33| India’s Top 10
CONTENTS
Cement Companies 1. 2. 3. 4. 5.
UltraTech Cement ACC Ambuja Cements Jaiprakash Associates India Cements
117| Special Corporate Features
185|
Bharathi Cement CMCL JK Cement JK Lakshmi Cement KCP Kesoram Industries
Reliance Cement Sri Lalita Cement Vicat Sagar Cement
Mangalam Cement My Home Industries OCL India Orient Cement Penna Cement Zuari Cement
337
Mini to Major Cement Plants
Anjani Cement Bheema Cements Deccan Cements Keerthi Industries
6. Madras Cements 7. Shree Cement 8. Chettinad Cement 9. Dalmia Bharat Enterp 10. Century Text-Cement
NCL Industries Sagar Cements Sri Chakra Cements
Industry Associations PAT-Regulatory Feature NCB-Special Event Report Energy Conservation Product Information Company Profile
209| Corporate Features
Adhunik Cement Amrit Cement Andhra Cements Bagalkot Cements Barak Valley Cem Bhavya Cements Binani Cement Birla Corporation Burnpur Cement Calcom Cement
283| Directory World Cement Scenario
CCI DSCL Green Valliey Ind Gujarat Seedhi HeidelbergCement Hills Cement J&K Cements JSW Cement JUD Cements Kalyanpur Cements
Khyber Industries Lafarge India Malabar Cements Mancherial Cement Meghalaya Cem Murli Industries Panyam Cement Prism Cement Rain Cements Sanghi Industries
Cement Corporate Offices Cement Plants New Cement Companies
Saurashtra Cement Shree Digvijay Cem Sree Jayajothi Cem Tamilnadu Cements Tata Chemicals Toshali Cements Udaipur Cem Works
Mini Cement Plants Suppliers to Cement Industry
Global Cement Groups in India
State-wise Cement Capacities List of Cement Companies
98 Years of Indian Cement Industry Acquisitions & Mergers
CONTENTS’ INDEX JK Lakshmi Cement Moving Towards a Green Future
130
KCP Completes 70 Years of Existence
136
Kesoram Industries Owns India’s 3rd Largest Cement Plant
142
KC Jain Serving Kesoram Industries Since 46 Years
146
Mangalam Cement Stabilized in Rajasthan, Entering in UP
148
My Home Industries Plans to Expand Capacity to 10 Million Tonnes
154
OCL India Cement Leader in Odisha
158
Orient Cement Now Pure-Play Cement Company
164
Penna Cement No 1 in AP, 8th in South India, 10th Group in India
168
Zuari Cement Moving from Strength to Strength in India
174
33
Reliance Cement A Cement Giant in the Making
178
Ultratech Cement Among Top 10 Cement Companies in the World
34
Sri Lalita Cement New Entrant in AP with Unique Technologies
182
ACC India’s 1st Platinum Jubilee Cement Company
42
MINI TO MAJOR CEMENT PLANTS
185
Ambuja Cements Completes 25 Years with Stupendous Growth
52
Anjani Portland Cement Reviving the Legacy of Dr BV Raju
186
64
Bheema Cements Enters into 25th Year of Operations
192
72
Deccan Cements Generating Positive Results
193
80
Keerthi Industries From Sick to Growing Co
196
Shree Cement India’s 7th Largest Cement Company, No 1 in CPP
90
NCL Industries Integrated Building Materials Company
198
Chettinad Cement No 1 in Tamilnadu, 8th in the Country
97
Sagar Cements New Emerging Star in South India
201
CEMENT INDUSTRY - SPECIAL REPORTS
21
World Cement Industry Scenario
22
Global Cement Groups in India
24
Glorious 98 Years of Indian Cement Industry
26
State-wise Cement Plants and their Capacities
30
Cement Companies in India
284
Company-wise Cement Plants and their Capacities
286
Acquisitions & Mergers of Cement Companies
291
INDIA S TOP 10 CEMENT COMPANIES
Jaiprakash Associates Continously Growing India Cements Cement King of South India Madras Cements Trend-Setter in Technology
New CMA President
100
Sri Chakra Cements Improving Performance Reducing Losses
203
Dalmia Bharat Enterprises Restructured for Dynamic Growth
102
CORPORATE FEATURES
209
Century’s Cement Divn Contributes 51% To Company’s Revenue
110
Adhunik Cement Meghalaya’s Largest Cement Plant
210
Amrit Cement Seventh Company in Meghalaya
212
Andhra Cements Now Under Jaypee Group
213
Bagalkot Cement Remains Under Rehabilitation
216
Barak Valley Cements First Private Sector Co to Enter Assam
218
MAMR Muthiah
SPECIAL CORPORATE FEATURES
117
Bharathi Cement Now Under Vicat Group
118
CMCL Rising Star in North East India
122
JK Cement Expands Operations from North to South
126
Labour & Industrial Chronicle
17
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
Cement International Ltd Burnpur Cement Expanding to 1800 TPD Bhavya Cements Latest Entrant in AP Binani Cement Third Largest in Rajasthan
219 219 220 222
Birla Corp Cement Having Lion’s Share
226
Calcom Cement Largest Capacity in North East India
230
Sree Jayajothi Cements Attractive for takeover
277
Tamilnadu Cements Largest Among State Enterprises
278
TATA Chemicals-Cement Divn An Environmental Initiative
279
Toshali Cements Entered Cement Sector Through Acqusitions
280
Udaipur Cement Works Remains Sick, BIFR Case
281
DIRECTORY Directory of Cement Companies In India
293
(Corporate/Head/Registered/Administrative Offices)
CCI Operating Three Units Profitably
232
DSCL-Cement Business Making Cement from Waste
236
Green Valliey Industries Introduces MAX Cement
238
Gujarat Sidhee Continues to be Under Rehabilitation
240
HeidelbergCement India Doubling the Present Capacity
242
Hills Cement Manufactures ‘Taj Cement’
244
HMP Cements HMP Cements sold off its Units
244
Jammu & Kashmir Cements A State Government Company
REGULATORY FEATURE
246
PAT for Cement Industry
JSW Cement New Entrant in South India
247
SPECIAL EVENT REPORT
JUD Cements Meghalaya’s Third Cement Plant
250
NCB’s 12th International Seminar on Cement and Building Materials
Kalyanpur Cements Only Cement Producer in Bihar
251
ENERGY CONSERVATION
Khyber Industries First Private Cement Company in J&K
The Ways to Improve Cement Industry’s Profitability
352
254
Energy Conservation in Compressed Air Systems
354
Lafarge India First Cement MNC in India
256
TECHNOLOGY - PRODUCT INFORMATION
Malabar Cements Kerala’s Only Cement Company
259
Bevcon Wayors Fusing Stockyard Systems with Bulk Material Handling
358
260
Cemtec Engg Enhance Productivity with Cemeng Dragon Calciner
360
261
Connectwell Industries Terminal Blocks and Industrial Connectors
362
262
Evonik Fibres Use of P84 filter media in kiln dedusting system
366
263
MMD India Benefits of MMD mobile sizers for cement industry
370
Prism Cement Emerges Second Largest in MP
265
Rain Cements Rebirth as Pure Cement Co
Windmoeller & Hoelscher Next Generation Cement Packaging: Block Bottom Welded Woven Bags
374
268
Sanghi Industries Ranks 4th in Gujarat
271
Saurashtra Cement Mehta Group’s Flagship Company
273
Shree Digvijay Cement Cimpor Improving Performance
274
Mancherial Cement Works ACC sold off Mancherial Cement Works Meghalaya Cements Second Cement Co in Meghalaya Murli Industries A Major Entrant in Cement Sector Panyam Cements Looking ahead with Increased capacity
Labour & Industrial Chronicle
Directory of Cement Related Cos
299
Directory of Cement Plants In India
300
Directory of New Cement Companies in India
314
Directory of Mini Cement Plants
316
Directory of Suppliers to Cement Industry (Equipments/Plants/Services/Spares)
319
SPOTLIGHT ON INDUSTRY ASSOCIATIONS CMA Sole Representative of Indian Cement Industry
338
AIMCMA in 26th Year
340
341
346
TECHNOLOGY - COMPANY PROFILE
18
Jyotech Engineering Co Serving Core Sector Industries
378
Index - Suppliers to Cement Industry
317
Index - Product Category Wise
318
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
ADVERTISERS’ INDEX Company
Page No
Company
Page No
Abhay Enterprises
368
F Harley & Co Pvt Ltd
147
ACE Calderys Limited
181
Fives India Engineering & Projects Pvt Ltd
384
Ador Fontech Limited
183
Fosroc Chemicals (India) Pvt Ltd
AGS-Energy Conservation (P) Ltd
173
Garrison Polysacks Pvt Ltd
215
Genuine Filters & Fabrics
113
Air Systems Limited
53
43
Aircon Handling Systems Pvt Ltd
253
Global Conveyor Systems Pvt Ltd
49
Anjaneya Beltings
111
Gujarat Machinery Pvt Ltd
59
Anjani Portland Cement Limited
381
Haver Ibau India Pvt Ltd
57
Ankita Enterprises
248
Henkel Adhesive Technologies India Pvt Ltd 8-9
Aqua Alloys Pvt Ltd
211
Hindusthan Parsons Ltd
Ayoki Fabricon Pvt Ltd
231
Hyquip Systems Ltd
Bevcon Wayors Pvt Ltd
11
237 40-41
IKA India Private Limited
61 87
Bharat Hitech (Cement) Pvt Ltd
111
IKN Engineering (I) Pvt Ltd
Bharathi Cement Corporation Ltd
208
IMCO Alloys Pvt Ltd
237
CA Polytech Pvt Ltd
113
Indian Energy Exchange Ltd
167
Carborundum Universal Ltd
135
Ingersoll-Rand (India) Ltd
Cement Manufacturing Co Ltd
206
Jakhotia Plastics Pvt Ltd
Chettinad Cement Corp Ltd
357
Jayashree Electrodevices Pvt Ltd
05 235 75
Controlwell India Pvt Ltd
06
Jaypee Cement
345
Connectwell Industries Pvt Ltd
07
JK Cement Ltd
207
JK Lakshmi Cement Ltd
369
Covaai Gears
111
Crompton Greaves Ltd
45
Jyotech Engineering Co Pvt Limited
D&H Secheron Electrodes Pvt Ltd
04
KCP Ltd (The)
377
Kesoram Industries Ltd
380
Dalmia Laminators Ltd
Title Cover, 160A
77
Deccan Cements
184
Kessels Engineering Works Pvt Ltd
89
Decon Equipments & Systems Pvt Ltd
231
KHD Humboldt Wedag India Pvt Ltd
02
Diffusion Engineers Ltd
149
KRR Engineering Pvt Ltd
EMTICI Engineering Ltd
Inside Title Cover
EIE Instruments Pvt Ltd
221
ERC Chemtrols Pvt Ltd
63
ERCOM Engineers Pvt Ltd
Labour & Industrial Chronicle
KVR Rail Infra Projects Pvt Ltd
19
113
LNV Technology Pvt Ltd
10
Magotteaux Industries Pvt Ltd
79
Masturlal Private Limited
270
12-13
252
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
ADVERTISERS’ INDEX Company
Page No
Masyc Projects Pvt Ltd
Company
107
MECO Instruments Pvt Ltd
14
Page No
SBEM Pvt Ltd
73
Scantech International
96
Meher Trailers Pvt Ltd
32A
Shanthi Gears Ltd
32B
Merit BMH Engineering Pvt Ltd
217
Shree Alloys Industries Pvt Ltd
234
Millennium Multi Trade Pvt Ltd
109
Shree Cement Ltd
359
MK Associates
258
Simplicity Projects Pvt Ltd
246
MMD (India) Pvt Ltd
Sinoma Intl Engg Co India Pvt Ltd
Back Inside Title
Gatefolding
Movers (India) Private Ltd
264
Special Equipments
243
My Home Industries
382
Spraying Systems (India) Pvt Ltd
96B
NCB
245
Starlinger Export GmbH
85
Nicropad Industries
373
Stock Redler India Pvt Ltd
83
Noble Refractories
239
Sur Iron & Steel Co Pvt Ltd
153
NS Thermal Energy Pvt Ltd
361
SWAM Pneumatics Pvt Ltd
249
OCL India Ltd
351
Tecpro Systems Ltd
Orient Abrasives Ltd
228
TIDC India
103
Orient Cement Ltd
379
Timken India Ltd
105
Penna Cement Industries Ltd
205
Transparent Energy Systems Private Limited 81
Polysius India - ThyssenKrupp
51
Power-Ace Engineering Co PP Minerals
115
Turbovent Industries Pvt Ltd
159
UltraTech Cement Ltd
365
V Automat & Instruments (P) Ltd
Back Cover
01
235, 237
Premium Transmission Limited
47
Vashi Electricals Pvt Ltd
229
Pristine Industries Ltd (PIL)
71
Vautid-Shah Hardface Pvt Ltd
161
Priyadarshini Polysacks Ltd
70
Vishwakarma Refractories (Pvt) Ltd
151
Project Engg Services
356
Viswakirti Conveyors Pvt Ltd
255
Promac Engineering Industries Ltd
101
Walchandnagar Industries Ltd
96A
Radhika Technologies Pvt Ltd
239
Windmoeller & Hoelscher India Pvt Ltd
Rathi Transpower Pvt Ltd
253
Wollaque Ventilation & Conditioning (P) Ltd 250
RN Gupta Engineering Co Pvt Ltd
100
WR Grace & Co (India) Pvt Ltd
Rolcon Engineering Co Ltd
163
Zuari Cement Ltd
SAN Engineering & Locomotive Co Ltd
125
Labour & Industrial Chronicle
20
03 55 383
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
CEMENT INDUSTRY World Cement Industry Scenario Global Cement Groups in India Glorious 98 Years of Indian Cement
Industry State-wise Cement Plants and their
Capacities
SPECIAL REPORT
Global Cement Groups in India In the last one decade, world s top seven cement groups have made investments in India s growing cement sector. They include - Lafarge, Italcementi, Holcim, Heidelberg, Cimpor, Vicat and CRH. Today, these MNCs have a capacity of about 86 million tonnes and accounts for 25 per cent of India s total capacity. In fact, Holderbank was the first cement multinational to enter India in early 90s through a financial and technical collaboration with the Patna based Kalyanpur Cements Limited but it did not stay longer in the country and pulled out its investments. However, Lafarge of France has become the first successful cement MNC to enter India, stay, and grow. Later, this was followed by other six companies, namely: Italcementi, Holcim, Heidelberg, Cimpor, Vicat and CRH.
Lafarge The Mumbai based Lafarge India Limited, a subsidiary of French multinational - Lafarge Group, commenced its Indian operations in November 1999 by acquiring Tata Steel’s two cement plants Jojobera in Jharkhand and Sonadih in Chhattisgarh, with a combined capacity of 1.7 million tonnes for Rs 550 crores. Two years later, in January 2001, Lafarge acquired Raymond’s Arasmeta cement plant in Chhattisgarh with a capacity of 1.6 million tonnes for Rs 785 crores. In fact, Lafarge had been scouting around for deals in India since 1997 and succeeded in 1999. Since then, the company has completed more than 12 years of its successful existence and growth in India. Today, Lafarge India has four cement plants with a total capacity of 7.75 million tonnes.
Italcementi After Lafarge, it was Italcementi of
Labour & Industrial Chronicle
Italy, which entered India through strategic investment in Zuari Cement, a KK Birla Group company. In May 2000, Italcementi entered into a joint venture with Zuari Cement and bought 50 per cent of its equity for Rs. 370 crores. At that time, Zuari had one cement plant in Andhra Pradesh with a capacity of 1.7 million tonnes. Later in January 2002, Italcementi acquired second cement company Sri Vishnu Cements Ltd through the purchase of 94.70 per cent equity of the company from its owner - India Cements for Rs 330.88 crores. At that time, Sri Vishnu Cements had one cement plant in Andhra Pradesh with a capacity of 1.2 million tonne.
Groups (AIG) and Government of Singapore Investment Corporation (GIC). Further, Holcim invested Rs 1834 crores in ACIL’s share capital and subscribed to preference shares worth Rs 810 crores, aggregating to an investment of Rs 3541 crores. Post capital infusion, Holcim’s total share holding in ACIL increased to 67 per cent, whereas Gujarat Ambuja’s got diluted to 33 per cent from earlier 60 per cent. Consequently, ACIL ceased to be a subsidiary of Gujarat Ambuja and this enabled Holcim to acquire ACC. ACIL then held 13.8 per cent stake in ACC.
Further, in September 2011, Italcementi has acquired 74 per cent stake in Gulbarga Cement Ltd.
On January 28, 2006, the founding promoters of the Gujarat Ambuja N. S. Sekhsaria, Suresh Neotia and others too sold their 14.78 per cent of equity to Holcim, followed by an open offer to company’s other shareholders. Consequently, Holcim’s shareholding in Gujarat Ambuja increased to 14.81 per cent, while promoters’ holding came down to about 9 per cent, necessitating a change in the management. In May 2006, Holcim Group took over the management control of Gujarat Ambuja. Later, Gujarat Ambuja’s name was changed to Ambuja Cements Ltd.
Holcim
Today Holcim India, which owns ACC and Ambuja Cements, has a total cement capacity of 57 million tonnes. This makes the Holcim India the largest cement producer in the country.
Over the years, Italcementi increased its stake in Zuari Cement from initial 50 per cent to 100 per cent. Now the company has three cement plants with a combined capacity of 6.20 million tonnes.
In January 2005, Holcim of Switzerland acquired Gujarat Ambuja’s entire 40 per cent shareholding in Ambuja Cement India Ltd (ACIL) for Rs 897 crores from two foreign equity investors like American International 24
HeidelbergCement The German cement multinational - HeidelbergCement entered India
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
SPECIAL REPORT
Glorious 98 Years of Indian Cement Industry In 1914, Indian Cement Industry began its journey with a single plant of 1000 tonnes per annum at Porbandar in Gujarat. Since then, India has emerged as the world s second largest cement producing country after China. At present, there are 81 cement companies with around 200 major cement plants and a total capacity of about 360 million tonnes. Besides, there are mini and tiny cement plants, which have an estimated capacity of about 10 million tonnes. The Indian cement industry’s existence for the last 98 years is marked by the roller coaster ride it underwent ever since its inception in 1914. From the
days of scarcity, rigid controls, and imports, the cement industry today has come a long way from a seller’s market to a buyer’s market.
India’s 24 growing Cement Companies at a glance Sl Companies No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
UltraTech Cement Ltd ACC Ltd Ambuja Cements Ltd Jaiprakash Associates Ltd India Cements Ltd (The) Madras Cements Ltd Shree Cement Ltd Chettinad Cement Corporation Ltd Dalmia Bharat Enterprises Ltd Century Textiles and Industries Ltd Lafarge India Pvt Ltd JK Cement Ltd Kesoram Industries Ltd Penna Cement Industries Ltd Birla Corporation Ltd Binani Cement Ltd Zuari Cement Ltd Prism Cement Limited OCL India Ltd JK Lakshmi Cement Ltd My Home Industries JSW Cement Orient Cement Bharathi Cement Total
Capacity MTPA 2012 48.75 30.08 27.00 24.50 15.33 14.44 13.50 11.50 9.00 7.80 7.75 7.47 7.25 7.00 6.46 6.25 6.20 6.10 5.35 5.30 5.20 5.20 5.00 5.00 287.43
No of Cement Plants 22 14 13 14 09 08 06 03 03 03 04 04 02 04 07 02 03 02 02 03 02 02 02 01 135
MTPA - Million Tonnes Per Annum Labour & Industrial Chronicle
26
At present, the Indian cement industry has 81 large companies, which have about 200 major plants with an aggregate capacity of about 360 million tonnes. The 200 major plants comprises of about 140 integrated plants and 60 grinding units. This does not include mini and tiny cement plants, which have an estimated capacity of about 10 million tonnes. Further, there are about 50 companies making efforts to set up their cement plants. This phenomenal growth is a result of 98 years of anomalous and gruelling transition.
Origin The first ever reference of cement production in India is recorded in George Watt’s Directory of ‘Economic Products of India’, published in 1889, which stated: “Portland cement was being made in Calcutta from argillaceous Kanker”. However, the first organised attempt to manufacture the cement was made in 1904 by the Madras-based South India Industries Limited but this venture failed. It was in October 1914 that the cement produced at Porbandar in Gujarat by Indian Cement Corporation Limited saw the light of the day. It had an installed capacity of 1000 tonnes per annum. In the next two years, couple of more cement plants came up, one at Katni in Madhya Pradesh and other at Lakheri in Rajasthan. By 1918, these three cement plants together churned out 85,000 tonnes of cement per annum.
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
State-wise Cement Plants and their Capacities Capacities in Million Tonnes Per Annum (MTPA)
Jammu & Kashmir 0.76
Himachal Pradesh
Punjab 4.75
13.04
Haryana Delhi 3.52 0.50
Gujarat 27.49
Uttar Pradesh 13.83
Rajasthan 45.62
Uttarakhand 4.00
Biha
0 r 1.0
am Ass
2.
73
Meghalaya 6.77
Jharkhand 8.6 Madhya Pradesh Chhattisgarh 26.16 West Bengal 16.11 9.61 Odisha 7.79 Maharashtra 23
Andhra Pradesh 79.45
Karnataka 24.4
Kerala 0.62
Tamil Nadu 38.89
States’ Ranking as per their Cement Capacities Rank
States
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Andhra Pradesh Rajasthan Tamil Nadu Gujarat Madhya Pradesh Karnataka Maharashtra Chhattisgarh Uttar Pradesh Himachal Pradesh Jharkhand West Bengal Odisha Meghalaya Punjab Uttarakhand Haryana Assam Bihar Jammu & Kashmir Kerala Delhi Total
Capacity MTPA 2012 79.45 45.62 38.89 27.49 26.16 24.40 23.00 16.11 13.83 13.04 8.60 9.61 7.79 6.77 4.75 4.00 3.52 2.73 1.00 0.76 0.62 0.50 358.64
No of Cement Plants 44 21 20 14 10 13 10 10 11 07 04 09 05 08 03 03 04 04 01 02 02 01 206
Plants
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Andhra Pradesh - 79.45 MTPA Andhra Cements - Durga Guntur Andhra Cements - Vishaka (G) Vizag Anjani Portland Cement Nalgonda Bharathi Cement Kadapa Bhavya Cements Guntur Bheema Cements Nalgonda BMM Cements Anantapur CCI - Adilabad* Adilabad CCI - Tandur Ranga Reddy Dalmia - Kadapa Kadapa Deccan Cements Nalgonda Encore Cement (G) - ACC Vizag India Cements - Chilamkur Cuddapah India Cements - Malkapur Ranga Reddy India Cements - Vishnupuram Nalgonda India Cements - Yerraguntla Cuddapah JSW - Nandyal Kurnool KCP Cement - Macherla Guntur KCP Cement - RK Puram Krishna Keerthi Industries Nalgonda Kesoram Inds - Kesoram Karimnagar Madras Cem - Jayanthipuram Krishna Mancherial Cement Works Adilabad My Home Industries Nalgonda My Home Industries (G) Vizag NCL Ind - Kondapalli (G) Krishna NCL Ind - Simhapuri Nalgonda Orient Cement - Devapur Adilabad Panyam Cements Kurnool Parasakti Cement Industries Guntur Penna Cement - Boyareddypalli Anantapur Penna Cement - Ganeshpahad Nalgonda Penna Cement - Talaricheruvu Anantapur Penna Cement - Tandur Ranga Reddy Rain Cements - Kurnool Kurnool Rain Cements - Ramapuram Nalgonda Sagar Cements Nalgonda Sree Jayajothi Cements Kurnool Sri Chakra Cements Guntur Sri Chakra Cements (G) Viziangm Toshali Cem - Bayyavaram (G) Vizag UltraTech - AP Anantapur Zuari - Sitapuram Nalgonda Zuari - Yerraguntla Kadapa Total
District
Capacity MTPA 2012 0.86 0.56 1.30 5.00 1.40 0.90 1.00 0.40 1.00 2.50 1.79 0.40 1.39 2.75 3.50 0.73 4.50 0.66 1.52 0.59 1.50 3.65 0.33 3.20 2.00 0.99 0.99 3.00 1.35 1.68 2.00 1.20 1.80 2.00 2.16 1.00 2.70 3.20 0.70 0.30 0.15 5.60 1.40 3.80 79.45
Year
1984 1979 1997 2009 2010 1986 2012 1984 1987 2009 1982 2006 1984 1998 1981 1982 2011 1958 2011 1986 1969 1986 1958 1998 2009 2007 1983 1982 1959 1993 2008 2002 1994 2010 1998 1986 1984 ---1984 ---2004 1998 1987 1985
MTPA - Million Tonnes Per Annum, Year - Year of ďŹ rst Commissioning
Note: This table also includes eight plants, which are not in operation. Labour & Industrial Chronicle
Sl No
* Not in operation
30
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
India’s Top 10 Cement Companies The Top 10 Cement Companies in India have been ranked on the basis of each company’s standalone cement capacity. This does not include subsidiaries, joint ventures and associate companies. - Editor
Rank Company 1 2 3 4 5 6 7 8 9 10
UltraTech Cement ACC Ambuja Cements Jaiprakash Associates India Cements Madras Cements Shree Cement Chettinad Cement Dalmia Bharat Enterp Century Text-Cement Total
Cement Capacity MTPA Jan 2012 48.75 30.08 27.00 24.50 15.33 14.50 13.50 11.50 09.00 07.80 201.96
No of Plants ICP + G Jan 2012 22 14 13 14 09 08 06 03 03 03 95
CPP Capacity MW Jan 2012 504 380 420 278 085 271 410 105 089 077 2619
Note: In case of some companies, the captive power capacity includes green power and also the power generated and supplied through a subsidiary company.
- Compiled by “Industrial Chronicle” using data received from respective companies
INDIA’S TOP 10 CEMENT COMPANIES
No.1
ULTRATECH CEMENT
Among Top 10 Cement Companies in the World After the merger of Samruddhi Cement with UltraTech Cement, the latter s capacity has increased to 48.75 million tonnes, the market share to about 18 per cent, captive power capacity to 504 MW and annual turnover to Rs 13,210 crores, which has made the company India s single largest cement company. In addition, UltraTech has acquired Dubai based ETA Star Cement with its five plants having an aggregate capacity of 3 million tonnes. Consequent to these developments, UltraTech s capacity stands augmented to 52 million tonnes, placing it among the top 10 cement companies in the world. In July 2010, the Mumbai based $35 billion Aditya Birla Group merged its Samruddhi Cement Limited (demerged Cement Division of Grasim
Industries Ltd) with UltraTech Cement Limited. With this, UltraTech’s annual cement capacity has increased to 48.75 million tonnes, making it the single largest cement company in India with a market share of about 18 per cent. UltraTech is also the country’s largest exporter of cement clinker and its export markets span countries around the Indian Ocean, Africa and the Middle East. Further, the year of 2010 also witnessed UltraTech’s entry into foreign markets. The company’s wholly owned subsidiary - UltraTech Cement Middle East Investments Limited acquired the management control of Dubai-based ETA Star Cement together with its operations in the UAE, Bahrain and Bangladesh. At the time of acquisition, the ETA Star Cement had five cement plants – one clinkerisation unit and four grinding units with a combined capacity of 3 million tonnes.
GD Birla and Aditya Birla Founding Fathers Labour & Industrial Chronicle
Today, UltraTech has an aggregate annual capacity of about 52 million tonnes, comprising domestic capacity of 48.75 million tonnes and overseas capacity of 3 million tonnes. This capacity is contributed by 22 cement plants in India, 11 each of integrated 34
plants and grinding units; five plants abroad comprising of one clinkerisation plant in UAE, two grinding units in UAE, one grinding unit each in Bahrain and Bangladesh. UltraTech’s integrated cement plants are well equipped with captive thermal power plants with an aggregate capacity of 504 MW. The company meets around 78 per cent of its power requirement through captive power generation. In addition, the company has one white cement plant of 0.6 million tonne capacity in Rajasthan; 92 ready mix concrete (RMC) plants across the country with an aggregate capacity of 9.5 million cubic metres; five bulk packing terminals - four in India and one in Sri Lanka; and four subsidiary companies, namely: Dakshin Cements Limited, Harish Cements Limited,
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
Special Corporate Features The cement companies who have provided all the desired information along with relevant photographs within the time schedule have been included in the Special Corporate Features section. - Editor No of CPP Cement Sl Capacity Company Plants No MW ICP + G Jan 2012 Jan 2012 1 Bharathi Cement 5.00 01 ---2 CMCL 1.27 02 009 3 JK Cement 7.47 04 106 4 JK Lakshmi Cement 5.30 03 066 5 KCP 2.18 02 061 6 Kesoram Industries 7.25 02 076 7 Mangalam Cement 2.00 02 049 8 My Home Industries 5.20 02 075 9 OCL India 5.35 02 054 10 Orient Cement 5.00 02 050 11 Penna Cement 7.00 04 077 12 Zuari Cement 6.20 03 043 Total 59.22 29 666 New Companies - To commence production before Dec 2012 1 Reliance Cement 1.0 01 ---2 Sri Lalita Cement 1.0 01 15 3 Vicat Sagar Cement* 2.75 01 60 Cement Capacity MTPA Jan 2012
*For brief information on Vicat Sagar Cement, please refer corporate feature of Sagar Cements on Page 201.
Note: In case of some companies, the captive power capacity includes green power and also the power generated and supplied through a subsidiary company.
SPECIAL CORPORATE FEATURE
BHARATHI CEMENT
Now Under Vicat Group Bharathi Cement Corporation is now a subsidiary of Vicat Group of France, which has acquired 51 per cent stake in the former. Vicat had first entered into India through Sagar Cements in 2008. At present, Bharathi Cement has a 5 million tonnes cement plant in operation in Andhra Pradesh. Group had a majority stake of 69 per cent in the company. The remaining 31 per cent was held by others, which included two cement companies of repute, namely: Dalmia Cements and India Cements. The company had a debt-equity ratio of 75:25.
In April 2010, Vicat Group of France acquired 51 per cent stake in the Hyderabad based Bharathi Cement Corporation Private Limited. Sakshi Group, which owns Sakshi Telugu Daily and Sakshi TV, promoted the Bharathi Cement Corporation. In fact, Sakshi Group bought Raghuram Cements in 2007, which was incorporated in 1999. Later, the
Raghuram Cements was renamed as Bharathi Cement Corporation Private Limited. Till the acquisition of Bharathi Cement by Vicat, the Sakshi
Vicat Group Headquartered in France and listed on the Paris Stock Exchange, the Vicat
Bharathi’s Cement Plant at Nallalingayapalli, Kadapa Labour & Industrial Chronicle
118
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
Mini to Major Cement Plants Over 30 years ago, when the concept of mini cement plants was introduced by the Government of India offering various incentives, about 300 mini cement plants were set up all over the country with capacities ranging from 100 TPD to 200 TPD, based on rotary kiln and vertical shaft kiln (VSK) technologies. Unfortunately, most of the mini plants of that period do not exist today, particularly VSK based plants. Deccan Cements was the country’s first 200 TPD rotary kiln based mini cement plant, located in Nalgonda of Andhra Pradesh. In fact, Andhra Pradesh had attracted about a dozen rotary kiln plants and incidentally, 90 per cent of them have survived and grown. In the recent past, seven mini plants have stepped up their capacities and have become major cement plants. My Home Industries (originally Devi Cements) was the first mini plant to become a major plant in the year 2000.
Sl No 1 2 3 4 5 6 7
Company Anjani Portland Cement Bheema Cements Deccan Cements Keerthi Industries NCL Industries Sagar Cements Sri Chakra Cements Total
Cement Capacity MTPA Jan 2012 1.30 0.90 1.79 0.59 1.98 2.70 1.00 10.26
No of Plants ICP + G Jan 2012 01 01 01 01 02 01 02 09
CPP Capacity MW Jan 2012 02.70 ---24.00 01.50 15.75 ------43.95
Note: In case of some companies, the captive power capacity includes green power and also the power generated and supplied through a subsidiary company.
Under Expansion to become Major Cement Plants Burnpur Cement, West Bengal RNB Cements, Meghalaya Shiva Cement, Orissa
MINI TO MAJOR CEMENT PLANTS
ANJANI PORTLAND CEMENT
Reviving the Legacy of Dr BV Raju Three decades ago, Padma Bhushan Dr BV Raju came into limelight by promoting Raasi Cement and Sri Vishnu Cement, which created history in cement industry, particularly in Andhra Pradesh. In late 90s, his grandson - KV Vishnu Raju entered the cement sector by reviving a sick mini plant - Shez Cements and renamed it as Anjani Portland Cement. In 2010, Anjani became a major plant with a capacity of 1.3 million tonnes and is now setting up a cement plant in Karnataka. Vishnu Raju seems to be reviving the legacy of late Dr BV Raju in cement sector. Cement Limited (APCL), effective from October 6, 1999. Anjani is the name of Lord Hanuman who is well known as a remover of hurdles.
The Hyderabad based Anjani Portland Cement Limited is slowly emerging as one of the professionally managed cement companies in Andhra Pradesh. KV Vishnu Raju, the erstwhile Managing Director of Raasi Cement Ltd, heads the company as Chairman & Managing Director. He is fortunate to be the eldest grandson of the well known cement technologist, entrepreneur and visionary founder of Raasi Group – Dr BV Raju. Vishnu Raju seems to be making efforts to repeat the success story of his illustrious grandfather in cement industry. The Anjani Cement was formerly known as Shez Cements Ltd, which was originally incorporated on December 17, 1983 as Shez Chemicals Limited for setting up a 300 TPD rotary kiln mini cement plant. Later in October 1985, its name was changed to Shez Cements Limited. The plant was set up at a cost of Rs 33 crores, commenced trial runs in
The new management, headed by Vishnu Raju as Managing Director, revived the company. They pumped in sufficient funds and commenced the commercial production within nine months of takeover. Under Vishnu Raju’s stewardship, Anjani Cement became one of the best managed cement companies in the State. By the year 2010, it changed its status from a mini to major plant by expanding capacity to 1.3 million tonnes. In the year 200607, the company declared its maiden dividend. Late Dr BV Raju
1997. Unfortunately, the plant could not operate for a long time owing to various problems including the lack of sufficient working capital. Resultant, the plant was shut down. In December 1999, Vishnu Raju, then 37 years, along with his sister Mrs Vanitha Datla, then 34 years, and RVRL Narsimha Raju, then 38 years, joined hands as promoters and acquired the ailing Shez Cements from its original promoters - Syed Badruddin Shez and his associates. They changed the company’s name from Shez Cements to Anjani Portland
Labour & Industrial Chronicle
186
Anjani has the unique distinction of being the second company from Andhra Pradesh to expand its manufacturing operations to neighbouring State of Karnataka. It is in the process of setting up a one million tonne capacity green-field cement plant. The first company from the State to go to Karnataka is Sagar Cements Limited, which is implementing a 5.5 million tonnes cement project as a joint venture with Vicat of France. Originally, Sagar Cement too was started as a mini cement plant in early 80s.
Shez Cements’ Acquisition It was in the month of April 1998
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
Corporate Features This section has all the other existing cement companies, which did not appear among the other three sections, namely: Top 10 Cement Companies; Special Corporate Features; and Mini to Major Plants. Existing and New Cement Companies - Alphabetically Cement Capacity MTPA Jan 2012
No of Plants ICP + G Jan 2012
CPP Capacity MW Jan 2012
1.50
01
25.00
Sl No
Company
1
Adhunik Cement Ltd
2
Amrit Cement Industries Ltd
1.00
01
10.00
3
Andhra Cements Ltd
1.42
02
----
4
Bagalkot Cement & Industries Ltd
0.30
01
----
5
Barak Valley Cements Ltd
0.33
01
----
6
Bhavya Cements Ltd
1.40
01
----
7
Binani Cement Ltd
6.25
02
69.60
8
Birla Corporation Ltd
6.46
07
79.30*
9
Burnpur Cement Ltd
0.33
01
----
10
Calcom Cement India Ltd
2.10
02
----
11
Cement Corp of India Ltd
1.45
03
----
12
DCM Shriram Consolidated Ltd
0.40
01
----
13
Green Valliey Industries Ltd
1.00
01
10.00
14
Gujarat Sidhee Cement Ltd
1.20
01
----
15
HeidelbergCement India Ltd
3.10
04
----
16
Hills Cement Company Ltd
1.00
01
10.00
17
Jammu & Kashmir Cements Ltd
0.40
01
----
18
JSW Cement Ltd
5.20
02
36.00
19
JUD Cements Ltd
0.50
01
----
20
Kalyanpur Cements Ltd
1.00
01
----
21
Khyber Industries Pvt Ltd
0.36
01
----
22
Lafarge India Ltd
7.75
04
----
23
Malabar Cements Ltd
0.62
02
02.50
24
Mancherial Cement Company Pvt Ltd
0.33
01
----
25
Meghalaya Cements Ltd
0.50
01
10.00
26
Murli Industries Ltd
3.00
01
50.00
27
Panyam Cements & Mineral Industries Ltd
1.35
01
----
28
Prism Cement Ltd
6.10
02
----
29
Rain Cements Ltd
3.16
02
----
30
Sanghi Industries Ltd
3.00
01
60.00
31
Saurashtra Cement Ltd
1.50
01
25.00
32
Shree Digvijay Cement Co Ltd
1.30
01
----
33
Sree Jayajothi Cements Ltd
3.20
01
----
34
Tamilnadu Cements Corporation Ltd
0.90
02
----
35
Tata Chemicals Ltd - Cement Divn
0.44
01
----
36
Toshali Cements Ltd
0.39
02
----
37
Udaipur Cement Works Ltd
0.90
01
----
Total
71.14
60
387.40
ICP - Integrated Cement Plant, G - Grinding Unit, * CPP also includes green power
CORPORATE FEATURE
BINANI CEMENT
Third Largest in Rajasthan Binani Cement, a subsidiary of Binani Industries Ltd, has two cement plants in Rajasthan with a capacity of 6.25 million tonnes. It is the third largest in Rajasthan, the first and second being Shree Cement and UltraTech with capacities of 11.70 million tonnes and 8.1 million tonnes, respectively. The company also has operations in China and Dubai with a combined capacity of 2.50 million tonnes. The Mumbai based Braj Binani Group is a multi-dimensional business conglomerate with a 139-years history. It has business interests in cement, EPC projects, fibre, glass composite products, media, minerals, readymix concrete, zinc, etc. The Group has extended its reach well beyond Indian shores to UAE, China and is in the process of expanding to Mauritius, Tanzania, Africa, and other countries. At present, the Group has a net global asset value of $521 million, net income of $ 603 million and 1700 strong professionals, committed workforce. Braj Binani heads the Group as Chairman. Binani Industries Limited (BIL) is the Group’s flagship enterprise. BIL was founded following the restructuring of the Braj Binani Group, from 1996-2004, to serve as the holding company for Binani Cement Limited, Binani Zinc Limited, Goa Glass Fibre Limited and BT Composites Limited.
Evolution of Binani Group The Group traces its beginning to 1872, when Seth Pragdas Binani - a trader in metal utensils, began an enterprise with his son Seth Mathuradas to engage in the import and export of metals. The year 1941 marked an important phase in the evolution, when Seth Mathuradas’ son Seth Govardhandas made a bold, but significant move from trading to manufacturing. His venture - Binani Metal Works got rolling with a plant at Howrah. In 1953, the company went public for the first time. Taking on the Labour & Industrial Chronicle
March 1996, while the cement plant was commissioned in November 1997 at Pindwara, Rajasthan.
mantle from his father, it was during the reign of son - Ghanshyam Binani, that Binani Zinc was born. In 1962, Binani entered into a technical and financial collaboration with Cominco Limited of Canada to form Cominco Binani Zinc Limited. It was the first Indian company to manufacture high-grade electrolytic zinc at Binanipuram in Kerala in 1967. About 14 years later, in March 1991, the Cominco Binani Zinc was re-christened as Binani Zinc Limited. This was followed by two public issues, one in February 1994 and the other in February 1995 and both issues were oversubscribed. The funds so raised were invested in the implementation of two new projects – namely: glass fibre and cement. Located at Colvale in Goa, the glass fibre plant commenced production in
222
But it was with the advent of the company’s present youthful Chairman - Braj Binani, 51, that the Group truly began to prosper and exploring uncharted horizons. First, the Binani Zinc was re-christened as Binani Industries Limited in 1996, reflecting its status as a multi-divisional, multi-product and multi-locational company driven by technology and professionalism. This was followed by restructuring of the Binani Industries Limited and its cement and glass fibre product divisions were hived off into separate independent subsidiaries. Thus Binani Cement Limited was formed in November 1997 and Goa Glass Fibre Limited in October 1998. Braj Binani is a pioneer in every sense. He has been the architect of the growth and development of the Group. His rich entrepreneurial skills with long years of industrial experience and knowledge in commodity business have taken the Braj Binani Group to unfathomable heights and are all set to
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
List of Cement Companies in India (With Cement and Captive Power Capacities)
Company-wise Cement Plants, Capacities
Acquisitions and Mergers of Cement Cos
Directory of Cement Companies In India (Corporate/Head/Registered/Administrative OfďŹ ces)
Directory of Major Cement Plants In India
Directory of New Cement Companies
Directory of Some Mini Cement Plants
Directory of Suppliers to Cement Industry (Cement Equipments/Plants/Services/Spares)
Company-wise Cement Plants and their Capacities Capacity Capacity Capacity MTPA MTPA MTPA 2003 2009/10 2012
Sl No Plants
District
State
Year
1
ACC - Bargarh
Bargarh
Odisha
0.42
1.20
1.20
1968
2
ACC - Chaibasa
Singhbhum
Jharkhand
0.61
0.87
0.90
1947
3
ACC - Chanda
Chandrapur
Maharashtra
1.00
1.00
3.70
1970
4
ACC - Damodar (G)
Purulia
WB
0.53
0.53
0.53
1990
5
ACC - Gagal I, II units
Bilaspur
HP
2.70
4.40
4.40
1984
6
ACC - Jamul
Durg
CHG
1.58
1.58
1.58
1964
7
ACC - Kudithini (G)
Bellary
Karnataka
----
1.10
1.10
2010
8
ACC - Kymore
Katni
MP
1.70
2.20
2.70
1923
9
ACC - Lakheri
Bundi
Rajasthan
0.60
1.50
1.50
1937
10
ACC - Madukkarai
Coimbatore
TN
0.96
1.18
1.08
1934
11
ACC - Sindri (G)
Dhanbad
Jharkhand
0.60
0.91
1.00
1955
12
ACC - Thondebhavi (G)
Chikballapur
Karnataka
----
1.60
1.60
2009
13
ACC - Tikaria (G)
Sultanpur
UP
0.75
2.31
3.00
1998
14
ACC - Wadi, I-II
Wadi
Karnataka
4.71
5.79
5.79
1968
15
Adhunik Cement Industries
Jaintia Hills
Meghalaya
----
1.50
1.50
2009
16
Ambuja - Ambujanagar I, II
Junagadh
Gujarat
4.00
5.50
5.50
1986
17
Ambuja - Bhatapara
Raipur
CHG
1.00
1.80
2.90
1987
18
Ambuja - Bhatinda (G)
Bhatinda
Punjab
0.50
0.50
0.50
2001
19
Ambuja - Chandrapur
Chandrapur
Maharashtra
2.00
3.60
4.50
2002
20
Ambuja - Dadri (G)
GB Nagar
UP
----
----
1.50
2010
21
Ambuja - Darla
22
Ambuja - Farakka (G)
23
Solan
HP
1.16
1.60
1.60
1995
Murshidabad
WB
----
1.00
1.00
2007
Ambuja - Magdalla (G)
Surat
Gujarat
----
1.20
1.20
2008
24
Ambuja - Nalagarh (G)
Solan
HP
----
1.50
1.50
2010
25
Ambuja - Rabriyawas
Pali
Rajasthan
1.50
1.80
1.80
1996
26
Ambuja - Roorkee (G)
Haridwar
Uttarakhand
----
1.00
1.00
2007
27
Ambuja - Ropar (G)
Ropar
Punjab
1.34
2.50
2.50
1995
28
Ambuja - Sankrail (G)
Howrah
WB
1.00
1.50
1.50
2001
29
Amrit Cement
Jaintia Hills
Meghalaya
----
----
1.00
----
30
Andhra Cements - Durga
31
Andhra Cements - Vishaka (G)
32
Guntur
AP
0.50
0.86
0.86
1984
Vizag
AP
0.50
0.56
0.56
1979
Anjani Portland Cement
Nalgonda
AP
----
1.20
1.30
1997
33
Asian Concrete & Cemt
Solan
HP
----
0.30
1.30
2006
34
Bagalkot Cement
Bijapur
Karnataka
0.30
0.30
0.30
1955
35
Barak Valley Cements
Karimganj
Assam
----
0.33
0.33
2001
36
Barak Valley - Sub Cement Intl (G)
Karimganj
Assam
----
0.10
0.10
2007
37
Bharathi Cement
Kadapa
AP
----
5.00
5.00
2009
38
Bhavya Cements
Guntur
AP
----
1.40
1.40
2010
MTPA - Million Tonnes Per Annum, Year - Year of ďŹ rst Commissioning Labour & Industrial Chronicle
286
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
CORPORATE OFFICES
Directory of Cement Companies In India Corporate/Head/Registered/Administrative Offices ACC Limited Cement House 121, Maharishi Karve Road Mumbai - 400 020 Phones: 022-33024321, 66654321/414 Fax: 022-66317440, 66317407 Email: nand.kumar@acclimited.com Web: www.acclimited.com Kuldip Kaura, CEO & MD Email: kuldip.kaura@acclimited.com
Adhunik Group (Promoter of Adhunik Cement Ltd)
Lansdowne Towers 2/1A, Sarat Bose Road Kolkata - 700 020 Phone: 033-30517100 Fax: 033-22890285 Email: info@adhunikgroup.com Web: www.adhunikgroup.com GD Agarwal, Chairman Manoj Kumar Agarwal, MD
Adhunik Cement Ltd (JV-Adhunik MSP Cement)
605, Central Plaza 2/6, Sarat Bose Road Kolkaka - 700 020 Phone: 033-30519200 Fax: 033-30519201 Web: www.adhunikmspcement.com Mahesh Agarwal, Managing Director Email: maheshagarwal@ adhunikgroup.co.in - Guwahati Office 6th Floor, Monal Tower Opp Assam Secretariat GS Road, Dispur Guwahati - 781 006, Assam Phones: 0361-2237603/04 Fax: 0361-2237605 RS Gupta, Executive Director Mobile: 09954000203 rsgupta@adhunikmspcement.net
Ambuja Cements Ltd Elegant Business Park
Labour & Industrial Chronicle
MIDC Cross Road ‘B’ Off Andheri Kurla Road, Andheri (E) Mumbai - 400 059 Phone: 022-40667000 Fax: 022-40667423 Web: www.gujaratambuja.com Onne van der Weijde, MD Email: onne.van.der.weijde@ ambujacement.com BL Taparia, Co Secretary & CSO Email: bl.taparia@ambujacement.com
Web: www.anjanicement.com KV Vishnu Raju, Chairman & MD Email: kvvraju@yahoo.com PVRL Narasimha Raju, ED Email: ed@anjanicement.com SVS Shetty, CEO Phone: 040-23353128 (D) Email: svss9@anjanicement.com PS Raju, Group GM - HR & MS Mobile: 09949433571 Email: psr@anjanicement.com
Amrit Cement Industries Ltd*
Asian Concretes & Cements Pvt Ltd* (ACC JV - Cement Grinding Unit)
226/1 AJC Bose Road Trinity Towers, 6th Floor Kolkata - 700 020 Phone: 033-40033441 Email: info@amrit.co.in Web: www.amritcement.com Gauri Prasad Bagla, Chairman - Guwahati Office 2nd and 3rd Floor, Trishul Tower Mother Teresa Road, Zoo Tinali Guwahati - 781021, Assam - Shillong Office Opposite - Horse Shoe Building Lower Lachuimere Shillong - 793 001, Meghalaya Phone: 0364-2503192
Andhra Cements Ltd (Subsidiary of Jaypee Group)
Sector 128 Noida - 201 304 Gautam Budh Nagar Dist, UP Phones: 0120-4609000, 2470800 Fax: 0120-4609464, 4609496 Email: jaypee@jalindia.co.in
Anjani Portland Cement Ltd Anjani Cement Centre Plot No 7 & 8, Nagarjuna Hills 8-2-248/1/7, Punjagutta Hyderabad - 500 082 Phones: 040-23353096, 23353106 Fax: 040-23353093 Email: info@anjanicement.com 293
SCF # 270, Motor Market Mansa Devi Road, Manimajra Chandigarh - 160 101 Phone: 0172-2734939 Fax: 0172-5016391 Email: admin@asiancements.com Web: www.asiancements.com Harish Agarwal, Founder
Bagalkot Cement & Ind Ltd Block No 1, 6th Floor, Stadium House Veer Nariman Road, Churchgate Mumbai - 400 020 Phones: 022-22022717, 43552027/030 Fax: 022-22022884 Email: ms@bagalkotcement.com Web: www.bagalkotcement.com Ajay Kanoria, Chairman & MD Email: ak@bagalkotcement.com Pranav Kanoria, President Email: pk@bagalkotcement.com
Barak Valley Cements Ltd 281, Deepali, Pitampura Delhi - 110 034 Phones: 011-27033827-29 Fax: 011-27033824, 27033830 Email: delhi@barakcement.com Web: www.barakcement.com Kamakhya Chamaria, VC & MD Mobile: 09811121891 Email: kamakhyachamaria@ barakcement.com
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
CEMENT PLANTS
Directory of Cement Plants In India ACC Ltd - Plants 01. Bargarh Cement Works Cement Nagar, PO: Bardol Bargarh Dist - 768 038, Orissa Phones: 06646-246189/190, 247161 Fax: 06646-246430 Anil Gajananrao Singewar Director - Plant Email: anil.singewar@acclimited.com 02. Chaibasa Cement Works PO: Jhinkpani West Singhbhum Dist - 833 215, JHK Phones: 06589-235224 (D), 235300 Fax: 06589-235250 Sunil Gupta, Director - Plant Email: sunil.gupta@acclimited.com 03. Chanda Cement Works PO: Cementnagar Chandrapur Dist - 442 502, MAH Phone: 07172-285026 Fax: 07172-285165 Manoj Mishra, Director - Plant Mobile: 08888628686 Email: manoj.mishra@acclimited.com 04. Damodar Cement Works (G) Madhukunda, PO: Sunuri Purulia Dist - 723 121, West Bengal Phones: 03251-272224/223/007 Fax: 03251-272223 Manoj Jindal, Director - Plant Mobile: 09800002954 Email: manoj.jindal@acclimited.com 05. Gagal Cement Works PO: Barmana Bilaspur Dist - 174 013, Himachal Phone: 01978-244041 Fax: 01978-244067 Rakesh Sinha, Director - Plant Mobile: 09805272222 Email: rakesh.sinha@acclimited.com 06. Jamul Cement Works PO: Jamul Cement Works Durg Dist - 490 024, Chhattisgarh Phone: 0788-2286427 (D) Fax: 0788-2282585
Labour & Industrial Chronicle
Gopika P Tiwari, Director - Plant Email: gopika.tiwari@acclimited.com 07. Kudithini Cement Works (G) Kurugodu Road, PO: Kudithini Bellary Dist - 583 115, Karnataka Phone: 08392-210522 Fax: 08392-210522 M Sai Ramesh, Director - Plant Mobile: 09591990771 Email: sairamesh.mallikarjunan@ acclimited.com 08. Kymore Cement Works PO: Kymore Katni Dist - 483 880, MP Phone: 07626-272301 Fax: 07626-272303 RSRathore, Director - Plant Mobile: 09752034888 rajendra.rathore@acclimited.com 09. Lakheri Cement Works PO: Lakheri Bundi Dist - 323 603, Rajasthan Phone: 07438-261642 Fax: 07438-261504 Umesh Pratap, Director - Plant Mobile: 09731596531 Email: umesh.pratap@acclimited.com 10. Madukkarai Cement Works PO: Madukkarai Coimbatore - 641 105, Tamil Nadu Phone: 0422-2265212 Fax: 0422-2622282 Ashish Kumar Srivastava Director - Plant Mobile: 07708010509 Email: ashishkumar.srivastava@ acclimited.com 11. Sindri Cement Works (G) PO: ACC Colony Dhanbad Dist - 828 124, Jharkhand Phones: 0326-2245120, 2245054 Fax: 0326-2245515 Sirsendu Adhikari, Director - Plant sirsendu.adhikari@acclimited.com 12. Thondebhavi Cement Works (G) 300
Madugiri Road, PO: Thondebhavi Gauribidannur Tehsil Chickballapur Dist - 561 213, KAR Phone: 08155-288802 Fax: 08155-288682 KK Rajeev, Director - Plant Mobile: 09731597502 Email: rajeev.kurumthattil@ acclimited.com 13. Tikaria Cement Works (G) Tikaria IDA, PO: Gauriganj CSM Nagar Dist - 227 409, UP Phone: 05368-244096 Fax: 05368-244479 Dr AK Saxena, Director - Plant Mobile: 08953000401 Email: arunkumar.saxena@ acclimited.com 14. Wadi Cement Works PO: Wadi Gulbarga Dist - 585 225, Karnataka Phone: 08476-202239 Fax: 08476-202190 Dr SB Singh, Director - Plant Mobile: 08003548000 Email: samarbahadur.singh@ acclimited.com
Adhunik Cement Ltd - Plant (JV-Adhunik MSP Cement)
Umsoo Mootang, Thangskai Vill PO: Lumshnong Jaintia Hills Dist - 793 200 Meghalaya Phones: 096128-95628/629, 9436997827/28 Nichanametla Padmanabhaiah Mobile: 08974008006 Email: np@adhunikmspcement.net
Ambuja Cements Ltd - Plants 01. Ambujanagar Cement Plant PO: Ambujanagar, Kodinar Taluka Junagadh Dist - 362 715, Gujarat Phones: 02795-237000, 220214 Fax: 02795-220328, 220332 Vilas Deshmukh, Unit Head Email: vilas.deshmukh@
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
INDEX
Directory of Suppliers to Cement Industry ALPHABETICAL - INDEX Company ACE Calderys Ltd Ador Fontech Ltd AGS-Energy Conservation Pvt Ltd Air Systems Limited AIRCON Handling System Pvt Ltd Anjaneya Beltings Aqua Alloys Pvt Ltd Ayoki Fabricon Pvt Ltd Bevcon Wayors Pvt Ltd CA Polytech Pvt Ltd Carborundum Universal Ltd Connectwell Industries Pvt Ltd Covaai Gears Crompton Greaves Ltd D&H Secheron Electrodes Pvt Ltd Dalmia Laminators Ltd Decon Equipments & Systems Pvt Ltd Development Consultants Pvt Ltd Diffusion Engineers Ltd EIE Instruments Pvt Ltd EMTICI Engineering Ltd ERC Chemtrols Pvt Ltd ERCOM Engineers Pvt Ltd Evonik Fibres GmbH F Harley & Co Pvt Ltd FANTEK Fives India Engineering & Projects Pvt Ltd Flexican Bellows and Hoses Pvt Ltd Fosroc Chemicals (India) Pvt Ltd Garrison Polysacks Pvt Ltd GBM Manufacturing Pvt Ltd Genuine Filters & Fabrics Global Conveyor System Pvt Ltd Gujarat Machinery Pvt Ltd Haver Ibau India Pvt Ltd Henkel Adhesive Technologies India Pvt Ltd Hindusthan Parsons Ltd Hyquip Systems Ltd IKA India Private Ltd IKN Engineering (I) Pvt Ltd IMCO Alloys Pvt Ltd Indian Energy Exchange Ltd
Labour & Industrial Chronicle
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Company
Page No.
Ingersoll-Rand (India) Ltd 327 International Trade Links Instrument Pvt Ltd 328 Jakhotia Plastics Pvt Ltd 326 Jayashree Electrodevices Pvt Ltd 324 Jyotech Engineering Co Pvt Ltd 321 Kessels Engineering Works Pvt Ltd 333 KHD Humboldt Wedag India Pvt Ltd 321 Krishna Poly Packs Pvt Ltd 326 Krishna Udyog 321, 325 Krishna Woven Sacks Pvt Ltd 326 KRR Engineering Pvt Ltd 322 Kushal Polysacks Pvt Ltd 326 KVR Rail Infra Projects Pvt Ltd 334 LNV Technology Pvt Ltd 322 Madras Canvas Company 326 Magotteaux Industries Pvt Ltd 320, 322 Masturlal Private Limited 325 Masyc Projects Pvt Ltd 330 Meco Instruments Pvt Ltd 328 Meher Trailers Pvt Ltd 320 Merit BMH Engineering Pvt Ltd 330, 336 Millennium Multi Trade Pvt Ltd 334 MK Associates 328 MMD (India) Pvt Ltd 324, 332 Movers (India) Pvt Ltd 330 National Council for Cement and Bldg Materials (NCB) 324 Newkem Products Corporation 335 Nicropad Industries 329 Noble Refractories 334 NS Thermal Energy Pvt Ltd 333 OCL India Ltd 335 Orient Abrasives Ltd 335 Polyius India (Thyssenkrupp) 322 Power Ace Engineering Co 333 PP Minerals 335 Premium Transmission Ltd 333 Pristine Industries Ltd (PIL) 327 Priyadarshini Polysacks Ltd 327 Project Engineering Services 320 Promac Engineering Industries Ltd 322 Radhika Technologies Pvt Ltd 322 Rathi Transpower Pvt Ltd 334
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INDEX Company
Page No.
RN Gupta Engineering Co Pvt Ltd Rolcon Engineering Co Ltd SAN Engineering & Locomotive Co Ltd SBEM Pvt Ltd Scantech International Shanthi Gears Limited Shree Alloys Industries Pvt Ltd Simplicity Projects Pvt Ltd Sinoma International Engg Co India Pvt Ltd Special Equipments Spraying Systems (India) Pvt Ltd Sri Jalaram Plastics Starlinger Export GmbH Stock Redler India Pvt Ltd Sun Irrigation Systems Pvt Ltd Sur Iron & Steel Company Private Limited Swam Pneumatics Pvt Ltd Takraf India Pvt Ltd
332, 334 328 334 329 329 334 322 331 323 319 324 327 329 331 327 332 320 331
Company Tecpro Systems Limited TIDC India Timken India Ltd Transpade Engineers Pvt Ltd Transparent Energy Systems Private Limited Turbovent Industries Pvt Ltd V Automat & Instruments Pvt Ltd Vasavi Synthetics Pvt Ltd Vashi Electrical Pvt Ltd VAUTID-SHAH Hardface Private Limited Vishwakarma Refractories P Ltd Viswakirti Conveyors Pvt Ltd Voith Turbo Private Ltd Walchandnagar Industries Ltd Windmoller Holscher India Pvt Ltd Wollaque Ventilation & Conditioning (P) Ltd WR Grace & Co (India) Pvt Ltd
Page No. 331 328 327 331 335 331 323, 327 327 332 336 335 331 324 323 336 320 321
PRODUCT WISE - INDEX Company
Page No.
Air Pollution Control Equipments/Systems Alloy Steel Casting Automatic Truck Bag Loaders Belts/Couplings/Pulleys Blowers/Pumps/Valves Bulk Carriers/Mobile Silos Cement Additives Cement Plants/Equipments/Instruments Ceramics Consultants Conveyor Safety Switches Coupling Solutions Crushers/Sizers Dust Management/Supression Energy Conservation/Management/Saving Devices Energy Trading Felts/Filters/Filtration Technology Fuel Additives Grinding Aids and Performance Enhancers HDPE/Woven Sacks Industrial Air Equipments/Systems Industrial Automation
Labour & Industrial Chronicle
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Company
Page No.
Industrial Bearings 327 Industrial Chains 328 Industrial Fans 328 Instrumentation 328 Machinery & Equipment for PP Block Bottom Valve Sack Production 329 Manufacturer of Industrial & Consumer Products 329 Material Handling Equipments/Systems 329 Metal Expansion Joints 332 Mineral Sizing Solutions 332 Miscellaneous Products 332 Motors 332 Power Plants/Steam Turbines 333 Power Transmission Products 333 Rail Logistics 334 Refractory/Castables 334 Thermal Insulation Products 335 Waste Heat Recovery Systems 335 Wear Protection Materials 335 Weighbridges/Weighing Systems 336 Weighing/Bagging Machines/Loaders 336
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SUPPLIERS TO CEMENT INDUSTRY
Product Category-Wise
Directory of Suppliers to Cement Industry (Equipments/Plants/Services/Spares) AIR POLLUTION CONTROL EQUIPMENTS/SYSTEMS
Weighing/Batching, Dust Collector/ Bag Filter, Cyclone Seperator, Spiracages, Fume Extractors.
ERC Chemtrols Pvt Ltd Air Systems Ltd 61/32, TTK Road Alwarpet Chennai - 600 018, Tamil Nadu Phone: 91-44-24660888 Fax: 91-44-24988499 Email: nka@asplparts.com Website: www.asplparts.com Contact: Nitin Agarwal Mobile: 91 9884050000 Products/Services: Erection, testing and commissioning of ESPs and bag filters, hybrid ESPs; conversion of ESPs to bag filters; repair, retrofit and refurbishment of Electrostatic Precipitators
Amar Hill, Saki Vihar Road Powai Mumbai - 400 072, Maharashtra Phone: 91-22-6715 1200 Fax: 91-22-2857 1913 Email: sales@ercchemtrols.com Website: www.ercchemtrols.com Contact: Ms Anne Joseph Products/Services: DeNOx Systems: Selective NonCatalytic Reduction Systems (SNCR), Selective Catalytic Reduction Systems (SCR); SNCR & SCR components, Fuel Additives, Burners
F Harley & Co Pvt Ltd AIRCON Handling Systems Pvt Ltd “AIRCON HOUSE”, 18th Cross Doddanna Industrial Estate Peenya 2nd Stage Bengaluru - 560 091, Karnataka Phones: 91-80-28366755/46 Fax: 91-80-28366756 Email: aircon@airconindia.com Website: www.airconindia.com, www.bagfiltercages.com Contact: Sudhakar Pai Mobile: 91 9844030474 Products/Services: Belt Conveyor, Screw Conveyor, Bucket Elevator, Jumbo Bagloading and Unloading, Pneumatic Conveying (Dense/Dilute Phase System), Centrifugal Fan. Labour & Industrial Chronicle
5, Rameshwar Shaw Road Kolkata - 700 014, West Bengal Phone: 91-33-22897676 Fax: 91-33-22897919 Email: cal@harleygrp.com, skm_marketing@harleygrp.com Website: www.harleygrp.com Contact: Saibal Kumar Mitra Sr Manager-Marketing Mobile: 91 9831208135 Products/Services: Acoustic Cleaning System, Dust Suppression System, Dust Extraction System, Masterkool Outdoor Cooling System
FANTEK 154/2, 2nd Cross Street Natesan Nagar, Ayanambakkam 319
Chennai - 600 095, Tamil Nadu Phone: 91-44-64500608/609 Email: info@fantek.in Website: www.fantek.in Contact: Kishore Kumar Mobile: 91 9841247072 Srinivas Kishore, M: 91 9790983252 Products/Services: Centrifugal Fans, Axial Fans, Dampers, Inlet Guide Vans, Silencers, Fan Retrofits; Services: Computer Simulation, Energy Audit; Site Vibration Analysis
Genuine Filters & Fabrics 105-B4, Prestige Tower Indra Complex, Navlakha Indore - 452 001, Madhya Pradesh Phone: 91-731-2403632, 3046974-8 Fax: 91-731-2403432 Email: sales@genuineff.com Website: www.genuineff.com Contact: Kailash Vaishnav, GM Marketing & Technical Mobile: 91 9302414174 Products/Services: Filter Bags, Cages and Venturies
Special Equipments 309, Ashok Society Sahakarnagar No.2 Pune - 411 009, Maharashtra Phone: 91-20-24220407 Fax: 91-20-24220407 Email: spleq@rediffmail.com, spleqs@gmail.com Website: www.specialequipments.com Contact: Waghchaure YG Mobile: 91 9422303372 Products/Services: Bag filters, Cyclones and Allied Spares like Cages, Venturies
SURVEY OF CEMENT INDUSTRY & DIRECTORY 2012 | 3rd EDITION
Spotlight on Industry Associations Cement Manufacturers’ Association (CMA) All India Mini Cement Manufacturers’ Assn (AIMCMA)
Regulatory Feature PAT for Cement Industry
Special Event Report NCB’s 12th International Seminar on Cement
Energy Conservation The Ways to Improve Cement Industry’s Profitability Energy Conservation in Compressed Air Systems
Technology - Product Information Bevcon Wayors: Fusing Stockyard Systems with Bulk Material Handling Solutions Cemtec Engg: Enhance productivity with Cemeng Dragon Calciner Technology Connectwell Industries: Terminal Blocks and Industrial Connectors Evonik Fibres: Use of P84 filter media in kiln de-dusting system MMD India: Benefits of MMD mobile sizers for cement industry applications Windmoeller & Hoelscher: Next Generation Cement Packaging: Block Bottom Welded Woven Bags
Company Profile Jyotech Engg: Serving Core Sector Industries
SPECIAL REPORT
NCB’s 12th INTERNATIONAL SEMINAR ON CEMENT AND BUILDING MATERIALS The National Council for Cement and Building Materials (NCB) held its 12th International Seminar on Cement and Building Materials from November 15-18, 2011, at The Ashok, New Delhi. The seminar was well attended by more than 800 delegates including 92 delegates from overseas countries like Austria, Bangladesh, Bhutan, Brazil, Canada, China, Denmark, Egypt, France, Germany, Indonesia, Italy, Japan, Malaysia, Nairobi, Netherlands, Norway, Switzerland, Turkey and UK. The Seminar and the Technical Exhibition were inaugurated by Talleen Kumar, Joint Secretary, Department of Industrial Policy & Promotion (DIPP), Ministry of Commerce and Industry, Government of India. In his inaugural address, Talleen Kumar said: “Indian cement industry has outpaced the growth rates of other
prominent industries in the country, on the back of growing demand from the housing sector, increased activity in infrastructure development and exports recovery.” He added: “Since the cement industry is energy intensive and releases high CO2 emissions per tonne of cement produced, the biggest challenge today for the Indian cement industry is
sustainability. The industry’s efforts towards emission control, preservation of ecology and voluntary initiatives such as Corporate Responsibility for Environmental Protection are laudable. The Indian cement industry deserves commendation for its longstanding efforts towards reduction of its carbon footprint by adopting the best technologies and manufacturing practices. This is reflected in the
Dr SC Sharma, Joint Director-NCB; Ashwani Pahuja, Director General - NCB; Chief Guest Talleen Kumar, Joint Secretary-DIPP, Govt of India; Ms Vinita Singhania, Managing Director - JK Lakshmi Cement and then President-CMA, A Venkatasubramanian, General Manager-NCB (L to R) Labour & Industrial Chronicle
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TECHNOLOGY - PRODUCT INFORMATION
Benefits of MMD mobile sizers for cement industry applications - by M Pradeep Kumar, Vice President, MMD (India) Pvt Ltd In the current climate of rapidly increasing fuel costs and the impact of cement manufacturing on the environment is a recurring theme in the press and with NGO s. The importance of the industry taking a new look at the significant progress being made regarding these issues in the allied mining industry, cannot be under rated. Although the volume of the raw materials required by the cement industry is low compared with mining and the technology employed in their production less complex than cement manufacturing. It is a highly visible and therefore potentially contentious element in the production chain, as cement plants, in order to be close to the markets, tend to be in developed and hence more sensitive areas than mines. A situation which makes the growing use in the mining industry of in pit crushing and conveying (IPCC) rather than truck haulage, an area of particular significance. As not only does IPCC/conveying allow for a reduction in the dependence on expensive oil based fuel, but is seen as being more “eco-friendly”. Due to the potential of its reduction (or elimination) of the “green-house gases” in exhaust fumes as well as the noise and dust generated by trucks. Furthermore, a reduction in the haul route and quarry “footprint” can be achieved by making pits deeper, using steeper grades and by the smaller, less intrusive structures required for conveying. These benefits not being confined to new projects but also those whose existence/expansion plans are being threatened by the increasing volumes, deeper pits and extended haul distances increasing production costs and exacerbating the allied issues of noise, dust and the production of “greenhouse gas”.
Background Mobile crushers and IPCC are not new concepts and their benefits are well established within quarrying, particularly
in aggregate production and contract crushing. Their popularity having resulted in there being a significant number of manufacturers supplying a wide range of equipment to the market. The initial requirement having been for wheel mounted units, but rapidly evolving to the current situation where the vast majority of the units now being supplied are mounted on crawlers. However the vast majority of these quarries produce at a lower rate than is generally required by cement plants. The tonnages handled normally being below 600 tph, with only a handful producing more than 1,000 tph. This situation having led to jaw and cone crushers dominating this market, with the use of impactors being limited by their high power consumption which requires the use of heavy cables, high voltage and/or large mobile generators. A number of successful mobile units have also been supplied to both the mining and the cement industries. However, here they have been somewhat slower in gaining general acceptance, primarily due to the higher capacities required. The relatively low demand had limited the number of companies manufacturing mobile units for these industries. Particularly in cement where the list of suppliers has hitherto been confined to Dragon of France; previously part of FCB and no longer in existence, Krupp of Germany, which after experiencing financial difficulties was bought by Thyssen and is now operating as TKF. Both of these companies mobile offerings having been limited to twin roll crushers and MMD of the UK (Mining Machinery Developments) which by contrast equipped their units with
Picture 1: Series of MMD high capacity fully mobile sizer rigs Labour & Industrial Chronicle
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