Chainless X2500 Instruction Manual

Page 1

October 2016

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• • • •

• •

• •

• •

• • •

• • •

12


13


CHX2500

14/10/2016

MAIN ASSEMBLY ITEM NO. Part Name 1 SUB ASSY MAIN FRAME 25 2 SUB ASSY PLATFORM 25 3 SUB ASSY DRUM BOTTOM 25 4 SUB ASSY DRUM TOP 25 5 SUB ASSY WIPER X 6 SUB ASSY REAR FENCE 7 SUB ASSY CHX2500 3PTL 8 SUB ASSY WIPER COMPONENTS

QTY. 1 1 1 1 1 1 1 2

4

3

Part No. Comments 7207360 7207368 7207363 7207364 7107018 7207371 7207361 SEE FURTHER BREAKDOWN

2

8

5

6

1

7

14


CHX2500

14/10/2016

DRUM SUPPORT FRONT ITEM NO. Part Name 1 TRI KNOB FEMALE M10 2 FRONT BEARING COVER 3 CHAIN 75 LINKS 4 30 T SPROCKET 5 KEY 12x10x48 6 M14x40mm ZP 8.8 BOLT 7 BEARING 40mm 8 M14 NYLOC NUT ZP 9 M10 NYLOC NUT ZP 10 BEARING 40x68x15 #6008 11 M12x50x3 WASHER ZP 12 M12x20 BUTTON CAP SCREW 13 FRONT TENSIONER ASSEMBLY 14 SUB ASSEMBLY DRIVE DOG 25 34 COVER STUD 68 6

1

2

3

4

5

QTY. 1 1 1 1 1 12 3 12 1 2 1 1 1 1 1

7

Part No. Comments 4004771 5005604 4004363 5006021 9009540 9009139 5005803 9009260 9009258 5005609 9009303 9009277 7207091 7207362 5005549-1 ZINC PLATED 8

34

9 10 11 12 8 7

14

13

10

6

15


CHX2500

14/10/2016

DRUM SUPPORT REAR ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12

Part Name BEARING 40mm M14x40mm ZP 8.8 BOLT KEY 12x10x48 15 T SPROCKET 40 TRI KNOB FEMALE M10 REAR BEARING COVER CHAIN 65 LNIKS 45 T SPROCKET REAR TENSIONER ASSEMBLY COVER STUD 68 M14 NYLOC NUT ZP M10 NYLOC NUT ZP

QTY. Part No. Comments 3 5005803 12 9009139 2 9009540 1 5006022 1 4004771 1 5005605 1 4004357 1 5005855 1 7207093 1 5005549-1 ZINC PLATED 12 9009260 1 9009258

4 3 2 1

11 10 12 2 1 11

16

9

3

8

7

6

5


CHX2500

30/08/2016

PLAFTORM 25 ITEM NO. Part Name 1 PLASTIC PLATFORM 2 M12x45mm ZP 8.8 BOLT 3 REAR PF MOUNT 4 M12x28x3 WASHER ZP 5 M12 NYLOC NUT ZP 6 SUB ASSY PLATFORM 25 7 M12x35 BUTTON CAP SCREW 8 M12x50x3 WASHER ZP 9 FRONT PF MOUNT

QTY. Part No. 1 5005599 8 9009124 1 7207367 8 9009302 10 9009259 1 7207368 2 9009276 2 9009303 1 7207366

Comments

1 2 3 4

6 5

9 7 2 8 5

5

17

4


CHX2500

10/10/2016

PLATFORM EXTENSION ITEM NO. Part Name 1 PLASTIC CAP 50X25 2 M12x35mm ZP 8.8 BOLT 3 PF EXT CLAMP 4 M12 NYLOC NUT ZP 5 SUB ASSY PLATFORM EXTENSION

QTY Part No. Comments 4 4004707 4 9009167 2 5005198 4 9009259 1 7107012

4 5 3 2

1

2

18

3

4


CHX2500

29/08/2016

WIPER ITEM NO. Part Name

QTY.

Part No. Comments

1

M12 NYLOC NUT ZP

4

9009259

2

M12x28x3 WASHER ZP

4

9009302

3

TENSIONER WASHER

4

4004784

4

M12x40mm ZP CAP SCREW

2

9009174

5

M18x38x3 WASHER ZP

1

9009448

6

WIPER ASSEMBLY

1

7107018

7

M12x40mm ZP 8.8 BOLT

2

9009103

8

REFLECTOR ROUND WHITE

1

5105341

9

REFLECTOR ROUND RED

1

5105342

1

2

3

4

1 5 3 9

8

19

6

2

7


CHX2500

29/08/2016

WIPER CONPONENTS ITEM NO. Part Name 1 WIPER LATCH 2 WIPER LATCH PIVOT 3 M16x40mm ZP 8.8 BOLT 4 WIPER SPRING 5 M16x35x3 WASHER ZP

QTY. 1 1 1 1 1

Part No. Comments 5005831 5005833 9009175 5005852 9009305

3 5 4 1 2

20


13/10/2016

WIPER LATCH ASSEMBLY FRONT IS ASSEMBLED THE SAME

WIPER LATCH BOLT

WIPER LATCH BOLT

WIPER PIVOT BOLT


CHX2500

12/10/2016

WIPER EXTENSION ITEM NO. Part Name 1 WIPER EXTENSION ASSEMBLY 2 EXTENSION PLASTIC 3 M12x50x3 WASHER ZP 4 M12x35 BUTTON CAP SCREW 5 M12 NYLOC NUT ZP 6 TRI KNOB MALE M10 7 TENSIONER WASHER

QTY. 1 1 4 6 4 2 2

Part No. Comments 7107022-1 5005847-3 9009303 9009276 9009259 865551 4004784

4

7

6

2 4

1

3 5

22


CHX2500

13/10/2016

3 PTL

24

25 35

36

34

1

2

3

4

5

6

7

33 32 31 30 8

29 9

37

28

10

38 27

11

39 12 13 14 15

26

16 25

24

17 23

18 19 20

22

21

23


CHX2500

13/10/2016

3 PTL ITEM NO. Part Name 1 RAM PIVOT PIN 2 M10 NUT ZP 3 M10x25mm ZP 8.8 BOLT 4 SUB ASSY TORQUE ARM 25 5 PLASTIC HOSE CLAMP 1-4 SET 6 RAM TORQUE ARM PIN 7 ROLL PIN 8x50 8 RAM HOSE 1-4 9 HYDRA FITTING 1-4 x 1-4 BSPP 10 PLATFORM RAM 25 11 M8x35mm ZP 8.8 BOLT 12 M8x22x3 ZP WASHER 13 M8 NYLOC NUT ZP 8.8 BOLT 14 HOOK SPRING 15 M16x25mm ZP 8.8 BOLT 16 M16x35x3 WASHER ZP 17 SUB ASSY LATCH LINK 18 WIPER SPRING 19 SUB ASSY LATCH PIN 2 20 TYNE 1200mm LONG 21 TYNE NUT 22 SUB ASSY LOWER 3PTL 23 GREASE NIPPLE 1-8 BSP 24 M12x50x3 WASHER ZP 25 M12x20 BUTTON CAP SCREW 26 M12 NYLOC NUT ZP 27 25mm HYDRO MOTOR 28 RUBBER GROMMET ROUND 36014 29 TYNE 1400mm LONG 30 M12x40mm ZP 8.8 BOLT 31 HYDRA FITTING 1-2 x 3-8 BSPP 32 KEY STEEL 8x7x30mm 33 MOTOR HOSE 3-8 34 GRUB SCREW 5-16 x 1-2 UNC 35 SUB ASSY TEE DRIVE X 36 SUB ASSY HOOKS 37 Lynch Pin Clip 38 39

25.4x54 WASHER ZP TOP LINK PIN

QTY. Part No. Comments 1 5005585 ZINC PLATED 1 9009252 1 9009159 1 7207370 1 2002700 INCL. M8x60 BOLT & NYLOC NUT 1 5005586 ZINC PLATED 1 9009382 2 2002407-1 COMPLETE HOSE KIT 2 2002622 1 7207369 4 9009156 4 9009300 5 9009257 1 5005997 1 9009140 1 9009305 1 7207373 1 5005852 1 5006002 SEE FURTHER BREAK DOWN 1 5105322 2 5105321 1PAIR -SEE FURTHER BREAK DOWN 1 1 9009330 3 9009303 3 9009277 2 9009259 1 2002903 1 36014 1 5105323 2 9009103 2 BB-0608 1 5005300 1 2002407-1 COMPLETE HOSE KIT 2 9009435 1 7107093 1 7207365 1 5105021 2 1

24

9009309 5105107


CHX2500

14/10/2016

REAR FENCE ITEM NO. Part Name 1 REAR FENCE ASSEMBLY 2 M10 U BOLT x85 3 M10 NYLOC NUT GALV FNYMG

QTY. 1 3 6

Part No. Comments 7207371 FUQ08563G FNYMG

3 2 1

25


CHX2500 LATCH ASSEMBLY ITEM NO. Part Name 1 SUB ASSY LATCH PIN 2 2 LATCH PIN SPRING 3 LATCH PIN

QTY. 1 1 1

1

2

3

26

Part No. Comments 5006002 5005566 5006001

13/10/2016


CHX2500 LOWER 3PLT ITEM NO. Part Name 1 LOWER LINK SUB ASSEMBLY 2 3PTL BOLT 3 LOWER LINK PIN 4 Lynch Pin Clip 5 M14 NYLOC NUT ZP 6 M14 WASHER HVY

4

6

QTY. 2 2 1 1 4 4

5

2

5

6

1

27

Part No. Comments 7107099 LEFT & RIGHT 9009491 incl. washers & nuts 5105113 5105021 9009260 9009324

3

26/08/2016


14 28


15 29


16 30


31 17


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