NZGrower | April 2022

Page 13

YOUR INDUSTRY

GELLERT NURSERIES EXPANDS IN CHALLENGING TIMES Geoff Lewis

Photography; Trefor Ward The covered crop vegetable industry underwent massive growth in the 1990s but has been pretty static since, Steve says. But what has gone ahead in a big way has been interest in leafy greens, strawberries, blueberries and protected kiwifruit. The site currently has 3.2ha under glass and is almost full. Steve has one new 8200 sqm glasshouse to go, with builders planned on-site in March. Around $3 million worth, it is currently lying on site wrapped in its import packaging. “I have a whole brand-new greenhouse in bits. Our current glasshouses are manually operated systems, but the new glasshouse will be computer-controlled and fully automated with 900 x 4.5/2m (seedling) tables moved by two robots. All the grower must know is how to input information.“ This will reclaim space for Gellert’s vegetables operation, which is all on precision-built concrete ’ebb and flood’ floors.

Horticultural propagators are an essential first step in the highly productive glasshouse and covered growing industry and are impacted by labour, Covid-related import challenges and, critically for indoor horticulture, energy supplies. Gellert Nurseries at Karaka was established in 1988 on 6ha of what was the family dairy farm in the ’dark days’ of growing in soil. Director Steve Gellert and wife Gillian bought the operation from his parents. At one time out in the country, it now faces burgeoning urban development just over the fence. Gellert Nurseries is one of the two largest growers of seedling plants in the New Zealand horticultural industry. A little over half the business is providing millions of tomato, capsicum, aubergine and, until recently, cucumber seedlings in dozens of varieties, to other glasshouses and covered growing operations nationwide. Included in the output are new varieties of kiwifruit in contract trials for Zespri and Plant and Food Research. Gellert Nurseries is also a massive supplier of popular indoor pot plants and orchids, all for the domestic market.

Cucumber production has been hit by a disease, which is thought to be an agrobacterium which creates ’beaded roots’ and stunts the growth of the plant. “No one has been able to figure out what it is so far. It was a tough decision to go out of cucumbers. We announced it to the industry last year and we’re still trying to find a solution.

Gellert Nurseries is one of the two largest growers of seedling plants in the New Zealand horticultural industry In propagation, the aim is to provide a consistent highquality product at a competitive price, on time, all year. There are two major players nationally, Gellert and Zealandia, and it is a very competitive industry, Steve says. At Karaka, the seedling plants are grown in a rockwool substrate which acts as a medium and conduit for water and nutrients. Gellert is an agent for the Cultilene brand of substrate. But the trade has been impacted by Covid-19 delays. “We would normally bring in 120 containers (of substrate) from Europe. Growers use slabs in greenhouses. But due to shipping disruptions, importation has turned to custard.”

NZGROWER : APRIL 2022  11


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Articles inside

Zonda – The benefits of bumble bees

1min
pages 62-64

TRS Tyre and Wheel indent offer

2min
page 61

Ellepot: ‘state of the art’ hydroponic propagation system

2min
page 60

Onions NZ Inc

2min
pages 58-59

Vegetables NZ Inc

2min
page 57

Nitrogen balance – understanding management and environmental implications of nitrogen use in crop production

6min
pages 42-43

Potatoes NZ Inc

10min
pages 49-53

TomatoesNZ Inc

4min
pages 54-56

Global warming risks and opportunities

5min
pages 46-48

Flattening the curve – horticulture style

9min
pages 39-41

A positive need to know more

5min
pages 36-38

Weather, labour and cost concerns

4min
pages 32-33

Freshwater Farm Plans from a grower’s perspective

4min
pages 28-29

Finding New Zealand ingredients from product to packaging

4min
pages 30-31

Super growth for Supie

3min
pages 34-35

Balancing act for eggplant producer

6min
pages 24-27

Smart tech won’t replace humans and dogs

4min
pages 20-21

Urban microgreen operation expanding up the country

2min
pages 22-23

Gellert Nurseries expands in challenging times

6min
pages 13-15

The Chief Executive: Working together for the greater good

3min
pages 6-7

President’s Word: At last there are positives to celebrate

5min
pages 4-5

Preventing injuries in the horticulture industry

2min
pages 10-12

Natural resources and environment

3min
page 8

Participants empowered by leadership programme

2min
page 9

Tomato growers are seeing red

3min
pages 18-19

Asha’s career – insects won out over birds

4min
pages 16-17
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