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ROWELD速 Plastic Pipe Catalogue 2006/2007

ROTHENBERGER – Innovation, Quality and Service ROTHENBERGER is a global leader in premiumquality pipe tools and machinery for plumbing, heating, gas and environmental engineering as well as in air-conditioning and refrigeration. Our traditional values are based on innovation, quality, customer orientation and service, which are delivered through our "think global, act local" philosophy

The „ROTHENBERGER Worldwide Family“ Teamwork is essential to success – the ROTHENBERGER Worldwide Family is reality and truly appreciated by our trading partners. WE ALL represent the company; each and everyone contributes to our success which is based on the corporate values rooted in ROTHENBERGER'S vision and on the resources of our global network.

ROTHENBERGER – The Company Founded in 1949, ROTHENBERGER AG has been recog-nised for innovative and technologically advanced products for more than 50 years. The introduction of the ROTHENBERGER R-System tools for tube installation with-out the need for fittings revolutionized modern installation technology in 1967. Under the direction of the Group headquarters in Kelkheim, the 42 ROTHENBERGER Group companies worldwide have sold products worth more than e 2 billion on the markets over the past few decades. With over 1,200 employees – of which over 310 alone are ROTHENBERGER System representatives – and by exporting to over 60 countries throughout the world, we can reach the large number of customers who both value the quality and reliability of our products. The dynamic growth of our Group is based on the stable owner-ship structure, the high financial strength and the motivation of ROTHENBERGER employees.

ROTHENBERGER – Research & Development The success of ROTHENBERGER'S innovative leadership is testi-mony to the importance given to R&D. More than 150 patents and trade marks point to the creativity of our engineers and technicians. This constant exchange of expertise with end users is the foundation of our daily work.

ROTHENBERGER – Production Throughout the world, ROTHENBERGER has over 14 production facilities in Germany, Spain, USA, France, Ireland and Sweden. Controlling an own-production quota in excess of 60% allows us to guarantee the sustained top quality of our products. Our factories have been certificated in line with the latest international standards. "Made by ROTHENBERGER" is a quality guarantee for our customers!

ROTHENBERGER – Marketing / Sales & Distribution Our customers and their satisfaction represent our yardstick for success. An ever increasing number of over 310 ROTHENBERGER system representatives today regularly attend international trade fairs, product conventions, shows and product demonstrations. Over 300 fully equipped demonstration vehicles give our custo-mers the opportunity – in keeping with our motto "Test our Best" - to personally test ROTHENBERGER tools on the spot. The ROTHENBERGER College supports our trade partners with a practically oriented training programme and informs system representatives and users on product innovations and new technologies. www.rothenberger.com provides up-to-date information on products and technical services and makes direct dialogue possible at any time with the worldwide ROTHENBERGER Group.

ROTHENBERGER – Logistics The enterprise resource planning system RO LOG links all our planning, acquisition and production departments. Our success is based on the 97% ability to deliver within 72 hours. Two automatic high rack logistics centres in Germany and Spain in conjunction with the service warehouses of our group companies enable our partners a high inventory turnover and fast product availability.

ROTHENBERGER SERVICE – After Sales The quality of our products encompasses advising, service and after sales support. Our group’s service and after sales advising departments are centrally located in our RES centre (Research, Engineering and Service Centre) in Kelkheim/Frankfurt am Main. Standardised service and advising packages present our customers a novel service offer for the entire life of our products. The target is to keep the worldwide stock of ROTHENBERGER tools and machinery of over ‰ 2 billion up to the latest technical standards by the close and constant exchange of experiences between research, development and service, thus guaranteeing our customers lasting satisfaction and success using the ROTHENBERGER quality products.

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Contents

Page

Cutting and chamfering tools . . . . . . . . . . . . . . .4-9

Rotating circular saws . . . . . . . . . . . . . . . . . . . . .10 Hand-held heating plates, socket welders . . .11-13

Thermo butt fusion welding machines / . . . .14-23 workshop Thermo butt fusion welding machines / . . . .24-39 field

ROWELD速 Data recorder . . . . . . . . . . . . . . . . . . . .40 Thermo butt fusion welding machines . . . . . .41-46 with CNC control

Plastic pipe bandsaws . . . . . . . . . . . . . . . . . . .47-51 Tools and accessories for . . . . . . . . . . . . . . . .52-53 thermo butt fusion welding

Electric sleeve welding machines . . . . . . . . . .54-55

Extrusion welding technology . . . . . . . . . . . .56-57 Hot gas welding technology . . . . . . . . . . . . . . . .58

QRothenberger

Plastic pipe cutters ROCUT® Professional Pistol-grip pipe cutting shears Light and precise single-handed shears for cutting and trimming PP, PE, PEX, PB, and PVDF pipes.

No. 5.5005

No. 5.5015

Performance characteristics ●

●

Pistol-grip design with ratchet mechanism: Powerful and fatigue-free cutting even of large wall knesses with minimum effort Adjustable basic cutter position with ROCUT® 26 / 42 S: Fast cutting of small pipe diameters up to 26 mm Blade retracts quickly at the push of a button: Fast working without interruptions

thik-

Description

dia. mm

dia. inches

ROCUT 35 S 6 – 35 Spare stainless steel blade ROCUT 26/42 S adjustable 6 – 42 Spare stainless steel blade

No.

1/4 – 1 3/8 “

740 30

5.5005 5.5006

1/4“ – 1 5/8“

950 60

5.5015 5.5007

Plastic pipe cutter Automatic PL AUTOMATIC PL telescopic ratchet pipe cutter The most widespread tool for simple and precise right-angle cutting of PE, PP, PEX, PB, and PVDF pipes as well as sound-insulated drain pipes and multi-layer composite pipes.

●

Removable, internal pipe deburrer

●

Monoblock aluminium construction: Maximum strength Large, ergonomically optimised metal handle: Optimum. fatigue-free operation Telescopic ratchet guide: Fast adjustment on the tube's outer diameter Automatic retract: Fast opening High-quality DURAMANT surface treatment and special epoxy coating: Hard-wearing, non-slip, and abrasion-resistant surface Removable internal pipe deburrer, retracts into the cutter body, with rotatable HSS blade that adapts to the workpiece contour. Only one tool for cutting and deburring Hardened, specially-ground cutter wheels Optimum cuts with different wall thicknesses

Performance characteristics

No. 7.0032

Description

NOLO

dia. mm

dia. inches

Cutting depth

Size I 6–67 1/4–2.5/8“ Spare cutter wheels Standard (3 pcs.) Size II 50–125 2– 5“ Spare cutter wheels Standard (3 pcs.) Special (2 pcs.) Size III 110–168 4–6.5/8“ Spare cutter wheels Standard (2 pcs.) Special (2 pcs.)

7.0

710

No.

7.0031

7.0 10 7.0028D 13.0 1,600 7.0032 13.0 20 5.5054D 8.6 10 5.5053D 16.0 1,770 7.0033 16.0 8.6

20 5.5074D 10 5.5053D

TUBE CUTTER 35 MSR, 42 MSR PRO and 42 PRO PVC Rugged telescopic pipe cutter Models 35 MSR and 42 MSR PRO for multi-layer composite pipe Model 42 PRO PVC for PVC pipes

Performance characteristics ●

●

Uniform small working radius of 123 mm: Convenient working, also in tight surroundings Optimised cutting wheel and precise telescopic guidance: Right-angled cuts and burr-free trimming Feed synchronised with revolutions: Fast and simple adjustment of the working range Ergonomically optimised metal handle: Optimum. fatigue-free operation Integrated, retractable internal pipe deburrer: Only one tool for cutting and deburring Spare cutter wheel in the handle: Always at hand, immediately available

QRothenberger

No. 7.0180/7.0109

Description

dia. mm

TC 35 MSR 6 - 32 TC 42 PRO MSR 6 - 42 Spare cutter wheels (5 pcs.) TC 42 PRO PVC 6 - 42 Spare cutter wheels (3 pcs.)

dia. inches

1/4 - 1.1/4“ 1/4 - 1.5/8“ 1/4 - 1.5/8“

440 510 19 510 10

No.

7.0108 7.0109 7.0188D 7.0072 7.0028D

Plastic pipe shears

ROCUT® Professional

●

Rubberised handle: Secure grip

●

For precise cutting of PP, PE, PEX, PB, and PVDF pipes. Rugged precision shears for effortless cutting of plastic pipes. ●

Double- sided blade and ratchet support: Precise force transfer and precise guided cutter feed

Lockable lever: Shear arms lockable in transport position

●

Releasing lever: Automatic, controlled opening of the blade at the push of a button

NOLO

Stainless steel blade with V-edge: Pin-point precision without deformation No. 5.2000

● CH

NOLO

Wide pipe support: Precise, right-angled cut

●

Ideally meshed cutting curve: Minimum effort during cutting

ROCUT® 26 TC Plastic pipe shears for precise cutting of PP, PE, PEX, PB, and PVDF pipes up to 26 mm diameter. Description

dia. mm

dia. inches

ROCUT 26 TC

0 – 26

0 – 1.1/4 “

370

No.

5.2005

ROCUT® 32 TC Plastic pipe shears for precise cutting of PP, PE, PEX, PB, and PVDF pipes up to 32 mm diameter. Description

dia. mm

dia. inches

ROCUT 32 TC 0 – 32 Spare stainless steel blade

0 – 1.3/8”

220 30

No.

5.2040 5.2041

ROCUT® Professional 42 TC Plastic pipe shears for precise cutting of PP, PE, PEX, PB, and PVDF pipes up to 42 mm diameter. Description

dia. mm

dia. inches

ROCUT 42 TC 0 – 42 Spare stainless steel blade

0 – 1 5/8“

447 120

No.

5.2000 5.2042

ROCUT® Professional 50 TC Plastic pipe shears for precise cutting of PP, PE, PEX, PB, and PVDF pipes up to 50 mm diameter. Description

dia. mm

ROCUT 50 TC 0 – 50 Spare stainless steel blade

dia. inches

0 – 2”

600 150

No.

5.2010 5.2011

ROCUT® Professional 75 TC Plastic pipe shears for precise cutting of PP, PE, PEX, PB, and PVDF pipes up to 75 mm diameter. Description

dia. mm

ROCUT 75 TC 0 – 75 Spare stainless steel blade

dia. inches

0 – 3”

No.

1,600 190

5.2015 5.2016

QRothenberger

Hand tools EASYGRIP Automatic strap wrench for plastic pipes. The indispensable assistant for socket welding plastic pipes with large diameters.

Performance characteristics ●

●

Centered prismatic support: No damage to pipe surface, and no pipe deformation Good-gripping special nylon strap: Secure grip No. 5.5075

Description

EASYGRIP Spare strap

dia. mm

dia. inches

No.

20 – 160

3/4 – 6“

1,000 110

5.5075 5.5076

UNIGRAT fast deburrer Fast deburrer with HSS universal blade. For deburring edges on all conventional plastic pipes and plastic plates.

Performance characteristics ●

Small and handy: Ideal as a permanent companion

Description

UNIGRAT fast deburrer

No.

2.1660

GRATFIX HSS deburrer Fast deburrer with replaceable HSS universal blade. For deburring edges on all conventional plastic pipes and plastic plates.

Performance characteristics ●

No. 2.1655

Blade reservoir in the handle: Always a spare blade at hand No. 2.1652

Description, Version

GRATFIX HSS fast deburrer Spare HSS blade

No.

50 10

2.1655 2.1652

Plastic pipe chamfering unit Plastic pipe chamfering unit With replaceable blades for 15° outer chamfers on plastic pipes.

Performance characteristics ●

Continuously adjustable for wall thicknesses: Flexible in use

Description, Version

Chamfering unit Size 1 Chamfering unit Size 2 Spare blade for Sizes 1 and 2

dia. mm

16 - 110 32 - 160

720 800 30

QRothenberger

No.

5.5050 5.5051 5.5058

No. 5.5051

Plastic pipe cutting & chamfering tools ROCUT®

Performance characteristics

The cutting & chamfering system tool for right-angled cutting and chamfering (15°) of thin and thick-walled PVC, PE, PP, PEX, PB, and PVDF pipes, as well as soundinsulated drain pipes with utmost precision in a single operation.

●

ROCUT 110 ROCUT 160

●

dia. x32 – 110 mm dia. 110 – 160 mm

●

Carbide cutting blade Extremely long service life with optimum cutting geometry

NOLO

Cutter blade insert (standard): For PVC, PE, PP, and PVDF pipes

●

Cutter blade shaft with automatic copying (standard with ROCUT® 160, optional with ROCUT® 110): Ensures uniform chamfering of the entire pipe circumference, also with non-circular pipes Insertable plastic clamping shells: For adapting to different outer pipe diameters Continuously adjustable pipe clamping pressure, and clamping shells with compensating springs: Centered and safe pipe clamping, also with out-of-tolerance pipes Universal adapter for a wide range of accessories: For example, cutter wheel instead of cutter blade insert for PE, PP, PEX, PB, and sound-insulating pipes Removable internal pipe deburrer, retracts into the cutter body, with rotatable HSS blade: Only one tool system required for cutting, chamfering, and deburring Cutter blade shaft can be mounted with 180° offset: Pipe cutting also possible without chamfering

NOLO

Removable internal pipe deburrer, retracts into the cutter body, with rotatable HSS blade: Only one tool system required for cutting, chamfering, and deburring

●

Cutter wheel insert Special accessories for PE, PP, PEX, PB, and sound-insulated pipes

Internal deburrer is stored in the handle

For free-handed working

and clamping in a parallel vice

No. 5.5035

QRothenberger

Plastic pipe cutting & chamfering tools ROCUT® 110 Sets In plastic case with basic unit (No. 5.5020), internal deburrer, (No. 5.5018), clamping shell sets, standard cutter blade shaft and cutter blade insert (No. 5.5029), or cutter blade shaft and cutter wheel (No. 5.4950) (for sound-insulated pipes).

Description

ROCUT 110 Set ROCUT 110 Set for sound-insulated pipes

Working range mm

No.

50, 75, - 110 58, 78, - 110

3.9 3.9

5.5035 5.5037

ROCUT® 160 Sets In plastic case with basic unit (No. 5.5030), internal deburrer, clamping shell sets (No. 5.5063), cutter blade shaft with automatic copying and cutter blade insert (No. 5.5019).

Description

ROCUT 110 Set

Working range mm/inches

No.

110, 125, 160

5.6

5.5063

ROCUT® 110 Basic unit (110 mm dia.) for use with clamping shells 32 – 100 mm dia., without internal deburrer, with standard cutter blade shaft and cutter blade insert (No. 5.5029).

dia. mm

Description

Basic unit ROCUT 110 Set of clamping shells (1 set = 2 half shells)

110 100 90 80 78 75 63 58 56 52 50 40 32

2,450 110 150 170 180 210 220 230 270 280 290 300 330

(Set) No. 5.5063

ROCUT® 110 with cutter wheel (No. 5.4950, special accessory)

No.

5.5020 5.5048 5.5021 5.5047 5.5062 5.5022 5.5023 5.5013 5.5024 5.5034 5.5025 5.5027 5.5026

ROCUT® 160

No. 5.5020

ROCUT® 160 with cutter blade insert

dia. mm

Basic unit ROCUT 160 Set of clamping shells (1 set = 2 half shells) for Sizes 1 and 2

160 140 125 110

3,450 180 250 310

QRothenberger

No.

5.5030 5.5031 5.5032 5.5033

Description

Basic unit (160 mm dia.) for use with clamping shells 110 – 140 mm dia., without internal deburrer, with cutter bar shaft, automatic copying, and cutter blade insert (No. 5.5019).

NOLO

No. 5.5030

Plastic pipe cutting & chamfering tools HM cutter blade inserts

With automatic copying

For ROCUT® 110 and ROCUT® 160 No. 5.4960

No. 5.4961

Version, Description

No. 5.5029

No. 5.5019

NOLO

dia. mm

Cutter blade shaft with 7.5 110 automatic copying and HM cutter blade inserts Cutter blade shaft with 12.5 120 automatic copying and HM cutter blade inserts Spare HM cutter blade insert for 7.5 10 parting and chamfering 15° Spare HM cutter blade insert for 12.5 20 parting and chamfering 15°

No.

5.4960 5.4961 5.5029 5.5019

Cutter wheels For ROCUT® 110 and ROCUT® 160

No. 5.4950

Version, Description

No. 5.5074

No. 5.5054

No. 5.5053

dia. mm

Cutter wheel shaft with cutter wheel 5.5074. Spare cutter wheels (2 pcs.) Spare cutter wheels (3 pcs.) Spare cutter wheels (2 pcs.)

No.

16.0

130

5.4950

8.6 13.0 16.0

10 20 20

5.5053D 5.5054D 5.5074D

Accessories and individual parts No. 2.1652

For ROCUT® 110 and ROCUT® 160

No. 5.5018

No. 5.5017

Version, Description

Internal deburrer with blade insertable into handle of basic unit Cutter blade for internal deburrer Plastic carrying case for ROCUT 110850 Plastic carrying case for ROCUT 1601400

No.

150

5.5018

2.1652 5.5016 5.5017

QRothenberger

Orbital circular saw for plastic pipes ROCUT® UKS 160/355

Performance characteristics

High-performance orbital circular saw for fast, precise, perfectly aligned, and true-angled cutting of plastic pipes with 160 – 355 mm OD on the building site or in the workshop.

●

Powerful 1520 W motor with high cutting speed: Time-saving and efficient working

●

NOLO

TÜV-tested saw blade guard: Safe operation

Adjustable cutting depth with fine setting: Highly repeatable cuts

●

Suitable for PE, PP, and PVC pipes with a minimum wall thickness of 8 mm. Together with high cutting speeds, the optimised pipe centering by means of central clamping ensures efficient and safe pipe cutting operations.

●

High cutting speed: Efficient and rational working Central clamping Optimum pipe centering Wide, rubberised clamping and guide rollers: Right-angled cuts with no misalignment Adjustable cutting depth limit with fine setting: Highly repeatable sequential operations Safely protected saw blade: Safe working

●

NOLO

Central clamping Optimum pipe centering

●

Orbital circular saw for cutting plastic pipes with diameters of 160 - 355 mm, for PE, PP, and PVC pipes with a minimum wall thikkness of 8 mm. Time-saving through efficient working procedure, drive motor 230 V; 50/60 Hz; 1520 W. kg

ROCUT UKS 160/355, complete with 15.4 HM saw blade (No. 5.5505), without transport box Spare HM saw blade 180 x 30 mm 0.6 with spacer Transport box 700 x 350 x 500 mm 17.5

NOLO

No. 5.5505

ROCUT® UKS 160/355

Description, Version

No. 5.5655

Wide, rubberised clamping and guide rollers: Right-angled cuts with no misalignment

PRODUCT SERVICE

QRothenberger

No.

5.5620 5.5505 5.5655

Six rubberised clamping & guide rollers ensure right-angled cuts with no misalignment.

Secure clamping and optimum pipe centering are guaranteed by the central, trapezoidal clamping device.

ROWELD® heating elements ROWELD® HE heating elements Quick-exchange system for heating plates

Heating elements for butt welding of PE, PP, PVDF, and PB pipes and fittings with diameters of 20 – 250 mm. Plastic pipe heating elements for free-handed working or workbench assembly using table-mounting clamp. Circular version. Complete with On/Off switch and mains pilot lamp, signal lamp for heating intervals, and overheat protection. Optimum temperature distribution over the entire working area.

Performance characteristics ●

●

Power watts

Heating plate dia. mm

Control Version

500 800 1,500

120/45° 200° 300°

electronic electronic electronic

1.80 3.25 5.35

Heating element with high-quality anti stick coating: Long service life and according to DVS regulations Electronic temperature control & monitoring, and temperature setting is secured against inadvertent changing: Temperature control according to DVS, CEN, and ISO for processing safety Quick-exchange system for heating plates: Saves time and costs

230 V110/115 V 50/60 Hz 50/60 Hz

Accessories

5.5518 5.5316 5.5317

Table mounting clamp Carrying case for 200 mm dia. heating element Carrying case for 300 mm dia. heating element

5.5517 5.5851 5.5854

No.

0.45 2.80 5.90

5.5524 5.5525 5.5528

ROWELD® P 63 S-5 sword Ergonomic and light socket welding unit for use with heating spigots and heating bushes for diameters of 20 – 63 mm With three simultaneously usable combinations for welding sockets, pipes, and fittings up to 63 mm dia. Complete with temperature selector switch and mains pilot lamp, signal lamp for heating intervals, and automatic overheat protection. Holder for table mounting clamp.

Performance characteristics ●

●

3 holes for mounting heating spigots and heating bushes: High flexibility and combination options for every-day use Unit has an integrated floor stand: Cannot be lost, and is always available when needed Electronic temperature control and monitoring: Temperature control according to DVS, CEN, and ISO for safe operation Integrated ergonomic handle: Light and handy for fatigue-free working

Type

P 63 S-5 P 63 S-5

Power Watts

800 800

dia.

Control Version

230 V 50/60 Hz

20-63 mm thermostatic 1.78 20-63 mm electronic 1.78

Description, Version

Thermostatically controlled, 230 V with 20-25-32 mm Thermostatically controlled, 230 V with 20-25-32-40-50-63 mm Ellectronically controlled, 230 V with 20-25-32 mm Ellectronically controlled, 230 V with 20-25-32-40-50-63 mm

No. 230 V

7.2

5.3892

8.1

5.3893

7.2

5.3890

8.1

5.3891

QRothenberger

5.3897 5.3896

No. 110 V

5.3894

ROWELD® heating elements

ROWELD® P 125 Socket welding unit for use with heating spigots and heating bushes for diameters of 16 – 125 mm, plus adapter plates for butt welding. With three simultaneously usable welding combinations for freehanded working or workbench assembly using table-mounting clamp Circular version. Complete with On/Off switch and mains pilot lamp, signal lamp for heating intervals, and overheat protection. Optimum temperature distribution over the entire working area.

Performance characteristics ●

●

Electronic temperature control & monitoring, and temperature setting is secured against inadvertent changing: Temperature control according to DVS, CEN, and ISO for safe operation Quick-exchange system for heating plates: Saves time and costs 4 holes for mounting heating spigots and heating bushes: High flexibility and combination options for every-day use

Type

Power Watts

P 125

1,300

16 – 125 mm

dia.

Control Version

230 V 50/60 Hz

electronic 3.10

5.5321

ROWELD® P 125 Set (Form A) In carrying case with socket welding unit (1,300 W), heating spigots & bushes, adapter plate (1 set = 2 plates), Allen key SW 5, socket-head screws, socket pin, table mounting clamp, and floor stand. Performance characteristics ●

With high-quality anti stick coating: Long service life and according to DVS regulations

Working range mm dia.

Control Version

63, 75, 90, 110, 125 electronic

QRothenberger

230 V kg

50/60 Hz

17.05

5.5546

ROWELD® heating elements Heating spigots & sockets (Form A) P 63 – 3 Performance characteristics ●

With high-quality anti stick coating: Long service life and according to DVS regulations

Description

20 25 32

0.08 0.10 0.17

No.

Description

5.3511 5.3512 5.3513

40 50 63

0.26 0.37 0.60

No.

5.3514 5.3515 5.3516

Heating spigots & sockets (Form A) P 63 – 2 and P 125 Performance characteristics ●

With high-quality anti stick coating: Long service life and according to DVS regulations

Description

16 17 18 19 20 25 32

No. 5.5549

0.06 0.06 0.08 0.08 0.08 0.10 0.17

No.

5.5585 5,5586 5.5587 5.5588 5.5589 5.5590 5.5591

Description

40 50 63 75 90 110 125

0.26 0.37 0.60 0.89 1.33 2.075 2.33

No.

5.5592 5.5593 5.5594 5.5595 5.5596 5.5597 5.5598

No. 5.3507

No. 5.5536

No. 8.1957

No. 5.3506

Accessories P 63 - 3 and P 125

No. 5.5539

Description

No. 5.3505/5.5555

Adapter plate for butt welding ROWELD P 125 dia. 160 mm, (1 set = 2 plates.) Anti stick coating Table mounting clamp for P 63-3 Table mounting clamp for P 125 Floor stand for ROWELD P 63-3 Floor stand for ROWELD P 125 Allen key SW 6 for P 63-3 Allen key SW 6 for P 125 Socket pin for heating spigot of P 63-3 and P 125 Allen key SW 5, M 6 x 40 for heating spigots, heating sockets, and adapter plate for P 125 Carrying case for ROWELD P 63-3 Set Carrying case for ROWELD P 125 Set

1.15

No.

5.5536

0.49 5.3506 0.45 5.5524 0.25 5.3507 0.44 5.5539 0.02 32.1216 0.02 32.1215 0.01 5.5549 0.01 8.1957 3.25 4.70

QRothenberger

5.3505 5.5555

Plastic pipe welding machines ROWELD® P 110

Light, compact plastic pipe welding machine (basic machine 110 mm dia., 8.5 kg; overall length 450 mm), particularly suited for installation work and in emergencies – also in pipe networks. By adjusting the basic clamping element angles on both sides (15° each side), segmented bends can be produced. Wide range of accessories for all applications.

Plastic pipe welding machine For butt welding of pipes and fittings of PE, PP, PB, and PVDF dia. 20 – 90 mm dia. 20 – 110 mm

SDR 41 – SDR 7.25 SDR 41 – SDR 11

Trimmer ●

Axial adjustment device: For adaptation when making segmented bends

●

Mechanical stop adjustable from both sides: Single and two-handed cutting possible Reducer clamp inserts Wide aluminium reducer clamp inserts (20 – 90 mm dia.) for pipes & pipe joints: For secure hold and axial pipe alignment

●

Main Clamps ●

Angles of the wide basic clamping elements adjustable on both sides (15° each): Segmented bends can be produced

●

Narrow basic clamping elements can also be used Prerequisite for joining pipes & fittings

Heating element ●

High-quality anti stick coating Long service life and according to DVS regulations

●

Electronically controlled heating element Also intended for welding segmented bends, temperature adjustment and temperature control according to DVS, CEN, and ISO Basic machine

By adjusting the basic clamping element angles on both sides (15° each side), segmented bends can be produced

●

Hardened, chrome-plated guide shafts: Completely tortion resistant

●

Clear force scale: Precise force adjustment

Joints between fittings and pipes with narrow and wide clamping element

ROWELD® P 110 Plastic pipe welding machine for diameters of 40 – 110 mm Complete machine consists of: Basic machine with table-mounting brackets, manual milling unit, electronically controlled heating element, basic clamping shell set R/R (110 mm dia.), and main clamps R/F, left (110 mm dia.), reducer clamping inserts R/R and R/F for 40 – 90 mm dia., assembly tools, table mounting clamp, and transport box.

Description

ROWELD P 110, complete

Working range mm

Temperature control

40, 50, 56, 63, 75, 90, 110

electronic

43.0

QRothenberger

230 V 110/115 V 50/60 Hz 50/60 Hz

5.5844

5.5924

Plastic pipe welding machines ROWELD速 P 110 basic machine Version

ROWELD P 110 basic machine with clamp for table mounting

No.

6.8

5.5787

Main Clamp shells 110 mm Description

for pipe/pipe joints (1 set = 2 clamps.) for pipe/fitting joints, left, 1 clamp for pipe/fitting joints, right, 1 clamp

No.

2.5 1.0 1.0

5.5807 5.5808 5.5809

No. 5.5808

No. 5.5807

Reducer clamping inserts for pipe/pipe Each set consists of 4 aluminium half-shells. dia. mm

20 25 32 40 50

1.9 1.9 1.8 1.7 1.7

No.

dia. mm

5.5318 5.5126 5.5125 5.5124 5.5123

56 63 75 90

1.6 1.4 1.6 1.1

No.

5.5122 5.5121 5.5120 5.5119 Reducer clamping inserts for pipe/pipe

Reducer clamping inserts for pipe/fitting Each set consists of 2 metal half-shells. dia. mm

20 25 32 40 50

0.6 0.6 0.5 0.5 0.5

No.

dia. mm

5.5319 5.5134 5.5133 5.5132 5.5131

56 63 75 90

0.5 0.5 0.4 0.3

No.

5.5130 5.5129 5.5128 5.5127

Reducer clamping inserts for pipe/fitting

Manual milling unit Version

with machine holder Replacement cutters (1 set = 2 blades)

1.90 0.05

No.

5.5826 5.5152

No. 5.5826

Heating element With anti stick coating, 180 x 130 mm, 800 W. Description

electronically controlled Table mounting clamp

230 V 50/60 Hz

110/115 V 50/60 Hz

2.6 0.7

5.5324 5.5524

5.5918 5.5524

No. 5.5324

Flange adaptor For centered welding of welding necks. Description

Four-shell clamping disc

1.5

No.

5.5199

Special accessory No. 5.5199

Accessories Description

Allen key SW 6 Allen key SW 8

0.03 0.05

No.

32.1216 32.1218

Description

Sheet steel transport box 540 x 345 x 355 mm

14.20

QRothenberger

No.

5.5832

Plastic pipe welding machines Extremely mobile, compact plastic pipe welding machine of the new generation, for use on building sites and in the workshop. Numerous application possibilities, especially suited for sanitary installations, laying drains & water pipes, roof drainage systems, and chimney reconditioning. The revolutionary angled-bed design with 40% higher strength, and the optimised force distribution during cutting, matching, and joining guarantee a welded seam of previously unknown quality and reliability in this performance class.

ROWELD® P 160 SANILINE Plastic sanitary pipe welding machine For butt welding of PE, PP, PB, and PVDF pipes and fittings, especially suitable for 45° branches and tight elbows. dia. 40 – 110 mm dia. 40 – 140 mm dia. 40 – 160 mm

SDR 41 – 7.25 SDR 41 – 11 SDR 41 – 17.6

●

New universal clamping tools with quick-release coupling ●

●

Contact protection: Protects the operator from burns, and the heating element coating from damage during transport

Safety milling unit:

Non-slip reducer clamp inserts 40 – 140 mm dia. with clamping force adjustment: For safe clamping of pipes, fittings, and tight 45° branches and 90° elbows Multiple clamping possibilities: All typical fittings used in sanitary installations can be clamped

●

Safety circuit, and automatic locking in the working position: Protected against unintentional starting and movement, reduces the risk of injury.

●

Mechanical stop adjustable from both sides: Single and two-side cutting possible

●

Trimmer adapter: For milling 45° branches in a working range of 40 – 75 mm dia.

Basic machine ●

Direct force transfer, and clear force adjusting scale: Precise force adjustment

●

Smooth-running machine carriage: Minimum drag forces

●

Revolutionary angled-bed design: 40% higher strength with simultaneously optimised force distribution

Heating element High-quality anti stick coating Long service life and according to DVS regulations

●

NOLO

ROWELD® P 160 SANILINE Plastic pipe welding machine for diameters of 40 – 160 mm Complete machine consists of: Basic machine with electric milling unit, milling adapter for 45° branches, electronically controlled heating element with contact and transport protection, basic 160 mm dia. clamping shell set (left & right), 160 mm dia. pipe supports, reducer inserts and supports for 40, 50, 63, 75, 90, 110, and 125 mm dia. in a sheet steel case, assembly tools, mobile working and transport frame. Description version

ROWELD P 160 SANILINE complete

Working range mm

Temperature control

dia. - 40 - 50 - 63 - 75 90 - 110 - 125 - 160

electronic

QRothenberger

230 V 50/60 Hz

110/115 V 50/60 Hz

57.4

5.4000

5.4001

Plastic pipe welding machines ROWELD® P 160 SANILINE basic machine Basic machine consists of: Trimmer (500 W), heating element (800 W) with contact protection, basic set of 160 mm dia. clamping shells, pipe supports 160 mm dia.. Description version

230 V 110/115 V 50/60 Hz 50/60 Hz

ROWELD® P 160 SANILINE Basic machine

34.4

5.4005

ROWELD® P 160 SANILINE basic machine (No. 5.4005)

5.4006

Reducer clamping inserts Each set consists of: Reducer inserts (4 half-shells), pipe supports.

No.

40 50 56 63 75

1.60 1.59 1.59 1.57 1.57

Reducer clamping inserts (No. 5.4083 – 5.4091)

Nominal dimensions kg

5.4083 5.4084 5.4085 5.4086 5.4087

90 110 125 140

1.55 1.62 1.47 1.43

5.4088 5.4089 5.4090 5.4091

Trimmer adapter for 45° branches, 40 – 75 mm dia. (No. 5.4040)

Trimmer adapter For milling 45° branches, replaceable cutters. Description, Version

Trimmer adapter for 40 – 75 mm dia.

No.

0.63

5.4040

Basic clamping set For outer clamping position, especially for welding pressure pipes, consisting of 2 main clamps, left and right. Description, Version

Basic clamping shell set 160 mm dia.

No.

5.3

5.4082

ROWELD® P 160 SANILINE conversion kit

Set consisting of: Basic 160 mm dia. clamping shell set, left and right (No. 5.4082), plus two reducer inserts (left and right) for diameters of 40, 50, 63, 75, 90, 110, and 125 mm.

Product features Conversion of existing ROWELD® P 160 SANILINE to the new universal clamping tools. Description,

Conversion kit

Working range dia. mm

40, 50, 63, 75, 90 110, 125, and 160

Basic clamping shell set for outer clamping position (special accessory) (No. 5-4082)

kg 11.15

No. 5.4080

Spare parts and accessories Description, Version

Mounting and transport sub-frame Sheet steel case for reducer inserts Open-ended spanner (17 AF) DIN 894 Trimmer cutter 75 mm (set = 2 blades) Cutters 35 mm for milling adapter Replacement heating plate Trimmer cutter, carbide 75 mm (set = 2 blades)

No.

11.30 2.32 0.05 0.06 0.01 1.92 0.06

5.4015 5.4020 31.0411 5.5685 5.5686 5.4048 5.5684

QRothenberger

Plastic pipe welding machines ROWELD® P 250 A2

Mobile, compact plastic welding machine for use on building sites and in workshops. Particularly suitable for sanitary installations, drain pipe laying, and chimney reconditioning with PVDF liners.

Plastic pipe welding machine For butt welding of PE, PP, PB, and PVDF pipes and fittings dia. 40 - 110 mm dia. 40 - 125 mm dia. 40 - 200 mm dia. 40 - 225 mm dia. 40 - 250 mm

●

SDR 41 - SDR 7,25 SDR 41 - SDR 11 SDR 41 - SDR 17,666 SDR 41 - SDR 26 SDR 41 - SDR 32,25

●

Electric, high-torque milling unit (450 W) locks into place in the working position: Protects against unintentional starting and movement

●

Mechanical stop adjustable from both sides Single and two-side cutting possible

Heating element (1,500 W) with high-quality anti stick coating: Long service life and according to DVS regulations

●

Direct force transfer: Precise welding force adjustment on the clear force scale

●

Protective cover of transport box serves as machine base Firm working table always available ●

●

Rugged basic set of 250 mm dia. clamping shells with reducer inserts for 180 – 225 mm dia. plus pipe supports, and 160 mm dia. shells with reducer inserts for 40 – 140 mm dia. plus pipe supports: Safe and torsion-resistant transfer of welding forces

Machine carriage runs on ball linings and hardened, chrome-plated guide shafts: Torsion-resistant for minimum drag pressure and minimum power transfer loss

ROWELD® P 250 A2 Plastic pipe welding machine for diameters of – 250 mm

Complete machine consists of: Basic unit with electrical milling device, holder for heating element, electronically-controlled heating elements with contact protection, basic 160 and 250 mm dia. clamping shells plus 160 and 250 mm dia. support fork inserts, reducer inserts for dia. 40 – 140 mm and dia. 180 – 225 mm, assembly tools, sheet steel transport box 800 x 520 x 765 mm (L x W x H), and sheet steel case for reducer & support inserts. No. 5.5795

Description

ROWELD P 250 A 2, complete

Working range mm

Temperature control

40, 50, 56, 63, 75, 90, 110 126, 160, 180, 200, 225, 250

electronic

QRothenberger

230 V 50/60 Hz

110/115 V 50/60 Hz

127.0

5.5795

5.5796

Plastic pipe welding machines ROWELDÂŽ P 250 A2 basic machine With electric milling unit (450 W) and heating element holder, pressure device, transport box cover (No. 5.5728). Description version

230 V110/115 V

ROWELD P 250 A2 basic machine

50/60 Hz

36.4

5.5768

5.5738

No. 5.5768

Main clamp sets Each set consists of: 2 main clamps and 2 support forks No. 5.5717

dia. mm

160

7.25

No.

5.5742

dia. mm

250

10.10

No. 5.5742

No.

5.5717

Reducer clamp inserts Each set consists of: Pipe clamping inserts (4 metal half-shells) and support fork inserts (2 metal half-shells) for basic clamping shell set (No. 5.5742). dia. mm

32 40 50 56 63 75

No.

1.89 1.89 1.81 1.83 1.75 1.68

5.5753 5.5752 5.5751 5.5750 5.5749 5.5748

dia. mm

90 110 114 125 140

No.

1.50 1.26 1.20 1.06 0.80

5.5747 5.5746 5.5745 5.5743 5.5743

For basic clamping shell set (No. 5.5717) dia. mm

180 200

2.46 2.03

No.

5.5721 5.5718

dia. mm

225

1.41

No.

5.5719

Basic clamping tools For all pipe diameters, especially suitable for welding 45Â° branches.

dia. mm

left 40 50 56 63 75 90 110 125 140

1.90 2.14 2.18 2.10 2.50 2.49 2.46 2.64 3.36

No.

5.5288 5.5287 5.5286 5.5285 5.5284 5.5283 5.5282 5.5281 5.5280

dia. mm

right 40 50 56 63 75 90 110 125 140

No.

1.90 2.14 2.18 2.10 2.50 2.49 2.46 2.64 3.36

5.5198 5.5197 5.5196 5.5195 5.5194 5.5193 5.5192 5.5191 5.5190

230 V 50/60 Hz

110 V 50/60 Hz

5.35

5.5317

5.5854

Basic clamping tools (special accessories)

Heating element Anti stick coating, 300 mm dia., 1,500 W Description version

electronically controlled

No. 5.5317

Accessories Description

Replacement cutter (1 set = 2 blades) Allen key SW 8

No.

0.10 0.02

5.5163 32.1218

Description

Transport box, red protective cover Sheet steel case

No.

25.00 2.82

5.5759 5.4020

QRothenberger

Plastic pipe welding machines ROWELD® P 315 W 3 digital

Supplied complete as follows: • Basic machine with main clamps 315 mm mounted left and right on Plastic pipe welding machine cross blocks For butt fusion welding of • Built-in electric 220/400/V/400W hydraulic unit • Electric 750 W trimmer with geared motor PE-, PP- and PVDF- Ø 90 – 315 mm • Heating plate holder with electronically regulated control pipes and fittings all SDR series • Integrated 400V/3000W heating element, anti-stick coated, electronic control enables infinitely variable adjustment The ROWELD P315 W 3 digital is a compact butt fusion welding machine • Clamping insert 90, 110, 125, 140, 160, 180, 225, 250, and 280 mm. especially designed for use in workshops. • Machine base with drawer • Transport case • Fitting tools available ●

High torque trimmer with geared motor

Also available for inch dimensions and special sizes!

●

Electronically regulated heating plate with high quality anti-stick coating

Stable, strong machine base with precision twin linear guides. Lateral adjustment of main clamps allows dual-sided axial alignment of pipes

●

Easily accessible hydraulic unit with pressure regulator to prevent pressure drop during welding ●

Clearly laid out control panel for all electrical and hydraulic controls and adjustment functions, control lever for rapid starting, shutting down and maintaining pressure

Clamping tools • Main pipe clamps for 315 mm (right and left) both swivel up to 22.5°, with positive settings for fabrication of segmented bends – 0° can be set on both sides

ROWELD® P 315 W 3 digital High performance butt fusion welding machine for one-off and production work in the workshop. All-round machine suited to pipeto-pipe, pipe-to-fittings welding, pre-fabrication of flanges, segmented bends and T-pieces. The ROWELD P 315 W 2 can be fitted with a data recorder to document and evaluate the welding procedure. Description

Capacity mm

315 ROWELD P 315 W 3 Basic without adaptor clamping inserts (4.2 kW) 90 – 315 ROWELD P 315 W 3 complete with adaptor clamping inserts (90, 110, 125, 140, 160, 180, 200, 225, 250, 280)

QRothenberger

400 V 50 Hz

385.0

5.5200

523.0

5.4800

Plastic pipe welding machines Main Clamps

5.5869

5.5868

5.5879 (accessory)

5.5870

Ø 315 mm on guide blocks, including bolts. Description

For pipe-to-pipe joints (left) For pipe-to-pipe joints (right) For pipe-to-fitting joints (left) For pipe-to-fitting joints (right) Pipe support for clamps

1 piece 1 piece 1 piece 1 piece 1 piece

No.

25.0 25.0 28.1 28.1 9.0

5.5869 5.5868 5.5879 5.5870 5.5853

Adaptor Clamping Inserts (Pipe-to-Pipe)

Adaptor clamping inserts (pipe-to-pipe)

4 wide aluminium, semi-circular segments per set. mm

No.

90 110 125 140 160

8.80 9.36 9.56 10.40 11.36

5.5300 5.5301 5.5306 5.5308 5.5310

180 200 225 250 280

11.56 11.56 17.12 14.36 9.60

5.5314 5.5325 5.5326 5.5327 5.5328

Adaptor clamping inserts (pipe-to-fitting) (accessory)

Adaptor Clamping Inserts (Pipe-to-Fitting) 2 narrow semi-circular segments per set, fully interchangeable to the right or left. mm

No.

90 110 125 140 160

3.30 3.11 3.00 2.89 2.72

5.5271 5.5270 5.5269 5.5268 5.5267

180 200 225 250 280

2.53 2.24 1.94 1.60 1.08

5.5266 5.5265 5.5264 5.5263 5.5262 Flange Adaptor (accessory) Fast, trouble-free clamping of adaptor on to basic unit with guide slider • Easy axial alignment of pipe ends

•

Flange Adaptor For precise welding of flanges. Description

Flange adaptor with guide slides

No.

22.7

5.5880 5.5880

T-Piece Clamp For producing 90° T-pieces with equal branch sizes. Description

Complete clamping arrangement on guide blocks with a full set of adaptor inserts for 90 - 225 mm

No.

118.0

5.5227

T-Piece Clamping Facility (accessory) • Optional accessory for producing 90° T-pieces (with equal branches) in two welds for 90 - 250 mm pipes, in all nominal pressure settings • 3 part clamp with adaptor inserts from 90 - 225 mm (6 segments per set) which fit inside each other with fixing bolts

Spares and Accessories Description

5.5227

Anti-stick coated heating plate 3000 W 8.80 Trimmer blades (1 set = 2 blades) 0.20 Pressure guide rail (dovetail), 1 pcs. 0.45 SW 6 allen key 0.07 Ratchet ring spanner 19 x 22 0.40 Transport case 1250 x 900 x 1635 mm (L x W x H) 135.00

No.

5.5871 5.5203 5.5857 32.1516 7.0274 5.5220

QRothenberger

Plastic pipe welding machines ROWELD® P 500 W 2 and P 630 W 2 Plastic pipe welding machine Workshop welding machine with swivelling clamps for producing pipe bends on every side up to 22.5°. Serial production of segments possible. For plastic pipe welding of PE and PP piping

Ø 315 – 500 mm (P 500 W 2) Ø 315 – 630 mm (P 630 W 2) all SDR series

●

High torque trimmer with geared motor, with hydraulic positioning

Supplied complete as follows: • Basic machine with main clamps, 500 mm or 630 mm, mounted left and right on cross blocks • Built-in electric 220/400V/2250W hydraulic unit • Electric 400V/1100 W trimmer with geared motor • Heating plate holder with electronically regulated control • Integrated 400V/8000W heating element, anti-stick coated, electronic control enables infinitely variable adjustment • Clamping insert 315 mm, 355 mm, 400 mm, 450 mm • Machine base with drawer • Transport case • Fitting tools available Also available for inch dimensions and special sizes!

● ●

●

Main clamps, closed hydraulically

Stable, strong machine base with precision twin linear guides Lateral adjustment of main clamps allows dual-sided axial alignment of pipes

●

Electronically regulated heating plate with high quality anti-stick coating

●

Clearly laid out control panel for all electrical and hydraulic controls and adjustment functions, control lever for rapid starting, shutting down and maintaining pressure

Easily accessible hydraulic unit with pressure regulator to prevent pressure drop during welding

ROWELD® P 500 W 2 High performance plastic pipe welding machine for PE and PP pipes of Ø 315 – 500 mm. Description

ROWELD P 500 W 2 Basic ROWELD P 500 W 2 complete

Capacity mm

500 315 – 500

No.

5.5450 5.5425

ROWELD® P 630 W 2 High performance plastic pipe welding machine for PE and PP pipes of Ø 315 – 630 mm. Description

ROWELD P 630 W 2 Basic ROWELD P 630 W 2 complete

QRothenberger

Capacity mm

630 315 – 630

No.

5.4200 5.4215

Plastic pipe welding machines ROWELD® P 500 W 2 Main Clamps on guide blocks, including bolts. Description

For fittings mounted right on cross blocks 500 mm For fittings mounted left on cross blocks 500 mm

No.

5.5460 5.5489

ROWELD® P 630 W 2 Main Clamps on guide blocks, including bolts. Description

For fittings mounted right on cross blocks 630 mm For fittings mounted left on cross blocks 630 mm

No.

5.4221 5.4222

ROWELD® P 630 W 2 Adaptor Clamping Inserts For fittings, 2 narrow semi-circular segments per set. Description

No.

Fitting 315 mm Fitting 355 mm Fitting 400 mm Fitting 450 mm

5.4231 5.4232 5.4233 5.4234

ROWELD® P 500 W 2 Flange Adaptor

Flange Adaptor (accessory) • Fast, troublefree clamping of adaptor on to basic unit with guide slider • Easy axial alignment of pipe ends

For precise welding of flanges. Description

Flange adaptor with guide slides

No.

5.5465

ROWELD® P 630 W 2 Flange Adaptor For precise welding of flanges. Description

Flange adaptor with guide slides

No.

5.4235

ROWELD® P 500 W 2 T-Piece Clamp

T-Piece Clamping Facility (accessory) • Optional accessory for producing 90° T-pieces (with equal branches) in two welds for 200 - 400 mm pipes, in all nominal pressure settings • 3 part clamp with adaptor inserts from 200 - 400 mm (6 segments per set) which fit inside each other with fixing bolts

For producing 90° T-pieces with equal branch sizes. Description

Complete set for pipe sizes of 200 – 400 mm

No.

5.5426

ROWELD® P 630 W 2 T-Piece Clamp For producing 90° T-pieces with equal branch sizes. Description

Complete set for pipe sizes of 315 – 500 mm

No.

5.4224

ROWELD® P 630 W 2 Spare Parts Accessories Description

Pipe support for short fittings Y-piece for pipe sizes 315 mm – 500 mm

No.

5.4223 5.4225

QRothenberger

Plastic pipe welding machines ROWELD® P 160 B Plastic pipe welding machine For butt fusion welding of PE, PP and PB pipes and fittings

Small and compact butt fusion pipe welding machine for use in trenches, on site and in the workshop. Ideal for laying of gas pipelines. A data recorder can be fitted to the ROWELD P 160 B for evaluating and documenting the welding parameters. The machine can also be factory upgraded for CNC operation.

Ø 40 – 160 mm all pressure stages and SDR series Heating Plate • Electronically regulated; temperature adjustment and monitoring in compliance with DVS, CEN, ISO; 800 Watt • High-quality anti-stick with long life coating • Time and cost savings thanks to heating plate quick-change system • On/off switch with control lamps, control lamp for heating intervals, overheat protection, temperature regulation to prevent unintentional resetting • VDE-approved heating plate • Standard connection for data recorder

Hydraulic Unit • Compact, dirt-proof 550 W electro-hydraulic unit • Large, easy to read fine scale pressure gauge with vibration free needle (0 - 160 bar, 0 - 2300 psi) • Two independent pressure controls for trimming and jointing pressures • Separate pressure discharge for pressure reduction during the heating phase; prevents unintentional opening of the machine • Stable pressure level maintained, even when the hydraulic pump is switched off • Unit can be prepared for connection of a data recorder at the factory

Adaptor Clamping Inserts • Wide aluminium inserts for pipe-to-pipe joints • Bevelled aluminium inserts for pipe-to-fitting joints

●

Trimmer • High-torque, electric drive, 700 Watt, optimised cutting speed, safety switch • Compact, enclosed aluminium trimmer housing with locking mechanism • Firm mounting of the trimmer discs absorbs trimming pressure and ensures parallel pipe ends, external chip discharge

Excellent: 3rd clamp can be relocated

Basic Unit • Dual, twin pipe clamps for a secure grip and easy axial/radial alignment of pipes, parallel hydraulic cylinders • Rigid construction guarantees accurate parallel pipe ends • Hydraulic system with hardened stainless steel guide rails • Low drag linear bearings in the piston • The 3rd basic clamp may be relocated and fixed again for welding fittings without resetting or a loss of stability

Also available for inch dimensions and special sizes!

ROWELD® P 160 B High performance plastic pipe welding machine 40 - 160 mm Ø, supplied complete as follows: Basic unit with 4 main clamp sets ( 160 mm Ø ), tubular steel skid frame, hydraulic unit and 2 high pressure hoses (4 m, with quick action couplings), two complete sets of adaptor clamping inserts for 40 - 140 mm Ø ( pipe-to-pipe and pipe-to-fitting ), electric trimming unit, electronically regulated heating plate, carrying frame for the trimmer and heating plate, fitting tools and transport case. Description

ROWELD P 160 B complete ROWELD P 160 B Basic unit without adaptor clamping inserts

QRothenberger

Capacity mm

230 V

110/115 V

50 Hz

40, 50, 63, 75, 90, 110, 125, 140, 160 160

152.0 135.0

5.5250 5.5818

5.5290 5.5838

Plastic pipe welding machines ROWELD® P 160 B Basic Unit Complete with 4 x 160 mm Ø main clamps, spacer blocks and steel frame. Description

ROWELD P 160 B Basic unit Top clamp for tight radius bends 160 mm Ø

No.

30.0 0.8

5.5252 5.5488

Adaptor Clamping Inserts (Pipe-to-Pipe) 5.5488 Top clamp

Each set consists of 6 wide aluminium semi-circular segments. mm

No.

40 50 63 75

1.0 1.1 1.1 1.0

5.5274 5.5261 5.5259 5.5258

90 110 125 140

1.0 1.1 1.1 0.8

5.5257 5.5256 5.5255 5.5254

Adaptor Clamping Insert Set Pipe-to-Fitting.

Adaptor Clamping Inserts (Pipe-to-Fitting) Each set consists of 2 bevelled aluminium semi-circular segments.

Adaptor Clamping Insert Set Pipe-to-Pipe

No.

40 50 63 75

1.3 1.3 1.1

5.5294 5.5293 5.5292 5.5291

90 110 125 140

1.1 1.0 1.0 0.6

5.5278 5.5277 5.5276 5.5275

5.5115

Hydraulic Unit Description

230 V

110/115 V

50 Hz

31.0 2.7

5.5115 5.5493

5.5116 5.5493

5.5253

350 W hydraulic unit Hydraulic hoses with quick-action couplings (2 x 4 m hoses)

Electric Trimmer Description

700 W trimmer with safety switch Trimmer blades (1 set = 2 blades)

230 V

110/115 V

50 Hz

8.60 0.06

5.5253 5.5154

5.5243 5.5154

230 V

110/115 V

50/60 Hz

3.3 4.9

5.5346 5.5298

5.5279 5.5298

No.

4.2

5.5299

No.

0.30 0.06 53.00

7.0272 32.1515 5.5297

5.5493

5.5298

Heating Plate Anti-stick coated, 200 mm Ø, 800 W. Description

Electronically regulated heating plate Carrying frame for trimmer and heating plate

5.5346

Flange Adaptor For accurate welding and pre-fabrication. 5.5299 Flange adaptor (accessory)

Description

Flange adaptor

Accessories Description

SW 13 x 17 ratchet ring spanner SW 5 allen key Transport case 1180 x 760 x 650 mm

QRothenberger

Plastic pipe welding machines ROWELD® P 200 B

Small and compact heating element butt welding machine with a user friendly ergonomic angled-bed design and removable 4th clamping ring. With a new design of the basic clamping tools low own weight, and so ideal for use on construction sites, in trenches, pipe bridges and in workshops. The data recorder DATALINE can be fitted to the ROWELD P 200 B for storage the welding parameters.

Plastic pipe welding machine For butt fusion welding of PE, PP and PB pipes and fittings

Ø 63 – 200 mm all pressure stages and SDR series

● ●

Extendable with a protocol recording device: upgrade with ROWELD DATALINE at every time

●

Constant welding pressure also with a switched off hydraulic unit: unimpeachable safety during cooling time

●

Heating element with electronic temperature control: in according with the ISO, CEN and DVS standards High-quality anti stick coating: long service life

●

Removal 4th clamping ring: space-saving, if it is tight

●

● ●

Weight-reduced strong running trimmer: easy handling on construction site, professional trimming

Ergonomic angled-bed design: easy and fast handling

Weight-saving clamping tool design: easy and strong in use on construction site

Complete machine consists of: Basic unit with 4 main clamp set Ø 200 mm and high pressure hydraulic hoses with quick action couplings, Hydraulic unit, complete set of clamping inserts Ø 63 – 180 mm (pipe-to-pipe and pipe-to-fitting), electric trimmer and electronically regulated heating plate, carrying frame for the trimmer and heating plate, tools, manual with welding tables and transport case. Description

Capacity mm

ROWELD P 200 B complete

63, 75, 90, 110, 125, 140, 160, 180, 200143,0

ROWELD P 200 B Basic unit without adaptor clamping inserts

QRothenberger

200

230 V 50/60 Hz

5.5390 125,0

5.5391

Plastic pipe welding machines ROWELD® P 200 B Basic Unit Complete with main clamps Ø 200 mm and frame Description

ROWELD P 200 B Basic unit

No.

23,00

5.5392

Heating Plate With anti-stick coating, Ø 235 mm, 1.000 Watt Description kg

230 V 50/60 Hz

Electronically regulated heating plate

3,6

5.5396

Carrying frame for trimmer and heating plate

4,3

5.5289

Adaptor Clamping Inserts (Pipe-to-Pipe) Each set consists of 6 wide aluminium semicircular segments. Ø mm

63 75 90 110 125

1,6 1,7 1,6 1,7 1,5

No.

5.5259 5.5258 5.5257 5.5256 5.5255

Ø mm

140 160 180

1,2 2,2 1,8

No.

5.5254 5.5394 5.5393

Adaptor Clamping Inserts (Pipe-to-Fitting) Each set consists of 2 bevelled aluminium semicircular segments. Ø mm

63 75 90 110 125

0,6 0,6 0,6 0,6 0,5

No.

5.5292 5.5291 5.5278 5.5277 5.5276

Ø mm

140 160 180

0,5 0,5 0,5

No.

5.5275 5.5402 5.5401

Electric Trimmer Description

230 V 50/60 Hz.

trimmer with safety switch 630 Watt Trimmer blades (1 Set = 2 blades)

7,0 0,06

5.5395 5.5154

Accessories Description

SW 5 Allen key 0,03 Transport case 118 x 760 x 670 mm (L x W x H) 0,05

No.

32.1216 32.1218

QRothenberger

Plastic pipe welding machines ROWELD® P 250 B Plastic pipe welding machine For butt fusion welding of PE and PP and PB pipes and fittings

Compact butt fusion pipe welding machine for use in trenches, on site and in the workshop. Ideal for laying of gas pipelines. A data recorder can be fitted to the ROWELD P 250 B for evaluating and documenting the welding parameters. The machine can also be factory upgraded for CNC operation.

Ø 90 – 250 mm all pressure stages and SDR series

Trimmer • High-torque, electric drive, 650 Watt, optimised cutting speed, safety switch • Compact, enclosed aluminum trimmer housing with locking mechanism in the machine • Firm mounting for the trimmer discs absorbs trimming pressure and ensures parallel pipe ends, external chip discharge

Heating Plate • Electronically regulated; temperature adjustment and monitoring in compliance with DVS, CEN, ISO; 1500 Watt • High-quality anti-stick with long life coating • Time and cost savings due to heating plate quick-change system • On/off switch with control lamps, control lamp for heating intervals, overheat protection, temperature regulation prevents unintentional resetting • VDE-approved heating plate Adaptor Clamping Inserts • Wide aluminium inserts for pipe-to-pipe joints • Bevelled aluminium inserts for pipe-to-fitting joints

●

Excellent: 3rd clamp can be relocated

Also available for inch dimensions and special sizes!

ROWELD® P 250 B High performance plastic pipe welding machine 90 - 250 mm Ø, supplied complete as follows: Basic unit with 4 main clamp sets (250 mm Ø), tubular steel skid frame, hydraulic unit and 2 high pressure hoses (4 m, with quick action couplings), two complete sets of adaptor clamping inserts for 90 - 225 mm Ø (pipe-to-pipe and pipe-to-fitting), electric trimming unit, electronically regulated heating plate, carrying frame for the trimmer and heating plate, fitting tools and transport case. Description

ROWELD P 250 B complete ROWELD P 250 B Basic unit without adaptor clamping inserts

QRothenberger

Capacity mm

230 V

110/115 V

50 Hz

90, 110, 125, 140, 160,180, 200, 225, 250 250

273.0 220.0

5.5160 5.5819

5.5151

Plastic pipe welding machines ROWELD® P 250 B Basic Unit Complete with 4 x 250 mm Ø main clamps, spacer blocks and steel frame. Description

ROWELD P 250 B Basic unit Top clamp for tight radius bends 250 mm Ø

No.

62.0 1.9

5.5161 5.5486

Adaptor Clamping Inserts (Pipe-to-Pipe)

5.5486 Top clamp

Each set consists of 6 wide aluminium semi-circular segments. mm

No.

90 110 125 140

3.7 3.7 3.6 3.6

5.5175 5.5174 5.5173 5.5172

160 180 200 225

3.8 4.0 3.3 2.3

5.5171 5.5170 5.5169 5.5168

Adaptor Clamping Insert Set Pipe-to-Pipe

Adaptor Clamping Insert Set Pipe-to-Fitting

Adaptor Clamping Inserts (Pipe-to-Fitting) Each set consists of 2 bevelled aluminium semi-circular segments. mm

No.

90 110 125 140

3.6 3.6 3.5

5.5480 5.5479 5.5478 5.5477

160 180 200 225

3.2 3.0 2.9 1.6

5.5476 5.5475 5.5474 5.5473

5.5115

Hydraulic Unit Description

350 W hydraulic unit Hydraulic hose set

230 V

110/115 V

50 Hz

31.0 2.7

5.5115 5.5493

5.5116 5.5493

230 V

110/115 V

50 Hz

14.2 0.1

5.5162 5.5163

5.5159 5.5163

Electric Trimmer Description

650 W trimmer with safety switch Trimmer blades (1 set = 2 blades)

5.5162

5.5493

Heating Plate 5.5180

Anti-stick coated, 300 mm Ø, 1500 W. Description

Electronically regulated heating plate Carrying frame

230 V

110/115 V

50/60 Hz

5.4 10.6

5.5180 5.5167

5.5157 5.5167

No.

8.6

5.5166

No.

0.40 0.03 91.00

7.0274 32.1515 5.5182

Flange Adaptor For accurate welding and pre-fabrication. Description

Flange adaptor

Accessories Description

SW 19 x 22 ratchet ring spanner ISW 5 allen key Transport case 1500 x 980 x 780 mm (L x W x H)

5.5166 Flange adaptor (accessory)

QRothenberger

Plastic pipe welding machines Butt fusion pipe welding machine for use in trenches, on site and in the workshop. Ideal for laying of gas pipelines. A data recorder can be fitted to the ROWELD P 315 B for evaluating and documenting the welding parameters. The machine can also be factory upgraded for semi-automatic CNC operation.

ROWELD® P 315 B Plastic pipe welding machine For butt fusion welding of PE and PP and PB pipes and fittings

Ø 90 – 315 mm all pressure stages and SDR series

Trimmer • High-torque, electric drive, 650 Watt, optimised cutting speed, safety switch • Compact, enclosed aluminum trimmer housing with locking mechanism • Firm mounting for the trimmer discs absorbs trimming pressure ensuring parallel pipe ends, external chip discharge

●

Excellent: 3rd clamp can be relocated

Heating Plate • Electronically regulated; temperature adjustment and monitoring in compliance with DVS, CEN, ISO; 2500 Watt • Electronic temperature regulation via external control box with control lamp, control lamp for heating intervals, overheat protection, temperature regulation to prevent unintentional resetting, plug sockets for hydraulic unit and trimmer • High-quality anti-stick long life coating • Time and cost savings with heating plate quick-change system • VDE-approved heating plate • Standard connection for data recorder

Adaptor Clamping Inserts • Wide aluminium inserts for pipe-to-pipe joints • 250 mm Ø pipe-to-pipe clamping inserts also serve as an intermediate clamp to hold all 90 - 225 mm Ø clamping inserts for either pipe-to-pipe • Bevelled aluminium inserts for pipe-to-fitting joints

Hydraulic Unit • Compact, dirt-proof 550 W electro-hydraulic unit • Large, easy to read fine scale pressure gauge with vibration free needle (0 - 160 bar, 0 - 2300 psi) • Stable pressure level maintained, even when the hydraulic pump is switched off • Unit can be factory upgraded for connection to a data recorder

Also available for inch dimensions and special sizes!

ROWELD® P 315 B High performance plastic pipe welding machine 90 - 315 mm Ø, supplied complete as follows: Basic unit with 4 main clamp sets (315 mm Ø), tubular steel skid frame, hydraulic unit and 2 high pressure hoses (4 m, with quick action couplings), two complete sets of adaptor clamping inserts for 90 - 280 mm Ø (pipe-to-pipe and pipe-to-fitting), electric trimming unit, heating plate with coded plug, carrying frame for the trimmer and heating plate, fitting tools and transport case. Capacity mm

230 V

110/115 V

50 Hz

90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315 315

317.0 249.0

5.5445 5.5820

5.5429

Description

ROWELD P 315 B complete ROWELD P 315 B Basic unit without adaptor clamping inserts

QRothenberger

Plastic pipe welding machines ROWELD® P 315 B Basic Unit Complete with 4 x 315 mm Ø main clamps, spacer blocks and steel frame. Description

ROWELD P 315 B Basic unit Top clamp for tight radius bends 315 mm Ø

No.

68.0 3.0

5.5441 5.5491

Adaptor Clamping Inserts (Pipe-to-Pipe) Each set consists of 6 wide aluminium semi-circular segments. mm

No.

90 110 125 140 160

3.7 3.7 3.6 3.6 3.8

5.5175 5.5174 5.5173 5.5172 5.5171

180 200 225 250 280

4.0 3.3 2.3 4.6 3.9

5.5170 5.5169 5.5168 5.5444 5.5443

Pipe-to-pipe adapter clamping inserts act as an intermediate main clamp to accept all inserts for 90 - 225 mm for both pipe-to-pipe and pipe-to-fitting fusion.

5.5491 Top clamp

Adaptor Clamping Inserts (Pipe-to-Fitting)

Adaptor Clamping Insert Set Pipe-to-Pipe

Each set consists of 2 bevelled aluminium semi-circular segments. mm

No.

90 110 125 140 160

3.6 3.6 3.5 3.4 3.2

5.5480 5.5479 5.5478 5.5477 5.5476

180 200 225 250 280

3.0 2.9 1.6 3.3 2.8

5.5475 5.5474 5.5473 5.5472 5.5471

5.5115

Adaptor Clamping Insert Set Pipe-to-Fitting

Hydraulic Unit Description

350 W hydraulic unit Hydraulic hose set

230 V

110/115 V

50 Hz

31.0 2.7

5.5115 5.5493

5.5116 5.5493

Electric Trimmer Description

650 W trimmer with safety switch Trimmer blades (1 set = 2 blades)

230 V

110/115 V

50 Hz

23.0 0.2

5.5442 5.5446

5.5432 5.5446

5.5493

Heating Plate Anti-stick coated, 380 mm Ø, 2500 W. Description

Heating plate (for control box) Control box with electronic control Carrying frame

230 V

110/115 V

50 Hz

50/60 Hz

11.3 3.5

5.5398 5.5399

5.5856 5.5687

11.2

5.5438

Flange Adaptor

Control box with connections for trimmer and hydraulic unit

Heating plate with coded plug for control box

5.5447 Flange adaptor (accessory)

For accurate welding and pre-fabrication. Description

Flange Adaptor

No.

9.9

5.5447

No.

0.40 0.03 96.00

7.0274 32.1515 5.5449

Accessories Description

SW 19 x 22 ratchet ring spanner SW 5 allen key Transport case 1500 x 1000 x 1000 mm (L x W x H)

QRothenberger

Plastic pipe welding machines ROWELD® P 355 B Plastic pipe welding machine For butt fusion welding of PE and PP and PB pipes and fittings

Butt fusion pipe welding machine for use in trenches, on site and in the workshop. Ideal for laying gas pipelines. A data recorder can be fitted to the ROWELD P 355 B for evaluating and documenting the welding parameters. The machine can also be factory upgraded for semi-automatic CNC operation.

Ø 160 – 355 mm all standard pressure stages and SDR series

●

Excellent: 3rd clamp can be relocated

Heating Plate • Electronically regulated; temperature adjustment and monitoring in compliance with DVS, CEN, ISO; 2500 Watt • Electronic temperature regulation via external control box with control lamp, control lamp for heating intervals, overheat protection, temperature regulation to prevent unintentional resetting, plug sockets for hydraulic unit and trimmer • High-quality anti-stick long life coating • Time and cost savings thanks to heating plate quick-change system • VDE-approved heating plate • Standard connection for data recorder

Also available for inch dimensions and special sizes!

ROWELD® P 355 B High performance plastic pipe welding machine 160 - 355 mm Ø, supplied complete as follows: Basic unit with 4 main clamp sets (315 mm Ø), tubular steel skid frame, hydraulic unit and 2 high pressure hoses (4 m, with quick action couplings), two complete sets of adaptor clamping inserts for 160 - 355 mm Ø (pipe-to-pipe and pipe-to-fitting), electric trimming unit, heating plate with coded plug, carrying frame for the trimmer and heating plate, fitting tools and transport case. Description

ROWELD P 355 B complete ROWELD P 355 B Basic unit without adaptor clamping inserts

QRothenberger

230 V

Capacity mm

50 Hz

160, 180, 200, 225, 250, 280, 315, 355 355

325.0 257.0

5.5455 5.5440

Plastic pipe welding machines ROWELD® P 355 B Basic Unit Complete with 4 x 355 mm Ø main clamps, spacer blocks and steel frame and 355/315 mm and 355/250 mm adaptor clamping inserts. Description

ROWELD P 315 B Basic unit

No.

68.0

5.5456

Adaptor Clamping Inserts (Pipe-to-Pipe) Each set consists of 6 wide aluminium semi-circular segments (Ø315mm 8 segments). mm

No.

90 110 125 140 160 180

3.7 3.7 3.6 3.6 3.8 4.0

5.5175 5.5174 5.5173 5.5172 5.5171 5.5170

200 225 250 280 315

3.3 2.3 4.6 3.9 3.0

5.5169 5.5168 5.5444 5.5443 5.5437

Adaptor Clamping Inserts (Pipe-to-Fitting)

Adaptor Clamping Insert Set Pipe-to-Pipe

Each set consists of 2 bevelled aluminium semi-circular segments. mm

No.

90 110 125 140 160

3.6 3.6 3.5 3.4 3.2

5.5480 5.5479 5.5478 5.5477 5.5476

180 200 225 250 280

3.0 2.9 1.6 3.3 2.8

5.5475 5.5474 5.5473 5.5472 5.5471

5.5115 Adaptor Clamping Insert Set Pipe-to-Fitting

Hydraulic Unit 230 V

Description

350 W hydraulic unit Hydraulic hose set

50 Hz

31.0 2.7

5.5115 5.5493

5.5493

Electric Trimmer 230 V

Description

650 W trimmer with safety switch Trimmer blades (1 set = 2 blades)

50 Hz

30.6 0.2

5.5457 5.5203

Heating Plate Anti-stick coated, 380 mm Ø, 2500 W. 230 V

Description

Heating plate (for control box) Control box with electronic control Carrying frame

50 Hz

11.3 3.5

5.5398 5.5399

11.5

5.5459

Flange Adaptor

Control box with connections for trimmer and hydraulic unit.

Heating plate with coded plug for control box

5.5447 Flange adaptor (accessory)

For accurate welding and pre-fabrication. Description

Flange adaptor

No.

9.9

5.5447

No.

0.40 0.03 96.00

7.0274 32.1515 5.5449

Accessories Accessories

SW 19 x 22 ratchet ring spanner SW 5 allen key Transport case 1500 x 1000 x 1000 mm (L x W x H)

QRothenberger

Plastic pipe welding machines Butt fusion pipe welding machine for use in trenches, on site and in the workshop. A data recorder can be fitted to the ROWELD P 500 2 B for evaluating and documenting the welding parameters.

ROWELD® P 500 B 2 Plastic pipe welding machine For butt fusion welding of PE and PP pipes and fittings

Ø 200 – 500 mm all pressure stages and SDR series

Trimmer • High-torque, electric drive, 750 Watt, optimised cutting speed, safety switch • Compact, enclosed aluminium trimmer housing with locking mechanism • Firm mounting for the trimmer discs absorbs trimming pressure ensuring parallel pipe ends, external chip discharge

Hoist (accessory) • 450 W electrically operated hoist for speedy, effortless lifting of the trimmer and heating plate ●

Basic Unit • Dual, twin pipe clamps for a secure grip and easy axial/radial alignment of pipes, parallel hydraulic cylinders • Rigid construction guarantees accurate parallel pipe ends • Hydraulic system with hardened stainless steel guide rails • Low drag thanks to linear bearings in the piston • 45° pipe feed for easy insertion of the pipes • The 3rd basic clamp may be relocated and fixed again for welding fittings without resetting or a loss of stability

Excellent: 3rd clamp can be relocated

●

Special clamps available on request

Hydraulic Unit • Compact, dirt-proof 1100 W electro-hydraulic unit • Large, easy to read fine scale pressure gauge with vibration free needle (0 - 160 bar, 0 - 2300 psi) • Stable pressure level maintained, even when the hydraulic pump is switched off • Unit can be factory upgraded for connection of a data recorder

Heating Plate • Electronically regulated; temperature adjustment and monitoring in compliance with DVS, CEN, ISO; 4000 Watt • High-quality anti-stick long life coating • Time and cost savings thanks to heating plate quick-change system • On/off switch with mains control, control lamp for heating intervals, overheat protection, temperature regulation to prevent unintentional resetting • Standard connection for data recorder

Also available for inch dimensions and special sizes!

Adaptor Clamping Inserts • Wide aluminium inserts for pipe-to-pipe joints • Bevelled aluminium inserts for pipe-to-fitting joints

ROWELD® P 500 B 2 High performance plastic pipe welding machine 200 - 500 mm Ø, supplied complete as follows: Basic unit with 4 main clamp sets (500 mm Ø), hydraulic unit and 2 high pressure hoses (4 m, with quick action couplings), two complete sets of adaptor clamping inserts for 200 - 500 mm Ø (pipe-to-pipe and pipe-to-fitting ), electric trimming unit, electronically regulated heating plate, carrying frame for the trimmer and heating plate, fitting tools and transport case. Description

ROWELD P 500 B 2 complete ROWELD P 500 B 2 Basic unit without adaptor clamping inserts

QRothenberger

400 V

Capacity mm

50 Hz

200, 225, 250, 280, 315, 355, 400, 450, 500 500

861.0 617.0

5.3400 5.3415

Plastic pipe welding machines ROWELD® P 500 B 2 Basic Unit Complete with 4 x 500 mm Ø main clamps. Description

ROWELD P 500 B 2 Basic unit

No.

190.0

5.3401

Adaptor Clamping Inserts (Pipe-to-Pipe) Each set consists of 6 wide aluminium semi-circular segments. mm

No.

200 225 250 280

18.6 19.2 18.4 18.0

5.3437 5.3436 5.3435 5.3434

315 355 400 450

17.6 16.4 14.8 14.4

5.3433 5.3432 5.3431 5.3430

Adaptor Clamping Insert Set Pipe-to-Pipe

Adaptor Clamping Inserts (Pipe-to-Fitting) Each set consists of 2 bevelled aluminium semi-circular segments.

Adaptor Clamping Insert Set Pipe-to-Fitting

No.

200 225 250 280

15.6 15.2 14.0

5.3447 5.3446 5.3445 5.3444

315 355 400 450

14.0 12.8 11.2 10.4

5.3443 5.3442 5.3441 5.3440

Hydraulic Unit Description

1100 W hydraulic unit Hydraulic hose set

400 V kg

50 Hz

32.0 2.7

5.3309 5.5493

5.3309

5.3405

5.5493

5.3406

Electric Trimmer Description

750 W trimmer with safety switch Trimmer blades (1 set = 2 blades)

400 V kg

50 Hz

68.0 0.4

5.3405 5.5233

Heating Plate Anti-stick coated, 540 mm Ø, 4000 W. Description

Electronically regulated heating plate Carrying frame

400 V kg

50Hz

32.0 55.0

5.3406 5.3407

Optional Accessories Electric Hoist 450 W for lifting trimmer and heating plate. Description

400 V kg

50 Hz

120.0

5.3410

No.

5.3410

Electric hoist

Accessories Description

Flange adaptor 23.3 SW 24 x 27 ratchet ring spanner 0.50 SW 8 allen key 0.04 Transport case 2240 x 1300 x 1500 mm (L x W x H) 220.00

5.5236 7.0276 32.1518 5.3320

5.5236 Flange adaptor (accessory)

QRothenberger

Plastic pipe welding machines ROWELD® P 630 B 2 Plastic pipe welding machine

Butt fusion pipe welding machine for use in trenches, on site and in the workshop. A data recorder can be fitted to the ROWELD P 630 2 B for evaluating and documenting the welding parameters.

For butt fusion welding of PE and PP pipes and fittings

Ø 315 – 630 mm all pressure stages

Trimmer • High-torque, electric drive, 1100 Watt, optimised cutting speed, safety switch • Compact, enclosed aluminium trimmer housing with locking mechanism • Firm mounting for the trimmer discs absorbs trimming pressure and ensures parallel pipe ends, external chip discharge

Hoist (accessory) • 450 W electrically operated hoist for speedy, effortless lifting of the trimmer and heating plate

Basic Unit • Dual, twin pipe clamps for a secure grip and easy axial/radial alignment of pipes, parallel hydraulic cylinders • Rigid construction guarantees accurate parallel pipe ends • Hydraulic system with hardened stainless steel guide rails • Low drag linear bearings in the piston • 45° pipe feed for easy insertion of the pipes • The 3rd basic clamp may be relocated and fixed again for welding fittings without resetting or a loss of stability

●

Special clamps available on request.

Excellent: 3rd clamp can be relocated

Also available for inch dimensions and special sizes!

Heating Plate • Electronically regulated; temperature adjustment and monitoring in compliance with DVS, CEN, ISO; 8000 Watt • High-quality anti-stick long life coating • Time and cost savings with heating plate quick-change system • On/off switch with mains control, control lamp for heating intervals, overheat protection, temperature regulation to prevent unintentional resetting • Standard connection for data recorder Adaptor Clamping Inserts • Wide aluminium inserts for pipe-to-pipe joints • Bevelled aluminium inserts for pipe-to-fittings joints 315 - 450 mm Ø • 250 - 280 mm Ø pipe-to-pipe or pipe-to-fitting inserts from the P 500 B 2 can also be used to extend the lower working range of the P 630 B 2 (accessory)

ROWELD® P 630 B 2 High performance plastic pipe welding machine 315 - 630 mm Ø, supplied complete as follows: Basic unit with 4 main clamp sets (630 mm Ø), hydraulic unit and 2 high pressure hoses (4 m, with quick action couplings), adaptor clamping sets for 315 - 560 mm Ø (pipe-to-pipe) and 315 – 450 mm Ø (pipe-to-fitting ), electric trimming unit, electronically regulated heating plate, carrying frame for the trimmer and heating plate, fitting tools and transport case. Description

ROWELD P 630 B 2 complete ROWELD P 630 B 2 Basic unit without adaptor clamping inserts

QRothenberger

400 V

Capacity mm

50 Hz

315, 355, 400, 450, 500, 560, 630 630

911.0 727.0

5.3300 5.3355

Plastic pipe welding machines ROWELD® P 630 B 2 Basic Unit Complete with 4 x 630 mm Ø main clamps. Description

ROWELD P 630 B 2 Basic unit

No.

300.0

5.3305

Adaptor Clamping Inserts (Pipe-to-Pipe) Each set consists of 6 or 8 wide aluminium semi-circular segments. 500 mm set acts as a main clamp to accept all smaller inserts. mm

No.

315 355 400

17.6 16.4 14.8

5.3433 5.3432 5.3431

450 500 560

14.4 35.2 36.8

5.3430 5.3316 5.3315

500 mm and 560 mm adapter inserts consist of 8 aluminium semi-circular segments.

Adaptor Clamping Inserts (Pipe-to-Fitting) Each set consists of 2 bevelled aluminium semi-circular segments. mm

No.

315 355

14.0 12.8

5.3443 5.3442

400 450

11.2 10.4

5.3441 5.3440

Adaptor Clamping Insert Set Pipe-to-Fitting

Adaptor Clamping Insert Set Pipe-to-Pipe

5.3309

5.3310

Hydraulic Unit Description

1100 W hydraulic unit Hydraulic hose set

400 V kg

50 Hz

32.0 2.7

5.3309 5.5493

Electric Trimmer Description

1100 W trimmer with safety switch Trimmer blades (1 set = 2 blades)

400 V kg

50 Hz

123.0 0.5

5.3310 5.3322

Heating Plate Anti-stick coated, 660 mm Ø, 8000 W. Description

Electronically regulated heating plate Carrying frame

400 V kg

50 Hz

45.0 70.0

5.3311 5.3312

5.3311

5.5493

Optional Accessories Electric Hoist 450 W for lifting trimmer and heating plate. Description

Electric hoist

400 V kg

50 Hz

163.0

5.3323

No.

5.3323

Accessories Description

Flange adaptor SW 24 x 27 ratchet ring spanner SW 8 allen key Transport case 2240 x 1300 x 1500 mm (L x W x H)

31.4 0.50 0.04 220.00

5.3321 7.0276 32.1518 5.3320

5.3321 Flange adaptor (accessory)

QRothenberger

Plastic pipe welding machines ROWELD® P 800 B 3, P 1000 B 3 and P 1200 B 3

• • • • • •

Plastic pipe welding machine For welding plastic pipes Capacities

P 800 B Ø 500 – 800 mm P 1000 B Ø 710 – 1000 mm P 1200 B Ø 800 – 1200 mm

For use in the workshop and on the construction site Basic unit with hydraulic drive Hand-operated control valve for pressure control Compact design ensures accurate guiding Electrically driven trimmer A crane for hoisting the heating plate and trimmer is available as an optional extra

• Light, sturdy basic unit, can be used in trench • Avaliable with data recording

Also available for inch dimensions and special sizes!

●

Can be used directly in trenches for welding pipes onto shafts

A crane for hoisting the heating plate and trimmer is available as an optional extra

●

Clamping of bends, T-pieces and V-collars

Compact design ensures accurate guiding

●

QRothenberger

Light, sturdy basic unit

●

With or without data recording

3rd clamp can be relocated

Plastic pipe welding machines ROWELD® P 800 B 3 High performance plastic pipe welding machine for plastic pipes Ø 500 - 800 mm. Description

ROWELD P 800 B 3 Basic ROWELD P 800 B 3 Basic complete machine with hydraulic unit, main clamp sets (800 mm Ø), adaptor clamping sets for 500, 560, 630 and 710 mm Ø (pipe-topipe and pipe-to-fitting), trimming unit, electronic heating plate and carrying frame

Spare Parts and Accessories

Capacity mm

No.

800 500 – 800

5.4160 5.4150

Description

No.

Set of adaptor clamping inserts Set of adaptor clamping inserts Set of adaptor clamping inserts Set of adaptor clamping inserts Flange adaptor Electric hoist

500 mm 560 mm 630 mm 710 mm

5.4171 5.4172 5.4173 5.4174 5.4175 5.4176

ROWELD® P 1000 B 3 High performance plastic pipe welding machine for plastic pipes Ø 710 - 1000 mm Description

Capacity mm

ROWELD P 1000 B 3 Basic 1000 ROWELD P 1000 B 3 Basic complete 710 – 1000 machine with hydraulic unit, main clamp sets (1000 mm Ø), adaptor clamping sets for 710, 800, and 900 mm Ø (pipe-to-pipe and pipe-to-fitting), trimming unit, electronic heating plate and carrying frame

High torque geared motor

Spare Parts and Accessories No.

5.4110 5.4100

Sturdy, electric hoist

Description

No.

Set of adaptor clamping inserts Set of adaptor clamping inserts Set of adaptor clamping inserts Flange adaptor Electric hoist

3rd clamp can be relocated

710 mm 800 mm 900 mm

5.4121 5.4122 5.4123 5.4125 5.4126

Distribution switch cabinet for trimmer and heating plate

ROWELD® P 1200 B 3 High performance plastic pipe welding machine for plastic pipes Ø 800 - 1200 mm. Description

Capacity mm

ROWELD P 1200 B 3 Basic 1200 ROWELD P 1200 B 3 Basic complete 800 – 1200 machine with hydraulic unit, main clamp sets (1200 mm Ø), adaptor clamping sets for 800, 900, and 1000 mm Ø (pipe-topipe and pipe-to-fitting), trimming unit, electronic heating plate and carrying frame

Spare Parts and Accessories No.

5.4260 5.4250

Description

No.

Set of adaptor clamping inserts Set of adaptor clamping inserts Set of adaptor clamping inserts Flange adaptor Electric hoist

800 mm 900 mm 1000 mm

5.4271 5.4272 5.4273 5.4275 5.4276

QRothenberger

Recording Device ROWELD® DATALINE Quick and accurate storage and recording of welding parameters in accordance with DVS and other international standards. ROWELD DATALINE records all the data needed to assess the quality of a weld seam. The data can either be printed out or stored as a file for analysis.

• All settings and configurations can be entered directly into the device without the need for a PC connection (sensor adjustment / language / machine type) • Dynamically structured menu – sub-menus are only displayed when specific changes are made • Choice of pipe by direct entry or selection from a list (outer diameter / SDR / wall thickness) • 10 memory locations each for welder’s name / project / job • Choice of log for timer period / welder / project

The advantages • International suitable for all standards and languages • PRACTICAL all welding parameters and languages can be adapted to requirements directly on the device • UniversAl suitable for all hydraulically powered building site and workshop machines produced by ROTHENBERGER and other manufacturers • SAFE all necessary data can be entered manually or, optionally, using a bacode scanner or reader • TRACEABLE all welding parameters are displayed as a file or log printout – with GPS coordinates as an option • USER-FRIENDLY PC Software for Windows • SERVICE-FRIENDLY uses standard components • GOOD VALUE FOR MONEY ROWELD DATALINE can be fitted with CNC control at a later stage Detailed log showing a comparison of target to actual values

• • • COMPANY • Printout

ROTHENBERGER DATALINE ROWELD P 250 B : MUSTERBAU : 01.03.221

• • • •

• Welder/Code • • Project/Job • • Weld seam no • Date

: MUSTERMANN : No. 123 : MUSTERDORF : MUSTERSTRASSE 1 :1 : 01.03.2001

• • • • • •

• Material • SDR • Lot • Joint

: PE100 : 17.6 Length: : Muster : R/R

• Atmospheric temperature • Weather conditions • Protective measures • Moving pressure • Bulb height • • Temperature • Aligning pressure • Warming pressure • Warming period • Conversion time • Set-up time • Pressure at joint • Cooling time

: 32 °C : Sunny : Screen : 4.9 bar : 1.5 mm TARGET : 220 : 10.3 : 1.4 : 91 : 7 : 7 : 10.3 : 13:00

• Comments

: None

•

• Welding process free from errors

•

160 x 9.1 • 12 m • • •

ACTUAL 221 10.2 1.2 91 7 7 10.2 13:01

°C bar bar sec sec sec bar min

• • • • • • • • • • • • • •

●

All settings and configurations can be entered directly into the device without the need for a PC connection

ROWELD® DATALINE Description

Basic device ROWELD DATALINE including holder for the hydraulic power unit, cable for the hydraulic power unit, heating element and PC software in plastic carrying case Conversion kit for hydraulic power unit

PC Software for Win 9x, NT and 2000

QRothenberger

5.3580

5.3591

Accessories Description

●

No.

Transport case Battery charger 110/230 V Car battery charger 12 V Set of 4 rechargeable batteries Log printer Heat-sensitive paper for log printer Barcode pin reader for planned direct entry of pipe parameters via barcode labels Barcode laser scanner for planned direct entry of pipe parameters via barcode labels GPS receiver for planned automatic fixing of the welding location

No.

5.3595 5.3551 5.3552 5.3599 5.3555 5.3557 upon request upon request upon request

Plastic Pipe Butt Fusion Technology ROWELD® CNC – simply convincing All settings and configurations can be entered directly on the device without the need for a PC connection (sensor adjustment / language / machine type) • Dynamically structured menu (sub-menus are only displayed when specific changes are made) • Choice of pipe by direct entry or selection from a list (outer diameter / SDR / wall thickness) • 10 memory locations each for welder’s name / project / job • Choice of log for time period / welder / project

Convincing advantages: INTERNATIONAL: suitable for all standards and languages PRACTICAL: all welding parameters and languages can be adapted to requirements directly on the device UNIVERSAL: suitable for all ROTHENBERGER building site machines SAFE: all necessary data can be entered using a (optional) barcode scanner, (optional) barcode reader or manually TRACEABLE: all welding parameters are displayed as a file (including a graph depicting pressure and timing) or log printout. With GPS coordinates as an option! USER-FRIENDLY: PC Software for Windows SERVICE-FRIENDLY: uses standard components

The new ROWELD CNC is a completely new product based on the first generation ROWELD CNC, which have come to trust our customers both at home and abroad for many years. The first development aim was to comply with the continually increasing practice demands and to offer a flexible, expandable and – above all – reliable system for both the present and the future. A vital component of the modular construction is the tried and trusted hand-held computer ROWELD DATALINE, a recording device that takes on all control, regulating and log functions, thus making it possible to evaluate and store the results even in a remote location. The new ROWELD CNC is suitable for use both in fully automatic (with automatic heating element ejection) and semi-automatic operation (with controlled, manual removal of the heating element). All ROWELD basic machines from P 160 B to P 630 B are equipped for upgrade to CNC machines.

Further advantages of the new ROWELD CNC • GPS can be connected to plot locations • An external sensor (acoustic / visual) can be connected, e.g. fitted in the hydraulic power unit • All settings and configurations can be entered directly on the device without the need for a PC connection (sensor adjustment / language/ machine type) • The user can compile his own new "languages” (in advance) • Dynamically structured menus (sub-menus are only displayed when specific changes are made) • Choice of pipe by direct entry or selection from a list (outer diameter /SDR / wall thickness) • 10 memory locations each for welder’s name / project / job – this information does not need to be entered every time • Choice of log for time period / log number / project Trimming unit Travel sensor Fully automatic heating plate with ejection mechanism

ROWELD® CNC S 4 Control Description

for P 160 B – P 315 B for P 160 B – P 315 B for P 500 B – P 630 B

Volt

39.0 39.0 39.0

230 V 110 V 400 V

No.

5.3765 5.3766 5.4799

Semi-automatic heating plate

QRothenberger

CNC Controlled Plastic Pipe Welding Machine ROWELD® P 160 B ●

●

Key features • Precision-defined, computer-controlled fusion process conforming exactly to the official German regulations (DVS) (alternative national regulations can be configured upon request.) • All stages of the fusion process are started, controlled and terminated automatically within the pre-determined parameters in a continuous operation without the risk of external interference • Recording and storage facility of all the relevant welding details for up to 350 joints, eliminating any risk of falsification. Control unit includes an integrated printer and facility for transmission of data to a PC • The error analysis system will identify any devation from the pre-programmed parameters and will interrupt the fusion process and record the cause of the error • Extremely small and compact CNC butt fusion welding machine for use on the construction site, in trenches, on pipeline bridges or in the workshop. The ideal unit for laying gas pipelines • ROTHENBERGER CNC technology guarantees safe, uniform welded joints of unsurpassed quality and safety standards

Electric trimming unit

ROWELD CNC S 4 Control ●

●

Heating plate with fully automatic ejection

Heating plate in working position

Illustration: ROWELD P 160 B CNC VA Fully-automatic version with automatic heating plate ejection

ROWELD® P 160 B CNC VA

ROWELD® P 160 B CNC SA

Specification: basic unit with built-in travel sensor, CNC control, automatic heating plate, electric trimmer, carrying frame, fitting tools, transport case.

Specification: basic unit with built-in travel sensor, CNC control, manual heating plate, electric trimming unit, carrying frame, fitting tools, transport case.

Description

P 160 B CNC VA basic P 160 B CNC VA complete

Individual components P 160 B CNC VA basic unit Automatic heating plate Carrying frame

Capacity Ø mm

230 V

110/115 V

50 Hz

160 40 – 160

148 165

5.4350 5.4710

5.4355

230 V

110/115 V

50 Hz

32.0 8.4 5.9

5.3605 5.3690 5.3630

5.3605 5.3691 5.3630

QRothenberger

Description

P 160 B CNC SA basic P 160 B CNC SA complete

Individual components P 160 B CNC SA basic unit Manual heating plate Carrying frame

Capacity Ø mm

230 V

110/115 V

50 Hz

160 40 – 160

143 160

5.4360 5.4720

5.4365

230 V

110/115 V

50 Hz

32.0 3.3 5.6

5.3615 5.3625 5.5298

5.3615 5.3685 5.5298

CNC Controlled Plastic Pipe Welding Machine ROWELD® P 250 B Key features • Precision-defined, computer-controlled fusion process conforming exactly to the official German regulations (DVS) (alternative national regulations can be configured upon request.) • All stages of the fusion process are started, controlled and terminated automatically within the pre-determined parameters in a continuous operation without the risk of external interference • Recording and storage facility of all the relevant welding details for up to 350 joints, eliminating any risk of falsification. Control unit includes an integrated printer and facility for transmission of data to a PC • The error analysis system will identify any devation from the pre-programmed parameters and will interrupt the fusion process and record the cause of the error • Extremely small and compact CNC butt fusion welding machine for use on the construction site, in trenches, on pipeline bridges or in the workshop. The ideal unit for laying gas pipelines. • ROTHENBERGER CNC technology guarantees safe uniform welded joints of unsurpassed quality and safety standards

●

Electric trimming unit

Heating plate with fully automatic ejection

ROWELD CNC S 4 Control ●

●

Heating plate in working position

Illustration: ROWELD P 250 B CNC VA Fully-automatic version with automatic heating plate ejection

ROWELD® P 250 B CNC VA

ROWELD® P 250 B CNC SA

Specification: basic unit with built-in travel sensor and heating plate retraction mechanism, CNC control, automatic heating plate, electric trimming unit, carrying frame, fitting tools, transport case.

Specification: basic unit with built-in travel sensor and heating plate retraction mechanism, CNC control, manual heating plate, electric trimming unit, carrying frame, fitting tools, transport case.

Description

P 250 B CNC VA basic P 250 B CNC VA complete

Individual components P 250 B CNC VA basic unit Automatic heating plate Carrying frame

Capacity Ø mm

230 V

110/115 V

50 Hz

250 90 – 250

233 286

5.4370 5.4730

5.4375

230 V

110/115 V

50 Hz

67.0 13.3 9.4

5.3705 5.3695 5.3730

5.3705 5.3696 5.3730

Description

P 250 B CNC SA basic P 250 B CNC SA complete

Individual components P 250 B CNC SA basic unit Manual heating plate Carrying frame

Capacity Ø mm

230 V

110/115 V

50 Hz

250 90 – 250

128 281

5.4380 5.4740

5.4385

230 V

110/115 V

50 Hz

67.0 5.4 10.6

5.3715 5.3725 5.5167

5.3715 5.3785 5.5167

QRothenberger

CNC Controlled Plastic Pipe Welding Machine ROWELD® P 315 B

●

Key features • Precision-defined, computer-controlled fusion process conforming exactly to the official German regulations (DVS) (alternative national regulations can be configured upon request.) • All stages of the fusion process are started, controlled and terminated automatically within the pre-determined parameters in a continuous operation without the risk of external interference • Recording and storage facility of all the relevant welding details for up to 350 joints, eliminating any risk of falsification. Control unit includes an integrated printer and facility for transmission of data to a PC • The error analysis system will identify any devation from the pre-programmed parameters and will interrupt the fusion process and record the cause of the error • Extremely small and compact CNC butt fusion welding machine for use on the construction site, in trenches, on pipeline bridges or in the workshop. The ideal unit for laying gas pipelines • ROTHENBERGER CNC technology guarantees safe uniform welded joints of unsurpassed quality and safety standards

Electric trimming unit

●

Manual heating element

ROWELD CNC S 4 Control

●

Illustration: ROWELD P 315 B CNC SA Semi-automatic version with manual heating plate removal

ROWELD® P 315 B CNC SA

ROWELD® P 315 B CNC VA

Specification: basic unit with built-in travel sensor and heating plate retraction mechanism, CNC control, manual heating plate, electric trimming unit, carrying frame, fitting tools, transport case.

Description

P 315 B CNC SA basic P 315 B CNC SA complete

Individual components P 315 B CNC SA basic unit Manual heating plate Carrying frame

Capacity Ø mm

230 V

110/115 V

50 Hz

315 90 – 315

257 325

5.4390 5.4750

5.4395

230 V

110/115 V

50 Hz

67.0 13.3 12.5

5.3815 5.3825 5.5438

QRothenberger

Description

P 315 B CNC VA basic P 315 B CNC VA complete

Individual components P 315 B CNC VA basic unit Manual heating plate Carrying frame

Capacity Ø mm

230 V

110/115 V

50 Hz

315 90 – 315

260 330

5.4392 5.4752 230 V

110/115 V

50 Hz

69.0 11,3 13.3

5.3820 5.3698 5.3830

CNC Controlled Plastic Pipe Welding Machine

ROWELD® P 500 B Key features • Precision-defined, computer-controlled fusion process conforming exactly to the official German regulations (DVS) (alternative national regulations can be configured upon request.) • All stages of the fusion process are started, controlled and terminated automatically within the pre-determined parameters in a continuous operation without the risk of external interference • Recording and storage facility of all the relevant welding details for up to 350 joints, eliminating any risk of falsification. Control unit includes an integrated printer and facility for transmission of data to a PC • The error analysis system will identify any devation from the pre-programmed parameters and will interrupt the fusion process and record the cause of the error • Extremely small and compact CNC butt fusion welding machine for use on the construction site, in trenches, on pipeline bridges or in the workshop. The ideal unit for laying gas pipelines • ROTHENBERGER CNC technology guarantees safe uniform welded joints of unsurpassed quality and safety standards

●

Electric trimming unit

Excellent: 3rd clamp can be relocated

ROWELD CNC S 4 Control

ROWELD® P 500 B CNC Specification: basic unit with built-in travel sensor, CNC control, manual heating plate, electric trimming unit, carrying frame, fitting tools, transport case. Description

P 500 B CNC SA basic P 500 B CNC SA complete

Individual components P 500 B CNC SA basic unit Manual heating plate Carrying frame

Capacitiy Ø mm

500 200 – 500

626 870

400 V 50/60 Hz

5.4760 5.4770 400 V

50/60 Hz

192.0 32.0 55.0

5.4775 5.3408 5.3407

QRothenberger

CNC Controlled Plastic Pipe Welding Machine

ROWELD® P 630 B

●

Electric trimming unit

●

Key features • Precision-defined, computer-controlled fusion process conforming exactly to the official German regulations (DVS) (alternative national regulations can be configured upon request.) • All stages of the fusion process are started, controlled and terminated automatically within the pre-determined parameters in a continuous operation without the risk of external interference • Recording and storage facility of all the relevant welding details for up to 350 joints, eliminating any risk of falsification. Control unit includes an integrated printer and facility for transmission of data to a PC • The error analysis system will identify any devation from the pre-programmed parameters and will interrupt the fusion process and record the cause of the error • Extremely small and compact CNC butt fusion welding machine for use on the construction site, in trenches, on pipeline bridges or in the workshop. The ideal unit for laying gas pipelines • ROTHENBERGER CNC technology guarantees safe uniform welded joints of unsurpassed quality and safety standards

Excellent: 3rd clamp can be relocated

ROWELD CNC S 4 Control

ROWELD® P 630 B CNC Specification: basic unit with built-in travel sensor, CNC control, manual heating plate, electric trimming unit, carrying frame, fitting tools, transport case. Description

P 630 B CNC SA basic P 630 B CNC SA complete

Individual components P 630 B CNC SA basic unit Manual heating plate Carrying frame

QRothenberger

Capacity Ø mm

630 315 – 630

736 920

400 V 50/60 Hz

5.4790 5.4780 400 V

302.0 45.0 70.0

50/60 Hz

5.4795 5.3409 5.3312

Plastic Pipe Bandsaw Sturdy bandsaw for workshop use for sawing plastic pipes, sections and profiled materials. The main saw arm can be swivelled from 0 - 45° for angled cutting. The saw arm is lowered hydraulically with an automatic blade stop at the final cutting position. Ideal for producing segmented bends and T-piece sections.

BS 355 M Plastic Pipe Bandsaw For precise and perfectly angled sawing of PE, PB, PP, PVDF and PVC pipes, fittings and profiles. Sawing capacity: circular section

Clamping • Manual, parallel wind set-up

square section

Saw Guides • Dual-sided, infinitely adjustable saw guides for perfect cuts • Central saw blade tensioning Drive • 0.75 kw powerful gear motor with electronically-controlled gradual initial cut for a longer blade life • Perfect speed for cutting all thermoplastics

0 – 35° / Ø 0 – 355 mm 0 – 45° / Ø 0 – 315 mm 0° / 250 x 250 mm

Basic Unit • Single-sided pivoting saw arm, saw arm is lowered hydraulically • Infinitely adjustable feed rate • Automatic stop via end switch • Adjustable for angle cutting 0 - 45° (in 1° increments) • Robust length stop with scale (70 – 730 mm) • Cutting table with re-rollers for easy material manipulation • Dimensions 2150 x 2000 x 1300 mm (L x W x H)

BS 355 M Plastic Pipe Bandsaw With bandsaw blade for PE and PP materials, without transport case. Description

Version

400 V kg

50 Hz

BS 355 M

with pipe clamping device and roller table

430.0

5.5600

Transport case Spare bandsaw blade Spare bandsaw blade Conveyor extension

2250 x 1800 x 1850 mm (L x W x H) for PE and PP for PVC 2 metre section for feed or outlet side

150.0 0.5 0.5 150.0

5.5688 5.5629 5.5623 5.5698

QRothenberger

Plastic Pipe Bandsaw BS 355 PLUS Plastic Pipe Bandsaw For precise and perfectly angled sawing of PE, PB, PP, PVDF and PVC pipes, fittings and profiles. Sawing capacity: circular section square section

0 – 45° / Ø 0 – 355 mm 0° / 350 x 350 mm

Clamping • Manual, parallel wind set-up Saw Guides • Dual-sided, infinitely adjustable saw guides for perfect cuts • Central saw blade tensioning • Adustable rollers to ensure smooth running saw blade Drive • 0.75 kw powerful gear motor with electronically-controlled gradual initial cut for a longer blade life • Perfect speed for cutting all thermoplastics

Sturdy bandsaw for workshop use for sawing plastic pipes, sections and profiled materials. The main saw arm can be swivelled from 0 - 45° for angled cutting. The saw arm is lowered hydraulically with an automatic blade stop at the final cutting position. Ideal for producing segmented bends and T-piece sections.

Basic Unit • Dual-sided pivoting saw arm • Precision linear guiding for high cutting quality • Single hydraulic unit has a quick working cycle with a special PTFE coated cylinder for a vibration free feed • Saw arm is lowered and raised hydraulically • Infinitely adjustable feed rate • Automatic stop via end switch • Electric height stop adjustable from 50 - 360 mm • Adjustable for angle cutting 0 - 45° (in 1° increments) • Robust length stop with scale (70 – 730 mm) • Dimensions 2150 x 2000 x 1650 mm ( L x W x H )

BS 355 PLUS Plastic Pipe Bandsaw With bandsaw blade for PE and PP materials, without transport case. Description

Version

400 V kg

50 Hz

BS 355 PLUS

with pipe clamping device and roller table

500.0

5.5601

Transport case Spare bandsaw blade Spare bandsaw blade Conveyor extension

2250 x 1800 x 1850 mm (L x W x H) for PE and PP for PVC 2 metre section for feed or outlet side

150.0 0.5 0.5 150.0

5.5688 5.5629 5.5623 5.5698

QRothenberger

BS 630 M Plastic Pipe Bandsaw For precise and perfectly angled sawing of PE, PB, PP, PVDF and PVC pipes, fittings and profiles. Sawing capacity: circular section square section

Clamping • Manual, parallel wind set-up

Saw Guides • Dual-sided, infinitely adjustable saw guides for perfect cuts • Central saw blade tensioning • Adustable rollers to ensure smooth running saw blade

Drive • 1.5 kw powerful gear motor with electronically-controlled gradual initial cut for a longer blade life • Perfect speed for cutting all thermoplastics

0 – 45° / Ø 0 – 630 mm 0° / 500 x 500 mm

Basic Unit • Single-sided pivoting saw arm • Single hydraulic unit has a quick working cycle with a special PTFE coated cylinder for a vibration free feed • Saw arm is lowered and raised hydraulically • Infinitely adjustable feed rate • Automatic stop via end switch • Adjustable for angle cutting 0 - 45° (in 1° increments) • Robust length stop with scale (70 – 1100 mm) • Dimensions 2500 x 2660 x 1960 mm (L x W x H)

BS 630 M Plastic Pipe Bandsaw With bandsaw blade for PE and PP materials, without transport case. Description

Version

400 V kg

50 Hz

BS 630 M

with pipe clamping device and roller table

700.0

5.5605

Transport case Spare bandsaw blade Spare bandsaw blade Conveyor extension

2850 x 2400 x 2150 mm (L x W x H) for PE and PP for PVC 2 metre section for feed or outlet side

200.0 0.7 0.7 200.0

5.5689 5.5632 5.5633 5.5699

QRothenberger

Plastic Pipe Bandsaw BS 630 PLUS Plastic Pipe Bandsaw For precise and perfectly angled sawing of PE, PB, PP, PVDF and PVC pipes, fittings and profiles. Sawing capacity: circular section square section

0 – 45° / Ø 0 – 630 mm 0° / 630 x 630 mm

Clamping • Manual, parallel wind set-up Saw Guides • Dual-sided, infinitely adjustable saw guides for perfect cuts • Central saw blade tensioning • Adustable rollers to ensure smooth running saw blade Drive • 1.5 kw powerful gear motor with electronically-controlled gradual initial cut for a longer blade lifer • Perfect speed for cutting all thermoplastics

Basic Unit • Sturdy, double-sided pivoting saw arm • Precision linear guiding for high cutting quality • Single hydraulic unit has a quick working cycle with a special PTFE coated cylinder for a vibration free feed • Saw arm is lowered and raised hydraulically • Automatic stop via end switch • Electric height stop adjustable from 300 - 650 mm • Adjustable for angle cutting 0 - 45° (in 1° increments) • Robust length stop with scale (70 – 1100 mm) • Dimensions 2500 x 2660 x 1960 mm (L x W x H)

BS 630 PLUS Plastic Pipe Bandsaw With bandsaw blade for PE and PP materials, without transport case. Description

Version

400 V kg

50 Hz

BS 630 PLUS

with pipe clamping device and roller table

850.0

5.5606

Transport case Spare bandsaw blade Spare bandsaw blade Conveyor extension

2850 x 2400 x 2150 mm (L x W x H) for PE and PP for PVC 2 metre section for feed or outlet side

200.0 0.7 0.7 200.0

5.5689 5.5632 5.5633 5.5697

QRothenberger

BS 1200- PLUS Plastic Pipe Bandsaw For precise and perfectly angled sawing of PE, PP, PB, PVDF and PVC pipes, fittings and profiles. Sawing capacity: circular section

Clamping • Manual Saw Guides • Dual-sided, infinitely adjustable saw guides for perfect cuts • Central saw blade tensioning • Adustable rollers to ensure smooth running saw blade Drive • Powerful gear motor with electronically-controlled gradual initial cut for a longer blade life • Perfect speed for cutting all thermoplastics

0 – 45° / Ø 0 – 1200 mm

Basic Unit • Sturdy, double-sided pivoting saw arm • Precision linear guiding for high cutting quality • Single hydraulic unit has a quick working cycle with a special PTFE coated cylinder for a vibration free feed • Saw arm is lowered and raised hydraulically • Automatic saw blade stop • Adjustable electric height stop • Adjustable for angle cutting 0 - 45° (in 1° increments) • Robust length stop with scale

BS 1200 PLUS Plastic Pipe Bandsaw Bandsaw machine for plastic pipes, double-sided pivoting saw arm with electric spindle drive, prism guide, saw blade stop, high cutting quality, for striaght and angle cutting 0 - 45°. Description

400 V

Version

BS 1200 Plus

with pipe clamping device and roller table

Spare saw blade Spare saw blade

for PE and PP for PVC

9670 x 32 x 1.1 9670 x 32 x 1.1

50 Hz/4 kW

2200

5.5641 5.5645 5.5646

QRothenberger

Tools and Accessories for Butt Welding Pipe roller, galvanized, size I For welding individual lengths and inserting inliners up to OD 315 mm, fixed roller height. Description

Roller stool, galvanized, size I

Load-bearing capacity kg

300

4.0

No.

5.3055

Pipe roller, galvanized, size II For welding individual lengths up to OD 500 mm, fixed roller height. Description

Roller stool, galvanized, size II

Load-bearing capacity kg

500

11.5

No.

5.3056

Pipe roller, galvanized, size III For welding individual lengths up to OD 710 mm, fixed roller height. Description

Roller stool, galvanized, size III

Load-bearing capacity kg

1000

29.0

No.

5.3057

Pipe roller, galvanized, size IV For welding individual lengths up to OD 1200 mm, hydraulically adjustable roller height. Description

Roller stool, galvanized, size IV

QRothenberger

Load-bearing capacity kg

1000

35.0

No.

5.3058

Tools and Accessories for Butt Welding Pipe laying suspension gear 300 This device assists in laying the pre-welded pipeline from the excavator boom into the pipe trench. Max. pipe diameter 300 mm, max. load capacity 500 kg. Description

15.0

Pipe laying suspension gear 300

No.

5.3059

Welding bead remover For quick and clean removal of external welding beads on pipes from OD 90 – OD 400 mm. Description

No.

5.4995

Welding bead remover

Accessories Description

No.

5.4996

Replacement blades

Squeezing device • mechanical Work area from OD 32 to OD 63. Laterally adjustable spacers are fitted to avoid damage to the crimping area. • hydraulic Work area from OD 75 to OD 225 mm. Works as described above. With the help of appropriate rounding discs, this device can be used to reshape crimped pipes. Description

Squeezing device, mechanical Squeezing device, hydraulic Squeezing device, hydraulic

Model

No.

OD 32 to OD 63 OD 90 to OD 180 OD 125 to OD 225

5.3200 5.3210 5.3220

ROWELD® Thermometer Handy and accurate electronic thermometer for building site and workshop use. Digital display. Ideal for everyday use. The thermocouple sensor strip has a large contact surface to ensure good contact during measurement. Technical data: • Measuring range: From –50 to +1150°C • Discrimination: 1°C • Power supply: 9 Volt battery for approx. 200 h • Weight: Approx. 220 g incl. battery and sensor • Temperature sensor: NiCr-Ni for measuring surface temperatures up to 250°C, large contact surface and 1 m cable. Description

Thermometer

No.

5.3230

QRothenberger

Electric Sleeve Welding Unit ROWELD® ROFUSE Print + Electric Sleeve Welding Unit with and without traceability for voltages 8 V-48 V. With Barcode system also for diameters over 630 mm.

Technical data:

ROWELD® ROFUSE Print +

Mains voltage: Tolerance: Frequency: Max. welding voltage: Type of protection: Atmospheric temperature: Weight: Dimensions (WxHxD): Barcode reader Reports:

230 Volt 186 V-290 Volt 40 – 70 Hz 8V-48 Volt IP 54 -20°C to +60°C 16,5 kg 230x295x330mm Yes 1800 reports

• • • • •

Data input with Barcode pen Manual data input possible Automatic record system for 1800 weldings Welding control system Traceability: Commission no., ISO welder code, pipe code, 2. fitting, secondary datas 230 V

Description

ROWELD ROFUSE Print + ®

16,5 5.4053 K/C/M

●

Data output: Serial and parallel interface for PC an Centronic interface for printer

●

50 Hz

Barcode pen for data input

Display: 4 x 20 characters, 9 mm size, LED back lit

ROWELD® ROFUSE Electric Sleeve Welding Unit • • • •

Data input with Barcode pen Welding control system Display 4 x 20 characters, 5 mm size, LED back lit Wooden transport crate, plug on adapter 4,0 mm

Description

ROWELD® ROFUSE

230 V kg

50 Hz

16,5

5.4051

ROWELD® ROFUSE+ Electric Sleeve Welding Unit • • • • •

Data input with Barcode pen Manual data input possible Welding control system Display 4 x 20 characters, 5 mm size, LED back lit Wooden transport crate, plug on adapter 4,0 mm

Description

ROWELD ROFUSE+ ®

QRothenberger

230 V kg

50 Hz

16,5

5.4052

Electric Sleeve Welding Unit Peeling device for electric sleeve welding For the safe and quick preparation of pipes. In carrying case. Description

No.

Size 1: OD 32 to OD 110 Size 2: OD 110 to OD 500

5.3240 5.3250

Pipe- and fitting clamping tools for electric sleeve welding Simple and easy to use in the field. For straight fittings, for T-fittings and for 45° fiitings. With prismatic basic clampings for direct clamping of all OD’s. Double strap clamping on each side. Wooden transport case for storage. Description

Adjustable double clamp Adjustable double clamp Adjustable double clamp

No.

5.3291 5.3292 5.3293

OD 20- 90 mm OD 40-180 mm OD 63-250 mm

Short double clamp For aligning and fixing the pipe before and during the welding process. Description

Double clamp, short Double clamp, short Double clamp, short Double clamp, short Double clamp, short Double clamp, short Double clamp, short Double clamp, short Double clamp, short

No.

5.3255 5.3256 5.3257 5.3258 5.3259 5.3260 5.3261 5.3262 5.3263

OD 75 OD 90 OD 110 OD 125 OD 140 OD 160 OD 180 OD 200 OD 225

Quadruple clamp For establishing the connection on bars with diameters between 63 and 225 mm Description

Quadruple clamp Quadruple clamp Quadruple clamp Quadruple clamp Quadruple clamp Quadruple clamp Quadruple clamp Quadruple clamp Quadruple clamp Quadruple clamp

No.

5.3271 5.3272 5.3273 5.3274 5.3275 5.3276 5.3277 5.3278 5.3279 5.3280

OD 63 OD 75 OD 90 OD 110 OD 125 OD 140 OD 160 OD 180 OD 200 OD 225

Rounding clamps Ideal for fixing the welding depth and rounding the PE pipe following the crimping process. Description g

Rounding clamp Rounding clamp Rounding clamp Rounding clamp Rounding clamp

OD 25 OD 32 OD 40 OD 50 OD 63

No.

5.3281 5.3282 5.3283 5.3284 5.3285

QRothenberger

ROWELD® D Manual Extrusion Welders For welding foils in waste disposal, container and plant construction, pipe construction and for sealing roofing systems

• light and easy to use in all situations • separate electronic temperature adjustment for melding chamber and pre-heating facility (except D 4/12 Aero Basic) • cold start protection for melting chamber with pre-heat facility • self-ventilating 300l/min .

ROWELD® D – 4/12 Aero Basic Manual wire welding extruder for PE and PP materials; suitable for 3 and 4mmØ welding wire; wall thickness up to 12 mm • • • •

weights only 5 kg; extremely light and handy automatic roller feed for welding wire with integrated air supply pre-heating of raw materials with pre-heat nozzle in glider

Description

Power input

Welding capacity kg/h

ROWELD® D – 4/12 Aero Basic 3000 W up to 1.8

230 V kg

50/60 Hz

5.0

5.5461

ROWELD® D – 4/12 Aero Manual wire welding extruder for PE and PP materials; suitable for 3 and 4 mmØ welding wire; wall thickness up to 12 mm • weights only 5,5 kg; extremely light and handy • automatic roller feed for welding wire • with integrated air supply • pre-heating of raw materials with pre-heat nozzle in glider • 500 W extruder heating,2200 W air heater, 1000 W drive motor with electronic speed control Description

ROWELD® D – 4/12 Aero

230 V

Power input

Welding capacity kg/h

50/60 Hz

3700 W

1,0-1,8

5.5

5.5484

ROWELD® D – 3/25 Aero Manual wire welding extruder for PE , PP, PVC and PVDF materials; suitable for 3mmØ welding wire; wall thickness up to 25 mm .• automatic wire feed • electronic regulator 150 – 950 l/min • with integrated air supply • pre-heating of raw materials with pre-heat nozzle in glider • 675W extruder heating,2200 W air heater, 1000 W drive motor with electronic speed control Description

ROWELD® D – 3/25 Aero

QRothenberger

Power input

Welding capacity kg/h

3875 W

1,5-3,0

230 V kg

50/60 Hz

7.0

5.5483

ROWELD® D Manual Extrusion Welders

ROWELD Air Compressor V 26 for manual extrusions welders • • • • •

air supply for extrusions welders free of oil and water V: 26 m³/h at 0,6 bar; IP 55 integrated pressure safety valve protection frame with wheels with vacuum pressure valve

5.3906

230 V

Description

ROWELD® Air Compressor V 26 3 m air hose

50/60 Hz

39,5 0,3

5.3378 5.5458

ROWELD® D – 4/12 Manual wire welding extruder for PE and PP materials; suitable for 3 and 4 mmØ welding wire; wall thickness up to 12 mm • • • •

weights only 5,5 kg; extremely light and handy automatic roller feed for welding wire pre-heating of raw materials with pre-heat nozzle in glider 500 W extruder heating,2000 W air heater, 1000 W drive motor with electronic speed control

Description

ROWELD® D – 4/12

Power input

Welding capacity kg/h

3500 W

1,0-1,8

230 V kg

50/60 Hz

5.5

5.5495

ROWELD D – 3/25 Manual wire welding extruder for PE , PP, PVC and PVDF materials;suitable for 3mmØ welding wire; wall thickness up to 25 mm • automatic wire feed • electronic regulator 150 – 950 l/min • pre-heating of raw materials with pre-heat nozzle in glider • 675W extruder heating,2000 W air heater, 1000 W drive motor with electronic speed control

Description

ROWELD® D – 3/25

Power input

Welding capacity kg/h

3675 W

1,5-3,0

230 V kg

50/60 Hz

7.0

5.5497

QRothenberger

Hot gas welding units ROWELD® HG, WG

●

Applications: ● Hot air welding, shaping and shrinking of thermoplastics in the workshop or on the building site. ● Processing of roofing materials

● ●

Welding of sheets, films, tents, in boat building, on refuse dumps, for swimming pools, automotive industry, and tank construction Shrinking of fittings and sleeves in the electrical industry Repair and processing of plastic parts in automobile repair shops

ROWELD® HG 1600 E Performance characteristics ●

●

Light, handy, and robust: Suitable for continuous operation 1500 W heating element, and electronic temperature control: Welding temperature up to 700° C, continuously adjustable Additional cooling stage: Gentle cooling protects heating elements when work is completed, without changing the preselected heating Easy mounting of nozzles in all working applications: Clip-on speed nozzles, no screws Heater assembly easily replaceable: Service-friendly

Description

ROWELD HG 1600 E, complete with 5 mm tubular nozzle (No. 5.5769)

230 V 50/60 Hz

1,360

5.5770

230 V 50/60 Hz

ROWELD® WG 1600 E For connection to external air supply Air demand: 80 – 250 l/min (compressor V 26)

Performance characteristics ●

●

Powerful, light (700 g), and handy hot gas welding unit: Ideal for stationary use in a workshop 1500 W heating element, and electronic temperature control: Welding temperature up to 700° C, continuously adjustable In case of an air supply failure, a safety circuit reduces the heating power, and switches it off completely after 30 seconds: Active device protection for a long service life

Nozzles for HG 1600 E and WG 1600 E Description

dia. mm

Universal tubular nozzle Wide slot nozzle, angled Wide slot nozzle, angled Speed nozzle for round welding cable Speed nozzle for round welding cable Speed nozzle for round welding cable Triangular speed nozzle for profiled welding cable Triangular speed nozzle for profiled welding cable Tacking nozzle Shrinking reflector

5 20 40 3 4 5

40 50 60 20 20 20

Description

ROWELD WG 1600 E, complete with 5 mm tubular nozzle (No. 5.5769)

No. 5.5769

700

5.5780

No. 5.5778

No.

5.5769 5.5778 5.5779 5.5773 5.5774 5.5775

No. 5.5773

5.5776

7.5

20 20 60

5.5777 5.5772 5.5783

No. 5.5779

No. 5.5783 No. 5.5816

5.5776

No. 5.5772

Spare parts and accessories Description

No.

Pressure roller, 45 mm for overlap welding 210 5.5816 of sheets Universal scraper set for preparing 210 5.3380 welded seams (consisting of handle, triangular, heart, and multishape blades) Phillips screwdriver for nozzle mounting 40 7.3421 Heating element 1500 W 80 5.5800 Spare carbon brushes (1 set = 2 brushes) for HG 1600 E 10 5.5788 Reinforced plastic pipe, 3 m (for WG 1600 E) 350 5.5782 Sheet steel case for ROWELD HG 1600 E 4,400 5.5799

QRothenberger

No. 5.3380 No. 5.5800

No. 7.3421 No. 5.5782

ROWELD® Customer service, service, hire equipment and training

Service, maintenance, repairs The ROWELD range is quality plastic welding technology supplied by ROTHENBERGER. Our service programme comprises optimal after sales service to maintain the quality, availability and safety of our products. By expanding our service network we can ensure the quick, safe and perfect maintenance and repair of your equipment. Please request our service pack offering further information!

Training • welders training is available in our training centre or in your facility • service Training is available in our factory service centre in Hesssich Lichtenau

Hire machines To complement your pool of welding machines and to cover your peak requirements, we maintain a pool of hire machines comprising • thermo compression butt welding machines up to Ø 630 mm for building sites • thermo compression butt welding machines up to Ø 315 mm for workshops The current list of machines in the hire pool and the hire terms are available upon request!

Spare parts service Our spare parts service is available for all ROTHENBERGER ROWELD machines. Our Express Service makes every effort to dispatch your spare parts within 24 hours. Please send your spare parts order with indication of • machine type • serial number • year of construction • spare part description • spare part no. to our spare parts fax number +49 (0) 61 95 - 7 44 22

ROCUT, ROWELD are registered trademarks of ROTHENBERGER AG.

Imprint: ROTHENBERGER Werkzeuge GmbH Industriestraße 7 D-65779 Kelkheim / Germany Telefon: +49 (0) 61 95 / 800-1 Fax: +49 (0) 6195 / 7 44 22

In the interest of technical improvement and adaptation to customer requirements, pictures, surveys, performance data, properties, dimensions, and weights of products are subject to change without commitment and without prior notice. We are not obliged to modify previously delivered products accordingly. Similarly, we reserve the right to remove individual articles from our product range. This catalogue renders all previous issues invalid. References to standards are not binding.

Mail: info@rothenberger.com Registergericht Königstein / Taunus HRB 2732 UST-IdNR.: DE 188 708 096 Steuer-Nr.: 040 242 608 38

Notes on operation, use, and safety are non-committal and do not replace legal or other regulations, e.g. from trade associations, in the respective countries in any way. Without previous written consent from ROTHENBERGER AG, this catalogue may not be reproduced, entirely or in part, by reprinting, photocopying, micro-filming or by any other means, nor may it be converted into a machine-readable language or stored and processed in an electronic system. Changes or additions to the catalogue are not permitted. All rights reserved for all countries. © 2005, ROTHENBERGER AG

QRothenberger

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