Ritek Wall Brochure

Page 1

Wall Systems Version 2016.01

Innovative, sustainable pre-fabricated permanent formwork wall solutions; factory made to suit your building requirements.

www.ritek.net.au 1300 929 782 enquiries@ritek.net.au


Ritek - an alternative, innovative & cost effective building method Pre-fabricated wall panel systems to suit your building requirements. The high quality innovative Ritek wall systems provide speed of construction, structural, fire and acoustic properties, as well as safe building practices.

CMA-CM40087 (REV3)

Ritek Building Solutions ESTABLISHED 1982

25 year warranty

Established since 1982, we are continually investing in our core products to provide innovative building solutions.

Up to 25 years warranty available for peace of mind (subject to conditions).

Drafting Service

Structural Strength

Utilise our comprehensive drafting service to ensure your building is manufactured to the correct requirements.

High strength, durable, reinforced concrete offers the ultimate outcome with minimal maintenance.

On-site Project Assistance

High Thermal rating

Ritek construction managers co-ordinate the wall panels to site and provide information and assistance to on-site trades.

The XL Thermal wall system incorporates built-in insulation which meets the requirements (section J) of BCA.

Fast track your construction project

Outstanding fire rated wall system

Fast track the construction of your project by reducing the floor cycle times.

Up to 4 hours fire rating. BCA compliant.

Environmental Credentials

Excellent Acoustic Rating

Drastically reduces waste from building sites and less water is used.

Meets and exceeds the BCA requirements of intertenancy sound transfer.

CODEMARK CERTIFICATION

CAST-IN WINDOW TECHNOLOGY

Ritek XL Wall and XL Thermal Wall Systems have approved Codemark Certification.

Innovative cast-in window technology means no site measuring or retrofitting.

www.ritek.net.au 1300 929 782 enquiries@ritek.net.au


Ritek Wall Systems Rebated Bottom Track Assembly

Standard Panel

Horizontal Reinforcement

Lintel Panel

Vertical Reinforcement

Bottom Track Assembly

Blade Wall Panel

Sill Panel

The Ritek XL and XL Thermal wall systems offer an attractive, cost effective alternative to conventional masonry block, precast concrete and insitu building methods. The Ritek wall systems are pre-fabricated so they are quick and easy to install with no waste on site.

Edge Form Panel

Significant savings are presented to builders and developers in time, energy and project costs. The wall systems can be installed faster than conventional building methods, have a superior finish and are highly durable.

www.ritek.net.au 1300 929 782 enquiries@ritek.net.au


Ritek XL Wall Panel The Ritek XL Wall System is a pre-fabricated permanent formwork system which has been successfully used in an extensive range of building projects nationally and internationally. The system is used for all internal and external walls and selectively for such areas as lift shafts, stairwell and party walls. The wall panels consists of 6mm fibre cement, recessed edge facing sheets, bonded to patented vertical composite studs.

Key Features & Benefits Available in thicknesses from 115mm to 265mm Thermal mass and sustainability benefits Excellent acoustic ratings CodeMark certified BCA compliant Warranties up to 25 years* Rapid installation, safer, cleaner worksites BCA compliant fire rating Pre-finished substrate ready for your finishing trades Rust free aluminium components Low maintenance and reduce onsite waste Superior strength stud and track system Rebated track provides floor to floor slab detail

Note: photos are for illustration purposes only

www.ritek.net.au 1300 929 782 enquiries@ritek.net.au


Ritek XL Thermal Wall Panel The Ritek XL Thermal Wall System is a pre-fabricated permanent formwork system which incorporates built-in insulation allowing for a high thermal rating up to R-value 4.8. The system has been successfully used in an extensive range of building projects nationally and internationally and can reduce conventional masonry construction wall thicknesses by up to 27% reducing building size and costs significantly.

Key Features & Benefits

High thermal rating up to R-value 4.8

Thermal mass and sustainability benefits Excellent acoustic ratings CodeMark certified BCA compliant Warranties up to 25 years* Rapid installation, safer, cleaner sites Pre-finished substrate ready for your finishing trades Rust free aluminium components Low maintenance and reduce onsite waste Superior strength stud and track system Available in thicknesses from 135mm to 265mm Rebated track provides floor to floor slab detail

Note: photos are for illustration purposes only

www.ritek.net.au 1300 929 782 enquiries@ritek.net.au


Benefit from our knowledge. Profit from our experience. Ritek is the manufacturer of the innovative XL and XL Thermal wall systems. These insitu systems consist of prefabricated panels using a composite stud assembly, providing a permanent formwork for reinforced concrete walls.

■■ A cost effective building method that achieves the benefits of fire rated, steel-reinforced concrete walls. ■■ Reduce material and handling costs. ■■ Provide a safer, cleaner workplace. ■■ Reduce site waste.

The advantages of using a Ritek wall system include reduced materials handling and cranage; to faster build times and savings. With additional internal thermal mass and sustainability benefits.

compliance & certification ■■ BCA compliant - rated for structural fire, acoustic & thermal properties. ■■ Codemark Certificate of Conformity, providing the highest level of BCA compliance.

Durable & low maintenance ■■ ■■ ■■ ■■

High quality, resilient fibre cement faced wall panels. Fast erection speed – reduced need for cranes. Minimum waste, recyclable materials. BCA compliant – rated for structural fire, acoustic & thermal properties.

Superior stud & track system ■■ Fully captured & aligned panels, top, bottom & corners, strong aluminium to aluminium connections. ■■ Flat & straight wall faces, corners & edges. ■■ Reduced finishing trade requirements.

ENGINEERING & STRUCTURAL CAPACITY ■■ Walls can be designed as deep beams to span between columns, eliminating transfer beams. ■■ Structural elements can be easily reduced or increased to suit the building design. ■■ High load capacity allows wall thickness to be reduced to save on costs.

www.ritek.net.au 1300 929 782 enquiries@ritek.net.au


Features overview Wide range of wall thicknesses: 115mm, 135mm, 150mm, 165mm, 200mm & 265mm ■■ Wall can be tailored to building design requirements. ■■ 200mm + 265mm thick panels available with double layer reinforcement capability.

Internal walls free of restrictive system components ■■ Allows free flow of concrete within wall and uniform concrete structure. ■■ Wall can be designed in accordance with ‘Concrete Structures AS3600’ and BCA. ■■ Easy access, placement and inspection of reinforcement steel. ■■ Services (power etc.) are installed through walls easily, prior to concrete pour.

Easy to install ■■ Pre-fabricated panel packs are delivered to site to suit your construction program. ■■ No unnecessary materials on-site when not required. ■■ Pre-fabricated panels designed to suit the building. ■■ Panels are straight & true walls for easy installation. ■■ Increased construction efficiencies as less weather reliant.

Range of accessories available ■■ Standard express joint detail for external slab wall junctions. ■■ Built-in thermal insulation. ■■ Suite of architecturally modern compatible window & door frames.

Site Safety Panels can be handled easily and plastic spacers provide safe areas for manual lifting – no sharp metal edges. Speed of Installation There is a track system with panel to panel connections, as well as a wide range of accessories for window and door openings. Structural Performance The structural elements can be engineered to meet the structure’s requirements. Ritek wall systems allow for easy inspection of steel prior to concrete pour. Prior to Pour Panels are stood and securely braced. The internal area of the walls allow for free flow of concrete, providing better structural, acoustic and fire ratings. Cross Section The image shows a section through a panel which shows that the concrete has compacted and bonded around the steel reinforcing.

Dedicated Ritek service team ■■ Committed technical services team. ■■ On-site project co-ordination assistance. ■■ Dependable customer service & sales support team. ■■ In-house drafting and scheduling services.

www.ritek.net.au 1300 929 782 enquiries@ritek.net.au


Ritek XL Wall System Multi-residential Aspect on Benson, Toowong, QLD

Aspect on Benson is a multi-residential commercial project consisting of 72 x 2 bedroom apartments which utilised over 9,800m2 of the XL Wall Panel. The wall panel thicknesses for this project varied from 115mm to 265mm. “We specified the Ritek XL Wall System for this project due to the speed of construction offered. 10 day floor cycles were achieved and a total of 14 months to complete the project�. - Builder

www.ritek.net.au 1300 929 782 enquiries@ritek.net.au


Innovative Cast-In Window Technology Ritek, smarter, faster, easier Ritek continues to push the boundaries with it’s innovative cast-in window technology. Joining forces with aluminium window industry, specialised adaptors have been developed to complement the Ritek Wall System by becoming an addition to the panel standing.

Windows and doors arrive on site fully glazed as completed units, they are extremely strong, square and capable of being installed without the need for waterproofing the opening, sealing or site measuring. The panels are cast into the wall and become an integral part of the construction.

A section of the wall / window combination.

As Ritek panels are custom manufactured off the plan for each project to a set size, the window manufacturer is able to begin manufacturing well before construction commences. This ensures the moment the walls are stood, the windows and doors are on site, and ready to be fitted. Essentially, the windows and doors are treated as another wall panel, they are locked into place with the specialised adaptor which is previously fitted at window fabrication stage prior to delivery to site.

Ritek - the alternative, innovative & cost effective building method.

www.ritek.net.au 1300 929 782 enquiries@ritek.net.au


UP TO

Build with confidence What is Codemark?

CMA-CM40087 (Rev3)

Australian Building Codes Board (ABCB) confirms that the CodeMark mark of conformity is evidence that a product, subject to the CodeMark rules, has been accredited by a CodeMark certification body as compliant with the BCA when used for the purpose set out in the Certificate of Conformity. THE SCHEME PROVIDES CONFIDENCE AND CERTAINTY TO REGULATORY AUTHORITIES AND THE MARKET THROUGH THE ISSUE OF A CERTIFICATE OF CONFORMITY

CodeMark Certification on Ritek Wall Systems provides customers with the highest level of BCA compliance and warranties of up to 25 years providing great assurance and reduced project risk.

www.ritek.net.au 1300 929 782 enquiries@ritek.net.au

25 YEAR WARRAN


Ritek - the smarter, faster, easier way to build Pre-fabricated wall panel systems to suit your building requirements. The high quality innovative The Ritek XL and XL Thermal wall systems are ideal for all applications. Our systems are suitable for multiple uses including residential, multi-residential, commercial and public buildings providing a high quality, durable, low maintenance and cost effective solution.

Stairwells

High Traffic Areas

Planter Boxes

Basements

Remote Housing

External

Lift Shafts

Party Walls

Balustrades

Retaining Walls

Blade Walls

Footings/Boundaries

Internal

www.ritek.net.au 1300 929 782 enquiries@ritek.net.au


Designed & manufactured to be superior, faster, smarter, easier

Recent Projects Alice Springs Asquith Leura Balmain Belmore Beswick Blackburn South Braybrook Buderim Burwood Caloundra Castaways Beach Chermside Coogee Beach Coolangatta Cooroy Cronulla Darwin Doncaster Dubai Dulwich Hill East Balmain East Hawthorn Erskinville Freemantle Galiwinku Groote Eylandt Gordon Gunbalamya Hamilton Island Homebush Israel Katherine Kawana Island Kew Labrador Lathlain Leederville Lutwyche Mill Parkeach Mt Lawley Mt Pleasant Neutral Bay New Zealand Nguiu Maningrida Nightcliffe Northbridge Northcote Northern Territory Nundah Oatlands Onslow Palm Beach Palmerston Parap Parramatta Perth Port Hedland Queenbeyan Redcliffe Rivervale West Rose Bay Saudi Arabia Scarborough St Lucia Surry Hills Sydney Taringa Toowong Toronto Tribeca Wanaka Woody Point Wooloongong Woonona Winda Woppa

p: 1300 929 782 w: www.ritek.net.au e: enquiries@ritek.net.au

Information contained within this document is Copyright Š 2016 and may not be reproduced without permission from Ritek Building Solutions Pty Ltd.


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