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Silica Sand Market – Industry Trends, Manufacturing Process, Plant Setup, Machinery, Raw Materials, Cost and Revenue
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Silica Sand Market – Industry Trends, Manufacturing Process, Plant Setup, Machinery, Raw Materials, Cost and Revenue Silica sand, also known as industrial sand, is one of the most common varieties of sand found in the world. Due to a high silica content, high strength and non-reactive properties of silica sand, it has found well-diversified applications across various industries globally. Some of its applications include water filtration, glass making, industrial casting, sand blasting, adding texture to slick roads, sand finishes in paints and coatings, etc. Although, the demand of commercial silica products declined due to the global economic crisis in 2009, the market however, once again witnessed continuous growth from 2010. In recent years, the demand of industrial silica sand has also increased significantly in the hydraulic fracturing market. IMARC’s latest study “Silica Sand Market – Industry Trends, Manufacturing Process, Plant Setup, Machinery, Raw Materials, Cost and Revenue” provides a techno-commercial roadmap for setting up a silica sand manufacturing plant. The study, which has been done by one of the world’s leading research and advisory firms, covers all the requisite aspects of the silica sand market. This ranges from macro overview of the market to micro details of the industry performance, processing and manufacturing requirements, project cost, project funding, project economics, expected returns on investment, profit margins, etc. The report has segmented the market on the basis of five major end-use industries. They include glass, foundry, hydraulic fracturing, filtration and abrasives. Glass currently represents the largest market of the global silica sand consumption in volume terms followed by foundry, hydraulic fracturing, filtration and abrasives.
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Country-wise, the United States dominates the global silica sand market in terms of production. The United States is followed by Italy, Germany, Turkey and Australia. In terms of consumption, however, the Asia-Pacific region represented the biggest consumer of silica sand followed by North America and Western Europe.
Key Questions Answered in This Report: • What are the key success and risk factors in the silica sand industry? • How has the silica sand market performed so far and how will it perform in the coming years? • What is the structure of the silica sand industry and who are the key players? • What are the various unit operations involved in a silica sand manufacturing plant? • What is the total size of land required for setting up a silica sand manufacturing plant? • What are the machinery requirements for setting up a silica sand manufacturing plant? • What are the raw material requirements and composition for setting up a silica sand manufacturing plant? • What are the utility requirements for setting up a silica sand manufacturing plant? • What are the manpower requirements for setting up a silica sand manufacturing plant? • What are the infrastructure costs for setting up a silica sand manufacturing plant? • What are the capital costs for setting up a silica sand manufacturing plant? • What are the operating costs for setting up a silica sand manufacturing plant? • What should be the pricing mechanism for silica sand? • What will be the income and expenditures for a silica sand manufacturing plant? • What is the time required to break-even?
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Table of Contents 1 Research Methodology 2 Executive Summary 3 Introduction 4 Silica Sand Industry Analysis 4.1 Silica Sand Industry: Key Success and Risk Factors 4.2 Global Silica Sand Market 4.2.1 Current and Historical Market Trends 4.2.2 Market Breakup by Region 4.2.3 Market Breakup by End-Use 4.2.4 Market Forecast 4.3 Major Players 4.1.5 Market Forecast 5 Processing and Manufacturing of Silica Sand 5.1 Silica Sand Manufacturing Plant: Detailed Process Flow 5.2 Silica Sand Manufacturing Plant: Various Types of Unit Operations Involved 6 Project Details, Requirements and Costs Involved 6.1 Land, Location and Site Development 6.2 Plant Layout 6.3 Plant and Machinery 6.4 Raw Materials 6.5 Utilities
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6.6 Manpower 6.7 Other Capital Investments 7 Silica Sand Manufacturing Plant: Loans and Financial Assistance 8 Silica Sand Manufacturing Plant: Project Economics 8.1 Capital Cost of the Project 8.2 Techno-Economic Parameters 8.3 Product Pricing 8.4 Income Projections 8.5 Expenditure Projections 8.6 Financial Analysis
List of Figures Figure 4 1: Global: Silica Sand Production (in Million Tons), 2008-2015 Figure 4 2: Global: Silica Sand Production: Breakup by Region (in %), 2015 Figure 4 3: Global: Silica Sand Consumption: Breakup by Region (in %), 2015 Figure 4 4: Global: Silica Sand Consumption: Breakup by End-Use (in %), 2015 Figure 4 5: Silica Sand Industrial Uses Figure 4 6: Global: Silica Sand Production Forecast (in Million Tons), 2016-2021 Figure 5 1: Silica Sand Manufacturing Process: Conversion Rate of Products Figure 5 2: Manufacturing Process of Silica Sand: Detailed Process Flow Figure 5 3: Silica Sand Manufacturing Plant: Various Types of Unit Operations Involved Figure 6 1: Silica Sand Manufacturing Plant: Proposed Plant Layout
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Figure 8 1: Silica Sand Manufacturing Plant: Breakup of Capital Costs (in %) Figure 8 2: Silica Sand Manufacturing Plant: Breakup of Operating Costs (in %)
List of Tables Table 4 1: Global: Key Manufacturers of Silica Sand, 2015 Table 6 1: Silica Sand Manufacturing Plant: Costs Related to Land and Site Development Table 6 2: Silica Sand Manufacturing Plant: Costs Related to Civil Works (in US$) Table 6 3: Silica Sand Manufacturing Plant: Costs Related to Machinery (in US$) Table 6 4: Silica Sand Manufacturing Plant: Costs Related to Raw Materials (in US$) Table 6 5: Silica Sand Manufacturing Plant: Costs Related to Salaries and Wages (in US$) Table 6 6: Silica Sand Manufacturing Plant: Costs Related to Other Capital Investments (in US$) Table 7 1: Details of Financial Assistance Offered by Financial Institutions Table 8 1: Silica Sand Manufacturing Plant: Capital Costs (in US$) Table 8 2: Silica Sand Manufacturing Plant: Techno-Economic Parameters Table 8 3: Silica Sand Manufacturing Plant: Income Projections (in US$) Table 8 4: Silica Sand Manufacturing Plant: Expenditure Projections (in US$) Table 8 5: Silica Sand Manufacturing Plant: Cash Flow Analysis Without Considering the Income Tax Liability Table 8 6: Silica Sand Manufacturing Plant: Cash Flow Analysis on Considering the Income Tax Liability
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