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EDITORIAL
Time for a transformational change!
I
t is that time of the year when everyone (well, almost) starts thinking about new beginnings, notwithstanding what most analysts predict after their fair share of crystal ball gazing. The fact that you are reading this obviously nullifies all the doomsday prophesies that sounded the death knell for the world with the end of the Mayan calendar. Although we are over it now, the troubles – especially the macro-economic ones – for a globally inter-connected world seem to be far from over! With the European Union still sputtering to accelerate and the near- to mid-term economic forecasts for the Organisation for Economic Co-operation and Development (OECD) countries lacking the desired lustre, the emerging economies are most likely to continue their glorious growth march, albeit a bit slower, in the foreseeable future. The key points to be noted here are an increasingly inter-dependent world and the growing competition among several geographies to earn their share under the Sun. Against this background accompanied by country-specific competitive advantages as well as significant shifts in the application of technology and the need for more tailor-made products & services, the plastics and polymers domain is certainly not going to be the same in this year. Without focussing too much on the drag factors rather than the growth drivers, it is imperative to chart an optimum course for the plastics and polymers ecosystem of India and the economy at large. Of course, the right set of policies will further help leverage the emerging opportunities and thus, enable India Inc to stay ahead in the race. In fact, according to the Report ‘India’s New Opportunity – 2020’ prepared by a high level strategic group, the nation needs to accelerate its economic growth beyond the rates of 5-6 per cent per annum in order to be counted as a major economic powerhouse by the end of this century’s first quarter.
Editorial Advisory Board A E Ladhabhoy Plastics Technologist
Dr Sushil K Verma Former Director General, CIPET
Dr Swapan K Dhara Regional Technical Head, Basell Polyolefins India Pvt Ltd
Mohan K Jain MD, Indoplast & Past President, AIPMA
While the importance of India’s demographic dividend cannot be overemphasised, it is high time to specifically focus on nurturing and offering the right skill sets required for an ever evolving industry. To achieve this as well as an inclusive growth across several strata of India, the time has come for a transformational change. This calls for a shift from a mere compliance mindset to a commitment-driven focus on accomplishing the goals and transform ideas into actions with agility. Besides, superior efforts in improving the efficiency of organisations, building scale organically and inorganically and harnessing global expertise to improve operating margins will further aid in this direction. On this note, here’s wishing all our stakeholders an eventful and enriching 2013!
P P Kharas Chairman, Ecoplast
Raman M Patel Chairman, Industrial Products Mfg Co
Vijay Merchant
Manas R Bastia manas@network18publishing.com
President, Polycraft
January 2013 | Modern Plastics & Polymers
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CONTENT S
45 Special Focus
Extrusion industry .................. 46
Extrusion
Extrusion machinery .............. 48 Interface: Arun Pundir ........... 56
63 Applications of synthetic rubber ............ 64 Synthetic rubber in tyres ........................ 66
Insight & Outlook
Interface: Dr Joerg Strassburger............. 68
Rubber
Thermoset injection moulding............... 76
Roundtable ............................. 58
Nylon...................................................... 78 Lean thinking......................................... 82
February January 2012 2013 | Modern Plastics & Polymers
26 86 88 96 100 102
45
Newsmakers of 2012 Automation Trends Control systems: Changing the process dynamics in plastics industry
Energy Management Motor efficiency in injection moulding: Shaping a ‘power’ful future
Policies & Regulations Polymer compounding norms: Minimising environmental impact at the formulation stage
Strategy Extrusion process: Opening new avenues for technological advancements
Tips & Tricks Plastic Electronics: Guidelines for applications
Event Preview
106 108 110 116
Plexpoindia 2013: Exploring infinite possibilities with plastics India Rubber Expo 2013: Harnessing the global potential for rubber Engineering Expo Indore 2013: Tapping India’s central vantage point Engineering Expo Aurangabad 2013: Leveraging market trends, expanding opportunities
In Conversation With
42
Amit Kalra Director, Hindustan Plastic and Machine Corporation
Event Report
118 120
ANTEC® Mumbai 2012: A maiden victory in India
122
Engineering Expo Chennai 2012: Showcasing Southern manufacturing strengths
International Conference of Thermoplastic Elastomer 2012: Gaining tensile strength in India
Highlights of Next Edition Special Focus: Advancements in Raw Materials Insight & Outlook: Recycling
REGU L AR SEC T ION S Editorial ................................. 9
Event List........................... 105
News, Views & Analysis ...... 32
Products.............................. 126
Technology & Innovation .... 40 Projects ............................... 103 Tenders ............................... 104
List of Products.................. 135
Facility Visit
60
Shini Plastics Technologies India Pvt Ltd: Equipping manufacturers with cost-effective ancillary solutions
List of Advertisers .............. 138 Note: ` stands for Indian rupee, $ stands for US dollar and £ stands for UK pound, unless mentioned otherwise
Details on pg no. 105, 111, 113
January 2013 | Modern Plastics & Polymers
11
Business Insights •Technologies•Opportunities
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Views and opinions expressed in this magazine are not necessarily those of Network18 Media & Investments Ltd (Network18)*, its publisher and/or editors. We at Network18 do our best to verify the information published but do not take any responsibility for the absolute accuracy of the information. Network18 does not accept the responsibility for any investment or other decision taken by readers on the basis of information provided herein. Network18 does not take responsibility for returning unsolicited material sent without due postal stamps for return postage. No part of this magazine can be reproduced without the prior written permission of the publisher. Network18 reserves the right to use the information published herein in any manner whatsoever. Printed by Mohan Gajria and published by Lakshmi Narasimhan on behalf of Network18. Senior Editor: Manas R Bastia Printed at Infomedia 18 Ltd, Plot no.3, Sector 7, off Sion-Panvel Road, Nerul, Navi Mumbai 400 706, and published at Network18, ‘A’ Wing, Ruby House, J K Sawant Marg, Dadar (W), Mumbai - 400 028. Modern Plastics & Polymers is registered with the Registrar of Newspapers of India under No. MAHENG / 2008 / 25265. Network18 does not take any responsibility for loss or damage incurred or suffered by any subscriber of this magazine as a result of his/her accepting any invitation/offer published in this edition. *Ownership of this magazine stands transferred from Infomedia18 Ltd (Infomedia18) to Network18 Media & Investments Ltd (Network18) in pursuance of the scheme of arrangement between Network18 and Infomedia18 and their respective shareholders and creditors, as approved by the Hon’ble High Court of Delhi and the necessary approval of Ministry of Information and Broadcasting is being obtained.
January 2013 | Modern Plastics & Polymers
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NEWSMAKERS OF 201 2
Accolade Rajoo wins national award for innovation
BKG CrystallCut process awarded for innovative technology
(May) Rajoo LABEX – Multifoil – Nano 3-Layer Co-extruded Blown Film has been selected as a Runner Up in the category, ‘Innovation of Polymer Processing Machinery and Equipment’. These National Awards for Technology Innovation are institutionalised by the Ministry of Chemicals and Fertilizers, Department of Chemicals and Petrochemicals, Government of India.
( June) The Plastic Technology China in cooperation with the Vogel Media Advertising Co Ltd, nominated BKG for the award of the most innovative, energy-saving plastics processing equipment of the last decade (200212). The award was conferred to BKG in Shanghai for its CrystallCut technology developed by BKG, Bruckmann & Kreyenborg Granuliertechnik (BKG).
Acquisition Bayer acquires Arkema’s US polycarbonate sheet business
Reliance to buy BP’s Malaysian petrochem plant
(May) Bayer MaterialScience LLC plans to expand its North American Polycarbonate (PC) sheet business by acquiring the name ‘Tuffak’ and PC sheet production assets in the US from Arkema Inc. For the next few months, Arkema will continue making the Tuffak PC sheet under a toll arrangement with Bayer. The Arkema assets will be relocated to one of the US plants.
(November) BP has agreed to sell all its interests in Purified Terephthalic Acid (PTA) production in Malaysia to Reliance Global Holdings Pte Ltd (Reliance). The agreement concerns BP’s 100 per cent equity in BP Chemicals (Malaysia) Sdn Bhd (BPCM), located at Kuantan on the east-coast of Malaysia. Reliance has agreed to purchase BP’s interest in BPCM for $ 230 million in cash.
Toshiba buys L&T Plastics Machinery
Hillenbrand to acquire Coperion
(November) Japan’s Toshiba Machine is buying L&T Plastics Machinery, in a move to expand its presence into the market of growing importance to Japanese firms. The investment is a part of the company’s expansion plans. It is opening an injection moulding machine factory in Thailand and has a facility in China, in addition to Japan.
(December) Hillenbrand, Inc has agreed to acquire the Coperion Group, Stuttgart, Germany. The transaction is anticipated to close by December 31, 2012. Hillenbrand, a US-based, strategic global diversified industrial company, publicly listed on the New York Stock Exchange, will acquire Coperion from Deutsche Beteiligungs AG, a leading German private equity company.
Collaboration ECO Plastics and Coca-Cola open recycling joint venture
Coca-Cola partners with JBF to acceralate PlantBottle packaging
( June) Coca-Cola Enterprises (CCE) and ECO Plastics have entered into a partnership to open the £ 15-million Hemswell, Lincolnshire-based Continuum Recycling plant. The plant will be the world’s largest and most sophisticated one. It will be capable of processing 150,000 tonne of mixed plastics annulally, including 40,000 tonne of bottle-grade Recycled Polyethylene Terephthalate (rPET).
(November) The Coca-Cola Co has partnered with Mumbai-based JBF Industries Ltd to further expand production of the plant-based material used in the company’s PlantBottle packaging. To support this partnership, JBF will build the world’s largest facility to produce bio-glycol. It is estimated that the facility will produce 500,000 metric tonne of material a year.
Expansion Reinhardt India eyes expansion
Capacity expansion for Hinds Machineries
(February) Leading moulding machine manufacturer Reinhardt is expanding operations by setting up a 17,200 sq ft new plant at Vadodara. The rotomoulding machine and equipment maker is a joint venture between Ernst Reinhardt GmbH of Villingen-Schwenningen, Germany; Rijsholt BV of Deventer, Netherlands; and Indian partners Dhanu Patel and Harleen Chawla.
( June) In order to meet the growing demands, Hinds Machineries has inaugurated its new mega plant in the National Capital Region (NCR). The plant situated in Manesar is spread over an area of about 12,000 sq ft. With five machines every month in the first phase of the setup, the production capacity of this plant will be doubled to 10 machines per month within a short span.
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NEWSMAKERS OF 201 2
Expansion Metso strengthens its capabilities in India
NU-VU Conair India on an expansion drive
( June) Metso has opened a 22,000 sq ft India Supply Centre (ISC) in Vadodara, Gujarat. The new ISC strengthens the company’s service capabilities in India for companies such as Reliance Industries Ltd, Indian Oil Corporation, Technip, Praxair India Pvt Ltd and PRAJ Industries Ltd.
(October) To satiate growing demand for auxiliary equipment, NU-VU Conair Pvt Ltd has launched many new products such as screw chiller, volumetric doser yielding output of 400 kg/hr, and others. The company has also recruited personnel in its sales and marketing department in Hyderabad, Chennai, Delhi, Chandigarh and Vapi.
Investment BASF to invest $ 194 million in production in India
AIPMA launches five plastics parks across India
(May) BASF India Ltd will invest $ 194 million to set up a new production site at the Dahej Petroleum, Chemicals and Petrochemicals Investment Region (PCPIR), Gujarat. The new site will be an integrated hub for polyurethane manufacturing and in-house production facilities for Care chemicals and polymer dispersions for coatings and paper.
(December) All India Plastics Manufacturers’ Association (AIPMA) has launched plastics parks Dahej & Sanand, Gujarat; Narasapura, Karnataka; Kanpur in Uttar Pradesh and Tamot in Madhya Pradesh. The 5 parks are expected to generate revenue over ` 30,000 crore per year and generate employment for 500,000 people.
New Facility LANXESS begins high-tech plastics production at Jhagadia
LANXESS to unveil world’s largest Nd-PBR plant in Singapore
(March) LANXESS continues to expand its production site at Jhagadia, Gujarat. The group has invested nearly ` 490 crore and created about 300 new jobs at the site. The company’s Semi-Crystalline Products (SCP) business unit has started production of its Durethan (polyamide) and Pocan (polybutylene terephthalate) at the new plant.
(April) LANXESS will break ground for its new Neodymium Polybutadiene Rubber (Nd-PBR) plant in Singapore. The company will invest about € 200 million in a 140,000 metric tonne per annum facility in Jurong Island Chemical Park. The facility will serve the growing market for ‘Green Tires’, especially in Asia.
Solvay’s new centre in India for R&D and technology
Mamata Machinery to start operations at its new facility
( July) Solvay has inaugurated its new Research, Development and Technology Centre at Savli, Gujarat. The Centre will focus on the development of high-performance polymers, organic chemistry, nanocomposites and green chemistry. It will employ over 200 researchers when fully operational.
( July) Mamata Machinery Pvt Ltd is in the process of shifting its operations from the present facility in Vatva to the new facility in Changodar in Ahmedabad. Spanning an area of 36,000 sq m. The major reason behind this shifting of operations to the new facility was that the old facility was small and unable to handle large productions.
Centre for biopolymer science unveiled in South India
Lumax to set up plastic component plant in South India
(October) India’s first Centre for Biopolymer Science and Technology (CBPST) was inaugurated recently. A unit of the Central Institute of Plastic Engineering and Technology (CIPET), Chennai, this Centre will conduct Master of Science degree course and doctoral programmes in Biopolymer Science and Technology.
(December) Lumax Industries Ltd is setting up a dedicated plastic component plant in Bidadi near Bengaluru. With an investment of about $ 20 million, the plant would manufacture 30 different parts for multiple motorcycle models right from fender to cowl. Initially, the unit would cater the motorcycle segment.
Trelleborg inaugurates new facility in Bengaluru
Indian Plastics Federation to set up knowledge centre in West Bengal
(December) Trelleborg has launched a new facility in Bengaluru, in a joint initiative between Business Unit Trelleborg Industrial Anti-vibration System and Business Unit Trelleborg Moulded Components. With an investment worth about € 4 million, this is the company’s fourth facility in India and second in Bengaluru.
(December) In order to address unavailability of skilled workforce, the Indian Plastics Federation (IPF) is coming up with a skill development and knowledge centre in Sankrail in Howrah. This centre will impart skills to around 3,000 people every year. The project will cost ` 25 crore and is expected to be completed by 2013-end.
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Modern Plastics & Polymers | January 2013
NEWSMAKERS OF 201 2
New Material Borealis introduces new tailored PE for irrigation
LANXESS presents innovative materials for automotive industry
(October) Borealis and Borouge, the Austrian company’s joint venture with the Abu Dhabi National Oil Company, have launched Borstar Aquility, a new family of PE products for drip irrigation applications. Designed to eliminate the need to blend multiple grades, the Borstar Aquility range consists of HE3408, a pigmented onepack product and ME3407, an un-pigmented single polymer which can be mixed with colour master batch.
(December) LANXESS has launched new offerings for the automotive industry. The first material is the engine oil pan made of Durethan AKV 35 H2.0, a polyamide 66 from LANXESS which weighs roughly one kilogram less than a steel component solution and the second one is a new high-tech Durethan polyamide 6 for manufacturing lighter, less expensive tanks for cars that run on natural gas.
Novel technology Mamta launches new three-layer blown film line
Steer Engineering introduces SPL series
(February) Mamta Extrusion Systems Pvt Ltd (MES) has recently announced a live demonstration of threelayer blown film line, which is a unique combination of technology and manufacturing skills. Inspired by customer demand and expectation, MES launched Vegaflex. The proven cooling technology from Brampton Engineering Canada through its Eliminator Air Ring was the motivating factor to shape up Vegaflex performance.
(May) The Bengaluru-based Steer Engineering Pvt Ltd had recently launched– the Super Production Lines (SPL) 40 series. SPL 40 is a co-rotating twin-screw extruder with a feeder, strand die head, water trough, air knife, pelletiser and classifier. The new design targets small and mid-level companies, and has particular application in colour masterbatches, pre-coloured compounds for automotive and appliance industries as well as modified polypropylene & high-impact polystyrene.
Sustainability Coca cola eyes development of plant-based plastics
Tamil Nadu uses plastic waste for profit
( January) Coca-Cola Co has invested in three bio-based companies in an effort to accelerate the development of a PlantBottle made entirely from plants. The three companies include Virent Inc, which makes bio-based feedstock; Gevo Inc, which has developed a 100 per cent renewable isobutanol ; and Avantium Research and Technology, whose YXY chemical catalytic technology has developed a new bio-based plastics.
(May) As part of its plastic waste management programmes, the Tamil Nadu Government announced allocation of Rs 100 crore for relaying roads using plastic waste. B V Ramanaa, State Environment Minister, who submitted a policy note for 2012-13, stated that the Government had been initiating schemes through urban and rural local bodies to lay plastic roads from 2003-04.
Miscellaneous Business units of Reifenhäuser Extrusion become independent
CIPAD inducts Arvind Mehta in the committee
(September) The business units of Reifenhäuser Extrusion GmbH & Co KG have been divided into independent companies in order to meet distinct market requirements. The activities of the former business unit Extrusion Center were spun off into the Reifenhäuser Extrusion Technology GmbH & Co KG. The new company of the Reifenhäuser Group, headed by Dr Tim C Pohl, specialises in manufacture of extruders and Wood Plastic Composite (WPC) lines.
(November) Arvind M Mehta, an industry stalwart, has been inducted in the Executive Committee of the Council of International Plastics Associations Directors (CIPAD). For the first time, an Indian has been elected in the committee. Mehta was elected as the Executive Director out of four seats. The committee will be headed by the US and rest each from Europe (Germany, UK), Africa (South Africa) and Asia (India).
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Modern Plastics & Polymers | January 2013
NEWS, VIEWS & ANALYSIS
Global agricultural films market estimated to be worth $7.1 bln by 2017
As per MarketsandMarkets, agricultural films is a billion dollar market which is expected to reach $ 7.1 bln by 2017 at a CAGR of 6.7 per cent from 2012 to 2017. It states that currently, mulch films and greenhouse films are the major application segments which are expected to boost the global market. The study notes that the films are gaining importance with the advent of high technologies in agriculture and emphasis on higher productivity per hectare. The major purpose of using agricultural films is high sustainable production on limited arable land. The use of agricultural films for controlled agriculture has helped in increasing the yields on the limited arable land with limited irrigation water. Adding to this and talking about the growth of agricultural films in India particularly, Bhavin Patel, Director, Unnati Speciality Films (USF), notes, “India’s agriculture sector contributes almost 20 per cent to the Indian Gross Domestic Product (GDP) and employs about 50 per cent of the country’s manpower. One of the most significant ways of improving agricultural productivity is to reduce crop losses, and agricultural plastic films can certainly help in this aspect.” Avani Jain 32
PIF to set up Plastindia International University In order to generate skilled manpower for the plastics industry in India,Plastindia Foundation (PIF) has collaborated with University of Massachusetts Lowell (U-MASS), USA and University of Wisconsin-Madison, USA to set up Plastindia International University (PIU) in Vapi, Gujarat. The press briefing of this announcement saw the presence of delegates and faculty members from University of Massachusetts Lowell (U-MASS). Commenting about the investment of this project, Bipin Shah, President, PIF said, “Thirty-five acres of land has been set aside for this university. So far, ` 9 crore has already been invested and by the end of five years around ` 130 crore will be invested.” This will be the first institution in India which will
KREYENBORG Group to exhibit efficient systems at Interplastica 2013 Muenster-based KREYENBORG GmbH, known for its filtering and conveying of plastics melt as well as innovative valve technology will exhibit its efficient systems at Interplastica 2013. Furthermore, components for underwater pelletizing systems will be presented by BKG Bruckmann & Kreyenborg Granuliertechnik GmbH. Talking about the company’s products, its V-type screen changer with power backflush technology provides for an especially profitable filtration. Integrated into very sensitive extrusion applications it permits the production of most high quality
Soft plasticiser-free TPU is aimed at footwear Lubrizol is offering soft plasticiser-free Thermoplastic Polyurethanes (TPUs) for use in athletic footwear. These Estane grades are an alternative to plasticised TPUs, providing an option for manufacturers sensitive to today’s more stringent requirements. These plasticiser-free grades have the same performance of the company’s engineered polymers, including excellent flexibility, softness, abrasion resistance and mouldability. They are available in both a polyester series (Estane T460AH, Estane T460A, Estane T465A and Estane T470A) and a
Modern Plastics & Polymers | January 2013
(L to R) Professor Ramasawami Nagarajan and Professor Mark Reimer from U-MASS along with Bipin Shah teach polymer technology from concept to commercialisation. Since the focus would be on providing a knowledge-based institution rather than a resource-based one, Shah revealed that the PIU will help students imbibe the qualities of entrepreneurship. Sweta M Nair products out of very polluted input material. Its inimitable backflush system thereby ensures a very high screen lifetime and minimal backflush losses. Another solution is the KREYENBORG Infrared Drum IRD for PET recycling. By means of infrared radiation an extremely efficient drying and crystallisation of PET is guaranteed in a continuous process. At Interplastica 2013, KREYENBORG Group will present its solutions such as a pelletizer type Compact 120, an underwater pelletizing system, a melt pump type 70/7007/MB and a unit that consists of a screen changer type K-SWE-101, a melt pump type 36/36/01 and a diverter valve type 300/25. polyether series (Estane T365A and Estane T370A). They range between 60A to 77A Shore hardness and offer high transparency and outstanding UV stability compared with plasticiser-containing TPUs. These products are also ideal as replacements for rubber and PVC in various molding applications. “The footwear industry is facing significant challenges in a fast-moving competitive environment. Our soft plasticiser-free portfolio is just one of the ways, Lubrizol is positioning itself as a global solutions provider for the athletic footwear industry,” said Justin Park, Global Marketing ManagerFootwear, Lubrizol.
MPP JAN _2013_TAB 3_BLEND PG_33
Bry-Air
MPP JAN _2013_TAB 3_KALRA 2 PG_34
NEWS, VIEWS & ANALYSIS
Frascold invests ` 10 crore to set up facility in Gujarat
Frascold, an Italy-based MNC, is all set to commence its India operations through its Indian arm Farscold India Pvt Ltd (FIPL). The newlyincorporated company has set up a state-of-the-art facility at Matoda in Gujarat to manufacture condensing unit, which will have an installed capacity of 7500 pieces per annum. While the total investment made for the facility is about ` 10 crore, the firm holds 51 per cent equity in the joint venture and rest of the stake is owned by the Indian promoters. The new facility, spread over an area of 17,000 sq ft, will have a condensing unit assembly plant, for both air-cooled and water-cooled equipments, which will produce models that are same to the models manufactured in Frascold Spa’s plant in Italy. It will use condensing units parts imported from Italy. FIPL also has custom-bonded warehouse in Ahmedabad ICD and CWC, which are capable of storing 2,000 number of compressors. The facility will also have a service center with testing facility and it will deliver service compressors with test certificate giving warranty for a certain period of time. Giuseppe Galli, Managing Director, Frascold India said, “Establishment of a manufacturing facility in India is mainly driven by the high demand for Frascold products in the Indian Market. Now, with the new facility in Gujarat, we will be able to reduce the delivery time and extend after-sales support in a better way.” Avani Jain
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Modern Plastics & Polymers | January 2013
UNICOR presents new corrugator UNICOR recently invited customers and representatives from all over the world to its factory floor in Hassfurt, Germany, for the presentation of its new corrugator, the UC 210, which produces corrugated pipes fast and efficiently. Shortly after the start of the production line, the material waste produced and the associated high production costs which were practically zero impressed the customers. The UC 210 covers a range of pipe sizes in the medium pipe segment. The new UNICOR machine produces single
and double-walled corrugated pipe for all applications from technical pipes to drainpipes. The high performance and output data are evidence that UNICOR has once again focused on premium quality for this all-round machine. Technical finesses such as the zooming middle channel or the quick change system for the mould blocks and die sets are standard features of the line. Despite covering the medium range of pipes and implementing various innovative technical features, the UC 210 costs no more than a machine for the limited range of pipes up to 160 mm outer diameter.
Borouge launches new PP compound to replace polyamide for air intake manifolds in Asia Borouge has recently successfully replaced the use of polyamide (PA6-GF30) for air intake manifolds with GB306SAFC. This unique short glass fibre reinforced Polypropylene (PP) is produced at its compounding plant in Shanghai. This new variety supports air intake manifolds for Volkswagen in China in the MPI 1.4L and MPI 1.6L engines of the Golf, Lavida, Jetta and Polo car models, in addition to Skoda Fabia. Resulting from the joint collaboration between Borouge and Roechling, the parts are manufactured by the latter in China. Borouge’s GB306SAFC is advantageous as it can withstand temperatures of 120°C up to the maximum of 140°C. Elaborating further, Thomas Rothmayer, Borouge Head of Competency Centre for Mobility, Shanghai said, “The Indian car market is dominated by small vehicles with gasoline engines whose air-intake manifolds are key applications for our GB306SAFC PP. Nylon PA6-GF which is a standard material for many intake manifolds faces a big challenge in India because it’s mechanical performance will decrease dramatically in a high humidity environment. In addition, GB306SAFC offers great benefits weight saving of 15 per cent, reduced cost in parts production as well as Borouge’s commitment in
providing strong technical support to our customers. We believe that GB306SAFC offers considerable advantages to our automotive manufacturers.” As the melting temperature of PP is generally lower than that of polyamide, the manufacturing of the manifold components is less energy intensive. “The excellent technical support from Borouge, the in-depth information provided on the material as well as the easy processing of GB306SAFC are key criteria as we work towards realising the technical advantages at a reduced system cost,” said Marco Barbolini, Product Manager for the air intake system, Roechling Automotive. Sweta M Nair
NEWS, VIEWS & ANALYSIS
WITTMANN delivers its two thousandth W818 robot
Husky launches next generation injection moulding system
Official delivery ceremony of the two thousandth WITTMANN W818 robot
In an event that celebrated the reaching of a significant milestone, WITTMANN Kunststoffgeräte GmbH celebrated the official handover of its two thousandth W818 robot to PP-PLASTIC, one of its German customers. The company’s representatives were invited by WITTMANN for the official delivery ceremony. This remarkable quantity was reached after a series production time of only two years. The W818 model from WITTMANN provides flexible automation for all current and future requirements on smaller molding machines. The vertical arms of this model are stiff but lightweight ribreinforced aluminum profiles, driven via belt by a servo motor, thus reducing the moving mass. The customer of the two thousandth W818 robot, PP-PLASTIC GmbH & Co KG is a family business which is based in Neukirchen/Pleisse in Saxony. A DINcertified company meeting the requirements of the ISO 9001:2008 standard, this molder of plastic parts uses the injection molding technology as well as rotational molding equipment. After receiving the W818 model, one of PP-PLASTIC’s processing machines will be assisted by this type.
BASF plans new emulsion polymers plant in Texas BASF plans to build a new production plant for emulsion polymers at its integrated ‘Verbund’ site in Freeport, Texas. The new plant will allow BASF to better serve the coatings, construction, adhesives, and paper industries by expanding the network of manufacturing locations and improve the backward integration of raw materials used in production. The new plant, which is expected to begin production in mid-2014, 38
Husky Injection Molding Systems has launched its next generation HyPETTM system. Having launched HyPET in 2003, the new version has incorporated technology advancements so as to offer customers lower part costs through superior quality, enhanced productivity and reduced energy consumption. The next generation HyPET system has a new user interface with simplified operator control, improved flexibility for mold changes, as well as faster cycle time options. Along with an electric screw drive, these improvements result in up to 5 per cent lower energy consumption. “In addition to new systems, Husky offers a full suite of services retrofits and upgrades to customers to maintain optimal operating efficiency in their existing operations. The next generation HyPET system offers an additional alternative to customers and represents the best choice to customers looking to purchase new equipment,” Robin Lovell, Business Manager for PET systems, Husky. Commenting about this version’s suitability to Indian customers, Lovell added, “Husky’s focus is to offer customers solutions to reduce their total cost of ownership over the life of their equipment, which is especially suitable for markets like India that are value sensitive. In fact, the fastest growing preform manufacturers in India all use Husky equipment.” Sweta M Nair
will create approximately 25 new jobs at the Freeport site. “The new plant strengthens our position as a leading supplier of emulsions in North America and demonstrates our commitment to customers in the coatings, construction, adhesives and paper industries. The plant will manufacture acrylic emulsion polymers used for architectural coatings, construction chemicals, adhesives, and the paper chemicals industry,” said Derek Fairclough, Senior Vice President-
Modern Plastics & Polymers | January 2013
DSM breaks ground on new research centre
Materials group DSM has broken ground on a new materials sciences research centre in Sittard-Geleen, the Netherlands, which is due to open in 2014. The facility is part of DSM’s decision to make a huge investment in R&D. The firm is investing about €100m in three new centres; in SittardGeleen and Delft, which is also in the Netherlands. Speaking at a ceremony to break ground on the centre, Roelof Westerbeek, President, DSM said that the company was making “A significant contribution to further building the knowledge pool in important areas of research and development” He further added, “We have recently expanded our expertise in other regions, such as the United States and Asia, where a Materials Science Center and automotive development lab was opened in 2011, in Shanghai, China. At the same time, we continue to invest in core competences in SittardGeleen, which we will exploit globally for our customers and our business.”
Dispersions & Pigments, BASF, North America.” In addition to this investment, BASF is building new manufacturing facilities for emulsion polymers in India and the company also opened new plants in South Africa in September 2012 and in China in November 2012.
TECHNOLOGY & INNOVATION
Airback Plus promotes sustainability in stretch blow moulding process
Ensinger offers highly conductive compounds for hi-tech devices
With the help of KHS Corpoplast’s Airback Plus, up to 40 per cent – as compared to 10 per cent earlier – of the compressed air used in stretch blow moulding process can now be directly recycled in the blowing wheel. This is a significant step towards better sustainability and cost reduction in the manufacture of PET bottles. Airback Plus is used in conjunction with the Airback I process. With Airback I, the quantity of compressed air present in a newly produced bottle, and which is required for blow moulding the next bottle is fed into a ring line located at the centre of the blowing wheel. From there, it passes directly to the preform, enabling savings in compressed air of around 10 per cent. The pre-blowing phase (PI phase) is followed by blow moulding of bottles at high pressure (PII phase). In the Airback Plus process, more compressed air that can be used is extracted from the manufactured bottle. This is supplied to the pre-blown container at a higher pressure (interim pressure stage), achieving an additional saving in compressed air of up to 30 per cent.
Ensinger has come up with highly conductive compounds based on both Polyphenylene Sulfide (PPS) and polypropylene for the bipolar plates used for media supply in fuel cells. Producing these components on injection moulding machines offer cost benefits as a result of shorter cycle times, but the plates can also be processed by hot pressing. The new compounds are suitable both for high and low temperature proton exchange membrane fuel cells (HT-PEM and NT-PEM). Other potential applications include separator plates in reduction-oxidation (redox) flow batteries. Their excellent thermal conductivity also suits these compounds for manufacturing corrosion-resistant heat exchangers for industrial applications and heat sinks for use in power electronics. Ensinger has also developed Tecacomp LDS materials for the efficient manufacture of Moulded Interconnect Devices (MIDs) in which the conductor tracks are applied using Laser Direct Structuring (LDS) and subsequent metallisation. Polyaryletherketones such as PEEK are currently used as the matrix polymers, and other high-temperature polymers are under development. Merging electrical and mechanical functions in a single component has opened up interesting new scope for the manufacture of mechatronic modules.
Injection moulding monitor with new features Swiss instrumentation specialist Kistler has enhanced its CoMo Injection (CMI) cavity pressure monitoring system to include mould recognition and automatic loading of mould data with a view to making connection and set-up easier & faster during mould changes. New connectors incorporating mould identity chips are designed to simplify the loading of mould and product datasets. Any connection errors are flagged either on the CMI touchscreen display or a networked PC. Connection errors are detected quickly for correction before they can cause problems. Synchronised processing of pressure parameters
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when monitoring multi-cavity moulds is now significantly easier. CMI output channels for controlling reject gates or removal robots can now be tested via a simple command. This function, geared to network-based data management, is designed to ensure the reliable separation of rejects. In combination with the CoMo management information system and integral curve viewer module, the CMI system monitors sensor function, mould connection and process control including data storage, analysis and documentation. As a complete system for zero-defect production, CoMo Injection allows users to progress towards 100 per cent quality in injection moulding.
Modern Plastics & Polymers | January 2013
PolyOne’s reFlex boasts 99 per cent biocontent PolyOne Corp has developed a new grade of reFlex brand bioplasticiser, which boasts of 99 per cent bio-content. The new grade is derived from rapidly renewable feedstock and provides a oneto-one replacement for general-purpose plasticisers used in flexible PVC formulations. The phthalatefree 300 grade enables customers to expand their offerings with differentiated alternatives that heed consumer calls for eco-conscious solutions. Potential applications for the new reFlex grade include tubing and connectors in healthcare, plugs and insulators in electrical components, and toys and shoes in the consumer goods arena. In building and construction, the new material can be used in weather stripping, gaskets, office furniture and flooring. The new grade is made using soyabean-based technology developed by Battelle Memorial Institute, a non-profit research and development firm in Ohio. The reFlex materials are commercially active in non-food packaging film and a range of general-purpose plastisol applications.
IN CONVERSATION WITH: Amit Kalra
“With growing
DEMAND, EXTRUSION has
VAST POTENTIAL in India”
…opines Amit Kalra, Director, Hindustan Plastic and Machine Corporation. In an exclusive interaction with Anwesh Koley, he discusses about the various applications of extrusion across sectors, and how the market has moved from being a cost-conscious one to that of being quality-conscious. How is the extrusion industry shaping up in India? Extrusion has a wide range of applications in the plastics industry, be it in the area of Polyvinyl Chloride (PVC) 42
pipes, PVC profiles, PVC compounds, or blown film and blow moulding. We primarily focus on PVC pipes, HDPE pipes and PVC profiles, which form a huge industry currently. The latest
Modern Plastics & Polymers | January 2013
applications of extrusion can be seen in the form of PVC windows and Wood Plastic Composites (WPC) that have excellent market potential. In the future, this will be big business. Earlier, people
Amit Kalra
were importing PVC windows from China, but now these are manufactured in India. The Indian economy is heavily dependent on irrigation, so the market for PVC and HDPE pipes is expected to grow. Even the market for drip irrigation systems is on the rise as the government is providing heavy subsidies in various states to promote it. During the early 80s, when we were in our initial stages of manufacturing, we manufactured one machine in three months. Now we manufacture 15 machines every month and there is more potential in the market. We are setting up new factory in Bahadurgarh, which will help us reach a capacity of 30-40 machines in the next one to two years, which is the target we are looking at achieving.
What kinds of advancements in technology have you witnessed over the years? In India, there is lack of adequate R&D, as most companies are importing or collaborating with global companies to reap the benefits of international technology. We are the only company in India, which offer 4-pipe extrusion technology to the industry. It is better to adopt international technology, since no one is willing to pay for R&D initiatives in India. This is because it is still not considered as a viable investment.
What makes PVC the preferred choice? PVC pipes have a widespread use in a number of industries, ranging from residential plumbing to complex water treatment systems. Because of the material properties of PVC pipes, these are highly valuable as a thermo-resistant structure, fire retardant fabric, and as a high-quality water conduit in construction applications. PVC pipes are superior to most other modern materials due to environment-friendliness, chemical & heat resistance, inherent toughness, and for being electrically non-conductive/ non-corrosive. PVC is useful for making pipes that function as secure connections
between other pipes (reducing leakage), maintaining quality in water, and reducing the injury potential in construction applications. The increasing number of applications for extruded pipes across sectors has prompted manufacturers to improve the quality of PVC pipes, which is warranted by a fast expanding market and growing awareness among manufacturers and end-users.
see a huge scope for co-rotating twin screw extruders in India. We are also planning to enter the injection moulding segment, but as of now we are focussing on extruders. Of the two plants that we have planned in Bahadurgarh, the larger plant will have around 40-50 lines in a month, and the smaller plant will be for PET masterbatches and recycling.
What are your key considerations while doing business?
What challenges do you face while doing business? The biggest problem in India is labour management and government formalities. At every step, the legalities involved make work difficult. There are instances when more than half of the productive time goes in tackling various legal requirements. The availability of labour is another major concern as unskilled labour has become wary of coming to cities such as Delhi, as various government schemes have provided them the option to work in smaller cities. There are many new industrial areas coming up in different states such as Uttaranchal, where the cost of living is much lower than in cities like Delhi. Hence, people end up saving more in such areas.
What is your opinion about a good business model? It is imperative to have an efficient sales and service system. A good service network will ensure that old customers return to us and thus have a long-term relationship. They will not mind paying a little more for the product, if they are assured of a good service for their purchase as and when required.
It is important to consider the brand name of the company before getting into any sort of business association. That will ensure quality and good service. Price comes later as the current buoyant market is not wary of investing, if it is assured of good quality and long-term business prospects. Earlier, price was the only consideration, but with passage of time, the market has evolved.
How do you deal with a tough situation? Situations such as delays in delivery require you to stay calm and deal with those wisely. It is important not to panic and talk it out with the customer rather than escaping from the problem. As long as you are true to your customers and yourself, operational problems will be bare minimum.
What has been the motivational factor in your life? My father has been the biggest motivation in my life. Being a self-made man, he has been the reason for the success of the company from a small 500-sq ft unit to the multiple plants that we have today.
Can you tell us about your growth plans?
What is your message to emerging entrepreneurs?
We are in talks with a company from China to set up another plant for co-rotating twin screw extruders, which caters to masterbatches and engineering plastics for making alloys such as ABS, nylon glass filling, polypropylene and talc filling. Many companies are using kneaders for masterbatches but it is a technology meant for rubber; hence we
The most crucial consideration before starting any business is to study the market and go in for the right product with the right considerations. A business model may be viable in some places but might not be profitable else where; hence it is important to act diligently before entering any business. Email: anwesh.koley@network18publishing.com
January 2013 | Modern Plastics & Polymers
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SPECIAL FOCUS
Extrusion Extrusion industry: Striving towards zero-error processing ................................................................................................... 46
Extrusion machinery: Tapping new technologies for enhanced productivity ............................................................................ 48
Interface: Arun Pundir, Director, Aerodry Plastics Automation Pvt Ltd .............................................. 56 Roundtable: How crucial is the quality of downstream equipment and operator’s role in the extrusion process? ... 48
February January 2012 2013 | Modern Plastics & Polymers
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SPECIAL FOCUS: Extrusion industr y
STRIVING Courtesy: Meltech Engineering Ltd
TOWARDS ZERO-ERROR PROCESSING
With plastics extrusion industry rapidly evolving in India, manufacturers are gearing up to cater to the needs of customers efficiently. To this end, they are turning to state-of-the-art automation solutions. Avani Jain provides insights on how automation is enabling companies in the segment to achieve higher precision in extrusion process.
T
he demand for plastics processing machinery in India as well as the global market is witnessing a rise, which in turn is expected to propel the demand for extruded products. Moreover, the sales of extrusion machines in the country accounts for about 35-40 per cent. The key drivers contributing to the growth of this sector include new innovations and technologies coupled with a boom in the plastics packaging sector, which offer immense potential to the plastic extrusion machinery market. Mrunal Ramanuj, Director, Ocean Extrusions, says, “The current demand for plastics extrusion machinery is good, especially in the plastic packaging segment. This is driving growth in the extrusion machinery segment. Further, due to the quality products offered and reasonable prices, the demand for Indian machines is growing both within and outside the country.” 46
Extrusion is a process where solid plastic (also called resin), usually in the form of beads or pellets, is continuously fed to a heated chamber and carried along by a feedscrew within. The feedscrew is driven via drive/motor, and tight speed & torque control is critical to product quality. As it is conveyed, it is compressed, melted and forced out of the chamber at a steady rate through a die. The immediate cooling of the melt results in resolidification of that plastic into a continually drawn piece, the cross-section of which matches the die pattern. This die has been engineered and machined to ensure that the melt flows in a precise desired shape. Examples of extruder products are blown film, pipe, coated paper, plastic filaments for brush bristles, carpet fibres, vinyl siding, etc. There is almost always downstream processing equipment that is fed by the extruder. Depending on the end-product, the extrusion may be blown
Modern Plastics & Polymers | January 2013
into film, wound, spun, folded, and rolled, plus a number of other possibilities.
Advantage automation Tapping on the trends, various new developments are surfacing in the extrusion machinery segment. Sunil Jain, President, Rajoo Engineers Ltd, states, “The recent trends in the segment include increasing automation levels to reduce energy consumption, enhancing economies of scale using same machines to use a wide range of polymers, and reducing film/sheet thickness for source reduction.” He further adds, “Every company in the extrusion machinery segment is working towards developing machines that reduce wastage of basic raw materials, and adopting new technologies for recycling and reclamation. Further, the companies are also striving to employ automation solutions for increasing productivity and better results.”
Extrusion industr y
Technological advancements Over the years, the output levels per machine have gone up. Half a decade back, the film extrusion segment would produce 150-200 kg/hr, while today the production amounts to not less than 500 kg/hr. This is achieved by having high-capacity extruders. These extruders require substantially higher investments, but there are some manufacturers whose operations justify such heavy investments. For high output levels, a certain level of automation is required; and this is being used extensively in extrusion technology. Today, people look for extrusion machinery that can handle a wide range of polymers. The extruders should be designed such that a variety of polymers, with their varied characteristics can be handled. The use of such machines can reduce costs and energy consumption. Moreover, manufacturers have moved on from mono-layered machines to fivelayered machines. Ramanuj says, “Technology has undergone enormous changes in recent times. Products remain the same, but manufacturing processes have changed to a large extent. In terms of power consumption, today’s machines consume 50 per cent less power, require reduced maintenance cost, and acquire less space, which is the major concern today.” Some of the major automation trends for increasing operational efficiency and precision in all the sectors of plastics processing machinery segment including extrusion are usage of Supervisory Control and Data Acquisition (SCADA) system, Programmable Logic Controller (PLC), and the latest is PC-based control systems.
Role of automation equipment Use of automation solutions helps in increasing the productivity of the endproduct. This fact remains the same for extrusion machinery segment as well. These days, machines with PC- based controls are equipped with user-friendly HMI, which is easily accessible for process parameters. It provides excellent troubleshooting guidelines, along with the
help and alarm menu pages. It has features such as functionally-oriented screen layouts; process parameter monitoring in real-time and feeding value on absolute basis; simple & pictorial diagrams to enable operator understanding; auto temperature and temperature profile selection for homogenous melt from the first shot; extruder over-run for uninterrupted auto cycle; auto heating start, shut down and standby to save time and energy during operation. Moreover, some other features include intrusion insert moulding, gasassisted interface, core pulling, etc for multitasking utilisation; auto purging for smooth shutdown; mould cooling, mould gate option, sprue break, nozzle shut off valve, cold slug remove, etc for various applications, and smart input/output for uninterrupted production. Thus, these days, customers want highly automatic and synchronised systems for improving their product quality, ensuring energy efficiency, and reducing overall costs. Although priced high, automatic machines are demanded by every customer in the present times as they produce excellent results.
Every company in the extrusion machinery segment is working towards developing machines that reduce wastage of basic raw materials, and employing automation solutions for increasing productivity and better results. Sunil Jain President, Rajoo Engineers Ltd
Looking ahead The Indian plastics processing machinery industry is incessantly setting up new highs year-on-year, thanks to the increased ability of Indian machinery suppliers to accommodate better technologies available in the world in their machines. Over the years, the extrusion machinery segment has seen some major innovations in terms of automation solutions in the recent past, which can have a long-term impact on the functioning of the machines. With quality improvement being the main driving force, the new-age extrusion machinery offers a comprehensive choice of technologies and application techniques. Thus, the plastics processing industry including the extrusion machinery industry is in the midst of a transformation as far as machine construction and system engineering are concerned, thereby leading to the development of versatile and innovative control technology. Email: avani.jain@network18publishing.com
Technology has undergone enormous changes in recent times. Products remain the same, but manufacturing processes have changed to a large extent. Today’s machines require less maintenance and power costs. Mrunal Ramanuj Director, Ocean Extrusions
January 2013 | Modern Plastics & Polymers
47
SPECIAL FOCUS: Extrusion machiner y
TAPPING NEW TECHNOLOGIES FOR ENHANCED PRODUCTIVITY The extrusion machinery market is growing at a fast pace in India. In order to boost production and reduce waste, the right combination of materials, temperature and controls is necessary in extrusion process. New technologies and innovations have further helped in this regard. Avani Jain highlights the efforts taken by machinery manufacturers towards reducing waste and enhancing production during extrusion process.
T
hese days, customers frequently look for specialised component/s that can interface with an application or product. This entails cut-to-length sizes, co-extrusion and other special requirements, all of which need to be handled differently. Thus, it is important to have state-of-the-art downstream equipment, which can enhance production and reduce waste. This has provided a boost to the extrusion machinery segment in the country. C N Doshi, Chairman, Rajoo Engineers Ltd, states, “The extrusion machinery segment is witnessing growth of about 15 per cent annually. Moreover, with the growth of retail market in the country and latest packaging developments in packaging areas such as food, pharmaceuticals, etc, the demand for extrusion machinery will only increase in the future. Further, the rise in number of infrastructure projects will also provide a boost to the extrusion machinery market.” 48
Courtesy: Davis-Standard, LLC
He adds, “The extrusion machinery segment has witnessed major technological changes over the years, and the Indian machines are competent and compliant to European and American standards. Several changes have been made to the screw and die design for ensuring overall efficiency. Further, the machine performance has also improved resulting in more output.”
Improving efficiency through right extruder Improving efficiency is a priority for extrusion companies and is one of the major development objectives for machine manufacturers. For that, the first step is to get the extruder right. If the extruder runs at the optimum conditions, the need for downstream cooling and calibration will be minimised. In order to achieve this, deciding on the appropriate screw design right at the design stage will prove beneficial. Thus, the companies need to increasingly adopt strategies to ensure
Modern Plastics & Polymers | January 2013
a good screw design technology which leads to minimum wastage of energy. High-technology extruder screw/barrel units and extrusion dies are key factors in this regard. Maximum melt throughput with good melt quality plus the ability to process a broad range of raw materials with the same screw are the major advantages when using barrier/mixing screws in singlescrew extruders. The combination of grooved barrel conveying, barrier melting mechanism and multiple-zone mixing can substantially enhance the performance of single-screw extruders. Furthermore, improvements in throughput rate and melt temperature control are evident for a broad range of resins. Optimising extruder speed maximises heat from mechanical work and minimises the amount of electrical energy needed by the extruder. This is because, energy use increases with melt temperature. It is important, therefore, to run at the lowest possible melt temperature. Low melt
Extrusion machiner y
Present labour cost and shortage of manpower have compelled machinery manufacturers to develop high output machine. Thus, automation has become an obvious need. Moreover, maximum possible process control system is also developed. Tushar Parikh Director, Neoplast Engineering Pvt Ltd and Vice Chairman, Indian Plastics Institute-Ahmedabad Chapter
The overall energy and raw material consumption of machines is reduced drastically when compared to machines used in the past. The machine performance has improved and will continue to do so in future as well. C N Doshi Chairman, Rajoo Engineers Ltd 50
temperatures will also reduce the need for cooling. Thus, accurate temperature control is needed for good extrusion, as excess temperature is waste of energy. It is also important to minimise barrel cooling to save energy and avoid resin degradation.
Appropriate extruder screw for reducing waste Extruder screw constitutes the heart of the extruder. The screw is important because conveying, heating, melting, and mixing of plastics are mostly determined by it. In addition, the stability of the process and the quality of the extruded product are dependent on the design of the screw to a large extent. In order to boost production and reduce wastage, the extrusion screws have undergone tremendous changes over the past decade. The latest technology in screw and barrels is introduction of a bimetal. Bimetallic construction provides a protective wear surface fused to the highstrength backing material. The design delivers efficient energy transfer between the bore and the backing material. This feature allows for rapid detection of process condition changes, quick response to heat and cool commands, precise control and uniformity of barrel zone temperatures. The engineered ID lining improves component compatibility between the screw and barrel wear surfaces; minimises wear gap; and prolongs productive life. The barrier type screw designs are the most widely used in the extrusion industry that help in achieving efficiency. The advantages derived from properly designed barrier screws are improved melt quality and lower melt temperature. Barrier screws, due to their mechanism of melting, produce high internal pressures through the barrier section helping to increase the melting of the material. A general purpose screw does not produce as high internal pressures at the end of the transition section as done by barrier screws. Primarily, barrier screws are designed to increase the throughput in single-screw extruders and improve the melt quality. Twin screws also help in
Modern Plastics & Polymers | January 2013
process optimisation. They are known for their ability to offer optimisation, efficiency and flexibility in the processing tasks such as mixing, compounding or reacting polymeric materials. Thus, machine designs have undergone drastic changes over the years in order to ensure maximum efficiency. Every manufacturer involved in extrusion machinery manufacturing is looking at strategies to produce maximum at a lesser cost. Further, with each passing day, the companies are developing new technologies, which can minimise mechanical losses as well. Tushar Parikh, Director, Neoplast Engineering Pvt Ltd, and Vice Chairman, Indian Plastics Institute-Ahmedabad Chapter, says, “Present labour cost and shortage of manpower have compelled machine manufacturers to develop high output machine. Thus, automation has become an obvious need. Moreover, maximum possible process control system is also developed. These factors have reduced the energy and overall costs. Keeping this in mind, we have also developed high output machines. This is our initiative towards increasing productivity and reducing waste.”
Gauging the future With the concerns about increasing productivity and reducing wastage during extrusion rising worldwide, extrusion machinery manufacturers need to adopt various new technologies in future. They will have to increasingly adopt strategies to ensure highly energy-efficient extruders, appropriate screw designs etc to enhance production. Doshi concludes, “The extrusion machinery segment has seen changes in terms of increased automation and energy-efficiency measures. The overall energy and raw material consumption of present day machines is reduced drastically when compared to machines that were used few years back. Also, the overall machine performance has improved and will continue to do so in future as well. ” Email: avani.jain@network18publishing.com
MPP Jan_2013 Ad Name: SCJ Tab-4, Pg No. 51 MPP Jan_2013 Ad Name: SCJ Tab-4, Pg No. 51
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SPECIAL FOCUS: Inter face - Arun Pundir
“Operational flexibility in extrusion will ensure increased productivity and less wastage” …avers Arun Pundir, Director, Aerodry Plastics Automation Pvt Ltd. In conversation with Anwesh Koley, he highlights the numerous advantages of automation solutions that have revolutionised the plastics processing industry and ensured high-quality output along with reduced downtime. Tell us about the current scenario of the equipment industry for plastics extrusion in India. With the plastics industry witnessing a significant growth momentum, companies are now focussing on improving their productivity and product quality, besides reducing manufacturing costs. As a way to optimise production, companies are now increasingly looking at the option of integrating automation through auxiliary equipment. Due to rise in quality standards, thanks to the entry of multinationals in various segments of the plastics processing industry, more processors are realising the importance of auxiliary equipment in manufacturing. As man-made errors are now being taken care of, to a large extent, the industry stands to gain a lot with the use of process automation through use of quality equipment. This not only will prevent wastage of expensive raw materials but also ensure higher productivity with less manpower. With fewer rejections and higher productivity, process automation in the extrusion process through the use of auxiliary equipment provides assured profits, and more importantly, enhances one’s brand image as well as trust of consumers.
What are the latest technologies that you use in this sector? Latest technologies that are finding extensive use in the sector are automatic raw material conveying, automatic dosing and mixing, raw material drawing, mould sweat protection, temperature control through thermoregulation and process water chiller, post-processing automation, ie, robotic arms, conveyors and stacking systems. Automation has tremendous scope right from the point of polymer raw material input up to the delivery of finished goods. The plastics processing 56
purpose of automation has been shifted from just increasing productivity and reducing costs to broader issues such as increasing safety, quality, flexibility in manufacturing processes and less downtime (material change, colour change and mould change) etc. Further, the use of advanced technology such as wireless network and good communication systems are applied to solve complicated problems in consultation with the experts even in the remotest area to save downtime.
What are the challenges faced by this sector? sector broadly comprises extrusion, injection moulding, blow moulding and recycling. As a part of the overall operations, automation and advanced technology help in reducing errors and improving the quality of products. The major benefit of automation is prevention of man-made errors, as these can lead to huge losses in terms of materials, unnecessary expenses, rejection of finished goods, and furnishing of brand image.
How do you ensure energy efficiency in manufacturing? The plastics industry has been at the forefront in exploring ways to reduce energy consumption, excess use of labour & raw materials, and thereby, cut down costs. Extrusion as a process has now evolved into a highly specialised sector. To cater to this demand, the ancillary or auxiliary equipment manufacturers have been focussing on the aspects of automation, energy and material usage monitoring among other technological advancements in the area of such equipment that have been pivotal in supporting the growth of the plastics industry. Moreover, the
Modern Plastics & Polymers | January 2013
Plastics processing, being a conversion process from raw material to end-product, a wrong input can lead to inappropriate output, with a limited scope of expensive correction in terms of forced recycling. In the extrusion sector, the most important areas for automation include raw material feed, which is controlled with throughput of the end-product manufactured. For example, in a multi-layer plant, various recipes handled in respective extruders require consistency in blend control of the raw material feed in order to get the barrier properties required for packaging. With the help of automated conveying, blending, gravimetric loss-in-weight extrusion process control system, one can ensure production quality with consistency. Creating awareness among the key industry segments is also a big challenge as many of the consumers still believe in the myth that process automation is the luxury of large organisations. The cost comparisons are made with labour cost saving whereas the fact is that process automation is the way forward towards quality and productivity enhancement, with better management control over key processing inputs. Email: anwesh.koley@network18publishing.com
SPECIAL FOCUS: Roundtable
How
crucial is the quality of
downstream equipment and operator’s role in the extrusion process? The plastics extrusion industry is witnessing fast-paced rise in customer demand. The technology is evolving, and advanced equipment, often imported, is being used by plastics processors to achieve high output and save costs. Anwesh Koley gauges the opinion of industry players regarding the importance of using the right equipment in the extrusion process. Varun Kapoor Director, Sarvasv Machinery & Equipments Pvt Ltd
Operational efficiency in the area of plastics processing revolves around the productivity of the system as a whole, and aspects such as machine availability, speed, precision and reproducibility. For extrusion, the latest additive feeders operate on the gravimetric dosing principle where material flow is continuously monitored and controlled on a loss-in-weight basis. This is said to increase dosing accuracy and consistency, thanks to the disk-based metering technology that releases a precise volume of additives. Further precision is derived from shears at the dosing disk that cut granules to ensure that the dosing chambers are consistently filled. A smart calibration feature on the feeder means no component weighing procedures need to be undertaken during material changes. Instead, the additives are dosed in a synchronised manner according to the plasticating time of the moulding machine or the screw speed of the extruder.
Madan Laha Managing Director, Mechtech Designers & Engineers Pvt Ltd
The extrusion industry in India has been shaping up well. There is demand for extrusion sheathing lines for the cable industry with better rural connectivity and electrification programmes. Improving efficiency is a priority for extrusion companies and is one of the major development objectives for machine manufacturers. High technology extruder screw/ barrel units and extrusion dies are key factors in this respect. Manufacturers of auxiliary equipment are responding to plastics processors’ demands for upstream and downstream machinery that can help them reduce costs and stay competitive in the global marketplace. Loaders and blenders provide more accuracy and efficiency for reducing waste and improving quality of parts. High-performance dryers use less energy, resulting in cost savings. Increased efficiencies are being seen across the whole range of auxiliaries, contributing to profitability in plastics processing. Energy savers for granulators are the latest development the industry has seen.
Ravish Shah Manager, Akshat Enterprises
Plastics processing equipment has an important role to play towards ensuring a smooth extrusion process. Along with reduced energy consumption, an increase in productivity is the result of enhanced machine efficiency. When developing new products, the goals are to avoid downtime and reduce reject rates. A novel cooling and filter concept for the hydraulic oil of extrusion blow moulding machines is geared towards those objectives. With this system, there is another hydraulic circuit that is operated by a small, energy-efficient rotary vane pump in the low-pressure circuit, which is designed to exclusively supply the oil filter and oil cooler. This additional hydraulic circuit operates independently from the other main pressure circuits, which facilitates the use of a micro-oil filter. When it comes to volume production, the issue of efficiency plays a central role. However, efficiency is not dependent on the energy consumption aspect of machines alone.
Editorial take: Email: anwesh.koley@network18publishing.com Precision and accuracy are the most important characteristics, which ancillary equipment must have in order to ascertain accurate processing. Hence, it is important to choose the right equipment for plastics processing to ensure high-quality output and energy efficiency.
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Modern Plastics & Polymers | January 2013
FACILIT Y VISIT: Shini Plastics Technologies India Pvt Ltd
Equipping manufacturers with
cost-effective ancillary solutions
As the plastics industry diversifies products at the turn of every quarter, the need for auxiliary equipment is scaling new heights in the country. Constant innovation in the ancillary department is enabling plastics processors to avail of cost-effective solutions. Offering customers effective auxiliary equipment in the Indian sub-continent is Shini Plastics Technologies India Pvt Ltd. Sweta M Nair delves deeper to understand the company’s manufacturing philosophy and dexterous future plans.
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olding a place of importance in the production of engineering goods, Maharashtra presents a diversified range of industrial machinery. With the concentration of the industrial belt stretching from Mumbai to Pune, the plastics machinery segment is growing by leaps and bounds. In terms of machinery, exporters are forecasting a 22 per cent figure for FY14, which certainly presents a promising picture for the auxiliary equipment. As demand for these machines surges, the need for various types of auxiliary equipment will be felt across all verticals of the plastics industry in India. Tapping this immediate need, Shini Plastics Technologies India Pvt Ltd has commenced on a journey of manufacturing cost-effective and efficient ancillary machines. 60
Headquartered in Taipei, Taiwan, the Shini Group globally has four manufacturing facilities and one R&D facility. In 2009, the company set up its pilot plant near Mumbai, India. Prior to that, the company’s exclusive distributors, Omkar Sales Pvt Ltd, ensured that the emergence of the Shini brand in the auxiliary segment had the support of a native manufacturing base as well.
Pilot project “This is Shini’s first production base outside Taiwan,” notes J N Bhat, Managing Director, Shini Plastics Technologies India Pvt Ltd. “Having started in early 2000 as the exclusive distributor of Shini, we were confident about the impending success of the brand if it were to have a manufacturing plant in the country. The corporate team understood that the brand
Modern Plastics & Polymers | January 2013
could grow further, provided demands were backed by better sales and services. Soon enough, we set up our first factory in Vasai, Maharashtra, as the western region of the country, with its plastics industry concentration, seemed most ideal to us. Shini India is capable of producing a series of dehumidifying, drying, feeding, conveying, heating, cooling, mixing as well as dosing equipment,” he adds. Located in Thane district in an industrial area, the pilot factory occupies 2,535 sq m. In terms of the layout of the factory, Jack Tsai, Factory Manager, Shini Plastics Technologies India Pvt Ltd, says, “The ground and first floor consist of the shop floor, where further divisions are made based on assembly and testing. The third floor houses the warehouse, where each finished and tested machine is packaged in a wooden box before being
Shini Plastics Technologies India Pvt Ltd
shipped to its global recipient. With regard to machinery set-up, for sheet metal we have presses, cutting facility and welding. In this facility, we also have a painting and powder coating room.” With an initial investment of $ 1million, the plant’s current estimation touches about $ 4 million. The number of employees too has increased from 30 in 2009 to more than 80 in the current year. He further adds, “In 2009, globally we had only six major series; today that number has escalated to eight. Shini’s product portfolio increases every year, and in the future, we will add another series as well. This facility being pilot in nature, 40 per cent of the production happens in-house. Moreover, with a manufacturing base in India, we are able to cater to neighbouring countries such as Nepal and Bangladesh too.”
Catering to niche demand Shini offers the entire gamut of ancillary equipment under one roof - from drying to conveying and automation to hot runner systems. “At the Indian plant, we mainly manufacture series of products that are highly in demand. To suit requirements of our Indian customers, we are indigenising products by taking into consideration quality of available power, working pattern of Indian workmen, and specific demands. Moreover, India is not a volume player as yet, so processors are still dealing with limited volume,” avers Bhat. He further says, “We at Shini offer flexibility in terms of auxiliary equipment as customers do not prefer buying different equipment for different applications. With the first plant in place, we are simultaneously expanding our sales and support team as well by gaining momentum in our regional offices that are situated in Delhi, Ahmedabad, Bengaluru, Chennai, Pune and Indore.” With an ISO 9000:2008 and a CE Certificate of European Union, the company employs environment-conscious methods to make sure its undertakings are sustainable. At a global scale, Shini has replaced Freon R-22 with other environment-friendly gases in its chillers. Moreover, through
constant R&D, the company is engaged in a perennial pursuit of making its machines more energy efficient.
New beginnings In order to be in a better position to cater to rise in demand for auxiliary equipment in the next five to ten years, Shini has decided to set up a new plant in Maharashtra Industrial Development Corporation (MIDC), Pune. “This is a four acre plot, where the project will be completed in three phases. Operation from this pilot plant will be shifted to the new upcoming plant where our in-house manufacturing will further increase. The machinery set-up in Chakan will consist of CNC punching, shearing, hydraulic pressing, laser cutting, CNC turning, milling and automated powder coating systems for precise machining. Moreover, all the heaters that go into our machines will be manufactured in the new factory. All in all, we will have a mix of around 70 to 80 big and small machines,” reveals Bhat. The new plant at the end of phase one will touch an investment figure of ` 35 crore, which will rise to ` 75 crore at the conclusion of phase three. According to officials, the number of employees too will increase to about 400. In accordance with such activities, Bhat also expressed the possibility of setting up an Application Centre in India. “Since we aim at offering cost-effective and simple solutions, this type of centre will evaluate and study specific customer requirements and perhaps integrate their solutions in different products,” opines Bhat. With automation revolutionising the plastics industry, Shini is bullish on the increase in the use of robotics. Though the current plant does not produce robots,
Assembly line of different auxiliaries for testing
This is a four acre plot, where the project will be completed in three phases. Operation from this pilot plant will be shifted to the new upcoming plant where our in-house manufacturing will further increase. J N Bhat Managing Director
the new plant will be capable of creating the latest, which will be at par with the global portfolio. Speaking about the future of Shini in India, Bhat adds, “With developments happening at the company level, I believe our aspirations of becoming the world leader in the auxiliary equipment segment might be achieved sooner than we anticipate.” Email: sweta.nair@network18publishing.com
Manufacturing process of volumetric dosers
Manufactured auto-loaders
January 2013 | Modern Plastics & Polymers
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INSIGHT & OUTLOOK
Rubber Applications of synthetic rubber: Extending its elastic prowess across segments .............................................................................. 64
Synthetic rubber in tyres: On a roll! ..........................................................................................................................................66
Interface: Dr Joerg Strassburger, Managing Director, LANXESS India ..................................68 Thermoset injection moulding: Knowing the nuances Y R Anand, Partner, Unimark ........................................................................................................ 76
Nylon: Reinforcing potential to gain a strong foothold Mandar Amrute, Market Development Manager; Gaurav Kulkarni, Technical Executive, Arkema India ..................................................................... 78
Lean thinking: Alignment of people with process and purpose with prosperity M Hariharan, Director, Savoir Faire Management Consultancy Pvt Ltd ........................................ 82
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INSIGHT & OUTLOOK: Applications of synthetic rubber
Extending its elastic prowess across segments From primarily being used in the automotive industry, to extending its application in the construction, seals, wire & cable and medical field, synthetic rubber has come a long way. A brief look at understanding various applications of synthetic rubber, perhaps will enable manufacturers to determine its unexplored potential. Sweta M Nair starts out on a voyage to grasp its significance and applicability in various industry segments.
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n artificial elastomer which has changed the course of modern life; synthetic rubber, a polymer is a material that has mechanical properties which can undergo a certain degree of elastic deformation. In comparison to other materials, this material can withstand stress without being affected by it and return to its original size/shape. The birth of synthetic rubber, many believe, was triggered by the World War II. During that time, due to the limited availability of natural rubber, the production of its synthetic alternative greatly expanded to satiate the growing demand of vintage automotive.
Substantial properties Talking about the significance of synthetic rubber in contrast to natural rubber, James L McGraw, Managing Director and CEO, International Institute of Synthetic Rubber Producers (IISRP) elaborates by saying the former has been widely used since the early 1940’s. “It has properties that are superior to natural rubber like oil and chemical resistance, resistance to ultra-violet (UV ), and when combined with other ingredients, it outperforms natural rubber in high performance tyres. Synthetic rubber is used in medical applications, as seals and gaskets, coatings, roofing & engineered products. It is embedded into the fabric of our everyday life,” he avers. With initial applications of synthetic rubber in the automotive sector, it extends itself to other industry segments as well. Pertaining to each application, different types of synthetic rubbers have distinctive chemical properties. Dr Joerg Strassburger, Managing Director, LANXESS India, believes that for industrial applications, natural rubbers and synthetic rubbers will co-exist. He adds, “Synthetic rubber has 64
been proven to have excellent properties and superior performance for special purpose applications like withstanding heat, temperature, mechanical abrasion, consistency of performance, etc. Hence, it is gaining more acceptances among industries that are increasingly faced with such challenging situations.” To broaden the scope of understanding, below are some of the major families of synthetic rubber: Styrene Butadiene Rubber (SBR): With moderate abrasion resistance, this type of rubber finds the perfect application in tread in car tyres, conveyor belts, seals, shoe soles and heels. Polybutadiene Rubber (PBR): Its outstanding abrasion and crack resistance gives it excellent strength and so it finds perfect application in car tyres, conveyor belts, and crash protection pads. Nitrile Butadiene Rubber (NBR): With moderate ozone and weathering resistance, this type has high resistance to oils, grease and is used in hydrocarbons, seals, hoses for hydraulics & pneumatics, rubber gloves, elastic threads, blankets for print cylinders & rolls.
Modern Plastics & Polymers | January 2013
Styrenic Block Copolymer (SBC): Personal hygiene products, packaging, adhesives, footwear, etc. are some of the areas where this type is used. It has a soft and flexible temperament with excellent track and adhesive properties, along with improved weatherability and UltraViolet (UV ) resistance. Ethylene Propylenediene Rubber (EPDM): Conveyor belts, roll covers, floor titles, body seals in automotive engineering, etc are some of the main areas of this kind. Chloroprene Rubber (CR): Its mechanical properties consist of good ozone, weathering, chemical and aging resistance which makes it ideal for diving suits, drive belts, cable sheathings, hoses, seals, window and construction profiles. Butyl Rubber (IIR): Stands for Isobutylene Isoprene Rubber. Mainly used for inner piles for tubeless tyres, tunnel insulation and hot water hoses; this type has a good resistance to acids and high buffering capacity. Polyisoprene (IR): Footwear, motor mountings, baby bottle nipples, extruded hoses, etc use this kind as it has a light
Applications of synthetic rubber
tensile strength and is largely comparable with natural rubber. Polysiloxane Silicone Rubber (SI): This kind’s high temperature, chemical and UV resistance makes it suitable for seals, wire & cable, medical, automotive, adhesives, etc.
International and domestic perspective In the global perspective, in the last one decade, the application of synthetic rubber increased in various segments. “One of the most significant advances in synthetic rubber applications has been in the production of high performance tyres. The ability of these tyres to provide increased fuel economy while also enhancing safety has been one of the most important technological advances we have seen in the automotive sector. Other types of synthetic rubber have wide applications like SBS as a asphalt modifier to improve road-surfacing. Other block copolymers are being used in consumer products like ‘soft touch’ goods,” elaborates McGraw. In India the demand for synthetic rubber has significantly increased. According to McGraw, the current synthetic rubber market is about 420,000 tonne and is expected to grow about 8 per cent every year over the next 4 to 5 years. In the light of this, many companies are expanding to satiate impending demand. For instance, Indian Synthetic Rubber Ltd is building a plant in Panipat, that will have the capacity to produce 120,000 metric tonne of emulsion SBR annually when it goes on line this year. Additionally, SIBUR, Russia and Eastern Europe’s largest petrochemical company, and Reliance Industries Ltd (RIL), India’s largest private company, have formed a joint venture named Reliance Sibur Elastomers Private Ltd to produce 100,000 tonne of IIR per year in Jamnagar. The JV will cater to the demand for synthetic rubber from the Indian automotive industry of over 75,000 tonne per year, which is currently satisfied by imports.
Improved temperament When referring to the latest chemical
properties with regard to synthetic rubbers, the use of neodymium (Nd) as a catalyst in the production of BR has been one of the most significant advances in recent years. “BR made with this catalyst system is being used to produce low rolling resistance tyres that have improved durability, wear resistant, energy savings and increased safety performance”, explains McGraw. Owing to its improved chemical properties, application of synthetic rubber has also augmented significantly across verticals. Attributing this rising demand to the tyre and non-tyre industries, Dr Strassburger says, “An interesting aspect of cars is that they are getting smaller and more compact. This is placing a high demand on the under hood performance of a car where the fuel tubes, engine gaskets, timing belts, etc should be able to withstand high temperatures. Therban® is capable of meeting this demand. Similarly, EPDM rubber, Keltan® offers high weather and ozone resistance and is suitable for use in weather strip profiles, wiper blades, coolant hoses, etc. At a company level, we are also investing in renewable sources of raw materials to further strengthen our commitment towards sustainable high-performance rubbers. Technical rubber made from organic ethylene (eg bio-based LANXESS rubber product Keltan®Eco) is mostly used for door seals in the automotive industry, but also is a key component in plastic modification and in the additivation of mineral materials. The rubber Keltan®Eco contains 70 per cent ethylene from sugar cane. It meets the same quality standards as petroleum-based alternatives. Application possibilities include sealing parts in cars, cables etc. Its properties include very low density, good resistance to heat and good electrical insulation.” Thus, with constant innovations, many new industry segments are turning to synthetic rubber to substitute existing materials. However, its sole application will depend on key aspects such as geography, forecasting volumes and revenues and analysing trends in each of the submarkets. Email: sweta.nair@network18publishing.com
Synthetic rubber has been proven to have excellent properties and superior performance for special purpose applications like withstanding heat, temperature, mechanical abrasion, consistency of performance etc. Dr Joerg Strassburger Managing Director, LANXESS India
One of the most significant advances in synthetic rubber applications has been in the production of high performance tyres. The ability of these tyres to provide increased fuel economy while also enhancing safety has been one of the most important technological advances we have seen in the automotive sector. James L McGraw Managing Director and CEO, IISRP
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INSIGHT & OUTLOOK: Synthetic rubber in tyres
Due to the unpredictable market conditions associated with natural rubber, tyre manufacturers are starting to use more of synthetic rubber. This preference is backed by plausible reasons such as that of cost, availability and product features. Sweta M Nair gathers some noticeable movements that indicate towards synthetic rubber’s growing influence in the tyre segment.
A
ROLL!
Overpowering preference SR has become an indispensible material for the automotive industry, especially in the making of passenger-car tyres. However, one cannot completely rule out the essential composition of natural rubber, which is required to manufacture a tyre. In this segment, the popular industry sentiment hovers above increasing the percentage of SR since it brings to the table a host of advantages. Achieving enhanced vehicle stability and reduction in fuel consumption are some of properties that can be attributed to this material. As this sector is raw-material intensive, tyre manufacturers are opting to use more SR so as to produce a costefficient end product. With SR accounting for about 25 per cent of a modern tyre’s weight, it assumes a key role in improving aesthetics and experience in passenger-cars. Rajiv Budhraja, Director General, Automotive Tyre Manufacturers’ Association (ATMA), notes, “Owing to the material’s better wear resistance, anti cracking and ageing properties, it is better suited for the manufacture of passenger-car tyres.” 66
ON A
passenger-car t y re ’s composition influences stability, fuel consumption and life-span. To suit endemic Indian conditions, manufacturers have extensively resorted to advanced technology so as to create some of the most appropriate tyres. To a certain extent, this has become possible due to globalisation which facilitates the exchange of expertise and knowledge. The subsequent consequence of this has given a much needed impetus to the use of Synthetic Rubber (SR) in passenger-car tyres.
Courtesy: LANXESS
In terms of improving driving comfort, the material contributes considerably in reducing sound and limiting vibrations.
Efficient compositions For passenger-car tyres, some of the main synthetic polymers used are Styrene Butadiene Rubber (SBR), Butadiene Rubber (BR) and Polybutadiene Rubber (PBR). Budhraja further explains, “Synthetic rubber due to its comparatively lower rolling resistance (RR) properties helps in fuel savings in tyres. Two major synthetic rubbers, ie SBR and PBR are used in manufacture of passenger-car tyres. Butyl Rubber (IIR) is used in the manufacture of tubes and its variants - Halo or Chloro Butyl are used in the inner liner (in place of tube) and in the manufacture of tubeless passenger-car tyres.”
Modern Plastics & Polymers | January 2013
According to published market reports, SBR accounts for nearly 50 per cent of the world SR consumption. Considered to be the backbone of the SR industry, about 75 per cent of SBR is used up by the tyre sector itself with maximum utilisation in passenger-car tyres. The quality that makes this variety a favourite is its oil resistance; this especially helps when tyres come in contact with road surfaces with huge traces of oil. Highly resistant to degradation caused by almost any oil, SBR however has poor resistance to mineral oil. Another aspect that works in favour of SBR, is its high resistance to water, which is crucial for performance during Indian monsoons. While referring to the general aspect of SR, Budhraja confirms by saying, “Synthetic rubber has better properties for wet grip and also
Synthetic rubber in tyres
Two major synthetic rubbers, ie SBR and PBR are used in manufacture of passengercar tyres. Butyl Rubber (IIR) is used in the manufacture of tubes and its variants - Halo or Chloro Butyl are used in the inner liner (in place of tube) and in the manufacture of tubeless passenger-car tyres. Rajiv Budhraja Director General, ATMA
offers improved handling during wintery months.� In terms of handling wear and tear, SBR has high resistance to abrasion which again makes it a perfect candidate for passenger-car tyres. In comparison with other varieties that have the tendency of oxygen binding with other molecules, this one stands out due to its efficient resistance to oxidation. Furthermore, SBR can retain its shape and other properties in a range of temperatures.
New generation If technology and cost priorities maintain the existent pace then it is only a matter of time till its manufacturers find ways of increasing the percentage of SR. At present, the large chunk of demand is coming from emerging economies which is compelling players to increase production of this commodity. Simultaneously, if the prices of NR keep rising, the gap between demand and supply will widen, then inevitably production & consumption of SR will get a boost. Another aspect which could give this commodity another shot at fame is the cutting-edge features that being added to the end-product. Talking about the new generation car tyres, Budhraja adds, “In the passenger segment, run flat tyres [which can cover a certain distance at a specified speed in the event of a flat tyre (puncture)] is gaining greater acceptance in higher end cars for the assurance that it provides to a driver. Likewise, another major development which is happening is towards non pneumatic tyres (having no air) which offer complete safety and assurance of not having to suffer because of sudden loss of air and the associated risk of mishandling. However, the latter development is still in advanced stages of research and product development Hopefully, it will gain commercial acceptance in the near future�. Email: sweta.nair@network18publishing.com
January 2013 | Modern Plastics & Polymers
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INSIGHT & OUTLOOK: Inter face - Dr Joerg Strassburger
“Demands on quality and performance will increase” What are the opportunities and challenges faced by the synthetic rubber industry?
…predicts Dr Joerg Strassburger, Managing Director, LANXESS India. In an interaction with Sweta M Nair, he discusses innovations in the synthetic rubber industry.
With the rise in mobility and urbanisation, several related end user industries are poised to grow. Many of the global OEMs in the tyre and automobile sectors are setting up manufacturing facilities in India. This brings a lot of opportunities for the rubber industry in India and also the demands on quality and performance will increase. Rubber manufacturers will have to scale up their manufacturing operations in order to meet this demand.
Which are the products that are largely used by the tyre industry? Some examples of our rubber polymers that meet such demanding performance criteria are: Polybutadiene rubber (LANXESS Buna® CB and Buna® VSL) – It offers reduced heat buildup, high abrasion resistance and improved fatigue properties. Nd-PBR offers outstanding abrasion resistance, excellent strength and high crack resistance. The tread, sidewall and the carcass of a tyre are made up of these polymers. The extremely elastic highperformance rubber Buna® reduces rolling resistance of tyres and thereby helps to reduce fuel consumption and CO2 emissions while improving safety and durability. Styrene Butadiene Rubber (SolutionSBR) - It offers excellent mechanical properties and moderate abrasion resistance. This polymer goes into the making of the tread. Both Nd-PBR and S-SBR have a major role in making ‘Green Tires’. Through optimised microstructure and filler interaction, they offer improved fuel economy. 68
Butyl rubber (IIR) – This rubber has good resistance to acids, hot water, moisture, etc and is highly impermeable to air. Inner tubes for tyres and the bladders used for manufacturing tyres are usually made up of IIR. This helps prevent under-inflation. Inner liners of a tubeless tyre and high performance inner tubes of tyres are specifically made of Halo-Butyl Rubbers (HIIR), for which LANXESS is a key provider in the market.
From a company perspective, what are the global trends taking place in the synthetic rubber market? At LANXESS, we believe that more future-oriented concepts would be needed to cope up with the rise in mobility. Higher demand for personal mobility in the emerging markets, increased awareness about environmental-friendly
Modern Plastics & Polymers | January 2013
products and the willingness to pay a price for premium products, stringent regulatory framework for reduction in CO2 emissions, saving energy, etc are all contributing to the high demand for high performance rubber products. For example, the tyre labelling regulation in EU from November 1, 2012 will lead tyre manufacturers to manufacture higher grades of tyres. This will in turn increase the demand for premium quality, high performance rubber like Nd-PBR (Buna®). Around 70 per cent of the high-performance rubber produced by LANXESS is used for the manufacture of low rolling resistance tyres. ‘Green Tires’ reduce fuel consumption by 5 to 7 per cent and end consumers will benefit in the long run from better fuel economy, translating into savings at the gas station from the end-consumer. Email: sweta.nair@network18publishing.com
MPP Jan_2013 Ad Name: Everest Tab-6, Pg No. 71 MPP Jan_2013 Ad Name: Everest Tab-6, Pg No. 71
MPP Jan_2013 Ad Name: LOHIA Tab-6, Pg No. 72
LOHIA
MPP Jan_2013 Ad Name: LOHIA Tab-6, Pg No. 72
MPP Jan_2013 Ad Name: Lohia Tab-7, Pg No. 73
Himalayan
MPP Jan_2013 Ad Name: Lohia Tab-7, Pg No. 73
MPP Jan_2013 Ad Name: TOSHIBA Tab-7, Pg No. 74
TOSHIBA
MPP Jan_2013 Ad Name: TOSHIBA Tab-7, Pg No. 74
INSIGHT & OUTLOOK: Thermoset injection moulding
Knowing THE nuances
Courtesy:
Arburg Gm
Thermoset materials, also known as heattreatable moulding compounds, are used in the areas of electrical industry, sanitary applications and household utensils. These are most frequently processed by compression or transfer moulding techniques. Injection moulding offers significant advantages. This article examines the process of thermoset injection moulding.
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Screw type feeder for DMC material Y R Anand
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hermosetting polymers, such as epoxies, phenolics, polyurethanes, melamines, urea formaldehyde, polyesters, are commonly used materials that find applications in several electrical industry parts, automotive parts, kitchenware, semiconductor component housing, etc. Thermoset materials are generally stronger than thermoplastic materials due to their three-dimensional network of bonds (cross-linking), and are also better suited to high-temperature applications. But, they are more brittle and cannot be recycled. Thermoplastic polymers (the dominant polymer) changes shape by heat and can be used repeatedly. But, thermosetting resins cure irreversibly. This means, once hardened, a thermoset resin cannot be reheated and melted back to a liquid form. It will only result is destruction of the material. The normal curing process involves application of heat as in the case of some moulding techniques, or chemical (as in the case of several grades of epoxies) or even irradiation process such as electron 76
beam process. The common methods of mass producing thermoset parts are compression moulding; transfer moulding; casting; and injection moulding. The first three processes are time-consuming and dimensional accuracy cannot be controlled to very close tolerances. Injection moulding of thermoset parts can offer several advantages such as faster cycle times; better dimensional control; no flash, resulting in less dust; no secondary operation such as deflashing and cleaning. The important factor to keep in mind is that injection moulding of thermoset materials is the exact opposite of thermoplastics processing. Moulding thermoplastic materials is an exothermic process. The heat has to be taken away from the mould to get the final form. This is the reason that the mould is always kept colder than the molten material to form the final part. Thermosetting resin moulding, on the other hand, is an endothermic process. Heat has to be applied into the mould to get the final form. To explain it in simple terms, moulding thermoplastics involves a physical process while moulding thermosets involves a chemical reaction.
Modern Plastics & Polymers | January 2013
Thermoset processing The basic nature of thermosets allows only a specific time window (or processing range) for moulding thermosets. The viscosity sinks at the beginning, and with rising temperatures, starts to increase again as the curing (or bonding) process progresses. Thus, to inject the material, the viscosity is lowered by keeping the cylinder temperature warm. Care must be taken to ensure that the cylinder temperature is not too warm to ensure adequate filling of the mould. The mould itself is kept at high temperatures to complete the cross-linking process. Thermoset plastics needs a high-wear resistant plasticising cylinder module to the abrasive effect of filling the materials. The screws are specially designed to keep the residence time in the cylinder to a minimum for avoiding degradation in the cylinder. These are also normally supplied with a special non-return valve to ensure good processing. Thermoset cylinders for injection moulding are normally heated with liquid type temperature control units. These types of control units are also used for controlling mould temperatures. The number of heating
zones is reduced compared to thermoplastic materials. It is generally one to two only. So, it is likely that two liquid-type temperature control units are required in the process for the cylinder. Most machine manufacturers use the electrical heating zones (usually used for melting the resin in the cylinder and which are now redundant) to heat the mould to full polymerising temperature. Thermoset resins generally release gases with the application of heat and during polymerisation process. An arrangement is essential to take these gases out during the process. This can be done by a process control called venting, which will allow the trapped gases to be vented out and safe processing to continue. Now, vacuum is being applied increasingly at the correct point in the sequence to take away the gases. Vacuum has the additional benefit of improving the surface finish of the part.
Mould technology The mould is electrically heated to the correct operating temperature. To avoid burr formation, the mould must be manufactured accurately, as the viscosity of the material drops sharply as soon as it comes in contact with the wall of the mould. Burns and porosity are prevented through the use of an optimised mould venting system. The use of (partial) cold runner systems makes sense, as material recycling is not possible with thermosetting resins. This is a relatively new technology and still under development in most companies. But this is well-worth implementing.
Robotic system Because the thermoset parts will be hot after the curing cycle and tend to be brittle, it is often handled by robots. The complexity of the robot removal system depends on the part and the number of cavities. It can often be used in conjunction with a sprue cutting system as thermosetting parts will always have thick sprues, unless using cold runners.
Moist polyester materials There has been a class of polyester materials called Doughy Moulding Compound (DMC) or Bulk Moulding Compound
(BMC), which find a wide range of applications in thermosetting resins. These are moist polyester materials with long fibre fillers. This is essentially a thermosetting resin and it requires some additional features in the machine. The characteristics of moist polyester materials include mechanical stability, resistance to abrasion, dimensional stability, good electrical properties, thermal resistance, chemical resistance, and colour homogeneity. So, this class of materials finds a number of applications in the electrical and automotive industries. The screw is to be designed with a special geometry for moist polyester materials and should be equipped with a flightless non-return valve to reduce the destruction of fibres. The feed opening is optimised for gentle material feed and prepared for the attachment of the optional injester stuffing device. A temperaturecontrolled cold runner immersion nozzle should be made available. As in the case of other thermosetting materials, one or two standard temperature control devices will be used for heating the cylinder. They normally use water as medium and feature an enhanced cooling performance. DMC materials require special units to stuff or injest them into the cylinder unit. This is due to the typical supply of the raw material. There are generally two types of stuffing units. One is a hydraulically-driven piston type unit, which has been the traditional solution. In this, typically the stuffing pressure during dosage and injection is manually adjustable. Even dry materials and materials with high filler content can be fed without difficulty. The action of the piston ensures the best possible pre-compression of the material. Only low amounts of residual air and gas remain in the material, which result in void-free moulded parts with a glossy surface. The other is a screw conveying system to carry the DMC material into the cylinder. This offers a more continuous feeding of the material to the cylinder. But it is more suitable for DMC supplied in a different form. Both have some advantages and disadvantages. It is always a good idea to consult the raw material suppliers about which type of unit suits their material.
Viscosity
Thermoset injection moulding
Processing range Temperature/time
General processing range of thermosets
Check points for moulding In thermoset moulding, it is important to pay attention to the cleaning of the mould surface. All thermoset materials tend to leave residue and this can cause quality issues with subsequent shots. So by using compressed air blasts or even external brush cleaning devices, cleaning of the mould surface must be ensured. Today, there are many automated brush cleaning devices, which are also available. It is also possible to build in a stripper function in the mould for demoulding of parts. Here, the central platen of the mould is advanced, and then the stripper plate enters the mould and pushes the parts out of the central platen. The parts then fall into the ejection chute of the all-rounder from where they are transported away. The use of thermosetting resins and DMC materials is gradually increasing but within a narrow range. While production of such parts using injection moulding is a niche business, it offers significant advantages over compression and transfer moulding. Hence, it is gaining new grounds in the plastics industry, albeit in a small way. Y R Anand holds a bachelor’s degree in Mechanical Engineering from University of Mysore and a master’s degree in Production Engineering from IIT Kharagpur. Since 1980, he has been a partner in UNIMARK, which provides sales and service of machines for plastics processing, tool making, micro-electronics and wire mesh welding. Email: anand@unimark.in
January 2013 | Modern Plastics & Polymers
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INSIGHT & OUTLOOK: Nylon
Reinforcing potential TO GAIN A STRONG FOOTHOLD Worldwide, the nylon market is expected to touch 6.6 million tonne by 2015. Growth in the market has been primarily driven by an increasing demand from Asia, and high usage in textiles, automotive and other segments. Nylon usage is growing due to the excellent properties offered by it coupled with cost and weight reduction. Here we look at major polyamides for monofilaments, yarns and textiles along with their applications. Mandar Amrute and Gaurav Kulkarni
N
ylon falls under a family of polymers consisting of polymeric amides that form synthetic fibre with proteinlike chemical structure. It is more popular as a fibre used in manufacture of carpets and stockings. A significant part of the global nylon production is utilised in the area of engineering polymers. Use of nylon is universal in applications that mostly undergo wear and tear such as brackets, door handles, power-tool
housings, and structural components in baby carriages or under car bonnets for fuel management systems, exterior and interior parts such as door trims, handles, lamp housing, etc. However, the growth of nylon industry is restricted by certain limitations such as the tendency of the material to absorb moisture that results in poor dimensional stability. In addition, nylon faces competition from long-glass fibre-reinforced polypropylene and other inexpensive plastics that replace nylon in some potential applications. Though nylon has problems associated with moisture absorption, it is possible to overcome this issue with usage of long chain polyamides such as 6/12, 6/10, 12 or 11. According to Global Industry Analysts, Asia-Pacific dominates the world nylon market. Factors contributing to the growth include increasing consumption of nylon in textiles, automotive, electrical, consumer goods, and industrial sectors in regions such as China, Taiwan and other Asian markets. Further, engineering nylons offer more potential for use in aircraft, engineering goods and automobiles. Europe is the second-largest producer of man-made fibre in the world, preceded only by China. Nylon fibres constitute a major share of man-made fibres market in Europe.
Nylon insights
Courtesy: Arkema
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Any synthetic plastic material is composed of polyamides of high molecular weight, and usually, but not always, manufactured as a fibre. If we go through history, it
Modern Plastics & Polymers | January 2013
is observed that nylons were developed by DuPont in the 1930s. Nylon can be made to form fibres, filaments, bristles, or sheets to be manufactured into yarn, textiles, and cordage. It can also be formed into moulded products. Nylon has high resistance to wear, heat and chemicals. Most applications are in the form of filaments, for instance in textile, fishing nets, brushes, etc. In one approach, molecules with an acid (-COOH) group on each end are reacted with molecules containing amine (-NH2) groups on each end. The resulting nylon is named on the basis of the number of carbon atoms separating the two acid groups and the two amines. These are formed into monomers of intermediate molecular weight, which are then reacted to form long polymer chains. Nylon 6 is formed by the selfcondensation of 6-aminohexanoic acid. Nylon 6/6 is made by polycondensation of hexanedioic acid (adipic acid) and 1,6-diaminohexane (hexamethylenediamine) having an average formula weight between 12000 and 15000. Nylon 6/10 is prepared by polymerising decanedioic acid and 1,6-diaminohexane. Nylon 6/12 is a copolymer of a 6C diamine and a 12C diacid. Nylons are generally synthetic thermoplastic materials known for their strength, elasticity, resistance to abrasion and chemicals, and for ease of processing through most of the melt processes such as extrusion and moulding. It is believed that around 1940, nylon was used for commercial usage of monofilament
Nylon
and multifilaments for the applications such as bristles for toothbrushes and industrial applications. Today, nylon is manufactured in the form of sheets, coatings, and moulded plastics, and used in a variety of products, including fabrics, surgical sutures, thread, insulating wire coverings, mosquito netting & screening, gears & bearings, rope, and tyre cords.
Comparison of different nylons Though all these polyamides qualify for most of the applications, Nylon 6/10 and 6/12 are excellent in terms of long-term heat resistance property (continuous use temperature: approximately Nylon 6/10 also offers advantage of bio-based material as it is made from plant origins).
Characteristics of nylon resins Nylon 6, nylon 6/6 (PA6, PA66) offer excellent mechanical properties; toughness in equilibrium moisture content; chemical and oil resistance; and friction & abrasion properties. Most grades have self-extinguishing property.
Nylon 6/10, nylon 6/12 (PA610, PA612) offer excellent flexibility and impact strength at low temperature; longterm heat resistance property (continuous use temperature: approximately 80 to 150 °C). These are low in gasoline permeability and excellent in gas barrier property. Moreover, these are less hygroscopic as compared to nylon 6 or 6/6, and have excellent folding endurance. Applications of nylon in monofilament and multifilament market include: Bristles for toothbrush, hair brush, paint brush and other industrial parts & devices Fishing nets and lines Household nets for protection; safety and mosquito nets Hosiery, filter cloths and fabrics for industrial and domestic usages Ropes, chords and tyre cords
Towards a strong future Key trends such as the growing demand
Comparison of different nylons
Property
Nylon 6
Nylon 6/6
Nylon 6/10
Nylon 6/12
Density gm/ cm^3
1.13-1.15
1.13-1.15
1.09
1.06-1.10
Crystallinity
30-50%
30-50%
30-50%
30-50%
Molecular weight
10000-30000
10000-30000
10000-30000
10000-30000
Tensile strength psi
6000-24000
14000
8500-8600
6500-8500
Tensile modulus psi
300K
230-550K
250K
220-290K
Tensile elongation % 30-100
15-80
70
150
Impact strength ft-lb/inch
0.6-2.2
0.55-1.0
1.2
1.0-1.9
Hardness
R80-102
R120
R111
M78
Optical
Translucent to opaque
Translucent to opaque
Translucent to opaque
Translucent to opaque
Melting temperature 210-220
255-265
220
195-219
Moisture absorption 1.3-1.9 (24 h) (23°C, 24 hr) D-570 8.5-1.0 (max)
1.0-2.8 (24 h) 8.5 (max)
1.4(24 h) 3.3 (max)
0.4-1.0 (24 h) 2.5-3.0 (max)
Oxidation resistance
Good
Good
Good
Good
UV resistance
Poor
Poor
Poor
Poor
Solvent resistance
Dissolved by phenol & formic acid
Dissolved by phenol & formic acid
Dissolved by phenol & formic acid
Dissolved by phenol & formic acid
Alkaline resistance
Resistant
Resistant
Resistant
Resistant
Acid resistance
Poor
Poor
Poor
Poor
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Modern Plastics & Polymers | January 2013
Courtesy: Arkema
for low-weight automobiles for ensuring better fuel economy and minimising greenhouse gases potentially pave the way for increased use of nylon in the automotive industry in future. Further, the use of nylon is gaining importance in applications beyond the traditional electronic equipment and automotive markets. It is evident that one can consider Nylon 6, 6/6 for monofilaments and multi-filaments for industrial yarns and bristles. With the addition of 6/10 and 6/12, one can even overcome the general problem of moisture absorption and low dimensional stability. Hence, usage of these nylons is expected to increase rapidly in near future. Mandar Amrute is Market Development Manager with Arkema India Branch office. Email: mandar.amrute@ arkema.com Gaurav Kulkarni is working as Technical Executive with Arkema India, and can be reached at gaurav.kulkarni@ arkema.com
Arkema is one of the leading producers of long chain high performance polyamides like Rilsan® PA11 and Rilsamid® PA12 and has more than 60 years of expertise in this field. PA 6/10 and PA 6/12 are produced at Hipro Polymers, an Arkema Group company with experience of more than 10 years and PA 6/10 is sold under brand name of Hiprolon70NN® and PA 6/12 is sold under brand name of Hiprolon90NN®.
INSIGHT & OUTLOOK: Lean thinking
Alignment process and
of people with
purpose
with
prosperity
The philosophy of lean management has served as a guiding light for many companies, enabling them to churn profits amid competition. The genesis of lean is the Toyota Way of management. Since its inception till now, lean thinking has come a long way and helped companies the world over to take the growth path. M Hariharan
P
ost-oil crisis, in early 70s, when the automobile industry in general was bleeding, one company stood firm, posting consistent profits even during the crisis. Toyota attracted the attention of competitors, academicians, consultants and investing community. The early attempts to understand the Toyota Way led the Western observers to conclude that Toyota followed a system called Just-In-Time (JIT), where they produce goods based on the pull system, ie they produce based on what the customer pulls. This attempt led to a plethora of writings and observations on JIT system as Toyota Way of Manufacturing. Quite a few Japanese words started getting into the management lexicon;
Pepople (key drivers of results)
for instance, Andon, Kaizen, muda, mura, muri, Jishu-Hozen, kanji, poka yoke, yamazumi and kanban. It became a norm for companies embarking upon operational excellence to generously use these terms.
Lean in India In the Indian context, Total Quality Management (TQM) took roots in 80s and 90s, thanks to the efforts of the Confederation of Indian Industries, and an army of Japanese lean gurus, who helped quite a few companies in India to adopt the lean way. The Government of India has taken some initiatives (for example, cluster initiative of the Lean Manufacturing Competitiveness Scheme under the Ministry of Small and Medium Enterprises), which aim at aiding Indian companies to go lean.
Process (methods, supply chain)
Purpose (customer value)
Literature on lean In early nineties, James Womack and Daniel Jones wrote a book titled The machine that changed the world, which can be termed as a reasonably wellmade attempt to demystify the Toyota philosophy of manufacturing. In fact, they observed the Toyota method as lean. This was followed by a series of articles in Harvard Business Review by them and two other books Lean Thinking and Lean Solutions released in early 2000. After late 90s and till now Liker has written a series of books on ‘The Toyota Way’, which has contributed immensely to the literature on lean.
Prosper (TBL)
Visionary leadership (Adapted from the Lean model of James Womack)
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Modern Plastics & Polymers | January 2013
Lean thinking
Lean thinking is aligning the people and process to the purpose (customer value) so that the provider prospers. Going lean is not getting into cost reduction but to focus on getting more and more with less and less. According to James Womack, lean organisation searches for a perfect process that is valuable (value creation for the customer), capable (minimise process variability), available (reliable processes), adequate (to meet the demand), flexible, flowed (moving towards one-piece flow), pulled (provide when the customer wants) and levelled (anything any time). Lean is not restricted to manufacturing or for that matter large manufacturing organisations alone. It is applicable to service industry as well. It is applicable for SMEs also. Wherever there is a customer, there is customer value. Whenever customer value has to be fulfilled, lean is applicable. Any process – design, customer response, logistics, query processing – must be aimed at getting aligned to the customer requirement.
Taking the lean path The building blocks for undertaking a lean journey are as follows: Customer value: Lean focusses on creating value for the customer. This is the starting point of the lean journey. It is therefore critical for an organisation to: Identify consumers (not only the immediate customers appearing in their books but all the stakeholders who are impacted by their offerings) Articulate the value proposition, and Identify the gaps in value creation and fulfillment Clear stream vision: It is a methodology to create the Long Term Charter and provides the base for policy deployment. Initiatives undertaken with a longterm vision is a sure recipe for success. Top management of every company has to define the charter for the next 5-10 years. The first principle of the Toyota Way constitutes the long-term philosophy, wherein it is essential to base management decisions on a long84
Quantum leap
Delta change (Involving all through initiatives within their influence)
Steady state (Attain stability by being consistent)
Three-stage approach to lean
term philosophy, even at the expense of short-term financial goals.
Three-stage approach to lean Any organisation has to focus on the following three specific stages for going lean: Steady state: Base for any sustainable movement is stability. Sustainable lean journey is enabled by a steady state as the base. Delta change: Improving with consistent small initiatives triggered and implemented by people at operating level individually and as groups will spread the movement and sustain the interest across all levels. Quantum leap: Inventive ideas emerge if we look beyond the current state and the organisational boundaries. Quantum leap is achieved by ideas initiated, mentored and implemented by focus groups with a strong senior management commitment.
Sustainability of lean Great ideas get shot down when they do not stand the test of cost benefit analysis. It is important to look beyond the apparent benefits of cost and working capital to understand the longterm impact of lean initiatives. Most of the lean initiatives enable release of capacity, and thereby top-line growth.
Modern Plastics & Polymers | January 2013
People behave in the way their performance is measured. Performance measurement systems designed at individual departmental levels tend to promote sub-optimal actions. Performance metrics should be redefined to get in sync with the lean thinking. Methodologies are to be designed to smoothen daily work management. Policy deployment mechanism to align clear stream vision to short-term objectives as well as to align short-term objectives to the departmental objectives and action plans is imperative for sustainability of lean journey. Sustainable lean journey calls for a conscious attempt to align people and process to purpose, which will help in reaping big gains.
M Hariharan practises consultancy in the field of cost management, lean thinking, constraint management, management control system and business excellence as Founder Director at Savoir Faire Management Services. Savoir Faire helps organisations to improve their profitability by aligning their people and processes to customer value and articulate the bottomline impact using the cost excellence (CEŠ) model. Email: hari@sfccostmanagement.com
AUTOMATION TRENDS: Control systems
CHANGING plastics industry the process dynamics in
Automation in the plastics industry continues to rise in stature as manufacturers across the world are recognising its benefits in every day operations. It enhances production efficiency and also reduces waste. Anwesh Koley takes a closer look at the advantages offered by automation in the plastics industry.
D
riven by continuous innovation and the demand to meet the ever-evolving performance benchmarks, plastics industry has always been in the forefront of adoption of automation technologies. Primary processing machinery, post-production machinery and auxiliary machines form a diverse range of machines and technologies, which lead to diverse demands for control and automation technologies. Varied control disciplines such as sequence control, process control, synchronised speed control, motion control, visualisation – individually or in combination based on machine types – are the key control requirements across the plastic machinery segment. Globalisation and changing lifestyles are impacting every industry. Huge consumer demand driving the retail boom is changing the way products are sold, thus impacting the packaging, aesthetics, lifecycle and above all competitiveness. Being the key industry in the supply chain, it is also impacting the needs of the plastics industry including the 86
manufacturers and machine builders equally. Umakant Sharma, Marketing Manager, Matsui Technologies India, says, “Manufacturers in this highly competitive world are continuously demanding machines to drive higher productivity & flexibility, better quality and lower lifecycle costs. Machine builders are responding by adopting new technologies and automation systems to meet these demands. All these are further driving demand for the automation products and its adoption in plastics industry.”
Automation at its best Evolution of automation technologies enables convergence of multi-discipline control function on a common control platform. Modern ‘integrated architecture’ is an efficient and optimum response to these control system requirements, offering multi-discipline, scalable and information-enabled control platform for machine builders. Machine builders are moving towards advanced process control capabilities
Modern Plastics & Polymers | January 2013
in the controller for variables such as pressure and temperature that impacts product quality. This is driving the control manufacturers to add more capabilities to their offerings. Human Machine Interface (HMI), classically used for parameter setting and alarm annunciation, is being looked beyond its routine tasks to manage product recipes, machine performance and enhanced diagnostics for making machines more informative and userfriendly. Machine builders are adopting high performance AC drive systems enabling tight synchronisation in challenging regenerative atmosphere among various motors across the machines, which enhance the product quality. The high response drive system control also enables to scale up the linear speeds of the machines realising higher productivity without compromising on the product quality, thereby offering maximum asset utilisation and returns to end-users. As machine speeds are ramping up, there is need to have appropriate sensing, monitoring and control of elements that
Control systems
offer inherent safety for the machine and the operator. Any accident on the machine means loss of productive time, damage to machine and cost towards claims arising out of accidents. Thus, safe control system is fast becoming an accepted norm in the industry and having safety as part of the integrated architecture adds value to the machine.
What stakeholders want End-customers demand higher throughput out of the line. This could be achieved, if machines were built with the capability to communicate upstream and downstream in the set-up. Industry is looking to have standards that facilitate the meeting of these needs. Similarly, adoption of information solution to facilitate enterprise-level visibility of machine performance and productivity is viewed as a growing requirement by many users to have visibility on their asset utilisation. Machine makers are seeking standardisation of their supply chain,
driving them to look out for automation vendors whose products are compliant to various global standards as OEMs have end-customers spread in various global geographies; thus they could serve every market available. Moreover, it is essential that machine makers build machines that comply with the regulations in the geographies they operate. This means automation vendors need to partner and extend their support to manufacturers in terms of parts and services globally. A machine that generates less waste, less carbon footprint and consumes optimal power for its operation is the demand of the day, driven by government regulations and increased consumer awareness. Machine makers and users face the challenge of having appropriate equipment to meet the regulations. However, the right application of automation technologies will go a long way in helping manufacturers and endusers attain success in their respective endeavours. Email: anwesh.koley@network18publishing.com
Manufacturers in this highly competitive world are continuously demanding machines to drive higher productivity & exibility, better quality and lower lifecycle costs. Machine builders are responding by adopting new technologies and automation systems to meet these demands. Umakant Sharma Marketing Manager, Matsui Technologies India
January 2013 | Modern Plastics & Polymers
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ENERGY MANAGEMENT: Motor ef ficiency in injection moulding
SHAPING a
‘power’ful future
A rise in energy price is a crucial issue for the plastics industry as it can impact plastics processing sector including the injection moulding segment. This has drawn the attention of processors towards efficiency of motors and drives used in machines, which consume the maximum energy. Avani Jain analyses how energyefficient motors and drives can help save energy during injection moulding process.
Courtesy: ARBURG (HK) Ltd
Courtesy: ARBURG Sdn Bhd
A
pproximately two-third of the energy costs in plastics processing inc luding injection moulding is the result of energy consumed by motors. The motors in the main processing equipment such as compounders, moulders and extruders are obvious, but the majority of motors are hidden in other equipment that include compressors, pumps and fans. So, in order to ensure energy efficiency, proper selection of motor and drives is a crucial factor.
The motor management policy When running costs increase over the initial purchase price, it means that companies need to change the way they look at motors, which consume the maximum energy. Thus, in order to reduce costs, companies must develop and implement a motor management policy for the purchase and operation of motors.
88
This policy should include guidelines on purchase, repair and replacement based on lifetime costing of the motor. It is seen that repairing a failed motor may appear to be a cost-effective solution in short run, but in reality repair can reduce energy efficiency by up to 1 per cent and may not be the most economical alternative in the long-term. Thus, an efficient motor management policy is the need of the hour. Motor sizing assumes importance as correctly sized motor helps in reducing energy consumption. Motors run most efficiently close to their design output. These are most efficient when their load equals, or is slightly greater than, the rated capacity. If machines larger than required are purchased or used, then the motor will not reach the design load and run at optimum efficiency. Oversized motors are inefficient, and equipment needs to be carefully matched with demand.
Modern Plastics & Polymers | January 2013
Jaymin Pithwa, Director, Konark Plastomech Pvt Ltd, notes, “The size of motor depends on various factors. You decide on the size of the motor well in advance, ie, during the design stage. Any error in selecting the correct size of the motor may result in huge wastage of energy.” Unlike the old motors that consumed lot of energy, High Efficiency Motor (HEM), Variable Speed Drive (VSD), digital displacement pumps and servo motors help in increasing cycle times and reducing energy usage.
High efficiency motors It consumes approximately half of the energy used by the conventional motors. In addition to energy savings, the better designs and improved construction of high efficiency motors can lead to various other benefits. Initially, these motors were highly priced but now the
Motor ef ficiency in injection moulding
The VSD can serve as a good option for energy efficiency, as it allows the speed of an AC motor to be varied and the pump output can be matched to the variable demand. Jaymin Pithwa Director, Konark Plastomech Pvt Ltd
Servo motors help in reducing energy consumption by about 60 per cent. In this case, all movements in the machine are powered by appropriate size of motors controlled by drives and sensors, which are smaller, lighter and convenient. Praveen Sharma Proprietor, Hind Machineries
90
cost has reduced and could easily be forgone for the fact that they help in saving on the energy cost. HEM can achieve efficiency levels of up to 3 per cent more than conventional motors and have peak efficiency at 75 per cent of load, thus reducing both energy costs and oversizing problems. It is not different from the normal motor, but the manufacturers have developed it in such a way that it consumes much less energy than the conventional motor.
Variable speed drive The speed of an AC motor is fixed by the number of poles and the supply frequency. As a result, the hydraulic pumps in many processing machines are driven at a constant speed, even though the demand varies considerably during the cycle. The flow demand changes from the hydraulic pump are controlled by a relief valve and recirculation of the hydraulic fluid. Another way of meeting the varying demands is to fit a VSD to the motor. Pithwa observes, “The VSD can serve as a good option for energy efficiency, as it allows the speed of an AC motor to be varied and the pump output can be matched to the variable demand. Since VSD enables the manufacturer to increase or decrease the speed as per requirement, energy consumption is bound to reduce remarkably during injection moulding process.” Further, reduced demand on the hydraulic system means that the hydraulic oil runs at a lower temperature and requires less cooling, which can serve as an additional cost saving measure. VSD incurs less maintenance cost and can also be applied to fans, water pumps and air compressors where the load varies considerably.
Digital displacement pumps This category of pumps helps in attaining energy efficiency. It is a hybrid device, which combines reciprocating hydraulics with micro-processor control, creating a highly integrated machine capable of producing variable flow and power. The advantages of this pump/
Modern Plastics & Polymers | January 2013
motor over conventional techniques lie with both the response speed and the inherent energy efficiency.
Servo motors These days, companies are increasingly using servo motors for energy efficiency. The servo motor only drives the shaft required for the moulding process, creating a direct exchange of energy and ensuring reduced energy consumption. Praveen Sharma, Proprietor, Hind Machineries, states, “Servo motors help in reducing energy consumption by about 60 per cent. The existing normal electric/fuel-driven motors transmit power to various points of movements through gears, chains, belts and pulleys, which are heavier and bigger. However, in case of servo motors, all movements in the machine are powered by appropriate size of motors controlled by drives and sensors, which are smaller, lighter and convenient.” These are better than the VSD. This is because when it comes to VSD, the motor is continuously working and in case of servo motor, it stops when there is an idle cycle, ie the whole motor will stop automatically, so there is no energy consumption during that time. Moreover, the response time for reducing or increasing the desired levels is higher in the VSD as compared to the servo motor where you can get the desired levels in a matter of five seconds. Thus, servo motors give more accurate results than VSDs. Further, these motors also help in reducing the cycle times, thereby increasing the speed. Thus, the servo drive facilitates high energy efficiency, accuracy, precision and good control.
Towards energy efficiency With energy management concerns rising worldwide, in future the companies will have to adopt various measures for bringing down their energy consumption. The development of energy-efficient motors and drives for plastics processing can address this issue to a large extent, but there is still a long way to go in this field. Email: avani.jain@network18publishing.com
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Shriram
SACMI
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POLICIES & REGULATIONS: Polymer compounding norms
Minimising environmental impact at the formulation stage
Creating solutions that are environmentally benign has become the need of the hour in this techno-economic cosmos. Though norms do not play a very big role in the country, yet some believe in planning for the future where environment-friendly regulations will become a way of life. Sweta M Nair unearths this green factor when it comes to the field of polymer compounding.
P
lastic materials with new performance profiles are being requested in an ever increasing frequency. As additives and modifiers may result in plastic with a particular color, texture and strength, a manufacturer may incorporate one or more additives into the base material in the process of plastic compounding. Depending on the product being produced, while the process of production is different in each facility, plastic compounding typically involves several basic steps. The ultimate goal is to get a homogeneous final product. “Compounding process is employed to convert base polymer or resin to desired plastics material that meets the end product performance requirements having balanced properties and tailor made for specific applications. Products from such compounds have lower costs, ease of production and attractive shelf appearance. For example, from 15 to 20 96
grades of base polymers, thousands of compounds can be made tailor-made for a long range of end uses,� says Arvind M Mehta, CMD Welset Plast Extrusions Pvt Ltd.
The current scenario Polypropylene compounds’ current significance in the automotive sectors stands at 55 per cent, which is the largest. This application can be attributed to the increasing and ongoing substitution of compounds. Compounded plastics enhance physical and thermal properties, opticals and functional properties. Dr Subhas Chandra Shit, Professor & Head-HLC, Central Institute of Plastics Engineering & Technology (CIPET), exploring compounded plastics says that the benefits of compounding are to obtain modified properties of the polymers according to the need of applications by incorporating additives preferably in a cost effective manner.
Modern Plastics & Polymers | January 2013
In more ways than one the known process of adding additional materials into a molten plastic base to produce a material with desired qualities is getting an environmental twist. By giving sufficient attention enhancing properties such as strength and stiffness of fibre, Ultra-Violet (UV ) stabilisers for resistance to sunlight, flame retardants, etc, compounders are adhering to increasing economic and environmental pressures regarding the sustainability of the plastics created. With environmental credentials gaining momentum, some compounders in the country are voluntarily paying attention to international compliancy. Compounders are recruiting experienced R&D technical personnel to formulate endless new product developments that will cater to dynamic market conditions. Making quality high performance engineering plastic compounds is also an arena where a
Polymer compounding norms
Compounding process is employed to convert base polymer or resin to desired plastics material that meets the end product performance requirements having balanced properties and tailor made for specific applications. Arvind M Mehta Chairman & Managing Director, Welset Plast Extrusions Pvt Ltd
While formulating new compounds we accentuate the need to meet user expectations in terms of life cycle analysis and carbon foot print reduction. In our R&D activities we focus on developing bio-fibre based composites that help in reduction of fossil carbon in composites. Dr Subhas Chandra Shit Professor & Head-HLC, CIPET
98
lot of activity is taking place. Dr Shit adds, “Considering the compounding of plastics is done by co-rotating and intermeshing twin screw extruder with specially designed screw elements, the art of compounding has become a really good tool for developing new nano structured and bio-reinforced light weight materials. This can be applied in engineering as well as bio-polymers.”
Applicable norms With the application of polymer compounds increasing in various industries, the need of these compounds being efficiently sustainable comes to the forefront. International government regulations have been established to encourage the manufacture of sustainable products that will perhaps have a reduced impact on the earth’s eco-system. One of the most widely accepted norms is the Restriction of Certain Hazardous Substances, more commonly known as ‘RoHS’. Usually referred to as the leadfree directive, RoHS also restricts the use of mercury, cadmium, hexavalent chromium, Polybrominated Biphenyls (PBB) and Polybrominated Diphenyl Ether (PBDE). From an international perspective, restricting the use of flame retardants such as PBB and PBDE could mean that compounders could extend their boundaries of business. Another European Union directive is the Waste of Electrical and Electronic Equipment (WEEE) which is aimed at limiting the use of possibly harmful substances in goods and making sure that manufactures have in place recycling initiatives to minimize environmental impact. The next regulation which deals with ‘Registration, Evaluation, Authorisation and Restriction of Chemical substances’ (REACH) identifies and restricts the use of harmful chemicals. In a way, this regulation fosters innovation and competitiveness in the chemicals industry so as to find cleaner alternatives. About voluntary compliances to these norms, Mehta elaborates, “Quality assurance procedures are strictly followed right from selection of raw materials to manufacturing with adequate
Modern Plastics & Polymers | January 2013
documentation and traceability. Our compounds are REACH and RoHS compliant. Moreover, FDA and ISO standards are followed as well. For instance, our PVC compounds for wire and cables are lead and Phthalate free which comply with RoHS standards. In case of special applications that come in contact with food, we offer Phthalate free compounds that adhere to European requirements and can be used in high and low temperatures. Attention is also given to the surroundings in case of certain products, for instance, PVC medical compounds are manufactured in a state-of-the-art clean environment.”
What lies ahead In institutes such as CIPET, educating people and industries about the environmental norms to be adopted for compounding particularly which avoids the use of heavy metal and halogen compounds in additives is given special emphasis. “While formulating new compounds we accentuate the need to meet user expectations in terms of life cycle analysis and carbon foot print reduction. In our R&D activities we focus on developing bio-fibre based composites that help in reduction of fossil carbon in composites,” adds Dr Shit. To conclude with competing with price without comprising on technology is compelling enterprises to put on their thinking hats. To state a fact: economic development needn’t impede human health. In fact, an all-encompassing expansion which does not affect the environment is what businesses should focus on. Since the end-consumer has become more environmentally aware, domestic customers also have initiated demands that fall in the same line. The international stage is demanding with regard to compliancy issues and businesses aspiring to cater to this demand perhaps need to give the inclusion of regulations a good thought. Becoming an environmentally responsible compounder could be a matter of choice now but in due course of time it will be a necessity that will decide one’s survival in the industry. Email: sweta.nair@network18publishing.com
STRATEGY: Extrusion process
OPENING NEW AVENUES FOR TECHNOLOGICAL ADVANCEMENTS
Courtesy: HPMC
T
he plastics extrusion industry in India is evolving rapidly, especially when it comes to sectors such as blown film extrusion, PVC profiles and reprocessing. PVC pipes, in particular, have garnered a lot of attention as their applications have increased through the use of better raw materials and higher capacity extrusion processes. Some of the technological advancements in the area of extrusion that are being explored by plastics industry for improving quality and bringing down production costs are mentioned below. Twin-screw extruders have evolved in design, performance and productivity over a span of several decades. These extruders have made it possible to produce highquality, specialty plastic compounds used in the most common products as well as highly engineered products. These products ultimately provide humans with a better quality of life and enable them to reach a higher level of technology. One such innovation is the co-rotating twin screw extruder. These extruders, which are mainly used in plastic and polymer applications, have penetrated several niche markets. Some of the applications are in the areas of direct compounding,
With the government providing huge subsidies to extruded products, manufacturers have extensively started exploring techniques to improve productivity. They are gearing up to adopt new manufacturing methods and innovative solutions for ensuring faster and more efficient extrusion process. Anwesh Koley highlights the various advancements in extrusion technology to enhance product quality.
masterbatches production, plastic alloys, PVC soft cable grade compounding, in-line compounding, natural and wood fibre composites and recycling. Using side feeder of the co-rotating twin screw extruder, calcium carbonate can be filled up to 80 per cent and glass fibres can be filled up to 60 per cent without compromising on the quality of the end-product. Mangesh Manjrekar, Director, Raj Engineering Works, says, “This feature brings down the cost of raw material significantly, and hence makes the co- rotating twin screw extruder a winner. In the plastics recycling industry, co-rotating extruders are becoming a preferred solution compared to traditional technologies (such as single-screw extruders) in facing most of the issues and challenges, which plastics processors are required to address today.� These specially designed extruders use, among other features, a particular degassing and filtering system able to treat demanding scrap materials that are treated to obtain quality materials ready for new applications.
Four pipe extrusion line This extrusion line is highly successful
100 Modern Plastics & Polymers | January 2013
worldwide due to high output & low power consumption. Here, four PVC pipes can be simultaneously extruded using one die, and also smaller diameter PVC pipes can be manufactured. It has 70 per cent higher capacity than the common extrusion plant. It can produce about 5-7 tonne daily with power consumption as low as 90 KwH per tonne. In this extruder, all four pipes are produced independently; hence there is less wastage. Also it saves on labour and space, and makes it a preferred choice for conduit pipe manufacturers.
Double wall corrugated HDPE pipes HDPE double wall corrugated pipes have a smooth surface inner wall (coloured yellow) surrounded by a profiled outer wall (coloured black). The corrugated outer wall provides optimum strength under compressive loading form covering layers and traffic (high ring stiffness). The bright yellow colour of the inner pipe improves visibility in UV inspection, providing optimum conditions for acceptance testing. Corrugated pipes, besides being lightweight, are sturdy. During storage and transportation, it prevents any
Extrusion process
type of losses. As a result of being lightweight, the pipes can be nested during transportation and storage. “Corrugated pipes are light; heavy equipment is not needed during the installation. Due to easy joining methods, the speed of completion of the project is faster,” adds Manjrekar. This type of pipe material is most often used in the city centre building sites and short season construction sites. As compared to other pipe materials, the corrugated pipes are low in hydraulic purity, therefore by using diameter optimisation, a reduced diameter can be chosen. This can aid in the reduction of the cost of the project. Also, the pure form of the pipe’s surface obstructs the hard particles sticking to the inner surface and this will prevent the cross-section (bottleneck) of the pipe to get narrow. Corrugated pipes are so flexible that these can adjust themselves to the movement of the ground and they will not get distorted. The pipes without sockets can be produced in any sizes according to the customer needs.
The next step With the ongoing advancements in technology, demand for skilled labour has increased. Innovations are sought on a high scale for making the final products with superior quality. There is shortage of skilled labour especially in unorganised sectors such as thermoplastic recycling. “Here, there is a definite need for incorporating technology so as to simplify the operation of machines. This will only happen if there is a true sense of collaboration between the manufacturers of such machines not only with the buyers but also with the layman who is ultimately going to operate them,” feels Manjrekar. So, incorporating technology for simplifying extrusion operation is the need of the hour. Extrusion has wide range of applications, and in order to cash in on the advantages of this technology, one needs to look at simplified operations and higher use of automation. This will help in productivity enhancement and cost savings in the times to come. Email: anwesh.koley@network18publishing.com
In the plastics recycling industry, co-rotating extruders are becoming a preferred solution compared to traditional technologies (such as single-screw extruders) in facing most of the issues and challenges, which plastics processors are required to address today. Mangesh Manjrekar Director, Raj Engineering Works
January 2013 | Modern Plastics & Polymers 101
TIPS & TRICKS: Plastic Electronics
GUIDELINES FOR APPLICATIONS
Safety in electronic applications depends heavily upon the quality of material used for insulation and following the right handling guidelines in case of an emergency. Anwesh Koley highlights the various pointers which must be kept in mind to ensure the right plastics for electronic applications.
P
lastics, on account of their property as outstanding insulators, find application in the field of electronics. Plastics, when suitably modified, can also conduct electricity, and are therefore more versatile and offer
many possibilities beyond insulation. These unparalleled properties together with design and processing methods frequently provide economical solutions that justify the dominance of plastics in the electrical & electronic (E/E) sectors. Extensive
research is being done to use advanced plastics and plasticsrelated materials to develop new approaches to electronic devices. Email: anwesh.koley@network18publishing.com ( With inputs from Varun Kapoor, Director, Sarvasv Machinery & Equipments Pvt Ltd)
Following are some pointers for the use of Plastic Electronics: Engineering thermoplastics continue to play a critical role in the production of electronic components and microelectronic devices. New polymer grades, additives and fillers have been developed to meet thin wall and high temperature requirements for moulded parts. Development in material and processing is contributing to lower costs & performance enhancement of consumer and industrial electronics manufacturing technologies.
Plastic Electronics, based on Inherently Conductive Polymers (ICPs) and flexible substrates, will ensure enhanced performance of electronics. New materials such as carbon nano-tubes and organic molecules, with conducting and semiconducting properties, will enable a new generation of plastic electronic displays for cellular phones and other portable devices.
Plastic Electronics allows circuits to be produced at relatively low cost by printing electronic materials onto any surface, whether rigid or flexible. It is very different from the assembly of conventional siliconbased electronics. It will lead to the creation of a whole new range of products such as conformable and rollable electronic displays, ultra-efficient lighting and low-cost, long-life solar cells.
A high dielectric constant Liquid Crystal Polymer (LCP) and Polyphenylene Sulfide (PPS) resin compound series has enabled plastics processors to replace ceramics in highperformance electronic components. Need for higher circuit density and high-speed data processing has resulted in the search for new polymeric materials.
Advances in nanotechnology and ICPs are making possible the development of new Photovoltaic (PV ) cells that promise to make solar energy inexpensive and readily available. This substitution of rigid printed circuit boards with flexible circuit carriers is an important aspect in the development of lightweight miniaturised electronic solutions.
Plastic Electronics offers low-cost printing processes on any surface including flexible surfaces, and over large areas. This will lead to the creation of a new generations of products characterised by variable product design. It will also ensure a reduction in materials wastage and lower temperature processing resulting in a lower impact environmental footprint.
102 Modern Plastics & Polymers | January 2013
PROJECT S
New projects and expansion activities are the barometers of industrial growth. These also present business opportunities to service providers like consultants, contractors, plant & equipment suppliers and others down the value chain. This feature will keep you updated with vital information regarding new projects and capacity expansions being planned by companies in the plastics, polymers and allied industries.
Manufacturing of printed plastic film/sheet M-Tech Innovations Ltd Project type New facility Project tews M-Tech Innovations Ltd is planning to set up a new plastics project at Pune in Maharashtra. The project involves manufacturing of printed plastic film/sheet. Project location Pune, Maharashtra Project cost NA Implementation stage Planning Contact details: M-Tech Innovations Ltd Plot No.P-1/2, Rajiv Gandhi Infotech Park, Phase-I, Hinjewadi, Pune, Maharashtra – 411057 Tel: +91-20-22933139 Email: purchase@m-techindia.com, export1@m-techindia.com
Manufacturing of PVC pipes and fittings Astral Poly Technik Ltd Project type New facility Project news Astral Poly Technik Ltd is planning to set up a new plastics project at Ahmedabad in Gujarat. The project involves manufacturing of PVC pipes and fittings. Project location Ahmedabad, Gujarat Project cost NA Implementation stage Planning
Project location Mehsana, Gujarat Project cost NA Implementation stage Planning
Contact details: Astral Poly Technik Ltd Astral House 207/1, B/h Rajpath Club Off SG Highway, Ahmedabad, Gujarat-380059 Tel: +91-79-66212000 Fax: +91-79-66212121 Email: info@astralcpvc.com
Manufacturing of plastic products Espeam Industries Pvt Ltd Project type New facility Project news Espeam Industries Pvt Ltd is planning to set up a new plastics project at Burdwan in West Bengal. The project involves manufacturing of plastic products not elsewhere classified. Project location Burdwan, West Bengal Project cost NA Implementation stage Planning Contact details: Espeam Industries Pvt Ltd 4, Clive Row, 203, Mukti Chambers, Kolkata, West Bengal – 700001 Tel: 033-22207272, 033-22210131 Fax: 033-22210131
Manufacturing Of HDPE Jar/ PET Bottles N K Proteins Ltd Project type New facility Project news N K Proteins Ltd is planning to set up a new plastics project at Mehsana in Gujarat. The project involves manufacturing of High-Density Polyethylene (HDPE) jar/ Polyethylene Terephthalate (PET) bottles.
Contact details: N K Proteins Ltd 2nd & 7th Floor., Popular House, Ashram Rd. Ahmedabad, Gujarat - 380009 Tel: 079-66309999 Fax: 079-66309913 Email: info@nkproteins.com
Manufacturing of plastic injection moulded pipe fittings Glynwed Pipe Systems India Pvt Ltd Project type New facility Project news Glynwed Pipe Systems India Pvt Ltd is planning to set up a new plastics project at South Goa in Goa. The project involves manufacturing of plastic injection moulded pipe fittings. Project location South Goa, Goa Project cost NA Implementation stage Planning Contact details: Glynwed Pipe Systems India Pvt Ltd A-208, Kailash Complex, Park Site, Vikhroli - Hiranandani Link Road, Vikhroli (W ), Mumbai - 400 079 Tel: +91-22-6725 8888 Fax: +91-22-67253800 Email: info@glynwedindia.com www.glynwedindia.com
Information courtesy: Tendersinfo.com 1, Arch Gold, Next to MTNL Exchange, Poisar, S V Road, Kandivali (W), Mumbai - 400 067, Maharashtra, India Tel: 022 28666134 • Fax: 022 28013817 • Email: parmeet.d@tendersinfo.com
January 2013 | Modern Plastics & Polymers 103
TENDERS
Latest Popular Tenders brought to you by www.tendersinfo.com Waste bags
Plastics injection machines
Org TRN Desc BOD Loc BT
Org : Shahrour Brother Co./al-tawakul Plastic Factory TRN : 13629026 Desc : Supply, delivery, commissioning and maintenance of plastic injection machines BOD : 13 January, 2013 Loc : Amman, Jordan BT : Global (ICB)
: : : : : :
Gemeente Maastricht 13222814 Supply of waste bags 10 January, 2013 Maastricht, Netherlands Global (ICB)
Waste bags Org TRN Desc BOD Loc BT
: : : : : :
Agder Renovasjon Iks 13420714 Purchasing bioposer and waste bags 10 January, 2013 Arendal, Norway Global (ICB)
Refuse bags Org TRN Desc BOD Loc BT
: : : : : :
Auckland Council 13435098 Supply and distribution of refuse bags 14 January, 2013 New Zealand Global (ICB)
Bioposer and bins Org TRN Desc BOD Loc BT
: : : : : :
Rřdovre Kommune 13591150 Purchase of bioposer and bins 11 January, 2013 Denmark Global (ICB)
Poly film Org TRN Desc BOD Loc BT
: : : : : :
Indian Army 13745267 Procurement of food grade poly film at mil farms 15 January, 2013 Mumbai, Maharashtra Domestic (NCB)
Compactors Org : I/S Vestforbrćnding TRN : 13615931 Desc : Delivery of compactors for recycling BOD : 11 January, 2013 Loc : Denmark BT : Global (ICB)
Refuse sacks Org : Conser Vco Spa TRN : 13344479 Desc : Supply of refuse bags for recycling of municipal waste BOD : 18 January, 2013 Loc : Verbania, Italy BT : Global (ICB)
Polymer Org : Northeast Frontier Railway TRN : 13751353 Desc : Supply of water hose synthetic thermoplast polymer for passenger coaches BOD : 11 January, 2013 Loc : Guwahati, Assam BT : Domestic (NCB)
Waste and rubbish containers and bins Org TRN Desc BOD Loc BT
: : : : : :
OBEC Murán 10417283 Supply of waste and rubbish containers and bins 18 January, 2013 Slovakia Global (ICB)
Org: Organisation’s name, TRN: Tendersinfo Ref No, Desc: Description, BOD: Bid Opening Date, Loc: Location, BT: Bidding Type. Information courtesy: Tendersinfo.com 1, Arch Gold, Next to MTNL Exchange, Poisar, S V Road, Kandivali (W), Mumbai - 400 067, Maharashtra, India Tel: 022 28666134 • Fax: 022 28013817 • Email: parmeet.d@tendersinfo.com
104 Modern Plastics & Polymers | January 2013
EVENT LIST
National
Indore
Aurangabad
Rudrapur
Hyderabad
Madhya Pradesh Jan 11-14, 2013
Maharastra Feb 1-4, 2013
Uttarakhand Feb 23-26, 2013
Andhra Pradesh May 31-Jun 3, 2013
India’s premier industrial trade fair on products and technologies related to Machine Tools, Hydraulics & Pneumatics, Process Machinery & Equipment, Automation Instrumentation, Packaging & Auxiliaries, IT Products, Electrical & Electronics, Material Handling and Safety Equipment.
For details contact: Network18 Media & Investments Ltd Network18 Media & Investments Ltd, Ruby House, 1st Floor, J K Sawant Marg, Dadar (W), Mumbai 400 028. Tel: 022 3003 4651 • Fax: 022 3003 4499 • Email: engexpo@infomedia18.in • Web: www.engg-expo.com
Plexpo India 2013 6th
In its edition, Plexpo India offers a platform where the Indian plastics industry can showcase its machinery and equipment expertise. This event will bring together manufacturers, dealers, traders, suppliers of raw materials, machinery & equipment, ancillary equipment, testing equipment, chemicals & additives; January 8-13, 2013; at Mahatma Mandir, Gandhinagar, Gujarat For details contact: Archana Kansara Gujarat State Plastics
Manufacturers Association 7th Floor, Span Trade Centre Near Paldi Char Rasta Ellisbridge Ahmedabad-380 006 Tel: 079-26579204 / 26578227 Mob: 9925017136,Fax: 079-26579204 Email: archana.kansara@plexpoindia.com Website: www.plexpoindia.com
Innovasia 2013 An excellent platform to build business Innovasia 2013 falls under the umbrella of Vibrant Gujarat. The event aspires to highlight current technologies to combat current and future hurdles in fields
of agriculture, production industries, infrastructure, energy, healthcare, IT, media and applied sciences; January 8-13, 2013; at Mahatma Mandir, Gandhinagar, Gujarat For details contact: Sunil Shah Global Innovation Center All Gujarat Innovation Society 402, Sheel Building 4, Mayur Colony, Mithakhali, Navrangpura, Ahmedabad – 380009 Mob: 9978904476 Email: support@gisindia.org.in
International Arabplast 2013 This exhibition and conference is among the leading trade shows for the global petrochemicals & plastics processing industry. The petrochemical industry in the GCC region has become a major investment opportunity for the Gulf countries as they become the world’s largest source of Polyethylene and Polypropylene, January 7-10, 2013; at Dubai International Convention & Exhibition Centre, UAE For details contact: Jeen Joshua Al Fajer Information & Services PO Box 11183, Dubai, UAE Tel: +9714-340 6888
Fax: +9714-340 3608 Email: jeen@alfajer.net Website: www.arabplast.info
Thermoplastic Concentrates 2013 This will be the 16th edition of AMI’s Thermoplastic Concentrates conference. This has been the major forum where senior executives in the industry meet to discuss future innovations and business developments. The program for 2013 will build on this track record with a number of presentations providing original and perceptive views on future direction in the market, January 29-31, 2013; at Fort Lauderdale Marriott Coral Springs Golf Resort, Florida, The United States.
For details contact: Stephanie Berche Conference Coordinator Applied Market Information Ltd AMI House, 45-47 Stokes Croft Bristol, BS1 3QP United Kingdom Tel: +44 (0) 117 924 9442 Fax: +44 (0) 117 989 2128 Email: sb@amiplastics-na.com The information published in this section is as per the details furnished by the respective organiser. In any case, it does not represent the views of Business Insights •Technologies•Opportunities
January 2013 | Modern Plastics & Polymers 105
EVENT PREVIEW: Plexpoindia 2013
Exploring infinite possibilities with plastics Adequate availability of raw materials, umpteen technology advancements for machinery upgradation, and the never-say-die attitude of the Indian entrepreneurs make the country a preferred global source for plastics. Against this backdrop of optimism and exuberance, the sixth edition of Plexpoindia, slated to be held in January 2013 in Gujarat, is all set to provide bright opportunities for the Indian plastics fraternity by offering an interactive platform to showcase latest products and technologies to the prospective customers. Avani Jain
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he Indian plastics industry has been witnessing a growth rate of 12 per cent over the years. Packaging, electronics, telecommunication, infrastructure, transportation, healthcare and consumer durables are fast-growing sectors of the Indian economy that offer huge scope for plastics consumption. Thus, plastics processing industry is opening up new avenues for global businesses. There is tremendous potential for innovative technological upgradation. In such a scenario, Plexpoindia 2013 offers an interactive platform, where machinery and equipment related to plastics industry will be showcased. The week-long event will be held in Gandhinagar in Gujarat from January 8-13, 2013. It is organised by Gujarat State Plastics Manufacturers Association (GSPMA) and is supported by the Government of Gujarat as a part of Vibrant Gujarat initiative. Manufacturers, dealers, traders, suppliers of raw materials,
machinery, ancillary equipment, testing equipment, chemicals & additives will participate in Plexpoindia 2013. There will be technical seminar on new developments in polymer industry alongside the exhibition for exploring the growth prospects in the polymer sector. Pinakin Shah, President, GSPMA, notes, “The purpose behind organising such an event is to spread awareness about the latest developments in the industry to the members of association and provide a platform to manufacturers for showcasing their products. Moreover, the event aims to provide an opportunity to buyers to have a look at the various products under one roof; to bring buyers & sellers on a common platform; and also help the new entrants in their projects.”
Vivid exhibitor profile The major exhibitor group at the event will include raw materials (polymers & resins, intermediates, blends & alloys) suppliers; specialty chemicals, masterbatches, additives, colourants, fillers and reinforcements manufacturers;
Narendra Modi, Chief Minister, Gujarat addressing the audience at the inaugural session of Plexpoindia 2010
106 Modern Plastics & Polymers | January 2013
plastics processing machinery and equipment manufacturers; moulds & dies, ancillary equipment/instrumentation suppliers and recycling technologies suppliers. From the plastic packaging segment, rotogravure and flexography printing machine suppliers; lamination and allied equipment manufacturers etc will participate in the event. In addition, trade promotion bodies & associations; R&D, education & training institutions in the field of plastics will also participate in the event. Ketan Shah, Chairman, Plexpoindia 2013, notes, “The entire exhibition is divided into three major zones, ie machinery manufacturers; raw materials and finished products; and converting machinery segment. More than 350 participants from these three major categories will be present at the event.” Plexpoindia is organised once every three years. The earlier five editions of the exhibition marked a phenomenal success and met their objectives to reach the target audience in emerging international markets. Trade visitors mainly from India,
An important meeting place for buyers and sellers
Plexpoindia 2013
Quick facts on Plexpoindia 2013 When: January 8-13, 2013 Where: Helipad Ground, Near Mahatma Mandir, Gandhinagar, Gujarat Organisers: Gujarat State Plastics Manufacturers Association Exhibition space: 10,000 sq m Exhibitors: 350 Visitors expected: 50,000 Exhibiting countries: 7
for India. Further, the Government of India is introducing economic reforms to evaluate and boost the plastics industry by way of joint ventures; and foreign investments and entrepreneurs are trying to provide high-quality plastic products. Thus, for an industry governed mostly by Small and Medium Enterprises (SMEs), this spells immense opportunities. In such a scenario, Plexpoindia 2013 will highlight the widening
application spectrum of plastics and penetration of plastics in all key sectors of Indian manufacturing. Ketan Shah concludes, “Since the awareness about new developments is increasing, and upgradation of technologies is taking place, Plexpoindia 2013 will provide an ideal platform for the buyers and sellers to come together under one roof and accelerate their business.” Email: avani.jain@network18publishing.com
China, Taiwan, Sri Lanka, Canada, the UK, Far East and other neighbouring countries leveraged upon the opportunities offered by the event.
Advantage Gujarat The petrochemical industry has been one of the fastest growing sectors in the Indian economy. It provides the foundation for wide variety of manufacturing segments ranging from pharmaceuticals to automobile components. Coupled with major locational advantage and existing infrastructure, Gujarat not only has the potential to become a major investment hub for the petrochemical sector but also serves as a development centre for other downstream industries. Thus, it is an ideal destination to organise an event like Plexpoindia. The exhibition is also in line with the Gujarat Government’s objective to develop the state as the largest plastics hub of Asia. Pinakin Shah notes, “In this backdrop, we are expecting more than 50,000 visitors from India and abroad. There would be delegates (exhibitors as well as visitors) from countries such as China, Taiwan, Singapore, Malaysia, etc as well.”
Giving a boost The next two decades are expected to offer unprecedented opportunities for the plastics industry in India. According to a report by Credit Rating and Information Services of India Ltd (CRISIL), the world trade in plastics is expected to touch 140 Million Metric Tonne (MMT) in 2012 and thereby provide a lucrative opportunity January 2013 | Modern Plastics & Polymers 107
EVENT PREVIEW: India Rubber Expo 2013
Harnessing the global potential for rubber India is a leading producer and the third-largest consumer of natural rubber in the world. Moreover, with rising foreign exchange reserves, rapid expansion in the capital markets, and increased FDI inflow, India stakes its claim among the fastest growing major economies in the world. All these factors coupled with high concentration of automobile production in the country will add to the business prospects for participants at India Rubber Expo 2013, scheduled to be held from January 22-24, 2013, in Mumbai.
Glimpses from the previous edition of India Rubber Expo
Anwesh Koley
I
n Asia, the growth rates in the rubber market are expected to be higher than in other parts of the world. In this backdrop, the India Rubber Expo 2013 (IRE 2013) will provide a common forum for international companies to discuss emerging market trends, technologies, alliances and various related subjects with their Indian counterparts. Experts and specialists from Japan, China, Malaysia, Korea, Germany, Sri Lanka, the UK, Thailand and the US will be participating in the event. The success of the Expo is exponential to the rise of the Indian rubber industry and its contribution to the global markets. IRE 2013 will include the entire gamut of the rubber industry from around the world, and no doubt will echo the success of its previous editions. At expos such as these, all critical vendors in the industry take part, and hence there will be ample opportunities to meet major buyers, both local and international. This makes the event one of the best sourcing points for the global rubber industry. IRE plays a major role in influencing India’s industrial progress. The global exposure and foreign investments provide a better platform for higher standards of competition, and thereby impact performance as well. Goal-oriented approach, proper plan agenda, execution of
objects and excellent talent pool comprising veterans and young technologists help in bringing forth a revolution in the industry through accelerated progress and the accomplishment of objectives.
A global platform India Rubber Expo is among Asia’s biggest biennial events related to the rubber industry. It will offer a platform to Indian companies for networking, exchanging ideas, information sharing, etc with foreign companies. The event will draw together near about 15,000 visitors and 300 companies from India and across the world under a single roof. The 7th India Rubber Expo will comprise a sophisticated conference programme and workshops, wherein renowned scientists, international and national technologists, industrialists, managers, engineers and experts in the area of rubber will make topical presentations. The exhibitors will showcase novel products such as latex products, conveyors, v-belts, testing equipment, rubber hoses and many more. The India Rubber Expo 2013 is deemed as a must-attend event for all those associated with rubber and allied materials to gain knowledge about latest advances; challenges faced currently and emerging opportunities in the rubber industry. The Indian Rubber Expo is supported by the Indian Rubber Board
108 Modern Plastics & Polymers | January 2013
and Automotive Tyre Manufacturers Association. It is a certified show by the US Department of Commerce. The fastpaced growth in the Indian automobile and mining sectors and representation from these industries at the expo will open new horizons for business. The expo, therefore will provide humungous opportunities for every participant, be it from India or abroad to increase their sales and contacts multi-fold. Chemical and Allied Export Promotion Council of India (CAPEXIL) extends its support to the event by organising a buyerseller meet, which will include well over 30 international buyers from Europe, the US and a few other countries for a one-on-one interaction, thus enhancing the export opportunities for adding additional products to the exports list. Indian Rubber Manufacturers Research Association (IRMRA) and Rubber Research Institute (RRI), two government supported technical institutions, are taking part in the conference and workshops. The speakers are expected to discuss on relevant issues and aspects in the rubber industry and updating the delegates on the latest regulations that would eventually help protect the environment. The speakers will also discuss about alternative materials that would ensure environment conservation. With this edition, IRE 2013 is expected to scale new heights; so be a part of it. Email: anwesh.koley@network18publishing.com
EVENT PREVIEW: Engineering Expo Indore 2013
INDORE January 11-14, 2013 Labhganga Convention Center
Tapping India’s central vantage point Staying true to its core competence as one of India’s leading auto clusters, Indore spruces up its industrial portfolio as a spree of investments from the IT and pharmaceuticals industries come trickling in. Mirroring the growth of this centrally positioned city will be the fifth edition of Engineering Expo Indore, organised by Network 18 Publishing. Setting the tone for acquiring business prospects, the Expo will bring together exhibitors who will showcase their latest products and services. Scheduled to be held during January 11–14, 2013, Engineering Expo Indore aspires to play the role of a catalyst in the city’s fledgling growth. Sweta M Nair
O
ne of Madhya Pradesh’s largest cities known for its palatial splendour, in the recent decade has come of its industrial age. The city of Indore, amid its royal structures, today voices its determination in shaping its future towards industrial excellence. According to a recent study published by Cushman & Wakefield, Indore is one of the top ten emerging cities of India ideal for long-term business investments across industries. The city’s geographic positioning, population demographics, development in infrastructure, current economic growth and governmental
Highlights of this edition 250+ expected exhibitors 12,000+ business visitors expected Business transactions worth `
55 crore expected 7,000+ products on display
Spread over an area of more than
5,500 sq m Showcasing more than 28 diverse industry categories
support, contribute towards its resolute positive outlook.
Industrial tranquility Indore has undergone rapid transition and vast development in almost every sector of business. As per published reports, in recent times, the per capita income of Madhya Pradesh has doubled. According to Manoj Pugalia, Proprietor, Oswal Rubber Industries, “Owing to the city’s systematic and organised planning, many companies find it fairly convenient to set up base here. Additionally, industries here are not vexed by the otherwise rampant problems of labour and power.” Ranging from the automobile to pharmaceuticals and from software to retail, the burgeoning city, on an average, receives a bulk of its trade from small, medium and large-scale manufacturing & service industries. Indore’s major surrounding industrial belts are present at Pithampur, Sanwer, and Dewas. The city’s automobile hub is situated in Pithampur, which is a well-developed industrial area. Companies such as Eicher Motors Ltd, Cummins India Ltd, Mahle Engine Components (I) Pvt Ltd, Mahindra Two Wheelers Ltd and Bridgestone Tyre Ltd, among others, have set up plants in this area. Additionally, Cipla Ltd, Indorama Synthetics (I) Ltd, Piramal Healthcare and Glenmark, among others, are also present in Pithampur. Home to industries such as textiles, chemical processing, food processing and
110 Modern Plastics & Polymers | January 2013
distilleries, the industrial belt includes an industrial Special Economic Zone (SEZ) as well. Other upcoming sprawling industrial belts include Govindpura, Manideep and Pologround. Elaborating further, Kishore Bundela, Director, Protec Aqua Solution Pvt Ltd, states, “Formerly, the region was famous for its auto cluster. But now, pharmaceuticals and IT companies are also commencing operations in Indore. One major advantage of being situated here is that all major Indian cities are equidistant from Indore.”
Attracting investor interest Owing to its sheer industrial potential, Indore, in October, played host to the Global Investors Summit 2012. In the state’s bid to augment overall development, a series of meets were facilitated so as to attract investor interest. With the underlined support of better infrastructure and strong government backing, many international investors are gradually entering the city. In relation to this event, Omprakash Gupta, President, Madhya Pradesh Electric Merchants and Contractors Association (MPEMCA), says, “Indore is the business capital of Madhya Pradesh. It can be noted that nearly 80 per cent of electrical business of Madhya Pradesh is concentrated in Indore. After the summit, the central state of India is looking for major investments.” “By providing a platform for investments from major players in India
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Invites You To India’s Largest
SME Gathering On Engineering &
Manufacturing
250+ participants | 20,000+ business visitors expected | 7, 250+ products on display Business transactions worth ` 80 crore expected | Spread over 15000 sq mtr Showcasing more than 30 diverse industry categories.
AURANGABAD 1 - 4 February 2013
Ayodhya Nagari Ground 10 am - 7 pm
Auto & Auto Components | Chemicals & Allied Products | Testing & Measuring Instruments Electrical & Electronics | Hydraulics & Pneumatics | IT Products & Services | Automation Instrumentation | Material Handling Equipment | Packaging Machinery | Wires & Cables Machine Tools & Accessories | Pipes & Fitting | Plastics & Polymers | Safety & Security Process Machinery & Equipment | Light & Medium Engineering
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Exhibitor Profile
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Invites You To India’s Largest
SME Gathering
225+ participants | 12,000+ business visitors expected | 7,000+ products on display Business transactions worth ` 55 crore expected | Spread over 5500 sq mtr Showcasing more than 28 diverse industry categories.
I ND O RE
11 - 14 January 2013 Labhganga Convention Center 10 am - 7 pm
Auto & Auto Components | Chemicals & Allied Products | Testing & Measuring Instruments Electrical & Electronics | Hydraulics & Pneumatics | IT Products & Services | Automation Instrumentation | Material Handling Equipment | Packaging Machinery | Wires & Cables Machine Tools & Accessories | Pipes & Fitting | Plastics & Polymers | Safety & Security Process Machinery & Equipment | Light & Medium Engineering
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Exhibitor Profile
Engineering Expo Indore 2013
and abroad, I believe that Engineering Expo will be the next step for this revolution. MPEMCA would like all major companies in electrical and electronics to showcase their products and technology in the Expo. With Network 18 Publishing’s experienced organisational skills, we are looking forward to the integration of new styles and services in this show. Nearly 60 members along with their parent companies will participate in the Expo,” Gupta adds. In the MPEMCA pavilion, products related to industrial & domestic electricals, electronics, industrial automation, specialised automation products, auto industries products, panel accessories, submersible and mono block pumps, wires & cables, HT line material & switchgears will be put on display.
In store for 2013 Coined as the ‘State of Opportunities’, Madhya Pradesh’s investor-friendly ambience and presence of big industries catering to different needs are shaping a positive future. Commenting on the same, Rajesh Godse, Proprietor, Reliable Terrestrials, avers, “Availability of land & labour and a stable government are some of the factors that are contributing towards Indore’s success as an ideal
Glimpses of previous edition 203+ exhibitors 9,829+ visitors 5,000+ products displayed ` 45 crore business generated
4,800 sq m exhibition area 1,10, 000 kg machinery moved
45+ delegations from different companies attended the Expo
investment destination. Moreover, NTPC-run Vindhyachal project in Madhya Pradesh is expected to increase its capacity by 2013, which will further foster industrial development.” The Expo’s rich legacy in helping businesses connect has, so far, conveyed the exhibition to many Indian cities. Sharing his views on the continued success of Engineering Expo, Sandeep Khosla, CEO, Network 18 Publishing, says, “After 10 successful years of service to the industry, Engineering Expo today has established itself as India’s largest multi-location trade show on manufacturing. The Expo is a preferred destination for small and medium enterprises as well as manufacturing & engineering organisations to further their growth and that of the industry at large. For the 2012–13 season, we have eight editions spread across an equal number of locations of a rising India. Keeping our esteemed exhibitors and valued customers in mind, we have made elaborate provisions to offer a never before experience. These, we reckon, will add substantial traction to the industrial growth of the nation.” The exhibitors’ category at the Expo will consist of companies representing machine tools & accessories, hydraulics and pneumatics, light & medium industries, electrical and electronics, material handling equipment, etc. Expounding further, Yogesh Mantri, Proprietor, Automation & General Electric Co, states, “This is the second time that our company will be participating in Engineering Expo. Exhibiting here allows us to gauge market demands and customer needs. Moreover, it is a good internal exercise for the industry as well. The platform, in a way, facilitates business for customers, as exhibitors belonging to different segments showcase products under one roof. For the Indore edition, our exhibits would mainly consist of LED lighting systems, special cables for solar generation, CNC machine retro-fittings, adjusting cable range, switchgear, Schneider universal enclosure, etc.”
New attractions in this edition Panel discussion aims at providing a roadmap to infuse growth in the region Institutional Buyer Involvement Plan to attract delegations from large corporate and major institutions Improvised visitor profiling profile, scan, filter and bring in visitors as per exhibitors’ requirements Providing business networking support to exhibitors by leveraging Network 18 Publishing’s industry connect Credit rating facilities for the benefit of exhibitors Providing complete travel solutions for exhibitors Offering logistics services to ensure smooth cargo handling, custom clearing, transport compliance, etc. For many exhibitors, Engineering Expo is an energising outlet for gaining new customers as it is an ideal platform that helps them grasp market trends and innovations. Sharing similar sentiments, Bundela states, “The Expo’s byproducts revolve around creating awareness, brand building and generating a good response.” Having participated in the previous editions of Engineering Expo, Godse exclaims, “We have been associated with Engineering Expo since its first edition in Indore. Since Network 18 Publishing announces the dates well in advance, we have ample time to decide our exhibiting range. Moreover, for business, the January 2013 timeframe will be good as it does not clash with any festivals.” The upcoming Engineering Expo Indore 2013 promises to leverage its geo-strategic positioning to the fullest by inviting an array of stakeholders to witness industrial excellence of all sorts. Email: sweta.nair@network18publishing.com
January 2013 | Modern Plastics & Polymers 115
EVENT PREVIEW: Engineering Expo Aurangabad 2013
AURANGABAD February 1- 4, 2013 Ayodhya Nagari Ground
Leveraging market trends, expanding opportunities From being a mere tourist attraction centre to a manufacturing hub, Aurangabad’s journey has been glorious. The city has been growing at a healthy pace over the past few years and is expected to witness a rise in the years to come. Capturing this majestic proposition is the second edition of Engineering Expo Aurangabad. Slated to be held between February 1-4, 2013, this trade show promises to be the right connect between organisations and the growth forecasts… Nishi Rath
E
xploring new markets and providing the right platform for emerging opportunities has been the backbone of Engineering Expo ever since its inception. Having captured the manufacturing essence of regions like Ahmedabad, Pune and Chennai while providing them a manufacturing thrust, the second edition of Engineering Expo Aurangabad is all set to help one and all leverage on the opportunities and brighter prospects of this fast developing manufacturing hub. It all started when, Bajaj Auto Ltd entered Aurangabad in the 80s and was followed by Videocon. This move threw open a land of opportunities for
Highlights of this edition 250+ expected exhibitors 20,000+ visitors expected Business transactions worth `
80 crore expected 7,250+ products on display
Spread over an area of more than
1,50,000 sq ft Showcasing more than 30 diverse industry categories
Small and Medium Enterprises (SMEs) and the region’s growth prospects took an upward swing with major players like Skoda Auto, Varroc Engineering Pvt Ltd, Endurance Technologies Pvt Ltd, Man Diesel India, Can-Pack India and Siemens venturing into the region. Since then, SMEs have been contributing their fair share to the manufacturing sector here and thereby to the region’s growth. According to experts, Aurangabad is now one of the classic examples of efforts towards balanced industrialisation.
Growth of SMEs One of the favourite investment destinations, Aurangabad is known to be one of the fastest growing cities in Maharashtra. This has led to an array of business opportunities for SMEs in the region. Aurangabad has over 3,405 medium and small scale units generating about 36,871 jobs with an investment of `404.86 crore. It is estimated that by the year 2020, these units will grow to 9,000, generating about 95,000 jobs with an investment of `1,050 crore. In this era of cost competitiveness, when everyone is looking at controlling the overheads and reducing cost; existence of SMEs is a must. After all, SMEs help make the business models of Original Equipment Manufacturers (OEMs) more flexible. And with Aurangabad emerging as an attractive destination for auto giants, SMEs definitely have a great future here!
116 Modern Plastics & Polymers | January 2013
SEZs and IT: The growth catalyst The growth of Aurangabad can be traced to the time when Maharashtra Industrial Development Corporation (MIDC) started acquiring land to set up industrial estates. Today, Aurangabad boasts of Shendra, Chikalthana and Waluj MIDC industrial areas that are significant zones on the outskirts of Aurangabad. These areas, over the years, have witnessed a steady flow of investment and are home to both national and multinational players. The sectors that have attracted major investment in the region are automotive, engineering and pharmaceutical. In the last few years, the engineering and automotive sectors have significantly picked up, giving a boost to the entire industrial fraternity here. Aurangabad is the third city in Maharashtra after Pune and Nashik to offer an automotive cluster. Skoda Auto manufactures its models Superb, Laura and Yeti and also Passat and Jetta for Volkswagen and the A4, A6 and Q5 for Audi from its Aurangabad facility. Recently, Bajaj too launched its first four-wheeler manufactured in its facility in Aurangabad. Elaborating further, Chandrashekhar Patil, Partner, Veera Compressor, explains, “The presence of some major auto giants has helped SMEs bloom in Aurangabad. Although the market has been down for some time, we are looking forward to a better times ahead. SMEs definitely have a bright future in this region and are poised for growth.”
Engineering Expo Aurangabad 2013
While the auto industry has made it big in Aurangabad, pharma giants like Wockhardt, Lupin and Glenmark have also made their presence felt. Going ahead, the IT industry has started taking baby steps in Aurangabad and the coming up of Software Technology Parks of India (STPI) has given it a further push. With Aurangabad sprinting towards additional growth opportunities and with the region successfully bagging major investments, it is only a matter of time when it will attract the attention of IT giants. Besides, with IT hubs like Bengaluru, Pune and Hyderabad already reaching saturation, software professionals are looking for new avenues—a factor that could draw their attention towards Aurangabad. Aurangabad has a lot of opportunities and is relatively cost-effective as compared to other developing cities. As a result, not only professionals, but also medium-sized companies and firstgeneration entrepreneurs who want to try their hands in this industry are considering investing in Aurangabad.
Glimpses of previous edition 250 exhibitors 18,013+ business visitors from across India
17,000 business leads generated. Business transacted worth
`70 crore 6,250+ products displayed from different industries
1,00,000 sq ft area occupied More than 1,10,000 kg machinery moved in for display
83% exhibitors got the expected visitors at the show
180+ delegations
Engineering Expo: harbinger of growth By marking its presence in promising regions, Engineering Expo has always believed in showcasing a region’s potential to the right audience. Highlighting the scope that Engineering Expo has provided for SMEs and MSMEs, Jeevan Deshpande, Proprietor, Samarth Machinery, exclaims, “Engineering Expo has provided us a good platform. It has become a motivation for traders here. The variety of machines displayed at the event depicts the might of this place.” Deshpande adds, “We were part of the first edition and were happy to find the right audience to connect with. Thanks to the Expo, we were able to convert these inquiries into to good business. This year, too, we expect to make some good business.” Today, Aurangabad has become an emblem of an altogether different Maharashtra—the booming, increasingly urbanised, economic powerhouse. With huge industrial presence of significant corporate players, the city is buzzing with activity. Commenting on the value proposition of the Expo, Sandeep Khosla, CEO, Network 18 Publishing, says, “After 10 successful years of service to the industry, Engineering Expo today has established itself as India’s largest multi-location trade show on manufacturing. The Expo is a preferred destination for small and medium enterprises as well as manufacturing & engineering organisations to further their growth and that of the industry at large. or the 2012–13 season, we have eight editions spread across an equal number of locations of a rising India. Keeping our esteemed exhibitors and valued customers in mind, we have made elaborate provisions to offer a never before experience. These, we reckon, will add substantial traction to the industrial growth of the nation.” First time exhibitors are also hopeful to attract target customers. Sharing the excitement of a first-time participant,
New attractions in this edition Panel discussion aims at providing a roadmap to infuse growth in the region Institutional Buyer Involvement Plan to attract delegations from large corporate and major institutions Improvised visitor profiling — profile, scan, filter and bring in visitors as per exhibitors’ requirements Providing business networking support to exhibitors by leveraging Network 18 Publishing’s industry connect Credit rating facilities for the benefit of exhibitors Providing complete travel solutions for exhibitors Offering logistics services to ensure smooth cargo handling, custom clearing, transport compliance, etc. Kusum Soni, Proprietor, Akshay Heaters, states, “We are participating in Engineering Expo for the first time and expect to interact with representatives from various engineering-based companies from different regions/states. We are hopeful that the event will be a great success with audiences from various engineering fields participating in the event.”
Promising future Aurangabad boasts of a very strong brigade of young and enthusiastic firstgeneration entrepreneurs, who not only bring new ideas into implementation but also steer the region’s growth. With the enthusiasm and optimism about Engineering Expo Aurangabad riding high among this new brigade of entrepreneurs, the mega manufacturing show is set to provide a much deserved platform for developing business opportunities while leveraging the market trends. Email: nisi.rath@network18publishing.com
January 2013 | Modern Plastics & Polymers 117
EVENT REPORT: ANTEC ® Mumbai 2012
A maiden victory in India The recently concluded ANTEC® Mumbai 2012 opened a new chapter in the Indian plastics industry by bringing plastics specific state-of-the-art information to the Indian sub-continent for the first time. The conference vows to come back in 2014 to India with yet another enriching and enlightening edition. Until then, let’s take a look at what transpired at ANTEC® Mumbai 2012.
(L to R) Vijay Boolani, Dr Ernesto Occhiello, Dr Ajit Sapre, Manohar Parrikar, Jim Griffin and Ken Braney during the special plenary session
Sweta M Nair
T
he recently conducted ANTEC® Mumbai 2012, organised by the Society of Plastic Engineers (SPE), concluded on a promising note. This is the first time in 70 years of the Society’s existence that the event has been organised outside North America. The two-day conference on plastics and polymers infused much knowledge and enthusiasm in the plastic engineers’ circle. Held on December 6-7, 2012 at the Renaissance Convention Centre Hotel, Powai, Mumbai, this was the first time that the Society’s prestigious ANTEC® conference was held in India. Dubbed easily as one of the largest conferences for the plastics and polymers industry, the two-day event consisted of 178 papers being presented across 7 parallel tracks.The event was attended by over 450 delegates. Some of the patrons that supported the event included Reliance Industries
Ltd, SABIC, MAAC Thermoforming Machinery, Plastics Machinery Group, Paradise Plastics, Senoplast, Mutual Lightweighting, GEISS, OwensCorning, Machinecraft, ANTON PAAR, Fine Organics, ILLIG, Gharda Chemicals, Thermo Scientific, TA Instruments,Ticona, Steer Engineering, Datacolor, Rosler, OMV Machinery, Compulast, Vitasheet Group, Jubilant Industries, GAIL (India) Ltd, Baerlocher, etc. Associations such Plastindia Foundation (PIF), All India Plastics Manufacturers Association (AIPMA), Indian Plastics Institute (IPI), Organization of Plastics Processors of India (OPPI), Plexconcil, Indian Plastics Federation (IPF), Gujarat State Plastic Manufacturers’ Association (GSPMA), Polymer Processing Academy (PPA), and SPI supported the conference.
The substance ANTEC® Mumbai 2012 was a broadbased, high-quality technical conference
118 Modern Plastics & Polymers | January 2013
with presentations on new developments in the fields of plastics technology. In the conference, the sections were broadly classified as the ‘New Technology Forum’, ‘Advances in Materials Forum’, ‘Advances in Processing Forum’, ‘Advances in Materials Performance Forum’, ‘Advances in Machinery Forum’, and ‘Advances in Rheology, Modelling & Simulation’. The process of presentation was similar in all the themes, except for the ones being presented in the New Technology Forum. In this forum six eminent speakers from across the globe were invited to present the future of plastics and plastic processing in the areas of carbonaceous nanomaterials, which included graphenes and carbon nano-tubes. The session concluded with a highly interactive panel discussion. Vijay Boolani, Programme Chair SPE India and President Elect, SPE Global too affirmed by saying, “The interactive New Technology Forum attracted maximum interest and attendance”.
ANTEC ® Mumbai 2012
Jim Griffin commencing ANTEC® Mumbai 2012 by cutting the ribbon
Also for the first time, workshops were part of ANTEC®. Injection Moulding and Thermoforming & Medical Device, were the two workshops that were held on day one and two respectively. Talking about this new addition, Boolani said, “All workshops received excellent response. In terms of participation, Injection Moulding was well received in comparison to Thermoforming.”
Special mentions At the end of day one, the conference also hosted a special plenary session where Manohar Parrikar, Chief Minister, Goa, was the Guest of Honour. Being a Materials Science Engineer from IIT Mumbai, he addressed the issue of efficiently discarding of plastics. While inviting the plastics industries to invest in the state of Goa, he also expressed the need to have good Public Relations so as to rectify the misunderstood aspects of plastics. Next in this session was Dr Ernesto Occhiello, Executive Vice President, Technology and Innovation, SABIC, who delivered a special plenary address on plastics for sustainability. He stressed on the importance of sustainability and how it directly enhances the staying power of a company and its commitment to the environment & customers. Innovation was another point he raised, which in his point of view impacts the polymer value chain significantly. Another eminent personality who
Delegates attending one of the presentations at ANTEC® Mumbai 2012
contributed his views in this session was Dr Ajit Sapre, Group President, Research & Technology, Reliance Industries Ltd. He spoke on business, technology, trends and challenges for the Indian industry. In his point of view, the key segments for the plastics industry consist of polypropylene nonwoven, agriculture, Raffia, flexible packaging, automotive, and textile fibres for functional textiles in healthcare. He outlined the connotation of addivities, compounding and processing in shaping modern life. Further, he revealed, “The Indian plastics industry is currently growing 13 per cent per annum. The size of the Indian plastics industry is 10 million tonne per annum and the per capita consumption is about 8 kg per annum.” He also spoke about emerging trends in new feedstock, where flexibility is the key for continued plastics growth; application of bio-technology; and the implementation of a ‘waste to wealth’ practice. Other eminent personalities who attended this session was Jim Griffing, SPE Global President 20122013, Ken Braney, Sponsorship Chair, and Boolani.
Accolades galore With 31 stalls which showcased a range of products in the exhibition, ANTEC® Mumbai 2012 offered the Indian subcontinent a chance to learn and network with like-minded professionals. Talking about the ANTEC®’s first conference
in India, Boolani said, “The response in terms of presentations, attendees and patrons aligning with the event was beyond expectation. I am still receiving messages from all quarters describing the event as ‘smooth’ and ‘meticulously planned’. It definitely has been a historical event given this was the first one outside North America in 70 years. ANTEC® Mumbai 2012 has been receiving compliments as to being nowhere less than those held in the past in the United States of America.” ANTEC® will be hosted in India again in December 2014 and given the response that has been received from patrons, delegates and speakers; the organisers expect a much larger conference. In the next edition, perhaps a separate exposition will be organised. Keeping the two in close proximity this might attract delegates who would wish to attend the conference or visit the booths for meeting with patrons. Possibly, in comparison with this edition more forums could be added. A ‘Business of Plastics Forum’ where sponsored talks on the commercial aspects of patrons could be commissioned, is also another area the SPE is looking into. Although there are no official confirmations on the next venue city, the organisers are considering cities like Chennai, Delhi and Mumbai where ANTEC® 2014 could be conducted. Email: sweta.nair@network18publishing.com
January 2013 | Modern Plastics & Polymers 119
EVENT REPORT: International Conference of Thermoplastic Elastomer 2012
Gaining tensile strength in India Identified as one of the fastest growing segments in India, the global growth of Thermoplastic Elastomers (TPEs) is forecast to touch a CAGR of 5 per cent from 2012-2015. Presenting the potential scope of this variety was the 6th International Conference of Thermoplastic Elastomer which was held at Hotel Westin, Pune, on December 4-5, 2012. Read on to find out the highlights of this event. Sweta M Nair
H
aving the elastic behaviour of rubber and the processability of thermoplastics, Thermoplastic Elastomers (TPEs) has been one of the most active areas in materials and application development. The demand for TPEs is rising from emerging economies in comparison to the developed ones. At present, TPEs account for 40-50 per cent of application in the automotive sector alone. However, its application has significantly increased across verticals such as transportation, adhesives, health, hygiene, consumer grips, water proofing, infant toys, flooring, sports recreation, etc. The use of TPEs has also been expanded into sports goods segment, making Asia the centre of the footwear industry. Organised by PLEXIUM, India in association with Chatsworth Hall, Singapore, the International Conference of Thermoplastic Elastomer, 2012 proved to be the right occasion for the industry to present their latest materials, technologies and applications.
Inaugural session The
conference
was
chaired
by
Mirisch Damani, a founder member of PLEXIUM and Chairman & Managing Director, Zylog Plastalloys. In the inaugural session, Chief Guest, Vipul Shah, CEO and Chairman, Dow Chemical India, spoke on ‘Global market trends of Elastomer and its impact on Indian Economy’. He said, “The total global consumption of elastomers in 2011 was 1.1 metric tonne. The growth in automotive and footwear industry will drive the use of Polyolefin Elastomers (POE) and Ethylene Propylene Diene Monomer rubber (EPDM).” Accompanying Shah at the inaugural session was Krishna Venkataswamy, Senior Director of Global Research and Development, GLS, a Polyone Corporation, USA., who was the Guest of Honour. Venkataswamy narrated how TPE was developed, patented, commercialised in late 50s. Highlighting innovations in overmoulding, he spoke about sustainability and recyclability being the mantra of every CEO. Further, he delved into the global mega trends, new chemistries and technologies & the ongoing consolidation of global TPE manufacturers that would continue to influence its demand.
(From L to R) Sanjay Khedgikar, Partner PLEXIUM; Dr. Krishna Venkataswamy; Kirit Chandan, Head of Business, Technovinyl Polymers India Ltd; Vipul Shah; Mirisch Damani and Atul Rambhia, Partner PLEXIUM
120 Modern Plastics & Polymers | January 2013
After the inaugural session, the conference commenced with its distinguished line up of speakers and their respective presentations. Next in line was Jaydeep Patel, Applications Development Manager, Dow Elastomers, India. Reflecting his thoughts on Thermoplastic Olefin (TPO), he spoke about the need to improve CO2 emissions, fuel efficiency, vehicle light-weighting as part of the solution and material innovations. Other sessions on day one and day two concentrated on topics such as ‘Plasticisers for TPE Formulations’, ‘Performance TPEs for Novel applications in Automotives’, ‘High Performance TPEs for Automotive’, ‘Advanced Additive Technologies for Automotive Applications’, ‘Novel TPE Modifiers for Engineering Plastics’ and many others.
Concluding note The International Conference of Thermoplastic Elastomer, 2012 concluded on day one with an evening networking session. The relaxed ambiance of this session attracted informal dialogue and discussion. Maintaining its focus of the technical-side of the business, the two-day conference attracted over 110 participants who gathered under one trail of thought. In a span of two days, the conference covered 15 presentations. Many of the speakers had travelled from United States of America, Germany, Sweden, Singapore, China and Japan; sharing vast knowledge and experience they had gathered over the years in their areas of expertise. As the industry basks in the glory of the event, it eagerly awaits an official announcement regarding the next conference, which PLEXIUM states will broaden its scope to cover topics of TPOs, TPEs, and polypropylene compounds. Email: sweta.nair@network18publishing.com
EVENT REPORT: Engineering Expo Chennai 2012
CHENNAI
November 22-25, 2012 Chennai Trade Centre, Nandambakkam
Showcasing Southern manufacturing strengths Chennai’s favourable business climate has helped the city bag several envious deals over the years. With an aim to help manufacturers across the country encash on the Chennai advantage, Network 18 Publishing held the 5th edition of Engineering Expo Chennai 2012, at Chennai Trade Centre, Nandambakkam, Chennai, from November 22-25, 2012. Offering both exhibitors and visitors a platform to interact and witness engineering marvels, the Expo proved to be a one-stop shop for one and all. A report… Suprita Anupam
I
n the recent years, along with IT investments of repute, Chennai has bagged huge deals in the auto, OEM and ancillary industries. The city has, over the years, transformed itself into a bustling investment destination with major auto companies such as Daimler, Ford, Ashok Leyland, Mahindra, NISSAN, Renault, BMW and TAFE Tractors offering a boost to the ancillary units in the industrial clusters of Ambattur, Sriperumbudur and Padi. According to P Shanmugasundaram, Chief GM – Projects, TIDCO (OD) & MD, TICEL Bio Park Ltd, “Unlike China, Chennai’s development is not an integrated one but has its own reasons for housing 34,500 companies and 35,000 expats. The Tamil Nadu Government also facilitates the process of clearances to set up companies.” Leveraging on the Chennai advantage is Engineering Expo Chennai, which brings in its expertise of uniting the buyers and sellers of the engineering and manufacturing sectors, thereby providing a holistic business ecosystem. Launched in Ahmedabad in 2002, Engineering Expo has come a long way today by becoming one of India’s largest multi-location SME meeting points. Elaborating on the legacy of Engineering Expo, Sandeep Khosla, CEO, Network 18 Publishing, said,
(L to R): Nitin Kunjir, Deputy Manager – Sales, Network 18 Publishing; Manas R Bastia; Ramesh P S; P Shanmugasundaram; Sandeep Khosla; Ameer Munaff; and Hari Hara Subramaniam, Manager – Sales, Network 18 Publishing at Engineering Expo Chennai 2012
“After 10 successful years of service to the industry, Engineering Expo today has established itself as India’s largest multilocation trade show on manufacturing. The Expo is a preferred destination for small and medium enterprises as well as manufacturing & engineering organisations to further their growth and that of the industry at large. For the 2012–13 season, we have eight editions spread across an equal number of locations of a rising India (including Ahmedabad, Pune, Chennai, Ludhiana, Indore, Aurangabad, Rudrapur and Hyderabad). Keeping our esteemed exhibitors and valued customers in mind, we have made elaborate provisions to
122 Modern Plastics & Polymers | January 2013
offer a never before experience. These, we reckon, will add substantial traction to the industrial growth of the nation.”
The inauguration… The 5th edition of Engineering Expo Chennai 2012, one of the largest trade fairs in the city, was inaugurated in the gracious presence of Ramesh P S, President, Ambattur Industrial Estate Manufacturers’ Association (AIEMA), & MD, Airflow Engineering; Ameer Munaff, CEO, Fein Power Tools; Shanmugasundaram; Sandeep Khosla; and Manas R Bastia, Senior Editor, Network 18 Publishing. “Engineering Expo provides a single window shopping
EVENT REPORT: Engineering Expo Chennai 2012
Highlights of this edition
200 exhibitors from across India Spread over more than
4,500 sq m 12,072 business visitors from across India Business transacted worth
` 62.47 crore 8,893 business leads generated
8,000+ pproducts displayed from different industries More than 80,000 kg machinery moved in for display solution for SMEs as they usually sell their products to a variety of clients such as automobile, machine tools, material handling and so on. Additionally, a visitor can meet all his demands in one day,” highlighted Ramesh while commenting at the occasion. Elaborating further, Munaff averred, “Engineering Expo is one of the best platforms for us to reach the end customer. This is also an opportunity for us to let our customers have a feel of our product operations and train them about the right working procedures. This is one of the major reasons why we are launching our new handheld core drilling machine - the first-of-its-kind in terms of technology, quality and cost in the whole world.”
Cutting-edge technologies Over the years, Engineering Expo Chennai has been providing opportunities for SMEs, which are critical for the growth of emerging markets such as India, to display their products as well as witness some of the latest technologies that could help develop their business. The 2012 edition offered similar growth avenues. The Expo served as a platform for
Indian & overseas companies to exhibit their products & services, interact with potential buyers & sellers, generate new incremental business and forge new partnerships. Showcasing cuttingedge technologies, this year’s edition also unveiled the latest in products, machinery and equipment from manufacturing & related industries. This edition of Engineering Expo Chennai, which spanned over a period of four days, generated revenue in excess of ` 62.47 crore.
Exhibitors speak The Expo showcased over 30 diverse segments of industries and gave visitors an opportunity to witness the latest technologies and products. Some of the leading companies who participated in this edition included National Instruments, Durga Bearings, Dirak India, Fein Power Tools India Pvt Ltd, Gandhi Automation Pvt Ltd, Hitachi Koki India Ltd, Larsen & Toubro Ltd, Macht Exim Llp, Malwa Machine Tools, MGM-Varvel Power Transmission Pvt Ltd, Shuter Enterprises India Pvt Ltd, Testo India Pvt Ltd and Tussor Machine Tools India Pvt Ltd among others. Among the exhibitors, Sonal Sulania, Director, Durga Bearings Pvt Ltd, stated, “We decided to participate in this event due to the direct involvement of Network 18. Earlier, we used to participate in events, which were focussing on a specific sector. The focus of Engineering Expo is diversified and you can avail the benefit of a single platform to reach all the sectors. The Expo provided a brilliant platform for all sectors to interact. To gain more prominence, perhaps, more well-established companies could also showcase their products along with other SMEs.” Vishak Mani, Director, Clasys, another visitor, stated, “This is the fourth time that we are participating in Engineering Expo and second time that we are participating in Chennai; the previous three editions were quite successful for us. Exhibitions like these
124 Modern Plastics & Polymers | January 2013
help us get new customers as well as enhance the know-how of the market.”
Visitors’ verdict A variety of visitor groups were seen at the Expo, which included engineering students, universities’ R&D professors, SME proprietors and tier I companies representatives. Dr P Meganathan, Consultant, Sinto India Ltd, who visited the event the very first day, exclaimed, “We are in the process of setting up a new manufacturing plant here and I was looking for prospective suppliers at the Expo. It was my first visit to such a diversified exhibition, and I have interacted with a couple of fabrication, rubber and tool making companies. So far, I have had a positive response in this regard.” Another visitor, Karthik Chandra Shetty, Director, Lumens Group of Company, said, “I have been regularly visiting Engineering Expo since the last 2–3 years in Pune and Ahmedabad, and it is good to see that it has prospered over the years. Engineering Expo covers almost all the segments of engineering goods. I always get to learn new things at the Expo.”
Expanding business horizon Since the Expo is expected to generate business leads worth more than ` 1,000 crore all over India, it offered an apt platform for exhibitors to directly interact with end-customers. Besides, it served as a launchpad for SMEs and facilitated interaction between endcustomers and suppliers. The 2011 edition of Chennai Engineering Expo recorded business transactions worth ` 41.98 crore, with more than 12,692 business leads being generated; this year the transaction exceeded to ` 62.47 crore as per the feedback received from exhibitors. Over 8,000 products from various industries were on display in an area spanning 4,500 sq m. The next edition of Engineering Expo will be held in Ludhiana from December 21–24, 2012. Be there to catch the action! Email: suprita.anupam@network18publishing.com
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Welset Plast Extrusions Pvt Ltd Mumbai – Maharashtra Tel: 022 - 28215734, 28387054 Email: info@welset.com Website: www.welset.com
Injection moulding Long fiber rigid thermoplastic polyurethane RTP 2300 series long fiber rigid thermoplastic polyurethane surpasses rigorous set of tests for reinforced shoes. The long fiber TPU compound can be injection molded into toe caps. A VLF TPU toe cap can exceed ANSI specifications requiring that a cap must withstand 7500 pound of direct impact and 2500 pound of static load. With this compound, it is possible to almost double the static load standard for safety toe caps. Compared to steel, this material has high strength, weight reduction and being non-conductive will not activate metal detectors, insulates against heat and cold, non-magnetic and static free. Though this material is ideal for safety work boots and shoes, their use has greatly expanded into other markets such as the military. RTP Company Chennai – Tamil Nadu Tel: 044 - 42147313 Email: srengasamy@rtpcompany.com Website: www.rtpcompany.com 126 Modern Plastics & Polymers | January 2013
Injection moulding technology is used across the range of polymer families from polyolefins to engineering polyamides, styrenes and various special compounds to meet the specific needs of the parts. Parts from sizes as small as a button to as large as the front hood of heavy commercial vehicles are moulded, covering products of both technical and aesthetic requirements. It has the most advanced technology ranging from 50 tonne to 3000 tonne across reputed brands in the industry. Application areas include production of HVAC unit, rack system for retail, ice twister, radiator grill, bumper system, blower case, truck front panel, fan unit, pillars, door bin and washing machine tub. Mutual Industries Ltd Mumbai - Maharashtra Tel: 022 – 66895300 Website: www.mutual-industries.com
PRODUCT S
Low cost PID temperature controller
Low cost intelligent PID temperature controller provides thermocouple input like thermocouple K, E, J, N, RTD Pt100 and relay or SSR voltage output. It also facilitates maximum two alarm relay outputs. This model is available in different sizes of 48 X 48 mm², 72 X 72 mm² and 96 X 96 mm². It has measurement accuracy of 0.3%FS±1oC and temperature display resolution of 1oC. Different control mode can be configured as on or off, artificial intelligence control, including fuzzy logic PID control and advanced control algorithm with the function of parameter auto tuning. It has a built-in switch mode power supply voltage rating of 100-240VAC/ 50-60Hz and consumes only 2W. Micon Automation Systems Pvt Ltd Ahmedabad – Gujarat Tel: 079 - 32900400 Email: sales@miconindia.com Website: www.miconindia.com
January 2013 | Modern Plastics & Polymers 127
PRODUCT S
Thermoplastic material Hipolyene is a high performance polypropylene base thermoplastic material, suitably tailored to meet specific requirements of automotive OE / Tier I. These state of the art, technology driven, compounds consists of high flow, high modulus, high impact formulations, providing excellent scratch and mar resistance, low fogging, moulded in colour, odourless, yet paintable compositions, with low thermal expansion. These compounds are developed to comply with automotive specifications, for interior, exterior, under the hood and body parts, covering wide varieties of applications such as instrument panel, door and pillar trims, consoles, bumpers, body panels, body side moulding, wheel arch liners, rub strip, AC and heater housing, ducts, radiator fan, engine covers and so on. Zylog Plastalloys Pvt Ltd Pune – Maharashtra Tel: 020 – 26650219 Fax: 020 – 26650220 Email: sales@zylogplastalloys.com Website: www.zylogplastalloys.com
128 Modern Plastics & Polymers | January 2013
PRODUCT S
must To make the product of superior quality, it s. This adhere to safety and contamination-free norm et makes the end product well accepted in the mark . reducing its rejection rates
Agnish Roy (Manager - Business Development) Marsap Services Pvt Ltd
January 2013 | Modern Plastics & Polymers 129
PRODUCT S
Hopper dryer The SHD series ‘Standard’ hopper dryer offers an effective and low-cost method for plastic material drying. Hot air is used to dry wet materials during packaging, transportation, and recycling cycles. The hopper dryer can be directly mounted on the moulding machine for quick drying and space saving. It adopts hot air diffuser to gain an even hot air flow from bottom to the top of the hopper with capacity ranging from 12 to 1000 kg to improve drying efficiency. It adopts heat-insulated blower to prolong its lifespan. Optional 24-hour timer is available for each model. Shini Plastics Technologies India Pvt Ltd Thane – Maharashtra Tel: 0250 – 3021166, 88 Fax: 0250 - 3021100 Email: india@shini.com Website: www.shini.com
130 Modern Plastics & Polymers | January 2013
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PRODUCT S
Fully automatic PET blow moulding machine Fully automatic P ET stretch blow moulding machine is useful in manufacturing PET bottles and jars, which are being used for mineral water, edible oil, pesticides, pharmaceuticals, carbonated soft drinks, liquor, cosmetics and confectioneries. It has a unique bottle auto clipper for online filling system and is also useful as bottle ejector. The production capacity is 3200 to 3600 bottles / hour up to 30 mm neck size. It is equipped with a fully electrical automatic preform loader and 160 character LCD display programmed with two high speed Intel 8051 microcontroller for easy operation. Shree Samarth PET Industries Mumbai – Maharashtra Tel: 022 - 32415603 Fax: 022 - 28676131 Email: info@samarthpet.com, sales@samarthpet.com Website: www.samarthpet.com
January 2013 | Modern Plastics & Polymers 133
PRODUCT S
Polypropylene sheet The polypropylene (PP) sheet is an innovative product, which gives improved flatness, stiffness and surface finish with excellent print surface and can be directly fed into offset printers. These PP sheets are generally used by signage industry for front lit banners and stationery industry for making plastic file folders. Sheets are available in various sizes in cut sheet form. The PP sheet has excellent printability, stiffness and flatness, high tear strength and is eco-friendly, fully recyclable and non-hazardous. Essen Speciality Films Pvt Ltd Rajkot - Gujarat Tel: 02827 – 252021 Fax: 02827 - 252951 Mob: 09825312701 Email: sales@essenspeciality.com, info@essenspeciality.com Website: www.essenspeciality.com
The information published in this section is as per the details furnished by the respective manufacturer/ distributor. In any case, it does not represent the views of Business Insights •Technologies•Opportunities
134 Modern Plastics & Polymers | January 2013
LIST OF PRODUCT S
Looking For A Specific Product? Searching and sourcing products were never so easy. Just type MPP (space) Product Name and send it to 51818
eg. MPP Moulding and send it to 51818 Product
Pg No
AC drives and soft starter ...........................................79 Additive masterbatches ................................................... 33, 35 ADPE ................................................................................... 73 Agglomerator ...................................................................... 127 Air audits blower..................................................................... 8 Air bubble sheet plant........................................................... 81 Air conditioner parts ......................................................... FGF Air cooled die face pelletiser ................................................. 31 Air cooled root blower .......................................................... 71 Alarm annunciator ................................................................ 39 All electric machine .............................................................. 21 Aluminum extrusion ........................................................... 134 Analog timer ........................................................................... 6 Ancillary equipment .............................................................. 59 Auto dosing and mixing system.......................................... 133 Auto vacuum loader ............................................................ 133 Automatic material handling system .................................... 31 Automation system ............................................................... 75 Bag conversion ..........................................................72 Barrel ................................................................................... 140 Barrel screw ........................................................................... 99 Batch weigh blender ............................................................. 22 Biodegradable masterbatches ................................................ 35 Black masterbatches .................................................. 15, 33, 35 Blender ......................................................................... 19, FIC Blending unit .................................................................... FGF Blower series ......................................................................... 75 Blown film extrusion system ............................................... BC Blown film plant ................................................................. 127 Box series wormgear unit ...................................................... 94 Box strapping plant ............................................................. 127 Braided/suction hose plant.................................................. 127 Brass .................................................................................... 129 Brass insert .......................................................................... 129 Brass moulding.................................................................... 129 Cam follower ........................................................... 127 Cast film line......................................................................... 81 Central material conveying system ..................................... 133 Chain pulley block .............................................................. 134 Chemical and industrial pump ............................................. 67 Chiller ................................................................................. 129 Circular weaving machine ..................................................... 14 Clamp .................................................................................. 128 Clean room application ......................................................... 17 Cleaning oven ..................................................................... 140 Cluster facia ...................................................................... FGF CNC machine ....................................................................... 53 CNC machining centre......................................................... 53 CNC vertical machining center ............................................ 95 Co-kneader............................................................................ 59 Colour masterbatches ................................................ 33, 35, 59 Compact chiller ................................................................... 137 Compact film plant ............................................................. 127 Complete range of rational moulding machine and rational mould ................................................. 20 Compound and reprocessing plant ..................................... 127 Compounding extrusion........................................................ 20 Compressed air dryer .......................................................... 125 Compressed air system .......................................................... 29
Product
Pg No
Compressor ....................................................................... 8, 29 Conductive compound .......................................................... 35 Conical twin screw extruder ................................................. 31 Connector.......................................................................... FGF Continuous screen changer ................................................. 140 Control panel ...................................................................... 133 Control software.................................................................... 39 Conventional phase failure relay ............................................. 6 Convertor ...................................................................... 39, 133 Co-rotating twin screw machine........................................... 16 Counter ................................................................................... 6 CPVC pipe...................................................................... 10, 23 Crab..................................................................................... 134 Crane ................................................................................... 134 Crusher ................................................................................ 133 Crystalliser........................................................................... 125 Cutting and stitching machine ............................................. 14 Data acquisition.........................................................39 Datalogging software .......................................................... 133 Dehumidifying air dryer ............... 54, 85, 133, 137, FGF, FIC Delphi ATDC brake motor .................................................. 94 Delphi three-phase motor ..................................................... 94 Digital panel meter ............................................................... 12 Digital temperature controller............................................... 44 Door trim .......................................................................... FGF Dosing and mixing................................................................ 75 Double column vertical ......................................................... 53 Double column vertical machining centre ............................ 53 Double shaft gear box ......................................................... 128 Drive...................................................................................... 44 Dry break coupling ................................................................. 8 Drying and dehumidifying.................................................... 75 Drymax air-hot air dryer ................................................... FIC Drymax dryer ..................................................................... FIC Drymax PET-dehumidified dryer ..................................... FIC Dual channel with modbus ................................................... 44 Dynamic controller ............................................................... 44 Ejector........................................................................ 8 Elastomer extrusion pump .................................................... 67 Elastomer injection moulding machines for rubber ............. 87 Electric injection moulding machine gearbox......................... 7 Element shrink disc ............................................................ 127 EOT/HOT cranes .............................................................. 134 Extruder machine ............................................................ 27, 83 Extrusion ............................................................................. BC Extrusion coating lamination plant....................................... 81 Extrusion coating lines (lamination plant) ........................... 14 Extrusion system ................................................................. BC Feeding and conveying ........................................75, 125 Feeding, conveying and handling system .............................. 69 Ferrous casting, non-ferrous casting.................................... 134 Fixtures ................................................................................ 128 Flame proof hoist ................................................................ 134 Flame retardant masterbatches ............................................. 33 Flexible hose making plant ................................................. 127 Fluid ................................................................................... BIC Forged component .............................................................. 134 Four axis shaft gear box ...................................................... 101 Freewheel oneway clutch .................................................... 127
Product
Pg No
Fueling system ......................................................................... 8 Fully automatic PET blow moulding machine .................. 133 Fully automatic strapping plant ............................................ 81 Gear ............................................................... 128, BIC Gear box ............................................................. 128, 134, BIC Gear box for injection machines ......................................... 101 Gear box for plastic extruder .............................................. 101 Gear motor ................................................................... 97, BIC Gear pump .......................................................................... 140 Geared and flexible coupling ............................................. BIC Goliath crane....................................................................... 134 Goods lift ............................................................................ 134 Granulating and recycling ..................................................... 75 Granulator ...........................................................125, 137, FIC Granule................................................................................ 127 Gravimetric blender ............................................................ 137 Green purified gear box ...................................................... 101 Grip plier............................................................................. 128 HDPE/PP raffia tape plant ...................................... 127 Head lamp and tail lamp .................................................. FGF Heart valve frame .................................................................. 37 Heat transfer rolls ............................................................... 140 Heater cooler mixer....................................................... 31, 127 Heating and cooling.............................................................. 75 Helical speed reducer .......................................................... 128 High cavitation ..................................................................... 17 High performance screw ..................................................... 140 High precision hydraulic clamping injection moulding machine................................................ 126 High speed mixer .................................................... 27, 83, 127 HM/HDPE/LDPE/LLDPE ............................................... 81 Hold back............................................................................ 127 Hopper dryer ............................................................... 130, 133 Hopper loader ..................................................................... 137 Horizontal handel clamp .................................................... 128 Hot air dryer ....................................................... 85, 137, FGF Hot runner system ................................................................ 75 Hydraulic injection moulding machine................................. 21 Hydraulic motor .................................................................... 41 Hydraulic pump .................................................................... 41 Hydraulic servo drive ............................................................ 41 Hydraullic press ..................................................................... 31 IDPE ........................................................................73 IML techniqe ........................................................................ 17 Industrial vaccum system ...................................................... 71 Injection molding machine ..........5, 25, 74. 92, 121, 130, FGF Injection moulding ............................................................. 126 In-line drip irrigation plant................................................... 57 Inline drip tubing ............................................................ 10, 23 Isolator .................................................................................. 39 Jambo bag dumping station ........................................31 Jib crane .............................................................................. 134 Jig ....................................................................................... 128 Keyless transmisson element .................................... 127 Knob and switch ............................................................... FGF Lab extruder ..............................................................31 Lab mixer .............................................................................. 31 Largeflow water heater.......................................................... 75 Loader ................................................................................ FIC
FGF - Front Gate Fold, FIC - Front Inside Cover, BIC - Back Inside Cover, BGF - Back Gate Fold, BC - Back
January 2013 | Modern Plastics & Polymers 135
LIST OF PRODUCT S
Product
Pg No
Loading arm............................................................................ 8 Long fiber rigid thermoplastic polyurethane ...................... 126 Low cost PID temperature controller................................. 127 Machined component .............................................. 134 Machining centre .................................................................. 53 Manual and hydraulic screen changer................................. 140 Masterbatch feeder .............................................................. 133 Masterbatch mixer ................................................................ 31 Masterbatches............................................................ 33, 51, 93 Material dryer ....................................................................... 19 Material storage .................................................................. 137 Medical molds ....................................................................... 17 Melt pressure transducer ....................................................... 39 Milky polymer ..................................................................... 130 Mono and multilayer sheet line ............................................ 14 Monofilament line................................................................. 14 Monolayer blown film ..................................................... 10, 23 Monolayer blown film line.................................................. BC Monorail trolley .................................................................. 134 Motor .................................................................................... 94 Motorised chain pulley block.............................................. 134 Motors and drives ................................................................. 79 Mould changing system ...................................................... 107 Moulding............................................................................... 17 Mould temperature controller ............................................. 137 Mould ........................................................................ 20, 27, 83 MTC .................................................................................. FIC Multi component mould ....................................................... 17 Multi layer cast film line ....................................................... 14 Multilayer blown film ..................................................... 10, 23 Multilayer blown film line .............................................14, BC Multilayer blown film plant .................................................. 81 Multilayer co-extrusion blow film plant ............................. 127 Multilayer co-extrusion sheet line......................................... 18 Multiplayer polyethylene film ............................................. 126 Natural polymer....................................................... 130 Oil cooler ................................................................ 129 Optic sheet extrusion line ..................................................... 18 Optical brightner................................................................... 35 Panel cooler ............................................................. 129 Panel metre.............................................................................. 6 Paperless recorder .................................................................. 12 Parallel and right angle axis gearbox....................................... 7 Pelletiser .............................................................................. 140 PET....................................................................................... 73 PET box strapping plant ...................................................... 81 PET line injection moulding machine ................................. 21 PET masterbatches ............................................................... 33 PET perform dedicated machine.......................................... 49 PET sheet extrusion.............................................................. 18 PET/PE washing line ........................................................... 14 Phase failure relay ................................................................... 6 PID controller ............................................................... 39, 133 Pipe extrusion line for PVC/PPR/Pe ................................. 121 Planetary gear boxes ............................................................ 128 Plastasia 2013 ........................................................................ 62 Plastic auxiliary equipment ................................................... 22 Plastic board production system ......................................... 109 Plastic brightner .................................................................. 130 Plastic conveyor belt.............................................................. 27 Plastic processing machinery ancillaries and spare ............... 99 Plastic processing machine .................................................... 14 Plastic sheet plant ............................................................... 127 Plastic tinopol ..................................................................... 130 Plastic whitener ................................................................... 130 Plastics washing line ............................................................. 59 PLC....................................................................................... 44 Poly pump ............................................................................. 52 Polyester staple fibre.............................................................. 59 Polymer production pump .................................................... 67 Polyolefin pipe................................................................. 10, 23
Product
Pg No
Polypropylene sheet ............................................................. 134 PP ......................................................................................... 73 PP glass filled compound ...................................................... 33 PP mineral filled compound ................................................. 33 PP -R pipes ..................................................................... 10, 23 PP TQ plant ......................................................................... 81 PP/ HDPE semi automatic strapping plant......................... 81 PP/HDPE rafffia tape line ................................................... 81 PPRP Powder ..................................................................... 130 Precision fabrication work ................................................... 128 Precision gear ...................................................................... 101 Precision moulding............................................................ FGF Precision temperature controls ............................................ 133 Press .................................................................................... 109 Priming valve........................................................................... 8 Printing and cutting / rewinding machine ........................... 14 Printing press ...................................................................... 109 Process controller .......................................................... 12, 133 Product assembly ................................................................. 134 Profile controller.................................................................... 44 Pull action ........................................................................... 128 Pulveriser ................................................................... 20, 27, 83 Pump ................................................................................. 8, 67 PVC extrution line machine ................................................. 34 PVC foam core pipe ....................................................... 10, 23 PVC garden pipe................................................................. 127 PVC mixer cooler............................................................ 10, 23 PVC palletisin lines......................................................... 10, 23 PVC pipe......................................................................... 10, 23 PVC profile line .............................................................. 10, 23 Quick die change system .......................................... 107 Quick mould change system ............................................... 107 Recycling lines...........................................................14 Reducer ................................................................................. 94 Relay ........................................................................................ 6 Resin dehumidifier .............................................................. 125 Robot.................................................................................. FIC Rock and roll machine .................................................... 27, 83 Rotary automatic hot colour marking machines................... 89 Round table carrousels .......................................................... 27 RTD .................................................................................... 133 Safety access equipment .............................................. 8 Screws.................................................................................... 99 Secon and dull polymers ..................................................... 130 Servo energy saving machine ................................................ 49 Shaft mounted speed reducers ............................................ 128 Sheet calendering line ......................................................... 109 Shut off nozel...................................................................... 140 Shuttle remoulding machine ................................................. 20 Single bag feeding system ..................................................... 31 Single mill pulveriser....................................................... 27, 83 Single screw extruder gearboxes.............................................. 7 Single screw extruders ........................................................... 31 Single shaft extruder gear box............................................. 128 Software for central monitoring.......................................... 125 Solid silicone and liquid silicone with 15 to 1000t clamping force and 30 ccm to 26.000 ccm injection volume ............... 87 Solid state relay ................................................................... 133 Spiral cum helical gear box ................................................ BIC Sprocket............................................................................... 128 Stack mold ............................................................................ 17 Storage tank equipment .......................................................... 8 Straight line action .............................................................. 128 Strand pelletiser..................................................................... 31 SV power cooled motor ........................................................ 94 System solution ..................................................................... 75 Tank truck equipment................................................. 8 Tape extrusion ....................................................................... 72 Tape stretching line with inverter driven cheese winders ..... 14 Technical mould .................................................................... 17 Temperature controller .................................. 6, 12, 39, 44, 133
Product
Pg No
Temperature indicator ............................................................. 6 Temperature sensors ............................................................ 133 Tensioner nut ...................................................................... 127 Thermocouple ..................................................................... 133 Thermoformers ................................................................... BC Thermoforming ................................................................... BC Thermoforming and PS foam............................................. BC Thermoplast production pump ............................................. 67 Thermoplastic material ....................................................... 128 Thermoplastic rubber .......................................................... 126 Thick and wide plastic sheet extrusion line.......................... 18 Three arm bi-axial roto moulding machine.................... 27, 83 Three axis shaft gear box .................................................... 101 Thyristorised power controllers........................................... 133 Toggle action clamp ............................................................ 128 Toggle injection machine ...................................................... 21 Toggle press......................................................................... 128 TPE....................................................................................... 87 TPE/TPU compounds.......................................................... 33 Track rollers......................................................................... 127 Transfer trolley .................................................................... 134 Transmissions and PTOs ........................................................ 8 Transmitter ............................................................................ 39 Trilobe root blower ............................................................... 71 Turned component .............................................................. 134 Twin - screw co-rotating extruder .................................. 24, 37 Twin - screw element...................................................... 24, 37 Twin - screw extruder ..................................................... 24, 37 Twin mill pulveriser ........................................................ 27, 83 Twin roll mill ........................................................................ 31 Twin screw extruder gearboxes ............................................... 7 Twin screw extrusion plant ................................................. 127 Twin-screw extruder.............................................................. 59 Two layer blown film ...................................................... 10, 23 Two platen injection moulding machine .............................. 21 Ultra sonic flow meter ................................................12 Underwater pelletiser ............................................................ 31 Universal controller ............................................................... 44 Universal indicator ................................................................ 39 Universal input temperature scanner .................................. 133 Universal masterbatches ........................................................ 33 UV and PU masterbatches.................................................... 33 UV stabilisers ........................................................................ 35 Vacuum forming machine......................................... BC Vacuum loader ................................................................... FGF Vacuum pumps and system ..................................................... 8 Variable displacement pump energy-saving machine ........... 49 Vario speed variators ............................................................. 94 Vertical handle clamp.......................................................... 128 Vertical machining centre ..................................................... 53 VFD’s and soft starters for modern industries ..................... 79 Vibratory screening system ................................................... 20 Vibro screens ................................................................... 27, 83 Vinyl technology ................................................................... 91 Virgin polymers................................................................... 130 Volumetric dosing unit........................................................ 125 Warehouses ............................................................. 109 Water chiller ........................................................................ 125 Water jetting ........................................................................... 8 WFR .................................................................................. FIC White masterbatches....................................................... 33, 35 Winding ................................................................................ 72 Wire and cable plant........................................................... 127 Wire EDM ........................................................................... 95 Wire rope hoist ................................................................... 134 Wireless convertor................................................................. 39 Worm gear ......................................................................... BIC Worm reducer ..................................................................... 128 Worm reducer gear box....................................................... 128
FGF - Front Gate Fold, FIC - Front Inside Cover, BIC - Back Inside Cover, BGF - Back Gate Fold, BC - Back
136 Modern Plastics & Polymers | January 2013
LIST OF ADVERTISERS Advertiser’s Name & Contact Details
Pg No
Advertiser’s Name & Contact Details
ACS Auxiliaries India Pvt Ltd ...................... 22
Forwell Precision Machinery Co., Ltd..........107
T: +91-02135 - 329112 E: acsindia@corpemail.com W: www.aecinternet.com
T: 886-4-834-5196 E: forwell@forwell.com W: www.forwell.com
Adinath Controls Pvt Ltd ............................133
Freeze Tech Equipments Pvt Ltd .................129
T: +91-2764-286573 E: info@adinathcontrols.com W: www.adinathcontrols.com
T: +91-044-42152387 E: info@freezetechequip.com W: www.freezetechequip.com
Aeromec Marketing Co Pvt Ltd .................... 89
Gardner Denver Engineered Pro. (I) ............... 8
T: +91-250-2454915 E: hvt@aeromec.in W: www.aeromec.in
T: +91-79-40089312 E: info.ahm@gardnerdenver.com W: www.gardnerdenver.com
Alok Masterbatches Ltd ............................... 15
Gelco Electronics Pvt Ltd............................... 6
T: +91-11-41612244 E: sales@alokindustries.com W: www.alokmasterbatches.com
T: +91-79-22200902 E: info@gelco-world.com W: www.gelco-world.com
Blend Colours Pvt Ltd.................................. 33
Heattrans Equipments Pvt.Ltd. ...................134
T: +91-40-2436 1499 E: info@blendcolours.com W: www.blendcolours.com
T: +91-79-25840105 E: info@heattrans.com W: www.heattrans.com
Boge Compressed Air System ....................... 29
Himalayan Packaging Industries P Lt ........... 73
T: +91-044-43009610 E: fc.jayakaran@boge.com W: www.boge.in
T: 91-120-4269355 E: info@himalayangroup.co.in W: www.himalayangroup.co.in
Bry Air (Asia) Pvt Ltd .................................. 54
J P Extrusiontech Limited ............................ 14
T: 91-11-23906777 E: bryairmarketing@pahwa.com W: www.bryairsystems.com
T: +91-2646-222163 E: info@jpextrusiontech.com W: www.jpextrusiontech.com
Chamunda Equipments ...............................128
Jyoti CNC Automation Pvt. Ltd.................... 53
T: +91-79-27522437 E: clamp@chamundaequip.com W: www.chamundaequip.com
T: +91-2827-287081 E: info@jyoti.co.in W: www.jyoti.co.in
Dyna Automation Pvt Ltd ............................ 41 T: +91-79-26404605 E: info@dynahydraulics.com W: www.dynahydraulics.com Elecon Engineering Company Limited ...... BIC T: +91-2692-236469 E: infogear@elecon.com W: www.elecon.com
T: +91-9873252699 E: info@landmarkextrusion.com W: www.landmarkextrusion.com Larsen & Toubro Ltd ................................... 55 T: +91-22-6752 5656 E: ss-ccd@lth.ltindia.com W: www.larsentoubro.com Laxmi Hydraulics Pvt Ltd. ............................ 79 T: +91-217-2352001 E: E: lhpindia@lhpmotor.com W: W: www.lhp.co.in Lohia Starlinger Ltd. .................................... 72 T: 91-0512-3045100 E: sales@lohiagroup.com W: www.lohiagroup.com Mahavir Agencies ........................................129 T: +91-288-3203200 E: sales@mahavironline.com W: www.mahavironline.com Maplan Gmbh .............................................. 87 T: 91-11-4161-7820/21 E: sales.cs@starlinger.co.in W: www.maplan.at Matsui Technologies India Ltd. .................... 85 T: 91-120-4243862 E: rahuldeep@mass.motherson.com W: www.matsuiindia.in
Mifa Systems................................................ 44
W: www.ktron.com L & T Plastics Machinery Ltd .................. FGF
T: +91-79-25890081 E: salesfmi@milacron.com W: www.milacronindia.com
Landmark Extrusion & Engineering ............. 59
Hindustan Plastic And Machine Corporation .. 16, 34
T: (856) 589-0500
Ferromatik Milacron India Pvt Ltd ............... 21
T: +91-022-27893645 E: jai@lanengg.com W: www.maag.com
T: +91-79-32900400 E: sales@miconindia.com W: www.miconindia.com
K-Tron Process Group ................................. 69
T: 91-11-45457777 E: info@everestblowers.com W: www.everestblowers.com
Lan Marketing Pvt Ltd ................................. 67
T: +91-22-2673 4822 E: sunil@kolsitegroup.com W: www.kolsite.com
T: +91-79-22891670 E: sales@konarkplastomech.com W: www.konarkplastomech.com
Everest Blower Systems ................................ 71
Pg No
Micon Automation Systems P. Ltd ................ 39
Konark Plastomech Pvt Ltd .......................... 81
T: +91-022-28488742 E: jshah@esenpro.com W: www.esenpro.com
Advertiser’s Name & Contact Details
Kabra Extrusion Technik Ltd................... 10, 23
T: +91-11-25473361 E: info@hindustanplastics.com W: www.hindustanplastics.com
Essential Power Transmission Pvt Lt ............ 97
Our consistent advertisers
Pg No
T: +91-044-26812000 E: handigolg@larsentoubro.com W: www.larsentoubro.com
T: +91-79-26870825 E: info@mifasystems.com W: www.mifasystems.com Mold - Masters Technologies Pvt Ltd ..........123 T: +91-422-4502171 E: mmiplinfo@moldmasters.com W: www.moldmasters.com N.A. Corporation ......................................... 83 T: +91-79-25840374 E: info@naroto.com W: www.naroto.com Neejtech India (Braunform) .......................... 17 T: +91-79-26561312 E: info@neejtech.com W: www.neejtech.com
COC - Cover on Cover, FGF - Front Gate Fold, FIC - Front Inside Cover, BIC - Back Inside Cover, BC - Back Cover
138 Modern Plastics & Polymers | January 2013
LIST OF ADVERTISERS Advertiser’s Name & Contact Details
Pg No
Neejtech India (Niigata) ............................... 25 T: +91-9909974224 E: contact@niigataindia.com W: www.niigataindia.com Neoplast Engineering Pvt Ltd ...................... 31 T: +91-79-25830602 E: info@neoplastindia.com W: www.neoplastindia.com NMTG Mechtrans Techniques Pvt Ltd. ......127 T: +91-79-22821527 E: nmtg@nmtgindia.com W: www.nmtgindia.com Nu-Vu Conair Pvt. Ltd ................................137 T: +91-9376783206 E: salesindia@conairgroup.com W: www.conairgroup.com Panchal Machinery ......................................128 T: +91-79-25620953 E: info@panchalmachinery.in W: www.panchalmachinery.in Piovan India Pvt Ltd ...................................125 T: +91-22-27782367 E: amit.bajaj@piovnindia.com W: www.piovan.com Plast Fine Polymers .....................................130 T: +91-79-65242332 E: plastfine@gmail.com W: www.plastfine.com Plastiblends India Ltd .................................. 35 T: +91-022-67205200 E: rsd@koisitegroup.com W: www.plastiblendsindia.com Prasad GWK Cooltech Pvt Ltd..................... 27 T: +91-79-25830112 E: plastics@prasadgroup.com W: www.prasadgroup.com Prayag Polytech Pvt Ltd ............................... 93 T: 91-11-47262000 E: delhi@prayagmb.com W: www.prayagmb.com Procon Technologies Pvt Ltd ........................ 12 T: +91-79-27492566 E: info@procon.co.in W: www.procon.co.in R R Plast Extrusions Pvt Ltd ........................ 18 T: +91-22-42461500 E: marketing@rrplast.com W: www.rrplast.com Rajoo Engineers Ltd....................................BC T: +91-2827-252701 E: kcdoshi@rajoo.com W: www.rajoo.com Our consistent advertisers
Advertiser’s Name & Contact Details
Pg No
Rotomotive Powerdrives India Ltd................ 94 T: +91-2692-230430 E: info@rotomotive.com W: www.rotomotive.com
Advertiser’s Name & Contact Details
Pg No
Supermac Machinery .................................... 70 T: +91-9998040433 E: supermacmachinery@gmail.com W: www.supermacmachinery.com
S&T Engineers ............................................ 95
Suresh Engineering Works ........................... 57
T: +91-422-2590810 E: stycm@stengineers.com W: www.stengineers.com
T: +91-731-2527872 E: suresen@aittelmail.in W: www.sureshengg.com
Sacmi Engineering India Pvt Ltd .................. 92
Techno Industries .......................................134
T: +91-7600003968 E: sales@negribossi.in W: www.negribossi.com
T: +91-79-25830742 E: info@technoind.com W: www.technoind.com
Sanity International ..................................... 99
Toshiba Machine (India) Pvt. Ltd. ................ 74
T: +91-79-65227458 E: info@sanityindia.com W: www.sanityindia.com SCJ Plastics Ltd ........................................... 51 T: 91-11-25439950 E: vball@scjgroup.net W: www.scjindia.com Shanghai Forward Machinery Co.,Ltd .........109 T: 86-21-5990-8899 E: forward_001@163.com W: www.forwardsh.com Shini Plastics Technologies I Pvt Ltd............ 75 T: +91-250-3021166 E: jnbhat@shiniindia.com W: www.shini.com Shree Momai Autocast Containers................ 20 T: +91-2668-266440 E: iyer@shreemomai.com W: www.shreemomai.com Shri Ram Polytech ....................................... 91 T: 91-124-4632100 E: priti.nainwalchandola@ shrirampolytech.com W: www.shrirampolytech.com Shuenn Jaan Machinery Co., Ltd. ................130 T: 886-6-233-9590 E: dearday@ms15.hinet.net W: www.soongiant.com.tw Specific Engineering .................................... 24 T: +91-265-2646871 E: info@specificgroup.com W: www.specificgroup.com Sri Sai Plasto Tech ....................................... 49 T: +91-044-42994365 E: sspt_plastics@live.in W: www.srisaiplastotech.com Steer Engineering......................................... 37 T: +91-80-23723309 E: info@steerworld.com W: www.steerworld.com Sun Lung Gear Works Co., Ltd. ..................101 T: 886-6-263-9969 E: david@slgear.com.tw W: www.slgear.com.tw
T: 91-11-43291111 E: dineshshelija@toshiba-machine.co.in W: www.toshiba-machine.co.jp Triune Exhibitors Pvt Ltd ............................. 62 T: +91-080-43307474 W: www.plastasia2013.com Twist Engineering Works ............................127 T: +91-79-25842878 E: tiwst24@rediffmail.com W: www.twistplasticmachinery.com Unimark (Maguire)....................................... 19 T: +91-22-25506712 E: infomum@unimark.in W: www.unimark.in Windsor Machines Limited .........................121 T: +91-79-25841591 E: sales.imm@windsormachines.com W: www.windsormachines.com Witte Pumps & Technologies ....................... 52 T: 91-11-41613643 E: witte@goodiesons.com W: www.goodie.in Wittmann Battenfeld India Pvt Ltd ............FIC T: +91-044-42077009 E: info@wittman-group.in W: www.wittmann-group.com Woojin Plaimm Co. Ltd ................................. 5 T: +91-9810043265 E: in@wjpin.com W: www.plaimm.com Xaloy Asia (Thailand) Ltd. ..........................140 T: +91-79-40327380 E: m.sanghvi@th.xaloy.com W: www.xaloy.com Yann Bang Electrical Machinery Co.,Ltd. ....133 T: 886-4-2271-6999 E: yb@yannbang.com W: www.yannbang.com Zambello Riduttori Group ............................. 7 T: 39-0331-307-616 E: info@zambello.it W: www.zambello.it
COC - Cover on Cover, FGF - Front Gate Fold, FIC - Front Inside Cover, BIC - Back Inside Cover, BC - Back Cover
January 2013 | Modern Plastics & Polymers 139
January 2013
142
Modern Plastics & Polymers
Reg No: MH/MR/WEST/234/2012-2014 RNI No: MAHENG / 2008 / 25265 Licence to Post at Mumbai Patrika Channel Sorting OfďŹ ce, Mumbai GPO., Mumbai 400 001. Date Of Posting 1st & 2nd Of Every Month / English & Monthly. Date Of Publication: 28th Of Every Previous Month.