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TPM-Total Productive Maintenance Training Total Productive Maintenance (TPM) Training Purpose Want to turn your maintenance function from a simple react and repair function to a reliable system that prevents breakdowns? Total Productive Maintenance (TPM) is the vehicle to do this! What is Total Productive Maintenance? It is a system that breaks up the complexity of equipment therefore allowing operators and maintenance staff to work together to select, correct, and maintain equipment so that breakdowns seldom occur during production. TPM, Total Productive Maintenance focuses your energies to eliminate downtime and unexpected losses and get productivity back to world-class standards. TPM, Total Productive Maintenance training package will allow you to implement a robust system that focuses on systemizing your maintenance needs. Your employees will develop a customized Total Productive Maintenance system that produces a high Overall Equipment Effectiveness (OEE). This measures the time you need that equipment to meet daily customer demand. TPM, Total Productive Maintenance uses this effective analytical tool as a baseline to benchmark actual customer demand time, not the maximum scheduled production time. With our TPM, Total Productive Maintenance Training Package you can achieve an Overall Equipment Effectiveness (OEE) in the mid to upper 90% without major capital expenditures!
TPM, Total Productive Maintenance Training enables participants to: ● Understand and describe the 6 major losses in equipment effectiveness ● Assess and evaluate performance of machines and equipment: autonomously and proactively ● Understand and use the Overall Equipment Effectiveness (OEE) tool for each piece of equipment ● Improve Overall Equipment Effectiveness (OEE) via application of Total Productive Maintenance tools and techniques ● Change to a system that prevents, predicts, and is proactive in their approach to maintenance ● Accomplish actual TPM implementation with measurable results Goals of TPM,Total Productive Maintenance ● No unplanned downtime ● Zero defects ● Zero speed losses ● No safety issues or accidents ● Extending the machine’s effective lifetime with little cost TPM,Total Productive Maintenance Training Outline TPM,Total Productive Maintenance 4 Day Hands-On Workshop Day 1:TPM,Total Productive Maintenance Training Portion ● Total Productive Maintenance Introduction: TPM Perspective ● Lifecycle costing, True costs, Benefits of TPM,Total Productive Maintenance ● Autonomous Maintenance, TPM,Total Productive Maintenance Inspection ● Visual Aids and management of maintenance ● 7 Types of Abnormalities, TPM,Total Productive Maintenance Tags, One-Point Lessons ● OEE Worksheet, 6 Major Losses, Practical steps to improvement Day 2: Shop Floor Implementation ● Begin “shop floor” phase of training ● Perform analysis and inspection ● OEE Measurements and documentation ● Establish countermeasures Day 3 ● Visual controls and visual systems for equipment ● Establish cleaning and lubrication standards (TPM,Total Productive Maintenance Inspection Cards) ● Formalize mechanical, electrical, and other control standards ● General inspection training and One-Point Lesson development Day 4
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Finalized inspection routine; document; responsibilities; etc. 30 Day Action Log OEE - Overall Equipment Effectiveness Conclude shop floor implementation Review TPM fundamentals TPM,Total Productive Maintenance team presentations and management review
Total Productivity Maintenance (TPM) Training Achievement Upon SUCCESSFUL completion of the TPM,Total Productive Maintenance course a Certificate of “TPM Certified Practitioner Training” will be issued. CPD-32 CEU-3.2
Total Productivity Maintenance (TPM) Training Duration- 04 Days TPM Training Calendar [ Click here ] Value added Total Productivity Maintenance (TPM) Training Accelerate learning with the expert faculty Lead Auditors and Principal Trainers from the Industry. Learning Total Productivity Maintenance (TPM) from the "Specialist Expert" has many advantages:● It will drastically change the way of thinking and basic approach towards the Management System Standards. ● You would cherish & Benchmark our training for a very long time to come. ● No fictitious case studies you can not connect with. ● Real time examples, real time scenarios you can quickly relate to. ● Complete Focus on your systems, processes and line of businesses. ● 100% involvement and engagement of the participants ● Learn to make the ISO Standard sweat to:A). Improve the profits. B). Reduce rework, defects, customer rejections, wastage,& cost of operation C). Enhance customer delight D). Reduce attrition of customers and employees E). Enhance confidence of all stakeholders Total Productivity Maintenance (TPM)