Proventure Diamond Blade Brochure

Page 1

diamond blades and corebits

delivering cutting technology www.proventure.co.uk


Please select from the product options below

diamond blades and corebits anchoring technology chemical anchors

mechanical anchors

insulation fixings

powder diamond actuated blades and Proventure specialise in anchoring technology and deliver a customer focused, professional service supported by technical fastenings corebits

anchoring technology

PROVENTURE supply specialised diamond cutting equipment throughout the UK. More than ninety knowledge and expertise. five percent of our diamond products are manufactured in Germany to ISO9001:2008 standards.

Founded in 2001 by two industry professionals with more than forty years combined experience within the construction industry, ProVenture has established itself as a market leader in anchoring systems and has worked closely with clientsservice on major build projects Proventure specialise in anchoring technology and deliver customer focused, professional supported by technical Our diamond blades and core drills are the product of aover 30 years experience in research, throughout the UK.

knowledge andand expertise. development production of diamond products. We have an extensive range of diamond saw ProVentures’ rangesuited includesto heavy andapplication. medium duty mechanical anchors with European Technical Approval options, metal and blades withfixings a blade every

Founded in 2001 by two industry professionals with more than forty years combined experience within the construction industry, ProVenture has established itself as a market leader in anchoring systems and has worked closely with clients on major build projects Founded in here 2001 two industry professionals with more thaninstallation forty years combined experience Proventure are to by advise with design, on-site technical support and anchor backed up by excellent customer within service. throughout the UK. nylon insulation fixings and shot fired fastening systems.

the construction industry, ProVenture has established itself as a market leader in diamond blade and Please contact us to discuss our extended product range. ProVentures’ fixings range heavy closely and medium mechanical anchors with European Technical Approval corebit technology and includes has worked withduty clients on major build projects throughout the UK.options, metal and  On site support and technical expertise

nylon insulation fixings and shot fired fastening systems.

Please contact further information on our other product ranges :next us day delivery  Nationwide HOME PRODUCTS  for  PROJECTS  DOWNLOADS  CONTACT Proventure are here to advise with design, on-site technical support and anchor installation backed up by excellent customer service. Please Post sales service anddiscuss supportour extended product range. contact us to Please select from the product options below European Technical Approvals and technical expertise On site support

CE marked next day delivery Nationwide

approvals:

delivering anchoring technology

 Fire rated

 Post sales service and support

prov2oo

 European Technical Approvals  CE marked

chemical

 anchors Fire rated

vinylester resin

mechanical anchors

major projects

insulation fixings

powder actuated fastenings

prov5oo pure epoxy resin

diamond blades and corebits

Proventure have been closely involved with contractors on major projects including:

public sector

flood defences

Olympic Stadium Thames Barrier Media City Kirkcaldy sea wall University of Ulster Littlehampton tidal wall Proventure have been closely involved with contractors on majorUniversity projects including: Manchester Cromer coast protection Stafford Beacon Barracks RSPB, Minsmere National Graphene Institute National Grid Framework

major projects

public sector

flood defences

railOlympic Stadium Media City Crossrail University of Ulster St. Pancras ChorleyManchester Flying ArchesUniversity delivering anchoring technology Stafford Beacon Barracks London Underground National Graphene Institute Manchester Metrolink

Thames Barrier commercial

Kirkcaldy sea wall Canary Wharf Littlehampton tidal wall NEC Resort World Cromer Power coast protection Battersea approvals: Station RSPB, Minsmere Bristol Glass Wharf National Framework Ground Old TraffordGrid Football Etihad Stadium

prov2oo

Manchester Victoriavinylester resin

rail

commercial

bridges Canary Wharfand tunnels

Lee Tunnel London NEC Resort World Forth Road BatterseaBridge Power Station United Utilities AMP 5 and 6 Bristol Glass Wharf Clifton Suspension Bridge Old Trafford Football Ground Gobbins Coastal Path Etihad Stadium Millennium Bridge

pure epoxy resin

Crossrail St. Pancras Chorley Flying Arches London Underground Manchester Metrolink Manchester Victoria

delivering cutting technology

bridges and tunnels Lee Tunnel London Forth Road Bridge United Utilities AMP 5 and 6 Clifton Suspension Bridge Gobbins Coastal Path Millennium Bridge

prov5oo

www.proventure.co.uk

www.proventure.co.uk

3

www.proventure.co.uk

3


DIAMOND BLADE APPLICATION TABLE

anchoring technology

PVST PVSC PVSC1 PVSC2 PVSC3 PVSGP PVSA1 PVSA2 PVSA3 PVSGC Blade designation oventure specialise in anchoring technology and deliver a customer focused, professional service supported by technical wledge and expertise.

PVSRB

nded in 2001 by two industry professionals with more than forty years combined experience within the construction industry, Venture hasApplication established itself as a market leader in anchoring systems and has worked closely with clients on major build projects ughout the UK.

granite and flint

p

p

Ventures’ fixings range includes heavy and medium duty mechanical anchors with European Technical Approval options, metal and hard bricks r p r n insulationvery fixings andengineering shot fired fastening systems.

venture arehard here to advise with design, on-site technical concrete over 50 kN r support p and ranchor installation backed up by excellent customer service. se contact us to discuss our extended product range.

clay paviors

p

r

r

r

r

On site support and technical expertise

clay pipes

p r r p r Post sales service and support hard facing bricks r p p r r r abrasiveApprovals granite European Technical p p r r r r CE marked clay roof tiles medium facing bricks r p r r ire rated hard slate r p r r r kerbs r p r r r slabs p p p p r lintels r p r r r ajor projects concrete paviors r p r r r soft facing bricks p r r r oventure have been closely involved with contractors on major projects including: concrete blocks over 15kN p r r r public ood defences soft slate p r r sector r r Olympic Stadium mes Barrierconcrete roof tiles p r r r r Media City caldy sea wall sandstone; coarse/hard r University of Ulster ehampton tidal wall Manchester asphalt over concrete p r r r University r mer coast protection

Stafford Beacon Barracks r National Graphene Institute

PB, Minsmere concrete blocks under 15kN onal Grid Framework

abrasive/breeze block ary Wharf limestone C Resort World asphalt ersea Power Station asphalt abrasive tol Glass Wharf green concrete Trafford Football Ground

rail

ommercial

Crossrail St. Pancras Chorley Flying Arches London Underground Manchester Metrolink Manchester Victoria

ad Stadium

r

r

p p

r r

r r

p p r

p r r

p r r

r r r r r r r r r r r r r r r r r r r

next day delivery Nationwide vitrified clay products

p

r

p

r r r r r r

idges and tunnels

Tunnel London h Road Bridge ed Utilities AMP 5 and 6 on Suspension Bridge bins Coastal Path nnium Bridge

KEY: Recommended

p

Suitable

r

Indicates which blades are recommended p and/or suitable r for applications listed in the table. If you have an application not listed, please contact us. We are confident we can supply a blade for every application.

www.proventure.co.uk

3 1


DIAMOND BLADES

P

roVenture offer a comprehensive choice of diamond saw blades suitable for cutting all building materials. Our range includes PVSC for concrete and other hard materials and the PVSA range for abrasive applications. Our Titan and PVSGP general purpose blades

are suitable for a wide range of base materials. All our blades have been developed to suit particular needs including extremely fast cutting, longevity and a balance of both.

We are confident we can provide a blade to suit any application. Please contact us to discusss any aspect of diamond cutting.

Concrete For a professional concrete blade with high cutting speed and long lifetime, we would recommend our PVSC range :

PVSC Concrete

PVSC1 Concrete PVSC2 Concrete

Main Application

Main Application

Main Application

Very hard concrete, very hard bricks, granite Speed

Hard concrete, hard facing brick, slate Speed

concrete products, slabs, brick

Extremely fast cutting

Extremely fast cutting

Segments

Segments

Very fast cutting Segments

No. of segments

Height (mm)

Length (mm)

Width (mm)

18

6.5

40

2.7

specification for 300mm blade

life time cutting speed

3

2

Length (mm)

Width (mm)

21

6.5

40

2.7

5

life time cutting speed

3

Height (mm)

Length (mm)

Width (mm)

20

6.5

40

2.7

Ratings diamond rating

4

No. of segments

specification for 300mm blade

Ratings diamond rating

4

Height (mm)

specification for 300mm blade

Ratings 5

No. of segments

Speed

5

diamond rating

4

life time cutting speed

3

2

2

2

1

1

1

0

0

0

Fabrication

Fabrication

Fabrication

Laser welded, made in Germany

Laser welded, made in Germany

Laser welded, made in Germany


DIAMOND BLADES

anchoring technology Specialist general purpose blades

oventure specialise in anchoring technology and deliver a customer focused, professional service supported by technical wledge and expertise. Segments

PVST Titan

nded in 2001 by two industry professionals with more than forty years combined experience within theNo.construction industry, of Height (mm) Length (mm) segments Venture has established itself as a market leader in anchoring systems and has worked closely with clients on major build projects Recommended Applications 18 10 40 ughout the UK.

Width (mm)

2.7

* granite and flint specification for 300mm blade Ventures’ fixings range includes heavy and medium duty* mechanical anchors with European Technical Approval options, metal and hard concrete Sizes All blades available in 100mm, 125mm, 230mm. 300mm, 350mm, n insulation fixings and shot fired fastening systems. * clay paviors 450mm, other sizes available on request. * clay pipes venture are here to advise with design, on-site technical support and anchor installation backed up by excellent customer service. * abrasive granite se contact us to discuss our extended product range. * clay roof tiles On site support and technical expertise * slabs * soft facing bricks Nationwide next day delivery * concrete blocks >15kN 230mm 350mm Post sales service and support * soft slate Ratings * concrete roof tiles 5 European Technical Approvals diamond rating 300mm * asphalt over concrete 4 life time CE marked Suitable Applications Very fast cutting blade cutting speed 3 * very hard engineering bricks ire rated Our unique Titan blade is suitable 2 * hard concrete <50kN for a wide range of base materials * hard facing bricks 1 including granite, concrete, clay * medium facing bricks 0 products, brick and slate. It has a * hard slate 10mm high segment and drilled * kerbs holes in the steel centre to aid noise Fabrication * lintels ajor projects reduction and blade cooling. Laser welded, made in Germany * concrete paviors

PVSRB Rescue Blade ood defences

oventure have been closely involved with contractors on major projects including:

mes Barrier caldy sea wall ehampton tidal wall mer coast protection PB, Minsmere onal Grid Framework

ommercial

ary Wharf C Resort World ersea Power Station tol Glass Wharf 300mm Trafford Football Ground Extremely fast cutting blade ad Stadium

PVSRB Rescue blade was idgesTheand tunnels designed for use by the emergency Tunnel London services when dealing with road h Road Bridge traffic accidents and other emergency ed Utilities AMP 5 and 6 situations. The rescue blade can cut on Suspension Bridge through metal, concrete, brick, cable, bins Coastal Path wood with nails, plastic and more nnium Bridge with ease.

Segments

public sector

Suitable Applications Olympic Stadium * hard concrete <50kN Media City * clay paviors University of Ulster * clay pipes Manchester University * abrasive granite Stafford Beacon Barracks * clay roof tiles National Graphene Institute * medium facing bricks rail * hard slate Crossrail * kerbs St. Pancras * slabs Chorley Flying Arches * lintels London Underground * concrete paviors Metrolink * soft facingManchester bricks Manchester Victoria * concrete blocks >15kN * soft slate * concrete foor tiles * sandstone - coarse/hard * concrete blocks <15kN * abrasive /breeze block * asphalt * green concrete * metal * plastics, carbon fibre

No. of segments

Height (mm)

Length (mm)

Width (mm)

21

8

40

3.3

specification for 300mm blade

Sizes

All blades available in 100mm, 125mm, 230mm. 300mm, 350mm, 450mm, other sizes available on request.

Ratings 5

diamond rating

4

life time cutting speed

3 2 1 0

Fabrication

Vacuum brazed, made in Germany

www.proventure.co.uk

33


DIAMOND BLADES

Abrasive materials

PVSA1 Abrasive PVSA2 Abrasive PVSA3 Abrasive

Main Application

Main Application

Main Application

Abrasive materials, asphalt, hard sandstone, abrasive concrete block Speed Very fast cutting

Abrasive materials, asphalt, sandstone, green concrete Speed fast cutting

Abrasive materials, asphalt

Segments Height (mm)

Length (mm)

Width (mm)

18

6.5

40

2.7

3

No. of segments

Height (mm)

Length (mm)

Width (mm)

18

6.5

40

2.7

specification for 300mm blade

diamond rating life time cutting speed

5 4 3

diamond rating life time cutting speed

5 4 3

2

2

1

1

1

0

0

0

Fabrication Laser welded, made in Germany

Segments Our segments are manufactured in Germany to the highest specification using a combination of material bond and diamond grit to produce the highest quality diamond saw blades to ISO9001:2008 standards.

4

Height (mm)

Length (mm)

Width (mm)

18

6.5

40

2.7

Ratings

2

Fabrication Laser welded, made in Germany

No. of segments

specification for 300mm blade

Ratings

Ratings 4

Segments

Segments

No. of segments

specification for 300mm blade

5

Speed fast cutting

diamond rating life time cutting speed

Fabrication Laser welded, made in Germany


DIAMOND BLADES

General Purpose

PVSC3

anchoring technology

Green Concrete

PVSGP

PVSGC

oventure specialise in anchoring technology and deliver a customer focused, professional service supported by technical Concrete General purpose Green Concrete wledge and expertise.

nded in 2001 by two industry professionals with more than forty years combined experience within the construction industry, Venture has established itself as a market leader in anchoring systems and has worked closely with clients on major build projects ughout the UK.

Ventures’ fixings range includes heavy and medium duty mechanical anchors with European Technical Approval options, metal and n insulation fixings and shot fired fastening systems.

enture are here to advise with design, on-site technical support and anchor installation backed up by excellent customer service. se contact us to discuss our extended product range.

On site support and technical expertise

Nationwide next day delivery

ost sales service and support

Main Application

Main Application

concrete products, brick

concrete, soft brick, sandstone

green concrete, maximum 36 hours

Speed very fast cutting Segments

Speed

Speed fast cutting Segments

Main Application uropean Technical Approvals

CE marked

ire rated

No. of segments

Height (mm)

21 6.5 ajor projects specification for 300mm blade

fast cutting Segments

Length (mm)

Width (mm)

40

2.7

No. of segments

Height (mm)

Length (mm)

Width (mm)

18

7

46

2.45

specification for 300mm blade

Ratings

ood defences 4

Ratings

mes Barrier 3 caldy sea 2wall hampton tidal wall 1 mer coast protection 0 B, Minsmere onal Grid Framework

diamond rating

5

life time

4

cutting speed

3 2 1 0

Fabrication

Laser welded, made in Germany mmercial

ary Wharf Resort World ersea Power Station ol Glass Wharf Trafford Football Ground ad Stadium

idges and tunnels

Tunnel London h Road Bridge ed Utilities AMP 5 and 6 on Suspension Bridge bins Coastal Path nnium Bridge

Height (mm)

Length (mm)

Width (mm)

21

6.5

40

2.7

specification for 300mm blade

Ratings

oventure have been closely involved with contractors on major projects including: 5

No. of segments

diamond rating

public sector life time

Olympic Stadium cutting speed Media City University of Ulster Manchester University Stafford Beacon Barracks National Graphene Institute

Fabrication

rail Sintered

Crossrail St. Pancras Chorley Flying Arches London Underground Manchester Metrolink ProventureManchester blades are available Victoria

5 4 3

diamond rating life time cutting speed

2 1 0

Fabrication Laser welded, made in Germany

Sizes in :-

100mm, 115mm, 125mm, 230mm, 300mm, 350mm, 400mm, 450mm, 750mm. other sizes available on request

www.proventure.co.uk

53


CORE DRILLS

P

roVenture diamond segmented core drills are manufactured in Germany, utilising the latest technology and carefully selected raw materials. Our standard range is listed in the tables below but should you need special sizes, length, connection or segment sizes, please contact the sales office.

WET diamond core drills

Applications reinforced concrete, brickwork

Characteristics very fast cutting

Fabrication The main wet core drill sizes (between 48mm and 200mm diameter) are generally laser welded, all other sizes are brazed.

Outer diameter (mm)

Usable length (mm)

Segments lxwxh

Number Connection of type Segments

10, 12, 14, 16

320

R 1/2 “ BSP

18, 20, 22, 24, 25, 26, 28, 30, 32, 35, 37, 38, 40, 42, 50 52, 58, 62 65, 68, 72 78, 82 92,102 107, 112, 122 125, 127, 132 142 152 162 172, 182 187, 192 200 212, 225, 232, 250, 257, 300 350

400

ring segments ring segments

R 1/2 “ BSP

450 450 450 450 450 450 450 450 450 450 450 450 450

20 x 3.5 x 8 20 x 3.5 x 8 20 x 3.5 x 8 20 x 3.5 x 8 20 x 3.5 x 8 20 x 4.0 x 8 20 x 4.0 x 8 20 x 4.0 x 8 20 x 4.0 x 8 20 x 4.0 x 8 20 x 4.0 x 8 20 x 4.0 x 8 20 x 4.5 x 8

6 7 8 9 10 11 12 13 14 15 16 18 20

1 1/4 “ UNC 1 1/4 “ UNC 1 1/4 “ UNC 1 1/4 “ UNC 1 1/4 “ UNC 1 1/4 “ UNC 1 1/4 “ UNC 1 1/4 “ UNC 1 1/4 “ UNC 1 1/4 “ UNC 1 1/4 “ UNC 1 1/4 “ UNC 1 1/4 “ UNC

450

20 x 4.5 x 8

22

1 1/4 “ UNC

DRY diamond core drills Outer diameter (mm) 32 to 162

Usable length (mm) 70 to 150

Applications Brickwork High quality 10mm segment height, slotted barrel for dust clearance.

6

Characteristics very fast cutting

Connection type R 1/2 “ BSP

Accessories available Adapters: We supply a range of male/female adapters to suit combinations of 1/2” BSP, Hex, 11/4”UNC and SDS Plus requirements. Extension pieces 150, 250, 300mm extension rods also available


OTHER DIAMOND PRODUCTS

Diamond Blades to suit all applications anchoring technology

I

n addition to our diamond saw blade and core drill range, we supply other diamond products including oventure specialise in anchoring technology and deliver a customer focused, service supported cup grinders, mortar raking blades, diamond looping bladesprofessional and polishing discs, someby oftechnical which are shown wledge and expertise. below. If you have any other diamond requirements please contact us.

nded in 2001 by two industry professionals with more than forty years combined experience within the construction industry, Venture has established itself as a market leader in anchoring systems and has worked closely with clients on major build projects ughout the UK.

Diamond cup grinders

A range of turbo, single and double row grinding and polishing discs for Ventures’ fixings range includes heavy and medium duty mechanical anchors with European Technical Approval options, metal and n insulation fixings and shot fired fastening systems. use with angle grinders.

venture are here to advise with design, on-site technical support and anchor installation backed up by excellent customer service. Applications se contact us to discuss our extended product range.All stone and concrete types

On site support and technical expertise

Nationwide next day delivery

Post sales service and support

European Technical Approvals

CE marked

ire rated

Diameter (mm)

Bore size (mm)

Segment width (mm)

115 125 180

22.23 22.23 22.23

4.5 and 6.4 4.5 and 6.4 4.5 and 6.4

Turbo segmented discs for a smoother finish.

Mortar raking blades

ajor projects

oventure have been closely involved with contractors on major projects including:

public sector

ood defences

mes Barrier caldy sea wall ehampton tidal wall mer coast protection PB, Minsmere onal Grid Framework

Applications ommercial Abrasive materials, mortar,

ary Wharfbrickwork. C Resort World Characteristics ersea Power Station Very fast cutting tol Glass Wharf long tungsten carbide Trafford Football Ground ad Stadium resist undercutting.

inserts to

Olympic Stadium Media City University of Ulster Manchester University Stafford Beacon Barracks National Graphene Institute

Diameter Bore size rail (mm) (mm) Crossrail 115 St. Pancras22.23 Arches 125 Chorley Flying 22.23 London Underground 180 22.23 Manchester Metrolink Manchester Victoria

Segment width (mm) 4.5 and 6.4 4.5 and 6.4 4.5 and 6.4

idges and tunnels

Looping blades

Tunnel London h Road Bridge ed UtilitiesProfessional AMP 5 and 6 blades specifically designed on Suspension Bridgefor detector loop and jointPath cutting applications. Asphalt bins Coastal nnium Bridge and concrete looping blades

available.

Diameter

Bore size * (mm)

length x height (mm)

width(mm)

300 350

20.0 25.4

50 x 7 50 x 7

6, 8, 10,12,14

(mm)

Segment

Segment

6, 8, 10,12,14

Number of segments 15 17

* alternative bore sizes can be produced on request

www.proventure.co.uk

73


INDEX

8

Range

Details

Diamond blade application chart Concrete range ............. Titan blade ................... Rescue Blade ................ Abrasive ........................ General Purpose .......... Green Concrete ............ Diamond core drills ....... Other diamond products

............................................................................................. PVSC, PVSC1, PVSC2 ............................................................ PVST .................................................................................... PVSRB ................................................................................. PVSA1, PVSA2, PVSA3 ......................................................... PVSC3, PVSGP ..................................................................... PVSGC ................................................................................. WET, DRY diamond core drills ............................................. Cup grinders, Mortar raking blades, Looping blades ..........

Page 1 2 3 3 4 5 5 6 7


anchoring technology Blade Safety Information

oventure specialise in anchoring technology and deliver a customer focused, professional service supported by technical wledge and expertise. Always comply with all safety and accident prevention regulations.

nded in 2001 by two industry professionals with more than forty years combined experience withinThe thearrrow construction industry, on the wheel indicating the direction Venture has established itself as a market leader in anchoring systems and has worked closely withof clients major buildwith projects rotationon must coincide the direction of rotation of the machine. Use personal safety ughout the UK.

equipment. Carry out a free running speed test. A blade Approval guard mustoptions, be used. Fitting Ventures’ fixings range includes heavy and medium duty mechanical anchors with European Technical metalmust andbe carried out by a competent person. Hand tighten the n insulation fixings and shot fired fastening systems. flange nut only. Check that the flanges are clean and of equal size. The centre bore of the blade venture are here to advise with design, on-site technical support and anchor installation backed upmust by excellent customer service. fit to the machine shaft. A reduction bush must be used if the bore is too large. Guide the ase contact us to discuss our extended product range. cuttting wheel straight into the material. Do not tilt or subject it to lateral stress or pressure. The On site support and technical expertise weight of the machine is sufficient. Carry out a slight pendulum movement (forwards, backwards). Nationwide next day delivery

Post sales service and support

Always wear a dust mask, ear protection, safety gloves and safety glasses or goggles. Always observe ALL safety instructions.

European Technical Approvals

CE marked

Fire rated

General Information All ProVenure blades are laser engraved with size, application, speed and serial number information Our ProVenture contact details are also marked. This information will still be visible after use of the blade.

ajor projects

oventure have been closely involved with contractors on major projects including:

ood defences

mes Barrier caldy sea wall ehampton tidal wall mer coast protection PB, Minsmere onal Grid Framework

ommercial

ary Wharf C Resort World ersea Power Station tol Glass Wharf Trafford Football Ground ad Stadium

public sector Olympic Stadium Media City University of Ulster Manchester University Stafford Beacon Barracks National Graphene Institute Unique serial number

Blade diameter mm / “ Maximum revolutions per minute Maximum peripheral speed Directional arrow Blade designation and application Proventure contact details

rail Crossrail St. Pancras Chorley Flying Arches London Underground Manchester Metrolink Manchester Victoria

ridges and tunnels

Tunnel London h Road Bridge ed Utilities AMP 5 and 6 on Suspension Bridge bbins Coastal Path ennium Bridge

www.proventure.co.uk

93


proventure solutions ltd towngate works dark lane mawdesley ormskirk l40 2qu t 01704 823555 e sales@proventure.co.uk w www.proventure.co.uk

delivering anchoring technology


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