IMD 2011/12 Equpiment Guides by Perendale Publishers Ltd

Pellet Press Mixers & Grinders

Equipment Guides

Elevator Buckets section

181

Extruders & Expanders section

197

Hammermills section

241

Mixers & Grinders section

277

Pellet Press section

287

Extruders & Expanders

159

Elevator Buckets

Coolers & Dryers section

Hammermills

Welcome to the Equipment Section of the IMD. In this edition we have combined our Extruder & Expander guide with our Hammermills guide, and expanded the section to include more varieties of machinery available in the milling industry today.

Coolers & Dryers

Equipment Guides

International Milling Directory 2011/12 | 157

Elevator Buckets

Extruder & Expander Guide

Coolers & Dryers

158 | International Milling Directory 2011/12

Extruders & Expanders Hammermills

Mixers & Grinders

Pellet Press

Pellet Press Mixers & Grinders Hammermills Extruders & Expanders Elevator Buckets This section contains comparison charts for the major Coolers and Dryers manufacturers International Milling Directory 2011/12 | 159

Coolers & Dryers

Coolers and Dryers Guide

Coolers & Dryers Guide

Hammermills

F40 ✔

✔

✔ ✔ ✔ ✔

Flexible connection tube Tyres (instead of caster wheels) Dust filter Weather protection roof Sound isolation for suction filter Casing

Power requirement - Burners

Power requirement - Motors

Power requirement - Electrical power (kw)

Dimensions (height/width/length

Drying capacity (tonnes/24 hours)

Drying to 20-15% (tonnes/24 hours)

Cooling capacity (tonnes/24 hours) 40 minimum

Consergra

Extruders & Expanders

F160TD ✔

✔

160 minimum

✔

450 minimum

250 minimum

Mixers & Grinders

F250TD

Elevator Buckets

F450TD

Coolers & Dryers

160 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 161 ●

2 Telesensors- without ex-protection

Extruders & Expanders

Company Consergra name

✘

Hammermills

●

✔

✘

●

✔

Cable support

✔

Signal lamp

✔

●

✔

Rotary-field monitoring (message)

✔

●

✔

Start-up - briefing

●

Unit supports - lockable (4 pcs.)

●

Electrical heating

✔

Programmable control

✔

Fork-lift slots

✔

Winter and summer thermostat

✔

●

✔

Protection grid against animals

Condenser broom

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

●

✘

●

✔

●

✔

●

✔

Mixers & Grinders

●

✘

●

✔

●

✔

●

✔

Pellet Press

Elevator Buckets

Coolers & Dryers Guide

Coolers & Dryers

162 | International Milling Directory 2011/12

Hammermills

✘ ✔ ✔ ●

Weather protection roof Sound isolation for suction filter Casing

•

up to 3,360

Dust filter

Tyres (instead of caster wheels)

Flexible connection tube

Power requirement - Burners

Power requirement - Motors

Power requirement - Electrical power (kw)

Dimensions (height/width/length

Drying capacity (tonnes/24 hours)

Drying to 20-15% (tonnes/24 hours)

Cooling capacity (tonnes/24 hours)

Delux Mfg Co

Extruders & Expanders

Mixers & Grinders

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 163 Elevator Buckets

✔

✘ • • •

Programmable control Electrical heating Start-up - briefing Rotary-field monitoring (message) Signal lamp

Cable support Not Required

Unit supports - lockable (4 pcs.)

Fork-lift slots Lifting Hooks

Extruders & Expanders

✘

✔

Winter and summer thermostat

Condenser broom

✔

Protection grid against animals

Hammermills

2 Telesensors- without ex-protection

Delux Mfg Co

✔ = Yes / ✘ = No ● =Optional

Mixers & Grinders

Pellet Press

✘

✘ ●

Sound isolation for suction filter Casing

●

✔

1 filter

Weather protection roof

1 filter

single axel with draw shaft

single axle with draw shaft

Tyres (instead of caster wheels) Dust filter

Ø 300 mm 3000 mm length

Flexible connection tube

Power requirement - Burners

Power requirement - Motors

Power requirement - Electrical power (kw)

Dimensions (height/width/length

Drying capacity (tonnes/24 hours)

Drying to 20-15% (tonnes/24 hours)

KK 80 AHY (with HYGROMATTM) 65 – 120

130– 170

KK 160 Tropic (with HYGROMATTM) ✔

✔

1 filter

single axel with draw shaft

Ø 400 mm 3000 mm length

160 – 270

✔

1 filter

single axel with draw shaft

Ø 400 mm 3000 mm length

180 – 330

KK 145 AHY (with HYGROMATTM )

Cooling capacity (tonnes/24 hours)

Frigortec

Coolers & Dryers Guide

Hammermills

KK 200 AHY (with HYGROMATTM )

Extruders & Expanders

KK 280 AHY (with HYGROMATTM ) ●

✔

1 filter

bi-axial with steering shaft

Ø 400 mm 3000 mm length

270 – 450

✔

1 filter

bi-axial with steering shaft

Ø 400 mm 3000 mm length

280 – 470

Pellet Press

●

✔

1 set pocket filter

Ø 600 mm 5000 mm length

415 – 630

bi-axial with steering shaft

Ø 600 mm 5000 mm length

395 –630

KK 400 AHY (with HYGROMATTM ) bi-axial with steering shaft

Mixers & Grinders

KK 280 Tropic (with HYGROMATTM)

Elevator Buckets

KK 400 Tropic (with HYGROMATTM)

Coolers & Dryers

164 | International Milling Directory 2011/12

✔ = Yes / ✘ = No ● =Optional

Coolers & Dryers

International Milling Directory 2011/12 | 165

●

✘

✔ ✔ ● ●

✘

Programmable control Electrical heating Start-up - briefing

Rotary-field monitoring (message) Signal lamp

●

✘

✘ ●

✘

Unit supports - lockable (4 pcs.) Cable support

2 Telesensors- without ex-protection

Elevator Buckets

●

Fork-lift slots

Extruders & Expanders

Frigortec

●

Condenser broom ●

●

✔

Winter and summer thermostat

✘

Protection grid against animals

●

✔

●

✔

Hammermills

●

✔

●

Siemens S7

✔

summerthermostat Siemens S7

●

✘

●

✔

●

✔

✘

●

✘

●

✔

●

✘

●

✘

●

✘

✔

●

✔

on request

summerthermostat Siemens S7

✘

●

Mixers & Grinders

Siemens S7

✔

●

Pellet Press

✘

●

✘

●

✘

✔

●

on request

summer thermostat

✘

Frigortec GmbH

FRIGORTEC GmbH

PROFILE The GRANIFRIGORTM grain cooling system was developed together with the University DĂźsseldorf/ Germany and since then the grain cooling units have been built in series. From 2003 onwards the GRANIFRIGORTM exists in its 3rd generation and has already been supplied in more than 70 countries. Grain cooling with the GRANIFRIGORTM - system is the most natural, safe and efficient way of grain preservation. Several thousands of GRANIFRIGORTM units, successfully in operation, are cooling wheat, barley, maize, rape seed, rye, mixed feed, oats, rice, soy bean, peas, potatoes, grass seeds, paddy, millet, cacao beans, coffee beans, etc. The product series include 8 various unit sizes. The biggest unit is designed for storage capacities of more than 10,000 tons. For tropic regions, we offer a special tropic-unit type. On request, all units are also available for different voltages 50/ 60 Hz, 220/ 400/ 440V. Additional equipment can be ordered like a modular system. If needed, the GRANIFRIGORTM grain coolers can be equipped with a programmable control (direct digital control DDC), or with a conventional safety circuit. Our employees - skilled specialists in the field of refrigeration engineering, electrics and machine engineering - in our own production in Amtzell / GERMANY are manufacturing cooling units and heat pumps. Quality is FrigorTecâ&#x20AC;&#x2122;s main subject. Each device passes through a quality inspection with multi-stage test runs according to our quality-management system. In this way, each product is tested under its individual conditions relevant to the installation, to ensure that it fulfils in reality its purpose: namely to provide reliable cooling. FrigorTec GmbH is certified according to DIN EN ISO 9001:2000. 166 | International Milling Directory 2011/12

Grain cooling

GRANIFRIGOR

™

The most natural way of grain preservation:

• Protection against insects and microbes • Without chemical treatment • Short amortisation period • Low energy costs • Independent of ambient weather conditions

Fr i g o r Te c G m b H • H u m m e l a u 1 • 8 8 2 7 9 A m t ze l l / G e r m a n y Tel.: +49 7520/91482-0 • Fax: +49 7520/91482-22 • E-Mail: info@frigortec.de www.frigortec.com International Milling Directory 2011/12 | 167

Hammermills

25.0

L1250 16.6 30.5

Holding capacity

18.8 2.3 1.1 5.3 7.5

Total fan motor size (kW)

Level Auger Motor Size (kW)

Unload Auger Motor Size (kW) Overall Height (m) Overall length (m)

Burner Capacity (all heat, kW thermal) Number of fans

1464

Burner Capacity (heat + cool, kW thermal)

9.9

5.3

1.1

3.8

26.3

2049

7.3 1160

4.9 962

Grain Column Length (m)

30.5

L1350

Grain Column Thickness (cm)

L2250 10.8

6.9

1.1

3.8

41.3

3086

2180

7.3

30.5

31.7

11.2

7.8

2.3

3.8

48.8

3946

3019

7.3

30.5

35.8

L2650

Mathews Company - Legacy Series Specifications-Corn

Coolers & Dryers Guide

Extruders & Expanders

L2700 11.2

7.8

2.3

3.8

52.5

3946

3019

7.3

30.5

35.8

Mixers & Grinders

L3100 11.2

10.2

2.3

3.8

75.0

5848

4808

7.3

30.5

46.5

11.2

10.2

2.3

3.8

78.8

5813

4942

7.3

30.5

46.5

L3105

Elevator Buckets

L4145 11.2

12.6

2.3

7.5

108.8

6453

4185

7.3

30.5

57.3

Pellet Press

11.2

15.1

2.3

7.5

131.3

7847

5579

7.3

30.5

68.1

L5175

Coolers & Dryers

168 | International Milling Directory 2011/12

â&#x153;&#x201D; = Yes / â&#x153;&#x2DC; = No â&#x2014;? =Optional

Overall width (m)

16.9

Capacity (shelled corn, heat+cool 20% - 15% w.b, metric tonnes/hr)

Extruders & Expanders

Mathews Company Elevator Buckets

39.3

30.2

24.2

23.5

15.0

124 Amps

2.3

44.0

34.2

27.2

26.3

17.1

143 Amps

2.5

47.4

37.0

29.5

28.6

18.6

156 Amps

2.5

54.6

43.0

34.6

39.5

25.6

207 Amps

2.5

70.2

45.8

37.1

44.2

29.1

210 Amps

2.5

86.0

57.0

38.8

53.5

31.4

271 Amps

2.5

70.90

48.3

68.0

40.7

327 Amps

97.6

*Note: Capacities in metric tonnes per hour are based on a grain bulk density of 661 kg/m3.

25.1

21.3

17.0

14.6

9.5

93 Amps

2.3

Hammermills

Mixers & Grinders

Pellet Press

The information is intended to assist end users in selecting the grain drying system that they believe best meets their unique preferences and needs. The performance figures and capacities presented herein are only estimates, based on calculated simulations, and do not constitute express or implied warranties. Many factors influence the grain drying process, including ambient temperature, relative humidity, grain variety, grain quality, grain temperature, dryer operating temperatures, dryer add-ons and accessories, and dryer condition, maintenance and operation. At Mathews Company, we continually to strive to improve our products. Accordingly, changes may occur that are not reflected in the specifications and capacities shown above.

14.3

Capacity (shelled corn, heat+cool 22% - 15% w.b, metric tonnes/hr)

11.6

10.0

Capacity (shelled corn, heat+cool 20% - 15% w.b, metric tonnes/hr)

Capacity (shelled corn, heat+cool 25% - 15% w.b, metric tonnes/hr)

6.5

72 Amps

2.3

Capacity (shelled corn, heat+cool 25% - 15% w.b, metric tonnes/hr)

Electrical load (380V/3PH/50HZ, Amps)

Coolers & Dryers

International Milling Directory 2011/12 | 169

Mathews Company PROFILE

Mathews Company

he Mathews Company (M-C) has designed, manufactured and marketed grain dryers throughout the world for nearly 60 years. Mathews Company offers both tower and modular dryers for all crops with capacities up to 100 tonnes per hour. The grain dryers are EU certified and are offered with various fuel options such as oil, natural gas, or propane. M-C offers both modular expandable dryers and vacuum cooled energy efficient tower dryers and are operated by M-C’s state-of-theart Pinnacle Lite™ dryer control system.

LEGACY SERIES As a central part of your grain handling and management system, an M-C Legacy Series Dryer with multiple heat zones delivers increased flexibility, fuel efficiency and higher quality grain. These modular dryers are expandable and designed with multiple drying zones that deliver increased flexibility, fuel efficiency and higher grain quality. A heavy, welded steel base provides strength and support for future expansion. All modular dryers are equipped with quiet, high air flow centrifugal fans. Adjustable Venturi gas burners provide maximum combustion at all operating temperatures. A gas manifold with microprocessor controlled electronic gas proportional valve allows complete control of plenum temperature for all grain types. Regardless of outside temperature changes, a constant plenum temperature is automatically maintained. Digital readout displays plenum temperature and set point during dryer operation.

TOWER SERIES Energy saving M-C Tower Series Dryers are engineered to deliver the benefits that are most important to commercial dryer operators. With fewer moving parts and vacuum cooling, M-C tower dryers raise the bar to set a new standard in simplicity, environmental acceptability, reliability and efficiency. The Tower Series dryers are manufactured with a solid, welded stainless steel base, and stainless steel sheeting. Premium Maxon burners offer efficient heat at low pressures throughout the plenum chamber, offering maximum efficiency. In -line centrifugal fan blowers deliver air volume at low RPM for maximum motor life for efficient, quiet drying. 170 | International Milling Directory 2011/12

Vacuum cooling is key to the popularity and success of the M-C tower dryers. Reclaiming heated air from cooling the grain results in less fuel usage and significant monetary savings. After blending with ambient air drawn from outside, the pre-heated air is returned to the blowers, lowering energy consumption and producing maximum efficiency. Easy to operate, clean and quiet, reliable and efficient, M-C Tower Series Dryers provide the best means to lower input costs and add profit.

PINNACLE LITE M-C’s simple, easy to use, Pinnacle Lite control system with “TruDry” technology has a touch screen control panel inside a remote, NEMA IV-rated control cabinet. The Pinnacle Lite system regulates heated air temperature, fuel flow, and dryer discharge control’s electrical functions with clear, easy to understand operation. Four state-of-the-art RTD sensors with signal-enhanced transmission ensure accurate grain sensing. Remote monitoring capabilities are available and USB port is standard for data transfer. Only M-C dryers come with a failsafe back-up system that is simple to engage. All M-C dryers are able to operate in manual mode in the unlikely event of PLC failure. M-C grain dryers are proven performers! Call 800-323-7045 for a local M-C dealer. International Milling Directory 2011/12 | 171

Muyang

✔

✘

✘ ✔ ✔

✘ 4 3/4/5/6/8

Batch Continuous Crossflow Counterflow

Number of product bed/desk

Number of processing section

✘

✘ ✔ ✔

Electric heating Steam heating Spreader

✔

✘

✔

3.0-6.0

4-7/8-11/1216

✔

✘

✔

✘

✔

SKGD3000A

4/6/8

✔

Air recirculated

9/9-12

Capacity(t/h) 5.0/5.0-7.0/6-

2.0-3.0/3.0-

✘

Cooler ✘

✔

SKGD2000 ✔

SKGD2400

Dryer

Coolers & Dryers Guide

✘

✔

✘

✘ ✔

✘

✘ ✘

✔

✘

✔

✘

✘ ✔

SKLN14×14A

Hammermills

SKLN19×19A

Extruders & Expanders

Mixers & Grinders

SKLN28×28A ✔

✘

✔

✘

✔

✘

✔

✘

7.5

✔

✘

✔

✘

SLNF16×16A

Elevator Buckets

SLNF22×22A ✔

✘

✔

✘

✔

✘

Pellet Press

✔

✘

✔

✘

✔

✘

SLNF32×32A

Coolers & Dryers

172 | International Milling Directory 2011/12

✔ = Yes / ✘ = No ● =Optional

✘

Grid discharger

✘ ✘ ✔ ✔

✘ ✘ ✔ ✔ ✔

Poultry feed Livestock feed Aquafeed Pet food Expanded food Other available model

✔

Temperature

Elevator Buckets

Special features /additional information

✔

✘

✔

64.5

✘

✔

Extruders & Expanders

Muyang

Reutilized hot air, energy saving; stable running and low breakage;detachable structure, easy to be installed and maintained.

Complete line

✔

1.1

✔

✘

✔

1.5+0.75

✔

✘

✔

3+0.75

✘

✔

✘

✔

5.5+0.75

✘

Pellet Press

Compact structure and no death corner; smooth and uniform discharge flow;little maintenance required and low energy cost.

14×14A,19×19A,24×24A,28×28A

✔

1.5

✘

✔

✘

Mixers & Grinders

Compact structure and no death corner; smooth and uniform discharge flow;little maintenance required and low energy cost.

✔

0.75

✔

✘

Hammermills

11×11A,16×16A,22×22A,24×24A

✔

Processing time

✔

Product flow

✔

Air flow

✔

Automatic processing control

31.85 / 39.85 / 66.65 / 98.25 47.85 / 56.25 / 131.05 / 70.05

✘

Tipping plate discharger

Power (kW)

✔

Cleaner

Essential ancillary equipment avaliable

Coolers & Dryers

International Milling Directory 2011/12 | 173

7,12

300 550

Drying chamber height (m)

with heat exchanger power (kW)

without heat exchanger power (kW)

Electrical power capacity (kW)

RIELA-Drier GDT 240

22500

12,1

Capacity of Drier (t)

5/1 Amount of air (m続/h)

Riela

Coolers & Dryers Guide

1150

1000

11,10

45000

22,2

10/2

Hammermills

15/2 1500

1000

14,42

67500

30,2

12/2 1500

1000

stationary

12,42

67500

28,5

16/2 2000

1500

15,07

90000

36,5

38,9

RIELA-Drier GDT 300

Mixers & Grinders

2860

1500

18,3

112500

49,4

20/3

Extruders & Expanders

3200

2000

21,05

135000

57.2

24/3

Elevator Buckets

Pellet Press

4000

3000

23,04

157500

62.3

28/2

Coolers & Dryers

174 | International Milling Directory 2011/12

3,3 (79) 50 (120)

1,3 (31)

with heat exchanger power t/h (t/d)

without heat exchanger power t/h (t/d)

with heat exchanger power t/h (t/d)

Elevator Buckets

16,5 (396)

11,5 (276)

24 (576)

16,5 (396)

11,5 (276)

24 (576)

16,5 (396)

21 (504)

19 (456)

31 (744)

27 (648)

28,2 (677)

19 (456)

42 (1008)

27 (648)

35 (840)

25 (600)

50 (1200)

35 (840)

6,8 (163)

4,5 (108) 6,8 (163)

4,5 (108) 8,2 (196)

6,6 (158)

12 (288)

6,6 (158)

14,2 (340)

8,8 (211)

The maximum air temperatur for drying: wheat 90째C, rape 75째C, maize 130째C.

5,2 (125)

4 (96)

Capacity for maize-drying with reduction of moisture level from 30 % to 15 %

12,6 (302)

11 (264)

19 (456)

16 (384)

Capacity for wheat-drying with reduction of moisture level from 19 % to 15 %

17 (408)

13,3 (319)

42 (1008)

33,3 (800)

60 (1440)

50 (1200)

Extruders & Expanders

Riela Hammermills

Mixers & Grinders

Higher capacities on request.

The specifications for each drier may be amended and adjusted to individual requirements.

The manufacturer reserves the right to make technical alterations.

Pellet Press

The above cited figures refer to the following parameters: outside temperature 15째C, air humidity 75%, grain mature and clean, drier in continuous operation.

2,4 (57)

7,5 (180)

without heat exchanger power t/h (t/d)

5 (120)

with heat exchanger power t/h (t/d)

Coolers & Dryers

International Milling Directory 2011/12 | 175

✔ ✔

Inner heater Punch caterpillar caterpillar Frequency

✔ ✔ ● ✔

"Feeding device swinging Cleaning Screw-auger

Temperature Automatic control Air inlet

8m 19.2m2

Drier time

1200mm

✔

Heater mode-steam

caterpillar width

✔

●

✔

28.8m2

1800mm

✔

Heat recyclable

2-4

1-3

SHGW180X2

Drier capacity(T/H)

SHGW120X2 Caterpillar Drier measure

ZCME (Dryers)

Coolers & Dryers Guide

Extruders & Expanders

SHGW180X2+2 ✔

●

✔

43.2m2

12m

1800mm

✔

3-5

Hammermills

SHGW240X2 ✔

●

✔

38.4m2

2400mm

✔

3-5

SHGW240X2+2 ✔

●

✔

57.6m2

12m

2400mm

✔

5-8

Mixers & Grinders

SHGW240X2+4 ✔

●

✔

76.8m2

16m

2400mm

✔

6-8

SHGW300X2 ✔

●

✔

48m2

3000mm

✔

5-6

Pellet Press

✔

●

✔

57.6

12m

3000mm

✔

5-8

SHGW300X2+2

Elevator Buckets

✔

●

✔

96m2

16m

3000mm

✔

8-10

SHGW300X2+4

Coolers & Dryers

176 | International Milling Directory 2011/12

✔ = Yes / ✘ = No ● =Optional

Elevator Buckets

✔

Service support ✔

✔

36Kw

✔

Extruders & Expanders

ZCME

✔

Customer training

✔

Pet feed ✔

✔

Aquatic feed

Food

✔

28Kw

Main power Poultry & Livestock feed

✔

Air outlet

"Pilot plant facility /Product development

Coolers & Dryers

International Milling Directory 2011/12 | 177 ✔

✔

48Kw

✔

Hammermills

52Kw

✔

62Kw

✔

66Kw

✔

Mixers & Grinders

✔

94Kw

✔

126Kw

✔

Pellet Press

✔

96Kw

✔

Cooler form

Capacity(t/h)

34 0.75

Discharge system(kw)

1.5

SKLN1.5/SKLB1.5 Air capacity(m3/min)

Cooled feed temerature(℃)

Cooling time(min)

Cooler volume(m3)

ZCME (Coolers)

Coolers & Dryers Guide

Extruders & Expanders

SKLN2.5/SKLB2.5 0.75

2.5

Hammermills

SKLN4/SKLB4

SKLN6/SKLB4 15

SKLN8/SKLB8 8 no less than 6-10

1.5

3-5℃ above the room temperature(maximum)

Counter-flow & Swinging Counter-flow

Mixers & Grinders

SKLN10/SKLB10

Elevator Buckets

SKLN15 2.2

Pellet Press

2.2

SKLB12

Coolers & Dryers

178 | International Milling Directory 2011/12

✔ = Yes / ✘ = No ● =Optional

✔ • ✔ ✔ ✔

Rotary Air closed Feeder

Temperature Automatic control Services key

ST – Training of customers’ staff

Pilot plant facility /Product development

Elevator Buckets

0.55

Feedr Power(kw)

✔

•

✔

0.55

✔

Extruders & Expanders

ZCME

✔

Evener Device

Coolers & Dryers

International Milling Directory 2011/12 | 179

✔

•

✔

0.55

✔

Hammermills

✔

•

✔

0.55

✔

•

✔

1.5

0.37

Mixers & Grinders

✔

•

✔

1.5

0.37

✔

•

✔

1.5

0.37

Pellet Press

✔

•

✔

Pellet Press Coolers & Dryers

Elevator Buckets

Extruders & Expanders

Hammermills

Mixers & Grinders

Coolers & Dryers related listings

Coolers Brambati Group COMESSA Condex (UK) Ltd FrigorTec GmbH GEA Barr-Rosin SABE Coolers/Dryers Andritz Feed & Biofuel B N W Industries (Indiana) COMESSA CPM Wolverine Proctor CPM Wolverine Proctor Ltd Delux Mfg Co Dinnissen BV GEA Barr-Rosin GEA Barr-Rosin Ltd Geelen Counterflow ISF Ltd Muyang Group Orthos Engineering Ltd Ottevanger Milling Engineers B V Riela Karl-Heinz Knoop Sogem Energis Stela-Laxhuber GmbH Teco Dryer TSC BV Wenger Manufacturing Inc Wynveen International B V

Coolers/Dryers control systems Andritz Feed & Biofuel (UK) B N W Industries Export Department Datastor Systems Ltd Intelscan Zhengchang Group (ZCME) Coolers/Dryers counterflow CPM Wolverine Proctor Dinnissen BV Geelen Counterflow JS Conwell Ltd - Buhlermillbank Coolers/Dryers grain Anderson International Corp Consergra s l CPM Wolverine Proctor Delux Mfg Co FrigorTec GmbH Mathews Company Tornum AB Coolers/Dryers horizontal B N W Industries Export Department CPM Wolverine Proctor Lodige Maschinenbau GmbH Coolers/Dryers vertical JS Conwell Ltd - Buhlermillbank

Pellet Press Mixers & Grinders Hammermills Extruders & Expanders International Milling Directory 2011/12 | 181

Elevator Buckets

This section contains comparison charts for the major Elevator Bucket manufacturers

Coolers & Dryers

Elevator Buckets Guide

✔

9x5

✔ ✔

✔

✔ ✔

✔

Steel Stainless Steel

J - American Grain

HDP Nylon Polyurethane

CCS

Steel Stainless Steel

GB / Spidex

Steel

Starco Jumbo (SJ)

Hammermills

Steel Stainless Steel

G - Columbus

Extruders & Expanders

7 x 4.5 7x5 7 x 5.5 7.5 x 5 7.5 x 5.5 8x4 8 x 4.5 8x5 8 x 5.5 8x6 8 x 6.5 8.5 x 4 8x7 9x4 9 x 4.5

4B Braime

Elevator bucket guide

Steel Stainless Steel

Steel

Elevator Buckets

Starco (S)

HDP Nylon Polyurethane Steel Stainless Steel

Super Starco (SS)

HDP Nylon Polyurethane

Steel Stainless Steel

Coolers & Dryers

182 | International Milling Directory 2011/12

Mixers & Grinders Pellet Press

10 x 7 10 x 8 10 x 8.5 10 x 10 11 x 5 11 x 6 11 x 6.5 11 x 7 11 x 8 11 x 8.5

✔

Extruders & Expanders

4B Braime

✔

Elevator Buckets

✔

10 x 6.5

✔ ✔

✔

9 x 5.5 9x6 9 x 6.5 9.5 x 5 9.5 x 6.5 10 x 4.5 10 x 5 10 x 5.5 10 x 6

Coolers & Dryers

International Milling Directory 2011/12 | 183 ✔

✔

Hammermills

✔

Mixers & Grinders

Pellet Press

11.5 x 5.5 12 x 5 12 x 6 12 x 6.5 12 x 7 12 x 8 12 x 8.5 13 x 5.5 13 x 6 13 x 6.5 13 x 7 13 x 7.5 13 x 8 13 x 8.5 13 x 10 14 x 6 14 x 6.5

4B Braime

✔

Elevator bucket guide

✔

✔ ✔

✔

✔ ✔

✔

✔ ✔

✔

✔ ✔

✔

Steel Stainless Steel

J - American Grain

HDP Nylon Polyurethane

CCS

Steel Stainless Steel

GB / Spidex

Steel

Starco Jumbo (SJ)

Hammermills

Steel Stainless Steel

G - Columbus

Extruders & Expanders

Steel

Elevator Buckets

Steel Stainless Steel Starco (S)

HDP Nylon Polyurethane Steel Stainless Steel

Super Starco (SS)

HDP Nylon Polyurethane

Steel Stainless Steel

Coolers & Dryers

184 | International Milling Directory 2011/12

Mixers & Grinders Pellet Press

20 x 9

20 x 8.5

14 x 7 14 x 8 14 x 8.5 14.5 x 9.5 14.5 x 10 15 x 6 15 x 6.5 15 x 7 15 x 8 15 x 8.5 15 x 10 16 x 7 16 x 8 16 x 8.5 17 x 8 18 x 8 18 x 8.5 18 x 9.5 19 x 10 20 x 8

Coolers & Dryers

International Milling Directory 2011/12 | 185

✔

Extruders & Expanders

4B Braime

✔

Elevator Buckets

✔

Hammermills

✔

Mixers & Grinders

Pellet Press

4B Braime

4B Braime Elevator Components www.go4b.com

PROFILE 4B Braime Elevator Components has the world’s largest range of elevator components, leading the field in elevator bucket and bolt design and manufacturing the highest quality forged chain and elevator belting. 4B’s electronics division specializes in level controls, intelligent sensors and safety control systems that prevent costly downtime and minimize the risk of explosion in hazardous areas. With over 120 years of engineering experience and subsidiaries in America, Europe, Africa and Asia along with a worldwide network of distributors, 4B can provide practical solutions for any application no matter the location. 4B also offer a free design service for new or existing bucket elevators and chain conveyors and technical support from a team of specialised engineers.

Elevator Bolts – The Strength of 4B Manufacturing 4B Braime is the only manufacturer of original Ref 70, Easifit, Fang and Euro bolts. Those elevator bolts were originally developed and produced by Jackson Fasteners. - In 2006, 4B Braime took over the complete stock, machinery and tooling from the previous owner, Flexco, after their decision to stop manufacturing their range of elevator bucket bolts. Braime have built on over 100 years cold forging experience to manufacture some of the strongest bolts in the world. All bolts made are of the highest quality and well exceed the requirements of DIN 15237.

• Euro Bolts (DIN 15237)* • Ref 70 Bolts* • Fang Bolts* • Easifit Bolts* • Accessories & Tools

Thanks to our big production volume, we can offer competitive prices and we have large numbers of elevator bolts in stock and ready to ship. * All bolts are available in a large range of sizes

4b-uk@go4b.com

www.go4b.com

Hazard Monitoring Systems & Level Controls Preventative maintenance can help reduce the risk of equipment failure and consequent downtime. When it comes to monitoring bucket elevators and conveyors, 4B can recommend the ideal combination of sensors and monitoring systems to suit their customers’ requirements and budget. 4B has an extensive range of ATEX / CSA / IECEx approved hazard monitoring systems, misalignment switches, bearing temperature monitors and level controls. 4B can offer anything from a replacement sensor, to a fully integrated hazard monitoring system which can be operated as a stand-alone device or connected to a PLC. • • • • • • •

Belt underspeed monitors Belt misalignment indicators Bearing temperature systems Plug chute sensors Pulley misalignment detectors Gate position and control Bin level indicators

Forged Chain – A complete line of drop forged chain and accessories designed for all conveying needs. 4B’s drop forged chain is made of special heat treated alloy steel case hardened to Rockwell C57 - C62 with a ductile core hardness of Rockwell C40. 4B’s superior heat treatment technique provides the optimum chain link with a more resilient ductile core for shock resistance, and an extremely hard exterior surface for superior wear resistance. 4B offer the following chain pitches as standard: 102NA, 125NA, 142NA, 142HA, 150NA, 160NA, 175NA, 200NA, 216NA, 250NA, 260NA 4B also offer double and triple links for heavy duty applications as well as the Bolt ‘n’ Go system.

4b-uk@go4b.com

4B’s Bolt ‘N’ Go flight system is a revolutionary assembly method for drop forged chain and round link chain. Link and flight assembly is made easy by using a standard bolt and mechanical lock nut with a high strength hollow pin. There are no circlips and no intricate assembly required. There is no welding of flights, no need to remove chain from the conveyor for installation, and no issues with strength. The Bolt ‘n’ Go system is easy, simple and reliable.

www.go4b.com

Inc

✔

✔ ✔ ✔ ✔ ✔ ✔ ✔

✔

7x4 5x4-1/2 7 x 4-1/2 6x5 7x5 8x5 9x5 10x5 11x5 12x5 15x5 19x5

188 | International Milling Directory 2011/12 ✔

✔ ✔ ✔

✔

8x5-1/2 9x5-1/2 20x5-1/2 8x6 9x6 10x6 11x6

✔

7x5-1/2

✔

EuroBucket Super EuroBucket

✔

6x4

✔

U-HD

✔

CC-B ✔

Low profile

or Fabricated Steel

✔

5x4

5x3-1/2

Size (Nominal) Inches 3x2 4x2-3/4 4x3 4x3-1/2

Tapco

Extruders & Expanders

Polyethylene, Nylon, Urethane

Elevator Buckets

Elevator bucket guide

Coolers & Dryers

Mixers & Grinders

✔

Style AA

Style AC

✔

Continuous

Nylon, Ductile Iron, Polyethylene, Urethane, Aluminum or Fabricated Steel

Hammermills

Pellet Press

Elevator bucket guide

9x6-1/2 11x6-1/2 10x7 11x7 12x7 13x7 14x7 15x7 16x7 18x7 20x7 10x8 11x8 12x8 13x8 14x8 15x8 16x8 18x8 20x8 22x8 24x8 13x8-1/2 15x8-1/2 16x9 20x9 18x10 20x10 24x10

14x6

12x6 13x6

Coolers & Dryers

International Milling Directory 2011/12 | 189

✔ ✔

✔

✔ ✔

✔

Elevator Buckets

✔

Extruders & Expanders

Tapco Inc

✔

✔ ✔

✔

✔ ✔

✔

✔ ✔

✔

Hammermills

✔

Mixers & Grinders

✔

Pellet Press

Tapco Inc PROFILE

Elevator Buckets - Elevator Bolts Company History: Tapco Inc. was conceived in the early 1970s by Paul D. Taylor, President and Ted W. Beaty, Executive Vice President, to fill a void in the elevator bucket industry. At that time, there were only a small number of nonmetallic buckets manufactured in the U.S.A. --- all the other buckets were made from fabricated steel. With the inherent problems of steel buckets and the limited range of the existing polyethylene styles, the time was right for Tapco. The name Tapco is derived from Ted And Paul’s Company. Tapco has been in its own 92,000 square feet facility for more than 20 years, bringing injection molding in-house for better control and cost effectiveness. Nine injection molding machines ranging from a small 150-ton to a very large 1,000-ton press, allows Tapco to make their entire range of buckets in the most expedient and quality-controlled manner. Industries served include food, agriculture, chemical, mines, mills & material handling. Some materials are FDA & USDA approved and meet ASTM standards.

Product Line: Tapco stocks the largest inventory of elevator buckets and elevator bolts in the Western Hemisphere, with some 900,000 buckets and over 14 million elevator bolts. Tapco also maintains a large inventory of abrasion resistant sheeting, drag flights and hanger bearings. Tapco recently introduced the EuroBucket, a nonmetallic European style bucket to replace pressed steel buckets. This style is currently available in 14 sizes. Tapco

buckets are manufactured in the highest quality materials: 100% prime virgin polyethylene, high impact nylon and thermoplastic urethane. Elevator bolts are available in six styles and are made in carbon steel, zinc plate and stainless steel. Tapco also stocks belt fasteners and conveyer accessories. Tapco specializes in the production of injection molded resin buckets. Injection molded buckets give the utmost in long life. The extremely high pressures required to make injection molded buckets guarantee very dense, long wearing surfaces. The resins selected by Tapco are specifically designed for use in the feed industry. Tapco has the products you want, when you need them, and at a competitive price! The shipping staff is geared to handle the most urgent of emergencies. Tapco has shipped to more than 50 different countries around the world. Stocking distributors are located strategically in North America, Central America, South America, Australia, Western Europe and the Pacific Rim.

Corporate Mission: Tapco’s mission is to provide the highest quality products and services at the best price. The company’s focus is on building and maintaining “Solid and Reputable” relationships with its customers. With an experienced staff, Tapco is able to serve your needs promptly. Most importantly, Tapco appreciates their customers. Tapco looks forward to working with you for many more years, and welcome any suggestions on how they can serve you better in the future.

190 | International Milling Directory 2011/12

Carl Swisher Tapco Inc. 225 Rock Industrial Park Drive St. Louis, MO 63044 U.S.A. Tel. +1 314 739 9191 Fax: +1 314 739 5880 Email: info@tapcoinc.com

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ELEV ATOR BU

CKET S - E 225 Rock Tel.: +1 LEVA Industria 314 73 TOR l Park D BOLT 9 9191 rive, St. S Louis, M • Fax: +1 The color issouri 63 blue, wh 044 U.S 314 73 en used in connect .A. 9 58 ion w

Extruders & Expanders

Hammermills

✔

✘ ✔

✘

6x4 6 x 4.5 6x5 6.5 x 5

6 x 3.5

5.5 x 4.5

5.5 x 4

5.5 x 3.5

✔

✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘

✔

✘ ✘ ✘ ✘ ✘

5x4 5 x 4.5

5 x 3.5

4.5 x 4

4.5 x 3.5

4x4

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘ ✘ ✘ ✘

4x3

✘ ✘ ✘ ✘ ✘

4 x 3.5

3.5 x 3

3.5 x 2

3 x 3.5

3x3

3x2

M Type

D Type

✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘ ✘ ✘ ✘

S Type

✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘ ✘ ✘ ✘

EU Type

✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘

AA Type

Zhenjiang Sanwei Conveying Equipment Co Ltd

Elevator Buckets

Elevator bucket guide

Coolers & Dryers

192 | International Milling Directory 2011/12

✘

✔

✘

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘ ✘ ✘ ✘

SS Type

✘

✔

✘

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘ ✘ ✘ ✘

SM Type

Mixers & Grinders

Pellet Press

✘ ✘ ✘ ✘ ✘

✔

✘ ✘ ✘

7x5 7 x 5.5

✘ •

✘ ✘ •

✘ ✘

✔

✘ •

✘ ✘ •

✘ ✘

8x5 8 x 5.5 8x6 8 x 6.5 8x7 9x4 9 x 4.5

8.5 x 4

✔

✘

8 x 4.5

8x4

7.5 x 5.5 •

✘

7 x 4.5

7.5 x 5

✔

7x4

✘

6.5 x 5.5

Coolers & Dryers

Elevator Buckets

✘ ✘

•

✘ ✘

•

✘

✔

✘ ✘ ✘ ✘ ✘

✘

✔

✘

Extruders & Expanders

Zhenjiang Sanwei Conveying Equipment Co Ltd

International Milling Directory 2011/12 | 193

✘ ✘

•

✘ ✘

•

✘

✔

✘ ✘ ✘ ✘ ✘

✘

✔

✘

Hammermills

✘ ✘

•

✘ ✘

•

✘

•

✘ ✘ ✘ ✘ ✘

✘

✘ ✘

•

✘ ✘

•

✘

✔

✘

•

✘ ✘ ✘

✔

✘

✔

✘

Mixers & Grinders

✘ ✘

•

✘ ✘

•

✘

✔

✘

•

✘ ✘ ✘

✔

✘

✔

✘

Pellet Press

Extruders & Expanders

Hammermills

✘ •

✘ ✘ ✘ ✘

✘ ✔

✘ ✘ ✘ ✘

9x6 9 x 6.5

● ✔ ✔ ✔ ✔ ✔ ✔ ●

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

7 5 6 7 8 6 7 8

10 11 11 11 11 12 12 12

x x x x x x x x

✔

✘

✔

✘

10 x 6 10 x 6.5

●

✘

●

✘

10 x 5 10 x 5.5

10 x 4.5

9.5 x 6.5

9.5 x 5

•

✔

9x5

M Type

9 x 5.5

D Type

●

✔

●

✘

✔

✘

●

✘ ✘ ✘ ✘

•

✘

•

S Type

●

✔

●

✘

✔

✘

●

✘ ✘ ✘ ✘

•

✘

•

EU Type

●

✘

●

✘

●

✘ ✘ ✘ ✘

•

✘

•

AA Type

Zhenjiang Sanwei Conveying Equipment Co Ltd

Elevator Buckets

Elevator bucket guide

Coolers & Dryers

194 | International Milling Directory 2011/12 ✔

✔

✘

✔

✘

●

✘ ✘ ✘ ✘

✔

✘

✔

SS Type

✔

✘

✔

✘

●

✘ ✘ ✘ ✘

✔

✘

✔

SM Type

Mixers & Grinders

Pellet Press

13 13 14 14 14 15 15 16 16 16 18 20

x x x x x x x x x x x x

6 7 6 7 8 7 8 7 8 9 8 8 ● ● ✔ ● ● ● • • ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

●

✔

●

✔

Coolers & Dryers

Elevator Buckets

✔

•

●

✔

●

Extruders & Expanders

Zhenjiang Sanwei Conveying Equipment Co Ltd

International Milling Directory 2011/12 | 195 ✔

✔

•

●

✔

●

Hammermills

•

✔

●

✔

●

✔

Mixers & Grinders

✔

Pellet Press

Pellet Press Mixers & Grinders Hammermills Extruders & Expanders Elevator Buckets Coolers & Dryers

Elevator Buckets related listings

Elevator bucket bolts Braime Elevator Components Ltd Maxi-Lift Inc Paul Hedfeld GmbH Tapco Inc Elevator buckets Alapala Machine Industry and Trade Inc Bechtel GmbH Braime Elevator Components Ltd Creamer Metal Products Inc Dehsetiler EBM Mill and Elevator Supply Hubei Yongxiang Food Processing Machinery Co Ltd Humbert & van den Pol GmbH & Co KG Maxi-Lift Inc Paul Hedfeld GmbH PTM Technology RBH Mill & Elevator Supply Silos Cordoba S L STIF Tandem Products Inc/Rhinohyde Division Tapco Inc TMSA Tecnologia em Movimentação S/A Zhenjiang Sanwei Goup

Pellet Press Mixers & Grinders Hammermills International Milling Directory 2011/12 | 197

Coolers & Dryers

Elevator Buckets

This section contains comparison charts for the major Extruder & Expander manufacturers

Extruders & Expanders

Extruder & Expander Guide

✘ ✘ 200

✘ ✔

✘ 500010000

✘ ✘ ✔ 150

✘ ✔

✘ 10006000

Twin screw co-rotating Modular screw screw diameter oil water/steam electric

✔ 75132

✔ ✔ 4575

through hardened liner drive power range (Kw)

✔

✔ ✔

✘

✔

liquid preconditioning

✔

segmented barrel

through hardened screw

✔

temperature monitoring

✔

pressure monitoring

✔

✘

✔

steam preconditioning

✔

solids addition venting/vacuum

✔

horizontally split barrel

✔

liquids addition

✔

Contvar 150 ✔

Contvar 200

Single screw Twin screw counter rotating

capacity throughput range Kg/hr

Almex

Extruder & Expander Guide

Extruders & Expanders

Contvar 300 132315

✔

✘

✔

1000030000

✘

✔

✘

300

✔

✘ ✘

✔

Hammermills

Contvar 350 315400

✔

✘

✔

3000045000

✘

✔

✘

350

✔

✘ ✘

✔

Contvar 400 400500

✔

✘

✔

4500080000

✘

✔

✘

400

✔

✘ ✘

✔

AL 400 400500

✔

✘

✔

800015000

✘

✔

✘

400

✔

✘ ✘

✔

Mixers & Grinders

AL 350 315400

✔

✘

✔

60008000

✘

✔

✘

350

✔

✘ ✘

✔

132315

✔

✘

✔

35006000

✘

✔

✘

300

✔

✘ ✘

✔

AL 300

Elevator Buckets

75132

✔

✘

✔

10003500

✘

✔

✘

200

✔

✘ ✘

✔

AL 200

Coolers & Dryers

heat transfer system

Barrel options

198 | International Milling Directory 2011/12

4575

✔

✘

✔

5001000

✘

✔

✘

150

✔

✘ ✘

✔

AL 150

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 199

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food ✔

✔

✘

✔

✘

✔

✘

✔

✘

✔

✘

✘ ✔

✔

✘

✔

✘

✔

✘

✔

Contivar expander avaliable with cone or slide for pressure control. Complete plants for aquaculture or petfood. Active disc

✔

✘

✔

✘

Extruders & Expanders

Hammermills

After sales operational backup

Elevator Buckets

✔

Pilot plant facility/product development

Almex

✔

Training of customers’ staff

Mixers & Grinders

Special features avaliable on all models. Extrusion before pelleting or just extrusion in special features /additional feed mils. Cold forming extruders. A/C and D/C drive. Expansion in oil mills. Expansion in information feed mills.

essential ancillary equipment avaliable

✘

two speed drive torque overload protection ✔

✔

single speed drive

✘

variable speed drive

Pellet Press

✔ ✔

pressure monitoring temperature monitoring segmented barrel

✔ 500-630

through hardened liner drive power range (Kw)

250-520

✔ ✔

through hardened screw

liquid preconditioning

steam preconditioning

✘ ✘ ✘ ✘

✘ ✘ ✘

✔

horizontally split barrel

venting/vacuum

✔

✘ ✘ ✘ ✘

solids addition

liquids addition

capacity throughput range Kg/hr

✘ 20000 -35000

electric

✘

✔

oil water/steam 35000 -70000

✔

✘ ✘

✔

✘ ✘

Modular screw

✘ ✘

✔

OER38

screw diameter

Twin screw counter rotating

✘ ✘

✔

OER45 Twin screw co-rotating

Single screw

Amandus Kahl GmbH & Co KG Expander

200-315

✔

✘ ✘ ✘

✔

✘ ✘ ✘ ✘

10000 -20000

✘

✔

✘ ✘

✔

✘ ✘

✔

OER30

Extruder & Expander Guide

Hammermills

110-160

✔

✘ ✘ ✘

✔

✘ ✘ ✘ ✘

5000 -10000

✘

✔

✘ ✘

✔

✘ ✘

✔

OER23

Extruders & Expanders

OER15 45-75

✔

✘ ✘ ✘

✔

✘ ✘ ✘ ✘

1000 -2500

✘

✔

✘ ✘

✔

✘ ✘

✔

OER8

✘ ✘ ✘ ✘ ✘ ✘ 11

✔

315

✔

✘ ✘ ✘

✔

✘ ✘ ✘ ✘

4000 -6000

✘

✔

✘ ✘

✔

✘ ✘

✔

OEE30

✔

✘ ✘ ✘ ✘

300500

✘

●

✘ ✘

✔

✘ ✘

✔

Extruder

Mixers & Grinders

160

✔

✘ ✘ ✘

✔

✘ ✘ ✘ ✘

2000 -3000

✘

✔

✘ ✘

✔

✘ ✘

✔

OEE23

Elevator Buckets

✔

✘ ✘ ✘

✔

✘ ✘ ✘ ✘

1000 -1500

✘

✔

✘ ✘

✔

✘ ✘

✔

OEE15

Coolers & Dryers

heat transfer system

Barrel options

200 | International Milling Directory 2011/12

✘ ✘ ✘ ✘ ✘ ✘

✔

✘ ✘ ✘ ✘

100 -300

✘

●

✘ ✘

●

✘ ✘

✔

OEE8

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 201

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✔

✘ ✘ ✘ ✘ ✔

✘

✔ ✔ ✔ ✔ ✔ ✔

✘ ✘ ✘ ✘ ✔

✘

start/stop feed rate screw speed process temperature liquid feed addition pressure residence time

moisture animal feed human food

Elevator Buckets

Extruders & Expanders

Amandus Kahl Hammermills

Mixers & Grinders

✔

✘ ✘ ✘ ✘

✔

After sales operational backup

✔

✘ ✘ ✘ ✘

✔

✘ ✘

✔

✘

✔

✘ ✘ ✘ ✘

✔

✘

✔

✘

Pilot plant facility/product development

✔

✘ ✘ ✘ ✘

✔

✘

✔

✘

✔

✘

✔

✘ ✘ ✘ ✘

✔

✘

✔

✘

Training of customers’ staff

✘

✔

✘ ✘ ✘ ✘

✔

✘ ✘ ✘

✔

✘

Extruders type OEE are fitted with hydraulically adjustable die. Very short die change.

✘

✔

✘ ✘ ✘ ✘

✔

✘

✔

✘

✔

✘

special features /additional information

✘

✔

✘ ✘ ✘ ✘

✔

✘

✔

✘

✔

✘

Complete plants for the production of compound feed, fishfeed, petfood & cereals for human food.

✔

✘

✔

✘

✔

✘

essential ancillary equipment avaliable

shear

energy output

✘

variable speed cutter ✔

✔

✘

✔

✘

two speed drive torque overload protection

✔

single speed drive

✘

variable speed drive

Pellet Press

Extruder & Expander Guide

Hammermills

✘ ✘ ✘

Twin screw co-rotating

capacity throughput range Kg/hr 200

✔

✘ ✘ ✘ ✘

✘ ✔ ✔

✘ ✘ ✘ ✘

pressure monitoring temperature monitoring segmented barrel

✔

✔ 18

through hardened liner drive power range (Kw)

✔

through hardened screw

liquid preconditioning

steam preconditioning

horizontally split barrel

✘

✔

solids addition venting/vacuum

✔

liquids addition

✔

5004000

200500

electric 10-

✘

✔

✘

✔

✘

water/steam

✔ 112373

37112

✔

✘ ✘ ✘

✔

✘

✔

40009000

✘

✔

✘

254

✘ ✘ ✘

✔

10” EEC

✔

✘ ✘ ✘

✔

✘

✔

✘

203

152

✘

oil

✘ ✘ ✘

✔

screw diameter 114

Modular screw

Twin screw counter rotating

✔

4-5” EEC ✔

6” EEC

Single screw

Anderson International Corp

Extruders & Expanders

8” EEC

Elevator Buckets

Mixers & Grinders

110260

✔

✘ ✘ ✘

✔

✘ ✘

✔

36009100

✘

✔

✘

305

✔

✘ ✘

✔

12” EEC

Coolers & Dryers

heat transfer system Barrel options

202 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 203

Drive speed Automatic control Application

✔

✘ ✔

✘ ✘ ✘ ✘ ✔ ✔

✔ ✔ ✔ ✔

✘ ✔

✘ ✘ ✘ ✘ ✔ ✔

start/stop feed rate screw speed process temperature liquid feed addition pressure residence time

moisture animal feed human food

Elevator Buckets

✔

✘ ✘ ✘ ✘

✔

✘

✔

✘ ✘ ✘ ✘

✔

✘

✔

✘

✔

✘ ✘

✔

✘ ✘ ✘

✔

✘

✔

✘

✔

✘ ✘

✔

✔ ✔

Pilot plant facility/product development After sales operational backup

Extruders & Expanders

Hammermills

✔

Training of customers’ staff

models.

Mixers & Grinders

special features /additional PID control for motor/temp control. information Also serve oil industry with additional

Patented water & steam injection

essential ancillary equipment Complete process line avaliable

shear

energy output

✘

✘ ✔

✔

✘ ✘

✔

variable speed cutter

torque overload protection

✔

✘ ✘

✔

✘ ✘

two speed drive

✔

single speed drive

✔

variable speed drive

Anderson International

✔ = Yes / ✘ = No ● =Optional

Pellet Press

✔

✘ 500010000

175 ✔ ✔

✘ 650080000

screw diameter oil water/steam electric capacity throughput range Kg/hr

✔ ✔ ✔

pressure monitoring temperature monitoring segmented barrel

✔ 250315

✔ ● ● ✔ 200250

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

●

✔

✘

horizontally split barrel

✘

✔

✘ ✘

solids addition venting/vacuum

✔

liquids addition

✔

210

✔

Modular screw

twin screw counter rotating

✔

✘ ✘

✔

✘ ✘

EX617 Single screw

EX620

twin screw co-rotating

Andritz Feed & Biofuel

Extruder & Expander Guide

Extruder

Hammermills

250

✔

●

✔

✘

✔

✘ ✘

✔

45007500

✘

✔

175

✔

✘ ✘

✔

EX917

Extruders & Expanders

✔

EX920 250315

✔

●

✔

✘

✔

✘ ✘

✔

500010000

✘

✔

210

✔

✘ ✘

✔

EX1250 315630

✔

●

✔

✘

✔

✘ ✘

✔

1500020000

✘

✔

250

✔

✘ ✘

✔

FEX25

✔

✘

✘ 132355

✘ 90200

✔

●

✔

✘

✔

✘ ✘

✔

1000040000

✔

●

✔

✘

✔

✘ ✘

✔

400012000

✔

✘

✘ ✔

340

✔

✘ ✘

250

✔

✘ ✘

Expander

Mixers & Grinders

FEX34

Elevator Buckets

132355

✘

✔

●

✔

✘

✔

✘ ✘

✔

3000080000

✘

✔

✘

420

✔

✘ ✘

✔

FEX42

Coolers & Dryers

heat transfer system Barrel options

204 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 205

Drive speed Automatic control Application

✔ ✔

✔ ✔ ✔ ✔ ✔

variable speed cutter start/stop feed rate screw speed process temperature

✔

✘ ✔

✘

✔ ✔ ✔ ✔

✘ ✔

✘

pressure residence time energy output shear moisture animal feed human food

✘

✔

✘

✔

✘ ✘

✔

✘

✔

✘

✔

✘ ✘

✔

✘

✔

✘

✔

✘ ✘

✔

✘

✔

✘

✔

After sales operational backup

Extruders & Expanders

Hammermills

✔

Pilot plant facility/product development

Andritz Feed & Biofuel

✔

Training of customers’ staff

✘ ✘

✔

✘

✔

✘ ✘

✔

✘

✔

✘

✔

✘

✔

✘ ✘

✔

✘ ✘

✔

✘

✔

✘

✔

✘ ✘

✘ ✘ ✔

✔

✘

✘ ✔

✔

✘

✘ ✔

✔

✘

✔

✘

Mixers & Grinders

essential ancillary equipment Complete extrusion process lines. avaliable special features /additional PIC controller, monitors, printers. Expansion control unit. information

✔

liquid feed addition ✔

✔

✘ ✘

single speed drive two speed drive

✔

variable speed drive

torque overload protection

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

Pellet Press

✔ ✔ ✔

venting/vacuum pressure monitoring temperature monitoring segmented barrel

✔

solids addition

drive power range (Kw)

✔

liquids addition

✔

capacity throughput range Kg/hr

✔

620

through hardened liner

✔

electric

through hardened screw

✔

✘

oil water/steam

liquid preconditioning

✔ 1240

screw diameter

✔

✘

✔

Modular screw

steam preconditioning

✘

Twin screw counter rotating

✔

✘

✔

Twin screw co-rotating

horizontally split barrel

✔

✘

Single screw

5.5

✔

✘

MPF 19

Ltd MPF 24

Baker Perkins Group

Extruder & Expander Guide

Extruders & Expanders

Hammermills

SBX 65 105

✔

✘

✔

3001100

✔

✘

✔

✘

✔

✘

SBX 80 200

✔

✘

✔

6002200

✔

✘

✔

✘

✔

✘

SBX 100 300

✔

✘

✔

12004400

✔

✘

100

✔

✘

✔

✘

SBX 125 470

✔

✘

✔

18006600

✔

✘

125

✔

✘

✔

✘

Mixers & Grinders

✔

30280

✔

✘

✔

✘

✔

✘

GLS 40

Elevator Buckets

✔

160560

✔

✘

✔

✘

✔

✘

GLS 50

Coolers & Dryers

heat transfer system Barrel options

206 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 207

Drive speed Automatic control Application

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Automatic start/stop Variable feed rate Variable screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food ✔

✔

✘

✔

✘

✔

✘

✔

✘

✔

✘

✔

✘

✔

After sales operational backup

Extruders & Expanders

Hammermills

Pilot plant facility/product development

Baker Perkins

Training of customers’ staff

Mixers & Grinders

special features /additional Option of bimetallic wear coating for barrels information

essential ancillary equipment Solids feeders, liquids feeders, dies, cutters, flaking, shredding, drying, mixing, toasting, flavour drum, turnkey avaliable plant

✔

variable speed cutter

✔

✘

two speed drive ✔

✘

single speed drive

torque overload protection

✔

variable speed drive

Pellet Press

Extruder & Expander Guide

✘ ✔ ✔ 5

✘ ✘ ✘ ✔

✘ ✘ ✘ ✘ ✔

✘ 3.3

✘ ✔ ✔ 5

✘ ✘ ✘ ✔ ✔

✘ ✘ ✘ ✘ ✔

✘ 1.5

oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition pressure monitoring temperature monitoring segmented barrel

through hardened screw through hardened liner drive power range (Kw)

liquid preconditioning

steam preconditioning

horizontally split barrel

venting/vacuum

✔

✘ ✘ ✘

✔

✘

✔

✘

Modular screw screw diameter

✔

7.5

✘

✔

✘ ✘ ✘ ✘

✔

✘ ✘ ✘

✔

✘

✘ ✘ ✘

✔

✘

✔

✘

✘ ✘ ✘

Twin screw co-rotating Twin screw counter rotating

✔

Stand Alone 19/25 ✔

GmbH & Co KG LAB MODEL 19/20

Single screw

Brabender

Hammermills

DSE 25

Extruders & Expanders

LAB-MODEL 30/25

Elevator Buckets

Mixers & Grinders

✔

✘

✔

✘

✔

✘

Stand Alone DSE 20/40D

Coolers & Dryers

heat transfer system Barrel options

208 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 209

Drive speed Automatic control Application

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

✘ ✘

✔ ✔ ✔ ✔

✘

✘ ✘ ✔ ✔ ✔ ✔ ✔ ✔

✘

single speed drive two speed drive torque overload protection variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition

✔

✘

✔ ✔

✘ ✔ ✔

energy output shear moisture animal feed human food

✔

✘

✔

✘

✔

✘ ✘

✔

✘ ✘ ✘ ✘

✔

✘ ✘

✔

✘ ✘ ✘ ✘

✔

✘ ✘

✔

✔ ✔

Pilot plant facility/product development After sales operational backup

Extruders & Expanders

Hammermills

✔

Training of customers’ staff

Brabender

special features /additional information

Mixers & Grinders

essential ancillary equipment Prehumidifying, loss in weight control 2nd & avaliable 3rd component feed.

✔

✘

✔

✘

pressure residence time

✔

variable speed drive

Pellet Press

✔ -30

drive power range (Kw)

✔

segmented barrel

✔

temperature monitoring

through hardened liner

✔

venting/vacuum pressure monitoring

through hardened screw

✔

solids addition

✔

liquids addition

liquid preconditioning

✔

10100

capacity throughput range Kg/hr

steam preconditioning

✔

electric

✘

50400

✔

water/steam

horizontally split barrel

✔

oil

✔

-110

✔

✘

✔

✔ 30

Modular screw screw diameter

✔

✘

✔

✘

Single screw Twin screw co-rotating

✘

BCTM-30 Twin screw counter rotating

BCTL-42

Buhler Extrusion Systems

Extruder & Expander Guide

Extruders & Expanders

BCTG-62 -200

✔

✘

✔

1001200

✔

✘

✔

✘

Hammermills

BCTF-93 -630

✔

✘

✔

4003000

✔

✘

✔

✘

BCTH-125 -710

✔

✘

✔

60010000

✔

125

✔

✘

✔

✘

BCTJ-175 -900

✔

✘

✔

1000020000

-450

✔

✘

✔

60010000

●

✘

-900

✔

✘

✔

1000018000

✘

●

✘

✘ ✔

175

✔

✘

✔

✘

BCTJ-175 ECOtwin

125

✔

✘

✔

✘

BCTH-125 ECOtwin

✘

✔

175

✔

✘

✔

✘

Mixers & Grinders

BCXA-185 -56

-75

✔

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘ ✔

✔

15002000

✘

✔

210

✘ ✘ ✘

✔

8001000

✘

✔

185

✘ ✘ ✘

✔

BCXO-210

Elevator Buckets

AHSF 160

✔

200

✔

✘

✘ ✔

✔

15006000

✘

✔

✘

178

✔

✘ ✘

✔

10003500

✘

✔

✘

133

✔

✘ ✘

✔

Pellet Press

AHSH

Coolers & Dryers

heat transfer system

Barrel options

210 | International Milling Directory 2011/12

Coolers & Dryers

International Milling Directory 2011/12 | 211

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔

variable speed cutter start/stop feed rate ✔

✔

✘ ✘

✔

✘ ✘

✔

✔ ✔ ✔ ✔ ✔

energy output shear moisture animal feed human food ✔

✔

✘

✔

✘

✔

✘

✔

-800

✔

✘ ✘

✔

✘

✔

-600

✔

✘ ✘

✔

✘

✔

✘

✔

-600

✔

✘ ✘

✔

✘

✔

-800

✔

✘ ✘

✔

✘

✔

✘ ✘

✔

✘

✔

✘

✔

✘ ✘

✔

✘

✔

✘

✔

✘ ✘

✘ ✘ ✔

✔

✘ ✘

✘ ✘ ✔

✔

●

✔

●

After sales operational backup

Elevator Buckets

Extruders & Expanders

Hammermills

Pilot plant facility/product development

Buhler Extrusion

Patented forming & cutting head

Mixers & Grinders

Screw push out device, movable cutter, modularextrusion platform for the widest range of applications, fully parameterized PLC control

Training of customers’ staff

special features /additional Lab information equipment

plant, plant automatisation

Pellet Press

essential ancillary equipment equipment for cleaning, size reduction, mixing, screening, metering, preconditioning, batchcooking, avaliable forming, prehydrating, flaking, drying, toasting, coating, cooling, material handeling: Complete

Ancillary equipment for coextrusion, bicolourextrusion, density: Full range of up and downstream

✔

✘

✔

✘

pressure

✔

residence time

✔

liquid feed addition

process temperature

screw speed -1200 -1800 -1000 -1000

✔

torque overload protection ✔

✘ ✘

single speed drive two speed drive

✔

variable speed drive

✔

✔ 50700

✔ 25 ✔ ✔ ✔ 5100 ✔ ✔ ✔ ✔ ✔ ✔

screw diameter oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel

✔ 15 -66

✔ ✔ ✔ ✔ 2.2 -9

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

✔

horizontally split barrel

✔

55.5

✔

Modular screw

✘

✔

✘

Single screw Twin screw co-rotating Twin screw counter rotating

Clextral

BC21

Extruder & Expander Guide

BC45

Extruders & Expanders

BC72 48 -226

✔

2003000

✔

✘

✔

✘

BC 92 98 -453

✔

5006000

✔

115

✔

✘

✔

✘

Hammermills

BC 160 4162060

✔

400016000

✔

200

✔

✘

✔

✘

Evolum HT32 1050

✔

560

✔

43227

✔

100300

✔

✘

✔

✘

✔

✘

Evolum HT53

✘

✔

✘

✔

✘

Mixers & Grinders

Evolum HT68 92482

✔

2502000

✔

✘

✔

✘

✔

✘

1951025

✔

5004500

✔

✘

✔

✘

✔

✘

Evolum HT88

Elevator Buckets

300650

✔

50015000

✔

✘

145

✔

✘

✔

✘

Evolum LT145

Coolers & Dryers

heat transfer system

Barrel options

212 | International Milling Directory 2011/12

6001300

✔

100030000

✔

✘

187

✔

✘

✔

✘

Evolum LT187

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 213

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔

✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

two speed drive torque overload protection variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food ✔

✔

✘ ✘

✔

up to 275

up to 275 ✔

✔

1200

✔

✘ ✘

✔

1200

✔

✘ ✘

✔

up to 275

✔

1200

✔

✘ ✘

✔

up to 275

✔

1200

✔

✘ ✘

✔

Elevator Buckets

Extruders & Expanders

Clextral

After sales operational backup

Hammermills

✔

Mixers & Grinders

✔ (2 in France)

Pilot plant facility/product development

✔

up to 125

✔

1200

✔

✘ ✘

✔

up to 125

✔

1200

✔

✘ ✘

✔

Training of customers’ staff

Complete plants, feeders, cutters, dryers coating, packaging

✔

✘ ✘

✔

Modular barrels, automatichydraulic barrel opening (patented), double temperature regulating system (heating & cooling). Advance PLC control (FITSYS+EVOLUM)

✔

✘ ✘

✔

special features /additional information

essential ancillary equipment avaliable

✘ ✘

single speed drive ✔

✔

variable speed drive

Pellet Press

✔ 10

drive power range (Kw)

✔

segmented barrel

✔

through hardened liner

✔

pressure monitoring

temperature monitoring

through hardened screw

✔

solids addition venting/vacuum

●

✔

liquids addition

●

✔

capacity throughput range Kg/hr

liquid preconditioning

130

steam preconditioning

✔

electric

✘

5100

✔

water/steam

horizontally split barrel

✔

oil

✔

●

✘

✔

Twin screw counter rotating 18

✘

Twin screw co-rotating Modular screw

✔

screw diameter

✘

Single screw

GmbH ZSK 18 MEGAlab

Coperion

Extruder & Expander Guide

ZSK 26 Mc

Extruders & Expanders

ZSK 34 Mv PLUS 81

✔

●

✘

✔

50750

✔

✘

✔

✘

ZSK 43 Mv PLUS 168

✔

●

✘

✔

1001500

✔

✘

✔

✘

ZSK 54 Mv PLUS 321

✔

●

✘

✔

2002200

✔

✘

✔

✘

ZSK 62 Mv PLUS 494

✔

●

✘

✔

3503700

✔

✘

✔

✘

ZSK 76 Mv PLUS 901

✔

●

✘

✔

5006000

✔

✘

✔

✘

Hammermills

ZSK 98 Mv PLUS 1651

✔

●

✘

✔

8009000

✔

✘

✔

✘

ZSK 125 Mv PLUS 3431

✔

●

✘

✔

100015000

✔

125

✔

✘

✔

✘

ZSK 32 Mc18 83

✔

●

✘

✔

5200

✔

✘

✔

✘

ZSK 45 Mc18 246

✔

●

✘

✔

10750

✔

✘

✔

✘

ZSK 58 Mc18 529

✔

●

✘

✔

501500

✔

✘

✔

✘

Mixers & Grinders

ZSK 70 Mc18 926

✔

●

✘

✔

2002500

✔

✘

✔

✘

ZSK 82 Mc18 1508

✔

●

✘

✔

3004000

✔

✘

✔

✘

ZSK 92 Mc18 1654

✔

●

✘

✔

4005000

✔

✘

✔

✘

ZSK 103 Mc18 2293

✔

●

✘

✔

5007500

✔

103

✔

✘

✔

✘

ZSK 119 Mc18 3373

✔

●

✘

✔

60010000

✔

118

✔

✘

✔

✘

Pellet Press

3980

✔

●

✘

✔

80014000

✔

133

✔

✘

✔

✘

ZSK 133 Mc PLUS

Elevator Buckets

7330

✔

●

✘

✔

100020000

✔

177

✔

✘

✔

✘

ZSK 177 Mc

Coolers & Dryers

heat transfer system

Barrel options

214 | International Milling Directory 2011/12

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔

variable speed cutter start/stop feed rate ✔

✔

✘ ✘

✔

✘ ✘

✔

✘ ✘

✔

moisture animal feed ✔

✔

✘ ✘

✔

✘

✔

✘ ✘

✔

✘

✔

✘ ✘

✔

✘ ✘

✔

✘ ✘

✔

✘ ✘

✔

✘

✔

✘ ✘

✔

✘

✔

✘ ✘

✔

✘

✔

✘ ✘

✔

✘

✔

Complete plants

✔

✘ ✘

✔

✘

✔

Hammermills

After sales operational backup

Extruders & Expanders

Pilot plant facility/product development

Elevator Buckets

✔

✘ ✘

✔

✘ ✘

✔

✘ ✘

✔

✘

✔

1800 1500 1500 1200 1200 1200

✔

✘ ✘

✔

✘ ✘

✔

✘

✔

1200

✔

✘ ✘

✔

✘ ✘

✔

✘

✔

1200

✔

✘ ✘

✔

✘ ✘

✔

✘ ✘

✔

✘ ✘

✔

✘

✔

✘ ✘

✔

✘

✔

✘ ✘

✔

✘

✔

1000 1000 1000

✔

✘ ✘

✔

Mixers & Grinders

✔

✘ ✘

✔

✘

✔

1000

✔

✘ ✘

✔

✘ ✘

✔

✘

✔

1000

✔

✘ ✘

✔

Pellet Press

Direct steam injection, twin screw side degassing unit ZS-EG, side feeder, start-up and throttle valves

✔

✘ ✘

✔

✘

✔

1800

✔

✘ ✘

✔

essential ancillary equipment avaliable special features /additional information

✔

✘ ✘

✔

✘

✔

Coperion

✔

shear

human food

✔

✘ ✘

✔

✘ ✘

energy output

✔

✘

✔

✘

pressure

✔

residence time

✔

liquid feed addition

process temperature

screw speed 1200 1200 1800 1800 1800

✔

torque overload protection ✔

✘ ✘

single speed drive two speed drive

✔

variable speed drive

Training of customers’ staff

Coolers & Dryers

International Milling Directory 2011/12 | 215

Extruder & Expander Guide

✘ ✘

✔

✘ ✔ 50210

✔

✘

✔

✘ ✔ 3090

✔

✘ ✔ ✔ ✔ ✔

Modular screw screw diameter oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel

✘ ✘ ✘ ✘ ✘ 1530

✘ ✘ ✘ ✘ ✘ 920

through hardened screw through hardened liner drive power range (Kw)

liquid preconditioning

steam preconditioning

horizontally split barrel

✔

✘

✔

✘

Twin screw counter rotating

Twin screw co-rotating

Single screw

Gmbh Titan 35

Hammermills

Titan 45

EEC-Eder Extrusion

Extruders & Expanders

Titan 58 3072

✘

✘ ✘ ✘

✔

✘

✔

80420

✔

✘

✔

✘

✔

✘ ✘

Titan 68 40100

✘

✘ ✘ ✘

✔

✘

✔

120600

✔

✘

✔

✘

✔

✘ ✘

Mixers & Grinders

50150

✘

✘ ✘ ✘

✔

✘

✔

2501000

✔

✘

✔

✘

✔

✘ ✘

Titan 80

Elevator Buckets

90200

✘

✘ ✘ ✘

✔

✘

✔

4001500

✔

✘

✔

✘

✔

✘ ✘

Titan 92

Coolers & Dryers

heat transfer system Barrel options

216 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 217

Drive speed Automatic control Application

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

✔

✘ ✔

✘ ✘

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✘ ✔

✘ ✘ ✔ ✔

✔

✘ ✘

✔

✘

✔

✘ ✘

✔

✘

✔

✘ ✘

✔

✘ ✘

✔

✘

✔

✘ ✘

✔

Extruders & Expanders

Mixers & Grinders

✘

After sales operational backup

Hammermills

✔

Pilot plant facility/product development

EEC-Eder

✔

Training of customers’ staff

✔

✘ ✘

✔

✘

✔

✘ ✘

✔

Conical screws, screw diameter at the output. Heat and coolable screws. Screws can be dismantled to the rear, barrel airpower cooled

Up and downstream equipment.

✔

✘ ✘

✔

special features /additional information

essential ancillary equipment avaliable

✘ ✘

single speed drive ✔

✔

variable speed drive

Pellet Press

✔

✘ 90 ✔ ✔ ✔ 150 600

✔

✘ ✘

✘ ✔

✘ ✔ 60 ✔ ✔ ✔ 60150

✔ ✔ ✔ ✔ ✔ ✔ ✔

✘ ✘ ✔ ✔ 32

Single screw Twin screw co-rotating

Twin screw counter rotating Modular screw screw diameter oil water/steam electric

capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

100

✔

✘

2FB 60

Fudex Group Srl

Extruder & Expander Guide

2FB 90

Extruders & Expanders

2FB 105 300

✔

✘ ✘

✔

500 1000

✔

105

✔

✘

✔

✘

E-325

133

✘

✔

✘

✘ ✔

✔

✘ ✔ ● ✔ ✔

screw diameter oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel

Pellet Press

50360

✔ ✔

✔ ✔ 112 225

✔

✘ 5693

✔ ✔

✘ 22

liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

✔

150 450

✔

✔ ✔

✔

✘

✔

●

✔

✘

✔

steam preconditioning

✘

✔

●

✔

✘

✔

300013000

✘

✔

✘

235

✔

✘ ✘

✔

horizontally split barrel

✘

✔

●

✔

✘

✘ 1001800

●

10007250

✔

✘

191

✔

✘ ✘

✔

Twin screw counter rotating Modular screw

✘ ✘

✔

✘ ✘

✔

E-525

Twin screw co-rotating

Single screw

Mixers & Grinders

Extru-Tech Inc

Hammermills

E-750

Elevator Buckets

heat transfer system Barrel options

E-925

Coolers & Dryers

heat transfer system

Barrel options

218 | International Milling Directory 2011/12

Drive speed

Automatic control

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ● ● ● ● ✔ ✔

single speed drive two speed drive

torque overload protection variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food

✔

●

✔

✘ ✘

✔

Pilot plant facility/product development

Fudex Extruders & Expanders

✔

After sales operational backup

Elevator Buckets

✔

Training of customers’ staff

special features /additional Continuos production plant in information demonstration.

essential ancillary equipment Complete line avaliable from sil

✔

●

✔

✘ ✘

✔

✘ ✘

variable speed drive

Drive speed Automatic control Application

Hammermills

✔ = Yes / ✘ = No ● =Optional

Application

✔ = Yes / ✘ = No ● =Optional

Coolers & Dryers

International Milling Directory 2011/12 | 219

✔ ✔

animal feed human food

✔

✘ ✘ ✘ ✘ ✘

✔

●

Pneumatic conveying systems, dryers, coolers, material application systems, forming/ densification equipment

✔

✘ ✘ ✘ ✘ ✘

✔

●

Mixers & Grinders

Pilot plant facility/product development

After sales operational backup

Training of customers’ staff

Pellet Press

Extru-Tech Inc

✔

special features /additional Automatic process information control. Data acquisition.

essential ancillary equipment avaliable

moisture

shear

energy output

✔

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘ pressure residence time

✔

liquid feed addition

process temperature

screw speed

feed rate

start/stop

variable speed cutter

✔

✘

✔

✘

two speed drive torque overload protection

✔

single speed drive

●

variable speed drive

✘ ✘ ✘ ✔

✘ ✔

✔ ✔

✘

✔ 600

✔

✘ ✘ ✘ ✔ ✔

✘ ✔

✔ ✔

✘ 37

electric capacity throughput range Kg/hr liquids addition solids addition pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

venting/vacuum

✔

oil water/steam

✔

2700

✔

✘ ✘ ✔

✔

✘ ✘

Modular screw

✘ ✘

✔

Series 2000

screw diameter

Twin screw counter rotating

✘ ✘

✔

Series 600 Twin screw co-rotating

Single screw

Insta-Pro International

Extruder & Expander Guide

Extruders & Expanders

Series 9000 180-250

✘

✔

✘ ✔ ✔

✔

✘ ✘ ✘

✘

✔

✘

✔

✘

✔

✘ ✘ ✘

✔

2000+

✔

✘ ✘

✔

✘ ✘

✔

2594

32006300

✔

✘ ✘

✔

✘ ✘

✔

Hammermills

2500 90

✘

✔

✘

✔

✘

✔

✘ ✘ ✘

✔

11001500

✔

✘ ✘ ✘

✔

✘ ✘

✔

2094 55

✘

✔

✘ ✘ ✘

✔

✘ ✘ ✘

✔

1300+

✔

✘ ✘

✔

✘ ✘

✔

2000R 55

✘

✔

✘

✔

✘

✔

✘ ✘ ✘

✔

6501000

✔

✘ ✘ ✘

✔

✘ ✘

✔

Mixers & Grinders

600 37

✘

✔

✘ ✘ ✘

✔

✘ ✘ ✘

✔

260-400

✔

✘ ✘ ✘

✔

✘ ✘

✔

250

✘

✔

✘ ✘ ✘

✔

✘ ✘ ✘

✔

4000+

✔

✘ ✘ ✘

✔

✘ ✘

✔

9800

Elevator Buckets

250

✘

✔

✘

250

✘

✔

✘ ✘ ✘ ✘

✘ ✘ ✔

✔

✘ ✘ ✘

✔

3000+

✔

✘ ✘ ✘

✔

✘ ✘

✔

9600 ✔

✘ ✘ ✘

✔

6300+

✔

✘ ✘

✔

✘ ✘

✔

9694

Coolers & Dryers

heat transfer system

Barrel options

220 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 221

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✘

✔ ✔ ✔ ✔ -

✘

variable speed cutter start/stop feed rate screw speed

✔

human food

✔

✔ ✔

✔

✘ ✘ ✘ ✘

✘

✔

✘

✔

●

✔

✘ ✘ ✘ ✘ ✘ ✔

✔

✘ ✘ ✘ ✘ ✘

●

✘

✘ ●

✔

✘

✔

●

✔

✘

✔

●

✔

✘ ✘ ✘ ✘ ✘

●

✘

✔

✘

✔

●

After sales operational backup

Elevator Buckets

Extruders & Expanders

Insta-Pro International

Pilot plant facility/product development

Training of customers’ staff

special features /additional World wide service equipment and information nutrition

✔ ✔

✔

✘ ✘ ✘ ✘ ✘

●

✘

✔

✘

✔

●

✔

✘ ✘ ✘ ✘ ✘

●

✘

✔

✘

✔

●

Hammermills

✔

✘ ✘ ✘ ✘ ✘

●

✘

✔

✘

✔

●

✔ ✔

✘

✘ ✘ ✘ ✘ ✘

●

✘

✔

✘

✔

●

✔

✘ ✘ ✘ ✘ ✘

●

✘

✔

✘

✔

●

Mixers & Grinders

✔

World wide service equipment and nutrition

essential ancillary equipment Complete process lines Complete process lines avaliable

✔

moisture animal feed

shear

energy output

residence time

✘ ✘ ✘ ✘

✔

pressure

liquid feed addition

process temperature

✘

two speed drive torque overload protection ✔

✔

single speed drive

variable speed drive

Pellet Press

Extruder & Expander Guide

✔

electric

✘ ✘

solids addition

✘ ✔ ✔ ✔ ✔ 9

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

segmented barrel horizontally split barrel

✔

temperature monitoring

✔

• ✔

pressure monitoring

venting/vacuum

✔

1000-2000

✔

✘

liquids addition

20-50

✔

water/steam

capacity throughput range Kg/hr

✘

oil

110

✔

•

✘ ✘

✔

2000-3000

✔

✘

133mm

✔

Modular screw screw diameter 45mm 133mm

✘ ✘

Twin screw co-rotating Twin screw counter rotating

✔

51-SP ✔

Ltd

Hammermills

3000-SX

Single screw

JS Conwell

Extruders & Expanders

2000-SX

Elevator Buckets

Mixers & Grinders

160

✔

•

✘ ✘

✔

50007000

✔

✘

178mm

✔

✘ ✘

✔

6000-SX

Coolers & Dryers

heat transfer system Barrel options

222 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 223

Drive speed Automatic control Application

✔ •

✔ ✔ ✔ ✔ •

start/stop feed rate screw speed process temperature liquid feed addition

✔ ✔

✔ ✔ ✔

✘

moisture animal feed human food essential ancillary equipment avaliable

✔

✘ ✔

Training of customers’ staff Pilot plant facility/product development After sales operational backup

Elevator Buckets

Extruders & Expanders

Hammermills

special features /additional information

✔

✘

✔

✘

shear

✘

residence time energy output

•

pressure

•

✔

✘

✔

✘

•

✔

variable speed cutter ✔

✘ ✘

two speed drive torque overload protection

•

✘ ✘ ✘

single speed drive

•

✔

variable speed drive

JS Conwell Ltd

✔ = Yes / ✘ = No ● =Optional

Mixers & Grinders

✔

✘

✔

✘

•

✔

•

✔

✘ ✘

•

Pellet Press

Extruder & Expander Guide

Elevator Buckets

GmbH

Hammermills

✘ ✘ ✘

✔

✘ 0.5 -6 ✔

✘ ✘ ✔ ✔

water/steam electric capacity throughput range Kg/hr liquids addition solids addition pressure monitoring temperature monitoring

✔

✘ ✔ ✔ 55-250

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

✔

✘

segmented barrel horizontally split barrel

venting/vacuum

✔

oil

screw diameter 135-230

Modular screw

Twin screw counter rotating

Twin screw co-rotating

Single screw

Müench-Edelstahl

Extruders & Expanders

All Models

Coolers & Dryers

heat transfer system Barrel options

224 | International Milling Directory 2011/12

Mixers & Grinders

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 225

Drive speed Automatic control Application

Elevator Buckets

✔ ✔ 0140 ✔ ✔

variable speed cutter start/stop feed rate screw speed process temperature

✔

✘

shear moisture animal feed human food

Pilot plant facility/product development After sales operational backup

Hammermills

Training of customers’ staff

✔

energy output

essential ancillary equipment avaliable special features /additional information

✔

✘ ✘

residence time

✔

✘

✔

two speed drive torque overload protection

pressure

✔

single speed drive

liquid feed addition

✘

variable speed drive

Extruders & Expanders

Müench-Edelstahl

✔ = Yes / ✘ = No ● =Optional

Mixers & Grinders

Pellet Press

✘ ✘

Twin screw co-rotating

drive power range (Kw) 55/75

liquid preconditioning

steam preconditioning

✔

segmented barrel

✔

temperature monitoring

through hardened liner

✔

through hardened screw

✘

pressure monitoring

✘ ✘ ✘

✔

solids addition venting/vacuum

horizontally split barrel

✔

✘

liquids addition

✔

110/132

✔

✔ ✔

✘ ✔

✔

✘

✔

2.5-3.5

✘

✔

1.0-2.0

capacity throughput range t/hr

✘

0.51.2

electric

✘

200

✔

✘ ✘

✔

oil

Hammermills

TPH200C

✔

✘

✘ ✘ ✘

screw diameter water/steam

✔ 135

Modular screw

Twin screw counter rotating

✔

PHG135B ✔

TPH135D

Single screw

Muyang Group

Extruder & Expander Guide

Extruders & Expanders

TPH260 200/250

✔

✘

✔

✘

✔

4.0-6.0

✘

✔

✘

260

✔

✘ ✘

✔

PHGM200 185

✔

✘ ✘ ✘

✔

✘

✔

✘

1.5-2.0

✘

200

✔

✘ ✘

✔

Mixers & Grinders

132

✔

✘

✔

✘

✔

1.8-2.2

✘

200

✔

✘ ✘

✔

PHY200

Elevator Buckets

250

✔

✘

✔

✘

✔

3.5-4.2

✘

260

✔

✘ ✘

✔

PHY260

Coolers & Dryers

heat transfer system

Barrel options

226 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 227

Drive speed

Automatic control

Application

✔

✔ ✔ ✔ ✔

energy output shear moisture animal feed human food

✔

●

✔

✘ ✘

✔

✔ ✔ ✔

Training of customers’ staff Pilot plant facility/product development After sales operational backup

Extruders & Expanders

Hammermills

For the treatment of piglet feed and raw mateirals such as corn, soy, soybean meal,etc.

Muyang Group

✔

✘

✔

✘ ✘

✔

●

✔

✘ ✘

✔

For high starch material treatment

✔

●

✔

✘ ✘

✔

Mixers & Grinders

For rice treatment

Complete production line or complete plant solution

✔

●

✔

✘ ✘

✔

special features /additional information

essential ancillary equipment avaliable

✔

residence time

✔

✔ ✔

✔

process temperature

✔

screw speed

✔

feed rate

pressure

✔

start/stop

●

✘

●

liquid feed addition

✔

variable speed cutter

✔

✘ ✘

two speed drive

✔

single speed drive

✔

variable speed drive

torque overload protection

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

Pellet Press

✔ 165

✘ ✔

✘

✔ 135

✘ ✔

✘

Modular screw screw diameter oil water/steam electric

✔ ✔ ✔ 90

liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

✔

segmented barrel

✔

✘

✔

pressure monitoring temperature monitoring

steam preconditioning

✔

venting/vacuum

horizontally split barrel

✔

solids addition

160

✔

✘

✔

250/315

✔

✘

✔

liquids addition ✔

6.0-12.0

✘

✔

✘

215

✔

✘ ✘

✔

MY215

capacity throughput range Kg/hr 1.0-2.5 3.0-6.0

Twin screw counter rotating

✔

✘ ✘

✔

✘ ✘

MY135C Single screw

MY165E

Twin screw co-rotating

Muyang Group

Extruder & Expander Guide

✔

MY265 400

✔

✘

✔

✘

✔

0.2-0.3 ✔

✘

✔

✘

✔

✘

✔

✘

✔

✘

✔

✘

✘ ✔

✔

✘

✔

✘

10.018.0

✔

✘

265

✔

✘ ✘

MY56×2

Hammermills

MY75×2

Extruders & Expanders

Mixers & Grinders

110

✔

✘

✔

0.8-2.0

✘

✔

✘

✔

✘

✔

✘

MY90×2

Elevator Buckets

160/200

✔

✘

✔

5.2-7.5

✘

✔

✘

120

✔

✘

✔

✘

MY120×2I

Coolers & Dryers

heat transfer system

Barrel options

228 | International Milling Directory 2011/12

315

✔

✘

✔

10.012.0

✘

✔

✘

150

✔

✘

✔

✘

MY150×2I

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 229

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔ ✔

shear moisture animal feed human food

✔

✘ ✘ ✘

✔

After sales operational backup

Extruders & Expanders

Hammermills

✔

Pilot plant facility/product development

Elevator Buckets

✔

✘ ✘ ✘

✔

✘ ✘ ✘

✔

✘ ✘ ✘

Mixers & Grinders

For aquafeed, food, petfood and raw material extrusion, especially the sticky formulations

✔

Muyang Group

✔

✘ ✘ ✘

Complete production line or complete plant solution

✔

✘ ✘

✔

For aquafeed, food, petfood and raw material extrusion

✔

✘ ✘

✔

Training of customers’ staff

special features /additional information

essential ancillary equipment avaliable

✔

energy output

✔

residence time

✔

pressure

✔

screw speed process temperature

✔

feed rate

✔

start/stop

✔

variable speed cutter

liquid feed addition

✔

torque overload protection ✔

✘ ✘

single speed drive two speed drive

✔

variable speed drive

✔

Pellet Press

Single screw ✔

✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel

✔

80120

✔ ✔

✔ ✔ ✔ ✔ 5

steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

✔

✘

horizontally split barrel

✔

✘ ✘

✔

✔ 3060

✔ 1030

water/steam

✘ ✘ ✘ ✘

✘ ✘

✔

oil

✔

✘ ✘ ✘ ✘

✔

G90

screw diameter

Twin screw counter rotating Modular screw

✔

G55

✘ ✘ ✘

Twin screw co-rotating

Group

G70

electric

Pavan

Extruder & Expander Guide

Extruders & Expanders

G115 30

✔

✘

✔

150200

✔

✘ ✘

115

✔

✘ ✘

✔

G130 45

✔

✘

✔

250350

✔

✘ ✘

130

✔

✘ ✘

✔

Hammermills

G160 75

✔

✘

✔

450550

✔

✘ ✘

160

✔

✘ ✘

✔

G180 90

✔

✘

✔

600800

✔

✘ ✘

180

✔

✘ ✘

✔

G200 160

✔

✘

✔

8001000

✔

✘ ✘

200

✔

✘ ✘

✔

F55 5.5

✘

✘ 4

✔

✘ ✘ ✘

✘ ✘ ✘ ✔

✔

✘

✘ ✔

✔

4580

✘ ✘ ✘

✔

F70

✔

2040

✘ ✘ ✘

✔

Mixers & Grinders

✘

✔

✘ ✘ ✘

✔

✘

✔

90140

✘ ✘ ✘

✔

F90

Elevator Buckets

✘

✔

✘ ✘ ✘

✔

✘

✔

100200

✘ ✘ ✘

100

✘ ✘ ✘

✔

F100

Coolers & Dryers

heat transfer system

Barrel options

230 | International Milling Directory 2011/12

F115 22

✘

✔

✘ ✘ ✘

✔

✘

✔

150200

✘ ✘ ✘

115

✘ ✘ ✘

✔

✘

✔

✘ ✘ ✘

✔

✘

✔

300400

✘ ✘ ✘

130

✘ ✘ ✘

✔

F130

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 231

Drive speed

Automatic control

Application

✔ = Yes / ✘ = No ● =Optional

✔

✘ ✘ ✘ ● ✘ ● ✘ ✘ ✘ ✘

✔ ✔ ✔ ✔ ✔

✘ ✘ ✘ ✘ ✘

screw speed process temperature liquid feed addition pressure residence time

✔

✘ ✘

✘ ✘ ✔

●

✘

✔

✘ ✘

✔

●

✘

✔

✘ ✘

✔

✘ ✘

●

✘

✔

✘ ✘

✔

✘ ✘

●

✘

✔

✘ ✘

✔

✘ ✘

●

✘

✔

✘ ✘

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘

✔

Extruders & Expanders

Hammermills

✔

After sales operational backup

Elevator Buckets

✔

PP - Pilot plant facility/product development

Pavan Group

✔

Training of customers’ staff

Mixers & Grinders

essential ancillary equipment Complete processing line, vacume system, die washingmachines, driers, toasters, changing rolls avaliable special features /additional PLC control, complete line supervision information

human food

animal feed

moisture

shear

energy output

✔

feed rate

✔

start/stop

✔

variable speed cutter

torque overload protection

✔

✘ ✘ ✘ ✘

✔

✘ ✘

✔

two speed drive

✔

single speed drive

✔

variable speed drive

Pellet Press

✘ ✘ ✘ 9001000 ✔ ✔

✘

500600 ✔ ✔

✘ ✔

capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring

✔

✘

✔

✘ 45

horizontally split barrel liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

✔

segmented barrel steam preconditioning

✔

✘ ✘ ✘

✔

✘ ✘ ✘

temperature monitoring

electric

water/steam

✔

175

✘ ✘ ✘

Twin screw counter rotating

Twin screw co-rotating

150

✘ ✘ ✘

✔

oil

✔

screw diameter

Single screw

F150 Modular screw

Group

F175

✘ ✘ ✘

Pavan

Extruder & Expander Guide

F200 110

✘

✔

✘ ✘ ✘

✔

✘

✔

13001400

✘ ✘ ✘

200

✘ ✘ ✘

✔

F230 140

✘

✔

✘ ✘ ✘

✔

✘

✔

16002100

✘ ✘ ✘

230

✘ ✘ ✘

✔

100

✔

✔ 55

✔

200400

✔

✘ ✘

✔

100200

✔

✘ ✘

✔

✘

✘ ✔

✔

✘ ✔

✘

TT50

Hammermills

TT58

Extruders & Expanders

TT70 180

✔

500800

325

✔

500

✔

✘

✘ ✔

✔

12004000

✘ ✘

✔

112

✔

✘

✔

✘

✔

6002000

✘ ✘

✘ ✔

✔

✘

✔

✘

TT92

✔

✘

✔

✘

Mixers & Grinders

TT112

Elevator Buckets

730

✔

✘

✔

24008000

✘ ✘

✔

133

✔

✘

✔

✘

TT133

Coolers & Dryers

heat transfer system

Barrel options

232 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 233

Drive speed

Automatic control

Application

✔

✘ ✘ ✘ ✘ ✘

✔ ✔ ✔ ✔ ✔ ✔

✘ ✘ ✘ ✘ ✘

start/stop feed rate screw speed process temperature liquid feed addition pressure residence time

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘

✔

✘ ✘ ✘ ✘ ✘

✔

✘ ✘

✔

✘ ✘

✘ ✘ ✔

●

✘

✔

✘

✔

●

✘

✔

✘ ✘

✔

✘ ✘

●

✘

✔

✘

✔

✘ ✘

●

✘

✔

✘

✔

✘ ✘

●

✘

✔

✘

✔

After sales operational backup

Extruders & Expanders

Hammermills

✔

Pilot plant facility/product development

Pavan

✔

Training of customers’ staff

special features /additional PLC control, complete line supervision information

✔

Mixers & Grinders

✔

✘ ✘

●

✘

✔

✘

essential ancillary equipment Complete processing line, vacume system, die washingmachines, driers, avaliable toasters, changing rolls

human food

animal feed

moisture

shear

energy output

✔

variable speed cutter ✔

✔

✘ ✘

✔

✘ ✘

two speed drive

✔

single speed drive

✔

variable speed drive

torque overload protection

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

Pellet Press

✘ ✘

✔ ✔ ✔ 75

liquid preconditioning through hardened screw through hardened liner drive power range (Kw)

segmented barrel

✔

temperature monitoring

✘

✔

steam preconditioning

✔

✘

✔

✘

235

✔

✘ ✘

✔

X-235

✔ 185400

110185

✔

✘

✔

2251000

✔

✘

✔

4000- 600013000 20000

✘

✔

✘

216

✔

✘ ✘

✔

X-185

✔

✘

✔

venting/vacuum pressure monitoring

horizontally split barrel

✔

capacity throughput range Kg/hr

✔

✘ 17006000

✘ 1001500

electric

✔

solids addition

✘

oil water/steam

liquids addition

165

✔ 115

Modular screw screw diameter

✔

X-115 Single screw

X-165

Twin screw co-rotating Twin screw counter rotating

Wenger

Extruder & Expander Guide

30150

✔

✘

✔

100900

✘

✔

75185

✔

✘

✔

10003000

✘

✔

✘

✘ ✔

✔

✘

✘ ✔

57 MAG ST

Hammermills

85 MAG ST

Extruders & Expanders

Mixers & Grinders

115 MAG ST

✘

✔

144

✔

✘

✔

✘

75400

✔

✘

✔

1851000

✔

✘

✔

1500- 30008000 15000

✘

✔

115

✔

✘

✔

✘

144 MAG ST

Elevator Buckets

150450

✔

✘

✔

1851000

✔

✘

✔

✘

✘ ✔

✔

250013000

✘

✔

Conical

✘ ✘

✔

✘

C2TX 16.2 ✔

✔

10005000

✘

✔

Conical

✘ ✘

✔

✘

C2TX 8.1

Coolers & Dryers

heat transfer system

Barrel options

234 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 235

Drive speed

Automatic control

Application

✔ ✔

✔ ✔ ✔

✔

✘

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✘

variablespeed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food

✘

✔

✘

✔

✘

✔

✘ ✘

✘ ✘ ✔

✔

✘ ✘

✔

✘ ✘

✔

✘

✔

✘ ✘

✔

Extruders & Expanders

Mixers & Grinders

✔

After sales operational backup

Hammermills

✔

Pilot plant facility/product development

Wenger

✔

Training of customers’ staff

✘

✔

✘ ✘

✔

Includes patented pre-conditioner, screw elements, barrel elements, barrel venting system, back pressure valve

Dryers, coolers, enrobers, mixers, automated control systems

✔

✘

✔

special features /additional information

essential ancillary equipment avaliable

✘

two speed drive torque overload protection ✔

✔

single speed drive

✔

variable speed drive

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

Pellet Press

✔ 100 ✔ ✔ ✔

Modular screw screw diameter oil water/steam electric

✘ ✔ • ✔ ✔ 22

steam preconditioning

liquid preconditioning

through hardened screw

through hardened liner

drive power range (Kw)

✔

segmented barrel

horizontally split barrel

✔

temperature monitoring

75/55

✔

•

✔

•

• ✔

venting/vacuum

pressure monitoring

•

✔

solids addition

0.3-0.5

✔

120

✔

✘ ✘

✔

SPHS120

liquids addition

capacity throughput range Kg/hr 0.2-0.4

✘ ✘

✔

SPHS100

Twin screw co-rotating

Single screw

Twin screw counter rotating

ZCME

Extruder & Expander Guide

Extruders & Expanders

SPHS132b 55

✔

•

✔

✘

✔

•

✔

0.5-1.0

✔

132

✔

✘ ✘

✔

SPHS168 160

✔

•

✔

✘

✔

•

✔

2-5

✔

168

✔

✘ ✘

✔

Hammermills

SPHS218 315

✔

•

✔

✘

✔

•

✔

6-10

✔

218

✔

✘ ✘

✔

SPHG2500b 75/90

✔

•

✔

✘

✔

•

90/110

✔

•

✔

✘

✔

•

Soybean 1.5-2.0

Soybean 0.8-1.2 ✔

✔

✘ ✔

155

✘

✔

✘ ✘

✔

SPHG3200b

135

✔

✘ ✘

✔

Mixers & Grinders

SPHG5000b 110/132

✔

•

✔

✘

✔

•

2.5-3.5

✔

✘

205

✔

✘ ✘

✔

•

✔

✘

✔

•

✔

4-6

✔

180

✔

✘ ✘

✔

SPZL180

Elevator Buckets

SPZL250

✔ 160/200/ 220

90/110/ 132

✔

•

✔

✘

✔

•

✔

8-20

✔

338

✔

✘ ✘

✔

•

✔

✘

✔

•

✔

3-12

✔

250

✔

✘ ✘

✔

Pellet Press

SPZL338

Coolers & Dryers

heat transfer system

Barrel options

236 | International Milling Directory 2011/12

Drive speed

Automatic control

Application

Coolers & Dryers

✔ = Yes / ✘ = No ● =Optional

International Milling Directory 2011/12 | 237 ✔

liquid feed addition

14000

12000 20% ✔ ✔

shear moisture animal feed human food

✔

✘

20%

20000

90%

>20s

✔

20%

15000

90%

>15s

✔ 3MPa

✘ ✘

✘

✔

0-10%

16000

90%

>20s

Hammermills

✔

After sales operational backup

Extruders & Expanders

✔

Pilot plant facility/product development

ZCME

✔

Elevator Buckets

✘

✔

0-10%

18000

90%

>20s

3.5MPa

✘ 3.5MPa

120170℃

600rmp

✔

120170℃

630rmp

✔

✘

✔

✘

Complete extrusion line

✘

✔

20%

32000

90%

>20s

3MPa

✔

120170℃

Frequency control

✔

✘

✔

✘

✔

0-10%

24000

90%

>20s

3.5MPa

✘

120170℃

500rmp

✔

✘

✔

✘

✔

17%-21%

34000

90%

>15s

4MPa

✔

140℃

528rmp

✔

✘

✔

✘

✔

17%-21%

38000

90%

>15s

4MPa

✔

140℃

398rmp

✔

✘

✔

✘

Pellet Press

Touch-screen control unit; Clearance-adjust discharge system

✘

✔

17%-21%

30000

90%

>15s

4MPa

✔

140℃

720rmp

✔

✘

✔

✘

Mixers & Grinders

PLC auto control unit; mobile blade, Includes patented pre-conditioner, screw elements, barrel elements, barrel venting system, back pressure valve

✔

20%

✔ 3MPa

120170℃

610rmp

✔

✘

✔

✘

Training of customers’ staff

special features /additional information

essential ancillary equipment avaliable

90%

energy output

>15s

residence time

3MPa

pressure

✔

70120℃

process temperature

120170℃

430rmp

550rmp

✔

screw speed

✔

feed rate

✔

start/stop

✔

✘

✔

✘

Frequency control

✔

variablespeed cutter

✘

two speed drive

torque overload protection

✘

✔

single speed drive

✔ ✘

✘

variable speed drive

Zhengchang Group (ZCME) PROFILE 238 | International Milling Directory 2011/12

International Milling Directory 2011/12 | 239

Pellet Press Coolers & Dryers

Elevator Buckets

Extruders & Expanders

Hammermills

Mixers & Grinders

Extruder Expander related listings Expanders Almex B V Amandus Kahl GmbH & Co KG Dinnissen BV Modern Agricultural Equipments Co Ltd Muyang Group Extruder dies Andritz Feed & Biofuel EEC-Eder Extrusion GmbH Maru Corp Muyang Group Zhengchang Group (ZCME) Extruders laboratory Brabender速 GmbH & Co KG Clextral Clextral Inc Coperion GmbH JS Conwell Ltd - Buhlermillbank Umang Pharmatech Pvt Ltd Extruders single-screw Almex B V Amandus Kahl GmbH & Co KG Andritz Feed & Biofuel Coperion GmbH Dinnissen BV Ever Extruder Maru Corp Muyang Group Wenger Manufacturing Inc Wenger Overseas Inc Zhengchang Group (ZCME)

Extruders twin-screw Baker Perkins Inc Baker Perkins Ltd Clextral Clextral Inc EEC-Eder Extrusion GmbH Ever Extruder Maru Corp Muyang Group Wenger Manufacturing Inc Wenger Overseas Inc Yanggong Machinery

Pellet Press Mixers & Grinders International Milling Directory 2011/12 | 241

Coolers & Dryers

Elevator Buckets

Extruders & Expanders

This section contains comparison charts for the major Hammermills manufacturers

Hammermills

Hammermills Guide

Optimill 500 Rotor diameter

90160

✔

Optimill 1201 200355

✔

✘

✔ ✔

✘

Serrated plate Single motor Twin motors

✔

Air intake

✔

0,7512

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

Screen hole diameter range

✘

✔

0,7512

✔

124

✘

✔

0,7512

✔

156

✔

216

✘

✔

0,7512

On request

✔

100

Temp control

✔

Double hammer installation

Number of hammers Single hammer installation

Number of screens

90160

✘

✔

Optimill 500

depends on application

160250

✔

Multimill650/450B

Temperature rise of ground material

Rows of hammers on circumference

Hammer dimensions

Optimill900 ✔

Hammermills

Mixers & Grinders

110250

✘

✔

132315

✘

✔

160355

✘

✔

Optimill 1200

✘

✔

225

✔

✘

✔

225

✔

104

✘

✔

225

✔

136

✘

✔

225

✔

160

175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 x6 x6 x6 x6 x6 x6 x6 x6 x6

75110

4575

Capacity throughput rage ton/hr

✔

Optimill700

Twin rotor co rotating

Single rotor

Andritz Feed & Biofuel

Hammermills Guide

Extruders & Expanders

Optimill 700

Elevator Buckets

Optimill 900

Coolers & Dryers

242 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 243

✔ = Yes / ✘ = No ● =Optional

✘ ✔

✘ ✔ ✔

Coarse grinding Fine grinding Livestock feed Aquafeed ✔

✘

✔

✘

Pet feed Human food

✔

After sales operational backup

Elevator Buckets

Extruders & Expanders

Hammermills

✘

Pilot plant facility / product development

Andritz Feed & Biofuel

✔

✘

✔

✘

✔

30003600

4575

Training of customers’ staff

✘

✔

✘

✔

30003600

4575

See 215GB

✘

✔

✘

✔

30003600

4575

Special features / additional information

Essential ancillary equipment available

✔

Counterclockwise turning

✔

30003600

30003600 ✔

4575

Clockwise turning

RPM

Drive power (Kw)

✘ ✘ ✘

✔

15001800

90160

Mixers & Grinders

✔

15001800

90160

✔

15001800

90160

✘ ✘ ✘

✔

15001800

90160

Pellet Press

Hammermills Guide

Hammermills

Single hammer installation Double hammer installation Temperature rise of ground material Number of screens

✔ -

Serrated plate Single motor Twin motors

✔

Air intake

0.4 - 8.0 mm

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

0.3 - 8.0 mm

Number of hammers

Hammer dimensions

Screen hole diameter range

Mixers & Grinders

55-110 kW

✔

DFZK-1

2~55-110 kW

✔

2.0 - 8.0 mm

✔

Depending on product and required granulation.

110-250 kW

✔

DFZC 1265

Rows of hammers on circumference

Capacity throughput rage ton/hr

22-75 kW

Main Motor size

✔

Single rotor

DFZC-655 Twin rotor co rotating

Bühler AG, Feed & Biomass

Extruders & Expanders

DFZK-2

Elevator Buckets

Pellet Press

✔

0.4 - 8.0

250-400 kw

✔

GranulexTM DFZP

Coolers & Dryers

244 | International Milling Directory 2011/12

Coolers & Dryers

International Milling Directory 2011/12 | 245

✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔

Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food

Extruders & Expanders

Hammermills

Mixers & Grinders

Emergency, Security and Preventative service packages available as well as spare and wear parts packages

✔

Pilot plant facility / product development After sales operational backup

Elevator Buckets

✔

Up to 25 % less energy consumption compared to horizontal hammer mills Near to zero moisture loss during grinding operation Up to 50 % reduction of noise emissions compared to horizontal hammer mills Easy and fast screen and hammer change Heavy particle and magnet separator

✔

2~55-110 kW

Custom made training at the Bühler training center and educational training in Feed Manufacturing Technology at the Swiss Institute of Feed Technology

Advantages of the hammer mill and the feeder: For fine and coarse grinding, easy screen and hammer change, good sanitation, high flexibility, feeder also for difficult products, heavy particle and magnet separator

Aspiration required

✔

55-110 kW

Training of customers’ staff

Special features / additional information

Essential ancillary equipment available

✔

✔ ✔

110-250 kW

22-75 kW

RPM

Drive power (Kw)

Bühler AG, Feed & Biomass

✔ = Yes / ✘ = No ● =Optional

Pellet Press

Heavy particle and magnet separator

Hygienic design

Fast & easy screen & hammer changes, single person

excellent accessibility to grinding chamber

Sliding doors,

400 kW motor power

Coarse & fine grinding

✔

1500

250 - 400 kW

1 2,5mm7mm

Number of hammers Single hammer installation Double hammer installation Temperature rise of ground material Number of screens

✔ ✔

Single motor Twin motors

Serrated plate

✔

Air intake

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

Screen hole diameter range

Hammer dimensions

Rows of hammers on circumference

Main Motor size -

7.5 1.36

Twin rotor co rotating

✔

Hammermill 2

Capacity throughput rage ton/hr

✔

Hammermill 1 Single rotor

Buschhoff Th GmbH & Co

Hammermills Guide

Extruders & Expanders

Hammermill 3 ✔

✔

2,5mm7mm

2.73

✔

3.36

18.5

✔

Hammermill 4 ✔

✔

2,5mm7mm

Hammermills

✔

2,5mm7mm

✔

2,5mm7mm

6.73

✔

8.18

✔

Hammermill 7 ✔

✔

2,5mm7mm

Mixers & Grinders

Hammermill 5

Elevator Buckets

Hammermill 6

Coolers & Dryers

246 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 247

✔ = Yes / ✘ = No ● =Optional

✔

✔ ✔ ✔ -

Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food

Essential ancillary equipment available

Elevator Buckets

Extruders & Expanders

Buschhoff Th GmbH & Co

After sales operational backup

Training of customers’ staff Pilot plant facility / product development

Special features / additional information

Clockwise turning Counterclockwise turning

✔

RPM

Drive power (Kw)

Hammermills

✔

Mixers & Grinders

✔

Pellet Press

Main Motor size Hammer dimensions

2 0,550

4 0,550 5,356

Number of screens Screen hole diameter range screen surface (m2)

✘

✘ Twin motors

✔

Air intake Single motor

✔

Serrated plate

✔

GTC Guide (diversion plate)

Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

4.582

Double hammer installation

Temperature rise of ground material

HM 54 x 40 6 or 12

355

✘

✔

Hammermills

6 or 12

315

✘

✔

HM 54 x 32

✘

✔

3.818

0,550

✔

✘

✔

3.055

0,550

✔

250

✘

✔

HM 54 x 24

✘

✔

2.291

0,550

✔

6 or 12

Dependend on application

6 or 12

✔

6 or 12

✔

Single hammer installation

Number of hammers

Rows of hammers on circumference

✘

✘ 450

Twin rotor co rotating 450

✔

HM 54 x 56 ✔

HM 54 x 48

Single rotor

Capacity throughput rage ton/hr

CPM

Hammermills Guide

Extruders & Expanders

HM 54 x 16

✘

✔

1.522

0,550

✔

6 or 12

200

✘

✔

Mixers & Grinders

Int. Magnum 54 x 40

✘

✔

4 or 8

250

✘

✔

4 or 8

200

✘

✔

✘

✔

2.864

0,550

✔

✘

✔

1.909

0,550

✔

✘

✔

1.432

0,550

✔

4 or 8

160

✘

✔

Int. Magnum 54 x 15 Dependend on application

3.818

0,5 -50

✔

4 or 8

315

✘

✔

Int. Magnum 54 x 30

Elevator Buckets

Int. Magnum 54 x 20

Coolers & Dryers

248 | International Milling Directory 2011/12

Pellet Press

✔ = Yes / ✘ = No ● =Optional

Coolers & Dryers

International Milling Directory 2011/12 | 249

450

✔ ✔ ✔ ✔

✘

Fine grinding Livestock feed Aquafeed Pet feed Human food

Elevator Buckets

✔

355

315

250

200

315

250

200

Hammermills

Mixers & Grinders

✔

✘

✔

1500

✔

✘

✔

1500

✔

✘

✔

1500

✔

✘

✔

1500

✔

✘

✔

1500

Hardend tip

✘

✔

1500

Hardend tip

✘

✔

1500

Extruders & Expanders

CPM

✘

✔

Essential ancillary equipment available Special features / additional information Training of customers’ staff Pilot plant facility / product development After sales operational backup

✔

Biomass Coarse grinding

✔

1500

Clockwise turning

RPM Counterclockwise turning

450 1500

Drive power (Kw) 160

✘

✔

1500

Pellet Press

Hammer dimensions

✘

Twin motors

✔

Air intake Single motor

✔

GTC Guide (diversion plate)

2.064

Serrated plate

2.476

Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

screen surface (m2)

0,5 -50

Screen hole diameter range

✔

Number of screens

4 or 8

Temperature rise of ground material

✔

Single hammer installation

4 or 8

Double hammer installation

Number of hammers

Rows of hammers on circumference

✘

✘ 200

Main Motor size 160

✔

Int. Standard 28 x 48 Single rotor

Int. Standard 28 x 40

Twin rotor co rotating

Capacity throughput rage ton/hr

CPM

Hammermills Guide

Extruders & Expanders

Int. Standard 28 x 30

4 or 8

✘

✔

Int. Standard 28 x 20

✘

✔

1.548

0,5 -50

✔

✘

✔

1.038

0,5 -50

✔

Dependend on application

4 or 8

132

✘

✔

Hammermills

Int. Standard 28 x 15

✘

✔

0.779

0,5 -50

✔

4 or 8

✘

✔

Int. Standard 28 x 11,5

✘

✔

0.597

0,5 -50

✔

4 or 8

✘

✔

Mixers & Grinders

Wet Wood Grinder 20x 28

✘

✔

1.039

1050

✔

✘

✔

315

✘

✔

Wet Wood Grinder 48x54

Pellet Press

✘

✔

2.864

1050

✔

✘

✔

4.582

1050

✔

Dependend on application

4 or 8

160

✘

✔

Wet Wood Grinder 30x54

Elevator Buckets

✘

✔

5.346

1050

✔

6 or 12

400

✘

✔

Wet Wood Grinder 56x54

Coolers & Dryers

250 | International Milling Directory 2011/12

✔ = Yes / ✘ = No ● =Optional

Coolers & Dryers

International Milling Directory 2011/12 | 251

✔

✘

✔ ✔ ✔ ✔ ✔

✘

Fine grinding Livestock feed Aquafeed Pet feed Human food -

Elevator Buckets

Extruders & Expanders

✔

Pilot plant facility / product development

After sales operational backup

✘

✔

3000

✘

✔

3000

Hammermills

Hardend tip

✘

✔

132 3000

Training of customers’ staff

Essential ancillary equipment available Special features / additional information

✔

Biomass Coarse grinding

✔

CPM

160 3000

Clockwise turning

RPM

Counterclockwise turning

200 3000

Drive power (Kw) 55

✘

✔

3000

160

Mixers & Grinders

✘ ✘ ✘ ✘ ✘

✘ ✘ ✘ ✘ ✘ -

✔

1500

✔

1500

315

✘ ✘ ✘ ✘ ✘

✔

1500

400

Pellet Press

✘ ✘ ✘ ✘ ✘

✔

1500

Hammer dimensions

2 0,550

2 0,550 3.716

Temperature rise of ground material Number of screens

Screen hole diameter range screen surface (m2)

✔

✘

✔ ✔

✘

Air intake Serrated plate Single motor Twin motors

✔

GTC Guide (diversion plate)

Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

3.097

✔

Single hammer installation ✔

Double hammer installation

Number of hammers

Rows of hammers on circumference

250

315

Main Motor size -

✔

✘

✔

✘

Single rotor

HM 44 x 40

Twin rotor co rotating

HM 44 x 48

Capacity throughput rage ton/hr

CPM

Hammermills Guide

Extruders & Expanders

✔

HM 44 x 32

✘

✔

2.477

0,550

✔

200

✘

✔

HM 44 x 24

✘

✔

1.471

0,550

✔

160

✘

Hammermills

✔

HM 44 x 16

✔

HM 44 x 12 6 or 12

✘

250

✘

✔

Magnum 44 x 40

✘

✔

1.239

0,550

✔

✘

✔

0.735

0,550

✔

✘

✔

3.096

0,550

✔

Dependend on application

110

✘

✔

Magnum 44 x 30

✘

✔

2.322

0,550

✔

200

✘

Mixers & Grinders

✘

✔

1.548

0,550

✔

4 or 8

160

✘

✔

Magnum 44 x 20

Elevator Buckets

✔

Magnum 44 x 15

✘

✔

1.161

0,550

✔

110

✘

Pellet Press

✘

✔

0.89

0,550

✔

✘

✔

Magnum 44 x 11,5

Coolers & Dryers

252 | International Milling Directory 2011/12

✔ = Yes / ✘ = No ● =Optional

Coolers & Dryers

International Milling Directory 2011/12 | 253

✔

✘

✔ ✔ ✔ ✔ ✔ ✔

✘

Biomass Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food

Elevator Buckets

Extruders & Expanders

Hammermills

✔

Hardend tip

✘

✔

After sales operational backup

✘

✔

90 1500

✔

✘

✔

110 1500

Pilot plant facility / product development

✘

✔

200 1500

✔

200 1500

Training of customers’ staff

CPM

✔

Essential ancillary equipment available Special features / additional information

✔

Clockwise turning Counterclockwise turning

✔

250 1500

315 1500

Drive power (Kw) RPM 250

✘

✔

1500

200

160

✘

✔

1500

Mixers & Grinders

✘

✔

1500

110

✘

✔

1500

Pellet Press

✘

✔

1500

Hammermills Guide

Hammermills

Hammer dimensions

Capacity throughput rage ton/hr

✔ ✔ ✔ ✔

✘

✔ ✔ ✔ ✔

✘ Twin motors

Screen hole diameter range

Number of screens

2 0,5 -50

4 0,5 -50

Temperature rise of ground material

4.582

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate) Air intake Serrated plate Single motor

✔

Double hammer installation

Number of hammers

HM 54 x 40 6 or 12

355

✘

✔

6 or 12

315

✘

✔

HM 54 x 32

Mixers & Grinders

✘

✔

3.818

0,5 -50

✔

✘

✔

3.055

0,5 -50

✔

250

✘

✔

✘

✔

2.291

0,5 -50

✔

6 or 12 Dependend on application

6 or 12

Single hammer installation

6 or 12

✘

✘ 450

Main Motor size 450

✔

HM 54 x 56 Single rotor

HM 54 x 48

Twin rotor co rotating

Rows of hammers on circumference

CPM

Extruders & Expanders

HM 54 x 24

Elevator Buckets

✘

✔

1.522

0,5 -50

✔

6 or 12

200

✘

✔

HM 54 x 16

Coolers & Dryers

254 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 255

✔

After sales operational backup

Extruders & Expanders

Hammermills

Pilot plant facility / product development

CPM

✘

✔

1500

315

Hardend tip

Training of customers’ staff

✘

✔

1500

355

✔

Aquafeed

✘

✔

Livestock feed

✔

Fine grinding

✔

✘

✔

Coarse grinding

Pet feed

✔

Counterclockwise turning

✔

1500

450

Human food

✔

1500

RPM Clockwise turning

450

Drive power (Kw)

Essential ancillary equipment available Special features / additional information

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

✘

✔

1500

200

Mixers & Grinders

✘

✔

1500

250

Pellet Press

CPM

CPM YOUR PARTNER IN PRODUCTIVITY

PROFILE

oday CPM stands for a group of companies including Roskamp, Champion, Beta Raven and Century Extrusion with a wide range of machinery for crushing, grinding, densifying, cooling, drying, sifting, computerize process controls, ingredient scaling systems and extrusion equipment. CPM / Roskamp / Champion have a worldwide reputation as a pelleting specialist, a leader in densifying technology by means of pelleting.

CPM is well known not only in the animal feed industry but also in the chemical-, recycling and biomass business, where CPM pellet mills and other equipment are used all over the world. The combination of these companies isnâ&#x20AC;&#x2122;t mere a supplier of machines, but a supplier of know how, technology and experience, who, in cooperation with the customer, can save very often considerable costs for the user e.g. saving in energy, wearing parts, less rejected product and less return during the production.

CPM YOUR PARTNER CPM / Europe Distelweg 89, 1031 HD Amsterdam The Netherlands Tel: +31 (0)20 4946111 Fax: +31 (0)20 6364294 E-Mail: info@cpmeurope.nl Web: www.cpmeurope.nl

256 | International Milling Directory 2011/12

Hammer Mill

Since 1883

• Heavy duty • High tipspeed • Large screen area • High capacity • Lang life hammers • Easy acces

H2X/2100155

• Cost effective

CONTACT CPM/Europe BV Distelweg 89, 1031 HD Amsterdam, The Netherlands, Phone +31 20 494 61 11, Fax +31 20 636 42 94, info@cpmeurope.nl

International Milling Directory 2011/12 | 257

■ HIGH PERFORMANCES ■ LOW COST MAINTENANCE ■ MAXIMUM SAFETY ■ LONG LIFETIME ■ WWW.CPMEUROPE.NL

Hammermills Guide

Elevator Buckets

Hammermills

2.5 to 9+

10, 20, 30 hp

✔

✘

Serrated plate Single motor Twin motors

✘

9mm/5mm

Air intake

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (mm)

Screen hole diameter range 3/32" thru 1/2"

Number of screens

1 to 20 F

Double hammer installation Temperature rise of ground material

15 or 20

3 or 4

Single hammer installation

Number of hammers

Rows of hammers on circumference

Hammer dimensions 3/16" X 6 3/16"

Capacity throughput rage tonnes/ hour

Main motor size

Twin rotor co rotating

Single rotor

Easy Automation Inc

Extruders & Expanders

EZ Grind 2100

Coolers & Dryers

258 | International Milling Directory 2011/12

Mixers & Grinders

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 259

✔ ✔ ✔ ✔ -

Fine grinding Livestock feed Aquafeed Pet feed Human food

After sales operational backup

Elevator Buckets

Extruders & Expanders

Hammermills

Training of customers’ staff Pilot plant facility / product development

✔

Coarse grinding

Essential ancillary equipment available Special features / additional information

✔

Counterclockwise turning

3450

7.4 - 22.4

✔

RPM

Drive power (Kw)

Clockwise turning

Easy Automation Inc

✔ = Yes / ✘ = No ● =Optional

Mixers & Grinders

Pellet Press

Hammermills Guide

Hammermills

✘ ✘ 72

✘ ✘ ✘ 2

✘

✘ ✘ 54

✘ ✘ ✘ 2

✘

Hammer dimensions Number of hammers Double hammer installation Temperature rise of ground material Number of screens

✘ ✘ ✘ ✘ ✔

✘

✘ ✘ ✘ ✘ ✔

✘

Air intake Single motor Twin motors

Serrated plate

GTC Guide (diversion plate)

✘

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

Screen hole diameter range

Single hammer installation

Rows of hammers on circumference

8 to/h

5to/h

Capacity throughput rage ton/hr

Rotor diameter

✔

✘ ✘

✔

✘ ✘

SDHM5

Single rotor

SDHM8

Twin rotor co rotating

Model

Müench-Edelstahl GmbH

Extruders & Expanders

SDHM10

✘

✔

✘ ✘ ✘

✘

✘ ✘ ✘

✘ ✘

✘

✔

✘ ✘ ✘

✘

✘ ✘ ✘

112

✘ ✘

15 to/h

10 to/h

✔

✘ ✘

✔

SDHM15

✘ ✘

✔

SDHM20

✘

✔

✘ ✘ ✘

✘

✘ ✘ ✘

✘ ✘

20 to/h

✘ ✘

Mixers & Grinders

✘

✔

✘ ✘ ✘

✘

✘ ✘ ✘

112

✘ ✘

30 to/h

✘ ✘

✔

SDHM30

Elevator Buckets

✘

✔

✘ ✘ ✘

✘

✘ ✘ ✘

✘ ✘

12 to/h

✘ ✘

✔

SDHM12

Coolers & Dryers

260 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 261

✘

✘ ✔ ✔ ✔ ✔

Fine grinding Livestock feed Aquafeed Pet feed Human food

✔

After sales operational backup

Elevator Buckets

Extruders & Expanders

Hammermills

✘

✔

✘

Pilot plant facility / product development

✔

✘

✔

2970

110

✔

2970

Training of customers’ staff

Essential ancillary equipment available Special features / additional information

✔

Coarse grinding

✔

Counterclockwise turning

✔

2970

✔

2950

Clockwise turning

RPM

Drive power (Kw)

Müench-Edelstahl GmbH

✔ = Yes / ✘ = No ● =Optional

✔

✘

✔

1485

160

✔

✘

✔

2970

Mixers & Grinders

✔

✘

✔

1485

200

Pellet Press

✔

✘

✔ ✔

✘

Serrated plate Single motor Twin motors

✔

✘

✔

✘ ✘

✔

✘

✔

✘

Hammermills

0.512mm

✘

✔

12-20

1120

✘

✔

SFSP112×40E

Air intake

0.512mm

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate)

Screen hole diameter range

✘

Double hammer installation -

✔

✔ -

Single hammer installation

Temperature rise of ground material Number of screens

Hammer dimensions Rows of hammers on circumference Number of hammers

4.0-6.0

560

560 3.0-4.0

Rotor diameter Capacity throughput rage ton/hr

✔

✘

✔

✘

SFSP56×36C

Single rotor

SFSP56×40C

Twin rotor co rotating

Model

Muyang Group

Hammermills Guide

Extruders & Expanders

✔

SFSP112×60E

✘

✔

✘ ✘

✔

0.5-12mm

✘

✔

22-30

1120

✘

✔

SFSP112×80E

✘

✔

✘ ✘

✔

0.5-12mm

✘

✔

36-45

1120

✘

Mixers & Grinders

✘

✔

✘ ✘

✔

0.5-12mm

✘

✔

124

46-65

1120

✘

✔

SFSP112×110E

Elevator Buckets

✘

✔

✘ ✘

✔

0.512mm

✘

✔

12-20

1320

✘

✔

SFSP132×36C/A

Coolers & Dryers

262 | International Milling Directory 2011/12

✘

✔

✘ ✘

✔

0.512mm

✘

✔

22-30

1320

✘

✔

SFSP132×50C/A

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 263

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food ✔

✔

1800

✔

1800

250 / 315 / 350

Elevator Buckets

Extruders & Expanders

Hammermills

Mixers & Grinders

✔

After sales operational backup

Muyang Group

✔

Pilot plant facility / product development

✔

1480

✔

1480

75 / 90 / 110 / 132 110 / 160

Training of customers’ staff

Complete grinding line with aspiration system

✔

1800

200 / 220 / 250

Secondary grinding,high efficiency;air-assistant to destroy material circulating layer; onestep screen hold-down device and fully-open sliding door, ease of labor and maintenance.

✔

1800

75 / 90 / 110 / 132 110 / 160

Special features / additional information

Essential ancillary equipment available

✔

✔ ✔

✔

2950

2930 / 2940

RPM Clockwise turning Counterclockwise turning

30 / 37 / 45

22 / 30

Drive power (Kw)

Pellet Press

1320 36-45

Rotor diameter Capacity throughput rage ton/hr

✔

✘

✔

✘

Single motor Twin motors

✘

✔

✘ ✘

✔

✘ ✘

✔

✘

✔

✘ ✘

✔

0.512mm

0.512mm -

✘

✔

40/60

17-25

1320

✘

✔

SFSP132×45F

✘

✔

148

65-80

1320

✘

✘ ✘ Serrated plate

Hammermills

SFSP132×125C

Air intake

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate)

Screen hole diameter range 0.5-12mm 0.5-12mm

✘

Double hammer installation -

✔

✔ -

124

Single hammer installation

Temperature rise of ground material Number of screens

Hammer dimensions Rows of hammers on circumference Number of hammers

46-65

1320

✔

✘

✔

✘

SFSP132×75C/A

Single rotor

SFSP132×102C/A

Twin rotor co rotating

Model

Muyang Group

Hammermills Guide

Extruders & Expanders

✔

SFSP132×65F

✘

✔

✘ ✘

✔

0.512mm

✘

✔

64/96

25-36

1320

✘

Mixers & Grinders

✘

✔

✘ ✘

✔

0.512mm

✘

✔

3.5-6

660

✘

✔

SWFP66×60C

Elevator Buckets

✘

✔

✘ ✘

✔

0.512mm

✘

✔

5.5-9

660

✘

✔

SWFP66×80C

Coolers & Dryers

264 | International Milling Directory 2011/12

✘

✔

✘ ✘

✔

0.512mm

✘

✔

128

12-15

660

✘

✔

SWFP66×100C

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 265

✔ = Yes / ✘ = No ● =Optional

✔

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔

Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food

✔

1480

✔

1480

132 / 160

✔

2970

55 / 75

Complete grinding line with aspiration system

✔

1480

90 / 110

✔

2970

90 / 110

✔

2970

132 / 160 / 200

✔

After sales operational backup

Elevator Buckets

Extruders & Expanders

Hammermills

✔

Pilot plant facility / product development

Muyang Group

✔

Training of customers’ staff

Mixers & Grinders

Special features / additional Secondary grinding,high efficiency;air-assistant to destroy material circulating layer; oneinformation step screen hold-down device and fully-open sliding door, ease of labor and maintenance.

Essential ancillary equipment available

✔ ✔

1480

✔

250 / 315 355 / 400 / 355 / 450

1480

200 / 220 / 250

RPM Clockwise turning Counterclockwise turning

Drive power (Kw)

Pellet Press

Muyang Group

Muyang Group: Profile

PROFILE

The safest and most dependable path

ith her headquarters in the historic city of Yangzhou, Jiangsu Muyang Group Co., Ltd. has since her founding in 1967 grown into a well-known group corporation, whose activities cover research & development, project design, feed machinery manufacturing, installation and engineering, storage engineering, grain machinery and engineering, biomass engineering, environmental protection system, conveying equipment, automatic control system as well as steel structure. Muyang currently has over 1600 employees, including 800 technicians and engineers who specialize in machine building, heat treatment, feed processing, civil engineering, automatic control, computer science, animal nutrition, dust control, grain engineering, chemical engineering, oil engineering and marketing. In addition, the company engages a considerable number of professors and specialists from various universi-

ties and research institutes to help with R&D functions. National Technical Committee of Feed Machinery Standardization Administration of China settled in Muyang on June, 15th, 2008.

A history of over 800 models Through years of unrelenting efforts, Muyang has developed over 100 series (more than 800 models) of high quality feed and grain processing machines. It is capable of undertaking all types of turn-key feed engineering projects ranging

from ordinary animal feed production facilities to upper-class extruded aquafeed production lines. Among Muyang products 18 were listed as the National New and High Technology Products. The company's over 400 patented technologies help to ensure its leading position in China and have earned various national and provincial awards for remarkable technological achievements.

Technological innovation In the past few years Muyang quickened its pace in technological innovation and procured a considerable number of advanced manufacturing equipment including two heavy duty laser cutters (Swiss products), Americamade steel silo manufacturing line, digital bending machines, CNC pellet die gundrilling machines, digital lathes, electrolight tracing cutting machines and so on. Furthermore, the company owns the best painting and surface treatment facilities in the feed industry in China. With ISO9001-2000 obtained in 2003, Muyang has drawn up

266 | International Milling Directory 2011/12

clear guidelines from material procurement through to finished product inspection and shipping to customers thus ensuring high quality for each and all its products and engineering projects.

Quality, workmanship & highly controlled engineering Meticulous and considerate design, excellent workmanship and highly controlled engineering process plus comprehensive service efforts have won for Muyang valuable awards in the form of market recognition and

customer goodwill. Satisfied clients include domestic top 10 feed manufacturers such as Hope Group, Liuhe Group, Zhenghong Group, Tongwei Group and overseas feed manufactures such as Cargill Group of US, CP Group of Thailand, Bayer Group of Germany, Gold Coin Group of Switzerland, BMBM Group of France, ABN Group of UK, CJ Group of Korea, Rainbow Group of Korea, Suntory Group of Japan. Muyang products, solutions and engineering projects have won

wide recognition in various parts of the world. This is evidenced by its exporting complete feed production lines or turn-key projects to over 70 countries including New Zealand, Malaysia, Indonesia, Japan, Korea, Singapore, the Philippines, Egypt, Iran, Vietnam, Syria, Belgium, Brazil, Turkey, Russia and so on. In the 21 century Muyang Group with its well-defined corporate spirit focusing on innovation, responsibility, operation, and high efficiency will continue its efforts to achieve its goal of growing into a global leading machine building and engineering corporation. â&#x2013;

International Milling Directory 2011/12 | 267

Hammermills Guide

Hammermills

0.5

10 HP

✔

✘

✘ ✔

✘

✘ ✔

✘

Serrated plate Single motor Twin motors

✔

Inlet

< 7mm

Inlet

✘

Air intake

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate)

Screen hole diameter range

One

One 3mm to 10mm

✘

✔

✘

Inlet

✔

7mm

✘

3mm to 10mm

50° C

✘

✔

✘

✔

✘

Inlet

✔

7mm

✘

3mm to 10mm

One

55° C

✘

✔

8 48

120 HP

✔ 45° C

✔

✘

Single hammer installation Temperature rise of ground material Number of screens

Mixers & Grinders

142x60x6

60 HP

✘

✔

HS-80 142x60x6

150x60x6

1.5

30 HP

Double hammer installation

Hammer dimensions 150x40x6 4 Rows of hammers on circumference 14 Number of hammers

Capacity throughput rage ton/hr

Rotor diameter

✔

✘

✔

✘

Single rotor

HS-20

Twin rotor co rotating

Model

Spectoms Engineering Pvt Ltd

Extruders & Expanders

HS-40

Elevator Buckets

HS-100

Coolers & Dryers

268 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 269

✔ ✔

✘ ✔ ✔ ✔ ✔

✔ ✔

✘ ✔ ✔ ✔ ✔

Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food

✔

✔ ✔ ✔

Training of customers’ staff Pilot plant facility / product development After sales operational backup

Elevator Buckets

✔

Special features / additional information

Hammermills

✔

Essential ancillary equipment available

3000

RPM Clockwise turning Counterclockwise turning

7.5

Drive power (Kw)

Extruders & Expanders

Spectoms Engineering Pvt Ltd

✔ = Yes / ✘ = No ● =Optional

✔

✘

✔

3000

Mixers & Grinders

✔

✘

✔

3000

Pellet Press

Hammermills Guide

✔ 620 16

Rotor diameter Capacity throughput rage ton/hr

Number of screens

GTC-III-2X18.5 96

1.77.5

620

✔

✘

Hammermills

GTC-III-2X22 96

2.18.5

620

✔

✘

GTC-III-2X30 3.512.5

620

✔

✘

GTC-III-2X37

112

180×50×5 mm

2.810.2

620

✔

✘

Mixers & Grinders

144

4.315.5

620

✔

✘

GTC-III-2X45 160

5.319

620

✔

✘

192

7.122

620

✔

✘

✔

Twin motors

✔

✘

✔

✘

Air intake Single motor

✔

Serrated plate

✔ ✔

✔

✔ ✔

✔

✘

✔

✘

✔

✘

✔

✘

✔

✘

✔

✘

✔

✘

✔

Ǿ0.25, 0.3, 0.35, 0.4, 0.5 ~ Ǿ0.6, 0.8, 1.0, 1.2 ~ Ǿ1.5, 2.0, 2.5, 3.0 mm

aqua feed within 7°C at screen hole diameter ø 0.8 ~ Ǿ1.5 mm

livestock and poultry feed within 5°C at screen hole diameter ≥ Ǿ1.5 mm

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

Screen hole diameter range

Double hammer installation Temperature rise of ground material

Single hammer installation

Number of hammers

Rows of hammers on circumference 4

620 1.46.5

✘

Single rotor Twin rotor co rotating

Hammer dimensions

✘

GTC-III-2X11 ✔

GTC-III-2X15

WYES MACHINERY (Shanghai) Co Ltd

Extruders & Expanders

GTC-III-2X55

Elevator Buckets

GTC-III-2X75

Coolers & Dryers

270 | International Milling Directory 2011/12

✔

✘

✔

192

8.826

620

✔

✘

GTC-III-2X90

Pellet Press

✔ = Yes / ✘ = No ● =Optional

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔

2930

✔

2940

✔

2950

✔

2965

✘ ✔

After sales operational backup

Extruders & Expanders

Hammermills

✔

Patented GTC Technology

Training of customers’ staff

Elevator Buckets

74 2950

110

✔

2965

150

✔

2970

180

✔

2970

Mixers & Grinders

Complete GTC milling line, feeder, magnet separator, cyclone, airlock, pulse-bag filter, fan

30 2930

22 2930

Pilot plant facility / product development

Drive power (Kw) RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment available Special features / additional information

WYES Machinery (Shanghai) Co Ltd

Coolers & Dryers

International Milling Directory 2011/12 | 271

Pellet Press

✔

✔ ✔ ✔

✘

✔ ✔ ✔

✘

Air intake Serrated plate Single motor Twin motors

9 ✔

0.94m2

0.8-6.0

0.8-6.0 1.9m2

≤25℃

GTC Guide (diversion plate)

Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)

Screen hole diameter range

Number of screens

Temperature rise of ground material

✔

✘

✔

✘

Double hammer installation

•

✘

✔

8.5

1.59m2

1.5-8.0

≤20℃

✘

•

6*50*200

•

6*65*253

14—25

•

✘

✔

SFSP112*38E

6*65*253

Hammer dimensions Rows of hammers on circumference Number of hammers Single hammer installation

7—13

•

Rotor diameter 16-30

✔

✘

✔

✘

Single rotor

SFSP138*38E Twin rotor co rotating

Capacity throughput rage ton/hr

ZCME

Hammermills Guide

Extruders & Expanders

SFSP72*38E

Elevator Buckets

✔

✘

✔

0.82m2

1.5-8.0

≤20℃

✘

✔

•

6*50*140

7—12

•

✘ 3—5

•

✘

✔

SFSP56*36

✘

✔

✘

✔

0.5m2

1.5-8.0

≤20℃

✘

✔

•

6*60*180

Hammermills

SFSP60*38E

Coolers & Dryers

272 | International Milling Directory 2011/12

Mixers & Grinders

Pellet Press

✔ = Yes / ✘ = No ● =Optional

Coolers & Dryers

International Milling Directory 2011/12 | 273

•

✔

2920

✔ ✔

Pilot plant facility / product development

After sales operational backup

Elevator Buckets

Extruders & Expanders

Zhengchang (ZCME)

✔

Training of customers’ staff

Hammermills

Professional customer traning and emergency Multi-cavity grind chamer, patented cutting service, technology, high efficiency, professional Special features / additional hard customer traning and emergency service, information hard copper cast wearable hammer, working copper cast wearable life≥100 ton/pc hammer, working life≥100 ton/pc

90/110 45/55 90/110 45/55 Drive power (Kw) /132/160kw 1490 2970 1490 2970 RPM ✔ ✔ ✔ ✔ Clockwise turning ✔ ✔ ✔ ✔ Counterclockwise turning ✔ ✔ ✔ ✔ Coarse grinding ✔ ✔ ✔ ✔ Fine grinding ✔ ✔ ✔ ✔ Livestock feed ✔ ✔ ✔ ✔ Aquafeed ✔ ✔ ✔ ✔ Pet feed • • • • Human food Essential ancillary equipment feeder with stone remover,load controller, temperature presssure display,alarm available

Mixers & Grinders

Pellet Press

Zhengchang Group (ZCME) PROFILE 274 | International Milling Directory 2011/12

International Milling Directory 2011/12 | 275

Pellet Press Mixers & Grinders Hammermills Extruders & Expanders Elevator Buckets Coolers & Dryers

Hammermills related listings

Hammermills ACEMO Andritz Feed & Biofuel Bliss Industries LLC Buschhoff Th GmbH & Co Christy Turner Ltd CPM Europe B V Dinnissen BV Easy Automation Inc Electra Heitling Fahrzeug- und Maschinenbautechnik GmbH & Co KG Hosokawa Micron Powder Systems Mill Technology Company Inc Muyang Group Netzsch-Condux Mahltechnik GmbH Ottevanger Milling Engineers B V SKIOLD A/S Spectoms Engineering Pvt Ltd Stedman Technex TSC BV Ugur Makina Van Aarsen International B V WYES Machinery (Shanghai) Co Ltd Wynveen International B V Zhanjiang hengrun Machinery Co Ltd Zhengchang Group (ZCME)

Hammers Christy Turner Ltd Damar International Limited Muyang Group WYES Machinery (Shanghai) Co Ltd

Pellet Press International Milling Directory 2011/12 | 277

Coolers & Dryers

Elevator Buckets

Extruders & Expanders

Hammermills

This section contains comparison charts for the major Mixer & Grinder manufacturers

Mixers & Grinders

Mixers & Grinders Guide

✘ ✘ ✔

✘ 2 0.4-1

✘ ✘ ✔

✘ 1 0.4-1 500 45-60

Twin rotort

Adjustable double-circle paddle Ribbon

Effective volume (m3) Filling rate

Capacity (kg/batch)

Mixing time (s/batch)

•

✔

4800

≤5

60-90

2000

0.4-1

✘

✔

✘ ✘

✔

✘

✔

SJHS4A

✔

✘

✔

✘

Two motor

✔

✘

✔

✘ ✘

✔

✘

✔

SJHS6A

✘

✔

•

✔

6900

≤5

60-90

3000

0.4-1

Customizable as required

One motor

Adding rate

Air atomizer nozzle

•

✔

✔ •

2480

≤5

60-90

1385

Multiple liquid application

Weight (kg) Return-air duct for balancing pressure

CV% ≤5

✔

1000

✘

Single rotort

Adjustable one-circle paddle

✔

SJHS1B Batch mixing

SJHS2A

Continuous mixing

Muyang Group

Mixers & Grinders Guide

Extruders & Expanders

SLHSJ0.5A

✘

✔

•

✘

✔

•

✘

✘ •

5600

≤5

45-60

1500

0.4-1

1360

≤5

45-60

250

0.4-1.4

0.5

✔

✘ ✘

✔

✘ ✘

✔

SLHSJ3

✘ ✘

✔

✘ ✘

✔

✘ ✘

✔

✘ ✘

✔

SLHSJ4W

Mixers & Grinders

•

✘

11340

≤5

45-60

5000

0.4-0.8

✘ ✘

✔

✘ ✘

✔

SLHSJ10A

✔

✘

✔

✘

✘ ✘

✔

✘ ✘

✔

SLHSJ7B ✔

✘

•

✘

9120

≤5

45-60

3500

0.4-0.8

Customizable as required

•

✘

6720

≤5

45-60

2000

0.4-0.8

Hammermills

✔

✘

•

✘

15253

≤5

45-60

6000

0.4-0.9

✘ ✘

✔

✘ ✘

✔

SLHSJ12

Elevator Buckets

SLHY2.5C

✘

✔

•

✔

9800

≤7

180-360

5000

0.4-1

12.5

✔

✘ ✘ ✘

✔

✘

✔

<3% (fat)

✘

✔

•

✔

2789

≤7

180-360

1000

0.4-1

2.5

✔

✘ ✘ ✘

✔

✘

✔

Pellet Press

SLHY12.5C

Coolers & Dryers

278 | International Milling Directory 2011/12

✔ = Yes / ✘ = No ● =Optional

Coolers & Dryers

International Milling Directory 2011/12 | 279

✔

✔ ✔

Livestock feed Aquafeed Pet feed Human food ✔

✔

40/37

✔

37×2

✘

✔

Elevator Buckets

Extruders & Expanders

Muyang Group Hammermills

Mixers & Grinders

Low speed and gentle mixing, stable running and no segregation. Perticulerlly suitable for premix / additive / feed.

SLHSJ8B,10B

✔

22×2

✘

✔

High homogeneity,CV could be≤2.3%; Feed-to-food safety standard, no leakage, no residue, no contamination.

✔

Special features / additional information

SLHSJ0.06A,0.1A,0.2A,0.35A,1 A,2A,7A,8A

✔

5.5/7.5

✔

Available in stainless steel or carbon steel; optional air-clean device.

✔

✘

✔

SJHS0.2A,0.5B,3

✔

37/45

✘

✔

Essential ancillary equipment available

Other available modle

✔

18.5/22

11/15 ✔

✘

✔

✔ ✘

Speed reducing Motor Chain drive Drive power (kW) Premix Feed additive

✔

Pellet Press

Available in stainless steel or carbon steel.

SLHY1C,5C,7.5C,10C

✔

Mixers & Grinders Guide

Hammermills

✘ ✘

Adjustable double-circle paddle

•

✘ ✔

One motor Two motor

Adding rate

•

✔

✘

•

✔

9800

≤7

180-360

5000

0.4-1

12.5

✔

<3% (fat)

•

✔

✘ Air atomizer nozzle

2789

≤7 15253

≤5

Multiple liquid application

Weight (kg) Return-air duct for balancing pressure

CV%

1000

6000 45-60

Capacity (kg/batch) Mixing time (s/batch)

180-360

0.4-1

0.4-0.9

✔ 2.5

Effective volume (m3) Filling rate

Ribbon

Adjustable one-circle paddle

✘ ✘ ✘ ✔

Twin rotort

✘

✘ ✘ ✘ ✔

Single rotort

✔

✘

✘ ✘

Continuous mixing

Mixers & Grinders

✔

SLHSJ12 Batch mixing

Muyang Group

Extruders & Expanders

SLHY2.5C

Elevator Buckets

SLHY12.5C

Coolers & Dryers

280 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 281

✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔

Livestock feed Aquafeed Pet feed Human food Other available modle Essential ancillary equipment available Special features / additional information

Elevator Buckets

Extruders & Expanders

Hammermills

SLHY1C,5C,7.5C,10C

37×2 ✔

✔

✘ ✔

✔

Speed reducing Motor Chain drive Drive power (kW) Premix Feed additive

Muyang Group

✔ = Yes / ✘ = No ● =Optional

Mixers & Grinders

✔

Pellet Press

Mixers & Grinders Guide

12000

PM12000

8000

2 x 55

2 x 45

45 2 x 37

6000 10000

4000

PM10000

11 18.5

PM1000 PM2000 PM4000 PM6000 PM8000

5.5

2000

500

PM500 1000

300

PM300

Type

Contents ltr.

Paddel mixers

Drive (kW)

Ottevanger

Extruders & Expanders

2034

A1 -

4300

3891

3355

2780

2100

A2 7800

6600

5750

Hammermills

862

B 2650

2500

2300

2100

1800

1480

1200

1000

1050

C 3300

3000

2725

2550

2200

1900

1600

1300

Mixers & Grinders

13500

11500

9800

5900

4200

2600

1950

1400

900

Weight kg. Incl. motor

Elevator Buckets

15.5

9.2

5.4

2.8

2.3

Volume m3

Coolers & Dryers

282 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 283 15 22 30

4000 6000 8000 10000 12000

RM10000 RM12000

Elevator Buckets

7.5

2000

5500

4800

4575

4300

3891

3355

2780

2100

2034

Extruders & Expanders

Ottevanger

5.5

1000

RM1000 RM2000 RM4000 RM6000 RM8000

500

RM500

2.2

300

RM300

Type

Contents ltr.

Ribbon mixers

Drive (kW)

Ottevanger

A2 -

862

B Hammermills

2650

2500

2300

2100

1800

1450

1200

1000

1050

C 3300

3000

2725

2550

2200

1900

1600

1300

800

Weight kg. Incl. motor

2.3

15.5

9.2

5.4

2.8

Mixers & Grinders

12000

10400

8800

5600

3900

2350

1700

1200

Volume m3

Pellet Press

Ottevanger

more than 100 years a reliable partner

PROFILE

Feed mills

Silos

Flourmills

Bulk handling systems

Pet Food plants

Electric control & Automation systems

Aqua feed mills Premix & concentrate plants Cereal Processing plants Oil seed processing WWW.OTTEVANGER.COM Aalten - Holland T +31 (0)543 47 26 88 F +31 (0)543 47 54 75 E aalten@ottevanger.com

Moerkapelle - Holland T +31 (0)79 593 52 97 F +31 (0)79 593 11 47 E mkp@ottevanger.com

OTTEVANGER MILLING ENGINEERS CRAFTMANSHIP IN THE ANIMAL AND FOOD PROCESSING INDUSTRY

n 2009 it was precisely a century ago that Dirk Ottevanger, a millerâ&#x20AC;&#x2122;s son, founded a regional windmill manufacturing company, laying the foundation for Ottevanger Milling Engineers BV. Nowadays Ottevanger plants can be found all over the world. The company is one of the leading Dutch companies who have specialized in the design and manufacture of equipment and complete plants for the grain processing and compound feed industry.

CRAFTMANSHIP IN THE ANIMAL FEED AND FOOD PROCESSING INDUSTRY

In the past decades Ottevanger realized many turnkey projects worldwide. Installations for the productions of compound feed, premix, feed concentrates, aqua feed, pet food, flour, cereal and seed processing. The process of all our projects starts with a pre-study to find out if the project is feasible and if it can be carried out within a set budget. The next step is to start working on design, layout and technical specifications and a price calculation, followed by a definite design, purchase of materials and manufacturing of machines and steel works. After shipment to the plant location, the plant can be build under supervision of Ottevanger technical engineers. After starting up Ottevanger stays in contact with the client to support in training of employees, delivery of parts and maintenance. The described process is the regular working order for every project, but Ottevanger also produces a revolutionary design feed mill, a containerized feed mill can be put together in a matter of weeks at a production site. From 2 tph to 30 tph a large variation of combinations can be made.

The containerised feed milling unit is built to the size of standard 20-feet (6 meters) containers. At the plant location the containers are stacked to form a complete mill. Feeds for different species can be produced. Separate units have been designed for production of petfood and treatment of raw materials, such as soybeans. The concept has also been developed for flour production. The complete unit is pre-assembled in the factory, which reduces installation time on site by 80 percent. The complete electric control is part of the delivery and can be extended to a fully computerised system. Our product range also includes mixers, hammer mills, pellet mills, conditioners, extruders, driers/coolers, crumblers, crushers, bucket elevators, screw conveyors, chain conveyors, liquid dosing systems, storage silos for grain and feed, spare parts, electric control and fully process automation, after sales service worldwide.

Ottevanger Milling Engineers Moerkapelle â&#x20AC;&#x201C; Aalten â&#x20AC;&#x201C; Holland www.ottevanger.com mkp@ottevanger.com

Pellet Press Coolers & Dryers

Elevator Buckets

Extruders & Expanders

Hammermills

Mixers & Grinders

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Mixers horizontal ribbon Andritz Feed & Biofuel Dinnissen BV Electra Handling Techniques Ltd Lodige Maschinenbau GmbH Ottevanger Milling Engineers B V SABE SKIOLD A/S Solitec Engineering Ltd TSC BV Wynveen International B V Grinders Christy Turner Ltd Hubei Tianmen Grain Machine Equipments Co Ltd Multicracker Netzsch-Condux Mahltechnik GmbH Sturtevant Inc Zhengchang Group (ZCME) Grinders roller CPM Europe B V Genc Degirmen-Milling Machinery System Modern Process Equipment Inc Muyang Group O&J HĂ¸jtryk A/S

International Milling Directory 2011/12 | 287

Coolers & Dryers

Elevator Buckets

Extruders & Expanders

Hammermills

Mixers & Grinders

Pellet Press

Pellet Press Guide

This section contains comparison charts for the major pellet press manufacturers equipment.

Pellet Press Guide

Extruders & Expanders

550

2 or 3

Paladin 600B ✔

Other 3-5

Max steam pressure at manifold

160

✘

✘ ✔

Twin motors

✔

Single motor

0.001

✔

die hoist offered as standard

0.001

✔

air required cfm / m3 per minute

✔

Auto controller available

1, 2 or 3

180 1, 2 or 3

160

Belt-drive

3-5

7500

180

autodump in choke condition

Number of knives

rpm mainshaft

Peripheral speed of die

Gearbox / belt drive Belt-drive

6000

Weight including motor & conditioner

✔

✘ ✘

Turbulator Kettle

✔

6 - 14

auto lubrication

5 - 12

Hammermills

141 - 175

650

2 or 3

Paladin 800

compatibility with conditioners

Capacity throughput range ton/hr

die width 130 or 170

die diameter

No of rolls

Andritz Feed & Biofuel

Elevator Buckets

Paladin 1200D

Paladin 1600 3-5

9500

✔

✘ ✘

✔

10 - 18

210

850

2 or 3

3-5

11000

✔

✘ ✘

✔

3-5

24000

✔

✘ ✘

✔

20 - 80

250 or 300 12 - 25

300, 350 or 380

850

2 1000 or 1100

2 or 3

Paladin 2000

✔

✘

✔

0.001

✔

1, 2 or 3

150

✔

✘

✔

0.001

✔

1, 2 or 3

115

✔

✘

✔

0.001

✔

1, 2 or 3

110

✔

✘

✔

0.001

✔

1, 2 or 3

105

Belt-drive Belt-drive Belt-drive Belt-drive

3-5

9000

✔

✘ ✘

✔

7 - 15

141 - 175

650

2 or 3

Mixers & Grinders

Paladin 3000

Coolers & Dryers

288 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 289

✔

110 - 150

●

✔

After sales operational backup

Extruders & Expanders

Hammermills

✔

Pilot plant facility / product development

Andritz Feed & Biofuel

●

✔

200

V-Belt

depends on application

●

✔

200

V-Belt

✔

●

✔

200

V-Belt

600 x 3000

✔

180 - 220

750 5000

✔

180 - 320

750 x 5000

✔

110 - 150

●

✔

200

V-Belt

Mixers & Grinders

●

✔

200

V-Belt

Belt-drive Belt-drive Belt-drive Belt-drive

11 Belt-drive

✔ 500 x 2500

✔

150 - 220

400 x 2000

110 - 150

Training of customers’ staff

overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information

✔

Cleanout access panels Die infeed arrangement

V-Belt 200

Belt details

direct / belts Belt-drive

drive KW

dimensions 400 x 2000

Conditioner

Drive power (Kw)

conditioner shaft speed

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

Pellet Press

Pellet Press Guide

Extruders & Expanders

Approx. 5500

✘ ✔ approx. 4300

Turbulator Kettle Other

✔

✘

✔

✘ Twin motors

✔

Single motor

0.001

✔

die hoist offered as standard

0.001

✔

air required cfm / m3 per minute

✔

Auto controller available

1 or 2

Belt-drive

1 or 2

3-5

✘

3-5

autodump in choke condition

Number of knives

rpm mainshaft

Peripheral speed of die

Gearbox / belt drive

Max steam pressure at manifold

Weight including motor & conditioner

✔

✘

compatibility with conditioners ✘

✔

5 - 20 ✔

3 - 15

Capacity throughput range ton/hr

160

600

✔

152

die width

3-5

approx. 12500

✔

✘

✔

10 - 30

190

700

2 OR 3

PMV717

Mixers & Grinders

✘

✔

0.001

✔

190

700

Belt-drive

3-5

approx. 12500

✔

✘

✔

10 - 30

✘

✔

0.001

✔

1, 2 or 3

Customized 1, 2 or 3

PM717 2 OR 3

Customized

Belt-drive

Hammermills

PM615

auto lubrication

535

PMV515 die diameter

No of rolls

Andritz Feed & Biofuel

Elevator Buckets

✘

✔

0.001

✔

1 or 2

Belt-drive

3-5

approx. 17000

✔

✘

✔

15 - 50

250

910

2 OR 3

PMV919

Coolers & Dryers

290 | International Milling Directory 2011/12

✘

✔

0.001

✔

1 or 2

Belt-drive

3-5

approx. 17000

✔

✘

✔

15 - 50

250

910

2 OR 3

PM919

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 291

400 x 2000

dimensions

Die infeed arrangement

✔ ✔

Pilot plant facility / product development After sales operational backup

Elevator Buckets

Extruders & Expanders

✔

✘

●

✔

200

V-Belt

Belt-drive

500 X 2500

✔

✘

●

✔

160

V-Belt

Belt-drive

600 X 3000

✔

✘

●

✔

160

V-Belt

Belt-drive

600 X 3000

✔

✘

✔

Mixers & Grinders

✔

✔ and M3 ✔ and M3 ✔ and M3 ✔ and M3 depends on depends on depends on depends on application application application application

●

✔

200

V-Belt

Belt-drive

500 X 2500

Hammermills

✔

.. ..

✔

✔ and M3 depends on application

✔

Training of customers’ staff

Essential ancillary equipment available Special features / additional information

overhead holding bin required / capacity

●

Cleanout access panels ●

✔

✔ and M3 depends on application

200

V-Belt

Belt-drive

200

V-Belt

Belt-drive

7.5

400 x 2000

✔

✘

conditioner shaft speed

Belt details

direct / belts

7.5

✔

Conditioner drive KW

✘

Drive power (Kw)

Andritz Feed & Biofuel

✔ = Yes / ✘ = No ● =Optional

Pellet Press

Andritz Feed & Biofuel BV PROFILE

Feed for industrial animal production Industrially produced feed is undergoing a continuous processing and quality improvement to keep pace with the effectiveness of the agricultural industry and the continuously increasing demands on food safety. The ANDRITZ FEED & BIOFUEL pelleting plant solutions are developed with optimum focus on feed safety and traceability. Production lines supplied by ANDRITZ FEED & BIOFUEL are based on a complete Programme of well-proven process machinery and equipment in combination with integrated IT solutions, Which ensure easy operation, high plant efficiency and full process traceability. Aquaculture is the future food source A large growth within fish farming in all regions of the world means a corresponding growth in the demand for aquatic feed. Success in breeding fish requires correctly adapted feed formulas with controlled homogeneous content and exact physical properties. The extruder accounts for the key process in this complex production line, which consists of all processes from the receipt of raw materials to the finished product. ANDRITZ FEED & BIOFUEL is behind the development of unique extrusion programmes for the production of all kinds of fish feed, shellfish feed and petfood. Growing prosperity also for the benefit of pets Branded dog and cat feed can be found in numerous shapes, colours, and flavours in any supermarket. Therefore, the heavily competing petfood industry makes huge demands on the production equipment. Production of wood pellets In recent years, the increasing focus on renewable energy has strongly enhanced the interest for plants producing wood pellets from waste products from the timber, paper, furniture, and forestry industries. ANDRITZ FEED & BIOFUEL offers complete heavy-duty solutions for the production of biofuel, including grinding and pelleting on especially designed machinery. Corn wet milling and bioethanol production ANDRITZ FEED & BIOFUEL is a key supplier of degerminators, disc mills, fine-grinding mills, separators, rotary valves, continuous mixers and other machines for the corn wet milling industry. The starch retrieved from this process can be converted into bioethanol. ANDRITZ FEED & BIOFUEL supplies hammer mills, decanter centrifuges, continuous mixers, and centrifugal pumps for bio-refineries as well as dry-grinding bioethanol plants. Waste pelleting The reinforcement of regulations for landfill sites and the increasing focus on improved handling of waste materials generate demands for solutions in this particular industrial sector. During the past 20 years ANDRITZ FEED & BIOFUEL has supplied solutions for pelleting of industrial surplus materials and household waste for incineration and recycling. ANDRITZ FEED & BIOFUELâ&#x20AC;&#x2122;s sturdily designed pellet mill holds a strong position in the waste pelleting industry for a wide range of products, such as plastics, aper/labels, cardboard, sludge, industrial waste, chemicals, stabilizers, etc.

Complete plant design with well proven machinery

ANDRITZ FEED & BIOFUEL Europe: andritz-fb@andritz.com USA and Canada: andritz-fb.us@andritz.com

www.andritz.com

Pellet Press Guide

✘ 2

✘ ✔

✘ 2

✘ ✘

rpm mainshaft Number of knives autodump in choke condition Auto controller available

✘ ✔

✘ ✔ n/a

die hoist offered as standard Single motor Twin motors

n/a

air required cfm / m per minute

5.5-7.5

Peripheral speed of die

Belt

Gearbox / belt drive

Weight including motor & conditioner

✔

Max steam pressure at manifold

✔

Other

✔

Kettle

5 bar

✔

Turbulator

✔

1.5-2.5

✔

Hammermills

58, 78

304

CLM304

5 bar

✔

auto lubrication

0.15-0.3

200

CLM200 compatibility with conditioners

Capacity throughput range ton/hr

die width

die diameter

No of rolls

Extruders & Expanders

Condex (UK) Ltd

Elevator Buckets

CLM420 n/a

✔

✘

5.5-7.5

Belt

5 bar

3.5

✔

2.5-6.00

108, 138

420

CLM520 ✔

✔

✘

5.5-7.5

Belt

5 bar

6.5

✔

6-10

138, 170

520

Mixers & Grinders

CLM630 ✔

✔

✘

5.5-7.5

Belt

5 bar

✔

10-18

200, 240

630

✔

✘

5.5-7.5

Belt

5 bar

10.5

✔

10-20

185, 222

800

CLM800

Coolers & Dryers

294 | International Milling Directory 2011/12

✔

✘

5.5-7.5

Belt

5 bar

✔

20-35

185, 250

935

CLM935

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 295

✔

7.5-15

Die infeed arrangement

✔

After sales operational backup

Extruders & Expanders

Hammermills

✔

Condex (UK) Ltd

24M Warranty

✔

Pilot plant facility / product development

f.feeder option

✔

400 rpm

Std. 5V-

belt

✔

f.feeder option

✔

400 rpm

Std. 5V-

belt

9-15

400 / 2310

305 / 1600 5.5-9

✔

132-200

✔

55-110

Training of customers’ staff

f.feeder option

overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information

✔

Cleanout access panels

400 rpm

conditioner shaft speed

Std. 5V-

direct / belts Std. 5V-

4.0 belt

0.5 belt

242 / 1010

✔

30-45

drive KW

dimensions 160 / 810

Conditioner

Drive power (Kw)

Belt details

Elevator Buckets

✔ = Yes / ✘ = No ● =Optional

f.feeder option

✔

400 rpm

Std. 5V-

belt

500 / 2630

✔

250-280

Mixers & Grinders

f.feeder option

✔

400 rpm

Std. 5V-

belt

500 / 2310

✔

160-250

f.feeder option

✔

400 rpm

Std. 5V-

belt

500 / 2630

✔

280-350

Pellet Press

Max steam pressure at manifold

✔

✘ ✔ ✔

✘

✔

✘ ✔ ✔

✘

air required cfm / m per minute

die hoist offered as standard Single motor Twin motors

Auto controller available

✔

3 or 4

2 or 4

Gearbox

autodump in choke condition

Number of knives

rpm mainshaft

Peripheral speed of die

Gearbox

Weight including motor & conditioner Gearbox / belt drive

Other -

✔

✘

✔

✘

✔

Kettle

✔

4/6

508

3020-4/6

Turbulator

✔

auto lubrication

compatibility with conditioners

2/3/4

407

die width

die diameter

No of rolls

Extruders & Expanders

2016-2/3/4

Capacity throughput range ton/hr

CPM

Pellet Press Guide

Elevator Buckets

3022-2/6

✘

✔

✘

✔

4 or 4

Gearbox

✘

✔

2/6

572

Hammermills

7722-2/4/5/7

✘

✔

✘

✔

5 or 4

Gearbox

✘

✔

2/4/5/7

572

7726-7

✘

✔

✘

✔

6 or 4

Gearbox

✘

✔

673

7730-4/6/7/8

✘

✔

✘

✔

7 or 4

Gearbox

✘

✔

4/6/7/8

762

Mixers & Grinders

7930-4/6/8

✘

✔

✘

✔

8 or 4

Gearbox

✘

✔

4'6'8

762

79325/7/9/11

✘

✔

✘

✔

9 or 4

Gearbox

✘

✔

5/7/9/11

825

7936-12

✘

✔

✘

✔

10 or 4

Gearbox

✘

✔

915

Pellet Press

✘

✔

✘

✔

1-4

Gearbox

✘

✔

1057

4042-12

Coolers & Dryers

296 | International Milling Directory 2011/12

✔ = Yes / ✘ = No ● =Optional

Coolers & Dryers

International Milling Directory 2011/12 | 297

dimensions drive KW

✘

Extruders & Expanders

Hammermills

✔

After sales operational backup

Elevator Buckets

✔

CPM

✘

✔

variable

Direct

✔

200

✘

✔

variable

Direct

✔

200

✘

✔

variable

Direct

✔

315

✘

✔

variable

Direct

✔

355

Mixers & Grinders

Automatic roll adjustment, Roll speed measurement, Quick die change

✘

✔

variable

Direct

✔

200

✔

✘

✔

variable

Direct

✔

132

Training of customers’ staff

✘

✔

variable

Direct

✔

132

Pilot plant facility / product development

overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information

✔

Cleanout access panels

Die infeed arrangement

variable

conditioner shaft speed

Belt details

Direct

✔

Conditioner

direct / belts

Drive power (Kw)

✘

✔

variable

Direct

✔

355

Pellet Press

✘

✔

variable

Direct

✔

500

Company math

CPM YOUR PARTNER IN PRODUCTIVITY

PROFILE

CPM YOUR PARTNER CPM / Europe Distelweg 89, 1031 HD Amsterdam The Netherlands Tel: +31 (0)20 4946111 Fax: +31 (0)20 6364294 E-Mail: info@cpmeurope.nl Web: www.cpmeurope.nl

298 | International Milling Directory 2011/12

“CPM / Roskamp / Champion have a worldwide reputation as a pelleting specialist, a leader in densifying technology by means of pelleting”

www.cpmeurope.nl Since 1883

Roll Speed

Since 1883

Higher capacity & better quality with

Quick die change

Replace your die in less then 20 minutes.

Roll Speed Measurement

Use the best die for each purpose • Easy • Safe • Quick • Mechanical • Cost saving

• Enhanced control over pellet quality • Improved steam addition control • No more overloads • Cost effective

H2X/2100155

- Quick die change clamp - Pneumatic operated die hoist - Lineator

CONTACT CPM/Europe BV Distelweg 89, 1031 HD Amsterdam, The Netherlands, Phone +31 20 494 61 11, Fax +31 20 636 42 94, info@cpmeurope.nl

■ HIGH PERFORMANCES ■ LOW COST MAINTENANCE ■ MAXIMUM SAFETY ■ LONG LIFETIME ■ WWW.CPMEUROPE.NL

International Milling Directory 2011/12 | 299

Pellet Press Guide

Extruders & Expanders

compatibility with conditioners Turbulator Kettle Other Weight including motor & conditioner Max steam pressure at manifold

2 ✔ • ✔ -

Peripheral speed of die rpm mainshaft Number of knives autodump in choke condition Auto controller available air required cfm / m3 per minute die hoist offered as standard Single motor Twin motors

✔

•

✔

Belt drive

Gearbox / belt drive Belt drive

✔

auto lubrication ✔

2 •

•

Capacity throughput range ton/hr

100

350

RMP 350

0,2-0,5

32/42

250

RMP 250 die width

die diameter

No of rolls

Münch-Edelstahl GmbH

Elevator Buckets

RMP 420 ✔

•

✔

Belt drive

✔

•

4-6

108/138

420

2 520

RMP 520

✔

•

12-20

178/228

660

✔

•

✔

•

✔

940

✔

•

✔

•

✔

Belt drive -

Belt drive

✔

•

35-50

✔

•

20-35

250/265

840

RMP 940 250/300

Mixers & Grinders

RMP 660

Belt drive Belt drive

✔

•

7-12

138/178

Hammermills

RMP 840

Coolers & Dryers

300 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 301

✔ = Yes / ✘ = No ● =Optional

drive KW

Cleanout access panels Die infeed arrangement

After sales operational backup

Elevator Buckets

Extruders & Expanders

Münch-Edelstahl GmbH

Direct

✔

2x55-75

Hammermills

Direct

✔

2x45-55

Training of customers’ staff

Direct

✔

2x22-37 KW

Pilot plant facility / product development

overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information

Belt details conditioner shaft speed

Direct

dimensions

direct / belts

✔

1x11-15 KW

Conditioner

Drive power (Kw)

Direct

✔

2x110132

Direct

✔

2x160200

Mixers & Grinders

Direct

✔

2x75-110

Pellet Press

Extruders & Expanders

✔

✘

✔

✘ ✔

air required cfm / m per minute

die hoist offered as standard Single motor Twin motors

✔

2 ✔

✔

Belt drive

✔

Belt drive

400

✔

Dependend on configuration

•

✔

✘

✔

Belt drive

400

✔

•

3-18

178

220 12-20

160 8.0-14.0

550

2 550

MUZL420TW 2

MUZL610

460

MUZL610TW

Peripheral speed of die rpm mainshaft Number of knives autodump in choke condition Auto controller available

Gearbox / belt drive

Max steam pressure at manifold

Weight including motor & conditioner

No of rolls die diameter die width Capacity throughput range ton/hr auto lubrication compatibility with conditioners Turbulator Kettle Other

Muyang Group

Pellet Press Guide

Elevator Buckets

MUZL1210C ✔

✘

✔

Belt drive

400

✔

•

5-25

179

550

Hammermills

MUZL1610C ✔

✘

✔

Belt drive

400

✔

•

10-35

222

550

MUZL2010A ✔

✘

✔

Belt drive

400

✔

•

15-40

270

550

Mixers & Grinders

MUZL600 ✔

✘

✔

Belt drive

400

✔

•

3-18

170

550

MUZL600X ✔

✘

✔

Belt drive

400

✔

•

1.5-3.5

170

550

Pellet Press

MUZL1200 ✔

✘

✔

Belt drive

400

✔

•

4-27

175

650

✔

✘

✔

Belt drive

400

✔

•

2-5

175

650

MUZL1200X

Coolers & Dryers

302 | International Milling Directory 2011/12

International Milling Directory 2011/12 | 303

✔ ✔

Belt details conditioner shaft speed Cleanout access panels

✔

direct / belts

Extruders & Expanders

Hammermills

✔

After sales operational backup

Elevator Buckets

✔

Pilot plant facility / product development

Muyang Group

✔

55×2

✔

90×2/110×2

✔

90×2

Mixers & Grinders

Pellet Press

High-efficient pellet mill for poultry feed and aquafeed processing.Triple rollers for uniform material distribution.

✔

High-efficient pellet mill for poultry feed and aquafeed processing. Optimal energy efficiency and wide product range(Φ1.5mm~Φ12mm)

✔

180×2/220×2 55×2/75×2

Molasses application is available.

✔

132×2/160×2

✔

90×2/110×2

✔

Specialized for poultry feed production.

✔

75×2

Training of customers’ staff

Special features / additional information

Die infeed arrangement

✔

75×2

✔

55×1

Conditioner dimensions drive KW

Drive power (Kw)

overhead holding bin required / capacity Essential ancillary equipment available

Coolers & Dryers

✔ = Yes / ✘ = No ● =Optional

Pellet Press Guide

Extruders & Expanders

Orbit 70

✔ -

Kettle Other Weight including motor & conditioner Max steam pressure at manifold

✘ ✔

✘

✘ ✔

✘

die hoist offered as standard Single motor Twin motors

air required cfm / m3 per minute

Auto controller available

✔ ✘

✘ ✘

198

4.2

Gearbox

✔

Number of knives

rpm mainshaft

• ✔

autodump in choke condition

3.7 198

Peripheral speed of die

Gearbox

✔

Turbulator

Gearbox / belt drive

• ✔

Capacity throughput range ton/hr auto lubrication

compatibility with conditioners

110/68

405

335

Hammermills

Orbit 175

70/43

die width

die diameter

No of rolls

Sizer Pelleting Solutions

Elevator Buckets

Orbit 225

✘

✔

✘

✔

✘

✘ -

✔

186

5.47

Gearbox

✔

•

140/93

560

Orbit 375

✔

186

4.45

Gearbox

✔

•

2.53.5

112/68

406

Mixers & Grinders

Orbit 675

✘

✔

✘

✔

150

5.3

Gearbox

✔

•

180/112

675

✘

✔

✘

✔

150

6.08

Gearbox

✔

•

710

180/112

775

Orbit 775

Coolers & Dryers

304 | International Milling Directory 2011/12

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 305

400 rpm

Die infeed arrangement

✔ ✔

Pilot plant facility / product development After sales operational backup

Elevator Buckets

Extruders & Expanders

Hammermills

✔

24M Warranty

✔

Training of customers’ staff

overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information

✔

•

150

f.feeder option

✔

conditioner shaft speed Cleanout access panels

Std. 5V-

direct / belts Belt details

500 / 2630

•

110

belt

✔

•

drive KW

✔

Conditioner dimensions

Drive power (Kw)

Sizer Pelleting Solutions

✔ = Yes / ✘ = No ● =Optional

✔

•

225

Mixers & Grinders

✔

•

185

Pellet Press

Sizer Pelleting Solutions PROFILE ORBIT PELLET PRESSES

The Orbit pellet presses were first produced by Richard Sizer, a pioneering British company, founded in 1899. The simple, robust designs have been continually improved to this day to meet modern industry's demands for cost effective quality and efficiency. Our comprehensive range of pelleting equipment along with our extensive range of spares, makes us the obvious choice for any company looking to develop a robust, cost effective pelleting operation

EFFICIENT, ROBUST & ADAPTABLE

Our efficient and robust Orbit pelleting presses are easy to install and adaptable for bespoke applications. The full range of Orbit Pelleting presses are used in industries as diverse as animal feed, maltings industry, biomass, charcoal briquetting and flour milling. The range has machines capable of producing between 200kg/hr and 10000kg/hr, depending on material. With extensive knowledge of Orbit, CPM and Simon Baron presses, you know you're in safe hands with Sizer. Our refurbishment service is available on or off site allowing you the flexibility needed to keep you process running smoothly.

Sizer Pelleting Solutions Newburgh, Bessemer Way, Rotherham South Yorkshire, S60 1FB United Kingdom Tel: +44 1709 724279 Email: info@sizer-pelleting.co.uk Web: www.sizer-pelleting.co.uk

3—15

Capacity throughput range ton/hr

•

Other

•

Number of knives

autodump in choke condition

✔

✘

✔ ✔

✘

die hoist offered as standard Single motor Twin motors

✔

960

✔ 900

Auto controller available

air required cfm / m3 per minute

•

1490

283

Gearbox

2-4bar

4200

1490

rpm mainshaft

Gearbox / belt drive 285

2-4bar Gearbox

Max steam pressure at manifold

Peripheral speed of die

3800

Weight including motor & conditioner

Kettle •

✘ ✘ ✘

Turbulator

compatibility with conditioners

✔

3-16

146

460

SZLH428

•

auto lubrication

138

die width

2 420

No of rolls

Extruders & Expanders

SZLH420D die diameter

ZCME

Pellet Press Guide

Elevator Buckets

SZLH528

✘

✔

1380

✔

•

6 poles 990

271

Gearbox

2-4bar

4500

•

✘ ✘ ✘

✔

8-23

185

528

Hammermills

✘

✔

1320

✔

•

1490

283.5

Gearbox

2-4bar

5000

•

✘ ✘ ✘

•

5—22

185

508

SZLH508E

Coolers & Dryers

308 | International Milling Directory 2011/12

✘

✔

1440

✔

•

6 poles 990

6 poles 271

Gearbox

2-4bar

5300

•

✘ ✘ ✘

•

5—24

200

572

SZLH558D

Mixers & Grinders

Pellet Press

✔ = Yes / ✘ = No ● =Optional

Coolers & Dryers

International Milling Directory 2011/12 | 309

Φ400×3000

dimensions

•

Die infeed arrangement

overhead holding bin required / capacity

✔ ✔ ✔

Pilot plant facility / product development

After sales operational backup

Elevator Buckets

Extruders & Expanders

Zhengchang (ZCME)

•

✘

✔

180

Vee B-2500

Belt Driven

7.5

Φ460×3050

✔

110/132/160

Hammermills

Gear drive; auto control unit;

Complete line

•

✘

✔

180

Vee B-2500

Belt Driven

7.5

Φ460×3050

160/180

Training of customers’ staff

Special features / additional information Simple, useful

✘

Cleanout access panels

Essential ancillary equipment available

✔

•

180

✔

Vee B-2500

270

Vee B-2240

Belt details

Belt Driven

7.5

Φ460×3050

✔

132

conditioner shaft speed

Belt Driven

direct / belts

5.5

✔

Conditioner

drive KW

110

Drive power (Kw)

•

✘

✔

180

Vee B-2500

Belt Driven

7.5

Φ460×3050

✔

160/200

Mixers & Grinders

Pellet Press

Capacity throughput range ton/hr

•

Other

✔

✘

✔

✘ Twin motors

✔

Single motor

1800

✔

•

die hoist offered as standard

1680

Auto controller available

air required cfm / m3 per minute

•

autodump in choke condition

1490

Number of knives

rpm mainshaft

2-4bar Gearbox 198

Gearbox / belt drive

8500

188

2-4bar Gearbox

Max steam pressure at manifold Peripheral speed of die

7000

Weight including motor & conditioner

Kettle •

✘ ✘ ✘

Turbulator

compatibility with conditioners

•

auto lubrication

210 10—30

762

180

673

SZLH678 8—28

die diameter

No of rolls

Extruders & Expanders

SZLH768

die width

ZCME

Pellet Press Guide

Elevator Buckets

Hammermills

✘

✔

2520

✔

•

1490

153

Gearbox

2-4bar

9500

•

✘ ✘ ✘

•

12—42

285

858

SZLH858

Coolers & Dryers

310 | International Milling Directory 2011/12

Mixers & Grinders

Pellet Press

Coolers & Dryers

International Milling Directory 2011/12 | 311

✔ = Yes / ✘ = No ● =Optional

✔

•

Elevator Buckets

Extruders & Expanders

Zhengchang (ZCME)

After sales operational backup

Pilot plant facility / product development

Training of customers’ staff

Special features / additional information

Essential ancillary equipment available

✘

Die infeed arrangement overhead holding bin required / capacity •

✔

Cleanout access panels

150

conditioner shaft speed

Vee B-2000

Belt details Vee B-2000

18.5

Hammermills

Gear drive, auto control unit; roller-gap adjustment unit;

•

✘

✔

150

Narrow V SPB-2800

Belt Driven

11/15 Belt Driven

11/15

Φ610×3660

✔

280/315

Φ610×3660

✔

direct / belts Belt Driven

drive KW

dimensions Φ610×3660

Conditioner

Drive power (Kw) 200/220/250 250/280/315

Mixers & Grinders

Pellet Press

Zhengchang Company Group (ZCME) PROFILE 312 | International Milling Directory 2011/12

International Milling Directory 2011/12 | 313

Pellet Press Coolers & Dryers

Elevator Buckets

Extruders & Expanders

Hammermills

Mixers & Grinders

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