Uniclass L73141:P4 CI/SfB
(52.5)
EPIC
Ih 03/08
TECHNICAL PRODUCT GUIDE - 01
S p e c i f y u s u s i n g N B S P l u s a t w w w. n b s p l u s . c o . u k As well as in this comprehensive technical guide, our range of products can be s p e c i f i e d u s i n g t h e N B S p l u s w e b s i t e u s i n g ‘ d r a g a n d d r o p’ f u n c t i o n a l i t y. The benefits to specifiers are listed below: Yo u c a n b e s u r e t h a t w h a t y o u a r e s p e c i f y i n g i s a c c u r a t e a n d suitable for the purpose intended. Accurate specification also reduces the likelihood of the chosen products being substituted for other products. Yo u c a n s a v e t i m e w i t h o u t c o m p r o m i s i n g q u a l i t y, a s i n m a n y N B S P l u s e n t r i e s a l l the information required to specify is available within the page, in NBS format. O v e r v i e w o u r p r o d u c t s a t w w w. r i b a p r o d u c t s e l e c t o r. c o m , o r i n t h e R I B A p r o d u c t s e l e c t o r.
Rainclear Systems Ltd.
Unit 34A
Te c h n o Tr a d i n g E s t a t e
Te l : 0 8 4 4 4 1 4 2 2 6 6
Ganton Way
Swindon
Fax: 0844 414 22 77
E m a i l : s a l e s @ r a i n c l e a r. c o . u k
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Wilts
SN2 8ES
WELCOME To R a i n c l e a r S y s t e m s ’ t e c h n i c a l p r o d u c t
The
guide, we are one of the UK’s leading
rainwater
stockists
benefits:
and
distributors
of
specialist
second
coated
rainwater systems.
section which
the
details has
factory
finish
is
aluminium
other
added
applied
powder
durable
and
can
be
p u r c h a s e d i n a n y R A L / B S c o l o u r, a n d We have tried to ensure that this guide
with minimum maintenance will maintain
is easy to use whilst providing you with
a new appearance. All of our aluminium
all
rainwater systems are available in a full
the
technical
information
that
you
may need for traditional cast iron and
range of profiles.
aluminium rainwater systems. Our
aluminium
systems
are
incredibly
The first section of this guide concentrates
light and easy to install and are used
on cast iron, which has for many years
and
been
commercial
the
preferred
choice
churches,
barn
buildings, and
for
use
in
for
listed
conversions,
geographical
locations
specified /
on
schools,
industrial
colleges,
buildings
and
self build projects where an aluminium system is the preferred option to PVCu.
that dictate the need for an authentic, traditional look that a cast iron rainwater
We
hope
the
information
within
this
s y s t e m c a n o f f e r.
guide provides all that you require. If, however you need further details please
Aesthetically pleasing, a well maintained
do not hesitate to contact our technical
cast iron rainwater system will offer the
sales department.
end fully
user
a
traditional,
functional
hard
rainwater
many years to come.
wearing,
system
for
PERIOD
•CONTENTS
CAST IRON PRODUCT OVERVIEW
04
ALUMINIUM PRODUCT OVERVIEW
28
section 1 C A S T I R O N H A L F R O U N D G U T T E R S
06
section 7 A L U M I N I U M H A L F R O U N D G U T T E R S
30
section 2 CAST IRON MOULDED GUTTERS
08
section 8 A L U M I N I U M M O U L D E D G U T T E R S
33
12
section 9 A L U M I N I U M O G E E G U T T E R S
36
14
section 10 A L U M I N I U M B E A D E D G U T T E R S
38
section 5 C A S T I R O N R O U N D D O W N P I P E S
16
section 11 A L U M I N I U M R O U N D D O W N P I P E S
40
section 6 C A S T I R O N S Q U A R E / R E C T A N G U L A R D O W N P I P E S
20
section 12 A L U M I N I U M S Q U A R E / R E C T A N G U L A R D O W N P I P E S
45
C A S T I R O N R A I N W A T E R I N S T A L L A T I O N G U I D E
26
A L U M I N I U M R A I N W A T E R I N S T A L L A T I O N G U I D E
50
P O LY E S T E R P O W D E R C O AT I N G G U I D E
52
section 3 CAST IRON OGEE GUTTERS section 4 C A S T I R O N B E A D E D G U T T E R S
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CAST IRON RAINWATER PRODUCT OVERVIEW All our cast iron rainwater products are sand cast using traditional methods, giving an authentic, textured appearance and allowing fittings such as sockets and collars to be cast in one piece. All gutters and downpipes are supplied in 1830mm lengths, with pre-drilled holes that allow nut, b o l t a n d s i l i c o n e f i x i n g . T h e h a l f r o u n d g u t t e r p r o f i l e c a n a l s o b e f i x e d w i t h a h y d r o s t r i p TM r u b b e r gutter sealing pack. This comprises of 20no rubber strips and zinc plated nuts and bolts. Systems can be supplied either transit primed or pre-finished for immediate installation in a black semi-gloss alkyd paint. A full on-site painting method statement for the primed systems is available upon request. 04
The profiles shown within this guide are half round, half round beaded, victorian ogee and moulded ogee. Bespoke profiles are available to order as is a gutter profile matching facility for non-standard profiles. Cast iron radius gutters and cut and mitred radius gutters compliment the full range. A cast Iron rainwater system offers the following benefits: •Extremely strong, very durable and vandal resistant •Long life with regular maintenance •Quiet in operation •Standard and bespoke profile availability •Primed or pre-finished product availability • Tr a d i t i o n a l , h i s t o r i c a l a n d a e s t h e t i c a p p e a l
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TRADITIONAL
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SECTION 1
CAST IRON HALF ROUND GUTTERS & FITTINGS• HALF ROUND GUTTER
a b a b
Code
Diameter(A) Depth(B) Length Weight(kg)
CI4HRG
102
51
1830
8.0
CI45HRG
114
57
1830
10.5
CI5HRG
127
63
1830
11.5
CI6HRG
150
75
1830
13.5
HALF ROUND RUNNING OUTLETS c
a
b
65MM ROUND OUTLET Code
Diameter
A
B
C
CI4HRRO1
102
156
121
44
CI45HRRO1 114
156
121
44
CI5HRRO1
156
121
44
127
H A L F R O U N D FA S C I A B R A C K E T 75MM ROUND OUTLET
b
b
06
c
c
a
a
Code
Diameter
A
B
C
CI4HRFB
102
131
59
115
CI45HRFB
114
144
59
115
CI5HRFB
127
156
59
115
CI6HRFB
150
181
59
115
c
a
b
Code
Diameter
A
B
C
CI4HRRO2
102
156
121
44
CI45HRRO2 114
156
121
44
CI5HRRO2
127
156
121
44
CI6HRRO1
150
156
121
44
100MM ROUND OUTLET c
a
Code
Diameter
A
B
C
CI6HRRO2
150
156
121
44
b
© 200 7 Ra inc l e ar.
A f u l l r a n g e o f g a l v a n i s e d s t e e l r i s e & f a l l , s i d e f i x r a f t e r, t o p fix rafter and bespoke bracketry are available, please contact Rainclear technical sales for further information.
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•CAST IRON HALF ROUND GUTTERS & FITTINGS HALF ROUND UNION CLIP
b
a
Code
Diameter
A
B
CI4HRU
102
88
44
CI45HRU
114
88
44
CI5HRU
127
88
44
CI6HRU
150
88
44
SECTION 1
HALF ROUND 90 DEGREE ANGLE a
b
a b c
Code
Diameter
A
B
C
CI4HR90A
102
190
79
44
CI45HR90A 114
200
79
44
CI5HR90A
127
209
79
44
CI6HR90A
150
235
79
44
HALF ROUND 135 DEGREE ANGLE HALF ROUND STOP END
a
a
Code
a c
b
Diameter
A
B
C
CI4HR135A 102
115
79
44
Code
Diameter
A
INT/EXT
CI4HRE1
102
51
EXT
CI45HR135A 114
122
79
44
CI45HRE1
114
51
EXT
CI5HR135A 127
130
79
44
CI5HRE1
127
51
EXT
CI6HR135A 150
143
79
44
CI6HRE1
150
51
EXT
CI4HRE2
102
44
INT
CI45HRE2
114
44
INT
CI5HRE2
127
44
INT
CI6HRE2
150
44
INT
b
07
A range of 1200 angles are available, coupled with a full range of non-standard angles.
© 2 007 Rai nc l ear.
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CAST IRON MOULDED GUTTERS & FITTINGS•
SECTION 2
MOULDED GUTTER
a
b
a
Code
Width
A
INT/EXT
11.0
CI43MGE1
102
54
EXT
1830
18.0
CI54MGE1
127
54
EXT
1830
19.0
CI64MGE1
152
54
EXT
CI43MGE2
102
51
INT
CI54MGE2
127
51
INT
CI64MGE2
152
51
INT
Code
Width(A)
Depth(B) Length Weight(kg)
CI43MGT
102
76
1830
CI54MGT
127
102
CI64MGT
152
102
b
MOULDED RIGHT HAND STOP END
a
a
M O U L D E D FA S C I A B R A C K E T b b
c
c
08 a
a
Code
Width
A
B
C
CI43MGFB
102
115
44
118
CI54MGFB
127
163
44
118
CI64MGFB
152
180
44
118
MOULDED UNION CLIP
b
a
Code
Width
A
B
CI43MGU
102
88
44
CI54MGU
127
88
44
CI64MGU
152
88
44
MOULDED LEFT HAND STOP END
aWidth
A
INT/EXT
CI43MGE3
102
51
INT
CI54MGE3
127
51
INT
CI64MGE3
152
51
INT
Code
A f u l l r a n g e o f g a l v a n i s e d s t e e l r i s e & f a l l , s i d e f i x r a f t e r, t o p fix rafter and bespoke bracketry are available, please contact Rainclear technical sales for further information.
© 20 07 Rain c le ar.
a
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• C A S T I R O N M O U L Df E D a G U T T E R S & F I T T I N G S b
MOULDED RUNNING OUTLETS f
a
65MM ROUND OUTLET
b
f f
Code
Width
A
B
F
CI43MGRO1
102
251
124
50
CI54MGRO1
127
251
124
50
a
f
f
b b
Width
A
B
F
CI43MGRO2
102
251
124
50
CI54MGRO2
127
251
124
50
CI64MGRO2
152
251
124
50
75 X 75MM SQUARE OUTLET
a b
f f
a
f
a
f
a
100MM ROUND OUTLET
b b
Code
Width
A
B
F
CI54MGRO3
127
251
124
50
CI64MGRO3
152
251
124
50
Width
A
B
F
CI43MGSO1
102
251
124
50
CI54MGSO1
127
251
124
50
CI64MGSO1
152
251
124
50
1 0 0 X 7 5 M M R E C TA N G U L A R O U T L E T
b
a
Code
b
a
Code
MOULDED RUNNING OUTLETS
a
75MM ROUND OUTLET
SECTION 2
Code
Width
A
B
F
CI43MGSO2
102
251
124
50
CI54MGSO2
127
251
124
50
CI64MGSO2
152
251
124
50
09
b
100 X 100MM SQUARE OUTLET f
a
Code
Width
A
B
F
CI64MGSO3
152
251
124
50
b
f
a
b
© 20 07 Ra inc le ar.
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CAST IRON MOULDED GUTTERS & FITTINGS•
SECTION 2
MOULDED EXTERNAL ANGLES
a ba b
f
MOULDED INTERNAL ANGLES a a
MOULDED 90 DEGREE f
Code
Width
A
B
F
CI43MG90E
102
28
79
50
a CI54MG90E a CI64MG90E b
127 f 152 f
b
28
79
50
25
70
50
a
b b
Width
A
B
F
CI43MG90I
102
137
187
50
f CI54MG90I a f
127
168
216
50
b
CI64MG90I
152
181
229
50
b
MOULDED 135 DEGREE
MOULDED 135 DEGREE
Code
Width
A
B
F
CI43MG135E
102
28
79
50
CI54MG135E
127
35
79
CI64MG135E
152
41
89
f
Code
Width
A
B
F
CI43MG135I
102
73
124
50
50
CI54MG135I
127
89
137
50
50
CI64MG135I
152
98
140
50
b
b
a
f
© 20 07 Rain c le ar.
10
Code
a
a
f
MOULDED 90 DEGREE
b b
f a
f f
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RENOVATION
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CAST IRON OGEE GUTTERS & FITTINGS•
SECTION 3
OGEE GUTTER a b a
Code
Width(A)
Depth(B)
Length
Weight(kg)
CI45VG
114
54
1830
CI5VG
127
63
1830
OGEE RIGHT HAND STOP END
a
a
Code
Width
A
INT/EXT
11.5
CI45VE3
114
54
EXT
12.5
CI5VE3
127
54
EXT
b
O G E E FA S C I A B R A C K E T b
c
b
Code
Width
A
B
C
CI45VFB
114
153
44
CI5VFB
127
161
44
OGEE UNION CLIP
b
Code
Width
A
B
118
CI45VU
114
88
44
118
CI5VU
127
88
44
c
12
a
a
a
OGEE LEFT HAND STOP END
a
Code
Width
A
INT/EXT
CI45VE1
114
54
EXT
CI5VE1
127
54
EXT
CI45VE2
114
44
INT
CI5VE2
127
44
INT
© 20 07 Rain c le ar.
a
A f u l l r a n g e o f g a l v a n i s e d s t e e l r i s e & f a l l , s i d e f i x r a f t e r, t o p f i x rafter and bespoke bracketry are available, please contact Rainclear technical sales for further information.
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•CAST IRON OGEE GUTTERS & FITTINGS OGEE RUNNING OUTLETS
SECTION 3
OGEE INTERNAL ANGLES
b
b
c
c
a
a
65MM ROUND OUTLET
a
OGEE 90 DEGREE a
b
Code
Width
A
B
C
CI45VRO1 b
114
200
121
44
CI5VRO1
127
200
121
44
Code
c
c
Width
A
B
C
a CI45V90I b
114
156
206
44
CI5V90I
127
159
216
44
b
a c
75MM ROUND OUTLET c
c
a
Code
a
Width
A
B
a
C
b
c
b
CI45VRO2
114
200
121
44
CI5VRO2
127
200
121
44
b
a c
OGEE 135 DEGREE
c
b
Code
Width
A
B
F
CI45V135I
114
86
130
44
CI5V135I
127
86
130
44
13 a c
OGEE EXTERNAL ANGLES
b a
c
OGEE 90 DEGREE
b
c
c
a
a
Code
Width
A
B
C
CI45V90E
114
28
76
44
CI5V90E
127
28
76
44
b
b
OGEE 135 DEGREE c
a b
c
a
Width
A
B
C
CI45V135E
114
28
76
44
CI5V135E
127
28
76
44
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SECTION 4
CAST IRON BEADED GUTTERS & FITTINGS• BEADED GUTTER
a
Code
Diameter(A) Depth(B) Length Weight(kg)
CI45BG
114
57
1830
11.0
CI5BG
127
63
1830
12.5
BEADED RUNNING OUTLETS c
a
b
65MM ROUND OUTLET
a
Code
b
b
B E A D E D FA S C I A B R A C K E T
b
a
c
14
Code
Diameter
A
B
C
CI45BGFB
114
154
50
114
CI5BGFB
127
164
50
114
A
B
C
CI45BGRO1 114
156
121
44
CI5BGRO1 127
156
121
44
75MM ROUND OUTLET
c
a
b
c
Diameter
Code b
Diameter
A
B
C
CI45BGRO2 114
156
121
44
CI5BGRO2 127
156
121
44
BEADED GUTTER ANGLES
a
a
BEADED STOP END
a
BEADED 90 DEGREE ANGLE
Code
Diameter
A
INT/EXT
CI45BGE1
114
51
EXT
CI5BGE1
127
51
EXT
CI45BGE2
114
44
INT
CI5BGE2
127
44
INT
© 20 07 Rain c le ar.
Code
Diameter
A
a
114
88
44
CI5BGU
127
88
44
a
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Diameter
A
B
C
CI45BG90A 114
206
70
44
CI5BG90A
216
70
44
a
c
a
b
a
c b
b
b
a
a
c
a
a
Code
b
b
b
127
BEADED 135 DEGREE ANGLE
a
c
B
CI45BGU
Code
b
BEADED UNION CLIP
b
b
a
c
Diameter
A
B
C
CI45BG135A 114
130
76
44
CI5BG135A 127
140
79
44
a
A f u l l r a n g e o f g a l v a n i s e d s t e e l r i s e & f a l l , s i d e f i x r a f t e r, t o p f i x c b rafter and bespoke bracketry are available, please contact Rainclear technical sales for further information.
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DURABILITY
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SECTION 5
CAST IRON ROUND DOWNPIPES & FITTINGS• ROUND DOWNPIPE
ROUND DOWNPIPE BENDS
d
a
SOCKETS (NOMINAL) c
d
a
c
Code
Diameter
A
C
D
CI25REDP
65
146
48
73
CI3REDP
75
162
54
90
CI4REDP
100
191
67
111
b a
c
b
Code
Diameter
A
B
C
CI25B90
65
63
76
140
CI3B90
75
63
83
146
100
63
95
159
a
CI4B90
a
b
b
a
c
PIPE (NOMINAL)
b
112.5 DEGREE ROUND BEND a
t b
Code
B
P1
P2
T
Length
t
p2
CI25REDP
63.5
63.5
57
3
1830
p1
CI3REDP
63.5
82.5
70
3
1830
p1
CI4REDP
63.5
108
95
3
1830
Code
c
ba
p2
16
90 DEGREE ROUND BEND
a
b c a
c
b
c
Diameter
A
B
C
CI25B112
65
63
57
121
CI3B112
75
63
60
124
CI4B112
100
63
70
133
b
A full range of bracketry is available for all pipe sizes, contact Rainclear technical sales for further information.
c
135 DEGREE ROUND BEND
a c
b
c
Code
Diameter
A
B
C
CI25B135
65
63
44
108
CI3B135
75
63
48
111
CI4B135
100
63
51
114
All bends shown above are non-eared, if bends with ears are required, add one of the following suffixes to the product code according to its intended use:
© 20 07 Rain c le ar.
Front Eared Bend = /FE Back Eared Bend = /BE Left Facing Eared Bend = /LE Right Facing Eared Bend = /RE
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•CAST IRON ROUND DOWNPIPES & FITTINGS ROUND DOWNPIPE BRANCHES a
a
a c
a
b
a
Code
Diameter
A
B
C
CI25J90
65
63
210
79
CI3J90
75
63
229
79
CI4J90
100
63
267
98
a
b
b
a
b
b
c
a
a a
c
c
b
Diameter
A
B
C
CI25J112
65
63
210
79
CI3J112
75
63
229
89
CI4J112
100
63
267
108
b a
b
b c
Diameter
A
B
C
CI25J135
65
63
210
108
CI3J135
75
63
229
124
CI4J135
100
63
267
152
If eared branches are required please contact Rainclear technical sales for further information.
65
63
190
76
CI25OS115
65
63
210
114
CI25OS150
65
63
225
152
CI25OS225
65
63
257
229
CI25OS305
65
63
289
306
ca CI25OS380
65
63
321
381
CI25OS455
65
63
352
457
75MM ROUND OFFSET Code c
135 DEGREE BRANCH
Code
C
ca
a a
Diameter
b
b
c
B
a
c
Code
A
CI25OS75
112.5 DEGREE BRANCH
a
a
Code ca
c a
c
65MM ROUND OFFSET
b
a
c
ROUND DOWNPIPE OFFSETS
92.5 DEGREE BRANCH
b
a
SECTION 5
c
Diameter
A
B
C
CI3OS75
75
63
200
76
CI3OS115
75
63
216
114
CI3OS150
75
63
232
152
CI3OS225
75
63
264
229
CI3OS305
75
63
295
306
CI3OS380
75
63
327
381
CI3OS455
75
63
359
457
Offsets can also be supplied handed for use as side offsets, if side offsets which have ears are required, add one of the following suffixes to the product code according to its intended use.
Should offsets with projections different to the ones shown above be required please contact Rainclear technical sales for further information.
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Left Facing Offset = /LE Right Facing Offset = /RE
w w w. r a i n c l e a r. c o . u k
17
SECTION 5
CAST IRON ROUND DOWNPIPES & FITTINGS• ROUND DOWNPIPE OFFSETS
RAINWATER HEADS
a
100MM ROUND OFFSET
FLUTED ROUND OUTLET h
b
c
a
b
18
Code
Diameter
A
B
C
Code
Outlet Diameter
W
P
H
CI4OS75
100
63
219
76
CI25HO1
65
298
190
210
w CI3HO1
75
298
190
210
CI4HO1
100
337
229
241
a
b
CI4OS115
100
63
235
114
CI4OS150
100
63
248
152
CI4OS225
100
63
279
229
CI4OS305
100
63
311
306
c CI4OS380
100
63
343
381
CI4OS455
100
63
375
457
w
c
b
Code
Diameter
A
B
CI25AP
65
63
343
CI3AP
75
63
343
CI4AP
100
63
343
© 20 07 Rain c le ar.
b
A
B
CI25SH
65
63
102
CI3SH
75
63
114
CI4SH
100
63
143
Code
Outlet Diameter
W
P
H
pCI25HO2
65
254
178
178
CI25HO3
65
305
254
203
p h
w
R E C TA N G U L A R 7 5 M M R O U N D O U T L E T Code
Outlet Diameter
W
P
H
CI3HO2
75
254
178
178
CI3HO3
75
305
254
203
R E C TA N G U L A R 1 0 0 M M R O U N D O U T L E T
Downpipe shoes can be used as side facing shoes, if side shoes with ears are required, add one of the following suffixes to the product code according to its intended use. Left Facing Shoe = /LE a Right Facing Shoe = /RE
b
R E C TA N G U L A R 6 5 M M R O U N D O U T L E T h
w
p
p
Diameter
w w w. r a i n c l e a r. c o . u k
w
w
w
Code
h
p
ROUND EARED SHOE a
w
p
h
ROUND ACCESS PIPE
a
h
Code
Outlet Diameter
W
P
H
CI4HO2
100
254
178
178
CI4HO3
100
305
254
203
A f u l l r a n g e o f r a i n w a t e r h e a d s a r e a v a i l a b l e t o o r d e r.
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RESTORATION
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C A S T I R O N S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S •
SECTION 6
S Q U A R E / R E C TA N G U L A R F R O N T / B A C K B E N D S
SQUARE DOWNPIPES SOCKET (NOMINAL)
92.5 DEGREE BEND
a b
c
Code
Dimensions A
C
D1
D2
CI33EDP
75 X 75
180
50
86
89
CI43EDP
100 X 75
205
50
111
114
CI44EDP
100 X 100
205
65
111
114
a
CI54EDP
125 X 100
230
65
136.5
140
b
Code
Dimensions A
B
C
CI33B92
75 X 75
82
83
165
CI43B92
100 X 75
82
83
165
CI44B92
100 X 100
82
95
178
CI54B92
125 X 100
82
95
178
CI64B92
150 X 100
82
95
178
d1 d2 a
a
c
d1 d2
b
CI64EDP
150 X 100
250
65
162
c
b a
165
c
b
a
112.5 DEGREE BEND
c
t
PIPE (NOMINAL)
p3/p4
a
p1/p2
Code
Dimensions P1
B
P2
P3
P4
T
CI33EDP
75 X 75
82.5
83
86
70
73
6.5 1830
p3/p4
CI43EDP
100 X 75
108
83
111
95.5
98.5
6.5 1830
p1/p2
CI44EDP
100 X 100
108
108
111
95.5
98.5
6.5 1830
CI54EDP
125 X 100
133.5 108
136.5 121
124
6.5 1830
CI64EDP
150 X 100
159
162
149
6.5 1830
20
b
t
108
146
Length
a
c
b
b
Code
Dimensions A
B
C
CI33B112
75 X 75
82
60
143
a c b
CI43B112
100 X 75
82
60
143
CI44B112
100 X 100
82
70
152
c
CI54B112
125 X 100
82
70
152
CI64B112
150 X 100
82
70
152
c
a
135 DEGREE BEND
b a b
Dimensions of rectangular pipes are given with the width as viewed from the front first, followed by the depth, front to back; eg 150mm wide x 100mm depth.
c
© 20 07 Rain c le ar.
c
Code
Dimensions A
B
C
CI33B135
75 X 75
82
48
130
CI43B135
100 X 75
82
48
130
CI44B135
100 X 100
82
51
133
CI54B135
125 X 100
82
51
133
CI64B135
150 X 100
82
51
133
If eared bends are required please contact Rainclear technical sales for further information.
w w w. r a i n c l e a r. c o . u k
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• C A S T I R O N S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S S Q U A R E / R E C TA N G U L A R L E F T / R I G H T B E N D S
Code
Dimensions A
B
C
a
CI33B90
75 X 75
82
108
190
b a
CI43B90
100 X 75
82
121
203
CI44B90
100 X 100
82
121
203
b
c
b c
c
a c
c
CI64B90
b a b c
125 X 100 150 X 100
b
a
c c
146
b a
229
C
CI33B112
75 X 75
82
86
168
CI43B112
100 X 75
82
95
178
82
95
178
CI54B112
125 X 100
82
105
187
CI64B112
150 X 100
82
114
197
Code
Dimensions A
B
C
CI33J90
75 X 75
82
273
83
100 X 75
82
298
98
100 X 100
82
298
98
125 X 100
82
324
111
150 X 100
82
349
124
a CI43J90
c
CI44J90
a
b CI54J90
216
B
100 X 100
92.5 DEGREE BRANCH
b
c
Code
Dimensions A
B
C
CI33B135
75 X 75
82
73
156
CI43B135
100 X 75
82
76
158
CI44B135
100 X 100
82
76
CI54B135
125 X 100
82
CI64B135
150 X 100
82
a
CI64J90 a
a a
c
a
c a
b
112.5 DEGREE BRANCH
Code
Dimensions A
B
C
CI33J112
75 X 75
82
273
102
CI43J112
100 X 75
82
298
121
CI44J112
100 X 100
82
298
121
CI54J112
125 X 100
82
324
146
CI64J112
150 X 100
82
349
159
c b
b
a a c
a a
b
a
c
c
b
135 DEGREE BEND b
c
82
133
Dimensions A
a c
82
Code
CI44B112
a c b
c
a
112.5 DEGREE BEND a
c
CI54B90
b
c
S Q U A R E / R E C TA N G U L A R L E F T / R I G H T B R A N C H E S
92.5 DEGREE BEND
a
SECTION 6
135 DEGREE BRANCH
a a
Code c
Dimensions A
B
C
CI33J135
75 X 75
82
340
146
CI43J135
100 X 75
82
375
175
158
CI44J135
100 X 100
82
375
175
83
165
CI54J135
125 X 100
82
416
203
89
171
CI64J135
150 X 100
82
451
235
a
b c
If eared branches are required please contact Rainclear technical sales for further information.
When ordering left or right facing bends please add one of the following suffixes to the product code according to its intended use.
When ordering branches please add one of the following suffixes to the product code according to its intended use.
Right Facing Bend = /R
Left Facing Branch = /L
Left Facing Bend = /L
Right Facing Branch = /R
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© 20 07 Ra inc le ar.
If eared bends are required please contact Rainclear technical sales for further information.
w w w. r a i n c l e a r. c o . u k
21
SECTION 6
C A S T I R O N S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S •
a a
75 X 75MM SQUARE PIPE OFFSETS
b
b
a
c
1 0 0 X 7 5 M M R E C TA N G U L A R P I P E O F F S E T S
112.5 DEGREE PIPE OFFSET
112.5 DEGREE PIPE OFFSET a
c b a c
c a
Code
Dimensions A
B
C
CI33OS75
75 X 75
82
286
76
CI33OS115
75 X 75
82
302
114
CI33OS150
75 X 75
82
317
152
CI33OS225
75 X 75
82
349
228
CI33OS305
75 X 75
82
381
305
CI33OS380
75 X 75
82
413
381
CI33OS455
75 X 75
82
444
457
b a c
b
ca
b
Dimensions A
B
C
CI43OS75
100 X 75
82
302
76
CI43OS115
100 X 75
82
317
114
CI43OS150
100 X 75
82
333
152
CI43OS225
100 X 75
82
365
228
CI43OS305
100 X 75
82
397
305
CI43OS380
100 X 75
82
429
381
CI43OS455
100 X 75
82
460
457
b
22
135 DEGREE PLINTH OFFSET
135 DEGREE PLINTH OFFSET
a
c
a
c
b
Code
Dimensions A
B
C
CI33PO65
75 X 75
317
63
82
b
a
Code
Dimensions A
B
C
CI43PO65
100 X 75
82
317
63
CI43PO75
100 X 75
82
330
76
CI43PO115
100 X 75
82
368
114
CI43PO150
100 X 75
82
406
152
a
CI33PO75 c b
75 X 75
82
330
76
CI33PO115
75 X 75
82
368
114
CI33PO150
75 X 75
82
406
152
c
© 20 07 Rain c le ar.
Code
c b
c
When ordering left, right or front to back facing offsets please add one of the following suffixes to the product code according to its intended use
Should offsets with projections different to the ones shown above be required please contact Rainclear technical sales for further information.
Left Facing Offset = /L Right Facing Offset = /R Front to Back = /FB
If ears are required on offsets please contact Rainclear technical sales for further information.
All front to back facing offsets are at 120 degree (not shown above) while all left or right facing offsets are at 112.5 degree (shown above).
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• C A S T I R O N S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S
SECTION 6
a
100 X 100MM SQUARE PIPE OFFSETS
b
a
c
112.5 DEGREE OFFSET
b a c
c a
Code
Dimensions A
B
C
CI44OS75
100 X 100
302
76
82
CI44OS115
100 X 100
82
317
114
CI44OS150
100 X 100
82
333
152
CI44OS225
100 X 100
82
365
228
CI44OS305
100 X 100
82
397
305
CI44OS380
100 X 100
82
429
381
CI44OS455
100 X 100
82
460
1 2 5 X 1 0 0 M M R E C TA N G U L A R P I P E O F F S E T S
b
a
c
b a c
b
c a
457
b
112.5 DEGREE OFFSET Code
Dimensions A
B
C
CI54OS75
125 X 100
82
317
76
CI54OS115
125 X 100
82
333
114
CI54OS150
125 X 100
82
349
152
CI54OS225
125 X 100
82
381
228
CI54OS305
125 X 100
82
413
305
CI54OS380
125 X 100
82
444
381
CI54OS455
125 X 100
82
476
457
b
135 DEGREE PLINTH OFFSET
135 DEGREE PLINTH OFFSET
a
c
b
Code
Dimensions A
B
C
CI44PO65
100 X 100
324
63
82
23
a
c
b
a
Code
Dimensions A
B
C
CI54PO65
125 X 100
82
324
63
CI54PO75
125 X 100
82
340
76
CI54PO115
125 X 100
82
375
114
CI54PO150
125 X 100
82
416
152
a
CI44PO75 c
b
100 X 100
82
340
76
CI44PO115
100 X 100
82
375
114
CI44PO150
100 X 100
82
416
152
c b
c
c
When ordering left, right or front to back facing offsets please add one of the following suffixes to the product code according to its intended use
Left Facing Offset = /L
Left Facing Offset = /L
Right Facing Offset = /R
Right Facing Offset = /R
Front to Back = /FB
Front to Back = /FB
All front to back facing offsets are at 120 degree (not shown above) while all left or right facing offsets are at 112.5 degree (shown above).
All front to back facing offsets are at 120 degree (not shown above) while all left or right facing offsets are at 112.5 degree (shown above).
w w w. r a i n c l e a r. c o . u k
If ears are required on offsets please contact Rainclear technical sales for further information.
t:0844 414 22 66
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© 20 07 Ra inc le ar.
When ordering left, right or front to back facing offsets please add one of the following suffixes to the product code according to its intended use
a
SECTION 6
c
C A S T I R O N S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S •
a
b
1 5 0 X 1 0 0 M M R E C TA N G U L A R P I P E O F F S E T S
b
a
c
112.5 DEGREE OFFSET
b a c
c
a
a
c
c
159
CI43SH
100 X 75
82
159
CI44SH
100 X 100
82
184
82
337
76
CI64OS115
150 X 100
82
352
114
CI54SH
125 X 100
82
184
CI64OS150
150 X 100
82
368
152
CI64SH
150 X 100
82
184
CI64OS225
150 X 100
82
400
228
CI64OS305
150 X 100
82
432
305
CI64OS380
150 X 100
82
464
381
CI64OS455
150 X 100
82
495
457
Code
Dimensions A
B
C
b
RAINWATER HEADS WITH SQUARE/RECT OUTLETS Code
CI64PO65
150 X 100
82
324
CI64PO75
150 X 100
82
CI64PO115
150 X 100
CI64PO150
150 X 100
Dimensions W
P
H
75 X 75
254
178
178
CI43HO1
100 X 75
254
178
178
CI43HO2
100 X 75
304
254
302
CI33HO1 w
h
p
CI44HO1
100 X 100
254
178
178
63
CI44HO2
100 X 100
304
254
302
340
76
CI54HO2
125 X 100
304
254
302
82
375
114
82
416
152
SQUARE TO CIRCULAR PIPE CONNECTORS
b
82
150 X 100
c
a
75 X 75
CI64OS75
w
b
CI33SH
C
135 DEGREE PLINTH OFFSET
b
B
B
a
a
Dimensions A
Dimensions A
h
c
Code
Code
b
24
© 20 07 Rain c le ar.
S Q U A R E & R E C TA N G U L A R D O W N P I P E S H O E S
Code
Dimensions A
B
C
CI33SCPC
75 X 75
83
95
108
CI43SCPC
100 X 75
83
95
108
CI44SCPC
100 X 100
83
95
108
CI54SCPC
125 X 100
83
95
108
CI64SCPC
150 X 100
83
95
108
w w w. r a i n c l e a r. c o . u k
p
Downpipe shoes can be used as side facing shoes, if side shoes with ears are required, add one of the following suffixes to the product code according to its intended use. Left Facing Shoe = /LE Right Facing Shoe = /RE When ordering left, right or front to back facing offsets please add one of the following suffixes to the product code according to its intended use. Left Facing Offset = /L Right Facing Offset = /R Front to Back = /FB All front to back facing offsets are at 120 degree (not shown above) while all left or right facing offsets are at 112.5 degree (shown above).
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LISTED
w w w. r a i n c l e a r. c o . u k
t:0844 414 22 66
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C A S T I R O N R A I N W AT E R I N S TA L L AT I O N • Gutters
Downpipes
Fall
Fixing
A fall of 1:600 to 1:350 (maximum) should be allowed
Pipes are fixed back to the wall at approximate 1.83mtr
f o r, h o w e v e r g u t t e r s m a y b e l a i d l e v e l i f t h i s f a l l
centres through either integral ears on the pipe or
cannot be obtained.
by earbelts or holderbats. It is recommended that the fixing should penetrate at least 50mm into the
Measurements
structure. Drive nails or screws, rawlplugs and washers
All products are manufactured to traditional imperial
should be used to securely fix pipes. Preformed holes
sizes to assist when matching existing gutters. Original
i n d o w n p i p e e a r s a r e a p p r o x i m a t e 8 m m i n d i a m e t e r.
fixing holes may be used to save time and to prevent
A spacer bobbin may be used to pack out the downpipe
damage to buildings.
giving a 32mm gap for ease of maintenance on pipes up to 75mm. Due to the weight of hopper heads,
Fixing
these should only be fixed using screws, rawlplugs
Gutters should be fixed at 900mm centres on brackets. 26
and washers.
Where ogee or moulded profiles are being fitted, you may directly fix to the structure via the rear of the
Jointing
gutter using 30mm x 16 gauge zinc plated screws.
Joints between downpipe lengths are generally not
Angles and outlets should be supported with additional
completely sealed. These should simply be secured
brackets. Hopper heads or outlets should be fixed first
with 25mm lead slips to prevent lateral movement.
f o l l o w e d b y a l e n g t h o f g u t t e r. F o r s l a t e d r o o f s t h e
These slips should be knocked down into the
gutter may be placed with the centre line under the tile
gap between pipe and socket until they are no
drip edge, pantile roofs however should be set slightly
longer visible.
further out. When fixing through the back of gutters, screws should be tensioned evenly to prevent gutter
Painting & Finish
damage.
A red oxide transit primer or black semi-gloss factory applied pre painted finish is available. The factory
Jointing
applied finish has an average thickness of 100mu.
Gutter joints are sealed by use of either the
Š 20 07 Rain c le ar.
h y d r o s t r i p TM s e a l i n g s y s t e m f o r h a l f r o u n d g u t t e r s , or by suitable silicone sealant and M6 x 25mm zinc plated nuts, bolts and washers.
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• C A S T I R O N R A I N W AT E R I N S TA L L AT I O N A N D M A I N T E N A N C E Primed
Care & Maintenance
One coat of red oxide primer is applied to all goods
Regularly clean out hopper heads and outlets and
for protection against corrosion during transit and for
ensure that all joints and fixings are secure. This
s h o r t t e r m u n d e r c o v e r s t o r a g e o n l y. We r e c o m m e n d
should be completed every six months. Do not
that any visible rust spots are rubbed down and re
place ladders against the gutter when carrying out
primed and a further primer coat then applied. A
maintenance. Cast iron is inherently durable and
suitable anti-rust undercoat and 2 top coats should
regular maintenance should provide a system that lasts
then be applied as a final finish. The gutter system
40 years or more.
should be installed after the 1st top coat has been applied. The final top coat should then be applied after
A well maintained painted system should be expected
installation is complete. All exposed / cut surfaces
to last 5 to 7 years, before requiring repainting. This
must be treated in the above way to prevent rusting and
is dependent upon geographical location, rainfall and
it is advisable to paint within collars and pipe ends to
atmospheric conditions.
prevent rust staining. When cleaning, adjacent materials care should be taken
Pre Painted
to protect the cast iron from aggressive acids
A factory applied 3-coat black semi-gloss finish is
27
or alkalis.
provided. An initial red oxide primer coat is followed by 2 black semi-gloss top coats. This finish is applied to all surfaces and then each length or fitting is packed individually to prevent paint damage. An average thickness of between 75 and 100mu is applied to all cast iron rainwater pre painted products. Design Service Using dedicated design software we are able to calculate the most appropriate system of gutters and downpipes required, considering the following: Size and flow rates of gutters and pipes Š 20 07 Ra inc le ar.
Geographical rainfall Number and size of outlets Catchment area
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TITLE OF THE PAGE HERE• ALUMINIUM RAINWATER PRODUCT OVERVIEW Heritage aluminium systems are available in a full range of profiles, half round, beaded half round, victorian ogee and moulded ogee to fit either square or circular downpipes. All gutters are supplied in 1830mm lengths and are provided with holes that allow nut, bolt and silicone fixing. Gutters are gravity diecast and fittings are pressure cast using commercial LM2 and LM6 aluminium giving a nominal thickness of 4mm. Both lengths and fittings are cast using modern techniques, but the surface appearance retains its textured finish in keeping with traditional buildings. A tolerance of plus or minus 6.5mm per length ensures straightness. 28
A choice of 16 standard RAL colours are available with all other RAL / BS colours available to o r d e r. A l l p o w d e r c o a t e d s y s t e m s u n d e r g o a s e r i e s o f p r e - t r e a t m e n t s b e f o r e a p p l i c a t i o n o f t h e e l e c t r o - s t a t i c a l l y a p p l i e d p o w d e r, t h e m a t e r i a l s a r e t h e n b a k e d t o e n s u r e t h e p o w d e r b o n d s w i t h t h e surface to provide a hardwearing and long lasting finish. The heritage range has been specifically designed to compliment traditional buildings and will provide the following benefits: •Lightweight, easy to handle and install •Extremely strong and durable •Powder coated system provides excellent anti corrosion properties
© 20 07 Rain c le ar.
•Requires minimum maintenance
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LIGHTWEIGHT
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SECTION 7
ALUMINIUM HALF ROUND GUTTERS & FITTINGS• HALF ROUND GUTTER
a
c
Code b c
a b
Diameter(A) B
C
Length
Weight(kg)
AL4HRG
108
47
47
1830
2.6
AL45HRG
121
52
47
1830
4.0
AL5HRG
133
56
47
1830
4.0
HALF ROUND STOP END SOCKET OUTLETS a
65MM ROUND SOCKET OUTLET
b
c
H A L F R O U N D FA S C I A B R A C K E T c d
b
c d
c
30
d
a
a b
Diameter
A
B
C
D
AL4HRFB
108
108
65
38
38
AL45HRFB
121
121
70
38
41
AL5HRFB
133
133
87
38
47
c d
d b
a
a
H A L F R O U N D S T O P E N cD
b a b
b
c
a b
Code
Diameter
A
INT/EXT
AL4HRE1
108
51
EXT
AL45HRE1
121
51
EXT
AL5HRE1
133
51
EXT
AL4HRE2
108
45
INT
AL45HRE2
121
45
INT
AL5HRE2
133
45
INT
© 20 07 Rain c le ar.
d
C
AL4SOCO1
108
125
61
47
AL45SOCO1
121
125
61
47
AL5SOCO1
133
125
61
47
Code
Diameter
A
B
C
AL5SOCO2
133
125
61
47
a
a d
B
HALF ROUND STOP END SPIGOT OUTLETS
c c
A
b
c
b
c
d
Code
Diameter
75MM ROUND SOCKET OUTLET
a
a
Code
a
f
b
c
a
65MM ROUND SPIGOT OUTLET
b
f
b
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Code
Diameter
A
B
F
AL4SPO1
108
172
64
50
AL45SPO1
121
172
64
50
AL5SPO1
133
172
64
50
75MM ROUND SPIGOT OUTLET
a
Code
Diameter
A
B
C
AL5SPO2
133
172
64
50
b
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•ALUMINIUM HALF ROUND GUTTERS & FITTINGS c
a
HALF ROUND UNION CLIP
b
a
Code
Diameter
A
B
AL4HRU
108
98
49
AL45HRU
121
98
49
AL5HRU
133
98
49
HALF ROUND RUNNING OUTLETS b
75 X 75MM SQUARE OUTLET c
a
b
HALF ROUND RUNNING OUTLETS
SECTION 7
Code
Diameter
A
B
C
AL4HRSO1
108
148
121
47
AL45HRSO1
121
148
121
47
AL5HRSO1
133
148
121
47
65MM ROUND OUTLET c
a
b
Code
Diameter
A
B
C
AL4HRRO1
108
148
121
47
AL45HRRO1
121
148
121
47
AL5HRRO1
133
148
121
47
31
75MM ROUND OUTLET c
a
b
Code
Diameter
A
B
C
AL4HRRO2
108
148
121
47
AL45HRRO2
121
148
121
47
AL5HRRO2
133
148
121
47
100MM ROUND OUTLET c
a
Diameter
A
B
C
AL5HRRO3
133
148
121
47
© 20 07 Ra inc le ar.
Code
b
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ALUMINIUM HALF ROUND GUTTERS & FITTINGS•
SECTION 7
HALF ROUND EXTERNAL ANGLES
HALF ROUND INTERNAL ANGLES b
a c
90 DEGREE ANGLE
b
90 DEGREE ANGLE a
Code
Diameter
A
B
C
Code
Diameter
A
B
C
AL4HR90E
108
27
77
47
AL4HR90I
108
132
183
47
AL45HR90E
121
27
77
47
AL45HR90I
121
146
197
47
AL5HR90E
133
27
77
47
AL5HR90I
133
157
210
47
c
135 DEGREE ANGLE c
a
a b
Code
Diameter
A
B
C
Code
Diameter
A
B
C
AL4HR135E
108
27
77
47
AL4HR135I
108
70
120
47
AL45HR135E
121
27
77
47
AL45HR135I
121
70
120
47
AL5HR135E
133
27
77
47
AL5HR135I
133
70
120
47
c
© 20 07 Rain c le ar.
32
135 DEGREE ANGLE
b
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•ALUMINIUM MOULDED GUTTERS & FITTINGS
c
MOULDED GUTTER
a a
d
c
b
a
d a
c d
b
d
f
b
c a
b
F
Length Weight(kg)
a
AL43MGT
108
76
50
1830
AL54MGT
139
102
50
AL64MGT
162
102
50
a
a
b
c
Code
Width
A
INT/EXT
4.0
AL43MGE3
108
50
EXT
1830
5.4
AL54MGE3
139
50
EXT
1830
6.6
AL64MGE4
162
50
INT
a b
Width
A
B
C
D
a
AL43MGFB 108
108
92
38
AL54MGFB 139
139
121
AL64MGFB 162
162
122
Code
Width
MOULDED UNION CLIP
b
Code
Width
A
B
29
AL43MGU
108
98
49
38
38
AL54MGU
139
98
49
38
38
AL64MGU
162
98
49
MOULDED RIGHT HAND INT / EXT STOP END
a
a
M O U L D E D FA S C I A B R A C K E T Code
b
d
a
b
c d
c d
b
d
c
Width(A) B
b
a
MOULDED LEFT HAND INT / EXT STOP END
f
Code
SECTION 8
A
INT/EXT
AL54MGE2 139
50
INT
AL43MGE2 108
50
INT
AL64MGE1 162
50
EXT
a
33
Spigot on 162 x 102mm (6x4) moulded profile is right handed.
© 20 07 Ra inc le ar.
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ALUMINIUM MOULDED GUTTERS & FITTINGS•
SECTION 8
MOULDED ROUND RUNNING OUTLETS
M O U L D E D S Q U A R E & R E C TA N G U L A R R U N N I N G O U T L E T S
65MM ROUND OUTLET f
a
f
b
f
a
Code
Width
A
B
F
AL43MGRO1
108
190
120
50
AL54MGRO1 b
139
190
120
50
AL64MGRO1
162
190
120
50
75 X 75MM SQUARE OUTLET a
f
a
b
b
Code
Width
A
B
F
AL43MGSO1
108
190
120
50
AL54MGSO1
139
190
120
50
AL64MGSO1
162
190
120
50
100 X 100MM SQUARE OUTLET
75MM ROUND OUTLET f
a
34
f
b
a
Code
Width
A
B
F
AL43MGRO2
108
190
120
50
AL54MGRO2 b
139
190
120
50
AL64MGRO2
162
190
120
50
f
a
f
f
Width
A
B
F
AL54MGRO3
139
190
120
50
AL64MGRO3 b
162
190
120
50
a
b
Code
Width
A
B
F
AL54MGSO3
139
190
120
50
AL64MGSO3
162
190
120
50
1 0 0 X 7 5 M M R E C TA N G U L A R O U T L E T a
f
b
a
b
Code
Width
A
B
F
AL43MGSO2
108
190
120
50
AL54MGSO2
139
190
120
50
AL64MGSO2
162
190
120
50
© 20 07 Rain c le ar.
b
Code
a
f
b
100MM ROUND OUTLET f
a
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•ALUMINIUM MOULDED GUTTERS & FITTINGS MOULDED EXTERNAL ANGLES a b
f f b
Code
Width
A
B
F
AL43MG90E
108
25
75
50
AL54MG90E
139
25
75
50
AL64MG90E
MOULDED INTERNAL ANGLES a
90 DEGREE ANGLE
a
162
25
75
50
SECTION 8
f
90 DEGREE ANGLE
b
a
f
a
b
f
Code
Width
A
B
F
AL43MG90I
108
127
183
50
AL54MG90I
139
158
215
50
AL64MG90I
162
185
238
50
b
135 DEGREE ANGLE
a b
135 DEGREE ANGLE
f a f b
a
Code
Width
A
B
F
AL43MG135E
108
25
75
AL54MG135E
139
25
AL64MG135E
162
25
f
Code
Width
A
B
F
50
AL43MG135I
108
62
120
50
75
50
AL54MG135I
139
79
130
50
75
50
AL64MG135I
162
90
144
50
b
35
© 20 07 Ra inc le ar.
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SECTION 9
ALUMINIUM OGEE GUTTERS & FITTINGS• OGEE RUNNING OUTLETS
OGEE GUTTER f
a
c
a
d
b
c
f
a
c d
d
b
a
a
b
Width(A)
B
F
Length Weight(kg)
AL4VG
108
54
47
1830
2.6
AL45VG
121
60
47
1830
4.0
AL5VG
133
68
47
1830
4.0
c
c
a
b
b
c d
c d
a
a
d
d
a
a
O G E E FA S C I A B R A C K E T Code
b c
b
65MM ROUND OUTLET
Code
Width
A
B
C
AL4VRO1 b
108
194
121
47
AL45VRO1
121
194
121
47
AL5VRO1
133
194
121
47
Width
A
B
C
D
AL4VFB
108
108
80
38
32
AL45VFB
121
121
82
38
38
AL5VFB
133
133
93
38
38
c
c
a
Code
b
a
Width
A
B
C
AL45VRO2
121
194
121
47
AL5VRO2 b
133
194
121
47
b
c d
a
a b
a
OGEE LEFT HAND INT STOP END Code
Width
A
INT/EXT
AL4VE2
108
45
INT
AL45VE2
121
45
INT
AL5VE2
133
45
INT
OGEE STOP END OUTLETS c
c
a
b
OGEE RIGHT HAND EXT STOP END
a
©2 007 Rai nc le ar.
a
75MM ROUND OUTLET
b
c 36
Code
b
a
Code
Width
A
INT/EXT
AL4VE1
108
51
EXT
AL45VE1
121
51
EXT
AL5VE1
133
51
EXT
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a
65MM ROUND SOCKET OUTLET
Code
Width
A
B
C
b AL4VSOCO1
108
126
64
47
AL45VSOCO1 121
126
64
47
AL5VSOCO1
126
64
47
75MM ROUND SOCKET OUTLET
c
a
b
133
a
Code
Width
A
B
F
AL5VSOCO2 b
133
126
64
47
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•ALUMINIUM OGEE GUTTERS & FITTINGS OGEE STOP END OUTLETS c
OGEE EXTERNAL ANGLES a
c
a
O G E Ea6 5 M M R O U N D S P I G OT O U T L E T Code
b
Width
c
c
b
90 DEGREE ANGLE
a b
A
B
C
Code
Width
A
B
C
AL4VSPO1 b 108
172
64
50
AL4V90E
108
25
75
47
AL45VSPO1 121
172
64
50
AL45V90E
121
25
75
47
AL5VSPO1
172
64
50
AL5V90E
133
25
75
47
133
a c
135 DEGREE ANGLE
c
b
a
O G E E 7 5 M M R O U N D S P I G OT O U T L E T c
c
a
Code
a
AL5VSPO2 b
Width
A
B
C
133
172
64
50
b
Code
Width
A
B
C
AL4V135E
108
25
75
47
AL45V135E
121
25
75
47
AL5V135E
133
25
75
47
b
b a
OGEE UNION CLIP
a
37
OGEE INTERNAL ANGLES b
b
SECTION 9
90 DEGREE ANGLE
c
a
Code
Width
A
B
C
Code
Width
A
B
AL4V90I
108
133
184
47
AL4VU
108
98
49
AL45V90I
121
146
197
47
AL45VU
121
98
49
AL5V90I
133
159
210
47
AL5VU
133
98
49
c
b
135 DEGREE ANGLE
b a
a
c
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Width
A
B
C
AL4V135I
108
70
121
47
AL45V135I
121
75
126
47
AL5V135I
133
80
134
47
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© 200 7 Ra inc l e ar.
c
Code
ALUMINIUM BEADED GUTTERS & FITTINGS•
SECTION 10
BEADED GUTTER a b c
a
BEADED STOP END
a
Code
Diameter
A
INT/EXT
3.0
AL45BGE1
131
51
EXT
3.0
AL5BGE1
143
51
EXT
AL45BGE2
131
45
INT
AL5BGE2
143
45
INT
Code
Diameter(A) B
C Length Weight (kg)
AL45BG
131
52
55 1830
AL5BG
143
56
55 1830
b
c d
a b
c d
c d
a
a b
b
c c 38
d
d
Code
Diameter
A
B
C
D
AL45BGFB
131
131
75
38
35
AL5BGFB
143
143
79
38
a
90 DEGREE ANGLE b
a
36
b c
c d b
a
a
Diameter
A
B
C
AL45BG90A
131
192
62
55
AL5BG90A
143
192
62
55
135 DEGREE ANGLE c
a
d
BEADED RUNNING OUTLETS
Code
b
c
63MM ROUND OUTLET
a bb
Code
Diameter
A
B
C
AL45BGRO1
131
213
160
55
AL5BGRO1
143
213
160
55
75MM ROUND OUTLET c
a
© 20 07 Rain c le ar.
BEADED GUTTER ANGLES
b
b c
d
a
a
B E A D E D FA S C I A B R A C K E T
b
Code
Diameter
A
B
C
AL45BGRO2
131
213
160
55
AL5BGRO2
143
213
160
55
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a a c b
b
Code
Diameter
A
B
C
AL45BG135A
131
192
62
55
AL5BG135A
143
192
62
55
Please note a 113 x 75mm beaded deeprun system is also available. Please contact Rainclear technical sales for further information.
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S U S TA I N A B I L I T Y
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SECTION 11
ALUMINIUM ROUND DOWNPIPES & FITTINGS• ROUND DOWNPIPES
ROUND DOWNPIPE BENDS
a
SOCKET (NOMINAL)
a
90 DEGREE BEND
c
d
Code
Diameter
A
C
D
AL25REDP
65
144
65
73.5 - 70
a
AL3REDP
a
75
160
71
88.5 - 81.5
c
AL4REDP
100
187
90
111.5 - 108
b
a
b
Code
B
P1
P2
T
AL25REDP
89
63
60.5
1.22
AL3REDP
95
76.5
74
1.22
AL4REDP
90
102
98.5
1.6
p1 t
All circular sockets are interference fit with the exception of 152mm which are factory welded. Sockets will be supplied loose for site fitting.
Code
Diameter
A
B
C
AL25B90
63
89
21
140
AL3B90
76
95
15
146
AL4B90
102
90
80
159
c
PIPE (NOMINAL)
a
p2
p1
ba
b t
p2
c
a
b
d
40
b
112.5 DEGREE BEND
c a
c
ba b
a
c
b
Code
Diameter
A
B
C
AL25B112
63
89
32
110
AL3B112
76
95
26
120
AL4B112
102
90
43
110
c
a b a b c
Add suffix 1m, 2m or 3m to denote pipe length.
135 DEGREE BEND
c
Diameter
A
B
C
AL25B135
63
89
41
107
AL3B135
76
95
35
120
AL4B135
102
90
43
110
©2 007 Rai nc le ar.
c
Code
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•ALUMINIUM ROUND DOWNPIPES & FITTINGS ROUND DOWNPIPE BRANCHES
ROUND FIXED OFFSETS
a
a
92.5 DEGREE BRANCH b a
a
c ab
a
Diameter
A
B
C
AL25J90
63
70
200
79
AL3J90
76
70
220
85
AL4J90
102
90
240
108
b
c a
a
b
b
c
a
112.5 DEGREE BRANCH
a
a a b
Code
c
c
a
a
b
b
c
a
a
Code
Diameter
A
B
C
AL25J112
63
70
200
79
AL3J112
76
70
220
85
AL4J112
102
65
265
108
b
b
135 DEGREE BRANCH a c a
b c
Code
Diameter
A
B
C
AL25J135
63
70
200
79
AL3J135
76
70
220
85
AL4J135
102
90
300
180
Code
Diameter
A
B
C
AL25OS75
63
70
184
76
AL25OS115
63
70
200
114
AL25OS150
63
70
215
152
AL25OS225
63
70
247
228
AL25OS305
63
70
279
304
AL25OS380
63
70
310
381
AL25OS455
63
70
342
457
76MM ROUND OFFSET
c
a b
63MM ROUND OFFSET
41
ca
c a
SECTION 11
c a
b
Code
Diameter
A
B
C
AL3OS75
76
70
187
76
AL3OS115
76
70
203
114
AL3OS150
76
70
218
152
AL3OS225
76
70
250
228
AL3OS305
76
70
282
304
AL3OS380
76
70
313
381
AL3OS455
76
70
345
457
All branches are available with variable diameter side connections. Should offsets with projections different to the ones shown be required please contact Rainclear technical sales for further information. c © 200 7 Ra inc l e ar.
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SECTION 11
ALUMINIUM ROUND DOWNPIPES & FITTINGS• a
b
ROUND FIXED OFFSETS
R O U N D T W O PA R T A D J U S TA B L E O F F S E T S
c a
a
b
c a
b
100MM ROUND OFFSET Code
Diameter
A
B
C
AL4OS75
102
69
205
76
AL4OS115
102
69
221
114
AL4OS150
102
69
236
152
AL4OS225
102
69
268
228
AL4OS305
102
69
300
304
AL4OS380
102
69
331
381
AL4OS455
102
69
363
457
63MM ROUND OFFSET b
c
a
b
Diameter
A
B
C
AL25TP225
63
70
247
229
AL25TP380
63
70
310
381
AL25TP455
63
70
342
457
AL25TP685
63
70
436
685
AL25TP915
63
70
529
914
c
76MM ROUND OFFSET
a
42 c
Code
b
c
Code
Diameter
A
B
C
AL3TP225
76
70
250
229
AL3TP380
76
70
313
381
AL3TP455
76
70
345
457
AL3TP685
76
70
438
685
AL3TP915
76
70
534
914
© 20 07 Rain c le ar.
Should offsets with projections different to the ones shown be required please contact Rainclear technical sales for further information.
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•ALUMINIUM ROUND DOWNPIPES & FITTINGS ROUND ACCESS PIPE a
a
b
b
Code
Diameter
A
B
AL25AP
63
70
200
AL3AP
76
70
220
AL4AP
102
90
240
RAINWATER HEADS h
w
w w
p
w
h
Code
Outlet Diameter
W
P
H
AL25HO1
63
194
168
184
AL3HO1
76
194
168
184
AL4HO1
102
194
168
184
p
w
p
FLUTED
h
h
w
hp
ROUND EARED SHOE
a
R E C TA N G U L A R
w
b
a
b
Code
Diameter
A
B
AL25SH
63
55
105
AL3SH
76
64
112
AL4SH
102
69
135
SECTION 11
p
h
w p
Code
Outlet Diameter
W
P
H
AL25HO2
63
258
190
178
AL3HO2
76
258
190
178
AL4HO2
102
258
190
178
43
O R N A M E N TA L ROUND PIPE SOCKET
h
a b
c d
Code
Diameter
A
B
C
D
AL25ES
63
144
89
65
73.5 - 70
AL3ES
76
160
95
71
86.5 - 81
AL4ES
102
187
90
90
111.5 - 108
h w
w p
Code
Outlet Diameter
W
P
H
AL25HO3
63
410
186
178
AL3HO3
76
410
186
178
AL4HO3
102
410
186
178
p
© 20 07 Ra inc le ar.
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SECTION 11
ALUMINIUM ROUND DOWNPIPE CLIPS• ROUND DOWNPIPE CLIPS
b a
S TA N D A R D B A S E
b a
c
c c
b a c
b a
c
44
Code
Diameter
A
B
C
AL25STPC
63
127
95
65
AL3STPC
76
140
108
71
AL4STPC
102
165
133
90
c
SMALL BASE Code
Diameter
A
B
C
AL25SBPC
63
87
47
74
AL3SBPC
76
87
47
80
AL4SBPC
102
87
47
92
EXTENDED BASE
b a c
Code
Diameter
A
B
C
AL25EBPC
63
-
-
279
AL3EBPC
76
-
-
285
AL4EBPC
102
-
-
304
c
b a
©2 007 Rai nc le ar.
c
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• A L U M I N I U M S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S SQUARE DOWNPIPES
SECTION 12
S Q U A R E & R E C TA N G U L A R B E N D S
a
SOCKET
c
a
d c
(NOMINAL)
Code
Dimensions A
C
D
AL33EDP
75 X 75
52
82
162
AL43EDP
100 X 75
191
54
82
AL44EDP
100 X 100
191
67
82
92.5 DEGREE BEND
a b a b
a b
c
Code
Dimensions A
B
C
AL33B92
75 X 75
82
67
137
AL43B92
100 X 75
82
80
150
AL44B92
100 X 100
82
81
151
a
d
PIPE (NOMINAL)
a
b
t
p1 p2
p1
Code
Dimensions B
P1
P2
T
AL33EDP
75 X 75
89
72 X 72
68 X 68
2.0
AL43EDP
100 X 75
95
102 X 76
98 X 72
2.0
AL44EDP
100 X 100
90
102 X 102
97 X 97
2.5
112.5
b
t p2
c
c
a
b
a b
DEGREE BEND
a b
c
c a
c
Code
Dimensions A
B
C
AL33B112
75 X 75
82
57
127
AL43B112
100 X 75
82
66
136
AL44B112
100 X 100
82
66
136
b a b
45
135 DEGREE BEND
a b
c
c
c
Code
Dimensions A
B
C
AL33B135
75 X 75
82
47
117
AL43B135
100 X 75
82
58
128
AL44B135
100 X 100
82
53
123
When ordering left or right facing bends please add one of the following suffixes to the product code according to its intended use
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© 200 7 Ra inc l e ar.
Right Facing Bend = /R Left Facing Bend = /L Front to Back Bend = /FB
A L U M I N I U M S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S •
SECTION 12
S Q U A R E & R E C TA N G U L A R R I G H T / L E F T B R A N C H E S
SQUARE DOWNPIPE CLIPS b
92.5 DEGREE BRANCH Code
Dimensions A
B
C
AL33J90
75 X 75
82
230
85
AL43J90
100 X 75
82
230
85
c
b
b a a
c
AL44J90
100 X 100
a
a
aa
c
Code
b
a
bb
46
a c
ac a
c
a
230
a c
85
c
112.5
DEGREE BRANCH
Dimensions A
B
C
AL33J112
75 X 75
82
248
118
AL43J112
100 X 75
82
248
AL44J112
100 X 100
82
248
B
C
AL33STPC
75 X 75
130
160
52
AL43STPC
100 X 75
160
190
54
AL44STPC
100 X 100
160
190
67
c
SMALL BASE
b
c
Code
Dimensions A
B
C
AL33SBPC
75 X 75
84
47
78
118
AL43SBPC
100 X 75
84
47
80
118
AL44SBPC
100 X 100
84
47
94
135 DEGREE BRANCH
a a
c
Code c
Dimensions A
c
b
c
b
Code
a
c
b
a
a b
b
a
82
S TA N D A R D B A S E
a
a
Dimensions A
B
a
EXTENDED BASE
c
C
a b
c
Code
Dimensions A
B
C
AL33EBPC
75 X 75
-
-
290 MAX
AL33J135
75 X 75
82
310
190
AL43J135
100 X 75
82
310
190
AL43EBPC
100 X 75
-
-
292MAX
AL44J135
100 X 100
82
310
190
AL44EBPC
100 X 100
-
-
305MAX
c
When ordering branches please add one of the following suffixes to the product code according to its intended use
© 20 07 Rain c le ar.
Left Facing Branch = /L Right Facing Branch = /R
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DURABILITY
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SECTION 12
A L U M I N I U M S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S • 75 X 75MM SQUARE PIPE OFFSETS
a
1 0 0 X 7 5 M M R E C TA N G U L A R P I P E O F F S E T S a
FIXED SQUARE OFFSET
F I X E D R E C TA N G U L A R O F F S E T
b
b
Code
Dimensions A
B
C
AL33OS75
75 X 75
220
76
a
Code
Dimensions A
B
C
AL43OS75
100 X 75
220
76
a
82
b
c
c
b
TWO PART SQUARE OFFSET
a c
b a
c
b
Code
Dimensions A
B
C
AL33OS305
75 X 75
310
305
82
AL33OS525
75 X 75
82
390
533
AL33OS750
75 X 75
82
470
762
a
c
a
b
b
c
82
T W O PA R T R E C TA N G U L A R O F F S E T Code
Dimensions A
B
C
AL43OS305
100 X 75
82
310
305
AL43OS525
100 X 75
82
390
533
AL43OS750
100 X 75
82
470
762
c
48 c
100 X 100MM SQUARE PIPE OFFSETS
When ordering offsets that are required to face left or right please add one of the following suffixes to the product code according to its intended use, otherwise leave blank for standard front to back offset. Left Facing Offset = /L Right Facing Offset = /R
a b
a
b
FIXED SQUARE OFFSET Code
Dimensions A
B
C
AL44OS75
100 X 100
220
76
82
c
TWO PART SQUARE OFFSET
c a a
b b ©2 007 Rai nc le ar.
c
Code
Dimensions A
B
C
AL44OS305
100 X 100
82
345
305
AL44OS525
100 X 100
82
439
533
AL44OS750
100 X 100
82
534
762
c
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• A L U M I N I U M S Q U A R E / R E C TA N G U L A R D O W N P I P E S & F I T T I N G S S Q U A R E & R E C TA N G U L A R A C C E S S P I P E a
c
b a
c
Code
Dimensions A
B
C
AL33AP
75 X 75
82
266
153
AL43AP
100 X 75
82
266
153
AL44AP
100 X 100
82
266
153
SECTION 12
RAINWATER HEADS WITH SQUARE/RECT OUTLETS
h
Code
Outlet Dimensions
W
P
H
AL33HO1
75 hX 75
258
190
178
AL43HO1
100 X 75
258
190
178
AL44HO1
100 X 100
258
190
178
w
w
p
p
b a
S Q U A R E & R E C TA N G U L A R D O W N P I P E S H O E
O R N A M E N TA L
b a b
Code
Dimensions A
B
AL33SH
75 X 75
82
106
AL43SH
100 X 75
82
106
AL44SH
100 X 100
82
148
h
h w
w p
p
Code
Outlet Dimensions
W
P
H
AL33HO2
75 X 75
410
186
178
AL43HO2
100 X 75
410
186
178
AL44HO2
100 X 100
410
186
178
49
S Q U A R E & R E C TA N G U L A R P I P E S O C K E T a
c b
Code
Dimensions A
B
C
AL33ES
75 X 75
162
52
91
AL43ES
100 X 75
191
54
121
AL44ES
100 X 100
191
67
121
When ordering left or right facing shoes please add one of the following suffixes to the product code according to its intended use
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© 200 7 Ra inc l e ar.
Right Facing Bend = /R Left Facing Bend = /L
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A L U M I N I U M R A I N W AT E R I N S TA L L AT I O N • Gutters
Jointing Cast aluminium gutters are jointed by M6 dome head
Fall A fall of 1:600 to 1:350 (maximum) should be allowed f o r, h o w e v e r g u t t e r s m a y b e l a i d l e v e l i f t h i s f a l l cannot be obtained.
modulus silicone sealant. Joints must be thoroughly cleaned and mill finish gutters should be primed (Dow Corning 1200, Feb Primer No.5). Apply sufficient silicone sealant to socket so that when fixed with
Fixing Fix brackets just below roof edge, thus allowing the gutter to be fixed centrally along the length. Use 12 x 38mm round head zinc plated or sheradized roundhead
aluminium nut and screw some excess is produced on the joint. A minimum 3mm thickness should be applied on all joints and around holes.
screws and washers for fixing fascia brackets, these
Any screws used in the sole should be tightened first;
should be countersunk screws for rafter brackets.
do not over tighten screws and ensure that any surplus
Gutters should be fixed at 900mm centres on brackets. 50
aluminium screws, nuts and washers and a suitable low
sealant is cleaned off.
Angles and outlets should be supported with additional brackets. Hopper heads or outlets should be fixed first, f o l l o w e d b y a l e n g t h o f g u t t e r. F o r s l a t e d r o o f s t h e gutter may be placed with the centre line under the tile drip edge, pantile roofs however should be set slightly further out. When fixing through the back of gutters, screws should be tensioned evenly to prevent gutter damage. Ogee, Moulded and No. 46 profiles can be directly fixed to fascia boards through the rear of the gutter and at recommended 600mm centres. Cast No.46 gutter must be fixed with the sole of the gutter level, this can be achieved by placing a batten between gutter and fascia board or by using the supplied fixing support
Š 20 07 Rain c le ar.
bracket at a minimum 2 no per length. When using fixing slots at the rear of gutters, always ensure screws are placed centrally to allow for thermal movement.
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• A L U M I N I U M R A I N W AT E R I N S TA L L AT I O N A N D M A I N T E N A N C E Downpipes
Design Service Using dedicated design software we are able to
Fixing
calculate the most appropriate system of gutters
Pipes are fixed back to the wall at 2mt centres
and downpipes required, considering the following:
through pipe sockets using No.12 x 50mm roundhead screws. On walls that accommodate rawlplugs, a washer
Size and flow rates of gutters and pipes
should be used beneath screw head. Large holes are
Geographical rainfall
provided to allow fixing with drive in nails or 6mm expanding bolts.
Number and size of outlets Catchment area
Jointing Sockets are provided separately from pipes, these
Care & Maintenance
must initially be tapped onto plain end pipes with a
Regularly clean out hopper heads and outlets
protective wood block to create a socketed pipe.
and ensure that all joints and fixings are secure.
A light application of silicone sealant should be
This should be completed every six months.
provided between socket and pipe to provide a
Do not place ladders against the gutter when
completely watertight joint.
carrying out maintenance.
A 4mm gap should be left between the top pipe
Mill Finish Goods
and flange of the lower socket to allow for thermal movement. All pipe and socket joints should then be sealed with a low modulus silicone sealant.
Mill finish goods will develop a natural grey aluminium o x i d e c o a t i n g w h i c h f o r m s a p r o t e c t i v e l a y e r, preventing further oxidization.
On Site Painting For all mill finish products firstly degrease with w h i t e s p i r i t a n d c l e a n t h o r o u g h l y. P r i m e w i t h a z i n c phosphate or similar aluminium primer and apply two full top coats of gloss paint. Undercoating is not required.
51
Polyester Powder Coated Clean polyester powder coated surfaces by washing down with a warm detergent solution. Never use harsh chemicals or abrasive materials. In aggressive industrial or marine environments this cleaning should be carried out every three months. Š 20 07 Ra inc le ar.
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P O LY E S T E R P O W D E R C O AT E D C O LO U R O P T I O N S • The standard range shown comprises of 16 standard colours to compliment traditional and contemporary
RAL 1011m Brown Beige
RAL 3005m Wine Red
RAL 1013m Pearl White
RAL 6005m Moss Green
RAL 2002m Vermillion
RAL 7038m Agate Grey
RAL 5003m Sapphire Blue
RAL 8019m Grey Brown
RAL 1021m C a d m i u m Ye l l o w
RAL 6018m Ye l l o w G r e e n
RAL 3003m Ruby Red
RAL 8017m Chocolate Brown
RAL 5010m Flower Blue
RAL 9016m White
RAL 7024m Graphite Grey
RAL 9017m Black
building applications. All other BS or RAL colours can be s u p p l i e d a s s p e c i a l o r d e r. The polyester powder coating process complies with the requirements of BS6496: 1984 The aluminium undergoes several pre-treatment processes before the application of the powder coat. Once the electrostatically applied powder has been received by the goods these are ‘baked’ using a controlled process to ensure full bonding. This finish and resulting performance greatly exceeds site painting. 52
Delivery Goods are then shrink wrapped in polythene prior to
© 20 07 Rain c le ar.
dispatch to offer further protection.
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S p e c i f y u s u s i n g N B S P l u s a t w w w. n b s p l u s . c o . u k As well as in this comprehensive technical guide, our range of products can be s p e c i f i e d u s i n g t h e N B S p l u s w e b s i t e u s i n g ‘ d r a g a n d d r o p’ f u n c t i o n a l i t y. The benefits to specifiers are listed below: Yo u c a n b e s u r e t h a t w h a t y o u a r e s p e c i f y i n g i s a c c u r a t e a n d suitable for the purpose intended. Accurate specification also reduces the likelihood of the chosen products being substituted for other products. Yo u c a n s a v e t i m e w i t h o u t c o m p r o m i s i n g q u a l i t y, a s i n m a n y N B S P l u s e n t r i e s a l l the information required to specify is available within the page, in NBS format. O v e r v i e w o u r p r o d u c t s a t w w w. r i b a p r o d u c t s e l e c t o r. c o m , o r i n t h e R I B A p r o d u c t s e l e c t o r.
Rainclear Systems Ltd.
Unit 34A
Te c h n o Tr a d i n g E s t a t e
Te l : 0 8 4 4 4 1 4 2 2 6 6
Ganton Way
Swindon
Fax: 0844 414 22 77
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Wilts
SN2 8ES
Unit 34A Te c h n o Tr a d i n g E s t a t e Ganton Way Swindon Wilts SN2 8ES T: 0 8 4 4 4 1 4 2 2 6 6 F: 0844 414 22 77 E : s a l e s @ r a i n c l e a r. c o . u k W : w w w . r a i n c l e a r . c o . u k
Š2007 Rai nc l ear.