Equipment Guides Welcome to the equipment section of the IMD. In this edition we have combined our Extruder & Expander guide, with our Hammermills guide, and expanded the section to include more varieties of machinery available in the milling industry today.
Elevator Buckets section
179
Extruder & Expander section
185
Hammermills section
229
Pellet Press section
259
International Milling Directory 2010/11 | 177
Elevator Buckets Guide This section contains comparison charts for the major elevator bucket manufacturers equipment.
International Milling Directory 2010/11 | 179
Inc
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7x4 5x4-1/2 7 x 4-1/2 6x5 7x5 8x5 9x5 10x5 11x5 12x5 15x5 19x5
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EuroBucket Super EuroBucket
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Low profile
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HD
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or Fabricated Steel
Polyethylene, Nylon, Urethane
5x4
5x3-1/2
Size (Nominal) Inches 3x2 4x2-3/4 4x3 4x3-1/2
Tapco
Elevator bucket guide
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Style AA
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Continuous
Nylon, Ductile Iron, Polyethylene, Urethane, Aluminum or Fabricated Steel
Elevator bucket guide
9x6-1/2 11x6-1/2 10x7 11x7 12x7 13x7 14x7 15x7 16x7 18x7 20x7 10x8 11x8 12x8 13x8 14x8 15x8 16x8 18x8 20x8 22x8 24x8 13x8-1/2 15x8-1/2 16x9 20x9 18x10 20x10 24x10
14x6
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Elevator buckets guide
International Milling Directory 2010/11 | 181 ✔
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Company Tapco name Inc
Tapco Inc PROFILE
Elevator Buckets - Elevator Bolts Company History: Tapco Inc. was conceived in the early 1970s by Paul D. Taylor, President and Ted W. Beaty, Executive Vice President, to fill a void in the elevator bucket industry. At that time, there were only a small number of nonmetallic buckets manufactured in the U.S.A. --- all the other buckets were made from fabricated steel. With the inherent problems of steel buckets and the limited range of the existing polyethylene styles, the time was right for Tapco.
Product Line: Tapco stocks the largest inventory of elevator buckets and elevator bolts in the Western Hemisphere, with some 900,000 buckets and over 14 million bolts. Tapco also maintains a large inventory of abrasion resistant sheeting, drag flights and hanger bearings. Tapco recently introduced the EuroBucket, a nonmetallic European style bucket to replace pressed steel buckets. This style is currently available in 14 sizes. Tapco buckets are manufactured in the highest quality materials: 100% prime virgin polyethylene, high impact nylon and thermoplastic urethane. Elevator bolts are available in five styles and are made in carbon steel, zinc plate and stainless steel. Tapco also stocks belt fasteners and conveyer accessories.
The name Tapco is derived from Ted And Paul’s Company. Tapco has been in its own 92,000 square feet facility for more than 20 years, bringing injection molding in-house for better control and cost effectiveness. Nine injection molding machines ranging from a small 150-ton to a very large 1,000-ton press, allows Tapco to make their entire range of buckets in the most expedient and quality-controlled manner.
Tapco specializes in the production of injection molded resin buckets. Injection molded buckets give the utmost in long life. The extremely high pressures required to make injection molded buckets guarantee very dense, long wearing surfaces. The resins selected by Tapco are specifically designed for use in the feed industry.
Industries served include food, agriculture, chemical, mines, mills & material handling. Materials are FDA & USDA approved. Meets ASTM standards.
ELEVATOR BOLTS No. 1 Norway
Length (inches)
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1 4 - 20
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5 16-18
/2 3 /4 1
1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 3-1/2 1
1-1/4
Key
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= Steel
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3 8-16
= Zinc
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1 2-13
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No. 3 Eclipse
Fanged/pointed fanged
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1 4-20
1 4-20
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5 16-18
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5 16-18
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Western 3-prong
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5 16-18
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Reference 70
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5 16-18
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No. 1 Norway Flat Countersunk Head: A large diameter thin flat countersunk head bolt with plenty of surface area to secure the bucket and minimize chances of head “pull through” during hang ups. For use on pulleys larger than 6 inches in diameter. Select sizes available with metric threads. No. 3 Eclipse Slotted Head: A smaller diameter ribbed and slotted head bolt for use on pulleys 6 inches and smaller in diameter.
Fanged & 3-Prong Western Head: A large diameter thin countersunk head bolt similar to a No. 1 but with two fangs on the underside of head. Fangs penetrate the belt and prevent the bolt from turning during installation and removal. For use on pulleys larger than 6 inches in diameter. Pointed end aids in installation of bolt. 3 prong design is similar to fanged head except has 3 small prongs to grip belt. Select sizes available with metric threads. Reference 70 Head: A thicker and smaller diameter head bolt with four lugs in conjunction with a heavy oval washer. Popular for industrial applications using thick belts and pulleys over 20 inches in diameter.
Tel: +1.314.739.9191 • +1.800.288.2726 • Fax: +1.314.739.5880 • www.tapcoinc.com
Tapco has the products you want, when you need them, and at a competitive price! The shipping staff is geared to handle the most urgent of emergencies. Tapco has shipped to more than 50 different countries around the world. Stocking distributors are located strategically in North America, Central America, South America, Australia, Western Europe and the Pacific Rim.
Corporate Mission: Tapco’s mission is to provide the highest quality products and services at the best price. The company’s focus is on building and maintaining “Solid and Reputable” relationships with its customers. With an experienced staff, Tapco is able to serve your needs promptly. Most importantly, Tapco appreciates their customers. Tapco looks forward to working with you for many more years, and welcome any suggestions on how they can serve you better in the future.
ELEVATOR BUCKETS Polyethylene, Nylon or Urethane Style CC-HD, XD & U-HD:
Nylon, Polyethylene or Urethane Style AA and AC:
A heavy duty agricultural bucket for handling grains, feeds, fertilizers, seeds, salt, sand, chemicals, and a variety of other free flowing materials. Polyethylene is ideal for most applications, while nylon or urethane is recommended for highly abrasive products or extremely high throughput elevators.
An industrial duty bucket for handling foundry sand, sand and gravel, coal, fertilizers, clay, salt and many other industrial materials.
Polyethylene, Nylon or Urethane Low Profile:
Fabricated Steel Continuous:
The same CC-HD,XD or U-HD style agricultural duty bucket as described above only modified to a “low profile” to allow closer spacing on the belt. Used to increase bucket elevator capacity over what can be achieved using conventional buckets and spacings.
An agricultural and/or industrial duty bucket designed for use on “continuous type” bucket elevators. Runs at slow speed for gentle handling of a wide range of sluggish or fragile materials. Select sizes available in nylon.
Ductile Iron or Aluminum Style AA and AC:
Fabricated Steel Style CCB, Nu-Hy and Sweetheart:
An industrial duty bucket for handling stone, foundry sand, sand and gravel, coal, fertilizers, clay, salt and many other industrial materials. Iron is ideal for large, dense, sluggish products or sharp cutting products such as crushed glass. Aluminum is a light weight bucket for nonabrasive products in hot applications (250°F to 400°F /121°C to 204°C) where nonmetallic buckets can not be used because of the high temperature.
Agricultural duty buckets for handling grain, feeds, fertilizers, seeds, salt, sand, chemicals, food products, and a variety of other free flowing materials. Steel is ideal for sharp cutting products such as crushed glass and hot applications (over 275°F/ 135°C) where nonmetallic buckets can not be used.
Polyethylene, Nylon, Urethane Super EuroBucket & EuroBucket:
A European style agricultural duty bucket molded in a “low profile” configuration. Super EuroBuckets and EuroBuckets are a direct interchange/replacement of European pressed steel and molded nonmetallic buckets.
Carl Swisher Tapco Inc. 225 Rock Industrial Park Drive St. Louis, MO 63044 U.S.A. Tel. +1 314 739 9191 Fax: +1 314 739 5880
Tel: +1.314.739.9191 • +1.800.288.2726 • Fax: +1.314.739.5880 • www.tapcoinc.com
Elevator Bucket Guide
Elevator Buckets related listings
Elevator bucket bolts Argonics Inc Maxi-Lift Inc Paul Hedfeld GmbH Tapco Inc Elevator buckets Alapala Machine Industry and Trade Inc Braime Elevator Components Ltd EBM Mill and Elevator Supply Maxi-Lift Inc Paul Hedfeld GmbH RBH Mill & Elevator Supply Silos Cordoba SL Tandem Products Inc/Rhinohyde Division Tapco Inc
Extruder & Expander Guides This section contains comparison charts for the major extruder & expander manufacturers equipment.
International Milling Directory 2010/11 | 185
186 | International Milling Directory 2010/11
Barrel options
heat transfer system
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Twin screw co-rotating
Contvar 150 ✔
Contvar 200
Single screw
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✘ 500010000
✔ 150
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✘ 10006000
Modular screw screw diameter oil water/steam electric
Twin screw counter rotating
BV
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solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel
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✔ 75132
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steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
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horizontally split barrel
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liquids addition
capacity throughput range Kg/hr
Almex
Extruder & Expander Guide
Contvar 300 132315
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Contvar 350 315400
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AL 350 315400
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AL 300 132315
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AL 200 75132
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Extruder & Expander Guide
International Milling Directory 2010/11 | 187
Drive speed
Automatic control
Application
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variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food ✔
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Contivar expander avaliable with cone or slide for pressure control. Complete plants for aquaculture or petfood. Active disc
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Pilot plant facility/product development
After sales operational backup
Special features avaliable on all models. Extrusion before pelleting or just extrusion in special features /additional feed mils. Cold forming extruders. A/C and D/C drive. Expansion in oil mills. Expansion in information feed mills.
essential ancillary equipment avaliable
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two speed drive
torque overload protection ✔
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single speed drive
Training of customers’ staff
Extruder & Expander Guide
✔ = Yes / ✘ = No ● =Optional
variable speed drive
Almex
Extruder & Expander Guide
188 | International Milling Directory 2010/11
heat transfer system
Barrel options
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Modular screw screw diameter oil water/steam electric
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pressure monitoring temperature monitoring segmented barrel
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through hardened liner drive power range (Kw)
250-520
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through hardened screw
liquid preconditioning
steam preconditioning
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horizontally split barrel
venting/vacuum ✔
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solids addition
liquids addition
capacity throughput range Kg/hr
✘ 20000 -35000
✘ 35000 -70000
Twin screw counter rotating
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OER45 Single screw
OER38
Twin screw co-rotating
OER30 200-315
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OER23
Expander
OER15 45-75
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OER8 11
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OEE30
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300500
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Extruder
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2000 -3000
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OEE23
Amandus Kahl GmbH & Co KG
75
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1000 -1500
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OEE15
Extruder & Expander Guide
OEE8 11
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100 -300
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Extruder & Expander Guide
International Milling Directory 2010/11 | 189
Drive speed
Automatic control
Application
Extruder & Expander Guide
✔ = Yes / ✘ = No ● =Optional
✔
✘ ✘ ✘ ✘ ✔
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start/stop feed rate screw speed process temperature liquid feed addition pressure residence time
moisture animal feed human food
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After sales operational backup
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Extruders type OEE are fitted with hydraulically adjustable die. Very short die change.
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special features /additional information
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Complete plants for the production of compound feed, fishfeed, petfood & cereals for human food.
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essential ancillary equipment avaliable
shear
energy output
✘
✘
variable speed cutter ✔
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✘
two speed drive torque overload protection
✔
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single speed drive
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variable speed drive
Amandus Kahl
Extruder & Expander Guide
190 | International Milling Directory 2010/11 heat transfer system Barrel options
Extruder & Expander Guide
4-5” EEC capacity throughput range Kg/hr 200
✘ ✘ ✘ ✘
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✘ ✘ ✘ ✘ segmented barrel
✔ ✔ 18
through hardened screw through hardened liner drive power range (Kw)
liquid preconditioning
steam preconditioning
horizontally split barrel
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pressure monitoring temperature monitoring
37
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solids addition venting/vacuum
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liquids addition ✔
5004000
200500
electric 10-
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water/steam
✔ 112373
37112
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40009000
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254
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10” EEC
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203
152
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oil
✘ ✘ ✘
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6” EEC
✘ ✘ ✘
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8” EEC
screw diameter 114
Modular screw
Twin screw counter rotating
Twin screw co-rotating
Single screw
Anderson International Corp
12” EEC 110260
✔
✔
✘ ✘ ✘
✔
✔
✔
✘ ✘
✔
36009100
✘
✔
✘
305
✔
✘ ✘
✔
Extruder & Expander Guide
Drive speed Automatic control Application
✔ = Yes / ✘ = No ● =Optional
✔
✘ ✔
✘ ✘ ✘ ✘ ✔ ✔
✔ ✔ ✔ ✔
✘ ✔
✘ ✘ ✘ ✘ ✔ ✔
start/stop feed rate screw speed process temperature liquid feed addition pressure residence time
moisture animal feed human food
✔
✔
✘ ✘ ✘ ✘
✔
✘
✔
✔
✘ ✘ ✘ ✘
✔
✘
✔
✘
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✘ ✘ ✘
✔
✘
✔
✘
✔
✔
✔
✘ ✘
✔
✔
Extruder & Expander Guide
International Milling Directory 2010/11 | 191 ✔ ✔ ✔
Training of customers’ staff Pilot plant facility/product development After sales operational backup
models.
special features /additional PID control for motor/temp control. information Also serve oil industry with additional
Patented water & steam injection
essential ancillary equipment Complete process line avaliable
shear
energy output
✘
✘ ✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✔
variable speed cutter
torque overload protection
✔
✘ ✘
✔
✘ ✘
two speed drive
✔
single speed drive
✔
variable speed drive
Anderson International
Extruder & Expander Guide
192 | International Milling Directory 2010/11
heat transfer system
Barrel options
175 ✔
screw diameter oil
✔ ✔
temperature monitoring segmented barrel
✔ 250315
✔ ● ● ✔ 200250
steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
●
●
✔
✘
horizontally split barrel
✘
✔
✔
✔
✔
pressure monitoring
venting/vacuum
✔
✘ ✘
✔
✘ ✘
capacity throughput range Kg/hr
solids addition
500010000
650080000
electric
liquids addition
✔
✘
✔
✘
water/steam
✔
210
✔
✔
Modular screw
twin screw counter rotating
✔
✘ ✘
✔
✘ ✘
EX617 Single screw
EX620
twin screw co-rotating
Extruder
250
✔
●
●
✔
✘
✔
✔
✔
✘ ✘
✔
45007500
✘
✔
✔
175
✔
✘ ✘
✔
EX917
Andritz Feed & Biofuel
✔
EX920 250315
✔
●
●
✔
✘
✔
✔
✔
✘ ✘
✔
500010000
✘
✔
✔
210
✔
✘ ✘
✔
EX1250 315630
✔
●
●
✔
✘
✔
✔
✔
✘ ✘
✔
1500020000
✘
✔
✔
250
✔
✘ ✘
✔
FEX25
✔
✘ 132355
✘ 90200
✔
●
✔
✘
✔
✔
✔
✘ ✘
✔
1000040000
✘
✔
●
✔
✘
✔
✔
✔
✘ ✘
✔
400012000
✘
✔
✘ ✔
340
✘
✔
✘ ✘
250
✔
✘ ✘
Expander
FEX34
Extruder & Expander Guide
✔
FEX42 132355
✘
✔
●
✔
✘
✔
✔
✔
✘ ✘
✔
3000080000
✘
✔
✘
420
✔
✘ ✘
Extruder & Expander Guide
International Milling Directory 2010/11 | 193
Drive speed
Automatic control
Application
Extruder & Expander Guide
✔ = Yes / ✘ = No ● =Optional
✔ ✔
✔
✘ ✔
✘
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✘ ✔
✘
variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food
✘
✔
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✘
✔
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✘
✔
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✘
✔
✘
✘
✔ ✔ ✔
Training of customers’ staff Pilot plant facility/product development After sales operational backup
Andritz Feed & Biofuel
✔
✘ ✘
✔
✘
✔
✔
✔
✘ ✘
✔
✘
✔
✘
✔
✘
✔
✔
✘ ✘
✔
✘ ✘
✔
✘
✔
✔
✘
✔
✔
✘ ✘
✘ ✘ ✔
✔
✘
✘ ✔
✔
✘
✘ ✔
✔
✘
✔
✘
essential ancillary equipment Complete extrusion process lines. avaliable special features /additional PIC controller, monitors, printers. Expansion control unit. information
✔
✔
✔
✔
✔
✔
✔
✔
torque overload protection ✔
✘ ✘
✘ ✘
single speed drive two speed drive
✔
✔
variable speed drive
Extruder & Expander Guide
194 | International Milling Directory 2010/11
heat transfer system
Barrel options
Extruder & Expander Guide
✔ 1240
✔ ✔ ✔ ✔
✔ ✔ 620
✔ ✔ ✔ ✔ ✔ ✔
electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel
✔ 5.5
✔ ✔ ✔ ✔ 2
steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
✔
✔
✔
✔
horizontally split barrel
✔
✔
✔
✔
✘
✘
oil water/steam
✔ 24
✔ 19
Modular screw screw diameter
✔
✘
✔
✘
Twin screw co-rotating
✘
MPF 24
Twin screw counter rotating
✘
Ltd MPF 19
Single screw
Baker Perkins Group SBX 65 105
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
3001100
✔
✔
✘
65
✔
✘
✔
✘
SBX 80 200
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
6002200
✔
✔
✘
80
✔
✘
✔
✘
SBX 100 300
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
12004400
✔
✔
✘
100
✔
✘
✔
✘
SBX 125 470
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
18006600
✔
✔
✘
125
✔
✘
✔
✘
GLS 40 27
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
30280
✔
✔
✘
40
✔
✘
✔
✘
GLS 50 42
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
160560
✔
✔
✘
50
✔
✘
✔
✘
Extruder & Expander Guide
International Milling Directory 2010/11 | 195
Extruder & Expander Guide
Drive speed
Automatic control
Application
✔ = Yes / ✘ = No ● =Optional
✔ ✔ ✔ ✔ ✔ ✔ ✔
pressure residence time energy output shear moisture animal feed human food ✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✘
✔
-
Training of customers’ staff Pilot plant facility/product development After sales operational backup
special features /additional Option of bimetallic wear coating for barrels information
essential ancillary equipment Solids feeders, liquids feeders, dies, cutters, flaking, shredding, drying, mixing, toasting, flavour drum, turnkey avaliable plant
✔
✔
Variable screw speed liquid feed addition
✔
Variable feed rate
✔
✔
Automatic start/stop
process temperature
✔
variable speed cutter
✔
✘
✘
two speed drive ✔
✘
✘
single speed drive
torque overload protection
✔
✔
variable speed drive
Baker Perkins
Extruder & Expander Guide
196 | International Milling Directory 2010/11
heat transfer system
Barrel options
Extruder & Expander Guide
19
✘
5
✘ ✘ ✘ ✔
✘ ✘ ✘ ✘
19
✘ ✔ ✔ 5
✘ ✘ ✘ ✔ ✔
✘ ✘ ✘ ✘
screw diameter oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition pressure monitoring temperature monitoring segmented barrel
✘
✘ 1.5
through hardened liner drive power range (Kw)
3.3
✔
✔
✔
through hardened screw
liquid preconditioning
steam preconditioning
horizontally split barrel
venting/vacuum
✔
✔
16
✔
✔
✘ ✘ ✘
✔
✔
✔
✔
✔
✔
20
✔
✔
✘
25
✔
✘
Modular screw
✔
✔
✘
DSE 25
✔
✘
✘ ✘ ✘
Twin screw co-rotating Twin screw counter rotating
✔
Stand Alone 19/25 ✔
GmbH & Co KG LAB MODEL 19/20
Single screw
Brabender LAB-MODEL 30/25 7.5
✘
✔
✘ ✘ ✘ ✘
✔
✔
✘ ✘ ✘
10
✔
✔
✘
30
✘ ✘ ✘
✔
Stand Alone DSE 20/40D 12
✔
✔
✘
✔
✔
✔
✔
✔
✔
✔
✔
20
✔
✔
✘
20
✔
✔
✘
Extruder & Expander Guide
Drive speed
Automatic control
Application
✔ = Yes / ✘ = No ● =Optional
✔ ✔ ✔
✔ ✔ ✔ ✔ ✔
torque overload protection variable speed cutter start/stop feed rate screw speed process temperature
✔
✘
✔ ✔
✘ ✔ ✔
energy output shear moisture animal feed human food
✔
✔
✘
✔
✔
✘
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘ ✘ ✘
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘ ✘ ✘
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔ ✔ ✔
special features /additional information Training of customers’ staff Pilot plant facility/product development After sales operational backup
essential ancillary equipment Prehumidifying, loss in weight control 2nd & avaliable 3rd component feed.
✔
✔
✔
✔
✘
✔
✘
pressure
✘
✔
residence time
✘
✔
✔
two speed drive
liquid feed addition
✘ ✘
✘ ✘
single speed drive ✔
✔
✔
variable speed drive
Brabender
Extruder & Expander Guide
Extruder & Expander Guide
International Milling Directory 2010/11 | 197
198 | International Milling Directory 2010/11
Barrel options
heat transfer system
✔ -30
drive power range (Kw)
✔
segmented barrel
✔
✔
pressure monitoring temperature monitoring
through hardened liner
✔
venting/vacuum
through hardened screw
✔
solids addition
✔
✔
liquids addition
liquid preconditioning
✔
capacity throughput range Kg/hr
✔
✔
10100
electric
✘
✔
✔
water/steam
steam preconditioning
50400
✔
oil
horizontally split barrel
✔
✔
screw diameter
-110
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
✔ 42
✔ 30
Modular screw
✔
✘
✔
✘
Twin screw co-rotating
✘
BCTL-42
Twin screw counter rotating
✘
BCTM-30 Single screw
Buhler Extrusion Systems
Extruder & Expander Guide
BCTG-62 -200
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
1001200
✔
✔
✔
62
✔
✘
✔
✘
BCTF-93 -630
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
4003000
✔
✔
✔
93
✔
✘
✔
✘
BCTH-125 -710
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
60010000
✔
✔
✔
125
✔
✘
✔
✘
BCTJ-175 -900
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
1000020000
✘
✔
✔
175
✔
✘
✔
✘
BCTH-125 ECOtwin -450
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
-900
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
1000020000
✘ ✘
✘ ✘ 60010000
✔
175
✔
✘
✔
✘
BCTJ-175 ECOtwin
✔
125
✔
✘
✔
✘
-56
-75
✔
✘
✘ ✔
✔
✔
✔
✘ ✘
✘ ✘ ✔
✔
✔
✔
✔
✔
15002000
✘
✔
✔
✔
✔
✔
8001000
✘
✔
✘
✘ ✔
210
185
✘ ✘ ✘
✘ ✘ ✘
BCXA-185 ✔
BCXO-210
✔
Extruder & Expander Guide
International Milling Directory 2010/11 | 199
Drive speed
Automatic control
Application
Extruder & Expander Guide
✔ = Yes / ✘ = No ● =Optional
✔ ✔
start/stop feed rate
✔ ✔
✔ ✔ ✔ ✔ ✔
energy output shear moisture animal feed human food
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
-1000
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
-1000
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
-800
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
-600
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘
✘
✔
✔
✔
✘
✔
✔
✔
-600
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✘
✔
✔
✔
-800
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
-
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✘
✔
✘
✔
✔
✔
-
Pilot plant facility/product development
After sales operational backup
Screw push out device, movable cutter, modularextrusion platform for the widest range of applications, fully parameterized PLC control
Training of customers’ staff
special features /additional Lab information equipment
automatisation
-
✔
✔
●
✔
✘ ✘
Patented forming & cutting head
essential ancillary equipment up and downstream equipment for cleaning, size reduction, mixing, screening, metering, preconditioning, batchcooking, forming, prehydrating, flaking, avaliable drying, toasting, coating, cooling, material handeling: Complete plant, plant
Ancillary equipment for coextrusion, bicolourextrusion, density: Full range of
✔
✔
✔
✔
✘
✔
✘
✔
✔
pressure
✔
liquid feed addition
-1800
✔
✔
✔
residence time
✔
process temperature
-1200
✔
variable speed cutter
screw speed
✔
torque overload protection ✔
single speed drive two speed drive
✔
✘ ✘
✔
✘ ✘
variable speed drive
Buhler Extrusion
Extruder & Expander Guide
200 | International Milling Directory 2010/11
heat transfer system
Barrel options
✔ 50700 ✔ ✔
25 ✔ ✔ ✔ 5100 ✔ ✔ ✔ ✔ ✔ ✔
screw diameter oil water/steam electric
capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel
✔ 15 -66
✔ ✔ ✔ ✔ 2.2 -9
steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
✔
✔
✔
✔
horizontally split barrel
✔
✔
✔
✔
✔
✔
✔
55.5
✔
48 -226
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
2003000
✔
✔
✔
88
✔
✘
✔
✘
✔
Modular screw
✔
✘
BC72
✔
Twin screw counter rotating
✘
✘ ✔
Single screw Twin screw co-rotating
BC21
Clextral
BC45
Extruder & Expander Guide
BC 92 98 -453
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
5006000
✔
✔
✔
115
✔
✘
✔
✘
BC 160 4162060
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
400016000
✔
✔
✔
200
✔
✘
✔
✘
Evolum HT32 1050
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
560
✔
✔
43227
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
100300
✔
✔
53
✘
32
✔
✘
✔
✘
Evolum HT53
✘
✔
✘
✔
✘
Evolum HT68 92482
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
2502000
✔
✔
✘
68
✔
✘
✔
✘
Evolum HT88 1951025
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
5004500
✔
✔
✘
88
✔
✘
✔
✘
Evolum LT145 300650
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
50015000
✔
✔
✘
145
✔
✘
✔
✘
Evolum LT187 6001300
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
100030000
✔
✔
✘
187
✔
✘
✔
✘
Extruder & Expander Guide
International Milling Directory 2010/11 | 201
Drive speed
Automatic control
Application
✘ ✘ ✔ ✔ ✔
✔ ✔
✘ ✘ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
single speed drive two speed drive
torque overload protection variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
up to 125
✔
✔
1200
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✔
✔
up to 125
✔
✔
1200
✔
✔
✔
✔
✘ ✘
✔
After sales operational backup
✔
✔ (2 in France)
✔
✔
✔
✔
✔
✔
up to 275
✔
✔
1200
✔
✔
✔
✔
✘ ✘
✔
Pilot plant facility/product development
✔
✔
✔
✔
✔
up to 275
✔
✔
1200
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✔
✔
✔
up to 275
up to 275 ✔
✔
✔
1200
✔
✔
✔
✔
✘ ✘
✔
✔
✔
1200
✔
✔
✔
✔
✘ ✘
✔
Training of customers’ staff
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
Modular barrels, automatichydraulic barrel opening (patented), double temperature regulating system (heating & cooling). Advance PLC control (FITSYS+EVOLUM)
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
special features /additional information
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
Complete plants, feeders, cutters, dryers coating, packaging
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
essential ancillary equipment avaliable
Extruder & Expander Guide
✔ = Yes / ✘ = No ● =Optional
variable speed drive
Clextral
Extruder & Expander Guide
202 | International Milling Directory 2010/11
Barrel options
heat transfer system
✘
✔ 5100
✔ ✔
✘ ✔ 18 ✔ ✔ ✔ 130
✔ ✔ ✔ ✔ ✔ ✔
Twin screw counter rotating
Modular screw
screw diameter oil water/steam electric
capacity throughput range Kg/hr
liquids addition
solids addition
venting/vacuum
pressure monitoring
temperature monitoring
segmented barrel ●
● ● ✔ ✔ 10
steam preconditioning
liquid preconditioning
through hardened screw
through hardened liner
drive power range (Kw)
28
✔
✔
●
✘
✘
horizontally split barrel
✔
✔
✔
✔
✔
✔
26
✔
✔
✔
✘
✘
ZSK 18 MEGAlab Single screw
GmbH
ZSK 26 Mc
Twin screw co-rotating
Coperion
Extruder & Expander Guide
ZSK 34 Mv PLUS 81
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
50750
✔
✔
✔
34
✔
✘
✔
✘
ZSK 43 Mv PLUS 168
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
1001500
✔
✔
✔
43
✔
✘
✔
✘
ZSK 54 Mv PLUS 321
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
2002200
✔
✔
✔
54
✔
✘
✔
✘
ZSK 62 Mv PLUS 494
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
3503700
✔
✔
✔
62
✔
✘
✔
✘
ZSK 76 Mv PLUS 901
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
5006000
✔
✔
✔
76
✔
✘
✔
✘
ZSK 98 Mv PLUS 1651
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
8009000
✔
✔
✔
98
✔
✘
✔
✘
ZSK 125 Mv PLUS 3431
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
100015000
✔
✔
✔
125
✔
✘
✔
✘
ZSK 32 Mc PLUS 65
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
5200
✔
✔
✔
32
✔
✘
✔
✘
ZSK 40 Mc PLUS 135
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
10450
✔
✔
✔
40
✔
✘
✔
✘
ZSK 50 Mc PLUS 259
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
40950
✔
✔
✔
50
✔
✘
✔
✘
ZSK 58 Mc PLUS 396
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
501500
✔
✔
✔
58
✔
✘
✔
✘
ZSK 70 Mc PLUS 720
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
2002500
✔
✔
✔
70
✔
✘
✔
✘
ZSK 92 Mc PLUS
●
1319
✔
✔
2727
✔
✔
●
● ●
✘
✔
✔
✔
✔
✔
✔
60010000
✔
✔
✔
119
✔
✘
✔
✘
ZSK 119 Mc PLUS
✘
✔
✔
✔
✔
✔
✔
4005000
✔
✔
✔
92
✔
✘
✔
✘
ZSK 133 Mc PLUS 3980
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
80014000
✔
✔
✔
133
✔
✘
✔
✘
ZSK 177 Mc 7330
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
100020000
✔
✔
✔
177
✔
✘
✔
✘
Extruder & Expander Guide
International Milling Directory 2010/11 | 203
Drive speed
Automatic control
Application
✔ ✔ ✔
variable speed cutter start/stop feed rate ✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
moisture animal feed ✔
✔
✔
✘ ✘
✔
✘
✔
✔
✔
✔
✔
✘ ✘
✔
✘
✔
✔
✔
✔
✔
✘ ✘
✔
✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘
✔
✘
✔
✔
✔
✔
✔
✘ ✘
✔
✘
✔
✔
✔
✔
✔
✘ ✘
✔
✘
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✘
Complete plants
✔
✔
✘ ✘
✔
✘
✔
✔
✔
1800 1500 1500 1200 1200
✔
✔
✔
✔
✘ ✘
✔
-
Training of customers’ staff
Pilot plant facility/product development
After sales operational backup
essential ancillary equipment avaliable special features /additional information
✔
✘ ✘
✔
✘
✔
✔
✔
1800
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘
✔
✘
✔
✔
✔
1200
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘
✔
✘
✔
✔
✔
1200
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘
✔
✘
✔
✔
✔
1200
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘
✔
✘
✔
✔
✔
✔
✔
✘ ✘
✔
✘
✔
✔
✔
1000 1000
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘
✔
✘
✔
✔
✔
1000
✔
✔
✔
✔
✘ ✘
✔
Direct steam injection, twin screw side degassing unit ZS-EG, side feeder, start-up and throttle valves
✔
✔
shear
human food
✔
✘ ✘
✔
✘ ✘
energy output
✔
✘
✔
✘
✔
✔
pressure
✔
liquid feed addition
residence time
✔
process temperature
screw speed 1200 1200 1800 1800 1800
✔
torque overload protection ✔
✘ ✘
✘ ✘
single speed drive
two speed drive
✔
✔
Extruder & Expander Guide
✔ = Yes / ✘ = No ● =Optional
variable speed drive
Coperion
✔
✔
✘ ✘
✔
✘
✔
✔
✔
1000
✔
✔
✔
✔
✘ ✘
✔
Extruder & Expander Guide
204 | International Milling Directory 2010/11 heat transfer system Barrel options
Extruder & Expander Guide
✘ ✘
✘ ✘
Single screw
35
Modular screw screw diameter
✔ 50210
✔
✘ ✔ ✔
✔ 3090
✔
✘ ✔ ✔ ✔ ✔
electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel
✘ ✘ 1530
✘ ✘ 920
through hardened screw through hardened liner drive power range (Kw)
liquid preconditioning
steam preconditioning
✘ ✘ ✘
✘ ✘ ✘
horizontally split barrel
✔
✔
✔
✘
✔
✘
oil water/steam
45
✔
✘
✔
✘
Twin screw counter rotating
Twin screw co-rotating
Titan 35
Gmbh Titan 45
EEC-Eder Extrusion Titan 58 3072
✘
✘
✘ ✘ ✘
✔
✔
✔
✔
✘
✔
80420
✔
✘
✔
58
✘
✔
✘ ✘
Titan 68 40100
✘
✘
✘ ✘ ✘
✔
✔
✔
✔
✘
✔
120600
✔
✘
✔
68
✘
✔
✘ ✘
Titan 80 50150
✘
✘
✘ ✘ ✘
✔
✔
✔
✔
✘
✔
2501000
✔
✘
✔
80
✘
✔
✘ ✘
Titan 92 90200
✘
✘
✘ ✘ ✘
✔
✔
✔
✔
✘
✔
4001500
✔
✘
✔
92
✘
✔
✘ ✘
Extruder & Expander Guide
Drive speed Automatic control Application
✔ = Yes / ✘ = No ● =Optional
✔
✘ ✔
✘ ✘
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✘ ✔
✘ ✘ ✔ ✔
two speed drive torque overload protection variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food
✔
✔
✘ ✘
✔
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✘
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘
✔
✘
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔ ✔
✘
Training of customers’ staff Pilot plant facility/product development After sales operational backup
✔
✔
✘ ✘
✔
✘
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
Conical screws, screw diameter at the output. Heat and coolable screws. Screws can be dismantled to the rear, barrel airpower cooled
Up and downstream equipment.
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
special features /additional information
essential ancillary equipment avaliable
✘ ✘
✘ ✘
single speed drive ✔
✔
✔
variable speed drive
Extruder & Expander Guide
International Milling Directory 2010/11 | 205
EEC-Eder
Extruder & Expander Guide
206 | International Milling Directory 2010/11
heat transfer system
Barrel options
✘ ✔
✘
✔ 150 600
✔
✘ ✘
2FB 60
✘ ✔
✘ ✔ 60 ✔ ✔ ✔ 60150
✔ ✔ ✔ ✔ ✔ ✔ ✔
✘ ✘ ✔ ✔ 32
Single screw
Twin screw co-rotating
Twin screw counter rotating Modular screw screw diameter oil water/steam electric
capacity throughput range Kg/hr liquids addition solids addition venting/vacuum
pressure monitoring
temperature monitoring segmented barrel
horizontally split barrel
steam preconditioning
liquid preconditioning
through hardened screw
through hardened liner
drive power range (Kw)
100
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
90
✔
2FB 90
Fudex Group Srl 2FB 105 300
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✔
✔
500 1000
✔
✔
✔
105
✔
✘
✔
✘
heat transfer system Barrel options
Extruder & Expander Guide
133
✘
✔
✘
✔ 83
✘ ✔
✔
✘ ✔ ● ✔ ✔
Modular screw screw diameter oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel
50360
✔ 112 225
✔
✘ 5693
✔ ✔
✘ 22
liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
✔
✔
✔
✔
✔
✔
✘ steam preconditioning
✘
✔
✔
●
✔
✘
✔
horizontally split barrel
✘
✔
✔
●
✔
✘
✘ 1001800
●
10007250
✔
✘
191
✔
✘ ✘
✔
E-750 ✔
✔
✘ ✘
✘ ✘
Twin screw co-rotating Twin screw counter rotating
✔
E-325 ✔
E-525
Single screw
Extru-Tech Inc
E-925 150 450
✔
✔
✔
✔
✘
✔
✔
●
✔
✘
✔
300013000
✘
✔
✘
235
✔
✘ ✘
✔
Extruder & Expander Guide
International Milling Directory 2010/11 | 207
Drive speed
Automatic control
Application
● ● ✔ ✔
shear moisture animal feed human food ✔
✔
●
●
●
●
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
●
●
●
●
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔ ✔ ✔
Training of customers’ staff
After sales operational backup
Pilot plant facility/product development
Fudex
special features /additional Continuos production plant in information demonstration.
essential ancillary equipment Complete line avaliable from sil
●
energy output
process temperature
●
✔
screw speed
residence time
✔
feed rate
✔
✔
start/stop
pressure
✔
variable speed cutter
✔
✔
torque overload protection
liquid feed addition
✔
two speed drive ✔
✔
✘ ✘
✔
✘ ✘
single speed drive
Extruder & Expander Guide
✔ = Yes / ✘ = No ● =Optional
Drive speed Automatic control Application
✔ = Yes / ✘ = No ● =Optional
variable speed drive
✘ ✘ ✘ ✘ ✘ ✔ ✔
pressure
animal feed human food
✔
✔
✔
✔
✘ ✘ ✘ ✘ ✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
●
Pneumatic conveying systems, dryers, coolers, material application systems, forming/ densification equipment
✔
✘ ✘ ✘ ✘ ✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
●
Pilot plant facility/product development
After sales operational backup
Training of customers’ staff
Extru-Tech Inc
✔
✔
✔
special features /additional Automatic process information control. Data acquisition.
essential ancillary equipment avaliable
moisture
shear
energy output
✔
✘ ✘ ✘ ✘ ✘
✔
residence time
✔
✔
✔
✔
✔
✔
✔
liquid feed addition
✔
✔
✔
✔
process temperature
screw speed
feed rate
start/stop
variable speed cutter
✔
✘
✔
✘
two speed drive torque overload protection
✔
✔
single speed drive
●
●
variable speed drive
Extruder & Expander Guide
208 | International Milling Directory 2010/11 heat transfer system Barrel options
Extruder & Expander Guide
✔
✘ ✘ ✔
✔
✘ ✘ ✔ ✔ 600
Modular screw screw diameter oil water/steam electric capacity throughput range Kg/hr
✔
✘ ✔
✔ ✔
✘
✔
✘ ✔
✔ ✔
✘ 37
pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
95
✔
✔
solids addition venting/vacuum
✔
✘ ✘ ✘
✔
✘ ✘ ✘
liquids addition
2700
✔
✘ ✘
✘ ✘
Twin screw co-rotating Twin screw counter rotating
✔
Series 600 ✔
Series 2000
Single screw
Insta-Pro International Series 9000 180-250
✘
✔
✘ ✔ ✔
✔
✔
✘ ✘ ✘
✔
32006300
✔
✔
✘ ✘
✔
✘ ✘
✔
Extruder & Expander Guide
Drive speed Automatic control Application
✔ = Yes / ✘ = No ● =Optional
✔
✔ ✔ -
✘ -
✘ ✘ ✘ ✘
✔ ✔ ✔ ✔ -
✘ -
✘ ✘ ✘ ✘ ✔ ✔
two speed drive torque overload protection variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure
moisture animal feed human food
✔
✔
-
-
✔
✔
-
✘ ✘ ✘ ✘
-
✘
-
✔
✔
✔
✔
✘
✔
Extruder & Expander Guide
International Milling Directory 2010/11 | 209 -
After sales operational backup
-
Pilot plant facility/product development
Training of customers’ staff
special features /additional World wide service equipment and information nutrition
essential ancillary equipment Complete process lines avaliable
shear
energy output
residence time
✘
✘
single speed drive
✔
✔
✔
variable speed drive
Insta-Pro International
Extruder & Expander Guide
210 | International Milling Directory 2010/11
Barrel options
heat transfer system
Extruder & Expander Guide
2594 ✔
✔ ✔
pressure monitoring temperature monitoring segmented barrel
✔
✘ ✔
✘ 90
✘ ✔
✘ ✔
✘ 90
horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
✘
✔
✔
✘ ✘ ✘
✘ ✘ ✘
venting/vacuum
✔
✔
solids addition
55
✘
✔
✘ ✘ ✘
✔
✔
✘ ✘ ✘
✔
1300+
liquids addition
capacity throughput range Kg/hr 2000+
✔
electric
✔ ✔
✔
oil water/steam
✘ ✘
✔
✘ ✘ ✘
✘ ✘
screw diameter
✔
✘ ✘
✔
2094
11001500
✔
✔
Twin screw counter rotating Modular screw
✘ ✘
✘ ✘
✔
2500
Twin screw co-rotating
Single screw
Insta-Pro International
✔
2000R 55
✘
✔
✘
✔
✘
✔
✔
✘ ✘ ✘
✔
6501000
✔
✘ ✘ ✘
✔
✘ ✘
✔
600 37
✘
✔
✘ ✘ ✘
✔
✔
✘ ✘ ✘
✔
260400
✔
✘ ✘ ✘
✔
✘ ✘
✔
9800 250
✘
✔
✘ ✘ ✘
✔
✔
✘ ✘ ✘
✔
4000+
✔
✘ ✘ ✘
✔
✘ ✘
✔
9694 250
✘
✔
✘
250
✘
✔
✘ ✘ ✘ ✘
✘ ✘ ✔
✔
✘ ✘ ✘
✔
3000+
✔
✘ ✘ ✘
✔
✘ ✘
✔
9600
✔
✘ ✘ ✘
✔
6300+
✔
✔
✘ ✘
✔
✘ ✘
Extruder & Expander Guide
International Milling Directory 2010/11 | 211
Drive speed
Automatic control
Application
Extruder & Expander Guide
✔ = Yes / ✘ = No ● =Optional
✔ ✔ ✔
✘
✔ ✔ ✔
✘ ●
variable speed cutter start/stop feed rate screw speed process temperature
✔
animal feed human food ✔
✔
✔
✘ ✘ ✘ ✘ ✘
●
●
✘
✔
✔
✔
✔
✘
✔
●
✔
✔
✘ ✘ ✘ ✘ ✘
●
●
✘
✔
✔
✔
✔
✘
✔
●
✔
✔
✘ ✘ ✘ ✘ ✘
●
●
✘
✔
✔
✔
✔
✘
✔
●
✔
✔
✘ ✘ ✘ ✘ ✘
●
●
✘
✔
✔
✔
✔
✘
✔
●
✔
✔
After sales operational backup
✔
Pilot plant facility/product development
Training of customers’ staff
special features /additional World wide service equipment and nutrition information
essential ancillary equipment Complete process lines avaliable
moisture
shear
energy output
✔
✔
pressure residence time
●
✘ ✘ ✘ ✘ ✘
●
✘ ✘ ✘ ✘ ✘
liquid feed addition
●
✔
✘
✔
✘
two speed drive torque overload protection
✔
✔
single speed drive
●
●
variable speed drive
✔ ✔
✘
✘ ✘ ✘ ✘ ✘
●
●
✘
✔
✔
✔
✔
✘
✔
●
✔
✘ ✘ ✘ ✘ ✘
●
●
✘
✔
✔
✔
✔
✘
✔
●
Insta-Pro International
Extruder & Expander Guide
212 | International Milling Directory 2010/11 heat transfer system Barrel options
Extruder & Expander Guide
✔
✔
electric
✔ ✔
✔ ✔ ✔ ✔ 9
liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
90
✔
✔
✘
✔
✔
steam preconditioning
✔
segmented barrel
✔
horizontally split barrel
• ✔
pressure monitoring temperature monitoring
•
✘ ✘
✘ ✘
solids addition venting/vacuum
✔
✔
1000-2000
✔
✔
✘
liquids addition
20-50
✔
water/steam
capacity throughput range Kg/hr
✘
oil
110
✔
✔
✔
✔
✔
✔
✔
•
✘ ✘
✔
2000-3000
✔
✔
✘
133mm
✔
✔
Modular screw screw diameter 45mm 133mm
✘ ✘
✘ ✘
✘ ✘
Twin screw counter rotating
✔
Twin screw co-rotating
51-SP
✔
2000-SX
✔
Ltd 3000-SX
Single screw
JS Conwell 6000-SX 160
✔
✔
✔
✔
✔
✔
✔
•
✘ ✘
✔
50007000
✔
✔
✘
178mm
✔
✘ ✘
✔
Extruder & Expander Guide
Drive speed Automatic control Application
✔ = Yes / ✘ = No ● =Optional
✔ •
✔ •
✔ ✔ ✔ ✔
start/stop feed rate screw speed process temperature
✔ ✔
✔ ✔ ✔
✘
moisture animal feed human food essential ancillary equipment avaliable
✔
✘ ✔
special features /additional information Training of customers’ staff Pilot plant facility/product development After sales operational backup
✔
✔
✔
✘
✔
✘
✘
residence time shear
✘
•
pressure energy output
•
•
liquid feed addition •
✔
✔
✔
✔
✔
✔
✘
✔
✘
•
•
✔
✔
✔
✔
variable speed cutter ✔
✘ ✘
✘ ✘
two speed drive torque overload protection
•
•
✘ ✘ ✘
single speed drive
•
•
✔
variable speed drive
✔
✔
✔
✔
✘
✔
✘
•
•
✔
•
✔
✔
✔
✘ ✘
•
•
JS Conwell Ltd
Extruder & Expander Guide
Extruder & Expander Guide
International Milling Directory 2010/11 | 213
214 | International Milling Directory 2010/11 heat transfer system Barrel options
Extruder & Expander Guide
✘ ✘ ✘
Twin screw co-rotating
0.5 -6 ✔
✘ ✘ ✔ ✔
electric capacity throughput range Kg/hr liquids addition solids addition pressure monitoring temperature monitoring
✔ ✔
liquid preconditioning through hardened screw through hardened liner
drive power range (Kw) 55-250
✔
✘
steam preconditioning
✔
✘
segmented barrel horizontally split barrel
venting/vacuum
✔
✘
water/steam
✔
oil
screw diameter 135-230
Modular screw
Twin screw counter rotating
✔
GmbH All Models
Single screw
Müench-Edelstahl
Extruder & Expander Guide
Drive speed Automatic control Application
✔ = Yes / ✘ = No ● =Optional
-
Pilot plant facility/product development After sales operational backup
-
-
Training of customers’ staff
essential ancillary equipment avaliable special features /additional information
✔
✔
pressure
✘
✘
liquid feed addition
human food
✔
animal feed
✔
screw speed process temperature
✔
0140
feed rate
shear
✔
start/stop
moisture
✔
variable speed cutter
✔
✔
✘ ✘
✔
two speed drive torque overload protection
energy output
✔
single speed drive
residence time
✘
variable speed drive
Müench-Edelstahl Company name
Extruder & Expander Guide
Extruder & Expander Guide
International Milling Directory 2010/11 | 215
216 | International Milling Directory 2010/11
heat transfer system
Barrel options
MY135B
165
✘ ✔
✘ 3000-6000
135
✘ ✔
✘ 10002500
screw diameter oil water/steam electric
✔
✔ ✔ ✔ ✔
venting/vacuum pressure monitoring
temperature monitoring segmented barrel
✔ ✔ ✔
✔ ✔ ✔ ✔ 90
steam preconditioning liquid preconditioning
through hardened screw through hardened liner drive power range (Kw)
160
✔
✘
horizontally split barrel
✘
✔
✔
✔
✔
✔
solids addition
✔
✔
liquids addition
capacity throughput range Kg/hr
✔
✔
Twin screw counter rotating Modular screw
✘ ✘
✔
✘ ✘
✔
MY165E
Twin screw co-rotating
Single screw
MY215 250/315
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
600012000
✘
✔
✘
215
✔
✘ ✘
✔
MY265 400/450
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
1000018000
✘
✔
✘
265
✔
✘ ✘
✔
90/110
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
18003000
✘
✔
✘
90
MY150×2I ✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
1000014000
✘
✔
✘
150
✔
✘
✔
✘
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
16002000
✘
✔
✘
90
✔
✘
✔
✘
MY90×2
160/200 315/355 110//132
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
52008000
✘
✔
✘
120
✔
✘
✘ ✔
✔
✘
✘ ✔
MY90×2I
Muyang Group MY120×2I
Extruder & Expander Guide
MY120×2 200
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
40006000
✘
✔
✘
120
✔
✘
✔
✘
MY150×2 315
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
600010000
✘
✔
✘
150
✔
✘
✔
✘
Extruder & Expander Guide
International Milling Directory 2010/11 | 217
Drive speed
Automatic control
Application
✘
✘
two speed drive
✔
✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food ✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✘
✘
✘
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✔
Specialized for aquafeed production.
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔ ✔
Pilot plant facility/product development
After sales operational backup
By-pass toaviod blockage;suspending cutter,replacement and adjustment without downtime.
Complete plant for aquafeed, petfood,human food and ramaterial treatments. Energy recovery system
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✘
Training of customers’ staff
special features /additional information
essential ancillary equipment avaliable
✔
✔
variable speed cutter ✔
✔
✔
✔
✔
single speed drive
✘
✘
torque overload protection
Extruder & Expander Guide
✔ = Yes / ✘ = No ● =Optional
variable speed drive
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✔
By-pass toaviod blockage;suspending cutter,replacement and adjustment without downtime.
Muyang Group
Complete plant for aquafeed, petfood,human food and ramaterial treatments. Energy recovery system
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✔
Extruder & Expander Guide
Muyang Group
Muyang Group: Profile The safest and most dependable path
PROFILE
W
ith her headquarters in the historic city of Yangzhou, Jiangsu Muyang Group Co., Ltd. has since her founding in 1967 grown into a well-known group corporation, whose activities cover research & development, project design, feed machinery manufacturing, installation and engineering, storage engineering, grain machinery and engineering, biomass engineering, environmental protection system, conveying equipment, automatic control system as well as steel structure. Muyang currently has over 1600 employees, including 800 technicians and engineers who specialize in machine building, heat treatment, feed processing, civil engineering, automatic control, computer science, animal nutrition, dust control, grain engineering, chemical engineering, oil engineering and marketing. In addition, the company engages a considerable number of professors and specialists from various universities and research institutes to help with R&D functions. National Technical Committee of Feed Machinery Standardization Administration of China settled in Muyang on June, 15th, 2008.
A history of over 800 models Through years of unrelenting efforts, Muyang has developed over 100 series (more than 800 mod-
els) of high quality feed and grain processing machines. It is capable of undertaking all types of turn-key feed engineering projects ranging from ordinary animal feed production facilities to upper-class extruded aquafeed production lines. Among Muyang products 18 were listed as the National New and High Technology Products. The company’s over 400 patented technologies help to ensure its leading position in China and have earned various national and provincial awards for remarkable technological achievements.
Technological innovation In the past few years Muyang quickened its pace in technological innovation and procured a considerable number of advanced manufacturing equipment including two heavy duty laser cutters (Swiss products), America-made steel silo manufacturing line, digital bending machines, CNC pellet die gundrilling machines, digital lathes, electro-light tracing cutting machines and so on. Furthermore, the company owns the best painting and surface treatment facilities in the feed industry in China. With ISO9001-2000 obtained in 2003, Muyang has drawn up clear guidelines from material procurement through to finished product inspection and shipping to customers thus ensuring high quality for each and all its products and engineering projects.
Quality, workmanship & highly controlled engineering Meticulous and considerate design, excellent workmanship and highly controlled engineering process plus comprehensive service efforts have won for Muyang valuable awards in the form of market recognition and customer goodwill. Satisfied clients include domestic top 10 feed manufacturers such as Hope Group, Liuhe Group, Zhenghong Group, Tongwei Group and overseas feed manufactures such as Cargill Group of US, CP Group of Thailand, Bayer Group of Germany, Gold Coin Group of Switzerland, BMBM Group of France, ABN Group of UK, CJ Group of Korea, Rainbow Group of Korea, Suntory Group of Japan. Muyang products, solutions and engineering projects have won wide recognition in various parts of the world. This is evidenced by its exporting complete feed production lines or turn-key projects to over 70 countries including New Zealand, Malaysia, Indonesia, Japan, Korea, Singapore, the Philippines, Egypt, Iran, Vietnam, Syria, Belgium, Brazil, Turkey, Russia and so on. In the 21 century Muyang Group with its well-defined corporate spirit focusing on innovation, responsibility, operation, and high efficiency will continue its efforts to achieve its goal of growing into a global leading machine building and engineering corporation. â–
218 | International Milling Directory 2010/11
The safest and most dependable path
FEED TO FOOD
Muyang MY Single screw extruder
Simple operation High efficiency Wide production range Satisfying product quality Customizable solution High-efficient extruder for aquafeed, food, petfood and raw material treatment (Sinking/floating aquafeed in particular)
Add:No.1 Muyang Road,Yangzhou,(225127),Jiangsu,China Tel:+86-514-87848880 Fax:+86-514-87848686 Http://www.muyang.com
Email:muyang@public.yz.js.cn
220 | International Milling Directory 2010/11
Barrel options
heat transfer system
✔ 70
✘ ✘ ✘ ✘
55
✘ ✘
Modular screw screw diameter oil
✔ ✔
✔ ✔ ✔ ✔ ✔ ✔
capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring
temperature monitoring segmented barrel
✔
✔
✔
✔
✔
✔
✔
80120
✔ ✔
✔ ✔ ✔ ✔ 5
steam preconditioning liquid preconditioning
through hardened screw through hardened liner drive power range (Kw)
15
✔
✔
✘
horizontally split barrel
18
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔ 3060
✔ 1030
water/steam
90
✔
✘ ✘ ✘ ✘
✘ ✘ ✘
Twin screw co-rotating
✔
✔
G55 ✔
G90
Single screw
Twin screw counter rotating
Srl
G70
electric
Pavan
Extruder & Expander Guide
G115 30
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
150200
✔
✘ ✘
115
✔
✘ ✘
✔
G130 45
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
250350
✔
✘ ✘
130
✔
✘ ✘
✔
G160 75
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
450550
✔
✘ ✘
160
✔
✘ ✘
✔
G180 90
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
600800
✔
✘ ✘
180
✔
✘ ✘
✔
G200 160
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
8001000
✔
✘ ✘
200
✔
✘ ✘
✔
F55 5.5
✘
✘ 4
✔
✔
✔
✘ ✘ ✘
✘ ✘ ✘ ✔
✔
✔
✔
✘
✘ ✔
✔
✔
4580
✘ ✘ ✘
70
✘ ✘ ✘
✔
F70
✔
✔
2040
✘ ✘ ✘
55
✘ ✘ ✘
✔
F90 15
✘
✔
✔
✘ ✘ ✘
✔
✔
✘
✔
✔
90140
✘ ✘ ✘
90
✘ ✘ ✘
✔
F100 18
✘
✔
✔
✘ ✘ ✘
✔
✔
✘
✔
✔
100200
✘ ✘ ✘
100
✘ ✘ ✘
✔
F115 22
✘
✔
✔
✘ ✘ ✘
✔
✔
✘
✔
✔
150200
✘ ✘ ✘
115
✘ ✘ ✘
✔
F130 30
✘
✔
✔
✘ ✘ ✘
✔
✔
✘
✔
✔
300400
✘ ✘ ✘
130
✘ ✘ ✘
✔
Extruder & Expander Guide
International Milling Directory 2010/11 | 221
Drive speed
Automatic control
Application
✔
✘ ✘ ✘ ● ✘ ● ✘ ✘ ✘ ✘
✔ ✔ ✔ ✔ ✔
✘ ✘ ✘ ✘ ✘
screw speed process temperature liquid feed addition pressure residence time
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✘ ✘ ✔
●
●
✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘
●
●
✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘
●
●
✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘
●
●
✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘ ✘ ✘ ✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘ ✘ ✘ ✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘ ✘ ✘ ✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘ ✘ ✘ ✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘ ✘ ✘ ✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘ ✘ ✘ ✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
Training of customers’ staff
PP - Pilot plant facility/product development
After sales operational backup
essential ancillary equipment Complete processing line, vacume system, die washingmachines, driers, toasters, changing rolls avaliable special features /additional PLC control, complete line supervision information
human food
animal feed
moisture
shear
energy output
✔
✔
✔
feed rate
✔
start/stop
✔
✔
variable speed cutter
✔
✔
✘ ✘ ✘ ✘
✔
✘ ✘
✔
two speed drive
✔
single speed drive
✔
torque overload protection
Extruder & Expander Guide
✔ = Yes / ✘ = No ● =Optional
variable speed drive
Pavan
Extruder & Expander Guide
222 | International Milling Directory 2010/11
Barrel options
heat transfer system
175
✘ ✘ ✘ 9001000 ✔ ✔
✘
150
✘ ✘ ✘ 500600 ✔ ✔
✘ ✔
Modular screw screw diameter oil
capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring
✔
✘
✔
✘ 45
horizontally split barrel liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
75
✔
✔
segmented barrel steam preconditioning
✔
✘ ✘ ✘
✔
✘ ✘ ✘
temperature monitoring
electric
water/steam
✔
✘ ✘ ✘
✘ ✘ ✘
Twin screw co-rotating Twin screw counter rotating
✔
F150 ✔
Srl
F175
Single screw
Pavan
Extruder & Expander Guide
F200 110
✘
✔
✔
✘ ✘ ✘
✔
✔
✘
✔
✔
13001400
✘ ✘ ✘
200
✘ ✘ ✘
✔
F230 140
✘
✔
✔
✘ ✘ ✘
✔
✔
✘
✔
✔
16002100
✘ ✘ ✘
230
✘ ✘ ✘
✔
TT50 55
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
100200
✔
✘ ✘
50
100
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
200400
✔
✘ ✘
58
✔
✘
✘ ✔
✔
✘
TT58
✔
✘
TT70 180
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
500800
325
✔
✔
✔
500
✔
✔
✔
✔
✘
✘ ✔
✔
✔
✔
✔
✔
✔
12004000
✘ ✘
✔
112
✔
✘
✔
✘
TT112
✔
✔
✔
✔
✔
✔
6002000
✘ ✘
✘ ✔
✔
92
✔
✘
✔
✘
TT92
✔
70
✔
✘
✔
✘
TT133 730
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
24008000
✘ ✘
✔
133
✔
✘
✔
✘
Extruder & Expander Guide
International Milling Directory 2010/11 | 223
Drive speed
Automatic control
Application
Extruder & Expander Guide
✔ = Yes / ✘ = No ● =Optional
✔
✔
✘ ✘ ✘ ✘ ✘
✔ ✔ ✔ ✔ ✔
✘ ✘ ✘ ✘ ✘
feed rate screw speed process temperature liquid feed addition pressure residence time
✔
✔
✔
✔
✔
✘ ✘ ✘ ✘ ✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘ ✘ ✘ ✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘
✘ ✘ ✔
●
●
✘
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✔
●
●
✘
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✘ ✘
●
●
✘
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
✘ ✘
●
●
✘
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
✘ ✘
●
●
✘
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
Training of customers’ staff Pilot plant facility/product development After sales operational backup
special features /additional PLC control, complete line supervision information
✔
✔
✔
✘ ✘
●
●
✘
✔
✔
✔
✔
✔
✔
✔
✔
✘
essential ancillary equipment Complete processing line, vacume system, die washingmachines, driers, avaliable toasters, changing rolls
human food
animal feed
moisture
shear
energy output
✔
✔
✔
start/stop
✔
✔
variable speed cutter
torque overload protection
✔
✘ ✘
✔
✘ ✘
two speed drive
✔
single speed drive
✔
variable speed drive
Pavan
Extruder & Expander Guide
224 | International Milling Directory 2010/11
heat transfer system
Barrel options
165
✘ ✔
✘ 17006000
115
✘ ✔
✘ 1001500
Modular screw screw diameter oil water/steam electric capacity throughput range Kg/hr
✔
✔ ✔ ✔ ✔ ✔
solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel
✔ ✔
✔ ✔ ✔ ✔ 75
steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
✘
✔
✘
235
✔
✘ ✘
✔
X-235
✔ 185400
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
2251000
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
4000- 600013000 20000
✘
✔
✘
216
✔
✘ ✘
✔
X-185
110185
✔
✘
horizontally split barrel
✘
✔
✔
✔
✔
✔
liquids addition ✔
✔
✔
Twin screw counter rotating
✔
✘ ✘
✔
✘ ✘
X-115 Single screw
X-165
Twin screw co-rotating
30150
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
100900
✘
✔
✔
57
75185
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
10003000
✘
✔
✔
85
✔
✘
✘ ✔
✔
✘
✘ ✔
57 MAG ST
Wenger 85 MAG ST
Extruder & Expander Guide
115 MAG ST
✘
✔
✔
144
✔
✘
✔
✘
144 MAG ST
75400
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
1851000
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
1500- 30008000 15000
✘
✔
✔
115
✔
✘
✔
✘
C2TX 8.1 150450
✔
✔
✔
✔
✘
✔
✔
1851000
✔
✔
✔
✔
✘
✔
✔
✔
✘
✘ ✔
✔
✔
250013000
✘
✔
✔
Conical
✘ ✘
✔
✘
C2TX 16.2
✔
✔
10005000
✘
✔
✔
Conical
✘ ✘
✔
✘
Extruder & Expander Guide
International Milling Directory 2010/11 | 225
Drive speed
Automatic control
Application
Extruder & Expander Guide
✔ = Yes / ✘ = No ● =Optional
✘ ✔ ✔
✔ ✔ ✔
✔
✘
✘ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✘
two speed drive torque overload protection variablespeed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food
✔
After sales operational backup
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
Pilot plant facility/product development
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
Training of customers’ staff
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✔
Includes patented pre-conditioner, screw elements, barrel elements, barrel venting system, back pressure valve
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘ ✘
✘ ✘ ✔
✔
✔
special features /additional information
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✔
Dryers, coolers, enrobers, mixers, automated control systems
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✘
✔
✔
essential ancillary equipment avaliable
✔
✔
✔
✔
✔
✔
✔
✔
✔
single speed drive
✔
✔
variable speed drive
Wenger
Extruder & Expander Guide
226 | International Milling Directory 2010/11
Barrel options
heat transfer system
✔ ✔ ✔
oil water/steam electric
✘ ✔ • ✔ ✔ 22
steam preconditioning
liquid preconditioning
through hardened screw
through hardened liner
drive power range (Kw)
✔
segmented barrel
horizontally split barrel
✔
temperature monitoring
45/55
✔
✔
•
✔
✔
✔
✔
✔
•
• ✔
venting/vacuum
pressure monitoring
•
•
✔
✔
solids addition
0.3-0.5
✔
✔
✔
120
liquids addition
capacity throughput range Kg/hr 0.2-0.4
100
screw diameter
✔
✔
Modular screw
Twin screw counter rotating
✔
✘ ✘
✔
✘ ✘
SPHS100 Single screw
SPHS120
Twin screw co-rotating
Zhengchang (ZCME)
Extruder & Expander Guide
✔
SPHS132b 75
✔
✔
•
✔
✘
✔
✔
✔
•
•
✔
0.5-1.0
✔
✔
✔
132
✔
✘ ✘
✔
SPHS168 160
✔
✔
•
✔
✘
✔
✔
✔
•
•
✔
2-4
✔
✔
✔
168
✔
✘ ✘
✔
SPHS218 315
✔
✔
•
✔
✘
✔
✔
✔
•
•
✔
6-10
✔
✔
✔
218
✔
✘ ✘
✔
SPHG2500b 75/90
✔
✔
•
✔
✘
✔
✔
✔
•
•
90/110
✔
✔
•
✔
✘
✔
✔
✔
•
•
•
Soybean 1.5-2.0
Soybean 0.8-1.2 ✔
✔
✔
✔
✘
✔
155
✘
✔
✘ ✘
✔
SPHG3200b
135
✔
✘ ✘
✔
SPHG500b 110/132
✔
✔
•
✔
✘
✔
✔
✔
•
•
•
2.5-3.5
✔
✔
✘
205
✔
✘ ✘
✔
SPZL180 55/75
✔
✔
•
✔
✘
✔
✔
✔
•
•
✔
5-6
✔
✔
✔
180
✔
✘ ✘
✔
SPZL250 90/110
✔
✔
•
✔
✘
✔
✔
✔
•
•
✔
8-10
✔
✔
✔
250
✔
✘ ✘
✔
SPZL338 132/160
✔
✔
•
✔
✘
✔
✔
✔
•
•
✔
14-18
✔
✔
✔
338
✔
✘ ✘
Extruder & Expander Guide
International Milling Directory 2010/11 | 227
Drive speed
Automatic control
Application
✔
start/stop feed rate
✘
✘
✔
✘
✔
17%-21%
✔
✘
✔
17%21%
17%21%
38000
90%
>15s
4MPa
✔
140℃
After sales operational backup
✘
✔
0-10%
34000
90%
>15s
4MPa
✔
140℃
30000
90%
>15s
4MPa
✔
140℃
✔
✘
✔
0-10%
24000
90%
>20s
3.5MPa
✘
120-170℃
398rmp
✔
✔
✔
✔
✘
✔
✘
Pilot plant facility/product development
✘
✔
0-10%
18000
90%
>20s
3.5MPa
✘
120170℃
✔
✔
✔
720rmp 528rmp
✔
✔
✔
✔
✘
✔
✘
✔
✘
✘
✔
20%
16000
90%
>20s
3.5MPa
✘
120170℃
500rmp
✔
✔
✔
✔
✘
✔
✘
Training of customers’ staff
✔
✔
✔
20%
32000
90%
>20s
3MPa
✔
120-170℃
600rmp
✔
✔
✔
✔
✘
✔
✘
PLC auto control unit; mobile blade, Includes patented pre-conditioner, screw elements, barrel elements, barrel venting system, back pressure valve
✔
human food
✔
20%
20000
90%
>20s
3MPa
✔
120170℃
630rmp
✔
✔
✔
✔
✘
✔
✘
special features /additional information
✔
animal feed
20%
15000
90%
>15s
3MPa
✔
✔
✔
✔
✔
✘
✔
✘ ✘ ✔
✘
✔
Frequency 610rmp control
✔
✔
✔
✔
✘
✔
✘
Complete extrusion line
20%
moisture
14000
90%
>15s
3MPa
✔
120170℃
430rmp
Frequency control 70120℃
✔
✔
✔
✔
✔
✘
✔
✘
essential ancillary equipment avaliable
90% 12000
shear
>15s
residence time energy output
3MPa
✔
liquid feed addition pressure
70120℃
process temperature
550rmp
✔
variablespeed cutter
screw speed
✔
✔ ✔
✔
✘
✔
✘
two speed drive
torque overload protection
✘
✔
single speed drive
✔
✘
Extruder & Expander Guide
✔ = Yes / ✘ = No ● =Optional
variable speed drive
ZCME
Extruder & Expander Guide
Extruder Expander related listings
Expanders Almex BV Amandus Kahl GmbH & Co KG Anderson International Corp Dinnissen BV Muyang Group Extruder dies Andritz Feed & Biofuel EEC-Eder Extrusion GmbH Fudex Group Spa Muyang Group Zhengchang Group (ZCME) Extruders, laboratory Brabender® GmbH & Co KG Clextral Clextral Inc Coperion GmbH FES Consultants Ltd JSConwell Ltd - Buhlermillbank Umang Pharmatech Pvt Ltd
Extruders, single-screw Almex BV Amandus Kahl GmbH & Co KG Anderson International Corp Andritz Feed & Biofuel Coperion GmbH Dinnissen BV Händle GmbH Maschinen und Anlagenbau Insta-Pro International JSConwell Ltd - Buhlermillbank Maru Corp Muyang Group Wenger Manufacturing Inc Wenger Overseas Inc Zhengchang Group (ZCME) Extruders, twin-screw Baker Perkins Inc Baker Perkins Ltd Clextral Clextral Inc EEC-Eder Extrusion GmbH Fudex Group Spa Muyang Group Wenger Manufacturing Inc Wenger Overseas Inc Zhanjiang hengrun Machinery Co Ltd Zhengchang Group (ZCME)
Hammermills Guide This section contains comparison charts for the major hammermills manufacturers equipment.
International Milling Directory 2010/11 | 229
Hammermills Guide
4575
Rotor diameter
90160
✔
Optimill 1201 200355
✔
✔
230 | International Milling Directory 2010/11 ✔
✘
✔ ✔
✘
Serrated plate Single motor Twin motors
✔
✔
✔
✔
✔
3
3
Air intake
✔
✔
0,7512
0,7512
GTC Guide (diversion plate)
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)
Screen hole diameter range
2
2
✘
✔
✔
✔
✔
3
✔
0,7512
2
✔
124
✘
✔
✔
✔
✔
3
✔
0,7512
2
✔
156
4
✔
216
4
✘
✔
✔
✔
✔
3
✔
0,7512
4
On request
✔
100
4
Temp control
✔
4
Double hammer instalation
72
Number of hammers Single hammer instalation
Number of screens
✘ 110250
✘ 90160
✔
Optimill 700
✔
Optimill 500
depends on application
160250
✔
✔
Multimill650/450B
Temperature rise of ground material
4
Rows of hammers on circumference
Hammer dimensions
Optimill900 ✔
Optimill 900 132315
✘
✔
160355
✘
✔
Optimill 1200
✘
✔
✔
✔
✔
3
✔
225
2
✔
72
4
✘
✔
✔
✔
✔
3
✔
225
2
✔
104
4
✘
✔
✔
✔
✔
3
✔
225
2
✔
136
4
✘
✔
✔
✔
✔
3
✔
225
2
✔
160
4
175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 x6 x6 x6 x6 x6 x6 x6 x6 x6
75110
✔
Capacity throughput rage ton/hr
✔
✔
Optimill 500 Single rotor ✔
Optimill700
Twin rotor co rotating
Andritz Feed & Biofuel
Hammermills Guide
International Milling Directory 2010/11 | 231
Hammermills Guide
✔ = Yes / ✘ = No ● =Optional
✔
✘ ✔
Pilot plant facility / product development
After sales operational backup
✘
Training of customers’ staff
✘
✔
✔
See 215GB
✘
✔
✔
✔
✔
✘
✔
✔
30003600
4575
Special features / additional information
✘
✘
Pet feed Human food
✔
✔
✔
✔
✘
✔
✔
30003600
4575
✔
✔
✔
✔
✔
✘
✔
✔
30003600
4575
Essential ancillary equipment available
✔
✔
Aquafeed
✔
✔
✔
Fine grinding ✔
✘
✘
Coarse grinding Livestock feed
✔
✔
Counterclockwise turning
✔
30003600
30003600 ✔
4575
4575
Clockwise turning
RPM
Drive power (Kw)
✔
✘ ✘ ✘
✘ ✘ ✘
✔
✔
✔
✔
15001800
90160
✔
✔
✔
✔
✔
15001800
90160
✘ ✘ ✘
✔
✔
✔
✔
✔
15001800
90160
Andritz Feed & Biofuel
✘ ✘ ✘
✔
✔
✔
✔
✔
15001800
90160
Hammermills Guide
Hammermills Guide
-
55-110 kW
110-250 kW
2
Temperature rise of ground material Number of screens
232 | International Milling Directory 2010/11 ✔ -
Air intake Serrated plate Single motor Twin motors
-
✔
-
-
-
-
-
-
0.4 - 8.0 mm
4
-
-
-
GTC Guide (diversion plate)
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)
0.3 - 8.0 mm
-
-
Single hammer instalation Double hammer instalation
Screen hole diameter range
-
-
Number of hammers
-
-
Rows of hammers on circumference
-
-
-
-
-
-
-
✔
-
✔
-
-
-
-
-
-
-
-
-
-
-
2
-
-
-
-
-
1
-
-
2.0 - 8.0 mm
Depending on product and required granulation.
2~55-110 kW
✔
✔
DFZK-1
-
✔
DFZC 1265
Hammer dimensions
Capacity throughput rage ton/hr
22-75 kW
-
Main Motor size
✔
Single rotor
DFZC-655 Twin rotor co rotating
DFZK-2
Bühler AG, Feed & Biomass
Hammermills Guide
✔ = Yes / ✘ = No ● =Optional
✔ ✔ ✔ ✔ ✔ ✔ ✔
Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food
-
✔
✔
✔
✔
-
✔
✔
After sales operational backup
Emergency, Security and Preventative service packages available as well as spare and wear parts packages
✔
Pilot plant facility / product development
Advantages of the vertica: The new certical rotor hammer mill requires no aspiration air for the grinding process, high capacities, moisture loss of ground product down to zero, the lowerable grinding chamber is accessible from two sides, simple and fast screen and hammer change.
-
✔
✔
✔
✔
-
✔
✔
✔
-
2~55-110 kW
Custom made training at the Bühler training center and educational training in Feed Manufacturing Technology at the Swiss Institute of Feed Technology
Advantages of the hammer mill and the feeder: For fine and normal grinding, easy screen and hammer change, good sanitation, high fle✔ibility, feeder also for difficult products, heavy particle separation and magnet
Aspiration required
✔
✔
✔
✔
✔
✔
✔
-
55-110 kW
Training of customers’ staff
Special features / additional information
Essential ancillary equipment available
✔
✔ ✔
-
110-250 kW
-
22-75 kW
RPM
Drive power (Kw)
Bühler AG, Feed & Biomass
Hammermills Guide
Hammermills Guide
International Milling Directory 2010/11 | 233
Main Motor size Hammer dimensions
2 0,550
4 0,550
Double hammer instalation
Temperature rise of ground material Number of screens
234 | International Milling Directory 2010/11
✘
✘
Twin motors
✔
✔
✔
-
✔
Air intake
✔
✔
GTC Guide (diversion plate)
-
Single motor
-
HM 54 x 40 6 or 12
-
355
✘
✔
6 or 12
-
315
✘
✔
HM 54 x 32
✘
✔
-
✔
✔
-
3.818
0,550
2
-
-
✔
✘
✔
-
✔
✔
-
3.055
0,550
2
-
-
✔
-
250
✘
✔
HM 54 x 24 -
-
✘
✔
✔
✔
2.291
0,550
2
-
-
✔
6 or 12
Dependend on application
4.582
Serrated plate
-
screen surface (m2)
Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)
Screen hole diameter range
-
-
✔
6 or 12
✔
6 or 12
-
Single hammer instalation
Number of hammers
Rows of hammers on circumference
-
✘
✘ 450
Twin rotor co rotating 450
✔
HM 54 x 56 ✔
HM 54 x 48
Single rotor
Capacity throughput rage ton/hr
CPM
Hammermills Guide
HM 54 x 16 -
-
✘
✔
✔
✔
1.522
0,550
2
-
-
✔
6 or 12
-
200
✘
✔
-
-
Int. Magnum 54 x 40
✘
✔
✔
✔
Int. Magnum 54 x 30 4 or 8
-
250
✘
✔
Int. Magnum 54 x 20 4 or 8
-
200
✘
✔
-
-
✘
✔
✔
✔
2.864
0,550
2
-
-
✔
-
-
✘
✔
✔
✔
1.909
0,550
2
-
-
✔
-
-
✘
✔
✔
✔
1.432
0,550
2
-
-
✔
4 or 8
-
160
✘
✔
Int. Magnum 54 x 15
Dependend on application
3.818
0,5 -50
2
-
-
✔
4 or 8
-
315
✘
✔
Hammermills Guide
International Milling Directory 2010/11 | 235
Hammermills Guide
✔ = Yes / ✘ = No ● =Optional
✔
Aquafeed ✔
✔
Essential ancillary equipment available Special features / additional information Training of customers’ staff Pilot plant facility / product development After sales operational backup -
-
✘
✔
Livestock feed
✔
✘
✔
Fine grinding
✔
✔
Human food
✔
✔
✔
Biomass Coarse grinding
✔
✔
✔
✔
450 1500
Pet feed
✔
Clockwise turning
RPM
Counterclockwise turning
450 1500
Drive power (Kw) 355
315
250
200
315
250
200
✔
✔
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
✔
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
✔
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
✔
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
✔
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
Hardend tip
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
Hardend tip
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
160
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
CPM
Hammermills Guide
Hammermills Guide
Hammer dimensions
236 | International Milling Directory 2010/11 ✔ ✔
GTC Guide (diversion plate) Air intake
✔
✘
✔
✘ Twin motors
✔
✔
-
2.476
Single motor
Serrated plate -
-
3.095
Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)
screen surface (m2)
0,5 -50
0,5 -50
Screen hole diameter range
2
2
-
✔
Number of screens
-
4 or 8
Temperature rise of ground material
✔
Single hammer instalation
4 or 8
Double hammer instalation
Number of hammers
Rows of hammers on circumference
-
200
250
Main Motor size -
✔
✘
✔
✘
Int. Standard 28 x 60 Single rotor
Int. Standard 28 x 48
Twin rotor co rotating
Capacity throughput rage ton/hr
CPM
-
✔
Int. Standard 28 x 40
✔
Int. Standard 28 x 30 4 or 8
-
132
✘
4 or 8
-
90
✘
✔
Int. Standard 28 x 20
✘
✔
✔
✔
-
2.064
0,5 -50
2
-
-
✔
-
✘
✔
✔
✔
-
1.548
0,5 -50
2
-
-
✔
-
✘
✔
✔
✔
-
1.038
0,5 -50
2
-
-
✔
Dependend on application
4 or 8
-
160
✘
-
✔
Int. Standard 28 x 15
✘
✔
✔
✔
-
0.779
0,5 -50
2
-
-
✔
4 or 8
-
75
✘
-
✔
Int. Standard 28 x 11,5
✘
✔
✔
✔
-
0.597
0,5 -50
2
-
-
✔
4 or 8
-
55
✘
Hammermills Guide
International Milling Directory 2010/11 | 237
Hammermills Guide
✔ = Yes / ✘ = No ● =Optional
200
✔ ✔
✔ ✔ ✔ ✔ ✔
Biomass Coarse grinding Fine grinding Livestock feed Aquafeed
160
132
✔ ✔
Pilot plant facility / product development
After sales operational backup
Hardend tip
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
3000
✔
✘
✔
✔
✔
✔
✔
✔
✔
✔
3000
Training of customers’ staff
Essential ancillary equipment available Special features / additional information
✔
✘
✔
✘
Pet feed Human food
✔
✔
✔
✔
✔
✔
✔
3000
Clockwise turning
RPM Counterclockwise turning
250 3000
Drive power (Kw) 90
✘
✔
✔
✔
✔
✔
✔
✔
✔
3000
75
✘
✔
✔
✔
✔
✔
✔
✔
✔
3000
55
✘
✔
✔
✔
✔
✔
✔
✔
✔
3000
CPM
Hammermills Guide
Hammermills Guide
-
-
-
Double hammer instalation Temperature rise of ground material Number of screens
238 | International Milling Directory 2010/11 3.715
Screen hole diameter range screen surface (m2)
✔
✔
✔
✘
✔
✘
Single motor Twin motors
Serrated plate -
Air intake
✔
✔
GTC Guide (diversion plate)
-
-
Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)
3.096
2 0,550
2 0,550
-
✔
Magnum 44 x 30 4 or 8
-
-
200
✘
✔
4 or 8
-
-
160
✘
✔
Magnum 44 x 20
-
✘
✔
✔
✔
-
2.322
0,550
2
-
-
✔
-
✘
✔
✔
✔
-
1.548
0,550
2
-
-
✔
-
-
-
110
✘
✔
Magnum 44 x 15
✘
✔
✔
✔
-
1.161
0,550
2
-
-
✔
4 or 8
Dependend on application
4 or 8
-
-
✔
Single hammer instalation
Number of hammers
4 or 8
-
Rows of hammers on circumference
-
Main Motor size Hammer dimensions
✘
✘ 315
Twin rotor co rotating 250
✔
✔
Magnum 44 x 40
Single rotor
Magnum 44 x 48 Capacity throughput rage ton/hr
CPM
-
Magnum 44 x 11,5
✘
✔
✔
✔
-
0.89
0,550
2
-
-
✔
4 or 8
-
-
75
✘
✔
Hammermills Guide
✔ = Yes / ✘ = No ● =Optional
✔ ✔ ✔ ✔ ✔ ✔
Biomass Coarse grinding Fine grinding Livestock feed Aquafeed
160
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
✔ ✔
Pilot plant facility / product development After sales operational backup
Hardend tip
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
✔
-
✘
✘ -
✔
✔
✔
✔
✔
✔
✔
✔
200 1500
Training of customers’ staff
Essential ancillary equipment available Special features / additional information
Human food
Pet feed
✔
Clockwise turning Counterclockwise turning
✔
250 1500
315 1500
Drive power (Kw) RPM 110
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
75
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
Hammermills Guide
International Milling Directory 2010/11 | 239
CPM
Hammermills Guide
-
-
Main Motor size Capacity throughput rage ton/hr
Hammer dimensions
240 | International Milling Directory 2010/11 2 0,550
2 0,550 4.335
Screen hole diameter range
screen surface (m2)
✔
✘
✔ ✔
✘
Air intake Serrated plate Single motor Twin motors
-
✔
✔
✔
GTC Guide (diversion plate)
-
-
Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)
3.716
-
-
Double hammer instalation Temperature rise of ground material Number of screens
✔
✔
Single hammer instalation
Rows of hammers on circumference Number of hammers
✘ 315
✘ 355
Twin rotor co rotating
-
✔
HM 44 x 56 ✔
HM 44 x 48
Single rotor
CPM
Hammermills Guide
HM 44 x 40
HM 44 x 32 6 or 12
-
-
200
✘
✔
-
-
160
✘
✔
HM 44 x 24
✘
✔
-
✔
✔
-
3.097
0,550
2
-
-
✔
✘
✔
-
✔
✔
-
2.477
0,550
2
-
-
✔
✘
✔
-
✔
✔
-
1.471
0,550
2
-
-
✔
Dependend on application
-
-
250
✘
✔
HM 44 x 16
✘
✔
-
✔
✔
-
1.239
0,550
2
-
-
✔
-
-
110
✘
✔
HM 44 x 12
✘
✔
-
✔
✔
-
0.735
0,550
2
-
-
✔
-
-
90
✘
✔
Wet Wood Grinder 20x 28
✘
✔
-
✔
✔
-
1.039
1050
2
-
-
✔
-
-
75
✘
✔
Wet Wood Grinder 30x54
-
-
315
✘
✔
Wet Wood Grinder 48x54
✘
✔
-
✔
✔
-
2.864
1050
2
-
-
✔
✘
✔
-
✔
✔
-
4.582
1050
2
-
-
✔
Dependend on application
4 or 8
-
-
160
✘
✔
Wet Wood Grinder 56x54
✘
✔
-
✔
✔
-
5.346
1050
2
-
-
✔
6 or 12
-
-
400
✘
✔
Hammermills Guide
International Milling Directory 2010/11 | 241
✔ ✔ ✔ ✔
✘
Fine grinding Livestock feed Aquafeed Pet feed
✔
Hardend tip
-
✘
✔
✔
✔
✔
✔
✔
✔
After sales operational backup
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
110
✔
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
200
Pilot plant facility / product development
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
200
✔
-
✔
✔
✔
✔
✔
✔
1500
250
Training of customers’ staff
-
✘
✔
Coarse grinding
Human food
✔
✔
Biomass
✔
✔
Counterclockwise turning
✔
1500
✔
1500
RPM
315
Clockwise turning
315
Essential ancillary equipment available Special features / additional information
Hammermills Guide
✔ = Yes / ✘ = No ● =Optional
Drive power (Kw)
-
✘
✔
✔
✔
✔
✔
✔
✔
✔
1500
90
-
-
✔
✘ ✘ ✘ ✘ ✘
✔
✔
✔
✔
1500
160
✘ ✘ ✘ ✘ ✘
✔
✔
✔
1500
75
-
✘ ✘ ✘ ✘ ✘
✔
✔
✔
✔
1500
315
-
✘ ✘ ✘ ✘ ✘
✔
✔
✔
✔
1500
400
CPM
Hammermills Guide
Hammermills Guide
Hammer dimensions
2 0,5 -50
4 0,5 -50
Temperature rise of ground material Number of screens Screen hole diameter range
242 | International Milling Directory 2010/11 ✔ ✔ ✔ ✔
✘
✔ ✔ ✔ ✔
✘ Twin motors
4.582
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate) Air intake Serrated plate Single motor
-
-
-
✔
✔
✔
HM 54 x 40 6 or 12
-
355
✘
6 or 12
-
315
✘
✔
HM 54 x 32
✘
✔
✔
✔
✔
-
3.818
0,5 -50
2
-
-
✔
✘
✔
✔
✔
✔
-
3.055
0,5 -50
2
-
-
✔
-
250
✘
✔
HM 54 x 24
✘
✔
✔
✔
✔
-
2.291
0,5 -50
2
-
-
✔
6 or 12
Dependend on application
6 or 12
Single hammer instalation
6 or 12
-
450
Double hammer instalation
Number of hammers
-
450
Main Motor size Capacity throughput rage ton/hr
✔
✘
✔
✘
HM 54 x 56 Single rotor
HM 54 x 48
Twin rotor co rotating
Rows of hammers on circumference
CPM
✔
HM 54 x 16
✘
✔
✔
✔
✔
-
1.522
0,5 -50
2
-
-
✔
6 or 12
-
200
✘
Hammermills Guide
✔ = Yes / ✘ = No ● =Optional
✔ ✔ ✔
✘
Livestock feed Aquafeed Pet feed Human food -
✘
✔
✔
✔
✔
✔
✔
✔
1500
315
-
Pilot plant facility / product development After sales operational backup
Hardend tip
-
✘
✔
✔
✔
✔
✔
✔
-
-
✔
✔
✔
✔
✔
1500
355
Training of customers’ staff
-
✔
Fine grinding
Essential ancillary equipment available Special features / additional information
✔
✘
✔
Coarse grinding
✔
✔
Counterclockwise turning
✔
1500
✔
1500
RPM
450
Clockwise turning
450
Drive power (Kw)
-
✘
✔
✔
✔
✔
✔
✔
✔
1500
250
-
✘
✔
✔
✔
✔
✔
✔
✔
1500
200
Hammermills Guide
International Milling Directory 2010/11 | 243
CPM
Hammermills Guide
CPM
CPM YOUR PARTNER IN PRODUCTIVITY
PROFILE
T
oday CPM stands for a group of companies including Roskamp, Champion, Beta Raven and Century Extrusion with a wide range of machinery for crushing, grinding, densifying, cooling, drying, sifting, computerize process controls, ingredient scaling systems and extrusion equipment. CPM / Roskamp / Champion have a worldwide reputation as a pelleting specialist, a leader in densifying technology by means of pelleting.
CPM is well known not only in the animal feed industry but also in the chemical-, recycling and biomass business, where CPM pellet mills and other equipment are used all over the world. The combination of these companies isn’t mere a supplier of machines, but a supplier of know how, technology and experience, who, in cooperation with the customer, can save very often considerable costs for the user e.g. saving in energy, wearing parts, less rejected product and less return during the production.
CPM YOUR PARTNER CPM / Europe Distelweg 89, 1031 HD Amsterdam The Netherlands Tel: +31 (0)20 4946111 Fax: +31 (0)20 6364294 E-Mail: info@cpmeurope.nl Web: www.cpmeurope.nl
244 | International Milling Directory 2010/11
Since 1883
Hammer Mill
• Heavy duty • High tipspeed • Large screen area • High capacity • Lang life hammers • Easy acces
H2X/2100155
• Cost effective
CONTACT CPM/Europe BV Distelweg 89, 1031 HD Amsterdam, The Netherlands, Phone +31 20 494 61 11, Fax +31 20 636 42 94, info@cpmeurope.nl
■ HIGH PERFORMANCES ■ LOW COST MAINTENANCE ■ MAXIMUM SAFETY ■ LONG LIFETIME ■ WWW.CPMEUROPE.NL
Hammermills Guide
2.5 to 9+
3 or 4
1
246 | International Milling Directory 2010/11 ✔
✘
Serrated plate Single motor Twin motors
-
✘
9mm/5mm
-
Air intake
GTC Guide (diversion plate)
Double bottom the most effective screen surface Distance from hammer tip to screen (mm)
Screen hole diameter range 3/32" thru 1/2"
Number of screens
1 to 20 F
-
Double hammer instalation Temperature rise of ground material
-
15 or 20
Single hammer instalation
Number of hammers
Rows of hammers on circumference
Hammer dimensions 3/16" X 6 3/16"
Capacity throughput rage tonnes/ hour
10, 20, 30 hp
✔
Twin rotor co rotating Main motor size
✔
Inc EZ Grind 2100 Single rotor
Easy Automation
Hammermills Guide
✔ = Yes / ✘ = No ● =Optional
✔ ✔
Livestock feed Aquafeed
-
Training of customers’ staff
After sales operational backup
✔
-
Pilot plant facility / product development
Essential ancillary equipment available Special features / additional information
-
✔
Fine grinding
✔
✔
Coarse grinding
Pet feed
✔
Counterclockwise turning
Human food
✔
3450
7.4 - 22.4
Clockwise turning
RPM
Drive power (Kw)
Hammermills Guide
International Milling Directory 2010/11 | 247
Easy Automation
Hammermills Guide
Hammermills Guide
GmbH
✘ ✘ 72
✘ ✘ ✘ 2
✘
✘ ✘ 54
✘ ✘ ✘ 2
✘
Hammer dimensions Number of hammers Double hammer instalation Temperature rise of ground material Number of screens
248 | International Milling Directory 2010/11
✘ ✘ ✘ ✘ ✔
✘
✘ ✘ ✘ ✘ ✔
✘
Air intake Single motor Twin motors
Serrated plate
GTC Guide (diversion plate)
✘
✘
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)
Screen hole diameter range
Single hammer instalation
Rows of hammers on circumference
8 to/h
5to/h
Capacity throughput rage ton/hr
Rotor diameter
✔
✘ ✘
✔
✘ ✘
SDHM5
Single rotor
SDHM8
Twin rotor co rotating
Model
Müench-Edelstahl SDHM10
✘
✔
✘ ✘ ✘
✘
✘
✘
2
✘ ✘ ✘
72
✘ ✘
✘
✔
✘ ✘ ✘
✘
✘
✘
2
✘ ✘ ✘
112
✘ ✘
15 to/h
10 to/h
✔
✘ ✘
✔
SDHM15
✘ ✘
✔
SDHM20
✘
✔
✘ ✘ ✘
✘
✘
✘
2
✘ ✘ ✘
74
✘ ✘
20 to/h
✘ ✘
✔
SDHM30
✘
✔
✘ ✘ ✘
✘
✘
✘
2
✘ ✘ ✘
112
✘ ✘
30 to/h
✘ ✘
✔
SDHM12
✘
✔
✘ ✘ ✘
✘
✘
✘
2
✘ ✘ ✘
90
✘ ✘
12 to/h
✘ ✘
Hammermills Guide
✔ = Yes / ✘ = No ● =Optional
✘
✔ ✔
✘ ✔ ✔ ✔ ✔
Fine grinding Livestock feed Aquafeed Pet feed
✘ ✔
After sales operational backup
✘
✔
✔
✔
✔
✔
✘
Pilot plant facility / product development
✔
✔
✔
✔
✘
✔
✔
✔
2970
110
✔
✔
✔
✔
✔
✔
2970
75
Training of customers’ staff
Essential ancillary equipment available Special features / additional information
Human food
✔
✔
Coarse grinding
✔
✔
Counterclockwise turning
✔
2970
55
✔
2950
30
Clockwise turning
RPM
Drive power (Kw)
✔
✔
✔
✔
✘
✔
✔
✔
1485
160
✔
✔
✔
✔
✘
✔
✔
✔
1485
200
✔
✔
✔
✔
✘
✔
✔
✔
2970
90
Hammermills Guide
International Milling Directory 2010/11 | 249
Müench-Edelstahl
Hammermills Guide
17-25
Capacity throughput rage ton/hr
250 | International Milling Directory 2010/11 ✔
✘
✔ ✔
✘
Serrated plate Single motor Twin motors
✔
✘
✔
✘ ✘
✔
✔
✘
✔
✘
-
-
-
-
-
-
Air intake
2
2 0.512mm
2 0.512mm 0.5-12mm
-
-
-
44
64
✔ ✘
40
✔ ✘
✔ ✘
4
4
4
-
12-20
-
25-36
1320
✘
✔
SFSP132×36A/C
-
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate)
Screen hole diameter range
Temperature rise of ground material Number of screens
Double hammer instalation
Single hammer instalation
Hammer dimensions Rows of hammers on circumference Number of hammers
1320
Rotor diameter 1320
✔
✘
✔
✘
Single rotor
Model SFSP132×65F
Twin rotor co rotating
SFSP132×45F
Muyang Group
Hammermills Guide
✔
SFSP132×50A/C
✘
✔
✘ ✘
✔
-
-
0.5-12mm
2
-
✔ ✘
64
4
-
22-30
1320
✘
✔
SFSP132×75A/C
✘
✔
✘ ✘
✔
-
-
0.5-12mm
2
-
✔ ✘
84
4
-
36-45
1320
✘
✔
SFSP132×102A/C
✘
✔
✘ ✘
✔
-
-
0.5-12mm
2
-
✔ ✘
124
4
-
46-65
1320
✘
✔
SWFP66×80C 2
2
✘
✘
✔
✘
✘ ✔
✔
✔
-
-
0.51.5mm
✔
✔
-
-
0.51.5mm
-
✘ -
✘
124
4
-
12-15
660
✘
✔
✔
SWFP66×100C ✔
96
4
-
5.5-9
660
✘
2
✘
✔
64
4
-
3.5-6
660
✘
SWFP66×60C
✘
✔
✘
✔
✔
-
-
0.51.5mm
✔
Hammermills Guide
International Milling Directory 2010/11 | 251
✔
✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔
Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food ✔
✔
✔
✔
✔
✔
1480
1480
RPM Clockwise turning Counterclockwise turning
✔
✔
✔ ✔
✔
✔
✔
✘
✘ ✔
✔
✔
✔
1480
✔
✔
✔
✔
✘
✔
✔
✔
1480
✔
✔
✔
✔
✘
✔
✔
✔
1480
110/132/160 200/220/250 250/315/355
✔
✔
✔
1480
75/90/110
✔ ✔ ✔
Pilot plant facility / product development
After sales operational backup
Secondary grinding,high efficiency;one-step screen hold-down device and fully-open sliding door, ease of labor and maintenance
Training of customers’ staff
Special features / additional information
For grinding granular raw materials in various livestock feed mills, aqua Essential ancillary equipment feed mills, alcohol plants, lemon plants, food factories and edible oil mills. available Asperation required
Hammermills Guide
✔ = Yes / ✘ = No ● =Optional
Drive power (Kw) 90/110 132/160
✔
✔
✔
✔
✔
✔
✔
✘
2970
132/160
✔
✔
✔
✔
✔
✔
✔
✘
2970
55/75
Muyang Group
Widened grinding surface, high capacity;one-step screen holddown device and fully-open sliding door, ease of labor and maintenance
Specialized for the fine grinding of pre-crushed various brokens for feed, food and oilseed industries. Asperation required.
✔
✔
✔
✔
✔
✘
✔
✔
2970
90/110
Hammermills Guide
Muyang Group
Muyang Group: Profile
PROFILE
The safest and most dependable path
W
ith her headquarters in the historic city of Yangzhou, Jiangsu Muyang Group Co., Ltd. has since her founding in 1967 grown into a well-known group corporation, whose activities cover research & development, project design, feed machinery manufacturing, installation and engineering, storage engineering, grain machinery and engineering, biomass engineering, environmental protection system, conveying equipment, automatic control system as well as steel structure. Muyang currently has over 1600 employees, including 800 technicians and engineers who specialize in machine building, heat treatment, feed processing, civil engineering, automatic control, computer science, animal nutrition, dust control, grain engineering, chemical engineering, oil engineering and marketing. In addition, the company engages a considerable number of professors and specialists from various universi-
ties and research institutes to help with R&D functions. National Technical Committee of Feed Machinery Standardization Administration of China settled in Muyang on June, 15th, 2008.
A history of over 800 models Through years of unrelenting efforts, Muyang has developed over 100 series (more than 800 models) of high quality feed and grain processing machines. It is capable of undertaking all types of turn-key feed engineering projects ranging
from ordinary animal feed production facilities to upper-class extruded aquafeed production lines. Among Muyang products 18 were listed as the National New and High Technology Products. The company's over 400 patented technologies help to ensure its leading position in China and have earned various national and provincial awards for remarkable technological achievements.
Technological innovation In the past few years Muyang quickened its pace in technological innovation and procured a considerable number of advanced manufacturing equipment including two heavy duty laser cutters (Swiss products), Americamade steel silo manufacturing line, digital bending machines, CNC pellet die gundrilling machines, digital lathes, electrolight tracing cutting machines and so on. Furthermore, the company owns the best painting and surface treatment facilities in the feed industry in China. With ISO9001-2000 obtained in 2003, Muyang has drawn up
252 | International Milling Directory 2010/11
clear guidelines from material procurement through to finished product inspection and shipping to customers thus ensuring high quality for each and all its products and engineering projects.
Quality, workmanship & highly controlled engineering Meticulous and considerate design, excellent workmanship and highly controlled engineering process plus comprehensive service efforts have won for Muyang valuable awards in the form of market recognition and
customer goodwill. Satisfied clients include domestic top 10 feed manufacturers such as Hope Group, Liuhe Group, Zhenghong Group, Tongwei Group and overseas feed manufactures such as Cargill Group of US, CP Group of Thailand, Bayer Group of Germany, Gold Coin Group of Switzerland, BMBM Group of France, ABN Group of UK, CJ Group of Korea, Rainbow Group of Korea, Suntory Group of Japan. Muyang products, solutions and engineering projects have won
wide recognition in various parts of the world. This is evidenced by its exporting complete feed production lines or turn-key projects to over 70 countries including New Zealand, Malaysia, Indonesia, Japan, Korea, Singapore, the Philippines, Egypt, Iran, Vietnam, Syria, Belgium, Brazil, Turkey, Russia and so on. In the 21 century Muyang Group with its well-defined corporate spirit focusing on innovation, responsibility, operation, and high efficiency will continue its efforts to achieve its goal of growing into a global leading machine building and engineering corporation. â–
International Milling Directory 2010/11 | 253
Hammermills Guide
✔ 620 16
Rotor diameter
Capacity throughput rage ton/hr
Number of screens
254 | International Milling Directory 2010/11 2
✔
Single motor Twin motors
✔
✔
✘
✔
✘
Serrated plate
✔
✔
✔
✔
GTC-III-2X22 96
48
4
2.18.5
620
✔
✘
GTC-III-2X30 3.512.5
620
✔
✘
GTC-III-2X37
112
56
4
112
56
4
180×50×5 mm
2.810.2
620
✔
✘
144
72
4
4.315.5
620
✔
✘
GTC-III-2X45 160
80
4
5.319
620
✔
✘
192
96
4
7.122
620
✔
✘
2
2
2
2
2
2
2
✔
✘
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
✔
✘
✔
✔
✔
✔
✔
Ǿ0.25, 0.3, 0.35, 0.4, 0.5 ~ Ǿ0.6, 0.8, 1.0, 1.2 ~ Ǿ1.5, 2.0, 2.5, 3.0 mm
✔ ✔
96
48
4
1.77.5
620
✔
GTC-III-2X55
aqua feed within 7°C at screen hole diameter ø 0.8 ~ Ǿ1.5 mm
✔
Air intake
GTC-III-2X18.5
✘
GTC-III-2X75
livestock and poultry feed within 5°C at screen hole diameter ≥ Ǿ1.5 mm
80
40
4
✔
GTC Guide (diversion plate)
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)
Screen hole diameter range
2
80
Double hammer instalation
Temperature rise of ground material
40
Single hammer instalation
Number of hammers
Rows of hammers on circumference 4
620 1.46.5
✘
Single rotor Twin rotor co rotating
Hammer dimensions
✘
GTC-III-2X11 ✔
GTC-III-2X15
WYES MACHINERY (Shanghai) Co Ltd GTC-III-2X90 ✔
✘
✔
✔
✔
✔
✔
2
192
96
4
8.826
620
✔
✘
Hammermills Guide
International Milling Directory 2010/11 | 255
Hammermills Guide
✔ = Yes / ✘ = No ● =Optional
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
37
✔
✔
✔
✔
✔
✔
✔
✔
2930
44
✔
✔
✔
✔
✔
✔
✔
✔
2940
60
✔
✔
✔
✔
✔
✔
✔
✔
2950
74
✔
✔
✔
✔
✔
✔
✔
✔
2950
90
✔
✔
✔
✔
✔
✔
✔
✔
2965
110
✔
✔
✔
✔
✔
✔
✔
✔
2965
150
✔
✔
✔
✔
✔
✔
✔
✔
2970
180
✔
✔
✔
✔
✔
✔
✔
✔
2970
✔
✘ ✔
Training of customers’ staff
After sales operational backup
Patented GTC Technology
Complete GTC milling line, feeder, magnet separator, cyclone, airlock, pulse-bag filter, fan
30 2930
22 2930
Pilot plant facility / product development
Drive power (Kw) RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment available Special features / additional information
WYES
Hammermills Guide
Hammermills Guide
256 | International Milling Directory 2010/11 Screen hole diameter range
✔
✔
✘ ✔
✘
✘ ✔ ✔
✘
Air intake Serrated plate Single motor Twin motors
✔
✔
8,.5
8.15 ✔
0.94m2
0.8-6.0
0.8-6.0 1.9m2
2
≤25℃
GTC Guide (diversion plate)
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)
86
84
✘
✔
✔
✘
✔
8.15
1.59m2
1.5-8.0
2
≤20℃
✘
•
✘
6*65*253
•
14—25
•
✘
✔
SFSP112*38E
6*50*200
2
≤25℃
Temperature rise of ground material Number of screens
✘
Double hammer instalation
Hammer dimensions 6*65*253 • Rows of hammers on circumference 86 Number of hammers ✔ Single hammer instalation
7—13
•
• 16-30
Rotor diameter Capacity throughput rage ton/hr
✔
✘
✔
✘
SFSP138*38E Single rotor
SFSP72*38E
Twin rotor co rotating
Zhengchang (ZCME)
✔
SFSP60*38E
✘
✔
✔
✘
✔
8.15
0.82m2
1.5-8.0
2
≤20℃
✘
✔
80
•
6*50*200
7—12
•
✘
✔
SFSP56*36
✘
✔
✔
✘
✔
10
0.5m2
1.5-8.0
2
≤20℃
✘
✔
20
•
6*60*180
3—5
•
✘
Hammermills Guide
✔ = Yes / ✘ = No ● =Optional
22
-
•
✔
✔
✔
✔
✔
✔
✔
2920
✔ ✔ ✔
Training of customers’ staff Pilot plant facility / product development After sales operational backup
Professional customer traning and emergency Multi-cavity grind chamer, patented cutting service, technology, high efficiency, professional Special features / additional hard customer traning and emergency service, copper cast information hard copper cast wearable hammer, wearable working life≥100 ton/pc hammer, working life≥100 ton/pc
45/55 90/110 45/55 Drive power (Kw) 90/110/132 /160kw 1490 2970 1490 2970 RPM ✔ ✔ ✔ ✔ Clockwise turning ✔ ✔ ✔ ✔ Counterclockwise turning ✔ ✔ ✔ ✔ Coarse grinding ✔ ✔ ✔ ✔ Fine grinding ✔ ✔ ✔ ✔ Livestock feed ✔ ✔ ✔ ✔ Aquafeed ✔ ✔ ✔ ✔ Pet feed • • • • Human food Essential ancillary equipment feeder with stone remover,load controller, temperature presssure display,alarm available
ZCME
Hammermills Guide
Hammermills Guide
International Milling Directory 2010/11 | 257
Hammermills related listings
Hammermills Andritz Feed & Biofuel Bliss Industries LLC Buschhoff Th GmbH & Co Christy Turner Ltd CPM Europe B V Dinnissen BV Easy Automation Inc Electra Heitling Fahrzeug- und Maschinenbautechnik GmbH & Co KG Herbold Meckesheim GmbH Hosokawa Micron Powder Systems Mill Technology Company Inc Muyang Group Ottevanger Milling Engineers BV Roskamp Champion Skiold AS Spectoms Engineering Pvt Ltd Stedman Technex Van Aarsen International BV WYES Machinery (Shanghai) Co Ltd Wynveen International BV Zhanjiang hengrun Machinery Co Ltd Zhengchang Group (ZCME)
Hammers Christy Turner Ltd Damar International Limited Muyang Group Roskamp Champion WYES MACHINERY (Shanghai) Co, Ltd
Pellet Press Guide This section contains comparison charts for the major pellet press manufacturers equipment.
International Milling Directory 2010/11 | 259
Pellet Press Guide
550
2 or 3
Paladin 600B ✔
Other 3-5
Max steam pressure at manifold
260 | International Milling Directory 2010/11 160
✔
Twin motors
✔
✔
✘
✔
✘ Single motor
0.001
✔
✔
die hoist offered as standard
0.001
✔
air required cfm / m3 per minute
✔
Auto controller available
1, 2 or 3
180 1, 2 or 3
160
Belt-drive
3-5
7500
180
autodump in choke condition
Number of knives
rpm mainshaft
Peripheral speed of die
Gearbox / belt drive Belt-drive
6000
Weight including motor & conditioner
✔
✘ ✘
✘ ✘
Turbulator Kettle
✔
✔
✔
✔
6 - 14
auto lubrication
5 - 12
141 - 175
650
2 or 3
Paladin 800
compatibility with conditioners
Capacity throughput range ton/hr
die width 130 or 170
die diameter
No of rolls
Andritz Feed & Biofuel Paladin 1200D
Paladin 1600 3-5
9500
✔
✘ ✘
✔
✔
10 - 18
210
850
2 or 3
Paladin 2000 3-5
11000
✔
✘ ✘
✔
✔
3-5
24000
✔
✘ ✘
✔
✔
20 - 80
250 or 300 12 - 25
300, 350 or 380
850
2 1000 or 1100
2 or 3
Paladin 3000
✔
✘
✔
0.001
✔
✔
1, 2 or 3
150
150
✔
✘
✔
0.001
✔
✔
1, 2 or 3
115
115
✔
✘
✔
0.001
✔
✔
1, 2 or 3
110
110
✔
✘
✔
0.001
✔
✔
1, 2 or 3
105
105
Belt-drive Belt-drive Belt-drive Belt-drive
3-5
9000
✔
✘ ✘
✔
✔
7 - 15
141 - 175
650
2 or 3
Pellet Press Guide
✔ = Yes / ✘ = No ● =Optional
✔
110 - 150
11
15
●
✔
200
V-Belt
✔ ✔
Pilot plant facility / product development After sales operational backup
✔
✔
depends on application
●
✔
200
V-Belt
✔
●
✔
200
V-Belt
15
600 x 3000
✔
180 - 220
30
750 5000
✔
180 - 320
30
750 x 5000
✔
110 - 150
●
✔
200
V-Belt
●
✔
200
V-Belt
Pellet Press Guide
International Milling Directory 2010/11 | 261
Andritz Feed & Biofuel
Belt-drive Belt-drive Belt-drive Belt-drive
11 Belt-drive
✔ 500 x 2500
✔
150 - 220
400 x 2000
110 - 150
Training of customers’ staff
overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information
●
✔
Cleanout access panels Die infeed arrangement
200
V-Belt
conditioner shaft speed
Belt details
direct / belts Belt-drive
drive KW
dimensions 400 x 2000
Conditioner
Drive power (Kw)
Pellet Press Guide
Pellet Press Guide
PMV515
✔ Approx. 5500
✘ ✘ ✔ approx. 4300
compatibility with conditioners Turbulator Kettle Other
262 | International Milling Directory 2010/11 ✔
✘
✔
✘
Single motor Twin motors
✔
✔
die hoist offered as standard
0.001
✔
✔
Auto controller available
0.001
autodump in choke condition air required cfm / m3 per minute
✔
✔
Belt-drive
Belt-drive
1 or 2
3-5
3-5
✘
1 or 2
Number of knives
rpm mainshaft
Peripheral speed of die
Gearbox / belt drive
Max steam pressure at manifold
Weight including motor & conditioner
✔
✔ ✘
✔
✔
Capacity throughput range ton/hr auto lubrication
160 5 - 20
152 3 - 15
die width
600
2
535
2
PM615
die diameter
No of rolls
Andritz Feed & Biofuel PMV717
✘
✔
✔
0.001
✔
✔
190
700
Belt-drive
3-5
approx. 12500
✔
✘
✘
✔
✔
10 - 30
✘
✔
✔
0.001
✔
✔
1, 2 or 3
Customized 1, 2 or 3
PM717 2 OR 3
Customized
Belt-drive
3-5
approx. 12500
✔
✘
✘
✔
✔
10 - 30
190
700
2 OR 3
PMV919
✘
✔
✔
0.001
✔
✔
1 or 2
Belt-drive
3-5
approx. 17000
✔
✘
✘
✔
✔
15 - 50
250
910
2 OR 3
PM919
✘
✔
✔
0.001
✔
✔
1 or 2
Belt-drive
3-5
approx. 17000
✔
✘
✘
✔
✔
15 - 50
250
910
2 OR 3
Pellet Press Guide
✔ = Yes / ✘ = No ● =Optional
400 x 2000
dimensions
.. ✔ ✔
Pilot plant facility / product development After sales operational backup
✔
✔
..
..
Training of customers’ staff
Essential ancillary equipment available Special features / additional information ..
Die infeed arrangement
✔
● ✔ and M3 depends on application
● ✔ and M3 depends on application
Cleanout access panels
✔
✔
✔
overhead holding bin required / capacity
200
V-Belt
Belt-drive
200
V-Belt
Belt-drive
7.5
400 x 2000
✔
✘
conditioner shaft speed
Belt details
direct / belts
7.5
✔
Conditioner drive KW
✘
Drive power (Kw)
●
✔
200
V-Belt
Belt-drive
11
500 X 2500
✔
✘
●
✔
160
V-Belt
Belt-drive
15
600 X 3000
✔
✘
●
✔
160
V-Belt
Belt-drive
15
600 X 3000
✔
✘
✔
✔
..
..
✔
✔
✔
..
..
✔
✔
✔
..
..
✔
Pellet Press Guide
International Milling Directory 2010/11 | 263
Andritz Feed & Biofuel
✔
✔
..
✔
✔ and M3 ✔ and M3 ✔ and M3 ✔ and M3 depends on depends on depends on depends on application application application application
●
✔
200
V-Belt
Belt-drive
11
500 X 2500
✔
✘
Pellet Press Guide
Andritz Feed & Biofuel
PROFILE
Feed for industrial animal production Industrially produced feed is undergoing a continuous processing and quality improvement to keep pace with the effectiveness of the agricultural industry and the continuously increasing demands on food safety. The ANDRITZ FEED & BIOFUEL pelleting plant solutions are developed with optimum focus on feed safety and traceability. Production lines supplied by ANDRITZ FEED & BIOFUEL are based on a complete Programme of well-proven process machinery and equipment in combination with integrated IT solutions, Which ensure easy operation, high plant efficiency and full process traceability. Aquaculture is the future food source A large growth within fish farming in all regions of the world means a corresponding growth in the demand for aquatic feed. Success in breeding fish requires correctly adapted feed formulas with controlled homogeneous content and exact physical properties. The extruder accounts for the key process in this complex production line, which consists of all processes from the receipt of raw materials to the finished product. ANDRITZ FEED & BIOFUEL is behind the development of unique extrusion programmes for the production of all kinds of fish feed, shellfish feed and petfood. Growing prosperity also for the benefit of pets Branded dog and cat feed can be found in numerous shapes, colours, and flavours in any supermarket. Therefore, the heavily competing petfood industry makes huge demands on the production equipment. Production of wood pellets In recent years, the increasing focus on renewable energy has strongly enhanced the interest for plants producing wood pellets from waste products from the timber, paper, furniture, and forestry industries. ANDRITZ FEED & BIOFUEL offers complete heavy-duty solutions for the production of biofuel, including grinding and pelleting on especially designed machinery. Corn wet milling and bioethanol production ANDRITZ FEED & BIOFUEL is a key supplier of degerminators, disc mills, fine-grinding mills, separators, rotary valves, continuous mixers and other machines for the corn wet milling industry. The starch retrieved from this process can be converted into bioethanol. ANDRITZ FEED & BIOFUEL supplies hammer mills, decanter centrifuges, continuous mixers, and centrifugal pumps for bio-refineries as well as dry-grinding bioethanol plants. Waste pelleting The reinforcement of regulations for landfill sites and the increasing focus on improved handling of waste materials generate demands for solutions in this particular industrial sector. During the past 20 years ANDRITZ FEED & BIOFUEL has supplied solutions for pelleting of industrial surplus materials and household waste for incineration and recycling. ANDRITZ FEED & BIOFUEL’s sturdily designed pellet mill holds a strong position in the waste pelleting industry for a wide range of products, such as plastics, aper/labels, cardboard, sludge, industrial waste, chemicals, stabilizers, etc.
Complete plant design with well proven machinery
ANDRITZ FEED & BIOFUEL Europe: andritz-fb@andritz.com USA and Canada: andritz-fb.us@andritz.com
www.andritz.com
Pellet Press Guide
(UK) Ltd
200 35
die width
2
CLM200 die diameter
No of rolls
✔ 1
Kettle Other
Weight including motor & conditioner
266 | International Milling Directory 2010/11
✘ 2
✘ ✔
✘ 2
✘ ✘
rpm mainshaft Number of knives autodump in choke condition Auto controller available
✘
✘ ✔ n/a
die hoist offered as standard Single motor Twin motors
n/a
✔
-
-
3
air required cfm / m per minute
5.5-7.5
Belt
5 bar
3
✔
5.5-7.5
Peripheral speed of die
Belt
✔
Turbulator
Gearbox / belt drive
✔
✔
compatibility with conditioners
5 bar
✔
✔
auto lubrication
Max steam pressure at manifold
✔
✔
1.5-2.5
✔
58, 78
304
2
CLM304
0.15-0.3
Capacity throughput range ton/hr
Condex CLM420 n/a
✔
✔
-
✔
✔
2
✘
5.5-7.5
Belt
5 bar
3.5
✔
✔
✔
✔
✔
2.5-6.00
108, 138
420
2
CLM520 ✔
✔
✔
-
✔
✔
2
✘
5.5-7.5
Belt
5 bar
6.5
✔
✔
✔
✔
✔
6-10
138, 170
520
2
CLM630 ✔
✔
✔
-
✔
✔
2
✘
5.5-7.5
Belt
5 bar
8
✔
✔
✔
✔
✔
10-18
200, 240
630
2
CLM800 ✔
✔
✔
-
✔
✔
2
✘
5.5-7.5
Belt
5 bar
10.5
✔
✔
✔
✔
✔
10-20
185, 222
800
2
CLM935 ✔
✔
✔
-
✔
✔
2
✘
5.5-7.5
Belt
5 bar
16
✔
✔
✔
✔
✔
20-35
185, 250
935
2
Pellet Press Guide
✔ = Yes / ✘ = No ● =Optional
✔
7.5-15
Die infeed arrangement -
✔ ✔
After sales operational backup
24M Warranty
✔
Pilot plant facility / product development
-
f.feeder option
✔
400 rpm
Std. 5V-
belt
✔
-
f.feeder option
✔
400 rpm
Std. 5V-
belt
9-15
400 / 2310
305 / 1600 5.5-9
✔
132-200
✔
55-110
Training of customers’ staff
-
f.feeder option
f.feeder option
overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information
✔
✔
Cleanout access panels
400 rpm
400 rpm
conditioner shaft speed
Std. 5V-
Std. 5V-
direct / belts Belt details
4.0 belt
0.5 belt
242 / 1010
✔
30-45
drive KW
dimensions 160 / 810
Conditioner
Drive power (Kw)
-
f.feeder option
✔
400 rpm
Std. 5V-
belt
15
500 / 2310
✔
160-250
-
f.feeder option
✔
400 rpm
Std. 5V-
belt
15
500 / 2630
✔
250-280
-
f.feeder option
✔
400 rpm
Std. 5V-
belt
15
500 / 2630
✔
280-350
Condex
Pellet Press Guide
Pellet Press Guide
International Milling Directory 2010/11 | 267
✘
✘ 10
Turbulator Kettle Other
Weight including motor & conditioner
Max steam pressure at manifold
-
268 | International Milling Directory 2010/11
✘ ✔
✘
✘ ✔ ✔
✘
air required cfm / m per minute
die hoist offered as standard Single motor Twin motors
✔
✔
✔
3
Auto controller available
✔
✔
autodump in choke condition
3 or 4
rpm mainshaft 2 or 4
-
-
Number of knives
-
-
Gearbox
10
Peripheral speed of die
Gearbox
✔
✔
Gearbox / belt drive
✔
✔
auto lubrication
compatibility with conditioners
-
✔
4/6
508
2
-
2/3/4
407
2
2016-2/3/4 ✔
die width
die diameter
No of rolls
3020-4/6
Capacity throughput range ton/hr
CPM
Pellet Press Guide
3022-2/6
✘
✔
✔
✘
✔
✔
4 or 4
-
-
Gearbox
10
-
-
✘
✔
✔
✔
-
2/6
572
2
7722-2/4/5/7
✘
✔
✔
✘
✔
✔
5 or 4
-
-
Gearbox
10
-
-
✘
✔
✔
✔
-
2/4/5/7
572
2
7726-7
✘
✔
✔
✘
✔
✔
6 or 4
-
-
Gearbox
10
-
-
✘
✔
✔
✔
-
7
673
2
7730-4/6/7/8
✘
✔
✔
✘
✔
✔
7 or 4
-
-
Gearbox
10
-
-
✘
✔
✔
✔
-
4/6/7/8
762
2
7930-4/6/8
✘
✔
✔
✘
✔
✔
8 or 4
-
-
Gearbox
10
-
-
✘
✔
✔
✔
-
4'6'8
762
2
79325/7/9/11
✘
✔
✔
✘
✔
✔
9 or 4
-
-
Gearbox
10
-
-
✘
✔
✔
✔
-
5/7/9/11
825
2
7936-12
✘
✔
✔
✘
✔
✔
10 or 4
-
-
Gearbox
10
-
-
✘
✔
✔
✔
-
12
915
2
-
-
Pellet Press Guide
International Milling Directory 2010/11 | 269
✘
✘
✔
-
variable
-
Direct
-
-
✔
200
✘
✔
-
variable
-
Direct
-
-
✔
200
✘
✔
-
variable
-
Direct
-
-
✔
200
✘
✔
-
variable
-
Direct
-
-
✔
315
✔
✘
✔ ✔ ✔
Pilot plant facility / product development
After sales operational backup
-
variable
-
Direct
-
-
✔
355
Automatic roll adjustment, Roll speed measurement, Quick die change
✘
✔
-
variable
-
Direct
-
-
✔
132
Training of customers’ staff
✘
✔
✔
Die infeed arrangement
-
-
variable
variable
Cleanout access panels
-
-
conditioner shaft speed
Belt details -
Direct
drive KW direct / belts
Direct
-
dimensions
✔
✔
Conditioner
132
90
overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information
Pellet Press Guide
✔ = Yes / ✘ = No ● =Optional
Drive power (Kw)
✔
✘
-
variable
-
Direct
-
-
✔
355
CPM
Pellet Press Guide
Company CPM
CPM YOUR PARTNER IN PRODUCTIVITY
PROFILE
T
oday CPM stands for a group of companies including Roskamp, Champion, Beta Raven and Century Extrusion with a wide range of machinery for crushing, grinding, densifying, cooling, drying, sifting, computerize process controls, ingredient scaling systems and extrusion equipment. CPM / Roskamp / Champion have a worldwide reputation as a pelleting specialist, a leader in densifying technology by means of pelleting.
CPM is well known not only in the animal feed industry but also in the chemical-, recycling and biomass business, where CPM pellet mills and other equipment are used all over the world. The combination of these companies isn’t mere a supplier of machines, but a supplier of know how, technology and experience, who, in cooperation with the customer, can save very often considerable costs for the user e.g. saving in energy, wearing parts, less rejected product and less return during the production.
CPM YOUR PARTNER CPM / Europe Distelweg 89, 1031 HD Amsterdam The Netherlands Tel: +31 (0)20 4946111 Fax: +31 (0)20 6364294 E-Mail: info@cpmeurope.nl Web: www.cpmeurope.nl
270 | International Milling Directory 2010/11
www.cpmeurope.nl Since 1883
Roll Speed
Since 1883
Higher capacity & better quality with
Quick die change
Replace your die in less then 20 minutes.
Roll Speed Measurement
Use the best die for each purpose • Easy • Safe • Quick • Mechanical • Cost saving
• Enhanced control over pellet quality • Improved steam addition control • No more overloads • Cost effective
H2X/2100155
H2X/2100155
- Quick die change clamp - Pneumatic operated die hoist - Lineator
CONTACT CPM/Europe BV Distelweg 89, 1031 HD Amsterdam, The Netherlands, Phone +31 20 494 61 11, Fax +31 20 636 42 94, info@cpmeurope.nl
CONTACT CPM/Europe BV Distelweg 89, 1031 HD Amsterdam, The Netherlands, Phone +31 20 494 61 11, Fax +31 20 636 42 94, info@cpmeurope.nl
■ HIGH PERFORMANCES ■ LOW COST MAINTENANCE ■ MAXIMUM SAFETY ■ LONG LIFETIME ■ WWW.CPMEUROPE.NL
■ HIGH PERFORMANCES ■ LOW COST MAINTENANCE ■ MAXIMUM SAFETY ■ LONG LIFETIME ■ WWW.CPMEUROPE.NL
International Milling Directory 2010/11 | 271
CPM
“CPM / Roskamp / Champion have a worldwide reputation as a pelleting specialist, a leader in densifying technology by means of pelleting”
Pellet Press Guide
-
-
Kettle Other
Weight including motor & conditioner
Max steam pressure at manifold
272 | International Milling Directory 2010/11 ✔ • ✔ -
air required cfm / m3 per minute die hoist offered as standard Single motor Twin motors
2
Number of knives
Auto controller available
-
rpm mainshaft
autodump in choke condition
-
Peripheral speed of die
Gearbox / belt drive Belt drive
-
-
Turbulator
•
-
✔
•
•
-
✔
•
•
-
✔
✔
2
-
-
Belt drive
-
-
-
-
-
✔
•
4-6
108/138
420
2
RMP 420
2
-
-
Belt drive
-
-
-
✔
• ✔
auto lubrication
2
100
350
2
RMP 350
compatibility with conditioners
32/42 0,2-0,5
250
2
die width
die diameter
No of rolls
GmbH RMP 250
Capacity throughput range ton/hr
Münch-Edelstahl RMP 520
-
-
-
-
-
✔
•
12-20
178/228
660
2
RMP 660
✔
•
•
-
✔
-
2
-
-
✔
•
✔
-
✔
-
2
-
-
Belt drive Belt drive
-
-
-
-
-
✔
•
7-12
138/178
520
2
RMP 840 ✔
•
✔
-
✔
-
2
-
✔
•
✔
-
✔
-
2
-
-
Belt drive -
-
-
-
-
-
-
✔
•
35-50
250/300
940
2
RMP 940
Belt drive
-
-
-
-
✔
•
20-35
250/265
840
2
Pellet Press Guide
International Milling Directory 2010/11 | 273
Pellet Press Guide
✔ = Yes / ✘ = No ● =Optional
-
drive KW
-
Cleanout access panels Die infeed arrangement
-
After sales operational backup
-
-
-
-
-
-
-
Direct
-
-
✔
2x55-75
-
-
-
-
-
-
Direct
-
-
✔
2x45-55
Training of customers’ staff
-
-
-
-
-
Direct
-
-
✔
2x22-37 KW
Pilot plant facility / product development
-
-
overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information
-
Belt details conditioner shaft speed
Direct
-
dimensions
direct / belts
✔
1x11-15 KW
Conditioner
Drive power (Kw)
-
-
-
-
-
Direct
-
-
✔
2x75-110
-
-
-
-
-
Direct
-
-
✔
2x110132
-
-
-
-
-
Direct
-
-
✔
2x160200
Münch-Edelstahl
Pellet Press Guide
8200/8860
✔ ✔ 400
✔ ✔ 400
274 | International Milling Directory 2010/11 ✔
-
air required cfm / m per minute
✔
Twin motors
✔
✔
✘
✔
✘
Single motor
-
die hoist offered as standard
3
✔
2
2 ✔
-
✔
-
-
Peripheral speed of die rpm mainshaft Number of knives autodump in choke condition Auto controller available
Belt drive
✔
•
•
179
✔
✘
✔
-
✔
✔
2
-
-
Belt drive
400
-
-
✔
•
5-25
178 3-18
220 12-20
550
2 550
MUZL610
2
2
MUZL1210C
550
MUZL610TW
Gearbox / belt drive Belt drive
No of rolls die diameter die width Capacity throughput range ton/hr auto lubrication compatibility with conditioners Turbulator Kettle Other Weight including motor & conditioner Max steam pressure at manifold
Muyang Group
Pellet Press Guide
2
MUZL1610C ✔
✘
✔
-
✔
✔
2
-
-
Belt drive
400
9600/10380
✔
-
-
✔
•
10-35
222
550
2
MUZL2010A ✔
✘
✔
-
✔
✔
2
-
-
Belt drive
400
-
✔
-
-
✔
•
15-40
270
550
3
MUZL600
✔
-
-
✔
•
1.5-3.5
170
550
3
MUZL600X
✔
✘
✔
-
✔
✔
3
-
-
Belt drive
400
✔
✘
✔
-
✔
✔
3
-
-
Belt drive
400
4450/4720 4450/4721
✔
-
-
✔
•
3-18
170
550
3
MUZL1200 ✔
✘
✔
-
✔
✔
3
-
-
Belt drive
400
7550/8210
✔
-
-
✔
•
4-27
175
650
3
MUZL1200X ✔
✘
✔
-
✔
✔
3
-
-
Belt drive
400
7550/8211
✔
-
-
✔
•
2-5
175
650
Pellet Press Guide
International Milling Directory 2010/11 | 275
✔ ✔
✔ ✔ -
direct / belts
Belt details conditioner shaft speed Cleanout access panels
Die infeed arrangement
overhead holding bin required / capacity -
✔
✔
-
-
-
-
-
✔
-
✔
✔
-
-
-
-
-
✔
-
✔
✔
-
-
-
-
-
✔
90×2/110×2
-
✔
✔
-
-
-
-
-
✔
90×2
✔ ✔ ✔
Training of customers’ staff
Pilot plant facility / product development
After sales operational backup
Optimal energy efficiency and wide product range(Φ1.5mm~Φ12mm)
Muyang Group
Triple rollers for even distribution of material.
-
✔
✔
-
-
-
-
-
✔
55×2
Special features / additional information
-
✔
✔
-
-
-
-
-
✔
132×2/160×2 180×2/220×2 55×2/75×2
High-efficient pellet mill for poultry feed and aquafeed processing. Molasses application is available.
-
✔
✔
-
-
-
-
-
✔
90×2/110×2
Essential ancillary equipment High-efficient pellet mill for poultry feed and aquafeed processing. MUZL610 TW is the new pellet mill specialized for poultry feed available production.
-
✔
-
75×2
✔
75×2
Conditioner dimensions drive KW
Pellet Press Guide
✔ = Yes / ✘ = No ● =Optional
Drive power (Kw)
Pellet Press Guide
Pellet Press Guide
2
Orbit 70
2
✔ -
Kettle Other
Weight including motor & conditioner Max steam pressure at manifold
276 | International Milling Directory 2010/11 -
✘ ✔
✘
-
✘ ✔
✘
die hoist offered as standard Single motor Twin motors
air required cfm / m3 per minute
Auto controller available
2
✔ ✘
2
✘ ✘
198
4.2
Gearbox
-
-
-
✔
✔
Number of knives
rpm mainshaft
• ✔
autodump in choke condition
3.7 198
Peripheral speed of die
Gearbox
✔
Turbulator
Gearbox / belt drive
• ✔
Capacity throughput range ton/hr auto lubrication
23
compatibility with conditioners
110/68
405
12
335
Orbit 175
70/43
die width
die diameter
No of rolls
Sizer Pelleting Solutions
2
Orbit 225
✘
✔
✘
✘
✔
✔
-
✘
✘ -
✔
2
186
5.47
Gearbox
-
-
-
✔
✔
✔
•
35
140/93
560
2
Orbit 375
✔
2
186
4.45
Gearbox
-
-
-
✔
✔
✔
•
2.53.5
112/68
406
2
Orbit 675
✘
✔
✔
-
✘
✔
2
150
5.3
Gearbox
-
-
-
✔
✔
✔
•
69
180/112
675
2
Orbit 775
✘
✔
✔
-
✘
✔
2
150
6.08
Gearbox
-
-
-
✔
✔
✔
•
710
180/112
775
Pellet Press Guide
✔ = Yes / ✘ = No ● =Optional
400 rpm
Die infeed arrangement
✔ ✔ ✔
Pilot plant facility / product development After sales operational backup
24M Warranty
✔
-
Training of customers’ staff
overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information
✔
•
150
f.feeder option
✔
conditioner shaft speed Cleanout access panels
Std. 5V-
direct / belts Belt details
15
500 / 2630
•
110
belt
✔
•
90
drive KW
✔
-
Conditioner dimensions
37
Drive power (Kw)
✔
•
185
Pellet Press Guide
International Milling Directory 2010/11 | 277
Sizer Pelleting Solutions
✔
•
225
Pellet Press Guide
•
Turbulator
Other
278 | International Milling Directory 2010/11 ✔
✘
✔
✘
Single motor Twin motors
✔
0.01
✔
die hoist offered as standard
3
0.002
Auto controller available
air required cfm / m per minute
✔
autodump in choke condition
✔
2 ✔
2
1490
✔
1490
rpm mainshaft
Number of knives
285
285
Gearbox
Gearbox
Peripheral speed of die
Gearbox / belt drive
2-4kg
2-4kg
Max steam pressure at manifold
1200
690
Weight including motor & conditioner
•
✘ ✘ ✘
✘ ✘ ✘
compatibility with conditioners Kettle
✔
✔
3—12
200
400
2
SZLH400D
auto lubrication
0.1-0.2
81
die width
Capacity throughput range ton/hr
200
2
SZLH200 die diameter
No of rolls
Zhengchang (ZCME)
Pellet Press Guide
2
SZLH420D
✘
✔
✔
0.014
✔
✔
2
1490
285
Gearbox
2-4kg
1200
•
✘ ✘ ✘
✔
3—15
200
420
2
SZLH508E
✘
✔
✔
0.02
✔
✔
2
1490
282
Gearbox
2-4kg
1470
•
✘ ✘ ✘
✔
5—22
250
508
2
SZLH578
✘
✔
✔
0.025
✔
✔
2
6 Level 990
6 Level 271
Gearbox
2-4kg
1470
•
✘ ✘ ✘
✔
5—24
246
572
2
SZLH678
✘
✔
✔
0.03
✔
✔
2
1490
218
Gearbox
2-4kg
1612
•
✘ ✘ ✘
✔
8—28
300
673
2
SZLH768
✘
✔
✔
0.033
✔
✔
2
1490
198
Gearbox
2-4kg
1612
•
✘ ✘ ✘
✔
10—15
345
762
2
SZLH858
✘
✔
✔
0.04
✔
✔
2
1490
153
Gearbox
2-4kg
1668
•
✘ ✘ ✘
✔
12—42
425
858
Pellet Press Guide
International Milling Directory 2010/11 | 279
Belt Driven
5.5
Complete line
•
✘
✔
180
Vee B-2500
Belt Driven
7.5
Φ460×3050
✔
160,200
✔ ✔
Pilot plant facility / product development
After sales operational backup
Gear drive; auto control unit;
•
✘
✔
180
Vee B-2500
Belt Driven
7.5
Φ460×3050
✔
110,132,160
✔
Simple, useful
•
✘
✔
270
Vee B-2240
Belt Driven
5.5
Φ400×3000
✔
110
Training of customers’ staff
Special features / additional information
Essential ancillary equipment Laboratory test equipment available
•
overhead holding bin required / capacity •
✔
✘
✔
✘
270
Vee B-2240
Belt Driven
Cleanout access panels
270
conditioner shaft speed
Belt details A Type Ld=1000
direct / belts
1.1
Φ400×3000
dimensions drive KW
✔
✔ Φ180 × Φ144 × 3000
Conditioner
75,90
5.5
Die infeed arrangement
Pellet Press Guide
✔ = Yes / ✘ = No ● =Optional
Drive power (Kw)
•
✘
✔
150
Vee B-2000
Belt Driven
11
Φ610×3660
✔
200,220,250
•
✘
✔
150
Vee B-2000
Belt Driven
11
Φ610×3660
✔
250,280,315
Gear drive, auto control unit; roller-gap adjustment unit;
•
✘
✔
150
Narrow V SPB-2800
Belt Driven
18.5
Φ610×3660
✔
280,315
ZCME
Pellet Press Guide
ZCME PROFILE 280 | International Milling Directory 2010/11
International Milling Directory 2010/11 | 281
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282 | International Milling Directory 2010/11