112

Page 1

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(52.5)

EPIC

Ih 03/08

TECHNICAL PRODUCT GUIDE - 01


S p e c i f y u s u s i n g N B S P l u s a t w w w. n b s p l u s . c o . u k As well as in this comprehensive technical guide, our range of products can be s p e c i f i e d u s i n g t h e N B S p l u s w e b s i t e u s i n g ‘ d r a g a n d d r o p’ f u n c t i o n a l i t y. The benefits to specifiers are listed below: Yo u c a n b e s u r e t h a t w h a t y o u a r e s p e c i f y i n g i s a c c u r a t e a n d suitable for the purpose intended. Accurate specification also reduces the likelihood of the chosen products being substituted for other products. Yo u c a n s a v e t i m e w i t h o u t c o m p r o m i s i n g q u a l i t y, a s i n m a n y N B S P l u s e n t r i e s a l l the information required to specify is available within the page, in NBS format. O v e r v i e w o u r p r o d u c t s a t w w w. r i b a p r o d u c t s e l e c t o r. c o m , o r i n t h e R I B A p r o d u c t s e l e c t o r.

Rainclear Systems Ltd.

Unit 34A

Te c h n o Tr a d i n g E s t a t e

Te l : 0 8 4 4 4 1 4 2 2 6 6

Ganton Way

Swindon

Fax: 0844 414 22 77

E m a i l : s a l e s @ r a i n c l e a r. c o . u k

w w w. r a i n c l e a r. c o . u k

Wilts

SN2 8ES


WELCOME To R a i n c l e a r S y s t e m s ’ t e c h n i c a l p r o d u c t

The

guide, we are one of the UK’s leading

rainwater

stockists

benefits:

and

distributors

of

specialist

second

coated

rainwater systems.

section which

the

details has

factory

finish

is

aluminium

other

added

applied

powder

durable

and

can

be

p u r c h a s e d i n a n y R A L / B S c o l o u r, a n d We have tried to ensure that this guide

with minimum maintenance will maintain

is easy to use whilst providing you with

a new appearance. All of our aluminium

all

rainwater systems are available in a full

the

technical

information

that

you

may need for traditional cast iron and

range of profiles.

aluminium rainwater systems. Our

aluminium

systems

are

incredibly

The first section of this guide concentrates

light and easy to install and are used

on cast iron, which has for many years

and

been

commercial

the

preferred

choice

churches,

barn

buildings, and

for

use

in

for

listed

conversions,

geographical

locations

specified /

on

schools,

industrial

colleges,

buildings

and

self build projects where an aluminium system is the preferred option to PVCu.

that dictate the need for an authentic, traditional look that a cast iron rainwater

We

hope

the

information

within

this

s y s t e m c a n o f f e r.

guide provides all that you require. If, however you need further details please

Aesthetically pleasing, a well maintained

do not hesitate to contact our technical

cast iron rainwater system will offer the

sales department.

end fully

user

a

traditional,

functional

hard

rainwater

many years to come.

wearing,

system

for


PERIOD


•CONTENTS

CAST IRON PRODUCT OVERVIEW

04

ALUMINIUM PRODUCT OVERVIEW

28

section 1 C A S T I R O N H A L F R O U N D G U T T E R S

06

section 7 A L U M I N I U M H A L F R O U N D G U T T E R S

30

section 2 CAST IRON MOULDED GUTTERS

08

section 8 A L U M I N I U M M O U L D E D G U T T E R S

33

12

section 9 A L U M I N I U M O G E E G U T T E R S

36

14

section 10 A L U M I N I U M B E A D E D G U T T E R S

38

section 5 C A S T I R O N R O U N D D O W N P I P E S

16

section 11 A L U M I N I U M R O U N D D O W N P I P E S

40

section 6 C A S T I R O N S Q U A R E / R E C T A N G U L A R D O W N P I P E S

20

section 12 A L U M I N I U M S Q U A R E / R E C T A N G U L A R D O W N P I P E S

45

C A S T I R O N R A I N W A T E R I N S T A L L A T I O N G U I D E

26

A L U M I N I U M R A I N W A T E R I N S T A L L A T I O N G U I D E

50

P O LY E S T E R P O W D E R C O AT I N G G U I D E

52

section 3 CAST IRON OGEE GUTTERS section 4 C A S T I R O N B E A D E D G U T T E R S

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CAST IRON RAINWATER PRODUCT OVERVIEW All our cast iron rainwater products are sand cast using traditional methods, giving an authentic, textured appearance and allowing fittings such as sockets and collars to be cast in one piece. All gutters and downpipes are supplied in 1830mm lengths, with pre-drilled holes that allow nut, b o l t a n d s i l i c o n e f i x i n g . T h e h a l f r o u n d g u t t e r p r o f i l e c a n a l s o b e f i x e d w i t h a h y d r o s t r i p TM r u b b e r gutter sealing pack. This comprises of 20no rubber strips and zinc plated nuts and bolts. Systems can be supplied either transit primed or pre-finished for immediate installation in a black semi-gloss alkyd paint. A full on-site painting method statement for the primed systems is available upon request. 04

The profiles shown within this guide are half round, half round beaded, victorian ogee and moulded ogee. Bespoke profiles are available to order as is a gutter profile matching facility for non-standard profiles. Cast iron radius gutters and cut and mitred radius gutters compliment the full range. A cast Iron rainwater system offers the following benefits: •Extremely strong, very durable and vandal resistant •Long life with regular maintenance •Quiet in operation •Standard and bespoke profile availability •Primed or pre-finished product availability • Tr a d i t i o n a l , h i s t o r i c a l a n d a e s t h e t i c a p p e a l

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TRADITIONAL

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SECTION 1

CAST IRON HALF ROUND GUTTERS & FITTINGS• HALF ROUND GUTTER

a b a b

Code

Diameter(A) Depth(B) Length Weight(kg)

CI4HRG

102

51

1830

8.0

CI45HRG

114

57

1830

10.5

CI5HRG

127

63

1830

11.5

CI6HRG

150

75

1830

13.5

HALF ROUND RUNNING OUTLETS c

a

b

65MM ROUND OUTLET Code

Diameter

A

B

C

CI4HRRO1

102

156

121

44

CI45HRRO1 114

156

121

44

CI5HRRO1

156

121

44

127

H A L F R O U N D FA S C I A B R A C K E T 75MM ROUND OUTLET

b

b

06

c

c

a

a

Code

Diameter

A

B

C

CI4HRFB

102

131

59

115

CI45HRFB

114

144

59

115

CI5HRFB

127

156

59

115

CI6HRFB

150

181

59

115

c

a

b

Code

Diameter

A

B

C

CI4HRRO2

102

156

121

44

CI45HRRO2 114

156

121

44

CI5HRRO2

127

156

121

44

CI6HRRO1

150

156

121

44

100MM ROUND OUTLET c

a

Code

Diameter

A

B

C

CI6HRRO2

150

156

121

44

b

© 200 7 Ra inc l e ar.

A f u l l r a n g e o f g a l v a n i s e d s t e e l r i s e & f a l l , s i d e f i x r a f t e r, t o p fix rafter and bespoke bracketry are available, please contact Rainclear technical sales for further information.

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•CAST IRON HALF ROUND GUTTERS & FITTINGS HALF ROUND UNION CLIP

b

a

Code

Diameter

A

B

CI4HRU

102

88

44

CI45HRU

114

88

44

CI5HRU

127

88

44

CI6HRU

150

88

44

SECTION 1

HALF ROUND 90 DEGREE ANGLE a

b

a b c

Code

Diameter

A

B

C

CI4HR90A

102

190

79

44

CI45HR90A 114

200

79

44

CI5HR90A

127

209

79

44

CI6HR90A

150

235

79

44

HALF ROUND 135 DEGREE ANGLE HALF ROUND STOP END

a

a

Code

a c

b

Diameter

A

B

C

CI4HR135A 102

115

79

44

Code

Diameter

A

INT/EXT

CI4HRE1

102

51

EXT

CI45HR135A 114

122

79

44

CI45HRE1

114

51

EXT

CI5HR135A 127

130

79

44

CI5HRE1

127

51

EXT

CI6HR135A 150

143

79

44

CI6HRE1

150

51

EXT

CI4HRE2

102

44

INT

CI45HRE2

114

44

INT

CI5HRE2

127

44

INT

CI6HRE2

150

44

INT

b

07

A range of 1200 angles are available, coupled with a full range of non-standard angles.

© 2 007 Rai nc l ear.

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CAST IRON MOULDED GUTTERS & FITTINGS•

SECTION 2

MOULDED GUTTER

a

b

a

Code

Width

A

INT/EXT

11.0

CI43MGE1

102

54

EXT

1830

18.0

CI54MGE1

127

54

EXT

1830

19.0

CI64MGE1

152

54

EXT

CI43MGE2

102

51

INT

CI54MGE2

127

51

INT

CI64MGE2

152

51

INT

Code

Width(A)

Depth(B) Length Weight(kg)

CI43MGT

102

76

1830

CI54MGT

127

102

CI64MGT

152

102

b

MOULDED RIGHT HAND STOP END

a

a

M O U L D E D FA S C I A B R A C K E T b b

c

c

08 a

a

Code

Width

A

B

C

CI43MGFB

102

115

44

118

CI54MGFB

127

163

44

118

CI64MGFB

152

180

44

118

MOULDED UNION CLIP

b

a

Code

Width

A

B

CI43MGU

102

88

44

CI54MGU

127

88

44

CI64MGU

152

88

44

MOULDED LEFT HAND STOP END

aWidth

A

INT/EXT

CI43MGE3

102

51

INT

CI54MGE3

127

51

INT

CI64MGE3

152

51

INT

Code

A f u l l r a n g e o f g a l v a n i s e d s t e e l r i s e & f a l l , s i d e f i x r a f t e r, t o p fix rafter and bespoke bracketry are available, please contact Rainclear technical sales for further information.

© 20 07 Rain c le ar.

a

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• C A S T I R O N M O U L Df E D a G U T T E R S & F I T T I N G S b

MOULDED RUNNING OUTLETS f

a

65MM ROUND OUTLET

b

f f

Code

Width

A

B

F

CI43MGRO1

102

251

124

50

CI54MGRO1

127

251

124

50

a

f

f

b b

Width

A

B

F

CI43MGRO2

102

251

124

50

CI54MGRO2

127

251

124

50

CI64MGRO2

152

251

124

50

75 X 75MM SQUARE OUTLET

a b

f f

a

f

a

f

a

100MM ROUND OUTLET

b b

Code

Width

A

B

F

CI54MGRO3

127

251

124

50

CI64MGRO3

152

251

124

50

Width

A

B

F

CI43MGSO1

102

251

124

50

CI54MGSO1

127

251

124

50

CI64MGSO1

152

251

124

50

1 0 0 X 7 5 M M R E C TA N G U L A R O U T L E T

b

a

Code

b

a

Code

MOULDED RUNNING OUTLETS

a

75MM ROUND OUTLET

SECTION 2

Code

Width

A

B

F

CI43MGSO2

102

251

124

50

CI54MGSO2

127

251

124

50

CI64MGSO2

152

251

124

50

09

b

100 X 100MM SQUARE OUTLET f

a

Code

Width

A

B

F

CI64MGSO3

152

251

124

50

b

f

a

b

© 20 07 Ra inc le ar.

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CAST IRON MOULDED GUTTERS & FITTINGS•

SECTION 2

MOULDED EXTERNAL ANGLES

a ba b

f

MOULDED INTERNAL ANGLES a a

MOULDED 90 DEGREE f

Code

Width

A

B

F

CI43MG90E

102

28

79

50

a CI54MG90E a CI64MG90E b

127 f 152 f

b

28

79

50

25

70

50

a

b b

Width

A

B

F

CI43MG90I

102

137

187

50

f CI54MG90I a f

127

168

216

50

b

CI64MG90I

152

181

229

50

b

MOULDED 135 DEGREE

MOULDED 135 DEGREE

Code

Width

A

B

F

CI43MG135E

102

28

79

50

CI54MG135E

127

35

79

CI64MG135E

152

41

89

f

Code

Width

A

B

F

CI43MG135I

102

73

124

50

50

CI54MG135I

127

89

137

50

50

CI64MG135I

152

98

140

50

b

b

a

f

© 20 07 Rain c le ar.

10

Code

a

a

f

MOULDED 90 DEGREE

b b

f a

f f

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RENOVATION

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CAST IRON OGEE GUTTERS & FITTINGS•

SECTION 3

OGEE GUTTER a b a

Code

Width(A)

Depth(B)

Length

Weight(kg)

CI45VG

114

54

1830

CI5VG

127

63

1830

OGEE RIGHT HAND STOP END

a

a

Code

Width

A

INT/EXT

11.5

CI45VE3

114

54

EXT

12.5

CI5VE3

127

54

EXT

b

O G E E FA S C I A B R A C K E T b

c

b

Code

Width

A

B

C

CI45VFB

114

153

44

CI5VFB

127

161

44

OGEE UNION CLIP

b

Code

Width

A

B

118

CI45VU

114

88

44

118

CI5VU

127

88

44

c

12

a

a

a

OGEE LEFT HAND STOP END

a

Code

Width

A

INT/EXT

CI45VE1

114

54

EXT

CI5VE1

127

54

EXT

CI45VE2

114

44

INT

CI5VE2

127

44

INT

© 20 07 Rain c le ar.

a

A f u l l r a n g e o f g a l v a n i s e d s t e e l r i s e & f a l l , s i d e f i x r a f t e r, t o p f i x rafter and bespoke bracketry are available, please contact Rainclear technical sales for further information.

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•CAST IRON OGEE GUTTERS & FITTINGS OGEE RUNNING OUTLETS

SECTION 3

OGEE INTERNAL ANGLES

b

b

c

c

a

a

65MM ROUND OUTLET

a

OGEE 90 DEGREE a

b

Code

Width

A

B

C

CI45VRO1 b

114

200

121

44

CI5VRO1

127

200

121

44

Code

c

c

Width

A

B

C

a CI45V90I b

114

156

206

44

CI5V90I

127

159

216

44

b

a c

75MM ROUND OUTLET c

c

a

Code

a

Width

A

B

a

C

b

c

b

CI45VRO2

114

200

121

44

CI5VRO2

127

200

121

44

b

a c

OGEE 135 DEGREE

c

b

Code

Width

A

B

F

CI45V135I

114

86

130

44

CI5V135I

127

86

130

44

13 a c

OGEE EXTERNAL ANGLES

b a

c

OGEE 90 DEGREE

b

c

c

a

a

Code

Width

A

B

C

CI45V90E

114

28

76

44

CI5V90E

127

28

76

44

b

b

OGEE 135 DEGREE c

a b

c

a

Width

A

B

C

CI45V135E

114

28

76

44

CI5V135E

127

28

76

44

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SECTION 4

CAST IRON BEADED GUTTERS & FITTINGS• BEADED GUTTER

a

Code

Diameter(A) Depth(B) Length Weight(kg)

CI45BG

114

57

1830

11.0

CI5BG

127

63

1830

12.5

BEADED RUNNING OUTLETS c

a

b

65MM ROUND OUTLET

a

Code

b

b

B E A D E D FA S C I A B R A C K E T

b

a

c

14

Code

Diameter

A

B

C

CI45BGFB

114

154

50

114

CI5BGFB

127

164

50

114

A

B

C

CI45BGRO1 114

156

121

44

CI5BGRO1 127

156

121

44

75MM ROUND OUTLET

c

a

b

c

Diameter

Code b

Diameter

A

B

C

CI45BGRO2 114

156

121

44

CI5BGRO2 127

156

121

44

BEADED GUTTER ANGLES

a

a

BEADED STOP END

a

BEADED 90 DEGREE ANGLE

Code

Diameter

A

INT/EXT

CI45BGE1

114

51

EXT

CI5BGE1

127

51

EXT

CI45BGE2

114

44

INT

CI5BGE2

127

44

INT

© 20 07 Rain c le ar.

Code

Diameter

A

a

114

88

44

CI5BGU

127

88

44

a

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Diameter

A

B

C

CI45BG90A 114

206

70

44

CI5BG90A

216

70

44

a

c

a

b

a

c b

b

b

a

a

c

a

a

Code

b

b

b

127

BEADED 135 DEGREE ANGLE

a

c

B

CI45BGU

Code

b

BEADED UNION CLIP

b

b

a

c

Diameter

A

B

C

CI45BG135A 114

130

76

44

CI5BG135A 127

140

79

44

a

A f u l l r a n g e o f g a l v a n i s e d s t e e l r i s e & f a l l , s i d e f i x r a f t e r, t o p f i x c b rafter and bespoke bracketry are available, please contact Rainclear technical sales for further information.

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DURABILITY

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SECTION 5

CAST IRON ROUND DOWNPIPES & FITTINGS• ROUND DOWNPIPE

ROUND DOWNPIPE BENDS

d

a

SOCKETS (NOMINAL) c

d

a

c

Code

Diameter

A

C

D

CI25REDP

65

146

48

73

CI3REDP

75

162

54

90

CI4REDP

100

191

67

111

b a

c

b

Code

Diameter

A

B

C

CI25B90

65

63

76

140

CI3B90

75

63

83

146

100

63

95

159

a

CI4B90

a

b

b

a

c

PIPE (NOMINAL)

b

112.5 DEGREE ROUND BEND a

t b

Code

B

P1

P2

T

Length

t

p2

CI25REDP

63.5

63.5

57

3

1830

p1

CI3REDP

63.5

82.5

70

3

1830

p1

CI4REDP

63.5

108

95

3

1830

Code

c

ba

p2

16

90 DEGREE ROUND BEND

a

b c a

c

b

c

Diameter

A

B

C

CI25B112

65

63

57

121

CI3B112

75

63

60

124

CI4B112

100

63

70

133

b

A full range of bracketry is available for all pipe sizes, contact Rainclear technical sales for further information.

c

135 DEGREE ROUND BEND

a c

b

c

Code

Diameter

A

B

C

CI25B135

65

63

44

108

CI3B135

75

63

48

111

CI4B135

100

63

51

114

All bends shown above are non-eared, if bends with ears are required, add one of the following suffixes to the product code according to its intended use:

© 20 07 Rain c le ar.

Front Eared Bend = /FE Back Eared Bend = /BE Left Facing Eared Bend = /LE Right Facing Eared Bend = /RE

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•CAST IRON ROUND DOWNPIPES & FITTINGS ROUND DOWNPIPE BRANCHES a

a

a c

a

b

a

Code

Diameter

A

B

C

CI25J90

65

63

210

79

CI3J90

75

63

229

79

CI4J90

100

63

267

98

a

b

b

a

b

b

c

a

a a

c

c

b

Diameter

A

B

C

CI25J112

65

63

210

79

CI3J112

75

63

229

89

CI4J112

100

63

267

108

b a

b

b c

Diameter

A

B

C

CI25J135

65

63

210

108

CI3J135

75

63

229

124

CI4J135

100

63

267

152

If eared branches are required please contact Rainclear technical sales for further information.

65

63

190

76

CI25OS115

65

63

210

114

CI25OS150

65

63

225

152

CI25OS225

65

63

257

229

CI25OS305

65

63

289

306

ca CI25OS380

65

63

321

381

CI25OS455

65

63

352

457

75MM ROUND OFFSET Code c

135 DEGREE BRANCH

Code

C

ca

a a

Diameter

b

b

c

B

a

c

Code

A

CI25OS75

112.5 DEGREE BRANCH

a

a

Code ca

c a

c

65MM ROUND OFFSET

b

a

c

ROUND DOWNPIPE OFFSETS

92.5 DEGREE BRANCH

b

a

SECTION 5

c

Diameter

A

B

C

CI3OS75

75

63

200

76

CI3OS115

75

63

216

114

CI3OS150

75

63

232

152

CI3OS225

75

63

264

229

CI3OS305

75

63

295

306

CI3OS380

75

63

327

381

CI3OS455

75

63

359

457

Offsets can also be supplied handed for use as side offsets, if side offsets which have ears are required, add one of the following suffixes to the product code according to its intended use.

Should offsets with projections different to the ones shown above be required please contact Rainclear technical sales for further information.

t:0844 414 22 66

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© 20 07 Ra inc le ar.

Left Facing Offset = /LE Right Facing Offset = /RE

w w w. r a i n c l e a r. c o . u k

17


SECTION 5

CAST IRON ROUND DOWNPIPES & FITTINGS• ROUND DOWNPIPE OFFSETS

RAINWATER HEADS

a

100MM ROUND OFFSET

FLUTED ROUND OUTLET h

b

c

a

b

18

Code

Diameter

A

B

C

Code

Outlet Diameter

W

P

H

CI4OS75

100

63

219

76

CI25HO1

65

298

190

210

w CI3HO1

75

298

190

210

CI4HO1

100

337

229

241

a

b

CI4OS115

100

63

235

114

CI4OS150

100

63

248

152

CI4OS225

100

63

279

229

CI4OS305

100

63

311

306

c CI4OS380

100

63

343

381

CI4OS455

100

63

375

457

w

c

b

Code

Diameter

A

B

CI25AP

65

63

343

CI3AP

75

63

343

CI4AP

100

63

343

© 20 07 Rain c le ar.

b

A

B

CI25SH

65

63

102

CI3SH

75

63

114

CI4SH

100

63

143

Code

Outlet Diameter

W

P

H

pCI25HO2

65

254

178

178

CI25HO3

65

305

254

203

p h

w

R E C TA N G U L A R 7 5 M M R O U N D O U T L E T Code

Outlet Diameter

W

P

H

CI3HO2

75

254

178

178

CI3HO3

75

305

254

203

R E C TA N G U L A R 1 0 0 M M R O U N D O U T L E T

Downpipe shoes can be used as side facing shoes, if side shoes with ears are required, add one of the following suffixes to the product code according to its intended use. Left Facing Shoe = /LE a Right Facing Shoe = /RE

b

R E C TA N G U L A R 6 5 M M R O U N D O U T L E T h

w

p

p

Diameter

w w w. r a i n c l e a r. c o . u k

w

w

w

Code

h

p

ROUND EARED SHOE a

w

p

h

ROUND ACCESS PIPE

a

h

Code

Outlet Diameter

W

P

H

CI4HO2

100

254

178

178

CI4HO3

100

305

254

203

A f u l l r a n g e o f r a i n w a t e r h e a d s a r e a v a i l a b l e t o o r d e r.

t:0844 414 22 66

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RESTORATION

w w w. r a i n c l e a r. c o . u k

t:0844 414 22 66

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C A S T I R O N S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S •

SECTION 6

S Q U A R E / R E C TA N G U L A R F R O N T / B A C K B E N D S

SQUARE DOWNPIPES SOCKET (NOMINAL)

92.5 DEGREE BEND

a b

c

Code

Dimensions A

C

D1

D2

CI33EDP

75 X 75

180

50

86

89

CI43EDP

100 X 75

205

50

111

114

CI44EDP

100 X 100

205

65

111

114

a

CI54EDP

125 X 100

230

65

136.5

140

b

Code

Dimensions A

B

C

CI33B92

75 X 75

82

83

165

CI43B92

100 X 75

82

83

165

CI44B92

100 X 100

82

95

178

CI54B92

125 X 100

82

95

178

CI64B92

150 X 100

82

95

178

d1 d2 a

a

c

d1 d2

b

CI64EDP

150 X 100

250

65

162

c

b a

165

c

b

a

112.5 DEGREE BEND

c

t

PIPE (NOMINAL)

p3/p4

a

p1/p2

Code

Dimensions P1

B

P2

P3

P4

T

CI33EDP

75 X 75

82.5

83

86

70

73

6.5 1830

p3/p4

CI43EDP

100 X 75

108

83

111

95.5

98.5

6.5 1830

p1/p2

CI44EDP

100 X 100

108

108

111

95.5

98.5

6.5 1830

CI54EDP

125 X 100

133.5 108

136.5 121

124

6.5 1830

CI64EDP

150 X 100

159

162

149

6.5 1830

20

b

t

108

146

Length

a

c

b

b

Code

Dimensions A

B

C

CI33B112

75 X 75

82

60

143

a c b

CI43B112

100 X 75

82

60

143

CI44B112

100 X 100

82

70

152

c

CI54B112

125 X 100

82

70

152

CI64B112

150 X 100

82

70

152

c

a

135 DEGREE BEND

b a b

Dimensions of rectangular pipes are given with the width as viewed from the front first, followed by the depth, front to back; eg 150mm wide x 100mm depth.

c

© 20 07 Rain c le ar.

c

Code

Dimensions A

B

C

CI33B135

75 X 75

82

48

130

CI43B135

100 X 75

82

48

130

CI44B135

100 X 100

82

51

133

CI54B135

125 X 100

82

51

133

CI64B135

150 X 100

82

51

133

If eared bends are required please contact Rainclear technical sales for further information.

w w w. r a i n c l e a r. c o . u k

t:0844 414 22 66

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• C A S T I R O N S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S S Q U A R E / R E C TA N G U L A R L E F T / R I G H T B E N D S

Code

Dimensions A

B

C

a

CI33B90

75 X 75

82

108

190

b a

CI43B90

100 X 75

82

121

203

CI44B90

100 X 100

82

121

203

b

c

b c

c

a c

c

CI64B90

b a b c

125 X 100 150 X 100

b

a

c c

146

b a

229

C

CI33B112

75 X 75

82

86

168

CI43B112

100 X 75

82

95

178

82

95

178

CI54B112

125 X 100

82

105

187

CI64B112

150 X 100

82

114

197

Code

Dimensions A

B

C

CI33J90

75 X 75

82

273

83

100 X 75

82

298

98

100 X 100

82

298

98

125 X 100

82

324

111

150 X 100

82

349

124

a CI43J90

c

CI44J90

a

b CI54J90

216

B

100 X 100

92.5 DEGREE BRANCH

b

c

Code

Dimensions A

B

C

CI33B135

75 X 75

82

73

156

CI43B135

100 X 75

82

76

158

CI44B135

100 X 100

82

76

CI54B135

125 X 100

82

CI64B135

150 X 100

82

a

CI64J90 a

a a

c

a

c a

b

112.5 DEGREE BRANCH

Code

Dimensions A

B

C

CI33J112

75 X 75

82

273

102

CI43J112

100 X 75

82

298

121

CI44J112

100 X 100

82

298

121

CI54J112

125 X 100

82

324

146

CI64J112

150 X 100

82

349

159

c b

b

a a c

a a

b

a

c

c

b

135 DEGREE BEND b

c

82

133

Dimensions A

a c

82

Code

CI44B112

a c b

c

a

112.5 DEGREE BEND a

c

CI54B90

b

c

S Q U A R E / R E C TA N G U L A R L E F T / R I G H T B R A N C H E S

92.5 DEGREE BEND

a

SECTION 6

135 DEGREE BRANCH

a a

Code c

Dimensions A

B

C

CI33J135

75 X 75

82

340

146

CI43J135

100 X 75

82

375

175

158

CI44J135

100 X 100

82

375

175

83

165

CI54J135

125 X 100

82

416

203

89

171

CI64J135

150 X 100

82

451

235

a

b c

If eared branches are required please contact Rainclear technical sales for further information.

When ordering left or right facing bends please add one of the following suffixes to the product code according to its intended use.

When ordering branches please add one of the following suffixes to the product code according to its intended use.

Right Facing Bend = /R

Left Facing Branch = /L

Left Facing Bend = /L

Right Facing Branch = /R

t:0844 414 22 66

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© 20 07 Ra inc le ar.

If eared bends are required please contact Rainclear technical sales for further information.

w w w. r a i n c l e a r. c o . u k

21


SECTION 6

C A S T I R O N S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S •

a a

75 X 75MM SQUARE PIPE OFFSETS

b

b

a

c

1 0 0 X 7 5 M M R E C TA N G U L A R P I P E O F F S E T S

112.5 DEGREE PIPE OFFSET

112.5 DEGREE PIPE OFFSET a

c b a c

c a

Code

Dimensions A

B

C

CI33OS75

75 X 75

82

286

76

CI33OS115

75 X 75

82

302

114

CI33OS150

75 X 75

82

317

152

CI33OS225

75 X 75

82

349

228

CI33OS305

75 X 75

82

381

305

CI33OS380

75 X 75

82

413

381

CI33OS455

75 X 75

82

444

457

b a c

b

ca

b

Dimensions A

B

C

CI43OS75

100 X 75

82

302

76

CI43OS115

100 X 75

82

317

114

CI43OS150

100 X 75

82

333

152

CI43OS225

100 X 75

82

365

228

CI43OS305

100 X 75

82

397

305

CI43OS380

100 X 75

82

429

381

CI43OS455

100 X 75

82

460

457

b

22

135 DEGREE PLINTH OFFSET

135 DEGREE PLINTH OFFSET

a

c

a

c

b

Code

Dimensions A

B

C

CI33PO65

75 X 75

317

63

82

b

a

Code

Dimensions A

B

C

CI43PO65

100 X 75

82

317

63

CI43PO75

100 X 75

82

330

76

CI43PO115

100 X 75

82

368

114

CI43PO150

100 X 75

82

406

152

a

CI33PO75 c b

75 X 75

82

330

76

CI33PO115

75 X 75

82

368

114

CI33PO150

75 X 75

82

406

152

c

© 20 07 Rain c le ar.

Code

c b

c

When ordering left, right or front to back facing offsets please add one of the following suffixes to the product code according to its intended use

Should offsets with projections different to the ones shown above be required please contact Rainclear technical sales for further information.

Left Facing Offset = /L Right Facing Offset = /R Front to Back = /FB

If ears are required on offsets please contact Rainclear technical sales for further information.

All front to back facing offsets are at 120 degree (not shown above) while all left or right facing offsets are at 112.5 degree (shown above).

w w w. r a i n c l e a r. c o . u k

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• C A S T I R O N S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S

SECTION 6

a

100 X 100MM SQUARE PIPE OFFSETS

b

a

c

112.5 DEGREE OFFSET

b a c

c a

Code

Dimensions A

B

C

CI44OS75

100 X 100

302

76

82

CI44OS115

100 X 100

82

317

114

CI44OS150

100 X 100

82

333

152

CI44OS225

100 X 100

82

365

228

CI44OS305

100 X 100

82

397

305

CI44OS380

100 X 100

82

429

381

CI44OS455

100 X 100

82

460

1 2 5 X 1 0 0 M M R E C TA N G U L A R P I P E O F F S E T S

b

a

c

b a c

b

c a

457

b

112.5 DEGREE OFFSET Code

Dimensions A

B

C

CI54OS75

125 X 100

82

317

76

CI54OS115

125 X 100

82

333

114

CI54OS150

125 X 100

82

349

152

CI54OS225

125 X 100

82

381

228

CI54OS305

125 X 100

82

413

305

CI54OS380

125 X 100

82

444

381

CI54OS455

125 X 100

82

476

457

b

135 DEGREE PLINTH OFFSET

135 DEGREE PLINTH OFFSET

a

c

b

Code

Dimensions A

B

C

CI44PO65

100 X 100

324

63

82

23

a

c

b

a

Code

Dimensions A

B

C

CI54PO65

125 X 100

82

324

63

CI54PO75

125 X 100

82

340

76

CI54PO115

125 X 100

82

375

114

CI54PO150

125 X 100

82

416

152

a

CI44PO75 c

b

100 X 100

82

340

76

CI44PO115

100 X 100

82

375

114

CI44PO150

100 X 100

82

416

152

c b

c

c

When ordering left, right or front to back facing offsets please add one of the following suffixes to the product code according to its intended use

Left Facing Offset = /L

Left Facing Offset = /L

Right Facing Offset = /R

Right Facing Offset = /R

Front to Back = /FB

Front to Back = /FB

All front to back facing offsets are at 120 degree (not shown above) while all left or right facing offsets are at 112.5 degree (shown above).

All front to back facing offsets are at 120 degree (not shown above) while all left or right facing offsets are at 112.5 degree (shown above).

w w w. r a i n c l e a r. c o . u k

If ears are required on offsets please contact Rainclear technical sales for further information.

t:0844 414 22 66

e : s a l e s @ r a i n c l e a r. c o . u k

© 20 07 Ra inc le ar.

When ordering left, right or front to back facing offsets please add one of the following suffixes to the product code according to its intended use


a

SECTION 6

c

C A S T I R O N S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S •

a

b

1 5 0 X 1 0 0 M M R E C TA N G U L A R P I P E O F F S E T S

b

a

c

112.5 DEGREE OFFSET

b a c

c

a

a

c

c

159

CI43SH

100 X 75

82

159

CI44SH

100 X 100

82

184

82

337

76

CI64OS115

150 X 100

82

352

114

CI54SH

125 X 100

82

184

CI64OS150

150 X 100

82

368

152

CI64SH

150 X 100

82

184

CI64OS225

150 X 100

82

400

228

CI64OS305

150 X 100

82

432

305

CI64OS380

150 X 100

82

464

381

CI64OS455

150 X 100

82

495

457

Code

Dimensions A

B

C

b

RAINWATER HEADS WITH SQUARE/RECT OUTLETS Code

CI64PO65

150 X 100

82

324

CI64PO75

150 X 100

82

CI64PO115

150 X 100

CI64PO150

150 X 100

Dimensions W

P

H

75 X 75

254

178

178

CI43HO1

100 X 75

254

178

178

CI43HO2

100 X 75

304

254

302

CI33HO1 w

h

p

CI44HO1

100 X 100

254

178

178

63

CI44HO2

100 X 100

304

254

302

340

76

CI54HO2

125 X 100

304

254

302

82

375

114

82

416

152

SQUARE TO CIRCULAR PIPE CONNECTORS

b

82

150 X 100

c

a

75 X 75

CI64OS75

w

b

CI33SH

C

135 DEGREE PLINTH OFFSET

b

B

B

a

a

Dimensions A

Dimensions A

h

c

Code

Code

b

24

© 20 07 Rain c le ar.

S Q U A R E & R E C TA N G U L A R D O W N P I P E S H O E S

Code

Dimensions A

B

C

CI33SCPC

75 X 75

83

95

108

CI43SCPC

100 X 75

83

95

108

CI44SCPC

100 X 100

83

95

108

CI54SCPC

125 X 100

83

95

108

CI64SCPC

150 X 100

83

95

108

w w w. r a i n c l e a r. c o . u k

p

Downpipe shoes can be used as side facing shoes, if side shoes with ears are required, add one of the following suffixes to the product code according to its intended use. Left Facing Shoe = /LE Right Facing Shoe = /RE When ordering left, right or front to back facing offsets please add one of the following suffixes to the product code according to its intended use. Left Facing Offset = /L Right Facing Offset = /R Front to Back = /FB All front to back facing offsets are at 120 degree (not shown above) while all left or right facing offsets are at 112.5 degree (shown above).

t:0844 414 22 66

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LISTED

w w w. r a i n c l e a r. c o . u k

t:0844 414 22 66

e : s a l e s @ r a i n c l e a r. c o . u k


C A S T I R O N R A I N W AT E R I N S TA L L AT I O N • Gutters

Downpipes

Fall

Fixing

A fall of 1:600 to 1:350 (maximum) should be allowed

Pipes are fixed back to the wall at approximate 1.83mtr

f o r, h o w e v e r g u t t e r s m a y b e l a i d l e v e l i f t h i s f a l l

centres through either integral ears on the pipe or

cannot be obtained.

by earbelts or holderbats. It is recommended that the fixing should penetrate at least 50mm into the

Measurements

structure. Drive nails or screws, rawlplugs and washers

All products are manufactured to traditional imperial

should be used to securely fix pipes. Preformed holes

sizes to assist when matching existing gutters. Original

i n d o w n p i p e e a r s a r e a p p r o x i m a t e 8 m m i n d i a m e t e r.

fixing holes may be used to save time and to prevent

A spacer bobbin may be used to pack out the downpipe

damage to buildings.

giving a 32mm gap for ease of maintenance on pipes up to 75mm. Due to the weight of hopper heads,

Fixing

these should only be fixed using screws, rawlplugs

Gutters should be fixed at 900mm centres on brackets. 26

and washers.

Where ogee or moulded profiles are being fitted, you may directly fix to the structure via the rear of the

Jointing

gutter using 30mm x 16 gauge zinc plated screws.

Joints between downpipe lengths are generally not

Angles and outlets should be supported with additional

completely sealed. These should simply be secured

brackets. Hopper heads or outlets should be fixed first

with 25mm lead slips to prevent lateral movement.

f o l l o w e d b y a l e n g t h o f g u t t e r. F o r s l a t e d r o o f s t h e

These slips should be knocked down into the

gutter may be placed with the centre line under the tile

gap between pipe and socket until they are no

drip edge, pantile roofs however should be set slightly

longer visible.

further out. When fixing through the back of gutters, screws should be tensioned evenly to prevent gutter

Painting & Finish

damage.

A red oxide transit primer or black semi-gloss factory applied pre painted finish is available. The factory

Jointing

applied finish has an average thickness of 100mu.

Gutter joints are sealed by use of either the

Š 20 07 Rain c le ar.

h y d r o s t r i p TM s e a l i n g s y s t e m f o r h a l f r o u n d g u t t e r s , or by suitable silicone sealant and M6 x 25mm zinc plated nuts, bolts and washers.

w w w. r a i n c l e a r. c o . u k

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• C A S T I R O N R A I N W AT E R I N S TA L L AT I O N A N D M A I N T E N A N C E Primed

Care & Maintenance

One coat of red oxide primer is applied to all goods

Regularly clean out hopper heads and outlets and

for protection against corrosion during transit and for

ensure that all joints and fixings are secure. This

s h o r t t e r m u n d e r c o v e r s t o r a g e o n l y. We r e c o m m e n d

should be completed every six months. Do not

that any visible rust spots are rubbed down and re

place ladders against the gutter when carrying out

primed and a further primer coat then applied. A

maintenance. Cast iron is inherently durable and

suitable anti-rust undercoat and 2 top coats should

regular maintenance should provide a system that lasts

then be applied as a final finish. The gutter system

40 years or more.

should be installed after the 1st top coat has been applied. The final top coat should then be applied after

A well maintained painted system should be expected

installation is complete. All exposed / cut surfaces

to last 5 to 7 years, before requiring repainting. This

must be treated in the above way to prevent rusting and

is dependent upon geographical location, rainfall and

it is advisable to paint within collars and pipe ends to

atmospheric conditions.

prevent rust staining. When cleaning, adjacent materials care should be taken

Pre Painted

to protect the cast iron from aggressive acids

A factory applied 3-coat black semi-gloss finish is

27

or alkalis.

provided. An initial red oxide primer coat is followed by 2 black semi-gloss top coats. This finish is applied to all surfaces and then each length or fitting is packed individually to prevent paint damage. An average thickness of between 75 and 100mu is applied to all cast iron rainwater pre painted products. Design Service Using dedicated design software we are able to calculate the most appropriate system of gutters and downpipes required, considering the following: Size and flow rates of gutters and pipes Š 20 07 Ra inc le ar.

Geographical rainfall Number and size of outlets Catchment area

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TITLE OF THE PAGE HERE• ALUMINIUM RAINWATER PRODUCT OVERVIEW Heritage aluminium systems are available in a full range of profiles, half round, beaded half round, victorian ogee and moulded ogee to fit either square or circular downpipes. All gutters are supplied in 1830mm lengths and are provided with holes that allow nut, bolt and silicone fixing. Gutters are gravity diecast and fittings are pressure cast using commercial LM2 and LM6 aluminium giving a nominal thickness of 4mm. Both lengths and fittings are cast using modern techniques, but the surface appearance retains its textured finish in keeping with traditional buildings. A tolerance of plus or minus 6.5mm per length ensures straightness. 28

A choice of 16 standard RAL colours are available with all other RAL / BS colours available to o r d e r. A l l p o w d e r c o a t e d s y s t e m s u n d e r g o a s e r i e s o f p r e - t r e a t m e n t s b e f o r e a p p l i c a t i o n o f t h e e l e c t r o - s t a t i c a l l y a p p l i e d p o w d e r, t h e m a t e r i a l s a r e t h e n b a k e d t o e n s u r e t h e p o w d e r b o n d s w i t h t h e surface to provide a hardwearing and long lasting finish. The heritage range has been specifically designed to compliment traditional buildings and will provide the following benefits: •Lightweight, easy to handle and install •Extremely strong and durable •Powder coated system provides excellent anti corrosion properties

© 20 07 Rain c le ar.

•Requires minimum maintenance

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LIGHTWEIGHT

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SECTION 7

ALUMINIUM HALF ROUND GUTTERS & FITTINGS• HALF ROUND GUTTER

a

c

Code b c

a b

Diameter(A) B

C

Length

Weight(kg)

AL4HRG

108

47

47

1830

2.6

AL45HRG

121

52

47

1830

4.0

AL5HRG

133

56

47

1830

4.0

HALF ROUND STOP END SOCKET OUTLETS a

65MM ROUND SOCKET OUTLET

b

c

H A L F R O U N D FA S C I A B R A C K E T c d

b

c d

c

30

d

a

a b

Diameter

A

B

C

D

AL4HRFB

108

108

65

38

38

AL45HRFB

121

121

70

38

41

AL5HRFB

133

133

87

38

47

c d

d b

a

a

H A L F R O U N D S T O P E N cD

b a b

b

c

a b

Code

Diameter

A

INT/EXT

AL4HRE1

108

51

EXT

AL45HRE1

121

51

EXT

AL5HRE1

133

51

EXT

AL4HRE2

108

45

INT

AL45HRE2

121

45

INT

AL5HRE2

133

45

INT

© 20 07 Rain c le ar.

d

C

AL4SOCO1

108

125

61

47

AL45SOCO1

121

125

61

47

AL5SOCO1

133

125

61

47

Code

Diameter

A

B

C

AL5SOCO2

133

125

61

47

a

a d

B

HALF ROUND STOP END SPIGOT OUTLETS

c c

A

b

c

b

c

d

Code

Diameter

75MM ROUND SOCKET OUTLET

a

a

Code

a

f

b

c

a

65MM ROUND SPIGOT OUTLET

b

f

b

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Code

Diameter

A

B

F

AL4SPO1

108

172

64

50

AL45SPO1

121

172

64

50

AL5SPO1

133

172

64

50

75MM ROUND SPIGOT OUTLET

a

Code

Diameter

A

B

C

AL5SPO2

133

172

64

50

b

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•ALUMINIUM HALF ROUND GUTTERS & FITTINGS c

a

HALF ROUND UNION CLIP

b

a

Code

Diameter

A

B

AL4HRU

108

98

49

AL45HRU

121

98

49

AL5HRU

133

98

49

HALF ROUND RUNNING OUTLETS b

75 X 75MM SQUARE OUTLET c

a

b

HALF ROUND RUNNING OUTLETS

SECTION 7

Code

Diameter

A

B

C

AL4HRSO1

108

148

121

47

AL45HRSO1

121

148

121

47

AL5HRSO1

133

148

121

47

65MM ROUND OUTLET c

a

b

Code

Diameter

A

B

C

AL4HRRO1

108

148

121

47

AL45HRRO1

121

148

121

47

AL5HRRO1

133

148

121

47

31

75MM ROUND OUTLET c

a

b

Code

Diameter

A

B

C

AL4HRRO2

108

148

121

47

AL45HRRO2

121

148

121

47

AL5HRRO2

133

148

121

47

100MM ROUND OUTLET c

a

Diameter

A

B

C

AL5HRRO3

133

148

121

47

© 20 07 Ra inc le ar.

Code

b

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ALUMINIUM HALF ROUND GUTTERS & FITTINGS•

SECTION 7

HALF ROUND EXTERNAL ANGLES

HALF ROUND INTERNAL ANGLES b

a c

90 DEGREE ANGLE

b

90 DEGREE ANGLE a

Code

Diameter

A

B

C

Code

Diameter

A

B

C

AL4HR90E

108

27

77

47

AL4HR90I

108

132

183

47

AL45HR90E

121

27

77

47

AL45HR90I

121

146

197

47

AL5HR90E

133

27

77

47

AL5HR90I

133

157

210

47

c

135 DEGREE ANGLE c

a

a b

Code

Diameter

A

B

C

Code

Diameter

A

B

C

AL4HR135E

108

27

77

47

AL4HR135I

108

70

120

47

AL45HR135E

121

27

77

47

AL45HR135I

121

70

120

47

AL5HR135E

133

27

77

47

AL5HR135I

133

70

120

47

c

© 20 07 Rain c le ar.

32

135 DEGREE ANGLE

b

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•ALUMINIUM MOULDED GUTTERS & FITTINGS

c

MOULDED GUTTER

a a

d

c

b

a

d a

c d

b

d

f

b

c a

b

F

Length Weight(kg)

a

AL43MGT

108

76

50

1830

AL54MGT

139

102

50

AL64MGT

162

102

50

a

a

b

c

Code

Width

A

INT/EXT

4.0

AL43MGE3

108

50

EXT

1830

5.4

AL54MGE3

139

50

EXT

1830

6.6

AL64MGE4

162

50

INT

a b

Width

A

B

C

D

a

AL43MGFB 108

108

92

38

AL54MGFB 139

139

121

AL64MGFB 162

162

122

Code

Width

MOULDED UNION CLIP

b

Code

Width

A

B

29

AL43MGU

108

98

49

38

38

AL54MGU

139

98

49

38

38

AL64MGU

162

98

49

MOULDED RIGHT HAND INT / EXT STOP END

a

a

M O U L D E D FA S C I A B R A C K E T Code

b

d

a

b

c d

c d

b

d

c

Width(A) B

b

a

MOULDED LEFT HAND INT / EXT STOP END

f

Code

SECTION 8

A

INT/EXT

AL54MGE2 139

50

INT

AL43MGE2 108

50

INT

AL64MGE1 162

50

EXT

a

33

Spigot on 162 x 102mm (6x4) moulded profile is right handed.

© 20 07 Ra inc le ar.

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ALUMINIUM MOULDED GUTTERS & FITTINGS•

SECTION 8

MOULDED ROUND RUNNING OUTLETS

M O U L D E D S Q U A R E & R E C TA N G U L A R R U N N I N G O U T L E T S

65MM ROUND OUTLET f

a

f

b

f

a

Code

Width

A

B

F

AL43MGRO1

108

190

120

50

AL54MGRO1 b

139

190

120

50

AL64MGRO1

162

190

120

50

75 X 75MM SQUARE OUTLET a

f

a

b

b

Code

Width

A

B

F

AL43MGSO1

108

190

120

50

AL54MGSO1

139

190

120

50

AL64MGSO1

162

190

120

50

100 X 100MM SQUARE OUTLET

75MM ROUND OUTLET f

a

34

f

b

a

Code

Width

A

B

F

AL43MGRO2

108

190

120

50

AL54MGRO2 b

139

190

120

50

AL64MGRO2

162

190

120

50

f

a

f

f

Width

A

B

F

AL54MGRO3

139

190

120

50

AL64MGRO3 b

162

190

120

50

a

b

Code

Width

A

B

F

AL54MGSO3

139

190

120

50

AL64MGSO3

162

190

120

50

1 0 0 X 7 5 M M R E C TA N G U L A R O U T L E T a

f

b

a

b

Code

Width

A

B

F

AL43MGSO2

108

190

120

50

AL54MGSO2

139

190

120

50

AL64MGSO2

162

190

120

50

© 20 07 Rain c le ar.

b

Code

a

f

b

100MM ROUND OUTLET f

a

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•ALUMINIUM MOULDED GUTTERS & FITTINGS MOULDED EXTERNAL ANGLES a b

f f b

Code

Width

A

B

F

AL43MG90E

108

25

75

50

AL54MG90E

139

25

75

50

AL64MG90E

MOULDED INTERNAL ANGLES a

90 DEGREE ANGLE

a

162

25

75

50

SECTION 8

f

90 DEGREE ANGLE

b

a

f

a

b

f

Code

Width

A

B

F

AL43MG90I

108

127

183

50

AL54MG90I

139

158

215

50

AL64MG90I

162

185

238

50

b

135 DEGREE ANGLE

a b

135 DEGREE ANGLE

f a f b

a

Code

Width

A

B

F

AL43MG135E

108

25

75

AL54MG135E

139

25

AL64MG135E

162

25

f

Code

Width

A

B

F

50

AL43MG135I

108

62

120

50

75

50

AL54MG135I

139

79

130

50

75

50

AL64MG135I

162

90

144

50

b

35

© 20 07 Ra inc le ar.

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SECTION 9

ALUMINIUM OGEE GUTTERS & FITTINGS• OGEE RUNNING OUTLETS

OGEE GUTTER f

a

c

a

d

b

c

f

a

c d

d

b

a

a

b

Width(A)

B

F

Length Weight(kg)

AL4VG

108

54

47

1830

2.6

AL45VG

121

60

47

1830

4.0

AL5VG

133

68

47

1830

4.0

c

c

a

b

b

c d

c d

a

a

d

d

a

a

O G E E FA S C I A B R A C K E T Code

b c

b

65MM ROUND OUTLET

Code

Width

A

B

C

AL4VRO1 b

108

194

121

47

AL45VRO1

121

194

121

47

AL5VRO1

133

194

121

47

Width

A

B

C

D

AL4VFB

108

108

80

38

32

AL45VFB

121

121

82

38

38

AL5VFB

133

133

93

38

38

c

c

a

Code

b

a

Width

A

B

C

AL45VRO2

121

194

121

47

AL5VRO2 b

133

194

121

47

b

c d

a

a b

a

OGEE LEFT HAND INT STOP END Code

Width

A

INT/EXT

AL4VE2

108

45

INT

AL45VE2

121

45

INT

AL5VE2

133

45

INT

OGEE STOP END OUTLETS c

c

a

b

OGEE RIGHT HAND EXT STOP END

a

©2 007 Rai nc le ar.

a

75MM ROUND OUTLET

b

c 36

Code

b

a

Code

Width

A

INT/EXT

AL4VE1

108

51

EXT

AL45VE1

121

51

EXT

AL5VE1

133

51

EXT

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a

65MM ROUND SOCKET OUTLET

Code

Width

A

B

C

b AL4VSOCO1

108

126

64

47

AL45VSOCO1 121

126

64

47

AL5VSOCO1

126

64

47

75MM ROUND SOCKET OUTLET

c

a

b

133

a

Code

Width

A

B

F

AL5VSOCO2 b

133

126

64

47

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•ALUMINIUM OGEE GUTTERS & FITTINGS OGEE STOP END OUTLETS c

OGEE EXTERNAL ANGLES a

c

a

O G E Ea6 5 M M R O U N D S P I G OT O U T L E T Code

b

Width

c

c

b

90 DEGREE ANGLE

a b

A

B

C

Code

Width

A

B

C

AL4VSPO1 b 108

172

64

50

AL4V90E

108

25

75

47

AL45VSPO1 121

172

64

50

AL45V90E

121

25

75

47

AL5VSPO1

172

64

50

AL5V90E

133

25

75

47

133

a c

135 DEGREE ANGLE

c

b

a

O G E E 7 5 M M R O U N D S P I G OT O U T L E T c

c

a

Code

a

AL5VSPO2 b

Width

A

B

C

133

172

64

50

b

Code

Width

A

B

C

AL4V135E

108

25

75

47

AL45V135E

121

25

75

47

AL5V135E

133

25

75

47

b

b a

OGEE UNION CLIP

a

37

OGEE INTERNAL ANGLES b

b

SECTION 9

90 DEGREE ANGLE

c

a

Code

Width

A

B

C

Code

Width

A

B

AL4V90I

108

133

184

47

AL4VU

108

98

49

AL45V90I

121

146

197

47

AL45VU

121

98

49

AL5V90I

133

159

210

47

AL5VU

133

98

49

c

b

135 DEGREE ANGLE

b a

a

c

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Width

A

B

C

AL4V135I

108

70

121

47

AL45V135I

121

75

126

47

AL5V135I

133

80

134

47

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© 200 7 Ra inc l e ar.

c

Code


ALUMINIUM BEADED GUTTERS & FITTINGS•

SECTION 10

BEADED GUTTER a b c

a

BEADED STOP END

a

Code

Diameter

A

INT/EXT

3.0

AL45BGE1

131

51

EXT

3.0

AL5BGE1

143

51

EXT

AL45BGE2

131

45

INT

AL5BGE2

143

45

INT

Code

Diameter(A) B

C Length Weight (kg)

AL45BG

131

52

55 1830

AL5BG

143

56

55 1830

b

c d

a b

c d

c d

a

a b

b

c c 38

d

d

Code

Diameter

A

B

C

D

AL45BGFB

131

131

75

38

35

AL5BGFB

143

143

79

38

a

90 DEGREE ANGLE b

a

36

b c

c d b

a

a

Diameter

A

B

C

AL45BG90A

131

192

62

55

AL5BG90A

143

192

62

55

135 DEGREE ANGLE c

a

d

BEADED RUNNING OUTLETS

Code

b

c

63MM ROUND OUTLET

a bb

Code

Diameter

A

B

C

AL45BGRO1

131

213

160

55

AL5BGRO1

143

213

160

55

75MM ROUND OUTLET c

a

© 20 07 Rain c le ar.

BEADED GUTTER ANGLES

b

b c

d

a

a

B E A D E D FA S C I A B R A C K E T

b

Code

Diameter

A

B

C

AL45BGRO2

131

213

160

55

AL5BGRO2

143

213

160

55

w w w. r a i n c l e a r. c o . u k

a a c b

b

Code

Diameter

A

B

C

AL45BG135A

131

192

62

55

AL5BG135A

143

192

62

55

Please note a 113 x 75mm beaded deeprun system is also available. Please contact Rainclear technical sales for further information.

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S U S TA I N A B I L I T Y

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SECTION 11

ALUMINIUM ROUND DOWNPIPES & FITTINGS• ROUND DOWNPIPES

ROUND DOWNPIPE BENDS

a

SOCKET (NOMINAL)

a

90 DEGREE BEND

c

d

Code

Diameter

A

C

D

AL25REDP

65

144

65

73.5 - 70

a

AL3REDP

a

75

160

71

88.5 - 81.5

c

AL4REDP

100

187

90

111.5 - 108

b

a

b

Code

B

P1

P2

T

AL25REDP

89

63

60.5

1.22

AL3REDP

95

76.5

74

1.22

AL4REDP

90

102

98.5

1.6

p1 t

All circular sockets are interference fit with the exception of 152mm which are factory welded. Sockets will be supplied loose for site fitting.

Code

Diameter

A

B

C

AL25B90

63

89

21

140

AL3B90

76

95

15

146

AL4B90

102

90

80

159

c

PIPE (NOMINAL)

a

p2

p1

ba

b t

p2

c

a

b

d

40

b

112.5 DEGREE BEND

c a

c

ba b

a

c

b

Code

Diameter

A

B

C

AL25B112

63

89

32

110

AL3B112

76

95

26

120

AL4B112

102

90

43

110

c

a b a b c

Add suffix 1m, 2m or 3m to denote pipe length.

135 DEGREE BEND

c

Diameter

A

B

C

AL25B135

63

89

41

107

AL3B135

76

95

35

120

AL4B135

102

90

43

110

©2 007 Rai nc le ar.

c

Code

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•ALUMINIUM ROUND DOWNPIPES & FITTINGS ROUND DOWNPIPE BRANCHES

ROUND FIXED OFFSETS

a

a

92.5 DEGREE BRANCH b a

a

c ab

a

Diameter

A

B

C

AL25J90

63

70

200

79

AL3J90

76

70

220

85

AL4J90

102

90

240

108

b

c a

a

b

b

c

a

112.5 DEGREE BRANCH

a

a a b

Code

c

c

a

a

b

b

c

a

a

Code

Diameter

A

B

C

AL25J112

63

70

200

79

AL3J112

76

70

220

85

AL4J112

102

65

265

108

b

b

135 DEGREE BRANCH a c a

b c

Code

Diameter

A

B

C

AL25J135

63

70

200

79

AL3J135

76

70

220

85

AL4J135

102

90

300

180

Code

Diameter

A

B

C

AL25OS75

63

70

184

76

AL25OS115

63

70

200

114

AL25OS150

63

70

215

152

AL25OS225

63

70

247

228

AL25OS305

63

70

279

304

AL25OS380

63

70

310

381

AL25OS455

63

70

342

457

76MM ROUND OFFSET

c

a b

63MM ROUND OFFSET

41

ca

c a

SECTION 11

c a

b

Code

Diameter

A

B

C

AL3OS75

76

70

187

76

AL3OS115

76

70

203

114

AL3OS150

76

70

218

152

AL3OS225

76

70

250

228

AL3OS305

76

70

282

304

AL3OS380

76

70

313

381

AL3OS455

76

70

345

457

All branches are available with variable diameter side connections. Should offsets with projections different to the ones shown be required please contact Rainclear technical sales for further information. c © 200 7 Ra inc l e ar.

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SECTION 11

ALUMINIUM ROUND DOWNPIPES & FITTINGS• a

b

ROUND FIXED OFFSETS

R O U N D T W O PA R T A D J U S TA B L E O F F S E T S

c a

a

b

c a

b

100MM ROUND OFFSET Code

Diameter

A

B

C

AL4OS75

102

69

205

76

AL4OS115

102

69

221

114

AL4OS150

102

69

236

152

AL4OS225

102

69

268

228

AL4OS305

102

69

300

304

AL4OS380

102

69

331

381

AL4OS455

102

69

363

457

63MM ROUND OFFSET b

c

a

b

Diameter

A

B

C

AL25TP225

63

70

247

229

AL25TP380

63

70

310

381

AL25TP455

63

70

342

457

AL25TP685

63

70

436

685

AL25TP915

63

70

529

914

c

76MM ROUND OFFSET

a

42 c

Code

b

c

Code

Diameter

A

B

C

AL3TP225

76

70

250

229

AL3TP380

76

70

313

381

AL3TP455

76

70

345

457

AL3TP685

76

70

438

685

AL3TP915

76

70

534

914

© 20 07 Rain c le ar.

Should offsets with projections different to the ones shown be required please contact Rainclear technical sales for further information.

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•ALUMINIUM ROUND DOWNPIPES & FITTINGS ROUND ACCESS PIPE a

a

b

b

Code

Diameter

A

B

AL25AP

63

70

200

AL3AP

76

70

220

AL4AP

102

90

240

RAINWATER HEADS h

w

w w

p

w

h

Code

Outlet Diameter

W

P

H

AL25HO1

63

194

168

184

AL3HO1

76

194

168

184

AL4HO1

102

194

168

184

p

w

p

FLUTED

h

h

w

hp

ROUND EARED SHOE

a

R E C TA N G U L A R

w

b

a

b

Code

Diameter

A

B

AL25SH

63

55

105

AL3SH

76

64

112

AL4SH

102

69

135

SECTION 11

p

h

w p

Code

Outlet Diameter

W

P

H

AL25HO2

63

258

190

178

AL3HO2

76

258

190

178

AL4HO2

102

258

190

178

43

O R N A M E N TA L ROUND PIPE SOCKET

h

a b

c d

Code

Diameter

A

B

C

D

AL25ES

63

144

89

65

73.5 - 70

AL3ES

76

160

95

71

86.5 - 81

AL4ES

102

187

90

90

111.5 - 108

h w

w p

Code

Outlet Diameter

W

P

H

AL25HO3

63

410

186

178

AL3HO3

76

410

186

178

AL4HO3

102

410

186

178

p

© 20 07 Ra inc le ar.

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SECTION 11

ALUMINIUM ROUND DOWNPIPE CLIPS• ROUND DOWNPIPE CLIPS

b a

S TA N D A R D B A S E

b a

c

c c

b a c

b a

c

44

Code

Diameter

A

B

C

AL25STPC

63

127

95

65

AL3STPC

76

140

108

71

AL4STPC

102

165

133

90

c

SMALL BASE Code

Diameter

A

B

C

AL25SBPC

63

87

47

74

AL3SBPC

76

87

47

80

AL4SBPC

102

87

47

92

EXTENDED BASE

b a c

Code

Diameter

A

B

C

AL25EBPC

63

-

-

279

AL3EBPC

76

-

-

285

AL4EBPC

102

-

-

304

c

b a

©2 007 Rai nc le ar.

c

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• A L U M I N I U M S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S SQUARE DOWNPIPES

SECTION 12

S Q U A R E & R E C TA N G U L A R B E N D S

a

SOCKET

c

a

d c

(NOMINAL)

Code

Dimensions A

C

D

AL33EDP

75 X 75

52

82

162

AL43EDP

100 X 75

191

54

82

AL44EDP

100 X 100

191

67

82

92.5 DEGREE BEND

a b a b

a b

c

Code

Dimensions A

B

C

AL33B92

75 X 75

82

67

137

AL43B92

100 X 75

82

80

150

AL44B92

100 X 100

82

81

151

a

d

PIPE (NOMINAL)

a

b

t

p1 p2

p1

Code

Dimensions B

P1

P2

T

AL33EDP

75 X 75

89

72 X 72

68 X 68

2.0

AL43EDP

100 X 75

95

102 X 76

98 X 72

2.0

AL44EDP

100 X 100

90

102 X 102

97 X 97

2.5

112.5

b

t p2

c

c

a

b

a b

DEGREE BEND

a b

c

c a

c

Code

Dimensions A

B

C

AL33B112

75 X 75

82

57

127

AL43B112

100 X 75

82

66

136

AL44B112

100 X 100

82

66

136

b a b

45

135 DEGREE BEND

a b

c

c

c

Code

Dimensions A

B

C

AL33B135

75 X 75

82

47

117

AL43B135

100 X 75

82

58

128

AL44B135

100 X 100

82

53

123

When ordering left or right facing bends please add one of the following suffixes to the product code according to its intended use

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© 200 7 Ra inc l e ar.

Right Facing Bend = /R Left Facing Bend = /L Front to Back Bend = /FB


A L U M I N I U M S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S •

SECTION 12

S Q U A R E & R E C TA N G U L A R R I G H T / L E F T B R A N C H E S

SQUARE DOWNPIPE CLIPS b

92.5 DEGREE BRANCH Code

Dimensions A

B

C

AL33J90

75 X 75

82

230

85

AL43J90

100 X 75

82

230

85

c

b

b a a

c

AL44J90

100 X 100

a

a

aa

c

Code

b

a

bb

46

a c

ac a

c

a

230

a c

85

c

112.5

DEGREE BRANCH

Dimensions A

B

C

AL33J112

75 X 75

82

248

118

AL43J112

100 X 75

82

248

AL44J112

100 X 100

82

248

B

C

AL33STPC

75 X 75

130

160

52

AL43STPC

100 X 75

160

190

54

AL44STPC

100 X 100

160

190

67

c

SMALL BASE

b

c

Code

Dimensions A

B

C

AL33SBPC

75 X 75

84

47

78

118

AL43SBPC

100 X 75

84

47

80

118

AL44SBPC

100 X 100

84

47

94

135 DEGREE BRANCH

a a

c

Code c

Dimensions A

c

b

c

b

Code

a

c

b

a

a b

b

a

82

S TA N D A R D B A S E

a

a

Dimensions A

B

a

EXTENDED BASE

c

C

a b

c

Code

Dimensions A

B

C

AL33EBPC

75 X 75

-

-

290 MAX

AL33J135

75 X 75

82

310

190

AL43J135

100 X 75

82

310

190

AL43EBPC

100 X 75

-

-

292MAX

AL44J135

100 X 100

82

310

190

AL44EBPC

100 X 100

-

-

305MAX

c

When ordering branches please add one of the following suffixes to the product code according to its intended use

© 20 07 Rain c le ar.

Left Facing Branch = /L Right Facing Branch = /R

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DURABILITY

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SECTION 12

A L U M I N I U M S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S • 75 X 75MM SQUARE PIPE OFFSETS

a

1 0 0 X 7 5 M M R E C TA N G U L A R P I P E O F F S E T S a

FIXED SQUARE OFFSET

F I X E D R E C TA N G U L A R O F F S E T

b

b

Code

Dimensions A

B

C

AL33OS75

75 X 75

220

76

a

Code

Dimensions A

B

C

AL43OS75

100 X 75

220

76

a

82

b

c

c

b

TWO PART SQUARE OFFSET

a c

b a

c

b

Code

Dimensions A

B

C

AL33OS305

75 X 75

310

305

82

AL33OS525

75 X 75

82

390

533

AL33OS750

75 X 75

82

470

762

a

c

a

b

b

c

82

T W O PA R T R E C TA N G U L A R O F F S E T Code

Dimensions A

B

C

AL43OS305

100 X 75

82

310

305

AL43OS525

100 X 75

82

390

533

AL43OS750

100 X 75

82

470

762

c

48 c

100 X 100MM SQUARE PIPE OFFSETS

When ordering offsets that are required to face left or right please add one of the following suffixes to the product code according to its intended use, otherwise leave blank for standard front to back offset. Left Facing Offset = /L Right Facing Offset = /R

a b

a

b

FIXED SQUARE OFFSET Code

Dimensions A

B

C

AL44OS75

100 X 100

220

76

82

c

TWO PART SQUARE OFFSET

c a a

b b ©2 007 Rai nc le ar.

c

Code

Dimensions A

B

C

AL44OS305

100 X 100

82

345

305

AL44OS525

100 X 100

82

439

533

AL44OS750

100 X 100

82

534

762

c

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• A L U M I N I U M S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S S Q U A R E & R E C TA N G U L A R A C C E S S P I P E a

c

b a

c

Code

Dimensions A

B

C

AL33AP

75 X 75

82

266

153

AL43AP

100 X 75

82

266

153

AL44AP

100 X 100

82

266

153

SECTION 12

RAINWATER HEADS WITH SQUARE/RECT OUTLETS

h

Code

Outlet Dimensions

W

P

H

AL33HO1

75 hX 75

258

190

178

AL43HO1

100 X 75

258

190

178

AL44HO1

100 X 100

258

190

178

w

w

p

p

b a

S Q U A R E & R E C TA N G U L A R D O W N P I P E S H O E

O R N A M E N TA L

b a b

Code

Dimensions A

B

AL33SH

75 X 75

82

106

AL43SH

100 X 75

82

106

AL44SH

100 X 100

82

148

h

h w

w p

p

Code

Outlet Dimensions

W

P

H

AL33HO2

75 X 75

410

186

178

AL43HO2

100 X 75

410

186

178

AL44HO2

100 X 100

410

186

178

49

S Q U A R E & R E C TA N G U L A R P I P E S O C K E T a

c b

Code

Dimensions A

B

C

AL33ES

75 X 75

162

52

91

AL43ES

100 X 75

191

54

121

AL44ES

100 X 100

191

67

121

When ordering left or right facing shoes please add one of the following suffixes to the product code according to its intended use

w w w. r a i n c l e a r. c o . u k

© 200 7 Ra inc l e ar.

Right Facing Bend = /R Left Facing Bend = /L

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A L U M I N I U M R A I N W AT E R I N S TA L L AT I O N • Gutters

Jointing Cast aluminium gutters are jointed by M6 dome head

Fall A fall of 1:600 to 1:350 (maximum) should be allowed f o r, h o w e v e r g u t t e r s m a y b e l a i d l e v e l i f t h i s f a l l cannot be obtained.

modulus silicone sealant. Joints must be thoroughly cleaned and mill finish gutters should be primed (Dow Corning 1200, Feb Primer No.5). Apply sufficient silicone sealant to socket so that when fixed with

Fixing Fix brackets just below roof edge, thus allowing the gutter to be fixed centrally along the length. Use 12 x 38mm round head zinc plated or sheradized roundhead

aluminium nut and screw some excess is produced on the joint. A minimum 3mm thickness should be applied on all joints and around holes.

screws and washers for fixing fascia brackets, these

Any screws used in the sole should be tightened first;

should be countersunk screws for rafter brackets.

do not over tighten screws and ensure that any surplus

Gutters should be fixed at 900mm centres on brackets. 50

aluminium screws, nuts and washers and a suitable low

sealant is cleaned off.

Angles and outlets should be supported with additional brackets. Hopper heads or outlets should be fixed first, f o l l o w e d b y a l e n g t h o f g u t t e r. F o r s l a t e d r o o f s t h e gutter may be placed with the centre line under the tile drip edge, pantile roofs however should be set slightly further out. When fixing through the back of gutters, screws should be tensioned evenly to prevent gutter damage. Ogee, Moulded and No. 46 profiles can be directly fixed to fascia boards through the rear of the gutter and at recommended 600mm centres. Cast No.46 gutter must be fixed with the sole of the gutter level, this can be achieved by placing a batten between gutter and fascia board or by using the supplied fixing support

Š 20 07 Rain c le ar.

bracket at a minimum 2 no per length. When using fixing slots at the rear of gutters, always ensure screws are placed centrally to allow for thermal movement.

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• A L U M I N I U M R A I N W AT E R I N S TA L L AT I O N A N D M A I N T E N A N C E Downpipes

Design Service Using dedicated design software we are able to

Fixing

calculate the most appropriate system of gutters

Pipes are fixed back to the wall at 2mt centres

and downpipes required, considering the following:

through pipe sockets using No.12 x 50mm roundhead screws. On walls that accommodate rawlplugs, a washer

Size and flow rates of gutters and pipes

should be used beneath screw head. Large holes are

Geographical rainfall

provided to allow fixing with drive in nails or 6mm expanding bolts.

Number and size of outlets Catchment area

Jointing Sockets are provided separately from pipes, these

Care & Maintenance

must initially be tapped onto plain end pipes with a

Regularly clean out hopper heads and outlets

protective wood block to create a socketed pipe.

and ensure that all joints and fixings are secure.

A light application of silicone sealant should be

This should be completed every six months.

provided between socket and pipe to provide a

Do not place ladders against the gutter when

completely watertight joint.

carrying out maintenance.

A 4mm gap should be left between the top pipe

Mill Finish Goods

and flange of the lower socket to allow for thermal movement. All pipe and socket joints should then be sealed with a low modulus silicone sealant.

Mill finish goods will develop a natural grey aluminium o x i d e c o a t i n g w h i c h f o r m s a p r o t e c t i v e l a y e r, preventing further oxidization.

On Site Painting For all mill finish products firstly degrease with w h i t e s p i r i t a n d c l e a n t h o r o u g h l y. P r i m e w i t h a z i n c phosphate or similar aluminium primer and apply two full top coats of gloss paint. Undercoating is not required.

51

Polyester Powder Coated Clean polyester powder coated surfaces by washing down with a warm detergent solution. Never use harsh chemicals or abrasive materials. In aggressive industrial or marine environments this cleaning should be carried out every three months. Š 20 07 Ra inc le ar.

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P O LY E S T E R P O W D E R C O AT E D C O LO U R O P T I O N S • The standard range shown comprises of 16 standard colours to compliment traditional and contemporary

RAL 1011m Brown Beige

RAL 3005m Wine Red

RAL 1013m Pearl White

RAL 6005m Moss Green

RAL 2002m Vermillion

RAL 7038m Agate Grey

RAL 5003m Sapphire Blue

RAL 8019m Grey Brown

RAL 1021m C a d m i u m Ye l l o w

RAL 6018m Ye l l o w G r e e n

RAL 3003m Ruby Red

RAL 8017m Chocolate Brown

RAL 5010m Flower Blue

RAL 9016m White

RAL 7024m Graphite Grey

RAL 9017m Black

building applications. All other BS or RAL colours can be s u p p l i e d a s s p e c i a l o r d e r. The polyester powder coating process complies with the requirements of BS6496: 1984 The aluminium undergoes several pre-treatment processes before the application of the powder coat. Once the electrostatically applied powder has been received by the goods these are ‘baked’ using a controlled process to ensure full bonding. This finish and resulting performance greatly exceeds site painting. 52

Delivery Goods are then shrink wrapped in polythene prior to

© 20 07 Rain c le ar.

dispatch to offer further protection.

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S p e c i f y u s u s i n g N B S P l u s a t w w w. n b s p l u s . c o . u k As well as in this comprehensive technical guide, our range of products can be s p e c i f i e d u s i n g t h e N B S p l u s w e b s i t e u s i n g ‘ d r a g a n d d r o p’ f u n c t i o n a l i t y. The benefits to specifiers are listed below: Yo u c a n b e s u r e t h a t w h a t y o u a r e s p e c i f y i n g i s a c c u r a t e a n d suitable for the purpose intended. Accurate specification also reduces the likelihood of the chosen products being substituted for other products. Yo u c a n s a v e t i m e w i t h o u t c o m p r o m i s i n g q u a l i t y, a s i n m a n y N B S P l u s e n t r i e s a l l the information required to specify is available within the page, in NBS format. O v e r v i e w o u r p r o d u c t s a t w w w. r i b a p r o d u c t s e l e c t o r. c o m , o r i n t h e R I B A p r o d u c t s e l e c t o r.

Rainclear Systems Ltd.

Unit 34A

Te c h n o Tr a d i n g E s t a t e

Te l : 0 8 4 4 4 1 4 2 2 6 6

Ganton Way

Swindon

Fax: 0844 414 22 77

E m a i l : s a l e s @ r a i n c l e a r. c o . u k

w w w. r a i n c l e a r. c o . u k

Wilts

SN2 8ES


Unit 34A Te c h n o Tr a d i n g E s t a t e Ganton Way Swindon Wilts SN2 8ES T: 0 8 4 4 4 1 4 2 2 6 6 F: 0844 414 22 77 E : s a l e s @ r a i n c l e a r. c o . u k W : w w w . r a i n c l e a r . c o . u k

Š2007 Rai nc l ear.


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