COMMERCIAL DOORS, FRAMES AND HARDWARE
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HORNER COMMERCIAL SALES
QUOTING/ORDERING STEPS HORNER COMMERCIAL SALES specializes in supplying architectural building products for all types of commercial construction projects and multi-family housing. We can supply these products in virtually any material, finish, and design. Since we have such a wide range of products and capabilities, we can be your single source supplier for multiple project sections. Horner Commercial Sales understands that you need to deliver a successful project to your client. Our expert estimating staff is committed to ensuring our customers complete their construction projects on time and on budget. The selection of commercial products can often be a time consuming and difficult process. HORNER COMMERCIAL SALES strives to make the selection process easy on you while committing to the highest standard of customer service. We place emphasis on: SIZE/COMPLEXITY - This brochure is designed to simplify projects of up to 20 door openings with standard hardware applications. Please contact us for both straightforward projects and your large complex projects. Horner Commercial Sales has the expertise and experience to supply jobs ranging up to thousands of openings with electronic hardware. CONVENIENCE - your one-stop shop for all commercial products SPEED - delivery of commercial products in a timely manner
1 2 3 4
Choose A Frame
Choose A door
Choose door OPTIONS
Choose HARDWARE
Our Mission "To provide exceptional products and services to every customer, every time."
suBMIT YOUR HARDWARE
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QUOTE/ORDER FORM The following form is a useful tool for gathering complete quoting/ordering information.
_____________________ APPLICATION: r INTERIOR r EXTERIOR CUSTOMER NAME
CONTACT
_____________________
JOB NAME
_________________
1. FRAMES _____________________ Normal Opening Size (ie. 3070): ____________________ WALL TYPE: r Concrete Block r Metal Stud r Wood Stud Other Finished Wall Thickness _____________________ Frame Depth ____________________ FRAME TYPE (See pg 9): r Masonry r Drywall r Custom (drawing attached) r Drywall Casing Opening r Masonry Double Egress Rough Opening Size:
CORNER CONSTRUCTION (See pg 4): ANCHORS (See pg 9):
GAUGE:
FIRE RATING: OPENING: STEEL:
r Knockdown r Set-up & Welded r Wire Masonry r Wood Stud r Metal Stud r Existing Opening with Expansion Bolt (Punched & Dimpled) r 16 (Stock) r Other ____________ r B Label 1-1/2 Hour r 20 minutes r non-rated r Single Door r Pair of Doors r Cold Rolled Steel r Galvanized
HANDINGS:
r Single
r Double
OUTSWING
INSWING
r LH
r RH
r RHR (LH Outswing)
r LHR (RH Outswing)
OUTSWING (Reverse Active)
INSWING
r LHA
r Drywall
r RHA
r RHRA (LH Outswing)
r LHRA (RH Outswing)
2. DOORS & 3. DOOR OPTIONS r Flush Honeycomb Core r Flush Insulated r Embossed 6-Panel Polystyrene Core r Wood (specify) ______ DESIGN (See pg 7): r Flush r 6-Panel r Vision Lite (specify glass size) r Bottom Louver r Omit Glass r 18 GAUGE: FIRE LABEL: r B Label 1-1/2 Hour r C Label 45 minutes r 20 minutes r non-rated r Single Door r Pair of Doors OPENING: r Inswing r Outswing HANDING: r WITH Astragal r WITHOUT Astragal ASTRAGAL: r Cold Rolled r Galvanized STEEL: TYPE (See pg 7):
4. HARDWARE _____________________ LOCK TYPE: r Cylindrical r Deadbolt r Mortise Lock Function (See pg 10): ______________ Lock Number: ______________ Finish: ______ HINGES (See pg 10): r Plain Bearing r Plain NRP r Ball Bearing r Ball Bearing NRP r Spring Finish: ______ Door Closer (See pg 11): _______________________ Finish: ________________________ EXIT DEVICE (See pg 10): r Rim Device r Mortise Device r Surface Vertical Rod r Exit Only r Lever Trim Finish: _____ MISC. HARDWARE: r Threshold r Weatherstrip r Surface Bolts/Flush Bolts (pair) Finish: ______ (See pg 10 & 11) r Push Plate Size: __________ r Pull Plate Size: __________ Finish: ______ r Kickplate Size: __________ Finish: ______ Lock Brand:
You can also fillwww.HORNERCS.com out a form online at www.HORNERCS.com
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STEP 1: CHOOSE YOUR FRAME
MASONRY HOLLOW METAL FRAME
SU FRAMES, 16GA Welded Primed Steel Embossed Warnock Hersey Labeled
Interior and Exterior Application
Ordered by overall frame depth. Throat Opening = 1" less than overall. Wire anchors and silencers included. Galvanized, "SU" unequal rabbet. For other anchor options see page 9.
Includes • 16 gauge - galvanized - primed gray • Reinforced for closer
Single Width
• Prepped and reinforced for three 4-1/2" square corner hinges and 4-7/8" strike prep
Overall Jamb Depths Height
2-0, 2-4, 2-6 2-8, 2-10, 3-0
6-8 7-0
• Assembled welded or knock down
3-6 4-0
6-8 7-0
• Handed for left or right swing (must specify inswing or outswing)
Double Width
• Anchors (please specify): Masonry, Wood Stud, Metal Stud, Floor, UI Sill, Wire or Existing Opening
3-6
• Non-rated and fire rated Warnock Hersey embossed fire labels
Height
4-3/4
5-3/4
6-3/4, 7-3/4
8-3/4
4-3/4
5-3/4
6-3/4, 7-3/4
8-3/4
6-8 7-0
4-0, 5-0, 6-0
• Three rubber silencers • Will work with block walls, poured walls, metal studs or wood studs for new construction and/or existing construction THROAT
THROAT
4" HEAD FRAME FACE DIMENSION (BLOCK OPENING)
DRYWALL
Stock items See rough opening chart on page 9.
2" HEAD FRAME FACE DIMENSION FRAME DEPTH (varies) 5-3/4" standard
FRAME DEPTH (varies) 5-3/4" standard
HOLLOW METAL FRAME Interior Application
UNIVERSAL APPLICATION
DRYWALL FRAMES, 16GA Knock Down Primed Steel Embossed Warnock Hersey Labeled Wall Size/Throat Openings. Silencers included 3-1/2 - 4-7/8 "DU" unequal rabbets. 5-5/8, 6-1/8 & 7-1/4 "DQ" equal rabbets
Includes
Wall Size/Throat Openings
• 16 gauge - cold rolled - primed gray
Single Width
• Reinforced for closer (optional) • Prepped and reinforced for three 4-1/2" square corner hinges and 4-7/8" strike prep • Non-rated and fire rated Warnock Hersey embossed fire labels • Integral adjustable plumb anchor
2-0, 2-4, 2-6 2-8, 2-10, 3-0
6-8 7-0
3-6 4-0
6-8 7-0
Double Width
• 4 tab interlocking system • Knock down, ready to install • Handed for left or right swing (must specify) • 3 rubber silencers
Height
3-6 4-0, 5-0, 6-0
Height
3-1/2, 3-3/4, 4-5/8, 4-7/8
5-5/8, 6-1/8
7-1/4
3-1/2, 3-3/4, 4-5/8, 4-7/8
5-5/8, 6-1/8
7-1/4
6-8 7-0
Stock items See rough opening chart on page 9.
Other sizes and profiles available special order
THROAT (varies)
WALL SIZE/ THROAT 4-5/8" OR 4-7/8"
2" FACE
CASED OPENING FRAME DEPTH 5-3/4"
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FRAME DEPTH
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DRYWALL APPLICATION
STEP 1: CHOOSE YOUR FRAME
FAST-FRAME® PREHUNG ADJUSTABLE STEEL DOOR FrAMES FAST-FRAME’s advanced design adds a new dimension of flexibility and durability to Masonite’s steel entry door line. Developed and manufactured exclusively for Masonite by TIMELY®, FAST-FRAME features a full 1" of adjustability to accommodate almost any variation in wall construction. This easy-to-install, user-friendly, kerfed steel door frame system is applicable to a full range of residential and commercial applications—wood or steel stud construction. TIMELY’s expertise in innovating and manufacturing steel door frame components is second to none. FAST-FRAME is engineered to meet the most stringent code requirements including structural, impact and 90 minute fire ratings.
SILLS Standard z Inswing sill Thermally broken – 5-5/8" width Optional extenders for larger wall sizes Note: Not for use on outswing applications
Handicap (ADA) Double Slope 4-9/16" and 6-9/16" width
Tile Face 4-1/4" and 6-1/4" width Note: Not for use on outswing applications
TA-1 ADJUSTABLE T-STRIKE
OUTER ADJUSTABLE CLOSURE
1/4" of adjustment allows for ease of field installations for proper door closure
20-gauge steel 2 uprights – 1 header
Bumper Outswing 4–9/16" width
CLOSURE SPAN ADJUSTMENT CHART Wall Sizes A 4-1/2" – 5-1/2" = 1-7/8" 5-1/2" – 6-1/2" = 2-7/8" 6-1/2" – 7-1/2" = 3-7/8" Wider sizes are available upon request.
A AA AA
WEATHERSTRIPPING Schlegal foam-filled compression (QEBD500) 90-minute fire rating
PRIMED WHITE GALVANIZED STEEL
HINGE REINFORCEMENT
Galvanized 20-gauge steel provides superior corrosion resistance, matches our Masonite HD bright white doors, and is an ideal surface for painting
14-gauge, unique extruded holes provide the strength of a 12-gauge hinge reinforcement
ROUGH OPENING DOOR SIZE + 1-1/4" width, 1" height with ADA Sill DOOR SIZE + 1-1/4" width, 1-1/2" height with Z Sill
1-3/4" STEEL DOORS 90 minute fire door entry system hung in steel frame
6 PANEL 90R
FLUSH 90R
FLUSH 1090R
FLUSH 590R
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4 PANEL NEW ENGLAND 90R
2 PANEL CAMBER-TOP
2 PANEL SQUARE-TOP
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STEP 2: CHOOSE YOUR DOOR
FLUSH DOORS 1-3/4" FLUSH DOORS ARCHITECTURAL GRADE fLUSH 1-3/4"
Fire Doors
Clear Birch**
Birch 5 ply**
Oak**
Prefinished
20 minute solid particle core w/ matching edge
20 minute solid particle core w/ oak hardwood edge
5 ply with hardwood edges 60 Min Birchˆ
90 Min Birchˆ
2/6
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2/8
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90 Min Oakˆ
6/8
†
3/0 7/0 2/4
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2/8 3/0
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2/6 †
Stock items
Options: * Doors are pre-fit in width 3/16" ** Doors are pre-fit in width 3/16" and in height 3/4" ˆ Doors are pre-fit in width 1/8" and in height 3/4" † Also available with 90 minute label
• Prep for hinges and lock for use with metal frame • Prehang 20 minute door with 20 minute label in weatherstripped primed frame with Endura Z sill, brass color hinges, 180 primed brickmould. Please note only 20 minute rated doors can be hung in 20 minute frame. • Prehang 20, 60 or 90 minute door in FAST-FRAME, adjustable steel frame with high dam aluminum sill with thermal break, brass color hinges. • Prehang above door per our standard interior 1-3/4" prehung specifications.
1-3/4" SOLID CORE MOLDED DOORS 20 MINUTE FIRE RATING
6 PANEL SMOOTH
4 PANEL
2 PANEL
2 PANEL ROMAN
2 PANEL ARCH
2 PANEL BEADED
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Door Only (Available prepped for use with drywall frame) 2/6 x 6/8 2/8 x 6/8 3/0 x 6/8
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Prehung in Wood Label Frame 2/6 x 6/8 2/8 x 6/8 3/0 x 6/8
Prehung in Rediflex Steel Frame 2/6 x 6/8 2/8 x 6/8 3/0 x 6/8 Stock items
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STEP 2: CHOOSE YOUR DOOR
HOLLOW METAL DOORS INTERIOR DOORS
REGENT/OMEGA, FLUSH 18GA Honeycomb Core Closer Reinforced/Prime Painted Sizes: 2068 2468 2668 2868 21068 3068 3468
• Regent / Omega • 18 Gauge / Cold rolled steel • Honeycomb core, Omega non-handed
EXTERIOR DOORS
3668 3868 4068 2070 2470 2670 2870
21070 3070 3470 3670 3870 4070
• Stock Flush • All doors 1-3/4" thick • Doors can be cut down in height or width to accommodate any rough opening at additional charge • Lead times on custom orders may vary
ULTRA DOOR 18GA Galvanized Insulated, Polystyrene Core Closer Reinforced/Prime Painted • Ultra - 18 Gauge, galvanized and insulated polystyrene core, non-handed
Sizes: 2868, flush 2870, flush
3068, flush 3070, flush
3668, flush 3670, flush
3068, 6 panel 3070, 6 panel
• Non-handed • Available with 161 Prep (2-1/8" x 2-3/4" cylindrical prep) or 86 Edge Prep (1-1/4 x 8" mortise pocket) add fillers if necessary • Actual door size 7/32" less than net door size in width and 7/8" less in height • Other designs available (special order)
HINGE LOCATIONS 1-3/4" DOORS WITH 4-1/2" HINGES 6'8" Heights
A
B
C
A
C/L
D
Ceco* Amweld Fenstra Republic SteelCraft Pioneer Rediframe Mesker
B
C
7'0" Heights D
A
B
C
D
6-5/8" 37-5/8" 68-5/8" 38-1/16" 6-5/8" 39-5/8" 72-5/8" 42-1/16" 7-3/8" 37-5/16" 67-1/4" 39-9/16" 7-3/8" 39-5/16" 71-1/4" 43-9/16" 5-1/8" 35-1/8" 65-1/8" 39-9/16" 5-1/8" 37-1/8" 69-1/8" 43-9/16" 7-3/8" 37-5/16" 67-1/4" 39-9/16" 9-3/8" 39-5/16" 69-1/4" 43-9/16" 7-3/8" 37-5/16"
67-1/4"
4-7/8" 8-1/4" 4-7/8"
65-3/8" 41-7/8" 4-7/8" 67-1/4" 40" 8-1/4" 65-3/8" 39-9/16" 4-7/8"
35-1/8" 37-3/4" 35-1/8"
39-9/16" 7-3/8" 39-5/16"
71-1/4"
43-9/16"
37-1/8" 69-3/8" 45-7/8" 39-3/4" 71-1/4" 44" 37-1/8" 69-3/8" 43-9/16"
*Our stock Ceco hollow metal doors are prefit 7/32" in width and 7/8" in height. Actual hinge and lock bore locations should be field checked. This chart should be used for verification. All dimensions shown are from top of door to top of hinge. Lock measurements shown are from top of door to center line of bore. Frame hinge and lock dimensions are 1/8" greater than door dimensions to allow clearance at header.
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STEP 3: CHOOSE YOUR DOOR OPTIONS
DOOR OPTIONS LITES & LOUVERS METAL VISIONS, ANEMOSTAT LO PRO 1/4" Clear or "UL Labeled" Diamond "Safety Wire", Glass Vision
Sizes: 10 x 10 5 x 20 4 x 25 3 x 33 22 x 30
5" X 20" liTE 4" X 25" liTE 3" x 33" liTE
10" X 10" liTE Available in non-rated & safety wire rated glass
Available in non-rated & fire rated glass
24" X 18" 24" X 24" 18" X 12" METAL louver Non-fire rated
• Available installed or sold separately for field installation • Safety Wire or ceramic rated glass required in labeled fire doors • Check with local inspector • Fire-lite glass available - special order, lead times may vary • Square pattern wire glass available - special order, lead times vary
LOUVERS Anemostat AFDL - Louver
Sizes: 24 x 18 24 x 24 18 x 12
• Non-rated for 1-3/4" doors. • Fusible link louvers available for labeled doors • Available installed or sold separately for field installation
MISCELLANEOUS "A" Label Flush No Vision Allowed (3 hour) Steel Doors only "B" Label Doors 60 & 90 Minute up to 100 square inches Exposed Glass "C" Label Doors 45 Minute up to 1296 square inches Exposed Glass • Labeled doors must be self closing with positive latching
fULL LITE
22" X 30" liTE
Available in non-rated glass only
Available in non-rated
& fire rated glass up to 45 minute
COMMERCIAL DOORS
FIRE RATING 90 MINUTE
FLUSH OAK
FLUSH birch
FLUSH steel
5" x 20" LITE
5" x 20" LITE
10" x 10" LITE
WOOD BEAD NON-RATED LITE OPTIONS Wood Lip Molding ProfilE Hardwood Lip Molding for 1/8" or 1/4" glass can be ordered for any size cutout, glazed or open. Mitered corners. If doors are ordered open, molding is permanently attached to one side, on the other side molding is tacked for easy removal. Door cutout is 1/8" over glass dimension. Available for 1-3/8" and 1-3/4" doors. In stock. Other options available special order. Contact your Horner Sales Rep.
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SU FRAME ANCHOR OPTIONS Masonry "T" Anchor (MTA)
UL Sill (ULA)
Wood Stud Anchor (WSA)
Wire anchors (standard)
BOLTS - specify size. 6 required per frame (for existing masonry openings only) Existing Opening Anchor
Metal Stud Anchor
Floor Anchor (FFA)
4", 5", 6" sleeve 1-3/4, 2-1/2" shields 4", 5" wood screws
COMMERCIAL DOOR HANDINGS INSWING
LEFT HAND
RIGHT HAND
LEFT HAND ACTIVE
RIGHT HAND ACTIVE
LEFT HAND REVERSE ACTIVE (Rh outswing)
RIGHT HAND REVERSE ACTIVE (Lh outswing)
OUTSWING
LEFT HAND REVERSE (rh outswing)
RIGHT HAND REVERSE (Lh outswing)
OPENING SIZES FOR STEEL FRAMES MASONRY FRAME
ROUGH OPENING DOOR SIZE
BUTTED APPLICATION
HEAD FRAME FACE DIMENSION
HEIGHT
WIDTH
HEIGHT
3/0 x 6/8
2"
40-1/4"
82-1/8"
40"
82"
3/0 x 7/0
2"
40-1/4"
86-1/8"
40"
86"
3/0 x 7/0
4"
40-1/4"
88-1/8"
40"
88"
DRYWALL FRAME
ROUGH OPENING DOOR SIZE
SLIP-ON DRYWALL APPLICATION
WIDTH
UNIT DIMENSION
WIDTH
HEIGHT
2/8 x 6/8
34"
81"
3/0 x 6/8
38"
81"
3/0 x 7/0
38"
85"
6/0 x 6/8
74"
81"
6/0 x 7/0
74"
85"
Masonry Rough Opening Door width + 4-1/4" Door height + 2-1/8" for 2" head Door height + 4-1/8" for 4" head
CASED OPENING Drywall Rough Opening Door width + 2" Door height + 1" Cased Rough Opening Door width + 2-3/4" Door height + 1-1/2"
Head and side frame face dimension 2".
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STEP 4: CHOOSE YOUR HARDWARE
A. HANG THE DOOR HAGER Hinges 4-1/2" x 4-1/2" Square Corner
USP
US26D
US3
US4
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1279 (Interior) BB1279 (Interior) BB1279 - NRP (Interior) 1250 spring (Interior) BB1168 heavyweight (Interior)
BALL BEARING HINGE
NRP BALL BEARING HINGE
HINGE SPRING
4-1/2" x 4-1/2"
4-1/2" x 4-1/2"
4-1/2" x 4-1/2"
B. SECURE THE DOOR
BB1191-NRP (exterior) BB1199 - NRP heavyweight (exterior)
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Stock items
ALL STOCKED WITH SCHLAGE CLASSIC "C-KEYWAY"
function
standard duty FALCON
PASSAGE Both levers always active
SCHLAGE
extra heavy duty SCHLAGE
W101
AL10S
ND10S
DANE
SATURN
RHODES
W301
AL40S
ND40S
DANE
SATURN
RHODES
light traffic rim panic bar 22eo - nON-rATED 22EOF - FIRE RATED 689 Aluminum painted
PRIVACY Outside lever locked by inside push button. Inside lever always active. Unblocked by turning inside lever or emergency key in exterior.
99eo - nON-rATED 99EOF - FIRE RATED 630 satin stainless steel
entry Outside lever locked by inside push button. Unlocked by turning inside lever or key in exterior. Inside lever always active. If button is pushed and turned 90째, outside lever will remain locked.
classroom
W511
AL53PD
ND53PD
DANE
SATURN
RHODES
W561
AL70PD
ND70PD
DANE
SATURN
RHODES
storeroom
W581
AL80PD
ND80PD
Outside lever always locked. Inside lever always active.
DANE
SATURN
RHODES
Outside knob/lever locked and unlocked by key. Inside knob/lever always unlocked.
SINGLE CYLINDER DEADBOLT
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B560
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Key by Thumbturn.
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heavy traffic rim panic bar
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light & heavy traffic vertical panic bar 630 satin stainless steel (SPECIAL ORDER)
lever W/ eSCUTCHEON EXTERIOR TRIM
lever W/ eSCUTCHEON EXTERIOR TRIM
230l - 626 SATIN CHROME uSE WITH 22
996l - 626 SATIN CHROME uSE WITH 99
STEP 4: CHOOSE YOUR HARDWARE
C. CONTROL THE DOOR light duty door closer hager 5300
medium duty door closer lcn p1461 and lcn p1461 - hcush norton 8501 and norton 8501ho
REGULAR ARM MOUNT
top jamb arm mount
parallel arm mount
holder/stop arm mount
heavy duty door closer lcn 4041xp and lcn 4041xp - hcush norton 7501 and norton 7501ho
closer includes hardware pack for regular arm, top jamb mounting, parallel arm and holder/stop arm installation.
D. PROTECT THE DOOR
dome stop
Wall Stop
DOOR VIEWER
441cu
409
VIEWER4698B
kick plate push plate
PULL plate
315PP 3-1/2" x 15"
315PUP 3-1/2" x 15"
828KP - 8" x 28", 830KP - 8" x 30", 834KP - 8" x 34"
MISCELLANEOUS HARDWARE
ROCKWOOD FLAT GOODS
Flushbolt
358D 26D
Wood door, Ives
3-1/2 x 15
Push Plate
Flushbolt
458 (26D)
Ives
3-1/2 x 15 W/8" PULL
Pull Plate, barrier free
Lock Guard
322 (32D)
Rockwood
Surface Bolt
453 (F26)
Ives
8 x 28
Kickplate
Dome Stop
441 COMBO
8 x 30
Kickplate
Carpet or Tile (PA28 or US3)
8 x 34
Kickplate
Wall Stop
406 (PA28 or US3)
Dome, Rockwood
Wall Stop
409 (PA28 or US3)
Concave, Rockwood
Crash Stop
115-30-1/2" (26D)
Chain, Ives
E. SEAL THE DOOR
weatherstrip ds075
WEATHERSTRIPS, SWEEPS AND ASTRAGAL
ALUMINUM THRESHOLDS
DS075 Weatherstrip Neoprene Set
3070 & 6070
AT500
5" Flat - 1/4" rise
AVI Sweep Vinyl
3-0 & 4-0
AT599
3/8" Lip
5/8" Brush Sweep
3-0 & 4-0
AT600
5" Flat - 1/2" rise
set 14 L.F.
AT601
6" Flat - 1/2" rise
AT701
7" Flat - 1/2" rise
AT801
8" Flat - 1/2" rise
BS596 AL Brush Astragal Set
Astragal BS596 fOR USE WITH DOUBLE DOORS
heavy duty sweep
threshold
threshold
ADA Compliant Non-thermal break
ADA Compliant with thermal break
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HORNER COMMERCIAL SALES OFFICES: 1255B Grand Army Hwy | Somerset, MA 02726 | p 800.275.9855 | f 508.235.4432 130 New Boston St, #102 | Woburn, MA 01801 | p 781.932.3900 | f 781.932.8999
For millwork / custom millwork products visit www.hornermillwork.com 5/2014