001 - 11577

12/14/2014

EC160B NLC Op.no.

time (h)

775-061 775-066 775-071 775-081

1.50 3.00 0.90 3.00

Notes

Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.25 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90 1.50 0.75 0.75 1.00 2.00 0.75

82 821-005 827-091 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 87 870-001 872-001 872-011 872-021 873-004 873-006 873-097 874-002 874-003 874-005 874-006 874-007

12/14/2014

Volvo Construction Equipment

215

EC160B NLC Op.no.

time (h)

874-011 874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

1.75 3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Notes

Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing Power transistor (ceramic resister), replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing Shutter assembly, replacing Valve (mix) actuator, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 1.75 2.50 0.50 1.75 0.70 0.70 0.70 1.50 1.50 2.00

911-038 911-042 911-043 911-051 912-067 912-071 912-073 912-074

3.50 0.25 0.25 0.20 0.50 0.70 0.90 0.50

912-075

0.50

913-010

4.50

216

Volvo Construction Equipment

12/14/2014

EC160B NLC Op.no.

time (h)

913-013 913-029 914-036 914-037 914-041

6.00 0.50 1.25 1.25 0.60

914-051 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.30 1.00 0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-041 924-042 924-043 924-044 924-045

1.50 1.00 0.75 0.50 0.50 0.50 0.25 0.50 0.75

925-011

1.25

12/14/2014

Notes

Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing

Volvo Construction Equipment

217

EC160B NLC Op.no.

time (h)

925-012 925-013

0.50 0.75

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

12.00 4.50 5.50 2.00 0.25 2.50 2.00 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

3.50 1.00 1.00 3.00 3.00 1.00 1.00 0.25 1.25 2.50 2.50 1.00 0.50 0.50 5.00 3.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.00 3.50 1.00 2.00 0.50

218

Notes

Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

12/14/2014

EC180B LC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-079 173-101

0.75 1.00 1.50 5.50 5.50 8.00 0.60 1.25 0.25 0.90 0.40

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Swing motor gearbox, changing oil Track motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

6.50 7.00 7.00 2.50 1.00 7.50 8.50

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

0.30 0.70 0.40 0.50 4.00 0.50

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Fuel filters, replacing Fuel filter extra, replacing Fuel tank, replacing Fuel filling pump, removing

21 210-070 210-072 211-002 214-012 214-036 216-014 216-018 23 233-001 233-002 233-014 233-015 234-010 234-041

12/14/2014

Volvo Construction Equipment

219

EC180B LC Op.no.

time (h)

234-042 237-002 237-004

0.50 3.00 1.50

Fuel filling pump, installing Injectors, replacing all Injector, replacing one

1.25 1.25 1.00 2.00 1.00 0.25 0.25 0.25 0.40 4.00 0.50

25 252-020 252-021 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 261-072 262-002 262-098 263-012 263-013

0.25 0.75 7.00 0.75 1.25 0.25 1.50 1.00 1.50 0.50

263-022

1.50

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.80 0.50 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing

31 311-001 311-002 311-003 311-006

220

Volvo Construction Equipment

12/14/2014

EC180B LC Op.no.

time (h)

311-008

2.50

Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.00 0.50 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002 33 331-018 331-081 334-011 35 356-056

Notes

36 362-002 362-041 362-051 363-002 363-004 363-091 364-003 364-004 364-050 364-052 364-056 366-064

0.50 0.50 0.50 1.00 0.50 0.50 0.60 0.50 0.50 0.50 0.50 1.50

366-066

1.00

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Switch, replacing Relay (general), replacing Battery relay, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-038 386-043 386-044 386-088 39 390-902 393-001

12/14/2014

0.50 0.50 0.50 1.00 0.50 0.50 0.75

3.00 0.50

Volvo Construction Equipment

221

EC180B LC Op.no.

time (h)

393-021 395-021 395-022 395-031

0.75 0.50 1.00 0.50

Notes

Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-125 431-126 431-127

5.50 1.50 2.50 3.00 4.50 1.75 1.25 3.00 3.00 6.00

44 441-017 441-021 441-022 441-023 441-024 441-025 441-026 441-028 441-032 441-112 441-115 443-037 443-038 443-039

1.00 3.00 0.75 3.50 1.50 1.25 1.50 0.75 0.75 0.70 2.00 5.00 6.50 1.00

443-040

1.50

49 492-031 492-091

222

3.00 0.50

Volvo Construction Equipment

12/14/2014

EC180B LC Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-002 716-003

FRAME Counterweight, removing Counterweight, fitting Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-051 775-061 775-066 775-071 775-081

0.70 0.80 0.80 2.00 3.00 3.50 0.40 7.50 1.25 1.75 1.00 1.50 3.00 0.90 3.00

11578 - 110000 11578 - 120000 10001 - 11577

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048

12/14/2014

Volvo Construction Equipment

223

EC180B LC Op.no.

time (h)

Notes

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90 1.00 1.00 1.50 0.75 0.75 1.00 2.00 0.75 1.75 1.75 3.00 3.00 0.50 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing

224

0.20 0.50 1.75 2.50 0.50

Volvo Construction Equipment

12/14/2014

EC180B LC Op.no.

time (h)

911-017 911-024 911-025 911-026 911-031 911-032 911-033

1.75 0.70 0.70 0.70 1.50 1.50 2.00

911-038 911-042 911-043 911-051 912-067 912-071 912-073 912-074

3.50 0.25 0.25 0.20 0.50 0.70 0.90 0.50

912-075

0.50

913-004

1.00

913-007 913-010 913-013 913-029 914-036 914-037 914-041

0.30 4.50 6.00 0.50 1.25 1.25 0.60

914-051 914-055 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049

0.30 0.75 1.00 0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75

12/14/2014

Notes

Volvo Construction Equipment

225

EC180B LC Op.no.

time (h)

916-091 916-092 916-093 916-094

0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-021

1.50 1.00 0.75 0.50 2.00

924-041 924-042 924-043 924-044 924-045

0.50 0.50 0.25 0.50 0.75

925-011 925-012 925-013

1.25 0.50 0.75

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

12.00 4.50 5.50 2.00 0.25 2.50 2.00 0.50

974-025 974-031 974-032 975-011 975-012 975-014

3.50 1.00 1.00 3.00 3.00 1.00

226

Notes

12/14/2014

EC180B LC Op.no.

time (h)

975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

1.00 0.25 1.25 2.50 2.50 1.00 0.50 0.50 5.00 3.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.00 3.50 1.00 2.00 0.50

12/14/2014

Notes

Volvo Construction Equipment

227

228

Volvo Construction Equipment

12/14/2014

EC210B F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-074 173-079 173-101 173-401 173-412 173-451 173-649

3.00 7.50 1.25 1.50 2.50 4.50 6.50 12.00 12.00 12.00 1.25 0.80 0.50 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Hydraulic oil tank, changing oil and filter Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

GENERAL E-ECU, MID 128, changing non-programmed ECU

200-068

1.75

200-070

1.25

200-070

1.25

12/14/2014

10001 - 20000 20001 - 20837 23001 - 30000 30001 - 35000 E-ECU, MID 128, changing non-programmed 70001 - 110000 ECU 35001 - 70000 90001 - 110000 E-ECU, MID 128, changing pre-programmed ECU10001 - 20000 20001 - 20837 23001 - 30000 30001 - 35000 E-ECU, MID 128, changing pre-programmed ECU70001 - 110000 35001 - 70000 90001 - 110000

Volvo Construction Equipment

229

EC210B F Op.no.

time (h)

Notes

21 210-070 210-072 211-002 214-012

6.50 7.00 8.00 3.00

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting

214-036 216-014 216-018

1.00 7.50 8.50

Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

23 234-010 234-041

4.00 0.40

FUEL SYSTEM Fuel tank, replacing Fuel filling pump, removing

234-042

0.50

Fuel filling pump, installing

237-002 237-004

3.00 0.70

Injectors, replacing all Injector, replacing one

237-033

0.80

Fuel control valve (FCV), replacing

237-037

0.70

Fuel rail pressure, checking

25 252-020 252-021 255-070 255-071 255-072 256-001 256-003 256-004 256-006

1.25 1.25 1.00 2.00 1.00 0.25 0.25 0.25 0.40

258-002 258-022

4.00 0.30

Intercooler, replacing Charge air cooler connection (hose, tube), replacing

26 261-002 261-004

0.10 0.50

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing

261-008 261-012 261-014

8.00 0.75 1.25

Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing

230

Volvo Construction Equipment

70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000

12/14/2014

EC210B F Op.no.

time (h)

Notes

261-072 262-098

0.25 1.00

Coolant filter, changing Thermostat, replacing

263-012

1.00

Fan belt and/or alternator belt, replacing

263-013

0.50

263-022

1.00

Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001 311-002

0.80 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

311-002

0.80

Batteries, replacing

311-002

0.80

Batteries, replacing

311-003 311-006 311-008

0.50 0.50 2.50

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

33 331-018

0.70

STARTING SYSTEM Starter motor, replacing

331-081 331-081 334-011

0.50 0.50 0.50

Starter relay, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002

35 356-056

12/14/2014

Volvo Construction Equipment

70001 - 110000 35001 - 70000 90001 - 110000 10001 - 20000 20001 - 20837 23001 - 30000 30001 - 35000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70565 - 110000 70001 - 70564

231

EC210B F Op.no.

time (h)

36 362-002 363-002 363-003 363-004 363-091 364-004 364-050 364-052

0.50 1.00 0.50 0.50 0.50 0.50 0.50 0.50

364-052

0.50

364-056

0.50

366-064

1.50

366-064

1.50

366-066

1.00

366-066

1.00

37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-038 386-043 386-044 386-088 39 390-902

232

0.25 0.50 0.75 0.50 0.50 0.50 1.00 0.50 0.50 0.75

3.00

Notes

70001 - 110000 35001 - 70000 90001 - 110000 Battery relay, replacing 70001 - 110000 35001 - 70000 Pre-heating relay, replacing 70001 - 110000 35001 - 70000 V-ECU, MID 187, changing non-programmed 10001 - 20000 ECU 20001 - 20837 23001 - 30000 30001 - 35000 V-ECU, MID 187, changing non-programmed 70001 - 110000 ECU 35001 - 70000 90001 - 110000 V-ECU, MID 187, changing pre-programmed ECU10001 - 20000 20001 - 20837 23001 - 30000 30001 - 35000 V-ECU, MID 187, changing pre-programmed ECU70001 - 110000 35001 - 70000 90001 - 110000 CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new

Volvo Construction Equipment

12/14/2014

EC210B F Op.no.

time (h)

393-001 393-021 395-021 395-022 395-031 398-001 398-002 398-002

0.50 0.75 0.50 1.00 0.50 0.60 0.70 0.70

398-003

0.70

398-003

0.70

Notes

Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing CareTrack antenna, replacing W-ECU, MID142, changing pre-programmed ECU W-ECU, MID142, changing pre-programmed ECU76852 - 80000 80131 - 110000 W-ECU, MID142, changing non-programmed ECU W-ECU, MID142, changing non-programmed 76852 - 80000 ECU 80131 - 110000

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-053 431-117

5.50 1.50 2.50 5.50 4.50 6.50 1.25

44 441-021 441-022 441-023 441-024 441-025 441-026 441-028 441-112 443-037 443-039

2.50 0.70 3.50 1.50 1.50 0.30 0.75 0.70 5.00 1.00

443-040

1.50

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing cylinder block Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Swing motor brake valve, replacing Track motor relief valve, replacing Center passage, replacing Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing

49 492-031 492-091

3.00 0.40

MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

492-095

0.50

Swing ring gear cover, removal

12/14/2014

Volvo Construction Equipment

70001 - 110000

70001 - 110000 70001 - 110000 70001 - 110000

70001 - 110000 70001 - 110000 70001 - 110000 70001 - 110000 70001 - 110000 70001 - 110000

70001 - 110000 80011 - 110000 16199 - 18651

233

EC210B F Op.no.

time (h)

492-095 492-095 492-096 492-096 492-096

0.70 0.60 0.70 0.60 0.60

Notes

Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation Swing ring gear cover, installation Swing ring gear cover, installation

18652 - 19999 16444 - 18201 18652 - 19999 16444 - 18201 16199 - 18651

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-019 715-019 715-020 715-020 715-023 715-024 716-002 716-003

FRAME Boom cylinder protecting guard, removal Boom cylinder protecting guard, removal Boom cylinder protecting guard, installation Boom cylinder protecting guard, installation Bucket cylinder protecting guard, removal Bucket cylinder protecting guard, installation Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-034 775-035 775-051 775-061 775-081

0.60 0.60 1.25 1.25 0.90 1.00 0.80 2.00 3.00 3.50 0.40 1.25 1.75 1.00 1.50 3.00

18652 - 19999 18652 - 19999

70001 - 110000 70001 - 110000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

1.50

CAB, NAKED; CANOPY Cab, removing

810-002

2.00

Cab, installing

810-003

4.50

Operator cab, replacing

1.00 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Gull wing power pack, replacing

82 821-005 821-065

234

Volvo Construction Equipment

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

12/14/2014

EC210B F Op.no.

time (h)

821-066 827-091

0.50 1.75

Gull wing cylinder, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

87 870-001

5.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

872-001 872-011 872-021 873-004 873-006 873-097 874-002 874-003 874-005 874-006

0.50 1.00 1.00 3.00 0.90 1.50 0.75 0.75 1.00 2.00

Cab filter, replacing Duct, replacing Defroster hose, replacing Heater core, replacing Fan motor, replacing Heater hose, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling

874-007 874-010

0.75 1.50

Belt, replacing Condenser, replacing incl draining and filling

874-011

1.25

Receiver, replacing incl draining and filling

874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097

3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00

Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing Power transistor (ceramic resister), replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing Shutter assembly, replacing

83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008

12/14/2014

Notes

Volvo Construction Equipment

70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

235

EC210B F Op.no.

time (h)

874-098

1.00

Notes

Valve (mix) actuator, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 1.75 2.50 0.50 1.75 0.70 0.70 0.75 1.50 1.50 2.00

911-038 911-040

4.00 0.40

911-042 911-043 911-051 912-067 912-071 912-073 912-074

0.25 0.25 0.20 0.40 0.70 1.25 0.50

912-075

0.50

913-007 913-010 913-013 913-029 914-036 914-037 914-041

0.30 5.00 7.00 0.30 1.25 1.25 0.60

914-051 914-055 914-060 914-071

0.30 0.50 0.80 0.50

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Oil drain filter, replacing Servo system filter, replacing Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal 70001 - 90000 Hydraulic pump, replacing 70001 - 110000 Hydraulic pump, replacing seal for input shaft Pump regulator, replacing 70001 - 90000 Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), 70001 - 90000 replacing Accumulator, replacing 70001 - 110000 Servo pressure, checking and adjusting Servo pump, replacing 70001 - 110000 Servo pipe and hose, replacing

236

Volvo Construction Equipment

12/14/2014

EC210B F Op.no.

time (h)

914-081 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

1.75 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-041 924-042 924-043 924-044 924-045

1.50 1.00 0.75 0.50 0.50 0.50 0.25 0.50 0.75

925-012 925-013

0.50 0.75

97 974-010 974-013 974-014 974-017 974-018

12/14/2014

12.00 4.50 5.50 2.00 0.25

Notes

Remote control valve (lever), replacing 10001 - 30000 Remote control valve (lever), replacing 70001 - 110000 Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing 70001 - 110000 Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing

Volvo Construction Equipment

237

EC210B F Op.no.

time (h)

974-022 974-024

2.00 0.50

974-025 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-014 975-015 975-015 975-023 975-024 975-025 975-025 975-026 975-028 975-029 975-032 975-035 975-039 975-040 975-042

3.50 1.00 1.00 0.50 0.60 0.70 0.70 3.50 3.50 1.75 1.25 1.25 1.50 0.25 1.50 2.00 2.50 2.50 1.00 3.50 0.70 1.00 5.50 2.50 2.50

975-043 975-044

4.00 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.50 3.50 1.75 2.00 0.50

238

Notes

Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal 10001 - 30000 Dipper arm cylinder, removal 70001 - 110000 Dipper arm cylinder, installation 70001 - 110000 Dipper arm cylinder, installation 10001 - 30000 Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing 70001 - 110000 Dipper arm cylinder, replacing 10001 - 30000 Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Dipper arm cylinder rod, replacing 70001 - 110000 Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder bushing on boom, replacing 70001 - 110000 Dipper arm cylinder bushing on dipper arm, 70001 - 110000 replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

12/14/2014

EC210B FX Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451 173-649

3.00 7.50 1.25 1.50 2.50 4.50 6.50 12.00 12.00 12.00 0.80 0.50 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

GENERAL E-ECU, MID 128, changing non-programmed ECU

200-068

1.75

200-070

1.25

200-070

1.25

21 214-012 23 234-041

12/14/2014

70001 - 110000 35001 - 70000 90001 - 110000 E-ECU, MID 128, changing non-programmed 10001 - 20000 ECU 23001 - 30000 30001 - 35000 20001 - 20837 E-ECU, MID 128, changing pre-programmed ECU10001 - 20000 23001 - 30000 30001 - 35000 20001 - 20837 E-ECU, MID 128, changing pre-programmed ECU70001 - 110000 35001 - 70000 90001 - 110000

3.00

ENGINE Valves, adjusting

0.40

FUEL SYSTEM Fuel filling pump, removing

Volvo Construction Equipment

70001 - 110000 35001 - 70000 70001 - 110000

239

EC210B FX Op.no.

time (h)

Notes

234-042

0.50

Fuel filling pump, installing

237-004

0.70

Injector, replacing one

237-033

0.80

Fuel control valve (FCV), replacing

237-037

0.70

Fuel rail pressure, checking

25 256-006

0.40

INLET SYSTEM; EXHAUST SYSTEM Preheating coil, replacing

258-022

0.30

Charge air cooler connection (hose, tube), replacing

26 261-002 261-004

0.10 0.50

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing

262-098

1.00

Thermostat, replacing

263-012

1.00

Fan belt and/or alternator belt, replacing

263-022

1.00

Fan belt and/or alternator-, compressor belt, replacing all belts

35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-002

0.80

BATTERY Batteries, replacing

311-002

0.80

Batteries, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

32 321-002

240

Volvo Construction Equipment

10001 - 20000 23001 - 30000 30001 - 35000 20001 - 20837 70001 - 110000 35001 - 70000 90001 - 110000 70001 - 110000 35001 - 70000

12/14/2014

EC210B FX Op.no.

time (h)

Notes

33 331-018

0.70

STARTING SYSTEM Starter motor, replacing

331-081

0.50

Starter relay, replacing

36 364-052

0.50

OTHER ELECTRICAL EQUIPMENT Battery relay, replacing

366-064

1.50

366-064

1.50

366-066

1.00

366-066

1.00

39 390-902 398-002

3.00 0.70

398-003

0.70

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 90001 - 110000 V-ECU, MID 187, changing non-programmed 10001 - 20000 ECU 23001 - 30000 30001 - 35000 20001 - 20837 V-ECU, MID 187, changing non-programmed 70001 - 110000 ECU 35001 - 70000 90001 - 110000 V-ECU, MID 187, changing pre-programmed ECU10001 - 20000 23001 - 30000 30001 - 35000 20001 - 20837 V-ECU, MID 187, changing pre-programmed ECU70001 - 110000 35001 - 70000 90001 - 110000 MISCELLANEOUS CareTrack, installing new W-ECU, MID142, changing pre-programmed ECU76852 - 80000 80131 - 110000 W-ECU, MID142, changing non-programmed 76852 - 80000 ECU 80131 - 110000

POWER TRANSMISSION

43 431-021 431-053 431-117

5.50 6.50 1.25

GEARBOX, Swing gearbox, replacing Swing unit, replacing Track gearbox, replacing cover

70001 - 110000

2.50 0.70 1.50 0.30 0.70 5.00

HYDROSTATIC DRIVE Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing brake piston seal Swing motor removed, replacing seal Track motor relief valve, replacing Center passage, replacing

70001 - 110000 70001 - 110000 70001 - 110000 70001 - 110000 70001 - 110000 70001 - 110000

44 441-021 441-022 441-025 441-026 441-112 443-037

12/14/2014

Volvo Construction Equipment

70001 - 110000

241

EC210B FX Op.no.

time (h)

443-039

1.00

443-040

1.50

Notes

Center passage hose (valve – center passage), 70001 - 110000 replacing Center passage hose (center passage – motor), 70001 - 110000 replacing

49 492-091

0.40

MISCELLANEOUS Ring gear grease pipe, replacing

492-095 492-095 492-096 492-096

0.50 0.60 0.60 0.60

Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation Swing ring gear cover, installation

70001 - 110000 80011 - 110000 16199 - 18651 16444 - 18201 16444 - 18201 16199 - 18651

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-019 715-020 715-023 715-024 716-002

77 775-011 775-021 775-032 775-034 775-035 775-081

0.60 1.25 0.90 1.00 0.80 3.00 3.50 0.40 1.25 1.75 3.00

70001 - 110000 70001 - 110000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

1.50

CAB, NAKED; CANOPY Cab, removing

810-002

2.00

Cab, installing

0.50 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Gull wing power pack, replacing Gull wing cylinder, replacing

82 821-065 821-066

242

Volvo Construction Equipment

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

12/14/2014

EC210B FX Op.no.

85 852-008

time (h)

Notes

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

87 870-001

5.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

873-006 874-006

0.90 2.00

Fan motor, replacing Compressor, replacing incl draining and filling

874-010

1.50

Condenser, replacing incl draining and filling

874-011

1.25

Receiver, replacing incl draining and filling

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-015 911-040

0.50 0.40

911-051 912-067 913-007 913-010 913-029 914-041

0.20 0.40 0.30 5.00 0.30 0.60

914-051 914-055 914-060 914-081 914-081 914-084 914-091

0.30 0.50 0.80 1.75 1.75 1.75 1.00

WORKING HYDRAULICS; SERVO HYDRAULICS Oil level gauge, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Hydraulic pump (removed), changing shaft seal 70001 - 90000 Hydraulic pump, replacing 70001 - 110000 Pump regulator, replacing 70001 - 90000 Proportional solenoid valve (power shift), 70001 - 90000 replacing Accumulator, replacing 70001 - 110000 Servo pressure, checking and adjusting Servo pump, replacing 70001 - 110000 Remote control valve (lever), replacing 10001 - 30000 Remote control valve (lever), replacing 70001 - 110000 Remote control valve (pedal), replacing Solenoid valve, replacing 70001 - 110000

0.50 0.60 0.70 0.70 1.75 1.25 1.25

UNIT, DIGGING Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm cylinder, removal Dipper arm cylinder, removal Dipper arm cylinder, installation

97 974-047 974-048 975-006 975-007 975-014 975-014 975-015

12/14/2014

Volvo Construction Equipment

10001 - 30000 70001 - 110000 70001 - 110000

243

EC210B FX Op.no.

time (h)

975-015 975-024 975-025 975-025 975-028 975-029 975-032 975-035 975-040 975-042

1.50 1.50 2.00 2.50 1.00 3.50 0.70 1.00 2.50 2.50

975-061 975-062 975-065

2.50 1.50 1.75

244

Notes

Dipper arm cylinder, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Dipper arm cylinder rod, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm cylinder bushing on boom, replacing Dipper arm cylinder bushing on dipper arm, replacing Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation

Volvo Construction Equipment

10001 - 30000 70001 - 110000 10001 - 30000 70001 - 110000

70001 - 110000 70001 - 110000

12/14/2014

EC210B LC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-074 173-079 173-101 173-401 173-412 173-451 173-649

3.00 7.50 1.25 1.50 2.50 4.50 6.50 12.00 12.00 12.00 1.25 0.80 0.50 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Hydraulic oil tank, changing oil and filter Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

GENERAL E-ECU, MID 128, changing non-programmed ECU

200-068

1.75

200-070

1.25

200-070

1.25

12/14/2014

10001 - 20000 30001 - 35000 20001 - 20837 23001 - 30000 E-ECU, MID 128, changing non-programmed 70001 - 110000 ECU 35001 - 70000 90001 - 110000 E-ECU, MID 128, changing pre-programmed ECU10001 - 20000 30001 - 35000 20001 - 20837 23001 - 30000 E-ECU, MID 128, changing pre-programmed ECU70001 - 110000 35001 - 70000 90001 - 110000

Volvo Construction Equipment

245

EC210B LC Op.no.

time (h)

Notes

21 210-070 210-072 211-002 214-012

6.50 7.00 8.00 3.00

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting

214-036 216-014 216-018

1.00 7.50 8.50

Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

22 221-022

0.40

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 70001 - 110000 gauge 35001 - 70000 Oil cooler, replacing 70001 - 110000 35001 - 70000

23 233-001

0.30

FUEL SYSTEM Fuel system, bleeding

233-002

0.70

Feed pump, replacing

233-004

0.80

Feed pump, checking feed pressure

233-010

0.80

Fuel pump, inspection

233-014

0.40

Fuel filters, replacing

233-015

0.50

Fuel filter extra, replacing

233-020

0.10

Fuel filter, checking

234-010 234-041

4.00 0.40

Fuel tank, replacing Fuel filling pump, removing

234-042

0.50

Fuel filling pump, installing

237-002 237-004

3.00 0.70

Injectors, replacing all Injector, replacing one

237-033

0.80

Fuel control valve (FCV), replacing

237-037

0.70

Fuel rail pressure, checking

1.25 1.25

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing

25 252-020 252-021

246

70001 - 110000 35001 - 70000

Volvo Construction Equipment

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

12/14/2014

EC210B LC Op.no.

time (h)

Notes

255-070 255-071 255-072 256-001 256-003 256-004 256-006

1.00 2.00 1.00 0.25 0.25 0.25 0.40

Turbocharger, removing Turbocharger, replacing Turbocharger, installing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing

258-002 258-022

4.00 0.30

Intercooler, replacing Charge air cooler connection (hose, tube), replacing

26 261-002 261-004

0.10 0.50

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing

261-008 261-012 261-014 261-072 262-002 262-098

8.00 0.75 1.25 0.25 1.50 1.00

Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Coolant pump, replacing Thermostat, replacing

263-012

1.00

Fan belt and/or alternator belt, replacing

263-013

0.50

263-022

1.00

Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001 311-002

0.80 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

311-002

0.80

Batteries, replacing

12/14/2014

Volvo Construction Equipment

10001 - 20000 30001 - 35000 20001 - 20837 23001 - 30000 70001 - 110000 35001 - 70000 90001 - 110000

247

EC210B LC Op.no.

time (h)

311-003 311-006 311-008

0.50 0.50 2.50

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

33 331-018

0.70

STARTING SYSTEM Starter motor, replacing

331-081

0.50

Starter relay, replacing

334-011

0.50

Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-050 364-052

0.50 0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50

364-056 366-064

0.50 1.50

366-064

1.50

366-066

1.00

366-066

1.00

32 321-002

35 356-056

248

Notes

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 90001 - 110000

Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU

10001 - 20000 30001 - 35000 20001 - 20837 23001 - 30000 V-ECU, MID 187, changing non-programmed 70001 - 110000 ECU 35001 - 70000 90001 - 110000 V-ECU, MID 187, changing pre-programmed ECU10001 - 20000 30001 - 35000 20001 - 20837 23001 - 30000 V-ECU, MID 187, changing pre-programmed ECU70001 - 110000 35001 - 70000 90001 - 110000

Volvo Construction Equipment

12/14/2014

EC210B LC Op.no.

37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-038 386-043 386-044 386-088

time (h)

0.25 0.50 0.75 0.50 0.50 0.50 1.00 0.50 0.50 0.75

39 390-902 393-001 393-021 395-021 395-022 395-031 398-002

3.00 0.50 0.75 0.50 1.00 0.50 0.70

398-003

0.70

Notes

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU76852 - 80000 80131 - 110000 W-ECU, MID142, changing non-programmed 76852 - 80000 ECU 80131 - 110000

POWER TRANSMISSION

43 431-021

5.50

GEARBOX, Swing gearbox, replacing

431-026 431-027 431-031 431-036 431-053 431-115 431-117

1.50 2.50 5.50 4.50 6.50 1.75 1.25

431-125 431-126 431-127

3.00 3.00 6.00

12/14/2014

35001 - 70000 70001 - 110000

Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Swing unit, replacing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover 35001 - 70000 70001 - 110000 Track unit, removal Track unit, installation Track unit, replacing

Volvo Construction Equipment

249

EC210B LC Op.no.

time (h)

Notes

44 441-017 441-021

1.00 2.50

HYDROSTATIC DRIVE Travel motor pressure, checking and adjusting Swing motor, replacing

441-022

0.70

Swing motor relief valve, replacing

441-023 441-024 441-025

3.50 1.50 1.50

Swing motor, replacing cylinder block Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal

441-026

0.30

Swing motor removed, replacing seal

441-028 441-032 441-112

0.75 0.75 0.70

Swing motor brake valve, replacing Swing motor pressure, checking and adjusting Track motor relief valve, replacing

441-115 443-037

2.00 5.00

Track motor removed, replacing seal Center passage, replacing

443-038 443-039

6.50 1.00

443-040

1.50

Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing

49 492-031

3.00

MISCELLANEOUS Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091 492-095 492-096

0.40 0.70 0.70

Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, installation

35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000

35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 19999 - 19999 80181 - 90000 90246 - 110000 19999 - 19999 80181 - 90000 90246 - 110000 18652 - 19999 18652 - 19999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-019 715-019 715-020 715-020 715-023

250

0.60 0.60 1.25 1.25 0.90

Volvo Construction Equipment

18652 - 19999 18652 - 19999

12/14/2014

EC210B LC Op.no.

time (h)

Notes

715-024 716-001 716-002 716-003 716-003

1.00 0.80 0.80 2.00 2.00

Bucket cylinder protecting guard, installation Counterweight, removing Counterweight, fitting Counterweight, replacing Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034

3.00 3.50 0.40 7.50 1.25

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing

775-035

1.75

Track chain assembly, installing

775-051 775-061 775-066 775-071 775-081

1.00 1.50 3.00 0.90 3.00

Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

1.50

CAB, NAKED; CANOPY Cab, removing

810-002

2.00

Cab, installing

810-003

4.50

Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048

12/14/2014

Volvo Construction Equipment

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

251

EC210B LC Op.no.

85 852-008

time (h)

Notes

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

87 870-001

5.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

872-001 872-011 872-021 873-004 873-006 873-011 873-020 873-097 874-002 874-003 874-005 874-006

0.50 1.00 1.00 3.00 0.90 1.00 1.00 1.50 0.75 0.75 1.00 2.00

Cab filter, replacing Duct, replacing Defroster hose, replacing Heater core, replacing Fan motor, replacing Air mix door actuator, replacing Heat control valve actuator, replacing Heater hose, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling

874-007 874-010

0.75 1.50

Belt, replacing Condenser, replacing incl draining and filling

874-011

1.25

Receiver, replacing incl draining and filling

874-012 874-013 874-014 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

3.00 3.00 0.50 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Thermostat, replacing Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing Power transistor (ceramic resister), replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing Shutter assembly, replacing Valve (mix) actuator, replacing

70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing

252

0.20

Volvo Construction Equipment

12/14/2014

EC210B LC Op.no.

time (h)

911-004 911-005 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.50 1.75 0.50 1.75 0.70 0.70 0.70 1.50 1.50 2.00

911-038 911-040

4.00 0.40

911-042 911-043 911-051 912-001 912-067 912-071 912-073 912-074

0.25 0.25 0.20 8.00 0.40 0.70 0.90 0.50

912-075

0.50

913-004

1.00

913-007

0.30

913-010

4.00

913-013 913-029

7.00 0.30

914-036

1.25

12/14/2014

Notes

Suction strainer, replacing Pump suction hose and pipe, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Oil drain filter, replacing Servo system filter, replacing Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal 35001 - 39999 70001 - 80000 80001 - 90000 90001 - 110000 40001 - 50000 50001 - 70000 Hydraulic pump, replacing 35001 - 39999 70001 - 80000 80001 - 90000 90001 - 110000 40001 - 50000 50001 - 70000 Hydraulic pump, replacing seal for input shaft Pump regulator, replacing 35001 - 39999 70001 - 80000 80001 - 90000 90001 - 110000 40001 - 50000 50001 - 70000 Servo pump block seal, replacing

Volvo Construction Equipment

253

EC210B LC Op.no.

time (h)

914-037 914-041

1.25 0.60

Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing

914-051 914-055 914-060

0.30 0.75 0.80

Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing

914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing

92 924-001 924-002 924-003 924-004 924-021

1.50 1.00 0.75 0.50 2.00

924-041 924-042 924-043

0.50 0.50 0.25

254

Notes

35001 - 39999 70001 - 80000 80001 - 90000 90001 - 110000 40001 - 50000 50001 - 70000

70001 - 110000 35001 - 70000

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic cylinder bracket (body), replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm)

Volvo Construction Equipment

12/14/2014

EC210B LC Op.no.

time (h)

924-044 924-045

0.50 0.75

925-011 925-012 925-013

1.25 0.50 0.75

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

12.00 4.50 5.50 2.00 0.25 2.50 2.00 0.50

974-025 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

3.50 1.25 1.25 0.50 0.60 0.70 0.70 3.50 3.50 1.75 1.50 0.25 1.50 2.50 2.50 1.00 0.70 1.00 5.50 4.00 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.50 3.50 1.75 2.00 0.50

12/14/2014

Notes

Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing Volvo Construction Equipment

255

EC210B LC Op.no.

256

time (h)

Notes

Volvo Construction Equipment

12/14/2014

EC210B LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-074 173-079 173-101 173-401 173-412 173-451 173-649

3.00 7.50 1.25 1.50 2.50 4.50 6.50 12.00 12.00 12.00 1.25 0.80 0.50 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Hydraulic oil tank, changing oil and filter Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

GENERAL E-ECU, MID 128, changing non-programmed ECU

200-068

1.75

200-070

1.25

200-070

1.25

12/14/2014

10001 - 20000 23001 - 30000 30001 - 35000 20001 - 20837 E-ECU, MID 128, changing non-programmed 70001 - 110000 ECU 35001 - 70000 90001 - 110000 E-ECU, MID 128, changing pre-programmed ECU10001 - 20000 23001 - 30000 30001 - 35000 20001 - 20837 E-ECU, MID 128, changing pre-programmed ECU70001 - 110000 35001 - 70000 90001 - 110000

Volvo Construction Equipment

257

EC210B LR Op.no.

time (h)

Notes

21 210-070 210-072 211-002 214-012

6.50 7.00 8.00 3.00

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting

214-036 216-014 216-018

1.00 7.50 8.50

Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

22 221-022

0.40

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 70001 - 110000 gauge 35001 - 70000 Oil cooler, replacing 70001 - 110000 35001 - 70000

23 233-001

0.30

FUEL SYSTEM Fuel system, bleeding

233-002

0.70

Feed pump, replacing

233-004

0.80

Feed pump, checking feed pressure

233-010

0.80

Fuel pump, inspection

233-014

0.40

Fuel filters, replacing

233-015

0.50

Fuel filter extra, replacing

233-020

0.10

Fuel filter, checking

234-010 234-041

4.00 0.40

Fuel tank, replacing Fuel filling pump, removing

234-042

0.50

Fuel filling pump, installing

237-002 237-004

3.00 0.70

Injectors, replacing all Injector, replacing one

237-033

0.80

Fuel control valve (FCV), replacing

237-037

0.70

Fuel rail pressure, checking

1.25 1.25

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing

25 252-020 252-021

258

70001 - 110000 35001 - 70000

Volvo Construction Equipment

12/14/2014

EC210B LR Op.no.

time (h)

Notes

255-070 255-071 255-072 256-001 256-003 256-004 256-006

1.00 2.00 1.00 0.25 0.25 0.25 0.40

258-002 258-022

4.00 0.30

Intercooler, replacing Charge air cooler connection (hose, tube), replacing

26 261-002 261-004

0.10 0.50

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing

261-008 261-012 261-014 261-072 262-098

8.00 0.75 1.25 0.25 1.00

Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Thermostat, replacing

263-012

1.00

Fan belt and/or alternator belt, replacing

263-013

0.50

263-022

1.00

Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001 311-002

0.80 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

311-002

0.80

Batteries, replacing

311-003 311-006

0.50 0.50

Main switch, replacing Earth lead to battery, replacing

12/14/2014

Volvo Construction Equipment

10001 - 20000 23001 - 30000 30001 - 35000 20001 - 20837 70001 - 110000 35001 - 70000

259

EC210B LR Op.no.

time (h)

311-008

2.50

Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

33 331-018

0.70

STARTING SYSTEM Starter motor, replacing

331-081

0.50

Starter relay, replacing

334-011

0.50

Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 363-002 363-003 363-004 363-091 364-004 364-050 364-052

0.50 1.00 0.50 0.50 0.50 0.50 0.50 0.50

364-056 366-064

0.50 1.50

366-064

1.50

366-066

1.00

366-066

1.00

32 321-002

35 356-056

37 372-020 372-091 379-011

260

0.25 0.50 0.75

Notes

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 90001 - 110000

Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU

10001 - 20000 23001 - 30000 30001 - 35000 20001 - 20837 V-ECU, MID 187, changing non-programmed 70001 - 110000 ECU 35001 - 70000 90001 - 110000 V-ECU, MID 187, changing pre-programmed ECU10001 - 20000 23001 - 30000 30001 - 35000 20001 - 20837 V-ECU, MID 187, changing pre-programmed ECU70001 - 110000 35001 - 70000 90001 - 110000 CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

Volvo Construction Equipment

12/14/2014

EC210B LR Op.no.

38 386-006 386-007 386-011 386-038 386-043 386-044 386-088

time (h)

0.50 0.50 0.50 1.00 0.50 0.50 0.75

39 390-902 393-001 393-021 395-021 395-022 395-031 398-002

3.00 0.50 0.75 0.50 1.00 0.50 0.70

398-003

0.70

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU76852 - 80000 80131 - 110000 W-ECU, MID142, changing non-programmed 76852 - 80000 ECU 80131 - 110000

POWER TRANSMISSION

43 431-021

5.50

GEARBOX, Swing gearbox, replacing

431-026 431-027 431-031 431-036 431-053 431-117

1.50 2.50 5.50 4.50 6.50 1.25

44 441-021

2.50

HYDROSTATIC DRIVE Swing motor, replacing

441-022

0.70

Swing motor relief valve, replacing

441-023 441-024 441-025

3.50 1.50 1.50

Swing motor, replacing cylinder block Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal

441-026

0.30

Swing motor removed, replacing seal

12/14/2014

Volvo Construction Equipment

70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000

261

EC210B LR Op.no.

time (h)

Notes

35001 - 70000 441-028 441-112

0.75 0.70

443-037

5.00

443-039

1.00

443-040

1.50

Swing motor brake valve, replacing Track motor relief valve, replacing

70001 - 110000 35001 - 70000 Center passage, replacing 70001 - 110000 35001 - 70000 Center passage hose (valve – center passage), 70001 - 110000 replacing 35001 - 70000 Center passage hose (center passage – motor), 70001 - 110000 replacing 35001 - 70000

49 492-031

3.00

MISCELLANEOUS Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091 492-095 492-096

0.40 0.70 0.70

Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, installation

19999 - 19999 80181 - 90000 90246 - 110000 19999 - 19999 80181 - 90000 90246 - 110000 18652 - 19999 18652 - 19999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-019 715-019 715-020 715-020 715-023 715-024 716-001 716-002 716-003

0.60 0.60 1.25 1.25 0.90 1.00 0.80 0.80 2.00

77 775-011 775-021 775-032 775-034

3.00 3.50 0.40 1.25

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing

775-035

1.75

Track chain assembly, installing

775-051 775-061

1.00 1.50

Top roller, replacing one Bottom roller, replacing one

262

Volvo Construction Equipment

18652 - 19999 18652 - 19999

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

12/14/2014

EC210B LR Op.no.

time (h)

775-066 775-071 775-081

3.00 0.90 3.00

Notes

Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

1.50

CAB, NAKED; CANOPY Cab, removing

810-002

2.00

Cab, installing

810-003

4.50

Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

87 870-001

5.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

872-001 872-011 872-021 873-004 873-006 873-097 874-002 874-003 874-005 874-006

0.50 1.00 1.00 3.00 0.90 1.50 0.75 0.75 1.00 2.00

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008

12/14/2014

Volvo Construction Equipment

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000

263

EC210B LR Op.no.

time (h)

Notes

874-007 874-010

0.75 1.50

Belt, replacing Condenser, replacing incl draining and filling

874-011

1.25

Receiver, replacing incl draining and filling

874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 1.75 0.50 1.75 0.70 0.70 0.70 1.50 1.50 2.00

911-038 911-040

4.00 0.40

911-042 911-043 911-051 912-067 912-071 912-073

0.25 0.25 0.20 0.40 0.70 0.90

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing Pump suction hose and pipe, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Oil drain filter, replacing Servo system filter, replacing Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder)

264

Volvo Construction Equipment

12/14/2014

EC210B LR Op.no.

time (h)

912-074

0.50

912-075

0.50

913-007

0.30

913-010

4.00

913-013 913-029

7.00 0.30

914-036 914-037 914-041

1.25 1.25 0.60

914-051 914-060

0.30 0.80

914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092

0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50

12/14/2014

Notes

Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal 70001 - 80000 35001 - 39999 40001 - 50000 50001 - 70000 80001 - 90000 90001 - 110000 Hydraulic pump, replacing 70001 - 80000 35001 - 39999 40001 - 50000 50001 - 70000 80001 - 90000 90001 - 110000 Hydraulic pump, replacing seal for input shaft Pump regulator, replacing 70001 - 80000 35001 - 39999 40001 - 50000 50001 - 70000 80001 - 90000 90001 - 110000 Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), 70001 - 80000 replacing 35001 - 39999 40001 - 50000 50001 - 70000 80001 - 90000 90001 - 110000 Accumulator, replacing Servo pump, replacing 70001 - 110000 35001 - 70000 Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom)

Volvo Construction Equipment

265

EC210B LR Op.no.

time (h)

916-093 916-094

0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-041 924-042 924-043 924-044 924-045

1.50 1.00 0.75 0.50 0.50 0.50 0.25 0.50 0.75

925-012 925-013

0.50 0.75

97 974-010 974-013 974-014 974-017 974-018 974-022 974-024

12.00 4.50 5.50 2.00 0.25 2.00 0.50

974-025 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015

3.50 1.00 1.00 0.50 0.60 0.70 0.70 3.50 3.50 1.75 1.50

266

Notes

Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation

Volvo Construction Equipment

12/14/2014

EC210B LR Op.no.

time (h)

975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

0.25 1.50 2.50 2.50 1.00 0.70 1.00 5.50 4.00 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.50 3.50 1.75 2.00 0.50

12/14/2014

Notes

Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

267

268

Volvo Construction Equipment

12/14/2014

EC210B NC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-074 173-079 173-101 173-401 173-412 173-451 173-649

3.00 7.50 1.25 1.50 2.50 4.50 6.50 12.00 12.00 12.00 1.25 0.80 0.50 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Hydraulic oil tank, changing oil and filter Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

GENERAL E-ECU, MID 128, changing non-programmed ECU

200-068

1.75

200-070

1.25

200-070

1.25

12/14/2014

Volvo Construction Equipment

269

EC210B NC Op.no.

time (h)

Notes

21 210-070 210-072 211-002 214-012

6.50 7.00 8.00 3.00

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting

214-036 216-014 216-018

1.00 7.50 8.50

Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

22 221-022

0.40

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 70001 - 110000 gauge 35001 - 70000 Oil cooler, replacing 70001 - 110000 35001 - 70000

23 233-001

0.30

FUEL SYSTEM Fuel system, bleeding

233-002

0.70

Feed pump, replacing

233-004

0.80

Feed pump, checking feed pressure

233-010

0.80

Fuel pump, inspection

233-014

0.40

Fuel filters, replacing

233-015

0.50

Fuel filter extra, replacing

233-020

0.10

Fuel filter, checking

234-010 234-041

4.00 0.40

Fuel tank, replacing Fuel filling pump, removing

234-042

0.50

Fuel filling pump, installing

237-002 237-004

3.00 0.70

Injectors, replacing all Injector, replacing one

237-033

0.80

Fuel control valve (FCV), replacing

237-037

0.70

Fuel rail pressure, checking

1.25 1.25

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing

25 252-020 252-021

270

70001 - 110000 35001 - 70000

Volvo Construction Equipment

12/14/2014

EC210B NC Op.no.

time (h)

Notes

255-070 255-071 255-072 256-001 256-003 256-004 256-006

1.00 2.00 1.00 0.25 0.25 0.25 0.40

258-002 258-022

4.00 0.30

Intercooler, replacing Charge air cooler connection (hose, tube), replacing

26 261-002 261-004

0.10 0.50

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing

261-008 261-012 261-014 261-072 262-098

8.00 0.75 1.25 0.25 1.00

Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Thermostat, replacing

263-012

1.00

Fan belt and/or alternator belt, replacing

263-013

0.50

263-022

1.00

Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001 311-002

0.80 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

311-002

0.80

Batteries, replacing

311-003 311-006

0.50 0.50

Main switch, replacing Earth lead to battery, replacing

12/14/2014

Volvo Construction Equipment

10001 - 20000 23001 - 30000 30001 - 35000 20001 - 20837 70001 - 110000 35001 - 70000

271

EC210B NC Op.no.

time (h)

311-008

2.50

Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

33 331-018

0.70

STARTING SYSTEM Starter motor, replacing

331-081

0.50

Starter relay, replacing

334-011

0.50

Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 363-002 363-003 363-004 363-091 364-004 364-050 364-052

0.50 1.00 0.50 0.50 0.50 0.50 0.50 0.50

364-056 366-064

0.50 1.50

366-064

1.50

366-066

1.00

366-066

1.00

32 321-002

35 356-056

37 372-020 372-091 379-011

272

0.25 0.50 0.75

Notes

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 90001 - 110000

Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU

Volvo Construction Equipment

12/14/2014

EC210B NC Op.no.

38 386-006 386-007 386-011 386-038 386-043 386-044 386-088

time (h)

0.50 0.50 0.50 1.00 0.50 0.50 0.75

39 390-902 393-001 393-021 395-021 395-022 395-031 398-002

3.00 0.50 0.75 0.50 1.00 0.50 0.70

398-003

0.70

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU76852 - 80000 80131 - 110000 W-ECU, MID142, changing non-programmed 76852 - 80000 ECU 80131 - 110000

POWER TRANSMISSION

43 431-021

5.50

GEARBOX, Swing gearbox, replacing

431-026 431-027 431-031 431-036 431-053 431-117

1.50 2.50 5.50 4.50 6.50 1.25

44 441-021

2.50

HYDROSTATIC DRIVE Swing motor, replacing

441-022

0.70

Swing motor relief valve, replacing

441-023 441-024 441-025

3.50 1.50 1.50

Swing motor, replacing cylinder block Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal

441-026

0.30

Swing motor removed, replacing seal

12/14/2014

Volvo Construction Equipment

70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000

273

EC210B NC Op.no.

time (h)

Notes

35001 - 70000 441-028 441-112

0.75 0.70

443-037

5.00

443-039

1.00

443-040

1.50

Swing motor brake valve, replacing Track motor relief valve, replacing

49 492-031

3.00

MISCELLANEOUS Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091 492-095 492-096

0.40 0.70 0.70

Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, installation

19999 - 19999 80181 - 90000 90246 - 110000 19999 - 19999 80181 - 90000 90246 - 110000 18652 - 19999 18652 - 19999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-019 715-019 715-020 715-020 715-023 715-024 716-001 716-002 716-003

0.60 0.60 1.25 1.25 0.90 1.00 0.80 0.80 2.00

77 775-011 775-021 775-032 775-034

3.00 3.50 0.40 1.25

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing

775-035

1.75

Track chain assembly, installing

775-051 775-061

1.00 1.50

Top roller, replacing one Bottom roller, replacing one

274

Volvo Construction Equipment

18652 - 19999 18652 - 19999

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

12/14/2014

EC210B NC Op.no.

time (h)

775-066 775-071 775-081

3.00 0.90 3.00

Notes

Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

1.50

CAB, NAKED; CANOPY Cab, removing

810-002

2.00

Cab, installing

810-003

4.50

Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

87 870-001

5.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

872-001 872-011 872-021 873-004 873-006 873-097 874-002 874-003 874-005 874-006

0.50 1.00 1.00 3.00 0.90 1.50 0.75 0.75 1.00 2.00

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008

12/14/2014

Volvo Construction Equipment

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000

275

EC210B NC Op.no.

time (h)

Notes

874-007 874-010

0.75 1.50

Belt, replacing Condenser, replacing incl draining and filling

874-011

1.25

Receiver, replacing incl draining and filling

874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 1.75 2.50 0.50 1.75 0.70 0.70 0.70 1.50 1.50 2.00

911-038 911-040

4.00 0.40

911-042 911-043 911-051 912-067 912-071 912-073

0.25 0.25 0.20 0.40 0.70 0.90

276

Volvo Construction Equipment

12/14/2014

EC210B NC Op.no.

time (h)

912-074

0.50

912-075

0.50

913-007

0.30

913-010

4.00

913-013 913-029

7.00 0.30

914-036 914-037 914-041

1.25 1.25 0.60

914-051 914-060

0.30 0.80

914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092

0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50

12/14/2014

Notes

Volvo Construction Equipment

277

EC210B NC Op.no.

time (h)

916-093 916-094

0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-041 924-042 924-043 924-044 924-045

1.50 1.00 0.75 0.50 0.50 0.50 0.25 0.50 0.75

925-012 925-013

0.50 0.75

97 974-010 974-013 974-014 974-017 974-018 974-022 974-024

12.00 4.50 5.50 2.00 0.25 2.00 0.50

974-025 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015

3.50 1.00 1.00 0.50 0.60 0.70 0.70 3.50 3.50 1.75 1.50

278

Notes

Volvo Construction Equipment

12/14/2014

EC210B NC Op.no.

time (h)

975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

0.25 1.50 2.50 2.50 1.00 0.70 1.00 5.50 4.00 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.50 3.50 1.75 2.00 0.50

12/14/2014

Notes

Volvo Construction Equipment

279

280

Volvo Construction Equipment

12/14/2014

EC210B NLC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-074 173-079 173-101 173-401 173-412 173-451 173-649

3.00 7.50 1.25 1.50 2.50 4.50 6.50 12.00 12.00 12.00 1.25 0.80 0.50 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Hydraulic oil tank, changing oil and filter Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

GENERAL E-ECU, MID 128, changing non-programmed ECU

200-068

1.75

200-070

1.25

200-070

1.25

12/14/2014

Volvo Construction Equipment

281

EC210B NLC Op.no.

time (h)

Notes

21 210-070 210-072 211-002 214-012

6.50 7.00 8.00 3.00

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting

214-036 216-014 216-018

1.00 7.50 8.50

Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

22 221-022

0.40

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 35001 - 70000 gauge 70001 - 110000 Oil cooler, replacing 35001 - 70000 70001 - 110000

23 233-001

0.30

FUEL SYSTEM Fuel system, bleeding

233-002

0.70

Feed pump, replacing

233-004

0.80

Feed pump, checking feed pressure

233-010

0.80

Fuel pump, inspection

233-014

0.40

Fuel filters, replacing

233-015

0.50

Fuel filter extra, replacing

233-020

0.10

Fuel filter, checking

234-010 234-041

4.00 0.40

Fuel tank, replacing Fuel filling pump, removing

234-042

0.50

Fuel filling pump, installing

237-002 237-004

3.00 0.70

Injectors, replacing all Injector, replacing one

237-033

0.80

Fuel control valve (FCV), replacing

237-037

0.70

Fuel rail pressure, checking

1.25 1.25

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing

25 252-020 252-021

282

70001 - 110000 35001 - 70000

Volvo Construction Equipment

35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

12/14/2014

EC210B NLC Op.no.

time (h)

Notes

255-070 255-071 255-072 256-001 256-003 256-004 256-006

1.00 2.00 1.00 0.25 0.25 0.25 0.40

258-002 258-022

4.00 0.30

Intercooler, replacing Charge air cooler connection (hose, tube), replacing

26 261-002 261-004

0.10 0.50

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing

261-008 261-012 261-014 261-072 262-098

8.00 0.75 1.25 0.25 1.00

Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Thermostat, replacing

263-012

1.00

Fan belt and/or alternator belt, replacing

263-013

0.50

263-022

1.00

Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001 311-002

0.80 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

311-002

0.80

Batteries, replacing

311-003 311-006

0.50 0.50

Main switch, replacing Earth lead to battery, replacing

12/14/2014

Volvo Construction Equipment

10001 - 20000 23001 - 30000 30001 - 35000 20001 - 20837 70001 - 110000 35001 - 70000

283

EC210B NLC Op.no.

time (h)

311-008

2.50

Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

33 331-018

0.70

STARTING SYSTEM Starter motor, replacing

331-081

0.50

Starter relay, replacing

334-011

0.50

Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 363-002 363-003 363-004 363-091 364-004 364-050 364-052

0.50 1.00 0.50 0.50 0.50 0.50 0.50 0.50

364-056 366-064

0.50 1.50

366-064

1.50

366-066

1.00

366-066

1.00

32 321-002

35 356-056

37 372-020 372-091 379-011

284

0.25 0.50 0.75

Notes

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 90001 - 110000

Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU

Volvo Construction Equipment

12/14/2014

EC210B NLC Op.no.

38 386-006 386-007 386-011 386-038 386-043 386-044 386-088

time (h)

0.50 0.50 0.50 1.00 0.50 0.50 0.75

39 390-902 393-001 393-021 395-021 395-022 395-031 398-002

3.00 0.50 0.75 0.50 1.00 0.50 0.70

398-003

0.70

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU76852 - 80000 80131 - 110000 W-ECU, MID142, changing non-programmed 76852 - 80000 ECU 80131 - 110000

POWER TRANSMISSION

43 431-021

5.50

GEARBOX, Swing gearbox, replacing

431-026 431-027 431-031 431-036 431-053 431-117

1.50 2.50 5.50 4.50 6.50 1.25

44 441-021

2.50

HYDROSTATIC DRIVE Swing motor, replacing

441-022

0.70

Swing motor relief valve, replacing

441-023 441-024 441-025

3.50 1.50 1.50

Swing motor, replacing cylinder block Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal

441-026

0.30

Swing motor removed, replacing seal

12/14/2014

Volvo Construction Equipment

70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000

285

EC210B NLC Op.no.

time (h)

Notes

35001 - 70000 441-028 441-112

0.75 0.70

443-037

5.00

443-039

1.00

443-040

1.50

Swing motor brake valve, replacing Track motor relief valve, replacing

49 492-031

3.00

MISCELLANEOUS Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091 492-095 492-096

0.40 0.70 0.70

Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, installation

19999 - 19999 80181 - 90000 90246 - 110000 19999 - 19999 80181 - 90000 90246 - 110000 18652 - 19999 18652 - 19999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-019 715-019 715-020 715-020 715-023 715-024 716-001 716-002 716-003

0.60 0.60 1.25 1.25 0.90 1.00 0.80 0.80 2.00

77 775-011 775-021 775-032 775-034

3.00 3.50 0.40 1.25

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing

775-035

1.75

Track chain assembly, installing

775-051 775-061

1.00 1.50

Top roller, replacing one Bottom roller, replacing one

286

Volvo Construction Equipment

18652 - 19999 18652 - 19999

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

12/14/2014

EC210B NLC Op.no.

time (h)

775-066 775-071 775-081

3.00 0.90 3.00

Notes

Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

1.50

CAB, NAKED; CANOPY Cab, removing

810-002

2.00

Cab, installing

810-003

4.50

Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

87 870-001

5.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing

872-001 872-011 872-021 873-004 873-006 873-097 874-002 874-003 874-005 874-006

0.50 1.00 1.00 3.00 0.90 1.50 0.75 0.75 1.00 2.00

874-007 874-010

0.75 1.50

Belt, replacing Condenser, replacing incl draining and filling

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048

12/14/2014

Volvo Construction Equipment

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000

70001 - 110000 35001 - 70000 70001 - 110000 35001 - 70000

287

EC210B NLC Op.no.

time (h)

Notes

874-011

1.25

Receiver, replacing incl draining and filling

874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

70001 - 110000 35001 - 70000

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 1.75 0.50 1.75 0.70 0.70 0.70 1.50 1.50 2.00

911-038 911-040

4.00 0.40

911-042 911-043 911-051 912-067 912-071 912-073 912-074

0.25 0.25 0.20 0.40 0.70 0.90 0.50

912-075

0.50

288

Volvo Construction Equipment

12/14/2014

EC210B NLC Op.no.

time (h)

913-007

0.30

913-010

4.00

913-013 913-029

7.00 0.30

914-036 914-037 914-041

1.25 1.25 0.60

914-051 914-060

0.30 0.80

914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

12/14/2014

Notes

Hydraulic pump (removed), changing shaft seal 70001 - 80000 35001 - 39999 40001 - 50000 50001 - 70000 80001 - 90000 90001 - 110000 Hydraulic pump, replacing 70001 - 80000 35001 - 39999 40001 - 50000 50001 - 70000 80001 - 90000 90001 - 110000 Hydraulic pump, replacing seal for input shaft Pump regulator, replacing 70001 - 80000 35001 - 39999 40001 - 50000 50001 - 70000 80001 - 90000 90001 - 110000 Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), 70001 - 80000 replacing 35001 - 39999 40001 - 50000 50001 - 70000 80001 - 90000 90001 - 110000 Accumulator, replacing Servo pump, replacing 70001 - 110000 35001 - 70000 Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm)

Volvo Construction Equipment

289

EC210B NLC Op.no.

time (h)

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-041 924-042 924-043 924-044 924-045

1.50 1.00 0.75 0.50 0.50 0.50 0.25 0.50 0.75

925-012 925-013

0.50 0.75

97 974-010 974-013 974-014 974-017 974-018 974-022 974-024

12.00 4.50 5.50 2.00 0.25 2.00 0.50

974-025 974-031 974-032 974-047 974-048 975-006 975-007 975-011 975-012 975-014 975-015 975-023 975-024 975-025

3.50 1.00 1.00 0.50 0.60 0.70 0.70 3.50 3.50 1.75 1.50 0.25 1.50 2.50

290

Notes

Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Adapter, removal Adapter, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing

Volvo Construction Equipment

12/14/2014

EC210B NLC Op.no.

time (h)

975-026 975-028 975-032 975-035 975-039 975-043 975-044

2.50 1.00 0.70 1.00 5.50 4.00 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.50 3.50 1.75 2.00 0.50

12/14/2014

Notes

Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

291

292

Volvo Construction Equipment

12/14/2014

EC240B FX Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

SERVICE Start of VCADS Pro computer and reading machine data

0.25

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

3.00

ENGINE Valves, adjusting

21 214-012

80001 - 110000

22 221-022

0.40

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 80001 - 110000 gauge Oil cooler, replacing 80001 - 110000

0.30 0.80 0.80 0.40 0.50 0.10 5.50 0.70

FUEL SYSTEM Fuel system, bleeding Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel rail pressure, checking

23 233-001 233-004 233-010 233-014 233-015 233-020 234-010 237-037

25 252-020 252-021 255-002 255-071 256-006 258-002 258-022

1.50 1.50 0.80 2.50 0.50 5.00 0.50

258-030

1.50

0.10

COOLING SYSTEM Coolant, checking anti-freeze resistance

26 261-002

12/14/2014

Volvo Construction Equipment

80001 - 110000 80001 - 110000 80001 - 110000 80001 - 110000 80001 - 110000 80001 - 110000 17001 - 30000 35001 - 80000 80001 - 110000 80001 - 110000 80001 - 110000 80001 - 110000 80001 - 110000 80001 - 110000 80001 - 110000 80001 - 110000 80001 - 110000

293

EC240B FX Op.no.

time (h)

Notes

261-004 261-008 261-008

0.50 5.00 8.00

Coolant, changing Radiator, replacing Radiator, replacing

261-012 261-014 261-018 263-012

0.50 1.00 0.70 1.25

Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Fan belt and/or alternator belt, replacing

80001 - 110000 80001 - 110000 10001 - 15000 30001 - 35000 80001 - 110000 80001 - 110000 80001 - 110000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80

BATTERY Batteries, replacing

31 311-002 36 366-064

1.50

366-066

1.00

39 390-902 398-002 398-003

3.00 0.70 0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU MISCELLANEOUS CareTrack, installing new W-ECU, MID142, changing pre-programmed ECU16024 - 80000 W-ECU, MID142, changing non-programmed 16024 - 80000 ECU

POWER TRANSMISSION

49 492-095 492-095 492-095 492-096 492-096 492-096

MISCELLANEOUS Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation Swing ring gear cover, installation Swing ring gear cover, installation

294

0.50 0.60 0.70 0.60 0.70 0.60

Volvo Construction Equipment

80958 - 110000 80001 - 80957 80958 - 81100 80958 - 110000 80958 - 81100 80001 - 80957

12/14/2014

EC240B FX Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-065 821-066

0.50 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Gull wing power pack, replacing Gull wing cylinder, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

0.90

AIR CONDITIONING UNIT Fan motor, replacing

85 852-008 87 873-006

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 914-081 914-084

1.75 1.75

WORKING HYDRAULICS; SERVO HYDRAULICS Remote control valve (lever), replacing Remote control valve (pedal), replacing

1.50

MECHANICAL EQUIPMENT/ATTACHMENT Bucket assembly, replacing

92 925-011 97 974-010 974-013 974-014 974-021 975-011 975-012 975-024 975-025 975-028 975-039 975-061

12/14/2014

12.00 4.50 5.50 2.50 3.50 3.50 1.50 2.50 1.00 9.00 2.50

UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom cylinder, replacing Dipper arm, removal Dipper arm, installation Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Dipper arm, replacing Bucket cylinder, replacing

Volvo Construction Equipment

15001 - 30000 15001 - 30000 15001 - 30000 15001 - 30000 15001 - 30000

15001 - 30000

295

296

Volvo Construction Equipment

12/14/2014

EC240B LC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-079 173-101

0.75 1.00 2.00 6.00 5.50 10.00 0.60 1.25 0.25 0.90 0.40

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Swing motor gearbox, changing oil Track motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 211-002 214-012

7.00 7.00 8.00 3.00

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting

214-036 216-014 216-018

1.00 4.50 9.00

Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

22 221-022

0.40

223-006

1.25

12/14/2014

15001 - 30000 35001 - 80000 85001 - 110000

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 15001 - 30000 gauge 35001 - 80000 80001 - 110000 Oil cooler, replacing 15001 - 30000 35001 - 80000 80001 - 110000

Volvo Construction Equipment

297

EC240B LC Op.no.

time (h)

Notes

23 233-001

0.30

FUEL SYSTEM Fuel system, bleeding

233-002 233-004

0.70 0.80

Feed pump, replacing Feed pump, checking feed pressure

233-010

0.80

Fuel pump, inspection

233-014

0.40

Fuel filters, replacing

233-015

0.50

Fuel filter extra, replacing

233-020

0.10

Fuel filter, checking

234-010 234-041 234-042 237-002 237-004 237-037

5.50 0.50 0.50 3.00 1.50 0.70

Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Injectors, replacing all Injector, replacing one Fuel rail pressure, checking

25 252-020

1.50

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

252-021

1.50

Exhaust pipe, flexible tube, replacing

255-002

0.80

Turbocharger, inspection

255-070 255-071

1.50 2.50

Turbocharger, removing Turbocharger, replacing

255-072 256-001 256-003 256-004 256-006

1.50 0.25 0.25 0.25 0.50

Turbocharger, installing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing

298

Volvo Construction Equipment

15001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000

17001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000

80001 - 110000 12/14/2014

EC240B LC Op.no.

time (h)

Notes

258-002

5.00

Intercooler, replacing

258-022

0.50

258-030

1.50

Charge air cooler connection (hose, tube), replacing Charge air system, inspection

26 261-002 261-004

0.10 0.50

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing

261-008

8.00

Radiator, replacing

261-008

5.00

Radiator, replacing

261-012

0.50

Radiator hose upper, replacing

261-014

1.00

Radiator hoses lower, replacing

261-018

0.70

Expansion tank, replacing

261-072 262-002 262-098 263-012 263-013

0.25 1.50 1.00 1.25 0.50

263-022

2.00

263-022

1.25

Coolant filter, changing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts Fan belt and/or alternator-, compressor belt, replacing all belts

15001 - 30000 35001 - 80000 80001 - 110000 80001 - 110000 80001 - 110000

15001 - 30000 35001 - 80000 80001 - 110000 10001 - 15000 30001 - 35000 15001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

31 311-001 311-002

12/14/2014

Volvo Construction Equipment

299

EC240B LC Op.no.

time (h)

311-003 311-006 311-008

0.50 0.50 2.00

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.50 0.50 0.30 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002 33 331-018 331-081 331-081 334-011 35 356-056

Notes

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-050 364-050 364-052 364-052 364-056 366-064

0.50 0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.25 0.50 0.25 0.50 1.50

366-066

1.00

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Switch, replacing Relay (general), replacing Relay (general), replacing Battery relay, replacing Battery relay, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

0.50 0.50 0.50 0.50 1.00

37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-017 386-038

300

Volvo Construction Equipment

12/14/2014

EC240B LC Op.no.

time (h)

386-043 386-044 386-088

0.50 0.50 0.75

39 390-902 393-001 393-021 395-021 395-022 395-031 398-002 398-003

3.00 0.50 0.75 0.50 1.00 0.50 0.70 0.70

Notes

Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU16024 - 80000 W-ECU, MID142, changing non-programmed 16024 - 80000 ECU

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-125 431-127

6.50 1.00 2.50 5.50 4.50 1.75 1.25 3.00 6.00

1.00 2.50 0.75 4.00 1.50 1.25 1.00 0.75 0.75 0.70 2.00 5.00 6.50

44 441-017 441-021 441-022 441-023 441-024 441-025 441-026 441-028 441-032 441-112 441-115 443-037 443-038

12/14/2014

Volvo Construction Equipment

301

EC240B LC Op.no.

time (h)

443-039

1.00

443-040

1.50

Notes

Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing

49 492-031

3.00

MISCELLANEOUS Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091 492-095 492-095 492-096 492-096

0.50 0.70 0.60 0.70 0.60

Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation Swing ring gear cover, installation

16250 - 30000 36878 - 40000 16250 - 30000 36878 - 40000 80958 - 81100 80001 - 80957 80958 - 81100 80001 - 80957

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-023 715-023 715-024 715-024 716-001 716-002 716-003

FRAME Bucket cylinder protecting guard, removal Bucket cylinder protecting guard, removal Bucket cylinder protecting guard, installation Bucket cylinder protecting guard, installation Counterweight, removing Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-051 775-061 775-066 775-071 775-081

302

0.90 0.90 1.00 1.00 0.80 0.80 2.00 3.00 3.50 0.40 8.00 1.25 1.75 1.00 1.50 3.00 0.90 3.00

80001 - 80895 80896 - 110000 80896 - 110000 80001 - 80895

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

Volvo Construction Equipment

12/14/2014

EC240B LC Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90 1.00 1.00 1.50 0.75 0.75 1.00 2.50 2.00 1.00 1.75 1.75 3.00 3.00 0.50

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 87 870-001 872-001 872-011 872-021 873-004 873-006 873-011 873-020 873-097 874-002 874-003 874-005 874-006 874-007 874-007 874-010 874-011 874-012 874-013 874-014

12/14/2014

Volvo Construction Equipment

303

EC240B LC Op.no.

time (h)

874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Notes

Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing Power transistor (ceramic resister), replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing Shutter assembly, replacing Valve (mix) actuator, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 1.75 2.50 2.00 0.50 1.75 0.70 0.70 0.70 2.00 1.50 0.90

911-038 911-042 911-043 911-051 912-067 912-071 912-073 912-074

4.00 0.25 0.25 0.20 0.50 0.70 0.90 0.50

912-075

0.50

913-004

1.00

913-007 913-010

0.30 4.00

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Oil drain filter, replacing Servo system filter, replacing Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing

304

Volvo Construction Equipment

12/14/2014

EC240B LC Op.no.

time (h)

913-013 913-029 914-036 914-037 914-041

7.00 0.30 1.25 1.25 0.80

914-051 914-055 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.30 0.75 1.25 0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-021

1.50 1.00 0.75 0.50 2.00

924-041 924-042 924-043 924-044

0.50 0.50 0.25 0.50

12/14/2014

Notes

Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic cylinder bracket (body), replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm)

Volvo Construction Equipment

305

EC240B LC Op.no.

time (h)

924-045

0.75

925-011 925-012 925-013

1.50 0.50 0.75

Notes

Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

97 974-010

12.00

UNIT, DIGGING Boom, replacing

974-013

4.50

Boom, removal

974-014

5.50

Boom, installation

974-017 974-018 974-021 974-022 974-024

2.00 0.25 2.50 2.50 0.50

974-025 974-031 974-032 975-011

4.00 1.25 1.25 3.50

975-012

3.50

Dipper arm, installation

975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039

1.25 1.25 0.25 1.50 2.50 3.00 1.00 0.50 0.50 9.00

306

Volvo Construction Equipment

15001 - 30000 35001 - 80000 40001 - 80000 110001 - 111046 15001 - 30000 35001 - 80000 40001 - 80000 110001 - 111046 15001 - 30000 35001 - 80000 40001 - 80000 110001 - 111046

15001 - 30000 35001 - 80000 40001 - 80000 110001 - 111046 15001 - 30000 35001 - 80000 40001 - 80000 110001 - 111046

15001 - 30000 35001 - 80000 40001 - 80000 12/14/2014

EC240B LC Op.no.

time (h)

Notes

110001 - 111046 975-043 975-044

4.00 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 4.00 1.25 2.50 0.50

12/14/2014

Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

307

308

Volvo Construction Equipment

12/14/2014

EC240B LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-079

0.75 1.00 2.00 6.00 5.50 10.00 0.60 1.25 0.25 0.90

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Swing motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 214-012

6.50 7.00 3.00

ENGINE Engine, removing Engine, installing Valves, adjusting

214-036 216-014 216-018

1.00 4.50 9.00

Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

22 221-022

0.40

223-006

1.25

12/14/2014

15001 - 30000 35001 - 80000 80001 - 110000

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 15001 - 30000 gauge 35001 - 80000 80001 - 110000 Oil cooler, replacing 15001 - 30000 35001 - 80000 80001 - 110000

Volvo Construction Equipment

309

EC240B LR Op.no.

time (h)

Notes

23 233-001

0.30

FUEL SYSTEM Fuel system, bleeding

233-002 233-004

0.70 0.80

Feed pump, replacing Feed pump, checking feed pressure

233-010

0.80

Fuel pump, inspection

233-014

0.40

Fuel filters, replacing

233-015

0.50

Fuel filter extra, replacing

233-020

0.10

Fuel filter, checking

234-010 234-041 234-042 237-002 237-004 237-037

5.50 0.50 0.50 3.00 1.50 0.70

Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Injectors, replacing all Injector, replacing one Fuel rail pressure, checking

25 252-020

1.50

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

252-021

1.50

Exhaust pipe, flexible tube, replacing

255-002

0.80

Turbocharger, inspection

255-070 255-071

1.50 2.50

Turbocharger, removing Turbocharger, replacing

255-072 256-001 256-003 256-004 256-006

1.50 0.25 0.25 0.25 0.50

Turbocharger, installing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing

310

Volvo Construction Equipment

80001 - 110000 12/14/2014

EC240B LR Op.no.

time (h)

Notes

258-002

5.00

Intercooler, replacing

258-022

0.50

258-030

1.50

Charge air cooler connection (hose, tube), replacing Charge air system, inspection

26 261-002 261-004

0.10 0.50

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing

261-008

5.00

Radiator, replacing

261-008

8.00

Radiator, replacing

261-012

0.50

Radiator hose upper, replacing

261-014

1.00

Radiator hoses lower, replacing

261-018

0.70

Expansion tank, replacing

261-072 262-098 263-012 263-013

0.25 1.00 1.25 0.50

263-022

2.00

Coolant filter, changing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

15001 - 30000 35001 - 80000 80001 - 110000 80001 - 110000 80001 - 110000

15001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000 10001 - 15000 30001 - 35000 15001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000 15001 - 30000 35001 - 80000 80001 - 110000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.80 0.50 0.50 2.00

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

31 311-001 311-002 311-003 311-006 311-008

12/14/2014

Volvo Construction Equipment

311

EC240B LR Op.no.

32 321-002 33 331-018 331-081 334-011 35 356-056

time (h)

Notes

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.50 0.50 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 363-002 363-003 363-004 363-091 364-004 364-050 364-052 364-056 366-064

0.50 1.00 0.50 0.50 0.50 0.50 0.50 0.50 0.50 1.50

366-066

1.00

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-038 386-043 386-044 386-088 39 390-902 393-001 393-021 395-021 395-022

312

0.50 0.50 0.50 1.00 0.50 0.50 0.75

3.00 0.50 0.75 0.50 1.00

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing

Volvo Construction Equipment

12/14/2014

EC240B LR Op.no.

time (h)

395-031 398-002 398-003

0.50 0.70 0.70

Notes

Speaker, replacing W-ECU, MID142, changing pre-programmed ECU16024 - 80000 W-ECU, MID142, changing non-programmed 16024 - 80000 ECU

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-126

6.50 1.00 2.50 5.50 4.50 3.00

2.50 0.75 4.00 1.50 1.25 1.00 0.75

49 492-031

3.00

MISCELLANEOUS Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091 492-095 492-095 492-096 492-096

0.50 0.70 0.60 0.70 0.60

Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation Swing ring gear cover, installation

44 441-021 441-022 441-023 441-024 441-025 441-026 441-028

16250 - 30000 36878 - 40000 16250 - 30000 36878 - 40000 80958 - 81100 80001 - 80957 80958 - 81100 80001 - 80957

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing

12/14/2014

0.80 0.80 2.00

Volvo Construction Equipment

313

EC240B LR Op.no.

77 775-011 775-021 775-032 775-034 775-035 775-051 775-061 775-066 775-071 775-081

time (h)

3.00 3.50 0.40 1.25 1.75 1.00 1.50 3.00 0.90 3.00

Notes

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Duct, replacing Defroster hose, replacing Heater core, replacing Fan motor, replacing

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 87 870-001 872-001 872-011 872-021 873-004 873-006

314

Volvo Construction Equipment

12/14/2014

EC240B LR Op.no.

time (h)

873-097 874-002 874-003 874-005 874-006 874-007 874-011 874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

1.50 0.75 0.75 1.00 2.50 2.00 1.75 3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Notes

Heater hose, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing Power transistor (ceramic resister), replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing Shutter assembly, replacing Valve (mix) actuator, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 1.75 2.50 0.50 1.75 0.70 0.70 0.70 2.00 1.50 0.90

911-038 911-042 911-043 911-051 912-067 912-071

4.00 0.25 0.25 0.20 0.50 0.70

12/14/2014

Volvo Construction Equipment

315

EC240B LR Op.no.

time (h)

912-073 912-074

0.90 0.50

912-075

0.50

913-010 913-010 913-013 913-029 914-036 914-037 914-041

4.00 4.00 7.00 0.30 1.25 1.25 0.80

914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

1.25 0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, replacing Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing

1.50 1.00 0.75 0.50 0.50

92 924-001 924-002 924-003 924-004 924-041

316

Notes

Volvo Construction Equipment

12/14/2014

EC240B LR Op.no.

time (h)

924-042 924-043 924-044 924-045

0.50 0.25 0.50 0.75

925-011 925-012 925-013

1.50 0.50 0.50

Notes

Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation

97 974-010

12.00

UNIT, DIGGING Boom, replacing

974-013

4.50

Boom, removal

974-014

5.50

Boom, installation

974-017 974-018 974-021 974-022 974-024

2.00 0.25 2.50 2.50 0.50

974-025 974-031 974-032 975-011

4.00 1.25 1.25 3.50

975-012

3.50

Dipper arm, installation

975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039

1.25 1.25 0.25 1.50 2.50 3.00 1.00 0.50 0.50 9.00

12/14/2014

Volvo Construction Equipment

15001 - 30000 35001 - 80000 15001 - 30000 35001 - 80000 40001 - 80000 110001 - 111046 15001 - 30000 35001 - 80000 40001 - 80000 110001 - 111046

15001 - 30000 35001 - 80000 40001 - 80000 110001 - 111046 15001 - 30000 35001 - 80000 40001 - 80000 110001 - 111046

15001 - 30000

317

EC240B LR Op.no.

time (h)

Notes

35001 - 80000 40001 - 80000 110001 - 111046 975-043 975-044

4.00 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 4.00 1.25 2.50 0.50

318

Volvo Construction Equipment

12/14/2014

EC240B NLC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-079

0.75 1.00 2.00 6.00 5.50 10.00 0.60 1.25 0.25 0.90

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Swing motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 214-012

6.50 7.00 3.00

ENGINE Engine, removing Engine, installing Valves, adjusting

214-036 216-014 216-018

1.00 4.50 9.00

Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

22 221-022

0.40

223-006

1.25

12/14/2014

15001 - 30000 35001 - 80000 80001 - 110000

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 15001 - 30000 gauge 35001 - 80000 80001 - 110000 Oil cooler, replacing 15001 - 30000 35001 - 80000 80001 - 110000

Volvo Construction Equipment

319

EC240B NLC Op.no.

time (h)

Notes

23 233-001

0.30

FUEL SYSTEM Fuel system, bleeding

233-002 233-004

0.70 0.80

Feed pump, replacing Feed pump, checking feed pressure

233-010

0.80

Fuel pump, inspection

233-014

0.40

Fuel filters, replacing

233-015

0.50

Fuel filter extra, replacing

233-020

0.10

Fuel filter, checking

234-010 234-041 234-042 237-002 237-004 237-037

5.50 0.50 0.50 3.00 1.50 0.70

Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Injectors, replacing all Injector, replacing one Fuel rail pressure, checking

25 252-020

1.50

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

252-021

1.50

Exhaust pipe, flexible tube, replacing

255-002

0.80

Turbocharger, inspection

255-070 255-071

1.50 2.50

Turbocharger, removing Turbocharger, replacing

255-072 256-001 256-003 256-004 256-006

1.50 0.25 0.25 0.25 0.50

Turbocharger, installing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing

320

Volvo Construction Equipment

80001 - 110000 12/14/2014

EC240B NLC Op.no.

time (h)

Notes

258-002

5.00

Intercooler, replacing

258-022

0.50

258-030

1.50

Charge air cooler connection (hose, tube), replacing Charge air system, inspection

26 261-002 261-004

0.10 0.50

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing

261-008

5.00

Radiator, replacing

261-008

8.00

Radiator, replacing

261-012

0.50

Radiator hose upper, replacing

261-014

1.00

Radiator hoses lower, replacing

261-018

0.70

Expansion tank, replacing

261-072 262-098 262-098 263-012 263-013

0.25 1.00 1.00 1.25 0.50

263-022

2.00

Coolant filter, changing Thermostat, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

15001 - 30000 35001 - 80000 80001 - 110000 80001 - 110000 80001 - 110000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.80 0.50 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing

31 311-001 311-002 311-003 311-006

12/14/2014

Volvo Construction Equipment

321

EC240B NLC Op.no.

time (h)

311-008

2.00

Starter motor lead to battery, replacing

1.25

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.50 0.50 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002 33 331-018 331-081 334-011 35 356-056

Notes

36 362-002 363-002 363-003 363-004 363-091 364-004 364-050 364-052 364-056 366-064

0.50 1.00 0.50 0.50 0.50 0.50 0.50 0.50 0.50 1.50

366-066

1.00

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-038 386-043 386-044 386-088 39 390-902 393-001 393-021 395-021

322

0.50 0.50 0.50 1.00 0.50 0.50 0.75

3.00 0.50 0.75 0.50

Volvo Construction Equipment

12/14/2014

EC240B NLC Op.no.

time (h)

395-022 395-031 398-002 398-003

1.00 0.50 0.70 0.70

Notes

Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU16024 - 80000 W-ECU, MID142, changing non-programmed 16024 - 80000 ECU

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036

6.50 1.00 2.50 5.50 4.50

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing

2.50 0.75 4.00 1.50 1.25 1.00 0.75

49 492-031

3.00

MISCELLANEOUS Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091 492-095 492-095 492-096 492-096

0.50 0.70 0.60 0.70 0.60

Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation Swing ring gear cover, installation

44 441-021 441-022 441-023 441-024 441-025 441-026 441-028

16250 - 30000 36878 - 40000 16250 - 30000 36878 - 40000 80958 - 81100 80001 - 80957 80958 - 81100 80001 - 80957

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing

12/14/2014

0.80 0.80 2.00

Volvo Construction Equipment

323

EC240B NLC Op.no.

77 775-011 775-021 775-032 775-034 775-035 775-051 775-061 775-066 775-071 775-081

time (h)

3.00 3.50 0.40 1.25 1.75 1.00 1.50 3.00 0.90 3.00

Notes

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Duct, replacing Defroster hose, replacing Heater core, replacing Fan motor, replacing

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 87 870-001 872-001 872-011 872-021 873-004 873-006

324

Volvo Construction Equipment

12/14/2014

EC240B NLC Op.no.

time (h)

873-097 874-002 874-003 874-005 874-006 874-007 874-011 874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

1.50 0.75 0.75 1.00 2.50 2.00 1.75 3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 1.75 2.50 0.50 0.70 0.70 0.70 2.00 1.50 0.90

911-038 911-042 911-043 911-051 912-067 912-071 912-073

4.00 0.25 0.25 0.20 0.50 0.70 0.90

12/14/2014

Volvo Construction Equipment

325

EC240B NLC Op.no.

time (h)

912-074

0.50

912-075

0.50

913-010 913-013 913-029 914-036 914-037 914-041

4.00 7.00 0.30 1.25 1.25 0.80

914-051 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.30 1.25 0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing

1.50 1.00 0.75 0.75 0.50 0.50

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom)

92 924-001 924-002 924-003 924-004 924-041 924-042

326

Notes

Volvo Construction Equipment

12/14/2014

EC240B NLC Op.no.

time (h)

924-043 924-044 924-045

0.25 0.50 0.75

925-011 925-012 925-013

1.50 0.50 0.50

Notes

97 974-010

12.00

UNIT, DIGGING Boom, replacing

974-013

4.50

Boom, removal

974-014

5.50

Boom, installation

974-017 974-018 974-021 974-022 974-024

2.00 0.25 2.50 2.50 0.50

974-025 974-031 974-032 975-011

4.00 1.25 1.25 3.50

975-012

3.50

Dipper arm, installation

975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035

1.25 1.25 0.25 1.50 2.50 3.00 1.00 0.50 0.50

12/14/2014

Volvo Construction Equipment

15001 - 30000 35001 - 80000 40001 - 80000 110001 - 111046 15001 - 30000 35001 - 80000 110001 - 111046 40001 - 80000 15001 - 30000 35001 - 80000 40001 - 80000 110001 - 111046

15001 - 30000 35001 - 80000 40001 - 80000 110001 - 111046 15001 - 30000 35001 - 80000 40001 - 80000 110001 - 111046

327

EC240B NLC Op.no.

time (h)

975-039

9.00

Dipper arm, replacing

975-043 975-044

4.00 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 4.00 1.25 2.50 0.50

328

Notes

Volvo Construction Equipment

15001 - 30000 35001 - 80000 40001 - 80000 110001 - 111046

12/14/2014

EC290B FX Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-079 173-101 173-401 173-412 173-451 173-649

3.00 8.00 1.25 1.50 2.50 4.50 6.50 12.00 12.00 13.00 0.90 0.50 0.60 0.20 1.25 0.20

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

GENERAL E-ECU, MID 128, changing non-programmed ECU

200-068

1.75

200-070

1.25

200-070

1.25

21 214-012

3.00

17001 - 30000 35001 - 80000 80001 - 110000 E-ECU, MID 128, changing non-programmed 10001 - 17000 ECU 30001 - 35000 E-ECU, MID 128, changing pre-programmed ECU10001 - 17000 30001 - 35000 E-ECU, MID 128, changing pre-programmed ECU17001 - 30000 35001 - 80000 80001 - 110000 ENGINE Valves, adjusting

80001 - 110000

22 221-022

0.40

223-006

1.25

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 80001 - 110000 gauge Oil cooler, replacing 80001 - 110000

0.30

FUEL SYSTEM Fuel system, bleeding

23 233-001

12/14/2014

Volvo Construction Equipment

80001 - 110000

329

EC290B FX Op.no.

time (h)

Notes

233-004 233-010 233-014 233-015 233-020 234-010 234-041

0.80 0.80 0.40 0.50 0.10 5.50 0.30

Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing

234-042

0.50

Fuel filling pump, installing

237-037

0.70

Fuel rail pressure, checking

26 261-002 261-008

0.10 8.00

COOLING SYSTEM Coolant, checking anti-freeze resistance Radiator, replacing

263-012

1.25

Fan belt and/or alternator belt, replacing

80001 - 110000 80001 - 110000 80001 - 110000 80001 - 110000 80001 - 110000 17001 - 30000 35001 - 80000 80001 - 110000 17001 - 30000 35001 - 80000 80001 - 110000 17001 - 30000 35001 - 80000 80001 - 110000

10001 - 17000 30001 - 35000 17001 - 30000 35001 - 80000 80001 - 110000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072

1.25

300-072

1.25

300-074

0.70

300-074

0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU15717 - 30000 81210 - 110000 I-ECU, MID 140, changing non-programmed ECU10001 - 15716 80001 - 81209 I-ECU, MID 140, changing pre-programmed ECU15717 - 30000 81210 - 110000 I-ECU, MID 140, changing pre-programmed ECU10001 - 15716 80001 - 81209

31 311-002

0.80

BATTERY Batteries, replacing

311-002

0.80

Batteries, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

32 321-002

330

Volvo Construction Equipment

10001 - 15716 80001 - 81209 15717 - 30000 81210 - 110000 17001 - 30000 35001 - 80000

12/14/2014

EC290B FX Op.no.

time (h)

Notes

33 331-018

0.70

STARTING SYSTEM Starter motor, replacing

331-081

0.50

Starter relay, replacing

36 364-052

0.50

OTHER ELECTRICAL EQUIPMENT Battery relay, replacing

366-064

1.50

366-064

1.50

366-066

1.00

366-066

1.00

39 390-902 398-002

3.00 0.70

398-003

0.70

17001 - 30000 35001 - 80000 V-ECU, MID 187, changing non-programmed 10001 - 15716 ECU 80001 - 81209 V-ECU, MID 187, changing non-programmed 15717 - 30000 ECU 81210 - 110000 V-ECU, MID 187, changing pre-programmed ECU15717 - 30000 81210 - 110000 V-ECU, MID 187, changing pre-programmed ECU10001 - 15716 80001 - 81209 MISCELLANEOUS CareTrack, installing new W-ECU, MID142, changing pre-programmed ECU10001 - 17000 30001 - 35000 80001 - 81228 W-ECU, MID142, changing non-programmed 10001 - 17000 ECU 30001 - 35000 80001 - 81228

POWER TRANSMISSION

43 431-021

6.50

GEARBOX, Swing gearbox, replacing

431-053 431-117

6.50 1.50

Swing unit, replacing Track gearbox, replacing cover

431-127

6.00

Track unit, replacing

44 441-021

3.00

HYDROSTATIC DRIVE Swing motor, replacing

441-022

0.80

Swing motor relief valve, replacing

441-024

2.00

Swing motor, replacing plate (brake)

441-025

2.00

Swing motor, replacing brake piston seal

12/14/2014

17001 - 30000 35001 - 80000 17001 - 30000 35001 - 80000

Volvo Construction Equipment

17001 - 30000 85001 - 110000 17001 - 30000 85001 - 110000 17001 - 30000 85001 - 110000 17001 - 30000 85001 - 110000 17001 - 30000 85001 - 110000 17001 - 30000 85001 - 110000 17001 - 30000 85001 - 110000

331

EC290B FX Op.no.

time (h)

441-026

0.40

441-026

0.40

441-112

0.70

441-112

0.70

443-039

1.00

443-040

1.50

Notes

Swing motor removed, replacing seal

17001 - 30000 85001 - 110000 Swing motor removed, replacing seal 17001 - 30000 85001 - 110000 Track motor relief valve, replacing 17001 - 30000 85001 - 110000 Track motor relief valve, replacing 17001 - 30000 85001 - 110000 Center passage hose (valve – center passage), 17001 - 30000 replacing 85001 - 110000 Center passage hose (center passage – motor), 17001 - 30000 replacing 85001 - 110000

49 492-031

2.50

MISCELLANEOUS Swing ring gear outer seal, replacing

492-091

0.50

Ring gear grease pipe, replacing

492-095 492-095 492-095 492-096 492-096 492-096

0.70 0.50 0.60 0.70 0.60 0.60

Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation Swing ring gear cover, installation Swing ring gear cover, installation

17001 - 30000 85001 - 110000 17001 - 30000 85001 - 110000 80003 - 81230 81003 - 110000 80001 - 81002 80003 - 81230 80001 - 81002 81003 - 110000

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-001 716-002 716-002

0.80 0.80 0.80 0.80

FRAME Counterweight, removing Counterweight, removing Counterweight, fitting Counterweight, fitting

77 775-011 775-021

3.00 3.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one

775-021

3.50

Sprocket, replacing one

775-032 775-034

0.40 1.25

Track shoe, replacing one Track chain assembly, removing

775-035

1.75

Track chain assembly, installing

775-051

1.00

Top roller, replacing one

332

Volvo Construction Equipment

10001 - 17000 80001 - 81228 17001 - 30000 85001 - 110000 17001 - 30000 85001 - 110000 17001 - 30000 85001 - 110000

12/14/2014

EC290B FX Op.no.

time (h)

775-061 775-071 775-081

1.50 0.90 3.00

Notes

Bottom roller, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-065 821-066

0.50 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Gull wing power pack, replacing Gull wing cylinder, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

0.90 1.00

AIR CONDITIONING UNIT Fan motor, replacing Belt, replacing

85 852-008 87 873-006 874-007

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-011 911-015 911-024 911-033

2.00 0.50 0.50 0.90

911-040

0.40

911-051 912-067 913-007 913-010 914-041

0.20 0.70 0.30 4.00 0.80

914-051

0.30

914-051

0.30

914-060 914-081

1.25 1.75

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler, replacing Oil level gauge, replacing Pipe and hose (pump - valve), replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Breather, replacing Main pressure relief valve, replacing Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing 50001 - 80000 35001 - 50000 17001 - 30000 85001 - 110000 Accumulator, replacing 10001 - 17000 30001 - 35000 80001 - 81228 Servo pump, replacing Remote control valve (lever), replacing

12/14/2014

Volvo Construction Equipment

333

EC290B FX Op.no.

time (h)

914-084 914-091

1.75 1.00

Remote control valve (pedal), replacing Solenoid valve, replacing

1.50

MECHANICAL EQUIPMENT/ATTACHMENT Bucket assembly, replacing

2.50 1.50 2.50 1.00 2.50

UNIT, DIGGING Boom cylinder, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Connecting rod yoke, replacing Bucket cylinder, replacing

92 925-011 97 974-021 975-024 975-025 975-028 975-061

334

Notes

Volvo Construction Equipment

12/14/2014

EC290B LC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-074 173-079 173-101 173-401 173-412 173-451 173-649

3.00 8.00 1.25 1.50 2.50 4.50 6.50 12.00 12.00 13.00 1.25 0.90 0.50 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Hydraulic oil tank, changing oil and filter Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

GENERAL E-ECU, MID 128, changing non-programmed ECU

200-068

1.75

200-070

1.25

200-070

1.25

21 210-070 210-072 211-002

12/14/2014

7.00 7.00 8.00

Volvo Construction Equipment

335

EC290B LC Op.no.

time (h)

214-012

3.00

Valves, adjusting

214-036 216-014 216-018

1.00 4.50 9.00

Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

22 221-022

0.40

223-006

1.25

Notes

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 17001 - 30000 gauge 35001 - 80000 80001 - 110000 Oil cooler, replacing 17001 - 30000 35001 - 80000 80001 - 110000

23 233-001

0.30

FUEL SYSTEM Fuel system, bleeding

233-002 233-004

0.70 0.80

Feed pump, replacing Feed pump, checking feed pressure

233-010

0.80

Fuel pump, inspection

233-014

0.40

Fuel filters, replacing

233-015

0.50

Fuel filter extra, replacing

233-020

0.10

Fuel filter, checking

234-010 234-041

5.50 0.30

Fuel tank, replacing Fuel filling pump, removing

234-042

0.50

Fuel filling pump, installing

237-002 237-004 237-037

3.00 1.50 0.70

Injectors, replacing all Injector, replacing one Fuel rail pressure, checking

336

17001 - 30000 35001 - 80000 80001 - 110000

Volvo Construction Equipment

17001 - 30000 35001 - 80000 80001 - 110000 17001 - 30000 35001 - 80000 80001 - 110000 17001 - 30000 35001 - 80000 80001 - 110000 17001 - 30000 35001 - 80000 80001 - 110000 17001 - 30000 35001 - 80000 80001 - 110000 17001 - 30000 35001 - 80000 80001 - 110000 17001 - 30000 35001 - 80000 80001 - 110000 17001 - 30000 35001 - 80000 80001 - 110000

17001 - 30000 35001 - 80000 80001 - 110000

12/14/2014

EC290B LC Op.no.

25 252-020 252-021 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-002 258-022

time (h)

1.50 1.50 1.50 3.00 1.50 0.25 0.25 0.25 0.50 4.00 8.00 0.50

Notes

26 261-002 261-004 261-008

0.10 0.75 8.00

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

261-012 261-014 261-018 261-072 262-002 262-098 263-012

0.75 1.50 1.00 0.25 1.50 1.00 1.25

Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant filter, changing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing

263-013

0.50

263-022

2.00

263-022

1.25

Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts Fan belt and/or alternator-, compressor belt, replacing all belts

10001 - 17000 30001 - 35000

17001 - 30000 35001 - 80000 80001 - 110000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072

1.25

300-072

1.25

GENERAL I-ECU, MID 140, changing non-programmed ECU15717 - 30000 81210 - 110000 I-ECU, MID 140, changing non-programmed ECU10001 - 15716 80001 - 81209

12/14/2014

Volvo Construction Equipment

337

EC290B LC Op.no.

time (h)

300-074

0.70

300-074

0.60

Notes

I-ECU, MID 140, changing pre-programmed ECU15717 - 30000 81210 - 110000 I-ECU, MID 140, changing pre-programmed ECU10001 - 15716 80001 - 81209

31 311-001 311-002

0.80 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

311-002

0.80

Batteries, replacing

311-003 311-006 311-008

0.50 0.50 2.00

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

33 331-018

0.70

STARTING SYSTEM Starter motor, replacing

331-081

0.50

Starter relay, replacing

334-011

0.50

Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-050 364-052

0.50 0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50

364-056 366-064

0.50 1.50

366-064

1.50

366-066

1.00

32 321-002

35 356-056

338

10001 - 15716 80001 - 81209 15717 - 30000 81210 - 110000

17001 - 30000 35001 - 80000 17001 - 30000 35001 - 80000 17001 - 30000 35001 - 80000

17001 - 30000 35001 - 80000

Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed 10001 - 15716 ECU 80001 - 81209 V-ECU, MID 187, changing non-programmed 15717 - 30000 ECU 81210 - 110000 V-ECU, MID 187, changing pre-programmed ECU15717 - 30000

Volvo Construction Equipment

12/14/2014

EC290B LC Op.no.

366-066 37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-017 386-038 386-043 386-044 386-088

time (h)

1.00

0.25 0.50 0.75 0.50 0.50 0.50 0.50 1.00 0.50 0.50 0.75

39 390-902 393-001 393-021 395-021 395-022 395-031 398-002

3.00 0.50 0.75 0.50 1.00 0.50 0.70

398-003

0.70

Notes

81210 - 110000 V-ECU, MID 187, changing pre-programmed ECU10001 - 15716 80001 - 81209 CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU18873 - 85000 85983 - 110000 W-ECU, MID142, changing non-programmed 18873 - 85000 ECU 85983 - 110000

POWER TRANSMISSION

43 431-021

6.50

GEARBOX, Swing gearbox, replacing

431-026 431-027 431-031 431-036 431-053 431-115 431-117

1.00 2.50 5.50 4.50 6.50 2.50 1.50

12/14/2014

17001 - 30000 35001 - 80000 85001 - 110000

Volvo Construction Equipment

339

EC290B LC Op.no.

time (h)

Notes

85001 - 110000 431-125 431-126 431-127

3.00 3.00 6.00

Track unit, removal Track unit, installation Track unit, replacing

44 441-017 441-021

1.00 3.00

HYDROSTATIC DRIVE Travel motor pressure, checking and adjusting Swing motor, replacing

441-022

0.80

Swing motor relief valve, replacing

441-023 441-024

4.00 2.00

Swing motor, replacing cylinder block Swing motor, replacing plate (brake)

441-025

2.00

Swing motor, replacing brake piston seal

441-026

0.40

Swing motor removed, replacing seal

441-026

0.40

Swing motor removed, replacing seal

441-028 441-032 441-112

0.75 0.75 0.70

Swing motor brake valve, replacing Swing motor pressure, checking and adjusting Track motor relief valve, replacing

441-112

0.70

Track motor relief valve, replacing

441-115 443-037 443-038 443-039

2.00 5.00 6.50 1.00

443-040

1.50

Track motor removed, replacing seal Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), 17001 - 30000 replacing 35001 - 80000 85001 - 110000 Center passage hose (center passage – motor), 17001 - 30000 replacing 35001 - 80000 85001 - 110000

340

Volvo Construction Equipment

17001 - 30000 35001 - 80000 85001 - 110000

17001 - 30000 35001 - 80000 85001 - 110000 17001 - 30000 35001 - 80000 85001 - 110000 17001 - 30000 35001 - 80000 85001 - 110000 17001 - 30000 35001 - 80000 85001 - 110000 10001 - 16792 30001 - 31086 80001 - 81230 85001 - 110000 17001 - 30000 35001 - 50000 50001 - 80000

85001 - 110000 17001 - 30000 35001 - 50000 50001 - 80000 10001 - 16792 30001 - 31086 80001 - 81230

12/14/2014

EC290B LC Op.no.

time (h)

Notes

49 492-031

2.50

MISCELLANEOUS Swing ring gear outer seal, replacing

492-031

3.00

Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091

0.50

Ring gear grease pipe, replacing

492-095 492-096

0.70 0.70

Swing ring gear cover, removal Swing ring gear cover, installation

35001 - 35834 17001 - 19281 85001 - 86126 19282 - 30000 86127 - 110000 35835 - 50000 19282 - 30000 86127 - 110000 35835 - 50000 17001 - 30000 35001 - 80000 85001 - 110000 80003 - 81230 80003 - 81230

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001

0.80

FRAME Counterweight, removing

716-001

0.80

Counterweight, removing

716-002

0.80

Counterweight, fitting

716-002

0.80

Counterweight, fitting

716-003

2.00

Counterweight, replacing

77 775-011 775-021

3.00 3.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one

775-021

3.50

Sprocket, replacing one

775-032 775-033

0.40 8.00

Track shoe, replacing one Track shoe, replacing each side

12/14/2014

Volvo Construction Equipment

85001 - 110000 17001 - 30000 35001 - 50000 50001 - 80000 10001 - 16792 10001 - 81230 30001 - 31086 10001 - 16792 10001 - 81230 30001 - 31086 85001 - 110000 17001 - 30000 35001 - 50000 50001 - 80000

10001 - 16792 30001 - 31086 80001 - 81230 85001 - 110000 17001 - 30000 35001 - 50000 50001 - 80000

341

EC290B LC Op.no.

time (h)

Notes

775-034

1.25

Track chain assembly, removing

775-035

1.75

Track chain assembly, installing

775-051 775-061 775-066 775-071 775-081

1.00 1.50 3.00 0.90 3.00

Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

17001 - 30000 35001 - 80000 85001 - 110000 17001 - 30000 35001 - 80000 85001 - 110000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90 1.00

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 87 870-001 872-001 872-011 872-021 873-004 873-006 873-011

342

Volvo Construction Equipment

12/14/2014

EC290B LC Op.no.

time (h)

873-020 873-097 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

1.00 1.50 0.75 0.75 1.00 2.50 1.00 1.75 1.75 3.00 3.00 0.50 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Notes

Heat control valve actuator, replacing Heater hose, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Thermostat, replacing Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing Power transistor (ceramic resister), replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing Shutter assembly, replacing Valve (mix) actuator, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 1.75 2.00 0.50 2.00 0.50 0.70 0.70 2.00 1.50 0.90

911-038 911-040

4.00 0.40

12/14/2014

Volvo Construction Equipment

343

EC290B LC Op.no.

time (h)

911-042 911-043 911-051 912-067 912-071 912-073 912-074

0.25 0.25 0.20 0.70 0.70 0.90 0.50

912-075

0.50

913-004

1.00

913-007 913-010 913-013 913-029 914-036 914-037 914-041

0.30 4.00 7.50 0.30 1.25 1.25 0.80

914-051

0.30

914-051

0.30

914-055 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093

0.75 1.25 0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75

344

Notes

Oil drain filter, replacing Servo system filter, replacing Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing 50001 - 80000 35001 - 50000 17001 - 30000 85001 - 110000 Accumulator, replacing 10001 - 17000 30001 - 35000 80001 - 81228 Servo pressure, checking and adjusting Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm)

Volvo Construction Equipment

12/14/2014

EC290B LC Op.no.

time (h)

916-094

0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-021

1.50 1.00 0.75 0.75 2.00

924-041 924-042 924-043 924-044 924-045

0.50 0.50 0.25 0.50 0.75

925-011 925-012 925-013

1.50 0.75 0.75

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

12.00 5.50 5.50 2.00 0.25 2.50 2.50 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-023 975-024

4.00 1.25 1.25 3.50 3.50 1.25 1.25 0.25 1.50

12/14/2014

Notes

Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic cylinder bracket (body), replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Volvo Construction Equipment

345

EC290B LC Op.no.

time (h)

975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

2.50 3.00 1.00 0.50 0.75 6.00 4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 4.00 1.25 2.50 0.50

346

Notes

Volvo Construction Equipment

12/14/2014

EC290B LCD Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-074 173-079 173-101 173-401 173-412 173-451 173-649

3.00 8.00 1.25 1.50 2.50 4.50 6.50 12.00 12.00 13.00 1.25 0.90 0.50 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Hydraulic oil tank, changing oil and filter Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012

7.00 7.00 3.00

ENGINE Engine, removing Engine, installing Valves, adjusting

214-036 216-014 216-018

1.00 4.50 9.00

Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

22 221-022

0.40

223-006

1.25

12/14/2014

17001 - 30000 35001 - 80000 80001 - 110000

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 17001 - 30000 gauge 35001 - 80000 80001 - 110000 Oil cooler, replacing 17001 - 30000 35001 - 80000

Volvo Construction Equipment

347

EC290B LCD Op.no.

time (h)

Notes

80001 - 110000 23 233-001

0.30

FUEL SYSTEM Fuel system, bleeding

233-002 233-004

0.70 0.80

Feed pump, replacing Feed pump, checking feed pressure

233-010

0.80

Fuel pump, inspection

233-014

0.40

Fuel filters, replacing

233-015

0.50

Fuel filter extra, replacing

233-020

0.10

Fuel filter, checking

234-010 237-002 237-004

5.50 3.00 1.50

Fuel tank, replacing Injectors, replacing all Injector, replacing one

1.50 1.50 1.50 3.00 1.50 0.25 0.25 0.25 0.50 4.00 0.50

25 252-020 252-021 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-022 26 261-002 261-004 261-008

0.10 0.75 8.00

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

261-012 261-014 261-072

0.75 1.50 0.25

Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing

348

Volvo Construction Equipment

10001 - 17000 30001 - 35000

12/14/2014

EC290B LCD Op.no.

time (h)

262-098 263-012 263-013

1.00 1.75 0.50

263-022

2.00

Notes

Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-003 311-006 311-008

0.80 0.50 0.50 2.00

BATTERY Battery charging capacity, checking Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.50

STARTING SYSTEM Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.50 1.00 0.50 0.50 0.50 0.50 0.50 0.50

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

33 334-011 35 356-056 36 362-002 363-002 363-003 363-004 363-091 364-004 364-050 364-056 37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-038 386-043 386-044 386-088

12/14/2014

0.50 0.50 0.50 1.00 0.50 0.50 0.75

Volvo Construction Equipment

349

EC290B LCD Op.no.

39 390-902 393-001 393-021 395-021 395-022 395-031

time (h)

3.00 0.50 0.75 0.50 1.00 0.50

Notes

MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing

POWER TRANSMISSION

43 431-026 431-027 431-031 431-036

1.00 2.50 5.50 4.50

GEARBOX, Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing

4.00 0.75

HYDROSTATIC DRIVE Swing motor, replacing cylinder block Swing motor brake valve, replacing

49 492-031

3.00

MISCELLANEOUS Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-095 492-095 492-095 492-095 492-096 492-096 492-096 492-096

0.70 0.70 0.70 0.60 0.70 0.70 0.70 0.60

Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation Swing ring gear cover, installation Swing ring gear cover, installation Swing ring gear cover, installation

44 441-023 441-028

19282 - 30000 86127 - 110000 35835 - 50000 19282 - 30000 86127 - 110000 35835 - 50000 81003 - 110000 80003 - 81230 81003 - 110000 80001 - 81002 81003 - 110000 80003 - 81230 81003 - 110000 80001 - 81002

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-003

FRAME Counterweight, replacing

350

2.00

Volvo Construction Equipment

12/14/2014

EC290B LCD Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

5.00 0.50 1.00 1.00 3.00 1.50 0.75 0.75 1.00 2.50 2.00 1.75 3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Duct, replacing Defroster hose, replacing Heater core, replacing Heater hose, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing Power transistor (ceramic resister), replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 87 870-001 872-001 872-011 872-021 873-004 873-097 874-002 874-003 874-005 874-006 874-007 874-011 874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096

12/14/2014

Volvo Construction Equipment

351

EC290B LCD Op.no.

time (h)

874-097 874-098

1.00 1.00

Notes

Shutter assembly, replacing Valve (mix) actuator, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-017 911-025 911-026 911-031 911-032 911-038 911-042 911-043 912-071 912-073 912-074

0.20 0.50 1.75 2.00 0.70 0.70 2.00 1.50 4.00 0.25 0.25 0.70 0.90 0.50

912-075

0.50

913-013 913-029 914-036 914-037 914-041

7.50 0.30 1.25 1.25 0.80

914-051 914-060 914-071 914-086 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092

0.30 1.25 0.50 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing Pump suction hose and pipe, replacing Suction cover, replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Hydraulic oil tank, replacing Oil drain filter, replacing Servo system filter, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Servo pipe and hose, replacing Remote control valve hose, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom)

352

Volvo Construction Equipment

12/14/2014

EC290B LCD Op.no.

time (h)

916-093 916-094

0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-041 924-042 924-043 924-044 924-045

1.50 1.00 0.75 0.75 0.50 0.50 0.25 0.50 0.75

925-012 925-013

0.50 0.50

97 974-010 974-013 974-014 974-017 974-018 974-022 974-024

12.00 5.50 5.50 2.00 0.25 2.50 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-023 975-026 975-032 975-035

4.00 1.25 1.25 3.50 3.50 1.25 1.25 0.25 3.00 0.50 0.75

12/14/2014

Notes

Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, removal Connecting rod yoke, installation

Volvo Construction Equipment

353

EC290B LCD Op.no.

time (h)

975-039 975-043 975-044

6.00 4.50 0.50

975-062 975-063 975-065 975-069 975-070

1.25 4.00 1.25 2.50 0.50

354

Notes

Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

12/14/2014

EC290B LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-074 173-079 173-101 173-401 173-412 173-451 173-649

3.00 8.00 1.25 1.50 2.50 4.50 6.50 12.00 12.00 13.00 1.25 0.90 0.50 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Hydraulic oil tank, changing oil and filter Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

GENERAL E-ECU, MID 128, changing non-programmed ECU

200-068

1.75

200-070

1.25

200-070

1.25

21 210-070 210-072 214-012

12/14/2014

7.00 7.00 3.00

Volvo Construction Equipment

17001 - 30000

355

EC290B LR Op.no.

time (h)

Notes

35001 - 80000 80001 - 110000 214-036 216-014 216-018

1.00 4.50 9.00

22 221-022

0.40

223-006

1.25

Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 17001 - 30000 gauge 35001 - 80000 80001 - 110000 Oil cooler, replacing 17001 - 30000 35001 - 80000 80001 - 110000

23 233-001

0.30

FUEL SYSTEM Fuel system, bleeding

233-002 233-004

0.70 0.80

Feed pump, replacing Feed pump, checking feed pressure

233-010

0.80

Fuel pump, inspection

233-014

0.40

Fuel filters, replacing

233-015

0.50

Fuel filter extra, replacing

233-020

0.10

Fuel filter, checking

234-010 234-041

5.50 0.30

Fuel tank, replacing Fuel filling pump, removing

234-042

0.50

Fuel filling pump, installing

237-002 237-004 237-037

3.00 1.50 0.70

Injectors, replacing all Injector, replacing one Fuel rail pressure, checking

1.50

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

25 252-020

356

Volvo Construction Equipment

17001 - 30000 35001 - 80000 80001 - 110000

12/14/2014

EC290B LR Op.no.

time (h)

252-021 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-022

1.50 1.50 3.00 1.50 0.25 0.25 0.25 0.50 4.00 0.50

Notes

Exhaust pipe, flexible tube, replacing Turbocharger, removing Turbocharger, replacing Turbocharger, installing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing

26 261-002 261-004 261-008

0.10 0.75 8.00

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

261-012 261-014 261-072 262-098 263-012

0.75 1.50 0.25 1.00 1.25

Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Thermostat, replacing Fan belt and/or alternator belt, replacing

263-013

0.50

263-022

2.00

Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

30001 - 35000 10001 - 17000

17001 - 30000 35001 - 80000 80001 - 110000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072

1.25

300-072

1.25

300-074

0.70

300-074

0.60

31 311-001 311-002

12/14/2014

0.80 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

Volvo Construction Equipment

10001 - 15716 80001 - 81209

357

EC290B LR Op.no.

time (h)

311-002

0.80

Batteries, replacing

311-003 311-006 311-008

0.50 0.50 2.00

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

33 331-018

0.70

STARTING SYSTEM Starter motor, replacing

331-081

0.50

Starter relay, replacing

334-011

0.50

Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 363-002 363-003 363-004 363-091 364-004 364-050 364-052

0.50 1.00 0.50 0.50 0.50 0.50 0.50 0.50

364-056 366-064

0.50 1.50

366-064

1.50

366-066

1.00

366-066

1.00

32 321-002

35 356-056

37 372-020 372-091 379-011 38 386-006 386-007

358

Notes

15717 - 30000 81210 - 110000

17001 - 30000 35001 - 80000 17001 - 30000 35001 - 80000 17001 - 30000 35001 - 80000

17001 - 30000 35001 - 80000

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

0.50 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing

Volvo Construction Equipment

12/14/2014

EC290B LR Op.no.

time (h)

386-011 386-038 386-043 386-044 386-088

0.50 1.00 0.50 0.50 0.75

39 390-902 393-001 393-021 395-021 395-022 395-031 398-002

3.00 0.50 0.75 0.50 1.00 0.50 0.70

398-003

0.70

Notes

Fuel level sender, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU18873 - 85000 81228 - 110000 W-ECU, MID142, changing non-programmed 18873 - 85000 ECU 81228 - 110000

POWER TRANSMISSION

43 431-021

6.50

GEARBOX, Swing gearbox, replacing

431-026 431-027 431-031 431-036 431-053 431-117

1.00 2.50 5.50 4.50 6.50 1.50

431-127

6.00

Track unit, replacing

44 441-021

3.00

HYDROSTATIC DRIVE Swing motor, replacing

441-022

0.80

Swing motor relief valve, replacing

441-023 441-024

4.00 2.00

Swing motor, replacing cylinder block Swing motor, replacing plate (brake)

12/14/2014

Volvo Construction Equipment

17001 - 30000 35001 - 80000 85001 - 110000

17001 - 30000 35001 - 80000 85001 - 110000 17001 - 30000 35001 - 80000 85001 - 110000 17001 - 30000 35001 - 80000 85001 - 110000 17001 - 30000 35001 - 80000 85001 - 110000 17001 - 30000

359

EC290B LR Op.no.

time (h)

Notes

441-025

2.00

Swing motor, replacing brake piston seal

441-026

0.40

Swing motor removed, replacing seal

441-026

0.40

Swing motor removed, replacing seal

441-028 441-112

0.75 0.70

Swing motor brake valve, replacing Track motor relief valve, replacing

441-112

0.70

443-039

1.00

443-040

1.50

35001 - 80000 85001 - 110000 17001 - 30000 35001 - 80000 85001 - 110000 10001 - 16792 30001 - 31086 80001 - 81230 85001 - 110000 17001 - 30000 35001 - 50000 50001 - 80000

85001 - 110000 17001 - 30000 35001 - 50000 50001 - 80000 Track motor relief valve, replacing 10001 - 16792 30001 - 31086 80001 - 81230 Center passage hose (valve – center passage), 17001 - 30000 replacing 35001 - 80000 85001 - 110000 Center passage hose (center passage – motor), 17001 - 30000 replacing 35001 - 80000 85001 - 110000

49 492-031

2.50

MISCELLANEOUS Swing ring gear outer seal, replacing

492-031

3.00

Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091

0.50

Ring gear grease pipe, replacing

492-095 492-096

0.70 0.70

Swing ring gear cover, removal Swing ring gear cover, installation

35001 - 35834 17001 - 19281 85001 - 86126 19282 - 30000 86127 - 110000 35835 - 50000 19282 - 30000 86127 - 110000 35835 - 50000 17001 - 30000 35001 - 80000 85001 - 110000 80003 - 81230 80003 - 81230

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001

FRAME Counterweight, removing

360

0.80

Volvo Construction Equipment

85001 - 110000

12/14/2014

EC290B LR Op.no.

time (h)

Notes

716-001

0.80

Counterweight, removing

716-002

0.80

Counterweight, fitting

716-002

0.80

Counterweight, fitting

716-003

2.00

Counterweight, replacing

77 775-011 775-021

3.00 3.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one

775-021

3.50

Sprocket, replacing one

775-032 775-034

0.40 1.25

Track shoe, replacing one Track chain assembly, removing

775-035

1.75

Track chain assembly, installing

775-051 775-061 775-066 775-071 775-081

1.00 1.50 3.00 0.90 3.00

Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

17001 - 30000 35001 - 50000 50001 - 80000 10001 - 16792 10001 - 81230 30001 - 31086 10001 - 16792 10001 - 81230 30001 - 31086 85001 - 110000 17001 - 30000 35001 - 50000 50001 - 80000

10001 - 16792 30001 - 31086 80001 - 81230 85001 - 110000 17001 - 30000 35001 - 50000 50001 - 80000 17001 - 30000 35001 - 80000 85001 - 110000 17001 - 30000 35001 - 80000 85001 - 110000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

12/14/2014

1.50 2.00 4.50

Volvo Construction Equipment

361

EC290B LR Op.no.

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 87 870-001 872-001 872-011 872-021 873-004 873-006 873-097 874-002 874-003 874-005 874-006 874-007 874-011 874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

362

time (h)

Notes

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90 1.50 0.75 0.75 1.00 2.50 1.00 1.75 3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Duct, replacing Defroster hose, replacing Heater core, replacing Fan motor, replacing Heater hose, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing Power transistor (ceramic resister), replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing Shutter assembly, replacing Valve (mix) actuator, replacing

Volvo Construction Equipment

12/14/2014

EC290B LR Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 1.75 2.00 0.50 2.00 0.50 0.70 0.70 2.00 1.50 0.90

911-038 911-040

4.00 0.40

911-042 911-043 911-051 912-067 912-071 912-073 912-074

0.25 0.25 0.20 0.70 0.70 0.90 0.50

912-075

0.50

913-007 913-010 913-013 913-029 914-036 914-037 914-041

0.30 4.00 7.50 0.30 1.25 1.25 0.80

914-051

0.30

914-051

0.30

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Oil drain filter, replacing Servo system filter, replacing Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing 50001 - 80000 35001 - 50000 17001 - 30000 85001 - 110000 Accumulator, replacing 10001 - 17000 30001 - 35000 80001 - 81228

12/14/2014

Volvo Construction Equipment

363

EC290B LR Op.no.

time (h)

914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

1.25 0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-041 924-042 924-043 924-044 924-045

1.50 1.00 0.75 0.50 0.50 0.50 0.25 0.50 0.75

925-011 925-012 925-013

1.50 0.50 0.50

97 974-010 974-013 974-014

364

12.00 5.50 5.50

Notes

Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation

Volvo Construction Equipment

12/14/2014

EC290B LR Op.no.

time (h)

974-017 974-018 974-021 974-022 974-024

2.00 0.25 2.50 2.50 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.00 1.25 1.25 3.50 3.50 1.25 1.25 0.25 1.50 2.50 3.00 1.00 0.50 0.75 6.00 4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 4.00 1.25 2.50 0.50

12/14/2014

Notes

Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

365

366

Volvo Construction Equipment

12/14/2014

EC290B NLC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-074 173-079 173-101 173-401 173-412 173-451 173-649

3.00 8.00 1.25 1.50 2.50 4.50 6.50 12.00 12.00 13.00 1.25 0.90 0.50 0.60 0.20 1.25 0.20

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Hydraulic oil tank, changing oil and filter Swing motor gearbox, changing oil Track motor gearbox, changing oil Engine oil and filter, changing Hydraulic oil tank breather filter, replacing Hydraulic oil, changing Hydraulic oil return filter, replacing

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

GENERAL E-ECU, MID 128, changing non-programmed ECU

200-068

1.75

200-070

1.25

200-070

1.25

21 210-070 210-072 214-012

12/14/2014

7.00 7.00 3.00

Volvo Construction Equipment

17001 - 30000

367

EC290B NLC Op.no.

time (h)

Notes

80001 - 110000 35001 - 80000 214-036 216-014 216-018

1.00 4.50 9.00

22 221-022

0.40

223-006

1.25

Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure 17001 - 30000 gauge 80001 - 110000 35001 - 80000 Oil cooler, replacing 17001 - 30000 80001 - 110000 35001 - 80000

23 233-001

0.30

FUEL SYSTEM Fuel system, bleeding

233-002 233-004

0.70 0.80

Feed pump, replacing Feed pump, checking feed pressure

233-010

0.80

Fuel pump, inspection

233-014

0.40

Fuel filters, replacing

233-015

0.50

Fuel filter extra, replacing

233-020

0.10

Fuel filter, checking

234-010 234-041

5.50 0.30

Fuel tank, replacing Fuel filling pump, removing

234-042

0.50

Fuel filling pump, installing

237-002 237-004 237-037

3.00 1.50 0.70

Injectors, replacing all Injector, replacing one Fuel rail pressure, checking

1.50

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

25 252-020

368

Volvo Construction Equipment

17001 - 30000 80001 - 110000 35001 - 80000 17001 - 30000 80001 - 110000 35001 - 80000 17001 - 30000 80001 - 110000 35001 - 80000 17001 - 30000 80001 - 110000 35001 - 80000 17001 - 30000 80001 - 110000 35001 - 80000 17001 - 30000 80001 - 110000 35001 - 80000 17001 - 30000 35001 - 80000 80001 - 110000 17001 - 30000 35001 - 80000 80001 - 110000

17001 - 30000 35001 - 80000 80001 - 110000

12/14/2014

EC290B NLC Op.no.

time (h)

252-021 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-022

1.50 1.50 3.00 1.50 0.25 0.25 0.25 0.50 4.00 0.50

Notes

26 261-002 261-004 261-008

0.10 0.75 8.00

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing

261-012 261-014 261-072 262-098 263-012

0.75 1.50 0.25 1.00 1.25

Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Thermostat, replacing Fan belt and/or alternator belt, replacing

263-013

0.50

263-022

2.00

Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

10001 - 17000 30001 - 35000

17001 - 30000 35001 - 80000 80001 - 110000

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072

1.25

300-072

1.25

300-074

0.70

300-074

0.60

31 311-001 311-002

12/14/2014

0.80 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

Volvo Construction Equipment

10001 - 15716 80001 - 81209

369

EC290B NLC Op.no.

time (h)

311-002

0.80

Batteries, replacing

311-003 311-006 311-008

0.50 0.50 2.00

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

33 331-018

0.70

STARTING SYSTEM Starter motor, replacing

331-081

0.50

Starter relay, replacing

334-011

0.50

Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

36 362-002 363-002 363-003 363-004 363-091 364-004 364-052

0.50 1.00 0.50 0.50 0.50 0.50 0.50

364-056 366-064

0.50 1.50

366-064

1.50

366-066

1.00

366-066

1.00

32 321-002

35 356-056

37 372-020 372-091 379-011 38 386-006 386-007 386-011

370

Notes

15717 - 30000 81210 - 110000

17001 - 30000 35001 - 80000 17001 - 30000 35001 - 80000 17001 - 30000 35001 - 80000

17001 - 30000 35001 - 80000

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

0.50 0.50 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing

Volvo Construction Equipment

12/14/2014

EC290B NLC Op.no.

time (h)

386-038 386-043 386-044 386-088

1.00 0.50 0.50 0.75

39 390-902 393-001 393-021 395-021 395-022 395-031 398-002

3.00 0.50 0.75 0.50 1.00 0.50 0.70

398-003

0.70

Notes

Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU17000 - 85000 85983 - 110000 W-ECU, MID142, changing non-programmed 17000 - 85000 ECU 85983 - 110000

POWER TRANSMISSION

43 431-021

6.50

GEARBOX, Swing gearbox, replacing

431-026 431-027 431-031 431-036 431-053 431-117

1.00 2.50 5.50 4.50 6.50 1.50

431-127

6.00

Track unit, replacing

44 441-021

3.00

HYDROSTATIC DRIVE Swing motor, replacing

441-022

0.80

Swing motor relief valve, replacing

441-023 441-024

4.00 2.00

Swing motor, replacing cylinder block Swing motor, replacing plate (brake)

12/14/2014

Volvo Construction Equipment

17001 - 30000 35001 - 80000 85001 - 110000

17001 - 30000 35001 - 80000 85001 - 110000 17001 - 30000 35001 - 80000 85001 - 110000 17001 - 30000 35001 - 80000 85001 - 110000 17001 - 30000 35001 - 80000 85001 - 110000 17001 - 30000 35001 - 80000

371

EC290B NLC Op.no.

time (h)

Notes

441-025

2.00

Swing motor, replacing brake piston seal

441-026

0.40

Swing motor removed, replacing seal

441-026

0.40

Swing motor removed, replacing seal

441-028 441-112

0.75 0.70

Swing motor brake valve, replacing Track motor relief valve, replacing

441-112

0.70

443-039

1.00

443-040

1.50

85001 - 110000 17001 - 30000 35001 - 80000 85001 - 110000 10001 - 16792 30001 - 31086 80001 - 81230 85001 - 110000 17001 - 30000 35001 - 50000 50001 - 80000

49 492-031

2.50

MISCELLANEOUS Swing ring gear outer seal, replacing

492-031

3.00

Swing ring gear outer seal, replacing

492-032

9.00

Swing ring gear inner seal, replacing

492-091

0.50

Ring gear grease pipe, replacing

492-095 492-096

0.70 0.70

Swing ring gear cover, removal Swing ring gear cover, installation

35001 - 35834 17001 - 19281 85001 - 86126 19282 - 30000 86127 - 110000 35835 - 50000 19282 - 30000 86127 - 110000 35835 - 50000 17001 - 30000 35001 - 80000 85001 - 110000 80003 - 81230 80003 - 81230

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001

FRAME Counterweight, removing

372

0.80

Volvo Construction Equipment

17001 - 30000 85001 - 110000

12/14/2014

EC290B NLC Op.no.

time (h)

Notes

716-001

0.80

Counterweight, removing

716-002

0.80

Counterweight, fitting

716-002

0.80

Counterweight, fitting

716-003

2.00

Counterweight, replacing

77 775-011 775-021

3.00 3.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one

775-021

3.50

Sprocket, replacing one

775-032 775-034

0.40 1.25

Track shoe, replacing one Track chain assembly, removing

775-035

1.75

Track chain assembly, installing

775-051 775-061 775-066 775-071 775-081

1.00 1.50 3.00 0.90 3.00

Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

35001 - 50000 50001 - 80000 10001 - 16792 10001 - 81230 30001 - 31086 10001 - 16792 10001 - 81230 30001 - 31086 17001 - 30000 85001 - 110000 35001 - 50000 50001 - 80000

10001 - 16792 30001 - 31086 80001 - 81230 85001 - 110000 17001 - 30000 35001 - 50000 50001 - 80000 17001 - 30000 35001 - 80000 85001 - 110000 17001 - 30000 35001 - 80000 85001 - 110000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

82 821-005

12/14/2014

Volvo Construction Equipment

373

EC290B NLC Op.no.

time (h)

827-091

1.75

Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90 1.50 0.75 0.75 1.00 2.50 1.00 1.75 3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 87 870-001 872-001 872-011 872-021 873-004 873-006 873-097 874-002 874-003 874-005 874-006 874-007 874-011 874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

374

Notes

Volvo Construction Equipment

12/14/2014

EC290B NLC Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 1.75 2.00 0.50 2.00 0.50 0.70 0.70 2.00 1.50 0.90

911-038 911-040

4.00 0.40

911-042 911-043 911-051 912-067 912-071 912-073 912-074

0.25 0.25 0.20 0.70 0.70 0.90 0.50

912-075

0.50

913-007 913-010 913-013 913-029 914-036 914-037 914-041

0.30 4.00 7.50 0.30 1.25 1.25 0.80

914-051

0.30

914-051

0.30

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Oil drain filter, replacing Servo system filter, replacing Breather, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing 50001 - 80000 35001 - 50000 17001 - 30000 85001 - 110000 Accumulator, replacing 10001 - 17000 30001 - 35000 80001 - 81228

12/14/2014

Volvo Construction Equipment

375

EC290B NLC Op.no.

time (h)

914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

1.25 0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-041 924-042 924-043 924-044 924-045

1.50 1.00 0.75 0.50 0.50 0.50 0.25 0.50 0.75

925-011 925-012 925-013

1.50 0.50 0.50

97 974-010 974-013 974-014

376

12.00 5.50 5.50

Notes

Volvo Construction Equipment

12/14/2014

EC290B NLC Op.no.

time (h)

974-017 974-018 974-021 974-022 974-024

2.00 0.25 2.50 2.50 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.00 1.25 1.25 3.50 3.50 1.25 1.25 0.25 1.50 2.50 3.00 1.00 0.50 0.75 6.00 4.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 4.00 1.25 2.50 0.50

12/14/2014

Notes

Volvo Construction Equipment

377

378

Volvo Construction Equipment

12/14/2014

EC330B LC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-077 173-079 173-101

1.00 1.50 2.50 4.50 6.50 9.50 0.60 1.25 0.25 0.20 1.00 0.50

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Hydraulic oil tank, changing breather filter Swing motor gearbox, changing oil Track motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 211-002 214-012 214-036 216-014 216-014 216-018 217-005 23 233-001 233-002 233-004

12/14/2014

8.00 8.00 12.00 3.50 1.00 3.50 3.50 10.00 14.00 0.30 1.75 0.20

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil level sensor, changing FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure

Volvo Construction Equipment

379

EC330B LC Op.no.

time (h)

233-014 233-015 234-010 234-041 234-042 237-012

0.40 0.50 5.00 0.50 0.50 6.00

Fuel filters, replacing Fuel filter extra, replacing Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Unit injector, replacing

1.50 1.50 0.80 2.00 4.00 2.00 0.25 0.25 0.25 0.40 5.00 7.00 0.75

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, removing Turbocharger, replacing Turbocharger, installing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing

25 252-020 252-021 255-002 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 261-018 261-072 262-002 262-098 263-012 263-013

0.25 1.00 7.50 0.75 1.50 1.00 0.25 3.00 1.50 0.60 0.50

263-022

1.50

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant filter, changing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072

GENERAL I-ECU, MID 140, changing non-programmed ECU

380

1.25

Volvo Construction Equipment

12/14/2014

EC330B LC Op.no.

time (h)

300-074

0.60

I-ECU, MID 140, changing pre-programmed ECU

0.80 0.80 0.50 0.50 2.00

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.25 1.25 0.50 0.50

STARTING SYSTEM Starter motor, replacing Starter motor, tests Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-001 311-002 311-003 311-006 311-008 32 321-002 33 331-018 331-021 331-081 334-011 35 356-056

Notes

36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-050 364-052 364-056 366-064

0.50 0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50 0.50 1.50

366-066

1.00

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Switch, replacing Relay (general), replacing Battery relay, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

1.50 0.60 0.30

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing

37 372-020 372-091 379-011 38 386-006 386-007 386-011

12/14/2014

Volvo Construction Equipment

381

EC330B LC Op.no.

time (h)

386-017 386-038 386-043 386-044 386-088

0.50 1.75 0.50 0.50 1.75

39 390-902 393-001 393-021 395-021 395-022 395-031 398-002 398-003

3.00 0.50 0.75 0.50 1.00 0.50 0.70 0.70

Notes

Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU15285 - 80000 W-ECU, MID142, changing non-programmed 15285 - 80000 ECU

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-125 431-126 431-127

6.50 1.75 2.50 4.00 5.50 2.50 1.25 3.00 3.00 6.00

1.00 3.50 0.75 4.00 1.75 1.50 1.00 0.75 0.75 0.70 2.00

44 441-017 441-021 441-022 441-023 441-024 441-025 441-026 441-028 441-032 441-112 441-115

382

Volvo Construction Equipment

12/14/2014

EC330B LC Op.no.

time (h)

443-037 443-038 443-039

6.00 7.50 1.00

443-040

1.75

49 492-021 492-031 492-031 492-032 492-032 492-091 492-095 492-095 492-096 492-096

11.00 3.00 3.00 9.50 9.00 0.50 0.70 0.60 0.70 0.60

Notes

15393 - 110000 10001 - 15393 15393 - 110000 10747 - 110000 10001 - 10746 10001 - 10746

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001 716-002 716-002 716-003

FRAME Superstructure, removing Superstructure, installing Counterweight, removing Counterweight, fitting Counterweight, fitting Counterweight, replacing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-051 775-061 775-066 775-071 775-081

12/14/2014

3.50 4.50 2.00 1.75 2.50 2.00 5.00 4.00 0.50 9.00 1.75 2.00 1.00 2.00 3.00 1.00 4.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

Volvo Construction Equipment

383

EC330B LC Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90 1.00 1.00 1.50 0.75 0.75 1.00 3.00 1.00 1.75 1.75 3.00 3.00 0.50 1.75

384

Volvo Construction Equipment

12/14/2014

EC330B LC Op.no.

time (h)

874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Notes

Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing Power transistor (ceramic resister), replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing Shutter assembly, replacing Valve (mix) actuator, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 1.75 3.00 0.50 2.00 1.00 1.00 0.70 1.50 1.25 1.25

911-034 911-035 911-038 911-042 911-043 911-051 912-001 912-067 912-071 912-073 912-074

2.00 1.00 4.50 0.25 0.25 0.20 8.50 0.70 0.80 0.90 0.50

912-075

0.50

913-004

1.00

913-007

0.30

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Oil drain filter, replacing Servo system filter, replacing Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal

12/14/2014

Volvo Construction Equipment

385

EC330B LC Op.no.

time (h)

913-010 913-013 913-029 914-036 914-037 914-041

4.00 7.50 0.30 1.50 1.50 0.60

914-051 914-055 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.40 0.75 1.00 0.50 1.75 1.75 1.00 1.50 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-021

1.50 1.00 0.75 0.50 2.00

924-041 924-042 924-043

0.50 0.50 0.25

386

Notes

Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic cylinder bracket (body), replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm)

Volvo Construction Equipment

12/14/2014

EC330B LC Op.no.

time (h)

924-044 924-045

0.50 0.75

925-011 925-012 925-013

1.50 0.75 0.75

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

12.00 6.00 6.00 2.00 0.25 3.00 3.00 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.50 1.50 1.50 4.00 4.00 1.50 1.50 0.25 1.50 3.00 3.50 1.50 0.75 0.75 6.50 5.00 0.50

975-062 975-063 975-065 975-069 975-070

1.25 4.50 1.25 3.00 0.50

12/14/2014

Notes

Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

387

388

Volvo Construction Equipment

12/14/2014

EC360B LC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-077 173-079 173-101

1.00 1.50 2.50 4.50 6.50 9.50 0.60 1.25 0.25 0.20 1.00 0.50

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Hydraulic oil tank, changing breather filter Swing motor gearbox, changing oil Track motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed 10001 - 13095 ECU 80001 - 80992 E-ECU, MID 128, changing pre-programmed ECU10001 - 13095 80001 - 80992

21 210-070 210-072 211-002 214-012 214-036 216-014 216-014 216-018 217-005 23 233-001 233-002 233-004

12/14/2014

8.00 8.00 12.00 3.50 1.00 3.50 3.50 10.00 14.00 0.30 1.75 0.20

Volvo Construction Equipment

389

EC360B LC Op.no.

time (h)

233-014 233-015 234-010 234-041 234-042 237-012

0.40 0.50 5.00 0.50 0.50 6.00

Fuel filters, replacing Fuel filter extra, replacing Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Unit injector, replacing

1.50 1.50 0.80 2.00 4.00 2.00 0.25 0.25 0.25 0.40 5.00 7.00 0.75

25 252-020 252-021 255-002 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 261-072 262-002 262-098 263-012 263-013

0.25 1.00 7.50 0.75 1.50 0.25 3.00 1.50 0.60 0.50

263-022

1.50

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

390

1.25 0.60

Volvo Construction Equipment

12/14/2014

EC360B LC Op.no.

time (h)

Notes

31 311-001 311-002

0.80 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

311-003 311-006 311-008

0.50 0.50 2.00

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-021

1.25

Starter motor, tests

331-081 334-011

0.50 0.50

Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002

35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-050 364-052 364-056 366-064

0.50 0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50 0.50 1.50

366-066

1.00

37 372-020 372-091 379-011

12/14/2014

0.25 0.50 0.75

10001 - 13095 80001 - 80992

10001 - 13095 80001 - 80992 10001 - 13095 80001 - 80992 10001 - 13095 80001 - 80992

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Switch, replacing Relay (general), replacing Battery relay, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed 10001 - 13095 ECU 80001 - 80992 V-ECU, MID 187, changing pre-programmed ECU10001 - 13095 80001 - 80992 CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

Volvo Construction Equipment

391

EC360B LC Op.no.

38 386-006 386-007 386-011 386-017 386-038 386-043 386-044 386-088

time (h)

1.50 0.60 0.30 0.50 1.75 0.50 0.50 1.75

39 390-902 393-001 393-021 395-021 395-022 395-031 398-002

3.00 0.50 0.75 0.50 1.00 0.50 0.70

398-003

0.70

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU17620 - 85000 85182 - 110000 W-ECU, MID142, changing non-programmed 17620 - 85000 ECU 85182 - 110000

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-115 431-117 431-125 431-126 431-127

6.50 1.75 2.50 4.00 5.50 2.50 1.25 3.00 3.00 6.00

1.00 3.50 0.75 4.00 1.75 1.50

44 441-017 441-021 441-022 441-023 441-024 441-025

392

Volvo Construction Equipment

12/14/2014

EC360B LC Op.no.

time (h)

441-026 441-028 441-032 441-112 441-115 443-037 443-038 443-039

1.00 0.75 0.75 0.70 2.00 6.00 7.50 1.00

443-040

1.75

49 492-021 492-031 492-032 492-091 492-095 492-095 492-095 492-095 492-096 492-096 492-096

11.00 3.00 9.50 0.50 0.50 0.70 0.70 0.60 0.70 0.70 0.60

Notes

Swing motor removed, replacing seal Swing motor brake valve, replacing Swing motor pressure, checking and adjusting Track motor relief valve, replacing Track motor removed, replacing seal Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear, replacing Swing ring gear outer seal, replacing Swing ring gear inner seal, replacing Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation Swing ring gear cover, installation Swing ring gear cover, installation

80725 - 110000 80725 - 110000 80725 - 110000 80001 - 80724 80725 - 110000 80725 - 110000 80001 - 80724

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001

3.50 4.50 2.00

FRAME Superstructure, removing Superstructure, installing Counterweight, removing

716-002

1.75

Counterweight, fitting

716-002

2.50

Counterweight, fitting

716-003

2.00

Counterweight, replacing

5.00 4.00 0.50 9.00 1.75

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing

77 775-011 775-021 775-032 775-033 775-034

12/14/2014

Volvo Construction Equipment

13341 - 110000 81015 - 85000 10001 - 13340 80001 - 81014 13341 - 110000 81015 - 85000

393

EC360B LC Op.no.

time (h)

Notes

775-035 775-051 775-061 775-066

2.00 1.00 2.00 3.00

Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal

775-066 775-071 775-081

3.00 1.00 4.50

775-094

1.75

Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

15871 - 110000 85164 - 110000 36362 - 110000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90 1.00 1.00

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 87 870-001 872-001 872-011 872-021 873-004 873-006 873-011 873-020

394

Volvo Construction Equipment

12/14/2014

EC360B LC Op.no.

time (h)

873-097 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

1.50 0.75 0.75 1.00 3.00 1.00 1.75 1.75 3.00 3.00 0.50 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Notes

Heater hose, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Thermostat, replacing Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing Power transistor (ceramic resister), replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing Shutter assembly, replacing Valve (mix) actuator, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 1.75 3.00 0.50 2.00 1.00 1.00 0.70 1.50 1.25 1.25

911-034 911-035 911-038 911-042

2.00 1.00 4.50 0.25

12/14/2014

Volvo Construction Equipment

395

EC360B LC Op.no.

time (h)

911-043 911-051 912-001 912-067 912-071 912-073 912-074

0.25 0.20 8.50 0.70 0.80 0.90 0.50

912-075

0.50

913-004

1.00

913-010 913-013 913-029 914-036 914-037 914-041

4.00 7.50 0.30 1.50 1.50 0.60

914-051 914-055 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.40 0.75 1.00 0.50 1.75 1.75 1.00 1.50 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

396

Notes

Servo system filter, replacing Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow)

Volvo Construction Equipment

12/14/2014

EC360B LC Op.no.

time (h)

916-099

0.50

92 924-001 924-002 924-003 924-004 924-021

1.50 1.00 0.75 0.50 2.00

924-041 924-042 924-043 924-044 924-045

0.50 0.50 0.25 0.50 0.75

925-011 925-012 925-013

1.50 0.75 0.75

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

12.00 6.00 6.00 2.00 0.25 3.00 3.00 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043

4.50 1.50 1.50 4.00 4.00 1.50 1.50 0.25 1.50 3.00 3.50 1.50 0.75 0.75 6.50 5.00

12/14/2014

Notes

Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic cylinder bracket (body), replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine

Volvo Construction Equipment

397

EC360B LC Op.no.

time (h)

975-044

0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 4.50 1.25 3.00 0.50

398

Notes

Volvo Construction Equipment

12/14/2014

EC360B LCD Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-077 173-079

1.00 1.50 2.50 4.50 6.50 9.50 0.60 1.25 0.25 0.20 1.00

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Hydraulic oil tank, changing breather filter Swing motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 211-002 214-036 216-014 216-018

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

23 234-010 234-041 234-042 25 252-020 252-021 255-070 255-071 255-072 256-001 256-003

12/14/2014

8.00 8.00 12.00 1.00 3.50 10.00 5.00 0.50 0.50

FUEL SYSTEM Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing

1.50 1.50 2.00 4.00 2.00 0.25 0.25

Volvo Construction Equipment

399

EC360B LCD Op.no.

time (h)

256-004 256-006 258-002 258-022

0.25 0.40 5.00 0.75

26 261-002 261-004 261-012 261-014 261-072 263-012 263-013

0.25 1.00 0.75 1.50 0.25 0.60 0.50

263-022

1.50

Notes

Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-003 311-006 311-008

0.80 0.50 0.50 2.00

BATTERY Battery charging capacity, checking Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.50 0.50

STARTING SYSTEM Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.50 1.00 0.50 0.50 0.50 0.50 0.50 0.50 0.50

33 331-081 334-011 35 356-056 36 362-002 363-002 363-003 363-004 363-091 364-004 364-050 364-052 364-056

400

Volvo Construction Equipment

12/14/2014

EC360B LCD Op.no.

37 372-020 372-091 379-011 38 386-043 386-044 39 390-902 393-001 393-021 395-021 395-022 395-031

time (h)

Notes

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

0.50 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing

3.00 0.50 0.75 0.50 1.00 0.50

MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036

6.50 1.75 2.50 4.00 5.50

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing

3.50 0.75 4.00 1.75 1.50 1.00 0.75

3.00 0.50 0.70 0.50 0.70

MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing Swing ring gear cover, removal Swing ring gear cover, removal Swing ring gear cover, installation

44 441-021 441-022 441-023 441-024 441-025 441-026 441-028 49 492-031 492-091 492-095 492-095 492-096

12/14/2014

Volvo Construction Equipment

80725 - 110000 80725 - 110000 80725 - 110000

401

EC360B LCD Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-003

FRAME Counterweight, replacing

2.00

77 775-011 775-021 775-032 775-034 775-035 775-051 775-061 775-071 775-081

5.00 4.00 0.50 1.75 2.00 1.00 2.00 1.00 4.50

775-094

1.75

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-003

4.50

CAB, NAKED; CANOPY Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

5.00 0.50 1.00 1.00 3.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Duct, replacing Defroster hose, replacing Heater core, replacing

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 87 870-001 872-001 872-011 872-021 873-004

402

Volvo Construction Equipment

12/14/2014

EC360B LCD Op.no.

time (h)

873-097 874-002 874-003 874-005 874-006 874-007 874-011 874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

1.50 0.75 0.75 1.00 3.00 1.00 1.75 3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 1.75 3.00 0.50 2.00 1.00 1.00 0.70 1.50 1.25 1.25

911-034 911-035 911-038 911-042 911-043 911-051

2.00 1.00 4.50 0.25 0.25 0.20

12/14/2014

Volvo Construction Equipment

403

EC360B LCD Op.no.

time (h)

912-001 912-067 912-071 912-073 912-074

8.50 0.70 0.80 0.90 0.50

912-075

0.50

913-010 913-013 913-029 914-036 914-037 914-041

4.00 7.50 0.30 1.50 1.50 0.60

914-051 914-060 914-071 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.40 1.00 0.50 1.00 1.50 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Servo pipe and hose, replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing

1.50 1.00 0.75 0.50

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing

92 924-001 924-002 924-003 924-004

404

Notes

Volvo Construction Equipment

12/14/2014

EC360B LCD Op.no.

time (h)

924-041 924-042 924-043 924-044 924-045

0.50 0.50 0.25 0.50 0.75

925-012 925-013

0.50 0.50

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

12.00 6.00 6.00 2.00 0.25 3.00 3.00 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.50 1.50 1.50 4.00 4.00 1.50 1.50 0.25 1.50 3.00 3.50 1.50 0.75 0.75 6.50 5.00 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 4.50 1.25 3.00 0.50

12/14/2014

Notes

Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

405

406

Volvo Construction Equipment

12/14/2014

EC360B LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-077 173-079

1.00 1.50 2.50 4.50 6.50 9.50 0.60 1.25 0.25 0.20 1.00

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Hydraulic oil tank, changing breather filter Swing motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed 10001 - 13095 ECU 80001 - 80992 E-ECU, MID 128, changing pre-programmed ECU10001 - 13095 80001 - 80992

21 210-070 210-072 211-002 214-012 214-036 216-014 216-018 217-005 23 233-001 233-002 233-004 233-014 233-015

12/14/2014

8.00 8.00 12.00 3.50 1.00 3.50 10.00 14.00 0.30 1.75 0.20 0.40 0.50

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil level sensor, changing FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel filters, replacing Fuel filter extra, replacing

Volvo Construction Equipment

407

EC360B LR Op.no.

time (h)

234-010 234-041 234-042

5.00 0.50 0.50

Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing

1.50 1.50 0.80 2.00 4.00 2.00 0.25 0.25 0.25 0.40 5.00 0.75

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, removing Turbocharger, replacing Turbocharger, installing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing

25 252-020 252-021 255-002 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 261-072 262-002 262-098 263-012 263-013

0.25 1.00 7.50 0.75 1.50 0.25 3.00 1.50 0.60 0.50

263-022

1.50

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

31 311-001 311-002

408

Volvo Construction Equipment

10001 - 13095 80001 - 80992

12/14/2014

EC360B LR Op.no.

time (h)

311-003 311-006 311-008

0.50 0.50 2.00

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-021

1.25

Starter motor, tests

331-081 334-011

0.50 0.50

Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002

35 356-056 36 362-002 363-002 363-003 363-004 363-091 364-004 364-050 364-052 364-056 366-064

0.50 1.00 0.50 0.50 0.50 0.50 0.50 0.50 0.50 1.50

366-066

1.00

37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-017 386-038 386-043 386-044

12/14/2014

Notes

10001 - 13095 80001 - 80992 10001 - 13095 80001 - 80992 10001 - 13095 80001 - 80992

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

1.50 0.60 0.30 0.50 1.75 0.50 0.50

Volvo Construction Equipment

409

EC360B LR Op.no.

time (h)

386-088

1.75

39 390-902 393-001 393-021 395-021 395-022 395-031 398-002

3.00 0.50 0.75 0.50 1.00 0.50 0.70

398-003

0.70

Notes

Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU17620 - 85000 85182 - 110000 W-ECU, MID142, changing non-programmed 17620 - 85000 ECU 85182 - 110000

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036

6.50 1.75 2.50 4.00 5.50

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing

3.50 0.75 4.00 1.75 1.50 1.00 0.75

44 441-021 441-022 441-023 441-024 441-025 441-026 441-028 49 492-021 492-031 492-032 492-091 492-095 492-095 492-095 492-095 492-096 492-096 492-096

410

11.00 3.00 9.50 0.50 0.50 0.70 0.70 0.60 0.70 0.70 0.60

Volvo Construction Equipment

80725 - 110000 80725 - 110000 80725 - 110000 80001 - 80724 80725 - 110000 80725 - 110000 80001 - 80724

12/14/2014

EC360B LR Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001

3.50 4.50 2.00

FRAME Superstructure, removing Superstructure, installing Counterweight, removing

716-002

1.75

Counterweight, fitting

716-002

2.50

Counterweight, fitting

716-003

2.00

Counterweight, replacing

77 775-011 775-021 775-032 775-034 775-035 775-051 775-061 775-066

5.00 4.00 0.50 1.75 2.00 1.00 2.00 3.00

775-066 775-071 775-081

3.00 1.00 4.50

775-094

1.75

13341 - 110000 81015 - 85000 10001 - 13340 80001 - 81014 13341 - 110000 81015 - 85000

15871 - 110000 85164 - 110000 36362 - 110000

Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

82 821-005 827-091 83 831-004

12/14/2014

Volvo Construction Equipment

411

EC360B LR Op.no.

84 841-061 843-002 843-012 843-013 843-048 85 852-008 87 870-001 872-001 872-011 872-021 873-004 873-006 873-097 874-002 874-003 874-005 874-006 874-007 874-011 874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

time (h)

Notes

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90 1.50 0.75 0.75 1.00 3.00 1.00 1.75 3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing

412

0.20 0.50

Volvo Construction Equipment

12/14/2014

EC360B LR Op.no.

time (h)

911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

1.75 3.00 0.50 2.00 1.00 1.00 0.70 1.50 1.25 1.25

911-034 911-035 911-038 911-042 911-043 911-051 912-001 912-067 912-071 912-073 912-074

2.00 1.00 4.50 0.25 0.25 0.20 8.50 0.70 0.80 0.90 0.50

912-075

0.50

913-010 913-013 913-029 914-036 914-037 914-041

4.00 7.50 0.30 1.50 1.50 0.60

914-051 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047

0.40 1.00 0.50 1.75 1.75 1.00 1.50 1.00 0.75 1.00 0.50 1.00

12/14/2014

Notes

Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Oil drain filter, replacing Servo system filter, replacing Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder)

Volvo Construction Equipment

413

EC360B LR Op.no.

time (h)

916-048 916-049 916-091 916-092 916-093 916-094

0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-041 924-042 924-043 924-044 924-045

1.50 1.00 0.75 0.50 0.50 0.50 0.25 0.50 0.75

925-012 925-013

0.50 0.75

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

12.00 6.00 6.00 2.00 0.25 3.00 3.00 0.50

974-025 974-031 974-032 975-011 975-012 975-014

4.50 1.50 1.50 4.00 4.00 1.50

414

Notes

Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal

Volvo Construction Equipment

12/14/2014

EC360B LR Op.no.

time (h)

975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

1.50 0.25 1.50 3.00 3.50 1.50 0.75 0.75 6.50 5.00 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 4.50 1.25 3.00 0.50

12/14/2014

Notes

Volvo Construction Equipment

415

416

Volvo Construction Equipment

12/14/2014

EC360B NLC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-077 173-079

1.00 1.50 2.50 4.50 6.50 9.50 0.60 1.25 0.25 0.20 1.00

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Hydraulic oil tank, changing breather filter Swing motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed 10001 - 13095 ECU 80001 - 80992 E-ECU, MID 128, changing pre-programmed ECU10001 - 13095 80001 - 80992

21 210-070 210-072 211-002 214-012 214-036 216-014 216-018 217-005 23 233-001 233-002 233-004 233-014 233-015

12/14/2014

8.00 8.00 12.00 3.50 1.00 3.50 10.00 14.00 0.30 1.75 0.20 0.40 0.50

ENGINE Engine, removing Engine, installing Cylinder head, replacing gasket Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil level sensor, changing FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel filters, replacing Fuel filter extra, replacing

Volvo Construction Equipment

417

EC360B NLC Op.no.

time (h)

234-010 234-041 234-042

5.00 0.50 0.50

Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing

1.50 1.50 0.80 2.00 4.00 2.00 0.25 0.25 0.25 0.40 5.00 0.75

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, removing Turbocharger, replacing Turbocharger, installing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing

25 252-020 252-021 255-002 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 261-072 262-002 262-098 263-012 263-013

0.25 1.00 7.50 0.75 1.50 0.25 3.00 1.50 0.60 0.50

263-022

1.50

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

31 311-001 311-002

418

Volvo Construction Equipment

10001 - 13095 80001 - 80992

12/14/2014

EC360B NLC Op.no.

time (h)

311-003 311-006 311-008

0.50 0.50 2.00

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-021

1.25

Starter motor, tests

331-081 334-011

0.50 0.50

Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002

35 356-056 36 362-002 363-002 363-003 363-004 363-091 364-004 364-050 364-052 364-056 366-064

0.50 1.00 0.50 0.50 0.50 0.50 0.50 0.50 0.50 1.50

366-066

1.00

37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-017 386-038 386-043 386-044

12/14/2014

Notes

10001 - 13095 80001 - 80992 10001 - 13095 80001 - 80992 10001 - 13095 80001 - 80992

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

1.50 0.60 0.30 0.50 1.75 0.50 0.50

Volvo Construction Equipment

419

EC360B NLC Op.no.

time (h)

386-088

1.75

39 390-902 393-001 393-021 395-021 395-022 395-031 398-002

3.00 0.50 0.75 0.50 1.00 0.50 0.70

398-003

0.70

Notes

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036

6.50 1.75 2.50 4.00 5.50

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing

3.50 0.75 4.00 1.75 1.50 1.00 0.75

44 441-021 441-022 441-023 441-024 441-025 441-026 441-028 49 492-021 492-031 492-032 492-091 492-095 492-095 492-095 492-095 492-096 492-096 492-096

420

11.00 3.00 9.50 0.50 0.50 0.70 0.70 0.60 0.70 0.70 0.60

Volvo Construction Equipment

80725 - 110000 80725 - 110000 80725 - 110000 80001 - 80724 80725 - 110000 80725 - 110000 80001 - 80724

12/14/2014

EC360B NLC Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 710-001 710-002 716-001

3.50 4.50 2.00

FRAME Superstructure, removing Superstructure, installing Counterweight, removing

716-002

1.75

Counterweight, fitting

716-002

2.50

Counterweight, fitting

716-003

2.00

Counterweight, replacing

77 775-011 775-021 775-032 775-034 775-035 775-051 775-061 775-066

5.00 4.00 0.50 1.75 2.00 1.00 2.00 3.00

775-066 775-071 775-081

3.00 1.00 4.50

775-094

1.75

13341 - 110000 81015 - 85000 10001 - 13340 80001 - 81014 13341 - 110000 81015 - 85000

15871 - 110000 85164 - 110000 36362 - 110000

Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing Full track guard, replacing

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

82 821-005 827-091 83 831-004

12/14/2014

Volvo Construction Equipment

421

EC360B NLC Op.no.

time (h)

Notes

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90 1.50 0.75 0.75 1.00 3.00 1.00 1.75 3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing

422

0.20 0.50

Volvo Construction Equipment

12/14/2014

EC360B NLC Op.no.

time (h)

911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

1.75 3.00 0.50 2.00 1.00 1.00 0.70 1.50 1.25 1.25

911-034 911-035 911-038 911-042 911-043 911-051 912-001 912-067 912-071 912-073 912-074

2.00 1.00 4.50 0.25 0.25 0.20 8.50 0.70 0.80 0.90 0.50

912-075

0.50

913-010 913-013 913-029 914-036 914-037 914-041

4.00 7.50 0.30 1.50 1.50 0.60

914-051 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047

0.40 1.00 0.50 1.75 1.75 1.00 1.50 1.00 0.75 1.00 0.50 1.00

12/14/2014

Notes

Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Oil drain filter, replacing Servo system filter, replacing Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder)

Volvo Construction Equipment

423

EC360B NLC Op.no.

time (h)

916-048 916-049 916-091 916-092 916-093 916-094

0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-041 924-042 924-043 924-044 924-045

1.50 1.00 0.75 0.50 0.50 0.50 0.25 0.50 0.75

925-012 925-013

0.50 0.50

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

12.00 6.00 6.00 2.00 0.25 3.00 3.00 0.50

974-025 974-031 974-032 975-011 975-012 975-014

4.50 1.50 1.50 4.00 4.00 1.50

424

Notes

Volvo Construction Equipment

12/14/2014

EC360B NLC Op.no.

time (h)

975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

1.50 0.25 1.50 3.00 3.50 1.50 0.75 0.75 6.50 5.00 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 4.50 1.25 3.00 0.50

12/14/2014

Notes

Volvo Construction Equipment

425

426

Volvo Construction Equipment

12/14/2014

EC460B LC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-077 173-079 173-101

1.00 1.50 2.50 4.50 6.50 10.00 0.60 1.50 0.25 0.20 1.50 0.50

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Hydraulic oil tank, changing breather filter Swing motor gearbox, changing oil Track motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed 10001 - 12542 ECU 80001 - 80660 E-ECU, MID 128, changing pre-programmed ECU10001 - 12542 80001 - 80660

21 210-070 210-072 211-002 214-012 214-036 216-014 216-014 216-018 217-005 23 233-001 233-002 233-004

12/14/2014

8.00 8.00 12.00 3.50 1.00 3.50 3.50 10.00 15.00 0.30 1.75 0.20

Volvo Construction Equipment

427

EC460B LC Op.no.

time (h)

233-014 233-015 234-010 234-041 234-042

0.40 0.50 5.00 0.50 0.50

Fuel filters, replacing Fuel filter extra, replacing Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing

1.50 1.50 0.80 2.00 4.00 2.00 0.25 0.25 0.25 0.40 5.00 7.00 0.75

25 252-020 252-021 255-002 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 261-018 261-072 262-002 262-098 263-012 263-013

0.25 1.00 7.50 0.75 1.50 1.00 0.25 3.00 1.50 0.60 0.50

263-022

1.50

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant filter, changing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

428

1.25 0.60

Volvo Construction Equipment

12/14/2014

EC460B LC Op.no.

time (h)

Notes

31 311-001 311-002

0.80 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

311-003 311-006 311-008

0.50 0.50 2.00

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-021

1.25

Starter motor, tests

331-081 334-011

0.50 0.50

Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002

35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-050 364-052 364-056 366-064

0.50 0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50 0.50 1.50

366-066

1.00

37 372-020 372-091 379-011

12/14/2014

0.25 0.50 0.75

10001 - 12542 80001 - 80660

10001 - 12542 80001 - 80660 10001 - 12542 80001 - 80660 10001 - 12542 80001 - 80660

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Switch, replacing Relay (general), replacing Battery relay, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed 10001 - 12542 ECU 80001 - 80660 V-ECU, MID 187, changing pre-programmed ECU10001 - 12542 80001 - 80660 CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

Volvo Construction Equipment

429

EC460B LC Op.no.

38 386-006 386-007 386-011 386-017 386-038 386-043 386-044 386-088

time (h)

1.50 0.60 0.30 0.50 1.75 0.50 0.50 1.75

39 390-902 393-001 393-021 395-021 395-022 395-031 398-002

3.00 0.50 0.75 0.50 1.00 0.50 0.70

398-003

0.70

Notes

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU18401 - 85000 85201 - 110000 W-ECU, MID142, changing non-programmed 18401 - 85000 ECU 85201 - 110000

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-111 431-113 431-114 431-115 431-117

6.00 0.50 2.50 4.00 5.50 6.00 4.00 4.00 3.00 1.25

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Track gearbox, replacing Track gearbox, removing Track gearbox, installing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover

1.00 3.00 0.75 3.50 1.50 0.30

44 441-017 441-021 441-022 441-023 441-024 441-026

430

Volvo Construction Equipment

12/14/2014

EC460B LC Op.no.

time (h)

441-028 441-032 441-111 441-112 441-115 443-037 443-038 443-039

0.75 0.75 3.50 0.70 1.00 6.00 7.50 1.00

443-040

1.75

49 492-031 492-091

3.00 0.50

Notes

Swing motor brake valve, replacing Swing motor pressure, checking and adjusting Track motor, replacing Track motor relief valve, replacing Track motor removed, replacing seal Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003 716-006 716-007

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing Removable counterweight, removing Removable counterweight, installing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-051 775-061 775-066 775-071 775-081

12/14/2014

2.00 2.50 2.00 1.25 1.50 5.00 5.00 0.50 9.00 1.75 2.00 1.00 1.25 3.00 1.25 4.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

Volvo Construction Equipment

431

EC460B LC Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00 0.90 1.00 1.00 1.50 0.75 0.75 1.00 3.00 1.00 1.75 1.75 3.00 3.00 0.50 1.75

432

Volvo Construction Equipment

12/14/2014

EC460B LC Op.no.

time (h)

874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 2.00 3.00 0.50 2.00 1.00 1.00 0.75 1.50 1.25 1.25

911-034 911-035 911-038 911-042 911-043 911-051 912-001 912-067 912-071 912-073 912-074

2.50 1.50 4.50 0.25 0.25 0.20 8.50 0.60 0.80 1.00 0.50

912-075

0.50

913-004

1.00

913-007

0.30

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Suction strainer, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Oil level gauge, replacing Suction cover, replacing Pipe and hose (pump - valve), replacing Pipe and hose (valve - cylinder), replacing Pipe and hose (valve - swing motor), replacing Oil cooler line pipe and hose, replacing Oil cooler line pipe coupling, replacing Oil cooler line bypass valve (check valve), replacing Oil cooler fan motor, replacing Oil cooler fan pump, replacing Hydraulic oil tank, replacing Oil drain filter, replacing Servo system filter, replacing Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal

12/14/2014

Volvo Construction Equipment

433

EC460B LC Op.no.

time (h)

913-010 913-013 913-029 914-036 914-037 914-041

4.50 8.00 0.30 1.50 1.50 0.60

914-051 914-055 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.40 0.75 1.25 0.50 1.75 1.75 1.00 1.50 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-001 924-002 924-003 924-004 924-021

1.50 1.00 0.75 0.50 2.00

924-041 924-042 924-043

0.50 0.50 0.25

434

Notes

Volvo Construction Equipment

12/14/2014

EC460B LC Op.no.

time (h)

924-044 924-045

0.50 0.75

925-011 925-012 925-013

1.50 0.75 0.75

97 974-010 974-013 974-014 974-017 974-018 974-022 974-024

13.00 6.50 6.50 2.00 0.25 3.00 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.50 1.50 1.50 4.00 4.00 1.50 1.50 0.25 1.50 3.00 3.50 1.50 0.75 0.75 7.00 5.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 4.50 1.25 3.00 0.50

12/14/2014

Notes

Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

435

436

Volvo Construction Equipment

12/14/2014

EC460B LCD Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-077 173-079

1.00 1.50 2.50 4.50 6.50 10.00 0.60 1.50 0.25 0.20 1.50

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Hydraulic oil tank, changing breather filter Swing motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-036 216-014 216-018

ENGINE Engine, removing Engine, installing Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal

23 234-010 234-041 234-042 25 252-020 252-021 255-070 255-071 255-072 256-001 256-003 256-004

12/14/2014

8.00 8.00 1.00 3.50 10.00 5.00 0.50 0.50

FUEL SYSTEM Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing

1.50 1.50 2.00 4.00 2.00 0.25 0.25 0.25

Volvo Construction Equipment

437

EC460B LCD Op.no.

time (h)

256-006 258-002 258-022

0.40 5.00 0.75

26 261-002 261-004 261-008 261-012 261-014 261-072 263-012 263-013

0.25 1.00 7.50 0.75 1.50 0.25 0.60 0.50

263-022

1.50

Notes

Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-003 311-006 311-008

0.80 0.50 0.50 2.00

BATTERY Battery charging capacity, checking Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.50 0.50

STARTING SYSTEM Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

0.50 1.00 0.50 0.50 0.50 0.50 0.50 0.50 0.50

33 331-081 334-011 35 356-056 36 362-002 363-002 363-003 363-004 363-091 364-004 364-050 364-052 364-056

438

Volvo Construction Equipment

12/14/2014

EC460B LCD Op.no.

37 372-020 372-091 379-011 38 386-043 386-044 39 390-902 393-001 393-021 395-021 395-022 395-031

time (h)

Notes

0.25 0.50 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing

0.50 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing

3.00 0.50 0.75 0.50 1.00 0.50

MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036

6.00 0.50 2.50 4.00 5.50

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing

3.00 3.00 0.75 3.50 1.50 1.50 0.30 0.75

HYDROSTATIC DRIVE Swing motor, replacing Swing motor, replacing Swing motor relief valve, replacing Swing motor, replacing cylinder block Swing motor, replacing plate (brake) Swing motor, replacing brake piston seal Swing motor removed, replacing seal Swing motor brake valve, replacing

3.00 0.50

MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

44 441-021 441-021 441-022 441-023 441-024 441-025 441-026 441-028 49 492-031 492-091

12/14/2014

Volvo Construction Equipment

439

EC460B LCD Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-019 715-019 715-020 715-020 716-003

77 775-011 775-021 775-032 775-034 775-035 775-051 775-081

0.60 0.60 1.25 1.25 2.00 5.00 5.00 0.50 1.75 2.00 1.00 4.50

80001 - 80636 80637 - 110000 80001 - 80636 80637 - 110000

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-003

4.00

CAB, NAKED; CANOPY Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

5.00 0.50 1.00 1.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Duct, replacing Defroster hose, replacing

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 87 870-001 872-001 872-011 872-021

440

Volvo Construction Equipment

12/14/2014

EC460B LCD Op.no.

time (h)

873-004 873-097 874-002 874-003 874-005 874-006 874-007 874-011 874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

3.00 1.50 0.75 0.75 1.00 3.00 1.00 1.75 3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Notes

Heater core, replacing Heater hose, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing Power transistor (ceramic resister), replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing Shutter assembly, replacing Valve (mix) actuator, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 2.00 3.00 0.50 2.00 1.00 1.00 0.75 1.50 1.25 1.25

911-034 911-035 911-038 911-042 911-043

2.50 1.50 4.50 0.25 0.25

12/14/2014

Volvo Construction Equipment

441

EC460B LCD Op.no.

time (h)

911-051 912-001 912-067 912-071 912-073 912-074

0.20 8.50 0.60 0.80 1.00 0.50

912-075

0.50

913-010 913-013 913-029 914-036 914-037 914-041

4.50 8.00 0.30 1.50 1.50 0.60

914-051 914-060 914-071 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.40 1.25 0.50 1.00 1.50 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Servo pipe and hose, replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing

1.50 1.00 0.75

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing Quickfit valve, replacing Quickfit solenoid valve, replacing

92 924-001 924-002 924-003

442

Notes

Volvo Construction Equipment

12/14/2014

EC460B LCD Op.no.

time (h)

924-004 924-041 924-042 924-043 924-044 924-045

0.50 0.50 0.50 0.25 0.50 0.75

925-012 925-013

0.50 0.50

97 974-010 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

13.00 13.00 6.50 6.50 2.00 0.25 3.00 3.00 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.50 1.50 1.50 4.00 4.00 1.50 1.50 0.25 1.50 3.00 3.50 1.50 0.75 0.75 7.00 5.50 0.50

975-061 975-062 975-063 975-065 975-069 975-070

2.50 1.25 4.50 1.25 3.00 0.50

12/14/2014

Notes

Quickfit control switch, replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Bucket cylinder removed, replacing bushing Volvo Construction Equipment

443

EC460B LCD Op.no.

444

time (h)

Notes

Volvo Construction Equipment

12/14/2014

EC460B LR Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-077 173-079

1.00 1.50 2.50 4.50 6.50 10.00 0.60 1.50 0.25 0.20 1.50

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Hydraulic oil tank, changing breather filter Swing motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed 80001 - 80660 ECU 10001 - 12542 E-ECU, MID 128, changing pre-programmed ECU80001 - 80660 10001 - 12542

21 210-070 210-072 214-012 214-036 216-014 216-018 23 233-001 233-002 233-004 233-014 233-015 234-010 234-041

12/14/2014

8.00 8.00 3.50 1.00 3.50 10.00 0.30 1.75 0.20 0.40 0.50 5.00 0.50

ENGINE Engine, removing Engine, installing Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel filters, replacing Fuel filter extra, replacing Fuel tank, replacing Fuel filling pump, removing

Volvo Construction Equipment

445

EC460B LR Op.no.

time (h)

234-042

0.50

Fuel filling pump, installing

1.50 1.50 0.80 2.00 4.00 2.00 0.25 0.25 0.25 0.40 5.00 0.75

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, removing Turbocharger, replacing Turbocharger, installing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing

25 252-020 252-021 255-002 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 261-072 262-002 262-098 263-012 263-013

0.25 1.00 7.50 0.75 1.50 0.25 3.00 1.50 0.60 0.50

263-022

1.50

Notes

COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant filter, changing Coolant pump, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

31 311-001 311-002

0.80 0.80

BATTERY Battery charging capacity, checking Batteries, replacing

311-003 311-006

0.50 0.50

Main switch, replacing Earth lead to battery, replacing

446

Volvo Construction Equipment

80001 - 80660 10001 - 12542

12/14/2014

EC460B LR Op.no.

time (h)

311-008

2.00

Starter motor lead to battery, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

33 331-018

1.25

STARTING SYSTEM Starter motor, replacing

331-021

1.25

Starter motor, tests

331-081 334-011

0.50 0.50

Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

32 321-002

35 356-056 36 362-002 363-002 363-003 363-004 363-091 364-004 364-050 364-052 364-056 366-064

0.50 1.00 0.50 0.50 0.50 0.50 0.50 0.50 0.50 1.50

366-066

1.00

37 372-020 372-091 379-011 38 386-006 386-007 386-011 386-017 386-038 386-043 386-044 386-088

12/14/2014

0.25 0.50 0.75 1.50 0.60 0.30 0.50 1.75 0.50 0.50 1.75

Notes

80001 - 80660 10001 - 12542 80001 - 80660 10001 - 12542 80001 - 80660 10001 - 12542

OTHER ELECTRICAL EQUIPMENT Horn, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Switch, replacing Relay (general), replacing Battery relay, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed 80001 - 80660 ECU 10001 - 12542 V-ECU, MID 187, changing pre-programmed ECU80001 - 80660 10001 - 12542 CABLE; FUSE; RELAY Fuse (general), replacing Slow blow fuse, replacing Boom wire harness, replacing INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Hydraulic oil temperature sensor, replacing Engine rotation speed sensor, replacing Travel speed sensor or alarm sensor, replacing Auto idling sensor, replacing Engine rotation speed sensor (camshaft), replacing

Volvo Construction Equipment

447

EC460B LR Op.no.

time (h)

39 390-902 393-001 393-021 395-021 395-022 395-031 398-002

3.00 0.50 0.75 0.50 1.00 0.50 0.70

398-003

0.70

Notes

MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU18401 - 85000 85201 - 110000 W-ECU, MID142, changing non-programmed 18401 - 85000 ECU 85201 - 110000

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036

6.00 0.50 2.50 4.00 5.50

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing

2.50 3.00 0.75 3.50 1.50 1.50 0.30 0.75

3.00 0.50

MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

44 441-021 441-021 441-022 441-023 441-024 441-025 441-026 441-028 49 492-031 492-091

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 716-003 716-006

FRAME Counterweight, removing Counterweight, fitting Counterweight, replacing Removable counterweight, removing

448

2.00 2.50 2.00 1.25

Volvo Construction Equipment

12/14/2014

EC460B LR Op.no.

time (h)

716-007

1.50

Removable counterweight, installing

5.00 5.00 0.50 1.75 2.00 1.00 1.25 3.00 1.25 4.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Bottom roller, replacing seal Track guard, replacing one Track recoil spring (tensioner) assembly, replacing

77 775-011 775-021 775-032 775-034 775-035 775-051 775-061 775-066 775-071 775-081

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.25 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

5.00 0.50 1.00 1.00 3.00

AIR CONDITIONING UNIT Cooler and Heater assembly, replacing Cab filter, replacing Duct, replacing Defroster hose, replacing Heater core, replacing

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 87 870-001 872-001 872-011 872-021 873-004

12/14/2014

Volvo Construction Equipment

449

EC460B LR Op.no.

time (h)

873-006 873-097 874-002 874-003 874-005 874-006 874-007 874-011 874-012 874-013 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

0.90 1.50 0.75 0.75 1.00 3.00 1.00 1.75 3.00 3.00 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Notes

Fan motor, replacing Heater hose, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Liquid hose, replacing incl. draining and filling Discharge hose, replacing incl. draining and filling Suction hose, replacing incl. draining and filling Switch and controller, replacing Power transistor (ceramic resister), replacing Vent actuator, replacing Mode (foot) actuator, replacing Intake actuator, replacing Shutter assembly, replacing Valve (mix) actuator, replacing

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.20 0.50 2.00 3.00 0.50 2.00 1.00 1.00 0.75 1.50 1.25 1.25

911-034 911-035 911-038 911-042 911-043

2.50 1.50 4.50 0.25 0.25

450

Volvo Construction Equipment

12/14/2014

EC460B LR Op.no.

time (h)

911-051 912-001 912-067 912-071 912-073 912-074

0.20 8.50 0.60 0.80 1.00 0.50

912-075

0.50

913-010 913-013 913-029 914-036 914-037 914-041

4.50 8.00 0.30 1.50 1.50 0.60

914-051 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.40 1.25 0.50 1.75 1.75 1.00 1.50 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

Breather, replacing Control valve, replacing Main pressure relief valve, replacing Rupture valve, replacing (boom cylinder) Rupture valve, replacing (dipper arm cylinder) Rupture valve hose or pipe, replacing (boom cylinder) Rupture valve hose or pipe, replacing (dipper arm cylinder) Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing

1.50

MECHANICAL EQUIPMENT/ATTACHMENT Quickfit pump (gear pump), replacing

92 924-001

12/14/2014

Notes

Volvo Construction Equipment

451

EC460B LR Op.no.

time (h)

924-002 924-003 924-004 924-041 924-042 924-043 924-044 924-045

1.00 0.75 0.50 0.50 0.50 0.25 0.50 0.75

925-012 925-013

0.50 0.50

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

13.00 6.50 6.50 2.00 0.25 3.00 3.00 0.50

974-025 974-031 974-032 975-011 975-012 975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-043 975-044

4.50 1.50 1.50 4.00 4.00 1.50 1.50 0.25 1.50 3.00 3.50 1.50 0.75 0.75 7.00 5.50 0.50

975-061 975-062 975-063 975-065 975-069

2.50 1.25 4.50 1.25 3.00

452

Notes

Quickfit valve, replacing Quickfit solenoid valve, replacing Quickfit control switch, replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom) Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, repacking in machine Bucket cylinder, installation Bucket cylinder removed, repacking Volvo Construction Equipment

12/14/2014

EC460B LR Op.no.

time (h)

975-070

0.50

12/14/2014

Notes

Bucket cylinder removed, replacing bushing

Volvo Construction Equipment

453

454

Volvo Construction Equipment

12/14/2014

EC700B HR Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-090

7.00 8.00 0.30

214-012

3.00

22 221-022 23 230-001 233-001 233-002 233-004 233-014 233-015 233-020 234-041 234-042 237-012 25 252-020 252-021 256-001 256-003 256-004 256-006 258-002 258-022 26 261-002 261-004 261-008 261-012 261-014 12/14/2014

0.40

0.50 0.30 1.75 0.40 0.40 0.50 0.20 0.40 0.50 5.50 1.75 1.50 0.20 0.20 0.20 0.70 5.00 0.70

0.10 0.70 5.50 0.90 1.50

ENGINE Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Valves, adjusting LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel filling pump, removing Fuel filling pump, installing Unit injector, replacing INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Volvo Construction Equipment

455

EC700B HR Op.no.

time (h)

261-018 262-098 263-012 263-022

0.90 1.25 0.60 0.90

Notes

Expansion tank, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.25 0.60

36 366-064

1.50

366-066

1.00

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.40

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Total moment indicator (TMI), replacing

38 387-031 39 390-902 398-002 398-003

3.00 0.70 0.70

MISCELLANEOUS CareTrack, installing new W-ECU, MID142, changing pre-programmed ECU90013 - 110000 W-ECU, MID142, changing non-programmed 90013 - 110000 ECU

POWER TRANSMISSION

43 431-113 431-114 431-117

4.00 3.50 1.75

GEARBOX, Track gearbox, removing Track gearbox, installing Track gearbox, replacing cover

0.60 6.00 0.80

HYDROSTATIC DRIVE Swing motor relief valve, replacing Track motor, replacing Track motor relief valve, replacing

0.40 0.50

MISCELLANEOUS Swing limitation sensor, adjusting Ring gear grease pipe, replacing

44 441-022 441-111 441-112 49 492-027 492-091

456

Volvo Construction Equipment

12/14/2014

EC700B HR Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002 718-001

FRAME Counterweight, removing Counterweight, fitting Extensible undercarriage cylinder, replacing

2.00 2.50 3.00

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001

2.00

CAB, NAKED; CANOPY Cab, removing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

0.80 0.80

PROTECTIVE EQUIPMENT, not specified in a special group Falling object guard, removal Falling object guard, installation

85 852-008 86 867-000 867-001

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-034 912-036 912-037 912-070 912-177 914-060 914-081 914-084 914-091

WORKING HYDRAULICS; SERVO HYDRAULICS Oil cooler fan motor, replacing Hose rupture valve, removal Hose rupture valve, installation Check valve, replacing Demolition control valve, replacing Servo pump, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Solenoid valve, replacing

94 942-003 942-004 944-004 944-005 944-006 944-007 944-008

12/14/2014

2.50 0.50 0.50 1.00 1.75 1.50 1.75 1.75 1.00 1.75 1.75 1.75 2.50 0.80 1.25 0.80

UNIT, LOAD HANDLING Extension boom, removal Extension boom, installation Base boom modular joint cylinder, replacing Middle dipper arm cylinder, replacing Base boom modular joint cylinder pin, replacing Extension boom modular joint cylinder, replacing Extension boom modular joint cylinder pin, replacing

Volvo Construction Equipment

457

EC700B HR Op.no.

time (h)

945-057

1.75

Cab tilting cylinder, replacing

3.00

UNIT, DIGGING Demolition dipper arm cylinder, replacing

97 975-085

458

Notes

Volvo Construction Equipment

12/14/2014

EC700B LC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

1.00

171-002

3.00

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-074 173-076 173-079 173-101

3.00 12.00 0.75 1.25 2.00 6.00 9.50 8.50 0.80 1.75 0.50 1.50 0.60

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Hydraulic oil tank, changing oil and filter Hydraulic oil tank, return oil filter change Swing motor gearbox, changing oil Track motor gearbox, changing oil

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.75

200-070

1.25

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-070 210-072 210-076 210-090

7.00 8.00 17.00 0.30

214-012 214-036 216-014 216-018 217-005

3.00 1.50 4.00 12.00 16.00

22 221-022

12/14/2014

0.40

Volvo Construction Equipment

459

EC700B LC Op.no.

23 230-001 233-001 233-002 233-004 233-010 233-014 233-015 233-020 234-010 234-041 234-042 237-012

time (h)

0.50 0.30 1.75 0.40 1.50 0.40 0.50 0.20 5.00 0.40 0.50 5.50

25 252-020 252-021 255-002 255-070 255-071 255-072 256-001 256-003 256-004 256-006 258-002 258-022

1.75 1.50 1.50 2.50 4.50 2.00 0.20 0.20 0.20 0.70 5.00 0.70

258-030

2.00

26 261-002 261-004 261-008 261-012 261-014 261-018 262-098 263-012 263-013

0.10 0.70 5.50 0.90 1.50 0.90 1.25 0.60 0.50

263-022

0.90

460

Notes

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel pump, inspection Fuel filters, replacing Fuel filter extra, replacing Fuel filter, checking Fuel tank, replacing Fuel filling pump, removing Fuel filling pump, installing Unit injector, replacing INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, removing Turbocharger, replacing Turbocharger, installing Air cleaner, cleaning filter element Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing Charge air cooler connection (hose, tube), replacing Charge air system, inspection COOLING SYSTEM Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

Volvo Construction Equipment

12/14/2014

EC700B LC Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

1.25 0.60

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.80 1.00 0.75 0.50 2.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.75 0.50 0.50

STARTING SYSTEM Starter motor, replacing Starter relay, replacing Starter switch (engine start switch), replacing

0.50

LIGHTING Work lighting, replacing one head lamp assy

31 311-001 311-002 311-003 311-006 311-008 32 321-002 33 331-018 331-081 334-011 35 356-056 36 362-002 362-041 362-051 363-002 363-003 363-004 363-091 364-003 364-004 364-050 364-052 364-056 366-064

0.50 0.50 0.50 1.00 0.50 0.50 0.50 0.60 0.50 0.50 0.50 0.50 1.50

366-066

1.00

OTHER ELECTRICAL EQUIPMENT Horn, replacing Rotating beacon, replacing Travel alarm, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Windscreen wiper, replacing controller Control lockout lever switch, replacing Switch, replacing Relay (general), replacing Battery relay, replacing Pre-heating relay, replacing V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.25 0.75

CABLE; FUSE; RELAY Fuse (general), replacing Boom wire harness, replacing

37 372-020 379-011

12/14/2014

Volvo Construction Equipment

461

EC700B LC Op.no.

38 386-006 386-007 386-011 386-038 386-043 386-044 386-088 39 390-902 393-001 393-021 395-021 395-022 395-031 398-002 398-003

time (h)

Notes

0.50 0.60 0.50 1.75 0.50 0.50 1.75

3.00 0.50 0.75 0.50 1.00 0.50 0.70 0.70

MISCELLANEOUS CareTrack, installing new Voltage converter, replacing Radio, replacing Antenna, replacing Antenna cable, replacing Speaker, replacing W-ECU, MID142, changing pre-programmed ECU10941 - 110000 W-ECU, MID142, changing non-programmed 10941 - 110000 ECU

POWER TRANSMISSION

43 431-021 431-026 431-027 431-031 431-036 431-113 431-114 431-115 431-117 431-125 431-126 431-127

6.50 1.75 2.50 7.00 7.00 4.00 3.50 3.00 1.75 3.50 3.50 7.00

GEARBOX, Swing gearbox, replacing Swing gearbox removed, replacing seal Swing gearbox removed, replacing shaft Pump gearbox coupling assembly, replacing Pump gearbox flange, replacing Track gearbox, removing Track gearbox, installing Track gearbox (removed), replacing floating seal Track gearbox, replacing cover Track unit, removal Track unit, installation Track unit, replacing

1.25 3.50 0.60 4.50 1.50 1.50

44 441-017 441-021 441-022 441-023 441-024 441-025 462

Volvo Construction Equipment

12/14/2014

EC700B LC Op.no.

time (h)

441-026 441-028 441-032 441-111 441-112 441-115 443-037 443-038 443-039

1.00 0.75 1.00 6.00 0.80 2.00 6.00 7.50 1.50

443-040

2.00

49 492-031 492-091

3.00 0.50

Notes

Swing motor removed, replacing seal Swing motor brake valve, replacing Swing motor pressure, checking and adjusting Track motor, replacing Track motor relief valve, replacing Track motor removed, replacing seal Center passage, replacing Center passage, replacing seal kit Center passage hose (valve – center passage), replacing Center passage hose (center passage – motor), replacing MISCELLANEOUS Swing ring gear outer seal, replacing Ring gear grease pipe, replacing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-003 716-006 716-007 718-002 718-003

FRAME Counterweight, removing Counterweight, replacing Removable counterweight, removing Removable counterweight, installing Retractable track, removing Retractable track, installing

77 775-011 775-021 775-032 775-033 775-034 775-035 775-051 775-061 775-071 775-080 775-081

12/14/2014

2.00 4.00 1.25 1.50 2.50 3.00 4.50 5.00 0.60 9.00 1.50 2.50 1.00 1.25 1.25 4.00 4.50

10001 - 11668

WHEELS; TRACKS; TYRE; HUB; DRUM Front idler, replacing one Sprocket, replacing one Track shoe, replacing one Track shoe, replacing each side Track chain assembly, removing Track chain assembly, installing Top roller, replacing one Bottom roller, replacing one Track guard, replacing one Track tension cylinder, replacing Track recoil spring (tensioner) assembly, replacing

Volvo Construction Equipment

463

EC700B LC Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 810-003

1.50 2.00 4.50

CAB, NAKED; CANOPY Cab, removing Cab, installing Operator cab, replacing

1.00 1.75

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing Tool box assembly, replacing

0.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

0.30 2.00 1.00 1.50 1.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Rear-view mirror, changing Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

1.25

CAB INTERIOR/UPHOLSTERY Seat, replacing

0.80 0.80

PROTECTIVE EQUIPMENT, not specified in a special group Falling object guard, removal Falling object guard, installation

5.00 0.50 1.00 1.00 3.00 1.50 1.00 1.00 1.50 0.75 0.75 1.00 3.00 1.25 1.75 1.75

82 821-005 827-091 83 831-004 84 841-061 843-002 843-012 843-013 843-048 85 852-008 86 867-000 867-001 87 870-001 872-001 872-011 872-021 873-004 873-006 873-011 873-020 873-097 874-002 874-003 874-005 874-006 874-007 874-010 874-011

464

Volvo Construction Equipment

12/14/2014

EC700B LC Op.no.

time (h)

874-012 874-013 874-014 874-081 874-082 874-083 874-091 874-093 874-094 874-095 874-096 874-097 874-098

3.00 3.00 0.50 1.75 1.75 1.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-004 911-005 911-011 911-015 911-017 911-024 911-025 911-026 911-031 911-032 911-033

0.40 0.50 3.00 5.00 0.50 2.00 1.25 1.00 0.75 1.50 1.25 2.00

911-034 911-038 911-042 911-043 911-051 912-001 912-067 912-070 912-071 912-073 912-075

2.50 5.00 0.25 0.25 0.20 10.00 0.75 1.00 1.00 1.50 0.50

12/14/2014

Volvo Construction Equipment

465

EC700B LC Op.no.

time (h)

913-004

1.25

913-007 913-010 913-013 913-029 914-036 914-037 914-041

0.30 6.00 8.50 0.30 1.50 1.50 0.80

914-051 914-055 914-060 914-071 914-081 914-084 914-086 914-091 916-043 916-044 916-045 916-046 916-047 916-048 916-049 916-091 916-092 916-093 916-094

0.40 0.75 1.50 0.50 1.75 1.75 1.00 1.00 1.00 0.75 1.00 0.50 1.00 0.50 0.75 0.75 0.50 0.75 0.50

916-095

0.50

916-096 916-097 916-098

1.00 0.75 0.75

916-099

0.50

92 924-002 924-004 924-021

1.00 0.50 2.50

924-041 924-042

0.50 0.50

466

Notes

Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Hydraulic pump, replacing seal for input shaft Pump regulator, replacing Servo pump block seal, replacing Servo pump shaft seal, replacing Proportional solenoid valve (power shift), replacing Accumulator, replacing Servo pressure, checking and adjusting Servo pump, replacing Servo pipe and hose, replacing Remote control valve (lever), replacing Remote control valve (pedal), replacing Remote control valve hose, replacing Solenoid valve, replacing Boom, replacing pipe (boom cylinder) Boom, replacing hose (boom cylinder) Boom, replacing pipe (dipper arm cylinder) Boom, replacing hose (dipper arm cylinder) Boom, replacing pipe (bucket cylinder) Dipper arm, replacing hose (bucket cylinder) Dipper arm, replacing pipe (bucket cylinder) Hammer and shear pipe, replacing (for boom) Hammer and shear hose, replacing (for boom) Hammer and shear pipe, replacing (for dipper arm) Hammer and shear hose, replacing (for dipper arm) Hammer and shear hose and pipe, replacing (MCV - 3 way valve) Hammer and shear pedal valve (RCV), replacing Hammer and shear 3-way valve, replacing Hammer and shear pipe and hose, replacing (for 2nd pump flow) Hammer and shear ball valve, replacing MECHANICAL EQUIPMENT/ATTACHMENT Quickfit valve, replacing Quickfit control switch, replacing Quickfit hydraulic cylinder bracket (body), replacing Quickfit hydraulic hose, replacing (for boom) Quickfit hydraulic pipe, replacing (for boom)

Volvo Construction Equipment

12/14/2014

EC700B LC Op.no.

time (h)

924-043 924-044 924-045

0.30 0.50 0.70

925-011 925-012 925-013

1.50 0.70 1.00

97 974-010 974-013 974-014 974-017 974-018 974-021 974-022 974-024

14.00 7.00 7.00 2.00 0.30 3.00 3.00 0.70

974-025 974-031 974-032 975-006 975-007 975-011 975-012 975-014 975-015 975-023 975-024 975-025 975-026 975-028 975-032 975-035 975-039 975-044

6.00 1.50 1.50 0.80 0.80 4.50 4.50 1.50 1.50 0.30 1.50 3.00 3.50 1.50 0.90 0.80 8.00 0.50

975-061 975-062 975-065

2.50 1.25 1.25

12/14/2014

Notes

Quickfit hydraulic hose, replacing (for dipper arm) Quickfit hydraulic pipe, replacing (for dipper arm) Quickfit hydraulic cylinder hose, replacing (dipper arm cylinder) Bucket assembly, replacing Bucket assembly, removal Bucket assembly, installation UNIT, DIGGING Boom, replacing Boom, removal Boom, installation Boom, replacing pin Boom grease pipe or hose, replacing Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Boom cylinder, removal Boom cylinder, installation Dipper arm connecting rod, removal Dipper arm connecting rod, installation Dipper arm, removal Dipper arm, installation Dipper arm cylinder, removal Dipper arm cylinder, installation Dipper arm pipe or hose, replacing Dipper arm connecting rod, replacing Dipper arm cylinder, replacing Dipper arm cylinder removed, repacking Connecting rod yoke, replacing Connecting rod yoke, removal Connecting rod yoke, installation Dipper arm, replacing Dipper arm cylinder removed, replacing bearings and/or bushes Bucket cylinder, replacing Bucket cylinder, removal Bucket cylinder, installation

Volvo Construction Equipment

467

468

Volvo Construction Equipment

12/14/2014

EL70 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-007 173-010 173-012 173-014 173-061 173-070 173-074 173-075

5.00 8.00 2.00 3.50 7.00 10.00 2.00 2.00 1.50 2.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 211-008

1.50 3.00 32.00 5.00 7.00 1.50

211-068

3.00

211-080 211-082 212-007

2.00 5.00 3.00

213-010 213-018 214-012 214-021 215-002 215-032 216-014 216-018 216-040

14.00 18.00 1.50 0.50 6.50 12.00 2.00 9.00 12.00

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder heads all, retightening incl. adjusting valves Cylinder heads all removed, decarbonizing and grinding in valves Cylinder heads all, removing Cylinder heads all, fitting Cylinder block, liners removed, milling of all liner locations Cylinder liner and piston, replacing one Cylinder liners and pistons, replacing all Valves, adjusting Valve cover, fitting new gasket each Timing gear cover, fitting new gasket in machine Timing gear case, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Flywheel housing and sump gasket, replacing

12/14/2014

Volvo Construction Equipment

469

EL70 Op.no.

time (h)

216-048 217-002

6.00 6.00

Balance unit, removing and fitting Sump gasket, replacing incl cleaning oil strainer

0.75 0.75

LUBRICATING SYSTEM Oil pressure relief valve, replacing Oil cooler, replacing

22 221-006 223-006

Notes

23 233-001 233-002 233-004 233-007 233-014 233-097 236-001 236-002 236-030 236-044 236-070 236-072 237-001

0.25 0.50 0.50 0.50 0.75 0.75 1.50 0.50 2.00 1.50 2.00 3.00 2.00

237-002 237-004 237-007 237-016 237-018 237-020 237-074

1.50 1.00 0.25 2.00 0.50 0.50 4.00

237-080

2.00

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Feed pump, cleaning glass bowl and strainer Fuel filters, replacing Feed pump removed, reconditioning Idling speed, checking and adjusting Stall speed, checking Injection timing, checking Injection timing, checking Injection pump, removing Injection pump, fitting incl setting injection timing Injectors cylinder head removed, replacing copper sleeve Injectors, replacing all Injector, replacing one Overflow valve, replacing Injectors, replacing copper sleeve in machine Delivery pipe, replacing one Pressure equalizer, replacing Injectors all, testing and adjusting incl removing and fitting Injectors removed, reconditioning all

1.00 1.00 0.50 0.75 0.75 2.00 0.50 0.25 0.25 0.25 0.50 1.00

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Turbocharger, removing Turbocharger, installing Turbocharger removed, reconditioning Air cleaner, cleaning filter element Air cleaner, checking prssure drop indicator Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Preheating coil, replacing inlet manifold

25 251-002 251-004 252-020 255-070 255-072 255-073 256-001 256-002 256-003 256-004 256-006 256-007

470

Volvo Construction Equipment

12/14/2014

EL70 Op.no.

time (h)

258-002

1.25

26 261-001 261-004 261-008 262-002 262-071 262-098 263-012 263-013

0.50 0.75 2.00 2.00 1.50 0.75 0.75 0.50

263-022

0.75

27 273-022 275-001

0.75 0.50

Notes

Intercooler, replacing COOLING SYSTEM Radiator, pressure testing Coolant, changing Radiator, replacing Coolant pump, replacing Coolant pump removed, reconditioning Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts ENGINE CONTROL Stop cable control, replacing Automatic speed control, check and adjusting

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-014

BATTERY Battery charging capacity, checking Batteries, replacing Batteries, checking charging incl cleaning and painting battery boxes

0.25 0.75 1.50

32 321-002 321-025 321-074

1.00 0.75 1.50

322-005

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine Charging test in machine (with measuring instrument) Charging regulator, replacing

0.75 0.50

STARTING SYSTEM Starter motor, replacing Starter motor removed, replacing carbon brush kit

33 331-018 331-099 35 352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.25 0.50 0.50

12/14/2014

Volvo Construction Equipment

471

EL70 Op.no.

36 361-002 361-010 361-017 362-002 362-016 363-001 363-002 363-003 363-004 364-004 364-008 364-024 38 386-005 386-011 387-020

time (h)

Notes

0.25 0.75 0.25 0.25 0.75 0.50 0.50 0.75 0.25 0.25 0.25 0.75

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Horn switch, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing Main switch, replacing

0.50 0.75 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission, revolution sensor, replacing Fuel level sender, replacing Tachometer, replacing

POWER TRANSMISSION

42 421-002 421-004 421-005 421-008 421-009 421-011 421-018 421-023

1.50 2.00 1.00 2.00 1.50 1.00 12.00 2.00

421-047 421-048 421-052 421-054 421-071 421-073 421-074 421-075 421-077 421-079

0.75 0.50 1.50 1.50 30.00 6.00 8.00 2.00 0.75 0.25

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Oil pump, replacing Oil pump removed, reconditioning Gear selector valve, replacing Gear selector valve removed, reconditioning Converter removed, reconditioning Converter, replacing Lubrication and converter pressure valve, replacing Gear selector, replacing Gear selector valve, replacing one solenoid Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission removed, reconditioning Transmission, removing (together with engine) Transmission, installing (together with engine) Clutch shaft removed, reconditioning Oil filter, replacing Transmission, replacing breather filter

472

Volvo Construction Equipment

12/14/2014

EL70 Op.no.

45 451-010 451-013

time (h)

1.00 1.00

Notes

PROPELLER SHAFT Propeller shaft, front, replacing Propeller shaft, removed reconditioning

46 461-002 461-003 461-011 461-012 461-014 461-041 461-043 461-051

1.50 2.00 4.00 5.00 1.50 3.00 3.00 9.00

461-052 461-053 463-002 463-003 463-005 463-012 463-014 463-041 463-043

0.25 0.50 3.00 3.00 1.00 5.00 1.50 3.00 3.00

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Centre gear , removing and fitting Centre gear removed, reconditioning Pinion front, fitting new gasket Hub reduction gear, removed, reconditioning Hub, replacing seal Differential lock, replacing selector fork and clutch sleeves and adjusting Differential lock front, repacking excl adjusting Differential lock, adjusting engagement Axle, removing Axle, installing Drive shaft, replacing one side Centre gear removed, reconditioning Pinion rear, fitting new gasket Hub reduction gear removed, reconditioning Hub, replacing seal

1.50

MISCELLANEOUS Oil cooler, replacing

49 491-006

BRAKE

51 511-002 511-045 511-081 512-002 512-045 512-081 516-004 517-004

3.00 1.50 1.00 3.00 1.50 1.00 0.75 0.75

WHEEL BRAKE Brake disc, replacing one Brake calliper, replacing one Brake calliper removed, reconditioning Brake disc, replacing one Brake caliper, replacing one Brake caliper, removed, reconditioning Brake discs, replacing on both sides Brake disc, replacing both sides

0.50 0.75 0.25 1.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, adjusting unloading pressure Brake system, replacing breathing filter Brake system, bleeding

52 520-001 520-004 520-032 520-037

12/14/2014

Volvo Construction Equipment

473

EL70 Op.no.

time (h)

525-002 525-008 525-009 527-001

2.00 3.00 0.75 0.50

527-002 527-003 527-004 527-005

0.50 1.25 1.50 3.00

527-006

2.00

Unloading valve, removing and fitting Foot brake valve, replacing Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, replacing Accumulators, checking in machine Hydraulic pump, replacing Hydraulic pump, reconditioning incl removing and fitting Hydraulic pump, replacing seal for pump shaft

1.00 0.75 1.50 1.00 1.00 1.00 1.50 1.00

PARKING BRAKE Parking brake, replacing control cable Parking brake, adjusting Parking brake mechanical, replacing brake caliper Parking brake, replacing brake disc Spring brake cylinder, replacing Spring brake cylinder removed, reconditioning Parking brake (hydraulic), replacing brake caliper Parking brake, replacing brake pads

55 550-001 550-002 550-004 550-005 550-009 550-010 550-011 550-014

Notes

STEERING

64 645-003 645-006 645-007

0.50 2.00 0.50

645-015

0.50

645-020

1.00

645-021 645-028

1.00 1.00

645-054 645-060 645-077

2.00 1.75 1.50

645-081 645-082 647-091

1.50 2.00 0.50

STEERING Steering system working pressure, checking Steering cylinder, replacing Steering cylinder shock valve (proportional), adjusting Steering system, checking and adjusting standby pressure Steering system, checking and adjusting shock and anti-cavitation-valve Valve block, replacing Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder, repacking in machine Steering cylinder removed, reconditioning incl replacing bearings Steering valve removed, reconditioning Steering valve, replacing Secondary steering pump, checking and adjusting working pressure

474

Volvo Construction Equipment

12/14/2014

EL70 Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

77 771-001

0.75 14.00 0.25

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

83 831-004 831-006 831-014

1.50 0.50 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

3.00 0.75 1.00 0.75 0.75

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Gas suspension rear window, replacing Rear window, replacing Side window, replacing Door window, replacing

84 843-002 843-011 843-012 843-013 843-048 87 872-001 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-015

12/14/2014

0.25 2.00 1.50 0.75 0.75 1.00 0.75 1.50 4.00 1.50 3.50 3.00 3.50 3.00 1.00 0.75

AIR CONDITIONING UNIT Cab filter, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Thermostat, replacing Compressor, replacing shaft seal (compressor removed)

Volvo Construction Equipment

475

EL70 Op.no.

time (h)

874-016

0.75

874-017

1.50

874-019

0.50

Notes

Compressor, replacing magnetic clutch (compressor removed) Compressor, replacing magnetic clutch in machine Compressor, replacing valve plate (compressor removed)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005 900-006

GENERAL Vacuum pump, connection Vacuum pump, disconnection

3.00 1.00

91 910-002 910-004 911-001 911-002 911-038 911-039

4.00 4.00 0.50 0.25 2.00 4.00

911-040

4.00

912-003 912-009 912-012

1.50 1.00 0.75

912-016 912-017

0.50 2.50

912-042 912-043

1.50 0.75

912-045 912-060 912-061 912-062 912-064

2.00 4.00 1.00 5.00 0.75

912-065

1.50

912-072

1.75

476

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic system, bleeding air Hydraulic pressure, adjusting Oil return filter, replacing Ventilation filter, replacing Hydraulic oil tank, replacing Hydraulic oil tank, replacin incl rebuilding attachment Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Control valve, repacking all slides Shock valve, tilt function, checking and adjusting Shock and anti-cavitation valve, checking and adjusting Shock- and anti-cavitation valve (dvl 1), checking Control valve (dvl 2), proportionally controlled, replacing Main valve block, installation Control valve block assembly (intermediate), replacing Main valve block, loader, installation Dipper arm valve, reconditioning Control valve, repacking slide in machine Control valve, servo assisted system, replacing Control valve, shock and anti-cavitation valve, checking Control valve, shock- and anti-cavitation valve, replacing Implement attachment, shock valve, check and adjusting

Volvo Construction Equipment

12/14/2014

EL70 Op.no.

time (h)

913-001

1.50

913-003

0.75

913-004

0.50

913-010 913-011 913-015 913-017 913-022 914-051 914-052

3.00 1.50 0.75 0.75 1.00 1.00 3.00

914-053 914-056 914-057 916-972

1.25 0.50 0.50 0.75

94 945-002

2.50

945-003

0.25

945-004 945-005 945-007 945-008 945-009 945-011

4.00 3.00 0.50 2.00 2.00 1.00

945-012 945-016 945-045

0.50 4.00 1.00

945-054 945-056

2.00 0.75

945-066 945-069

0.75 2.00

97 970-001

3.00

971-090

14.00

12/14/2014

Notes

Hydraulic pump, checking and adjusting standby pressure and working pressure Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Hydraulic pump removed, reconditioning Hydraulic pump, airing LS system Oil return pressure, checking and adjusting Pump, fixed, installation Accumulator, replacing Accumulator, checking (pressure back-up for servo circuit) Servo valve, electrically controlled, reconditioning Servo pressure (dvl 2), check Servo pressure, check Boom suspension system, installing new UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine Tilt cylinder removed, replacing bearings "E-F" Tilt cylinder, replacing Tilt cylinder, repacking in machine Implemental attachment, replacing hydraulic cylinder Lift cylinder removed, replacing bearings "C-P" Lift frame, replacing bearing in upper mounting "O" Implemental attachment/bucket attachment, replacing bushes "A" Implement attachment, replacing Implement attachment, repacking removed hydraulic cylinder Tilt link, replacing "GH" Tilt arm, replacing "GDF" UNIT, DIGGING Excavating unit, measuring axial and radial clearence in joints Slewing post, replacing

Volvo Construction Equipment

477

EL70 Op.no.

time (h)

971-091

12.00

971-094 971-095 971-097

5.00 3.00 4.00

972-071 972-072 972-081 972-083 972-084

1.50 1.00 1.50 2.00 0.50

974-010 974-011 974-012

10.00 2.00 7.00

974-021 974-022 974-024

2.00 1.50 1.00

974-025 975-030

3.00 0.50

975-031 975-033 975-034

1.50 2.00 0.50

975-036 975-037

4.00 2.00

975-038

3.00

975-039 975-041 975-043 975-044

7.00 2.00 3.00 1.00

975-046 975-047 975-050 975-051 975-053 975-055

2.00 5.00 2.00 3.00 1.75 1.50

975-060 975-061

4.00 3.00

478

Notes

Slewing post-slewing post shaft, replacing bearings Slewing cylinder, replacing Slewing cylinder, repacking in machine Slewing cylinder, replacing bearings and/or bushes Support leg, replacing Support leg, replacing bushes in machine Support leg cylinder, replacing Support leg cylinder, repacking in machine Support leg cylinder removed, replacing bearings and/or bushes Boom, replacing Boom-slewing post, replacing bearings Intermediate link, boom-dipper arm, replacing bushes Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Lateral angulation cyl. shock valve proport. controlled, adjusting Side-angling cylinder, replacing Side-angling cylinder, repacking in machine Side-angling cylinder removed, replacing bearings and/or bushes Dipper arm-intermediate link, replacing bushes Universal joint link for dipper arm cylinder, replacing Universal joint link for dipper arm cylinder, replacing bushes Dipper arm, replacing Dipper arm cylinder, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Dipper arm-toggle arm, replacing bushes Dipper arm telescopic, replacing bearing plates Implement attachment, replacing Implement attachment incl links, replacing bushes Implement attachment, replacing locking cylinder Implement attachment, repacking removed locking cylinder Bucket link, replacing bearing Bucket cylinder, replacing

Volvo Construction Equipment

12/14/2014

EL70 Op.no.

time (h)

975-063 975-064 975-079 975-080

3.00 4.00 4.00 4.00

99 993-030

12/14/2014

0.80

Notes

Bucket cylinder, repacking in machine Bucket cylinder, replacing link bearings Telescopic dipper arm cylinder, replacing Telescopic dipper arm cylinder, repacking in machine MISCELLANEOUS Shift valve, checking

Volvo Construction Equipment

479

480

Volvo Construction Equipment

12/14/2014

EL70C Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-007 173-010 173-012 173-014 173-061 173-070 173-074 173-075

5.00 8.00 2.00 3.50 7.00 10.00 2.00 2.00 1.50 2.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 216-014 217-002

3.00 5.00 2.00 6.00

ENGINE Engine, removing Engine, installing Crankshaft, replacing front oil seal Sump gasket, replacing incl cleaning oil strainer

0.50 1.50 0.50 1.50 1.00 3.00

FUEL SYSTEM Feed pump, replacing Idling speed, checking and adjusting Stall speed, checking Fuel pump element, replacing Injector, replacing one Regulator, replacing

1.00

INLET SYSTEM; EXHAUST SYSTEM Preheating coil, replacing

23 233-002 236-001 236-002 236-011 237-004 238-041 25 256-006

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002

BATTERY Battery charging capacity, checking Batteries, replacing

12/14/2014

0.25 0.75

Volvo Construction Equipment

481

EL70C Op.no.

time (h)

311-014

1.50

Notes

Batteries, checking charging incl cleaning and painting battery boxes

32 321-002 321-025 321-074

1.00 0.75 1.50

322-005

0.50

0.75 0.50

STARTING SYSTEM Starter motor, replacing Starter motor removed, replacing carbon brush kit

33 331-018 331-099 35 352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.25 0.50 0.50

0.25 0.75 0.25 0.25 0.75 0.50 0.50 0.75 0.25 0.25 0.25 0.75

0.50 0.75 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission, revolution sensor, replacing Fuel level sender, replacing Tachometer, replacing

36 361-002 361-010 361-017 362-002 362-016 363-001 363-002 363-003 363-004 364-004 364-008 364-024 38 386-005 386-011 387-020

POWER TRANSMISSION

42 421-002 421-004

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Oil pump, replacing

482

1.50 2.00

Volvo Construction Equipment

12/14/2014

EL70C Op.no.

time (h)

421-005 421-008 421-009 421-011 421-018 421-023

1.00 2.00 1.50 1.00 12.00 2.00

421-047 421-048 421-052 421-054 421-071 421-073 421-074 421-075 421-077 421-079

0.75 0.50 1.50 1.50 30.00 6.00 8.00 2.00 0.75 0.25

45 451-010 451-013

1.00 1.00

Notes

Oil pump removed, reconditioning Gear selector valve, replacing Gear selector valve removed, reconditioning Converter removed, reconditioning Converter, replacing Lubrication and converter pressure valve, replacing Gear selector, replacing Gear selector valve, replacing one solenoid Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission removed, reconditioning Transmission, removing (together with engine) Transmission, installing (together with engine) Clutch shaft removed, reconditioning Oil filter, replacing Transmission, replacing breather filter PROPELLER SHAFT Propeller shaft, front, replacing Propeller shaft, removed reconditioning

46 461-002 461-003 461-011 461-012 461-014 461-041 461-043 461-051

1.50 2.00 4.00 5.00 1.50 3.00 3.00 9.00

461-052 461-053 463-002 463-003 463-005 463-012 463-014 463-041 463-043

0.25 0.50 3.00 3.00 1.00 5.00 1.50 3.00 3.00

1.50

MISCELLANEOUS Oil cooler, replacing

49 491-006

12/14/2014

Volvo Construction Equipment

483

EL70C Op.no.

time (h)

Notes

BRAKE

51 511-002 511-045 511-081 512-002 512-045 512-081 516-004 517-004

3.00 1.50 1.00 3.00 1.50 1.00 0.75 0.75

52 520-001 520-004 520-032 520-037 525-002 525-008 525-009 527-001

0.50 0.75 0.25 1.00 2.00 3.00 0.75 0.50

527-002 527-003 527-004 527-005

0.50 1.25 1.50 3.00

527-006

2.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, adjusting unloading pressure Brake system, replacing breathing filter Brake system, bleeding Unloading valve, removing and fitting Foot brake valve, replacing Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, replacing Accumulators, checking in machine Hydraulic pump, replacing Hydraulic pump, reconditioning incl removing and fitting Hydraulic pump, replacing seal for pump shaft

1.00 0.75 1.50 1.00 1.00 1.00 1.50 1.00

55 550-001 550-002 550-004 550-005 550-009 550-010 550-011 550-014

STEERING

64 645-003 645-006

STEERING Steering system working pressure, checking Steering cylinder, replacing

484

0.50 2.00

Volvo Construction Equipment

12/14/2014

EL70C Op.no.

time (h)

645-007

0.50

645-015

0.50

645-020

1.00

645-021 645-028

1.00 1.00

645-054 645-060 645-077

2.00 1.75 1.50

645-081 645-082 647-091

1.50 2.00 0.50

Notes

Steering cylinder shock valve (proportional), adjusting Steering system, checking and adjusting standby pressure Steering system, checking and adjusting shock and anti-cavitation-valve Valve block, replacing Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder, repacking in machine Steering cylinder removed, reconditioning incl replacing bearings Steering valve removed, reconditioning Steering valve, replacing Secondary steering pump, checking and adjusting working pressure

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

77 771-001

0.75 14.00 0.25

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

83 831-004 831-006 831-014

1.50 0.50 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

3.00 0.75 1.00 0.75 0.75

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Gas suspension rear window, replacing Rear window, replacing Side window, replacing Door window, replacing

84 843-002 843-011 843-012 843-013 843-048

12/14/2014

Volvo Construction Equipment

485

EL70C Op.no.

time (h)

87 872-001 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-015

0.25 2.00 1.50 0.75 0.75 1.00 0.75 1.50 4.00 1.50 3.50 3.00 3.50 3.00 1.00 0.75

874-016

0.75

874-017

1.50

874-019

0.50

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-005 900-006

GENERAL Vacuum pump, connection Vacuum pump, disconnection

3.00 1.00

91 910-002 910-004 911-001 911-002 911-038 911-039

4.00 4.00 0.50 0.25 2.00 4.00

911-040

4.00

912-003 912-009

1.50 1.00

486

Volvo Construction Equipment

12/14/2014

EL70C Op.no.

time (h)

912-012

0.75

912-016 912-017

0.50 2.50

912-042 912-043

1.50 0.75

912-045 912-060 912-061 912-062 912-064

2.00 4.00 1.00 5.00 0.75

912-065

1.50

912-072

1.75

913-001

1.50

913-003

0.75

913-004

0.50

913-010 913-011 913-015 913-017 913-022 914-051 914-052

3.00 1.50 0.75 0.75 1.00 1.00 3.00

914-053 914-056 914-057 916-972

1.25 0.50 0.50 0.75

94 945-002

2.50

945-003

0.25

945-004 945-005 945-007 945-008

4.00 3.00 0.50 2.00

12/14/2014

Notes

Shock and anti-cavitation valve, checking and adjusting Shock- and anti-cavitation valve (dvl 1), checking Control valve (dvl 2), proportionally controlled, replacing Main valve block, installation Control valve block assembly (intermediate), replacing Main valve block, loader, installation Dipper arm valve, reconditioning Control valve, repacking slide in machine Control valve, servo assisted system, replacing Control valve, shock and anti-cavitation valve, checking Control valve, shock- and anti-cavitation valve, replacing Implement attachment, shock valve, check and adjusting Hydraulic pump, checking and adjusting standby pressure and working pressure Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Hydraulic pump removed, reconditioning Hydraulic pump, airing LS system Oil return pressure, checking and adjusting Pump, fixed, installation Accumulator, replacing Accumulator, checking (pressure back-up for servo circuit) Servo valve, electrically controlled, reconditioning Servo pressure (dvl 2), check Servo pressure, check Boom suspension system, installing new UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine Tilt cylinder removed, replacing bearings "E-F" Tilt cylinder, replacing

Volvo Construction Equipment

487

EL70C Op.no.

time (h)

945-009 945-011

2.00 1.00

945-012 945-016 945-045

0.50 4.00 1.00

945-054 945-056

2.00 0.75

945-066 945-069

0.75 2.00

97 970-001

3.00

971-090 971-091

14.00 12.00

971-094 971-095 971-097

5.00 3.00 4.00

972-071 972-072 972-081 972-083 972-084

1.50 1.00 1.50 2.00 0.50

974-010 974-011 974-012

10.00 2.00 7.00

974-021 974-022 974-024

2.00 1.50 1.00

974-025 975-030

3.00 0.50

975-031 975-033 975-034

1.50 2.00 0.50

975-036

4.00

488

Notes

Tilt cylinder, repacking in machine Implemental attachment, replacing hydraulic cylinder Lift cylinder removed, replacing bearings "C-P" Lift frame, replacing bearing in upper mounting "O" Implemental attachment/bucket attachment, replacing bushes "A" Implement attachment, replacing Implement attachment, repacking removed hydraulic cylinder Tilt link, replacing "GH" Tilt arm, replacing "GDF" UNIT, DIGGING Excavating unit, measuring axial and radial clearence in joints Slewing post, replacing Slewing post-slewing post shaft, replacing bearings Slewing cylinder, replacing Slewing cylinder, repacking in machine Slewing cylinder, replacing bearings and/or bushes Support leg, replacing Support leg, replacing bushes in machine Support leg cylinder, replacing Support leg cylinder, repacking in machine Support leg cylinder removed, replacing bearings and/or bushes Boom, replacing Boom-slewing post, replacing bearings Intermediate link, boom-dipper arm, replacing bushes Boom cylinder, replacing Boom cylinder removed, repacking Boom cylinder removed, replacing bearings and/or bushes Boom cylinder, repacking in machine Lateral angulation cyl. shock valve proport. controlled, adjusting Side-angling cylinder, replacing Side-angling cylinder, repacking in machine Side-angling cylinder removed, replacing bearings and/or bushes Dipper arm-intermediate link, replacing bushes

Volvo Construction Equipment

12/14/2014

EL70C Op.no.

time (h)

975-037

2.00

975-038

3.00

975-039 975-041 975-043 975-044

7.00 2.00 3.00 1.00

975-046 975-047 975-050 975-051 975-053 975-055

2.00 5.00 2.00 3.00 1.75 1.50

975-060 975-061 975-063 975-064 975-079 975-080

4.00 3.00 3.00 4.00 4.00 4.00

99 993-030

12/14/2014

0.80

Notes

Universal joint link for dipper arm cylinder, replacing Universal joint link for dipper arm cylinder, replacing bushes Dipper arm, replacing Dipper arm cylinder, replacing Dipper arm cylinder, repacking in machine Dipper arm cylinder removed, replacing bearings and/or bushes Dipper arm-toggle arm, replacing bushes Dipper arm telescopic, replacing bearing plates Implement attachment, replacing Implement attachment incl links, replacing bushes Implement attachment, replacing locking cylinder Implement attachment, repacking removed locking cylinder Bucket link, replacing bearing Bucket cylinder, replacing Bucket cylinder, repacking in machine Bucket cylinder, replacing link bearings Telescopic dipper arm cylinder, replacing Telescopic dipper arm cylinder, repacking in machine MISCELLANEOUS Shift valve, checking

Volvo Construction Equipment

489

490

Volvo Construction Equipment

12/14/2014

EW140B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018

3.50 8.00 1.00 1.50 2.50 5.00 6.00 8.00 10.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 216-014 216-018 217-003

3.00 9.00 4.00

ENGINE Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil sump, replacing

0.70 1.25

FUEL SYSTEM Feed pump, replacing Injection pump, one changing

0.80

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

1.25 0.80

COOLING SYSTEM Coolant pump, replacing Thermostat, replacing

23 233-002 236-076 25 252-020 26 262-002 262-098

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.60 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.40

BATTERY Batteries, replacing

0.60

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

31 311-002 32 321-002 12/14/2014

Volvo Construction Equipment

491

EW140B Op.no.

time (h)

36 366-064

0.70

366-066

0.50

Notes

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

POWER TRANSMISSION

43 432-076

0.40

432-078

0.30

GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU

3.50 1.25

HYDROSTATIC DRIVE Swing motor, replacing Center passage, disassembly and assembly

44 441-021 443-033

STEERING

64 640-001 645-060

STEERING Steering system, adjustment Steering cylinder, repacking in machine

0.50 3.00

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 774-001 774-002

WHEELS; TRACKS; TYRE; HUB; DRUM Stone protection ring, removing Stone protection ring, installing

0.60 0.70

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

87 874-006 874-010 874-012

AIR CONDITIONING UNIT Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Evaporator, replacing incl draining and filling

492

2.50 2.00 3.50

Volvo Construction Equipment

12/14/2014

EW140B Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 912-019 912-091 912-092

WORKING HYDRAULICS; SERVO HYDRAULICS Shock valve removed, checking Main control valve, removal Main control valve, installation

12/14/2014

0.40 1.25 3.00

Volvo Construction Equipment

493

494

Volvo Construction Equipment

12/14/2014

EW160B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018

8.00 1.00 1.50 2.50 5.00 6.00 8.00 10.00

SERVICE Start of VCADS Pro computer and reading machine data Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

0.70

200-070

0.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

3.00 9.00 4.00

ENGINE Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil sump, replacing

1.25

LUBRICATING SYSTEM Oil pressure relief valve, replacing

0.70

FUEL SYSTEM Feed pump, replacing

0.80

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

1.25 0.80

COOLING SYSTEM Coolant pump, replacing Thermostat, replacing

21 216-014 216-018 217-003 22 221-006 23 233-002 25 252-020 26 262-002 262-098

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

12/14/2014

0.60 0.30

Volvo Construction Equipment

495

EW160B Op.no.

31 311-002 32 321-002

time (h)

Notes

0.40

BATTERY Batteries, replacing

0.60

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

36 366-064

0.70

366-066

0.50

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

POWER TRANSMISSION

43 431-012 431-013 432-076

3.50 4.00 0.40

432-078

0.30

GEARBOX, Travel gearbox, removal Travel gearbox, installation T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU

0.90 1.25

HYDROSTATIC DRIVE Swing motor, replacing plate (brake) Center passage, disassembly and assembly

44 441-024 443-033

STEERING

64 640-001 645-060

STEERING Steering system, adjustment Steering cylinder, repacking in machine

0.50 3.00

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 774-001 774-002

WHEELS; TRACKS; TYRE; HUB; DRUM Stone protection ring, removing Stone protection ring, installing

0.60 0.70

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 912-019

WORKING HYDRAULICS; SERVO HYDRAULICS Shock valve removed, checking

496

0.40

Volvo Construction Equipment

12/14/2014

EW160B Op.no.

92 924-034

12/14/2014

time (h)

0.90

Notes

MECHANICAL EQUIPMENT/ATTACHMENT Attachment bracket cylinder, reconditioning

Volvo Construction Equipment

497

498

Volvo Construction Equipment

12/14/2014

EW180B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018

8.00 1.00 1.50 2.50 5.00 6.00 8.00 10.00

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

0.70

200-070

0.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

3.00 9.00 4.00

ENGINE Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil sump, replacing

1.25

LUBRICATING SYSTEM Oil pressure relief valve, replacing

0.70

FUEL SYSTEM Feed pump, replacing

0.80

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

1.25 0.80

COOLING SYSTEM Coolant pump, replacing Thermostat, replacing

21 216-014 216-018 217-003 22 221-006 23 233-002 25 252-020 26 262-002 262-098

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

12/14/2014

0.60 0.30

Volvo Construction Equipment

499

EW180B Op.no.

31 311-002 32 321-002

time (h)

Notes

0.40

BATTERY Batteries, replacing

0.60

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

36 366-064

0.70

366-066

0.50

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

POWER TRANSMISSION

43 432-076

0.40

432-078

0.30

GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU

0.90 1.25

HYDROSTATIC DRIVE Swing motor, replacing plate (brake) Center passage, disassembly and assembly

44 441-024 443-033

STEERING

64 640-001 645-060

STEERING Steering system, adjustment Steering cylinder, repacking in machine

0.50 3.00

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 774-001 774-002

WHEELS; TRACKS; TYRE; HUB; DRUM Stone protection ring, removing Stone protection ring, installing

0.60 0.70

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 912-019 912-091 912-092

WORKING HYDRAULICS; SERVO HYDRAULICS Shock valve removed, checking Main control valve, removal Main control valve, installation

500

0.40 1.75 3.50

Volvo Construction Equipment

12/14/2014

EW180B Op.no.

92 924-034

12/14/2014

time (h)

0.90

Notes

MECHANICAL EQUIPMENT/ATTACHMENT Attachment bracket cylinder, reconditioning

Volvo Construction Equipment

501

502

Volvo Construction Equipment

12/14/2014

EW200B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018

8.00 1.00 1.50 2.50 5.00 6.00 8.00 10.00

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

0.70

200-070

0.50

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

3.00 9.00 4.00

ENGINE Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Oil sump, replacing

1.25

LUBRICATING SYSTEM Oil pressure relief valve, replacing

0.70

FUEL SYSTEM Feed pump, replacing

0.80

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing

1.25 0.80

COOLING SYSTEM Coolant pump, replacing Thermostat, replacing

21 216-014 216-018 217-003 22 221-006 23 233-002 25 252-020 26 262-002 262-098

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

12/14/2014

0.60 0.30

Volvo Construction Equipment

503

EW200B Op.no.

31 311-002 32 321-002

time (h)

Notes

0.40

BATTERY Batteries, replacing

0.60

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

36 366-064

0.70

366-066

0.50

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

POWER TRANSMISSION

43 432-076

0.40

432-078

0.30

GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU

3.50 0.90 1.25

HYDROSTATIC DRIVE Swing motor, replacing Swing motor, replacing plate (brake) Center passage, disassembly and assembly

44 441-021 441-024 443-033

STEERING

64 640-001 645-060

STEERING Steering system, adjustment Steering cylinder, repacking in machine

0.50 3.00

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 774-001 774-002

WHEELS; TRACKS; TYRE; HUB; DRUM Stone protection ring, removing Stone protection ring, installing

0.60 0.70

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

87 874-006 874-010

AIR CONDITIONING UNIT Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling

504

2.50 2.00

Volvo Construction Equipment

12/14/2014

EW200B Op.no.

time (h)

874-012

3.50

Notes

Evaporator, replacing incl draining and filling

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 912-091 912-092

1.75 3.50

WORKING HYDRAULICS; SERVO HYDRAULICS Main control valve, removal Main control valve, installation

0.90

MECHANICAL EQUIPMENT/ATTACHMENT Attachment bracket cylinder, reconditioning

92 924-034

12/14/2014

Volvo Construction Equipment

505

506

Volvo Construction Equipment

12/14/2014

G710B Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 213-010 214-005

1.75 8.00 40.00 8.00 10.00 2.00 0.50

214-030 214-036 215-002 216-014 216-018 216-034 216-041 216-042 216-046 217-003 217-004 218-001 218-003 218-004 218-005 218-006

1.50 1.00 1.50 4.00 4.00 0.50 5.00 5.50 2.50 4.00 2.00 1.00 2.00 1.50 2.00 1.50

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder liner and piston, replacing one Valve seat insert cylinder head removed, replacing each Valves, decarbonizing and grinding Valve covers, fitting new gasket Timing gear cover, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Big- end bearing shells, replacing in machine Flywheel housing with power take-off, removing Flywheel housing with power take-off, installing Vibration damper, removal Oil sump, replacing Oil sump gasket, changing Rubber cushion, replacing Engine mount, right rear, changing Engine mount, left rear, changing Engine mount, right front, changing Engine mount, left front, changing

0.50 6.00

LUBRICATING SYSTEM Oil filter, replacing Oil cooler, replacing

2.00 1.00 1.50 0.75 1.50 6.00 1.00 0.50 2.50 1.00

FUEL SYSTEM Feed pump, replacing Fuel pump, removing Fuel pump, installing Fuel filters, replacing Fuel strainer, changing Fuel tank, replacing Fuel shut-off valve, changing Injection timing, checking Injection pump, one changing Delivery pipe, replacing one

22 222-011 223-006 23 233-002 233-011 233-012 233-014 233-041 234-010 234-091 236-030 236-076 237-018

12/14/2014

Volvo Construction Equipment

507

G710B Op.no.

time (h)

25 251-002 251-004 252-020 252-022

1.00 0.75 4.00 1.50

255-071 255-072

4.00 2.00

Notes

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, changing pipe between silencer and turbocharger Turbocharger, replacing Turbocharger, installing

STEERING

62 622-011 622-031 622-041 622-051 622-052 622-053 622-054 622-055 622-056 622-057 622-058 622-059 622-060 622-061 622-062 622-063 622-064 622-065 622-066 622-067 622-068 622-069 622-070 622-071 622-072 622-073 622-074

2.00 2.00 2.00 1.00 2.00 2.00 1.00 1.50 3.00 2.00 2.50 2.00 2.00 2.00 2.00 1.50 1.00 1.00 1.50 1.50 1.00 1.00 0.50 0.50 1.50 1.50 1.50

622-075

1.50

622-078

0.50

STEERING AXLE Steering spindle, changing Steering spindle, changing king pin bearing Steering spindle, changing king pin bearing seal Preparation and Wheel Removal Wheel Hub - Removal Steering Cylinder - Removal Drag link, removing Pivot block, removing and disassembling Spindle - Removal and Disassembly Wheel Lean Cylinder - Removal Tie bar, removing Knuckle, removing Front axle frame, removing Front axle frame, installing Knuckle, installing Tie bar, installing Wheel Lean Cylinder - Installation Spindle - Assembly and Installation Pivot Block - Assembly and Installation Drag link, installing Steering Cylinder - Installation Wheel Hub - Installation Wheel - Installation Toe - in, adjustment Front Axle Pivot Pin Bearings - Disassembly Front Axle Pivot Pin Bearings - Assembly King Pin Bearings and Spindle Thrust Bearing Disassembly King Pin Bearings and Spindle Thrust Bearing Assembly Pivot Block Adjustments

508

Volvo Construction Equipment

12/14/2014

G710B Op.no.

622-081

time (h)

10.00

64 645-004 645-005 645-021 645-031 645-032 645-033 645-034 645-052

1.00 1.00 1.50 1.00 1.00 0.50 1.50 1.50

645-077

2.50

645-081 647-089 647-992 648-001 648-002

1.50 0.50 2.00 1.00 1.00

Notes

Front axle, overhaul STEERING Steering cylinder, removing Steering cylinder, installing Valve block, replacing Steering control unit, removing Steering Control Unit - Disassembly Steering Control Unit - Cleaning and Inspection Steering Control Unit - Assembly Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder removed, reconditioning incl replacing bearings Steering valve removed, reconditioning Secondary steering relief valve, adjusting Secondary steering system, installing new Wheel lean cylinder, removing Wheel lean cylinder, installing

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

4.00

FRAME LINK Frame joint, replacing bearings

1.00 0.50 0.50 0.50 0.50 0.50 1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing Tyres, checking pressure Wheel, installing

77 771-001 771-002 771-003 771-004 771-005 771-006 771-007

12/14/2014

Volvo Construction Equipment

509

510

Volvo Construction Equipment

12/14/2014

G720B Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 213-010 214-005

1.75 8.00 40.00 8.00 10.00 2.00 0.50

214-030 214-036 215-002 216-014 216-018 216-034 216-041 216-042 216-046 217-003 217-004 218-001 218-003 218-004 218-005 218-006

1.50 1.00 1.50 4.00 4.00 0.50 5.00 5.50 2.50 4.00 2.00 1.00 2.00 1.50 2.00 1.50

0.50 6.00

LUBRICATING SYSTEM Oil filter, replacing Oil cooler, replacing

2.00 1.00 1.50 0.75 1.50 6.00 1.00 0.50 2.50 1.00

22 222-011 223-006 23 233-002 233-011 233-012 233-014 233-041 234-010 234-091 236-030 236-076 237-018

12/14/2014

Volvo Construction Equipment

511

G720B Op.no.

time (h)

25 251-002 251-004 252-020 252-022

1.00 0.75 4.00 1.50

255-071 255-072

4.00 2.00

Notes

STEERING

2.00 2.00 2.00 1.00 2.00 2.00 1.00 1.50 3.00 2.00 2.50 2.00 2.00 2.00 2.00 1.50 1.00 1.00 1.50 1.50 1.00 1.00 0.50 0.50 1.50 1.50 1.50

622-075

1.50

622-078

0.50

512

Volvo Construction Equipment

12/14/2014

G720B Op.no.

622-081

time (h)

10.00

64 645-004 645-005 645-021 645-031 645-032 645-033 645-034 645-052

1.00 1.00 1.50 1.00 1.00 0.50 1.50 1.50

645-077

2.50

645-081 647-089 647-992 648-001 648-002

1.50 0.50 2.00 1.00 1.00

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

4.00

FRAME LINK Frame joint, replacing bearings

1.00 0.50 0.50 0.50 0.50 0.50 1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing Tyres, checking pressure Wheel, installing

77 771-001 771-002 771-003 771-004 771-005 771-006 771-007

12/14/2014

Volvo Construction Equipment

513

514

Volvo Construction Equipment

12/14/2014

G726B Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 213-010 214-005

1.75 8.00 40.00 8.00 10.00 2.00 0.50

214-030 214-036 215-002 216-014 216-018 216-034 216-041 216-042 216-046 217-003 217-004 218-001 218-003 218-004 218-005 218-006

1.50 1.00 1.50 4.00 4.00 0.50 5.00 5.50 2.50 4.00 2.00 1.00 2.00 1.50 2.00 1.50

0.50 6.00

LUBRICATING SYSTEM Oil filter, replacing Oil cooler, replacing

2.00 1.00 1.50 0.75 1.50 6.00 1.00 0.50 2.50 1.00

22 222-011 223-006 23 233-002 233-011 233-012 233-014 233-041 234-010 234-091 236-030 236-076 237-018

12/14/2014

Volvo Construction Equipment

515

G726B Op.no.

time (h)

25 251-002 251-004 252-020 252-022

1.00 0.75 4.00 1.50

255-071 255-072

4.00 2.00

Notes

STEERING

2.00 2.00 2.00 1.00 2.00 2.00 1.00 1.50 3.00 2.00 2.50 2.00 2.00 2.00 2.00 1.50 1.00 1.00 1.50 1.50 1.00 1.00 0.50 0.50 1.50 1.50 1.50

622-075

1.50

622-078

0.50

516

Volvo Construction Equipment

12/14/2014

G726B Op.no.

622-081

time (h)

10.00

64 645-004 645-005 645-021 645-031 645-032 645-033 645-034 645-052

1.00 1.00 1.50 1.00 1.00 0.50 1.50 1.50

645-077

2.50

645-081 647-089 647-992 648-001 648-002

1.50 0.50 2.00 1.00 1.00

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

4.00

FRAME LINK Frame joint, replacing bearings

1.00 0.50 0.50 0.50 0.50 0.50 1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing Tyres, checking pressure Wheel, installing

77 771-001 771-002 771-003 771-004 771-005 771-006 771-007

12/14/2014

Volvo Construction Equipment

517

518

Volvo Construction Equipment

12/14/2014

G730B Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 213-010 214-005

1.75 8.00 40.00 8.00 10.00 2.00 0.50

214-030 214-036 215-002 216-014 216-018 216-034 216-041 216-042 216-046 217-003 217-004 218-001 218-003 218-004 218-005 218-006

1.50 1.00 1.50 4.00 4.00 0.50 5.00 5.50 2.50 4.00 2.00 1.00 2.00 1.50 2.00 1.50

0.50 6.00

LUBRICATING SYSTEM Oil filter, replacing Oil cooler, replacing

2.00 1.00 1.50 0.75 1.50 6.00 1.00 0.50 2.50 1.00

22 222-011 223-006 23 233-002 233-011 233-012 233-014 233-041 234-010 234-091 236-030 236-076 237-018

12/14/2014

Volvo Construction Equipment

519

G730B Op.no.

time (h)

25 251-002 251-004 252-020 252-022

1.00 0.75 4.00 1.50

255-071 255-072

4.00 2.00

Notes

STEERING

2.00 2.00 2.00 1.00 2.00 2.00 1.00 1.50 3.00 2.00 2.50 2.00 2.00 2.00 2.00 1.50 1.00 1.00 1.50 1.50 1.00 1.00 0.50 0.50 1.50 1.50 1.50

622-075

1.50

622-078

0.50

520

Volvo Construction Equipment

12/14/2014

G730B Op.no.

622-081

time (h)

10.00

64 645-004 645-005 645-021 645-031 645-032 645-033 645-034 645-052

1.00 1.00 1.50 1.00 1.00 0.50 1.50 1.50

645-077

2.50

645-081 647-089 647-992 648-001 648-002

1.50 0.50 2.00 1.00 1.00

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

4.00

FRAME LINK Frame joint, replacing bearings

1.00 0.50 0.50 0.50 0.50 0.50 1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing Tyres, checking pressure Wheel, installing

77 771-001 771-002 771-003 771-004 771-005 771-006 771-007

12/14/2014

Volvo Construction Equipment

521

522

Volvo Construction Equipment

12/14/2014

G740B Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 213-010 214-005

1.75 8.00 40.00 8.00 10.00 2.50 0.75

214-021 214-030 215-002 216-014 216-018 216-034 216-041 216-042 216-046 217-003 217-004 218-001 218-003 218-004 218-005 218-006

0.50 1.50 2.00 3.50 3.50 0.50 5.00 5.50 2.50 4.00 2.00 1.00 2.50 2.00 2.50 2.00

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder liner and piston, replacing one Valve seat insert cylinder head removed, replacing each Valve cover, fitting new gasket each Valves, decarbonizing and grinding Timing gear cover, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Big- end bearing shells, replacing in machine Flywheel housing with power take-off, removing Flywheel housing with power take-off, installing Vibration damper, removal Oil sump, replacing Oil sump gasket, changing Rubber cushion, replacing Engine mount, right rear, changing Engine mount, left rear, changing Engine mount, right front, changing Engine mount, left front, changing

0.50 6.00

LUBRICATING SYSTEM Oil filter, replacing Oil cooler, replacing

2.00 1.00 1.50 0.75 0.75 6.00 1.00 1.00 4.00 2.50 1.00

FUEL SYSTEM Feed pump, replacing Fuel pump, removing Fuel pump, installing Fuel filters, replacing Fuel filter extra, replacing Fuel tank, replacing Fuel shut-off valve, changing Injection timing, checking Injection pump, one changing Injector, replacing one Delivery pipe, replacing one

22 222-011 223-006 23 233-002 233-011 233-012 233-014 233-015 234-010 234-091 236-044 236-076 237-004 237-018

12/14/2014

Volvo Construction Equipment

523

G740B Op.no.

time (h)

25 251-002 251-004 252-020 252-022

1.00 0.75 4.00 2.00

255-071 255-072

4.00 3.00

Notes

STEERING

2.00 2.00 2.00 1.00 2.00 2.00 1.00 1.50 3.00 2.00 2.50 2.00 2.00 2.00 2.00 1.50 1.00 1.00 1.50 1.50 1.00 1.00 0.50 0.50 1.50 1.50 1.50

622-075

1.50

622-078

0.50

524

Volvo Construction Equipment

12/14/2014

G740B Op.no.

622-081

time (h)

10.00

64 645-004 645-005 645-021 645-031 645-032 645-033 645-034 645-052

1.00 1.00 1.50 1.00 1.00 0.50 1.50 1.50

645-077

2.50

645-081 647-089 647-992 648-001 648-002

1.50 0.50 2.00 1.00 1.00

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

4.00

FRAME LINK Frame joint, replacing bearings

1.00 0.50 0.50 0.50 0.50 0.50 1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing Tyres, checking pressure Wheel, installing

77 771-001 771-002 771-003 771-004 771-005 771-006 771-007

12/14/2014

Volvo Construction Equipment

525

526

Volvo Construction Equipment

12/14/2014

G746B Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 213-010 214-005

1.75 8.00 40.00 8.00 10.00 2.50 0.75

214-021 214-030 215-002 216-014 216-018 216-034 216-041 216-042 216-046 217-003 217-004 218-001 218-003 218-004 218-005 218-006

0.50 1.50 2.00 3.50 3.50 0.50 5.00 5.50 2.50 4.00 2.00 1.00 2.50 2.00 2.50 2.00

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder liner and piston, replacing one Valve seat insert cylinder head removed, replacing each Valve cover, fitting new gasket each Valves, decarbonizing and grinding Timing gear cover, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Big- end bearing shells, replacing in machine Flywheel housing with power take-off, removing Flywheel housing with power take-off, installing Vibration damper, removal Oil sump, replacing Oil sump gasket, changing Rubber cushion, replacing Engine mount, right rear, changing Engine mount, left rear, changing Engine mount, right front, changing Engine mount, left front, changing

0.50 6.00

LUBRICATING SYSTEM Oil filter, replacing Oil cooler, replacing

2.00 1.00 1.50 0.75 0.75 6.00 1.00 1.00 4.00 2.50 1.00

22 222-011 223-006 23 233-002 233-011 233-012 233-014 233-015 234-010 234-091 236-044 236-076 237-004 237-018

12/14/2014

Volvo Construction Equipment

527

G746B Op.no.

time (h)

25 251-002 251-004 252-020 252-022

1.00 0.75 4.00 2.00

255-071 255-072

4.00 3.00

Notes

STEERING

2.00 2.00 2.00 1.00 2.00 2.00 1.00 1.50 3.00 2.00 2.50 2.00 2.00 2.00 2.00 1.50 1.00 1.00 1.50 1.50 1.00 1.00 0.50 0.50 1.50 1.50 1.50

622-075

1.50

622-078

0.50

528

Volvo Construction Equipment

12/14/2014

G746B Op.no.

622-081

time (h)

10.00

64 645-004 645-005 645-021 645-031 645-032 645-033 645-034 645-052

1.00 1.00 1.50 1.00 1.00 0.50 1.50 1.50

645-077

2.50

645-081 647-089 647-992 648-001 648-002

1.50 0.50 2.00 1.00 1.00

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

4.00

FRAME LINK Frame joint, replacing bearings

1.00 0.50 0.50 0.50 0.50 0.50 1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing Tyres, checking pressure Wheel, installing

77 771-001 771-002 771-003 771-004 771-005 771-006 771-007

12/14/2014

Volvo Construction Equipment

529

530

Volvo Construction Equipment

12/14/2014

G780B Op.no.

time (h)

Notes

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 213-010 214-005

1.75 8.00 40.00 8.00 10.00 2.50 0.75

214-021 214-030 215-002 216-014 216-018 216-034 216-041 216-042 216-046 217-003 217-004 218-001 218-003 218-004 218-005 218-006

0.50 1.50 2.00 3.50 3.50 0.50 5.00 5.50 2.50 4.00 2.00 1.00 2.50 2.00 2.50 2.00

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder liner and piston, replacing one Valve seat insert cylinder head removed, replacing each Valve cover, fitting new gasket each Valves, decarbonizing and grinding Timing gear cover, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Big- end bearing shells, replacing in machine Flywheel housing with power take-off, removing Flywheel housing with power take-off, installing Vibration damper, removal Oil sump, replacing Oil sump gasket, changing Rubber cushion, replacing Engine mount, right rear, changing Engine mount, left rear, changing Engine mount, right front, changing Engine mount, left front, changing

0.50 6.00

LUBRICATING SYSTEM Oil filter, replacing Oil cooler, replacing

2.00 1.00 1.50 0.75 0.75 6.00 1.00 1.00 4.00 2.50 1.00

22 222-011 223-006 23 233-002 233-011 233-012 233-014 233-015 234-010 234-091 236-044 236-076 237-004 237-018

12/14/2014

Volvo Construction Equipment

531

G780B Op.no.

time (h)

25 251-002 251-004 252-020 252-022

1.00 0.75 4.00 2.00

255-071 255-072

4.00 3.00

Notes

STEERING

2.00 2.00 2.00 1.00 2.00 2.00 1.00 1.50 3.00 2.00 2.50 2.00 2.00 2.00 2.00 1.50 1.00 1.00 1.50 1.50 1.00 1.00 0.50 0.50 1.50 1.50 1.50

622-075

1.50

622-078

0.50

532

Volvo Construction Equipment

12/14/2014

G780B Op.no.

622-081

time (h)

10.00

64 645-004 645-005 645-021 645-031 645-032 645-033 645-034 645-052

1.00 1.00 1.50 1.00 1.00 0.50 1.50 1.50

645-077

2.50

645-081 647-089 647-992 648-001 648-002

1.50 0.50 2.00 1.00 1.00

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

4.00

FRAME LINK Frame joint, replacing bearings

1.00 0.50 0.50 0.50 0.50 0.50 1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing Tyres, checking pressure Wheel, installing

77 771-001 771-002 771-003 771-004 771-005 771-006 771-007

12/14/2014

Volvo Construction Equipment

533

534

Volvo Construction Equipment

12/14/2014

L110E Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

172-002 172-004 173-002 173-004 173-007 173-010 173-012

3.50 9.00 0.40 1.00 1.50 4.50 9.50

173-014

11.00

Maintenance service, every 2000 hours

173-016

10.00

Maintenance service, every 3000 hours

173-018

11.00

Maintenance service, every 4000 hours

173-022 173-059 173-061

0.50 1.00 1.50

Maintenance service, every 6000 hours Engine, changing oil and filter Transmission, changing oil and filter

1001 - 3499 60001 - 69999 70201 - 79999 1001 - 2165 60001 - 69999 70201 - 79999 1001 - 3499 60001 - 69999 70201 - 79999 1001 - 2165 60001 - 69999 70201 - 79999

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002

3.00

ENGINE Compression test

210-070

6.00

Engine, removing

210-072 214-012

8.00 4.50

Engine, installing Valves, adjusting

216-014

2.00

Crankshaft, replacing front oil seal

216-014

2.00

Crankshaft, replacing front oil seal

12/14/2014

Volvo Construction Equipment

2201 - 3499 61001 - 69999 70401 - 79999 2201 - 3499 61001 - 69999 70401 - 79999 2202 - 3499 61001 - 69999 70401 - 79999 2202 - 3499 61001 - 69999 70401 - 79999 1001 - 2165 60001 - 60999 70201 - 70201

535

L110E Op.no.

time (h)

217-002 218-001

4.00 3.00

Sump gasket, replacing incl cleaning oil strainer Rubber cushion, replacing

1.00

LUBRICATING SYSTEM Lubrication oil pressure, checking

23 233-001

0.40

FUEL SYSTEM Fuel system, bleeding

233-001

0.70

Fuel system, bleeding

233-004

0.80

Feed pump, checking feed pressure

233-020 236-002 236-076 236-077 236-078

0.10 0.50 1.25 1.00 0.25

237-004 237-030

2.00 1.00

Fuel filter, checking Stall speed, checking Injection pump, one changing Injection pump, one removing and refitting Injection pump, each additional removing and refitting Injector, replacing one High pressure fuel pump, checking

237-032

2.00

High pressure fuel pump, replacing

237-033 237-034

1.25 0.30

Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing

237-035

0.30

Fuel rail pressure sensor, replacing

237-036

0.70

Pressure relief valve (PRV), checking

237-038

0.70

Fuel control valve (FCV), checking

0.50 0.80

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Turbocharger, inspection

2.50

COOLING SYSTEM Radiator, removing

22 221-021

25 252-021 255-002 26 261-011

536

Notes

Volvo Construction Equipment

1001 - 2165 60001 - 60999 70201 - 70399 2202 - 3499 61001 - 69999 70401 - 79999 2202 - 3499 60001 - 69999 70201 - 79999

2201 - 3499 61001 - 69999 70401 - 79999 2201 - 3499 61001 - 69999 70401 - 79999 2201 - 3499 61001 - 69999 70401 - 79999 2201 - 3499 61001 - 69999 70401 - 79999 2201 - 3499 61001 - 69999 70401 - 79999 2201 - 3499 61001 - 69999 70401 - 79999

2002 - 3499

12/14/2014

L110E Op.no.

time (h)

Notes

261-013

4.00

Radiator, installing

61001 - 69999 70401 - 79999 2202 - 3499 61001 - 69999 70401 - 79999

263-010 263-016 263-051 263-062

0.40 0.50 1.50 2.50

Pump 3 (P3) standby pressure, checking Maximum fan speed, checking Cooling fan hydraulics, funktion check Cooling fan motor, replacing

2201 - 3499 61001 - 69999 70401 - 79999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

36 367-052

1.00

OTHER ELECTRICAL EQUIPMENT V-ECU, replacing

1.00 2.00

MISCELLANEOUS CareTrack Early Basic, installation CareTrack, installing new

39 390-901 390-902

POWER TRANSMISSION

41 414-003

2.00

CLUTCH; TORQUE CONVERTER Converter, replacing (engine removed)

42 421-002

0.70

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking

421-002

0.70

Transmission oil pressure, checking

421-008 421-009 421-051 421-068 421-069 421-071

3.00 1.00 0.25 12.00 14.00 32.00

46 461-002 461-003 461-005

12/14/2014

1.75 2.00 3.50

70225 - 79999 60270 - 69999 1511 - 3499 70201 - 70224 60001 - 60269 1001 - 1510

Gear selector valve, replacing Gear selector valve removed, reconditioning Transmission, resistance measuring of solenoides Transmission, removing (upwards) Transmission, installing (from above) Transmission removed, reconditioning FRONT AXLE; REAR AXLE Axle, removing Axle, installing Drive shaft, replacing one side

Volvo Construction Equipment

537

L110E Op.no.

time (h)

463-002 463-003 463-043

4.50 4.50 4.00

Notes

Axle, removing Axle, installing Hub, replacing seal

BRAKE

51 517-001 517-004

WHEEL BRAKE Brake linings, checking wear Brake disc, replacing both sides

0.50 4.50

52 520-001 520-002 520-005

0.75 0.50 0.50

520-037 525-009 527-001

1.00 0.50 0.50

STEERING

64 645-006 645-028

3.00 0.50

645-081 645-082

1.50 1.50

STEERING Steering cylinder, replacing Steering system, checking and adjusting working pressure Steering valve removed, reconditioning Steering valve, replacing

0.50 1.25

LEVER STEERING Lever steering (CDC) adjusting steering speed CDC, checking lever signals

66 660-003 660-005

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

1.75 1.75

FRAME Counterweight, removing Counterweight, fitting

0.75

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

538

Volvo Construction Equipment

12/14/2014

L110E Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 818-020

3.00 3.50 1.75

CAB, NAKED; CANOPY Cab, removing Cab, installing Viscous cab suspension, changing one unit

82 821-001

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing

821-002

2.00

Engine hood, installing

2.00 1.25 1.00 0.75 1.25

AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing Heat control valve, replacing Cooling unit, performance test Evaporator, cleaning

87 873-004 873-006 873-008 874-003 874-059

2202 - 3499 66001 - 69999 71401 - 79999 2202 - 3499 61001 - 69999 70401 - 79999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002

GENERAL Hydraulic system, bleeding

3.00

91 911-040

0.25

912-019 912-021 912-023 913-003

0.50 0.30 0.70 1.25

913-004

1.00

913-005 913-006 914-055 914-058 916-003 916-006

0.50 0.75 0.50 3.50 1.00 0.50

12/14/2014

Volvo Construction Equipment

539

L110E Op.no.

time (h)

916-019 916-070

0.25 0.10

916-071 916-074

2.50 0.30

Notes

3rd/4th hydraulic function, pressure check Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Boom suspension system, changing accumulator Boom suspension system, test drive with load

94 945-002

3.50

945-003

0.25

945-004 945-005 945-006 945-008 945-009 945-010 945-011

4.00 4.00 3.00 3.00 5.00 3.50 2.00

945-016 945-054 945-056

5.00 1.75 1.00

945-062 945-063 945-064 945-066 945-067 945-068 945-069

2.00 0.75 2.00 2.00 0.75 3.00 3.00

UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine Lift cylinder removed, repacking Tilt cylinder, replacing Tilt cylinder, repacking in machine Tilt cylinder removed, repacking Implemental attachment, replacing hydraulic cylinder Lift frame, replacing bearing in upper mounting "O" Implement attachment, replacing Implement attachment, repacking removed hydraulic cylinder T-link upper, replacing "HIJ" T-link upper removed, replacing bearings "HIJ" T-link, lower, replacing "IB" Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing bearing "GDF" Tilt arm, replacing "GDF"

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

540

Volvo Construction Equipment

12/14/2014

L110F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-006

0.30

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 176-001

3.50 7.50 0.40 0.70 1.00 2.50 4.00 9.50 10.00 10.00 0.60

19 191-021 191-022

0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-068

0.30 0.70

200-070

0.30

GENERAL VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

3.00 3.00 6.00 6.00 9.00 9.50 4.50 2.00

ENGINE Compression test Compression test Engine, removing Engine, removing Engine, installing Engine, installing Valves, adjusting Crankshaft, replacing front oil seal

21 210-002 210-002 210-070 210-070 210-072 210-072 214-012 216-014 22 221-022 23 230-001

12/14/2014

0.40

0.50

3501 - 9999 3501 - 9999

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check

Volvo Construction Equipment

541

L110F Op.no.

time (h)

233-001 233-004 233-020 234-011 234-012 236-002 237-002 237-002 237-030 237-032 237-033 237-034 237-035 237-036 237-038

0.70 0.80 0.10 0.90 1.50 0.50 1.75 1.75 1.00 2.00 1.25 0.80 0.30 0.70 0.70

Fuel system, bleeding Feed pump, checking feed pressure Fuel filter, checking Fuel tank, removing Fuel tank, installing Stall speed, checking Injectors, replacing all Injectors, replacing all High pressure fuel pump, checking High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel control valve (FCV), checking

0.80

INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection

25 255-002 26 260-001 261-011 261-013 263-011

0.70 2.50 4.00 0.70

263-021

0.20

263-051 263-062 263-071 263-072 263-073 263-081 263-082

1.25 2.50 0.50 0.20 0.20 0.60 1.25

Notes

COOLING SYSTEM Carbon dioxide in coolant system, checking Radiator, removing Radiator, installing Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) Pump 3 (P3), max pressure and fan speed, checking and adjusting Cooling fan hydraulics, funktion check Cooling fan motor, replacing Fan control valve, removing Fan control valve, seal replacement Fan control valve, installing Hydraulic pump P3, removal Hydraulic pump P3, installation

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30

BATTERY Batteries, replacing

31 311-002

542

Volvo Construction Equipment

12/14/2014

L110F Op.no.

time (h)

311-005

0.40

36 366-064

1.50

366-066

0.70

Notes

Battery condition, check OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

38 386-016

1.00

386-038

0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Temperature sensor cooling system, replacing 4255 - 9999 61800 - 69999 70653 - 79999 Engine rotation speed sensor, replacing

2.00

MISCELLANEOUS CareTrack, installing new

39 390-902

POWER TRANSMISSION

42 421-002

0.80

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking

421-002

0.50

Transmission oil pressure, checking

421-025 421-026 421-049 421-054 421-070 421-072 421-099

2.50 0.60 0.10 1.75 5.50 9.50 0.70

Transmission solenoid, replacing Transmission pressure sensor, replacing Transmission, functional check Seal for rear output shaft, replacing Transmission, removing Transmission, installing Transmission, calibration

0.70 1.25 5.00 2.50 2.50 5.00 0.70 1.25 0.20 1.25

FRONT AXLE; REAR AXLE Hub reduction, removing Hub reduction, installing Hub, replacing seal Axle, removing Axle, installing Hub, replacing seal Hub reduction, removing Hub reduction, installing Differential lock, function check Differential lock, adjusting

46 461-037 461-038 461-043 463-002 463-003 463-043 463-045 463-046 468-006 468-051

12/14/2014

Volvo Construction Equipment

4398 - 9999 70656 - 79999 3501 - 4397 70601 - 70655

4492 - 4999 70675 - 79999 61915 - 69999

543

L110F Op.no.

time (h)

Notes

BRAKE

51 510-003 516-005

0.50 2.50

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing

516-005

3.00

Brake disc, replacing

516-050

2.50

Brake piston, replacing seals

517-005

3.00

Brake disc, replacing

517-005

2.50

Brake disc, replacing

517-050

2.50

Brake piston, replacing seals

52 520-001 520-002 520-005

0.80 0.20 0.20

520-037 525-005 525-006 525-009 527-001

0.30 0.50 0.70 0.50 0.10

527-009

0.60

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, removal Foot brake valve, installation Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, check

55 550-006 550-023

2.50 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

550-023

0.10

Parking brake, function checking

STEERING

60 600-001

GENERAL Steering system, function check

544

0.10

Volvo Construction Equipment

3501 - 4445 61501 - 61914 70601 - 70674 4445 - 9999 61915 - 69999 70675 - 79999 4445 - 9999 61915 - 69999 70675 - 79999 4445 - 9999 61915 - 69999 70675 - 79999 3501 - 4445 61501 - 61914 70601 - 70674 4445 - 9999 61915 - 69999 70675 - 79999

3501 - 4391 61501 - 61878 4391 - 9999 61879 - 69999

12/14/2014

L110F Op.no.

time (h)

64 645-004 645-005 645-028

0.80 1.50 0.30

645-052

0.60

645-063 645-082 645-091 645-092 647-091

0.60 1.25 1.00 1.50 0.40

66 660-006

0.90

660-007

1.25

660-011 660-012

0.20 0.40

Notes

STEERING Steering cylinder, removing Steering cylinder, installing Steering system, checking and adjusting working pressure Steering cylinder removed, reconditioning excl replacing bearings Steering cylinder, repacking Steering valve, replacing Shift valve, removing Shift valve, installing Secondary steering pump, checking and adjusting working pressure LEVER STEERING Comfort drive control (CDC), angle sensor, changing Comfort drive control (CDC), solenoid valve, changing Lever steering (CDC), functional check Comfort Drive Control, servo pressure, checking

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

75 755-003

5.50

AXLE SUSPENSION Axle suspension, replacing bushes and seals

0.50 0.30 0.50 0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

77 771-002 771-003 771-004 771-005

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-001 810-002 810-002

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, removing Cab, installing Cab, installing

12/14/2014

2.50 2.50 2.00 2.50 3.50

Volvo Construction Equipment

545

L110F Op.no.

time (h)

810-002 818-020

3.00 1.75

Cab, installing Viscous cab suspension, changing one unit

0.90 2.00 0.20

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing Engine hood, manually operating

0.20 0.30

DOORS; HATCH; COVER PLATE, (all) Door lock, changing Door lock cylinder, replacing

2.50 1.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

82 821-001 821-002 821-012 83 834-011 834-013 84 843-002 843-013 85 852-010 87 870-010 870-011 870-012

0.50 0.70 0.90

870-013

1.25

873-004

2.50

873-004 873-006

1.50 2.50

873-008 873-011

0.70 0.80

873-019 873-019

0.50 0.90

874-006 874-010 874-011 874-011 874-012

2.50 2.00 1.75 1.75 2.50

546

Notes

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Climate unit, removing 4255 - 9999 61800 - 69999 70653 - 79999 Climate unit, installing 4255 - 9999 61800 - 69999 70653 - 79999 Heater core, replacing 4255 - 9999 61800 - 69999 70653 - 79999 Heater core, replacing Fan motor, replacing 4255 - 9999 61800 - 69999 70653 - 79999 Heat control valve, replacing Air mix door actuator, replacing 4255 - 9999 61800 - 69999 70653 - 79999 ECC control unit, replacing ECC control unit, replacing 4255 - 9999 61800 - 69999 70653 - 79999 Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling

Volvo Construction Equipment

12/14/2014

L110F Op.no.

time (h)

Notes

874-012

3.00

Evaporator, replacing incl draining and filling

874-013

2.00

Expansion valve, replacing incl draining and filling

4255 - 9999 61800 - 69999 70653 - 79999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-031

3.00 0.80

900-032

0.50

GENERAL Hydraulic system, bleeding V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 911-040

0.20

912-018 912-021 912-023 912-023 912-120 912-121 912-122 912-123 912-124 912-125 912-125

0.20 0.70 0.70 1.00 0.20 0.80 0.70 0.90 0.90 0.60 0.60

912-126

0.10

912-127 912-151 912-152 912-153 912-154 912-155 913-001

0.20 0.60 1.25 3.00 2.50 3.00 0.60

913-003

1.25

12/14/2014

Volvo Construction Equipment

547

L110F Op.no.

time (h)

913-004

0.90

913-034 913-034 913-044 913-050 913-051 913-060 913-061 913-064 913-069 914-047 914-048 914-049 914-052

0.20 0.20 1.25 2.50 5.00 2.50 5.00 0.50 1.00 0.20 0.20 0.10 0.40

914-055 914-063

0.50 0.60

914-063

0.40

914-064 914-065 916-002

0.80 1.25 1.25

916-003 916-006

0.60 0.60

916-017 916-018

0.50 0.60

916-020

0.20

916-070

0.20

916-072

0.20

916-074

0.30

Hydraulic pump, checking and adjusting max working pressure Lifting time, checking Lifting time, checking Hydraulic pump P1 and P2, checking function Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P1, removal Hydraulic pump P1, installation Hydraulic pump, power control checking Hydraulic power control valve, replacing Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Accumulator, checking (pressure back-up for servo circuit) Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Servo pressure, checking at the spool in control valve Servo valve, removal Servo valve, installation Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, solenoid valve, changing 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding Boom suspension system, test drive with load

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check

1.75 1.75

UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine

92 924-036 94 945-005 945-009

548

Notes

Volvo Construction Equipment

12/14/2014

L110F Op.no.

time (h)

99 992-002 992-003

4.00 4.00

993-025 993-030

2.50 0.80

12/14/2014

Notes

MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning 5305 - 9999 Shift valve, checking

Volvo Construction Equipment

549

550

Volvo Construction Equipment

12/14/2014

L120D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-007 173-010 173-012 173-014 173-059 173-061 173-070 173-074 173-075

4.50 12.00 1.25 3.50 7.50 12.00 1.00 1.50 1.50 1.75 3.00

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 211-018 211-068

1.75 7.50 40.00 8.50 8.00 10.00 4.00

211-071 211-080 211-082 212-007

0.50 4.50 7.00 4.00

212-011

0.50

213-010 213-018 214-012 214-027 214-093 215-002

14.00 24.00 1.50 0.50 0.50 6.00

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder heads all, replacing gaskets Cylinder heads all removed, decarbonizing and grinding in valves Cylinder head removed, pressure testing each Cylinder heads all, removing Cylinder heads all, fitting Cylinder block, liners removed, milling of all liner locations Cylinder, cylinder heads removed, measuring wear in all cylinders Cylinder liner and piston, replacing one Cylinder liners and pistons, replacing all Valves, adjusting Inspection cover, fitting new gasket Rocker arm mechanism removed, reconditioning Timing gear cover, fitting new gasket in machine

12/14/2014

Volvo Construction Equipment

551

L120D Op.no.

215-030 215-032 215-040 216-014 216-018 217-002 22 221-006 221-014 223-006

time (h)

8.00 9.00 2.00 3.00 13.00 5.00 0.25 6.00 3.00

Notes

Timing gear, replacing in machine Timing gear case, fitting new gasket in machine Injection pump, drive shaft, replacing seal Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer LUBRICATING SYSTEM Oil pressure relief valve, replacing Oil pump, replacing Oil cooler, replacing

23 233-001 233-002 233-004 233-014 233-015 234-010 236-001 236-002 236-030 236-044 236-073

0.25 0.75 0.50 0.50 0.25 4.00 0.50 0.25 1.50 1.00 2.00

237-002 237-004 237-007 237-016 237-018 237-020 237-080

1.50 0.75 0.25 1.50 0.50 0.50 2.00

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel filters, replacing Fuel filter extra, replacing Fuel tank, replacing Idling speed, checking and adjusting Stall speed, checking Injection timing, checking Injection timing, checking Injection pump, replacing incl setting injection timing Injectors, replacing all Injector, replacing one Overflow valve, replacing Injectors, replacing copper sleeve in machine Delivery pipe, replacing one Pressure equalizer, replacing Injectors removed, reconditioning all

1.00 2.00 1.25 1.50 0.50 1.00 0.25 0.25 0.25 2.00

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, rubber cuchion replacing Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, replacing Air cleaner, checking prssure drop indicator Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing

25 251-002 251-004 252-019 252-020 252-021 255-071 256-002 256-003 256-004 256-006

552

Volvo Construction Equipment

12/14/2014

L120D Op.no.

26 261-004 261-008 261-012 261-014 261-018 262-002 262-071 262-098 263-012 263-022 27 273-021 273-023

time (h)

1.00 3.00 1.00 1.00 1.00 1.50 1.50 1.00 0.75 1.00

0.75 0.50

Notes

COOLING SYSTEM Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Coolant pump removed, reconditioning Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts ENGINE CONTROL Stop magnet, replacing Electrical engine shut down, check and adjusting

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-003 311-006 311-008

1.00 0.50 0.50 1.00

BATTERY Battery charging capacity, checking Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Charging regulator, replacing

0.75

STARTING SYSTEM Starter motor, replacing

32 321-002 322-005 33 331-018 35 352-024

0.50

353-016 353-018 356-056

0.50 0.25 0.50

LIGHTING Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy

0.25 0.75 0.25 0.25

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing

36 361-002 361-010 361-017 362-002

12/14/2014

Volvo Construction Equipment

553

L120D Op.no.

time (h)

362-003 363-001 363-002 363-004 364-004 364-008 367-052

0.50 0.50 0.75 0.25 0.50 0.25 1.25

Reverse alarm, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing V-ECU, replacing

1.00

CABLE; FUSE; RELAY Relay CU201, replacing

0.50 0.50 0.50 0.50 0.50 1.00 0.75 1.00 0.50 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission oil pressure sensor, replacing Transmission temperature sensor, replacing Transmission, revolution sensor, replacing Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Induction sensor (lifting cylinder) replacing Induction sensor (tilt cylinder) replacing Transmission temperature gauge, replacing Information display, replacing

1.00 0.50

MISCELLANEOUS CareTrack Early Basic, installation Voltage converter, replacing

37 372-031 38 386-003 386-004 386-005 386-006 386-007 386-011 386-035 386-036 387-004 387-005 39 390-901 393-001

Notes

POWER TRANSMISSION

42 420-012 421-002 421-008 421-009 421-018 421-023

2.00 0.75 3.00 1.75 17.00 1.00

421-047 421-048 421-068 421-069 421-071

0.75 0.75 9.00 10.00 32.00

TRANSMISSION, HYDRAULIC CONTROL Oil draining pipe, replacing Transmission oil pressure, checking Gear selector valve, replacing Gear selector valve removed, reconditioning Converter, replacing Lubrication and converter pressure valve, replacing Gear selector, replacing Gear selector valve, replacing one solenoid Transmission, removing (upwards) Transmission, installing (from above) Transmission removed, reconditioning

554

Volvo Construction Equipment

12/14/2014

L120D Op.no.

time (h)

45 451-001

0.25

451-002 451-004 451-007 451-010 451-013

2.00 1.50 1.50 2.00 1.50

Notes

46 460-001

0.75

460-002 461-001 461-011 461-012 461-014 461-042 461-043 461-052 461-053 463-001 463-005 463-012 463-014 463-042 463-043

1.00 4.00 5.00 6.00 2.00 6.00 4.00 0.25 1.00 5.00 2.00 6.00 2.00 6.00 4.00

FRONT AXLE; REAR AXLE Axle suspension, measuring axial and radial clearanse Axle suspension, adjusting axial clearance Axle, replacing Centre gear , removing and fitting Centre gear removed, reconditioning Pinion front, fitting new gasket Hub reduction gear, reconditioning one side Hub, replacing seal Differential lock front, repacking excl adjusting Differential lock, adjusting engagement Axle, replacing Drive shaft, replacing one side Centre gear removed, reconditioning Pinion rear, fitting new gasket Hub reduction gear, reconditioning one side Hub, replacing seal

1.50

MISCELLANEOUS Oil cooler, replacing

49 491-006

BRAKE

51 516-001 517-001 517-004 517-050

0.50 0.50 4.00 3.00

WHEEL BRAKE Brake linings, checking wear Brake linings, checking wear Brake disc, replacing both sides Brake piston, replacing seals

0.50 0.50 0.50

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, adjusting unloading pressure

52 520-001 520-002 520-004

12/14/2014

Volvo Construction Equipment

555

L120D Op.no.

time (h)

520-005

0.50

520-037 525-008 525-009 527-001

1.00 1.75 1.25 0.50

527-002 527-004

0.50 2.00

Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, replacing Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, replacing Hydraulic pump, replacing

4.50 1.00

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, replacing control valve

55 550-006 550-008

Notes

STEERING

64 641-021 645-003 645-006 645-010 645-015

1.50 0.25 1.75 2.00 0.50

645-020

1.75

645-021 645-028

1.50 0.75

645-054 645-060 645-073 645-077

2.00 3.00 2.00 1.75

645-081 645-082 647-093

1.50 2.00 1.00

STEERING Adjustable steering column, replacing Steering system working pressure, checking Steering cylinder, replacing Hydraulic pump, replacing Steering system, checking and adjusting standby pressure Steering system, checking and adjusting shock and anti-cavitation-valve Valve block, replacing Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder, repacking in machine Hydraulic pump removed, reconditioning Steering cylinder removed, reconditioning incl replacing bearings Steering valve removed, reconditioning Steering valve, replacing Auxiliary steering, replacing hydraulic pump

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

556

0.50 12.00

Volvo Construction Equipment

12/14/2014

L120D Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 818-015

3.00 3.50 1.75

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab suspension, rubber element replacing

0.25

ENGINE HOOD; MUDGUARD; FOOT STEP Gas spring (radiator casing), replacing

4.50 0.75 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

5.00 5.00 5.00 5.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

82 823-001 83 831-004 831-006 831-014 84 843-002 843-012 843-013 843-048 85 852-006

1.25

852-007

1.25

87 872-001 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-015

12/14/2014

0.25 1.00 1.00 0.75 0.75 1.00 0.75 1.00 4.00 0.50 4.00 3.00 4.00 3.50 0.75 0.75

CAB INTERIOR/UPHOLSTERY Operators seat, air suspensioned, control, replacing Operators seat (air suspensioned), backrest replacing AIR CONDITIONING UNIT Cab filter, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Thermostat, replacing Compressor, replacing shaft seal (compressor removed)

Volvo Construction Equipment

557

L120D Op.no.

time (h)

874-016

0.75

874-017

1.75

874-019

0.50

Notes

Compressor, replacing magnetic clutch (compressor removed) Compressor, replacing magnetic clutch in machine Compressor, replacing valve plate (compressor removed)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-038 912-001 912-002 912-004 912-009 913-002

2.00 2.00 5.00 2.00 4.00 0.75 0.50 1.00

913-004

1.00

913-010 913-011 914-054 914-055 914-057 914-058 914-060 914-062 914-063

5.00 1.75 1.75 0.50 0.50 3.00 2.00 0.50 0.50

914-075 915-001 916-001 916-002

2.00 1.00 0.50 0.75

916-003 916-004

1.00 1.50

916-005

1.00

916-071 916-073

2.50 2.50

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Hydraulic oil tank, replacing Control valve, replacing Control valve removed, reconditioning Control valve, low pressure valve, replacing Shock valve, tilt function, checking and adjusting Hydraulic pump, checking and adjusting unloading pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Hydraulic pump removed, reconditioning Servo valve, adjusting control Servo pressure, checking and adjusting Servo pressure, check Servo valve, replacing Servo pump, replacing Pressure limiting valve, replacing Servo pressure, checking at the spool in control valve Servo valve removed, reconditioning Servo valve, solenoid replacing Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, checking closing pressure Boom suspension system, checking opening pressure Boom suspension system, changing accumulator Boom suspension system, changing valve

558

Volvo Construction Equipment

12/14/2014

L120D Op.no.

time (h)

Notes

94 945-002

3.50

945-003

0.25

945-004 945-005 945-006 945-008 945-009 945-010 945-011

4.00 4.00 3.00 3.00 5.00 3.50 2.00

945-016 945-054 945-056

5.00 1.75 1.00

945-062 945-063 945-064 945-066 945-067 945-068 945-069

2.00 0.75 2.00 2.00 0.75 3.00 3.00

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

12/14/2014

Volvo Construction Equipment

559

560

Volvo Construction Equipment

12/14/2014

L120E Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

172-002 172-004 173-002 173-004 173-007 173-010 173-012

3.50 9.00 0.40 1.00 1.50 4.50 9.50

173-014

11.00

Maintenance service, every 2000 hours

173-016 173-018

10.00 11.00

Maintenance service, every 3000 hours Maintenance service, every 4000 hours

173-022 173-059 173-061 173-070

0.50 1.00 1.50 1.50

Maintenance service, every 6000 hours Engine, changing oil and filter Transmission, changing oil and filter Axles, changing oil

16001 - 19668 64001 - 65999 70701 - 71399 16001 - 19668 64001 - 64001 70701 - 71399 16001 - 19668 70701 - 79999 64001 - 69999

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002

3.00

ENGINE Compression test

210-070

6.00

Engine, removing

210-072 214-012

8.00 4.50

Engine, installing Valves, adjusting

214-036 216-014

1.50 2.00

Valve covers, fitting new gasket Crankshaft, replacing front oil seal

216-014

2.00

Crankshaft, replacing front oil seal

12/14/2014

Volvo Construction Equipment

19801 - 22999 71401 - 79999 66001 - 69999 19801 - 22999 71401 - 79999 66001 - 69999 19804 - 22999 71401 - 79999 66001 - 69999 19804 - 22999 71401 - 79999 66001 - 69999 16001 - 19668 70701 - 71399 64001 - 65999

561

L120E Op.no.

216-018 217-002 218-001 22 221-021

time (h)

16.00 4.00 3.00

Notes

Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer Rubber cushion, replacing

1.00

LUBRICATING SYSTEM Lubrication oil pressure, checking

23 233-001

0.40

FUEL SYSTEM Fuel system, bleeding

233-001

0.70

Fuel system, bleeding

233-002 233-004

0.50 0.80

Feed pump, replacing Feed pump, checking feed pressure

233-014 233-020 236-002 237-004 237-018 237-030

0.50 0.10 0.50 2.00 1.25 1.00

Fuel filters, replacing Fuel filter, checking Stall speed, checking Injector, replacing one Delivery pipe, replacing one High pressure fuel pump, checking

237-032

2.00

High pressure fuel pump, replacing

237-033 237-034

1.25 0.30

Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing

237-035

0.30

Fuel rail pressure sensor, replacing

237-036

0.70

Pressure relief valve (PRV), checking

237-038

0.70

Fuel control valve (FCV), checking

0.50 0.80 3.00

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Turbocharger, inspection Intercooler, replacing

25 252-021 255-002 258-002

562

Volvo Construction Equipment

16001 - 19668 70701 - 71399 64001 - 65999 19804 - 22999 71401 - 79999 66001 - 69999 19804 - 22999 71401 - 79999 66001 - 69999

19801 - 22999 71401 - 79999 66001 - 69999 19801 - 22999 71401 - 79999 66001 - 69999 19804 - 22999 71401 - 79999 66001 - 69999 19801 - 22999 71401 - 79999 66001 - 69999 19801 - 22999 71401 - 79999 66001 - 69999 19801 - 22999 71401 - 79999 66001 - 69999

12/14/2014

L120E Op.no.

time (h)

Notes

26 261-004 261-011

1.00 2.50

COOLING SYSTEM Coolant, changing Radiator, removing

261-013

4.00

Radiator, installing

262-002 262-098 263-010 263-012 263-016 263-022

2.00 1.00 0.40 0.50 0.50 1.00

263-051 263-062

1.50 2.50

Coolant pump, replacing Thermostat, replacing Pump 3 (P3) standby pressure, checking Fan belt and/or alternator belt, replacing Maximum fan speed, checking Fan belt and/or alternator-, compressor belt, replacing all belts Cooling fan hydraulics, funktion check Cooling fan motor, replacing

19804 - 22999 70701 - 79999 64002 - 69999 19804 - 22999 71401 - 79999 66001 - 69999

19804 - 22999 71401 - 79999 66001 - 69999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

33 331-018

0.75

STARTING SYSTEM Starter motor, replacing

1.00

OTHER ELECTRICAL EQUIPMENT V-ECU, replacing

1.00 2.00

MISCELLANEOUS CareTrack Early Basic, installation CareTrack, installing new

36 367-052 39 390-901 390-902

POWER TRANSMISSION

42 421-002

0.70

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking

421-002

0.70

Transmission oil pressure, checking

421-008 421-009

3.00 1.00

Gear selector valve, replacing Gear selector valve removed, reconditioning

12/14/2014

Volvo Construction Equipment

64544 - 69999 70856 - 79999 18192 - 22999 64001 - 64543 70701 - 70855 16001 - 18191

563

L120E Op.no.

421-051 421-068 421-069 421-071 45 451-004 451-010

time (h)

0.25 12.00 14.00 32.00 1.00 1.00

46 460-001

1.00

461-002 461-003 461-005 463-002 463-003 463-043

1.75 2.00 3.50 4.50 4.50 4.00

Notes

Transmission, resistance measuring of solenoides Transmission, removing (upwards) Transmission, installing (from above) Transmission removed, reconditioning PROPELLER SHAFT Propeller shaft, rear, replacing Propeller shaft, front, replacing FRONT AXLE; REAR AXLE Axle suspension, measuring axial and radial clearanse Axle, removing Axle, installing Drive shaft, replacing one side Axle, removing Axle, installing Hub, replacing seal

BRAKE

51 517-001 517-004

WHEEL BRAKE Brake linings, checking wear Brake disc, replacing both sides

0.50 4.50

52 520-001 520-002 520-005

0.75 0.50 0.50

520-037 525-009 527-001

1.00 0.50 0.50

STEERING

64 645-006 645-028

3.00 0.50

645-081 645-082

1.50 1.50

STEERING Steering cylinder, replacing Steering system, checking and adjusting working pressure Steering valve removed, reconditioning Steering valve, replacing

564

Volvo Construction Equipment

12/14/2014

L120E Op.no.

66 660-003 660-005

time (h)

0.50 1.25

Notes

LEVER STEERING Lever steering (CDC) adjusting steering speed CDC, checking lever signals

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

1.75 1.75

FRAME Counterweight, removing Counterweight, fitting

0.75

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 818-020

3.00 3.50 1.75

CAB, NAKED; CANOPY Cab, removing Cab, installing Viscous cab suspension, changing one unit

82 821-001

0.90

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing

821-002

2.00

Engine hood, installing

2.00 1.25 1.00 0.25

AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing Heat control valve, replacing Belt, replacing

87 873-004 873-006 873-008 874-007

19804 - 22999 66001 - 69999 71401 - 79999 19804 - 22999 66001 - 69999 71401 - 79999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002

GENERAL Hydraulic system, bleeding

12/14/2014

3.00

Volvo Construction Equipment

565

L120E Op.no.

time (h)

91 911-040

0.25

912-019 912-021 912-023 913-003

0.50 0.30 0.70 1.25

913-004

1.00

913-005 913-006 914-055 914-058 916-003 916-006

0.50 0.75 0.50 3.50 1.00 0.50

916-019 916-070

0.25 0.10

916-071 916-074

2.50 0.30

94 945-002

3.50

945-003

0.25

945-004 945-005 945-006 945-008 945-009 945-010 945-011

4.00 4.00 3.00 3.00 5.00 3.50 2.00

945-016 945-054 945-056

5.00 1.75 1.00

945-062 945-063 945-064 945-066 945-067

2.00 0.75 2.00 2.00 0.75

566

Notes

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Shock valve removed, checking Shock valve, tilt function, checking Shock valve lift function, checking Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, flow control LS (load sense) pressure, checking Servo pressure, checking and adjusting Servo valve, replacing Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting 3rd/4th hydraulic function, pressure check Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Boom suspension system, changing accumulator Boom suspension system, test drive with load UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine Lift cylinder removed, repacking Tilt cylinder, replacing Tilt cylinder, repacking in machine Tilt cylinder removed, repacking Implemental attachment, replacing hydraulic cylinder Lift frame, replacing bearing in upper mounting "O" Implement attachment, replacing Implement attachment, repacking removed hydraulic cylinder T-link upper, replacing "HIJ" T-link upper removed, replacing bearings "HIJ" T-link, lower, replacing "IB" Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH"

Volvo Construction Equipment

12/14/2014

L120E Op.no.

time (h)

945-068 945-069

3.00 3.00

Tilt arm, replacing bearing "GDF" Tilt arm, replacing "GDF"

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

12/14/2014

Notes

Volvo Construction Equipment

567

568

Volvo Construction Equipment

12/14/2014

L120F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-006

0.30

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 176-001

3.50 7.50 0.40 0.70 1.00 2.50 4.00 9.50 10.00 10.00 0.60

19 191-021 191-022

0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-068

0.30 0.70

200-070

0.30

GENERAL VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

3.00 3.00 6.00 6.00 9.00 9.50 4.50 2.00

ENGINE Compression test Compression test Engine, removing Engine, removing Engine, installing Engine, installing Valves, adjusting Crankshaft, replacing front oil seal

21 210-002 210-002 210-070 210-070 210-072 210-072 214-012 216-014 22 221-022 23 230-001

12/14/2014

0.40

0.50

23001 - 29999 23001 - 29999

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge FUEL SYSTEM Carbon dioxide in fuel system, check

Volvo Construction Equipment

569

L120F Op.no.

time (h)

233-001 233-004 233-020 234-011 234-012 236-002 237-002 237-002 237-030 237-032 237-033 237-034 237-035 237-036 237-038

0.70 0.80 0.10 0.90 1.50 0.50 1.75 1.75 1.00 2.00 1.25 0.80 0.30 0.70 0.70

0.80

INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection

25 255-002 26 260-001 261-011 261-013 263-011

0.70 2.50 4.00 0.70

263-021

0.20

263-051 263-062 263-071 263-072 263-073 263-081 263-082

1.25 2.50 0.50 0.20 0.20 0.60 1.25

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30

BATTERY Batteries, replacing

31 311-002

570

Volvo Construction Equipment

12/14/2014

L120F Op.no.

time (h)

311-005

0.40

36 366-064

1.50

366-066

0.70

Notes

Battery condition, check OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

38 386-016

1.00

386-038

0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Temperature sensor cooling system, replacing 24627 - 29999 71879 - 79999 66648 - 69999 Engine rotation speed sensor, replacing

2.00

MISCELLANEOUS CareTrack, installing new

39 390-902

POWER TRANSMISSION

42 421-002

0.80

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking

421-002

0.50

Transmission oil pressure, checking

421-025 421-026 421-049 421-054 421-070 421-072 421-099

2.50 0.60 0.10 1.75 5.50 9.50 0.70

0.70 1.25 5.00 2.50 2.50 5.00 0.70 1.25 0.20

46 461-037 461-038 461-043 463-002 463-003 463-043 463-045 463-046 468-006

12/14/2014

Volvo Construction Equipment

54781 - 59999 24926 - 29999 71894 - 79999 50000 - 54780 23001 - 24925 71701 - 71893

54791 - 59999 29999 - 29999 66754 - 69999 71957 - 79999

571

L120F Op.no.

time (h)

468-051

1.25

Notes

Differential lock, adjusting

BRAKE

51 510-003 516-005

0.50 2.50

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing

516-005

3.00

Brake disc, replacing

516-050

2.50

Brake piston, replacing seals

517-005

2.50

Brake disc, replacing

517-005

3.00

Brake disc, replacing

517-050

2.50

Brake piston, replacing seals

52 520-001 520-002 520-005

0.80 0.20 0.20

520-037 525-005 525-006 525-009 527-001

0.30 0.50 0.70 0.50 0.10

527-009

0.60

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, removal Foot brake valve, installation Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, check

2.50 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking

55 550-006 550-023

572

Volvo Construction Equipment

66401 - 66753 71701 - 71956 23001 - 24981 50000 - 54780 66754 - 69999 71957 - 79999 24981 - 29999 54781 - 59999 66754 - 69999 71957 - 79999 24981 - 29999 54781 - 59999 66401 - 66753 71701 - 71956 23001 - 24981 50000 - 54780 66754 - 69999 71957 - 79999 24981 - 29999 54781 - 59999 66754 - 69999 71957 - 79999 24981 - 29999 54781 - 59999

23001 - 24924 66401 - 66728

12/14/2014

L120F Op.no.

time (h)

550-023

0.10

Notes

Parking brake, function checking

STEERING

60 600-001

GENERAL Steering system, function check

0.10

64 645-004 645-005 645-028

0.80 1.50 0.30

645-052

0.60

645-063 645-082 645-091 645-092 647-091

0.60 1.25 1.00 1.50 0.40

66 660-006

0.90

660-007

1.25

660-011 660-012

0.20 0.40

24925 - 29999 66729 - 69999

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

75 755-003

5.50

AXLE SUSPENSION Axle suspension, replacing bushes and seals

0.50 0.30 0.50 0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

77 771-002 771-003 771-004 771-005

12/14/2014

Volvo Construction Equipment

573

L120F Op.no.

time (h)

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-001 810-002 810-002 810-002 818-020

2.50 2.50 2.00 2.50 3.50 3.00 1.75

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, removing Cab, installing Cab, installing Cab, installing Viscous cab suspension, changing one unit

0.90 2.00

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.20 0.30

DOORS; HATCH; COVER PLATE, (all) Door lock, changing Door lock cylinder, replacing

2.50 1.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

82 821-001 821-002 83 834-011 834-013 84 843-002 843-013 85 852-010 87 870-010 870-011 870-012

0.50 0.70 0.90

870-013

1.25

873-004

2.50

873-004 873-006

1.50 2.50

873-008 873-011

0.70 0.80

873-019

0.50

574

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Climate unit, removing 24627 - 29999 71879 - 79999 66648 - 69999 Climate unit, installing 24627 - 29999 71879 - 79999 66648 - 69999 Heater core, replacing 24627 - 29999 71879 - 79999 66648 - 69999 Heater core, replacing Fan motor, replacing 24627 - 29999 71879 - 79999 66648 - 69999 Heat control valve, replacing Air mix door actuator, replacing 24627 - 29999 71879 - 79999 66648 - 69999 ECC control unit, replacing

Volvo Construction Equipment

12/14/2014

L120F Op.no.

time (h)

Notes

873-019

0.90

ECC control unit, replacing

874-006 874-010 874-011 874-011 874-012 874-012

2.50 2.00 1.75 1.75 2.50 3.00

Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, replacing incl draining and filling

874-013

2.00

Expansion valve, replacing incl draining and filling

24627 - 29999 71879 - 79999 66648 - 69999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-031

3.00 0.80

900-032

0.50

GENERAL Hydraulic system, bleeding V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 911-040

0.20

912-018 912-021 912-023 912-023 912-120 912-121 912-122 912-123 912-124 912-125 912-125

0.20 0.70 0.70 1.00 0.20 0.80 0.70 0.90 0.90 0.60 0.60

912-126

0.10

912-127 912-151 912-152

0.20 0.60 1.25

12/14/2014

Volvo Construction Equipment

575

L120F Op.no.

time (h)

912-153 912-154 912-155 913-001

3.00 2.50 3.00 0.60

913-003

1.25

913-004

0.90

913-034 913-034 913-044 913-050 913-051 913-060 913-061 913-064 913-069 914-047 914-048 914-049 914-052

0.20 0.20 1.25 2.50 5.00 2.50 5.00 0.50 1.00 0.20 0.20 0.10 0.40

914-055 914-063

0.50 0.60

914-063

0.40

914-064 914-065 916-002

0.80 1.25 1.25

916-003 916-006

0.60 0.60

916-017 916-018

0.50 0.60

916-020

0.20

916-070

0.20

916-072

0.20

916-074

0.30

576

Notes

Central valve, installation Control valve, removal Control valve, installation Hydraulic pump, checking and adjusting standby 72497 - 99999 pressure and working pressure Hydraulic pump, checking and adjusting standby 66401 - 66713 pressure 71701 - 71894 23001 - 24925 Hydraulic pump, checking and adjusting max working pressure Lifting time, checking Lifting time, checking Hydraulic pump P1 and P2, checking function Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P1, removal Hydraulic pump P1, installation Hydraulic pump, power control checking Hydraulic power control valve, replacing Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Accumulator, checking (pressure back-up for servo circuit) Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Servo pressure, checking at the spool in control valve Servo valve, removal Servo valve, installation Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, solenoid valve, changing 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding Boom suspension system, test drive with load

Volvo Construction Equipment

12/14/2014

L120F Op.no.

92 924-036 94 945-005 945-009

time (h)

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check

1.75 1.75

UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine

99 992-002 992-003

4.00 4.00

993-025 993-030

2.50 0.80

12/14/2014

Notes

Volvo Construction Equipment

577

578

Volvo Construction Equipment

12/14/2014

L150D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-007 173-010 173-012 173-014 173-059 173-061 173-070 173-074 173-075

5.00 12.00 1.75 3.50 7.00 12.00 1.00 1.50 2.00 1.75 2.50

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 211-018 211-068

1.75 9.50 40.00 11.00 7.00 12.00 4.00

211-071 212-007

0.50 4.00

212-011

0.50

213-010 213-018 214-012 214-027 214-030 214-036 215-002 215-030

16.00 24.00 1.50 0.50 16.00 1.00 6.00 7.00

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder heads all, replacing gaskets Cylinder heads all removed, decarbonizing and grinding in valves Cylinder head removed, pressure testing each Cylinder block, liners removed, milling of all liner locations Cylinder, cylinder heads removed, measuring wear in all cylinders Cylinder liner and piston, replacing one Cylinder liners and pistons, replacing all Valves, adjusting Inspection cover, fitting new gasket Valves, decarbonizing and grinding Valve covers, fitting new gasket Timing gear cover, fitting new gasket in machine Timing gear, replacing in machine

12/14/2014

Volvo Construction Equipment

579

L150D Op.no.

215-032 216-014 216-018 217-002 22 221-006 221-014 223-006

time (h)

8.00 3.00 20.00 6.50 1.00 7.00 2.00

Notes

Timing gear case, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer LUBRICATING SYSTEM Oil pressure relief valve, replacing Oil pump, replacing Oil cooler, replacing

23 233-001 233-002 233-004 233-014 233-097 234-010 236-001 236-002 236-030 236-044 236-073

0.50 0.75 0.50 0.50 0.25 5.00 0.50 0.25 1.50 1.00 3.00

237-002 237-004 237-007 237-016 237-018 237-019 237-080

2.00 0.75 0.25 1.50 0.75 1.00 2.00

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel filters, replacing Feed pump removed, reconditioning Fuel tank, replacing Idling speed, checking and adjusting Stall speed, checking Injection timing, checking Injection timing, checking Injection pump, replacing incl setting injection timing Injectors, replacing all Injector, replacing one Overflow valve, replacing Injectors, replacing copper sleeve in machine Delivery pipe, replacing one Fuel line, leak-off pipe, replacing Injectors removed, reconditioning all

1.00 2.00 1.25 1.50 0.75 1.50 2.00 0.50 0.25 0.25 0.25 0.75

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, rubber cuchion replacing Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, replacing Turbocharger removed, reconditioning Air cleaner, cleaning filter element Air cleaner, checking prssure drop indicator Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing

25 251-002 251-004 252-019 252-020 252-021 255-071 255-073 256-001 256-002 256-003 256-004 256-006

580

Volvo Construction Equipment

12/14/2014

L150D Op.no.

26 261-004 261-008 261-012 261-014 261-018 262-002 262-071 262-098 263-012 263-022 27 273-021 273-023

time (h)

1.00 3.00 1.50 2.50 1.00 1.50 1.50 1.00 0.50 1.00

0.75 0.50

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003

0.50 1.00 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing

1.00 0.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine Charging regulator, replacing

1.00 0.50

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-025 322-005 33 331-018 334-001 35 352-002 352-024

0.50 0.50

353-016 353-018 356-056

0.50 0.25 0.50

LIGHTING Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy

0.25 0.75

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing

36 361-002 361-010

12/14/2014

Volvo Construction Equipment

581

L150D Op.no.

time (h)

361-017 362-002 362-003 362-016 363-001 363-002 363-004 364-004 364-008 367-052

0.25 0.25 0.50 0.75 0.50 0.75 0.25 0.25 0.25 1.25

Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Horn switch, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing V-ECU, replacing

1.00

CABLE; FUSE; RELAY Relay CU201, replacing

1.50 0.50 0.50 0.50 0.50 1.00 0.75 0.75 1.00 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission oil pressure sensor, replacing Transmission temperature sensor, replacing Transmission, revolution sensor, replacing Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Sensor unit (differential lock), replacing Induction sensor (lifting cylinder) replacing Induction sensor (tilt cylinder) replacing Information display, replacing

1.00 0.50

MISCELLANEOUS CareTrack Early Basic, installation Voltage converter, replacing

37 372-031 38 386-003 386-004 386-005 386-006 386-007 386-011 386-032 386-035 386-036 387-005 39 390-901 393-001

Notes

POWER TRANSMISSION

42 421-002 421-008 421-009 421-018 421-024 421-047 421-048 421-052 421-054 421-070 421-071

582

0.75 2.00 1.75 18.00 2.00 0.75 0.75 3.00 3.00 11.00 32.00

Volvo Construction Equipment

12/14/2014

L150D Op.no.

421-072

time (h)

12.00

45 451-001

0.25

451-002 451-004 451-007 451-010 451-013

2.00 1.50 1.50 2.00 1.50

46 460-001

0.75

460-002 460-003

1.50 13.00

461-001 461-011 461-012 461-013 461-014 461-018 461-019 461-040 461-041 461-043 461-052 461-053 463-001 463-002 463-003 463-011 463-012 463-013 463-014 463-018 463-019 463-040 463-041 463-043

7.00 10.00 10.00 13.00 1.50 1.50 2.00 3.00 6.50 4.50 0.25 0.75 9.00 4.50 4.50 11.00 10.00 13.00 1.50 1.50 2.00 3.00 6.50 4.50

49 491-006

12/14/2014

3.50

Notes

Transmission, installing PROPELLER SHAFT Propeller shaft and intermediate bearing, checking radial clearance Support or intermediate bearing, replacing Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing Propeller shaft, removed reconditioning FRONT AXLE; REAR AXLE Axle suspension, measuring axial and radial clearanse Axle suspension, adjusting axial clearance Axle suspension, replacing bushes/bearings and seals Axle, replacing Centre gear , removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Pinion front, fitting new gasket Oil cooler, replacing Oil pump, replacing Hub reduction gear, replacing Hub reduction gear, removed, reconditioning Hub, replacing seal Differential lock front, repacking excl adjusting Differential lock, adjusting engagement Axle, replacing Axle, removing Axle, installing Centre gear, removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Pinion rear, fitting new gasket Oil cooler, replacing Oil pump, replacing Hub reduction gear, replacing Hub reduction gear removed, reconditioning Hub, replacing seal MISCELLANEOUS Oil cooler, replacing

Volvo Construction Equipment

583

L150D Op.no.

time (h)

Notes

BRAKE

51 516-001 516-004 516-050 517-001 517-004 517-050

WHEEL BRAKE Brake linings, checking wear Brake discs, replacing on both sides Brake piston, replacing seals Brake linings, checking wear Brake disc, replacing both sides Brake piston, replacing seals

0.50 4.50 3.50 0.50 5.00 4.00

52 520-001 520-002 520-004 520-005

0.50 0.50 0.50 0.50

520-037 525-008 525-009 527-001

1.00 2.00 2.50 0.50

527-002 527-004

0.50 3.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, adjusting unloading pressure Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, replacing Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, replacing Hydraulic pump, replacing

5.00 1.00

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, replacing control valve

55 550-006 550-008

STEERING

64 641-021 645-006 645-010 645-015

1.50 1.75 6.00 0.50

645-020

2.50

645-021 645-028

1.50 0.75

645-054 645-060 645-073

2.00 2.50 2.50

STEERING Adjustable steering column, replacing Steering cylinder, replacing Hydraulic pump, replacing Steering system, checking and adjusting standby pressure Steering system, checking and adjusting shock and anti-cavitation-valve Valve block, replacing Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder, repacking in machine Hydraulic pump removed, reconditioning

584

Volvo Construction Equipment

12/14/2014

L150D Op.no.

time (h)

645-077

1.75

645-079 645-081 645-082 647-093

2.50 1.50 2.00 1.00

Steering cylinder removed, reconditioning incl replacing bearings Shift valve, replacing Steering valve removed, reconditioning Steering valve, replacing Auxiliary steering, replacing hydraulic pump

7.00

LEVER STEERING Lever steering (CDC), hydraulic, installing new

66 660-902

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

77 771-001

0.50 17.00 0.75

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-015

1.75

CAB, NAKED; CANOPY Cab suspension, rubber element replacing

1.75 0.75 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

5.00 5.00 5.00 5.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

83 831-004 831-006 831-014 84 843-002 843-012 843-013 843-048 85 852-006

1.25

852-007

1.25

86 865-001

12/14/2014

1.00

Volvo Construction Equipment

585

L150D Op.no.

time (h)

87 872-001 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-015

0.25 1.00 1.00 0.75 0.75 1.00 0.75 1.00 4.00 0.50 4.00 3.00 4.00 3.50 0.75 1.50

874-016

0.75

874-017

0.75

874-019

0.50

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-005 911-011 911-038 912-001 912-002 912-004 912-009 912-010

0.50 2.00 1.00 5.00 5.00 4.00 0.75 0.50 1.00

912-011 912-030 913-002

0.75 2.50 1.00

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Hydraulic oil tank, replacing Control valve, replacing Control valve removed, reconditioning Control valve, low pressure valve, replacing Shock valve, tilt function, checking and adjusting Shock valve, lowering function, checking and adjusting Shock valve lift function, adjusting Central valve, replacing Hydraulic pump, checking and adjusting unloading pressure

586

Volvo Construction Equipment

12/14/2014

L150D Op.no.

time (h)

913-004

0.50

913-010 913-011 913-013 913-016

3.50 1.75 4.00 1.00

913-019 914-054 914-055 914-057 914-058 914-060 914-062 914-063

4.50 1.75 1.00 0.50 3.00 2.50 0.50 1.75

914-075 915-001 916-001 916-002

2.00 1.00 0.50 1.75

916-003 916-004

1.00 1.50

916-005

1.00

916-071 916-073 916-908

2.50 3.00 2.00

94 945-002

4.50

945-003

0.50

945-004 945-005 945-006 945-007 945-008 945-009 945-010 945-012 945-013 945-014

4.00 5.50 3.00 0.75 5.00 8.00 4.00 1.00 3.00 4.00

12/14/2014

Notes

Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Hydraulic pump removed, reconditioning Hydraulic pump, replacing seal for input shaft Hydraulic pump, (pump 2) checking and adjusting working pressure. Hydraulic pump, compensator replacing Servo valve, adjusting control Servo pressure, checking and adjusting Servo pressure, check Servo valve, replacing Servo pump, replacing Pressure limiting valve, replacing Servo pressure, checking at the spool in control valve Servo valve removed, reconditioning Servo valve, solenoid replacing Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, checking closing pressure Boom suspension system, checking opening pressure Boom suspension system, changing accumulator Boom suspension system, changing valve Return pipe for optional hydraulic function, new installation UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine Lift cylinder removed, repacking Tilt cylinder removed, replacing bearings "E-F" Tilt cylinder, replacing Tilt cylinder, repacking in machine Tilt cylinder removed, repacking Lift cylinder removed, replacing bearings "C-P" Lift cylinder, rear bearing replacing Lift cylinder, front bearing replacing

Volvo Construction Equipment

587

L150D Op.no.

time (h)

945-016 945-024 945-054 945-062 945-063 945-064 945-065 945-066 945-067 945-068 945-069 945-070

6.00 4.00 3.00 2.00 0.75 3.00 2.00 2.00 0.75 3.50 4.00 1.75

Lift frame, replacing bearing in upper mounting "O" Tilting cylinder, changing bearing 'E-F' in machine Implement attachment, replacing T-link upper, replacing "HIJ" T-link upper removed, replacing bearings "HIJ" T-link, lower, replacing "IB" T-link lower removed, replacing bearing "IB" Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing bearing "GDF" Tilt arm, replacing "GDF" Tilt arm removed, replacing bearing "GDF"

2.50 0.80

MISCELLANEOUS Automatic lubrication pump, replacing Shift valve, checking

99 993-021 993-030

588

Notes

Volvo Construction Equipment

12/14/2014

L150E Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

0.50

171-002

1.50

172-002

5.00

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours

172-002 172-004

5.00 10.00

Warranty inspection 100 hours Warranty inspection 1000 hours

172-004 173-002 173-004 173-007 173-010 173-010

11.00 0.40 0.80 1.50 5.50 5.00

Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 500 hours

173-012

7.50

Maintenance service, every 1000 hours

173-012 173-014 173-014

8.00 9.00 11.00

Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 2000 hours

173-018

12.00

Maintenance service, every 4000 hours

173-059 173-061 173-063 173-070 173-074

1.00 1.50 1.50 2.00 1.75

Engine, changing oil and filter Transmission, changing oil and filter Transmission, oil filter, changing Axles, changing oil Hydraulic oil tank, changing oil and filter

63001 - 65200 6101 - 7549 8004 - 9455 63001 - 69999 6101 - 7549 8001 - 9455

8001 - 9455 6101 - 7549 63001 - 69999 6101 - 7549 63001 - 69999 8001 - 9455 8001 - 9455 6101 - 7549 63001 - 69999 6101 - 7549 63001 - 69999

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-070 210-072 210-072 210-090

ENGINE Compression test Engine, removing Engine, removing Engine, installing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope

12/14/2014

7.00 7.50 4.50 6.00 8.00 0.30

Volvo Construction Equipment

10001 - 12999 8001 - 9455 10001 - 12999 10001 - 12999 8001 - 9455

589

L150E Op.no.

time (h)

210-092

0.70

211-002 214-012 214-012 214-036 216-014 216-018 217-002 218-001 218-001

7.00 4.00 4.00 1.50 2.00 19.00 7.50 4.00 4.00

Notes

Engine rotation speed sensor (camshaft), replacing Cylinder head, replacing gasket Valves, adjusting Valves, adjusting Valve covers, fitting new gasket Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer Rubber cushion, replacing Rubber cushion, replacing

10002 - 12999

8001 - 9455 10001 - 12999 8001 - 9455

8004 - 9463 6105 - 7549 63001 - 69999

22 221-014 221-021

8.50 0.40

221-022

0.60

221-022

0.20

223-006

1.50

223-006 223-006

7.50 3.00

6101 - 7549 63001 - 69999 Lubrication oil pressure, checking with pressure 8001 - 9455 gauge Lubrication oil pressure, checking with pressure 10001 - 12999 gauge Oil cooler, replacing 6101 - 7549 63001 - 69999 Oil cooler, replacing 8001 - 9463 Oil cooler, replacing 10001 - 12999

23 233-001 233-001 233-002

0.30 0.40 1.25

FUEL SYSTEM Fuel system, bleeding Fuel system, bleeding Feed pump, replacing

233-002 233-004 233-009 233-010 233-014 233-020 233-097 234-010 237-012 237-012

1.25 0.40 0.20 0.90 0.75 0.10 0.25 4.00 5.50 5.50

Feed pump, replacing Feed pump, checking feed pressure Fuel pump (valves), inspection Fuel pump, inspection Fuel filters, replacing Fuel filter, checking Feed pump removed, reconditioning Fuel tank, replacing Unit injector, replacing Unit injector, replacing

2.00 1.00 2.00

INLET SYSTEM; EXHAUST SYSTEM Insulation for exhaust system, installation Induction manifold, replacing gasket Exhaust manifold, replacing gasket

25 250-901 251-002 251-004

590

LUBRICATING SYSTEM Oil pump, replacing Lubrication oil pressure, checking

Volvo Construction Equipment

10001 - 12999 8001 - 9463 6101 - 7549 63001 - 69999 8001 - 9463 8001 - 9455 10001 - 12999 10001 - 12999 10001 - 12999

10001 - 12999 8001 - 9999

12/14/2014

L150E Op.no.

time (h)

252-020 252-021 255-002 255-071

1.00 0.75 0.80 1.75

Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing

255-071 256-001 256-002 256-003 256-004 256-006 258-002

1.75 0.50 0.25 0.25 0.25 0.75 4.00

Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, checking prssure drop indicator Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing

258-030

0.80

Charge air system, inspection

26 261-004 261-008 261-008 261-012 261-014 262-002 262-071 262-098 263-004 263-010 263-011

1.00 5.50 6.00 1.00 3.00 1.75 1.50 1.00 0.75 0.50 0.40

263-011

0.10

263-051 263-062 263-062 263-065

1.50 2.50 4.50 3.00

Notes

COOLING SYSTEM Coolant, changing Radiator, replacing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant pump, replacing Coolant pump removed, reconditioning Thermostat, replacing Fan motor, checking working pressure Pump 3 (P3) standby pressure, checking Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) Cooling fan hydraulics, funktion check Cooling fan motor, replacing Cooling fan motor, replacing Cooling fan motor, changing non-return valve

6101 - 7549 63001 - 69999 8001 - 9463

6001 - 9455 63001 - 69999 10001 - 12999

8002 - 9999 10001 - 12999

8001 - 9455

8001 - 9455 10001 - 12999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing

12/14/2014

0.50 1.00 0.50

Volvo Construction Equipment

591

L150E Op.no.

32 321-002 321-025 322-005 33 331-018 334-001

time (h)

Notes

1.00 0.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine Charging regulator, replacing

1.00 0.25

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

35 352-002 352-024

0.50 0.50

353-016 353-018 356-056

0.25 0.25 0.50

LIGHTING Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy

0.25 0.75 0.25 0.25 0.50 0.50 0.75 0.25 0.25 0.25 1.25

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing V-ECU, replacing

1.00 0.50 0.50 0.50 0.50 0.60 0.60 1.00

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission oil pressure sensor, replacing Transmission temperature sensor, replacing Transmission, revolution sensor, replacing Engine temperature sensor, replacing Engine oil pressure sensor, replacing Engine rotation speed sensor, replacing 10002 - 12999 Engine rotation speed sensor, replacing Fuel level sender, replacing

1.00 2.00 0.50

MISCELLANEOUS CareTrack Early Basic, installation CareTrack, installing new Voltage converter, replacing

36 361-002 361-010 361-017 362-002 362-003 363-001 363-002 363-004 364-004 364-008 367-052 38 386-003 386-004 386-005 386-006 386-007 386-008 386-008 386-011 39 390-901 390-902 393-001

592

Volvo Construction Equipment

12/14/2014

L150E Op.no.

time (h)

Notes

POWER TRANSMISSION

41 414-003

CLUTCH; TORQUE CONVERTER Converter, replacing (engine removed)

42 421-002 421-002 421-008 421-009 421-018 421-024 421-047 421-048 421-052 421-054 421-068 421-069 421-071

2.00 0.70 0.70 3.00 1.00 19.00 1.50 0.75 1.50 3.00 2.50 10.00 15.00 32.00

45 451-001

0.25

451-002 451-004 451-007 451-010

2.00 1.50 1.50 2.00

46 460-001

0.75

460-002 460-003

1.50 13.00

461-001 461-011 461-012 461-013 461-040 461-041 461-043 463-001 463-002 463-003 463-011

7.00 10.00 10.00 11.00 3.00 6.50 4.50 9.00 4.50 4.50 11.00

12/14/2014

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission oil pressure, checking Gear selector valve, replacing Gear selector valve removed, reconditioning Converter, replacing Lubrication oil valve, replacing Gear selector, replacing Gear selector valve, replacing one solenoid Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission, removing (upwards) Transmission, installing (from above) Transmission removed, reconditioning

6001 - 8157 8158 - 12999

PROPELLER SHAFT Propeller shaft and intermediate bearing, checking radial clearance Support or intermediate bearing, replacing Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing FRONT AXLE; REAR AXLE Axle suspension, measuring axial and radial clearanse Axle suspension, adjusting axial clearance Axle suspension, replacing bushes/bearings and seals Axle, replacing Centre gear , removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Hub reduction gear, replacing Hub reduction gear, removed, reconditioning Hub, replacing seal Axle, replacing Axle, removing Axle, installing Centre gear, removing and fitting

Volvo Construction Equipment

593

L150E Op.no.

463-012 463-013 463-040 463-041 463-043 49 491-006

time (h)

10.00 13.00 3.00 6.50 4.50 4.00

Notes

Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Hub reduction gear, replacing Hub reduction gear removed, reconditioning Hub, replacing seal MISCELLANEOUS Oil cooler, replacing

BRAKE

51 516-001 516-004 516-050 517-001 517-004 517-050

WHEEL BRAKE Brake linings, checking wear Brake discs, replacing on both sides Brake piston, replacing seals Brake linings, checking wear Brake disc, replacing both sides Brake piston, replacing seals

0.50 4.50 3.50 0.50 5.00 4.00

52 520-001 520-002 520-005

0.90 0.50 0.60

520-037 525-009 527-002

1.00 0.50 0.50

STEERING

64 645-006 645-021 645-028

1.75 1.50 0.10

645-054 645-060 645-077

2.00 2.50 1.75

645-078 645-079 645-081 645-082 647-093

1.50 2.50 1.50 1.50 1.00

STEERING Steering cylinder, replacing Valve block, replacing Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder, repacking in machine Steering cylinder removed, reconditioning incl replacing bearings Shift valve removed, reconditioning Shift valve, replacing Steering valve removed, reconditioning Steering valve, replacing Auxiliary steering, replacing hydraulic pump

594

Volvo Construction Equipment

12/14/2014

L150E Op.no.

66 660-003 660-005

time (h)

0.50 1.25

Notes

LEVER STEERING Lever steering (CDC) adjusting steering speed CDC, checking lever signals

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

77 771-001

0.30 19.00 1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 818-015 818-020

3.00 3.50 1.75 1.75

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab suspension, rubber element replacing Viscous cab suspension, changing one unit

82 821-001

0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing

821-001 821-001 821-002

0.70 0.70 0.70

Engine hood, removing Engine hood, removing Engine hood, installing

821-002 821-002

0.80 1.00

Engine hood, installing Engine hood, installing

1.75 0.75 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

5.00 5.00 5.00 5.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

83 831-004 831-006 831-014 84 843-002 843-012 843-013 843-048

12/14/2014

Volvo Construction Equipment

6001 - 9455 63001 - 69999 10001 - 12999 10002 - 12999 6001 - 9455 63001 - 69999 10001 - 12999 10002 - 12999

595

L150E Op.no.

time (h)

87 872-001 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-015

0.25 2.00 1.25 1.00 0.75 1.00 0.75 1.00 4.00 0.50 3.00 3.00 4.00 3.50 0.75 1.50

874-016

0.75

874-017

0.75

874-019

0.50

874-059

1.25

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002

3.00

GENERAL Hydraulic system, bleeding

0.75 2.00 4.00 3.00 4.50 8.00 6.50 4.00 0.20 0.50

91 911-001 911-005 911-011 911-036 911-037 911-038 912-001 912-002 912-018 912-019

596

Volvo Construction Equipment

12/14/2014

L150E Op.no.

time (h)

912-021 912-023 912-030 913-003

0.30 0.70 7.50 0.20

913-004

0.20

913-034 913-037 913-037 913-039 913-040 914-054 914-055 914-058 914-075 916-001 916-002

0.40 6.00 6.00 5.00 6.50 1.75 0.25 3.50 2.00 0.50 1.75

916-003 916-006

1.00 0.50

916-019 916-070

0.50 0.10

916-071 916-074 916-075

2.50 0.30 0.70

916-076

1.25

916-077

0.40

916-078

1.25

94 945-002

4.50

945-003

0.25

945-004 945-005 945-006 945-007 945-008

4.00 4.50 3.00 0.50 4.00

12/14/2014

Notes

Shock valve, tilt function, checking Shock valve lift function, checking Central valve, replacing Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Lifting time, checking Hydraulic pump P1, replacing Hydraulic pump P1, replacing Hydraulic pump P3, replacing Hydraulic pumps P2 and P3, replacing Servo valve, adjusting control Servo pressure, checking and adjusting Servo valve, replacing Servo valve removed, reconditioning Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting 3rd/4th hydraulic function, pressure check Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Boom suspension system, changing accumulator Boom suspension system, test drive with load Boom Suspension System, valve block V1, removing Boom Suspension System, valve block V1, installing Boom Suspension System, valve block V2, removing Boom Suspension System, valve block V2, installing UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine Lift cylinder removed, repacking Tilt cylinder removed, replacing bearings "E-F" Tilt cylinder, replacing

Volvo Construction Equipment

597

L150E Op.no.

time (h)

945-009 945-010 945-012 945-013 945-014 945-016 945-023 945-024 945-054 945-062 945-063 945-064 945-065 945-066 945-067 945-068 945-069 945-070

5.00 4.00 0.70 3.00 4.00 6.00 1.25 4.00 3.00 2.00 0.75 3.00 2.00 2.00 0.75 3.50 4.00 1.75

Tilt cylinder, repacking in machine Tilt cylinder removed, repacking Lift cylinder removed, replacing bearings "C-P" Lift cylinder, rear bearing replacing Lift cylinder, front bearing replacing Lift frame, replacing bearing in upper mounting "O" Tilting cylinder, replacing bearing 'E' in machine Tilting cylinder, changing bearing 'E-F' in machine Implement attachment, replacing T-link upper, replacing "HIJ" T-link upper removed, replacing bearings "HIJ" T-link, lower, replacing "IB" T-link lower removed, replacing bearing "IB" Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing bearing "GDF" Tilt arm, replacing "GDF" Tilt arm removed, replacing bearing "GDF"

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

598

Notes

Volvo Construction Equipment

12/14/2014

L150F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-006

0.30

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-150 176-001

4.50 11.00 0.40 0.70 1.00 2.50 4.00 5.50 9.50 6.00 1.75 0.60

19 191-021 191-022

0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-068

0.30 0.80

200-070

0.40

GENERAL VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-002 210-070 210-070 210-072 210-072 210-090

7.00 7.00 4.50 4.50 6.50 6.00 0.30

210-092

0.70

214-012 214-012

4.00 4.00

12/14/2014

ENGINE Compression test Compression test Engine, removing Engine, removing Engine, installing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Engine rotation speed sensor (camshaft), replacing Valves, adjusting Valves, adjusting

Volvo Construction Equipment

599

L150F Op.no.

22 221-022 23 230-001 233-001 233-009 233-010 236-002 237-012 237-012 25 258-030

time (h)

0.20

Notes

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

0.50 0.30 0.20 0.90 0.50 5.50 5.50

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Fuel pump (valves), inspection Fuel pump, inspection Stall speed, checking Unit injector, replacing Unit injector, replacing

0.80

INLET SYSTEM; EXHAUST SYSTEM Charge air system, inspection

26 260-001 261-008 263-011

0.70 6.00 0.70

263-021

0.70

263-051 263-062 263-071 263-072 263-073 263-081 263-082

1.25 3.50 0.50 0.20 0.70 2.50 4.50

COOLING SYSTEM Carbon dioxide in coolant system, checking Radiator, replacing Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) Pump 3 (P3), max pressure and fan speed, checking and adjusting Cooling fan hydraulics, funktion check Cooling fan motor, replacing Fan control valve, removing Fan control valve, seal replacement Fan control valve, installing Hydraulic pump P3, removal Hydraulic pump P3, installation

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.40 0.50

BATTERY Batteries, replacing Battery condition, check Battery condition, check

31 311-002 311-005 311-005

600

Volvo Construction Equipment

12/14/2014

L150F Op.no.

time (h)

Notes

36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.60 1.00

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing Temperature sensor cooling system, replacing 14458 - 19999

2.00

MISCELLANEOUS CareTrack, installing new

38 386-008 386-016 39 390-902

POWER TRANSMISSION

42 421-002 421-002 421-002 421-025 421-026 421-049 421-052 421-054 421-070 421-072 421-091 421-092 421-094 421-095 421-099

0.50 0.70 0.50 2.50 0.60 0.10 2.00 1.75 6.00 9.00 1.50 0.40 0.70 1.25 0.70

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission oil pressure, checking Transmission oil pressure, checking Transmission solenoid, replacing Transmission pressure sensor, replacing Transmission, functional check Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission, removing Transmission, installing Lock up valve, replacing Lock up, function check Main pressure valve, replacing Lock up, solenoid valve, replacing Transmission, calibration

0.90 1.25 1.50 4.50 2.50 3.50 4.50 0.90 1.50 1.50 0.20 1.25

FRONT AXLE; REAR AXLE Hub reduction, removing Hub reduction, installing Hub reduction, installing Hub, replacing seal Axle, removing Axle, installing Hub, replacing seal Hub reduction, removing Hub reduction, installing Hub reduction, installing Differential lock, function check Differential lock, adjusting

46 461-037 461-038 461-038 461-043 463-002 463-003 463-043 463-045 463-046 463-046 468-006 468-051

12/14/2014

Volvo Construction Equipment

13001 - 14655 14656 - 19999

14865 - 19999 13001 - 14864

601

L150F Op.no.

time (h)

Notes

BRAKE

51 510-003 516-005 516-005 516-050 517-005 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake disc, replacing Brake piston, replacing seals

0.50 2.50 3.00 2.50 2.50 3.00 3.00

52 520-001 520-002 520-005

0.80 0.20 0.20

520-037 520-111 525-005 525-006 525-009 527-001

0.30 0.20 0.60 0.60 0.50 0.10

527-009

1.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system, bleeding Automatic brake, function check Foot brake valve, removal Foot brake valve, installation Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, check

2.50 0.10 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking Parking brake, function checking

55 550-006 550-023 550-023

STEERING

60 600-001

GENERAL Steering system, function check

0.10

64 645-028

0.20

645-082 645-091 645-092 647-091

1.25 0.80 1.25 0.40

602

13001 - 14864 14865 - 19999 14865 - 19999 13001 - 14864 14865 - 19999 14865 - 19999

13001 - 14651 14652 - 19999

Volvo Construction Equipment

12/14/2014

L150F Op.no.

time (h)

66 660-006

0.90

660-007

0.90

660-009

1.25

660-010

1.50

660-011 660-012

0.20 0.40

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005

0.30

FRAME LINK Frame joint, checking clearance

5.50

AXLE SUSPENSION Axle suspension, replacing bushes and seals

0.50 0.50 0.50 0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

75 755-003 77 771-002 771-003 771-004 771-005

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-001 810-002 810-002 810-002 818-020

1.75 2.50 2.50 2.00 2.50 3.00 1.75

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, removing Cab, installing Cab, installing Cab, installing Viscous cab suspension, changing one unit

0.70 0.80

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

82 821-001 821-002

12/14/2014

Volvo Construction Equipment

603

L150F Op.no.

83 834-011 834-013 84 843-002 843-013 85 852-010 87 870-010 870-011 870-012 870-013 873-004 873-004 873-006 873-008 873-011 873-019 873-019 874-006 874-010 874-011 874-011 874-012 874-012 874-013

time (h)

Notes

0.20 0.30

DOORS; HATCH; COVER PLATE, (all) Door lock, changing Door lock cylinder, replacing

2.50 1.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

0.50 0.70 0.90 1.25 2.50 1.50 2.50 0.70 0.80 0.50 0.90 2.00 0.50 1.75 1.75 2.50 3.00 2.00

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Climate unit, removing 14458 - 19999 Climate unit, installing 14458 - 19999 Heater core, replacing 14458 - 19999 Heater core, replacing Fan motor, replacing 14458 - 19999 Heat control valve, replacing Air mix door actuator, replacing 14458 - 19999 ECC control unit, replacing ECC control unit, replacing 14458 - 19999 Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, replacing incl draining and filling 14458 - 19999 Expansion valve, replacing incl draining and filling

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-031

3.00 0.80

900-032

0.50

GENERAL Hydraulic system, bleeding V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 911-040

0.20

912-018

0.20

604

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Back-up valve, checking and adjusting

Volvo Construction Equipment

12/14/2014

L150F Op.no.

time (h)

912-023 912-023 912-120 912-121 912-122 912-123 912-124 912-125 912-125

0.70 1.00 0.20 0.80 0.70 0.90 0.90 0.60 0.60

Shock valve lift function, checking Shock valve lift function, checking Lift, functional check Lift, solenoid valve, changing Lower, solenoid valve, changing Tilt in, solenoid valve, changing Tilt out, solenoid valve, changing Lift/lower, angle sensor, changing Lift/lower, angle sensor, changing

912-126

0.10

Tilt in/out, angle sensor, changing

912-127 912-152 912-153 913-003

0.20 1.50 2.50 1.25

913-004

0.90

913-033

1.25

913-034 913-034 913-050 913-051 913-060 913-061 914-047 914-048 914-049 914-052

0.20 0.20 3.00 4.50 2.50 4.50 0.20 0.10 0.10 0.40

914-055 914-063

0.20 0.40

914-063

0.60

914-064 914-065 916-002

0.80 1.25 1.25

916-003 916-006

0.60 0.60

916-008

0.70

Tilt, functional check Central valve, removal Central valve, installation Hydraulic pump, checking and adjusting standby 13001 - 14655 pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, checking and adjusting stand-by 13001 - 14656 pressure (LS-line removed) Lifting time, checking Lifting time, checking Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P1, removal Hydraulic pump P1, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Accumulator, checking (pressure back-up for servo circuit) Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Servo pressure, checking at the spool in control valve Servo valve, removal Servo valve, installation Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, right accumulator, removal

12/14/2014

Notes

Volvo Construction Equipment

13001 - 19999

13003 - 14884 14885 - 17724 13003 - 14884 14885 - 17724

605

L150F Op.no.

time (h)

916-009

0.90

916-010

0.70

916-011

0.90

916-017 916-018

0.50 0.60

916-020

0.20

916-070

0.20

916-072

0.20

92 924-036

0.10

99 992-002 992-003

4.00 4.00

993-030

0.80

606

Notes

Boom suspension system, right accumulator, installation Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, solenoid valve, changing 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Shift valve, checking

Volvo Construction Equipment

12/14/2014

L180D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-007 173-010 173-012 173-014 173-059 173-061 173-070 173-074 173-075

5.00 12.00 1.25 3.50 8.00 12.00 1.00 1.50 2.00 1.75 2.50

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 211-018 211-068

1.75 10.00 48.00 11.00 7.00 13.00 4.00

211-071 212-007

0.50 4.00

212-011

0.50

213-010 213-018 214-012 214-027 214-030 214-036 215-002 215-030

16.00 26.00 1.50 0.50 16.00 1.00 6.00 7.00

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder heads all, replacing gaskets Cylinder heads all removed, decarbonizing and grinding in valves Cylinder head removed, pressure testing each Cylinder block, liners removed, milling of all liner locations Cylinder, cylinder heads removed, measuring wear in all cylinders Cylinder liner and piston, replacing one Cylinder liners and pistons, replacing all Valves, adjusting Inspection cover, fitting new gasket Valves, decarbonizing and grinding Valve covers, fitting new gasket Timing gear cover, fitting new gasket in machine Timing gear, replacing in machine

12/14/2014

Volvo Construction Equipment

607

L180D Op.no.

215-032 216-014 216-018 217-002 22 221-006 221-014 223-006

time (h)

Notes

8.00 3.50 20.00 8.50

Timing gear case, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer

1.00 10.00 2.00

LUBRICATING SYSTEM Oil pressure relief valve, replacing Oil pump, replacing Oil cooler, replacing

23 233-001 233-002 233-004 233-014 233-097 234-010 236-001 236-002 236-030 236-044 236-073

0.50 0.75 0.50 0.50 0.25 5.00 0.50 0.25 2.00 1.00 3.50

237-002 237-004 237-007 237-016 237-018 237-019 237-080

2.00 0.75 0.25 2.00 0.75 1.00 2.00

1.00 2.00 1.25 1.50 0.75 1.50 2.00 0.50 0.25 0.25 0.25 0.75

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, rubber cuchion replacing Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, replacing Turbocharger removed, reconditioning Air cleaner, cleaning filter element Air cleaner, checking prssure drop indicator Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing

25 251-002 251-004 252-019 252-020 252-021 255-071 255-073 256-001 256-002 256-003 256-004 256-006

608

Volvo Construction Equipment

12/14/2014

L180D Op.no.

time (h)

Notes

26 261-004 261-008 261-012 261-014 261-018 262-002 262-071 262-098 263-006 263-007 263-012 263-022

1.00 3.50 1.50 2.50 1.00 1.50 1.50 1.50 1.25 1.25 0.50 1.00

263-080

2.50

COOLING SYSTEM Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Coolant pump removed, reconditioning Thermostat, replacing Fan hydraulically driven, removing pump Fan hydraulically driven, fitting pump Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts Fan hydraulically driven, replacing pump

0.75 0.50

ENGINE CONTROL Stop magnet, replacing Electrical engine shut down, check and adjusting

27 273-021 273-023

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003

0.50 1.00 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing

1.00 0.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine Charging regulator, replacing

1.00 0.50

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-025 322-005 33 331-018 334-001 35 352-002 352-024

0.50 0.50

353-016 353-018 356-056

0.50 0.25 0.50

12/14/2014

LIGHTING Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy

Volvo Construction Equipment

609

L180D Op.no.

36 361-002 361-010 361-017 362-002 362-003 362-016 363-001 363-002 363-004 364-004 364-008 367-052 37 372-031 38 386-003 386-004 386-005 386-006 386-007 386-011 386-032 386-035 386-036 387-005 39 390-901 393-001

time (h)

Notes

0.25 0.75 0.25 0.25 0.50 0.75 0.50 0.75 0.25 0.25 0.25 1.25

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Horn switch, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing V-ECU, replacing

1.00

CABLE; FUSE; RELAY Relay CU201, replacing

0.50 0.50 0.50 0.50 0.50 1.00 0.75 0.75 1.00 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission oil pressure sensor, replacing Transmission temperature sensor, replacing Transmission, revolution sensor, replacing Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Sensor unit (differential lock), replacing Induction sensor (lifting cylinder) replacing Induction sensor (tilt cylinder) replacing Information display, replacing

1.00 0.50

MISCELLANEOUS CareTrack Early Basic, installation Voltage converter, replacing

POWER TRANSMISSION

42 421-002 421-008 421-009 421-018 421-024 421-047 421-048 421-052

610

1.00 2.00 1.75 18.00 2.00 0.75 0.75 3.00

Volvo Construction Equipment

12/14/2014

L180D Op.no.

421-054 421-070 421-071 421-072

time (h)

3.00 11.00 32.00 12.00

45 451-001

0.25

451-002 451-004 451-007 451-010 451-013

2.00 1.50 1.50 2.00 1.50

46 460-001

0.75

460-002 460-003

1.50 13.00

461-001 461-011 461-012 461-013 461-014 461-018 461-019 461-040 461-041 461-043 461-052 461-053 463-001 463-002 463-003 463-011 463-012 463-013 463-014 463-018 463-019 463-040 463-041 463-043

7.00 10.00 10.00 13.00 1.50 1.50 2.00 3.00 6.50 4.50 0.25 0.75 9.00 4.50 4.50 11.00 10.00 13.00 1.50 1.50 2.00 3.00 6.50 4.50

12/14/2014

Notes

Seal for rear output shaft, replacing Transmission, removing Transmission removed, reconditioning Transmission, installing PROPELLER SHAFT Propeller shaft and intermediate bearing, checking radial clearance Support or intermediate bearing, replacing Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing Propeller shaft, removed reconditioning FRONT AXLE; REAR AXLE Axle suspension, measuring axial and radial clearanse Axle suspension, adjusting axial clearance Axle suspension, replacing bushes/bearings and seals Axle, replacing Centre gear , removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Pinion front, fitting new gasket Oil cooler, replacing Oil pump, replacing Hub reduction gear, replacing Hub reduction gear, removed, reconditioning Hub, replacing seal Differential lock front, repacking excl adjusting Differential lock, adjusting engagement Axle, replacing Axle, removing Axle, installing Centre gear, removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Pinion rear, fitting new gasket Oil cooler, replacing Oil pump, replacing Hub reduction gear, replacing Hub reduction gear removed, reconditioning Hub, replacing seal

Volvo Construction Equipment

611

L180D Op.no.

49 491-006

time (h)

3.50

Notes

MISCELLANEOUS Oil cooler, replacing

BRAKE

51 516-001 516-004 516-050 517-001 517-004 517-050

WHEEL BRAKE Brake linings, checking wear Brake discs, replacing on both sides Brake piston, replacing seals Brake linings, checking wear Brake disc, replacing both sides Brake piston, replacing seals

0.50 4.50 3.50 0.50 5.00 4.00

52 520-001 520-002 520-004 520-005

0.50 0.50 0.50 0.50

520-037 525-008 525-009 527-001

1.00 2.00 2.50 0.50

527-002 527-004

0.50 3.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, adjusting unloading pressure Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, replacing Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, replacing Hydraulic pump, replacing

5.00 1.00

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, replacing control valve

55 550-006 550-008

STEERING

64 641-021 645-006 645-010 645-015

1.50 1.75 6.00 0.50

645-020

2.50

645-021

1.50

612

Volvo Construction Equipment

12/14/2014

L180D Op.no.

time (h)

645-028

0.50

645-054 645-060 645-073 645-077

2.00 2.50 3.00 1.75

645-079 645-081 645-082 647-093

2.50 1.50 2.00 1.00

Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder, repacking in machine Hydraulic pump removed, reconditioning Steering cylinder removed, reconditioning incl replacing bearings Shift valve, replacing Steering valve removed, reconditioning Steering valve, replacing Auxiliary steering, replacing hydraulic pump

0.50 1.25 7.00

LEVER STEERING Lever steering (CDC) adjusting steering speed CDC, checking lever signals Lever steering (CDC), hydraulic, installing new

66 660-003 660-005 660-902

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

77 771-001

0.50 17.00 1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-015

1.75

CAB, NAKED; CANOPY Cab suspension, rubber element replacing

1.75 0.75 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

5.00 5.00 5.00 5.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

83 831-004 831-006 831-014 84 843-002 843-012 843-013 843-048

12/14/2014

Volvo Construction Equipment

613

L180D Op.no.

time (h)

85 852-006

1.25

852-007

1.25

86 865-001

1.00

87 872-001 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-015

0.25 1.00 1.00 0.75 0.75 1.00 0.75 1.00 4.00 0.50 4.00 3.00 4.00 3.50 0.75 1.50

874-016

0.75

874-017

0.75

874-019

0.50

Notes

CAB INTERIOR/UPHOLSTERY Operators seat, air suspensioned, control, replacing Operators seat (air suspensioned), backrest replacing PROTECTIVE EQUIPMENT, not specified in a special group Engine compartment fan, replacing AIR CONDITIONING UNIT Cab filter, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Thermostat, replacing Compressor, replacing shaft seal (compressor removed) Compressor, replacing magnetic clutch (compressor removed) Compressor, replacing magnetic clutch in machine Compressor, replacing valve plate (compressor removed)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-005 911-011 911-038 912-001 912-002

614

0.50 2.00 1.00 5.00 5.00 4.00

Volvo Construction Equipment

12/14/2014

L180D Op.no.

time (h)

912-004 912-009 912-010

0.75 0.50 1.00

912-011 912-030 913-002

0.75 2.50 1.00

913-004

0.50

913-010 913-011 913-016

3.50 2.00 1.00

913-019 913-027 914-054 914-055 914-057 914-058 914-060 914-063

4.50 3.00 1.75 1.00 0.50 3.00 3.00 1.75

914-075 915-001 916-001 916-002

2.00 1.00 0.50 1.75

916-003 916-004

1.00 1.50

916-005

1.00

916-071 916-073 916-908

2.50 3.00 2.00

94 945-002

4.50

945-003

0.50

945-004 945-005 945-006

4.00 5.50 3.00

12/14/2014

Notes

Control valve, low pressure valve, replacing Shock valve, tilt function, checking and adjusting Shock valve, lowering function, checking and adjusting Shock valve lift function, adjusting Central valve, replacing Hydraulic pump, checking and adjusting unloading pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Hydraulic pump removed, reconditioning Hydraulic pump, (pump 2) checking and adjusting working pressure. Hydraulic pump, compensator replacing Relief valve, replacing Servo valve, adjusting control Servo pressure, checking and adjusting Servo pressure, check Servo valve, replacing Servo pump, replacing Servo pressure, checking at the spool in control valve Servo valve removed, reconditioning Servo valve, solenoid replacing Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, checking closing pressure Boom suspension system, checking opening pressure Boom suspension system, changing accumulator Boom suspension system, changing valve Return pipe for optional hydraulic function, new installation UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine Lift cylinder removed, repacking

Volvo Construction Equipment

615

L180D Op.no.

time (h)

945-007 945-008 945-009 945-010 945-012 945-013 945-014 945-016 945-024 945-054 945-062 945-063 945-064 945-065 945-066 945-067 945-068 945-069 945-070

0.75 4.00 8.00 4.00 1.00 3.00 4.00 6.00 4.00 3.00 2.00 0.75 3.00 2.00 2.00 0.75 3.50 4.00 1.75

Tilt cylinder removed, replacing bearings "E-F" Tilt cylinder, replacing Tilt cylinder, repacking in machine Tilt cylinder removed, repacking Lift cylinder removed, replacing bearings "C-P" Lift cylinder, rear bearing replacing Lift cylinder, front bearing replacing Lift frame, replacing bearing in upper mounting "O" Tilting cylinder, changing bearing 'E-F' in machine Implement attachment, replacing T-link upper, replacing "HIJ" T-link upper removed, replacing bearings "HIJ" T-link, lower, replacing "IB" T-link lower removed, replacing bearing "IB" Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing bearing "GDF" Tilt arm, replacing "GDF" Tilt arm removed, replacing bearing "GDF"

2.50 0.80

MISCELLANEOUS Automatic lubrication pump, replacing Shift valve, checking

99 993-021 993-030

616

Notes

Volvo Construction Equipment

12/14/2014

L180D HL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-007 173-010 173-012 173-014 173-059 173-061 173-070 173-074 173-075

5.00 12.00 1.25 3.50 8.00 12.00 1.00 1.50 2.00 1.75 2.50

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 211-018 211-068

1.75 10.00 48.00 11.00 7.00 13.00 4.00

211-071 212-007

0.50 4.00

212-011

0.50

213-010 213-018 214-012 214-027 214-030 214-036 215-002 215-030

16.00 26.00 1.50 0.50 16.00 1.00 6.00 7.00

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder heads all, replacing gaskets Cylinder heads all removed, decarbonizing and grinding in valves Cylinder head removed, pressure testing each Cylinder block, liners removed, milling of all liner locations Cylinder, cylinder heads removed, measuring wear in all cylinders Cylinder liner and piston, replacing one Cylinder liners and pistons, replacing all Valves, adjusting Inspection cover, fitting new gasket Valves, decarbonizing and grinding Valve covers, fitting new gasket Timing gear cover, fitting new gasket in machine Timing gear, replacing in machine

12/14/2014

Volvo Construction Equipment

617

L180D HL Op.no.

215-032 216-014 216-018 217-002 22 221-006 221-014 223-006

time (h)

Notes

8.00 3.50 20.00 8.50

Timing gear case, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer

1.00 10.00 2.00

LUBRICATING SYSTEM Oil pressure relief valve, replacing Oil pump, replacing Oil cooler, replacing

23 233-001 233-002 233-004 233-014 233-097 234-010 236-001 236-002 236-030 236-044 236-073

0.50 0.75 0.50 0.50 0.25 5.00 0.50 0.25 2.00 1.00 3.50

237-002 237-004 237-007 237-016 237-018 237-019 237-080

2.00 0.75 0.25 2.00 0.75 1.00 2.00

1.00 2.00 1.25 1.50 0.75 1.50 2.00 0.50 0.25 0.25 0.25 0.75

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, rubber cuchion replacing Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, replacing Turbocharger removed, reconditioning Air cleaner, cleaning filter element Air cleaner, checking prssure drop indicator Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing

25 251-002 251-004 252-019 252-020 252-021 255-071 255-073 256-001 256-002 256-003 256-004 256-006

618

Volvo Construction Equipment

12/14/2014

L180D HL Op.no.

time (h)

Notes

26 261-004 261-008 261-012 261-014 261-018 262-002 262-071 262-098 263-006 263-007 263-012 263-022

1.00 3.50 1.50 2.50 1.00 1.50 1.50 1.50 1.25 1.25 0.50 1.00

263-080

2.50

COOLING SYSTEM Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Coolant pump removed, reconditioning Thermostat, replacing Fan hydraulically driven, removing pump Fan hydraulically driven, fitting pump Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts Fan hydraulically driven, replacing pump

0.75 0.50

ENGINE CONTROL Stop magnet, replacing Electrical engine shut down, check and adjusting

27 273-021 273-023

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003

0.50 1.00 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing

1.00 0.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine Charging regulator, replacing

1.00 0.50

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-025 322-005 33 331-018 334-001 35 352-002 352-024

0.50 0.50

353-016 353-018 356-056

0.50 0.25 0.50

12/14/2014

LIGHTING Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy

Volvo Construction Equipment

619

L180D HL Op.no.

time (h)

Notes

0.25 0.75 0.25 0.25 0.50 0.75 0.50 0.75 0.25 0.25 0.25 1.25

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Horn switch, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing V-ECU, replacing

1.00

CABLE; FUSE; RELAY Relay CU201, replacing

0.50 0.50 0.50 0.50 0.50 1.00 0.75 0.75 1.00 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission oil pressure sensor, replacing Transmission temperature sensor, replacing Transmission, revolution sensor, replacing Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Sensor unit (differential lock), replacing Induction sensor (lifting cylinder) replacing Induction sensor (tilt cylinder) replacing Information display, replacing

0.50

MISCELLANEOUS Voltage converter, replacing

POWER TRANSMISSION

42 421-002 421-008 421-009 421-018 421-024 421-047 421-048 421-052 421-054

620

1.00 2.00 1.75 18.00 2.00 0.75 0.75 3.00 3.00

Volvo Construction Equipment

12/14/2014

L180D HL Op.no.

421-070 421-071 421-072

time (h)

11.00 32.00 12.00

45 451-001

0.25

451-002 451-004 451-007 451-010 451-013

2.00 1.50 1.50 2.00 1.50

46 460-001

0.75

460-002 460-003

1.50 13.00

461-001 461-011 461-012 461-013 461-014 461-018 461-019 461-040 461-041 461-043 461-052 461-053 463-001 463-002 463-003 463-011 463-012 463-013 463-014 463-018 463-019 463-040 463-041 463-043

7.00 10.00 10.00 13.00 1.50 1.50 2.00 3.00 6.50 4.50 0.25 0.75 9.00 4.50 4.50 11.00 10.00 13.00 1.50 1.50 2.00 3.00 6.50 4.50

12/14/2014

Notes

Transmission, removing Transmission removed, reconditioning Transmission, installing PROPELLER SHAFT Propeller shaft and intermediate bearing, checking radial clearance Support or intermediate bearing, replacing Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing Propeller shaft, removed reconditioning FRONT AXLE; REAR AXLE Axle suspension, measuring axial and radial clearanse Axle suspension, adjusting axial clearance Axle suspension, replacing bushes/bearings and seals Axle, replacing Centre gear , removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Pinion front, fitting new gasket Oil cooler, replacing Oil pump, replacing Hub reduction gear, replacing Hub reduction gear, removed, reconditioning Hub, replacing seal Differential lock front, repacking excl adjusting Differential lock, adjusting engagement Axle, replacing Axle, removing Axle, installing Centre gear, removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Pinion rear, fitting new gasket Oil cooler, replacing Oil pump, replacing Hub reduction gear, replacing Hub reduction gear removed, reconditioning Hub, replacing seal

Volvo Construction Equipment

621

L180D HL Op.no.

49 491-006

time (h)

3.50

Notes

MISCELLANEOUS Oil cooler, replacing

BRAKE

51 516-001 516-004 516-050 517-001 517-004 517-050

WHEEL BRAKE Brake linings, checking wear Brake discs, replacing on both sides Brake piston, replacing seals Brake linings, checking wear Brake disc, replacing both sides Brake piston, replacing seals

0.50 4.50 3.50 0.50 5.00 4.00

52 520-001 520-002 520-004 520-005

0.50 0.50 0.50 0.50

520-037 525-008 525-009 527-001

1.00 2.00 2.50 0.50

527-002 527-004

0.50 3.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, adjusting unloading pressure Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, replacing Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, replacing Hydraulic pump, replacing

5.00 1.00

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, replacing control valve

55 550-006 550-008

STEERING

64 641-021 645-006 645-010 645-015

1.50 1.75 6.00 0.50

645-020

2.50

645-021

1.50

622

Volvo Construction Equipment

12/14/2014

L180D HL Op.no.

time (h)

645-028

0.50

645-054 645-060 645-073 645-077

2.00 2.50 3.00 1.75

645-079 645-081 645-082 647-093

2.50 1.50 2.00 1.00

0.50 1.25 7.00

LEVER STEERING Lever steering (CDC) adjusting steering speed CDC, checking lever signals Lever steering (CDC), hydraulic, installing new

66 660-003 660-005 660-902

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

77 771-001

0.50 17.00 1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-015

1.75

CAB, NAKED; CANOPY Cab suspension, rubber element replacing

1.75 0.75 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

5.00 5.00 5.00 5.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

83 831-004 831-006 831-014 84 843-002 843-012 843-013 843-048

12/14/2014

Volvo Construction Equipment

623

L180D HL Op.no.

time (h)

85 852-006

1.25

852-007

1.25

86 865-001

1.00

87 872-001 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-015

0.25 1.00 1.00 0.75 0.75 1.00 0.75 1.00 4.00 0.50 4.00 3.00 4.00 3.50 0.75 1.50

874-016

0.75

874-017

0.75

874-019

0.50

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-005 911-011 911-038 912-001 912-002

624

0.50 2.00 1.00 5.00 5.00 4.00

Volvo Construction Equipment

12/14/2014

L180D HL Op.no.

time (h)

912-004 912-009 912-010

0.75 0.50 1.00

912-011 912-030 913-002

0.75 2.50 1.00

913-004

0.50

913-010 913-011 913-016

3.50 2.00 1.00

913-019 913-027 914-054 914-055 914-057 914-058 914-060 914-063

4.50 3.00 1.75 1.00 0.50 3.00 3.00 1.75

914-075 915-001 916-001 916-002

2.00 1.00 0.50 1.75

916-003 916-004

1.00 1.50

916-005

1.00

916-071 916-073 916-908

2.50 3.00 2.00

94 945-002

4.50

945-003

0.50

945-004 945-005 945-006

4.00 5.50 3.00

12/14/2014

Notes

Volvo Construction Equipment

625

L180D HL Op.no.

time (h)

945-007 945-008 945-009 945-010 945-012 945-013 945-014 945-016 945-024 945-054 945-062 945-063 945-064 945-065 945-066 945-067 945-068 945-069 945-070

0.75 5.00 8.00 4.00 1.00 3.00 4.00 6.00 4.00 3.00 2.00 0.75 3.00 2.00 2.00 0.75 3.50 4.00 1.75

2.50 0.80

MISCELLANEOUS Automatic lubrication pump, replacing Shift valve, checking

99 993-021 993-030

626

Notes

Volvo Construction Equipment

12/14/2014

L180E Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

0.50

171-002

1.50

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-059 173-061 173-070 173-074

5.00 11.00 0.40 0.70 1.50 5.50 8.00 9.00 14.00 1.00 1.50 2.00 1.75

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Engine, changing oil and filter Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002

7.50

ENGINE Compression test

210-002 210-070 210-072 210-090

7.00 4.50 6.00 0.30

210-092

0.70

211-002 214-012

16.00 4.00

214-012 214-036 215-032

4.00 2.50 13.00

216-018 217-002

19.00 7.50

12/14/2014

Compression test Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Engine rotation speed sensor (camshaft), replacing Cylinder head, replacing gasket Valves, adjusting

5001 - 7398 62501 - 69999 8001 - 10999 8001 - 10999 8001 - 10999

8001 - 10999

5001 - 7398 62501 - 69999 8002 - 10999

Valves, adjusting Valve covers, fitting new gasket Timing gear case, fitting new gasket in machine 5001 - 7398 62501 - 69999 Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer

Volvo Construction Equipment

627

L180E Op.no.

time (h)

218-001

2.50

Notes

Rubber cushion, replacing

22 221-014 221-022

8.50 0.20

223-006

3.00

LUBRICATING SYSTEM Oil pump, replacing Lubrication oil pressure, checking with pressure 8001 - 10999 gauge Oil cooler, replacing

23 233-001 233-001 233-002 233-004

0.30 0.30 1.50 0.40

FUEL SYSTEM Fuel system, bleeding Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure

233-009 233-010 233-014 233-020 233-097 234-010 236-002

0.20 0.90 0.75 0.10 0.75 4.00 0.50

Fuel pump (valves), inspection Fuel pump, inspection Fuel filters, replacing Fuel filter, checking Feed pump removed, reconditioning Fuel tank, replacing Stall speed, checking

237-012

5.50

Unit injector, replacing

25 250-901 251-002 251-004 252-020 252-021 255-002 255-071 256-001 256-002 256-003 256-004 256-006 258-002

2.00 1.00 2.00 1.00 0.75 0.80 1.50 0.50 0.25 0.25 0.25 0.75 4.00

INLET SYSTEM; EXHAUST SYSTEM Insulation for exhaust system, installation Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, inspection Turbocharger, replacing Air cleaner, cleaning filter element Air cleaner, checking prssure drop indicator Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing Intercooler, replacing

258-030

0.80

Charge air system, inspection

1.00 6.00 1.00 3.00

COOLING SYSTEM Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing

26 261-004 261-008 261-012 261-014

628

Volvo Construction Equipment

8002 - 10999

5001 - 7398 62501 - 69999

5001 - 7398 62501 - 69999 8002 - 10999

62501 - 69999 5001 - 7398

8002 - 10999

12/14/2014

L180E Op.no.

time (h)

262-002 262-071 262-098 263-004 263-010 263-011

2.00 1.50 1.75 0.75 0.50 0.40

263-011

0.10

263-051 263-062

1.50 4.50

Notes

Coolant pump, replacing Coolant pump removed, reconditioning Thermostat, replacing Fan motor, checking working pressure Pump 3 (P3) standby pressure, checking Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) Cooling fan hydraulics, funktion check Cooling fan motor, replacing

8001 - 10999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003

0.50 1.00 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing

1.00 0.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine Charging regulator, replacing

1.00 0.25

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-025 322-005 33 331-018 334-001 35 352-002 352-024

0.50 0.50

353-016 353-018 356-056

0.25 0.25 0.50

LIGHTING Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy

0.25 0.75 0.25 0.25 0.50 0.50 0.75

36 361-002 361-010 361-017 362-002 362-003 363-001 363-002

12/14/2014

Volvo Construction Equipment

629

L180E Op.no.

time (h)

363-004 364-004 364-008 367-052

0.25 0.25 0.25 1.25

Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing V-ECU, replacing

1.00 0.50 0.50 0.50 0.50 0.60 1.00

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission oil pressure sensor, replacing Transmission temperature sensor, replacing Transmission, revolution sensor, replacing Engine temperature sensor, replacing Engine oil pressure sensor, replacing Engine rotation speed sensor, replacing 8001 - 10999 Fuel level sender, replacing

1.00 2.00 0.50

MISCELLANEOUS CareTrack Early Basic, installation CareTrack, installing new Voltage converter, replacing

38 386-003 386-004 386-005 386-006 386-007 386-008 386-011 39 390-901 390-902 393-001

Notes

POWER TRANSMISSION

41 414-003

CLUTCH; TORQUE CONVERTER Converter, replacing (engine removed)

42 421-002 421-002 421-008 421-009 421-018 421-024 421-047 421-048 421-052 421-054 421-068 421-069 421-071

2.00 0.70 0.70 3.00 1.00 20.00 1.50 0.75 1.50 3.00 2.50 10.00 15.00 32.00

45 451-001

0.25

451-002 451-004 451-007

2.00 1.50 1.50

630

5001 - 6301 6302 - 10999

Volvo Construction Equipment

12/14/2014

L180E Op.no.

time (h)

451-010

2.00

46 460-001

0.75

460-002 460-003

1.50 13.00

461-001 461-011 461-012 461-013 461-040 461-041 461-043 463-001 463-002 463-003 463-011 463-012 463-013 463-040 463-041 463-043

7.00 10.00 10.00 11.00 3.00 11.00 4.50 9.00 4.50 4.50 11.00 10.00 13.00 3.00 6.50 4.50

49 491-006

4.00

Notes

Propeller shaft, front, replacing FRONT AXLE; REAR AXLE Axle suspension, measuring axial and radial clearanse Axle suspension, adjusting axial clearance Axle suspension, replacing bushes/bearings and seals Axle, replacing Centre gear , removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Hub reduction gear, replacing Hub reduction gear, removed, reconditioning Hub, replacing seal Axle, replacing Axle, removing Axle, installing Centre gear, removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Hub reduction gear, replacing Hub reduction gear removed, reconditioning Hub, replacing seal MISCELLANEOUS Oil cooler, replacing

BRAKE

51 516-001 516-004 516-050 517-001 517-004 517-050

WHEEL BRAKE Brake linings, checking wear Brake discs, replacing on both sides Brake piston, replacing seals Brake linings, checking wear Brake disc, replacing both sides Brake piston, replacing seals

0.50 5.50 3.50 0.50 5.50 3.50

52 520-001 520-002 520-005

0.90 0.50 0.60

520-037 525-009

1.00 0.50

12/14/2014

Volvo Construction Equipment

631

L180E Op.no.

time (h)

527-002

0.50

Notes

Accumulator, replacing

STEERING

64 645-006 645-021 645-028

1.75 1.50 0.10

645-054 645-060 645-077

2.00 2.50 1.75

645-078 645-079 645-081 645-082 647-093

1.50 2.50 1.50 1.50 1.00

0.50

LEVER STEERING Lever steering (CDC) adjusting steering speed

66 660-003

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

77 771-001

0.30 19.00 1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 818-015 818-020

3.00 3.50 1.75 1.75

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab suspension, rubber element replacing Viscous cab suspension, changing one unit

0.70

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing

82 821-001

632

Volvo Construction Equipment

62501 - 69999

12/14/2014

L180E Op.no.

time (h)

Notes

5001 - 7398 8001 - 10999 8002 - 10999 5001 - 7398 62501 - 69999 8001 - 10999 8002 - 10999

821-001 821-001 821-002

0.70 0.70 0.70

Engine hood, removing Engine hood, removing Engine hood, installing

821-002 821-002

0.80 1.00

Engine hood, installing Engine hood, installing

1.75 0.75 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

5.00 5.00 5.00 5.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

83 831-004 831-006 831-014 84 843-002 843-012 843-013 843-048 87 872-001 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-015

0.25 2.00 1.25 1.00 0.75 1.00 0.75 1.00 4.00 0.50 3.00 3.00 4.00 3.50 0.75 1.50

874-016

0.75

874-017

0.75

874-019

0.50

874-059

1.25

12/14/2014

Volvo Construction Equipment

633

L180E Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002

GENERAL Hydraulic system, bleeding

3.00

91 911-001 911-005 911-011 911-036 911-037 911-038 912-001 912-002 912-018 912-021 912-023 912-030 913-003

0.75 2.00 4.00 3.00 4.50 8.00 6.50 4.00 0.20 0.30 0.70 7.50 0.20

913-004

0.20

913-034 913-037 913-037 913-039 913-040 914-054 914-055 914-058 914-075 916-001 916-002

0.40 6.00 6.00 5.00 6.50 1.75 0.25 3.50 2.00 0.50 1.75

916-003 916-006

1.00 0.50

916-019 916-070

0.50 0.10

916-074 916-075

0.30 0.70

634

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Hydraulic oil tank, removing Hydraulic oil tank, installing Hydraulic oil tank, replacing Control valve, replacing Control valve removed, reconditioning Back-up valve, checking and adjusting Shock valve, tilt function, checking Shock valve lift function, checking Central valve, replacing Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Lifting time, checking Hydraulic pump P1, replacing Hydraulic pump P1, replacing Hydraulic pump P3, replacing Hydraulic pumps P2 and P3, replacing Servo valve, adjusting control Servo pressure, checking and adjusting Servo valve, replacing Servo valve removed, reconditioning Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting 3rd/4th hydraulic function, pressure check Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Boom suspension system, test drive with load Boom Suspension System, valve block V1, removing

Volvo Construction Equipment

12/14/2014

L180E Op.no.

time (h)

916-076

1.25

916-077

0.40

916-078

1.25

Notes

Boom Suspension System, valve block V1, installing Boom Suspension System, valve block V2, removing Boom Suspension System, valve block V2, installing

94 945-002

4.50

945-003

0.25

945-004 945-005 945-006 945-007 945-008 945-009 945-010 945-012 945-013 945-014 945-016 945-023 945-024 945-054 945-062 945-063 945-064 945-065 945-066 945-067 945-068 945-069 945-070

4.00 4.50 3.00 0.50 4.00 5.00 4.00 0.70 3.00 4.00 6.00 1.25 4.00 3.00 2.00 0.75 3.00 2.00 2.00 0.75 3.50 4.00 1.75

UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine Lift cylinder removed, repacking Tilt cylinder removed, replacing bearings "E-F" Tilt cylinder, replacing Tilt cylinder, repacking in machine Tilt cylinder removed, repacking Lift cylinder removed, replacing bearings "C-P" Lift cylinder, rear bearing replacing Lift cylinder, front bearing replacing Lift frame, replacing bearing in upper mounting "O" Tilting cylinder, replacing bearing 'E' in machine Tilting cylinder, changing bearing 'E-F' in machine Implement attachment, replacing T-link upper, replacing "HIJ" T-link upper removed, replacing bearings "HIJ" T-link, lower, replacing "IB" T-link lower removed, replacing bearing "IB" Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing bearing "GDF" Tilt arm, replacing "GDF" Tilt arm removed, replacing bearing "GDF"

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

12/14/2014

Volvo Construction Equipment

635

636

Volvo Construction Equipment

12/14/2014

L180E HL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-010 173-012 173-014 173-018 173-059 173-061 173-070 173-074

5.00 12.00 2.50 7.00 10.00 13.00 1.00 1.50 2.00 1.75

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 211-002 214-036 216-018 217-002 218-001

ENGINE Engine, removing 8001 - 10999 Engine, installing Cylinder head, replacing gasket Valve covers, fitting new gasket Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer Rubber cushion, replacing

22 221-014 23 233-001 233-002 233-014 233-097 234-010 25 250-901 251-002 251-004 252-020 252-021

12/14/2014

4.50 9.00 16.00 2.50 19.00 7.50 2.50 8.50

LUBRICATING SYSTEM Oil pump, replacing

0.50 1.50 0.75 0.75 4.00

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Fuel filters, replacing Feed pump removed, reconditioning Fuel tank, replacing

2.00 1.00 2.00 1.00 0.75

Volvo Construction Equipment

637

L180E HL Op.no.

time (h)

255-071 256-001 256-002 256-003 256-004 256-006

1.50 0.50 0.25 0.25 0.25 0.75

1.00 5.00 1.00 3.00 1.50 0.75 0.50 1.25

COOLING SYSTEM Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant pump removed, reconditioning Fan motor, checking working pressure Pump 3 (P3) standby pressure, checking Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed)

26 261-004 261-008 261-012 261-014 262-071 263-004 263-010 263-011

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003

0.50 1.00 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing

1.00 0.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine Charging regulator, replacing

1.00 0.25

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-025 322-005 33 331-018 334-001 35 352-002 352-024

0.50 0.50

353-016 353-018 356-056

0.25 0.25 0.50

LIGHTING Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy

0.25

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay

36 361-002

638

Volvo Construction Equipment

12/14/2014

L180E HL Op.no.

time (h)

361-010 361-017 362-002 362-003 363-001 363-002 363-004 364-004 364-008 367-052

0.75 0.25 0.25 0.50 0.50 0.75 0.25 0.25 0.25 1.25

Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing V-ECU, replacing

1.00 0.50 0.50 0.50 0.50 1.00

0.50

MISCELLANEOUS Voltage converter, replacing

38 386-003 386-004 386-005 386-006 386-007 386-011 39 393-001

Notes

POWER TRANSMISSION

41 414-003

CLUTCH; TORQUE CONVERTER Converter, replacing (engine removed)

42 421-002 421-008 421-009 421-018 421-024 421-047 421-048 421-052 421-054 421-068 421-069 421-071

2.00 1.00 3.00 1.00 20.00 1.50 0.75 1.50 3.00 3.00 13.00 14.00 32.00

45 451-001

0.25

451-002

2.00

12/14/2014

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Gear selector valve, replacing Gear selector valve removed, reconditioning Converter, replacing Lubrication oil valve, replacing Gear selector, replacing Gear selector valve, replacing one solenoid Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission, removing (upwards) Transmission, installing (from above) Transmission removed, reconditioning PROPELLER SHAFT Propeller shaft and intermediate bearing, checking radial clearance Support or intermediate bearing, replacing

Volvo Construction Equipment

639

L180E HL Op.no.

time (h)

451-004 451-007 451-010

1.50 1.50 2.00

46 460-001

0.75

460-002 460-003

1.50 13.00

461-001 461-011 461-012 461-013 461-040 461-041 461-043 463-001 463-002 463-003 463-011 463-012 463-013 463-040 463-041 463-043

7.00 10.00 10.00 11.00 3.00 11.00 4.50 9.00 4.50 4.50 11.00 10.00 13.00 3.00 6.50 4.50

49 491-006

4.00

Notes

Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing FRONT AXLE; REAR AXLE Axle suspension, measuring axial and radial clearanse Axle suspension, adjusting axial clearance Axle suspension, replacing bushes/bearings and seals Axle, replacing Centre gear , removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Hub reduction gear, replacing Hub reduction gear, removed, reconditioning Hub, replacing seal Axle, replacing Axle, removing Axle, installing Centre gear, removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Hub reduction gear, replacing Hub reduction gear removed, reconditioning Hub, replacing seal MISCELLANEOUS Oil cooler, replacing

BRAKE

51 516-001 516-004 516-050 517-001 517-004 517-050

WHEEL BRAKE Brake linings, checking wear Brake discs, replacing on both sides Brake piston, replacing seals Brake linings, checking wear Brake disc, replacing both sides Brake piston, replacing seals

52 520-001 520-002 520-005

640

0.50 5.50 3.50 0.50 5.50 3.50 0.75 0.50 0.50

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit

Volvo Construction Equipment

12/14/2014

L180E HL Op.no.

time (h)

520-037 527-002

1.00 0.50

Notes

Brake system, bleeding Accumulator, replacing

STEERING

64 645-006 645-021 645-054 645-060 645-077

1.75 1.50 2.00 2.50 1.75

645-078 645-079 645-081 647-093

1.50 2.50 1.50 1.00

STEERING Steering cylinder, replacing Valve block, replacing Steering cylinder, replacing bearings Steering cylinder, repacking in machine Steering cylinder removed, reconditioning incl replacing bearings Shift valve removed, reconditioning Shift valve, replacing Steering valve removed, reconditioning Auxiliary steering, replacing hydraulic pump

0.50

LEVER STEERING Lever steering (CDC) adjusting steering speed

66 660-003

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

FRAME LINK Frame joint, replacing bearings

77 771-001

19.00 1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 818-015

3.00 3.50 1.75

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab suspension, rubber element replacing

1.75 0.75 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

83 831-004 831-006 831-014

12/14/2014

Volvo Construction Equipment

641

L180E HL Op.no.

84 843-002 843-012 843-013 843-048

time (h)

5.00 5.00 5.00 5.00

87 872-001 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-015

0.25 2.00 1.25 1.00 0.75 1.00 0.75 1.00 4.00 0.50 3.00 3.00 4.00 3.50 0.75 1.50

874-016

0.75

874-017

0.75

874-019

0.50

874-059

1.25

Notes

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing AIR CONDITIONING UNIT Cab filter, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Thermostat, replacing Compressor, replacing shaft seal (compressor removed) Compressor, replacing magnetic clutch (compressor removed) Compressor, replacing magnetic clutch in machine Compressor, replacing valve plate (compressor removed) Evaporator, cleaning

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002

3.00

GENERAL Hydraulic system, bleeding

0.75 2.00 4.00 8.00 4.00

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Hydraulic oil tank, replacing Control valve removed, reconditioning

91 911-001 911-005 911-011 911-038 912-002

642

Volvo Construction Equipment

12/14/2014

L180E HL Op.no.

time (h)

912-023 914-054 914-055 914-075 916-001 916-002

0.70 1.75 0.25 2.00 0.50 1.75

916-003 916-006

1.00 0.50

916-019

0.50

Notes

Shock valve lift function, checking Servo valve, adjusting control Servo pressure, checking and adjusting Servo valve removed, reconditioning Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting 3rd/4th hydraulic function, pressure check

94 945-002

4.50

945-003

0.25

945-006 945-010 945-013 945-014 945-016 945-024 945-054 945-062 945-063 945-064 945-065 945-066 945-067 945-068 945-069 945-070

3.00 4.00 3.00 4.00 6.00 4.00 3.00 2.00 0.75 3.00 2.00 2.00 0.75 3.50 4.00 1.75

UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder removed, repacking Tilt cylinder removed, repacking Lift cylinder, rear bearing replacing Lift cylinder, front bearing replacing Lift frame, replacing bearing in upper mounting "O" Tilting cylinder, changing bearing 'E-F' in machine Implement attachment, replacing T-link upper, replacing "HIJ" T-link upper removed, replacing bearings "HIJ" T-link, lower, replacing "IB" T-link lower removed, replacing bearing "IB" Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing bearing "GDF" Tilt arm, replacing "GDF" Tilt arm removed, replacing bearing "GDF"

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

12/14/2014

Volvo Construction Equipment

643

644

Volvo Construction Equipment

12/14/2014

L180F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-006

0.30

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-150 176-001

4.50 11.00 0.40 0.70 1.00 2.50 4.00 5.50 9.50 6.00 1.75 0.60

19 191-021 191-022

0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-068

0.30 0.80

200-070

0.40

GENERAL VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-002 210-070 210-070 210-072 210-072 210-090

7.00 7.00 4.50 4.50 6.50 6.00 0.30

210-092

0.70

214-012 214-012

4.00 4.00

12/14/2014

Volvo Construction Equipment

645

L180F Op.no.

22 221-022 23 230-001 233-001 233-009 233-010 236-002 237-012 237-012 25 258-030

time (h)

0.20

Notes

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

0.50 0.30 0.20 0.90 0.50 5.50 5.50

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Fuel pump (valves), inspection Fuel pump, inspection Stall speed, checking Unit injector, replacing Unit injector, replacing

0.80

INLET SYSTEM; EXHAUST SYSTEM Charge air system, inspection

26 260-001 261-008 263-011

0.70 6.00 0.70

263-021

0.70

263-051 263-062 263-071 263-072 263-073 263-081 263-082

1.25 3.50 0.50 0.20 0.70 2.50 4.50

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.40 0.50

BATTERY Batteries, replacing Battery condition, check Battery condition, check

31 311-002 311-005 311-005

646

Volvo Construction Equipment

12/14/2014

L180F Op.no.

time (h)

Notes

36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

0.60 1.00

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing Temperature sensor cooling system, replacing 12241 - 19999

2.00

MISCELLANEOUS CareTrack, installing new

38 386-008 386-016 39 390-902

POWER TRANSMISSION

42 421-002 421-002 421-002 421-025 421-026 421-049 421-052 421-054 421-070 421-072 421-091 421-092 421-094 421-095 421-099

0.50 0.70 0.50 2.50 0.60 0.10 2.00 1.75 6.00 9.00 1.50 0.40 0.70 1.25 0.70

0.90 1.25 1.50 4.50 2.50 3.50 4.50 0.90 1.50 1.50 0.20 1.25

46 461-037 461-038 461-038 461-043 463-002 463-003 463-043 463-045 463-046 463-046 468-006 468-051

12/14/2014

Volvo Construction Equipment

11001 - 12390 12391 - 19999

12569 - 19999 11001 - 12568

647

L180F Op.no.

time (h)

Notes

BRAKE

51 510-003 516-005 516-005 516-050 517-005 517-005 517-050

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing Brake disc, replacing Brake piston, replacing seals Brake disc, replacing Brake disc, replacing Brake piston, replacing seals

0.50 2.50 3.00 2.50 2.50 3.00 3.00

52 520-001 520-002 520-005

0.80 0.20 0.20

520-037 520-111 525-005 525-006 525-009 527-001

0.30 0.20 0.60 0.60 0.50 0.10

527-009

1.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system, bleeding Automatic brake, function check Foot brake valve, removal Foot brake valve, installation Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, check

2.50 0.10 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking Parking brake, function checking

55 550-006 550-023 550-023

STEERING

60 600-001

GENERAL Steering system, function check

0.10

64 645-028

0.20

645-082 645-091 645-092 647-091

1.25 0.80 1.25 0.40

648

11001 - 12568 12569 - 19999 12569 - 19999 11001 - 12568 12569 - 19999 12569 - 19999

11001 - 12383 12384 - 19999

Volvo Construction Equipment

12/14/2014

L180F Op.no.

time (h)

66 660-006

0.90

660-007

0.90

660-009

1.25

660-010

1.50

660-011 660-012

0.20 0.40

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005

0.30

FRAME LINK Frame joint, checking clearance

5.50

AXLE SUSPENSION Axle suspension, replacing bushes and seals

0.50 0.50 0.50 0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

75 755-003 77 771-002 771-003 771-004 771-005

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-001 810-002 810-002 810-002 818-020

1.75 2.50 2.50 2.00 2.50 3.00 1.75

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, removing Cab, installing Cab, installing Cab, installing Viscous cab suspension, changing one unit

0.70 0.80

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

82 821-001 821-002

12/14/2014

Volvo Construction Equipment

649

L180F Op.no.

83 834-011 834-013 84 843-002 843-013 85 852-010 87 870-010 870-011 870-012 870-013 873-004 873-004 873-006 873-008 873-011 873-019 873-019 874-006 874-010 874-011 874-011 874-012 874-012 874-013

time (h)

Notes

0.20 0.30

DOORS; HATCH; COVER PLATE, (all) Door lock, changing Door lock cylinder, replacing

2.50 1.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

0.50 0.70 0.90 1.25 2.50 1.50 2.50 0.70 0.80 0.50 0.90 2.00 0.50 1.75 1.75 2.50 3.00 2.00

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Climate unit, removing 12241 - 19999 Climate unit, installing 12241 - 19999 Heater core, replacing 12241 - 19999 Heater core, replacing Fan motor, replacing 12241 - 19999 Heat control valve, replacing Air mix door actuator, replacing 12241 - 19999 ECC control unit, replacing ECC control unit, replacing 12241 - 19999 Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, replacing incl draining and filling 12241 - 19999 Expansion valve, replacing incl draining and filling

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-031

3.00 0.80

900-032

0.50

GENERAL Hydraulic system, bleeding V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 911-040

0.20

912-018

0.20

650

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Back-up valve, checking and adjusting

Volvo Construction Equipment

12/14/2014

L180F Op.no.

time (h)

912-023 912-023 912-120 912-121 912-122 912-123 912-124 912-125 912-125 912-126

0.70 1.00 0.20 0.80 0.70 0.90 0.90 0.60 0.60 0.10

912-127 912-152 912-153 913-003

0.20 1.50 2.50 1.25

913-004

0.90

913-033

1.25

913-034 913-034 913-050 913-051 913-060 913-061 914-047 914-048 914-049 914-052

0.20 0.20 3.00 4.50 2.50 4.50 0.20 0.10 0.10 0.40

914-055 914-063

0.20 0.40

914-063

0.60

914-064 914-065 916-002

0.80 1.25 1.25

916-003 916-006

0.60 0.60

916-017

0.50

Tilt, functional check Central valve, removal Central valve, installation Hydraulic pump, checking and adjusting standby 11001 - 12390 pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, checking and adjusting stand-by 11001 - 12390 pressure (LS-line removed) Lifting time, checking Lifting time, checking Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic pump P1, removal Hydraulic pump P1, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Accumulator, checking (pressure back-up for servo circuit) Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Servo pressure, checking at the spool in control valve Servo valve, removal Servo valve, installation Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting 3rd/4th hydraulic function, shock valve, checking

12/14/2014

Notes

Volvo Construction Equipment

11004 - 12581 12582 - 15577

651

L180F Op.no.

time (h)

916-018

0.60

916-020

0.20

916-070

0.20

916-072

0.20

92 924-036

0.10

99 992-002 992-003

4.00 4.00

993-030

0.80

652

Notes

3rd/4th hydraulic function, solenoid valve, changing 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Shift valve, checking

Volvo Construction Equipment

12/14/2014

L180F HL Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-006

0.30

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-150 176-001

4.00 11.00 0.40 0.80 1.50 2.50 3.50 5.50 10.00 6.00 1.75 0.60

19 191-021 191-021 191-022 191-022

0.20 0.20 0.20 0.20

GENERAL Service position 1 Service position 1 Service position 2 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-068

0.30 0.80

200-070

0.40

GENERAL VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-002 210-070 210-070 210-072 210-072 210-090

7.00 7.00 4.50 4.50 6.50 6.00 0.30

210-092

0.70

214-012

4.00

12/14/2014

Volvo Construction Equipment

653

L180F HL Op.no.

time (h)

214-012

4.00

Valves, adjusting

0.20

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

22 221-022 23 230-001 233-001 233-009 233-010 236-002 237-012 237-012 25 258-030

Notes

0.50 0.30 0.20 0.90 0.50 5.50 5.50

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Fuel pump (valves), inspection Fuel pump, inspection Stall speed, checking Unit injector, replacing Unit injector, replacing

0.80

INLET SYSTEM; EXHAUST SYSTEM Charge air system, inspection

26 260-001 261-008 263-011

0.70 6.00 0.70

263-021

0.70

263-051 263-062 263-071 263-072 263-073

1.25 3.50 0.50 0.20 0.70

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.40 0.50

BATTERY Batteries, replacing Battery condition, check Battery condition, check

31 311-002 311-005 311-005 36 366-064

654

1.50

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU

Volvo Construction Equipment

12/14/2014

L180F HL Op.no.

time (h)

366-066

0.70

V-ECU, MID 187, changing pre-programmed ECU

0.60 1.00

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing Temperature sensor cooling system, replacing

38 386-008 386-016

Notes

POWER TRANSMISSION

42 421-002 421-002 421-002 421-025 421-026 421-049 421-052 421-054 421-091 421-092 421-094 421-095 421-099

0.50 0.50 0.70 2.50 0.60 0.10 2.00 1.75 1.50 0.40 0.70 1.25 0.70

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission oil pressure, checking Transmission oil pressure, checking Transmission solenoid, replacing Transmission pressure sensor, replacing Transmission, functional check Seal for front output shaft, replacing Seal for rear output shaft, replacing Lock up valve, replacing Lock up, function check Main pressure valve, replacing Lock up, solenoid valve, replacing Transmission, calibration

0.90 1.50 1.25 4.50 2.50 3.50 4.50 0.90 1.50 1.50 0.20 1.25

46 461-037 461-038 461-038 461-043 463-002 463-003 463-043 463-045 463-046 463-046 468-006 468-051

BRAKE

51 510-003 516-005 516-005

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing Brake disc, replacing

12/14/2014

0.50 2.50 3.00

Volvo Construction Equipment

11001 - 12390 12391 - 19999

11001 - 12568 12569 - 19999

655

L180F HL Op.no.

time (h)

516-050 517-005 517-005 517-050

2.50 3.00 2.50 3.00

Notes

Brake piston, replacing seals Brake disc, replacing Brake disc, replacing Brake piston, replacing seals

52 520-001 520-002 520-005

0.80 0.20 0.20

520-037 520-111 525-005 525-006 525-009 527-001

0.30 0.20 0.60 0.60 0.50 0.10

527-009

1.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system, bleeding Automatic brake, function check Foot brake valve, removal Foot brake valve, installation Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, check

2.50

PARKING BRAKE Parking brake, replacing discs and seals

55 550-006

STEERING

60 600-001

GENERAL Steering system, function check

0.10

64 645-028

0.20

645-082 645-091 645-092 647-091

1.25 0.80 1.25 0.40

66 660-006

0.90

660-007

0.90

660-009

1.25

660-010

1.50

660-011

0.20

656

12569 - 19999 12569 - 19999 11001 - 12568 12569 - 19999

STEERING Steering system, checking and adjusting working pressure Steering valve, replacing Shift valve, removing Shift valve, installing Secondary steering pump, checking and adjusting11001 - 15577 working pressure LEVER STEERING Comfort drive control (CDC), angle sensor, changing Comfort drive control (CDC), solenoid valve, changing Comfort Drive Control (CDC), control valve, removal Comfort drive control (CDC), control valve, installation Lever steering (CDC), functional check

Volvo Construction Equipment

12/14/2014

L180F HL Op.no.

time (h)

660-012

0.40

Notes

Comfort Drive Control, servo pressure, checking

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

75 755-003

5.50

AXLE SUSPENSION Axle suspension, replacing bushes and seals

0.50 0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Rear wheel, removing Rear wheel, installing

77 771-004 771-005

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-002 818-020

1.75 2.50 2.00 3.00 1.75

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Cab, installing Viscous cab suspension, changing one unit

0.70 0.80

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.30

DOORS; HATCH; COVER PLATE, (all) Door lock cylinder, replacing

2.50 1.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

0.50 0.70 0.90 1.25 2.50 1.50 2.50 0.70

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Climate unit, removing Climate unit, installing Heater core, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing

82 821-001 821-002 83 834-013 84 843-002 843-013 85 852-010 87 870-010 870-011 870-012 870-013 873-004 873-004 873-006 873-008

12/14/2014

Volvo Construction Equipment

657

L180F HL Op.no.

time (h)

873-011 873-019 873-019 874-006 874-010 874-011 874-011 874-012 874-012 874-013

0.80 0.50 0.90 2.00 0.50 1.75 1.75 2.50 3.00 2.00

Notes

Air mix door actuator, replacing ECC control unit, replacing ECC control unit, replacing Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-031

3.00 0.80

900-032

0.50

GENERAL Hydraulic system, bleeding V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 911-040

0.20

912-021 912-023 912-127 912-147 912-148 912-149 912-152 912-153 912-154 912-155 912-159 912-164

0.70 1.00 0.20 4.50 1.25 3.00 1.50 2.50 3.50 6.00 0.70 0.10

912-166

0.20

913-003

1.25

913-004

0.90

913-033

1.25

658

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Shock valve, tilt function, checking Shock valve lift function, checking Tilt, functional check Control valve 2, replacing valve section Control valve 2, removal Control valve 2, installation Central valve, removal Central valve, installation Control valve, removal Control valve, installation Shock valve removed (Control valve 2), checking Shock valves grapple tilt (Control valve 2), checking Shock valve rotator (Control valve 2), checking and adjusting Hydraulic pump, checking and adjusting standby 11001 - 12401 pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, checking and adjusting stand-by 11001 - 12401 pressure (LS-line removed)

Volvo Construction Equipment

12/14/2014

L180F HL Op.no.

time (h)

913-034 913-044 914-047 914-048 914-049 914-052

0.30 1.25 0.20 0.10 0.10 0.40

914-055 914-063

0.20 0.50

914-066

0.50

916-002

1.25

916-003 916-006

0.60 0.30

916-070

0.20

92 926-035 926-036 926-037 926-038

0.80 1.25 2.50 4.00

99 992-002 992-003

4.00 4.00

993-030

0.80

12/14/2014

Notes

Lifting time, checking Hydraulic pump P1 and P2, checking function Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Accumulator, checking (pressure back-up for servo circuit) Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Servo pressure, checking at the spool in control valve 2 Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, hydraulic oil pressure in accumulators, depressurizing MECHANICAL EQUIPMENT/ATTACHMENT Grapple complete, removal at cross member Grapple complete, installing at cross member Lifting arm, removal at tilting arm Lifting arm, installing at tilting arm MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Shift valve, checking

Volvo Construction Equipment

659

660

Volvo Construction Equipment

12/14/2014

L220D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-007 173-010 173-012 173-014 173-059 173-061 173-070 173-074 173-075

5.00 12.00 1.75 3.50 9.00 12.00 1.00 1.50 2.00 1.75 2.50

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 211-018 211-068

1.75 10.00 48.00 10.00 7.00 13.00 4.00

211-071 212-007

0.50 4.00

212-011

0.50

213-010 213-018 214-012 214-027 214-030 214-036 215-002 215-030

16.00 26.00 1.50 0.50 16.00 1.00 6.00 7.00

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder heads all, replacing gaskets Cylinder heads all removed, decarbonizing and grinding in valves Cylinder head removed, pressure testing each Cylinder block, liners removed, milling of all liner locations Cylinder, cylinder heads removed, measuring wear in all cylinders Cylinder liner and piston, replacing one Cylinder liners and pistons, replacing all Valves, adjusting Inspection cover, fitting new gasket Valves, decarbonizing and grinding Valve covers, fitting new gasket Timing gear cover, fitting new gasket in machine Timing gear, replacing in machine

12/14/2014

Volvo Construction Equipment

661

L220D Op.no.

215-032 216-003 216-014 216-015 216-018 217-002 22 221-006 221-014 223-006

time (h)

Notes

8.00 3.00 3.50 7.50 21.00 9.00

Timing gear case, fitting new gasket in machine Main bearing shells, replacing, removed sump Crankshaft, replacing front oil seal Crankshaft engine removed, replacing Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer

1.00 10.00 2.00

LUBRICATING SYSTEM Oil pressure relief valve, replacing Oil pump, replacing Oil cooler, replacing

23 233-001 233-002 233-004 233-014 233-097 234-010 236-001 236-002 236-030 236-044 236-073

0.50 0.75 0.50 0.50 0.25 5.00 0.50 0.25 2.00 1.00 3.50

237-002 237-004 237-007 237-016 237-018 237-019 237-080

2.00 0.75 0.25 2.00 0.75 1.00 2.00

1.00 2.00 1.25 1.50 0.75 1.50 2.00 0.50 0.25 0.25 0.25

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, rubber cuchion replacing Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, replacing Turbocharger removed, reconditioning Air cleaner, cleaning filter element Air cleaner, checking prssure drop indicator Air cleaner, primary filter replacing Air cleaner, secondary filter replacing

25 251-002 251-004 252-019 252-020 252-021 255-071 255-073 256-001 256-002 256-003 256-004

662

Volvo Construction Equipment

12/14/2014

L220D Op.no.

time (h)

256-006 258-002

0.75 5.00

26 261-004 261-008 261-012 261-014 261-018 262-002 262-071 262-098 263-004 263-006 263-007 263-010 263-011

1.00 3.50 1.50 2.50 1.00 1.50 1.50 1.50 0.75 1.50 1.50 0.50 1.25

263-012 263-022

0.50 1.00

27 273-021 273-023

0.75 0.50

Notes

Preheating coil, replacing Intercooler, replacing COOLING SYSTEM Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Coolant pump, replacing Coolant pump removed, reconditioning Thermostat, replacing Fan motor, checking working pressure Fan hydraulically driven, removing pump Fan hydraulically driven, fitting pump Pump 3 (P3) standby pressure, checking Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) Fan belt and/or alternator belt, replacing Fan belt and/or alternator-, compressor belt, replacing all belts ENGINE CONTROL Stop magnet, replacing Electrical engine shut down, check and adjusting

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003

0.50 1.00 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing

1.00 0.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine Charging regulator, replacing

1.00 0.25

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

0.50

LIGHTING Headlights, adjusting

32 321-002 321-025 322-005 33 331-018 334-001 35 352-002

12/14/2014

Volvo Construction Equipment

663

L220D Op.no.

time (h)

352-024

0.50

353-016 353-018 356-056

0.25 0.25 0.50

Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy

0.25 0.75 0.25 0.25 0.50 0.50 0.75 0.25 0.25 0.25 1.25

1.00

CABLE; FUSE; RELAY Relay CU201, replacing

0.50 0.50 0.50 0.50 0.50 1.00 0.75 0.75 1.00 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission oil pressure sensor, replacing Transmission temperature sensor, replacing Transmission, revolution sensor, replacing Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Sensor unit (differential lock), replacing Induction sensor (lifting cylinder) replacing Induction sensor (tilt cylinder) replacing Information display, replacing

1.00 0.50

MISCELLANEOUS CareTrack Early Basic, installation Voltage converter, replacing

36 361-002 361-010 361-017 362-002 362-003 363-001 363-002 363-004 364-004 364-008 367-052 37 372-031 38 386-003 386-004 386-005 386-006 386-007 386-011 386-032 386-035 386-036 387-005 39 390-901 393-001

Notes

POWER TRANSMISSION

41 414-003

2.00

CLUTCH; TORQUE CONVERTER Converter, replacing (engine removed)

1.00

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking

42 421-002

664

Volvo Construction Equipment

12/14/2014

L220D Op.no.

421-008 421-009 421-018 421-024 421-047 421-048 421-052 421-054 421-068 421-069 421-071

time (h)

3.00 1.00 22.00 1.50 0.75 1.50 3.00 3.00 13.00 14.00 32.00

45 451-001

0.25

451-002 451-004 451-007 451-010 451-013

2.00 1.50 1.50 2.00 1.50

46 460-001

0.75

460-003

11.00

461-001 461-011 461-012 461-013 461-014 461-040 461-041 461-043 461-052 461-053 463-001 463-002 463-003 463-011 463-012 463-013 463-014 463-040 463-041

7.00 10.00 10.00 11.00 1.50 3.00 11.00 4.50 0.25 0.75 8.00 4.50 4.50 11.00 10.00 13.00 1.50 3.00 6.50

12/14/2014

Notes

Gear selector valve, replacing Gear selector valve removed, reconditioning Converter, replacing Lubrication oil valve, replacing Gear selector, replacing Gear selector valve, replacing one solenoid Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission, removing (upwards) Transmission, installing (from above) Transmission removed, reconditioning PROPELLER SHAFT Propeller shaft and intermediate bearing, checking radial clearance Support or intermediate bearing, replacing Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing Propeller shaft, removed reconditioning FRONT AXLE; REAR AXLE Axle suspension, measuring axial and radial clearanse Axle suspension, replacing bushes/bearings and seals Axle, replacing Centre gear , removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Pinion front, fitting new gasket Hub reduction gear, replacing Hub reduction gear, removed, reconditioning Hub, replacing seal Differential lock front, repacking excl adjusting Differential lock, adjusting engagement Axle, replacing Axle, removing Axle, installing Centre gear, removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Pinion rear, fitting new gasket Hub reduction gear, replacing Hub reduction gear removed, reconditioning

Volvo Construction Equipment

665

L220D Op.no.

time (h)

463-043

4.50

Hub, replacing seal

3.00

MISCELLANEOUS Oil cooler, replacing

49 491-006

Notes

BRAKE

51 516-001 516-004 516-050 517-001 517-004 517-050

WHEEL BRAKE Brake linings, checking wear Brake discs, replacing on both sides Brake piston, replacing seals Brake linings, checking wear Brake disc, replacing both sides Brake piston, replacing seals

0.50 4.50 3.50 0.50 4.50 3.50

52 520-001 520-002 520-005

0.50 0.50 0.50

520-037 523-041 525-008 525-009 527-001

1.00 2.50 2.00 2.50 0.50

527-002 527-004

0.50 2.50

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system, bleeding Axle oil cooler (front) replacing Foot brake valve, replacing Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, replacing Hydraulic pump, replacing

3.50 1.00

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, replacing control valve

55 550-006 550-008

STEERING

64 641-021 645-006 645-010 645-021 645-028

1.50 1.75 6.00 1.50 0.50

645-054 645-060

2.00 2.50

STEERING Adjustable steering column, replacing Steering cylinder, replacing Hydraulic pump, replacing Valve block, replacing Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder, repacking in machine

666

Volvo Construction Equipment

12/14/2014

L220D Op.no.

time (h)

645-077

1.75

645-079 645-081 645-082 647-093

2.50 1.50 2.00 1.00

Steering cylinder removed, reconditioning incl replacing bearings Shift valve, replacing Steering valve removed, reconditioning Steering valve, replacing Auxiliary steering, replacing hydraulic pump

0.50 1.25

LEVER STEERING Lever steering (CDC) adjusting steering speed CDC, checking lever signals

66 660-003 660-005

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

75 755-003 77 771-001

0.50 19.00 7.00

AXLE SUSPENSION Axle suspension, replacing bushes and seals

1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 818-015

3.00 3.50 1.75

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab suspension, rubber element replacing

1.75 0.75 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

5.00 5.00 5.00 5.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

83 831-004 831-006 831-014 84 843-002 843-012 843-013 843-048

12/14/2014

Volvo Construction Equipment

667

L220D Op.no.

time (h)

85 852-006

1.25

852-007

1.25

87 872-001 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-010 874-011 874-012 874-013 874-014 874-015

0.25 1.00 1.00 0.75 0.75 1.00 0.75 1.00 4.00 4.00 3.00 4.00 3.50 0.75 1.50

874-016

0.75

874-019

0.50

874-059

1.25

Notes

CAB INTERIOR/UPHOLSTERY Operators seat, air suspensioned, control, replacing Operators seat (air suspensioned), backrest replacing AIR CONDITIONING UNIT Cab filter, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Thermostat, replacing Compressor, replacing shaft seal (compressor removed) Compressor, replacing magnetic clutch (compressor removed) Compressor, replacing valve plate (compressor removed) Evaporator, cleaning

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-005 911-011 911-021 911-038 912-001 912-002 912-004 912-009 912-030

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Feedline from pumps to valve body, pipe replacing Hydraulic oil tank, replacing Control valve, replacing Control valve removed, reconditioning Control valve, low pressure valve, replacing Shock valve, tilt function, checking and adjusting Central valve, replacing

668

0.75 2.00 3.50 3.00 5.00 6.00 4.00 0.75 0.50 2.50

Volvo Construction Equipment

12/14/2014

L220D Op.no.

time (h)

913-003

0.75

913-004

0.50

913-010 913-011 913-019 914-054 914-055 914-057 914-058 914-075 915-001 916-001 916-002

4.50 2.00 4.50 1.75 0.75 0.50 3.00 2.00 1.00 0.50 1.75

916-003 916-006

1.00 0.50

916-019 916-071 916-073

0.50 2.50 3.00

94 945-002

4.50

945-003

0.25

945-004 945-005 945-006 945-007 945-008 945-009 945-010 945-012 945-013 945-014 945-016 945-024 945-054 945-062 945-063 945-064 945-065

4.00 5.50 3.00 0.75 5.00 8.00 4.00 1.00 3.00 4.00 6.00 4.00 3.00 2.00 0.75 3.00 2.00

12/14/2014

Notes

Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Hydraulic pump removed, reconditioning Hydraulic pump, compensator replacing Servo valve, adjusting control Servo pressure, checking and adjusting Servo pressure, check Servo valve, replacing Servo valve removed, reconditioning Servo valve, solenoid replacing Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting 3rd/4th hydraulic function, pressure check Boom suspension system, changing accumulator Boom suspension system, changing valve UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine Lift cylinder removed, repacking Tilt cylinder removed, replacing bearings "E-F" Tilt cylinder, replacing Tilt cylinder, repacking in machine Tilt cylinder removed, repacking Lift cylinder removed, replacing bearings "C-P" Lift cylinder, rear bearing replacing Lift cylinder, front bearing replacing Lift frame, replacing bearing in upper mounting "O" Tilting cylinder, changing bearing 'E-F' in machine Implement attachment, replacing T-link upper, replacing "HIJ" T-link upper removed, replacing bearings "HIJ" T-link, lower, replacing "IB" T-link lower removed, replacing bearing "IB"

Volvo Construction Equipment

669

L220D Op.no.

time (h)

945-066 945-067 945-068 945-069 945-070

2.00 0.75 3.50 4.00 1.75

Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing bearing "GDF" Tilt arm, replacing "GDF" Tilt arm removed, replacing bearing "GDF"

2.50 0.80

MISCELLANEOUS Automatic lubrication pump, replacing Shift valve, checking

99 993-021 993-030

670

Notes

Volvo Construction Equipment

12/14/2014

L220E Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

171-001

0.50

171-002

1.50

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-059 173-061 173-070 173-074

5.50 11.00 0.40 0.80 1.50 6.00 8.50 9.50 13.00 1.00 1.50 2.00 1.75

SERVICE Start of VCADS Pro computer and reading machine data Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 4000 hours Engine, changing oil and filter Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-002 210-070 210-072 210-090

7.50 7.00 4.50 6.00 0.30

210-092

0.70

211-002 214-012 214-012 214-036 215-032 216-018 217-002 218-001

16.00 4.00 4.00 2.50 13.00 19.00 7.50 2.50

ENGINE Compression test Compression test Engine, removing Engine, installing Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope Engine rotation speed sensor (camshaft), replacing Cylinder head, replacing gasket Valves, adjusting Valves, adjusting Valve covers, fitting new gasket Timing gear case, fitting new gasket in machine Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer Rubber cushion, replacing

12/14/2014

Volvo Construction Equipment

2001 - 3566 4001 - 5999 4001 - 5999 4001 - 5999

4001 - 5999

2005 - 3566 4008 - 5999 2001 - 3566

671

L220E Op.no.

time (h)

Notes

22 221-014 221-022

8.50 0.20

223-006

3.00

LUBRICATING SYSTEM Oil pump, replacing Lubrication oil pressure, checking with pressure 4001 - 5999 gauge Oil cooler, replacing

0.30 0.30 1.50 0.20 0.90 0.75 0.10 0.75 4.00 5.50

FUEL SYSTEM Fuel system, bleeding Fuel system, bleeding Feed pump, replacing Fuel pump (valves), inspection Fuel pump, inspection Fuel filters, replacing Fuel filter, checking Feed pump removed, reconditioning Fuel tank, replacing Unit injector, replacing

2.00 1.00 2.00 1.00 0.75 0.80 1.50 0.50 0.25 0.25 0.25 0.75 4.00 0.80

1.00 6.00 1.00 3.00 2.00 1.50 1.75 0.75 0.50

COOLING SYSTEM Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant pump, replacing Coolant pump removed, reconditioning Thermostat, replacing Fan motor, checking working pressure Pump 3 (P3) standby pressure, checking

23 233-001 233-001 233-002 233-009 233-010 233-014 233-020 233-097 234-010 237-012 25 250-901 251-002 251-004 252-020 252-021 255-002 255-071 256-001 256-002 256-003 256-004 256-006 258-002 258-030 26 261-004 261-008 261-012 261-014 262-002 262-071 262-098 263-004 263-010

672

Volvo Construction Equipment

4003 - 5999

2001 - 3566

4003 - 5999

12/14/2014

L220E Op.no.

time (h)

263-011

0.40

263-011

0.10

263-051 263-062

1.50 4.50

Notes

Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) Cooling fan hydraulics, funktion check Cooling fan motor, replacing

4003 - 5999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003

0.50 1.00 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing

1.00 0.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine Charging regulator, replacing

1.00 0.25

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-025 322-005 33 331-018 334-001 35 352-002 352-024

0.50 0.50

353-016 353-018 356-056

0.25 0.25 0.50

LIGHTING Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy

0.25 0.75 0.25 0.25 0.50 0.50 0.75 0.25 0.25 0.25 1.25

36 361-002 361-010 361-017 362-002 362-003 363-001 363-002 363-004 364-004 364-008 367-052

12/14/2014

Volvo Construction Equipment

673

L220E Op.no.

38 386-003 386-004 386-005 386-006 386-007 386-008 386-011 39 390-901 390-902 393-001

time (h)

Notes

1.00 0.50 0.50 0.50 0.50 0.60 1.00

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission oil pressure sensor, replacing Transmission temperature sensor, replacing Transmission, revolution sensor, replacing Engine temperature sensor, replacing Engine oil pressure sensor, replacing Engine rotation speed sensor, replacing 4001 - 5999 Fuel level sender, replacing

1.00 2.00 0.50

MISCELLANEOUS CareTrack Early Basic, installation CareTrack, installing new Voltage converter, replacing

POWER TRANSMISSION

41 414-003

CLUTCH; TORQUE CONVERTER Converter, replacing (engine removed)

42 421-002 421-002 421-008 421-009 421-018 421-024 421-047 421-048 421-052 421-054 421-068 421-069 421-071

2.00 0.70 0.70 3.00 1.00 19.00 1.50 0.75 1.50 3.00 3.00 10.00 15.00 32.00

45 451-001

0.25

451-002 451-004 451-007 451-010

2.00 1.50 1.50 2.00

674

2001 - 3017 3018 - 5999

Volvo Construction Equipment

12/14/2014

L220E Op.no.

time (h)

46 460-001

0.75

460-003

11.00

461-001 461-011 461-012 461-013 461-040 461-041 461-043 463-001 463-002 463-003 463-011 463-012 463-013 463-040 463-041 463-043

7.00 10.00 10.00 11.00 3.00 11.00 4.50 9.00 4.50 4.50 11.00 10.00 13.00 3.00 6.50 4.50

49 491-006

4.00

Notes

FRONT AXLE; REAR AXLE Axle suspension, measuring axial and radial clearanse Axle suspension, replacing bushes/bearings and seals Axle, replacing Centre gear , removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Hub reduction gear, replacing Hub reduction gear, removed, reconditioning Hub, replacing seal Axle, replacing Axle, removing Axle, installing Centre gear, removing and fitting Centre gear removed, reconditioning Centre gear, axle removed, reconditioning Hub reduction gear, replacing Hub reduction gear removed, reconditioning Hub, replacing seal MISCELLANEOUS Oil cooler, replacing

BRAKE

51 516-001 517-001 517-004 517-050

WHEEL BRAKE Brake linings, checking wear Brake linings, checking wear Brake disc, replacing both sides Brake piston, replacing seals

0.50 0.50 5.50 3.50

52 520-001 520-002 520-005

0.90 0.50 0.60

520-037 525-009 527-002

1.00 0.50 0.50

12/14/2014

Volvo Construction Equipment

675

L220E Op.no.

time (h)

Notes

STEERING

64 645-006 645-021 645-028

1.75 1.50 0.10

645-054 645-060 645-077

2.00 2.50 1.75

645-078 645-079 645-081 645-082 647-093

1.50 2.50 1.50 1.50 1.00

0.50 1.25

LEVER STEERING Lever steering (CDC) adjusting steering speed CDC, checking lever signals

66 660-003 660-005

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

75 755-003 77 771-001

0.30 19.00 7.00

AXLE SUSPENSION Axle suspension, replacing bushes and seals

1.00

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 818-015 818-020

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab suspension, rubber element replacing Viscous cab suspension, changing one unit

676

3.00 3.50 1.75 1.75

Volvo Construction Equipment

12/14/2014

L220E Op.no.

82 821-001 821-001 821-001 821-002 821-002 821-002 83 831-004 831-006 831-014 84 843-002 843-012 843-013 843-048

time (h)

0.70 0.70 0.70 0.70 0.80 1.00

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, removing Engine hood, removing Engine hood, installing Engine hood, installing Engine hood, installing

1.75 0.75 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

5.00 5.00 5.00 5.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

87 872-001 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-015

0.25 2.00 1.25 1.00 0.75 1.00 0.75 1.00 4.00 0.50 3.00 3.00 4.00 3.50 0.75 1.50

874-016

0.75

874-017

0.75

874-019

0.50

874-059

1.25

12/14/2014

Notes

2001 - 3566 4001 - 5999 4001 - 5999 2001 - 3566 4001 - 5999 4001 - 5999

Volvo Construction Equipment

677

L220E Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002

GENERAL Hydraulic system, bleeding

3.00

91 911-001 911-005 911-011 911-036 911-037 911-038 912-001 912-002 912-018 912-019 912-021 912-023 912-030 913-003

0.75 2.00 4.00 3.00 4.50 8.00 6.50 4.00 0.20 0.50 0.30 0.70 7.50 0.20

913-004

0.20

913-034 913-037 913-039 913-040 914-054 914-055 914-058 914-075 916-001 916-002

0.40 6.00 5.00 6.50 1.75 0.25 3.50 2.00 0.50 1.75

916-003 916-006

1.00 0.50

916-019 916-070

0.50 0.10

916-074 916-075

0.30 0.70

678

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Pump suction hose and pipe, replacing Oil cooler, replacing Hydraulic oil tank, removing Hydraulic oil tank, installing Hydraulic oil tank, replacing Control valve, replacing Control valve removed, reconditioning Back-up valve, checking and adjusting Shock valve removed, checking Shock valve, tilt function, checking Shock valve lift function, checking Central valve, replacing Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Lifting time, checking Hydraulic pump P1, replacing Hydraulic pump P3, replacing Hydraulic pumps P2 and P3, replacing Servo valve, adjusting control Servo pressure, checking and adjusting Servo valve, replacing Servo valve removed, reconditioning Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting 3rd/4th hydraulic function, pressure check Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Boom suspension system, test drive with load Boom Suspension System, valve block V1, removing

Volvo Construction Equipment

12/14/2014

L220E Op.no.

time (h)

916-076

1.25

916-077

0.40

916-078

1.25

Notes

Boom Suspension System, valve block V1, installing Boom Suspension System, valve block V2, removing Boom Suspension System, valve block V2, installing

94 945-002

4.50

945-003

0.25

945-004 945-005 945-006 945-007 945-008 945-009 945-010 945-012 945-013 945-014 945-016 945-023 945-024 945-054 945-062 945-063 945-064 945-065 945-066 945-067 945-068 945-069 945-070

4.00 4.50 3.00 0.50 4.00 5.00 4.00 0.70 3.00 4.00 6.00 1.25 4.00 3.00 2.00 0.75 3.00 2.00 2.00 0.75 3.50 4.00 1.75

UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine Lift cylinder removed, repacking Tilt cylinder removed, replacing bearings "E-F" Tilt cylinder, replacing Tilt cylinder, repacking in machine Tilt cylinder removed, repacking Lift cylinder removed, replacing bearings "C-P" Lift cylinder, rear bearing replacing Lift cylinder, front bearing replacing Lift frame, replacing bearing in upper mounting "O" Tilting cylinder, replacing bearing 'E' in machine Tilting cylinder, changing bearing 'E-F' in machine Implement attachment, replacing T-link upper, replacing "HIJ" T-link upper removed, replacing bearings "HIJ" T-link, lower, replacing "IB" T-link lower removed, replacing bearing "IB" Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing bearing "GDF" Tilt arm, replacing "GDF" Tilt arm removed, replacing bearing "GDF"

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

12/14/2014

Volvo Construction Equipment

679

680

Volvo Construction Equipment

12/14/2014

L220F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-006

0.30

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 173-150 176-001

4.50 11.00 0.40 0.70 1.00 2.50 4.00 5.50 9.50 6.00 1.75 0.60

19 191-021 191-022

0.20 0.20

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-068

0.30 0.80

200-070

0.40

GENERAL VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-002 210-070 210-070 210-072 210-072 210-090

7.00 7.00 4.50 4.50 6.50 6.00 0.30

210-092

0.70

214-012 214-012

4.00 4.00

12/14/2014

Volvo Construction Equipment

681

L220F Op.no.

22 221-022 23 230-001 233-001 233-009 233-010 236-002 237-012 237-012 25 258-030

time (h)

0.20

Notes

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

0.50 0.30 0.20 0.90 0.50 5.50 5.50

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Fuel pump (valves), inspection Fuel pump, inspection Stall speed, checking Unit injector, replacing Unit injector, replacing

0.80

INLET SYSTEM; EXHAUST SYSTEM Charge air system, inspection

26 260-001 261-008 263-011

0.70 6.00 0.70

263-021

0.70

263-051 263-062 263-071 263-072 263-073

1.25 3.50 0.50 0.20 0.70

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.40 0.50

BATTERY Batteries, replacing Battery condition, check Battery condition, check

31 311-002 311-005 311-005 36 366-064

1.50

366-066

0.70

682

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

Volvo Construction Equipment

12/14/2014

L220F Op.no.

38 386-008 386-016 39 390-902

time (h)

Notes

0.60 1.00

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine rotation speed sensor, replacing Temperature sensor cooling system, replacing 6809 - 9999

2.00

MISCELLANEOUS CareTrack, installing new

POWER TRANSMISSION

42 421-002 421-002 421-002 421-025 421-026 421-049 421-070 421-072 421-091 421-092 421-094 421-095 421-099

0.70 0.50 0.50 2.50 0.60 0.10 6.00 9.00 1.50 0.40 0.70 1.25 0.70

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Transmission oil pressure, checking Transmission oil pressure, checking Transmission solenoid, replacing Transmission pressure sensor, replacing Transmission, functional check Transmission, removing Transmission, installing Lock up valve, replacing Lock up, function check Main pressure valve, replacing Lock up, solenoid valve, replacing Transmission, calibration

1.25 1.25 5.50 2.00 3.00 4.50 0.90 1.50 1.50 0.20 1.25

FRONT AXLE; REAR AXLE Hub reduction, removing Hub reduction, installing Hub, replacing seal Axle, removing Axle, installing Hub, replacing seal Hub reduction, removing Hub reduction, installing Hub reduction, installing Differential lock, function check Differential lock, adjusting

46 461-037 461-038 461-043 463-002 463-003 463-043 463-045 463-046 463-046 468-006 468-051

BRAKE

51 510-003 516-005

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing

12/14/2014

0.50 4.00

Volvo Construction Equipment

10000 - 12401 12402 - 99999

6001 - 7043 7044 - 9999

7044 - 9999

683

L220F Op.no.

time (h)

516-005 516-050 516-050 517-005 517-005 517-050 517-050

3.00 3.00 3.50 4.00 3.00 3.50 3.00

Notes

Brake disc, replacing Brake piston, replacing seals Brake piston, replacing seals Brake disc, replacing Brake disc, replacing Brake piston, replacing seals Brake piston, replacing seals

52 520-001 520-002 520-005

0.80 0.20 0.20

520-037 520-111 525-005 525-006 525-009 527-001

0.30 0.20 0.60 0.60 0.50 0.10

527-009

1.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system, bleeding Automatic brake, function check Foot brake valve, removal Foot brake valve, installation Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, check

2.50 0.10 0.10

PARKING BRAKE Parking brake, replacing discs and seals Parking brake, function checking Parking brake, function checking

55 550-006 550-023 550-023

STEERING

60 600-001

GENERAL Steering system, function check

0.10

64 645-028

0.20

645-082 645-091 645-092 647-091

1.25 0.80 1.25 0.40

66 660-006

684

0.90

6001 - 7043 7044 - 9999 6001 - 7043 7044 - 9999 6001 - 7043 6001 - 7043 7044 - 9999

6001 - 6929 6930 - 9999

Volvo Construction Equipment

12/14/2014

L220F Op.no.

time (h)

660-007

0.90

660-009

1.25

660-010

1.50

660-011 660-012

0.20 0.40

Notes

Comfort drive control (CDC), solenoid valve, changing Comfort Drive Control (CDC), control valve, removal Comfort drive control (CDC), control valve, installation Lever steering (CDC), functional check Comfort Drive Control, servo pressure, checking

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005

0.30

FRAME LINK Frame joint, checking clearance

7.00

AXLE SUSPENSION Axle suspension, replacing bushes and seals

0.70 0.60 0.70 0.60

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

75 755-003 77 771-002 771-003 771-004 771-005

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-001 810-002 810-002 810-002 818-020

2.50 1.75 2.50 2.00 3.00 2.50 1.75

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, removing Cab, installing Cab, installing Cab, installing Viscous cab suspension, changing one unit

0.70 0.80

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.20 0.30

DOORS; HATCH; COVER PLATE, (all) Door lock, changing Door lock cylinder, replacing

82 821-001 821-002 83 834-011 834-013

12/14/2014

Volvo Construction Equipment

685

L220F Op.no.

84 843-002 843-013 85 852-010 87 870-010 870-011 870-012 870-013 873-004 873-004 873-006 873-008 873-011 873-019 873-019 874-006 874-010 874-011 874-011 874-012 874-012 874-013

time (h)

Notes

2.50 1.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

0.50 0.70 0.90 1.25 2.50 1.50 2.50 0.70 0.80 0.50 0.90 2.00 0.50 1.75 1.75 2.50 3.00 2.00

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Climate unit, removing 6809 - 9999 Climate unit, installing 6809 - 9999 Heater core, replacing 6809 - 9999 Heater core, replacing Fan motor, replacing 6809 - 9999 Heat control valve, replacing Air mix door actuator, replacing 6809 - 9999 ECC control unit, replacing ECC control unit, replacing 6809 - 9999 Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, replacing incl draining and filling 6809 - 9999 Expansion valve, replacing incl draining and filling

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-031

3.00 0.80

900-032

0.50

GENERAL Hydraulic system, bleeding V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 911-040

0.20

912-018 912-023 912-023 912-120

0.20 0.70 1.00 0.20

686

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Back-up valve, checking and adjusting Shock valve lift function, checking Shock valve lift function, checking Lift, functional check

Volvo Construction Equipment

12/14/2014

L220F Op.no.

time (h)

912-121 912-122 912-123 912-124 912-125 912-125

0.80 0.70 0.90 0.90 0.60 0.60

Lift, solenoid valve, changing Lower, solenoid valve, changing Tilt in, solenoid valve, changing Tilt out, solenoid valve, changing Lift/lower, angle sensor, changing Lift/lower, angle sensor, changing

912-126

0.10

Tilt in/out, angle sensor, changing

912-127 912-152 912-153 913-003

0.20 1.50 2.50 1.25

913-004

0.90

913-033

1.25

913-034 913-034 913-064 913-069 914-047 914-048 914-049 914-052

0.20 0.20 0.60 0.60 0.20 0.10 0.10 0.40

914-055 914-063

0.20 0.40

914-063

0.60

914-064 914-065 916-002

0.80 1.25 1.25

916-003 916-006

0.60 0.60

916-017 916-018

0.50 0.60

916-020

0.20

Tilt, functional check Central valve, removal Central valve, installation Hydraulic pump, checking and adjusting standby 6001 - 6929 pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, checking and adjusting stand-by 6001 - 6389 pressure (LS-line removed) Lifting time, checking Lifting time, checking Hydraulic pump, power control checking Hydraulic power control valve, replacing Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Accumulator, checking (pressure back-up for servo circuit) Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Servo pressure, checking at the spool in control valve Servo valve, removal Servo valve, installation Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, solenoid valve, changing 3rd/4th hydraulic function, checking and adjusting pressure

12/14/2014

Notes

Volvo Construction Equipment

6005 - 7050 8026 - 8485 7051 - 8025 6005 - 7050 8026 - 8485

687

L220F Op.no.

time (h)

916-070

0.20

916-072

0.20

92 924-036

0.10

99 992-002 992-003

4.00 4.00

993-030

0.80

688

Notes

Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking, functional check MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Shift valve, checking

Volvo Construction Equipment

12/14/2014

L30 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-002

4.00

172-002 172-004 173-002 173-004 173-006 173-007 173-010 173-012 173-014 173-016 173-018 173-059 173-061 173-070 173-074 173-075

4.00 7.00 0.25 2.00 2.00 2.00 3.00 2.00 4.00 2.00 3.00 0.75 1.00 1.50 1.50 2.00

173-085

0.75

SERVICE Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 100 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 4000 hours Engine, changing oil and filter Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank Brake system, changing oil/fluid and filter

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-071 210-072 211-002 211-008

3.50 28.00 4.50 6.00 1.00

211-068

3.00

211-080 211-082 212-011

2.00 5.00 0.50

213-010 213-018 214-012 214-021 214-030

14.00 22.00 1.00 0.50 9.00

ENGINE Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder heads all, retightening incl. adjusting valves Cylinder heads all removed, decarbonizing and grinding in valves Cylinder heads all, removing Cylinder heads all, fitting Cylinder, cylinder heads removed, measuring wear in all cylinders Cylinder liner and piston, replacing one Cylinder liners and pistons, replacing all Valves, adjusting Valve cover, fitting new gasket each Valves, decarbonizing and grinding

12/14/2014

Volvo Construction Equipment

689

L30 Op.no.

time (h)

214-093 215-002 215-030 215-032 216-014 216-015 216-018 216-034 216-040 217-002

2.00 3.00 4.00 5.00 3.00 6.00 9.00 6.00 8.50 4.00

Rocker arm mechanism removed, reconditioning Timing gear cover, fitting new gasket in machine Timing gear, replacing in machine Timing gear case, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft engine removed, replacing Crankshaft, replacing rear oil seal Big- end bearing shells, replacing in machine Flywheel housing and sump gasket, replacing Sump gasket, replacing incl cleaning oil strainer

4.00 5.50 0.50 0.75

LUBRICATING SYSTEM Oil pressure relief valve, replacing Oil pump, replacing Oil filter, replacing Oil cooler, replacing

0.50 0.50 0.50 0.50 0.75 1.50 0.75 2.00 1.50 1.00 2.00 1.50 0.50 0.50

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel filters, replacing Feed pump removed, reconditioning Fuel tank, replacing Idling speed, checking and adjusting Injection timing, checking Injection timing, checking Injection pump, removing Injection pump, fitting incl setting injection timing Injectors, replacing all Injector, replacing one Delivery pipe, replacing one

0.75 1.00 1.00

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing

22 221-006 221-014 222-011 223-006 23 233-001 233-002 233-004 233-014 233-097 234-010 236-001 236-030 236-044 236-070 236-072 237-002 237-004 237-018 25 251-002 251-004 252-020 26 261-001 261-002 261-004 261-008 262-098 263-013

690

0.50 0.25 0.75 3.00 0.75 0.25

Notes

COOLING SYSTEM Radiator, pressure testing Coolant, checking anti-freeze resistance Coolant, changing Radiator, replacing Thermostat, replacing Fan belt and/or alternator belt, checking and adjusting tension Volvo Construction Equipment

12/14/2014

L30 Op.no.

27 273-022

time (h)

0.75

Notes

ENGINE CONTROL Stop cable control, replacing

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-006 311-008 311-014

0.25 0.75 0.50 1.00 1.50

BATTERY Battery charging capacity, checking Batteries, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing Batteries, checking charging incl cleaning and painting battery boxes

0.75 1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Charging test in machine (with measuring instrument)

32 321-002 321-074 33 331-018

0.75

STARTING SYSTEM Starter motor, replacing

35 352-002 352-008

0.50 0.50

352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.25 0.50 0.50

0.25 0.75 0.25 0.25 0.75 0.75 0.75 0.50 0.50 0.75

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Horn switch, replacing Windscreen wiper front, replacing motor Windscreen wiper, replacing switch Switch, replacing Brake light switch, replacing Main switch, replacing

36 361-002 361-010 361-017 362-002 362-016 363-002 363-003 364-004 364-008 364-024

12/14/2014

Volvo Construction Equipment

691

L30 Op.no.

time (h)

Notes

POWER TRANSMISSION

42 421-002 421-004 421-008 421-009 421-018 421-052 421-054 421-070 421-071 421-072

0.75 1.25 2.00 2.00 10.00 2.00 2.00 6.00 16.00 7.00

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Oil pump, replacing Gear selector valve, replacing Gear selector valve removed, reconditioning Converter, replacing Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission, removing Transmission removed, reconditioning Transmission, installing

0.00

GEARBOX, Dropbox, replacing seal for front otput shaft

43 434-002 45 451-001

0.25

451-002 451-004 451-007 451-010 451-013

2.00 1.00 1.00 1.00 1.00

46 460-002 460-003

1.50 2.00

461-014 461-042 463-005 463-014 463-043 464-012

1.75 4.00 0.75 2.00 3.50 6.00

PROPELLER SHAFT Propeller shaft and intermediate bearing, checking radial clearance Support or intermediate bearing, replacing Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing Propeller shaft, removed reconditioning FRONT AXLE; REAR AXLE Axle suspension, adjusting axial clearance Axle suspension, replacing bushes/bearings and seals Pinion front, fitting new gasket Hub reduction gear, reconditioning one side Drive shaft, replacing one side Pinion rear, fitting new gasket Hub, replacing seal Centre gear removed, reconditioning

BRAKE

51 511-002 511-004 511-045 511-081 512-002

WHEEL BRAKE Brake disc, replacing one Brake pads, replacing on both sides of axel Brake calliper, replacing one Brake calliper removed, reconditioning Brake disc, replacing one

692

3.00 1.25 1.25 1.50 3.00

Volvo Construction Equipment

12/14/2014

L30 Op.no.

time (h)

512-004 512-045 512-081

1.50 1.50 1.00

Notes

Brake pads, replacing on both sides of axle Brake caliper, replacing one Brake caliper, removed, reconditioning

52 520-001 520-030 520-031 520-037 525-002 525-008 525-009 527-001

0.50 0.25 0.50 0.75 2.00 1.00 0.75 0.50

527-002 527-003 527-004 527-005

0.50 2.00 1.50 2.00

527-006

2.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, replacing return oil filter Brake system, replacing oil filter element Brake system, bleeding Unloading valve, removing and fitting Foot brake valve, replacing Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, replacing Accumulators, checking in machine Hydraulic pump, replacing Hydraulic pump, reconditioning incl removing and fitting Hydraulic pump, replacing seal for pump shaft

0.25

PARKING BRAKE Parking brake, adjusting

55 550-002

STEERING

64 645-003 645-006 645-010 645-020

0.25 1.00 2.50 1.50

645-021 645-028

2.00 0.50

645-073 645-077

1.00 1.25

645-081 645-082

1.50 2.00

STEERING Steering system working pressure, checking Steering cylinder, replacing Hydraulic pump, replacing Steering system, checking and adjusting shock and anti-cavitation-valve Valve block, replacing Steering system, checking and adjusting working pressure Hydraulic pump removed, reconditioning Steering cylinder removed, reconditioning incl replacing bearings Steering valve removed, reconditioning Steering valve, replacing

12/14/2014

Volvo Construction Equipment

693

L30 Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

FRAME LINK Frame joint, replacing bearings

77 771-001

12.00 0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-015

1.00

CAB, NAKED; CANOPY Cab suspension, rubber element replacing

1.50 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door, replacing sealing strip

3.00 1.00 0.75 0.75

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

83 831-004 831-014 84 843-002 843-012 843-013 843-048 87 872-001 873-004 873-006 873-008 873-010 874-003 874-005 874-006 874-007 874-011 874-014 874-015

0.25 1.00 1.50 0.50 2.00 0.75 1.50 4.00 0.75 3.00 1.00 0.75

874-016

0.75

874-017

1.50

874-019

0.50

694

AIR CONDITIONING UNIT Cab filter, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Fanmotor, replacing resistor Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Receiver, replacing incl draining and filling Thermostat, replacing Compressor, replacing shaft seal (compressor removed) Compressor, replacing magnetic clutch (compressor removed) Compressor, replacing magnetic clutch in machine Compressor, replacing valve plate (compressor removed)

Volvo Construction Equipment

12/14/2014

L30 Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-002 911-038 912-001 912-002 912-003 912-009 912-019 913-010 913-011 913-012 913-024

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Ventilation filter, replacing Hydraulic oil tank, replacing Control valve, replacing Control valve removed, reconditioning Control valve, repacking all slides Shock valve, tilt function, checking and adjusting Shock valve removed, checking Hydraulic pump, replacing Hydraulic pump removed, reconditioning Hydraulic pump, replacing cartridge Pump, installation

0.75 0.25 4.00 3.00 1.25 3.50 1.00 1.25 3.50 1.50 0.00 1.50

94 945-002

2.50

945-003

0.25

945-004 945-005 945-011

1.50 2.50 1.00

945-056

0.75

12/14/2014

UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine Implemental attachment, replacing hydraulic cylinder Implement attachment, repacking removed hydraulic cylinder

Volvo Construction Equipment

695

696

Volvo Construction Equipment

12/14/2014

L330D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-007 173-010 173-012 173-014 173-059 173-061 173-070 173-074 173-075

SERVICE Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

5.50 13.00 1.75 4.00 8.00 13.00 1.25 2.00 3.00 2.00 3.00

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-071 210-072 217-002

ENGINE Engine, removing Engine removed, general overhaul Engine, installing Sump gasket, replacing incl cleaning oil strainer

23 233-001 234-010 236-001 236-002 236-011 236-030 236-031 236-044 25 252-020 252-021 26 261-008 262-002 262-003 263-001 263-003

12/14/2014

10.00 55.00 10.00 8.00 0.50 5.00 0.25 0.25 2.50 2.00 1.25 1.00

FUEL SYSTEM Fuel system, bleeding Fuel tank, replacing Idling speed, checking and adjusting Stall speed, checking Fuel pump element, replacing Injection timing, checking Injection timing adjuster, checking Injection timing, checking

2.00 1.00

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing

8.00 3.50 2.00 1.50 1.50

COOLING SYSTEM Radiator, replacing Coolant pump, replacing Coolant pump (intercooler), replacing Fan motor, removing Fan motor, installing

Volvo Construction Equipment

697

L330D Op.no.

time (h)

263-004 263-005 263-006 263-007 263-010 263-011

0.50 1.00 2.00 2.00 0.75 1.00

263-016

0.75

Fan motor, checking working pressure Fan motor, adjusting working pressure Fan hydraulically driven, removing pump Fan hydraulically driven, fitting pump Pump 3 (P3) standby pressure, checking Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) Maximum fan speed, checking

0.75 0.25

ENGINE CONTROL Stop magnet, replacing Electrical engine shut down, check and adjusting

27 273-021 273-023

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003

0.50 1.00 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine

1.25 0.25

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-025 33 331-018 334-001 35 352-002 352-024

0.50 0.75

353-016 353-018 356-056

0.50 0.25 0.50

LIGHTING Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy

0.25 0.75 0.25 0.25 0.50 1.00 0.25

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Windscreen flusher pump, replacing

36 361-002 361-010 361-017 362-002 363-001 363-002 363-004

698

Volvo Construction Equipment

12/14/2014

L330D Op.no.

time (h)

364-004 364-008 367-052

0.25 0.25 1.25

Switch, replacing Brake light switch, replacing V-ECU, replacing

1.00

CABLE; FUSE; RELAY Relay CU201, replacing

1.00 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing Information display, replacing

1.00 0.50

MISCELLANEOUS CareTrack Early Basic, installation Voltage converter, replacing

37 372-031 38 386-011 387-005 39 390-901 393-001

Notes

POWER TRANSMISSION

42 421-002 421-018 421-047 421-068 421-069 421-070 421-071 421-072 421-076 421-080

0.70 24.00 0.75 20.00 22.00 18.00 36.00 18.00 5.50 3.00

421-081

8.00

421-082

6.00

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Converter, replacing Gear selector, replacing Transmission, removing (upwards) Transmission, installing (from above) Transmission, removing Transmission removed, reconditioning Transmission, installing Clutch disk, replacing in machine, 1:st and 2:nd Clutch discs, forward - reverse or 3rd - 4th, changing in machine Clutch drum bearings, 1st or 2nd, changing in machine Clutch drum bearings, forward, reverse, 3rd or 4th, changing in machine

45 451-001

0.25

451-002 451-003 451-004 451-007 451-010

2.00 4.00 0.75 0.75 0.75

46 461-005 461-006

12/14/2014

4.00 15.00

PROPELLER SHAFT Propeller shaft and intermediate bearing, checking radial clearance Support or intermediate bearing, replacing Midmont bearing removed, reconditioning Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing FRONT AXLE; REAR AXLE Drive shaft, replacing one side Spindle, replacing one side

Volvo Construction Equipment

699

L330D Op.no.

461-007 461-011 461-012 461-041 461-043 463-001 463-002 463-003 463-005 463-006 463-007 463-011 463-013 463-041 463-043 49 491-006

time (h)

9.00 16.00 10.00 11.00 9.00 13.00 6.00 7.00 4.00 15.00 9.00 18.00 11.00 11.00 9.00 3.00

Notes

Hub bearing, replacing Centre gear , removing and fitting Centre gear removed, reconditioning Hub reduction gear, removed, reconditioning Hub, replacing seal Axle, replacing Axle, removing Axle, installing Drive shaft, replacing one side Spindle, replacing one side Hub bearing, replacing Centre gear, removing and fitting Centre gear, axle removed, reconditioning Hub reduction gear removed, reconditioning Hub, replacing seal MISCELLANEOUS Oil cooler, replacing

BRAKE

51 516-001 516-004 516-005 517-001 517-004 517-005

WHEEL BRAKE Brake linings, checking wear Brake discs, replacing on both sides Brake disc, replacing Brake linings, checking wear Brake disc, replacing both sides Brake disc, replacing

0.50 12.00 8.00 0.50 12.00 8.00

52 520-001 520-002 520-005

0.50 0.50 0.50

523-001 527-002 527-004 527-009 527-010 527-011

2.50 2.50 4.00 1.00 1.50 1.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Oil pump, replacing Accumulator, replacing Hydraulic pump, replacing Accumulator, check Accumulator, check and adjusting Accumulator, reconditioning

0.75

PARKING BRAKE Parking brake, adjusting

55 550-002

700

Volvo Construction Equipment

12/14/2014

L330D Op.no.

time (h)

Notes

STEERING

64 641-021 645-006 645-010 645-028

2.00 5.00 12.00 1.00

645-054 645-077

4.00 4.00

645-081 645-082 645-089 645-090

1.50 2.00 4.00 3.00

STEERING Adjustable steering column, replacing Steering cylinder, replacing Hydraulic pump, replacing Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder removed, reconditioning incl replacing bearings Steering valve removed, reconditioning Steering valve, replacing Flow amplifier, replacing Flow amplifier removed, reconditioning

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

0.75 27.00

75 755-001

1.00

755-002 755-003

2.50 25.00

77 771-001

2.50

AXLE SUSPENSION Axle suspension, measuring axial and radial clearanse Axle suspension, adjusting axial clearance Axle suspension, replacing bushes and seals WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 818-015

5.00 6.00 2.00

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab suspension, rubber element replacing

1.75 0.75 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

83 831-004 831-006 831-014

12/14/2014

Volvo Construction Equipment

701

L330D Op.no.

84 843-002 843-012 843-013 843-048 85 852-007 86 860-001 860-002

time (h)

5.00 5.00 5.00 5.00 1.25

3.00 2.50

87 872-001 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-010 874-011 874-012 874-013 874-014 874-015

0.25 1.00 1.00 0.75 0.75 1.00 0.75 1.00 4.00 4.00 3.00 4.00 3.50 0.75 1.50

874-016

0.75

874-017

0.75

874-019

0.50

Notes

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing CAB INTERIOR/UPHOLSTERY Operators seat (air suspensioned), backrest replacing PROTECTIVE EQUIPMENT, not specified in a special group Roll-over bar ROPS, fitting Roll-over bar ROPS, removing AIR CONDITIONING UNIT Cab filter, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Thermostat, replacing Compressor, replacing shaft seal (compressor removed) Compressor, replacing magnetic clutch (compressor removed) Compressor, replacing magnetic clutch in machine Compressor, replacing valve plate (compressor removed)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-001 911-005

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Pump suction hose and pipe, replacing

702

1.00 4.00

Volvo Construction Equipment

12/14/2014

L330D Op.no.

time (h)

911-038 912-001 912-009 912-019 913-003

8.00 5.00 1.00 0.50 1.50

913-004

1.00

913-010 914-054 914-055 914-057 916-001 916-002

11.00 1.75 0.60 0.25 0.75 1.75

916-003

1.00

Notes

Hydraulic oil tank, replacing Control valve, replacing Shock valve, tilt function, checking and adjusting Shock valve removed, checking Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Servo valve, adjusting control Servo pressure, checking and adjusting Servo pressure, check Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning

94 945-002

7.00

945-004 945-005 945-008 945-009 945-013 945-014 945-024 945-066 945-067 945-068

5.50 6.50 4.00 6.00 7.00 3.00 5.50 2.50 1.75 5.00

UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Lift cylinder, replacing Lift cylinder, repacking in machine Tilt cylinder, replacing Tilt cylinder, repacking in machine Lift cylinder, rear bearing replacing Lift cylinder, front bearing replacing Tilting cylinder, changing bearing 'E-F' in machine Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing bearing "GDF"

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

12/14/2014

Volvo Construction Equipment

703

704

Volvo Construction Equipment

12/14/2014

L330E Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-059 173-061 173-070 173-074 173-075

6.50 16.00 0.40 0.90 2.50 6.00 10.00 14.00 1.25 2.00 3.00 2.00 3.00

SERVICE Start of VCADS Pro computer and reading machine data Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012 217-002 218-001

8.00 9.00 6.00 7.00 2.00

ENGINE Engine, removing Engine, installing Valves, adjusting Sump gasket, replacing incl cleaning oil strainer Rubber cushion, replacing

0.50 3.00

LUBRICATING SYSTEM Lubrication oil pressure, checking Oil cooler, replacing

22 221-021 223-006 23 233-001 233-004 234-010 236-002 236-030 236-031 236-044 236-073

12/14/2014

0.50 0.50 4.00 0.25 2.00 0.40 1.00 5.00

FUEL SYSTEM Fuel system, bleeding Feed pump, checking feed pressure Fuel tank, replacing Stall speed, checking Injection timing, checking Injection timing adjuster, checking Injection timing, checking Injection pump, replacing incl setting injection timing

Volvo Construction Equipment

705

L330E Op.no.

25 252-020 255-002 258-002

time (h)

2.00 0.80 11.00

26 261-008 262-002 262-004 263-004 263-005 263-006 263-007 263-010 263-011

12.00 3.50 2.00 0.50 1.00 2.00 2.00 0.40 1.00

263-014

1.00

263-015

1.25

263-016 263-020 263-051

0.30 0.30 1.50

Notes

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Turbocharger, inspection Intercooler, replacing COOLING SYSTEM Radiator, replacing Coolant pump, replacing Coolant pump, supplementary, replacing Fan motor, checking working pressure Fan motor, adjusting working pressure Fan hydraulically driven, removing pump Fan hydraulically driven, fitting pump Pump 3 (P3) standby pressure, checking Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) Fan hydraulically driven, checking standby pressure and maxpressure Fan hydraulically driven, adjusting standby pressure and maxpressure Maximum fan speed, checking Pump 3 (P3) max pressure, checking Cooling fan hydraulics, funktion check

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-001 311-002 311-003

0.50 1.00 0.50

BATTERY Battery charging capacity, checking Batteries, replacing Main switch, replacing

1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine

1.25 0.25

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-025 33 331-018 334-001 35 352-002 352-024

0.50 0.75

353-016

0.50

706

LIGHTING Headlights, adjusting Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one

Volvo Construction Equipment

12/14/2014

L330E Op.no.

time (h)

353-018 356-056

0.25 0.50

Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy

0.25 0.75 0.25 0.50 0.50 1.00 0.25 0.25 0.25 1.25

0.75 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Fuel level sender, replacing Information display, replacing

1.00 2.00 0.50

MISCELLANEOUS CareTrack Early Basic, installation CareTrack, installing new Voltage converter, replacing

36 361-002 361-010 361-017 362-002 363-001 363-002 363-004 364-004 364-008 367-052 38 386-011 387-005 39 390-901 390-902 393-001

Notes

POWER TRANSMISSION

41 414-030

CLUTCH; TORQUE CONVERTER Transmission pump, changing

3.50

42 421-002 421-008 421-018 421-047 421-068 421-069 421-070 421-071 421-072 421-076 421-080

0.70 4.00 24.00 0.75 20.00 22.00 15.00 36.00 16.00 5.50 3.00

421-081

8.00

12/14/2014

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Gear selector valve, replacing Converter, replacing Gear selector, replacing Transmission, removing (upwards) Transmission, installing (from above) Transmission, removing Transmission removed, reconditioning Transmission, installing Clutch disk, replacing in machine, 1:st and 2:nd Clutch discs, forward - reverse or 3rd - 4th, changing in machine Clutch drum bearings, 1st or 2nd, changing in machine

Volvo Construction Equipment

707

L330E Op.no.

time (h)

421-082

6.00

45 451-001

0.25

451-002 451-003 451-004 451-007 451-010

2.00 4.00 0.75 0.75 0.75

46 461-006 461-007 461-011 461-012 461-041 461-043 463-001 463-002 463-003 463-006 463-007 463-011 463-012 463-041 463-043 49 491-006

15.00 9.00 16.00 10.00 11.00 9.00 13.00 6.00 7.00 15.00 9.00 18.00 10.00 11.00 9.00 2.50

Notes

Clutch drum bearings, forward, reverse, 3rd or 4th, changing in machine PROPELLER SHAFT Propeller shaft and intermediate bearing, checking radial clearance Support or intermediate bearing, replacing Midmont bearing removed, reconditioning Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing FRONT AXLE; REAR AXLE Spindle, replacing one side Hub bearing, replacing Centre gear , removing and fitting Centre gear removed, reconditioning Hub reduction gear, removed, reconditioning Hub, replacing seal Axle, replacing Axle, removing Axle, installing Spindle, replacing one side Hub bearing, replacing Centre gear, removing and fitting Centre gear removed, reconditioning Hub reduction gear removed, reconditioning Hub, replacing seal MISCELLANEOUS Oil cooler, replacing

BRAKE

51 516-001 516-004 516-005 516-050 517-001 517-004 517-005 517-050

WHEEL BRAKE Brake linings, checking wear Brake discs, replacing on both sides Brake disc, replacing Brake piston, replacing seals Brake linings, checking wear Brake disc, replacing both sides Brake disc, replacing Brake piston, replacing seals

708

0.50 12.00 8.00 10.00 0.50 12.00 8.00 10.00

Volvo Construction Equipment

12/14/2014

L330E Op.no.

time (h)

Notes

52 520-001 520-002 520-005

0.60 0.50 0.20

520-037 523-001 525-009 527-002 527-009 527-010 527-011

1.25 2.50 0.50 1.50 1.00 1.50 1.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, check and adjusting pressure in circuit Brake system, bleeding Oil pump, replacing Foot brake valve removed, reconditioning Accumulator, replacing Accumulator, check Accumulator, check and adjusting Accumulator, reconditioning

0.75

PARKING BRAKE Parking brake, adjusting

55 550-002

STEERING

64 641-021 645-006 645-028

2.00 5.00 1.00

645-054 645-077

4.00 4.00

645-081 645-082 645-089 645-090

1.50 2.00 4.00 3.00

STEERING Adjustable steering column, replacing Steering cylinder, replacing Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder removed, reconditioning incl replacing bearings Steering valve removed, reconditioning Steering valve, replacing Flow amplifier, replacing Flow amplifier removed, reconditioning

0.50 0.50

LEVER STEERING Lever steering (CDC) adjusting steering speed CDC, checking and adjusting control valve

66 660-003 660-004

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

12/14/2014

0.75 27.00

Volvo Construction Equipment

709

L330E Op.no.

time (h)

75 755-001

1.00

755-002 755-003

2.50 25.00

77 771-001

2.50

Notes

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 818-015

5.00 6.00 2.00

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab suspension, rubber element replacing

2.00 2.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

1.75 0.75 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

5.00 5.00 5.00 5.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

3.00 2.50

PROTECTIVE EQUIPMENT, not specified in a special group Roll-over bar ROPS, fitting Roll-over bar ROPS, removing

0.25 2.00 1.25 1.00 0.75 1.00 0.75 1.00

82 821-001 821-002 83 831-004 831-006 831-014 84 843-002 843-012 843-013 843-048 86 860-001 860-002 87 872-001 873-004 873-006 873-008 873-009 874-002 874-003 874-005

710

Volvo Construction Equipment

12/14/2014

L330E Op.no.

time (h)

874-006 874-011 874-012 874-013 874-014 874-015

4.00 3.00 4.00 3.50 0.75 1.50

874-016

0.75

874-019

0.50

Notes

Compressor, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Thermostat, replacing Compressor, replacing shaft seal (compressor removed) Compressor, replacing magnetic clutch (compressor removed) Compressor, replacing valve plate (compressor removed)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002

GENERAL Hydraulic system, bleeding

3.00

91 911-001 911-011 911-036 911-038 912-001 912-007 912-018 912-019 912-021 912-023 913-003

1.00 3.50 3.00 8.00 6.00 0.40 0.20 0.50 0.40 1.75 0.70

913-004

0.70

913-033

0.80

913-034 913-037 913-040 914-054 914-055 914-057 914-058 916-001 916-002

0.40 12.00 12.00 1.75 0.60 0.25 3.50 0.75 1.75

12/14/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Oil return filter, replacing Oil cooler, replacing Hydraulic oil tank, removing Hydraulic oil tank, replacing Control valve, replacing Anti-cavitation valve, lowering function, checking Back-up valve, checking and adjusting Shock valve removed, checking Shock valve, tilt function, checking Shock valve lift function, checking Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, checking and adjusting stand-by pressure (LS-line removed) Lifting time, checking Hydraulic pump P1, replacing Hydraulic pumps P2 and P3, replacing Servo valve, adjusting control Servo pressure, checking and adjusting Servo pressure, check Servo valve, replacing Boom suspension system, functional check Boom suspension accumulator, check and adjusting Volvo Construction Equipment

711

L330E Op.no.

time (h)

916-003 916-006

1.00 0.50

916-016

0.25

916-070

0.20

916-074

0.30

Notes

Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting 3rd hydraulic function, max pressure, checking and adjusting Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Boom suspension system, test drive with load

94 945-002

7.00

945-004 945-005 945-008 945-009 945-013 945-014 945-024 945-066 945-067 945-068

5.50 6.50 4.00 6.00 7.00 3.00 5.50 2.50 1.75 5.00

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

712

Volvo Construction Equipment

12/14/2014

L45B Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-010 173-012 173-059 173-061 173-068 173-069 173-070 173-074 173-075

6.00 8.00 3.00 8.00 1.00 1.00 1.00 1.00 2.00 1.50 2.50

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Engine, changing oil and filter Transmission, changing oil and filter Rear axle, changing oil Front axle, changing oil Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 211-068

2.00 5.50 34.00 6.00 4.00 1.50

211-071 212-011

1.00 0.75

214-012 214-012 214-012 214-012 215-002 216-014 216-018 217-002

0.10 0.10 1.00 1.00 0.75 2.00 4.00 1.00

1.00

LUBRICATING SYSTEM Oil pressure relief valve, replacing

22 221-006

12/14/2014

Volvo Construction Equipment

1941001 - 1943000 1951001 - 1953000 1943001 - 1949999 1953001 - 1959999

713

L45B Op.no.

time (h)

223-006

1.75

Oil cooler, replacing

0.50 0.50 0.25 0.25 6.00 0.50 1.00 1.50 1.00 1.00

1.00 2.00 1.00 0.50 2.00 2.00 0.50 1.50

1.00 4.00 0.50 1.00 1.25 0.80 0.50 0.25

263-022

0.50

27 273-021

0.50

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

BATTERY Batteries, replacing

714

0.50

Volvo Construction Equipment

12/14/2014

L45B Op.no.

time (h)

311-003 311-006 311-008

0.25 0.25 0.50

Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

0.50 1.00 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine Charging regulator, replacing

1.00 0.80

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-025 322-005 33 331-018 334-001

Notes

35 352-024

0.50

353-016 353-018 356-056 356-057

0.50 0.25 0.50 0.50

0.80 0.50 0.25 0.25 0.25 0.50 1.00 1.00 0.75 0.25 0.75 0.25 1.50

0.25 0.25 1.00 0.50 0.50 0.80 1.00 0.90

36 360-001 361-010 361-017 362-002 362-003 362-016 363-001 363-002 363-003 363-004 364-004 364-008 367-020 38 386-006 386-007 386-011 386-013 386-014 387-003 387-005 387-021

12/14/2014

Volvo Construction Equipment

715

L45B Op.no.

39 390-902 393-001

time (h)

1.75 1.00

Notes

MISCELLANEOUS CareTrack, installing new Voltage converter, replacing

POWER TRANSMISSION

42 421-047

0.75

TRANSMISSION, HYDRAULIC CONTROL Gear selector, replacing

1.50 4.00 2.00 2.00 3.00

GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, oil pump, replacing Dropbox removed, reconditioning Dropbox, installing Dropbox, removing

1.00 1.50 6.00

HYDROSTATIC DRIVE Hydrostatic system, checking oil pressure Hydraulic motor, replacing Hydraulic pump, replacing

1.00

PROPELLER SHAFT Propeller shaft, front, replacing

3.00 1.50 2.00 1.00 2.00 3.00 1.50 6.00 2.50 3.50 1.50 4.00 2.00 3.00 1.50

716

Volvo Construction Equipment

12/14/2014

L45B Op.no.

time (h)

Notes

BRAKE

51 511-002 511-002 511-081 511-081 516-001 516-004 516-050 517-001 517-004 517-050

1.25 0.80 0.90 0.90 0.25 1.00 1.50 0.50 4.00 2.50

52 520-001 520-002 520-004 520-005

0.70 0.50 0.50 0.50

520-038 525-008 527-003

0.50 1.00 0.40

0.50

PARKING BRAKE Parking brake, adjusting

55 550-002

STEERING

64 641-021 645-006 645-028

1.50 1.50 0.70

645-054 645-060 645-077

2.00 2.50 1.00

645-082 647-093

1.50 1.50

12/14/2014

Volvo Construction Equipment

1951001 - 1959999 1941001 - 1949999 1951001 - 1959999

717

L45B Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

77 771-001

0.50 15.00 0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-015

2.50

CAB, NAKED; CANOPY Cab suspension, rubber element replacing

1.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, replacing

1.00 0.50 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

3.00 3.00 3.00 2.50

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

2.00 2.50 0.75 1.00 1.00 1.00 1.75 3.00 0.75 2.00 2.50 3.00 2.50 1.00

82 821-005 83 831-004 831-006 831-014 84 843-002 843-012 843-013 843-048 87 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014

718

Volvo Construction Equipment

12/14/2014

L45B Op.no.

time (h)

874-015

1.00

874-016

1.00

874-017

1.00

874-019

0.50

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-038 912-001 912-002 912-009 912-011 913-003

1.00 4.00 6.50 2.00 4.00 1.00 1.00 0.50

913-004

0.50

913-010 914-054 914-055 914-058 916-001 916-002

2.00 0.50 0.50 1.50 0.50 0.75

916-004

1.50

916-005

1.00

94 945-002

3.00

945-004 945-006 945-008 945-009 945-011

1.00 1.50 1.00 1.50 1.50

12/14/2014

Volvo Construction Equipment

719

L45B Op.no.

time (h)

945-012 945-016 945-024 945-054 945-056

1.00 6.00 1.00 3.00 1.50

945-063 945-064 945-066 945-067 945-069 945-070

1.50 1.00 1.00 1.00 1.00 1.00

720

Notes

Volvo Construction Equipment

12/14/2014

L50D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-007 173-010 173-012 173-014 173-059 173-061 173-070 173-074 173-075

4.50 11.00 1.75 3.50 7.50 12.00 1.00 1.00 2.00 1.75 2.50

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 211-068

1.75 8.00 30.00 9.00 7.00 3.00

211-071 212-011

1.00 0.50

213-010 213-018 214-012 215-002 215-030 215-032 216-014 216-018 217-002

14.00 18.00 1.50 3.00 4.00 5.00 2.00 8.00 3.50

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder heads all removed, decarbonizing and grinding in valves Cylinder head removed, pressure testing each Cylinder, cylinder heads removed, measuring wear in all cylinders Cylinder liner and piston, replacing one Cylinder liners and pistons, replacing all Valves, adjusting Timing gear cover, fitting new gasket in machine Timing gear, replacing in machine Timing gear case, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Sump gasket, replacing incl cleaning oil strainer

12/14/2014

Volvo Construction Equipment

721

L50D Op.no.

22 221-006 223-006

time (h)

4.00 1.00

Notes

LUBRICATING SYSTEM Oil pressure relief valve, replacing Oil cooler, replacing

23 233-001 233-002 233-004 233-014 233-097 234-010 236-001 236-030 236-070 236-072 236-073

0.50 0.50 0.50 0.50 0.50 3.00 0.75 1.50 3.00 4.50 3.00

236-075

6.50

237-002 237-004 237-018 237-080

2.00 0.50 0.50 1.50

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel filters, replacing Feed pump removed, reconditioning Fuel tank, replacing Idling speed, checking and adjusting Injection timing, checking Injection pump, removing Injection pump, fitting incl setting injection timing Injection pump, replacing incl setting injection timing Injection pump, replacing incl setting injection timing (low emission) Injectors, replacing all Injector, replacing one Delivery pipe, replacing one Injectors removed, reconditioning all

1.25 1.50 1.25 0.50 1.25 2.00 0.50 0.50

1.00 1.50 1.00 1.00 2.00 1.00 1.25 1.75 2.00 0.50

COOLING SYSTEM Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Coolant pump, replacing Coolant pump removed, reconditioning Thermostat, replacing Fan motor, removing Fan motor, installing Fan belt and/or alternator belt, replacing

25 251-002 251-004 252-020 252-021 255-071 255-073 256-002 256-006 26 261-004 261-008 261-012 261-014 262-002 262-071 262-098 263-001 263-003 263-012

722

Volvo Construction Equipment

12/14/2014

L50D Op.no.

time (h)

263-013

0.25

263-022

1.00

Notes

Fan belt and/or alternator belt, checking and adjusting tension Fan belt and/or alternator-, compressor belt, replacing all belts

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-003 311-006 311-008

1.00 0.50 0.50 1.00

BATTERY Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00 0.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine Charging regulator, replacing

0.75 0.50

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-025 322-005 33 331-018 334-001 35 352-024

0.50

353-016 353-018 356-056

0.50 0.25 0.50

LIGHTING Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy

0.50 0.75 0.50 0.25 0.50 0.50 0.75 0.25 0.25 0.25 1.25

0.50 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission oil pressure sensor, replacing Engine temperature sensor, replacing

36 361-002 361-010 361-017 362-002 362-003 363-001 363-002 363-004 364-004 364-008 367-052 38 386-003 386-006

12/14/2014

Volvo Construction Equipment

723

L50D Op.no.

time (h)

386-007 386-011 386-013 386-014 386-016 387-005

0.50 1.25 0.50 0.50 1.00 0.50

Engine oil pressure sensor, replacing Fuel level sender, replacing Hydrostatic system temperature sensor, replacing Hydrostatic system oil pressure sensor, replacing Temperature sensor cooling system, replacing Information display, replacing

1.00 0.50

MISCELLANEOUS CareTrack Early Basic, installation Voltage converter, replacing

39 390-901 393-001

Notes

POWER TRANSMISSION

42 421-002 421-004 421-025 421-047 421-052 421-054 421-070 421-071 421-072

0.75 1.00 2.00 0.75 1.00 1.00 7.00 12.00 7.50

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Oil pump, replacing Transmission solenoid, replacing Gear selector, replacing Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission, removing Transmission removed, reconditioning Transmission, installing

1.00 6.00 1.50 7.00 1.50

HYDROSTATIC DRIVE Hydrostatic system, checking oil pressure Hydraulic motor, replacing Hydraulic engine solenoid valve, replacing Hydraulic pump, replacing Hydraulic pump solenoid replacing

1.50 1.00 1.00 1.00 1.00

PROPELLER SHAFT Support or intermediate bearing, replacing Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing Propeller shaft, removed reconditioning

4.00 1.75 2.00 1.50 15.00 1.75

FRONT AXLE; REAR AXLE Axle, replacing Axle, removing Axle, installing Drive shaft, replacing one side Centre gear, axle removed, reconditioning Pinion front, fitting new gasket

44 441-001 441-002 441-004 442-001 442-003 45 451-002 451-004 451-007 451-010 451-013 46 461-001 461-002 461-003 461-005 461-013 461-014

724

Volvo Construction Equipment

12/14/2014

L50D Op.no.

461-040 461-041 461-042 461-043 463-001 463-002 463-003 463-005 463-013 463-014 463-040 463-041 463-042 463-043 49 491-006

time (h)

1.00 4.50 3.50 2.50 8.00 3.50 4.50 3.50 15.00 1.50 1.00 4.50 3.50 2.50 2.50

Notes

Hub reduction gear, replacing Hub reduction gear, removed, reconditioning Hub reduction gear, reconditioning one side Hub, replacing seal Axle, replacing Axle, removing Axle, installing Drive shaft, replacing one side Centre gear, axle removed, reconditioning Pinion rear, fitting new gasket Hub reduction gear, replacing Hub reduction gear removed, reconditioning Hub reduction gear, reconditioning one side Hub, replacing seal MISCELLANEOUS Oil cooler, replacing

BRAKE

51 516-001 516-004 516-050 517-001 517-004 517-050

WHEEL BRAKE Brake linings, checking wear Brake discs, replacing on both sides Brake piston, replacing seals Brake linings, checking wear Brake disc, replacing both sides Brake piston, replacing seals

0.50 3.00 1.50 0.50 3.00 1.50

52 520-001 520-002 520-004 520-005

0.75 0.50 0.50 0.50

520-037 525-008 525-009 527-003

1.00 1.75 1.25 1.25

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, adjusting unloading pressure Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, replacing Foot brake valve removed, reconditioning Accumulators, checking in machine

0.50

PARKING BRAKE Parking brake, adjusting

55 550-002

12/14/2014

Volvo Construction Equipment

725

L50D Op.no.

time (h)

Notes

STEERING

64 641-021 645-006 645-015

1.50 3.00 0.50

645-028

0.75

645-054 645-060 645-073 645-077

3.50 2.00 3.00 1.50

645-081 645-082 647-093

1.75 2.00 1.00

STEERING Adjustable steering column, replacing Steering cylinder, replacing Steering system, checking and adjusting standby pressure Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder, repacking in machine Hydraulic pump removed, reconditioning Steering cylinder removed, reconditioning incl replacing bearings Steering valve removed, reconditioning Steering valve, replacing Auxiliary steering, replacing hydraulic pump

8.00

LEVER STEERING Lever steering (CDC), hydraulic, installing new

66 660-902

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

0.50 12.00

75 755-001

1.00

755-002 755-003

1.00 9.50

AXLE SUSPENSION Axle suspension, measuring axial and radial clearanse Axle suspension, adjusting axial clearance Axle suspension, replacing bushes and seals

0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-015

1.00

CAB, NAKED; CANOPY Cab suspension, rubber element replacing

1.75

DOORS; HATCH; COVER PLATE, (all) Door, replacing

83 831-004

726

Volvo Construction Equipment

12/14/2014

L50D Op.no.

time (h)

831-006 831-014

0.50 0.50

Door lock, replacing Door, replacing sealing strip

5.00 5.00 5.00 5.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

84 843-002 843-012 843-013 843-048 85 852-007

1.25

87 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-015

1.00 1.00 0.75 0.75 1.00 1.00 1.75 4.00 1.00 3.50 3.00 4.00 3.50 1.00 1.00

874-016

1.00

874-017

1.75

874-019

0.50

Notes

CAB INTERIOR/UPHOLSTERY Operators seat (air suspensioned), backrest replacing AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Thermostat, replacing Compressor, replacing shaft seal (compressor removed) Compressor, replacing magnetic clutch (compressor removed) Compressor, replacing magnetic clutch in machine Compressor, replacing valve plate (compressor removed)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-038 912-001

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Hydraulic oil tank, replacing Control valve, replacing

12/14/2014

3.00 1.25 5.00 3.00

Volvo Construction Equipment

727

L50D Op.no.

time (h)

912-002 912-009 912-011 912-030 913-003

2.00 1.00 1.00 3.00 0.25

913-004

0.25

913-010 913-011 914-054 914-055 914-058 914-063

4.00 3.00 0.50 0.50 1.00 0.50

915-001 916-001 916-002

1.00 0.50 0.75

916-003 916-004

1.00 1.50

916-005

1.00

94 945-002

1.00

945-003

0.50

945-004 945-005 945-006 945-007 945-008 945-009 945-010 945-011

2.00 3.00 2.00 0.75 2.00 2.00 1.00 1.75

945-012 945-016 945-024 945-045

1.00 4.00 1.50 1.00

945-054

0.75

728

Notes

Control valve removed, reconditioning Shock valve, tilt function, checking and adjusting Shock valve lift function, adjusting Central valve, replacing Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Hydraulic pump removed, reconditioning Servo valve, adjusting control Servo pressure, checking and adjusting Servo valve, replacing Servo pressure, checking at the spool in control valve Servo valve, solenoid replacing Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, checking closing pressure Boom suspension system, checking opening pressure UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine Lift cylinder removed, repacking Tilt cylinder removed, replacing bearings "E-F" Tilt cylinder, replacing Tilt cylinder, repacking in machine Tilt cylinder removed, repacking Implemental attachment, replacing hydraulic cylinder Lift cylinder removed, replacing bearings "C-P" Lift frame, replacing bearing in upper mounting "O" Tilting cylinder, changing bearing 'E-F' in machine Implemental attachment/bucket attachment, replacing bushes "A" Implement attachment, replacing

Volvo Construction Equipment

12/14/2014

L50D Op.no.

time (h)

945-056

1.00

945-062 945-064 945-065 945-066 945-067 945-068 945-069 945-070

1.00 1.50 1.00 1.00 0.75 3.00 2.00 0.75

Implement attachment, repacking removed hydraulic cylinder T-link upper, replacing "HIJ" T-link, lower, replacing "IB" T-link lower removed, replacing bearing "IB" Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing bearing "GDF" Tilt arm, replacing "GDF" Tilt arm removed, replacing bearing "GDF"

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

12/14/2014

Notes

Volvo Construction Equipment

729

730

Volvo Construction Equipment

12/14/2014

L50E Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

172-010

0.00

SERVICE Start of VCADS Pro computer and reading machine data Out of warranty inspection

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012 214-012 216-014

6.00 7.50 2.00 2.00 2.50

ENGINE Engine, removing Engine, installing Valves, adjusting Valves, adjusting Crankshaft, replacing front oil seal

0.30 0.50 3.00 0.50 1.25

FUEL SYSTEM Fuel system, bleeding Feed pump, checking feed pressure Fuel tank, replacing Idling speed, checking and adjusting Injection pump, one changing

1.25 0.50

INLET SYSTEM; EXHAUST SYSTEM Silencer, replacing Exhaust pipe, flexible tube, replacing

0.90 1.50 0.90

COOLING SYSTEM Thermostat, replacing Fan motor, removing Fan motor, installing

1.25

ENGINE CONTROL Accelerator control cable, changing

23 233-001 233-004 234-010 236-001 236-076 25 252-020 252-021 26 262-098 263-001 263-003 27 272-010

71650 - 79999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

36 364-008

0.25

OTHER ELECTRICAL EQUIPMENT Brake light switch, replacing

1.00 2.00

MISCELLANEOUS CareTrack Early Basic, installation CareTrack, installing new

39 390-901 390-902

12/14/2014

Volvo Construction Equipment

731

L50E Op.no.

time (h)

Notes

POWER TRANSMISSION

42 421-002

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking

43 434-029 434-073 434-074 44 441-001 441-002 441-004 442-001 442-003 45 451-002 451-004 451-007 451-010 451-013 46 461-002 461-003 461-043 461-053 463-002 463-003 463-043 468-005

0.75 12.00 7.50 7.00

GEARBOX, Dropbox removed, reconditioning Dropbox, installing Dropbox, removing

1.00 6.00 1.50 7.00 1.50

HYDROSTATIC DRIVE Hydrostatic system, checking oil pressure Hydraulic motor, replacing Hydraulic engine solenoid valve, replacing Hydraulic pump, replacing Hydraulic pump solenoid replacing

1.50 1.00 1.00 1.00 1.00

1.75 2.00 2.50 1.00 3.50 4.50 2.50 1.00

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Hub, replacing seal Differential lock, adjusting engagement Axle, removing Axle, installing Hub, replacing seal Differential lock rear, adjusting engagement

BRAKE

51 516-001 516-004 517-001 517-004

0.50 3.00 0.50 3.00

WHEEL BRAKE Brake linings, checking wear Brake discs, replacing on both sides Brake linings, checking wear Brake disc, replacing both sides

0.75 0.50

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation

52 520-001 520-002

732

Volvo Construction Equipment

12/14/2014

L50E Op.no.

time (h)

520-005

0.50

520-037 525-009 527-001

1.00 0.50 0.50

55 550-002

0.50

Notes

Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure PARKING BRAKE Parking brake, adjusting

STEERING

64 645-006 645-028

3.00 0.75

645-077

1.50

645-081

1.75

STEERING Steering cylinder, replacing Steering system, checking and adjusting working pressure Steering cylinder removed, reconditioning incl replacing bearings Steering valve removed, reconditioning

0.50 0.50 1.25

LEVER STEERING Lever steering (CDC) adjusting steering speed CDC, checking and adjusting control valve CDC, checking lever signals

66 660-003 660-004 660-005

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

FRAME LINK Frame joint, replacing bearings

75 755-001

12.00 1.00

AXLE SUSPENSION Axle suspension, measuring axial and radial clearanse

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

2.00

AIR CONDITIONING UNIT Heater core, replacing

87 873-004

12/14/2014

Volvo Construction Equipment

733

L50E Op.no.

time (h)

873-006 873-008 874-003

1.25 1.00 1.00

Notes

Fan motor, replacing Heat control valve, replacing Cooling unit, performance test

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 912-011 913-003

1.00 0.25

913-004

0.25

913-010 914-054 914-055 915-001 916-001 916-002

4.00 0.50 0.50 1.00 0.50 0.75

916-003 916-006

1.00 0.50

916-007

0.25

WORKING HYDRAULICS; SERVO HYDRAULICS Shock valve lift function, adjusting Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Servo valve, adjusting control Servo pressure, checking and adjusting Servo valve, solenoid replacing Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, hydraulic pressure in accumulator(s), releasing

94 945-002

1.00

945-004 945-008 945-063 945-066 945-067 945-068

2.00 2.00 0.75 1.00 0.75 3.00

UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Lift cylinder, replacing Tilt cylinder, replacing T-link upper removed, replacing bearings "HIJ" Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing bearing "GDF"

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

734

Volvo Construction Equipment

12/14/2014

L60E Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-016 173-018 173-022

3.00 8.00 0.40 1.00 1.50 4.00 8.50 9.50 8.50 9.50 0.50

SERVICE Start of VCADS Pro computer and reading machine data Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012

6.50 8.50 4.50

ENGINE Engine, removing Engine, installing Valves, adjusting

214-093 216-014 218-001

4.00 2.50 3.00

Rocker arm mechanism removed, reconditioning Crankshaft, replacing front oil seal Rubber cushion, replacing

0.50

LUBRICATING SYSTEM Lubrication oil pressure, checking

0.40 0.50 0.50 4.00 0.50 0.50 2.50 0.25

FUEL SYSTEM Fuel system, bleeding Feed pump, checking feed pressure Fuel filters, replacing Fuel tank, replacing Idling speed, checking and adjusting Stall speed, checking Injectors, replacing all Overflow valve, replacing

0.50 0.80

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Turbocharger, inspection

22 221-021 23 233-001 233-004 233-014 234-010 236-001 236-002 237-002 237-007 25 252-021 255-002

12/14/2014

Volvo Construction Equipment

2928 - 3999 61006 - 69999 70434 - 79999

735

L60E Op.no.

time (h)

256-002

0.50

26 261-004 261-012 261-014 261-016 261-018 262-098 263-001 263-003 263-010 263-018 263-022

0.50 1.00 1.00 2.00 0.75 1.00 1.25 1.25 0.40 0.25 1.00

263-051 263-080

1.50 2.50

Notes

Air cleaner, checking prssure drop indicator COOLING SYSTEM Coolant, changing Radiator hose upper, replacing Radiator hoses lower, replacing Radiator hoses all, replacing Expansion tank, replacing Thermostat, replacing Fan motor, removing Fan motor, installing Pump 3 (P3) standby pressure, checking Hydraulic cooling fan, revolution sensor replacing Fan belt and/or alternator-, compressor belt, replacing all belts Cooling fan hydraulics, funktion check Fan hydraulically driven, replacing pump

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-003 311-006 311-008

1.00 0.50 1.00 1.50

BATTERY Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.00

STARTING SYSTEM Starter motor, replacing

0.50 0.25

LIGHTING Rear lamp, replacing one Rear lamp, replacing glass or bulb

1.25

OTHER ELECTRICAL EQUIPMENT V-ECU, replacing

0.50 3.00

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Fuel level sender, replacing

1.00

MISCELLANEOUS CareTrack Early Basic, installation

32 321-002 33 331-018 35 353-016 353-018 36 367-052 38 386-007 386-011 39 390-901

736

Volvo Construction Equipment

12/14/2014

L60E Op.no.

time (h)

390-902

2.00

Notes

CareTrack, installing new

POWER TRANSMISSION

42 421-002 421-047 421-048 421-051 421-068 421-069 421-071

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Gear selector, replacing Gear selector valve, replacing one solenoid Transmission, resistance measuring of solenoides Transmission, removing (upwards) Transmission, installing (from above) Transmission removed, reconditioning

45 451-002 451-004 451-007 451-010

1.25 1.00 0.75 0.75 12.00 14.00 32.00 1.50 1.00 1.00 1.50

PROPELLER SHAFT Support or intermediate bearing, replacing Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing

46 461-002 461-003 461-005 461-014 461-037

2.50 3.50 2.00 2.50 0.80

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Drive shaft, replacing one side Pinion front, fitting new gasket Hub reduction, removing

461-038

1.75

Hub reduction, installing

461-040 461-041 461-043 461-053 463-002 463-003 463-005 463-014 463-040 463-041 463-043

2.00 4.50 2.50 1.00 1.00 1.50 2.00 2.00 2.00 4.50 3.00

Hub reduction gear, replacing Hub reduction gear, removed, reconditioning Hub, replacing seal Differential lock, adjusting engagement Axle, removing Axle, installing Drive shaft, replacing one side Pinion rear, fitting new gasket Hub reduction gear, replacing Hub reduction gear removed, reconditioning Hub, replacing seal

2.00

MISCELLANEOUS Oil cooler, replacing

49 491-006

12/14/2014

Volvo Construction Equipment

1001 - 3999 60001 - 69999 70001 - 79999 1001 - 3999 60001 - 69999 70001 - 79999

737

L60E Op.no.

time (h)

Notes

BRAKE

51 516-001 516-005

0.50 3.00

WHEEL BRAKE Brake linings, checking wear Brake disc, replacing

516-050

3.50

Brake piston, replacing seals

517-001

0.50

Brake linings, checking wear

52 520-001 520-005

0.50 0.50

520-037 525-008 525-009 527-001

1.00 1.75 0.50 0.50

55 550-014

1.25

70001 - 79999 60001 - 69999 1001 - 3999 1001 - 3999 60001 - 69999 70001 - 79999

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, replacing Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure PARKING BRAKE Parking brake, replacing brake pads

STEERING

64 645-006 645-015

6.00 0.50

645-028

0.75

645-077

1.50

645-081 645-082 647-093

1.50 1.50 1.00

STEERING Steering cylinder, replacing Steering system, checking and adjusting standby pressure Steering system, checking and adjusting working pressure Steering cylinder removed, reconditioning incl replacing bearings Steering valve removed, reconditioning Steering valve, replacing Auxiliary steering, replacing hydraulic pump

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

738

2.50 2.00

Volvo Construction Equipment

12/14/2014

L60E Op.no.

74 741-005 741-036 75 755-001 77 771-001

time (h)

0.50 12.00 1.00

0.75

Notes

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings AXLE SUSPENSION Axle suspension, measuring axial and radial clearanse WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-015

1.00

CAB, NAKED; CANOPY Cab suspension, rubber element replacing

2.00 1.25 1.00 0.75 1.00 1.00 1.75 4.00 1.00 4.00 3.50

87 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-012 874-013

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-038 912-001 912-018 912-021 912-023 912-030

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Hydraulic oil tank, replacing Control valve, replacing Back-up valve, checking and adjusting Shock valve, tilt function, checking Shock valve lift function, checking Central valve, replacing

12/14/2014

3.00 1.00 5.00 8.00 0.20 0.30 0.60 4.50

Volvo Construction Equipment

739

L60E Op.no.

time (h)

913-003

1.00

913-004

1.00

914-054 914-055 914-058 914-063

0.50 0.10 3.50 1.00

915-001 916-001 916-002

1.00 0.50 0.75

916-003 916-070

1.00 0.10

916-071 916-074

2.00 0.30

Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Servo valve, adjusting control Servo pressure, checking and adjusting Servo valve, replacing Servo pressure, checking at the spool in control valve Servo valve, solenoid replacing Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Boom suspension system, changing accumulator Boom suspension system, test drive with load

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

740

Notes

Volvo Construction Equipment

12/14/2014

L60F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-006

0.30

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 176-001

2.50 6.00 0.40 0.70 1.00 2.50 4.00 9.50 10.00 11.00 0.50

19 191-021

0.20

GENERAL Service position 1

191-022

0.20

Service position 2

4001 - 9999 4001 - 9999

61759 - 69999 70892 - 79999 5033 - 9999 4001 - 9999 61401 - 69999 70601 - 79999

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-068

0.30 0.70

200-070

0.30

GENERAL VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

3.00 3.00 6.00 6.00 9.00 8.50 4.50 4.50 2.00

ENGINE Compression test Compression test Engine, removing Engine, removing Engine, installing Engine, installing Valves, adjusting Valves, adjusting Crankshaft, replacing front oil seal

21 210-002 210-002 210-070 210-070 210-072 210-072 214-012 214-012 216-014

12/14/2014

Volvo Construction Equipment

4001 - 9999

741

L60F Op.no.

22 221-022 23 230-001 233-001 233-004 233-020 234-011 234-012 236-002 237-002 237-002 237-030 237-032 237-033 237-034 237-035 237-036 237-038 25 255-002 255-071

time (h)

0.40

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

0.50 0.70 0.80 0.10 0.90 1.50 0.50 1.75 1.75 1.00 2.00 1.25 0.80 0.30 0.70 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding Feed pump, checking feed pressure Fuel filter, checking Fuel tank, removing Fuel tank, installing Stall speed, checking Injectors, replacing all Injectors, replacing all High pressure fuel pump, checking High pressure fuel pump, replacing Fuel control valve (FCV), replacing Pressure relief valve (PRV), replacing Fuel rail pressure sensor, replacing Pressure relief valve (PRV), checking Fuel control valve (FCV), checking

0.80 1.25

INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Turbocharger, replacing

26 260-001 261-011 261-013 263-011

0.70 2.50 4.00 0.70

263-021

0.20

263-051 263-062 263-071 263-072 263-073 263-081 263-082

1.25 2.50 0.40 0.20 0.30 0.60 1.25

742

Notes

Volvo Construction Equipment

12/14/2014

L60F Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.50 0.40

BATTERY Batteries, replacing Battery condition, check Battery condition, check

31 311-002 311-005 311-005 36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

38 386-016

1.00

386-016 386-038

0.50 0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Temperature sensor cooling system, replacing 5220 - 9999 70960 - 79999 61826 - 69999 Temperature sensor cooling system, replacing Engine rotation speed sensor, replacing

2.00

MISCELLANEOUS CareTrack, installing new

39 390-902

POWER TRANSMISSION

42 421-002 421-008 421-049 421-068 421-072 421-099

0.70 1.50 0.10 7.00 9.50 0.70

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Gear selector valve, replacing Transmission, functional check Transmission, removing (upwards) Transmission, installing Transmission, calibration

2.50 3.50 0.80 1.75 5.50 4.50

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Hub reduction, removing Hub reduction, installing Hub reduction gear, reconditioning one side Hub, replacing seal

46 461-002 461-003 461-037 461-038 461-042 461-043

12/14/2014

Volvo Construction Equipment

5562 - 9999 61969 - 69999 71156 - 79999

743

L60F Op.no.

time (h)

Notes

463-002 463-003 463-045

1.50 1.75 0.80

Axle, removing Axle, installing Hub reduction, removing

463-045

0.80

Hub reduction, removing

463-046

1.50

Hub reduction, installing

463-046

1.75

Hub reduction, installing

468-006 468-051

0.20 0.70

Differential lock, function check Differential lock, adjusting

BRAKE

51 510-003 516-005

0.50 3.00

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing

516-005

3.00

Brake disc, replacing

516-050

3.00

Brake piston, replacing seals

516-050

3.50

Brake piston, replacing seals

517-005

3.00

Brake disc, replacing

517-005

3.00

Brake disc, replacing

517-050

3.50

Brake piston, replacing seals

52 520-001 520-005

0.80 0.20

520-037

0.30

744

61996 - 69999 71063 - 79999 5497 - 9999 61401 - 61995 70601 - 71062 4001 - 5496 61996 - 69999 71063 - 79999 5497 - 9999 61401 - 61995 70601 - 71062 4001 - 5496

61401 - 61995 70601 - 71062 4001 - 5496 61996 - 69999 71063 - 79999 5497 - 9999 61996 - 69999 71063 - 79999 5497 - 9999 61401 - 61995 70601 - 71062 4001 - 5496 61996 - 69999 71063 - 79999 5497 - 9999 61401 - 61995 70601 - 71062 4001 - 5496 61401 - 61995 70601 - 71062 4001 - 5496

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, check and adjusting pressure in circuit Brake system, bleeding Volvo Construction Equipment

12/14/2014

L60F Op.no.

time (h)

Notes

525-005 525-006 525-009 527-001

0.50 0.70 0.50 0.10

527-009

0.60

Foot brake valve, removal Foot brake valve, installation Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, check

55 550-002

0.30

PARKING BRAKE Parking brake, adjusting

550-002

0.10

Parking brake, adjusting

550-014

0.40

Parking brake, replacing brake pads

550-023

0.10

Parking brake, function checking

550-023

0.10

Parking brake, function checking

STEERING

64 645-011 645-011 645-012 645-012 645-013 645-014 645-028

0.80 0.90 1.25 1.00 0.70 1.25 0.30

645-052

0.50

645-082 647-091

1.25 0.40

STEERING Left steering cylinder, removal Left steering cylinder, removal Left steering cylinder, installation Left steering cylinder, installation Right steering cylinder, removal Right steering cylinder, installation Steering system, checking and adjusting working pressure Steering cylinder removed, reconditioning excl replacing bearings Steering valve, replacing Secondary steering pump, checking and adjusting working pressure

66 660-006

0.90

660-007

1.25

660-009

0.90

12/14/2014

61759 - 69999 70892 - 79999 5033 - 9999 4001 - 5032 61401 - 61758 70601 - 70891 4001 - 5032 61401 - 61758 70601 - 70891 4001 - 5448 61401 - 61928 5449 - 9999 61929 - 69999

LEVER STEERING Comfort drive control (CDC), angle sensor, changing Comfort drive control (CDC), solenoid valve, changing Comfort Drive Control (CDC), control valve, removal

Volvo Construction Equipment

745

L60F Op.no.

time (h)

660-010

1.25

660-011 660-012

0.20 0.40

Notes

Comfort drive control (CDC), control valve, installation Lever steering (CDC), functional check Comfort Drive Control, servo pressure, checking

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

6.00

FRAME LINK Frame joint, replacing bearings

3.00

AXLE SUSPENSION Axle suspension, replacing bushes and seals

0.40 0.40 0.40 0.50 0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

75 755-003 77 771-002 771-002 771-003 771-004 771-005

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-002 818-020

3.00 3.00 3.50 4.00 1.75

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Cab, installing Viscous cab suspension, changing one unit

0.90 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.20 0.30

DOORS; HATCH; COVER PLATE, (all) Door lock, changing Door lock cylinder, replacing

2.50 1.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

82 821-001 821-002 83 834-011 834-013 84 843-002 843-013 85 852-010

746

Volvo Construction Equipment

12/14/2014

L60F Op.no.

time (h)

87 870-010 870-011 870-012

0.50 0.70 0.90

870-013

1.25

873-004

2.50

873-004 873-006

1.50 2.50

873-008 873-011

0.70 0.80

873-019 873-019

0.50 0.90

874-006 874-010 874-011 874-011 874-012 874-012

2.50 2.00 1.75 1.75 2.50 3.00

874-013

2.00

Notes

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Climate unit, removing 5220 - 9999 70960 - 79999 61826 - 69999 Climate unit, installing 5220 - 9999 70960 - 79999 61826 - 69999 Heater core, replacing 5220 - 9999 70960 - 79999 61826 - 69999 Heater core, replacing Fan motor, replacing 5220 - 9999 70960 - 79999 61826 - 69999 Heat control valve, replacing Air mix door actuator, replacing 5220 - 9999 70960 - 79999 61826 - 69999 ECC control unit, replacing ECC control unit, replacing 5220 - 9999 70960 - 79999 61826 - 69999 Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, replacing incl draining and filling 5220 - 9999 70960 - 79999 61826 - 69999 Expansion valve, replacing incl draining and filling

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-031

3.00 0.80

900-032

0.50

GENERAL Hydraulic system, bleeding V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

12/14/2014

Volvo Construction Equipment

747

L60F Op.no.

time (h)

91 911-040

0.20

912-018 912-021 912-023 912-127 912-151 912-152 912-153 912-154 912-155 913-003

0.20 0.80 0.60 0.20 0.50 1.25 6.00 1.50 3.50 0.90

913-004

0.60

913-033

1.25

913-050 913-051 914-047 914-048 914-049 914-052

3.00 5.00 0.20 0.20 0.10 0.40

914-055 914-063

0.50 0.30

914-064 914-065 916-002

0.80 1.25 0.70

916-003 916-006

0.60 0.60

916-010

0.50

916-011

0.70

916-020

0.20

916-024

0.30

916-027

0.70

748

Notes

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Back-up valve, checking and adjusting Shock valve, tilt function, checking Shock valve lift function, checking Tilt, functional check Back-up valve, replacing Central valve, removal Central valve, installation Control valve, removal Control valve, installation Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, checking and adjusting stand-by pressure (LS-line removed) Hydraulic pump P2, removal Hydraulic pump P2, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Accumulator, checking (pressure back-up for servo circuit) Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Servo valve, removal Servo valve, installation Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation 3rd/4th hydraulic function, checking and adjusting pressure 3rd/4th hydraulic function, Control valve, replacing valve section 3rd/4th hydraulic function, Control valve, removal

Volvo Construction Equipment

12/14/2014

L60F Op.no.

time (h)

916-028

0.80

916-070

0.20

916-072

0.20

916-074

0.30

Notes

3rd/4th hydraulic function, Control valve, installation Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding Boom suspension system, test drive with load

92 924-035

0.60

924-036

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking hydraulic cylinder (visionoptimised bracket), replacing Attachment locking, functional check

1.75 1.75

UNIT, LOAD HANDLING Lift cylinder, repacking in machine Tilt cylinder, repacking in machine

94 945-005 945-009 99 992-002 992-003

4.00 4.00

993-025 993-030

2.50 0.80

12/14/2014

Volvo Construction Equipment

749

750

Volvo Construction Equipment

12/14/2014

L70D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-007 173-010 173-012 173-014 173-059 173-061 173-070 173-074 173-075

4.50 12.00 1.75 3.50 7.50 12.00 1.00 1.50 2.00 1.75 2.50

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 211-068

1.75 7.00 40.00 7.50 8.00 3.00

211-071 212-011

0.75 0.50

213-010 213-018 214-012 214-036 215-002 215-030 215-032 216-014

15.00 25.00 3.00 2.00 6.00 7.00 8.00 2.50

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder heads all removed, decarbonizing and grinding in valves Cylinder head removed, pressure testing each Cylinder, cylinder heads removed, measuring wear in all cylinders Cylinder liner and piston, replacing one Cylinder liners and pistons, replacing all Valves, adjusting Valve covers, fitting new gasket Timing gear cover, fitting new gasket in machine Timing gear, replacing in machine Timing gear case, fitting new gasket in machine Crankshaft, replacing front oil seal

22 221-006

12/14/2014

0.25

LUBRICATING SYSTEM Oil pressure relief valve, replacing

Volvo Construction Equipment

751

L70D Op.no.

time (h)

223-006

1.50

Notes

Oil cooler, replacing

23 233-001 233-014 233-015 234-010 236-001 236-002 236-030 236-044 236-073

0.50 0.50 0.50 3.00 0.50 0.50 1.50 1.50 3.00

237-002 237-007 237-016 237-018 237-020 237-080

2.50 0.25 2.00 0.50 0.50 2.00

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel filter extra, replacing Fuel tank, replacing Idling speed, checking and adjusting Stall speed, checking Injection timing, checking Injection timing, checking Injection pump, replacing incl setting injection timing Injectors, replacing all Overflow valve, replacing Injectors, replacing copper sleeve in machine Delivery pipe, replacing one Pressure equalizer, replacing Injectors removed, reconditioning all

1.50 1.50 1.00 0.50 1.25 2.00 0.50 0.75

25 251-002 251-004 252-020 252-021 255-071 255-073 256-002 256-006 26 261-004 261-008 261-012 261-014 261-016 261-018 262-002 262-071 262-098 263-001 263-003 263-022

1.00 2.50 1.00 1.00 2.00 1.00 2.00 2.00 0.75 1.25 1.25 1.00

263-080

1.75

752

COOLING SYSTEM Coolant, changing Radiator, replacing Radiator hose upper, replacing Radiator hoses lower, replacing Radiator hoses all, replacing Expansion tank, replacing Coolant pump, replacing Coolant pump removed, reconditioning Thermostat, replacing Fan motor, removing Fan motor, installing Fan belt and/or alternator-, compressor belt, replacing all belts Fan hydraulically driven, replacing pump

Volvo Construction Equipment

12/14/2014

L70D Op.no.

27 273-021 273-022 273-023

time (h)

1.00 0.75 0.50

Notes

ENGINE CONTROL Stop magnet, replacing Stop cable control, replacing Electrical engine shut down, check and adjusting

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-003 311-006 311-008

1.00 0.50 0.50 1.00

BATTERY Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00 0.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine Charging regulator, replacing

0.75 0.50

STARTING SYSTEM Starter motor, replacing Starter lock, replacing

32 321-002 321-025 322-005 33 331-018 334-001 35 352-024

0.50

353-016 353-018 356-056

0.50 0.25 0.50

LIGHTING Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy

0.50 0.75 0.50 0.25 0.50 0.50 0.75 0.25 0.25 0.25 1.25

0.75

CABLE; FUSE; RELAY Relay CU201, replacing

36 361-002 361-010 361-017 362-002 362-003 363-001 363-002 363-004 364-004 364-008 367-052 37 372-031

12/14/2014

Volvo Construction Equipment

753

L70D Op.no.

38 386-003 386-004 386-005 386-006 386-007 386-011 387-004 387-005 39 390-901 393-001

time (h)

Notes

0.50 0.50 0.50 0.50 0.50 1.25 0.50 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission oil pressure sensor, replacing Transmission temperature sensor, replacing Transmission, revolution sensor, replacing Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Transmission temperature gauge, replacing Information display, replacing

1.00 0.50

MISCELLANEOUS CareTrack Early Basic, installation Voltage converter, replacing

POWER TRANSMISSION

42 421-002 421-047 421-048 421-052 421-054 421-070 421-071 421-072

0.75 1.00 1.00 1.00 1.00 6.00 40.00 8.00

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Gear selector, replacing Gear selector valve, replacing one solenoid Seal for front output shaft, replacing Seal for rear output shaft, replacing Transmission, removing Transmission removed, reconditioning Transmission, installing

1.50 1.00 1.00 1.00

PROPELLER SHAFT Support or intermediate bearing, replacing Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, removed reconditioning

45 451-002 451-004 451-007 451-013 46 461-001 461-003 461-005 461-013 461-014 461-040 461-041 461-042 461-043 461-052 461-053

754

5.00 2.50 1.50 15.00 1.75 1.00 4.50 3.50 2.50 0.25 0.75

FRONT AXLE; REAR AXLE Axle, replacing Axle, installing Drive shaft, replacing one side Centre gear, axle removed, reconditioning Pinion front, fitting new gasket Hub reduction gear, replacing Hub reduction gear, removed, reconditioning Hub reduction gear, reconditioning one side Hub, replacing seal Differential lock front, repacking excl adjusting Differential lock, adjusting engagement

Volvo Construction Equipment

12/14/2014

L70D Op.no.

463-001 463-005 463-013 463-014 463-040 463-041 463-043 49 491-006

time (h)

5.00 1.50 15.00 1.50 1.00 4.50 2.50 2.00

Notes

Axle, replacing Drive shaft, replacing one side Centre gear, axle removed, reconditioning Pinion rear, fitting new gasket Hub reduction gear, replacing Hub reduction gear removed, reconditioning Hub, replacing seal MISCELLANEOUS Oil cooler, replacing

BRAKE

51 516-001 516-004 516-050 517-001 517-004 517-050

WHEEL BRAKE Brake linings, checking wear Brake discs, replacing on both sides Brake piston, replacing seals Brake linings, checking wear Brake disc, replacing both sides Brake piston, replacing seals

0.50 3.00 1.50 0.50 3.00 1.50

52 520-001 520-002 520-004 520-005

0.50 0.50 0.50 0.50

520-037 525-008 525-009

1.00 1.75 1.25

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, adjusting unloading pressure Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, replacing Foot brake valve removed, reconditioning

0.50

PARKING BRAKE Parking brake, adjusting

55 550-002

STEERING

64 641-021 645-015

1.50 0.50

645-028

0.50

645-060

2.00

STEERING Adjustable steering column, replacing Steering system, checking and adjusting standby pressure Steering system, checking and adjusting working pressure Steering cylinder, repacking in machine

12/14/2014

Volvo Construction Equipment

755

L70D Op.no.

time (h)

645-077

1.50

645-081 645-082 647-093

1.75 2.00 1.00

Steering cylinder removed, reconditioning incl replacing bearings Steering valve removed, reconditioning Steering valve, replacing Auxiliary steering, replacing hydraulic pump

8.00

LEVER STEERING Lever steering (CDC), hydraulic, installing new

66 660-902

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

0.50 12.00

75 755-001

1.00

755-002

1.00

AXLE SUSPENSION Axle suspension, measuring axial and radial clearanse Axle suspension, adjusting axial clearance

0.50

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 818-015

1.00

CAB, NAKED; CANOPY Cab suspension, rubber element replacing

1.75 0.50 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

5.00 5.00 5.00 5.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing

83 831-004 831-006 831-014 84 843-002 843-012 843-013 843-048 85 852-007

756

1.25

CAB INTERIOR/UPHOLSTERY Operators seat (air suspensioned), backrest replacing

Volvo Construction Equipment

12/14/2014

L70D Op.no.

time (h)

87 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-010 874-011 874-012 874-013 874-014 874-015

1.00 1.00 0.75 0.75 1.00 1.00 1.75 4.00 1.00 3.50 3.00 4.00 3.50 1.00 1.00

874-016

1.00

874-017

1.75

874-019

0.50

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-038 912-001 912-009 912-011 912-030 912-061 913-003

3.00 1.00 5.00 3.00 1.00 1.00 2.00 2.00 0.25

913-004

0.50

913-010 913-011 914-054

3.00 3.00 0.50

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Hydraulic oil tank, replacing Control valve, replacing Shock valve, tilt function, checking and adjusting Shock valve lift function, adjusting Central valve, replacing Control valve, repacking slide in machine Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Hydraulic pump removed, reconditioning Servo valve, adjusting control

12/14/2014

Volvo Construction Equipment

757

L70D Op.no.

time (h)

914-055 914-058 914-063

0.50 3.00 0.50

915-001 916-001 916-002

1.00 0.50 0.75

916-004

1.50

916-005

1.00

916-071 916-073 916-950 916-972

2.00 2.50 10.00 16.00

94 945-002

1.00

945-003

0.50

945-004 945-005 945-006 945-007 945-008 945-009 945-010 945-011

2.00 3.00 2.00 0.75 2.00 2.00 1.50 2.00

945-012 945-016 945-045

1.00 4.00 1.00

945-054 945-056

0.75 1.00

945-062 945-063 945-064 945-065 945-066 945-067 945-068 945-069

1.00 0.75 1.50 1.00 1.00 0.75 3.00 2.00

758

Notes

Servo pressure, checking and adjusting Servo valve, replacing Servo pressure, checking at the spool in control valve Servo valve, solenoid replacing Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension system, checking closing pressure Boom suspension system, checking opening pressure Boom suspension system, changing accumulator Boom suspension system, changing valve Attachment locking, installing new Boom suspension system, installing new UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine Lift cylinder removed, repacking Tilt cylinder removed, replacing bearings "E-F" Tilt cylinder, replacing Tilt cylinder, repacking in machine Tilt cylinder removed, repacking Implemental attachment, replacing hydraulic cylinder Lift cylinder removed, replacing bearings "C-P" Lift frame, replacing bearing in upper mounting "O" Implemental attachment/bucket attachment, replacing bushes "A" Implement attachment, replacing Implement attachment, repacking removed hydraulic cylinder T-link upper, replacing "HIJ" T-link upper removed, replacing bearings "HIJ" T-link, lower, replacing "IB" T-link lower removed, replacing bearing "IB" Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing bearing "GDF" Tilt arm, replacing "GDF"

Volvo Construction Equipment

12/14/2014

L70D Op.no.

time (h)

945-070

0.75

Tilt arm removed, replacing bearing "GDF"

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

12/14/2014

Notes

Volvo Construction Equipment

759

760

Volvo Construction Equipment

12/14/2014

L70E Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

172-002 172-004

3.50 8.50

SERVICE Start of VCADS Pro computer and reading machine data Warranty inspection 100 hours Warranty inspection 1000 hours

173-002 173-004 173-007 173-010 173-012 173-014 173-016 173-018 173-022 173-061 173-070 173-074

0.40 1.00 1.50 4.50 8.50 10.00 9.00 10.00 0.50 0.75 1.25 1.75

60001 - 69999 21001 - 23999

Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012

6.50 8.50 4.50

ENGINE Engine, removing Engine, installing Valves, adjusting

214-093 216-014 217-002 218-001

4.00 2.50 5.00 3.50

Rocker arm mechanism removed, reconditioning Crankshaft, replacing front oil seal Sump gasket, replacing incl cleaning oil strainer Rubber cushion, replacing

1.00

LUBRICATING SYSTEM Oil cooler, replacing

0.40 0.50 4.00 0.50 0.50 2.50 0.25

FUEL SYSTEM Fuel system, bleeding Fuel filters, replacing Fuel tank, replacing Idling speed, checking and adjusting Stall speed, checking Injectors, replacing all Overflow valve, replacing

22 223-006 23 233-001 233-014 234-010 236-001 236-002 237-002 237-007

12/14/2014

Volvo Construction Equipment

22527 - 23999 61247 - 69999

761

L70E Op.no.

25 252-021 255-002 256-002

time (h)

0.50 0.80 0.50

26 261-004 261-012 261-014 261-016 261-018 262-098 263-001 263-003 263-010 263-022

0.50 1.00 1.00 2.00 0.75 1.00 1.25 1.25 0.40 1.00

263-051 263-080

1.50 2.50

Notes

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Turbocharger, inspection Air cleaner, checking prssure drop indicator COOLING SYSTEM Coolant, changing Radiator hose upper, replacing Radiator hoses lower, replacing Radiator hoses all, replacing Expansion tank, replacing Thermostat, replacing Fan motor, removing Fan motor, installing Pump 3 (P3) standby pressure, checking Fan belt and/or alternator-, compressor belt, replacing all belts Cooling fan hydraulics, funktion check Fan hydraulically driven, replacing pump

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-003 311-006 311-008

1.00 0.50 1.00 1.50

BATTERY Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.00

STARTING SYSTEM Starter motor, replacing

0.50 0.25

LIGHTING Rear lamp, replacing one Rear lamp, replacing glass or bulb

1.25

OTHER ELECTRICAL EQUIPMENT V-ECU, replacing

0.50 3.00

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Fuel level sender, replacing

32 321-002 33 331-018 35 353-016 353-018 36 367-052 38 386-007 386-011

762

Volvo Construction Equipment

12/14/2014

L70E Op.no.

time (h)

386-031

0.75

Sensor unit (differential lock) adjusting

1.00 2.00

MISCELLANEOUS CareTrack Early Basic, installation CareTrack, installing new

39 390-901 390-902

Notes

POWER TRANSMISSION

42 421-002 421-008 421-047 421-048 421-051 421-068 421-069 421-071

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Gear selector valve, replacing Gear selector, replacing Gear selector valve, replacing one solenoid Transmission, resistance measuring of solenoides Transmission, removing (upwards) Transmission, installing (from above) Transmission removed, reconditioning

45 451-002 451-004 451-007 451-010

1.25 3.00 1.00 0.75 0.75 12.00 14.00 32.00 1.50 1.00 1.00 1.50

PROPELLER SHAFT Support or intermediate bearing, replacing Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing

46 461-002 461-003 461-005 461-014 461-037

2.50 3.50 2.00 2.50 0.80

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Drive shaft, replacing one side Pinion front, fitting new gasket Hub reduction, removing

461-038

1.75

Hub reduction, installing

461-040 461-041 461-043 463-002 463-003 463-005 463-014 463-040 463-041 463-043

2.00 4.50 2.50 1.00 1.50 2.00 2.00 2.00 4.50 3.00

Hub reduction gear, replacing Hub reduction gear, removed, reconditioning Hub, replacing seal Axle, removing Axle, installing Drive shaft, replacing one side Pinion rear, fitting new gasket Hub reduction gear, replacing Hub reduction gear removed, reconditioning Hub, replacing seal

12/14/2014

Volvo Construction Equipment

60001 - 69999 21001 - 23999 21001 - 23999 60001 - 69999

763

L70E Op.no.

49 491-006

time (h)

2.00

Notes

MISCELLANEOUS Oil cooler, replacing

BRAKE

51 516-001 516-005

0.50 3.00

WHEEL BRAKE Brake linings, checking wear Brake disc, replacing

516-050

3.50

Brake piston, replacing seals

517-001

0.50

Brake linings, checking wear

52 520-001 520-005

0.50 0.50

520-037 525-008 525-009 527-001

1.00 1.75 0.50 0.50

55 550-014

1.25

STEERING

64 645-006 645-015

6.00 0.50

645-028

0.75

645-077

1.50

645-081 645-082 647-093

1.50 1.50 1.00

764

60001 - 69999 21001 - 23999 21001 - 23999 60001 - 69999

Volvo Construction Equipment

12/14/2014

L70E Op.no.

time (h)

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

74 741-005 741-036

1.75 1.75 0.50 12.00

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

75 755-001

1.00

755-002

1.00

AXLE SUSPENSION Axle suspension, measuring axial and radial clearanse Axle suspension, adjusting axial clearance

0.75

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 818-015

3.00 3.50 1.00

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab suspension, rubber element replacing

2.00 1.25 1.00 0.75 1.00 1.00 1.75 4.00 1.00 4.00 3.50

87 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-012 874-013

12/14/2014

Volvo Construction Equipment

765

L70E Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-038 911-040

3.00 1.00 5.00 0.25

912-001 912-018 912-021 912-023 912-030 913-003

8.00 0.20 0.30 0.60 4.50 1.00

913-004

1.00

914-054 914-055 914-058 914-063

0.50 0.10 3.50 1.00

915-001 916-001 916-002

1.00 0.50 0.75

916-003 916-070

1.00 0.10

916-071 916-074

2.00 0.30

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Hydraulic oil tank, replacing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Control valve, replacing Back-up valve, checking and adjusting Shock valve, tilt function, checking Shock valve lift function, checking Central valve, replacing Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Servo valve, adjusting control Servo pressure, checking and adjusting Servo valve, replacing Servo pressure, checking at the spool in control valve Servo valve, solenoid replacing Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Boom suspension system, changing accumulator Boom suspension system, test drive with load

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

766

Volvo Construction Equipment

12/14/2014

L70F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-006

0.30

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 176-001

2.50 6.00 0.40 0.70 1.00 2.50 4.00 9.50 10.00 11.00 0.50

19 191-021 191-022

0.20 0.20

62372 - 69999 71601 - 79999 24971 - 29999

GENERAL Service position 1 Service position 2

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-068

0.30 0.70

200-070

0.30

GENERAL VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

3.00 3.00 6.00 6.00 9.00 8.50 4.50 4.50 2.00

ENGINE Compression test Compression test Engine, removing Engine, removing Engine, installing Engine, installing Valves, adjusting Valves, adjusting Crankshaft, replacing front oil seal

21 210-002 210-002 210-070 210-070 210-072 210-072 214-012 214-012 216-014 22 221-022

12/14/2014

0.40

24001 - 29999

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

Volvo Construction Equipment

767

L70F Op.no.

23 230-001 233-001 233-004 233-020 234-011 234-012 236-002 237-002 237-002 237-030 237-032 237-033 237-034 237-035 237-036 237-038 25 255-002 255-071

time (h)

Notes

0.50 0.70 0.80 0.10 0.90 1.50 0.50 1.75 1.75 1.00 2.00 1.25 0.80 0.30 0.70 0.70

0.80 1.25

INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Turbocharger, replacing

26 260-001 261-011 261-013 263-011

0.70 2.50 4.00 0.70

263-021

0.20

263-051 263-062 263-071 263-072 263-073 263-081 263-082

1.25 2.50 0.40 0.20 0.30 0.60 1.25

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072

GENERAL I-ECU, MID 140, changing non-programmed ECU

768

0.80

Volvo Construction Equipment

12/14/2014

L70F Op.no.

time (h)

300-074

0.30

I-ECU, MID 140, changing pre-programmed ECU

0.30 0.50 0.40

BATTERY Batteries, replacing Battery condition, check Battery condition, check

31 311-002 311-005 311-005 36 366-064

1.50

366-066

0.70

Notes

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

38 386-016

1.00

386-016 386-038

0.50 0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Temperature sensor cooling system, replacing 25135 - 29999 71653 - 79999 62445 - 69999 Temperature sensor cooling system, replacing Engine rotation speed sensor, replacing

2.00

MISCELLANEOUS CareTrack, installing new

39 390-902

POWER TRANSMISSION

42 421-002 421-008 421-049 421-068 421-072 421-099

0.70 1.50 0.10 7.00 9.50 0.70

2.50 3.50 0.80 1.75 5.50 4.50 1.50 1.75 0.80

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Hub reduction, removing Hub reduction, installing Hub reduction gear, reconditioning one side Hub, replacing seal Axle, removing Axle, installing Hub reduction, removing

46 461-002 461-003 461-037 461-038 461-042 461-043 463-002 463-003 463-045

12/14/2014

Volvo Construction Equipment

25424 - 29999 62610 - 69999 71728 - 79999

25392 - 29999 71694 - 79999 61801 - 69999

769

L70F Op.no.

time (h)

Notes

463-045

0.80

Hub reduction, removing

463-046

1.50

Hub reduction, installing

463-046

1.75

Hub reduction, installing

468-006 468-051

0.20 0.70

Differential lock, function check Differential lock, adjusting

BRAKE

51 510-003 516-005

0.50 3.00

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing

516-005

3.00

Brake disc, replacing

516-050

3.00

Brake piston, replacing seals

516-050

3.50

Brake piston, replacing seals

517-005

3.00

Brake disc, replacing

517-005

3.00

Brake disc, replacing

517-050

3.00

Brake piston, replacing seals

517-050

3.50

Brake piston, replacing seals

52 520-001 520-005

0.80 0.20

520-037 525-005 525-006

0.30 0.50 0.70

770

24001 - 25392 71401 - 71694 61801 - 69999 25392 - 29999 71694 - 79999 61801 - 69999 24001 - 25392 71401 - 71694 61801 - 69999

24001 - 25392 71401 - 71694 61801 - 69999 25392 - 29999 71694 - 79999 61801 - 69999 25392 - 29999 71694 - 79999 61801 - 69999 24001 - 25392 71401 - 71694 61801 - 69999 25392 - 29999 71694 - 79999 61801 - 69999 24001 - 25392 71401 - 71694 61801 - 69999 25392 - 29999 71694 - 79999 61801 - 69999 24001 - 25392 71401 - 71694 61801 - 69999

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, removal Foot brake valve, installation Volvo Construction Equipment

12/14/2014

L70F Op.no.

time (h)

Notes

525-009 527-001

0.50 0.10

527-009

0.60

Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, check

55 550-002

0.30

PARKING BRAKE Parking brake, adjusting

550-002

0.10

Parking brake, adjusting

550-014

0.40

Parking brake, replacing brake pads

550-023

0.10

Parking brake, function checking

550-023

0.10

Parking brake, function checking

STEERING

64 645-011 645-011 645-012 645-012 645-013 645-014 645-028

0.80 0.90 1.25 1.00 0.70 1.25 0.30

645-052

0.50

645-082 647-091

1.25 0.40

66 660-006

0.90

660-007

1.25

660-009

0.90

660-010

1.25

660-011

0.20

12/14/2014

62372 - 69999 71601 - 79999 24971 - 29999 24001 - 24970 61801 - 62371 71401 - 71600 24001 - 24970 61801 - 62371 71401 - 71600 24001 - 25342 61801 - 62570 25343 - 29999 62571 - 69999

Volvo Construction Equipment

771

L70F Op.no.

time (h)

660-012

0.40

Notes

Comfort Drive Control, servo pressure, checking

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

6.00

FRAME LINK Frame joint, replacing bearings

3.00

AXLE SUSPENSION Axle suspension, replacing bushes and seals

0.40 0.40 0.40 0.50 0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

75 755-003 77 771-002 771-002 771-003 771-004 771-005

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-002 818-020

3.00 3.00 3.50 4.00 1.75

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Cab, installing Viscous cab suspension, changing one unit

0.90 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.20 0.30

DOORS; HATCH; COVER PLATE, (all) Door lock, changing Door lock cylinder, replacing

2.50 1.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

0.50

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU

82 821-001 821-002 83 834-011 834-013 84 843-002 843-013 85 852-010 87 870-010

772

Volvo Construction Equipment

24001 - 29999 24001 - 29999

12/14/2014

L70F Op.no.

time (h)

870-011 870-012

0.70 0.90

870-013

1.25

873-004

2.50

873-004 873-006

1.50 2.50

873-008 873-011

0.70 0.80

873-019 873-019

0.50 0.90

874-006 874-010 874-011 874-011 874-012 874-012

2.50 2.00 1.75 1.75 2.50 3.00

874-013

2.00

Notes

ECC, MID 146, changing non-programmed ECU Climate unit, removing 25135 - 29999 71653 - 79999 62445 - 69999 Climate unit, installing 25135 - 29999 71653 - 79999 62445 - 69999 Heater core, replacing 25135 - 29999 71653 - 79999 62445 - 69999 Heater core, replacing Fan motor, replacing 25135 - 29999 71653 - 79999 62445 - 69999 Heat control valve, replacing Air mix door actuator, replacing 25135 - 29999 71653 - 79999 62445 - 69999 ECC control unit, replacing ECC control unit, replacing 25135 - 29999 71653 - 79999 62445 - 69999 Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, replacing incl draining and filling 25135 - 29999 71653 - 79999 62445 - 69999 Expansion valve, replacing incl draining and filling

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-031

3.00 0.80

900-032

0.50

GENERAL Hydraulic system, bleeding V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 911-040

0.20

912-018

0.20

12/14/2014

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Back-up valve, checking and adjusting

Volvo Construction Equipment

773

L70F Op.no.

time (h)

912-021 912-023 912-127 912-151 912-152 912-153 912-154 912-155 913-003

0.80 0.60 0.20 0.50 1.25 6.00 1.50 3.50 0.90

913-004

0.60

913-033

1.25

913-034 913-050 913-051 914-047 914-048 914-049 914-052

0.20 3.00 5.00 0.20 0.20 0.10 0.40

914-055 914-063

0.50 0.30

914-064 914-065 916-002

0.80 1.25 0.70

916-003 916-006

0.60 0.60

916-010

0.50

916-011

0.90

916-020

0.20

916-024

0.30

916-027 916-028

0.70 0.80

916-070

0.20

774

Notes

Shock valve, tilt function, checking Shock valve lift function, checking Tilt, functional check Back-up valve, replacing Central valve, removal Central valve, installation Control valve, removal Control valve, installation Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, checking and adjusting stand-by pressure (LS-line removed) Lifting time, checking Hydraulic pump P2, removal Hydraulic pump P2, installation Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Accumulator, checking (pressure back-up for servo circuit) Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Servo valve, removal Servo valve, installation Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation 3rd/4th hydraulic function, checking and adjusting pressure 3rd/4th hydraulic function, Control valve, replacing valve section 3rd/4th hydraulic function, Control valve, removal 3rd/4th hydraulic function, Control valve, installation Boom suspension system, hydraulic oil pressure in accumulators, depressurizing

Volvo Construction Equipment

12/14/2014

L70F Op.no.

time (h)

916-072

0.20

916-074

0.30

Notes

Accumulator, boom suspension system, discarding Boom suspension system, test drive with load

92 924-035

0.60

924-036

0.10

MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking hydraulic cylinder (visionoptimised bracket), replacing Attachment locking, functional check

1.75

UNIT, LOAD HANDLING Lift cylinder, repacking in machine

94 945-005 99 992-002 992-003

4.00 4.00

993-025 993-030

2.50 0.80

12/14/2014

Volvo Construction Equipment

775

776

Volvo Construction Equipment

12/14/2014

L90D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 171-001

0.50

171-002

1.50

172-002 172-004 173-007 173-010 173-012 173-014 173-059 173-061 173-070 173-074 173-075

4.50 12.00 1.75 3.50 7.50 12.00 1.00 1.50 1.50 1.75 2.50

SERVICE Arrival Inspection, according to Inspection Programme Delivery Inspection, according to Inspection Programme Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Engine, changing oil and filter Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-002 210-070 210-071 210-072 211-002 211-018 211-068

1.75 5.50 40.00 7.00 8.00 10.00 4.00

211-071 211-080 211-082 212-007

0.75 4.50 7.00 4.00

212-011

0.50

213-010 213-018 214-012 214-021 214-027 214-030

14.00 24.00 2.00 0.25 0.75 14.00

ENGINE Compression test Engine, removing Engine removed, general overhaul Engine, installing Cylinder head, replacing gasket Cylinder heads all, replacing gaskets Cylinder heads all removed, decarbonizing and grinding in valves Cylinder head removed, pressure testing each Cylinder heads all, removing Cylinder heads all, fitting Cylinder block, liners removed, milling of all liner locations Cylinder, cylinder heads removed, measuring wear in all cylinders Cylinder liner and piston, replacing one Cylinder liners and pistons, replacing all Valves, adjusting Valve cover, fitting new gasket each Inspection cover, fitting new gasket Valves, decarbonizing and grinding

12/14/2014

Volvo Construction Equipment

777

L90D Op.no.

214-036 214-093 215-002 215-030 215-032 216-014 216-018 216-040 217-002 218-001 22 221-006 221-014 223-006

time (h)

1.50 4.00 6.00 7.00 8.00 2.50 12.00 14.00 5.00 3.00 0.25 6.00 1.50

Notes

Valve covers, fitting new gasket Rocker arm mechanism removed, reconditioning Timing gear cover, fitting new gasket in machine Timing gear, replacing in machine Timing gear case, fitting new gasket in machine Crankshaft, replacing front oil seal Crankshaft, replacing rear oil seal Flywheel housing and sump gasket, replacing Sump gasket, replacing incl cleaning oil strainer Rubber cushion, replacing LUBRICATING SYSTEM Oil pressure relief valve, replacing Oil pump, replacing Oil cooler, replacing

23 233-001 233-002 233-004 233-007 233-014 233-015 233-097 234-010 236-001 236-002 236-030 236-044 236-073

0.50 0.75 0.50 0.25 0.50 0.25 0.25 3.00 0.50 0.50 1.50 1.50 3.00

237-002 237-004 237-007 237-016 237-018 237-020 237-080

2.00 0.75 0.25 1.50 0.50 0.50 2.00

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Feed pump, cleaning glass bowl and strainer Fuel filters, replacing Fuel filter extra, replacing Feed pump removed, reconditioning Fuel tank, replacing Idling speed, checking and adjusting Stall speed, checking Injection timing, checking Injection timing, checking Injection pump, replacing incl setting injection timing Injectors, replacing all Injector, replacing one Overflow valve, replacing Injectors, replacing copper sleeve in machine Delivery pipe, replacing one Pressure equalizer, replacing Injectors removed, reconditioning all

1.00 2.00 1.50 0.50 1.00

INLET SYSTEM; EXHAUST SYSTEM Induction manifold, replacing gasket Exhaust manifold, replacing gasket Silencer, replacing Exhaust pipe, flexible tube, replacing Turbocharger, replacing

25 251-002 251-004 252-020 252-021 255-071

778

Volvo Construction Equipment

12/14/2014

L90D Op.no.

time (h)

255-073 256-001 256-002 256-003 256-004 256-006

2.00 0.50 0.25 0.25 0.25 0.75

Turbocharger removed, reconditioning Air cleaner, cleaning filter element Air cleaner, checking prssure drop indicator Air cleaner, primary filter replacing Air cleaner, secondary filter replacing Preheating coil, replacing

1.00 3.00 1.00 1.00 1.00 2.00 2.00 1.00 0.75 1.00

26 261-004 261-008 261-012 261-014 261-018 262-002 262-071 262-098 263-012 263-022 27 273-021 273-023

0.75 0.50

Notes

ENGINE CONTROL Stop magnet, replacing Electrical engine shut down, check and adjusting

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-003 311-006 311-008

1.00 0.50 0.50 1.00

BATTERY Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.00 0.50 0.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check Alternator, replacing carbon brush kit in machine Charging regulator, replacing

0.75 0.75 0.50

STARTING SYSTEM Starter motor, replacing Electric air pre-heater, replacing relay Starter lock, replacing

32 321-002 321-025 322-005 33 331-018 333-001 334-001

12/14/2014

Volvo Construction Equipment

779

L90D Op.no.

time (h)

Notes

35 352-024

0.50

353-016 353-018 356-056

0.50 0.25 0.50

LIGHTING Headlight, complete, changing (high beam 1 pc.) incl. setting Rear lamp, replacing one Rear lamp, replacing glass or bulb Work lighting, replacing one head lamp assy

0.25 0.75 0.25 0.25 0.50 0.50 0.50 0.75 0.25 0.25 0.25 1.25

OTHER ELECTRICAL EQUIPMENT Flasher unit, replacing relay Flasher switch, replacing Flasher lamp, replacing glass or bulb Horn, replacing Reverse alarm, replacing Rotating beacon, replacing Windscreen wiper rear, replacing motor Windscreen wiper front, replacing motor Windscreen flusher pump, replacing Switch, replacing Brake light switch, replacing V-ECU, replacing

0.75

CABLE; FUSE; RELAY Relay CU201, replacing

0.50 0.50 0.50 0.50 0.75 1.25 0.50 0.50

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Transmission oil pressure sensor, replacing Transmission temperature sensor, replacing Transmission, revolution sensor, replacing Engine temperature sensor, replacing Engine oil pressure sensor, replacing Fuel level sender, replacing Transmission temperature gauge, replacing Information display, replacing

1.00 0.50

MISCELLANEOUS CareTrack Early Basic, installation Voltage converter, replacing

36 361-002 361-010 361-017 362-002 362-003 362-041 363-001 363-002 363-004 364-004 364-008 367-052 37 372-031 38 386-003 386-004 386-005 386-006 386-007 386-011 387-004 387-005 39 390-901 393-001

POWER TRANSMISSION

42 421-002 421-004 421-008

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking Oil pump, replacing Gear selector valve, replacing

780

0.75 2.00 3.00

Volvo Construction Equipment

12/14/2014

L90D Op.no.

time (h)

421-009 421-018 421-023

1.00 16.00 1.00

421-041

1.00

421-042

2.00

421-043

3.00

421-047 421-048 421-054 421-071 421-073 421-074

0.75 0.75 1.00 40.00 9.00 10.00

43 434-002 434-004 434-029 434-073 434-074

2.00 1.00 4.00 4.00 4.00

45 451-001

0.25

451-002 451-004 451-007 451-010

2.00 1.50 1.50 2.00

46 461-001 461-011 461-012 461-014 461-042 461-043 461-051

4.00 5.00 6.00 2.00 6.00 4.00 6.00

461-052 461-053 463-001 463-011 463-012

0.25 1.00 8.00 8.00 6.00

12/14/2014

Notes

Gear selector valve removed, reconditioning Converter, replacing Lubrication and converter pressure valve, replacing Oil distributor and seals, replacing f and r or 1:st and f or 3:rd and f Oil distributor and seals, replacing 1st and 2nd or 2nd and reverse Oil distributor and seals, replacing 3rd and 4th or 4th and reverse Gear selector, replacing Gear selector valve, replacing one solenoid Seal for rear output shaft, replacing Transmission removed, reconditioning Transmission, removing (together with engine) Transmission, installing (together with engine) GEARBOX, Dropbox, replacing seal for front otput shaft Dropbox, replacing seal for rear output shaft Dropbox removed, reconditioning Dropbox, installing Dropbox, removing PROPELLER SHAFT Propeller shaft and intermediate bearing, checking radial clearance Support or intermediate bearing, replacing Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing FRONT AXLE; REAR AXLE Axle, replacing Centre gear , removing and fitting Centre gear removed, reconditioning Pinion front, fitting new gasket Hub reduction gear, reconditioning one side Hub, replacing seal Differential lock, replacing selector fork and clutch sleeves and adjusting Differential lock front, repacking excl adjusting Differential lock, adjusting engagement Axle, replacing Centre gear, removing and fitting Centre gear removed, reconditioning

Volvo Construction Equipment

781

L90D Op.no.

time (h)

463-014 463-042 463-043

2.00 6.00 4.50

Pinion rear, fitting new gasket Hub reduction gear, reconditioning one side Hub, replacing seal

1.50

MISCELLANEOUS Oil cooler, replacing

49 491-006

Notes

BRAKE

51 516-001 516-004 516-050 517-001 517-004 517-050

WHEEL BRAKE Brake linings, checking wear Brake discs, replacing on both sides Brake piston, replacing seals Brake linings, checking wear Brake disc, replacing both sides Brake piston, replacing seals

0.50 4.00 3.00 0.50 4.00 3.00

52 520-001 520-002 520-004 520-005

0.50 0.50 0.50 0.50

520-037 525-008 525-009 527-001

1.00 2.00 1.25 0.50

527-002 527-004

0.50 2.00

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, checking function, retardation Brake system, adjusting unloading pressure Brake system, check and adjusting pressure in circuit Brake system, bleeding Foot brake valve, replacing Foot brake valve removed, reconditioning Accumulator removed, checking charging pressure Accumulator, replacing Hydraulic pump, replacing

0.50 1.50 3.00 1.50

PARKING BRAKE Parking brake, adjusting Parking brake mechanical, replacing brake caliper Parking brake, replacing brake disc Parking brake, replacing brake pads

55 550-002 550-004 550-005 550-014

STEERING

64 641-021 645-003 645-006 645-010

STEERING Adjustable steering column, replacing Steering system working pressure, checking Steering cylinder, replacing Hydraulic pump, replacing

782

1.50 0.25 1.75 2.00

Volvo Construction Equipment

12/14/2014

L90D Op.no.

time (h)

645-015

0.50

645-020

3.00

645-021 645-028

1.50 0.75

645-054 645-060 645-073 645-077

2.00 3.00 2.00 1.75

645-081 645-082 647-093

1.50 2.00 1.00

Notes

Steering system, checking and adjusting standby pressure Steering system, checking and adjusting shock and anti-cavitation-valve Valve block, replacing Steering system, checking and adjusting working pressure Steering cylinder, replacing bearings Steering cylinder, repacking in machine Hydraulic pump removed, reconditioning Steering cylinder removed, reconditioning incl replacing bearings Steering valve removed, reconditioning Steering valve, replacing Auxiliary steering, replacing hydraulic pump

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-005 741-036

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

0.50 12.00

75 755-001

0.75

755-002

1.00

AXLE SUSPENSION Axle suspension, measuring axial and radial clearanse Axle suspension, adjusting axial clearance

0.75

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002 818-015

3.00 3.50 1.75

CAB, NAKED; CANOPY Cab, removing Cab, installing Cab suspension, rubber element replacing

1.50 0.75 0.50

DOORS; HATCH; COVER PLATE, (all) Door, replacing Door lock, replacing Door, replacing sealing strip

83 831-004 831-006 831-014

12/14/2014

Volvo Construction Equipment

783

L90D Op.no.

84 843-002 843-012 843-013 843-048

time (h)

5.00 5.00 5.00 5.00

85 852-006

1.25

852-007

1.25

87 872-001 873-004 873-006 873-008 873-009 874-002 874-003 874-005 874-006 874-007 874-011 874-012 874-013 874-014 874-015

0.25 1.00 1.00 0.75 0.75 1.00 1.00 1.75 4.00 1.00 3.00 4.00 3.50 1.00 1.00

874-016

1.00

874-017

1.75

874-019

0.50

Notes

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Rear window, replacing Side window, replacing Door window, replacing CAB INTERIOR/UPHOLSTERY Operators seat, air suspensioned, control, replacing Operators seat (air suspensioned), backrest replacing AIR CONDITIONING UNIT Cab filter, replacing Heater core, replacing Fan motor, replacing Heat control valve, replacing Heat control, replacing Refrigerant, draining Cooling unit, performance test Refrigerant, filling excl vacuum pumping Compressor, replacing incl draining and filling Belt, replacing Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Expansion valve, replacing incl draining and filling Thermostat, replacing Compressor, replacing shaft seal (compressor removed) Compressor, replacing magnetic clutch (compressor removed) Compressor, replacing magnetic clutch in machine Compressor, replacing valve plate (compressor removed)

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 911-005 911-011 911-038 912-001

WORKING HYDRAULICS; SERVO HYDRAULICS Pump suction hose and pipe, replacing Oil cooler, replacing Hydraulic oil tank, replacing Control valve, replacing

784

2.00 2.00 5.00 5.00

Volvo Construction Equipment

12/14/2014

L90D Op.no.

time (h)

912-002 912-004 912-009 912-011 913-002

4.00 0.75 0.50 0.75 1.00

913-004

1.00

913-010 913-011 914-054 914-055 914-057 914-058 914-060 914-062 914-063

3.00 2.00 0.50 0.50 0.50 3.00 2.00 0.50 0.75

914-075 915-001 916-001 916-002

2.00 1.00 0.50 0.75

916-003 916-004

1.00 1.50

916-005

1.00

916-073

2.50

94 945-002

2.00

945-003

0.25

945-004 945-005 945-006 945-008 945-009 945-010 945-011

4.00 4.00 3.00 2.00 4.00 3.00 2.00

945-016 945-024

4.00 3.00

12/14/2014

Notes

Control valve removed, reconditioning Control valve, low pressure valve, replacing Shock valve, tilt function, checking and adjusting Shock valve lift function, adjusting Hydraulic pump, checking and adjusting unloading pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, replacing Hydraulic pump removed, reconditioning Servo valve, adjusting control Servo pressure, checking and adjusting Servo pressure, check Servo valve, replacing Servo pump, replacing Pressure limiting valve, replacing Servo pressure, checking at the spool in control valve Servo valve removed, reconditioning Servo valve, solenoid replacing Boom suspension system, functional check Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, checking closing pressure Boom suspension system, checking opening pressure Boom suspension system, changing valve UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine Lift cylinder removed, repacking Tilt cylinder, replacing Tilt cylinder, repacking in machine Tilt cylinder removed, repacking Implemental attachment, replacing hydraulic cylinder Lift frame, replacing bearing in upper mounting "O" Tilting cylinder, changing bearing 'E-F' in machine

Volvo Construction Equipment

785

L90D Op.no.

time (h)

945-045

2.50

945-054 945-062 945-063 945-064 945-066 945-067 945-068 945-069

1.00 2.00 0.75 1.00 2.50 0.75 3.00 2.00

Implemental attachment/bucket attachment, replacing bushes "A" Implement attachment, replacing T-link upper, replacing "HIJ" T-link upper removed, replacing bearings "HIJ" T-link, lower, replacing "IB" Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing bearing "GDF" Tilt arm, replacing "GDF"

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

786

Notes

Volvo Construction Equipment

12/14/2014

L90E Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-005

0.25

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-016 173-018 173-022 173-061 173-070 173-074 173-075

3.50 8.50 0.40 1.00 1.50 4.50 8.50 10.00 9.00 10.00 0.50 1.50 1.25 1.75 2.50

SERVICE Start of VCADS Pro computer and reading machine data Warranty inspection 100 hours Warranty inspection 1000 hours Maintenance service, daily Maintenance service, every 50 hours Maintenance service, every 250 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Maintenance service, every 3000 hours Maintenance service, every 4000 hours Maintenance service, every 6000 hours Transmission, changing oil and filter Axles, changing oil Hydraulic oil tank, changing oil and filter Hydraulic oil tank, changing oil and filter incl.cleaning tank

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072 214-012

6.00 8.50 4.50

ENGINE Engine, removing Engine, installing Valves, adjusting

214-093 216-014 218-001

4.00 2.50 3.00

Rocker arm mechanism removed, reconditioning Crankshaft, replacing front oil seal Rubber cushion, replacing

1.00 1.00

LUBRICATING SYSTEM Lubrication oil pressure, checking Oil cooler, replacing

0.40 0.50 0.50 0.50 4.00

FUEL SYSTEM Fuel system, bleeding Feed pump, replacing Feed pump, checking feed pressure Fuel filters, replacing Fuel tank, replacing

22 221-021 223-006 23 233-001 233-002 233-004 233-014 234-010

12/14/2014

Volvo Construction Equipment

22241 - 24999 67491 - 69999 71139 - 79999

787

L90E Op.no.

time (h)

236-001 236-002 237-007

0.50 0.50 0.25

Idling speed, checking and adjusting Stall speed, checking Overflow valve, replacing

0.50 0.80 0.50

INLET SYSTEM; EXHAUST SYSTEM Exhaust pipe, flexible tube, replacing Turbocharger, inspection Air cleaner, checking prssure drop indicator

25 252-021 255-002 256-002 26 261-004 261-012 261-014 261-018 262-098 263-001 263-003 263-004 263-010 263-011

0.50 1.00 1.00 0.75 1.00 1.25 1.25 0.75 0.40 1.25

263-012 263-015

0.75 1.50

263-018 263-022

0.25 1.00

263-051 263-080

1.50 2.50

Notes

COOLING SYSTEM Coolant, changing Radiator hose upper, replacing Radiator hoses lower, replacing Expansion tank, replacing Thermostat, replacing Fan motor, removing Fan motor, installing Fan motor, checking working pressure Pump 3 (P3) standby pressure, checking Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed) Fan belt and/or alternator belt, replacing Fan hydraulically driven, adjusting standby pressure and maxpressure Hydraulic cooling fan, revolution sensor replacing Fan belt and/or alternator-, compressor belt, replacing all belts Cooling fan hydraulics, funktion check Fan hydraulically driven, replacing pump

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002 311-003 311-006 311-008

1.00 0.50 1.00 1.50

BATTERY Batteries, replacing Main switch, replacing Earth lead to battery, replacing Starter motor lead to battery, replacing

1.50

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

1.00

STARTING SYSTEM Starter motor, replacing

32 321-002 33 331-018

788

Volvo Construction Equipment

12/14/2014

L90E Op.no.

35 353-016 353-018 36 367-052 37 372-031 38 386-007 386-011 386-031 39 390-901 390-902

time (h)

Notes

0.50 0.25

LIGHTING Rear lamp, replacing one Rear lamp, replacing glass or bulb

0.50

OTHER ELECTRICAL EQUIPMENT V-ECU, replacing

0.75

CABLE; FUSE; RELAY Relay CU201, replacing

0.75 3.00 0.75

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Engine oil pressure sensor, replacing Fuel level sender, replacing Sensor unit (differential lock) adjusting

1.00 2.00

MISCELLANEOUS CareTrack Early Basic, installation CareTrack, installing new

POWER TRANSMISSION

41 414-003

2.00

CLUTCH; TORQUE CONVERTER Converter, replacing (engine removed)

42 421-002

0.70

TRANSMISSION, HYDRAULIC CONTROL Transmission oil pressure, checking

421-002

0.70

Transmission oil pressure, checking

421-004 421-008 421-047 421-048 421-051 421-068 421-069

2.00 3.00 1.00 0.75 0.75 12.00 14.00

45 451-002 451-004 451-007 451-010

12/14/2014

1.50 1.00 1.00 2.00

21097 - 24999 66636 - 69999 70928 - 79999 20001 - 21096 66001 - 66635 70801 - 70927

Oil pump, replacing Gear selector valve, replacing Gear selector, replacing Gear selector valve, replacing one solenoid Transmission, resistance measuring of solenoides Transmission, removing (upwards) Transmission, installing (from above) PROPELLER SHAFT Support or intermediate bearing, replacing Propeller shaft, rear, replacing Propeller shaft, in frame joint, replacing Propeller shaft, front, replacing

Volvo Construction Equipment

789

L90E Op.no.

time (h)

Notes

46 461-002 461-003 461-005 461-014 461-037

2.50 3.50 2.00 2.50 0.80

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Drive shaft, replacing one side Pinion front, fitting new gasket Hub reduction, removing

461-038

1.75

Hub reduction, installing

461-053 463-002 463-003 463-014

1.00 1.00 1.50 1.50

Differential lock, adjusting engagement Axle, removing Axle, installing Pinion rear, fitting new gasket

1.50

MISCELLANEOUS Oil cooler, replacing

49 491-006

BRAKE

51 516-001 516-005

0.50 3.00

WHEEL BRAKE Brake linings, checking wear Brake disc, replacing

516-050

3.50

Brake piston, replacing seals

517-001

0.50

Brake linings, checking wear

52 520-001 520-005

0.50 0.50

520-037 525-008 525-009 527-001

1.00 1.75 0.50 0.50

790

20001 - 24999 66001 - 69999 70801 - 79999 20001 - 24999 66001 - 69999 70801 - 79999

70801 - 79999 66001 - 69999 20001 - 24999 20001 - 24999 66001 - 69999 70801 - 79999

Volvo Construction Equipment

12/14/2014

L90E Op.no.

time (h)

Notes

STEERING

64 645-006 645-028

1.75 0.75

645-081 645-082

1.50 1.50

STEERING Steering cylinder, replacing Steering system, checking and adjusting working pressure Steering valve removed, reconditioning Steering valve, replacing

0.50 1.25

LEVER STEERING Lever steering (CDC) adjusting steering speed CDC, checking lever signals

66 660-003 660-005

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 716-001 716-002

FRAME Counterweight, removing Counterweight, fitting

74 741-005 741-036

1.75 1.75 0.50 12.00

FRAME LINK Frame joint, checking clearance Frame joint, replacing bearings

75 755-001

0.75

755-002

1.00

AXLE SUSPENSION Axle suspension, measuring axial and radial clearanse Axle suspension, adjusting axial clearance

0.75

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

77 771-001

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-002

3.00 3.50

CAB, NAKED; CANOPY Cab, removing Cab, installing

2.00 2.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

2.00

AIR CONDITIONING UNIT Heater core, replacing

82 821-001 821-002 87 873-004

12/14/2014

Volvo Construction Equipment

791

L90E Op.no.

time (h)

873-006 873-008 874-007 874-059

1.25 1.00 1.00 1.25

Notes

Fan motor, replacing Heat control valve, replacing Belt, replacing Evaporator, cleaning

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002

GENERAL Hydraulic system, bleeding

3.00

91 911-038 912-001 912-018 912-021 912-023 912-030 913-003

5.00 8.00 0.20 0.30 0.60 4.50 0.40

913-004

0.40

914-052

1.25

914-054 914-055 914-058 916-002

0.50 0.10 3.50 0.75

916-003 916-006

1.00 0.50

916-019 916-070

1.00 0.10

916-071 916-074

2.00 0.30

94 945-002

3.50

945-003

0.25

945-004 945-005

4.00 4.00

792

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, replacing Control valve, replacing Back-up valve, checking and adjusting Shock valve, tilt function, checking Shock valve lift function, checking Central valve, replacing Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Accumulator, checking (pressure back-up for servo circuit) Servo valve, adjusting control Servo pressure, checking and adjusting Servo valve, replacing Boom suspension accumulator, check and adjusting Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting 3rd/4th hydraulic function, pressure check Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Boom suspension system, changing accumulator Boom suspension system, test drive with load UNIT, LOAD HANDLING Lift frame, replacing bearing in lower bucket- or implement attachment Implement attachment, measuring clearence of lower bearing Lift cylinder, replacing Lift cylinder, repacking in machine

Volvo Construction Equipment

12/14/2014

L90E Op.no.

time (h)

945-006 945-008 945-009 945-010 945-011

3.00 3.00 5.00 3.00 2.00

945-016 945-054 945-056

5.00 1.75 1.00

945-062 945-063 945-064 945-066 945-067 945-068 945-069

2.00 0.75 2.00 2.00 0.75 3.00 3.00

Lift cylinder removed, repacking Tilt cylinder, replacing Tilt cylinder, repacking in machine Tilt cylinder removed, repacking Implemental attachment, replacing hydraulic cylinder Lift frame, replacing bearing in upper mounting "O" Implement attachment, replacing Implement attachment, repacking removed hydraulic cylinder T-link upper, replacing "HIJ" T-link upper removed, replacing bearings "HIJ" T-link, lower, replacing "IB" Tilt link, replacing "GH" Tilt link removed, replacing bearings "GH" Tilt arm, replacing bearing "GDF" Tilt arm, replacing "GDF"

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

12/14/2014

Notes

Volvo Construction Equipment

793

794

Volvo Construction Equipment

12/14/2014

L90F Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 170-006

0.30

172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 176-001

2.50 6.00 0.40 0.70 1.00 2.50 4.00 9.50 10.00 11.00 0.50

19 191-021 191-022

0.20 0.20

GENERAL Service position 1 Service position 2

26404 - 49999 68653 - 69999 71644 - 79999

25001 - 49999 68101 - 69999 71501 - 79999 40000 - 49999

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-009 200-068

0.30 0.70

200-070

0.30

GENERAL VCADS Pro, MID 128, programming E-ECU E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

3.00 3.00 6.00 6.00 9.00 8.50 4.50 4.50 2.00

ENGINE Compression test Compression test Engine, removing Engine, removing Engine, installing Engine, installing Valves, adjusting Valves, adjusting Crankshaft, replacing front oil seal

21 210-002 210-002 210-070 210-070 210-072 210-072 214-012 214-012 216-014

12/14/2014

Volvo Construction Equipment

25001 - 49999

795

L90F Op.no.

22 221-022 23 230-001 233-001 233-004 233-020 234-011 234-012 236-002 237-002 237-002 237-030 237-032 237-033 237-034 237-035 237-036 237-038 25 255-002 255-071

time (h)

0.40

LUBRICATING SYSTEM Lubrication oil pressure, checking with pressure gauge

0.50 0.70 0.80 0.10 0.90 1.50 0.50 1.75 1.75 1.00 2.00 1.25 0.80 0.30 0.70 0.70

0.80 1.25

INLET SYSTEM; EXHAUST SYSTEM Turbocharger, inspection Turbocharger, replacing

26 260-001 261-011 261-013 263-011

0.70 2.50 4.00 0.70

263-021

0.20

263-051 263-062 263-071 263-072 263-073 263-081 263-082

1.25 2.50 0.40 0.20 0.30 0.60 1.25

796

Notes

Volvo Construction Equipment

12/14/2014

L90F Op.no.

time (h)

Notes

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.80 0.30

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

0.30 0.50 0.40

BATTERY Batteries, replacing Battery condition, check Battery condition, check

31 311-002 311-005 311-005 36 366-064

1.50

366-066

0.70

OTHER ELECTRICAL EQUIPMENT V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

38 386-016

1.00

386-016 386-038

0.50 0.60

INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM Temperature sensor cooling system, replacing 26641 - 49999 68770 - 69999 71667 - 79999 Temperature sensor cooling system, replacing Engine rotation speed sensor, replacing

2.00

MISCELLANEOUS CareTrack, installing new

39 390-902

POWER TRANSMISSION

42 421-002 421-008 421-049 421-068 421-072 421-099

0.70 1.50 0.10 7.00 9.50 0.70

2.50 3.50 0.80 1.75 5.50

FRONT AXLE; REAR AXLE Axle, removing Axle, installing Hub reduction, removing Hub reduction, installing Hub reduction gear, reconditioning one side

46 461-002 461-003 461-037 461-038 461-042

12/14/2014

Volvo Construction Equipment

43421 - 49999 43421 - 49999 68966 - 69999 71740 - 79999

797

L90F Op.no.

time (h)

Notes

461-043 463-002 463-003 463-045

4.50 1.50 1.75 0.80

Hub, replacing seal Axle, removing Axle, installing Hub reduction, removing

463-045

0.80

Hub reduction, removing

463-046

1.50

Hub reduction, installing

463-046

1.75

Hub reduction, installing

468-006 468-051

0.20 0.70

Differential lock, function check Differential lock, adjusting

BRAKE

51 510-003 516-005

0.50 3.00

WHEEL BRAKE Brake discs, measuring wear Brake disc, replacing

516-005

3.00

Brake disc, replacing

516-050

3.00

Brake piston, replacing seals

516-050

3.50

Brake piston, replacing seals

517-005

3.00

Brake disc, replacing

517-005

3.00

Brake disc, replacing

798

Volvo Construction Equipment

71705 - 79999 69016 - 69999 27022 - 49999 43411 - 49999 71501 - 71705 68101 - 69015 25001 - 27021 40000 - 43410 71705 - 79999 69016 - 69999 27022 - 49999 43411 - 49999 71501 - 71705 68101 - 69015 25001 - 27021 40000 - 43410

71501 - 71705 68101 - 69015 25001 - 27021 40000 - 43410 71705 - 79999 69016 - 69999 27022 - 49999 43411 - 49999 71705 - 79999 69016 - 69999 27022 - 49999 43411 - 49999 71501 - 71705 68101 - 69015 25001 - 27021 40000 - 43410 71705 - 79999 69016 - 69999 27022 - 49999 43411 - 49999 71501 - 71705 68101 - 69015

12/14/2014

L90F Op.no.

time (h)

Notes

517-050

3.50

Brake piston, replacing seals

517-050

3.00

Brake piston, replacing seals

52 520-001 520-005

0.80 0.20

520-037 525-005 525-006 525-009 527-001

0.30 0.50 0.70 0.50 0.10

527-009

0.60

55 550-002

0.30

PARKING BRAKE Parking brake, adjusting

550-002

0.10

Parking brake, adjusting

550-014

0.40

Parking brake, replacing brake pads

550-023

0.10

Parking brake, function checking

550-023

0.10

Parking brake, function checking

STEERING

64 645-028

0.30

645-052

0.50

645-082 647-091

1.25 0.40

STEERING Steering system, checking and adjusting working pressure Steering cylinder removed, reconditioning excl replacing bearings Steering valve, replacing Secondary steering pump, checking and adjusting working pressure

12/14/2014

Volvo Construction Equipment

25001 - 27021 40000 - 43410 71501 - 71705 68101 - 69015 25001 - 27021 40000 - 43410 71705 - 79999 69016 - 69999 27022 - 49999 43411 - 49999

26404 - 49999 68653 - 69999 71644 - 79999 25001 - 26403 68101 - 68652 71501 - 71643 25001 - 26403 68101 - 68652 71501 - 71643 25001 - 26953 68101 - 68916 26954 - 29999 68917 - 69999

799

L90F Op.no.

time (h)

66 660-006

0.90

660-007

1.25

660-009

0.90

660-010

1.25

660-011 660-012

0.20 0.40

Notes

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

74 741-036

6.00

FRAME LINK Frame joint, replacing bearings

3.00

AXLE SUSPENSION Axle suspension, replacing bushes and seals

0.40 0.40 0.40 0.50 0.30

WHEELS; TRACKS; TYRE; HUB; DRUM Front wheel, removal Front wheel, removal Front wheel, installation Rear wheel, removing Rear wheel, installing

75 755-003 77 771-002 771-002 771-003 771-004 771-005

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

81 810-001 810-001 810-002 810-002 818-020

3.00 3.00 3.50 4.00 1.75

CAB, NAKED; CANOPY Cab, removing Cab, removing Cab, installing Cab, installing Viscous cab suspension, changing one unit

0.90 1.25

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, removing Engine hood, installing

0.20

DOORS; HATCH; COVER PLATE, (all) Door lock, changing

82 821-001 821-002 83 834-011

800

Volvo Construction Equipment

12/14/2014

L90F Op.no.

time (h)

834-013

0.30

Door lock cylinder, replacing

2.50 1.25

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing Side window, replacing

0.40

CAB INTERIOR/UPHOLSTERY Operator's seat, securing

84 843-002 843-013 85 852-010 87 870-010 870-011 870-012

0.50 0.70 0.90

870-013

1.25

873-004

2.50

873-004 873-006

1.50 2.50

873-008 873-011

0.70 0.80

873-019 873-019

0.50 0.90

874-006 874-010 874-011 874-011 874-012 874-012

2.50 2.00 1.75 1.75 2.50 3.00

874-013

2.00

12/14/2014

Notes

AIR CONDITIONING UNIT ECC, MID 146, changing pre-programmed ECU ECC, MID 146, changing non-programmed ECU Climate unit, removing 26641 - 49999 68770 - 69999 71667 - 79999 Climate unit, installing 26641 - 49999 71667 - 79999 68770 - 69999 Heater core, replacing 26641 - 49999 71667 - 79999 68770 - 69999 Heater core, replacing Fan motor, replacing 26641 - 49999 71667 - 79999 68770 - 69999 Heat control valve, replacing Air mix door actuator, replacing 26641 - 49999 68770 - 69999 71667 - 79999 ECC control unit, replacing ECC control unit, replacing 26641 - 49999 68770 - 69999 71667 - 79999 Compressor, replacing incl draining and filling Condenser, replacing incl draining and filling Receiver, replacing incl draining and filling Receiver, replacing incl draining and filling Evaporator, replacing incl draining and filling Evaporator, replacing incl draining and filling 26641 - 49999 71667 - 79999 68770 - 69999 Expansion valve, replacing incl draining and filling

Volvo Construction Equipment

801

L90F Op.no.

time (h)

Notes

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-031

3.00 0.80

900-032

0.50

GENERAL Hydraulic system, bleeding V2-ECU, MID 249, changing non-programmed ECU V2-ECU, MID 249, changing pre-programmed ECU

91 911-040

0.20

912-018 912-021 912-023 912-127 912-151 912-152 912-153 912-154 912-155 913-003

0.20 0.80 0.60 0.20 0.50 1.25 6.00 1.50 3.50 0.30

913-004

0.30

913-033

0.60

913-033

0.50

913-034 913-050 913-051 913-069 914-047 914-048 914-049 914-052

0.20 3.00 5.00 1.00 0.20 0.20 0.10 0.40

914-055 914-063

0.50 0.30

914-064 914-065 916-002

0.80 1.25 0.70

802

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Back-up valve, checking and adjusting Shock valve, tilt function, checking Shock valve lift function, checking Tilt, functional check Back-up valve, replacing Central valve, removal Central valve, installation Control valve, removal Control valve, installation Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump, checking and adjusting stand-by pressure (LS-line removed) Hydraulic pump, checking and adjusting stand-by pressure (LS-line removed) Lifting time, checking Hydraulic pump P2, removal Hydraulic pump P2, installation Hydraulic power control valve, replacing Servo accumulator, removal Servo accumulator, installation Accumulator removed, checking Accumulator, checking (pressure back-up for servo circuit) Servo pressure, checking and adjusting Servo pressure, checking at the spool in control valve Servo valve, removal Servo valve, installation Boom suspension accumulator, check and adjusting

Volvo Construction Equipment

12/14/2014

L90F Op.no.

time (h)

916-003 916-006

0.60 0.60

916-010

0.50

916-011

0.90

916-017 916-020

0.90 0.20

916-070

0.20

916-072

0.20

916-074

0.30

92 924-035

0.60

924-036

0.10

99 992-002 992-003

4.00 4.00

993-025 993-030

2.50 0.80

12/14/2014

Notes

Boom suspension accumulator, reconditioning Boom suspension system, pressure reduction, safety valve, checking and adjusting Boom suspension system, left accumulator, removal Boom suspension system, left accumulator, installation 3rd/4th hydraulic function, shock valve, checking 3rd/4th hydraulic function, checking and adjusting pressure Boom suspension system, hydraulic oil pressure in accumulators, depressurizing Accumulator, boom suspension system, discarding Boom suspension system, test drive with load MECHANICAL EQUIPMENT/ATTACHMENT Attachment locking hydraulic cylinder (visionoptimised bracket), replacing Attachment locking, functional check MISCELLANEOUS Fire suppression system, actions after activation Fire suppression system, actions after manual activation Automatic lubrication pump unit, reconditioning 28546 - 49999 Shift valve, checking

Volvo Construction Equipment

803

804

Volvo Construction Equipment

12/14/2014

MC110 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-092

1.25

SERVICE Drive chain case, oil change

0.20 0.10 0.20 0.30

GENERAL Service position 1 Service position 2 Raising and blocking Manual lifting of loader arm

19 191-021 191-022 191-023 191-024

ENGINE WITH MOUNTING AND EQUIPMENT

26 262-098 263-012 263-013

COOLING SYSTEM Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension

1.00 2.00 0.40

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.60

BATTERY Batteries, replacing

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

0.60 1.75

STARTING SYSTEM Starter system, tests Starter motor, tests

32 321-075 33 331-020 331-021

POWER TRANSMISSION

44 440-002 440-003 441-009

HYDROSTATIC DRIVE Transmission pump, flow displacement test Transmission pump, drive relief test Travel motor, removing

12/14/2014

1.75 1.25 2.00

Volvo Construction Equipment

805

MC110 Op.no.

time (h)

Notes

STEERING

64 643-080 643-081 643-082

2.50 2.50 0.90

643-084

0.40

STEERING Control lever crossmember removal/installation Control lever removal and installation Linkage rod/spring centring link removal/ installation Neutral centring test

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 771-001

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

0.30

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

85 852-003

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

0.40

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 912-068 912-077 912-084 912-091 912-092 916-031 916-032 916-033 916-037

0.50 0.80 0.50 0.70 1.25 1.25 1.75 0.70 0.40

WORKING HYDRAULICS; SERVO HYDRAULICS Main control valve system relief test Charge/Implement pump flow displacement test High flow valve relief test Main control valve, removal Main control valve, installation High flow valve, removal High flow valve, installation High flow valve, maintenance Self level valve, adjustment

0.90 0.90 0.70 0.70 0.50 0.50

UNIT, LOAD HANDLING Lift cylinder removed, repacking Tilt cylinder removed, repacking Lift cylinder, removing Lift cylinder, installing Tilt cylinder, removing Tilt cylinder, installing

94 945-006 945-010 945-018 945-019 945-021 945-022

806

Volvo Construction Equipment

12/14/2014

MC60 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-092

1.25

SERVICE Drive chain case, oil change

0.20 0.10 0.30

GENERAL Service position 1 Service position 2 Manual lifting of loader arm

19 191-021 191-022 191-024

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072

2.50 3.00

ENGINE Engine, removing Engine, installing

0.70

FUEL SYSTEM Fuel system, bleeding

23 233-001 26 262-098 263-012 263-013

1.00 0.80 0.40

COOLING SYSTEM Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.80

BATTERY Batteries, replacing

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

0.60 1.75

STARTING SYSTEM Starter system, tests Starter motor, tests

32 321-075 33 331-020 331-021

POWER TRANSMISSION

44 440-002 440-003 441-009

HYDROSTATIC DRIVE Transmission pump, flow displacement test Transmission pump, drive relief test Travel motor, removing

12/14/2014

1.75 2.00 2.00

Volvo Construction Equipment

807

MC60 Op.no.

time (h)

Notes

STEERING

64 643-080 643-081 643-082

2.50 2.50 0.90

643-084

0.80

STEERING Control lever crossmember removal/installation Control lever removal and installation Linkage rod/spring centring link removal/ installation Neutral centring test

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 771-001

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

0.30

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

85 852-003

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

0.40

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-010 900-011

0.80 0.90

GENERAL Charge pump flow displacement test Charge pump charge relief test

0.50 0.50 0.80 0.50 1.25 0.70 1.25 2.00 1.25 1.75 0.70 0.40

WORKING HYDRAULICS; SERVO HYDRAULICS Main control valve system relief test Charge/Implement pump charge relief test Charge/Implement pump flow displacement test High flow valve relief test Implement/High flow pump flow displacement test Main control valve, removal Main control valve, installation Charge/Implement pump, removal and installation High flow valve, removal High flow valve, installation High flow valve, maintenance Self level valve, adjustment

91 912-068 912-076 912-077 912-084 912-085 912-091 912-092 913-032 916-031 916-032 916-033 916-037

808

Volvo Construction Equipment

12/14/2014

MC60 Op.no.

92 924-028 924-029 94 945-006 945-010 945-018 945-019 945-021 945-022

12/14/2014

time (h)

Notes

0.40 0.40

MECHANICAL EQUIPMENT/ATTACHMENT Attachment bracket, removal Attachment bracket, installation

0.90 0.90 0.70 0.70 0.50 0.70

UNIT, LOAD HANDLING Lift cylinder removed, repacking Tilt cylinder removed, repacking Lift cylinder, removing Lift cylinder, installing Tilt cylinder, removing Tilt cylinder, installing

Volvo Construction Equipment

809

810

Volvo Construction Equipment

12/14/2014

MC70 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-092

1.25

SERVICE Drive chain case, oil change

0.20 0.10 0.30

GENERAL Service position 1 Service position 2 Manual lifting of loader arm

19 191-021 191-022 191-024

ENGINE WITH MOUNTING AND EQUIPMENT

21 210-070 210-072

2.50 3.00

ENGINE Engine, removing Engine, installing

0.70

FUEL SYSTEM Fuel system, bleeding

23 233-001 26 262-098 263-012 263-013

1.00 0.80 0.40

COOLING SYSTEM Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.80

BATTERY Batteries, replacing

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

0.60 1.75

STARTING SYSTEM Starter system, tests Starter motor, tests

32 321-075 33 331-020 331-021

POWER TRANSMISSION

44 440-002 440-003 441-009

HYDROSTATIC DRIVE Transmission pump, flow displacement test Transmission pump, drive relief test Travel motor, removing

12/14/2014

1.75 2.00 2.00

Volvo Construction Equipment

811

MC70 Op.no.

time (h)

Notes

STEERING

64 643-080 643-081 643-082

2.50 2.50 0.90

643-084

0.80

STEERING Control lever crossmember removal/installation Control lever removal and installation Linkage rod/spring centring link removal/ installation Neutral centring test

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 771-001

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

0.30

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

85 852-003

CAB INTERIOR/UPHOLSTERY Operator's seat, removing

0.40

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-010 900-011

0.80 0.90

GENERAL Charge pump flow displacement test Charge pump charge relief test

0.50 0.50 0.80 0.50 1.25 0.70 1.25 2.00 1.25 1.75 0.70 0.40

91 912-068 912-076 912-077 912-084 912-085 912-091 912-092 913-032 916-031 916-032 916-033 916-037

812

Volvo Construction Equipment

12/14/2014

MC70 Op.no.

92 924-028 924-029 94 945-006 945-010 945-018 945-019 945-021 945-022

12/14/2014

time (h)

Notes

0.40 0.40

MECHANICAL EQUIPMENT/ATTACHMENT Attachment bracket, removal Attachment bracket, installation

0.90 0.90 0.70 0.70 0.50 0.70

UNIT, LOAD HANDLING Lift cylinder removed, repacking Tilt cylinder removed, repacking Lift cylinder, removing Lift cylinder, installing Tilt cylinder, removing Tilt cylinder, installing

Volvo Construction Equipment

813

814

Volvo Construction Equipment

12/14/2014

MC80 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-092

1.25

SERVICE Drive chain case, oil change

0.20 0.10 0.20 0.30

GENERAL Service position 1 Service position 2 Raising and blocking Manual lifting of loader arm

19 191-021 191-022 191-023 191-024

ENGINE WITH MOUNTING AND EQUIPMENT

26 262-098 263-012 263-013

COOLING SYSTEM Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension

1.00 2.00 0.40

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.60

BATTERY Batteries, replacing

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

0.60 1.75

STARTING SYSTEM Starter system, tests Starter motor, tests

32 321-075 33 331-020 331-021

POWER TRANSMISSION

44 440-002 440-003 441-009

HYDROSTATIC DRIVE Transmission pump, flow displacement test Transmission pump, drive relief test Travel motor, removing

12/14/2014

1.75 1.25 2.00

Volvo Construction Equipment

815

MC80 Op.no.

time (h)

Notes

STEERING

64 643-080 643-081 643-082

2.50 2.50 0.90

643-084

0.40

STEERING Control lever crossmember removal/installation Control lever removal and installation Linkage rod/spring centring link removal/ installation Neutral centring test

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 771-001

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

0.30

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 912-068 912-077 912-084 912-091 912-092 916-031 916-032 916-033 916-037

0.50 0.80 0.50 0.70 1.25 1.25 1.75 0.70 0.40

0.90 0.90 0.70 0.70 0.50 0.50

UNIT, LOAD HANDLING Lift cylinder removed, repacking Tilt cylinder removed, repacking Lift cylinder, removing Lift cylinder, installing Tilt cylinder, removing Tilt cylinder, installing

94 945-006 945-010 945-018 945-019 945-021 945-022

816

Volvo Construction Equipment

12/14/2014

MC90 Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-092

1.25

SERVICE Drive chain case, oil change

0.20 0.10 0.20 0.30

GENERAL Service position 1 Service position 2 Raising and blocking Manual lifting of loader arm

19 191-021 191-022 191-023 191-024

ENGINE WITH MOUNTING AND EQUIPMENT

26 262-098 263-012 263-013

COOLING SYSTEM Thermostat, replacing Fan belt and/or alternator belt, replacing Fan belt and/or alternator belt, checking and adjusting tension

1.00 2.00 0.40

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

31 311-002

0.60

BATTERY Batteries, replacing

0.50

ALTERNATOR; CHARGE REGULATOR Alternator, test

0.60 1.75

STARTING SYSTEM Starter system, tests Starter motor, tests

32 321-075 33 331-020 331-021

POWER TRANSMISSION

44 440-002 440-003 441-009

HYDROSTATIC DRIVE Transmission pump, flow displacement test Transmission pump, drive relief test Travel motor, removing

12/14/2014

1.75 1.25 2.00

Volvo Construction Equipment

817

MC90 Op.no.

time (h)

Notes

STEERING

64 643-080 643-081 643-082

2.50 2.50 0.90

643-084

0.40

STEERING Control lever crossmember removal/installation Control lever removal and installation Linkage rod/spring centring link removal/ installation Neutral centring test

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 771-001

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

0.30

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

91 912-068 912-077 912-084 912-091 912-092 916-031 916-032 916-033 916-037

0.50 0.80 0.50 0.70 1.25 1.25 1.75 0.70 0.40

0.90 0.90 0.70 0.70 0.50 0.50

UNIT, LOAD HANDLING Lift cylinder removed, repacking Tilt cylinder removed, repacking Lift cylinder, removing Lift cylinder, installing Tilt cylinder, removing Tilt cylinder, installing

94 945-006 945-010 945-018 945-019 945-021 945-022

818

Volvo Construction Equipment

12/14/2014

T450D Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 172-002 172-004 173-002 173-004 173-007 173-010 173-012 173-014 173-018 173-022 176-003

19 191-028

3.50 14.00 0.30 0.30 0.90 3.00 5.50 13.00 14.00 12.00 0.80 0.20

GENERAL Service position 6

ENGINE WITH MOUNTING AND EQUIPMENT

20 200-068

1.25

200-070

0.90

GENERAL E-ECU, MID 128, changing non-programmed ECU E-ECU, MID 128, changing pre-programmed ECU

21 210-002 210-073 210-074 214-012 215-032 215-042 215-043 216-018 217-004 217-005 218-001 218-007 22 223-006 23 230-001 233-001

12/14/2014

7.00 6.50 11.00 5.50 7.50 7.00 4.00 3.50 3.50 4.00 1.50 4.00

ENGINE Compression test Engine and transmission, removing Engine and transmission, mounting Valves, adjusting Timing gear case, fitting new gasket in machine Camshaft, replacing Camshaft setting, checking Crankshaft, replacing rear oil seal Oil sump gasket, changing Oil level sensor, changing Rubber cushion, replacing Engine mounting rear, changing

4.50

LUBRICATING SYSTEM Oil cooler, replacing

0.50 0.70

FUEL SYSTEM Carbon dioxide in fuel system, check Fuel system, bleeding

Volvo Construction Equipment

17001 - 19999 17001 - 19999 17001 - 19999 17001 - 19999

17001 - 19999 17001 - 19999

819

T450D Op.no.

233-004 233-009 233-010 236-002 237-012 237-016 237-123

time (h)

0.70 0.20 2.00 0.80 5.00 10.00 0.70

25 258-002 258-016

2.00 0.80

258-017

0.80

26 260-002 261-004 261-011 261-013 262-071 263-013

5.50 1.50 1.75 2.50 0.90 0.70

263-063

0.80

263-064

0.80

Notes

Feed pump, checking feed pressure Fuel pump (valves), inspection Fuel pump, inspection Stall speed, checking Unit injector, replacing Injectors, replacing copper sleeve in machine Injector shut off, manual

17001 - 19999 17001 - 19999

INLET SYSTEM; EXHAUST SYSTEM Intercooler, replacing Cooling fan motor, intercooler, checking/adjusting low rpm Cooling fan motor, intercooler, checking/adjusting high rpm COOLING SYSTEM Cooling system, flushing Coolant, changing Radiator, removing Radiator, installing Coolant pump removed, reconditioning Fan belt and/or alternator belt, checking and adjusting tension Cooling fan motor, radiator, checking/adjusting low rpm Cooling fan motor, radiator, checking/adjusting high rpm

17001 - 19999

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

30 300-072 300-074

0.60 0.40

GENERAL I-ECU, MID 140, changing non-programmed ECU I-ECU, MID 140, changing pre-programmed ECU

1.25

BATTERY Batteries, replacing

1.00

ALTERNATOR; CHARGE REGULATOR Alternator, replacing incl function check

31 311-002 32 321-002 36 363-002 366-064

1.25 1.00

366-066

0.90

820

OTHER ELECTRICAL EQUIPMENT Windscreen wiper front, replacing motor V-ECU, MID 187, changing non-programmed ECU V-ECU, MID 187, changing pre-programmed ECU

Volvo Construction Equipment

12/14/2014

T450D Op.no.

time (h)

Notes

POWER TRANSMISSION

42 421-001

0.70

421-054 421-062 421-083 421-084

2.00 1.50 1.00 1.50

TRANSMISSION, HYDRAULIC CONTROL Checking of main, torque converter and lubricating oil pressure Seal for rear output shaft, replacing Induction sensor for turbine speed, changing Transmission, remove from a non mounted engine Transmission, fitting on a non mounted engine

43 432-076

0.70

432-078

0.60

46 468-062

0.50

GEARBOX, T-ECU, MID 130, changing non-programmed ECU T-ECU, MID 130, changing pre-programmed ECU FRONT AXLE; REAR AXLE Transverse differential lock/axle, checking and adjusting

BRAKE

51 516-004

7.00

WHEEL BRAKE Brake discs, replacing on both sides

1.25 0.10 1.00 3.50 2.50

HYDRAULIC BRAKE SYSTEM Brake system, checking function, hydraulic Brake system, relieve pressure Brake system, bleeding Foot brake valve, replacing Hydraulic pump, replacing

2.00

COMPRESSED-AIR BRAKE Compressor, replacing

52 520-001 520-010 520-037 525-008 527-004 56 561-004

STEERING

64 642-026 642-058 643-010 643-013 643-014

2.50 2.00 1.75 0.80 1.00

645-006 645-054

2.00 2.00

12/14/2014

Volvo Construction Equipment

821

T450D Op.no.

time (h)

645-084 645-085 647-093 647-095

1.00 1.25 3.00 1.00

Notes

Damping cylinder, checking spring force Damping cylinder, changing seal Auxiliary steering, replacing hydraulic pump Auxiliary steering, adjusting working- and stand-by pressure

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

71 715-015 715-016

0.60 0.50

FRAME Protecting plate, removal Protecting plate, installation

0.80

AXLE SUSPENSION Rubber element, replacing

4.00

SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL / SIDE CONTROL Shock absorber front, replacing all

0.60

WHEELS; TRACKS; TYRE; HUB; DRUM Wheel, removing and fitting one

75 756-016 76 761-001 77 771-001

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 821-002 821-060

0.60 0.50

ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood, installing Electric hood pump, changing

0.60

DOORS; HATCH; COVER PLATE, (all) Door lock, replacing

3.00 2.50 2.00

TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Windscreen, replacing 17001 - 19999 Side window, replacing 17001 - 19999 Door window, replacing

0.30 0.50 0.80

CAB INTERIOR/UPHOLSTERY Operator's seat, removing Operator's seat, installing Seat support, replacing

3.00 1.00

AIR CONDITIONING UNIT Heater core, replacing Fan motor, replacing

83 831-006 84 843-002 843-013 843-048 85 852-003 852-004 852-091 87 873-004 873-006 822

Volvo Construction Equipment

17001 - 19999

17001 - 19999 17001 - 19999 12/14/2014

T450D Op.no.

time (h)

873-008 873-009 874-012 874-014

0.90 0.90 5.00 1.75

Notes

Heat control valve, replacing Heat control, replacing Evaporator, replacing incl draining and filling Thermostat, replacing

17001 - 19999 17001 - 19999 17001 - 19999 17001 - 19999

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

90 900-002 900-005 900-006

GENERAL Hydraulic system, bleeding Vacuum pump, connection Vacuum pump, disconnection

1.00 0.30 0.20

91 911-013 911-014 911-040

0.50 0.70 0.50

912-079 912-080

7.00 3.00

912-115 912-116 912-150 912-156 913-003

3.00 3.00 1.25 0.60 1.50

913-004

1.50

913-007 913-010 913-068 914-055

0.30 2.50 1.50 0.90

WORKING HYDRAULICS; SERVO HYDRAULICS Hydraulic oil cooler, removing Hydraulic oil cooler, installing Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump Steering and tipping valve, replacing Steering and dumping valve (removed), reconditioning Steering and tipping valve, removal Steering and tipping valve, installation Working pressure, checking and adjusting Pressure limiting/anti-cavitation valve, checking Hydraulic pump, checking and adjusting standby pressure Hydraulic pump, checking and adjusting max working pressure Hydraulic pump (removed), changing shaft seal Hydraulic pump, replacing Pump regulator, checking Servo pressure, checking and adjusting

0.80

MISCELLANEOUS Shift valve, checking

99 993-030

12/14/2014

Volvo Construction Equipment

823

824

Volvo Construction Equipment

12/14/2014

VB-T 78 ETC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-010 173-012 173-014 173-050 173-303

0.70 0.50 0.30 0.40 4.00 0.30 0.20

SERVICE Maintenance service, every 10 hours Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Greasing, daily Lubrication, every 50 hours

0.20 0.30

GENERAL Service position 1 Service position 2

19 191-021 191-022

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-005 777-006

WHEELS; TRACKS; TYRE; HUB; DRUM Vibration motor, removing Vibration motor, installing

0.80 0.60

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 827-005 827-006 827-007 827-008

ENGINE HOOD; MUDGUARD; FOOT STEP Walkway, removing Walkway, installing Deck platform, removing Deck platform, installing

0.50 0.40 0.60 0.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-003 982-004 982-015 982-015 982-016 982-016 982-026

12/14/2014

2.50 4.00 2.00 0.90 3.00 0.80 0.30

Volvo Construction Equipment

825

VB-T 78 ETC Op.no.

826

time (h)

0.40 1.75 3.00 2.50 1.00 2.50 0.90 0.80 1.50 1.25 1.50 0.70 0.70 0.90 1.50 1.50 1.75 1.75 2.00 3.00 2.00 0.70 0.50 0.70 1.25 1.00 1.25 1.75 1.25 1.75 0.50 15.00 0.50 0.90 0.60 0.60

Notes

End plate, replacing Sliding bearing, replacing Sliding bearing, replacing Brake cylinder, replacing Crown control cylinder, replacing Crown control cylinder, replacing Vibration shaft, removing Vibration shaft, installing Vibration bearing, removing Vibration bearing, installing Tamper, adjusting Tamper bar, removing Tamper bar, removing Tamper bar, installing Tamper bar, installing Tamper shaft, removing Tamper shaft, removing Tamper shaft, installing Tamper shaft, installing Tamper bearing, removing Tamper bearing, installing Tamper motor, removing Tamper motor, installing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, removing Heater bar, installing Heater bar, installing Heater bar, installing Heater bar, installing Screed plate, replacing Deflector, removing Deflector, removing Deflector, installing Deflector, installing

Volvo Construction Equipment

12/14/2014

VB-T 78 GTC Op.no.

time (h)

Notes

STANDARD PARTS, SERVICE

17 173-003 173-004 173-010 173-012 173-014 173-050 173-303

0.70 0.50 0.30 0.40 4.00 0.30 0.20

SERVICE Maintenance service, every 10 hours Maintenance service, every 50 hours Maintenance service, every 500 hours Maintenance service, every 1000 hours Maintenance service, every 2000 hours Greasing, daily Lubrication, every 50 hours

0.20 0.30

GENERAL Service position 1 Service position 2

19 191-021 191-022

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT

77 777-005 777-006

WHEELS; TRACKS; TYRE; HUB; DRUM Vibration motor, removing Vibration motor, installing

0.80 0.60

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

82 827-005 827-006 827-007 827-008

ENGINE HOOD; MUDGUARD; FOOT STEP Walkway, removing Walkway, installing Deck platform, removing Deck platform, installing

0.50 0.40 0.60 0.50

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.

98 982-003 982-004 982-015 982-015 982-016 982-016 982-026

12/14/2014

2.50 4.00 2.00 0.90 3.00 0.80 0.30

Volvo Construction Equipment

827

VB-T 78 GTC Op.no.

828

time (h)

0.40 1.75 3.00 2.50 1.00 2.50 0.90 0.80 1.50 1.25 1.50 0.70 0.70 0.90 1.50 1.50 1.75 1.75 2.00 3.00 2.00 0.70 0.50 15.00 0.50 0.90 0.60 0.60

Notes

Volvo Construction Equipment

12/14/2014

LABOUR TIME GUIDE G700B SERIAL NO. 35000 —

•

Printed in Canada

Volvo Motor Graders Limited 160 Maitland Road, Goderich, Ontario, Canada N7A 3Y6 Tel: 519-524-2601 • Fax: 519-524-3021 www.volvograders.com

Ref. No. VOE21A1000939

Labour Time Guide

Volvo Motor Graders Limited

Foreword, Labour Time Guide The Labour Time Guide sets the standard times for repairs of current Volvo Motor Graders G700B models S/N 35000 and up. The standard times are issued for the purpose of: • • • •

Planning and preparation of work in the workshop Estimations of repair work Invoicing customers for completed work Basis for completed warranty work

The standard times are based on the time required by the service technician to carry out a particular job, provided that all needed and recommended equipment, tools, parts and material are available. An allowance of 20% is included in every operation, in order to cover normal interruptions. The following is not included in the listed times: • • • • •

Additional time because of rusted or sheared bolts Cleaning before work Procuring parts, materials and tools Work which is more difficult because of optional equipment Diagnostic or fault tracing time

The operations and times are listed per machine according to Volvo Construction Equipment Functional Group system, 0-9. Each repair job is designated by a title and a classification code: • • • •

1 = Replaced 2 = Repaired 3 = Overhauled 4 = Adjusted

During the continuous follow up and development of methods and equipment, times may change and times will be added. Information about changes or new times will be issued as they occur. The Labour Time Guide is intended for internal use of Volvo Construction Equipment authorized distributors and must not be distributed outside the organization without written permission from Volvo Construction Equipment Customer Support.

10/24/03

LABOUR TIME GUIDE G700B 100

600 Standard parts and service

Steering

200

700 Engine

300

Frame and wheels

800 Electrical

400

Cab

900 Power transmission

Hydraulics, attachments and grading unit

500 Brakes

Date

10/2003

Issue 1

Revised Labor Time Guide for Models G700B. 3-Aug GROUP 0 GENERAL Function

Repair #

Repair Description

Repair Code / Allowance

G710B - 780B

Design Document; Manufacturing Document

DESCRIPTION, COMPLETE MACHINE O1O

General

TABLES FOR DESIGNING O2O

General

SPECIFICATIONS O3O

General

TRANSPORT, STORAGE AND OPERATING INSTRUCTIONS O5O

General

STANDARD TIME O7O

General

O8O

General

TOOLS

MISCELLANEOUS O9O

O91

O92

General

Service Instruction; Safety Instruction

G710B - 780B

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 1 STANDARD PARTS SERVICE Function

Repair #

Repair Description

Repair Code / Allowance

STANDARD PARTS 110

General

LUBRICANT; FUEL; OTHER FLUIDS. 160

General

SERVICE 170

General 171

Pre-Delivery Inspections; Delivery Service G710B - 780B

172

Warranty Service G710B - 780B

173

Maintenance G710B - 780B

176

Emergency Measures G710B - 780B

179

Miscellaneous G710B - 780B

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 2 ENGINE WITH MOUNTING AND EQUIPMENT Function

Repair #

Repair Description

Repair Code / Allowance

GENERAL 200

General, engine installation and it function G710B - G780B

ENGINE 210

General, common info about 211 - 218 G710B - G780B 21002

Compression test; engine at operating temperature

1.75

21070

Engine; removing

21071

Engine removed; general overhaul

1.5

21072

Engine; replacing

1.5

211

Cylinder Head G710B - G730B 2111

Cylinder head c/w valve cover/ gaskets

2112

Gasket; cylinder head c/w cleaning.

2115

Cover; valve cover.

0.5

2116

Gasket; valve cover.

211

Cylinder Head G740B - G780B 2111

Cylinder head c/w valve cover/ gaskets

2112

Gasket; cylinder head c/w cleaning.

2115 2116 212

8.5

1.5

Cover; valve cover. (1 only)

0.5

Gasket; valve cover. (1 only)

0.5

Cylinder Block c/w Crankcase Ventilation G710B - G730B 2121

Block; cylinder block stripped bare.

2122

Block; cylinder block build up c/w all related parts.

2123

Tube; crankcase ventilation.

0.5

2124

Cover; crankcase ventilation.

0.5

212

Cylinder Block c/w Crankcase Ventilation G740B - G780B 2121

Block; cylinder block stripped bare.

2122

Block; cylinder block build up c/w all related parts.

2123

Tube; crankcase ventilation.

0.75

0.5

2124

Cover; crankcase ventilation.

0.75

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 2 ENGINE WITH MOUNTING AND EQUIPMENT Function

Repair #

Repair Description

Repair Code / Allowance

ENGINE Continued 213

Cylinder Liner; Pistons G710B - G730B 213

Liner; c/w sealing rings and piston. (1 only)

2.5

1.5

213

Liner; piston liner only no piston. (1 only).

0.5

213

Piston; c/w rings and bearings. (1only).

0.5

213

Piston; only replace. (1 only).

0.5

213

Bearing; connecting rod. (1 only).

0.5

213

Cylinder Liner; Pistons G740B - G780B 213

Liner; c/w sealing rings and piston. (1 only)

1.5

213

Liner; piston liner only no piston. (1 only).

2.5

0.5

213

Piston; c/w rings and bearings. (1only).

2.5

0.5

213

Piston; only replace. (1 only).

0.5

213

Bearing; connecting rod. (1 only).

0.5

214

Valve Mechanism G710B - G730B 2141

Valve; Intake c/w seating process. (1 only).

0.5

1.5

2142

Valve; Exhaust c/w seating process. (1 only).

0.5

1.5

2143

Guide; Valve Stem c/w seals. (1 only).

0.5

2144

Spring; Valve Spring c/w keepers. (1 only).

2145

Arm; Rocker arm c/w locks and keepers. (1 only).

2146

Shaft; Rocker Arm c/w mounting hardware. (1 only).

2147

Lifter; Valve c/w seals and locks. (1 only).

2148

Rod; Push rod c/w locks. ( 1 only).

2149

Miscellaneous.

214

0.5

1.5

2.5

0.5

Valve Mechanism G740B - G780B 2141

Valve; Intake c/w seating process. (1 only).

0.75

0.5

1.5

2142

Valve; Exhaust c/w seating process. (1 only).

0.75

0.5

1.5

2143

Guide; Valve Stem c/w seals. (1 only).

1.5

0.5

2144

Spring; Valve Spring c/w keepers. (1 only).

0.75

0.5

2145

Arm; Rocker arm c/w locks and keepers. (1 only).

1.5

0.5

1.5

2146

Shaft; Rocker Arm c/w mounting hardware. (1 only).

0.5

2147

Lifter; Valve c/w seals and locks. (1 only).

0.75

0.5

2148

Rod; Push rod c/w locks. ( 1 only).

0.75

0.5

2149

Miscellaneous.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 2 ENGINE WITH MOUNTING AND EQUIPMENT Function

Repair #

Repair Description

Repair Code / Allowance

1 21

0.5

Engine Continued 215

Engine transmission; camshaft G710B - G730B

2151

Case; Transmission case c/w mounting hardware.

4.5

2.5

2152

Gasket; transmission case.

1.5

0.5

2153

Gears; transmission geartrain. (1 only).

1.5

2154

Shaft; camshaft c/w seals and locks Valve train removed.

2154

Shaft; camshaft c/w seals, locks inframe no valves removed.

2151

Case; Transmission case c/w mounting hardware.

2.5

0.5

2152

Gasket; transmission case.

0.5

2153

Gears; transmission geartrain. (1 only).

1.75

1.5

2154

Shaft; camshaft c/w seals and locks Valve train removed.

2.75

2154

Shaft; camshaft c/w seals, locks inframe no valves removed.

G740B - G780B 2151

216

Crankshaft; Connecting Rods; Vibration Damper; Flywheel G710B - G730B

2161

Shaft; Crankshaft c/w seals and pistons removed.

2162

Shaft; Crankshaft c/w pistons and rods and bearings. Re & Re.

2162

Bearing; Main crankshaft bearing. (1 only).

0.5

2163

Rod; Con rod c/w main bearing, piston keeper, hardware. (1 only).

2.5

1.5

2163

Bearing; Connecting Rod. (1 only).

0.5

2164

Damper; Vibration c/w mounting hardware

2.5

1.5

0.5

2165

Flywheel; Crankshaft c/w mounting hardware clutch removed.

0.5

2165

Flywheel; Crankshaft c/w mounting hardware, inframe.

0.5

2167

Seal; front crankshaft c/w mounting hardware inframe.

2167

Seal; rear crankshaft c/w clutch removed and inframe.

216

Crankshaft; Connecting Rods; Vibration Damper; Flywheel G740B - G780B

2161

Shaft; Crankshaft c/w seals and pistons removed.

2.5

2162

Shaft; Crankshaft c/w pistons and rods and bearings. Re & Re.

8.5

2162

Bearing; Main crankshaft bearing. (1 only).

0.5

2163

Rod; Con rod c/w main bearing, piston keeper, hardware. (1 only).

1.5

2163

Bearing; Connecting Rod. (1 only).

0.5

2164

Damper; Vibration c/w mounting hardware

2.5

1.5

0.5

2165

Flywheel; Crankshaft c/w mounting hardware clutch removed.

8.5

0.5

2165

Flywheel; Crankshaft c/w mounting hardware, inframe.

10.5

0.5

2167

Seal; front crankshaft c/w mounting hardware inframe.

3.5

2167

Seal; rear crankshaft c/w clutch removed and inframe.

3.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 2 ENGINE WITH MOUNTING AND EQUIPMENT Function

Repair #

Repair Description

Repair Code / Allowance

1 21

Engine Continued 217

Oil Sump; dipstick G710B - G780B

2171

Sump; oil c/w mounting hardware, In-frame.

2171

Sump; oil c/w mounting hardware, Engine Out.

1.5

2172 2172

Gasket; oil sump c/w clean and treat surface, In - frame.

Gasket; oil sump c/w clean and treat surface,Engine-out.

2173

Drain; Line c/w fittings and clamps.

0.5

2173

Hose; Oil sump drain c/w mounting hardware.

0.5

218

Engine Mounting G710B - G780B

2181

Mount; engine to frame G710B - G730B Front L/H. (1 only).

1.5

0.5

2181

Mount; engine to frame G710B - G730B Front R/H. (1 only).

0.5

2181

Mount; engine to frame G710B - G730B Rear L/H. (1 only).

1.5

0.5

2181

Mount; engine to frame G710B - G730B Rear R/H. (1 only).

0.5

2182

Mount; engine to frame G740B - G780B Front L/H. (1 only).

0.5

2182

Mount; engine to frame G740B - G780B Front R/H. (1 only).

2.5

0.5

2182

Mount; engine to frame G740B - G780B Rear L/H. (1 only).

0.5

2182

Mount; engine to frame G740B - G780B Rear R/H. (1 only).

2.5

0.5

2183

Rubber; engine mount any 1 of 4. G710B - G780B. (1 only).

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 2 ENGINE WITH MOUNTING AND EQUIPMENT Function

Repair #

Repair Description

Repair Code / Allowance

0.5

2.5

0.5

Engine Lubrication System 220

General Common Info about 221 - 223 G710B - G780B

221

Oil Pump and Lines G710B - G780B 221

Line; Oil Pump any 1 of 4.

221

Line; Oil Pump any 1 of 4. G740B - G780B.

222

G710B - G730B

Oil Filter and Oil Filter Housing G710B - G780B 222

Filter; oil replace with new. (1 only)

222

Oil; engine sump c/w fill to level.

222

Housing; Engine Oil filter. Re & Re.

223

Oil Cooler G710 - G780B 223

Cooler; Engine oil c/w mounting hardware and sealing rings.

Engine Fuel System 230

General Common Info about 233 - 238 G710B - G780B

233

Fuel Pump; Filter and Strainer G710B - G780B

2331 2334

23341

233

Fuel pumps, individual c/w mounting hardware. 1 each.

2.5

0.5

2331

Pump; fuel primer c/w mounting hardware and fittings.

0.5

/ 0.25

2334

Filter; Fuel filter standard c/w fitting / element. G740B - B780B.

0.75

2334

Filter; Fuel filter Racor filter c/w fittings / element. G740B - G780B.

0.75

2334

Filter; Fuel filter standard c/w fittings / element. G710B - G730B.

0.75

2334

Filter; strainer c/w mounting hardware. G710B - G730B.

1.5

23341

Separator; water c/w element and hardware new install.

23341

Element; water separator c/w seals and hardware.

0.5

23341

Coil; water separator heater c/w electrical harness.

1.5

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

0.25 0.25

0.5

GROUP 2 ENGINE WITH MOUNTING AND EQUIPMENT Function

Repair #

Repair Description

Repair Code / Allowance

1 23

Engine Fuel System continued 234

Fuel Tank G710B - G780B 2341

Tank; Fuel c/w mounting hardware and breather.

2342

Cap; Filling c/w locking device.

2343

Sender; Fuel level c/w mounting hardware.

2344

Insulation; Sound any 1 of 4 c/w fastening device.

2345

0.5

0.75

0.5

Door; washer anti-freeze.

0.5

2345

Door; Clutch Slave access.

0.5

2349

Valve; Main Fuel Shut off. Any 1 of 2.

0.5

235

Fuel Lines and Fittings. G710B - G730B 235

Valve; Main Fuel Shut off. Any 1 of 2.

235

Hose; Main fuel shut off to Fuel Primer pump. P/N 12731117.

0.5

235

Hose; Fuel primer pump to Separator filter. P/N 12731118.

0.5

235

Hose; Separator to Engine fuel pump. P/N 12731119.

0.5

235

Hose; Fuel tank return to Fuel Cooler. P/N 12730225.

0.75

235

Hose; Fuel cooler to engine. P/N 12731127.

0.75

235

Fuel Lines and Fittings. G740B - G780B Standard Filter. 235

Hose; Fuel tank suction to Filter In side. P/N 12725440.

0.5

235

Hose; Fuel filter to Engine fuel pump. P/N 12725442.

0.75

235

Hose; Fuel tank return from Engine return. P/N 12725445.

0.75

235

Fuel Lines and Fittings G740B - G780B Racor Filter. 235

Pump; Fuel system primer c/w fittings and hardware.

2.5

235

Bracket; Fuel Primer pump c/w mounting hardware.

235

Bracket; Fuel Separator c/w mounting hardware.

2.5

235

Hose; Fuel tank suction to Primer In. P/N 12725441

235

Hose; Racor Filter out to Engine Fuel Pump. P/N 12725443.

0.75

235

Hose; Engine return to Fuel tank.

0.75

235

Hose; Racor Filter in from Primer pump. P/N 12725447.

0.75

P/N 12725445.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 2 ENGINE WITH MOUNTING AND EQUIPMENT Function

Repair #

Repair Description

Repair Code / Allowance

Engine Fuel System continued 236

Injector Pump; Regulator and Pump Companion G710B - G730B 236

Pump; Injector c/w metering solenoid / hardware / seals. 1 each of 6.

2.5

1.5

0.5

236

Solenoid; Injector regulator c/w hardware / wiring harness. 1 of 6.

0.5

236

Setting; Injector adjustment c/w VCADS Test.

0.5

236

1 each of 6.

Injector Pump; Regulator and Pump Companion G740B - G780B 236

Pump; Injector c/w electrical harness.

2.5

0.5

236

Solenoid; injector Pump calibration. 1 each of 2.

0.5

237

Injector; Delivery pipe. 237

G710B - G730B Injector; Not Applicable, see 236 above.

237

Pipe; Delivery from Fuel pump to injector. 1 each of 6.

237

Injector; Delivery pipe G740B - G780B 237

Pipe; Injector delivery c/w sealing rings. 1 each of 6.

2371

Injector; main engine. 1 each of 6 c/w sealing rings and gaskets.

2371

Adjustment; Main Injector. 1 each of 6. Miscellaneous; Not Applicable.

2379 238

0.5

2.5

0.5

Control System; Control Unit; Injector Timing adjuster G710B - G780B 238

ECU; Engine control Unit c/w software set-up and hardware.

238

Harness; Main ECU control unit.

238

Throttle; Control Unit c/w mounting hardware.

2.5

238

Harness; Throttle control to Engine ECU.

0.5

239

Fuel Cooler G710B - G730B Only 239

Cooler; Fuel c/w mounting hardware. New install.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 2 ENGINE WITH MOUNTING AND EQUIPMENT Function

Repair #

Repair Description

Repair Code / Allowance

Engine Inlet Systems; Exhaust System 250

General and Common Info about 251 - 258 G710B - G780B

251

Intake Manifold; Exhaust Manifold G710B - G780B 251

Manifold; Intake c/w mounting hardware.

6.5

0.5

251

Manifold; Intake c/w mounting hardware. Re & Re.

Re & Re. G710B - G730B. G740B - G780B.

0.5

251

Gasket; Intake manifold c/w clean old / sealing liquid. G710B - G730B.

0.5

251

Gasket; Intake manifold c/w clean old / sealing liquid. G740B - G780B.

0.5

251

Tube; Intake manifold crossover from Charge cooler. G710B - G730B.

0.5

251

Tube; Intake manifold crossover from Charge cooler. G740B - G780B.

0.5

2511

Manifold; Exhaust c/w mounting hardware. Re & Re. G710B - G730B.

1.5

0.5

2511

Manifold: Exhaust c/w mounting hardware. Re & Re. G740B - G780B.

0.5

2512

Gasket; Exhaust manifold c/w clean old / seals.

G710B - G730B.

0.75

0.5

2512

Gasket; Exhaust manifold c/w clean old / seals.

G740B - G780B.

0.75

0.5

252

Muffler; Exhaust Pipe G710B - G780B

2521

252

Muffler; Exhaust c/w mount. hardware and gaskets. G710B - G730B.

0.5

252

Muffler; Exhaust c/w mount. hardware and gaskets. G740B - G780B.

0.5

252

Gasket; Muffler between exhaust pipe and muffler. G710B - G730B.

0.5

252

Gasket; Muffler between exhaust pipe and muffler. G740B - G780B.

0.5

2521

Pipe; Exhaust between Turbo flange and muffler. P/N 12726485.

1.5

0.5

2522

Pipe; Exhaust flange, between Turbo and muffler. P/N 12726468.

0.5

2523

Clamp; Exhaust flange to exhaust pipe elbow. P/N 12726548.

0.75

0.5

2523

Clamp; Exhaust flange to exhaust pipe elbow. G740B - G780B.

0.5

2524

Stack; Exhaust pipe from muffler to Ejector pipe. P/N 11110171.

2.5

0.5

2525

Pipe; Ejector c/w mounting hardware and clamps. P/N 11148403.

1.5

0.5

2528

Shield; Exhaust Heat c/w mounting clamps.

0.5

254

Exhaust Emission Control Equipment G710B - G780B see Specific Engine Manual

255

Turbocharger G710B - G780B 255

Turbocharger; c/w mounting hardware.

G710B - G730B.

255

Turbocharger; c/w mounting hardware.

G740B - G780B.

255

Gasket; Turbocharger mounting.

G710B - G780B.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 2 ENGINE WITH MOUNTING AND EQUIPMENT Function

Repair #

Repair Description

Repair Code / Allowance

Engine Inlet Systems; Exhaust System continued 256

Air Cleaner with Connections; Air Pre-Heater G710B - G730B

2561

Air Cleaner; c/w primary / secondary filters.

P/N 12724059.

4.5

2561

Switch; Air Filter Vacuum c/w mount. adapter, hose P/N 20409365.

2.5

0.5

2561

Bracket; Air Cleaner c/w mounting hardware / clamps.

0.5

2562

Element; primary c/w sealing rings.

P/N 11110022.

0.75

2562

Element; secondary c/w sealing rings.

P/N 11110023.

0.75

2563

Tube; Air Cleaner to Turbo Elbow.

P/N 12723646.

0.5

2564

Tube; Turbo Elbow.

P/N 12726467.

0.5

2565

Clamps; Air Cleaner any 1 of 4.

2565

Tube; c/w clamps, mounting hardware. Aspirated air intake.

2566

Pre-Heater; Air intake element c/w mounting hardware / harness.

2567

Filter; Air Pre Filter c/w mounting Hardware.

2567

Cover; Winter operation c/w mounting hardware.

256

0.5

2.5

0.5

Air Cleaner with Connections; Air Pre-Heater G740B - G780B

2561

Air Cleaner; c/w primary / secondary filters. P/N 12724060.

4.5

2561

Switch; Air Filter Vacuum c/w mount. adapter, hose P/N 20409365.

2.5

0.5

2561

Bracket; Air Cleaner c/w mounting hardware / clamps.

0.5

2562

Element; primary c/w sealing rings.

P/N 11033996.

0.75

2562

Element; secondary c/w sealing rings.

P/N 11033997.

0.75

2563

Tube; Air Cleaner to Turbo Elbow.

P/N 12730076.

0.5

2564

Tube; Turbo Elbow.

P/N 12730061.

0.5

2564

Tube; Turbo Elbow #2.

P/N 12730077.

0.5

2565

Clamps; Air Cleaner any 1 of 5.

0.5

2565

Tube; c/w clamps, mounting hardware. Aspirated air intake.

0.5

2566

Pre-Heater; Air intake element c/w mounting hardware / harness.

2567

Filter; Air Pre Filter c/w mounting Hardware.

2567

Cover; Winter operation c/w mounting hardware.

258

0.5

2.5

0.5

Charge Air Cooler with Connections G710B - G730B

2581

Cooler; Charge Airc/w mounting brackets and clamps. New Install

0.5

2581

Hood; Engine compartment cover c/w mounting hardware.

1.5

0.5

2581

Brackets; Charge Air Cooler c/w mounting hardware. 1 each of 2.

1.5

0.5

2582

Pipe; Charge Air Cooler from Turbo connection. P/N 12731110.

0.5

2582

Pipe; Charge Air Cooler air inlet pipe.

0.5

2582

Pipe; Charge Air Cooler from cooler to Intake manifold.

0.5

2582

Hose; Charge Air Cooler pipe connection. Any 1 of 6.

0.75

2582

Clamps; Charge Air Cooler pipe connection clamps. Any 1 of 16.

0.5

P/N 12731108

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 2 ENGINE WITH MOUNTING AND EQUIPMENT Function

Repair #

Repair Description

Repair Code / Allowance

Engine Inlet Systems; Exhaust System continued 258

Charge Air Cooler with Connections G710B - G730B

2582

Bracket; Charge Air Cooler Support Arm c/w mounting hardware.

1.5

0.5

2582

1.5

0.5

2583

Bracket; Charge Air Cooler Support member c/w mounting hardware. Pump; Charge Air Coolant. Not Applicable.

2584

Sensor; Air Temperature c/w harness.

0.5

258

Charge Air Cooler with Connections G740B - G780B

2581

Cooler; Charge Airc/w mounting brackets and clamps. New Install

0.5

2581

Hood; Engine compartment cover c/w mounting hardware.

1.5

0.5

2581

Brackets; Charge Air Cooler c/w mounting hardware. 1 each of 2.

1.5

0.5

2582

Pipe; Charge Air Cooler from Turbo connection. P/N 12729994.

0.5

2582

Pipe; Charge Air Cooler air inlet pipe.

0.5

2582

Hose; Charge Air Cooler pipe connection. Any 1 of 4.

0.75

0.5

2582

Clamps; Charge Air Cooler pipe connection clamps. Any 1 of 10. Coolant Pump; Charge Air Cooler. Not Applicable.

0.5

2583

2584

Sensor; Air Temperature c/w harness.

0.5

P/N 12731342.

Engine Coolant Systems 260

General Common Info about 261 - 269 G710B - G780B

261

Radiator, Mounting and Connections Included G710B - G730B

2611

Radiator;c/w drain and refill, Cooling Module removed. P/N 12726381.

2611

Coolant; Drain and Refill.

0.5

1.5

2612

Tank; Expansion c/w drain and refill.

0.5

2.5

2612

Cap; Expansion c/w sealing rings and neck.

0.5

2612

Hose; Overflow, Radiator to Surge Tank.

P/N 12730327.

2612

Hose; Surge Tank Aeration from Engine.

2612

Hose; Surge Tank Overflow.

P/N 983114.

P/N 949564.

2612

Grommet; Overflow Hose, any 1 of 4.

P/N 961960.

0.25

2612 2614

Bracket; Surge Tank c/w mounting hardware. Shutters; Radiator. None Applicable.

0.5

2615

Hose; Coolant Lower Rad to Pipe elbow.

P/N 12729973.

0.5

2615

Hose; Coolant, Pipe elbow to Engine In-side. P/N 12729974.

0.5

2615

Pipe; Elbow, Lower Rad to Engine In-side.

0.5

P/N 11110410.

P/N 12730180.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 2 ENGINE WITH MOUNTING AND EQUIPMENT Function

Repair #

Repair Description

Repair Code / Allowance

Engine Cooling Systems continued 2615

2615

Coupler; Upper Rad hose to Steel pipe.

P/N 12726540.

0.75

0.5

2615

Pipe; Steel, Upper Rad to Engine out.

P/N 12730177.

1.25

0.5

2615

Hose; Upper Rad from Engine out.

P/N 12729974.

0.5

2615

Clamps; Radiator Hose, any 1 of 8.

0.25

2617

Filter; Coolant c/w refill.

0.5

2618

Mounts; Radiator to frame. Any 1 of 3. P/N 12726650.

1.5

0.5

1.5

0.5

2.5

0.5

261

Radiator, Mounting and Connections Included G740B - G780B

2611

Radiator;c/w drain and refill.

2611

Coolant; Drain and Refill.

2612

Tank; Expansion c/w drain and refill.

2612

Cap; Expansion c/w sealing rings and neck.

2612

Hose; Overflow, Radiator to Surge Tank.

P/N 12730327.

2612

Hose; Surge Tank Aeration from Engine.

P/N 949564.

2612

Hose; Surge Tank Overflow.

P/N 983114.

2612

Grommet; Overflow Hose, any 1 of 2.

P/N 961960.

0.25

2612

Bracket; Surge Tank c/w mounting hardware. Shutters; Radiator. None Applicable.

2614

2615

Hose; Coolant Lower Rad to Pipe elbow.

P/N 12729988.

0.5

2615

Inlet; Coolant, Pipe elbow to Engine In-side.

P/N 12730114.

1.5

0.5

2615

Coupler; Upper Rad hose to Steel pipe.

P/N 12726540.

0.75

0.5

2615

Pipe; Steel, Upper Rad to Engine out.

P/N 12729986.

0.5

2615

Hose; Upper Rad from Engine out.

P/N 12729987.

0.5

2615

Clamps; Radiator Hose, any 1 of 6.

0.25

2617

Filter; Coolant c/w refill.

0.5

2617

Bracket; Coolant Filter c/w mounting hardware.

2618

Mounts; Radiator to frame. Any 1 of 3.

1.5

262

P/N 12726381. P/N 12730465.

P/N 12726650.

Coolant pump; Thermostat G710B - G730B

2621

Pump; Engine Coolant c/w sealing ring, gasket, drain and fill.

3.5

2.5

2627

Thermostat; Engine Coolant c/w sealing rings, drain and fill.

1.5

262

Coolant pump; Thermostat G740B - G780B

2621

Pump; Engine Coolant c/w sealing ring, gasket, drain and fill.

4.5

3.5

2627

Thermostat; Engine Coolant c/w sealing rings, drain and fill.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 2 ENGINE WITH MOUNTING AND EQUIPMENT Function

Repair #

Repair Description

Repair Code / Allowance

/ 1

Engine Cooling Systems continued 263

Fan; Fan Shroud; Fan Coupling G710B - G780B

2631

Fan; Cooling Module c/w mounting hardware.

2631

Housing; Fan c/w fan, fan drive guards and hinges.

P/N 12731201.

2631

Latch; Cooling Module c/w mounting hardware.

P/N 12726831.

0.5

2631

Lock; Cooling Module c/w mounting hardware.

P/N 12730338.

0.5

2631

Hinge; Cooling module c/w mounting hardware.

P/N 12726697.

0.5

2631

Bar; Retainer cooling module door.

P/N 12726867.

0.5

2632

Grille; Cooling module door c/w mounting hardware. P/N 12730154.

1.5

2632

Emblem; Cooling module grille.

2632

Protector; Cooling Fan c/w mounting hardware.

P/N 12730710.

1.5

0.5

2632

Hub; cooling fan c/w mounting hardware.

P/N 12730108.

2632

Housing; Fan, bare no attachments.

2632

Shroud; Cooling Module fan c/w mounting hardware. P/N 12731209.

2.5

0.5

2632

Support; Cooling Module Shroud c/w hardware.

P/N 12730220.

1.5

0.5

2632

1.5

0.5

2634

Plate; Cooling Module front c/w mounting hardware. P/N 12730907. Drive; Mechanical Fan. None Applicable.

2635

Pump; Cooling Module Fan Drive. See Function Group 9.

2636

Motor; Cooling Module Fan Drive c/w hardware.

2.5

269

P/N 12726854.

P/N 14343602.

P/N 12726470.

Miscellaneous G710B - G730B

2691

Heater; Engine Coolant c/w harness / sealing gasket. P/N 12727253.

2.5

2691

Heater; Immersion c/w cord.

P/N 11141597.

2692

Heater; Engine Oil Pan c/w harness.

P/N 44007.

269

Miscellaneous G740B - G780B

2691

Heater; Engine Coolant c/w harness / sealing gasket. P/N 11141597.

2.5

2691

Heater; Immersion c/w cord.

P/N 12727407.

2.5

2692

Heater; Engine Oil Pan c/w harness.

P/N 15828.

2.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 2 ENGINE WITH MOUNTING AND EQUIPMENT Function

Repair #

Repair Description

Repair Code / Allowance

0.5

Engine Control 270

General and Common Info about 272 - 278 G710B - G780B

271

Accelerator Pedal G710B - G780B 271

Pedal; Accelerator c/w mounting frame / hardware.

P/N 12725040.

271

Mechanism; Foot Control c/w hardware.

P/N 12726941.

2.5

1.5

271

Sensor; Accelerator control c/w harness.

0.5

271

Cannister; Accelerator control.

0.5

271

Kit; Accelerator Sensor c/w harness.

0.5

271

Cable; Hand to Pedal control c/w mounting hardware. P/N 84710.

1.5

0.5

272

P/N 11706717. P/N 37068 P/N 11706270.

Hand Throttle G710B - G780B 272 272

273

Throttle; Hand control c/w mounting bracket. Cable; Hand to Pedal control. See 271 above.

P/N 84663.

0.5

Stop Control G710B - G780B Not Applicable.

274

Cold Start Control G710B - G780B 274

Switch; Cold Start c/w harness and hardware, new install.

1.5

0.5

274

Sensor; Engine Temperature sensor c/w harness. Element; Engine Intake heater c/w harness. See Function 2566.

1.5

0.5

274 275

Speed Control G710B - G780B Not Applicable.

277

Automatic Speed Control G710B - G780B Not Apllicable.

278

Variable Horse Power System (VHP) G710B - G780B 278

see Specific D-7 / D-10 Engine Parts Manual.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 3 ELECTRICAL SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM INSTRUMENTS Function

Repair #

Repair Description

Repair Code / Allowance

GENERAL 300

Comprehensive info re: Electrical System; Function Tests G710B - 780B

BATTERY 310

General and Common Info about 311 - 313 G710B - 780B

311

Battery; Related areas G710B - 780B 311

Battery; c/w cable removeal.

0.5

311

Re-charge; battery complete from new/replacement.

0.5

313

Battery Box; Mounting Parts G710B - 780B 313

Box; battery complete new install c/w batteries and lid.

2.5

0.5

313

Lid; battery box c/w mounting hardware.

0.5

313

Box; battery c/w mounting hardware.

0.5

313

Plate; battery clamp plate. (1 each of 2).

0.5

313

Channel; battery box rubber.

0.5

313

Underpad; battery box. (1 each of 2).

0.5

ALTERNATOR; CHARGE REGULATOR 320

General and Common Info about 311 - 313 G710B - G780B

321

Alternator Circuit G710B - 780B

322

321

Alternator; c/w pulley and mounting hardware.

1.5

0.5

321

Pulley; alternator drive c/w new mounting nut.

0.5

321

Support; alternator main c/w mounting bolt.

0.5

321

Brace; alternaotr belt adjustment c/w mounting hardware.

0.5

321

Shield; Alternator Belt c/w mounting hardware.

0.5

Voltage Regulator G710B - 780B Note: N/A.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 3 ELECTRICAL SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM INSTRUMENTS Function

Repair #

Repair Description

Repair Code / Allowance

G710B - 780B

3314

Motor; starter c/w mounting hardware.

1.5

0.5

3314

Shield; starter solenoid protection.

3315

Kit; Brush Coal c/w mounting hardware.

3318

Relay; starter c/w mounting hardware.

1.5

STARTING SYSTEM continued 330

General and Common Info about 331 - 334 G710B - 780B

331

3314

Starter Motor inclusive solenoid.

333

Electric Air Pre-Heater, excluding element G710B - G780B

334

333

Solenoid; Pre-Heater complete install.

333

Solenoid; Bare c/w mounting hardware.

P/N 12725810.

333

Casing; Pre-Heater Solenoid.

333

Holder; Pre-Heater Fuse c/w mounting hardware.

P/N 12725811.

333

Harness; Pre-Heater wiring c/w plug-in's.

P/N 12725813.

333

Fuse; Pre-Heater main power.

333

Bracket; Pre-Heater assembly c/w mount. Hardware. P/N 12729859.

P/N 20367490. P/N 1581123.

P/N 12725812.

Starter Lock G710B - G780B Not Apllicable.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 3

ELECTRICAL SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM INSTRUMENTS

Function

Repair #

Repair Description

Repair Code / Allowance 1

LIGHTING CIRCUIT 350

General and Common Info about 351 - 356 G710B - G780B

352

Lighting Front; Including Parking Light/Day Running Light G710B - 780B 352

Light Bar; identification lights upper cab amber c/w mount hardware.

0.5

352

Guard; brush identification lights c/w mounting hardware.

0.5

352

Harness; identification lights c/w plug-in's.

0.5

352

Lamp; sealed c/w none replacement bulb. (each of 3).

0.5

352

Headlight; L or R/H c/w mounting hardware.

1.5

0.5

352

Bulb; headlight directional/parking. (1 of 2).

0.5

352

Lens; amber directional/parking.

0.5

352

Guard; brush headlight assembly c/w mounting hardware. Bracket; front headlamp EEC ONLY.

1.5

0.5

0.5 0.5

352 352

Headlight; front c/w mounting hardware EEC ONLY.

0.5

352

Bulb; headlamp directional/parking EEC ONLY.

0.5

352

Harness; front headlamp c/w mounting hardware. EEC ONLY.

1.5

0.5

352

Reflector; mouldboard or cab side. EEC ONLY.

0.5

352

Extension; side marker c/w mounting hardware. EEC ONLY.

1.5

0.5

352

Light; side marker c/w turn/parking lamp. EEC ONLY.

0.5

352

Lamp; sealed c/w none replacement bulb. (each of 3).

0.5

352

Headlight; L or R/H c/w mounting hardware.

1.5

0.5

352

Bulb; headlight directional/parking. (1 of 2).

0.5

352

Lens; amber directional/parking.

0.5

352

Guard; brush headlight assembly c/w mounting hardware. Bracket; front headlamp EEC ONLY.

1.5

0.5

0.5 0.5

352 352

Headlight; front c/w mounting hardware EEC ONLY.

0.5

352

Bulb; headlamp directional/parking EEC ONLY.

0.5

352

Harness; front headlamp c/w mounting hardware. EEC ONLY.

1.5

0.5

352

Reflector; mouldboard or cab side. EEC ONLY.

0.5

352

Extension; side marker c/w mounting hardware. EEC ONLY.

1.5

0.5

352

Light; side marker c/w turn/parking lamp. EEC ONLY.

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 3

ELECTRICAL SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM INSTRUMENTS

Function

Repair #

Repair Description

LIGHTING

Repair Code / Allowance

continued 353

Lighting Rear; Including Parking Light / Directional Light G710B - 780B 353

Light Bar; identification lights upper cab red c/w mount hardware.

0.5

353

Guard; brush identification lights c/w mounting hardware.

0.5

353

Harness; identification lights c/w plug-in's.

0.5

353

1.5

0.5

353

Tail Lamp; c/w identification/directional/stop lamp. Housing; c/w mounting hardware Blank only.

0.5

353

Plate; backing tail lamp assembly.

0.5

353

Bulb; identification or directional or stop. Arm; rear tail lamp c/w mounting hardware. (each of 2). EEC ONLY.

0.5

353

1.5

0.5

353

Lamp; tail lamp c/w identification/stop/directional bulb. EEC ONLY.

1.5

0.5

354

Lighting; Interior G710B - 780B

3541

Lamp; dome c/w mounting hardware. New Install.

1.5

0.5

3541

Lens; dome lamp.

0.5

3541

Bulb; dome lamp.

0.5

355

Lighting; Side G710B - 780B 355

Light; cab side c/w mounting hardware. (1 of 2).

1.5

0.5

355

Bracket; side cab light.

0.5

355

Bezel; side cab light c/w seal ring.

0.5

355

Bulb; halogen side cab light.

0.5

355

Lens; side cab light.

0.5

355

Guard; brush side cab light c/w mounting hardware.

0.5

355

Harness; side cab lighting.

1.5

0.5

356

Lighting; Extra including Working Lighting G710B - 780B

3565

Light; mouldboard c/w mounting bracket.

0.5

3565

Bracket; mouldboard light.

0.5

3565

Lens; mouldboard light.

0.5

3565

Guard; mouldboard brush guard.

0.5

3565

Bracket; high or low headlight.

0.5

3565

Light; front plow headlamp extra.

1.5

0.5

3565

Lamp; flood c/w mounting hardware.

1.5

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 3

ELECTRICAL SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM INSTRUMENTS

Function

Repair #

Repair Description

LIGHTING

Repair Code / Allowance

/ 0.5

continued 356

Lighting; Extra including Working Lights G710B - G780B

3565

Guard; flood lamp c/w mounting hardware.

1.5

0.5

3565

Harness; flood lamp.

1.5

0.5

3565

Light; license plate c/w mounting hardware.

0.5

3565

Lamp; sealed license plate lamp.

0.5

3565

Reflector; side, front or rear. (any 1).

0.5

2.5

0.5

/ /

OTHER ELECTRICAL EQUIPMENT 360

General and Common Info about 361 - 367 G710B - 780B

361

Direction Indicator; Turn Signal G710B - 780B 361

Switch; turn signal c/w mounting bracket and hardware.

361

Housing; turn signal c/w mounting screws.

361

Plate; mounting flasher or float.

362

Outside Warning System G710B -G780B

3621

Horn; audible outside c/w mounting bracket and hardware.

3621

Harness; adapter c/w plug in.

0.5

3621

Horn; back-up alarm.

1.5

0.5

3621

Harness; back-up alarm.

1.5

0.5

3624

Beacon; rotating outside cab c/w coloured lens and mounting kit.

1.5

0.5

3624

Lens; beacon outside.

0.5

3624

Bulb; halogen outside beacon.

0.5

3624

Guard; brush guard beacon.

0.5

3624

Bracket; flasher or beacon c/w mounting hardware.

3624

Bracket; hinged c/w mounting hardware.

0.5

3624

Bracket; fixed c/w mounting hardware.

0.5

3624

Latch; handle assembly.

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 3

ELECTRICAL SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM INSTRUMENTS

Function

Repair #

Repair Description

Repair Code / Allowance 1

/ 0.5

OTHER ELECTRICAL EQUIPMENT continued 363

Cleaner; Outside. G710B - 780B

3631

Motor; wiper assembly windscreen c/w mounting hardware.

3631

Pantograph; pivot wiper arm c/w hardware.

1.5

0.5

3631

0.5

Wiper; c/w wiper arm and mounting hardware.

0.5

3631

Arm; wiper c/w mounting bracket. Motor; wiper assembly windscreen LOW-PROFILE CAB.

0.5

3631

1.5

0.5

3631

Link; wiper arm c/w mountnig hardware. LOW-PROFILE CAB.

0.5

3631

Wiper; c/w wiper arm mountng hardware. LOW-PROFILE CAB.

0.5

3631

Arm; wiper c/w mounting bracket. LOW-PROFILE CAB.

0.5

3632

Motor; rear window c/w mounting hardware.

1.5

0.5

3632

Pantograph; pivot rear wiper arm c/w hardware.

1.5

0.5

3632

Wiper; c/w wiper arm rear window and mountng hardware.

0.5

3632

Arm; wiper rear window c/w mounting bracket.

0.5

3632

1.5

0.5

3632

Motor; rear window c/w mounting hardware. Motor; wiper assembly rear window LOW-PROFILE CAB.

1.5

0.5

3632

Link; wiper arm rear window. LOW-PROFILE CAB.

0.5

3632

Wiper; c/w wiper arm rear window. LOW-PROFILE CAB.

0.5

3632

Arm; wiper c/w rear window. LOW-PROFILE CAB.

0.5

3632

Motor; lower front window c/w mounting hardware.

1.5

0.5

3632

Blade; wiper front lower window.

0.5

3632

Arm; wiper front lower window.

0.5

3632

Fastener; kit front lower window.

1.5

0.5

3632

Harness; L or R/H front lower window.

1.5

3634

Washer; single pump front c/w mounting hardware.

0.5

3634

Washer; triple pump front/rear c/w mounting hardware.

0.5

3634

Washer; double pump front/rear c/w mounting hardware.

0.5

3634

Nozzle; front or rear window c/w sealing kit.

0.5

3634

Hose; washer fluid supply c/w mounting clamps. (1 of 3).

1.5

0.5

G710B - 780B

3641

Switch; any side console c/w bezel. (any 1).

3641

Switch; front pedastal head c/w bezel. (any 1).

3641

Switch; side door post panel c/w bezel. (any 1).

3641

Lighter; Cigar c/w mounting bezel.

0.5

36431

Potentiometer, Sensing Injector Pump Lever position.

1.5

0.5

364

3641

36431

Switch; Connector; Potentiometer

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 3

ELECTRICAL SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM INSTRUMENTS

Function

Repair #

Repair Description

Repair Code / Allowance

OTHER ELECTRICAL EQUIPMENT continued 366

Automatic Control / Blocking function G710B - G780B

3661

367

366

Switch; Parking Brake c/w mounting hardware.

366

Cover; Parking Brake c/w mounting hardware.

366

Bracket; Parking Brake mount.

1.5

0.5

3661

ECU; AWD c/w Programing. See Function Group 4.

3662

ECU; Transmission c/w Programing. See Function Group 4.

3663

ECU; Engine c/w Programing. See D7, D10 engine parts manual.

3664

ECU; Instrument c/w Programing. See Function Group 3 - 387.

3665

Control; Electric Blade Float c/w mounting and configuration.

1.5

0.5

3665

Module; Blade Float c/w hardware.

P/N 12731271.

3665

Lamp; Blade Float c/w mount. And Decal.

P/N 12725778.

1.5

0.5

3665

Switch; Blade Float c/w mount. Harness; Blade Float. See Function Group 3 - 371 - 27.

3665

Harness; Front Float. See Function Group 3 - 371 - 27.

3665

Harness; Front Cab. See Function Group 3 - 371 - 29.

Electronic Standard Components G710B - 780B. Note: N/A

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 3

ELECTRICAL SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM INSTRUMENTS

Function

Repair #

Repair Description

CABLE; FUSE; RELAY

Repair Code / Allowance

continued 370

General and Common Info about 371 - 379 G710B - G780B

371

Cable; Battery Disconnect G710B - 780B

3711

3714

3718

3719

371

Harness; wiring upper cab c/w mounting clamps.

371

Harness; wiring front pedastal c/w mounting hardware.

371

Harness; wiring console c/w mounting hardware.

371

Harness; wiring rear chassis to engine.

371

Harness; wiring rear tail lights.

1.5

371

Harness; wiring fuse panel to receptacle for accessory.

3.5

371

Harness; wiring radio / cassette c/w mounting hardware.

371

Harness; wiring loud speaker L or R/H side.

0.5

371

Harness; wiring 5amp converter c/w mounting clamps.

371

Harness; wiring 10amp converter c/w mounting clamps.

3711

Harness; wiring front c/w mounting clamps.

2.5

3712

Harness; wiring cabin c/w mounting clamps.

3713

Harness; wiring rear c/w mounting clamps.

37141

Cable; battery to disconnect switch. (each of 3).

0.5

37141

Cable; disconnect switch to starter ground.

0.5

37141

Cable; disconnect switch to starter positive.

0.5

37143

Switch; battery disconnect c/w mounting hardware.

0.5

37181

Cable; starter positive.

0.5

37182

Cable; starter negative.

0.5

3719

Cable; cab to articulation frame.

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 3

ELECTRICAL SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM INSTRUMENTS

Function

Repair #

Repair Description

Repair Code / Allowance 1

G710B - 780B

CABLE; FUSE; RELAY continued 372

Electrical Distribution Box; relay; circuit breaker

3721

Box; distribution main console c/w mounting hardware.

3722

Fuse; any 5amp, 7.5 amp, 10 amp, 25 amp.

0.5

37221

Breaker; circuit any 3 amp, 5 amp, 7.5 amp, 15 amp.

0.5

3723

37231

Relay; power any 1 of 6.

0.5

37233

Solenoid; power any 1 of 2.

379

Miscellaneous G710B - 780B Available for future use.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 3

ELECTRICAL SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM INSTRUMENTS

Function

Repair #

Repair Description

Repair Code / Allowance

INSTRUMENTS; SENSOR; WARNING and INFO SYSTEM 380

General and Common Info about 383 - 388 G710B - 780B

383

Speedometer; Trip Meter; Hour Meter G710B - 780B 383

Speedometer; c/w mounting bracket and Programing Software.

0.5

383

Tachometer; c/w mounting hardware and Programing Software.

0.5

383

Hourmeter; c/w mounting hardware.

1.5

0.5

386

Sender; Monitor System G710B - 780B

3861

Sender; engine coolant temperature..

1.5

3862

Sender; engine oil level warning.

1.5

3862

Sender; engine coolant warning.

1.5

3863

Sender; engine auxiliary coolant warning.

1.5

3863

Sender; fuel solenoid warning.

3864

Sender;engine oil pressure.

1.5

387

Warning / Information Unit; Display Unit G710B - 780B

3871

3872

3871

Central Computer; Contronics c/w Program Software.

0.5

3871

Cover; Contronics unit c/w mounting hardware.

0.5

3871

Keypad; Contronics unit c/w facepalte and mounting hardware.

1.5

0.5

3871

Bezel; Contronics cover c/w mounting screws.

0.5

3872

Display; M4 or M44 module.

2.5

0.5

3872

Harness; M4 or M44 module.

1.5

0.5

388

Engine Automatic Override Shutdown System G710B - 780B 388

Module; alarm and shut down c/w mounting hardware.

0.5

388

Lamp; alarm display c/w mounting fixture.

388

Sender; any 1 of 4 replace.

1.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 3

ELECTRICAL SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM INSTRUMENTS

Function

Repair #

Repair Description

Repair Code / Allowance 1

G710B - 780B

MISCELLANEOUS 390

General and Common Info about 393 - 395 G710B - G780B

393

Radio with Tape or CD Player; Voltage Divider.

3932

Radio; c/w tape or cassette player. New Install.

3937

Converter; radio/cd/tape c/w mounting hardware.

1.5

0.5

3937

Converter; 24 to 12 Volt 25amp c/w mounting hardware.

2.5

0.5

3937

Converter; 24 to 12 Volt 5amp c/w mounting hardware.

1.5

0.5

3937

Harness; 25amp converter.

0.5

3937

Harness; 5amp converter.

0.5

3939

Antenna; radio outside c/w mounting hardware.

0.5

3939

Speaker; radio/cd/tape c/w mounting hardware.

0.5

3939

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 4 Function

Repair #

POWER TRANSMISSION

Repair Description

Repair Code / Allowance

1.5

0.5

ENGINE CLUTCH 410

General and Common Info about 413 - 436 G710B - G780B

413

Clutch Control system. G710B - 780B

4134

4138

413

Clutch Pedal Boot.

413

Clutch Pedal c/w arm.

413

Clutch Pedal Cross shaft c/w Bushings.

1.5

413

Clutch Pedal return Spring.

0.5

413

Clutch Slave cylinder.

0.5

413

Clutch Cross Shaft c/w Thrust Brg.

1.5

0.5

413

Clutch Output Seal c/w Bearing.

1.5

413

Clutch Ouput Shaft.

2.5

0.5

413

Yoke; clutch output.

1.5

0.5

413

Housing; Steel output shaft c/w bearings.

2.5

0.5

413

Bearing; Inner steel housing.

1.5

0.5

413

Bearing; Pilot, clutch removed.

0.5

413

Bearing; Release, clutch removed.

0.5

413

Sleeve; clutch release, clutch removed.

413

Seal; clutch crosshaft. Any 1 of 2.

0.5

413

Housing; clutch bare. New Install.

4134

Master cylinder c/w Booster.

4134

Master cylinder c/w Line.

4134

Clutch Booster c/w Lines.

1.5

4134

Master cylinder repair Kit.

4134

Booster repair Kit.

4138

Clutch Assembly c/w Drive Ring.

415

Flexible Coupling G710B - G780B 415

Disc; Clutch drive coupler.

415

Cover; Clutch assembly.

415

Clutch; Main flex coupling c/w drive disc and cover.

0.5

415

Ring; Clutch drive ring.

0.5

415

Plate; Clutch pressure.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 4

POWER TRANSMISSION (continued)

Function

Repair #

Repair Description

Repair Code / Allowance

G710B - 780B

Kit; Transmission Gasket.

TRANSMISSION; HYDRAULIC; CONTROL 420

4201

General and Common Info about 421 - 426

4201

421

Transmission; Hydraulic; Control G710B - 780B

4212

4213

4214

4215

421

Transmission Regulator valve.

2.5

0.5

421

Switch; Transmission Temp.

421

Switch; Transmission Pressure.

421

Heater; Transmission Immersion.

4212

Cap - Main Control valve.

2.5

4212

Cap - Range Control valve.

4212

Cap - Reverse Control valve.

4213

Shaft; Input Clutchpack c/w packs and seals. Re & Re.

0.5

4213

Shaft; Reverse Clutchpack c/w seals. Re & Re.

0.5

4213

Shaft; Output Clutchpack c/w seals. Re & Re.

0.5

4213

Shaft; Intermediate Clutchpack c/w seals.

0.5

4214

Gear; Transmission clutchpack drive c/w bearings. Any 1 of 8.

1.5

0.5

4214

Bearing; Transmission Clutchpack shaft. Any 1 of 15 sets.

0.5

4215

8400 Transmission Hydraulic Pump.

1.5

0.5

4215

Strainer; transmission sump.

4215

Filter; main-transmission.

0.5

4215

Fluid; transmission Drain or Fill.

4215

Hose; Transmission Pump to Transmission filter In. P/N 12731126.

4215

Hose; Transmission filter Out to Transmission Regulator In.

4215

Hose; Transmission Cooler In from Transmission Regulator.

4215

Hose; Transmission Cooler Out to Transmission Regulator line.

4215

Hose; Transmission Suction.

4215

Hose; Main Engine Clutch drain to Transmission sump.

4215

Hose; Clutch to transmission breather.

P/N 14388x48.

0.5

4215

Hose; Transmission to Clutch input shaft supply. P/N 12731231.

0.5

4215

Hose; Transmission Pump to Clutch booster.

0.5

4215

Hose; Clutch Booster to Clutch housing return.

P/N 66686x50.

0.5

4215

Hose; Brake Booster to Clutch Booster.

P/N 48849x35.

0.5

4215

Hose; Clutch Booster to Transmission return.

P/N 78216x27.

0.5

Re & Re.

P/N 12724863.

P/N 78216x74.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 4 Function

Repair #

POWER TRANSMISSION

Repair Description

Repair Code / Allowance

TRANSMISSION; HYDRAULIC; CONTROL continued 4216

4216

Shift Cartridge-any. (1)

4216

Cartridge c/w Shift coil. (1)

4216

Shift Coil-any. (1)

0.5

4216

8400 Transmission Shift Coil. (1)

0.5 0.5

424

Control System. G710B - 780B 424

8400 Transmission Controller.

424

Transmission Shifter Assy c/w Printed circuit board.

2.5

1.5

424

Transmission Shifter Bellows.

0.5

424

8400 Transmission Harness (Lower).

1.5

0.5

424

8400 Transmission Harness (Upper).

0.5

426

Gearbox; Transmission mounting. G710B - 780B 426

Transmission Mounts c/w bolts, nuts. (each)

0.5

426

Transmission Frame Mounts. (cut off/ reweld each)

2.5

GEARBOX, TRANSFER CASE 430

General and Common Info about 431 - 436 G710B - G780B

431

Gearbox; Transfer Case; G710B - 780B

4314

43141

431

8400 Transmission Input Seal. (Upper).

0.5

431

8400 transmission Output Seal. (Lower).

0.5

431

Transmission - split case.

431

Transmission Bearing Kit.

2.5

431

Transmission Seal Kit.

4314

8400 Transmission Guard.

0.5

4314

8400 Transmission c/w Lines, driveshafts.Re & Re to / from Chassis.

4314

8400 Transmission, c/w drain and refill. Complete Re & Re.

43141

Input Clutch and Shaft c/w seals.

43141

Reverse Clutch and Shaft c/w seals.

43141

Output Clutch and Shaft c/w seals.

43141

Intermediate Clutch and Shaft c/w seals.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 4 Function

Repair #

POWER TRANSMISSION

Repair Description

Repair Code / Allowance

HYDROSTATIC DRIVE and ALL WHEEL DRIVE SYSTEM 440

General and Common Info about 441- 445 G710B - G780B

441

Hydraulic motor including operating system G726B & G746B 441

Accumulator c/w line and fittings. (1).

2.5

441

Hose Guard. (1).

1.5

0.5

441

Wheel Hub Assy. (1).

4.5

441

Hose c/w fitting; Motor to Frame bulkhead. (2).

0.5

441

Hose c/w fitting; Bulkhead to Motor By-pass valve. (2).

0.5

441

Hose c/w fittings; Motor to Motor displacment valve. (2).

0.5

4411

Hydraulic motor c/w Planetary drive L/H. (1).

4413

Hydraulic motor c/w Planetary drive R/H. (1).

4414

44141

Pump; Suction c/w fittings and gasket. P/N 12723224. Cooler; Main AWD Coller c/w fittings. See Function Group 911-8.

44142 4419

Miscellaneous G726B & G746B

442

Hydraulic Pump; Hydraulic hoses for AWD System G726B & G746B ( AWD Hydraulic Oil Cooler Circuit)

4421

44211

442

Hose; AWD Cooler return to Tank.

P/N 12730889.

442

Hose; AWD Cooler to Distribution valve.

P/N 12726767.

442

Hose; AWD Left Pump to Distribution Valve.

P/N 12730898.

442

Hose; AWD Right Pump to Distribution Valve.

P/N 12726769.

442

Valve; By-pass c/w mounting hardware.

0.5

4421

Pump; AWD Hydraulic pump L/H or R/H c/w fittings.

2.5

0.5

4421

Pumps; AWD Hydraulic pump stack c/w 2 pumps.

44211

Gearbox; AWD Pump Drive c/w drain and fill.

P/N 12727448.

3.5

44211

Gear; L/H Main pump drive gear c/w bearings.

P/N 12730456.

1.5

44211

Gear; R/H AWD pump drive gear c/w bearings.

P/N 12730456.

1.5

44211

Gear; Input shaft drive gear c/w bearings.

1.5

44211

Bearing; Drive gear bearing inner or outer. Any 1 of 6.

44211

Seal; Input shaft seal.

P/N 29577.

1.5

44211

Yoke; Input shaft drive.

P/N 73620.

1.5

P/N 12724805.

P/N 12730457.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 4 Function

Repair #

POWER TRANSMISSION

Repair Description

Repair Code / Allowance

HYDROSTATIC DRIVE and ALL WHEEL DRIVE SYSTEM continued 4422

4424

4422

Valve; L/H Motor By-pass c/w Coil / Cartridge.

P/N 97637.

1.5

4422

Valve; R/H Motor By-pass c/w Coil / Cartridge.

P/N 97638.

1.5

4422

Coil; Motor By-pass c/w mounting nut / seal. Any 1 of 2 P/N 87737.

0.5

4422

Cartridge; Motor By-pass c/w seals. Any 1 of 2.

P/N 97795.

0.5

4422

Valve; Motor by-pass shuttle c/w seals. Any 1 of 4.

P/N 97799.

1.5

4422

Kit; Motor By-pass solenoid cartridge seal kit.

P/N 97796.

0.5

4422

Kit; Motor By-pass logic element.

P/N 97796.

0.5

4422

Valve; Free Wheeling Solenoid c/w Coil / Cartridge.

P/N 58740.

1.5

4422

Cartridge; Free Wheeling Valve c/w seal / nut.

P/N 66123.

0.5

4422

Coil; Free Wheeing valve.

P/N 66125.

0.5

4422

Kit; Seal kit for 58740.

P/N 63120.

0.5

4422

Valve; 2 Speed c/w Coil / Cartridge.

P/N 97639.

1.5

4422

Cartridge; 2 Speed c/w seal / nut.

P/N 66123.

0.5

4422

Coil; 2 Speed valve.

P/N 66125.

0.5

4422

Kit; Seal kit for 97639.

P/N 63120.

0.5

4422

Valve; Free Wheeling valve L/H c/w cartridge.

1.5

4422

Cartridge; Free Wheeling valve L/H.

P/N 87968.

0.5

4422

Kit; Seal kit for 87968.

P/N 97801.

0.5

4422

P/N 87967.

1.5

4422

Valve; Free Wheeling valve R/H c/w cartridge. Cartridge; Free Wheeling valve R/H. See L/H above.

4422

Kit; Seal Kit for 87968 R/H. See L/H above.

4424

Tank; AWD Hydraulic tank c/w ret. manifold / fittings. P/N 12731522.

4424

Unit; AWD Pump By-pass c/w fittings.

P/N 12724805.

0.5

4424

Plate; AWD Hydraulic tank access cover.

P/N 12724589.

0.75

4424

Tube; AWD tank filler c/w Cap and dipstick.

P/N 12724596.

0.5

4424

Dipstick; AWD tank level.

0.5

4424

Sensor; AWD Oil temperature c/w drain / fill oil.

P/N 87864.

4424

Sensor; AWD Oil Level c/w drain / fill tank.

P/N 87842.

4424

Sensor; AWD Liquid Fan temperature c/w drain/fill.

P/N 12723260.

P/N 87966.

P/N 12724597.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 4 Function

Repair #

POWER TRANSMISSION

Repair Description

Repair Code / Allowance

0.25

HYDROSTATIC DRIVE and ALL WHEEL DRIVE SYSTEM continued 444

Hydraulic Pump; Hydraulic hoses for AWD System G726B & G746B ( Wheel Motor Circuit ) 444

Hose; AWD L/H Motor By-pass to Frame bulkhead. Any 1 of 2.

0.5

444

Hose; AWD R/H Motor By-pass to Frame bulkhead. Any 1 of 2.

0.5

0.25

444

Hose; AWD L/H Frame bulkhead to L/H Drive motor. Any 1 of 2.

0.75

0.25

444

Hose; AWD R/H Frame bulkhead to R/H Drive motor. Any 1 of 2.

0.75

0.25

444

Hose; AWD L/H Drive Motor to L/H 2-speed Valve. Any 1 of 2.

0.75

0.25

444

Hose; AWD R/H Drive Motor to R/H 2-speed Valve. Any 1 of 2.

0.75

0.25

444

Protector; Hose Front Left or Right Hand side.

0.5

0.25

444

P/N 97823.

Hydraulic Pump; Hydraulic hoses for AWD System G726B & G746B ( AWD Speed Sensors Circuit ) 444

Sensor; AWD Front Speed c/w jam nut. Any 1 of 2.

444

Sensor; AWD Rear Speed c/w jam nut.

444

Disc; AWD Rear pick-up c/w mounting hardware.

444

Bracket; AWD Rear sensor mounting c/w hardware.

444

P/N 87990.

0.5

1.5

0.5

P/N 12725865.

3.5

P/N 12725997.

0.5

P/N 12726333.

Hydraulic Pump; Hydraulic hoses for AWD System G726B & G746B ( AWD Speed Sensor Circuit / Main Harness ) 444

Harness; AWD Front Speed sensor.

444

Harness; AWD Rear Main harness.

P/N 12726779.

444

Harness; AWD Console.

P/N 12726825.

2.5

0.5

444

Switch; Clutch pressure.

P/N 400220.

0.5

444

Switch; AWD Hydraulic oil pressure.

P/N 402101.

0.5

444

Switch; Hydraulic Pressure. Any 1 of 2.

0.5

0.25

445

P/N 12726780.

P/N 400220.

Hydraulic Pump; Hydraulic hoses for AWD System G726B & G746B ( Free Wheeling Circuit ) 445

Hose; AWD L/H Pump to L/H Free Wheel Valve. Any 1 of 2.

445

Hose; AWD R/H Pump to R/H Free Wheel Valve. Any 1 of 2.

0.25

445

Hose; AWD L/H Free Wheel valve to Tank return.

0.75

0.25

445

Hose; AWD R/H Free Wheel valve to Tank return.

0.75

0.25

445

Hose; AWD L/H Free wheel valve to Free Wheel Solenoid.

0.25

445

Hose; AWD R/H Free wheel valve to Free Wheel Solenoid.

0.25

445

Hose; AWD Free wheel solenoid to Main pump case drain.

0.25

445

Hose; AWD Free wheel solenoid to Tank return manifold.

0.25

445

Hose; AWD Free wheel solenoid to R/H 2-Speed valve.

1.5

0.25

445

Hose; AWD R/H Free wheel valve to R/H Motor By-pass Valve.

1.5

0.25

445

Hose; AWD L/H Free wheel valve to L/H Motor By-pass Valve.

1.5

0.25

445

Hose; AWD R/H Free wheel valve to R/H Lower Motor by-pass.

1.5

0.25

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 4 Function

Repair #

POWER TRANSMISSION

Repair Description

Repair Code / Allowance

1 44

HYDROSTATIC DRIVE and ALL WHEEL DRIVE SYSTEM continued 445

Hydraulic Pump; Hydraulic hoses for AWD System G726B & G746B ( Free Wheeling Circuit ) 445

Hose; AWD L/H Free wheel valve to L/H Lower Motor by-pass.

1.5

0.25

445

Hose; AWD R/H 2-speed valve to Tank return line.

0.75

0.25

445

Hose; AWD L/H 2-speed valve to Tank return line.

0.75

0.25

445

Hose; AWD R/H Motor By-pass to Tank Return line.

0.75

0.25

445

Hose; AWD R/H Free Wheel valve to Tank return.

0.75

0.25

445

Hose; AWD L/H Free wheel valve to Free Wheel Solenoid.

0.25

445

Hose; AWD R/H Free wheel valve to Free Wheel Solenoid.

0.25

445

Hose; AWD Free wheel solenoid to Main pump case drain.

0.25

445

Hose; AWD Free wheel solenoid to Tank return manifold.

0.25

445

Hose; AWD Free wheel solenoid to R/H 2-Speed valve.

1.5

0.25

445

Hose; AWD R/H Free wheel valve to R/H Motor By-pass Valve.

1.5

0.25

445

Hose; AWD L/H Free wheel valve to L/H Motor By-pass Valve.

1.5

0.25

445

Hose; AWD R/H Free wheel valve to R/H Lower Motor by-pass.

1.5

0.25

445

Hose; AWD L/H Free wheel valve to L/H Lower Motor by-pass.

1.5

0.25

445

Hose; AWD R/H 2-speed valve to Tank return line.

0.75

0.25

445

Hose; AWD L/H 2-speed valve to Tank return line.

0.75

0.25

445

Hose; AWD R/H Motor By-pass to Tank Return line.

0.75

0.25

445

Hydraulic Pump; Hydraulic hoses for AWD System G726B & G746B ( Charge Circuit ) 445

Hose; R/H AWD Pump from AWD Filter Out.

P/N 12727572.

1.5

0.5

445

Hose; L/H AWD Pump from AWD Filter Out.

P/N 12726652.

1.5

0.5

445

Hose; AWD Charge pump to AWD Filter In.

P/N 12727567.

1.5

0.5

445

0.5

445

Hose; AWD Charge pump Suction. Filter; AWD Hydraulic Cannister c/w fittings.

445

Fitting; AWD Filter In.

P/N 935013.

0.5

445

Fitting; AWD Hydraulic Filter Tee.

P/N 97681.

0.5

445

Fitting; AWD Hydraulic Filter Connector.

P/N 12726752.

0.5

445

Fitting; AWD Charge Pump Suctin Connector.

P/N 12724693.

0.5

P/N 12726753. See Function 911-9.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 4 Function

Repair #

POWER TRANSMISSION

Repair Description

Repair Code / Allowance

DRIVESHAFT 450

General and Common Info about 451 G710B - G780B

451

Driveshaft, None - AWD Pump Drive G710B - G730B 451

Driveshaft; Gearbox Driveshaft c/w universal joint.

P/N 12730390.

451

Tube; Gearbox driveshaft.

P/N 12724812.

451

Yoke; Flanged c/w mounting hardware.

P/N 73633.

1.5

451

Coupler; Driveshaft to Gearbox c/w hardware.

P/N 73632.

451

Washer; Star Driveshaft coupler.

P/N 81156.

0.5

451

Driveshaft, None - AWD Pump Drive G740B - G780B 451

Driveshaft; Gearbox Driveshaft c/w universal joint.

P/N 12726572.

3.5

451

Tube; Gearbox driveshaft.

P/N 12730686.

2.5

1.5

451

Yoke; Flanged c/w mounting hardware.

P/N 73633.

451

Coupler; Driveshaft to Gearbox c/w hardware.

P/N 73632.

451

Washer; Star Driveshaft coupler.

P/N 81156.

0.5

451

Driveshaft, AWD complete G726B only 451

Driveshaft; Gearbox Driveshaft c/w universal joint.

P/N 12724811.

451

Tube; Gearbox driveshaft.

P/N 12724813.

451

Yoke; Flanged c/w mounting hardware.

1.5

451

Coupler; Driveshaft to Gearbox c/w hardware.

451

Washer; Star Driveshaft coupler.

P/N 81156.

0.5

451

P/N 73633. P/N 73632.

Driveshaft, AWD complete G746B only 451

Driveshaft; Gearbox Driveshaft c/w universal joint.

P/N 12730942.

451

Tube; Gearbox driveshaft.

P/N 12730941.

451

Yoke; Flanged c/w mounting hardware.

1.5

451

Coupler; Driveshaft to Gearbox c/w hardware.

451

Washer; Star Driveshaft coupler.

0.5

4513

P/N 73633. P/N 73632. P/N 81156.

Driveshaft, Pump Gearbox U-Joint G710B - G780B 4513

Joinjt; Universal Gearbox driveshaft. Any 1on all Models. Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 4 Function

Repair #

POWER TRANSMISSION

Repair Description

Repair Code / Allowance

0.5

2.5

0.5

FRONT AXLE; REAR AXLE 460

General and Common Info about 461 - 468 G710B - G780B

461

Front axle. G710B - G780B Note: Steering components are in Group 6.

4619

Miscellaneous G710B - G780B

463

Rear axle; Differential; Driveshaft G710B -780B

4631

Tandem Drive G710B - G780B 4631

Tire; Tandem Drive.

4631

Tandem; Drive case c/w brakes, main & stub axle assy. Any 1 of 2.

4631

Chain;Tandem drive c/w Cover plate removed.

4631

Sprocket; Tandem drive Main Axle. Sprocket; Stub axle c/w Brake housing.

4631 4631

Any 1 of 4. Any 1 of 4.

Any 1 of 2. See Function 517-3.

4631

Seal; main axle, tandem drive.

See Function 4632.

4631

Bearing; main axle.

See Function 4632.

4631

Drain/Flush; Tandem case.

Any 1 of 2.

4631

Cover; Tandem Brake Line protection.

Any 1 of 4.

0.5

4631

Step; Tandem Man c/w mounting hardware.

Any 1 of 2.

4631

Dipstick; Tandem level c/w sealing ring.

Any 1 of 2.

0.5

4632

Any 1 of 2. See Function 4632.

0.5

Plate; Tandem case Centre cover. Axle; Main tandem drive c/w seal and bearing.

Differential G710B - 740B 4632

Differential c/w tandem and wheels.

4632

Differential c/w axles and tandem sleeves, Tandems Off.

( Roll Out / Roll In ). Re & Re.

4632

Differential Carrier c/w bearings and Lock- Unlock.

Re & Re.

4632

Case and Nest c/w bearings and Seals.

Re & Re.

4632

Gears; Crown and Pinion.

1.5

4632

Sleeves: tandem c/w bushings.

4632

Seal; differential input.

4632

Axle; Main tandem drive c/w seal and bearing.

4632

Seal; main axle, tandem drive.

4632

Bearing; main axle.

4632

Housing; Differential c/w total tear down and built up.

Any 1 of 2.

1.5

Any 1 of 2.

0.5

Any 1 of 2.

0.5

Any 1 of 2.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 4 Function

Repair #

POWER TRANSMISSION

Repair Description

Repair Code / Allowance

FRONT AXLE; REAR AXLE continued 463

Differential G780B only. 4632

Differential; c/w tandem and wheels.

4632

Differential; c/w axles and tandem sleeves, Tandems Off.

Re & Re.

4632

Differential; Carrier c/w bearings and Lock- Unlock.

Re & Re.

4632

Shaft; Input c/w bearings, Yoke, Seals.

Re & Re.

4632

Seal; Input shaft c/w New Locking nut.

4632

Bushing; Tandem Sleeve, Short ( Inner ).

Any 1 of 2.

1.5

4632

Bushing; Tandem Sleeve, Long ( Outer ).

Any 1 of 2.

1.5

4632

Spur gear; Final drive c/w bearings, Side Housing.

Re & Re.

4632

Bull gear; Final drive c/w bearings.

Re & Re.

4632

Pump; Differential Lube Oil pump.

4632

Crown gear; Differential.

4632

Pinion gear; Differential .

4632

Axle; Main c/w bearing and seal.

4632

Sleeve; Tandem c/w bushings.

4632

1.5

4632

Differential; Drain / Flush / Fill. Lock - unlock; c/w piston and housing.

See Function 4686.

4632

Valve; Lock - unlock.

See Function 4686.

4632

Fork; Lock - unlock.

See Function 4686.

4632

Collar; Lock - unlock.

See Function 4686.

4632

Line; Hydraulic lock cylinder to valve.

4633

( Roll Out / Roll In ).

Any 1 of 2.

See Function 4686.

Hub; Hub reduction unit. G710B - 780B Note: Not Applicable.

4634

Driveshaft G710B - G780B

4635

4634

Shaft; Driveshaft Upper c/w U-joints.

4634

Tube; Driveshaft Upper.

4634

Yoke; Driveshaft Upper.

4634

Joint; Universal c/w mounting hardware.

4634

Shaft; Driveshaft Lower c/w U-joints.

4634 4634 4634

Joint; Universal c/w mounting hardware.

Any 1 of 2.

3.5

Tube; Driveshaft Lower.

Yoke; Driveshaft Lower.

Any 1 of 2.

Gearbox; Distributing G710B - G780B

Note: Not Applicable. Classification of Codes

1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 4 Function

Repair #

POWER TRANSMISSION

Repair Description

Repair Code / Allowance

FRONT AXLE; REAR AXLE continued 4636

Axle Casing G710B - G780B Note: Not Applicable

4637

Drive Shaft bearing / Joint G710B - G780B

4638

Note: See Function 4634

Drive Shaft seal G710B - G780B Note: Not Applicable

4639

Miscellaneous G710B - G780B Note: Not Applicable

468

Differential Lock, with Control G710B - G746B

4686

Differential Lock, with Control G710B - G746B 4686

Collar; Differential Locking.

0.5

4686

Fork; Differential Locking.

1.5

0.5

4686

Cylinder; Differential Lock c/w piston and spring.

1.5

0.5

4686

Switch; Differential Lock c/w harness.

0.5

4686

Kit; Differential Lock cylinder.

4686

Differential Lock, with Control G780B only 4686

Sleeve; Differential Pinion.

4686

Gear; Spider Pinion.

4686

Gear; Shift Clutch.

1.5

4686

Clutch; Shifter c/w mounting hardware.

1.5

4686

Fork; Differential Lock shifter.

4686

Cylinder; Differential Lock c/w Piston, Rail, Spring.

0.5

4686

Cylinder; Diff Lock Re-seal.

4686

Differential Hydraulic Circuit G710B - G746B 4686

Hose; Transmission filter supply to Solenoid valve. P/N 78220 x 28.

1.5

0.5

4686

Hose; Solenoid valve to Clutch housing return.

P/N 78221 x 17.

0.5

4686

Hose; Solenoid valve to Lock cylinder apply.

P/N 78221 x 36.

0.5

4686

Hose; Lock cylinder to Solenoid return.

P/N 78220 x 36.

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 4 Function

Repair #

POWER TRANSMISSION

Repair Description

Repair Code / Allowance

FRONT AXLE; REAR AXLE continued 4686

Differential Hydraulic Circuit G710B - G746B 4686

Valve; Lock - Unlock Solenoid c/w mounting hardware.

4686

Cartridge; Locking solenoid c/w seals.

0.5

4686

Coil; Locking solenoid.

0.5

4686

Kit; Seal kit.

4686

Differential Hydraulic Circuit G780B only 4686

Hose; Transmission filter supply to Solenoid valve. P/N 78220 x 28.

1.5

0.5

4686

Hose; Solenoid valve to Clutch housing return.

P/N 78220 x 48.

1.5

0.5

4686

Hose; Solenoid valve to Lock cylinder apply.

P/N 78221 x 12.

2.5

0.5

4686

Hose; Lock cylinder to Solenoid return.

P/N 78220 x 18.

2.5

0.5

4686

Valve; Lock - Unlock Solenoid c/w mounting hardware.

2.5

4686

Cartridge; Locking solenoid c/w seals.

0.5

4686

Coil; Locking solenoid.

0.5

4686

Kit; Seal kit.

MISCELLANEOUS 490

General and Common Info about 491 G710B - G780B

491

Oil Cooler; transmission. G710B -G780B

4911

Oil Cooler; Transmission G710B - G780B 4911

4912

Oil cooler; transmission. Line G710B - G780B

4918

4912

Hose; Cooler to transmission In circuit.

4912

Hose; Cooler return to Tranmission.

0.5

Note: Not Applicable

G710B - G780B Note: Not Applicable

Mounting Parts G710B - G780B

4919

Miscellaneous Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 5 BRAKES Function

Repair #

Repair Description

Repair Code / Allowance

GENERAL 500

Comprehensive Info about Brakes G710B - 780B

WHEEL BRAKE 510

General and Common Info about 511 - 517 G710B - G780B

517

Rear Wheel Brake; Wet Brake G710B - G780B

5173

Disc G710B - G780B 5173

Disc; Reaction complete set.

P/N 37935.

0.5

5173

Disc; Friction complete set.

P/N 37934.

0.5

5174

Pressure Plate G710B - G780B Note: Not Applicable.

5175

Piston; Piston Seals G710B - G780B 5175

Piston; Brake apply c/w sealing rings.

5175

Rings; Brake piston sealing complete set.

5175

Rings; Sealing Rings Back-up.

0.5

5176

P/N 37861.

Housing; Inner Housing G710B - G780B 5176

Housing; Brake c/w piston, sealing rings, stub axle. Tires off. Re & Re.

5176

Housing; Brake bare.

5176

Housing; Inner Brake.

5176

Hub; Inner drive c/w lock rings.

5176

Bearing; Inner hub support.

5176

Bearing; Outer Brake housing support.

5176

Axle; Stub axle c/w seal and support bearing.

5176

Axle; Stub axle only.

1.5

0.5

5176

Brake Adjustment / Bleed. Any 1 of 4.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 5 BRAKES Function

Repair #

Repair Description

Repair Code / Allowance

HYDRAULIC BRAKE SYSTEM continued 520

General and Common Info about 520 - 527 G710B - G780B

520

Pedal; Brake pedal and arm c/w bushing.

0.5

520

Flange; Boot mounting c/w screws.

0.5

520

Boot; Brake pedal c/w mounting flange.

0.5

520

Rod; extension c/w clevis and locking nut.

0.5

520

Plate; Brake pivot c/w shoulder screw.

0.5

520

Plate; Inner pivot.

0.5

520

Plate; Outer pivot.

0.5

520

Switch; Brake light c/w mounting bracket.

1.5

0.5

520

Bracket; Brake Booster mounting c/w mounting hardware.

521

Master cylinder; brake servo. G710B - 780B 521

Master cylinder c/w booster assy.

521

Master cylinder only.

1.5

0.5

1.5

521

Master cylinder repair kit.

521

Switch; Brake Master / Booster.

P/N 53034.

521

Reservoir; Brake Master / Booster.

P/N 58747.

1.5

521

Motor; Brake Back-up c/w pump and seal.

P/N 76287.

521

Kit; Brake Booster seal kit.

P/N 76285.

1.5

521

Master Cylinder; Drain and Fill.

0.5

522

Brake Line G710B - G780B 522

Hose; Clutch Booster to Brake Booster.

522

Hose; Transmission Regulator to Brake Booster.

522

Hose; Brake Master to Tandem Wheel brake housings. Any 1 of 4.

1.5

522

Brake System; Prime / Bleed / Adjust.

1.5

527

Any 1 of 4.

Brake Booster G710B - G780B

5272

Brake Accumulator G710B - G780B

5273

Pressure Converter; Booster G710B - G780B 5273

Booster assembly only.

5273

Booster repair Kit. Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 5 BRAKES Function

Repair #

Repair Description

Repair Code / Allowance

PARKING BRAKE continued 550

General and Common Info about 551 - 555 G710B - G780B

551

Brake Linkage G710B - G780B 551

Disc; Parking Brake c/w mounting hardware.

551

Yoke; Lower Parking brake mount c/w hardware.

P/N 87575.

P/N 12725865.

1.5

551

Intensifier; Parking Brake c/w mounting hardware.

P/N 12726367.

2.5

0.5

551

Bracket; Parking brake intersifier c/w hardware.

P/N 12726411.

1.5

551

Line; Parking brake solenoid valve to intensifier.

551

Valve; Parking Brake apply c/w coil / cartridge.

P/N 12730053. P/N 12726409.

2.5

1.5

551

Accumulator; Parking Brake.

P/N 12726408.

551

Cartridge; Solenoid valve.

P/N 66123.

0.5

551

Coil; 24-volt solenoid valve.

P/N 66125.

551

Valve; Check valve solenoid valve.

P/N 12727442.

0.5

551

Valve; Relief valve solenoid valve.

P/N 12727443.

0.5

P/N 11145151.

552

Caliper Brake G710B - G780B 552

Brake; Parking brake unit c/w Piston and seals.

552

Switch; Parking Brake pressure c/w fittings.

P/N 12726662.

552

Hose; Parking brake supply from valve assy.

P/N 12726409.

0.5

5522

Brake Friction Lining G710B - G780B

5529

5522

Disc; Parking brake friction.

0.5

5522

Lock; Friction disc to caliper.

0.5

5522

Disc; Parking Brake Adjustment.

Miscellaneous G710B - G780B

555

Failsafe Brake G710B - G780B

5551

Failsafe Brake Valve G710B - G780B

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 6 STEERING Function

Repair #

Repair Description

Repair Code / Allowance

GENERAL 600

Comprehensive Info about Sterring G710B - G780B

STEERING AXLE 620

General and Common Info about 622 - 648 G710B - G780B

622

Steering axle; steering spindle; driving. G710B - G746B 622

Front axle; c/w pivot bearings.

1.5

622

Front axle Hub c/w bearings (1).

0.5

622

Front axle king pin (1).

6221

Steering Spindle G710B - G746B 6221

Spindle; Front Axle spindle c/w bearings and King Pin. Any 1 of 2.

6221

Spacer; Spindle Upper or Lower spacer.

6222

Any 1 of 2.

0.5

Steering Knuckle; Retainer G710B - G746B 6222

Knuckle; Steering Axle c/w mounting hardware.

Any 1 of 2.

6222

Knuckle; Spacer c/w lock pin.

Any 1 of 4.

0.5

6222

Pin; Knuckle swivel pin c/w bushings / seals.

Any 1 of 2.

0.5

6222

Shim; Knuckle Shim adjust pack.

1.5

0.5

6223

Steering Knuckle Joint Bearing G710B - G746B 6223

Bearing; Knuckle Pin.

6223

Seal; Knuckle bearing.

6223

Cap; Knuckle Pin End cap.

6225

Any 1 of 4. Any 1 of 4.

Steering Drag Link G710B - G746B 6225

Link; Front Axle Drag c/w L/H / R/H Yokes.

6225

Yoke; Drag Link L/H c/w jam nut.

1.5

0.5

6225

Yoke; Drag Link R/H c/w jam nut.

1.5

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 6 STEERING Function

Repair #

Repair Description

Repair Code / Allowance

STEERING AXLE continued 6226

Pivot Block G710B - G746B 6226

Pivot Block; c/w bearings R/H.

1.5

0.5

6226

Pivot Block; c/w bearings L/H.

1.5

0.5

6226

Pin; Pivot Block locking c/w thrust / lock nut.

0.5

6226

Bushing; Pivot Block small.

Any 1 of 4.

0.5

6226

Bushing; Pivot Block large.

Any 1 of 4.

0.5

622

Any 1 of 2.

Steering axle. G780B only 622

Front axle; c/w pivot bearings.

1.5

622

Front axle Hub c/w bearings.

Any 1 of 2.

0.5

622

Bearing; Inner Hub c/w seal.

Any 1 of 2.

0.5

622

Bearing; Outer Hub c/w locking hardware.

Any 1 of 2.

0.5

622

Front axle king pin.

622

Pin; Front Axle Pivot.

622

Bearings; Front Axle pivot.

0.5

622

Block; Front Axle pivot mount c/w Arc Air off / Re-weld On.

6221

Any 1 of 2.

Steering Spindle G780B only 6221

Spindle; Front Axle spindle c/w bearings and King Pin. Any 1 of 2.

6221

Spacer; Spindle Upper or Lower spacer.

6221

Bearing; Spindle Thrust.

6221

Seal; Hub rear seal c/w backing plate.

6221

Pin; Spindle to drag link c/w locking hardware.

6222

1.5

0.5

Any 1 of 2.

Any 1 of 2. Any 1 of 4.

Steering Knuckle; Retainer G780B only 6222

Knuckle; Steering Axle c/w mounting hardware.

Any 1 of 2.

0.5

6222

Pin; Knuckle swivel pin c/w bushings / seals.

Any 1 of 2.

0.5

6223

Steering Knuckle Joint Bearing G780B only 6223

Bearing; Knuckle Pin.

6223

Seal; Knuckle bearing.

Any 1 of 4.

6223

Cap; Knuckle Pin End cap.

Any 1 of 4.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

0.5

GROUP 6 STEERING Function

Repair #

Repair Description

Repair Code / Allowance

STEERING AXLE continued 6225

Steering Drag Link G780B only 6225

Link; Front Axle Drag c/w L/H / R/H Yokes.

2.5

6225

Yoke; Drag Link L/H c/w jam nut.

1.5

0.5

6225

Yoke; Drag Link R/H c/w jam nut.

1.5

0.5

6226

Pivot Block G710B - G746B 6226

Pivot Block; c/w bearings R/H.

1.5

0.5

6226

Pivot Block; c/w bearings L/H.

1.5

0.5

6226

Pin; Pivot Block locking c/w thrust / lock nut.

0.5

6226

Bushing; Pivot Block small.

Any 1 of 4.

0.5

6226

Bushing; Pivot Block large.

Any 1 of 4.

0.5

622

Any 1 of 2.

Front Axle Hub and Knuckle G726B and G746B Note: AWD Only 622

Hub; AWD Front Axle c/w mounting hardware L/H.

622

Hub; AWD Front Axle c/w mounting hardware R/H.

622

Guard; AWD Hose c/w mounting hardware.

Any 1 of 2.

1.5

622

Knuckle; AWD Front Axle c/w mounting hardware.

Any 1 of 2.

622

Pin; AWD Hub King Pin.

Any 1 of 4.

1.5

622

Bushing; AWD Axle King Pin.

Any 1 of 4.

1.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 6 STEERING Function

Repair #

Repair Description

Repair Code / Allowance

0.5

STEERING 640

General and Common Info about 641 - 648 G710B - G780B

641

Steering Wheel; Steering Column; Tilt Steering G710B - G780B 641

Steering wheel c/w Steering Column.

641

Steering wheel.

641

Steering column c/w mounting brkt.

1.5

0.5

641

Steering column Boot.

0.5

641

Support; Steering Column c/w mounting hardware.

1.5

0.5

641

Head; Pedastal c/w switch plate / covers.

2.5

1.5

641

Plate; Switch / Gauge c/w mounting hardware.

641

Bracket; Wheel Tilt U-Bracket c/w mounting hardware.

641

Spring; Head Tilt return.

0.5

641

Bearing; Wheel Tilt support.

641

Support; Pedastal support c/w Lower tilt bearing / bracket.

641

Plate; Lower Pedastal side c/w bearings.

Any 1 of 2.

1.5

0.5

641

Bearing; Flanged Lower side plate.

Any 1 of 2.

641

Link; Pedastal Upper Side link c/w bearings.

Any 1 of 2.

1.5

641

Bearing; Flanged Upper side plate.

Any 1 of 2.

0.5

641

Beam; Pedastal Support c/w upper / lower bushings.

1.5

641

Shaft; Upper Pedastal Pivot.

641

Lever; Wheel tilt lever c/w lock.

1.5

641

Spring; Pedastal Locking c/w mounting hardware.

2.5

641

Lever; Pedastal tilt locking c/w mounting hardware.

1.5

0.5

643

Steering arm; steering link; Wheel lean tie bar. G710B - G746B 643

Wheel lean tie bar c/w Pins.

1.5

0.5

643

Wheel lean; Tie Bar Pin.

Any 1 of 2.

0.5

643

Bearing; Lean Wheel Tie bar.

Any 1 of 2.

0.5

643

Steering arm; steering link; Wheel lean tie bar. G780B only 643

Wheel lean tie bar c/w Pins.

2.5

643

Wheel lean; Tie Bar Pin.

Any 1 of 2.

643

Bearing; Lean Wheel Tie bar.

Any 1 of 2.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 6 STEERING Function

Repair #

Repair Description

Repair Code / Allowance

STEERING continued 645

Hydraulic equipment. G710B - 746B

6451

Cylinder; Steering c/w pins, bearings.

Any 1 of 2.

1.5

6451

Bearings; Steering Cylinder mounting.

Any 1 of 4.

0.5

6451

Kit; Steering Cylinder packing.

Any 1 of 2.

1.5

6451

Rod; Steering Cylinder.

Any 1 of 2.

0.5

6451

Piston; Steering Cylinder.

Any 1 of 2.

0.5

6451

Barrel; Steering Cylinder.

Any 1 of 2.

1.5

6451

Valve; Steering Cushion c/w mounting hardware.

1.5

0.5

2.5

1.5

6451

Hydraulic equipment. G780B only 6451

Cylinder; Steering c/w pins, bearings.

6451

Bearings; Steering Cylinder mounting.

6451

Kit; Steering Cylinder packing.

Any 1 of 2.

6451

Rod; Steering Cylinder.

Any 1 of 2.

1.5

6451

Piston; Steering Cylinder.

Any 1 of 2.

1.5

6451

Barrel; Steering Cylinder.

Any 1 of 2.

1.5

6451

Valve; Steering Cushion c/w mounting hardware.

1.5

0.5

6453

Any 1 of 2. Any 1 of 4.

Steering Pump G710B - G780B Note: See Function 4215

6457

Control Valve G710B - G780B 6457

Valve; Steering Orbital c/w mounting hardware.

2.5

1.5

6457

Valve; Steering Cushion.

2.5

1.5

6457

Kit; Seal kit steering cushion.

1.5

6457

Cartridge; steering cushion.

0.5

6459

Line; Fitting; Miscellaneous; Front; Rear. G710B - G780B plus AWD

64591

Hose; Steering cylinder to front frame bulkhead.

Any 1 of 2.

0.5

64591

Hose; Front frame bulkhead to Cushion valve.

Any 1 of 2.

0.5

64591

Hose; Orbital pump to Steering Cushion.

0.5

64591

Hose; Steering Orbital to Tank return.

0.5

64591

Hose; Priority valve to Steering Orbital.

0.5

64591

Hose; Orbital Load Sense.

0.5

Any 1 of 2.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 6 STEERING Function

Repair

Repair Description

Repair Code / Allowance

1.5

STEERING continued 6459

Line, Fitting, Miscellaneous, Front, Rear. G710B - G780B plus AWD

64592

Line, Fitting, Miscellaneous, Rear G710B - G780B plus AWD Supplementary steering.

647

G710B - 780B 6471

Supplementary Steering, Lines, Fittings. G710B - G780B Plus AWD 6471

Hose; Supplementary Steering Unit to Check valve.

6471

Hose; Supplementary Steering Unit to Check valve.

6471

Hose; Main Hydraulic pump to Supplementary Unit.

6471

Hose; Main Hydraulic pump to Supplementary Unit.

6471

Hose; Supplementary Unit to Tank return.

6471

Hose; Supplementary Unit to Tank return.

6472

G780B only. G780B only. G780B only.

Supplementary Steering Pump and Motor G710B - G780B Plus AWD 6472

Supplementary steering c/w pump/motor. New Install.

6472

Supplementary steering Control System.

6472

Supplementary pump.

6472

Supplementary motor.

6473

Supplemental Steering Control System G710B - G780B Plus AWD 6473

Pump check valve.

1.5

0.5

6473

Pump relief valve.

0.5

6473

Coupler; electric motor to hydraulic pump

6473

Motor Solenoid.

1.5

0.5

6473

Motor Pressure switch.

1.5

0.5

6473

Wiring Harness.

2.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 6 STEERING Function

Repair

Repair Description

Repair Code / Allowance

0.5

STEERING continued 648

Wheel Lean System. G710B - G780B 648

Bearing; Leaning wheel mount c/w snap ring.

648

Valve; Leaning wheel Relief c/w mounting studs.

648

Valve; Leaning wheel Check valve.

648

Leaning wheel counter balance valve.

648

Hose; Leaning wheel Cylinder to Frame Bulkhead.

Any 1 of 2.

1.5

0.5

648

Hose;Frame Bulkhead to Counterbalance valve.

Any 1 of 2.

1.5

0.5

648

Hose; Counterbalance valve to Main Control Manifold.

1.5

0.5

6481

Any 1 of 2.

EEC.

Any 1 of 2.

Wheel Lean Cylinder G710B - G780B 6481

Cylinder; Leaning wheel c/w bearings.

1.5

6481

Kit;Leaning wheel cylinder.

Any 1 of 2.

1.5

6481

Rod;Leaning wheel cylinder.

Any 1 of 2.

1.5

6481

Barrel;Leaning wheel cylinder.

Any 1 of 2.

1.5

6481

Nut; Leaning Wheel cylinder.

Any 1 of 2.

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 7 FRAME WHEEL UNIT Function

Repair #

Repair Description

Repair Code / Allowance

110

GENERAL 700

Comprehensive Info about Frame and Wheels G710B - G780B

FRAME 710

General and Common Info about 711 - 716 G710B - G780B

711

Frame, complete G710B - G780B 711

Frame; c/w Front and Rear section, replace new.

711

Paint; c/w Sandblast / Wash / Prime / Mask / Paint.

7117

Re & Re.

Frame Front G710B - G780B 7117

Frame; Front Section only, replace new.

7117

Paint; c/w Sandblast / Wash / Prime / Mask / Paint.

7118

Re & Re.

Frame Rear G710B - G780B 7118

Frame; Rear Section only, replace new.

7118

Paint; c/w Sandblast / Wash / Prime / Mask / Paint.

715

Re & Re.

Protection, Transmission Guard, Belly Pan, Front Hose Guard G710B - G780B 715

Guard; transmission upper.

715

Guard; transmission lower.

715

Guard; bellypan.

715

Cover; front hose.

715

Cover; rear hose.

715

Cover; Hydraulic Manifold c/w mounting hardware.

715

Cover; Hydraulic Manifold section. L/H or R/H.

1.5

0.5

715

Cover; Front Frame Bulkead c/w mounting hardware.

0.5

715

Support; Belly Pan Rear c/w weld / Clean / Prime / Paint.

Any 1 of 2.

715

Support; Belly Pan Front c/w weld / Clean / Prime / Paint.

Any 1 of 2.

716

Any 1 of 2. Any 1 of 5.

Counterweight, Push Block. G710B - G780B 716

Push Block; front.

716

Wear Plates; Push Block.

716

Decal; Push Block.

Any 1 of 3.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

0.5

GROUP 7 FRAME WHEEL UNIT Function

Repair #

Repair Description

Repair Code / Allowance

FRAME LINK / ARTICULATION continued 740

General Info about Frame Link complete. G710B - G780B 740

Lug; Pivot Front Hinge L/H and R/H.

Any 1 of 2.

0.5

740

Lug; Pivot Rear Hinge L/H and R/H.

Any 1 of 2.

0.5

740

Restrictor; Wing Articulation R/H.

740

Restrictor; Wing Articulation L/H.

740

Pin; Articulation Locking.

0.5

741

L/H and R/H.

Any 1 of 2.

Bearings G710B - G780B 741

Bearings; upper / lower. (1).

741

Retainer; bearing upper / lower. (1)

2.5

0.5

741 741

Pin; upper.

0.5

Pin; lower.

0.5

741

Lug; pivot, rear hinge. (1).

741

Lug; pivot, front hinge. (1).

741

Bearing; pivot lug. (1).

742

Frame Link. G710B - G780B 742

Pin; cylinder mounting. (1).

742

Restrictor block; articulation. (1).

7421

0.5

Hydraulic Control G710B - G780B 7421

Cylinder; frame link. (1).

7421

Rod; articulation cylinder. (1).

7421

Valve; counterbalance. (1).

1.5

0.5

7421

Hose; main control to counterbalance. (1)

0.5

7421

Hose; counterbalance to cylinder. (1).

0.5

7421

Hose; cylinder to cylinder. (1).

7421

Kit; cylinder packing. (1).

7421

Valve; main control.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

0.5

1.5

GROUP 7 FRAME WHEEL UNIT Function

Repair #

Repair Description

Repair Code / Allowance

0.5

FRAME LINK / ARTICULATION continued 7422

Articulation Indicator G710B - G780B 7422

Gauge; articulation indicator c/w mounting hardware.

7422

Sender; Articulation Indicator c/w mounting hardware.

1.5

0.5

7422

Bracket; Articulation Sender c/w mounting hardware.

0.5

7422

Harness; Articulation Indicator.

0.5

7422

Linkage; Articulation Sender.

0.5

WHEELS 770

General and Common Info about 771 G710B - G780B

771

Wheels, Tire, Rim, Tube. G710B - 780B 771

Wheel; c/w tire, tube and rim. (1).

771

Weights; wheel. (1).

7713

Re & Re. Re & Re.

1.5

0.5

1.5

0.5

1.5

0.5

Tire, Tube G710B - G780B 7713

7715

Tire; c/w tube and valve stem. (1).

Re & Re.

Rim G710B - G780B 7715

774

Rim; c/w lock rings. (1).

Re & Re.

Miscellaneous; spare tire mount. G710B - G780B 774

Spare wheel mount c/w nuts and hold- down.

774

Weights; wheel c/w mounting bolts.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 8 CAB / EXTERIOR / INTERIOR TRIM PARTS / EQUIPMENT Function

Repair #

Repair Description

Repair Code / Allowance

General 800

Comprehensive Info about Cab G710B - G780B

801

Surface Treatment; Paint and Finish. G710B - G780B All Models 801 801

Paint; c/w sandblasting and primer. Paint; Cab only c/w sandblasting and primer.

CAB W/O DOOR; WINDOWS; PANES 810

General and Common Info about 810 - 818 G710B - G780B 810

Manifold brkt; Cab main hydraulic.

0.5

810

Cover; upper door post.

0.5

810

Plate; retainer hydraulic linkage.

0.5

8102

Cab Body G710B - G780B 8102

Cab; Standard.

8102

Cab; Low Profile.

8109

Miscellaneous G710B - G780B

818

Cab mounting. G710B -G780B

818

Rubber mount; front cab c/w bolt and nut. (1)

0.5

818

Rubber mount; rear cab c/w bolt and nut. (1)

0.5

ENGINE HOOD; MUDGUARD; FOOT STEP; FENDER. 820

General and Common Info about 821 - 827 G710B - G780B

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 8 CAB / EXTERIOR TRIM PARTS / EQUIPMENT (continued) Function

Repair #

Repair Description

Repair Code / Allowance

1 82

ENGINE HOOD; MUDGUARD; FOOT STEP; FENDER 821

Engine Hood; Mudguard; Foot Step; Fender. G710B - G780B 821

Engine Hood; Top c/w mounting bolts and fasteners. (1).

1.5

0.5

821

Engine Hood; Side c/w mounting bolts and fasteners. (1).

1.5

0.5

821

Hand Rail; any side or rear c/w mounting bolts.

0.5

821

Spring; Gas Spring door holding c/w mounting parts. (1).

0.5

821

Side Panel; right side or left side c/w mounting hardware. (1).

0.5

821

Latch; c/w key and tumbler.

0.5

821

Hinge; Engine Compartment side doors. (1).

0.5

823

(1).

Radiator Frame G710B - G780B 823

Housing; Radiator c/w Side Doors / Air Deflector / fasteners. (1).

823

Housing; Radiator paint and finish.

823

Door; Side Access c/w Latch / Hinge / Gas Spring / fasteners. (1).

0.5

823

Deflector; Air Flow c/w mounting hardware. (1).

0.5

823

Spring; Gas Spring door holder c/w fasteners. (1).

0.5

825

Mud guards; mud flaps; fenders, front. G710B - G780B 825

Fenders; front c/w mud flaps. (1).

0.5

825

Mud flap; front c/w fasteners. (1).

0.5

825

Fenders; paint and finish, Front. (1set).

826

Mud guards; mud flaps; fenders, rear. G710B - G780B 826

Fenders; rear c/w mud flaps. (1).

0.5

826

Brackets; fenders rear. (1set).

0.5

826

Fenders; paint and finish, rear. (1set).

827

Foot step; hand rail; safety rail; slip protection. G710B - G780B 827

Foot step; cab L/R hand side. (1).

0.5

827

Foot step; rear tandem L/R hand side. (1).

0.5

827

Hand rail; rear engine compartment. (1).

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 8 CAB / EXTERIOR / INTERIOR TRIM PARTS / EQUIPMENT (continued) Function

Repair #

Repair Description

Repair Code / Allowance

DOORS; HATCH; COVER PLATE 830

General and Common Info about 831 - 837 G710B - G780B

831

Door; c/w catch, hinges. (No Glass). G710B - G780B 8311

Door; c/w catch, hinges.(1).

8311

Door; stripped. (1).

8313

Hinges; door c/w fasteners. (1).

0.5

8314

Sealing; door c/w protection molding. (1)

0.5

8315

Catch; door stop. (1).

0.5

834

1.5

0.5

Lock; Handle. G710B - G780B

8341

Lock; Handle. G710B - G780B 8341

Lock; c/w handle and key. (1).

0.5

8341

Latch; door left/right hand. (1).

0.5

8341

Activator; lock left/right hand. (1).

0.5

8341

Rod; activator left/right hand. (1).

0.5

837

Hatch; Cover plate; floor plate; seat deck. G710B - G780B 837

Deck: seat left/right hand. (1).

837

Cover; seat riser. (1).

0.5

837

Cover; seat deck. (1).

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 8 CAB / EXTERIOR / INTERIOR TRIM PARTS / EQUIPMENT (continued) Function

Repair #

Repair Description

Repair Code / Allowance

TRIM PART, OUTSIDE; GLASS; SEALING MOLDING continued 840

General and Common Info about 841 - 844 G710B - G780B

841

Outside trim parts G710B - 780B 841

Decal; outside small. (any 1).

0.5

841

Decal; outside medium. (any 1).

0.5

841

Decal; outside large. (any 1).

841

Decal; grader model. (any 1).

841

Decal; safety signs. (any 1).

0.5

841

Kit; safety sign. (1).

2.5

8416

Rear View Mirror, Outside G710B - G780B 8416

Mirror; rear view outside. (1)

2.5

0.5

8416

Mirror; rear view heated. (1).

2.5

0.5

8416

Mirror; rear view inside. (1)

1.5

0.5

8416

Mirror; outside convex. (1).

0.5

8416

Mirror; outside convex heated. (1).

0.5

8416

Bracket; mirror left or right hand. (1).

0.5

8417

Reflectors; Reflecting Material G710B - G780B 8417

Reflector; amber / red. (any 1).

8417

Sign; Slow moving rear.

843

0.5

Cab Glass, sealing molding. G710B - G780B

8431

Windshield G710B - G780B 843

Glass; front windshield c/w rubber channel/lock.

0.5

843

Glass; lower front c/w rubber channel/lock. (1).

0.5

8433

Rear Window Pane G710B - G780B 8433

Glass; rear c/w rubber channel/lock.

8433

Moulding; rear window. Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

1.5

0.5

GROUP 8 CAB / EXTERIOR / INTERIOR TRIM PARTS / EQUIPMENT (continued) Function

Repair #

Repair Description

Repair Code / Allowance

TRIM PART, OUTSIDE; GLASS; SEALING MOLDING continued 843

Glass; side c/w rubber channel/lock.

0.5

843

Glass; side, split cab c/w rubber channel/lock. (1).

0.5

8439

Other Panes G710B - G780B 8439

Door glass; c/w molding. Upper (1).

0.5

8439

Door glass; c/w molding. Lower (1).

0.5

8439

Molding; Door glass. (1).

0.5

844

Window, openable. G710B - 780B

8445

Window, Openable w/o Lifting Device G710B - G780B 8445

Window; lower vent c/w wiper motor. (1)

8445

Window; lower vent w/o wiper motor.

2.5

0.5

8445 8445

Hinge; lower window. (1).

0.5

Latch; lower window. (1).

0.5

8445

Glass; lower window c/w molding. (1).

0.5

8445 8445

Window; side slider c/w latch. (1).

2.5

0.5

Window; side slider c/w latch, Std. Cab. (1)

2.5

0.5

8445

Window; side slider c/w latch, Low Profile Cab. (1).

2.5

0.5

8445

Window; side slider c/w latch, Split Cab. (1).

2.5

0.5

8445

Glass; side slider c/w molding. (any 1).

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 8 CAB / EXTERIOR / INTERIOR TRIM PARTS / EQUIPMENT (continued) Function

Repair #

Repair Description

Repair Code / Allowance

CAB INTERIOR / UPHOLSTERY continued 850

General and Common Info about 851 - 852 G710B - G780B

851

Upholstery G710B - 780B

8511

Upholstery, Door G710B - G780B

8512

Upholstery, Wall G710B - G780B 8512

Upholstery; Sound suppression - cab rear.

8512

Upholstery; Sound suppression - ceiling.

8512

Cover; upholstery upper front or lower front. (any 1).

0.5

8512

Headliner; front any cab. (1).

0.5

8512

Headliner; rear any cab. (1).

0.5

8512

Headliner; left or right hand any cab. (1).

0.5

8513

Upholstery, Floor G710B - G780B 8513

Upholstery; Sound suppression - floor.

8513

Upholstery; Sound suppression - deck riser. (1).

8513

Upholstery; Sound suppression - seat deck. (1).

8513

Upholstery; Sound suppression - seat deck centre.

8513

Upholstery; Sound suppression - under seat deck. (any 1).

1.5

0.5

852

Operator's Seat. G710B - G780B

8521

Operators Seat complete G710B - G780B 8521

Seat; bucket operator c/w fasteners.

1.5

8521

Seat; suspension operator c/w fasteners.

2.5

0.5

8521

Bracket; seat riser c/w uper and lower.

1.5

0.5

8521

Arm rest; suspension c/w fasteners. (any 1).

0.5

8521

Backrest; suspension seat.

0.5

8521

Shock absorber; suspension seat.

1.5

0.5

8521

Cushion; seat, suspension c/w screws.

0.5

8521

Cushion; backrest c/w screws.

0.5

851

Console; upholstery c/w fasteners.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 8 CAB / EXTERIOR / INTERIOR TRIM PARTS / EQUIPMENT (continued) Function

Repair #

Repair Description

Repair Code / Allowance

CAB INTERIOR / UPHOLSTERY continued 8529

Miscellaneous, Fastening equipment, Operators Convenience Package G710B - G780B 8529

Convenience package; driver c/w mount and screws.

0.5

8529

Ashtray; convenience package.

0.5

8529

Louver; convenience package.

0.5

8529

Console; upholstery c/w fasteners.

0.5

1.5

0.5

PROTECTIVE EQUIPMENT 860

General and Common Info about 865 - 867 G710B - G780B

865

Noise Protection. G710B - G780B 865

867

Protection; noise engine compartment. (any 1). Protecting frame. G710B - G780B

8671

Protecting Frame (ROPS) G710B - G780B 8671

Protecting frame; c/w Std cab shell.

8671

Protecting frame; c/w LP cab shell.

8671

Protecting frame; Upper split cab shell.

8671

Protecting frame; Lower split cab shell.

8671

Link; Protecting frame, c/w fittings Std cab. (any 1).

8671

Link; Protecting frame, c/w fittings Low-Profile cab. (any1).

8672

Protecting Frame (FOPS) G710B - G780B 8672

Protecting cover; FOPS c/w fittings and fasteners.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 8 CAB / EXTERIOR / INTERIOR TRIM PARTS / EQUIPMENT (continued) Function

Repair #

Repair Description

Repair Code / Allowance

87 AIR CONDITIONING UNIT 870

General

872

Air Distribution. G710B - 780B 872

Air intake; c/w filter and screen.

872

Filter; air intake.

872

Tube; air intake left hand all cab's.

872

Louver; air intake. (any 1).

0.5

872

Grille; air distribution lower.

0.5

872

Louver; lower cab outlet. (any 1).

0.5

872

Vent; seat deck air distribution. (any 1).

0.5

872

Filter; fresh air.

0.5

872

Cover; air conditioner unit, under seat.

872

Cover; inside air distribution.

0.5

872

Hose; air distribution. (any 1).

0.5

GROUP 8 CAB / EXTERIOR / INTERIOR TRIM PARTS / EQUIPMENT

Function

Repair #

Repair Description

( continued) 873

Repair Code / Allowance

Heating Unit. G710B - 780B 873

Control; heat control panel.

0.5

873

Coil; heater under seat location.

873

Fan motor; heat/A/C. (1).

0.5

873

Fan; heater motor. (1).

873

Heat; flow control unit.

1.5

0.5

873

Hose; heater to flow control c/w clamps. (1).

873

Hose; flow control to engine c/w clamps. (1).

873

Hose; main box drain c/w clamps.

873

Relay; electrical motor control. (1).

0.5

873

Resistor;electrical motor safety.

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 8 CAB / EXTERIOR / INTERIOR TRIM PARTS / EQUIPMENT (continued) Function

Repair #

Repair Description

87 874

Repair Code / Allowance

0.5

Cooling Unit. G710B - 780B 874

Compressor; A/C .

2.5

874

Belt; compressor A/C.

0.5

874

Coil; compressor control.

0.5

874

Condensor; A/C c/w fittings and fasteners.

874

Evaporator; A/C c/w fittings.

874

Valve; A/C block, c/w bracket.

0.5

874

Receiver/Dryer; A/C c/w fittings.

1.5

874

Hose; condernsor - receiver dryer.

874

Hose; receiver dryer - evaporator.

874

Hose; condensor - compressor.

874

Hose; compressor - evaporator.

874

Switch; Pressure A/C receiver dryer.

874

Brkt; A/C compressor c/w tensioners.

1.5

0.5

874

Bolts; A/C mounting bracket - engine block. (1)

0.5

874

Tensioner; A/C brkt. C/w mounting bolts. (1)

0.5

874

Charge A/C system; c/w receiver dryer.

875

Auxilliary heater; diesel fuel operated.

876

Auxilliary heater; electrically operated.

877

Auxilliary heater; miscellaneous.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 8 CAB / EXTERIOR / INTERIOR TRIM PARTS / EQUIPMENT (continued) Function

Repair #

Repair Description

INTERIOR EQUIPMENT 880

Repair Code / Allowance

General

881

Instrument Panel, Console, Control Panel G710B - 780B 881

Console; side c/w switches and Gauges.

881

Console; side No switches and No gauges.

0.5

881

Screw; thumb screw c/w fasteners. (1).

0.5

0.25

881

Retainer; thumscrew side console. (1).

0.25

881

Rubber strip; side console.

0.5

881

Instrument panel; front console, blank.

1.5

0.5

881

Instrument panel; front c/w switches.

881

Control panel; A/C control, blank.

881

Control panel; A/C control c/w switches.

1.5

882

Other Interior equipment, Pedastal. 882

G710B - 780B Convenience Package: SEE 852 in Section 85.

882

Pedastal Support; c/w pedastal head and linkages.

882

Head; pedastal c/w gauge/switch plate.

0.5

882

Tilt Bracket; pedastal head c/w bearings and spring.

0.5

882

Support; pedastal c/w linkages and lower mount.

2.5

0.5

882

Support; pedastal only.

882

Beam; pedastal support.

882

Link; side pedastal c/w bearings. (1).

882

Shaft; pedastal pivot- upper c/w bushings.

1.5

882

Lever; wheel tilt c/w grip, spring, lock.

0.5

882

Plate; lower pedastal c/w bearings. (1).

882

Bearings; upper pedastal side link. (1).

0.5

882

Cable; pedastal adjuster.

1.5

0.5

882

Spring; gas, pedastal.

1.5

0.5

882

Pedal; foot, pedastal release lower.

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

0.5

1.5

GROUP 8 CAB / EXTERIOR / INTERIOR TRIM PARTS (continued) Function

Repair #

Repair Description

INTERIOR EQUIPMENT 880

Repair Code / Allowance

0.5

General

882

Other Interior equipment, Pedastal. G710B - 780B ( continued ) 882

Rod; lower control. (1).

0.5

882

Ball Joint; lower control rod. (1).

0.5

882

Bolt; control rod ball joint. (1).

0.25

0.5

882

Housing; turn signal.

0.5

882

Plate; flasher mounting.

0.5

884

Seat Belt, other Restraining System G710B - 780B 884

Seat Belt; standard, c/w mounting hardware. (1).

1.5

0.5

884

Seat Belt; retractable 3", c/w mounting hardware. (1).

1.5

0.5

89 MISCELLANEOUS 890

General

891

Exterior Equipment. G710B - 780B

896

891

Cover; Hydraulic Manifold c/w hardware.

0.5

891

Seal; trim manifold cover.

891

Pan; belly, c/w hardware.

891

Fire Extinguisher; external c/w mounting hardware.

891

Kit; anti-vandalism c/w hardware.

891

Guard; fuel cap c/w hardware.

891

Guard; radiator surge tank.

891

Guard; transmission filler.

891

Guard; pedastal head cover.

891

Guard; interior console.

891

Plate; rear lift. (1).

0.5

891

Lug; lift, rear side. (1).

0.5

891

Plate; front lift. (1).

0.5

896

Tool Box, Tools.

896

Box; tool c/w mounting hardware.

2.5

896

Cover; tool box c/w hardware.

896

Paint; sand, prime and paint.

G710B - 780B

897

Instruction Plates, Information Plates. See sub-section 841 Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT Function

Repair #

Repair Description

90 900

Repair Code / Allowance

General Information

91 WORKING HYDRAULICS 910

General Information 9101

Central test connection; function test connection G710B - G780B

9109

Miscellaneous G710B - G780B

911 9111

Tank, Lines, Oil Cooling, Filter, Filling Pump.

9111

Tank; c/w filler, level stick, diffuser. Tank Empty.

0.5

9111

Tank; drain tank or fill.

0.5

9111

Cap; hydraulic tank.

0.5

9111

Filler; hydraulic tank c/w hardware.

1.5

9111

Dipstick; c/w neck and hardware.

0.5

9111

Cover; main hydraulic tank/

0.5

9111

Sensor, oil temperature.

0.5

9111

Sensor, oil level.

0.5

9111

Heater, hydraulic oil immersion

9111

Plug, magnetic hydraulic tank.

0.5

9111

Sensor, liquid temperature fan.

0.5

9112

Line; Fittings; Connecting Block; retainer /

G710B - 780B.

G710B - G780B 91121

Line; fitting; connecting block; retainer; tilt hydraulics

91121

Line; main manifold to swivel valve c/w fittings. Any 1 of 4.

91121

Line; blade tilt from swivel valve to counterbalance valve. Any 1 of 2.

0.5

91121

Line; blade tilt from counterbalance valve to Tilt cylinder. Any 1 of 2.

0.5

91121

0.5

91121

Arm; Swivel valve drive arm c/w mounting hardware. Swivel Valve; see function group 984

91121

Counterbalance Valve; see function group 912.

G710B - G780B

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT Function

Repair #

Repair Description

WORKING HYDRAULICS 911

Repair Code / Allowance

(continued) 91122

Line; fitting; connecting block; retainer; lift hydraulics

91122

Line; blade lift from main manifold upper bulkhead. Any 1 of 4.

0.5

91122

Line; blade lift from bulkhead to counterbalance valve. Any 1 of 4.

0.5

91122

Line; blade lift from counterbalance valve to upper or lower cylinder.

0.5

91122

Line; blade lift from counterbalance to accummulator. Any 1 of 2.

0.5

91122

0.5

91122

Line; blade lift from counterbalance valve to tank return. Any 1. Valve; counterbalance. See function group 912.

91122

Valve; electric float. See function group 912.

91122

Accummulator. See function group 983.

91123

Line; fitting; connecting block; retainer, front and rear frame.

91123

Line; PN 12725702 return manifold to main pump.

91123

Line; PN 12725700 return manifold to min pump return.

0.5

91123

Line; PN 12727566 return manifold to fan motor case drain.

0.5

91123

Line; PN 12725694 return manifold to Hydraulic filter.

91123

Line; PN 12726597 Hydraulic filter to fan motor.

91123

Line; PN 12726598 fan motor to fan control valve.

91123

Line; PN 12724347 priority valve to main hydraulic pump.

91123

Line; PN 12724349 load sense valve to shuttle block.

91123

Line; PN 12725648 main hydraulic manifold to frame bulk head.

0.5

91123

Line; PN 12725712 bulkhead priority valve.

0.5

91123

Line; PN 12730764 priority valve to fan control valve.

0.5

91123

Line; PN 12725713 priority valve to shuttle block.

0.5

91123

Line; PN 12725666 fan control valve to shuttle block.

0.5

91123

Line; PN 78219x73 main control valve bulkhead.

0.5

91123

Line; PN 12724865 return manifold to bulkhead.

0.5

91123

Line; PN 12720533 return manifold to oil cooler.

0.5

91123

Line; PN 12730532 return manifold check valve to oil cooler.

0.5

91123

Line; PN 12730036 priority valve to return manifold.

0.5

91123

Line; PN 12726660 fan control valve to bulkhead fitting.

0.5

G710B - G780B

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT Function

Repair #

Repair Description

WORKING HYDRAULICS 911

Repair Code / Allowance

2.5

0.5

(continued) 9113

Oil Cooling system G710B - G780B

91134

Thermostat G710B - G780B

91135

Oil Cooler

91135

Cooler; Hydraulic oil c/w mounting hardware.

9114

Filters; Hydraulic

9114

Filter; hydraulic oil assy., c/w filter head and mounting hardware.

1.5

9114

Filter; hydraulic filter only.

0.5

9114

Bracket; hydraulic filter c/w mounting hardware.

0.25

9116

Filling Pump

9116

G710B - 780B Pump; filling AWD. See Function Group 445

0.5

912

Working Hydraulics /

G710B - G780B

912 G710B - 780B 9121

Directional valve; control valve G710B - G780B

91215

Float position valve

91215

Valve; blade lift float c/w detent. Any 1 of 2.

91215

Detent; blade lift float section. Any 1 of 2.

0.5

91215

Harness; blade lift float to blade lift cylinder valve. Any 1 of 2.

1.5

91215

Switch; blade lift float energize.

91215

Module; blade lift float c/w mounting hardware.

1.5

91215

Float valve; blade lift c/w coil and cartridge. (1).

0.5

91215

Float valve; blade lift c/w coil and cartridge. EEC. (1).

0.5

91215

Valve; electric solenoid. (1).

0.5

91215

Coil; electric solenoid. (1).

0.5

91215

Kit; seal kit float cartridge. (1).

0.5

91215

Harness; electric float - cab bulk head to float valve. (1).

1.5

0.5

91215

Harness; electric float - cab bulk head to scarifier/plow/dozer.

1.5

0.5

G710B - G780B

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT Function

Repair #

Repair Description

WORKING HYDRAULICS 912

Repair Code / Allowance

(continued)

91216

Directional valve; stabilizer/dozer blade

91216

Hose; PN 12730464 main manifold to rear ripper lock valve. Any 1 of 2.

0.5

91216

Hose; PN 74429 x 113 ripper lock valve to left cylinder. Any 1 of 2.

0.5

91216

Hose; PN 12730672 lock valve to right cylinder. Any 1 of 2.

0.5

91216

Valve; ripper or dozer blade c/w mounting hardware. Any 1 of 2.

1.5

0.5

9121

Directional valve; control valve /

0.5

G710B - G780B

G710B - G780B (continued) 91217

Directional Valve; extra equipment G710B - G780B

91218

High Speed Valve G710B - G780B

Note - None applicable.

91219

Other directional/control valve; auxiliary manifold valve

91219

Valve; sectional auxiliary c/w mounting hardware. Any 1 of 5.

91219

Kit; sectional auxiliary seal kit.

91219

Rods; auxiliary manifold connecting. Any 1 of 3.

0.5

0.25

91219

Caps; end caps auxiliary manifold. Any 1 of 2.

0.25

91219

Manifold; 3 or 5 bank c/w mounting hardware.

0.5

9122

Pressure limiting valve; relief valve /

G710B - G780B. Any 1of 5.

G710B - G780B 91221

Overflow valve, P1 G710B - G780B

91222

Overflow valve, P2 G710B - G780B

91223

Note- None applicable

Note - None applicable

Overflow valve, P3 G710B - G780B

Note - None applicable

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT Function

Repair #

Repair Description

WORKING HYDRAULICS 912

Repair Code / Allowance

(continued) 9122

(continued)

91224

Chock valve; cushion valve; counterbalance valve

91224

Valve; counterbalance c/w mounting hardware. Any 1 of 6

1.5

91224

Cartridge; relief valve.

91224

Reseal; priority valve.

91224

Seal Kit; counterbalance valve . All including EEC. (1).

91224

Cartridge; counterbalance valve. All including EEC. (1).

0.5

91224

Valve; cushion, c/w fittings.

1.5

0.5

91224

Cartridge; cushion valve. (1).

0.5

91224

Seal Kit; cushion valve. (1).

0.5

91224

Valve; single lock c/w fittings. All including EEC. (1)

1.5

0.5

9123

Hydraulic Lock valve /

G710B - G780B

G710B - G780B 91231

Hydraulic Lock valve; stabilizer

91231

Valve; lock valve c/w mounting hardware.

0.5

91231

Check valve; single lock. (1).

0.5

91231

Reilief valve; single lock. (1)

0.5

91231

Seal Kit; single lock check valve. (1).

0.5

91232

Hydraulic Lock valve; dozer blade

91232

Valve, lock valve c/w mounting hardware.

0.5

91232

Cartridge, lock valve.

0.5

91232

Kit; seal kitlock valve.

0.5

91233

Hydraulic Lock valve; pendulum locking cylinder /

G710B - G780B

G710B - G780B. Note- Non applicable. 91234

Hydraulic Lock valve, extra equipment

91234

Valve, lock valve, hydraulic snow wing. Any 1 of 3.

0.5

91234

Cartridge, lock valve.

0.5

91234

Kit; seal kitlock valve.

0.5

G710B - G780B

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT Function

Repair #

Repair Description

WORKING HYDRAULICS 912

Repair Code / Allowance

(continued) 9124

Electric valve; working hydraulics; counterbalance/electric float.

9124

Valve; blade lift float c/w mounting hardware. Any 1 of 2.

9124

Coil; blade lift float valve. Any 1 of 4.

0.5

9124

Cartridge; blade lift float. Any 1 of 4.

0.5

9124

Kit; float valve cartridge. Any 1 of 4.

9124

Bracket; blade lift float mounting. Any 1 of 2.

9124

Valve; dozer blade float c/w mounting hardware.

9125

Block for Valve assembly /

G710B - G780B

G710B - G780B 91252

Main Valve block

91252

Main Control Valve; main hydraulic c/w fittings.

0.5

91252

Valve; manifold section c/w fittings. Any 1 of 10.

0.5

91252

Kit; reseal main control valve. Any 1 of 10.

91252

Section; main control valve inlet.

0.5

91252

Section; main control valve outlet.

0.5

91253

Other Valve block

91253

Main Control; auxillary 3 or 5 section c/w fittings and hardware.

0.5

91253

Section; auxiliary valve, c/w fittings. (1).

0.5

91253

Section; auxiliary inlet, c/w fittings and hardware.

0.5

91253

Section; auxiliary outlet, c/w fittings and hardware.

0.5

91253

Rod; tie, auxiliary manifold. (1).

0.5

91253

Kit; re-seal kit, auxiliary manifold. (1).

0.5

91253

Rod; control, auxiliary manifold. (1).

0.5

91253

Bracket; auxiliary mounting c/w hardware. 3 or 5 section.

2.5

G710B - G780B

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT Function

Repair #

Repair Description

WORKING HYDRAULICS 912

Repair Code / Allowance

(continued) 9126

Connecting valve; shuttle valve

9126

Valve; shuttle c/w mounting hardware. Any 1 of 2

9126

Valve; pilot to close shuttle.

9126

Check Valve; supplementary steering.

9126

Coupler; quick disconnect.

9127

Refilling Valve

G710B - 780B

G710B - G780B Note- None applicable

0.5

9128

Control

9128

Shaft; upper control levers. (1).

9128

Knob; control lever. (1).

0.5

9128

Lever; hydraulic control. (1).

0.75

0.5

9128

Bushing; control lever. (1).

0.5

9128

Locknut; shaft- control lever. (1).

0.5

9128

Thrust; bearing - control lever - upper shaft.

0.25

9128

Rod End; upper, control rod. (1).

0.25

0.5

9128

Shaft; bell crank, lower pedastal.

1.5

0.5

9128

Thrust; bearing, bell crank shaft. (1).

0.5

9128

Bell Crank; lower pedastal control. (1).

0.5

9128

Pin; pivot, bell crank. (1).

0.5

9129

Miscellaneous /

G710B - G780B

G710B - 780B 913 9139

Pump, Working Hydraulics.

9139

Pump; main hydraulic.

9139

4 - Way Valve

9139 9139 9139

Kit; swashplate .

9139

G710B - 780B 3

0.5

1.5

0.5

Cover; front c/w bushings and hardware.

0.5

Cover; rear c/w bushings and hardware.

0.5

1.5

0.5

Seal Kit; main hydraulic pump.

1.5

9139

Compensator; cartridge.

0.5

9139

Cartridge; main relief.

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

MECHANICAL EQUIPMENT 913

Repair Code / Allowance

0.5

(continued) 9139

Pump, Working hydraulics

9139

Pump, transmission hydraulic.

9139

Kit; transmission pump seal kit.

1.5

9139

Idler; transmission gear.

9139

Gear; transmission drive c/w shaft and seals.

9139

Cover; transmission case

1.5

9139

Body; transmission pump.

G710B - G780B

916

Other Hydraulic Equipment G710B - 780B 9161

Motor

9161

Motor; AWD c/w mounting hardware, Right or Left hand.

9161

Motor; AWD bleed and prime.

0.5

9161

Plug; AWD bleeder c/w copper washer.

0.5

9161

Zert; AWD motor grease zert.

0.5

9161

Motor; AWD service ( grease ).

0.5

9162

Pump

G710B - G780B

G710B - G780B 9162

See Function group 9139.

9162

See Function group 9139.

9162

See Function group 9139.

9162

See Function group 9139.

9162

See Function group 9139.

9162

See Function group 9139.

9163

Valve

9163

Valve; priority flow c/w mounting hardware.

0.5

9163

Kit; priority valve seal kit.

9163

Spool; priority valve c/w sealing rings.

0.5

9163

Valve; fan control c/w mounting hardware.

0.5

9163

Kit; fan control seal kit.

9163

Coil; fan control.

0.5

9163

Cartridge; fan control c/w sealing rings.

0.5

9163

Valve; external load sense valve c/w mounting hardware.

0.5

9163

Cartridge; external load sense relief.

0.5

G710B - G780B

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

MECHANICAL EQUIPMENT 916

Repair Code / Allowance

(continued) 9164

Tubing; hose

9164

Hose; 3 or 5 section sense line to shuttle (27").

0.5

9164

Hose; 3 or 5 section supply to priority valve (31").

0.5

9164

Hose; 3 or 5 section return to filter (28").

0.5

9164

Hose; auxiliary valvebank to front frame (each of 4 240").

9164

Hose; auxiliary valvebank to rear frame ( each of 4 150").

9165

Hydraulics mounted on machine for attachments /

G710B - G780B

G710B - G780B Note- Not used at this time. 9169

Other hydraulic equipment G710B - G780B Note- None applicable

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

MECHANICAL EQUIPMENT

Repair Code / Allowance

922 922

Push-Pull Unit; Towing hook.

922

Lug; towing c/w pin and cotter pin.

922

Pin; towing pin rear.

G710B - 780B

923

0.5

Attachments, Grader Misc. (for future use). G710B - 780B

925

Bucket, c/w Cylinders / Tubes and Hoses. (C-Series units) C50 - C80. Note - Not applicable.

926

Attachments, Others. G710B - 780B 9268

Ripper; rear c/w fit to machine.

9268

Box; ripper c/w mounting pins.

0.5

9268

Pull Arm; lower ripper c/w mounting hardware. Any 1 of 2.

9268

Bearings; lower control arm. (each).

0.5

9268

Rod; control assembly Left or Right c/w bearings.

0.5

9268

Bearings; control arm. (each).

0.5

9268

Bracket; mounting to frame Left or Right side c/w hardware.

2.5

0.5

9268

Pins; frame to lift cylinder.

0.5

9268

Cylinder; ripper lift c/w pins and fittings. (each).

1.5

9268

Spacer; ripper cylinder mounting. (each).

0.5

9268

Repair Kit; ripper cylinder.

2.5

9268

Rod; ripper cylinder c/w seal kit.

9268

Shanks; ripper c/w pins and locks.

0.5

9268

Points; ripper shanks c/w locks.

0.25

9268

Tooth Shank; ripper c/w wedge.

0.25

9268

Tip; ripper tooth shank.

0.25

9268

Repaint; ripper c/w clean, sandblast and paint.

9268

Scarifier; clean, sandblast and paint complete.

9268

Box; scarifier c/w mounting hardware.

0.5

9268

Drawbar; scarifier c/w mounting hardware Left or Right (1 0nly).

9268

Scarifier; mid mount complete new install c/w hardware and lines.

9268

Cylinder; scarifier mid mount c/w pins and bushings.

9268

Scarifier; front mount complete install c/w mounting hardware.

9268

Cylinder; front mount c/w pins and bushings.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

1.5

0.5

1.5

0.5

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

MECHANICAL EQUIPMENT 926

Repair Code / Allowance

(continued) 9268

Attachments, Others. (continued)

9268

Bracket; scarifier cross shaft complete new install or replace.

9268

Cross Shaft; scarifier control c/w mounting hardware.

9268

Lift Link; scarifier c/w mounting hardware Left or Right. (1 only).

0.5

9268

Cylinder; scarifier lift / lower c/w mounting hardware.

0.5

9268

Tooth Shank; scarifierbox. (each of 11).

0.5

9268

Tooth Tip; scarifier tooth shank. (each of 11).

0.5

9268

Bearing; drawbar arm.

0.5

9268

Hose;main control valve to front bulkhead, scarifier (185"). (each of 2).

0.5

9268

Hose; front bulkhead to counterbalance valve (23" or 25").

0.5

9268

Hose; counterbalance valve to scarifier cylinder. (steel tube).

0.5

9268

Attachments, Others.

9268

Hose; main control to front bulkhead scarifier ( 185" or 218").

0.5

9268

Hose; scarifier float valve to front bulkhead ( 22").

0.5

9268

Hose; front bulkhead to cylinder (12" or 30").

0.5

9268

Valve; electric float scarifier circuit c/w fittings.

1.5

0.5

9268

Harness; front float valve scarifier circuit.

1.5

9268

Cylinder; scarifier c/w fittings and mounting hardware.

0.5

9268

Repair Kit; scarifier cylinder.

9268

Rod; scarifier cylinder c/w packing kit.

9268

Attachments, Others.

9268

A-Frame; front frame c/w hardware fittings, New install or Remove.

9268

Repaint; clean, sandblast paint complete A-frame.

9268

Yoke; front a-frame c/w mounting hardware.

9268

Pin; upper yoke.

0.5

9268

Pin; drop down block.

0.5

9268

Cylinder; a-frame lift c/w mounting hardware and fittings.

9268

Hose; main control valve to front bulkhead (185") (each of 2).

0.5

9268

Hose; front bulkhead to counterbalance valve (42") (each of 2).

0.5

9268

Hose; counterbalance valve to cylinder (steel tube) (each of 2).

0.5

9268

Hose; main control valve to float valve (185" or 218").

0.5

G710B - 780B Non-Float

G710B Float valve.

G710B - 780B A-frame (std.)

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

MECHANICAL EQUIPMENT 926

Repair Code / Allowance

(continued) 9268

Hose; front bulkhead to A-frame cylinder (48") (each of 2).

0.5

9268

Float Valve; front A-frame c/w hardware and fittings.

1.5

0.5

9268

Harness; front A-frame c/w mounting hardware.

1.5

9268

Attachments, Others.

9268

Cylinder; A-frame c/w mounting hardware and fittings.

9268

Repair Kit; A-frame cylinder.

9268

Rod; A-frame cylinder c/w packing kit.

9268

Attachments, Others.

9268

Windrow Eliminator; c/w mounting hardware / fittings. New Install.

1.5

9268

A-Frame; windrow eliminator c/w mounting brackets / hardware.

9268

G710B - 780B A-frame continued

G710B - 780B Windrow Eliminator 8.5

Brackets; windrow eliminator A-frame c/w mounting hardware.

1.5

0.5

9268

Arm; lifting c/w mounting hardware.

1.5

0.5

9268

Pull Tube; windrow eliminator Left or Right side.

0.5

9268

Arm; stabilizer complete with mounting hardware.

1.5

0.5

9268

Mouldboard; windrow eliminator c/w mounting hardware.

2.5

9268

Cutting Edge; mouldboard c/w mounting hardware.

9268

Bracket; pull tube mounting plate.

0.5

9268

Wheel; mouldboard height control assy., c/w mounting hardware.

2.5

9268

Swivel; wheel c/w guard and hardware.

0.5

9268

Wheel; wheel and rim assy, mouldboard gauge.

0.5

9268

Hub; wheel for mouldboard gauge.

0.5

9268

Bearings; wheel hub.

0.5

9268

Axle; wheel hub.

1.5

0.5

9268

Adjuster; gage wheel height c/w mounting hardware.

0.5

9268

Repaint; clean, sandblast and paint complete.

9268

Hose; rear bulkhead to lock valve (11" or 12.5") (each of 2).

0.5

9268

Hose; lock valve to lift cylinder (28" or 31") (each of 2).

0.5

9268

Cylinder; mouldboard lift c/w mounting hardware.

0.5

9268

Repair Kit; mouldboard lift.

1.5

0.5

9268

Rod; cylinder lift c/w packing.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

MECHANICAL EQUIPMENT

Repair Code / Allowance

927 927

Dozer Equipment; Snow Equipment G710B - 780B

9271

Dozer Blade

9271

Blade; dozer complete new install c/w mounting hardware.

9271

Arms; dozer blade support c/w mounting pins. Any 1 of 4.

9271

Frame; plow harness c/w mounting hardware.

2.5

0.5

9271

Cylinder; dozer blade c/w mounting hardware.

1.5

9271

Chain; support c/w mounting pins.

0.5

9271

Edge; cutting edge c/w mounting hardware. 8', 9' or 10'.

9275

Cylinder

9275

G710B -G780B Scarifier; see Function group 9268

9275

Dozer;

9275

Windrow eliminator; see Function group 9268

9275

Ripper; see Function group 9268

9275

Plow; see Function group 9277

9275

A-frame; see Function group 9271

9277

Snow Wing /

G710B - G780B

see Function group 9268

G710B - G780B 92771

Snow wing; cable

92771

Snow Wing; cable, complete installation. New Install / Remove.

92771

Wing; cable, front mast c/w mounting hardware.

92771

Wing; cable, rear mast c/w mounting hardware.

92771

Mast; front, bare.

0.5

92771

Mast; front c/w slide and guides.

0.5

92771

Guides; front mast c/w mounting hardware. (each of 2).

0.25

92771

Slide; front mast c/w mounting hardware.

0.5

92771

Bracket; front mast c/w mounting hardware.

0.5

92771

Bar; support front mast c/w mounting hardware. (any 1).

92771

Swivel; wing board, front mast.

92771

Cable; lift/lower front mast c/w hardware. (313").

1.5

92771

Cylinder; front mast c/w mounting hardware.

92771

Sheave; front mast upper or lower. (each of 2).

92771 92771

G710B - G780B

0.5

1.5

0.5

Repair Kit; front mast lift.

Barrel; front mast lift c/w mounting hardware.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description MECHANICAL EQUIPMENT

927

Repair Code / Allowance

(continued) 92771

Rod; c/w mounting hardware and packing.

1.5

92771

Rear Mast; c/w mounting hardware, bare.

92771

Rear Mast; c/w guides and slide, mounting hardware.

92771

Swivel; rear mast c/w mounting hardware.

0.5

92771

Brace; support rear mast c/w mounting hardware. (any 1).

92771

Cable; rear mast lift c/w mounting hardware. (44').

1.5

0.5

92771

Rod; c/w mounting hardware and packing.

1.5

92771

Swivel; wing board, front mast.

92771

Cable; lift/lower front mast c/w hardware. (313").

1.5

92771

Cylinder; front mast c/w mounting hardware.

92771

Sheave; front mast upper or lower. (each of 2).

92771

0.5

1.5

0.5

Repair Kit; front mast lift.

92771

Barrel; front mast lift c/w mounting hardware.

92771

Rod; c/w mounting hardware and packing.

1.5

92771

Cylinder; rear lift c/w mounting hardware.

2.5

0.5

92771

Cylinder; rear slide c/w mounting hardware.

2.5

0.5

92771

Shield; ice rear mast c/w mounting hardware.

92771

Chain; rear or front mast c/w hardware.

1.5

92771

Repair Kit; rear lift cylinder.

1.5

92771

Barrel; rear mast lift cylinder c/w mounitng hardware.

92771

Rod; rear mast lift cylinder c/w packing kit.

2.5

92771

Sheave; rear mast c/w mounting hardware.

1.5

0.5

92771

Barrel; rear mast slide cylinder c/w mouniting hardware.

2.5

0.5

92771

Rod; rear mast slide cylinder c/w mounting hardware.

2.5

0.5

92771

Board; wing board, bare.

92771

Board; wing board c/w mounting hardware.

2.5

92771

Edge; wing board c/w bolts.

92771

Shoe; wing board cutting edge c/w hardware.

0.5

92771

Trip; wing board c/w hardware.

92771

Stand-off's; wing board complete, either trip or std., c/w hardware.

92771

Spring; stand - off c/w hardware, trip or std. wing.

1.5

92771

Hose; auxiliary valve to front lift cylinder lock valve (20") ( each of 2).

92771

Hose; front lift cylinder lock to front lift cylinder (60" or 80").

92771

Hose; rear bulkhead to rear cylinder lock valve (24" or 28").

92771

Hose; rear cylinder lock valve to lift cylinder (27" or 60").

92771

Hose; rear cylinder lock valve to slide cylinder (60" or 106").

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

1.5

0.5

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

MECHANICAL EQUIPMENT

Repair Code / Allowance

(continued) 92772

Snow Wing Rear Mount Hydraulic.

92772

Rear Mount; Complete install Lo-Bank hydraulic wing.

92772

Bracket; rear mount c/w hardware. Lo-mount.

92772

Bracket; front mount stand-off c/w hardware. Lo-mount.

92772

Post; front mount c/w hardware, slide and supports.

92772

Plate; inner sldier c/w mounting hardware.

0.5

92772

Bar; spacer front post c/w mounting hardware.

0.5

92772

Rail; front post slider c/w hardware.

0.5

92772

Plate; outer slider c/w mounting hardware.

2.5

0.5

92772

Mount; swivel c/w mounting hardware.

1.5

92772

Guard; front post cylinder.

0.5

92772

Rail; slider front post. (each of 4).

1.5

0.5

92772

Brace; wing support. (each of 3).

92772

Cylinder; dual slide ass'y c/w mounting hardware.

4.5

92772

Repair Kit; front cylinder lift.

92772

Tube; cylinder supply cross-over circuit. (each of 2).

2.5

0.5

92772

Barrel; cylinder lift c/w mounting hardware.

2.5

0.5

92772

Rod; cylinder lift c/w packing and hardware. (long or short).

92772

Cylinder; wing lift c/w mounting hardware.

4.5

1.5

92772

Barrel; cylinder wing lift.

92772

Rod; cylinder wing lift c/w packing.

92772

Repair Kit; cylinder wing lift.

2.5

92772

Hose; auxiliary valve to front mast lock valve ( 22" each of 2).

92772

Hose; front mast lock valve to cylinder (41" each of 2).

92772

Hose; rear bulkhead to rear mast lock valve (18" each of 2)

92772

Hose; rear lock valve to dual cylinder circuit (36" each of 2).

92772

Hose; auxiliary valve to lift cylinder lock valve (35" each of 2).

92772

Hose; lift cylinder lock valve to lift cylinder (49" or 85").

1.5

92772

Hose; lift cylinder lock valve to cushion valve (27" each of 2).

92772

Valve; cushion c/w mounting hardware.

1.5

92772

Stand-off; rear mast inner sleeve (any of 2).

1.5

0.5

92772

Stand-off; rear mast outer sleeve upper c/w mounting hardware.

1.5

0.5

92772

Stand-off; rear mast outer lower sleeve.

1.5

0.5

92772

Arm; stand-off complete ass'y upper.

0.5

92772

Arm; stand-off complete ass'y lower.

0.5

92772

Arm; stand-off complete ass'y front mast.

0.5

92772

Arm; float c/w mounting hardware.

1.5

0.5

92772

Wingboard; complete ass'y.

92772

Edge; wingboard c/w mounting hardware.

1.5

G710B - 780B

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

MECHANICAL EQUIPMENT 9277

Repair Code / Allowance

(continued) 92772

Shoe; wingboard edge c/w mounting hardware.

0.5

92772

Chain; rear safety c/w mounting hardware new install.

1.5

92772

Chain; front safety c/w mounting hardware new install.

1.5

92772

One Way Plow

92772

Plow; complete install New or Remove.

92772

Plow; c/w edges, No Push Frame.

92772

Frame; plow push c/w mounting hardware.

0.5

92772

Arm; inner or outer c/w mounting hardware.

1.5

0.5

92772

Spring; return trip c/w eye bolts and hardware

1.5

0.5

92772

Nose; plate c/w hardware.

92772

Chain: lift c/w shackle and hardware.

1.5

0.5

92772

Shoe; plow c/w mounting hardware. (1).

1.5

92772

Holder; plow shoe c/w mounting hardware. (1).

1.5

0.5

92772

Adjuster; plow frame adjuster c/w mounting hardware. (1).

92772

Swivel; pushframe c/w centre bolt.

92772

Extension; pushframe. (1).

92781

Snow plow; one-way

92781

G710B - 780B

0.5

1.5

0.5

Plow; "One-way" complete installation New or Remove.

92781

Adjuster; plow c/w shoe/holder. (1).

0.5

92781

Shoe; adjuster replace c/w mounting hardware. (1).

1.5

92781

Tube; inner adjuster c/w mounitng hardware. (1).

0.5

92782

Snow plow; V-Plow

92782

Plow; "V" complete installation New and Remove.

92782

Frame; push frame lower c/w mounting hardware

0.5

92782

Arms; upper control arms c/w hardware.

92782

Frame; "A" lifting device c/w hardware.

0.5

92782

Runner; plow runner c/w new install.

92782

Rod; push frame rod c/w hardware.

0.5

9279

Miscellaneous

9278 G710B - G780B

G710B - G780B

9279 G710B - G780B

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

MECHANICAL EQUIPMENT

Repair Code / Allowance

(continued) 929

Miscellaneous equipment G710B - G780B 9292

Lifting and Tie down items.

9292

Plate; front lifting c/w mounting hardware.

9292

Plate; side lifting c/w hardware. Any 1 of 2.

9292

Plate; rear tie down c/w mounting hardware. Any 1 of 2.

9292

Lug; front side tie down. Any 1 of 2.

9299

Miscellaneous

G710B - G780B

G710B - G780B 929

Miscellaneous Equipment; Lifting and Tie-Downs. G710B - 780B. 929

Lug; rear frame tie down. (each of 2).

1.5

929

Lug; side frame tie down. (each of 2).

1.5

929

Plate; lifting front nose.

929

Lug; mid frame New install or Remove. (each of 2).

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

Repair Code / Allowance

GRADING UNIT

981 981

Moldboard G710B - G780B

9811

Cutting edge

9811

Edge; cutting c/w mounting hardware. Any 6' or 7' edge.

9811

Bit; end bit c/w moun ting hardware. Any 1 of 2.

9812

End plate

G710B - G780B 1.5

0.5

4.5

0.5

G710B - G780B 9812

Extension; mouldboard c/w mounting hardware. Left or Right side.

9813

End shoe

9813

Shoe; end shoe mouldboard c/w mounting hardware.

G710B - G780B

982

Moldboard Blade Tilt Circuit. G710B 982

Cylinder; moldboard tilt c/w mounting hardware.

2.5

0.5

982

Repair Kit; moldboard tilt.

982

Rod; moldboard cylinder c/w packing.

982

Barrel; moldboard tilt cylinder.

982

Quadrant; moldboard tilt c/w slides and bushings.(each of 2)

982

Tube; moldboard slide tube c/w duramide. (each of 2).

982

Duramide; moldboard slide tube. (each of 2).

982

Guard; moldboard stone Left or Right side.

0.5

982

Re-shim; moldboard slide upper and lower.

982

Pins; moldboard tilt cylinder mounting.

982

1.5

Moldboard Blade Tilt Circuit G720 - G746B only. 982

Cylinder; moldboard tilt c/w mounting hardware. (each of 2).

982

Repair Kit; moldboard tilt cylinder. (each of 2).

2.5

982

Rod; moldboard cylinder c/w packing.(each of 2).

982

Barrel; moldboard tilt cylinder. (each of 2).

982

Quadrant; moldboard tilt c/w slides and bushings. (each of 2).

4.5

982

Tube; moldboard slide tube c/w duramide. (each of 2).

982

Duramide; moldboard slide tube. (each of 2).

982

Guard; moldboard stoneguard.

1.5

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

GRADING UNIT 982

Repair Code / Allowance

(continued) 982

Moldboard Blade Tilt Circuit

982

Re-shim; moldboard slide upper and lower.

982

Pins; moldboard tilt cylinder mounting.(each of 4pins).

0.5

982

Bolt; quadrant retainer. (each of 2).

0.5

G720 - 746B only.

982

Moldboard Blade Tilt Circuit G780B only. 982

Cylinder; moldboard tilt c/w mounting hardware. (each of 2).

982

Repair Kit; moldboard tilt cylinder. (each of 2).

2.5

982

Rod; moldboard cylinder c/w packing. (each of 2).

982

Barrel; moldboard tilt cylinder. (each of 2).

982

Quadrant; moldboard tilt c/w slides and bushings. (each of 2).

4.5

982

Shims; moldboard upper and lower slide bar. (each of 2 sets).

982

Bushing; moldboard pivot lower. (each of 2).

982

Tie-Bar; moldboard mounting c/w hardware.

982

Re-shim; moldboard slide upper and lower.

982

Pins; moldboard tilt cylinder mounting.(each of 2 pins).

982

Mount; slide shift cylinder c/w mounting hardware.

982

1.5

Blade Tilt Circuit; Hydraulics G710B 982

Hose; main control valve to swivel joint. (127") (each of 2).

982

Hose; swivel joint to counterbalce valve. (14") (each of 2).

982

Hose; counterbalance valve to tilt cylinder. (14") (each of 2).

982

Blade Tilt Circuit; Hydraulics G720B - 780B only. 982

Hose; main control valve to swivel joint. (133") (each of 2).

982

Hose; swivel joint to tube connector. (31") (each of 2).

982

Hose; tube connector to counterbalance valve. (each of 4).

982

Hose; counterbalance valve to tilt cylinder. (each of 4).

982

Barrel; moldboard tilt cylinder. (each of 2).

982

Quadrant; moldboard tilt c/w slides and bushings. (each of 2).

4.5

982

Shims; moldboard upper and lower slide bar. (each of 2 sets).

982

Bushing; moldboard pivot lower. (each of 2).

982

Tie-Bar; moldboard mounting c/w hardware.

982

Re-shim; moldboard slide upper and lower.

982

Pins; moldboard tilt cylinder mounting.(each of 2 pins).

982

Mount; slide shift cylinder c/w mounting hardware. Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

1.5

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

GRADING UNIT 982

Repair Code / Allowance

(continued) 982

Blade Tilt Circuit; Hydraulics

982

Hose; main control valve to swivel joint. (127") (each of 2).

982

Hose; swivel joint to counterbalce valve. (14") (each of 2).

982

Hose; counterbalance valve to tilt cylinder. (14") (each of 2).

982

Blade Tilt Circuit; Hydraulics

982

Hose; main control valve to swivel joint. (133") (each of 2).

982

Hose; swivel joint to tube connector. (31") (each of 2).

982

Hose; tube connector to counterbalance valve. (each of 4).

982

Hose; counterbalance valve to tilt cylinder. (each of 4).

G710B

G720B - 780B only.

983

Blade High Lift Circuit G710B - 746B MBCS only. 983

Cylinder; blade lift c/w mounting hardware. (each of 2).

983

Rod; blade lift cylinder c/w packing kit. (each of 2).

1.5

983

Barrel; blade lift cylinder c/w mounting hardware. (each of 2).

1.5

983

Housing; blade lift cylinder bushing mount c/w bushing. (each of 4).

0.5

983

Bushing; blade lift cylinder housing mount. (each of 4).

0.5

983

Stirrup; blade lift cylinder c/w mounting hardware. (each of 2).

2.5

983

Bushing; stirrup mount c/w spacers and seals. (each of 4).

1.5

983

Thrust; washer stirrup mount. (each of 4).

983

Blade High Lift Circuit (continued) G710B - 746B MBCS only. 983

Arm; blade lift c/w mounting hardware. (each of 2).

983

Pin; retaining blade lift arm c/w bushings and seals. (each of 2).

983

Bushing; retainer pin c/w mounting hardware. (each of 2).

1.5

0.5

983

Lockbar; blade lift side shift c/w mounting hardware.

2.5

0.5

983

Cylinder; lock bar c/w mounting hardware. Cylinder; circle side shift. See section 985 for repair.

2.5

983

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

Repair Code / Allowance

GRADING UNIT

(continued) 983 983

Blade High Lift Circuit.

983

Cylinder; blade lift c/w mounting hardware. (each of 2).

983

Rod; blade lift cylinder c/w packing kit. (each of 2).

983

Barrel; blade lift cylinder c/w mounting hardware. (each of 2).

983

Housing; blade lift cylinder bushing mount c/w bushing. (each of 4).

0.5

983

Bushing; blade lift cylinder housing mount. (each of 4).

0.5

983

Stirrup; blade lift cylinder c/w mounting hardware. (each of 2).

2.5

983

Bushing; stirrup mount c/w spacers and seals. (each of 4).

1.5

983

Thrust; washer stirrup mount. (each of 4).

983

Arm; blade lift c/w mounting hardware. (each of 2).

983

Pin; retaining blade lift arm c/w bushings and seals. (each of 2).

983

Bushing; retainer pin c/w mounting hardware. (each of 2).

1.5

0.5

983

Lockbar; blade lift side shift c/w mounting hardware.

2.5

0.5

983

Cylinder; lock bar c/w mounting hardware. Cylinder; circle side shift. See section 985 for repair.

2.5

1 /

G780B HMBCS only.

983 983

Blade High Lift Circuit; Hydraulics. G710B - 780B MBCS Counterbalance Valve. 983

Accumulators; c/w fittings and mounitng hardware. (each of 2).

983

Valve; accumulator shut off c/w fittings. (each of 2).

983

Recharge; accumulators. (each of 2).

983

Hose; accumulator to blade cylinder counterbalance valve. (48").

983

Hose; blade cylinder counterbalance valve to top or bottom.

983

Hose; main control valve to frame bulkhead. (52" or 58") (1of 2).

983

Hose; frame bulkhead to blade cyl. counterbalance valve. (40")

983

Blade High Lift Circuit; Hydraulics. G710B - 780B MBCS Float Valve. 983

Accumulators; c/w fittings and mounitng hardware. (each of 2).

983

Valve; accumulator shut off c/w fittings. (each of 2).

983

Recharge; accumulators. (each of 2).

983

Hose; accumulator to blade cylinder counterbalance valve. (48").

983

Hose; blade cylinder counterbalance valve to top or bottom.

983

Hose; main hyd. valve bank to frame bulkhead. (52" or 58") (1of 2).

983

Hose; frame bulkhead to return filter. (24" or 103") (1 of 2).

983

Hose; frame bulkhead to blade float valve. (40") ( any 1of 3).

983

Repair Kit; blade lift cylinder c/w mounting hardware.

2.5

983

Repair Kit; blade lift accumulator c/w mounting hardware.

2.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

GRADING UNIT

Repair Code / Allowance 1 2 3 4

(continued) 984

Blade Slide and Swivel Joint Circuit G710B - 780B 984

Swivel; joint assembly c/w fittings and mounting hardware.

1.5

984

Spool; swivel joint c/w 'O' rings.

984

Arm; swivel joint drive arm c/w hardware.

1.5

0.5

984

Protector; hose front drawbar for swivel circuit.

0.5

984

Repack; swivel joint assembly.

1.5

984

Hose; main hydraulic valve to Swivel joint. (133") (each of 2).

0.5

984

Hose; swivel joint to slide cylinder. (69") (each of 2).

0.5

984

Cylinder; mouldboard slide c/w fittings.

2.5

984

Rod; slide cylinder c/w packing kit.

2.5

984

Barrel; slide cylinder c/w fittings.

2.5

984

Repair kit; mouldboard sldie. Cylinder; mouldboard slide. Note: 780 Only.

1.5

2.5

984 984

Rod; slide cylinder c/w packing kit. Note: 780 Only.

1.5

984

Barrel; slide cylinder c/w fittings. Note: 780 Only.

1.5

984

Repair kit; mouldboard slide. Note: 780 Only.

2.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

GRADING UNIT

Repair Code / Allowance

(continued) 985

Circle Turn Circuit - Front and Rear. G710B - 740B MBCS 985

Circle; remove c/w drawbar and moldboard.

985

Circle; remove and re-install only.

985

Drawbar; remove and re-install only.

985

Teeth; re-weld to contour. (1 tooth only).

985

Segment; circle tooth replace. (1 segment only).

985

Pivot; circle arm replace. (re-weld) (1 only).

985

Straddle; mount replace. (re-weld) (1 only).

985

Crank; circle turn c/w bearings. (1 only).

1.5

0.5

985

Pinion; circle turn c/w bearing and seal. (1 only).

1.5

0.5

985

Cylinder; circle turn. (1 only).

1.5

985

Bearing; circle turn cylinder. (each 1of 4).

0.5

985

Clamp plate; c/w mounting hardware. (1 of 3).

0.5

985

Duramide; clamp plate c/w rivets. ( 1 of 3).

0.5

985

Duramide; guide plate c/w rivets. ( 1of 3).

0.5

985

Duramide; circle deck. ( 1 of 3).

985

Re-shim; circle c/w shims and hardware.

985

Valve; circle timing valve c/w fittings and packing kit.

985

Circle Turn Circuit - Front and Rear G780B HMBCS 985

Circle; remove c/w drawbar and moldboard.

985

Circle; remove and re-install only.

985

Drawbar; remove and re-install only.

985

Teeth; re-weld to contour. (1 tooth only).

985

Segment; circle tooth replace. (1 segment only).

985

Bushing; circle arm replace. (re-weld) (1 only).

985

Straddle; mount replace. (re-weld) (1 only).

985

Crank; circle turn c/w bearings. (1 only).

985

Pinion; circle turn c/w bearing and seal. (1 only).

985

Cylinder; circle turn. (1 only).

1.5

985

Bearing; circle turn cylinder. (each 1of 4).

0.5

985

Clamp plate; c/w mounting hardware. (1 of 5).

1.5

985

Duramide; clamp plate c/w rivets. (1 of 5).

0.5

985

Duramide; guide plate c/w rivets. (1of 5).

985

Duramide; circle deck. (1 of 5).

985 985

0.5

1.5

Re-shim; circle c/w shims and hardware.

Valve; circle timing c/w fitting and packing kit.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

Repair Code / Allowance

GRADING UNIT

(continued) 985

Circle Turn Circuit; Hydraulics. G710B - 780B 985

Hose; main control valve to counterbalance valve.(127" or 133")

0.5

985

Hose; counterbalance valve to circle timing valve. ( 20") (each of 2).

0.5

985

Hose; circle timing to dead end of circle turn cylinder. (28" or 33").

0.5

985

Hose; circle timing to live end of cicle turn cylinder. (28" or 33").

0.5

985

Hose; main hydraulic valve extension to counterbalance valve.

0.5

985

Cylinder; circle timing c/w fittings and bearings. ( each of 2).

1.5

985

Rod; circle turn c/w packing kit. (each of 2).

1.5

985

Barrel; circle turn c/w fittings.

1.5

0.5

985

Valve; pinion valve circle timing c/w shaft and bushing.

0.5

985

Bushing; circle timing through shaft.

0.5

985

Repack; circle timing valve.

0.5

986

Circle Shift Cicuit - MBCS/HMBCS G710B - 780B 986

Cylinder; circle side shift c/w fittings.

986

Accumulator; circle side shift c/w fittings and mounting hardware.

986

Re-charge; accumulators c/w gate valve. (1 only)

1.5

986

Hose; main hydraulic valve to c/balance valve. (127" or 133").

0.5

986

Hose; c/balance valve to accumulator. (16" or 24").

0.5

986

Hose; accumulator to side shift cylinder. (52" or 56"). Hose; drawbar bulkhead to c/balance valve. (24"). None accum.

0.75

986

Hose; c/balance valve to s/shift cylinder. (41" or 57"). None accum.

986

Seal Kit; side shift cylinder.

986

End Cap; side shift cylinder, re-shim. (each 1 of 2).

0.5

986

Cylinder; mbcs lock cylinder c/w switch and fittings.

0.5

986

Re-seal; lock cylinder.

1.5

986

Rod; lock cylinder rod c/w seal kit.

0.5

986

Switch; lock cylinder indicator.

0.5

986

Barrel; lock cylinder.

1.5

0.5

986

Harness; lock cylinder c/w end plugs.

1.5

986

Valve; lock cylinder control valve c/w coil.

1.5

0.5

986

Hose; transmission filter to solenoid valve. ( 72").

986

Hose; transmission regulator valve to solenoid valve. (67").

986

Hose; solenoid valve to charge side lock valve.

986

Hose; solenoid valve to return of lock valve.

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

2.5

0.5

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

GRADING UNIT

Repair Code / Allowance

(continued) 987

Drawbar Circuit; Front and Rear G710B - 740B 987

Re-finish; drawbar c/w with steam, sandblast and paint.

987

Install; remove or install complete drawbar w/o circle/moldboard.

987

Plate; cover c/w mounting hardware.

0.5

987

Plate; mounting for valve.

1.5

987

Valve; timing c/w fitting and mounting hardware.

1.5

987

Block; screw adjusting for circle adjustment. ( each 1 of 3).

987

Ball Pin; highlift c/w grease fitting and hardware. ( each 1 of 2).

2.5

1.5

0.5

987

Ball Pin; circle side shift c/w grease fittting and hardware.

2.5

1.5

0.5

987

Lug; anchor circle turn cylinder c/w mounting plate; install or remove.

987

Plate; wear circle top deck to cross-bar; install or remove.

987

Ball Stud; drawbar side c/w mounting plate.

0.5

987

Ball Stud; re-shim c/w adjuster shims.

1.5

987

Ball Cap; split c/w mounting hardware.

0.5

987

Ball Seat; front drawbar c/w mounting hardware.

0.5

987

Mount; drive pinion c/w mounting hardware; Re + Re.

987

Cover; circle pinion crank c/w mounting hardware.

0.5

987

Drawbar Circuit; Front and Rear G780B 987

Re-finish; drawbar c/w with steam, sandblast and paint.

987

Install; remove or install complete drawbar w/o circle/moldboard.

987

Plate; cover c/w mounting hardware.

0.5

987

Plate; mounting for valve.

1.5

987

Valve; timing c/w fitting and mounting hardware.

1.5

987

Block; screw adjusting for circle adjustment. ( each 1 of 5).

987

Ball Pin; highlift c/w grease fitting and hardware. ( each 1 of 2).

987

Ball Pin; circle side shift c/w grease fittting and hardware.

987

Lug; anchor circle turn cylinder c/w mounting plate; install or remove.

987

Plate; wear circle top deck to cross-bar; install or remove.

987

Ball Stud; drawbar side c/w mounting plate.

2.5

1.5

987

Ball Stud; re-shim c/w adjuster shims.

987

Ball Cap; split c/w mounting hardware.

2.5

987

Ball Seat; front drawbar c/w mounting hardware.

987

Mount; drive pinion c/w mounting hardware; Re + Re.

987

Cover; circle pinion crank c/w mounting hardware.

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

GROUP 9 HYDRAULIC SYSTEM, MECHANICAL EQUIPMENT and GRADING UNIT (continued) Function

Repair #

Repair Description

MISCELLANEOUS 990

Repair Code / Allowance

0.5

General; Common Info. 992

Fire Protection; Anti-Vandalism System

992

Fire Extinguisher; new install c/w mounting hardware.

992

Fire Extinguisher re-charge.

0.5

992

Cover; anti-vandal pedastal c/w mounting hardware, New install.

0.5

992

Cover; anti-vandal console c/w mounting hardware, New install.

992

Transmission; anti-vandal filler tube c/w mounting hardware.

992

Latch; anti-vandal auxiliary tank c/w mounting hardware.

992

Lug; anti-vandal fuel tank c/w mounting hardware.

992

Anti-Vandal; complete new install c/w mounting hardware.

G710B - 780B

993

0.5

1.5

0.5

1.5

0.5

Accessories; Modifications. G710B - 780B

996

Other Equipment/Attachments; Laser Blade Control System G710B - 780B 996

Tire Pump; complete install c/w mounting hardware.

996

Repair Kit; tire pump c/w packing and seals.

996

Harness; tire pump c/w mounting harness.

996

Relay; tire pump start c/w mounting hardware.

0.5

996

Bracket; tire pump mounting c/w hardware.

0.5

996

Grease Kit; remote grease terminal c/w mounting hardware.

996

Bracket; remote grease terminal.

0.5

996

Fittings; grease.

0.5

996

Line; remote grease locations. (each 1 of 4).

1.5

0.5

Classification of Codes 1 = Replaced

3 = Overhauled

2 = Repaired

4 = Adjusted

This is a time guide for RM Compaction ABG machines. This time guide is not created with the conditions that we described for the normal time guide. All times in this list has also a different layout comparing to the normal time guide. There are no operation numbers for the jobs available. This is a temporary solution to help our dealers with information and when new machines are released they will be found in the normal time guide and with a related repair method connected. This Time Guide will only be available in English and in PDF format. Machines covered in this list are: ABG DD22, ABG DD24, ABG DD85-1, ABG DD 95-1

Drum ABG

System Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum

Sub-System Eccentric Eccentric Eccentric Drive Plate Shock

Component Spline Shaft Housing Seal

Scraper Bar Scraper Bar Scraper Bar Scraper Bar

Inside Inside Outside Outside

Sub-Component Action Replace O-ring Replace Replace Replace Replace Replace Replace Repair Replace Repair

ABG DD 22 ABG DD24 ABG DD 85-1 ABG DD 95-1 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 4,00 4,00 4,00 4,00 3,00 3,00 3,00 3,00 1,50 1,50 1,50 1,50 8,00 8,00 8,00 8,00 1,50 1,50 1,50 1,50 2,00 2,00 2,00 2,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00

Page 1 of 7

Hydraulic ABG

Sub-System Plumbing Plumbing Plumbing Plumbing Plumbing Plumbing Plumbing Pump Pump Pump Pump Pump Pump Cylinder Cylinder Valve Valve Valve Valve Motor Motor Motor

Component Hose Hose Hose Tubeline Tubeline Fitting O Ring Propulsion Propulsion Vibration Vibration Steering Steering Steering Steering Steering Brake Brake Vibration Drive Vibration Vibration

Sub-Component Action ABG DD22 ABG DD24 ABG DD85-1 ABG DD95-1 Replace 1,00 1,00 1,00 1,00 Reroute 0,50 0,50 0,50 0,50 Tighten 0,50 0,50 0,50 0,50 Replace 1,00 1,00 Tighten 0,50 0,50 Tighten 1,00 1,00 1,00 1,00 Replace 1,00 1,00 1,00 1,00 Replace 4,00 4,00 6,00 6,00 Repair 2,00 2,00 2,00 2,00 Replace 4,00 4,00 3,00 3,00 Repair 2,00 2,00 2,00 2,00 Replace 3,00 3,00 Repair 1,00 1,00 Replace 1,00 1,00 4,00 4,00 Repair 1,00 1,00 4,00 4,00 Orbital Replace 2,00 2,00 Replace 2,00 2,00 2,00 2,00 Solenoid Replace 0,25 0,25 0,25 0,25 Replace 1,50 1,50 1,50 1,50 Drum Replace 4,00 4,00 8,00 8,00 3,00 3,00 3,00 Replace 3,00 3,00 3,00 3,00 Repair

Page 2 of 7

Electrical ABG

System Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical

Sub-System chassis chassis water water Instrument Panel Instrument Panel switch switch switch switch switch Engine battery battery back-up alarm beacon fuse diode fuel level sender horn light bulb relay oil sender temp sender sensor solenoid starter work light emergency stop button Control Panel MPC MPC EMR sensor

Component harness harness harness harness Gauge/Hourmeter Cluster Ignition limit misc. toggle neutral Alternator cable

misc. misc.

Software/Kalibration Engine Drive

Sub-Component Action ABG DD22 ABG DD24 ABD DD85-1 ABG DD95-1 2,00 2,00 2,00 2,00 repair 4,00 4,00 6,00 6,00 replace 2,00 2,00 2,00 2,00 repair 1,00 1,00 1,00 1,00 replace 1,00 1,00 replace 1,00 1,00 replace 1,00 1,00 1,00 1,00 replace 1,00 1,00 replace 1,00 1,00 replace 1,00 1,00 replace 1,00 1,00 replace 1,00 1,00 2,00 2,00 replace 0,50 0,50 1,00 1,00 replace 1,00 1,00 1,00 1,00 replace 0,50 0,50 0,50 0,50 replace 0,50 0,50 0,50 0,50 replace 0,50 0,50 0,50 0,50 replace 0,50 0,50 0,50 0,50 replace 1,00 1,00 replace 0,50 0,50 0,50 0,50 replace 0,50 0,50 0,50 0,50 replace 0,50 0,50 0,50 0,50 replace 0,50 0,50 0,50 0,50 replace 1,00 1,00 1,00 1,00 replace 1,00 1,00 1,00 1,00 replace 0,50 0,50 0,50 0,50 replace 1,00 1,00 2,00 2,00 replace 0,50 0,50 0,50 0,50 replace 1,00 1,00 1,00 1,00 replace 2,00 2,00 replace 2,00 2,00 replace 3,00 3,00 repair 2,00 2,00 replace 2,00 2,00 replace

Page 3 of 7

ENGINE ABG

System Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine

Sub-System Fuel Fuel Fuel Fuel Fuel Fuel Cooling Cooling Cooling Cooling Cooling Cooling Cooling Cooling Intake Intake Intake Intake Intake Intake Exhaust Exhaust Exhaust Exhaust Exhaust Exhaust

Component Throttle Filter Fuel Line/Hose Fuel Line/Hose Fuel Line/Hose Fuel Line/Hose Fan Belt Fan Belt Radiator Radiator Radiator Radiator Radiator Radiator Air Cleaner Air Cleaner Air Cleaner Air Cleaner Air Cleaner Air Cleaner Exhaust Pipe Exhaust Pipe Exhaust Pipe Exhaust Pipe Exhaust Pipe Muffler

Action ABG DD 22 ABG DD 24 ABG DD85-1 ABG DD 95-1 3,00 3,00 Replace 0,50 0,50 1,00 1,00 Replace 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 Reroute 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 Clamp Replace 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 Adjust 3,00 3,00 3,00 3,00 Replace 0,50 0,50 0,50 0,50 Repair 0,50 0,50 Cap Replace 2,00 2,00 2,00 2,00 Hose Replace 0,50 0,50 Clamp Replace 0,50 0,50 Clamp Tighten 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 Hose Replace 0,50 0,50 0,50 0,50 Clamp Replace 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 Air Filter Replace 0,50 0,50 0,50 0,50 Condition Indicator Replace 2,00 2,00 2,00 2,00 Replace 0,50 0,50 0,50 0,50 Tighten 0,50 0,50 0,50 0,50 Gasket Replace 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 Clamp Replace 1,00 1,00 1,00 1,00 Replace Sub-Component Cable

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Structual ABG

System Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural

Sub-System Cab Cab Cab Cab Cab Cab Cab Cab Cab Cab Cab Cab Cab Cutting edge Cutting wheel Decal Frame Frame Frame Hood Hood Hood Operators Platform Operators Platform Operators Platform Operators Platform Operators Platform Operators Platform Operators Platform ROPS Tank Tank Tank Tank Tank

Component Air Conditioning Air Conditioning Door Door Door Latch Door Latch Heater Heater Isolator Liner Misc. Wipers Wipers

Battery Box Fender Hydraulic Filter Box Gas Shocks/Tether Hinge Isolator mount Seat Seat Steering Steering Steering Lift Mechanism Fuel Fuel Hydraulic Hydraulic Hydraulic

Sub-Component Misc.

Misc.

Motor

Cover/Hold Down Cover

Column Knob Wheel

Cap Cap Misc.

ABG DD 22 ABG DD 24 ABG DD 85-1 ABG DD 95-1 Action 10,00 10,00 Replace 2,00 2,00 Repair 1,50 1,50 Replace 2,00 2,00 Repair 1,00 1,00 Replace 0,50 0,50 Adjustment 8,00 0,80 Replace 2,00 2,00 Repair 1,50 1,50 1,50 1,50 Replace 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 Repair 1,00 1,00 Replace 0,50 0,50 Replace 2,00 2,00 2,00 2,00 Replace 0,50 0,50 0,50 0,50 Repair 0,50 0,50 0,50 0,50 Replace 0,50 0,50 1,00 1,00 Replace 2,00 2,00 2,00 2,00 Replace 2,00 2,00 2,00 2,00 Replace 0,50 0,50 2,00 2,00 Replace 2,00 2,00 2,00 2,00 replace 2,00 2,00 2,00 2,00 Replace 2,50 2,50 3,00 3,00 Replace 1,00 1,00 1,00 1,00 Repair 1,50 1,50 1,50 1,50 Replace 3,50 3,50 Replace 0,50 0,50 0,50 0,50 Replace 0,75 0,75 0,75 0,75 Replace 2,00 2,00 Replace 1,00 1,00 Replace 0,50 0,50 0,50 0,50 Replace 6,00 6,00 12,00 12,00 Replace 0,50 0,50 0,50 0,50 Replace 1,00 1,00 1,00 1,00 Repair 4,00 4,00 12,00 12,00 Replace

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Drive System ABG

System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System

Sub-System Brake Brake Brake Brake Brake Brake Brake Brake

Component Sub-Component Action ABG DD 22 ABG DD24 ABG DD85-1 ABG DD95-1 Hose Replace 2,00 2,00 4,00 4,00 Hose Reroute 2,00 2,00 4,00 4,00 Hose Tighten 0,50 0,50 0,50 0,50 Tubeline Replace 1,00 1,00 Tubeline Tighten 0,50 0,50 Fitting Replace 1,00 1,00 1,00 1,00 Fitting Tighten 0,50 0,50 0,50 0,50 Park Brake Lever Replace 1,00 1,00

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WATER ABG

System Water Water Water Water Water Water Water Water Water Water Water Water Water Water

Sub-System System System System System System System System System System System System System System System

Component Filter Filter Assembly Fitting Fitting Line / Piping Line / Piping Tank Tank Valve, Shut-off Pump Spray Bar Spray Bar Tank Misc

Sub-Component Action ABG DD 22 ABG DD 24 ABG DD85-1 ABG DD95-1 0,50 0,50 1,00 1,00 Element Replace 1,00 1,00 2,00 2,00 Replace 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 Tighten 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 Repair 3,50 3,50 3,50 3,50 Replace 0,50 0,50 0,50 0,50 Fill Strainer Replace 1,00 1,00 1,00 1,00 Replace 2,00 2,00 3,00 3,00 Replace 1,50 1,50 1,50 1,50 Replace 0,50 0,50 0,50 0,50 Nozzle Replace 0,50 0,50 0,50 0,50 Cap Replace 0,50 0,50 0,50 0,50 Replace

Page 7 of 7

This is a time guide for RM Compaction machines. This time guide is not created with the conditions that we described for the normal time guide. All times in this list has also a different layout comparing to the normal time guide. There are no operation numbers for the jobs available. This is a temporary solution to help our dealers with information and when new machines are released they will be found in the normal time guide and with a related repair method connected. This Time Guide will only be available in English and in PDF format. Machines covered in this list are: CR24 CR30 CR32 CR34 CR36 CR70 DD110 DD110HF DD118HF DD118HFA DD118HFX DD12S DD130 DD130HF DD132HF DD138HF DD138HFA DD138HFX DD14S DD158HFA DD158HFX DD16 DD22 DD24 DD32 DD70 DD70HF DD90 DD90HF SD100D TF SD100F C SD105DA SD105DX SD105F SD116DX SD116F SD122D SD122DX SD122F SD160DX SD160F SD200DX SD25D SD25F SD45D SD45F SD70D TF SD77DA SD77DX SD77F TC13 PT125R PT240

TIME GUIDE

System Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum Drum

Sub-System Carrier Carrier Carrier Carrier Carrier Carrier Carrier Eccentric Eccentric Eccentric Eccentric Eccentric Eccentric Eccentric Eccentric Eccentric Eccentric Eccentric Eccentric Amplitude Adj. Amplitude Adj. Amplitude Adj. Amplitude Adj. Amplitude Adj. Amplitude Adj. Amplitude Adj. Amplitude Adj. Drive Plate Shock Scraper Bar Scraper Bar Scraper Bar Scraper Bar Scraper Bar Scraper Bar Wiper Bar Wiper Bar Wiper Bar Wiper Bar Wiper Bar Cocoa Mat Assy. Cocoa Mat Assy. Bolt On Shell Bolt On Shell

Sub-Component Action CR24 CR30 CR32 CR34 CR36 CR70 DD110 DD110HF DD112 DD118HF DD118HFA DD118HFX DD12S DD130 DD130HF DD132HF DD138HF 3,00 3,00 3,00 3,00 3,00 4,00 10,00 10,00 10,00 10,00 10,00 10,00 3,00 10,00 10,00 10,00 10,00 Replace 3,00 3,00 3,00 3,00 3,00 4,00 10,00 10,00 10,00 10,00 10,00 10,00 3,00 10,00 10,00 10,00 10,00 Replace 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 Replace 3,00 3,00 3,00 3,00 3,00 4,00 10,00 10,00 10,00 10,00 10,00 10,00 3,00 10,00 10,00 10,00 10,00 Replace 3,00 3,00 3,00 3,00 3,00 4,00 10,00 10,00 10,00 10,00 10,00 10,00 3,00 10,00 10,00 10,00 10,00 Replace 3,00 3,00 3,00 3,00 3,00 4,00 10,00 10,00 10,00 10,00 10,00 10,00 3,00 10,00 10,00 10,00 10,00 Replace 3,00 3,00 3,00 3,00 3,00 4,00 10,00 10,00 10,00 10,00 10,00 10,00 3,00 10,00 10,00 10,00 10,00 Replace 8,00 8,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 10,00 10,00 10,00 10,00 Replace 8,00 8,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 10,00 10,00 10,00 10,00 Replace 8,00 8,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 10,00 10,00 10,00 10,00 Replace 8,00 8,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 10,00 10,00 10,00 10,00 Replace 8,00 8,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 10,00 10,00 10,00 10,00 Replace 8,00 8,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 10,00 10,00 10,00 10,00 Replace 8,00 8,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 10,00 10,00 10,00 10,00 Drive Coupling Replace 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Drive Coupling Replace 8,00 8,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 10,00 10,00 10,00 10,00 Replace 8,00 8,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 10,00 10,00 10,00 10,00 Replace 8,00 8,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 10,00 10,00 10,00 10,00 O-ring Replace 4,00 4,00 4,00 4,00 4,00 5,00 5,00 5,00 5,00 5,00 5,00 5,00 4,00 5,00 5,00 5,00 5,00 Replace 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 Replace 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 Replace 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 Replace 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 Replace 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 Replace 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 Replace 3,00 3,00 3,00 3,00 3,00 4,00 8,00 8,00 8,00 8,00 8,00 8,00 3,00 8,00 8,00 8,00 8,00 Replace 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Replace 8,00 8,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 10,00 10,00 10,00 10,00 Replace Inside Replace Inside Repair Outside Replace Outside Repair Blade Stike Off Replace Mnt. Hardware Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Drum Wiper Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Spring / Shock Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Mnt. Hardware Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Mnt. Bracket Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Cocoa Mat Replace Replace Repair

Component Bearings Oil Seal Spindel Carrier Hsg Wear Sleeve V-Ring Seal Spacer Fixed Weight Inner Weight Journal Bearings Bearing Hsg Oil Slinger Journal Vib Motor Spline Shaft Bolts Housing Seal Wheel Indicator Seal Drive Key Bearing Spring Coupling Shaft

Drum

2008-10-26

TIME GUIDE

Sub-Component Action DD138HFA DD138HFX DD14S DD158HFA DD158HFX DD16 DD22 DD24 DD32 10,00 10,00 3,00 10,00 10,00 3,00 3,00 3,00 3,00 Replace 10,00 10,00 3,00 10,00 10,00 3,00 3,00 3,00 3,00 Replace 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 Replace 10,00 10,00 3,00 10,00 10,00 3,00 3,00 3,00 3,00 Replace 10,00 10,00 3,00 10,00 10,00 3,00 3,00 3,00 3,00 Replace 10,00 10,00 3,00 10,00 10,00 3,00 3,00 3,00 3,00 Replace 10,00 10,00 3,00 10,00 10,00 3,00 3,00 3,00 3,00 Replace 10,00 10,00 8,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace 10,00 10,00 8,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace 10,00 10,00 8,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace 10,00 10,00 8,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace 10,00 10,00 8,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace 10,00 10,00 8,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace 10,00 10,00 8,00 10,00 10,00 8,00 8,00 8,00 8,00 Drive Coupling Replace 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Drive Coupling Replace 10,00 10,00 8,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace 10,00 10,00 8,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace 10,00 10,00 8,00 10,00 10,00 8,00 8,00 8,00 8,00 O-ring Replace 5,00 5,00 4,00 5,00 5,00 4,00 4,00 4,00 4,00 Replace 1,50 1,50 1,50 1,50 Replace 2,00 2,00 2,00 2,00 Replace 3,00 3,00 3,00 3,00 Replace 3,00 3,00 3,00 3,00 Replace 10,00 10,00 10,00 10,00 Replace 10,00 10,00 10,00 10,00 Replace 10,00 10,00 10,00 10,00 Replace 10,00 10,00 10,00 10,00 Replace 8,00 8,00 3,00 8,00 8,00 3,00 3,00 3,00 3,00 Replace 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Replace 10,00 10,00 8,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace Inside Replace Inside Repair Outside Replace Outside Repair Blade Stike Off Replace Mnt. Hardware Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Drum Wiper Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Spring / Shock Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Mnt. Hardware Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Mnt. Bracket Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Cocoa Mat Replace Replace Repair

Drum

DD70 DD70HF 4,00 4,00 4,00 4,00 15,00 15,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 1,50 1,50 10,00 10,00 10,00 10,00 10,00 10,00 5,00 5,00 1,50 1,50 2,00 2,00 3,00 3,00 3,00 3,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 4,00 4,00 1,50 1,50 10,00 10,00

1,00 0,50 0,50 0,50 0,50 1,00 1,00

DD90 DD90HF SD100 C SD100D C SD100D TF 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 15,00 15,00 15,00 15,00 15,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 20,00 20,00 20,00 10,00 10,00 20,00 20,00 20,00 10,00 10,00 20,00 20,00 20,00 10,00 10,00 20,00 20,00 20,00 10,00 10,00 20,00 20,00 20,00 10,00 10,00 20,00 20,00 20,00 10,00 10,00 20,00 20,00 20,00 1,50 1,50 1,50 1,50 1,50 10,00 10,00 20,00 20,00 20,00 10,00 10,00 20,00 20,00 20,00 10,00 10,00 20,00 20,00 20,00 5,00 5,00 10,00 10,00 10,00 1,50 1,50 2,00 2,00 3,00 3,00 3,00 3,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 8,00 8,00 8,00 8,00 1,50 1,50 1,50 1,50 1,50 10,00 10,00 20,00 20,00 20,00 1,50 1,50 1,50 2,00 2,00 2,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 4,00 2,00

2008-10-26

TIME GUIDE

Sub-Component Action SD100F C SD105DA SD105DX SD105F SD116DX SD116F SD122D SD122DX SD122F SD160DX SD160F SD200DX SD25D SD25F SD45D SD45F 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 Replace 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 8,00 8,00 8,00 8,00 Replace 20,00 10,00 10,00 10,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 8,00 8,00 8,00 8,00 Replace 20,00 10,00 10,00 10,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 8,00 8,00 8,00 8,00 Replace 20,00 10,00 10,00 10,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 8,00 8,00 8,00 8,00 Replace 20,00 10,00 10,00 10,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 8,00 8,00 8,00 8,00 Replace 20,00 10,00 10,00 10,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 8,00 8,00 8,00 8,00 Replace 20,00 10,00 10,00 10,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 8,00 8,00 8,00 8,00 Replace 20,00 10,00 10,00 10,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 8,00 8,00 8,00 8,00 Drive Coupling Replace 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Drive Coupling Replace 20,00 10,00 10,00 10,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 8,00 8,00 8,00 8,00 Replace 20,00 10,00 10,00 10,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 8,00 8,00 8,00 8,00 Replace 20,00 10,00 10,00 10,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 8,00 8,00 8,00 8,00 O-ring Replace 10,00 5,00 5,00 5,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 4,00 4,00 4,00 4,00 Replace 1,50 Replace 2,00 Replace 3,00 Replace 3,00 Replace 10,00 Replace 10,00 Replace 10,00 Replace 10,00 Replace 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 Replace 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Replace 20,00 10,00 10,00 10,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 20,00 8,00 8,00 8,00 8,00 Replace 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Inside Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Inside Repair 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Outside Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Outside Repair 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Blade Stike Off Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Mnt. Hardware Replace 1,00 Replace 0,50 Repair 0,50 Drum Wiper Replace 0,50 Spring / Shock Replace 0,50 Mnt. Hardware Replace 1,00 Mnt. Bracket Replace 1,00 Cocoa Mat Replace 4,00 4,00 4,00 4,00 4,00 4,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 Repair

Drum

2008-10-26

TIME GUIDE

Sub-Component Action SD70D TF SD77DA SD77DX SD77F TC13 PT125R PT240 10,00 10,00 10,00 10,00 Replace 10,00 10,00 10,00 10,00 Replace 15,00 15,00 15,00 15,00 Replace 10,00 10,00 10,00 10,00 Replace 10,00 10,00 10,00 10,00 Replace 10,00 10,00 10,00 10,00 Replace 10,00 10,00 10,00 10,00 Replace 8,00 10,00 10,00 10,00 3,00 Replace 8,00 10,00 10,00 10,00 3,00 Replace 8,00 10,00 10,00 10,00 3,00 Replace 8,00 10,00 10,00 10,00 3,00 Replace 8,00 10,00 10,00 10,00 3,00 Replace 8,00 10,00 10,00 10,00 3,00 Replace 8,00 10,00 10,00 10,00 3,00 Drive Coupling Replace 1,50 1,50 1,50 1,50 1,50 Drive Coupling Replace 8,00 10,00 10,00 10,00 3,00 Replace 8,00 10,00 10,00 10,00 3,00 Replace 8,00 10,00 10,00 10,00 3,00 O-ring Replace 4,00 5,00 5,00 5,00 1,50 Replace 1,50 Replace 2,00 Replace 3,00 Replace 3,00 Replace 10,00 Replace 10,00 Replace 10,00 Replace 10,00 Replace 8,00 8,00 8,00 8,00 Replace 1,50 1,50 1,50 1,50 Replace 8,00 10,00 10,00 10,00 3,00 Replace 1,50 1,50 1,50 1,50 Inside Replace 2,00 2,00 2,00 2,00 Inside Repair 1,00 1,00 1,00 1,00 Outside Replace 1,00 1,00 1,00 1,00 Outside Repair 1,00 1,00 1,00 1,00 Blade Stike Off Replace 0,50 0,50 0,50 0,50 Mnt. Hardware Replace 1,00 1,00 1,00 Replace 0,50 0,50 0,50 Repair 0,50 0,50 0,50 Drum Wiper Replace 0,50 0,50 0,50 Spring / Shock Replace 0,50 0,50 0,50 Mnt. Hardware Replace 1,00 1,00 1,00 Mnt. Bracket Replace 1,00 1,00 1,00 Cocoa Mat Replace 4,00 4,00 Replace 2,00 2,00 Repair

Drum

2008-10-26

TIME GUIDE System Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic

Sub-System Plumbing Plumbing Plumbing Plumbing Plumbing Plumbing Plumbing Plumbing Plumbing Plumbing Pump Pump Pump Pump Pump Pump Pump Pump Pump Cylinder Cylinder Cylinder Cylinder Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Oil Cooler Motor Motor Motor Motor Motor Motor

Component Hose Hose Hose Tubeline Tubeline Fitting Fitting O Ring Filter Filter Head Propulsion Propulsion Propulsion Vibration Vibration Vibration Vibration Steering Steering Blade Blade Steering Steering Steering Steering Main Main Main Brake Brake Brake check Propulsion Vibration Vibration Propulsion Propulsion Propulsion Propulsion Vibration Vibration

Sub-Component

Control

Control Control

Orbital Orbital

Spool Solenoid gauge 2-Speed Spool Drum Drum Axle Axle

Action Replace Reroute Tighten Replace Tighten Replace Tighten Replace Replace Replace Replace Repair Replace Replace Repair Replace Repair Replace Repair Replace Repair Replace Repair Replace Repair Replace Repair Replace Replace Replace Replace Replace Replace Replace Replace Replace Replace Reseal Replace Reseal Replace Repair

CR24 CR30 CR32 CR34 CR36 CR70 DD110 DD110HF DD118HF DD118HFA DD118HFX DD12S DD130 DD130HF DD132HF DD138HF DD138HFA 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 2,00 2,00 2,00 2,00 2,00 4,00 4,00 4,00 5,00 5,00 5,00 3,00 4,00 4,00 5,00 5,00 5,00 4,00 4,00 4,00 4,00 4,00 6,00 6,00 6,00 7,00 7,00 7,00 5,00 6,00 6,00 7,00 7,00 7,00 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 2,00 2,00 2,00 2,00 2,00 2,00 3,00 3,00 2,50 2,50 2,50 3,00 3,00 3,00 2,50 2,50 2,50 4,00 4,00 4,00 4,00 4,00 4,00 5,00 5,00 5,00 5,00 5,00 0,00 5,00 5,00 5,00 5,00 5,00 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 2,00

2,00

3,00

2,00

3,00

2,00

3,00

1,50 3,00 1,50

1,50 3,00 5,00

1,50 3,00 1,50

1,50 3,00 5,00

2,00 0,25

0,50

2,00 0,25 0,25 0,50

2,00 0,25 0,25 0,50 3,00

0,25 0,50

2,00 0,25 0,25 0,50

3,00 0,25 0,25 0,50 3,00

2,00 0,25 2,00 4 8

2,00 0,25 3,00 6 10

3,00 8 12

4 8

3,00 8 12

2 3

1,00 0,25

Hydraulic

2008-10-26

Sub-Component

Control

Control Control

Orbital Orbital

Spool Solenoid gauge 2-Speed Spool Drum Drum Axle Axle

DD138HFX DD14S DD158HFA DD158HFX DD16 DD22 DD24 DD32 DD70 DD70HF DD90 DD90HF SD100D TF SD100F C SD105DA SD105DX SD105F 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 5,00 3,00 5,00 5,00 3,00 3,00 3,00 3,00 4,00 4,00 4,00 4,00 6,00 6,00 6,00 6,00 6,00 7,00 5,00 7,00 7,00 5,00 5,00 5,00 5,00 6,00 6,00 6,00 6,00 8,00 8,00 8,00 8,00 8,00 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 2,50 3,00 2,50 2,50 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 5,00 5,00 5,00 5,00 5,00 5,00 5,00 5,00 5,00 5,00 7,00 7,00 7,00 7,00 7,00 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 2,00 2,00 2,00 2,00 2,00 3,00

3,00

2,00

2,50

2,00 4,00 2,50 5,00 1,00

1,50 3,00 5,00

1,50 3,00 2,50

1,50 3,00 5,00

1,50 3,00 2,50

3,00 0,25 0,25 0,50 3,00

2,00 0,25 0,25 0,50

3,00 0,25 0,25 0,50 3,00

2,00 0,25 0,25 0,50

3,00 0,25 0,25 0,50 3,00

2,00 0,50 2,50 4 8

2,00 0,50 3,00 6 10

3,00 8 10

2 3

3,00 8 10 3 4 2 3

3,00 8 12

2,00 0,50 2,50 4 8

3,00 8 12

2,00 0,50 2,50 4 8

2 3

Hydraulic

2008-10-26

Sub-Component

Control

Control Control

Orbital Orbital

Spool Solenoid gauge 2-Speed Spool Drum Drum Axle Axle

SD116DX SD116F SD122D SD122DX SD122F SD160DX SD160F SD200DX SD25D SD25F SD45D SD45F SD70D TF SD77DA SD77DX SD77F TC13 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 8,00 8,00 6,00 6,00 6,00 7,00 6,00 7,00 6,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 10,00 10,00 8,00 8,00 8,00 9,00 8,00 9,00 8,00 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 5,00 5,00 5,00 5,00 5,00 5,00 5,00 5,00 6,00 6,00 6,00 6,00 5,00 5,00 5,00 5,00 7,00 7,00 7,00 7,00 7,00 7,00 7,00 7,00 8,00 8,00 8,00 8,00 7,00 7,00 7,00 7,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,50

2,50

2,00 4,00 2,50 5,00 1,00

2,00 4,00 2,50 5,00 1,00 3,00 0,25

3,00 0,25 0,25 0,50 3,00

3,00 8 10 3 4 2 3

Hydraulic

3,00 0,25 0,25 0,50 3,00 2,00 0,50 3,00 6 10 4 5 2 3

3,00 0,25 0,25 0,50 3,00 2,00 0,50 3,00 6 10 3 4 2 3

3,00 0,25 0,25 0,50 3,00

3,00 8 10 3 4 2 3

0,25 0,25 0,50

0,50

2008-10-26

6 10

2 3

Sub-Component

Control

Control Control

Orbital Orbital

Spool Solenoid gauge 2-Speed Spool Drum Drum Axle Axle

PT125R PT240 1,00 1,00 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 1,00 1,00 4,00 6,00 1,50

1,50 2,50

2,50

3,50 6,00 1,50

2,50 5,00 1,50

2,00 0,25

0,50 3,00

0,50

3,00

4 5

Hydraulic

2008-10-26

TIME GUIDE System Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical Electrical

Sub-System chassis chassis console/pedestal console/pedestal water water Instrument Panel Instrument Panel switch switch switch switch switch switch Engine battery battery back-up alarm beacon circuit breaker fuse diode fuel level sender horn indicator light light bulb relay sending unit oil sender temp sender sensor solenoid starter work light emergency stop button radio control umbilical control FSR Control FSR Control Potentiometer

Component harness harness harness harness harness harness Gauge/Hourmeter Cluster Ignition limit pressure misc. toggle neutral Alternator cable

misc. misc.

receiver/transmitter vibration on/off button

Sub-ComponeAction repair replace repair replace repair replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace replace

CR24 CR30 CR32 CR34 CR36 CR70 DD110 DD110HF DD112HF DD118HF DD118HFA DD118HFX DD12S DD130HF DD132HF DD138HF DD138HFA 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 4,00 4,00 4,00 4,00 4,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 8,00 8,00 8,00 2,00 2,00 6,00 6,00 6,00 8,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 2,00 2,00 2,00 2,00 2,00 2,00 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 6,00 6,00 6,00 6,00 6,00 6,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,50 1,50 1,50 1,50 1,50 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00

2,00 2,00

Electrical

2,00 2,00

2008-10-26

2,00 2,00

Component harness harness harness harness harness harness Gauge/Hourmeter Cluster Ignition limit pressure misc. toggle neutral Alternator cable

misc. misc.

receiver/transmitter vibration on/off button

DD138HFX DD14S DD158HFA DD158HFX DD16 DD22 DD24 DD32 DD70 DD70HF DD90 DD90HF SD100 C SD100D SD100D C SD100D TF SD100F C 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 8,00 2,00 8,00 8,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 3,00 3,00 3,00 3,00 3,00 2,00 2,00 2,00 3,00 3,00 3,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,00 2,00 2,00 2,00 2,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 6,00 6,00 6,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00

2,00 2,00

Electrical

2,00 2,00

2,00 2,00 1,00

2008-10-26

2,00 2,00 1,00

Component harness harness harness harness harness harness Gauge/Hourmeter Cluster Ignition limit pressure misc. toggle neutral Alternator cable

misc. misc.

receiver/transmitter vibration on/off button

SD105DA SD105DX SD105F SD116DX SD116F SD122D SD122DX SD122F SD160DX SD160F SD200DX SD25D SD25F SD40 SD45D SD45F SD70D TF 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 2,00 3,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00

2,00 2,00 1,00

Electrical

2,00 2,00 1,00

2008-10-26

2,00 2,00 1,00

Component harness harness harness harness harness harness Gauge/Hourmeter Cluster Ignition limit pressure misc. toggle neutral Alternator cable

misc. misc.

receiver/transmitter vibration on/off button

SD77DA SD77DX SD77F TC13 PT125R PT240 2,00 2,00 2,00 2,00 2,00 2,00 6,00 6,00 6,00 4,00 4,00 6,00 2,00 2,00 2,00 2,00 3,00 3,00 3,00 3,00 2,00 3,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 2,00 2,00 2,00 2,00 2,00 2,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 2,00 2,00 2,00 1,50 1,50 1,50 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 2,00 0,50 2,00 2,00 2,00 2,00 2,00 2,00 1,00 1,00 1,00

Electrical

2008-10-26

TIME GUIDE System Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine

Sub-System Lubrication Lubrication Main Drive Main Drive Main Drive Fuel Fuel Fuel Fuel Fuel Fuel Fuel Fuel Fuel Fuel Fuel Fuel Fuel Cooling Cooling Cooling Cooling Cooling Cooling Cooling Cooling Cooling Cooling Cooling Cooling Cooling Intake Intake Intake Intake Intake Intake Exhaust Exhaust Exhaust Exhaust Exhaust Exhaust

Component Filter Oil drain hose Belt Belt Drive coupling Shut off cable/choke Throttle Cap Filter Pump Fuel Line/Hose Fuel Line/Hose Fuel Line/Hose Fuel Line/Hose Fuel Tank Throttle Throttle Throttle Alternator Belt Alternator Belt Coolant recovery tank Fan shroud Fan Fan Belt Fan Belt Radiator Radiator Radiator Radiator Radiator Radiator Air Cleaner Air Cleaner Air Cleaner Air Cleaner Air Cleaner Air Cleaner Exhaust Pipe Exhaust Pipe Exhaust Pipe Exhaust Pipe Exhaust Pipe Muffler

Sub-Component Filter base

Action CR24 CR30 CR32 CR34 CR36 CR70 DD110 DD110HF DD112 DD118HF DD118HFA DD118HFX DD12S DD130 DD130HF DD132HF DD138HF 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 1,00 Replace 1,00 1,00 1,00 1,00 1,00 1,00 Steering Pump Replace 0,50 Adjust 6,00 6,00 4,00 4,00 4,00 4,00 2,50 6,00 6,00 4,00 4,00 Replace 3,00 3,00 3,00 3,00 3,00 4,00 1,00 Replace 3,00 3,00 2,00 3,00 3,00 Cable Replace 2,00 2,00 2,00 2,00 2,00 2,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 Replace 1,50 1,50 1,50 1,50 1,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Reroute 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Replace 0,50 0,50 0,50 0,50 0,50 0,50 1,00 Replace 1,00 1,00 1,00 1,00 1,00 Lever Replace 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cable Adjust 1,00 1,00 1,00 1,00 Linkage/Solenoid Replace Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Adjust 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 Replace 0,50 0,50 0,50 0,50 0,50 2,50 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 Replace 1,50 1,50 1,50 1,50 1,50 3,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Adjust 2,50 2,50 4,00 4,00 4,00 4,00 2,50 2,50 4,00 4,00 Replace 2,50 2,50 2,50 2,50 2,50 3,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cap Replace 0,50 0,50 0,50 0,50 0,50 0,50 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Hose Replace 2,00 2,00 2,00 2,00 2,00 2,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 1,00 1,00 1,00 1,00 1,00 1,00 0,50 1,00 1,00 1,00 1,00 Replace 1,00 1,00 1,00 1,00 1,00 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Hose Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Air Filter Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Condition Indicator Replace 0,50 0,50 0,50 0,50 0,50 0,50 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Tighten 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Gasket Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Replace 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 1,00 1,00 1,00 1,00 1,00 1,00

Engine

2008-10-26

Sub-Component Filter base

Action DD138HFA DD138HFX DD14S DD158HFA DD158HFX DD16 DD22 DD24 DD32 DD70 DD70HF DD90 DD90HF SD100 C SD100D C SD100D TF 1,00 1,00 1,00 1,00 Replace 1,00 1,00 1,00 1,00 1,00 Replace 1,00 1,00 Steering Pump Replace 0,50 0,50 Adjust 4,00 4,00 3,00 4,00 4,00 3,00 3,00 3,00 3,00 4,00 4,00 6,00 6,00 6,00 6,00 6,00 Replace Replace 2,50 2,50 2,50 2,50 2,50 2,50 2,50 3,00 3,00 2,00 2,00 2,00 Cable Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 2,00 2,00 1,50 1,50 1,50 Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Reroute 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Replace Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Lever Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cable Adjust 1,00 1,00 1,00 1,00 1,00 Linkage/Solenoid Replace 0,50 Replace 0,50 Adjust 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 2,50 2,50 0,50 2,50 2,50 0,50 0,50 0,50 0,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 Replace 3,00 3,00 3,00 3,00 3,00 1,50 1,50 1,50 1,50 3,00 3,00 3,00 3,00 3,00 3,00 3,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Adjust 4,00 4,00 2,50 4,00 4,00 2,50 2,50 2,50 2,50 3,00 3,00 2,50 2,50 4,00 4,00 3,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cap Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Hose Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Hose Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Air Filter Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Condition Indicator Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Tighten 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Gasket Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace

Engine

2008-10-26

Sub-Component Filter base

Action SD100F C SD105DA SD105DX SD105F SD116DX SD116F SD122D SD122DX SD122F SD160DX SD160F SD200DX SD25D SD25F SD45D Replace Replace Steering Pump Replace Adjust 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 Replace Replace 2,00 2,00 2,00 2,00 Cable Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Reroute 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Replace Replace 1,00 1,00 1,00 1,00 Lever Replace 0,50 0,50 0,50 0,50 Cable Adjust 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Linkage/Solenoid Replace Replace Adjust 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 Replace 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Adjust 4,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 2,50 2,50 2,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cap Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Hose Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Hose Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Air Filter Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Condition Indicator Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Tighten 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Gasket Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Clamp Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace

Engine

2008-10-26

Sub-Component Filter base

Action SD45F SD70D TF SD77DA SD77DX SD77F Replace Replace Steering Pump Replace Adjust 6,00 6,00 6,00 6,00 6,00 Replace Replace 2,00 Cable Replace 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 Replace Replace 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 Reroute 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 0,50 Clamp Replace Replace 1,00 Lever Replace 0,50 Cable Adjust 1,00 1,00 1,00 1,00 1,00 Linkage/Solenoid Replace Replace Adjust 0,50 0,50 0,50 0,50 0,50 Replace 2,50 2,50 2,50 2,50 2,50 Replace 3,00 3,00 3,00 3,00 3,00 Replace 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 Adjust 2,50 3,00 3,00 3,00 3,00 Replace 0,50 0,50 0,50 0,50 0,50 Repair 0,50 0,50 0,50 0,50 0,50 Cap Replace 2,00 2,00 2,00 2,00 2,00 Hose Replace 0,50 0,50 0,50 0,50 0,50 Clamp Replace 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 Hose Replace 0,50 0,50 0,50 0,50 0,50 Clamp Replace 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 0,50 Air Filter Replace 0,50 0,50 0,50 0,50 0,50 Condition Indicator Replace 2,00 2,00 2,00 2,00 2,00 Replace 0,50 0,50 0,50 0,50 0,50 Tighten 0,50 0,50 0,50 0,50 0,50 Gasket Replace 0,50 0,50 0,50 0,50 0,50 Clamp Tighten 0,50 0,50 0,50 0,50 0,50 Clamp Replace 1,00 1,00 1,00 1,00 1,00 Replace

Engine

TC13 PT125R PT240 1,00

1,00

6,00

0,50 0,50

3,00 0,50 0,50

1,00 0,50 0,50 0,50

1,00 0,50 1,00

0,50 2,50 3,00 0,50 0,50 3,00 0,50 0,50 2,00 0,50 0,50 1,00 0,50 0,50 0,50 0,50 0,50 2,00 0,50 0,50 0,50 0,50 1,00

1,00 0,50 0,50 0,50 2,50 3,00 0,50 0,50 2,50 0,50 0,50 2,00 0,50 0,50 1,00 0,50 0,50 0,50 0,50 0,50 2,00 0,50 0,50 0,50 0,50 1,00

2008-10-26

TIME GUIDE System Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural Structural

Sub-System Arm Arm Cab Cab Cab Cab Cab Cab Cab Cab Cab Cab Cab Cab Cab Cab Cab Canopy Canopy Cutting edge Cutting wheel Decal Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Hood Hood Hood Hood

Component

Air Conditioning Air Conditioning Door Door Door Latch Door Latch Heater Heater Isolator Liner Misc. Wipers Wipers

Battery Box Door/Cover Door/Cover Door/Cover Door/Cover Door/Cover Fender Front Front Front Hood support Hydraulic Filter Box Isolator Misc. Misc. Misc. Rear Rear Rear Rear Reverse stop Swivel Assembly Swivel Assembly Swivel Assembly Swivel Assembly Swivel Assembly Side Shift Lock Bar Misc. Gas Shocks/Tether Grill Hinge Latch

CR24 CR30 CR32 CR34 CR36 CR70 DD110 DD110HF DD112 DD118HF DD118HFA DD118HFX DD12S DD130 DD130HF DD132HF Sub-Component Action Replace Repair 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Misc. Repair 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Adjustment 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Misc. Repair 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Motor Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair Replace Repair Replace Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cover/Hold Down Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Latch Adjustment 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Latch Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repaint Replace 16,00 16,00 16,00 16,00 16,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 10,00 15,00 15,00 15,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repaint Repair Cover Replace Replace Repair Repaint Reweld 10,00 10,00 10,00 10,00 10,00 15,00 16,00 16,00 16,00 16,00 16,00 16,00 8,00 16,00 16,00 16,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repaint 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Reweld Repair 4,00 4,00 4,00 4,00 4,00 6,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 Vertical Bearings Replace 6,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 Horizontal BearingReplace 6,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 Pin Horizonal Replace 4,00 4,00 4,00 4,00 4,00 6,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 Pin Vertical Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair Drum Offset Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 replace 0,50 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace

Structural

2008-10-26

Sub-System Hood Hood Hood Hood Operators Platform Operators Platform Operators Platform Operators Platform Operators Platform Operators Platform Operators Platform Operators Platform Operators Platform Operators Platform Operators Platform ROPS Single point lift Tank Tank Tank Tank Tank Tank Tank Tank Tank Tank

Component Springs Springs Misc. Isolator mount Console Rails Rails Seat Seat Seat Steering Steering Steering Lift Mechanism

Emulsion Emulsion Emulsion Emulsion Fuel Fuel Fuel Hydraulic Hydraulic Hydraulic

CR24 CR30 CR32 CR34 CR36 CR70 DD110 DD110HF DD112 DD118HF DD118HFA DD118HFX DD12S DD130 DD130HF DD132HF Sub-Component Action Replace Adjustment 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 Replace 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 Replace 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Repair 1,00 1,00 1,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Repair 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Replace 1,00 1,00 1,00 1,00 1,00 Slide Bar Replace 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 3,50 3,50 3,50 3,50 2,50 2,50 2,50 2,50 Column Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Knob Replace 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 Wheel Replace Replace 1,00 1,00 1,00 1,00 1,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 1,00 2,00 2,00 2,00 Replace Repair Cap Replace Mount Bolts Replace Repair Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cap Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Misc. Repair 6,00 6,00 6,00 6,00 6,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cap Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Misc. Repair 4,00 4,00 4,00 4,00 Replace

Structural

2008-10-26

Component

Air Conditioning Air Conditioning Door Door Door Latch Door Latch Heater Heater Isolator Liner Misc. Wipers Wipers

DD138HF DD138HFA DD138HFX DD14S DD158HFA DD158HFX DD16 DD22 DD24 DD32 DD70 DD70HF DD90 DD90HF SD100 C Sub-Component Action Replace Repair 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Misc. Repair 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Adjustment 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Misc. Repair 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 1,50 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Motor Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair Replace Repair 1,00 1,00 Replace 1,00 1,00 Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cover/Hold Down Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Latch Adjustment 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Latch Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repaint 0,50 Replace 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 15,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repaint Repair Cover Replace Replace Repair Repaint Reweld 16,00 16,00 16,00 8,00 16,00 16,00 8,00 8,00 8,00 8,00 15,00 15,00 16,00 16,00 40,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repaint 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Reweld Repair 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 6,00 6,00 4,00 4,00 4,00 Vertical Bearings Replace 12,00 12,00 12,00 12,00 12,00 6,00 6,00 12,00 12,00 6,00 Horizontal BearingReplace 12,00 12,00 12,00 12,00 12,00 6,00 6,00 12,00 12,00 6,00 Pin Horizonal Replace 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 6,00 6,00 4,00 4,00 4,00 Pin Vertical Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair 8,00 8,00 Drum Offset Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 2,00 Replace

Structural

2008-10-26

Component Springs Springs Misc. Isolator mount Console Rails Rails Seat Seat Seat Steering Steering Steering Lift Mechanism

Emulsion Emulsion Emulsion Emulsion Fuel Fuel Fuel Hydraulic Hydraulic Hydraulic

DD138HF DD138HFA DD138HFX DD14S DD158HFA DD158HFX DD16 DD22 DD24 DD32 DD70 DD70HF DD90 DD90HF SD100 C Sub-Component Action Replace Adjustment 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 Replace 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 Replace 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 3,00 Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Repair 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 1,00 1,00 Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Repair 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Replace 1,00 1,00 1,00 Slide Bar Replace 2,50 2,50 2,50 2,50 3,50 3,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 1,50 Column Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Knob Replace 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 Wheel Replace Replace 2,00 2,00 2,00 1,00 2,00 2,00 1,00 1,00 1,00 1,00 2,00 2,00 2,00 2,00 2,00 Replace Repair Cap Replace Mount Bolts Replace Repair Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cap Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Misc. Repair 6,00 6,00 6,00 6,00 6,00 2,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cap Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Misc. Repair 4,00 4,00 4,00 Replace

Structural

2008-10-26

Component

Air Conditioning Air Conditioning Door Door Door Latch Door Latch Heater Heater Isolator Liner Misc. Wipers Wipers

SD100D C SD100D TF SD100F C SD105DA SD105DX SD105F SD116DX SD116F SD122D SD122DX SD122F SD160DX SD160F Sub-Component Action Replace Repair 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Misc. Repair 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Adjustment 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Misc. Repair 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Motor Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair Replace Repair Replace Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cover/Hold Down Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Latch Adjustment 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Latch Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repaint 0,50 1,00 Replace 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 10,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repaint Repair 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Cover Replace Replace Repair Repaint Reweld 40,00 40,00 40,00 40,00 40,00 40,00 40,00 40,00 40,00 40,00 40,00 40,00 40,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repaint 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Reweld Repair 4,00 8,00 4,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 Vertical Bearings Replace 6,00 12,00 6,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 Horizontal BearingReplace 6,00 12,00 6,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 12,00 Pin Horizonal Replace 4,00 8,00 4,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 Pin Vertical Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair Drum Offset Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair Replace 0,50 0,50 replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace

Structural

2008-10-26

Component Springs Springs Misc. Isolator mount Console Rails Rails Seat Seat Seat Steering Steering Steering Lift Mechanism

Emulsion Emulsion Emulsion Emulsion Fuel Fuel Fuel Hydraulic Hydraulic Hydraulic

SD100D C SD100D TF SD100F C SD105DA SD105DX SD105F SD116DX SD116F SD122D SD122DX SD122F SD160DX SD160F Sub-Component Action 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Adjustment 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 Replace 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 Replace 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Repair 1,00 0,50 1,00 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Repair 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Replace Slide Bar Replace 1,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 Column Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Knob Replace 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 Wheel Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace Repair 0,50 Cap Replace 0,50 Mount Bolts Replace 1,00 Repair 3,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cap Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Misc. Repair 2,00 6,00 2,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cap Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Misc. Repair 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 Replace

Structural

2008-10-26

Component

Air Conditioning Air Conditioning Door Door Door Latch Door Latch Heater Heater Isolator Liner Misc. Wipers Wipers

SD200DX SD25D SD25F SD45D SD45F SD70D TF SD77DA SD77DX SD77F TC13 PT125R PT240 Sub-Component Action 3,00 Replace 4,00 Repair 10,00 10,00 10,00 10,00 10,00 10,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 Misc. Repair 1,00 1,00 1,00 1,00 1,00 1,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 Repair 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 Adjustment 8,00 8,00 8,00 8,00 8,00 8,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 Misc. Repair 1,50 1,50 1,50 1,50 1,50 1,50 Replace 2,00 2,00 2,00 2,00 2,00 2,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 Repair 1,00 1,00 1,00 1,00 1,00 1,00 Motor Replace 0,50 0,50 0,50 0,50 0,50 0,50 Replace 6,00 6,00 6,00 6,00 6,00 6,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 Repair 8,00 Replace 2,00 Repair Replace Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cover/Hold Down Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Latch Adjustment 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Latch Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repaint Replace 10,00 8,00 8,00 8,00 8,00 10,00 10,00 10,00 10,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repaint Repair 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Cover Replace Replace Repair Repaint Reweld 40,00 30,00 30,00 30,00 30,00 40,00 40,00 40,00 40,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repaint 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Reweld Repair 8,00 4,00 4,00 4,00 4,00 6,00 6,00 6,00 6,00 Vertical Bearings Replace 12,00 4,00 4,00 4,00 4,00 10,00 10,00 10,00 10,00 Horizontal BearingReplace 12,00 4,00 4,00 4,00 4,00 10,00 10,00 10,00 10,00 Pin Horizonal Replace 8,00 4,00 4,00 4,00 4,00 6,00 6,00 6,00 6,00 Pin Vertical Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Repair Drum Offset Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 0,50 0,50 0,50 Replace 0,50 0,50 replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 1,00 replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 0,50 Replace

Structural

2008-10-26

Component Springs Springs Misc. Isolator mount Console Rails Rails Seat Seat Seat Steering Steering Steering Lift Mechanism

Emulsion Emulsion Emulsion Emulsion Fuel Fuel Fuel Hydraulic Hydraulic Hydraulic

SD200DX SD25D SD25F SD45D SD45F SD70D TF SD77DA SD77DX SD77F TC13 PT125R PT240 Sub-Component Action 2,00 2,00 2,00 2,00 2,00 Replace 0,50 0,50 0,50 0,50 0,50 Adjustment 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 2,50 Replace 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 2,50 Replace 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Repair 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Repair 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Replace Slide Bar Replace 3,50 1,50 1,50 1,50 1,50 3,50 3,50 3,50 3,50 1,50 1,50 Column Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Knob Replace 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 Wheel Replace 1,00 1,00 1,00 1,00 1,00 1,00 Replace 2,00 1,00 1,00 1,00 1,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 1,00 Repair 0,50 Cap Replace 0,50 Mount Bolts Replace 1,00 Repair 3,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cap Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Misc. Repair 6,00 3,00 3,00 3,00 3,00 6,00 6,00 6,00 6,00 2,00 3,00 3,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cap Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Misc. Repair 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 3,00 3,00 3,00 Replace

Structural

2008-10-26

TIME GUIDE System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System

Sub-System Axle Axle Axle Axle Axle Axle Axle Axle Axle Wheel/Rim Sprocket Chain Chain Brake Brake Brake Brake Brake Brake Brake Brake Brake Brake Brake Brake Brake Brake Chain Case Cover Chain Case Cover Suspension Steering Steering Steering Steering Drive Shaft U-Joint Planetary Planetary

Component Wheel Stud/Nut Wheel Brakes Brakes Bearing Differential Mount Bolts Oil

Tightener Disc/Drum Shoe Master Cylinder Brake Cylinder Hose Hose Hose Tubeline Tubeline Fitting Fitting Cable Park Brake Lever Pedal

Air Spring Ball Joint Tie Rod Tie Rod Tie Rod

Sub-Component Action CR24 CR30 CR32 CR34 CR36 CR70 DD110 DD110HF DD118HF DD118HFA DD118HFX DD12S DD130 DD130HF DD132HF DD138HF DD138HFA Replace Replace Seal Replace Replace Adjust Replace Replace Replace Replace 3,00 3,00 3,00 3,00 3,00 3,00 Replace Replace Replace Repair Replace Replace Replace Replace Replace Reroute Tighten Replace Tighten Replace Tighten Replace Replace Replace Reseal Replace Replace Replace Replace Adjust Tie Rod End Replace Replace Replace Replace Reseal

Drive System

2008-10-26

Component Wheel Stud/Nut Wheel Brakes Brakes Bearing Differential Mount Bolts Oil

Tightener Disc/Drum Shoe Master Cylinder Brake Cylinder Hose Hose Hose Tubeline Tubeline Fitting Fitting Cable Park Brake Lever Pedal

Air Spring Ball Joint Tie Rod Tie Rod Tie Rod

Sub-Component Action DD138HFX DD14S DD158HFA DD158HFX DD16 DD22 DD24 DD32 DD70 DD70HF DD90 DD90HF SD100 C SD100D C SD100D TF SD100F C 8,00 8,00 8,00 8,00 Replace 2,00 2,00 2,00 2,00 Replace 6,00 6,00 6,00 6,00 Seal Replace 16,00 16,00 16,00 16,00 Replace 2,00 2,00 2,00 2,00 Adjust 16,00 16,00 16,00 16,00 Replace 8,00 8,00 Replace 2,00 2,00 2,00 2,00 Replace 1,00 1,00 1,00 1,00 Replace 1,00 1,00 1,00 1,00 Replace Replace Replace Repair Replace Replace Replace Replace Replace Reroute Tighten Replace Tighten Replace Tighten Replace Replace Replace Reseal Replace Replace Replace Replace Adjust Tie Rod End Replace Replace Replace 16,00 16,00 16,00 16,00 Replace 25,00 25,00 25,00 25,00 Reseal

Drive System

2008-10-26

Component Wheel Stud/Nut Wheel Brakes Brakes Bearing Differential Mount Bolts Oil

Tightener Disc/Drum Shoe Master Cylinder Brake Cylinder Hose Hose Hose Tubeline Tubeline Fitting Fitting Cable Park Brake Lever Pedal

Air Spring Ball Joint Tie Rod Tie Rod Tie Rod

Sub-Component Action SD105DA SD105DX SD105F SD116DX SD116F SD122D SD122DX SD122F SD160DX SD160F SD200DX SD25D SD25F SD45D SD45F SD70D TF 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 6,00 Seal Replace 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Adjust 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 Replace 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 8,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace Replace Replace Repair Replace Replace Replace Replace Replace Reroute Tighten Replace Tighten Replace Tighten Replace Replace Replace Reseal Replace Replace Replace Replace Adjust Tie Rod End Replace Replace Replace 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 Replace 25,00 25,00 25,00 25,00 25,00 25,00 25,00 25,00 25,00 25,00 25,00 25,00 25,00 25,00 25,00 25,00 Reseal

Drive System

2008-10-26

Component Wheel Stud/Nut Wheel Brakes Brakes Bearing Differential Mount Bolts Oil

Tightener Disc/Drum Shoe Master Cylinder Brake Cylinder Hose Hose Hose Tubeline Tubeline Fitting Fitting Cable Park Brake Lever Pedal

Air Spring Ball Joint Tie Rod Tie Rod Tie Rod

Sub-Component Action SD77DA SD77DX SD77F TC13 PT125R PT240 8,00 8,00 8,00 4,00 4,00 Replace 2,00 2,00 2,00 Replace 6,00 6,00 6,00 Seal Replace 16,00 16,00 16,00 Replace 2,00 2,00 2,00 Adjust 16,00 16,00 16,00 Replace 8,00 8,00 8,00 Replace 2,00 2,00 2,00 Replace 1,00 1,00 1,00 Replace 1,00 1,00 1,00 3,00 3,00 Replace 0,25 Replace 0,25 Replace 0,25 Repair 6,00 Replace 6,00 Replace 2,00 Replace 6,00 Replace 1,00 Replace 1,00 Reroute 0,50 Tighten 1,00 Replace 0,50 Tighten 1,00 Replace 0,50 Tighten 2,00 Replace 1,00 Replace 2,00 Replace Reseal Replace 4,00 Replace Replace 0,50 Replace 0,50 Adjust 0,50 Tie Rod End Replace 3,00 Replace 3,00 Replace 16,00 16,00 16,00 Replace 25,00 25,00 25,00 Reseal

Drive System

2008-10-26

TIME GUIDE System Water Water Water Water Water Water Water Water Water Water Water Water Water Water Water Water

Sub-System System System System System System System System System System System System System System System System System

Component Filter Filter Assembly Fitting Fitting Line / Piping Line / Piping Tank Tank Valve, Shut-off Flow Control Valve Mounting Bracket Pump Spray Bar Spray Bar Tank Misc

Sub-Component Action CR24 CR30 CR32 CR34 CR36 CR70 DD110 DD110HF DD112 DD118HF DD118HFA DD118HFX DD12S DD130 DD130HF DD132HF DD138HF DD138HFA DD138HFX DD14S 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Element Replace 2,00 2,00 2,00 2,00 2,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 2,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Tighten 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Fill Strainer Replace 2,00 2,00 2,00 2,00 2,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 2,00 Replace 2,00 2,00 2,00 2,00 2,00 1,00 1,00 1,00 2,00 1,00 1,00 1,00 2,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Nozzle Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cap Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace

Water

2008-10-26

TIME GUIDE System Water Water Water Water Water Water Water Water Water Water Water Water Water Water Water Water

Sub-System System System System System System System System System System System System System System System System System

Component Filter Filter Assembly Fitting Fitting Line / Piping Line / Piping Tank Tank Valve, Shut-off Flow Control Valve Mounting Bracket Pump Spray Bar Spray Bar Tank Misc

Sub-Component Action DD158HFA DD158HFX DD16 DD22 DD24 DD32 DD70 DD70HF DD90 DD90HF SD105DA SD77DA PT125R PT240 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Element Replace 1,00 1,00 2,00 2,00 2,00 2,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Tighten 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Repair 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Fill Strainer Replace 1,00 1,00 2,00 2,00 2,00 2,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 Replace 1,00 1,00 2,00 2,00 2,00 2,00 Replace 2,00 2,00 Replace 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 Replace 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Nozzle Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Cap Replace 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Replace

Water

2008-10-26

This is a time guide for RM ABG Paving systems. This time guide is not created with the conditions that we described for the normal time guide. All times in this list has also a different layout comparing to the normal time guide. There are no operation numbers for the jobs available. This is a temporary solution to help our dealers with information and when new machines are released they will be found in the normal time guide and with a related repair method connected. This Time Guide will only be available in English and in PDF format. Machines covered in this list are: Screeds: VB30, VB78, VB88, VDT-V78, VDT V-88, MB120, MB122, VDT120, VDT 121 Pavers. ABG 5770, ABG 5870, ABG 6870, ABG 2820, ABG 5820, ABG 6820ABG 7820, ABG 8820, ABG 9820

ABG Screeds GB

Warranty Job Codes Screeds

Screed dismount Screed dismantled and cleaning Tamper Bearing replace Vibration Bearing replace Wearing Bar u. Base-Plate replace Gas-Hose replace Gasheating repair Baffle-Plate replace Tamper Knife replace and adjust Tamper-Plate flattening /replace Center Rocker Bearing replace Vario Cylinder repair Guide Ring replace Hydraulic-Motor repair /replace V-Belt Tamper V-Belt Vibration Synchronizing Cylinder replace Greace-Hose replace Connection Block for Hydr.-Hose Hydraulic Hose replace Distruptor-Bocks with Cable replace/repair Flat Tube Heating Elementan (Tamper Knife) Flat Tube Heating Element ( Base Plate) Heating System kplt. Check Catwalk flattening End-Plates flattening Lateral Limitation repair Screed attach Crown Control repair Hydr.Heigth Adjustment Ext.Screed Hydr.Heigth Adjustment Ext.Screed Hydr.Heigth Adjustment Ext.Screed Hydr.Heigth Adjustment Ext.Screed Screed with Articulated Join VB891 Auger Element u.Screw Replace Support Plates cleaning u.repair Brace cleaning und flattening Channel Plates cleaning and repair Control Line für ASS replace Screed Cover repair Screed adjust Screed adjust

Time target Time target Time target Time target Time target Time target Time target Time target Time target Time target Time target Time target Time target Time target Time target VB 30 Extension VB 78 VB 88 Extesion VDT-V78 VDT-V 88 Extension MB 122 MB120 Extension VDT121 VDT120 Extension Vario Screed MB/VDT VB 30 VB VDT-V MB VDT 2 0,5 2 2 0,5 2 2 0,5 2 2 1 2 2 1 2 8 3 8 8 3 12 12 3 3 3 3 4 4 3 4 4 4 4 4 8 8 8 4 4 4 8 8 8 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 1 12 12 1 12 12 1 6 6 2 6 6 2 4 2 2 0,5 2 2 0,5 0,5 0,5 0,5 0,5 0,5 0,5 1,5 2 2 2 2 2 2 0,5 0,5 0,5 0,5 0,5 0,5 0,5 3 3 3 3 3 3 1 6 1 6 6 1,5 9 9 2 3 3 1,5 4 4 1,5 3 1 1 1 1 1 2 2 2 2 5 5 5 5 5 5 5 5 5 1 1 1 1 1 1 4 4 4 4 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 1 1 1 1 1 1 1 3 3 3 3 2 2 3 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 2 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 1 1 1 1 1 1 1 1 0,5 0,5 1 0,5 0,5 1 1 1 1 1 1 1 1 1 1 0,5 0,5 0,5 0,5 0,5 2 2 2 2 2 3 3 3 3 2 1 2 2 0,5 2 2 0,5 2 2 2 2 2 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 2 2 2 2 2 2 8 8 0,5 0,5 0,5 0,5 0,5 0,5 1 1 2 2 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5

Page 1 of 7

Hydraulics ABG PAVER

System Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic

Sub-System Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Motor Oil Cooler Tank Tank Tank Tank Tank Tank Tank Tank Pump Pump Pump Pump Pump Pump Pump Pump Reservoir Reservoir Reservoir Reservoir

Component Auger Lift Auger Lift Hopper Hopper Screed Lift Screed Lift Screed Load Device Screed Load Device Screed Tensioning Device Screed Tensioning Device Steering Tow Point Tow Point Auger Auger Conveyor Conveyor Fan, Cooling Fan, Cooling Front Wheel Assist Front Wheel Assist Travel Travel Smokeater Smokeater Front Wheel Drive Filter Filter Head Filter Head Filter Head Fitting Fitting Hose O Ring Auger Auger Conveyor General Purpose Cylinder Travel Travel Front Wheel Drive Breather Oil Level Indicator Temperature sender

Action Replace Repair Replace Repair Replace Repair one Cylinder Replace one Cylinder Repair Replace Repair Replace Replace Repair Replace only Shaft Seal Repair Replace only Shaft Seal Repair Replace Seal Kit Repair one Motor Replace one Motor Seal Kit Repair one Site Replace only Shaft Seal Repair one Site Replace Seal Kit Repair one Motor Replace Replace alle Hy.Filter Replace Replace Pressure Switch Replace Indicator Switch Replace one Replace ale Fittings Tighten one Replace Replace Replace only Shaft Seal Repair Replace Replace Replace one Replace only Shaft Seal Repair Replace Replace Replace Replace Replace Sub-Component

ABG 5770 1 2 1 2 1 2

ABG 5870 1 2 1 2 1 2

4 1 2 2

2 1 2 3 8 0,5 4 1 2 6 1 0,25 0,25 0,25 2 0,5 0,5 4 0,5 2 2 2 5 0,5 2 0,25 1 0,25 16

ABG6870 1 2 1 2 1 2 1 2 1 2 4 1 2 2

ABG 2820 1 2 1 2 1 2

ABG 5820 1 2 1 2 1 2

ABG 6820 1 2 1 2 1 2

ABG 7820 1 2 1 2 1 2 1 2 1 2

1 2 2

1 2 2 1,5 4

2 1 2 3 8 0,5 4 1 2 6 1

2 1

8 0,5 4 1

0,25 0,25 0,25 2 0,5 0,5 4 0,5 2 2 2 5 0,5 2 0,25 1 0,25 16

6 1 1 0,25 0,25 0,25 2 0,5 0,5 4 0,5 2 2 2 5 0,5 0,25 1 0,25 16

Page 2 of 7

ABG 8820 1 2 1 2 1 2 1 2 1 2

ABG 9820 2 4 1 2 1 2 1 2 1 2 1 2 2 0,5 2 0,5

2 1

1 2 2 0,5 2 0,5 2 1

8 0,5 4 1

6 1

0,25 0,25 0,25 2 0,5 0,5 4 0,5 2 2 2 5 0,5

6 1,5 2 0,25 0,25 0,25 2 0,5 0,5 4

0,25 1 0,25 16

2 2 2 5 0,5 0,25 1 0,25 16

Hydraulics ABG PAVER

System Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic

Sub-System Reservoir Reservoir Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve

Component

Brake Valve Brake Cooler Bypass Cylinder Main Control Auger Auger Conveyor Steering Tow Point Track Adjuster Screed Load Device Screed Tensioning Device Screed Assist Front Wheel Drive

Sub-Component

Solenoid Main Valve Main Valve Main Valve one Site Valve Block

Action Repair Clean Replace Replace Replace Replace Reseal Replace Replace Replace Replace Replace Replace Replace Replace Replace Replace

ABG 5770

ABG 5870

ABG6870

ABG 2820

ABG 5820

3 1,5 0,25 2 3

4 2 1

1,5 2

2 2 1,5 2

1,5 2

Page 3 of 7

ABG 6820

ABG 7820

ABG 8820

ABG 9820 1 3 1,5 0,25 2

3 1,5 0,25 2

3 3

1,5 2

1 1,5

1,5 2

1,5 1,5

1 1,5 2 2 1,5 1,5

1 1,5 2 2 2,5 1,5

Structural ABG Paver

Sub-System Operators Platform Operators Platform Operators Platform Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Generator Generator EL-heating Arm Auger Auger Material Converyor Material Converyor Material Converyor Material Converyor Material Converyor Material Converyor Material Converyor Material Converyor Chain Case/Cover Hopper Hopper Hopper Oscillating Cross Beam Oscillating Cross Beam Central Lubrication Pump Central Lubrication Pump Central Lubrication Central Lubrication Central Lubrication

Component Seat Seat swivel/slide Console Misc. Misc. Misc. Auger Box Auger Box Auger Box Hood Hood support Grill Grill Fender Fender V-Belt Swith Cabinet Screed Shaft Segment Conveyor Chain Conveyor Chain Base Plate Drive Shaft Drive Shaft Tensioning Unit Tensioning Unit Chain Guard Wing Wing Lock

Grease Distruptor Grease Distruptor Misc.

Sub-Component Action ABG 2820 Replace 1 Replace 1 Replace 2 Repair 2 Repaint 2 Reweld 2 Replace 4 one Site Repair 4 Repaint 1 Replace Replace 1 Replace 1 Repaint 0,5 one Site Repair 0,5 one Site Replace 1 Replace 1,5 Replace 0,5 Replace 1 one Site Replace 3 one Site Replace 2 one Replace 0,25 one Site Replace 5 Segmemt Repair 0,5 Replace 8 one Site Replace 4 one Site Repair 2 one Site Replace 0,5 one Site Repair 0,5 Replace 8 Repair 1 one Site Replace 1 Repair 1 Replace 1 Replace 2 Repair 3 Replace Repair Replace Repaire Repaire

ABG 5820 1 1 2 2 2 2 5 4 1 1 1 1 0,5 0.5 1 2 1 1 2 2 0,25 5 0,5 8 4 2 4 1 8 1 1 1 1 1 3 1,5 1 2 1 1

Page 4 of 7

ABG 6820 1 1 2 2 2 2 5 4 1 1 1 1 0,5 0,5 1 2 1 1 2 2 0,25 5 0,5 8 4 2 4 1 8 1 3 1 1 1 3 1,5 1 2 1 1

ABG 7820 1 1 2 2 2 2 5 4 1 1 1 1 0,5 0,5 1 2 1 1 2 2 0,25 5 0,5 8 4 2 4 1 8 1 3 1 1 1 3 1,5 1 2 1 1

ABG 8820 1 1 2 2 2 2 6 4 1 1 1 1 0,5 0,5 1 2 1 1 2 2 0,25 5 0,5 8 4 2 4 1 8 1 3 1 1 1 3 1,5 1 2 1 1

ABG9820 1 1 2 2 2 2 8 4 1 4 1 1 0,5 0,5 1 2 1 1 2 2 0,25 5 0,5 8 4 2 4 1 8 1 3 1 1 1 3 1,5 1 2 1 1

ABG 5770 1 1 2 2 2 2 6 4 1 1 1 0,5 0,5 1 2 1,5 1 2 2 0,25 5 0,5 8 4 2 4 1 8 1 3 1 1 1 3 1,5 1 2 1 1

ABG 5870 1 1 2 2 2 2 6 4 1 1 1 0,5 0,5 1 2 1,5 1 2 2 0,25 5 0,5 8 4 2 4 1 8 1 3 1 1 1 3 1,5 1 2 1 1

ABG 6870 1 1 2 2 2 2 6 4 1 1 1 0,5 0,5 1 2 1,5 1 2 2 0,25 5 0,5 8 4 2 4 1 8 1 3 1 1 1 3 1,5 1 2 1 1

Engine ABG Paver

System Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine

Sub-System Cooling Cooling Cooling Cooling Cooling Cooling Cooling

Component Alternator Belt Alternator Belt Radiator Radiator Radiator Radiator Radiator

Exhaust Exhaust Exhaust Exhaust Exhaust Fuel Fuel Fuel Fuel Fuel Fuel Fuel Fuel Fuel Intake Intake Intake Intake Intake Intake

Exhaust Pipe Exhaust Pipe Exhaust Pipe Exhaust Pipe Exhaust Pipe Cap Filter Fuel Line/Hose Fuel Line/Hose Fuel Line/Hose Fuel Line/Hose Fuel Line/Hose Fuel Line/Hose Fuel Tank Air Cleaner Air Cleaner Air Cleaner Air Cleaner Air Cleaner Air Cleaner

Sub-Component

Action Replace Adjust Replace Cap Replace Hose Replace Clamp Replace Clamp Tighten Replace Replace Tighten Gasket Replace Clamp Tighten Clamp Replace Replace Replace Replace Reroute Clamp Tighten Clamp Replace Fitting Tighten Fitting Replace Replace Replace Hose Replace Clamp Replace Clamp Tighten Air Filter Replace Condition Indicator Replace

ABG 2820 1 0.5 4 0,5 1,5 1 0,5 16 2 0,5 2 1 1 0,5 0,5 1 1 0,5 1 0,5 0,5 2 2 2 1 0,5 0,5 0,5

ABG 5820 1,5 0,5 4 0,5 2 1 0,5 24 2 0,5 2 1 1 0,5 1 1,5 1,5 0,5 1 0,5 0,5 4 2 2 1 0,5 0,5 0,5

Page 5 of 7

ABG 6820 1,5 0,5 4 0,5 2 1 0,5 24 2 0,5 2 1 1 0,5 1 1,5 1,5 0,5 1 0,5 0,5 4 2 2 1 0,5 0,5 0,5

ABG 7820 1,5 0,5 4 0,5 2 1 0,5 24 2 0,5 2 1 1 0,5 1 1,5 1,5 0,5 1 0,5 0,5 4 2 2 1 0,5 0,5 0,5

ABG 8820 1,5 0,5 4 0,5 2 1 0,5 24 2 0,5 2 1 1 0,5 1 01-jan 1,5 0,5 1 0,5 0,5 4 2 2 1 0,5 0,5 0,5

ABG 9820 1,5 0,5 4 0,5 2 1 0,5 36 2 0,5 2 1 1 0,5 1 1,5 1,5 0,5 1 0,5 0,5 4 2 2 1 0,5 0,5 0,5

ABG 5770 1,5 0,5 4 0,5 2 1 0,5 24 2 0,5 2 1 1 0,5 1 1,5 1,5 0,5 1 0,5 0,5 4 2 2 1 0,5 0,5 0,5

ABG 5870 1,5 0,5 4 0,5 2 1 0,5 24 2 0,5 2 1 1 0,5 1 1,5 1,5 0,5 1 0,5 0,5 4 2 2 1 0,5 0,5 0,5

ABG 6870 1,5 4 0,5 2 1 0,5 24 2 0,5 2 1 1 0,5 1 1,5 1,5 0,5 1 0,5 0,5 4 2 2 1 0,5 0,5 0,5

Drive System ABG Paver

System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System Drive System

Sub-System Chain Chain Forward/Reverse Lever Pump Drive Pump Drive Steering Steering Suspension Tire Track Track Track

Component Tightener

Sub-Component

Gearbox Gearbox Tie Rod Tie Rod A-Arm Assy Drive Wheel Front Idler Front Idler

bearing/seal

Action Repair Replace Replace Replace Reseal Replace Adjust Replace Replace Replace Replace Replace

ABG 5770

ABG 5870

ABG6870

2 8 4 3 1 16 4 4

Page 6 of 7

ABG 2820 6 2 2

ABG 5820 6 2 2 8 4

ABG6820 6 2 2 8 4

ABG 7820 6 2 2 8 4

ABG 8820 6 2 2 12 4

ABG 9820 6 2 2 12 4

8 4

Electrical ABG Paver

Sub-System Controls Controls Controls Controls Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Engine Fuel Generator Generator Hydraulic Hydraulic Operator Area Operator Area Operator Area Operator Area Operator Area Operator Area Operator Area Operator Area Operator Area Operator Area Tractor

Component Grade Sensor Grade/Slope Controller Slope Sensor Ultra Eye 5 Alternator Battery Battery Cable Fuse/Circuit Breaker Harness Harness Harness Oil Pressure Switch Relay RPM Sensor Solenoid Temperature Sender Fuel Level Sender Harness Valves Temperature Sender Backup Alarm Emergency Stop Button Forward/Reverse Lever Harness Horn Indicator light Insturmant Panel Insturmant Panel Switch, Ignition Work Light Control Station Box

Sub-Component

Starter

Solenoid

Potentiometer

Misc.

Action ABG2820 ABG 5820 ABG 6820 ABG 7820 ABG 8820 ABG 9820 ABG 5770 ABG5870 ABG 6870 Replace 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 Replace 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 Replace 1 1 1 1 1 1 1 1 1 Replace 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 Replace 3 3 3 3 3 3 3 3 3 Replace 1 1 1 1 1 1 1 1 1 Replace 2 2 2 2 2 2 2 2 2 Replace 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 Replace 8 8 8 8 8 8 8 8 8 Repair 1 1 1 1 1 1 1 1 1 Reroute 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 Replace 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 Replace 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 Replace 1 1 1 1 1 1 1 1 1 Replace 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 Replace 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 Replace 1 1 1 1 1 1 1 1 1 Replace 1 1 1 1 1 1 1 1 1 Replace 2 4 4 4 4 4 4 4 4 Replace 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 Replace 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 Replace 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 Replace 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 Replace 2 2 2 2 2 2 2 2 2 Replace 2 2 2 2 2 2 2 2 2 Replace 0,5 0,5 0,5 0,5 0.5 0,5 0,5 0,5 0,5 Replace 1 1 1 1 Replace 0,5 0,5 0,5 0,5 0,5 0,5 1,5 1,5 1,5 Replace 2 2 2 2 2 2 Replace 1 1 1 1 1 1 1 1 1 Replace 2 2 2 2 2 2 2 2 2 Repair 1 1 1 1 1 1 1 1 1

Page 7 of 7

0. General

General Information about special tools for the currently produced Haulers, Excavators, Motor Graders and Loaders. Tools for older machines and components are included, particularly those which also are used for the currently produced machines. The most important information about the tools, e.g. designation, part number, class, illustration, range of application etc. are stated. The part number, which also is the tool number, should be used when ordering from Parts Departments. A short explanation about the work operation is given in the field "Used When". The machine and or component association means that a more detailed explanation can be found in the associated Service Manual, e.g. L220E, EC290B, D12C. For many of the tools there are also suitable hooks with part numbers, and these hooks can be used for arranging tools on display boards. A summary of available hooks and boards can be found after the index. Inquiries regarding the tools, their spare parts etc. can be directed to Volvo CE Customer Support, Service Engineering, fax No. +46 16 15 29 91 or via e-mail to "support.parts.wlo@volvo.com". The tools are divided according to type/category, tabs 1–11, to facilitate searches when the tool number or other associations are not known. Under tab 0 there is an index that lists part (tool) numbers. They are also divided into classes, according to different work operations, such as service and maintenance work, repair work or overhauling (see heading Classes). For each product model there are separate suggestions with the tools arranged according to class. Information about changes to the tools is passed on through the distribution of a new CD issue or via e-mail as Service Tips. In addition we will also continue to distribute information about tools together with instructions for use or work method in the form of Service Bulletins under group 080.

Spare Parts for Special Tools Spares for the special tools are generally not stocked, with the exception of seals, O-rings etc. Available spares for the respective special tools are listed as a part number in the field Remark.

Warranty The corresponding Warranty Conditions and Claims Handling apply to the special tools as to genuine spare parts.

Definition of a Special Tool Tool or equipment essential to ensure the quality of each job and which are prescribed in the Service Manuals from Volvo CE Customer Support. Designed and tested by Volvo CE Customer Support. Designed and made externally to be used for a particular purpose or to be used together with another special tool. Standard tools with high quality requirements, for example, pressure gauges. Tools which can be made according to instructions in the Service Manuals.

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Volvo Construction Equipment

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0. General

Classes BAS = EXT = ENG = TRA = AXL = HYD =

For carrying out service and maintenance work on the machines. For carrying out kinds of repair work on the machines, excl. overhauling main components, which have been removed from the machine. For overhauling engines, which have been removed from the machine. For overhauling transmissions/gearboxes, which have been removed from the machine. For overhauling axles, which have been removed from the machine. For overhauling hydraulic components, which have been removed from the machine.

Holding of Special Tools by Authorised Dealers The minimum requirements from Volvo Construction Equipment for the holding of special tools by each authorised dealer in order to meet the Volvo Quality Standard are as follows: Class

Authorised activities

BAS

Carry out service and maintenance work

BAS

Introduction of new product/model

BAS

Starting up a new market

BAS + EXT

Carry out repairs, service and maintenance work

ENG, TRA, AXL, HYD

Carry out overhaul of main components

BAS + access to EXT

Carry out service in the field from a service vehicle

The ever increasing requirements from our customers for reliability in operation and fast service – together with shortest possible down times – can only be met by Authorised Dealers through professional efforts. In order to achieve this it is definitely not possible to hold back as far as correct tools and equipment are concerned. Highly valued advantages that are also achieved through investing in correct tools and equipment are safety and good ergonomics for the mechanic, the elimination of damage to components and making sure of a good working environment.

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Volvo Construction Equipment

2014-11-17

0. General ........................................... 0:1 11042173 ........................ 11:9 11042174 ........................ 11:9 11061273 ........................ 1:18 11165029 ........................ 1:19 11370460 ........................ 6:28 11370465 ........................ 6:28 11370466 ........................ 6:28 11370467 ........................ 6:29 11370469 ...................... 6:121 11370470 ...................... 6:122 1159080 .......................... 3:43 11666003 .......................... 2:5 11666008 ........................ 2:64 11666013 .......................... 5:1 11666016 .......................... 2:6 11666017 .......................... 2:6 11666018 .......................... 2:7 11666019 .......................... 2:7 11666020 .......................... 2:8 11666022 .......................... 2:8 11666023 ........................ 2:16 11666027 ........................ 2:16 11666031 .......................... 5:9 11666032 .......................... 5:9 11666037 .......................... 2:9 11666039 .......................... 9:1 11666040 .......................... 9:2 11666042 .......................... 5:4 11666043 .......................... 5:3 11666046 .......................... 5:2 11666051 .......................... 2:1 11666052 .......................... 2:1 11666054 .......................... 5:5 11666055 .......................... 5:8 11666095 ........................ 2:74 11666099 ........................ 2:75 11666102 ...................... 11:14 11666119 ........................ 2:25 11666122 ........................ 11:7 11666124 ........................ 2:25 11666125 ........................ 11:9 11666129 .......................... 3:9 11666131 .......................... 3:9 11666134 ........................ 11:8 11666135 ........................ 2:64 11666136 ........................ 2:65 11666137 ........................ 3:10 11666138 ........................ 11:8 11666139 ........................ 2:65 11666145 ........................ 11:6 11666148 ........................ 3:10 11666149 ........................ 3:10 11666161 .......................... 8:1

11666167 ........................ 3:39 11666170 ........................ 9:17 11666171 ........................ 9:17 11666172 ........................ 4:19 11666173 ........................ 2:66 11666174 ........................ 5:74 11666175 ........................ 4:19 11666176 ........................ 4:20 11666177 ........................ 4:20 11666178 ........................ 5:77 11666179 ...................... 6:124 11666180 ........................ 9:14 11666181 ........................ 2:80 11666182 ........................ 2:81 11666185 ........................ 5:69 11666186 ........................ 5:69 11666187 ........................ 5:69 11666188 ........................ 5:70 11666189 ........................ 5:70 11666190 ........................ 5:70 11666191 ........................ 5:71 11666192 ........................ 5:71 11666193 ........................ 5:71 11666200 .......................... 8:5 11666901 ...................... 11:10 11666903 ...................... 11:11 11666904 ...................... 11:12 11667001 .......................... 6:1 11667010 .......................... 6:1 11667050 .......................... 6:2 11667055 .......................... 6:2 11667060 .......................... 6:2 11667065 .......................... 6:3 11667070 .......................... 6:3 11667075 .......................... 6:3 11667080 .......................... 6:4 11667085 .......................... 6:4 11667090 .......................... 6:4 11667095 .......................... 6:5 11667100 .......................... 6:5 11667104 .......................... 6:5 11667105 .......................... 6:6 11667110 .......................... 6:6 11667115 .......................... 6:6 11667118 .......................... 6:7 11667120 .......................... 6:7 11667125 .......................... 6:7 11667130 .......................... 6:8 11667135 .......................... 6:8 11667140 .......................... 6:8 11667145 .......................... 6:8 11667150 .......................... 6:9 11667155 .......................... 6:9 11667160 .......................... 6:9

11667165 .......................... 6:9 11667170 ........................ 6:10 11667175 ........................ 11:7 11667185 ........................ 6:10 11667190 ........................ 6:10 11667195 ........................ 6:11 11667200 ........................ 6:11 11667220 ........................ 6:11 11667264 ........................ 6:11 11667400 ........................ 6:12 11668002 ........................ 2:33 11668003 ........................ 2:33 11668004 .......................... 3:8 11668005 .......................... 3:8 11668006 ........................ 2:25 11668007 .......................... 4:1 11668008 .......................... 4:1 11668009 ........................ 4:14 11668010 .......................... 4:1 11668011 ........................ 4:13 11668012 .......................... 4:2 11668013 .......................... 1:1 11668014 ........................ 4:10 11668015 ........................ 4:11 11668016 .......................... 4:3 11668017 ........................ 4:11 11668018 ........................ 4:15 11668019 .......................... 9:4 11668020 ........................ 7:51 11668021 .......................... 9:5 11668022 .......................... 9:3 11668023 ........................ 4:18 11668024 ........................ 7:50 11668300 ........................ 3:20 11668301 ........................ 6:42 11668302 ........................ 6:42 11668303 ........................ 3:20 11668304 ........................ 6:43 11668305 ........................ 2:92 11668306 ........................ 6:43 11668307 ........................ 2:92 11668308 ........................ 6:43 11668309 ........................ 6:43 11668310 ........................ 6:44 11668311 ........................ 3:20 11668312 ........................ 2:92 11668313 ........................ 6:44 11668314 ........................ 6:44 11668316 ........................ 6:44 11668317 ........................ 6:45 11668319 ...................... 6:123 11668320 ........................ 6:49 11668321 ........................ 2:93 11668322 ........................ 6:45

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Volvo Construction Equipment

0:3

0. General 11668323 ........................ 11668324 ........................ 11668325 ........................ 11668326 ........................ 11668327 ........................ 11668328 ........................ 11668329 ........................ 11668330 ........................ 11668331 ........................ 11668332 ........................ 11668333 ........................ 11668334 ........................ 11668337 ........................ 11668338 ........................ 11668339 ........................ 11668340 ........................ 11668341 ........................ 11668342 ........................ 11668343 ........................ 11668344 ........................ 11668345 ........................ 11668346 ........................ 11668347 ........................ 11668348 ........................ 11668349 ........................ 11668350 ........................ 11668351 ........................ 11668352 ........................ 11668353 ........................ 11668354 ........................ 11668355 ........................ 11668356 ........................ 11668357 ........................ 11668358 ........................ 11668359 ........................ 11668360 ........................ 11668361 ........................ 11668362 ........................ 11668363 ........................ 11668364 ........................ 11668365 ........................ 11668366 ........................ 11668367 ........................ 11668368 ........................ 11668369 ........................ 11668370 ........................ 11668371 ........................ 11668372 ........................ 11668373 ........................ 11668374 ........................ 11668376 ........................ 11668377 ........................ 11668378 ........................ 11668379 ........................ 0:4

6:45 6:45 3:21 6:46 3:21 7:59 6:56 6:46 6:56 2:93 6:46 6:46 6:47 6:47 6:47 6:47 6:48 6:56 2:93 7:57 4:21 7:60 7:61 7:61 6:48 2:93 2:94 2:94 2:94 6:48 7:57 6:48 6:49 7:57 7:58 7:59 7:60 7:59 7:60 4:21 7:61 7:58 7:60 7:61 7:59 5:77 6:49 6:50 6:50 6:50 6:51 6:51 6:52 7:58

11668380 ........................ 7:58 11668381 ........................ 6:52 11668382 ........................ 6:52 11668383 ........................ 6:52 11668384 ........................ 6:53 11668385 ........................ 6:53 11668386 ........................ 4:21 11668387 ........................ 3:21 11668388 ........................ 3:21 11668389 ........................ 6:55 11668390 ........................ 6:56 11668400 ...................... 6:120 11668401 ...................... 6:120 11668402 ........................ 5:53 11668403 ........................ 7:49 11668404 ........................ 5:54 11668405 ........................ 2:91 11668406 ...................... 6:121 11668408 ........................ 2:92 11668409 .......................... 8:9 11668500 ........................ 6:32 11668501 ........................ 6:33 11668502 ........................ 2:85 11668503 .......................... 7:4 11668504 ........................ 2:86 11668505 ........................ 2:86 11668506 ........................ 2:87 11668507 ........................ 6:32 11668508 .......................... 7:4 11668509 .......................... 7:5 11668510 .......................... 7:6 11668511 ........................ 2:87 11668512 .......................... 7:7 11668513 ........................ 3:14 11668514 ........................ 3:15 11668516 ........................ 2:88 11668517 ........................ 2:88 11668518 ........................ 2:88 11668519 .......................... 7:7 11668520 .......................... 7:7 11668521 .......................... 7:7 11668522 .......................... 7:8 11668523 ........................ 2:88 11668524 ........................ 3:15 11668525 ........................ 3:17 11668526 ........................ 3:16 11668527 ........................ 2:18 11668528 ........................ 3:17 11668529 ........................ 3:17 11668535 .......................... 7:9 11668536 .......................... 7:9 11668537 .......................... 7:9 11668538 ........................ 7:10 11668544 ........................ 7:10

11668548 ........................ 7:10 11668549 ........................ 7:11 11668550 ........................ 6:33 11668551 ........................ 6:33 11668552 ........................ 6:34 11668553 ........................ 6:34 11668554 ........................ 6:34 11668555 ........................ 6:35 11668556 ........................ 6:35 11668557 ........................ 3:18 11668558 ........................ 6:35 11668559 .......................... 7:5 11668560 ........................ 3:18 11668561 ........................ 3:18 11668562 ........................ 6:30 11668563 ........................ 6:30 11668564 ........................ 6:31 11668574 ........................ 3:16 11668576 ........................ 3:17 11668577 ........................ 4:21 11668578 ........................ 3:19 11668579 ........................ 3:19 11668580 ........................ 3:19 11668581 .......................... 7:8 11668582 ........................ 2:98 11668583 ........................ 5:75 11668584 ........................ 5:75 11668585 ........................ 5:76 11668586 ........................ 5:77 11668587 ........................ 5:78 11668588 ........................ 5:79 11668589 ........................ 6:31 11668590 ........................ 6:40 11668591 ........................ 6:32 11668592 ........................ 6:40 11705446 ...................... 11:10 11705447 ...................... 11:10 11706852 ...................... 11:13 11709649 .......................... 8:1 11709650 .......................... 8:7 11709655 .......................... 8:1 11709666 .......................... 8:2 11711946 ........................ 1:18 11711947 ........................ 1:19 11711948 ........................ 1:19 11711949 ........................ 1:20 11712316 ........................ 2:94 11713131 ........................ 2:68 11715239 ........................ 2:98 13487293 ........................ 2:54 13487301 ........................ 2:54 13487319 ........................ 2:55 13495379 ........................ 2:54 13837109 ........................ 2:31

Volvo Construction Equipment

2014-11-17

0. General 13848080 ........................ 2:54 13866983 ........................ 2:55 13877139 ........................ 3:42 13877840 ........................ 3:12 13933852 ........................ 1:13 13977467 ........................ 2:63 14030335 .......................... 8:8 14032279 ........................ 5:20 14032405 ........................ 5:20 14033319 ........................ 9:15 14033320 ........................ 5:21 14210992 ...................... 11:15 14211207 .......................... 8:9 14264397 ........................ 2:24 14290046 .......................... 5:9 14290241 ........................ 2:81 14290262 ........................ 2:15 14290266 .......................... 2:4 14290300 ........................ 5:19 14290302 ........................ 5:19 14341364 ........................ 2:15 14345342 ........................ 1:28 14360000 .......................... 1:8 14360003 ........................ 3:31 14360005 ........................ 3:32 14360014 ........................ 3:32 14360017 ........................ 3:32 14360019 ........................ 3:32 14360021 ........................ 3:33 14360024 ........................ 5:65 14360025 ........................ 5:66 14360026 ........................ 5:66 14360027 ........................ 5:66 14360028 ........................ 5:66 14360029 ........................ 5:67 14360030 ........................ 5:15 14360031 ........................ 5:15 14360032 ........................ 5:16 14360033 ........................ 5:71 14360034 ........................ 5:72 14360035 ........................ 5:72 14360036 ........................ 5:73 14360037 ........................ 5:73 14360038 ........................ 5:73 14360039 ........................ 5:74 14360061 ........................ 3:35 14360069 ........................ 7:11 14360071 ........................ 7:11 14360072 ........................ 7:12 14360073 ........................ 7:12 14360074 ........................ 7:12 14360076 ........................ 7:20 14360077 ........................ 7:20 14360078 ........................ 7:20

14360079 ........................ 7:21 14360080 ........................ 7:21 14360081 ........................ 7:21 14360083 ........................ 7:16 14360084 ........................ 7:17 14360085 ........................ 7:17 14360086 ........................ 7:17 14360087 ........................ 7:18 14360091 ........................ 7:13 14360094 ........................ 7:15 14360095 ........................ 7:15 14360097 ........................ 7:15 14360098 ........................ 7:16 14360100 ........................ 7:18 14360101 ........................ 7:18 14360102 ........................ 7:19 14360103 ........................ 7:19 14360104 ........................ 7:19 14360106 ........................ 7:13 14360107 ........................ 7:13 14360108 ........................ 7:14 14360109 ........................ 7:14 14360110 ........................ 7:14 14360113 ........................ 1:20 14360114 ...................... 6:113 14360116 ........................ 2:81 14514176 ........................ 3:25 14514178 ........................ 5:55 14514179 ...................... 6:114 14514180 ........................ 7:25 14514181 ...................... 6:114 14514182 ...................... 6:115 14514404 ........................ 7:23 14514405 ........................ 7:24 14514406 ........................ 7:24 14514407 ...................... 6:116 14514408 ........................ 6:78 14514415 ...................... 6:116 14515619 ...................... 6:116 14515796 ........................ 9:15 14515798 ........................ 5:54 14516285 ...................... 6:117 14516286 ...................... 6:117 14516287 ...................... 6:117 14516288 ...................... 6:118 14519445 ........................ 6:76 14519459 ........................ 6:80 14524236 ........................ 2:57 14524910 ........................ 5:79 14526532 ........................ 6:81 14526533 ........................ 3:26 14526534 ........................ 5:55 14526535 ........................ 6:81 14527713 ........................ 4:17

2014-11-17

Volvo Construction Equipment

14527714 ........................ 14527715 ........................ 14527716 ........................ 14527717 ........................ 14527718 ........................ 14527719 ........................ 14527720 ........................ 14527842 ........................ 14527843 ........................ 14527844 ........................ 14527845 ........................ 14527846 ........................ 14527847 ........................ 14527848 ........................ 14527849 ........................ 14527850 ........................ 14527851 ........................ 14527852 ........................ 14527853 ........................ 14527854 ........................ 14527912 ........................ 14527914 ........................ 14527915 ........................ 14527916 ........................ 14527917 ........................ 14527918 ........................ 14527919 ........................ 14527920 ........................ 14527921 ........................ 14527922 ........................ 14527923 ........................ 14527924 ........................ 14527925 ........................ 14527926 ........................ 14527927 ........................ 14527928 ........................ 14527929 ........................ 14527930 ........................ 14527931 ........................ 14527932 ........................ 14528284 ........................ 14528285 ........................ 14528286 ........................ 14528287 ........................ 14528288 ........................ 14528289 ........................ 14533601 ........................ 14537336 ........................ 14545035 ........................ 14545036 ........................ 14545037 ........................ 14546451 ........................ 14548448 ........................ 14548449 ........................

7:25 9:18 9:13 6:81 7:43 6:82 9:18 2:23 2:23 6:82 6:83 7:29 9:18 2:83 9:14 6:86 6:86 6:87 6:99 6:87 5:64 7:27 7:28 7:28 7:28 7:29 6:87 6:88 6:88 6:88 6:89 6:89 6:89 6:90 6:90 7:29 7:30 7:30 7:30 7:31 6:90 6:91 2:83 2:84 2:23 2:24 5:55 2:95 5:82 6:92 6:92 3:45 5:10 5:11 0:5

0. General 14548450 ........................ 5:11 14549671 ........................ 6:93 14550035 ........................ 3:26 14550036 ........................ 7:31 14550037 ........................ 7:33 14550038 ........................ 3:27 14550039 ........................ 7:31 14550040 ........................ 7:33 14550041 ........................ 7:32 14550042 ........................ 3:27 14550043 ........................ 7:32 14550044 ........................ 3:27 14550045 ........................ 7:32 14550046 ........................ 7:33 14555896 ........................ 6:93 14555897 ........................ 6:93 14555898 ........................ 6:94 14555899 ........................ 6:94 14559282 ........................ 5:34 14560122 ........................ 3:29 14560123 ........................ 3:29 14560124 ........................ 3:29 14560125 ........................ 3:30 14560126 ........................ 3:30 14560127 ........................ 3:31 14560748 ........................ 5:11 14566479 ........................ 5:12 14576840 ........................ 2:34 14597392 ........................ 2:57 14599542 ........................ 6:94 14599543 ........................ 6:95 14599544 ........................ 6:95 14599545 ........................ 6:95 14599546 ........................ 2:82 14599549 ........................ 6:97 14599550 ........................ 6:97 14599551 ........................ 6:98 14599552 ........................ 2:82 14609308 ........................ 5:27 14609309 ........................ 4:18 14623167 ........................ 2:95 14630323 ........................ 7:22 14630696 ........................ 6:84 14632430 ........................ 3:28 14633155 ........................ 6:96 14633156 ........................ 2:83 14633157 ........................ 6:96 14633686 ........................ 6:76 14634308 ...................... 6:115 14634309 ...................... 6:115 14635800 ........................ 5:73 14638500 ........................ 5:79 15018967 ........................ 2:11 15182963 ........................ 7:49

1650540 .......................... 7:52 16878117 ........................ 2:59 17201553 ........................ 2:24 17279144 ........................ 10:4 17279159 ........................ 10:4 18516 .............................. 3:13 2250320 .......................... 6:27 2288674 .......................... 6:36 2288756 .......................... 5:29 2289391 .......................... 7:55 2289392 .......................... 7:55 2289395 .......................... 3:23 2291179 .......................... 2:89 2291184 .......................... 6:39 2291222 .......................... 6:29 2814216 ............................ 1:2 2901761 ........................ 6:122 2901762 ........................ 6:122 2901763 ........................ 6:122 2901941 .......................... 5:34 2901980 .......................... 5:33 2901982 .......................... 2:89 2901983 .......................... 2:89 2902691 ........................ 2:100 2904628 .......................... 2:72 2904634 ........................ 6:105 2904636 .......................... 3:41 2904637 .......................... 2:97 2904638 .......................... 2:97 2906246 .......................... 3:42 2907327 .......................... 6:39 2907328 .......................... 6:29 2907329 .......................... 5:33 2907334 .......................... 5:30 2907335 .......................... 5:29 2907336 .......................... 5:33 2907337 .......................... 5:30 2907340 .......................... 6:27 2907341 .......................... 2:89 2907667 .......................... 6:42 2915095 .......................... 7:62 2915096 .......................... 7:62 29859 .............................. 3:14 33172 ............................ 6:124 35895432 ........................ 2:64 43823012 ........................ 5:80 43823020 ........................ 5:80 43878552 ........................ 10:8 43898410 ........................ 5:81 43936764 ........................ 5:81 46659850 ........................ 7:64 4821970 .......................... 1:17 4821971 .......................... 1:17 4821972 .......................... 1:17

4836132 .......................... 1:16 4881518 .......................... 1:18 4881519 .......................... 1:20 4881762 .......................... 1:16 4940506 .......................... 1:16 49765 ................................ 8:9 49766 ................................ 8:9 5235708 .......................... 3:22 5235714 .......................... 6:28 5235717 .......................... 6:38 5235720 .......................... 6:36 5235732 .......................... 5:33 5235734 .......................... 5:34 5235901 .......................... 6:37 5235907 .......................... 6:37 5450012 ........................ 6:109 54542469 ........................ 2:99 56474 .............................. 2:67 56475 .............................. 2:67 6999001 .......................... 6:12 6999002 .......................... 6:13 6999003 .......................... 6:13 6999004 .......................... 6:13 6999005 .......................... 6:13 6999007 .......................... 6:14 6999009 .......................... 6:14 6999010 .......................... 6:14 6999015 .......................... 6:15 6999018 .......................... 6:15 6999020 .......................... 6:16 6999022 .......................... 6:16 6999024 .......................... 6:16 6999025 .......................... 6:17 6999028 .......................... 6:17 6999030 .......................... 6:17 6999032 .......................... 6:18 6999034 .......................... 6:18 6999035 .......................... 6:18 6999038 .......................... 6:19 6999040 .......................... 6:19 6999044 .......................... 6:19 6999045 .......................... 6:20 6999048 .......................... 6:20 6999050 .......................... 6:20 6999052 .......................... 6:21 6999055 .......................... 6:21 6999057 .......................... 6:21 6999058 .......................... 6:22 6999060 .......................... 6:22 6999062 .......................... 6:22 6999065 .......................... 6:23 6999068 .......................... 6:23 6999070 .......................... 6:23 6999072 .......................... 6:24

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Volvo Construction Equipment

2014-11-17

0. General 6999075 .......................... 6:24 6999080 .......................... 6:24 6999085 .......................... 6:24 6999088 .......................... 6:25 6999090 .......................... 6:25 73862 .............................. 6:98 80762446 ........................ 5:80 80872138 ........................ 2:32 80872179 ........................ 2:30 8240-02350 ..................... 6:27 87913 .............................. 2:78 885530 ............................ 7:48 885811 ............................ 2:96 885812 ............................ 2:96 88800011 ........................ 7:51 88800021 ...................... 6:119 88800031 ........................ 2:74 88800050 .......................... 9:8 88800052 ........................ 9:13 88800055 ........................ 7:56 88800058 .......................... 9:3 88800062 ...................... 6:103 88800063 ...................... 6:103 88800064 ...................... 6:104 88800070 ........................ 3:41 88800083 ........................ 8:10 88800102 ........................ 5:49 88800117 .......................... 9:9 88800123 ........................ 9:12 88800127 ...................... 6:104 88800129 ........................ 5:42 88800137 ...................... 6:104 88800146 ........................ 9:12 88800147 ...................... 6:103 88800151 ...................... 6:105 88800196 ........................ 5:49 88800218 ........................ 5:44 88800284 ........................ 2:69 88800289 ........................ 5:48 88800313 .......................... 7:3 88800314 .......................... 7:3 88800316 .......................... 7:2 88800317 .......................... 7:2 88800318 .......................... 7:3 88800319 .......................... 7:3 88800342 ........................ 5:45 88800345 ........................ 9:11 88800352 .......................... 4:9 88800387 ........................ 5:48 88800430 .......................... 2:9 88800457 ........................ 5:50 88800467 ........................ 5:50 88820003 ........................ 2:90 88820016 ........................ 2:90

88820026 ........................ 2:98 88820043 ...................... 6:121 88830001 ........................ 5:75 88830002 ........................ 7:56 88830003 ...................... 6:124 88830004 ...................... 6:125 88830005 ........................ 3:34 88830006 ........................ 3:34 88830007 ........................ 3:34 88830008 ........................ 3:34 88830009 ........................ 3:35 88830010 ........................ 5:78 88830011 ........................ 5:78 88830020 .......................... 9:9 88830021 ........................ 6:84 88830022 ........................ 6:84 88830023 ........................ 6:85 88830024 ........................ 6:85 88830025 ........................ 6:86 88830026 ........................ 2:72 88830027 ........................ 2:54 88830028 ........................ 2:52 88830029 ........................ 2:66 88830030 ........................ 2:68 88830031 ........................ 2:69 88830032 ........................ 3:40 88830033 .......................... 3:8 88830034 ........................ 2:66 88830035 ........................ 7:47 88830036 ........................ 7:47 88830037 ........................ 2:51 88830038 ........................ 2:46 88830039 .......................... 9:3 88830040 .......................... 5:8 88830041 .......................... 3:4 88830043 ........................ 4:15 88830045 ...................... 6:125 88830046 .......................... 1:1 88830047 ...................... 6:105 88830048 .......................... 9:5 88830049 ........................ 4:15 88830051 .......................... 4:3 88830052 ........................ 2:53 88830053 ........................ 5:65 88830057 ........................ 4:22 88830058 ........................ 5:61 88830059 ...................... 6:111 88830060 ........................ 1:30 88830061 ........................ 6:12 88830062 ........................ 1:30 88830063 ...................... 11:17 88830065 ........................ 2:99 88830066 ........................ 2:99 88830067 ........................ 2:85

88830068 .......................... 5:2 88830069 ........................ 1:11 88830070 ........................ 2:19 88830071 ........................ 5:61 88830072 ...................... 6:110 88830074 .......................... 9:5 88830075 ........................ 6:40 88830076 ........................ 6:39 88830077 ........................ 6:38 88830078 ........................ 6:37 88830079 ........................ 2:84 88830080 ........................ 2:85 88830081 ........................ 6:31 88830082 ........................ 6:30 88830083 .......................... 7:6 88830084 .......................... 7:6 88830085 .......................... 7:5 88830086 ........................ 5:30 88830087 ........................ 5:31 88830088 ........................ 5:32 88830089 ........................ 5:32 88830090 ........................ 5:32 88830091 .......................... 7:6 88830092 ........................ 2:87 88830093 .......................... 9:6 88830094 .......................... 9:7 88830095 .......................... 4:3 88830096 ........................ 6:83 88830097 ........................ 6:83 88830098 ........................ 5:24 88830100 ........................ 9:10 88830101 ........................ 9:10 88830102 ........................ 9:11 88830103 ...................... 6:111 88830104 ...................... 6:112 88830105 ........................ 3:36 88830106 ........................ 3:31 88830107 ........................ 7:62 88830108 ........................ 7:63 88830109 ........................ 3:22 88830110 ........................ 8:10 88830113 ........................ 3:11 88830114 ........................ 3:11 88830115 ........................ 2:43 88830116 ........................ 2:44 88830117 ........................ 2:47 88830118 ........................ 2:47 88830119 ........................ 2:47 88830120 ........................ 3:20 88830121 ........................ 3:13 88830122 ........................ 7:62 88830123 ........................ 2:76 88830124 ........................ 5:27 88830125 .......................... 5:8

2014-11-17

Volvo Construction Equipment

0:7

0. General 88830126 .......................... 3:3 88830127 .......................... 5:5 88830128 .......................... 5:6 88830129 ........................ 7:63 88830130 ........................ 11:7 88830131 ........................ 7:63 88830132 .......................... 5:6 88830134 ........................ 2:47 88830135 ........................ 2:48 88830136 ........................ 2:58 88830137 ...................... 6:112 88830138 .......................... 1:8 88830139 ........................ 2:48 88830140 .......................... 4:4 88830141 .......................... 4:4 88830142 .......................... 4:4 88830143 ........................ 7:63 88830144 ........................ 11:6 88830145 ........................ 5:10 88830146 ...................... 11:13 88830147 ...................... 11:13 88830148 ...................... 11:13 88830149 ...................... 11:13 88830150 .......................... 9:7 88830151 ........................ 5:64 88830152 ........................ 5:65 88830153 ........................ 5:67 88830154 ........................ 5:67 88830155 ........................ 5:68 88830156 ........................ 5:68 88830157 ........................ 5:18 88830158 ........................ 5:68 88830159 ........................ 5:72 88830160 .......................... 5:6 88830162 ........................ 3:12 88830163 ........................ 4:14 88830164 ........................ 2:80 88830165 .......................... 1:3 88830166 .......................... 3:9 88830167 ........................ 3:37 88830168 ........................ 11:7 88830169 .......................... 4:7 88830170 ........................ 2:52 88830171 ........................ 2:52 88830172 ........................ 5:31 88830173 ........................ 5:31 88830174 ........................ 5:29 88830175 .......................... 5:1 88830176 ........................ 6:41 88830177 ........................ 6:41 88830178 ........................ 6:41 88830179 ........................ 3:42 88830180 ........................ 9:19 88830181 ........................ 3:25

88830182 ........................ 2:36 88830184 ........................ 11:8 88830185 ........................ 11:8 88830186 ........................ 11:9 88830187 ........................ 2:25 88830188 ...................... 2:100 88830189 ........................ 6:51 88830191 ........................ 7:64 88830192 ........................ 3:13 88830195 ........................ 2:33 88830196 ........................ 7:46 88830197 ........................ 7:48 88830198 ........................ 6:42 88830199 ........................ 6:54 88830200 ........................ 2:21 88830201 .......................... 4:5 88830202 .......................... 4:5 88830203 .......................... 4:5 88830204 ........................ 3:12 88830205 ........................ 2:70 88830206 ........................ 3:23 88830207 ........................ 7:48 88830208 .......................... 7:2 88830209 ........................ 5:46 88830210 ........................ 5:46 88830211 ........................ 5:76 88830212 ........................ 5:76 88830213 .......................... 2:2 88830214 ........................ 9:20 88830215 ........................ 1:28 88830216 ........................ 1:28 88830217 ........................ 6:12 88830218 .......................... 4:7 88830219 .......................... 4:7 88830220 .......................... 4:7 88830221 .......................... 4:8 88830222 .......................... 4:6 88830223 .......................... 4:6 88830224 .......................... 4:6 88830225 ........................ 4:23 88830226 .......................... 4:8 88830227 ........................ 4:12 88830228 ........................ 4:13 88830229 ...................... 6:123 88830231 ........................ 2:58 88830232 ...................... 11:21 88830233 ...................... 11:21 88830234 ...................... 11:21 88830235 ...................... 11:22 88830236 ........................ 1:10 88830237 ...................... 6:125 88830238 ........................ 11:2 88830239 ...................... 6:112 88830240 ........................ 11:2

88830241 ........................ 6:88 88830242 ........................ 2:73 88830243 ........................ 5:82 88830244 ........................ 4:12 88830245 ........................ 6:53 88830246 ........................ 6:54 88830247 ...................... 6:113 88830248 ........................ 2:65 88830249 ...................... 6:126 88830250 .......................... 1:3 88830251 ........................ 11:3 88830252 ........................ 11:3 88830253 ........................ 11:4 88830254 ........................ 11:4 88830255 ........................ 11:4 88830256 .......................... 1:4 88830257 ........................ 11:5 88830258 ........................ 11:5 88830259 ........................ 11:5 88830260 .......................... 1:5 88830261 ........................ 11:6 88830262 .......................... 1:7 88830263 ........................ 5:46 88830264 .......................... 7:4 88830265 ........................ 5:74 88830266 ........................ 5:74 88830267 ........................ 5:54 88830268 .......................... 1:7 88830269 ........................ 8:11 88830270 ........................ 2:75 88830271 ...................... 6:123 88830272 ...................... 6:118 88830273 ........................ 3:15 88830274 ...................... 11:23 88830276 .......................... 2:3 88830277 .......................... 2:3 88830278 ........................ 3:23 88830279 ........................ 2:59 88830280 ........................ 2:60 88830281 ........................ 2:60 88830282 ........................ 2:60 88830283 ........................ 5:81 88830284 ........................ 2:61 88830286 ........................ 9:20 88830287 ........................ 9:20 88830288 ........................ 5:63 88830289 .......................... 1:6 88830290 .......................... 1:6 88830291 .......................... 1:6 88830292 .......................... 2:3 88830293 .......................... 2:4 88830294 .......................... 2:4 88830295 ........................ 2:70 88830296 ........................ 2:70

0:8

Volvo Construction Equipment

2014-11-17

0. General 88830297 ........................ 2:61 88830298 ........................ 9:19 88830299 ...................... 11:23 88830301 ........................ 7:64 88830302 ........................ 7:51 88830303 ........................ 7:43 88830304 ........................ 7:64 88830305 ........................ 7:44 88830306 ........................ 7:66 88830307 ........................ 7:67 88830308 ........................ 7:67 88830309 ........................ 3:42 88830310 ........................ 6:98 88830311 ........................ 6:99 88830312 ........................ 6:99 88830313 ........................ 4:22 88830314 ........................ 7:67 88830315 ........................ 7:68 88830316 ........................ 8:10 88830317 ........................ 7:69 88830319 ........................ 7:65 88830320 ........................ 7:65 88830322 ...................... 2:100 88830323 ........................ 7:56 88830324 ........................ 7:50 88830325 ........................ 7:65 88830326 ........................ 2:18 88830327 ........................ 2:19 88830328 ........................ 2:19 88830329 ........................ 2:19 88830330 ........................ 2:62 88830331 ........................ 2:62 88830332 ........................ 2:61 88830336 ........................ 7:44 88830337 ........................ 7:69 88830338 ........................ 3:43 88830339 ........................ 3:41 88830340 ...................... 2:101 88830341 ........................ 3:44 88830342 ........................ 7:68 88830343 ........................ 7:66 88830344 ........................ 7:66 88830345 ........................ 7:66 88830346 ........................ 4:22 88830347 ........................ 4:23 88830348 ........................ 3:35 88830349 ........................ 2:63 88830350 .......................... 1:7 88830351 .......................... 1:8 88830352 .......................... 4:5 88830353 ........................ 9:20 88830354 .......................... 5:7 88830355 ........................ 10:7 88830356 ...................... 2:100

88830357 ........................ 6:96 88830359 ........................ 7:16 88830360 ........................ 9:19 88830361 ........................ 1:32 88830362 ........................ 5:82 88830363 ........................ 3:45 88830364 ........................ 3:45 88830365 ...................... 6:126 88830366 ........................ 7:70 88830367 ........................ 7:70 88830368 ........................ 8:11 88830369 ........................ 7:70 88830370 ........................ 5:76 88830371 ........................ 5:19 88830372 ........................ 6:55 88830373 ........................ 6:55 88830374 ........................ 3:11 88830375 ........................ 10:9 88830380 ........................ 3:19 88830382 ........................ 7:70 88830383 ........................ 2:18 88830385 ........................ 2:17 88830386 ........................ 1:32 88830388 ........................ 3:28 88830420 ........................ 6:97 88830421 ........................ 7:44 88830422 ........................ 5:40 88830423 ........................ 7:37 88830424 ........................ 7:38 88830425 ........................ 7:38 88830426 ........................ 7:38 88830427 ........................ 7:38 88830428 ........................ 7:39 88830429 ........................ 7:39 88830430 ........................ 7:39 88830431 ........................ 7:39 88830432 ........................ 7:40 88830433 ........................ 7:40 88830434 ........................ 7:40 88830435 ........................ 7:40 88830436 ........................ 7:41 88830437 ........................ 7:41 88830438 ........................ 5:20 88830439 ........................ 6:82 88830440 ........................ 6:64 88830441 ........................ 5:15 88830442 ........................ 6:64 88830443 ........................ 6:64 88830444 ........................ 6:64 88830445 ........................ 6:64 88830446 ........................ 6:65 88830447 ........................ 6:65 88830448 ........................ 6:65 88830449 ........................ 6:65

88830450 ........................ 6:66 88830451 ........................ 6:66 88830452 ........................ 6:66 88830453 ........................ 6:66 88830454 ........................ 6:67 88830455 ........................ 6:67 88830456 ........................ 6:67 88830458 ........................ 7:41 88830459 ........................ 6:67 88840293 .......................... 7:2 88880003 .......................... 4:9 88880010 ...................... 11:18 88880016 ........................ 2:28 88880017 ........................ 11:1 88880018 ........................ 11:1 88880024 ........................ 10:2 88880048 ...................... 11:17 88880049 ...................... 11:18 88880050 ...................... 11:19 88880051 ...................... 11:19 88880054 ...................... 11:18 88880070 ........................ 10:2 88880080 ...................... 11:19 88880084 ........................ 3:44 88880085 ........................ 3:44 88890001 .......................... 8:2 88890003 .......................... 8:7 88890016 ........................ 2:45 88890019 ........................ 2:45 88890024 ........................ 2:49 88890025 ........................ 2:53 88890026 ........................ 10:3 88890027 ........................ 10:3 88890028 .......................... 8:2 88890029 .......................... 8:2 88890034 ........................ 10:4 88890036 .......................... 8:2 88890037 .......................... 8:1 88890038 .......................... 8:2 88890040 ........................ 10:7 88890051 ........................ 1:31 88890056 .......................... 8:2 88890057 .......................... 8:7 88890058 .......................... 8:8 88890074 ........................ 2:28 88890075 ........................ 2:27 88890080 .......................... 2:9 88890091 ........................ 2:29 88890098 .......................... 8:3 88890105 ........................ 2:26 88890110 ...................... 11:14 88890113 ........................ 1:26 88890119 ........................ 2:48 88890121 ........................ 2:62

2014-11-17

Volvo Construction Equipment

0:9

0. General 88890158 ........................ 2:62 88890167 ........................ 2:63 88890176 .......................... 1:4 88890253 ........................ 10:6 88890300 ........................ 10:5 88890302 ........................ 10:6 88890305 ........................ 10:6 88890306 ........................ 10:6 89130 .............................. 3:33 89131 .............................. 3:33 8920-00130 ..................... 7:52 8920-00230 ..................... 6:78 8920-00240 ..................... 6:78 8920-00260 ..................... 7:22 8920-00270 ..................... 7:22 8920-00280 ..................... 6:57 8920-00290 ..................... 6:57 8920-00300 ..................... 6:58 8920-00310 ..................... 6:58 8920-00470 ..................... 3:22 8920-00480 ..................... 7:34 8920-00490 ..................... 7:35 8920-00510 ..................... 7:35 8920-00550 ..................... 7:26 8920-00570 ..................... 6:68 8920-00600 ..................... 6:74 8920-00660 ..................... 7:34 8920-00720 ..................... 6:59 8920-00730 ..................... 6:59 8920-00740 ..................... 6:72 8920-00750 ..................... 6:72 8920-00760 ..................... 6:73 8920-00770 ..................... 6:68 8920-00780 ..................... 6:60 8920-00850 ..................... 6:75 8920-01010 ..................... 2:55 8920-01080 ..................... 6:75 8920-01110 ..................... 7:22 8920-01250 ..................... 6:60 8920-01260 ..................... 6:61 8920-01310 ..................... 6:75 8920-01340 ..................... 7:23 8920-01350 ..................... 7:23 8920-01390 ..................... 7:34 8920-01400 ..................... 6:91 8920-01410 ..................... 7:26 8920-01420 ..................... 6:61 8920-01430 ..................... 6:61 8920-01450 ..................... 6:62 8920-01460 ..................... 6:62 8920-01480 ..................... 6:76 8920-01490 ..................... 6:77 8920-01500 ..................... 6:77 8920-01510 ..................... 6:77

8920-01520 ..................... 8920-01680 ..................... 8920-01690 ..................... 8920-01805 ..................... 8920-01806 ..................... 8920-01808 ..................... 8931-00060 ..................... 8931-00080 ..................... 8932-00040 ..................... 8932-00050 ..................... 8932-00110 ..................... 8932-00120 ..................... 8932-00140 ..................... 8932-00160 ..................... 8932-00210 ..................... 8932-00220 ..................... 8932-00230 ..................... 8932-00240 ..................... 8932-00250 ..................... 8932-00290 ..................... 8932-00310 ..................... 8932-00320 ..................... 8932-00340 ..................... 8932-00350 ..................... 8932-00360 ..................... 8932-00370 ..................... 8932-00380 ..................... 8932-00390 ..................... 8932-00400 ..................... 8932-00480 ..................... 8932-00580 ..................... 8932-00600 ..................... 8932-00610 ..................... 8932-00710 ..................... 8932-00720 ..................... 8932-00760 ..................... 8932-00770 ..................... 8932-00780 ..................... 8932-00810 ..................... 8932-00820 ..................... 8932-00850 ..................... 8932-00860 ..................... 8932-00870 ..................... 8933-00040 ..................... 8933-00190 ..................... 8933-00260 ..................... 8933-00280 ..................... 8933-00290 ..................... 8933-00310 ..................... 8933-00330 ..................... 8933-00350 ..................... 8933-00420 ..................... 8933-00430 ..................... 8933-00910 .....................

6:62 7:24 7:25 2:56 2:56 2:57 5:52 6:85 5:56 7:35 6:69 9:13 6:71 6:72 4:17 7:36 7:36 7:36 4:17 2:81 5:56 6:69 6:63 6:63 7:21 6:71 5:63 5:56 7:36 7:26 5:57 6:69 5:64 6:74 9:14 6:79 6:79 6:79 7:27 7:27 6:63 6:80 6:80 6:70 2:83 5:57 3:26 6:70 5:57 2:82 5:54 6:70 7:37 6:91

8933-00920 ..................... 6:92 8933-00930 ..................... 7:37 8934-00160 ..................... 3:28 8934-00200 ..................... 6:73 8934-00240 ..................... 6:73 8934-00270 ..................... 6:73 8934-00290 ..................... 6:74 8934-00300 ..................... 3:23 8940-00210 ..................... 2:55 8940-00400 ..................... 3:28 89405 ................................ 7:8 935100 ............................ 1:11 935486 ............................ 1:14 935489 ............................ 1:13 935574 ............................ 1:12 935575 ............................ 1:12 935576 ............................ 1:12 935644 ............................ 1:14 935650 ............................ 1:13 935651 ............................ 1:14 935652 ............................ 1:15 935653 ............................ 1:15 935654 ............................ 1:15 935756 ............................ 1:11 936439 ............................ 2:12 936440 ............................ 2:12 936441 ............................ 2:13 936442 ............................ 2:10 936443 ............................ 2:11 936444 ............................ 2:11 936445 ............................ 2:13 936446 ............................ 2:13 937695 ............................ 2:10 9511207 ............................ 1:5 9511355 .......................... 2:36 9512602 .......................... 0:15 9512652 ............................ 8:6 9512762 .......................... 0:15 9512772 ............................ 8:6 9512773 ............................ 8:6 9808038 .......................... 2:73 9808570 ........................ 11:15 9808614 ........................ 11:16 9808617 ........................ 11:16 9808618 ........................ 11:16 9808634 ........................ 11:16 9808642 ............................ 8:6 9808644 ............................ 8:3 9808645 ............................ 8:3 9808646 ............................ 8:3 9808647 ........................ 11:20 9808649 ............................ 8:3 9808650 ............................ 8:3 9809668 .......................... 5:40

0:10

Volvo Construction Equipment

2014-11-17

0. General 9809685 .......................... 2:49 9809727 ........................ 11:11 9809730 ........................ 11:11 9809740 .......................... 5:39 9809747 ............................ 5:4 9809750 .......................... 5:47 9809753 .......................... 3:43 9809765 ........................ 11:17 9809766 ........................ 11:17 9809767 ........................ 11:17 9809768 ........................ 11:17 9809771 .......................... 1:26 9809772 .......................... 1:27 9809774 ............................ 8:4 9812330 .......................... 10:8 9812331 .......................... 10:8 9812446 .......................... 11:1 9812447 .......................... 11:2 9812452 ............................ 1:4 9812453 .......................... 11:1 9812475 ............................ 8:4 9812477 ........................ 11:20 9812478 ........................ 11:20 9812479 ........................ 11:21 9812480 ............................ 8:4 9812481 ............................ 8:4 9812482 ............................ 8:4 9812483 ............................ 8:4 9812484 ........................ 11:22 9812517 ............................ 1:5 9812521 .......................... 1:31 9812524 .......................... 1:26 9812530 .......................... 2:30 9812546 .......................... 1:28 9813194 .......................... 2:36 9986173 .......................... 5:45 9986485 ............................ 9:1 9988539 .......................... 2:69 9988572 .......................... 0:15 9988573 .......................... 0:15 9988574 .......................... 0:16 9988580 .......................... 0:16 9988586 .......................... 0:16 9988587 .......................... 0:16 9988588 .......................... 0:16 9988590 .......................... 0:17 9988591 .......................... 0:17 9988593 .......................... 0:17 9989322 .......................... 0:17 9989335 .......................... 0:17 9989338 .......................... 0:18 9989353 .......................... 0:18 9989355 .......................... 0:18 9989356 .......................... 0:18

9989357 .......................... 0:19 9989358 .......................... 0:19 9989397 .......................... 0:19 9989398 .......................... 0:19 9989399 .......................... 0:19 9990006 .......................... 5:36 9990008 .......................... 2:30 9990014 .......................... 2:39 9990020 .......................... 2:37 9990025 .......................... 2:38 9990062 .......................... 2:35 9990104 .......................... 5:43 9990105 .......................... 1:23 9990106 .......................... 1:24 9990107 .......................... 1:24 9990113 ........................ 6:119 9990114 .......................... 5:37 9990117 ........................ 6:119 9990130 .......................... 2:37 9990133 .......................... 2:38 9990144 .......................... 5:44 9990155 .......................... 2:53 9990156 .......................... 5:26 9990157 .......................... 5:42 9990159 ........................ 11:15 9990164 .......................... 1:24 9990166 ........................ 6:120 9990176 .......................... 5:52 9990191 .......................... 2:42 9990192 .......................... 5:26 9990210 .......................... 5:52 9990216 .......................... 2:42 9990262 .......................... 5:26 9991083 .......................... 6:99 9991084 .......................... 6:99 9991459 ........................ 6:100 9991685 .......................... 1:21 9991801 .......................... 6:25 9992000 .......................... 6:25 9992002 .......................... 5:35 9992089 .......................... 5:42 9992124 .......................... 1:21 9992178 .......................... 5:42 9992267 ........................ 6:106 9992479 .......................... 9:12 9992514 .......................... 5:38 9992634 ............................ 3:1 9992637 ........................ 6:109 9992654 .......................... 5:35 9992655 .......................... 5:37 9992657 ........................ 6:106 9992658 .......................... 5:35 9992659 .......................... 5:38 9992663 .......................... 1:24

9992666 .......................... 5:40 9992667 .......................... 5:41 9992677 ........................ 6:106 9992679 .......................... 5:36 9992682 .......................... 1:21 9992953 ........................ 6:100 9992955 .......................... 5:43 9993197 .......................... 2:75 9993205 .......................... 3:35 9993350 ........................ 6:110 9993354 .......................... 3:24 9993514 ............................ 7:1 9993522 .......................... 2:15 9993553 .......................... 5:62 9993562 .......................... 5:63 9993577 .......................... 3:36 9993579 ............................ 8:8 9993581 ............................ 3:5 9993582 ............................ 3:7 9993583 ............................ 3:6 9993584 ............................ 3:4 9993585 ............................ 3:6 9993586 ............................ 3:1 9993587 ............................ 3:1 9993590 ............................ 3:3 9993599 .......................... 5:60 9993616 .......................... 4:16 9993617 .......................... 2:76 9993618 .......................... 7:41 9993619 .......................... 2:76 9993621 .......................... 4:12 9993623 ........................ 6:110 9993625 .......................... 7:47 9993642 .......................... 2:22 9993643 .......................... 2:22 9993647 .......................... 5:16 9993650 .......................... 5:16 9993651 .......................... 5:16 9993652 .......................... 5:17 9993655 ........................ 6:105 9993659 .......................... 5:37 9993665 ............................ 3:4 9993666 ............................ 3:2 9993668 .......................... 5:58 9993670 .......................... 5:58 9993671 .......................... 5:58 9993672 .......................... 7:42 9993677 .......................... 1:20 9993678 .......................... 6:26 9993680 .......................... 2:24 9993683 .......................... 2:76 9993684 .......................... 7:45 9993686 .......................... 5:15 9993694 .......................... 5:21

2014-11-17

Volvo Construction Equipment

0:11

0. General 9993697 .......................... 2:77 9993701 .......................... 5:61 9993704 .......................... 2:17 9993707 .......................... 6:26 9993712 .......................... 7:42 9993713 .......................... 5:13 9993714 .......................... 5:13 9993715 .......................... 5:21 9993717 .......................... 5:14 9993718 .......................... 6:15 9993720 .......................... 2:14 9993721 .......................... 2:25 9993722 .......................... 5:14 9993723 .......................... 2:22 9993724 .......................... 3:33 9993725 .......................... 5:12 9993726 .......................... 2:22 9993732 .......................... 3:25 9993733 .......................... 5:17 9993736 .......................... 5:58 9993737 .......................... 5:59 9993738 .......................... 7:43 9993739 .......................... 5:17 9993741 .......................... 3:36 9993742 .......................... 3:36 9993743 .......................... 3:37 9993744 .......................... 5:59 9993746 .......................... 5:22 9993749 .......................... 2:20 9993750 .......................... 5:22 9993751 ........................ 6:113 9993755 .......................... 2:77 9993756 .......................... 9:12 9993757 .......................... 5:28 9993758 ........................ 11:10 9993761 .......................... 2:14 9993767 ............................ 3:2 9993768 ............................ 3:7 9993769 .......................... 5:28 9993770 ............................ 5:7 9993771 ............................ 5:7 9993774 .......................... 5:28 9993781 ............................ 9:4 9993782 ............................ 9:4 9993785 ............................ 3:2 9993786 ............................ 3:7 9993789 .......................... 2:78 9993790 .......................... 2:79 9993791 .......................... 5:13 9993796 .......................... 5:23 9993798 .......................... 2:77 9993799 ............................ 3:7 9993803 ............................ 1:9 9993805 ........................ 6:106

9993806 .......................... 7:46 9993807 .......................... 4:16 9993808 .......................... 2:20 9993810 .......................... 2:77 9993811 .......................... 5:59 9993812 ............................ 9:2 9993813 ............................ 9:2 9993814 .......................... 2:80 9993815 .......................... 7:42 9993816 .......................... 1:10 9993817 .......................... 7:52 9993819 .......................... 2:78 9993820 .......................... 2:78 9993824 .......................... 1:30 9993825 .......................... 2:21 9993826 .......................... 2:17 9993827 .......................... 2:20 9993831 ............................ 1:2 9993832 .......................... 10:7 9993833 .......................... 9:15 9993834 .......................... 9:16 9993835 .......................... 9:16 9993838 .......................... 7:44 9993840 .......................... 7:45 9993843 .......................... 5:60 9993844 .......................... 2:67 9993846 .......................... 5:61 9993847 ............................ 3:2 9993849 .......................... 3:24 9993850 .......................... 5:60 9993854 .......................... 2:95 9993855 .......................... 3:14 9993856 .......................... 7:45 9993857 .......................... 5:21 9993858 .......................... 7:46 9993859 .......................... 5:22 9993867 ............................ 3:6 9993869 .......................... 5:57 9993870 ............................ 3:3 9993871 .......................... 2:14 9993872 .......................... 5:22 9993874 .......................... 2:79 9993875 .......................... 2:79 9993876 .......................... 2:80 9993877 .......................... 5:18 9993878 .......................... 5:18 9993880 ............................ 8:5 9993881 ............................ 3:5 9993882 ............................ 3:5 9993884 .......................... 2:49 9993885 .......................... 2:46 9993886 .......................... 10:8 9993887 .......................... 7:43 9993888 .......................... 5:20

9993891 .......................... 2:40 9993892 .......................... 2:31 9993893 .......................... 2:44 9993895 .......................... 2:40 9993896 .......................... 2:50 9993897 .......................... 2:50 9993898 .......................... 2:50 9993899 .......................... 2:50 9993900 .......................... 2:51 9993901 .......................... 2:21 9993902 .......................... 8:11 9993903 .......................... 8:11 9993904 .......................... 9:19 9996033 .......................... 1:21 9996159 ........................ 6:101 9996169 ........................ 6:100 9996239 .......................... 4:13 9996296 .......................... 5:29 9996306 .......................... 3:24 9996369 .......................... 3:37 9996400 .......................... 5:24 9996402 .......................... 5:50 9996418 .......................... 5:38 9996419 .......................... 5:38 9996420 .......................... 5:50 9996421 .......................... 5:51 9996647 .......................... 5:51 9996657 .......................... 5:38 9996662 .......................... 2:68 9996668 ........................ 6:100 9996669 ........................ 6:101 9996671 .......................... 3:38 9996672 .......................... 3:38 9996682 .......................... 3:13 9996684 .......................... 1:25 9996685 .......................... 1:22 9996785 .......................... 3:37 9996795 ........................ 6:107 9996838 .......................... 5:23 9996839 ............................ 7:1 9996840 ............................ 7:1 9996845 .......................... 1:22 9996847 .......................... 5:41 9996848 .......................... 2:75 9996849 ........................ 6:106 9996854 .......................... 5:43 9996855 ........................ 6:107 9996860 .......................... 5:36 9996861 .......................... 5:37 9996864 .......................... 3:39 9996867 .......................... 5:51 9996878 ............................ 9:7 9996963 .......................... 5:43 9996966 .......................... 5:41

0:12

Volvo Construction Equipment

2014-11-17

0. General 9998002 .......................... 3:37 9998007 .......................... 5:25 9998009 .......................... 2:71 9998012 ........................ 6:108 9998039 ........................ 6:107 9998115 .......................... 1:22 9998134 .......................... 5:47 9998140 .......................... 5:39 9998143 .......................... 1:25 9998169 ............................ 9:4 9998171 ........................ 6:101 9998194 .......................... 6:26 9998195 .......................... 6:26 9998196 .......................... 6:27 9998238 ........................ 6:118 9998246 .......................... 5:51 9998248 .......................... 2:71 9998249 .......................... 1:29 9998250 .......................... 1:29 9998251 .......................... 1:29 9998252 .......................... 5:47 9998253 .......................... 5:39 9998254 .......................... 5:48 9998257 .......................... 4:10 9998261 ........................ 6:102 9998262 ........................ 6:102 9998264 ............................ 4:8 9998266 .......................... 1:22 9998267 .......................... 7:50 9998288 .......................... 1:25 9998318 .......................... 7:54 9998359 .......................... 2:53 9998389 .......................... 7:54 9998505 .......................... 2:39 9998517 .......................... 2:74 9998519 .......................... 2:26 9998532 .......................... 5:40 9998533 .......................... 2:37 9998534 .......................... 2:41 9998547 ............................ 4:2 9998563 .......................... 2:43 9998567 .......................... 2:41 9998576 .......................... 2:43 9998580 ........................ 11:15 9998583 .......................... 2:90 9998599 .......................... 1:27 9998601 .......................... 7:53 9998602 .......................... 7:53 9998619 ........................ 6:108 9998624 .......................... 7:53 9998628 .......................... 7:54 9998645 .......................... 2:32 9998648 ............................ 9:9 9998665 .......................... 2:71

9998666 .......................... 1:23 9998668 .......................... 1:23 9998674 .......................... 5:25 9998675 .......................... 5:44 9998678 .......................... 2:91 9998679 .......................... 2:97 9998681 .......................... 7:49 9998682 .......................... 9:17 9998684 .......................... 7:55 9998685 .......................... 2:91 9998692 ........................ 6:109 9998694 .......................... 2:72 9998695 .......................... 5:53 9998696 .......................... 5:53 9998699 .......................... 2:34 9999175 ............................ 8:8 9999179 .......................... 3:39 9999298 ........................ 11:12 9999693 ........................ 11:14 9999738 ............................ 9:8 9999811 .......................... 0:20 9999812 .......................... 0:20 9999813 .......................... 0:20 9999814 .......................... 0:20 9999817 .......................... 0:20 9999818 .......................... 0:21 9999819 .......................... 0:21 9999820 .......................... 0:21 9999821 .......................... 0:23 9999822 .......................... 0:23 9999824 .......................... 0:21 9999826 .......................... 0:21 9999827 .......................... 0:22 9999833 .......................... 0:22 9999834 .......................... 0:22 9999835 .......................... 0:22 9999836 .......................... 0:23 9999838 .......................... 0:24 9999839 .......................... 0:24 9999846 .......................... 0:23 9999853 ............................ 9:8 9999954 .......................... 4:18 Tech Tool ........................ 10:1 Temporary tool .................. 0:1

2014-11-17

Volvo Construction Equipment

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0. General

0:14

Volvo Construction Equipment

2014-11-17

0. General

2014-11-17

Part No: Remark

9512602 105mm

Part No: Remark

9512762 D=18mm

Part No: Remark

9988572 30mm x 45mm

Part No: Remark

9988573 D=63mm

Volvo Construction Equipment

0:15

0. General

0:16

Part No: Remark

9988574 D=78mm

Part No: Remark

9988580 D=70mm

Part No: Remark

9988586 50mm x 4,5mm

Part No: Remark

9988587 75mm x 6mm

Part No: Remark

9988588 125mm x 8mm

Volvo Construction Equipment

2014-11-17

0. General

2014-11-17

Part No: Remark

9988590 30mm x 30mm

Part No: Remark

9988591 45mm x 45mm

Part No: Remark

9988593 60mm x 60mm

Part No: Remark

9989322 140mm x 6mm

Part No: Remark

9989335 75mm x 18mm

Volvo Construction Equipment

0:17

0. General

0:18

Part No: Remark

9989338 75x4,5mm x 15mm

Part No: Remark

9989353 D=15mm

Part No: Remark

9989355 D=25mm

Part No: Remark

9989356 D=28mm

Volvo Construction Equipment

2014-11-17

0. General

2014-11-17

Part No: Remark

9989357 D=31mm

Part No: Remark

9989358 D=37mm

Part No: Remark

9989397 D=50mm

Part No: Remark

9989398 D=60mm

Part No: Remark

9989399 D=95mm

Volvo Construction Equipment

0:19

0. General

0:20

Part No: Remark

9999811 25mm x 3,5mm

Part No: Remark

9999812 50mm x 3,5mm

Part No: Remark

9999813 75mm x 3,5mm

Part No: Remark

9999814 100mm x 6mm

Part No: Remark

9999817 15mm x 4,5mm

Volvo Construction Equipment

2014-11-17

0. General

2014-11-17

Part No: Remark

9999818 30mm x 6mm

Part No: Remark

9999819 50mm x 6mm

Part No: Remark

9999820 65mm x 6mm

Part No: Remark

9999824 35x4,5mm x 10mm

Part No: Remark

9999826 35x4,5mm x 25mm

Volvo Construction Equipment

0:21

0. General

0:22

Part No: Remark

9999827 75x4,5mm x 25mm

Part No: Remark

9999833 15mm x 75mm

Part No: Remark

9999834 23mm x 75mm

Part No: Remark

9999835 32mm x 75mm

Volvo Construction Equipment

2014-11-17

0. General

2014-11-17

Part No: Remark

9999836 40mm x 75mm

Part No: Remark

9999846 50mm x 6mm

Part No: Remark

9999821 40mm

Part No: Remark

9999822 100mm

Volvo Construction Equipment

0:23

0. General

0:24

Part No: Remark

9999838 925mm x 903mm

Part No: Remark

9999839 1930mm x 903mm

Volvo Construction Equipment

2014-11-17

0. General Part No: Designation

Temporary tool Temporary Tool

Machines/Components General D13 T4F, L150G, L180G, L180G HL, L220G, L250G Part No: Machines/Components AWB25, D6H, L110F, L110G, L110H, L120F, L120G, L120H, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, L60G, L60H, L70G, L70H, L90G, L90H

2014-11-17

Volvo Construction Equipment

0:1

0. General

0:2

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Part No: Designation Class Used when

11668013 Dump body support BAS For securing dump body

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A30C, A30D, A30E, A35C, A35D, A40, A40D Part No: Designation Class Hook no Used when Remark

88830046 Dump body support BAS -----For securing load body The support also fits A25D, A25D 4x4, and A30D

2014-11-17

Volvo Construction Equipment

1:1

1. Enviroment and Safety equipment Part No: Designation Class Used when Remark

9993831 Support BAS Support, lifting frame L330X = 2

Machines/Components AWB40B, AWB40C, BL60B, BL61B, BL70B, BL71B, L105, L110E, L110F, L110G, L110H, L120D, L120E, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L20B, L20F, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L25B, L25F, L30G, L330D, L330E, L350F, L35G, L45F, L45G, L50D, L50E, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70D, L70E, L70F, L70G, L70H, L90D, L90D OR, L90E, L90F, L90G, L90G Z, L90H, L99 (test), Translation and Print test (internal use) Part No: Designation Class Hook no Used when

2814216 Support BAS -----Support boom, installed on lift cylinders

Machines/Components L20B, L20F, L25B, L25F, L30, L30B, L32, L32B, L35, L35B, L40, L40B, L45B, L45F, L45G, L50F, L50G

1:2

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Part No: Designation Class Used when Remark

88830165 Support EXT Used to secure machine when lifted up. Max capacity 15 ton

Part No: Designation Class Used when

88830250 Refrigerant unit EXT Charging and vacuum pumping refrigerant Note: Replace 9812512. Gas bottle is not included. All ingoing parts are available as spare parts. 88830238,88830240,88830251,888302 52,88830253,88830254,88830255,8883 0257,88830258,88830259.

Machines/Components A25F, A25G, A30F, A30G

Remark

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, DD105, EW140D, EW160D, EW180D, EW210D, G930C, G940C, G946C, G960C, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L350F, L45F, L45G, L50F, L50G, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, R134A

2014-11-17

Volvo Construction Equipment

1:3

1. Enviroment and Safety equipment Part No: Designation Class Used when Remark

88830256 Draining tool EXT Draining station for refrigerant unit Hose are included

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, L110H, L120G Z, L120H, L150H, L180H, L180H HL, L220H, L250H, L60G Z, L60H, L70H, L90G Z, L90H, R134A Part No: Designation Class Used when

88890176 Vacuum bleeder EXT XXXXXXXX

Part No: Designation Class Hook no Used when

9812452 Hose EXT -----Vacuum-pumping of AC-unit

Machines/Components P4370B

1:4

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Part No: Designation Class Hook no Used when

9511207 Leak detector AC EXT -----Leak-detection of AC system

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, EW140D, EW160D, EW180D, EW210D, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L350F, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, R134A Part No: Designation Class Hook no Used when

9812517 Leak detector AC EXT -----Leak-detection of AC system

Machines/Components G930, G940, G946, G960, G970, G976, G990, R134A Part No: Designation Class Used when Remark

88830260 Adapter EXT Filling AC- oil Use together with adapter 88830261. Use for work with AC-unit 88830250

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, L105, L110G, L110H, L120G, L120G Z, L120H, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, L60G, L60G Z, L60H, L70G, L70H, L90G, L90G Z, L90H, R134A

2014-11-17

Volvo Construction Equipment

1:5

1. Enviroment and Safety equipment Part No: Designation Class Used when Remark Part No: Designation Class Used when Remark Part No: Designation Class Used when

1:6

88830289 Tool EXT Moisture indecator glas for work on the air condition unit Tool to use when working with air condision unit 88830290 Adapter EXT Convertion nipple, LP ,for work on the air condition unit. 1/4" inside thread 88830291 Nipple EXT Tap nipple with tank for oil draining for work with air condition unit

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Part No: Designation Class Used when

88830262 Measuring tool BAS Measuring temperature and humidity

Part No: Designation Class Used when

88830268 Pump BAS Tool to change all oil on the machine

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, A60H, EW160E, EW180E, L110H, L120H, L150H, L180H, L180H HL, L220H, L250H, L60H, L70H, L90H Part No: Designation Class Used when Remark

2014-11-17

88830350 Tool BAS Filling fluid in the machine Filling fluid kit for machine with ROX system. Temporary picture.

Volvo Construction Equipment

1:7

1. Enviroment and Safety equipment Part No: Designation Class Used when Remark

88830351 Tool BAS Draining fluid in machine Draining fluid kit for machine with ROX system. Temporary picture.

Part No: Designation Class Used when

88830138 Plug BAS Used on gas cartridge due to safety reasons, when working on fire suppression system

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, L110G, L110H, L120G, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L60G, L60H, L70G, L70H, L90G, L90H Part No: Designation Class Used when Remark

14360000 Vacuum pump / 24V BAS Minimise leakage when working on hydraulic system Boot:14238622 Adapter:14360045 Adapter M33:14199327 Adapter 3/4": 14360112 Connection plate:9993803

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, 1:8

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment A40E FS, A40F, A40F FS, A40G, A40G FS, ABG5820, ABG6820, ABG7820, ABG7820B, ABG8820, ABG8820B, BL60, BL60B, BL61, BL61 PLUS, BL61B, BL70, BL70B, BL71, BL71 PLUS, BL71B, DD110B, DD120B, DD140B, EC130C, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC150, EC150 LC, EC150C, EC160B LC, EC160B NLC, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180B LC, EC180C L, EC180D L, EC200, EC200B, EC200D, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC230, EC230B, EC235C LD, EC235C NL, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC330C L, EC330C LD, EC340, EC340D L, EC350D, EC350D L, EC350E L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC390, EC420, EC450, EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55B, EC55C, EC60C, EC620, EC650, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, ECR58D, ECR88, ECR88D, EW130, EW130C, EW140B, EW140C, EW140D, EW145B, EW150, EW150C, EW160B, EW160C, EW160D, EW160E, EW180B, EW180C, EW180D, EW180E, EW200, EW200B, EW205D, EW210C, EW210D, EW230, EW230B, EW60C, FC2121C, FC2421C, FC3329C, G930, G930B, G930C, G940, G940B, G940C, G946, G946B, G946C, G960, G960B, G960C, G970, G976, G990, L105, L110E, L110F, L110G, L110H, L120C, L120D, L120E, L120F, L120G, L120G Z, L120H, L150C, L150C LB, L150D, L150E, L150F, L150G, L150H, L180C, L180C CO, L180C HL, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L20B, L20F, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L25B, L25F, L30B, L30G, L330C, L330C LL, L330D, L330E, L350F, L35B, L35G, L45F, L45G, L50C, L50C OR, L50E, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70C, L70E, L70F, L70G, L70H, L90C, L90C OR, L90D, L90D OR, L90E, L90F, L90G, L90G Z, L90H, MC110B, MC60B, MC70B, MC80B, MC90B, MT2000, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8720B, P8820C ABG, PL3005D, PL4608, PL4611, PL4809D, T450D, Translation and Print test (internal use) Part No: Designation Class Used when Remark

9993803 Adapter plate R Vacuum-generation for hydraulic tank on EXC Included in 14360000 from and incl. 2001-12-12

Machines/Components EW140C, EW140D, EW160C, EW160D, EW160E, EW180C, EW180D, EW180E, EW210C, EW210D

2014-11-17

Volvo Construction Equipment

1:9

1. Enviroment and Safety equipment Part No: Designation Class Hook no Used when

Remark

9993816 Adapter BAS 9988573 Used for generating vacuum in hydraulic tank together with vacuum pump 14360000 Replaces 9993804

Machines/Components BL60, BL61, BL70, BL71 Part No: Designation Class Used when

Remark

88830236 Adapter BAS Used for generating vacuum in hydraulic tank together with vacuum pump 14360000 Adapter for WLO-L105

Machines/Components L105

1:10

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Part No: Designation Class Hook no Used when Remark

88830069 Adapter plate EXT 9988586 Setting vacuum of hydraulic tank Used together with 14360000

Machines/Components BL60, BL60B, BL61, BL61 PLUS, BL61B, BL70, BL70B, BL71, BL71 PLUS, BL71B Part No: Designation Class Used when

Remark

935756 Plug, ORFS R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems Thread: 9/16-18, wrench size 17 mm

Machines/Components L110G, L110H, L120G, L120G Z, L120H, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, L60G, L60G Z, L70G, L90G, L90G Z Part No: Designation Class Used when

Remark

935100 Plug, ORFS R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems Thread: 11/16-16, wrench size 21 mm

Machines/Components EW140D, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H

2014-11-17

Volvo Construction Equipment

1:11

1. Enviroment and Safety equipment Part No: Designation Class Used when

Remark

935574 Plug, ORFS R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 13/16-16, wrench size 24 mm

Machines/Components L110G, L110H, L120G, L120H, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H Part No: Designation Class Used when

Remark

935575 Plug, ORFS R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 1/14, wrench size 30 mm

Machines/Components L110G, L110H, L120G, L120G Z, L120H, L150H, L180G HL, L180H, L180H HL, L220H, L250H, L60G, L60G Z, L70G, L90G, L90G Z Part No: Designation Class Used when

Remark

935576 Plug, ORFS R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 1 3/16-12, wrench size 36 mm

Machines/Components L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H 1:12

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Part No: Designation Class Used when

Remark

13933852 Plug, ORFS R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 1 7/16-12, wrench size 41 mm

Machines/Components L150H, L180H, L180H HL, L220H, L250H Part No: Designation Class Used when

Remark

Part No: Designation Class Used when

Remark

935489 Plug, ORFS R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 1 11/16-12, wrench size 50 mm

935650 Plug, ORFS R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems Thread: 9/16-18, wrench size 16 mm

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, L110G, L110H, L120G, L120G Z, L120H, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, L60G, L60G Z, L70G, L90G, L90G Z

2014-11-17

Volvo Construction Equipment

1:13

1. Enviroment and Safety equipment Part No: Designation Class Used when

Remark

935651 Plug, ORFS R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 11/16-16, wrench size 19 mm

Machines/Components EW140D, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H Part No: Designation Class Used when

Remark

935486 Plug, ORFS R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 13/16-16, wrench size 22 mm

Machines/Components L110G, L110H, L120G, L120H, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H Part No: Designation Class Used when

Remark

935644 Plug, ORFS R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 1-14, wrench size 27 mm

Machines/Components L110G, L110H, L120G, L120G Z, L120H, L150H, L180G HL, L180H, L180H HL, L220H, L250H, L60G, L60G Z, L70G, L90G, L90G Z 1:14

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Part No: Designation Class Used when

Remark

935652 Plug, ORFS R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 1 3/16-12, wrench size 32 mm

Machines/Components L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H Part No: Designation Class Used when

Remark

935653 Plug, ORFS R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 1 7/16-12, wrench size 38 mm

Machines/Components L150H, L180H, L180H HL, L220H, L250H Part No: Designation Class Used when

Remark

2014-11-17

935654 Plug, ORFS R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 1 11/16-12, wrench size 46 mm

Volvo Construction Equipment

1:15

1. Enviroment and Safety equipment Part No: Designation Class Used when

Remark

Part No: Designation Class Used when

Remark

Part No: Designation Class Used when

Remark

1:16

4836132 Plug, JIC R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 7/16-20, wrench size 14 mm

4881762 Plug, JIC R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 1/2-20, wrench size 17 mm

4940506 Plug, JIC R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 9/16-18, wrench size 19 mm

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Part No: Designation Class Used when

Remark

Part No: Designation Class Used when

Remark

Part No: Designation Class Used when

Remark

2014-11-17

4821971 Plug, JIC R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 3/4-16, wrench size 22 mm

4821972 Plug, JIC R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 7/8-14, wrench size 27 mm

4821970 Plug, JIC R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 1 1/16-12, wrench size 32 mm

Volvo Construction Equipment

1:17

1. Enviroment and Safety equipment Part No: Designation Class Used when

Remark

Part No: Designation Class Used when

Remark

Part No: Designation Class Used when

Remark

1:18

11061273 Plug, JIC R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 1 5/16-12, wrench size 41 mm

11711946 Plug, JIC R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 7/16-20, wrench size 13 mm

4881518 Plug, JIC R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 1/2-20, wrench size 14 mm

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Part No: Designation Class Used when

Remark

Part No: Designation Class Used when

Remark

Part No: Designation Class Used when

Remark

2014-11-17

11165029 Plug, JIC R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 9/16-18, wrench size 17 mm

11711947 Plug, JIC R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 3/4-16, wrench size 19 mm

11711948 Plug, JIC R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 7/8-14, wrench size 24 mm

Volvo Construction Equipment

1:19

1. Enviroment and Safety equipment Part No: Designation Class Used when

Remark

Part No: Designation Class Used when

4881519 Plug, JIC R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 1 1/16-12, wrench size 27 mm

Remark

11711949 Plug, JIC R Used to minimize leaks and to protect from dirt when working on, e.g., hydraulic systems. Thread: 1 5/16-12, wrench size 36 mm

Part No: Designation Class Used when Remark

14360113 Plug BAS Plugging suction hose D = 80

Part No: Designation Class Hook no Used when

9993677 Stopper, Shutter EXT 9989353 Hydraulic tank outlet, shutting off

Machines/Components EC160, EC160 W, EW140, EW160

1:20

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Part No: Designation Class Hook no Used when

9991685 Sealing plug ENG 9989353 Cylinder head, pressure testing

Part No: Designation Class Hook no Used when

9992124 Sealing plug ENG 9512762 Cylinder head, pressure testing

Machines/Components TD45, TD61, TD71

Machines/Components D10B, TD102, TD103, TD122, TD45, TD61, TD71 Part No: Designation Class Hook no Used when

9992682 Sealing plug ENG 9989353 Cylinder head, pressure testing

Part No: Designation Class Hook no Used when

9996033 Clamp ENG 9988593 Oil cooler, pressure testing

Machines/Components D5E, D7E, TD45

Machines/Components D10B, TD103, TD63

2014-11-17

Volvo Construction Equipment

1:21

1. Enviroment and Safety equipment Part No: Designation Class Hook no Used when

9996685 Clamp ENG 9988593 Cylinder head, pressure testing

Part No: Designation Class Hook no Used when

9996845 Clamp ENG 9988593 Oil cooler, pressure testing

Machines/Components D10B, D5D, D5E, D7E, TD103

Machines/Components D12C, D12D, D4D, D6D, D9A, TD63, TD73 Part No: Designation Class Hook no Used when

9998115 Sealing plate ENG 9999846 Cylinder head, pressure testing

Part No: Designation Class Hook no Used when

9998266 Sealing plate ENG 9988586 Cylinder head, pressure testing

Machines/Components TD71, TD73

Machines/Components D12C, D12D, D13F, D13H, D13J, D13SDLG

1:22

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Part No: Designation Class Used when

9998666 Sealing plate ENG Leak check

Machines/Components D12C, D12D, D13F, D13H, D13J, D13SDLG, D9A, D9B Part No: Designation Class Used when

9998668 Connection plate ENG Leak check

Part No: Designation Class Used when

9990105 Sealing plate ENG Cylinder head, pressure testing

Machines/Components D12C, D12D

Machines/Components D11F, D11H, D9A, D9B

2014-11-17

Volvo Construction Equipment

1:23

1. Enviroment and Safety equipment Part No: Designation Class Used when

9990106 Sealing plate ENG Cylinder head, pressure testing

Machines/Components D11F, D11H, D13F, D13H, D13J, D13SDLG, D9A, D9B Part No: Designation Class Used when

9990107 Connection plate ENG Cylinder head, pressure testing

Machines/Components D11F, D11H, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B Part No: Designation Class Hook no Used when

9990164 Sealing plate ENG 9988586 Cylinder head, pressure testing

Part No: Designation Class Hook no Used when

9992663 Sealing plate ENG 9999846 Leakage check

Machines/Components D16E, D16F, D16H

Machines/Components D11F, D11H, D13F, D13H, D13J, D13SDLG, D16F, D16H, L150H, L180H, L180H HL, L220H, L250H

1:24

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Part No: Designation Class Hook no Used when

9996684 Sealing plate ENG 9999846 Leakage check

Machines/Components D11F, D11H, D13F, D13H, D13J, D13SDLG, D16F, D16H, L150H, L180H, L180H HL, L220H, L250H Part No: Designation Class Hook no Used when

9998143 Sealing plate ENG 9999846 Leakage check

Machines/Components A25F, A30F, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, D11H, D13F, D13H, D13J, D13SDLG, D16H, EC340D L, EC350E L, EC380D HR, EC380D L, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480E HR, EC480E L, EC480E LD, EC480E LR, General D13 T4F, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, PL4809D Part No: Designation Class Hook no Used when

9998288 Sealing plate ENG 9999846 Leakage check

2014-11-17

Volvo Construction Equipment

1:25

1. Enviroment and Safety equipment Part No: Designation Class Hook no Used when Remark

9812524 Milling tool ENG -----Cylinder liner location, milling 220 V Replaces 9998272, 9999508, 9999551, 9999553, 9999902

Machines/Components D10B, D11F, D11H, D12C, D13F, D13H, D13J, D13SDLG, D16F, D16H, D6E, D6H, D7E, TD102, TD103, TD122, TD61, TD71, TD73 Part No: Designation Class Used when Remark

88890113 Milling tool ENG Cylinder liner position, milling (same tool as 9812524 but for 110 V) 110 V voltage

Machines/Components D6E, D7E Part No: Designation Class Hook no Used when

1:26

9809771 Extension bar ENG -----Accessories when milling cylinder liner location using 9812524 and the timing casing back plate installed

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Part No: Designation Class Hook no Used when

9809772 Spacer ring ENG -----Accessories when milling cylinder liner location using 9812524 and cylinder liner installed in the cylinder next to the one that is to be milled

Part No: Designation Class Hook no Used when

9998599 Cleaning tool EXT 9988590 Copper sleeve location, cleaning

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B, EC330C L, EC330C LD, EC340D L, EC350E L, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, General D13 T2, General D13 T4F, General D16 T2, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L350F, PL4608, PL4611, PL4809D, T450D

2014-11-17

Volvo Construction Equipment

1:27

1. Enviroment and Safety equipment Part No: Designation Class Hook no Used when

9812546 End brush EXT 9999834 Copper sleeves, cleaning

Machines/Components A25D, A25D 4x4, A30D, D10B, G710B, G720B, G726B, G730B, G740B, G746B, G780B, TD103 Part No: Designation Class Used when

14345342 Control screw EXT Mechanical actuation of hose rupture valve

Machines/Components EC130C, EC150, EC150 LC, EC150C, EC200, EC230, EC230B, EC300, EC340, EC390, EC420, EC450, EC620, EC650, EW130, EW130C, EW150, EW150C, EW200, EW230, EW230B Part No: Designation Class Used when Remark

88830215 Thread tool EXT Insertion tool for new thread M12

Part No: Designation Class Used when Remark

88830216 Thread tool EXT Removal tool for in insert thread M12

Machines/Components PT2116, PT2509, PT2519

1:28

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Part No: Designation Class Hook no Used when

9998249 Protecting sleeve ENG 9988587 Unit injector

Machines/Components D12C, D12D, D16E, D9A, D9B, EC330C L, EC330C LD, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC460C HR, EC460C L, EC460C LD, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, L150E, L150F, L180E, L180F, L180F HL, L220E, L220F, L350F, PL4608, PL4611 Part No: Designation Class Hook no Used when

9998250 Ring EXT 9989322 When cleaning location for copper sleeve

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B, EC340D L, EC350E L, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, General D13 T2, General D13 T4F, General D16 T2, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, PL4809D, T450D Part No: Designation Class Hook no Used when

9998251 Sealing plug ENG 9989355 Cylinder head, pressure testing

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B, EC330C L, EC330C LD, EC340D L, EC350E L, EC360C HR, EC360C L, EC360C LD, 2014-11-17

Volvo Construction Equipment

1:29

1. Enviroment and Safety equipment EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, General D13 T2, General D13 T4F, General D16 T2, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L350F, PL4608, PL4611, PL4809D, T450D Part No: Designation Class Hook no Used when

9993824 Screw BAS 9512762 Removing security seal on injection pump drive

Machines/Components L120D, L220D, L330D, L330E, L90D, L90D OR, TD103, TD122, TD164 Part No: Designation Class Used when

88830060 Disassembly tool EXT Kit with tools for removing bonded window panes

Machines/Components EC140C, EC140C L, EC140C LM, EC160C L, EC160C NL, EC180C L, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC330C L, EC330C LD, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC460C HR, EC460C L, EC460C LD, EC55C, EC60C, EC700C HR, EC700C L, EC700C LD, ECR145C L, ECR235C L, ECR305C L, EW60C, FC2121C, FC2421C, FC2924C, FC3329C, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L20B, L20F, L220F, L220G, L220H, L250G, L250H, L25B, L25F, L30B, L30G, L350F, L35B, L35G, L40B, L45B, L45F, L45G, L50F, L50G, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, MC105C, MC110C, MC115C, MC125C, MC135C, MC155C, MC60C, MC70C, MC85C, MC95C, MCT110C, MCT125C, MCT135C, MCT145C, MCT70C, MCT85C, MCT95C, PL4608, PL4611 Part No: Designation Class Used when

Remark

1:30

88830062 Wire unwinding device EXT Wire winder, used when measuring correct length of wire as well as for storing wire. Used together with 88830060

Volvo Construction Equipment

2014-11-17

1. Enviroment and Safety equipment Machines/Components EC140C, EC140C L, EC140C LM, EC160C L, EC160C NL, EC180C L, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC330C L, EC330C LD, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC460C HR, EC460C L, EC460C LD, EC55C, EC60C, EC700C HR, EC700C L, EC700C LD, ECR145C L, ECR235C L, ECR305C L, EW60C, FC2121C, FC2421C, FC2924C, FC3329C, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L20B, L20F, L220F, L220G, L220H, L250G, L250H, L25B, L25F, L30B, L30G, L350F, L35B, L35G, L40B, L45B, L45F, L45G, L50F, L50G, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, MC105C, MC110C, MC115C, MC125C, MC135C, MC155C, MC60C, MC70C, MC85C, MC95C, MCT110C, MCT125C, MCT135C, MCT145C, MCT70C, MCT85C, MCT95C, PL4608, PL4611 Part No: Designation Class Used when

9812521 Two cup suction lifter EXT Vacuum suction, used to lift and handle window panes

Machines/Components EC140C, EC140C L, EC140C LM, EC160C L, EC160C NL, EC180C L, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC330C L, EC330C LD, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC460C HR, EC460C L, EC460C LD, EC55C, EC60C, EC700C HR, EC700C L, EC700C LD, ECR145C L, ECR235C L, ECR305C L, EW60C, FC2121C, FC2421C, FC2924C, FC3329C, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L30G, L350F, L35G, L45F, L45G, L50F, L50G, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, MC105C, MC110C, MC115C, MC125C, MC135C, MC155C, MC60C, MC70C, MC85C, MC95C, MCT110C, MCT125C, MCT135C, MCT145C, MCT70C, MCT85C, MCT95C, PL4608, PL4611 Part No: Designation Class Used when

88890051 Dispensing gun EXT Battery-powered adhesive gun, used to apply adhesive when installing window panes.

Machines/Components EC140C, EC140C L, EC140C LM, EC160C L, EC160C NL, EC180C L, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC330C L, EC330C LD, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC460C HR, EC460C L, EC460C LD, EC55C, EC60C, EC700C HR, EC700C L, EC700C LD, ECR145C L, ECR235C L, ECR305C L, EW60C, FC2121C, FC2421C, FC2924C, FC3329C, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L30G, L350F, L35G, L45F, L45G, L50F, L50G, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, 2014-11-17

Volvo Construction Equipment

1:31

1. Enviroment and Safety equipment MC105C, MC110C, MC115C, MC125C, MC135C, MC155C, MC60C, MC70C, MC85C, MC95C, MCT110C, MCT125C, MCT135C, MCT145C, MCT70C, MCT85C, MCT95C, PL4608, PL4611 Part No: Designation Class Used when

88830361 Pump BAS AdBlue®/DEF

Machines/Components EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC350E L, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480E HR, EC480E L, EC480E LD, EC480E LR, EW160E, EW180E, General D13 T4F, General D6 T4F, General D8 T4F, L110H, L120H, L150H, L180H, L180H HL, L220H, L250H, L60H, L70H, L90H Part No: Designation Class Used when

1:32

88830386 Pump BAS For fuelbleeding on engine

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

11666051 Pressure gauge BAS -----Hydraulic pressures, measuring 0–70 MPa, 0–700 bar (0–10153 psi)

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, A60H, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, BL60B, BL61B, BL70B, BL71B, DD105, DD110B, DD112HF, DD118HA, DD118HF, DD118HFA, DD120, DD120B, DD132HF, DD138HA, DD138HF, DD138HFA, DD140, DD140B, DD25B, EC140B LC, EC140B LCM, EC15C, EC160B LC, EC160B NLC, EC160D L, EC17C, EC180B LC, EC180D L, EC18C, EC200B, EC20C, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC220D L, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC27C, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC35C, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D L, EC380D NL, EC460B LC, EC460B LCD, EC460B LR, EC480D L, EC55C, EC60C, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, ECR25D, ECR48C, ECR50D, ECR58D, ECR88D, EW140C, EW140D, EW145B, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D, EW55B, EW60C, G930, G930B, G930C, G940, G940B, G940C, G946, G946B, G946C, G960, G960B, G960C, G970, G976, G990, General D6 T4F, General D8 T4F, L110E, L110F, L110G, L120E, L120F, L120G, L120G Z, L150E, L150F, L150G, L180E, L180E HL, L180F, L180F HL, L180G, L220E, L220F, L220G, L330D, L330E, L350F, L45F, L45G, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H, MC110B, MC60B, MC70B, MC80B, MC90B, MT2000, P5770C ABG, P5870C ABG, P6870C ABG, PL4608, PL4611, SD100D, SD100F, SD105, SD110B, SD115, SD116DX, SD116F, SD130, SD135, SD45, SD45D, SD45F, SD70, SD70D, SD70F, SD75, SD77, SD77DX, SD77F, T450D Part No: Designation Class Hook no Used when Remark

11666052 Pressure gauge BAS -----Hydraulic pressures, measuring 0–6 MPa, 0–60 bar (0–870 psi)

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, EC140D L, EC140D LM, EC15C, EC15D, EC160D L, EC160D NL, EC17C, EC180D L, EC18C, EC18D, EC200B, EC200D, EC20C, EC20D, EC210B, EC210B CN, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC235C LD, EC235C NL, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, 2014-11-17

Volvo Construction Equipment

2:1

2. Measuring equipment EC27C, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC35C, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55C, EC60C, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR25D, ECR305C L, ECR48C, ECR50D, ECR58D, ECR88D, EW140C, EW140D, EW145B, EW160C, EW160D, EW180C, EW180D, EW205D, EW210C, EW210D, EW55B, EW60C, FC2121C, FC2924C, FC3329C, G930, G930B, G930C, G940, G940B, G940C, G946, G946B, G946C, G960, G960B, G960C, G970, G976, G990, General D2.6A, L110E, L110F, L120E, L120F, L120G Z, L150E, L150F, L150G, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L220E, L220F, L220G, L250G, L330D, L330E, L350F, L45F, L45G, L50F, L50G, L60E, L60F, L60G Z, L70E, L70F, L90E, L90F, L90G Z, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG, PL3005D, PL4608, PL4611, PL4809D, SD110B, SD75, T450D Part No: Designation Class Used when Remark

88830213 Measuring equipment BAS Hydraulic pressures, checking Replace 88830055

Machines/Components 5350, 5350B, 5350B 4x4, 5350B 6x4, 860, 861, A20, A20 6x4, A20C, A25, A25 4x4, A25 6x4, A25B, A25B 4x4, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A28, A30, A30C, A30D, A30E, A30F, A30G, A35, A35C, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, A60H, AHW90, AWB25, BL60B, BL61B, BL70, BL70B, BL71, BL71 PLUS, BL71B, DD110B, DD120B, DD140B, DD25B, Deleted, EC350E L, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480E HR, EC480E L, EC480E LD, EC480E LR, ECR50D, EL70, EL70C, EW140C, EW140D, EW160C, EW160D, EW160E, EW180C, EW180D, EW180E, EW210C, EW210D, G930B, G930C, G940B, G940C, G946B, G946C, G960B, G960C, General D1.7A, General D13 T4F, General D6 T4F, General D8 T4F, L105, L110 Do Not Use!, L110E, L110F, L110G, L110H, L120, L120B, L120C, L120D, L120E, L120F, L120G, L120G Z, L120H, L150, L150 Do Not Use!, L150C, L150C LB, L150D, L150E, L150F, L150G, L150H, L160, L160 CO, L160C, L180, L180 CO, L180 HL, L180C, L180C CO, L180C HL, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L190, L190B, L20B, L20F, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L25B, L25F, L270, L270B, L270C, L275C, L30G, L320, L330C, L330C LL, L330D, L330E, L350F, L35G, L45F, L45G, L50, L50B, L50C, L50C OR, L50D, L50E, L50F, L50G, L60E, L60E OR, L60F, L60G, L60G Z, L60H, L70, L70B, L70C, L70D, L70D OR, L70E, L70E OR, L70F, L70G, L70H, L90, L90 CO, L90B, L90C, L90C OR, L90D, L90D OR, L90E, L90E OR, L90F, L90G, L90G Z, L90H, L99 (test), P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, PF6110, PF6160, PF6170, SD115, SD135, T450D, Tractor unit, Translation and Print test (internal use), Update G

2:2

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Used when Remark

88830292 Flow meter BAS Measuring hydraulic flow Flow from 1L-10L

Part No: Designation Class Used when Remark

88830277 Flow meter BAS Measuring hydraulic flow Flow from 2L - 75L

Part No: Designation Class Used when Remark

88830276 Flow meter BAS Measuring hydraulic flow Flow from 16L-600L

Machines/Components ECR50D

2014-11-17

Volvo Construction Equipment

2:3

2. Measuring equipment Part No: Designation Class Used when Remark

Part No: Designation Class Used when

88830293 Valve BAS Restriction valve ues together with flow meter 88830277 Restriction valve up to 60L/min

Remark

88830294 Valve BAS Restriction valve ues together with flow meter 88830276 Restriction valve up to 300L/min

Part No: Designation Class Hook no Used when Remark

14290266 Hose BAS 9512762 Hydraulic pressures, measuring L = 6.5 m (21 ft 3.9 in), M16x2 connection

Machines/Components ECR50D

Volvo Construction Equipment

2014-11-17

2. Measuring equipment EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55C, EC60C, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, EC80D, ECR145D L, ECR235D L, ECR58D, ECR88D, EW140C, EW140D, EW145B, EW160C, EW160D, EW180C, EW180D, EW205D, EW210C, EW210D, EW55B, EW60C, FC2121C, FC2924C, FC3329C, G930, G930B, G930C, G940, G940B, G940C, G946, G946B, G946C, G960, G960B, G960C, G970, G976, G990, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L30G, L330D, L330E, L350F, L35G, L45F, L45G, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H, MC110B, MC60B, MC70B, MC80B, MC90B, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG, PL3005D, PL4608, PL4611, PL4809D, PT220RH, SD110, SD110B, T450D Part No: Designation Class Hook no Used when Remark

11666003 Pressure gauge BAS 9512762 Hydraulic pressures, measuring 0-40 MPa, 0-400 bar

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A30C, A30D, A35C, A40, EW140C, EW160B, EW160C, EW180B, EW180C, EW200B, EW210C, G930, G940, G946, G960, G970, G976, G990, L110E, L120B, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L220D, L220E, L330C, L330C LL, L330D, L330E, L40B, L45B, L50D, L50E, L60E, L70D, L70E, L90D, L90D OR, L90E, MC110, MC60, MC70, MC80, MC90, PT220RH

2014-11-17

Volvo Construction Equipment

2:5

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

11666016 Pressure gauge BAS 9512762 Hydraulic pressures, measuring -0,1 - 0,15 MPa, -1 - 1,5 bar

Part No: Designation Class Hook no Used when Remark

11666017 Pressure gauge BAS 9512762 Hydraulic pressures, measuring 0-0,6 MPa, 0-6 bar Included in: 14290237

Machines/Components L50D

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A30C, A30D, A35C, A35D, A40, A40D, EC200B, EC210B, EC210B CN, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, ECR145C L, EW140B, EW140C, EW160B, EW160C, EW180B, EW180C, EW200B, EW210C, FC2924C, FC3329C, L110E, L120B, L120C, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L220E, L330C, L330C LL, L330D, L330E, L50B, L50D, L50E, L60E, L60F, L60G Z, L70C, L70D, L70E, L70F, L90D, L90D OR, L90E, L90F, L90G Z, TD122

2:6

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

11666018 Pressure gauge BAS 9512762 Hydraulic pressures, measuring 0-2,5 MPa, 0-25 bar Included in: 14290237

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, BL60, BL61, BL61 PLUS, BL70, BL71, BL71 PLUS, HTE1160, HTE840, L110E, L120B, L120C, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L220E, L330C, L330C LL, L330D, L330E, L50B, L50D, L50E, L60E, L70C, L70D, L70E, L90C, L90C OR, L90D, L90D OR, L90E, MC110, MC60, MC70, MC80, MC90 Part No: Designation Class Hook no Used when Remark

11666019 Pressure gauge BAS 9512762 Hydraulic pressures, measuring 0-6 Mpa, 0-60 bar

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A30C, A30D, A30E, A35C, A35D, A40, A40D, BL60, BL61, BL61 PLUS, BL70, BL71, BL71 PLUS, DD105, DD110B, DD120B, DD140B, EL70, L110E, L120B, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L220D, L220E, L330C, L330C LL, L330D, L330E, L50B, L50D, L50E, L60E, L70C, L70E, L90D, L90D OR, L90E, MC110, MC60, MC70, MC80, MC90, MT2000, PT220RH, SD110, SD110B, SD115, SD135, SD75, T450D

2014-11-17

Volvo Construction Equipment

2:7

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

11666020 Pressure gauge BAS 9512762 Hydraulic pressures, measuring 0-25 Mpa, 0-250 bar

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A30C, A30D, A35C, A35D, A40, A40D, AWB10, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB41, AWB50, EL70, G930, G930B, G940, G940B, G946, G946B, G960, G960B, G970, G976, G990, L110E, L120B, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L220D, L220E, L330C, L330C LL, L330D, L330E, L40B, L45B, L50B, L50D, L50E, L60E, L70C, L70D, L70E, L90D, L90D OR, L90E, MC110, MC60, MC70, MC80, MC90 Part No: Designation Class Hook no Used when Remark

11666022 Pressure gauge BAS 9512762 Hydraulic pressures, measuring 0-60 Mpa, 0-600 bar Included in: 14290237

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, EC290B LCD, EC360B LCD, EC460B LCD, L50D, L50E, L70C, PT220RH 2:8

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

11666037 Hose BAS 9512762 Hydraulic pressures, measuring L=3,5m Quick coupling: 9993522

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A30C, A30D, A30E, A35C, A35D, A40, A40D, AWB10, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB41, AWB50, BL60, BL61, BL61 PLUS, BL70, BL71, BL71 PLUS, EC140B LC, EC140B LCM, EC160B LC, EC160B NLC, EC180B LC, EC200B, EC210B, EC210B CN, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC330B LC, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC460B LC, EC460B LCD, EC460B LR, EC700B HR, EC700B LC, ECR145C L, EL70, EW140B, EW140C, EW160B, EW160C, EW180B, EW180C, EW200B, EW210C, FC2924C, FC3329C, G930, G940, G946, G960, HT90, HTE1160, HTE840, L110E, L110F, L120B, L120C, L120D, L120E, L120F, L120G Z, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L220D, L220E, L330C, L330C LL, L330D, L330E, L40B, L45B, L50B, L50D, L50E, L60E, L60F, L60G Z, L70C, L70D, L70E, L70F, L90C, L90C OR, L90D, L90D OR, L90E, L90F, L90G Z, T450D, TD122, TD45, TD61, TD71 Part No: Designation Class Hook no Used when

88890080 Pressure checking set EXT -----High-pressure pump, checking

Machines/Components EC140C, EC140C L, EC140C LM, EC160C L, EC160C NL, EC180C L, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290C L, EC290C LD, EC290C LR, EC290C NL, ECR145C L, ECR235C L, ECR305C L, EW140C, EW140D, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D, FC2924C, FC3329C, G930, G940, G946, G960, L105, L110E, L110F, L120E, L120F, L120G Z, L60F, L60G Z, L70F, L90F, L90G Z Part No: Designation Class Used when

2014-11-17

88800430 Measuring tool ENG Measuring aftertreatment system (engine)

Volvo Construction Equipment

2:9

2. Measuring equipment Machines/Components A35G, A35G FS, A40G, A40G FS, EC350E L, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480E HR, EC480E L, EC480E LD, EC480E LR, General D13 T4F, General D16 T4F, L150H, L180H, L180H HL, L220H, L250H Part No: Designation Class Hook no Used when Remark

936442 Testing nipple BAS -----Pressure measuring M10x1 - M16x2

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A30D, A30E, A30F, A35D, A35E, A35E FS, A35F, A35F FS, A40D, A40E, A40E FS, A40F, A40F FS, DD110B, DD120B, DD140B, EC200D, EC220D, EC220D L, EC220D LR, EC330C L, EC330C LD, EC340D L, EC350E L, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, ECR145C L, ECR58D, ECR88D, EW140D, EW160D, EW180D, EW205D, EW210D, G930B, G930C, G940B, G940C, G946B, G946C, G960B, G960C, General D6 T4F, General D8 T4F, L110G, L110H, L120G, L120H, L150G, L180G, L180G HL, L220G, L250G, L45G, L50G, L60G, L60H, L70G, L70H, L90G, L90H, P7110, P7170, PL4608, PL4611, PL4809D, SD115, SD135, T450D Part No: Designation Class Hook no Used when Remark

937695 Testing nipple BAS -----Pressure measuring M10x1,25 - M16x2

Machines/Components EC360C HR

2:10

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

936443 Testing nipple BAS -----Pressure measuring M12x1,5 - M16x2

Part No: Designation Class Hook no Used when Remark

936444 Testing nipple BAS -----Pressure measuring M14x1,5 - M16x2

Machines/Components EC360C HR, L45F, L50F

Machines/Components EC200B, EC210B, EC210B CN, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LR, EC360C HR, FC2924C, FC3329C, General D6 T4F, L110G, L110H, L120G, L120H, L150H, L180F HL, L180H, L220H, L250H, L60G, L60H, L70G, L70H, L90G, L90H, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG, PL3005D Part No: Designation Class Hook no Used when Remark

15018967 Testing nipple BAS -----Pressure measuring M16x1,5 - M16x2

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, EC140D L, EC140D LM, EC160D L, EC160D NL, EC180D L, EC200D, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC235D NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, 2014-11-17

Volvo Construction Equipment

2:11

2. Measuring equipment EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, ECR145D L, ECR235D L, EW205D, G930C, G940C, G946C, G960C, General D13 T4F, General D8 T4F, L110H, L120G Z, L120H, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, L60G Z, L90G Z, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG, PL3005D, PL4809D Part No: Designation Class Hook no Used when Remark

936440 Testing nipple BAS -----Pressure measuring G 1/8 - M16x2

Machines/Components DD25B, EC360C HR, EC55C, EC60C, EC80D, EW60C, General D1.7A, L30G, L35G Part No: Designation Class Hook no Used when Remark

936439 Testing nipple BAS -----Pressure measuring G 1/4 - M16x2

Machines/Components 5350, 5350B, 5350B 4x4, 5350B 6x4, 860, 861, A20, A20 6x4, A20C, A25, A25 4x4, A25 6x4, A25B, A25B 4x4, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A28, A30, A30C, A30D, A30E, A30F, A30G, A35, A35C, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, A60H, Deleted, EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC55C, EC60C, ECR58D, ECR88D, EL70, EL70C, EW140D, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D, EW60C, L105, L110 Do Not Use!, L110E, L110F, L110G, L110H, L120, L120B, L120C, L120D, L120E, L120F, L120G, L120G Z, L120H, L150, L150 Do Not Use!, L150C, L150C LB, L150D, L150E, L150F, L150G, L150H, L160, L160 CO, L160C, L180, L180 CO, L180 HL, L180C, L180C CO, L180C HL, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L190, L190B, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L270, L270B, L270C, L275C, L320, L330C, L330C LL, L330D, L330E, L350F, L45F, L45G, L50, L50B, L50C, L50C OR, L50D, L50E, L50F, L50G, L60E, L60E OR, L60F, L60G, L60G Z, L60H, L70, L70B, L70C, L70D, L70D OR, L70E, L70E OR, L70F, L70G, L70H, L90, L90 CO, L90B, L90C, L90C OR, L90D, L90D OR, L90E, L90E OR, L90F, L90G, L90G Z, L90H, L99 (test), MC110B, T450D, Tractor unit, Update G

2:12

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

936441 Testing nipple BAS -----Pressure measuring PF 1/4 - M16x2

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A30D, A30E, A35D, A40D, EC200, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, L150D, L180D, L60F, L70F, L90F, T450D Part No: Designation Class Used when Remark

936445 Testing nipple BAS Pressure measuring 7/16-20 UNF - M16x2

Machines/Components EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, G930B, G930C, G940B, G940C, G946B, G946C, G960B, G960C, L105 Part No: Designation Class Hook no Used when Remark

936446 Testing nipple BAS -----Pressure measuring 9/16-18UN - M16x2

Machines/Components BL60, BL61, BL61 PLUS, BL70, BL71, BL71 PLUS, EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC55C, EC60C, ECR58D, ECR88D, EW60C, L110F, L110G, L110H, L120F, L120G, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L350F, L45F, L45G, L50F, L50G, L60F, L60G, L60H, L70F, L70G, L70H, L90F, L90G, L90H, MC110B, MC60B, MC70B, MC80B, MC90B

2014-11-17

Volvo Construction Equipment

2:13

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

9993871 Nipple BAS 9999811 Fuel feed pressure, checking M8x1

Machines/Components A25D, A25D 4x4, A30D, L120D, L90D, L90D OR Part No: Designation Class Hook no Used when Remark

9993761 Testing nipple BAS 9512762 LS pressure, pressure measuring 7/16-20

Part No: Designation Class Hook no Used when Remark

9993720 Nipple BAS 9989353 Fuel feed pressure, checking M14x1,5

Machines/Components A30C, A35C, A40

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, EC200B, EC210B, EC210B CN, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC330B LC, EC360B LC, EC360B LR, EC360B NLC, EC460B LC, EC460B LR, ECR145C L, ECR235C L, ECR305C L, EW140B, EW140C, EW140D, EW160B, EW160C, EW160D, EW160E, EW180B, EW180C, EW180D, EW180E, EW200B, EW210C, EW210D, FC2121C, FC2924C, FC3329C, G930, G940, G946, G960, L105, L110E, L110F, L120D, L120E, L120F, L120G Z, L150E, L150F, L180E, L180F, L180F HL, L220E, L220F, L350F, L60E, L60F, L60G Z, L70E, L70F, L90D, L90D OR, L90E, L90F, L90G Z, TD122

2:14

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

9993522 Quick coupling BAS 9999834 Hydraulic pressures, measuring R 1/8"

Machines/Components AWB10, AWB15, AWB30, AWB31, AWB40, AWB41, AWB50, L120D, L150D, L180D, L180D HL, L330D, L330E, L50B, L50D, L50E, L70C, L90D, L90D OR Part No: Designation Class Hook no Used when Remark

14290262 Adapter EXT 9999817 Checking pressure Tema - M16x2

Machines/Components A25D, A25D 4x4, A30D, A35D, A40D, BL60, BL61, BL61 PLUS, BL70, BL71, BL71 PLUS, EC200B, EC210B, EC210B CN, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EW140C, EW140D, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D, FC2121C, FC2924C, FC3329C, G930, G940, G946, G960, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120H, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L330D, L330E, L350F, L60E, L60F, L70E, L70F, L90E, L90F, T450D, Translation and Print test (internal use) Part No: Designation Class Hook no Used when Remark

2014-11-17

14341364 Adapter EXT 9999817 Checking pressure Tema - M16x2

Volvo Construction Equipment

2:15

2. Measuring equipment Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A40D, A40E, A40E FS, EC330B LC, EC360B LC, EC360B LR, EC360B NLC, EC460B LC, EC460B LR, ECR145C L, ECR235C L, ECR305C L, EW140C, EW140D, EW160C, EW160D, EW160E, EW180C, EW180D, EW180E, EW210C, EW210D, G930, G940, G946, G960, L105, L110E, L120E, L150E, L150F, L180E, L180E HL, L180F, L180F HL, L220E, L220F, L330E, L350F, L60E, L70E, L90E, T450D Part No: Designation Class Hook no Used when Remark

11666027 Adapter EXT 9999811 Checking pressure M16 x 2 - TEMA

Machines/Components A25D, A30D, A35D, A40D, G930, G940, G946, G960, L110E, L110F, L120E, L120F, L120G Z, L150D, L150E, L180D, L180E, L180E HL, L220E, L330E, L50E, L60E, L60F, L60G Z, L70E, L70F, L90E, L90F, L90G Z Part No: Designation Class Hook no Used when Remark

11666023 Testing nipple BAS 9512762 Used together with 14290237 and 14360064 M16x2-M16x1,5

Machines/Components EC140 LC, EC140 LCM, EC140B LC, EC140B LCM, EC200B, EC210, EC210 F, EC210 LC, EC210 LR, EC210 NLC, EC210B, EC210B F, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC240, EC240 LC, EC240 LR, EC240 NLC, EC240B LC, EC240B LR, EC240B NLC, EC290, EC290 LC, EC290 LR, EC290 NLC, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC330B LC, EC360, EC360 LC, EC360 NLC, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC460, EC460 LC, EC460B LC, EC460B LCD, EC460B LR

2:16

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when

9993704 Nipple BAS 9999811 Servo pressure, checking

Machines/Components L120D, L150D, L180D, L180D HL, L70C, L90D, L90D OR Part No: Designation Class Used when

88830385 Adapter BAS Pressure measuring together with 936439

9993826 Testing nipple BAS Hydraulic pressure, checking

Machines/Components L50D, L70D

2014-11-17

Volvo Construction Equipment

2:17

2. Measuring equipment Part No: Designation Class Used when

11668527 Testing nipple TRA Transmission, reconditioning

Part No: Designation Class Used when Remark

88830383 Testing nipple BAS Test niple for pressure measuring 9/16 UNF-A2 (male and female)

Part No: Designation Class Used when

88830326 Plug EXT Plugs used for quick-couplings of type WEO 1/4"

Machines/Components EW140

Remark

2:18

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Used when Remark

88830070 Plug EXT Plugs used for quick-couplings of type WEO 3/8"

Machines/Components L110F, L120F, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L60F, L70F, L90F Part No: Designation Class Used when Remark

88830327 Plug EXT Plugs used for quick-couplings of type WEO 1/2"

Machines/Components L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H Part No: Designation Class Used when Remark

88830328 Plug EXT Plugs used for quick-couplings of type WEO 3/4"

Machines/Components L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H Part No: Designation Class Used when Remark

2014-11-17

88830329 Plug EXT Plugs used for quick-couplings of type WEO 1"

Volvo Construction Equipment

2:19

2. Measuring equipment Part No: Designation Class Hook no Used when

9993827 Plug EXT 9512762 Hydraulic pressure, checking and adjusting

Part No: Designation Class Used when

9993749 Nipple BAS Shock valve, checking

Machines/Components L220D, L330C, L330C LL, L50E

Machines/Components L105, L120D, L150D, L180D, L180D HL, L330C, L330C LL, L90D, L90D OR Part No: Designation Class Used when

9993808 Check valve EXT Shock valve, checking

Machines/Components L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120H, L150E, L150F, L150G, L150H, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L330E, L350F, Translation and Print test (internal use)

2:20

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

9993825 Check valve EXT -----Shock valve, checking Replaces 9993822

Machines/Components L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L60E, L60F, L60G, L60G Z, L60H, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H Part No: Designation Class Hook no Used when

9993901 Check valve EXT -----Shock valve, checking

Part No: Designation Class Used when

88830200 Check valve EXT Pressure relief valve, checking

Machines/Components T450D

Machines/Components EW140, EW140B, EW140C, EW160, EW160B, EW160C, EW180B, EW180C, EW210C

2014-11-17

Volvo Construction Equipment

2:21

2. Measuring equipment Part No: Designation Class Hook no Used when

9993642 Nipple EXT 9988593 Shock valve, checking

Part No: Designation Class Hook no Used when

9993643 Nipple EXT 9988593 Shock valve, checking

Part No: Designation Class Hook no Used when Remark

9993723 Nipple EXT 9512762 Hydraulic system, measuring pressures Sparepart 9993758

Machines/Components EL70, EL70C

Machines/Components AWB10, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB41, AWB50, HTE1160, HTE840, L105, L110E, L110F, L110G, L110H, L120D, L120E, L120F, L120G, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L330C, L330C LL, L330D, L330E, L350F, L50B, L50D, L50E, L60E, L70C, L70E, L90D, L90D OR, L90E, Translation and Print test (internal use) Part No: Designation Class Hook no Used when Remark

9993726 Nipple EXT 9512762 Hydraulic pressures, measuring Sparepart 9993758, 963804

Machines/Components AWB10, AWB15, AWB40, L330D, L330E, L50B, L50D, L50E, L70C

2:22

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when

14527842 Plug HYD -----Hydraulic pump, reconditioning

Part No: Designation Class Hook no Used when

14527843 Plug HYD -----Hydraulic pump, reconditioning

Part No: Designation Class Hook no Used when

14528288 Plug HYD -----Hydraulic pump, reconditioning

Machines/Components ECR58

Machines/Components ECR88

2014-11-17

Volvo Construction Equipment

2:23

2. Measuring equipment Part No: Designation Class Hook no Used when

14528289 Plug HYD -----Hydraulic pump, reconditioning

Part No: Designation Class Hook no Used when

9993680 Nipple TRA 9999811 Solenoid, testing

Machines/Components ECR88

Machines/Components PT1560, PT1562, PT1563, PT1660, PT1860, PT1862, PT1863 Part No: Designation Class Used when

14264397 Sealing plate EXT Trouble-shooting on valve block

Part No: Designation Class Used when

17201553 Intermediate plate EXT Kit for USB connection to PC when using TWIN 2 and 3 Includes 88830184, 88830185 and 88830186. Twin Gina 3 sofwtare is available through the Software Support and can be provided on demand. vce.softwaresupport@volvo.com

Machines/Components EC200, EC230, EW200, EW230

Remark

2:24

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Used when

88830187 Connecting cable Cable for connecting PC to machine with TWIN 3 Automatic Greasing System

Part No: Designation Class Used when

11666119 Cable R Cable for connecting PC to machine with TWIN 2 Automatic Greasing System

Part No: Designation Class Used when

11666124 Cable R Cable for connecting PC to Twin Automatic Greasing System

Part No: Designation Class Hook no Used when

9993721 Service display BAS 9989322 x 2 Trouble-shooting, checking pressures, temperatures and revolutions Sparepart 11666145 Extension cable 11668006

Remark

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, EC140B LC, EC140B LCM, EC160B LC, EC160B NLC, EC180B LC, EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC230B, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC330B LC, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC460B LC, EC460B LCD, EC460B LR, EC700B HR, EC700B LC, EW145B, EW160B, EW180B, EW200B, L110E, L120B, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L220D, L220E, L330C, L330C LL, L330D, L330E, L50B, L50D, L50E, L60E, L70C, L70D, L70E, L90B, L90D, L90D OR, L90E Part No: Designation Class Hook no Used when Remark

2014-11-17

11668006 Cable EXT 9512602 Extension cable for 9993721 L=3m

Volvo Construction Equipment

2:25

2. Measuring equipment Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, EC140B LC, EC140B LCM, EC160B LC, EC160B NLC, EC180B LC, EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B NLC, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC330B LC, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC460B LC, EC460B LCD, EC460B LR, EC700B HR, EC700B LC, EW145B, L120C, L150C, L150C LB, L180C, L180C CO, L180C HL, L220D, L330C, L330C LL, L50C, L50C OR, L70C, L90C, L90C OR Part No: Designation Class Hook no Used when Remark

9998519 Infrared thermometer (user instruction in FGI 080) BAS 9999817 Used when measuring temperature Range: -30 C to +550 C

Machines/Components ECR50D Part No: Designation Class Used when

88890105 Refractometer BAS Checking the battery acid (electrolyte), coolant's freezing protection and/or concentration of AdBlue®/DEF.

Machines/Components A25G, A30G, A35G, A35G FS, A40G, A40G FS, BL60B, BL61B, BL70B, BL71B, DD110B, DD120B, DD140B, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC15D, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180C L, EC180D L, EC18D, EC200B, EC200D, EC20D, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, 2:26

Volvo Construction Equipment

2014-11-17

2. Measuring equipment EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55B, EC55C, EC60C, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, ECR50D, ECR58, ECR58D, ECR88, ECR88D, EW140C, EW140D, EW145B, EW160C, EW160D, EW160E, EW180C, EW180D, EW180E, EW205D, EW210C, EW210D, EW55B, EW60C, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, G930B, G930C, G940B, G940C, G946B, G946C, G960B, G960C, General D11 T4F, General D13 T4F, General D16 T4F, General D4 T4F, General D6 T4F, General D8 T4F, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L30G, L350F, L35G, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, P7110, P7170, PL3005D, PL4608, PL4611, PL4809D, SD115, SD135, SD75 Part No: Designation Class Used when

88890075 Battery analyzer BAS Battery test, alternator test, etc.

Machines/Components L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L350F, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H

2014-11-17

Volvo Construction Equipment

2:27

2. Measuring equipment Part No: Designation Class Used when Remark

88880016 Cable EXT Extension cable for battery analyzator 88890075 L=4400 mm

Machines/Components L110H, L120H, L150H, L180H, L220H, L250H, L60H, L70H, L90H Part No: Designation Class Used when Remark

88890074 Multimeter BAS Electrical measuring Replaces 9812519 (and 11666140, 11704676)

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, ABG7820B, ABG8820B, BL60B, BL61B, BL70B, BL71B, DD100, DD100HF, DD105, DD25B, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC160B LC, EC160B NLC, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180B LC, EC180C L, EC180D L, EC200B, EC200D, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC230B, EC235C LD, EC235C NL, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55B, 2:28

Volvo Construction Equipment

2014-11-17

2. Measuring equipment EC55C, EC60C, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR25D, ECR305C L, ECR50D, ECR58, ECR58D, ECR88, ECR88D, EW140C, EW140D, EW145B, EW160C, EW160D, EW160E, EW180C, EW180D, EW180E, EW205D, EW210C, EW210D, EW55B, EW60C, EWR150E, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, FL1002, FL992, FL-IL1, FL-IL2, Font and language test, G930C, G940C, G946C, G960C, General D0.9A, General D1.7A, General D11 T2, General D11 T4F, General D13 T2, General D13 T3, General D13 T4F, General D16 T2, General D16 T3, General D16 T4F, General D2.6A, General D3.8J, General D4 T4F, General D6 T4F, General D7E, General D8 T4F, HTE1160, HTE840, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L30G, L350F, L35G, L45F, L45G, L50F, L50G, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, L99 (test), P4820D, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, PF2181, PF4410, PL3005D, PL4608, PL4611, PL4809D, PT1506, PT1560, PT1562, PT1563, PT1860, PT1862, PT1863, PT2116, PT220, PT220RH, PT2509, PT2519, SAE Analysis, SD110, SD110B Part No: Designation Class Used when Remark

88890091 Clip-on ampmeter EXT Measuring current together with 88890074 Replaces 11702958 and 14213536

2014-11-17

Volvo Construction Equipment

2:29

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

9812530 Temperature sensor BAS -----Measuring temperature together with 9812519 Replaces 11666141

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A30C, A30D, A30E, A35C, A35D, A35E, A35E FS, A40, A40D, A40E, A40E FS, EC55C, EC60C, EW60C, L110E, L120C, L120E, L150C, L150C LB, L180C, L180C CO, L180C HL, L220D, L220E, L330C, L330C LL, L330E, L50C, L50C OR, L60E, L70C, L90C, L90C OR Part No: Designation Class Used when

80872179 Insulation tester BAS Resistance test of the heating elements electrical heating system

Machines/Components ABG7820B, ABG8820B, ABG9820, P4820D, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG Part No: Designation Class Used when Remark

2:30

9990008 Measuring equipment BAS Troubleshooting Used together with multimeter

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Machines/Components A25D, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, BL60B, BL61B, BL70B, BL71B, DD105, EC140D L, EC140D LM, EC160D L, EC160D NL, EC170D, EC170D L, EC180D L, EC200D, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235D NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC340D L, EC350D, EC350D L, EC350E L, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55C, EC60C, EC80D, ECR145D L, ECR235D L, ECR28, ECR38, ECR58, ECR58D, ECR88, ECR88D, EW140B, EW140C, EW140D, EW160B, EW160C, EW160D, EW160E, EW180B, EW180C, EW180D, EW180E, EW200B, EW205D, EW210C, EW210D, EW60C, G930, G940, G946, G960, G970, G976, G990, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L20B, L220E, L220F, L220G, L220H, L250G, L250H, L25B, L30B, L330E, L350F, L35B, L40B, L45B, L45F, L45G, L50E, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H, MC110B, MC60B, MC70B, MC80B, MC90B, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG, PL3005D, PL4809D Part No: Designation Class Used when

13837109 Measuring tool EXT Troubleshooting

Part No: Designation Class Used when

9993892 Electronic unit BAS Troubleshooting, checking stored info, pressures, temperatures and revolutions

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A30C, A30D, A35C, A35D, A40, A40D, L110E, L110F, L120C, L120D, L120E, L120F, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L220D, L220E, L330C, L330C LL, L330D, L330E, L50C, L50C OR, L50D, L50E, L60E, L60F, L70C, L70D, L70E, L70F, L90C, L90C OR, L90D, L90D OR, L90E, L90F

2014-11-17

Volvo Construction Equipment

2:31

2. Measuring equipment Part No: Designation Class Used when Remark

9998645 Setting tool BAS Adjusting injection pump Is replacing 9987057

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, L120C, L120D, L150C, L150C LB, L150D, L180C, L180C CO, L180C HL, L180D, L180D HL, L220D, L330C, L330C LL, L330D, L330E, L50C, L50C OR, L70C, L70D, L90C, L90C OR, L90D, L90D OR, TD103, TD164, TD40, TD73 Part No: Designation Class Used when Remark

80872138 Tachometer BAS Checking rotaitional speed Reflecting sticker 14210992

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25F, A25G, A30C, A30D, A30F, A30G, A35C, A35D, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40F, A40F FS, A40G, A40G FS, EC140B LC, EC140B LCM, EC140C, EC140C LM, EC150C, EC160C L, EC160C NL, EC180C L, EC200B, EC210B, EC210B LC, EC210C L, EC235C LD, EC235C NL, EC240B LC, EC240C L, EC290B LC, EC290C L, EC290C LR, EC330B LC, EC330C L, EC360B LC, EC360C L, EC460B LC, EC460C L, EC55B, EC55C, EC60C, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, ECR145C L, ECR235C L, ECR25D, ECR305C L, ECR50D, ECR58, ECR88, EW140C, EW140D, EW145B, EW160B, EW160C, EW160D, EW180B, EW180C, EW180D, EW200B, EW210C, EW210D, EW60C, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, G930, G930B, G940, G940B, G946, G946B, G960, G960B, G970, G976, G990, L20B, L20F, L25B, L25F, L330C, L330C LL, MT2000, PL4608, PL4611

2:32

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Used when Remark

88830195 Tachometer BAS Checking rotational speed Replaces 12976108

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A30D, A30E, A30F, A35D, A35E, A35E FS, A35F, A35F FS, A40D, A40E, A40E FS, A40F, A40F FS, EW140C, EW160C, EW180C, EW210C, PF2181, PF4410, T450D Part No: Designation Class Used when

11668002 Measuring tool EXT Resistance test of transmission. Replaces 11668001

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, PT1560, PT1860, PT1862 Part No: Designation Class Used when

11668003 Measuring tool EXT Checking alpha adjuster and transmission functions

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, L330C, L330C LL, L330D, L330E

2014-11-17

Volvo Construction Equipment

2:33

2. Measuring equipment Part No: Designation Class Used when Remark

14576840 Measuring tool BAS Troubleshooting Replaces 14515484

Machines/Components DD105, EC135B LC, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC160B LC, EC160B NLC, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180B LC, EC180C L, EC180D L, EC200B, EC200D, EC210B, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC330C L, EC340D L, EC350D, EC350D L, EC350E L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC360C L, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, ECR50D, EW140D, EW145B, EW160D, EW160E, EW180D, EW180E, EW205D, EW210D, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, Font and language test, P7110, P7170, P7820C ABG, P8820C ABG, PL3005D, PL4608, PL4611, PL4809D, SAE Analysis Part No: Designation Class Hook no Used when Remark

9998699 Adapter BAS 9999818 Trouble-shooting Is replacing 9998551

Volvo Construction Equipment

2014-11-17

2. Measuring equipment EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55C, EC60C, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, ECR50D, ECR58D, ECR88D, EW140B, EW140C, EW140D, EW145B, EW160B, EW160C, EW160D, EW160E, EW180B, EW180C, EW180D, EW180E, EW205D, EW210C, EW210D, EW60C, EWR150E, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, Font and language test, G930, G930B, G930C, G940, G940B, G940C, G946, G946B, G946C, G960, G960B, G960C, G970, G976, G990, General D0.9A, General D1.7A, General D11 T2, General D11 T4F, General D13 T2, General D13 T3, General D13 T4F, General D16 T2, General D16 T3, General D16 T4F, General D2.6A, General D3.8J, General D4 T4F, General D6 T4F, General D7E, General D8 T4F, HTE1160, HTE840, L105, L110E, L110F, L110G, L110H, L120D, L120E, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L20B, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L25B, L30B, L30G, L330D, L330E, L350F, L35B, L35G, L40B, L45B, L45F, L45G, L50D, L50E, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70D, L70E, L70F, L70G, L70H, L90D, L90E, L90F, L90G, L90G Z, L90H, L99 (test), P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, PL3005D, PL4608, PL4611, PL4809D, PT1506, PT1560, PT1562, PT1563, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519, SAE Analysis, SD115, SD135, SD75 Part No: Designation Class Used when Remark

9990062 Cable BAS Trouble-shooting L=2,5m Used together with 9998699

Volvo Construction Equipment

2:35

2. Measuring equipment EC300E NLD, EC330B LC, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55C, EC60C, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, ECR50D, ECR58D, ECR88D, EW140C, EW140D, EW145B, EW160C, EW160D, EW160E, EW180C, EW180D, EW180E, EW205D, EW210C, EW210D, EW60C, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, Font and language test, G930, G930C, G940, G940C, G946, G946C, G960, G960C, G970, G976, G990, L105, L110E, L110F, L110G, L110H, L120D, L120E, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L20B, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L25B, L30B, L30G, L330D, L330E, L350F, L35B, L35G, L40B, L45B, L45F, L45G, L50D, L50E, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70D, L70E, L70F, L70G, L70H, L90D, L90E, L90F, L90G, L90G Z, L90H, L99 (test), P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, PL3005D, PL4608, PL4611, PL4809D, PT1560, PT1860, PT1862, PT2509, SAE Analysis Part No: Designation Class Hook no Used when

Remark

88830182 Cable BAS 9999824 Connection between new variant of break out boxes without cable fixed to the box. L=500 mm

Part No: Designation Class Hook no Used when

9511355 Break out harness BAS 9989355 Trouble-shooting

Machines/Components BL60B, BL61B, BL70B, BL71B

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A30D, A30E, A35D, A35E, A35E FS, A40D, A40E, A40E FS, L110E, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L180G HL, L180H HL, L220D, L220E, L330D, L330E, L50D, L50E, L60E, L70D, L70E, L90D, L90E Part No: Designation Class Hook no Used when

2:36

9813194 Break out harness BAS 9988590 Trouble-shooting

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A30D, A30E, A35D, A35E, A35E FS, A40D, A40E, A40E FS, DD105, G930, G930B, G940, G940B, G946, G946B, G960, G960B, G970, G976, G990, L110E, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L220D, L220E, L330D, L330E, L50D, L50E, L60E, L70D, L70E, L90D, L90E, SD115, SD135, SD75 Part No: Designation Class Hook no Used when

9998533 Break out harness BAS 9988590 Trouble-shooting

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A30D, A30E, A35D, A35E, A35E FS, A40D, A40E, A40E FS, G930, L110E, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L220D, L220E, L330D, L330E, L50D, L50E, L60E, L70D, L70E, L90D, L90E Part No: Designation Class Hook no Used when Remark

9990130 Template BAS 9999811 Trouble-shooting Used together with 9998533 and 9813194

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A30D, A30E, A35D, A35E, A35E FS, A40D, A40E, A40E FS, L110E, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L220D, L220E, L330D, L330E, L50D, L50E, L60E, L70D, L70E, L90D, L90E Part No: Designation Class Hook no Used when

9990020 Break out harness BAS 9999824 Trouble-shooting

Machines/Components G930, L110E, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L220D, L220E, L330D, L330E, L350F, L50D, L50E, L60E, L70D, L70E, L90D, L90E

2014-11-17

Volvo Construction Equipment

2:37

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

9990025 Break out harness BAS 9999824 Trouble-shooting 18 pin and 21-pin connector Used together with 9990020

Machines/Components DD105, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180C L, EC180D L, EC200D, EC210C L, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC235C LD, EC235C NL, EC235D NL, EC240C L, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC290C L, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC330C L, EC340D L, EC350D, EC350D L, EC360C HR, EC360C L, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC460C HR, EC460C L, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC700C HR, EC700C L, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, EW140C, EW140D, EW160C, EW160D, EW180C, EW180D, EW205D, EW210C, EW210D, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, PL3005D, PL4608, PL4611, PL4809D Part No: Designation Class Hook no Used when Remark

9990133 Template BAS 9999811 Troubleshooting Used together with 9990020

Machines/Components DD105, EC140D L, EC140D LM, EC160D L, EC160D NL, EC170D, EC170D L, EC180D L, EC200D, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235D NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC340D L, EC350D, EC350D L, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC480D HR, EC480D L, EC480D LD, EC480D LR, ECR145D L, ECR235D L, EW160E, EW180E, EW205D, G930, L110E, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L220D, L220E, L330D, L330E, L350F, L50D, L50E, L60E, L70D, L70E, L90D, L90E, PL3005D, PL4809D

2:38

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

9998505 Break out harness BAS 9512602 Trouble-shooting Is replacing 9998505:1+9998540

Machines/Components A25D, A25D 4x4, A30D, A35D, A40D, EC140B LC, EC140B LCM, EC160B LC, EC160B NLC, EC180B LC, EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC330B LC, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC460B LC, EC460B LCD, EC460B LR, EC700B LC, EW145B, L110E, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L220D, L220E, L330D, L330E, L50D, L50E, L60E, L70D, L70E, L90D, L90E Part No: Designation Class Hook no Used when

9990014 Break out harness BAS 9999826 Troubleshooting of engine-ECU, Tier 3, Tier 3B

Machines/Components A25D, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, BL60B, BL61B, BL70B, BL71B, DD105, DD25B, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180C L, EC180D L, EC200B, EC200D, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55C, EC60C, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, ECR50D, ECR58D, ECR88D, EW140B, EW140C, EW140D, EW145B, EW160B, EW160C, EW160D, EW160E, 2014-11-17

Volvo Construction Equipment

2:39

2. Measuring equipment EW180B, EW180C, EW180D, EW180E, EW205D, EW210C, EW210D, EW60C, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, G930, G930B, G930C, G940, G940B, G940C, G946, G946B, G946C, G960, G960B, G960C, G970, G976, G990, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L30G, L350F, L35G, L45G, L50G, L60E, L60F, L60G, L60G Z, L60H, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H, L99 (test), P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, PL3005D, PL4608, PL4611, PL4809D, SD115, SD135, SD75 Part No: Designation Class Hook no Used when Remark

9993895 Break out harness BAS 9999824 Measuring on T-ECU 23 pin

Machines/Components 710A, 710A VHP, 716A VHP, 720A, 726A VHP, 730A, 730A VHP, 736A VHP, 740A, 740A VHP, 750A, 750A VHP, 780A, 780A VHP, EC55C, EC60C, ECR50D, ECR58D, ECR88D, EW60C, G710, G710 VHP, G710B, G716 VHP, G720, G720 VHP, G720B, G726 VHP, G726B, G730, G730 VHP, G730B, G736 VHP, G740, G740 VHP, G740B, G746B, G780, G780 VHP, G780B Part No: Designation Class Hook no Used when Remark

9993891 Cable EXT 9999818 Troubleshooting on HVAC-unit L=3 m

Machines/Components G930

2:40

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when

9998534 Break out harness BAS 9988590 Trouble-shooting

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, DD105, EC140D L, EC140D LM, EC160D L, EC160D NL, EC170D, EC170D L, EC180D L, EC200D, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235D NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330C L, EC340D L, EC350D, EC350D L, EC350E L, EC360C HR, EC360C L, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460C HR, EC460C L, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B LC, EC700C HR, EC700C L, ECR145D L, ECR235D L, EW160E, EW180E, EW205D, FB2800C, FBR2800C, FL-IL1, FL-IL2, HTE1160, HTE840, L105, L110E, L110F, L110G, L110H, L120D, L120E, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L20B, L220E, L220F, L220G, L220H, L250G, L250H, L330D, L330E, L350F, L45F, L50D, L50E, L50F, L60E, L60F, L60G, L60G Z, L60H, L70D, L70E, L70F, L70G, L70H, L90D, L90E, L90F, L90G, L90G Z, L90H, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, PL3005D, PL4608, PL4611, PL4809D, PT1506, PT2116, PT2509, PT2519 Part No: Designation Class Hook no Used when Remark

9998567 Break out harness BAS 9988590 Trouble-shooting 7 pin

Machines/Components A25E, A25E 4x4, A25F, A25G, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, EC140D L, EC140D LM, EC160D L, EC160D NL, EC170D, EC170D L, EC180D L, EC200D, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235D NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LR, EC300D NL, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC340D L, EC350D, EC350D L, EC350E L, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, 2014-11-17

Volvo Construction Equipment

2:41

2. Measuring equipment ECR145D L, ECR235D L, EW160E, EW180E, EW205D, L105, L110E, L110F, L110G, L110H, L120D, L120E, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L330D, L330E, L350F, L50D, L50E, L60E, L60F, L60G, L60G Z, L60H, L70D, L70E, L70F, L70G, L70H, L90D, L90E, L90F, L90G, L90G Z, L90H, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG, PL3005D, PL4809D Part No: Designation Class Hook no Used when

9990191 Break out harness BAS 9988590 Troubleshooting

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, DD105, EC170D, EC170D L, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC250D, EC250D L, EC250D LR, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LR, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC350E L, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480E HR, EC480E L, EC480E LD, EC480E LR, EW205D, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L330E, L350F, L45F, L45G, L50E, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H, PL3005D Part No: Designation Class Hook no Used when Remark

9990216 Break out harness BAS 9999824 Trouble shooting sensor 2 pin, 3 pin and 4 pin

Machines/Components A25E, A25E 4x4, A25F, A25G, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, DD105, EC140D L, EC140D LM, EC160D L, EC160D NL, EC170D, EC170D L, EC180D L, EC200D, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235D NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, 2:42

Volvo Construction Equipment

2014-11-17

2. Measuring equipment EC300E LR, EC300E NL, EC300E NLD, EC340D L, EC350D, EC350D L, EC350E L, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC80D, ECR145D L, ECR235D L, EW160E, EW180E, EW205D, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150E, L150G, L150H, L180E, L180E HL, L180G, L180G HL, L180H, L180H HL, L220E, L220G, L220H, L250G, L250H, L330E, L350F, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG, PL3005D, PL4809D Part No: Designation Class Hook no Used when Remark

9998563 Break out harness BAS 9988590 Troubleshooting For engine cable harness

Machines/Components L150E, L180E, L180E HL, L220E, L330E Part No: Designation Class Hook no Used when

9998576 Break out harness BAS 9512602 Trouble-shooting

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A30D, A30E, A35D, A40D, PT1560, PT1562, PT1563, PT1860, PT1862, PT1863 Part No: Designation Class Hook no Used when Remark

88830115 Template BAS 9999811 Identification of pins for break out harness Template for 88830116 and 9993893, used with 9998699. Replaces 9993894

Machines/Components EC140B LC, EC140B LCM, EC160B LC, EC160B NLC, EC170D, EC170D L, EC180B LC, EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC230B, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC330B LC, EC340D L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC380D HR, 2014-11-17

Volvo Construction Equipment

2:43

2. Measuring equipment EC380D L, EC380D LR, EC380D NL, EC460B LC, EC460B LCD, EC460B LR, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC700B HR, EC700B LC, EW140B, EW140C, EW140D, EW145B, EW160B, EW160C, EW160D, EW180B, EW180C, EW180D, EW210C, EW210D, G930, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L350F, L45F, L45G, L50F, L50G, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, P7820C ABG, P8820C ABG, PL4608, PL4611, PL4809D Part No: Designation Class Hook no Used when

9993893 Break out harness BAS 9999824 Trouble-shooting

Machines/Components A25E, A25E 4x4, A25F, A25G, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, DD105, EC140B LC, EC140B LCM, EC140D L, EC140D LM, EC160B LC, EC160B NLC, EC160D L, EC160D NL, EC170D, EC170D L, EC180B LC, EC180D L, EC200B, EC200D, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC250D, EC250D L, EC250D LR, EC250D NL, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC330B LC, EC340D L, EC350D, EC350D L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC460B LC, EC460B LCD, EC460B LR, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC700B HR, EC700B LC, EC80D, ECR145D L, ECR235D L, ECR50D, EW140B, EW140C, EW140D, EW145B, EW160B, EW160C, EW160D, EW160E, EW180B, EW180C, EW180D, EW180E, EW205D, EW210C, EW210D, EWR150E, G930, G930B, G940, G940B, G946, G946B, G960, G960B, G970, G976, G990, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L350F, L45F, L45G, L50F, L50G, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, PL3005D, PL4809D, SD115, SD135, SD75 Part No: Designation Class Hook no Used when Remark

88830116 Break out harness BAS 9999824 Fault tracing on electrical system 4x12 pin Deutsch connectors

Machines/Components PL4608, PL4611

2:44

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

88890016 Break out harness BAS 9999824 Trouble-shooting 2, 3, 4, 6, 8, 12-pin Deutsch connectors

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, BL60, BL61, BL61 PLUS, BL70, BL70B, BL71, BL71 PLUS, BL71B, DD105, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180C L, EC180D L, EC200D, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55C, EC60C, EC700B LC, EC700C HR, EC700C L, EC700C LD, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, ECR50D, ECR58D, ECR88D, EW140C, EW140D, EW145B, EW160C, EW160D, EW160E, EW180C, EW180D, EW180E, EW205D, EW210C, EW210D, EW60C, EWR150E, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, Font and language test, HTE1160, HTE840, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L20B, L220E, L220F, L220G, L220H, L250G, L250H, L25B, L30B, L330E, L350F, L35B, L40B, L45B, L45F, L45G, L50E, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H, P5770C ABG, P5870C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, PL3005D, PL4608, PL4611, PL4809D, PT1506, PT2116, PT2509, PT2519, SAE Analysis Part No: Designation Class Hook no Used when Remark

88890019 Template BAS 9999811 Trouble-shooting Used together with 88890016

Volvo Construction Equipment

2:45

2. Measuring equipment EC160D NL, EC170D, EC170D L, EC180C L, EC180D L, EC200D, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55C, EC60C, EC700B LC, EC700C HR, EC700C L, EC700C LD, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, ECR50D, ECR58D, ECR88D, EW140C, EW140D, EW145B, EW160C, EW160D, EW160E, EW180C, EW180D, EW180E, EW205D, EW210C, EW210D, EW60C, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, Font and language test, HTE1160, HTE840, L105, L110E, L110F, L110G, L120E, L120F, L120G, L120G Z, L150E, L150F, L150G, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L20B, L220E, L220F, L220G, L250G, L25B, L30B, L330E, L350F, L35B, L40B, L45B, L45F, L45G, L50E, L50F, L50G, L60E, L60F, L60G, L60G Z, L70E, L70F, L70G, L90E, L90F, L90G, L90G Z, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, PL3005D, PL4608, PL4611, PL4809D, PT1506, PT2116, PT2509, PT2519, SAE Analysis Part No: Designation Class Hook no Used when Remark

9993885 Break out harness BAS 9512602 Troubleshooting on transmission Used together with template 88830038

Machines/Components A25F, A25G, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, PT2116, PT2509, PT2519 Part No: Designation Class Hook no Used when Remark

88830038 Template BAS 9999811 Troubleshooting with 9998699 Used together with 9993885 and 9998576

Machines/Components A25E, A25E 4x4, A25F, A25G, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, PT1560, PT1562, PT1563, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519

2:46

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

88830117 Break out harness BAS 9999824 Fault tracing on electrical system 23 pin Deutsch connectors

Part No: Designation Class Hook no Used when Remark

88830118 Break out harness BAS 9999824 Fault tracing on electrical system 23 pin Deutch connectors, same as 88830117 but with inverted pins and sockets

Part No: Designation Class Hook no Used when Remark

88830119 Break out harness BAS 9999824 Fault tracing on electrical system 31 pin Deutsch connectors

Part No: Designation Class Hook no Used when

88830134 Break out harness EXT 9999824 Trouble shooting on control unit for hydraulics. 25 pin connector

Machines/Components PL4608, PL4611

Remark

Machines/Components FB2800C, FBR2800C

2014-11-17

Volvo Construction Equipment

2:47

2. Measuring equipment Part No: Designation Class Hook no Used when

88830135 Calibration tool EXT 9999824 Calibration of hydraulic pump.

Part No: Designation Class Hook no Used when Remark

88830139 Break out harness BAS 9999824 Fault tracing on electrical system 92 pin connector

Machines/Components FB2800C, FBR2800C

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS Part No: Designation Class Hook no Used when Remark

88890119 Break out harness BAS 9999824 Fault tracing on electrical system 4 diiferent coded 2 pin connectors

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, DD105, DD25B, EC340D L, EC350E L, EC380D HR, EC380D L, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480E HR, EC480E L, EC480E LD, EC480E LR, L110H, L120H, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, L60H, L70H, L90H, P7820C ABG, P8820C ABG, PL4809D

2:48

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

88890024 Break out harness BAS 9999824 Fault tracing on electrical system 2 pin, 3 pin, 4 pin and 6 pin connectors

Machines/Components A25F, A30F, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, EC140D L, EC140D LM, EC160D L, EC160D NL, EC180D L, EC200D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235D NL, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LR, EC300D NL, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC340D L, EC350E L, EC380D HR, EC380D L, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480E HR, EC480E L, EC480E LD, EC480E LR, ECR145D L, ECR235D L, EW160E, EW180E, L105, L110G, L120G, L120G Z, L150G, L180G, L180G HL, L220G, L250G, L60G, L60G Z, L70G, L90G, L90G Z, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG, PL3005D, PL4809D Part No: Designation Class Hook no Used when Remark

9809685 Cable EXT 9999818 Current supply from battery L=5 m

Machines/Components L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L20B, L20F, L220E, L220F, L220G, L220H, L250G, L250H, L25B, L25F, L30B, L30G, L350F, L35B, L35G, L45F, L45G, L50E, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H Part No: Designation Class Hook no Used when Remark

9993884 Converter EXT -----Electric power supply from 12V to 24V In 12V - Out 24V

Machines/Components BL60, BL61, BL70, BL71, EC13 XR, EC13 XTV, EC15 XR, EC15 XT, EC15 XTV, EC35C, EC45, ECR28, ECR38, ECR58, ECR88, L20B, L25B, L30B, L35B, L40B, L45B, MC110B, MC60B, MC70B, MC80B, MC90B 2014-11-17

Volvo Construction Equipment

2:49

2. Measuring equipment Part No: Designation Class Hook no Used when

9993896 Adapter BAS 9999824 Programming of PUMA I and PUMA II without access to machine

Part No: Designation Class Hook no Used when Remark

9993897 Break out harness BAS 9999824 Trouble-shooting 47 pins

Part No: Designation Class Hook no Used when Remark

9993898 Break out harness BAS 9999824 Measuring of ECU 24 pins

Part No: Designation Class Hook no Used when Remark

9993899 Break out harness BAS 9999824 Measuring of ECU 40 pins

Machines/Components EC35, EW70, EW70 VV

Machines/Components BL60, BL61, BL70, BL71

Machines/Components BL60, BL61, BL70, BL71, L350F

2:50

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

9993900 Break out harness EXT 9999824 Measuring of ECU 2 x 12 pins

Machines/Components BL60, BL61, BL70, BL71, ECR28, ECR38, ECR50D, ECR58, ECR88 Part No: Designation Class Hook no Used when Remark

88830037 Template BAS 9999811 Troubleshooting, used for breakout box 9998699 Used together with 9993900 and 88830028

Machines/Components BL60, BL61, BL70, BL71, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180C L, EC180D L, EC200D, EC210C L, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240C L, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290C L, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700C HR, EC700C L, EC700C LD, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR28, ECR305C L, ECR38, ECR58, ECR58D, ECR88, EW140C, EW160C, EW160E, EW180C, EW180E, EW205D, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, P7820C ABG, P8820C ABG, PL3005D, PL4608, PL4611, PL4809D

2014-11-17

Volvo Construction Equipment

2:51

2. Measuring equipment Part No: Designation Class Used when Remark

88830170 Break out harness BAS Break out cable for fault tracing on Instrument ECU 26 pin (88830182 required to connect to break out box)

Machines/Components BL60B, BL61B, BL70B, BL71B, DD105, L30G, L35G Part No: Designation Class Used when Remark

88830171 Break out harness BAS Break out cable for fault tracing on Transmission ECU 56 pin (88830182 required to connect to break out box)

Machines/Components BL60B, BL61B, BL70B, BL71B Part No: Designation Class Hook no Used when Remark

88830028 Break out harness BAS 9512602 Measuring on instrument ECU 18-pin = pin 1-18 and 14-pin = pin 21-34

Machines/Components A25E, A25E 4x4, A30E, A35E, A35E FS, A40E, A40E FS, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180C L, EC180D L, EC200D, EC210C L, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240C L, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290C L, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC460C HR, EC460C L, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC700C HR, EC700C L, EC700C LD, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, ECR50D, ECR58D, EW140B, EW140C, EW140D, EW160B, EW160C, EW160D, EW160E, EW180B, EW180C, EW180D, EW180E, EW205D, EW210C, EW210D, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, P7820C ABG, P8820C ABG, PL3005D, PL4608, PL4611, PL4809D 2:52

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

88830052 Break out harness BAS 9999824 Measuring on E-ECU 48-pin

Part No: Designation Class Hook no Used when

9998359 Break out harness BAS -----Troubleshooting of EMR-2

Part No: Designation Class Used when

9990155 Break out harness BAS Measuring on T-ECU

Part No: Designation Class Used when Remark

88890025 Break out harness BAS Measuring on instrumen tE- ECU 39 pin

Machines/Components EC55C, EC60C, EW60C

Machines/Components EC140B LC, EC140B LCM

Machines/Components L45F, L45G, L50F, L50G

2014-11-17

Volvo Construction Equipment

2:53

2. Measuring equipment Part No: Designation Class Hook no Used when

88830027 Break out harness BAS 9512602 Measuring on instrument ECU

Machines/Components L105, L110F, L110G, L120F, L120G, L120G Z, L150F, L150G, L180F, L180F HL, L180G, L180G HL, L180H HL, L220F, L220G, L250G, L350F, L45F, L45G, L50F, L50G, L60F, L60G, L60G Z, L70F, L70G, L90F, L90G, L90G Z, P7110, P7170

2:54

Part No: Designation Class Used when

13487293 Measuring tool EXT Used for trouble shooting.

Part No: Designation Class Used when

13495379 Break out harness EXT Used for trouble shooting.

Part No: Designation Class Used when

13848080 Break out harness EXT Used for trouble shooting.

Part No: Designation Class Used when

13487301 Break out harness EXT Used for trouble shooting.

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Used when

13487319 Break out harness EXT Used for trouble shooting.

Part No: Designation Class Used when

13866983 Break out harness EXT Used for trouble shooting.

Part No: Designation Class Hook no Used when Remark

8940-00210 Break out harness BAS 9999811 Check of engine rpm control 3 pin

Machines/Components EC140B LC, EC140B LCM, EC160B LC, EC160B NLC, EC180B LC, EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC290B F, EC290B FX, EC290B LC, EC290B LR, EC290B NLC, EC330B LC, EC360B LC, EC360B LR, EC360B NLC, EC460B LC, EC460B LR, EC700B LC Part No: Designation Class Hook no Used when Remark

8920-01010 Break out harness BAS 9999811 Check of power shift valve 2 + 2 pin, Is replacing 8920-00220

Machines/Components EC140B LC, EC140B LCM, EC160B LC, EC160B NLC, EC180B LC, EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LR, EC240C NL, EC290B F, EC290B FX, EC290B LC, EC290B LR, EC290B NLC, EC290C L, EC290C LR, EC290C NL, EC330B LC, EC330C L, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C NL, EC460B LC, EC460B LR, EC460C HR, EC460C L, EC700B LC, EC700C L, FC2924C, FC3329C 2014-11-17

Volvo Construction Equipment

2:55

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

8920-01805 Break out harness BAS 9999811 Check of flow control valve 2 pin

Machines/Components EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC160B LC, EC160B NLC, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180B LC, EC180C L, EC180D L, EC200B, EC200D, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LR, EC210C N, EC210C NL, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LR, EC240C NL, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B F, EC290B FX, EC290B LC, EC290B LR, EC290B NLC, EC290C L, EC290C LR, EC290C NL, EC300D L, EC300D LR, EC300D NL, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC330C L, EC340D L, EC350E L, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LR, EC460C HR, EC460C L, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C L, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, EW145B, EW160E, EW180E, FC2121C, FC2421C, FC2924C, FC3329C, PL3005D, PL4608, PL4611, PL4809D Part No: Designation Class Hook no Used when Remark

8920-01806 Break out harness BAS 9999811 Check of solenoid valve 2 pin

Machines/Components EC140B LC, EC140B LCM, EC160B LC, EC160B NLC, EC180B LC, EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC290B F, EC290B FX, EC290B LC, EC290B LR, EC290B NLC, EC330B LC, EC360B LC, EC360B LR, EC360B NLC, EC460B LC, EC460B LR, EC55B, EC700B HR, EC700B LC, ECR58, ECR88, EW145B, EW55B

2:56

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

8920-01808 Break out harness BAS 9999811 Check of DC-DC converter 6 pin

14524236 Check tool EXT -----Diesel heater checking and reset, option 5KW, 10KW

Machines/Components EC135B LC, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC160B LC, EC160B NLC, EC160C L, EC160C NL, EC180B LC, EC180C L, EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC330B LC, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC460B LC, EC460B LCD, EC460B LR, ECR145C L, FC2121C, FC2421C Part No: Designation Class Hook no Used when Remark

14597392 Cable BAS 9999817 LMS (Load Management System) control unit, data download From 3 pin service port to RS232 port

Machines/Components PL4608, PL4611 2014-11-17

Volvo Construction Equipment

2:57

2. Measuring equipment Part No: Designation Class

88830231 Break out harness EXT

Machines/Components DD105, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG Part No: Designation Class Used when

88830136 Test unit EXT Test of fire suppression system

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, EC220D L, EC250D L, EC250E L, EC300D L, EC300E L, EC340D L, L110F, L110G, L110H, L120F, L120G, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L60F, L60G, L60H, L70F, L70G, L70H, L90F, L90G, L90H

2:58

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Used when Remark

16878117 Test unit EXT Test of fire suppression system For the new version of the fire suppression system

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, L110H, L120H, L150H, L180H, L180H HL, L220H, L250H, L60H, L70H, L90H Part No: Designation Class Used when Remark

88830279 Adapter ENG Measures the exhaust pressure in the burner Grey contact (3 pin)

Machines/Components A25G, A30G, A35G, A35G FS, A40G, A40G FS, EC140D L, EC140D LM, EC160D L, EC160D NL, EC180D L, EC200D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235D NL, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LR, EC300D NL, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, ECR145D L, ECR235D L, EW160E, EW180E, L110G, L110H, L120G, L120H, L60G, L60H, L70G, L70H, L90G, L90H, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, PL3005D

2014-11-17

Volvo Construction Equipment

2:59

2. Measuring equipment Part No: Designation Class Used when Remark

88830280 Adapter ENG Supplies the air for cleaning the burner glow Green contact (2 pin)

Machines/Components A25G, A30G, A35G, A35G FS, A40G, A40G FS, EC140D L, EC140D LM, EC160D L, EC160D NL, EC180D L, EC220D L, EC220D LR, EC220D N, EC220D NL, EC235D NL, EC250D L, EC250D LR, EC250D NL, EC300D L, EC300D LR, EC300D NL, EC300D WH, ECR145D L, ECR235D L, L110G, L110H, L120G, L120H, L150H, L180H, L180H HL, L220H, L250H, L60G, L60H, L70G, L70H, L90G, L90H, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG, PL3005D Part No: Designation Class Hook no Used when Remark

88830282 Break out harness BAS 9999824 Measuring on control unit, sparkplug on engine For D4H-D8H engine

Machines/Components EC140D L, EC140D LM, EC160D L, EC160D NL, EC180D L, EC220D L, EC220D LR, EC220D N, EC220D NL, EC235D NL, EC250D L, EC250D LR, EC250D NL, EC300D L, EC300D LR, EC300D NL, EC300D WH, ECR145D L, ECR235D L, L110G, L120G, L60G, L70G, L90G, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG, PL3005D Part No: Designation Class Hook no Used when Remark

88830281 Break out harness BAS 9999824 Break out harness for trouble shooting AMP contact. 1,2,3,4,6,8,and 12 pin Used together with template 88830297

Machines/Components EC140D L, EC140D LM, EC160D L, EC160D NL, EC170D, EC170D L, EC180D L, EC200D, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, 2:60

Volvo Construction Equipment

2014-11-17

2. Measuring equipment EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235D NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC350D, EC350D L, EC350E L, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480E HR, EC480E L, EC480E LD, EC480E LR, ECR145D L, ECR235D L, ECR50D, EW160E, EW180E, EW205D, L110G, L110H, L120G, L120H, L150H, L180H, L180H HL, L220H, L250H, L60G, L60H, L70G, L70H, L90G, L90H, PL3005D Part No: Designation Class Hook no Used when Remark

88830297 Template BAS 9999811 Troubleshooting, used for breakout box 9998699 Used together witn 88830281,88830333

Machines/Components EC140D L, EC140D LM, EC160D L, EC160D NL, EC170D, EC170D L, EC180D L, EC200D, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235D NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC350D, EC350D L, EC350E L, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480E HR, EC480E L, EC480E LD, EC480E LR, ECR145D L, ECR235D L, ECR50D, EW160E, EW180E, EW205D, PL3005D Part No: Designation Class Used when Remark

88830284 Break out harness BAS Measuring on CareTrack W-ECU2 12 and 18 pin. Use together with template 88830332

Machines/Components L110G, L110H, L120G, L120H, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, L60G, L60H, L70G, L70H, L90G, L90H Part No: Designation Class Hook no Used when

Remark

88830332 Template BAS 9999811 General template for pin 63-124. Used for trouble shooting. And template for CareTrack brak out harness 88830284. Template for break out box 9998699 from pin 63-124, and break out harness 88830284

Machines/Components BL60B, BL61B, BL70B, BL71B, DD105, ECR58D, ECR88D, L30G, L35G

2014-11-17

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2. Measuring equipment Part No: Designation Class Used when Remark

88830330 Break out harness BAS Used for trouble shooting on Kubota EECU Blue contact

Machines/Components BL60B, BL61B, BL70B, BL71B, DD105, ECR58D, ECR88D, L30G, L35G Part No: Designation Class Used when Remark

88830331 Break out harness BAS Used for trouble shooting on Kubota EECU Gray contact.

Machines/Components BL60B, BL61B, BL70B, BL71B, DD105, ECR58D, ECR88D, L30G, L35G Part No: Designation Class Hook no Used when Remark

88890158 Break out harness BAS 9989355 Trouble-shooting on electrical door opner 6 and 7 pin

Machines/Components A25G, A30G, A35G, A35G FS, A40G, A40G FS, L110G, L110H, L120G, L120H, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, L60G, L60H, L70G, L70H, L90G, L90H Part No: Designation Class Hook no Used when Remark

2:62

88890121 Break out harness BAS 9989355 Trouble-shooting on UREA pump 12 pin

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Machines/Components EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EW160E, EW180E, L110H, L120H, L60H, L70H, L90H Part No: Designation Class Hook no Used when Remark

88890167 Break out harness BAS 9989355 Trouble-shooting on electrical doot opner 2-3-4-6-8-16 and 18 pin

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, DD105, EC140D L, EC140D LM, EC160D L, EC160D NL, EC170D, EC170D L, EC180D L, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235D NL, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LR, EC300D NL, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC350E L, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480E HR, EC480E L, EC480E LD, EC480E LR, ECR145D L, ECR235D L, EW160E, EW180E, L110G, L110H, L120G, L120H, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, L60G, L60H, L70G, L70H, L90G, L90H, PL3005D Part No: Designation Class Used when Remark

88830349 Cable BAS USB programming harness for software updates For PAT and PAW, models P7110,P7170

Part No: Designation Class Used when Remark

13977467 Vibrating reed tachometer BAS Measuring RPM and frequenze 800-50000 RPM, 14-750 cycles

Machines/Components DD25B

2014-11-17

Volvo Construction Equipment

2:63

2. Measuring equipment Part No: Designation Class Used when Remark

35895432 Vibrating reed tachometer BAS Measure vibrations per minute 1000 - 6000 RPM

Part No: Designation Class Used when Remark

11666008 Gas filling kit BAS Accumulator, filling gas Sparepart 11666122

Part No: Designation Class Used when Remark

11666135 Gas filling kit BAS Accumulator, filling gas Is replacing11666132

Machines/Components DD100, DD100HF, DD90A

Machines/Components L330D, L330E, L50B, L70C

Machines/Components A20C, A25C, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, BL60, BL60B, BL61, BL61 PLUS, BL61B, BL70, BL70B, BL71, BL71 PLUS, BL71B, EC200B, EC210B, EW140D, EW160D, EW160E, EW180D, EW180E, EW210D, HB100, HB1100, HB1100 Plus, HB1400, HB1400 Plus, HB150, HB1700, HB1700 Plus, HB200, HB200 Plus, HB2400, HB2400 Plus, HB300, HB300 Plus, HB3200, HB3200 Plus, HB3800, HB440, HB450 Plus, L105, L110E, L110F, L110G, L110H, L120D, L120E, L120F, L120G, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L330E, L350F, L40B, L45B, L50D, L50E, L60E, L60F, L60G, L60H, L70D, L70E, L70F, L70G, L70H, L90D, L90D OR, L90E, L90F, L90G, L90H

2:64

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2. Measuring equipment Part No: Designation Class Used when Remark

88830248 Gas filling kit BAS Accumulator, filling gas For WLO- L105

Part No: Designation Class Hook no Used when

11666136 Nipple BAS -----Used together with 11666132/135 and Oiltechaccar

Part No: Designation Class Hook no Used when

11666139 Adapter BAS 9989356 Filling gas in cylinder for underhung tailgate Used together with 11666135

Machines/Components L330C, L330D, L330E

Remark

2014-11-17

Volvo Construction Equipment

2:65

2. Measuring equipment Part No: Designation Class Hook no Used when

88830034 Adapter BAS 9512762 Filling gas in accumulators on FSmachines

Machines/Components A25F, A25G, A30F, A30G, A35E FS, A35F FS, A35G FS, A40E FS, A40F FS, A40G FS Part No: Designation Class Hook no Used when

88830029 Adapter BAS -----Filling accumulator with gas, used together with 11666135

Part No: Designation Class Hook no Used when

11666173 Adapter BAS -----Filling accumulator with gas, used together with 11666135

Machines/Components HB100, HB150

Machines/Components EC200B, EC210B, HB1100, HB1100 Plus, HB1400, HB1400 Plus, HB1700, HB1700 Plus, HB200, HB200 Plus, HB2400, HB2400 Plus, HB300, HB300 Plus, HB3200, HB3200 Plus, HB3800, HB440, HB450 Plus

2:66

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when

56475 Gas filling kit EXT -----Piston-type accumulators

Machines/Components G780, G780B, G930, G930B, G940, G940B, G946, G946B, G960, G960B, G970, G976, G990 Part No: Designation Class Hook no Used when

56474 Gauge EXT -----Accumulator charging kits

Part No: Designation Class Hook no Used when

9993844 Regulator EXT 9988593 Checking for leaks

Machines/Components G780, G780B

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, A60H, AH56I, AH64Q, AHW64M, AHW64N, AHW64O, AHW71, AHW71L, AHW71M, AHW71N, AHW71O, AHW71P, AHW71Q, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, BL60B, BL61B, BL70B, BL71B, D10B, DD105, ECR58D, ECR88D, FL-IL1, FL-IL2, General D2.6A, PT1560, PT1562, PT1563, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519, SD75, T450D, TD103

2014-11-17

Volvo Construction Equipment

2:67

2. Measuring equipment Part No: Designation Class Used when

9996662 Pressure gauge ENG Cylinder head, pressure testing

Machines/Components A25F, A30F, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D4D, D4E, D5D, D5E, D6D, D6E, D7E, D9A, D9B, EC340D L, EC350E L, EC380D HR, EC380D L, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480E HR, EC480E L, EC480E LD, EC480E LR, General D13 T4F, L105, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, PL4809D Part No: Designation Class Hook no Used when

11713131 Pressure gauge EXT -----Compression test

Machines/Components D1.2A, D1.6A, D2.0A, D2.2A, D3.1A, D3.4A, EC15C, EC17C, EC18C, EC20C, EC27C, EC35C, ECR25D, ECR48C, MC110B, MC60B, MC70B, MC80B, MC90B Part No: Designation Class Hook no Used when Remark

88830030 Adapter EXT -----Compression test Used together with 11713131

Machines/Components D1.6A, D2.2A, EC15C, EC17C, EC18C, EC20C, EC27C, EC35C, ECR48C, MC110B, MC60B, MC70B, MC80B, MC90B

2:68

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

88830031 Adapter EXT -----Compression test Used together with 11713131

Machines/Components D2.0A, D3.1A, D3.4A, MC110B, MC60B, MC70B, MC80B, MC90B Part No: Designation Class Used when Remark

9988539 Pressure gauge EXT Compression test Diagram 9999693

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC350D, EC350D L, EC350E L, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480E HR, EC480E L, EC480E LD, EC480E LR, ECR50D, ECR58D, ECR88D, EW160E, EW180E, EW60C, G710B, G720B, G726B, G730B, G740B, G746B, G780B, G930B, G930C, G940B, G940C, G946B, G946C, G960B, G960C, General D13 T4F, General D2.6A, General D4 T4F, General D6 T4F, General D8 T4F, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L20B, L20F, L220E, L220F, L220G, L220H, L250G, L250H, L25B, L25F, L30B, L30G, L350F, L35B, L35G, L40B, L45B, L45F, L50E, L50F, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, P5770C ABG, P5870C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, PL3005D, T450D Part No: Designation Class Used when Remark

88800284 Adapter (steel sleeve) EXT Compression test For steel sleeves

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, EC350E L, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480E HR, EC480E L, EC480E LD, EC480E LR, General D13 T4F, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H

2014-11-17

Volvo Construction Equipment

2:69

2. Measuring equipment Part No: Designation Class Used when Remark

Part No: Designation Class Used when Remark

88830295 Adapter BAS Adapter for vacuum and pressure test for coolant Use together witn 88830296

88830296 Test unit BAS Vacuum and pressure pump testkit Hand pump available as spare part 88830296

Machines/Components A35F, A35F FS, A40F, A40F FS, DD110B, DD120B, DD140B, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC350E L, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480E HR, EC480E L, EC480E LD, EC480E LR, ECR58D, ECR88D, EW160E, EW180E, G930B, G930C, G940B, G940C, G946B, G946C, G960B, G960C, General D2.6A, General D6 T4F, General D8 T4F, L105, L110G, L110H, L120G, L120H, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, L350F, L60G, L60H, L70G, L70H, L90G, L90H, P6820C ABG, P7110, P7170, P7820C ABG, P8820C ABG, SD115, SD135, SD75 Part No: Designation Class Used when Remark

88830205 Adapter EXT Compression test Compression test on Deutz engine

Machines/Components EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC350D, EC350D L, EW160E, EW180E, G930C, G940C, G946C, G960C, General D4 T4F, General D6 T4F, General D8 T4F, L110G, L110H, L120G, L120H, L60G, L60H, L70G, L70H, L90G, L90H, P5770C ABG, P5870C ABG, P6870C ABG, P7820C ABG, P8820C ABG, PL3005D 2:70

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when

9998248 Adapter (copper sleeve) EXT 9999834 Compression test

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A30D, A30E, A30F, A35D, A35E, A35E FS, A35F, A35F FS, A40D, A40E, A40E FS, A40F, A40F FS, L150E, L150F, L150H, L180E, L180F, L180F HL, L180H, L180H HL, L220E, L220F, L220H, L250H, L350F, T450D Part No: Designation Class Hook no Used when Remark

9998665 Adapter EXT 9512762 Compression test Used together with 9998248

Machines/Components A35D, A35E, A35E FS, A40D, L105, L110E, L110F, L120E, L120F, L120G Z, L150E, L150F, L180E, L180F, L180F HL, L220E, L220F, L350F, L60F, L60G Z, L70F, L90F, L90G Z, P7820C ABG, P8820C ABG, T450D Part No: Designation Class Hook no Used when

9998009 Adapter EXT 9989353 Compression test

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A30C, A30D, A35C, A40, G710B, G720B, G726B, G730B, G740B, G746B, G780B, L90C, L90C OR, TD102, TD122, TD164, TD45, TD61, TD71, TD73

2014-11-17

Volvo Construction Equipment

2:71

2. Measuring equipment Part No: Designation Class Hook no Used when

9998694 Adapter EXT 9512762 Compression test

Machines/Components L110E, L120E, L40B, L45B, L45F, L50E, L50F, L60E, L70E, L90E Part No: Designation Class Hook no Used when

2904628 Adapter ENG -----Compression test

M200865A

Machines/Components D3D, L20B, L20F, L25B, L25F, L30B, L35B Part No: Designation Class Hook no Used when Remark

88830026 Adapter EXT 9512762 Compression test Tier 3

Machines/Components L105, L110E, L110F, L120E, L120F, L120G Z, L60F, L60G Z, L70F, L90F, L90G Z, P7820C ABG, P8820C ABG

2:72

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Used when

88830242 Adapter ENG Compression test

Machines/Components ECR50D, ECR58D, ECR88D, General D2.6A, L30G, L35G Part No: Designation Class Hook no Used when

9808038 Leak detector EXT -----Checking CO-leakage on engine

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, DD105, DD110B, DD120B, DD140B, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180C L, EC180D L, EC200B, EC200D, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, EW140D, EW160D, EW160E, EW180D, EW180E, EW205D, EW210D, EWR150E, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, G930B, G930C, G940B, G940C, G946B, G946C, G960B, G960C, General D11 T2, General D11 T4F, General D13 T2, General D13 T3, General D13 T4F, General D16 T2, General D16 T3, General D16 T4F, General D4 T4F, General D6 T4F, General D8 T4F, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L350F, L45G, L50G, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, PL3005D, PL4608, PL4611, PL4809D, SD115, SD135, T450D

2014-11-17

Volvo Construction Equipment

2:73

2. Measuring equipment Part No: Designation Class Hook no Used when

11666095 Probe BAS 9999834 Fuel injection timing, checking

Part No: Designation Class Hook no Used when

9998517 Setting tool EXT 9988586 Flywheel, sensor

Machines/Components L50C, L50C OR, TD40

Machines/Components A35D, A35E, A35E FS, A40D, L150E, L150F, L180E, L180F, L180F HL, L220E, L220F Part No: Designation Class Hook no Used when

88800031 Setting tool EXT -----Setting of ring gear sensor

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, D11F, D11H, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC350E L, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480E HR, EC480E L, EC480E LD, EC480E LR, General D13 T4F, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, L350F

2:74

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Used when

88830270 Setting tool EXT Setting of ring speed sensor

Part No: Designation Class Hook no Used when

9993197 Setting tool ENG -----Pre-injection, checking and setting

Part No: Designation Class Hook no Used when

11666099 Tool ENG 9999834 Injection timing, checking

Part No: Designation Class Hook no Used when

9996848 Measuring tool BAS 9988593 Fuel injection timing, checking and adjusting

Machines/Components SD75

Machines/Components D1.2A

Machines/Components D1.7A, TD40

Machines/Components L120B, L70C, TD102, TD122, TD45, TD61, TD71, TD73

2014-11-17

Volvo Construction Equipment

2:75

2. Measuring equipment Part No: Designation Class Hook no Used when

88830123 Measuring sleeve AXL 9999818 Pinion bearing preload, setting

Machines/Components ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC Part No: Designation Class Hook no Used when

9993617 Measuring sleeve AXL 9999811 Pinion bearing, adjusting

Machines/Components AH54, AH56F, AH63, AH64, AH64E, AH64K, AHW64N, AHW71, AHW71M, AHW71P, HTE300 Part No: Designation Class Hook no Used when

9993619 Measuring sleeve AXL 9999811 Pinion bearing, adjusting

Part No: Designation Class Hook no Used when

9993683 Measuring sleeve TRA 9999818 Bearing preload, adjusting

Machines/Components AH31

Machines/Components FL1002, FL752, FL802, FL852, FL862, FL992

2:76

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when

9993697 Measuring sleeve AXL 9999817 Pinion bearing, adjusting

Part No: Designation Class Hook no Used when

9993755 Ring AXL 9999818 Pinion bearing, adjusting

Part No: Designation Class Hook no Used when

9993798 Measuring sleeve AXL 9999818 Pinion bearing, adjusting

Part No: Designation Class Hook no Used when

9993810 Ring AXL 9999818 Pinion bearing, adjusting

Machines/Components AWB10

Machines/Components AHW71, AWB40

Machines/Components AWB20, AWB25, AWB30, AWB31

Machines/Components AWB15

2014-11-17

Volvo Construction Equipment

2:77

2. Measuring equipment Part No: Designation Class Hook no Used when

9993819 Ring AXL 9999818 Pinion bearing, adjusting

Part No: Designation Class Hook no Used when

9993820 Measuring sleeve AXL 9999818 Pinion bearing, adjusting

Machines/Components AHW71, AWB40B, AWB41, AWB50

Machines/Components AH56E, AH56G, AH64, AH64D, AH64F, AH64J, AH64L, AHW64M, AHW64O, AHW71L, AHW71N, AHW71O, AHW71Q Part No: Designation Class Hook no Used when

87913 Measuring tool TRA -----Bearing setup cap for 8400 transmission bearing spacers

Machines/Components G700, G710B, G720B, G726B, G730B, G740B, G746B, G780B Part No: Designation Class Hook no Used when

9993789 Gauge BAS 9999826+9988573 Brake disc wear, checking

Machines/Components AWB15, AWB40, L150C, L150C LB, L180C, L180C CO, L180C HL, L50B, L50C, L50C OR, L70C

2:78

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when

9993790 Gauge BAS 9999834 Brake disc wear, checking

Part No: Designation Class Hook no Used when

9993874 Gauge EXT 9512762 Brake disc, adjusting wear indication

Part No: Designation Class Hook no Used when

9993875 Gauge EXT 9512762 Brake disc, adjusting wear indication

Machines/Components L120C, L90C, L90C OR

Machines/Components L50D, L50E

Machines/Components AWB20, AWB25, AWB40B, AWB41, L110E, L110F, L110G, L110H, L120D, L120E, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220D, L220F, L220G, L220H, L250G, L250H, L60E, L60F, L60G, L60G Z, L60H, L70D, L70E, L70F, L70G, L70H, L90D, L90D OR, L90E, L90F, L90G, L90G Z, L90H

2014-11-17

Volvo Construction Equipment

2:79

2. Measuring equipment Part No: Designation Class Hook no Used when

9993876 Gauge EXT 9512762 Brake disc, adjusting wear indication

Machines/Components AWB50, L220D, L220F, L220G, L220H, L250G, L250H Part No: Designation Class Used when

88830164 Measuring tool EXT Used when installing sensor to get correct shim

Machines/Components A35E, A35E FS, A35F, A35F FS, A40E, A40E FS, A40F, A40F FS Part No: Designation Class Hook no Used when

9993814 Retainer TRA 9999812 Bearing preload, adjusting

Machines/Components A35E, A35E FS, A35F, A35F FS, A40E, A40E FS, A40F, A40F FS, FL1002, FL852, FL862, FL992, HT205, HT210, HT220, HTE1160, HTE202, HTE204, HTE205, HTE210, HTE220, HTE300, HTE305, HTE840 Part No: Designation Class Hook no Used when Remark

11666181 Adapter ENG -----Setting of injection pump M14

Machines/Components D1.6A, D2.0A, D2.2A, EC27C, EC35C, ECR48C 2:80

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

11666182 Adapter ENG -----Setting of injection pump M16

Machines/Components D3.1A, D3.4A, D3.4D, EC55C, EC60C, EW60C Part No: Designation Class Used when Remark

14290241 Measuring tool BAS Measuring axial and rotational clearance of slewing ring Dialgauge: 14290247 / Point:14290248

Machines/Components EC130C, EC150, EC150 LC, EC150C, EC200, EC230, EC230B, EC300, EC340, EC390, EC420, EC450, EC620, EC650, EW130, EW130C, EW140C, EW140D, EW150, EW150C, EW160C, EW160D, EW160E, EW180C, EW180D, EW180E, EW200, EW210C, EW210D, EW230, EW230B Part No: Designation Class Used when Remark

14360116 Screw BAS Checking wear M16x1,5 L=120

Part No: Designation Class Used when Remark

8932-00290 Measuring plate TRA Travel gearbox bearing shim, measuring D=30 / T=15

Machines/Components EW140, EW160, EW160B

Machines/Components EC140B LCM, EC140D LM, EC160B LC, EC160B NLC, EC170D, EC170D L, EC180B LC, EC200B, EC200D, EC210B, EC210B CN, EC210B F, EC210B LC, EC210B LR, EC210B NC,

2014-11-17

Volvo Construction Equipment

2:81

2. Measuring equipment EC210B NLC, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NL, EC220E NLD Part No: Designation Class Used when Remark

8933-00330 Measuring plate TRA Travel gearbox bearing shim, measuring D=280 / T=15

Machines/Components EC240B CN, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL Part No: Designation Class Used when

14599546 Measuring plate TRA Track gearbox shim, measuring

Machines/Components EC290B LC, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC330C L, EC330C LD, EC360C HR, EC360C L, EC360C LD, EC360C NL, ECR305C L Part No: Designation Class Used when

14599552 Measuring plate TRA Track gearbox shim, measuring

Machines/Components EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, ECR235C L, ECR235D L, FC2121C

2:82

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Used when

14633156 Drift TRA Track gearbox shim, measuring

Part No: Designation Class Used when

8933-00190 Measuring cover AXL Measuring clutch, gearbox

Part No: Designation Class Hook no Used when

14527848 Measuring plate HYD -----Hydraulic pump bearing shim, measuring

Part No: Designation Class Hook no Used when

14528286 Measuring tool HYD -----Pump bearing shim, measuring

Machines/Components SE130 W-3, SE170 W-3

Machines/Components ECR58

Machines/Components ECR88

2014-11-17

Volvo Construction Equipment

2:83

2. Measuring equipment Part No: Designation Class Hook no Used when

14528287 Measuring tool HYD -----Pump bearing shim, measuring

Part No: Designation Class Used when

88830079 Measuring tool AXL Used when checking/setting steering and steering angle Used together with 88830080

Machines/Components ECR88

Remark

Machines/Components MS-E3050, MS-E3060, MS-E3070 2:84

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Used when Remark

88830080 Measuring tool AXL Used when checkin/setting steering and steering angle Used together with 88830079

Part No: Designation Class Used when

11668502 Measuring tool AXL Axle, reconditioning

Part No: Designation Class Used when

88830067 Measuring tool AXL Measuring tool for determining shim thickness Used for APR745

Machines/Components MS-E3050, MS-E3060, MS-E3070

Machines/Components APLB745, APLB755, APLB755-HD

Remark

2014-11-17

Volvo Construction Equipment

2:85

2. Measuring equipment Part No: Designation Class Used when

11668504 Measuring tool TRA Transmission, reconditioning

Part No: Designation Class Used when

11668505 Measuring tool TRA Transmission, reconditioning

Machines/Components EW160

Machines/Components EW140

2:86

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Used when

88830092 Measuring cover TRA Used for determine the clearance in clutch

Part No: Designation Class Used when

11668506 Measuring tool TRA Transmission, reconditioning

Part No: Designation Class Used when

11668511 Measuring tool TRA Transmission, reconditioning

Machines/Components 2HL270, 2HL290, EW205D

Machines/Components EW140

Machines/Components EW140, EW160

2014-11-17

Volvo Construction Equipment

2:87

2. Measuring equipment Part No: Designation Class Used when

11668516 Measuring tool TRA Transmission, reconditioning

Part No: Designation Class Used when

11668517 Adjusting plate TRA Transmission, reconditioning

Part No: Designation Class Used when

11668518 Hydraulic clutch TRA Transmission, reconditioning

Part No: Designation Class Used when

11668523 Measuring tool AXL Axle, reconditioning

Machines/Components APB755-HD

Machines/Components EW160

Machines/Components EW140, EW160

2:88

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when

2907341 Measuring tool AXL -----Axle, reconditioning

Part No: Designation Class Hook no Used when

2291179 Measuring tool AXL -----Axle, reconditioning

Part No: Designation Class Hook no Used when

2901982 Measuring tool AXL -----Axle, reconditioning

Machines/Components L40B, L45B

Machines/Components L20B, L25B, L30B, L35B, L40B, L45B, MT-L3045 Part No: Designation Class Hook no Used when

2901983 Gauge block AXL -----Axle, reconditioning

Machines/Components L20B, L25B, L30B, L35B, L40B, L45B

2014-11-17

Volvo Construction Equipment

2:89

2. Measuring equipment Part No: Designation Class Hook no Used when

9998583 Gauge EXT 9989353 Unit injector, adjusting

Machines/Components A35D, A35E, A35E FS, A40D, D12C, L180E, L220E, T450D Part No: Designation Class Hook no Used when

88820003 Setting tool BAS -----Checking and adjusting double rocker arm

Machines/Components A35D, A35E, A35E FS, A40D, A40E, A40E FS, D12D, EC330B LC, EC330C L, EC330C LD, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC460B LC, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, L150E, L150F, L180E, L180F, L180F HL, L220E, L220F, PL4608, PL4611, T450D Part No: Designation Class Hook no Used when

88820016 Setting tool BAS -----Checking and adjusting double rocker arm

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A30D, A30E, D9B, FB2800C, FBR2800C, G970, G976, G990

2:90

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

9998678 Measuring tool ENG 9999811 Piston height, measuring This is same tool as 2902695 used in D3D manual

Machines/Components D2.6A, D2.6H, D3.3H, D3.8H, D3D, D4D, D4E, D5D, D5E, D6D, D6E, D6H, D7D, D7E, D8H, EW145B Part No: Designation Class Hook no Used when

11668405 Setting tool ENG -----Injection timing, adjusting

Part No: Designation Class Hook no Used when Remark

9998685 Setting tool ENG -----Injection timing, adjusting 9998685 Setting tool is used for engines with conventional roller tappets

Machines/Components D4D

Machines/Components D5D

2014-11-17

Volvo Construction Equipment

2:91

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

11668408 Setting tool ENG -----Injection timing, adjusting 11668408 Setting tool is used for engines with hydraulic roller tappets for reduction of white smoke. These engines are characterized by the EP-codes on the engine's ID-plate having a value between 700–799.

Part No: Designation Class Hook no Used when Remark

11668305 Special tool AXL -----False differential box (disk) Used together with 11668307

Part No: Designation Class Hook no Used when Remark

11668307 Special tool AXL -----False differential box (pin) Used together with 11668305

Part No: Designation Class Hook no Used when

11668312 Special tool AXL -----False pinion

Machines/Components D5D

Machines/Components 26.16-A, 26.16-B, 26.22-A, 26.22-B

2:92

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when

11668321 Special tool AXL -----False pinion

Machines/Components 26.00-A, 28.32-H-A, 28.32-M-A, 28.43, 28.44 Part No: Designation Class Hook no Used when

11668343 Special tool TRA -----Check of operation and adjustment for 4 WD shaft

Machines/Components TLB1 4WD-A, TLB2 4WD-A, TLB2 4WD-B, TLB2 SD 4WD Part No: Designation Class Hook no Used when

11668332 Special tool AXL -----False differential box

Part No: Designation Class Hook no Used when

11668350 Special tool AXL -----False differential box

Machines/Components BL71

Machines/Components BL60, BL61, BL70

2014-11-17

Volvo Construction Equipment

2:93

2. Measuring equipment Part No: Designation Class Hook no Used when

11668353 Special tool AXL -----False differential box

Part No: Designation Class Hook no Used when

11668351 Measuring tool AXL -----Measuring backslash

Part No: Designation Class Hook no Used when

11668352 Measuring tool AXL -----Measuring pinion preload

Part No: Designation Class Hook no Used when

11712316 Inspection tool BAS -----Measuring of track chain, crawler excavator

Machines/Components 26.00-A, 28.44

Machines/Components 28.32-H-A, 28.32-M-A, 28.43

Machines/Components BL60, BL61, BL70

Machines/Components EC140B LC, EC140B LCM, EC150, EC150 LC, EC160B LC, EC160B NLC, EC180B LC, EC200, EC200B, EC200D, EC210B, EC210B F, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC220D L, EC220D LR, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC230, EC230B, EC240B LC, EC240B LR, EC240B NLC, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC300, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC340D L, EC350D, EC350D L, EC350E L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC360C L, 2:94

Volvo Construction Equipment

2014-11-17

2. Measuring equipment EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC450, EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55C, EC60C, EC650, EC700B LC, EC700C HR, EC700C L, EC700C LD, ECR145C L, ECR145D L, ECR235C L, ECR235D L, FB2800C, FBR2800C, PL3005D, PL4611, PL4809D Part No: Designation Class Hook no Used when

14537336 Sprocket wear gauge BAS -----Measuring of sprocket

Part No: Designation Class Used when Remark

14623167 Sprocket wear gauge BAS Measuring wear of sprocket Replaces 14518497

Machines/Components EC700B LC

Machines/Components EC140B LC, EC140B LCM, EC160B LC, EC160B NLC, EC180B LC, EC200B, EC210B, EC210B F, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC240B LC, EC240B LR, EC240B NLC, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC330B LC, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC55B, EC55C, EC60C, ECR58, ECR88 Part No: Designation Class Hook no Used when

9993854 Ring TRA 9999817 Clutch shaft, installing

Machines/Components 8421H-19, 8421H-21, 8421H-5

2014-11-17

Volvo Construction Equipment

2:95

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

885811 Timing tool ENG -----Angle-tightening of bolted joints 3/4"

Machines/Components D11F, D11H, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H Part No: Designation Class Hook no Used when Remark

885812 Timing tool ENG -----Angle-tightening of bolted joints 1/2"

Machines/Components BL60, BL60B, BL61, BL61 PLUS, BL61B, BL70, BL70B, BL71, BL71 PLUS, BL71B, D13F, D13H, D13J, D13SDLG, D3.6D, D4E, D4H, D5E, D6E, D6H, D7E, D8H, DD110B, DD120B, DD140B, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180C L, EC180D L, EC200B, EC200D, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC350D, EC350D L, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, EW140C, EW140D, EW145B, EW160C, EW160D, EW160E, EW180C, EW180D, EW180E, EW205D, EW210C, EW210D, FC2121C, FC2421C, FC2924C, FC3329C, G930, G930B, G930C, G940, G940B, G940C, G946, G946B, G946C, G960, G960B, G960C, General D4 T4F, General D6 T4F, General D8 T4F, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L40B, L45B, L45F, L45G, L50E, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H, P4370B, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8720B, P8820C ABG, PL3005D, PT220, SD110, SD110B, SD115, SD135

2:96

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Used when

9998679 Timing tool ENG Rotating engine

Part No: Designation Class Hook no Used when

2904638 Template ENG -----Test template for injection pump gasket

Part No: Designation Class Hook no Used when

2904637 Tool ENG -----Locking wire for injection pump pivot lever

Machines/Components D4D, D5D, D7D 0417 8522 8523 8524 8525 8526 8527 8528

0,4 0,5 0,6 0,7 0,8 0,9 1,0

M200870A

Machines/Components D3D

M200869A

Machines/Components D3D

2014-11-17

Volvo Construction Equipment

2:97

2. Measuring equipment Part No: Designation Class Hook no Used when

11715239 Tool ENG -----Locking wire for injection pump pivot lever (Motorpal)

Part No: Designation Class Hook no Used when

11668582 Load sensor AXL -----Measuring preload on clutch disc package

Part No: Designation Class Hook no Used when Remark

88820026 Gauge ENG 9512762 Check-measuring piston ring grooves Piston diameter 108 mm

Machines/Components D3D

Machines/Components APR70, APR70A, APR90, APR90A

Machines/Components D5D, D5E, D7D, D7E

2:98

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Hook no Used when Remark

88830065 Gauge ENG 9512762 Check-measuring piston ring grooves Piston diameter 101 mm

Part No: Designation Class Hook no Used when Remark

88830066 Gauge ENG 9512762 Check-measuring piston ring grooves Piston diameter 98 mm

Part No: Designation Class Used when

54542469 V-belt tension gauge BAS Measuring belt tension

Machines/Components D4D, D4E

Machines/Components D6D, D6E, EW145B

Machines/Components ABG5770, ABG5820, ABG5870, ABG6820, ABG6870, ABG7820B, ABG8820B, MC105C, MC60C, MC70C, MC85C, MC95C, MCT110C, MCT70C, MCT85C, MCT95C, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG

2014-11-17

Volvo Construction Equipment

2:99

2. Measuring equipment Part No: Designation Class Hook no Used when

2902691 V-belt tension gauge BAS -----Measuring V-belt tension

Machines/Components ABG5770, ABG5820, ABG5870, ABG6820, ABG6870, ABG7820B, ABG8820B, DD105, DD25, DD25B, L20B, L20F, L25B, L25F, L30B, L35B, L40B, L45B, L45F, L50F, P7820C ABG, P8720B, P8820C ABG Part No: Designation Class Used when

88830188 Measuring tool BAS Measuring gap on sparkplugs

Machines/Components EC340D L, EC380D HR, EC380D L, EC380D NL, EC480D HR, EC480D L, EC480D LD, L150G, L180G, L180G HL, L220G, L250G, PL4809D Part No: Designation Class Used when Remark

88830356 Measuring tool BAS Measuring gap on sparkplugs 4.5 and 5.5 mm gap

Machines/Components A25F, A30F, A35F, A35F FS, A40F, A40F FS, L150G, L180G, L180G HL, L220G, L250G Part No: Designation Class Used when Remark

88830322 Measuring tool EXT Fuel Return Line Tubing. For diagnosing air ingress into the fuel system. For Tier3

Machines/Components Dieselmax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C

2:100

Volvo Construction Equipment

2014-11-17

2. Measuring equipment Part No: Designation Class Used when

Remark

88830340 Measuring tool BAS Use to measure and adjust valve clearances without removal of the rocker cover. For Tier4

Machines/Components Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C

2014-11-17

Volvo Construction Equipment

2:101

2. Measuring equipment

2:102

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when

9992634 Counterhold EXT 9999811 Nut, removing and installing

Machines/Components D4D, D4H, D6D, D6E, D6H, D8H, EW140B, EW140C, EW160B, EW160C, EW180B, EW180C, EW200B, EW210C, HST75, HTE400, L105, L110E, L110F, L110G, L120E, L120F, L120G, L120G Z, L50E, L60E, L60F, L60G, L60G Z, L70E, L70F, L70G, L90E, L90F, L90G, L90G Z Part No: Designation Class Hook no Used when

9993586 Gear segment EXT 9999817 Pinion nut, removing and installing

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A35D, A40, A40D, AH31, AH54, AH56F, AH63, AH64, AH64E, AH64K, AHW64N, AHW71, AHW71M, AHW71P, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB10, AWB30, AWB31, AWB40, AWB40B, AWB41, AWB50, EV80, FL650, FL652, FL752, HT200, HT201, HT205, HT210, HT220, L150E, L180E, L180E HL, L330E, L50E, P2390, PT1660 Part No: Designation Class Hook no Used when

9993587 Gear segment EXT 9999817 Pinion nut, removing and installing

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, AH54, FL650, FL652

2014-11-17

Volvo Construction Equipment

3:1

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when

9993666 Gear segment EXT 9999811 Pinion nut, tightening

Part No: Designation Class Hook no Used when

9993767 Gear segment EXT 9999818 Hub nut, removing and installing

Machines/Components AH54

Machines/Components AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB40C, AWB41, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220D, L220E, L220F, L220G, L220H, L250G, L250H Part No: Designation Class Hook no Used when

9993785 Gear segment EXT 9999818 Hub nut, removing and installing

Machines/Components AWB15, AWB20, AWB25, AWB30, AWB31, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L330C, L330C LL, L330D, L330E, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H Part No: Designation Class Hook no Used when

3:2

9993847 Gear segment EXT 9999817 Pinion nut, removing and installing

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Machines/Components A20C, A25C, A25C 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30E, A30F, A30G, A35C, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AH56E, AH56G, AH63, AH64D, AH64F, AH64J, AH64L, AHW64M, AHW64O, AHW71, AHW71L, AHW71N, AHW71O, AHW71Q, FL650, FL652 Part No: Designation Class Hook no Used when Remark

88830126 Gear segment EXT 9999846 Nut removing, used together with suitable wrench. Replaces 9993868

Machines/Components A25D, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AH56I, AH64Q, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB41, L220D, L220E, L220F, L220G, L220H, L250G, L250H Part No: Designation Class Hook no Used when

9993870 Gear segment EXT 9999818 Pinion nut, removing and installing, Used together with 9993867

Machines/Components AWB15, AWB20, AWB25, AWB30, AWB31, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTL206, HTL220, HTL221, HTL222, HTL222B, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220G, L250G, L60E, L60G Z, L70E, L90E, L90G Z Part No: Designation Class Hook no Used when

9993590 Gear wheel BAS 9989358 Engine crankshaft, rotating and Removing and installing pinion nut

Machines/Components 5350, A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, A60H, AH31, AH54, AH56E, AH56F, AH56G, AH56I, AH63, AH64, AH64D, AH64E, AH64F, AH64J, AH64K, AH64L, AH64Q, AHW64M, AHW64N, AHW64O, AHW71, AHW71L, AHW71M, AHW71N, AHW71O, AHW71P, AHW71Q, 2014-11-17

Volvo Construction Equipment

3:3

3. Tightening and Loosening tools ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB10, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB40C, AWB41, AWB50, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B, EC330B LC, EC330C L, EC330C LD, EC340D L, EC350E L, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, EV80, FB2800C, FBR2800C, FL650, FL652, FL752, G710B, G720B, G726B, G730B, G740B, G746B, G780B, G970, G976, G990, General D13 T4F, HT200, HT201, HT205, HT210, HT220, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTL206, HTL220, HTL221, HTL222, HTL222B, L105, L110E, L110F, L110G, L110H, L120B, L120D, L120E, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L330C, L330C LL, L330D, L330E, L350F, L50E, L60E, L60F, L60G, L60G Z, L60H, L70C, L70D, L70F, L70G, L70H, L90D, L90D OR, L90F, L90G, L90G Z, L90H, P2390, PL4608, PL4611, PL4809D, PT1660, T450D, TD103, TD122, TD61, TD63, TD71 Part No: Designation Class Hook no Used when

9993665 Spanner EXT 9999827 Pinion nut, tightening

Part No: Designation Class Hook no Used when Remark

9993584 Spanner EXT 9999820 Pinion nut, removing and installing N=46 mm

Part No: Designation Class Hook no Used when Remark

88830041 Wrench AXL 9999820 Hub nut, removing and installing N=55

Machines/Components AH54

Machines/Components AH31, AWB15, L60E

Machines/Components ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, P2390

3:4

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

9993581 Spanner EXT 9999820 Pinion nut, removing and installing N=60 mm

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AH54, AH63, AHW71, FL650, FL652 Part No: Designation Class Hook no Used when Remark

9993882 Spanner EXT 9999820 Pinion nut, removing and installing N=60 mm

Part No: Designation Class Hook no Used when Remark

9993881 Spanner EXT 9999820 Pinion nut, removing and installing N=65 mm

Machines/Components FL650

Machines/Components A25E, A25E 4x4, A25F, A25G, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AH56E, AH56F, AH56G, AH64, AH64D, AH64E, AH64F, AH64J, AH64K, AH64L, AHW64M, AHW64N, AHW64O, AHW71L, AHW71M, AHW71N, AHW71O, AHW71P, AHW71Q, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC

2014-11-17

Volvo Construction Equipment

3:5

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

9993583 Spanner EXT 9999820 Pinion nut, removing and installing N=70 mm

Part No: Designation Class Hook no Used when Remark

9993585 Spanner EXT 9999817 Pinion nut, removing and installing N=75 mm

Machines/Components A20C, A25C, A25C 4x4, A25E, A25E 4x4, A30C, A30E, A35C, A40, AH56F, AH63, AH64, AH64E, AH64K, AHW64N, AHW71, AHW71M, AHW71P, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB10, AWB30, AWB31, AWB40, AWB40B, AWB41, AWB50, FL650, FL752, L50E, PT1660 Part No: Designation Class Hook no Used when Remark

9993867 Spanner EXT 9999820 Pinion nut, removing and installing, Used together with 9993868 N=75mm

Machines/Components A25D, A25E, A25F, A25G, A30D, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AH56E, AH56F, AH56G, AH64, AH64D, AH64E, AH64F, AH64J, AH64K, AH64L, AHW64M, AHW64N, AHW64O, AHW71L, AHW71M, AHW71N, AHW71O, AHW71P, AHW71Q, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40B, AWB41, AWB50, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150E, L180E, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H

3:6

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

9993786 Spanner EXT 9999820 Hub nut, removing and installing N=90

Part No: Designation Class Hook no Used when Remark

9993768 Spanner EXT 9999820 Hub nut, removing and installing N=120mm

Machines/Components AWB15, AWB30, AWB31

9993582 Spanner EXT 9999820 Pinion nut, removing and installing N=2 5/8"

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, AH54, AH63, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, EV80, FL652, HT200, HT201, HT205, HT210, HT220, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTL206, HTL220, HTL221, HTL222, HTL222B, L150E, L180E, L180E HL, L330E, L70E, L90E Part No: Designation Class Hook no Used when Remark

9993799 Spanner EXT 9999820 Pinion nut, removing and installing N=2 5/8"

Machines/Components AWB31, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220G, L250G, L330C, L330C LL, L330D, L330E, L60G Z, L90G Z

2014-11-17

Volvo Construction Equipment

3:7

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

11668004 Socket EXT 9999813 Hub, Removal and installing Hub nut 100

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A35D, AH54, AH56E, AH56F, AH56G, AH56H, AH56I, AH56J, AH63, AH64, AH64D, AH64E, AH64F, AH64J, AH64K, AH64L, AH64P, AH64Q, AH64R, AHW64, AHW64M, AHW64N, AHW64O Part No: Designation Class Hook no Used when Remark

11668005 Socket EXT 9999813 Hub, Removal and installing Hub nut 130

Machines/Components A40, A40D, AHW71, AHW71L, AHW71M, AHW71N, AHW71O, AHW71P, AHW71Q, T450D Part No: Designation Class Hook no Used when

88830033 Wrench EXT 9999846 Removing and installing bearing cap on steering joint

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G

3:8

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Used when

88830166 Wrench EXT Removing and installing bearing cap on steering joint

Machines/Components A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS Part No: Designation Class Hook no Used when Remark

11666129 Socket TRA 9988587 Removing and installing ball bearing(s) nuts 4-KM7

Machines/Components A35E, A35E FS, A35F, A35F FS, A40E, A40E FS, A40F, A40F FS, HST75 Part No: Designation Class Hook no Used when Remark

11666131 Socket TRA 9999813 Power take-off, removing and installing KM13

Machines/Components HT205, HT210, HT220, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307

2014-11-17

Volvo Construction Equipment

3:9

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when

11666137 Socket EXT 9999813 Removing / installing nut for centre bearing

Part No: Designation Class Hook no Used when

11666148 Socket TRA -----Ball bearing nut on clutch shaft, removing and installing 2 KM9 Extra long

Machines/Components L20B, L20F, L25B, L25F

Remark

Machines/Components HTE1160, HTE840 Part No: Designation Class Hook no Used when Remark

11666149 Socket TRA -----Ball bearing nut on clutch shaft, removing and installing 2 KM10 Extra long

Machines/Components HTE1160, HTE840

3:10

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Used when Remark

88830374 Socket TRA Ball bearing nut on clutch shaft, removing and installing 6 point socket

Part No: Designation Class Hook no Used when Remark

88830113 Socket EXT 9999813 Removing and installing slotted nuts 4-N7, Inner diameter 53 mm

Part No: Designation Class Hook no Used when Remark

88830114 Socket EXT 9999813 Removing and installing slotted nuts 9-N14, Inner diameter 93 mm

Machines/Components P7110, PF6110

2014-11-17

Volvo Construction Equipment

3:11

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

88830162 Socket BAS 9999813 Special socket used when adjusting tension on asphalt chain Size 40mm, length 180mm

Machines/Components ABG5770, ABG5820, ABG5870, ABG6820, ABG6870, ABG7820B, ABG8820B, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8720B, P8820C ABG Part No: Designation Class Used when

88830204 Socket wrench TRA When removing/installing converter

Part No: Designation Class

13877840 Socket wrench EXT

Machines/Components HTE400

3:12

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

88830192 Socket wrench EXT 9988588 Disassemble the X3 solenoids 27 mm

Part No: Designation Class Hook no Used when Remark

88830121 Socket EXT 9999813 Removing and installing slotted nuts B-5855, Inner diameter 213 mm

Part No: Designation Class Hook no Used when

9996682 Socket ENG 9999811 Timing gears, removing and installing

Part No: Designation Class Hook no Used when

18516 Socket AXL -----Front wheel, bearing, locknut

Machines/Components PF6110, PF6160, PF6170

Machines/Components TD103

Machines/Components G710B, G720B, G726B, G730B, G740B

2014-11-17

Volvo Construction Equipment

3:13

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when

29859 Socket wrench TRA -----8400 transmission clutch pack shaft

Machines/Components G700, G710B, G720B, G726B, G730B, G740B, G746B, G780B Part No: Designation Class Hook no Used when

9993855 Wrench TRA 9999819 Nut clutch shaft, installing

Part No: Designation Class Used when

11668513 Socket wrench TRA Transmission, reconditioning

Machines/Components 8421H-21

Machines/Components EW140

3:14

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Used when

88830273 Socket wrench HYD Track grea box nut adjusting

Machines/Components EC135B LC, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, ECR145C L, ECR145D L Part No: Designation Class Used when

11668514 Socket wrench AXL Axle, reconditioning

Machines/Components APB745, APB755, APLB745, APLB755, APLB755-HD Part No: Designation Class Used when

11668524 Centring disc AXL Axle, reconditioning

Machines/Components APB745, APB755, APLB745, APLB755, APLB755-HD, MS-E3050, MS-E3060, MS-E3070

2014-11-17

Volvo Construction Equipment

3:15

3. Tightening and Loosening tools Part No: Designation Class Used when

11668526 Centring ring AXL Axle, reconditioning

Part No: Designation Class Hook no Used when

11668574 Socket wrench AXL -----Used for slotted nut on stub shaft

Machines/Components EW140, EW160

Machines/Components AV230, MS-E3050, MS-E3060, MS-E3070, MT-E3050, MT-E3060, MT-E3070

3:16

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

11668576 Grab sleeve AXL -----Removal of hub bearings Used together with 2288756

Part No: Designation Class Used when

11668525 Centring disc AXL Axle, reconditioning

Part No: Designation Class Used when Remark

11668528 Socket wrench AXL Axle, reconditioning Replaces 11668515

Part No: Designation Class Hook no Used when

11668529 Socket wrench AXL -----Axle, reconditioning, removing and installing hub nut Used together but 11668524 and 11668526

Machines/Components AV230

Machines/Components APB745, APB755

Remark Machines/Components EW180B

2014-11-17

Volvo Construction Equipment

3:17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when

11668560 Socket wrench AXL -----Axle reconditioning, removing and installing hub nut

Machines/Components APB745, APB755, APB755-HD, APLB755-HD Part No: Designation Class Hook no Used when Remark

11668561 Centring disc AXL -----Axle reconditioning, removing and installing hub nut Used together with 11668560

Part No: Designation Class Hook no Used when

11668557 Socket wrench AXL -----Removing and installing hub nut

Machines/Components APB755-HD, APLB755-HD

Machines/Components APB755-HD

3:18

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

11668578 Slotted nut socket AXL -----Removal and installation of slotted nut on output shaft M75 x 1.5

Machines/Components APR70 Part No: Designation Class Hook no Used when Remark

11668579 Slotted nut socket AXL -----Removal and installation of slotted nut on output shaft M85 x 1.5

Machines/Components APR70A, APR90 Part No: Designation Class Used when

88830380 Slotted nut socket AXL Removal and installation of slotted nut on output shaft

Part No: Designation Class Hook no Used when

11668580 Counterhold AXL -----Locking of output shaft

Machines/Components APR90, APR90A

Machines/Components APR70, APR70A, APR90

2014-11-17

Volvo Construction Equipment

3:19

3. Tightening and Loosening tools Part No: Designation Class Used when

88830120 Fixture AXL Checking of break-away torque of multi disc brake

Part No: Designation Class Hook no Used when

11668300 Wrench AXL -----Used for ring nut

Part No: Designation Class Hook no Used when

11668303 Wrench AXL -----Used for ring nut, pinion

Machines/Components APR90A

Machines/Components 26.16-A, 26.16-B, 26.22-A, 26.22-B

Machines/Components 26.00-A, 26.16-A, 26.16-B, 26.22-A, 26.22-B, 28.32-H-A, 28.32-M-A, 28.43, 28.44 Part No: Designation Class Hook no Used when

11668311 Wrench AXL -----Used when locking pinion

Machines/Components 28.32-H-A, 28.32-M-A, 28.43

3:20

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when

11668325 Wrench AXL -----Used for locking pinion

Machines/Components 26.00-A, 26.16-A, 26.16-B, 26.22-A, 26.22-B, 28.44 Part No: Designation Class Hook no Used when

11668327 Wrench AXL -----Used for ring nut (central housing)

Part No: Designation Class Hook no Used when

11668387 Socket wrench AXL -----Differential lock nut, installing

Part No: Designation Class Hook no Used when

11668388 Slotted nut socket AXL -----Hub nut, installing

Machines/Components 28.32-H-A, 28.32-M-A, 28.43

Machines/Components 26.00-A, 28.44

2014-11-17

Volvo Construction Equipment

3:21

3. Tightening and Loosening tools Part No: Designation Class Used when

5235708 Counterhold AXL Prevent rotation

Part No: Designation Class Used when

8920-00470 Socket EXT Axle, spindle nut

Part No: Designation Class Hook no Used when

88830109 Counterhold TRA 9988588 Counterhold for installing/removing converter with lock-up function

Machines/Components MT-L3045

Machines/Components SE170 W-3

Machines/Components HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307

3:22

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

88830278 Counterhold TRA 9988588 Counterhold for installing/removing converter with lock-up function For HTE206

Part No: Designation Class Used when

8934-00300 Lever AXL Holding of flange, axle

Part No: Designation Class Used when

2289395 Counterhold ENG Counterhold for camshaft gear

Machines/Components HTL206

Machines/Components SE170 W-3

Machines/Components D3D, L20B, L20F, L25B, L25F, L30B, L35B Part No: Designation Class Used when Remark

88830206 Counterhold EXT Deutz engine Work on Deutz engine

Machines/Components D4H, D6H, D8H, DD110B, DD120B, DD140B, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC350D, EC350D L, EW140D, EW160D, EW160E, EW180D, EW180E, EW210D, 2014-11-17

Volvo Construction Equipment

3:23

3. Tightening and Loosening tools G930B, G930C, G940B, G940C, G946B, G946C, G960B, G960C, General D4 T4F, General D6 T4F, General D8 T4F, L110G, L110H, L120G, L120H, L45G, L50G, L60G, L60H, L70G, L70H, L90G, L90H, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, PL3005D, SD115, SD135 Part No: Designation Class Hook no Used when

9993354 Counterhold TRA 9999811 Centre screw in torque converter, removing and installing

Machines/Components HT130, HT131, HT132, HT200, HT201, HT90, L110E, L120E Part No: Designation Class Hook no Used when

9993849 Counterhold TRA 9988591 Power take-off, removing and installing

Machines/Components HT205, HT210, HT220, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307 Part No: Designation Class Hook no Used when

9996306 Counterhold AXL 9999811 Pinion nut, removing and installing

Machines/Components AH54

3:24

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when

9993732 Hook spanner EXT 9988587 Tip cylinder A35

Part No: Designation Class Used when Remark

88830181 Counterhold wrench AXL Check operability of differential lock Axle APR70A upgrade

Part No: Designation Class Used when

14514176 Slotted nut socket EXT Travel gearbox nut, removing and installing D=360 / L=220

Machines/Components A35

Machines/Components APR90, APR90A

Remark

Machines/Components EC235C LD, EC235C NL, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC330B LC, EC330C L, EC330C LD, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL

2014-11-17

Volvo Construction Equipment

3:25

3. Tightening and Loosening tools Part No: Designation Class Used when Remark

8933-00280 Slotted nut socket TRA Travel gearbox nut, removing and installing D=309 / L=149

Machines/Components EC135B LC, EC140B LC, EC140B LCM Part No: Designation Class Hook no Used when

14526533 Slotted nut socket TRA -----Travel gearbox nut, removing and installing

Part No: Designation Class Hook no Used when

14550035 Wrench HYD -----Hydraulic boom cylinder, repacking

Machines/Components ECR58, ECR88

Machines/Components EC700B LC, EC700C L, EC700C LD

3:26

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when

14550038 Wrench HYD -----Hydraulic dipper arm cylinder, repacking

Part No: Designation Class Hook no Used when

14550042 Wrench HYD -----Hydraulic bucket cylinder, repacking

Part No: Designation Class Hook no Used when Remark

14550044 Wrench HYD -----Hydraulic ME bucket cylinder, repacking ME (Mass excavation)

Machines/Components EC700B LC, EC700C L, EC700C LD

2014-11-17

Volvo Construction Equipment

3:27

3. Tightening and Loosening tools Part No: Designation Class Used when

8934-00160 Wrench AXL Gear adjusting, axle

Part No: Designation Class Used when

8940-00400 Socket HYD Check valve, replacing

Machines/Components SE130 W-3

Machines/Components EC140D L, EC140D LM, EC160D L, EC160D NL, EC170D, EC170D L, EC180D L, EC200D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235D NL, ECR145D L, EW205D Part No: Designation Class Used when Remark

Part No: Designation Class Used when Remark

3:28

88830388 Socket wrench HYD Hydraulic cylinder piston, loosening and tightening D= 170 mm

14632430 Socket wrench HYD Hydraulic cylinder piston, loosening and tightening D=150 mm

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

14560122 Socket wrench HYD -----Hydraulic cylinder piston, loosening and tightening D=125

Machines/Components EC330B LC, EC330C L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C NL, EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD Part No: Designation Class Hook no Used when Remark

14560123 Socket wrench HYD -----Hydraulic cylinder piston, loosening and tightening D=105

Machines/Components EC200B, EC210B, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LR, EC240C NL, EC250D L, EC250D LR, EC250D NL, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D WH, EC330B LC, EC330C L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC360C L, EC360C NL, EC380D L, EC380D NL, EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D L, ECR235C L, ECR305C L Part No: Designation Class Hook no Used when Remark

2014-11-17

14560124 Socket wrench HYD -----Hydraulic cylinder piston, loosening and tightening D=95

Volvo Construction Equipment

3:29

3. Tightening and Loosening tools Machines/Components EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC160B LC, EC160B NLC, EC160C L, EC160C NL, EC160D L, EC180B LC, EC180C L, EC180D L, EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LR, EC210C N, EC210C NL, EC220D L, EC235C LD, EC235C NL, EC235D NL, ECR235C L, EW145B Part No: Designation Class Hook no Used when Remark

14560125 Socket wrench HYD -----Hydraulic cylinder piston, loosening and tightening D=85

Machines/Components EC160B LC, EC160B NLC, EC160C L, EC160C NL, EC160D L, EC180B LC, EC180C L, EC180D L Part No: Designation Class Hook no Used when Remark

14560126 Socket wrench HYD -----Hydraulic cylinder piston, loosening and tightening D=75

Machines/Components EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LR, EC240C NL, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LR, EC290C NL, EC55B, EC55C, EC60C, ECR145C L, ECR58, ECR88, EW145B, EW55B, EW60C

3:30

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

14560127 Socket wrench HYD -----Hydraulic cylinder piston, loosening and tightening D=65

Machines/Components EC55B, EC55C, EC60C, ECR58, ECR88, EW55B, EW60C Part No: Designation Class Used when Remark

88830106 Hook spanner HYD Loosening / tightening hydraulic cylinder pistons Replaces 11668534, 11668540 and 11668541

Machines/Components EC160, EC160 W, EW140, EW160 Part No: Designation Class Used when

14360003 Socket BAS Non-return valve, removing, installing

Machines/Components EC150, EC150 LC, EW130, EW150

2014-11-17

Volvo Construction Equipment

3:31

3. Tightening and Loosening tools Part No: Designation Class Used when

14360005 Socket BAS Non-return valve, removing, installing

Part No: Designation Class Used when

14360014 Socket BAS Non-return valve, removing, installing

Part No: Designation Class Used when

14360017 Socket BAS Non-return valve, removing, installing

Part No: Designation Class Used when

14360019 Socket BAS Non-return valve, removing, installing

Machines/Components EC150, EC150 LC, EW130, EW150

Machines/Components EC280, EC340, EC390

Machines/Components EC150, EC150 LC, EW130, EW150

3:32

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Used when

14360021 Socket BAS Non-return valve, removing, installing

Part No: Designation Class Hook no Used when

9993724 Socket wrench HYD 9999819 Loosening / tightening hydraulic cylinder pistons

Machines/Components EC150, EC150 LC, EW130, EW150

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS Part No: Designation Class Hook no Used when Remark

89130 Wrench HYD -----Cylinder overhauling 3 in., 3 1/2 in., 4 in., 4 1/2 in.

Machines/Components G700, G710B, G720B, G726B, G730B, G740B, G746B, G780B, L110F, L110G, L120F, L120G, L60F, L70F, L90F Part No: Designation Class Hook no Used when Remark

89131 Wrench HYD -----Cylinder overhauling 5 in.

Machines/Components G700, G710B, G720B, G726B, G730B, G740B, G746B, G780B

2014-11-17

Volvo Construction Equipment

3:33

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

88830005 Wrench HYD 9999846 Reconditioning of hydraulic cylinder Size: 4"

Machines/Components G930, G940, G946, G960, G970, G976, G990 Part No: Designation Class Hook no Used when Remark

88830006 Wrench HYD 9999846 Reconditioning of cylinder Size: 4.6"

Machines/Components G930, G940, G946, G960, G970, G976, G990 Part No: Designation Class Hook no Used when Remark

88830007 Wrench HYD 9999846 Reconditioning of cylinder Size: 5"

Machines/Components G930, G940, G946, G960, G970, G976, G990 Part No: Designation Class Hook no Used when Remark

88830008 Wrench HYD 9999846 Reconditioning of cylinder Size: 6.5"

Machines/Components G930, G940, G946, G960, G970, G976, G990

3:34

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

88830009 Wrench HYD 9999846 Reconditioning of cylinder Size: 6"

Machines/Components G930, G940, G946, G960, G970, G976, G990 Part No: Designation Class Used when Remark

88830348 Spanner EXT Use to access the inner mounting nut of the fuel injection pump. For Tier3, replaces 88830318

Machines/Components Dieselmax 444, Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Used when Remark

14360061 Socket BAS Plug, removing Is replacing 14160529

Part No: Designation Class Hook no Used when

9993205 Spanner TRA 9989353 Stator wheel in torque converter, removing and installing

Machines/Components EC280, EC340, EC390

Machines/Components HT130, HT132

2014-11-17

Volvo Construction Equipment

3:35

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when

9993577 Spanner EXT 9512762 Solenoids gear selector valve, removing and installing

Part No: Designation Class Used when Remark

88830105 Wrench EXT Installing and removing coupling Used when installing hose rupture valve

Part No: Designation Class Hook no Used when Remark

9993741 Socket EXT 9989353 Proppeller shaft, removing and installing N=15 mm

Machines/Components HT90

Machines/Components BL71, BL71 PLUS

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, L110E, L110F, L120E, L120F, L60E, L60F, L60G, L60G Z, L70E, L70F, L70G, L90E, L90F, L90G, L90G Z Part No: Designation Class Hook no Used when Remark

9993742 Socket EXT 9989353 Proppeller shaft, removing and installing N=16 mm

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, L120C, L120D, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L90D, L90D OR

3:36

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

9996785 Socket EXT 9989353 Propeller shaft, removing and installing N=17 mm

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40 Part No: Designation Class Hook no Used when Remark

9998002 Socket EXT 9989353 Proppeller shaft, removing and installing N=18mm

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40 Part No: Designation Class Hook no Used when Remark

9993743 Socket EXT 9989353 Proppeller shaft, removing and installing N=19 mm

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, HT90 Part No: Designation Class Hook no Used when Remark

9996369 Socket EXT 9989353 Proppeller shaft, removing and installing N=9/16"

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, L120B Part No: Designation Class Hook no Used when Remark

2014-11-17

88830167 Oil filter wrench BAS 9988587 Removing and installing filters Diameter 50mm - 250mm

Volvo Construction Equipment

3:37

3. Tightening and Loosening tools Machines/Components DD100, DD100HF, EC140D L, EC140D LM, EC15D, EC160D L, EC160D NL, EC170D, EC170D L, EC180D L, EC18D, EC200D, EC20D, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235D NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC340D L, EC350D, EC350D L, EC350E L, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC80D, ECR145D L, ECR235D L, ECR58D, ECR88D, EW160E, EW180E, EW205D, L120G Z, L60G Z, L90G Z, P4370B, PL3005D, PL4809D, PT220, PT220RH, SD110 Part No: Designation Class Hook no Used when Remark

9996671 Oil filter wrench BAS 9988593 Removing filter 94 mm

Machines/Components D5D, DD100, DD100HF, EC140C, EC140C L, EC140C LM, EC160C L, EC160C NL, EC180C L, EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, ECR145C L, ECR235C L, ECR305C L, EW140C, EW140D, EW145B, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D, FC2121C, FC2421C, FC2924C, FC3329C, L110E, L120E, L150E, L180E, L180E HL, L180F HL, L220E, L50E, L60E, L60G, L60H, L70E, L70G, L70H, L90E, L90G, L90H, PT2509, PT2519, SD110 Part No: Designation Class Hook no Used when Remark

9996672 Oil filter wrench BAS 9988593 Removing filter 108 mm

Machines/Components D16E, EC170D, EC170D L, EC200B, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, 3:38

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools EC290C LR, EC290C NL, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC330C L, EC330C LD, EC340D L, EC350E L, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, ECR305C L, EW145B, EW205D, FB2800C, FBR2800C, L105, L110F, L110G, L120F, L120G, L150E, L150F, L150G, L150H, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L330E, L350F, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, PL4608, PL4611, PL4809D Part No: Designation Class Hook no Used when Remark

9996864 Oil filter wrench BAS 9988593 Removing filter 120 mm

Machines/Components A40E, A40E FS, HTE305, HTL305, HTL306, HTL307, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120H, L150E, L150F, L150G, L150H, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L330E, L350F, L60F, L60G, L70F, L70G, L90E, L90F, L90G Part No: Designation Class Used when

9999179 Oil filter wrench BAS Removing filter

Part No: Designation Class Hook no Used when

11666167 Disassembly tool BAS 9999811 Removing water trap

Machines/Components EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180C L, EC180D L, EC200B, EC200D, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, 2014-11-17

Volvo Construction Equipment

3:39

3. Tightening and Loosening tools EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55C, EC60C, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, ECR58D, ECR88D, EW140C, EW140D, EW145B, EW160C, EW160D, EW160E, EW180C, EW180D, EW180E, EW205D, EW210C, EW210D, EW60C, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L330E, L350F, L60E, L60F, L60G, L60G Z, L60H, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H, PL3005D, PL4608, PL4611, PL4809D Part No: Designation Class Hook no Used when

88830032 Wrench EXT -----Removing and installing gas filling valve

Machines/Components HB100, HB150

3:40

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

88800070 Spanner ENG 9999835 Used for injection pipes 17 mm

Machines/Components D1.1A, D1.7A, D4H, D6H, D8H, DD110B, DD120B, DD140B, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC350D, EC350D L, EW140D, EW160D, EW160E, EW180D, EW180E, EW210D, G930B, G930C, G940B, G940C, G946B, G946C, G960B, G960C, General D4 T4F, General D6 T4F, General D8 T4F, L110G, L110H, L120G, L120H, L20F, L25F, L30B, L35B, L45G, L50G, L60G, L60H, L70G, L70H, L90G, L90H, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, PL3005D, SD115, SD135 Part No: Designation Class Hook no Used when Remark

2904636 Spanner ENG -----Used for injection lines 14mm

M200873A

Machines/Components D3D, L110G, L120G, L150H, L180H, L220H, L250G, L250H, L60G, L70G, L90G Part No: Designation Class Used when Remark

2014-11-17

88830339 Spanner BAS Use to remove and replace high pressure fuel lines. For Tier4

Volvo Construction Equipment

3:41

3. Tightening and Loosening tools Part No: Designation Class Used when Remark

88830309 Injection pump tool EXT Use to remove the gear from the fuel injection pump shaft. For Tier3

Machines/Components Dieselmax 444, Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C

M201049A

Part No: Designation Class Hook no Used when

2906246 Tool ENG -----used for toothed belt guard locking screw

Machines/Components D3D, L20B, L20F, L25B, L25F, L30B, L35B Part No: Designation Class Hook no Used when Remark

88830179 Wrench EXT 9999811 Torque of turbo 14 mm

Machines/Components A35F, A35F FS, A35G, A35G FS, D13F, D13H, D13J, D13SDLG, EC340D L, EC350E L, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, General D13 T4F, General D16 T4F, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, PL4809D Part No: Designation Class

3:42

13877139 Wrench EXT

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

1159080 Sleeve EXT 9989353 Removing pulley on alternator Used together with 9809753

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS Part No: Designation Class Hook no Used when Remark

9809753 Sleeve EXT 9999811 Removing pulley on alternator Used together with 1159080

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS Part No: Designation Class Used when

Remark

88830338 Sleeve EXT Use to fit and remove the injector sleeves. The sleeves are pre-fitted on cylinder head assemblies. For Tier4

Machines/Components Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C

2014-11-17

Volvo Construction Equipment

3:43

3. Tightening and Loosening tools Part No: Designation Class Used when

88880084 Disassembly tool ENG Disassembly air hose 6mm on EATSengine

Machines/Components A35G, A35G FS, A40G, A40G FS, DD105, EC350E L, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480E HR, EC480E L, EC480E LD, EC480E LR, General D13 T4F, General D16 T4F, L150H, L180H, L180H HL, L220H, L250H Part No: Designation Class Used when

88880085 Disassembly tool ENG Disassembly air hose 8mm on EATSengine

88830341 Wrench BAS Removal of the fuel filter. For Tier4

Machines/Components Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C

3:44

Volvo Construction Equipment

2014-11-17

3. Tightening and Loosening tools Part No: Designation Class Hook no Used when Remark

14546451 Torque multiplier TRA -----Track gearbox overhaul Weight: 170 Kg,

Machines/Components APR90A, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD

2014-11-17

Part No: Class Used when

88830363 ENG Six Nicks SN8 tool

Part No: Class Used when

88830364 ENG Six Nicks SN5 tool

Volvo Construction Equipment

3:45

3. Tightening and Loosening tools

3:46

Volvo Construction Equipment

2014-11-17

4. Lifting equipment Part No: Designation Class Used when Remark

11668007 Standard Jack Single EXT Machine, lift 15 000 kg / 33 000 lbs

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, A60H, AWB15, AWB40B, AWB40C, L105, L110E, L110F, L110G, L110H, L120C, L120E, L120F, L120G, L120G Z, L120H, L150C, L150C LB, L150E, L150F, L150G, L150H, L180C, L180C CO, L180C HL, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L350F, L50C, L50C OR, L60E, L60F, L60G, L60G Z, L60H, L70C, L70E, L70F, L70G, L70H, L90C, L90C OR, L90E, L90F, L90G, L90G Z, L90H, T450D Part No: Designation Class Used when Remark

11668008 Standard Jack Double EXT Machine, lift 15 000 kg / 33 000 lbs

Machines/Components A20C, A25C, A25C 4x4, A25F, A25G, A30C, A30F, A30G, A35C, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, A60H Part No: Designation Class Used when Remark

2014-11-17

11668010 Wheel forklift EXT Wheels, removing and installing Max 2000Kg / 4400 lbs

Volvo Construction Equipment

4:1

4. Lifting equipment Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, A60H, ABG5770, ABG5870, ABG6870, AWB40B, AWB40C, BL60, BL60B, BL61, BL61 PLUS, BL61B, BL70, BL70B, BL71, BL71 PLUS, BL71B, G930, G930B, G930C, G940, G940B, G940C, G946, G946B, G946C, G960, G960B, G960C, G970, G976, G990, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L350F, L60E, L60F, L60G, L60G Z, L60H, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H, P5770C ABG, P5870C ABG, P6870C ABG, P7170, PF6160, PF6170, SD100D, SD100F, SD105, SD110, SD110B, SD116DX, SD116F, SD130, SD200DX, SD200F, SD45, SD45D, SD45F, SD70, SD70D, SD70F, SD77, SD77DX, SD77F, T450D, test training knud Part No: Designation Class Hook no Used when Remark

9998547 Lifting tool EXT 9999818 Lifting heavy components Max: 2000 Kg / 4,400 lbs

Machines/Components A25D, A25D 4x4, A30D, A35D, A40D, D12C, D12D, D16E, D16F, D16H, D4D, D4E, D4H, D5E, D6D, D6E, D6H, D7E, D9A, EC200D, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC235D NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC330B LC, EC330C L, EC330C LD, EC340D L, EC350E L, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC80D, EW140C, EW140D, EW160C, EW160D, EW180C, EW180D, EW205D, EW210C, EW210D, G710B, G720B, G726B, G730B, G740B, G746B, G780B, G930, G930B, G940, G940B, G946, G946B, G960, G960B, G970, G976, G990, L105, L110E, L110F, L120E, L120F, L120G Z, L150E, L150F, L150G, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L220E, L220F, L30B, L330E, L350F, L35B, L50E, L60E, L60F, L60G, L60G Z, L70E, L70F, L70G, L90E, L90F, L90G, L90G Z, MT2000, P5770C ABG, P5870C ABG, P6870C ABG, P7820C ABG, P8820C ABG, PL3005D, PL4809D, SD100D, SD100F, SD105, SD116DX, SD116F, SD130, SD200DX, SD200F Part No: Designation Class Used when Remark

11668012 Lifting tool EXT Transmission, removing and installing Max: 500 kg / 1100 lbs

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A30C, A30D, A30E, A30F, A35C, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, A60H, T450D

4:2

Volvo Construction Equipment

2014-11-17

4. Lifting equipment Part No: Designation Class Used when Remark

11668016 Lifting tool EXT Engine, removing and installing Max.: 2,500 kg / 5,510 lbs. Where applicable, this tool is used instead of 9996052

Machines/Components A25D, A25D 4x4, A30D, A35D, A40D, D12C, D12D, D9A, D9B, L150E Part No: Designation Class Used when Remark

88830051 Lifting tool EXT Lifting engine Max. load: 2,400 kg / 5,290 lbs. Chains in the picture are supplied with the tool.

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A30D, A30E, A30F, A35D, A35E, A35E FS, A35F, A35F FS, A40D, A40E, A40E FS, A40F, A40F FS, D11F, D11H, T450D Part No: Designation Class Used when Remark

88830095 Lifting tool EXT Lifting drum User manual can be found in FGI 080. Use together with adapter 88830140, or 88830141, or 88830142

Machines/Components DD110B, DD120B, DD140B, MT2000, SD110B, SD115, SD135, SD75

2014-11-17

Volvo Construction Equipment

4:3

4. Lifting equipment Part No: Designation Class Used when Remark

88830140 Adapter EXT Lifting drum User manual can be found in FGI 080. Use together with lifting tool 88830095

Part No: Designation Class Used when Remark

88830141 Adapter EXT Lifting drum User manual can be found in FGI 080. Use together with lifting tool 88830095

Part No: Designation Class Used when Remark

88830142 Adapter EXT Lifting drum User manual can be found in FGI 080. Use together with lifting tool 88830095

Machines/Components MT2000

Machines/Components DD110B, DD120B, DD140B, SD110B, SD115, SD135, SD75

4:4

Volvo Construction Equipment

2014-11-17

4. Lifting equipment Part No: Designation Class Used when Remark

88830352 Adapter EXT Lifting drum User manual can be found in FGI 080. Use together with lifting tool 88830095

Machines/Components DD110B, DD120B, DD140B, SD110B, SD115, SD135, SD75 Part No: Designation Class Used when Remark

88830201 Lifting tool EXT Lifting drum Max Load 914 Kg

Part No: Designation Class Used when Remark

88830202 Lifting tool EXT Lifting drum drive plate Max load: 1435 Kg

Part No: Designation Class Used when Remark

88830203 Lifting tool EXT Lifting drum eccentric Max load: 2049 Kg

Machines/Components SD110, SD110B

Machines/Components SD110, SD110B, SD110C

Machines/Components SD110, SD110B

2014-11-17

Volvo Construction Equipment

4:5

4. Lifting equipment Part No: Designation Class Used when Remark

88830222 Lifting tool EXT To lift drum on COA machine Max load 785kg

Part No: Designation Class Used when Remark

88830223 Lifting tool EXT To lift drum on COA machine Max load 2175kg

Part No: Designation Class Used when Remark

88830224 Lifting tool EXT To lift drum on COA machine Max load 409kg

Machines/Components DD100, DD100HF, DD90A

Machines/Components DD100, DD100HF

Machines/Components DD100, DD100HF, DD90A

4:6

Volvo Construction Equipment

2014-11-17

4. Lifting equipment Part No: Designation Class Used when

88830169 Lifting tool EXT Removin engine from machinel

Part No: Designation Class Used when

88830218 Guide EXT To keep the eccentric saft level doring removal and installation. Use togehter with lifting tool 88830095

Machines/Components SD110, SD110B

Remark

Part No: Designation Class Used when Remark

88830219 Guide EXT To keep the eccentric saft level doring removal and installation. Use together with lifting tool 88830095

Machines/Components DD110B, DD120B, DD140B, SD110B, SD115, SD135, SD75 Part No: Designation Class Used when Remark

2014-11-17

88830220 Guide EXT To keep the eccentric saft level doring removal and installation. Use together with lifting tool 88830095

Volvo Construction Equipment

4:7

4. Lifting equipment Part No: Designation Class Used when Remark

Part No: Designation Class Used when

88830221 Guide EXT To keep the eccentric saft level doring removal and installation. Use together with lifting tool 88830095

Remark

88830226 Guide EXT To keep the eccentric saft level doring removal and installation. Use together with lifting tool 88830095

Part No: Designation Class Hook no Used when

9998264 Lifting tool ENG 9988591 Camshaft

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B, EC340D L, EC350E L, EC380D HR, EC380D L, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480E HR, EC480E L, EC480E LD, EC480E LR, General D13 T4F, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, PL4809D, T450D

4:8

Volvo Construction Equipment

2014-11-17

4. Lifting equipment Part No: Designation Class Used when Remark

88800352 Lifting tool EXT Rocker arm bracket Replaces 9998255, 9990046 and 9990185

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B, EC330C L, EC330C LD, EC340D L, EC350E L, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, General D13 T4F, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L350F, PL4608, PL4611, PL4809D, T450D Part No: Designation Class Hook no Used when Remark

88880003 Bracket EXT -----Lift of double rocker arm bridge, used together with 88800352 Delivered as kit with 12 pcs.

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, D11F, D11H, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B, EC330C L, EC330C LD, EC340D L, EC350E L, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, General D13 T4F, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L350F, PL4608, PL4611, PL4809D, T450D

2014-11-17

Volvo Construction Equipment

4:9

4. Lifting equipment Part No: Designation Class Hook no Used when

9998257 Lifting tool EXT 9999818 Engine, removing and installing

Machines/Components EC200D, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC235D NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC340D L, EC350E L, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC80D, EW205D, L180E, L180E HL, L220E, PL3005D, PL4809D Part No: Designation Class Used when Remark

11668014 Lifting equipment EXT Hub, removing and installing Max: 500 kg / 1100 lbs

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, A60H, AH56E, AH56F, AH56G, AH64, AH64D, AH64E, AH64F, AH64J, AH64K, AH64L, AHW64M, AHW64N, AHW64O, AHW71L, AHW71M, AHW71N, AHW71O, AHW71P, AHW71Q, L105, T450D

4:10

Volvo Construction Equipment

2014-11-17

4. Lifting equipment Part No: Designation Class Used when Remark

11668015 Lifting tool EXT Transmission, removing and installing Max: 500 kg / 1100 lbs

Machines/Components 5350, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, T450D Part No: Designation Class Used when

11668017 Lifting tool EXT Transfer case, removing and installing

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS

2014-11-17

Volvo Construction Equipment

4:11

4. Lifting equipment Part No: Designation Class Used when Remark

88830244 Lifting equipment EXT Lifting and lowering fule tank Includes right and left side lifting equipment

Machines/Components L110H, L120H, L150H, L180H, L180H HL, L220H, L250H Part No: Designation Class Hook no Used when

9993621 Lifting eye right EXT 9999817 Transmission, removing and installing

Part No: Designation Class Hook no Used when Remark

88830227 Bracket right EXT 9999811 Transmission, removing and installing Replaces 9993681. User manual can be found in FGI 080.

Machines/Components L150D, L180D, L180D HL

Machines/Components 5350, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, T450D

4:12

Volvo Construction Equipment

2014-11-17

4. Lifting equipment Part No: Designation Class Hook no Used when Remark

88830228 Bracket left EXT 9999811 Transmission, removing and installing Repalces 9993682. User manual can be found in FGI 080.

11668011 Lifting tool EXT Transmission, removing and installing Max: 500 kg / 1100 lbs

Machines/Components A30C, A35C, A35D, A40, A40D, T450D Part No: Designation Class Hook no Used when

9996239 Lifting chain EXT 9999817 Components lifting

Machines/Components 8421H-19, 8421H-21, 8421H-5, A20C, A25C, A25C 4x4, A30C, A35C, A40, AH31, AH45, AH63, AHW71, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB10, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB40C, AWB41, AWB50, AWB50B, D10B, D11F, D11H, D13F, D13H, D13SDLG, D16F, D16H, D9A, D9B, EV80, FL1002, FL752, FL852, FL862, FL992, HT200, HT201, HT205, HT210, HT220, HTE300, HTE305, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L50E, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, PT1506, PT1560, PT1562, PT1563, PT1660, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519, TD103, TD122, TD164, TD40

2014-11-17

Volvo Construction Equipment

4:13

4. Lifting equipment Part No: Designation Class Used when Remark

88830163 Lifting tool EXT Hub, removing and installing Max: 500 Kg / 1100 lbs Replaces 9993802

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A40D, AH56H, AH56I, AH56J, AH64P, AH64Q, AH64R, AHW64, AHW90, APR70, APR70A, APR90, APR90A, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB40C, AWB41, AWB50, AWB50B, G930, G930B, G940, G940B, G946, G946B, G960, G960B, G970, G976, G990, L105, L110E, L110F, L110G, L110H, L120D, L120E, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L330D, L330E, L350F, L50D, L50E, L60E, L60F, L60G, L60G Z, L60H, L70D, L70E, L70F, L70G, L70H, L90D, L90E, L90F, L90G, L90G Z, L90H, P2390, T450D Part No: Designation Class Used when

11668009 Bogie Blocks EXT Bogie axle, Locking for lift

Machines/Components A20C, A25C, A25C 4x4, A25D, A25E, A25F, A30C, A30D, A30E, A30F, A35C, A35D, A40, A40D, T450D

4:14

Volvo Construction Equipment

2014-11-17

4. Lifting equipment Part No: Designation Class Used when

11668018 Bogie Blocks EXT Bogie axle, Locking for lift

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35E, A35F, A35G, A40E, A40F, A40G Part No: Designation Class Used when Remark

88830049 Bogie Blocks EXT Bogie axle, blocking when lifting Delivered as kit with 2 pcs.

Part No: Designation Class Hook no Used when

88830043 Lifting tool AXL 9999846 Brake piston, removing and installing

Machines/Components ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, P2390

2014-11-17

Volvo Construction Equipment

4:15

4. Lifting equipment Part No: Designation Class Hook no Used when Remark

9993807 Lifting tool TRA 9988586 Converter Max: 40 kg / 88 lbs

Machines/Components HT93, HT95, HTE110, HTE120, HTE125, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE305, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307 Part No: Designation Class Hook no Used when

9993616 Installation tool TRA 9988590 Clutch shaft, removing and installing

Machines/Components HT205, HT210, HT220, HT93, HT95, HTE110, HTE1160, HTE120, HTE125, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTE840, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307

4:16

Volvo Construction Equipment

2014-11-17

4. Lifting equipment Part No: Designation Class Used when

8932-00210 Lifting eye HYD Removing spherical bearing, travel motor

Machines/Components EC140 LCM, EC160B LC, EC160B NLC, EC160C L, EC160C NL, EC180C L, EC200B, EC210B, EC210B CN, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC240B CN, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D L, EC250D LR, EC250D NL, ECR145C L, SE210 LC-3 Part No: Designation Class Used when

8932-00250 Lifting eye HYD Removing spherical bearing, travel motor

Part No: Designation Class Hook no Used when

14527713 Lifting tool TRA -----Travel gearbox gear, lifting

Machines/Components SE210 LC-3

Machines/Components ECR58, ECR88

2014-11-17

Volvo Construction Equipment

4:17

4. Lifting equipment Part No: Designation Class Used when Remark

14609309 Lifting device TRA Travel gearbox, overhaul Max load 60Kg (0.013 lbs)

Machines/Components EC460B LC, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, PL3005D, PL4608, PL4611 Part No: Designation Class Hook no Used when Remark

11668023 Lifting tool EXT -----Engine, removing and installing Max. 500 kg (1100 lb)

Machines/Components MC110, MC110B, MC60B, MC70B, MC80, MC80B, MC90, MC90B Part No: Designation Class Hook no Used when Remark

4:18

9999954 Lifting equipment EXT -----Lifting components Max. load: 500 kg (1100 lb)

Volvo Construction Equipment

2014-11-17

11666172 Lifting eye HYD 9999818 Lifting hydraulic hammer M28 x 1,5

Machines/Components HB200, HB300, HB440, L20B, L20F, L25B, L25F Part No: Designation Class Hook no Used when Remark

11666175 Lifting eye HYD 9999818 Lifting hammer components M24 x 2

Machines/Components EC200B, EC210B, HB1100, HB1100 Plus, HB1400, HB1400 Plus, HB1700, HB1700 Plus

2014-11-17

Volvo Construction Equipment

4:19

4. Lifting equipment Part No: Designation Class Hook no Used when Remark

11666176 Lifting eye HYD 9999818 Lifting hammer components M27 x 2

Part No: Designation Class Hook no Used when Remark

11666177 Lifting eye HYD 9999818 Lifting hammer components M33 x 2

Machines/Components HB2400, HB2400 Plus

Machines/Components HB3200, HB3200 Plus, HB3800

4:20

Volvo Construction Equipment

2014-11-17

4. Lifting equipment Part No: Designation Class Hook no Used when

11668345 Lifting tool TRA -----Lift of B and C shaft

Machines/Components TLB1 2WD-A, TLB1 2WD-B, TLB1 4WD-A, TLB1 4WD-B Part No: Designation Class Hook no Used when

11668364 Lifting tool TRA -----Lifting B-C-E axles together

Part No: Designation Class Hook no Used when

11668386 Lifting tool TRA -----Clutch axles, lifting

Part No: Designation Class Hook no Used when

11668577 Lifting device AXL -----Lifting planetary carrier

Machines/Components TLB2 4WD-A, TLB2 4WD-B

Machines/Components APR70, APR70A, APR90, APR90A

2014-11-17

Volvo Construction Equipment

4:21

4. Lifting equipment Part No: Designation Class Used when Remark

88830057 Sleeve TRA Clutch axles, lifting Used together with 11668386

Part No: Designation Class Used when

88830313 Lifting tool EXT Use to safely lift and lower the engine, lifting brackets are purpose designed For Tier3

Remark

Machines/Components MC110C, MC115C, MC155C, MCT125C, MCT135C, MCT145C Part No: Designation Class Used when

88830346 Lifting tool BAS Lifting bracket for engine (front)

Machines/Components Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C

4:22

Volvo Construction Equipment

2014-11-17

4. Lifting equipment Part No: Designation Class Used when

88830347 Lifting tool BAS Lifting bracket for engine (rear)

Machines/Components Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Used when Remark

88830225 Lifting tool EXT Lifting axel 2 pices is needed to lift a axel. 4 is needed for lifte WLO-350 axel. User manual can be found in FGI 080.

Machines/Components AHW90, AWB30, AWB31

2014-11-17

Volvo Construction Equipment

4:23

4. Lifting equipment

4:24

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

11666013 Pump EXT Used together with 11666043, 11666044 or 11666045 Max working pressure 70 MPa, Gasket kit 9809727, Quick coupling:11705447, Hose:11705446

Machines/Components 8421H-19, 8421H-21, 8421H-5, A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, A60H, AHW90, AWB10, AWB15, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB40C, AWB41, AWB50, AWB50B, EC200B, EL70, EW140D, EW160D, EW180D, EW210D, FL802, HB1100, HB1100 Plus, HB1400, HB1400 Plus, HB1700, HB1700 Plus, HB2400, HB2400 Plus, HB3200, HB3200 Plus, HB3800, HST75, HT201, HT90, HTE110, HTE1160, HTE120, HTE125, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE305, HTE840, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L20B, L20F, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L25B, L25F, L330C, L330C LL, L330D, L350F, L50B, L50D, L50E, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, MC110B, P2390, TD122, TD40, TD63, TD73 Part No: Designation Class Used when Remark

88830175 Pump EXT Used for hydraulic jacks, replaces 11666041 Max working pressure 70 MPa, Spare parts: Coupling 11705447, Hose 11705446, repair kit 11666901

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, A60H, AHW90, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB10, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB41, AWB50, BL60, BL60B, BL61, BL61 PLUS, BL61B, BL70, BL70B, BL71, BL71 PLUS, BL71B, D10B, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D6E, D7D, D8H, D9A, D9B, EL70, EW140, EW140B, EW140C, EW140D, EW160, EW160B, EW160C, EW160D, EW180B, EW180C, EW210C, FL-IL1, FL-IL2, G930, G930B, G940, G940B, G946, G946B, G960, G960B, G970, G976, G990, HT205, HT210, HT220, HT93, HT95, HTE1160, HTE300, HTE305, HTE840, L105, L110E, L110F, L110G, L110H, L120D, L120E, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L330C, L330C LL, L330D, L330E, L350F, L45F, L45G, L50B, L50D, L50E, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70C, L70D, L70E, L70F, L70G, L70H, L90D, L90D OR, L90E, L90F, L90G, L90G Z, L90H, MC110, MC110B, MC60, MC70, MC80, MC80B, MC90, MC90B, MT-L3045, PGRF3402/3, T450D, TD103, Translation and Print test (internal use)

2014-11-17

Volvo Construction Equipment

5:1

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

11666046 Swivel nipple R -----Spare part for pump 11666013 and 88830175, can also be mounted on the different jacks for increased accessibility.

Machines/Components AWB15, AWB25, AWB40B, AWB40C, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H Part No: Designation Class Used when Remark

88830068 Jack EXT Different types of repair work 22 tons, stroke 13.5 mm, height 50 mm

Machines/Components ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, L350F

5:2

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

11666043 Jack EXT Bearing removing. Used together with 9809747, 11666013 and 88830175 5 tons, Coupling:9993758, Gasketkit: 9809730 (Is replacing 11666025)

Machines/Components 8421H-19, 8421H-21, 8421H-5, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB41, AWB50, AWB50B, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B, FL802, HST75, HT90, HT93, HT95, HTE110, HTE1160, HTE120, HTE125, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTE840, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150G, L150H, L180G, L180H, L220G, L220H, L250G, L250H, L330D, L330E, L350F, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, MC110, MC60, MC70, MC80, MC90

2014-11-17

Volvo Construction Equipment

5:3

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

9809747 Puller EXT 9999820 Bearing removing. Used together with 11666043 and 11666013 (Is replacing 11666026)

Machines/Components 8421H-19, 8421H-21, 8421H-5, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB41, AWB50, AWB50B, D16E, D9A, D9B, FL802, HST75, HT90, HT93, HT95, HTE110, HTE1160, HTE120, HTE125, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTE840, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150G, L180G, L220G, L250G, L330D, L330E, L350F, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, MC110, MC60, MC70, MC80, MC90 Part No: Designation Class Used when Remark

11666042 Counterhold EXT Pivot pin, replacing Used together with 9809747

Machines/Components L110E, L110G, L110H, L120E, L120G, L120H

5:4

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

Remark

11666054 Jack EXT -----Used together with 11666013 or 88830175. Fits puller bolt M20, capacity 13 tons. New material aluminum. Replaces 11666044. Spare parts: Coupling 9993758, gasket kit 11666903.

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB10, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB40C, AWB41, AWB50, AWB50B, BL60, BL60B, BL61, BL61 PLUS, BL61B, BL70, BL70B, BL71, BL71 PLUS, BL71B, D10B, D11F, D11H, D12C, D12D, D13F, D13H, D13SDLG, D16E, D16F, D16H, D6E, D7D, D8H, D9A, D9B, EL70, EW140C, EW160C, FL-IL1, FL-IL2, HT201, HT205, HT210, HT220, HT90, HT93, HT95, HTE110, HTE1160, HTE120, HTE125, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTE400, HTE840, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150D, L150F, L150G, L150H, L180D, L180D HL, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L20B, L20F, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L25B, L25F, L330C, L330C LL, L350F, L45F, L45G, L50B, L50D, L50E, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70C, L70D, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H, MT-L3045, P2390, TD103, TD122, TD40, TD63, TD73 Part No: Designation Class Hook no Used when Remark

2014-11-17

88830127 Plate EXT 9999814 Support plate installed on underside of cylinder to enable use of suitable sleeve. Fits 11666054

Volvo Construction Equipment

5:5

5. Pullers and Pressing equipment Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, FL-IL1, FL-IL2 Part No: Designation Class Hook no Used when Remark

88830128 Socket EXT 9988588 Sleeve used for 88830127 if there is a need for longer puller length on cylinder. Used together with 88830127

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, FL-IL1, FL-IL2 Part No: Designation Class Used when

Remark

Part No: Designation Class Used when Remark

88830160 Jack EXT Used together with 11666013 or 11666041. Fits puller bolt M24, capacity 18 tons Aluminium. Spare parts: Coupling 9993758, gasket kit 9999298

88830132 Press tool EXT Changing bushings on FS-cylinders and cross stay. Diameter 110 mm. Used together with 11666055 and 11666013 or 88830175 (spare parts, see 88830144)

Machines/Components A35E, A35E FS, A40E, A40E FS

5:6

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

9993770 Press tool EXT 9988587 Hub, dismantling D=300mm M75x2 - 2 3/4"UN16

Machines/Components A25E, A25E 4x4, A25F, A25G, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB40C, AWB41, AWB50, G930, G940, G946, G960, G970, G976, G990, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H Part No: Designation Class Hook no Used when Remark

9993771 Press tool EXT 9988587 Hub, dismantling D=204mm M75x2 - 2 3/4"UN16

Machines/Components ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB10, AWB15, D12C, D12D, HST75, HT205, HT210, HT220, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTL206, HTL220, HTL221, HTL222, HTL222B, P2390, TD103, TD63, TD73 Part No: Designation Class Used when

88830354 Press tool EXT Mount the sealing on wetbrake axle hub

Machines/Components A25F, A25G, A30F, A30G, AHW64

2014-11-17

Volvo Construction Equipment

5:7

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

88830125 Adapter plate AXL 9999814 Adapter plate used together with, e.g., 9993771. D = 204 mm, Height = 50 mm

Machines/Components ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC Part No: Designation Class Used when Remark

88830040 Puller AXL Removing planetary gear Bolts included

Machines/Components ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, P2390 Part No: Designation Class Hook no Used when

Remark

11666055 Jack EXT -----Used together with 11666013 or 88830175. Fits puller bolt M30, capacity 26 tons. New material aluminum. Replaces 11666045. Spare parts: Coupling 9993758, gasket kit 11666904

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AWB40, D12C, EC200B, EL70, HB1100, HB1100 Plus, HB1400, HB1400 Plus, HB1700, HB1700 Plus, HB2400, HB2400 Plus, HB3200, HB3200 Plus, HB3800, HTE305, HTL305, HTL306, HTL307, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150D, L150E, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220G, L220H, L250G, L250H, L330C, L330C LL, L330D, L350F, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, MC110B, MC80B, MC90B, TD122

5:8

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

11666031 Jack EXT Used together with 11666013 and 88830175 50 tons, Gasket kit:11706852 (included in 14290046)

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A35D, A40, A40D, AWB25, EL70, L350F, L50B, L70B Part No: Designation Class Hook no Used when Remark

11666032 Pressure head EXT 9999846 For M36 puller bolt Fits 11666031

Part No: Designation Class Used when

14290046 Track pin press EXT Driving out/in track pin

Machines/Components L330E

Machines/Components ABG5820, ABG6820, ABG7820, ABG7820B, ABG8820, ABG8820B, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC140E, EC150, EC200, EC230, EC300, EC450, EC650, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR58D, ECR88D, FB2800C, FBR2800C, P6820C ABG, P7820C ABG, P8720B, P8820C ABG

2014-11-17

Volvo Construction Equipment

5:9

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

88830145 Pin kit EXT Track link pin, installing and removing Used together with 14290046

Part No: Designation Class Hook no Used when Remark

14548448 Pump EXT -----Track link pin, installing and removing With HD tube, used together with 14548449

Machines/Components EC135B LC, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC140E, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180C L, EC180D L, EC200D, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B F, EC290B FX, EC290B LC, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360B LC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55B, EC55C, EC60C, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, ECR58, ECR88, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, PL3005D, PL4611, PL4809D

5:10

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

14548449 Track pin press EXT -----Track link pin, installing and removing 150 Ton, used together with pump 14548448 and pin kit 14548450

Machines/Components EC340D L, EC350D, EC350D L, EC350E L, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, PL3005D, PL4809D Part No: Designation Class Hook no Used when Remark

14548450 Pin kit EXT -----Track link pin, installing and removing Pin size: B9

14560748 Track pin press EXT -----Track link pin, installing and removing 100 Ton, used together with pump 14548448 and pin kit 14566479

Volvo Construction Equipment

5:11

5. Pullers and Pressing equipment EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55B, EC55C, EC60C, EC700C HR, EC700C L, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, ECR58, ECR88, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, PL3005D, PL4611, PL4809D Part No: Designation Class Hook no Used when Remark

14566479 Pin kit EXT -----Track link pin, installing and removing Kit with pin size: B4, B60, B6B, B7B

Machines/Components EC135B LC, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC140E, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180C L, EC180D L, EC200D, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B F, EC290B FX, EC290B LC, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55B, EC55C, EC60C, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, ECR58, ECR88, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, PL3005D, PL4611, PL4809D Part No: Designation Class Hook no Used when Remark

9993725 Puller bolt EXT 9512762 + 9988573 Pivot pin, removing M20 L155

Machines/Components AHW71, AWB50, EW140C, EW140D, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D, HTE1160, HTE840, L110E, L110G, L120E, L120G, L120G Z, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L180F HL, L180G HL, L220D, L220E, L50D, L50E, L60E, L60F, L60G, L60G Z, L60H, L70C, L70D, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H

5:12

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

9993714 Puller bolt EXT 9989355 + 9988573 Pivot pin, removing M20 L450 +9993717

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB40, AWB41, BL60, BL60B, BL61, BL61 PLUS, BL61B, BL70, BL70B, BL71, BL71 PLUS, BL71B, D1.7A, D12C, D12D, D5D, D9A, D9B, EW140C, EW160C, EW180C, EW210C, FL-IL1, FL-IL2, HTE202, HTE204, HTE205, HTE210, HTE220, HTE300, HTE305, HTL305, HTL306, HTL307, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150D, L150G, L150H, L180D, L180D HL, L180G, L180G HL, L180H, L180H HL, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L50B, L50D, L50E, L60E, L60F, L60G, L60G Z, L60H, L70C, L70D, L70E, L70F, L70G, L70H, L90E, L90G, L90G Z, L90H, MC110B, MC80B, MC90B, TD103, TD63, TD73 Part No: Designation Class Hook no Used when Remark

9993713 Puller bolt EXT 9989355 + 9988573 Pivot pin, removing M20 L700 +9993717

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AWB10, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB40C, AWB41, AWB50, AWB50B, D10B, D16E, D4D, D4H, D5E, D6D, D6E, D6H, D7D, D7E, D8H, EL70, HT130, HT132, HT200, HT201, HT205, HT210, HT220, HT90, HT93, HT95, HTE110, HTE120, HTE125, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L330C, L330C LL, L50D, L50E, L60E, L60F, L60G, L60G Z, L60H, L70C, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H, TD103, TD122, TD63, TD73 Part No: Designation Class Hook no Used when Remark

9993791 Puller bolt EXT 9989355 + 9988573 Pivot pin, removing M20 L1000 +9993717

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A30D, A30E, A35D, A35E, A35E FS, A40D, A40E, A40E FS, AWB20, D11F, D11H, D12C, D12D, D13F, D13H, D13SDLG, D16F, D16H, HTE400, L20B, L20F, L25B, L25F, L45F, L45G, L50D, L50F, L50G, TD40

2014-11-17

Volvo Construction Equipment

5:13

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

9993717 Quick nut R 9989358 General M20 included in pull rods

Machines/Components A20C, A25C, A25C 4x4, A25D, A25E, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A40, AWB15, AWB25, AWB30, AWB31, AWB40B, AWB40C, AWB50, AWB50B, D1.7A, D11F, D11H, D12C, D12D, D13F, D13H, D13SDLG, D16E, D16F, D16H, D4D, D4H, D5D, D5E, D6D, D6E, D6H, D7E, D8H, HT93, HT95, HTE110, HTE1160, HTE120, HTE125, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE400, HTE840, HTL206, HTL220, HTL221, HTL222, HTL222B, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L350F, L50D, L50E, L60F, L60G, L60G Z, L60H, L70C, L70D, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, MC110B, MC80B, MC90B Part No: Designation Class Hook no Used when Remark

9993722 Support EXT 9988587 x 3 Pivot pin, removing D=21mm, 2x 100mm legs and 2x 200mm legs

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AH54, AH56E, AH56F, AH56G, AH64, AH64D, AH64E, AH64F, AH64J, AH64K, AH64L, AHW64M, AHW64N, AHW64O, AHW71, AHW71L, AHW71M, AHW71N, AHW71O, AHW71P, AHW71Q, AHW90, AWB10, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB41, AWB50, D1.1A, D1.7A, D10B, D11F, D11H, D12C, D12D, D13F, D13H, D13SDLG, D16E, D16F, D16H, D4D, D4H, D5D, D5E, D6D, D6E, D6H, D7D, D7E, D8H, D9A, D9B, EL70, EW140C, EW140D, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D, HT130, HT132, HT200, HT201, HT205, HT210, HT220, HT90, HT93, HT95, HTE110, HTE1160, HTE120, HTE125, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE400, HTE840, HTL206, HTL220, HTL221, HTL222, HTL222B, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L330C, L330C LL, L45F, L45G, L50B, 5:14

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment L50D, L50E, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70C, L70D, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H, MT-L3045, T450D, TD102, TD103, TD122, TD45, TD61, TD63, TD71, TD73 Part No: Designation Class Used when

88830441 Support HYD Cylinde bush assembling

Part No: Designation Class Hook no Used when Remark

9993686 Installation tool EXT 9999835 Rear steering cylinder pin, installing M24 L=95

Machines/Components L110F, L120F, L50D, L50E, L70C, L70D Part No: Designation Class Used when Remark

14360030 Puller bolt EXT Bushing, removing, installing M24 L = 400

Machines/Components ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC Part No: Designation Class Used when Remark

14360031 Puller bolt EXT Bushing, removing, installing M24 L = 600

Machines/Components A25F, A25G, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, MC110B, MC80B, MC90B, PT125

2014-11-17

Volvo Construction Equipment

5:15

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

14360032 Puller bolt EXT Bushing, removing, installing M24 L = 800

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, EC140C L, EC140C LM, EC160C L, EC160C NL, EC180C L, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290C L, EC290C LD, EC290C LR, EC290C NL, ECR145C L, ECR235C L, L180F HL, L180G HL, L180H HL Part No: Designation Class Hook no Used when Remark

9993647 Puller bolt EXT 9988572 Pivot pin, removing M30 L300 +9993733

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40 Part No: Designation Class Hook no Used when Remark

9993650 Puller bolt EXT 9988572 Pivot pin, removing M30 L450 +9993733

Machines/Components A20C, A25C, A25C 4x4, A25F, A25G, A30C, A30F, A30G, A35C, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, EL70, EW140C, EW160C, EW180C, EW210C, L110F, L110G, L110H, L120F, L120G, L120H, L350F, L60F, L60G, L70F, L70G, L90G Part No: Designation Class Hook no Used when Remark

9993651 Puller bolt EXT 9988572 Pivot pin, removing M30 L650 +9993733

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A35D, A40, A40D, EC200B, ECR235D L, EL70, EW140C, EW140D, EW160C, EW160D, EW180C, EW210C, HB1100, HB1100 Plus, HB1400, HB1400 Plus, HB1700, HB1700 Plus, HB2400, HB2400 Plus, HB3200, HB3200 Plus, HB3800, L105, L110G, L110H, L120G, L120G Z, L120H, L150D, L150E, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F HL, L180G, L180G HL, L180H, L220E, L220G, L220H, L250G, L250H, L330C,

5:16

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment L330C LL, L330D, L330E, L350F, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H Part No: Designation Class Hook no Used when Remark

9993652 Puller bolt EXT 9988572 Pivot pin, removing M30 L1000 +9993733

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A35D, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40F, A40F FS, A40G, A40G FS, L105, L150E, L180D, L180E, L180E HL, L220E, L330C, L330C LL, L330D, L330E, L350F Part No: Designation Class Hook no Used when Remark

9993733 Quick nut R 9999813 General M30 included in pull rods

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, HB1100, HB1100 Plus, HB1400, HB1400 Plus, HB1700, HB1700 Plus, HB2400, HB2400 Plus, HB3200, HB3200 Plus, HB3800, L110F, L110G, L110H, L120F, L120G, L120H, L150H, L180H, L220H, L250G, L250H, L350F, L60F, L60G, L70F, L70G, L90G Part No: Designation Class Hook no Used when Remark

9993739 Support EXT 9999824 x 2 + 9988588 Pivot pin, removing D=31 mm 2x300mm legs

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30D, A30E, A30F, A30G, A35C, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AWB40B, AWB40C, EL70, HTE1160, HTE840, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150D, L150E, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220G,

2014-11-17

Volvo Construction Equipment

5:17

5. Pullers and Pressing equipment L220H, L250G, L250H, L330C, L330C LL, L330D, L330E, L350F, L50B, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H Part No: Designation Class Hook no Used when Remark

88830157 Adapter EXT 9999846 Extension for M30 puller bolt M30

Part No: Designation Class Hook no Used when Remark

9993877 Support EXT 9999814 Pins and bushings, removing Width 320 mm, used together with 9993739 or 9993878

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, AWB40B, AWB40C, EC200B, HB1100, HB1100 Plus, HB1400, HB1400 Plus, HB1700, HB1700 Plus, HB2400, HB2400 Plus, HB3200, HB3200 Plus, HB3800, HTE400, L110G, L110H, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L350F Part No: Designation Class Hook no Used when Remark

9993878 Support leg EXT 9999813 Pins and bushings, removing Length 150 mm, used together with 9993739 or 9993877

Machines/Components A25F, A25G, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AWB40B, AWB40C, EC200B, HB1100, HB1100 Plus, HB1400, HB1400 Plus, HB1700, HB1700 Plus, HB2400, HB2400 Plus, HB3200, HB3200 Plus, HB3800, HTE400, L110G, L110H, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L350F

5:18

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

88830371 Support leg EXT 9989322 x 2 Removal of cylinder tap Length 400 mm, used together with plate in special tool 9993877. Use 2x M16x65mm

Part No: Designation Class Used when Remark

14290300 Puller bolt EXT Pin, removing L=600 mm M36

Part No: Designation Class Used when Remark

14290302 Nut EXT Pin removing M36

Machines/Components L250G, L250H

Machines/Components L330E, L350F

2014-11-17

Volvo Construction Equipment

5:19

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

9993888 Support EXT Pin, removing Hole diameter 37 mm (M36)

Part No: Designation Class Used when

14032279 Puller bolt EXT Removing link pins. Used together with 14032278 R 3/4" L=600

Machines/Components L330E, L350F

Remark

88830438 Puller bolt HYD Cyliner bush assembling

Part No: Designation Class Used when

14032405 Nut EXT Removing link pins. Used together with 14032279, 14032491 R 3/4"

Remark

Machines/Components EC130C, EC150, EC150 LC, EC150C, EC200, EC230, EC230B, EC300, EC340, EC390, EC420, EC450, EC620, EC650, EW130, EW130C, EW150, EW150C, EW200, EW230, EW230B

5:20

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Used when

14033320 Impact puller EXT Removing link pins

Machines/Components EC130C, EC150, EC150 LC, EC150C, EC200, EC230, EC230B, EC300, EC340, EC390, EC420, EC450, EC620, EC650, ECR145C L, ECR235C L, ECR235D L, ECR305C L, EW130, EW130C, EW140C, EW140D, EW150, EW150C, EW160B, EW160C, EW160D, EW180C, EW200, EW210C, EW230, EW230B Part No: Designation Class Hook no Used when Remark

9993715 Intermediate piece EXT 9989356 Pivot pin, removing M20-M24

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, EC200B, EL70, HB1100, HB1100 Plus, HB1700, HB1700 Plus, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L50D, L50E Part No: Designation Class Hook no Used when Remark

9993857 Intermediate piece EXT 9999835 Pivot pin, removing M20-M30

Machines/Components L105, L110G, L110H, L120G, L120G Z, L120H, L150G, L150H, L180E HL, L180F HL, L180G, L180G HL, L180H, L220G, L220H, L250G, L250H, L50D, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H Part No: Designation Class Hook no Used when Remark

9993694 Intermediate piece EXT 9989358 Pivot pin, removing M30-M24

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, EL70, L330C, L330C LL, L330D 2014-11-17

Volvo Construction Equipment

5:21

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

9993859 Intermediate piece EXT 9999836 Pivot pin, removing M30-M36

Part No: Designation Class Hook no Used when Remark

9993872 Intermediate piece EXT 9512762 Pin, removing M20 - M45

Part No: Designation Class Hook no Used when Remark

9993746 Intermediate piece EXT 9988572 Polygon hub, installing M20-UNF 7/8"

Machines/Components L330D

Machines/Components A25C

Machines/Components A30C, A35C, A40, L150D, L180D, L180D HL, TD102, TD103, TD122 Part No: Designation Class Hook no Used when Remark

9993750 Intermediate piece ENG 9999834 Polygon hub, removing and installing M20 - M22x1,5

Machines/Components D12C, D12D

5:22

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

9993796 Intermediate piece EXT 9988572 Polygon hub, installing M20 - M16x1,5

Part No: Designation Class Hook no Used when

9996838 Adapter EXT 9999812 Polygon hub on crankshaft, installing

Machines/Components TD63, TD73

Machines/Components L120B, L90B, TD61, TD71

2014-11-17

Volvo Construction Equipment

5:23

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9996400 Impact puller EXT 9999817 Various uses

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AH56I, AH64Q, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D4D, D4H, D5D, D5E, D6D, D6H, D7D, D7E, D9A, D9B, EC200B, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC27C, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330C L, EC330C LD, EC340D L, EC350E L, EC35C, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, ECR48C, EW140B, EW140C, EW140D, EW160B, EW160C, EW160D, EW160E, EW180B, EW180C, EW180D, EW180E, EW200B, EW210C, EW210D, G930B, G930C, G940B, G940C, G946B, G946C, G960B, G960C, General D13 T2, General D13 T4F, General D16 T2, General D4 T4F, General D6 T4F, General D8 T4F, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE305, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307, L105, L110G, L110H, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L350F, L40B, L45B, L45F, L50F, L60G Z, L60H, L70H, L90G Z, L90H, MC110B, MC60B, MC70B, MC80B, MC90B, P7110, P7170, PL4608, PL4611, PL4809D, PT2116, PT2509, PT2519, SD110, T450D, TD164 Part No: Designation Class Hook no Used when Remark

88830098 Adapter EXT 9989353 Used together with 9996400 M12x1,5 - M16x1,5

Machines/Components EC27C, EC35C, ECR48C

5:24

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

9998007 Adapter ENG 9989353 Used together with 9996400 M14x1,5 - M16x1,5

Machines/Components D4D, D4H, D5D, D6D, D6H, D7D, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EW140B, EW160B, EW160E, EW180B, EW180E, EW200B, G930B, G930C, G940B, G940C, G946B, G946C, G960B, G960C, General D4 T4F, General D6 T4F, General D8 T4F, L110H, L120H, L20B, L20F, L25B, L25F, L30B, L35B, L40B, L45B, L45F, L50F, L60H, L70H, L90H, P7110, P7170, SD110, TD164 Part No: Designation Class Hook no Used when Remark

9998674 Adapter ENG 9989353 Used together with 9996400 M8 - M16x1,5

Machines/Components ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, D13J, D5D, D5E, D7D, D7E

2014-11-17

Volvo Construction Equipment

5:25

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

9990156 Adapter EXT 9989353 Used together with 9996400 M10 - M16

Machines/Components D12C, D9A, EW140C, EW140D, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D Part No: Designation Class Hook no Used when Remark

9990262 Adapter EXT 9989353 Used together with 9996400 M12 - M16

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B, EC330C L, EC330C LD, EC340D L, EC350E L, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, General D13 T2, General D13 T4F, General D16 T2, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L350F, PL4608, PL4611, PL4809D, T450D Part No: Designation Class Hook no Used when Remark

5:26

9990192 Puller EXT 9989353 Seal, removing Used together with 9996400

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AH56I, AH64Q, ARB/H35, ARB/H40, D16E, D9A, D9B, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE305, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307, L105, L110G, L110H, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L60G Z, L90G Z, MC110B, MC60B, MC70B, MC80B, MC90B Part No: Designation Class Used when

14609308 Impact puller TRA Travel gearbox, Planetary kit disassembly

88830124 Intermediate piece AXL 9999812 Pinion, installing Thread M50 - M20

Machines/Components ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC

2014-11-17

Volvo Construction Equipment

5:27

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

9993774 Intermediate piece EXT 9999813 Hub, installing M55V- M20

Machines/Components AWB15, AWB25, AWB30, AWB31, L110G, L120G Part No: Designation Class Hook no Used when Remark

9993757 Intermediate piece EXT 9999812 Hub, assembling M60-M20

Machines/Components AWB25, AWB30, AWB31, AWB40, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150G, L180G, L220G, L250G, L60E, L60F, L60G, L60G Z, L60H, L70C, L70D, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H Part No: Designation Class Hook no Used when Remark

9993769 Intermediate piece EXT 9999812 Hub, installing M85V- M20

Machines/Components AWB30, AWB31, AWB40, AWB40B, AWB40C, AWB41, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220D, L220E, L220F, L220G, L220H, L250G, L250H

5:28

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

9996296 Nut AXL 9989358 Pinion, installing 7/8-9UNC - 1 3/4"-12UN

Part No: Designation Class Hook no Used when

2907335 Basic unit AXL -----Axle, reconditioning. Used together with other special tools

Machines/Components AH54

Machines/Components L20B, L25B, L30B, L35B, L40B, L45B, MT-L3045 Part No: Designation Class Hook no Used when

2288756 Basic unit AXL -----Used for bushings and bearings together with other tools

Machines/Components 2HL270, 2HL290, AV230, EW205D, MT-L3045 Part No: Designation Class Used when

88830174 Basic unit AXL Removal of bearings, used together with other special tools

Machines/Components MT-L3045

2014-11-17

Volvo Construction Equipment

5:29

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

2907334 Grab sleeve AXL -----Axle, reconditioning

Machines/Components EW140D, EW160D, EW180D, EW210D, L20B, L25B, L30B, L35B, L40B, L45B, MS-E3050, MS-E3060, MS-E3070, MT-E3050, MT-E3060, MT-E3070, MT-L3045 Part No: Designation Class Hook no Used when

2907337 Grab sleeve AXL -----Axle, reconditioning

Part No: Designation Class Used when

88830086 Grab sleeve AXL Removal of taper roller bearing, inner ring

Machines/Components L20B, L25B, L30B, L35B, L40B, L45B

Machines/Components MT-E3050

5:30

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Used when

88830087 Grab sleeve AXL Removal of taper roller bearing, inner ring

Machines/Components MS-E3050, MS-E3060, MS-E3070, MT-E3050, MT-E3060, MT-E3070, MT-L3045 Part No: Designation Class Used when

88830172 Grab sleeve AXL Removal of taper roller bearing, inner ring

Part No: Designation Class Used when

88830173 Grab sleeve AXL Removal of taper roller bearing, inner ring

Machines/Components MT-L3045

2014-11-17

Volvo Construction Equipment

5:31

5. Pullers and Pressing equipment Part No: Designation Class Used when

88830088 Grab sleeve TRA Removal of taper roller bearing, inner ring

Part No: Designation Class Used when

88830089 Grab sleeve AXL Removal of taper roller bearing, inner ring

Machines/Components 2HL270, 2HL290, EW205D

Machines/Components MS-E3050, MS-E3060, MS-E3070, MT-E3050, MT-E3060, MT-E3070 Part No: Designation Class Used when

88830090 Grab sleeve AXL Removal of taper roller bearing, inner ring

Machines/Components MT-E3070

5:32

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

2907329 Adapter AXL -----Use together with 2901834 for wheel bolt M20x1,5

Part No: Designation Class Hook no Used when

2901980 Puller AXL -----Axle, reconditioning

Part No: Designation Class Hook no Used when

2907336 Puller AXL -----Axle, reconditioning

Part No: Designation Class Hook no Used when

5235732 Installation tool AXL -----Axle, reconditioning. To install tapered roller bearing Used together with 5235734

Machines/Components L20B, L25B, L30B, L35B, L40B, L45B

Machines/Components L40B, L45B

Machines/Components L20B, L25B, L30B, L35B, MT-L3045

Remark

Machines/Components APLB745, APLB755, APLB755-HD, EW140D, EW160D, EW180D, EW210D, L20B, L25B, L30B, L35B, L40B, L45B, MS-E3050, MS-E3060, MS-E3070, MT-E3050, MT-E3060, MT-E3070

2014-11-17

Volvo Construction Equipment

5:33

5. Pullers and Pressing equipment Part No: Designation Class Used when

2901941 Puller AXL Removing bearing

Part No: Designation Class Hook no Used when Remark

5235734 Press ring AXL -----Axle, reconditioning Used together with 5235732

Machines/Components MT-L3045

Machines/Components APLB745, APLB755, APLB755-HD, EW140D, EW160D, EW180D, EW210D, L20B, L25B, L30B, L35B, L40B, L45B, MS-E3050, MS-E3060, MS-E3070, MT-E3050, MT-E3060, MT-E3070 Part No: Designation Class Hook no Used when

14559282 Puller EXT 9988586 Slew motor brake piston seal, removing and installing

Machines/Components EC200B, EC200D, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B LC, EC290B LR, EC290B NLC, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC350D, EC350D L, EC460B LC, EC460B LR, ECR235D L, EW205D, FC2121C, FC2421C, PL3005D, PL4809D

5:34

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9992002 Puller EXT 9988591 Belt pulley, removing

Part No: Designation Class Hook no Used when

9992654 Puller EXT 9988590 Oil pump gear, removing

Machines/Components R134A

Machines/Components A30C, A35C, A40, D10B, TD102, TD103, TD122 Part No: Designation Class Hook no Used when

9992658 Puller ENG 9988580 Crankshaft gear, removing

Machines/Components D10B, D12C, TD102, TD103, TD122, TD45, TD61, TD71, TD73

2014-11-17

Volvo Construction Equipment

5:35

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9992679 Puller ENG 9988593 Camshaft gear and injection pump gear, removing

Machines/Components D1.2A, D1.6A, D2.0A, D2.0D, D2.2A, D2.2D, D3.1A, D3.4A, D3.4D, EC55C, EC60C, EW60C, TD102, TD122, TD61, TD63, TD71, TD73 Part No: Designation Class Hook no Used when

9996860 Puller EXT 9989353 Oil pump gear, removing

Part No: Designation Class Hook no Used when

9990006 Puller EXT 9988590 Injector, removing

Machines/Components TD40, TD61, TD63, TD71, TD73

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, D11F, D11H, D12C, D12D, D16E, D16F, D16H, D9A, D9B, EC330C L, EC330C LD, EC340D L, EC350E L, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, General D13 T2, General D13 T4F, General D16 T2, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L350F, PL4608, PL4611, PL4809D, T450D 5:36

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9990114 Puller ENG 9988590 Main bearing caps, removing

Machines/Components D11F, D11H, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H Part No: Designation Class Hook no Used when

9996861 Press tool EXT 9512762 Copper sleeve and steel ring, installing

Machines/Components L90C, L90C OR, TD61, TD63, TD71, TD73 Part No: Designation Class Hook no Used when

9993659 Puller TRA 9999812 Bearing removing

Part No: Designation Class Hook no Used when

9992655 Puller EXT 9989397 Polygon hub, removing

Machines/Components HT200, HTE300, HTE305

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40

2014-11-17

Volvo Construction Equipment

5:37

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9992514 Press tool EXT 9999811 Output shaft 6x6 axle, removing

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, AH54, AH63 Part No: Designation Class Hook no Used when

9992659 Press tool ENG 9999812 Crankshaft gear, installing

Machines/Components D10B, HB2400, HB2400 Plus, HB3200, HB3200 Plus, HB3800, TD102, TD103, TD122, TD45, TD61, TD63, TD71, TD73 Part No: Designation Class Hook no Used when

9996418 Puller EXT 9989357 Copper sleeve, removing

Part No: Designation Class Hook no Used when

9996419 Puller EXT 9989357 Steel ring for copper sleeve, removing

Machines/Components A35C, A40, TD45

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, D10B, L120C, TD102, TD103, TD122, TD45, TD61, TD63, TD71, TD73 Part No: Designation Class Hook no Used when

9996657 Extractor EXT 9999834 Copper sleeve, removing

Machines/Components A20C, A25C, A25C 4x4, D10B, L120C, TD102, TD103, TD61, TD71

5:38

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9998140 Extractor EXT 9989356 Copper sleeve, removing

Machines/Components A30C, A35C, A40, D10B, L120C, L150C, L150C LB, L180C, L180C CO, L180C HL, L220D, L330C, L330C LL, L90C, L90C OR, TD102, TD103, TD122, TD164, TD63, TD73 Part No: Designation Class Hook no Used when Remark

9998253 Extractor EXT 9989355 Copper sleeve, removing Used together with 9809668

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A30D, A30E, A30F, A35D, A35E, A35E FS, A35F, A35F FS, A40D, A40E, A40E FS, A40F, A40F FS, D12C, D12D, D9A, D9B, T450D Part No: Designation Class Hook no Used when Remark

9809740 Cone R -----Copper sleve, replacing Used together with earlier version of 9998253 on engine D9A, included in 9998253.

Machines/Components D9A

2014-11-17

Volvo Construction Equipment

5:39

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

9809668 Extractor EXT Copper sleeve, removing Used together with 9998253

9998532 Extractor EXT 9989355 Injector, removing

Machines/Components A20C, A25C, A25C 4x4, A25D, A25D 4x4, A30C, A30D, A35C, A40, D10B, G710B, G720B, G726B, G730B, G740B, G746B, G780B, L120C, TD102, TD103, TD122, TD45, TD61, TD63, TD71, TD73 Part No: Designation Class Used when

88830422 Puller HYD Valve removal

Part No: Designation Class Hook no Used when

9992666 Press tool ENG 9999827 Cylinder liner, securing

Machines/Components D10B, TD102, TD103 5:40

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9992667 Press tool ENG 9999827 Cylinder liner, securing

Part No: Designation Class Hook no Used when

9996847 Press tool ENG 9989353 Cylinder liner, securing

Part No: Designation Class Hook no Used when

9996966 Press tool ENG 9989355 Cylinder liner, securing

Machines/Components D10B, TD45

Machines/Components TD61, TD63, TD71, TD73

Machines/Components D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D9A, D9B, TD164

2014-11-17

Volvo Construction Equipment

5:41

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9990157 Press tool ENG 9512762 Cylinder liner, securing

Part No: Designation Class Used when

88800129 Press tool ENG Cylinder liner, securing

Part No: Designation Class Hook no Used when

9992089 Puller plate ENG 9999811 Cylinder liner, removing

Part No: Designation Class Hook no Used when

9992178 Puller plate ENG 9999811 Cylinder liner, removing

Machines/Components D16E, D16F, D16H

Machines/Components D6E, D6H, D7E

Machines/Components D10B, TD102, TD103

Machines/Components TD71, TD73

5:42

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9992955 Puller plate ENG 9999811 Cylinder liner, removing

Machines/Components D12C, D12D, D13F, D13H, D13J, D13SDLG, TD122 Part No: Designation Class Hook no Used when

9996963 Puller plate ENG 9999811 Cylinder liner, removing

Part No: Designation Class Hook no Used when

9990104 Puller plate ENG 9999846 Cylinder liner, removing

Part No: Designation Class Hook no Used when

9996854 Drift HYD 9988586 Cylinder liner, installing

Machines/Components D16E, D16F, D16H, TD164

Machines/Components D9A, D9B

Machines/Components TD61, TD63, TD71, TD73

2014-11-17

Volvo Construction Equipment

5:43

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9990144 Puller plate ENG 9999818 Cylinder liner, removing

Part No: Designation Class Hook no Used when

9998675 Puller plate ENG 9999817 Cylinder liner, removing

Part No: Designation Class Used when Remark

88800218 Plate ENG Installing cyliderlines Diameter 123 mm

Machines/Components D4D, D6D, D6E, D6H, EW145B

Machines/Components D5D, D5E, D7D, D7E, D8H

Machines/Components D11F, D11H

5:44

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

88800342 Puller EXT Removal of injector sleeves Used together with 9986173

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, D11F, D11H, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, EC340D L, EC350E L, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, General D13 T2, General D13 T4F, General D16 T2, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, PL4809D Part No: Designation Class Used when Remark

9986173 Puller EXT Removal of injector sleeves Used together with 88800342

2014-11-17

Volvo Construction Equipment

5:45

5. Pullers and Pressing equipment Part No: Designation Class Used when

88830263 Puller EXT Removal of injector sleeve

Machines/Components EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EW160D, EW180D, EW210D, G930C, G940C, G946C, G960C, General D6 T4F, General D8 T4F, L110G, L120G, L60G, L60H, L70G, L70H, L90G, L90H Part No: Designation Class Used when

88830209 Installation tool ENG Installing thermostat selaing

Machines/Components EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, G930C, G940C, G946C, G960C, General D8 T4F, L110G, L110H, L120G, L120H Part No: Designation Class Used when

88830210 Puller ENG Removing thermostat selaing

Machines/Components EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, G930C, G940C, G946C, G960C, General D8 T4F, L110H, L120H

5:46

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9998134 Thread cutting tool EXT 9512762 Copper sleeve, removing

9998252 Thread cutting tool EXT 9512762 Copper sleeve, removing Used together with 9809667

9809750 Cone R -----Copper sleve, replacing Used together with earlier version of 9998252 on engine D9A, today included in 9998252.

Machines/Components D9A

2014-11-17

Volvo Construction Equipment

5:47

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

88800387 Puller EXT Copper sleeve, removing For removing coppar and steel sleeve. Used together with 9998252, repleces 88880057

88800289 Thread cutting tool EXT 9999811 Copper sleeve removing M8, Used together with 9998252 (replaces 9987009)

Machines/Components A35D, A35E, A35E FS, A40D, D12C, D12D, D9A, D9B, T450D Part No: Designation Class Used when

9998254 Flaring tool EXT Copper sleeve, installing and flaring

Machines/Components D12C

5:48

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

88800102 Flaring tool EXT -----Copper sleeve, installing and flaring Replaces 9998688. Spare part 88880010 (fits 88800102)

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A30D, A30E, A35D, A35E, A35E FS, A40D, D12C, D12D, D9A, D9B, T450D Part No: Designation Class Used when Remark

88800196 Flaring tool (copper sleeve) EXT Copper sleeve, installing and flaring Sparepart 88880010

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, D11F, D11H, D13F, D13H, D13SDLG, D16E, D16F, D16H, EC340D L, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC480D HR, EC480D L, EC480D LD, EC480D LR, General D13 T2, General D16 T2, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, PL4809D

2014-11-17

Volvo Construction Equipment

5:49

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

88800467 Flaring tool EXT Injector sleeve, installing and flaring Replacing 88800409

Machines/Components A25F, A30F, A35F, A35F FS, A40F, A40F FS, D11F, D11H, D13F, D13H, D13J, D16F, D16H, L150G, L180G, L180G HL, L220G, L250G Part No: Designation Class Used when Remark

88800457 Counterhold ENG Installing injector sleeve For steel sleeve, replace 88800283

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, EC340D L, EC350E L, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, General D13 T4F, L150H, L180H, L180H HL, L220H, L250H, PL4809D Part No: Designation Class Hook no Used when

9996402 Press drift EXT 9989353 Copper sleeve, installing

Part No: Designation Class Hook no Used when

9996420 Press drift EXT 9512762 Copper sleeve, installing

Machines/Components TD45, TD61, TD63, TD71, TD73

Machines/Components TD45, TD71, TD73

5:50

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9996421 Press tool EXT 9512762 Copper sleeve, installing

Part No: Designation Class Hook no Used when

9996647 Flaring tool EXT 9512762 Copper sleeve, installing and flaring

Part No: Designation Class Hook no Used when

9996867 Base EXT 9999811 Copper sleeve, removing

Part No: Designation Class Hook no Used when

9998246 Press tool ENG 9999824 Valve spring, removing and installing

Machines/Components TD61, TD63

Machines/Components A40, D10B, TD102, TD103, TD122

Machines/Components L90C, L90C OR, TD61, TD63, TD73

Machines/Components D12C, D9A

2014-11-17

Volvo Construction Equipment

5:51

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

9990176 Press tool ENG 9999818 x 2 Valve spring, valve guide, removing and installing Replaces 9998260

Machines/Components D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B Part No: Designation Class Hook no Used when

9990210 Valve spring compressor ENG 9988593 Installing and removing valve spring

Machines/Components A40E, A40E FS, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B Part No: Designation Class Hook no Used when

8931-00060 Press tool ENG -----Engine valve spring, removing and installing

Machines/Components EC55B, EC55C, EC60C, ECR58, ECR88, EW55B, EW60C

5:52

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

11668402 Installation tool ENG 9999827 Camshaft bushes, replacing

Machines/Components D4D, D4E, D4H, D6D, D6E, D6H, D8H, L110G, L120G Part No: Designation Class Hook no Used when

9998695 Installation tool ENG 9999827 Camshaft bushes, replacing

Part No: Designation Class Hook no Used when

9998696 Installation tool ENG -----Control arm bushing

Machines/Components D5D, D5E, D7D, D7E

Machines/Components D5D

2014-11-17

Volvo Construction Equipment

5:53

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

11668404 Installation tool ENG -----Control rod sleeves

Part No: Designation Class Used when

88830267 Assembling/Disassembling tool ENG To assembling/disassembling O-ring on engine

Part No: Designation Class Used when Remark

8933-00350 Press ring TRA Travel gearbox floating seal, installing D=306 / L=41

Machines/Components D4D

Machines/Components EC240B LC, EC240B LR, EC240B NLC Part No: Designation Class Used when Remark

14515798 Press ring TRA Travel gearbox floating seal, installing D=358 / L=40

Machines/Components EC140B LC, EC140B LCM, EC210B F, EC210B LC, EC210B LR, EC210B NC, EC210B NLC

5:54

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

14514178 Press ring TRA Travel gearbox floating seal, installing D=395 / L=40

Machines/Components EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC330B LC, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC Part No: Designation Class Hook no Used when Remark

14533601 Press ring TRA -----Travel gearbox seal, installing Replaces 14514178 from serial number: 11468

Machines/Components EC290B LC, EC290B LCD, EC290B LR, EC290B NLC Part No: Designation Class Hook no Used when

14526534 Press ring TRA -----Travel gearbox floating seal, installing

Machines/Components ECR58, ECR88

2014-11-17

Volvo Construction Equipment

5:55

5. Pullers and Pressing equipment Part No: Designation Class Used when

8932-00040 Impact puller HYD Removing brake piston, slew motor

Machines/Components EC135B LC, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, ECR145C L, ECR145D L, SE130 W-3, SE210 LC-3 Part No: Designation Class Used when

8932-00310 Impact puller HYD Removing brake piston, slew motor

Part No: Designation Class Used when Remark

8932-00390 Press tool TRA Travel brake piston, overhauling D=335

Machines/Components EW145B, SE130 W-3

Machines/Components EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD, SE450 LC-2

5:56

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

8932-00580 Press tool TRA Travel gearbox bearing, installing D=336 / L=175

Machines/Components EC460, EC460 LC, EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD Part No: Designation Class Used when Remark

8933-00260 Press tool TRA Travel brake piston, installing D=335

Machines/Components EC135B LC, EC140B LC, EC140B LCM Part No: Designation Class Used when Remark

8933-00310 Press tool TRA Travel gearbox thrust plate, installing T=23 / L=351

Machines/Components EC135B LC, EC140B LC, EC140B LCM Part No: Designation Class Hook no Used when

9993869 Adapter TRA 9999812 Clutch shaft, removing and installing

Machines/Components HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307

2014-11-17

Volvo Construction Equipment

5:57

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9993668 Press tool AXL 9989356 Pinion, removing

Part No: Designation Class Hook no Used when

9993670 Screw AXL 9989353 Shaft in proportional ground speed power take-off, pressing out

Part No: Designation Class Hook no Used when

9993671 Screw AXL 9989353 Idler gear, removing

Part No: Designation Class Hook no Used when

9993736 Press tool TRA 9999818 Disc clutch, dismantling and assembling

Machines/Components AH54

Machines/Components PT1506, PT1560, PT1562, PT1563, PT1661, PT1760, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519 5:58

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9993737 Press tool TRA 9999818 Rear cover, removing and installing

Machines/Components PT1560, PT1562, PT1563, PT1661, PT1760, PT1860, PT1862, PT1863, PT2116 Part No: Designation Class Hook no Used when

9993744 Press tool TRA 9989357 Plantery gear retainer, conditioning

Machines/Components PT1506, PT1560, PT1563, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519 Part No: Designation Class Hook no Used when

9993811 Press tool TRA 9989357 Plantery gear, reconditioning

Machines/Components PT1560, PT1563, PT1860, PT1862, PT1863

2014-11-17

Volvo Construction Equipment

5:59

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

9993843 Adapter EXT 9988574 Pivot shaft, rear axle, removing

Machines/Components L60E, L60F, L60G, L60G Z, L60H, L70C, L70D, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H Part No: Designation Class Hook no Used when

9993850 Press tool TRA 9988593 Clutch, removing

Machines/Components HT130, HT131, HT132, HT200, HT201, HT205, HT210, HT220, HT90, HT93, HT95, HTE110, HTE1160, HTE120, HTE125, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTE840, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307 Part No: Designation Class Hook no Used when

9993599 Centre support TRA 9989358 Disc clutch, removing. Used together with 9993850

Machines/Components HT130, HT132, HT200, HT201, HT90, HT93, HT95, HTE110, HTE1160, HTE120, HTE125, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTE840, HTL206, HTL220, HTL221, HTL222, HTL222B

5:60

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Used when

88830058 Press tool TRA Removing and installing cup springs on clutch shafts

Part No: Designation Class Used when

88830071 Press tool TRA Removing and installing cup springs on clutch shafts

Machines/Components HTE110, HTE120, HTE125

Machines/Components HTE110, HTE120, HTE125, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE305, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307 Part No: Designation Class Hook no Used when

9993846 Tool EXT 9999811 Clutch, removing

Machines/Components 8421H-19, 8421H-21, 8421H-5, L330C, L330C LL, L330D, L330E Part No: Designation Class Hook no Used when

9993701 Tube press TRA 9989355 Transmission, tube flaring

Machines/Components HT132 2014-11-17

Volvo Construction Equipment

5:61

5. Pullers and Pressing equipment Part No: Designation Class Used when

9993553 Press tool EXT Bushing in bogie beam, removing

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40

5:62

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Used when

88830288 Press tool TRA To compress the spring on the clutches

Part No: Designation Class Hook no Used when

9993562 Press plate EXT 9989358 Bushing in bogie beam, installing

Machines/Components HTE1160, HTE840

Machines/Components A20C, A25C, A25C 4x4, A25D, A25E, A25F, A30C, A30D, A30E, A30F, A35F, A40F Part No: Designation Class Used when Remark

2014-11-17

8932-00380 Impact puller TRA Travel gearbox bush, removing D=90 / L=420

Volvo Construction Equipment

5:63

5. Pullers and Pressing equipment Machines/Components EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, PL3005D, PL4608, PL4611 Part No: Designation Class Used when

8932-00610 Extractor HYD Logic valve, removing

Machines/Components EC200B, EC210B, EC210B F, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC240B LC, EC240B LR, EC240B NLC, EW145B Part No: Designation Class Hook no Used when

14527912 Puller TRA -----Swing motor brake piston, removing and installing

Part No: Designation Class Hook no Used when Remark

88830151 Puller plate EXT 9999846 Bushing, removing D=45mm

Machines/Components ECR58, ECR88

5:64

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

88830152 Puller plate EXT 9999846 Bushing, removing D=50mm

Part No: Designation Class Used when Remark

14360024 Puller plate EXT Bushing, removing D = 60

Part No: Designation Class Used when Remark

88830053 Puller plate EXT Bushing, removing D = 65

Machines/Components EC280, EC340, EC390

Machines/Components EC140C L, EC140C LM, ECR145C L, EW145B

2014-11-17

Volvo Construction Equipment

5:65

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

14360025 Puller plate EXT Bushing, removing D = 70

Machines/Components EC140C L, EC140C LM, EC160, EC160 W, EC160C L, EC160C NL, EC180C L, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EW140, EW145B, EW160 Part No: Designation Class Used when Remark

14360026 Puller plate EXT Bushing, removing D = 75

Part No: Designation Class Used when Remark

14360027 Puller plate EXT Bushing, removing D = 80

Machines/Components EC160, EC160 W, EW140, EW160

Machines/Components EC140C L, EC140C LM, EC160, EC160 W, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC280, EC450, ECR145C L, EW140, EW160 Part No: Designation Class Used when Remark

14360028 Puller plate EXT Bushing, removing D = 85

Machines/Components EC160, EC160 W, EW140, EW160

5:66

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

14360029 Puller plate EXT Bushing, removing D = 90

Machines/Components EC160, EC160 W, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290 LC, EC290 LR, EC290 NLC, EC340, EC390, ECR235C L, EW140, EW160

2014-11-17

Part No: Designation Class Hook no Used when Remark

88830153 Puller plate EXT 9999846 Bushing, removing D=100mm

Part No: Designation Class Hook no Used when Remark

88830154 Puller plate EXT 9999846 Bushing, removing D=110mm

Volvo Construction Equipment

5:67

5. Pullers and Pressing equipment

5:68

Part No: Designation Class Hook no Used when Remark

88830155 Puller plate EXT 9999846 Bushing, removing D=120mm

Part No: Designation Class Hook no Used when Remark

88830156 Puller plate EXT 9999846 Bushing, removing D=130mm

Part No: Designation Class Hook no Used when Remark

88830158 Puller plate EXT 9999846 Bushing, removing D=140mm

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

11666185 Puller plate HYD -----Used for upper tool bushing Kit with 3 plates Ø 109.3 - 119.3 - 137.3

Machines/Components EC200B, EC210B, HB1100, HB1100 Plus, HB1400, HB1400 Plus, HB1700, HB1700 Plus Part No: Designation Class Hook no Used when Remark

11666186 Puller plate HYD -----Used for lower tool bushing Ø 133 mm

Machines/Components EC200B, EC210B, HB1400, HB1400 Plus Part No: Designation Class Hook no Used when Remark

11666187 Puller plate HYD -----Used for lower tool bushing Ø 123 mm

Machines/Components HB1100, HB1100 Plus, HB1400 Plus

2014-11-17

Volvo Construction Equipment

5:69

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

11666188 Puller plate HYD -----Used for lower tool bushing Ø 140 mm

Machines/Components EC200B, EC210B, HB1700, HB1700 Plus Part No: Designation Class Hook no Used when Remark

11666189 Puller plate HYD -----Used for lower tool bushing Ø 150 mm

Part No: Designation Class Hook no Used when Remark

11666190 Puller plate HYD -----Used for upper tool bushing Ø 144.3 mm

Machines/Components HB2400, HB2400 Plus

Machines/Components HB2400, HB2400 Plus, HB3200, HB3200 Plus

5:70

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

11666191 Puller plate HYD -----Used for lower tool bushing Ø 170 mm

Part No: Designation Class Hook no Used when Remark

11666192 Puller plate HYD -----Used for upper tool bushing Ø 164.3 mm

Part No: Designation Class Hook no Used when Remark

11666193 Puller plate HYD -----Used for lower tool bushing Ø 184 mm

Part No: Designation Class Used when Remark

14360033 Sleeve EXT Bushing, removing d = 102,5

Machines/Components HB3200, HB3200 Plus

Machines/Components HB3800

2014-11-17

Volvo Construction Equipment

5:71

5. Pullers and Pressing equipment Machines/Components EC140C L, EC140C LM, EC160, EC160 W, EC160C L, EC160C NL, EC180C L, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC280, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC450, ECR145C L, ECR235C L, EW140, EW145B, EW160 Part No: Designation Class Used when Remark

14360034 Sleeve EXT Bushing, removing d = 107

Machines/Components BL60, BL60B, BL61, BL61 PLUS, BL61B, BL70, BL70B, BL71, BL71 PLUS, BL71B, EC140C L, EC140C LM, EC160C L, EC160C NL, EC180C L, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC340, EC390, ECR145C L, ECR235C L, EW145B Part No: Designation Class Used when Remark

88830159 Guide washer EXT Bushing, installing D = 109 mm, 119 mm, 129 mm, 139 mm

Part No: Designation Class Used when Remark

14360035 Guide washer EXT Bushing, removing D = 60 - 75

Machines/Components EC140C L, EC140C LM, EC160, EC160 W, EC160C L, EC160C NL, EC180C L, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC280, EC340, EC390, EC450, EW140, EW145B, EW160

5:72

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

14360036 Guide washer EXT Bushing, removing D = 80 - 100

Machines/Components EC140C L, EC140C LM, EC160, EC160 W, EC160C L, EC160C NL, EC180C L, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC280, EC340, EC390, EC450, ECR145C L, EW140, EW145B, EW160 Part No: Designation Class Used when

14635800 Guide EXT For proper sensor a alignment of slewing lock.

Part No: Designation Class Used when Remark

14360037 Spacer sleeve EXT Bushing, removing, installing L = 50

Part No: Designation Class Used when Remark

14360038 Spacer sleeve EXT Bushing, removing, installing L = 100

Machines/Components PL3005D, PL4809D

Machines/Components EC280, EC340, EC390

2014-11-17

Volvo Construction Equipment

5:73

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

14360039 Spacer sleeve EXT Bushing, removing, installing L = 200

Part No: Designation Class Used when

11666174 Installation tool HYD Reconditioning, hydraulic hammer

Part No: Designation Class Used when

88830265 Puller EXT Puller for brakers (hammer)

Machines/Components EC280, EC340, EC390

Machines/Components HB200

Machines/Components HB1100 Plus, HB1400 Plus, HB1700 Plus, HB2400 Plus, HB3200 Plus Part No: Designation Class Used when

88830266 Adapter EXT Adapter for brakers (hammer)

Machines/Components HB1100 Plus, HB1400 Plus, HB1700 Plus, HB2400 Plus, HB3200 Plus

5:74

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

88830001 Installation tool AXL -----AWD wheel motor, seal kit, installation

Machines/Components G710B, G720B, G726B, G730B, G740B, G746B, G780B, G946, G976 Part No: Designation Class Hook no Used when

11668583 Press tool AXL -----Removal and installation of bearings

Part No: Designation Class Hook no Used when

11668584 Press tool AXL -----Removal and installation of bearings

Machines/Components APR70

2014-11-17

Volvo Construction Equipment

5:75

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

88830211 Press tool EXT For pressing rubber bering on FS cylinder 127mm

Machines/Components A25F, A25G, A30F, A30G, A35E FS, A35F FS, A35G FS, A40E FS, A40F FS, A40G FS Part No: Designation Class Used when Remark

88830212 Press tool EXT For pressing rubber bering on FS cylinder 160mm

Machines/Components A35E FS, A35F FS, A35G FS, A40E FS, A40F FS, A40G FS Part No: Designation Class Used when Remark

88830370 Press tool AXL To remove snap ring and cup on axel Outer diameter 237mm und 290 mm Inner diameter 30mm Outer diameter 237mm und 290 mm Inner diameter 30mm Outer diameter 237mm und 290 mm Inner diameter 30mm Height 50mm

Part No: Designation Class Hook no Used when

11668585 Press tool AXL -----Removal and installation of bearings

Machines/Components APR70A, APR90, APR90A

5:76

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

11668586 Press tool AXL -----Installation of clutch pack

Part No: Designation Class Hook no Used when

11668370 Extractor TRA -----Removal of retaining ring

Machines/Components APR70A, APR90, APR90A

Machines/Components TLB2 4WD-A, TLB2 4WD-B, TLB2 SD 4WD Part No: Designation Class Hook no Used when

11666178 Puller HYD -----Used for bushing in main valve

Machines/Components EC200B, EC210B, HB1100, HB1100 Plus, HB1400, HB1400 Plus, HB1700, HB1700 Plus, HB2400, HB2400 Plus, HB3200, HB3200 Plus, HB3800

2014-11-17

Volvo Construction Equipment

5:77

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

88830010 Puller TRA -----Removing gear Ø 170 mm

Part No: Designation Class Hook no Used when Remark

88830011 Puller TRA -----Removing gear Ø 135 mm

Part No: Designation Class Hook no Used when

11668587 Installation tool AXL -----Installation of bearing outer ring

Machines/Components HTE1160, HTE840

Machines/Components APR70

5:78

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when

11668588 Installation tool AXL -----Installation of bearing outer ring

Part No: Designation Class Hook no Used when

14524910 Extractor HYD -----Main control valve regeneration sleeve, removal

Machines/Components APR70A, APR90, APR90A

Machines/Components EC460B LC, EC700B HR, EC700B LC Part No: Designation Class Used when

2014-11-17

14638500 Installation tool EXT For proper sensor alignment of swing lock.

Volvo Construction Equipment

5:79

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

43823012 Puller BAS To remove the tooth sleeves from the cutting drum Delivered together with machine

Machines/Components MT2000 Part No: Designation Class Used when Remark

43823020 Extractor BAS To remove the tooth sleeves from the cutting drum Delivered together with machine

Machines/Components MT2000 Part No: Designation Class Used when Remark

80762446 Puller BAS To remove the cutting teeth from the cutting drum Delivered together with machine

Machines/Components MT2000

5:80

Volvo Construction Equipment

2014-11-17

5. Pullers and Pressing equipment Part No: Designation Class Used when Remark

43936764 Puller BAS Installing/removing wedge from edger guide. Delivered together with machine

Part No: Designation Class Used when Remark

43898410 Rotation tool BAS Used to rotate the drum Delivered together with machine

Part No: Designation Class Used when

88830283 Extension bar BAS Extension bar and adapter for splitting the front and back frame 127mm, use together with jack 11666043

Machines/Components Omni 318

Machines/Components MT2000

Remark

Machines/Components L105, L350F

2014-11-17

Volvo Construction Equipment

5:81

5. Pullers and Pressing equipment Part No: Designation Class Hook no Used when Remark

14545035 Installation tool TRA -----Track gearbox floating seal, installation 10,7 Kg

Machines/Components EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD Part No: Designation Class Used when Remark

88830243 Fixture ENG Engine, installing in work stand Fit to suport 11666039,11666040

Machines/Components D1.7A, D1.8A, D2.6A, D2.6H, D3.3H, D3.8H Part No: Designation Class Used when

5:82

88830362 Puller ENG Puller for high pressure pump gear

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

11667001 Handle EXT 9989356 Bearing and seals, replacing L=214mm

Machines/Components 8421H-19, 8421H-21, 8421H-5, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AH56F, AH56H, AH56I, AH56J, AH63, AH64, AH64E, AH64K, AH64P, AH64Q, AH64R, AHW64, AHW64M, AHW64N, AHW71, AHW71P, AHW90, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB10, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB40C, AWB41, AWB50, AWB50B, D1.1A, D1.6A, D1.7A, D10B, D11F, D11H, D12C, D13F, D13H, D13J, D16F, D16H, D2.0A, D2.0D, D2.2A, D2.2D, D3.1A, D3.4A, D3.4D, EC200B, EC55C, EC60C, EW60C, FL1002, FL802, FL852, FL862, FL992, FL-IL1, FL-IL2, HB100, HB1100, HB1100 Plus, HB150, HB1700, HB1700 Plus, HST75, HT205, HT210, HT220, HTE110, HTE1160, HTE120, HTE125, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTE400, HTE840, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L330C, L330C LL, L330D, L330E, L350F, L45F, L45G, L50B, L50D, L50E, L50F, L50G, L60F, L60G, L60G Z, L60H, L70C, L70D, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, MC110B, MT-L3045, PT1506, PT1560, PT1562, PT1563, PT1760, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519, T450D, TD103, TD40, TD63, TD73, TLB1 4WD-A Part No: Designation Class Hook no Used when

11667010 Plug EXT 9989357 Bearing and seals, replacing

Machines/Components 8421H-19, 8421H-21, 8421H-5, A60H, AH56E, AH56F, AH56G, AH64D, AH64E, AH64F, AH64J, AH64K, AH64L, AHW64M, AHW64N, AHW64O, AHW71L, AHW71M, AHW71N, AHW71O, AHW71P, AHW71Q, AWB10, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, AWB40B, AWB41, AWB50, AWB50B, D6H, FL802, FL-IL1, FL-IL2, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE400, HTL206, HTL220, HTL221, HTL222, HTL222B, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L330C, L330C LL, L330D, L330E, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, PT1562, PT1563, PT1862, PT1863

2014-11-17

Volvo Construction Equipment

6:1

6. Drifts Part No: Designation Class Hook no Used when Remark

11667050 Drift plate EXT 9999811 Bearing and seals, replacing D=50mm

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, HST75, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTL206, HTL220, HTL221, HTL222, HTL222B, L50B, L50D, L50E, L70C, L70D, T450D Part No: Designation Class Hook no Used when Remark

11667055 Drift plate EXT 9999811 Bearing and seals, replacing D=55mm

Part No: Designation Class Hook no Used when Remark

11667060 Drift plate EXT 9999811 Bearing and seals, replacing D=60mm

Machines/Components HST75, L50D, L50E, TD40

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A30D, A30E, A30F, A35D, A35E, A35E FS, A35F, A35F FS, A40D, A40E, A40E FS, A40F, A40F FS, AWB10, D1.2A, D11F, D11H, D13F, D13H, D13J, D16F, D16H, FL-IL1, FL-IL2, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE400, HTL206, HTL220, HTL221, HTL222, HTL222B, L110G, L120G, L50B, L50D, L50E, L60F, L70C, L70D, L70F, PT1506, PT1563, PT1863, PT2116, PT2509, PT2519

6:2

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

11667065 Drift plate EXT 9999811 Bearing and seals, replacing D=65mm

Machines/Components A35D, A40D, AWB15, AWB25, HST75, HTE110, HTE120, HTE125, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTL206, HTL220, HTL221, HTL222, HTL222B, L110F, L110G, L120F, L120G, L50D, L50E, L60F, L70F, L90F, PT1760 Part No: Designation Class Hook no Used when Remark

11667070 Drift plate EXT 9999811 Bearing and seals, replacing D=70mm

Machines/Components 8421H-19, 8421H-21, 8421H-5, A25D, A25D 4x4, A25E, A25E 4x4, A30D, A30E, AWB15, AWB25, AWB41, BL60, BL60B, BL61, BL61 PLUS, BL61B, BL70, BL70B, BL71, BL71 PLUS, BL71B, D1.6A, D12C, D12D, D2.0A, D2.0D, D2.2A, D2.2D, D9A, D9B, HST75, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTL206, HTL220, HTL221, HTL222, HTL222B, L110G, L120G, L330C, L330C LL, L330D, L330E, L50D, L50E, PT1560, PT1562, PT1760, PT1860, PT1862 Part No: Designation Class Hook no Used when Remark

11667075 Drift plate EXT 9999811 Bearing and seals, replacing D=75mm

Machines/Components AWB10, AWB15, AWB25, D1.7A, D3.1A, D3.4A, D3.4D, EC55C, EC60C, EW60C, HTE110, HTE120, HTE125, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, PT1506, PT1563, PT1863, PT2116, PT2509, PT2519, TLB1 4WD-A

2014-11-17

Volvo Construction Equipment

6:3

6. Drifts Part No: Designation Class Hook no Used when Remark

11667080 Drift plate EXT 9999811 Bearing and seals, replacing D=80mm

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AWB15, AWB20, D1.2A, D10B, HT205, HT210, HT220, HTE110, HTE1160, HTE120, HTE125, HTE202, HTE204, HTE205, HTE210, HTE220, HTE840, HTL220, HTL221, HTL222, HTL222B, L50D, L50E, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, MC110B, TD103 Part No: Designation Class Hook no Used when Remark

11667085 Drift plate EXT 9999811 Bearing and seals, replacing D=85mm

Machines/Components 8421H-19, 8421H-21, 8421H-5, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AH56E, AH56F, AH56G, AH64, AH64D, AH64E, AH64F, AH64J, AH64K, AH64L, AHW64M, AHW64N, AHW64O, AHW71L, AHW71M, AHW71N, AHW71O, AHW71P, AHW71Q, EL70, EW140C, EW140D, EW160C, EW160D, HST75, HTE110, HTE120, HTE125, L330C, L330C LL, L330D, L330E, L350F, L50D, L50E, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H Part No: Designation Class Hook no Used when Remark

11667090 Drift plate EXT 9999811 Bearing and seals, replacing D=90mm

Machines/Components A35D, A40D, AWB10, AWB15, AWB30, AWB31, AWB40B, AWB50, D1.1A, D1.7A, FL802, FL-IL1, FL-IL2, HST75, HT205, HT210, HT220, HTE110, HTE1160, HTE120, HTE125, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTE840, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307, L110G, L120G, L50D, L50E, PT1506, PT1560, PT1563, PT1760, PT1860, PT1863, PT2116, PT2509, PT2519

6:4

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

11667095 Drift plate EXT 9999811 Bearing and seals, replacing D=95mm

Machines/Components 8421H-19, 8421H-21, 8421H-5, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, AWB10, HTE1160, HTE300, HTE305, HTE400, HTE840, L110F, L110G, L120F, L120G, L50E, L60F, L60G, L70G, L90G, MC110B, MC80B, MC90B, PT1506, PT1560, PT1563, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519 Part No: Designation Class Hook no Used when Remark

11667100 Drift plate EXT 9999811 Bearing and seals, replacing D=100mm

Machines/Components 8421H-19, 8421H-21, 8421H-5, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB10, AWB30, AWB31, AWB40B, AWB41, AWB50, D1.6A, D11F, D11H, D13F, D13H, D13J, D16F, D16H, D2.0A, D2.0D, D2.2A, D2.2D, EC200B, FL802, HB1100, HB1100 Plus, HB1700, HB1700 Plus, HT205, HT210, HT220, HTE1160, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE400, HTE840, HTL206, HTL220, HTL221, HTL222, HTL222B, L105, L110G, L110H, L120G, L120G Z, L120H, L150D, L150E, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F HL, L180G, L180G HL, L180H, L220E, L220G, L220H, L250G, L250H, L330C, L330C LL, L330D, L330E, L60G, L60G Z, L60H, L70G, L70H, L90G, L90G Z, L90H, PT1563, PT1863, PT2116, PT2509, PT2519 Part No: Designation Class Hook no Used when Remark

11667104 Drift plate ENG 9999811 Bearing and seals, replacing D=104mm

Machines/Components 8421H-19, 8421H-21, 8421H-5, AWB10, HT205, HT210, HT220, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE305, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307, L330C, L330C LL, L50D, L50E, TD40

2014-11-17

Volvo Construction Equipment

6:5

6. Drifts Part No: Designation Class Hook no Used when Remark

11667105 Drift plate EXT 9999811 Bearing and seals, replacing D=105mm

Machines/Components A25F, A25G, A30F, A30G, A35E, A35E FS, A40E, A40E FS, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB50, AWB50B, FL852, FL862, FL-IL1, FL-IL2, HTE110, HTE120, HTE125, PT1862 Part No: Designation Class Hook no Used when Remark

11667110 Drift plate EXT 9999811 Bearing and seals, replacing D=110mm

Machines/Components 8421H-19, 8421H-21, 8421H-5, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, AH56E, AH56F, AH56G, AH56H, AH56I, AH56J, AH63, AH64, AH64D, AH64E, AH64F, AH64J, AH64K, AH64L, AH64P, AH64Q, AH64R, AHW64M, AHW64N, AHW64O, AHW71L, AHW71M, AHW71N, AHW71O, AHW71P, AHW71Q, AWB10, AWB15, AWB40, AWB41, FL802, FL852, FL862, FL-IL1, FL-IL2, HT205, HT210, HT220, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE305, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307, L105, L110G, L120G, L120G Z, L150D, L150E, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F HL, L180G, L180G HL, L180H, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L330C, L330C LL, L330D, L330E, L45F, L45G, L50F, L50G, L60F, L60G, L60G Z, L60H, L70C, L70D, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, MT-L3045, PT2509 Part No: Designation Class Hook no Used when Remark

11667115 Drift plate EXT 9999811 Bearing and seals, replacing D=115mm

Machines/Components 8421H-19, 8421H-21, 8421H-5, A35E, A35E FS, A40E, A40E FS, AWB20, AWB25, AWB30, AWB31, D3.1A, D3.4A, D3.4D, EC55C, EC60C, EW60C, FL802, FL852, FL862, HT205, HT210, HT220, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTL206, HTL220, HTL221, HTL222, HTL222B, L105, L110G, L110H, L120G, L120G Z, L120H, L150H, L180H, L220H, L250H, L330C, L330C LL, L330D, L330E, L60G, L60G Z, L60H, L70G, L70H, L90G, L90G Z, L90H, PT1506, PT1560, PT1562, PT1860, PT1862, PT2509, PT2519

6:6

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

11667118 Drift plate EXT 9999811 Bearing and seals, replacing D=118mm

Machines/Components A25E, A25E 4x4, A25F, A25G, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, FL-IL1, FL-IL2 Part No: Designation Class Hook no Used when Remark

11667120 Drift plate EXT 9999811 Bearing and seals, replacing D=120mm

Machines/Components 8421H-19, 8421H-21, 8421H-5, A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AWB10, AWB40, AWB40B, AWB41, AWB50, FL-IL1, FL-IL2, HT205, HT210, HT220, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE305, HTE400, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L330C, L330C LL, L330D, L330E, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, PT1563, PT1760, PT1863, PT2116, PT2509, PT2519 Part No: Designation Class Hook no Used when Remark

11667125 Drift plate EXT 9999811 Bearing and seals, replacing D=125mm

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AH56F, AH63, AH64, AH64E, AH64K, AHW64N, AHW71M, AHW71P, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB15, AWB20, AWB30, AWB31, AWB40, FL1002, FL802, FL852, FL862, FL992, FL-IL1, FL-IL2, HTE300, HTE305, HTL305, HTL306, HTL307, L110G, L110H, L120G, L120G Z, L120H, L150G, L180E HL, L180F HL, L180G, L180G HL, L220G, L250G, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, PT1506, PT1560, PT1562, PT1563, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519

2014-11-17

Volvo Construction Equipment

6:7

6. Drifts Part No: Designation Class Hook no Used when Remark

11667130 Drift plate EXT 9999811 Bearing and seals, replacing D=130mm

Machines/Components AH54, AH63, AHW71, AWB15, AWB20, AWB25, D6H, D8H, EV80, FL802, HT205, HT210, HT220, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE400, HTL206, HTL220, HTL221, HTL222, HTL222B, L105, L110G, L120G, L120G Z, L150D, L150E, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F HL, L180G, L180G HL, L180H, L220E, L220G, L220H, L250G, L250H, L330C, L330C LL, L330D, L330E, L350F, L60G, L60G Z, L60H, L70C, L70D, L70G, L70H, L90G, L90G Z, L90H, TD122 Part No: Designation Class Hook no Used when Remark

11667135 Drift plate EXT 9999811 Bearing and seals, replacing D=135mm

Machines/Components AH54, AH63, AWB15, AWB25, AWB30, AWB31, FL852, FL862, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, TLB1 4WD-A Part No: Designation Class Hook no Used when Remark

11667140 Drift plate EXT 9999811 Bearing and seals, replacing D=140mm

Machines/Components 8421H-19, 8421H-21, 8421H-5, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, AH63, AHW71, AHW90, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB20, AWB25, AWB30, AWB31, AWB40B, AWB50, D12C, EV80, FL-IL1, FL-IL2, HTE1160, HTE840, L330C, L330C LL, L330D, L330E, L350F, L45F, L45G, L50F, L50G, L60F, L70F, L90F, PT1560, PT1860, PT1862, TD122 Part No: Designation Class Hook no Used when Remark

6:8

11667145 Drift plate EXT 9999811 Bearing and seals, replacing D=145mm

Volvo Construction Equipment

2014-11-17

6. Drifts Machines/Components 8421H-19, 8421H-21, 8421H-5, A25D, A25E, A25F, A25G, A30D, A30E, A30F, A30G, AWB40, HTE300, HTE305, HTL305, HTL306, HTL307, L330C, L330C LL, L330D, L330E, PT1560, PT1562, PT1563, PT1860, PT1862, PT1863, TD103 Part No: Designation Class Hook no Used when Remark

11667150 Drift plate EXT 9999811 Bearing and seals, replacing D=150mm

Machines/Components 8421H-19, 8421H-21, 8421H-5, A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, AHW71, AWB10, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40, L105, L350F, L60G, L60G Z, L60H, L70G, L70H, L90G, L90G Z, L90H, TD63, TD73 Part No: Designation Class Hook no Used when Remark

11667155 Drift plate EXT 9999811 Bearing and seals, replacing D=155mm

Machines/Components AWB30, AWB31, AWB40B, AWB50, HTE400 Part No: Designation Class Hook no Used when Remark

11667160 Drift plate EXT 9999811 Bearing and seals, replacing D=160mm

Machines/Components A35E, A35E FS, A35F, A35G, A40E, A40E FS, A40F, A40G, AH63, AWB10, AWB40, FL1002, FL992, L350F, L50E Part No: Designation Class Hook no Used when Remark

2014-11-17

11667165 Drift plate EXT 9999811 Bearing and seals, replacing D=165mm

Volvo Construction Equipment

6:9

6. Drifts Machines/Components A35E, A35E FS, A35F, A35F FS, A40E, A40E FS, A40F, A40F FS, AH63, AWB20, AWB25, L105, L110G, L110H, L120G, L120G Z, L120H, L150G, L150H, L180E HL, L180F HL, L180G, L180G HL, L180H, L220G, L220H, L250G, L250H, L60G, L60G Z, L60H, L70G, L70H, L90G, L90G Z, L90H Part No: Designation Class Hook no Used when Remark

11667170 Drift plate EXT 9999811 Bearing and seals, replacing D=170mm

Machines/Components 8421H-19, 8421H-21, 8421H-5, A25D, A25E, A25F, A25G, A30D, A30E, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, A60H, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB30, AWB31, AWB40, AWB40B, AWB40C, AWB41, AWB50, HTE400, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L330C, L330C LL, L330D, L330E, PT1560, PT1562, PT1563, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519 Part No: Designation Class Hook no Used when Remark

11667185 Drift plate EXT 9999811 Bearing and seals, replacing D=185mm

Part No: Designation Class Hook no Used when Remark

11667190 Drift plate EXT 9999811 Bearing and seals, replacing D=190mm

Machines/Components HTE400

Machines/Components A25F, A30F, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AH56H, AH56I, AH56J, AH63, AH64P, AH64Q, AH64R, EW140, EW140C, EW140D, EW160, EW160C, EW160D, FL802, L105

6:10

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

11667195 Drift plate EXT 9999811 Bearing and seals, replacing D=195mm

Machines/Components A25F, A25G, A30F, A30G, AH56H, AH56I, AH56J, AH63, AH64P, AH64Q, AH64R, AHW64, AWB15, AWB25, L60F, L70F, L90F, MT-L3045 Part No: Designation Class Hook no Used when Remark

11667200 Drift plate EXT 9999811 Bearing and seals, replacing D=200mm

Machines/Components A35F, A35F FS, A40E, A40E FS, A40F, A40F FS, AH63, AWB15, AWB50, AWB50B, L330D, L330E, L350F, PT2116, PT2509, PT2519 Part No: Designation Class Hook no Used when Remark

11667220 Drift plate EXT 9999846 Bearing and seals, replacing D=220mm

Machines/Components AWB30, AWB31, AWB50, AWB50B, D4D, D6D, EC200B Part No: Designation Class Hook no Used when Remark

11667264 Drift plate EXT 9999846 Bearing and seals, replacing D=264mm

Machines/Components AWB41, L220D, L220E, L220F, L220G, L220H, L250G, L250H, L330D, L330E

2014-11-17

Volvo Construction Equipment

6:11

6. Drifts Part No: Designation Class Hook no Used when Remark

11667400 Drift plate AXL 9999846 Hub seal (casette), installing D=177 mm (6.97 in)

Machines/Components AWB15, AWB20, AWB25, AWB30, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H Part No: Designation Class Hook no Used when

88830061 Drift AXL 9999814 Installing seal ring in rear axle suspension

Machines/Components L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL Part No: Designation Class Used when Remark

88830217 Drift plate AXL Installing seal ring in rear axle suspension. Drift plate and drift ring. 238mm. Replaces 88830064

Machines/Components AWB30, AWB31, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL Part No: Designation Class Hook no Used when Remark

6999001 Handle EXT 9989357 Bearing and seals, replacing L=200mm

Machines/Components AH31, AH54, AH63, AHW71, D10B, EV80, HT130, HT205, HT210, HT220, HT90, HT93, HT95, HTE110, HTE120, HTE125, HTE202, HTE204, HTE205, HTE210, HTE220, HTE300, HTE305, 6:12

Volvo Construction Equipment

2014-11-17

6. Drifts HTL305, HTL306, HTL307, L330C, L330C LL, L45F, L45G, L50F, L50G, L60E, L70E, L90E, PT1560, PT1562, PT1660, PT1760, PT1860, PT1862, TD103, TD122, TD63, TD73 Part No: Designation Class Hook no Used when Remark

6999002 Handle EXT 9989357 Bearing and seals, replacing L=400mm

Part No: Designation Class Hook no Used when Remark

6999003 Handle EXT 9989357 Bearing and seals, replacing L=600mm

Part No: Designation Class Hook no Used when Remark

6999004 Handle EXT 9989357 Bearing and seals, replacing L=190mm

Machines/Components AH54, AH63, HT90, HT93, HT95

Machines/Components A35D, A40D, L110E, L120E, L90E

Machines/Components A25F, A30F, AH56H, AH56I, AH56J, AH64P, AH64Q, AH64R, D4D, D4E, D4H, D6D, D6E, D6H, D8H, HT130, PT1506, PT1560, PT1563, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519, TD122, TD63, TD73 Part No: Designation Class Hook no Used when Remark

2014-11-17

6999005 Handle EXT 9989357 Bearing and seals, replacing L=400mm

Volvo Construction Equipment

6:13

6. Drifts Part No: Designation Class Hook no Used when Remark

6999007 Handle EXT 9989353 Bearing and seals, replacing L=200mm

Machines/Components D10B, HT130, L110E, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L330C, L330C LL, L330D, L330E, L50D, L50E, L60E, L70D, L70E, L90D, L90D OR, L90E, PT1506, PT1560, PT1563, PT1760, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519, TD103, TD63, TD73 Part No: Designation Class Hook no Used when

6999009 Plug EXT 9989355 Bearing and seals, replacing

Part No: Designation Class Hook no Used when

6999010 Plug EXT 9989355 Bearing and seals, replacing

Machines/Components 8421H-19, 8421H-21, 8421H-5, AH54, AHW71, AWB20, AWB25, AWB30, AWB31, AWB40, EV80, EW140D, EW160D, EW180D, EW210D, FL802, HT205, HT210, HT220, HT90, HT93, HT95, HTE110, HTE120, HTE125, HTE202, HTE204, HTE205, HTE210, HTE220, HTE300, HTE305, HTL305, HTL306, HTL307, L330D, L330E, L50E, MS-E3050, MS-E3060, MS-E3070

6:14

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

9993718 Guide EXT 9989355 Puller bolt in plate, guide UNC 1"

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, D10B, HT205, HT210, HT220, HT93, HT95, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTL206, HTL220, HTL221, HTL222, HTL222B, TD103, TD122 Part No: Designation Class Hook no Used when Remark

6999015 Drift plate EXT 9999811 Bearing and seals, replacing D=15mm

Part No: Designation Class Hook no Used when Remark

6999018 Drift plate EXT 9999811 Bearing and seals, replacing D=18mm

Machines/Components D10B, TD103, TD63, TD73

Machines/Components TD63

2014-11-17

Volvo Construction Equipment

6:15

6. Drifts Part No: Designation Class Hook no Used when Remark

6999020 Drift plate EXT 9999811 Bearing and seals, replacing D=20mm

Part No: Designation Class Hook no Used when Remark

6999022 Drift plate EXT 9999811 Bearing and seals, replacing D=22mm

Part No: Designation Class Hook no Used when Remark

6999024 Drift plate EXT 9999811 Bearing and seals, replacing D=24mm

Machines/Components D10B, HT130, TD103

Machines/Components FL802, HT130, TD63

Machines/Components PT1506, PT1560, PT1760, PT1860, PT1862, PT2509, PT2519

6:16

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

6999025 Drift plate EXT 9999811 Bearing and seals, replacing D=25mm

Machines/Components D10B, L110E, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L330C, L330C LL, L330D, L330E, L50D, L50E, L60E, L70D, L70E, L90D, L90D OR, L90E, PT1506, PT1560, PT1860, PT1862, PT2509, TD122 Part No: Designation Class Hook no Used when Remark

6999028 Drift plate EXT 9999811 Bearing and seals, replacing D=28mm

Machines/Components D10B, PT1506, PT1560, PT1563, PT1760, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519, TD103 Part No: Designation Class Hook no Used when Remark

6999030 Drift plate EXT 9999811 Bearing and seals, replacing D=30mm

Machines/Components D4D, D4E, D4H, D6D, D6E, D6H, D8H, TD122, TD63, TD73

2014-11-17

Volvo Construction Equipment

6:17

6. Drifts Part No: Designation Class Hook no Used when Remark

6999032 Drift plate EXT 9999811 Bearings and seals, changing D = 32 mm

Part No: Designation Class Hook no Used when Remark

6999034 Drift plate EXT 9999811 Bearing and seals, replacing D=34mm

Machines/Components PT1506, PT2116, PT2509, PT2519

Machines/Components L110E, L120D, L120E, L150D, L150E, L180D, L180D HL, L180E, L180E HL, L330C, L330C LL, L330D, L330E, L50D, L60E, L70D, L70E, L90D, L90D OR, L90E, PT1506, PT2116, PT2509, PT2519 Part No: Designation Class Hook no Used when Remark

6999035 Drift plate EXT 9999811 Bearing and seals, replacing D=35mm

Machines/Components TD103, TD63, TD73

6:18

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

6999038 Drift plate EXT 9999811 Bearing and seals, replacing D=38mm

Machines/Components D10B, D4D, D4E, D4H, D6D, D6E, D6H, D8H, FL802, TD103 Part No: Designation Class Hook no Used when Remark

6999040 Drift plate EXT 9999811 Bearing and seals, replacing D=40mm

Machines/Components AH54, HT130, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTL206, HTL220, HTL221, HTL222, HTL222B Part No: Designation Class Hook no Used when Remark

6999044 Drift plate EXT 9999811 Bearing and seals, replacing D=44mm

Machines/Components D10B, TD103, TD63, TD73

2014-11-17

Volvo Construction Equipment

6:19

6. Drifts Part No: Designation Class Hook no Used when Remark

6999045 Drift plate EXT 9999811 Bearing and seals, replacing D=45mm

Part No: Designation Class Hook no Used when Remark

6999048 Drift plate EXT 9999811 Bearing and seals, replacing D=48mm

Part No: Designation Class Hook no Used when Remark

6999050 Drift plate EXT 9999811 Bearing and seals, replacing D=50mm

Machines/Components MC110B, MC80B, MC90B

Machines/Components HT130, HT90, PT1760

Machines/Components HT205, HT210, HT220, HT90, HT93, HT95, HTE202, HTE204, HTE205, HTE210, HTE220, HTE300, HTE305, HTL305, HTL306, HTL307, L110E, L120E, L50D, L50E, L60E, L70E, L90E, PT1560, PT1562, PT1660, PT1760, PT1860, PT1862

6:20

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

6999052 Drift plate EXT 9999811 Bearing and seals, replacing D=52mm

Machines/Components HT130, HT93, HT95, HTE110, HTE120, HTE125, PT1760, TD63 Part No: Designation Class Hook no Used when Remark

6999055 Drift plate EXT 9999811 Bearing and seals, replacing D=55mm

Machines/Components EW140D, EW160D, EW180D, EW210D, HT130, MS-E3050, MS-E3060, MS-E3070, TD122 Part No: Designation Class Hook no Used when Remark

6999057 Drift plate EXT 9999811 Bearing and seals, replacing D=57mm

Machines/Components HTE202, HTE204, HTE205, HTE210, HTE220, HTE305, HTL305, HTL306, HTL307, TD63

2014-11-17

Volvo Construction Equipment

6:21

6. Drifts Part No: Designation Class Hook no Used when Remark

6999058 Drift plate EXT 9999811 Bearing and seals, replacing D=58mm

Machines/Components HTE305, HTL305, HTL306, HTL307, PT1506, PT1560, PT1562, PT1563, PT1660, PT1760, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519, TD103, TD122 Part No: Designation Class Hook no Used when Remark

6999060 Drift plate EXT 9999811 Bearing and seals, replacing D=60mm

Machines/Components 8421H-19, 8421H-21, 8421H-5, AWB15, AWB20, AWB25, AWB30, AWB31, HT130, HT205, HT210, HT220, HTE202, HTE204, HTE205, HTE210, HTE220, HTE300, HTE305, HTL305, HTL306, HTL307, L50D, TD122 Part No: Designation Class Hook no Used when Remark

6999062 Drift plate EXT 9999811 Bearing and seals, replacing D=62mm

Machines/Components HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307

6:22

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

6999065 Drift plate EXT 9999811 Bearing and seals, replacing D=65mm

Machines/Components AH54, AHW71, FL802, HT130, HT90, HT93, HT95, PT1560, PT1760, PT1860, PT1862, TD103, TD122, TD63, TD73 Part No: Designation Class Hook no Used when Remark

6999068 Drift plate EXT 9999811 Bearing and seals, replacing D=68mm

Machines/Components HT93, HT95, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTL206, HTL220, HTL221, HTL222, HTL222B, L45F, L45G, L50F, L50G, MT-L3045, TD103, TD122, TD63, TD73 Part No: Designation Class Hook no Used when Remark

6999070 Drift plate EXT 9999811 Bearing and seals, replacing D=70mm

Machines/Components HT205, HT210, HT220, L60E, L70E, L90E, PT1560, PT1660, PT1760, PT1860, PT1862

2014-11-17

Volvo Construction Equipment

6:23

6. Drifts Part No: Designation Class Hook no Used when Remark

6999072 Drift plate EXT 9999811 Bearing and seals, replacing D=72mm

Machines/Components HT90, HT93, HT95, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTL206, HTL220, HTL221, HTL222, HTL222B, TD122 Part No: Designation Class Hook no Used when Remark

6999075 Drift plate EXT 9999811 Bearing and seals, replacing D=75mm

Machines/Components HT130, HT90, HT93, HT95, HTE110, HTE120, HTE125 Part No: Designation Class Hook no Used when Remark

6999080 Drift plate EXT 9999811 Bearing and seals, replacing D=80mm

Machines/Components AH54, AH63, AWB20, AWB25, AWB30, AWB31, HT130, HT205, HT210, HT220, HT90, HT93, HT95, L45F, L45G, L50F, L50G Part No: Designation Class Hook no Used when Remark

6999085 Drift plate EXT 9999811 Bearing and seals, replacing D=85mm

Machines/Components A25D, A25D 4x4, A30D, A35D, A40D, HT130, HT90, HT93, HT95

6:24

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

6999088 Drift plate EXT 9999811 Bearing and seals, replacing D=88mm

Part No: Designation Class Hook no Used when Remark

6999090 Drift plate EXT 9999811 Bearing and seals, replacing D=90mm

Machines/Components PT1560, PT1760, PT1860, PT1862

Machines/Components AH54, AH63, AHW71, EV80, HT205, HT210, HT220, HT93, HT95, HTE110, HTE120, HTE125, L45F, L45G, L50F, L50G, PT1560, PT1660, PT1860, PT1862 Part No: Designation Class Hook no Used when Remark

9991801 Handle EXT 9999835 Seal, installing L=200mm D=17,8mm

Part No: Designation Class Hook no Used when Remark

9992000 Handle EXT 9999835 Bearing, installing L=200mm D=24,8mm

Machines/Components D12C, TD164

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AH54, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D4D, D5D, D7D, D7E, D9A, D9B, G970, G976, G990, L150E, L150H, L180H, L180H HL, L220H, L250G, L350F, T450D

2014-11-17

Volvo Construction Equipment

6:25

6. Drifts Part No: Designation Class Hook no Used when

9993678 Press plate AXL 9999811 Bearing on countershaft, installing

Part No: Designation Class Hook no Used when

9993707 Drift EXT 9999846 Crankshaft rear oil seal, installing

Machines/Components AH54

Machines/Components A30C, A35C, A40, D10B, TD102, TD103, TD122 Part No: Designation Class Hook no Used when

9998194 Drift ENG 9988580 Injection timing adjuster, reconditioning

Part No: Designation Class Hook no Used when

9998195 Drift ENG 9999814 Injection timing adjuster, reconditioning

Machines/Components TD103

6:26

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

9998196 Drift ENG 9999846 Injection timing adjuster, reconditioning

Part No: Designation Class Used when

8240-02350 Installation tool TRA Installation of needle bearing

Part No: Designation Class Hook no Used when

2250320 Handle AXL -----Axle, reconditioning, used for different drifts

Machines/Components TD103

Machines/Components 2HL270, 2HL290, EW205D

Machines/Components APB745, APB755, APB755-HD, APLB745, APLB755, APLB755-HD, L20B, L25B, L30B, L35B, L40B, L45B, MT-E3050, MT-E3060, MT-E3070, MT-L3045 Part No: Designation Class Hook no Used when

2907340 Drift AXL -----Axle, reconditioning

Machines/Components APB755-HD, APLB745, APLB755, APLB755-HD, L40B, L45B

2014-11-17

Volvo Construction Equipment

6:27

6. Drifts Part No: Designation Class Hook no Used when

5235714 Drift AXL -----Axle, reconditioning

Part No: Designation Class Hook no Used when

11370460 Installation tool AXL -----Axle, reconditioning

Part No: Designation Class Hook no Used when

11370465 Press tool AXL -----Axle, reconditioning

Part No: Designation Class Hook no Used when

11370466 Installation tool AXL -----Axle, reconditioning

Machines/Components L40B, L45B

Machines/Components L20B, L25B, L30B, L35B

6:28

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

2291222 Drift AXL -----Installation of outer ring for bearing

Part No: Designation Class Hook no Used when

11370467 Installation tool AXL -----Axle, reconditioning

Part No: Designation Class Hook no Used when

2907328 Drift AXL -----Installation of sealing

Machines/Components AV230

Machines/Components L20B, L25B, L30B, L35B

Machines/Components MT-L3045

2014-11-17

Volvo Construction Equipment

6:29

6. Drifts Part No: Designation Class Hook no Used when

11668562 Drift AXL -----Shaft seal, installation

Part No: Designation Class Hook no Used when

11668563 Drift AXL -----Shaft seal, installation

Part No: Designation Class Used when

88830082 Installation drift TRA Installing pressure ring

Machines/Components APR70

Machines/Components APR70A, APR90, APR90A

Machines/Components 2HL270, 2HL290, EW205D

6:30

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

88830081 Installation drift TRA Installing sheet on output flange if removed

Machines/Components 2HL270, 2HL290, EW205D, MT-L3045 Part No: Designation Class Hook no Used when

11668564 Installation tool AXL -----Thrust plate, installation

Part No: Designation Class Hook no Used when Remark

11668589 Drift AXL -----Installation of bearing outer ring Used together with 2250320

Machines/Components APR70, APR70A, APR90, APR90A

Machines/Components APR70A, APR90, APR90A

2014-11-17

Volvo Construction Equipment

6:31

6. Drifts Part No: Designation Class Hook no Used when Remark

11668591 Drift AXL -----Installation of bearing outer ring Used together with 2250320

Part No: Designation Class Used when

11668507 Handle AXL Axle, reconditioning

Machines/Components APR70

Machines/Components APB745, APB755, APB755-HD, APLB745, APLB755, APLB755-HD, L20B, L25B, L30B, L35B, MT-L3045 Part No: Designation Class Used when

11668500 Drift plate AXL Axle, reconditioning

Machines/Components APB745, APB755, APLB745, APLB755, APLB755-HD

6:32

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

11668501 Drift plate TRA Transmission, reconditioning

Part No: Designation Class Hook no Used when

11668550 Drift AXL -----Installing screen sheet onto hub carrier

Part No: Designation Class Hook no Used when Remark

11668551 Drift AXL -----Installation of bearing ring or shaft seal Used with 11668507

Machines/Components EW140

Machines/Components APB745, APB755, APB755-HD

Machines/Components APB755-HD, APLB755-HD

2014-11-17

Volvo Construction Equipment

6:33

6. Drifts Part No: Designation Class Hook no Used when Remark

11668552 Drift AXL -----Installation of bearing ring or shaft seal Used with 11668507

Part No: Designation Class Hook no Used when Remark

11668553 Drift AXL -----Installation of shaft seal Used with 2250320

Part No: Designation Class Hook no Used when

11668554 Drift AXL -----Installation of bearing ring or shaft seal

Machines/Components APB755-HD

Machines/Components APB745, APB755

6:34

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

11668555 Drift AXL -----Installation of bearing ring Used with 2250320

Machines/Components APLB745, APLB755, APLB755-HD, MS-E3050, MS-E3060, MS-E3070 Part No: Designation Class Hook no Used when Remark

11668556 Drift AXL -----Installation of bearing ring Used with 2250320

Machines/Components APB755-HD, APLB745, APLB755, APLB755-HD, MT-E3050, MT-E3060, MT-E3070 Part No: Designation Class Hook no Used when Remark

2014-11-17

11668558 Drift AXL -----Installation of bearing ring Used with 2250320

Volvo Construction Equipment

6:35

6. Drifts Part No: Designation Class Hook no Used when Remark

5235720 Drift AXL -----Installation of bearing ring or shaft seal Used with 2250320

Machines/Components APB755-HD, APLB745, APLB755, APLB755-HD, MT-E3050, MT-E3060, MT-E3070, MT-L3045 Part No: Designation Class Hook no Used when Remark

2288674 Drift AXL -----Drift for insert of bearing ring Used with 11668507

Machines/Components APB745, APB755

6:36

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

88830078 Drift AXL Installing bearing ring

Part No: Designation Class Used when

5235901 Drift AXL Installing bearing ring

Machines/Components MS-E3050, MS-E3060, MS-E3070

Machines/Components MS-E3050, MS-E3060, MS-E3070, MT-L3045 Part No: Designation Class Used when

5235907 Drift AXL Installing bushing and sealing in axle housing

Machines/Components MS-E3050, MS-E3060, MS-E3070

2014-11-17

Volvo Construction Equipment

6:37

6. Drifts Part No: Designation Class Hook no Used when Remark

5235717 Drift AXL -----Installing bushing and sealing in axle housing Used with 2250320

Machines/Components APLB745, APLB755, APLB755-HD, MS-E3050, MS-E3060, MS-E3070 Part No: Designation Class Used when

88830077 Installation tool AXL Installing seal ring

Machines/Components MS-E3050, MS-E3060, MS-E3070, MT-E3050, MT-E3060, MT-E3070

6:38

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

2291184 Installation tool AXL Installing seal ring

Part No: Designation Class Hook no Used when

2907327 Drift AXL -----Installation of sealing

Part No: Designation Class Used when

88830076 Installation tool TRA Installing shaft seal

Machines/Components MT-E3070

Machines/Components AV230

Machines/Components 2HL270, 2HL290, EW205D, MT-L3045

2014-11-17

Volvo Construction Equipment

6:39

6. Drifts Part No: Designation Class Used when

88830075 Installation tool AXL Installing seal ring

Machines/Components EW140C, EW140D, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D, MS-E3050, MS-E3060, MS-E3070, MT-E3050, MT-E3060, MT-E3070 Part No: Designation Class Hook no Used when

11668590 Drift AXL -----Installation of shaft seal, brake housing

Part No: Designation Class Hook no Used when

11668592 Drift AXL -----Installation of shaft seal, brake housing

Machines/Components APR70

Machines/Components APR70A, APR90, APR90A

6:40

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

88830176 Drift AXL Installing hub sealing

Part No: Designation Class Used when

88830177 Drift AXL Installing shaft seal

Part No: Designation Class Used when

88830178 Drift AXL Installing shaft seal

Machines/Components MT-L3045

2014-11-17

Volvo Construction Equipment

6:41

6. Drifts Part No: Designation Class Used when

2907667 Drift AXL Installing sealing cap

Part No: Designation Class Hook no Used when

11668301 Handle EXT -----Used for different drifts

Part No: Designation Class Used when

88830198 Handle EXT Used for different drifts

Part No: Designation Class Hook no Used when

11668302 Drift AXL -----Drift for bushing, svivel housing

Machines/Components MT-L3045

Machines/Components TLB1 2WD-A, TLB1 4WD-A

Machines/Components 26.16-A, 26.16-B, 26.22-A, 26.22-B

6:42

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

11668304 Drift AXL -----Drift for seal on wheel hub

Machines/Components 26.22-A, 26.22-B, 28.32-H-A, 28.32-M-A, 28.43 Part No: Designation Class Hook no Used when

11668306 Drift AXL -----Drift for bushes (beam trumpet)

Part No: Designation Class Hook no Used when

11668308 Drift AXL -----Drift for bearing cup (differential support)

Machines/Components 28.32-H-A, 28.32-M-A, 28.43

Machines/Components 26.00-A, 26.16-A, 26.16-B, 26.22-A, 26.22-B, 28.44 Part No: Designation Class Hook no Used when

11668309 Drift AXL -----Drift for bearing cone (differential housing)

Machines/Components 26.16-A, 26.16-B, 26.22-A, 26.22-B

2014-11-17

Volvo Construction Equipment

6:43

6. Drifts Part No: Designation Class Hook no Used when

11668310 Drift TRA -----Drift for bearing

Machines/Components TLB1 2WD-A, TLB1 2WD-B, TLB1 4WD-A, TLB1 4WD-B, TLB2 4WD-A, TLB2 4WD-B Part No: Designation Class Hook no Used when

11668313 Drift AXL -----Drift for bearing cup, wheel hub

Machines/Components 26.00-A, 26.00-B, 26.22-A, 26.22-B, 28.32-H-A, 28.32-M-A, 28.43, 28.44 Part No: Designation Class Hook no Used when

11668314 Drift AXL -----Drift for bushes, wheel carrier

Part No: Designation Class Hook no Used when

11668316 Drift AXL -----Drift for bushes (axle beam / king pin)

Machines/Components 28.32-H-A, 28.32-M-A, 28.43

Machines/Components 26.00-A, 26.00-B, 26.22-A, 26.22-B

6:44

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

11668317 Drift AXL -----Drift for spherical joint cone (king pin)

Part No: Designation Class Hook no Used when

11668322 Drift TRA -----Drift for inner race bearing

Machines/Components BL60, BL70, BL71

Machines/Components TLB1 2WD-A, TLB1 2WD-B, TLB1 4WD-A, TLB1 4WD-B, TLB2 4WD-A, TLB2 4WD-B Part No: Designation Class Hook no Used when

11668323 Drift AXL -----Drift for bearing cone (pinion)

Machines/Components 26.00-A, 28.32-H-A, 28.32-M-A, 28.43, 28.44 Part No: Designation Class Hook no Used when

11668324 Drift AXL -----Drift for bushes (steering cylinder)

Machines/Components BL70, BL71

2014-11-17

Volvo Construction Equipment

6:45

6. Drifts Part No: Designation Class Hook no Used when

11668326 Drift AXL -----Drift for bearing cone (pinion)

Part No: Designation Class Hook no Used when

11668330 Drift AXL -----Used for seal (swivel housing)

Part No: Designation Class Hook no Used when

11668333 Drift AXL -----Used for bearing cup (brake cylinder)

Machines/Components 26.16-A, 26.16-B, 26.22-A, 26.22-B

Machines/Components 26.00-A, 28.32-H-A, 28.32-M-A, 28.43, 28.44 Part No: Designation Class Hook no Used when

11668334 Drift TRA -----Drift for seal (oil pump)

Machines/Components TLB1 2WD-A, TLB1 4WD-A, TLB2 SD 4WD

6:46

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

11668337 Drift AXL -----Used for seal (beam trumpet)

Part No: Designation Class Hook no Used when

11668338 Drift AXL -----Used for pinion seal

Part No: Designation Class Hook no Used when

11668339 Drift AXL -----Used for seal (wheel hub)

Part No: Designation Class Hook no Used when

11668340 Drift AXL -----Used for bushes (pivot)

Machines/Components 28.32-H-A, 28.32-M-A, 28.43

Machines/Components 26.16-A, 26.22-A

Machines/Components 26.00-A, 28.44

Machines/Components 26.00-A

2014-11-17

Volvo Construction Equipment

6:47

6. Drifts Part No: Designation Class Hook no Used when

11668341 Drift AXL -----Esed for seal (pivot)

Part No: Designation Class Hook no Used when

11668349 Drift TRA -----Installation of sealing, frontshaft output

Machines/Components 26.00-A

Machines/Components TLB1 2WD-A, TLB1 2WD-B, TLB1 4WD-A, TLB1 4WD-B, TLB2 SD 4WD Part No: Designation Class Hook no Used when

11668354 Drift AXL -----Drift for bearing cone (differential)

Part No: Designation Class Hook no Used when

11668356 Drift AXL -----Installation of bushing (axle beam)

Machines/Components BL60, BL61, BL70, BL71

Machines/Components BL70, BL71

6:48

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

11668320 Drift AXL -----Drift for old type of seal (axle beam)

Part No: Designation Class Hook no Used when

11668357 Drift AXL -----Installation of NEW seal (axle beam)

Part No: Designation Class Hook no Used when

11668371 Drift AXL -----Installation of bearing cup, brake cylinder

Machines/Components BL70, BL71

Machines/Components 26.22-A, 26.22-B

Machines/Components BL60, BL61, BL70

2014-11-17

Volvo Construction Equipment

6:49

6. Drifts Part No: Designation Class Hook no Used when

11668372 Drift AXL -----Installation of bushing in self adjusing housing

Part No: Designation Class Hook no Used when

11668373 Drift AXL -----Installation of bushing in differential housing

Part No: Designation Class Hook no Used when

11668374 Drift AXL -----Installation of bearing cone in housing

Machines/Components BL60, BL61, BL70

6:50

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when Remark

88830189 Drift AXL Bushing axle beam, installing Replaces 11668375

Part No: Designation Class Hook no Used when

11668376 Drift AXL -----Bearing cup differential support, installing

Part No: Designation Class Hook no Used when

11668377 Drift AXL -----Pivot axle beam bushing, installing

Machines/Components 26.22-A, 26.22-B

Machines/Components 26.00-A, 28.44

Machines/Components 26.00-B, 26.16-B, 26.22-B

2014-11-17

Volvo Construction Equipment

6:51

6. Drifts Part No: Designation Class Hook no Used when

11668378 Drift AXL -----Pivot axle beam seal, installing

Part No: Designation Class Hook no Used when

11668381 Drift TRA -----Seal ring, installing

Part No: Designation Class Hook no Used when

11668382 Drift AXL -----Spherical joint cone, installing

Part No: Designation Class Hook no Used when

11668383 Drift AXL -----Wheel hub seal, installing

Machines/Components 26.00-B, 26.16-B, 26.22-B

Machines/Components TLB1 4WD-B

Machines/Components 26.16-A, 26.16-B

Machines/Components 26.00-A, 26.00-B, 26.16-A, 26.16-B

6:52

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

11668384 Drift AXL -----Pinion seal, installing

Part No: Designation Class Hook no Used when

11668385 Drift AXL -----Pinion cover seal, installing

Part No: Designation Class Used when

88830245 Drift AXL for mouting sealing on axel

Machines/Components 26.00-A, 28.44

Machines/Components 26.16-B, 26.22-B

Machines/Components AWB30, AWB31, AWB40B

2014-11-17

Volvo Construction Equipment

6:53

6. Drifts Part No: Designation Class Used when Remark

88830246 Drift AXL for mouting sealing on axel The tool includes 2 parts

Part No: Designation Class Used when

88830199 Drift EXT Seal input shaft, installing

Machines/Components AWB50, AWB50B

Machines/Components 26.16-A, 26.16-B, 26.22-A, 26.22-B

6:54

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

88830372 Drift EXT Driftl for 1 and 3 final drive wetbrake

Part No: Designation Class Used when

88830373 Drift EXT Driftl for 2 final drive wetbrake

Part No: Designation Class Hook no Used when

11668389 Installation tool AXL -----Spring clips on self adjuster, installing

Machines/Components A25F, A25G, A30F, A30G

Machines/Components 26.00-A, 28.44

2014-11-17

Volvo Construction Equipment

6:55

6. Drifts Part No: Designation Class Hook no Used when

11668390 Drift AXL -----Axle beam seal, installing

Part No: Designation Class Hook no Used when

11668329 Installation tool TRA -----Clutch assembling / disassembling

Machines/Components 26.16-A, 26.16-B

Machines/Components TLB1 2WD-A, TLB1 2WD-B, TLB1 4WD-A, TLB1 4WD-B, TLB2 SD 4WD Part No: Designation Class Hook no Used when

11668331 Installation tool AXL -----Used for bearing cups (pinion)

Part No: Designation Class Hook no Used when

11668342 Installation tool TRA -----Used for snap ring assembling

Machines/Components 28.32-H-A, 28.32-M-A, 28.43

Machines/Components TLB1 4WD-A, TLB1 4WD-B

6:56

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when Remark

8920-00280 Drift TRA Slew gearbox bearing, installing D=115 / L=325

Machines/Components EC200D, EC210B F, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, ECR145D L, ECR235C L, ECR235D L, FC2121C, FC2421C, PL4809D Part No: Designation Class Used when

8920-00290 Drift EXT Cylinder bush

Machines/Components EC140B LC, EC140B LCM, EW145B, SE210 LC-3

2014-11-17

Volvo Construction Equipment

6:57

6. Drifts Part No: Designation Class Used when

8920-00300 Drift EXT Cylinder bush

Machines/Components EC220D L, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC250D L, EC250D LR, EC250D NL, EC300D L, EC300D LD, EC300D LR, EC300D WH, SE210 LC-3 Part No: Designation Class Used when

8920-00310 Drift EXT Cylinder bush

Machines/Components EC140B LC, EC140B LCM, EW145B, SE210 LC-3

6:58

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

8920-00720 Drift EXT Cylinder bush, cylinder cover, dipper arm

Part No: Designation Class Used when

8920-00730 Drift EXT Cylinder bush, cylinder cover, dipper arm

Machines/Components SE210 LC-3

Machines/Components EC250D L, EC250D LR, EC250D NL, SE210 LC-3

2014-11-17

Volvo Construction Equipment

6:59

6. Drifts Part No: Designation Class Used when

8920-00780 Drift EXT Cylinder bush, cylinder cover, dipper arm

Part No: Designation Class Used when

8920-01250 Drift EXT Boom and bucket cylinder bushes, installing D=113 / L=157

Machines/Components SE130 W-3

Remark

Machines/Components EC140B LC, EC140B LCM, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC

6:60

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when Remark

8920-01260 Drift EXT Dipper arm cylinder head bush, installing D=123 / L=157

Machines/Components EC290B LC, EC290B LCD, EC290B LR, EC290B NLC Part No: Designation Class Used when Remark

8920-01420 Drift EXT Boom cylinder head bush, installing D=123 / L=165

Machines/Components EC340D L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC380D L, EC380D NL Part No: Designation Class Used when Remark

8920-01430 Drift EXT Dipper arm cylinder head bush, installing D=133 / L=179

Machines/Components EC340D L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC380D L, EC380D NL, EC480D L

2014-11-17

Volvo Construction Equipment

6:61

6. Drifts Part No: Designation Class Used when Remark

8920-01450 Drift EXT Boom cylinder head bush, installing D=128 / L=178

Machines/Components EC460B LC, EC460B LCD, EC460B LR, EC480D L Part No: Designation Class Used when Remark

8920-01460 Drift EXT Dipper arm cylinder head bush, installing D=148 / L=215

Machines/Components EC460B LC, EC460B LCD, EC460B LR, EC480D L Part No: Designation Class Used when Remark

8920-01520 Drift EXT Centre passage bush, installing D=129 / L=103

Machines/Components EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC160C L, EC160C NL, EC180C L, EC200B, EC210B, EC210B F, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC240B LC, EC240B LR, EC240B NLC, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, ECR145C L, ECR235C L, ECR305C L

6:62

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

8932-00340 Drift HYD Cylinder bush

Machines/Components EC140B LC, EC140B LCM, EC160D L, EC180D L, EC220D L, EC235D NL, EW145B, SE170 W-3 Part No: Designation Class Used when

8932-00350 Drift HYD Cylinder bush, cylinder cover, dipper arm

Machines/Components EC220D L, EC235D NL, EC250D L, EC250D LR, EC250D NL, SE170 W-3 Part No: Designation Class Used when

2014-11-17

8932-00850 Drift HYD Boom Cylinder head dry bush installing

Volvo Construction Equipment

6:63

6. Drifts

6:64

Part No: Designation Class Used when

88830440 Handle HYD Cylinde bush assembling

Part No: Designation Class Used when

88830442 Drift HYD Cylinder bush assembling

Part No: Designation Class Used when

88830443 Drift HYD Cylinder bush assembling

Part No: Designation Class Used when

88830444 Drift HYD Cylinder bush assembling

Part No: Designation Class Used when

88830445 Drift HYD Cylinder bush assembling

Volvo Construction Equipment

2014-11-17

6. Drifts

2014-11-17

Part No: Designation Class Used when

88830446 Drift HYD Cylinder bush assembling

Part No: Designation Class Used when

88830447 Drift HYD Cylinder bush assembling

Part No: Designation Class Used when

88830448 Drift HYD Cylinder bush assembling

Part No: Designation Class Used when

88830449 Drift HYD Cylinder bush assembling

Volvo Construction Equipment

6:65

6. Drifts

6:66

Part No: Designation Class Used when

88830450 Drift HYD Cylinder bush assembling

Part No: Designation Class Used when

88830451 Drift HYD Cylinder bush assembling

Part No: Designation Class Used when

88830452 Drift HYD Cylinder bush assembling

Part No: Designation Class Used when

88830453 Drift HYD Cylinder bush assembling

Volvo Construction Equipment

2014-11-17

6. Drifts

2014-11-17

Part No: Designation Class Used when

88830454 Drift HYD Cylinder bush assembling

Part No: Designation Class Used when

88830455 Drift HYD Cylinder bush assembling

Part No: Designation Class Used when

88830456 Drift HYD Cylinder bush assembling

Part No: Designation Class Used when

88830459 Drift HYD Cylinder bush assembling

Volvo Construction Equipment

6:67

6. Drifts Part No: Designation Class Used when Remark

8920-00570 Drift TRA Slew gearbox seal, installing D=215 / L=100

8920-00770 Drift EXT Slew motor, seal

Machines/Components SE130 W-3

6:68

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

8932-00110 Puller washer HYD Main bearing adjustment, travel motor

Part No: Designation Class Used when Remark

8932-00320 Drift TRA Slew gearbox bearing, installing D=89 / L=200

Machines/Components SE210 LC-3

Machines/Components EC135B LC, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, ECR145C L Part No: Designation Class Used when Remark

8932-00600 Drift TRA Slew gearbox bearing, installing D=102 / L=145

2014-11-17

Volvo Construction Equipment

6:69

6. Drifts Part No: Designation Class Used when

8933-00040 Driving tool AXL Clutch, gearbox

Part No: Designation Class Used when Remark

8933-00290 Drift sleeve TRA Travel gearbox shaft bearing, installing D=290 / L=150

Machines/Components SE130 W-3, SE170 W-3

Machines/Components EC135B LC, EC140B LC, EC140B LCM Part No: Designation Class Used when Remark

8933-00420 Drift TRA Slew gearbox seal, installing D=185 / L=197

Machines/Components EC135B LC, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, ECR145C L

6:70

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

8932-00370 Drive washer HYD Travel motor, bearing

Part No: Designation Class Used when

8932-00140 Guide pin HYD Cylinder block, travel motor

Machines/Components SE280 LC-2, SE350 LC-3

Machines/Components SE130 W-3, SE210 LC-3

2014-11-17

Volvo Construction Equipment

6:71

6. Drifts Part No: Designation Class Used when

8932-00160 Guide pin HYD Travel motor

Machines/Components EC140B LCM, EC140C LM, EC160B LC, EC160B NLC, EC160C L, EC160C NL, EC180B LC, EC180C L, EC200B, EC210B, EC210B CN, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC240B CN, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D L, EC250D LR, EC250D NL, ECR235C L, SE130 W-3, SE210 LC-3 Part No: Designation Class Used when

8920-00740 Drift EXT Axle, hub seal

Part No: Designation Class Used when

8920-00750 Drift EXT Axle, hub seal

Machines/Components SE170 W-3

6:72

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

8920-00760 Drive ring EXT Axle, seal

Part No: Designation Class Used when

8934-00200 Driving tool AXL Axle, bearing

Part No: Designation Class Used when

8934-00240 Installation tool AXL Axle, steering cylinder, seal, installing

Part No: Designation Class Used when

8934-00270 Drift AXL Axle, bush

Machines/Components SE170 W-3

Machines/Components SE130 W-3

Machines/Components SE170 W-3

2014-11-17

Volvo Construction Equipment

6:73

6. Drifts Part No: Designation Class Used when

8934-00290 Drift AXL Axle, bush

Part No: Designation Class Used when Remark

8932-00710 Drift HYD Hydraulic pump seal, installing D=100 / L=63

Machines/Components SE170 W-3

Machines/Components EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC460B LC, EC460B LCD, EC460B LR Part No: Designation Class Hook no Used when

8920-00600 Drift HYD -----Hydraulic cylinder dust seal, installing

Machines/Components EC140B LC, EC140B LCM, ECR58, ECR88, EW145B

6:74

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

8920-00850 Drift HYD -----Hydraulic cylinder bushing, installing

Machines/Components EC140B LC, EC140B LCM, EC160B LC, EC160B NLC, EC180B LC, ECR88, EW145B Part No: Designation Class Used when Remark

8920-01080 Drift HYD Cylinder dust wiper seal, installing D=114 mm

Part No: Designation Class Hook no Used when Remark

8920-01310 Drift HYD -----Hydraulic cylinder dust seal, installing D=109 mm

Machines/Components EC340D L, EC380D L, EC380D NL

Machines/Components EC140B LC, EC140B LCM, EC200B, EC210B, EC210B F, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC250D L, EC250D LR, EC250D NL, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D WH, ECR88

2014-11-17

Volvo Construction Equipment

6:75

6. Drifts Part No: Designation Class Used when Remark

14519445 Drift HYD Hydraulic cylinder dust seal, installing D=84 mm

Part No: Designation Class Used when Remark

14633686 Drift HYD Arm cylinder dust seal, installing D=94 mm

Machines/Components EC160D L, EC180D L, EC220D L, EC235D NL Part No: Designation Class Used when Remark

8920-01480 Drift HYD Cylinder dust wiper seal, installing D=121mm

Machines/Components EC250D L, EC250D LR, EC250D NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D WH, EC340D L, EC380D L, EC380D NL

6:76

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when Remark

8920-01490 Drift HYD Cylinder dust wiper seal, installing D=131 mm

Machines/Components EC340D L, EC380D L, EC380D NL, EC480D L Part No: Designation Class Used when Remark

8920-01500 Drift HYD Cylinder dust wiper seal, installing D=126 mm

Part No: Designation Class Used when Remark

8920-01510 Drift HYD Cylinder dust wiper seal, installing D=146 mm

Machines/Components EC480D L

2014-11-17

Volvo Construction Equipment

6:77

6. Drifts

6:78

Part No: Designation Class Used when Remark

8920-00230 Drift HYD hydrualic cylinder dust wiper seal install 94mm

Part No: Designation Class Used when Remark

8920-00240 Drift HYD hydrualic cylinder dust wiper seal install 104mm

Part No: Designation Class Used when Remark

14514408 Drift HYD hydrualic cylinder dust wiper seal install 114mm

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

8932-00760 Drift HYD -----Hydraulic cylinder dust seal, installing

Part No: Designation Class Hook no Used when

8932-00770 Drift HYD -----Hydraulic cylinder dust seal, installing

Part No: Designation Class Hook no Used when

8932-00780 Drift HYD -----Hydraulic cylinder dust seal, installing

Machines/Components EC55B, ECR88, EW55B

Machines/Components EC55B, ECR58, ECR88, EW55B

Machines/Components EC55B, ECR88, EW145B, EW55B

2014-11-17

Volvo Construction Equipment

6:79

6. Drifts Part No: Designation Class Hook no Used when

8932-00860 Drift HYD -----Hydraulic cylinder head dry bearing, installing

Part No: Designation Class Hook no Used when

8932-00870 Drift HYD -----Hydraulic cylinder head dry bearing, installing

Part No: Designation Class Hook no Used when

14519459 Drift HYD -----Hydraulic cylinder head dry bearing, installing

Machines/Components EC55B, ECR58, EW55B

Machines/Components EC55B, ECR58

Machines/Components EC160B LC, EC160B NLC, ECR88

6:80

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

14526532 Drift HYD -----Remote control valve bushing, removing

Part No: Designation Class Hook no Used when

14526535 Drift TRA -----Travel gearbox gear, installing

Part No: Designation Class Hook no Used when

14527717 Drift TRA -----Swing motor valve cover , replacing

Machines/Components ECR58, ECR88

2014-11-17

Volvo Construction Equipment

6:81

6. Drifts Part No: Designation Class Used when

88830439 Drift HYD Cylinder bush assembling

Part No: Designation Class Hook no Used when

14527719 Drift TRA -----Swing motor brake piston, removing and installing

Part No: Designation Class Hook no Used when

14527844 Drift HYD -----Hydraulic pump bearing, installing

Machines/Components ECR58, ECR88

Machines/Components ECR58

6:82

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

14527845 Drift HYD -----Hydraulic pump seal, replacing

Part No: Designation Class Used when Remark

88830096 Drift TRA Installation of sealing on hydraulic motor Diameter 95 mm

Machines/Components ECR58

Machines/Components EW140C, EW140D, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D Part No: Designation Class Used when Remark

88830097 Drift TRA Installation of sealing on hydraulic motor Diameter 105 mm

Machines/Components EW140C, EW140D, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D

2014-11-17

Volvo Construction Equipment

6:83

6. Drifts Part No: Designation Class Used when

14630696 Drift TRA Track gearbox floating seal, installing

Part No: Designation Class Hook no Used when

88830021 Drift ENG -----Valve guide, removing

Part No: Designation Class Hook no Used when

88830022 Drift ENG -----Valve guide, installing

Machines/Components D1.2A

6:84

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

88830023 Drift ENG -----Camshaft bushing, removing

Part No: Designation Class Hook no Used when

8931-00080 Installation tool ENG -----Engine camshaft bushing, replacing

Machines/Components D1.2A, D1.6A, D2.0A, D2.2A

Machines/Components D3.1A, D3.4A, D3.4D, EC55B, EC55C, EC60C, ECR58, ECR88, EW55B, EW60C Part No: Designation Class Hook no Used when

88830024 Drift ENG -----Valve guide, removing

Machines/Components D1.6A, D2.0A, D2.0D, D2.2A, D2.2D

2014-11-17

Volvo Construction Equipment

6:85

6. Drifts Part No: Designation Class Hook no Used when

88830025 Drift ENG -----Valve guide, installing

Part No: Designation Class Hook no Used when

14527850 Drift ENG -----Engine valve guide, removing

Machines/Components D1.6A, D2.0A, D2.0D, D2.2A, D2.2D

Machines/Components D3.1A, D3.4A, D3.4D, EC55B, EC55C, EC60C, ECR58, ECR88, EW55B, EW60C Part No: Designation Class Hook no Used when

14527851 Drift ENG -----Engine valve guide, inserting

Machines/Components D3.1A, D3.4A, D3.4D, EC55B, EC55C, EC60C, ECR58, ECR88, EW55B, EW60C

6:86

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

14527852 Drift ENG -----Engine connecting rod bushing, replacing

Machines/Components EC55B, EC55C, EC60C, ECR58, ECR88, EW55B, EW60C Part No: Designation Class Hook no Used when

14527854 Drift ENG -----Engine crankshaft pullery, installing

Machines/Components D3.1A, D3.4A, D3.4D, EC55C, EC60C, ECR58, ECR88, EW60C Part No: Designation Class Hook no Used when

14527919 Drift HYD -----Blade cylinder head dry bearing, installing

Machines/Components ECR58

2014-11-17

Volvo Construction Equipment

6:87

6. Drifts Part No: Designation Class Hook no Used when

14527920 Drift HYD -----Boom cylinder head dry bearing, installing

Part No: Designation Class Hook no Used when

14527921 Drift HYD -----Dipper arm cylinder head dry bearing, installing

Part No: Designation Class Used when

88830241 Drift HYD Cylinder head dry bush installing

Part No: Designation Class Hook no Used when

14527922 Drift HYD -----Bucket cylinder head dry bearing, installing

Machines/Components ECR88

Machines/Components ECR88 6:88

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

14527923 Drift HYD -----Swing cylinder head dry bearing, installing

Part No: Designation Class Hook no Used when

14527924 Drift HYD -----Boom and arm cylinder bushing, installing

Part No: Designation Class Hook no Used when

14527925 Drift HYD -----Bucket cylinder bushing, installing

Machines/Components ECR88

Machines/Components ECR58

2014-11-17

Volvo Construction Equipment

6:89

6. Drifts Part No: Designation Class Hook no Used when

14527926 Drift HYD -----Blade and boom cylinder bushing, installing

Part No: Designation Class Hook no Used when

14527927 Drift HYD -----Swing cylinder bushing, installing

Part No: Designation Class Hook no Used when

14528284 Drift HYD -----Pump shaft bearing, installing

Machines/Components ECR58, ECR88

Machines/Components ECR58

Machines/Components ECR88

6:90

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

14528285 Drift HYD -----Pump shaft seal, replacing

Part No: Designation Class Hook no Used when

8920-01400 Drift TRA -----Swing motor shaft seal, installation

Machines/Components ECR88

Machines/Components EC330B LC, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD Part No: Designation Class Hook no Used when

8933-00910 Drift TRA -----Swing motor shaft bearing, installation

Machines/Components EC330B LC, EC330C L, EC330C LD, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD

2014-11-17

Volvo Construction Equipment

6:91

6. Drifts Part No: Designation Class Hook no Used when

8933-00920 Drift TRA -----Swing motor shaft seal, installation

Machines/Components EC330B LC, EC330C L, EC330C LD, EC340D L, EC350E L, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD Part No: Designation Class Hook no Used when

14545036 Drift TRA -----Track gearbox shaft bearing, installation

Part No: Designation Class Hook no Used when Remark

14545037 Drift TRA -----Track gearbox shaft bearing, installation Used together with bolt (M8 x 30)

Machines/Components EC700B HR, EC700B LC

Machines/Components EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, ECR305C L

6:92

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

14549671 Drift HYD -----Hydraulic pump shaft seal, installation

Part No: Designation Class Hook no Used when

14555896 Drift TRA -----Hydraulic track motor, removal and installation

Part No: Designation Class Hook no Used when

14555897 Drift TRA -----Hydraulic track motor, removal and installation

Machines/Components EC700B HR, EC700B LC

Machines/Components EC700B LC

2014-11-17

Volvo Construction Equipment

6:93

6. Drifts Part No: Designation Class Hook no Used when

14555898 Drift TRA -----Hydraulic track motor, removal and installation

Part No: Designation Class Hook no Used when

14555899 Drift TRA -----Hydraulic track motor seal, removal and installation

Part No: Designation Class Used when Remark

14599542 Drift TRA Swing gearbox seal, installing Seal 115x145-14t

Machines/Components EC700B LC

Machines/Components ECR305C L

6:94

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

14599544 Drift TRA Swing gearbox lower bearing, installing

Part No: Designation Class Used when

14599543 Drift TRA Swing gearbox upper bearing, installing

Part No: Designation Class Used when

14599545 Drift TRA Track gearbox floating seal, installing

Machines/Components ECR305C L

Machines/Components EC290B LC, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC330C L, EC330C LD, EC360C HR, EC360C L, EC360C LD, EC360C NL, ECR305C L

2014-11-17

Volvo Construction Equipment

6:95

6. Drifts Part No: Designation Class Used when

14633155 Drift TRA Track gearbox floating seal, installing

Part No: Designation Class Used when

14633157 Drift TRA Track gearbox floating seal, installing

Machines/Components EC170D, EC170D L, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, ECR235C L, ECR235D L, FC2121C Part No: Designation Class Used when

6:96

88830357 Drift TRA Track gearbox floating seal, installing

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

14599549 Drift TRA Swing gearbox seal, installing

Part No: Designation Class Used when Remark

88830420 Drift EXT Seal installation tool 214.5 mm

Part No: Designation Class Used when

14599550 Drift TRA Swing gearbox upper bearing, installing

Machines/Components ECR235C L

Machines/Components SD110, SD110B

Machines/Components ECR235C L

2014-11-17

Volvo Construction Equipment

6:97

6. Drifts Part No: Designation Class Used when

14599551 Drift TRA Swing gearbox lower bearing, installing

Part No: Designation Class Hook no Used when

73862 Installation tool EXT -----Brake housing oil seal

Machines/Components ECR235C L

Machines/Components G710, G710 VHP, G716 VHP, G720, G720 VHP, G726 VHP, G730, G730 VHP, G736 VHP, G740, G740 VHP, G780, G780 VHP Part No: Designation Class Used when Remark

88830310 Installation tool EXT Use to correctly fit the crankshaft front oil seal. For Tier3

Machines/Components Dieselmax 444, Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C

6:98

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

88830311 Installation tool EXT Use to correctly fit the crankshaft rear oil seal.

Machines/Components Dieselmax 444, Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Used when

88830312 Fixture EXT Use to position the crankshaft rear oil seal before using fitting tool 88830311.

Machines/Components Dieselmax 444, Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Hook no Used when

14527853 Drift ENG -----Engine valve steam seal, inserting

Machines/Components EC55B, EC55C, EC60C, ECR58, ECR88, EW55B, EW60C Part No: Designation Class Hook no Used when

9991083 Drift ENG 9999834 Valve guide, removing

Part No: Designation Class Hook no Used when

9991084 Drift ENG 9999834 Valve guide, removing

Machines/Components TD164, TD40, TD61, TD63

Machines/Components D10B, TD102, TD103, TD122, TD45, TD71 2014-11-17

Volvo Construction Equipment

6:99

6. Drifts Part No: Designation Class Hook no Used when

9991459 Drift ENG 9999834 Valve guide, removing

Part No: Designation Class Hook no Used when

9992953 Drift ENG 9999835 Valve guide, installing

Part No: Designation Class Hook no Used when

9996169 Installation drift ENG 9989356 Valve guides, installing

Part No: Designation Class Hook no Used when

9996668 Drift ENG 9989357 Valve guide, installing

Machines/Components TD61, TD63, TD73

Machines/Components TD122

Machines/Components TD61, TD63

Machines/Components TD102

6:100

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

9996669 Drift ENG 9989357 Valve guide, installing

Part No: Designation Class Hook no Used when

9998171 Drift ENG 9512762 Valve guide, installing

Part No: Designation Class Hook no Used when Remark

9996159 Adapter ENG 9512762 Valve guide, installing Used together with 11666043

Machines/Components D10B, TD102, TD103

Machines/Components TD73

Machines/Components D11F, D11H, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B

2014-11-17

Volvo Construction Equipment

6:101

6. Drifts Part No: Designation Class Hook no Used when

9998261 Drift ENG 9999826 Valve guide, installing

Part No: Designation Class Hook no Used when

9998262 Drift ENG 9999826 Valve guide, installing

Machines/Components D12C, D12D

Machines/Components D12C

6:102

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

88800147 Drift ENG 9512762 Valve guide, removing Replaces 9998263

Machines/Components D11F, D11H, D12C, D12D, D13J, D9A, D9B Part No: Designation Class Hook no Used when Remark

88800062 Drift ENG 9989355 Valve guide, inlet, installing Replaces 9990049

Part No: Designation Class Hook no Used when Remark

88800063 Drift ENG 9989355 Valve guide, exhaust, installing Replaces 9990050

Machines/Components D11F, D11H, D13J, D9A

Machines/Components D11F, D11H, D9A

2014-11-17

Volvo Construction Equipment

6:103

6. Drifts Part No: Designation Class Hook no Used when

88800064 Drift ENG 9989355 Valve guide inlet, installing

Machines/Components D13F, D13H, D13SDLG, D16E, D16F, D16H, L99 (test) Part No: Designation Class Hook no Used when

88800127 Drift ENG 9989355 Valve guide, exhaust, installing

Machines/Components D13F, D13H, D13SDLG, D16E, D16F, D16H Part No: Designation Class Hook no Used when

88800137 Drift ENG 9989355 Valve guides, removing

Machines/Components D13F, D13H, D13SDLG, D16E, D16F, D16H

6:104

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

88800151 Drift ENG 9989355 Valve stem seals, installing

Machines/Components D11F, D11H, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H Part No: Designation Class Hook no Used when

2904634 Installation tool ENG -----Installation of valve stem seal

M200874A

Machines/Components D1.1A, D1.7A, D1.8A, D3.6D, D3D, D4E, D4H, D5E, D6E, D6H, D7E, D8H Part No: Designation Class Hook no Used when Remark

88830047 Protecting sleeve ENG -----Installing valve stem seal Used together with 2904634

Part No: Designation Class Hook no Used when

9993655 Drift EXT 9999813 Bearing and seal ring in coolant pump, installing

Machines/Components D3.6D, D4E, D4H, D6E, D6H, D8H

Machines/Components TD102, TD122

2014-11-17

Volvo Construction Equipment

6:105

6. Drifts Part No: Designation Class Hook no Used when

9992267 Drift EXT 9999834 Bearing in coolant pump, removing and installing

Part No: Designation Class Hook no Used when

9992657 Installation tool EXT 9988593 Polygon hub, installing

Part No: Designation Class Hook no Used when

9992677 Drift ENG 9999812 Rocker arm bush, removing and installing

Machines/Components D10B, TD103, TD122

Machines/Components A20C, A25C, A25C 4x4, TD71

Machines/Components D10B, TD102, TD103, TD122, TD61, TD71, TD73 Part No: Designation Class Hook no Used when

9993805 Drift EXT 9999836 Coolant pump seals, installing

Part No: Designation Class Hook no Used when

9996849 Drift ENG 9989356 Bushing, installing

Machines/Components TD103

Machines/Components D10B, TD103, TD122, TD73

6:106

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

9998039 Drift EXT 9988587 Seal in coolant pump, installing

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, L120D, L90D, L90D OR, TD102, TD122, TD164, TD45, TD61, TD63, TD71, TD73 Part No: Designation Class Hook no Used when Remark

9996795 Drift EXT 9988586 Crank shaft seal, installing D=120mm

Machines/Components A35C, A40, D10B, L150D, L180D, L180D HL, TD103, TD122 Part No: Designation Class Hook no Used when Remark

9996855 Drift EXT 9988580 Crankshaft front oil seal, installing D=101mm

Machines/Components A20C, A25C, A25C 4x4, TD61, TD63, TD71, TD73

2014-11-17

Volvo Construction Equipment

6:107

6. Drifts Part No: Designation Class Hook no Used when

9998012 Drift ENG 9999846 Seal, installing

Part No: Designation Class Hook no Used when

9998619 Drift EXT 9999814 Thermostat seal, installing

Machines/Components D10B, TD103

Machines/Components A35E, A35E FS, D10B, D12C, D12D, D9A, D9B, EC330B LC, EC330C L, EC330C LD, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC460B LC, EC460B LR, EC460C HR, EC460C L, EC460C LD, L180E, L220E, PL4608, PL4611

6:108

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

9998692 Installation tool ENG 9989358 Bushing, removing, installing

Part No: Designation Class Hook no Used when

5450012 Installation tool ENG -----Piston rod mounting

Machines/Components D7D

Machines/Components EC13 XR, EC13 XTV, EC15 XR, EC15 XT, EC15 XTV, EC15B XR, EC15B XT, EC15B XTV, EC20 XT, EC20 XTV, EC20B XT, EC20B XTV, EC25, EC30 Part No: Designation Class Hook no Used when Remark

9992637 Installation drift EXT 9999817 Seal ring in pinion bearing housing, installing D=137mm

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, AHW71, AWB20, AWB25, EV80, L70E, L90E

2014-11-17

Volvo Construction Equipment

6:109

6. Drifts Part No: Designation Class Hook no Used when

88830072 Installation drift TRA 9988587 Installing seal, output shaft

9993350 Drift plate EXT 9988586 Seal ring, installing

Part No: Designation Class Hook no Used when

9993623 Drift ring EXT 9988590 Oil seal for output shaft 6x6 axle, installing

Machines/Components A20C, A25C, A25C 4x4

Machines/Components A25E, A30E, A35D, A40D, AH54, AH56F, AH63, AH64, AH64E, AH64K, AHW64N, AHW71, AHW71M, AHW71P, L110F, L110G, L110H, L120F, L120G, L120H, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220G, L250G

6:110

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

88830059 Installation drift EXT 9999814 Installing seal in correct position

Machines/Components A25F, A25G, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, AH56I, AH64Q, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTL206, HTL220, HTL221, HTL222, HTL222B, L105, L110G, L110H, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L60G Z, L90G Z Part No: Designation Class Hook no Used when

88830103 Installation drift EXT 9999814 Installing seal in correct position

Machines/Components A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS

2014-11-17

Volvo Construction Equipment

6:111

6. Drifts Part No: Designation Class Hook no Used when

88830104 Installation drift EXT 9999814 Installing seal in correct position

Machines/Components A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC Part No: Designation Class Used when

88830137 Installation tool EXT Installation of the carrier oil seal into drum.

Part No: Designation Class Used when

88830239 Installation drift EXT Carrier housing installation

Machines/Components SD110, SD110B

Machines/Components DD100, DD100HF

6:112

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

9993751 Press pad TRA 9999818 Plantery gear, reconditioning

Part No: Designation Class Hook no Used when

88830247 Press pad TRA 9999818 Plantery gear, reconditioning

Machines/Components PT1560, PT1860, PT1862

Machines/Components PT1506, PT1563, PT1863, PT2116, PT2509, PT2519 Part No: Designation Class Used when Remark

14360114 Drift BAS Seal, installing D = 62

Machines/Components EC160, EC160 W, EW140, EW160, EW160B

2014-11-17

Volvo Construction Equipment

6:113

6. Drifts Part No: Designation Class Used when Remark

14514179 Drift TRA Slew gearbox bearing, installing D=170 / L=241

Machines/Components EC290B LC, EC290B LCD, EC290B LR, EC290B NLC Part No: Designation Class Used when Remark

14514181 Drift TRA Slew gearbox bearing, installing D=140 / L=150

Machines/Components EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL

6:114

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when Remark

14514182 Drift TRA Slew gearbox bearing, installing D=164 / L=240

Machines/Components EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL

2014-11-17

Part No: Designation Class Used when Remark

14634308 Drift TRA Swing gearbox upper bearing, installing Bearing 100 x180

Part No: Designation Class Used when Remark

14634309 Drift TRA Swing gearbox seal, installing Seal 105 x 135-14t

Volvo Construction Equipment

6:115

6. Drifts Part No: Designation Class Used when Remark

14514407 Drift EXT Bucket cylinder head bush, installing D=118 / L=165

Machines/Components EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC Part No: Designation Class Used when Remark

14514415 Drift HYD Oil cooling fan motor seal, installing D=55 / L=120

Machines/Components EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC330C L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC700B HR, EC700B LC, ECR145C L, ECR235C L, ECR305C L Part No: Designation Class Used when Remark

14515619 Drift TRA Travel motor seal, installing D=80 / L=69

Machines/Components EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, PL3005D

6:116

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when Remark

14516285 Drift TRA Travel gearbox bearing, installing D=65 / L=127

Machines/Components EC290B LC, EC290B LCD, EC290B LR, EC290B NLC Part No: Designation Class Used when Remark

14516286 Drift TRA Slew gearbox bearing, installing D=145 / L=190

Machines/Components EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL Part No: Designation Class Used when Remark

14516287 Drift TRA Slew gearbox bearing, installing D=135 / L=130

Machines/Components EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL

2014-11-17

Volvo Construction Equipment

6:117

6. Drifts Part No: Designation Class Used when Remark

14516288 Drift TRA Slew gearbox seal, installing D=160 / L=200

Machines/Components EC240B LC, EC240B LR, EC240B NLC Part No: Designation Class Used when

88830272 Drift EXT Swing motor seal installing

Machines/Components EC135B LC, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, ECR145C L, ECR145D L Part No: Designation Class Hook no Used when

9998238 Drift ENG 9988593 Crank shaft seal, installing

Machines/Components A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, D12C, D12D, D13F, D13H, D13J, D13SDLG, EC330C L, EC330C LD, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC460C HR, EC460C L, EC460C LD, PL4608, PL4611, T450D

6:118

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

88800021 Installation tool EXT 9988586 Installing crankshaft front oil seal Replaces 9990112 and 9990118

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, D11F, D11H, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B, G970, G976, G990, L150H, L180H, L180H HL, L220H, L250G, L350F Part No: Designation Class Hook no Used when Remark

9990113 Installation tool ENG 9988586 Installing crankshaft rear oil seal Used together with 9990117

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A35F, A35F FS, A40D, A40E, A40E FS, A40F, A40F FS, D11F, D11H, D9A, D9B, G970, G976, G990 Part No: Designation Class Hook no Used when Remark

9990117 Cone ENG 9988586 Installing crankshaft rear oil seal Used together with 9990113

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35D, A35E, A35E FS, A40D, D11F, D11H, D9A, D9B

2014-11-17

Volvo Construction Equipment

6:119

6. Drifts Part No: Designation Class Hook no Used when Remark

9990166 Installation tool EXT -----Crankshaft seal rear, installing Used for the new type of seal that is delivered with installation ring

Machines/Components A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, L150H, L180H, L180H HL, L220H, L250G Part No: Designation Class Hook no Used when Remark

11668400 Installation tool EXT 9999812 Crank shaft seal front, installing D=74 mm

Machines/Components D4D, D4E, D4H, D6D, D6E, D6H, D8H, EW145B, EW160B, EW160C, EW180B, EW180C, EW200B, EW210C, L50E, L60E, L60F, L60G, L70E, L70F, L70G, L90E, L90F, L90G Part No: Designation Class Hook no Used when Remark

11668401 Installation tool EXT 9999812 Crank shaft seal rear, installing D=120 mm

Machines/Components D4D, D4E, D4H, D6D, D6E, D6H, D8H, EW145B, EW160B, EW160C, EW180B, EW180C, EW200B, EW210C

6:120

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when Remark

11668406 Installation tool EXT 9999812 Crank shaft seal, installing D=81mm Replaces 9998673

Machines/Components D5D, D5E, D7D, D7E, D8H, EW140B, EW140C, L105, L110E, L110F, L120E, L120F, L120G Z, L60G Z, L90G Z Part No: Designation Class Hook no Used when Remark

88820043 Installation tool EXT 9999812 Crankshaft seal, installing (flywheel) D = 130 mm Replaces 9998672

Machines/Components D5D, D5E, D7D, D7E, D8H, EW140B, EW140C, G710B, G720B, G726B, G730B, G740B, G746B, G780B Part No: Designation Class Hook no Used when

11370469 Installation tool ENG -----Installation of sealing ring kit, rear

M200890A

Machines/Components D3D

2014-11-17

Volvo Construction Equipment

6:121

6. Drifts Part No: Designation Class Hook no Used when

11370470 Installation tool ENG -----Installation of sealing ring kit, front

Part No: Designation Class Hook no Used when

2901761 Installation tool ENG -----Installation of crankshaft seal, front

Part No: Designation Class Hook no Used when

2901762 Installation tool ENG -----Installation of crankshaft seal, rear

Part No: Designation Class Hook no Used when

2901763 Installation tool ENG -----Installation of camshaft seal

M200891A

Machines/Components D3D

M200880A

Machines/Components D3D

M200881A

Machines/Components D3D

M200879A

Machines/Components D3D

6:122

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Used when

88830271 Installation tool ENG Use to install front sealing on cranksaft.

Machines/Components ECR50D, ECR58D, ECR88D, General D2.6A, SD75 Part No: Designation Class Used when

88830229 Drift EXT Work on the drum carrier

Part No: Designation Class Hook no Used when

11668319 Installation tool AXL -----Installing brake piston

Machines/Components DD100, DD100HF

Machines/Components 28.32-H-A, 28.32-M-A, 28.43

2014-11-17

Volvo Construction Equipment

6:123

6. Drifts Part No: Designation Class Hook no Used when

11666179 Installation tool EXT -----Installing seals on valve slide

Machines/Components BL60, BL60B, BL61, BL61B, BL70, BL70B, BL71, BL71B Part No: Designation Class Hook no Used when

33172 Installation drift AXL -----Double Reduction Final Drive, Drive axle bearing

Part No: Designation Class Hook no Used when

88830003 Installation drift AXL -----Axle bearing installation

Machines/Components G780, G780B

Machines/Components G930

6:124

Volvo Construction Equipment

2014-11-17

6. Drifts Part No: Designation Class Hook no Used when

88830004 Installation drift AXL -----Axle seal installation

Part No: Designation Class Hook no Used when

88830045 Installation drift AXL -----Sprocket installation on rear axle tandems

Machines/Components G930

Machines/Components APR70, G930, G930B, G930C, G940, G940B, G940C, G946, G946B, G946C, G960, G960B, G960C, G970, G976, G990 Part No: Designation Class Used when

88830237 Drift TRA For replacing auger box shaft bearing

Machines/Components PF6110, PF6160, PF6170

2014-11-17

Volvo Construction Equipment

6:125

6. Drifts Part No: Designation Class Used when

88830249 Drift BAS For desamble/asemble of rotator on high lift

Part No: Designation Class Used when

88830365 Drift ENG For oil seal valve stem

Machines/Components L180G HL, L180H HL

6:126

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

9993514 Installation ring ENG 9988593 Piston, installing

Part No: Designation Class Hook no Used when

9996839 Installation ring ENG 9988587 Piston, installing

Part No: Designation Class Hook no Used when

9996840 Installation ring ENG 9988587 Piston, installing

Machines/Components TD45

Machines/Components TD71, TD73

Machines/Components TD61, TD63

2014-11-17

Volvo Construction Equipment

7:1

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when Remark

88800316 Piston ring compressor ENG 9989322 Piston installing Diameter 108mm, replaces 9998687

Part No: Designation Class Hook no Used when Remark

88800317 Piston ring compressor ENG 9989322 Piston installing Diameter 98mm, replaces 9990145

Part No: Designation Class Hook no Used when Remark

88830208 Piston ring compressor ENG 9989322 Piston installing Diameter 101mm, replace 11668407

Part No: Designation Class Hook no Used when Remark

88840293 Piston ring compressor ENG 9989322 Piston instaling Diameter 110mm, replaces 88800299

Machines/Components D5D, D5E, D7D, D7E

Machines/Components D6D, D6E, D6H

Machines/Components D8H

7:2

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when Remark

88800314 Piston ring compressor ENG 9989322 Piston instaling Diameter 131mm, replaces 9998531

Part No: Designation Class Hook no Used when Remark

88800319 Piston ring compressor ENG 9989322 Piston installing Diameter 120mm, replaces 9990044

Part No: Designation Class Hook no Used when Remark

88800313 Piston ring compressor ENG 9989322 Piston installing Diameter 144 mm, replaces 9990158

Part No: Designation Class Used when Remark

88800318 Piston ring compressor ENG Installing piston Diameter 123 mm.

Machines/Components D13F, D13H, D13J

Machines/Components D9A, D9B

Machines/Components D16E, D16F, D16H

Machines/Components D11F, D11H, D12D, D13SDLG

2014-11-17

Volvo Construction Equipment

7:3

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

88830264 Installation tool ENG Piston, installing 60-125mm. Replacing 11713129

Machines/Components D1.1A, D1.2A, D1.6A, D1.7A, D2.0A, D2.0D, D2.2A, D2.2D, D3.1A, D3.4A, D3.4D, D4H Part No: Designation Class Used when

11668503 Centring ring AXL Axle, reconditioning

Part No: Designation Class Used when

11668508 Installation tool AXL Axle, reconditioning

Machines/Components EW140, EW160

Machines/Components APLB745, APLB755, APLB755-HD

7:4

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when

11668509 Installation tool AXL Axle, reconditioning

Part No: Designation Class Hook no Used when

11668559 Installation tool AXL -----Brake piston, installing

Part No: Designation Class Used when

88830085 Installation tool AXL Used for calibration of sealing elements in steering

Machines/Components EW140, EW160

Machines/Components APB755-HD, APLB755-HD

Machines/Components MS-E3050, MS-E3060, MS-E3070

2014-11-17

Volvo Construction Equipment

7:5

7. Guide pins and Guide sleeves Part No: Designation Class Used when

88830091 Installation tool AXL Used for calibration of sealing elements in steering

Part No: Designation Class Used when Remark

88830083 Installation tool AXL Installing sealing elements for steering Used together with 88830084

Part No: Designation Class Used when Remark

88830084 Installation tool AXL Installing sealing elements for steering Used together with 88830083

Part No: Designation Class Used when

11668510 Stop washer TRA Transmission, reconditioning

Machines/Components MS-E3070

Machines/Components MS-E3050, MS-E3060, MS-E3070

Machines/Components EW140, EW160

7:6

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when

11668512 Stop washer TRA Transmission, reconditioning

Part No: Designation Class Used when

11668519 Installation tool TRA Transmission, reconditioning

Part No: Designation Class Used when

11668520 Installation tool TRA Transmission, reconditioning

Part No: Designation Class Used when

11668521 Installation tool TRA Transmission, reconditioning

Machines/Components EW140, EW160

Machines/Components EW160

Machines/Components EW140, EW160

Machines/Components 2HL270, 2HL290, EW140, EW160, EW205D

2014-11-17

Volvo Construction Equipment

7:7

7. Guide pins and Guide sleeves Part No: Designation Class Used when

11668522 Installation tool TRA Transmission, reconditioning

Part No: Designation Class Hook no Used when

11668581 Adjustment screws AXL -----Assembling crown wheel and differential housing

Part No: Designation Class Hook no Used when

89405 Installation tool EXT -----Oil disc brake

Machines/Components EW140, EW160

Machines/Components APR70A, APR90, APR90A

Machines/Components G700, G710B, G720B, G726B, G730B, G740B, G746B, G780B

7:8

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

11668535 Installation sleeve HYD Inserting piston rod in cylinder end D=68/85 L=125

Part No: Designation Class Used when Remark

11668536 Installation sleeve HYD Inserting piston rod in cylinder end D=68/75 L=187

Part No: Designation Class Used when Remark

11668537 Installation sleeve HYD Inserting piston rod in cylinder end D=78/85 L=223

Machines/Components EC160, EC160 W, EW160

Machines/Components EC160, EC160 W, EW140, EW160

Machines/Components EC160, EC160 W, EW160

2014-11-17

Volvo Construction Equipment

7:9

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

11668538 Installation sleeve HYD Inserting piston rod in cylinder end D=56/60 L=100

Part No: Designation Class Used when Remark

11668544 Installation sleeve HYD Inserting piston rod in cylinder end D=88/90 L=110

Part No: Designation Class Used when Remark

11668548 Installation sleeve HYD Inserting piston rod in cylinder end D=80/85 L=120,5

Machines/Components EC160, EC160 W, EW160

Machines/Components EW140

7:10

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

11668549 Installation sleeve HYD Inserting piston rod in cylinder end D=63/70 L=163

Part No: Designation Class Used when Remark

14360069 Sleeve HYD Cylinder head, installing D=99 / d=75,5

Part No: Designation Class Used when Remark

14360071 Sleeve HYD Cylinder head, installing D=124 / d=90,5

Machines/Components EW140

Machines/Components EC280

Machines/Components EC340

2014-11-17

Volvo Construction Equipment

7:11

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

14360072 Sleeve HYD Cylinder head, installing D=109 / d=85,5

Part No: Designation Class Used when Remark

14360073 Sleeve HYD Cylinder head, installing D=129 / d=95,5

Part No: Designation Class Used when Remark

14360074 Sleeve HYD Cylinder head, installing D=94 / d=70,5

Machines/Components EC280, EC390

Machines/Components EC390

Machines/Components EC280

7:12

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

14360091 Cone HYD Piston seal, installing D=171,4 / d=149

Part No: Designation Class Used when Remark

14360106 Sleeve HYD Piston seal, installing D=140

Part No: Designation Class Used when Remark

14360107 Sleeve HYD Piston seal, installing D=150

Machines/Components EC340

Machines/Components EC280

Machines/Components EC280, EC340

2014-11-17

Volvo Construction Equipment

7:13

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

14360108 Sleeve HYD Piston seal, installing D=160

Part No: Designation Class Used when Remark

14360109 Sleeve HYD Piston seal, installing D=170

Part No: Designation Class Used when Remark

14360110 Sleeve HYD Piston seal, installing D=180

Machines/Components EC280, EC390

Machines/Components EC340

Machines/Components EC390

7:14

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

14360094 Cone HYD Piston seal, installing D=140 / d=130

Part No: Designation Class Used when Remark

14360095 Cone HYD Piston seal, installing D=150 / d=140

Part No: Designation Class Used when Remark

14360097 Cone HYD Piston seal, installing D=170 / d=160

Machines/Components EC280

Machines/Components EC280, EC340

Machines/Components EC340

2014-11-17

Volvo Construction Equipment

7:15

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

88830359 Installation sleeve BAS 9988586 Replacing the duo cone on planetary unit

Part No: Designation Class Used when Remark

14360098 Cone HYD Piston seal, installing D=180 / d=170

Part No: Designation Class Used when Remark

14360083 Installation ring HYD Scraper ring, installing D=140 / d=103

Machines/Components EC390

Machines/Components EC280

7:16

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

14360084 Installation ring HYD Scraper ring, installing D=135 / d=108,5

Part No: Designation Class Used when Remark

14360085 Installation ring HYD Scraper ring, installing D=140 / d=115,5

Part No: Designation Class Used when Remark

14360086 Installation ring HYD Scraper ring, installing D=165 / d=135

Machines/Components EC280

Machines/Components EC340

2014-11-17

Volvo Construction Equipment

7:17

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

14360087 Installation ring HYD Scraper ring, installing D=170 / d=140

Part No: Designation Class Used when Remark

14360100 Plate HYD Piston seal, installing D=158

Part No: Designation Class Used when Remark

14360101 Plate HYD Piston seal, installing D=168

Machines/Components EC390

Machines/Components EC280

Machines/Components EC280, EC340

7:18

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

14360102 Plate HYD Piston seal, installing D=178

Part No: Designation Class Used when Remark

14360103 Plate HYD Piston seal, installing D=188

Part No: Designation Class Used when Remark

14360104 Plate HYD Piston seal, installing D=198

Machines/Components EC280, EC390

Machines/Components EC340

Machines/Components EC390

2014-11-17

Volvo Construction Equipment

7:19

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

14360076 Drift plate HYD Bushing, installing D=99,6 / d=95

Part No: Designation Class Used when Remark

14360077 Drift plate HYD Bushing, installing D=104,5 / d=100

Part No: Designation Class Used when Remark

14360078 Drift plate HYD Bushing, installing D=109,5 / d=105

Machines/Components EC280

Machines/Components EC340

7:20

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

14360079 Drift plate HYD Bushing, installing D=114,6 / d=110

Part No: Designation Class Used when Remark

14360080 Drift plate HYD Bushing, installing D=129,6 / d=125

Part No: Designation Class Used when Remark

14360081 Drift plate HYD Bushing, installing D=134,6 / d=130

Part No: Designation Class Used when

8932-00360 Installation sleeve HYD Boom and bucket cylinder heads, installing D=75 / L=156

Machines/Components EC280, EC390

Machines/Components EC340

Machines/Components EC390

Remark

2014-11-17

Volvo Construction Equipment

7:21

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

14630323 Installation sleeve HYD Arm cylinder dust head, installing D=85 / L=200

Machines/Components EC160D L, EC180D L, EC220D L, EC235D NL

7:22

Part No: Designation Class Used when Remark

8920-00260 Installation sleeve HYD Installing arm cylinder head OD = 80 mm, ID 71 mm, L = 168 mm

Part No: Designation Class Used when Remark

8920-00270 Installation sleeve HYD Installing arm cylinder head OD = 90 mm, ID 81 mm, L = 179 mm

Part No: Designation Class Used when Remark

8920-01110 Installation sleeve HYD Arm cylinder head installing D=95 mm / L=179 mm

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

8920-01340 Installation sleeve EXT Boom and bucket cylinder heads, installing D=95 / L=180

Machines/Components EC290B LC, EC290B LCD, EC290B LR, EC290B NLC Part No: Designation Class Used when Remark

8920-01350 Installation sleeve EXT Dipper arm cylinder head, installing D=105 / L=180

Machines/Components EC250D L, EC250D LR, EC250D NL, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D WH, EC340D L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC380D L, EC380D NL Part No: Designation Class Used when Remark

14514404 Installation sleeve EXT Bucket cylinder head, installing D=110 / L=193

Machines/Components EC460B LC, EC460B LCD, EC460B LR

2014-11-17

Volvo Construction Equipment

7:23

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

8920-01680 Installation sleeve EXT Boom cylinder head, installing D=110 / L=195

Machines/Components EC460B LC, EC460B LCD, EC460B LR, EC480D L Part No: Designation Class Used when Remark

14514406 Installation sleeve EXT Bucket cylinder head, installing D=110 / L=165

Machines/Components EC360B LC, EC360B LCD, EC360B LR, EC360B NLC Part No: Designation Class Used when Remark

14514405 Installation sleeve EXT Dipper arm cylinder head, installing D=115 / L=178

Machines/Components EC340D L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC380D L, EC380D NL, EC480D L

7:24

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

14514180 Installation sleeve TRA Slew gearbox seal, installing D=130 / L=115

Machines/Components EC290B LC, EC290B LCD, EC290B LR, EC290B NLC Part No: Designation Class Used when Remark

8920-01690 Installation sleeve EXT Dipper arm cylinder head, installing D=130 / L=188

Machines/Components EC460B LC, EC460B LCD, EC460B LR, EC480D L Part No: Designation Class Hook no Used when

14527714 Guide TRA -----Travel gearbox bearing, installing guide

Machines/Components ECR58, ECR88 2014-11-17

Volvo Construction Equipment

7:25

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

8920-01410 Guide TRA -----Swing gearbox shaft seal, installation

8920-00550 Drift EXT Slew motor, seal

Machines/Components EC200B, EC200D, EC210B, EC210B CN, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC460B LC, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, ECR145D L, ECR235C L, ECR235D L, FC2121C, FC2421C, PL4809D, SE170 W-3, SE210 LC-3 Part No: Designation Class Hook no Used when

8932-00480 Sleeve HYD -----Hydraulic cylinder head, installing

Machines/Components EC140B LC, EC140B LCM, ECR88, EW145B

7:26

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

8932-00810 Sleeve HYD -----Hydraulic cylinder head, installing

Part No: Designation Class Hook no Used when

8932-00820 Sleeve HYD -----Hydraulic cylinder head, installing

Part No: Designation Class Hook no Used when

14527914 Sleeve HYD -----Blade cylinder head, installing

Machines/Components EC55B, ECR58, ECR88, EW55B

Machines/Components EC55B, ECR58, EW55B

Machines/Components ECR58

2014-11-17

Volvo Construction Equipment

7:27

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

14527917 Sleeve HYD -----Blade cylinder head, installing

Part No: Designation Class Hook no Used when

14527915 Sleeve HYD -----Swing cylinder head, installing

Part No: Designation Class Hook no Used when

14527916 Sleeve HYD -----Dipper arm cylinder head, installing

Machines/Components ECR88

Machines/Components ECR58

Machines/Components ECR88

7:28

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

14527918 Sleeve HYD -----Swing cylinder head, installing

Part No: Designation Class Hook no Used when

14527846 Sleeve HYD -----Hydraulic pump, seal protector

Part No: Designation Class Hook no Used when

14527928 Sleeve HYD -----Boom cylinder head, installing

Machines/Components ECR88

Machines/Components ECR58

2014-11-17

Volvo Construction Equipment

7:29

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

14527929 Sleeve HYD -----Dipper arm cylinder head, installing

Part No: Designation Class Hook no Used when

14527930 Sleeve HYD -----Bucket cylinder head, installing

Part No: Designation Class Hook no Used when

14527931 Sleeve HYD -----Swing cylinder head, installing

Machines/Components ECR58

7:30

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

14527932 Sleeve HYD -----Boom cylinder head, installing

Part No: Designation Class Hook no Used when

14550036 Guide sleeve HYD -----Hydraulic boom cylinder, repacking

Part No: Designation Class Hook no Used when

14550039 Guide sleeve HYD -----Hydraulic dipper arm cylinder, repacking

Machines/Components ECR88

Machines/Components EC700B LC, EC700C L, EC700C LD

Machines/Components EC700B LC

2014-11-17

Volvo Construction Equipment

7:31

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

14550041 Guide sleeve HYD -----Hydraulic dipper arm cylinder, repacking

Part No: Designation Class Hook no Used when

14550043 Guide sleeve HYD -----Hydraulic bucket cylinder, repacking

Part No: Designation Class Hook no Used when Remark

14550045 Guide sleeve HYD -----Hydraulic ME bucket cylinder, repacking ME (Mass excavation)

Machines/Components EC700B LC, EC700C L, EC700C LD

7:32

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

14550037 Installation tool HYD -----Hydraulic boom and bucket cylinder, repacking

Part No: Designation Class Hook no Used when

14550040 Installation tool HYD -----Hydraulic dipper arm cylinder, repacking

Part No: Designation Class Hook no Used when Remark

14550046 Installation tool HYD -----Hydraulic ME bucket cylinder, repacking ME (Mass excavation)

Machines/Components EC700B LC, EC700C L, EC700C LD

2014-11-17

Volvo Construction Equipment

7:33

7. Guide pins and Guide sleeves Part No: Designation Class Used when

8920-00660 Drift EXT Slew motor, seal protector

Part No: Designation Class Used when Remark

8920-01390 Installation sleeve EXT Slew gearbox shaft bearing, installing D=160 / L=84

Machines/Components SE350 LC-3

Machines/Components EC460B LC, EC460B LCD, EC460B LR Part No: Designation Class Used when

8920-00480 Drift EXT Axle, hub seal

Machines/Components SE170 W-3

7:34

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when

8920-00490 Drift EXT Axle, spindle seal

Part No: Designation Class Used when

8920-00510 Drift EXT Axle, differential, seal

Part No: Designation Class Used when

8932-00050 Drift HYD Removing oil seal assembly, slew motor

Machines/Components SE170 W-3

Machines/Components SE240 LC-3

2014-11-17

Volvo Construction Equipment

7:35

7. Guide pins and Guide sleeves Part No: Designation Class Used when

8932-00220 Drive ring HYD Floating seal, travel motor

Part No: Designation Class Used when

8932-00230 Drive ring HYD Floating seal, travel motor

Part No: Designation Class Used when

8932-00240 Drive ring HYD Floating seal, travel motor

Part No: Designation Class Used when

8932-00400 Drive ring HYD Reduction gear seal, travel motor

Machines/Components SE210 LC-3

Machines/Components EC460B LC, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, PL3005D, PL4608, PL4611, SE250 LC-2

7:36

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

8933-00430 Installation sleeve TRA Slew gearbox shaft bearing, installing D=150 / L=89,5

Machines/Components EC135B LC, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, ECR145C L Part No: Designation Class Hook no Used when

8933-00930 Installation sleeve TRA -----Swing motor brake piston, installing

2014-11-17

88830423 Installation sleeve HYD Piston installing

Volvo Construction Equipment

7:37

7. Guide pins and Guide sleeves

7:38

Part No: Designation Class Used when

88830424 Installation sleeve HYD Piston installing

Part No: Designation Class Used when

88830425 Installation sleeve HYD Piston installing

Part No: Designation Class Used when

88830426 Installation sleeve HYD Piston installing

Part No: Designation Class Used when

88830427 Installation sleeve HYD Piston installing

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves

2014-11-17

Part No: Designation Class Used when

88830428 Installation sleeve HYD Piston installing

Part No: Designation Class Used when

88830429 Installation sleeve HYD Piston installing

Part No: Designation Class Used when

88830430 Installation sleeve HYD Piston installing

Part No: Designation Class Used when

88830431 Installation sleeve HYD Piston installing

Volvo Construction Equipment

7:39

7. Guide pins and Guide sleeves

7:40

Part No: Designation Class Used when

88830432 Installation sleeve HYD Piston installing

Part No: Designation Class Used when

88830433 Installation sleeve HYD Piston installing

Part No: Designation Class Used when

88830434 Installation sleeve HYD Piston installing

Part No: Designation Class Used when

88830435 Installation sleeve HYD Piston installing

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when

88830436 Installation sleeve HYD Piston installing

Part No: Designation Class Used when

88830437 Installation sleeve HYD Piston installing

Part No: Designation Class Used when

88830458 Installation sleeve HYD Piston installing

Part No: Designation Class Hook no Used when

9993618 Centring tool EXT 9999817 Seal ring on front output shaft, centring

Machines/Components A20C, A25C, A25C 4x4, AH54

2014-11-17

Volvo Construction Equipment

7:41

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

9993672 Spacer AXL 9999813 Gear wheel to pinion shaft, installing

Part No: Designation Class Hook no Used when

9993712 Socket TRA 9999811 Shaft, hub, installing

Machines/Components AH54

Machines/Components D12C, D12D, HT200, HT201, HT205, HT210, HT220, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307, L150D, L180D, L180D HL, L50D, L50E, L70C, L70D, TD122 Part No: Designation Class Hook no Used when

9993815 Installation ring EXT 9999812 Rear crankshaft sealing, installing.

Machines/Components TD40

7:42

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

14527718 Centring tool TRA -----Swing motor, reconditioning

Part No: Designation Class Hook no Used when

9993738 Guide pin TRA 9512762 Control valve, installing

Machines/Components ECR58, ECR88

Machines/Components PT1560, PT1562, PT1563, PT1661, PT1860, PT1862, PT1863 Part No: Designation Class Hook no Used when

9993887 Locking tool EXT 9999833 Injection pump, installing

Part No: Designation Class Used when

88830303 Locking tool EXT Use to correctly align the crankshaft at top dead centre (TDC). Use to align the camshaft in the correct timed position when removing/fitting the fuel injection pump.

Machines/Components L50D

Machines/Components Dieselmax 444, Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C

2014-11-17

Volvo Construction Equipment

7:43

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

88830336 Locking tool EXT Locking tool for Injection Pump unit two piece needed.

Part No: Designation Class Used when

88830305 Guide EXT Use to correctly align the sump, prevent sump movement during fitting. NOTE! Correct positioning of the sump is critical to ensure a good joint and prevent leaks.

Machines/Components D3.8H, ECR58D, General D2.6A

Remark

Machines/Components Dieselmax 444, Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Used when

88830421 Installation tool ENG Piston mouting

Part No: Designation Class Hook no Used when

9993838 Guide sleeve EXT -----Hub, installing

Machines/Components D4H, D6H, D8H

Machines/Components A35D

7:44

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when

9993840 Guide sleeve EXT Hub, installing

Machines/Components A40, A40D, AHW71, AHW71L, AHW71M, AHW71N, AHW71O, AHW71P, AHW71Q, T450D Part No: Designation Class Used when

9993856 Guide EXT Ring gear, installing

Part No: Designation Class Hook no Used when

9993684 Adapter TRA 9999811 Intermediate shaft, installing

Machines/Components L330C, L330C LL, L330D, L330E

Machines/Components FL752

2014-11-17

Volvo Construction Equipment

7:45

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

9993858 Adapter TRA 9989358 Rotation of shaft

Part No: Designation Class Hook no Used when Remark

88830196 Rotation tool TRA 9512762 Rotation of shaft Replaces 9993860

Machines/Components HT205, HT210, HT220

Machines/Components HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTE300, HTE305, HTL206, HTL220, HTL221, HTL222, HTL222B, HTL305, HTL306, HTL307 Part No: Designation Class Hook no Used when

9993806 Adjusting plate EXT 9999817 Differential lock, adjusting engagement

Machines/Components AWB15, AWB25, AWB40B, L110E, L110F, L110G, L110H, L120D, L120E, L120F, L120G, L120G Z, L120H, L150D, L150E, L150F, L150G, L150H, L180D, L180D HL, L180E, L180E HL, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L50D, L50E, L60E, L60F, L60G, L60G Z, L60H, L70D, L90D, L90D OR

7:46

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

9993625 Guide BAS 9999811 Engine crankshaft, rotating

Machines/Components L150D, L150E, L180D, L180D HL, L220D, TD103, TD122 Part No: Designation Class Hook no Used when Remark

88830035 Guide BAS 9999811 Crankshaft, engine, rotating Used together with 9993590

Part No: Designation Class Hook no Used when Remark

88830036 Guide BAS 9999811 Crankshaft, engine, rotating Used together with 9993590

Machines/Components D9A, L150E

Machines/Components D16E, L350F

2014-11-17

Volvo Construction Equipment

7:47

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when Remark

885530 Rotation tool EXT 9999811 Engine, rotating Replaces 9998676

Machines/Components BL60, BL60B, BL61, BL61 PLUS, BL61B, BL70, BL70B, BL71, BL71 PLUS, BL71B, D4D, D6D, D7D, EC200B, EC350D, EC350D L, EW140D, EW160D, EW180D, EW210D, L105, L110E, L110F, L110G, L120E, L120F, L120G, L120G Z, L40B, L45B, L45F, L45G, L50E, L50F, L50G, L60E, L60F, L60G, L60G Z, L70E, L70F, L70G, L90E, L90F, L90G, L90G Z, P4370B, P7820C ABG, P8820C ABG, PT220, SD110 Part No: Designation Class Used when Remark

88830207 Rotation tool EXT Engine rotating Rotating Deutz engine

Machines/Components D4H, D6H, DD110B, DD120B, DD140B, EW160E, EW180E, General D4 T4F, General D6 T4F, L60G, L60H, L70G, L70H, L90G, L90H, P5770C ABG, P5870C ABG, P6870C ABG, P7820C ABG, P8720B, P8820C ABG, SD110B, SD115 Part No: Designation Class Hook no Used when

88830197 Rotation tool BAS 9988586 Engine, rotating

Machines/Components D8H, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC350D, EC350D L, EW160E, EW180E, G930B, G930C, G940B, G940C, G946B, G946C, G960B, G960C, General D4 T4F, General D6 T4F, General D8 T4F, L110G, L110H, L120G, L120H, P7110, P7170, P7820C ABG, P8820C ABG, PL3005D, SD115, SD135

7:48

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when Remark

9998681 Rotation tool ENG 9999814 Rotating engine For use on D4 and D6 engines 2 pc. 10 mm distance sleeves are needed. Distances are not delivered with the tool. Part number 930417 can be used.

Machines/Components D3.6D, D4E, D4H, D5D, D5E, D6E, D6H, D7D, D7E, D8H, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180C L, EC180D L, EC200B, EC200D, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LR, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR305C L, EW140B, EW140C, EW140D, EW145B, EW160C, EW160D, EW160E, EW180C, EW180D, EW180E, EW205D, EW210C, EW210D, FC2121C, FC2421C, FC2924C, FC3329C, G710B, G720B, G726B, G730B, G740B, G746B, G780B, G930, G940, G946, G960, L110G, L120G, L50E, P6820C ABG, PL3005D, SD110, SD110B Part No: Designation Class Used when

15182963 Rotation tool BAS Rotate engine

Part No: Designation Class Hook no Used when

11668403 Rotation tool EXT -----Fuelpump

Machines/Components D4D, EW140B, L50E, SD110, SD110B 2014-11-17

Volvo Construction Equipment

7:49

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

11668024 Rotation tool EXT -----Used for rotating engine

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A30D, A30E, A30F, A35D, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40D, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, A60H, D13J, D16F, D16H, EC250D L, EC250D LR, EC250D NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC340D L, EC350D, EC350D L, EC350E L, EC380D HR, EC380D L, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480D HR, EC480D L, EC480D LD, EC480E HR, EC480E L, EC480E LD, EC480E LR, General D13 T4F, L110G, L120G, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, PL3005D, PL4809D, T450D Part No: Designation Class Used when

88830324 Guide ENG Idler hub alignment tool

Part No: Designation Class Hook no Used when

9998267 Guide ENG 9512762 Timing gear plate

Machines/Components D12C, D12D, D13F, D13H, D13J, D13SDLG

7:50

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when

88830302 Rotation tool EXT Use to manually turn the crankshaft,for instance when setting top dead centre (TDC). 4 x mounting holes to suit crankshaft pulley.

Machines/Components Dieselmax 444, Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Hook no Used when Remark

88800011 Guide sleeve ENG 9988586 Seal, valve spindle Replaces 9998335

Part No: Designation Class Hook no Used when

11668020 Transport brace EXT 9999817 Converter, cecuring

Machines/Components D12C, D12D, D9A, D9B, TD73

2014-11-17

Volvo Construction Equipment

7:51

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

1650540 Transport brace EXT 9999817 Converter, cecuring

Part No: Designation Class Hook no Used when

9993817 Locking tool EXT 9989356 Locking crown gear when measuring tooth backlash

Part No: Designation Class Used when

8920-00130 Barring gear EXT Cranking engine by flywheel

Machines/Components A30C, A35C, A40, PT1660

Machines/Components AWB15, AWB20, AWB25

7:52

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

9998624 Installation tool ENG 9999811 Cylinder head, installing

Part No: Designation Class Hook no Used when

9998601 Installation tool ENG 9999812 Cylinder head, installing

Machines/Components D12C, D12D

9998602 Press tool ENG 9999812 Timing gear casing, installing

Machines/Components A35D, A35E, A35E FS, A40D, D12C, D12D, L180E, L220E, T450D

2014-11-17

Volvo Construction Equipment

7:53

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

9998628 Press tool ENG 9988587 Timing gear casing, installing

Machines/Components A35D, A35E, A35E FS, A40D, D12C, D12D, L180E, L220E, T450D Part No: Designation Class Hook no Used when

9998389 Press tool ENG 9999812 Cylinder haed, installing

9998318 Press tool ENG -----Upper timing gear casing, installing

Machines/Components A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H

7:54

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

9998684 Installation tool EXT 9999817 Installing control rod

Part No: Designation Class Hook no Used when

2289391 Adjustment screws ENG -----Adjustment of crankshaft and camshaft

Machines/Components D4D, D5D

M200866A

Machines/Components D3D, L20B, L20F, L25B, L25F, L30B, L35B Part No: Designation Class Hook no Used when

2289392 Adjustment screws ENG -----Adjustment of injection pump system

M200867A

Machines/Components D3D, L20F, L25F, L30B, L35B

2014-11-17

Volvo Construction Equipment

7:55

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

88830002 Guide AXL -----AWD wheel motor, seal kit, installation

Machines/Components G710B, G720B, G726B, G730B, G740B, G746B, G780B, G946, G976 Part No: Designation Class Hook no Used when

88800055 Guide TRA 9999814 Centering clutch discs when installing

Machines/Components PT1506, PT1560, PT1562, PT1563, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519 Part No: Designation Class Used when

7:56

88830323 Protecting sleeve ENG Front housing seal protector

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when Remark

11668344 Protecting sleeve TRA -----Installation of seal ring Kit with: protection sleeve and 14 sizes of shim

Machines/Components TLB1 2WD-A, TLB1 2WD-B, TLB1 4WD-A, TLB1 4WD-B, TLB2 4WD-A, TLB2 4WD-B Part No: Designation Class Hook no Used when

11668355 Protecting sleeve AXL -----Installation of sealing (central body)

Part No: Designation Class Hook no Used when Remark

11668358 Protecting sleeve TRA -----Installation of seal ring Used together with 11668360 and 11668361

Machines/Components 28.32-H-A, 28.32-M-A, 28.43

Machines/Components TLB1 2WD-A, TLB1 2WD-B, TLB1 4WD-A, TLB1 4WD-B, TLB2 4WD-A, TLB2 4WD-B

2014-11-17

Volvo Construction Equipment

7:57

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when Remark

11668359 Protecting sleeve TRA -----Installation of sealing ring Used together with 11668362 and 11668363

Part No: Designation Class Hook no Used when Remark

11668366 Protecting sleeve TRA -----Installation of sealing ring Used together with 11668367 and 11668369

Part No: Designation Class Hook no Used when

11668379 Protecting sleeve TRA -----Teflon seal ring, installing

Part No: Designation Class Hook no Used when

11668380 Protecting sleeve TRA -----Teflon seal ring, installing

Machines/Components TLB2 SD 4WD

Machines/Components TLB2 4WD-A, TLB2 4WD-B

Machines/Components TLB1 4WD-B

7:58

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

11668360 Installation tool TRA -----Installation of sealing ring

Machines/Components TLB1 2WD-A, TLB1 2WD-B, TLB1 4WD-A, TLB1 4WD-B, TLB2 4WD-A, TLB2 4WD-B Part No: Designation Class Hook no Used when

11668362 Installation tool TRA -----Installation of sealing ring

Part No: Designation Class Hook no Used when

11668369 Installation tool TRA -----Installation of sealing ring

Part No: Designation Class Hook no Used when

11668328 Installation tool TRA -----Installation of seal ring

Machines/Components TLB2 SD 4WD

Machines/Components TLB2 4WD-A, TLB2 4WD-B

Machines/Components TLB1 2WD-A, TLB1 2WD-B, TLB1 4WD-A, TLB1 4WD-B, TLB2 4WD-A, TLB2 4WD-B

2014-11-17

Volvo Construction Equipment

7:59

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when

11668361 Installation tool TRA -----Installation of sealing ring

Machines/Components TLB1 2WD-A, TLB1 2WD-B, TLB1 4WD-A, TLB1 4WD-B, TLB2 4WD-A, TLB2 4WD-B Part No: Designation Class Hook no Used when

11668346 Installation tool TRA -----Installation of seal ring

Machines/Components TLB1 2WD-A, TLB1 2WD-B, TLB1 4WD-A, TLB1 4WD-B, TLB2 4WD-A, TLB2 4WD-B Part No: Designation Class Hook no Used when

11668363 Installation tool TRA -----Installation of sealing ring

Part No: Designation Class Hook no Used when

11668367 Installation tool TRA -----Installation of sealing ring

Machines/Components TLB2 SD 4WD

Machines/Components TLB2 4WD-A, TLB2 4WD-B

7:60

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when Remark

11668365 Installation tool TRA -----Installation of sealing ring Used together with 11668368

Part No: Designation Class Hook no Used when

11668368 Protecting sleeve TRA -----Installation of sealing ring

Part No: Designation Class Hook no Used when

11668348 Protecting sleeve TRA -----Installation of clutch piston

Part No: Designation Class Hook no Used when

11668347 Guide TRA -----Installation of spring

Machines/Components TLB2 4WD-A, TLB2 4WD-B

Machines/Components TLB1 4WD-A, TLB2 SD 4WD

Machines/Components TLB1 4WD-A

2014-11-17

Volvo Construction Equipment

7:61

7. Guide pins and Guide sleeves Part No: Designation Class Hook no Used when Remark

2915095 Protecting sleeve HYD -----Repair of hydraulic cylinder for attachment bracket, changing seal Attachment bracket not mounted on lift arms

Machines/Components L30B, L35B, L40B, L45B Part No: Designation Class Hook no Used when Remark

2915096 Protecting sleeve HYD -----Repair of hydraulic cylinder for attachment bracket, changing seal Attachment bracket mounted on lift arms

Machines/Components L20B, L20F, L25B, L25F, L30B, L30G, L35B, L35G, L40B, L45B, L45F, L45G, L50F, L50G Part No: Designation Class Used when Remark

88830107 Installation tool EXT Installation of sealings, tool includes drift and guide Drift 50mm

Machines/Components EW140C, EW160C, EW180C, EW210C Part No: Designation Class Used when

88830122 Installation tool AXL Installing spring for transverse differential lock.

Machines/Components ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC

7:62

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

88830129 Installation tool AXL Installing all face seals in hub end The tool consists of 3 parts

Machines/Components A25F, A25G, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, A60H, AHW64, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC Part No: Designation Class Used when

88830131 Installation tool EXT Installation of rubber bushings

Part No: Designation Class Used when

88830108 Installation tool EXT Installation of sealings, tool includes drift and guide Drift 60mm

Machines/Components PT125

Remark

Machines/Components EW140C, EW160C, EW180C, EW210C Part No: Designation Class Used when

88830143 Installation tool EXT Install guide tubes

Machines/Components Ultimat 200

2014-11-17

Volvo Construction Equipment

7:63

7. Guide pins and Guide sleeves Part No: Designation Class Used when

46659850 Installation tool EXT Install the coupling between the crank pulley and the vibration pump

Part No: Designation Class Used when

88830191 Guide EXT Removing of bearing and shaft.

Part No: Designation Class Used when

88830301 Guide EXT Use to correctly fit cylinder block core plugs. Tool includes handle and different size cups to suit various size core plugs.

Machines/Components DD22, DD24, DD25, DD25B

Machines/Components Dieselmax 444, Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Used when Remark

88830304 Template EXT Use to ensure correct sealant application. NOTE! Correct positioning of the sealant is critical to prevent leaks.

Machines/Components Dieselmax 444, Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C

7:64

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

88830319 Template EXT Use to ensure correct sealant application. For Tier3. NOTE! Correct positioning of the sealant is critical to ensure joint integrity.

Machines/Components Dieselmax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Used when Remark

88830320 Template EXT Use to ensure correct sealant application. For Tier3. NOTE! Correct positioning of the sealant is critical to ensure joint integrity.

Machines/Components Dieselmax 444, Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Used when Remark

2014-11-17

88830325 Template EXT Use to ensure correct sealant application. For Tier3. NOTE! Correct positioning of the sealant is critical to ensure joint integrity.

Volvo Construction Equipment

7:65

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

88830343 Template EXT Template for application of flywheel housing to gear case anaerobic sealant. For Tier4. NOTE! Correct positioning of the sealant is critical to ensure joint integrity

Machines/Components Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Used when Remark

88830344 Template EXT Template for application of oilsump sealant-cast sump. For Tier4. NOTE! Correct positioning of the sealant is critical to ensure joint integrity

Machines/Components Ecomax 444 Part No: Designation Class Used when Remark

88830345 Template EXT Template fot application of bedplate to engineblock anaerobic sealant For Tier4. NOTE! Correct positioning of the sealant is critical to ensure joint integrity.

Machines/Components Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Used when

Remark

88830306 Installation tool EXT Use to fit and remove the injector sleeves. The sleeves are prefitted on cylinder head assemblies. For Tier3

Machines/Components Dieselmax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C

7:66

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

88830307 Installation tool EXT Use to ensure positive engagement of the valve stem seals. For Tier3

Machines/Components Dieselmax 444, Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Used when

Remark

88830308 Injection pump tool EXT Use to gain access to the FIP gear retaining locknut. The tool is used to remove the tamper proof cover. For Tier3

Machines/Components Dieselmax 444, Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Used when Remark

88830314 Gauge EXT Use to correctly set and fit the rocker cover injector seals. For Tier3

Machines/Components Dieselmax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C

2014-11-17

Volvo Construction Equipment

7:67

7. Guide pins and Guide sleeves Part No: Designation Class Used when Remark

88830342 Gauge EXT Use to correctly set and fit the rocker cover injector seals For Tier4

Machines/Components Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Used when

Remark

88830315 Gauge EXT Use in place of the injector to check engine compression. End drilled and tapped 1/8-28BSP to accept universal adaptor fitting. For Tier3

Machines/Components Dieselmax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C

7:68

Volvo Construction Equipment

2014-11-17

7. Guide pins and Guide sleeves Part No: Designation Class Used when

Remark

88830337 Gauge EXT Use in place of the injector to check engine compression. End drilled and tapped 1/8-28BSP to accept universal adaptor fitting. For Tier4

Machines/Components Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C Part No: Designation Class Used when

Remark

88830317 Setting tool EXT Use to correctly set the No. 1 piston to TDC (firing) when removing and replacing the fuel injection pump. For Tier3

Machines/Components Dieselmax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C

2014-11-17

Volvo Construction Equipment

7:69

7. Guide pins and Guide sleeves

7:70

Part No: Designation Class Used when

88830366 Guide ENG For flywheel assembling/disassembling

Part No: Designation Class Used when

88830367 Guide ENG Crankshaft oil seal assembling

Part No: Designation Class Used when Remark

88830369 Guide pin ENG Rocker arm cover mounting studs 2 pic have to be use.

Part No: Designation Class Used when

88830382 Gauge BAS For a quick check of the attachment coupler on the boom arm.

Volvo Construction Equipment

2014-11-17

8. Pliers Part No: Designation Class Hook no Used when

88890037 Disassembly tool EXT -----Kit with dismantling tools for cable terminals

Machines/Components A25D, A25D 4x4, A30D, A35D, A40D, BL60, BL61, BL70, BL71, EC140C, EC140C L, EC140C LM, EC160C L, EC160C NL, EC180C L, EC210C L, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290C L, EC290C LR, EC290C NL, EC330C L, EC330C LD, EC35C, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC460C HR, EC460C L, EC460C LD, EC480D L, EC55C, EC60C, EC700C HR, EC700C L, EC700C LD, ECR145C L, ECR235C L, ECR28, ECR305C L, ECR38, ECR58, ECR88, EW140C, EW160C, EW180C, EW60C, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, G930, G940, G946, G960, G970, G976, G990, L110G, L120G, L150G, L180G, L20B, L220G, L250G, L25B, L30B, L330E, L350F, L35B, L40B, L45B, L60E, L60F, L70E, L70F, L90E, L90F, MC110B, MC60B, MC70B, MC80B, MC90B, PL4608, PL4611 Part No: Designation Class Used when Remark Part No: Designation Class Used when Remark

Part No: Designation Class Used when Remark

2014-11-17

11666161 Disassembly tool EXT Cable terminals removing. Diameter 1.2 mm, round Included in kit 88890037 11709649 Disassembly tool EXT Cable terminals removing. Deutsch connectors size 12 Included in kit 88890037, replaces the old ones of plastic which are included in 11666200. 11709655 Disassembly tool EXT Cable terminals removing. Deutsch connectors size 20 Included in kit 88890037, replaces the old ones of plastic which are included in 11666200.

Volvo Construction Equipment

8:1

8. Pliers Part No: Designation Class Used when Remark

11709666 Disassembly tool EXT Cable terminals removing. Deutsch connectors size 16 Included in kit 88890037, replaces the old ones of plastic which are included in 11666200.

Part No: Designation Class Used when Remark

88890001 Disassembly tool EXT Cable terminals removing. 2.8 mm, flat Included in kit 88890037

Part No: Designation Class Used when Remark

88890028 Disassembly tool EXT Cable terminals removing. 0.64 mm, flat Included in kit 88890037, replaces 9512630

Part No: Designation Class Used when Remark

88890029 Disassembly tool EXT Cable terminals removing. 2.8 mm, flat Included in kit 88890037

Part No: Designation Class Used when Remark

88890036 Disassembly tool EXT Cable terminals removing. 0.63 mm, flat Included in kit 88890037

Part No: Designation Class Used when

88890038 Disassembly tool EXT Used for secondary locks on different connectors Included in kit 88890037

Remark Machines/Components PT2116, PT2509, PT2519 Part No: Designation Class Used when Remark

8:2

88890056 Disassembly tool EXT Disassembly tool for electrical connectors Included in kit 88890037

Volvo Construction Equipment

2014-11-17

8. Pliers Part No: Designation Class Used when Remark

88890098 Disassembly tool EXT Disassembly tool for electrical connectors Included in kit 88890037

Part No: Designation Class Used when Remark

9808644 Disassembly tool EXT Cable terminals removing. 5.8 mm, flat Included in kit 88890037

Part No: Designation Class Used when Remark

9808645 Disassembly tool EXT Cable terminals removing. 4 pins Included in kit 88890037, replaces 11666160

Part No: Designation Class Used when

9808646 Disassembly tool EXT Cable terminals removing. Diameter 2.3 mm, round Included in kit 88890037, replaces 11666159

Remark

2014-11-17

Part No: Designation Class Hook no Used when Remark

9808649 Disassembly tool EXT 9989353 Cable terminal removing, flat Included in kit 88890037, replaces 9512632, 9512633, 9512637, 9512638, 9512639

Part No: Designation Class Hook no Used when Remark

9808650 Disassembly tool EXT 9989353 Cable terminals removing. 4 pins Included in kit 88890037

Volvo Construction Equipment

8:3

8. Pliers Part No: Designation Class Hook no Used when Remark

9809774 Disassembly tool EXT 9512762 Cable terminal removing, 3 pins Included in kit 88890037, Used for new version of connector, 9808646 fits the earlier version.

Part No: Designation Class Hook no Used when Remark

9812475 Disassembly tool EXT 9989353 Cable terminals removing. 2.8 mm, flat Included in kit 88890037, replaces 9512631

Machines/Components L110G, L120G, L150G, L180G, L220G, L250G Part No: Designation Class Hook no Used when Remark Part No: Designation Class Hook no Used when Remark Part No: Designation Class Used when Remark Part No: Designation Class Used when Remark

8:4

9812480 Disassembly tool EXT -----Cable terminals removing. Diameter 1.5-1.6 mm, round Included in kit 88890037, replaces 9512635 9812481 Disassembly tool EXT 9989353 Cable terminals removing. Diameter 3.5 mm, round Included in kit 88890037, replaces 9512634 9812482 Disassembly tool EXT Cable terminals removing. Diameter 4.0 mm, round Included in kit 88890037, replaces installation sleeve 9812476 9812483 Disassembly tool EXT Cable terminals removing. Diameter 2.5 mm, round Included in kit 88890037, replaces 11666158

Volvo Construction Equipment

2014-11-17

8. Pliers Part No: Designation Class Used when Remark

9993880 Electric repair kit EXT Cable terminals, installing Sparepart 11666215

11666200 Electric repair kit EXT Cable terminals, installing

Machines/Components A25D, A25D 4x4, A30D, A35D, A40D, BL60, BL61, BL70, BL71, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC15B XR, EC15B XT, EC15B XTV, EC160B LC, EC160B NLC, EC160C L, EC160C NL, EC180B LC, EC180C L, EC200B, EC210B, EC210B LC, EC210C L, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC240B LC, EC240C L, EC240C LR, EC240C NL, EC290B LC, EC290C L, EC290C LR, EC290C NL, EC330C L, EC330C LD, EC35, EC35C, EC360B LC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC460B LC, EC460C HR, EC460C L, EC460C LD, EC480D L, EC55C, EC60C, EC700B LC, EC700C HR, EC700C L, EC700C LD, ECR145C L, ECR235C L, ECR28, ECR305C L, ECR38, ECR58, ECR88, EW140B, EW140C, EW160B, EW160C, EW180B, EW180C, EW200B, EW60C, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, G930, G940, G946, G960, G970, G976, G990, L110E, L120E, L150E, L180E, L20B, L220E, L25B, L30B, L330E, L350F, L35B, L40B, L45B, L50E, L60E, L60F, L70E, L70F, L90E, L90F, MC110B, MC60B, MC70B, MC80B, MC90B, PL3005D, PL4608, PL4611, PL4809D

2014-11-17

Volvo Construction Equipment

8:5

8. Pliers

8:6

Part No: Designation Class Hook no Used when

9512652 Pliers EXT 9999834 Cable terminals, crimping

Part No: Designation Class Hook no Used when

9512772 Pliers EXT 9999834 Cable terminals, crimping

Part No: Designation Class Hook no Used when

9512773 Pliers EXT 9999834 Cable terminals, crimping

Part No: Designation Class Hook no Used when

9808642 Pliers EXT 9999834 Cable terminals, crimping

Volvo Construction Equipment

2014-11-17

8. Pliers

2014-11-17

Part No: Designation Class Used when Remark

11709650 Pliers EXT Plier for Deutsch connectors Included in 11666200

Part No: Designation Class Used when Remark

88890003 Pliers BAS Cable terminals, crimping Case and pilars

Part No: Designation Class Used when Remark

88890057 Pliers BAS Cable terminals, crimping Jaws, use togethr with pilars 88890003. Replacing 9808643

Volvo Construction Equipment

8:7

8. Pliers Part No: Designation Class Used when Remark

88890058 Pliers BAS Cable terminals, crimping Jaws, use togethr with pilars 88890003. Replacing 9808643

Part No: Designation Class Used when

14030335 Scissors EXT Cutting slewing ring seal

Machines/Components EC230, EC300, EC420, EC650, EW230 Part No: Designation Class Hook no Used when

9999175 Retainer EXT 9989357 Seal ring in air-condition compressor, installing

Part No: Designation Class Hook no Used when

9993579 Installation tool EXT 9989338 Seals in hydraulic cylinder, installing

Machines/Components A20C, A25C, A25C 4x4, A25E, A25E 4x4, A25F, A25G, A30C, A30E, A30F, A30G, A35C, A35E FS, A35F, A35F FS, A35G, A35G FS, A40, A40E FS, A40F, A40F FS, A40G, A40G FS, EC200B, HB1100, HB1100 Plus, HB1400, HB1400 Plus, HB1700, HB1700 Plus, HB2400, HB2400 Plus, HB3200, HB3200 Plus, HB3800, L105, L110F, L110G, L110H, L120F, L120G, L120H, L150E, L150G, L150H, L180E, L180G, L180G HL, L180H, L180H HL, L220E, L220G, L220H, L250G, L250H, L350F, L60F, L60G, L60G Z, L70F, L70G, L90F, L90G, L90G Z 8:8

Volvo Construction Equipment

2014-11-17

8. Pliers Part No: Designation Class Hook no Used when Remark

49765 Installation tool HYD -----Installing piston rod seal 75mm / 3" (Is replacing 14213238)

Machines/Components FC60 HF, FC72 HF, G930, G940, G946, G960, G970, G976, G990 Part No: Designation Class Hook no Used when Remark

49766 Installation tool HYD -----Installing piston rod seal 100mm / 4"

Machines/Components G930, G940, G946, G960, G970, G976, G990 Part No: Designation Class Hook no Used when Remark

11668409 Pliers ENG -----Removing roller tappet Included in 11668408

Machines/Components D4E, D4H, D5D, D5E, D6D, D6E, D6H, D7D, D7E, D8H Part No: Designation Class Used when

14211207 Installation tool EXT Installing locking strip in window moulding

Machines/Components A20C, A25C, A25C 4x4, A30C, A35C, A40, EC130C, EC150, EC150 LC, EC150C, EC200, EC230, EC230B, EC300, EC340, EC390, EC420, EC450, EC620, EC650, EW130, EW130C, EW150, EW150C, EW200, EW230, EW230B

2014-11-17

Volvo Construction Equipment

8:9

8. Pliers Part No: Designation Class Hook no Used when

88800083 Extractor ENG 9999811 Piston rings, removing/installing

Machines/Components D11F, D11H, D13F, D13H, D13J, D16E, D16F, D16H, D4E, D6E Part No: Designation Class Used when Remark Part No: Designation Class Used when Remark

88830110 Dispensing gun ENG Used when applying special 2 tube sealing Replaces 9812651, which was driven by compressed air 88830316 Dispensing gun ENG Use to apply the anaerobic and silicone sealant evenly and correctly. For Tier3. NOTE! For reference use the following sealant bead sizes: 1.5 mm bead for anaerobic sealant, 4.0 mm bead for silicone sealant .

Machines/Components Dieselmax 444, Ecomax 444, MC110C, MC115C, MC125C, MC135C, MC155C, MCT110C, MCT125C, MCT135C, MCT145C

8:10

Volvo Construction Equipment

2014-11-17

8. Pliers Part No: Designation Class Hook no Used when Remark

9993902 Disassembly tool EXT -----Disconnection of hydraulic couplings Size 12

Machines/Components MC110B, MC60B, MC70B, MC80B, MC90B Part No: Designation Class Hook no Used when Remark

9993903 Disassembly tool EXT -----Disconnection of hydraulic couplings Size 16

Part No: Designation Class Used when

88830269 Disassembly tool EXT To remove the rocker arm out of the switch holding frames

Machines/Components ECR25D, EW140C, EW140D, EW160C, EW160D, EW160E, EW180C, EW180D, EW180E, EW210C, EW210D Part No: Designation Class Used when

2014-11-17

88830368 Pliers ENG Pliers for insertion hydraulic tappets

Volvo Construction Equipment

8:11

8. Pliers

8:12

Volvo Construction Equipment

2014-11-17

9. Fixtures Part No: Designation Class Used when

9986485 Support EXT Components, reconditioning

Machines/Components 2HL270, 2HL290, A35E, A35E FS, A35F, A35F FS, A40E, A40E FS, A40F, A40F FS, A60H, AH56F, AH56I, AH64E, AH64K, AH64Q, AHW64N, AHW71M, AHW71P, AHW90, APR70, APR90, APR90A, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB15, AWB20, AWB25, AWB30, AWB31, AWB40B, D1.1A, D1.2A, D1.6A, D1.7A, D1.8A, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D2.0A, D2.0D, D2.2A, D2.2D, D2.6A, D2.6H, D3.1A, D3.3H, D3.4A, D3.4D, D3.8H, D4E, D4H, D5D, D5E, D6E, D6H, D7D, D7E, D8H, D9A, D9B, EC330B LC, EC330C L, EC330C LD, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC55C, EC60C, EW160C, EW205D, EW60C, HT93, HT95, HTE1160, HTE840, MS-E3050, MS-E3060, MS-E3070, PT2116, PT2509, PT2519 Part No: Designation Class Hook no Used when Remark

11666039 Support EXT -----Components, reconditioning Motor-driven for voltage: 277 V / 60 Hz

Machines/Components HTE400, PT2116, PT2509, PT2519

2014-11-17

Volvo Construction Equipment

9:1

9. Fixtures Part No: Designation Class Hook no Used when Remark

11666040 Support EXT -----Components, reconditioning Motor-driven for voltage: 220 V / 50 Hz

9993812 Fixture AXL Components, reconditioning (E-1298)

Machines/Components 8421H-19, 8421H-21, 8421H-5, A35E, A35E FS, A35F, A35F FS, A40E, A40E FS, A40F, A40F FS, A60H, AH56E, AH56F, AH56G, AH56I, AH64D, AH64E, AH64F, AH64J, AH64K, AH64L, AH64Q, AHW64M, AHW64N, AHW64O, AHW71L, AHW71M, AHW71N, AHW71O, AHW71P, AHW71Q, AHW90, APR70, APR70A, APR90, APR90A, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB30, AWB31, AWB40B, AWB50, FL-IL1, FL-IL2, HTE400, PT1560, PT1562, PT1563, PT1860, PT1862, PT1863, TLB1 4WD-A Part No: Designation Class Used when Remark

9993813 Fixture AXL Components, reconditioning Used together with 9993812 (E-1298)

Volvo Construction Equipment

2014-11-17

9. Fixtures AHW71P, AHW71Q, AHW90, APR70, APR70A, APR90, APR90A, ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, AWB30, AWB31, AWB40B, AWB50, HTE400 Part No: Designation Class Used when

11668022 Bracket TRA Transmission, reconditioning

Part No: Designation Class Hook no Used when Remark

88830039 Fixture AXL -----Hub end, installing in stand Used together with 9993812

Machines/Components FL-IL1, FL-IL2

Machines/Components ARB/H35, ARB/H35 ATC, ARB/H40, ARB/H40 ATC, P2390 Part No: Designation Class Hook no Used when Remark

88800058 Fixture ENG 9988587 Cylinder head, installing in work stand Replaces 9990160

Machines/Components D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B

2014-11-17

Volvo Construction Equipment

9:3

9. Fixtures Part No: Designation Class Hook no Used when

9993781 Fixture TRA 9999818 Transmission in adjustable stand, installing

Machines/Components HT205, HT210, HT220, HTE202, HTE204, HTE205, HTE206, HTE206B, HTE210, HTE220, HTL206, HTL220, HTL221, HTL222, HTL222B Part No: Designation Class Hook no Used when

9993782 Fixture TRA 9988587 Transmission in adjustable stand, installing

Machines/Components HTE300, HTE305, HTL305, HTL306, HTL307 Part No: Designation Class Used when Remark

11668019 Bracket TRA Transmission, reconditioning (E-1299)

Machines/Components PT1560, PT1562, PT1563, PT1860, PT1862, PT1863 Part No: Designation Class Used when Remark

9998169 Fixture TRA Transmission, installing in work stand Replaces 11668021

Machines/Components PT1506, PT2116, PT2509, PT2519

9:4

Volvo Construction Equipment

2014-11-17

9. Fixtures Part No: Designation Class Used when Remark

11668021 Bracket TRA Transmission, reconditioning (E-1400B)

Machines/Components PT1560, PT1562, PT1563, PT1860, PT1862, PT1863 Part No: Designation Class Hook no Used when Remark

88830048 Fixture TRA -----Transmission and power divider in work stand, attaching Replaces 9993706

Machines/Components HST75, HT130, HT132, HT90, HT93, HT95, HTE110, HTE120, HTE125 Part No: Designation Class Used when

88830074 Fixture EXT Adapter used for ZF fixtures on work stand 9986485

Machines/Components 2HL270, 2HL290, EW160C, EW205D, MS-E3050, MS-E3060, MS-E3070

2014-11-17

Volvo Construction Equipment

9:5

9. Fixtures Part No: Designation Class Used when Remark

88830093 Fixture TRA Transmission, installing in workstand, Used together with 88830074

Machines/Components 9:6

Volvo Construction Equipment

2014-11-17

9. Fixtures 2HL270, 2HL290, EW205D Part No: Designation Class Used when Remark

88830094 Fixture AXL Axle, installing in workstand Used together with 88830074

Machines/Components EW160C, MS-E3050, MS-E3060, MS-E3070 Part No: Designation Class Used when

88830150 Fixture AXL Axle, installing in adjustable stand

Part No: Designation Class Used when

9996878 Fixture ENG Engine, installing in adjustable stand

Machines/Components TD61, TD63, TD71, TD73

2014-11-17

Volvo Construction Equipment

9:7

9. Fixtures Part No: Designation Class Hook no Used when Remark

88800050 Fixture ENG -----Engine, installing in work stand Replaces 9998671

Machines/Components D4D, D4E, D4H, D5D, D5E, D6D, D6E, D6H, D7D, D7E, D8H Part No: Designation Class Used when

9999738 Fixture ENG Mounting of motor in adjustable stand

Part No: Designation Class Used when

9999853 Fixture ENG Engine in adjustable stand, installing

Machines/Components TD103

Machines/Components TD122

9:8

Volvo Construction Equipment

2014-11-17

9. Fixtures Part No: Designation Class Hook no Used when

9998648 Fixture ENG 9999818 Engine in adjustable stand, installing

Machines/Components D12C, D12D, EC330B LC, EC330C L, EC330C LD, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL Part No: Designation Class Used when

88800117 Fixture ENG Engine in adjustable stand, installing

Part No: Designation Class Hook no Used when

88830020 Fixture ENG -----Engine in work stand, installing

Machines/Components D13F, D13H, D13J

Machines/Components D1.2A, D1.6A, D2.0A, D2.0D, D2.2A, D2.2D, D3.1A, D3.4A, D3.4D, EC55C, EC60C, EW60C

2014-11-17

Volvo Construction Equipment

9:9

9. Fixtures Part No: Designation Class Used when Remark

88830100 Fixture EXT Used when removing and installing belly plates Used together with 9999954

Machines/Components A25D, A25D 4x4, A25E, A25E 4x4, A25F, A25G, A30D, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS Part No: Designation Class Used when Remark

88830101 Fixture EXT Fixture, used when removing and installing differential Used together with 9999954

Machines/Components A25F, A25G, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS

9:10

Volvo Construction Equipment

2014-11-17

9. Fixtures Part No: Designation Class Used when Remark

88830102 Fixture EXT Fixture, to be used for various applications on 9999954 Used with 9999954

88800345 Fixture ENG Components, installing in work stand Replaces 88800003

Machines/Components D11F, D11H, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, D9A, D9B

2014-11-17

Volvo Construction Equipment

9:11

9. Fixtures Part No: Designation Class Hook no Used when Remark

88800123 Fixture ENG -----Engine, installing in work stand Used together with 88800003

Part No: Designation Class Hook no Used when

88800146 Fixture ENG -----Engine, installing in work stand

Part No: Designation Class Hook no Used when

9992479 Retainer ENG 9999811 Cylinder liner height, checking Adjusting depth of grooving tool

Machines/Components D13SDLG, D16E, D16F, D16H

Machines/Components D11F, D11H, D9A, D9B

Machines/Components D10B, D11F, D11H, D12C, D12D, D13F, D13H, D13J, D13SDLG, D16E, D16F, D16H, TD102, TD103, TD122, TD164, TD40, TD45, TD61, TD63, TD71, TD73 Part No: Designation Class Hook no Used when

9993756 Fixture EXT 9999814 Coolant pump, dismantling and assembling

Machines/Components TD103

9:12

Volvo Construction Equipment

2014-11-17

9. Fixtures Part No: Designation Class Hook no Used when Remark

88800052 Fixture TRA 9988593 Connection, installing Replaces 9998479

Machines/Components PT1560, PT1562, PT1563, PT1660, PT1661, PT1760, PT1761, PT1860, PT1862, PT1863, PT2116, PT2509, PT2519 Part No: Designation Class Used when

8932-00120 Fixing tool HYD Hub and spindle

Part No: Designation Class Hook no Used when

14527716 Fixing tool TRA -----Swing motor, reconditioning

Machines/Components SE210 LC-3

Machines/Components ECR58, ECR88

2014-11-17

Volvo Construction Equipment

9:13

9. Fixtures Part No: Designation Class Used when

11666180 Retainer HYD Valve slides, repairing

Machines/Components BL60, BL61, BL61 PLUS, BL70, BL71, BL71 PLUS, EC27C, EC35C, ECR48C Part No: Designation Class Hook no Used when

14527849 Retainer HYD -----Hydraulic control valve spool, replacing

Part No: Designation Class Hook no Used when

8932-00720 Retainer HYD -----Main control valve spool, service

Machines/Components ECR58, ECR88

Machines/Components EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC700B HR, EC700B LC, EC700C L, EC700C LD

9:14

Volvo Construction Equipment

2014-11-17

9. Fixtures Part No: Designation Class Used when Remark

14515796 Retainer HYD Main control valve spool, service Diameter 34mm

Part No: Designation Class Used when

14033319 Fixture HYD Retaining calibrating rings

9993833 Fixture AXL Axles, reconditioning

Machines/Components AWB15, AWB20, AWB25

2014-11-17

Volvo Construction Equipment

9:15

9. Fixtures Part No: Designation Class Hook no Used when

9993834 Fixture TRA -----Dropbox, securing in adjustable stand

Part No: Designation Class Hook no Used when Remark

9993835 Fixture TRA -----Transmission, installing in work stand Used together with 9993834

Machines/Components FL1002, FL992, HTE1160, HTE840

Machines/Components HTE1160, HTE840

9:16

Volvo Construction Equipment

2014-11-17

9. Fixtures Part No: Designation Class Hook no Used when

9998682 Fixing tool EXT 9999817 Pump unit, replacing

Part No: Designation Class Hook no Used when

11666170 Fixture HYD -----Repair of hydraulic hammer

Part No: Designation Class Hook no Used when

11666171 Fixture HYD -----Repair of accumulator for hydraulic hammer

Machines/Components D5D, L50E

Machines/Components HB200, HB300, HB440

2014-11-17

Volvo Construction Equipment

9:17

9. Fixtures Part No: Designation Class Hook no Used when

14527715 Fixture TRA -----Travel gearbox gear, fixture

Part No: Designation Class Hook no Used when

14527720 Fixture TRA -----Swing motor brake cover, installing

Part No: Designation Class Hook no Used when

14527847 Fixture HYD -----Hydraulic pump, reconditioning

Machines/Components ECR58, ECR88

Machines/Components ECR58

9:18

Volvo Construction Equipment

2014-11-17

9. Fixtures Part No: Designation Class Used when

9993904 Fixture TRA Fixture used to support transmission housing when pressing out bearings, if not used housing will be damaged.

Part No: Designation Class Used when

88830180 Fixture TRA Motor mounting

Part No: Designation Class Used when Remark

88830298 Fixture EXT Mounting jig for exhaust hose For 3" hose

Machines/Components HTE305

Machines/Components PT220, PT220RH

Machines/Components DD110B, DD120B, DD140B, EW140D, EW160D, EW180D, EW210D, SD115, SD135 Part No: Designation Class Used when

2014-11-17

88830360 Fixture ENG Tool for injection timing check on engine

Volvo Construction Equipment

9:19

9. Fixtures Part No: Designation Class Used when Remark

88830214 Fixture EXT Mounting jig for exhaust hose For 4" hose

Machines/Components DD105, EC350D, EC350D L, EW140D, EW160D, EW180D, EW210D, G930B, G930C, G940B, G940C, G946B, G946C, G960B, G960C, General D6 T4F, General D8 T4F, L110G, L110H, L120G, L120H, L60G, L60H, L70G, L70H, L90G, L90H, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, SD115 Part No: Designation Class Used when Remark

88830353 Fixture EXT Mounting jig for exhaust hose For 5" hose

Machines/Components EC350E L, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480E HR, EC480E L, EC480E LD, EC480E LR, General D11 T4F, General D13 T4F, General D16 T4F, L150H, L180H, L180H HL, L220H, L250H Part No: Designation Class Used when

88830286 Fixture BAS For cab support on CEX

Part No: Designation Class Used when

88830287 Fixture BAS For cab support on CWL

Machines/Components ECR25D

9:20

Volvo Construction Equipment

2014-11-17

10. Tech Tool Part No: Designation Class Used when

Remark

Tech Tool Service Tool BAS Among others, used for Tests, Programming, Calibrating, and Parameter setting Replaces VCADS Pro. For more information, contact vce.softwaresupport@volvo.com

Machines/Components A25E, A25E 4x4, A25F, A25G, A30E, A30F, A30G, A35E, A35E FS, A35F, A35F FS, A35G, A35G FS, A40E, A40E FS, A40F, A40F FS, A40G, A40G FS, BL60B, BL61B, BL70B, BL71B, D16E, D8H, DD105, DD110B, DD120B, DD140B, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC160B LC, EC160B NLC, EC160C L, EC160C NL, EC160D L, EC160D NL, EC170D, EC170D L, EC180B LC, EC180C L, EC180D L, EC200B, EC200D, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235C LD, EC235C NL, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B F, EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LCD, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55C, EC60C, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR25D, ECR305C L, ECR50D, ECR58D, ECR88, ECR88D, EW140C, EW140D, EW145B, EW160C, EW160D, EW160E, EW180C, EW180D, EW180E, EW205D, EW210C, EW210D, EW60C, EWR150E, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, G930, G930B, G930C, G940, G940B, G940C, G946, G946B, G946C, G960, G960B, G960C, G970, G976, G990, General D11 T2, General D11 T4F, General D13 T2, General D13 T3, General D13 T4F, General D16 T2, General D16 T3, General D16 T4F, General D4 T4F, General D6 T4F, General D8 T4F, L105, L110E, L110F, L110G, L110H, L120E, L120F, L120G, L120G Z, L120H, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L30G, L350F, L35G, L45F, L45G, L50F, L50G, L60E, L60F, L60G, L60G Z, L60H, L70E, L70F, L70G, L70H, L90E, L90F, L90G, L90G Z, L90H, MC110B, MC60B, MC70B, MC80B, MC90B, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7110, P7170, P7820C ABG, P8820C ABG, PL3005D, PL4608, PL4611, PL4809D, SD115, SD135, SD75

2014-11-17

Volvo Construction Equipment

10:1

10. Tech Tool Part No: Designation Class Used when Remark

Part No: Designation Class Used when

88880070 Cover R Optional, can be installed on previous interface 88890020 Cover is inclueded in 88890180

88880024 Cable R USB cable used together with Interface 8890180

Machines/Components EC140D L, EC140D LM, EC160D L, EC160D NL, EC180D L, EC200D, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC235D NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC340D L, EC350D, EC350D L, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC480D HR, 10:2

Volvo Construction Equipment

2014-11-17

10. Tech Tool EC480D L, EC480D LD, EC480D LR, ECR145D L, ECR235D L, ECR50D, ECR58D, ECR88D, EW205D, L105, L110G, L120G, L120G Z, L150G, L180G, L180G HL, L220G, L250G, L60G, L60G Z, L70G, L90G, L90G Z, PL3005D, PL4809D Part No: Designation Class Used when

88890026 Cable BAS Connection cable (OBD II) for interface 888900180 to machine

Part No: Designation Class Hook no Used when

88890027 Cable BAS -----Connection cable for interface 888900180 to machine.

Machines/Components D8H, EC140B LC, EC140B LCM, EC140C, EC140C L, EC140C LM, EC140D L, EC140D LM, EC160D L, EC160D NL, EC170D, EC170D L, EC180D L, EC200D, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B F, EC290B FX, EC290B LC, EC290B LR, EC290B NLC, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC330C L, EC330C LD, EC340D L, EC350D, EC350D L, EC350E L, EC360B LC, EC360B LR, EC360B NLC, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LR, EC460C HR, EC460C L, EC460C LD, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC55C, EC60C, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, EC80D, ECR145C L, ECR145D L, ECR235C L, ECR235D L, ECR25D, ECR305C L, ECR50D, ECR58D, ECR88, ECR88D, EW140C, EW140D, EW145B, EW160C, EW160D, EW180C, EW180D, EW205D, EW210C, EW210D, FC2121C, FC2421C, FC2924C, FC3329C, General D13 T4F, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L180F, L180F HL, L180G, L180G HL, L220F, L220G, L250G, L350F, L45F, L45G, L50F, L50G, L60F, L60G, L60G Z, L70F, L70G, L90F, L90G, L90G Z, MC110B, MC60B, MC70B, MC80B, MC90B, PL3005D, PL4608, PL4611, PL4809D

2014-11-17

Volvo Construction Equipment

10:3

10. Tech Tool Part No: Designation Class Hook no Used when Remark

Part No: Designation Class Used when Remark

88890034 Cable BAS 9999824 For connection of interface 88890020/88890180 to machine For MC machines

17279144 Tech Tool kit BAS Program interface to Tech Tool Including Interface 88890300, USBcable 88890305 and FCI-cable 88890306.

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, EW140D, EW160D, EW180D, EW210D, L110H, L120H, L150H, L180H, L180H HL, L220H, L250H, L60H, L70H, L90H Part No: Designation Class Used when Remark

17279159 Tech Tool kit BAS Program interface to Tech Tool Including Interface 88890300, USBcable 88890305, FCI-cable 88890306 and adapter 8883832

Machines/Components DD105, L30G, L35G

10:4

Volvo Construction Equipment

2014-11-17

10. Tech Tool Part No: Designation Class Used when Remark

88890300 Interface R Interface for VCADS Pro Replace 88890180

Machines/Components A25G, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, BL60B, BL61B, BL70B, BL71B, D8H, DD105, EC140B LC, EC140B LCM, EC140D L, EC140D LM, EC160D L, EC160D NL, EC170D, EC170D L, EC180D L, EC200D, EC210B, EC210B CN, EC210B F, EC210B FX, EC210B LC, EC210B LR, EC210B NC, EC210B NLC, EC220D, EC220D L, EC220D LR, EC220D N, EC220D NL, EC220E L, EC220E LD, EC220E LR, EC220E N, EC220E NH, EC220E NL, EC220E NLD, EC235D NL, EC240B CN, EC240B F, EC240B FX, EC240B LC, EC240B LR, EC240B NLC, EC250D, EC250D L, EC250D LR, EC250D NL, EC250E L, EC250E LD, EC250E LR, EC250E NL, EC250E NLD, EC290B F, EC290B FX, EC290B LC, EC290B LR, EC290B NLC, EC300D L, EC300D LD, EC300D LR, EC300D NL, EC300D NLD, EC300D WH, EC300E L, EC300E LD, EC300E LR, EC300E NL, EC300E NLD, EC330B LC, EC340D L, EC350D, EC350D L, EC350E L, EC360B LC, EC360B LR, EC360B NLC, EC380D HR, EC380D L, EC380D LR, EC380D NL, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC460B LC, EC460B LR, EC480D HR, EC480D L, EC480D LD, EC480D LR, EC480E HR, EC480E L, EC480E LD, EC480E LR, EC700B HR, EC700B LC, ECR145D L, ECR235D L, ECR25D, ECR50D, ECR58D, ECR88, ECR88D, EW140D, EW145B, EW160D, EW160E, EW180D, EW180E, EW205D, EW210D, EWR150E, G930C, G940C, G946C, G960C, General D11 T2, General D11 T4F, General D13 T2, General D13 T3, General D13 T4F, General D16 T2, General D16 T3, General D16 T4F, General D4 T4F, General D6 T4F, General D8 T4F, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L30G, L350F, L35G, L45G, L50G, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG, PL3005D, PL4809D, SD75

2014-11-17

Volvo Construction Equipment

10:5

10. Tech Tool Part No: Designation Class Used when Remark

Part No: Designation Class Used when Remark

88890302 Cable BAS Connection cable for interface 88890300 to machine. 9 pin Deutch connection

88890253 Cable BAS Connection cable for interface 88890300 to machine. OBD connection, replacing 88890304

Machines/Components EW160E, EW180E, EWR150E, General D6 T4F, L110G, L110H, L120G, L120H, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, L60H, L70H, L90H Part No: Designation Class Used when Remark

88890305 Cable R Connection cable for interface 88890300 to machine. USB connection

Machines/Components BL60B, BL61B, BL70B, BL71B, EW160E, EW180E, EWR150E, General D6 T4F, L110G, L110H, L120G, L120H, L150G, L150H, L180G, L180G HL, L180H, L180H HL, L220G, L220H, L250G, L250H, L60H, L70H, L90H, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG Part No: Designation Class Used when Remark

88890306 Cable R Connection cable for interface 88890300 to machine. FCI connection

Machines/Components BL60B, BL61B, BL70B, BL71B, L110G, L120G, P5770C ABG, P5870C ABG, P6820C ABG, P6870C ABG, P7820C ABG, P8820C ABG

10:6

Volvo Construction Equipment

2014-11-17

10. Tech Tool Part No: Designation Class Used when Remark

88830355 Cable BAS Programming ECU For programing ECU

Machines/Components EW140D, EW160D, EW180D, EW210D Part No: Designation Class Hook no Used when

88890040 Oscilloscope EXT -----Measuring together with VCADS Pro

Machines/Components A25E, A25E 4x4, A25F, A30E, A30F, A35E, A35E FS, A35F, A35F FS, A40E, A40E FS, A40F, A40F FS, DD105, EC140C, EC140C L, EC140C LM, EC160C L, EC160C NL, EC170D, EC170D L, EC180C L, EC200B, EC210C L, EC210C LD, EC210C LR, EC210C N, EC210C NL, EC235C LD, EC235C NL, EC240C L, EC240C LD, EC240C LR, EC240C NL, EC290C L, EC290C LD, EC290C LR, EC290C NL, EC330C L, EC330C LD, EC360C HR, EC360C L, EC360C LD, EC360C NL, EC460C HR, EC460C L, EC460C LD, EC700B HR, EC700B LC, EC700C HR, EC700C L, EC700C LD, ECR145C L, ECR235C L, ECR305C L, ECR50D, EW140B, EW140C, EW140D, EW160B, EW160C, EW160D, EW180B, EW180C, EW180D, EW210C, EW210D, FB2800C, FBR2800C, FC2121C, FC2421C, FC2924C, FC3329C, G930, G930B, G940, G940B, G946, G946B, G960, G960B, G970, G976, G990, L110E, L110F, L110G, L120E, L120F, L120G, L150E, L150F, L150G, L150H, L180E, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220E, L220F, L220G, L220H, L250G, L250H, L350F, L45G, L50G, L60E, L60F, L60G, L70E, L70F, L70G, L90E, L90F, L90G, P6820C ABG, P7820C ABG, P8820C ABG, PL4608, PL4611, SD115, SD135, SD75 Part No: Designation Class Used when

9993832 Adapter R Adapter for VCADS between interface and Contronic socket

Volvo Construction Equipment

10:7

10. Tech Tool EC290B FX, EC290B LC, EC290B LCD, EC290B LR, EC290B NLC, EC330B LC, EC360B LC, EC360B LCD, EC360B LR, EC360B NLC, EC460B LC, EC460B LCD, EC460B LR, EC700B HR, EC700B LC, EW145B, L60F, L70F, L90F Part No: Designation Class Hook no Used when

9993886 Adapter R 9999811 Adapter to enable reading Matris with 9993892 interface

Machines/Components G930, L110F, L120F, L60F, L70F, L90F Part No: Designation Class Hook no Used when Remark

9812330 Cable R -----Extension cable 8m

Machines/Components EW140C, EW140D, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D Part No: Designation Class Hook no Used when Remark

9812331 Cable R -----Extension cable 20 m

Machines/Components EW140C, EW140D, EW160C, EW160D, EW180C, EW180D, EW210C, EW210D Part No: Designation Class Used when

10:8

43878552 Measuring equipment EXT Used for trouble shooting.

Volvo Construction Equipment

2014-11-17

10. Tech Tool Part No: Designation Class Used when Remark

2014-11-17

88830375 Cable BAS Programming cable for updating machine software EPM2 update cable

Volvo Construction Equipment

10:9

10. Tech Tool

10:10

Volvo Construction Equipment

2014-11-17

11. Spare parts Part No: Designation Class Used when

88880017 Reaction fluid R Refill for special tool 9808038

Part No: Designation Class Used when

88880018 Cleaning agent R Refill for special tool 9808038

Part No: Designation Class Hook no Used when

9812453 Nipple R -----Nipple for vacuum pump

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, EW140D, EW160D, EW180D, EW210D, L105, L110F, L110G, L120F, L120G, L120G Z, L150F, L150G, L180F, L180F HL, L180G, L180G HL, L220F, L220G, L250G, L350F, L60F, L60G, L60G Z, L70F, L70G, L90F, L90G, L90G Z, R134A Part No: Designation Class Hook no Used when

9812446 Nipple R -----Nipple for refrigerant container

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, EW140D, EW160D, EW180D, EW210D, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, 2014-11-17

Volvo Construction Equipment

11:1

11. Spare parts L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L350F, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, R134A Part No: Designation Class Hook no Used when Remark

9812447 Nipple R -----Filling of AC-oil Included in 9812512

Part No: Designation Class Used when Remark

88830238 Connection R Blue connection for refrigerant station LP-coupling, replaces 9512210

Part No: Designation Class Used when Remark

88830240 Connection R Red connection for refrigerant station HP-coupling, replacec 9812432

Machines/Components R134A

11:2

Volvo Construction Equipment

2014-11-17

11. Spare parts Part No: Designation Class Used when Remark

88830251 Vacuum pump R Vacuum-pumping AC system Included in 88830250. Replacec 981445

88830252 Scale R Weighing refrigerant Included in 88830250, replacec 9812513

Machines/Components A25F, A30F, A35F, A35F FS, A40F, A40F FS, EC220D L, EC250D L, EC250E L, EC300D L, EC300E L, EC340D L, EW140D, EW160D, EW180D, EW210D, L105, L110F, L110G, L110H, L120F, L120G, L120G Z, L120H, L150F, L150G, L150H, L180F, L180F HL, L180G, L180G HL, L180H, L180H HL, L220F, L220G, L220H, L250G, L250H, L350F, L60F, L60G, L60G Z, L60H, L70F, L70G, L70H, L90F, L90G, L90G Z, L90H, R134A

2014-11-17

Volvo Construction Equipment

11:3

11. Spare parts Part No: Designation Class Used when Remark

88830253 Hose R Hose for refrigerant unit Blue hose 5 metre. Spare part to 88830250

Part No: Designation Class Used when Remark

88830254 Hose EXT Hose for refrigerant unit Red hose 5 metre. Sspare part for 88830250

Part No: Designation Class Used when Remark

88830255 Hose EXT Hose for refrigerant unit Yellow hose 1.8 metre. Spare part for 88830250

Machines/Components R134A

11:4

Volvo Construction Equipment

2014-11-17

11. Spare parts Part No: Designation Class Used when Remark

88830257 Pressure gauge EXT Vacuum pressure for refrigerant unit. Digital, 0-50 degrees C, spare part to 88830250

Part No: Designation Class Used when Remark

88830258 Pressure gauge EXT Messuring HP on refrigerant unit. Red, spare part for 88830250

Part No: Designation Class Used when Remark

88830259 Pressure gauge EXT Messuring HP on refrigerant unit. Blue, spare part for 88830250

Machines/Components R134A

Machines/Components R134A 2014-11-17

Volvo Construction Equipment

11:5

11. Spare parts Part No: Designation Class Used when Remark

88830261 Adapter R Adapter to refrigerant station Use together with refilling tool 88830260

Part No: Designation Class Used when Remark

11666145 Repair kit R --Sparepart for 9993721

Part No: Designation Class Used when

88830144 Puller head R Spare part for 88830132

Machines/Components R134A

11:6

Volvo Construction Equipment

2014-11-17

11. Spare parts Part No: Designation Class Used when

88830168 Puller head R Threaded puller head, sparepart for jack 11666031.

Part No: Designation Class Hook no Used when Remark

11667175 Drift plate EXT 9999811 Bearing and seals, replacing D=175mm

Part No: Designation Class Used when Remark

11666122 Nipple R --Sparepart for 11666008

Part No: Designation Class Used when

88830130 Nipple R Adapter between the air nipple on the tank and minimess measure nipple. Used in E-2519. Thread M16x1,5 on both sides

Machines/Components AWB15

Remark

2014-11-17

Volvo Construction Equipment

11:7

11. Spare parts

11:8

Part No: Designation Class Hook no Used when

11666134 Pressure gauge R -----Spare part for 11666132 and 11666135

Part No: Designation Class Hook no Used when

11666138 Valve R -----Spare part for 11666135

Part No: Designation Class Used when Remark

88830184 Interface R USB interface for TWIN 2 and 3 Twin Gina 3 sofwtare is available through the Software Support and can be provided on demand. vce.softwaresupport@volvo.com

Part No: Designation Class Used when

88830185 Cable R Connecting USB interface TWIN 2 and 3 to machine

Volvo Construction Equipment

2014-11-17

11. Spare parts Part No: Designation Class Used when

88830186 Cable R USB cable for interface to TWIN 2 and 3

Part No: Designation Class Used when

11666125 Adapter R Adapter for connecting PC to Twin Automatic Greasing

Part No: Designation Class Used when

11042173 Cable, spare part R Cable for Matris 9993892

Part No: Designation Class Used when

11042174 Cable, spare part R Cable for Matris 9993892

Machines/Components PT125

2014-11-17

Volvo Construction Equipment

11:9

11. Spare parts Part No: Designation Class Hook no Used when Remark

9993758 Quick coupling EXT 9999811 Hydraulic pressures, measuring R1/4"

11:10

Part No: Designation Class Used when

11705446 Hose R Spare part for hydraulic pump 11666013 and 88830175

Part No: Designation Class Hook no Used when Remark

11705447 Nipple R -----Quick-coupling, female Fits 11666013, 11666041 and 88830175

Part No: Designation Class Used when

11666901 Repair kit R Spare parts for pump 11666041, 88830175 and 14214076

Volvo Construction Equipment

2014-11-17

11. Spare parts

2014-11-17

Part No: Designation Class Used when Remark

9809727 Repair kit R Spare parts for 11666013 PP 70A-1000 The kit consists of positioned parts

Part No: Designation Class Used when

9809730 Gasket set R Gaskets for 11666043

Part No: Designation Class Used when Remark

11666903 Gasket set R Gaskets for 11666044, 11666054 The kit consists of positioned parts

Volvo Construction Equipment

11:11

11. Spare parts

11:12

Part No: Designation Class Used when Remark

9999298 Gasket set R Gaskets for 88830160 The kit consists of positioned parts

Part No: Designation Class Used when Remark

11666904 Gasket set R Gaskets for 11666045, 11666055 The kit consists of positioned parts

Volvo Construction Equipment

2014-11-17

11. Spare parts

2014-11-17

Part No: Designation Class Hook no Used when Remark

11706852 Gasket set R -----Gaskets for 11666031 The kit consists of positioned parts

Part No: Designation Class Used when Remark

88830146 Tie rod R Spare part for 150 ton press 14548449 Tie rod pos. 2

Part No: Designation Class Used when Remark

88830148 Nut R Spare part for 150 ton press 14548449 Nut pos. 5

Part No: Designation Class Used when Remark

88830147 Guide plate R Spare parts for 150 ton press 14548449 Plate pos. 6

Part No: Designation Class Used when Remark

88830149 Yoke R Spare part for special tool 14548449 Yoke pos 3

Volvo Construction Equipment

11:13

11. Spare parts Part No: Designation Class Used when Remark

88890110 Indication paper R For testing oil/diesel in AdBlue®/DEF 100 pcs

Machines/Components A25G, A30G, A35G, A35G FS, A40G, A40G FS, EC220E L, EC250E L, EC300E L, EC350E L, EC380E HR, EC380E L, EC380E LD, EC380E LR, EC380E NL, EC380E NLD, EC480E HR, EC480E L, EC480E LD, EC480E LR, General D11 T4F, General D13 T4F, General D16 T4F, General D4 T4F, General D6 T4F, General D8 T4F, L110H, L120H, L150H, L180H, L180H HL, L220H, L250H, L60H, L70H, L90H

11:14

Part No: Designation Class Used when Remark

9999693 Diagram sheet R For 9988539 at compression test 100 pcs.

Part No: Designation Class Used when

11666102 Gasket set R Repair of vacuum pump 14360000

Volvo Construction Equipment

2014-11-17

11. Spare parts Part No: Designation Class Hook no Used when Remark

9990159 Set R -----Electrical measuring Included in multimeter 9812519

Part No: Designation Class Hook no Used when Remark

14210992 Reflecting sticker R -----Spare part for 12976108 15 x 600 mm (0.59 x 23.62 in)

Part No: Designation Class Hook no Used when Remark

9808570 Brush R -----Spare part for 9998599 Included in 9998599

Part No: Designation Class Hook no Used when

9998580 Socket R -----Spare part for 9998599

Machines/Components ECR25D, ECR50D

Machines/Components D11F, D11H, D13F, D13H, D13SDLG

2014-11-17

Volvo Construction Equipment

11:15

11. Spare parts

11:16

Part No: Designation Class Hook no Used when Remark

9808614 Brush R -----Spare part for 9998599 Included in 9808634

Part No: Designation Class Hook no Used when Remark

9808617 Brush R -----Spare part for 9998599 Included in 9808634

Part No: Designation Class Hook no Used when Remark

9808618 Brush R -----Spare part for 9998599 Included in 9808634

Part No: Designation Class Hook no Used when Remark

9808634 Brush set R -----Spare part for 9998599 Consists of items 1+3+4+5+7+8

Volvo Construction Equipment

2014-11-17

11. Spare parts

2014-11-17

Part No: Designation Class Hook no Used when Remark

9809765 Cutter R -----Spare part for 9812524 85–104 mm (3.346–4.094 in)

Part No: Designation Class Hook no Used when Remark

9809766 Cutter R -----Spare part for 9812524 97–126 mm (3.819–4.961 in)

Part No: Designation Class Hook no Used when Remark

9809767 Cutter R -----Spare part for 9812524 123–160 mm (4.843–6.299 in)

Part No: Designation Class Hook no Used when Remark

9809768 Cutter R -----Spare part for 9812524 158–194 mm (6.220–7.638 in)

Part No: Designation Class Used when Remark

88830063 Blade R Spare blade for scraper included in 88830060 Kit with 10 blades

Part No: Designation Class Used when Remark

88880048 Wire R Spare wire for 88830060 1500m

Volvo Construction Equipment

11:17

11. Spare parts Part No: Designation Class Used when

88880010 Pin R Spare part for 88800102 and 88800196

Part No: Designation Class Used when

88880054 Pin R Spare part for 88800467

Machines/Components A25F, A25G, A30F, A30G, A35F, A35F FS, A35G, A35G FS, A40F, A40F FS, A40G, A40G FS, L150H, L180H, L180H HL, L220H, L250H Part No: Designation Class Used when

11:18

88880049 Kit R Spare part for 9990008

Volvo Construction Equipment

2014-11-17

11. Spare parts

2014-11-17

Part No: Designation Class Used when

88880050 Kit R Spare part for 9990008

Part No: Designation Class Used when

88880051 Kit R Spare part for 9990008

Part No: Designation Class Used when

88880080 Kit R Spare part for 9990008

Volvo Construction Equipment

11:19

11. Spare parts

11:20

Part No: Designation Class Used when

9808647 Disassembly tool R Spare part for 9808646

Part No: Designation Class Used when

9812477 Disassembly tool R Spare part for 9812483

Part No: Designation Class Used when

9812478 Disassembly tool R Spare part for 9812482

Volvo Construction Equipment

2014-11-17

11. Spare parts

2014-11-17

Part No: Designation Class Used when

9812479 Disassembly tool R Spare part for 9812481

Part No: Designation Class Used when Remark

88830232 Measuring equipment R Special tool for pressure measuring -1 to 6 bar, use together with 88830213

Part No: Designation Class Used when Remark

88830233 Measuring equipment R Special tool for pressure measuring 0-60 bar, use together with 88830213

Part No: Designation Class Used when Remark

88830234 Measuring equipment R Special tool for pressure measuring 0-600 bar, use together with 88830213

Volvo Construction Equipment

11:21

11. Spare parts Part No: Designation Class Used when

9812484 Disassembly tool R Spare part for 9812480

Part No: Designation Class Used when Remark

88830235 Nipple R Nippel to use with seel adapter 88800284 1/8"-1/4". Use together with steel adapter 88800284

11:22

Volvo Construction Equipment

2014-11-17

11. Spare parts Part No: Designation Class Used when

88830274 Nipple R T-nipple for pressure switch connector

Part No: Designation Class Used when

88830299 Pump R Set pressure/vacuum to waste gate and cooling system Spare part for 88830296, replace 88890104

Remark

2014-11-17

Volvo Construction Equipment

11:23

11. Spare parts

11:24

Volvo Construction Equipment

2014-11-17

Special Tools Recommendations

Models only 5/23/2017 3:48:11 PM

L90H Volvo Class Part No Class BAS Part No 936442 936444 936446 9990008 9990014 x 2 9990062 x 2 9990191 9990216 9993590 9993831 9993893 9996671 9996672 9998534 9998567 9998699 x 2 11666051 11666135 11666167 14290266 14360000 17279144 88830115 88830138 x 2 88830213 x 2 88830268 88830281 88830284 88830296 88830361 88890016 88890074 88890075 88890105 88890119 88890121

Designation

Designation Testing nipple Testing nipple Testing nipple Measuring equipment Break out harness Cable Break out harness Break out harness Gear wheel Support Break out harness Oil filter wrench Oil filter wrench Break out harness Break out harness Adapter Pressure gauge Gas filling kit Disassembly tool Hose Vacuum pump / 24V Tech Tool kit Template Plug Measuring equipment Pump Break out harness Break out harness Test unit Pump Break out harness Multimeter Battery analyzer Refractometer Break out harness Break out harness

88890158 88890167 x 2 88890253 Tech Tool Class EXT Part No 9511207 9808038 9809685 9809747 9812521 x 2 9988539 9993713 9993722 9993757 9993770 9993785 9993825 9993867 9993875 9996239 9996400 11666013 x 2 11666043 11666054 11667001 11667010 11667135 11667150 11668007 x 2 11668010 16878117 88830060 88830062 88830136 88830163 88830175 88830205 x 6 88830206 88830207 88830214 88830250 88830256 88830260 88830263 88880016 88890051

Break out harness Break out harness Cable Service Tool Designation Leak detector AC Leak detector Cable Puller Two cup suction lifter Pressure gauge Puller bolt Support Intermediate piece Press tool Gear segment Check valve Spanner Gauge Lifting chain Impact puller Pump Jack Jack Handle Plug Drift plate Drift plate Standard Jack Single Wheel forklift Test unit Disassembly tool Wire unwinding device Test unit Lifting tool Pump Adapter Counterhold Rotation tool Fixture Refrigerant unit Draining tool Adapter Puller Cable Dispensing gun

Class ENG Part No 885812 9998007 88800070 88830279 88830280

Designation Timing tool Adapter Spanner Adapter Adapter

Class AXL Part No 11667400

Designation Drift plate

Class R Part No 935486 9812446 9993717 11666046 88830252 88890110 88890300 88890305

Designation Plug, ORFS Nipple Quick nut Swivel nipple Scale Indication paper Interface Cable

3rd/4th hydraulic function, specifications

Figure 1

Position – 1 2 3 4

Description Maximum pressure Opening pressure, shock valve 3rd function Opening pressure, shock valve 4th function Pressure-limiting valve, 3rd function Pressure-limiting valve, 4th function

Pressure 22.5 ±0.4 MPa (225 ±4 bar) (3263 ±58 psi) 27–28 MPa (270–280 bar) (3916–4061 psi) 27–28 MPa (270–280 bar) (3916–4061 psi) 22.5 ±0.4 MPa (225 ±4 bar) (3263 ±58 psi) 22.5 ±0.4 MPa (225 ±4 bar) (3263 ±58 psi)

3rd/4th hydraulic function, tightening torques Bolted joint not indicated here, see VOLVO standard tightening torques.

Figure 1

Position 1 2 3

Description Shock valve Locking nut, adjusting screw Pressure-limiting valve

Tightening torque 100 Nm (73.8 lbf ft) 10 Nm (7,4 lbf ft) 30 Nm (22,2 lbf ft)

AdBlue®/DEF NOTICE Risk of machine damage. In the short term, use of the wrong fluid can lead to reduced engine power. In the long term, it can lead to damage to the SCRsystem and the catalyst. Reusing AdBlue®/DEF can lead to contamination. Damages caused by the use of incorrect fluids will not be covered by the warranty. Always use fluid specified in ISO 22241-1. Do not reuse drained AdBlue®/DEF. In order to fulfil US Tier 4 Final, California Tier 4 Final, and EUs Step IV emission requirements, Volvo has developed new engines. For reducing nitrogen oxides (NOx) these engines are equipped with a selective catalytic reduction system (SCR-system). A diesel exhaust fluid is needed for the process to work. The fluid is called AdBlue® in Europe and Asia, but in North America it is called Diesel Exhaust Fluid (DEF). When needed, the SCR-system warms up the AdBlue®/DEF-tank and lines. The fluid is filled in a separate tank, which is completely separated from the fuel tank. AdBlue®/DEF may not be mixed in the fuel tank and fuel may not be mixed in the AdBlue®/DEF-tank. AdBlue®/DEF consists of urea crystals (32.5%) and distilled water (67.5%). It is transparent, clear, and has a slight odour of ammonia. The fluid is not considered to be hazardous, but should still be handled with care. It is very corrosive, especially with copper and aluminium. For this reason, avoid spilling the fluid on electric cables and components. Always wipe up any spilled AdBlue®/DEF. AdBlue®/DEF is not a combustible product. When exposed to high temperatures it will convert to ammonia and carbon dioxide. The fluid should not come into contact with other chemicals or be mixed with other chemicals. AdBlue®/DEF is sensitive to both high and low temperatures. It should not be exposed to direct sunlight for any extended period of time. If the machine is not in use, AdBlue®/DEF starts to freeze at −11 °C (12 °F). The fluid volume in the tank increases, why it is important to follow the recommended fill volume. AdBlue®/DEF is not broken down or degraded in case it freezes. The SCR-system will thaw the fluid so that it regains its concentration with maintained quality. The machine will work normally during the time that the fluid melts. At AdBlue®/DEF-temperatures above 20 °C (68 °F) the fluid starts to degrade. Then the fluid gives off ammonia, which is aggressive to, i.e., rubber. At temperatures above 75–80 °C (167–176 °F), ammonia production increases. However, high temperatures are permitted for a short time. AdBlue®/DEF should be stored in a cool, dry, and ventilated place. The fluid may not be stored in direct sunlight. The recommended storage temperature for AdBlue®/DEF is between −11 °C (12 °F) and 25 °C (77 °F). Under these conditions, storage life is approx. two years. Long-term storage of AdBlue®/DEF at a temperature above 25 °C (77 °F) can reduce the lifetime of the fluid. A short time exposure to higher temperatures has no impact on the quality. NOTE! If the machine is to be parked for an extended period of time (several months) in ambient temperatures above 40 °C (104 °F) the tank must be drained. This to prevent the fluid from having the wrong quality when starting the machine or that precipitates have a negative impact on the component parts. NOTE! If the tank has been drained completely it should be rinsed out with distilled water or new AdBlue®/DEF before new fluid is filled. Never reuse old fluid. If ordinary water is used when rinsing there is a risk that the system will generate an alarm due to wrong quality of AdBlue®/DEF. AdBlue®/DEF is available in plastic container, barrel, IBC, or bulk. For information on ordering AdBlue®/DEF (only applies to USA-market):  

Volvo CE Customer Support: 1-877-823-1111 (office hours) www.volvoce.com (outside of office hours)

For information on ordering AdBlue®/DEF (other markets), contact your local Volvo dealer.

Actions in case of contact with AdBlue®/DEF:    

In case of skin contact, rinse thoroughly with water. The fluid may cause irritation of the skin. In case of eye contact, rinse thoroughly for several minutes. If needed, contact a doctor for advice. In case of inhalation, breathe fresh air and contact a doctor if needed. If swallowed, drink water and contact a doctor.

Volvo CE Customer Support: 1-877-823-1111 (office hours) www.volvoce.com (outside of office hours)

For information on ordering AdBlue®/DEF (other markets), contact your local Volvo dealer.

Actions in case of contact with AdBlue®/DEF:    

Air conditioning, specifications Air conditioning temperature values for performance test Temperature values at different ambient temperatures in relation to the air's relative humidity. Measured at the back wall's vent. Ambient temperature °C Ambient temperature°F 25 30 35 40 77 86 95 Air, relative humidity Air conditioning, temperature values 10% 7 7 7 7 44 44 44 20% 7 7 7 7 44 44 44 30% 7 7 7 7 44 44 44 40 % 7 7 7 8 44 44 44 50% 7 7 8 11 44 44 46 60 % 7 8 10 14 44 46 50 70% 7 10 13 17 44 50 55 80% 7 11 15 20 44 52 59 90% 7 12 18 23 44 54 64 Normal pressure, AC-unit The system pressure varies depending on the ambient temperature. The values should be seen as guideline values. The odd time, lower pressures can be seen on the low-pressure side. Engine speed 1,800 rpm Fan speed 500 rpm 1,200 rpm Ambient temp. 20 °C (68 °F)

Low pressure 50–200 kPa (0.5–2.0 bar) (7–29 psi)

High pressure 1,000–1,600 kPa (10–16 bar) (145–232 psi)

30 °C (86 °F) 40 °C (104 °F)

AC-system's pressure monitor, cut-out values Lower value 0.1–0.2 MPa (14.5–29 psi)

Low pressure 50–200 kPa (0.5–2.0 bar) (7–29 psi) 70–250 kPa (0.7–2.5 bar) (10–36 psi) 100–300 kPa (1.0–3.0 bar) (14–43 psi)

High pressure 600–1,000 kPa (6–10 bar) (87–145 psi) 1,000–1,600 kPa (10–16 bar) (145–232 psi) 1,600–2,000 kPa (16–20 bar) (232–290 psi)

Upper value 2.1–2.5 MPa (305–363 psi)

AC-system's safety valve, cut-out values Opens 3.5 MPa (508 psi)

Closes 2.5 MPa (363 psi)

Refrigerant R134a

1.80–1.90 kg (3.97–4.19 lbs)

Compressor oil PAG-oil

240 ml (8.12 ounces).

right air

104 44 44 44 46 52 57 63 68 73

Alternator 80 A, specification Alternator, 80 amp with regulator Type Output (rated output) Voltage, at +20 ºC (68 °F) Current, maximum Resistance across rotor winding Resistance in stator winding See also: Alternator 80 A, description.

Alternating current 2280 W 28.3 ± 0.3 V 80 A 8.0 ±0.4 Ω 0.1 Ω

Automatic lubrication system, specifications Capacity

Lubricant reservoir

When changing 2 litres (0.52 US gal)

Pressure

Overflow valve, pump unit

MPa 25.0

bar 250

psi 3626

Battery, specifications Battery Total Voltage Battery capacity Cold-cranking ampere CCA (EN) Weight, incl. electrolyte

2 batteries connected in series 12 V 170 Ah 950 A 40,3 kg (89 lb)

Charge level Fully charged battery Half-charged battery Discharged battery

Voltage 12.7 V 12.4 V 11.6 V and lower

Battery, weight Battery Weight, incl. electrolyte

40.3 kg (89 lb)

Boom Suspension System, specifications Boom suspension system Setting pressure, pressure reducing valve CT8 Accumulator 1 pc., precharge pressure, max. value (Left side of machine)

15.0 MPa (150 bar) (2175 psi) 3.0 MPa (30 bar) (435 psi)

Boom Suspension System, tightening torques

Figure 1 Boom suspension system, accumulator Position

Description

Tightening torque

Gas valve screw

25 Nm (18.4 lbf ft) (2.5 kpm)

Brake accumulator, specifications Brake accumulator Qty Precharge pressure, min. Precharge pressure, new accumulator Gas

3 3.5 MPa (508 psi) 5.0 MPa (726 psi) Nitrogen (N2)

Brake system, specifications Brake charging pressure Cut-in pressure Cut-out (unloading) pressure (electric) Max. brake charging pressure Max. output brake pressure Low-pressure indication

12.0 ±0.3 MPa (120 ±3 bar) (1740 ±43 psi) 15.5 ±0.3 MPa (155 ±3 bar) (2248 ±43 psi) 16.5 ±0.5 MPa (165 ±5 bar) (2393 ±73 psi) 10.0 +0.6/-0 MPa (100 +6/-0 bar) (1450 +87/-0 psi) 8.5 MPa (1,233 psi), is only indicated when the machine is moving

Retardation value for brake test

Min. 7.7 m/s², empty standard machine with standard bucket, when measuring on dry ground

Cabin, tightening torques Cab mounts' bolts: 115 ± 5 Nm (85 ± 4 lbf ft) Cab mounts' safety bolts: 600 — 650 Nm (443 — 479 lbf ft)

Calibration of Comfort Drive Control (CDC), specification The specification values are used when calibrating and can be used as a reference when troubleshooting when calibration fails or when an error occurs during ongoing calibration. Start-current, left/ right Minimum value Maximum value

250 mA 400 mA

Angle change, limit start-current, left/right Angle change

≥10 mRad

End-current, left/right Min. value Max. value

515 mA 665 mA

Control current, left/right NOTE! If the parameter value for the start-current or end-current is outside min. or max. value, the default value will be used by control unit GPMECU2. Start-current parameter value CDC Lower than 0 mA (left) Lower than 0 mA (right) Higher than 1,000 mA (left) Higher than 1,000 mA (right)

Default value 0 mA 0 mA 1,000 mA 1,000 mA

End-current parameter value CDC Lower than 0 mA (left) Lower than 0 mA (right) Higher than 1,000 mA (left) Higher than 1,000 mA (right)

Default value 0 mA 0 mA 1,000 mA 1,000 mA

Control valve, specifications

Figure 1

Position 1 2 3 4

Description Closed center Shock valve, opening pressure, tilt in (+) Shock valve, opening pressure, tilt out (–) Back-up valve, return pressure Shock valve, opening pressure, lift section (+)

Pressure 32 ±0.5 MPa (320 ±5 bar) (4640 ±73 psi) 32 ±0.5 MPa (320 ±5 bar) (4640 ±73 psi) 0.3–0.7 MPa (3–7 bar) (44–102 psi) 38 ±0.5 MPa (380 ±5 bar) (5511 ±73 psi)

Control valve, torque value For bolted joints not indicated here, see VOLVO standard tightening torques.

Figure 1

Position 1 2 3

Description Shock/anti-cavitation valve Plug, load holding valve Sequence valve for load holding valve

Torque value 100 Nm (74 lbf ft) 200 Nm (148 lbf ft) 60 Nm (44 lbf ft)

Coolant Only use Volvo Coolant VCS when topping up or changing coolant. To avoid damage to engine and cooling system, different coolants or corrosion protection must not be mixed. When using concentrated Volvo Coolant VCS and clean water, the mixture should contain 40–60% concentrated coolant and 60– 40% clean water. The amount of concentrated coolant must never be less than 40% of the total mixture, see table below. Freeze protection down to -25 °C (-13 °F) -35 °C (-31 °F) -46 °C (-51 °F)

Mixed-in amount of concentrated coolant 40% 50% 60%

The concentrated coolant must not be mixed with water that contains a high degree of lime (hard water), salt or metals. The clean water for the cooling system must also meet the following requirements: Description Total number of solid particles Total hardness Chloride Sulphate pH value Silica

Value < 340 ppm < 9.5° dH < 40 ppm < 100 ppm 5.5-9

Iron Manganese Electrical conductivity Organic material, COD-Mn

< 0.10 mg Fe/litre < 0.05 mg Mn/litre < 500 µS/cm < 15 mg/litre

< 20 mg SiO₂/litre

If there is any doubt about the water quality use ready-mixed Volvo Coolant VCS, which contains 40% concentrated coolant. Do not mix with any other ready-mixed coolants since this may result in engine damage.

Cooling fan rpm, specifications Tech Tool parameter P1JKP is used to set max. cooling fan speed by selecting sound reduction level (A, B, or C) depending on the demands for cooling of engine, charge-air, transmission, and hydraulic oil. Cooling fan Min. rpm Base speed

0 rpm 400 rpm

P1JKP

Max. cooling fan speed (rpm) at Description high idle

A B C

1200 rpm 1500 rpm 1800 rpm

Fan rpm in relation to engine rpm at pressure test

Figure 1

Y-axis = Fan rpm X-axis = Engine rpm

Pressure in relation to fan rpm

Low sound level Standard cooling Maximal cooling

Figure 2 Pressure in relation to fan rpm Y-axis = Pressure (kPa) X-axis = Fan speed (rpm)

Cooling system, specifications Thermostat, begins to open at Thermostat, fully open at Maximum permissible continuous coolant temperature Temperature difference between coolant inlet and outlet Temperature limits for cooling fan

86 °C (187 °F) 102 °C (215.6 °F) 110 °C (230 °F) 4–8 °C (39.2–46.4 °F) See Temperature limits specifications

for

cooling

fan

speed,

Cooling system, tightening torques Thermostat housing Pos 1 2 3 4 5

Description Attaching bolts, thermostat housing Screw plug Hose connection Cooling pipe Attaching bolts, thermostat

Tightening torque 30 ±3 Nm (22 ±2.2 lbf ft) 110 Nm (81 lbf ft) 42 Nm (31 lbf ft) 29 Nm (21.3 lbf ft) 30 Nm (22.1 lbf ft)

Figure 1 Thermostat housing Coolant pump Pos 1 2 3

Description Attaching bolts Belt pulley Belt tensioner

Tightening torque 30 ±3 Nm (22 ±1.4 lbf ft) 30 Nm (22 lbf ft) 80 Nm (59 lbf ft)

Figure 2 Cooling pump

Counterweight, tightening torques Tightening torque: 400 Nm ± 40 Nm (295 lbf ft ± 30 lbf ft)

Counterweight, weight Weight Counterweight Extra damper weight

approx. 2400 kg (5291 lb). approx. 500 kg (1102 lb)

EGR system, tightening torques Pos 1 2 3 4 5

Description Bolt, EGR temperature sensor Bolt, EGR pressure sensor Attaching bolt, venturi tube Bolt, coolant pipe EGR cooler, fastening bolts

Figure 1 EGR system

Tightening torque 8.5 Nm (6.2 lbf ft) 20 Nm (14.7 lbf ft) 30 ±3 Nm (22 ±2.2 lbf ft) 13 ±1.3 Nm (9.6 ± 0.13 lbf ft) 20 ±2 Nm (14.8 ± 1.5 lbf ft)

Electrical system, specifications Electrical system System voltage

24 V

Engine, capacities Engine oil, incl. filter Cooling system Oil-bath air cleaner (optional equipment) AdBlue®/DEF tank

When changing 19 l (5.02 US gal) 30 l (7.93 US gal) 5.5 l (1.45 US gal) 25 l (6.6 US gal)

Engine, specification Number of cylinders Cylinder bore Stroke Displacement Injection order Low idle High idle

6 98 mm (3.86 in) 126 mm (4.96 in) 5.70 litres (348 in³) 1-5-3-6-2-4 11.67 r/s (700 rpm 39.58 r/s (2,375 rpm)

Stall speed checking⁽¹⁾ L60H L70H L90H

2000 ±50 rpm 2110 ±50 rpm 2110 ±50 rpm

Stall speed checking, hydraulics⁽²⁾ L60H L70H L90H

1950 ±50 rpm 2050 ±50 rpm 2050 ±50 rpm

Stall speed checking, hydraulics⁽³⁾ L60H L70H L90H Weight, engine (excluding cooling system) Length Width Height

1950 ±50 rpm 2050 ±50 rpm 2050 ±50 rpm 628 kg (1384.5 lbs) 1,125 mm (44.2 in) 785 mm (30.9 in) 950 mm (37.4 in)

(1) Shall be performed on optional gear 2-4, APS-mode manual. (2) Shall be performed on optional gear 2-4, APS-mode manual and max tilt in to mechanical stop. (3) Shall be performed on optional gear 2-4, APS-mode manual and max lift in to mechanical stop.

Engine, tightening torques NOTICE Regarding bolted joints which are not listed here, see “Volvo standard tightening torques”

Belt pulley Pos 1

Description Torx-head bolts, belt pulley Step 1: Step 2, angle tightening: Step 3, angle tightening: Hexagon bolts, V-grooved pulley NOTE! Use new bolts

Tightening torque 40 Nm (29.5 lbf ft) 60° 60° 110 ±11 Nm (81 ±8 lbf ft)

Figure 1 Belt pulley bolts Flywheel Description Attaching bolts, flywheel Step 1: Step 2: Step 3: Angle tightening

Tightening torque 30 Nm (22.1 lbf ft) 60° 60°

Figure 2 Flywheel 1.

Attaching bolts, flywheel

Cylinder head Tighten the cylinder head bolts according to the tightening diagram. All bolts are tightened in three steps. Description Attaching bolts, cylinder head Step 1: Step 2: Step 3: Angle tightening

Tightening torque 40 Nm (29.5 lbf ft) 70 Nm (51.6 lbf ft) Short bolts: 120° Long bolts: 150°

Figure 3 Cylinder head, tightening diagram A. B.

Long bolts Short bolts

Valve cover Description Tightening torque Attaching bolts. Tighten the bolts in numerical order according to 8.5 ±1 Nm (6.3 lbf ft) illustration.

Figure 4 Valve cover, tightening diagram Engine mounts Front engine mount, rubber pads – frame Front engine mount, rubber pads – engine mount Front engine mount, engine member – engine block Engine Connector ED, centre bolt

150 ±15 Nm (110 ±11 lbf ft) 92 ±9 Nm (68 ±7 lbf ft) 270 ±27 Nm (200 ±19.9 lbf ft) 3.5 ±0.5 Nm (2.6 ±0.4 lbf ft)

Rocker arm Description

Tightening torque

Rocker arm holder Step 1: Step 2:

20 Nm (14.7 lb ft) 30 Nm (22.1 lb ft)

Figure 5 Rocker arm, tightening diagram

Oil sump Description Attaching bolts NOTE! Apply sealing compound in an even bead, thickness approx. 3.5 mm, to the sealing surface on the oil sump. See example in figure.

Figure 6 Sealing compound

Tightening torque 30± 3 Nm (22±2 lbf ft)

Figure 7 Tightening diagram and plugs Pos A B

Description Plug Plug

Tightening torque 55 ±5.5 Nm (16 ±4 lbf ft) 220 Nm (162 lbf ft)

Fire suppression system, specification

Fire suppression system Detector circuit, deformation temperature Siren, alarm time Tank, filling volume Working pressure Fire suppression liquid, function temperature Actuation gas cartridge, quantity Expellant gas cartridge, quantity Actuation gas cartridge, volume Expellant gas cartridge, volume Actuation gas cartridge, pressure Expellant gas cartridge, pressure

160°C —180°C (320 °F —356 °F) Until reset takes place/battery power runs out 15 l (3.96 gal US) (16.5 kg) 2000 kPa (20 bar) (290 psi) – 30°C — + 99°C (-22 °F – +210 °F) 1 1 0.1 l (0.0264 gal US) (3.38 oz) 2 l (0.528 gal US) (67.63 oz) 12.40 MPa (124 bar) (1798.5 psi) 12.40 MPa (124 bar) (1798.5 psi)

Frame joint, tightening torques NOTICE Regarding bolted joints which are not listed here, see “Volvo standard tightening torques” Frame joint

Upper bearing Lower bearing

Pin M10 Sealing cap M12 Cap-pin M12 Cap-frame M12

48 ±5 Nm (35 ±4 lbf ft) 85 ±8 Nm (63 ±6 lbf ft) 85 ±8 Nm (63 ±6 lbf ft) 85 ±8 Nm (63 ±6 lbf ft)

Front and rear axles, specifications Oil, type Oil level: max. min.

See Recommended lubricants Lower edge of filler hole 5 mm (0.2 inch) below filler hole

Alarm limits – Temperature in the front or rear axle is above 100 °C (212 °F) Generates alert – The alarm remains active until the temperature has dropped below 98 °C (208 °F) – Temperature in the front or rear axle is above 130 °C (266 °F) Generates warning – The alarm remains active until the temperature has dropped below 128 °C (262 °F) – Axle oil temperature front axle SE5222, and rear axle SE5223

Front and rear axles, tightening torque NOTE! Tightening torques not indicated here, see VOLVO standard tightening torques. Tightening torques are indicated in Nm and (lbf ft). Pos. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.

Designation Casing halves Crown wheel Pinion nut Hub carrier Hub nut Hub cover Temperature sensor Drain plugs and filler plugs Breather valve, brakes Brake wear indicator: Nipple Cover Bleeder nipple Differential lock switch, lock nut Plug for diff. lock connection Bushing for diff. lock Rolling resistance of new bearings: Rolling resistance, run-in bearings

Figure 1

AWB20 (Rear) 310 ±20 (229 ±15) 132.5 ±12.5 (97.7 ±9.2) 1300 ±100 (959 ±74) 310 ±20 (229 ±15) 2250 ±250 (1660 ±184) 45 ±5 (33 ±3.5) 40 ±10 (29.5 ±7) 80 ±10 (59 ±7) 25 ±5 (18 ±3.5) 45 ±5 (33 ±3.5) 25 ±5 (18 ±3.5) 30 ±5 (22 ±3.5) – – –

AWB25 (Front) 310 ±20 (229 ±15) 205 ±15 (151 ±11) 1300 ±100 (959 ±74) 310 ±20 (229 ±15) 3000 ±500 (2212 ±368) 45 ±5 (33 ±3.5) 40 ±10 (29.5 ±7) 80 ±10 (59 ±7) 25 ±5 (18 ±3.5)

45 ±5 (33 ±3.5) 25 ±5 (18 ±3.5) 30 ±5 (22 ±3.5) 27 ±3 (20 ±2) 40 ±10 (29.5 ±7) 112.5 ±37.5 (83 ±27) Locked with lock fluid, normal. Noted value at bearing contact (take- Noted value at bearing contact (takeup) plus 25 ±5 (18 ±3.5) up) plus 25 ±5 (18 ±3.5) Noted value at bearing contact (take- Noted value at bearing contact (takeup) plus 6 ±1.3 Nm (4.6 ±1 lbf ft) up) plus 6 ±1.3 Nm (4.6 ±1 lbf ft)

Component positions, tightening torques

Front and rear axles, volume Volumes when changing, incl. hub reductions Front axle 35 litres (9.2 US Gallon) Rear axle 28 litres (7.4 US Gallon)

Fuel system, tightening torques Fuel rail Pos 1 2 3 4

Description Pressure relief valve (PRV), fuel rail Return line Fuel rail, attaching bolts Fuel rail pressure sensor

Tightening torque 100 Nm (74 lbf ft) 39 Nm (29 lbf ft) 32 Nm (23.6 lbf ft) 70 Nm (51.6 lbf ft)

Figure 1 Fuel rail High pressure pipes Pos 1

Description Union screw to fuel rail Step 1: Step 2, angle-tightening: Union screw to injector Step 1: Step 2, angle-tightening: Union screw to high pressure pump Step 1: Step 2:

Tightening torque 10 Nm (7.4 lbf ft) 60° +15° 10 Nm (7.4 lbf ft) 60° +15° 10 Nm (7.4 lbf ft) 60° +15°

Figure 2 High pressure pipes Fuel injector Pos 1

Description Nut, injector nozzle Step 1: Step 2: Pressure piece

Tightening torque 15 ±1.5 Nm (11 ±1.1 lbf ft) 42 ±4.2 Nm (31 ±3.1 lbf ft) 80 ±8 Nm (59 ±5.9 lbf ft)

Figure 3 Injector nozzle Fuel control valve (FCV) Pos 1 2 3 4 5 7

Description Return line from fuel rail Feed line from high pressure pumps to FCV, hollow screw Feed line Return line from fuel rail, hollow screw Feed line to FCV from high pressure pumps, hollow screw Attaching bolts, FCV

Tightening torque 39 Nm (28.7 lbf ft) 29 Nm (21.4 lbf ft) 39 Nm (28.7 lbf ft) 49 Nm (36 lbf ft) 39 Nm (29 lbf ft) 20 Nm (14.8 lbf ft)

Figure 4 Fuel control valve Bolt, Injector yoke Pos 1

Description Bolt, injector yoke Step 1: Step 2:

Tightening torque 10 Nm (7.3 lbf ft) 90°

Figure 5 Bolt, injector yoke Electric cables Description Nut, cable on injector

Tightening torque 1.5 Nm (1.1 lbf ft)

Function times, specifications All times applies to a warmed-up machine to operating temperature. Standard boom and long boom Lifting (+):    

SAE loaded standard bucket with approx. 4500 kg (9900 lbs). From: Fully tilted-in bucket at ground level. To: Mechanical stop for the lifting cylinders at the top position. Engine running at high idle.

Lifting (+):    

4.0 s

Empty standard bucket. From: Fully tilted-out bucket, boom parallel with the ground. To: Fully tilted-in bucket (full cylinder stroke). Engine running at high idle.

Tilt out (–):    

2.8 s

Empty standard bucket. From: Mechanical stop for the lifting cylinders at the top position. To: Bucket flat on the ground. Engine running at low idle.

Tilt in (+):    

5.7 s

Empty standard bucket. From: Bucket flat on the ground. To: Mechanical stop for the lifting cylinders at the top position. Engine running at high idle.

Lowering (–):    

6.0 s

Empty standard bucket. From: Fully tilted-in bucket, boom parallel with the ground. To: Fully tilted-out bucket (full cylinder stroke). Engine running at high idle.

3.0 s

Hydraulic connections, tightening torques ORFS-coupling Always install a new O-ring before the ORFS-coupling is assembled.

Figure 1 Tighten the coupling so that the O-ring is compressed and the metal surfaces lie against each other. Then tighten the nut: — 1/2 hex edge (30°) if the coupling is new. — 1/4—1/2 hex edge (15°—30°) if the coupling is used (when only the O-ring has been replaced). NOTE! Avoid twisting the hose by using a counterhold on the hex edges on the hose. NOTE!In case of a leakage it does not help to tighten the coupling harder, instead the O-ring must be replaced.

Hydraulic pump (P2), specifications Pump 2 (P2) Type Displacement

Axial piston pump, variable displacement

Flow, max. at 1900 rpm and 10 MPa (100 bar) (1450 psi) pressure Standby pressure (low idle) Standby pressure with disconnected LS-line, low idle Working pressure (high idle)

162 l/min (42.8 US gal/min) 3.6 ±0.3 MPa (36 ±3 bar) (522 ±43 psi) 2.6 ±0.3 MPa (26 ±3 bar) (377 ±43 psi) 31.0 ±0.5 MPa (310 ±5 bar) (4496 ±73 psi)

95 cm³ (5.8 in³)

Hydraulic pump (P3), specifications Pump 3 (P3) Cooling fan pump/Brake pump Type Located Displacement Flow, max. at 1,900 rpm and 10 MPa (100 bar) (1,450 psi) pressure Standby pressure, high idle Working pressure, max. Cooling fan rpm, specifications

Variable axial piston pump Machine's left side, on the engine 18 cm³ (1.1 in³) 33 l/min (8.7 US gal/min) 1,6 ±0,3 MPa (16 ±3 bar) (232 ±44 psi) Max. 300 rpm on the cooling fan 21 ±0.5 MPa (3,046 ±72 psi)

Hydraulic pumps, tightening torques Bolted joint not indicated here, see VOLVO standard tightening torques. Tightening torques, hydraulic pumps Hydraulic pump P2, attaching bolts Hydraulic pump P3, attaching bolts

230 ±23 Nm (170 ±17 lbf ft) 92 ±9 Nm (68 ±7 lbf ft)

Hydraulic system, volume Hydraulic oil system Hydraulic oil tank, when changing Hydraulic system, total

88 l (24 US gal) 135 l (35 US gal)

Hydraulic transmission, capacity Hydraulic transmission, volume Oil volume, when changing incl. filter

21 litres (5.5 Gal)

Inlet and exhaust system, tightening torques DPF and SCR muffler Pos 1

2 and 5 3 and 4 6 7 8

Description Bolts, mixing tube flange Tighten the bolts cross-wise Step 1 Step 2 Step 3 Step 4 Temperature sensor NOx sensor Mounting clamp Bolts, mounting clamp V-clamps, DPF muffler NOTE! Use new V-clamps. Tighten the clamps by alternating the clamps Step 1 Step 2 V-clamp, mixing tube Differential pressure sensor, mounting bolts

Figure 1 DPF and SCR muffler

Tightening torque

By hand 15.2 Nm (11.2 lbf ft) 28.5 Nm (21 lbf ft) 38 ±1 Nm (28 ±0.7 lbf ft) 45 ±4.5 Nm (33.1 ±3.31 lbf ft) 50 ±10 Nm (37 ±7.4 lbf ft) 22 ±2.2 Nm (16.2 ±1.6 lbf ft) 60 Nm (44 lbf ft)

10 Nm (7.4 lbf ft) 20 ±2 Nm (14.8 ±1.5 lbf ft) 20 ±2 Nm (14.8 ±1.5 lbf ft) 9 ±1 Nm (6.63 ± 0.73 lbf ft)

AdBlue®/DEF dosing injector Pos 1

Description Mounting bolts

Tightening torque 8 ±2 Nm (5.9 ±1.5 lbf ft)

Figure 2 AdBlue®/DEF dosing injector AdBlue®/DEF pump unit Pos 1

Description Filter cover

Tightening torque 22.5 ±2.5 Nm (16.6 ±1.8 lbf ft)

Figure 3 AdBlue®/DEF pump unit Exhaust manifold Step 1 2 3 4 5

Description Tighten bolts 2, 3, 4, 7, 5 and 11 to contact Tighten bolts 8 and 9 Tighten bolts 1 and 10 Tighten bolts 6 and 12 Tighten bolts 2 and 3

Tightening torque 10±1.5 Nm (7.4±1.1 lbf ft) 42±4.2 Nm (31±3.0 lbf ft) 42±4.2 Nm (31±3.0 lbf ft) 42±4.2 Nm (31±3.0 lbf ft) 42±4.2 Nm (31±3.0 lbf ft)

6 7

Tighten bolts 4 and 7 Tighten bolts 5 and 11

42±4.2 Nm (31±3.0 lbf ft) 42±4.2 Nm (31±3.0 lbf ft)

Figure 4 Exhaust manifold, tightening diagram Turbocharger Pos 1 2 3

Description Hollow screw, lubrication hose Bolt, oil return pipe Attaching bolts on exhaust manifold

Tightening torque 29 Nm (21.3 lbf ft) 30 Nm (22.1 lbf ft) 63 Nm (46.5 lbf ft)

Figure 5 Turbocharger Exhaust pipes, flexible tube Description V-clamps

Tightening torque 12±1 Nm (8.9±0.74 lbf ft)

Lever steering (CDC), specifications Steering valve Steering time, full lock – full lock at 1,000 rpm 2.6-3.3 seconds The difference may not be greater than 0.3 seconds when steering to the left and right. Bolt, PWM-valve, tightening torque 3 Nm (2.2 lbf ft)

Lift cylinder, tightening torques Piston rod guide (2) Piston to piston rod Pin lock, front (3) Pin lock, rear (1)

Figure 1

1. 2. 3.

Pin lock, rear Piston rod guide Pin lock, front

79±5 Nm (58 ±4 lbf ft) Screw in the nut all the way until it bottoms out. Loosen the nut 45° and continue to next lock, hole for the lock ring. 85 Nm ±9 Nm ( 62.6 ± 6.6 Ibf ft) 85 Nm ±9 Nm ( 62.6 ± 6.6 Ibf ft)

Lighting, specifications Bulbs Headlights, low beams Headlights, high beams Parking light, front Parking light, rear Tail lights Brake lights Direction indicators, rear Direction indicators, side Running lights Cab light Switches with guide lights Work lights, front halogen Working lights, rear halogen

Watt 70 70 4 10 10 21 21 21 — 10 1.2 70 70

Socket PX 26D (H7) PK 22S (H3) BA 9s BA 15s BA 15s BA 15s BA 15s BA 15s — BA 15s W 2x 4.6 d PK 22 s (H3) PK 22 s (H3)

Lubrication system, specifications Shut down switch setting At 1000 rpm At 2000 rpm

100 kpa (14.5 psi) 200 kpa (29.0 psi)

Oil pressure Oil pressure at high idle

420 kpa (60.9 psi)

Lubrication system, tightening torques Oil cooler Tighten the bolts according to the tightening diagram. Oil cooler on oil cooler housing Description Oil cooler housing on crankcase Oil cooler on oil cooler housing

Tightening torque 30 ±3 Nm (22 ±2.2 lbf ft) 22 Nm (16.2 lbf ft)

Figure 1 Oil cooler on oil cooler housing Oil pump Tighten the casing bolts according to the tightening diagram. All bolts are tightened in two steps. Description Front casing with oil pump, bolts Step 1: Step 2:

Tightening torques 5 ±1 Nm (3.7 ±0.7 lbf ft) 30 ±2 Nm (22 ±1.5 lbf ft)

Figure 2 Front casing, tightening diagram Oil suction pipe Description Bolts

Tightening torques 22 ±2 Nm (16 ±1.47 lbf ft)

Parking brake, specifications Parking brake Type Located Brake disc, quantity Brake disc, min. thickness Brake disc, thickness, new brake disc Accumulator Accumulator volume

Dry disc brake Externally on hydraulic transmission's output shaft 1 pc. 10 mm (0.39 in) 12.4–13.0 mm (0.49–0.51 in) 1 pc. (in common with service brake) 1.0 dm ³ (0.264 US gal)

Preheating, specifications Preheating coil Output See also: Preheating, description.

4 kW

Propeller shaft, tightening torque NOTICE Regarding bolted joints which are not listed here, see “Volvo standard tightening torques” Propeller shaft Bolted joint, M12 Support bearing — bracket (M14)

120 ±12 Nm (88 ±9 lbf ft) 133 ±17 Nm (98 ±12 lbf ft)

Recommended lubricants For any questions or more information about oils, lubricants and extreme outdoor temperatures, please contact your dealer. NOTE! Keep in mind the type of engine fitted on the machine and follow the instructions relevant for that engine. NOTE! It is very important that instructions concerning the oil grade are followed, otherwise oil deposits may clog the diesel particulate filter.

ENGINE

Oil grade Recommended viscosity at various ambient temperatures Volvo Ultra Diesel Engine Oil VDS-4 or other approved VDS-4 engine oil

Figure 1 ACEA–E9 API:CJ-4 Observe the recommended change intervals based on the oil grade (quality class) and the sulphur content of the fuel. Observe the recommended change intervals based on the oil grade (quality class). Oil grade < 15 ppm Volvo Ultra Diesel Engine Oil VDS-4 ACEA: E9 API: CJ–4

AXLES

Sulphur content of fuel (ppm) > 15 ppm not permitted. Oil change interval

500 hours 250 hours

Oil grade Recommended viscosity at various ambient temperatures Volvo Super Wet Brake Transaxle Oil Volvo WB 102

Figure 2

TRANSMISSION Volvo Automatic Fluid AT102

Transmission

Figure 3 HYDRAULIC SYSTEM

Volvo Super Hydraulic Oil The following may also be used as an alternative Volvo Biodegradable Hydraulic Oil 46. For more information, please contact your local Volvo dealer.

Figure 4 COOLING SYSTEM

Volvo Coolant VCS See page Coolant information.

for

Recommended lubricants Recommended lubricants The following requirements apply to grease to be used in the central lubrication system:   

grease may not contain graphite or PTFE (teflon) permitted to use grease containing max. 5 % molybdenum disulphide (MoS2) the following NLGI-class is recommended for operating temperatures between: Operating temperature range –20 °C (– °F) to +70 °C (158 °F) <–20 °C (– °F) to 0 °C (32 °F) <–20 °C (– °F) to +70 °C (158 °F) <–20 °C (– °F) to 0 °C (32 °F)

NLGI-class 2 0/1 synthetic 2 synthetic 0 / 1

Secondary steering pump, specifications Secondary steering pressure

5.5–6 MPa (798–870 psi)

Servo system, specifications Servo system Type Servo pressure Accumulator, precharging pressure

"Closed centre" 3.2–4.0 MPa (464–580 psi) 1.4 MPa (203 psi)

Standard tightening torques NOTE! Torque values should be increased by 10% for flange bolts type U6FS. Bolts and nuts should be cleaned and lubricated with oil. The tightening torques in the following tables apply to bolts and nuts with tensile strength noted below. The tables should be used as a general instruction for tightening bolts and nuts without specified values.

TENSILE STRENGTH 8.8 Metric coarse and fine threads Thread M6 M8 M10 M12 M14 M16 M20 M24

Nm 10 ±2 24 ±5 48 ±10 85 ±18 140 ±25 220 ±45 430 ±85 740 ±150

kpm 1.0 ±0.2 2.4 ±0.5 4.8 ±1.0 8.5 ±1.8 14.0 ±2.5 22.0 ±4.5 43.0 ±8.5 74.0 ±15.0

lbf ft 7.4 ±1.5 18 ±3,5 35 ±7.4 63 ±13 103 ±18 160 ±33 320 ±63 550 ±110

Nm 12 ±2 30 ±5 60 ±10 105 ±20 175 ±30 275 ±45 540 ±90 805 ±160

kpm 1.2 ±0.2 3.0 ±0.5 6.0 ±1.0 10.5 ±2.0 17.5 ±3.0 27.5 ±4.5 54.0 ±9.0 80.5 ±16.0

lbf ft 9 ±1.5 22 ±3.5 44 ±7.5 78 ±14.5 130 ±22 204 ±33 400 ±66 594 ±118

Nm 9 ±2 18 ±4 33 ±8 54 ±14 80 ±20 120 ±30 170 ±40 300 ±70 485 ±115 725 ±175

kpm 0.9 ±0.2 1.8 ±0.4 3.3 ±0.8 5.4 ±1.4 8.0 ±2.0 12.0 ±3.0 17.0 ±4.0 30.0 ±7.0 48.5 ±11.5 72.5 ±17.5

lbf ft 6.6 ±1.5 13 ±3.0 24 ±5.9 40 ±10 59 ±15 89 ±22 130 ±30 220 ±52 360 ±85 530 ±130

TENSILE STRENGTH 10.9 Metric coarse and fine threads Thread M6 M8 M10 M12 M14 M16 M20 M24

UNC threads, coarse Thread 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4" 7/8" 1"

Starter motor, specifications Starter motor Output

7 kW

Starter motor, tightening torques

Figure 1 angled version

Figure 2 straight version Position 1 2 3 4

Connection 30, voltage feed 31/50, operation voltage 31, ground

Nm 25 ±5 4 ±1 4 ±1 25 ±5

lbf ft 18 ±3.5 3 ±0.75 3 ±0.75 18 ±3.5

Steering cylinder, tightening torque For bolted joints not indicated here, see VOLVO standard tightening torques. Steering cylinder Pin lock, front Pin lock, rear Piston rod guide Piston

24 ±3 Nm (18 ±2 lbf ft) 85 ±8 Nm (63 ±6 lbf ft) 250 ±25 Nm (185 ±19 lbf ft) 400±50 Nm (296 ±37 lbf ft)

Steering, specifications Steering valve Type Steering time, full lock – full lock at 1000 rpm

"Closed centre" 3,5-4,0 seconds

Shock valves Number of valves Shock valve, opening pressure

2 pcs. 28.0 ±1.0 MPa (280 ±10 bar) (4,060 ±145 psi)

Steering pump In common with other hydraulics Steering pressure

Pump 2 (P2), see Hydraulic pump (P2), specifications 21.0 ±0.35 Mpa (210 ±3.5 bar) (3,045 ±51 psi)

Steering cylinder Type Quantity Cylinder bore (inside) Piston rod diameter Stroke

Double-acting 2 pcs. 80 mm (3.15 in) 50 mm (1.97 in) 345 mm (19.1 in)

Steering accumulator Quantity Precharge pressure, new Precharge pressure, min. Gas

2 pcs. 3.0 MPa (30 bar) (435 psi) 2.0 MPa (20 bar) (290 psi) Nitrogen (N2)

Temperature limits for cooling fan speed, specifications The signals from the different sensors vary linearly and command fan speed depending on the temperature. The signal that gives the highest value is the one that controls the requested cooling fan speed. If the engine speed is below 800 rpm, there is no charge-air cooling. Normally, the fan's basic speed is 400 rpm. There is a function that reduces the fan speed if the ambient temperature is below 5 ºC (41 °F) and no function requests more than 2% fan speed increase. The charge-air's cooling need is ignored for the first two minutes after the machine is started. If the temperature in the engine's cooling system is 85 °C (185 °F) or lower, the hydraulic transmission or the axles cannot request cooling. System Engine, cooling system Hydraulic system

Requests cooling 85 °C (185 °F) 70 °C (158 °F) 75 °C (167 °F)

Max. cooling 95 °C (203 °F) 80 °C (176 °F) 85 °C (185 °F)

Axles, front and rear [1] Hydraulic transmission 80 °C (176 °F) 90 °C (194 °F) Engine, charge-air 40 °C (104 °F) 50 °C (122 °F) When the ambient temperature is 25 °C (77 °F) or lower Engine, charge-air When the charge-air reaches ambient When the charge-air reaches ambient When the ambient temperature is higher temperature +15 °C (59 °F) temperature +25 °C (77 °F) than 25 °C (77 °F) Air conditioner From 0% cooling request 100% cooling request (Max. 70% of fan rpm) Exhaust temperature Normal High, regeneration in progress (Max. fan speed 400 rpm) (Min. fan speed 800 rpm) [1]Optional equipment

Tightening torques, cooling fan

Figure 1

Position 1

Tightening torque 185 ±30 (136 ±22 lbf ft)

Tilt cylinder, tightening torques Piston rod guide Pin lock, front Pin lock, rear

Figure 1

1. 2. 3.

Pin lock, rear Piston rod guide Pin lock, front

310 ±5 Nm (229 ±4 lbf ft) 85 Nm ±9 Nm ( 62.6 ± 6.6 Ibf ft) 85 Nm ±9 Nm ( 62.6 ± 6.6 Ibf ft)

Transmission, specifications General Operating temperature Main pressure Torque converter pressure Lubrication oil pressure Clutch pressure

50–90 °C (122–194 °F) 1.6–1.9 MPa (232–276 psi) 0–0.7 MPa (0–101.5 psi) 0.22–0.30 MPa (31.9–43.5 psi) ≈0.1 MPa (≈14.5 psi) below main pressure

Transmission oil pressure At start, no alarm is activated for 5 seconds after the engine has started. Alarm limit 1: < 0.3 MPa (43.5 psi) at 600 rpm Alarm limit 2: < 1.3 MPa (188.5 psi) at 1,200 rpm Alarm limit 3: < 1.5 MPa (217.5 psi) at 2,400 rpm Transmission oil temperature Alarm limit 110°C (230°F) > 2 sec.

High transmission oil temp. remains active until the temperature has dropped > 2 °C (1.8 °F) below the temperature condition for more than > 2 seconds Transmission protection is active until the temperature drops > 2 °C (1.8 °F) below the temperature condition for > 2 seconds

Alarm limit 120°C (248°F) > 2 sec.

Calibration values Min. calibrated spring force Max. calibrated spring force Min. calibrated fill time Max. calibrated fill time

100 kPa (14.5 psi) 500 kPa (72.5 psi) 30 ms 500 ms

Clutch pressure at PWM-valve's current The clutch pressure in the transmission should stay within these values for each PWM-valve at the given current. The pressure cannot exceed the main pressure. See Tech Tool test 42106–3, 42107–3, 42108–3, 42110–3, 42111–3, and 42112–3. Min. current at fully applied clutch: 345 mA Current mA

Max. pressure MPa

psi

Min. pressure MPa

psi

50 100 150 200 250 300 350 400 450 600

0,01 0.2 0.4 0.7 1,1 1,5 1,8 2,1 2,1 2,1

1.5 29 62 102 160 218 261 305 305 305

0,00 0,00 0.1 0,3 0.6 0.9 1,4 1,7 1,8 1,8

0.0 0.0 14 44 87 131 203 247 261 261

Figure 1

Transmission, specifications General Operating temperature Main pressure Torque converter pressure Lubrication oil pressure Clutch pressure

50–90 °C (122–194 °F) 1.6–1.9 MPa (232–276 psi) 0–0.7 MPa (0–101.5 psi) 0.22–0.30 MPa (31.9–43.5 psi) ≈0.1 MPa (≈14.5 psi) below main pressure

Alarm limit 120°C (248°F) > 2 sec.

Calibration values Min. calibrated spring force Max. calibrated spring force Min. calibrated fill time Max. calibrated fill time

100 kPa (14.5 psi) 500 kPa (72.5 psi) 30 ms 500 ms

Max. pressure MPa

psi

Min. pressure MPa

psi

50 100 150 200 250 300 350 400 450 600

0,01 0.2 0.4 0.7 1,1 1,5 1,8 2,1 2,1 2,1

1.5 29 62 102 160 218 261 305 305 305

0,00 0,00 0.1 0,3 0.6 0.9 1,4 1,7 1,8 1,8

0.0 0.0 14 44 87 131 203 247 261 261

Figure 1

Transmission, tightening torques NOTE! Tightening torques not indicated here, see VOLVO standard tightening torques. Pos. 1. 2. 3. 4.

Figure 1

Designation Attaching bolts, transmission mounts - transmission Attaching bolts, transmission mounts - frame Lock bolt, rubber bushing Drive flange bolts

Tightening torques 230 ± 23 Nm (170 ±17 lbf ft) 230 ± 23 Nm (170 ±17 lbf ft) 230 ± 23 Nm (170 ±17 lbf ft) 70–90 Nm (52–66 lbf ft)

Valve mechanism, specifications Item Inlet valves, angle-tightening Exhaust valves, angle-tightening Lock nut, valves (nut rocker arm)

Specification/tightening torque To zero clearance, then 75° ±15° To zero clearance, then 105° ±10° 20 ±2 Nm (14.8 ±1.5 lbf ft)

Wheel brake, specification Wheel brake Brake discs, quantity per wheel Brake disc, thickness new Brake disc, min. thickness Wear indicator's pin, length Basic setting wear indicator's pin, protrusion Wear indicator's pin, min. protrusion Automatic clearance adjuster, distance to piston: Front axle Rear axle Footbrake pedal's angle (adjustable) Clearance between brake pedal and piston

1 pc. 9.5 mm (0.37 in)/disc 7.2 mm (0.28 in)/disc 89 mm (3.5 in) 2.3 mm (0.09 in) 0.1 mm (0.004 in) 20.25–21.50 mm (0.797– 0.846 in) 11.25–12.50 mm (0.443– 0.492 in) std. 35° 0.4 ± 0.2 mm (0.016 ± 0.008 in)

Wheel, tightening torque NOTICE Regarding bolted joints which are not listed here, see “Volvo standard tightening torques” Wheel Wheel nuts

600 ±50 Nm (442.5 ±37 lbf ft)