Toyota Kentucky Blackout Modifications

TOYOTA MOTOR MANUFACTURING, GEORGETOWN, KY

PAINT 2 - BLACKOUT SYSTEM REWORK DETAILS

DRAWING NO.

TITLE

2409-01

COVER SHEET & DRAWING INDEX

2409-02

EQUIPMENT SPECIFICATIONS

2409-03

PLAN VIEW LEXUS BLACKOUT CIRCULATING SYSTEM ROBOT SPRAY BOOTH

2409-04

ENLARGED PLAN VIEW BLACKOUT SUPPLY ROOM REWORK DETAILS

2409-05

MISCELLANEOUS CROSS SECTION REWORK DETAILS BLACKOUT SUPPLY ROOM

2409-06

LEXUS BLACKOUT PUMP MODULE ASSEMBLY AND SUPPORT FRAME DETAILS

2409-07

ENLARGED PLAN VIEW LEXUS BLACKOUT ROBOT SPRAY BOOTH

2409-08

CROSS SECTION LEXUS BLACKOUT ROBOT SPRAY BOOTH

2409-09

SCHEMATIC, LINE SIZES, & TUBE CONNECTION DETAILS LEXUS BLACKOUT CIRCULATION SYSTEM

J&R DESIGN SYSTEMS

NO.

REVISIONS

ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.

PROJECT NO.

2409

TOYOTA MOTOR MANUFACTURING, U.S.A. INC. 1001 CHERRY BLOSSOM WAY

AREA

GEORGETOWN, KENTUCKY 40324

DEPT.

SCALE:

3075 SOUTH COMMERCE ROAD

NONE

COVER SHEET & DRAWING INDEX

WALLED LAKE, MI 48390 USA SHT. NO.

PHONE: 248-960-6100

PAINT SYSTEM SPECIALISTS

01 AS-BUILTS

DWN

11/26/18

CHKD

J&R

DATE 03/23/18 APPD.

DATE

1 APPD.

DWG. NO.

REV

2409-01

1

EQUIPMENT SPECIFICATIONS ITEM 1

DESCRIPTION GRACO #JS30R8 NXT 3:1 SS PISTON PUMP WITH 2200 CC AIR MOTOR AND 1500 CC OUTPUT PER

ITEM

DESCRIPTION

15

TOPLINE #2CMP-90 ELL (3A) 316SS 1" TRI-CLAMP ELBOW

16

1"JIC(M) X 1"NPT(M) CARBON STEEL MALE ADAPTER

17

TRIAD SERIES 920-61 1-1/2" SANITARY THREE PIECE SS

CYCLE, 1-1/2"NPT(F) INLET, 1"NPT(F) OUTLET 2

GRACO #238-988 STAINLESS STEEL SURGE TANK

VALVE WITH TEFLON SEATS & SEALS, LOCKABLE HANDLE

ASSEMBLY WITH 1" TRI-CLAMP INLET & OUTLET

KIT AND TRI-CLAMP ENDS

CONNECTIONS 18 3

METRO INSTRUMENTS 0-300 PSI 2 1/2" GLYCERIN FILLED

TOPLINE #21MP 316SS 1-1/2" TRI-CLAMP X 1-1/2"NPT(M) ALL STAINLESS PRESSURE GAUGE WITH SEAL, GLASS LENS ADAPTER & ISOLATION BALL VALVE

4

TOPLINE #21MP 316SS 1" TRI-CLAMP X 1"NPT(M)

19

ADAPTER 5

13MHP HIGH PRESSURE 1-1/2" TRI-CLAMP WITH TEFLON

OUTLET INLINE SS FILTER HOUSING, SS BASKET 20

TYPE 1 GASKET ASSEMBLY 6

13MHP HIGH PRESSURE 1" TRI-CLAMP WITH TEFLON TYPE 1

PALL 1" SANITARY SIDE INLET / 1" SANITARY BOTTOM

HOSCO #SSBV-4T 316SS 1/4"NPT(M) X 3/8"NPT(F) BALL VALVE

21

3/8"O.D. X 20GA 304LSS TUBE BLEED LINE FOR FILTER

22

OPW 3633-A-0720 SS 1"NPT(F) ADAPTER WITH OPW

GASKET ASSEMBLY 7

1" STAINLESS STEEL PIPE STREET ELBOW #634-B-0720 SS 1" DUST CAP

8

3/4"NPT(F) 304LSS PIPE ELBOW

9

3/4"JIC(M) X 3/4"NPT(M) STAINLESS STEEL MALE ADAPTER

10

1-1/2" STAINLESS STEEL PIPE STREET ELBOW

11

1"I.D. CONVOLUTED/CONDUCTIVE TEFLON LINED

23

GRACO #208-997 SPRING OPERATED BACK PRESSURE REGULATOR, 1-1/4"NPT(F) INLET CONNECTION, 1-1/4"NPT(F) OUTLET CONNECTION, 300 PSI MAXIMUM INBOUND FLUID PRESSURE, 5-180 PSI REGULATED PRESSURE, 15.0 GPM MAXIMUM FLUID DELIVERY

STAINLESS STEEL BRAIDED PAINT HOSE SUITABLE FOR 600 P.S.I OPERATING PRESSURE WITH 1"

12

24

TRIAD #920612A 1" 316SS 3-PIECE FULL PORT BALL VALVE

TRI-CLAMP CONNECTIONS BOTH ENDS

WITH TEFLON SEATS AND SEALS, LOCKABLE HANDLE KIT,

(DETERMINE LENGTH AT ASSEMBLY)

AND TRI-CLAMP ENDS

1-1/2"I.D. CONVOLUTED/CONDUCTIVE TEFLON LINED STAINLESS STEEL BRAIDED PAINT HOSE SUITABLE FOR 600 P.S.I OPERATING PRESSURE WITH 1-1/2" TRI-CLAMP

25

HOSCO 3/8"NPS(M) x 3/8"NPT(M) BALL VALVE

26

TOPLINE #21MP 316LSS 1" TRI-CLAMP x 1"NPT(M) ADAPTER

27

TOPLINE #21MP 316LSS 1" TRI-CLAMP x 1-1/4" NPT(M)

CONNECTIONS BOTH ENDS (DETERMINE LENGTH AT

ADAPTER

ASSEMBLY) 28 13

3/4"I.D. COMPRESSED AIR HOSE WITH 3/4"JIC(F)

TOPLINE #21MP 316LSS 1" TRI-CLAMP x 3/4"NPT(M) ADAPTER

SWIVEL CONNECTIONS BOTH ENDS (DETERMINE LENGTH AT ASSEMBLY) 14

1"I.D. COMPRESSED AIR EXHAUST HOSE WITH 1"JIC(F) SWIVEL CONNECTIONS BOTH ENDS (DETERMINE LENGTH AT ASSEMBLY)

J&R DESIGN SYSTEMS

NO.

REVISIONS

ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.

PROJECT NO. TOYOTA MOTOR MANUFACTURING, U.S.A. INC.

2409

1001 CHERRY BLOSSOM WAY

AREA

GEORGETOWN, KENTUCKY 40324

DEPT.

SCALE:

3075 SOUTH COMMERCE ROAD

EQUIPMENT SPECIFICATIONS

NONE

WALLED LAKE, MI 48390 USA SHT. NO.

PHONE: 248-960-6100

PAINT SYSTEM SPECIALISTS

02 AS-BUILTS

DWN

J&R

DATE 11/02/18 APPD.

DATE

1 11/26/18

CHKD

DATE

APPD.

DATE

DWG. NO.

REV

2409-02

1

17

18

19

64'-0" REF.

20

64'-0" REF.

SEE SHEET #2409-07 FOR ENLARGED PLAN VIEW DETAILS

2F

BLACKOUT SPRAY BOOTH

EDGE OF EXISITNG BOOTH PLATFORM, 3'-0" AFF

EXISTING BOOTH WALL

6'-0"

64' - 0" REF.

NEW BLACKOUT SUPPLY AND

61'-234"

EXISTING AIR

RETURN LINES UNDER EXISTING

DUCT TYP

BOOTH FLOOR PLATFORM

105'-0"

SEE SHEET #2409-04 FOR ENLARGED PLAN VIEW DETAILS

6"

3'-9"

NEW 3/4" O.D. X18 GA 304LSS TEE,

6"

PROVIDE CAP/PLUG FOR FUTURE 3"

USE IN BLACKOUT SUPPLY ROOM

5"TYP.

16' - 11"

16'-6" REF.

BLACKOUT

EXISTING PERIMETER

97'-0"

PLANT WALL

SUPPLY

14' - 0" REF.

26' - 4"

ROOM

119' - 8"

64' - 0" REF.

2E

2D

56'-6"

7'-4"

EDGE OF EXISITNG BOOTH 30'-0"

PLATFORM, 3'-0" AFF 26'-6"

CONTINUATION OF RO WATER EXISITNG WAX SPRAY BOOTH

LINE UNDER BOOTH

NEW RO WATER RISER PIPING

SHOWN FOR REFERENCE ONLY

PENETRATING THROUGH BOOTH

PLATFORM AT 3" AFF

PLATFORM BELOW

NEW 3/4" O.D. BALL VALVE

C

NEW 3/4" O.D. X18 GA 304LSS RO WATER LINE

EXISTING 3/4" O.D. X18 GA

304LSS RO WATER LINE

J&R DESIGN SYSTEMS

AT 11'-10" AFF NO.

REVISIONS

ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.

PROJECT NO.

NOTE:

2409

TOYOTA MOTOR MANUFACTURING, U.S.A. INC. 1001 CHERRY BLOSSOM WAY

AREA

* CONTRACTOR TO FIELD-VERIFY DIMENSIONS AND ROUTING PRIOR TO FABRICATION, ASSEMBLY, AND INSTALLATION

*

SEE SCHEMATIC ON SHEET #2409-09 FOR LINE

* EVERYTHING SHOWN IN SOLID

IS NEW

GEORGETOWN, KENTUCKY 40324

NORTH DEPT.

AND IS TO BE INSTALLED AS DETAILED

* EVERYTHING SHOWN IN PHANTOM

IS EXISTING

AND UNLESS OTHERWISE NOTED IS TO REMAIN "AS IS"

SCALE:

3075 SOUTH COMMERCE ROAD

1/8"=1'-0"

PLAN VIEW LEXUS BLACKOUT CIRCULATING SYSTEM ROBOT SPRAY BOOTH

WALLED LAKE, MI 48390 USA SHT. NO.

PHONE: 248-960-6100

03

SIZES AND MATERIAL SPECIFICATIONS

PAINT SYSTEM SPECIALISTS

AS-BUILTS

DWN

11/26/18

CHKD

1

J&R

DATE 03/23/18 APPD.

DATE

APPD.

DWG. NO.

REV

2409-03

1

CONTINUATION

PAINT

OF EXISTING

MIX TANK

BLACKOUT

(REF.)

SUPPLY AND RETURN

MATERIAL FLOW

17

B SHT#05

CONTRACTOR TO FABRICATE AND INSTALL TANK PAINT SUCTION LINE SUPPORT STAND

SEE SHEET #2409-03 FOR CONTINUATION OF

NEW 1" OD x18 GA

LINES TO BLACKOUT

304LSS BLACKOUT

TRI-CLAMP 90 ELBOW

PAINT MIX ROOM FINISH FLOOR 1'-5" TOPLINE 1 1/2" O.D.

RETURN LINE

5"

BOOTH

TOPLINE 1 1/2" O.D.

MOUNTED SECURELY TO

6"

TRI-CLAMP 90 ELBOW

PARTIAL SECTION C-C

13'-1 1/2" REF.

8" NEW 1" OD x18 GA 5'-1 1/2" REF.

304LSS BLACKOUT

5'-6" REF.

2' - 7"

2' - 2"

SUPPLY LINE

2'-6" REF.

3'-7"

4 3/4" REF. 5'-10 1/2"

2'-9 1/4"

4"

NEW 1" X 18GA 304LSS

5"

3"

12

REF.

1'-3 3/4"

1' - 2 1/4"

2'-2 1/4"

1' - 4 1/2"

EXISTING TANK

11 1' - 5" REF.

7 1/2"

2

8"

2' - 7 1/2"

1' - 4"

C

SHT#04

TRENCH DRAIN TYP

EXISTING BLACK OUT CIRCULATION TANK TO BE REPAIRED REUSED

14 17 EXISTING PISTON

10 1/2"

2' - 2 1/2"

6"EXISTING LINEAR

A 5' - 6" REF.

BLACKOUT RETURN LINE TO

AIR LINE

1' - 8 1/2"

2' - 1 1/2" REF.

1'-4 3/4"

8' - 8" REF.

10' - 0" REF.

1' - 5 1/4"

8"

7"

EXIST. COMPRESSED

PUMP NEW FILTER

9"

10"

HOUSING 4 3/4" REF.

SHT#05

A SHT#05

1'-0 3/4"

9"

1'-9 1/4"

1'-6 1/2"

9 3/4"

1'-10"

REF. 5"

1'-1 3/4" REF.

3"

REF.

2'-5 1/2"

2'-6"

REF.

5'-1 1/2"

3'-4 1/2"

REF.

3'-0"

REF.

2'-0"

3'-4 1/4"

REF.

EXISTING STEEL FILTER PANEL

MODIFY EXISTING

EXISTING

8"

FLOOR GRATE

REF.

1' - 0 1/2"

STEEL FLOOR PANEL

1' - 6 1/2"

EXISTING SOLID

NEW PUMP

1' - 10" REF.

2' - 2 1/2"

AIR LINE TO ACCOMMODATE

REF.

COMPRESSED

EXISTING CIRCULATION PUMP

EXISTING MIX TANK

EXISTING TRANSFER PUMP

EXISTING CONCRETE WALL TYP.

B SHT#05

NORTH

NOTE:

J&R DESIGN SYSTEMS

NO.

*

CONTRACTOR TO FIELD-VERIFY DIMENSIONS

*

AND ROUTING PRIOR TO FABRICATION,

*

SIZES AND MATERIAL SPECIFICATIONS

ALL PAINT AND COMPRESSED AIR

*

EVERYTHING SHOWN IN PHANTOM

IS EXISTING

AND UNLESS OTHERWISE NOTED IS TO REMAIN "AS IS"

COMPONENTS SHALL BE SILICONE FREE

*

WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.

PROJECT NO.

TANK AND CIRC./TRANSFER PUMPS TO BE

*CONTRACTOR TO FURNISH LABOR & MATERIALS AS NECESSARY TO FASTEN BLACK OUT PUMP MODULE ASSEMBLY SECURELY TO MIX ROOM

2409

TOYOTA MOTOR MANUFACTURING, U.S.A. INC. 1001 CHERRY BLOSSOM WAY

AREA

GEORGETOWN, KENTUCKY 40324

GROUNDED TO NEW/EXISTING COPPER GROUND DEPT.

BAR LOCATED ON EXISITNG FILTER PANEL.

FINISH FLOOR AS REQUIRED

ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS

TO NEW/EXISTING PERIMETER GROUND BUS AS

IDENTIFICATION OF BALLOONED ITEMS SEE SCHEMATIC ON SHEET #2409-09 FOR LINE

REVISIONS

BLACK OUT PUMP ASSEMBLY TO BE GROUNDED

REQUIRED, ALL PAINT CIRCULATION EQUIPMENT,

* *

IS NEW

AND IS TO BE INSTALLED AS DETAILED

ASSEMBLY, AND INSTALLATION

SEE SHEET #2409-02 FOR

EVERYTHING SHOWN IN SOLID

CONTRACTOR TO FIELD VERIFY.

SCALE:

3075 SOUTH COMMERCE ROAD

ENLARGED PLAN VIEW BLACKOUT

1"-1'-0"

SUPPLY ROOM REWORK DETAILS

WALLED LAKE, MI 48390 USA SHT. NO.

PHONE: 248-960-6100

PAINT SYSTEM SPECIALISTS

04 AS-BUILTS

DWN

11/26/18

CHKD

J&R

DATE 03/23/18 APPD.

DATE

1 APPD.

DWG. NO.

REV

2409-04

1

NEW 1" 18GA SEE SHEET #2409-03 FOR

NOTE:

SUPPLY TO BOOTH

5'-7"

304LSS

D

CONTINUATION OF BLACKOUT

BLACKOUT

SHT#05

SUPPLY LINE 2'-1 1/2" REF.

5'-6" REF

*

8" REF.

7"

CONTRACTOR TO FIELD-VERIFY DIMENSIONS 3'-4" REF.

AND ROUTING PRIOR TO FABRICATION, EXISTING STEEL FILTER

ASSEMBLY, AND INSTALLATION

3" REF

EXISTING CONCRETE

PANEL TO SALVAGED

EXISTING CONCRETE

BLOCK WALL

FOR REUSE

BLOCK WALL

SHEET #2409-02 FOR

REF

*SEE

1'-5" REF.

3" REF

IDENTIFICATION OF BALLOONED ITEMS

EXISTING STEEL FILTER PANEL TO SALVAGED

* SEE SCHEMATIC ON SHEET #2409-09 FOR LINE

NEW 1" 18GA

FOR REUSE

304LSS BLACKOUT

SIZES AND MATERIAL SPECIFICATIONS

SUPPLY LINE MODIFY EXISTING COMPRESSED AIR LINE

20

20 21

NEW FILTER HOUSING

SECURELY TO MIX ROOM FINISH FLOOR AS REQUIRED 19

10 1/2"

*

3 3/4" REF.

24

ALL PAINT CIRCULATION EQUIPMENT, TANK AND CIRC./TRANSFER PUMPS TO BE GROUNDED TO NEW/EXISTING COPPER GROUND BAR LOCATED ON

19

NEW FILTER HOUSING

11

24 25

EXISTING LINEAR

10 1/4"

25

VERIFY.

NEEDED TO SUPPORT

REF

1' - 8"

EXISITNG FILTER PANEL. CONTRACTOR TO FIELD

NEW STEEL UNISTRUT AS

PLANT

TRENCH DRAIN

FLOOR

3"

NEW/EXISTING PERIMETER GROUND BUS AS REQUIRED,

18

CONTRACTOR TO PROVIDE

BLACK OUT PUMP ASSEMBLY TO BE GROUNDED TO

1' - 11 3/4"

NEEDED TO SUPPORT

AS NECESSARY TO FASTEN PUMP STAND ASSEMBLY

1' - 8"

NEW STEEL UNISTRUT AS

REF.

*CONTRACTOR TO FURNISH LABOR & MATERIALS

24

REF

CONTRACTOR TO PROVIDE

1' - 1"

8' - 3"

AND UNLESS OTHERWISE NOTED IS TO REMAIN "AS IS"

21 18

7' - 0" REF.

D

SEE SHEET #2409-03 FOR

SHT#05

CONTINUATION OF BLACKOUT SUPPLY TO BOOTH EXISTING LINEAR TRENCH DRAIN

VIEW D-D

B-B

FROM SHEET #2409-04

C

7 1/2" 1'-4 1/2"

SECTION

FROM THIS SHEET

SHT#05

5'-6" REF

11"

1'-2 1/4"

NEW 1" 18GA 304LSS BLACKOUT

304LSS

RETURN LINE

BLACKOUT

8 3/4"

1'-7"

NEW 1" 18GA

3' - 5 1/2"

RETURN LINE

PSI

24 PSI

23

24

4"

26 4 3/4"

26

REF

22

1' - 5 1/2"

23

27

24

1' - 5 1/2"

22

27

8' - 3"

24

3 3/4"

28

4' - 6" REF.

f

EXISTING BLACK OUT 3' - 4" REF.

CIRCULATION TANK TO BE REPAIRED AND REUSD.

EXISTING CONCRETE BLOCK WALL

12

NEW BLACKOUT RETURN LINE TO TANK

3' - 4" REF.

*

IS EXISTING

REF

18

EVERYTHING SHOWN IN PHANTOM

2'-2 1/2"

8' - 3"

AND IS TO BE INSTALLED AS DETAILED

PISTON PUMP

1' - 6"

*

IS NEW

ACCOMMODATE NEW

8' - 0"

COMPONENTS SHALL BE SILICONE FREE EVERYTHING SHOWN IN SOLID

AS NEEDED TO

2' - 3" REF.

*ALL PAINT AND COMPRESSED AIR

12

EXISTING BLACK OUT CIRCULATION TANK TO BE REPAIRED AND REUSED.

12

PLANT FLOOR

EXISTING LINEAR

J&R DESIGN SYSTEMS

TRENCH DRAIN NO.

REVISIONS

ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED

PLANT FLOOR

TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.

PROJECT NO.

2409

TOYOTA MOTOR MANUFACTURING, U.S.A. INC. 1001 CHERRY BLOSSOM WAY

AREA

9 3/4"

GEORGETOWN, KENTUCKY 40324

2'-5 1/2"

1'-10"

17 REF.

REF.

17

DEPT.

17

C

3075 SOUTH COMMERCE ROAD

SHT#05

WALLED LAKE, MI 48390 USA PHONE: 248-960-6100

SCALE:

1"-1'-0"

DETAILS BLACKOUT SUPPLY ROOM AS-BUILTS

SHT. NO.

2

05

11/26/18

VIEW C-C

FROM THIS SHEET

SECTION

A-A

FROM SHEET #2409-04

PAINT SYSTEM SPECIALISTS

MISCELLANEOUS CROSS SECTION REWORK

DWN

1

J&R

DATE 04/12/18 APPD.

DATE

04/12/18 CHKD

APPD.

DWG. NO.

REV

2409-05

2

1 3/8"

4"

6 3/4"

5/8"

1'-4"

5/8"

2"

3 1/16"

NOTE:

1/2"

* SEE SHEET #2409-02 FOR IDENTIFICATION OF BALLOONED ITEMS

1' - 0 3/4"

STEEL PLATE

7"

Ø8 1/ 4"

(10)GA MILD

1' - 2"

4"

1' - 0 1/2"

2"

3 3/8"

1 1/2"

TYP. 2"

2"TYP.

2"

TO SHIM, GROUT & LEVEL PUMP * CONTRACTOR SUPPORT STAND ASSEMBLY AS REQUIRED

*

15

* ALL MILD STEEL COMPONENTS TO BE PRIME

(4) PLC' S

THRU HOLE

3/8" DI A.

4"

CONTRACTOR TO CUT A FITTED NOTCH TO

9/16" (0.562") DIA.

ALLOW 2" X 2" X 1/8"

DRILL THRU (2)

SQUARE TUBING TO PASS

HOLES

THRU TOP OF PUMP SHELF AS REQUIRED - (2) PLACES

SECTION

G-G

AND FINISH PAINTED (2) COATS OF POLYURETHANE SOLVENT RESISTANT ENAMEL COLOR TO BE

6

1/4"

DETERMINE BY TMMI ENGINEERING

6

1 3/8"

9/16"

15

*

SLOTTED THRU HOLE

SECTION J-J

(4) PLC'S

ALL WELDS TO BE SMOOTH

(1) REQUIRED AS SHOWN

2 14

(1) REQUIRED AS SHOWN

2 5/8"

1 16

(1) REQUIRED OPPOSITE SHOWN 5 3/16"

PLAN VIEW

SECTION

H-H

E

(10)GA MILD STEEL PLATE

1'-6"

STEEL PLATE 2 1/2"?REF, 2'-3" REF.

1"

(10)GA MILD

F

STEEL PLATE

1" 6 5/16"

TYP. BOTH SIDES OF SURGE TANK SHELF 1"

G

3/4"

2 2

° 7 6

15

1'-6 1/2" (10)GA MILD

15

(10)GA MILD WELD

STEEL PLATE

10 1/2"

STEEL PLATE

TYP.

(10)GA MILD

TYP. BOTH SIDES

15

STEEL PLATE

OF SURGE TANK SHELF

2" X 2" X 1/8"

9 1/2"

OF PUMP SHELF 1 9/16"

2" X 2" X 1/8"

TUBING

MILD STEEL SQUARE

(TYP.)

TUBING TYP.

1/2"

8

14

9

7

8

3/4" WELD

4' - 8"

TYP. BOTH SIDES

11

REF.

TYP. 3' - 2"

WELD

11

5' - 6 7/8" O. A. H.

(10)GA MILD STEEL PLATE

MILD STEEL SQUARE

H

° 45

3' - 2"

(10)GA MILD STEEL PLATE

H

R1 "

4' - 8"

OF PUMP SHELF

R1 "

TYP. BOTH SIDES

9/16"

(10)GA MILD STEEL PLATE

1

6

4' - 10 1/2"

9 1/2"

6 6

9

13

TYP. 1/2" THK. MILD

J

TYP.

J

4

3' - 2"

WELD

1/2"

- (2) REQ'D

7 3/4"

STEEL GUSSET SUPPORT PLATE

PUMP/SURGE TANK SUPPORT

13

STAND (SEE THIS SHEET FOR DETAILS)

F

12

1 7 3/4"

1 3/8"

4 1/4"

1'-6"

1'-2"

12

ELEVATION VIEW PUMP SUPPORT STAND 10

3

5

5 1'-6"

VIEW F-F

E

ELEVATION VIEW

VIEW

E-E

J&R DESIGN SYSTEMS

NO.

REVISIONS

ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.

PROJECT NO. TOYOTA MOTOR MANUFACTURING, U.S.A. INC.

2409

1001 CHERRY BLOSSOM WAY

AREA

GEORGETOWN, KENTUCKY 40324

DEPT.

1-1/2"-1'-0"

ASSEMBLY AND SUPPORT FRAME DETAILS

WALLED LAKE, MI 48390 USA SHT. NO.

PHONE: 248-960-6100

PAINT SYSTEM SPECIALISTS

LEXUS BLACKOUT PUMP MODULE

SCALE:

3075 SOUTH COMMERCE ROAD

06 AS-BUILTS

DWN

11/26/18

CHKD

1

J&R

DATE 03/14/18 APPD.

DATE

APPD.

DWG. NO.

REV

2409-06

1

17

18

E SHT#08

2F

64' REF.

5"

2' - 10"

6"

4'-3" REF.

NEW BLACKOUT RETURN

STA#3L

STATION DROP

BLACKOUT SPRAY BOOTH

STA#3R

8' - 6"

16' REF.

STATION DROP

NEW BLACKOUT SUPPLY STATION DROP

NEW BLACKOUT RETURN

NEW 3/4" O.D. X18 GA 304LSS RO WATER LINE AT 3" AFF

NEW 1"O.D. X 18GA 304LSS

STATION DROP

3' - 4"

NEW 1"O.D. X 18GA 304LSS BLACKOUT SUPPLY LINE 3"A.F.F.

EXISITNG BOOTH WALL TYPICAL

3"

3' - 10"

5"

BLACKOUT RETURN LINE 3"A.F.F. 1' REF.

NEW BLACKOUT SUPPLY

1 1/2"

E

EXISITNG AIR DUCT TYPICAL

SHT#08

61'-6"

6' 16' - 7"

3'-9"

5" TYP.

3"

SEE SHEET #2409-03 FOR CONTINUATION OF BLACKOUT SUPPLY AND RETURN LINES

NORTH

J&R DESIGN SYSTEMS

NO.

REVISIONS

ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS

NOTE:

WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.

PROJECT NO.

*

CONTRACTOR TO FIELD-VERIFY DIMENSIONS AND ROUTING PRIOR TO FABRICATION, ASSEMBLY, AND INSTALLATION

* SEE SCHEMATIC ON SHEET #2409-09 FOR LINE

*

EVERYTHING SHOWN IN SOLID

GEORGETOWN, KENTUCKY 40324

DEPT.

IS EXISTING

AND UNLESS OTHERWISE NOTED IS TO REMAIN "AS IS"

SIZES AND MATERIAL SPECIFICATIONS

1001 CHERRY BLOSSOM WAY

AREA

AND IS TO BE INSTALLED AS DETAILED

* EVERYTHING SHOWN IN PHANTOM

TOYOTA MOTOR MANUFACTURING, U.S.A. INC.

2409

IS NEW

SCALE:

3075 SOUTH COMMERCE ROAD

1/4"=1'-0"

ENLARGED PLAN VIEW LEXUS BLACKOUT ROBOT SPRAY BOOTH

WALLED LAKE, MI 48390 USA

ALL PAINT AND COMPRESSED AIR

*

SHT. NO.

PHONE: 248-960-6100

07

COMPONENTS SHALL BE SILICONE FREE

PAINT SYSTEM SPECIALISTS

AS-BUILTS

DWN

11/26/18

CHKD

J&R

DATE 03/23/18 APPD.

DATE

1 APPD.

DWG. NO.

REV

2409-07

1

18

11'-9" REF.

3"

8'-9"

7'-6"

1"O.D. X 18GA 4'-8 1/2"

304LSS BLACKOUT

6"

3"

RETURN LINE

3/8"O.D. X 20GA 304LSS RO WATER LINE

2' - 8"

3/4"O.D. X 18GA 304LSS BLACKOUT

1/4"O.D. X 20GA

3/4"O.D. X 18GA

304LSS BLACKOUT

RETURN LINE

1/4"O.D. X 20GA 3/4"O.D. X 18GA

304LSS BLACKOUT

SUPPLY LINE

304LSS BLACKOUT LINE

3"

3/4"O.D. X 18GA

6 1/2"

2'-5" 3" 3"

2'-6"

4'-0 1/2"

1'-4"

3"

4'-0 1/2"

3"

2'-11 1/2"

11' - 8"

3"

C/L TMMK 3/8"O.D. X 20GA

BLACKOUT

3/8"O.D. X 20GA

304LSS BLACKOUT

304LSS RO WATER LINE

RETURN LINE

3/8"O.D. X 20GA

304LSS BLACKOUT

304LSS RO WATER LINE

RETURN LINE

BOOTH

3/8"O.D. X 20GA

304LSS BLACKOUT

8' - 6"

304LSS BLACKOUT

SUPPLY LINE

EXISTING SPRAY

3' - 6"

EXISTING ADJACENT AIR DUCT 1"O.D. X 18GA 304LSS BLACKOUT

TYPI CAL

BOOTH TYP

RETURN LINE

1"O.D. X 18GA NEW 3/4" O.D. X18 GA

304LSS BLACKOUT

304LSS RO WATER LINE

SUPPLY LINE BOOTH/DECK 3"

FINISH FLOOR

STA#3R

STA#3L

3" REF. 1'-0" .REF

16'-0" REF. 3" REF.

SECTION

E-E

C

FROM SHEET #2409-07

J&R DESIGN SYSTEMS

NO.

REVISIONS

ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS

NOTE:

*CONTRACTOR TO FIELD-VERIFY DIMENSIONS AND ROUTING PRIOR TO FABRICATION,

WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.

* EVERYTHING SHOWN IN SOLID

PROJECT NO.

IS NEW

AND IS TO BE INSTALLED AS DETAILED

2409

TOYOTA MOTOR MANUFACTURING, U.S.A. INC. 1001 CHERRY BLOSSOM WAY

AREA

GEORGETOWN, KENTUCKY 40324

ASSEMBLY, AND INSTALLATION

*SEE SCHEMATIC ON SHEET #2409-09 FOR LINE SIZES AND MATERIAL SPECIFICATIONS

* EVERYTHING SHOWN IN PHANTOM

IS EXISTING

DEPT.

AND UNLESS OTHERWISE NOTED IS TO REMAIN "AS IS"

SCALE:

3075 SOUTH COMMERCE ROAD

CROSS SECTION LEXUS BLACKOUT

1"-1'-0"

ROBOT SPRAY BOOTH

WALLED LAKE, MI 48390 USA SHT. NO.

PHONE: 248-960-6100

PAINT SYSTEM SPECIALISTS

08 AS-BUILTS

DWN

J&R

DATE 03/23/18 APPD.

DATE

1 11/26/18

CHKD

DATE

APPD.

DATE

DWG. NO.

REV

2409-08

1

3/8"O.D. X 20GA 304LSS TUBING 1/4"O.D. X 20GA 304LSS TUBING 1"O.D. X 18GA 304LSS TUBING

3/4"O.D. X 18GA

A

304LSS TUBING

1/4"O.D. X 20GA 304LSS TUBING

1/4"O.D. X 20 3 FEET

3/8"O.D. X 3/4"O.D. X 18GA

20GA 16 FEET

3 FEET

B

B/0

DETAIL OF TUBE CONNECTION "B"

DETAIL OF TUBE CONNECTION "A"

C

3/4"O.D. X 18GA 3/8"O.D. X

3/8"O.D. X 20GA

BLACKOUT

304LSS TUBING SUPPLY & RETURN

3/4"O.D. X 18GA

9 FEET

20GA

MAIN LINES

ROBOT BOOTH

8 FEET

3/4"O.D. X 18GA

(2) SPRAY STATIONS

3/4"O.D. X 18GA

304LSS TUBING

C D

B/0 B 3/8"O.D. X 20GA

3/4"O.D. X 18GA

304LSS SUPPLY &

2 FEET

RETURN LINE DROP TUBING

A

3/8"O.D. X 3/8"NPT(M) 316SS BALL VALVES

DETAIL OF TUBE CONNECTION "C" 1/4"O.D. X 20 2 FEET

TYPICAL ROBOT SPRAY STATION DROP 3/8"O.D. X 20GA 304LSS TUBING

(2) REQUIRED AS SHOWN

3/4"O.D. X 18GA 304LSS TUBING

3/8"O.D. X 20GA 304LSS TUBING

1"O.D. X 18GA 202 FEET

DETAIL OF TUBE CONNECTION "D"

1"O.D. X 18GA 239 FEET

3/4"O.D. X 18GA 396 FEET

TO/FROM BLACKOUT PUMP MODULE C

NOTE:

J&R DESIGN SYSTEMS

FROM EXISTING NO.

* LETTERS IN CIRCLES

DESIGNATE TUBE

REVISIONS

ALL PROPRIETARY RIGHTS IN THE SUBJECT MATTER HEREOF ARE RESERVED, AND NO PERMISSION IS GRANTED

RO WATER

TO REPRODUCE THIS PRINT IN WHOLE OR IN PART, OR DISCLOSE ANY OF THE INFORMATION UPON IT TO OTHERS WITHOUT WRITTEN RELEASE BY TOYOTA MOTOR MANUFACTURING, USA, INC.

CONNECTIONS (SEE THIS SHEET FOR DETAILS)

SUPPLY

PROJECT NO.

2409

TOYOTA MOTOR MANUFACTURING, U.S.A. INC. 1001 CHERRY BLOSSOM WAY

AREA

GEORGETOWN, KENTUCKY 40324

* ALL SUPPLY & RETURN TUBING = ASTM 304SS A269

DEPT.

SCALE:

3075 SOUTH COMMERCE ROAD

NONE

DETAILS LEXUS BLACKOUT CIRCULATING SYSTEM

WALLED LAKE, MI 48390 USA SHT. NO.

PHONE: 248-960-6100

PAINT SYSTEM SPECIALISTS

SCHEMATIC, LINE SIZES, & TUBE CONNECTION

09 AS-BUILTS

DWN

11/26/18

CHKD

1

J&R

DATE 03/23/18 APPD.

DATE

APPD.

DWG. NO.

REV

2409-09

1

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