HRIDAY MISTRY - UG PRODUCT DESIGN - GRADUATION PROJECT 2018
MEEMBIT TOLLER : An Automation device for School Public Address system TEQZO Retail Product Pvt Ltd HRIDAY RAJESH MISTRY 14 PRODUCT DESIGN PROF. VIKRAM PANCHAL 2018
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TOLLER the automation system for the schools public address system
Hriday Mistry | Product Design | Graduation Project | 2014-2018
Copyright Š 2018 Student document publication meant for private circulation only. All rights reserved. Bachelor of Design, Product Design, 2014-2018 Unitedworld Institute of Design, Ahmedabad, India. No part of this document will be reproduced or transmitted in any form or by any means including photocopying, xerography, photography and videography recording without written permission of the publisher, Hriday Mistry and Unitedworld Institute of Design. All illustrations and photographys in this document are Copyright Š 2018. Edited and Designed by Hriday Mistry hridaym123@gmail.com Processed at Unitedworld Institute of Design(UID) Karnavati Knowledge Village, Ahmedabad - 382422 Gujarat, India. www.uid.edu.in Printed digitally in Ahmedabad, India. July, 2015
ORIGINALITY STATEMENT
COPYRIGHT STATEMENT
I hereby declare that this submission is my own work and it contains no full or substantial copy of previously published material, or it does not even contains substantial portions of material which have been accepted for the award of any other degree or diploma of any other educational institute, except where due acknowledgement is made in this diploma project. Moreover, I also declare that none of the concepts are borrowed or copied without due acknowledgement. I further declare that the intellectual content of this diploma project is the product of my own work, except to the extent that assistance from others in the project’s design and conception or in style, presentation and linguistic expression is acknowledged. This diploma project (or part of it) was not and will not be submitted as assessed work in any other academic course.
I hereby grant the Unitedworld Institute of Design the right to archive and to make available my graduation project/thesis/ dissertation in whole or in part in the Institute’s knowledge Management Centre in all forms of media, now or hereafter known, subject to the provisions of the Copyright Act. I Have either used no substantial portions of copyright material in my document or I have obtained permisson to use copyright material.
Student Name : HRIDAY MISTRY
Student Name : HRIDAY MISTRY
Signature : _____________
Signature : _____________
Date : _____________
Date :_____________
HRIDAY MISTRY - UG PRODUCT DESIGN - GRADUATION PROJECT 2018
TEQZO Retail Products Pvt Ltd No. 410, CMR Road, Kalyan Nagar, Bangalore - 43, Karnataka, INDIA Tel : +91 80 4121 8823 Email : enquiry@teqzo.com An ISO 9001: 2008 company CIN : U52590KA2014PTC073093
TEQZO Retail Products Pvt Ltd No. 410, CMR Road, Kalyan Nagar, Bangalore - 43, Karnataka, INDIA Tel : +91 80 4121 8823 Email : enquiry@teqzo.com
31 January 2018
An ISO 9001: 2008 company CIN : U52590KA2014PTC073093
31 January 2018
Hriday Mistry Product Design (Semester 8) Unitedworld Institute of Design, Ahmedabad Email : hridaychaitanya123@gmail.com
Hriday Mistry Product Design (Semester 8) Unitedworld Institute of Design, Ahmedabad Email : hridaychaitanya123@gmail.com
SUB : Internship Offer
SUB : Internship Offer
Dear Hriday Mistry, With reference to you request for internship at TEQZO Consulting, a division of Retail Products Pvt Ltd, we hereby conÞrm your Internship.
Dear Hriday Mistry, With reference to you request for internship at TEQZO Consulting, a division of Retail Products Pvt Ltd, we hereby conÞrm your Internship.
You will be designated as an Industrial Design - Intern for a period of 5 months. As per your request, the joining date will be 5th February, 2018 and relieve date will be 30th June, 2018. You are requested to return a signed copy of the offer by email within a week from the date of offer and submit the physical copy upon joining. You will be required to sign a NDA (Non Disclosure Agreement) and Code of Conduct on acceptance of the Internship.
You will be designated as an Industrial Design - Intern for a period of 5 months.
Stipend of INR 20,000/- per month will be paid during your internship. An experience cum appreciation letter will be provided on successful completion
Stipend of INR 20,000/- per month will be paid during your internship. An experience cum appreciation letter will be provided on successful completion
and assessment of your performance.
and assessment of your performance.
General rules and regulations of our organisation will be applicable and to complied with in letter and spirit. You will work towards the vision and goal of the organisation to the best of you capabilities.
General rules and regulations of our organisation will be applicable and to
We sincerely hope that this opportunity will help you shape your professional career.
We sincerely hope that this opportunity will help you shape your professional career.
Regards,
Regards,
Shanavas M S Director TEQZO Retail Products Pvt Ltd. —————————————————————————————————— Candidiate’s Name & Signature : Date of Joining : 05/02/2018
Shanavas M S Director TEQZO Retail Products Pvt Ltd. —————————————————————————————————— Candidiate’s Name & Signature : Date of Joining :
As per your request, the joining date will be 5th February, 2018 and relieve date will be 30th June, 2018. You are requested to return a signed copy of the offer by email within a week from the date of offer and submit the physical copy upon joining. You will be required to sign a NDA (Non Disclosure Agreement) and Code of Conduct on acceptance of the Internship.
complied with in letter and spirit. You will work towards the vision and goal of the organisation to the best of you capabilities.
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“When you succeed in managing your time, you succeed”
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PREFACE ABOUT THE GRADUATION PROJECT The graduation project is the final academic project for the student, marking the end of the students’ academic tenure at Unitedworld Institute of design. It is marked by a substantial investigation in the field of design on a topic closely allied to their discipline of study. Its through the graduation project and the subsequent documentation of the same that this investigation takes place. This graduation project is the best opportunity to demonstrate their expertise as independent practitioners of design. It should reflect the thought leadership through creativity and innovation. The project should lead to UNITEDWORLD INSTITUTE OF DESIGN
new knowledge creations and should align with broader objects of the institute. My graduation project, Meembit TOLLER was done at TEQZO Design Consulting, Bangalore, for a client, which is an automation device for the public address systems at schools.
ACKNOWLEDGEMENTS This project is the result of the collective efforts of various people and I am grateful to each and every one of them for their support. I am grateful to TEQZO for giving me the opportunity to work on one of their projects and showing it as my graduation project.
TEQZO full of fun. I would also like to thank Bindu Maam for her guidance, support and good wishes.
My special thanks to Prof. Vikram Panchal, for step by step guiding me through the project. I thank him for not just the project but for all the guidance he has offered me throughout my years My special thanks to Mr. Shanavas MS, the director of TEQZO for his unrelenting at UID; giving me the freedom to explore and offering new ways to approach mentorship; inspiring me, critiquing and challenging me at every step to help this design situations in various scenarios. project to fruit. I thank the whole team I am grateful to my uncle, aunt and dear for coming to my rescue each time I failed and was in a difficulty and help me little cousin for hosting me during the project duration and supporting me come out of it. I thank Chetan Prasad, through the project in various ways. Muhammed Fadil, Tamil Selvan, Bharat, Gani bro, Chetan RB for limitless lessons Their love and encouragement kept me going. and countless memories and tenure at
I thank by dear most friends, the B35 squad, Shaunak, Shardul, Eshwar, Siddhant for sharing the most beautiful times together during my years at UID and also inspiring and motivating me to work harder. Not forgetting the product design batch 2014-2018 and other faculties who contributed in shaping me to what I am now. Last but not the least, I thank my Mom and Dad from the bottom of my heart for being my core support system.
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CONTENTS 01
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INTRODUCTION
GROUNDWORK
About UID About The Workplace Synopsis Initial brief Project timeline
Brief history of school bells Why need a school bell? How it works? Competitor product. Environment with respect to current school bells.
INFORMATION & ANALYSIS
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What the client needs User survey Issues with the current system Scope of Improvements Hypothesis The Concept Final Design Brief
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CONCEPT DEVELOPMENT
CAD DEVELOPMENT
Client brief and mood board Internal components arrangements Initial sketches Form explorations Adding details to forms Mock-up models Final concept Use case scenario Ergonomics
Planning the CAD Detailing CAD process Colour, Material and Finish options Building the engineering CAD Building the internal architecture Exploded view Technical drawings 3D renders Prototyping How it works?
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INTRODUCTION NEW PRODUCT DEVELOPMENT
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UNITEDWORLD INSTITUTE OF DESIGN Unitedworld Institute of Design (UID) is one of the premier Design institutes of India. The institute aims to create globally sought – after professionals who can exhibit their creativity and trigger novel trends. UID’S pursuit for excellence has made its name shine with an extraordinary record of success in a short span. UID offers a diverse range of UG and PG courses in the area of art & design. These programs are designed with strong professional emphasis and in close partnership with the industry. Every course has been structured to deliver insights into the importance of individual and collective creativity, be it a theoretical assessment, design
practice, curatorial evaluations or artistic considerations. Study Highlights State-of-the-art infrastructure and superior amenities Guidance by resourceful and veteran professors having considerable field academic Updated curriculum equipping students with contemporary trends Well-stocked library as a great knowledge repository Technologically advanced labs with all the latest equipment’s Regular site/industry visits enabling students with real-life professional experience.
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PRODUCT DESIGN The School of Industrial Design is engaged in education and research in product design, user experience design, and service and system design. With the rapidly changing technological, social, business and environmental landscapes, the discipline of Industrial Design has moved on from being primarily focused on aesthetics and styling to holistic user and customer experience design, and sustainability. While the school pursues the traditional issues of aesthetics and styling without any dilution in academic inputs, it actively engages with the emerging trends and paradigms of design with strategic design thinking, systems thinking, theories of user experience,
and environmental and ecological sustainability. The School continually strives to stay relevant for the business, society and governance through necessary improvements in curriculum, facilities, educational paradigms, and professional networking. The school currently offers Under Graduate and Post Graduate programmes in Product Design. The students can specialize in an area of their interest in the later semesters in their programme. The final semester in the UG and PG programmes is assigned for sponsored projects with a view to develop the readiness of students for leading the design initiatives in business, industry, and social sectors. NEW PRODUCT DEVELOPMENT
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ABOUT ME I believe in being genuine, humble and a dependable one who sets high standards and achieves targets in a planned and a focused way. Ever since my childhood I had this habbit of sketching things and opening them apart to see whats inside. This lighted the fire of doing something where it involves studying old things and making new things. When I came across Product design, i found it pretty catchy and satisfying as to what i really wanted to do. Everyday in Product design is a new challenge and challenging the existing and taking every problem as an opportunity to find the solution is something which i learnt over my time studying different aspects UNITEDWORLD INSTITUTE OF DESIGN
of product design. The forms, aesthetics and the design of the products as well as the experience of using it are something I personally enjoy working on among so many aspects of product design.
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MY MENTOR Prof. Vikram Panchal is an industrial designer by profession and currently a faculty member at Unitedworld Institute of Design. He previously worked at National Institute of Design, Ahmedabad. He received number of awards for his remarkable product, “Load carrier for labor�. He also did some fine work by designing products such as DIY (Do It Yourself) torch and some other products.
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THE WORKPLACE TEQZO Consulting Industrial Design & Product Design Consulting
Consulting to pursue our passion and dream.
TEQZO Consulting is one of the leading Industrial & Product design consulting firms in Bangalore, India. We believe in transforming businesses through innovation & design intervention and our vision is to be a global leader in this endeavour. Our design consulting service started in 2004 with TDI Group offering product design services to Indian manufacturers. In 2009, our team moved on become TYCKA Design Pvt Ltd. At TYCKA we added several leading organisations as customers in various domains enriching our philosophy of “value� by design. In 2014, our business unit strategically became TEQZO
Constituted as a private limited company with its head quarters in Bangalore, TEQZO Consulting is one of the few design consulting companies in India who have crossed a decade of servicing customers on a large variety of product categories covering almost all manufacturing processes and materials. TEQZO Consulting are one of the few product development companies which is ISO 9001:2008 certified. Currently we are under the process of ISO 13485:2016 certification.
innovation and design in their products and empower teams with design thinking tools to sustain the art of innovation. We provide service in product innovation, product design, product development, product validation, product prototyping, product manufacturing, product packaging and product promotion. As an experienced consulting firm, we have seen domains converging rapidly to make products smarter day by day and we believe collaboration can achieve the unthinkable.
Our mission is to partner with companies to build winning strategies, enable NEW PRODUCT DEVELOPMENT
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2. Assist companies in innovation, design and product development 3. Empower cross functional teams with design thinking tools to enable innovation
“Its not about the product one can design….. Its about the value it can deliver ”
Teqzo Consulting Services & Expertise – 1. Product Planning and Strategy Development 2. New Product Development & Product Up-gradation 3. Engineering and Technology Design 4. Ergonomics and Human Factors Engineering 5. Software and Embedded System Design (as part of the product) 6. Branding and Print Design. 7. UX / UI for website and smart phones (IOS Apps) 8. Animation and Multimedia Design 9. Mass Communication (for product launch) 10. Prototyping and Manufacturing Service We work with a range of domain experts to deliver comprehensive and seamless service all converging to deliver value to your product. We believe in collaboration to achieve the un-thinkable ! NEW PRODUCT DEVELOPMENT
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THE TEAM TEQZO Consulting Domain Experts TEAM – Mr. Shanavas M S (Consultant – Director) Shanavas M S – Innovation, Design Strategy, Industrial Design, Human Factors Engineering. The founder director of TEQZO Consulting carries with him more than 15 years of experience in applying design, technology and innovation to product domains ranging from toys to high technology medical devices to consumer appliances. In the year 1999, he was awarded 12th place in 9th Japanese International Design Competition in Osaka. In 2012, his team won CII-NID Design Excellence award for Halo, a lighting fixture for CEMA Electrical. After completing B-tech in Electronics
Engineering (93-97) and Masters in Design from Indian Institute of Science, Bangalore (97-99) he started his career with GE Power Controls (Technology Development Centre – India). Two years later he took up the challenge of building a design department and spearheaded product development activities for Featherlite Products Pvt Ltd ( India ). In 2004, he founded TYCKA Design Pvt Ltd, part of which was later spun out as TEQZO Consulting. He was a speaker at 4th Indra India Innovation Summit held at Pune (28th & 29th Jan 2011) . He was also a keynote speaker at Product Design Days, Chennai – an international conference on design in 2012. He is a visiting faculty at the Centre for Product Design and
Manufacturing, Indian Institute of Science, Bangalore. -Mrs.Bindu S ( Director ) -Mr. Gauthier Raguin -Mr. Bharat Raghunathan -Mr. Tamil Selvan -Mr. Ganapathi -Mr. Muhd Fadil -Mr. Chetan Prasad -Mr. Chetan. -Mr. Zakir Hadi (admin)
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SYNOPSIS The project is a new product development project which centers around designing an automation device. The process involved gathering information from trend setting upmarket competitive products, analysis of the school bells, understanding the electronics and engineering, associated materials and manufacturing processes.
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INITIAL BRIEF To design a product that automates bells according to the complete school schedule, beating other competitors in the market by designing an advanced smart device. Also figure out features by which the product shall make a mark among similar products.
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PROJECT TIMELINE
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GROUNDWORK NEW PRODUCT DEVELOPMENT
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TIMELINE OF SCHOOL BELLS 1800s
1900
Present
1951
1913 1800s
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School bells is from the Northern School Supply Company catalogue, published in 1913. These are the famous Bowlden bells.
School bells in India initially started to be a metal plate and a malet which is still in practice in village schools and other government schools.
1970s The Bells are still in use til date depending on the infrastructure of the school and school standards.
1960s
2000s These are the present electric gong bells that are present in most of the schools that are operated by a press of a button.
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BRIEF HISTORY OF SCHOOL BELLS Past: School bells were first used in the 1800s. The bells would be hand held. Teachers would stand outside and ring the bell to bring the students inside. Students would have to be within earshot of the bell. Tardiness would result in punishments. Present: Modern school bells are electronic. Many bells are synchronized to make sure they are on time. Most bells ring at the beginning and at the end of the day, and in between class periods. Class lessons are altered by the time period of the class. Some classes do not have bells and are stopped by the teacher.
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THE SCHOOL BELL The ringing of a school bell is a signal that tells a school’s students when it is time to go to class in the morning or afternoon and when it is time to change classes during the day as well as when students are dismissed from school. Typically the first bell tells the students that it is time to report to class and the bell that occurs shortly after that means that the students are late. There may also be a warning bell between the first bell and the late bell. In some schools it may take the form of a physical bell, usually electrically operated. In other schools it may be a tone, siren, electronic bell sound, a series of chimes, or music played over an intercom. Most schools where people who require sign language more than
hearing go to use hand signals.
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WHY NEED A SCHOOL BELL ? To mark the beginning of the school day, the start and end of periods, and the end of every day. Bells are an easy way to let students know when their class starts if they don’t have a way to get the time. It will also reduce lateness, because if we have a two minute bell before every class, people will realize that they need to get to their class quickly or else they’ll be late. Without bells, students constantly need to check the time to see when they need to be at their next class. For example, if a student was early for school, and sitting by their locker reading a book or doing homework, class could start without them noticing, because there is no bell to tell them class has started, and they could be late for class. Without
bells, teachers could accidentally keep their class going for too long, therefore making students late for their next class. Having bells can improve students promptness and in turn, their academic success.
Respecting Punctuality When you transition from school into the workforce, it is evident that “time” plays an extremely important role in our careers. Deadlines, meetings, and operation hours, to name a few, all make up the average working day. Teaching children to respect the importance of being “on time” while still at school can make the transition much smoother. Being punctual also relies on the individual being prepared and organized. It is a known fact that when you are running late, you are most likely to forget something, thus punctuality also teaches kids time management and organization skills.
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If you ask most bosses, punctuality is considered an incredibly valuable asset in a potential employee. Teaching children to respect being on time helps creates a generation of reliable, prepared men and women of the future. Reduced Disruption To Classes A typical school day, which sometimes varies from school to school, is run in segmented time blocks, which dictate how long classes and breaks are scheduled for. The lack of notification as to when classes and breaks are to start and finish allows for a lax in the schedule, meaning that some classes and/or breaks can be cut short. Both lunch breaks and class time lengths are important both for the students and teachers. Teachers require enough time to effectively teach all designated content whilst assisting students, whereas students require that time to effectively absorb, practice and retain that information. Cutting classes short can lead to consequences such: • Poor attention spans • Lack of information retention • Missed lessons and crucial information • Minimized time for the teacher to answer questions and UNITEDWORLD INSTITUTE OF DESIGN
misunderstandings that students may have to help them fully understand the content. Thus it is extremely important to the teaching and learning quality that a consistent lesson and break time schedule is in place within a school. Emergency School Bell Procedures School bell systems, nowadays are often used for more than just signaling the beginning and end of a class or break. In the event of a fire or lock-down, different bell sequences can be sounded to warn teachers and students of a possible emergency. In an emergency, communication is crucial, thus this method of emergency notification, is excellent to protect the safety and wellbeing of both staff and students. There’s nothing like hearing that 3:00pm sound to finish the day.
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DECODING THE SCHOOL BELL An electric bell is a mechanical bell that functions by means of an electromagnet. When an electric current is applied, it produces a repetitive buzzing or clanging sound. Electric bells have been widely used at railroad crossings, in telephones, fire and burglar alarms, as school bells, doorbells, and alarms in industrial plants, since the late 1800s, but they are now being widely replaced with electronic sounders. It consists of coils of insulated wire wound round iron rods. When an electric current flows through the coils, the rods became magnetic and attract a piece of iron attached to a clapper. The clapper hits the bell and makes it ring.
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HOW IT WORKS? To understand the operations of an electric bell, you should understand what an electromagnet is. An electromagnet works as a standard magnet (generating magnetic fields) but only with an electrical influence. When the power generation to an electromagnet stops, the production of the magnetic field also stops. The image below shows the internal mechanism of an electric bell. An electric source powers the electromagnet used in an electric bell. The switch which you press to sound an electric bell acts as the circuit breaker or the switch which completes the circuit. When the switch is pressed, the circuit loop is complete which causes current
to flow through the circuit. The arm which strikes the gong is connected to a spring at one end and an iron ball at the other end. This is called a clapper or a striker. The arm is attached to an iron strip which is attracted to the electromagnet when the circuit is complete and current is flowing through it. This is because the magnetic field created by the electromagnet attracts the iron strip towards it when the circuit is complete. At its rest position the clapper is held away from the gong on account of the spring attached to its arm. This is an anchored arm. Now that you have an understanding of the important parts in an electric bell, the step by step process of the working
of the electric bell is described below •The switch is pressed and current flows through the circuit •The electromagnet is powered and generates a magnetic field that attracts the iron strip towards it •The striker strikes the gong (bell) •When the striking arm strikes the gong, the contact is broken and current stops flowing through the circuit •This causes the electromagnet to lose its magnetic field •The connected spring arm returns the striker to its original rest position •The contact is restored and current flows through the circuit (provided the main switch is still pressed) •The process is repeated from the beginning. NEW PRODUCT DEVELOPMENT
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TYPES OF BELLS/ SYSTEMS AVAILABLE IN THE MARKET Placing the types of school bells that are available in the market right from the very basic to a very advanced upmarket and a competitive products on a comparative scale showing evolution, progress and challenge in the market. The bell systems range from a simple electric bell that runs with a press of a button to a smart device that controls the amplifiers that are connected to the speakers of the public address systems in individual classes to ring notifications. As seen alongside, the bell systems range from basic to most advanced that available in the market now starting from 1 - 6.
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COMPETITOR PRODUCT Harmonys Class Change System is a five-in-one solution which offers Class Change, Lockdown Alerts, Synchronised Clocks, PA functionality and music streaming. It runs across your IT network using Power Over Ethernet (POE) to power the system and offers an innovative and fun approach to ensure your school runs on time and communicates effectively.
-Messages can be announced via microphone either over the whole site or to specific zones, or use our Harmonys -Talk smartphone app. -Class Change alerts can be cancelled automatically during school holidays. -Music can be streamed. -Ability to link synchronised clocks. -Utility services such as heating and lighting can be controlled.
-Class change alerts are automatic and synchronised. -Different zones can be created, each having specific alert times, melodies or recorded announcements. -Personalised announcements are created for special events (wet break, evacuation and lockdown).
Bodet can offer you two types of Bell System. Our Harmonys Bell System range runs across your IT network using Power Over Ethernet (POE) to power the system and enables users to broadcast live messages. It offers a unique customisable lockdown or panic alarm alert, differentiated from other broadcast
alerts such as evacuations, fire alarms or daily events. These alerts can be triggered via a range of methods, such as wired multibutton control panel, wireless remote control, GSM signal or Harmonys Notify PC and smartphone app. This allows clear communication, improving the safety of both pupils and staff. We also supply connection to an induction loop with Harmonys Line, and Harmonys Flash units which show a visual alert indicator, ideal for the hard of hearing or for use in loud environments.
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ENVIRONMENT WITH RESPECT TO WORKING OF THE SCHOOL BELLS Considering the systems available in average schools these days, I visited one of such schools in which they had a simple electric bell system automated to the schools everyday schedule. It rings the bells mounted on each ends of the corridors. Not many changes can be made or customizability features available in the system. It needs to be rescheduled during the examination days and no special alert or patterns of rings available for special occasions like emergencies etc.
which is connected to all the speakers in each individual classes.
There is also a Public address system with the main announcement microphone in the admin’s office where all the announcements are made and a big cabinet where the amplifier is kept NEW PRODUCT DEVELOPMENT
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observing the placement of the bells in every end of the corridors to the top so that it can be heard loud enough in every class.
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EXISTING PRODUCT PHOTOGRAPHY When I visited one of the such schools, I got a clear view of the system there, I could have a detail conversation with the person incharge of the bell system and the public address system of the school. I also got to click some pictures there. Observing the product well there, the usability and the environment around the product and also the basic ergonomics of the product with respect to its display viewing angle, the operational buttons and the height at which it was placed all play an important role. Also the Public address system amplifiers by which every speaker in the class is connected. Its placement and area around it, and how the person operates it.
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INFORMATION & ANALYSIS NEW PRODUCT DEVELOPMENT
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WHAT THE CLIENT WANTS The client wants to develop a smart intelligent automation device for school scheduling and notifications and upgrade the whole generation of school bell system and wants to revolutionize the whole system.
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USER SURVEY Thus, I did a quick user survey to know the views of people related to this system and are directly or indirectly affected by the school bells. Also to get a deeper understanding on the current systems of bells being used on an average and what are the difficulties faced by the users. Their views on improving the current bell also helped me to add on features and functions in my product and also lead me include things I didn’t even consider before. After analysing the complete survey it was easier for me to extract a good hypothesis from which I could derive my final brief of the project.
The Users that were surveyed were students, teachers and the parents on the students in school from different schools from different cities like Bangalore, Mumbai, Ahmedabad, Nasik, etc.
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THE QUESTIONNAIRE Profession What kind of bell is used in the school you go? Attach a picture if possible
How are the timings in the school bells managed during examinations? What happens when the electricity goes out?
What are the key functions of the bell that rings in your school? How accurately does the bell ring in your school? How much does the accuracy of the bell matter to you? Who rings the bell?
How are special announcements made in your school? What according to you are the issues with your school bell? Are there any scope of improvements? can you list some of them?
What else does the bell alert you for? Are there different bells for the breaks/ start and end of the day/assembly/daily prayers/special announcement/ emergencies? Do you have similar schedules everyday? Can the current bell system be adjusted to different schedules everyday/every week/ a specific day? If there is an emergency like a fire in your school, how do get notified or alerted about that? How do you know which lecture is next? UNITEDWORLD INSTITUTE OF DESIGN
The school bell has evolved from a simple bell to electric bell now. What would be the next generation school bell according to you?
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The above diagrams were made to get a quick analysis of the replies of different users according to different situations and scenarios. The graph diagrams and Pie charts help to represent the complete data in a simple and a concise manner.
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ISSUES WITH CURRENT ELECTRIC SCHOOL BELLS The user survey conducted gave me a lot of insights on the issues with the current electric school bells. It helped me to jot down and note specific problems faced by the users in a detailed manner. The issues with current bells in the schools are listed below. 1. Since most of the bells are not automated and run on human operation they tend to ring on late or before from the actual scheduled time. 2. Some people also find the current bell to be irritating, boring and monotonously same everytime. They find the sound of the bell annoying. 3. In schools that have pre-scheduled bells, they interrupt at times of exams, workshops, or other events. Schedules UNITEDWORLD INSTITUTE OF DESIGN
are disturbed. 4. Some classes fail to hear the bells clearly as the bell is pretty far, especially when the class door is closed. 5. During loss of power supply the bells go silent and the whole schedule is disrupted. 6. There is no difference in the periodic bell and emergency bells or lunch break bells or school start bells or end bells or prayer bells.
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SCOPE OF IMPROVEMENTS The user survey opened a huge scope for improvements that can be made and the features that can be added. Referring to the issues based on the user survey there is vast possibilities for making a better and a useful product.
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HYPOTHESIS Making a detailed note of the issues faced by the users from the survey, opened a lot of scope for improvements in the product that can be designed. Synthesizing the problems and the features that can be added to make the product better than ever before, a detailed hypothesis was made which in-turn helps to make the concept more clearer and define the final brief. The bell sound can be less irritating and be rather pleasing to the ears. It should be automated and should ring precisely ring on time. Different tones to indicate different purposes be it periodic, lunch break, start or end of the day, emergency situations. the notifications can also be given a personal touch by UNITEDWORLD INSTITUTE OF DESIGN
having human voice overs announcing the end of the class, breaks, etc. It can also be controlled by a phone or an Artificial intelligence. The functioning of the system should not be affected by the loss of power supply so may be it could have its own power backup.
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THE CONCEPT We have the public address system in school, amplifiers and speakers. Usually the schools use for announcements and other activities for public addressing. The device will automate the amplifiers, it can automatically power on the amplifiers and plays the audio files which has to be played. So by this we can automate everything from regular notifications to prayers, assemblies, national anthem and instead of that boring electric bells that ring after every period. We can go for any other tunes or melodies and voice narration like for example, “it’s time for a first hour” or, “its time for your second period” or, “time for your lunch break similarly. There are the features like we can conduct a T-radio. If the schools subscribes for this
option the school will get a chance to implement a radio system in the school. This program can be used into building the communication skills of students in various schools. It can have a remote teaching system for schools for remote villages. So basically by automating the public address systems in the school we can achieve so many features. Also as a fire safety systems of the school. When the fire alarm goes on like the alarm comes in every block but the latest fire detection systems have something called as zonal addressing. So in-order to avoid panic situations, the public address system will clearly identify that from which point actually the fire happened and in that
particular block it is going to announce that like the evacuation plan will be announced and other blocks it will give announcement like “don’t panic until you get the real human voice directions”. So this is what TOLLER will do and this is all the possibilities. The settings to this device and those things that can be done from a web application or a phone application, so naturally it will be connected to the Internet. But Internet is not needed for the functioning of the device. If only some specific message has to be conveyed or some change in the settings it needs to be connected to the Internet. Otherwise the device can go by its own.
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FINAL DESIGN BRIEF To design an automation device that controls the Public Address system of the school. The device will automate the periodic notification bells, announcements, prayers, assembly, etc. It shall have the following functions: 1. Public Address System Automation Replace your conventional humdinger and electric bells. Play bell tones, voice narrations etc. Your creativity is the limit. Automate your Prayers, National anthem, Assemblies and lot more. Truly upgrade your school.
a whole. Now, the head of school can pass an announcement even when he is not at his desk. 3. Emergency alert system The public address system will clearly identify the point of incidence and will announce the evacuation plan accordingly. 4.Effective School Radio Run powerful school radio system. Enlighten your students with what cannot be delivered with your school’s staff.
2. Remote Message Broadcast Those in authority can deliver their messages to schools selectively or as NEW PRODUCT DEVELOPMENT
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CONCEPT DEVELOPMENT NEW PRODUCT DEVELOPMENT
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CLIENT BRIEF AND MOOD BOARD As the engineers were working on the functioning of the product, engineering the electronics and PCBs for the product, the design team started exploring forms for the enclosure design of the product. The client had a few specifications in his mind as to how he wanted the product to look.
in several ways depending on its position in the word:
1. As the product is going to be an Automation device, the client wanted it to look smart and intelligent, and its new in the market, he also wanted it to look young and cute. 2. The client also wanted the form of the enclosure inspired from an Arabic letter called ‘mīm’. The letter is named mīm, and is written NEW PRODUCT DEVELOPMENT
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230v panel mount connector
main PCB
relay PCB
5 inch display
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SMPS
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INTERNAL COMPONENTS ARRANGEMENTS While the client provided us with basic specifications of the physical features and a list of internal components, a rough CAD was made for trying out different arrangements of the components to develop the forms around them. Physical Features - approx 5” touch screen display (landscape). ( Android mobile is used for the purpose ) - 4 LED indicators. - One stereo pin out. - One 230 V 16A , 3 pin power socket. Internal buzzer. - 4 wire connectors for connecting speaker cables as found behind the amplifiers.
- And an AC power cord(3 pin) to power the device. Meembit Technologies | Toller Pro Enclosure Requirement Internal parts 1.) Android mobile ( with or without enclosure is subjected to discussion ) 2.) PCB 1 – Main PCB of dimension (10cm x 6cm x 3cm ) 3.) PCB 2 – Relay PCB ( 15cm x 5cm x 4cm ) 4.) SMPS module – ( 8cm x 5cm x 4cm ) 5.) Connecting wires.
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INITIAL SKETCHES We started off by simplifying the ‘mim’ alphabet and deriving a rough idea of the form and how the internal architecture of the components is going to be. Then we made 2-Dimensional sketches following similar forms and taking inspirations from the mood board. The 2-Dimensional sketches can then me explored into 3-Dimensional forms.
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The above 2-Dimensional shapes were visualized in relative 3-Dimensional forms.
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FORM EXPLORATIONS
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ADDING DETAILS TO FORMS Trying out the 3-Dimensional forms by adding details and a few physical features to narrow down the form selection for the product.
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MOCK-UP MODELS By making quick foam mock-ups of the selected concept, we could get more clearer understanding on the look and feel of the product.
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SELECTED CONCEPT After adding details to forms we found few forms relevant that could be taken ahead for detailing it and visualizing it into an actual product. We presented 4-5 different concepts to the client out of which this concept was selected.
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USE CASE SCENARIO Illustrating the use case scenarios of the product. The product will be placed on top of the amplifiers of the Public Address system in the school and connected by wires to the amplifier. Operating the device is pretty simple by using the touch screen on the device, changing the settings and different modes.
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1
ERGONOMICS
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A
Illustrating the use case scenarios of B the product. The product will be placed on top of the amplifiers of the Public Address system in the school and connected by wires to the amplifier. Operating the device is pretty simple by using the touch screenCon the device, changing the settings and different modes.
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Technical reference
Created by
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Title
DWG No.
hridayD3N49 08-07-2018 Document type Document status NEW PRODUCT DEVELOPMENT
final pakka
F Rev.
Date of issue
Sheet
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PLANNING THE SURFACE CAD Illustrating the use case scenarios of the product. The product will be placed on top of the amplifiers of the Public Address system in the school and connected by wires to the amplifier. Operating the device is pretty simple by using the touch screen on the device, changing the settings and different modes.
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DETAILING OPTIONS SCREEN
Getting in to finer details of the form to make it look more aesthetic keeping in mind the manufacturing constraints, I explored on a few options as shown UNITEDWORLD INSTITUTE OF DESIGN
above that would fit the overall form of the product.
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REAR BODY Similarly the rear groove was also explored into many other forms.
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CAD PROGRESS
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FINAL SURFACE CAD
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Top shell - Gloss black Bottom shell - Matt White
Top shell - Gloss white Bottom shell - Matt Light Grey
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COLOUR, MATERIAL & FINISH OPTIONS Top shell - Gloss White + Matt White Bottom shell - Matt Dark Grey
Top shell - Matt Medium Grey + Matt Dark Grey Bottom shell - Matt Dark Grey
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BUILDING THE ENGINEERING CAD After making the surface CAD, Its not yet over. A whole new phase of the development process starts now. Depending on the arrangements of internal components and giving material thickness to the surface CAD, all the internal detailing and fitments of the internal components are to be made. So a proper plan was made as to where and how the ribs and the bosses will be placed.
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BUILDING THE INTERNAL ARCHITECTURE Building the internal architecture is whole another study and experience. Calculating the number of bosses and their specifications according to the proportions. How the top shell and the bottom shell will accommodate the internal components to form the complete product. I got to learn to take the product to the last stage of designing it. From here on we can send the final CAD for prototyping so that we can get accurate judgement on how the actual product is going to be.
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EXPLODED VIEW TOP SHELL
ON/OFF SWITCH
3.5MM AUDIO JACK IN
TOUCH DISPLAY
AC 3 PIN POWER SOCKET SPEAKER WIRE CONNECTORS
BOTTOM SHELL
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TOP SHELL
TOUCH DISPLAY
PCB SCREEN ON SWITCH 3 PIN POWER SOCKET 230V
3 PIN POWER SOCKET ON/OFF SWITCH
SPEAKER WIRE CONNECTORS
BOTTOM SHELL
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TECHNICAL DRAWINGS Technical drawing, drafting or drawing, is the act and discipline of composing The need for precise communication drawings that visually communicate how in the preparation of a functional document distinguishes technical something functions or is constructed. drawing from the expressive drawing of the visual arts. Artistic drawings are Technical drawing is essential for communicating ideas in industry and subjectively interpreted; their meanings are multiply determined. Technical engineering. To make the drawings drawings are understood to have one easier to understand, people use intended meaning.[1] familiar symbols, perspectives, units of measurement, notation systems, visual styles, and page layout. Together, such A drafter, draftsperson, or draughtsman conventions constitute a visual language is a person who makes a drawing and help to ensure that the drawing (technical or expressive). A professional drafter who makes technical drawings is is unambiguous and relatively easy sometimes called a drafting technician. to understand. Many of the symbols Professional drafting is a desirable and and principles of technical drawing are necessary function in the design and codified in an international standard manufacture of complex mechanical called ISO 128.
components and machines. Professional draftspersons bridge the gap between engineers and manufacturers and contribute experience and technical expertise to the design process. Following are the technical drawings of TOLLER.
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111
17 Ø5 Ø3.6
PRODUCT : MEEMBIT TOLLER PROJECT : NEW PRODUCT DEVELOPMENT DESIGNER : HRIDAY MISTRY PART DRAWING ALL DIMENSIONS IN MM
PRODUCT DESIGN SEM 8 3.5MM AUDIO JACK SCALE : 1:1
DRAWN BY :
CHECKED BY :
DRAWING NO :
DATE :
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31.5 19.3 25
113
37.4
20
2 9.5
5.27
25 21.52
19
Ø1.85
37.35
PRODUCT : MEEMBIT TOLLER PROJECT : NEW PRODUCT DEVELOPMENT DESIGNER : HRIDAY MISTRY PART DRAWING ALL DIMENSIONS IN MM
PRODUCT DESIGN SEM 8 ON/OFF SWITCH SCALE : 1:1
DRAWN BY :
CHECKED BY :
DRAWING NO :
DATE :
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115
28
26.2
8
3
13.5
31.6
6.8 PRODUCT : MEEMBIT TOLLER PROJECT : NEW PRODUCT DEVELOPMENT DESIGNER : HRIDAY MISTRY PART DRAWING ALL DIMENSIONS IN MM
PRODUCT DESIGN SEM 8
SPEAKER AMP TERMINAL SCALE : 1:1
DRAWN BY :
CHECKED BY :
DRAWING NO :
DATE :
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117 4
16.5
Ø5
3.5
Ø2.29
30 33
R
R2
24.5 14.5
17.5
15.5
12.5
2.3 10
R1.25 5 R.7
1
16.5
28
44.3
PRODUCT : MEEMBIT TOLLER PROJECT : NEW PODUCT DEVELOPMENT DESIGNER : HRIDAY MISTRY PART DRAWING ALL DIMENSIONS IN MM
PRODUCT DESIGN SEM 8 3 PIN POWER SOCKET SCALE : 1:1
DRAWIN BY :
CHECKED BY :
DRAWING NO :
DATE :
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24.08
R3
20
27
49.58
2 25
14.08
Ø5.25
51.78
20.53
11.03
Ø8.2
PRODUCT : MEEMBIT TOLLER PROJECT : NEW PRODUCT DEVELOPMENT DESIGNER : HRIDAY MISTRY PART DRAWING ALL DIMENSIONS IN MM
PRODUCT DESIGN SEM 8 3 PIN 230V AC SOCKET SCALE : 1:1
DRAWN BY :
CHECKED BY :
DRAWING NO :
DATE :
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3D RENDERS
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3D RENDERS Using the same CAD, to get a clearer image of the final product, we made realistic renders of the product with all the details and connectors.
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COLOR MATERIAL AND FINISH CHART
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BILL OF MATERIALS
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PRODUCT IN ACTUAL SCENARIO Using the same CAD, to get a clearer image of the final product, we made realistic renders of the product with all the details and connectors. By using the images from the existing PA systems in schools, these renders help us understand how our product will look in actual environment.
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PROTOTYPING After getting the right judgement of the form and the size of the product, the CAD was developed and then 3D printed it to try the fitting and the connectors and get the realistic experience of using Toller.
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PUBLIC ADDRESS SYSTEM AMPLIFIER
PHONE APP
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HOW IT WORKS? The Meembit Toller is connected to the existing Public Address system of the schools. It is directly connected to the amplifier and the amplifier gets the power supply from toller. So what exactly toller does is it controls the amplifier by its own. Everything that scheduled and fed in toller will be automatically initiated and played on the exact time it is supposed to. The school bells, notifications, prayers, assemblies, breaks and start and end of school as well as periods are all programmed or customizable using the touch display of toller. Also you can control it using the mobile app as it can be connected to toller. The admin or the headof the school can pass on some important announcement from his phone itself.
Toller initiated the amplifier and the speakers play the tones or instructions provided by toller in each class simutaneously.
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REFERENCES WEBLINKS & ONLINE ARTICLES https://en.wikipedia.org/wiki/School_ bell https://educationland.wordpress. com/2011/01/03/time-managementand-school-bell/ https://en.wikipedia.org/wiki/Electric_ bell https://byjus.com/physics/working-ofelectric-bell/ https://gridclub.com/subscribers/ info/fact_gadget_2009/1001/science_ and_technology/electricity_and_ magnetism/877.html http://www.misol.com.au/school-bellsystem/why-school-bell-systems-area-must-in-every-school/ http://www.debate.org/opinions/ should-all-schools-have-bells http://www.dsppatech.com/solution/ compus-pa-solution/ http://www.steelethoughts. com/2016/10/3-minute-culturebuilder-everyday.html https://en.wikipedia.org/wiki/Public_ address_system
TOOLS USED https://www.seattleschools. org/cms/One. aspx?portalId=627&pageId=26034763
TYPEFACE Raleway BEBAS SOFTWARES Autodesk Fusion 360 Keyshot 7.1 Adobe Indesign Adobe Illustrator Adobe Photoshop MS Word MS Powerpoint MS Excel
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THANKYOU
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Hriday Mistry
hridaym123@gmail.com behance.com/hridaymistry www.instagram.com/justsketchmistry/
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