Feasibility Studies: Adipic Acid Manufacturing

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Industrial Process Economics Reports About Adipic Acid Adipic Acid is one of the most commercially important aliphatic dicarboxylic acids. The majority of its worldwide consumption is destined for the manufacture of nylon 6,6 fibers and resins, and a small amount is still used captively to produce adiponitrile. The Intratec portfolio (www.intratec.us/our-portfolio) includes reports examining specific Adipic Acid

Understand Adipic

production processes. Each report presents one-time costs associated with the construction of an

Acid production

industrial plant and the continuing costs associated with the daily operation of such a plant. General

costs

information included in our reports is presented below.

Coverage of Adipic Acid Process Economics Reports Each report examines one specific Adipic Acid production process, including: AN INTRODUCTION TO ADIPIC ACID * Description & applications * Production pathways diagram PROCESS TECHNOLOGY THOROUGH UNDERSTANDING * Product(s) generated & raw material(s) consumed

Know the capital

* Physico-chemistry highlights

investment

* Industrial site production capacity definition * Detailed process block flow scheme & description

required

* Key process input & output figures (including raw material(s) consumption) * Labor requirements CAPITAL INVESTMENT BREAKDOWN * Total fixed capital required (ISBL, OSBL and contingency) * Working capital * Costs incurred during industrial plant commissioning and start-up * Multi-regional fixed capital analysis PRODUCTION COST DETAILED LOOK * Manufacturing variable costs (raw materials and utilities required) * Manufacturing fixed costs (e.g., labor and maintenance costs, operating charges, plant overhead) * Depreciation and corporate overhead costs * Production cost history (4-year timeframe)

Examine the operating costs &

PROCESS ECONOMICS QUICK SUMMARY TABLE

raw materials

LABOR WAGE RATES AND PRICING BASIS

consumption

REFERENCES & ANALYSIS METHODOLOGY


About our Methodology Intratec has distilled the expertise gained from more than a decade supporting companies worldwide to devise consistent methodologies, which ensures the development of holistic, coherent and consistent reports. Intratec's highly experienced engineers start the development of process economics reports with in-depth, comprehensive research on the technology examined, encompassing patents and available technical literature, non-confidential information provided by technology licensors and Intratec's in-house database. This exhaustive research provides a clear and consistent understanding of the process technology studied, including chemical, biological and/or physical transformations occurring in the target process, as well as reactants required and products formation. That knowledge is compiled into a detailed process block flow scheme and a mapping of key process input & output figures (including raw materials consumption). Finally, in the assessment of the economic figures of the process technology under analysis, Intratec’s team relies on an extensive inhouse database and robust cost models. Our cost models were founded on a number of established cost-estimating methods, based on mathematical and statistical processing of an extensive volume of actual cost data of well-known industrial processes. For a 10-page description of our methodology, visit www.intratec.us/reports/industrial-processes-economics

Reports Focused on Adipic Acid Production Economics ECONOMICS OF ADIPIC ACID PRODUCTION FROM CYCLOHEXANE (ADIPIC ACID E11A) This report presents the economics of Adipic Acid production from cyclohexane in the USA using a two-stage oxidation process similar to the one proposed by Invista. In the process examined cyclohexane is oxidized with air to produce KA oil, which is then oxidized with nitric acid to produce Adipic Acid. ECONOMICS OF BIO-ADIPIC ACID PRODUCTION FROM GLUCOSE (ADIPIC ACID E22A) This report shows a feasibility study of Bio-Adipic Acid production from glucose syrup in the USA. The process examined is a twostep catalytic process similar to Rennovia process. ECONOMICS OF BIO-ADIPIC ACID PRODUCTION FROM GLUCOSE (ADIPIC ACID E23A) This report assesses the economics of bio-based Adipic Acid in the USA. Different from the report “Adipic Acid E22A”, the process examined in this report is a fermentation process similar to BioAmber process. ECONOMICS OF BIO-ADIPIC ACID PRODUCTION FROM RAW SUGAR (ADIPIC ACID E31F) This feasibility study is about bio-based Adipic Acid production from raw sugar. The process depicted is the same as the examined in the report “Adipic Acid E23A”, with two exceptions (1) the plant is constructed in Brazil; and (2) the raw material used in the fermentation is raw sugar. ECONOMICS OF ADIPIC ACID PRODUCTION FROM BENZENE (ADIPIC ACID E41A) This report presents the economics of Adipic Acid production from benzene in the USA using a two-stage oxidation process similar to Invista process. In this process, the Adipic Acid plant is integrated upstream with a plant for cyclohexane production from benzene.

For a complete and updated list of available reports, visit www.intratec.us/products/adipic-acid-production-processes


Reports Focused on Adipic Acid Production Economics ECONOMICS OF ADIPIC ACID PRODUCTION FROM BENZENE (ADIPIC ACID E44A) This report presents the costs associated with the construction of an industrial plant, in the USA, for Adipic Acid production from benzene. Different from the report “Adipic Acid E41A”, the process examined in this report is similar to Asahi Kasei process, which involves the generation of cyclohexene and cyclohexanol as intermediates. ECONOMICS OF ADIPIC ACID PRODUCTION FROM PHENOL (ADIPIC ACID E51A) It presents the economics of Adipic Acid production from phenol in the USA using a typical hydrogenation process. In the process examined, phenol is hydrogenated to produce KA oil, which is then oxidized with nitric acid to produce Adipic Acid. ECONOMICS OF ADIPIC ACID FROM BENZENE AND PROPYLENE (ADIPIC ACID E61A) This feasibility study assesses the production of Adipic Acid from benzene and propylene in the USA. The process depicted in this report is the same as the examined in the report “Adipic Acid E51A” for Adipic Acid production from phenol integrated upstream with a plant for phenol production from benzene and propylene.

For a complete and updated list of available reports, visit www.intratec.us/products/adipic-acid-production-processes


Industrial Process Economics Reports Family

Intratec's Industrial Process Economics reports are a family of reports presenting techno-economic evaluations of specific processes employed in the production of chemicals or utilities. Our portfolio includes more than 600 of these reports, covering established and early-stage process technologies used in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors. See below the list of chemicals and utilities whose processes are covered in our process economics reports. For a complete and updated list, visit www.intratec.us/our-portfolio.

3-Hydroxypropionic Acid

Detergents

Isocyanates

Polyethylenes

Acetone

Dicyclopentadiene

Isophthalic Acid

Polylactic Acid (PLA)

Acetylene

Diesel

Isoprene

Polypropylene

Acetyls

Dimethyl Carbonate (DMC)

Lactic Acid

Polyurethanes

Acrylic Acid and Derivatives

Dimethyl Terephthalate

Linear Alpha Olefins

Propanol and Isopropanol

Acrylic/Maleic Copolymer

Diols

Methacrylic Acid and Derivatives Propylene

Acrylonitrile

Diphenyl Carbonate

Methanol

Propylene Oxide

Adipic Acid

Dyes & Pigments

MTBE

PVC

Aldehydes

Electricity

Nitric Acid

Reformate

Alkylbenzenes

Epichlorohydrin

Nitro Aromatics

Resins

Amino Acids

Ethanol

Nylon

Silanes

Ammonia

Ethylene

Oxalic Acid

Silicones

Aniline

Ethylene Oxide

Oxo Alcohols

Siloxanes

Biodiesel

Fertilizers

Pentaerythritol

Sodium Hydroxide

Bisphenol A

Fibers

PET

Speciality Polymers

BTX

Fire Retardants

Pharmaceuticals

Styrenics

Butadiene and C4's

Food Additives

Phenol

Succinic Acid

C6's

Furans and Derivatives

Phosgene

Sulfuric Acid

Caprolactam

Glycerol

Phthalic Anhydride

Synhetic Rubbers

Carbon Monoxide

Glycols

Polyacrylate

Synthesis Gas

Chlorine and Derivatives

Hydrogen

Polyacrylonitrile

Vitamins

Chloroprene

Hydrogen Cyanide

Polyalphaolefins

Terephthalic Acid

Citric Acid

Hydrogen Peroxide

Polycarbonates

Trimethylolpropane

Cosmetics

Industrial Gases

Polyesters

Urea

Cumene

Insecticides

Polyethers

Vinyls


Reports Coverage

Professional,

Each Industrial Process Economics report is focused on a specific production process, and presents:

structured reports

* A thorough analysis of the production process * Capital investment breakdown * Production cost breakdown

Who Is Using These Reports

Up-to-date,

Professionals in several disciplines, from strategic planning and new business development to research and

independent

innovation, use our Industrial Process Economics reports to:

analyses

* Examine capital investment breakdowns * Quickly screen and assess capital investment options * Evaluate/select independent industrial process licensors * Define consistent business cases for investments

Extremely

* Obtain unbiased estimates of ventures capital and operating costs (CapEx & OpEx)

affordable

* Evaluate M&A alternatives * Make realistic assessments of the economic potential of R&D breakthroughs

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About Intratec Solutions, LLC Intratec is an independent research and leading advisory firm, recognized for excellence in the evaluation of chemical markets and the economics of industrial processes. We are a mix of process engineers, market researchers and cost estimators with extensive industry experience. Since 2002, the reports, databases and indexes we provide have boosted the early recognition of promising research and capital investment opportunities in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors. With more than 800 up-to-date professional reports targeting chemical markets and process economics, our portfolio is constantly growing. Worldwide Headquarters

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