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Camshaft

21 D42A

10 6

5 9

Upd:7/17/2022

49593

7742680 -21 -54149299 D42A

Camshaft

D42A REF PART NO. QTY 1 (4804452) 1 Camshaft 2 (907172) 1 Pin 3 785591 1 Sealing ring 4 (785660) 1 Thrust washer 5 (785789) 1 Gear 6 (910122) 1 Woodruff key 7 (785584) 1 Washer 8 (955581) 1 Hexagon screw 9 (785589) 1 Lock washer 10 785869 8 Tappet 11 (785560) 8 Push rod 12 X bushing

7742680- 21- 54149299 D42A

DESCRIPTION

SEE SEC.

NOTES (4804163)

54149298

54149294

49593

Upd:7/17/2022

Crankshaft and Related Parts

21 D42A

Upd:7/17/2022

51456

7742680 -21 -54149300 D42A

Crankshaft and Related Parts

D42A REF PART NO. QTY DESCRIPTION 1 754563 4 Cylinder liner kit 6630395 4 Cylinder liner kit 6630394 4 Cylinder liner kit 2 4 cylinder liner 3 4804215 8 Seal 4 4 piston 5 6630017 4 Piston ring kit 6 4 compression ring 7 8 compression ring 8 4 oil ring, upper 9 4 oil ring, lower 10 (785947) 4 Piston pin (787224) 4 Piston pin 11 914523 8 Snap ring (914524) 8 Snap ring 12 787170 4 Connecting rod 4804450 4 Connecting rod 13 (785949) 4 Bushing 787227 4 Bushing 14 (131205) 8 Pin 15 420126 8 Hexagon screw 16 270093 4 Big-end bearing kit 270094 4 Big-end bearing kit 270095 4 Big-end bearing kit 270096 4 Big end bearing kit 270097 4 Big-end bearing kit (270098) 4 Big end bearing kit 17 1 crankshaft (787445) 1 Crankshaft 18 950677 1 Pin 19 (787299) 1 Gear 20 (910127) 3 Key 21 (785540) 1 Ring 22 (785783) 1 Pulley (785785) 1 Pulley (787614) 1 Pulley 23 (787163) 1 Screw 24 (785542) 1 Washer 25 830515 1 Flywheel (830627) 1 Flywheel 26 785520 1 Gear ring 26A 181335 1 Ball bearing 26B (466050) 1 Lock washer 27 (947527) 6 Hex. socket screw (955726) 6 Hexagon screw 28 270432 4 Main bearing kit 270433 4 Main bearing kit 270434 4 Main bearing kit (270435) 4 Main bearing kit 270436 4 Main bearing kit (270437) 4 Main bearing kit 29 (754589) 1 Main bearing kit (754590) 1 Main bearing kit (754591) 1 Main bearing kit (754592) 1 Main bearing kit (754593) 1 Main bearing kit (754594) 1 Main bearing kit 30 276754 1 Thrust washer kit 276755 1 Thrust washer kit 276756 1 Thrust washer kit (276757) 1 Thrust washer kit 31 5 32 955556 1 Hexagon screw 7742680- 21- 54149300 D42A

SEE SEC.

NOTES Replaced by 6630394., MO-XXXXX/29765 MOXXXXX/29766D42A PP spec. 16053, 867638. (785948)

D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638. (787291) D42A PP spec. 16053, 867638., (787450 D42A PP spec. 16053, 867638.

Std D 0.25mm u.s 0.50mm u.s 0.75mm u.s 1.00mm u.s 1.25mm u.s Late type - rubber element bushing without int. thread, Repl by 787445 D42A PP spec. 16053, 867638. 54149298 54149298 54149298 Std For engine with water pump 787187. D42A PP spec. 16053, 867638.

For engine with clutch 342973.

For engine with clutch 342973. Std D 0.25mm u.s 0.50mm u.s 0.75mm u.s 1.00mm u.s 1.25mm u.s Std D 0.25mm u.s 0.50mm u.s 0.75mm u.s 1.00mm u.s 1.25mm u.s Std D 0.1mm o.s 0.2mm o.s 0.3mm o.s 54149294

51456

Upd:7/17/2022

Crankshaft and Related Parts

D42A REF PART NO. QTY 1 33 (921221) 1 34 4804465 1 35 (16324) 1 36 (785439) 1 37 (785440) 1 38 (785943) 2 (787448) 2 39 (785459) 2 2 40 950145 6 (956553) 2 (956556) 4 41 (951950) 2 42 (926312) 2 956588 2 43 (785435) 1 (787298) 1 44 (785513) 1 (787297) 1 45 910115 1 46 (914454) 1 47 (16324) 2 48 (785649) 1 49 (785438) 1 50 926032 1 51 (191812) 2 52 (921231) 2

7742680- 21- 54149300 D42A

DESCRIPTION

SEE SEC.

Lock washer Bracket Plug Shaft Shaft Counterweight Counterweight Gear

NOTES D42A PP spec. 16053, 867638. (785432)

D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638.

Cross recessed sunk Hex. socket screw Screw Spring pin Screw Hex. socket screw Gear Drive Idler gear Idler gear Woodruff key Snap ring Plug Sleeve Tube O-ring Screw Lock washer

D42A PP spec. 16053, 867638., L=16mm D42A PP spec. 16053, 867638., L=25mm

D42A PP spec. 16053, 867638. 54149298 54149298 54149298 54149298

51456

Upd:7/17/2022

Cylinder Block and Related Parts

21 D42A

29 30 23 28

25 24

26 31

27 22 21 10 11

16 14

17 20

3 1

9 8 7 6 5 4

Upd:7/17/2022

51457

7742680 -21 -54149294 D42A

Cylinder Block and Related Parts

D42A REF PART NO. QTY DESCRIPTION 1 (785950) 1 Block 787438 2 3 4 5 6 7 8 9 10 11 12 13

14 15

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

950564 (421153) 785515 422079 422080 422081 (785443) 967853 955082 (70792) 952358 (961892) (961895)

1 5 1 10 1 1 1 1 1 5 3 3 1 1 1

Cylinder block bearing cap Pin Flange screw Bushing Bushing Bushing Bushing Bushing Cap plug Cap plug Cap plug Plug Plug Plug

957173 947621 947627 (961130) (785739) 785764 955512 941906 (925737) 190130 82745 (87502) (787175) (787177) (787013) 787017 (408578) (778633) 940135 955523 941907 (6602101)

1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 2 1 3 1

Gasket Gasket Gasket Plug Cover Gasket Hexagon screw Spring washer Washer Reduction nipple Shut-off cock Shut-off cock Tube Breather pipe Anchorage Sealing ring Oil collector Gasket Hexagon screw Hexagon screw Spring washer Copper wool

7742680- 21- 54149294 D42A

SEE SEC.

NOTES Replaced by 1ea 787438, 1ea 961892, 1ea 947621, 1ea 981895, 1ea 947627, 1ea 6630496. D42A PP spec. 16053, 867638.

54149300

54149299

D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638.

D42A PP spec. 16053, 867638.

D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638.

51457

Upd:7/17/2022

Cylinder Head

21 D42A

23 24

31 28 34

26 22

5 6

30 21 20 10

19 18

1 13 14 35

2 3 15

Upd:7/17/2022

51452

7742680 -21 -54149297 D42A

Cylinder Head

D42A REF PART NO. QTY DESCRIPTION 1 (787442) 1 Cylinder head 2 (787148) 4 Valve seat 3 (787461) 4 Valve seat 4 exhaust exhaust 4 exhaust 4 (785597) 4 Valve guide (785598) 4 Valve guide 5 469205 4 Sealing ring 6 466284 4 Sleeve 7 192426 3 Expansion plug 8 (785765) 1 Plug 9 (785766) 1 Gasket 10 (466230) 3 Plug 11 420166 3 Gasket 12 952358 1 Plug 13 (785772) 4 Nozzle 14 192211 1 Expansion plug 15 (4804480) 4 Inlet valve 16 (4804478) 4 Exhaust valve 17 421374 8 Valve spring 18 (421295) 8 Valve spring washer 19 402418 16 Valve cotter 20 417135 8 Ring 21 469365 8 Valve cap 22 (785558) 4 Bearing bracket 23 955539 4 Hexagon screw 24 955540 4 Hexagon screw 25 942336 8 Spring washer 26 (785425) 1 Rocker arm shaft 27 955082 2 Cap plug 28 420129 4 Rocker arm 420132 4 Rocker arm 29 420125 8 Bushing 30 423058 8 Ball stud 31 940175 8 Hexagon nut 32 411140 2 Valve spring 33 (301466) 3 Spring 34 914456 2 Snap ring 35 6630496 1 Gasket kit 4804362 1 Gasket 36 422413 1 Sealing ring 37 421218 16 Flange screw (787459) 16 Screw 38 420205 4 Flange screw (787458) 4 Screw 39 785870 1 Valve cover 40 785416 1 Gasket 41 950045 8 Cross recessed screw 950046 8 Cross recessed screw

7742680- 21- 54149297 D42A

NOTES MO30705/XXXXXStd D 0.51mm o.s 0.52mm o.s 0.76mm o.s

(785561) (4804481)

(417133)

(6630283) D42A PP spec. 16053, 867638.

D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638. Replaced by 1ea 739846, 1ea 940096, 1ea 785415.

D42A PP spec. 16053, 867638.

51452

Upd:7/17/2022

Cylinder Head

21 D42A

23 24

31 28 34

26 22

5 6

30 21 20 10

19 18

1 13 14 35

2 3 15

Upd:7/17/2022

51452

7742680 -21 -54149296 D42A

Cylinder Head

D42A REF PART NO. QTY DESCRIPTION 1 1 cylinder head 2 (787148) 4 Valve seat 3 (787461) 4 Valve seat (787150) 4 Valve seat 4 exhaust 4 (785597) 4 Valve guide (785598) 4 Valve guide 5 469205 4 Sealing ring 6 466284 4 Sleeve 7 192426 3 Expansion plug 8 (785765) 1 Plug 9 (785766) 1 Gasket 10 (466230) 3 Plug 11 420166 3 Gasket 12 952358 1 Plug 13 (785772) 4 Nozzle 14 192211 1 Expansion plug 15 (4804480) 4 Inlet valve 16 (4804478) 4 Exhaust valve 17 421374 8 Valve spring 18 (421295) 8 Valve spring washer 19 402418 16 Valve cotter 20 417135 8 Ring 21 469365 8 Valve cap 22 (785558) 4 Bearing bracket 23 955539 4 Hexagon screw 24 955540 4 Hexagon screw 25 942336 8 Spring washer 26 (785425) 1 Rocker arm shaft 27 955082 2 Cap plug 28 420129 4 Rocker arm 420132 4 Rocker arm 29 420125 8 Bushing 30 423058 8 Ball stud 31 940175 8 Hexagon nut 32 411140 2 Valve spring 33 (301466) 3 Spring 34 914456 2 Snap ring 35 6630496 1 Gasket kit 36 422413 1 Sealing ring 37 421218 16 Flange screw 38 420205 4 Flange screw 39 785870 1 Valve cover 40 785416 1 Gasket 41 950045 8 Cross recessed screw

7742680- 21- 54149296 D42A

NOTES Replaced by 1ea 4804522, 1ea 4804459. Std D 0.25mm o.s 0.52mm o.s

(785561) (4804481)

(417133)

(6630283)

Replaced by 1ea 739846, 1ea 940096, 1ea 785415.

51452

Upd:7/17/2022

Engine and Installation Components Components

21 D42A

2 1

8 5

Upd:7/17/2022

51455

7742680 -21 -54149306 D42A

Engine and Installation Components Components

D42A REF QTY 1

DESCRIPTION

2 3 4

1 1 1 1

cylinder block flywheel housing cylinder head timing gear cover and gears

5 6

1 camshaft 1 crankshaft and related parts

7 8

1 lubricating system 1 engine mounts SPEC.9969,867113,16053,867638

1 engine mounts SPEC.867131

7742680- 21- 54149306 D42A

51455

SEE SEC. 54149294 54149294 54149294 54149294 54149294 54149294 54149294 54149295 54149297 54149298 54149298 54149299 54149300 54149300 54149301 54149310 54149310 54149310 54149310 54149310

Upd:7/17/2022

Engine Suspension Spec.9969, 867113, 16053, 867638

21 D42A

1 12

27 28 21

5 24

8 25

5 15 23 4 14

2 11

22 7

3 13 17 16 26

Upd:7/17/2022

51450

7742680 -21 -54149309 D42A

Engine Suspension Spec.9969, 867113, 16053, 867638

D42A REF PART NO. QTY DESCRIPTION 1 (830507) 1 Engine bracket 2 (830506) 1 Engine bracket 3 955563 8 Hexagon screw 4 940280 8 Spring washer 5 955561 4 Hexagon screw 6 (830509) 1 Engine bracket 7 (830508) 1 Engine bracket 8 (955593) 4 Hexagon screw 9 955829 4 Hexagon nut 10 941912 4 Spring washer 11 (830746) 1 Engine bracket 12 (830659) 1 Engine bracket 13 955562 8 Hexagon screw 955563 4 Hexagon screw 14 940280 8 Spring washer 15 955590 4 Hexagon screw 16 955829 4 Hexagon nut 17 941912 4 Spring washer 18 (830660) 1 Engine bracket 19 (830661) 1 Engine bracket 20 955592 4 Hexagon screw 21 955590 4 Hexagon screw 22 955829 8 Hexagon nut 23 941912 8 Spring washer 24 955364 4 Hexagon screw 25 941912 4 Spring washer 26 (845876) 2 Nut plate 27 955364 4 Hexagon screw 28 941912 4 Spring washer 29 (845876) 2 Nut plate

7742680- 21- 54149309 D42A

NOTES Spec. 9969., Height=150mm., Right Spec. 9969., Height=150mm., Left Spec. 9969. Spec. 9969. Spec. 9969. Spec. 9969., Right Spec. 9969., Left Spec. 9969. Spec. 9969. Spec. 9969. Spec. 867113. alt spec. 9969., Height=245mm., D42A PP spec. 16053, 867638., Left Spec. 867113. alt spec. 9969., Height=245mm., D42A PP spec. 16053, 867638., Right Spec. 867113. alt spec. 9969. D42A PP spec. 16053, 867638. Spec. 867113. alt spec. 9969. Spec. 867113. alt spec. 9969., D42A PP spec. 16053, 867638. Spec. 867113. alt spec. 9969., D42A PP spec. 16053, 867638. Spec. 867113. alt spec. 9969., D42A PP spec. 16053, 867638. Spec. 867113. alt spec. 9969., Height=210mm., D42A PP spec. 16053, 867638., Left Spec. 867113. alt spec. 9969., Height=210mm., D42A PP spec. 16053, 867638., Right Spec. 867113. alt spec. 9969., D42A PP spec. 16053, 867638. Spec. 867113. alt spec. 9969., D42A PP spec. 16053, 867638. Spec. 867113. alt spec. 9969., D42A PP spec. 16053, 867638. Spec. 867113. alt spec. 9969., D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638., Alt D42A PP spec. 16053, 867638., Alt D42A PP spec. 16053, 867638., Alt D42A PP spec. 16053, 867638., Alt D42A PP spec. 16053, 867638., Alt D42A PP spec. 16053, 867638., Alt

51450

Upd:7/17/2022

Engine Suspension, Spec.867131

D42A

Upd:7/17/2022

51454

7742680 -21 -54149310 D42A

Engine Suspension, Spec.867131

D42A REF PART NO. QTY 1 899734 4 Rubber cushion 2 955339 4 Hexagon screw 3 940280 4 Spring washer 4 955338 4 Hexagon screw 5 940280 4 Spring washer 6 955562 8 Hexagon screw 7 940176 8 Hexagon nut 8 940280 8 Spring washer 9 (820743) 2 Bracket 10 1 1 11 955562 8 Hexagon screw 12 942336 8 Spring washer 13 899734 2 Rubber cushion 14 955338 4 Hexagon screw 15 940280 4 Spring washer 16 (820744) 2 Bracket 17 955562 8 Hexagon screw 18 940176 8 Hexagon nut 19 942336 8 Spring washer 20 11411 1 Chassis ground cable

DESCRIPTION

7742680- 21- 54149310

51454

D42A

NOTES

Left upper Right upper

Lower

Upd:7/17/2022

Flywheel Housing

21 D42A

1 2

4 9

3 10

Upd:7/17/2022

51458

7742680 -21 -54149295 D42A

Flywheel Housing

D42A REF PART NO. QTY 1 (785893) 1 Flywheel housing 1 2 (192303) 1 Pin 3 191171 2 Pin 4 61822 1 Rubber plug 5 787198 1 Gasket 6 955578 2 Hexagon screw 7 955580 6 Hexagon screw 8 (955583) 2 Hexagon screw 9 941911 10 Spring washer 10 (421147) 1 Felt ring 821755 1 Sealing ring 11 (785800) 2 Locating pin

7742680- 21- 54149295 D42A

DESCRIPTION

NOTES D42A PP spec. 16053, 867638.

D42A PP spec. 16053, 867638.

51458

Upd:7/17/2022

Lubricating System

21 D42A

Upd:7/17/2022

49605

7742680 -21 -54149301 D42A

Lubricating System

D42A REF PART NO. QTY 1

DESCRIPTION

787210

1 Oil pump

2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

4804211

1 Oil pump

(785577) (785623) 955993 940186 955526 (15176) (15260) (930035) 6612598

1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 29 29 1 1 1 1 1 1 1 1 1 2 2 1

(781732) (4804459) 942089 414621 (118125) (955522) 955526 (191268) (785410) 192538 957185 785417 955524 941907 (785427) 846922 (785792) (787068) (785794) 421125 (421126) 925059 (787069) 955513 941906

Guide sleeve Guide sleeve O-ring Hexagon screw Hexagon screw Tab washer Tab washer Tab washer Oil filter gasket Nipple Suction pipe O-ring Wire gauze Snap ring Screw Hexagon screw Lock washer Sump Magnetic plug Gasket Gasket Hexagon screw Spring washer Dipstick Tube Valve housing Sleeve Spring Reducing valve Compression spring O-ring Washer Hexagon screw Spring washer sump pump and installation components

SEE SEC. NOTES 54149305 54149305 54149305 54149305 54149305 54149305 Replaced by 1ea 8404203 oil pump, 1ea 4804459 suction pipe, 1ea 787298 gear and 2ea 955522 screw., MO-8437/XXXXX 54149305 54149305 Replaced by 1ea 8404203 oil pump, 1ea 4804459 suction pipe, 1ea 787298 gear and 2ea 955522 screw., MO8438/XXXXX54149305 54149305 Repl by 4804211, late type 54149305 54149305 D42A PP spec. 16053, 867638. 54149305 L=29mm L=15mm L=38mm L=57mm

D42A PP spec. 16053, 867638.

(785883)

D42A PP spec. 16053, 867638.

(785606)

54149307 54149307

7742680- 21- 54149301 D42A

49605

Upd:7/17/2022

Oil Pump

Upd:7/17/2022

51451

7742680 -21 -54149304 D42A

Oil Pump

REF PART NO. QTY 1 1 2 4804176 1 3 (785838) 1 4 1 5 1 6 (785838) 1 7 (785833) 1 8 (785839) 1 9 (787854) 1 10 787236 1 11 1 12 940158 4 955514 1 955515 1 13 (921206) 2 14 (926187) 1 15 (15260) 1 16 (787235) 1

7742680- 21- 54149304 D42A

21 DESCRIPTION Housing Bushing

NOTES (787208)

Bushing Shaft Gear Gear Gasket Hexagon screw Hexagon screw Hexagon screw Lock washer Tab washer Tab washer Spring pin

L=45mm L=25mm L=38mm

51451

Upd:7/17/2022

Oil Pump

Upd:7/17/2022

51451

7742680 -21 -54149303 D42A

Oil Pump

REF PART NO. QTY 1 787210 1 Oil pump 2 4804176 1 Housing 3 (785838) 1 Bushing 4 1 5 1 6 (785838) 1 Bushing 7 (785833) 1 Shaft 8 (785839) 1 Gear 9 (787854) 1 Gear 10 787236 1 Gasket 11 1 12 940158 4 Hexagon screw 955514 1 Hexagon screw 955515 1 Hexagon screw 13 (921206) 2 Lock washer 14 (926187) 1 Tab washer 15 (15260) 1 Tab washer 16 (787235) 1 Spring pin

DESCRIPTION

7742680- 21- 54149303

51451

D42A

NOTES (787208)

L=45mm L=25mm L=38mm

Upd:7/17/2022

Oil Pump

Upd:7/17/2022

51451

7742680 -21 -54149305 D42A

Oil Pump

REF PART NO. QTY 1 4804211 1 Oil pump 2 4804176 1 Housing 3 (785838) 1 Bushing 4 1 5 1 6 (785838) 1 Bushing 7 (785833) 1 Shaft 8 (785839) 1 Gear 9 (787854) 1 Gear 11 1 12 940158 4 Hexagon screw 955514 1 Hexagon screw 955515 1 Hexagon screw 13 (921206) 1 Lock washer 941906 5 Spring washer 14 (15024) 1 Lock washer 15 (15219) 1 Washer 16 (787235) 1 Spring pin

DESCRIPTION

7742680- 21- 54149305

51451

D42A

NOTES

L=45mm L=25mm L=38mm

Upd:7/17/2022

Oil Pump

Upd:7/17/2022

51451

7742680 -21 -54149302 D42A

Oil Pump

REF PART NO. QTY 1 1 2 1 3 (785838) 1 4 950542 1 5 1 6 (785838) 1 7 (785833) 1 8 (785839) 1 9 (787854) 1 10 (785873) 1 11 1 12 940158 4 940094 2 13 (921206) 6

7742680- 21- 54149302 D42A

21 DESCRIPTION

NOTES (785830)

Bushing Pin Bushing Shaft Gear Gear Gasket Hexagon screw Hexagon screw Lock washer

L=45mm L=0.875'' (22mm)

51451

Upd:7/17/2022

Oil Sump Pump and Installation Components

21 D42A

6 15 14 16

7 13

2 1

3 4 8 9

Upd:7/17/2022

51453

7742680 -21 -54149307 D42A

Oil Sump Pump and Installation Components

D42A REF PART NO. QTY 1 805999 1 Oil bilge pump 2 821713 1 Handle 3 955827 1 Hexagon nut 4 955535 2 Hexagon screw 940162 2 Hexagon screw 5 955827 2 Hexagon nut 6 942336 2 Spring washer 7 961610 1 Hose nipple 8 821944 1 Rubber hose 9 957111 1 Elbow nipple 10 191929 1 Hollow screw 11 957185 2 Gasket 12 (830663) 1 Bracket 13 955525 2 Hexagon screw 14 955562 1 Hexagon screw 955559 1 Hexagon screw 15 940280 1 Spring washer 16 823575 2 Spacer sleeve

7742680- 21- 54149307 D42A

DESCRIPTION

NOTES

D42A PP spec. 16053, 867638.

(803490)

L=38mm early type L=22mm late type D42A PP spec. 16053, 867638.

51453

Upd:7/17/2022

Timing Gear Cover and Gears

21 D42A

50 51

54 53

25 52

21 23

6 13 11

15 17

56 4

3 30

1 32

27 29 31 36 37

42 64

41 65

47 45

66 67

87 86

72 69

73 71

76 84

79 78 70

77 81

68 43

83 82 49 80

78 48 62

Upd:7/17/2022

51459

7742680 -21 -54149298 D42A

Timing Gear Cover and Gears

D42A REF PART NO. QTY DESCRIPTION 1 (787762) 1 Plate 2 191171 2 Pin 3 785746 1 Gasket 4 955524 7 Hexagon screw 5 785796 1 Striker plate 6 (785797) 1 Striker plate 7 (785872) 1 Striker plate 8 (787299) 1 Gear 9 (910127) 1 Key 10 (785540) 1 Ring 11 (785723) 1 Pin 12 (785767) 1 Idler gear 13 (785646) 1 Bushing 14 (785768) 1 Spacer plate 15 (787294) 2 Washer 16 955556 3 Hexagon screw 3 17 (787377) 1 Bearing shield 18 (785590) 1 Lock washer 19 (785789) 1 Gear 20 (907172) 1 Pin 21 (910122) 1 Woodruff key 22 (785584) 1 Washer 23 (785589) 1 Lock washer 24 (955581) 1 Hexagon screw 25 (785535) 1 Gear 26 (785514) 1 Idler gear (787297) 1 Idler gear

SEE SEC.

NOTES

54149300 54149300 54149300

D42A PP spec. 16053, 867638.

54149299

See group 2C For engine with oil pump 785907 and 787210. 54149300 For engine with oil pump 787314.

27 28 29 30 31 32 33 34 35

(785775) (785519) 940161 (15024) (785834) 910112 (955858) (15219) (785513)

1 1 2 1 1 1 1 1 1

Bushing Pivot pin Hexagon screw Lock washer Drive gear Woodruff key Nut Washer Idler gear, idler gear

36 37 38 39 40

(785775) (785519) 940161 (15024) (785435)

1 1 2 1 1

Bushing Pivot pin Hexagon screw Lock washer Gear, gear

(787298)

1 Drive, gear

787729 (785860) 787156 4804489 (785517) 955531 955530 940135 941907 (325842)

1 1 1 1 1 8 2 8 18 1 1

Cover Oil filler cap Gasket Sealing ring Ring Hexagon screw Hexagon screw Hexagon screw Spring washer Hexagon nut mechanical hour indicator

1 1 1 3

Cover O-ring Sealing ring Hexagon screw

54149300 For engine with oil pump 785907 and 787210. For engine with oil pump 785907 and 787210. For engine with oil pump 785907 and 787210. For engine with oil pump 785907 and 787210. 54149300 For engine with oil pump 785907 and 787210. 54149300 For engine with oil pump 787314.

41 42 43 44 45 46

47 48 49 50 51 52 53

(785960) 926043 (785618) 955535

7742680- 21- 54149298 D42A

L=89mm L=83mm L=0.875'' (22mm)

See group 3

51459

Upd:7/17/2022

Timing Gear Cover and Gears

D42A REF PART NO. QTY DESCRIPTION 54 942336 3 Spring washer 55 (785878) 1 Cover 56 (926131) 1 O-ring 57 940135 2 Hexagon screw 58 941907 2 Spring washer 59 (961264) 1 Screw 60 (785859) 1 Cover 61 926132 1 O-ring 62 940133 2 Hexagon screw 63 942336 2 Spring washer 64 420183 1 Cover 65 420213 1 Sealing ring 66 955535 2 Hexagon screw 67 942336 2 Spring washer 68 (822723) 1 Protective cap 69 (420141) 1 Housing 70 (420143) 1 Wear washer 71 (191776) 1 Bearing bushing 72 (420144) 1 Shaft 73 951968 1 Spring pin 74 (420147) 1 Bearing shield 75 (191776) 1 Bearing bushing 76 950206 4 Cross recessed screw 77 (823474) 1 Bearing housing 78 (191776) 2 Bearing bushing 79 (422125) 1 Drive shaft 80 943821 1 Sealing ring 81 422130 1 Gasket 82 940100 2 Hexagon screw 83 941906 2 Spring washer 84 423123 2 Sealing ring 85 955514 5 Hexagon screw 86 941906 5 Spring washer 87 955893 5 Washer

7742680- 21- 54149298 D42A

SEE SEC.

NOTES Early type Early type Early type Early type

51459

Upd:7/17/2022

Fuel Feed Pump

3 2

6 20

14 10 9 23

22 19 20 12 16 15 17

Upd:7/17/2022

51460

7742680 -23 -54149327 D42A

Fuel Feed Pump

REF PART NO. QTY DESCRIPTION 1 4880294 1 Feed pump 2 1 housing 3 818668 1 Gasket 4 (480302) 1 Lever 5 1 Lever 6 1 pin 7 1 spring 8 1 Lever 9 1 spring 10 1 seal ring 11 1 pin 12 1 cover 13 6 bolt 14 6 washer 15 1 cover 16 1 diaphragm 17 1 bolt 18 1 washer 19 (6210763) 1 Diaphragm 20 2 valve 21 2 gasket 22 (6210764) 1 Spring 23 1 Retainer 24 1 seal (6210761) 1 Repair kit (6210762) 1 Repair kit

7742680- 23- 54149327 D42A

23 NOTES

Included in repair kit 6210761., Included in repair kit 6210762., (480195) Included in repair kit 6210761. Included in repair kit 6210761. Included in repair kit 6210761.

Included in repair kit 6210761., Included in repair kit 6210762.

Included in repair kit 6210761., Included in repair kit 6210762. Included in repair kit 6210761., Included in repair kit 6210762. Included in repair kit 6210761., Included in repair kit 6210762. Included in repair kit 6210761., Included in repair kit 6210762. Included in repair kit 6210761., Included in repair kit 6210762. Included in repair kit 6210761., Included in repair kit 6210762. Included in repair kit 6210761., Included in repair kit 6210762.

51460

Upd:7/17/2022

Fuel Feed Pump

Upd:7/17/2022

51464

7742680 -23 -54149326 D42A

Fuel Feed Pump

REF PART NO. QTY 1 4785564 1 Feed pump 2 1 housing 3 1 Retainer 4 1 seal ring 5 1 cover 6 2 valve 7 2 seal 8 1 diaphragm 9 1 link lever 10 1 rocker arm 11 1 spring 12 1 pin 13 1 spring 14 1 gasket 15 1 cover 16 1 bolt 17 1 washer 18 (941128) 6 Screw 19 (480309) 1 Lock pin 20 (480308) 1 Spring 21 (480306) 1 Lever (273110) 1 Repair kit

7742680- 23- 54149326 D42A

23 DESCRIPTION

51464

Upd:7/17/2022

Fuel Filter

5 13

10 9

Upd:7/17/2022

51463

7742680 -23 -54149330 D42A

Fuel Filter

REF PART NO. QTY 1 (784733) 1 Fuel filter 2 (180723) 1 Plug 3 957173 1 Gasket 4 192545 2 Hexagon screw 5 955893 2 Washer 6 (242816) 2 Plug 7 (242817) 2 Washer 8 236628 2 Filter insert 9 236629 2 Rubber ring 10 1695000 4 Sealing ring 11 (236627) 2 Retainer 12 1 cover 13 (544528) 2 O-ring

DESCRIPTION

7742680- 23- 54149330

51463

D42A

NOTES

(11991) (242703) (242704) (6613665) (236633) (242705)

Upd:7/17/2022

Fuel Injection Pump

137

71 1 94

102

83 84

100 95 97 96

52 48

98 101

54 55

57 47

142

82 85

105

141

72 154

103

104

145

53 148 150 144 151

152

149

147 105

146

107 106

156 155 25

27 26 28 29

21 38 24

112

158

157

115 65

61 60 59 120 118

110

140 62

13 8 11 10

9 117

127

113

116

30 63

109

128 161

89 123 122

40 41

6 153

122

143

47 2 5

159

138

123

130

126

124

42 132 134

136

139

45 48

74 75

4 33

162

39 34

119

160

114

121

108

111

120

125 121

131

135 133 129

Upd:7/17/2022

51461

7742680 -23 -54149323 D42A

Fuel Injection Pump

REF PART NO. QTY 1 (784639) 1 Injection pump 2 (830675) 1 Pump housing 3 (480103) 1 Bushing 4 1 5 1 6 2 Gasket 7 1 8 4 9 4 10 4 11 4 12 4 13 4 4 (363568) 4 Washer 4 4 14 (6212447) 4 Pump element 15 (480181) 4 Spring 16 4 (830699) 4 Spring disc (830700) 4 Spring disc 4 (830701) 4 Spring disc (830702) 4 Spring disc 4 (830703) 4 Spring disc (830704) 4 Spring disc 4 (830705) 4 Spring disc (830706) 4 Spring disc 4 (830707) 4 Spring disc (830708) 4 Spring disc (480187) 4 Seat 17 4 18 4 19 1 20 (363562) 4 Delivery valve 21 (363563) 4 Sealing ring 22 (363564) 4 O-ring 23 (356082) 4 Spring 24 (356083) 4 Plug 25 (363565) 4 Retainer 26 2 27 2 28 (956545) 2 Screw 29 941905 7 Spring washer 30 2 31 2 Gasket 32 (363576) 1 Nipple 33 1 34 1 35 1 36 (956541) 1 Hex. socket screw 37 8 38 (956545) 8 Screw 39 (6210962) 1 Connector 40 940100 2 Hexagon screw 41 941906 2 Spring washer 42 (363561) 1 Camshaft 43 (17133) 1 Pin 44 1

DESCRIPTION

7742680- 23- 54149323

51461

D42A

NOTES

TH=3.9mm TH=4.0mm TH=4.1mm TH=4.2mm TH=4.3mm

TH=0.6mm TH=0.7mm TH=0.8mm TH=0.9mm TH=1.0mm TH=1.1mm TH=1.2mm TH=1.3mm TH=1.4mm TH=1.5mm TH=1.6mm TH=1.7mm TH=1.8mm TH=1.9mm TH=2.0mm TH=2.1mm

Upd:7/17/2022

Fuel Injection Pump

REF PART NO. QTY 45 (181444) 2 46 (19946) 2 47 2 48 2 49 (363575) 1 50 (480196) 2 51 941907 2 52 1 53 4 54 2 55 1 56 (480134) 1 57 1 58 1 59 1 60 1 61 1 62 1 63 1 64 1 65 1 66 1 67 (943822) 1 68 957174 1 69 1 70 1 71 1 72 1 73 3 74 2 75 1 76 1 77 (363559) 1 78 (956541) 1 79 (956540) 1 80 (350456) 1 81 1 82 (350532) 1 83 (350531) 2 84 1 85 2 86 (363577) 1 87 (956542) 1 88 941905 1 89 (350526) 1 90 1 91 (950372) 1 92 1 93 1 94 1 95 1 96 (956540) 1 97 3 98 (363572) 1 99 1 100 X 101 (956541) 2 102 1 103 (350546) 2 104 955846 2 105 941906 4 106 955513 1 107 956554 1 7742680- 23- 54149323 D42A

23 DESCRIPTION

NOTES

Ball bearing Sealing ring TH=0.1mm TH=0.2mm Plate Stud Spring washer

Thrust bearing

O-ring Gasket

Lever Hex. socket screw Screw Spring Pin Roller

Roller Hex. socket screw Spring washer Spring Nut

Screw Spring

Hex. socket screw Screw Hexagon nut Spring washer Hexagon screw Screw 51461

Upd:7/17/2022

Fuel Injection Pump

REF PART NO. QTY 108 (480117) 1 109 2 110 2 111 (480118) 1 112 2 113 2 114 (353390) 2 115 (363560) 1 116 2 117 2 118 (350455) 1 119 (350549) 1 120 3 121 2 122 2 123 2 124 1 125 1 126 (956543) 1 127 2 128 955847 2 129 (350502) 1 130 1 131 (956540) 2 132 1 133 1 134 1 135 1 136 1 137 1 138 955847 2 139 1 140 955847 1 141 940154 1 142 940280 1 143 818668 1 153 (480107) 2 154 1

7742680- 23- 54149323 D42A

23 DESCRIPTION

NOTES

Hatch Gasket Gasket

Washer Hollow screw Gasket Shaft Key

Screw Hexagon nut Pin Screw

Hexagon nut Hexagon nut Hexagon nut Spring washer Gasket Plug

51461

Upd:7/17/2022

Fuel Injection Pump

137

71 1 94

102

83 84

100 95 97 96

52 48

98 101

54 55

57 47

142

82 85

105

141

72 154

103

104

145

53 148 150 144 151

152

149

147 105

146

107 106

156 155 25

27 26 28 29

21 38 24

112

158

157

115 65

61 60 59 120 118

110

140 62

13 8 11 10

9 117

127

113

116

30 63

109

128 161

89 123 122

40 41

6 153

122

143

47 2 5

159

138

123

130

126

124

42 132 134

136

139

45 48

74 75

4 33

162

39 34

119

160

114

121

108

111

120

125 121

131

135 133 129

Upd:7/17/2022

51461

7742680 -23 -54149324 D42A

Fuel Injection Pump

REF PART NO. QTY 1 (4780491) 1 Injection pump 2 (830675) 1 Pump housing 3 (480103) 1 Bushing 4 1 5 1 6 2 Gasket 7 1 8 4 9 4 10 4 11 4 12 4 13 4 4 (363568) 4 Washer 4 4 14 (6212447) 4 Pump element 15 (480181) 4 Spring 16 4 (830699) 4 Spring disc (830700) 4 Spring disc 4 (830701) 4 Spring disc (830702) 4 Spring disc 4 (830703) 4 Spring disc (830704) 4 Spring disc 4 (830705) 4 Spring disc (830706) 4 Spring disc 4 (830707) 4 Spring disc (830708) 4 Spring disc (480187) 4 Seat 17 4 18 4 19 1 20 (363562) 4 Delivery valve 21 (363563) 4 Sealing ring 22 (363564) 4 O-ring 23 (356082) 4 Spring 24 (356083) 4 Plug 25 (363565) 4 Retainer 26 2 27 2 28 (956545) 2 Screw 29 941905 6 Spring washer 30 2 31 2 Gasket 32 (363576) 1 Nipple 33 1 34 1 35 1 36 (956541) 1 Hex. socket screw 37 8 38 (956545) 8 Screw 42 (830698) 1 Camshaft 43 (17133) 1 Pin 44 1 45 (181444) 2 Ball bearing 46 (19946) 2 Sealing ring 47 2 7742680- 23- 54149324 D42A

23 DESCRIPTION

NOTES

TH=3.9mm TH=4.0mm TH=4.1mm TH=4.2mm TH=4.3mm

TH=0.6mm TH=0.7mm TH=0.8mm TH=0.9mm TH=1.0mm TH=1.1mm TH=1.2mm TH=1.3mm TH=1.4mm TH=1.5mm TH=1.6mm TH=1.7mm TH=1.8mm TH=1.9mm TH=2.0mm TH=2.1mm

TH=0.1mm 51461

Upd:7/17/2022

Fuel Injection Pump

REF PART NO. QTY 48 2 49 (363575) 1 50 (480196) 2 51 941907 2 58 1 59 1 60 1 61 1 62 1 63 1 64 1 65 1 66 1 67 (943822) 1 68 957174 1 69 1 70 1 71 1 72 1 73 3 74 1 76 1 77 (363559) 1 78 (956541) 1 79 (956540) 1 80 (350456) 1 81 1 82 (350532) 1 83 (350531) 2 84 1 85 2 86 (363577) 1 87 (956542) 1 88 941905 1 89 (350526) 1 90 1 91 (950372) 1 92 1 93 (830676) 1 94 1 95 1 96 (956540) 1 97 3 98 (363572) 1 99 1 100 (830715) X (830716) X (830717) X 101 (956541) 2 102 1 103 (350546) 2 104 955846 2 105 941906 4 106 955513 1 107 956554 1 108 (480117) 1 109 2 110 2 111 (480118) 1 112 2 113 2 114 (353390) 2 115 (363560) 1 7742680- 23- 54149324 D42A

23 DESCRIPTION

NOTES TH=0.2mm

Plate Stud Spring washer

O-ring Gasket

Lever Hex. socket screw Screw Spring Pin Roller

Roller Hex. socket screw Spring washer Spring Nut Washer

Screw Spring Spacer Spacer Spacer Hex. socket screw

TH=0.610mm TH=0.152mm TH=0.315mm

Screw Hexagon nut Spring washer Hexagon screw Screw Hatch Gasket Gasket

Washer Hollow screw 51461

Upd:7/17/2022

Fuel Injection Pump

REF PART NO. QTY 116 2 117 2 118 (350455) 1 119 (350549) 1 120 4 121 2 122 2 123 2 124 1 125 1 126 (956543) 1 127 2 128 955847 2 129 (350502) 1 130 1 131 (956540) 2 132 1 133 1 134 1 135 1 136 1 137 1 138 955847 2 139 1 140 955847 1 141 940154 1 142 940280 1 143 818668 1 144 (830688) 1 145 (830679) 1 146 (830678) 4 147 (830677) 2 148 (830689) 1 149 (830690) 1 150 (830687) 1 151 (830691) X (830692) X (830693) X (830694) X (830695) X (830696) X (830697) X 152 (830680) X (830681) X (830682) X (830683) X (830684) X (830685) X (830686) X 153 (480107) 2 154 1

7742680- 23- 54149324 D42A

23 DESCRIPTION

NOTES

Gasket Shaft Key

Screw Hexagon nut Pin Screw

Hexagon nut Hexagon nut Hexagon nut Spring washer Gasket Thrust ring Regulator weight Screw Lock washer Bearing Bearing Thrust ring Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Spacer ring Spacer ring Spacer ring Spacer ring Spacer ring Spacer ring Spacer ring Plug

TH=8.6mm,8.5mm TH=9.1mm,9.0mm TH=9.6mm,9.5mm TH=10.1mm,10.0mm TH=10.6mm,10.5mm TH=11.1mm,11.0mm TH=11.6mm,11.5mm TH=1.6mm TH=1.85mm TH=2.1mm TH=2.35mm TH=2.6mm TH=2.85mm TH=3.1mm

51461

Upd:7/17/2022

Fuel Injection Pump

137

71 1 94

102

83 84

100 95 97 96

52 48

98 101

54 55

57 47

142

82 85

105

141

72 154

103

104

145

53 148 150 144 151

152

149

147 105

146

107 106

156 155 25

27 26 28 29

21 38 24

112

158

157

115 65

61 60 59 120 118

110

140 62

13 8 11 10

9 117

127

113

116

30 63

109

128 161

89 123 122

40 41

6 153

122

143

47 2 5

159

138

123

130

126

124

42 132 134

136

139

45 48

74 75

4 33

162

39 34

119

160

114

121

108

111

120

125 121

131

135 133 129

Upd:7/17/2022

51461

7742680 -23 -54149325 D42A

Fuel Injection Pump

REF PART NO. QTY 1 (4880143) 1 Injection pump 2 1 pump housing 3 (6648662) 1 Bushing 4 1 5 1 6 2 Gasket 7 1 8 4 9 4 10 4 11 4 12 4 13 4 4 (363568) 4 Washer 4 4 14 (6212447) 4 Pump element 15 (480181) 4 Spring 16 4 4 4 (6639816) 4 Spring disc 4 (6639817) 4 Spring disc (6639818) 4 Spring disc 4 (6639819) 4 Spring disc (6639820) 4 Spring disc (480187) 4 Seat 17 4 18 4 19 1 20 (6648673) 4 Delivery valve 21 (363563) 4 Sealing ring 22 (363564) 4 O-ring 23 (6648675) 4 Spring 24 (480191) 4 Plug 25 (363565) 4 Retainer 26 2 27 2 28 (956545) 2 Screw 29 941905 7 Spring washer 30 2 31 2 Gasket 32 (363576) 1 Nipple 33 1 35 1 37 8 38 (956545) 8 Screw 39 (6210962) 1 Connector (6648672) 1 Gasket 40 940100 2 Hexagon screw 41 941906 2 Spring washer 42 (363561) 1 Camshaft 43 (17133) 1 Pin 44 1 45 (181444) 1 Ball bearing (6646678) 1 Ball bearing 46 (19946) 2 Sealing ring 47 2 48 2 49 (363575) 1 Plate

DESCRIPTION

7742680- 23- 54149325

51461

D42A

NOTES

TH=3.9mm TH=4.0mm TH=4.1mm TH=4.2mm TH=4.3mm

TH=0.6mm TH=0.9mm TH=1.2mm TH=1.4mm TH=1.5mm TH=1.6mm TH=1.7mm TH=1.8mm TH=1.9mm TH=2.0mm TH=2.1mm

TH=0.1mm TH=0.2mm

Upd:7/17/2022

Fuel Injection Pump

REF PART NO. QTY 50 (480196) 2 51 941907 2 52 1 53 4 54 2 55 1 56 (480134) 1 57 1 58 1 59 (6210964) 1 60 (6210965) 1 61 1 62 1 63 1 64 1 65 1 66 1 67 (943822) 1 68 957174 1 69 (6643640) 1 71 1 72 (6210960) 1 (6210959) 1 73 3 74 1 1 75 1 76 (6210958) 1 77 (363559) 1 78 (956541) 1 79 (956540) 1 80 (350456) 1 81 1 84 (6646564) 1 86 (363577) 1 (6210957) 1 87 (956542) 1 88 941905 1 89 (350526) 1 90 1 91 (950372) 1 (6210961) 1 92 1 93 1 94 1 95 1 96 (956540) 1 97 940090 3 98 (363572) 1 99 1 100 X 101 (191038) 2 102 1 103 (350546) 2 104 955846 2 105 941906 4 106 (6646734) 1 107 956554 1 (953373) 1 108 (480117) 1 109 2 110 2 111 (480118) 1 7742680- 23- 54149325 D42A

23 DESCRIPTION

NOTES

Stud Spring washer

Thrust bearing

Cold start device Shaft

O-ring Gasket Spring Sealing washer Adjusting washer

Lock ring Lever Hex. socket screw Screw Spring Roller Roller Shaft Hex. socket screw Spring washer Spring Nut Bushing

Screw Washer Spring

Hexagon screw Screw Hexagon nut Spring washer Screw Screw Stud Hatch Gasket Gasket 51461

Upd:7/17/2022

Fuel Injection Pump

REF PART NO. QTY 112 2 113 2 114 (353390) 2 115 (363560) 1 116 2 117 2 118 (350455) 1 119 (350549) 1 120 3 121 2 122 2 123 2 124 1 125 (6648669) 1 126 (956543) 1 127 2 128 955847 2 129 (350502) 1 130 1 131 (956540) 2 132 (6648667) 1 133 1 (6210963) 1 134 1 135 (6648676) 1 136 1 137 1 138 955847 2 139 1 141 940154 1 142 818668 1 153 (480107) 2 154 1 155 (350520) 4 156 (350519) 4 157 (350522) 1 158 (350521) 1 159 (6645226) 1 160 (6648664) 1 161 (6648665) 1 162 (6648663) 1

7742680- 23- 54149325 D42A

23 DESCRIPTION

NOTES

Washer Hollow screw Gasket Shaft Key

Stop Screw Hexagon nut Pin Screw Arm Gasket Pin

Hexagon nut Hexagon nut Gasket Plug

(480195)

Fitting Nut Fitting Nipple Companion flange Sleeve Gasket Cover

51461

Upd:7/17/2022

Fuel Injector

Upd:7/17/2022

51462

7742680 -23 -54149329 D42A

Fuel Injector

REF PART NO. QTY 1 (4786463) 1 Injector 2 1 nozzle holder body 3 (242699) 1 Nut 4 (78310) 2 Pin (242007) 2 Locating pin (236956) 2 Pin 5 (242014) 1 Washer 6 (242419) 1 Washer 7 (242084) 1 Compression spring 8 (242086) 1 Nut 9 (242088) 1 Nut 10 (242700) 1 Push rod 11 (6644151) 1 Fitting 12 (78286) 1 Filter 13 (242702) 1 Gasket 14 (236777) 1 Nozzle

7742680- 23- 54149329 D42A

23 DESCRIPTION

NOTES

D=2.92mm alt D=2.93mm alt D=2.94mm alt (242493)

51462

Upd:7/17/2022

Fuel Injector

Upd:7/17/2022

51462

7742680 -23 -54149328 D42A

Fuel Injector

REF PART NO. QTY 1 784582 1 Injector 2 1 nozzle holder body 3 (242699) 1 Nut 4 (78310) 2 Pin (242007) 2 Locating pin (236956) 2 Pin 5 (242014) 1 Washer 6 (242419) 1 Washer 7 (242084) 1 Compression spring 8 (242086) 1 Nut 9 (242088) 1 Nut 10 (242700) 1 Push rod 11 (6644151) 1 Fitting 12 (78286) 1 Filter 13 (242702) 1 Gasket 14 236896 1 Nozzle

7742680- 23- 54149328 D42A

23 DESCRIPTION

NOTES

D=2.92mm alt D=2.93mm alt D=2.94mm alt

51462

Upd:7/17/2022

Fuel System

23 D42A

34B

35A

34A 36A 36A

17 35

36A 34

18 101

100

75 77 76

17 33

32 88 34

31 20

19 69

80 79

45 46

78 84 82B 85

83 81

102

108

107

96 97

104 105

103

52 51

53 49

106 42B 42A

27 48

40 38

24 60

30 29

28 60 61

110

89 90

65 66

109

6 83 93 94

14 13

8 9

11 54 58 57 59

Upd:7/17/2022

51465

7742680 -23 -54149331 D42A

Fuel System

D42A REF PART NO. QTY 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32 33 34 34A 34B 35 35A 36 36A 37 38 39

(784639)

1 Injection pump

(4780491)

1 Injection pump

(4880143)

1 Injection pump

955834 955826 941907 785822 (785599) (785535) (785750) 955538 (15219) (4780290) (191038) 941905 (784733)

3 3 3 3 1 1 1 1 3 3 1 1 1 1

Hexagon nut Hexagon nut Spring washer Gasket Hub Gear Ring Hexagon screw Washer Control arm Hexagon screw Spring washer Fuel filter

(236634) (4804330) 907132 957171 (787105) 74033 940162 940097 942336 (787063) (4804343) (845681) (4780356) 954365 25167 957178 947621 942198 (787183) (787315) 940113 955826 (787103) (4804344) 25167 (787925) 957178 (787066) (787094) (4804331) 74033 74034 957171 957171 (785470) (785471) (785824)

1 1 3 2 1 1 2 2 2 1 1 1 1 1 1 2 2 3 1 1 1 1 1 1 2 1 4 1 1 1 4 1 8 9 1 1 1

Overflow valve Nipple Gasket Gasket Screw Hollow screw Hexagon screw Washer Spring washer Tube Fuel line Fuel pipe Nipple Fitting Hollow screw Gasket Gasket Clamp Anchorage Bracket Hexagon screw Hexagon nut Fuel hose Fuel hose Hollow screw Hollow screw Gasket Cable Oil line Fuel line Hollow screw Hollow screw Gasket Gasket Delivery pipe Delivery pipe Delivery pipe

7742680- 23- 54149331 D42A

DESCRIPTION

SEE SEC. NOTES 54149325 54149325 54149325 54149325 54149325 54149325 54149325 54149325 For generating unit. 54149325 54149325 D42A PP spec. 16053, 867638. 54149325 (951743)

54149330 54149330 D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638.

D42A PP spec. 16053, 867638., MO-XXXXX/41529 D42A PP spec. 16053, 867638., MOXXXXX/41530-

D42A PP spec. 16053, 867638.

D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638.

D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638.

51465

Upd:7/17/2022

Fuel System

D42A REF PART NO. QTY DESCRIPTION 40 (785825) 1 Delivery pipe 41 (4780055) 1 Rubber ring 42 (4780054) 1 Clamp 42A 956092 1 Cross recessed screw 42B 955781 1 Hexagon nut 43 784582 4 Injector

44 45 46 47

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 82B 83 84 85 86 87 88 89

(4786463)

4 Injector

(960937) 955827 942336 4785564

8 8 8 1

4880384 (6211269) 4880294

1 Feed pump Repair kit 1 Feed pump

818668 953235 955826 941907 (781927) 957176

1 2 2 2 2 2 1 1 1 1 1 1 2 4 1 2 2 2 1 1 1 2 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 1

(780559) (954384) 954363 954355 (787167) 74033 957171 (751460) (350546) 955846 941906 942198 (818433) 818435 957176 956982 956968 (818433) (942811) 907132 957175 956968 956982 (830719) 944153 957178 (941492) 404279 (950033) 956094 955781 941906 (830744) (830720) (830743) 957178 907132 952625

7742680- 23- 54149331 D42A

Stud Hexagon nut Spring washer Feed pump

SEE SEC.

54149329 54149329 54149329 54149329

NOTES

D42A PP spec. 16053, 867638. (953265)

54149327 54149327 54149327 54149327 54149327 54149327

Gasket Stud Hexagon nut Spring washer Nipple Gasket manual speed control Hose Elbow nipple Fitting Fitting nut Nut Hollow screw Gasket Bracket Screw Hexagon nut Spring washer Clamp Fuel hose Hollow screw Gasket Fitting nut Ferrule Fuel hose Hollow screw Gasket Gasket Ferrule Fitting nut Fuel pipe Hollow screw Gasket Clamp Clamp Cross recessed screw Cross recessed screw Hexagon nut Spring washer Attaching plate Fuel pipe Hollow screw Gasket Gasket Clamp

Repl by 4880384

D42A PP spec. 16053, 867638. (785868)

Early type Early type See group 2D

MO-XXXXX/1495. MO-XXXXX/1495. MO-XXXXX/1495. MO-XXXXX/1495. MO-XXXXX/1495. MO-XXXXX/1495. MO-XXXXX/1495. MO-XXXXX/1495. MO-XXXXX/1495. MO-XXXXX/1495. MO-XXXXX/1495. MOXXXXX/1496-. MOXXXXX/1496-. MOXXXXX/1496-. MOXXXXX/1496-. D42A PP spec. 16053, 867638. MOXXXXX/1496-. D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638. MOXXXXX/1496-. MOXXXXX/1496-. MOXXXXX/1496-. MOXXXXX/1496-. MOXXXXX/1496-. MOXXXXX/1496-. MOXXXXX/1496-. 51465

Upd:7/17/2022

Fuel System

D42A REF PART NO. QTY DESCRIPTION 90 (830611) 1 Attaching brace 91 (950034) 1 Cross recessed screw 92 (940145) 2 Hexagon nut 93 940098 1 Hexagon screw (955558) 1 Hexagon screw 94 942336 1 Spring washer 940280 1 Spring washer 95 955523 1 Hexagon screw 96 955898 1 Washer 97 941907 1 Spring washer 98 955826 1 Hexagon nut 99 (823546) 1 Fuel pipe (845680) 1 Fuel pipe 100 25167 1 Hollow screw 101 18671 2 Gasket 102 4780340 1 Filter 103 (6638961) 1 Container 104 (6638962) 1 Strainer 105 (6638963) 1 Gasket 106 (6638964) 1 Bellows 107 1 cover 108 (6638967) 2 Screw 109 947620 1 Gasket 110 (242114) 1 Pressure equalizer

7742680- 23- 54149331 D42A

SEE SEC.

51465

NOTES MOXXXXX/1496-. MOXXXXX/1496-. MOXXXXX/1496-. MOXXXXX/1496-. D42A PP spec. 16053, 867638. MOXXXXX/1496-. D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638., MO-XXXXX/41529 D42A PP spec. 16053, 867638., MOXXXXX/41530D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638. Accessory., D42A PP spec. 16053, 867638. Accessory., D42A PP spec. 16053, 867638. Accessory., D42A PP spec. 16053, 867638. Accessory., D42A PP spec. 16053, 867638. Accessory., D42A PP spec. 16053, 867638. Accessory., D42A PP spec. 16053, 867638. Accessory., D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638., Early type D42A PP spec. 16053, 867638., Early type

Upd:7/17/2022

Air Filter and Installation Components

D42A

Upd:7/17/2022

49635

7742680 -26 -54149321 D42A

Air Filter and Installation Components

D42A REF PART NO. QTY 1 (787797) 1 Bracket 2 955531 2 Hexagon screw 3 955526 2 Hexagon screw 4 941907 4 Spring washer 5 (4708884) 2 Tensioning band 6 (787383) 1 Air cleaner 7 (4785610) 1 Air filter insert 7A 4785611 1 Filter 8 (4779055) 1 Cover 8A 963106 1 Lock nut 9 940132 2 Hexagon screw 10 955894 2 Washer 11 955782 2 Hexagon nut 12 (787329) 1 Tube 13 (787328) 1 Rubber sleeve 14 943482 1 Hose clamp 15 943480 1 Hose clamp 16 16218 1 Elbow nipple 17 191095 1 Nipple 18 842037 1 Pressure drop indica 19 (795619) 1 Pre-cleaner 20 (787375) 1 Junction pipe 21 955295 1 Hexagon screw 22 955894 1 Washer 23 955782 1 Hexagon nut 24 925255 1 O-ring 25 955513 4 Hexagon screw 26 941906 4 Spring washer

7742680- 26- 54149321 D42A

DESCRIPTION

49635

Upd:7/17/2022

Air Filter and Installation Components Earlier Prod

D42A

Upd:7/17/2022

51476

7742680 -26 -54149319 D42A

Air Filter and Installation Components Earlier Prod

D42A REF PART NO. QTY 1 (784048) 1 Air cleaner 2 (362101) 1 Insert 3 (362100) 1 Cover 4 (362102) 1 Dust cover 5 (362103) 1 Clamp 6 (79884) 1 Hose 7 943480 2 Hose clamp 8 (784646) 1 Cover 9 955658 4 Hexagon screw 10 941907 4 Spring washer 11 940094 4 Hexagon screw 12 941906 4 Spring washer 13 842037 1 Pressure drop indica 14 191095 1 Nipple 15 (4707456) 1 Tube 16 925093 1 O-ring 17 (4708000) 1 Bracket 18 940136 4 Hexagon screw 19 941907 4 Spring washer 20 (830637) 1 Bracket 21 (830636) 1 Intermediate pipe 22 925093 1 O-ring 23 955560 1 Hexagon screw 24 (955579) 1 Hexagon screw 25 940280 1 Spring washer 26 941911 1 Spring washer 27 (830638) 1 Stay 28 823196 1 Spacer sleeve 29 940115 1 Hexagon screw 30 942336 1 Spring washer

DESCRIPTION

7742680- 26- 54149319

51476

D42A

NOTES

(951797)

(752715)

Upd:7/17/2022

Cooling System, Induction and Exhaust Manifold

26 D42A

Upd:7/17/2022

51474

7742680 -26 -54149322 D42A

Cooling System, Induction and Exhaust Manifold

D42A REF QTY 1

DESCRIPTION

1 thermostat and water pump with installation components

1 belt stretcher and installation components

1 radiator and installation components SPEC.9969

1 fan- and belt protection with installation components SPEC.9969

1 fan- and belt protection with installation components SPEC.867113,867131,16053,867638

1 oil cooler and installation components

1 induction- and exhaust manifold

1 air filter and installation components late type

1 air filter and installation components early type

7742680- 26- 54149322 D42A

NOTES

See group 3

1 radiator and installation components SPEC.867113,867131,16053,867638

SEE SEC. 54149311 54149311 54149311 54149311 54149311 54149311 54149311 54149311 54149311

51474

54149316 54149316 54149316 54149316 54149316 54149316 54149316 54149316 54149316 54149316 54149316 54149316 54149316 54149316 54149316 54149316 54149317 54149317 54149318 54149318 54149321 54149321 54149321 54149321 54149321 54149321

Upd:7/17/2022

Cooling Water Pump: 787186

26 D42A

14 6

13 4

Upd:7/17/2022

49663

7742680 -26 -54149312 D42A

Cooling Water Pump: 787186

D42A REF PART NO. QTY DESCRIPTION 1 787186 1 Water pump 2 1 housing 3 787184 1 Shaft 4 5 6 7 8 9 10 11 12 13 14 15

914449 11136 (181473) 773654 1545283 421306 785505 180759 952357 (914524) (785787) (910396) 754569

7742680- 26- 54149312 D42A

3 Snap ring 1 Ball bearing 1 Ball bearing 1 Deflector ring 1 Sealing ring 1 Wear ring 1 Impeller 1 Plug 1 Plug 1 Snap ring 1 Pulley 2 Spacer ring 1 Overhaul kit

SEE SEC.

NOTES Water pump shaft length=203mm. D42A PP spec. 16053, 867638. Shaft and spacer ring 910396 replaces early type without spacer ring, L=203mm

(1542833)

54149311

49663

Upd:7/17/2022

Cooling Water Pump: 787284

26 D42A

14 6

13 4

Upd:7/17/2022

49663

7742680 -26 -54149314 D42A

Cooling Water Pump: 787284

D42A REF PART NO. QTY DESCRIPTION 1 787284 1 Water pump 2 1 housing 3 787184 1 Shaft 4 5 6 7 8 9 10 11 13 14 15

914449 11136 (181473) 773654 1545283 421306 785505 914170 (914524) (785787) (910396) 754569

7742680- 26- 54149314 D42A

SEE SEC.

3 Snap ring 1 Ball bearing 1 Ball bearing 1 Deflector ring 1 Sealing ring 1 Wear ring 1 Impeller 1 Lubricating nipple 1 Snap ring 1 Pulley 54149311 2 Spacer ring 1 Overhaul kit

NOTES D42A PP spec. 16053, 867638. Shaft and spacer ring 910396 replaces early type without spacer ring, L=203mm

(1542833)

49663

Upd:7/17/2022

Cooling Water Pump: 787187

26 D42A

14 6

13 4

Upd:7/17/2022

49663

7742680 -26 -54149313 D42A

Cooling Water Pump: 787187

D42A REF PART NO. QTY 1 1 2 1 3 (787185) 1 4 5 6 7 8 9 10 11 12 13 14 15

914449 11136 (181473) 773654 1545283 421306 785505 180759 952357 (914524) (785787) (910396) (875463)

7742680- 26- 54149313 D42A

DESCRIPTION

SEE SEC.

housing Shaft

3 Snap ring 1 Ball bearing 1 Ball bearing 1 Deflector ring 1 Sealing ring 1 Wear ring 1 Impeller 1 Plug 1 Plug 1 Snap ring 1 Pulley 2 Spacer ring 1 Repair kit

NOTES Special model,water pump shaft length=153mm. D42A PP spec. 16053, 867638. Shaft and spacer ring 910396 replaces early type without spacer ring, L=153mm

(1542833)

54149311

49663

Upd:7/17/2022

Induction-and Exhaust Manifold

D42A

Upd:7/17/2022

51471

7742680 -26 -54149318 D42A

Induction-and Exhaust Manifold

D42A REF PART NO. QTY 1 (787951) 1 Tube 2 192114 1 Plug 191026 2 Plug 3 957185 1 Gasket 4 785445 1 Gasket 5 940161 8 Hexagon screw 6 941907 8 Spring washer 7 1 air filter 8 (785418) 1 Exhaust pipe 9 4804248 2 Gasket 10 (953488) 4 Stud 953490 4 Stud 11 943152 4 Nut 946420 4 Lock nut 12 (740652) 1 Flange 13 4804247 1 Gasket 14 953257 4 Stud 15 955827 4 Hexagon nut 16 942336 4 Spring washer 17 (830631) 1 Exhaust hose 18 4804247 1 Gasket 19 (787730) 1 Spark arrester 20 (786851) 1 Rain cap 21 4804247 1 Gasket 22 940115 4 Hexagon screw 23 955950 4 Toothed washer 24 (820978) 1 Muffler 25 820905 2 Flange 26 807578 2 Gasket 27 (955367) 8 Hexagon screw 28 955785 8 Hexagon nut 29 941912 8 Spring washer 30 940097 4 Washer

7742680- 26- 54149318 D42A

DESCRIPTION

SEE SEC.

NOTES

54149319 (787454) D42A PP spec. 16053, 867638.

No longer used (740655)

(740655) (748226) (739578) (740655)

51471

Upd:7/17/2022

Oil Cooler, Side Mounted with Installation Components

26 D42A

5 22 1 8 9

16 15

7 3 17

13 12

Upd:7/17/2022

51473

7742680 -26 -54149317 D42A

Oil Cooler, Side Mounted with Installation Components

D42A REF PART NO. QTY DESCRIPTION 1 787062 1 Oil cooler 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

192134 820436 926039 (787113) 943368 943473 961606 (785816) 926033 (4804523) (785899) 959240 940109 926040 955535 955950 6612598 (4804681) 180759 942590 943369 943473

1 1 1 1 X 2 1 1 1 1 1 2 2 1 2 2 1 1 1 1 X 2

7742680- 26- 54149317 D42A

Plug Drain cock O-ring Nipple Rubber hose Hose clamp Hose nipple Nipple O-ring Bracket Cover Hex. socket screw Toothed washer O-ring Hexagon screw Toothed washer Oil filter Oil cooler Plug Elbow nipple Rubber hose Hose clamp

NOTES Replaced by 1ea 4804681 oil cooler, 1ea 942590 angle connection, 45mm 943369 hose and 2ea 943473 hose clamp., Early type MO-XXXXX/41529 MOXXXXX/41530-

L=220mm

(785798) For engine without oil cooler.

See group 2A Late type

L=45mm

51473

Upd:7/17/2022

Radiator and Fan with Inst.comps Spec.867113, 867131, 16053, 867638

D42A

Upd:7/17/2022

51475

7742680 -26 -54149316 D42A

Radiator and Fan with Inst.comps Spec.867113, 867131, 16053, 867638

D42A REF PART NO. QTY 1 (821160) 1 Radiator 2 342099 1 Safety valve 3 (344753) 1 Radiator cap 4 820436 1 Drain cock 5 954305 X Tube 6 954365 1 Fitting 7 954357 1 Fitting nut 8 952075 1 Plug 9 (830741) 1 Pipe elbow 10 943372 X Rubber hose (949481) X Rubber hose 11 943480 2 Hose clamp 12 82744 1 Shut-off cock 180759 1 Plug 13 943372 X Rubber hose 14 943478 2 Hose clamp 15 (785621) 1 Pipe elbow 16 (785622) 1 Gasket 17 955525 2 Hexagon screw 18 941907 2 Spring washer 19 (830742) 1 Coolant pipe 20 944386 X Rubber hose 21 994560 4 Hose clamp 22 943368 X Rubber hose (946050) X Hose 23 943473 2 Hose clamp 943472 2 Hose clamp 24 192618 X Hose 25 (341907) 2 Attaching plate 26 (341909) 1 Attaching plate 27 823381 4 Rubber cushion 28 940135 7 Hexagon screw 29 (899990) 7 Washer 30 941907 7 Spring washer 31 (820779) 1 Pillar 32 (820781) 1 Pillar 33 940115 6 Hexagon screw 955535 2 Hexagon screw 34 955827 8 Hexagon nut 35 942336 8 Spring washer 36 (821052) 1 Cross stay 37 955523 4 Hexagon screw 38 955894 4 Washer 39 941907 4 Spring washer 40 310708 1 Fan 41 940135 4 Hexagon screw 42 941907 4 Spring washer 43 (830666) 1 Fan guard 44 955559 1 Hexagon screw 955527 1 Hexagon screw 45 940280 1 Spring washer 941907 1 Spring washer 46 955531 1 Hexagon screw 940115 1 Hexagon screw 47 955894 1 Washer 48 (821865) 1 Fan shroud 49 (823682) 1 Sealing cloth 50 821707 2 Sealing strip 51 955524 10 Hexagon screw 52 (899990) 10 Washer 53 941907 10 Spring washer 54 (830664) 1 Hose 55 943480 1 Hose clamp 7742680- 26- 54149316 D42A

DESCRIPTION

SEE SEC.

NOTES

L=195mm (954350)

L=90mm D42A PP spec. 16053, 867638., L=110mm (951797) MO-XXXXX/41529 MOXXXXX/41530 (951794)

L=90+90mm (951791) L=500mm D42A PP spec. 16053, 867638., L=500mm (951789) D42A PP spec. 16053, 867638. L=1400mm

L=25mm L=32mm

D=540mm

D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638.

(951797) 51475

Upd:7/17/2022

Radiator and Fan with Inst.comps Spec.867113, 867131, 16053, 867638

D42A REF PART NO. QTY DESCRIPTION 56 943479 1 Hose clamp 57 (180101) 1 T-nipple 58 1 oil cooler 59 1 water pump 60 1 thermostat housing 820506 1 Spacer sleeve

7742680- 26- 54149316 D42A

SEE SEC.

NOTES (951795)

54149317 54149314 54149311 54149311

51475

D42A PP spec. 16053, 867638.

Upd:7/17/2022

Radiator and Fan with Installation Components, Spec.9969

D42A

Upd:7/17/2022

51472

7742680 -26 -54149315 D42A

Radiator and Fan with Installation Components, Spec.9969

D42A REF PART NO. QTY DESCRIPTION 1 1 2 (4708594) 1 Fan shroud 3 955113 18 Cross recessed screw 4 334687 1 Cover 5 (4706883) 1 Local part 6 (728034) 1 Support 7 955535 4 Hexagon screw 8 942336 4 Spring washer 9 (716065) 4 Rubber cushion 10 (728117) 2 Fitting 11 2 6 12 955535 4 Hexagon screw 13 942336 4 Spring washer 14 955535 2 Hexagon screw 15 942336 2 Spring washer 16 2 17 (180101) 1 T-nipple 18 952069 1 Plug 19 943368 X Rubber hose 20 943472 2 Hose clamp 21 (4785476) 1 Fan 22 955524 4 Hexagon screw 23 941907 4 Spring washer 24 (785621) 1 Pipe elbow 25 (785622) 1 Gasket 26 955525 2 Hexagon screw 27 941907 2 Spring washer 28 (751501) 1 Pipe elbow 29 82745 1 Shut-off cock 30 952358 1 Plug 31 952977 2 Radiator hose 32 943479 2 Hose clamp 33 943479 2 Hose clamp 34 (751299) 1 Radiator hose 35 994562 1 Hose clamp 36 943478 1 Hose clamp 37 1 thermostat housing 38 1 water pump

7742680- 26- 54149315 D42A

SEE SEC.

NOTES Replaced by 1ea 4804105, 1ea 350578.

TH=1mm TH=2mm

L=370mm

For engine without oil cooler. L=60mm (951795) (951795) (951793) (951794) 54149311 54149314

51472

Upd:7/17/2022

Thermostat and Water Pump with Installation Components

26 D42A

9 15

12 15 11

2 8

6 5

Upd:7/17/2022

49637

7742680 -26 -54149311 D42A

Thermostat and Water Pump with Installation Components

D42A REF PART NO. QTY 1

787186

DESCRIPTION

1 Water pump 1

2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20

787284

1 Water pump

785612 955530 941907 955526 940136

1 1 1 5 1

Gasket Hexagon screw Spring washer Hexagon screw Hexagon screw

941907

5 1 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1 2 2 2

Spring washer pulley 54149314 V-belt V-belt V-belt Housing 54149315 Thermostat housing Sealing ring Plug Plug Gasket Hexagon screw Hexagon screw Hexagon screw Spring washer Thermostat kit Sealing ring Tube Hexagon screw Hexagon screw Spring washer

958369 958365 958374 (785748) (787900) 785556 952358 192154 785773 940156 955540 955541 942336 (875786) 785557 (787022) 955539 955540 942336

7742680- 26- 54149311 D42A

SEE SEC. NOTES 54149314 54149314 54149314 54149314 54149314 54149314 54149314 Water pump shaft length=203mm., Repl by 787284 54149314 54149314 Special model,water pump shaft length=153mm. 54149314 54149314 D42A PP spec. 16053, 867638. 54149314

Special model,water pump shaft length=153mm., D42A PP spec. 16053, 867638., L=64mm

Spec.9969, 867113., L=1350mm Spec. 867131., D42A PP spec. 16053, 867638., L=1250mm Special model,water pump shaft length=153mm., L=1475mm D42A PP spec. 16053, 867638.

D42A PP spec. 16053, 867638.

Special model,water pump shaft length=153mm., L=76mm

D42A PP spec. 16053, 867638.

49637

Upd:7/17/2022

Manual Speed Control

27 D42A

17 16

14 15

13 12

6 5

11 3

8 9 7

Upd:7/17/2022

51448

7742680 -27 -54149335 D42A

Manual Speed Control

D42A REF PART NO. QTY DESCRIPTION 1 (820989) 1 Control rod 2 (899543) 1 Cube 3 (88333) 1 Compression spring 4 26694 1 Ball 5 951670 3 E-circlip 941907 4 Spring washer 6 7 (822488) 1 Control sleeve 8 (822487) 1 Piston 9 (836791) 1 Compression spring 10 951668 1 E-circlip 11 (191150) 2 Spring washer 955892 1 Washer 941906 1 Spring washer 12 (830612) 1 Anchorage (844827) 1 Bracket 13 940133 2 Hexagon screw 14 955950 2 Toothed washer 15 (4780290) 1 Control arm 16 (191038) 1 Hexagon screw 17 941905 1 Spring washer 18 1 stop solenoid and installation components

7742680- 27- 54149335 D42A

51448

SEE SEC.

NOTES

D42A PP spec. 16053, 867638.

D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638. D42A PP spec. 16053, 867638.

See group 2C

54149334 54149334

Upd:7/17/2022

Stop Solenoid and Installation Components.

D42A

Upd:7/17/2022

51449

7742680 -27 -54149334 D42A

Stop Solenoid and Installation Components.

D42A REF PART NO. QTY DESCRIPTION 1 881277 1 Stop solenoid 881532 1 Magnet 1 881531 1 Magnet 2 (830618) 1 Bracket 3 (830617) 1 Rod 4 (830619) 1 Protecting plate 5 10842 1 Ball joint 6 955550 2 Hexagon screw 7 940158 1 Hexagon screw 8 955523 2 Hexagon screw 940135 2 Hexagon screw 940161 2 Hexagon screw 940186 2 Hexagon screw 9 (663151) 1 Bushing 10 (955856) 2 Nut 11 955857 1 Hexagon nut 12 941909 2 Spring washer 13 941906 1 Spring washer 14 941907 4 Spring washer 15 (803657) 2 Spacer sleeve 16 820508 1 Spacer sleeve 824205 1 Spacer sleeve 17 955826 4 Hexagon nut 18 (830630) 1 Control arm 19 (956542) 1 Hex. socket screw 20 941905 1 Spring washer 21 1 spring

NOTES Replaced by 1ea 881532,1 ST 881191,1 ST 843401., 24V early type 24V later prod Replaced by 1ea 881531,1 ST 881191,1 ST 843401., 12V early type 12V later prod

7742680- 27- 54149334

51449

D42A

L=16mm L=0.875'' (22mm) For engine with water cold exhaust manifold., L=45mm For engine with water cold exhaust manifold., L=38mm

L=28mm For engine with water cold exhaust manifold., L=20mm

Replaced by 1ea 843401, 1ea 845851, 1ea 961248., Early type

Upd:7/17/2022

Alternator

Upd:7/17/2022

46171

7742680 -30 -54149337 D42A

Alternator

REF PART NO. QTY 1 (827348) 1 Alternator 2 (827559) 1 Cover 3 (827560) 1 Mounting kit 4 (825531) 1 Gasket 5 (825532) 1 Diode retainer 6 (825566) 1 Set 7 (821723) 1 Carbon brush 8 (827558) 1 Screw kit 9 1 housing 10 (1560922) 1 Seal 11 (827562) 1 Screw kit 12 (827563) 1 Diode retainer 13 (1517037) 1 Diode retainer 14 1 stator 15 (825923) 1 Rotor 16 1 bearing 17 181875 1 Ball bearing 18 (480655) 1 Repair kit 19 1 end cover 20 (465033) 1 Guide 21 (820460) 1 Fan 22 (1560928) 1 Mounting kit

DESCRIPTION

7742680- 30- 54149337

46171

D42A

NOTES 14V 38A

Upd:7/17/2022

Alternator

Upd:7/17/2022

46167

7742680 -30 -54149339 D42A

Alternator

REF PART NO. QTY 1 (847604) 1 Alternator 2 (848400) 1 Rotor 3 (848401) 1 Field winding 4 (838916) 1 Shaft set 5 (838917) 1 Fan 6 (838914) 1 End plate 7 848402 1 Ball bearing 8 (838915) 1 End plate 9 (840625) 1 Mounting kit 10 840626 1 Screw kit 11 6212687 1 Diode retainer 12 838919 1 Retainer 13 (840630) 1 Ball bearing 14 (840631) 1 Protecting casing 15 840633 1 Governor 16 840632 1 Brush retainer 17 840634 1 Guide 18 840638 1 Charge distributor 19 955781 1 Hexagon nut 20 949607 1 Spring washer 21 955780 1 Hexagon nut 22 941905 1 Spring washer

7742680- 30- 54149339 D42A

30 DESCRIPTION

NOTES 14V 35A

For charging of 2 batteries. +

46167

Upd:7/17/2022

Alternator

10 24

22 16 2

12 13

Upd:7/17/2022

49585

7742680 -30 -54149341 D42A

Alternator

REF PART NO. QTY 1 1502372 1 Alternator 2 (1517035) 1 Housing 3 (465033) 1 Guide 4 (825522) 1 Housing 5 (1560922) 1 Seal 6 (1518415) 1 Stator 7 (827563) 1 Diode retainer 8 (821712) 1 Set 9 (1517037) 1 Diode retainer 10 (827568) 1 Screw kit 4 bolt 4 Retainer 11 (273506) 1 Diode 3 diode (273507) 1 Diode 3 diode 12 (1517038) 1 Rotor 13 1 ball bearing 14 181875 1 Ball bearing 15 (480655) 1 Repair kit 16 (1517041) 1 Fan 17 (1560928) 1 Mounting kit 18 1 Screw kit 19 (827565) 1 Cover 20 (827566) 1 Mounting kit 21 (825531) 1 Gasket 22 (1517039) 1 Retainer 23 (273509) 1 Mounting kit 24 (825527) 1 Carbon holder 25 (352749) 1 Repair kit 26 (1517046) 1 Capacitor

DESCRIPTION

7742680- 30- 54149341

49585

D42A

NOTES 28V 45A

(1517036) +

Upd:7/17/2022

Alternator

Upd:7/17/2022

46167

7742680 -30 -54149340 D42A

Alternator

REF PART NO. QTY 1 847561 1 Alternator 2 (838912) 1 Rotor 3 838913 1 Stator 4 (838916) 1 Shaft set 5 (838917) 1 Fan 6 (838914) 1 End plate 7 838918 1 Ball bearing 8 (838915) 1 End plate 9 (840625) 1 Mounting kit 10 840626 1 Screw kit 11 6212687 1 Diode retainer 12 838919 1 Retainer 13 (840630) 1 Ball bearing 14 (840631) 1 Protecting casing 15 847713 1 Governor 16 840632 1 Brush retainer 17 840634 1 Guide 18 840638 1 Charge distributor 19 955781 1 Hexagon nut 20 949607 1 Spring washer 21 955780 1 Hexagon nut 22 941905 1 Spring washer

7742680- 30- 54149340 D42A

30 DESCRIPTION

NOTES 28V 30A

For charging of 2 batteries. +

46167

Upd:7/17/2022

Alternator

Upd:7/17/2022

46171

7742680 -30 -54149338 D42A

Alternator

REF PART NO. QTY 1 827349 1 Alternator 2 (827559) 1 Cover 3 (827560) 1 Mounting kit 4 (825531) 1 Gasket 5 (825532) 1 Diode retainer 6 (825566) 1 Set 7 (821723) 1 Carbon brush 8 (827558) 1 Screw kit 9 1 housing 10 (1560922) 1 Seal 11 (827562) 1 Screw kit 12 (827563) 1 Diode retainer 13 (1517037) 1 Diode retainer 14 1 stator 15 (827040) 1 Rotor 16 1 bearing 17 181875 1 Ball bearing 18 (480655) 1 Repair kit 19 1 end cover 20 (465033) 1 Guide 21 (820460) 1 Fan 22 (1560928) 1 Mounting kit 23 (821725) 1 Suppressor

DESCRIPTION

7742680- 30- 54149338

46171

D42A

NOTES 28V 25A

Upd:7/17/2022

Battery Container and Installation Comps. Power Pack

30 D42A

29 28 10

13 11 15

17 18

32 27 17 31 22

23 21

Upd:7/17/2022

46750

7742680 -30 -54149357 D42A

Battery Container and Installation Comps. Power Pack

D42A REF PART NO. QTY 1 (846295) 2 Bracket 2 955338 4 Hexagon screw 3 940280 4 Spring washer 4 955340 4 Hexagon screw 5 940280 4 Spring washer 6 961971 2 Plug 7 1587691 1 Battery box 8 1587694 1 Cover 9 (846285) 2 Bracket 10 955318 2 Hexagon screw 11 941908 2 Spring washer 12 846284 2 Washer 13 (1587713) 2 Bracket 14 955784 8 Hexagon nut 15 940280 8 Spring washer 16 961970 2 Plug 17 955272 4 Hexagon screw 18 946035 4 Lock nut 19 (1587695) 1 Bracket 20 1587698 1 Main switch 21 1587017 1 Main switch 22 1582293 1 Bellows 23 1581000 1 Pin 24 (942936) X Electric cable 25 (942936) X Electric cable 26 (942936) X Electric cable 27 (942936) X Electric cable 28 X X 29 (948795) 1 Square head screw 30 (948794) 1 Hexagon nut 31 X 32 (948794) X Hexagon nut

DESCRIPTION

7742680- 30- 54149357

46750

D42A

NOTES

(961960)

L=250mm L=125mm L=850mm L=1900mm +

Upd:7/17/2022

Cables and Cable Terminals

30 D42A

Upd:7/17/2022

48336

7742680 -30 -54149359 D42A

Cables and Cable Terminals

D42A REF PART NO. QTY DESCRIPTION 1 954443 X Electric cable 954444 X Electric cable 954445 X Electric cable (954446) X Electric cable (954447) X Electric cable (954448) X Electric cable (954449) X Electric cable (954450) X Electric cable (961795) X Electric cable, cable

3 4

6 7

8 9

954451 (954452) (954453) (954455) (954456) (954458) 954461 (954464) (954465) 954467 954469 (954471) 954485 (954500) 954502 (185501) (185504) (185506) (185507) (185509) 948210 (335146) 942659 942660 (942558) (942661) (942662) 182010 190128 182008 (941412) (956924) (881516) 881492 881493 881508 881494 881504 881506 881495 881496 (881497) 881498 881500 881501 881502 940337 (949591)

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Hose Hose Hose Hose Outer casing Cable tie Cable tie Terminal block Terminal block Terminal block Terminal block Terminal block Coupling piece Coupling piece Coupling piece Coupling piece Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal

881483 881484 881485 881486

X X X X

Terminal Terminal Terminal Terminal

7742680- 30- 54149359 D42A

NOTES RK 1,5mm², brown RK 1,5mm², red RK 1,5mm², yellow RK 1,5mm², green RK 1,5mm², blue RK 1,5mm², grey RK 1,5mm², ivory RK 1,5mm² Ivory/blue RK 2,5mm², black RK 2,5mm², brown RK 2,5mm², red RK 2,5mm², green RK 2,5mm², blue RK 2,5mm², ivory RK 4mm², red RK 4mm², blue RK 4mm², grey RK 6mm², black RK 6mm², red RK 6mm², green RK 16mm², red RK 25mm², red RK 35mm², red D=9mm, i.d=8mm D=11,5mm, i.d=8mm D=6mm, i.d=5mm D=11mm, i.d=10mm D=19mm, i.d=15mm Nylon Al 4-way. 6-Way 8-way. 10-WAY. 12-way. 2-way., Max 15mm² 5-way., Max 15mm² 6-Way, Max 15mm² 3-way., Max 20mm² For cable area 0,5-1,5 mm², I.d=3,7mm D=5,6mm For cable area 0,5-1,5 mm², I.d=3,5mm D=5,5mm For cable area 1,5-2,5mm²., I.d=4,3mm D=8,7mm For cable area 1,5-2,5mm²., I.d=5,2mm D=8,7mm For cable area 1,5-2,5mm²., I.d=6,7mm D=11,9mm For cable area 1,5-2,5mm²., I.d=8,3mm D=11,9mm For cable area 1,5-2,5mm²., I.d=10,5mm D=15,9mm For cable area 3,0-6,0mm²., I.d=4,3mm D=9,5mm For cable area 3,0-6,0mm²., I.d=5,2mm D=9,5mm For cable area 3,0-6,0mm²., I.d=6,7mm D=12,7mm For cable area 3,0-6,0mm²., I.d=8,3mm D=12,7mm For cable area 3,0-6,0mm²., I.d=10,5mm D=15,4mm For cable area 10,5-16,0mm²., I.d=5,2mm D=15,9mm For cable area 10,5-16,0mm²., I.d=6,7mm D=15,9mm For cable area 10,5-16,0mm²., I.d=8,3mm D=15,9mm For cable area 10,5-16,0mm²., I.d=10,5mm D=15,9mm For cable area 6,5-10,5mm²., I.d=4,3mm D=8mm I.d=4,3mm D=8mm For cable area 1,5-2,5mm²., L=7,7mm b=7,6mm For cable area 3,0-6,0mm²., L=7,7mm b=7,6mm For cable area 1,5-2,5mm²., L=7,7mm b=7,6mm For cable area 3,0-6,0mm²., L=7,7mm b=7,6mm 48336

Upd:7/17/2022

Cables and Cable Terminals

D42A REF PART NO. QTY DESCRIPTION 10 881491 X Terminal 11 881487 X Terminal 881488 X Terminal 12 881518 X Terminal 13 (881509) X Terminal (881505) X Terminal (881511) X Terminal 14 942429 X Terminal 15 (956956) X Splice 956958 X Splice 956960 X Splice 16 829311 X Terminal 944485 X Terminal 17 959046 X Housing 18 76614 X Protective cap (855281) X Protecting sleeve 19 673580 X Terminal cover 20 941269 X Plug 21 958213 X Housing 22 958212 X Housing 23 (941104) X Housing 24 (941105) X Housing 25 945830 X Socket housing 26 945831 X Tab housing 27 1214948 X Housing 28 (949181) X Receptacle housing X Housing 29 (1576005) X Rubber cover (1573077) X Casing

7742680- 30- 54149359 D42A

NOTES For cable area 1,5-2,5mm²., L=7,7mm b=7,6mm For cable area 1,5-2,5mm²., L=15,7mm b=6,3mm For cable area 3,0-6,0mm²., L=15,7mm b=6,3mm For cable area 1,5-2,5mm²., L=10mm b=6,3mm For cable area 1,5-2,5mm²., I.d=4,4mm D=9,8mm For cable area 1,5-2,5mm²., I.d=5,2mm D=8,7mm For cable area 3,0-6,0mm²., I.d=4,4mm D=8mm For cable area 1,5-2,5mm²., I.d=1,8mm L=14,4mm For cable area 0,5-1,5 mm², L=26mm For cable area 1,5-2,5mm²., L=26mm For cable area 3,0-6,0mm²., L=28mm I.d=5,2mm b=6,35mm I.d=5,2mm b=6,3mm s I.d=9mm (841234) D=25mm 4-way. 4-way. 8-way. 8-way. 11-way. 11-way. 5-way. 5-way. 1-way.

48336

Upd:7/17/2022

Connecting Box and Interm.relay with Installation Components

D42A

Upd:7/17/2022

51469

7742680 -30 -54149336 D42A

Connecting Box and Interm.relay with Installation Components

D42A REF PART NO. QTY 1 960144 1 Washer 2 11433 3 Fuse 3 943905 1 Fuse 4 (304307) 1 Fuse holder 5 950021 2 Cross recessed screw 6 (191206) 1 Fuse holder cover 7 (821110) 1 Terminal block 8 (950011) 2 Cross recessed screw 9 (830749) 1 Electrical distribut 10 (950034) 4 Cross recessed screw 11 941905 4 Spring washer 12 (821044) 1 Cover 13 950024 2 Cross recessed screw 14 (822783) 2 Protecting bushing 15 870451 1 Relay 16 (950019) 2 Cross recessed screw 17 941905 2 Spring washer 18 1 connecting bar 19 (830635) 1 Bracket

7742680- 30- 54149336 D42A

DESCRIPTION

NOTES 8A 25A

No longer used

51469

Upd:7/17/2022

Electrical System and Instrument

30 D42A

67 70

75 76 66

48 42

51 50

46 47 71

20 18

69 5

49 62 59

19 21

79 54

61 60

33 34

56 57

83 40

38 63 39

32 15 17

14 16

12 13 11 4

81 29 7 24

31 30

44 45

Upd:7/17/2022

51470

7742680 -30 -54149358 D42A

Electrical System and Instrument

D42A REF PART NO. QTY 1 (827348) 1 Alternator (847604)

1 Alternator

827349

1 Alternator

847561

1 Alternator

1502372

1 Alternator

(847605) (845972) (785874) 958369 958365

1 1 1 1 1

958374

1 V-belt

6 7

(787023) (830647)

1 Bracket 1 Bracket

8 9 10 11

955566 941909 (955836) (787028)

1 2 1 1 1

2 3 4 5

12 13 14 15 16 17 18 19 20 21 22 23 24

DESCRIPTION

SEE SEC. 54149341 54149341 54149341 54149341 54149341 54149341 54149341 54149341 54149341 54149341

Governor Stop dog Pulley V-belt V-belt

28V 30A D42A PP spec.16053, 867638., 28V 45A

Spec. 9969, 867113., L=1350mm Spec. 867131., D42A PP spec.16053, 867638., L=1250mm SpecIAL MODEL,cooling water pump shaft LENGTH=153mm., L=1474mm SpecIAL MODEL,cooling water pump shaft LENGTH=153mm.

SpecIAL MODEL,cooling water pump shaft LENGTH=153mm.

1 Hexagon screw 1 Hexagon screw

942336 940186 955894 941907 955826 899709 956091 941906 820917 955525 941907

1 1 1 1 1 3 6 6 2 2 2 1

SpecIAL MODEL,cooling water pump shaft LENGTH=153mm.

Spring washer Hexagon screw Washer Spring washer Hexagon nut Vibration damper Cross recessed screw Spring washer Spacer sleeve Hexagon screw Spring washer 54149349 54149349 54149349 54149349 54149349 54149349 54149349 54149349 54149349 54149349 54149349 54149349 54149349 54149349 54149349 54149349 54149349 54149349

(843511)

1 Starter motor

847306

1 Starter motor

842774

1 Starter motor

843510

1 Starter motor

847307

1 Starter motor 1

D42A

28V 25A

Hexagon screw Spring washer Nut Tensioner

940114 955541

(4880691)

1 Starter motor

(830604) 943484 (823700) (823700)

1 1 X X

7742680- 30- 54149358

14V 35A

(843547) 12V (823480) 24V

25 26 27 28

NOTES 14V 38A

Protection Hose clamp Rubber moulding Rubber moulding

12V repl by 842775 12V repl by 843511 12V repl by 847306 12V 24V repl by 843510 24V

D42A PP spec.16053, 867638., 24V 24V

(951801) L=140mm L=190mm 51470

Upd:7/17/2022

Electrical System and Instrument

D42A REF PART NO. QTY DESCRIPTION 29 (922028) 3 Stud 30 (955848) 3 Hexagon nut 31 942336 3 Spring washer 32 (823412) 1 Starter motor 33 827150 1 Sensor 34 11996 1 Gasket 35 881432 1 Sensor 36 843812 1 Pressure switch 37 942490 1 T-nipple 38 1 connecting box 39 1 stop solenoid 40 822858 1 Thermo monitor 822859

1 Switch

(837500) (837501)

1 Thermo monitor 1 Thermo monitor

41 42 43 44 45 46 47

(951974) (830626) (955745) (955852) 941912 (844957) 845479

1 1 1 1 1 1 1

Spring pin Bracket Hexagon screw Hexagon nut Spring washer Hour recorder Hour recorder, hour meter

48 49 50 51 52

850420 955827 955535 942336

1 1 1 1 X X

Horn Hexagon nut Hexagon screw Spring washer instrument panel instrument panel and installation comp irrigation unit

SEE SEC.

Components not stocked as spare.

54149336 See group 2D PCI,circuit broken at 93°C.engine with automatic stopp or larm system. PCI,circuit closes again at 86,1°C.engine with double thermoswitch control. Fenwal,circuit closes again at 92°.spec.9969 alt. Fenwal,circuit closes again at 96°C.spec.9969 alt.

Electrical hour counter., (815138) 24V Electrical hour counter., (837769) 12V repl by 845479

54149352 54149352 54149352 54149352

53 54 55 56 57 58 59 60 61 62 63

1507899 (821190) 950145 941906 955825 899709 941906 956092 (11163) (941640) (830657) 948211

1 2 2 2 2 2 2 2 2 2 1 X 2

Engine speed sensor Anchorage Cross recessed sunk Spring washer Hexagon nut Vibration damper Spring washer Cross recessed screw Washer Screw Cable trunk cables and terminals Cable tie

64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79

823024 822551 1544092 914533 914462 (830733) 953354 941911 955828 940114 942336 (830721) 955531 955894

1 1 1 1 1 1 1 1 1 3 3 1 1 1

Intermediate lever V-belt pulley Ball bearing Snap ring Snap ring Bracket Stud Spring washer Hexagon nut Hexagon screw Spring washer Belt protector Hexagon screw Washer

7742680- 30- 54149358 D42A

NOTES

Spec.867113

54149359 54149359 (948210) D=17.5mm

(181430)

51470

Upd:7/17/2022

Electrical System and Instrument

D42A REF PART NO. QTY DESCRIPTION 80 820554 1 Sensor (820555) 1 Sensor (820556) 1 Sensor 81 (325842) 1 Hexagon nut 82 1 drive device 83 (837502) 1 Nipple 84 1 battery box and installation components

7742680- 30- 54149358 D42A

SEE SEC.

NOTES Mechanical Mechanical Mechanical See group 2A Only for thermoswitch control 837500,837501.

54149357 54149357

51470

Upd:7/17/2022

Instrument Panel

2 1

9 10 4

20 21

8 6

7 5

12 13 3 14 23

16 22

Upd:7/17/2022

17 15

51467

7742680 -30 -54149356 D42A

Instrument Panel

REF PART NO. QTY DESCRIPTION 1 (823406) 1 Instrument panel 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

(821385) (813864) (827149) (809485) (809487) (809488) 182034 808175 182059 (819079) 837437 (240321) (241383) 837582 (821389) (821388) (821387) (821386) (836952) (672750) (95497) (823715)

1 Instrument panel 1 Instrument 1 el.temperature gauge 1 Thermometer 1 Housing 1 Nut 1 Spring washer 1 Bulb 2 Bulb socket 2 Bulb 1 Pull switch 1 Starter switch 2 Key 2 Key 3 Push button 1 Sign 1 Sign 1 Sign X Plug 1 Cable trunk 1 Retainer 1 Tubular rivet X cables and terminals 1 Intermediate ring

7742680- 30- 54149356 D42A

30 SEE SEC.

NOTES For manual stop system., Instrument panel late type with temperature gauge marked VDO. Early type with temperature gauge marked VDO-OTA is replaced by late type and sender 827150.

Early type.replaced by 875392., VDO-OTA

(277803)

State key code when ordering State key code when ordering Replaced by 3ea 843836, 3ea 843837.

54149359 Not incl.

51467

Upd:7/17/2022

Instrument Panel

2 1

9 10 4

20 21

8 6

7 5

12 13 3 14 23

16 22

Upd:7/17/2022

17 15

51467

7742680 -30 -54149354 D42A

Instrument Panel

REF PART NO. QTY DESCRIPTION 1 (823404) 1 Instrument panel 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

(821385) (813864) (827149) (809485) (809487) (809488) 182034 808175 182059 (819079) 837437 (240321) (241383) 837582 (821389) (821388) (821387) (821386) (836954) (672750) (95497) (823715)

7742680- 30- 54149354 D42A

30 SEE SEC.

NOTES For alarm system., Instrument panel late type with temperature gauge marked VDO. Early type with temperature gauge marked VDO-OTA is replaced by late type and sender 827150.

Early type.replaced by 875392., VDO-OTA

(277803)

State key code when ordering State key code when ordering Replaced by 3ea 843836, 3ea 843837.

54149359 Not incl.

51467

Upd:7/17/2022

Instrument Panel

2 1

9 10 4

20 21

8 6

7 5

12 13 3 14 23

16 22

Upd:7/17/2022

17 15

51467

7742680 -30 -54149355 D42A

Instrument Panel

REF PART NO. QTY DESCRIPTION 1 (823405) 1 Instrument panel 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

(821385) (813864) (827149) (809485) (809487) (809488) 182034 808175 182059 (819079) 837437 (240321) (241383) 837582 (821389) (821388) (821387) (821386) (836951) (672750) (95497) (823715)

7742680- 30- 54149355 D42A

30 SEE SEC.

NOTES For automatic stop system., Instrument panel late type with temperature gauge marked VDO. Early type with temperature gauge marked VDO-OTA is replaced by late type and sender 827150.

Early type.replaced by 875392., VDO-OTA

(277803)

State key code when ordering State key code when ordering Replaced by 3ea 843836, 3ea 843837.

54149359 Not incl.

51467

Upd:7/17/2022

Instrument Panel

2 1

9 10 4

20 21

8 6

7 5

12 13 3 14 23

16 22

Upd:7/17/2022

17 15

51467

7742680 -30 -54149353 D42A

Instrument Panel

REF PART NO. QTY DESCRIPTION 1 (823403) 1 Instrument cluster 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

(821385) (813864) (827149) (809485) (809487) (809488) 182034 808175 182059 (819079) 837437 (240321) (241383) 837582 (821389) (821388) (821387) (821386) (836953) (672750) (95497) (823715)

7742680- 30- 54149353 D42A

30 SEE SEC.

NOTES For electrical stop system., Instrument panel late type with temperature gauge marked VDO. Early type with temperature gauge marked VDO-OTA is replaced by late type and sender 827150.

Early type.replaced by 875392., VDO-OTA

(277803)

State key code when ordering State key code when ordering Replaced by 3ea 843836, 3ea 843837.

54149359 Not incl.

51467

Upd:7/17/2022

Instrument Panel and Installation Components for Power Pack

30 D42A

1 6 4

2 12

28 14

27 26 30 31 29

16 24 17 34

11 23

35 32

29 20 21

36 38

38 46 47

45 40

42 41 39 42 36

Upd:7/17/2022

50675

7742680 -30 -54149352 D42A

Instrument Panel and Installation Components for Power Pack

D42A REF PART NO. QTY DESCRIPTION 1 (823407) 1 Instrument panel 2 3 4

(821354) (813864) (827149)

5 6 7 8 9 10 11 12 13 14 15

(819386) (844957) (809485) (809487) (809488) (804616) 182034 182059 (819079) 837437 (240321) (241383) 837582 (821389) (821388) (821387) (836174)

16 17 18 19 20 21 22 23 24 25

(672750) (95497) 948210

1 Instrument plate 1 Instrument 1 Thermometer 1 el.temperature gauge 1 Tachometer 1 Hour recorder 1 Housing 1 Nut 1 Spring washer 3 Lamp socket 1 Bulb 3 Bulb 1 Pull switch 1 Starter switch 2 Key 2 Key 3 Push button 1 Sign 1 Sign 1 Sign 1 Cable trunk X cables and terminals 1 Retainer 1 Tubular rivet 1 Cable tie 1 attachment

26 27 28 29 30 31 32

(842944) 824834 824830 (941642) 955781 955893 941906 (6603050)

1 4 4 4 4 4 4 4

(941699)

12 Blind rivet

(941643)

4 Screw

830674

4 Spacer sleeve

36 37 38 39 40 41 42 43 44 45 46 47

940114 955827 942336 (830673) 88101 955782 941907 952629 846118 941651 955779 941904

3 2 3 1 3 6 6 1 1 2 2 2

7742680- 30- 54149352 D42A

Instrument bracket Bushing Spacer sleeve Screw Hexagon nut Washer Spring washer Bearing

Hexagon screw Hexagon nut Spring washer Attaching plate Rubber cushion Hexagon nut Spring washer Clamp Emblem Cross recessed sunk Hexagon nut Spring washer

SEE SEC.

NOTES Instrument panel with temperature gauge type vdo.early type with temperature gauge VDO-OTA is replaced by 823407 and sender 827150.

Early type.replaced by 875392., VDO-OTA (815138)

(277803)

State key code when ordering State key code when ordering

54149359

MO-XXXXX/21742.replaced by 1ea 842944,4 st 824834,4 st 824830,4 st 955893,4 st 941906. MOXXXXX/21743-. MOXXXXX/21743-. MOXXXXX/21743-. MOXXXXX/21743-. MOXXXXX/21743-. MOXXXXX/21743-. MO-XXXXX/21742.replaced by 1ea 842944,4 st 824834,4 st 824830,4 st 955893,4 st 941906. MO-XXXXX/21742.replaced by 1ea 842944,4 st 824834,4 st 824830,4 st 955893,4 st 941906. MO-XXXXX/21742.replaced by 1ea 842944,4 st 824834,4 st 824830,4 st 955893,4 st 941906. MO-XXXXX/21742.replaced by 1ea 842944,4 st 824834,4 st 824830,4 st 955893,4 st 941906.

(899861)

50675

Upd:7/17/2022

Starter

30 1 8 12 4

2 19 18 17

14 13

32 33

20 22 23

27 30 31

26 24

28 29

56 55

57 59

49 48 59

45 56 55

58 62

54 53

51 50

64 65 63 43 69

42 15 16

36 37

40 78

67 66

65 83 82

81 65

Upd:7/17/2022

79 64 46561

7742680 -30 -54149347 D42A

Starter

REF PART NO. QTY 1 847307 1 Starter motor 2 (240449) 1 Bearing shield 3 240453 1 Needle bearing 4 (240450) 1 Sealing ring 5 (240455) 1 Bearing bushing 6 240457 1 Spacer washer 7 (240456) 1 Bearing shield 8 (848095) 4 Screw 9 1 pin 10 273517 1 Small parts kit 11 1 seal ring 12 1 seal ring 13 1 screw 14 1 seal 15 4 seal 16 (847984) 8 Hex. socket sunk scr 17 6643675 1 Starter pinion 18 1696396 1 Nut 19 240473 1 Key 20 244539 1 Disc clutch 21 6644414 1 Small parts kit 22 1 spring 23 1 disc 24 X shim 25 5 disc 26 5 disc 27 1 gear 28 1 steel ring 29 1 circlip 30 1 washer 31 1 spring washer 32 6212706 1 Anchor 33 243091 1 Needle bearing 34 1 35 (6212617) 1 Compression spring 36 (6212622) 1 Stop ring 37 844412 11 Ball 38 (240471) 1 Lock ring 39 (844410) 1 Washer 40 241904 X Shim (240486) X Shim (240487) X Shim 41 (844408) 1 Bearing shield 42 240481 1 Bearing bushing 43 240478 4 Brush spring 44 (240479) 1 Screw 45 (240480) 1 Electric cable 46 6643672 1 Small parts kit 47 1 screw 48 1 washer 49 1 o-ring 50 1 washer 51 2 cirlip 52 2 nut 53 6212792 2 Repair kit 54 2 Plate 55 2 Plate 56 2 o-ring 57 1 insulating piece 58 2 washer 59 4 circlip 60 2 nut 61 2 nut

DESCRIPTION

7742680- 30- 54149347

46561

D42A

NOTES 24V

TH=0.20mm TH=0.30mm TH=0.50mm

Upd:7/17/2022

Starter

REF PART NO. QTY 62 1 63 6212621 1 64 6643679 4 (244218) 4 65 941905 8 66 6643677 1 (6643678) 3 67 955892 4 68 955781 4 69 (847987) 1 70 847988 1 71 240496 1 72 (243713) 2 73 (6212619) 2 74 (72202) 2 75 (72201) 2 76 941906 2 77 956094 2 78 6212705 1 79 241898 1 80 241897 1 81 940090 3 82 955294 2 83 941907 2

7742680- 30- 54149347 D42A

30 DESCRIPTION bushing Carbon brush set Screw Screw Spring washer Bolt Bolt Washer Hexagon nut Cable Cable Protecting casing Bolt Washer Gasket Washer Spring washer Cross recessed screw Field winding Starter solenoid Actuator solenoid Washer Hexagon screw Spring washer

NOTES (6212707)

(240498)

46561

Upd:7/17/2022

Starter

41 1

15 14

16 17

9 8 44

7 23

19 18

6 10 44

28 29

31 24

26 30 2

3 25

34 33

Upd:7/17/2022

51468

7742680 -30 -54149348 D42A

Starter

REF PART NO. QTY 1 1 2 (6645038) 1 Field winding 3 (956130) 4 Cross recessed screw 4 (6645039) 1 Bearing shield 5 (6645040) 1 Bushing 6 (6645020) 1 Lever fork 7 (6645041) 1 Screw 8 947620 1 Gasket 9 (6645042) 1 Nut 10 (6645043) 1 Gasket 11 (6645044) 1 Bearing 12 (241276) 1 Bushing 13 (6644115) 1 Sealing ring 14 (6645045) 1 Washer 15 (6645046) 1 Spring 16 (6643402) 1 Plate 17 (48067) 1 Washer 18 (6645026) 1 Washer 19 1 20 (241876) 1 Gasket 21 6210464 1 Starter pinion 22 (241278) 1 Local part 23 (6645048) 1 Anchor 24 243309 1 Commutator bearing 25 (241281) 1 Bushing 26 (6644951) 1 Brush set 27 (241283) 4 Spring 28 (870850) 4 Screw 29 941905 4 Spring washer 30 (241285) 1 O-ring 31 (241284) 1 Cover 32 (6210649) 2 Screw 33 (243303) 2 Washer 34 (241874) 1 Gasket 35 (870845) 2 Insulating sleeve 36 (6645049) 1 Solenoid 37 (6648163) 1 Bellows 38 (6645050) 3 Screw 39 941908 2 Spring washer 40 955791 2 Hexagon nut 41 (240499) 1 Washer 42 956058 1 Cross recessed screw 43 (6645051) 1 Connector kit 44 829707 1 Small parts kit (6648084) 1 Field winding

7742680- 30- 54149348 D42A

30 DESCRIPTION

NOTES 24V

(233321)

(241601)

(241296) See group 10A

51468

Upd:7/17/2022

Starter

1 87 8 39

42 81

24 15

83 82

34 35 29 11

2 25

27 31 76 80 78

7 56A 53

23 22 64

54 65

61 62

79 77

72 74 73 71

33 32

18 16 12

20 19

84 85 86

70 55

58 60 56

47 48 45 44

51 52 50

63 49

Upd:7/17/2022

51466

7742680 -30 -54149343 D42A

Starter

REF PART NO. QTY 1 1 2 1 3 4 4 (6603403) 1

DESCRIPTION housing pole terminal Field winding, field winding

(6603402)

Field winding, field winding

6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

(842298) (956241) (233531) (72179) (240530) (240531) (72184) (72185) (72187) (72189) (72190) (72192) (72193) (115652) (72188) 941906 955781 (870939) (233607) (72276) (243210) (72277) (870402) (238027) (25728) (241147) (241138) (870850) 941905 956094 941906 (6603593) (243175) (77839) (243211) 241000 (241149) (240775) (72225) (842299) (72213) (72214) (241155) (35165) (233947) (842316) (842315) 955892 941906 955781 (842300) (842303) (72222) (842304) (240928) (6646441)

1 4 1 1 1 1 1 2 1 1 1 1 1 4 1 4 4 1 4 1 3 1 1 1 4 X X X X 3 3 1 1 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 5 5

Field winding Cross recessed screw Lubricator felt Support ring Bearing shield Bearing bushing Lubricating wick Lubricator felt Spring Washer Lock washer Spring Cover Screw Screw Spring washer Hexagon nut End plate Bolt Bushing Screw Insulating washer Brush retainer Carbon brush set Spring Screw Screw Screw Spring washer Cross recessed screw Spring washer Bolt Insulating plate Insulating washer Rail Connector kit Connector kit Rail O-ring Rotor Dished washer Washer Screw Guide bolt Bushing Bushing Companion flange Washer Spring washer Hexagon nut Disc clutch Clutch hub Stop ring Spring Disc Disc

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56A 57 58

7742680- 30- 54149343 D42A

NOTES 12V earlier prod

(842296) Spole 1-Coil 1 (842297) Spole 2-Coil 2

L=12mm L=10mm L=8mm

TH=0.3mm TH=0.2mm

Sintred metal. Dry bearing bushing., Alt

51466

Upd:7/17/2022

Starter

REF PART NO. QTY 60 (842306) X (842307) X (842308) X (842309) X (842310) X (842311) X (842312) X 61 (842313) 1 62 (842314) 1 64 (842856) 1 65 (233948) 2 66 (76924) 1 67 (25980) 1 68 (25982) 1 69 (25981) 1 70 (233949) 1 71 (25978) 1 72 (842301) 1 73 (25974) 1 74 (25975) 1 75 (25977) 1 76 (25995) 1 77 956094 2 78 941906 2 79 (72201) 2 80 (72202) 2 81 (6603575) 1 (241899) 1 82 955294 2 83 941907 2 84 (870850) 3 85 941905 3 86 (842302) 3 87 2

7742680- 30- 54149343 D42A

30 DESCRIPTION

NOTES

Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Adjusting washer Thrust ring Disc spring Starter pinion Bearing bushing Spacer ring Felt ring Washer Spring Intermediate ring Washer Washer Nut Castle nut Split pin Protecting casing Cross recessed screw Spring washer Washer Gasket Actuator solenoid Bridge Hexagon screw Spring washer Screw Spring washer Washer

TH=0.35mm TH=0.40mm TH=0.45mm TH=0.50mm TH=0.55mm TH=0.60mm TH=0.65mm

Replaces earlier starter drive gear 72220.

51466

Upd:7/17/2022

Starter

1 87 8 39

42 81

24 15

83 82

34 35 29 11

2 25

27 31 76 80 78

7 56A 53

23 22 64

54 65

61 62

79 77

72 74 73 71

33 32

18 16 12

20 19

84 85 86

70 55

58 60 56

47 48 45 44

51 52 50

63 49

Upd:7/17/2022

51466

7742680 -30 -54149344 D42A

Starter

REF PART NO. QTY DESCRIPTION 1 842774 1 Starter motor 2 1 housing 3 4 pole terminal 4 (77746) 1 Field winding 5 (77747) 1 Field winding 6 77748 1 Field winding 7 (956241) 4 Cross recessed screw 8 1 10 (72179) 1 Support ring 11 (240530) 1 Bearing shield 12 (240531) 1 Bearing bushing 13 (72184) 1 Lubricating wick 14 (72185) 2 Lubricator felt 15 (72187) 1 Spring 16 (72189) 1 Washer 17 (72190) 1 Lock washer 18 (72192) 1 Spring 19 (72193) 1 Cover 20 (115652) 4 Screw 21 (72188) 1 Screw 22 941906 4 Spring washer 23 955781 4 Hexagon nut 24 (870834) 1 End plate 25 (233607) 4 Bolt 26 (72276) 1 Bushing 27 (243210) 3 Screw 28 (72277) 1 Insulating washer 29 (238693) 1 Brush retainer 30 233665 1 Carbon brush set 31 (25728) 4 Spring 32 (241138) X Screw (870850) X Screw 33 941905 X Spring washer 34 956094 3 Cross recessed screw 35 941906 3 Spring washer 36 (77751) 1 Connecting bolt 37 (243175) 1 Insulating plate (77839) 2 Insulating washer 38 (238692) 1 Connector 39 241000 1 Connector kit 40 (241149) 1 Connector kit 41 (77753) 1 Rail 42 (72225) 1 O-ring 43 (6645736) 1 Rotor 44 (72213) 1 Dished washer 45 (72214) 1 Washer 46 (241155) 3 Screw 47 (35165) 1 Guide bolt 48 (233947) 1 Bushing 49 1 carrier 50 955892 1 Washer 51 941906 1 Spring washer 52 955781 1 Hexagon nut 53 (72278) 1 Disc clutch 54 (25991) 1 Engaging sleeve 55 (72222) 1 Stop ring 56 (25992) 2 Spring 57 (240928) 5 Disc 58 (72221) 4 Disc 59 (25989) 1 Disc 60 (25986) X Washer (35167) X Adjusting washer 61 (25985) 1 Thrust ring 7742680- 30- 54149344 D42A

NOTES 24V earlier prod

Spole 1-Coil 1 Spole 2-Coil 2

(238040) L=10mm L=8mm

TH=0.3mm TH=0.2mm

Sintred metal.

TH=0,10mm TH=0.15mm

51466

Upd:7/17/2022

Starter

REF PART NO. QTY 62 (25984) 2 63 (25990) 1 64 (842856) 1 65 (233948) 2 66 (76924) 1 67 (25980) 1 68 (25982) 1 69 (25981) 1 70 (233949) 1 71 (25978) 1 72 (25976) 1 73 (25974) 1 74 (25975) 1 75 (25977) 1 76 (25995) 1 77 956094 2 78 941906 2 79 (72201) 2 80 (72202) 2 81 (77756) 1 (241899) 1 82 955294 2 83 941907 2 84 (870850) 3 85 941905 3 86 (842302) 3

7742680- 30- 54149344 D42A

30 DESCRIPTION

NOTES

Washer Lock ring Starter pinion Bearing bushing Spacer ring Felt ring Washer Spring Intermediate ring Washer Washer Nut Castle nut Split pin Protecting casing Cross recessed screw Spring washer Washer Gasket Starter relay Bridge Hexagon screw Spring washer Screw Spring washer Washer

Replaces earlier starter drive gear 72220.

51466

Upd:7/17/2022

Starter

30 1 8 12 4

2 19 18 17

14 13

32 33

20 22 23

27 30 31

26 24

28 29

56 55

57 59

49 48 59

45 56 55

58 62

54 53

51 50

64 65 63 43 69

42 15 16

36 37

40 78

67 66

65 83 82

81 65

Upd:7/17/2022

79 64 46561

7742680 -30 -54149345 D42A

Starter

REF PART NO. QTY 1 847306 1 Starter motor 2 (240449) 1 Bearing shield 3 240453 1 Needle bearing 4 (240450) 1 Sealing ring 5 (240455) 1 Bearing bushing 6 240457 1 Spacer washer 7 (240456) 1 Bearing shield 8 6212616 4 Screw 9 1 pin 10 273517 1 Small parts kit 11 1 seal ring 12 1 seal ring 13 1 screw 14 1 seal 15 4 seal 16 (847984) 8 Hex. socket sunk scr 17 6643675 1 Starter pinion 18 1696396 1 Nut 19 240473 1 Key 20 244539 1 Disc clutch 21 6644414 1 Small parts kit 22 1 spring 23 1 disc 24 X shim 25 5 disc 26 5 disc 27 1 gear 28 1 steel ring 29 1 circlip 30 1 washer 31 1 spring washer 32 (847985) 1 Anchor 33 243091 1 Needle bearing 34 6643680 1 Rotor shaft 35 (6212617) 1 Compression spring 36 (6212622) 1 Stop ring 37 844412 11 Ball 38 (240471) 1 Lock ring 39 (844410) 1 Washer 40 241904 X Shim (240486) X Shim (240487) X Shim 41 (844408) 1 Bearing shield 42 240481 1 Bearing bushing 43 240478 4 Brush spring 44 (240479) 1 Screw 45 (240480) 1 Electric cable 46 6643672 1 Small parts kit 47 1 screw 48 1 washer 49 1 o-ring 50 1 washer 51 2 cirlip 52 2 nut 53 6212792 2 Repair kit 54 2 Plate 55 2 Plate 56 2 o-ring 57 1 insulating piece 58 2 washer 59 4 circlip 60 2 nut 61 2 nut

DESCRIPTION

7742680- 30- 54149345

46561

D42A

NOTES 12V

TH=0.20mm TH=0.30mm TH=0.50mm

Upd:7/17/2022

Starter

REF PART NO. QTY 62 1 63 6643685 1 64 6643679 4 (244218) 4 65 941905 8 66 6643677 1 (6643678) 3 67 955892 4 68 955781 4 69 (847987) 1 70 847988 1 71 240496 1 72 (243713) 2 73 (240498) 2 74 (72202) 2 75 (72201) 2 76 941906 2 77 956094 2 78 (847983) 1 79 847986 1 80 844409 1 81 940090 3 82 955294 2 83 941907 2

7742680- 30- 54149345 D42A

30 DESCRIPTION

NOTES

bushing Brush set Screw Screw Spring washer Bolt Bolt Washer Hexagon nut Cable Cable Protecting casing Bolt Washer Gasket Washer Spring washer Cross recessed screw Field winding Relay Relay Washer Hexagon screw Spring washer

46561

Upd:7/17/2022

Starter

1 87 8 39

42 81

24 15

83 82

34 35 29 11

2 25

27 31 76 80 78

7 56A 53

23 22 64

54 65

61 62

79 77

72 74 73 71

33 32

18 16 12

20 19

84 85 86

70 55

58 60 56

47 48 45 44

51 52 50

63 49

Upd:7/17/2022

51466

7742680 -30 -54149342 D42A

Starter

REF PART NO. QTY 1 1 2 1 3 4 4 (6603403) 1 5 (6603402) 1 6 (6603404) 1 7 (956241) 4 8 1 9 (233531) 1 10 (72179) 1 11 (240530) 1 12 (240531) 1 13 (72184) 1 14 (72185) 2 15 (72187) 1 16 (72189) 1 17 (72190) 1 18 (72192) 1 19 (72193) 1 20 (115652) 4 21 (72188) 1 22 941906 4 23 955781 4 24 (870939) 1 25 (233607) 4 26 (72276) 1 27 (243210) 3 28 (72277) 1 29 (870402) 1 30 (238027) 1 31 (25728) 4 32 (241147) X (241138) X (870850) X 33 941905 X 34 956094 3 35 941906 3 36 (6603593) 1 37 (243175) 1 (77839) 2 38 (243211) 1 39 241000 1 40 (241149) 1 41 (240775) 1 42 (72225) 1 43 (6603426) 1 44 (72213) 1 45 (72214) 1 46 (241155) 3 47 (35165) 1 48 (233947) 1 49 1 50 955892 1 51 941906 1 52 955781 1 53 (72278) 1 54 (25991) 1 55 (72222) 1 56 (25992) 2 57 (240928) 5 58 (72221) 4 59 (25989) 1 60 (25986) X 7742680- 30- 54149342 D42A

30 DESCRIPTION

NOTES 12V earlier prod

housing pole terminal Field winding Field winding Field winding Cross recessed screw

Spole 1-Coil 1 Spole 2-Coil 2

Lubricator felt Support ring Bearing shield Bearing bushing Lubricating wick Lubricator felt Spring Washer Lock washer Spring Cover Screw Screw Spring washer Hexagon nut End plate Bolt Bushing Screw Insulating washer Brush retainer Carbon brush set Spring Screw Screw Screw Spring washer Cross recessed screw Spring washer Bolt Insulating plate Insulating washer Rail Connector kit Connector kit Rail O-ring Local part Dished washer Washer Screw Guide bolt Bushing carrier Washer Spring washer Hexagon nut Disc clutch Engaging sleeve Stop ring Spring Disc Disc Disc Washer

L=12mm L=10mm L=8mm

TH=0.3mm TH=0.2mm

Sintred metal.

TH=0,10mm 51466

Upd:7/17/2022

Starter

REF PART NO. QTY (35167) X 61 (25985) 1 62 (25984) 2 63 (25990) 1 64 (842856) 1 65 (233948) 2 66 (76924) 1 67 (25980) 1 68 (25982) 1 69 (25981) 1 70 (233949) 1 71 (25978) 1 72 (25976) 1 73 (25974) 1 74 (25975) 1 75 (25977) 1 76 (25995) 1 77 956094 2 78 941906 2 79 (72201) 2 80 (72202) 2 81 (6603575) 1 (241899) 1 82 955294 2 83 941907 2 84 (870850) 3 85 941905 3 86 (842302) 3 87 2

7742680- 30- 54149342 D42A

30 DESCRIPTION

NOTES

Adjusting washer Thrust ring Washer Lock ring Starter pinion Bearing bushing Spacer ring Felt ring Washer Spring Intermediate ring Washer Washer Nut Castle nut Split pin Protecting casing Cross recessed screw Spring washer Washer Gasket Actuator solenoid Bridge Hexagon screw Spring washer Screw Spring washer Washer

TH=0.15mm

Replaces earlier starter drive gear 72220.

51466

Upd:7/17/2022

Starter Motor

Upd:7/17/2022

46558

7742680 -30 -54149351 D42A

Starter Motor

REF PART NO. QTY 1 843510 1 Starter motor 2 1 housing 3 4 pole terminal 4 844413 1 Field winding 5 (956241) 8 Cross recessed screw 6 844414 1 Rotor 7 243091 1 Needle bearing 8 (844408) 1 Bearing shield 9 240481 1 Bearing bushing 10 240478 4 Brush spring 11 (240479) 1 Screw 12 (240480) 1 Electric cable 13 (243175) 1 Insulating plate 14 (241149) 1 Connector kit 15 6643672 1 Small parts kit 16 243089 1 Carbon brush set 17 (240449) 1 Bearing shield 18 (240450) 1 Sealing ring 19 240451 1 Spring 20 240453 1 Needle bearing 21 (240455) 1 Bearing bushing 22 (240456) 1 Bearing shield 23 845108 1 Drive ring 24 (243782) 1 Washer 25 (6643674) 1 Disc 26 (244365) X Adjusting washer (244366) X Adjusting washer (244367) X Adjusting washer (244368) X Adjusting washer (244369) X Adjusting washer (244370) X Adjusting washer (244371) X Adjusting washer 27 (243780) 5 Disc 28 5 29 (243778) 1 Clutch half 30 (243179) 1 Stop ring 31 (241908) 1 Lock ring 32 (243791) 4 Pin 33 (243790) 4 Spring 34 6643675 1 Starter pinion 35 240473 1 Key 36 6643676 4 Screw 37 941905 4 Spring washer 38 240457 1 Spacer washer 39 955791 1 Hexagon nut 40 (6643682) 1 Nut 41 6643680 1 Rotor shaft 42 (844410) 1 Washer 43 (6212617) 1 Compression spring 44 (6212622) 1 Stop ring 45 844412 1 Ball 46 (240471) 1 Lock ring 47 241904 X Shim (240486) X Shim (240487) X Shim 48 6643677 1 Bolt 49 (6643678) 3 Bolt 50 955892 4 Washer 51 955781 4 Hexagon nut 52 241897 1 Actuator solenoid 53 955294 2 Hexagon screw 54 941907 2 Spring washer 55 (244218) 6 Screw

DESCRIPTION

7742680- 30- 54149351

46558

D42A

NOTES 24V

(77840)

(243777)

TH=0.35mm TH=0.40mm TH=0.45mm TH=0.50mm TH=0,55mm TH=0.60mm TH=0.65mm

TH=0.2mm TH=0.3mm TH=0,5mm

(241099)

Upd:7/17/2022

Starter Motor

REF PART NO. QTY 56 941905 6 57 (906822) 3 58 844415 1 59 (243713) 2 60 (6212619) 2 61 (72225) 1 62 240496 1 63 (72202) 2 64 (72201) 2 65 941906 2 66 956094 2 67 6643679 2 68 941905 2

7742680- 30- 54149351 D42A

30 DESCRIPTION Spring washer Washer Relay Bolt Washer O-ring Protecting casing Gasket Washer Spring washer Cross recessed screw Screw Spring washer

NOTES (72247)

(240498)

46558

Upd:7/17/2022

Starter Motor

Upd:7/17/2022

46558

7742680 -30 -54149350 D42A

Starter Motor

REF PART NO. QTY 1 (843511) 1 Starter motor 2 1 housing 3 4 pole terminal 4 6643670 1 Field winding 5 (956241) 8 Cross recessed screw 6 6643671 1 Rotor 7 243091 1 Needle bearing 8 (844408) 1 Bearing shield 9 240481 1 Bearing bushing 10 240478 4 Brush spring 11 (240479) 1 Screw 12 (240480) 1 Electric cable 13 (243175) 1 Insulating plate 14 (241149) 1 Connector kit 15 6643672 1 Small parts kit 16 6643685 1 Brush set 17 (240449) 1 Bearing shield 18 (240450) 1 Sealing ring 19 240451 1 Spring 20 240453 1 Needle bearing 21 (240455) 1 Bearing bushing 22 (240456) 1 Bearing shield 23 845108 1 Drive ring 24 (243782) 1 Washer 25 (6643674) 1 Disc 26 (244365) X Adjusting washer (244366) X Adjusting washer (244367) X Adjusting washer (244368) X Adjusting washer (244369) X Adjusting washer (244370) X Adjusting washer (244371) X Adjusting washer 27 (243780) 5 Disc 28 5 29 (243778) 1 Clutch half 30 (243179) 1 Stop ring 31 (241908) 1 Lock ring 32 (243791) 4 Pin 33 (243790) 4 Spring 34 6643675 1 Starter pinion 35 240473 1 Key 36 6643676 4 Screw 37 941905 4 Spring washer 38 240457 1 Spacer washer 39 955791 1 Hexagon nut 40 (6643682) 1 Nut 41 6643680 1 Rotor shaft 42 (844410) 1 Washer 43 (6212617) 1 Compression spring 44 (6212622) 1 Stop ring 45 844412 1 Ball 46 (240471) 1 Lock ring 47 241904 X Shim (240486) X Shim (240487) X Shim 48 6643677 1 Bolt 49 (6643678) 3 Bolt 50 955892 4 Washer 51 955781 4 Hexagon nut 52 844409 1 Relay 53 955294 2 Hexagon screw 54 941907 2 Spring washer 55 (244218) 6 Screw

DESCRIPTION

7742680- 30- 54149350

46558

D42A

NOTES 12V

(77840)

(243777)

TH=0.35mm TH=0.40mm TH=0.45mm TH=0.50mm TH=0,55mm TH=0.60mm TH=0.65mm

TH=0.2mm TH=0.3mm TH=0,5mm

(241099)

Upd:7/17/2022

Starter Motor

REF PART NO. QTY 56 941905 6 57 (906822) 3 58 6643684 1 59 (243713) 2 60 (6212619) 2 61 (72225) 1 62 240496 1 63 (72202) 2 64 (72201) 2 65 941906 2 66 956094 2 67 6643679 2 68 941905 2

7742680- 30- 54149350 D42A

30 DESCRIPTION Spring washer Washer Relay Bolt Washer O-ring Protecting casing Gasket Washer Spring washer Cross recessed screw Screw Spring washer

NOTES (72247)

(240498)

46558

Upd:7/17/2022

Starter Motor

Upd:7/17/2022

49576

7742680 -30 -54149349 D42A

Starter Motor

REF PART NO. QTY 1 (4880691) 1 Starter motor 1A 1 housing 2 (6210775) 1 Field winding 3 6211936 4 Screw 4 (6211937) 1 Drive bearing 5 48109 1 Bearing bushing 6 (6645020) 1 Lever fork 7 (6211933) 1 Screw 8 947620 1 Gasket 9 955782 1 Hexagon nut 10 (6211928) 1 Bearing 11 1 bushing 12 (6210779) 1 Carbon brush retaine 13 6210778 1 Brush set 14 (6211488) 4 Spring 15 829704 1 Bearing shield 16 6210777 1 Bearing bushing 17 6210769 1 Anchor 18 (6211932) 1 Starter pinion 19 6210772 2 Bearing bushing 20 (829705) 1 Protecting casing 21 (233173) 2 Screw 22 (6645049) 1 Solenoid 23 3 screw 24 2 25 955791 2 Hexagon nut 26 (240499) 1 Washer 27 (855345) 1 Screw 28 (6211934) 2 Stud 29 (86287) 2 Washer 30 955781 2 Hexagon nut 31 (6211935) 2 O-ring 32 (244324) 1 O-ring 33 829707 1 Small parts kit

7742680- 30- 54149349 D42A

30 DESCRIPTION

49576

Upd:7/17/2022

Clutch

1 2

5 3

4 6

10 8

9 11

22 21

13 17

43 24 38

45 28 29 30

32 25 44 26

27 33

53 47

39 40

49 38

35 36

Upd:7/17/2022

51447

7742680 -41 -54149362 D42A

Clutch

REF PART NO. QTY DESCRIPTION 1 842518 1 Clutch 2 1 3 (6603890) 1 Drive plate 4 809104 1 Disc 5 4 6 6603881 1 Plate 7 (846507) 4 Drive screw 8 (846505) 1 Adjusting plate 9 (846504) 1 Adjusting ring 10 (846506) 1 Lock screw 11 2 nut 12 2 13 (846503) 1 Release bearing 14 (6603843) 1 Release sleeve 15 (6603832) 3 Intermediate lever 16 (6603849) 6 Link 17 (6607836) 12 Washer 18 6603882 3 Spring 19 6 20 6607835 12 Striker plate 21 846500 3 Pin 22 (846502) 6 Washer 23 846501 6 Striker plate 24 1 25 (846489) 1 Key 26 (846486) 1 Key 27 (846495) 1 Lock screw 28 (846492) 1 Screw 29 941907 1 Spring washer 30 (846487) 1 Striker plate 31 (846488) 1 Lubricating hose 32 (846493) 1 Lock ring 33 (846490) 1 Sign 34 (846491) 2 Screw 35 (846496) 1 Lubricating nipple 36 846497 1 Lubricating nipple 37 (846494) 1 Housing 38 18499 2 Bearing 39 (846498) 1 Shaft 40 (846496) 1 Lubricating nipple 41 (846499) 1 Screw 42 (6603877) 1 Nut 43 6603878 1 Lock washer 44 (846557) 1 Lock washer 45 (846508) 1 Hand lever 46 (846509) 1 Screw 47 (6603859) 1 Spring washer 48 (846510) 1 Nut 49 6603857 1 Fork 50 (6603858) 2 Screw 51 (6603859) 2 Spring washer 52 6603896 1 Shaft 53 (6603893) 1 Key

7742680- 41- 54149362 D42A

41 NOTES 111/2'' - Borg &amp; Beck THD SER.62076.

Replaced by 1ea 325249 bolt, 2ea 325250 lock spring and 2ea 325251 lever.

(6603871)

51447

Upd:7/17/2022

Clutch Rockford Borg Warner 11''

46530

7742680 -41 -54149361 D42A

Clutch Rockford Borg Warner 11''

REF PART NO. QTY 1 (813694) 1 Clutch 2 1 housing 3 (815330) 1 Set screw 4 950044 2 Cross recessed screw 5 815329 2 Bearing 6 (815326) 1 Drive 7 (815325) 1 Bearing 8 (815316) 1 Plate 9 940113 1 Hexagon screw 10 941907 1 Spring washer 11 (815339) 1 Yoke 12 (815320) 2 Woodruff key 13 (815054) 1 Key 14 (815324) 1 Release fork 15 955535 2 Hexagon screw 16 942336 2 Spring washer 17 (815318) 1 Control arm 18 940162 1 Hexagon screw 19 942336 1 Spring washer 20 (815344) 1 Hose 21 (815351) 1 Nut 22 (827632) 3 Lubricator 23 (815388) 1 Key 24 815328 1 Washer 25 (815338) 1 Bearing 26 815327 1 Nut 27 (815334) 1 Gasket 28 (815365) 1 Body 29 (815355) 1 Disc 30 (815383) 1 Plate 31 (825593) 1 Nut 32 815378 1 Lock 33 (827520) 1 Screw 34 940155 1 Toothed washer 35 (815369) 3 Spring 36 (815376) 1 Engaging sleeve 37 815356 1 Release bearing 38 955662 2 Hexagon screw 39 950373 2 Lock nut 40 (825594) 1 Washer 41 (815371) 6 Link 42 (815361) 6 Pin 43 815359 6 Lock ring 44 (815382) 1 Spring 45 815362 3 Pin 46 (815358) 3 Lock ring 47 (815370) 3 Intermediate lever 48 (815352) 1 Gear ring 49 (819353) 2 Lubricator 50 (815347) 1 Instruction

7742680- 41- 54149361 D42A

41 DESCRIPTION

46530

NOTES Rockford PTA-21119

Upd:7/17/2022

Coupling and Installation Components

D42A

3 4

Upd:7/17/2022

51446

7742680 -41 -54149365 D42A

Coupling and Installation Components

D42A REF PART NO. QTY 1

2 3 4 5 6 7 8 9

(813694)

1 Clutch

842518

1 Clutch

955535 942336 (844911) 955827 940162 942336 847323

12 12 12 12 8 8 1 1

10 11

7742680- 41- 54149365 D42A

DESCRIPTION

Hexagon screw Spring washer Stud Hexagon nut Hexagon screw Spring washer Ball bearing friction clutch and installation components

1 flexible coupling 1 coupling flange

SEE SEC. NOTES 54149362 54149362 54149362 54149362 54149362 54149362 54149362 Rockford PTA-21119 54149362 54149362 111/2'' - Borg &amp; Beck THD SER.62076., D42A PP spec.16053, 867638. 54149362

111/2'' - Borg &amp; Beck THD SER.62076. 111/2'' - Borg &amp; Beck THD SER.62076.

(18419) 54149363 54149363 54149364 54149364

51446

13'' - Borg &amp; Beck 48445-80- PTIR.

Upd:7/17/2022

Flexible Coupling and Installation Components

41 D42A

9 8

12 11

17 16

Upd:7/17/2022

51445

7742680 -41 -54149364 D42A

Flexible Coupling and Installation Components

D42A REF PART NO. QTY 1 (820678) 1 Attaching plate 2 956587 8 Hex. socket screw 3 (807987) 1 Rubber element 4 (801711) 1 Clamping ring 5 940162 12 Hexagon screw 6 942336 12 Spring washer 7 (802180) 1 Clamping ring 8 955368 8 Hexagon screw 9 941912 8 Spring washer 10 (898426) 2 Protecting casing 11 955540 12 Hexagon screw 12 942336 12 Spring washer 13 (802962) 1 Blank 14 (899065) 1 Flexible coupling 15 (899675) 3 Screw 16 (899676) 3 Lock washer 17 955541 8 Hexagon screw 18 942336 8 Spring washer

7742680- 41- 54149364 D42A

DESCRIPTION

NOTES

Pre-drilled 38mm. Early type-rubber element bushing with int. Thread Early type Early type Early type Early type

51445

Upd:7/17/2022

Friction Clutch and Installation Components

41 D42A

1 2

5 11 8

10 9

13 12

14 6

39 38

47 48

37 35

40 22 16

19 34

45 44 42 43 18

33 31

30 32

29 28 24

Upd:7/17/2022

51444

7742680 -41 -54149363 D42A

Friction Clutch and Installation Components

D42A REF PART NO. QTY 1 1 2 1 3 (325056) 4 Ferrule 4 (955657) 4 Screw 5 (325050) 1 Pressure plate 6 (306037) 16 Spring 7 8 (329331) 4 Lever 9 (325053) 4 Spring 10 (80536) 4 Strut 11 (348332) 4 Bolt 12 4 13 4 14 (335085) 1 Thrust washer 15 4 Spring 16 1 (275914) 1 Clutch facing kit 17 X facing only 18 (952493) 42 Semi-tubular rivet 19 (941867) 1 Locating pin (941868) 1 Pin 20 21 940114 8 Hexagon screw 22 942336 8 Spring washer 23 (954867) 1 Lever 24 (941795) 1 Hexagon screw 25 (327923) 1 Release shaft 26 (327932) 1 Release fork 27 2 28 (31337) 1 Washer 29 955562 2 Hexagon screw 30 2 31 (181409) 2 Ball bearing 32 914526 2 Snap ring 33 (191875) 4 Sealing ring 34 (329309) 1 Release bearing 35 (353058) 1 Lubricating hose 36 955793 1 Hexagon nut 37 941912 1 Spring washer 38 (914134) 1 Lubricator 39 1 40 955340 6 Hexagon screw 41 (191124) 6 Spring washer 42 953486 8 Stud 43 (953488) 4 Stud 44 955827 12 Hexagon nut 45 942336 12 Spring washer 46 (303055) 1 Inspection cover 47 940113 2 Hexagon screw 48 941907 2 Spring washer

7742680- 41- 54149363 D42A

DESCRIPTION

NOTES 13'' - Borg &amp; Beck 48445-80- PTIR.

L=45mm L=50mm

51444

Upd:7/17/2022

Gear Box 254595

51 50 49 45 44 43

42 53 43 48 46 47

56 41

55 38 40 54

39 37

35 36

23 28

26 27 4

17 29

19 24

2 34

6 32

5 21

16 6

12 4 5

Upd:7/17/2022

51481

7742680 -43 -54149366 D42A

Gear Box 254595

REF PART NO. QTY 1 1 2 1 3 (334186) 1 4 (190300) 3 5 2 6 (180764) 2 7 1 8 (15311) 1 9 10 (346625) 1 11 1 12 (334204) X (334205) X 13 (334234) 8 14 (190296) 8 15 955782 8 16 (346679) 1 17 (6770964) 1 18 (346680) 1 19 (339735) X (339734) X 20 (17394) 3 (334206) 4 2 21 9 22 955782 9 23 1 24 1 25 1 26 1 27 (346648) 1 28 (346649) 1 29 (191510) 1 30 951982 1 31 (348829) 1 32 (350185) 1 33 955343 4 34 940280 4 35 1 36 (346656) 1 37 (334232) 10 38 955303 2 39 12 40 (346671) 1 41 (190300) 1 42 (346672) 1 43 (346673) 2 44 (346674) X 45 914523 1 46 1 47 1 48 1 49 (346676) 1 50 (191124) 1 51 955784 1 52 (346677) 1 53 2 54 (346678) 8 55 10 56 955782 8

7742680- 43- 54149366 D42A

43 DESCRIPTION

SEE SEC.

NOTES

Magnetic plug Plug Plug Gasket Front cover Shim Spacer Stud Tab washer Hexagon nut Cover Sealing ring Gasket Adjusting washer Adjusting washer Stud Stud

TH=0.2mm TH=0.3mm

(346682) TH=0.2mm TH=0.3mm L=15mm L=0.875'' (22mm) L=35mm

Hexagon nut input shaft counter shaft main shaft reverse shaft Speedometer gear Companion flange Castle nut Spring pin Cover Gasket Hexagon screw Spring washer gear box cover Gasket Screw Hexagon screw

54149367 54149370 54149367 54149370

54149372 L=0.875'' (22mm) L=65mm

Cover Plug Gear lever Seat Washer Snap ring

Bellows Spring washer Hexagon nut Gasket Stud Hexagon nut

51481

Upd:7/17/2022

Gear Box 254595 and Installation Components

43 D42A

4 5

11 12 10

7 8

13 14 3

Upd:7/17/2022

51477

7742680 -43 -54149373 D42A

Gear Box 254595 and Installation Components

D42A REF PART NO. QTY 1

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14

(190149) 955783 955784 (191124) (324920)

951957 (346822) (346823) (346648)

1 1 1 1 1 1 1 1 1 1 1 1 1 1

SEE SEC. 54149366 54149366 54149366 54149366 54149366 54149366 54149366 54149366

NOTES

Set screw Hexagon nut Hexagon nut Spring washer Rubber bellows speedometer gear Spring pin Sealing ring O-ring Speedometer gear, speedometer gear

Replaced by 1ea 346822,1ea 346823,1ea 346826,1ea 3521 28,1ea 951957., 18 teeth

54149366 5-teeth

7742680- 43- 54149373 D42A

51477

Upd:7/17/2022

Gear Box 254595, Counter Shaft and Reverse Shaft

43 D42A

2 3

4 5 6 7

11 10 9 11

Upd:7/17/2022

51478

7742680 -43 -54149370 D42A

Gear Box 254595, Counter Shaft and Reverse Shaft

D42A REF PART NO. QTY 1 (346627) 1 Countershaft 2 (354080) 1 Gear 3 (354079) 1 Gear 4 (354078) 1 Drive gear 5 1 1 6 183232 2 Roller bearing 7 (346633) X Shim (346634) X Shim (943060) X Shim (346635) X Shim (943061) X Shim (943062) X Shim (943063) X Shim (346636) X Shim (943064) X Shim (943065) X Shim (346637) X Shim (346788) X Shim 8 (346650) 1 Shaft 9 (346651) 1 Reverse gear 10 (183236) 1 Needle roller assemb 11 (346652) 2 Thrust washer

7742680- 43- 54149370 D42A

DESCRIPTION

NOTES

TH=2.85mm alt TH=3.00mm alt TH=1.10mm TH=1.30mm TH=1.40mm TH=1.50mm TH=1.55mm TH=1.60mm TH=1.65mm TH=1.70mm TH=1.75mm TH=1.80mm TH=1.90mm TH=2.00mm

51478

Upd:7/17/2022

Gear Box 254595, Cover

43 D42A

Upd:7/17/2022

51479

7742680 -43 -54149372 D42A

Gear Box 254595, Cover

D42A REF PART NO. QTY 1 (346653) 1 Transmission cover 2 (346654) 1 Bushing 3 (346655) 6 Expansion plug 4 (346658) 1 Gear selector rod 5 (346661) 1 Shift yoke 6 (334218) 2 Lock screw 7 (356257) 1 Dog clutch 8 (334218) 2 Lock screw 9 1 10 1 11 1 12 (346659) 1 Gear selector rod 13 (346662) 1 Shift yoke 14 (334218) 2 Lock screw 15 (346660) 1 Gear selector rod 16 (346663) 1 Shift yoke 17 (334218) 2 Lock screw 18 (346669) 1 Lock pin 19 (67089) 4 Ball 20 3 21 (334221) 3 Spring 22 (334222) 3 Spring

7742680- 43- 54149372 D42A

DESCRIPTION

51479

Upd:7/17/2022

Gear Box 254595, Main Shaft and Input Shaft

D42A

Upd:7/17/2022

51480

7742680 -43 -54149367 D42A

Gear Box 254595, Main Shaft and Input Shaft

D42A REF PART NO. QTY 1 (354075) 1 Input shaft 2 1 3 (321199) 1 Snap ring 4 (334252) 1 Lock ring (334253) 1 Lock ring (334254) 1 Lock (321200) 1 Lock ring 5 (321201) 2 Locking plate 6 (321202) 1 Lock ring 7 (183235) 1 Needle roller assemb 8 (346624) 1 Clutch ring 9 (334257) 1 Main shaft 10 (348410) 1 Inner ring 11 914459 1 Snap ring 12 (334258) 1 Gear 13 (350349) 1 Needle bearing 14 (346639) 1 Clutch ring 15 (334261) 1 Fitting 16 1 synchromesh 17 (354076) 1 Gear 18 (334269) 1 Bushing 19 (352303) 1 Needle bearing 20 (346639) 1 Clutch ring 21 (334271) 1 Thrust washer 22 (354077) 1 Gear 23 (334273) 1 Bushing 24 (334274) 2 Needle bearing 25 (346624) 1 Clutch ring 26 (334276) 1 Fitting 27 1 synchromesh 28 (339748) 1 Lock ring 1 29 (334285) 1 Gear 30 (350349) 1 Needle bearing 31 (334286) 1 Gear 32 (334287) 1 Engaging sleeve 33 (334288) 1 Gear 34 (334289) 1 Bushing 35 (350349) 1 Needle bearing 36 (339750) 1 Roller bearing 37 (183233) 1 Roller bearing 38 (346681) 1 Snap ring 39 (339751) 1 Ball bearing

7742680- 43- 54149367 D42A

DESCRIPTION

SEE SEC.

NOTES

TH=3.7mm alt TH=3.8mm alt TH=3.9mm alt TH=4.0mm alt

54149369

54149369 TH=2.5mm alt TH=2.8mm alt

51480

Upd:7/17/2022

Gear Box 254595, Synchromesh

D42A

Upd:7/17/2022

51482

7742680 -43 -54149368 D42A

Gear Box 254595, Synchromesh

D42A REF PART NO. QTY 1 1 synchromesh 3 (346640) 1 Guide sleeve 5 (346641) 2 Fitting 7 2 9 (321219) 2 Spring 10 (334265) 4 Spring 12 190288 8 Ball 13 (339744) 4 Plunger 14 (346642) 1 Engaging sleeve

DESCRIPTION

7742680- 43- 54149368

51482

D42A

NOTES 2ND,3RD

Upd:7/17/2022

Gear Box 254595, Synchromesh

D42A

Upd:7/17/2022

51482

7742680 -43 -54149369 D42A

Gear Box 254595, Synchromesh

D42A REF PART NO. QTY 2 1 synchromesh 4 (346643) 1 Guide sleeve 6 (334278) 2 Fitting 8 2 9 (321219) 2 Spring 11 (346644) 4 Spring 12 190288 8 Ball 13 (339744) 4 Plunger 15 (346645) 1 Engaging sleeve

DESCRIPTION

7742680- 43- 54149369

51482

D42A

NOTES 4TH,5TH

Upd:7/17/2022

Chemicals

90 D42A

Upd:7/17/2022

45333

7742680 -90 -54149376 D42A

Chemicals

D42A REF PART NO. QTY 1 (3551916) X Paint (832619) X Primer (804304) X Spray paint (832592) X Paint (3576547) X Paint (855205) X Paint (855204) X Paint (3551913) X Paint (3551921) X Paint (832576) X Paint 832594 X Paint (807663) X Paint (3551914) X Paint (3551917) X Paint 827501 X Touch-up paint 837176 X Engine paint 837124 X Paint (3574764) X Paint (852903) X Antifouling 827502 X Clear enamel (1128827) X Degreaser 2 1129616 X Glycol 1129617 X Glycol 282012 X Glycol 1141501 X Engine oil 1141507 X Engine oil 1141514 X Engine oil 1141504 X Engine oil 1141502 X Oil 1141506 X Oil 1141515 X Engine oil 1141505 X Oil (3551924) X Oil 281404 X Universal oil 1161036 X Universal oil 1141510 X Conservation oil (1161038) X Anti-rust agent (3551925) X Transmission oil 3 828250 X Lubricating grease 4 1141509 X Grease (3551927) X Grease (3574692) X Grease 5 (814355) X Adhesive (850747) X Adhesive (851310) X Adhesive 841261 X Sealant 6 (1141512) X Rubbing compound (1141511) X Protecting wax (1141513) X Polish

7742680- 90- 54149376 D42A

DESCRIPTION

NOTES Primer for aluminum, blue grey. 0,9L white 0,125L white 0,7L white 310GR spray white 0.125L gray Gray, 0.5L 310 gr spray light-gray 310 gr spray gray Blue-gray, 0.125L Blue-gray, 0.7L 0,5L blue 310GR spray darkblue 310GR spray orange 0,25L spray red 0,25L green 1,0L green 310GR spray black 0,5L 0.25L 1L spray 1kg 5kg 235kg barrel 10W40, gasoline., 1,0L 10W40, gasoline., 5,0L 10W40, gasoline., 25L 10W40, gasoline., 200L fat 20W30, diesel., 1,0L 20W30, diesel., 5,0L 20W30, diesel., 25L 20W30, diesel., 200L fat For two-stroke engines., 1,0L 0,17L spray 0,15L spray For cooling jacket., 1,0L 0.4L spray EP90 Solid, salt water resistant., 40GR For propeller shaft., 500GR For controls., 250GR For rust protection., 115GR Araldit std Tube std 0,94L 0,3L 250GR 0,5L

45333

Upd:7/17/2022

Tool Kit

90 D42A

1 2

6 7

5 9 3 8 11

27 26

24 23

22 21

20 19

Upd:7/17/2022

46531

7742680 -90 -54149375 D42A

Tool Kit

D42A REF PART NO. QTY 1 (844481) 1 Tool kit 2 842021 1 Tool box 3 (750) 1 Grease gun 4 (755) 1 Adjustable wrench (3803911) 1 Alternator, reman (962045) 1 Adjustable wrench 5 (962032) 1 Pliers 6 804771 1 Screwdriver 7 (963929) 1 Combination screwdri 8 (811) 12 Protective cap 9 (880695) 1 Extension bar 10 (880694) 1 Handle 11 (946804) 1 Allen wrench 914675 1 Allen wrench 12 (962066) 1 Open-end wrench 13 (210144) 1 Open-end wrench 14 (210145) 1 Open-end wrench 15 (962070) 1 Open-end wrench 16 (210146) 1 Open-end wrench 17 (210149) 1 Wrench (962075) 1 Open-end wrench 18 (9820311) 1 Impact hexagon socke 19 (9820314) 1 Socket wrench 20 (9820316) 1 Socket 21 (9820318) 1 Socket wrench 22 (9820320) 1 Impact hexagon socke 23 (9820321) 1 Socket 24 (9820323) 1 Impact hexagon socke 25 (9820324) 1 Impact hexagon socke 26 (9820326) 1 Socket wrench 27 (9820327) 1 Impact hexagon socke 28 X chemicals

7742680- 90- 54149375 D42A

DESCRIPTION

SEE SEC.

NOTES

5/16'' 1/4'' 3/8''-7/16'' 7/16''-1/2'' 9/16''-5/8'' 13/16''-7/8'' 3/4''-11/16'' 15/16''-1'' 41mm 3/8'' 7/16'' 1/2'' 9/16'' 5/8'' 11/16'' 3/4'' 13/16'' 7/8'' 15/16'' 54149376

46531

Upd:7/17/2022

Tool Kit

90 D42A

5 6

7 13 12 11 10 9

Upd:7/17/2022

46774

7742680 -90 -54149374 D42A

Tool Kit

D42A REF PART NO. QTY DESCRIPTION 1 821127 1 Tool kit 844642 1 Tool bag 2 (750) 1 Grease gun 3 (755) 2 Adjustable wrench (3803911) 2 Alternator, reman 4 (962032) 1 Pliers 5 804771 1 Screwdriver 6 (963929) 1 Combination screwdri 7 (811) 12 Protective cap 8 (962066) 1 Open-end wrench 9 (210144) 1 Open-end wrench 10 (210145) 1 Open-end wrench 11 (962070) 1 Open-end wrench 12 (210146) 1 Open-end wrench 13 (210149) 1 Wrench 14 1 chemicals

7742680- 90- 54149374 D42A

SEE SEC.

NOTES (809863) Not included in set of tools 821127.

3/8''-7/16'' 7/16''-1/2'' 9/16''-5/8'' 13/16''-7/8'' 3/4''-11/16'' 15/16''-1'' 54149376

46774

Upd:7/17/2022

Water Filter and Installation Components

90 D42A

12 3 4

5 6 9

12 10

Upd:7/17/2022

49007

7742680 -90 -54149377 D42A

Water Filter and Installation Components

D42A REF PART NO. QTY 1 366822 1 Filter 2 (836462) 1 Bracket 3 940135 3 Hexagon screw 4 941907 3 Spring washer 5 (836440) 1 Filter housing 6 821335 1 Adapter 7 469328 1 Gasket 8 961606 1 Hose nipple 9 961656 1 Hose nipple 10 941995 X Hose 11 943472 4 Hose clamp 12 (365287) 2 Faucet 13 827932 1 T-pipe 14 82745 1 Shut-off cock

DESCRIPTION

7742680- 90- 54149377

49007

D42A

NOTES

L=4000mm

Upd:7/17/2022

Water Heater and Installation Components: 1144069

90 D42A

5 3

Upd:7/17/2022

44267

7742680 -90 -54149378 D42A

Water Heater and Installation Components: 1144069

D42A REF PART NO. QTY 1 (1144069) 1 Water heater 2 1 3 (827259) 1 Decal 4 842767 2 Bracket 5 (1144071) 2 Hose clamp 6 (1144070) 2 Spacer

DESCRIPTION

7742680- 90- 54149378

44267

D42A

NOTES Compl

Upd:7/17/2022

Repair Kit

D42A REF PART NO. QTY DESCRIPTION 1 875469 1 Gasket kit, gasket kit for decarbonizing 469205 417135 4804247

4 8 1

Sealing ring, fuel injector Ring Gasket, exhaust manifold flange

785416 785445

1 1

Gasket, valve cover Gasket, induction manifold

785556

Sealing ring, thermostat housing

785557

1 1

Sealing ring, thermostat exhaust manifold

785773

Gasket, thermostat housing

6630496

Gasket kit, cover

875471

1 Gasket kit, recondition

11996 957176 466271 420166 420213 423123 (778633) 785417 787198

1 5 1 3 1 1 1 1 1

Gasket, Plug Gasket, Nipple Gasket, interm.pipe Gasket, Plug Sealing ring, cover Sealing ring, bearing housing Gasket, oil slinger Gasket, oil pan Gasket, flywheel housing

(785594) 785612 (785618) (785622) 785746

1 1 1 1 1

Gasket, cover Gasket, water pump Sealing ring, cover Gasket, bend Gasket, timing gear plate

785764 (785766) 785822

1 1 1

Gasket, cover Gasket, Plug Gasket, fuel injection pump

818668 (785873) 787017

1 1 1

Gasket, fuel feed pump Gasket, oil pump Sealing ring, breather pipe

787156 907132 925059 926032 926033 926039 926040 926043 (926131) 926132 942089 955993 957171 957173 957178 957185 4804489

1 3 1 1 1 1 1 2 1 1 1 1 8 1 6 2 1

Gasket, cover Gasket, hollow bolt O-ring, relief valve O-ring, pipe O-ring, oil cooler O-ring, oil cooler O-ring, oil cooler O-ring, oil cooler O-ring, cover O-ring, cover O-ring, suction pipe O-ring, oil pump Gasket, hollow bolt Gasket, Plug Gasket, hollow bolt Gasket, Plug Sealing ring, cover

(273110)

1 Repair kit, repair kit for fuel feed pump

7742680- 99- 54149379 D42A

NOTES

(740655)

(6630283)

Upd:7/17/2022

Repair Kit

D42A REF PART NO. QTY 1 1 2 2 1 1 1 1 1

NOTES

Retainer seal valve seal diaphragm spring pin packing washer

(6648084)

1 Field winding, starter

(6645038)

1 4

7742680- 99- 54149379 D42A

DESCRIPTION

Field winding terminal shoe spring

Upd:7/17/2022

Repair Kit

D42A REF PART NO. QTY DESCRIPTION 1 754563 4 Cylinder liner kit 6630394 4 Cylinder liner kit 4 cylinder liner 4804215 8 Seal 4 piston 6630017 4 Piston ring kit 4 gudgeon pin 914523 8 Snap ring

(785948)

8 4 4

compr.ring, upper compr.ring, lower oil ring, upper oil ring, lower

4 4 4 4 4 4 4 4 4 4 4 4

Big-end bearing kit

270432 270433 270434 (270435) 270436 (270437)

4 4 4 4 4 4

Main bearing kit Main bearing kit Main bearing kit Main bearing kit Main bearing kit Main bearing kit

Std D 0.25mm u.s 0.50mm u.s 0.75mm u.s 1.00mm u.s 1.25mm u.s

(754589) (754590) (754591) (754592) (754593) (754594)

1 1 1 1 1 1

Main bearing kit Main bearing kit Main bearing kit Main bearing kit Main bearing kit Main bearing kit

Std D 0.25mm u.s 0.50mm u.s 0.75mm u.s 1.00mm u.s 1.25mm u.s

276754 276755 276756 (276757)

1 1 1 1

Thrust washer kit Thrust washer kit Thrust washer kit Thrust washer kit

Std D 0.1mm o.s 0.2mm o.s 0.3mm o.s

754569 (875463) 787184 (787185) 914449 11136 (181473) 773654

1 Overhaul kit 1 Repair kit 1 Shaft 1 Shaft 2 Snap ring 1 Ball bearing 1 Ball bearing 1 Deflector ring 1 1 Wear ring 1 Impeller 1 Snap ring 1 Gasket 2 Spacer ring

270093 270094 270095 270096 270097 (270098)

421306 785505 (914524) 785612 (910396)

7742680- 99- 54149381 D42A

NOTES Repl by 6630394

Big-end bearing kit Big-end bearing kit Big end bearing kit Big-end bearing kit Big end bearing kit

Std D D42A PP spec.16053, 867638., Std D 0.25mm u.s D42A PP spec.16053, 867638., 0.25mm under size 0.50mm u.s D42A PP spec.16053, 867638., 0.50mm under size 0.75mm u.s D42A PP spec.16053, 867638., 0.75mm under size 1.00mm u.s D42A PP spec.16053, 867638., 1.00mm under size 1.25mm u.s D42A PP spec.16053, 867638., 1.25mm under size

For cooling water pump 787186,pump shaft length=203mm. For cooling water pump 787187,pump shaft length=153mm. For cooling water pump 787186,pump shaft length=203mm. For cooling water pump 787187,pump shaft length=153mm.

(1542833)

Upd:7/17/2022

Engine

DESCRIPTION Camshaft Crankshaft and Related Parts Cylinder Block and Related Parts Cylinder Head Cylinder Head Engine and Installation Components Components Engine Suspension Spec.9969, 867113, 16053, 867638 Engine Suspension, Spec.867131 Flywheel Housing Lubricating System Oil Pump Oil Pump Oil Pump Oil Pump Oil Sump Pump and Installation Components Timing Gear Cover and Gears

7742680- 21- 21 D42A

21 SEE SEC. 54149299 54149300 54149294 54149297 54149296 54149306 54149309 54149310 54149295 54149301 54149304 54149303 54149305 54149302 54149307 54149298

NOTES D42A D42A D42A D42A D42A D42A D42A D42A D42A D42A

D42A D42A

Upd:7/17/2022

Fuel System

23 DESCRIPTION

Fuel Feed Pump Fuel Feed Pump Fuel Filter Fuel Injection Pump Fuel Injection Pump Fuel Injection Pump Fuel Injector Fuel Injector Fuel System

7742680- 23- 23 D42A

SEE SEC. NOTES 54149327 54149326 54149330 54149323 54149324 54149325 54149329 54149328 54149331 D42A

Upd:7/17/2022

Cooling System

DESCRIPTION Air Filter and Installation Components Air Filter and Installation Components Earlier Prod Cooling System, Induction and Exhaust Manifold Cooling Water Pump: 787186 Cooling Water Pump: 787284 Cooling Water Pump: 787187 Induction-and Exhaust Manifold Oil Cooler, Side Mounted with Installation Components Radiator and Fan with Inst.comps Spec.867113, 867131, 16053, 867638 Radiator and Fan with Installation Components, Spec.9969 Thermostat and Water Pump with Installation Components

7742680- 26- 26 D42A

26 SEE SEC. 54149321 54149319 54149322 54149312 54149314 54149313 54149318 54149317 54149316 54149315 54149311

NOTES D42A D42A D42A D42A D42A D42A D42A D42A D42A D42A D42A

Upd:7/17/2022

Engine Controls

27 DESCRIPTION

Manual Speed Control Stop Solenoid and Installation Components.

7742680- 27- 27 D42A

SEE SEC. NOTES 54149335 D42A 54149334 D42A

Upd:7/17/2022

General, Electrical System

DESCRIPTION Alternator Alternator Alternator Alternator Alternator Battery Container and Installation Comps. Power Pack Cables and Cable Terminals Connecting Box and Interm.relay with Installation Components Electrical System and Instrument Instrument Panel Instrument Panel Instrument Panel Instrument Panel Instrument Panel and Installation Components for Power Pack Starter Starter Starter Starter Starter Starter Starter Motor Starter Motor Starter Motor

7742680- 30- 30 D42A

30 SEE SEC. 54149337 54149339 54149341 54149340 54149338 54149357 54149359 54149336 54149358 54149356 54149354 54149355 54149353 54149352 54149347 54149348 54149343 54149344 54149345 54149342 54149351 54149350 54149349

NOTES

D42A D42A D42A D42A

D42A

Upd:7/17/2022

Clutch

41 DESCRIPTION

Clutch Clutch Rockford Borg Warner 11'' Coupling and Installation Components Flexible Coupling and Installation Components Friction Clutch and Installation Components

7742680- 41- 41 D42A

SEE SEC. 54149362 54149361 54149365 54149364 54149363

NOTES

D42A D42A D42A

Upd:7/17/2022

Transmisson

DESCRIPTION Gear Box 254595 Gear Box 254595 and Installation Components Gear Box 254595, Counter Shaft and Reverse Shaft Gear Box 254595, Cover Gear Box 254595, Main Shaft and Input Shaft Gear Box 254595, Synchromesh Gear Box 254595, Synchromesh

7742680- 43- 43 D42A

43 SEE SEC. 54149366 54149373 54149370 54149372 54149367 54149368 54149369

NOTES D42A D42A D42A D42A D42A D42A

Upd:7/17/2022

General, Hydraulic System, Special Functions, Miscellaneous

DESCRIPTION Chemicals Tool Kit Tool Kit Water Filter and Installation Components Water Heater and Installation Components: 1144069

7742680- 90- 90 D42A

90 SEE SEC. 54149376 54149375 54149374 54149377 54149378

NOTES D42A D42A D42A D42A D42A

Upd:7/17/2022

Miscellaneous, Repair Kits

99 DESCRIPTION

Repair Kit Repair Kit

7742680- 99- 99 D42A

SEE SEC. NOTES 54149379 D42A 54149381 D42A

Upd:7/17/2022

D42A

REF 21 23 26 27 30 41 43 90 99

DESCRIPTION Engine Fuel System Cooling System Engine Controls General, Electrical System Clutch Transmisson General, Hydraulic System, Special Functions, Miscellaneous Miscellaneous, Repair Kits

7742680- - TOC D42A

SEE SEC. 21 23 26 27 30 41 43 90 99

Upd:7/17/2022