Models HD101 thru 2342B CSA certified Low Lead Content Less Than - .25% Pb Proudly made in U.S.A
Up to
87% thermal efficiency!
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Decades of expertise and technological innovations went into creating the Hi Delta boiler, a product that incorporates features sought after by engineers, installers and end-users alike.
In 1948, Raypak introduced the first straight copper finned tube boiler designed with reliability and serviceability in mind. The tradition continues with Raypak’s Hi Delta model. It’s patented burner “security blanket,” an ingenious enhancement that provides a perfected air-gas pathway for complete combustion, makes the Hi Delta the most adaptable sealed-combustion boiler on the market today. While many manufacturers claim simple, convenient heat exchanger removal, servicing the Hi Delta couldn’t be more straightforward. Just open the unit from the front and slide it out on built-in runners.
Adding to the Hi Delta’s ease of use is the On-board Diagnostic Center. In the event of an operating problem, this key enhancement allows an on-site technician to quickly review the unit’s entire fault history, in easy to understand “real English”. No cryptic codes to deal with. Our diagnostic center even offers possible solutions to the problem at hand. The Hi Delta product family covers the full spectrum of both indoor and outdoor applications including space heating, process heating, pool heating and domestic hot water heating. When installed indoors, the Hi Delta’s versatility is revealed in smaller vent diameters, direct-venting and the convenience of stacking without an increased footprint. Raypak’s focus on customer satisfaction goes beyond product design. Like all Raypak boilers, every Hi Delta is factory-fire tested, assuring reliable start-up upon installation.
For over 60 years, Raypak professionals have earned their reputation as The Hot Water Management Experts. From system design through installation and start-up, you can count on your local Raypak Representative and the backing of the industry’s best sales staff, applications engineers and service department.
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• Models from 100,000 to 2,340,000 BTUH • All models indoor/outdoor certified • Efficiency: 84% Boilers- standard 85% AFUE HD101-HD301 87% Available on Models 302BE-2342BE 85% Water Heaters- standard (see Specialty Models)
• Patented burner “security blanket” enhances staged combustion, minimizes installation and start-up issues, and protects burners from metal fatigue • 105ºF minimum inlet water capability on standard models; • 120°F on 87% boilers • Copper finned tube heat exchanger; Cupro-nickel available • AB 1953 low lead certified • Bronze headers standard on water heaters, optional on boilers • Sidewall venting ready; No extractor needed for most applications • Ducted combustion air ready; TruSealTM CSA-certified direct-vent available • Status display and on-board diagnostic center, real english, no codes. • Meets all NOx regulations
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• G-20 – Low Gas Pressure operation (Models 302B-2342B) CSA-certified for 4” WC supply pressure, natural gas only. • D-14 – Rear vent option available at time of order • D-21– TruSeal direct vent air intake system • A-6 – Right hand water connection
Visit our website at www.raypak.com to find the Raypak representative in your area.
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1 1. Lightweight Refractory Panels Multi-piece ceramic fiber panels enhance combustion while minimizing heat retention. 2. Fully-enclosed Headers Temperature sensors and lead wires/capillaries are protected from weather, vandalism, and accidental damage during installation and service. 3. Flue Connection Top or back outlet flue connections offer greater installation flexibility. 4. Air Filter An easily-cleaned combustion air filter protects the burners from airborne particles including flying insects.
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5. On-Board Diagnostic Center Factory mounted standard equipment (302-2342). Gives relevant service feedback as well as possible solutions to clear the fault. All in plain English, no cryptic codes to decipher. The control stores up to 16 faults in its history file for the service technician to review. 6. Status Display Lights Up to 12 high-intensity LED lights, visible up-front, indicate the operating status of the boiler. 7. Construction The cabinet and all internal parts are made from galvanized, aluminized or stainless steel. The exterior is protected by textured powder-coat paint, ideally designed for indoor or outdoor installations.
8. Central Point Wiring Factory-made wire harnesses connect all electrical components to an easy-to-troubleshoot circuit board with multi-pin connectors. 9. Heat Exchanger Tubes Time-proven copper finned tubes and optional cupro-nickel tubes stand up to even the harshest water conditions. 10. Burners Special stainless steel alloy pre-mix burners provide clean, robust combustion and meet all low NOx regulations. 11. HSI Access Panel A small panel provides access to both the hot surface igniter and the flame sensor to aid inspection and service.
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Raypak’s Hi Delta (302B thru 2342B) comes equipped with a microprocessor-controlled diagnostic control center that displays its information on a 2x20 character LCD display in plain English. This control monitors system safeties, ignition faults and system status, while storing up to 16 reported faults. Raypaks diagnostic center also monitors the fault outputs of the Fenwal ignition control. The Fenwal’s flash codes are converted into real English fault codes that anyone can understand. The control is also equipped with a SPDT dry contact relay output that is switched anytime a safety fault occurs. This can be used for a heater alarm or a BMS safety interface. Example Diagnostic Fault Report Water Flow Sw Fault Check Boiler Pump, Purge Air, Replace Flow Switch
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Safety Faults • Manual High Limit • Auto High Limit • Low Water Cut-off • Vent Pressure • High Gas Pressure • Low Gas Pressure • Controller Alarm • Flow Switch • Blower Switch • Factory Option • External Interlock • Cold Water Run
Ignition Control Faults • Low Air • Flame- No CFH • Ignition Lockout • Low HSI Current • Low 24VAC • Internal Control Fault
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páÇÉï~ää=sÉåí Category III
sÉêíáÅ~ä=sÉåíáåÖ Category I (Type B)
Options pìêÉo~Åâqj háí
The perfect solution for today’s most space challenged equipment rooms. Stacking two Hi Delta 2342 boilers provides over 4.6MMBTU in just over 26 square feet plus clearances. All components (except pumps and PRV’s) are contained inside the cabinet, so there won’t be any gas valves or fans hanging off the unit. The units remain fully serviceable even while racked. • For models 302B thru 2342B • No Vent Offset Required
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• Small Footprint • Fits in Low-Ceiling Room
See Cat. 1000.16 for complete SureRack Details
• • • •
Heavy-Duty Construction Easy Assembly All Hardware Included Still Allows for Complete Servicing
Raypak’s array of leading edge controllers offer features such as: sequence-control of up to 16 boilers; PID technology; optimized approach to outdoor reset; BMS interfacing; freeze protection and other energy-saving functions. Raypak’s controllers have been specially designed to maximize the performance of its leading-edge Hi Delta boilers.
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Outdoor air reset controller for on-off or 2-stage units. Outdoor reset is based on a user-defined reset ratio. Includes 5 minute pump-off delay. Standard on hydronic models 300,000 BTUH or smaller. Also available as an option for model HD401 and all WH models.
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Designed to sequence multiple boilers up to four total stages, whether it’s one to four on/off boilers, two twostage boilers, or one boiler with up to four stages. It is available factory-mounted or loose. (See Cat. 5100.22)
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Demand-based set-point control maximizes energy savings in domestic hot water applications (See Cat. 5100.18)
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Provides functionality for multiple-boiler modulating control for precise load tracking of space heating and hot water suply systems. (See Cat. 5100.22)
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B-60 Stage interface is designed to stage a single boiler of up to four total stages using a proportional DC voltage of milliamp current signal from a building management system or multi-boiler controller such as our Temp Tracker MOD+ Hybrid. It is available factory-mounted on stage fired boilers as well as available as a field installed kit
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• For models 302B thru 2342B • Changeover takes less than one minute • No mechanical components to remove or replace With its patented, CSA-certified rapid fuel • Changerover can be accomplished while firing: simply turn the key! switchover system, the Hi Delta FlexGas is an ideal solution for interruptible-fuel appli- • Factory-installed and tested system cations (natural/propane gas). • CSA-Certified (See Cat. #1000.20)
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Cold Water Solution Options `çäÇ=t~íÉê=pí~êí
It is commonly known that prolonged internal condensation will dramatically shorten the life of standard boilers and water heaters. While Raypak boilers and water heaters can operate without harmful condensation at lower inlet water temperatures than the competition, there are still applications that require reliable protection against harmful condensation caused by frequent, extended, cold water startups. Raypak’s Cold Water Start protection system utilizes a proportional three-way valve to bypass water from the boiler outlet to the inlet during start-up, when the system return water temperature is below the minimum acceptable level.
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For the same reason stated for Cold Water Starts, it is even more important to provide protection against condensation from cold inlet water on systems where the return water temperature to the boiler will always be below the acceptable minimum. Raypak’s Cold Water Run system utilizes a variable-speed pump to inject just the right amount of water from the main system loop into the boiler to maintain the optimum inlet temperature. This approach allows the full capacity of the boiler to be utilized to meet the system load, while at the same time continuously maintaining the optimum inlet water temperature to prevent condensation. (See Cat. #1000.19)
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Raypak’s easy-to-understand user interface, including on-board diagnostics and LED operating status lights, tells the technician all he needs to know. All service/repair components are readily accessible from the front for maximum installation flexibility.
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N O P Q R
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Diagnostic Control Center Fenwal ignition control Central point wiring board Transformer Pump delay relay
S T U V
Manual reset high limit Main power disconnect Standby power switch Status lights
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MBTUH Output*
Ref. Hi Delta MBTUH Dwg. Model Input* pg. 5
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85% AFUE
100 150 199 250 299 399 300 399 500 650 750 900 990 1260 1530 1800 1999 2070 2340
84%
BOILER
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HD101 HD151 HD201 HD251 HD301 HD401 302B 402B 502B 652B 752B 902B 992B 1262B 1532B 1802B 2002Bª 2072B 2342B
(Cat. I)
Type H
85 128 169 213 254 335 252 335 420 546 630 756 832 1058 1285 1512 1679 1739 1966
87%† (Cat. II) N/A N/A N/A N/A N/A N/A 261 347 435 566 653 783 861 1096 1331 1566 1739 1801 2036
A Type WH 85% Width 85 128 169 213 254 339 255 339 425 553 638 765 842 1071 1301 1530 1699 1760 1989
18-9/16 21-7/8 25-1/16 28-5/16 31-9/16 38-1/16 36 43 50 60-1/2 67-1/2 78 57-1/8 68-1/2 79-7/8 91-1/8 102-1/2 102-1/2 113-7/8
Dimensions (in.)
B 9-1/4 10-7/8 12-1/2 14-1/8 15-3/4 19 18 21-1/2 25 30-1/4 33-3/4 39 28-9/16 34-1/4 39-15/16 45-9/16 51-1/4 51-1/4 56-15/16
G NPT
3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 1-1/4 1-1/4 1-1/4 1-1/4 2 2 2 2 2 2 2
H NPT
K T Flue Ø Ø
1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 2 2 2 2 2 2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2 2-1/2
4 4 5 5 5 6 5 6 6 8 8 8 10 12 12 14 14 14 16
W
4 4 4 4 4 4 6 6 6 6 6 6 10 10 10 10 10 10 10
N/A N/A N/A N/A N/A N/A 18 18-1/2 22 27-1/4 30-3/4 36 16-13/16 20-9/16 24-3/8 28-1/8 31-15/16 31-15/16 35-11/16
Operating Weight Amps‡ (lbs.) 150 175 200 225 250 300 380 445 545 590 675 740 900 1010 1225 1350 1450 1450 1520
4.7 4.7 4.7 4.7 4.7 4.7 6 6 6 6 6 7 <12 <12 <12 <12 <12 <12 <12
* Ratings for models HD101-HD401 for natural or propane gas and for elevations up to 2,000 ft. above sea level . For higher elevations, consult the factory. * Ratings for models 302B-2342B for natural or propane gas and for elevations up to 4,500 ft. above sea level . For higher elevations, consult the factory. † Add “E” Suffix to model number. ‡ Current draw is for heater only. (Supply breaker must have a delayed trip.) ª Natural gas only. Not available for propane.
Floor* Rear Water side Other side Top Front Vent
Indoor
Minimum 0” 1” 12” 1” 1” Open 2”
* Do not install on carpeting.
Service 0” 24” 24” 24” 1” 24” 2”
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Outdoor
Minimum
Hi Delta Model
Service
0” 0” 12” 24” 36” 36” 36” 36” Unobstructed Unobstructed Open 24” N/A N/A
Raypak is the first manufacturer to fully comply with California bill AB-1953. This legislation, mandates the maximum lead content to be less than .25% of the wetted surface area. This legislation went into effect January 1, 2010 and compliance has been certified by CSA.
PUMP - HOT WATER SUPPLY
CLEARANCES
Boiler Side
HD101 HD151 HD201 HD251 HD301 HD401 302B 402B 502B 652B 752B 902B 992B 1262B 1532B 1802B 2002B 2072B 2342B
HP
1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/4 1/4 1/4 1/2 3/4 3/4 3/4 1
Water Hardness
Soft
Amps 1.1 1.1 1.1 1.1 1.1 1.1 1.3 1.3 1.3 1.3 1.3 5.7 6 6 7 11 11 11 14
Medium
HP
1/8 1/8 1/8 1/8 1/8 1/8 1/4 1/4 1/4 1/4 1/2 1/2 1/2 3/4 1 1 1-1/2 1-1/2 1-1/2
Note: Current draw (Amps) is for pump only.
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Amps 1.3 1.3 1.3 1.3 1.3 1.3 5.7 5.7 5.7 5.7 7 7 7 11 14 14 15 15 15
HP
Hard
1/4 1/4 1/4 1/4 1/4 1/4 1/2 1/2 1/2 1/2 3/4 3/4 3/4 1 1 1-1/2 1-1/2 1-1/2 1-1/2
Amps 5.7 5.7 5.7 5.7 5.7 5.7 7 7 7 7 11 11 11 14 14 15 15 15 15
K FLUECONNECTIONDIA.
B
DRAWING 1 - MODELS HD101-HD401 OPTIONALPUMP
8-7/8
H WATER IN
LOW VOLTAGE CONNECTIONSSEE
T COMBUSTION AIRDIA.
PUMP CHART
G GASCONNECTION
H WATER OUT
A
1° SLOPE ON JACKET TOP
POWER
ON
CALL FOR
HEAT
®
BURNER
FIRING
SERVICE
SS
REQUIRED
1-1/4
18-1/4 4-9/16
8-1/2 19-3/8 22-1/8 23-1/2 26
19-7/16
5-1/16
1° SLO
K OPTIONAL
7-1/8
REARFLUE CONNECTIONDIA.
25
K FLUE CONNECTIONDIA.
H WATER OUT H WATER IN
18-5/8
PRV
1° SLOPE
INLETDIA.
K OPTIONAL
9-1/2
REARFLUE CONNECTIONDIA.
32-5/8
12-7/8
10-7/8
BLOWER 1
STANDBY
P/N 901891
28-1/2
1-3/4
W
3-1/4
MANUALSHUT -OFF &DIA GNOSTICLIGHTS
A
K FLUE CONNECTIONDIA.
OPTIONALPUMP
2-1/2
B
OUTDOOR VENT TERMINAL
ON-BOARD DIAGNOSTIC G GASCONNECTIONCENTER
T OPTIONALCOMB USTION AIR INLETDIA.
G OPTIONALGASCONNECTION INLETDIA.
H WATER OUT H WATER IN 41-1/4
8-5/8 32-7/8 30-3/8 20-3/8
P
ET TO ON JACK
OPTIONAL PUMPCO VER
ON
FLOW
PROUDLY MADE IN AMERICA
T&PGA UGE
DRAWING 3 - MODELS 992B-2342B
T COMBUSTION AIR
17-3/4 SAFETY IGNITION
STAGE 1
STAGE 2
7-1/2 7
OUTDOOR VENT TERMINAL
INLETDIA. G OPTIONALGASCONNECTION INLETDIA.
POWER
34-1/8
4-15/16
T OPTIONALCOMB USTION AIR
CALL FOR HEAT
31-1/4 VIEWPOR T
6-1/2
B
DIAGNOSTIC CENTER
25-1/2
12-1/8
A
G GASCONNECTIONON-BOARD
11-5/8
6 28-1/2
13-1/2
MANUALSHUT -OFF &DIA GNOSTICLIGHTS
LINE VOLTAGE CONNECTIONS
P CKET TO PE ON JA
INLETDIA.
P/N 901927 REV 1
16-9/16
DRAWING 2 - MODELS 302B-902B T COMBUSTION AIR
26-3/8
OFF
VIEWPOR T
PRV 6-3/4
35-3/4
POWER
CALL FOR HEAT
STAGE 1
STAGE 2 STAGE 3
T&PGA UGE
17-3/4
ON
FLOW BLOWER 1 BLOWER 2
STANDBY
32-7/8
8-1/4 13-1/4
SAFETY IGNITION
PROUDLY MADE IN AMERICA
3-1/4
W
2-1/2 2-1/2
MANUALSHUT -OFF &DIA GNOSTICLIGHTS
OPTIONAL PUMPCO VER
OPTIONALPUMP
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84% EFFICIENCY (TYPE H)
85% AFUE
Hi Delta Model HD101 HD151 HD201 HD251 HD301 HD401 302B 402B 502B 652B 752B 902B 992B 1262B 1532B 1802B 2002B 2072B 2342B
87% EFFICIENCY (TYPE H)
85% EFFICIENCY (TYPE WH)
Hi Delta Model
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HD101 HD151 HD201 HD251 HD301 HD401 302B 402B 502B 652B 752B 902B 992B 1262B 1532B 1802B 2002B 2072B 2342B
Hi Delta Model 302BE 402BE 502BE 652BE 752BE 902BE 992BE 1262BE 1532BE 1802BE 2002BE 2072BE 2342BE
Minimum Flow
GPM 13 13 13 13 13 22 20 20 21 27 32 38 42 53 64 76 84 87 98
⌬T °F 9 13 17 21 25 31 13 17 21 28 30 30 28 30 30 30 30 30 30
⌬P Ft <1.0 <1.0 3.4 <1.0 <1.0 2.4 <1.0 <1.0 <1.0 1.1 1.5 2.2 1.3 2.4 4.0 6.0 7.9 8.5 12.1
GPM
⌬T °F 14 20 27 34 41 30 25 34 40 40 40 40 40 40 40 40 40 40 40
Soft
20 20 20 20 20 22 40 40 40 40 42 51 60 72 86 102 112 117 132
⌬P Ft 1.8 1.8 1.9 1.9 1.9 2.4 2.0 2.0 2.1 2.2 2.6 3.9 2.7 4.4 7.1 10.9 13.9 15.1 21.4
Minimum Flow
GPM
20 20 22 28 33 39 43 55 67 78 87 90 102
⌬P Ft <1.0 <1.0 <1.0 1.1 1.6 2.3 1.4 2.6 4.3 6.5 8.5 9.1 12.9
Flow Rates
GPM 44 44 44 44 44 44 90 90 90 90 90 90 132 132 132 132 132 132 132
SHL* 3.8 3.8 3.9 3.9 3.9 4.8 5.1 5.1 5.2 5.3 6.0 8.7 5.2 7.9 11.9 17.4 21.6 23.4 31.8
Flow Rates
⌬T °F 26 35 40 40 40 40 40 40 40 40 40 40 40
Maximum Flow 8.8 8.8 8.9 9.2 9.4 9.8 9.8 10.0 10.4 10.8 11.3 11.7 13.1 14.8 16.5 18.3 19.0 19.0 21.4
⌬T °F 7 10 13 16 20 26 10 13 16 20 17 21 17 19 22 26 26 27 30
⌬T °F 4 6 8 10 12 15 6 7 9 12 14 17 13 16 19 23 25 26 30
⌬P Ft 9.8 10.0 10.4 10.8 11.3 11.7 13.1 14.8 16.6 18.3 19.0 19.0 21.4
GPM 17 26 34 43
⌬P Ft 1.4 3.1 5.4 8.5
Exceeds Maximum Flow
50 67 84
3.3 5.8 9.1
20°F ⌬T
GPM
⌬P Ft
13 17 21 25 34 25 34 42 55 63 76 83 106 129
1.0 1.3 2.1 3.1 5.6 <1.0 1.4 2.3 4.1 5.7 8.3 5.2 9.6 15.7
Medium
GPM 26 26 26 26 26 26 52 52 52 55 73 73 98 115 120 120 132 132 132
⌬T °F 6 8 10 13 15 17 13 17 20 24 26 27 31
30°F ⌬T
GPM
⌬P Ft 3.0 3.1 3.2 3.2 3.2 3.3 3.3 3.4 3.5 4.1 7.5 7.8 7.3 11.3 13.7 15.1 19.0 19.0 21.4
SHL* 6.3 6.3 6.4 6.5 6.5 6.6 8.3 8.4 8.6 9.7 16.9 17.2 13.3 19.4 22.5 23.9 29.5 29.5 31.8
10°F ⌬T
GPM 52 69 87
⌬P Ft 3.3 5.8 9.1
⌬T °F
14 17 22
22 28 36 42 50 55 71 86 101 112 116 131
4 6 8 9 11 15 7 9 12 15 14 17 13 16 20 23 26 27 30
Hard
GPM 45 45 45 45 45 45 74 74 73 72 90 90 132 132 132 132 132 132 132
GPM 26 35 44 57 65 78 86 110 132
Exceeds Maximum Flow
⌬P Ft 9.2 9.2 9.4 9.6 9.8 10.3 6.6 6.8 6.9 7.0 11.3 11.7 13.1 14.8 16.5 18.3 19.0 19.0 21.4
Pressure Drops
20°F ⌬T
⌬P Ft <1.0 1.5 2.5 4.4 6.1 8.9 5.6 10.3 16.5
⌬P Ft
40°F ⌬T
GPM
⌬P Ft
Less than Minimum Flow
Exceeds Maximum Flow
Water Hardness
Maximum Flow
GPM 90 90 90 90 90 90 132 132 132 132 132 132 132
⌬P Ft
10°F ⌬T
Pressure Drops
<1.0 1.4 2.5
23 29 38 44 52 57 73 89 104 116 120 132
<1.0 1.4
21 27 32 38 42 53 64 76 84 87 98
<1.0 1.1 1.5 2.2 1.3 2.4 4.0 6.0 7.9 8.5 12.1
Less than Minimum Flow
<1.0 1.1 1.8 2.6 3.8 2.3 4.3 7.1 10.7 13.8 14.8 21.1
SHL* 18.0 18.1 18.2 18.5 18.7 19.1 16.3 16.4 16.3 16.2 25.1 25.5 23.6 25.3 27.0 28.7 29.5 29.5 31.8
30°F ⌬T
GPM
13 17
MTS 1-1/2” 1-1/2” 1-1/2” 1-1/2” 1-1/2” 1-1/2” 2” 2” 2” 2” 2” 2” 2-1/2” 2-1/2” 2-1/2” 2-1/2” 2-1/2” 2-1/2” 2-1/2”
40°F ⌬T
⌬P Ft
GPM
⌬P Ft
<1.0 1.1 2.0 2.8 4.1 2.5 4.6 7.6 11.5 14.8 15.8 22.6
22 28 33 39 43 55 67 78 87 90 102
<1.0 1.1 1.6 2.3 1.4 2.6 4.3 6.5 8.5 9.1 12.9
Less than Minimum Flow
NOTES: Minimum flow rates in closed systems may be reduced to a flow rate consistent with a 40°F ⌬T. Maximum flow rates are limited by maximum acceptable velocity through the heat exchanger tubes and may be increased by 10% for closed heating systems. Pressure drop would increase 21%. *SHL = Calculated at 100 feet effective pipe length.
84% EFFICIENCY (TYPE H)
85% AFUE
Hi Delta MBTUH Model Input HD101 HD151 HD201 HD251 HD301 HD401 302B 402B 502B 652B 752B 902B 992B 1262B 1532B 1802B 2002B 2072B 2342B
100 150 199 250 299 399 300 399 500 650 750 900 990 1260 1530 1800 1999 2070 2340
87% EFFICIENCY (TYPE H)
85% EFFICIENCY (TYPE WH)
Hi Delta MBTUH Model Input HD101 HD151 HD201 HD251 HD301 HD401 302B 402B 502B 652B 752B 902B 992B 1262B 1532B 1802B 2002B 2072B 2342B
100 150 199 250 299 399 300 399 500 650 750 900 990 1260 1530 1800 1999 2070 2340
Hi Delta MBTUH Model Input 302BE 402BE 502BE 652BE 752BE 902BE 992BE 1262BE 1532BE 1802BE 2002BE 2072BE 2342BE
300 399 500 650 750 900 990 1260 1530 1800 1999 2070 2340
Recovery Rates (GPH) 10
1020 1531 2031 2551 3051 4024 3055 4063 5091 6618 7636 9164 10080 12829 15578 18327 20353 21076 23825
10
1020 1531 2031 2551 3051 4071 3091 4111 5152 6697 7727 9273 10200 12982 15764 18545 20596 21327 24109
10
3164 4208 5273 6855 7909 9491 10440 13287 16135 18982 21080 21829 24676
20
510 765 1015 1276 1526 2012 1527 2031 2545 3309 3818 4582 5040 6415 7789 9164 10177 10538 11913
20
510 765 1015 1276 1526 2036 1545 2055 2576 3348 3864 4636 5100 6491 7882 9273 10298 10664 12055
20
1582 2104 2636 3427 3955 4745 5220 6644 8067 9491 10540 10915 12338
30
340 510 677 850 1017 1341 1018 1354 1697 2206 2545 3055 3360 4276 5193 6109 6784 7025 7942
30
340 510 677 850 1017 1357 1030 1370 1717 2232 2576 3091 3400 4327 5255 6182 6865 7109 8036
30
1055 1403 1758 2285 2636 3164 3480 4429 5378 6327 7027 7276 8225
40
255 383 508 638 763 1006 764 1016 1273 1655 1909 2291 2520 3207 3895 4582 5088 5269 5956
40
255 383 508 638 763 1018 773 1028 1288 1674 1932 2318 2550 3245 3941 4636 5149 5332 6027
40
791 1052 1318 1714 1977 2373 2610 3322 4034 4745 5270 5457 6169
50
204 306 406 510 610 805 611 813 1018 1324 1527 1833 2016 2566 3116 3665 4071 4215 4765
50
204 306 406 510 610 814 618 822 1030 1339 1545 1855 2040 2596 3153 3709 4119 4265 4822
50
633 842 1055 1371 1582 1898 2088 2657 3227 3796 4216 4366 4935
60
170 255 338 425 509 671 509 677 848 1103 1273 1527 1680 2138 2596 3055 3392 3513 3971
Temperature Rise (째F) 70
146 219 290 364 436 575 436 580 727 945 1091 1309 1440 1833 2225 2618 2908 3011 3404
80
128 191 254 319 381 503 382 508 636 827 955 1145 1260 1604 1947 2291 2544 2635 2978
Recovery Rates (GPH) 60
170 255 338 425 509 679 515 685 859 1116 1288 1545 1700 2164 2627 3091 3433 3555 4018
527 701 879 1142 1318 1582 1740 2215 2689 3164 3513 3638 4113
113 170 226 283 339 447 339 451 566 735 848 1018 1120 1425 1731 2036 2261 2342 2647
Temperature Rise (째F) 70
146 219 290 364 436 582 442 587 736 957 1104 1325 1457 1855 2252 2649 2942 3047 3444
80
128 191 254 319 381 509 386 514 644 837 966 1159 1275 1623 1970 2318 2574 2666 3014
Recovery Rates (GPH) 60
90
90
113 170 226 283 339 452 343 457 572 744 859 1030 1133 1442 1752 2061 2288 2370 2679
Temperature Rise (째F) 70
452 601 753 979 1130 1356 1491 1898 2305 2712 3011 3118 3525
80
395 526 659 857 989 1186 1305 1661 2017 2373 2635 2729 3085
90
352 468 586 762 879 1055 1160 1476 1793 2109 2342 2425 2742
100
110
120
130
78 118 156 196 235 310 235 313 392 509 587 705 775 987 1198 1410 1566 1621 1833
73 109 145 182 218 287 218 290 364 473 545 655 720 916 1113 1309 1454 1505 1702
68 102 135 170 203 268 204 271 339 441 509 611 672 855 1039 1222 1357 1405 1588
100
110
120
130
78 118 156 196 235 313 238 316 396 515 594 713 785 999 1213 1427 1584 1641 1855
140
73 109 145 182 218 291 221 294 368 478 552 662 729 927 1126 1325 1471 1523 1722
150
68 102 135 170 203 271 206 274 343 446 515 618 680 865 1051 1236 1373 1422 1607
100
110
120
130
140
150
102 153 203 255 305 402 305 406 509 662 764 916 1008 1283 1558 1833 2035 2108 2383
102 153 203 255 305 407 309 411 515 670 773 927 1020 1298 1576 1855 2060 2133 2411
316 421 527 685 791 949 1044 1329 1613 1898 2108 2183 2468
93 139 185 232 277 366 278 369 463 602 694 833 916 1166 1416 1666 1850 1916 2166
93 139 185 232 277 370 281 374 468 609 702 843 927 1180 1433 1686 1872 1939 2192
288 383 479 623 719 863 949 1208 1467 1726 1916 1984 2243
85 128 169 213 254 335 255 339 424 552 636 764 840 1069 1298 1527 1696 1756 1985
85 128 169 213 254 339 258 343 429 558 644 773 850 1082 1314 1545 1716 1777 2009
264 351 439 571 659 791 870 1107 1345 1582 1757 1819 2056
243 324 406 527 608 730 803 1022 1241 1460 1622 1679 1898
140
226 301 377 490 565 678 746 949 1152 1356 1506 1559 1763
150
211 281 352 457 527 633 696 886 1076 1265 1405 1455 1645
9
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Boilers (Type H)
ASME, National Board Registered, 160 PSI Heat Exchanger Tubes Headers Pressure Relief Valve Temperature & Pressure Gauge Pump – 120V, Single-Phase 120V Power Supply Pump Time Delay Diagnostic Display Central Temperature Controller
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Hot Surface Ignition System High Gas Pressure Switch Low Gas Pressure Switch Blocked Vent and Air Pressure Switches High Limit Switch
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Low Water Cut-Off, 24V Flow Switch
Firing Mode
4” WC Supply Pressure
TruSeal Direct Vent System Air Filter, Room Air Air Filter, Ducted Outside Air
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Efficiency (402B - 2002B only) Combustible Floor Rated Alarm System Vent Terminal Right-Hand Water Connections CSD-1/GE GAP Control System Low NOx Compliance Cold Water Start Cold Water Run
H Stamp HLW Stamp Copper Cupro Nickel Bronze Cast Iron 30, 45, 75 & 150 PSI Available 60 & 125 With 120V/24V Transformer Single Phase 16-Event Memory B-20: On/Off, Mechanical B-28: On/Off, Digital B-6: 2-Stage, Mechanical B-26–B-27: 2-Stage, Digital B-21–B-23: 4-Stage, Digital B-24: 2-Stage, Raytemp (Digital) B-25: 4-Stage, Raytemp (Digital) B-60 Stage Interface Card TempTracker Mod+ Hybrid B-42 TempTracker Analog 3-try 1-try
Manual Reset, Fixed Manual Reset, Adjustable Automatic Reset, Adjustable With manual reset and test button
On/Off (H4, WH1) 2-Stage (H3, WH3) 3-Stage (H8, WH8) 4-Stage (H9, WH9) Natural Gas Only
84% (Category I) 85% (Category I) 87% (Category II) Outdoor and Through-the-Wall Meets all current requirements Cold water protection systems Cold water protection systems
Notes: 1 Standard on on/off boilers (H4); Optional on all others 2 Standard on Models 302B and 402B; Optional on Models 502B-902B 3 Optional on Models 302B and 402B; Standard on Models 502B-902B 4 Standard on 992B; Optional on 1262B-2342B 5 Not available on Model 992B; Standard on Models 1262B-2342B
Water Heaters (Type WH)
992B-2342B HD101-HD401
302B-902B
992B-2342B
N/A N/A
N/A
N/A
N/A
(4) (5) (6)
N/A N/A
(2) (3) N/A N/A
N/A
HD101-HD401
302B-902B
N/A
N/A
N/A
N/A
N/A N/A (9)
N/A
N/A (1)
N/A N/A
(2) (3) N/A N/A
N/A N/A N/A N/A
N/A (7)
N/A (8)
6 Option but not available on Model 2002B 7 Not applicable for Models 302B and 402B; Optional for Models 502B-902B 8 Standard on Models 992B-2002B; Models 2072B and 2342B require site testing and have different emissions requirements (Consult factory) 9 Standard on 101-301
N/A N/A N/A N/A = Standard
N/A
N/A
(4) (5) (6)
N/A N/A N/A N/A (7) (8) = Optional
Raypak, Inc. • 2151 Eastman Ave., Oxnard, CA 93030 • phone: (805) 278-5300 • fax: (800) 872-9725 • www.raypak.com Cat. No. 1100.12H Effective 10-15-12
Replaces: 06-01-12