Chainless X2500 Parts Manual

Page 1

MARCH 2018


CHX2500

14/10/2016

MAIN ASSEMBLY ITEM NO. Part Name 1 SUB ASSY MAIN FRAME 25 2 SUB ASSY PLATFORM 25 3 SUB ASSY DRUM BOTTOM 25 4 SUB ASSY DRUM TOP 25 5 SUB ASSY WIPER X 6 SUB ASSY REAR FENCE 7 SUB ASSY CHX2500 3PTL 8 SUB ASSY WIPER COMPONENTS

QTY. 1 1 1 1 1 1 1 2

4

3

Part No. Comments 7207360 7207368 7207363 7207364 7107018 7207371 7207361 SEE FURTHER BREAKDOWN

2

8

5

6

1

7

1


CHX2500

14/10/2016

DRUM SUPPORT FRONT ITEM NO. Part Name 1 TRI KNOB FEMALE M10 2 FRONT BEARING COVER 3 CHAIN 75 LINKS 4 30 T SPROCKET 5 KEY 12x10x48 6 M14x40mm ZP 8.8 BOLT 7 BEARING 40mm 8 M14 NYLOC NUT ZP 9 M10 NYLOC NUT ZP 10 BEARING 40x68x15 #6008 11 M12x50x3 WASHER ZP 12 M12x20 BUTTON CAP SCREW 13 FRONT TENSIONER ASSEMBLY 14 SUB ASSEMBLY DRIVE DOG 25 34 COVER STUD 68 6

1

2

3

4

5

QTY. 1 1 1 1 1 12 3 12 1 2 1 1 1 1 1

7

Part No. Comments 4004771 5005604 4004363 5006021 9009540 9009139 5005803 9009260 9009258 5005609 9009303 9009277 7207091 7207362 5005549-1 ZINC PLATED 8

34

9 10 11 12 8 7

14

13

10

6

2


CHX2500

14/10/2016

DRUM SUPPORT REAR ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12

Part Name BEARING 40mm M14x40mm ZP 8.8 BOLT KEY 12x10x48 15 T SPROCKET 40 TRI KNOB FEMALE M10 REAR BEARING COVER CHAIN 65 LNIKS 45 T SPROCKET REAR TENSIONER ASSEMBLY COVER STUD 68 M14 NYLOC NUT ZP M10 NYLOC NUT ZP

QTY. Part No. Comments 3 5005803 12 9009139 2 9009540 1 5006022 1 4004771 1 5005605 1 4004357 1 5005855 1 7207093 1 5005549-1 ZINC PLATED 12 9009260 1 9009258

4 3 2 1

11 10 12 2 1 11

3

9

3

8

7

6

5


CHX2500

30/08/2016

PLAFTORM 25 ITEM NO. Part Name 1 PLASTIC PLATFORM 2 M12x45mm ZP 8.8 BOLT 3 REAR PF MOUNT 4 M12x28x3 WASHER ZP 5 M12 NYLOC NUT ZP 6 SUB ASSY PLATFORM FLAP 7 M12x35 BUTTON CAP SCREW 8 M12x50x3 WASHER ZP 9 SUB ASSY PLATFORM 25 FRAME 10 FRONT PF MOUNT

QTY. Part No. 1 5005599 8 9009124 1 7207367 8 9009302 10 9009259 1 7207374 2 9009276 2 9009303 1 7207368 1 7207366

Comments

1 2 3 4 9

5 10

6 7

2 8 5

5

4

4


CHX2500

10/10/2016

PLATFORM EXTENSION ITEM NO. Part Name 1 PLASTIC CAP 50X25 2 M12x35mm ZP 8.8 BOLT 3 PF EXT CLAMP 4 M12 NYLOC NUT ZP 5 SUB ASSY PLATFORM EXTENSION

QTY Part No. Comments 4 4004707 4 9009167 2 5005198 4 9009259 1 7107012

4 5 3 2

1

3

2

5

4


CHX2500

29/08/2016

WIPER ITEM NO. Part Name

QTY.

Part No. Comments

1

M12 NYLOC NUT ZP

4

9009259

2

M12x28x3 WASHER ZP

4

9009302

3

TENSIONER WASHER

4

4004784

4

M12x40mm ZP CAP SCREW

2

9009174

5

M18x38x3 WASHER ZP

1

9009448

6

WIPER ASSEMBLY

1

7107018

7

M12x40mm ZP 8.8 BOLT

2

9009103

8

REFLECTOR ROUND WHITE

1

5105341

9

REFLECTOR ROUND RED

1

5105342

1

2

3

4

1 5 3 9

8

6

6

2

7


CHX2500

29/08/2016

WIPER CONPONENTS ITEM NO. Part Name 1 WIPER LATCH 2 WIPER LATCH PIVOT 3 M16x40mm ZP 8.8 BOLT 4 WIPER SPRING 5 M16x35x3 WASHER ZP

QTY. 1 1 1 1 1

Part No. Comments 5005831 5005833 9009175 5005852 9009305

3 5 4 1 2

7


13/10/2016

WIPER LATCH ASSEMBLY FRONT IS ASSEMBLED THE SAME

WIPER LATCH BOLT

WIPER LATCH BOLT

WIPER PIVOT BOLT


CHX2500

12/10/2016

WIPER EXTENSION ITEM NO. Part Name 1 WIPER EXTENSION ASSEMBLY 2 EXTENSION PLASTIC 3 M12x50x3 WASHER ZP 4 M12x35 BUTTON CAP SCREW 5 M12 NYLOC NUT ZP 6 TRI KNOB MALE M10 7 TENSIONER WASHER

QTY. 1 1 4 6 4 2 2

Part No. Comments 7107022-1 5005847-3 9009303 9009276 9009259 865551 4004784

4

7

6

2 4

1

3 5

9


CHX2500

13/10/2016

3 PTL

27

1 37

38

36

1

2

3

4

5

6

7

8

9

35 34 33 32 10

31 11 30

12

40

29

13

41 14 15 16 17

28

18 1

27

26

19 25

20 21 22

24

23

10


CHX2500

13/10/2016

3 PTL ITEM NO. Part Name QTY. Part No. Comments 1 M12x20 BUTTON CAP SCREW 4 9009277 2 SUB ASSY FRONT FENCE 1 7207375 3 RAM PIVOT PIN 1 5005585 ZINC PLATED 4 M10 NUT ZP 1 9009252 5 M10x25mm ZP 8.8 BOLT 1 9009159 6 SUB ASSY TORQUE ARM 25 1 7207370 7 PLASTIC HOSE CLAMP 1-4 SET 1 2002700 INCL. M8x60 BOLT & NYLOC NUT 8 RAM TORQUE ARM PIN 1 5005586 ZINC PLATED 9 ROLL PIN 8x50 1 9009380 10 RAM HOSE 1-4 2 2002407 COMPLETE HOSE KIT 11 HYDRA FITTING 1-4 x 1-4 BSPP 2 2002622 12 PLATFORM RAM 25 1 7207369 13 M8x35mm ZP 8.8 BOLT 3 9009156 14 M8x22x3 ZP WASHER 3 9009300 15 M8 NYLOC NUT ZP 8.8 BOLT 4 9009257 16 HOOK SPRING 1 5005997 17 M16x25mm ZP 8.8 BOLT 1 9009140 18 M16x35x3 WASHER ZP 1 9009305 19 SUB ASSY LATCH LINK 1 7207373 20 WIPER SPRING 1 5005852 21 CHX24-25 AUTO LATCH UPGRADE KIT 1 7207377 22 TYNE 1200mm LONG 1 5105322 23 TYNE NUT 2 5105321 1PAIR -SEE FURTHER BREAK DOWN 24 SUB ASSY LOWER 3PTL 1 25 GREASE NIPPLE 1-8 BSP 1 9009330 26 SUB ASSY PIVOT SPACER B 1 7207378 27 M12x50x3 WASHER ZP 3 9009303 28 M12 NYLOC NUT ZP 2 9009259 29 25mm HYDRO MOTOR 1 2002903 30 RUBBER GROMMET ROUND 36014 1 36014 31 TYNE 1400mm LONG 1 5105323 32 M12x40mm ZP 8.8 BOLT 2 9009103 33 HYDRA FITTING 1-2 x 3-8 BSPP 2 BB-0608 34 KEY STEEL 8x7x30mm 1 5005300 35 MOTOR HOSE 3-8 1 2002407-1 COMPLETE HOSE KIT 36 GRUB SCREW 5-16 x 1-2 UNC 2 9009435 37 SUB ASSY TEE DRIVE X 1 7107093 38 SUB ASSY HOOKS 1 7207365 39 LYNCH PIN 11mm 1 5105021 40 25.4x54 WASHER ZP 2 9009309 41 TOP LINK PIN 1 5105107

11


CHX2500

14/10/2016

REAR FENCE ITEM NO. Part Name 1 REAR FENCE ASSEMBLY 2 M10 U BOLT x85 3 M10 NYLOC NUT GALV FNYMG

QTY. 1 3 6

Part No. Comments 7207371 FUQ08563G FNYMG

3 2 1

12


CHX2500 LATCH ASSEMBLY ITEM NO. Part Number 1 SUB ASSY LATCH PIN 2 2 LATCH PIN 3 LATCH PIN SPRING

Quantity 1 1 1

ALSO USED ON, CHX2400 1

3

2

13

Part No. Comments 5006002 5006001 5005566

22/02/2018


CHX2500 LOWER 3PLT ITEM NO. Part Name 1 LOWER LINK SUB ASSEMBLY 2 3PTL BOLT 3 LOWER LINK PIN 4 Lynch Pin Clip 5 M14 NYLOC NUT ZP 6 M14 WASHER HVY

4

6

QTY. 2 2 1 1 4 4

5

2

5

6

1

14

Part No. Comments 7107099 LEFT & RIGHT 9009491 incl. washers & nuts 5105113 5105021 9009260 9009324

3

26/08/2016


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