Stx six companies english2018 05 final enlgish

Page 1

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STX 六家公司股权结构图

4

Six company equity structure chart Kaisha (Co., Ltd)

STX 株式会社 (韩国) Korea

24%

Invest (Dalian)

STX 投资 (大连)

STX 造 船 美元

Heavy Industries

STX 造船海洋 (韩国) Korea

STX 重工业 (韩国) Korea

STX ENGINE (韩国)

60%

16%

28%

100%

Shipyard Ocean

100% STX 重工 注 册资本

52% 20%

100%

100%

Hong Kong 香港世腾 Shipeng

100%

注册资本 13,900 万美元

STX 发动 机 注册资本

Shipyard Registered Capital $259 million Heavy Duty:$190 million. Ocean:$139 million Engine: $228 million

STX 重型装 备 美元

STX 金 属

万美元

Heavy Duty: $40million Metal: $80 million More info: www.hilcoind.com/sale/stxdelian


STX 六家公司发展历程 2006.09 2006.10 2007.02

2007.03

Six Companies Development History

Signed agreement with Dalian government for investment. Set up Shipyard, and Heavy Set up Engine, Ocean Heavy

breaking ceremony

2007.11

Set up Heavy Duty Equipment, Metal

2009.12

Completion of Shops of Shipyard, Heavy, Engine

2010.12

Completion of Shops of Ocean Heavy, Heavy Duty Equipment

2014.06.06 Dalian Intermediate Court accepted application of restructuring of STX2015.03.10

5


6 STX Shipyard : National policies permit the design, production and sale of ships, oil drilling equipment, and metal structural parts. (Licensing related); steels used for ships (excluding imports) and the wholesale of spare parts (for those that do not involve state-run trade management goods, which involve quotas or license management, apply according to relevant state regulations) STX Heavy : Fabricate, assembly, manufacturing, and sales of hulls, hatch covers, and structure parts of various

ships (involving administrative licensing can only operate after obtaining a permit).

STX Ocean Heavy : D e s i g n , m a n u f a c t u r e a n d s a l e o f v a r i o u s m a r i n e s t r u c t u r e s a n d r e l a t e d

accessor ies

.

STX Engine : Design, manufacture and sale of various marine diesel engines (main engines, auxiliary generators, emergency generators, etc.) and auxiliary equipment and related accessories for ships; import, export and wholesale of engine parts (not involving state-run trade management products. Those involved in the management of quotas licenses shall apply according to relevant national regulations; design, manufacture and sale of various types of ship's diesel engine, crankshaft, auxiliary machinery, parts and accessories. STX Heavy Duty Equipment : Chemical equipment (pressure vessels, heat exchangers), boilers (500,000 megawatts for thermal power generation, hot water treatment capacity 100 tons/hour for industrial use), desalination equipment (evaporation, distillation equipment) and 500,000 kilowatt-class power generation equipment. Design and manufacture of required pipelines; assembly of wind turbines, sales, and manufacture of parts and components (sales only for self-made products). STX Metal : Design and manufacture of marine diesel engine parts and accessories.

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地理位置及优势条件

Geographic location and advantages

7

Location: East of Bohai Bay - 309 Xingang Road, Lingang Industrial Area, Changxing Island(About 100 kilometers to the northwest from Dalian Airport) Land area: 4,611,364 m2 Weather: Continental monsoon climate zone, mild and humid

Average annual temperature 10 °C

2007.01 →An important fulcrum for the coastal economic belt at the 5:1 line in Liaoning Province →Unique deep-water coastline resources →Has rich technical staff and labor resources →Very rarely affected by natural disasters such as typhoons

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2013.05


Engine Shop

Engine

Machine

8

Structure Part Shop

Factory Layout

Crankshaft Casting Forging Shop Casting Steel Shop

Heavy Industries, Shipyard, Ocean Heavy

Legal Entities Heavy/Ship/Ocean

Area ( ㎥ ) 3,605,513

Engine/H.Duty/Metal

1,005,851

Total

4,611,364

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Land/Sea Area

9

Unit: RMB

STX ( Dalian ) Land/Sea Area

Status Catagory Entity Investment

Area/ ㎡

Unit Price

Amount

Remarks

Phase 1

563,172

-

-

Shipyard

Phase 2

-

Heavy Industries

SLS (北) Warehouse Sub Total Phase 1 Phase 2

510,566 58,647 128,654 1,261,039 547,778 578,777

-

-

-

-

Land

Sub Total Phase 1 Phase 2 Ocean Heavy Phase 3 Phase 4 Sub Total Engine Sub Total Phase 1 Precision Phase 2 Sub Total Heavy Duty Sub Total Metal Sub Total Obtained Land Total Shipyard Heavy Industries Ocean Obtained Ocean Total

Sea

*

1,126,555 521,061 458,807 158,920 79,131 1,217,919 211,118 163,785 84,650 248,435 267,943 278,355 4,611,364 830,786 550,993 1,472,889 2,854,668

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注: STX 发动机于 2011 年 12 月吸收合并 STX 精工

Precision was merged with Engine


10

二、

Introduction of Heavy Industries, Shipyard, Ocean Heavy

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船舶建造情况

Sale record of built vessels

造船

区分

Sales (hundred

11

2009 2010 Sale record Sale record

2011 Sale record

2012 Sale record

47

95

135

103

Launching

4

17

27

18

Delivered

3

12

20

28

130

270

410

370

Million RMB)

海洋工程 Ship yard Ocea n

Production (Kilotons)

备注:截至 2013 年 6 月共交付 75 艘船舶(含海洋重工配套 3 艘) More info: www.hilcoind.com/sale/stxdelian 船舶June 2013, 75 Vessels delivered (including 3 by Ocean By


12

散货船( Bulk Carrier ) ( 37K, 58K, 81K,98K,105K )

汽车运输船( PCTC ) -6700 UNIT

超大 型矿石运输船( VLOC ) 400K

集装箱船( Container Ship ) ( 2000 TEU,6500 TEU )

铺管船( PIPE LAYING VESSEL )

浮式储油船( Floating Storage Unit )

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Production Process ( 1 ) 钢材入库 Steel Plate

先行涂 装 paint

13

前处理 Pre treatment

钢材切割 Cutting

先行舾装

大组立

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Small assembly

中组立


Production Process ( 2 )

14

预合拢

搭载

引渡

下水

命名仪式

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岸壁工程

试航


Equipment/Facility

15

1. 钢材码头 Steel Pier

▶ Pier length : 145 meters ▶ Pier deep : - 7 m, 5,000 ton below vessel ▶ Equipment : 35 ton ship unloader – 2 sets

2. 钢材堆积场 Steel Stacked Yard

▶Stacked

Yard Specifications: A total of 4 spans.

Each span is 548.8 meters long and 30 meters wide

▶Stacked Yard Area : 62,758 square meters

Equipment

Span 1: 30 ton bridge electromagnetic crane - 3 units Span 2: 30 ton bridge electromagnetic crane - 4 units Span 3: 30 ton bridge electromagnetic crane - 4 units

Span 4: 30 ton bridge electromagnetic crane

- 4 units

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Equipment/Facility 3. Pre treat

16

▶ Pretreatment line: a total of 4 ▶ Processing capacity: daily maximum processing capacity

4,000 tons

Equipment: Jet processing machinery 4.5m (wide) * 6m/min 4

units

Bridge crane - 2 units 4. 加工工 厂 ▶ Shop Area : L:448m , W:170m , H:30m , Area:76,160 m2 ▶ Outside Area : L: 48m , W:47m (North South facing) L 302m , W:92m ( West East facing )

▶ Shop : Cutting Plant 12 Area, Steel Sorting Plant 1 Area Lug processing plant 1 building, woodworking room 1 (temporary building)

More

▶ Load handling capacity: 1 million tons/year ▶ Crane Equipment: Steel sorting plant 30 tons of electromagnetic single leg overhead crane - 3 sets. Cutting plant 30/20 ton bridge electromagnetic crane - 19 units5/7.5/10/15 tons single door electric hoist - 22 units ▶ Equipment for production: CNC plasma cutting machine - 29 flame cutting machines - 7 sets, 2,000 tons rolling machine - 2 sets of 2,500 tons bending machines - 1 set, 1,000 tons bending machines - 2 sets of 500 tons bending machines - 1 set, 700 tons profile bending machine - 2 sets of edging machine - 2 sets, engraving machine - 1 info: www.hilcoind.com/sale/stxdelian set


Equipment/Facility

17

5-1. 平组立工 厂

▶ Plant area: about 406 meters long, 180 meters wide, 40 meters high, with an area of 73,080 square meters ▶ Flat outdoor area: about 480 meters long and 167 meters wide ▶ Presence of factory building: 4 workshops and 4 assembly lines ▶ Load handling capacity: 1 million tons/year ▶ Crane equipment: 30 tons bridge electromagnetic crane - 2 sets, 20 ~ 140 tons bridge crane - 14 sets 100 to 300 tons of cranes - 8 ▶ Production equipment: Flat butt welding machine 2 sets, longitudinal assembly machine 2 sets Vertical material automatic welding machine 2 sets, ordinary welding unit

平组立流程介绍 SIZE

1

STAGE

NO.1

NO.2

NO.3

CASE 1

拼板

正面 SAW

反面 SAW

LINE 长

24M

24M

30M

使用装 备

2

HYD' PUSHE 2HEAD 2POLE R W/D PL' GANTR JOI Y NT M/C

3

2HEAD 2POLE W/D GANTR Y

4

NO.4

NO.5 NO.6 LONG' LONG' 划线 FITFITUP UP 25M

-

25M

25M

LONG' FIT-UP M/C 20TON * 2EA

5 NO.7 LONG' W/D 22M LONG' W/D M/ C 32POLE S

NO.8 N0.1 NO.2 LONG' 部材入 1 次 修理 库 SLIT 22M

-

30M

30M

20 T OH 50+50 C: 2EA TON WINCH OHC 10TON 4EA * 2

NO.3

25M

6 NO.1 2 次 SLIT&

NO.2 F/T & A/C

NO.1 A/C W/D

NO.2

NO.3

NO.4

NO.5

W/D

W/D

W/D

GR

30M

30M

22M

22M

22M

22M

22M

120 T 250 TON ON 30 TON OHC: 2EA OHC OHC

NO.1 出 库

LINE NO.2 LINE NO.3 LINE NO.4 LINE

出 库

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Equipment/Facility 5-2. 曲组立工 厂

曲组立流程介绍

18

▶ Plant area: 380 meters long, 185 meters wide, 47 meters high, 70,300 square meters ▶ Outside area: about 376 meters long, 156 meters wide, and an area of 58,656 square meters ▶ Factory Introduction: The factory is divided into 4 zones and used in 8 working areas ▶ Load handling capacity: 200,000 tons/year ▶ Crane equipment: 20 to 120 tons bridge crane - 9 units 250 to 300 tons of cranes – 7 units ▶ Production equipment: Ordinary welding unit

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Equipment/facility 5-3. 海洋组立场(小组立 用)

19 Plant area: 314 meters long, 31 meters wide, with an area of 9,734 square meters ▶ Site area: 627 meters long, 121 meters wide, 75,867 square meters ▶ Factory Introduction: The factory is divided into 10 districts

5-4. 船室组立 场

▶ Production category: Team construction (fragments, ribs, etc.) ▶ Production equipment: Ordinary welding unit ▶ Crane Equipment: 2.8 ton wire rope electric hoist - 10 sets ▶ Site area: 352 meters long, 207 meters wide and 72,864 square meters ▶ Production Category: Upper Section, Car Deck Section, Trough Bulkhead Production ▶ Site use categories: 9 assembly lines (near the seahouse location) ▶ Crane Equipment: 15 tons Gantry Crane - 18 sets (2 per line)

5-5. 室外曲组立 场

▶ Load handling capacity: about 50,000 tons ▶Equipment for production: Ordinary welding unit

▶Location: 341 meters long, 195 meters wide, 66,495 square meters ▶Production Category: Sectional production ▶Load handling capacity: about 40,000 tons ▶ Crane Equipment : Crawler Cranes (Leased) ▶Equipment for production: ordinary welding unit

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Equipment/facility 6-1. 先行舾装工 厂

6-2. 材料堆积 场

20

▶ Plant area: about 120 meters long, 50 meters wide (1~4#), 6,000 square meters in area, 360 meters in length, 50 meters in width (5~16#), 18,000 square meters in area ▶ Factory Introduction : The factory is divided into 16 districts ▶ Production category : Pre-assembly for curved sections (stern stern section) ▶ Crane Equipment: 2.8 ton wire rope electric hoist - 32 sets ▶ Production equipment: ordinary welding unit

▶ Outdoor material Storage: 317 meters long, 159 meters wide, 50,403 square meters ▶ Production Category: Storage ▶ Crane Equipment: 10 Ton Tower Crane - 2 sets ▶ Production equipment: ordinary welding unit

6-3. Outdoor Area

▶ Outdoor material yard: 625 meters long, 207 meters wide, 129,375 square meters in area ▶ Production Category: Living Area Section, Trough-type Bulkhead Section Dressing Site ▶ Crane Equipment: 10 Ton Tower Crane - 1 Set ▶ Production equipment: ordinary welding unit

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生设备 / 设施介 绍

21

7-1. 先行涂装工厂 - 喷 砂

Sandblasting workshop area: about 256 meters long, 61 meters wide, with ▶ an area of 15,616 square meters Factory introduction: The workshop is ▶ divided into 5 areas (Mark 6#) Production Category: Sub-blasting site Processing equipment: Sandblasting equipment, vacuum suction Sander, ▶ pneumatic grinding machine, Dehumidifier, heating machine, dust collection equipment, activated carbon tower ▶ 7-2. First Coating Factory - Spraying ▶ 7# area of spraying workshop: about 406 meters long, 52 meters wide and 21,112 square meters ▶ Factory Introduction: The factory is divided into 8 zones (mark 7#) Production Category: Segmented Spray Inspection Site Production Equipment: Airless Spray Paint Pumps, Electric Spray Paint Pumps,Pneumatic Sanders Dehumidifier, heating machine, dust collection equipment, activated carbon tower

More

Spraying plant 8# area: about 306 meters long, about 100 meters wide, 30,600 square meters of area Plant description: Factory building divided into 6 areas (Mark 8#) ▶ Production Category: Section Inspection Site ▶ Production equipment: airless paint pump, pneumatic grinder, dehumidifier, heating machine, Dust collection equipment, activated carbon tower ▶ 9# area of spraying workshop: about 202 meters long, about 100 meters wide, with an area of 20,200 square meters ▶ Factory Introduction: The factory is divided into 4 zones (mark 9#) ▶ Production Category: Sectional Grinding Site ▶ Production equipment: mobile sand blasting unit, pneumatic machine, airless painting pump info: grinding www.hilcoind.com/sale/stxdelian Dehumidifier, heating machine, dust collection equipment, activated carbon tower


生产设备 / 设施介 绍

22

7-3. 海洋先行涂装工 厂

▶ Plant area: 172 meters long, 66 meters wide, 11352 square meters ▶ Factory Introduction: The factory is divided into 3 zones ▶ Production category: 1 sub-blasting site 1 sub-spraying site 2 ▶ Equipment for production: sandblasting equipment, vacuum suction machine, pneumatic grinding machine Airless paint pump, dehumidifier, heating machine, dust collection 7-4. 船室涂装工 厂

equipment, activated carbon tower

▶ Plant area: about 76.2 meters long, 45.3 meters wide, 3,451.86 square

meters

▶ Factory Introduction: The factory is divided into 2 zones ▶ Production Category: Roasting & Polishing & Living Area Painting Site ▶ Equipment for production: vacuum suction machine, pneumatic grinding

machine, airless painting pump

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Equipment/facility

23

预合拢图示及工艺介绍 平段

曲段

分段

分段

+ 分段

+ 分段

预合拢 : 根据公司的起重能力 , 设 计大型的分段并把大型的 分段再次合拢的过程 Role: To shorten the slipway schedule Reduce the welding strength of

=

=

用平板车预合拢

用龙门吊和平板车 或单独龙门吊预合拢

berths

Reduce the number of lifts

Increase the

utilization of gantry

cranes

8-1. 预合拢场(海洋重 工) ▶ Site area: 255 meters long, 186 meters wide, 47,430 square meters ▶ Production category: Segment pre-close ▶ Production equipment: 1,000 tons gantry crane - 1 set (7#)

900 tons gantry crane - 1 set (6#)

40 tons mobile crane - 3 sets 45/5 tons portal crane - 1 set (The above equipment is used together with Ocean Heavy Industry Dry

Docks)

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Equipment/facility

24

8-2. 预合拢场(造船 1#2#3#4 ) 1#~2 # 预合拢场 ▶ Site area: 308 meters long, 162 meters wide, 49,896 square meters ▶ Production category: Living area pre-closing ▶ Production equipment: 900 tons of gantry cranes (1#)

900 tons of gantry crane 1 (2#) -- leased

40 tons mobile crane - 3 (The above equipment is used in conjunction with 1#2# ship platform)

3#~4 # 预合拢场 ▶ Site area: 466 meters long, 162 meters wide, 75,492 square meters ▶ Production category: Segment pre-closing ▶ Equipment for production: 1 900-ton gantry crane (3#) -leased

40 tons mobile crane - 3

(The above equipment is used together with 3#4# ship platform)

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Equipment/facility

25

9-1. 船台( 1# 、 2# 、 3# 、 4# ) Berth size: 1# berth 680 × 77 meters 2# slipway 680 × 69 metres 3# berth 615 × 49.5 meters 4# slipway 615 × 110 meters ▶ External water depth: - 7 meters ▶ Production category: Ships are used for launching ▶ Production equipment: 900 tons gantry crane - 1 set (1#) 162.5 meters wide 900 tons gantry crane - 1 set (2#) 162.5 meters wide (finance lease) 900 tons gantry crane - 1 set (3#) 162.5 meters wide (finance lease) 40 tons mobile crane - 6 units

9-2. 干船坞

▶ Dock size: 460 meters long, 135 meters wide, water depth 14.5 meters ▶ External water depth: - 8.5 meters ▶ Production category: Ships are used for launching ▶ Production equipment: 1,000 tons gantry crane - 1 set (7#) 248 meters wide

900 tons of gantry crane - 1 set (6#) 224 meters wide

40 tons mobile crane - 3 45/5 tons door hanger - 1 set

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Equipment/facility

26

船台示意图 Berth Layout

Max.Lifting Height 55 meters

Double gantry crane Max.Lifting capacity: 1,460 tons

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Equipmet/facility

27

10 Berth launch method - land shipbuilding method and launching process

Land Shipbuilding Benefits: ▶ Save construction time ▶ Save space ▶Reduce marine pollution

Launching Equipment and Launching Area

Depth in the water area: -21 meters

陆 上 移 动 下 水 工 法 装 备

1 2 3 4 5 6

Hydraulic power unit Power car central control room Non-powered car Self-powered car Power-assisted trolley Total

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13 sets 13 sets 2 sets 46 sets 120 sets 1 set


Equipment/facility

28

11. Shore wall (1, 2, 3)

3shore wall(727.5m) Ocean deep -8.5m

600 m (deep -10 m 

1shore wall(1,746.5m) shipyard

2shore wall(393m/30m) -shipy rd deep -7m a

Shore Wall status - No. 1 bank wall 1,746.5 meters (3 sets of 40-ton walking tower cranes, 45/35 tons of portal cranes) - No. 2, 393 meters (30 meters) - No. 3 bank wall 727.5 meters (2 sets of 40-ton walking tower cranes) (Maximum berthing by single row with a distance of 40 meters and a length of 200 meters

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Equipment/facility

29

12. The shore wall engineering process (assembly department, ship installation department, electrical installation department, ship room department, trial section) K/L (搭 载

L/C

岸壁工程

S/P

D/G

下水 ) ( 接岸电 )

BIL’

M/T

I/E

S/T

( 起发电机 ) ( 锅炉点火 ) ( 系泊试验 ) ( 倾斜试验 ) ( 试航 )

( 交船 )

Connect land power Generator start Boiler ignition Mooring test Tilt Test

▽ Connect terrestrial ▽ power▽supply to▽power the▽ ship

Provide hull machinery/equipment power supply Ignition and system testing after completion of boiler and associated operations

After the main engine is flushed, the process of checking the performance of the main engine before the trial

Confirmation of the weight and center of gravity in the contracted matters when the ship is completed

Trial Sailing

D/L

The process of testing the main engine,

navigational equipment, and

safety equipment required by the ship-owner/representation agency


Equipment/facility

30

13 ▶ Warehouse No. 1: 81 meters long, 39 meters wide and 10.5 meters high (3,159

square meters)

▶ Warehouse No. 2: 101 meters long, 39 meters wide and 10.5 meters high (3,939 square meters) ▶ Warehouse No. 3: 81 meters long, 39 meters wide and 10.5 meters high (3,159 square meters) ▶ Warehouse No. 4: 81 meters long, 39 meters wide and 10.5 meters high (3,159

square meters)

▶ Ocean Logistics Warehouse: 93 meters long, 42 meters wide, 10.5 meters high (1

part)Length 83 meters, width 38 meters, height 5 meters (2 parts)

▶ Usage: storage, classification, distribution center for storage materials

14. 主要运输工

▶ T/P (segmented transport vehicle): 150 tons-2 units, 250 tons-2 units,

320 tons - 8 sets, 500 tons - 4 sets,

542 tons-2 stations (18 stations in total) ▶ Aerial vehicles: 20m-6 units, 26m-9 units, 32m-8 units,

38m-1 station (24 in total)

▶ Crawler Cranes: 150 tons-1 unit, 250 tons-2 units, 400 tons-1 units. (4 in total) ▶ Forklift: 1.2 ton-1, 1.5 ton-1, 3 ton-6, 5 ton-4, 7 tons-2 stations, 10 tons-12 stations, 15 tons-1 station (27 stations in total)

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Equipment/facility

31

ERP System design ( drawing )

计划发送

planning (船表) 支援相 关

dsign ( dail schedule ) y 计划发送

信 输出 息 结果 反 馈

quality 检查 果 申请 馈

计划发送

operate 人事部门

图纸发送

结 反

出库 申请

inspection 计划发送

purchasing

购买申 请

出库 配送

logi stic

结果 反 馈

TRIBON System ▶ Usage: Designing special software ▶ Scope: Production design, detailed design ▶ Capability: Completed ship design for STX (Dalian) Shipbuilding (mostly independent design) ▶ Category: 37K, 58K, 81K, 98K, 105K bulk carriers, 400K super large ore carrier, 6,700 units, 2,000TEU, 6,500TEU container ships, etc. :设计专用软件

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32

STX Dalian from the beginning of its construction, the Dalian shipyard is aiming to build a world-class shipping company. Not only is the site scale and hardware facilities ranked first in the world, but the unique core competitiveness it has built over the years is also at the forefront of the world shipbuilding industry.

Unique Process

• Land construction • Product quality improvement • Lower production costs

Complet

▪Introducing the latest design model of Japan and Korea ▪Development and use of new technologies and new materials ▪Focus on the cultivation of innovative talents

create

重工 / 造船 / 海洋重 工

e system

design

•Internal: Integrated Production Processing System Engines → Propellers → Segments → Cranes → Heavy steel structure •External: Loop-type supporting industrial cluster Back-to-back tight supply system, extensive upgrade and expansion space

Most of the mature industrial workers and professional technical designers have settled in Changxing Island and are mainly distributed in the surrounding areas of Dalian, formed a solid workforce.

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33

三、 Introduction of Engine

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大事记

34

2012 10 月 ▪ Developing Large 7K98ME Engine 3 月

2011 12 月

80MC 8 月 2010

10 月 #1) 7 月

▪World's first development of new model 7S50ME-B engine ▪200 sets of engine production have been completed (+39 months since the production of #1)

▪ Obtained the qualification of a large-scale machine parts production factory above

▪ Completed development of ME engine model #1 gantry test (5S50ME-C)

▪ Engine capacity exceeds 1 million hp (after +22 months from production of

▪ Complete ship propeller development (Class Approval, GL)

2009~ ’09. 月 ‘07. 月

▪ Start Production No. 1 of Dalian Engine Factory ▪ OpeningCeremony

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35

Engine and equipment parts production

Marine engines, propellers, engine-related parts, construction equipment, chemical production equipment structures, core equipment parts

“cast piece”

“structure part for gas indu”

“Machining Parts”

Dalian Engine

“Engine” & “Propeller”

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铸造

Cast Shop

组装

As a production plant for cast iron and copper alloy materials used in the manufacture of engines and industrial equipment, we produce high-strength materials with stable quality.

Products

Main Equipment 设备 Equipment ▪ Specs : 246m x 153m x 26m ▪ Induction furnace : 6 sets ▪ Sand Mixer : 8 sets ▪ Tension release Aging Furnace : 1 set 汽缸座

4 冲程发电机体

▪ Sand Recycling System : 2 sets

Capacity Product

Annual Capacity

▪ cylinder block / 螺旋桨

More info: www.hilcoind.cocymlin/dseralilneer/stxdeli a2n50,00 tons 重装备结构件

▪ Propelle

36


铸造

Structure

构件

加工

Welding structure production plant integrating material cutting, welding, heat treatment, and coating engineering

Product

Main Equipment 设备 Equipment ▪ Specs : 234m x 88m x 28m ▪CNC cutting equipment: 3 sets ▪Welder: 200 sets

机座

机架

▪Stress relief annealing furnace: 1 set ▪Shot blasting machine: 1 set

Capacity Annual Product

船用起重机

▪ Base/rack ▪ Heavy equipment structure 1, 5

00

▪ Industrial machinery Mo r e i nf o : oind.com/sale/stxdelian 吊 w 转 w 向 w 架 .hilc

350 pcs ( 10,000 tons )

37


铸造 装

Crankshaft

构件

加工

38

Specialized plants for precision machining of crankshafts and other shafting products using self -developed equipment

Product

Main Equipment 设备 Equipment ▪ Spcs : 281m x 84m x 30m ▪CNC spindle lathes: 4 sets ▪CNC boring machine: 5 sets ▪CNC Vertical Lathe: 4 sets ▪CNC horizontal lathes: 4 sets

Capacity Product ▪Engine crankshaft (inner diameter: ▪Heavy equipment structure ▪Flywheel / Balance Wheel

More info: www.hilcoind.com/sale/stxdelian

Annual

120 pcs 100 sets

300 pcs


铸造

Machineing

构件

加工

Engine Parts and Industrial Equipment Precision Machining Complex Base with the Largest Processing Capacity

Product

Main Equipment 设备 Equipment x 168m x 28m ▪ Specs : 234m ▪CNC Gantry Milling Machine: 10 sets ▪CNC boring machine: 5 sets ▪CNC milling machine: 1 set ▪CNC Vertical Lathe : 1 set ▪CNC lathes: 13 sets

汽缸座

Capacity Product ▪Engine part / cylinder liner ▪Propeller 汽缸套

▪ H e av

d. c o m

600 个 / 1,500 pcs 100 pcs

螺旋桨

More info: www.hilcoin

Annual Capacity

y

300 sets

39


铸造 件

组装

40

Engine special production factory that can carry out 3 super engine test run at the same time

Product

Main Equipment 设备 Equipment ▪ Specs : 204m x 100.5m x 34m ▪ Testing station: 9 sets ▪Engine commissioning equipment : 3 sets ▪Dynamometer: 5 sets

Capacity

Product ▪ Low speed diesel engine (Inner diameter size: Ф35~98cm)

More info: www.hilcoind.com/sale/stxdelian

Annual 200 sets

3 million hp


Operating Performance: Growth / Profitability

41

Growth/profitability evolution trend (Decline of the shipbuilding industry since year 2012

Sale (million RMB)

Gross Profit (million RMB) 毛利 率

2,159

17%

15%

11%

-1.4%

1,677

1,254

1,016

877

247 514

554

非关联公司 关联公司

408

240

800

95

905 502

146

10 年 0'099 年년

'10 년

11 年

'11 년

12 年

'12 년

-14 '09 년

09 年

More info: www.hilcoind.com/sale/stxdelian

'10 년

10 年

'11 년

11 年

'12

12 年


Operating Performance: Order Status

42

Stable orders from more than 40 different shipyards in China

▪ 订单量 Orders (’ 08 年 1 月 ~ ’13 年 6 月)

▪ 直销订单现状 (’ 08 年 1 月 ~ ’13 年 6 月) Jinling 金陵

26

Zhonghai 中海

20

Zhenghe 正和 STX 大连造 船 103 台 , 33%

中国其它船厂 212 台 , 67%

315

16

Hantong 韩 通 Fengye 枫 叶

15 11

Sanfu 三 福 Uangfan 杨 帆 Huanghai 黄海

单位 : 台

10 8 7

Zhoushan

6,047millio n RMB

舟山 6 新 Xinshiji 世纪 Wujiazui 武 家嘴

6 6

Others 其 它

More info: www.hilcoind.com/sale/stxdelian

81


经营业绩 : 主机销售现状 (1) ▣ 船厂客户分布情况

43

(金额单位 : 百万 RMB ) 销售情况

省份 船厂 ( 个 ) 大连 (1 个) (2 个)

发动机 ( Jiangsu Province (Nanjing)

04

2,016 44%

(1 个) (1 个)

(2 个)

17

1

57

1,307 29%

13

54

824 18%

2

9

121

3%

2

2

52

1%

1

4

113

2%

1

4

87

2%

1 2 30 ▶ Liaoning Province (STX) Shipyard: 29% 38 36 4,550 合 计 ▶ Jiangsu and Zhejiang shipyards: 62% 100% ▶ Other shipyards: 29%

1%

1 Liaoning Province (STX)

(1 个 )

台 ) 销售额 占

(17 个) (13 个)

Zhejiang Province (Hangzhou) Shandong Province (Jinan) Guangdong Province (Guangzhou) Hubei Province (Wuhan) Jiangxi Province (Nanchang) Anhui Province (Hefei)

More info: www.hilcoind.com/sale/stxdelian


经营业绩 : 主机销售现状 (2)

▣ 船厂客户销售额比对 船厂

省份

STX Dalian Shipbuilding Liaoning Jinling Jiangsu

STX Dalian Shipbuilding Jinling Jiangsu

China Shipping Industry Jiangsu Zhenghe Zhejiang

China Shipping Industry Jiangsu Zhenghe Zhejiang Sanfu Jiangsu

Sanfu Jiangsu Zhoushan COSCO Zhejiang Han Tong Jiangsu Wujiazui Jiangsu

Zhoushan COSCO Zhejiang Han Tong Jiangsu Wujiazui Jiangsu

New Hantong Jiangsu

New Hantong Jiangsu

Maple Leaf Zhejiang

Maple Leaf Zhejiang Castle Peak Hubei New Century Jiangsu

Castle Peak Hubei New Century Jiangsu Yangfan Zhejiang

Yangfan Zhejiang Nantong Jinghua Jiangsu Nantong Jinghua Jiangsu Yellow Sea Shandong Yellow Sea Shandong Other 23 except Liaoning Other 23 except Liaoning

Total:

44 ( 金额单位 : 百万 RMB)

台数 销售额 57 1,307

比例 28.7%

26

506

11.1%

19

304

6.7%

14

225

5.0%

10

217

4.8%

6

164

3.6%

8

153

3.4%

5

139

3.1%

7

138

3.0%

11

126

2.8%

4

113

2.5%

6

113

2.5%

8

110

2.4%

5

109

2.4%

7

90

2.0%

43

650

16.0%

236

其他

金陵 11%

16%

中海工业 7% 正和 5%

STX 大连造船 29%

三福 5%

舟山中远

韩通 武家嘴 3%

黄海

3%

2%

新韩通

南通京华

2%

扬帆 新世

枫叶 3 % 青山 3%

3纪 % 2% 3%

4,550 100.0%

More info: www.hilcoind.com/sale/stxdelian

4%


经营业绩 : 主机销售现状 (3)

45

▣ 各机型销售情况 金额单位 : million

model

sets

RMB ) pct

sales

Average

35MC

10

99

2.2%

10

42MC

17

230

5.1%

14

46MC

19

314

6.9%

17

3000 2,765

金额

台数

2500

2000

50MC

137

2,765

60.8%

20

60MC

31

753

16.5%

24

40ME

7

90

2.0%

13

46ME

4

60

1.3%

15

50ME

6

95

2.1%

16

60ME

4

92

2.0%

23

98ME

1

51

1.1%

51

236

4,550

100.0%

4,550

合 计

1500

1000 753

500 230

314

99

90

60

95

92

0 35MC 42MC 46MC 50MC 60MC 40ME 46ME 50ME 60ME 98ME

More info: www.hilcoind.com/sale/stxdelian

51


经营业绩 : 部件销售现状 (1)

46

▣ Customers for vessel parts sales ( 金额单位 : 千 RMB) pcs sales pct

Customer (EA)

金额 2,600

Fengye

44

0.8%

816

72.6%

Wenchong

437

7.7%

588

6.9%

Yangfan

204

3.6%

541

6.3%

8

0.1%

385

4.5%

zhenghe

2,459

43.6%

268

3.1%

Jinlin

2,126

37.7%

191

2.2%

Rongan

数量 (EA)

2,459 2,126

2,100

1,600

1,100 816 588 600

Zhongji

others

Total:

7

0.1%

176

6.6%

199

2.3%

5,656

100.0%

3,164

100.0%

385

437

2.1%

371

541

100

204

More info: www.hilcoind.com/sale/stxdelian

26 8

19 1

17 6

371 199


经营业绩 : 部件销售现状 (2) ▣ Parts

47

Sales ◎ 数量基准( TOP 5) name Sealing ring O-ring Round nut

Qty (EA)

1,2 35

21.8%

40

812

14.4% 5.3%

30 13

2 80

5.1% 5.0%

13 26

2,7 39

48.4%

3,042

5,656

100.0%

3,164

3 00

Spherical pad Anchor bolt Others 232 variety 合 计

290

◎ 销售基准 (TOP 5)

Name Operational control system Electronic adjusting system Cylinder body (5S50ME-B9.2) Pump cylinder Fuel valve 232 other kinds 合 计

(金额单位 : thousand RMB ) pct sales

(金额单位 : 千 RMB )

Sales

pct qty(EA)

309 309 230 155 125 2,037 3,164

9.8% 9.8% 7.3% 4.9% 3.9% 64.4% 100.0%

1 1 1 28 30 5,595

More info: www.hilcoind.com/sale/stxdelian


Core Skills

48

Build its own core skills to increase China's domestic market share

▪ Dalian engine ranking res://xdict.exe/word.html###

60%

Design 设计 Dalian Engine : 80 Korea Engine : 100

52

China Engine : 60

40 %

41 29

现代 / 斗山 23

20%

Quality

Dalian : 80 Korea : 100

民营 13

Cost 成 本 Dalian : 90 Korea : 100 China : 85

中国

China : 85

40

29

28 21

Dalian Engine

国营

16 13

8

12 10 8

‘09

‘10

‘11

8 STX KR

중국 订单世界第 6 位

韩国 Awareness Dalian : 88 Korea: 100 China : 50

Production Capacity Dalian : 96 Korea : 100

MoreChini naf:o7:5 www.hilcoind.com/sale/stxdelian

( 中国内第 2 位)

STX DL 19 12 8 ‘12


More info: www.hilcoind.com/sale/stxdelian


主要竞争力 Competitiveness 1. Integrated production system

49

• Build an all-engineered production system for engine production - "Casting / Component → Processing → Assembly / Commissioning"

• Cooperate with advanced companies to obtain superior production technology

2.

Quality/price

competitiveness

and quality • Localization of components and production, 25% higher cost competitiveness compared to Korea

Stable production

• After the establishment of the company, it will produce more than 200 units and maintain stable production manpower.

technology

• Established the image of an excellent major supplier

3.

4. Expand your business advantage

• Maintaining additional investment in land reserves, with follow-up expansion advantages and lower investment costs

More info: www.hilcoind.com/sale/stxdelian


主要竞争力 1.

Major Competitiveness

50

Integrated Production System

Build One-Stop production system from materials to finished engines

Castin g Cylinder block Cylinder liner

Structurin g

Base

Crankshaf t

Engin e

crank

fram e

组立

装配

propeller

Machinin g

shaft

加工 Machining

More info: www.hilcoind.com/sale/stxdelian

Assembl y

试运行 Test

Sale


主要竞争力

Major Competitiveness

2. 品质竞争力 in quality With the production quality and global service system, it has become China's first host manufacturer to enter A.P. Muller Maersk's supplier list

Get quality/environmental safety

Certification Contents

Accredited Unit

ISO 9001

DNV

ISO 14001

DNV

OHSAS 18001

DNV

Cylinder Frame (Cast Iron)

All Classification Societies

Cylinder Frame (Nordular Cast Iron)

ABS, BV, DNV, NK, KR, RINA

Cylinder Liner (Grey Cast Iron)

All Classification Societies

Fabrication (Welding)

BV, GL, KR

Crankshaft (Machining & Assembly) Propeller (Copper Alloy Casting)

BV, CCS KR, LR, GL, RINA

▪ 获得 A.P. 穆勒马士基的认证书 ( 2012.11 ) - 第一家中国主机供应商 Based on our evaluation of STX Dalian Engine Co. overall level of quality, design, innovation, service and commercial competitiveness, the project Group has recommended approving STX Dalian Engine Co. (Changxing Island Industrial Zone, China) for the provision of 2-stroke engines. * 世界第一大集装箱船公 司

More info: www.hilcoind.com/sale/stxdelian

51


主要竞争力

Major Competitiveness

52

3-1. 设计技术竞争力 in designing Maintains core engine R&D team and next-generation engine development technology

▪ 解决方案 : 无需外包执行 排放解决方案 :

可独立进行排放可行性测试

震动解决方案 : 利用专有工具独立完成扭力、轴向震动调式分析 ▪新设计发展趋势 IMO 2 阶 段 排放功 效

IMO 3 阶 段 排放功 效 ▪Meet market demand: low energy

2011

2012

2013

2016

consumption/high efficiency/environmental protection

G型

ME-GI 解 决 方案

动 机( 5S50ME-

••

technology ▪Expand market share of electronically controlled engines

M o r e i n fo : w w w . ( hiflicrsotiinndw.corod l m ) /sale/stxdelian 7S50ME

B - 9 1. T A T

▪Take advantage of the three-phase emission standard and lead the emission reduction

设计(版本二) •首台 ME 型发

▪Development of fuel gas engines

co m

p

el

te

7K98ME test run ( largest• G-engine design ( 5G60ME-


主要竞争力

Major Competitiveness

53

3-2. 设计技术竞争力 in design With more than 200 engine production experience and joint development with South Korea's STX heavy industry Forward-looking G-Type Machine Occupies the Future 2-Stroke Engine Market▪ Engine production and development status MC ME 区 分 G- 型 Model/qty

35MC~60MC : 224 台

Tech develop

Stable production system

40ME~98ME : 46 台 Complete first in world7K98ME development

G50/70/80 Cooperate with STX Korea to develop jointly

▪6G50ME-B9.2 G-type machine orders

▪7K98ME7.1 starts large engine production - 6,500 TEU container ships x 3 ships - First delivery time : 2012. ▪7S50ME-B9.1 Successfully carried out the world's first formal approval test - 23,500m2 livestock carrier - Continuous use of power: 12,460 kW x 117 RPM - Formal approval time : 2012.04

- 50K product tanker X 4 ships - First engine delivery time: 2013.12

▪ 6G70ME-C9.2 G type machine orders - 207K bulk carrier X 3 ships - First engine delivery time: 2013.11

▪6G80ME-C9.2 G-type machine orders

- 5,000 TEU container ships X 10 ships - Delivery time of the first engine : 2013. 11

More info: www.hilcoind.com/sale/stxdelian


主要竞争力

Major Competitiveness

54

3-3. 生产技术竞争力 in production Build a 2-stroke production system ▪Engine Production Status 1,200

单位: thousand hp

1,000

▪ 3 million horsepower (234 units) completed in the shortest period in the world

800

▪ Build a stable production technology and production

600

system

400 200 0 千

2009 2010

201 1

201 2

2013(E)

▪Available Models RPM

35ME-B

Output Range:

▪Can produce all models of 2-stroke engines

142~167 40ME-B 42MC 46MC-C

124~146 115~136 110~129 108~127 89~123 77~108 66~104 66~104

2~87.2 MW

▪ Successful production of 98cm maximum bore engine

50MC-C/ME-C 60MC-C/ME-C 70MC-C/ME-C

90~104 0

10 20

▪ Holds new G-type engine orders 80MC-C/ME-C 90MC-C/ME-C 98MC-C/ME-C

Mo4r0e in5f0o: OUTPUT (MW) w ww. h ilco i nd.c om/sale/stxdelian 30

: 6G80x10 sets, 6G50x6 sets


主要竞争力

Major Competitiveness

55

3-4. 先进的人力技术生产力 in manpower Powerful technology and productivity reserve with technological leadership and stable quality

Unit :

Employee

man

区分

‘09

‘10

‘11

‘12

‘13

Sets produced

32

65

95

40

10

Average man

620

1,120

1,450

1,320

980

▪ Based on ‘11 year production and ‘13 years’ retention 980 employees can produce 65 units per year

* There are currently 50 left-over staff, covering the whole system of production and operation departments (including the original production technology director and equipment supervisor)

▪供职年限 310

单位:名

296

58.6% 219

▪Relied on more than 3 years of skilled manpower accounting for 58.6% to achieve stable production and ensure quality ▪Constructed professional teams for design, processing, assembly, etc. ▪Resignation and layoffs are mainly distributed

89 59

in the Dalian area.

7 ~1 Y

1~2 Y

2~3 Y

3~4Y

4~5Y

5Y~

More info: www.hilcoind.com/sale/stxdelian


主要竞争力

Major Competitiveness

56

4. 扩大事业优势 Advantage of Expansion Abundant land bank and well-developed infrastructure to expand business at lowest cost [ 单位 : ㎡ ]

First Shops

Area

second

casting

Construction Area

发 动 机

20 ,86 5

14 ,160

41 ,73 5

37 ,937

459,553

25 ,26 7

15 ,873

20,821 39,236

15,939 7,370

cast

roug h mac hing

打磨 车间

ing Foring shop

459,553

147,924 91,279

Metal Shop 构件工厂 Engin shop

发 动

曲轴工厂

机械工厂

First Investment Area: 147 thousand

工 机

M

Amount : 3.5 billion

ste el


Second Investment Area : 91 thousand ㎥ Amount: 1.5 billion RMB

More info: www.hilcoind.com/sale/stxdelian


各工厂设备保有现状 Equipment List

57

构筑了生产性提升及稳定加工生产的最新设备体系 工

全 景

主要设备

起重机

厂 发动机工厂

• 250 吨 X 2 • 100 吨 X 1 外 26 台

机械工厂

曲轴工厂

• 150 吨 X 3 • 50 吨 X 4

▪ 数控龙门铣床 : 10 套

▪ 数控主轴颈车床

• 250 吨 X 1 • 100 吨 X 1 外 29 台

▪ 数控立式车床 : 1 套

▪ 数控镗床 : 5 套

• 150 吨 X 1 • 50 吨 X 4

外 16 台

铸造工厂

▪ 发动机试运行设备: 3 套

▪ 数控铣床 : 1 套

• 150 吨 X 2 • 100 吨 X 1

▪ 检测台 : 9 套

: 5 套

外 13 台

外 9 台

构件工厂

▪测功仪

▪ 数控车床 : 13 套 : 4 套

▪ 数控镗床 : 5 套

▪ 数控立式车床 : 4 套 ▪ 数控卧室车床 : 5 套

▪ 数控切割设备 : 4 套

▪ 去应力退火炉

▪ 焊接设备 : 5 套

▪ 抛丸机 : 5 套

:1 套

▪ 感应电炉 : 6 套

▪ 去应力退火炉

: 1 套

▪ 混砂机 : 8 套

▪ 砂再循环系统

: 2 套

More info: www.hilcoind.com/sale/stxdelian


设备现状 (1)

58

数控龙门铣床 NO.

1

厂家

M/ C

安装日期

MP 1 MP 2

2 3

MP 3 MP 4 MP 5

4 5

DSK DSK #1

原值

'09.06/15 '09.06/30

HNK #2

'10.05/30

59,343

42,374

48,891

38,634

40,658

NO.

M/C

1

LT1

2

LT2

3

LT5

4

LT6

5

LT3

单位:千 RMB 厂家

安装日期

原值

净值

建设

'09.10/30

8,517

6,730

建设

'09.10/30

8,517

6,730

建设

'09.11/30

9,750

7,704

建设

'09.11/30

9,750

7,704

建设

'09.10/30

13,489

10,712

净值

'08.10/30

HNK #1

IZAR-003

数控车床

单位:千 RMB

34,864

40,658

34,864

'10.04/30

STX #1 STX #2 STX #3 STX #4 STX #5

6

MP6

DSK #2

'10.05/30

67,209 59,265

54,705 48,474

6

LT4

STX 建设 #6

'09.10/30

13,489

10,712

7

MP7

HNK #3

'10.08/31

40,658

37,864

7

LT7

STX 建设 #7

'09.11/30

6,931

5,477

8

MP 8 MP 9 MP10

HNK #4

'10.11/05

40,658

34,864

8

LT8

'10.03/30

11,452

9,231

IZAR-001

'09.12/30

7,898

'10.07/26

8,553

6,919

IZAR-004

10.3/11

9,51 8 131,633

STX 建设 #8 STX 建设 #9 Ikegai

'10.04/20

22,217

17,996

9 10

数控镗床

NO. 1 2

M/C BM1 镗床 #5

厂家

安装日期

原值

9

LT9

112,354 单位:千 RMB

10

LT10

净值

11

内径精加工

HNK #1

'09.08/15

23,149

19,850

HNK #2

'10.05/30

23,149

19,850

(LM) 12 13

3

BM2

HNK #3

'10.06/30

23,149

19,850

4

BM3

HNK #4

'10.09/10

23,149

19,850

5

BM 4

HNK #5

'10.10/30

14

珩磨机 枪钻 机床 BM6

韩国工作机械 Dae Yang ENG

'10.02/18

10,398

8,875

'09.12/30

3,432

3,008

Shin 11

'09.12/30

8,032

6,856

IZAR-007

'09.12/30

2,272

1,868

'09.12/30

8,006

6,580

More23,i1n49fo: w1w9,w850.hilcoind.com/sale/stxdelian


6

BM 5

IZAR-005

'10.03/20

60,71 3

49,899

More info: www.hilcoind.com/sale/stxdelian


设备现状 (2)

59

螺旋桨专用加工车 床 NO. M/C 厂家

安装日期

1

螺旋桨镗床

HNK

'10.04/30

27,178

22,768

2

钻床

Jin Woo M-Tech

'09.12/30

6,875

5,460

3

平衡机

Jin Woo M-Tech

'09.12/30

1,592

1,155

4

强度测试仪

Jin Woo M-Tech

'09.12/30

3,365

2,442

5

旋转平台

Jin Woo M-Tech

'09.12/30

724

525

6

冒口切割机

Jin Woo M-Tech

'09.12/30

8,685

6,897

7

翻转机

Jin Woo M-Tech

'09.12/30

10,024

7,960

曲轴加工设备

单位:千 RMB 原值 净值

单位:千 RMB

M/C

厂家

安装日期

原值

净值

1

主轴颈车床 #1

Kochiyama

'09.06/15

41,425

35,965

2

销车床 #1

Kochiyama

'09.06/15

40,004

34,756

3

主轴颈车床 #2

Kochiyama

'09.08/30

42,930

37,403

4

主轴颈车床 #3

Kochiyama

'09.11/30

39,791

34,716

NO.

曲轴加工设 备

Mor e : hilcoind.com/sale/stxdelian info www.

单位:千 RMB


5

曲柄车床 #1

HNK

'09.09/30

9,028

7,937

NO.

6 7 8 9 10 11 12 13 14 15 16 17 18

M/C

厂家

安装日期

原值

净值

曲柄车床 #2

HNK

'10.02/28

9,028

7,937

HNK

'10.01/30

9,028

7,937

HNK

'10.06/30

9,028

7,937

HNK

'09.09/30

8,063

7,067

HNK

'10.03/05

8,224

7,231

HNK

'10.04/25

8,224

7,231

HNK

'10.05/30

8,224

7,231

HNK

'10.02/28

10,198

8,965

HNK

'10.06/30

9,330

8,202

HNK

'10.06/30

9,330

8,202

HNK

'10.10/30

9,330

8,202

IZAR-021

'10.04/25

4,805

3,930

IZAR-026

'10.09/20

518

400

曲柄车床 #3 曲柄车床 #4 立式车床 #1 立式车床 #2 立式车床 #3 立式车床 #4

镗床 #1 镗床 #2 镗床 #3 镗床 #4 车床 车床

19

车床

IZAR-027

'10.09/25

6,203

5,147

20

48/60 主轴颈车床

HNK

'10.10/30

8,761

7,702

DSK

-

21

48/60 销车床

More info: www.h ilco d.4c8o/60m 打 / txSdTXe 建 22 n 磨 i sa 机 l 床 e/s lia 设 n

-


工厂维护现状

60

▪人员

▪设备和现场检查内容

区分

发动机

机械

PP

构件

曲轴

铸造

设备

管理职

1

1

1

0

1

1

1

技工

1

3

0

1

2

2

15

合计

2

4

1

1

3

3

16

▪ 变电所人员(设备) : 12 人

▪设备现况

区分

发动机

龙门铣床

机械 10

构件

曲轴

12

数控 车床 缸套加工

加工

设备

曲轴加工 4

抛光机

5

1

电炉

1

6

5

设备动力头除锈

一个月

设备电气柜除潮处理

一星期

变电所变压器设备维护

一星期

空压机维护

一个月

主变电所 66KV 高压电气柜检查

共同沟生活用水,消防管道,电缆检查

数控切割机

More info: ww .hilcoi w

CO2/O2/H2 等燃气管道检查 工厂

一个月 两个月

设备 SLIDE COVER 防锈防尘处理

18

一个月

设备液压站滤芯清理,润滑油管路检查

单位 10KV 变电所除尘,防潮检查

3

周期

- 设备运行噪音、振动、发热、油路等

设备 NC 系统调试,设备 X/Y/Z/W 轴

铸造

3

项目 机加工设备运行检测

6

数控 镗床

测功机

区分

一星期 每日 一个月 一个月 一个月

地面卫生清理

一个期

环境改善

一个期

nd.com/sale/stxdelia n


设备维护现场 (1)

61

龙门铣床维护 1. PLC 系统损坏,正在编程调试 2. 压缩空气报警,需要更换干燥剂 3. 电气柜放置干燥剂 4. 电气柜模块定期检查清扫

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设备维护现场 (2)

62

镗床维护 1. 运转正常 2. 机械精度调整进行中

More info: www.hilcoind.com/sale/stxdelian


设备维护现场 (3)

63

五轴加工机维护 1. 设备运转正常,需要定期运转调试 2. 运转时需要添加润滑油 68# 、 32#

More info: www.hilcoind.com/sale/stxdelian


设备维护现场 (4)

64

车床设备维护 1. 设备需要定期运转调试 2. LT5/LT6/LT10 参数调整 3. NC 、 PLC 编程调试 4. 机械精度需要调整 5. LT11 机械老化,需要改造

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设备维护现场 (5)

65

镗床设备维护 1. BM1 运转正常,需要定期维护 2. BM2 ATC 模块不良,需要更换 3. BM3 精度不良调整中 4. BM4 运转正常,需要定期维护 5. BM6 NC 模块故障需要更换

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船用发动机产业的发展潜力

The development potential of the marine engine industry

The core strength of the Dalian engine will be more successful when the shipbuilding industry recovers China

4

中国造船 相关产业复苏

Europe and USA

1 3

经欧 济 洲 复 及 苏美

New Orders

2 造船融资复苏 / 船舶新订单量增加

More info: www.hilcoind.com/sale/stxdelian

66


造船市场现状

Current Status of Shipbuilding Industries

1The status of new orders and hand-held orders in the first half status

67

2. 中国船厂 3 大指标现状 China ship

of year 2014 in major countries

分类

China

Unit Thousand DWT

Korea

Japan

21,000

完工量

新订单

手持订单

16,000

New Order

1,963

1.433

1,188

Hand Held Orders

8,149

6,386

3,240

* Clarkson

3. China ship building 12~14( 艘 数)

M 年 o~1r8e 月 i 同 n 期 fo 对 : www.hilcoind.com/sale/stxdelian

※ Clarkson 材料 : 2012~2014

对比 13 年 ▲37.9%

11,000

6,000 1,000

2010

2011

2012

2013

2014


※ 中国 CANSI 资料 : 2010~2014 年 1~9 月同期对比 , 万 DWT 基准

4. 主要优势 main advantages

➢ Shipbuilding and mainframe manufacturing quality and technology improvement - Chinese shipyards completed quantity/new orders/handheld orders 12 years~13 years ➢Has the labor advantage of owning ship technology and competitiveness ➢Main raw materials domestic production and supply ➢Strong government support and increased domestic orders ➢Increased ship orders led to continuous increase in domestic host production

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船用发动机市场展望

Forcast of ship engine market

▣ Market side

▣ Customer demand

▶ Change in shipping weight and shipping route ▶ Changes in the market conditions brought about by the increase in ship width ▶ Enhanced emission limits due to environmental regulations

▣ Market shrinks MC-C High Load Phase II Fuel oil

▶ Minimize fuel consumption ▶ Sailing under all loads ▶ Meet emission requirements

▣ Market expansion ME-B/ME-C Adjustable/low

load

Phase III Dual fuel (ME-GI)

▶ Increase in orders for ME-B/C with lower fuel consumption than MC-C plus ▶ Most ships in China's inland waterway use ME host ▶ G-type host, increased number of ships applicable to the ME-GI host ▶ Reduce host power for energy saving and emission reduction

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68


同重型装备的协同效应

69

Collaboration with heavy equipment will have advantages in technology development and cost competitiveness

Production cost

▪Strengthen cost competitiveness as order

production efficiency of castings, machinery, and

Competitive power

volume increases

component plants, and increasing operating rates

Save purchase costs

• Reduce purchase price through joint procurement ▪Uniformly purchase raw materials and reduce procurement costs

Improve production

of steel plates •Integrate supporting companies to reduce component purchase costs

▪Strengthen technical power and save costs

technology

• Improve mechanical product design and material processing technology ▪Expanding orders for industrial ancillary

Improve marketing

equipment and machinery

capabilities

• Based on materials and processing technology to • Reduction of fixed costs by increasing the

expand marketing activities

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ĺ°? çť“

Summary

70

Since its inception in 2009, Dalian Engine has produced more than 200 marine engines, making it one of the best in China. Marine engine manufacturer, firmly established. - Production of K98ME engines and propellers with the world's largest diameter cylinders, '12 -year engine M/S sixth in the world (13%) Affected by the economic crisis triggered by the European debt crisis, the corporate capital chain has encountered bottlenecks since 2012.

With its core capabilities built over the past four years, Dalian Engine will be able to overcome current difficulties and achieve sustained and stable growth as the shipbuilding market recovers.

Âś In addition to the above internal factors, the government-led development of Changxing Island and Xizhong Island will also promote the rise of the Dalian engine

More info: www.hilcoind.com/sale/stxdelian


71

四、重型装备介绍 Heavy Duty Equipment

STX ( Dalian ) Plant Co., Ltd.

More info: www.hilcoind.com/sale/stxdelian 75


Company and shop introduction N

267,943

W

A Factory area 61,200 square meters B Mobile plant 6,400 square meters C Crane area 45,760 square meters D Coating factory 2,700 square meters E Office & canteen 2,520 square meters F Open area 93,733 square meters

137 m

餐 厅

D

45 m

涂装厂

涂装厂

(#1)

(#2)

30 m

30 m

抛丸厂

30 m

110 m

办公 室 67.5 m

30 吨

30 吨

E

30 m

60 m

仓 库

20 m

6 区

30 吨

移动式 厂房

厂房

300 m

B

25 m

440

270 m

厂房

20 m 12 m

移动式

厂房

50 吨

50 吨

200 /3 0 吨

移动式

56 m

移动式

厂房

100/ 20 吨

10 0 吨

1 区

C

More info: www.hilcoind.com/sale/stxdelian 67

B 30 m

30 m 12 m

50 吨

50 吨

50 吨

式厂

50 吨

移动式 20 吨

2 区

10 0 吨

10 吨 50 吨

10 吨

50 吨 10t 吨 卷板机

移动

50 吨

50/ 1 0 吨

2 x20 吨

切割机 30 m

30 吨

3 区

2 区

1 区

F

2 x20 吨

10 0/ 3 0 吨

3 区

30 吨

4 区

50/ 1 0 吨

42 m

原 材 料 保 管 区 域

30 吨

30 m

5 区

42 m

114 m

30 m

30 m

90 m

90 m

160 m

30 m

E S

24 m

Total area : 平方米

72


254 m

832 m

More info: www.hilcoind.com/sale/stxdelian


Shops

73

< STX Heavy Duty Equipment Shop>

< Equipment>

生产线 2

生产线 3

移动工 厂

1,000 吨 Press

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事业领域

74

1. 经营范围 Scope of Equipment projects 序号

type

remark Design

Buy

Make

Packing

Shipping

Install

1

Steel Complete Equipment

2

Cement equipment

3

Lifting equipment

4

Wind power project

5

Ship supporting steel structure

6

Petrochemical project

7

Marine Project

More info: www.hilcoind.com/sale/stxdelian

Try run


事业领域

75

2. 经营项目 Products

Storage tank

Heat exchange

Pressure container Reactor

Steel structure

More info: www.hilcoind.com/sale/stxdelian

Flame heater

Complete equipment


事业领域

76

3 . 主要供应商 Major Material Suppliers type

供应商 Supplier

浦项制铁 popco

Carbon & low alloy steel JFE 钢铁 plate

Stainless steel plate

上海宝钢 bao steel 首钢 capital steel 浦项制铁 JFE 钢铁 上海宝钢 山西太原钢铁 Tisco

Composite steel plate

assembly forging tubing Head forming

Paint and coating

Han Hwa Co., Ltd. JFE Steel Corporation JSW (Japan Steel Work) Derun Steel Sung Kwang Co., Ltd. Tae Kwang Co., Ltd. Tae Woong Co., Ltd. Pyeongsan Metal Co.,Ltd Changwon Specialty Steel Co.,Ltd. 浙江久立特材科技股份有限公司 Jiuli Material Gumgok Head 大连顶金通用设备有限公司 Dalian Xiangjin Equip

country

韩国 korea 日本 Japan 中国 China

中国 China 韩国 korea 韩国 korea 日 本 Japan 韩国 korea 韩国 korea 韩国 korea 日 本 Japan 韩国 korea Korea 韩国 Korea 韩国 Korea 韩国 中国 韩国 中国 韩国 中国

海虹老人

德国 美国

国际

韩国

卡宝拉因 More info: www.hilcoind.com/sale/stxdelian

备注

China Korea China Korea China Germany USA Korea USA


事业领域

77

4 . 主要客户

More info: www.hilcoind.com/sale/stxdelian


企业资质

78

1. ISO 认证 certificate

证书注册编号 - TUV 100 01 1173

▶ Design, Project Development, Manufacturing, Inspection, Boiler Delivery and Installation, Petrochemical Plants, Industrial Plants, Power Generation Plants, Desalination Plants, Steel Plants, Cement Plants, Marine Equipment and Cranes

valid date : 2011. 11. 08 ~ 2014. 11. 07

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企业资质

79

2. ASME STAMP

证书编号 certificate number - 40454, 40455, 40456, 40457, 40458

▶ S (power boiler) -Manufacture and assembly of power boilers A (Assembled Power Boiler) -Assembled power boiler U (pressure vessel Sec.VIII Div.1) -Production pressure vessel U2 (pressure vessel Sec.VIII Div.2) -Production pressure vessel PP (pressure pipe) -Manufacture and assembly of pressure pipes

▶ valid to : 2014. 03. 02.

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企业资质

80

3. 特种设备制造许可证 ( SEL )

证书编号 cert No. : TS2110D84-2015

▶ A2 (Class 3, Medium and Low Pressure

containers )

▶ Valid to : 2015. 07. 21.

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企业资质

81

4. 韩国制造注册许 可

证书编号 cert No. : ES-245

► Pressure vessel (tanks, heat exchangers, reactors, towers, other pressure vessels, tanks) ►

valid to: 2015. 01. 24.

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企业资质

82

5. 辐射安全许可 证

► 证件编号 cert No. : 02543

Radiation II standard

Valid to : 2017. 03. 25.

More info: www.hilcoind.com/sale/stxdelian

82


保有设备

83

1. 制造能力 capacity

- Terminal Conditions --------------------

- Production Capacity--------------------- Maximum processing capacity --------------- Maximum diameter/thickness ---------------

80,000 tons/year 5,000 tons x 200 m long 10,000mm Ø x 300 mm thickness 210 m long x 12 m deep 加工能力

成套设备类别 Steel Equipment

设备 / 钢结构

规格 年吨

Cement Equipmet

设备 / 钢结构

龙门吊 , 港口起重机 , Crane equip

产能 / 80,000 80,000

堆积机 / 取料机 , 传送机 塔 , 发电机组 , 偏航系统

Oil Gas Equipment

管系 ( 高压 , 特种 )

6 套

300~500MW

石化工项目 Ocean Equipment

柱 , 压力容器 / 换热器 组件 / 滑轨 , 自升式平台支柱 , 桩柱 , 甲板

吨 吨

80,000 80,000

Wind Power Equipment

More info: www.hilcoind.com/sale/stxdelian

60


保有设备

84

2 . 设备清单( 1 ) equipment list 序号 1 2

Type

Bridge crane Gantry Crane

Specs / capacity

qty ( set )

50, 50/10, 100, 100/30 吨

8

50, 50/10, 100, 100/20, 200/30 吨

9

3

Half-gantry crane

20, 50 吨

6

4

Roller carrier

5, 10, 30, 50, 100, 200, 300, 500 吨

42

5

Hydraulic pump

200 kg/cm2, 440 kg/cm2

2

8mH x 5mL(SAW 1,500A, Lincoln)

6

最 大 直 径 Ø10"

2

1,000A

8

6 7

Welding manipulator MIG pipe welder

8

Submerged arc welding machine

9

Flux recovery machine

10

Dry box

11 12 13

Flux dryer MIG arc welding machine Argon arc welding machine

8 1,200 x 1,140, 1,000 Kw

1

1,400 x 1,000 x 1,550

3

600A, 800A

305

500A

30

More info: www.hilcoind.com/sale/stxdelian

Remarks


保有设备

85

2 . 设备清单( 2 ) equipment list 序号 14

type

Drilling Machine

specs / capacity

qty ( set )

100Ø x 1200mmH

2

15

Plate coiling machine

95t x 4,000W 4Roll

1

16

CNC plasma cutting machine

400A 4mW x 40mL

2

17

CNC automatic drilling machine

100Ø x 5mW x 12mL

1

18

CNC deep hole drilling

50Ø x 5mW x 5mL

1

19

Hydraulic Press

1,000 ton x 450 w

1

20

Band saw machine

400, 800Ø

2

21

Weld root removal machine

L-Seam, T20 ~ 120

1

22

Weld root removal machine

C-Seam, 1500Ø ~

1

23

Coating factory

30mW x 17mH x 90mL

1

7.1mW x 6.5mH x 17mL

1

24

Heat treatment

More info: www.hilcoind.com/sale/stxdelian

remarks


保有设备

86

3 . 设备清单 - 机加工工厂( 1 ) Equipment machining shop 编号 Type Specs / capacity 1 2 3 4 5 6

( set )

Crawler crane

200 吨

Hydraulic crane

130 吨 / 50 吨

2

150 吨 / 250 吨 / 320 吨 / 550 吨

10

Transporter CNC Gantry Milling Machine CNC Gantry Milling Machine CNC Gantry Milling Machine CNC Gantry Milling Machine

7 CNC Gantry Milling Machine

8 9

qty

CNC Gantry Milling Machine

stroke : (X)15m x (Y)2.85m x (Z)1m x(W)3m table : 5m(W) x 15m(L ) stroke : (X)16m x (Y)7m x (Z)2.2m table : 5m(W) x 16m(L )

3

1 3

stroke: (X)8m x (Y)3m x (Z)3.5m

1

stroke : (X)19m x (Y)4.4m x (Z)4m

1

stroke : (X)22.2m x (Y)6.2m x (Z)4.8m

1

stroke : (X)15m x (Y)7.5m x (Z)2.5m table : 5m(W) x 15m(L )

More info: www.hilcoind.com/sale/stxdelian

1


保有设备

87

3 . 设备清单 - 机加工工厂( 2 ) equipment list machining shop 序号

type

CNC boring machine

specs /cap aci t y

qty ( set )

Each axil stroke : (X)4.5m x (Y)5.5m x (Z)5.5m

10

1 160 Kw / 120 吨 CNC boring machine

Each axil stroke : (X)2m x (Y)2m x (Z)2m

11

1 Rotary table : 2m x 2m CNC boring machine

Each axil stroke : (X)4m x (Y)2.5m x (Z)1m x 1mW

12

4 Rotary table : 2m x 2.2m CNC boring machine

13

Crankshaft journal lathe

14

Each axil stroke : (X)18m x (Y)4.5m x (Z)1.2m x 1.2mW

3

Rotary table : 3m x 4m stroke : (X)2.3m x (Y)14.35 m x (Z)0.8m 摆程 : Ø4.3m x 12mL, 150 tons

More info: www.hilcoind.com/sale/stxdelian

3

备注


保有设备

88

3 . 设备清单 - 机加工工厂( 3 ) Equipment list machining shop 序号

type

Crankshaft pin lathe

Specs/ capacity

qty ( set )

stroke : (X)2.3m x (Y)14.35m x (Z)0.8m

15

1 摆 程 : Ø4.3m x 12mL, 150 吨 Throwing vertical lathe

摆 程 : Ø5.5m x 4mL, 63 吨

16 Crankshaft lathe

17

stroke: (X)2.2m x (Z)1.4m, Table : Ø 4m

1

4

max cutting diam.: Ø4.4m CNC Vertical Lathe

stroke : (X)2.745m x (Z)1.4m, Table : Ø 4.5m

18

4 最大摆程 : Ø5m. 最大旋转高度 : 2m CNC Horizontal Lathe

机器型号 #1 : Ø 0.92m x 7m, 26Kw

19

2 机 器 型 号 #2 : Ø1.62m x 6m, 88Kw, 40 吨

More info: www.hilcoind.com/sale/stxdelian

备注


保有设备

89

4. 设备清单 – 检测设备( 1 ) Equipment List Testing 编号 1 2 3 4 5 6 7 8 9 10 11

type

Turning theodolite Digital Theodolite Vernier caliper Dial gauge Portable hardness tester Cylinder gauge Torque wrench Surface profile measurement Digital protractor Ultrasonic thickness meter Dry film thickness measuring instrument

specs/model

qty ( set )

SOKKIA

2

SOKKIA

1

Mitutoyo. ~ 600mm

8

Mitutoyo. ~ 600mm

13

Mitutoyo. SHL-200

1

MITUTOYO

9

Tohnichi. 35, 200 kgf.cm

2

Elcometer. 123/0.002mm

1

Wyler. 180º

1

K&M. 0.01mm

2

Elcometer 456

2

More info: www.hilcoind.com/sale/stxdelian

remark


保有设备

90

4. 设备清单 – 检测设备( 2 ) Equipment List Testing 序号 type Specs/Model 12 13 14 15 16 17 18

Welding thickness gauge Dial gauge Force Gauge Digital waterproof thermometer spectrometer Tensile tester Impact Tester Hardness Tester

19

qty ( set )

Sang-Bo

7

MITUTOYO

10

SHIMPO

1

ELCO

1

OXFORD

1

Daekyung Tech, 900 吨

1

Daekyung Tech, 500 Jule

1

Daekyung Tech, 150 kgf(HRC) Daekyung Tech, 3000 kgf(HB) Future Tech, 1000 kgf(HV)

1 1 1

More info: www.hilcoind.com/sale/stxdelian


生产业绩

Production references

1. Gantry Crane 序 号

2

#1 g. crane #2 g. crane #3 g.crane

4

#6 5

g. cran

下部小车 speed

load ton

1

3

上部小车

类型

g. crane

91

举高 (米)

额定

lift

运行

(m/min)

(m/min)

载荷 (吨)

移动 speed

举高 (米)

speed

吊装

运行

(m/min)

(m/min)

lengt h

width (M)

(M)

(m/min)

900(450+450)

79

6/12

30

600

79

6/12

30

30/40

1159

162.5

900(450+450)

79

6/12

30

600

79

6/12

30

30/40

1159

162.5

900(450+450)

79

6/12

30

600

79

6/12

30

30/40

1129

162.5

900(450+450)

84

6/12

30

600

84

6/12

30

30/40

835

224

70

0-5/10

0-25

300

70

0-5/10

0-25 80

600(250+250) +300

More info: www.hilcoind.com/sale/stxdelian

30

300


生产业绩 2. various cranes 序号

类型

1

Bridge gantry crane

2

Mobile tower crane Panning crane

3

92

lo a d ton

Diam (M)

外伸 (M) 外

high (M)

Speed(m/min) lift

return

operate

turn

35

12

24

20

30

30

80

30

-

Max. 40/20/10

21

40

70

50

15/26/37

70

25

0.6

45

70

-

-

55

24

15

30

0.22

35

70

-

-

55

24

15

30

0.22

Panning crane 4

More info: www.hilcoind.com/sale/stxdelian

remark


生产业绩 3. Air

bottles, condensation tanks,

etc.

序号

1 2 3

93

类别

Air bottle Dryer condensation tank Round ventilation duct

customer

material

qty

weight ton

Total weight ton

STX 泛洋航运有限公司

SPV355 碳钢

5

69

345

恒力石化 ( 大连 ) 有限公司

A240-TP304L 不锈钢

3

8

24

17

1

17

8

48

384

9

53

477

12

250

3,000

STX 造船有限公司

船用 A 材质 ( 船级

RINA) 4

Anchor pipe

STX 造船有限公司

船用 A 材质 ( 船级 LR,GL,KR)

5

Deck crane base

STX 造船有限公司

船用 DH36 材质 ( 船级 DNV,KR,LR)

6

Heater

JNK 加热器 / 三星 道达尔

SS400,SA240-TP304, 310 不锈钢

More info: www.hilcoind.com/sale/stxdelian

备注


生产业绩

94

4. Steam

Tube Dryer: Tube Heat 序 Exchanger Customer Project 号

1

恒力石化 PTA /CTA 一期项目

2

英国石油公司

Hengli Oil/Gas ( 月岛机器 )

England Oil Company ( 月岛机器 )

Equipment/

Specs

regarks

* CTA : 4.2 mØ x 34mL Steam tube dryer (8 台 , 3,000 吨 )

Steam tube dryer (1

- 壳体 - 管

: SUS 316L (22t ~ 55t) : A240-TP316L

Domestic

- 内件 : UNS 32205, SUS 904L * PTA : 4.2 mØ x 24mL - 壳体

: SUS 304L (22t ~ 55t)

- 管

: A240-TP316L

- 内件

: UNS 32205

* PTA : 3.6 mØ x 27.5mL (SUS 304L)

export

套 , 230 吨 ) * CTA : 4.2 mØ x 34mL

3

恒力石化 PTA /CTA 二期项目

Hengli Oil/Gas ( 月岛机器 )

Steam tube dryer (4 台 , 1,500 吨)

- 壳体

: SUS 316L (22t ~ 55t)

- 管

: A240-TP316L

- 内件

: UNS 32205, SUS 904L

* PTA : 4.2 mØ x 24mL - 壳体

: SUS 304L (22t ~ 55t)

- 管

: A240-TP316L

- 内件

: UNS 32205

More info: www.hilcoind.com/sale/stxdelian

domestic


生产业绩 5. Pressure Container

序 号 1

Project 启动系统

95

customers 签约公司 STX 泛洋航运有限公司

( D-2051 号船)

2

三井公司 浮式储油 船

三井海洋工程公司 (Cameron Japan)

( MV-24 )

3

三井公司 浮式储油 船 ( MV-

26 )

三井海洋工程公司

( Cameron Japan )

Equipment/

specs

* 规格 : 1,600 Φ x 3,200 L 壳体 : 19t (SPV-355) ( 30 套 , 280 吨) 设计压力 : 33 Bar * 规格 : 4,270 Φ x 3,410 L 915 Φ x 1,910 L 压力罐 (复合钢板 , 双相钢 : UNS31803 ) ( 3 套 , 59 吨) 壳体 : 19t + 3t ( SA516 G.70 + SS904L ) 19t + 3t ( SA240 + UNS 31803 ) 封头 : 19t + 3.6t ( SA516 G.70 + SS904L ) 设计压力 : 16 Bar * 规格 : 4,270 Φ x 3,410 L 915 Φ x 1,910 L (复合钢板 , 双相钢 : 压力罐 UNS31803 ) ( 3 套 , 59 吨) 壳体 : 19t + 3t ( SA516 G.70 + SS904L ) 19t + 3t ( SA240 + UNS 31803 ) 封头 : 19t + 3.6t ( SA516 G.70 + SS904L ) 设计压力 : 16 Bar 空气压力罐

More info: www.hilcoind.com/sale/stxdelian

remarks domestic

export

export


生产业绩 6. flame heater 序 号

1

project

三星道达尔 ( No.2 )

96

customer

三星道达尔

( Korea JNK 公司)

Equipment/qty

火力加热器 ( 10 套 , 3,000 吨)

specs

* 规格 : 30m(W) x 25m(L) x 79m(H) - 结构 : SS400 - 套管 : SUS 304, SS400

More info: www.hilcoind.com/sale/stxdelian

remarks

export


97

area advantage

strength

✓Advanced engineering management in Korea

✓Five-to-one line (Northeast old industrial base revitalization plan area)

✓Modern equipment and

✓ Perfect industrial supporting system

facilities

✓ TSK Dryer Production Authorization (Japan)Well-developed logistics transportation network ✓Strict quality & delivery guarantee

✓ Low labor costs

More info: www.hilcoind.com/sale/stxdelian


More info: www.hilcoind.com/sale/stxdelian


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