IDH: ELECTRONICS - Summary Report Q4 2013

Page 1

SUMMARY REPORT Q4/2013


Supplier Uptake Progress

Overview of Supplier On-boarding Status by Brands Program

Dell

HP

Philips

Apple

Nokia

TOTAL

48

11

7

15

12

3

Contract signed (Move to implementation)

41

9

6

14

9

3

Pending

0

0

0

0

0

0

EPA in implementation

7

2

1

1

3

0

EPA in preparation (newly onboard)

0

0

0

0

0

0

Philips

Apple

Nokia

Geographic Location by Brands Program

Dell

HP

TOTAL

48

11

7

15

12

3

Guangdong Area

37

11

6

8

9

3

Shanghai Area

10

0

1

6

3

0

Other

1

0

0

1

0

0

2


Total Factories on board (by Dec. 31)

Geographic location, total factories (by Dec. 31)

Total=48

Total=48 3

12

10

11

1

7

37

15 South Dell

HP

Philips

Apple

Shanghai Area

Other

Nokia

Comment on Progress Over the last three months, the program has continuously progressed with 41 suppliers implementing Work Plans and 7 suppliers conducting/preparing Entry Point Assessments. There are currently 48 suppliers in total in the program. The window for new entrants to join the full IDH program will close in Q1 ’14, however IDH has also launched the ‘Fast Track’ program which will be conducted in 12 months (vs 18 months) and this will extend the program into Q2 for new factories to join.

Impact Review Meeting During Q4 IDH held a supplier event in Shenzhen focused on sharing best practices and identifying impact from the factories working in the program so far. The event was well supported with enthusiastic involvement from both factories and brands. Working with the stakeholders IDH was able to identify some positive examples of impact achieved at the factories. This has been summarized and shared with all program members and will be used to drive continued active participation in the program. Some factories will complete the IDH program during 2014, as the overall program now reaches the mid-way point. This is a new phase for the program. Brands will conduct mid-term reviews with all factories 9 months before completion to ensure that the overall work-plans are being followed and the program is on track.

New Supplier on-boarding / Fast Track During Jan & Feb IDH will hold webinar events with potential new factory candidates to join the Fast Track program. These factories will enter the program before the end of Q2’14 and follow the condensed curriculum as well as the e-learning on specific performance topics.

3


Key Focus Points: 1) To reach the target of 75 suppliers, the Fast Track has been launched and this program will begin during Q1’14. 2) During the impact review in Dec the stakeholders found many examples of the benefits of best practice sharing and this will continue to be a key part of the implementation phase. 3) Factory management commitment and active participation from workers is key in achieving dynamic dialogue and impact. The output from the impact review sessions will be used by the brands to gain more momentum in senior management engagement at the factories.

4


Progress Status No.

1 2 3

4 5 6 7 8 9 10 11 12 13 14

15 16 17 18 19 20

By Brand

Status

EPA

Implementation Starting Point

Work Plan

On Track

Completed

Jan-13

On Track

NOT SUBMITTED

TUV, TIMELINE

On Track

Completed

Jan-13

On Track

April and May sent

TIME LINE

On Track

Completed

Jan-13

On Track

NOT SUBMITTED

CLSN, TIMELINE

On Track

Completed

Jan-13

On Track

Submitted by July 2013

TIMELINE

On Track

Completed

Jan-13

On Track

Submitted by July 2013

LESN, TIMELINE

On Track

Completed

Mar-13

On Track

Submitted by Sep 2013

TIMELINE

New starter

Completed

Oct-13

On Track

-

TIMELINE

In progress

-

-

-

TBD

D9

On boarding

Scheduling

-

-

-

TBD

D10

On boarding

Scheduling

-

-

-

TBD

D11

On boarding

In progress

Jan 2014

-

-

D12

On boarding On Track

Completed

Jan-13

On Track

Submitted by July 2013

TUV

On Track

Completed

Jan-13

On Track

Submitted by July 2013

Timeline

Resumed

Completed

Sep-13

On tract

-

CLSN

On Track

Completed

Jun-12

On track

-

TUV

New starter

Completed

Oct-13

-

-

TUV

In progress

-

-

-

TBD

H9

On boarding

H10

On boarding

D1 D2 D3

D4 D5 D6

KPI Collection

Involving WMD SPs

D7

H1 H2

H4 H5 H8

TBD

Re-joined

Completed

Aug-13

On Track

-

On Track

Completed

Jan-13

On Track

Submitted by August 2013

TAOS

P3 P5

Timeline

5


21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

37 38 39 40 41

On Track

Completed

Mar-13

On Track

Submitted by August 2013

TUV

On Track

Completed

Mar-13

On Track

Submitted by July 2013

TUV

On Track

Completed

Mar-13

On Track

Submitted by July 2013

LESN

New starter

Completed

Nov-13

-

-

TBD

New starter

Completed

Oct-13

On Track

-

Timeline

New starter

Completed

Oct-13

On Track

-

TAOS

New starter

Completed

Sep-13

On Track

-

TUV

New starter

Completed

Oct-13

On Track

Scheduled in Nov

TUV

New starter

Completed

Oct-12

On Track

Scheduled in Nov

SUSA

New starter

Completed

Oct-13

On Track

Scheduled in Nov

TUV

New starter

Completed

Oct-13

On Track

Scheduled in Nov

SUSA

New starter

Completed

Pending

-

-

TBD

New starter

Completed

March 2014

On Track

Completed

Mar-13

On Track

Submitted by August 2013

LESN

On Track

Completed

Mar-13

On Track

Submitted by August 2013

LESN

On Track

Completed

Mar-13

On Track

Submitted by August 2013

CLSN

On Track

Completed

Mar-13

On Track

LESN

New starter

Completed

Aug-13

On Track

Submitted by September 2013 Submitted by August 2013

New starter

Completed

Oct-13

On Track

-

Timeline

New starter

Completed

Oct-13

On Track

-

Timeline

New starter

Completed

Oct-13

On Track

-

Taos

P6 P7 P8 P14 P15 P16 P9 P10 P11 P12 P13 P17 P18 A1 A2

A3 A4 A5

TAOS

A6 A7 A9

6


42 43 44 45 46 47 48

Completed

-

-

-

TBD

A10

On boarding

Completed

-

-

-

TBD

A11

On boarding New starter

Completed

New starter

Completed

Completed

Completed

Approve

-

TBD

N1

Phase I completed

Completed

Completed

Approve

-

TBD

N2

Phase I in progress

Completed

Completed

Approve

-

TBD

N3

Phase I in progress

January 2014

A12 A13

7


Program Status Overview: Work Plan Completion VS Work Plan Timeline

N1 A10 A9 A7 A6 A5 A4 A3 A2 A1 D12 D11 D10 D9 D7 D6 D5 D4 D3 D2 D1 H10 H9 H8 H5 H4 H2 H1 P16 P15 P14 P13 P12 P11 P10 P9 P8 P7 P6 P5 P4 P3

Nok ia

Apple

Dell

HP

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline WP Timeline W-M Dialogue

Non-Dialogue

Check & Act

WP Timeline

8


Trend Analysis Data Tracked Back To January 2012 June 2012 January 2013 March 2013 June 2013 September 2013 December 2013

Number of Suppliers 11 1 1 4 16 13 7

Worker Turnover (%)

Program trend overall is relatively flat, however the average increased in Dec, which is related to the seasonal increase, as seen in 2012. The underlying (seasonally adjusted) turnover rate is decreasing slightly overall

Program

Rework Rate (%)

Program

dec-13

nov-13

okt-13

sep-13

aug-13

jul-13

jun-13

mei-13

apr-13

mrt-13

feb-13

jan-13

dec-12

nov-12

okt-12

sep-12

aug-12

jul-12

jun-12

mei-12

apr-12

mrt-12

feb-12

jan-12

35,00 30,00 25,00 20,00 15,00 10,00 5,00 0,00

Linear (Program)

Program trend is reducing overall, although rework rates increased during Q4 ’13, which was also seen during Q4’12.

3,50 3,00 2,50 2,00 1,50 1,00 0,50

Program

Program

dec-13

nov-13

okt-13

sep-13

aug-13

jul-13

jun-13

mei-13

apr-13

mrt-13

feb-13

jan-13

dec-12

nov-12

okt-12

sep-12

aug-12

jul-12

jun-12

mei-12

apr-12

mrt-12

feb-12

jan-12

0,00

Linear (Program)

9


Average Monthly Net Wages (RMB)

Program trend is increasing during Q4’13, which is linked to the increasing trend of working hours (as seen below).

5.300 4.800 4.300 3.800 3.300 2.800 2.300 1.800

Program

Average Weekly Working Hour (Hours)

Program

dec-13

nov-13

okt-13

sep-13

aug-13

jul-13

jun-13

mei-13

apr-13

mrt-13

feb-13

jan-13

dec-12

nov-12

okt-12

sep-12

aug-12

jul-12

jun-12

mei-12

apr-12

mrt-12

feb-12

jan-12

1.300

Linear (Program)

Program working hours are showing a marginally increasing trend. Working hours show a increase during Q4, which is the seasonal norm, before an anticipated reduction in Q1 (New year).

70 60 50 40 30 20 10

Program

Program

dec-13

nov-13

okt-13

sep-13

aug-13

jul-13

jun-13

mei-13

apr-13

mrt-13

feb-13

jan-13

dec-12

nov-12

okt-12

sep-12

aug-12

jul-12

jun-12

mei-12

apr-12

mrt-12

feb-12

jan-12

0

Linear (Program)

10


KEY PERFORMANCE INDICATORS – Comparative Analysis *Compared to last quarter data in bracket Factory Name

Program Average

Leader

WMD Benchmarks (Non-rep comm systems) in EPA

6.08

9.20

WMD Benchmarks (Rep systems) in EPA

4.29

6.50

6.39

8.27

# of work-related injuries

1.28

0.00

# of days lost due to work-related injuries

9.37

0.00

Average weekly working hours in the calendar month

56.05

39.50

Average # of rest days

4.66

9.00

402753.33

N/A

22.91

0.00

Average monthly net wage (RMB)

2952.63

4668.00

Average monthly gross wage (RMB)

3130.07

4957.50

Ratio of OT Premium to Gross Wages

36.39

N/A

1st quartile of monthly net wage (RMB)

2701.19

5778.50

2nd quartile of monthly net wage (RMB)

2880.90

4769.16

1st quartile of monthly gross wage (RMB)

2823.56

5815.00

2nd quartile of monthly gross wage (RMB)

3077.11

5030.50

2.56

0.00

68296.04

887661.62

Rework Rate (%)

1.52

0.04

Turnover (%)

14.24

11.07

Worker-Management Dialogue

Worker Satisfaction Worker Satisfaction Indicator from EPA Working Condition

Total monthly working hours in the calendar month % of workers working more than 60h in the week

Environmental Condition Kilowatts used per product unit Business Impact Unit Produced Per Hour (UPPH)

11


Worker Satisfaction Index Comparison by Suppliers

Facilities (0-100)

Health & Safety (0-100)

Career & Personal Developme nt (0-100)

40.51

56.49

64.97

62.55

54.49

31.70

51.42

57.82

55.00

78.62

77.24

77.25

72.29

85.56

70.55

77.88

77.76

58.23

69.59

82.46

72.09

66.65

60.48

28.14

60.33

74.90

57.80

6.53

65.69

72.33

48.45

66.57

60.71

53.91

6

6.70

69.84

70.50

45.38

61.80

71.74

59.78

7

6.21

62.70

57.77

59.64

56.87

59.87

52.70

8

8.27

83.73

83.05

67.11

80.70

90.84

77.97

9

5.40

64.40

54.23

29.25

49.32

45.56

52.46

10

5.68

63.08

57.64

33.67

56.27

61.18

45.23

11

6.33

68.08

67.81

37.09

58.94

60.23

64.09

12

6.34

64.53

63.67

59.93

56.09

56.22

57.55

13

6.04

66.39

65.29

10.26

64.51

67.88

61.66

14

5.67

63.18

63.92

23.40

46.57

59.08

55.00

15

6.20

67.32

65.92

28.97

61.34

64.49

58.33

16

6.30

67.59

60.22

24.95

65.44

69.91

65.27

17

7.04

70.20

71.44

59.06

60.51

77.69

63.41

18

6.70

66.59

70.02

41.89

62.65

73.20

64.38

19

5.26

65.26

48.72

17.89

46.52

41.99

63.03

20

6.70

68.47

73.58

46.17

59.81

70.08

62.33

21

6.87

66.22

67.52

64.75

61.85

67.76

63.16

22

6.46

65.07

58.09

53.19

51.23

66.93

64.24

23

6.74

70.67

67.11

37.74

62.04

79.21

67.74

24

5.68

64.67

54.55

36.55

44.07

50.78

59.04

25

6.23

67.80

47.05

36.86

41.49

48.44

61.14

26

7.01

67.91

53.38

31.08

64.38

49.62

65.56

27

6.72

68.65

63.94

46.79

55.53

70.14

73.02

28

6.06

69.91

40.65

30.08

50.97

62.97

66.55

29

6.23

65.60

61.50

39.47

45.74

63.68

64.33

30

6.83

67.39

59.71

60.31

65.09

65.19

62.99

31

6.70

62.74

60.70

54.30

46.64

67.19

58.02

32

6.88

65.16

64.75

44.92

59.79

70.75

65.50

Overall Scale (1-10)

Working Relationships (0-100)

Wage Fairness & Transparency (0-100)

Working Hours (0-100)

6.39

68.04

62.49

1

5.71

62.87

2

8.00

3

7.55

4

6.22

5

Factory

Below Average Above Average

12


33

7.48

77.96

77.20

57.74

67.57

74.78

77.62

34

7.73

79.48

72.83

64.80

71.12

81.50

80.41

35

6.55

73.89

68.63

35.74

62.27

71.03

66.51

36

6.02

63.84

57.56

51.99

36.45

63.11

58.58

37

5.55

65.37

54.09

31.48

49.82

45.31

57.72

38

5.53

63.01

51.36

27.24

41.54

61.92

58.28

39

7.36

75.86

70.79

50.43

71.64

82.54

76.43

40

6.27

65.91

57.50

60.08

51.85

64.18

52.05

41

5.31

63.01

52.56

15.47

31.41

64.07

59.73

42

5.44

62.73

64.17

13.78

43.65

58.04

53.11

43

7.38

44

5.95

73.00 66.70

62.22 59.74

67.87 33.33

74.07 45.87

77.78 63.46

69.63 59.31

45

6.12

67.38

66.58

27.74

60.36

57.91

61.76

46

5.37

69.36

51.46

25.73

39.59

43.85

62.85

47

6.03

68.92

59.97

18.41

59.75

61.81

66.24

48

5.71

65.76

56.34

18.29

56.02

60.68

56.66

49

5.83

67.00

64.12

20.41

48.46

57.35

64.07

Worker Management Dialogue Maturity Index Comparison by Suppliers Rep systems

Non-rep comm systems overall (1~10)

System & roles (0~20)

6.08

16%

32%

16%

4.29

1

4.80

15%

50%

15%

5.25

2

5.60

25%

30%

25%

6.00

3

5.60

15%

45%

15%

4.75

4

6.00

10%

15%

10%

3.00

5

6.40

15%

15%

15%

4.25

6

5.20

15%

35%

15%

4.00

7

6.40

15%

35%

15%

4.50

8

6.80

15%

40%

15%

4.75

9

5.60

10%

20%

10%

2.75

10

6.80

15%

35%

15%

4.00

11

4.00

25%

55%

25%

5.75

12

6.80

20%

50%

20%

6.50

13

6.00

10%

25%

10%

3.75

Supplier/Factory Name Above Average Below Average

Representation Resources & participation (0~20) (0~20)

Overall (1~10)

13


14

6.40

15%

60%

15%

5.25

15

4.40

20%

45%

20%

6.25

16

4.00

15%

30%

15%

3.50

17

4.40

20%

20%

20%

3.25

18

5.20

15%

30%

15%

4.50

19

5.60

15%

40%

15%

4.50

20

4.40

15%

40%

15%

4.75

21

6.40

20%

45%

20%

6.00

22

5.20

15%

40%

15%

4.75

23

8.80

15%

30%

15%

3.75

24

5.20

10%

20%

10%

2.50

25

4.80

15%

15%

15%

2.75

26

7.20

20%

50%

20%

5.75

27

4.80

15%

40%

15%

4.25

28

8.40

25%

40%

25%

5.50

29

8.40

15%

20%

15%

3.25

30

6.40

10%

20%

10%

2.75

31

6.00

10%

15%

10%

3.25

32

6.40

10%

20%

10%

3.00

33

4.80

10%

20%

10%

3.00

34

8.00

20%

50%

20%

5.50

35

5.60

15%

30%

15%

4.25

36

5.60

20%

15%

20%

3.50

37

6.40

25%

35%

25%

6.00

38

4.80

15%

50%

15%

5.00

39

5.20

10%

25%

10%

3.75

40

8.40

15%

20%

15%

3.75

41

9.20

20%

30%

20%

4.75

42

7.60

10%

20%

10%

2.75

43

7.60

20%

15%

20%

3.50

14


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.