Jergens Master Product Catalogue

www.jergensinc.com

1ERYJEGXYVMRK )J½GMIRG] Since our founding Jergens, Inc. has grown to comprise 3 distinct business units: Workholding Solutions, Lifting Solutions and Specialty Fasteners. Building on its reputation of uncompromising quality standards, Jergens is committed to helping its customers achieve leaner,more profitable manufacturing, and continues to add products and engineered solutions for an integrated approach to “Manufacturing Efficiency.”

QUICK CHANGE FIXTURING .............................5

We manufacture over 80% of what we sell right here in our

PRODUCTION VISES.........................................73

130,000 sq. ft. Cleveland, OH facility, guaranteeing you high

POWER CLAMPING ........................................135 LOCATING & WORKHOLDING COMPONENTS .............................................. 203

quality, competitive pricing and immediate availability (or fast turnaround times on special items). We are a big user of our own products and can set up

SPRING LOADED DEVICES............................ 299

lean cells to accommodate lot sizes from 1 to 10,000, thanks

TOGGLE CLAMPS ...........................................317

to our own tooling components and engineered products like

HANDWHEELS, KNOBS & HANDLES ............361

the Ball Lock Mounting System.

®

MISCELLANEOUS FASTENERS...................... 423 KWIK-LOK PINS ............................................. 435 THREADED INSERTS ..................................... 463 HOIST RINGS ..................................................479

So when it comes to lean manufacturing we practice what we preach here at Jergens... Manufacturing Efficiency.

QUICK CHANGE FIXTURING

Ball Lock® for Rotary Indexers ...............................20–21 Ball Lock® Accessories ................................................... 26 Commonly Asked Questions About the Ball Lock® Mounting System ..................................................... 8–9 Fast Acting Ball Lock® Shanks ...................................... 26 Fixture Kits for HAAS ..................................................... 18 Fixture Plates....................................................................13 Fixture Plates for Multi-Purpose Subplates .............. 10 Fixture Plates for Tooling Columns ............................. 16 Jigsaw Interlocking Plates .............................................11 Liners ................................................................................ 23 Liners, Stainless Steel .................................................... 25 Modular Grid Fixture Plates ..........................................11 Multi-Purpose Subplates .............................................. 10 Quick Change Kits ...........................................................17 Receiver Bushings .......................................................... 23 Receiver Bushings, Stainless Steel .............................. 25 Repair Kits ........................................................................ 22 Set-Up Reduction Worksheet ...................................... 19 Shanks .............................................................................. 22 Shanks, Stainless Steel .................................................. 24 Subplates ..........................................................................12 Subplates for Tooling Columns ................................... 16 Tooling Columns, 4 sided.............................................. 15 Tooling Columns, T-Columns ....................................... 14

Ball Lock® Mounting System (Metric) Ball Lock® for Rotary Indexers ...............................35–36 Ball Lock® Accessories ................................................... 41 Fast Acting Ball Lock® Shanks ...................................... 41 Fixture Plates................................................................... 30 Fixture Plates for Multi-Purpose Subplates .............. 28 Fixture Plates for Tooling Columns ............................. 34 Jigsaw Interlocking Plates ............................................ 28 Liners ................................................................................ 38 Liners, Stainless Steel .................................................... 40 Modular Grid Fixture Plates ......................................... 28 Multi-Purpose Subplates .............................................. 27 Quick Change Kits .......................................................... 31 Receiver Bushings .......................................................... 38 Receiver Bushings, Stainless Steel .............................. 40

Zero Point Mounting System Clamping Bracket ........................................................... 55 Pull Studs & Engagement Screws ......................... 48–49 Clamping Plates .............................................................. 47 Clamping and Positioning ............................................ 46 Flange Type Installation Module ...........................55–56 Rapid-Clamping Cylinder ............................................. 57 Installation Clamping Modules .............................50–52 Raised/Mounted Clamping Module .....................53–54 System Overview ......................................................42–45

QUICK CHANGE FIX TURING

Ball Lock® Mounting Sy System (Inch)

Repair Kits........................................................................ 37 Shanks .............................................................................. 37 Shanks, Stainless Steel .................................................. 39 Subplates ......................................................................... 29 Subplates for Tooling Columns ................................... 34 Tooling Columns, 4 sided.............................................. 33 Tooling Columns, T-Columns ....................................... 32

Fixture Pro® 5-Axis Quick Change Fixturing Bushings, QLS (Quick Lock System) ............................ 70 Chip Plug, QLS (Quick Lock System) ........................... 70 ER Collett .......................................................................... 68 Fixture Plates, Blank ...................................................... 65 Locating Keys .................................................................. 71 Locating Pins ................................................................... 69 Machinable Blanks, Steel .............................................. 65 Pallet Changers, Drop & Lock™ .................................... 66 Risers, Aluminum & Steel ........................................62–63 Self Centering 60mm Vise ............................................ 66 Shoulder Screws, QLS (Quick Lock System)............... 71 Subplates ......................................................................... 62 Top Plates, Riser .............................................................. 64 Top Tooling, Dovetail Vises .......................................... 67 System Overview ......................................................58–61

5

BALL LOCK MOUNTING SYSTEM ÂŽ

WORKHOLDING SOLUTIONS GROUP

We Put It All Together‌ In Seconds. Maximize productivity levels and dramatically increase throughput with Ball LockŽ. ,OOKING TO REALIZE THE FULL BENElTS OF LEAN MANUFACTURING 4HEN YOU NEED THE ONE SYSTEM THAT PUTS IT ALL TOGETHER SO YOU CAN PUT IT ALL TOGETHERxAND THAT S "ALL ,OCKŽ.

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYSTEM

"ALL ,OCK¤ IS THE INDUSTRY S MOST POPULAR QUICK CHANGE lXTURING mEXIBLE MOUNTING SYSTEM THAT CAN BE CONlGURED TO CREATE LEAN OPTIMIZED SOLUTIONS FOR YOUR MOST DEMANDING NEEDS

ÂŽ

The Ball LockÂŽ Mounting System is used as a Quick Change Solution on the following: s #.# -ACHINES s 0ALLETIZED &IXTURES s 3TAMPING s &ABRICATING s )NJECTION -OLDING

6

s 0ACKAGING -ACHINES s !SSEMBLY -ACHINES s %$s 2OBOTICS s 7ELDING &IXTURES

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

BALL LOCK MOUNTING SYSTEM ÂŽ

WORKHOLDING SOLUTIONS GROUP

Lean Manufacturing and Set Up Reduction Applications Accurately Locate and Lock Fixture Plates to Subplates in Seconds‌ With No Indicating Required. Machining Cast Part

Previous Set-Up Time: MINUTES

Set Up Using Ball LockÂŽ System: -OUNT PARTS TO lXTURE PLATE WHILE MACHINING OTHER PARTS -OUNT lXTURE PLATE TO TOMBSTONE USING "ALL ,OCK¤ SHANKS .O INDICATING REQUIRED BECAUSE SYSTEM PROVIDES + › MM REPEATABILITY

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYS TEM

Previous Set Up Method: ,OCATED PART WITH DOWEL PINS BOLTED PART TO TOMB STONE lXTURE )NDICATED PART TO ZERO DATUM POINT

Set Up Time With Ball LockÂŽ System: SECONDS

$RILLING AND REAMING FORGED PART Previous Set Up Method: &IXTURE PLATE LOCATED WITH DOWEL PINS BOLTED TO MACHINE BASE &IXTURE PLATE AND PARTS INDICATED

Previous Set Up Time: MINUTES

ÂŽ

CNC Machine Base: Set Up Using Ball LockŽ System: 0ARTS ARE PRE MOUNTED ON lXTURE PLATE WHICH IS THEN MOUNTED TO MACHINE BASE USING "ALL ,OCK¤ SHANKS .O NEED TO INDICATE

Set Up Time with Ball LockÂŽ System: SECONDS

CNC Vertical Machining Center -ACHINING AIRCRAFT VALVE PARTS Previous Set Up Method:.EW 0ROJECT .EW -ACHINE .O 0RIOR (ISTORY

Previous Set Up Time: .EW 3ET 5P

Set Up Using Ball LockŽ System:5SING "ALL ,OCK¤ *IG 3AW 0LATE ON -ULTI 0URPOSE 3UBPLATE ENABLES OPERATOR TO MOUNT TWO MORE VISES ON THE lXTURE .O INDICATING NEEDED

Set Up Time With Ball LockÂŽ System: SECONDS SETTING UP SIX VISES

Two-Sided Tombstone $RILLING AND TAPPING CYLINDRICAL BODIES Previous Set Up Method: &IXTURE LOCATED AND BOLTED TO TOMBSTONE (AD TO BE INDICATED

Previous Set Up Time: MINUTES

Set Up Using Ball LockŽ System: &IXTURE PLATE MOUNTED AND LOCATED WITH "ALL ,OCK¤ SHANKS .O NEED TO INDICATE

Set Up Time with Ball LockÂŽ System: SECONDS

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

7

BALL LOCK MOUNTING SYSTEM ®

WORKHOLDING SOLUTIONS GROUP

Locates

4HE "ALL ,OCK¤ 3YSTEM ACCURATELY POSITIONS YOUR lXTUREPLATE WITH A REPEATABILITY OF MM OR BETTER MINIMIZING THE NEED TO INDICATE YOUR lXTURE

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM

Locks

4HE "ALL ,OCK¤ 3YSTEM SECURELY HOLDS lXTURE PLATES TO SUBPLATES WITH UP TO LBS +G OF HOLD DOWN FORCE PER SHANK

®

8

4HE "ALL ,OCK® -OUNTING 3YSTEM IS DESIGNED TO SPEED THE ACCURATE LOCATING AND LOCKING OF lXTURE PLATES TO SUBPLATES 4HE SYSTEM CONSISTS OF THREE PARTS A ,OCATING 3HANK A ,INER "USHING AND A 2ECEIVER "USHING 5SING THE "ALL ,OCK¤ -OUNTING 3YSTEM IS A SIMPLE PROCESS )NSTALL A SUBPLATE WITH RECEIVER BUSHINGS ON YOUR MACHINE TABLE ADD YOUR lXTURE PLATE WITH TWO LOCATING LINER

BUSHINGS THEN INSERT TWO LOCATING SHANKS THROUGH THE LINERS AND INTO THE RECEIVER BUSHINGS TO PROVIDE ACCURATE LOCATION / TURNS OF THE SET SCREW IN EACH OF THE LOCATING SHANKS PROVIDES POSITIVE HOLDING FORCE !DDITIONAL "ALL ,OCK¤ 3HANKS ARE INSERTED THROUGH CLEARANCE HOLES IN THE lXTURE PLATE AND SET SCREWS TIGHTENED FOR ADDITIONAL HOLDING FORCE DISTRIBUTED ACROSS

THE lXTURE PLATE )T IS RECOMMENDED THAT THE USE OF THE "ALL ,OCK¤ -OUNTING 3YSTEM FOR LOCATING AND CLAMPING OF lXTURE PLATES BE INCORPORATED IN A SYSTEMATIC PROCESS !LL lXTURE PLATES SHOULD HAVE TWO LOCATING POINTS POSITIONED AS FAR APART AS POSSIBLE 4HERE IS NO ADVANTAGE TO HAVING MORE THAN TWO

The Ball Lock® Mounting System PROVIDES A METHOD OF QUICKLY AND ACCURATELY LOCATING lXTURES ONTO MACHINE TABLES 4HE "ALL ,OCK® -OUNTING 3YSTEM HAS DONE FOR MACHINING CENTERS WHAT THE *APANESE 3-%$ CONCEPT DID FOR PRESSES )NSTEAD OF SINGLE MINUTE EXCHANGE OF DIES "ALL ,OCK® PROVIDES SINGLE MINUTE EXCHANGE OF lXTURES &IXTURES CAN OFTEN BE EXCHANGED IN LESS THAN A MINUTE AND WITH POSITION REPEATABILITY OF MM &IXTURES CAN BE EXCHANGED BETWEEN DIFFERENT MACHINES WHEN BOTH ARE USING THE *ERGENS "ALL ,OCK® -OUNTING 3YSTEM

Commonly Asked Questions

Q. How does it lock? A. )NSIDE THE SHANK ARE THREE BALLS THAT EXPAND INTO A TAPERED GROOVE IN THE RECEIVER BUSHING 4HIS ACTION DRAWS THE PLATES TOGETHER 4HE LOCKING BALLS ARE ACTIVATED BY TURNING A SETSCREW IN THE HEAD OF THE SHANK WHICH PUSHES A TH BALL TO DISTRIBUTE THE CLAMPING FORCES BETWEEN THE LOCKING BALLS

Q. What is the Ball Lock® Mounting System? A. )T IS A MEANS OF LOCATING AND LOCKING TWO mAT SURFACES TOGETHER NORMALLY A lXTURE PLATE AND A SUB PLATE Q. How does it locate? A. 3IMILAR TO LOCATING PINS TWO "ALL ,OCK® SHANKS PINS PASS THROUGH TWO PRECISION LINER BUSHINGS ON THE lXTURE PLATE AND INTO TWO PRECISION RECEIVER BUSHINGS ON THE SUBPLATE

Q. How many shanks are required to locate and lock each fixture? A. /NLY TWO SHANKS PASSING THROUGH BUSHINGS IN THE lXTURE PLATES ARE REQUIRED FOR LOCATION (OWEVER

ADDITIONAL SHANKS PASSING THROUGH CLEARANCE HOLES IN THE lXTURE PLATE WILL PROVIDE ADDITIONAL HOLDING FORCE DISTRIBUTED ACROSS THE PLATE

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

BALL LOCK MOUNTING SYSTEM ®

WORKHOLDING SOLUTIONS GROUP

"ALL ,OCK¤ 3HANK

,INER "USHING

"ALL ,OCK¤ 3HANK

,INER "USHING

&IXTURE 0LATE

&IXTURE 0LATE

3OCKET (EAD #AP 3CREWS

3LIP &IT (OLE

0RESS &IT (OLE

&ACE -OUNT "USHING

3UBPLATE

"ACK -OUNT "USHING

#OUNTER "ORED (OLE

Mounting Method With Back Mount Bushing

®

Mounting Method With Face Mount Bushing

$RILLED (OLE

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYS TEM

-ACHINE 4ABLE OR 3UBPLATE

LOCATING POINTS )F MORE THAN TWO mANGED SHANKS ARE REQUIRED TO PROVIDE ADDITIONAL HOLD DOWN FORCE OMIT LINER BUSHINGS IN THE ADDITIONAL HOLES IN THE lXTURE PLATE AND ALLOW MM OVER THE NOMINAL SIZE 4HE ADDITIONAL CLEARANCE WILL INSURE THAT THESE HOLES HAVE NO INmUENCE ON THE LOCATING HOLES

How accurate should positioning be? 4HE CENTER DISTANCE OF THE RECEIVER BUSHINGS IN THE MACHINE TABLE TOMBSTONE OR SUBPLATE SHOULD BE AS ACCURATE AS POSSIBLE MM RECOMMENDED !CCURATE LOCATION WILL ASSURE INTERCHANGEABILITY OF NUMEROUS lXTURE PLATES &OR ACCURATE REPEATABILITY WITHIN

MM OF TRUE POSITION BOTH LINER BUSHINGS IN THE lXTURE PLATE SHOULD BE primary LINERS AND THE CENTER DISTANCE TOLERANCE SHOULD BE MM &OR A SLIGHTLY LOOSER lT REPEATABILITY WITHIN MM OF TRUE POSITION USE ONE primary AND ONE secondary LINER WITH A CENTER DISTANCE TOLERANCE OF MM

Q. Is there a preferable location for the liner bushing? A. 3YSTEM REPEATABILITY IS IMPROVED IF THE LINERS ARE LOCATED AT OPPOSITE CORNERS OF A RECTANGULAR lXTURE PLATE &OR CONSISTENCY WE RECOMMEND LOCATING THE LINER BUSHINGS AT TOP LEFT AND BOTTOM RIGHT Q. What are the advantages of using the Ball Lock® System over the conventional method of dowel pins and cap screws? A. "OTH LOCATING AND LOCKING ARE ACCOMPLISHED IN THE SAME MOTION "ALL ,OCK® SHANKS REQUIRE ONLY TURNS TO LOCK A n - SCREW

WITH ¢ MM OF THREAD ENGAGEMENT REQUIRE TURNS TO LOCK /N #.# MACHINES THE REPEATABILITY OF lXTURE LOCATIONS MAKES INDICATING OF THE lXTURE UNNECESSARY Q. How do I recess the fixtureplate for a clear surface ? A. #OUNTERBORE THE lXTURE PLATE TO A DIAMETER LARGE ENOUGH TO ALLOW EASY REMOVAL OF THE SHANK Note: 4HE THICKNESS OF THE PLATE SECTION UNDER THE HEAD OF THE SHANK IS CRITICAL AND MUST CONFORM TO MOUNTING INSTRUCTIONS

Q. What if my plate is thinner than the recommended thickness? A. "Y ADJUSTING THE DEPTH OF THE COUNTERBORE FOR THE RECEIVER BUSHING IN THE SUBPLATE YOU CAN STILL USE THE "ALL ,OCK® 3YSTEM )F THERE ARE ANY QUESTIONS ON THIS TYPE OF APPLICATION PLEASE CALL Q. Can I use the shanks in a heated environment? A. 4HE SHANK IS MADE OF ALLOY STEEL HEAT TREATED TO 2C AND SHOULD WITH STAND TEMPERATURES UP TO & # Note: 4HERMAL EXPANSION OF lXTURE PLATES MAY AFFECT THE CENTER DISTANCE TOLERANCE AND REPEATABILITY

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

9

BALL LOCK MOUNTING SYSTEM ÂŽ

I N C H F I X T U R E /S U B P L AT E S

WORKHOLDING SOLUTIONS GROUP

Multi-Purpose Subplates 28706

40x20 Multi-Purpose Subplate

28801 Part Number

49112

Wt. (lbs)

49406

4HE *ERGENS -ULTI 0URPOSE 3UBPLATE ACCOMMODATES A WIDE VARIETY OF lXTURE PLATES AND VISES 4HIS VERSATILITY FACILITATES USING THE SAME 6-# FOR DIVERSE PRODUCTS IN REPETITIVE RUNS LONG AND SHORT BATCH SIZES

28719

28713 or 28715

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYSTEM

s &RE-AX™ 3TEEL OR %QUIVALENT s 4HICKNESS › s 0ARALLEL WITHIN

28727 49112 17.0000

17.0000

12.0000

12.0000

(18) 20MM FACE MOUNT BUSHINGS INSTALLED 6.0000

5/8" BORED HOLE FOR SINE FIXTURE KEYS (2) PLACES

20 12.0000 17.0000

(8) 25MM FACE MOUNT BUSHINGS INSTALLED 8.0000

8.0000

8.0000

8.0000

ÂŽ

40

Fixture Plate Options for Multi-Purpose Subplates – Aluminum or Steel Fixture Plate*/Vise Part Number

Thickness of Fixture Plate

Number of Fixture Plates/Vises That Mount on Multi-Purpose Subplate

Receiver Bushing Center Distance

Receiver Bushing Size

Required Ball LockÂŽ Shank Part Number

Number of Shanks Required Per Fixture Plate/Vise

28713 X &IXTURE 0LATE

X

MM

49601

28715 X &IXTURE 0LATE

X

MM

49601

28801 X -ODULAR 'RID 0LATE

X

MM

49602

28706 *IGSAW )NTERLOCKING 0LATE

X

MM

49601

28727 X &IXTURE 0LATE

X

MM

49612

28719 X &IXTURE 0LATE

X

MM

49601

49406 *IGSAW "ASE 6ISE

X

MM

49601

3EE NEXT PAGE FOR DIMENSIONAL DATA ON lXTURE PLATES 0ART NUMBERS SHOWN FOR ALUMINUM PLATES ALSO AVAILABLE IN STEEL

#OUNTERBORED TO AT MOUNTING HOLES

10

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

BALL LOCK MOUNTING SYSTEM ®

WORKHOLDING SOLUTIONS GROUP

I N C H F I X T U R E /S U B P L AT E S

Fixture Plates for Multi-Purpose Subplate 14x14x3/4" Fixture Plate

16x16 Modular Grid Fixture Plate

Wt. (lbs)

Steel Plate Part Number

Wt. (lbs)

Steel Plate Part Number

Wt. (lbs)

28713

28813

28801

80 S

16x16x3/4" Fixture Plate Aluminum Plate Part Number

Wt. (lbs)

28715

s &RE-AX 3TEEL OR EQUIVALENT s 4HICKNESS › s 0ARALLEL WITHIN s -OUNTS TO SUBPLATES WITH "ALL ,OCK 3HANK X

-0.000 .625 +0.0005 x .25 Deep COUNTERBORE

â„¢

Steel Plate Part Number

Wt. (lbs)

28815

55

s #AST !LUMINUM OR &RE-AX 3TEEL OR EQUIVALENT s 4HICKNESS › s 0ARALLEL WITHIN 3TEEL s -OUNTS TO SUBPLATES WITH "ALL ,OCK 3HANK X

¤

1/2-13 TAPPED HOLE

â„¢

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYS TEM

Aluminum Plate Part Number

CLEARANCE HOLES FOR HOLDDOWN (2) PLACES

(2) 20MM PRIMARY LINERS INSTALLED

¤

2.0000 #LEARANCE HOLES FOR HOLDDOWN PLACES

12.0000 16.0000

®

"ORED HOLE FOR SINE lXTURE KEYS PLACES

6.000 MM 0RIMARY ,INERS )NSTALLED

1.50 TYP 12.0000 16.0000

Jigsaw Interlocking Fixture Plate Aluminum Steel Plate Plate Part No Wt. Part No Wt.

28705 28706

6 11

A

B

C

20x20x1" Fixture Plate Jergens D

Vise P/N

— 7.97 5.97 15.00 6.0000 49401 34 9.97 7.97 16.00 8.0000 49402

— 28806

s #AST !LUMINUM OR &RE-AX 3TEEL OR EQUIVALENT s 4HICKNESS › s 0ARALLEL WITHIN 3TEEL s &OR USE WITH NARROW BASE OR VISE MODELS s $ESIGN ALLOWS CLOSE VISE SPACING FOR MORE PARTS PER RUN s %ASILY MOUNTS TO 3UBPLATES USING THE "ALL ,OCK 3HANK X s 5SEFUL FOR HIGH DENSITY lXTURING OF SMALL PARTS ™

Aluminum Plate Part Number

Wt. (lbs)

Steel Plate Part Number

Wt. (lbs)

28727

28827

s #AST !LUMINUM OR &RE-AX 3TEEL OR EQUIVALENT s 4HICKNESS › s 0ARALLEL WITHIN 3TEEL s -OUNTS TO SUBPLATES WITH "ALL ,OCK 3HANK X ™

®

¤

#LEARANCE HOLE FOR #LEARANCE HOLE HOLDDOWN FOR HOLDDOWN

#LEARANCE HOLES FOR HOLDDOWN PLACES

MM 0RIMARY ,INERS )NSTALLED

! "

"ORED HOLE FOR SINE lXTURE KEY PLACES

$ 6.0000

8.500 MM 0RIMARY ,INERS )NSTALLED

#

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

11

BALL LOCK MOUNTING SYSTEM ÂŽ

I N C H F I X T U R E /S U B P L AT E S

WORKHOLDING SOLUTIONS GROUP

ÂŽ

Ball Lock Standard Subplates

16x16 Subplate

s s s

Part Number

s s s

49101

s &REMAX˜ STEEL PLATE OR EQUIVALENT s 4HICKNESS › s 0ARALLEL WITHIN

6.000 MM FACE MOUNT BUSHINGS INSTALLED

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYSTEM

s s s

25x16 Dual Station Subplate

Part Number

s s s

s s s

s s s

s s s

%QUIPPED WITH FOUR MM RECEIVER BUSHINGS FOR USE WITH X OR X lXTURE PLATES )DEAL FOR HORIZONTAL MACHINING CENTERS OR MULTIPLE PALLET MACHINING CENTERS

"ORED HOLES FOR SINE lXTURE KEYS PLACES

s s s

Wt (lbs)

s s s

s s s

49111

Wt (lbs)

28713 or 28715

"ORED HOLES FOR SINE lXTURE KEYS PLACES

MM FACE MOUNT BUSHINGS INSTALLED

6.000

s s s

s s s

s s s

s s s

s s s

28711

s s s

49111

ÂŽ

6.000

Aluminum Plate Part Number

28713 28715 28711

˚˚ ˚

Steel Plate Part Number

Number of Fixture Plates

28813 28815 28811

"ORED HOLES FOR SINE lXTURE KEYS PLACES

X X X

MM FACE MOUNT BUSHINGS INSTALLED

s &REMAX˜ STEEL PLATE OR EQUIVALENT s 4HICKNESS › s 0ARALLEL WITHIN

Part Number

8.0000

˚˚ ˚

%QUIPPED WITH TWELVE INSTALLED MM RECEIVER BUSHINGS TO EASILY LOCATE AND MOUNT *ERGENS 3TANDARD &IXTURE 0LATES

15x10 Bridgeport™ – Style Subplate

˚˚ ˚

DIA FOR MOUNTING TO TABLE

˚˚ ˚

Plate Width and Length

49121

Wt (lbs)

%QUIPPED WITH FOUR INSTALLED MM RECEIVER BUSHINGS AND MOUNTING HOLES 5SED WITH THE "RIDGEPORT˜ STYLE lXTURE PLATES OR s 4HICKNESS › s 0ARALLEL WITHIN

Ball LockÂŽ Quick Change Kits include all components needed in a single package. See page 17 for details.

12

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

BALL LOCK MOUNTING SYSTEM ÂŽ

WORKHOLDING SOLUTIONS GROUP

I N C H F I X T U R E /S U B P L AT E S

ÂŽ

Ball Lock Fixture Plates s #AST !LUMINUM OR &REE-AX™ 3TEEL OR EQUIVALENT s 4HICKNESS TOLERANCE › s 0ARALLEL WITHIN 3TEEL s n4 !LUMINUM PLATES WITHIN AVAILABLE UPON REQUEST

Aluminum Ball LockÂŽ Fixture Plates with 2 Primary Liners Installed

28706 28711 28713 28715 28722 28724 28726 28719 28727 28731 ˆ

ˆ

28806 28811 28813 28815 28822 28824 28826 28819 28827 28831 28801

Weight (lbs)

Plate Dimensions (in.)

X X X X X X X X X X X

s -ACHINED TO CLOSE TOLERANCES s 2EPEATABILITY › OR BETTER s 2EDUCES lXTURE SET UP AND ASSEMBLY TIME s 0ROVIDED WITH BORED HOLES FOR SINE lXTURE KEYS s &OR HORIZONTAL OR VERTICAL MACHINING CENTERS 4OOL 2OOM -ILLS OR MULTIPLE PALLET MACHINING CENTERS

Shank Size Dia. (mm)

Shank Part Number

49601 49601 49601 49601 49612 49612 49612 49601 49612 49608 49602

ÂŽ

Weight (lbs)

Plate Part Number Steel

Ball LockÂŽ

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYS TEM

Plate Part Number Aluminum

Plate Thickness (in.) Âą0.005

Custom Sizes Available *ERGENS WILL MAKE "ALL ,OCKÂŽ lXTURE PLATE OR SUBPLATES TO YOUR SPECIlCATIONS #ALL FOR FURTHER INFORMATION

˜

15x10x3/4" Fixture Plate Bridgeport Style Aluminum Plate Part Number

Wt. (lbs)

28731

12x14x3/4" Fixture Plate

Steel Plate Part Number

Wt. (lbs)

Aluminum Plate Part Number

Wt. (lbs)

28831

28711

Steel Plate Part Number

Wt. (lbs)

28811

#LEARANCE (OLE FOR (OLDDOWN 0LACES "ORED (OLES FOR 3INE &IXTURE +EYS 0LACES 4.000

MM 0RIMARY ,INERS )NSTALLED

#LEARANCE (OLE FOR (OLDDOWN 0LACES 8.0000

6.000

"ORED HOLES FOR SINE lXTURE KEYS PLACES

MM 0RIMARY ,INERS )NSTALLED

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

13

BALL LOCK MOUNTING SYSTEM ÂŽ

I N C H F I X T U R E /S U B P L AT E S

WORKHOLDING SOLUTIONS GROUP

Fixture Plate

ÂŽ

Ball Lock T-Columns s #LASS #AST )RON s !LSO AVAILABLE IN !LUMINUM s "ALL ,OCK 2ECEIVER "USHINGS AND ,INER "USHINGS INSTALLED s 0ERPENDICULARITY IS PER FOOT ¤

Tooling Column

ÂŽ

Custom Sizes Available with or without Ball Lock

7E ARE ABLE TO QUOTE YOU ON YOUR SPECIAL REQUIREMENT WITH OR WITHOUT THE "ALL ,OCK -OUNTING 3YSTEM #ALL FOR DESIGN SPECIlCATION INFORMATION ¤

Subplate

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYSTEM

Cast Iron T-Columns With Ball LockÂŽ Receiver Bushings Installed Pallet Size (mm)

Part Number

C

D

69101 69111 69121

See page 16 for Fixture Plates and Subplates

E

F

G

H

I

J

K

L

M

N

O (mm)

P (mm)

Wt. (lbs)

ÂŽ

*Note 7INDOW SECTIONS ARE ALSO AVAILABLE ON 4 #OLUMNS 3PECIFY WINDOW SIZE AND LOCATION 1 AND 2 $IMENSIONS

ÂŽ

Corresponding Fixture Plates, Subplates and Ball Lock Shanks Pallet Size (mm)

T-Column Part Number

Aluminum Fixture Plate Part Number

Steel Fixture Plate Part Number

Fixture Plate Size

Fixture Plate Ball LockÂŽ Shank Part Number

Shank Size

Subplate Part Number

Subplate Ball LockÂŽ Shank Part Number

Shank Size

69101 69111 69121

28717 28745 28746

28817 28845 28846

X X X

49601 49612 49612

MM X MM X MM X

49102 49103 49104

49602 49612 49633

MM X MM X MM X

5SE (OIST 2ING 23411, SEE PAGE 484 FOR LIFTING AND HANDLING n /RDER SEPARATELY

Engineering Changes 0RODUCT IMPROVEMENT IS A CONTINUING PROCESS AT *ERGENS 3PECIlCATIONS AND ENGINEERING DATA ARE SUBJECT TO CHANGE AFTER PUBLISHING #ONTACT *ERGENS 4ECHNICAL 3ALES $EPARTMENT TO VERIFY ANY DIMENSIONS OR SPECIlCATIONS

14

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

BALL LOCK MOUNTING SYSTEM ÂŽ

WORKHOLDING SOLUTIONS GROUP

I N C H F I X T U R E /S U B P L AT E S

ÂŽ

Ball Lock 4-Sided Tooling Columns Tooling Column

s #LASS #AST )RON s !LSO AVAILABLE IN !LUMINUM s "ALL ,OCK 2ECEIVER "USHINGS AND ,INERS INSTALLED s 0ROVIDES ACCURATE lXTURING BASE FOR #.# MACHINING CENTERS s 0ERPENDICULARITY IS PER FOOT

Fixture Plate

¤

ÂŽ

Custom Sizes Available with or without Ball Lock

7E ARE ABLE TO QUOTE YOU ON YOUR SPECIAL REQUIREMENT WITH OR WITHOUT THE "ALL ,OCK -OUNTING 3YSTEM #ALL FOR DESIGN SPECIlCATION INFORMATION ÂŽ

Cast Iron 4-Sided Tooling Columns With Ball LockÂŽ Receiver Bushings Installed

Part Number

A

69001 69011 69021

B

C

D

E

F

See page 16 for Fixture Plates and Subplates

G

H

I

J

K

L

M

N

O (mm)

P (mm)

Wt. (lbs)

ÂŽ

Pallet Size (mm)

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYS TEM

Subplate

ÂŽ

Corresponding Fixture Plates, Subplates and Ball Lock Shanks Pallet Size (mm)

T-Column Part Number

Aluminum Fixture Plate Part Number

Steel Fixture Plate Part Number

Fixture Plate Size

Fixture Plate Ball LockÂŽ Shank Part Number

Shank Size

Subplate Part Number

Subplate Ball LockÂŽ Shank Part Number

Shank Size

400 500

69001 69011 69021

28741 28742 28743

28841 28842 28843

X X X

49601 49612 49612

MM X MM X MM X

49102 49103 49104

49602 49612 49633

MM X MM X MM X

5SE (OIST 2ING 23411, SEE PAGE 484 FOR LIFTING AND HANDLING n /RDER SEPARATELY

Engineering Changes 0RODUCT IMPROVEMENT IS A CONTINUING PROCESS AT *ERGENS 3PECIlCATIONS AND ENGINEERING DATA ARE SUBJECT TO CHANGE AFTER PUBLISHING #ONTACT *ERGENS 4ECHNICAL 3ALES $EPARTMENT TO VERIFY ANY DIMENSIONS OR SPECIlCATIONS

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

15

BALL LOCK MOUNTING SYSTEM ÂŽ

I N C H F I X T U R E /S U B P L AT E S

WORKHOLDING SOLUTIONS GROUP

Subplates For Tooling Columns and Fixture Plates Standard Steel Subplates for Tooling Columns Subplate Mounting holes can be provided per customer specification. Supplied with Ball LockÂŽ Receiver Bushings installed. "ORED HOLES FOR SINE lXTURE KEYS PLACES

Part Number

" "

For Tooling Columns

ˆ

69001, 69101 69011, 69111 69101, 69001 69111, 69011 69021, 69121

49102 49103 49103-C* ˆ 49104

2ECEIVER "USHINGS )NSTALLED !

Ball LockÂŽ Pattern A B (in.) (in.)

Pallet Size (mm)

$UAL

$UAL

Receiver Size (mm) $UAL

Thickness of Subplate (in.) Âą0.005

Wt (lbs) ˆ

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYSTEM

# IS A DUAL PATTERN SUBPLATE 0LEASE CONTACT *ERGENS 4ECHNICAL 3ERVICE AT FOR DESIGN SPECIlC INFORMATION

Fixture Plates for Standard Tooling Columns and T-Columns Supplied with 2 primary Ball LockÂŽ Liner Bushings installed. "ORED HOLES FOR SINE lXTURE KEYS PLACES #LEARANCE (OLE FOR (OLDDOWN 0LACES 0RIMARY ,INERS )NSTALLED

Part Number Pallet Size (mm) Aluminum (lbs) Steel 28741 28841 28742 28842 28743 28843 28717 28817 28745 28845

(lbs)

28846

28746

For Tooling Columns 69001 69011 69021 69101 69111 69121

Fixture Plate Size Type (in.) 3 X 3 X 3 X 4 X 4 X 4

Fixture Plate Thickness Âą0.005"

X

Ball LockÂŽ Pattern H G (In.) (In.)

Liner Size (mm)

ÂŽ

Fixture Plates for Tooling Column Subplates

#LEARANCE (OLE FOR (OLDDOWN 0LACES

0RIMARY ,INERS )NSTALLED

J E

I

F

Pallet Part Number Size (mm) Aluminum (lbs) Steel 28717 28817 28727 28827 28732 28832

Plate Dim. For E F (lbs) Subplate (In.) (in.) 49102 49103 49104

Ball LockÂŽ Fixture Plate Pattern Thickness I J Âą0.005" (In.) (In.)

Aluminum and Steel Expansion $IFFERENCE BETWEEN !LUMINUM AND 3TEEL $IFFERENCE BETWEEN !LUMINUM AND 3TEEL INCHES INCHES

"ORED HOLES FOR SINE lXTURE KEYS PLACES

Supplied with 2 primary Ball LockÂŽ Liner Bushings installed.

PER INCH PER INCH

0.000075 0.000075 0.00005

0 0

5

#HANGE IN $EGREES & #HANGE IN $EGREES &

./4% !LUMINUM AND STEEL EXPAND AT DIFFERENT RATES 0LEASE TAKE THIS INFORMATION INTO CONSIDERATION WHEN CREATING YOUR OWN "ALL ,OCK¤ lXTURE AND SUBPLATES

16

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

Liner Size (mm)

BALL LOCK MOUNTING SYSTEM ®

WORKHOLDING SOLUTIONS GROUP

I N C H F I X T U R E /S U B P L AT E S

Quick Change Kits

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYS TEM

4HE *ERGENS "ALL ,OCK® 1UICK #HANGE +ITS SPEED lXTURE CHANGEOVER IN ALL TYPES OF MANUFACTURING OPERATIONS %ACH KIT INCLUDES TWO ALUMINUM lXTURE PLATES WITH TWO PRIMARY LINER BUSHINGS INSTALLED ONE STEEL SUBPLATE WITH RECEIVER BUSHINGS INSTALLED AND FOUR MM "ALL ,OCK¤ SHANKS WITH WORKING LOADS OF LBS EACH 7HILE ONE lXTURE PLATE IS ON THE MACHINE THE OPERATOR CAN LOAD PARTS ON THE OTHER 4HIS MINIMIZES DOWNTIME FOR TRUE SET UP REDUCTION 4O ENABLE THE SUBPLATE TO BE MOUNTED ON A SLOTTED TABLE WITHOUT THE NEED TO INDICATE THE SUBPLATE SINE lXTURE KEYS CAN BE USED 4HE SINE lXTURE KEY BORED HOLES ARE ORIENTED PARALLEL TO THE RECEIVER BUSHINGS ON THE SUBPLATE AND TO THE LINER BUSHINGS ON THE lXTURE PLATE 4HESE ALSO ALLOW THE lXTURE PLATE TO BE MOUNTED ON A TOOLROOM MILL WITHOUT THE NEED TO INDICATE IT 4HIS IS EXTREMELY USEFUL WHEN MACHINING LOCATION POINTS ON YOUR lXTURE

®

Everything You Need to Change Fixtures in Less Than One Minute

Aluminum Fixture Plate "ORED (OLE FOR 3INE &IXTURE +EYS

"ALL ,OCK¤ 3HANK

Quick Change Kits Part No.

Steel Subplate

0RIMARY ,INER "USHINGS PLACES

"ORED (OLE FOR 3INE &IXTURE +EYS

Kit Includes

49001

X X ALUMINUM lXTURE PLATES WITH MM LINER BUSHINGS INSTALLED

X X STEEL SUBPLATE WITH RECEIVER BUSHINGS INSTALLED

MM "ALL ,OCK¤ 3HANKS

49002

X X ALUMINUM lXTURE PLATES WITH MM LINER BUSHINGS INSTALLED

X X STEEL SUBPLATE WITH RECEIVER BUSHINGS INSTALLED

MM "ALL ,OCK¤ 3HANKS

49004

"RIDGEPORT˜ 3TYLE

X X ALUMINUM lXTURE PLATES WITH MM LINER BUSHINGS INSTALLED

X X STEEL SUBPLATE WITH RECEIVER BUSHINGS INSTALLED

MM "ALL ,OCK¤ 3HANKS

2ECEIVER "USHINGS PLACES

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

17

BALL LOCK MOUNTING SYSTEM ÂŽ

I N C H F I X T U R E /S U B P L AT E S

WORKHOLDING SOLUTIONS GROUP

ÂŽ

Pre-Engineered Ball Lock Fixture Kits for HAAS* Ball Lock Ba ck

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QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYSTEM

Pre-Engineered HAAS Kits available. PDF Catalog Available at www.jergensinc.com These kits include: s 3TEEL 3UBPLATE WITH RECEIVER BUSHINGS s !LUMINUM &IXTURE 0LATE S WITH PRIMARY LINER BUSHINGS s 0RE INSTALLED RECEIVER AND ,INER "USHINGS s "ALL ,OCK 3HANKS s 4 3LOT NUTS FOR MOUNTING SUBPLATE TO MACHINE TABLE s 3INE &IXTURE +EYS FOR ACCURATE SUBPLATE LOCATING s 3OCKET HEAD CAP SCREWS ÂŽ

Benefits: s 3AVE TIME SPECIFYING AND ORDERING s 3AVES INSTALLATION TIME AND COST s %LIMINATES POTENTIAL INSTALLATION ERRORS

ÂŽ

ÂŽ

Try the Ball-Lock Wizard Configurator for Customized Workholding Solutions http://jergens.configurators.com

Ask about these other machine manufacturers where Ball LockÂŽ kits can be utilized. Call customer support at 1-877-426-2504 !CER

&ANUC 2OBODRILL

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18

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

BALL LOCK MOUNTING SYSTEM ®

WORKHOLDING SOLUTIONS GROUP

I N C H F I X T U R E /S U B P L AT E S

Set-Up Reduction Worksheet Benefits of Set-Up Reduction (Capacity) Example (actual case study): MINUTES

-INUTES PER SET UP

MINUTES

.UMBER OF SET UPS PER HOUR SHIFT

SET UPS

4OTAL MINUTES OF SET UP PER SHIFT SET UP MINUTES X NUMBER OF SET UPS

MINUTES

MINUTES

-INUTES PER SET UP

MINUTES

MINUTES

.UMBER OF SET UPS PER HOUR SHIFT

SET UPS

4OTAL MINUTES OF SET UP PER SHIFT SET UP MINUTES X NUMBER OF SET UPS

MINUTES

)NCREASED CAPACITY PER MACHINE PER SHIFT CURRENT METHOD n "ALL ,OCK¤ METHOD

MINUTES

3AVINGS PER MACHINE PER SHIFT

MINUTES

)NCREASED CAPACITY NUMBER OF MINUTES

HOURS

SET UPS

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYS TEM

Current Method

®

SET UPS

MINUTES

®

Using the Ball Lock System

MINUTES MINUTES HOURS

Benefits of Set-Up Reduction (Profit) -ACHINE COST PER HOUR )NCREASED PRODUCTION HOURS PER SHIFT INCREASED CAPACITY FROM ABOVE 3AVINGS PROlT PER MACHINE PER SHIFT MACHINE COST PER HOUR X INCREASED PRODUCTION HOURS

HOURS

HOURS

PER MACHINE PER SHIFT

PER MACHINE PER SHIFT

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

19

BALL LOCK MOUNTING SYSTEM ®

I N C H F I X T U R E /S U B P L AT E S

WORKHOLDING SOLUTIONS GROUP

®

Ball Lock For 4th Axis Rotary Indexers

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM

Problem: 2OTARY INDEXERS INCREASE THE VERSATILITY OF VERTICAL MACHINING CENTERS YET THEY OFFER ONE MAJOR CHALLENGE SET UP IS SO TIME CONSUMING THAT IT MAY LIMIT A MACHINE S mEXIBILITY )N MANY CASES MACHINISTS DEDICATE THEIR TH !XIS TOOL TO A SINGLE MACHINE TO AVOID THE AGONY OF AN EXTENDED SET UP AND CHANGEOVER

Jergens’ Solution: "ALL ,OCK¤ -OUNTING 3YSTEM FOR )NDEXERS PROVIDES A DOUBLE SOLUTION

Benefits: s -AXIMIZE INDEXER UTILIZATION s %LIMINATE LENGTHY SET UPS s !CCURATE lXTURE PLATE CHANGOVER IN SECONDS

3ECOND THE "ALL ,OCK¤ 3YSTEM PROVIDES YOUR lXTURE PLATE CHANGEOVER "Y MOUNTING THE ROUND SUBPLATE TO THE INDEXER FACEPLATE YOU LL hPLUG INv NEW lXTURES IN RECORD TIME LESS THAN SECONDS

&IRST "ALL ,OCK¤ MOUNTING PLATES FREE UP YOUR MACHINE FOR ADDITIONAL WORK BY ALLOWING A FAST AND ACCURATE INSTALLATION AND REMOVAL OF THE COMPLETE INDEXER !VOID HOURS OF SET UP 4HE "ALL ,OCK¤ 3YSTEM DOES IT IN MINUTES WITH REPEATABILITY AT MM ,OW PROlLE POSITIVE CLAMPING PROVEN IN OVER MANY YEARS OF lELD USE

Indexer Face Plate

Ball Lock® Subplate Ball Lock® Shanks

®

Ball Lock® Fixture Plate For Holding Production Workpiece

Ball Lock® Fixture Plate For Mounting Indexer to Subplate and Machine Table

Workpiece

Subplates and fixture plates come with bushings pre-installed.

20

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

BALL LOCK MOUNTING SYSTEM ÂŽ

WORKHOLDING SOLUTIONS GROUP

I N C H F I X T U R E /S U B P L AT E S

ÂŽ

Round Ball Lock Fixture Plates and Subplates Standard Round Fixture Plate Part No. 28707

28708 28709

A

B

Thickness Âą0.005"

Ball LockÂŽ Liner

Ball LockÂŽ Shank

Weight (lbs)

MM MM MM

49608 49602 49602

A

B

Thickness Âą0.005"

Ball LockÂŽ Receiver

Center Hole

Weight (lbs)

49107 49108 49109

MM MM MM

-ETRIC SIZES ALSO AVAILABLE PLEASE CALL FOR INFORMATION

Custom Round Plates

ÂŽ

#AST !LUMINUM &REE-AX™ OR 3TEEL EQUIVALENT

Part No.

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYS TEM

Subplate

Indexer:

-AKE

-ODEL

$IAMETER

,IGHT $UTY OR (EAVY $UTY

4HROUGH (OLE "ORE

CNC Machine:

-AKE

-ODEL

7EIGHT #APACITY

Indexer Faceplate:

4 3LOT 3IZE

#ONlGURATION /RIENTATION

OR

$RILLED 4APPED (OLE 3IZE

#ONlGURATION /RIENTATION

Engineering Changes 0RODUCT IMPROVEMENT IS A CONTINUING PROCESS AT *ERGENS 3PECIlCATIONS AND ENGINEERING DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE )F CURRENT INFORMATION IS CRITICAL TO YOUR DESIGN IT IS SUGGESTED THAT YOU CONTACT *ERGENS 4ECHNICAL 3ALES $EPARTMENT TO VERIFY ANY DIMENSIONS OR SPECIlCATIONS

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

21

BALL LOCK MOUNTING SYSTEM ÂŽ

I N C H B A L L LO C K C O M P O N E N T S

WORKHOLDING SOLUTIONS GROUP

ÂŽ

Locating and Clamping Shanks #

s -ATERIAL 3HANK "USHING ,INER s &INISH "LACK /XIDE

"

s (EAT 4REAT 3HANKS 2# "USHINGS 2# ,INERS 2# $

s /PERATING 4EMPERATURE 2ANGE Â TO Â & Â TO Â #

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYSTEM

Stainless Steel available.

!

Ball LockÂŽ Repair Kits %ACH +IT )NCLUDES s 2EPLACEMENT 3CREW s ,OCKING "ALLS s $RIVE "ALL s / 2ING

!NY "ALL ,OCK¤ APPLICATION REQUIRES AT LEAST TWO SETS OF SHANKS RECEIVER BUSHINGS AND LINERS 4HE LINERS ARE PLACED INTO THE lXTURE PLATE TO INSURE EXTREMELY ACCURATE POSITIONING )F MORE THAN TWO SHANKS ARE REQUIRED TO PROVIDE ADDITIONAL HOLD DOWN FORCE OMIT THE LINER BUSHING SO THAT THESE ADDITIONAL HOLES WILL NOT INTERFERE WITH YOUR PRIMARY LOCATING HOLES

See page 26 for Fast Acting Shanks.

ÂŽ

Locating and Clamping Shank Dimensions Shank Diameter (mm) A

22

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Fixture Plate Thickness Âą0.005

Head of Shank Shank Part Number

49605 49606 49607 49608 49601 49602 49611 49612 49621 49622 49631 49632 49633 49634 49641 49642 49643 49644

Height B

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Maximum

Diameter C

Length Under Head D

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Hex Wrench Size for Set Screw

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Screw Torque (Ft/lb)

Hold-Down Force (lbs)

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Recommended Screw Torque (Ft/lb)

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

Hold-Down Force (lbs)

Shank Repair Kit Part Number

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

49905 49906 49907 49908 49901 49902 49911 49912 49921 49922 49931 49932 49933 49934 49941 49942 49943 49944

BALL LOCK MOUNTING SYSTEM ®

WORKHOLDING SOLUTIONS GROUP

I N C H B A L L LO C K C O M P O N E N T S ®

Receiver Bushings .OTE )NSTALLED BUSHINGS SHOULD BE APPROXIMATELY BELOW SUBPLATE SURFACE See reference below for installation of back mount style bushings.

4WO STYLES OF RECEIVER BUSHINGS ARE AVAILABLE 'ENERALLY THE FACE MOUNT RECEIVER BUSHING IS UTILIZED IN BLIND HOLE APPLICATIONS 3LIP &IT 4HE BACK MOUNT RECEIVER BUSHING IS USED IN THROUGH HOLE APPLICATIONS ,IGHT 0RESS &IT

Back Mount

Face Mount Bushing Installation Instructions

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYS TEM

Face Mount

Back Mount Bushing Installation Instructions

Installation Dimensions Face Mount

Actual Clearance Bore Face Depth O.D. Mount +0.0005 +0.002 Drill +0.0000 Diameter -0.0000 -0.000 Part Number -0.0004 G F E 49506 49507 49501 49502 49503 49504 49505

Tap Size & Depth1 H

Bolt Circle Min. Diameter Subplate 3 PL Equally Thickness Spaced D

X X X X X X X

Shank Dia. (mm)

Actual Back O.D. Mount +0.0000 Part -0.0004 Number A

Depth +0.000 -0.002 B

C-Bore ±0.006 C

49516 49517 49511 49512 49513 49514 49515

Min. Subplate Thickness D

®

Shank Dia. (mm)

Back Mount

7/8

#AP 3CREWS 3UPPLIED WITH &ACE -OUNT "USHINGS

Liner Bushings for Fixture Plates ,OCATING REPEATABILITY WILL DETERMINE IF ONE PRIMARY AND ONE SECONDARY OR TWO PRIMARY LINERS ARE NEEDED 7ITH TWO PRIMARY LINERS REPEATABILITY OF › CAN BE MAINTAINED IF THE TWO HOLES FOR RECEIVER BUSHINGS ARE HELD TO A CENTERLINE DISTANCE OF › TOLERANCE

Note on Installation of Press Fit Liners & Back Mount Style Receiver Bushings 4O ALLEVIATE THE POSSIBILITY OF BINDING THE SHANK IN THE BORE THE MAXIMUM INTERFERENCE lT BETWEEN BORE AND BUSHING / $ SHOULD NOT EXCEED

Liner Dimensions Fixture Plate Thickness ± 0.005

Shank Diameter (mm)

Primary Liner Part Number

Secondary Liner Part Number

Liner O.D. +0.0000 -0.0004

49705 49706 49707 49708 49701 49702 49711 49712 49721

49805 49806 49807 49808 49801 49802 49811 49812 49821

Fixture Plate Thickness ± 0.005

Shank Diameter (mm)

Primary Liner Part Number

Secondary Liner Part Number

Liner O.D. +0.0000 -0.0004

49722 49731 49732 49733 49734 49741 49742 49743 49744

49822 49831 49832 49833 49834 49841 49842 49843 49844

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

23

BALL LOCK MOUNTING SYSTEM ÂŽ

I N C H B A L L LO C K C O M P O N E N T S

WORKHOLDING SOLUTIONS GROUP

ÂŽ

Stainless Steel Locating and Clamping Shanks s -ATERIAL 0( 3TAINLESS 3TEEL s (EAT 4REAT 2C

#

"

$

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYSTEM

!

Ball LockÂŽ Repair Kits %ACH +IT )NCLUDES s 2EPLACEMENT 3CREW s ,OCKING "ALLS s $RIVE "ALL s / 2ING

!NY "ALL ,OCK¤ APPLICATION REQUIRES AT LEAST TWO SETS OF SHANKS RECEIVER BUSHINGS AND LINERS 4HE LINERS ARE PLACED INTO THE lXTURE PLATE TO INSURE EXTREMELY ACCURATE POSITIONING )F MORE THAN TWO SHANKS ARE REQUIRED TO PROVIDE ADDITIONAL HOLD DOWN FORCE OMIT THE LINER BUSHING SO THAT THESE ADDITIONAL HOLES WILL NOT INTERFERE WITH YOUR PRIMARY LOCATING HOLES

ÂŽ

Stainless Steel Locating and Clamping Shank Dimensions Shank Diameter (mm) A

24

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Fixture Plate Thickness Âą0.005

Head of Shank Shank Part Number

49605SS 49606SS 49607SS 49608SS 49601SS 49602SS 49611SS 49612SS 49621SS 49622SS 49631SS 49632SS 49633SS 49634SS 49641SS 49642SS 49643SS 49644SS

Height B

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Maximum

Diameter C

Length Under Head D

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Hex Wrench Size for Set Screw

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Screw Torque (Ft/lb)

Hold-Down Force (lbs)

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Recommended Screw Torque (Ft/lb)

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

Hold-Down Force (lbs)

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Shank Repair Kit Part Number

49905SS 49906SS 49907SS 49908SS 49901SS 49902SS 49911SS 49912SS 49921SS 49922SS 49931SS 49932SS 49933SS 49934SS 49941SS 49942SS 49943SS 49944SS

BALL LOCK MOUNTING SYSTEM ®

WORKHOLDING SOLUTIONS GROUP

I N C H B A L L LO C K C O M P O N E N T S ®

Stainless Steel Receiver Bushings

Face Mount

Back Mount

Face Mount Bushing Installation Instructions

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYS TEM

.OTE )NSTALLED BUSHINGS SHOULD BE APPROXIMATELY BELOW SUBPLATE SURFACE See reference below for installation of back mount style bushings.

4WO STYLES OF RECEIVER BUSHINGS ARE AVAILABLE 'ENERALLY THE FACE MOUNT RECEIVER BUSHING IS UTILIZED IN BLIND HOLE APPLICATIONS 3LIP &IT 4HE BACK MOUNT RECEIVER BUSHING IS USED IN THROUGH HOLE APPLICATIONS ,IGHT 0RESS &IT

Back Mount Bushing Installation Instructions

Installation Dimensions Face Mount

49506SS 49507SS 49501SS 49502SS 49503SS 49504SS 49505SS

Tap Size & Depth1 H

Bolt Circle Min. Diameter Subplate 3 PL Equally Thickness Spaced D

X X X X X X X

Shank Dia. (mm)

Actual Back O.D. Mount +0.0000 Part -0.0004 Number A

Depth +0.000 -0.002 B

C-Bore ±0.006 C

49516SS 49517SS 49511SS 49512SS 49513SS 49514SS 49515SS

Min. Subplate Thickness D

®

Actual Clearance Bore Face Depth O.D. Mount +0.0005 +0.002 Drill +0.0000 Diameter -0.0000 -0.000 Part Number -0.0004 G F E

Shank Dia. (mm)

Back Mount

7/8

#AP 3CREWS 3UPPLIED WITH &ACE -OUNT "USHINGS

Stainless Steel Liner Bushings for Fixture Plates ,OCATING REPEATABILITY WILL DETERMINE IF ONE PRIMARY AND ONE SECONDARY OR TWO PRIMARY LINERS ARE NEEDED 7ITH TWO PRIMARY LINERS REPEATABILITY OF › CAN BE MAINTAINED IF THE TWO HOLES FOR RECEIVER BUSHINGS ARE HELD TO A CENTERLINE DISTANCE OF › TOLERANCE

Note on Installation of Press Fit Liners & Back Mount Style Receiver Bushings 4O ALLEVIATE THE POSSIBILITY OF BINDING THE SHANK IN THE BORE THE MAXIMUM INTERFERENCE lT BETWEEN BORE AND BUSHING / $ SHOULD NOT EXCEED

Liner Dimensions Fixture Plate Thickness ± 0.005

Shank Diameter (mm)

Primary Liner Part Number

Secondary Liner Part Number

Liner O.D. +0.0000 -0.0004

49705SS 49706SS 49707SS 49708SS 49701SS 49702SS 49711SS 49712SS 49721SS

49805SS 49806SS 49807SS 49808SS 49801SS 49802SS 49811SS 49812SS 49821SS

Fixture Plate Thickness ± 0.005

Shank Diameter (mm)

Primary Liner Part Number

Secondary Liner Part Number

Liner O.D. +0.0000 -0.0004

49722SS 49731SS 49732SS 49733SS 49734SS 49741SS 49742SS 49743SS 49744SS

49822SS 49831SS 49832SS 49833SS 49834SS 49841SS 49842SS 49843SS 49844SS

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

25

BALL LOCK MOUNTING SYSTEM ÂŽ

I N C H B A L L LO C K C O M P O N E N T S

WORKHOLDING SOLUTIONS GROUP

ÂŽ

Accessories Tapered Caps and Plugs +EEP DEBRIS OUT OF YOUR SUBPLATE S RECEIVER BUSHINGS WHEN NOT IN USE 0OLYETHYLENE CAPS SNAP IN AND OUT EASILY

Receiver Bushing Diameter

Part Number

49201 49202 49203 49204 49205 49206 49207

0ACKAGED PER PACK

Lifting Handles &OR EASY HANDLING OF lXTURE PLATES UP TO LBS

Part Number

Length

Ht.

W

Mounting Distance

33701

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYSTEM

Sine Fixture Keys B Table A Slot Size Part +0.000 +0.000 Number -0.0005 -0.0005

,OCATE SUBPLATES OR lXTURE PLATES TO SLOTTED MACHINE TABLES WITHOUT HAVING TO SLOT THE PLATE !VAILABLE IN INCH SIZES FROM TO SLOTS AND IN METRIC SIZES FROM MM TO MM SLOTS ./4% 3EE PAGE FOR DIMENSIONS

39501 39502 39503 39504 39505 39506 39507

A Part +0.000 Number -0.0005

C

39552 39553 39554 39555 39556 ˆ ˆ

ˆ ˆ

B Table Slot Size (mm) +0.000 -0.013

C

ˆ ˆ

ˆ ˆ

ÂŽ

Fast Acting Ball LockÂŽ Shanks FAST ACTING

Ball LockÂŽ Shank Diameter (mm)

26

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Jergens Ball LockÂŽ Shank w/Jergens Thumb Screw

Fixture Plate Thickness (in.)

Part Number Assembly T-Screw

49605-S 49606-S 49607-S 49608-S 49601-S 49602-S 49611-S 49612-S 49621-S 49622-S 49631-S 49632-S 49633-S 49634-S

43904 43904 43904 43905 43907 43908 43910 43911 43913 43913 43914 43914

Jergens Ball LockÂŽ Shank Adjustable Handle

s &AST ACTING THUMB SCREWS TURNS .O TOOLS NEEDED

Part Number Assembly Handle

. ! . ! 49607-H 49608-H 49601-H 49602-H 49611-H 49612-H 49621-H 49622-H 49631-H 49632-H . ! . !

ˆ ˆ 34314 34315 34315 34316 34328 34329 34334 34335 34339 34339 ˆ ˆ

Thumb Screw

s (ANDLE CAN BE MOVED OUT OF THE WORK AREA TO AVOID INTERFERENCE Adjustable Handle

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

BALL LOCK MOUNTING SYSTEM ÂŽ

METRIC

M E T R I C D I M E N S I O N S - M E T R I C F I X T U R E /S U B P L AT E S

Multi-Purpose Subplates 1000x500 Multi-Purpose Subplate 58706 Part Number

59112

Wt. (Kg)

58801

4HE *ERGENS -ULTI 0URPOSE 3UBPLATE ACCOMMODATES A WIDE VARIETY OF lXTURE PLATES AND VISES 4HIS VERSATILITY FACILITATES USING THE SAME 6-# FOR DIVERSE PRODUCTS IN REPETITIVE RUNS LONG AND SHORT BATCH SIZES

69406

s &RE-AX4- 3TEEL OR %QUIVALENT s 4HICKNESS MM › MM s 0ARALLEL WITHIN MM

58713 or 58715

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYS TEM

WORKHOLDING SOLUTIONS GROUP

58727 59112 425

425

300

300

ÂŽ

(18) 20MM FACE MOUNT BUSHINGS I NSTALLED 150 16MM BORED HOLE FOR SINE FIXTURE KEYS (2) PLACES

500 300 425

(8) 25MM FACE MOUNT BUSHINGS I NSTALLED

200 1000

Fixture Plate Options for Multi-Purpose Subplates – Aluminum or Steel Thickness of Fixture Plate

Number of Fixture Plates/Vise That Mount on Multi-Purpose Subplate

Receiver Bushing Center Distance

Receiver Bushing Size

RequiredÂŽ Ball Lock Shank Part Number

Number of Shanks Required Per Fixture Plate/Vise

58713 X &IXTURE 0LATE

MM

X

MM

49651

58715 X &IXTURE 0LATE

MM

X

MM

49651

58801 X -ODULAR 'RID 0LATE

MM**

X

MM

49652

58706 *IGSAW )NTERLOCKING 0LATE

MM

X

MM

49651

58727 X &IXTURE 0LATE

MM

X

MM

49662

69406 MM *IGSAW 6ISE

MM

X

MM

49651

Fixture Plate*/Vise Part Number

3EE NEXT PAGE FOR DIMENSIONAL DATA ON lXTURE PLATES 0ART NUMBERS SHOWN FOR ALUMINUM PLATES ALSO AVAILABLE IN STEEL

#OUNTERBORED TO MM AT MOUNTING HOLES

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

27

BALL LOCK MOUNTING SYSTEM ®

M E T R I C D I M E N S I O N S - M E T R I C F I X T U R E /S U B P L AT E S

WORKHOLDING SOLUTIONS GROUP

METRIC

Fixture Plates for Use on Multi-Purpose Subplate 400x400 Modular Grid Fixture Plate

350x350x20mm Fixture Plate Aluminum Plate Part Number

Wt. (Kg)

Steel Plate Part Number

Wt. (Kg)

58713

6

58813

Aluminum Plate Part Number

Wt. (Kg)

58801

â„¢

s &RE-AX 3TEEL OR EQUIVALENT s 4HICKNESS MM › MM s 0ARALLEL WITHIN MM 3TEEL

400x400 Fixture Plate Aluminum Plate Part Number

Wt. (Kg)

Steel Plate Part Number

Wt. (Kg)

58715

8

58815

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM

CLEARANCE HOLES FOR HOLDDOWN (2) PLACES

(2) 20MM PRIMARY LINERS INSTALLED

â„¢

s #AST !LUMINUM OR &RE-AX 3TEEL OR EQUIVALENT s 4HICKNESS MM › MM s 0ARALLEL WITHIN MM 3TEEL s -OUNTS TO SUBPLATES WITH "ALL ,OCK 3HANK X MM

16MM X 6MM DEEP COUNTERBORE

¤

300

M12 X 1.75 TAPPED HOLE 300

400

CLEARANCE HOLES FOR HOLDDOWN (2) PLACES

-OUNTS TO 3UBPLATE WITH "ALL ,OCK 3HANK X MM

16MM BORED HOLE FOR SINE FIXTURE KEYS (2) PLACES

300

(2) 20MM PRIMARY LINERS INSTALLED

150

®

50 TYP 300 400

500x500x25mm Fixture Plate

Jigsaw Interlocking FixturePlate

®

Aluminum Plate Part Number

Wt. (Kg)

Steel Plate Part Number

Wt. (Kg)

58706

4

58806

Aluminum Plate Part Number

Wt. (Kg)

Steel Plate Part Number

Wt. (Kg)

58727

58827

48

â„¢

â„¢

s -ATERIAL #AST !LUMINUM OR &RE-AX 3TEEL OR EQUIVALENT s 4HICKNESS MM › MM s 0ARALLEL WITHIN MM 3TEEL s &OR USE WITH NARROW BASE MM OR MM VISE MODELS s $ESIGN ALLOWS CLOSE SPACING OF VISES FOR MORE PARTS PER RUN s -OUNTS TO 3UBPLATES USING "ALL ,OCK 3HANK X MM s 5SEFUL FOR HIGH DENSITY lXTURING

s #AST !LUMINUM OR &RE-AX 3TEEL OR EQUIVALENT s 4HICKNESS MM › MM s 0ARALLEL WITHIN MM 3TEEL s -OUNTS TO 3UBPLATES USING "ALL ,OCK 3HANK X MM ¤

500 425

¤

CLEARANCE HOLES FOR HOLDDOWN (2) PLACES

CLEARANCE HOLE FOR HOLDDOWN

16MM BORED HOLE FOR SINE FIXTURE KEYS (2) PLACES 500 425

(2) 20MM PRIMARY LINERS INSTALLED

250 200

150 300

200 212.50 (2) 25MM PRIMARY LINERS INSTALLED

400

28

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

BALL LOCK MOUNTING SYSTEM ÂŽ

M E T R I C D I M E N S I O N S - M E T R I C F I X T U R E /S U B P L AT E S

ÂŽ

Pre-Machined Ball Lock Steel Subplate 400 x400 Subplate

400 300

Wt. (Kg)

59101

%QUIPPED WITH FOUR MM RECEIVER BUSHINGS FOR USE WITH X OR X MM lXTURE PLATES )DEAL FOR HORIZONTAL MACHINING CENTERS OR MULTIPLE PALLET MACHIN ING CENTERS

(4) 20MM FACE MOUNT BUSHINGS INSTALLED

300

150

16MM BORED HOLE FOR SINE FIXTURE KEYS (2) PLACES

™

s &RE-AX STEEL PLATE OR EQUIVALENT s 4HICKNESS MM › MM s 0ARALLEL WITHIN MM

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYS TEM

400

Part Number

METRIC

WORKHOLDING SOLUTIONS GROUP

650x400 Dual Station Subplate

650 25 250

325

Part Number

Wt. (Kg)

59111

58

400

s )DEAL FOR VERTICAL MACHINING CENTERS s 4HICKNESS MM › MM s 0ARALLEL WITHIN MM

16MM BORED HOLE FOR SINE FIXTURE KEYS (2) PLACES

300

ÂŽ

%QUIPPED WITH TWELVE INSTALLED MM RECEIVER BUSHINGS TO EASILY LOCATE AND MOUNT *ERGENS 3TANDARD &IXTURE 0LATES

(12) 20MM FACE MOUNT BUSHINGS INSTALLED

150

58713 or 58715 150 300

Aluminum Plate Part Number

58713 58715 58711

˚˚ ˚

Steel Plate Part Number

Number of Fixture Plates

58813 58815 58811

MM "ORED (OLES &OR 3INE &IXTURE +EYS 0LACES

MM &ACE -OUNT "USHINGS )NSTALLED

59111

X X X ™

250x375 Bridgeport - Style Subplate

˚˚ ˚

MM $IA &OR -OUNTING 4O 4ABLE 0LACES

˚˚ ˚

58711

Plate Width and Length (mm)

˚˚ ˚

Part Number

Wt. (Kg)

59121

%QUIPPED WITH FOUR INSTALLED MM RECEIVER BUSHINGS AND MM MOUNTING HOLES 5SED WITH THE "RIDGEPORT STYLE lXTURE PLATES OR s 4HICKNESS MM › MM s 0ARALLEL WITHIN MM ™

Ball LockÂŽ Quick Change Kits include all components needed in a single package. See page 31 for details.

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

29

BALL LOCK MOUNTING SYSTEM ÂŽ

M E T R I C D I M E N S I O N S - M E T R I C F I X T U R E /S U B P L AT E S

WORKHOLDING SOLUTIONS GROUP

METRIC

ÂŽ

Ball Lock Fixture Plates ™

s #AST !LUMINUM OR &RE-AX 3TEEL OR EQUIVALENT s 4HICKNESS › MM s 0ARALLEL WITHIN MM 3TEEL s n4 PLATES mAT WITHIN MM AVAILABLE UPON REQUEST

Ball LockÂŽ Fixture Plates with 2 Primary Liners Installed Part Number

Aluminum

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYSTEM

58706 58711 58713 58715 58727 ˆ 58731

Weight (Kgs)

Steel

Weight (Kgs)

ˆ

58806 58811 58813 58815 58827 58801 58831

ÂŽ ÂŽ Ball Lock Ball Lock Plate Plate Dimensions Thickness Shank Size Shank Part (mm) Number Âą0.13(mm) (mm)

X X X X X X X

49651 49651 49651 49651 49662 49652 49657

s -ACHINED TO CLOSE TOLERANCES s 2EPEATABILITY › MM OR BETTER s 2EDUCES lXTURE SET UP AND ASSEMBLY TIME s 0ROVIDED WITH MM BORED HOLES FOR SINE lXTURE KEYS s &OR HORIZONTAL OR VERTICAL MACHINING CENTERS 4OOL 2OOM -ILLS MACHINES OR MULTIPLE PALLET MACHINING CENTERS

Custom Sizes Available ¤ *ERGENS WILL MAKE "ALL ,OCK lXTURE PLATES OR SUBPLATES TO YOUR SPECIlCATIONS #ALL FOR FURTHER INFORMATION

375x250x20mm Fixture Plate Bridgeport Style ™

ÂŽ

300x350x20mm Fixture Plate

Aluminum Plate Part Number

Wt. (Kg)

Steel Plate Part Number

Wt. (Kg)

Aluminum Plate Part Number

Wt. (Kg)

Steel Plate Part Number

Wt. (Kg)

58731

5

58831

58711

5

58811

#LEARANCE (OLE &OR (OLDDOWN 0LACES

MM "ORED (OLES &OR 3INE &IXTURE +EYS 0LACES

#LEARANCE (OLES &OR (OLDDOWN 0LACES

MM "ORED (OLES &OR 3INE &IXTURE +EYS 0LACES

MM 0RIMARY ,INERS )NSTALLED

30

MM 0RIMARY ,INERS )NSTALLED

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

BALL LOCK MOUNTING SYSTEM ®

Quick Change Kits 4HE *ERGENS "ALL ,OCK® 1UICK #HANGE +ITS SPEED lXTURE CHANGEOVER IN ALL TYPES OF MANUFACTURING OPERATIONS %ACH KIT INCLUDES TWO ALUMINUM lXTURE PLATES WITH PRIMARY LINER BUSHINGS INSTALLED ONE STEEL SUBPLATE WITH RECEIVER BUSHINGS INSTALLED AND FOUR MM "ALL ,OCK¤ SHANKS WITH WORKING LOADS OF LBS EACH 7HILE ONE lXTURE PLATE IS ON THE MACHINE THE OPERATOR CAN LOAD PARTS ON THE OTHER 4HIS MINIMIZES DOWNTIME FOR TRUE SET UP REDUCTION 4O ENABLE THE SUBPLATE TO BE MOUNTED ON A SLOTTED TABLE WITHOUT THE NEED TO INDICATE THE SUBPLATE SINE lXTURE KEYS CAN BE USED 4HE SINE lXTURE KEY REAMED HOLES ARE ORIENTED PARALLEL TO THE RECEIVER BUSHINGS ON THE SUBPLATE AND TO THE LINER BUSHINGS ON THE lXTURE PLATE 4HESE ALSO ALLOW THE lXTURE PLATE TO BE MOUNTED ON A TOOLROOM MILL WITHOUT THE NEED TO INDICATE IT 4HIS IS EXTREMELY USEFUL WHEN MACHINING LOCATION POINTS ON YOUR lXTURE

METRIC

M E T R I C D I M E N S I O N S - M E T R I C F I X T U R E /S U B P L AT E S

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYS TEM

WORKHOLDING SOLUTIONS GROUP

®

Everything You Need to Change Fixtures in Less Than One Minute

Aluminum Fixture Plate

Quick Change Kits MM "ORED (OLE FOR 3INE &IXTURE +EYS

Steel Subplate MM "ORED (OLE FOR 3INE &IXTURE +EYS

MM "ALL ,OCK 3HANK

¤

Part No.

59002

MM 0RIMARY ,INER "USHINGS )NSTALLED

MM 2ECEIVER "USHINGS )NSTALLED

Kit Includes

X X ALUMINUM lXTURE PLATES WITH MM LINER BUSHINGS INSTALLED

X X STEEL SUBPLATE WITH RECEIVER BUSHINGS INSTALLED

MM "ALL ,OCK 3HANKS

®

Custom Kits Available *ERGENS MANUFACTURES READY TO USE KITS INCLUDING ¤ "ALL ,OCK SUBPLATE AND lXTURE PLATES &OR A SPECIAL KIT TAILORED TO YOUR #.# MACHINE PLEASE PROVIDE .AME AND 4YPE OF -ACHINE ?????????????????? 4RAVEL OF -ACHINE 4ABLE X Y Z ??????????????? $IMENSIONS OF -ACHINE 4ABLE X AND Y ????????? -AXIMUM 7EIGHT ALLOWED ON -ACHINE 4ABLE ????? 4 SLOT 7IDTH AND #ENTER TO #ENTER $ISTANCE ??????

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

31

BALL LOCK MOUNTING SYSTEM ÂŽ

M E T R I C D I M E N S I O N S - M E T R I C T O O L I N G C O LU M N S

WORKHOLDING SOLUTIONS GROUP

METRIC

ÂŽ

Pre-Machined Ball Lock T-Columns

Fixture Plate

s #LASS #AST )RON s !LSO AVAILABLE IN !LUMINUM s "ALL ,OCK 2ECEIVER "USHINGS AND ,INERS INSTALLED s 0ROVIDES ACCURATE lXTURING BASE FOR #.# MACHINING CENTERS s 0ERPENDICULARITY IS MM PER MM ¤

Custom Sizes Available with or without Ball Lock

Tooling Column

ÂŽ

7E ARE ABLE TO QUOTE YOU ON YOUR SPECIAL REQUIREMENT WITH OR WITHOUT THE "ALL ,OCK -OUNTING 3YSTEM #ALL FOR DESIGN SPECIlCATION INFORMATION ¤

Subplate

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYSTEM

Cast Iron T-Columns With Ball LockÂŽ Receiver Bushings Installed

Pallet Size (mm)

Part Number

C

D

E

69151 69161 69171

F

G

See page 34 for Metric Fixture Plates and Subplates

H

I

J

K

L

M

N

O (mm)

P (mm)

Wt. (Kg)

-

ÂŽ

*Note 7INDOW SECTIONS ARE ALSO AVAILABLE ON 4 #OLUMNS 3PECIFY WINDOW SIZE AND LOCATION 1 AND 2 $IMENSIONS ÂŽ

Corresponding Fixture Plates, Subplates and Ball Lock Shanks Pallet Size (mm)

T-Column Part Number

Aluminum Fixture Plate Part Number

Steel Fixture Plate Part Number

Fixture Plate Size

Fixture Plate Ball LockÂŽ Shank Part Number

Shank Size

Subplate Part Number

Subplate Ball LockÂŽ Shank Part Number

Shank Size

69151 69161 69171

58717 58745 58746

58817 58845 58846

X X X

49651 49662 49662

X X X

59102 59103 59104

49652 49662 49683

X X X

5SE (OIST 2ING 23462, SEE PAGE 485 FOR LIFTING AND HANDLING n /RDER SEPARATELY

Engineering Changes 0RODUCT IMPROVEMENT IS A CONTINUING PROCESS AT *ERGENS 3PECIlCATIONS AND ENGINEERING DATA ARE SUBJECT TO CHANGE AFTER PUBLISHING #ONTACT *ERGENS 4ECHNICAL 3ALES $EPARTMENT TO VERIFY ANY DIMENSIONS OR SPECIlCATIONS

32

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

BALL LOCK MOUNTING SYSTEM ÂŽ

M E T R I C D I M E N S I O N S - M E T R I C T O O L I N G C O LU M N S

ÂŽ

Pre-Machined Ball Lock 4-Sided Tooling Columns Tooling Column

s #LASS CAST IRON s !LSO AVAILABLE IN !LUMINUM s "ALL ,OCK 2ECEIVER "USHINGS AND ,INER "USHINGS INSTALLED s 0ROVIDES ACCURATE lXTURING BASE FOR #.# MACHINING CENTERS s 0ERPENDICULARITY IS MM PER MM

Fixture Plate

ÂŽ

Custom Sizes Available with or without Ball Lock

ÂŽ

METRIC

WORKHOLDING SOLUTIONS GROUP

7E ARE ABLE TO QUOTE YOU ON YOUR SPECIAL REQUIREMENT WITH OR WITHOUT THE "ALL ,OCK -OUNTING 3YSTEM #ALL FOR DESIGN SPECIlCATION INFORMATION QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYS TEM

¤

Subplate

Cast Iron 4-Sided Tooling Columns With Ball LockÂŽ Receiver Bushings Installed

Part Number

A

B

C

D

E

F

G

H

69051 69061 69071

I

J

K

L

M

N

O (mm)

P (mm)

Wt. (Kg)

ÂŽ

Pallet Size (mm)

See page 32 for Metric Fixture and Subplates

-

ÂŽ

Corresponding Fixture Plates, Subplates and Ball Lock Shanks Pallet Size (mm)

T-Column Part Number

Aluminum Fixture Plate Part Number

Steel Fixture Plate Part Number

Fixture Plate Size

Fixture Plate Ball LockÂŽ Shank Part Number

400 500

69051 69061 69071

58741 58742 58743

58841 58842 58843

X X X

49651 49662 49662

Shank Size

X X X

Subplate Part Number

Subplate Ball LockÂŽ Shank Part Number

Shank Size

59102 59103 59104

49652 49662 49683

X X X

5SE (OIST 2ING 23462, SEE PAGE 485 FOR LIFTING AND HANDLING n /RDER SEPARATELY

Engineering Changes 0RODUCT IMPROVEMENT IS A CONTINUING PROCESS AT *ERGENS 3PECIlCATIONS AND ENGINEERING DATA ARE SUBJECT TO CHANGE AFTER PUBLISHING #ONTACT *ERGENS 4ECHNICAL 3ALES $EPARTMENT TO VERIFY ANY DIMENSIONS OR SPECIlCATIONS

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

33

BALL LOCK MOUNTING SYSTEM ÂŽ

M E T R I C D I M E N S I O N S - M E T R I C F I X T U R E /S U B P L AT E S

WORKHOLDING SOLUTIONS GROUP

METRIC

Subplates for Tooling Columns and Fixture Plates Standard Steel Subplates for Tooling Columns Subplate Mounting holes can be provided per customer specification. Supplied with Ball LockÂŽ Receiver Bushings installed. MM "ORED HOLES FOR SINE lXTURE KEYS PLACES

" "

Part Number

Pallet Size (mm)

For Tooling Columns

Ball LockÂŽ Pattern A B (mm) (mm)

Receiver Size (mm)

Thickness of Subplate (mm) Âą0.13

Wt (Kgs)

ˆ

69151, 69051 69161, 69061 69151, 69051 69161, 69061 69171, 69071

$UAL $UAL

$UAL

ˆ

ˆ

59102 59103 59103-C* ˆ 59104

2ECEIVER "USHINGS !

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYSTEM

Fixture Plates for Standard Tooling Columns and T-Columns ÂŽ

Supplied with 2 primary Ball Lock Liner Bushings installed. MM "ORED HOLES FOR SINE lXTURE KEYS PLACES

0RIMARY ,INERS

Part Number Pallet Size (mm) Aluminum (Kg) Steel

58741 58742 58743 58717 58745 58746

58841 58842 58843 58817 58845 58846

For Tooling (Kg) Columns

Fixture Plate Size Type (mm)

3 3 3 4 4 4

69051 69061 69071 69151 69161 69171

Fixture Plate Thickness (mm) Âą0.13

X X X X X X

Ball LockÂŽ Pattern H G (mm) (mm)

Liner Size (mm)

Fixture Plates for Tooling Column Subplates

ÂŽ

ÂŽ

Supplied with 2 primary Ball Lock Liner Bushings installed. MM "ORED HOLES FOR SINE lXTURE KEYS PLACES

0RIMARY ,INERS

)

&

Pallet Part Number Size (mm) Aluminum (Kg) Steel 58717 58817 58727 58827 58732 58832

(Kg)

For Subplate 59102 59103 59104

Plate Dim. Fixture Plate E F Thickness (mm) (mm) Âą0.13 (mm)

Ball LockÂŽ Pattern Liner I J Size (mm) (mm) (mm)

(per cm ) 0.0015 0.00125

( mm )

J %

Difference between Aluminum and Steel

Aluminum and Steel Expansion

0.001 0.00075 0.0005 0.00025 0 0

2.8

5.4

8.4

11.2

14

16.8

Change in Degrees C

./4% !LUMINUM AND STEEL EXPAND AT DIFFERENT RATES 0LEASE TAKE THIS INFORMATION INTO CONSIDER ¤ ATION WHEN CREATING YOUR OWN "ALL ,OCK lXTURE AND SUBPLATES

34

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

BALL LOCK MOUNTING SYSTEM ®

®

Ball Lock For 4th Axis Rotary Indexers Problem: 2OTARY INDEXERS INCREASE THE VERSATILITY OF VERTICAL MACHINING CENTERS YET THEY OFFER ONE MAJOR CHALLENGE SET UP IS SO TIME CONSUMING THAT IT MAY LIMIT A MACHINE S mEXIBILITY )N MANY CASES MACHINISTS DEDICATE THEIR TH !XIS TOOL TO A SINGLE MACHINE TO AVOID THE AGONY OF AN EXTENDED SET UP AND CHANGEOVER

Jergens’ Solution: "ALL ,OCK® -OUNTING 3YSTEM FOR )NDEXERS PROVIDES A DOUBLE SOLUTION

Benefits: s -AXIMIZE INDEXER UTILIZATION s %LIMINATE LENGTHY SET UPS s !CCURATE lXTURE PLATE CHANGOVER IN SECONDS

3ECOND THE "ALL ,OCK¤ 3YSTEM PROVIDES YOUR lXTURE PLATE CHANGEOVER "Y MOUNTING THE ROUND SUBPLATE TO THE INDEXER FACEPLATE YOU LL hPLUG INv NEW lXTURES IN RECORD TIME LESS THAN SECONDS

&IRST "ALL ,OCK¤ MOUNTING PLATES FREE UP YOUR MACHINE FOR ADDITIONAL WORK BY ALLOWING A FAST AND ACCURATE INSTALLATION AND REMOVAL OF THE COMPLETE INDEXER !VOID HOURS OF SET UP 4HE "ALL ,OCK¤ 3YSTEM DOES IT IN MINUTES WITH REPEATABILITY AT › › MM ,OW PROlLE POSITIVE CLAMPING PROVEN IN OVER MANY YEARS OF lELD USE

METRIC

M E T R I C D I M E N S I O N S - M E T R I C F I X T U R E /S U B P L AT E S

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYS TEM

WORKHOLDING SOLUTIONS GROUP

Indexer Face Plate

®

®

Ball Lock Subplate ®

Ball Lock Shanks

®

Ball Lock Fixture Plate For Holding Production Workpiece

®

Workpiece

Ball Lock Fixture Plate For Mounting Indexer to Subplate and Machine Table

Subplates and fixture plates come with bushings pre-installed.

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

35

BALL LOCK MOUNTING SYSTEM ®

M E T R I C D I M E N S I O N S - M E T R I C F I X T U R E /S U B P L AT E S

WORKHOLDING SOLUTIONS GROUP

METRIC

®

Round Ball Lock Fixture Plates and Subplates Standard Round Fixture Plate (mm) ®

Part No. 58707

58708 58709

A

B

®

Thickness

Ball Lock Liner

Ball Lock Shank

Weight (Kgs)

Thickness

Ball Lock Receiver

Center Hole

Weight (Kgs)

Subplate(mm) ®

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM

Part No.

59107 59108 59109 #AST !LUMINUM &REE-AXâ„¢ OR 3TEEL EQUIVALENT

A

B

.OTE %QUIVALENT SYSTEM AVAILABLE IN INCH DIMENSIONS

Custom Round Plates

Indexer:

®

-AKE

-ODEL

$IAMETER

,IGHT $UTY OR (EAVY $UTY

4HROUGH (OLE "ORE

CNC Machine:

-AKE

-ODEL

7EIGHT #APACITY

Indexer Faceplate:

4 3LOT 3IZE

#ONlGURATION /RIENTATION

OR

$RILLED 4APPED (OLE 3IZE

#ONlGURATION /RIENTATION

Engineering Changes 0RODUCT IMPROVEMENT IS A CONTINUING PROCESS AT *ERGENS 3PECIlCATIONS AND ENGINEERING DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE )F CURRENT INFORMATION IS CRITICAL TO YOUR DESIGN IT IS SUGGESTED THAT YOU CONTACT *ERGENS 4ECHNICAL 3ALES $EPARTMENT TO VERIFY ANY DIMENSIONS OR SPECIlCATIONS

36

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

BALL LOCK MOUNTING SYSTEM ®

WORKHOLDING SOLUTIONS GROUP

M E T R I C D I M E N S I O N S - M E T R I C B A L L LO C K C O M P O N E N T S

METRIC

®

Locating and Clamping Shanks s -ATERIAL 3HANK "USHING !)3) ,INER

#

s &INISH "LACK /XIDE s (EAT 4REAT 3HANKS 2# "USHINGS 2# ,INERS 2#

"

$

s /PERATING 4EMPERATURE 2ANGE Â # TO Â #

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYS TEM

s 3TAINLESS 3TEEL AVAILABLE

5 3 0ATENTS

!

Repair Kits ¤

!NY "ALL ,OCK APPLICATION REQUIRES AT LEAST TWO SETS OF SHANKS RECEIVER BUSHINGS AND LINERS 4HE LINERS ARE PLACED INTO THE lXTURE PLATE TO INSURE EXTREMELY ACCURATE POSITIONING )F MORE THAN TWO SHANKS ARE REQUIRED TO PROVIDE ADDITIONAL HOLD DOWN FORCE OMIT THE LINER BUSHING SO THAT THESE ADDITIONAL HOLES WILL NOT INTERFERE WITH YOUR PRIMARY LOCATING HOLES

®

Each Kit Includes: s 2EPLACEMENT 3CREW s ,OCKING "ALLS s $RIVE "ALL s / 2ING

See page 41 for Fast Acting Shanks.

Locating and Clamping Shank Dimensions Head of Shank

Shank Diameter (mm) A

Fixture Plate Thickness ±0.13mm

Shank Part Number

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ 50 ˆ ˆ ˆ

40 50 40 50

49655 49656 49657 49658 49651 49652 49661 49662 49671 49672 49681 49682 49683 49684 49691 49692 49693 49694

Height

Diameter

B

C

D

Hex Wrench Size For Set Screw

6 ˆ 8 ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

ˆ ˆ 40 ˆ 45 ˆ 50 ˆ 60 ˆ ˆ ˆ 75 ˆ ˆ ˆ

44.5 44.0 54.0 56.0 64.0 84.0

ˆ ˆ ˆ 4 ˆ 5 ˆ 6 ˆ ˆ ˆ ˆ ˆ ˆ

Maximum

Recommended Holddown Force (KN)

Screw Torque (N.m)

Holddown Force (KN)

Screw Torque (N.m)

ˆ 4.5 ˆ ˆ ˆ ˆ ˆ ˆ ˆ 65 ˆ ˆ ˆ

ˆ ˆ ˆ ˆ 44 ˆ 68 ˆ ˆ ˆ 88 ˆ ˆ ˆ

ˆ ˆ 4 ˆ ˆ ˆ ˆ ˆ ˆ 50 ˆ ˆ ˆ

Shank Repair Kit Part Number

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ 67 ˆ ˆ ˆ

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

49955 49956 49957 49958 49951 49952 49961 49962 49971 49972 49981 49982 49983 49984 49991 49992 49993 49994

37

BALL LOCK MOUNTING SYSTEM ®

M E T R I C D I M E N S I O N S - M E T R I C B A L L LO C K C O M P O N E N T S

WORKHOLDING SOLUTIONS GROUP

®

METRIC

Receiver Bushings 4WO STYLES OF RECEIVER BUSHINGS ARE AVAILABLE )NSTALLED BUSHINGS SHOULD BE APPROXIMATELY MM BELOW SUBPLATE SURFACE -AX #ORNER 2ADIUS MM

Back Mount

Face Mount -AX #ORNER

( n 4AP (OLES

2ADIUS MM

%QUALLY 3PACED

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM

&ACE -OUNT "USHING /N "OLT #IRCLE $IA )NSTALLATION )NSTRUCTIONS

"ACK -OUNT "USHING )NSTALLATION )NSTRUCTIONS 4HE BACK MOUNT RECEIVER BUSHING IS USED IN THROUGH HOLE APPLICATIONS ,IGHT 0RESS &IT

'ENERALLY THE FACE MOUNT RECEIVER BUSHING IS UTILIZED IN BLIND HOLE APPLICATIONS 3LIP &IT

Installation Dimensions Face Mount

Back Mount

Shank Dia. (mm)

Face Mount Part Number

Actual O.D. -0.01 -0.02

Clearance Drill Diameter E

Bore +0.010 +0.003 F

50

49556 49557 49551 49552 49553 49554 49555

45 55 60 70

40.0 55.0

45 55 60 70

Depth +0.025 -0.025 G

Tap Size &1 Depth H

- X X - X X - X X - X X - X X - X X - X X

Bolt Circle Diameter 3 PL Equally Spaced

Min. Subplate Thickness D

48 56 75

40 50

Shank Dia. (mm)

Back Mount Part Number

Actual O.D. +0.04 +0.03 A

Depth +0.025 -0.025 B

C-Bore ±0.15 C

Min. Subplate Thickness D

50

49566 49567 49561 49562 49563 49564 49565

48 67

8.74

55 76

45

®

#AP 3CREWS 3UPPLIED WITH &ACE -OUNT "USHINGS

Liner Bushings for Fixture Plates

,OCATING REPEATABILITY WILL DETERMINE IF ONE PRIMARY AND ONE SECONDARY OR TWO PRIMARY LINERS ARE NEEDED 7ITH TWO PRIMARY LINERS REPEATABILITY OF › MM CAN BE MAINTAINED IF THE TWO HOLES FOR RECEIVER BUSHINGS ARE HELD TO A CENTERLINE DISTANCE OF › MM TOLERANCE Note on Installation of Press Fit Liners & Back Mount Style Receiver Bushings 4O ALLEVIATE THE POSSIBILITY OF BINDING THE SHANK IN THE BORE THE MAXIMUM INTERFERENCE lT BETWEEN BORE AND BUSHING / $ SHOULD NOT EXCEED MM

38

Liner Dimensions Shank Diameter (mm)

Fixture Plate Thickness +0.13 - 0.13

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ 50 ˆ ˆ ˆ

40 50 40 50

Primary Liner Part Number

I.D.

49755 49756 49757 49758 49751 49752 49761 49762 49771 49772 49781 49782 49783 49784 49791 49792 49793 49794

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

Secondary Liner Part Number

49855 49856 49857 49858 49851 49852 49861 49862 49871 49872 49881 49882 49883 49884 49891 49892 49893 49894

I.D.

ˆ ˆ ˆ ˆ ˆ ˆ ˆ 50.04 ˆ ˆ ˆ

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

Liner O.D. +0.00 - 0.01

BALL LOCK MOUNTING SYSTEM ®

WORKHOLDING SOLUTIONS GROUP

M E T R I C D I M E N S I O N S - M E T R I C B A L L LO C K C O M P O N E N T S

Stainless Steel Locating and Clamping Shanks # s -ATERIAL 0( 3TAINLESS 3TEEL s (EAT 4REAT 2C

"

s /PERATING 4EMPERATURE 2ANGE Â # TO Â #

$

5 3 0ATENTS

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYS TEM

METRIC

®

!

Replacement Kits ¤

!NY "ALL ,OCK APPLICATION REQUIRES AT LEAST TWO SETS OF SHANKS RECEIVER BUSHINGS AND LINERS 4HE LINERS ARE PLACED INTO THE lXTURE PLATE TO INSURE EXTREMELY ACCURATE POSITIONING )F MORE THAN TWO SHANKS ARE REQUIRED TO PROVIDE ADDITIONAL HOLD DOWN FORCE OMIT THE LINER BUSHING SO THAT THESE ADDITIONAL HOLES WILL NOT INTERFERE WITH YOUR PRIMARY LOCATING HOLES

®

Each Kit Includes: s 2EPLACEMENT 3CREW s ,OCKING "ALLS s $RIVE "ALL s / 2ING

Stainless Steel Locating and Clamping Shank Dimensions Head of Shank

Shank Diameter (mm) A

Fixture Plate Thickness ±0.13mm

Shank Part Number

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ 50 ˆ ˆ ˆ

40 50 40 50

49655SS 49656SS 49657SS 49658SS 49651SS 49652SS 49661SS 49662SS 49671SS 49672SS 49681SS 49682SS 49683SS 49684SS 49691SS 49692SS 49693SS 49694SS

Height

Diameter

B

C

D

Hex Wrench Size For Set Screw

6 ˆ 8 ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

ˆ ˆ 40 ˆ 45 ˆ 50 ˆ 60 ˆ ˆ ˆ 75 ˆ ˆ ˆ

44.5 44.0 54.0 56.0 64.0 84.0

ˆ ˆ ˆ 4 ˆ 5 ˆ 6 ˆ ˆ ˆ ˆ ˆ ˆ

Maximum

Screw Torque (N.m)

Holddown Force (KN)

ˆ 4.5 ˆ ˆ ˆ ˆ ˆ ˆ ˆ 65 ˆ ˆ ˆ

ˆ ˆ ˆ ˆ 44 ˆ 68 ˆ ˆ ˆ 88 ˆ ˆ ˆ

Recommended Screw Holddown Torque Force (N.m) (KN)

ˆ ˆ 4 ˆ ˆ ˆ ˆ ˆ ˆ 50 ˆ ˆ ˆ

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ 67 ˆ ˆ ˆ

Shank Repair Kit Part Number

49955SS 49956SS 49957SS 49958SS 49951SS 49952SS 49961SS 49962SS 49971SS 49972SS 49981SS 49982SS 49983SS 49984SS 49991SS 49992SS 49993SS 49994SS

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

39

BALL LOCK MOUNTING SYSTEM ®

M E T R I C D I M E N S I O N S - M E T R I C B A L L LO C K C O M P O N E N T S

WORKHOLDING SOLUTIONS GROUP

®

METRIC

Stainless Steel Receiver Bushings 4WO STYLES OF RECEIVER BUSHINGS ARE AVAILABLE )NSTALLED BUSHINGS SHOULD BE APPROXIMATELY MM BELOW SUBPLATE SURFACE -AX #ORNER 2ADIUS MM

Back Mount

Face Mount -AX #ORNER

( n 4AP (OLES

2ADIUS MM

%QUALLY 3PACED

QUICK CHANGE FIX TURING » BALL LOCK MOUNTING SYSTEM

&ACE -OUNT "USHING /N "OLT #IRCLE $IA )NSTALLATION )NSTRUCTIONS

"ACK -OUNT "USHING )NSTALLATION )NSTRUCTIONS 4HE BACK MOUNT RECEIVER BUSHING IS USED IN THROUGH HOLE APPLICATIONS ,IGHT 0RESS &IT

'ENERALLY THE FACE MOUNT RECEIVER BUSHING IS UTILIZED IN BLIND HOLE APPLICATIONS 3LIP &IT

Installation Dimensions Face Mount

Back Mount

Shank Dia. (mm)

Face Mount Part Number

Actual O.D. -0.01 -0.02

Clearance Drill Diameter E

Bore +0.010 +0.003 F

50

49556SS 49557SS 49551SS 49552SS 49553SS 49554SS 49555SS

45 55 60 70

40.0 55.0

45 55 60 70

Depth +0.025 -0.025 G

Tap Size &1 Depth H

- X X - X X - X X - X X - X X - X X - X X

Bolt Circle Diameter 3 PL Equally Spaced

Min. Subplate Thickness D

48 56 75

40 50

Shank Dia. (mm)

Back Mount Part Number

Actual O.D. +0.04 +0.03 A

Depth +0.025 -0.025 B

C-Bore ±0.15 C

Min. Subplate Thickness D

50

49566SS 49567SS 49561SS 49562SS 49563SS 49564SS 49565SS

48 67

8.74

55 76

45

®

#AP 3CREWS 3UPPLIED WITH &ACE -OUNT "USHINGS

Stainless Steel Liner Bushings for Fixture Plates

,OCATING REPEATABILITY WILL DETERMINE IF ONE PRIMARY AND ONE SECONDARY OR TWO PRIMARY LINERS ARE NEEDED 7ITH TWO PRIMARY LINERS REPEATABILITY OF › MM CAN BE MAINTAINED IF THE TWO HOLES FOR RECEIVER BUSHINGS ARE HELD TO A CENTERLINE DISTANCE OF › MM TOLERANCE Note on Installation of Press Fit Liners & Back Mount Style Receiver Bushings 4O ALLEVIATE THE POSSIBILITY OF BINDING THE SHANK IN THE BORE THE MAXIMUM INTERFERENCE lT BETWEEN BORE AND BUSHING / $ SHOULD NOT EXCEED MM

40

Liner Dimensions Shank Diameter (mm)

Fixture Plate Thickness +0.13 - 0.13

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ 50 ˆ ˆ ˆ

40 50 40 50

Primary Liner

Secondary Liner

Part Number

I.D.

Part Number

I.D.

49755SS 49756SS 49757SS 49758SS 49751SS 49752SS 49761SS 49762SS 49771SS 49772SS 49781SS 49782SS 49783SS 49784SS 49791SS 49792SS 49793SS 49794SS

ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ ˆ

49855SS 49856SS 49857SS 49858SS 49851SS 49852SS 49861SS 49862SS 49871SS 49872SS 49881SS 49882SS 49883SS 49884SS 49891SS 49892SS 49893SS 49894SS

ˆ ˆ ˆ ˆ ˆ ˆ ˆ 50.04 ˆ ˆ ˆ

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

Liner O.D. +0.00 - 0.01

BALL LOCK MOUNTING SYSTEM ÂŽ

WORKHOLDING SOLUTIONS GROUP

M E T R I C D I M E N S I O N S - M E T R I C B A L L LO C K C O M P O N E N T S

Accessories

Lifting Handles

Tapered Caps and Plugs +EEP DEBRIS OUT OF YOUR SUBPLATE S RECEIVER BUSHINGS WHEN NOT IN USE 0OLYETHYLENE CAPS SNAP IN AND OUT EASILY

Receiver Bushing Diameter

Part Number

49201 49202 49203 49204 49205 49206 49207

0ACKAGED PER PACK

&OR EASY HANDLING OF lXTURE PLATES UP TO LBS

Part Number

Length

Ht.

W

Mounting Distance

33701

MM

MM

+G

MM

METRIC

ÂŽ

Shank Size A

Slot Size B

C

Weight (Kg)

39550

16

10

25

.04

39551

16

12

25

.04

39552

16

14

25

.05

39553

16

16

25

.05

39554

16

18

29

.05

39555

16

20

29

.06

39556

16

22

29

.06

39557

20

24

35

.07

39558

20

28

35

.10

39559

20

32

40

.10

Recommended Hole Diameter

ÂŽ

Part Number

QUICK CHANGE FIX TURING Âť BALL LOCK MOUNTING SYS TEM

Sine Fixture Keys

16mm Shank Size: 16.01 Âą 0.01

20mm Shank Size: 20.01 Âą 0.01

,OCATE SUBPLATES OR lXTURE PLATES TO SLOTTED MACHINE TABLES WITHOUT HAVING TO SLOT THE PLATE !VAILABLE IN SIZES FROM MM TO MM SLOTS

Fast Acting Ball LockÂŽ Shanks ÂŽ

FAST ACTING BALL LOCK SHANKS ÂŽ

Ball Lock Shank Diameter (mm)

Fixture Plate Thickness (mm)

ˆ ˆ ˆ ˆ ˆ ˆ

Shank with Thumb Screw Part Number Assenbly T-Screw

49655-S 49656-S 49657-S 49658-S 49651-S 49652-S 49661-S 49662-S 49671-S 49672-S 49681-S 49682-S

43971 43972 43974 43975 43974 43975 43977 43978 43980 43980 43985 43985

Shank with Adjustable Handle Part Number Assenbly Handle

49655-H 49656-H 49657-H 49658-H 49651-H 49652-H 49661-H 49662-H 49671-H 49672-H 49681-H 49682-H

34360 34361 34365 34365 34365 34365 34378 34379 34385 34385 34393 34393

s &AST ACTING THUMB SCREWS TURNS .O TOOLS NEEDED Thumb Screw

s (ANDLE CAN BE MOVED OUT OF THE WORK AREA TO AVOID INTERFERENCE Adjustable Handle

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

41

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

Features of the Jergens Zero Point Mounting System s 0OSITIONING AND CLAMPING IN ONE OPERATION s (IGH REPEATABILITY AND ACCURACY s ,OW COST SOLUTION FOR QUICK PALLET CHANGING

Typical applications for the Jergens Zero Point System:

s -ILLING s !SSEMBLY QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

s 7ELDING s )NJECTION -OLDING s 'RINDING s -EASURING

0ULL 3TUDS CAN ALSO BE INSTALLED DIRECTLY INTO THE WORKPIECES MAKING SIDED PROCESSING POSSIBLE

42

"EST RESULTS WITH LARGE AND HEAVY WORKPIECES

*ERGENS :ERO 0OINT CLAMPING SYSTEMS ARE MADE EXCLUSIVELY OF RUST FREE MATERIALS AND SO ARE IDEALLY SUITED FOR USE IN THE FOOD SERVICE AREA AS WELL AS IN THE PHARMACEUTICAL AND CHEMICAL INDUSTRY

4HROUGH DIFFERENT DIMENSIONS THE ADVANTAGE OF THE :ERO 0OINT CLAMPING SYSTEM ARE OPTIMALLY USED

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

ZERO POINT MOUNTING SYSTEM

Pull Studs and Engagement Screws

Pages 48–49

Clamping Plates with Built-In Modules

Pages 46–47

Clamping Modules

Pages 50–52

QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

WORKHOLDING SOLUTIONS GROUP

s -ACHINE TABLES s 0LATES s AXIS AXIS MACHINING s #OLUMNS s 0ALLETS

Surface/Mounted Clamping Modules

Pages 53–54

s &OR LARGE HEAVY WORKPIECES s 0ULL 3TUDS INSTALLED directly into workpiece

Flange Type Module with Centering & Cover Rings

Page 55–56

s 5SED TO FASTEN SURFACE MOUNTED CLAMPING MODULES on the machine table s (YDRAULIC RELEASE WITH OR WITHOUT BLOWOUT

Horizontal Rapid-Clamping Module

Page 57

s &OR EASY HANDLING OF HEAVY lXTURES

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

43

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

Jergens’ Zero Point Mounting System – Cut Set-up Times by Up to 90%. Fix, Position and Clamp in a Single Step with Jergens’ Zero Point Mounting System.

QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

*ERGENS IS PROUD TO INTRODUCE THE BEST ENGINEERED :ERO 0OINT -OUNTING 3YSTEM :03 ON THE MARKET 4HIS REVOLUTIONARY TECHNOLOGY CUTS SET UP TIME BY UP TO BY COMBINING lXING POSITIONING AND CLAMPING IN A SINGLE OPERATION !VAILABLE WITH EITHER PNEUMATIC OR HYDRAULIC RELEASE THESE POSITIVE LOCKING LOCATING MODULES ALLOW OPERATORS TO QUICKLY CHANGE OUT LARGE AND SMALL MACHINE lXTURES WITH EXTREME ACCURACY AND MINIMAL EFFORT /THER FEATURES INCLUDE

s Repeatability <0.005mm (0.0002") s Minimizes set-up time s Hardened stainless (AISI 440B) steel construction

K40 ø148mm K20 ø112mm

s Integrated safety system

K10 ø78mm

s Compact design

K5 ø45mm

s Positive locking s High retaining force 0ULL IN ,OCKING &ORCE UP TO K. LBS

0ULL IN ,OCKING &ORCE UP TO K. LBS

0ULL IN ,OCKING &ORCE 0ULL IN ,OCKING &ORCE UP TO K. LBS UP TO K. LBS

Smart Features for Process Improvement Reduce set-up times and increase both accuracy and repeatability with design features exclusive to the Jergens ZPS:

Self Guiding The self-guiding, tapered profile of the mounting stud allows heavy plates to be installed more easily.

Alignment Unique design eliminates the need for perfect lifts on entry and exit.

44

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

Mechanical Locking System Experience high holding force without the need to maintain hydraulic pressure.

Large Ball Diameter QUICK CHANGE FIX TURING Âť Z E R O P O I N T M O U N T I N G S Y S T E M

Provides increased strength and even load distribution.

No Ball Cage Free movement of the bearing balls reduces friction.

Form Fit Ball Channel Tapered contact areas eliminate point loads and reduce failures.

Three-Point Load Distribution Equal load spacing optimizes force distribution.

Integrated Safety System Process-sure clamping module can always be opened, eliminating the need to forcibly remove modules if a failure should occur.

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

45

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

Clamping and Positioning On each fixture use: s n :ERO 0OINT 0ULL 3TUD s n 4IMING 0ULL 3TUD s 4HE :ERO 0OINT AND 4IMING 3TUD SHOULD BE PERPENDICULAR s 5SE ANY COMBINATION OF CLEARANCE AND OR PROTECTION 0ULL 3TUD

ZERO POINT PULL STUD

CLEARANCE PULL STUD FOR HOLD DOWN

QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

CLEARANCE PULL STUD FOR HOLD DOWN

TIMING PULL STUD

Dimensions for machining pull stud mountings

Size

ØD1

ØM

S1

S2

K5 K10 K20 K40

- - - -

Note:

s 0ULL 3TUD WITH INTERNAL THREAD FOR CLAMPING FROM ABOVE s 0ULL 3TUDS WITH DIFFERENT DIAMETER $ PREVENTING INTERCHANGE OF THE :ERO 0OINT TIMING AND CLEARANCE 0ULL 3TUD DURING INSTALLATION s 0ULL 3TUD FOR SERIES PRODUCTION NOTCH TYPE &LOATING 0ULL 3TUD FOR COMPENSATION OF THERMAL EXPANSION s !UTOMATIC LIFTING OF THE PALLET lXTURE Figure: 3HOWN WITH 0ULL 3TUD AND ENGAGEMENT SCREW

46

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

2-Way Clamping Station Hydraulic Unlocking

Part Number

303289 303297

Size

Pull-In/Locking Force up to kN / (lbs)

X X X X

A

B

HA

K

L

L1

ØN

R

S

SM

Kg

' '

QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

2EPEATABILITY MM

!LL LINEAR DIMENSIONS IN MM Note: /N REQUEST WE CAN INCORPORATE MOUNTING HOLES TO YOUR REQUIREMENTS IN THE BASE PLATE /THER DIMENSIONS GAUGES AND NUMBER OF CLAMPING MODULE LAYOUTS ON REQUEST

4-Way Clamping Station Hydraulic Unlocking 2EPEATABILITY MM

Part Number

Size

Pull-In/Locking Force up to kN / (lbs)

A

B

HA

K

L

L1

ØN

R

S

SM

Kg

303321 303339

X X X X

' '

!LL LINEAR DIMENSIONS IN MM Note: /N REQUEST WE CAN INCORPORATE MOUNTING HOLES TO YOUR REQUIREMENTS IN THE BASE PLATE /THER DIMENSIONS GAUGES AND NUMBER OF CLAMPING MODULE LAYOUTS ON REQUEST

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

47

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

Pull Studs K5 Modules (ARDENED 3TAINLESS 3TEEL FOR HYDRAULIC AND PNEUMATIC CLAMPING MODULES

:ERO 0OINT 4IMING #LEARANCE QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

K10 Modules (ARDENED 3TAINLESS 3TEEL FOR HYDRAULIC AND PNEUMATIC CLAMPING MODULES

K20 Modules (ARDENED 3TAINLESS 3TEEL FOR HYDRAULIC AND PNEUMATIC CLAMPING MODULES

K40 Modules (ARDENED 3TAINLESS 3TEEL FOR HYDRAULIC AND PNEUMATIC CLAMPING MODULES

48

Part Number

Size

Description

ØDN

ØD1

ØD2

306019 306035 306050 306076

+ + + +

:ERO 0OINT 3TUD 4IMING 3TUD #LEARANCE 3TUD 0ROTECTION 0LUG

ˆ

ˆ

Part Number

Size

Description

ØDN

ØD1

ØD2

H

H1

303610 303636 304519 304535

+ + + +

:ERO 0OINT 3TUD 4IMING 3TUD #LEARANCE 3TUD 0ROTECTION 0LUG

ˆ

ˆ

Part Number

Size

Description

ØDN

ØD1

ØD2

303149 303156 303164 303172

+ + + +

:ERO 0OINT 3TUD 4IMING 3TUD #LEARANCE 3TUD 0ROTECTION 0LUG

ˆ

Part Number

Size

Description

ØDN

303180 303198 303206 303214

+ + + +

:ERO 0OINT 3TUD 4IMING 3TUD #LEARANCE 3TUD 0ROTECTION 0LUG

0ROTECTION 0ULL 3TUD

T

g

Engagement Screw PN

ˆ

M

T

g

Engagement Screw PN

ˆ

ˆ ˆ ˆ -

ˆ

H

H1

M

T

g

Engagement Screw PN

ˆ

ˆ

ˆ ˆ ˆ -

ØD1

ØD2

H

H1

M

T

ˆ

ˆ

ˆ

ˆ ˆ ˆ -

H

H1

M

ˆ ˆ ˆ ˆ -

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

ˆ

g

Engagement Screw PN

ˆ

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

Pull Stud With Internal Thread (ARDENED FOR HYDRAULIC AND PNEUMATIC CLAMPING MODULES Part Number

Size

Description

ØDN

ØD1 ØD2

M

S1

U

T

g

427021

K20

Zero Point Stud

32.0

25

37

M12 5.5

18

5

136

427047

K20

Timing Stud

32.0

25

37

M12 5.5

18

5

136

427062

K20

Clearance Stud

31.6

25

37

M12 5.5

18

5

136

Floating Pull Stud Part Number

Size

Description

ØDN

ØD2

H1

g

340059

K10

Zero Point Stud

21.8

12.0

16

25

305912

K20

Timing Stud

31.8

15.5

23

80

426882

K40

Clearance Stud

39.8

20.0

29

160

QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

(ARDENED FOR HYDRAULIC AND PNEUMATIC CLAMPING MODULES

Note: 4HE mOATING PULL STUD IS SUPPORTED BY BEARINGS SO THAT IT IS AXIALLY MOBILE AND IS USED WHEN LARGE DISTANCE AND ANGLE TOLERANCES BETWEEN THE STUD HOLES HAVE TO BE COMPENSATED 4HE STUD HAS ONLY A HOLDING FUNCTION AND DOES NOT TAKE ON ANY LATERAL LOAD

Engagement Screw For Floating Pull Stud 3TRENGTH CLASS Part Number

Size

Description

ØD2

M

L

L1

L2

L3

g

340034

K10

Zero Point Stud

11.0

M8

35

6

16.1

12.9

24

305938

K20

Timing Stud

13.5

M10

50

9

23.1

17.9

55

426908

K40

Clearance Stud

17.0

M12

59

10

29.1

19.9

100

Horizontal Engagement Screws

Engagement Screws For Pull Studs

3TRENGTH CLASS &OR HORIZONTAL RAPID CLAMPING CYLINDER ON PAGE

3TRENGTH CLASS &OR INSTALLATION AND SURFACE MOUNTED CLAMPING MODULES

Part Number

Size

M

L

L1

g

303248

K20

M12

56

10.5

100

303255

K40

M16

73

13.0

200

Part Number

Size

M

L

L1

g

306092

K5

M6

25

3.4

18 30

303578

K10

M8

37

6.0

303222

K20

M12

54

9.0

70

303230

K40

M16

69

10.0

130

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

49

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

Threaded Clamping Modules (K5) Screw-In Version Hydraulic Unlocking #OVER AND PISTON HARDENED 2EPEATABILITY MM 7ITH A SMALL FOOTPRINT FOR INSTALLATION IN BASE PLATES MACHINE TABLES CLAMPING PROlLES COLUMNS AND TOWERS SWIVEL BRIDGES MACHINE PALLETS AND CLAMPING PALLETS s )NSTALLATION DIAGRAMS ON REQUEST QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

Hardened Stainless Steel

Part Number

Size

Pull-In/Locking Force up to kN / (lbs)

Holding Force kN / (lbs)

ØD

ØDN

ØD1

H

HA

ØLK

T

g

480244

+

- X

!LL LINEAR DIMENSIONS IN MM Note: 4HREADED CLAMPING MODULE WITH A LOW INSTALLATION HEIGHT OF MM AND AN INSTALLATION DIAMETER OF MM - X (YDRAULIC SUPPLY AND PRESSURE IS ONLY NEEDED FOR UNCLAMPING MIN BAR PSI MAX BAR PSI 4HE THREADED CLAMPING MODULE IS MECHANICALLY LOCKED IN THE CLAMPED POSITION 4HE UNIQUE MECHANICAL LOCKING SYSTEM RESULTS IN VIRTUALLY NO VIBRATION EVEN WITH EXTENSIVE MACHINING FORCES &URTHER MORE THERE ARE NO CUMBERSOME LINES OR DANGERS OF LEAKAGE 4HE CONTACT SURFACE IS THE UPPER SURFACE OF THE HOUSING 4HE HYDRAULIC DESIGN HAS CONNECTION X UNCLAMPING

Screw-in Version Pneumatic Unlocking #OVER AND PISTON HARDENED 2EPEATABILITY MM 7ITH A SMALL FOOTPRINT FOR INSTALLATION IN BASE PLATES MACHINE TABLES CLAMPING PROlLES COLUMNS AND TOWERS SWIVEL BRIDGES MACHINE PALLETS AND CLAMPING PALLETS 0NEUMATIC MODULES ARE OPTIMALLY SUITED FOR USE IN THE FOOD PHARMACEUTICAL AND CHEMICAL INDUSTRIES AS WELL AS IN OIL FREE APPLICATIONS s )NSTALLATION DIAGRAMS ON REQUEST

Hardened Stainless Steel

Part Number

Size

480343

+

Pull-In/Locking Force up to kN / (lbs)

Holding Force kN / (lbs)

ØD

- X

ØDN

ØD1

H

HA

ØLK

T

g

!LL LINEAR DIMENSIONS IN MM Note: 4HREADED CLAMPING MODULE WITH A LOW INSTALLATION HEIGHT OF MM AND AN INSTALLATION DIAMETER OF MM - X 0NEUMATIC PRESSURE IS NEEDED FOR UNCLAMPING MIN BAR PSI MAX BAR PSI &OR clamping PROCESS PNEUMATIC PRESSURE OF MIN BAR PSI MAX BAR PSI IS REQUIRED BRIEmY IN ORDER TO ACHIEVE DElNED PULL IN FORCE 4HE THREADED CLAMPING MODULE IS MECHANICALLY LOCKED IN THE CLAMPED POSITION 4HE UNIQUE MECHANICAL LOCKING SYSTEM RESULTS IN VIRTUALLY NO VIBRATION EVEN WITH EXTENSIVE MACHINING FORCES &URTHER MORE THERE ARE NO CUMBERSOME LINES OR DANGERS OF LEAKAGE 4HE PNEUMATIC DESIGN HAS CONNECTIONS X UNCLAMPING X CLAMPING

50

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

Installation Clamping Modules (K10, K20, K40) Hydraulic Unlocking #OVER AND PISTON HARDENED 2EPEATABILITY MM

QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

7ITH A SMALL FOOT PRINT FOR INSTALLATION IN BASE PLATES MACHINE TABLES CLAMPING PROlLES COLUMNS AND TOWERS SWIVEL BRIDGES MACHINE PALLETS AND CLAMPING PALLETS s )NSTALLATION DIAGRAMS ON REQUEST

Hardened Stainless Steel

Part Number

Size

480228 480186 480525

+ + +

Pull-in/locking Holding force force up to kN / (lbs) kN / (lbs)

Blow out

9ES 9ES 9ES

ØD

ØDN

ØD1

H

HA

ØLK

M

T

Kg

- - -

!LL LINEAR DIMENSIONS IN MM Note: 4HREADED INSTALLATION CLAMPING MODULES HAVE HIGH HOLDING AND PULL IN FORCES WITH VERY SMALL INSTALLATION DIMENSIONS (YDRAULIC SUPPLY AND PRESSURE IS ONLY NEEDED FOR UNCLAMPING MIN BAR PSI MAX BAR PSI 4HE THREADED CLAMPING MODULE IS MECHANICALLY LOCKED IN THE CLAMPED POSITION 4HE UNIQUE MECHANICAL LOCKING SYSTEM RESULTS IN VIRTUALLY NO VIBRATION EVEN WITH EXTENSIVE MACHINING FORCES &URTHER MORE THERE ARE NO CUMBERSOME LINES OR DANGERS OF LEAKAGE 4HE CONTACT SURFACE IS THE UPPER SURFACE OF THE HOUSING 4HE HYDRAULIC DESIGN HAS CONNECTION X UNCLAMPING

Pneumatic Unlocking #OVER AND PISTON HARDENED 2EPEATABILITY MM 7ITH A SMALL FOOTPRINT FOR INSTALLATION IN BASE PLATES MACHINE TABLES CLAMPING PROlLES COLUMNS AND TOWERS SWIVEL BRIDGES MACHINE PALLETS AND CLAMPING PALLETS s )NSTALLATION DIAGRAMS ON REQUEST

Hardened Stainless Steel

Part Number

Size

480202 480160 480541

+ + +

Pull-In/Locking Holding Force force up to kN / (lbs) kN / (lbs) Blow out

9ES 9ES 9ES

ØD

ØDN

ØD1

H

HA

ØLK

M

T

Kg

- - -

!LL LINEAR DIMENSIONS IN MM Note: 4HE INSTALLATION CLAMPING MODULES HAVE HIGH HOLDING AND PULL IN FORCES WITH VERY SMALL INSTALLATION DIMENSIONS 0NEUMATIC PRESSURE IS NEEDED FOR UNCLAMPING MIN BAR PSI MAX BAR PSI &OR clamping PROCESS PNEUMATIC PRESSURE OF MIN BAR PSI MAX BAR PSI IS REQUIRED BRIEmY IN ORDER TO ACHIEVE DElNED PULL IN FORCE 4HE INSTALLATION CLAMPING MODULE IS MECHANICALLY LOCKED IN THE CLAMPED POSITION 4HE UNIQUE MECHANICAL LOCKING SYSTEM RESULTS IN VIRTUALLY NO VIBRATION EVEN WITH EXTENSIVE MACHINING FORCES &URTHER MORE THERE ARE NO CUMBERSOME LINES OR DANGERS OF LEAKAGE 4HE PNEUMATIC DESIGN HAS CONNECTIONS X UNCLAMPING X CLAMPING

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

51

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

Installation Clamping Modules (K10, K20) with Indexing Low Pressure Pneumatic Unlocking #OVER AND PISTON HARDENED 2EPEATABILITY MM v 7ITH A SMALL FOOPRINT FOR INSTALLATION IN BASE PLATES MACHINE TABLES CLAMPING PROlLES COLUMNS AND TOWERS SWIVEL BRIDGES MACHINE PALLETS AND CLAMPING PALLETS

QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

Part Number

Size

Pull-in/Locking Force up to [kN]

Holding Force Weight [Kg] [kN] Blow Out

511139

+

9ES

511154

+

55

9ES

ØD

ØDN

ØD1

H

HA

78

K F6

ØLK

M

T

8

88

X-

X-

!LL LINEAR DIMENSIONS IN MM .OTE 4HE INSTALLATION CLAMPING MODULES HAVE HIGH HOLDING AND PULL IN FORCES WITH VERY SMALL INSATALLATION DIMENSIONS 0NEUMATIC PRESSURE IS NEEDED FOR UNCLAMPING MIN BAR PSI 4HE INSTALLATION CLAMPING MODULE IS MECHANICALLY LOCKED IN THE CLAMPED POSITION 4HE UNIQUE MECHANICAL LOCKING SYSTEM RESULTS IN VIRTUALLY NO VIBRATION EVEN WITH EXTENSIVE MACHINING FORCES &URTHER MORE THERE ARE NO CUMBERSOME LINES OR DANGERS OF LEAKAGE 4HE PNEUMATIC DESIGN HAS CONNECTION FOR UNCLAMPING AND OPTIONAL CONNECTION FOR BLOWOUT

52

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

Surface/Mounted Clamping Modules (K5) Hydraulic Unlocking #OVER AND PISTON HARDENED 2EPEATABILITY MM

QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

&OR MOUNTING ON MACHINE TABLES CLAMPING PROlLES COLUMNS AND TOWERS MEASURING MACHINES ASSEMBLY STATIONS s )NSTALLATION DIAGRAMS ON REQUEST

Stainless Steel

Part Number

Size

480566

+

Pull-In/Locking Holding Force Force up to kN / (lbs) kN / (lbs)

ØB

ØD

ØDB

ØDN

HA

K

R

'

g

!LL LINEAR DIMENSIONS IN MM Note: (YDRAULIC SUPPLY AND PRESSURE IS ONLY NEEDED FOR UNCLAMPING MIN BAR PSI MAX BAR PSI 4HE INSTALLATION CLAMPING MODULE IS MECHANICALLY LOCKED IN THE CLAMPED POSITION 4HE UNIQUE MECHANICAL LOCKING SYSTEM RESULTS IN VIRTUALLY NO VIBRATION EVEN WITH EXTENSIVE MACHINING FORCES 4HE CONTACT SURFACE IS THE UPPER SURFACE OF THE HOUSING 4HE HYDRAULIC DESIGN HAS CONNECTION X UNCLAMPING

Pneumatic Unlocking #OVER AND PISTON HARDENED 2EPEATABILITY MM &OR MOUNTING ON MACHINE TABLES CLAMPING PROlLES COLUMNS AND TOWERS MEASURING MACHINES ASSEMBLY STATIONS s )NSTALLATION DIAGRAMS ON REQUEST

Hardened Stainless Steel Part Number

480582

Size

+

Pull-In/Locking Force up to kN / (lbs)

Holding Force kN / (lbs)

ØB

ØD

ØDB

ØDN

HA

K

R

g

'

!LL LINEAR DIMENSIONS IN MM Note: 0NEUMATIC PRESSURE IS NEEDED FOR UNCLAMPING MIN BAR PSI MAX BAR PSI &OR clamping PROCESS PNEUMATIC PRESSURE OF MIN BAR PSI MAX BAR PSI IS REQUIRED BRIEmY IN ORDER TO ACHIEVE DElNED PULL IN FORCE 4HE INSTALLATION CLAMPING MODULE IS MECHANICALLY LOCKED IN THE CLAMPED POSITION 4HE UNIQUE MECHANICAL LOCKING SYSTEM RESULTS IN VIRTUALLY NO VIBRATION EVEN WITH EXTENSIVE MACHINING FORCES 4HE PNEUMATIC DESIGN HAS CONNECTIONS X UNCLAMPING X CLAMPING

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

53

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

Surface/Mounted Clamping Modules (K10, K20, K40) Hydraulic Unlocking #OVER AND PISTON HARDENED 2EPEATABILITY MM

&OR MOUNTING ON MACHINE TABLES CLAMPING PROlLES COLUMNS AND TOWERS MEASURING MACHINES ASSEMBLY STATIONS IN CONNECTION WITH clamping bracket ON PAGE QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

Hardened Stainless Steel Part Number

Pull-In/Locking Holding Force Size Force up to kN / (lbs) kN / (lbs)

480608 480624 480640

+ + +

Blow out

9ES 9ES 9ES

ØD

ØDB

ØDN

HA

K

R

' ' '

Kg

!LL LINEAR DIMENSIONS IN MM Note: (YDRAULIC SUPPLY AND PRESSURE IS ONLY NEEDED FOR UNCLAMPING MIN BAR PSI MAX BAR PSI 4HE INSTALLATION CLAMPING MODULE IS MECHANICALLY LOCKED IN THE CLAMPED POSITION 4HE UNIQUE MECHANICAL LOCKING SYSTEM RESULTS IN VIRTUALLY NO VIBRATION EVEN WITH EXTENSIVE MACHINING FORCES &URTHER MORE THERE ARE NO CUMBERSOME LINES AND NO DANGER OF LEAKAGE 4HE CONTACT SURFACE IS THE UPPER SURFACE OF THE HOUSING 4HE HYDRAULIC DESIGN HAS CONNECTION X UNCLAMPING

Pneumatic Unlocking #OVER AND PISTON HARDENED 2EPEATABILITY MM &OR MOUNTING ON MACHINE TABLES CLAMPING PROlLES COLUMNS AND TOWERS MEASURING MACHINES ASSEMBLY STATIONS IN CONNECTION WITH clamping bracket ON PAGE

Hardened Stainless Steel Part Number

Pull-In/Locking Holding Force Size Force up to kN / (lbs) kN / (lbs) Blow out

480665 480681 480707

+ + +

9ES 9ES 9ES

ØD

ØDB

ØDN

HA

K

R

' ' '

Kg

!LL LINEAR DIMENSIONS IN MM Note: 0NEUMATIC PRESSURE IS NEEDED FOR UNCLAMPING MIN BAR PSI MAX BAR PSI &OR clamping PROCESS PNEUMATIC PRESSURE OF MIN BAR PSI MAX BAR PSI IS REQUIRED BRIEmY IN ORDER TO ACHIEVE DElNED PULL IN FORCE 4HE INSTALLATION CLAMPING MODULE IS MECHANICALLY LOCKED IN THE CLAMPED POSITION 4HE UNIQUE MECHANICAL LOCKING SYSTEM RESULTS IN VIRTUALLY NO VIBRATION EVEN WITH EXTENSIVE MACHINING FORCES 4HE PNEUMATIC DESIGN HAS CONNECTIONS X UNCLAMPING X CLAMPING

54

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

Clamping Bracket for Surface/Mounted Clamping Modules "LACK .ITRIDED

QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

#LAMPING mANGES ARE USED TO FASTEN RAISED MOUNTED CLAMPING MODULES ON THE MACHINE TABLE 3EE PAGES –54. s 3PECIAL CLAMPING mANGES FOR VARIOUS 4 SLOT TABLES s #LAMPING mANGE AND HOUSING MANUFACTURED AS A SINGLE PIECE

Stainless Steel Part Number

303495 302901 302919

Size

Pieces Per Module

ØD

ØDB

H

ØLK

M

g

!LL LINEAR DIMENSIONS IN MM

Flange Type Installation Modules with Centering and Cover Rings Features: s /IL SUPPLY BY PIPES OR MANIFOLDS s )NTEGRATED CENTERING s 0ROVIDED AS ASSEMBLED UNIT Benefits: s 3IMPLE DESIGN AND MANUFACTURING OF ADAPTOR PLATE s 7EIGHT SAVING DUE TO LESS THICKNESS FOR ADAPTOR PLATE s %ASY TO ADAPT TO EXISTING MOUNTING ANGLES AND CUBES

Installation comparison &LANGE 4YPE -ODULE

3TANDARD #LAMPING -ODULE #OVER 2ING

/IL

)NSTALLATION -ODULE /IL

#ENTERING 2ING

/IL 3UPPLY BY 0IPES /IL 3UPPLY BY -ANIFOLD

"ASE 0LATE

.O SEAL FACE NEEDED CENTERING ONLY

3EALING FACE / RING

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

55

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

Flange Type Installation Modules with Centering and Cover Rings Hydraulic Release #OVER AND PISTON HARDENED 2EPEATABILITY MM

QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

Hardened Stainless Steel Part Number

480301 480269 480723

Pull-In/Locking Holding Force Size force up to kN / (lbs) kN / (lbs)

+ + +

Blow out

ØDA

ØDN

ØD1

HA

K

ØLK

M

R

9ES 9ES 9ES

- - -

' ' '

T

Kg

!LL LINEAR DIMENSIONS IN MM Note: #OMBINES FEATURES OF THE 4HREADED -ODULE AND 2AISED -OUNTED MODULE %SPECIALLY DESIGNED WHEN INSTALLATION SPACE IS LIMITED AND BASE PLATE OR ANGLE PLATE HAS RELATIVELY THIN DIMENSIONS 4HE POSITIONING OF THE MODULE IS SIMPLE AND ACCURATE WHEN USING THE PRECISION mANGE DIAMETER (YDRAULIC SUPPLY IS POSSIBLE BY MANIFOLDS OR PIPES HOSES (YDRAULIC SUPPLY AND PRESSURE IS ONLY NEEDED FOR UNCLAMPING MIN BAR PSI MAX BAR PSI 4HE MODULE IS MECHANICALLY LOCKED IN THE CLAMPED POSITION 4HE UNIQUE MECHANICAL LOCKING SYSTEM RESULTS IN VIRTUALLY NO VIBRATION EVEN WITH EXTENSIVE MACHINING FORCES 4HE HYDRAULIC DESIGN HAS CONNECTION X UNCLAMPING

Pneumatic Release #OVER AND PISTON HARDENED 2EPEATABILITY MM

Hardened Stainless Steel Part Number

480327 480285 480749

Size

Pull-In/Locking force up to kN / (lbs)

Holding Force kN / (lbs)

Blow out

ØDA

ØDN

ØD1

HA

K

ØLK

M

R

+ + +

ˆ ˆ ˆ

- - -

' ' '

T

Kg

!LL LINEAR DIMENSIONS IN MM Note: #OMBINES FEATURES OF THE 4HREADED -ODULE AND 2AISED -OUNTED MODULE %SPECIALLY DESIGNED WHEN INSTALLATION SPACE IS LIMITED AND BASE PLATE OR ANGLE PLATE HAS RELATIVELY THIN DIMENSIONS 4HE POSITIONING OF THE MODULE IS SIMPLE AND ACCURATE WHEN USING THE PRECISION mANGE DIAMETER 0NEUMATIC SUPPLY IS POSSIBLE BY MANIFOLDS OR PIPES HOSES 0NEUMATIC PRESSURE IS NEEDED FOR UNCLAMPING MIN BAR PSI MAX BAR PSI &OR clamping PROCESS PNEUMATIC PRESSURE OF MIN BAR PSI MAX BAR PSI IS REQUIRED BRIEmY IN ORDER TO ACHIEVE DElNED PULL IN FORCE 4HE INSTALLATION CLAMPING MODULE IS MECHANICALLY LOCKED IN THE CLAMPED POSITION 4HE UNIQUE MECHANICAL LOCKING SYSTEM RESULTS IN VIRTUALLY NO VIBRATION EVEN WITH EXTENSIVE MACHINING FORCES 4HE PNEUMATIC DESIGN HAS CONNECTIONS X UNCLAMPING X CLAMPING

56

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

ZERO POINT MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP

Horizontal Rapid-Clamping Cylinder Hydraulic Unlocking #OVER AND PISTON HARDENED 2EPEATABILITY MM

QUICK CHANGE FIX TURING » Z E R O P O I N T M O U N T I N G S Y S T E M

s &OR EASY HANDLING OF HEAVY lXTURES s -AKES PALLETIZATION VERY QUICK BY HOOKING INTO A HOLE AT THE TOP AND MOVING DOWNWARDS s .O SEARCHING FOR THE HOLES s .O DAMAGE TO :ERO 0OINT BORE OR PULL STUDS

Hardened Stainless Steel Part Number

Size

303065 306217 303107 306258

+ + + +

Pull-In/Locking Holding Force up to kN / (lbs) Force kN / (lbs)

Blow Out

Advance Motion, Hydr. Suspension Piston

Kg

ˆ ˆ ˆ ˆ

ˆ 9ES ˆ 9ES

Dimensions (mm) Part Number ØD

303065 306217 303073 306233 303107 306258 303115 306274

ØDN

ØD1

ØD2

H

HA

ØLK

ØLK1

M

M1

T

T1

- - - - - - - -

- - - - - - - -

!LL LINEAR DIMENSIONS IN MM Note: !S STANDARD THERE IS A MANAUL OR HYDRAULIC ADVANCE MOTION OF THE SUSPENSION PISTON

Release Mode

Clamped Mode

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

57

FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING ÂŽ

WORKHOLDING SOLUTIONS GROUP

Maximize the Benefits of Your 5-Axis Machine 'ETTING YOUR SPINDLE AND CUTTING TOOL CLOSE TO THE WORKPIECE WITHOUT RUNNING INTO OBSTRUCTIONS IS A CHALLENGE ON A AXIS MACHINE *AWS AND OTHER VISE COMPONENTS AND EVEN THE MACHINE TABLE ITSELF CAN RESTRICT YOUR ACCESS AND PREVENT YOU FROM MACHINING MULTI SIDED PARTS 9OUR ONLY CHOICE IS STOPPING THE MACHINE AND REPOSITIONING YOUR PARTx

QUICK CHANGE FIXTURING Âť FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING

...until now. The basis of the system is very simple: RAISE the part, RIGIDLY clamp it, and RAPIDLY change it out.

ÂŽ

Jergens’ unique modular system FEATURES A VARIETY OF RISER SIZES AND STYLES TO GET YOUR PART OFF THE TABLE AND ALLOW

UNRESTRICTED ACCESS 4HIS SYSTEM WAS BUILT WITH RIGIDITY IN MIND FROM UNIQUELY DESIGNED PULL STUDS TO AXIS VISES AND DOVETAIL CLAMPS 4HIS ADDED RIGIDITY HELPS MAINTAIN ACCURACY EVEN IN YOUR MOST AGGRESSIVE ROUGHING AND lNISHING OPERATIONS Best of all, you can integrate this system with our best-selling Ball LockÂŽ Mounting System, for quick change capabilities even at the subplate level.

58

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING ®

WORKHOLDING SOLUTIONS GROUP

SYSTEM FEATURES & BENEFITS

Modular approach designed for 5-axis machining QUICK CHANGE FIXTURING » FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING

t 6OSFTUSJDUFE BDDFTT UP UIF QBSU t &YUSFNFMZ DVTUPNJ[BCMF UP ZPVS BQQMJDBUJPO

Uniquely designed pull studs and vises with high clamping forces

®

t "EEFE SJHJEJUZ GPS BHHSFTTJWF PQFSBUJPOT t )JHIFS DVUUJOH SBUFT

Quality construction – Components made from high strength steel and aluminum t -POH MJGF EVSBCJMJUZ

Integration of unique quick change elements at virtually every level of your setup t $PNQMFUF QBSU UP QBSU DIBOHFPWFS JO VOEFS TFDPOET t .BYJNJ[FT ZPVS NBDIJOF UBCMF t 1SPWJEFT BEEJUJPOBM QSPEVDUJWJUZ HBJOT

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

59

FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING ®

WORKHOLDING SOLUTIONS GROUP

How Does It Work? STEP 1: KNOW YOUR MACHINE TABLE QUICK CHANGE FIXTURING » FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING

*ERGENS !XIS 1UICK #HANGE &IXTURING 3YSTEM PROVIDES INCREDIBLE mEXIBILITY 4HE &IXTURE 0RO® 3YSTEM CAN MOUNT TO ANY MACHINE OR ROTARY TABLE #ONTACT *ERGENS CUSTOMER SERVICE AT TO HELP YOU SELECT THE COMPONENTS FOR YOUR APPLICATION

STEP 2: SELECT YOUR SUBPLATE 3UBPLATES CAN BE CONlGURED WITH EITHER THE "ALL ,OCK® -OUNTING 3YSTEM OR THE 1,3 FOR QUICK lXTURE CHANGEOVER AT THE SUBPLATE LEVEL

®

STEP 3: SELECT YOUR MOUNTING COMPONENTS s #ENTER LOCATING PINS s 4IMING PINS s 1,3 BOLTS s ,OCATING +EYS

STEP 4: SELECT YOUR RISER, TOP PLATES AND MINI PALLET 'ET YOUR PART OFF THE TABLE AND ALLOW TOOL CLEARANCE BY SELECTING THE RIGHT RISER FOR YOUR APPLICATION 2ECTANGLE SQUARE CONE AND MINI RISERS ARE AVAILABLE IN A VARIETY OF SIZES !DAPTER PLATES AND THE PATENT PENDING $ROP ,OCKâ„¢ 0ALLET #HANGER ALLOW FOR LIGHTNING FAST PART TO PART CHANGEOVER

60

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING ®

WORKHOLDING SOLUTIONS GROUP

STEP 5: SELECT YOUR TOP TOOLING

QUICK CHANGE FIXTURING » FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING

#HOOSE FROM A VARIETY OF INCREDIBLY STRONG CLAMPING PRODUCTS FROM DOVETAIL VISES TO SELF CENTERING VISES SPECIALLY DESIGNED FOR AXIS WORKHOLDING APPLICATIONS

"YJT 7JTF PS %PWFUBJM 7JTF

Quick Change Element! %SPQ -PDL™ 1BMMFU $IBOHFS

®

:PV DBO VTF B TJNQMF BEBQUFS QMBUF JOTUFBE PG UIF %SPQ -PDL™ 1BMMFU $IBOHFS

$IPPTF GSPN B SBOHF PG SJTFST

"DDFTTPSJFT BOE IBSEXBSF IFMQ ZPV DVTUPNJ[F

Quick Change Element! $IPPTF GSPN B WBSJFUZ PG TUBOEBSE TVCQMBUFT $POmHVSF XJUI #BMM -PDLÂ¥ PS 2-4 GPS RVJDL DIBOHF DBQBCJMJUJFT BU UIF TVCQMBUF MFWFM

Feature Focus: The Drop & Lockâ„¢ Pallet Changer 3IMPLY INSTALL OR PULL STUDS INTO THE BOTTOM OF YOUR lXTURE OR VISE AND LITERALLY DROP IT INTO THE PALLET CHANGER )N LESS THAN TWO QUICK TURNS OF A HEX WRENCH YOU CAN SWITCH OUT YOUR WORKPIECE WITHOUT RE INDICATING

Drop it, lock it, and go!

*OTUBMM QVMM TUVET JOUP ZPVS mYUVSF PS WJTF %SPQ ZPVS mYUVSF PS WJTF JOUP UIF 7JTF "EBQUFS 5XP RVJDL UVSOT PG B IFY XSFODI BOE ZPV SF SFBEZ UP NBDIJOF /P SF JOEJDBUJOH

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

61

ÂŽ

FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING WORKHOLDING SOLUTIONS GROUP

5-Axis Subplates

n

s -ATERIAL 3TEEL s 4HICKNESS 4OLERANCE › s &LAT 0ARALLEL WITHIN &T MM s )NCLUDES 0RE )NSTALLED 1,3 "USHINGS

Part Number

Style

A (mm)

A

A

A

2OUND

Thickness of Subplate B (mm) (mm)

3QUARE

Locating

Mounting Type

Mounting Grid

Weight lbs (Kgs)

Round

130

130

35

Center (50H7), Timing Pin

12mm SHCS

12mm x 50mm

6.3 (2.86)

5SP160

Round

160

160

35

Center (50H7), Timing Pin

12mm SHCS

12mm x 50mm

10.36 (4.7) 18.83 (8.54)

5SP210

Round

210

210

35

Center (50H7), Timing Pin

12mm SHCS

12mm x 50mm

5SP250

Round

250

250

35

Center (50H7), Timing Pin

12mm SHCS

12mm x 50mm

26.5 (12)

5SP310

Round

310

310

35

Center (50H7), Timing Pin

12mm SHCS

12mm x 50mm

41.89 (19)

5SP400

Round

400

400

35

Center (50H7), Timing Pin

12mm SHCS

12mm x 50mm

70.44 (31.95)

5SP500

Round

500

500

35

Center (50H7), Timing Pin

12mm SHCS

12mm x 50mm

110.9 (50.3)

5SP630

Round

630

630

35

Center (50H7), Timing Pin

12mm SHCS

12mm x 50mm

176.8 (80.2)

5SP800

Round

800

800

35

Center (50H7), Timing Pin

12mm SHCS

12mm x 50mm

296.3 (134.4)

Part Number

Style

A (mm)

Locating

Mounting Type

Mounting Grid

Weight lbs (Kgs)

5SP400S

Square

400

400

35

Center (50H7), Timing Pin

12mm SHCS

12mm x 50mm

88 (39.9)

5SP500S

Square

500

500

35

Center (50H7), Timing Pin

12mm SHCS

12mm x 50mm

139.3 (63.2)

Style

A (mm)

Locating

Mounting Type

Mounting Grid

Weight lbs (Kgs)

VMC 250mm

B

Thickness of Subplate B (mm) (mm)

Used for mounting risers & other Fixture ProÂŽ items to a Vertical Machining Center B

ÂŽ

QUICK CHANGE FIXTURING Âť FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING

5SP130

Part Number

Thickness of Subplate B (mm) (mm)

5QP130020

VMC

130

250

35

Center (12mm), Timing Pin

12mm SHCS

12mm x 50mm

19.86 (9.01)

5QP250020

VMC

250

340

35

Center (12mm), Timing Pin

12mm SHCS

12mm x 50mm

51.75 (23.47)

A

VMC 130mm

5-Axis Risers, Mini & Barbell Style – Steel or Aluminum n

&IXTURE 0ROŽ !XIS 2ISERS RAISE POSITION AND LOCATE THE PART OFF THE MACHINE OR ROTARY TABLE SO THE PART IS ACCESSIBLE FOR MACHINING ALL SIDES -OUNTS TO TABLES WITH 3INE &IXTURE +EYS &IXTURE 0ROŽ -ACHINE +EYS 3(#3 OR 1,3 'RIDS s -ATERIAL 3TEEL s 4HICKNESS 4OLERANCE › MM s &LAT 0ARALLEL WITHIN &T MM s &INISH "LACK /XIDE OR !LUMINUM Part Number Steel Aluminum

62

Style

n

D

C C

n

A n

!LUMINUM -INI

A

MM "ARBELL

Mini Risers – $ESIGNED FOR USE WITH SMALL PALLET MACHINE TOOLS AND THE MM PLATFORM TOP TOOLING

A B C D Locating Keyway, (mm) (mm) (mm) (mm) Timing Pin

Mounting Type

Mounting Grid

Weight lbs (Kgs) Steel Aluminum

5RS130001

5RS130004

130

—

75

70.3

Center (50H7)

QLS, 12mm SHCS 12mm x 50mm 8.21 (3.72)

5RS130002

5RS130005 Barbell Low 130

—

75

130

Center (50H7)

QLS, 12mm SHCS 12mm x 50mm 12.82 (5.82)

4.44 (2.01)

5RS130003

5RS130006 Barbell Tail 130

—

125

130

Center (50H7)

QLS, 12mm SHCS 12mm x 50mm

5.82 (2.64)

Mini

D

16.8 (7.62)

2.84 (1.29)

5RS250001

5RS250005 Barbell Low 250

—

75

250

Center (50H7)

QLS, 12mm SHCS 12mm x 50mm 88.6 (40.2)

20.5(9.3)

5RS250002

5RS250006 Barbell Tail 250

—

125

250

Center (50H7)

QLS, 12mm SHCS 12mm x 50mm 93.3 (42.3)

25.34 (11.5)

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

MM "ARBELL

®

FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING WORKHOLDING SOLUTIONS GROUP

5-Axis Risers, Flanged, Rectangle or Square Style – Steel or Aluminum &IXTURE 0RO® !XIS 2ISERS RAISE POSITION AND LOCATE THE PART OFF THE MACHINE OR ROTARY TABLE SO THE PART IS ACCESSIBLE FOR MACHINING ALL SIDES -OUNTS TO TABLES WITH 3INE &IXTURE +EYS &IXTURE 0RO® -ACHINE +EYS 3(#3 OR 1,3 'RIDS s -ATERIAL 3TEEL s 4HICKNESS 4OLERANCE › MM s &LAT 0ARALLEL WITHIN &T MM s &INISH "LACK /XIDE OR !LUMINUM

QUICK CHANGE FIXTURING » FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING

Square and Rectangle Risers – &OR USE WITH AXIS 6-# S AND AXIS (-# S TO REDUCE SPINDLE DEAD ZONES -OUNTS TO TABLE USING 4 3LOTS WITH 3(#3 *ERGENS 3INE &IXTURE +EYS OR &IXTURE 0RO® ,OCATING 0INS AND +EYS

4APERED &LANGED !LUMINUM 2ISER

4APERED &LANGED 3TEEL 2ISER

2ECTANGLE 3TEEL 2ISER

31 2ISER 0ALLET

®

3TRAIGHT &LANGED 3TEEL 2ISER

D n

D

n

D

D

C C

C

n

n

A

C

A

A A

B

B

3TRAIGHT &LANGED 2ISER Part Number Steel Aluminum

4APERED &LANGED 2ISER

Style

3QUARE 2ISER

A B C D Locating Keyway, (mm) (mm) (mm) (mm) Timing Pin

2ECTANGLE 2ISER

Mounting Type

Mounting Grid

Weight lbs (Kgs) Steel Aluminum

5RS250003

5RS250007

Tapered Flanged

250

—

75

130

Center (50H7)

QLS, 12mm SHCS

12mm x 50mm

36.8 (16.7)

12.75 (5.78)

5RS250004

5RS250008

Tapered Flanged

250

—

125

130

Center (50H7)

QLS, 12mm SHCS

12mm x 50mm

53.2 (24.1)

18.42 (8.36)

5RS150001

5RS150002

Rectangle

250

300

100

150

Center (50H7)

QLS, 12mm SHCS

12mm x 50mm

87.0 (39.5)

30.67 (13.9)

5RS250009

5RS250010

Square

250

250

100

250

Center (50H7)

QLS, 12mm SHCS

12mm x 50mm

77.3 (35.1)

28.0 (12.7)

Mounting Type

Mounting Grid

Rotary Table Risers Part Number Steel Aluminum

Style

A B C D Locating Keyway, (mm) (mm) (mm) (mm) Timing Pin

Weight lbs (Kgs) Steel Aluminum

5RS200007*

5RS200010*

Straight Flanged

200

—

75

130

Center (50H7)

QLS, 12mm SHCS

12mm x 50mm

24.0 (10.9)

8.4 (3.8)

5RS200008*

5RS200011*

Straight Flanged

200

—

125

130

Center (50H7)

QLS, 12mm SHCS

12mm x 50mm

36.0 (16.4)

12.4 (5.6)

MM RISERS ARE DESIGNED TO WORK WITH ROTARY TABLES )F INTENDED FOR USE ON &IXTURE 0RO SUBPLATES EXTRA MOUNTING HOLES ARE NEEDED #ALL FOR ASSISTANCE ®

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

63

ÂŽ

FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING WORKHOLDING SOLUTIONS GROUP

5-Axis Riser Top Plates #ONVERT THE RISER INTO A 1,3 GRID FOR PRECISION MOUNTING OF ANY WORKHOLDING lXTURE INCLUDING THE ENTIRE FAMILY OF &IXTURE 0ROÂŽ 4OP 4OOLING !VAILABLE IN SQUARE OR ROUND STYLES A

A

QUICK CHANGE FIXTURING Âť FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING

A

s -ATERIAL 3TEEL s 4HICKNESS 4OLERANCE › MM s &LAT 0ARALLEL WITHIN &T MM s )NCLUDES (ARDENED "USHINGS

Part Number

Style

A (mm)

Thickness of Plate (mm)

Mounting Type

Locating

Mounting Grid

Weight lbs (Kgs)

5TP130002

Round

130

35

Center, Timing Pin

8mm SHCS

12mm x 50mm

7.09 (3.22)

5TP250002

Round

250

35

Center, Timing Pin

8mm SHCS

12mm x 50mm

27.02 (12.26)

5TP130001

Square

130

35

Center, Timing Pin

8mm SHCS

12mm x 50mm

8.97 (4.07)

5TP250001

Square

250

35

Center, Timing Pin

8mm SHCS

12mm x 50mm

34.81 (15.79)

ÂŽ

5-Axis Vise Adapter Plates

#ONVERT THE *ERGENS AXIS VISE INTO A 1,3 GRID FOR PRECISION MOUNTING OF ANY &IXTURE 0ROÂŽ MODULAR SYSTEM PART THAT REQUIRES A MATCH WITH THE 1,3 GRID A

B o

p

q

w

{

r

q

|

s

}

s

x

t

u

~

v

u

s

r

€

v

y

Â

z

t

u

q

s

‚

s -ATERIAL 3TEEL s 4HICKNESS 4OLERANCE › MM s &LAT 0ARALLEL WITHIN &T MM s )NCLUDES (ARDENED "USHINGS s 6ISE !DAPTER 0IN 2EQUIRED ,0 -

Part Number

Style

A (mm)

B (Vise Part. No.)

Thickness of Plate (mm)

Locating

Mounting Type

Mounting Grid

Weight lbs (Kgs)

5VA130001

Round

130

80000, 80400

35

QLS, Dowel Pin

12mm SHCS

12mm x 50mm

6.9 (3.1)

5VA250001

Round

250

80100

35

Center, Timing, QLS

12mm SHCS

12mm x 50mm

27 (12.2)

5VA130002

Round

130

80000, 80400

35

Quick Change Stud

20mm QCS

60mm x 60mm

7.4 (3.4)

5VA250002

Round

250

80100

35

Quick Change Stud

20mm QCS

120mm x 120mm

27.5 (12.5)

Vise Locator Adapter Pin 5LP25M10 Available. Please call 877-426-2504 for more information.

64

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

®

FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING WORKHOLDING SOLUTIONS GROUP

5-Axis Blank Fixture Plates

-OUNT lXTURES THAT ALREADY HAVE MOUNTING HOLES THAT DO NOT MATCH THE 1,3 GRID !VAILABLE IN ROUND AND SQUARE STYLES

Style

A (mm)

Thickness of Plate (mm)

Locating

Mounting Type

Weight lbs (Kgs) 7.41 (3.36)

5FP130002

Round

130

35

Center, Timing Pin

12mm SHCS

5FP250002

Round

250

35

Center, Timing Pin

12mm SHCS

28.65 (13)

5FP130001

Square

130

35

Center, Timing Pin

12mm SHCS

9.62 (4.36)

5FP250001

Square

250

35

Center, Timing Pin

12mm SHCS

36.78 (16.68)

5-Axis Machinable Blanks

®

Part Number

QUICK CHANGE FIXTURING » FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING

s -ATERIAL 3TEEL s 4HICKNESS 4OLERANCE › MM s &LAT 0ARALLEL WITHIN &T MM s )NCLUDES (ARDENED "USHINGS

$ESIGNED FOR ND OPERATION MACHINING "LANKS CAN BE MACHINED TO ACCEPT PARTS AND CLAMPING SYSTEMS A

A

A

s -ATERIAL 3TEEL !LUMINUM s 4HICKNESS › MM s )NCLUDES (ARDENED "USHING s 0ULL 3TUDS .OT )NCLUDED Steel Part Number

Aluminum Part Number

Style

A (mm)

B (mm)

C (mm)

Locating

Mounting Type

B

B

C

C

Mounting Grid

Weight Steel (lbs /kg)

Weight Alum ( lbs/kg)

Pull Stud Size

Pull Stud Part Number 5QP020

5MB130002

5MB130004

Square

130

30

60

Quick Change Studs

20mm QCS

60mm x 60mm

9.9 ( 4.5)

3.4 (1.6)

20

5MB130003

5MB130005

Round

130

30

60

Quick Change Studs

20mm QCS

60mm x 60mm

7.7 (3.5)

2.7 (1.2)

20

5QP020

5MB130006

-

Square

130

75

60

Quick Change Studs

20mm QCS

60mm x 60mm

21.6 (9.8)

20

5QP020

-

5MB130007

Square

130

130

60

Quick Change Studs

20mm QCS

60mm x 60mm

-

13.0 (5.9)

20

5QP020

5MB160002

5MB160004

Square

160

30

60

Quick Change Studs

20mm QCS

60mm x 60mm

15.2 (6.9)

5.2 (2.4)

20

5QP020

5MB160003

5MB160005

Round

160

30

60

Quick Change Studs

20mm QCS

60mm x 60mm

11.8 (5.4)

4.1 (1.8)

20

5QP020

5MB210002

5MB210004

Square

210

30

60

Quick Change Studs

20mm QCS

60mm x 60mm

26.3 (11.9)

9.1 (4.1)

20

5QP020

5MB210003

5MB210005

Round

210

30

60

Quick Change Studs

20mm QCS

60mm x 60mm

20.6 (9.3)

7.1 (3.2)

20

5QP020

5MB210006

5MB210008

Square

210

30

120

Quick Change Studs

20mm QCS

120mm x 120mm

26.3 (11.9)

9.1 (4.1)

20

5QP020

5MB210007

5MB210009

Round

210

30

120

Quick Change Studs

20mm QCS

120mm x 120mm

20.6 (9.3)

7.1 (3.2)

20

5QP020

5MB250002

5MB250004

Square

250

30

120

Quick Change Studs

20mm QCS

120mm x 120mm

37.4 (17.0)

12.9 (5.9)

20

5QP020

5MB250003

5MB250005

Round

250

30

120

Quick Change Studs

20mm QCS

120mm x 120mm

29.3 (13.3)

10.1 (4.6)

20

5QP020

5MB310002

5MB310004

Square

310

30

120

Quick Change Studs

20mm QCS

120mm x 120mm

57.7 (26.2)

19.9 (9.0)

20

5QP020

5MB310003

5MB310005

Round

310

30

120

Quick Change Studs

20mm QCS

120mm x 120mm

45.2 (20.5)

15.6 (7.1)

20

5QP020

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

65

®

FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING WORKHOLDING SOLUTIONS GROUP

â„¢

5-Axis Drop & Lock Pallet Changer

HEX SIZE F C

HEX SIZE F

-OUNT PARTS OR lXTURES QUICKLY TO A MACHINE !VAILABLE IN 2OUND AND 3QUARE STYLES $ROP A &IXTURE OR 6ISE INTO THE 0ALLET #HANGER USING THE &IXTURE 0RO® PULL STUD SYSTEM 7ITH TWO QUICK TURNS OF A HEX WRENCH IT S READY TO MACHINE $ROP IT ,OCK IT AND GO

C

A D A D

E

E

®

QUICK CHANGE FIXTURING » FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING

s -ATERIAL ! 3TEEL s (ARDNESS 2C s &LATNESS 'ROUND &T s 4HICKNESS 4OLERANCE › s &INISH "LACK /XIDE

Pull Studs

s -ATERIAL ! 3TEEL s (ARDNESS 2C

!DAPT ANY MACHINABLE PART OR lXTURE DIRECTLY TO THE PART 5SE WITH OUR QUICK CHANGE $ROP ,OCKâ„¢ 0ALLET #HANGER

Pull Stud Size Part (mm) Number

Style

Configuration of Pins

A (mm)

B (mm)

C (mm)

D (mm)

E (mm)

Hex Size F (mm)

Locating

Mounting Type

Round

4

130

—

30

60

60

8

Center, Timing Pin, QLS

QLS, 12mm SHCS

5.8 /2.6

20

5QP020

5QP250002

Round

4

250

—

30

120

120

8

Center, Timing Pin, QLS

QLS, 12mm SHCS

23.9 /10.8

20

5QP020

5QP130001

Square

4

130

130

30

60

60

8

Center, Timing Pin, QLS

QLS, 12mm SHCS

7.2 / 3.3

20

5QP020

5QP250001

Square

4

250

250

30

120

120

8

Center, Timing Pin, QLS

QLS, 12mm SHCS

30.4 / 13.8

20

5QP020

5QP130003

Round

2

130

—

30

—

60

8

Center, Timing Pin, QLS

QLS, 12mm SHCS

6.0 / 2.7

20

5QP020

5QP130004

Square

2

130

130

30

—

60

8

Center, Timing Pin, QLS

QLS, 12mm SHCS

7.6 / 3.5

20

5QP020

Part Number 5QP130002

Weight lbs (Kgs)

Self Centering 60mm Vise

Part Number

Pull Studs

SCV13001 SCV13002

66

4 Included

Size

Clamping Force (kN/Torque Nm)

Weight (Kg)

L (mm)

W (mm)

H (mm)

A (mm)

B (mm)

C (mm)

D (mm)

E (mm)

F (mm)

60mm

15/50

5.6

170

130

67.6

60

60

25

100

16

100

60mm

15/50

5.6

170

130

67.6

60

60

25

100

16

100

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

B

ÂŽ

FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING WORKHOLDING SOLUTIONS GROUP

5-Axis Top Tooling – 130mm Dovetail Vises -OUNTS DIRECTLY TO A ROTARY TABLE &IXTURE 0ROŽ 2ISER OR ANY 1,3 'RID 2EDUCES DISTORTION OF PARTS 2EQUIRES OR LESS MATERIAL TO CLAMP #UTTING A  ANGLE CUT IN THE BOTTOM SURFACE OF A MACHINABLE PART ALLOWS FOR EXTREMELY HIGH CLAMPING FORCES WHILE LEAVING ALL SIDES ACCESSIBLE 4HE HEAVY DUTY MM VERSION HAS HIGHER TORQUE AND TILTING MOMENTS THAN THE STANDARD MM &IXTURE 0ROŽ $OVETAIL 6ISE $OVETAIL CUTTER PART NUMBER $# AVAILABLE s -ATERIAL 3TEEL s &LAT 0ARALLEL WITHIN &T MM s )NCLUDES (ARDENED "USHINGS s )NCLUDES #ENTER ,OCATOR 0IN

(EAVY $UTY

Part Number

A (mm)

Description

B (mm)

C (mm)

D (mm)

ƒ

A

B

D

C

Mounting Type

Locating

Mounting Grid

QUICK CHANGE FIXTURING Âť FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING

,IGHT $UTY

C

Weight lbs (Kgs)

Dovetail Cutter P/N

130mm L.D. Dovetail Vise, Steel

130

25

75

50

Center, Timing Pin, QLS

12mm SHCS

12mm X 50mm

7.36 (3.34)

5DC3

130mm H.D. Dovetail Vise, Steel

130

25

75

65

Center, Timing Pin, QLS

12mm SHCS

12mm X 50mm

7.21 (3.27)

5DC3

5DV130004

130mm H.D. Dovetail Vise, Steel

130

25

75

65

Center, Timing Pin, QLS (& Quick Change Stud)

12mm SHCS (& 20mm QCS)

12mm X 50mm (60mm X 60mm)

6.2 (2.8)

5DC3

ÂŽ

5DV130002 5DV130003

5-Axis Top Tooling – Block Dovetail Vises -OUNTS DIRECTLY TO A ROTARY TABLE &IXTURE 0ROŽ 2ISER OR ANY 1,3 'RID 2EDUCES DISTORTION OF PARTS 2EQUIRES OR LESS MATERIAL TO CLAMP "Y CUTTING A  ANGLE CUT IN THE BOTTOM SURFACE OF A MACHINABLE PART IT ALLOWS FOR EXTREMELY HIGH CLAMPING FORCES WHILE LEAVING ALL SIDES ACCESSIBLE $OVETAIL CUTTER PART NUMBER $# AVAILABLE C

C

D

s -ATERIAL 3TEEL s &LATNESS &T s &LAT 0ARALLEL WITHIN &T MM s )NCLUDES (ARDENED "USHINGS

C D

E B

E B

B

G

G

F

See additional 5-Axis top tooling on pages 122–133

Part Number

Description

A (mm)

F

A

A

B (mm)

C (mm)

D (mm)

A

E (mm)

F (mm)

G (mm)

Locating

Mounting Type

Mounting Grid

Weight lbs (Kgs)

Dovetail Cutter P/N 5DC3

5DV200

Dovetail Pre-Cut Vise, Steel

120.7

130

50

16.5

76.2

63.5

62.5

Center, Timing Pin, QLS

12mm SHCS

12mm X 50mm

7.4 (3.3)

5DV400

Dovetail Pre-Cut Vise, Steel

120.7

130

50

16.5

76.2

63.5

100.6

Center, Timing Pin, QLS

12mm SHCS

12mm X 50mm

7.2 (3.3)

5DC3

5DV600

Dovetail Pre-Cut Vise Steel

130

200

50

151.4

—

—

151.4

Center, Timing Pin, QLS

12mm SHCS

12mm X 50mm

19.7 (8.9)

5DC3

5MB250

Machinable Blank Steel

120.7

130

50

16.5

76.2

63.5

—

Center, Timing Pin, QLS

12mm SHCS

12mm X 50mm

8.0 (3.6)

5DC3

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

67

速

FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING WORKHOLDING SOLUTIONS GROUP

5-Axis ER Collet Fixtures

%2 3ERIES

s (ARDENED ALLOY STEEL s %XCELLENT WORKHOLDER FOR CYLINDRICAL PARTS s 5SE WITH YOUR EXISTING %2 #OLLETS s $IRECT INTERFACE WITH OTHER *ERGENS &IXTURE 0RO速 PRODUCTS s /PTIONAL MOUNTING STYLES AVAILABLE

QUICK CHANGE FIXTURING 損 FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING

%2 3ERIES

速

Part Number

Collet Size

A (mm)

B (mm)

C (mm)

D (mm)

E (mm)

F (mm)

G (mm)

H (mm)

I (mm)

Wt. lbs. (kg)

Tightening (ft/lbs) over/under 1/16" (2 mm) Collets ID 42/30

5ER07001

16

70

61.0

25

12

56

M6

12

N/A

N/A

1.9 (0.9)

5ER07002

20

70

61.9

25

12

56

M6

12

N/A

N/A

1.9 (0.9)

59/24

5ER07003

25

70

62.4

25

12

56

M6

12

N/A

N/A

2.1 (0.9)

77/77

5ER13001

25

130

77.0

30

50

100

M12

12

18

20

6.3 (2.9)

77/77

5ER13002

32

130

78.0

30

50

100

M12

12

18

20

6.7 (3.0)

100/100

5ER13003

40

130

80.0

30

50

100

M12

12

18

20

7.3 (3.3)

130/130

0LEASE CALL FOR SPECIAL ORDER OF -ULTI 0LATFORM &IXTURE

68

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

ÂŽ

FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING WORKHOLDING SOLUTIONS GROUP

5-Axis Locating Pins

,OCATES SUBPLATES TO MACHINE ROTARY TABLES RISERS TO SUBPLATES AND MOUNTS &IXTURE 0ROŽ 4OP 4OOLING DIRECTLY TO A ROTARY TABLE s -ATERIAL 3TEEL s 4OLERANCE › MM

Center Locating Pins - Metric Thread

Weight lbs (Kgs)

20

M6

0.03 (.014)

24

M6

0.04 (.018)

12

25

M6

0.04 (.018)

12

30

M6

0.05 (.023)

Part Number

A (mm)

B (mm)

5LP1220

12

5LP1224

12

5LP1225 5LP1230

B

Part Number

A (mm)

B (mm)

Thread

Weight lbs (Kgs)

A

Extraction Tool

5LP50075

0.5

0.75

1/4-20

0.03 (.014)

5HW004

5LP500100

0.5

1

1/4-20

0.04 (.018)

5HW004

5LP500125

0.5

1.25

1/4-20

0.05 (.023)

5HW004

Center Locator Pins, Long

QUICK CHANGE FIXTURING Âť FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING

Center Locating Pins - Inch

#ENTER ,OCATOR 0INS

B SCREW SIZE C

Part Number

A (mm)

B (mm)

C Screw Size

Weight lbs (Kgs)

5LP5050

50

5LP5070

50

50

M12, 1/2 SHCS

1.49 (.68)

70

M12, 1/2 SHCS

2.11 (.96)

5LP5090

50

90

M12, 1/2 SHCS

2.73 (1.24)

5LP50110

50

110

M12, 1/2 SHCS

3.35 (1.52)

ÂŽ

A

#ENTER ,OCATOR 0INS ,ONG

Diamond Timing Pins - Metric Part Number

A (mm)

B (mm)

Thread

Weight lbs (Kgs)

5LP1220001

12

20

M6

0.03 (.014

5LP1224001

12

24

M6

0.04 (.018)

DIAMOND RELIEF

5LP1225001

12

25

M6

0.04 (.018)

5LP1230001

12

30

M6

0.05 (.023)

B

A

Diamond Timing Pins - Inch Part Number

A (mm)

B (mm)

Thread

Weight lbs (Kgs)

Extraction Tool

5LP50075001

0.5

0.75

1/4-20

0.03 (.014)

5HW004

5LP500100001

0.5

1

1/4-20

0.04 (.018)

5HW004

5LP500125001

0.5

1.25

1/4-20

0.05 (.023)

5HW004

Center Step Locator

$IAMOND 4IMING 0INS

D

SCREW SIZE E B

Part Number

A (mm)

B C D (mm) in. (mm) (mm)

E Screw Size

5LP1255020

50

20 1.25 (31.75) 40

5LP12512

1.25� (31.8 mm)

5LP5050001

50

5LP5050002

50

Weight lbs (kg)

M12, 1/2 SHCS

0.8 (.36)

27

N/A

0.2 (0.10)

22 2.00 (50.8)

50

M12, 1/2 SHCS

1.5 (0.7)

26

50

M12, 1/2 SHCS

1.2 (0.52)

12

.472 (12) 1.5 (38.1)

C

A

#ENTER 3TEP ,OCATOR

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

69

®

FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING WORKHOLDING SOLUTIONS GROUP

5-Axis Quick Locating System (QLS) Bushings Part Number

A (mm)

B (mm)

C (mm)

Weight lbs (Kgs)

5BS1210

16

12

10

.01 (.005)

5BS1212

16

12

12

.02 (.009)

5BS1216

16

12

16

.02 (.009)

5BS1232

16

12

32

.05 (.023)

s (ARDENED AND 'ROUND s #ONCENTRIC WITHIN MM

C

QUICK CHANGE FIXTURING » FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING

Part Number

A (in)

B (in)

C (in)

Weight lbs (Kgs)

5BS500375

0.75

0.5

0.375

.01 (.005)

5BS500500

0.75

0.5

0.5

.02 (.009)

5BS500625

0.75

0.5

0.625

.02 (.009)

5BS5001375

0.75

0.5

1.375

.05 (.023)

B

5-Axis Quick Locating System (QLS) Chip Plug* Part Number

A B C D (mm) (mm) (mm) (mm)

Thread Size (mm)

Weight lbs (Kgs)

12

7

14.5

11.8

M12 X 1.75

.02 (.01)

23

14

14.5

11.8

M12 X 1.75

.04 (.02)

5PL30002

30

16

14.5

11.8

M12 X 1.75

.05 (.023)

Part Number

A (in)

B (in)

C (in)

D (in)

Thread Size (in)

Weight lbs (Kgs)

5PL500001

0.5

0.3

0.57

0.50

1/2-13

.03 (.014)

5PL500002

1.0

0.6

0.57

0.50

1/2-13

.05 (.023)

®

5PL12002 5PL23002

/ RING INCLUDED

Aluminum Chip Plug

70

Part Number

C’Bore Hole Size (mm)

C (mm)

D (mm)

Weight (lbs/kgs)

Chip Plug Extractor Part Number

5PL12001

12

12.98

11.96

0.004 (0.002)

HW004

5PL15001

15

15.98

14.96

0.007 (0.003)

HW004

5PL16001

16

16.97

15.95

0.008 (0.004)

HW004

5PL17001

17

18.01

16.99

0.009 (0.004)

HW004 HW004

5PL18001

18

19.02

18.01

0.011 (0.005)

5PL19001

19

20.02

19

0.012 (0.005)

HW004

5PL20001

20

20.98

19.96

0.013 (0.006)

HW004

5PL25001

25

25.98

25.97

0.021 (0.010)

HW004

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

A

®

FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING WORKHOLDING SOLUTIONS GROUP

5-Axis Quick Locating System (QLS) Shoulder Screws Part Number

s (ARDENED AND 'ROUND s h!v $IAMETER › MM

A B C D E Hex Size F (mm) (mm) (mm) (mm) (mm) (mm)

Thread Size G (mm)

Weight lbs (Kgs)

5SH1220

12

20

40

47

18

8

M12 X 1.75

.09 (.04)

5SH1225

12

25

45

52

18

8

M12 X 1.75

.1 (.045)

5SH1230

12

30

50

57

18

8

M12 X 1.75

.11 (.05)

5SH1235

12

35

55

62

18

8

M12 X 1.75

.12 (.054)

5SH1240

12

40

60

67

18

8

M12 X 1.75

.13 (.06)

5SH1245

12

45

65

72

18

8

M12 X 1.75

.14 (.064)

5SH1250

12

50

70

77

18

8

M12 X 1.75

.15 (.07)

Part Number

A (in)

B (in)

C (in)

D (in)

E (in)

Hex Size F (in)

Thread Size G (in)

Weight lbs (Kgs)

C B

F

5SH50075

0.5

0.75

1.375 1.625

0.74

0.313

1/2-13

.09 (.04)

5SH500100

0.5

1

1.625 1.875

0.74

0.313

1/2-13

.1 (.045)

5SH500125

0.5

1.25

1.875 2.125

0.74

0.313

1/2-13

.11 (.05)

5SH500150

0.5

1.5

2.125 2.375

0.74

0.313

1/2-13

.13 (.06)

5SH500175

0.5

1.75

2.375 2.625

0.74

0.313

1/2-13

.14 (.064)

5SH500200

0.5

2

2.625 2.875

0.74

0.313

1/2-13

.15 (.07)

QUICK CHANGE FIXTURING » FIXTURE PRO 5-AXIS QUICK CHANGE FIXTURING

D

E

A

®

THREAD SIZE G

5-Axis Locating Keys Part Number

Mounts to Riser Size (mm)

A in (mm)

B in (mm)

C (mm)

Weight lbs (kgs)

5LK1301812

130

.472 (12)

.709 (18)

25.26

.02 (.009)

5LK1301814

130

.551 (14)

.709 (18)

25.26

.02 (.009)

5LK1301816

130

.630 (16)

.709 (18)

25.26

.02 (.009)

5LK1301818

130

.709 (18)

.709 (18)

25.26

.03 (.014)

5LK13018500

130

.500 (12.7)

.709 (18)

25.26

.02 (.009)

5LK13018562

130

.562 (14.3)

.709 (18)

25.26

.02 (.009)

5LK13018625

130

.625 (15.9)

.709 (18)

25.26

.02 (.009)

5LK13018687

130

.687 (17.4)

.709 (18)

25.26

.03 (.014)

5SED TO ADAPT ANY OF THE &IXTURE 0RO® ELEMENTS WITH BOTTOM KEYWAY SLOTS FOR ALIGNMENT TO YOUR MACHINE TABLE SLOTS 5NIQUE DESIGN ACCOMMODATES SOCKET HEAD CAP SCREWS WHICH WILL TIGHTEN A 4 NUT TO THE 4 SLOT IN YOUR MACHINE A

5LK2501812

250

.472 (12)

.709 (18)

48

.04 (.018)

5LK2501814

250

.551 (14)

.709 (18)

48

.05 (.023)

5LK2501816

250

.630 (16)

.709 (18)

48

.05 (.023)

5LK2501818

250

.709 (18)

.709 (18)

48

.06 (.027)

5LK25018500

250

.500 (12.7)

.709 (18)

48

.05 (.023)

5LK25018562

250

.562 (14.3)

.709 (18)

48

.05 (.023)

5LK25018625

250

.625 (15.9)

.709 (18)

48

.05 (.023)

5LK25018687

250

.687 (17.4)

.709 (18)

48

.06 (.027)

B

C

s #ASE (ARDENED 2C s 4HICKNESS 4OLERANCE s &INISH "LACK /XIDE &IXTURE 0RO® COMPONENTS ALLOW YOU TO MOUNT DIRECTLY TO A 4 SLOT WITH OUR SPECIAL THROUGH HOLE MACHINE KEYS 1,3 BUSHINGS AND 1,3 SHOULDER SCREWS !LL HARDWARE MOUNTING METHODS CAN QUICKLY BE CONVERTED OVER AND MOUNTED TO A DIFFERENT MACHINE TOOL THE NEXT TIME YOU USE THE COMPONENTS

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

71

PRODUCTION VISES

Vises

Bock Quick Change Fixturing

Introduction to Design............................................ 74–75 VMC/HMC Solutions .............................................76–77 Ball Lock® Mounting System ...............................78–79 Production Vises 4" (100 mm) Production Vises ............................... 80–81 6" (150 mm) Production Vises.................................82–83 Self Centering Vises ................................................ 84 4" (100 mm) ............................................................... 84–85 6" (150 mm) ............................................................... 86–87 Accessories ...................................................................... 87 Production Vise Columns 4" (100 mm) Production Vise 4 Sided ........................................................................... 88 3 Sided ........................................................................... 89 6" (150 mm) Production Vise 4 Sided ........................................................................... 90 3 Sided ........................................................................... 91 12 Station Hex ................................................................. 92 12 & 16 Station Multi Quads ...................................93–94 Hydraulic Production Vises .....................................95 4" (100 mm) ............................................................... 96–97 6" (150 mm) ................................................................97–98 Hydraulic Vise Columns ...........................................99 4" (100 mm) 4 sided ...................................................... 100 4" (100 mm) 3 sided ...................................................... 101 6" (150 mm) 4 sided ...................................................... 102 6" (150 mm) 3 sided ...................................................... 103 Column Subplates ........................................................ 104 Hydraulic Vise Accessories..................................105–106 Vise Accessories.............................................. 107–112 Jaw Selections ................................................107–109 Ball Lock® Shanks/Plates ..................................... 110–111 Sine Fixture Keys/T-Slot Nuts ......................................112 Heavy Duty Machine Vise ...................................... 113

Introduction ...................................................................114 System Overview .................................................. 115–116 Twin Vises........................................................................117 Jaw System .....................................................................118 Twin Vise Data ................................................................119 Locator Plates ................................................................ 120 DexLoc™ Locator Pins .................................................. 120 Mono-Quad System ..................................................... 121

5-Axis Production Vises PRODUC TION VISES

Introduction .................................................................. 122 Self Centering................................................................ 123 Jaws /Accessories...............................................124–125 Fixed................................................................................ 126 Jaws/Accessories ....................................................... 127 Quick Clamping Block ................................................. 128 Super Compact Clamp................................................. 129 Jaws/Accessories ...............................................130–131 Vise with Reversible and Interchangeable Inserts ... 132 Jaws/Accessories ....................................................... 132 Pallet Clamps .......................................................................... 133

73

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Jergens Production Vise System Self-Centering Vises

Production Vise Columns 2, 4, 6, 8, 12 and 16 station MODELS AVAILABLE

s Quick, simple fixturing for concentric machining

Dual Station Vises

PRODUC TION VISES

6" (150mm) MonoQuad

Maximum Holding Power

s Jaws machined to the contour of your workpiece maximizing holding force.

4" (100mm) MonoQuad s 1UICK CHANGE REVERSEABLE SOFT JAWS s 3INGLE STATION ADAPTER PLATE INCLUDED s -ULTIPLE BASE DESIGNS TO MEET ANY REQUIREMENT

Fastest Quick Change Jaw System

74

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Jergens Production Vises Features and Benefits: Wide/Full jaw travel Benefit: Larger workpiece holding capacity

Easy to remove center fixed jaw Benefit: 1UICK CHANGE OVER TO SINGLE STATION VISE FOR larger parts

Fully machinable and reversible jaws Benefit: -ORE WORKHOLDING mEXIBILITY PER JAW SET -ACHINE h0OCKETSv INTO THE VISE JAWS IN THE SHAPE OF YOUR workpiece.

Fastest quick change jaw system

PRODUC TION VISES

Benefit: Reduce set-up times and parts change OVER

Chip and fluid flow through base Rigid construction with hardened and ground stainless steel rails Fully sealed lead screw assembly Benefit: Lower maintenance AND REPAIR PROBLEMS COST

Benefit: High accuracy and REPEATABILITY

Benefit: Easier to keep clean, no more clogging

Multiple mounting base configurations available Benefit: )NCREASED mEXIBILITY and use with existing EQUIPMENT AND HARDWARE

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

75

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Vertical Machine Solutions

PRODUC TION VISES

76

Narrow Base Production Vises Pages 81 & 83

Ball LockÂŽ Base Production Vises Pages 80 & 82

4HE SMALL FOOTPRINT ALLOWS MAXIMUM DENSITY OF VISES ON YOUR lXTURE OR TABLE "EST CHOICE FOR APPLICATIONS WHERE PARTS ARE HELD IN MULTIPLE VISES

4HE MOUNTING mANGE IS CUT INTO A JIGSAW PATTERN TO ALLOW VISES TO NEST CLOSELY TOGETHER $ESIGNED FOR USE WITH *ERGENS Ball LockÂŽ -OUNTING 3YSTEM

Universal Base Production Vises Pages 81 & 83

Self Centering Vises (3 Base Styles) Pages 84–87

The mounting flange has slotted holes to allow MOUNTING ON ANY MACHINE TABLE

3ELF #ENTERING VISES PROVIDE QUICK SIMPLE lXTURING FOR concentric machining of different sized workpieces.

Indexer Systems Page 89

Hydraulic Vise Pages 96–98

)NDEXER SOLUTIONS CAN BE CUSTOMIZED TO YOUR REQUIREMENTS #HOOSE EITHER THREE OR FOUR SIDED COLUMNS

)NNOVATIVE COMPACT DESIGN 2EDUCED SET UP TIME )NTERNAL 3LIDE !SSEMBLY WITH (YDRAULIC #LAMPING #YLINDER

Bock Brand Quick Change System Pages 114–121

5-Axis Production Vises Pages 122–133

"OCK "RAND VISES COMBINE WITH ALPHA NUMERIC LOCATOR PLATES AND $EX ,OC™ PINS FOR MAXIMUM QUICK CHANGE EFlCIENCY

!XIS PRODUCTION VISES AND ACCESSORIES RIGIDLY CLAMP PARTS WITHOUT OBSTRUCTING ACCESS TO MULTIPLE PART FACES

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

3-Sided Production Vise Columns Pages 89 & 91

4-Sided Production Vise Columns Pages 88 & 90

&OR MACHINING FACES OF PRODUCTION PARTS ON (-#gS ,ARGE spindle noses can access the workpiece. Allows for up to 240° workpiece accessibility.

!VAILABLE WITH BASES TO lT DIRECTLY ONTO MACHINE TABLE PALLETS or to a Ball LockÂŽ SUB PLATE

6-Sided Production Vise Columns Page 92

4-Sided Production Vise Multi-Columns Pages 93 & 94

)NCREASE THE NUMBER OF PARTS PER LOAD WHILE MAINTAINING A SMALL FOOTPRINT !VAILABLE WITH BASES TO lT DIRECTLY ONTO MACHINE TABLES OR TO A "ALL ,OCKÂŽ SUB PLATE

-ULTIPLE COLUMNS MOUNTED ON A SINGLE BASE PROVIDE OR WORKSTATIONS !VAILABLE WITH BASES TO lT DIRECTLY ONTO YOUR MACHINE TABLE OR TO A "ALL ,OCKÂŽ SUB PLATE

Hydraulic Vise Columns Pages 99–105

Multi-Vise Fixtures Pages 81, 83, 85, 87 & 97

)NNOVATIVE COMPACT DESIGN 2EDUCED SET UP TIMES FASTER WORKPIECE CHANGE OVERS

4O MAXIMIZE PRODUCTIVITY MOUNT MULTIPLE NARROW BODY VISES ONTO A SINGLE lXTURE PLATE -OUNT THE lXTURE PLATE ONTO THE TOMBSTONES WITH THE *ERGENS "ALL ,OCKÂŽ -OUNTING 3YSTEM

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

PRODUC TION VISES

Horizontal Machine Solutions

77

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

ÂŽ

Ball Lock Fixture Mounting System for Jergens Production Vises

Locates The Ball LockÂŽ 3YSTEM ACCURATELY POSITIONS your fixture plate...to within Âą0.0005" (Âą0.013mm) REPEATABILITY OR BETTER MINIMIZING THE need to indicate your fixture.

PRODUC TION VISES

Locks The Ball LockÂŽ 3YSTEM SECURELY HOLDS lXTURE PLATES TO SUBPLATES WITH UP TO LBS K. of hold-down force per shank.

The Ball LockÂŽ Mounting System PROVIDES A METHOD OF QUICKLY AND accurately locating fixtures onto MACHINE TABLES 4HE "ALL ,OCKÂŽ -OUNTING 3YSTEM HAS DONE FOR machining centers what the Japanese 3-%$ 3INGLE -INUTE %XCHANGE OF $IE CONCEPT DID FOR PRESSES )NSTEAD OF 3-%$ "ALL ,OCKÂŽ PROVIDES SINGLE minute exchange of fixtures. Fixtures CAN OFTEN BE EXCHANGED IN LESS THAN A MINUTE WITH POSITION REPEATABILITY of Âą0.0005" (Âą0.013mm). Fixtures CAN BE EXCHANGED BETWEEN DIFFERENT MACHINES WHEN BOTH ARE USING THE Jergens Ball LockÂŽ -OUNTING 3YSTEM

78

Commonly Asked Questions Q. What is the Ball LockÂŽ Mounting System? A. It is a means of locating and locking two flat surfaces together, normally a lXTURE PLATE TO A SUB PLATE Q. How does it locate? A. 3IMILAR TO LOCATING PINS TWO "ALL LockÂŽ shanks (pins) pass through two PRECISION LINER BUSHINGS ON THE lXTURE PLATE AND INTO TWO PRECISION RECEIVER BUSHINGS ON THE SUBPLATE

Q. How does it lock? A. )NSIDE THE SHANK ARE THREE BALLS THAT EXPAND INTO A TAPERED GROOVE IN THE RECEIVER BUSHING 4HIS ACTION DRAWS THE PLATES TOGETHER 4HE LOCKING BALLS ARE ACTIVATED BY TURNING A SETSCREW IN the head of the shank, which pushes A TH BALL TO DISTRIBUTE THE CLAMPING FORCES BETWEEN THE LOCKING BALLS Q. How many shanks are required to locate and lock each fixture? A. Only two shanks, passing through BUSHINGS IN THE lXTURE PLATES ARE REQUIRED FOR LOCATION (OWEVER

additional shanks passing through clearance holes in the fixture plate WILL PROVIDE ADDITIONAL HOLDING FORCE DISTRIBUTED ACROSS THE PLATE

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

PRODUC TION VISES

Unmatched Setup Speed and Workholding Flexibility

Q. Is there a preferable location for the liner bushing? A. 3YSTEM REPEATABILITY IS IMPROVED if the liners are located at opposite corners of a rectangular fixture plate. For consistency, we recommend LOCATING THE LINER BUSHINGS AT TOP LEFT AND BOTTOM RIGHT Q. What are the advantages of using the Ball LockÂŽ System over the conventional method of dowel pins and cap screws? A. Both locating and locking are accomplished in the same motion. Ball LockÂŽ SHANKS REQUIRE ONLY TURNS TO LOCK A n - SCREW

with ž" (18mm) of thread engagement REQUIRES TURNS TO LOCK /N #.# MACHINES THE REPEATABILITY OF lXTURE locations makes indicating of the fixture unnecessary. Q. How do I recess the fixtureplate for a clear surface ? A. #OUNTERBORE THE lXTURE PLATE TO A diameter large enough to allow easy REMOVAL OF THE SHANK Note: The thickness of the plate section under the head of the shank is critical and must conform to mounting instructions .

Q. What if my plate is thinner than the recommended thickness? A. "Y ADJUSTING THE DEPTH OF THE COUNTERBORE FOR THE RECEIVER BUSHING IN THE SUBPLATE YOU CAN STILL USE THE Ball LockŽ 3YSTEM )F THERE ARE ANY QUESTIONS ON THIS TYPE OF APPLICATION please call 1-877-426-2504. Q. Can I use the shanks in a heated environment? A. The shank is made of alloy steel, heat treated to 40-45Rc and should with stand temperatures up to 400°F.  # Note: Thermal expansion of fixture plates may affect the center distance tolerance AND REPEATABILITY

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

79

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Production Vises – 4" (100mm) 2.20 [56] Machinable Area

7.00 [176] 2.50 [64]

7.50 [190] 0.50 [12]

0.81 [20]

3.00 [73]

4.00 [100]

0.38 [10] 3.438 [87.5]

1.68 0.96 [24]

0.25 [6]

1.22 [30]

.80 MAX. [20 MAX.] 15.00 [380]

.25 [6.4]

Vise With Hard Jaw Carrier Set and hardened steel inserts

Vise With Machinable Soft Jaws

Features and Benefits:

PRODUC TION VISES

s #OMPACT DESIGN IN EXTRUDED ALUMINUM BASE styles for easy setup and to reduce weight on WORKTABLE s &ULLY SEALED PATENTED LEAD SCREW ASSEMBLY FOR LONG MAINTENANCE FREE SERVICE /PENINGS ALLOW CHIPS TO mOW OUT OF THE VISE BASE s (ARDENED STAINLESS STEEL RAILS GROUND WITHIN › MM PROVIDE PRECISE LOCATION RESIST WEAR AND PROVIDE STRONG SUPPORT TO JAWS

s 3UPPLIED WITH ALUMINUM SOFT JAWS FULLY MACHINEABLE AND REVERSIBLE !DDITIONAL JAWS CAN BE ORDERED SEPARATELY SEE PAGE !LTERNATE JAW TYPES CAN BE ORDERED WITH THE VISE BASE BY ADDING THE FOLLOWING SUFlX TO THE PART NUMBERS -H FOR *AW #ARRIER 3ET WITH (ARDENED 3TEEL )NSERTS -S FOR MACHINEABLE 3TEEL *AWS -T FOR EXTRA 4ALL ALUMINUM JAWS SETS -W FOR EXTRA 7IDE ALUMINUM JAW SETS

Clamping Force Jergens 4" (100mm)

Torque

Clamping Force

FT LBS

.sM

LBS

KGF

20 30 40 50 60

27 41 54 68 81

3,600 4,500 5,300 6,200 7,200*

1,630 2,040 2,400 2,800 3,250*

2ECOMMENDED -AXIMUM

Maximum Clamping Range With Shaped Jaws $UAL 3TATION MM 3INGLE 3TATION MM

Ball LockÂŽ Base

Mounting Dimensions

The Ball LockÂŽ Base Vise is for use with the Jergens Ball LockÂŽ 1UICK #HANGE -OUNTING 3YSTEM 4HE BASE HAS A hJIG SAWv PATTERN TO ALLOW THE VISES TO BE MOUNTED CLOSE TO EACH OTHER &OR MORE INFORMATION ABOUT "ALL ,OCK ÂŽ SEE PAGES n

Inch

15.00

12.00 6.00 20mm Primary Liners (2) Plcs

4.00

Wt.

Ball LockÂŽ Shank Part No.

Shank Size

1.22

Part No.

49405

LBS

49601

MM X

3.370 Âą0.001

3.00

0.75

6.00

7.92

150

200

Clearance Hole For Holddown

380

300 150 20mm Primary Liners (2) Plcs

100

Metric

30

Part No.

Wt.

Ball LockÂŽ Shank Part No.

69405

14 Kg

49651

Shank Size

20mm x 20mm

85.6

75

20

Clearance Hole For Holddown

80

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Production Vises – 4" (100mm) Narrow Base Part Number

Wt. lbs/Kg

49401

The Narrow Base Vise CAN BE MOUNTED AS A STAND ALONE VISE WITH TRADITIONAL STRAP CLAMPS 4HE NARROW BASE HAS LOCATING HOLES FOR MM DOWEL PINS AND LOCATING HOLES FOR SINE lXTURE KEYS TO ALIGN VISE IN T-slots. Keys for inch and metric T-slots shown on page 112. Recessed MOUNTING HOLES ARE ALSO PROVIDED FOR TOP MOUNTING TO lXTURE PLATES WITH SOCKET HEAD CAP SCREWS 4APPED MOUNTING HOLES ARE PROVIDED FOR BOTTOM MOUNTING 4HE SLIM DESIGN ALLOWS A HIGH DENSITY OF VISES ON MACHINE TABLES TOMBSTONES OR COLUMNS -AXIMIZE mEXIBILITY BY UTILIZING the Jergens Ball LockÂŽ 1UICK #HANGE -OUNTING 3YSTEM 3EE PAGE s %ASY TO MOUNT TO "ALL ,OCKÂŽ or other fixture plates

Mounting Holes (3) Plcs: 17/32" [13.5]

4.00 [100] 1.22 [30]

4.921 [125] 3.937 [100] 2.953 [75]

4.688 [120] 0.500 [12]

Locating Holes (2) Plcs: .472 [12]

Mounting Holes M10 x 1.5 Tap: (6) Plcs 0.984 [25]

PRODUC TION VISES

1.975 [50]

3.370 Âą0.001 [85.6] 1.550 [40] 0.500 [12]

Locating Holes .6255 (4) Plcs For Sine Fixtures Keys

Mounting Dimensions

Universal Base Part Number

Wt. lbs/Kg

49471

The Universal Base Vise is easily mounted directly to machine TOOL TABLES 3LOTTED MOUNTING HOLES WILL MATCH ALMOST ANY TABLE SLOT PATTERN ,OCATION HOLES ARE PROVIDED FOR *ERGENS 3INE &IXTURE +EYS TO PROVIDE EASY AND ACCURATE ALIGNMENT WITH TABLE SLOTS s %ASY TO MOUNT DIRECTLY TO MACHINE TABLES

Mounting Holes (2) Plcs: 17/32" [13.5]

6.00 [150] 3.13 [80]

4.00 [100] 1.22 [30]

2.50 [63.5]

Slotted Mounting Holes: 17/32" (4) Plcs [13.5]

2.063 [52.5] 6.00 [150]

7.00 [175]

3.370 [85.6] 1.25 [32]

Mounting Dimensions Locating Holes: .6255 (4) Plcs For Sine Fixture Keys [16]

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

81

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Production Vises – 6" (150mm) 3.75 [88]

Machinable Area

10.50 [254] 3.00 [78]

10.00 [248] 0.60 [15]

1.00 [25]

5.00 [127]

4.00 [100]

0.50 [12]

0.96 [24]

4.50 [114]

0.25 [6]

0.80 [20]

1.45 [38]

1/4 [6.4]

20.00 [508]

Vise With Hard Jaws Carrier Set and hardened steel inserts

Vise With Machinable Soft Jaws

Clamping Force

Features and Benefits:

PRODUC TION VISES

s #OMPACT DESIGN IN EXTRUDED ALUMINUM BASE styles for easy setup and to reduce weight on WORKTABLE s &ULLY SEALED PATENTED LEAD SCREW ASSEMBLY FOR LONG MAINTENANCE FREE SERVICE /PENINGS ALLOW CHIPS TO mOW OUT OF THE VISE BASE s (ARDENED STAINLESS STEEL RAILS GROUND WITHIN › MM PROVIDE PRECISE LOCATION RESIST WEAR AND PROVIDE STRONG SUPPORT TO JAWS

s 3UPPLIED WITH ALUMINUM SOFT JAWS FULLY MACHINEABLE AND REVERSIBLE !DDITIONAL JAWS CAN BE ORDERED SEPARATELY SEE PAGE !LTERNATE JAW TYPES CAN BE ORDERED WITH THE VISE BASE BY ADDING THE FOLLOWING SUFlX TO THE PART NUMBERS -H FOR *AW #ARRIER 3ET WITH (ARDENED 3TEEL )NSERTS -S FOR MACHINEABLE 3TEEL *AWS -T FOR EXTRA 4ALL ALUMINUM JAWS SETS -W FOR EXTRA 7IDE ALUMINUM JAW SETS

Maximum Clamping Range With Shaped Jaws $UAL 3TATION MM 3INGLE 3TATION MM

Jergens 6" (150mm)

Torque FT LBS

Clamping Force

.sM

LBS

KGF

20 27 3,600 1,630 30 41 4,500 2,040 40 54 5,300 2,400 50 68 6,200 2,800 60 81 7,200 3,250 8,400 3,800 80 108 10,100* 4,550*

2ECOMMENDED -AXIMUM

Ball LockÂŽ Base The Ball LockÂŽ Base Vise is for use with the Jergens Ball LockÂŽ Quick #HANGE -OUNTING 3YSTEM 4HE BASE HAS A hJIGSAWv PATTERN TO ALLOW THE VISES TO BE MOUNTED CLOSE TO EACH OTHER &OR MORE INFORMATION ABOUT Ball LockÂŽ SEE PAGES n

Mounting Dimensions 20.00

12.00 6.00

Inch Part No.

49406

6.00

Wt.

LBS

Ball LockÂŽ Shank Part No.

49601

Shank Size

MM X

20mm Primary Liners (2) Plcs

1.45

4.00

0.75

8.00

9.92

200

250

3.370 Âą0.001

Clearance Hole For Holddown 508

300 150 150

Metric

20mm Primary Liners (2) Plcs

38

Part No.

Wt.

Ball Lock Shank Part No.

Shank Size

69406

31 Kg

49651

20mm x 20mm

ÂŽ

100

85.6 20

Clearance Hole For Holddown

82

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Production Vises – 6" (150mm) Narrow Base Part Number

Wt. lbs/Kg

49402

The Narrow Base Vise CAN BE MOUNTED AS A STAND ALONE VISE OR MOUNTED TO A lXTURE PLATE 4HE SLIM DESIGN ALLOWS A HIGH DENSITY OF VISES ON MACHINE TABLES TOMBSTONES OR COLUMNS -AXIMIZE mEXIBILITY BY UTILIZING THE *ERGENS Ball LockÂŽ 1UICK #HANGE -OUNTING 3YSTEM 3EE PAGES n s %ASY TO MOUNT TO "ALL ,OCKÂŽ or other fixture plates Mounting Holes: M10 x 1.5 Tap (6) Plcs

7.874 [200] 6.000 [150]

4.921 [125] 2.952 [75]

1.125 [28]

6.00 [150]

1.45 [38]

1.968 TYP. [50]

Locating Holes (4) Plcs: .6255 For Sine Fixture Keys

PRODUC TION VISES

3.370 Âą0.001 [85.6]

Locating Holes (2) Plcs: .472 [12]

Mounting Through Holes (4) Plcs: 17/32 [13.5]

Mounting Dimensions

Universal Base Part Number

Wt. lbs/Kg

49472

The Universal Base Vise is easily mounted directly to machine tool TABLES 3LOTTED MOUNTING HOLES WILL MATCH ALMOST ANY TABLE SLOT PATTERN ,OCATION HOLES ARE PROVIDED FOR *ERGENS 3INE &IXTURE +EYS TO PROVIDE EASY AND ACCURATE ALIGNMENT WITH TABLE SLOTS s %ASY TO MOUNT DIRECTLY TO MACHINE TABLES

1.45 [38]

7.874 [200] 3.875 [100]

2.50 [63.5]

6.00 [150]

1.250 [32] 3.370 Âą0.001 [85.6]

Locating Holes: .6255 (4) Plcs For Sine Fixture Keys

8.50 [216]

8.50 [216]

3.00 [75]

3.937 [100]

9 [225]

20.0 [508] Mounting Holes (6) Plcs: 17/32 [13.5]

Slotted Mounting Holes (4) Plcs: 17/32" [13.5]

Mounting Dimensions

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

83

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Self-Centering Precision Production Vises 4.00 (100)

5.68 (142)

MACHINABLE AREA

4.00 (100)

5.00 (125)

8.055 (203)

5.00 (125)

.25 (6.4) 20.00 (508)

15.00 (381) 17.688 (449)

22.688 (577)

4" (100mm) Self-Centering Vises

6" (150mm) Self-Centering Vises

PRODUC TION VISES

Features and Benefits:

Technical Specifications:

s 3ELF #ENTERING VISES PROVIDE QUICK SIMPLE fixturing for concentric machining of different sized workpieces. s !DJUSTABLE GIB DESIGN INCREASES ACCURRACY s #OMPACT DESIGN IN EXTRUDED ALUMINUM BASE STYLES FOR EASY SETUP AND TO REDUCE WEIGHT ON WORKTABLE s &ULLY SEALED PATENTED LEAD SCREW ASSEMBLY FOR LONG MAINTENANCE FREE SERVICE /PENINGS ALLOW CHIPS TO mOW OUT OF THE VISE BASE s (ARDENED STAINLESS STEEL RAILS GROUND WITHIN MM PROVIDE PRECISE LOCATION RESIST WEAR AND PROVIDE STRONG SUPPORT TO JAWS s 3UPPLIED WITH ALUMINUM SOFT JAWS FULLY MACHINEABLE AND REVERSIBLE !DDITIONAL JAWS CAN BE ORDERED SEPARATELY SEE PAGE !LTERNATE JAW TYPES CAN BE ORDERED WITH THE VISE BASE BY ADDING THE FOLLOWING SUFlX TO THE PART NUMBERS

Clamping Force

-AXIMUM JAW OPENING 5NMACHINED JAWS MM MODEL MM MM MODEL MM 2EPEATABILITY MM -AXIMUM #LAMPING &ORCE LBS KGF #ENTERING ACCURACY PER INCH MM OF JAW TRAVEL MM

Jergens 4" (100mm) & 6" (150mm) Self-Centering Vises

Torque

Clamping Force

FT LBS .sM

LBS KGF

20 27 1100 500 30 41 1500 680 40 54 2200 1000 50 68 2700 1220 60 81 3100 1400

2ECOMMENDED -AXIMUM

Maximum Clamping Range 7ITH 3HAPED *AWS 6ISE MM 6ISE MM

-H FOR *AW #ARRIER 3ET WITH (ARDENED 3TEEL )NSERTS -S FOR MACHINEABLE 3TEEL *AWS -T FOR EXTRA 4ALL ALUMINUM JAWS SETS -W FOR EXTRA 7IDE ALUMINUM JAW SETS

Self-Centering Vises – 4" (100mm) Universal Base s %ASY TO MOUNT DIRECTLY TO MACHINE TABLES s 3LOTTED MOUNTING HOLES lT MOST MACHINABLE CENTERS Part Number

Wt. (lbs)

49471SC

38

¡

s 3HOWN IN 5NIVERSAL "ASE ALSO AVAILABLE IN .ARROW "ASES AND "ALL ,OCK® Mounting Base.

84

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Self-Centering Vises – 4" (100mm) Ball Lock® s )NTEGRATES WITH THE *ERGENS "ALL ,OCK® mounting system s *IGSAW PATTERN ALLOWS FOR hNESTINGv ON *ERGENS "ALL ,OCK® SUBPLATES

12"

20MM PRIMARY LINERS (2) PLACES 4.00"

Inch

6"

1.22"

Part Number

Wt. lbs

49405SC

36

3" 3.370" ±0.001"

6" CLEARANCE HOLE FOR HOLD DOWN

0.75"

300

20MM PRIMARY LINERS (2) PLACES 100

Metric

PRODUC TION VISES

7.92"

150

30

Part Number

Wt. Kg

69405SC

17

75 85.6

150 20

CLEARANCE HOLE FOR HOLD DOWN

200

Narrow Base s $ESIGNED FOR STAND ALONE OR lXTURE PLATE MOUNTING s 3LIM DESIGN ENABLES HIGH DENSITY MOUNTING Part Number

Wt. (lbs)

49401SC

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Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

85

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Self-Centering Vises – 6" (150mm) Universal Base s %ASY TO MOUNT DIRECTLY TO MACHINE TABLES s 3LOTTED MOUNTING HOLES lT MOST MACHINABLE CENTERS Part Number Wt. (lbs)

49472SC

70

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Ball Lock® Base PRODUC TION VISES

s )NTEGRATES WITH THE *ERGENS "ALL ,OCK® mounting system s *IGSAW PATTERN ALLOWS FOR hNESTINGv ON *ERGENS "ALL ,OCK® SUBPLATES

20MM PRIMARY LINERS (2) PLACES

12" 6"

6.00"

Inch 1.448"

Part No.

Wt. lbs

49406SC

66

4"

3.370" ±0.001"

8" CLEARANCE HOLE FOR HOLD DOWN

0.75" 9.92"

20MM PRIMARY LINERS (2) PLACES

300 150

150

Metric

38

Part No.

Wt. Kg

69406SC

30

100

200

85.6 20 250

86

CLEARANCE HOLE FOR HOLD DOWN

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Self-Centering Vises – 6" (150mm) Narrow Base Part Number

Wt. (lbs)

49402SC

64

s $ESIGNED FOR STAND ALONE OR lXTURE PLATE MOUNTING s 3LIM DESIGN ENABLES HIGH DENSITY MOUNTING è

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PRODUC TION VISES

Self Centering Vise Accessories Jaws with Adjustable Gib Screw* s "ETTER LOCATION ACCURACY THAN CONVENTIONAL *ERGENS 1UICK #HANGE 6ISE *AWS

GIB PINS

GIB ADJUSTMENT SCREW (BOTH ENDS) 3/16" HEX.

*ERGENS 3TANDARD *AWS FULLY COMPATIBLE SEE COMPLETE SELECTION ON PAGE 108. 4O ORDER *ERGENS 0RODUCTION 6ISE *AWS WITH !DJUSTABLE 'IB 3CREW USE STANDARD JAW PART NO FOLLOWED BY 3#

Handle

(5 0m

m

)

Self-Centering Vise Handle One Piece Included with 4" (100mm) & 6" (150mm) Self-Centering Vises 12" ( 300m

2"

m)

Part No.

49442SC s %RGONOMIC HINGE HANDLE s 3PECIlCATION #HROME 0LATED 3TEEL (EX 3OCKET

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

87

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Production Vise Columns – 4" (100mm) 1.22 [30]

s s s s s

OR 3IDED #OLUMNS -ULTIPLE MOUNTING SYSTEMS &ASTEST QUICK CHANGE JAW SYSTEM &ULL JAW TRAVEL (ARDENED STAINLESS STEEL RAILS SUPPORT JAWS AND RESIST WEAR s &ULLY SEALED LEAD SCREW ASSEMBLY s 3UPPLIED WITH MACHINABLE SOFT JAWS s !VAILABLE WITH HARD JAWS

-ACHINABLE AREA

.50 [12]

Jergens 4" (100mm)

Clamping Force

FT LBS

.sM

LBS

KGF

20 30 40 50 60

27 41 54 68 81

3,600 4,500 5,300 6,200 7,200*

1,630 2,040 2,400 2,800 3,250*

.25 [6]

2.50 [64] 7.00 [176] 2.20 [56]

Clamping Force Torque

1.23 [30]

.56 [14]

3.00 [73] 7.50 ; = 17.56 [446]

.81 [20]

[24] .38 490 [10]

8.50 [216]

4.00 [100]

3.44 [87.5] 1.00 [25]

1.00 [25]

Column With Soft Jaws

PRODUC TION VISES

2ECOMMENDED -AXIMUM

Column With Hard Jaws

Production Vise Columns – 4" (100mm) 4-Sided Ž

Ball Lock Mtg. Pattern

4HE 3IDED #OLUMNS HAVE EIGHT STATIONS FOR HOLDING PARTS 4WO STANDARD BASES AND CUSTOM MOUNTING PATTERNS ARE AVAILABLE 4HE UNIVERSAL BASE MOUNTS DIRECTLY TO MOST (-# TABLES USING THE PROVIDED MOUNTING HOLES ON MM OR 100mm centers.

Q

&URTHER REDUCE SET UP TIMES BY ADDING THE Jergens Ball LockÂŽ -OUNTING 3YSTEM TO YOUR (-# %XCHANGE YOUR VISE COLUMNS AND ANY other fixture in less than a minute. Location of all fixtures will repeat within Âą0.0005" (Âą0.013mm) OR BETTER 0LEASE CONTACT *ERGENS #USTOMER 3ERVICE FOR MORE INFORMATION

H

J

4-Sided 4" Vise Columns Mounting

Part No.

H

J

Q

Base Width

Base Length

Ball LockÂŽ Mtg Pattern

Mounting Pattern 1*

Mounting Pattern 2*

Wt. (lbs)

Ball LockÂŽ Part No.

Shank Size

Ball LockÂŽ 5NIVERSAL

49403 49475

X N A

N A MM

N A MM

49602 ˆ

20mm x 1" ˆ

4-Sided 100mm Vise Columns Metric Bases Mounting

Part No.

H

J

Q

Base Width

Base Length

Ball LockÂŽ Mtg Pattern

Mounting Pattern 1*

Mounting Pattern 2*

Wt. (Kg)

Ball LockÂŽ Part No.

Shank Size

Ball LockÂŽ 5NIVERSAL

69403 49475

X N A

N A MM

N A MM

49652 ˆ

20mm x 25mm ˆ

"ASES ON 5NIVERSAL #OLUMNS ARE PROVIDED WITH TWO SETS OF MOUNTING HOLES TO lT GRIDS OR 4 3LOTS ON MM AND MM CENTERS #USTOM MOUNTING PATTERNS AND BASE SIZES ARE AVAILABLE UPON REQUEST

88

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Production Vise Columns – 4" (100mm) 3-Sided 4HE 3IDED #OLUMNS HAVE SIX WORKSTATIONS AND MAY PROVIDE GREATER ACCESS TO THREE OR more sides of your work pieces. This design is ESPECIALLY BENElCIAL ON MACHINING CENTERS WITH LARGE SPINDLES .O NEED TO SACRIlCE TOOL RIGIDITY FOR ACCESS BY HAVING TOOLS EXTENDED TOO FAR FROM THE TOOL HOLDERS 4HE UNIVERSAL BASE MOUNTS DIRECTLY TO MOST (-# TABLES USING THE PROVIDED MOUNTING holes on 80mm or 100mm centers.

ÂŽ

Ball Lock Mtg. Pattern 120Ëš

H

Further reduce set-up time with the Jergens Ball LockŽ -OUNTING 3YSTEM TO YOUR (-# %XCHANGE YOUR VISE COLUMNS AND ALL OTHER lXTURES IN LESS than a minute. Location of all fixtures will repeat WITHIN › › MM OR BETTER

Q

J

Tri-column design allows up to 240° accessibility

Mounting

Part No.

H

J

Q

Base Width

Base Length

Ball LockÂŽ Mtg Pattern

Mounting Pattern 1*

Mounting Pattern 2*

Wt. (lbs)

Ball LockÂŽ Part No.

Shank Size

Ball LockÂŽ 5NIVERSAL

49409 49473

X N A

N A MM

N A MM

49602 ˆ

20mm x 1" ˆ

PRODUC TION VISES

3-Sided 4" Vise Columns

3-Sided 100mm Vise Columns Metric Bases Mounting

Part No.

H

J

Q

Base Width

Base Length

Ball LockÂŽ Mtg Pattern

Mounting Pattern 1*

Mounting Pattern 2*

Wt. (Kg)

Ball LockÂŽ 5NIVERSAL

69409 49473

X N A

N A MM

N A MM

Ball LockÂŽ Part No.

Shank Size

49652 20mm x 25mm ˆ ˆ

"ASES ON 5NIVERSAL #OLUMNS ARE PROVIDED WITH TWO SETS OF MOUNTING HOLES TO lT GRIDS OR 4 3LOTS ON MM AND MM CENTERS #USTOM MOUNTING PATTERNS AND BASE SIZES ARE AVAILABLE UPON REQUEST

Indexer Systems -AXIMIZE THE PRODUCTIVITY OF YOUR 6ERTICAL -ACHINING #ENTER *ERGENS 0RODUCTION #OLUMNS CAN BE MOUNTED ONTO MOST ANY INDEXER #OLUMNS CAN BE ATTACHED DIRECTLY TO AN INDEXER OR BECOME PART OF A QUICK CHANGE SYSTEM BY ADDING THE Jergens Ball LockÂŽ -OUNTING 3YSTEM Contact Jergens Technical Service for help designing a system for your application. s s s s s

!DD CAPABILITIES TO YOUR 6-# 2EDUCE SET UPS -OUNTS TO MOST ROTARY TABLE INDEXER (OLD OR PARTS IN EACH LOAD 5SE STANDARD JAWS AND ACCESSORIES

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

89

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Production Vise Columns – 6" (150mm) s s s s s s s s

OR 3IDED #OLUMNS 1.45 [37] -ULTIPLE MOUNTING SYSTEMS &ASTEST QUICK CHANGE JAW SYSTEM &ULL JAW TRAVEL (ARDENED STAINLESS STEEL RAILS SUPPORT JAWS AND RESIST WEAR -ACHINABLE !REA &ULLY SEALED LEAD SCREW ASSEMBLY 3UPPLIED WITH MACHINABLE SOFT JAWS !VAILABLE WITH HARD JAWS .25 .60 [15]

Clamping Force Jergens 6" (150mm)

Torque LBS FT

.sM

LBS

[6]

4.00 [100] 10.00 [248]

3.00 [78] 10.00 [254]

Clamping Force KGF

3.50 [88]

PRODUC TION VISES

20 27 3,600 1,630 30 41 4,500 2,040 40 54 5,300 2,400 50 68 6,200 2,800 60 81 7,200 3,250 8,400 3,800 80 108 10,100* 4,550*

2ECOMMENDED -AXIMUM

1.75 [38]

.56 [14]

22.56 [573] 1.00 [25]

[24] .50 490 [12]

11.00 [280]

5.00 [127]

4.50 [114] 1.00 [25]

Column With Hard Jaws

Column With Soft Jaws

Production Vise Columns – 6" (150mm) 4-Sided

ÂŽ

Ball Lock Mtg. Pattern

4HE 3IDED #OLUMNS ARE THE WORKHORSES OF THE *ERGENS 0RODUCTION 6ISE #OLUMNS 4HEY HAVE EIGHT STATIONS FOR HOLDING YOUR PARTS 4WO STANDARD BASES ARE AVAILABLE 4HE UNIVERSAL BASE WILL MOUNT DIRECTLY TO MOST (-# TABLES USING THE PROVIDED MOUNTING HOLES ON MM OR MM CENTERS &URTHER REDUCE SET UP TIMES BY ADDING THE *ERGENS "ALL ,OCKŽ -OUNTING 3YSTEM TO YOUR (-# %XCHANGE YOUR VISE COLUMNS and any other fixture in less than a minute. Location of all lXTURES WILL REPEAT WITHIN › › MM OR BETTER

Q

J

H

4-Sided 6" (150mm) Vise Columns Mounting

Part No.

Ball LockÂŽ Ball LockÂŽ 5NIVERSAL

49412 49404 49476

H

J

Q

Base Width

Base Length

Ball LockÂŽ Mtg Pattern

Mounting Pattern 1*

X X N A

N A N A MM

Mounting Pattern 2*

Wt. (lbs)

N A N A MM

Ball LockÂŽ Part No.

Shank Size

49602 49612 ˆ

20mm x 1" 25mm x 1" ˆ

4-Sided 150mm Vise Columns Metric Bases Mounting

Part No.

H

J

Q

Base Width

Base Length

Ball LockÂŽ Mtg Pattern

Mounting Pattern 1*

Ball LockÂŽ Ball LockÂŽ 5NIVERSAL

69412 69404 49476

X X N A

N A N A MM

Mounting Pattern 2*

Wt. (Kg)

Ball LockÂŽ Part No.

N A 49652 N A 49662 MM ˆ

"ASES ON 5NIVERSAL #OLUMNS ARE PROVIDED WITH TWO SETS OF MOUNTING HOLES TO lT GRIDS OR 4 3LOTS ON MM AND MM CENTERS #USTOM MOUNTING PATTERNS AND BASE SIZES ARE AVAILABLE UPON REQUEST

90

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

Shank Size

20mm x 25mm 20mm x 25mm ˆ

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Production Vise Columns – 6" (150mm) 3-Sided Ž

4HE 3IDED #OLUMNS HAVE ONLY SIX WORKSTATIONS BUT PROVIDE MUCH GREATER ACCESS TO THREE OR MORE sides of your work pieces. This design is especially BENElCIAL ON MACHINING CENTERS WITH LARGE SPINDLE NOSES .O NEED TO SACRIlCE TOOL RIGIDITY FOR ACCESS BY HAVING TOOLS EXTENDED TOO FAR FROM THE TOOL HOLDERS 4HE UNIVERSAL BASE WILL MOUNT DIRECTLY TO MOST (-# TABLES USING THE PROVIDED MOUNTING holes on 80mm or 100mm centers.

Ball Lock Mtg. Pattern 120Ëš

H Q

&URTHER REDUCE YOUR SET UP TIME BY ADDING THE Jergens Ball LockŽ -OUNTING SYSTEM TO YOUR (-# %XCHANGE YOUR VISE COLUMNS AND ALL OTHER lXTURES in less than a minute. Location of all fixtures will REPEAT WITHIN › › MM OR BETTER.

J

Tri-column design allows up to 240° accessibility

Mounting

Part No.

Ball LockÂŽ

49408

Ball LockÂŽ 5NIVERSAL

49410 49474

Q

Base Width

Base Length

Ball LockÂŽ Mtg Pattern

Mounting Pattern 1*

Mounting Pattern 2*

Wt. (lbs)

Ball LockÂŽ Part No.

Shank Size

X

N A

N A

49602

20mm x 1"

X N A

N A MM

N A MM

49612 ˆ

25mm x 1" ˆ

Ball LockÂŽ Part No.

Shank Size

49652 49662 ˆ

20mm x 25mm 25mm x 25mm ˆ

H

J

PRODUC TION VISES

3-Sided 6" Vise Columns

3-Sided 150mm Vise Columns Metric Bases Mounting

Part No.

H

J

Q

Base Width

Base Length

Ball LockÂŽ Mtg Pattern

Mounting Pattern 1*

Ball LockÂŽ Ball LockÂŽ 5NIVERSAL

69408 69410 49474

X X N A

N A N A MM

Mounting Pattern 2*

Wt. (Kg)

N A N A MM

"ASES ON 5NIVERSAL #OLUMNS ARE PROVIDED WITH TWO SETS OF MOUNTING HOLES TO lT GRIDS OR 4 3LOTS ON MM AND MM CENTERS #USTOM MOUNTING PATTERNS AND BASE SIZES ARE AVAILABLE UPON REQUEST

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

91

PRODUCTION VISES -TG 0

WORKHOLDING SOLUTIONS GROUP

Production Vise Columns 12 Station Hex *ERGENS (EX 0RODUCTION 6ISE #OLUMNS PROVIDE STATIONS TO MAXIMIZE THE NUMBER OF PARTS PER LOAD !VAILABLE WITH BASES TO lT DIRECTLY ONTO YOUR MACHINE TABLE OR TO A "ALL ,OCK® SUB PLATE s s s s s

2EDUCE PART PROCESSING COSTS BY MACHINING SIDES OF PARTS )NCREASE UNATTENDED MACHINE TIME )MPROVE PART THROUGHPUT /NE PIECE COLUMN WITH HARDENED STEEL GUIDE WAYS &ULL JAW TRAVEL PERMITS CLAMPING A LARGER VARIETY OF PARTS R

Ball Lock ® -TG 0attern $

! 3

#

J

B H

0

PRODUC TION VISES

K

E

.

Hex Production Vise Columns (Inch & Metric) Ball Lock® Base 49413 49414 4"/100mm 6"/150mm

Dimensions Vise Size

! " # $ % ( J + . 0 2 3

-AX *AW /PENING -AX *AW /PENING STATION &IXED *AW 7IDTH -OVEABLE *AW ,ENGTH "ASE TO #ENTER OF &IXED *AW /VERALL 7IDTH Jaw Width /UTSIDE 2AIL TO 2AIL "ASE 0LATE 4HICKNESS /VERALL (EIGHT 4OP 0LATE 4HICKNESS #ENTER TO &ACE "ASE ,ENGTH 7IDTH Ball Lock® -OUNTING 0ATTERN -OUNTING 0ATTERN

-OUNTING 0ATTERN

7EIGHT

4.00 X N A N A LBS

6.00 X N A N A LBS

Universal Base 49477 49478 4"/100mm 6"/150mm

0 4.00 N A MM MM LBS

3 6.00 N A MM MM LBS

Ball Lock® Base 69413 69414 100mm 150mm

100 150 X X N A N A N A N A +G +G

Universal Base 69477 $ 69478 100mm 150mm

! # 100 . N A MM MM +G

,ARGER PARTS CAN BE CLAMPED BY MACHINING JAWS TO lT WORKPIECE

"ASES ON 5NIVERSAL #OLUMNS ARE PROVIDED WITH TWO SETS OF MOUNTING HOLES TO lT GRIDS OR 4 3LOTS ON MM AND MM CENTERS #USTOM MOUNTING PATTERNS AND BASE SIZES ARE AVAILABLE UPON REQUEST

92

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

150 N A MM MM +G

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Production Vise Columns 12 & 16 Station Multi-Quads s s s s s

*ERGENS -ULTI 1UAD 0RODUCTION 6ISE #OLUMNS PROVIDE OR STATIONS TO MAXIMIZE THE NUMBER OF PARTS PER LOAD !VAILABLE WITH BASES TO lT DIRECTLY ONTO YOUR MACHINE TABLE OR TO A Ball Lock® SUB PLATE

-ACHINE MORE PARTS PER SET UP 2EDUCE CHANGEOVER TIME (OLD LARGER PARTS 2EDUCE COST PER PART 2UN LONGER WITHOUT OPERATOR INVOLVEMENT

Ball Lock ® Mtg. Pattern

Ball Lock ® Mtg. Pattern K

Q

K

Q

R D

A C

B

P

J S

N

H

PRODUC TION VISES

E

H

16 Station

12 Station

Inch Multi-Quad Production Vise Columns 16 Station

12 Station Ball Lock® Base

Dimensions Vise Size

! " # $ % ( J + . 0 1 2 3

-AX *AW /PENING STATION -AX *AW /PENING STATION &IXED *AW 7IDTH -OVEABLE *AW ,ENGTH "ASE TO #ENTER OF &IXED *AW /VERALL 7IDTH Jaw Width /UTSIDE 2AIL TO 2AIL "ASE 0LATE 4HICKNESS /VERALL (EIGHT #LEARANCE 4OP 0LATE 4HICKNESS #ENTER TO &ACE "ASE ,ENGTH 7IDTH Ball Lock® -OUNTING 0ATTERN -OUNTING 0ATTERN

-OUNTING 0ATTERN

7EIGHT LBS

Universal Base

Ball Lock® Base

Universal Base

49415 4"/100mm

49416 6"/150mm

49479 4"/100mm

49480 6"/150mm

49417 4"/100mm

49418 6"/150mm

49481 49482 4"/100mm 6"/150mm

4.00 X N A N A

6.00 X N A N A

4.00 N A MM MM

6.00 N A MM MM

4.00 X N A N A

6.00 X N A N A

4.00 6.00 N A N A MM MM MM MM

,ARGER PARTS CAN BE CLAMPED BY MACHINING JAWS TO lT WORKPIECE

"ASES ON 5NIVERSAL #OLUMNS ARE PROVIDED WITH TWO SETS OF MOUNTING HOLES TO lT GRIDS OR 4 3LOTS ON MM AND MM CENTERS #USTOM MOUNTING PATTERNS AND BASE SIZES ARE AVAILABLE UPON REQUEST #ONTACT *ERGENS 4ECHNICAL 3ERVICE FOR MORE INFORMATION

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

93

PRODUCTION VISES -TG 0ATTERN

WORKHOLDING SOLUTIONS GROUP

Production Vise Columns 12 & 16 Station Multi-Quads s s s s s

*ERGENS -ULTI 1UAD 0RODUCTION 6ISE #OLUMNS PROVIDE OR STATIONS TO MAXIMIZE THE NUMBER OF PARTS PER LOAD !VAILABLE WITH BASES TO lT DIRECTLY ONTO YOUR MACHINE TABLE OR TO A Ball LockÂŽ SUB PLATE

-ACHINE MORE PARTS PER SET UP 2EDUCE CHANGEOVER TIME (OLD LARGER PARTS 2EDUCE COST PER PART 2UN LONGER WITHOUT OPERATOR INVOLVEMENT Ball Lock Mtg. Pattern

Ball Lock Mtg. Pattern

K

Q

R $

! #

B

0

3 E

PRODUC TION VISES

.

H

12 Station

16 Station

Metric Multi-Quad Production Vise Columns 16 Station

12 Station Ball LockÂŽ Base

Dimensions Vise Size

! -AX *AW /PENING STATION " -AX *AW /PENING STATION # &IXED *AW 7IDTH $ -OVEABLE *AW ,ENGTH % "ASE TO #ENTER OF &IXED *AW ( /VERALL 7IDTH J Jaw Width K Outside Rail to Rail . "ASE 0LATE 4HICKNESS 0 /VERALL (EIGHT 1 #LEARANCE 2 4OP 0LATE 4HICKNESS 3 #ENTER TO &ACE Base Length & Width Ball LockÂŽ -OUNTING 0ATTERN -OUNTING 0ATTERN

-OUNTING 0ATTERN

Weight (Kgs)

Universal Base

69415 100mm

69416 150mm

69479 100mm

69480 150mm

100 243 400 X N A N A 86

150 330 500 X N A N A 172

100 243 400 N A MM MM 86

150 330 500 N A MM MM 172

16 StationUniversal Base Ball LockÂŽ Base 69417 100mm

69418 150mm

100 150 243 330 400 500 X X N A N A N A N A 164 326

69481 100mm

100 150 243 330 400 500 N A N A MM MM MM MM 164 326

,ARGER PARTS CAN BE CLAMPED BY MACHINING JAWS TO lT WORKPIECE

"ASES ON 5NIVERSAL #OLUMNS ARE PROVIDED WITH TWO SETS OF MOUNTING HOLES TO lT GRIDS OR 4 3LOTS ON MM AND MM CENTERS #USTOM MOUNTING PATTERNS AND BASE SIZES ARE AVAILABLE UPON REQUEST #ONTACT *ERGENS 4ECHNICAL 3ERVICE FOR MORE INFORMATION

94

69482 150mm

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Hydraulic Production Vises )NNOVATIVE COMPACT DESIGN )NTERNAL HYDRAULICS LBS +G CLAMPING FORCE /PERATES ON LOWER INPUT PRESSURE &ULLY MACHINABLE JAWS &ASTEST QUICK CHANGE JAW SYSTEM (ARDENED STAINLESS STEEL WEAR RAILS %ASY &LOWâ„¢ BASE DESIGN

Hydraulic Power Sources Available

PRODUC TION VISES

s s s s s s s s

Technical Specifications: (YDRAULIC #LAMPING 3TROKE MM /PERATING 6OLUME #U )N CM3) -AXIMUM )NPUT 0RESSURE 0 3 ) BAR -INIMUM )NPUT 0RESSURE 0 3 ) BAR )NPUT 0ORT 3!% 5.& " Clamping Force (lbs) = Input Pressure x 1.19 Clamping Force (Kg) = Input Pressure Bars x 7.67

Operation: 5SING THE *ERGENS (YDRAULIC 6ISE HANDLE PART NUMBER TIGHTEN VISE JAWS SO THE WORKPIECES TOUCH THE lXED JAW .EXT TURN THE HANDLE BACK TURN AND ACTIVATE THE HYDRAULIC CYLINDER (ANDLE INCLUDED WITH VISE Note: Only use the Jergens Hydraulic Vise Handle Part No. 49445 for adjustment purpose, do not use to operate vise.

Jergens hydraulic vises are available in 3 different base configurations. They offer the same unique features as Jergens manual vises. Clamping Force Input Pressure

Clamping Force

PSI

Bars

lbs

kgf

500 1,000 2,000 3,000 4,000

35 70 140 210 275*

2,380 3,570 4,760*

1,075 1,612 2,110*

2ECOMMENDED -AXIMUM

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

95

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Hydraulic Production Vises – 4" (100mm) Universal Base Part Number

Wt. lbs/Kg

49483

s %ASY TO MOUNT DIRECTLY TO MACHINE TABLES s 3LOTTED MOUNTING HOLES lT MOST MACHINES 6.00 [150] 3.125 [80]

4.00 [100]

Mounting Holes : 17/32" (2) Plcs [13.5]

2.50 [63.5]

1.22 [30]

Slotted Mounting Holes: 17/32" (4) Plcs [13.5]

2.063 [52.5] 7.00 [175]

3.370Âą0.001 [85.6]

6.00 [150]

3.96 [100]

1.25 [32]

Locating Holes: .6255 (4) Plcs For Sine Fixture Keys

15.00 [380] 16.51 [420]

PRODUC TION VISES

Ball LockÂŽ Base s $ESIGNED FOR USE WITH THE *ERGENS "ALL ,OCKÂŽ mounting system s *IGSAW PATTERN ALLOWS FOR hNESTINGv ON *ERGENS "ALL ,OCKÂŽ SUBPLATES

12.00 6.00 4.00

Inch Part No.

Wt.

Ball LockÂŽ Shank Part No.

49485

LBS

49601

Shank Size

1.22

MM X

3.370Âą0.001

20mm Primary Liners (2) Plcs

3.00

7.92 3.96

6.00

0.75

Clearance Hole For Holddown

15.00 16.51

300 150 100

Metric

30

Part No.

Wt.

Ball Lock Shank Part No.

69485

15 Kg

49651

ÂŽ

Shank Size

20mm x 20mm

85.6

20mm Primary Liners (2) Plcs

20

75 150

200 100 Clearance Hole For Holddown

380 420

96

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Hydraulic Production Vises – 4" (100mm) Narrow Base s $ESIGNED FOR STAND ALONE OR lXTURE PLATE MOUNTING s 3LIM DESIGN ENABLES HIGH DENSITY MOUNTING Locating Holes: .6255 (6) Plcs For Sine Fixture Keys

4.688 [120] 2.000 [50]

Locating Holes: .472 (2) Plcs [12]

4.00 [100]

6.000 [150] 4.921 [125] 3.937 [100] 2.953 [75] 0.50 [12]

1.22 [30] 0.984 [25]

3.96 [100]

3.370 ±0.001 [85.6]

1.55 [40]

Mounting Holes: .531 (5) Plcs [13.5]

0.50 [12]

Mounting Holes: M10 x 1.5 Tap (6) Plcs

15.00 [380] 16.51 [420]

Part Number

Wt. lbs/Kg

49487

Hydraulic Production Vises – 6" (150mm) Universal Base

8.500 [216]

PRODUC TION VISES

s %ASY TO MOUNT DIRECTLY TO MACHINE TABLES s 3LOTTED MOUNTING HOLES lT MOST MACHINES SLOTTED MOUNTING HOLES (4) Plcs: 17/32" [13.5]

7.874 [200] 3.875 [100]

MOUNTING HOLES (6) Plcs: 17/32" [13.5]

2.500 [63.5]

6.00 [150]

1.448 [38]

3.000 [75] 9.00 [225]

3.370 ±.001 [85.6]

5.96 [150]

7.874 [200]

1.25 [32]

LOCATING HOLES: .6255 (4) Plcs For Sine Fixture Keys

20.00 [508]

Part Number

Wt. lbs/Kg

49484

Part Number

Wt. lbs/Kg

49488

21.83 [555]

Narrow Base s $ESIGNED FOR STAND ALONE OR lXTURE PLATE MOUNTING s 3LIM DESIGN ENABLES HIGH DENSITY MOUNTING ON lXTURE PLATES 7.874 [200]

LOCATING HOLES (2) Plcs: .472" [12]

4.921 [125] 6.00 [150]

6.00 [150]

MOUNTING HOLES: M10 Tap (6) Plcs

4.00 [100]

1.125 [28]

2.952 [75]

1.448 [38] 3.370±.001 [85.6]

1.969 [50]

5.96 [150]

1.125 [28]

MOUNTING HOLES (7) Plcs:

17/32" [13.5]

20.00 [508] 21.83 [555]

3.938 [100]

LOCATING HOLES: .6255 (6) Plcs For Sine Fixture Keys

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

97

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Hydraulic Production Vises – 6" (150mm) Ball LockŽ Base s $ESIGNED FOR USE WITH THE *ERGENS "ALL ,OCKŽ mounting system s *IGSAW PATTERN ALLOWS FOR hNESTINGv ON *ERGENS "ALL ,OCKŽ SUBPLATES

12.00

6.00

Inch

6.00

Part No.

Wt.

Ball LockÂŽ Shank Part No.

Shank Size

49486

LBS

49601

MM X

4.00

20mm Primary Liners (2) Plcs

1.448 .75 3.370 Âą.001

9.92

8.00

5.96 Clearance Hole For Holddown

20.00

PRODUC TION VISES

21.83

300

150 150

Metric Part No.

Wt.

Ball LockÂŽ Shank Part No.

Shank Size

69486

28 Kg

49651

20mm x 20mm

100

20mm Primary Liners (2) Plcs

38 20

250

150

200

85.6 Clearance Hole For Holddown

508 555

98

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Hydraulic Vise Column s )NNOVATIVE COMPACT DESIGN s #ONSISTENT CLAMPING FORCE n LBS n +GS s !VAILABLE IN MM AND MM SIZES 3-sided and 4-sided models.

Rotary Hydraulic Union Dual Passage !LLOWS VISE TO ROTATE WHILE HOSES remain stationary.

Individual Control Valves Fully Machinable and Reversible Aluminum/Steel Jaws

Operate Vises one at a time.

PRODUC TION VISES

-ORE WORKHOLDING mEXIBILITY PER JAW SET

Built-in Accumulator with Check Valves Fastest Quick-Change Jaw Mechanism.

0ERMITS EASY DISCONNECTION WHEN clamped.

Reduce set-up times, faster WORKPIECE CHANGE OVER

Clamping Force Measured at Jaws Input Pressure psi bars

Hydraulic Vise Column Kits Include: s #ONTROL 6ALVES FOR EACH SIDE s 2OTARY #OUPLER $UAL 0ASSAGE s )NTERNAL !CCUMULATOR s 0RESSURE 'AUGE n 03) n "AR s !DJUSTMENT (ANDLE INCLUDED with all columns.

Shown with base for

2,000 140 3,000 210 4,000* 275*

Clamping Force lbs Kg

2,380 3,570 4,760

1075 1612 2110

2ECOMMENDED -AXIMUM

Other bases off offered.

Download Cad Models! www.jergensinc.com

Technical Specifications: (YDRAULIC #LAMPING 3TROKE MM TOTAL FOR BOTH sides. /PERATING 6OLUME CU IN CM3 n PER STATION )NPUT 0RESSURE n PSI n BAR $UAL STATION WITH CENTER JAW FOR LOCATION #ANNOT BE USED AS A SINGLE STATION VISE

Setup & Operation: 0REPARE MACHINABLE ALUMINUM JAWS OR STEEL JAWS TO lT THE WORKPIECE 5SING THE *ERGENS (YDRAULIC 6ISE ADJUSTMENT HANDLE TO TIGHTEN VISE JAWS UNTIL THE WORKPIECES TOUCH THE lXED JAW .EXT TURN THE HANDLE BACK TO REVOLUTIONS TO SET OPENING !CTUATE THE HYDRAULIC SOURCE TO OPERATE CONTROL VALVES FOR EACH FACE

See page 106 for Air Powered Hydraulic Pump

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

99

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Hydraulic Vise Tooling Columns – 4" (100mm) s )NDIVIDUAL VALVING ALLOWS EACH VISE TO OPERATE INDEPENDENTLY s (YDRAULIC VISE ENSURES REPEATABLE RESULTS WITH MINIMAL EFFORT WHEN COMPARED TO MANUAL VISES s &AST QUICK CHANGE JAW MECHANISM s (YDRAULIC 6ISE #OLUMNS SUPPLIED WITH MM WIDE MACHINABLE ALUMINUM JAWS %XTRA WIDE JAWS EXTRA TALL JAWS AND HARDENED JAW SETS AND ALL STEEL JAWS ARE STANDARD OPTIONS SIDED AND FOUR SIDED MODELS AVAILABLE s !LL *ERGENS VISES INCLUDE MACHINABLE REVERSIBLE JAWS HARDENED STAINLESS STEEL RAILS AND FULLY SEALED LEAD SCREW ASSEMBLY

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4ANK 1UICK $ISCONNECT 3LEEVE 0ART .UMBER 718241

PRODUC TION VISES

Column With Soft Jaws (Hard Jaws available )

4-Sided – 4" (100mm) wide Ball Lock Ž Liner Bushings 20mm (2 places)

4HE 3IDED #OLUMNS HAVE EIGHT STATIONS FOR HOLDING WORKPIECES 4WO STANDARD BASES ARE SHOWN AND CUSTOM MOUNTING PATTERNS AND SPECIAL BASE DIMENSIONS AVAILABLE 4HE UNIVERSAL BASE WILL MOUNT DIRECTLY TO MOST (-# TABLES USING THE PROVIDED MOUNTING HOLES ON MM OR MM centers.

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&URTHER REDUCE SET UP TIMES BY ADDING THE *ERGENS "ALL Ž Lock -OUNTING 3YSTEM TO YOUR (-# %XCHANGE YOUR VISE columns and any other fixture in less than a minute. Location OF lXTURES WILL REPEAT WITHIN › MM OR BETTER

Top View with Ball LockÂŽ Base shown

4-Sided 4" Vise Columns Mounting ÂŽ

Ball Lock 5NIVERSAL

ÂŽ

Part Number

H

J

Q

Base Width

Base Ball Lock Length Mtg Pattern

51403 51475

X N A

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Mounting Pattern 2*

Ball Lock Shank Part No.

Wt. (lbs)

N A MM

N A MM

49602 . !

150 148

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Mounting Pattern 2*

Ball Lock Shank Part No.

Wt. (Kgs)

N A MM

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49652 . !

68 67

4-Sided 100mm Vise Columns Metric Bases Mounting ÂŽ

Ball Lock 5NIVERSAL

Part Number

51453 51475

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J

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Base Width

ÂŽ

Base Ball Lock Length Mtg Pattern

X N A

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"ASES ON 5NIVERSAL #OLUMNS ARE PROVIDED WITH TWO SETS OF MOUNTING HOLES TO lT GRIDS OR 4 3LOTS ON MM AND MM CENTERS #USTOM MOUNTING PATTERNS AND BASE SIZES ARE AVAILABLE UPON REQUEST

100

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Hydraulic Vise Tooling Columns 3-Sided – 4" (100mm) wide s 0ROVIDE GREATER ACCESS TO THREE OR MORE SIDES of the workpiece. s $ESIGN IS BENElCIAL ON MACHINING CENTERS WITH large spindle noses. s 2EDUCE ANY SACRIlCE OF TOOL RIGIDITY FOR ACCESS s 4HE UNIVERSAL BASE WILL MOUNT DIRECTLY TO MOST (-# TABLES USING THE PROVIDED MOUNTING HOLES on 80mm or 100mm centers. s &URTHER REDUCE SET UP TIMES BY ADDING THE H Jergens Ball LockŽ -OUNTING 3YSTEM TO YOUR (-# %XCHANGE YOUR VISE COLUMNS and all other fixtures in less than a minute. Location of all fixtures will repeat within › MM OR BETTER

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Ball Lock Liner Bushings 20mm (2 places)

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Allows for up to 240° accessibility.

3-Sided 4" Vise Columns ÂŽ

Mounting

Part Number

H

J

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Base Width

Base Ball Lock Length Mtg Pattern

Ball LockÂŽ 5NIVERSAL

51409 51473

X N A

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Mounting Pattern 2*

Ball Lock Shank Part No.

Wt. (lbs)

N A MM

N A MM

49602 . !

160 145

Mounting Pattern 1*

Mounting Pattern 2*

Ball Lock Shank Part No.

Wt. (Kgs)

N A MM

N A MM

49652 . !

72 66

3-Sided 100mm Vise Columns Metric Bases Mounting

Part Number

Ball LockÂŽ 5NIVERSAL

51459 51473

H

J

Q

Base Width

ÂŽ

Base Ball Lock Length Mtg Pattern

X N A

ÂŽ

PRODUC TION VISES

J

Top View with Ball LockÂŽ Base shown

"ASES ON 5NIVERSAL #OLUMNS ARE PROVIDED WITH TWO SETS OF MOUNTING HOLES TO lT GRIDS OR 4 3LOTS ON MM AND MM CENTERS #USTOM MOUNTING PATTERNS AND BASE SIZES ARE AVAILABLE UPON REQUEST

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

101

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Hydraulic Vise Tooling Columns – 6" (150mm) s )NDIVIDUAL VALVING ALLOWS EACH VISE TO OPERATE INDEPENDENTLY s (YDRAULIC VISE ENSURES REPEATABLE RESULTS WITH MINIMAL EFFORT WHEN COMPARED TO MANUAL VISES s &AST QUICK CHANGE JAW MECHANISM s (YDRAULIC 6ISE #OLUMNS SUPPLIED WITH MM WIDE MACHINABLE ALUMINUM JAWS %XTRA WIDE JAWS EXTRA TALL JAWS AND HARDENED JAW SETS AND ALL STEEL JAWS ARE STANDARD OPTIONS SIDED AND FOUR SIDED MODELS AVAILABLE s !LL *ERGENS VISES INCLUDE MACHINABLE REVERSIBLE JAWS HARDENED STAINLESS STEEL RAILS AND FULLY SEALED LEAD SCREW ASSEMBLY

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Column With Soft Jaws (Hard Jaws available)

4-Sided – 6" (150mm) wide

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Ball Lock Liner Bushings 20mm (2 places)

4HE 3IDED #OLUMNS HAVE EIGHT STATIONS FOR HOLDING WORKPIECES 4WO STANDARD BASES ARE AVAILABLE 4HE UNIVERSAL BASE WILL MOUNT DIRECTLY TO MOST (-# TABLES USING THE PROVIDED MOUNTING HOLES ON MM OR MM CENTERS

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4-Sided 6" Vise Columns Part Number

Ball LockÂŽ Ball LockÂŽ 5NIVERSAL

51412 51404 51476

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Wt. (lbs)

X X N A

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49602 49612 . !

270 285 270

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49652 49662 . !

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Base Width

Base Ball Lock Length Mtg Pattern

4-Sided 150mm Vise Columns Metric Bases Ball LockÂŽ Ball LockÂŽ 5NIVERSAL

51462 51454 51476

(Kgs)

"ASES ON 5NIVERSAL #OLUMNS ARE PROVIDED WITH TWO SETS OF MOUNTING HOLES TO lT GRIDS OR 4 3LOTS ON MM AND MM CENTERS #USTOM MOUNTING PATTERNS AND BASE SIZES ARE AVAILABLE UPON REQUEST

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Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

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PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Hydraulic Vise Tooling Columns 3-Sided – 6" (150mm) wide q

Ball Lock Liner Bushings 20mm (2 places)

&URTHER REDUCE SET UP TIMES BY ADDING THE Jergens Ball LockŽ -OUNTING 3YSTEM TO YOUR (-# %XCHANGE YOUR VISE COLUMNS and all other fixtures in less than a minute. Location of all fixtures will repeat within › MM OR BETTER

Q

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Top View with Ball LockÂŽ Base shown

Allows for up to 240° accessibility.

3-Sided 6" Vise Columns Mounting ÂŽ

Ball Lock ÂŽ Ball Lock 5NIVERSAL

Part Number

51408 51410 51474

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Base Width

Base Ball Lock Length Mtg Pattern

X X N A

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Mounting Pattern 2*

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Wt. (lbs)

N A N A MM

N A N A MM

49602 49612 . !

300 320 320

Mounting Pattern 1*

Mounting Pattern 2*

Ball Lock Shank Part No.

Wt. (Kgs)

N A N A MM

N A N A MM

49652 49662 . !

136 145 145

PRODUC TION VISES

4HE 3IDED #OLUMNS HAVE SIX WORKSTATIONS TO PROVIDE GREATER ACCESS TO THREE OR MORE SIDES of the workpiece. This design is especially BENElCIAL ON MACHINING CENTERS WITH LARGE spindle noses. This can reduce any sacrifice OF TOOL RIGIDITY FOR ACCESS BY HAVING TOOLS extended too far from the tool holders. The UNIVERSAL BASE WILL MOUNT DIRECTLY TO MOST (-# TABLES USING THE PROVIDED MOUNTING HOLES ON 80mm or 100mm centers.

5*6 1(

3-Sided 150mm Vise Columns Metric Bases Mounting ÂŽ

Ball Lock ÂŽ Ball Lock 5NIVERSAL

Part Number

51458 51460 51474

H

J

Q

Base Width

ÂŽ

Base Ball Lock Length Mtg Pattern

X X N A

ÂŽ

"ASES ON 5NIVERSAL #OLUMNS ARE PROVIDED WITH TWO SETS OF MOUNTING HOLES TO lT GRIDS OR 4 3LOTS ON MM AND MM CENTERS #USTOM MOUNTING PATTERNS AND BASE SIZES ARE AVAILABLE UPON REQUEST

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

103

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Hydraulic Vise Tooling Columns Standard Subplates

MM "ORED HOLES for sine fixture keys (2) places

B B

2ECEIVER Bushings

! !

Standard Steel Subplates for Vise Columns

PRODUC TION VISES

104

Part Number

Pallet Size (mm)

For Vise Columns

A (in.)

B (in.)

Receiver Size (mm)

Thickness of Subplate (in.)

Wt (lbs)

49102

400

51403, 51409 51412,51408 51404, 51410 All above

17 14 17

17 14 17

25 20 25

1.25 1.25

137 137

49103 49103-C Combination Subplate

500 500

Metric Steel Subplates for Vise Columns Part Number

Pallet Size (mm)

For Vise Columns

A (mm)

B (mm)

Receiver Size (mm)

Thickness of Subplate Wt. (in.)(Kg)

59102

400

350

350

20

28.57

31

59103 59103-C Combination Subplate

500 500

51453, 51459 51462, 51458 51454, 51460 All above

425

425

25

Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Hydraulic Production Vise Accessories Pre-Fill Boosters Kit *ERGENS "OOSTER +IT PROVIDES A COMPLETE COMPACT POWER SOURCE FOR HYDRAULIC VISES 4HE KIT INCLUDES A *ERGENS PRE lLL SELF BLEEDING BOOSTER WITH lLTER REGULATOR WAY PUSH BUTTON ACTUATION VALVE PLUMBED with all fittings and hoses.

Specifications Part Number

61705

2ESERVOIR #APACITY CU IN ,ITERS (IGH 0RESSURE 3 3 4 6OLUME CU IN CM3 -INIMUM )NPUT PSI BAR -AXIMUM )NPUT PSI BAR "OOST 2ATIO -AXIMUM /UTPUT PSI BAR 7EIGHT LBS +G

4HIS AIR OPERATED BOOSTER PROVIDES ENOUGH HYDRAULIC VOLUME TO POWER UP TO *ERGENS (YDRAULIC VISES s 3ELF "LEEDING s %ASY 6IEW 2ESERVOIR s "OOST 2ATIOS

Kit 61725 Includes Part Number

s *ERGENS 0RE &ILL "OOSTER SEE ABOVE s &ILTER 2EGULATOR s !CTUATOR 6ALVE PRODUC TION VISES

0ATENT .O

61725

Handle

s %RGONOMIC DESIGN s !LUMINUM HANDLE s 3TEEL $RIVE (EX FOR *ERGENS (YDRAULIC 6ISES

Part Number

49445

Handle for Hydraulic Vises, 4" (100mm) and 6" (150mm)

Rotary Hydraulic Union

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Dual Passage, Ports 1/4 NPT

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-AX INPUT PRESSURE OF 4ANK 0ORT PSI BAR -AX INPUT PRESSURE OF 0RESSURE 0ORT PSI BAR -AX 20-

Pressure (psi)

0 2000 4000

Bars 0 140 275

Torque (in. lbs)

Nm

10 25 40

1.1 2.8 4.5

Phone: 800-537-4367 or +1 216-486-5540 | Fax: +1 216-481-6193 | E-mail: info@jergensinc.com | www.jergensinc.com

105

PRODUCTION VISES WORKHOLDING SOLUTIONS GROUP

Hydraulic Production Vise Accessories

Specifications

Air-Powered Hydraulic Pumps Shoeboxâ„¢ Pumps

Part Number 61755 2ESERVOIR #APACITY CU IN LITER -INIMUM )NPUT PSI "AR -AXIMUM )NPUT PSI "AR "OOST 2ATIO -AXIMUM /UTPUT PSI "AR Free Flow 100 CU IN MIN PSI "AR LITER MIN 7EIGHT LBS +G

Part Number

61759

Kit Includes PRODUC TION VISES

61755 0UMP 61643 Remote four-way zero-leakage VALVE WITH SUBPLATE 60703 6000psi (414 Bar) gauge

LIQUID FLOW 3 IN /MIN (LTR/MIN)

4HE h3HOEBOXv 0UMP IS A LOW COST compact unit used on smaller hydraulic circuits. Its small size OFFERS THE VERSATILITY OF MOUNTING ON wheels (such as a workcart) and MOVING THE PUMP FROM WORKSTATION TO WORKSTATION 4HE h3HOEBOXv IS A COST EFFECTIVE POWER SOURCE FOR HYDRAULIC TOOLING COLUMN VISES

120 (1.97)

Note: Do not use more than 4,000 PSI input pressure on Jergens Vises

61755 Performance Curve*

80 (1.31) 40 (0.655)

0 1000

2000

3000

4000

5000

/54054 02%3352% 03) "!2

Quick Disconnect Couplers Air Couplers

Hydraulic Coupler Sleeve

.04 &EMALE 61916

Nipple

.04 -ALE 61966

(YDRAULIC COUPLERS HAVE DUAL CHECKS

Adapters & Elbows

Sleeve

Nipple

Adapter for BSP

.04 &EMALE .04 -ALE 61904 61950 .04 &EMALE .04 -ALE 61905 61951 .04 &EMALE 61954 !IR COUPLERS HAVE CHECKS ON SLEEVES ONLY

Elbows

-ALE .04 .04 X 4UBE &EMALE "30 60221 61004

Low Pressure Air Hose

Air Hose

Hose I.D.

,OW PRESSURE mEXIBLE 06# AIR HOSE IS SOLD BY THE FOOT IN BULK LENGTHS /RDER THE TOTAL FOOTAGE AND NUMBER OF PUSH ON lTTINGS REQUIRED BY USING THE NUMBER TO THE RIGHT

Hydraulic Hose

1/4"

3/8"

1/2"

Hose 0ART .UMBER 61106 61108 61110 Fitting 0ART .UMBER 61107 61109 61111

High Pressure Hydraulic Hose Length

0ART .UMBER 4000 psi 0ART .UMBER 7000 psi

12"

18"

24"

36"

72"

61201

61202

61203

61204