TOYOTA MOTOR MANUFACTURING, GEORGETOWN, KY
PAINT 2 - BLACKOUT SYSTEM REWORK DETAILS
DRAWING NO.
TITLE
2409-01
COVER SHEET & DRAWING INDEX
2409-02
EQUIPMENT SPECIFICATIONS
2409-03
PLAN VIEW LEXUS BLACKOUT CIRCULATING SYSTEM ROBOT SPRAY BOOTH
2409-04
ENLARGED PLAN VIEW BLACKOUT SUPPLY ROOM REWORK DETAILS
2409-05
MISCELLANEOUS CROSS SECTION REWORK DETAILS BLACKOUT SUPPLY ROOM
2409-06
LEXUS BLACKOUT PUMP MODULE ASSEMBLY AND SUPPORT FRAME DETAILS
2409-07
ENLARGED PLAN VIEW LEXUS BLACKOUT ROBOT SPRAY BOOTH
2409-08
CROSS SECTION LEXUS BLACKOUT ROBOT SPRAY BOOTH
2409-09
SCHEMATIC, LINE SIZES, & TUBE CONNECTION DETAILS LEXUS BLACKOUT CIRCULATION SYSTEM
C Copyright 2018
J&R DESIGN SYSTEMS
NO.
REVISIONS
ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.
PROJECT NO.
2409
TOYOTA MOTOR MANUFACTURING, U.S.A. INC. 1001 CHERRY BLOSSOM WAY
AREA
GEORGETOWN, KENTUCKY 40324
DEPT.
SCALE:
3075 SOUTH COMMERCE ROAD
NONE
COVER SHEET & DRAWING INDEX
WALLED LAKE, MI 48390 USA SHT. NO.
PHONE: 248-960-6100
PAINT SYSTEM SPECIALISTS
01 AS-BUILTS
DWN
11/26/18
CHKD
J&R
DATE 03/23/18 APPD.
DATE
DATE
DATE
1 APPD.
DWG. NO.
REV
2409-01
1
EQUIPMENT SPECIFICATIONS ITEM 1
DESCRIPTION GRACO #JS30R8 NXT 3:1 SS PISTON PUMP WITH 2200 CC AIR MOTOR AND 1500 CC OUTPUT PER
ITEM
DESCRIPTION
15
TOPLINE #2CMP-90 ELL (3A) 316SS 1" TRI-CLAMP ELBOW
16
1"JIC(M) X 1"NPT(M) CARBON STEEL MALE ADAPTER
17
TRIAD SERIES 920-61 1-1/2" SANITARY THREE PIECE SS
CYCLE, 1-1/2"NPT(F) INLET, 1"NPT(F) OUTLET 2
GRACO #238-988 STAINLESS STEEL SURGE TANK
VALVE WITH TEFLON SEATS & SEALS, LOCKABLE HANDLE
ASSEMBLY WITH 1" TRI-CLAMP INLET & OUTLET
KIT AND TRI-CLAMP ENDS
CONNECTIONS 18 3
METRO INSTRUMENTS 0-300 PSI 2 1/2" GLYCERIN FILLED
TOPLINE #21MP 316SS 1-1/2" TRI-CLAMP X 1-1/2"NPT(M) ALL STAINLESS PRESSURE GAUGE WITH SEAL, GLASS LENS ADAPTER & ISOLATION BALL VALVE
4
TOPLINE #21MP 316SS 1" TRI-CLAMP X 1"NPT(M)
19
ADAPTER 5
13MHP HIGH PRESSURE 1-1/2" TRI-CLAMP WITH TEFLON
OUTLET INLINE SS FILTER HOUSING, SS BASKET 20
TYPE 1 GASKET ASSEMBLY 6
13MHP HIGH PRESSURE 1" TRI-CLAMP WITH TEFLON TYPE 1
PALL 1" SANITARY SIDE INLET / 1" SANITARY BOTTOM
HOSCO #SSBV-4T 316SS 1/4"NPT(M) X 3/8"NPT(F) BALL VALVE
21
3/8"O.D. X 20GA 304LSS TUBE BLEED LINE FOR FILTER
22
OPW 3633-A-0720 SS 1"NPT(F) ADAPTER WITH OPW
GASKET ASSEMBLY 7
1" STAINLESS STEEL PIPE STREET ELBOW #634-B-0720 SS 1" DUST CAP
8
3/4"NPT(F) 304LSS PIPE ELBOW
9
3/4"JIC(M) X 3/4"NPT(M) STAINLESS STEEL MALE ADAPTER
10
1-1/2" STAINLESS STEEL PIPE STREET ELBOW
11
1"I.D. CONVOLUTED/CONDUCTIVE TEFLON LINED
23
GRACO #208-997 SPRING OPERATED BACK PRESSURE REGULATOR, 1-1/4"NPT(F) INLET CONNECTION, 1-1/4"NPT(F) OUTLET CONNECTION, 300 PSI MAXIMUM INBOUND FLUID PRESSURE, 5-180 PSI REGULATED PRESSURE, 15.0 GPM MAXIMUM FLUID DELIVERY
STAINLESS STEEL BRAIDED PAINT HOSE SUITABLE FOR 600 P.S.I OPERATING PRESSURE WITH 1"
12
24
TRIAD #920612A 1" 316SS 3-PIECE FULL PORT BALL VALVE
TRI-CLAMP CONNECTIONS BOTH ENDS
WITH TEFLON SEATS AND SEALS, LOCKABLE HANDLE KIT,
(DETERMINE LENGTH AT ASSEMBLY)
AND TRI-CLAMP ENDS
1-1/2"I.D. CONVOLUTED/CONDUCTIVE TEFLON LINED STAINLESS STEEL BRAIDED PAINT HOSE SUITABLE FOR 600 P.S.I OPERATING PRESSURE WITH 1-1/2" TRI-CLAMP
25
HOSCO 3/8"NPS(M) x 3/8"NPT(M) BALL VALVE
26
TOPLINE #21MP 316LSS 1" TRI-CLAMP x 1"NPT(M) ADAPTER
27
TOPLINE #21MP 316LSS 1" TRI-CLAMP x 1-1/4" NPT(M)
CONNECTIONS BOTH ENDS (DETERMINE LENGTH AT
ADAPTER
ASSEMBLY) 28 13
3/4"I.D. COMPRESSED AIR HOSE WITH 3/4"JIC(F)
TOPLINE #21MP 316LSS 1" TRI-CLAMP x 3/4"NPT(M) ADAPTER
SWIVEL CONNECTIONS BOTH ENDS (DETERMINE LENGTH AT ASSEMBLY) 14
1"I.D. COMPRESSED AIR EXHAUST HOSE WITH 1"JIC(F) SWIVEL CONNECTIONS BOTH ENDS (DETERMINE LENGTH AT ASSEMBLY)
C Copyright 2018
J&R DESIGN SYSTEMS
NO.
REVISIONS
ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.
PROJECT NO. TOYOTA MOTOR MANUFACTURING, U.S.A. INC.
2409
1001 CHERRY BLOSSOM WAY
AREA
GEORGETOWN, KENTUCKY 40324
DEPT.
SCALE:
3075 SOUTH COMMERCE ROAD
EQUIPMENT SPECIFICATIONS
NONE
WALLED LAKE, MI 48390 USA SHT. NO.
PHONE: 248-960-6100
PAINT SYSTEM SPECIALISTS
02 AS-BUILTS
DWN
J&R
DATE 11/02/18 APPD.
DATE
1 11/26/18
CHKD
DATE
APPD.
DATE
DWG. NO.
REV
2409-02
1
17
18
19
64'-0" REF.
20
64'-0" REF.
64'-0" REF.
SEE SHEET #2409-07 FOR ENLARGED PLAN VIEW DETAILS
2F
BLACKOUT SPRAY BOOTH
EDGE OF EXISITNG BOOTH PLATFORM, 3'-0" AFF
EXISTING BOOTH WALL
6'-0"
64' - 0" REF.
NEW BLACKOUT SUPPLY AND
61'-234"
EXISTING AIR
RETURN LINES UNDER EXISTING
DUCT TYP
BOOTH FLOOR PLATFORM
105'-0"
SEE SHEET #2409-04 FOR ENLARGED PLAN VIEW DETAILS
6"
3'-9"
NEW 3/4" O.D. X18 GA 304LSS TEE,
6"
PROVIDE CAP/PLUG FOR FUTURE 3"
USE IN BLACKOUT SUPPLY ROOM
5"TYP.
16' - 11"
16'-6" REF.
BLACKOUT
EXISTING PERIMETER
97'-0"
PLANT WALL
SUPPLY
14' - 0" REF.
26' - 4"
ROOM
119' - 8"
64' - 0" REF.
2E
2D
56'-6"
7'-4"
EDGE OF EXISITNG BOOTH 30'-0"
PLATFORM, 3'-0" AFF 26'-6"
CONTINUATION OF RO WATER EXISITNG WAX SPRAY BOOTH
LINE UNDER BOOTH
NEW RO WATER RISER PIPING
SHOWN FOR REFERENCE ONLY
PENETRATING THROUGH BOOTH
PLATFORM AT 3" AFF
PLATFORM BELOW
NEW 3/4" O.D. BALL VALVE
C
NEW 3/4" O.D. X18 GA 304LSS RO WATER LINE
EXISTING 3/4" O.D. X18 GA
Copyright 2018
304LSS RO WATER LINE
J&R DESIGN SYSTEMS
AT 11'-10" AFF NO.
REVISIONS
ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.
PROJECT NO.
NOTE:
2409
TOYOTA MOTOR MANUFACTURING, U.S.A. INC. 1001 CHERRY BLOSSOM WAY
AREA
* CONTRACTOR TO FIELD-VERIFY DIMENSIONS AND ROUTING PRIOR TO FABRICATION, ASSEMBLY, AND INSTALLATION
*
SEE SCHEMATIC ON SHEET #2409-09 FOR LINE
* EVERYTHING SHOWN IN SOLID
IS NEW
GEORGETOWN, KENTUCKY 40324
NORTH DEPT.
AND IS TO BE INSTALLED AS DETAILED
* EVERYTHING SHOWN IN PHANTOM
IS EXISTING
AND UNLESS OTHERWISE NOTED IS TO REMAIN "AS IS"
SCALE:
3075 SOUTH COMMERCE ROAD
1/8"=1'-0"
PLAN VIEW LEXUS BLACKOUT CIRCULATING SYSTEM ROBOT SPRAY BOOTH
WALLED LAKE, MI 48390 USA SHT. NO.
PHONE: 248-960-6100
03
SIZES AND MATERIAL SPECIFICATIONS
PAINT SYSTEM SPECIALISTS
AS-BUILTS
DWN
11/26/18
CHKD
1
J&R
DATE 03/23/18 APPD.
DATE
DATE
DATE
APPD.
DWG. NO.
REV
2409-03
1
CONTINUATION
PAINT
OF EXISTING
MIX TANK
BLACKOUT
(REF.)
SUPPLY AND RETURN
MATERIAL FLOW
17
17
B SHT#05
CONTRACTOR TO FABRICATE AND INSTALL TANK PAINT SUCTION LINE SUPPORT STAND
SEE SHEET #2409-03 FOR CONTINUATION OF
NEW 1" OD x18 GA
LINES TO BLACKOUT
304LSS BLACKOUT
TRI-CLAMP 90 ELBOW
PAINT MIX ROOM FINISH FLOOR 1'-5" TOPLINE 1 1/2" O.D.
RETURN LINE
5"
BOOTH
TOPLINE 1 1/2" O.D.
MOUNTED SECURELY TO
6"
TRI-CLAMP 90 ELBOW
PARTIAL SECTION C-C
13'-1 1/2" REF.
8" NEW 1" OD x18 GA 5'-1 1/2" REF.
304LSS BLACKOUT
5'-6" REF.
2' - 7"
2' - 2"
SUPPLY LINE
2'-6" REF.
3'-7"
4 3/4" REF. 5'-10 1/2"
2'-9 1/4"
4"
NEW 1" X 18GA 304LSS
5"
3"
12
REF.
1'-3 3/4"
1' - 2 1/4"
2'-2 1/4"
1' - 4 1/2"
EXISTING TANK
11 1' - 5" REF.
7 1/2"
2
8"
2' - 7 1/2"
1' - 4"
C
C
SHT#04
SHT#04
TRENCH DRAIN TYP
EXISTING BLACK OUT CIRCULATION TANK TO BE REPAIRED REUSED
14 17 EXISTING PISTON
10 1/2"
2' - 2 1/2"
6"EXISTING LINEAR
A 5' - 6" REF.
BLACKOUT RETURN LINE TO
AIR LINE
1' - 8 1/2"
2' - 1 1/2" REF.
1'-4 3/4"
8' - 8" REF.
10' - 0" REF.
1' - 5 1/4"
8"
7"
EXIST. COMPRESSED
PUMP NEW FILTER
9"
10"
HOUSING 4 3/4" REF.
SHT#05
A SHT#05
1'-0 3/4"
9"
1'-9 1/4"
1'-6 1/2"
9 3/4"
1'-10"
REF. 5"
1'-1 3/4" REF.
3"
REF.
2'-5 1/2"
2'-6"
REF.
REF.
5'-1 1/2"
3'-4 1/2"
REF.
3'-0"
REF.
REF.
2'-0"
3'-4 1/4"
REF.
REF.
EXISTING STEEL FILTER PANEL
MODIFY EXISTING
EXISTING
8"
FLOOR GRATE
REF.
1' - 0 1/2"
STEEL FLOOR PANEL
1' - 6 1/2"
EXISTING SOLID
NEW PUMP
1' - 10" REF.
2' - 2 1/2"
AIR LINE TO ACCOMMODATE
REF.
COMPRESSED
EXISTING CIRCULATION PUMP
EXISTING MIX TANK
EXISTING TRANSFER PUMP
EXISTING CONCRETE WALL TYP.
B SHT#05
NORTH
C Copyright 2018
NOTE:
J&R DESIGN SYSTEMS
NO.
*
CONTRACTOR TO FIELD-VERIFY DIMENSIONS
*
AND ROUTING PRIOR TO FABRICATION,
*
SIZES AND MATERIAL SPECIFICATIONS
ALL PAINT AND COMPRESSED AIR
*
EVERYTHING SHOWN IN PHANTOM
IS EXISTING
AND UNLESS OTHERWISE NOTED IS TO REMAIN "AS IS"
COMPONENTS SHALL BE SILICONE FREE
*
WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.
PROJECT NO.
TANK AND CIRC./TRANSFER PUMPS TO BE
*CONTRACTOR TO FURNISH LABOR & MATERIALS AS NECESSARY TO FASTEN BLACK OUT PUMP MODULE ASSEMBLY SECURELY TO MIX ROOM
2409
TOYOTA MOTOR MANUFACTURING, U.S.A. INC. 1001 CHERRY BLOSSOM WAY
AREA
GEORGETOWN, KENTUCKY 40324
GROUNDED TO NEW/EXISTING COPPER GROUND DEPT.
BAR LOCATED ON EXISITNG FILTER PANEL.
FINISH FLOOR AS REQUIRED
ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS
TO NEW/EXISTING PERIMETER GROUND BUS AS
IDENTIFICATION OF BALLOONED ITEMS SEE SCHEMATIC ON SHEET #2409-09 FOR LINE
REVISIONS
BLACK OUT PUMP ASSEMBLY TO BE GROUNDED
REQUIRED, ALL PAINT CIRCULATION EQUIPMENT,
* *
IS NEW
AND IS TO BE INSTALLED AS DETAILED
ASSEMBLY, AND INSTALLATION
SEE SHEET #2409-02 FOR
EVERYTHING SHOWN IN SOLID
CONTRACTOR TO FIELD VERIFY.
SCALE:
3075 SOUTH COMMERCE ROAD
ENLARGED PLAN VIEW BLACKOUT
1"-1'-0"
SUPPLY ROOM REWORK DETAILS
WALLED LAKE, MI 48390 USA SHT. NO.
PHONE: 248-960-6100
PAINT SYSTEM SPECIALISTS
04 AS-BUILTS
DWN
11/26/18
CHKD
J&R
DATE 03/23/18 APPD.
DATE
DATE
DATE
1 APPD.
DWG. NO.
REV
2409-04
1
NEW 1" 18GA SEE SHEET #2409-03 FOR
NOTE:
SUPPLY TO BOOTH
5'-7"
304LSS
D
CONTINUATION OF BLACKOUT
BLACKOUT
SHT#05
SUPPLY LINE 2'-1 1/2" REF.
5'-6" REF
*
8" REF.
7"
CONTRACTOR TO FIELD-VERIFY DIMENSIONS 3'-4" REF.
AND ROUTING PRIOR TO FABRICATION, EXISTING STEEL FILTER
ASSEMBLY, AND INSTALLATION
3" REF
3" REF
EXISTING CONCRETE
PANEL TO SALVAGED
EXISTING CONCRETE
BLOCK WALL
FOR REUSE
BLOCK WALL
SHEET #2409-02 FOR
REF
*SEE
1'-5" REF.
3" REF
IDENTIFICATION OF BALLOONED ITEMS
EXISTING STEEL FILTER PANEL TO SALVAGED
* SEE SCHEMATIC ON SHEET #2409-09 FOR LINE
NEW 1" 18GA
FOR REUSE
304LSS BLACKOUT
SIZES AND MATERIAL SPECIFICATIONS
SUPPLY LINE MODIFY EXISTING COMPRESSED AIR LINE
20
20 21
NEW FILTER HOUSING
SECURELY TO MIX ROOM FINISH FLOOR AS REQUIRED 19
10 1/2"
*
3 3/4" REF.
24
ALL PAINT CIRCULATION EQUIPMENT, TANK AND CIRC./TRANSFER PUMPS TO BE GROUNDED TO NEW/EXISTING COPPER GROUND BAR LOCATED ON
19
NEW FILTER HOUSING
11
24 25
EXISTING LINEAR
10 1/4"
25
VERIFY.
NEEDED TO SUPPORT
REF
1' - 8"
EXISITNG FILTER PANEL. CONTRACTOR TO FIELD
NEW STEEL UNISTRUT AS
PLANT
TRENCH DRAIN
FLOOR
3"
NEW/EXISTING PERIMETER GROUND BUS AS REQUIRED,
18
CONTRACTOR TO PROVIDE
BLACK OUT PUMP ASSEMBLY TO BE GROUNDED TO
1' - 11 3/4"
NEEDED TO SUPPORT
AS NECESSARY TO FASTEN PUMP STAND ASSEMBLY
1' - 8"
NEW STEEL UNISTRUT AS
REF.
*CONTRACTOR TO FURNISH LABOR & MATERIALS
24
REF
CONTRACTOR TO PROVIDE
1' - 1"
8' - 3"
AND UNLESS OTHERWISE NOTED IS TO REMAIN "AS IS"
21 18
7' - 0" REF.
D
SEE SHEET #2409-03 FOR
SHT#05
CONTINUATION OF BLACKOUT SUPPLY TO BOOTH EXISTING LINEAR TRENCH DRAIN
VIEW D-D
B-B
FROM SHEET #2409-04
C
7 1/2" 1'-4 1/2"
SECTION
FROM THIS SHEET
SHT#05
5'-6" REF
11"
1'-2 1/4"
NEW 1" 18GA 304LSS BLACKOUT
304LSS
RETURN LINE
BLACKOUT
8 3/4"
1'-7"
NEW 1" 18GA
3' - 5 1/2"
3' - 5 1/2"
RETURN LINE
PSI
24 PSI
23
24
4"
26 4 3/4"
26
REF
22
1' - 5 1/2"
23
27
24
1' - 5 1/2"
22
27
8' - 3"
8' - 3"
24
3 3/4"
28
4' - 6" REF.
f
EXISTING BLACK OUT 3' - 4" REF.
CIRCULATION TANK TO BE REPAIRED AND REUSD.
EXISTING CONCRETE BLOCK WALL
12
NEW BLACKOUT RETURN LINE TO TANK
3' - 4" REF.
*
IS EXISTING
REF
18
EVERYTHING SHOWN IN PHANTOM
2'-2 1/2"
8' - 3"
AND IS TO BE INSTALLED AS DETAILED
PISTON PUMP
1' - 6"
*
IS NEW
ACCOMMODATE NEW
8' - 0"
COMPONENTS SHALL BE SILICONE FREE EVERYTHING SHOWN IN SOLID
AS NEEDED TO
2' - 3" REF.
*ALL PAINT AND COMPRESSED AIR
12
EXISTING BLACK OUT CIRCULATION TANK TO BE REPAIRED AND REUSED.
12
C Copyright 2018
PLANT FLOOR
EXISTING LINEAR
J&R DESIGN SYSTEMS
TRENCH DRAIN NO.
REVISIONS
ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED
PLANT FLOOR
TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.
PROJECT NO.
2409
TOYOTA MOTOR MANUFACTURING, U.S.A. INC. 1001 CHERRY BLOSSOM WAY
AREA
9 3/4"
GEORGETOWN, KENTUCKY 40324
2'-5 1/2"
1'-10"
17 REF.
REF.
REF.
17
DEPT.
17
C
3075 SOUTH COMMERCE ROAD
SHT#05
WALLED LAKE, MI 48390 USA PHONE: 248-960-6100
SCALE:
1"-1'-0"
DETAILS BLACKOUT SUPPLY ROOM AS-BUILTS
SHT. NO.
2
05
11/26/18
VIEW C-C
FROM THIS SHEET
SECTION
A-A
FROM SHEET #2409-04
PAINT SYSTEM SPECIALISTS
MISCELLANEOUS CROSS SECTION REWORK
DWN
1
J&R
DATE 04/12/18 APPD.
DATE
DATE
DATE
04/12/18 CHKD
APPD.
DWG. NO.
REV
2409-05
2
1 3/8"
4"
6 3/4"
5/8"
1'-4"
5/8"
2"
3 1/16"
NOTE:
1/2"
* SEE SHEET #2409-02 FOR IDENTIFICATION OF BALLOONED ITEMS
1' - 0 3/4"
STEEL PLATE
7"
Ø8 1/ 4"
(10)GA MILD
1' - 2"
4"
1' - 0 1/2"
2"
3 3/8"
1 1/2"
TYP. 2"
2"TYP.
2"
TO SHIM, GROUT & LEVEL PUMP * CONTRACTOR SUPPORT STAND ASSEMBLY AS REQUIRED
*
15
* ALL MILD STEEL COMPONENTS TO BE PRIME
(4) PLC' S
THRU HOLE
3/8" DI A.
4"
CONTRACTOR TO CUT A FITTED NOTCH TO
9/16" (0.562") DIA.
ALLOW 2" X 2" X 1/8"
DRILL THRU (2)
SQUARE TUBING TO PASS
HOLES
THRU TOP OF PUMP SHELF AS REQUIRED - (2) PLACES
SECTION
G-G
AND FINISH PAINTED (2) COATS OF POLYURETHANE SOLVENT RESISTANT ENAMEL COLOR TO BE
6
1/4"
DETERMINE BY TMMI ENGINEERING
6
1 3/8"
9/16"
15
*
SLOTTED THRU HOLE
SECTION J-J
(4) PLC'S
ALL WELDS TO BE SMOOTH
(1) REQUIRED AS SHOWN
2 14
(1) REQUIRED AS SHOWN
2 5/8"
1 16
(1) REQUIRED OPPOSITE SHOWN 5 3/16"
PLAN VIEW
SECTION
H-H
E
(10)GA MILD STEEL PLATE
1'-6"
STEEL PLATE 2 1/2"?REF, 2'-3" REF.
1"
(10)GA MILD
(10)GA MILD
F
STEEL PLATE
1" 6 5/16"
TYP. BOTH SIDES OF SURGE TANK SHELF 1"
G
G
3/4"
2 2
° 7 6
15
1'-6 1/2" (10)GA MILD
15
(10)GA MILD WELD
STEEL PLATE
10 1/2"
STEEL PLATE
TYP.
(10)GA MILD
TYP. BOTH SIDES
15
STEEL PLATE
OF SURGE TANK SHELF
2" X 2" X 1/8"
9 1/2"
OF PUMP SHELF 1 9/16"
2" X 2" X 1/8"
TUBING
MILD STEEL SQUARE
(TYP.)
TUBING TYP.
1/2"
8
14
9
7
8
3/4" WELD
4' - 8"
TYP. BOTH SIDES
11
REF.
TYP. 3' - 2"
WELD
11
11
5' - 6 7/8" O. A. H.
(10)GA MILD STEEL PLATE
MILD STEEL SQUARE
H
° 45
3' - 2"
(10)GA MILD STEEL PLATE
H
R1 "
4' - 8"
OF PUMP SHELF
R1 "
TYP. BOTH SIDES
9/16"
(10)GA MILD STEEL PLATE
1
6
4' - 10 1/2"
9 1/2"
6 6
9
13
TYP. 1/2" THK. MILD
J
TYP.
J
4
3' - 2"
WELD
1/2"
- (2) REQ'D
7 3/4"
STEEL GUSSET SUPPORT PLATE
PUMP/SURGE TANK SUPPORT
13
STAND (SEE THIS SHEET FOR DETAILS)
F
12
1 7 3/4"
1 3/8"
4 1/4"
1'-6"
1'-2"
12
ELEVATION VIEW PUMP SUPPORT STAND 10
3
5
5 1'-6"
VIEW F-F
E
ELEVATION VIEW
VIEW
E-E
C Copyright 2018
J&R DESIGN SYSTEMS
NO.
REVISIONS
ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.
PROJECT NO. TOYOTA MOTOR MANUFACTURING, U.S.A. INC.
2409
1001 CHERRY BLOSSOM WAY
AREA
GEORGETOWN, KENTUCKY 40324
DEPT.
1-1/2"-1'-0"
ASSEMBLY AND SUPPORT FRAME DETAILS
WALLED LAKE, MI 48390 USA SHT. NO.
PHONE: 248-960-6100
PAINT SYSTEM SPECIALISTS
LEXUS BLACKOUT PUMP MODULE
SCALE:
3075 SOUTH COMMERCE ROAD
06 AS-BUILTS
DWN
11/26/18
CHKD
1
J&R
DATE 03/14/18 APPD.
DATE
DATE
DATE
APPD.
DWG. NO.
REV
2409-06
1
17
18
E SHT#08
2F
64' REF.
5"
2' - 10"
6"
4'-3" REF.
NEW BLACKOUT RETURN
STA#3L
STATION DROP
BLACKOUT SPRAY BOOTH
STA#3R
8' - 6"
16' REF.
STATION DROP
NEW BLACKOUT SUPPLY STATION DROP
NEW BLACKOUT RETURN
NEW 3/4" O.D. X18 GA 304LSS RO WATER LINE AT 3" AFF
NEW 1"O.D. X 18GA 304LSS
STATION DROP
3' - 4"
NEW 1"O.D. X 18GA 304LSS BLACKOUT SUPPLY LINE 3"A.F.F.
EXISITNG BOOTH WALL TYPICAL
3"
3"
3' - 10"
5"
BLACKOUT RETURN LINE 3"A.F.F. 1' REF.
NEW BLACKOUT SUPPLY
1 1/2"
E
EXISITNG AIR DUCT TYPICAL
SHT#08
61'-6"
6' 16' - 7"
3'-9"
5" TYP.
3"
SEE SHEET #2409-03 FOR CONTINUATION OF BLACKOUT SUPPLY AND RETURN LINES
NORTH
C Copyright 2018
J&R DESIGN SYSTEMS
NO.
REVISIONS
ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS
NOTE:
WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.
PROJECT NO.
*
CONTRACTOR TO FIELD-VERIFY DIMENSIONS AND ROUTING PRIOR TO FABRICATION, ASSEMBLY, AND INSTALLATION
* SEE SCHEMATIC ON SHEET #2409-09 FOR LINE
*
EVERYTHING SHOWN IN SOLID
GEORGETOWN, KENTUCKY 40324
DEPT.
IS EXISTING
AND UNLESS OTHERWISE NOTED IS TO REMAIN "AS IS"
SIZES AND MATERIAL SPECIFICATIONS
1001 CHERRY BLOSSOM WAY
AREA
AND IS TO BE INSTALLED AS DETAILED
* EVERYTHING SHOWN IN PHANTOM
TOYOTA MOTOR MANUFACTURING, U.S.A. INC.
2409
IS NEW
SCALE:
3075 SOUTH COMMERCE ROAD
1/4"=1'-0"
ENLARGED PLAN VIEW LEXUS BLACKOUT ROBOT SPRAY BOOTH
WALLED LAKE, MI 48390 USA
ALL PAINT AND COMPRESSED AIR
*
SHT. NO.
PHONE: 248-960-6100
07
COMPONENTS SHALL BE SILICONE FREE
PAINT SYSTEM SPECIALISTS
AS-BUILTS
DWN
11/26/18
CHKD
J&R
DATE 03/23/18 APPD.
DATE
DATE
DATE
1 APPD.
DWG. NO.
REV
2409-07
1
18
11'-9" REF.
3"
8'-9"
7'-6"
1"O.D. X 18GA 4'-8 1/2"
304LSS BLACKOUT
6"
3"
RETURN LINE
3/8"O.D. X 20GA 304LSS RO WATER LINE
2' - 8"
3/4"O.D. X 18GA 304LSS BLACKOUT
1/4"O.D. X 20GA
3/4"O.D. X 18GA
304LSS BLACKOUT
304LSS BLACKOUT
RETURN LINE
RETURN LINE
RETURN LINE
1/4"O.D. X 20GA 3/4"O.D. X 18GA
304LSS BLACKOUT
304LSS BLACKOUT
SUPPLY LINE
SUPPLY LINE
304LSS BLACKOUT LINE
3"
3/4"O.D. X 18GA
6 1/2"
2'-5" 3" 3"
2'-6"
4'-0 1/2"
1'-4"
3"
4'-0 1/2"
3"
2'-11 1/2"
11' - 8"
3"
3"
C/L TMMK 3/8"O.D. X 20GA
BLACKOUT
3/8"O.D. X 20GA
304LSS BLACKOUT
304LSS RO WATER LINE
RETURN LINE
3/8"O.D. X 20GA
3/8"O.D. X 20GA
304LSS BLACKOUT
304LSS RO WATER LINE
RETURN LINE
BOOTH
3/8"O.D. X 20GA
3/8"O.D. X 20GA
304LSS BLACKOUT
8' - 6"
304LSS BLACKOUT
SUPPLY LINE
SUPPLY LINE
EXISTING SPRAY
3' - 6"
EXISTING ADJACENT AIR DUCT 1"O.D. X 18GA 304LSS BLACKOUT
TYPI CAL
BOOTH TYP
RETURN LINE
1"O.D. X 18GA NEW 3/4" O.D. X18 GA
304LSS BLACKOUT
304LSS RO WATER LINE
SUPPLY LINE BOOTH/DECK 3"
FINISH FLOOR
STA#3R
STA#3L
3" REF. 1'-0" .REF
16'-0" REF. 3" REF.
SECTION
E-E
C
FROM SHEET #2409-07
Copyright 2018
J&R DESIGN SYSTEMS
NO.
REVISIONS
ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS
NOTE:
*CONTRACTOR TO FIELD-VERIFY DIMENSIONS AND ROUTING PRIOR TO FABRICATION,
WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.
* EVERYTHING SHOWN IN SOLID
PROJECT NO.
IS NEW
AND IS TO BE INSTALLED AS DETAILED
2409
TOYOTA MOTOR MANUFACTURING, U.S.A. INC. 1001 CHERRY BLOSSOM WAY
AREA
GEORGETOWN, KENTUCKY 40324
ASSEMBLY, AND INSTALLATION
*SEE SCHEMATIC ON SHEET #2409-09 FOR LINE SIZES AND MATERIAL SPECIFICATIONS
* EVERYTHING SHOWN IN PHANTOM
IS EXISTING
DEPT.
AND UNLESS OTHERWISE NOTED IS TO REMAIN "AS IS"
SCALE:
3075 SOUTH COMMERCE ROAD
CROSS SECTION LEXUS BLACKOUT
1"-1'-0"
ROBOT SPRAY BOOTH
WALLED LAKE, MI 48390 USA SHT. NO.
PHONE: 248-960-6100
PAINT SYSTEM SPECIALISTS
08 AS-BUILTS
DWN
J&R
DATE 03/23/18 APPD.
DATE
1 11/26/18
CHKD
DATE
APPD.
DATE
DWG. NO.
REV
2409-08
1
3/8"O.D. X 20GA 304LSS TUBING 1/4"O.D. X 20GA 304LSS TUBING 1"O.D. X 18GA 304LSS TUBING
3/4"O.D. X 18GA
3/4"O.D. X 18GA
A
304LSS TUBING
304LSS TUBING
1/4"O.D. X 20GA 304LSS TUBING
1/4"O.D. X 20 3 FEET
3/8"O.D. X 3/4"O.D. X 18GA
20GA 16 FEET
3 FEET
B
B/0
DETAIL OF TUBE CONNECTION "B"
DETAIL OF TUBE CONNECTION "A"
C
3/4"O.D. X 18GA 3/8"O.D. X
3/8"O.D. X 20GA
BLACKOUT
304LSS TUBING SUPPLY & RETURN
3/4"O.D. X 18GA
9 FEET
9 FEET
20GA
MAIN LINES
ROBOT BOOTH
8 FEET
3/4"O.D. X 18GA
(2) SPRAY STATIONS
3/4"O.D. X 18GA
304LSS TUBING
304LSS TUBING
C D
B/0 B 3/8"O.D. X 20GA
3/4"O.D. X 18GA
304LSS SUPPLY &
2 FEET
RETURN LINE DROP TUBING
A
3/8"O.D. X 3/8"NPT(M) 316SS BALL VALVES
DETAIL OF TUBE CONNECTION "C" 1/4"O.D. X 20 2 FEET
TYPICAL ROBOT SPRAY STATION DROP 3/8"O.D. X 20GA 304LSS TUBING
(2) REQUIRED AS SHOWN
3/4"O.D. X 18GA 304LSS TUBING
3/8"O.D. X 20GA 304LSS TUBING
1"O.D. X 18GA 202 FEET
DETAIL OF TUBE CONNECTION "D"
1"O.D. X 18GA 239 FEET
3/4"O.D. X 18GA 396 FEET
TO/FROM BLACKOUT PUMP MODULE C
NOTE:
Copyright 2018
J&R DESIGN SYSTEMS
FROM EXISTING NO.
* LETTERS IN CIRCLES
DESIGNATE TUBE
REVISIONS
ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED
RO WATER
TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.
CONNECTIONS (SEE THIS SHEET FOR DETAILS)
SUPPLY
PROJECT NO.
2409
TOYOTA MOTOR MANUFACTURING, U.S.A. INC. 1001 CHERRY BLOSSOM WAY
AREA
GEORGETOWN, KENTUCKY 40324
* ALL SUPPLY & RETURN TUBING = ASTM 304SS A269
DEPT.
SCALE:
3075 SOUTH COMMERCE ROAD
NONE
DETAILS LEXUS BLACKOUT CIRCULATING SYSTEM
WALLED LAKE, MI 48390 USA SHT. NO.
PHONE: 248-960-6100
PAINT SYSTEM SPECIALISTS
SCHEMATIC, LINE SIZES, & TUBE CONNECTION
09 AS-BUILTS
DWN
11/26/18
CHKD
1
J&R
DATE 03/23/18 APPD.
DATE
DATE
DATE
APPD.
DWG. NO.
REV
2409-09
1