Main South Rd, Hinds, Mid Canterbury, NZ ∗ 1416 Omahu Road, Hastings, New Zealand Phone: 0800 487 853 ∗ Web: www.hustlerequipment.com
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Introduction Dear Customer We take this opportunity of welcoming you as the owner of a Hustler Equipment Machine. We want your machine to be the most efficient and productive piece of equipment you have. This small manual will help you to achieve this objective. The correct parts and maintenance of your machine is very important to prevent downtime and equipment damage.
Important Notice This manual is based on the Super Comby EX, included in this manual are the parts that differ to the Comby and Super Comby machines. Where Super Comby EX is stated in this manual it is most likely that the instruction/part applies to the Comby and Super Comby also. If there is any doubt in the information you are looking for in this manual, please contact Hustler Equipment Int (0800 487 853). Warranty Hustler warrants new products sold by us to be free from defects in material and workmanship twenty four months after delivery to the initial user. This warranty is for the replacement or repair of any part found to be defective during the warranty period. This warranty excludes any freight cost incurred by the dealer in giving effect to the warranty and specifically excludes all normal maintenance costs. Replacement parts provided under the terms of this warranty are covered for the remainder of the warranty period applicable to the product in which they are installed as if such parts were original components of that product.
Tools Required For Maintaining Operation 1 1/2 Ring Spanner x2 30mm Ring Spanner x 2 24mm Ring Spanner x 2 19mm Ring Spanner 18mm Ring Spanner 13mm Ring Spanner Flexi Tube Grease Gun
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Comby Range Table Of Content
Issue 4
Manual Section
Page
•
Introduction & Warranty
2
•
Table Of Content
3
•
Parts Ordering
4
•
Warnings & Manual Explanation
5
•
Machine Operation
6
•
Machine Adjustments
7
•
Hydraulic Hosing
1-Hosing Section
•
Greasing Chart
2- Wiring Section
•
Wiring Diagram
3-Greasing Section
•
Trouble Shooting
4-Trouble Section
•
Machine Assembly Parts
Section A
•
Fork Assembly Parts
Section B
•
Axle Assembly Parts
Section C
•
Extension Bin Assembly Parts
Section D
•
Comby Spread Assembly Parts
Section E
•
Grain Tank Assembly Parts
Section F
•
Lights
Section G
•
Hazard Panels
Section H
•
Feed Pad Kit
Section I
•
Amendments, Notes, PD & Warranty Registration
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Parts Ordering Information When ordering components from this manual please state the section letter and item number of the component required EG Section A-3 Item No 4. Also find the serial number on the machine which can be found on the drawbar chassis tag or on the X-Floor door.
A
DETAIL A Issue 4
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IMPORTANT Due to Hustler's policy of continuous product improvement the information contained in this manual was correct from 01 February 2011. Any changes after the above date will only be included in the next update to this manual. Illustrations in this manual are pictorial representations of components and are not drawn to scale.
WARNING: To operate this machine on the open road it must comply with the LTSA regulations. To operate this machine in other off road operations it must comply with farm safety regulations. Do not operate while standing in or close to the machine or moving parts. Do not make any adjustments while the machine is operating. Beware of surroundings when operating the machine to prevent injury to personnel & prevent damage to the machine.
Manual Layout
Section A
Section D
Section B
Section C
All parts balloons in this manual are as follows Top Number = Part Number Bottom Number = Quantity of part number components Issue 4
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A: B: C: D: E: F: G: H:
Machine Assembly (Section :A) Fork Assembly (Section :B) Axle Assembly (Section :C) Extension Bin Assembly (Section :D) Comby Spread Assembly (Section :E) Grain Tank Assembly (Section :F) Lights (Section :G) Hazard Panels (Section :H)
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OPERATION OF HUSTLER SUPER COMBY EX 1. 2.
3. 4. 5. 6.
Connection of the Machine Connect Super Comby EX to tractor via drawbar, quick hitch or Euro hitch connection. Connect towing safety chains when required ( public road use) Clean hydraulic connectors and couple in to tractor in correct hydraulic banks. If your tractor has a priority system couple the Tilt/Fork hoses into hydraulic bank 1 and machine in to hydraulic bank 2. Connect electrics. Adjust tractor hydraulic oil flow rate to 60-80 litres per minute. Check direction of elevator rotation prior to feeding. Load feed material in to machine. Note when feeding silage material load the Cross Feed Chamber and Bed Storage Chamber separate to minimize knitting together of long material across the compartments .This decreases the pressure on the drives to separate the load when feeding out with the cross feed chamber.
Operating tip and tricks: 1. When loading bales with the fork assembly. Use an electric fence dropper mounted into a bale a few back to see where to line the bales up with the machine. 2. If bales don’t roll on to the bed chamber properly off the forks and become stuck in the gap, reverse the bed storage floor back carefully, this will straighten up the bale in to position. Do not: 1. Operate the X-Floor or the Bed Storage Floor in the backward direction with material in the machine. 2. Actuate the control levers backward and forwards to ‘free’ the load if the floor or elevator chains become jammed. As this can cause damage to drives and hydraulics. 3. Apply excessive pressure with fork/bin assembly when rising, while storage floor is fully loaded. 4. Overload the machine with material. 10 tonne the maximum capacity. 5. Use the elevator in the traveling position to feed out. Always extend the elevator out to feed. Note if the bed storage chain fails to move, extend the elevator fully so the rear flaps are out of the machine then retract into feeding position. 6. Ride on the drawbar 7. Water blast the load cell head unit or load cells or junction box. 8. Apply excessive material pressure on to elevator with XFloor load. 9. Weld on the machine with a load cell assembly, without first contacting Hustler Equipment Technical staff.
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ADJUSTMENT OF THE BED STORAGE FLOOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components. Follow the short instruction below to correctly adjust the bed floor storage chain assemblies. 1. Check to see if the chains need to be adjusted 2. Tighten up Nut 1 whilst holding Nut 2 with a 24mm ring spanner until the floor slats are just sitting on the rear chain guides or contacting the chain guide 20 mm down on the front side (see drawing). Adjust Nut 1 at small intervals.
Nut 2 Nut 1
DETAIL B B
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ADJUSTMENT OF THE ELEVATOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components. Follow the short instruction below to correctly adjust the bed floor storage chain assemblies. 1. Check to see if the chains need to be adjusted 2. Loosen off the bolts that clamp the elevator shaft cover to the elevator screen 3. Loosen off the 4 x M12 locking bolts on the Drive Shaft Idler Bearing 4. Loosen off Adjuster Lock Nuts 1 & 3 5. Adjust the chain tension adjuster Nuts 2 & 4 until the chain/slat is at the desired tension of 75mm total travel. Check that the drive shaft is close to parallel. 6. Tighten up Adjuster Lock Nuts 1 & 3. Tighten up the 4 x M12 locking bolts on the Drive Shaft Idler Bearing 7. Recheck elevator tension is still correct 8. Re-clamp elevator shaft cover so there is a minimum 5mm gap between the elevator slat and the elevator shaft cover.
Refer to drawings on next page for part locations
DO NOT OVER TENSION THE ELEVATOR & FLOOR CHAINS. DAMAGE & EXTENSIVE WEAR WILL OCCUR
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Shaft Cover/Slat Chain Clearance 5mm
4 x Locking Bolts
Nut 1
Nut 2
Total Travel 75 mm
Nut 3
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Nut 4
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ADJUSTMENT OF THE X-FLOOR CHAINS It is important to keep this machine adjusted correctly to get the best performance out of this machine and to reduce wear and tear on components resulting in less down time and broken components. Follow the short instruction below to correctly adjust the bed floor storage chain assemblies. 1. Check to see if the chains need to be adjusted. 2. Loosen off the large Nut 1 locking nut. 3. Tighten up the large Nut 2 until the X-Floor slats are just sitting on the lower panel returns (see drawing). Adjust Nut 2 at small intervals and adjust both nuts at the same time to get an even chain tension on both sides. 4. Tighten up large Nut 1 to lock up the shaft idler shaft assembly. 5. Recheck chain tension is still correct.
Nut 1
Slat Just Touching Nut 2
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Loaded Machine Bale Layout
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Hosing Machine Manual Port 1
Port 2 Port 2
DETAIL A
A
C
B
Port 1
Port 2
Port 1
Port 2
DETAIL B Issue 4
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DETAIL C Section Hosing Page No. 1 ©Design Copyright HUSTLER™
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Hosing Machine Manual Comby Standard Machine Fork Ram Elevator Motor C 8
C 5
C 3
C 4
Valves Top Upwards
C 7
Power Beyond Valve
C 9
6 Port Valve
C 6
X-Floor Motor
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C 2
C 1
To Tractor Remotes
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Hosing Machine Manual Standard Machine Elevator Motor SCEX 5 SCEX 3 SCEX 9
Bed Motor
SCEX 4
Valves Top Upwards
SCEX 8 SCEX 7
Power Beyond Valve 6 Port Valve
SCEX 6
X-Floor Motor
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SCEX 2
SCEX 1
To Tractor Remotes
Section Hosing Page No. 3 ©Design Copyright HUSTLER™
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Hosing Machine Manual Standard Machine With Tilting Elevator Option Supply 1
Supply 2
To Tractor Remotes
TILT 3 TILT 2 TILT 1
TILT 6
TILT 4
TILT 5
Tilt Ram Front Tilt Ram Rear
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Hosing Machine Manual Standard Machine With Fork Option
Fork 2
Supply 2
To Tractor Remotes Supply 1
Fork Ram
Fork 1
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Hosing Machine Manual Standard With Tilting Elevator , Fork & Diverter Option Fork Ram
Fork 2
Fork 1
To Tractor Remote
Diverter Valve
Supply 1
Supply 2
Tilt 3
Tilt 2 Tilt 1
Tilt 6
Tilt 5
Tilt 4
Tilt Ram Front Issue 4
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Tilt Ram Rear
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Hosing Machine Manual Standard Machine With Comby Spread/Grain Bin Option Elevator Motor 6 Port Power Beyond Valve
SCEX 5
SCEX 3 SCEX 9
Bed Motor SCEX 4
Valves Top Upwards
SCEX 8 CS 1
1/2 Nipple 6 Port Valve
SCEX 6
CS 2
SCEX 2 SCEX 1
SCEX 7 CS3 1
X-Floor Motor
To Tractor Remotes
Comby Spread Motor Issue 4
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Section Hosing Page No. 7 ©Design Copyright HUSTLER™
CS4 1
Comby Spread/Grain Bin Valve 11/12/2017
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Wiring Details Manual Parts List Brown Black Purple Jumper 1
Yellow
Black Bed Back Rear Coil Brings Oil Out Rear Port
Bed Forward Front Coil Brings Oil Out Front Port
X-Floor Back
X-Floor Feed 7 Core Wire Grey Red
Purple Jumper 1
White Green
Diverter Valve Plug Color 7 Core Black 7 Core White 7 Core Yellow 7 Core Brown 7 Core Red 7 Core Green 7 Core Blue
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Operation Earth Return Earth Return Direction Bed Forward Direction Bed Backwards Direction X-Floor Backwards Direction X-Floor Feed Diverter Switch Control
Trailer Plug Pin Number Pin 5 Pin 3 Pin 1 Pin 7 Pin 6 Pin 4 Pin 2
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Wiring Details Manual Parts List
Color 7 Core Black 7 Core White 7 Core Yellow 7 Core Brown 7 Core Red 7 Core Green 7 Core Blue
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Operation Earth Return Earth Return Direction Bed Forward Direction Bed Backwards Direction X-Floor Backwards Direction X-Floor Feed Diverter Switch Control
Trailer Plug Pin Number Pin 5 Pin 3 Pin 1 Pin 7 Pin 6 Pin 4 Pin 2
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Wiring Details Manual Parts List
Wire 3.Green
Wire 3.Brown Wire 3.Blue Wire 7.Yellow
Wire 2.Red
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Wire 7.Green Wire 7.Red
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Wiring Details Manual Parts List
Wire J5
Wire 1 Red
Wire J3
Wire J2 Wire J1 Wire J4 Wire J7 Wire 3 Green
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Wiring Details Manual Parts List Wire 1 Red
Wire 1 Black Wire 2.Black Wire 7.White
Wire 2.Red
Wire 7.Black
Wire 7.Brown 7 Core Cable
Wire 7.Green Wire 7.Yellow Wire 3.Blue 2 Core Cable Wire 3.Brown
3 Core Cable
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Wiring Details Manual Parts List Wire ID
From Component ID
Wire 1 Black Wire 1 Red Wire J1 Wire J2 Wire J3 Wire J4 Wire J5 Wire J6 Wire J7 Wire J8
Earth Joiner Heat Shrink Panel Mount Fuse Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch SPST Normally Closed Center Light Contact Contact P9B10VN Center Light Contact Joystick Contact Switch
Wire 2.Black Wire 2.Red
6mm Crimp Eyelet 6mm Crimp Eyelet
Wire 3.Blue Duraplug 3 Pin Female Wire 3.Brown Duraplug 3 Pin Female Wire 3.Green Duraplug 3 Pin Female
Wire 7.Black Wire 7.Blue Wire 7.Brown Wire 7.Green Wire 7.Red Wire 7.White Wire 7.Yellow
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Earth Joiner Heat Shrink Contact P9B10VN Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Earth Joiner Heat Shrink Joystick Contact Switch
Section 2-Wiring
From Component Terminal
To Component ID
To Component Terminal
1 2 2a 2c 1a 1a 2b 4a 1c 1b
Center Light Contact Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch Joystick Contact Switch SPST Normally Closed Center Light Contact Center Light Contact Contact P9B10VN
1c 3a 4c 1c 3c 4a 2b 1c 1c 3c
1 1
Earth Joiner Heat Shrink Panel Mount Fuse
a 1
N L Earth
SPST Normally Closed SPST Normally Closed Center Light Contact
2a 2c 1b
b 4c 3b 2b 4b c 1b
Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug Female 7 Pin Trailer Plug
Page No. 6 ©Design Copyright Hustler Equipment
5 2 7 4 6 3 1
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Greasing Chart Manual
24
4 3 23 2 1
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Greasing Chart Manual
27
7 5 25
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6
26
8
Section Greasing Section Page No. 2 ©Design Copyright HUSTLER™
28 9
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Greasing Chart Manual
29 12
11 10
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Greasing Chart Manual
15
14 13
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Greasing Chart Manual
16
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Greasing Chart Manual
17
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Greasing Chart Manual
32
31
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Greasing Chart Manual
18 19 20 21
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Greasing Chart Manual
22
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Greasing Chart Manual Parts List Nipple Number Greasing Duration Manual Section 1 8 Hours A-1 2 4 Hours A-8-1 3 4 Hours A-8-1 4 8 Hours A-1 5 4 Hours A-18-8-1 6 4 Hours A-14 7 4 Hours A-4-3 8 4 Hours A-18-8-1 9 4 Hours A-9 10 8 Hours A-18-1 11 4 Hours A-10-4 12 8 Hours A-18-4 13 4 Hours A-10-4 14 8 Hours A-18-3 15 8 Hours A-10-1-1 16 4 Hours A-18-7-1 17 4 Hours A-4-2 18 8 Hours C-1 19 8 Hours C-1 20 8 Hours C-1 21 8 Hours C-1 22 8 Hours A-2-2 23 20 Hours A-7 24 20 Hours A-7 25 20 Hours A-18-6 26 20 Hours A-18-6 27 8 Hours A-5 28 8 Hours A-9-2
Comments
Remote Grease Nipple
Access Underside Of Gearbox
Waste Oil Waste Oil Waste Oil Waste Oil Waste Oil Waste Oil
Chains Chains Chains Chains Chains Chains
Servicing Wheel Bearings Wheel bearings have to be checked as part of the general maintenance of the machine, and be serviced when required. The time frame for this varies greatly depending on what conditions they are exposed to. Under normal circumstances once a year is adequate, but if the wheel bearings are exposed to water while in operation or other adverse conditions, the bearings will have to be serviced more frequently to avoid damage and down time. If damage has occurred due to lack of maintenance, warranty claims will de declined.
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Super Comby EX Trouble Shooting
Common Check Procedures Condition Of Tractor Hydraulics And Electrics Wiring On Drawbar Not Broken Is There Power To The System? Condition Of Plug-Socket Electrical Connection (Flare Contacts In Plug Socket With Small Screwdriver) Objects Jammed In Chains Or Chain Thrown Off Sprockets Including Reduction Boxes Is The Machine Plugged Into The Correct Electrical Plug On Tractor Is The Fuse Working? Electrical Vs Hydraulic Failure Before Undertaking Testing Make Sure That The Tractor Is Running At The Following Specifications
Dead Head Pressure 2500psi – 3000psi Oil Flow 60-80 Litres Per Min Quick Diagnose 1. Do Hoses Move When Joystick Activated? (No, Electrical Failure) (Yes, Hydraulic) 2. Swap Coils On Valve Block Banks (Yes, But Controls Backwards, Hydraulic Failure) 3. Pressing Overriding Buttons On Valve Spool Ends (Yes, Electrical) (No, Hydraulic) Checking The Condition Of Hydraulic Motors 1. Remove Motor Tank Hose (Motor Low Pressure Side) 2. Supply Oil To Motor Result Large Oil Flow Without Tractor Working Hard To Supply Oil, Motor Damaged. Minimal Oil Flow While Tractor Working Hard. Motors Good, Look For Jam Up Of Drive.
Load Cell Fault Finding
Check For Mechanical Damage To Cells Check For Objects Jamming Cells Check For Loose Bolts Check To See If Machine Has Had Welding Repairs Check Wiring Check For Water Damage In Junction Box Check For Water Damage In Plugs Check Head Unit Calibration (See Manual) Check To See That Battery Hasn’t Been Charged With Power Supply To Head Unit Attached For More Information On Checking Load Cells Contact Hustler Equipment
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Main Chassis Assembly Manual
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Section A-1 Page No. 1 ©Design Copyright HUSTLER™
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Main Chassis Assembly Manual 7 1 9 1
1 2
5 1 6 1
16 1
A 13 1 10 1
DETAIL A
1 2 15 1 Issue 4
2017
14 1
Top Number = Item Number Bottom Number = Quantity
Section A-1 Page No. 2 ©Design Copyright HUSTLER™
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Main Chassis Assembly Manual 7 1
22 1
23 1
2 2 24 1
12 1
18 1
11 1 19 1
17 1
2 1
8 1
Top Number = Item Number Bottom Number = Quantity
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21 1
20 1
Section A-1 Page No. 3 ©Design Copyright HUSTLER™
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Main Chassis Assembly Manual
B
4 4
3 2
DETAIL B Issue 4
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Section A-1 Page No. 4 ©Design Copyright HUSTLER™
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Main Chassis Assembly Manual Parts List
Issue 4
Item Number
Quantity
1 2 3 4 5 6
2 2 2 4 1 1
7
1
8 9
1 1
10 11 12
1 1 1
13
1
14 15 16
1 1 1
17
1
18
1
19 20 21
1 1 1
22 23 24
1 1 1
2017
Part Name
Manual Section
Comments
Yellow Dashes 550mm x 100mm Left Bin Side Sticker Assembly 1/4 Grease Nipple Straight 5200027 Fork Pivot X-Lube Bush 5200023 Elevator Assembly Rev 2 A-10 Tilting Elevator Hose Tee A-11 Assembly Fine Mesh Silage Door Assembly A-12 Pillow Block Mount Assembly Rear X-Floor Panel Rubber Flap Assembly Joystick Valve Control Assembly X-Floor Assembly Load Cell Drawbar Top Cover Assembly Load Cell Towing Eye 50mm Swivel Weld On Assembly Spec's Chassis Tag Assembly Adaptor Hose Mount Assembly Load Cell Junction Box Rev-002 Assembly Load Cell Drawbar Lower Cover Swivel Assembly Bed Drive Box Chain Cover Assembly Bed Drive Shaft Assembly Bed Final Drive Chain Assembly Bed Final Drive Chain Cover Assembly Bed Floor Chain Assembly Bed Idler Shaft Assembly Bed Reduction Box Assembly
A-14 A-15 A-17 A18 A-19 A-2 A-20 A-21 A-22 A-23 A-3 A-4 A-5 A-6 A-7 A-8 A-9
Section A-1 Page No. 5 ©Design Copyright HUSTLER™
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Load Cell Towing 40mm Weld On Assembly Manual 4 8
1 3
10 4
16 18
2 3
3 8 15 2 18 1
9 4
11 1
13 2
5 1
7 4 8 2
14 10
6 1
12 2
19 1
11 1
17 1 Top Number = Item Number Bottom Number = Quantity
Issue 2
2011
Section A-2 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
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Load Cell Towing 40mm Weld On Assembly Manual Parts List
Issue 2
Item Number
Quantity
1
3
M12 x 1.75 Nut
2
3
M12 x 35 x 1.75 HT Bolt
3
8
M16 x 60 x 2.00 HT Bolt
4
8
M16 x 40 x 2.00 HT Bolt
5
1
Cat 1 Lower Link Pin
6
1
AG 3 Linch Pin 12 mm
7
4
16mm Flat Washer
8
2
M16 x 45 x 2.00 HT Bolt
9
4
M18 x 100 x 2.5 HT Bolt
10
4
M18 x 2.5 Nylock Nut
11
1
Towing eye Frame Assembly
12
2
Long Load Cell Mount Machined Fully Hori
13
2
Long Load Cell Mount Machined Fully Hori
14
10
M16 x 2.00 Nut
15
2
54mm Load Cell Bar
16
18
16mm Spring Washer
17
1
Safety Chain 13mm Assembly
A-16
18
1
7 Pin Plug Holder Assembly
A-2-1
19
1
Jack Assembly
A-2-2
2011
Part Name
Manual Section
Section A-2 Page No. 2 ©Design Copyright HUSTLER™
Comments
9009248 9009167 5201875 5200046 5201826 5105028 5202134 5200343 5200347 5200357 5201573 5200904 5200904 9009261 5200055 5200044
14/12/2017
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Load Cell Towing 50mm Bolt On Assembly Manual 17 8 11 4
18 3
13 4 16 2
4 3
1 1
19 2
10 4
15 2
7 1
2 1 22 1
8 4 6 4 14 1 9 10
3 2
5 4
12 18
21 1
23 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
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Section A-2 Page No. 1 ©Design Copyright HUSTLER™
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Load Cell Towing 50mm Bolt On Assembly Manual Parts List
Issue 4
Item Number
Quantity
1
1
Cat 1 Lower Link Pin
2
1
AG 3 Linch Pin 12 mm
3
2
M16 x 45 x 2.00 HT Bolt
4
3
M12 x 35 x 1.75 HT Bolt
5
4
16mm Flat Washer
6
4
M20 x 2.50 Nut
7
1
40mm Bolt On Draw Bar Tounge
8
4
20mm Spring Washer
9
10
M16 x 2.00 Nut
10
4
M20 x 90 x 2.50 HT Bolt
11
4
M18 x 2.5 Nylock Nut
12
18
16mm Spring Washer
13
4
M18 x 100 x 2.5 HT Bolt
14
1
Towing Eye Bolt On Frame
15
2
Long Load Cell Mount Machined Fully Hori
16
2
54mm Load Cell Bar
17
8
M16 x 40 x 2.00 HT Bolt
18
3
M12 x 1.75 Nut
19
2
Long Load Cell Mount Machined Fully Hori
20*
8
M16 x 60 x 2.00 HT Bolt
21
1
Safety Chain 13mm Assembly
A-16
22
1
7 Pin Plug Holder Assembly
A-2-1
23
1
Jack Assembly
A-2-2
2017
Part Name
Manual Section
Comments
5201826 5105028 5200343 9009167 5202134 9009254 9009313 9009261 5201884 5200357 5200044 5200347
Section A-2 Page No. 2 ©Design Copyright HUSTLER™
5200904 5200055 5200046 9009248 5200904 5201875
14/12/2017
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Load Cell Towing 50mm Swivel Assembly Manual 8 3
15 4
9 3
5 2 4 2 7 1
3 2
18 1
12 2 10 10 1 4
9 3
2 18
16 1
6 1
17 1
Issue 4
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19 1
Top Number = Item Number Bottom Number = Quantity
Section A-2 Page No. 1 ©Design Copyright HUSTLER™
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Load Cell Towing 50mm Swivel Assembly Manual Parts List
Issue 4
Item Number
Quantity
1
4
16mm Flat Washer
2
18
16mm Spring Washer
3
2
Long Load Cell Mount Machined Fully Hori
4
2
Long Load Cell Mount Machined Fully Hori
5
2
54mm Load Cell Bar
6
1
AG 3 Linch Pin 12 mm
7
1
Cat 1 Lower Link Pin
8
3
M12 x 1.75 Nut
9
3
M12 x 35 x 1.75 HT Bolt
10
10
M16 x 2.00 Nut
11
8
M16 x 40 x 2.00 HT Bolt
12
2
M16 x 45 x 2.00 HT Bolt
13
8
M16 x 60 x 2.00 HT Bolt
14
4
M18 x 100 x 2.5 HT Bolt
15
4
M18 x 2.5 Nylock Nut
16
1
Towing Eye Frame 50mm Swivel Towing Eye Frame
17
1
Safety Chain 13mm Assembly
A-16
18
1
7 Pin Plug Holder Assembly
A-2-1
19
1
Jack Assembly
A-2-2
2017
Part Name
Manual Section
Comments
5202134 5200044 5200904 5200904 5200055 5105028 5201826 9009248 9009167 9009253 5200046 5200343 5201875 5200347 5200357
Section A-2 Page No. 2 ©Design Copyright HUSTLER™
14/12/2017
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7 Pin Plug Holder Assembly Manual Parts List Item Number
Quantity
Part Name
1
1
Female 7 Pin Trailer Flat Plug Assembly
2
2
M6 x 25 x 1.00 HT Bolt
3
2
M6 x 1.00 Nylock Nut
Manual Section
Comments
5200934 9009217 9009256
Top Number = Item Number Bottom Number = Quantity
3 2
1 1
2 2
Issue 4
2017
Section A-2-1 Page No. 1 ©Design Copyright HUSTLER™
23/2/2011
Page 50
Jack Assembly Manual Parts List 14 1
12 1 7 1 6 1
5 1
9 1
2 1 1 1 8 1
13 1
10 1
3 1
4 1
11 1
Top Number = Item Number Bottom Number = Quantity Issue 4
2017
Section A-2-2 Page No. 1 ©Design Copyright HUSTLER™
01/8/2014
Page 51
Robertson Jack Assembly Manual Parts List Item Number
Quantity
1
1
1/4 Grease Nipple Straight
2
1
20mm Light Flat Washer
3
1
Grease Point Sticker
4
1
Inner Leg Frame
5
1
Jack Handle
6
1
M6 x 1.00 Nylock Nut
7
1
M6 x 45 x 1.00 HT Bolt
8
1
M8 x 1.25 Nut
9
1
M8 x 20 x 1.25 HT Bolt
10
1
Main Lift Nut
11
1
Outer Leg Frame
12
1
Slip On Handle
13
1
Thread Frame
14
1
Thrust Bearing Assembly
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5200027 5200213 5200078 5202087 5201197 9009256 5201895 9009245 9009135 5200012 8008078 5200717 5200030 5200058
Section A-2-2 Page No. 2 ©Design Copyright HUSTLER™
01/8/2014
Page 52
Bed Drive Box Chain Cover Assembly Manual Parts List
1 1
2 2
3 2
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
1
1
Bed Reduction Box Chain Cover Frame
2
2
12mm Spring Washer
3
2
M12 x 25 x 1.75 HT Bolt
Manual Section
Section A-3 Page No. 1 ©Design Copyright HUSTLER™
Comments
5202378-1 5200361 9009131
14/12/2017
Page 53
Super Comby Bed Drive Shaft Assembly Manual Parts List
2 1
3 2
1 2
5 1
4 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
Manual Section
1
2
1/2 x 1/2 x 90 Keysteel
2
1
Bed Drive Shaft
3
2
5 Tooth Sprocket Assembly
4
1
Drive Shaft Idler Flange Plate Assembly A-4-2
5
1
Shaft Support Assembly
Comments
5201818 5201342 A-4-1
A-4-3
Section A-4 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 54
Super Comby EX Bed Drive Shaft Assembly Manual Parts List 3 2
5 1 6 1
9 1
2 2 1 1
4 1
Top Number = Item Number Bottom Number = Quantity
7 2 8 1
Issue 4
2017
Item Number
Quantity
1
1
1/2 x 1/2 x 65 Keysteel
Part Name
Manual Section
2
2
1/2 x 1/2 x 90 Keysteel
3
2
3/8 x 1 UNC Grubscrew
4
1
Bed Drive Shaft
5
1
Bed Drive Shaft Duplex Sprocket
6
1
Bed Drive Shaft Sprocket Spacer
7
2
5 Tooth Sprocket Assembly
8
1
Drive Shaft Idler Flange Plate Assembly A-4-2
9
1
Drive Shaft Sprocket Support Flange Plate Assembly
Comments
5201818 5201818 5200038 5201454 5201464 5203111 A-4-1
A-4-3
Section A-4 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 55
5 Tooth Sprocket Assembly Manual Parts List
2 2
1 1
Top Number = Item Number Bottom Number = Quantity
5200042 - Complete Assembly Item Number
Quantity
1
1
5Tooth 2 Bore Keyed Cast Sprocket
Part Name
2
2
3/8 x 3/8 Grubscrew
Manual Section
Comments
5200896 5200187
Note: There are 2 assemblies per machine Issue 4
2017
Section A-4-1 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 56
Drive Shaft Idler Flange Plate Assembly Manual Parts List 2 1
3 4
4 4
6 1 1 1
5 4 Top Number = Item Number Bottom Number = Quantity 5201341 - Complete Assembly for Super Comby
Issue 4
2017
Item Number
Quantity
1
1
Drive Shaft Idler Flange Plate Frame
Part Name
2
1
Drive Shaft Idler Bush
3
4
M12 x 40 x 1.75 HT Bolt
4
4
12mm Spring Washer
5
4
M12 x 1.75 Nut
6
1
1/4 Grease Nipple 90 Deg
Manual Section
Requires Machining After Fitting
Section A-4-2 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200898 5200023 9009103 5200361 9009248 5200202
14/12/2017
Page 57
Super Comby Shaft Support Assembly Manual Parts List
1 1
3 1
Top Number = Item Number Bottom Number = Quantity
2 1 5201343 - Complete Assembly
Issue 2
2011
Item Number
Quantity
1
1
Shaft Support Frame
Part Name
2
1
1.5 x 1.75 X-Lube Bush
3
1
1/4 Grease Nipple Straight
Manual Section
Section A-4-3 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200023 5200027
14/12/2017
Page 58
Drive Shaft Sprocket Support Flange Plate Assembly Manual Parts List 3 4
1 1
4 4
7 1
6 1
5 4
2 1
Top Number = Item Number Bottom Number = Quantity 5201455 - Complete Assembly for Super EX
Issue 4
Item Number
Quantity
1
1
Sprocket Support Flange Plate Frame
2
1
Drive Shaft Sprocket Support Bush
3
4
M12 x 40 x 1.75 HT Bolt
4
4
12mm Spring Washer
5
4
M12 x 1.75 Nut
6
1
1/4 Unc Male - 1/8 BSPP Female 90 Deg Adaptor
7
1
1/8 BSPT Male - 6mm Olive Adaptor
2017
Part Name
Manual Section
Comments
Requires Machining After Fitting
Section A-4-3 Page No. 1 ©Design Copyright HUSTLER™
9009103 5200361 9009248 5200409
5201655
5200408
14/12/2017
Page 59
Bed Final Drive Chain Assembly Manual Parts List
1 1 2 1
Top Number = Item Number Bottom Number = Quantity
28 Outers, 29 Inners & Joiners
Issue 4
2017
Item Number
Quantity
Part Name
1
1
Bed Final Drive Chain Frame
2
1
RC 60 Duplex Chain Joiner
Manual Section
Section A-5 Page No. 1 ©Design Copyright HUSTLER™
Comments
5201086 5201087
14/12/2017
Page 60
Bed Final Drive Chain Cover Assembly Manual Parts List
3 4
1 1
2 4
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
1
1
Bed Final Drive Chain Cover
2
4
12mm Flat Washer
3
4
4mm R Clip
Manual Section
Section A-6 Page No. 1 ©Design Copyright HUSTLER™
Comments
5202381 9009280 5200163
14/12/2017
Page 61
Super Comby Bed Floor Chain NZ Machine Assembly Manual Parts List
A
3 11
2 2
DETAIL A
1 2
Top Number = Item Number Bottom Number = Quantity 5200029 - Complete Assembly 5201340 - Complete Unpainted Assembly
Issue 4
2017
Item Number
Quantity
1
2
Bed Floor Link Chain Frame
Part Name
2
2
10mm Chain Joiner Assembly Rev-1
3
11
50 x 50 Bed Floor Slat 3mm NZ Machine
Manual Section
Includes Bolt & Nut
Section A-7 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200010 per mtr 5200033 5201460
14/12/2017
Page 62
Super Comby EX Bed Floor Chain Assembly Manual Parts List
A 2 2 3 16 1 2
DETAIL A Top Number = Item Number Bottom Number = Quantity 5201452 - Complete Assembly 5201453 - Complete Unpainted Assembly
Issue 4
2017
Item Number
Quantity
Part Name
1
2
X-Floor Link Chain Frame
2
2
10mm Cal-Chain Joiner Assembly
3
16
50 x 50 Bed Floor Slat
Manual Section
Includes Bolt & Nut
Section A-7 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200010 per mtr 5200033 5201460
14/12/2017
Page 63
Super Comby Bed Floor Chain Export Machine Assembly Manual Parts List 1 2
A 3 11
DETAIL A
2 2 Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
1
2
Bed Floor Link Chain Frame
2
2
10mm Chain Joiner Assembly Rev-1
3
11
50 x 50 Bed Floor Slat 4mm Export Machine
Manual Section
Includes Bolt & Nut
Section A-7 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200010 per mtr 5200033 5202683
13/11/2017
Page 64
Bed Idler Shaft Assembly Manual Parts List 2 2
1 1
3 2 4 2
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
1
1
Bed Idler Shaft
Part Name
2
2
M16 x 2.00 Nylock Nut
3
2
Shaft Adjuster Frame
4
2
Bed Idler Sprocket Assembly
Manual Section
5201457 9009261 5201456 A-8-1
Section A-8 Page No. 1 ©Design Copyright HUSTLER™
Comments
14/12/2017
Page 65
Bed Idler Sprocket Assembly Manual Parts List
3 1
5 1 2 1
4 1
1 1 Top Number = Item Number Bottom Number = Quantity
5200037 - Complete Assembly (includes Xlube & Grease Nipple Item Number
Quantity
Part Name
1
1
Bed Idler Sprocket
2
1
1.5 x 1.75 X-Lube Bush
3
1
1/4 Grease Nipple Straight
4
1
Grease Point Sticker
5
1
Sprocket Spacer
Manual Section
Comments
5200895 5200023 5200027 5200078 5201458
Note: There are 2 assemblies per machine Issue 4
2017
Section A-8-1 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 66
Super Comby Bed Reduction Box Assembly Manual Parts List 1 2
4 4
2 2 12 1
5 1 8 1
11 4
13 1
10 1
14 1 17 1
7 1 6 2
16 1 15 1 9 1 3 2
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Section A-9 Page No. 1 ©Design Copyright HUSTLER™
13/12/2017
Page 67
Super Comby Bed Reduction Box Assembly Manual Parts List
Item Number
Quantity
1
2
1/2 Dowty Seal
2002602
2
2
1/2 Parallel Male - 1/2 Parallel Male Nipple
5200440
3
2
10mm Flat Washer
4
4
12mm Spring Washer
5
1
16mm Spring Washer
6
2
4mm R Clip
7
1
Bed Drive Gearbox Frame
8
1
Bed Gearbox Adjuster
9
1
Bed Gearbox Cover Frame
520130 5200361 5200044 5200163 5203584 5203543 5203585 5200048 9009167 9009253 5201874
10
*
Part Name
Manual Section
1
OMH 500 Motor
11
4
M12 x 35 x 1.75 HT Bolt
12
1
M16 x 2.00 Nut
13
1
M16 x 55 x 2.00 HT Bolt
14
1
13 Tooth Motor Sprocket Assembly
A-9-1
15
1
Reduction Chain Assembly
A-9-2
16
1
27 Tooth Drive Shaft Sprocket Assembly
A-9-3
17
1
Gearbox Mount Assembly
A-9-4
Comments
* Note: We have used 3 different motors. Please provide machine's serial number to help identify which one you are looking for.
Issue 4
2017
Section A-9 Page No. 2 ©Design Copyright HUSTLER™
13/12/2017
Page 68
Super Comby EX Bed Reduction Box Assembly Manual 9 1
1 2
13 3 7 1
2 2 3 4
17 1 16 1 11 1
Top Number = Item Number Bottom Number = Quantity
15 1
18 1
5 1
3 4
9 1
8 1
14 1
17 1
10 1
7 1
13 3
4 5
4 5
18 1
6 2 15 1
4 5
11 1
12 4 Issue 4
2017
3 4
10 1
16 1
13 3
Section A-9 Page No. 1 ©Design Copyright HUSTLER™
4 5
6 2
13/12/2017
Page 69
Super Comby EX Bed Reduction Box Assembly Manual Parts List
Item Number
Quantity
1
2
1-2 Taper Male -1-2 Swivel 90 Deg Adaptor
2
2
1/2 Dowty Seal
3
4
12mm Spring Washer
4
5
16mm Heavy Flat Washer
5
1
16mm Spring Washer
6
2
Adjuster Bolt Assembly
7
1
Bed Reduction Box Frame
8
1
Chain Adjuster
1
Chain Adjuster Bolt Frame
9 10
*
Part Name
Manual Section
Comments
5200440 2002602 5200361 5202133 5200044 5201186 5203634 5203543 9009134 5200048 9009330 9009167 9009261 5200046 5202691
1
OMH 500 Motor
11
1
Grease Nipple 1/8 BSP
12
4
M12 x 35 x 1.75 HT Bolt
13
3
M16 x 2.00 Nut
14
1
M16 x 40 x 2.00 HT Bolt
15
1
Reduction Pin
16
1
13 Tooth Motor Sprocket Assembly
A-9-1
17
1
Bed Reduction Box Chain Assembly
A-9-2
18
1
Bed Reduction Sprocket Assembly
A-9-3
5201093
* Note: We have used 3 different motors. Please provide machine's serial number to help identify which one you are looking for.
Issue 4
2017
Section A-9 Page No. 2 ©Design Copyright HUSTLER™
13/12/2017
Page 70
13 Tooth Motor Sprocket Assembly Manual Parts List
2 2
1 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
Manual Section
1
1
13 Tooth x 3/4 Pitch x 35 Bore x 10x8 Key Sprocket
5201004
2
2
3/8 x 3/4 Grubscrew
5201915
Section A-9-1 Page No. 1 ©Design Copyright HUSTLER™
Comments
13/12/2017
Page 71
Bed Reduction Box Chain Assembly Manual Parts List 1 1
2 1
Top Number = Item Number Bottom Number = Quantity 41 Links, RC60 Chain
Issue 4
2017
Item Number
Quantity
1
1
Bed Reduction Box Chain Frame
Part Name
2
1
3/4 HV Joiner Link
Manual Section
Section A-9-2 Page No. 1 ©Design Copyright HUSTLER™
Comments
5201631 5201634
13/12/2017
Page 72
27 Tooth Drive Shaft Sprocket Assembly Manual Parts List
1 1
2 1
3 2
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
Manual Section
1
1
27 Tooth x 3/4 Pitch x 1.5 Bore x 3/8 Key Sprocket
5201006
2
1
1/2 x 1/2 x 65 Keysteel
3
2
3/8 x 1 UNC Grubscrew
5201818 5200038
Section A-9-3 Page No. 1 ©Design Copyright HUSTLER™
Comments
13/12/2017
Page 73
Super Comby EX Bed Reduction Sprocket Assembly Manual Parts List 1 1
2 1 Top Number = Item Number Bottom Number = Quantity
5201463 - Complete Assembly
Issue 4
Item Number
Quantity
1
1
Bed Reduction Sprocket Frame
2
1
FB 1016 Bronze Bush
2017
Part Name
Manual Section
Comments
5201002 Requires Machining After Fitting
Section A-9-3 Page No. 1 ©Design Copyright HUSTLER™
5201651
13/12/2017
Page 74
Super Comby Gearbox Mount Assembly Manual Parts List 7 1
2 1
5 5 6 1 8 4 5 5 3 1
Top Number = Item Number Bottom Number = Quantity
1 1 5201410 - Complete Assembly
Issue 4
Item Number
Quantity
1
1
Gearbox Mount Frame
2
1
1 1/2 x 1 3/4 X-Lube Bush
3
1
FB 1014 Bronze Bush
4*
2
1/4 Grease Nipple 90 Deg
5
5
12mm Spring Washer
6
1
M12 x 1.75 Nut
7
1
M12 x 40 x 1.75 HT Bolt
8
4
M12 x 25 x 1.75 HT Bolt
2017
Part Name
Manual Section
Comments
5200023 5201655 5200202 5200361 9009248 9009103 9009170
1.75 by 1.5 @ 3.5" long
Section A-9-4 Page No. 1 ©Design Copyright HUSTLER™
13/12/2017
Page 75
Elevator Assembly Rev 2 Manual
10 1
16 1
9 1 1 2
8 1
15 1
2 1
13 2
6 1 12 2
14 1
11 1
5 1 4 1
Issue 4
2017
Section A-10 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 76
Elevator Assembly Rev 2 Manual
9 1
16 1
10 1 11 1
1 2
8 1
A 2 1 6 1
7 1
12 2 13 2
3 1
5 1
15 1
4 1
13 2 12 2
DETAIL A Issue 4
2017
Section A-10 Page No. 2 ©Design Copyright HUSTLER™
14/12/2017
Page 77
Elevator Assembly Rev 2 Manual Parts List Item Number
Quantity
Part Name
1
2
M12 x 30 x 1.75 HT Bolt
2
1
M12 x 40 x 1.75 Coach Bolt
3
1
M12 x 1.75 Nylock Nut
4
1
M12 x 1.75 Nut
5
1
12mm Spring Washer
6
1
12mm Flat Washer
7
1
M12 x 75 x 1.75 HT Bolt
8
1
Elevator Frame
Manual Section
Comments
9009113 5200169 9009259 9009259 5200316 9009280 5200172
9
1
Drive Shaft Assembly
A-10-1
10
1
Elevator Drive Shaft Cover Assemby
A-10-3
11
1
Elevator Chain Assembly
A-10-3
12
2
Elevator Idler Shaft Assembly
A-10-4
13
2
Elevator Idler Sprocket Assembly
A-10-5
14
1
Elevator Nylon Strip Assembly
A-10-6
15
1
Tilting Evevator Ram Front Assemby
A-10-7
16
1
Tilting Evevator Ram Rear Assemby
A-10-8
5201150 - Bare Elevator ( Less Motor & Chains) 5201154 - Complete Elevator
Issue 4
2017
Section A-10 Page No. 3 ©Design Copyright HUSTLER™
14/12/2017
Page 78
Elevator Drive Shaft Assembly Manual Parts List 5 1
1 1
4 1
7 1 8 1
2 1
Top Number = Item Number Bottom Number = Quantity
3 1
6 1
5201155 - Complete Assembly Item Number
Quantity
1
1
Drive Shaft
2
1
Idler Sprocket Key
3
1
Motor End Key
4
1
Elevator Drive Idler Adjuster Assembly
A-10-1-1
5
1
Elevator Drive Idler Sprocket Assembly
A-10-1-2
6
1
Elevator Motor Adjuster Assembly
A-10-1-3
7
1
Elevator Motor Coupling Sprocket Assembly
A-10-1-4
8
1
Elevator Motor Mount Assembly
A-10-1-5
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5201156 5201820 5200052
Section A-10-1 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 79
Elevator Drive Idler Adjuster Assembly Manual Parts List 3 1
2 1
1 4
4 2
2 1
5 4 6 2
Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
4
12mm Spring Washer
2
1
208-108 Assembly
3
1
Bearing Mount Frame
4
2
Bearing Retainer
5
4
M12 x 40 x 1.75 HT Bolt
6
2
M16 x 2.00 Nut
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5200361 5200054 & 5200014 5202400 5201152 9009103 9009253
Section A-10-1-1 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 80
Elevator Drive Idler Sprocket Assembly Manual Parts List 1 1
3 1
2 1
Top Number = Item Number Bottom Number = Quantity
5200006 - Complete Assembly Item Number
Quantity
1
1
3/8 x 3/4 Grubscrew
2
1
3/8 x 3/8 Grubscrew
3
1
Drive Idler Sprocket
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5201915 5200187 5200893
Section A-10-1-2 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 81
Elevator Motor Adjuster Assembly Manual Parts List
1 2
2 1 Top Number = Item Number Bottom Number = Quantity
5201160 - Complete Assembly Item Number
Quantity
1
2
M20 x 2.50 Nut
2
1
Motor Adjuster Frame
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
9009254 9009204
Section A-10-1-3 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 82
Elevator Motor Coupling Sprocket Assembly Manual Parts List Item Number
Quantity
Part Name
1
2
3/8 x 3/8 Grubscrew
2
2
3/8 x 3/4 Grubscrew
3
1
Coupling Sprocket
Manual Section
Comments
Stock Code
5200187 5201915 5200894 5200005 - Complete Assembly 1 2
Top Number = Item Number Bottom Number = Quantity
2 2 3 1
Issue 4
2017
Section A-10-1-4
Page No. 1
©Design Copyright HUSTLER™
14/12/2017
Page 83
Elevator Motor Mount Assembly Manual Parts List 6 1
4 1 3 4 5 4
1 2
2 2 Top Number = Item Number Bottom Number = Quantity
Note: We have used 3 different motors. Please provide machine's serial number to help identify which one you are looking for. Item Number
Quantity
1
2
1/2 Dowty Seal
2002602
2
2
1/2 Parallel Male - 1/2 Parallel Male Nipple
5200440
3
4
12mm Spring Washer
4
1
OMH 400 Motor
5
4
M12 x 30 x 1.75 HT Bolt
6
1
Motor Mount Frame
5200361 5200765 9009113 5202402-1
Issue 4
2017
Part Name
Manual Section
Comments
Section A-10-1-5 Page No. 1 ŠDesign Copyright HUSTLER™
Stock Code
14/12/2017
Page 84
Elevator Drive Shaft Cover Assembly Manual Parts List
3 4
1 4
2 1
4 4
Top Number = Item Number Bottom Number = Quantity
5200051 - Complete Assembly Item Number
Quantity
1
4
10mm Flat Washer
2
1
Elevator Top Shaft Cover Rev-1
3
4
M10 x 1.5 Nylock Nut
4
4
M10 x 25 x 1.5 Pan Head Bolt
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5200211 5202684 9009258 5200335
Section A-10-2 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 85
Elevator Chain Assembly Manual Parts List
2 9
3 2
1 2
Top Number = Item Number Bottom Number = Quantity 5200009 - Complete Assembly 5201153 - Complete Unpainted Assembly Item Number
Quantity
1
2
3 Inch Roller Chain Joiner Link
2
9
Elevator Slat Frame
3
2
Roller Chain Frame
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
R-CH3JOIN 5201163 5200053 per side
Section A-10-3 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 86
Elevator Idler Shaft Assembly Manual Parts List
2 1
1 1
Top Number = Item Number Bottom Number = Quantity
5201142 - Used up to 2001 ( 260mm Length) 5201143 - 2001-2003 ( 242mm Length) 5201157 - 2003 - Onwards ( 178mm Length) Item Number
Quantity
1
1
Idler Shaft
Part Name
2
1
1/8 BSPT Grease Nipple Straight
Manual Section
Comments
See above 9009330
Note: There are 2 assemblies per machine Issue 4
2017
Section A-10-4 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 87
Elevator Idler Sprocket Assembly Manual Parts List 2 1
1 1
Top Number = Item Number Bottom Number = Quantity
5200007 - Used until 2001 ( Single Bossed) 5200026 - Used until 2001 5200022 - Used 2001 - Onwards
Note: There are 2 assemblies per machine Item Number
Quantity
1
1
1.5 x 1.75 X-Lube Bush
2
1
Idler Sprocket
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5200023 5200893
Section A-10-5 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 88
Elevator Nylon Strip Assembly Manual Parts List
3 1 5 4
1 4 4 4
2 4
Top Number = Item Number Bottom Number = Quantity
Note: There are 2 assemblies per machine 5203615 - Complete Assembly (with nuts & bolts Item Number
Quantity
1
4
6mm Panel Washer
2
4
6mm Spring Washer
3
1
Elevator Nylon Strips
4
4
M6 x 1.00 Nut
5
4
M6 x 20 Countersunk Bolt
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
9009287 5202139 5202201 9009256 5200352
Section A-10-6 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 89
Tilting Elevator Ram Front Assemby Manual Parts List
4 1
5 2 2 1 1 1
3 2
Top Number = Item Number Bottom Number = Quantity
5202622 - Tilting Elevator Kit includes shown and hose kits.
Issue 4
2017
Item Number
Quantity
1
1
20-20 Ram Assembly
Part Name
2
1
Pivot Pin 2 Frame
3
2
4mm R Clip
4
1
Pivot Pin 1 Frame
5
2
3/8 Tapered Male - 3/8 Tapered Male Nipple
Manual Section
Section A-10-7 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200909 5201132 5200163 5201133 5200412
14/12/2017
Page 90
Tilting Elevator Ram Rear Assemby Manual Parts List
4 2
3 2 1 1
2 2
Top Number = Item Number Bottom Number = Quantity 5202622 - Tilting Elevator Kit includes shown and hose kits.
Issue 4
2017
Item Number
Quantity
Part Name
1
1
20-20 Ram Assembly
2
2
Pivot Pin 2 Frame
3
2
4mm R Clip
4
2
3/8 Tapered Male - 3/8 Tapered Male Nipple
Manual Section
Section A-10-8 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200909 5201132 5200163 5200412
14/12/2017
Page 91
Tilting Elevator Hose Tee Assembly Manual Parts List 3 1
1 1
2 1
Top Number = Item Number Bottom Number = Quantity 5201166 - Complete Assembly Item Number
Quantity
1
1
12mm Spring Washer
2
1
M12 x 1.75 Nut
3
1
Tilting Elevator Hose Tee Frame
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5200361 9009248
Section A-11 Page No. 1 ©Design Copyright HUSTLER™
13/12/2017
Page 92
Comby Fine Mesh Silage Door Assembly Manual Parts List 6 1
5 1
1 1
4 1
3 1
5201828 Latch
7 1
Top Number = Item Number Bottom Number = Quantity
2 1 5202535 - Complete Assembly
Issue 4
2017
Item Number
Quantity
1
1
Main Hinge Frame
Part Name
2
1
Comby Fine Chop Door Frame
3
1
M12 x 1.75 Nut
4
1
M12 x 40 x 1.75 HT Bolt
5
1
M12 x 55 x 1.75 HT Bolt
6
1
M12 x 1.75 Nylock Nut
7
1
Shaft Lock Pin 8mm
Manual Section
Section A-12 Page No. 1 ©Design Copyright HUSTLER™
Comments
5201194 9009248 9009103 9009084 9009259 5201832
07/12/2017
Page 93
Fine Mesh Silage Door Assembly Manual Parts List
1 1
8 1 7 1
4 1
6 1
2 1
5 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
3 1
5200039 - Complete Assembly
Item Number
Quantity
Part Name
1
1
Door Frame
2
1
Flap Frame
3
1
M12 x 50 x 1.75 HT Bolt
4
1
Hinge Rod
5
1
M12 x 1.75 Nut
6
1
Main Hinge Frame
7
1
M12 x 60 x 1.75 HT Bolt
8
1
M12 x 1.75 Nylock Nut
Manual Section
Section A-12 Page No. 1 ©Design Copyright HUSTLER™
Comments
5202150 9009120 5201980 9009248 5203581 5201865 9009259
14/12/2017
Page 95
Joystick & Valve Loom 1 Assembly Manual Parts List 1 1
2 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
1
1
Wiring Loom 1 Standard Assembly
2
1
Joystick-Standard Assembly
Manual Section
5200002 A-13-1
Section A-13 Page No. 1 ©Design Copyright HUSTLER™
Comments
14/12/2017
Page 96
Joystick Standard Assembly Manual 7 1
5 1
1 1 13 2 15 1 14 1 16 1 17 1 18 1
6 1 4 1
9 2 11 1 2 1 19 1 10 1 3 1
12 1
8 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Section A-13-1 Page No. 1 ©Design Copyright HUSTLER™
09/1/2018
Page 97
Joystick Standard Assembly Manual Parts List 5200020 - Complete Assembly
Issue 4
2017
Item Number
Quantity
1
1
Joystick Box 1 Assembly
Part Name
2
1
16mm Cable Gland
3
1
12mm Cable Gland
4
1
Panel Mount Fuse Holder
5
1
Electric Joystick Handle Assembly
6
1
10 Amp Glass
7
1
Long Joystick Box Control Decal
8
1
Female 7 Pin Trailer Flat Plug
9
2
6mm Crimp Eyelit
10
1
Earth Joiner Heat Shrink
11
1
100mm x 40mm Decal
12
1
245mm x 175mm x 80mm Click Clack Box Assembly
13
2
Joystick Contact
14
1
Jumper 5
15
1
Jumper 6
16
1
Jumper 7
17
1
Jumper 3
18
1
Power Loom
19
1
Valve Loom
Manual Section
Section A-13-1 Page No. 2 ©Design Copyright HUSTLER™
Comments
5200729 5200261 5200260 5200941 5200047 5200942 5202636 5200934 5200962 5203074 5200735
5200925 5200930
09/1/2018
Page 98
Pillow Block Mount Assembly Manual Parts List 6 2 4 2 2 1
3 1
8 2
5 4 1 1
7 4 Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
1
1
Pillow Block Mount Frame
2
1
UCP 211 Housing
3
1
UC 211-200 Bearing Assembly
4
2
16mm Heavy Flat Washer
5
4
16mm Spring Washer
6
2
M16 x 55 x 2.00 HT Bolt
7
4
M16 x 2.00 Nut
8
2
M16 x 80 x 2.00 HT Bolt
Manual Section
Section A-14 Page No. 1 ©Design Copyright HUSTLER™
Comments
5202398 &5203322 5202514 5201817 5202133 5200044 5201874 9009253 5201877
14/12/2017
Page 99
Rear X-Floor Panel Rubber Flap Assembly Manual Parts List
1 1
4 7
2 1
6 7
A
3 7
5 7
DETAIL A Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
1
1
Spill Tray Rubber Flap
2
1
Spill Tray Strap
3
7
M6 x 20 x 1.00 HT Bolt
4
7
6mm Panel Washer
5
7
6mm Spring Washer
6
7
M6 x 1.00 Nut
Manual Section
Section A-15 Page No. 1 ©Design Copyright HUSTLER™
Comments
5201593 8008272 5202761 9009299 5202139 9009251
14/12/2017
Page 100
10mm Safety Chain Assembly Manual Parts List
1 1
2 2
Top Number = Item Number Bottom Number = Quantity
Issue 2
2011
Item Number
Quantity
1
1
Saftey Chain Frame
Part Name
2
2
10mm Saftey Chain Eye Assembly
Manual Section
Section A-16 Page No. 1 ©Design Copyright Robertson Manufacturing™
Comments
5201929 5200252
9/06/2010
Page 101
13mm Safety Chain Assembly Manual Parts List 2 1
1 2
Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
2
13mm Saftey Chain Eye Assembly
2
1
Saftey Chain Frame
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5200253 5201930
Section A-16 Page No. 1 ©Design Copyright HUSTLER™
13/12/2017
Page 102
Valve Block Mount Control Assembly Manual Parts List Item Number
Quantity
Part Name
Manual Section
1
1
Joystick-Valve Cable Control Assembly
A-17-1
2
1
Control Valve Nipple Kit Assembly
A-17-3
Comments
Stock Code
Top Number = Item Number Bottom Number = Quantity
1 1
2 1
Issue 4
2017
Section A-17 Page No. 1 ©Design Copyright HUSTLER™
13/12/2017
Page 103
Valve Block Mount Control Assembly Manual 5202541 - Complete Assembly Parts List Item Number
Quantity
Part Name
Manual Section
1
1
Joystick-Valve Electric Control Assembly
A-17-2
2
1
Control Valve Nipple Kit Assembly
A-17-3
Comments
Stock Code
Top Number = Item Number Bottom Number = Quantity
1 1
1 1
2 1
Issue 4
2017
Section A-17 Page No. 2 ©Design Copyright HUSTLER™
13/12/2017
Page 104
Manual Joystick Valve Control Assembly Manual Parts List
3 2
6 2
2 4
13 1
8 2
1 2
5 1 4 1 9 2
12 1 11 1 7 8
10 1
Issue 4
2017
Top Number = Item Number Bottom Number = Quantity
Section A-17-1 Page No. 1 ©Design Copyright HUSTLER™
13/12/2017
Page 105
Manual Joystick Valve Control Assembly Manual Parts List Item Number
Quantity
1
2
2
Part Name
Manual Section
Comments
Stock Code
3 Meter Joystick Manual Cable Assembly
5200776
4
8mm Flat Washer
3
2
8mm Spring Washer
4
1
Hydraulic Valve Cover
5200360 5200215 5201641
5
1
Joystick Mount Frame
6
2
M8 x 1.25 Nut
7
8
M8 x 1.25 Nylock Nut
8
2
M8 x 90 x 1.25 HT Bolt
*
9009245 9009257 9009171
9
2
Tractor Mount Frame
10
1
Valve Block Mount Flag Frame
11
1
6 Port Directional Power Beyond A-17-1-1 Control Valve Cable Actuated Assembly
12
1
6 Port Directional Control Valve Cable Actuated Assembly
A-17-1-2
13
1
Joystick Cable Action Assembly
A-17-1-3
5201135
5200772
* Note : Also available in different lengths 5200778 - 3.5 Meter Option 5200779 - 4 Meter Option 5200780 - 4.5 Meter Option 5200781 - 5 Meter Option
Issue 4
2017
Section A-17-1 Page No. 2 ©Design Copyright HUSTLER™
13/12/2017
Page 107
6 Port Directional Power Beyond Control Valve Cable Actuated Assembly Manual Parts List 5200747 - Complete Assembly Item Number
Quantity
1
6
Cap Screw
Part Name
2
1
Spool Cap
3
2
16mm x 2.5mm O-ring
4
1
5
1
Cable Spool Adaptor Assembly
6
1
Return Spring
7
1
6 Port Directional Power Beyond Control Valve Block
8
1
9
1
Pressure Relief Bung Assembly
10
2
3/8 Bsp Bung
11
1
Pressure Relief Valve Assembly
*
*
Manual Section
Cable Mount Casing
5200775 TP50 Kit
Cable Spool
A-17-1-1-2
Part of a MM kit
2 1
Comments
5200769
* Note : Please supply number that is stamped on the side of the spool, to make sure we supply the correct part.
10 2
7 1
1 6 6 1
3 2 8 1
9 1
5 1 4 1 11 1
1 6 Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Section A-17-1-1 Page No. 1 ŠDesign Copyright HUSTLER™
13/12/2017
Page 108
6 Port Directional Control Valve Cable Actuated Assembly Manual Parts List
1 6
2 1
6 1 4 2
10 2 4 2 8 1
3 1
9 1
7 1
11 1 8 1
3 1 5 1
1 6
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Section A-17-1-2 Page No. 1 ©Design Copyright HUSTLER™
13/12/2017
Page 109
6 Port Directional Control Valve Cable Actuated Assembly Manual Parts List Item Number
Quantity
Part Name
1
6
2
1
3
1
4
2
16mm x 2.5mm O-ring
5
1
Cable Mount Casing
6
1
Return Spring
7
1
8
1
9
1
Pressure Relief Bung Assembly
10
2
3/8 Bsp Bung
11
1
Pressure Relief Valve Assembly
Manual Section
Comments
Cap Screw
* *
5200775 TP50 Kit
Spool Cap Cable Spool Adaptor Assembly
6 Port Directional Control Valve Block
*
Cable Spool
5200769 Part of a MM Kit
A-17-1-1-2
* Note : Please supply number that is stamped on the side of the spool, to make sure we supply the correct part.
Issue 4
2017
Section A-17-1-2 Page No. 2 ©Design Copyright HUSTLER™
13/12/2017
Page 110
Joystick Cable Assembly Manual Parts List 7 2
3 1
6 1
5 1
8 2 4 1 2 1
Top Number = Item Number Bottom Number = Quantity
1 1
10 3
9 1
5200772 - Complete Assembly
Issue 4
Item Number
Quantity
1
1
Coupling
2
1
Cover
3
1
Handle
4
1
Handle Rod
5
1
Joystick Base
6
1
Lock Tab
7
2
Lock Tab Screw
8
2
M14 x 1.5 Lock Nut
9
1
M6 x 20 x 1.0 Cap Screw
10
3
Pivot Knobs
2017
Part Name
Manual Section
Comments
5200785 Kinmatic Kit 5200783
Section A-17-1-3 Page No. 1 ©Design Copyright HUSTLER™
5200782
13/12/2017
Page 111
Pressure Relief Valve Assembly Manual Parts List 5200769 - Complete Assembly Item Number
Quantity
Part Name
1
1
22mm Pressure Relief Housing
2
1
Pressure Relief Valve Spring
3
1
22mm x 2.5 mm O-Ring
4
1
Pressure Relief Needle
5
1
Pressure Relief Valve Seat
Manual Section
Comments
Top Number = Item Number Bottom Number = Quantity
1 1
2 1
3 1 4 1
5 1
Issue 4
2017
Section A-17-1-4 Page No. 1 ŠDesign Copyright HUSTLER™
13/12/2017
Page 112
Electric Joystick Valve Control Assembly Manual 5202541 - Complete Assembly Parts List Item Number
Quantity
Part Name
Manual Section
1
20
8mm Flat Washer
2
1
Hydraulic Valve Cover
3
8
M8 x 1.25 Nylock Nut
4
1
Valve Block Mount Flag Frame
5
1
Joystick & Valve Loom 1 Assembly
A-13
6
1
6 Port Directional Power Beyond Control Valve Assembly
A-17-2-1
7
1
6 Port Electric Control Valve
A-17-2-2
Comments
Stock Code
5200360 5201641 9009257 5201135
3 8
1 20 2 1
1 20
6 1 5 1 4 1
Issue 4
2017
7 1 Top Number = Item Number Bottom Number = Quantity
Section A-17-2 Page No. 1 ©Design Copyright HUSTLER™
13/12/2017
Page 113
6 Port Directional Power Beyond Control Valve Assembly Manual Parts List 1 2
5 1
6 1
2 1
3 1
4 2
Part of a MEI Kit
7 2
Non Elevator side
Top Number = Item Number Bottom Number = Quantity 5200748 - Complete Assembly Item Number
Quantity
1
2
3/8 BSP Plug Assembly
2
1
6 Port Directional Power Beyond Control Valve Block
3
1
Electric Spool
4
2
Electric Valve Spool Keeper Washer
5
1
Pressure Relief Bung Assembly
6
1
Pressure Relief Valve Assembly
A-17-2-3
7
2
Electric Spool Valve Assembly
A-17-2-4
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5200411 5200806
Section A-17-2-1 Page No. 1 ©Design Copyright HUSTLER™
13/12/2017
Page 114
6 Port Directional Control Valve Assembly Manual 5200749 - Complete Assembly Parts List Item Number
Quantity
Part Name
Manual Section
1
2
3/8 BSP Plug Assembly
2
1
6 Port Directional Control Valve Block
3
1
Electric Spool
4
2
Electric Valve Spool Keeper Washer
5
1
Pressure Relief Bung Assembly
6
1
Pressure Relief Valve Assembly
A-17-2-3
7
2
Electric Spool Valve Assembly
A-17-2-4
Comments
Stock Code
5200806
Part of a MEI Kit Elevator Side
7 2 1 2
5 1
2 1
6 1 3 1
4 2
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Section A-17-2-2 Page No. 1 ©Design Copyright HUSTLER™
13/12/2017
Page 115
Pressure Relief Valve Assembly Manual Parts 5200769 - Complete Assembly List Item Number
Quantity
Part Name
Manual Section
1
1
22mm Pressure Relief Housing
2
1
22mm x 2.5 mm O-Ring
3
1
Pressure Relief Needle
4
1
Pressure Relief Valve Seat
5
1
Pressure Relief Valve Spring
Comments
Stock Code
1 1
Top Number = Item Number Bottom Number = Quantity
5 1
2 1
3 1
4 1
Issue 4
2017
Section A-17-2-3 Page No. 1 ŠDesign Copyright HUSTLER™
13/12/2017
Page 116
Electric Spool Valve Assembly Manual Parts List Item Number
Quantity
Part Name
1
1
12volt Coil 2902
2
1
19mm x 2.5mm O-Ring
3
1
19mm x 3.0mm O-Ring
4
1
22mm x 2.5mm O-Ring
5
1
Electric Coil Spool Pusher
6
1
Electric Solenoid Coil Housing
7
4
M5 x 20 Capscrew
8
1
Spool Return Spring
9
1
Valve Block Solenoid Cap
4 1
Manual Section
Comments
Stock Code
5200754
* * * * * *
* 5200807
* *
Top Number = Item Number Bottom Number = Quantity 1 1
8 1
5 1
6 1
7 4 2 1
3 1
9 1
Note: There are 4 assemblies per machine Issue 4
2017
Section A-17-2-4 Page No. 1 ©Design Copyright HUSTLER™
13/12/2017
Page 117
Control Valve Nipple Kit Assembly Manual Parts List Item Number
Quantity
Part Name
Manual Section
Comments
Stock Code
1
1
1-2 Tapered Female Tee
5200455
2
8
1/2 Parallel Male - 3/8 Parallel Male Nipple
B-B-0608
3
1
1/2 Taper Male - 3/8 Parallel Male
4
9
3/8 Dowty Seal
5200413 2002601
Top Number = Item Number Bottom Number = Quantity
1 1
3 1 4 9
2 8
Issue 4
2017
Section A-17-3 Page No. 1 ©Design Copyright HUSTLER™
13/12/2017
Page 118
X-Floor Assembly Manual Parts List 1 1 4 1 6 1
7 1
3 1 10 1
11 1
2 1
12 1 8 1 5 1 9 1
13 1
Top Number = Item Number Bottom Number = Quantity Issue 4
2017
Section A-18 Page No. 1 ©Design Copyright HUSTLER™
10/1/2018
Page 119
X-Floor Assembly Manual Parts List
Issue 4
Item Number
Quantity
1
1
10mm PTO Clip
2
1
X-Floor Frame
3
1
Front X-Floor Elevator Panel Assembly
A-18-1
4
1
Load Cell Head Unit Mounting Assembly
A-18-10
5
1
Battery Box Including Battery
A-18-11
6
1
Front Screen Assembly Load Cell
A-18-2
7
1
Rear X-Floor Elevator Panel Assembly
A-18-3
8
1
X-Floor Reduction Box Assembly
A-18-4
9
1
Elevator Spill Tray Assembly
A-18-5
10
1
X-Floor Chain Assembly
A-18-6
11
1
X-Floor Drive Shaft Assembly
A-18-7
12
1
X-Floor Idler Shaft Assembly
A-18-8
13
1
X-Floor Leakage Tray Assembly
A-18-9
2017
Part Name
Manual Section
Section A-18 Page No. 2 ©Design Copyright HUSTLER™
Comments
Machine Option Component
Machine Option Component
10/1/2018
Page 120
Front Elevator Panel Assembly Manual Parts List Item Number
Quantity
Part Name
1
1
Front X-Floor Elevator Panel Frame
2
1
Front X-Floor Corner Insert
3
6
M12 x 1.75 Nut
4
10
12mm Spring Washer
5
1
Elevator Pivot Flange Plate
6
6
M12 x 30 x 1.75 HT Bolt
7
4
M12 x 20 x 1.75 HT Bolt
8
3
12mm Flat Washer
9
1
Elevator Pivot X-Lube Bush
10
1
1/4 Grease Nipple 90 Deg
Manual Section
Comments
5202313 5202315 9009248 5200361 5200899 9009113 5202758 9009280 5200023 5200202
Top Number = Item Number Bottom Number = Quantity
3 6
1 1
2 1
5 1
9 1
4 10
A 6 6 8 3
10 1
4 10
7 4
DETAIL A Issue 4
2017
Section A-18-1 Page No. 1 ©Design Copyright HUSTLER™
10/1/2018
Page 121
Comby Front Screen Assembly Manual Parts List 1 1
3 10 4 10
2 10
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
1
1
Front Screen Load Cell Frame
Part Name
2
10
M12 x 45 x 1.75 Coach Bolt
3
10
12mm Spring Washer
4
10
M12 x 1.75 Nut
Manual Section
Section A-18-2 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200338 5200361 9009248
12/12/2017
Page 122
Super Comby Front Screen Assembly Manual
10 1
2 1
6 10
1 10 7 10
8 2 5 2
11 1
1 10 Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Section A-18-2 Page No. 1 ©Design Copyright HUSTLER™
10/1/2018
Page 123
Super Comby Front Screen Assembly Manual Parts List
Issue 4
Item Number
Quantity
1
10
12mm Spring Washer
2
1
Front Screen Load Cell Frame
3*
1
M10 x 1.5 Nylock Nut
4*
1
M10 x 150 x 1.5 Coach Bolt
5
2
M12 x 1.75 Nylock Nut
6
10
M12 x 1.75 Nut
7
10
M12 x 45 x 1.75 Coach Bolt
2017
Part Name
Manual Section
Comments
5200361 5201473 9009258 5201848 9009259 9009248 5200338 5201866 5201825
8
2
M12 x 70 x 1.75 HT Bolt
9*
1
Quick Hitch Spring
10
1
Catch Chain Assembly
A-18-2-1
11
1
Super Comby Bale Manipulator Assembly
A-18-2-2
Section A-18-2 Page No. 2 ©Design Copyright HUSTLER™
10/1/2018
Page 124
Super Comby EX Front Screen Assembly Manual
10 1
2 1
6 10
1 10 7 10
8 2 5 2
11 1
1 10 Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Section A-18-2 Page No. 1 ©Design Copyright HUSTLER™
10/1/2018
Page 125
Super Comby EX Front Screen Assembly Manual Parts List
Issue 4
2017
Item Number
Quantity
Part Name
1
10
12mm Spring Washer
2
1
Front Screen Load Cell Frame
3*
1
M10 x 1.5 Nylock Nut
4*
1
M10 x 150 x 1.5 Coach Bolt
5
2
M12 x 1.75 Nylock Nut
6
10
M12 x 1.75 Nut
7
10
M12 x 45 x 1.75 Coach Bolt
8
2
M12 x 70 x 1.75 HT Bolt
Manual Section
Comments
5200361 5201473 9009258 5201848 9009259 9009248 5200338 5201866 5201825
9*
1
Quick Hitch Spring
10
1
Catch Chain Assembly
A-18-2-1
11
1
Super Comby EX Bale Manipulator Assembly
A-18-2-2
Section A-18-2 Page No. 2 ©Design Copyright HUSTLER™
10/1/2018
Page 126
Catch Chain Assembly Manual Parts List 3 2
1 1
2 1 Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
1
1
Catch Chain Frame
2
1
Chain Sheeve
3
2
0.5 Inch Dee Assembly
Manual Section
Section A-18-2-1 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200255 5201834
10/1/2018
Page 127
Super Comby Bale Manipulator Assembly Manual 4 1 1 1
2 1 7 1
3 2 11 1
5 1
8 1
6 2
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Section A-18-2-2 Page No. 1 ©Design Copyright HUSTLER™
10/1/2018
Page 128
Super Comby Bale Manipulator Assembly Manual Parts List 5201443 - Complete Assembly
Issue 4
2017
Item Number
Quantity
Part Name
1
1
Super Comby Bale Manipulator Frame
2
1
Manipulator Latch Spring Bush
3
2
12mm Flat Washer
4
1
6201 Bearing
5
1
M12 x 45 x 1.75 HT Bolt
6
2
M12 x 1.75 Nylock Nut
7
1
Bale Manipulator Latch Spring
8
1
Manipulator Top Latch Frame
11
1
Catch Rope Assembly
Manual Section
Section A-18-2-2 Page No. 2 ©Design Copyright HUSTLER™
Comments
5200131 9009280 5201814 9009124 9009259 5200989 5201131
10/1/2018
Page 129
Super Comby EX Bale Manipulator Assembly Manual 4 1
1 1
3 2
5 1 7 1
6 2
8 1
11 1 2 1
12 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Section A-18-2-2 Page No. 1 ©Design Copyright HUSTLER™
10/1/2018
Page 130
Super Comby EX Bale Manipulator Assembly Manual Parts List 5201471 - Complete Assembly
Issue 4
2017
Item Number
Quantity
Part Name
1
1
Super Comby EX Bale Manipulator Frame
2
1
Manipulator Latch Spring Bush
3
2
12mm Flat Washer
4
1
6201 Bearing
5
1
M12 x 45 x 1.75 HT Bolt
6
2
M12 x 1.75 Nylock Nut
7
1
Bale Manipulator Latch Spring
8
1
Manipulator Top Latch Frame
11
1
Catch Rope Assembly
12
1
EX Sticker 530mm x 120mm
Manual Section
Section A-18-2-2 Page No. 2 ©Design Copyright HUSTLER™
Comments
5200131 9009280 5201814 9009124 9009259 5200989 5201131
10/1/2018
Page 131
Rear Elevator Panel Assembly Manual 2 1 9 5 1 1
3 5 4 1
6 1
10 1
7 9 8 4
A
5 5
DETAIL A Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
1
1
Rear X-Floor Elevator Panel Frame
2
1
Rear X-Floor Corner Insert
3
5
12mm Flat Washer
4
1
Cast Flange Plate 2
5
5
M12 x 30 x 1.75 HT Bolt
6
1
1.5 x 1.75 X-Lube Bush
7
9
12mm Spring Washer
8
4
M12 x 20 x 1.75 HT Bolt
9
5
M12 x 1.75 Nut
10
1
1/4 Grease Nipple 90 Deg
Manual Section
Section A-18-3 Page No. 1 ©Design Copyright HUSTLER™
Comments
5202320 5202316 9009280 5200899 9009113 5200023 5200361 5202758 9009248 5200202
10/1/2018
Page 132
X-Floor Reduction Box Assembly Manual 25 2
14 2
15 1
13 2
28 1
22 1 19 2
21 4
7 1
23 1
20 4 5 10
12 2 6 1
2 2 1 2 17 1
29 1
27 1 26 1
3 2 18 6
9 1
4 4
30 1
8 1
24 1
11 2
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
10 1
Section A-18-4 Page No. 1 ©Design Copyright HUSTLER™
16 1
10/1/2018
Page 133
X-Floor Reduction Box Assembly Manual Parts List 5201187 - Complete Assembly Item Number
Quantity
Part Name
Manual Section
Comments
Stock Code
1
2
1/2 Dowty Seal
2002602
2
2
1/2 Parallel Male - 1/2 Parallel Male Nipple
5200440
3
2
12mm Flat Washer
4
4
12mm Heavy Flat Washer
9009280 5202132
5
10
12mm Spring Washer
6
1
13 Tooth x 3/4 Pitch x 35 Bore x 10x8 Key Sprocket
7
1
16mm Flat Washer
8
1
208-108 Bearing Assembly
5200361 5201004 5202134 5200014 5200054
9
1
208-108 Housing Assembly
10
1
27 Tooth x 3/4 Pitch x 1.5 Bore x 3/8 Key Sprocket
11
2
3/8 x 1 UNC Grubscrew
12
2
3/8 x 3/8 Grubscrew
13
2
8mm Flat Washer
14
2
8mm Spring Washer
15
1
Adjuster Frame
16
1
Chain Cover Frame
17
1
OMH 500 Motor
18
6
M12 x 1.75 Nut
19
2
M12 x 30 x 1.75 HT Bolt
20
4
M12 x 35 x 1.75 HT Bolt
21
4
M12 x 45 x 1.75 Coach Bolt
22
1
M16 x 2.00 Nut
23
1
M16 x 35 x 2.00 HT Bolt
24
1
M8 x 1.25 Nylock Nut
25
2
M8 x 16 x 1.25 HT Bolt
26
1
M8 x 25 x 1.25 HT Bolt
27
1
X-Floor Chain Adjuster
28
1
X-Floor Gearbox Rear Cover
29
1
X-Floor Reduction Box Frame
30
1
X-Floor Reduction Chain Assembly
5201006 5200038 5200187 5200360 5200215 5200178 5201136 5200048 9009248 9009113 9009167 5200338 9009253 5200341 9009257 5201901 9009154 5201012 5202314 5202319 A-18-4
Note: We have used 3 different motors. Please provide machine's serial number to help identify which one you are looking for.
Issue 4
2017
Section A-18-4 Page No. 2 ©Design Copyright HUSTLER™
10/1/2018
Page 134
X-Floor Reduction Chain Assembly Manual Parts List
1 1
2 1
Top Number = Item Number Bottom Number = Quantity
5202805 - Complete Assembly Item Number
Quantity
1
1
12B Simplex Joiner Link Assembly
2
1
Reduction Box Chain Frame
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5201634 5201631
Section A-18-4-1 Page No. 1 ©Design Copyright HUSTLER™
10/1/2018
Page 135
Elevator Spill Tray Assembly Manual Parts List 10 1
7 6
1 12
11 1
6 6
4 6 3 6
8 6
5 6 2 6
9 1 Top Number = Item Number Bottom Number = Quantity 5201174 - Complete Assembly
Item Number
Quantity
Part Name
1
12
12mm Flat Washer
2
6
12mm Spring Washer
3
6
6mm Panel Washer
4
6
6mm Spring Washer
5
6
M12 x 1.75 Nut
6
6
M12 x 25 x 1.75 HT Bolt
7
6
M6 x 1.00 Nut
8
6
M6 x 20 x 1.00 HT Bolt
9
1
Spill Tray Frame
10
1
Spill Tray Rubber Flap
11
1
Spill Tray Strap
Issue 4
2017
Manual Section
Comments
Stock Code
9009280 5200361 9009287 5202139 9009248 9009170 9009251 5202761 5201175 5201593 5202021
Section A-18-5 Page No. 1 ©Design Copyright HUSTLER™
11/12/2017
Page 136
Super Comby EX X-Floor Chain Assembly Manual Parts List
A 3 10 4 10
1 2 2 2
Top Number = Item Number Bottom Number = Quantity
DETAIL A
5200031 - Complete Assembly 5201181 - Complete Unpainted Assembly
Issue 4
Item Number
Quantity
1
2
Part Name X-Floor Link Chain Frame
2
2
10mm Chain Joiner Assembly Rev-1
3
10
25 x 50 X-Floor Slat
4
10
Strong Back
2017
Manual Section
Includes Bolt & Nut
Section A-18-6 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200010 per mtr 5200033 5200003 8008054
10/1/2018
Page 137
Super Comby X-Floor Chain Assembly Manual Parts List
A 3 10 1 2
2 2
DETAIL A
Top Number = Item Number Bottom Number = Quantity
5200031 - Complete Assembly 5201182 - Complete Unpainted Assembly
Issue 4
Item Number
Quantity
1
2
X-Floor Link Chain Frame
2
2
10mm Chain Joiner Assembly Rev-1
3
10
25 x 50 X-Floor Slat
2017
Part Name
Manual Section
Includes Bolt & Nut
Section A-18-6 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200010 per mtr 5200033 5200003
10/1/2018
Page 138
X-Floor Drive Shaft Assembly Manual Parts List
2 1
3 2
4 2
1 4
5 1
6 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
1
4
3/8 x 3/8 Grubscrew
Part Name
2
1
3/8 x 3/8 x 45mm Keysteel
3
2
3/8 x 3/8 x 90mm Keysteel
4
2
5Tooth 1 1-2 Bore Keyed Cast Sprocket
5
1
Drive shaft
6
1
Drive Shaft Cast Bearing Assembly
Manual Section
5200187 5201820 5201820 5200011 5201360 A-18-7-1
Section A-18-7 Page No. 1 ©Design Copyright HUSTLER™
Comments
10/1/2018
Page 139
Drive Shaft Cast Bearing Assembly Manual Parts List 3 1
1 1
7 4
2 1 5 4
6 4
4 4 Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
5201183 - Complete Assembly
Item Number
Quantity
Part Name
1
1
Bush Holder Plate
2
1
X-Lube Bush
3
1
1/4 Grease Nipple 90 Deg
4
4
M12 x 40 x 1.75 Coach Bolt
5
4
12mm Flat Washer
6
4
12mm Spring Washer
7
4
M12 x 1.75 Nut
Manual Section
Section A-18-7-1 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200898 5200023 5200202 5200169 9009280 5200361 9009248
10/1/2018
Page 140
XFloor Idler Shaft Assembly Manual Parts List
2 2 3 1
1 4 4 2
5 2
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
1
4
M16 Tapered Nut
2
2
Shaft Adjuster Frame
3
1
X-Floor Idler Shaft
4
2
X-Floor Sprocket Spacer
5
2
X-Floor Idler Sprocket Assembly
Manual Section
5201138 5201186 5201185 5202962 A-18-8-1
Section A-18-8 Page No. 1 ©Design Copyright HUSTLER™
Comments
10/1/2018
Page 141
X-Floor Idler Sprocket Assembly Manual Parts List
3 1
2 1
4 1 1 1
Top Number = Item Number Bottom Number = Quantity 5201130 - Complete Assembly Item Number
Quantity
Part Name
1
1
X-Floor Idler Sprocket
2
1
X-Floor Idler Sprocket X-Lube
3
1
1/4 Grease Nipple Straight
4
1
Grease Point Sticker
Manual Section
Comments
5200895 5200023 5200027 5200078
Note: There are 2 assemblies per machine Issue 4
2017
Section A-18-8-1 Page No. 1 ©Design Copyright HUSTLER™
12/12/2017
Page 143
X-Floor Leakage Tray Assembly Manual Parts List Item Number
Quantity
1
1
Tray 1 Tab
5202408
2
1
Tray 2 Tab
5202409
3
1
Tray 3 Tab
5202410
4
1
Idler Shaft Cover Frame
5
8
M12 x 40 x 1.75 Coach Bolt
5200169
12mm Flat Washer
9009280
12mm Spring Washer
5200361 9009248
6
8
7
18
Part Name
Manual Section
Comments
5202411, 5202412
8
18
M12 x 1.75 Nut
9
10
M12 x 25 x 1.75 HT Bolt
9009170
5202695 - Complete Assembly
5 8
Top Number = Item Number Bottom Number = Quantity
4 1
1 1
9 10 2 1
Issue 4
2017
6 8 7 18
8 18
Section A-18-9 Page No. 1 ©Design Copyright HUSTLER™
3 1
10/1/2018
Page 144
Head Unit Mounting Assembly Manual
7 4
8 4
4 1
6 4 1 1
5 1 3 1
11 1
13 1
12 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Section A-18-10 Page No. 2 ©Design Copyright HUSTLER™
10/1/2018
Page 145
Head Unit Mounting Assembly Manual Parts List Item Number
Quantity
Part Name
1
1
Load Cell Head Unit Mount Frame
Manual Section
Comments
*
3
1
Load Cell Head Unit Cover Assembly
A-18-10-1
4
1
M12 x 60 x 1.75 HT Bolt
5201865
5
1
M12 x 1.75 Nylock Nut
9009259
6
4
6mm Panel Washer
9009287
7
4
6mm Spring Washer
5202139
8
4
M6 x 20 x 1.00 HT Bolt
5202761
11
1
Stad 04 Modified Head Unit Rev-002 Assembly
5201222 *
Super Comby Load Cell Sensor Cable Rev 002 Assembly
5201207
Super Comby Load Cell Power Cable Rev-001 Assembly
5201206
12
13
1
1
* 5202563 - For Super Comby 5202565 - For EX & Mega 5202564 - For Side & Centre Feed * 5201223 - Wireless Monitor
Issue 4
2017
Section A-18-10 Page No. 3 ©Design Copyright HUSTLER™
10/1/2018
Page 146
Load Cell Head Unit Cover Assembly Manual Parts List 5 10 1 2
4 10
3 1 2 1
Top Number = Item Number Bottom Number = Quantity
5203609 - Complete Assembly Item Number
Quantity
1
2
63.5mm x 25mm x 1mm Flush Mount Hinge
2
1
Lexon Cover
3
1
Load Cell Head Unit Cover Tab
4
10
M4 x 0.7 Nut
5
10
M4 x 12 x 0.7 Pan Head Bolt
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5200102 5200104 5202418 5202767 5201887
Section A-18-10-1 Page No. 1 ©Design Copyright HUSTLER™
12/12/2017
Page 147
Battery Box Incl Battery Manual Parts List
2 1
1 1
1 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
Item Number
Quantity
1
1
Battery Box
2
1
12 Volt Battery
2017
Part Name
Manual Section Includes Lid & Tie Strap
Comments
5200965 5200964
Section A-18-11 Page No. 1 ©Design Copyright HUSTLER™
11/12/2017
Page 148
Load Cell Drawbar Top Cover Assembly Manual Parts List
4 6 3 6 2 6
1 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
1
1
Load Cell Drawbar Top Cover Frame
2
6
8mm Flat Washer
3
6
8mm Spring Washer
4
6
M8 x 20 x 1.25 HT Bolt
Manual Section
Section A-19 Page No. 1 ©Design Copyright HUSTLER™
Comments
5203231 5200360 5200215 9009135
14/12/2017
Page 149
Spec's Chassis Tag Assembly Manual Parts List
1 4
2 1
Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
4
4mm Rivet
2
1
Spec's Chassis Tag
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5201946 5203428
Section A-20 Page No. 1 ©Design Copyright HUSTLER™
14/12/2017
Page 150
Adaptor Hose Mount Assembly Manual Parts List
4 4
1 1
2 2
3 2
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
1
1
Adaptor Hose Mount Frame
2
2
8mm Spring Washer
3
2
M8 x 65 x 1.25 HT Bolt
4
4
3/8 BSPP Straight Bulkhead Nipple
Manual Section
Section A-21 Page No. 1 ©Design Copyright HUSTLER™
Comments
5201176 5200215 5200355 5200443
13/12/2017
Page 151
Super Comby Load Cell Junction Box Rev-002 Assembly Manual Parts List 7 1
6 4 4 1
Note Revision Number On Board 5 4
2 5 3 1 1 1 Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
5202567 - Complete Assembly 5201212 - Complete Wireless Assembly
Item Number
Quantity
1
1
100mm x 40mm Decal
Part Name
2
5
12mm Cable Gland
3
1
Circuit Board Rev 002 Assemby
4
1
Junction Box Assembly
5
4
M3 x 6 x 0.5 Pan Head Stainless Bolt
6
4
M4 x 12 x 0.70 Capscrew
7
1
Silca Gel Bag 100 GSM
Manual Section
Section A-22 Page No. 1 ©Design Copyright HUSTLER™
Comments
5203074 5200260 5201202 5203596 5202755 5200184 5201625
13/12/2017
Page 152
Super Comby EX Load Cell Junction Box Rev-002 Assembly Manual Parts List 3 4 4 1 1 1
5 4
2 7
7 1 6 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
5201214 - Complete Assembly 5201215 - Complete Wireless Assembly
Item Number
Quantity
1
1
Junction Box Assembly
2
7
12mm Cable Gland
3
4
M4 x 12 x 0.70 Capscrew
4
1
Mega Comby Circuit Board Rev-002 Assembly
5200396
5
4
M3 x 6 x 0.5 Pan Head Stainless Bolt
6
1
Silca Gel Bag 100 GSM
7
1
100mm x 40mm Decal
5202755 5201625 5203074
2017
Part Name
Manual Section
Section A-22 Page No. 1 ©Design Copyright HUSTLER™
Comments
5203597 5200260 5200184
22/2/2011
Page 153
Load Cell Drawbar Lower Cover Swivel Assembly Manual Parts List
2 6 4 6 3 6
5 6
1 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
1
1
Load Cell Swivel Drawbar Lower Cover Frame
2
6
8mm Flat Washer
3
6
8mm Spring Washer
4
6
M8 x 1.25 Nut
5
6
M8 x 25 x 1.25 HT Bolt
Manual Section
Section A-23 Page No. 1 ©Design Copyright HUSTLER™
Comments
5203408 5200360 5200215 9009245 9009154
14/12/2017
Page 154
Super Comby EX Fork Components Manual Parts List 4 1
1 1
3 1
5 1
2 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
Manual Section
1
1
Fork Assembly
B-2
2
1
Fork Ram Assembly
B-3
3
1
Fork Rear Brace Assembly
B-4
4
1
Chassis Fork Aeroplane Mount Assembly Rev-001
B-5
5
1
Super Comby Ex Fork Hose Kit Assembly
B-7
Section B-1 Page No. 1 ©Design Copyright HUSTLER™
Comments
10/1/2018
Page 155
Fork Assembly Manual Parts List
2 2
1 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
5201445 - Complete Assembly
Item Number
Quantity
Part Name
1
1
Fork Frame
2
2
Pivot Pin Assembly
Manual Section
B-2-1
Section B-2 Page No. 1 ©Design Copyright HUSTLER™
Comments
10/1/2018
Page 156
Pivot Pin Assembly Manual Parts List 2 1
1 1
3 1 Top Number = Item Number Bottom Number = Quantity
5201168 - Complete Assembly
Item Number
Quantity
Part Name
1
1
Pivot Pin Frame
2
1
M8 x 50 x 1.25 HT Bolt
3
1
M8 x 1.25 Nylock Nut
Manual Section
Comments
5201903 9009257
Note: There are 2 assemblies per machine Issue 4
2017
Section B-2-1 Page No. 1 ©Design Copyright HUSTLER™
10/1/2018
Page 157
Fork Ram Assembly Manual Parts List 2 2 4 1 1 1
5 2 6 2
3 2 Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
Part Name
1
1
30-30 Ram Assembly
2
2
M12 x 45 x 1.75 HT Bolt
3
2
1" x 3" Linkage Pin
4
1
3-8 Tapered Male Bung
5
2
M12 x 1.75 Nylock Nut
6
2
3-8 Tapered Male - 3-8 Tapered Male Nipple
Manual Section
Section B-3 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200001 9009124 5200136 5200411 9009259 B-B-0606
10/1/2018
Page 158
Fork Rear Brace Assembly Manual Parts List 2 4
3 4
4 4
1 1 Top Number = Item Number Bottom Number = Quantity
5201462 - Complete Assembly
Issue 4
2017
Item Number
Quantity
1
1
Load Cell Fork Rear Brace Frame
Part Name
2
4
M20 x 65 x 2.50 HT Bolt
3
4
20mm Axle washer
4
4
M20 x 2.50 Nut
Manual Section
Section B-4 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200351 5203621 9009254
07/12/2017
Page 159
Super Comby Chassis Fork Aeroplane Mount Assembly Manual Parts List 6 2
2 2
5 2 1 1
3 4 Top Number = Item Number Bottom Number = Quantity
4 4 5201167 - Complete Assembly
Issue 4
Item Number
Quantity
1
1
Load Cell Under Carriage Frame
2
2
M16 x 45 x 2.00 HT Bolt
3
4
5/8 x 2' Unf Bolt
4
4
5/8 Unf Nylock Nut
5
2
16mm Heavy Flat Washer
6
2
M16 x 2.00 Nylock Nut
2017
Part Name
Manual Section
Section B-5 Page No. 1 ©Design Copyright HUSTLER™
Comments
5201445 5200343 5201928 5201924 5202133 9009261
10/1/2018
Page 160
Chassis Fork Aeroplane Mount Assembly Rev-001 Manual Parts List
3 4
6 2 5 2 2 2
1 1
4 4
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
5201444 - Complete Assembly
Item Number
Quantity
Part Name
1
1
Load Cell Under Carriage Frame Rev-1
2
2
M16 x 50mm x 2.00 HT Bolt
3
4
5/8 x 2' Unf Bolt
4
4
5\8 unf nilock nut
5
2
16mm heavy flat washer
6
2
M16 x 2.00 Nylock Nut
Manual Section
Section B-5 Page No. 1 ©Design Copyright HUSTLER™
Comments
5201445 5200175 5201928 5201924 5202133 9009261
10/1/2018
Page 161
Super Comby Extension Block Assembly Manual Parts List
3 2
1 1
4 2 2 2 Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
5201396 - Non Load Cell Long 5201397 - Non Load Cell Short
Item Number
Quantity
Part Name
1
1
Extension Block Frame
2
2
16mm Flat Washer
3
2
M16 x 2.00 Nylock Nut
4
2
M16 x 45 x 2.00 HT Bolt
Manual Section
Section B-6 Page No. 1 ©Design Copyright HUSTLER™
Comments
5202134 9009261 5200343
14/12/2017
Page 162
Super Comby Ex Fork Hose Kit Assembly Manual Parts List
1 1
3 2
5 1 2 1
4 2 Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
1
SCFEX-1 Assembly
Part Name
Manual Section
2
1
SCFEX-2 Assembly
3
2
3/8 BSPP Straight Bulkhead Nipple
5200443
4
2
3-8 Swivel Nut - 3-8 Tapered Male Elbow
5200415
5
1
1-2 Female Taper Ball Valve
5200447
* *
Comments Ram Shaft Port Ram Base Port
* Part of Hose Kit
Issue 4
2017
Section B-7 Page No. 1 ©Design Copyright HUSTLER™
10/1/2018
Page 163
11.5 x 80 Axle Assembly Standard Manual Parts List 4 1 7 4 3 4
1 2
2 2
5 4
6 4
8 4
Top Number = Item Number Bottom Number = Quantity 5202672 - Complete Assembly Less Wheels
Issue 4
2017
Item Number
Quantity
Part Name
1
2
1/4 Grease Nipple 90 Deg
2
2
1/4 Grease Nipple Straight
3
4
20mm Spring Washer
4
1
Axle Frame Standard
5
4
Grease Point Sticker
6
4
M20 x 2.50 Nut
7
4
M20 x 65 x 2.50 HT Bolt
8
4
11.5 x 80 x 15.3 Wheel Assembly
Manual Section
Comments
5200202 5200027 5200213 5200078 9009254 5200351 C-10
Section C-1 Page No. 1 ©Design Copyright HUSTLER™
07/12/2017
Page 164
11.5 x 80 Axle Assembly Load Cell Manual Parts List
3 1 6 2
1 2
4 4
2 2
5 4
Top Number = Item Number Bottom Number = Quantity
5202672 - Complete Assembly Less Wheels
Issue 4
2017
Item Number
Quantity
Part Name
Manual Section
1
2
1/4 Grease Nipple 90 Deg
2
2
1/4 Grease Nipple Straight
3
1
Axle Frame Standard
4
4
Grease Point Sticker
5
4
11.5 x 80 x 15.3 Wheel Assembly
C-10
6
2
Load Cell Axle Mount Assembly
C-13
5200202 5200027 5200078
Section A-1 Page No. 1 ©Design Copyright HUSTLER™
Comments
07/12/2017
Page 165
Axle Assembly Heavy Duty Standard Manual Parts List 9 2 4 1 7 6
1 2
2 2 5 4
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
3 6
8 4
6 5
Item Number
Quantity
Part Name
Manual Section
1
2
1/4 Grease Nipple 90 Deg
2
2
1/4 Grease Nipple straight
3
6
20mm Axle washer
4
1
Axle Frame Standard
5
4
Grease Point Sticker
6
5
M20 x 2.50 Nut
7
6
M20 x 65 x 2.50 HT Bolt
8
4
400/60x15.5 Wheel Assembly
C-11
9
2
Chain Guide Assembly
C-12
Comments
5200202 5200027 5203621 5200078 9009254 5200351
Section C-3 Page No. 1 ©Design Copyright HUSTLER™
08/1/2018
Page 166
Axle Assembly Heavy Duty Load Cell Manual Parts List 1 1
6 1 4 1 7 1
2 1
3 1
5 1
Top Number = Item Number Bottom Number = Quantity
5203631 - Complete Assembly Less Wheels
Issue 4
2017
Item Number
Quantity
Part Name
Manual Section
1
1
1/4 Grease Nipple 90 Deg
2
1
1/4 Grease Nipple Straight
3
1
Grease Point Sticker
4
1
Axle Frame Load Cell
5
1
400/60x15.5 Wheel Assembly
C-11
6
1
Chain Guide Assembly
C-12
7
1
Load Cell Axle Mount Assembly
C-13
5200202 5200027 5200078
Section C-4 Page No. 1 ©Design Copyright HUSTLER™
Comments
07/12/2017
Page 167
60mm x 60mm Unbraked Hub & Stub Assembly Manual Parts List 9 1
7 1
11 1 3 1
2 1 10 1
8 1 4 1
5 6 6 6
Top Number = Item Number Bottom Number = Quantity
1 1 606HL410 - ADR Complete Assembly 5200526 - FAD Complete Assembly. Years used for ADR 2009-2015
Item Number
Quantity
Part Name
Manual Section
1
1
Hub
2
1
40 x 80 x 19.75 Small Wheel Bearing Assembly
3
1
55 x 100 x 22.75 Large Wheel Bearing Assembly
4
1
80 mm Dust Cap
5
6
M18 x 50 Wheel Stud
6
6
M18 Wheel Nut
7
1
Stub Split Pin
8
1
Stub Nut
9
1
60 x 60 Stub
10
1
Stub Seal Carrier
Depends on year
11
1
1/4 Grease Nipple Straight
5200027
Note: There are 2 assemblies per machine Issue 4
2017
Section C-5 Page No. 1 ©Design Copyright HUSTLER™
Comments
* 5201809 * 5201811 5202209 5105519 5105518
* Kits Available
08/1/2018
Page 168
60mm x 60mm Braked Hub & Stub Assembly Manual Parts List 11 1
12 1 1 1
5 1
9 1
8 1
6 6 3 1
10 1 13 1 7 6 2 1
4 1 5201561 - ADR Complete Assembly 5200527 - FAD Complete Assembly. Years used for FAD 2009-2015
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
Part Name
1
1
6mm Grease Nipple Straight
2
1
80 mm Dust Cap
3
1
Brake Arm
4
1
Brake Drum
5
1
Braked 60mm x 60mm Stub
c/w stub ass
6
6
M18 Wheel Nut
c/w stub
7
6
M18 x 50 Wheel Stud
c/w stub
8
1
SKF 30210 Small Wheel Bearing
9
1
SKF 30213 Large Wheel Bearing
10
1
Stub Nut
11
1
Stub Seal
12
1
Stub Seal Carrier
13
1
Stub Split Pin
Manual Section
5200359 c/w stub
2017
Section C-6 Page No. 1 ©Design Copyright HUSTLER™
5105518 5105519 * 5201809 * 5201811
c/w stub
Depends on year c/w stub
Note: There are 2 assemblies per machine Issue 4
Comments
* Kits available
01/3/2011
Page 169
70mm x 70mm Unbraked Hub & Stub Assembly Manual Parts List 11 1
5 6
7 1
3 1 1 1 2 1 9 1
10 1
4 1
12 1
Top Number = Item Number Bottom Number = Quantity
13 1
5201562 - ADR Complete Assembly 5200528 - FAD Complete Assembly Years used for FAD 2009-2015
8 1
6 6 Item Number
Quantity
1
1
70 x 70 Hub
Part Name
2
1
30210 Small Wheel Bearing
3
1
30213 Large Wheel Bearing
4
1
90mm Dust Cap
5
6
M18 x 50 Wheel Stud
6
6
M18 Wheel Nut
7
1
Stub Split Pin
8
1
Grease Point Sticker
9
1
Stub Nut
10
1
70 x 70 Stub
11
1
70 x 70 Stub Seal
12
1
Stub Seal Carrier
13
1
1/4 Grease Nipple Straight
Manual Section
* 5201810 * 5201812 ADR-5202209 FAD-5200520 5105519 5105518
Note: There are 4 assemblies per machine Issue 4
2017
Comments
Section C-7 Page No. 1 ©Design Copyright HUSTLER™
5200078
Depends on year 9009431 * Kits available
25/2/2011
Page 170
70mm x 70mm Braked Hub & Stub Assembly Manual Parts List 12 1
10 1
3 1
2 1
9 1
8 6 1 1
5 1 11 1 13 1 4 1
6 1
7 6
Top Number = Item Number Bottom Number = Quantity
5201563 - ADR Complete Assembly 5200529 - FAD Complete Assembly Years used FAD 2009-2015
Item Number
Quantity
Part Name
1
1
6mm Grease Nipple Straight
2
1
70 x 70 Stub
3
1
70 x 70 Stub Seal
4
1
80 mm Dust Cap
5
1
Brake Arm
6
1
Brake Drum
7
6
M18 Wheel Nut
8
6
M18 x 50 Wheel Stud
9
1
SKF 30210 Small Wheel Bearing
10
1
SKF 30213 Large Wheel Bearing
11
1
Stub Nut
12
1
Stub Seal Carrier
13
1
Stub Split Pin
Manual Section
Comments
5200359 ADR - 5202209 FAD - 5200520 5105518 5105519 * 5201810 * 5201812
* Kits available
Note: There are 2 assemblies per machine Issue 4
2017
Section C-8 Page No. 1 ©Design Copyright HUSTLER™
01/3/2011
Page 171
Stub Axle Parts (ADR) Size 60 SQ 70 SQ 80 SQ 90 SQ 100 SQ 110 SQ
Inner Outer Bearing Bearing 30211 30213 32215 30216 32217 32226
30208 30210 32211 32213 32214 33122
Seal 100x57 120x67 130x77 140x82 150x87 230x132
H = Number of Studs
Crown Dust Cap Nut M39x1.5 M58x1.5 M90x2.0
80mm 90mm 110mm 120mm Bolt On
Wheel Nut
Wheel Stud Wheel Stud Unbraked Braked 6H - 18X1.5
6H - 18X1.5L
20mm
8H - 18X1.5 8H - 20X1.5
8H - 18X1.5L 8H - 20X1.5L
22mm
10H - 22x1.5
10H - 22X1.5L
18mm
L = Long Stud
Stub Axle Parts (GKN/FAD) Size
Inner Outer Bearing Bearing
Seal
60 SQ 70 SQ 80 SQ 90 SQ 100 SQ
30211 30213 32215 32216 32217
30208 30210 32211 32212 32213
100X70X10 120X80X12 130X90X12 140x100x10 150x110x13
110 SQ
32218
33213
160x120x13
H = Number of Studs
Issue 4
2017
Crown Nut M33x2 M39x2 M45x2
Wheel Wheel Stud Wheel Stud Nut Unbraked Braked
Dust Cap 80mm 90mm 100mm 110mm 120mm Screw On (307F131)
18mm 20mm 22mm
6H - 18X1.5
6H - 18X1.5L
8H - 18X1.5
8H - 18X1.5L
8H - 20X1.5
8H - 20X1.5L 10H - 22X1.5L
L = Long Stud
Section C-9 Page No. 1 ©Design Copyright HUSTLER™
22/2/2011
Page 172
11.5 x 80 x 15.3 Wheel Assembly Manual Parts List
1 1
Top Number = Item Number Bottom Number = Quantity
2 1
5200015 - Complete Assembly
Issue 4
Item Number
Quantity
1
1
9 x 80 x 6 Stud Rim Assembly
2
1
11.5 x 80 x 15.3 AW Tyre
2017
Part Name
Manual Section
Section C-10 Page No. 1 ©Design Copyright HUSTLER™
Comments
5200547 5200017
22/2/2011
Page 173
400 x 60 x 15.5 Wheel Assembly Manual Parts List
1 1
Top Number = Item Number Bottom Number = Quantity
2 1
5201590 - Complete Assembly Item Number
Quantity
Part Name
1
1
60 x 15.5 Rim Assembly
2
1
400x60x15.5 AW Tyre
Manual Section
Comments
5202228
Note: When ordering tyres please quote tread pattern
AW Tread TRAC Tread Issue 4
2017
Section C-11 Page No. 1 ©Design Copyright HUSTLER™
25/2/2011
Page 174
Chain Guide Assembly Manual Parts List
2 2
1 1 3 2 4 2
Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
Part Name
1
1
Chain Guide Frame
2
2
M12 x 40 x 1.75 HT Bolt
3
2
12mm Spring Washer
4
2
M12 x 1.75 Nut
Manual Section
Comments
9009103 5200361 9009248
Note: There are 2 assemblies per machine Issue 4
2017
Section C-12 Page No. 1 ©Design Copyright HUSTLER™
07/12/2017
Page 175
Load Cell Axle Mount Assembly Manual Parts List 4 1
7 1
6 2
5 1
3 1
2 1
14 8
11 2 13 8
8 1
10 2 1 1 12 8
9 1
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
Part Name
1
1
Axle Mount Adaptor Plate
2
1
Long Load Cell Machined Fully Hori
3
1
54mm Load Cell Bar
4
1
Long Load Cell Machined Fully Vert
5
1
M18 x 100 x 2.5 HT Bolt
6
2
M18 x 2.5 Nylock Nut
7
1
M18 x 140 x 2.00 HT Bolt
8
1
M20 x 50 x 2.50 HT Bolt
9
1
M20 x 65 x 2.50 HT Bolt
10
2
20mm Spring Washer
11
2
M20 x 2.50 Nut
12
8
M16 x 60 x 2.00 HT Bolt
13
8
16mm Spring Washer
14
8
M16 x 2.00 Nut
Manual Section
Comments
5005487-1 5200904 5200055 5200906 5200347 5200357 5200348 9009115 5200351 5203621 9009254 5201875 5200044 9009253
Note: There are varying quantities per machine Issue 4
2017
Section C-13 Page No. 1 ©Design Copyright HUSTLER™
08/1/2018
Page 176
Extension Bin Assembly Manual
4 1
6 2 2 2
Top Number = Item Number Bottom Number = Quantity
3 2
5 1
Issue 4
1 1
2017
Section D-1 Page No. 1 ©Design Copyright HUSTLER™
07/12/2017
Page 177
Extension Bin Assembly Manual Parts List
5202550 - Complete Assembly
Issue 4
Item Number
Quantity
1
1
Extension Bin Frame
2
2
Extension Bin Leg Assembly
D-2
3
2
Extension Bin Foot Latch Assembly
D-3
4
1
Extension Bin Left Handle Assembly
D-4
5
1
Extension Bin Right Handle Assembly
D-5
6
2
Extension Bin Lifting Eye Assembly
D-6
2017
Part Name
Manual Section
Section D-1 Page No. 2 ©Design Copyright HUSTLER™
Comments
07/12/2017
Page 178
Extension Bin Leg Assembly Manual Parts List 1 1 3 4
4 4 5 4
6 1
2 1
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
Part Name
1
1
Bin Mount Frame
2
1
Bin Leg Frame
3
4
M12 x 40 x 1.75 HT Bolt
4
4
12mm spring washer
5
4
M12 x 1.75 Nut
6
1
10mm PTO Clip
Manual Section
Comments
5201172 5201171 9009103 5200361 9009248
Note: There are 2 assemblies per machine Issue 4
2017
Section D-2 Page No. 1 ©Design Copyright HUSTLER™
07/12/2017
Page 179
Extension Bin Foot Latch Assembly Manual Parts List
3 1
2 2
1 2
Top Number = Item Number Bottom Number = Quantity
5201170 - Complete Assembly
Item Number
Quantity
Part Name
1
2
16mm heavy flat washer
2
2
3mm R clip
3
1
Foot Latch Frame
Manual Section
Comments
5202133 9009227 5201980
Note: There are 2 assemblies per machine Issue 4
2017
Section D-3 Page No. 1 ©Design Copyright HUSTLER™
07/12/2017
Page 180
Extension Bin Left Handle Assembly Manual Parts List 2 1
6 1
1 1
4 1
5 1
3 1
7 1 8 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
Item Number
Quantity
1
1
Left Handle Frame
2
1
M12 x 45 x 1.75 HT Bolt
3
1
12mm Flat Washer
4
1
M12 x 1.75 Nylock Nut
5
1
M6 x 35 x 1.00 HT Bolt
6
1
M6 x 1.00 Nut
7
1
M6 x 1.00 Nylock Nut
8
1
Quick Hitch Spring
2017
Part Name
Manual Section
Section D-4 Page No. 1 ©Design Copyright HUSTLER™
Comments
5203572 5200338 9009280 9009259 5201893 9009251 9009256 5201825
07/12/2017
Page 181
Extension Bin Right Handle Assembly Manual Parts List 3 1
4 1
1 1 2 1
5 1
8 1
7 1
6 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
2017
Item Number
Quantity
1
1
Right Handle Frame
Part Name
2
1
M12 x 45 x 1.75 HT Bolt
3
1
12mm Flat Washer
4
1
M12 x 1.75 Nylock Nut
5
1
M6 x 35 x 1.00 HT Bolt
6
1
M6 x 1.00 Nut
7
1
M6 x 1.00 Nylock Nut
8
1
Quick Hitch Spring
Manual Section
Section D-5 Page No. 1 ©Design Copyright HUSTLER™
Comments
5203572 5200338 9009280 9009259 5201893 9009251 9009256 5201825
07/12/2017
Page 182
Extension Bin Lifting Eye Assembly Manual Parts List
1 1
2 2
4 2
3 2
Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
1
Lifting Eye
Part Name
2
2
M12 x 30 x 1.75 HT Bolt
3
2
12mm spring washer
4
2
M12 x 1.75 Nut
Manual Section
Comments
5203568 9009113 5200361 9009248
Note: There are 2 assemblies per machine Issue 4
2017
Section D-6 Page No. 1 ©Design Copyright HUSTLER™
07/12/2017
Page 183
Comby Spread Assembly Rev-1 Manual 20 1
14 1
Top Number = Item Number Bottom Number = Quantity
6 1
15 1 17 1 2 1
16 1
1 1
9 1
12 1 4 1
18 1 21 1 5 1
10 1 8 1
Issue 4
2017
Section E-1 Page No. 1 ©Design Copyright HUSTLER™
19 1
14/1/2018
Page 184
Comby Spread Assembly Rev-1 Manual 20 1
Top Number = Item Number Bottom Number = Quantity
6 1
16 1
18 1
9 1
14 1 15 1
4 1
5 1 10 1
17 1 12 1 7 3
13 1 Issue 4
2017
21 1
2 1
1 1
11 1 3 3
Section E-1 Page No. 2 ©Design Copyright HUSTLER™
8 1
14/1/2018
Page 185
Comby Spread Assembly Rev-1 Manual Parts List Item Number
Quantity
Part Name
1
1
375mm x 60mm Comby Spread Sticker
2
1
375mm x 60mmSticker
3
3
8mm Spring Washer
4
1
8mm x 8mm x 100mm Keysteel
5
1
Auger Frame
6
1
Bin Frame
7
3
M8 x 1.25 Nut
8
1
Stainless Steel Flexi Hose
9
1
Stainless Steel Heavy Duty Hose Clip
10
1
Stainless Steel Heavy Duty Hose Clip
11
1
YAR205 Pressed Flange
12
1
YAR205-100 Nylon Bearing
13
1
Motor Assembly
E-10
14
1
Valve Block Assembly
E-2
15
1
3 Way Tractor Control Box Rev-1 Assembly
E-3
16
1
Fan Rev-1 Assembly
E-4
17
1
Control Wiring Loom Rev-2 Assembly
E-5
18
1
Fan Cover Assembly
E-6
19
1
Idler End Cap Assembly
E-7
20
1
Lid Assembly
E-8
21
1
Valve Block Loom Rev-1 Assembly
E-9
Issue 4
2017
Manual Section
Comments
Stock Code
5200215 5201799 5200383 9009245 5200024 5200207 5200207 5200377 5201141
Section E-1 Page No. 3 ©Design Copyright HUSTLER™
14/1/2018
Page 187
Valve Block Assembly Manual Parts List
7 2
3 2
5 1 4 10 6 2
1 4 Top Number = Item Number Bottom Number = Quantity
2 2
Item Number
Quantity
1
4
1/2 Dowty Seal
2002602
2
2
1/2 Parallel Male - 1/2 Parallel Male Nipple
5200440
3
2
1/2 Parallel Male - 3/8 Parallel Male Nipple
BB-0608
4
10
6mm Panel Washer
5
1
Causmag Spreader Valve Assembly
6
2
M6 x 1.00 Nylock Nut
7
2
M6 x 75 x 1.00 HT Bolt
Issue 4
2017
Part Name
Manual Section
Comments
Section E-2 Page No. 1 ©Design Copyright HUSTLER™
Stock Code
9009295 5200794 9009256 5201899
14/1/2018
Page 188
3 Way Tractor Control Box Rev-1 Assembly Manual Parts List
15 1
7 1
5 2 9 1
2 2 13 1
14 1
6 1
8 1 4 1
1 1
11 1 10 1
12 1 16 2
3 1
Issue 4
2017
Top Number = Item Number Bottom Number = Quantity
Section E-3 Page No. 1 ©Design Copyright HUSTLER™
14/1/2018
Page 189
3 Way Tractor Control Box Rev-1 Assembly Manual 5201145 - Complete Assembly Item Number
Quantity
Part Name
1
1
10 Amp Glass
2
2
12mm Cable Gland
3
1
190mm x 130mm x 90mm Click Clack Box Assembly
4
1
3 Position Red Switch Assembly
5
2
6mm Crimp Eyelit
6
1
Center Light Contact
7
1
Comby Spread Control Box Sticker
8
1
Control Loom Rev-1
9
1
Duraplug 3 Pin Female Assembly
10
1
Jumper 1
11
1
Jumper 2
12
1
Jumper 3
13
1
Modified 3 Way Switch Box Rev-1 Assembly
14
1
Panel Mount Fuse Holder
15
1
Power Cabling
16
2
SPST Normally Closed
Manual Section
Comments
Stock Code
5200942 5200260 5200738 5200962 5200736 5200075 5200926 5200362 * 5200921 5200921 5200921 5200730 5200941 5200925 5200733
* Note : Was changed to Weather plug ( 5203086 ) as from 2020
Issue 4
2017
Section E-3 Page No. 2 ©Design Copyright HUSTLER™
14/1/2018
Page 190
Fan Rev-1 Assembly Manual Parts List
1 1
2 1
Top Number = Item Number Bottom Number = Quantity
5201189 - Complete Assembly Item Number
Quantity
1
1
75mm Fan
2
1
Mini Sureseal Male
Wire ID
Part Name
2017
Comments
Stock Code
5200220 5201611, 5201613, 5201614
From Component ID From Component Terminal
Wire, Black 75mm Fan Wire, Yellow 75mm Fan
Issue 4
Manual Section
1 2
To Component ID
To Component Terminal
Mini Sureseal Male Mini Sureseal Male
1 2
Section E-4 Page No. 1 ©Design Copyright HUSTLER™
14/1/2018
Page 191
Control Wiring Loom Rev-2 Assembly Manual Parts List
2 1 Top Number = Item Number Bottom Number = Quantity
2 1
5201147-Complete Assembly 5201146 - For both Looms Item Number
Quantity
Part Name
1*
1
Comby Spread Loom
2
1
Duraplug 3 Pin Male Assembly
Manual Section
Comments
Stock Code
5200926 5200363 * * Note : Changed to a Weather plug (5203085) in 2020
* Note: Change in 3 Core Color 2019 From Component From Component ID Terminal
Wire ID
To Component ID
WP
Wire 3,Brown Wire 3.Blue
* Yellow
Wire 3.Green
*White
Issue 4
Duraplug 3 Pin Male Duraplug 3 Pin Male Duraplug 3 Pin Male
2017
L/A N/C Earth / B
Mini Sureseal Female Mini Sureseal Female Earth Joiner Heat Shrink
To Component Terminal
Cable ID
Wire Diameter
3 Core Cable
8.00 mm
Wire Gauge 14
2
3 Core Cable
2.45 mm
14
2
3 Core Cable
2.45 mm
14
a
3 Core Cable
2.45 mm
14
Section E-5 Page No. 1 ©Design Copyright HUSTLER™
14/1/2018
Page 192
Fan Cover Assembly Manual Parts List 2 1
6 3 1 2 4 2
3 1
5 1
Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
2
8mm Spring Washer
2
1
Chassis Tag Assembly
3
1
Fan Cover Tab
4
2
M8 x 1.25 Nut
5
1
M8 x 1.25 Nylock Nut
6
3
M8 x 20 x 1.25 HT Bolt
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5200215 5202311 9009245 9009257 9009135
Section E-6 Page No. 1 ©Design Copyright HUSTLER™
14/1/2018
Page 193
Idler End Cap Assembly Manual Parts List 1 5
2 1 4 5
3 5
6 1
5 2 Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
5
8mm Spring Washer
2
1
Flange Plate Mount
3
5
M8 x 1.25 Nut
4
5
M8 x 25 x 1.25 HT Bolt
5
2
YAR205 Pressed Flange
6
1
YAR205-100 Nylon Bearing
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5200215 5203421 9009245 9009154 5200377 5201141
Section E-7 Page No. 1 ©Design Copyright HUSTLER™
14/1/2018
Page 194
Lid Assembly Manual Parts List 4 2
1 2
3 2
Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
2
8mm Flat Washer
2
1
Lid Frame
3
2
M8 x 1.25 Nylock Nut
4
2
M8 x 25 x 1.25 HT Bolt
Issue 4
2017
Part Name
2 1
Manual Section
Comments
Stock Code
5200360 5202528, 5202312 9009257 9009154
Section E-8 Page No. 1 ©Design Copyright HUSTLER™
14/1/2018
Page 195
Valve Block Loom Rev-1 Assembly Manual Parts List
2 1
Top Number = Item Number Bottom Number = Quantity
1 1 5201193 - Complete Assembly 5201149 - For both Looms Item Number
Quantity
1
1
Hershman Valve Plug 4 Pin Assembly
2*
1
Valve Loom
Wire ID
From Component ID
Wire 2.Black Wire 2.Red
Issue 4
Part Name
Hershman Plug 3 Pin 12 0-Clock Assembly Hershman Plug 3 Pin 12 0-Clock Assembly
2017
Manual Section
Comments
Stock Code
5200732 5200925
From Component To Component To Component Terminal ID Terminal 1 2
Mini Sureseal Male Mini Sureseal Male
Section E-9 Page No. 1 ©Design Copyright HUSTLER™
Cable Wire Wire ID Diameter Gauge Cable 1 6.30mm 14
1
Cable 1 2.45mm
14
2
Cable 1 2.45mm
14
14/1/2018
Page 196
Motor Assembly Manual Parts List 1 2
2 2
5 1 7 2 9 1 3 2
6 2
8 1
Top Number = Item Number Bottom Number = Quantity
4 4 Note: We have used 3 different motors. Please provide machine's serial number to help identify which one you are looking for.
Item Number
Quantity
1
2
1/2 Dowty Seal
2002602
2
2
1/2 Parallel Male - 3/8 Parallel Male Nipple
BB-0608
3
2
12mm Spring Washer
4
4
3/8 x 3/8 Grubscrew
5
1
OMP 80 HYD Motor
5200361 5200187 5200765 *
6
2
M12 x 1.75 Nut
7
2
M12 x 40 x 1.75 HT Bolt
8
1
Motor Coupling
9
1
Motor Mount
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
9009248 9009103 5201191 5203423
Section E-10 Page No. 1 ŠDesign Copyright HUSTLER™
14/1/2018
Page 197
Super Comby Grain Tank Assembly Manual Parts List Top Number = Item Number Bottom Number = Quantity
8 1
15 1
9 5 3 5 11 3
B 6 1
7 1
10 3
3 5
9 5
A Issue 4
2017
Section F-1 Page No. 1 ©Design Copyright HUSTLER™
14/1/2018
Page 198
Super Comby Grain Tank Assembly Manual Parts List
7 1 17 1 16 1
2 1
DETAIL B 5 3
12 3 1 1 14 1
13 1 4 1 11 3
Issue 4
2017
DETAIL A Section F-1 Page No. 2 ©Design Copyright HUSTLER™
14/1/2018
Page 199
Super Comby Grain Tank Assembly Manual Parts List 5202549 - Complete Assembly
Issue 4
Item Number
Quantity
1
1
1 x 1.25 x 1.625 X-Lube Bush
2
1
1/8 BSPT Grease Nipple Straight
3
5
12mm Flat Washer
4
1
12mm Spring Washer
5
3
8mm Spring Washer
6
1
Auger Frame
7
1
Grain Tank Frame
8
1
Grain Tank Lid Frame
9
5
M12 x 1.75 Nylock Nut
10
3
M12 x 25 x 1.75 HT Bolt
11
3
M12 x 30 x 1.75 HT Bolt
12
3
M8 x 1.25 Nut
13
1
Outlet Manifold Frame
14
1
Shaft Retainer Disc
15
1
Sight Glass Assembly
F-2
16
1
Motor Assembly
F-3
17
1
Valve Block Assembly
F-4
2017
Part Name
Manual Section
Comments
5200023 9009330 9009280 5200361 5200215 5200384
9009259 9009170 9009113 9009254
Section F-1 Page No. 3 ©Design Copyright HUSTLER™
14/1/2018
Page 201
Super Comby EX Grain Tank Assembly Manual Parts List
8 1 Top Number = Item Number Bottom Number = Quantity
15 2 11 5 9 7 3 7
B 7 1
6 1
A Issue 4
2017
Section F-1 Page No. 1 ©Design Copyright HUSTLER™
14/1/2018
Page 202
Super Comby EX Grain Tank Assembly Manual Parts List 17 1
7 1
16 1
DETAIL B 10 3 9 7 2 1
3 7
6 1
13 1
5 3
12 3 4 1
DETAIL A 11 5 14 1 Issue 4
2017
1 1 Section F-1 Page No. 2 ©Design Copyright HUSTLER™
14/1/2018
Page 203
Super Comby EX Grain Tank Assembly Manual Parts List 5201196 - Complete Assembly Item Number
Quantity
1
1
1 x 1.25 x 1.625 X-Lube Bush
2
1
1/8 BSPT Grease Nipple Straight
3
7
12mm Flat Washer
4
1
12mm Spring Washer
5
3
8mm Spring Washer
6
1
Auger Frame
7
1
Grain Tank EX Frame
8
1
Grain Tank Lid EX Frame
9
7
M12 x 1.75 Nylock Nut
10
3
M12 x 25 x 1.75 HT Bolt
11
5
M12 x 30 x 1.75 HT Bolt
12
3
M8 x 1.25 Nut
13
1
Outlet Manifold Frame
14
1
Shaft Retainer Disc
15
2
Sight Glass EX Assembly
F-2
16
1
Motor Assembly
F-3
17
1
Valve Block Assembly
F-4
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5200023 9009330 9009280 5200361 5200215 5200385
9009259 9009170 9009113 9009245
Section F-1 Page No. 3 ©Design Copyright HUSTLER™
14/1/2018
Page 204
Super Comby Sight Glass Assembly Manual Parts List 1 1 5 18
2 1
4 18
3 18
Top Number = Item Number Bottom Number = Quantity
Issue 4
Item Number
Quantity
1
1
Sight Glass Retainer Frame
2
1
Sight Glass
3
18
M6 x 20 x 1.00 HT Bolt
4
18
6mm Spring Washer
5
18
M6 x 1.00 Nut
2017
Part Name
Manual Section
Section F-2 Page No. 1 ©Design Copyright HUSTLER™
Comments
5202203 5202761 5202139 9009251
14/1/2018
Page 205
Super Comby EX Sight Glass Assembly Manual Parts List 2 10 4 1
1 1
1 1 3 10 Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
1
Backing Strip EX
2
10
M6 x 1.00 Nylock Nut
3
10
M6 x 25 x 1.00 HT Bolt
4
1
Sight Glass EX
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
9009256 9009217 5202202
Section F-2 Page No. 1 ©Design Copyright HUSTLER™
14/1/2018
Page 206
Motor Assembly Manual Parts List 3 2
1 2
2 1
Top Number = Item Number Bottom Number = Quantity
Note: We have used 3 different motors. Please provide machine's serial number to help identify which one you are looking for. Item Number
Quantity
1
2
12mm Spring Washer
2
1
OMP 160 HYD Motor
3
2
M12 x 30 x 1.75 HT Bolt
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5200316 5200275 9009113
Section F-3 Page No. 1 ŠDesign Copyright HUSTLER™
14/1/2018
Page 207
Valve Block Assembly Manual Parts List 7 2 3 2
5 1 4 10 6 2
1 4 Top Number = Item Number Bottom Number = Quantity
2 2
Item Number
Quantity
1
4
1/2 Dowty Seal
2002602
2
2
1/2 Parallel Male - 1/2 Parallel Male Nipple
5200440
3
2
1/2 Parallel Male - 3/8 Parallel Male Nipple
BB-0608
4
10
6mm Panel Washer
5
1
Causmag Spreader Valve Assembly
6
2
M6 x 1.00 Nylock Nut
7
2
M6 x 75 x 1.00 HT Bolt
9009287 5200794 9009256 5201899
Issue 4
2017
Part Name
Manual Section
Comments
Section F-4 Page No. 1 ©Design Copyright HUSTLER™
Stock Code
14/1/2018
Page 208
Light Assembly Manual Parts List 1 2 2 2
3 1
3 1
3 1
3 1 Top Number = Item Number Bottom Number = Quantity 5203259 - Complete Assembly Item Number
Quantity
1
2
LED Tail Light 150BARM
2
2
Marker Lamp 10v - 30v
3
1
Wiring Loom Kit
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
5203348 5202257 5203344 Main, 5203345 Front, 5203346 Rear
Section G-1 Page No. 1 ©Design Copyright HUSTLER™
07/12/2017
Page 209
Hazard Panels Manual Parts List
2 2 1 2
Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
Part Name
1
2
Hazzard Panel 300mm x 400mm Single Sided
2
2
Hazzard Panel 300mm x 400mm Single Sided
Issue 4
2017
Manual Section
Comments
Section H-1 Page No. 1 ©Design Copyright HUSTLER™
Stock Code
5202259 5202259
07/12/2017
Page 210
Feed Pad Kit Manual Parts List 3 1
1 1
2 1
4 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
Item Number
Quantity
1
1
Chain Guide Assembly
I-2
2
1
Disc Roller Assembly
I-3
3
1
Feed Pad Kit Assembly
I-4
4
1
Seperator Rail Assembly
I-5
2017
Part Name
Manual Section
Section I-1 Page No. 1 ©Design Copyright HUSTLER™
Comments
14/1/2018
Page 211
Chain Guide Assembly Manual Parts List
1 1
2 2
3 2
5 2
4 2
Top Number = Item Number Bottom Number = Quantity
Issue 4
Item Number
Quantity
1
1
Chain Guide Frame
2
2
M12 x 30 x 1.75 HT Bolt
3
2
12mm Flat Washer
4
2
12mm Spring Washer
5
2
M12 x 1.75 Nut
2017
Part Name
Manual Section
Comments
Front - 5202593 Rear - 5202594 9009113 9009280 5200361 9009248
Section I-2 Page No. 1 ©Design Copyright HUSTLER™
07/12/2017
Page 212
Disc Roller Assembly Manual Parts List
1 1
2 1
Top Number = Item Number Bottom Number = Quantity
Issue 4
Item Number
Quantity
1
1
Disc Roller Frame
2
1
1 1/2 x 1 3/4 X-Lube Bush
2017
Part Name
5203031 - Complete Assembly Manual Section
Section I-3 Page No. 1 ©Design Copyright HUSTLER™
Comments
5203276 5200023
07/12/2017
Page 213
Feed Pad Kit Assembly Manual Rev 01 Parts List
8 1
5 2
9 2 4 12 2 12
3 1
Top Number = Item Number Bottom Number = Quantity Quantity
1
12
12mm Flat Washer
2
12
12mm Spring Washer
3
1
Feed Pad Kit Frame
4
12
M12 x 1.75 Nut
5
2
M12 x 25 x 1.75 HT Bolt
6
10
M12 x 30 x 1.75 HT Bolt
7
2
Idler Shaft Assembly
I-4-1
8
1
Feed Pad Kit Chain Assembly
I-4-2
9
2
Feed Pad Kit Nylon Strip Assembly
I-4-3
Issue 4
2017
Part Name
6 10
Item Number
Manual Section
1 12
7 2
5202533 - Complete Assembly Comments
Stock Code
9009280 5200361 9009248 9009170 9009113
Section I-4 Page No. 1 ©Design Copyright HUSTLER™
14/1/2018
Page 214
Idler Shaft Assembly Manual Parts List
3 1
4 1
1 1
2 1
Top Number = Item Number Bottom Number = Quantity 5203355 - Complete Assembly Item Number
Quantity
1
1
1/8 BSPT Grease Nipple Straight
2
1
Idler Shaft
3
1
M12 x 1.75 Nylock Nut
4
1
M12 x 75 x 1.75 HT Bolt
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
9009330 8008740 9009259 5200172
Section I-4-1 Page No. 1 ©Design Copyright HUSTLER™
14/1/2018
Page 215
Feed Pad Kit Chain Assembly Manual Parts List
2 1 1 2
Top Number = Item Number Bottom Number = Quantity 5203160 - Complete Assembly Item Number
Quantity
1
2
3 Inch Roller Chain Joiner Link
2
1
Feed Pad Kit Chain Frame
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
R-CH3JOIN 5201163
Section I-4-2 Page No. 1 ©Design Copyright HUSTLER™
14/1/2018
Page 216
Feed Pad Kit Nylon Strip Assembly Manual Parts List 5 1
4 3
1 3
2 3
3 3 Top Number = Item Number Bottom Number = Quantity
Item Number
Quantity
1
3
6mm Panel Washer
2
3
6mm Spring Washer
3
3
M6 x 1.00 Nut
4
3
M6 x 20 Countersunk Bolt
5
1
Nylon Strip
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
9009295 5202139 9009251 5201891 5202205
Section I-4-3 Page No. 1 ©Design Copyright HUSTLER™
14/1/2018
Page 217
Seperator Rail Assembly Manual Parts List
1 4 2 4
DETAIL A 3 1
A
Top Number = Item Number Bottom Number = Quantity Item Number
Quantity
1
4
M12 x 1.75 Nylock Nut
2
4
M12 x 25 x 1.75 HT Bolt
3
1
Seperator Rail Frame
Issue 4
2017
Part Name
Manual Section
Comments
Stock Code
9009259 9009131
Section I-5 Page No. 1 ©Design Copyright HUSTLER™
07/12/2017
Page 218
AMENDMENTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
Issue 4
2017
Section I ( Feed Pad Kit ) added 08/08/2011 Section 2 Wiring page 19 diverter wiring corrected 19/16/2014 Section E Wiring page191 change of plug and 3 core cable 01/01/2020
Section Registration Page No. 1 ©Design Copyright HUSTLER™
11/12/2017