Industrial Process Economics Reports About Butadiene (BD) Butadiene (BD) is a commodity product of the petrochemical industry. The majority of its worldwide production is used as a monomer in the manufacture of synthetic rubber, primarily styrene-butadiene rubber (SBR), butadiene rubber (BR), nitrile rubber (NBR), and chloroprene rubber (CR). The Intratec portfolio (www.intratec.us/our-portfolio) includes reports examining specific Butadiene
Understand
production processes. Each report presents one-time costs associated with the construction of an
Butadiene
industrial plant and the continuing costs associated with the daily operation of such a plant. General
production costs
information included in our reports is presented below.
Coverage of Butadiene Process Economics Reports Each report examines one specific Butadiene (BD) production process, including: AN INTRODUCTION TO BUTADIENE * Description & applications * Production pathways diagram PROCESS TECHNOLOGY THOROUGH UNDERSTANDING * Product(s) generated & raw material(s) consumed
Know the capital
* Physico-chemistry highlights
investment
* Industrial site production capacity definition * Detailed process block flow scheme & description
required
* Key process input & output figures (including raw material(s) consumption) * Labor requirements CAPITAL INVESTMENT BREAKDOWN * Total fixed capital required (ISBL, OSBL and contingency) * Working capital * Costs incurred during industrial plant commissioning and start-up * Multi-regional fixed capital analysis PRODUCTION COST DETAILED LOOK * Manufacturing variable costs (raw materials and utilities required) * Manufacturing fixed costs (e.g., labor and maintenance costs, operating charges, plant overhead) * Depreciation and corporate overhead costs * Production cost history (4-year timeframe)
Examine the operating costs &
PROCESS ECONOMICS QUICK SUMMARY TABLE
raw materials
LABOR WAGE RATES AND PRICING BASIS
consumption
REFERENCES & ANALYSIS METHODOLOGY
About our Methodology Intratec has distilled the expertise gained from more than a decade supporting companies worldwide to devise consistent methodologies, which ensures the development of holistic, coherent and consistent reports. Intratec's highly experienced engineers start the development of process economics reports with in-depth, comprehensive research on the technology examined, encompassing patents and available technical literature, non-confidential information provided by technology licensors and Intratec's in-house database. This exhaustive research provides a clear and consistent understanding of the process technology studied, including chemical, biological and/or physical transformations occurring in the target process, as well as reactants required and products formation. That knowledge is compiled into a detailed process block flow scheme and a mapping of key process input & output figures (including raw materials consumption). Finally, in the assessment of the economic figures of the process technology under analysis, Intratec’s team relies on an extensive inhouse database and robust cost models. Our cost models were founded on a number of established cost-estimating methods, based on mathematical and statistical processing of an extensive volume of actual cost data of well-known industrial processes. For a 10-page description of our methodology, visit www.intratec.us/reports/industrial-processes-economics
Reports Focused on Butadiene Production Economics ECONOMICS OF BUTADIENE PRODUCTION FROM N-BUTANE (BD E11A) This report presents the economics of 1,3-Butadiene (BD) production from n-butane in the USA, using a dehydrogenation process similar to CB&I Lummus Catadiene. ECONOMICS OF BUTADIENE PRODUCTION FROM BUTENES (BD E21A) This study presents the economics of 1,3-Butadiene (BD) production from mixed butenes in the USA, using an oxidative dehydrogenation process similar to TPC/UOP Oxo-D. ECONOMICS OF BUTADIENE PRODUCTION FROM ETHANOL (BD E31A) This report examines the costs related to 1,3-Butadiene (BD) production from hydrous ethanol in the USA using a process similar to the one proposed by American Process (Carbide and Carbon Chemicals Corporation). ECONOMICS OF BIO-BUTADIENE PRODUCTION FROM GLUCOSE (BD E41A) It presents the economics of bio-based 1,3-Butadiene (BD) production from glucose syrup in the USA using a direct aerobic fermentation process similar to the one proposed by Global Bioenergies. ECONOMICS OF BIO-BUTADIENE PRODUCTION FROM GLUCOSE (BD E42A) It presents the economics of bio-based 1,3-Butadiene (BD) production from glucose syrup in the USA using a fermentation process. Different from the report “BD E41A”, this report examines an anaerobic fermentation process. ECONOMICS OF BIO-BUTADIENE PRODUCTION FROM RAW SUGAR (BD E51F) The process examined in this report is the same process as the examined in the report “BD E41A” with two exceptions: (1) the plant is constructed in Brazil, and (2) the raw material used in the fermentation is raw sugar.
For a complete and updated list of available reports, visit www.intratec.us/products/butadiene-production-processes
Reports Focused on Butadiene Production Economics ECONOMICS OF BIO-BUTADIENE PRODUCTION FROM RAW SUGAR (BD E52F) This study refers to bio-based 1,3-Butadiene production from raw sugar in Brazil. The process examined is the same as the depicted in the report “BD E42A”, which consists of an anaerobic fermentation process. ECONOMICS OF BUTADIENE PRODUCTION FROM CRUDE C4S (BD E61A) This report analyses the economics of 1,3-Butadiene production from a crude C4s stream in the USA using an extraction process similar to BASF NMP. Raffinate-1 is generated as by-product in the process. ECONOMICS OF BUTADIENE PRODUCTION FROM CRUDE C4S (BD E62A) It presents the economics of 1,3-Butadiene extraction from a crude C4s stream in the USA. Different from the report “BD E61A”, the process examined in this report is similar to Nippon Zeon. ECONOMICS OF BUTADIENE PRODUCTION FROM CRUDE C4S (BD E63A) It presents the economics of an extraction process for 1,3-BD production from crude C4s in the USA. Different from reports “BD E61A” and “BD E62A” the process examined in this report is similar to UOP KLP, which involves a selective acetylenes hydrogenation step followed by extractive distillation. ECONOMICS OF BUTADIENE PRODUCTION FROM CARBON MONOXIDE (BD E71A) This report presents the costs associated with 1,3-Butadiene production from carbon monoxide in the USA using a process similar to LanzaTech/Invista.
For a complete and updated list of available reports, visit www.intratec.us/products/butadiene-production-processes
Industrial Process Economics Reports Family
Intratec's Industrial Process Economics reports are a family of reports presenting techno-economic evaluations of specific processes employed in the production of chemicals or utilities. Our portfolio includes more than 600 of these reports, covering established and early-stage process technologies used in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors. See below the list of chemicals and utilities whose processes are covered in our process economics reports. For a complete and updated list, visit www.intratec.us/our-portfolio.
3-Hydroxypropionic Acid
Detergents
Isocyanates
Polyethylenes
Acetone
Dicyclopentadiene
Isophthalic Acid
Polylactic Acid (PLA)
Acetylene
Diesel
Isoprene
Polypropylene
Acetyls
Dimethyl Carbonate (DMC)
Lactic Acid
Polyurethanes
Acrylic Acid and Derivatives
Dimethyl Terephthalate
Linear Alpha Olefins
Propanol and Isopropanol
Acrylic/Maleic Copolymer
Diols
Methacrylic Acid and Derivatives Propylene
Acrylonitrile
Diphenyl Carbonate
Methanol
Propylene Oxide
Adipic Acid
Dyes & Pigments
MTBE
PVC
Aldehydes
Electricity
Nitric Acid
Reformate
Alkylbenzenes
Epichlorohydrin
Nitro Aromatics
Resins
Amino Acids
Ethanol
Nylon
Silanes
Ammonia
Ethylene
Oxalic Acid
Silicones
Aniline
Ethylene Oxide
Oxo Alcohols
Siloxanes
Biodiesel
Fertilizers
Pentaerythritol
Sodium Hydroxide
Bisphenol A
Fibers
PET
Speciality Polymers
BTX
Fire Retardants
Pharmaceuticals
Styrenics
Butadiene and C4's
Food Additives
Phenol
Succinic Acid
C6's
Furans and Derivatives
Phosgene
Sulfuric Acid
Caprolactam
Glycerol
Phthalic Anhydride
Synhetic Rubbers
Carbon Monoxide
Glycols
Polyacrylate
Synthesis Gas
Chlorine and Derivatives
Hydrogen
Polyacrylonitrile
Vitamins
Chloroprene
Hydrogen Cyanide
Polyalphaolefins
Terephthalic Acid
Citric Acid
Hydrogen Peroxide
Polycarbonates
Trimethylolpropane
Cosmetics
Industrial Gases
Polyesters
Urea
Cumene
Insecticides
Polyethers
Vinyls
Reports Coverage
Professional,
Each Industrial Process Economics report is focused on a specific production process, and presents:
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* A thorough analysis of the production process * Capital investment breakdown * Production cost breakdown
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Extremely
* Obtain unbiased estimates of ventures capital and operating costs (CapEx & OpEx)
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About Intratec Solutions, LLC Intratec is an independent research and leading advisory firm, recognized for excellence in the evaluation of chemical markets and the economics of industrial processes. We are a mix of process engineers, market researchers and cost estimators with extensive industry experience. Since 2002, the reports, databases and indexes we provide have boosted the early recognition of promising research and capital investment opportunities in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors. With more than 800 up-to-date professional reports targeting chemical markets and process economics, our portfolio is constantly growing. Worldwide Headquarters
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