WIDIA Advances catalogue 2019 by Industrial Tooling Corporation LTD ITC Ltd

FE ATURING THE L ATEST PRODUC TS FROM WIDI Aâ&#x201E;¢

ADVANCES 2019 METRIC

I N T RO D U C I N G...

NEW PRODUCTS 70NS pages 24–27

VSM890™-12 pages 4–11

VXF™-07 pages 12–17, 21

VXF™-12 pages 12–14, 18–21

WGC pages 70–87

widia.com

INDEXABLE MILLING

4–21

VSM890-12 VXF-07 VXF-12

SOLID END MILLING

22–35

The VariMill Family 70NS X-Feed 4U50 4U80 General Purpose End Mills

HOLEMAKING

36–68

TDMX Top Cut 4

TURNING

Top Cut 4™

70–87

WGC

pages 46–68

ORDERING INFORMATION

88–91

Informational Icons Guide Material Overview

GP pages 32–35

TDMX™ pages 36–45

4U50 pages 28–30

4U80 pages 28, 31

COMING SOON! A N A L L- I N C L U S I V E C ATA LOG U E S H OWC A S I N G W I D I A â&#x201E;¢ TOO L I N G A N D M AC H I N I N G S T R AT EG I E S T H AT R E D U C E C YC L E T I M E A N D I N C R E A S E TOO L I N G C O S T S AV I N G S.

2019

AEROSPACE FEATURING THE BEST AEROSPACE COMPONENT MACHINING SOLUTIONS FROM WIDIAâ&#x201E;¢

VSM890 -12 â&#x201E;¢

UNIQUE 8- E DG E D S O L U T IO N F O R S H O U L D E R A N D FAC E M I L L I N G

VSM890™-12 Weldon® End Mills: 32mm Shell Mills: 40–250mm

8-Edged, Double-Sided True 90° Victory™ Shoulder-Face Mill (VSM) Superior Metal Removal Rates (MRR) delivered through high-performance grades and chipbreakers. Coarse, medium, and fine pitch cutter density to perfectly translate machining capability into higher productivity. New pocket seat design for improved insert seating and great stability at roughing applications. Applicable in a wide range of workpiece materials: aluminium, steel, cast iron, titanium, stainless steel, and high-temp alloys. Comprehensive standard offering for cutter bodies and inserts to address light machining to heavy roughing jobs.

NEW! Available in the new WU10PM and WS40PM grades.

widia.com

VSM890 -12 ™

8-Edged, Double-Sided True 90° Victory™ Shoulder-Face Mill

• True 90° wall and stepping down capability. • Axial depth of cut capability; Ap1 max up to 9,8mm. • Optimised chip gash design for proper chip evacuation. Super-positive rake design for low machine power consumption.

• User-friendly pocket numbering system. • Cutter bodies with internal coolant supply. • Less bur creation on the workpiece.

Integrated wiper facet for excellent surface floor finish.

Unique insert rake design to reduce and perfectly balance axial and radial cutting forces. Engineered for light machining to heavy roughing in all material groups. -ALP

-ML

-MM

P M S

P M K S H

First choice for Non-Ferrous materials.

First choice for Stainless Steel, light machining, and finishing jobs.

First choice for general purpose in all workpiece materials. Engineered for high-feed rates.

Finishing Capabilities/Lower Cutting Forces Geometry Strengthening/Stronger Cutting Edge Protection

Applications 1

1. Face milling. 2. Full slotting with 100% radial engagement. 3. Shoulder milling with stepping down and great wall finish.

4. Shoulder milling with low axial and high radial engagement.

5. Shoulder milling with low radial and high axial engagement. 6. HPC face milling. First choice to clean up castings.

7. Dynamic/trochoidal slot milling. 8. Z-axis plunge milling. 9. Z-axis contour plunge milling. 10. Z-axis zig-zag slot plunge milling.

8 5

7 6

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Victory™ Shoulder-Face Mills • VSM890™-12 Series

TTWeldon® End Mills order number 6596066

catalogue number VSM890D032Z03B25SN12

D1 32

D 25

L 89

L2 32

Ap1 max 9,8

Z 3

max RPM 33200

coolant supply Yes

kg 0,31

catalogue number VSM890D040Z04S16SN12 VSM890D050Z04S22SN12 VSM890D050Z05S22SN12 VSM890D063Z05S22SN12 VSM890D063Z07S22SN12 VSM890D080Z05S27SN12 VSM890D080Z07S27SN12 VSM890D080Z09S27SN12 VSM890D100Z06S32SN12 VSM890D100Z08S32SN12 VSM890D100Z11S32SN12 VSM890D125Z07S40SN12 VSM890D125Z10S40SN12 VSM890D125Z14S40SN12 VSM890D160Z08S40SN12 VSM890D160Z12S40SN12 VSM890D160Z16S40SN12 VSM890D200Z10S60SN12 VSM890D200Z14S60SN12 VSM890D200Z22S60SN12 VSM890D250Z16S60SN12

D1 40 50 50 63 63 80 80 80 100 100 100 125 125 125 160 160 160 200 200 200 250

D 16 22 22 22 22 27 27 27 32 32 32 40 40 40 40 40 40 60 60 60 60

D6 39 49 49 49 49 60 60 60 78 78 78 89 89 89 110 110 110 130 130 130 130

L 40 40 40 40 40 50 50 50 50 50 50 63 63 63 63 63 63 63 63 63 63

Ap1 max 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8

Z 4 4 5 5 7 5 7 9 6 8 11 7 10 14 8 12 16 10 14 22 16

max RPM 28000 24100 24100 20800 20800 18000 18000 18000 15800 15800 15800 13900 13900 13900 12200 12200 12200 10800 10800 10800 9600

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,20 0,32 0,32 0,48 0,45 0,96 1,03 1,01 1,69 1,56 1,53 2,79 2,98 2,86 4,10 4,15 8,97 5,62 5,59 5,67 8,10

TTShell Mills order number 6596067 6596068 6596069 6596070 6596111 6596112 6596113 6596114 6596115 6596116 6596117 6596118 6596119 6596121 6596122 6596123 6596124 6596125 6596126 6596127 6596128

TTSpare Parts

D1 32 - 250

insert screw MS-2071

Nm 4,0

wrench DT15IP

NOTE: Please order Torx Plus driver separately.

widia.com

VSM890 -12 ™

Victory™ Shoulder-Face Mills • VSM890-12 Series

alternate choice

S H

TTSNHX-ALP • For Aluminium and Other Non-Ferrous Alloys

ISO catalogue number

cutting edges

SNHX120408PNERALP

12,00

4,61

12,00

1,34

0,80

j j

v v

WK15CM WK15PM WN25PM WP25PM WP35CM WP40PM WS40PM WU10PM

first choice

– – 6596397 – – – – –

P M K N

cutting edges

SNHX120408PNERML

12,00

4,61

12,00

1,34

0,80

– – – 6596398 – – 6596399 –

ISO catalogue number

WK15CM WK15PM WN25PM WP25PM WP35CM WP40PM WS40PM WU10PM

TTSNHX-ML • Precision Finishing and Light Machining

cutting edges

SNHX120408PNSRMM

12,00

4,61

12,00

1,34

0,80

– – – 6596431 – 6596432 6596433 6596400

ISO catalogue number

WK15CM WK15PM WN25PM WP25PM WP35CM WP40PM WS40PM WU10PM

TTSNHX-MM • Universal Geometry for Medium Machining

cutting edges

SNPX120408PNSRMM

12,00

4,61

12,00

1,34

0,80

6595550 6595546 – 6595547 6595571 6595548 6595549 –

ISO catalogue number

WK15CM WK15PM WN25PM WP25PM WP35CM WP40PM WS40PM WU10PM

TTSNPX-MM • Universal Geometry for Heavy Roughing

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Victory™ Shoulder-Face Mills • VSM890™-12 Series

TTInsert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1

Light Machining Geometry SNHX-ML SNHX-ML SNHX-ML SNHX-ML SNHX-ML SNPX-MM SNPX-MM SNHX-ALP SNHX-ALP SNHX-ML SNHX-ML SNHX-ML SNHX-MM

General Purpose Grade WS40PM WS40PM WP25PM WS40PM WS40PM WK15PM WK15PM WN25PM WN25PM WP25PM WS40PM WS40PM WU10PM

Heavy Machining

Geometry SNPX-MM SNPX-MM SNPX-MM SNHX-ML SNHX-ML SNPX-MM SNPX-MM SNHX-ALP SNHX-ALP SNHX-ML SNHX-ML SNHX-ML SNHX-MM

Grade WP40PM WP40PM WP35CM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM WU10PM

Geometry SNPX-MM SNPX-MM SNPX-MM SNPX-MM SNPX-MM SNPX-MM SNPX-MM SNHX-ALP SNHX-ALP SNPX-MM SNPX-MM SNPX-MM –

Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM –

TTRecommended Starting Speeds [m/min]* Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1

WK15CM

WK15PM

WN25PM

– – – – – – – – – – – – – – – – – – – – – – – – – – – 420 385 340 335 295 275 280 250 230 – – – – – – – – – – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – – – – – – – – – – – – – 270 245 215 210 190 175 175 160 145 – – – – – – – – – – – – – – – – – – – – – – – –

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 1075 945 875 945 875 760 945 875 760 – – – – – – – – – – – – – – –

WP25PM 330 275 255 225 185 165 205 185 140 230 180 150 – – – 40 40 50 70 –

285 240 215 185 170 125 180 160 120 205 160 135 – – – 35 35 40 50 –

270 200 175 150 150 100 165 130 95 185 150 120 – – – 25 25 25 35 –

WP35CM 455 280 255 190 260 160 205 185 145 295 235 195 – – – – – – – –

395 255 230 175 230 135 185 160 130 265 210 175 – – – – – – – –

WP40PM

370 230 205 160 210 110 155 140 115 240 190 160 – – – – – – – –

295 250 230 205 170 150 195 175 130 – – – – – – – – – – –

260 215 195 170 155 115 170 150 115 – – – – – – – – – – –

245 180 160 135 135 90 155 125 90 – – – – – – – – – – –

WS40PM – – – – – – – – 145 120 110 80 170 140 145 120 110 85 – – – – – – – – – – – – 35 25 35 25 40 25 50 30 – –

– – – – 170 150 210 180 145 – – – – – – 40 40 50 60 –

WU10PM – – – – – – – – – 295 230 195 – – – – – – – 160

– – – – – – – – – – – – – – – – – – 265 240 205 190 175 160 – – – – – – – – – – – – – – 130 90

NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.

Light Machining

General Purpose

Heavy Machining

TTRecommended Starting Feeds [mm] Insert Geometry .E..ALP .E..ML .S..MM

0,12 0,17 0,23

5% 0,28 0,32 0,36

0,43 0,60 0,82

0,08 0,13 0,17

10% 0,20 0,23 0,26

Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,31 0,06 0,15 0,23 0,06 0,44 0,09 0,18 0,33 0,08 0,59 0,13 0,20 0,44 0,11

30% 0,13 0,15 0,17

0,20 0,28 0,38

40–100% 0,05 0,12 0,18 0,08 0,14 0,26 0,10 0,16 0,35

Insert Geometry .E..ALP .E..ML .S..MM

NOTE: U se “Light Machining” values as starting feed rate.

widia.com

VSM890 -12 ™

Victory™ Shoulder-Face Mills • VSM890-12 Series

Best Practices True 90° roughing tool with embedded finishing capabilities all in one tool. Best-in-class wall finish with VSM890-12 in axial stepping-down jobs. For many shop floor setups, no additional finishing is required resulting in shorter machining time and lower tooling cost.

Conventional

VSM890-12

Step 1

Step 2

Step 3

Step 4

Step 5

Excellent wall finish with VSM890-12

Coarse Pitch

• Unstable setup. • Low spindle power. • High axial depth of cut Ap1. • Low feed rate. • Machining aluminium. • Driven tools.

Medium Pitch

• Regular setup. • Regular spindle power. • Medium feed rate.

Fine Pitch

• Rigid setup. • High spindle power. • Low axial depth of cut Ap1. • High feed rate. • Boost productivity and cut into cycle time.

Machining Stability

–

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Victory™ Shoulder-Face Mills • VSM890™-12 Series

TTVSM890-12 Z-Axis Plunge Milling cutting diameter (D1) 32 40 50 63 80 100 125 160 200 250

Y max 8,9 8,9 8,9 8,9 8,9 8,9 8,9 8,9 8,9 8,9

X 28,68 33,27 38,25 43,89 50,31 56,95 64,29 73,34 82,48 92,65

Y max

VSM890-12 Cartridge for M4000 M4000CA-SNHX12 (MM6602179)

widia.com

VXF

™ V I C TO R Y ™ X- F E E D ™

NE X T LEVEL OF H IG H -F E E D M I L L I N G

VXF™-07 and VXF™-12 Series VXF-07: Ap1 max: 0,9mm VXF-07: fz max: 2,0 mm/z VXF-12: Ap1 max: 2,5mm VXF-12: fz max: 2,0 mm/z 16.5° lead angle redistributes cutting forces in the spindle z-axis direction. Feed rates up to 2,0 mm/z significantly reduce machining cycle times. Optimised cutter body and chip gash design perfectly serves high-feed requirements. PSTS inserts for powerful low cost per edge high-feed milling. Cutters with internal coolant supply. Nickel-plated surface protection.

VXF is a high-feed productivity booster designed to establish new industry standards with market-leading milling grades like WS40PM.

widia.com

VXF -07 and VXF -12 ™

™

4-Edged, Victory™ X-Feed™ Mills

• 16.5° lead angle redistributes cutting forces in the spindle z-axis direction. • Greatly reduces tool deflection and vibrations for improved tool life.

Perfect combination of round and square insert style.

• Suitable for long tool reach. • Unique integrated radial wiping facet to achieve a nice wall finish at pocket and helical interpolation milling. • Durable cutting edges qualified to machine a wide range of materials. • WS40PM — best-in-class milling grade for machining stainless steel and HTA.

Radial Facet

16,5° BS Axial Facet

AP1 max

Specifically engineered chipbreakers for powerful high-feed milling. -MM VXF-07

-MM VXF-12

-MH VXF-07

-MH VXF-12

P M S

P H

First choice for Soft Steel, Stainless Steel, and High-Temp Alloys. Best fit for pocketing and profiling operations.

First choice for P3 and P4 materials. Stronger edge protection for heavy roughing jobs and hardened steel up to 48HRc.

First choice for P3 and P4 materials. Stronger edge protection for heavy roughing jobs.

Lower Cutting Forces

Geometry Strengthening/Stronger Cutting Edge Protection

Applications

1. Face milling.

2. 3D profile milling. 3. Pocket milling into full material.

4. Helical interpolation into full material.

5. Deep pocket milling into full material.

6. Dynamic/trochoidal milling. 7. Aggressive ramp milling.

8. Contour Milling. 9. Face milling deep cavities with long tool reach. 10. Z -axis contour plunge milling.

6 10

2 9 4 14

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Victory™ High-Feed Mills • VXF™-07 Series

TTScrew-On End Mills order number 6597130 6597151 6597152 6597153

catalogue number VXF016Z02M08XP07 VXF020Z03M10XP07 VXF025Z04M12XP07 VXF032Z05M16XP07

D1 max 16 20 25 32

D1 7 11 16 23

D 13 18 21 29

DPM 8,5 10,5 12,5 17,0

G3X M8 M10 M12 M16

L2 25 35 35 43

WF 11 15 18 24

Ap1 max 0,9 0,9 0,9 0,9

Z 2 3 4 5

max ramp angle 5.9° 3.4° 2.2° 1.4°

max RPM 65000 57000 49000 41500

coolant supply Yes Yes Yes Yes

kg 0,03 0,07 0,09 0,22

Z 2 2 3 4

max ramp angle 5.9° 5.4° 3.4° 2.2°

max RPM 65000 61000 57000 49000

coolant supply Yes Yes Yes Yes

kg 0,24 0,31 0,41 0,69

Z 5 7

max ramp angle 1.0° .7°

max RPM 35000 31300

coolant supply Yes Yes

kg 0,19 0,33

TTCylindrical End Mills order number 6597154 6597155 6597156 6597157

catalogue number VXF016Z02A16XP07L180 VXF018Z02A18XP07L180 VXF020Z03A20XP07L190 VXF025Z04A25XP07L200

D1 max 16 18 20 25

catalogue number VXF040Z05S16XP07 VXF050Z07S22XP07

D1 max 40 50

D1 7 9 11 16

D 16 18 20 25

L 180 180 190 200

L2 25 25 32 40

Ap1 max 0,9 0,9 0,9 0,9

TTShell Mills order number 6597158 6597159

D1 31 41

D 16 22

D6 38 42

L 32 40

Ap1 max 0,9 0,9

TTSpare Parts

D1 max 16 - 50

insert screw 12148067200

Nm 1,7

wrench 12148086600

NOTE: Please order wrench separately.

widia.com

VXF -07 ™

Victory™ High-Feed Mills • VXF-07 Series

first choice

alternate choice

P M K N S H

v v

cutting edges

XPPT070308ERMM

7,30

3,17

7,30

0,80

6595819 – 6595820 –

ISO catalogue number

WP25PM WP40PM WS40PM WU10PM

TTXPPT-MM • Best Fit for Pocketing and Profiling Operations

cutting edges

XPPW070310SRMH

7,30

3,17

7,30

1,00

– 6595770 – 6595769

ISO catalogue number

WP25PM WP40PM WS40PM WU10PM

TTXPPW-MH • Dedicated Geometry for Heavy Roughing

TTInsert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 S1–S2 S3 S4 H1

Light Machining Geometry XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPW-MH XPPW-MH XPPT-MM XPPT-MM XPPT-MM XPPW-MH

General Purpose Grade WP25PM WP25PM WP25PM WS40PM WS40PM WU10PM WU10PM WP25PM WS40PM WS40PM WU10PM

Geometry XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPW-MH XPPW-MH XPPT-MM XPPT-MM XPPT-MM XPPW-MH

Heavy Machining Grade WS40PM WS40PM WS40PM WS40PM WS40PM WU10PM WU10PM WS40PM WS40PM WS40PM WU10PM

Geometry XPPW-MH XPPW-MH XPPW-MH XPPW-MH XPPW-MH XPPW-MH XPPW-MH – – – –

Grade WP40PM WP40PM WP40PM WP40PM WP40PM WU10PM WU10PM – – – –

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Victory™ High-Feed Mills • VXF™-07 Series

TTRecommended Starting Speeds [m/min]* Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1

WP25PM 395 330 305 270 220 200 245 220 170 275 215 180 50 50 60 85 145

340 290 260 220 205 150 215 190 145 245 190 160 40 40 50 60 110

WP40PM 325 240 210 180 180 120 200 155 115 220 180 145 30 30 30 40 85

355 300 275 245 205 180 235 210 155 – – – 50 50 60 80 –

WS40PM

310 260 235 205 185 140 205 180 140 – – – 40 40 50 60 –

295 215 190 160 160 110 185 150 110 – – – 35 35 35 40 –

– – – – 205 180 250 215 175 – – – 50 50 60 70 –

WU10PM

– – – – 175 130 205 175 130 – – – 40 40 50 60 –

– – – – 145 95 170 145 100 – – – 30 30 30 35 –

– – – – – – – – – 355 275 235 – – – – 190

– – – – – – – – – 320 245 210 – – – – 155

– – – – – – – – – 290 230 190 – – – – 110

TTRecommended Starting Feeds [mm] Light Machining

At 0,60 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH

0,46 0,84

5% 1,32 1,84

2,43 3,12

0,32 0,59

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,89 1,53 0,24 0,65 1,09 0,21 0,56 1,21 1,85 0,43 0,87 1,30 0,38 0,75

General Purpose

Heavy Machining

40–100% 0,52 0,85 0,69 1,02

Insert Geometry

0,94 1,12

0,19 0,34

.E..MM .S..MH

0,87 1,04

40–100% 0,18 0,48 0,79 0,32 0,64 0,94

Insert Geometry .E..MM .S..MH

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 40–100% 1,89 0,27 0,73 1,24 0,20 0,53 0,89 0,17 0,46 0,77 0,16 0,42 0,70 2,35 0,48 0,98 1,49 0,36 0,71 1,07 0,31 0,62 0,92 0,28 0,56 0,84

Insert Geometry .E..MM .S..MH

At 0,70 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH

0,42 0,78

5% 1,21 1,68

2,20 2,79

0,30 0,55

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,83 1,41 0,22 0,60 1,01 0,19 0,52 1,12 1,71 0,40 0,81 1,21 0,35 0,70

At 0,90 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH

0,37 0,68

5% 1,06 1,46

NOTE: U se “Light Machining” values as starting feed rate.

TTCAM Programming insert size 07

widia.com

Programming Data insert R radius (to be programmed) 0,8 1,4 1,0 1,5

t 0,4 0,4

VXF -12 ™

Victory™ High-Feed Mills • VXF-12 Series

TTScrew-On End Mills order number 6596723

catalogue number VXF032Z03M16XD12

D1 max 32

D1 14

D 29

DPM 17,0

G3X M16

L2 43

WF 24

Ap1 max 2,5

Z 3

max ramp angle 1.8°

max RPM 31500

coolant supply Yes

kg 0,19

Z 4 4 4 5 5 6 6 7

max ramp angle 1.4° 1.3° .9° .8° .6° .5° .5° .3°

max RPM 26500 25500 22500 22000 19500 19000 17000 15000

coolant supply Yes Yes Yes Yes Yes Yes Yes Yes

kg 0,18 0,20 0,31 0,32 0,47 0,56 0,89 1,38

TTShell Mills order number 6596725 6596727 6596728 6596729 6596730 6596732 6596733 6596734

catalogue number VXF040Z04S22XD12 VXF042Z04S22XD12 VXF050Z04S22XD12 VXF052Z05S22XD12 VXF063Z05S22XD12 VXF066Z06S27XD12 VXF080Z06S27XD12 VXF100Z07S32XD12

D1 max 40 42 50 52 63 66 80 100

D1 22 24 32 34 45 48 62 82

D 22 22 22 22 22 27 27 32

D6 38 38 48 48 53 53 55 65

L 40 40 40 40 40 45 50 50

Ap1 max 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5

TTSpare Parts

D1 max 32 - 100

insert screw 12148007200

Nm 3,8

wrench 12148099400

NOTE: Please order wrench separately.

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Victory™ High-Feed Mills • VXF™-12 Series

first choice

alternate choice

P M K N S H

ISO catalogue number

cutting edges

XDPT120512ERMM

12,70

5,56

12,70

1,20

6596438 WP25PM – WP40PM 6596439 WS40PM

TTXDPT-MM • Best Fit for Pocketing and Profiling Operations

ISO catalogue number

cutting edges

XDPT120515SRMH

12,70

5,56

12,70

1,50

– WP25PM 6596440 WP40PM – WS40PM

TTXDPT-MH • Dedicated Geometry for Heavy Roughing

TTInsert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 S1–S2 S3 S4

widia.com

Light Machining Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM

General Purpose Grade WP25PM WP25PM WP25PM WS40PM WS40PM WP25PM WS40PM WS40PM

Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM

Heavy Machining Grade WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM

Geometry XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH

Grade WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM

VXF -12 ™

Victory™ High-Feed Mills • VXF-12 Series

TTRecommended Starting Speeds [m/min]* Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 S 3 4

WP25PM

WP40PM

340 290 260 220 205 150 215 190 145 40 40 50 60

395 330 305 270 220 200 245 220 170 50 50 60 85

325 240 210 180 180 120 200 155 115 30 30 30 40

310 260 235 205 185 140 205 180 140 40 40 50 60

355 300 275 245 205 180 235 210 155 50 50 60 80

WS40PM 295 215 190 160 160 110 185 150 110 35 35 35 40

– – – – 175 130 205 175 130 40 40 50 60

– – – – 205 180 250 215 175 50 50 60 70

– – – – 145 95 170 145 100 30 30 30 35

TTRecommended Starting Feeds [mm] Light Machining

General Purpose

Heavy Machining

At 1,30 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH

0,49 0,70

5% 1,59 1,80

2,52 2,76

0,35 0,51

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 1,13 1,78 0,26 0,84 1,31 0,23 0,73 1,28 1,94 0,38 0,95 1,44 0,33 0,83

1,14 1,25

40–100% 0,21 0,67 1,04 0,30 0,76 1,14

Insert Geometry .E..MM .S..MH

1,00 1,10

40–100% 0,19 0,59 0,92 0,27 0,67 1,00

Insert Geometry .E..MM .S..MH

0,83 0,91

40–100% 0,15 0,49 0,76 0,22 0,55 0,83

Insert Geometry .E..MM .S..MH

At 1,70 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH

0,43 0,62

5% 1,39 1,57

2,20 2,41

0,31 0,45

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,99 1,56 0,23 0,74 1,15 0,20 0,64 1,12 1,70 0,33 0,84 1,26 0,29 0,73

At 2,50 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH

0,36 0,51

5% 1,15 1,30

1,81 1,99

0,26 0,37

Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,83 1,29 0,19 0,62 0,96 0,17 0,54 0,93 1,41 0,28 0,70 1,05 0,24 0,61

NOTE: Use “Light Machining” values as starting feed rate.

TTCAM Programming insert size 12

Programming Data insert R radius (to be programmed) 1,2 2,7 1,5 2,8

t 0,97 0,95

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Victory™ High-Feed Mills • VXF-07™ and VXF™-12 Series

Helical Interpolation

Best Practices

Ø dm

High-Feed Facing

Small Depth Plunging

Ramping Linear

Ap max HF Ramp Angle

Ø D1 max

Ap max ramp

Ø D1 max

Ramp Angle

Z1 max (pitch)

T max

Ø D1 max

Ø D1 max Ø dHole min/max

High-Feed Facing

VXF-07

VXF-12

D1 max 16 18 20 25 32 40 50 32 40 42 50 52 63 66 80 100

Ap max HF 0,60 0,60 0,60 0,60 0,60 0,60 0,60 1,30 1,30 1,30 1,30 1,30 1,30 1,30 1,30 1,30

Ramping Linear Ramp Angle max 5,9 5,4 3,4 2,2 1,4 1,0 0,7 1,8 1,4 1,3 0,9 0,8 0,6 0,5 0,5 0,3

Ap max Ramp 0,60 0,60 0,60 0,60 0,60 0,60 0,60 1,80 1,80 1,80 1,80 1,80 1,80 1,80 1,80 1,80

Small Depth Plunging

Helical Interpolation Ramp Angle max 5,9 5,4 3,4 2,2 1,4 1,0 0,7 1,8 1,4 1,3 0,9 0,8 0,6 0,5 0,5 0,3

d Hole min 22,0 24,0 30,0 40,0 54,0 70,0 90,0 42,0 58,0 62,0 78,0 82,0 104,0 110,0 138,0 178,0

d Hole max 30,0 32,0 38,0 48,0 62,0 78,0 98,0 62,0 78,0 82,0 98,0 102,0 124,0 130,0 158,0 198,0

Z1 max Helical 0,60 0,60 0,60 0,60 0,60 0,60 0,60 1,80 1,80 1,80 1,80 1,80 1,80 1,80 1,80 1,80

T max 0,45 0,45 0,30 0,30 0,30 0,30 0,30 0,80 0,80 0,80 0,80 0,80 0,80 0,80 0,80 0,80

Ødm = ØHole–ØD1 max Z1 = Ødm x 3,14 x tan ramp angle. Z1 ≤ Z1 max and ≤ ramp angle max Ramp angle = arc tan x ((Z1)/Ødm x 3,14))

Ø D1 max Flat Face

D1 max 16–50 32–100

VXF-07 VXF-12

cutting diameter (D1) 16 18 20 25 32 40 50

Y max 3,0 3,0 3,0 3,0 3,0 3,0 3,0

B 4,20 9,10

Ae max ≤ 2 x ØD1 max–2 x B Flat Face = Ae max–2 x B

TTZ-Axis Plunge Milling VXF-07

Ae max

VXF-12

X 12,49 13,41 14,28 16.24 18.65 21.07 23.74

cutting diameter (D1) 32 40 42 50 52 63 66 80 100

Y max 9,0 9,0 9,0 9,0 9,0 9,0 9,0 9,0 9,0

X 28,77 33,40 34,46 38,41 39,34 44,09 45,29 50,55 57,23

Y max

TTFeed Rate Guide • Z-Axis Plunge Milling • fz (mm/tooth) Light Machining

VXF-07 VXF-12

widia.com

Insert Geometry .E..MM .S..MH .E..MM .S..MH

Recommended Starting Feed per Tooth (Fz) 0,06 0,10 0,07 0,10

0,15 0,20 0,20 0,25

– – 0,30 0,35

General Purpose

Insert Geometry .E..MM .S..MH .E..MM .S..MH

Heavy Machining Y max 3,0 3,0 9,0 9,0

WIDIA-HANITA

™

A S O L I D F O U N DAT I O N T HE VA RIMIL L™ FA MILY The WIDIA-Hanita VariMill family continues to provide leading-edge solutions for some of the most advanced applications in the general engineering, aerospace, and defense industries. These industries require complex machining techniques in some of the most exotic materials.

VariMill I™ This 4-flute geometry is designed with unequal flute spacing for plunging, slotting, and profiling at the highest possible feed rates for a wide range of materials.

VariMill II™ This 5-flute geometry is designed with unequal flute spacing for advanced milling jobs in a wide range of materials.

VariMill III™ This 7-flute geometry is designed with unequal flute spacing and is designed to provide the highest Metal Removal Rates (MRR) and extended tool life in the most demanding materials in the aerospace industry.

OON! NG S COMI

See the entire VariMill™ platform in the 2019 VariMill Family Catalogue coming soon!

widia.com

70NS

V I C TO R Y ™ X- F E E D ™

PRO D U C T I V I T Y I M PROV E D I N H IG H -F E E D M I L L I N G O F S TA I N L E S S S T E E L A N D T I TA N I U M M AT E R I A L S

NEW!

70NS Series Designed for high-feed rates. 6 flutes and 3 x D diameter neck reach. Designed for circular plunging and ramping, 3D machining, face milling, and pocketing applications. Stainless steel and high-temp alloys. Improved tool life due to reduced radial forces.

Larger radial engagement vs. standard ball nose end mills.

5â&#x20AC;&#x201C;10% Radial engagement

55% Radial engagement

widia.com

X-Feed

™

70NS Series • Stainless Steel/High-Temp • X-Feed

TT70NS Series • X-Feed

first choice

alternate choice

grade AlTiN-MT AlTiN-MT AlTiN order # 6441882 6441883 6441884 6441885 6441886 6441887 6441888

catalogue # 70NS06002 70NS08003 70NS10004 70NS12005 70NS16006 70NS20007 70NS25008

D1 6,0 8,0 10,0 12,0 16,0 20,0 25,0

D 6 8 10 12 16 20 25

D3 5,50 7,50 9,00 11,00 15,00 19,00 23,50

L3 17,75 23,75 29,50 35,50 47,50 59,50 74,25

length L 63 76 89 100 110 125 150

Re 0,38 0,50 0,63 0,75 1,00 1,25 1,56

Rt 0,67 0,89 1,12 1,34 1,79 2,23 2,90

NOTE: Y RC = distance from centre line to the crown of the R radius. RCN = distance from centre line to the start of the cutting edge. This dimension can also help determine the minimum circle size when helical ramping. R = the head radius size. Rε = the shoulder radius or radius at the corner of the cutter. End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30

tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073

tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013

D ≤3 > 3–6 > 6–10 > 10–18 > 18–30

TTProgramming Data 70NS Metric Ramping Guide for Circular and Linear Interpolation Geometrical Parameters

diameter

Ap1 max

Rfm

[mm] 6 8 10 12 16 20 25

[mm] 0,32 0,42 0,53 0,63 0,84 1,05 1,25

[mm] 6 8 10 12 16 20 25

[mm] 0,67 0,89 1,12 1,34 1,79 2,23 2,90

Xfm

Circular Interpolation

Yfm

[mm] [mm] [mm] 0,375 0,338 0,75 0,500 0,450 1,00 0,625 0,562 1,25 0,750 0,674 1,50 1,000 0,915 2,00 1,250 1,124 2,50 1,5625 1,405 3,1250 Recommended Feed

Number

[mm] 1,26 1,68 2,10 2,52 3,36 4,20 5,25

flutes 6 6 6 6 6 6 6

Linear Interpolation Calculated Length (mm) per Ramp Angle

Allowed Range of Hole Diameter Smallest 8,52 11,36 14,2 17,04 22,72 28,4 35,5

Largest 12 16 20 24 32 40 50

Ramp Angle (degree) 1 18,12 24,16 30,20 36,24 48,31 60,39 70,61 30%

2 9,06 12,08 15,09 18,11 24,15 30,19 35,80 30%

3 6,03 8,05 10,06 12,07 16,09 20,11 23,85 30%

4 4,52 6,03 7,54 9,05 12,06 15,08 17,88 30%

5 3,61 4,82 6,02 7,23 9,64 12,05 14,29 10%

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

70NS Series • X-Feed™

TT70NS Series • X-Feed

Material Group 1 2 M 3 1 2 S 3 4

Profile Milling

AlTiN-MT

Cutting Speed — Vc m/min

ap 0.5 x D 0.5 x D 0.5 x D 0.5 x D 0.5 x D 0.5 x D 0.5 x D

ae 0.55 x D 0.55 x D 0.55 x D 0.55 x D 0.55 x D 0.55 x D 0.55 x D

min 90 60 60 50 50 25 50

– – – – – – –

Recommended Feed Per Tooth (fz = mm/th) for 3D milling/profiling (A)

max 115 80 70 90 80 40 60

D1 — Diameter mm fz fz fz fz fz fz fz

6,0 0,300 0,240 0,240 0,270 0,240 0,180 0,210

8,0 0,400 0,320 0,320 0,360 0,320 0,240 0,280

10,0 0,500 0,400 0,400 0,450 0,400 0,300 0,350

12,0 0,540 0,480 0,480 0,500 0,480 0,350 0,420

16,0 0,720 0,640 0,640 0,650 0,600 0,430 0,560

20,0 0,900 0,800 0,800 0,800 0,700 0,500 0,700

25,0 1,125 1,000 1,000 1,000 0,900 0,600 0,875

NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters greater than 12mm.

widia.com

4U50 & 4U80 A E RO S PAC E RO U G H I N G

NEW!

4U50 Shallow pitch rougher. 4â&#x20AC;&#x201C;6 flutes with variable spacing. Short length of cut and 3 x D diameter neck length. Stainless steel and high-temp alloys. Centre cutting.

4U80 Shallow pitch rougher. 4â&#x20AC;&#x201C;6 flutes with variable spacing. Regular length of cut. Stainless steel and high-temp alloys. Centre cutting.

widia.com

High-Performance Roughers 4U50 Series

TT4U50 Series

first choice

alternate choice

AlTiN-MT grade AlTiN-MT AlTiN order # 6431403 6431404 6431405 6431406 6431407 6431408 6431409

catalogue # 4U50M060R2TC 4U50M080R3TC 4U50M100R4TE 4U50M120R5TE 4U50M160R6TE 4U50M200R7TG 4U50M250R8TG

D1 6,0 8,0 10,0 12,0 16,0 20,0 25,0

D 6 8 10 12 16 20 25

D3 5,64 7,52 9,40 11,28 15,04 18,80 23,50

length of cut Ap1 max 6,00 8,00 10,00 12,00 16,00 20,00 25,00

length L 57 63 72 83 92 104 121

L3 18,00 24,00 30,00 36,00 48,00 60,00 75,00

Re 0,30 0,30 0,50 0,50 0,50 1,00 1,00

ZU 4 4 4 4 6 6 6

End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30

tolerance d11 -0,020/-0,080 -0,030/-0,105 -0,040/-0,130 -0,050/-0,160 -0,065/-0,195

tolerance h6 +/0/-0,006 0/-0,008 0/-0,009 0/-0,011 0/-0,013

D ≤3 > 3–6 > 6–10 > 10–18 > 18–30

TT4U50 Series

Side Milling (A) and Slotting (B)

Material Group 1 2 M 3 1 2 S 3 4

A ap 0,8 x D 0,8 x D 0,8 x D 0,8 x D 0,8 x D 0,8 x D 0,8 x D

B ae 0,5 x D 0,4 x D 0,4 x D 0,4 x D 0,25 x D 0,4 x D 0,3 x D

Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.

AlTiN-MT

ap 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,3 x D 0,75 x D 0,3 x D

Cutting Speed — Vc m/min min 90 60 60 50 25 60 50

– – – – – – –

max 115 80 70 90 40 80 60

D1 — Diameter mm fz fz fz fz fz fz fz

6,0 0,036 0,029 0,025 0,036 0,019 0,029 0,026

8,0 0,050 0,040 0,034 0,050 0,026 0,040 0,037

10,0 0,061 0,048 0,040 0,061 0,032 0,048 0,045

12,0 0,070 0,056 0,047 0,070 0,037 0,056 0,052

14,0 0,079 0,063 0,052 0,079 0,042 0,063 0,058

16,0 0,087 0,070 0,057 0,087 0,046 0,070 0,064

18,0 0,095 0,076 0,061 0,095 0,050 0,076 0,069

20,0 0,101 0,081 0,065 0,101 0,054 0,081 0,074

25,0 0,114 0,091 0,071 0,114 0,061 0,091 0,084

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

4U80 Series

TT4U80 Series

first choice

alternate choice

grade AlTiN-MT AlTiN-MT AlTiN order # 6431246 6431247 6431248 6431249 6431250 6431401 6431402

catalogue # 4U80M060R2TC 4U80M080R3TC 4U80M100R4TE 4U80M120R5TE 4U80M160R6TE 4U80M200R7TG 4U80M250R8TG

D1 6,0 8,0 10,0 12,0 16,0 20,0 25,0

length of cut Ap1 max 13,00 16,00 22,00 26,00 32,00 38,00 45,00

D 6 8 10 12 16 20 25

length L 57 63 72 83 92 104 121

Re 0,30 0,30 0,50 0,50 0,50 1,00 1,00

ZU 4 4 4 4 6 6 6

End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30

tolerance d11 -0,020/-0,080 -0,030/-0,105 -0,040/-0,130 -0,050/-0,160 -0,065/-0,195

tolerance h6 +/0/-0,006 0/-0,008 0/-0,009 0/-0,011 0/-0,013

D ≤3 > 3–6 > 6–10 > 10–18 > 18–30

TT4U80 Series

Side Milling (A) and Slotting (B)

Material Group 1 2 M 3 1 2 S 3 4

A ap 1xD 1xD 1xD 1xD 1xD 1xD 1xD

B ae 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,4 x D 0,4 x D

Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.

AlTiN-MT

ap 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,3 x D 0,75 x D 0,75 x D

Cutting Speed — Vc m/min min 90 60 60 50 25 60 50

– – – – – – –

max 115 80 70 90 40 80 60

D1 — Diameter mm fz fz fz fz fz fz fz

6,0 0,036 0,029 0,025 0,036 0,019 0,029 0,026

8,0 0,050 0,040 0,034 0,050 0,026 0,040 0,037

10,0 0,061 0,048 0,040 0,061 0,032 0,048 0,045

12,0 0,070 0,056 0,047 0,070 0,037 0,056 0,052

14,0 0,079 0,063 0,052 0,079 0,042 0,063 0,058

16,0 0,087 0,070 0,057 0,087 0,046 0,070 0,064

18,0 0,095 0,076 0,061 0,095 0,050 0,076 0,069

20,0 0,101 0,081 0,065 0,101 0,054 0,081 0,074

25,0 0,114 0,091 0,071 0,114 0,061 0,091 0,084

widia.com

4- F L U T E R A D I U S E N D M I L L S

T H E E VO L U T IO N O F A S O L I D C A R B I D E E N D M I L L R E VO L U T IO N

NEW! GP 4-Flute Radius End Mills WIDIA-Hanita general purpose end mills offer plunging, slotting, and profiling for a wide range of materials and applications. Designed to provide high metal removal rates and excellent surface conditions at a value price. A wide range of diameters, lengths, and corner styles (such as chamfered, sharp edge, and ball nose) are available from stock. Radius Series — 4004/4014/4024 • Centre cutting. • Steel, stainless steel, and cast iron. • Radius corner for extended tool life. • Regular, long, and extra long length of cut.

The WIDIA-Hanita™ solid carbide end mill product lines have built a strong ongoing reputation of continuous development and diversification.

widia.com

VariMill

™

4004 4014 4024 Series

TT4004 4014 4024 Series • VariMill GP Radius

first choice

alternate choice

TiAlN grade TiAlN TiAlN order # 6337590 6337731 6337892 6338335 6337732 6337733 6337893 6338336 6337734 6337894 6338337 6337735 6337895 6337896 6337736 6337897 6338338 6337737 6337898 6338339 6337738 6337899 6338340 6337739 6337900 6338341 6337740 6337911 6338342 6337741 6337912 6338343 6337742 6337913 6338344 6337743 6337914 6338345 6337744 6337915

D1 2,0 3,0 3,0 3,0 3,0 4,0 4,0 4,0 4,0 4,0 4,0 5,0 5,0 5,0 6,0 6,0 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 8,0 8,0 10,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0 16,0 16,0

D 3 3 3 3 3 4 4 4 4 4 4 5 5 5 6 6 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 12 12 12 12 12 12 16 16

length of cut Ap1 max 6,30 9,50 19,00 25,00 9,50 11,00 19,00 31,00 11,00 19,00 31,00 13,00 30,00 30,00 16,00 28,00 38,00 16,00 28,00 38,00 20,00 28,00 41,00 20,00 28,00 41,00 22,00 32,00 45,00 22,00 32,00 45,00 25,00 45,00 75,00 25,00 45,00 75,00 32,00 56,00

length L 38 38 63 75 38 50 63 75 50 63 75 50 75 75 50 75 100 50 75 100 50 75 100 50 75 100 72 89 100 72 89 100 89 100 150 89 100 150 92 110

Re 0,50 0,50 0,50 0,50 1,00 0,50 0,50 0,50 1,00 1,00 1,00 0,50 0,50 1,00 0,50 0,50 0,50 1,00 1,00 1,00 0,50 0,50 0,50 1,00 1,00 1,00 0,50 0,50 0,50 1,00 1,00 1,00 0,50 0,50 0,50 1,00 1,00 1,00 0,50 0,50

(continued)

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

4004 4014 4024 Series

(4004 4014 4024 Series • VariMill™ GP Radius — continued)

first choice

alternate choice

TiAlN grade TiAlN TiAlN order # 6338346 6337745 6337916 6338347 6338349

D1 16,0 16,0 16,0 16,0 20,0

D 16 16 16 16 20

length of cut Ap1 max 75,00 32,00 56,00 75,00 75,00

length L 150 92 110 150 150

Re 0,50 1,00 1,00 1,00 0,50

NOTE: R efer to NOVO™ for the complete GP end mill offering.

End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30

tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073

D ≤3 > 3–6 > 6–10 > 10–18 > 18–30

tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013

TT4004 4014 4024 Series • VariMill GP Radius

Side Milling (A) and Slotting (B)

Material Group 0 1 2 P 3 4 1 M 2 1 K 2

A ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max

TiAlN B

ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D

ap 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D

Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.

Cutting Speed — Vc D1 — Diameter m/min min max mm 1,0 2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0 150 – 200 fz 0,007 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 150 – 200 fz 0,007 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 140 – 190 fz 0,007 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 120 – 160 fz 0,006 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 90 – 150 fz 0,005 0,010 0,016 0,021 0,027 0,033 0,045 0,054 0,062 90 – 115 fz 0,006 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070 60 – 80 fz 0,005 0,009 0,014 0,019 0,024 0,029 0,040 0,048 0,056 120 – 150 fz 0,007 0,014 0,021 0,028 0,036 0,044 0,060 0,072 0,083 110 – 140 fz 0,006 0,011 0,017 0,023 0,030 0,036 0,050 0,061 0,070

14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079

16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087

18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095

20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101

widia.com

TDMX

TO P D R I L Lâ&#x201E;¢ M O D U L A R X

S TA B I L I T Y A N D R E L I A B I L I T Y C OM B I N E D I N TO O N E MO D U L A R D R I L L SYS T EM

Platform Standard cutter bodies in 3 x D, 5 x D, and 8 x D lengths. Insert diameter range from 16mm up to 40mm. One geometry and grade to cover steel and cast iron applications.

Easy to Apply Front clamping design. No need to disassemble the body from the holder to change insert. Easy insert nomenclature logic to identify the targeted material group.

Increased Stability and Performance Highly engineered pocket seat design to ensure maximum stability, even in challenging applications like cross hole, inclined entry/exit, and interrupted cuts. Suitable for high feed rates. Flanged shank for higher rigidity. Polished flutes for improved chip evacuation. Brand new WP40PD grade for longer tool life in steel and cast iron applications.

WIDIAâ&#x201E;˘ TOP DRILLâ&#x201E;˘ Modular X (TDMX) is the ultimate choice for high-demanding drilling applications when stability and reliability are required.

widia.com

TDMX — TOP DRILL Modular X ™

Extra-Stable Modular Drill up to 40mm Diameter

• Augmented insert stability thanks to the highly engineered pocket seat design. • Front clamping for an easy insert change, without disassembling the holder from the machine spindle. • Diameter range from 16mm up to 40mm. • L/D ratio of 3 x D, 5 x D, and 8 x D.

One geometry to cover two material groups in modular drilling. PK

P K

First choice for Steel and Cast Iron drilling.

TDMX — Tube Sheet Drilling P Steel

Material: Fe510/1.0553/A441 Condition: rough surface

Specifications

Competitor 25,6

WIDIA 25,6

Grade

—

WP40PD

Geometry

—

Vc (m/min)

100

n (rev/min)

1,247

f (mm/rev)

0,33

0,35

Vf (mm/min)

400

437

LOC (mm)

Internal Emulsion

Diameter (mm)

WIDIA™ SHINING MOMENT

Coolant Tool Life (m)

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Modular Drill System • TDMX

TTTDMX Body — Technical Details Flanged Shank Increase the overall drill stability, above all in deep-drilling applications. Margins Margin lands on the entire body length to ensure the straightness and increased hole quality.

Pocket Seat Extra-stable pocket seat design to increase stability to securely face high-demanding applications.

SL Shank Cylindrical shank with flat: suitable for machining centres, as well as turning centres.

Polished Flutes Improved chip evacuation.

Coolant Channels Coolant channel exit right behind the cutting edge.

Front Clamping Two standard screws to clamp and unclamp the insert, without disassembling the tool from the holder.

TTTDMX Pocket Seat — Technical Details

Double-Seating Angle Ensure the maximum stability under severe cutting conditions.

Coolant Channels

Clamping Screw Front clamping for an easy-to-change insert.

Gash Gash is included in the carbide tip geometry to protect the steel body from the chips.

widia.com

Ejection Pin Necessary to remove the insert due to the extreme tight pocket seat tolerance.

TDMX — TOP DRILL Modular X ™

Modular Drill System • TDMX

TTTOP DRILL™ Modular X • 3 x D/ 5 x D/ 8 x D • Side Lock Shank • Metric

D1 3xD order # 6572091 6572092 6572093 6572094 6572096 6572097 6572098 6572099 6572100 6572101 6572102 6572104 6572105 6572106 6572107 6572108 6572109 6572110 6572121 6572122

3xD catalogue # TDMX160R3SL20M TDMX170R3SL20M TDMX180R3SL25M TDMX190R3SL25M TDMX200R3SL25M TDMX210R3SL25M TDMX220R3SL25M TDMX230R3SL25M TDMX240R3SL32M TDMX250R3SL32M TDMX260R3SL32M TDMX270R3SL32M TDMX280R3SL32M TDMX290R3SL32M TDMX300R3SL32M TDMX310R3SL32M TDMX320R3SL40M TDMX340R3SL40M TDMX360R3SL40M TDMX380R3SL40M

5xD order # 6572125 6572126 6572127 6572128 6572129 6572130 6572141 6572142 6572143 6572144 6572145 6572146 6572147 6572148 6572149 6572150 6572151 6572152 6572153 6572154

5xD

8xD order # 6572155 6572156 6572157 6572158 6572159 6572160 6572171 6572172 6572173 6572174 6572175 6572176 6572177 6572178 6572179 6572180 6572181 6572182 6572183 6572184

catalogue # TDMX160R5SL20M TDMX170R5SL20M TDMX180R5SL25M TDMX190R5SL25M TDMX200R5SL25M TDMX210R5SL25M TDMX220R5SL25M TDMX230R5SL25M TDMX240R5SL32M TDMX250R5SL32M TDMX260R5SL32M TDMX270R5SL32M TDMX280R5SL32M TDMX290R5SL32M TDMX300R5SL32M TDMX310R5SL32M TDMX320R5SL40M TDMX340R5SL40M TDMX360R5SL40M TDMX380R5SL40M

8xD

catalogue # TDMX160R8SL20M TDMX170R8SL20M TDMX180R8SL25M TDMX190R8SL25M TDMX200R8SL25M TDMX210R8SL25M TDMX220R8SL25M TDMX230R8SL25M TDMX240R8SL32M TDMX250R8SL32M TDMX260R8SL32M TDMX270R8SL32M TDMX280R8SL32M TDMX290R8SL32M TDMX300R8SL32M TDMX310R8SL32M TDMX320R8SL40M TDMX340R8SL40M TDMX360R8SL40M TDMX380R8SL40M

SSC A B C D E F G H I J K L M N O P Q R S T

min 16,000 17,000 18,000 19,000 20,000 21,000 22,000 23,000 24,000 25,000 26,000 27,000 28,000 29,000 30,000 31,000 32,000 34,000 36,000 38,000

max 16,999 17,999 18,999 19,999 20,999 21,999 22,999 23,999 24,999 25,999 26,999 27,999 28,999 29,999 30,999 31,999 33,999 35,999 37,999 40,000

clamping screw 193.537 193.537 193.537 193.537 193.523 193.523 193.523 193.523 193.524 193.524 193.524 193.524 193.525 193.525 193.525 193.525 193.525 193.525 193.585 193.585

wrench 12148086600 12148086600 12148086600 12148086600 170.0240 170.0240 170.0240 170.0240 12148082400 12148082400 12148082400 12148082400 TT15 TT15 TT15 TT15 TT15 TT15 TT15 TT15

NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.

TTDimensions mm Ø SSC A B C D E F G H I J K L M N O P Q R S T

D1 min 16,000 17,000 18,000 19,000 20,000 21,000 22,000 23,000 24,000 25,000 26,000 27,000 28,000 29,000 30,000 31,000 32,000 34,000 36,000 38,000

D1 max 16,999 17,999 18,999 19,999 20,999 21,999 22,999 23,999 24,999 25,999 26,999 27,999 28,999 29,999 30,999 31,999 33,999 35,999 37,999 40,000

SHORT ~3 x D LS 50 50 56 56 56 56 56 56 60 60 60 60 60 60 60 60 70 70 70 70

D 20 20 25 25 25 25 25 25 32 32 32 32 32 32 32 32 40 40 40 40

LATTH 68,8 73,8 76,7 81,7 84,6 89,6 92,5 97,5 100,4 105,4 108,3 113,3 116,2 121,2 124,1 129,1 136,0 145,0 151,8 160,8

L 131 136 146 151 155 160 164 169 177 182 186 191 195 200 204 209 228 237 246 255

L1 81 86 90 95 99 104 108 113 117 122 126 131 135 140 144 149 158 167 176 185

LONG ~5 x D L4 max LATTH 51 102,8 54 109,8 57 114,7 60 121,7 63 126,6 66 133,6 69 138,5 72 145,5 75 150,4 78 157,4 81 162,3 84 169,3 87 174,2 90 181,2 93 186,1 96 193,1 102 204,0 108 217,0 114 227,8 120 240,8

L 165 172 184 191 197 204 210 217 227 234 240 247 253 260 266 273 296 309 322 335

L1 115 122 128 135 141 148 154 161 167 174 180 187 193 200 206 213 226 239 252 265

EXTRA LONG ~8 x D L4 max LATTH 85 153,8 90 163,8 95 171,7 100 181,7 105 189,6 110 199,6 115 207,5 120 217,5 125 225,4 130 235,4 135 243,3 140 253,3 145 261,2 150 271,2 155 279,1 160 289,1 170 306,0 180 325,0 190 341,8 200 360,8

L 216 226 241 251 260 270 279 289 302 312 321 331 340 350 359 369 398 417 436 455

L1 166 176 185 195 204 214 223 233 242 252 261 271 280 290 299 309 328 347 366 385

L4 max 136 144 152 160 168 176 184 192 200 208 216 224 232 240 248 256 272 288 304 320

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Modular Drill System • TDMX

TTTOP DRILL™ Modular X • PK(M)

first choice

alternate choice

WP40PD grade WP40PD TiAlN order # 6568446 6568447 6568448 6568449 6568450 6568461 6568462 6568464 6568465 6568467 6568471 6568472 6568473 6568474 6568475 6568476 6568477 6568478 6568479 6568480 6568481 6568482 6568483 6568484 6568485 6568813 6568814 6568815 6568816 6568817 6568818 6568819 6568820 6568841 6568842 6568843 6568844 6568845 6568846 6568847 6568848 6568849 6568850 6568851 6568852 6568853 6568854 6568856 6568857 6568858 6568859 6568860 6568861 6568862 6568863 6568864

catalogue # TDMX16000PKM TDMX16200PKM TDMX16281PKM TDMX16500PKM TDMX16667PKM TDMX17000PKM TDMX17064PKM TDMX17463PKM TDMX17500PKM TDMX17600PKM TDMX17800PKM TDMX17859PKM TDMX18000PKM TDMX18255PKM TDMX18500PKM TDMX18651PKM TDMX18800PKM TDMX19000PKM TDMX19050PKM TDMX19200PKM TDMX19270PKM TDMX19450PKM TDMX19500PKM TDMX19700PKM TDMX19840PKM TDMX20000PKM TDMX20100PKM TDMX20200PKM TDMX20239PKM TDMX20300PKM TDMX20400PKM TDMX20500PKM TDMX20600PKM TDMX20650PKM TDMX20700PKM TDMX20800PKM TDMX20900PKM TDMX21000PKM TDMX21430PKM TDMX21500PKM TDMX22000PKM TDMX22225PKM TDMX22450PKM TDMX22500PKM TDMX23000PKM TDMX23500PKM TDMX23813PKM TDMX24000PKM TDMX24500PKM TDMX24605PKM TDMX25000PKM TDMX25400PKM TDMX25500PKM TDMX25670PKM TDMX25700PKM TDMX25760PKM

D1 16,00 16,20 16,28 16,50 16,67 17,00 17,06 17,46 17,50 17,60 17,80 17,86 18,00 18,26 18,50 18,65 18,80 19,00 19,05 19,20 19,27 19,45 19,50 19,70 19,84 20,00 20,10 20,20 20,24 20,30 20,40 20,50 20,60 20,65 20,70 20,80 20,90 21,00 21,43 21,50 22,00 22,23 22,45 22,50 23,00 23,50 23,81 24,00 24,50 24,61 25,00 25,40 25,50 25,67 25,70 25,76

L5 3,21 3,25 3,26 3,30 3,33 3,39 3,41 3,48 3,49 3,50 3,54 3,55 3,58 3,64 3,68 3,71 3,74 3,78 3,78 3,81 3,82 3,86 3,87 3,90 3,93 3,97 3,99 4,01 4,02 4,03 4,05 4,06 4,08 4,09 4,10 4,12 4,14 4,16 4,23 4,25 4,35 4,39 4,44 4,44 4,54 4,63 4,68 4,73 4,82 4,84 4,91 4,99 5,01 5,04 5,04 5,05

SSC A A A A A B B B B B B B C C C C C D D D D D D D D E E E E E E E E E E E E F F F G G G G H H H I I I J J J J J J (continued)

widia.com

TDMX — TOP DRILL Modular X ™

Modular Drill System • TDMX

(TOP DRILL Modular X • PK(M) — continued)

first choice

alternate choice

WP40PD grade WP40PD TiAlN order # 6568865 6568866 6568867 6568868 6568869 6568870 6568871 6568872 6568873 6568874 6568875 6568876 6568877 6568878 6568879 6568880 6568891 6568892 6568893 6568896 6568897 6568898 6568899 6568900 6568901 6568902 6568903 6568904 6568905 6568906 6568907 6568908 6568909 6568910 6568911 6568912 6568913 6568914 6568915 6568916 6568917 6568918 6568919 6568920

catalogue # TDMX25796PKM TDMX26000PKM TDMX26192PKM TDMX26400PKM TDMX26500PKM TDMX26589PKM TDMX27000PKM TDMX27500PKM TDMX27780PKM TDMX28000PKM TDMX28176PKM TDMX28500PKM TDMX28575PKM TDMX29000PKM TDMX29367PKM TDMX29500PKM TDMX29764PKM TDMX30000PKM TDMX30163PKM TDMX30500PKM TDMX30955PKM TDMX31000PKM TDMX31500PKM TDMX31750PKM TDMX32000PKM TDMX32500PKM TDMX33000PKM TDMX33338PKM TDMX34000PKM TDMX34130PKM TDMX34925PKM TDMX35000PKM TDMX35500PKM TDMX36000PKM TDMX36500PKM TDMX37000PKM TDMX37500PKM TDMX38000PKM TDMX38100PKM TDMX38500PKM TDMX39000PKM TDMX39289PKM TDMX39500PKM TDMX40000PKM

D1 25,80 26,00 26,19 26,40 26,50 26,59 27,00 27,50 27,78 28,00 28,18 28,50 28,58 29,00 29,37 29,50 29,76 30,00 30,16 30,50 30,96 31,00 31,50 31,75 32,00 32,50 33,00 33,34 34,00 34,13 34,93 35,00 35,50 36,00 36,50 37,00 37,50 38,00 38,10 38,50 39,00 39,29 39,50 40,00

L5 5,06 5,11 5,15 5,18 5,20 5,22 5,29 5,38 5,43 5,49 5,52 5,58 5,59 5,67 5,74 5,76 5,81 5,87 5,90 5,96 6,04 6,05 6,14 6,18 6,25 6,34 6,43 6,49 6,61 6,64 6,78 6,79 6,89 7,00 7,09 7,18 7,27 7,36 7,38 7,46 7,55 7,60 7,64 7,73

SSC J K K K K K L L L M M M M N N N N O O O O P P P Q Q Q Q R R R R R S S S S T T T T T T T

NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder. Metric tolerance D1 tolerance k8 8–10 0,000/+0,022 >10–17 0,000/+0,027 >17–18 0,000/+0,027 >18–21 0,000/+0,033

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Modular Drill System • TDMX

TTTOP DRILL Modular X • PK(M) • WP40PD • Speed and Feed Chart • Metric

Cutting Speed — Vc

Recommended Feed Rate (f) by Diameter

Range — m/min Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3

min 90 105 50 50 50 50 40 35 20 60 60 40

Starting Value 125 140 75 75 65 65 80 55 35 95 75 65

max 170 180 100 100 80 80 110 75 50 170 90 90

Tool Diameter (mm) mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r

16,0

20,0

25,0

32,0

40,0

0,19–0,45 0,23–0,46 0,23–0,46 0,19–0,45 0,16–0,32 0,16–0,32 0,11–0,26 0,11–0,26 0,11–0,26 0,25–0,48 0,25–0,48 0,21–0,44

0,25–0,48 0,28–0,50 0,28–0,50 0,22–0,48 0,18–0,36 0,18–0,36 0,13–0,28 0,13–0,28 0,13–0,28 0,28–0,52 0,28–0,52 0,23–0,48

0,25–0,52 0,30–0,52 0,30–0,52 0,25–0,50 0,22–0,42 0,22–0,42 0,13–0,32 0,13–0,32 0,13–0,32 0,32–0,56 0,32–0,56 0,25–0,50

0,28–0,57 0,33–0,57 0,33–0,57 0,28–0,55 0,24–0,46 0,24–0,46 0,14–0,35 0,14–0,35 0,14–0,35 0,35–0,62 0,35–0,62 0,28–0,55

0,29–0,60 0,35–0,60 0,35–0,60 0,29–0,58 0,25–0,48 0,25–0,48 0,15–0,37 0,15–0,37 0,15–0,37 0,37–0,65 0,37–0,65 0,29–0,58

NOTE: T hrough coolant recommended for greater than 3 x D applications. Material group M is recommended for secondary applications.

widia.com

TDMX — TOP DRILL Modular X ™

Modular Drill System • TDMX

Assembling and Disassembling Instructions TT Assembly 1 Insert positioning

aligned

2 Insert clamping

sticking out gap exists

flush mounted

gap closed

Drill diameter ø 16–19,999mm ø 20–23,999mm ø 24–27,999mm ø 28–40,000mm

torque

Torque 1,5 Nm 2,1 Nm 3,0 Nm 4,5 Nm

TT Disassembly 1 Clamping screw loosening

2 Insert pushing out

in 2 revolutions, insert will be secured

gap remains

return to initial situation

3 Further clamping screw loosening

4 Insert removal

clamping screw clearly sticking out

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Modular Drill System • TDMX

TDMX Application Notes • Power and Coolant Requirements Drive Power (kW) f = 0,50mm

L min

f = 0,39mm

f = 0,25mm f = 0,16mm

L new

Ò Drive power Ps [kW] Drill diameter d1 [mm]

Feed Force (kN)

The following coolant pressure is recommended: relative drilling depth

coolant pressure

1–3 x D 5xD 7xD 10 x D

8 bars 12 bars 20 bars 30 bars

f = 0,50mm

f = 0,39mm f = 0,25mm f = 0,16mm

Ò Feed force Ff [kN] Drill diameter d1 [mm]

Torque (Nm) f = 0,50mm

f = 0,39mm

f = 0,25mm f = 0,16mm

SSC A B C D E F G H I J K L M N O P Q R S T

diameter range D (mm) 16–16.999 17–17.999 18–18.999 19–19.999 20–20.999 21–21.999 22–22.999 23–23.999 24–24.999 25–25.999 26–26.999 27–27.999 28–28.999 29–29.999 30–30.999 31–31.999 32–33.999 34–35.999 36–37.999 38–40

L min. (mm) 11.2 11.2 12.2 12.2 13.2 13.2 14.2 14.2 15.2 15.2 16.2 16.2 17.2 17.2 18.2 18.2 20.1 20.1 22.1 22.1

L new (mm) 12.5 12.5 13.6 13.6 14.7 14.7 15.8 15.8 16.9 16.9 18 18 19.1 19.1 20.2 20.2 22.3 22.3 24.5 24.5

NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts. Ò Torque Md Md [Nm] Drill diameter d1 [mm] NOTE: T he diagrams above are used to determine the drive power, feed force, and torque. They are based on cutting force measurement in tempered steels in Cgr. 6. Tensile strength: Rm = 600 N/mm2. The base cutting speed used is: vc = 80 m/min.

TOP CUT 4

â&#x201E;¢

T H E N E X T G E N E R AT IO N OF INDE X ABLE DRILLING

One Comprehensive Platform Standard diameter range covering 12–68mm in 2 x D, 3 x D, 4 x D, and 5 x D. Four real cutting edges on each insert for entire platform. Eight insert sizes to cover complete diameter range.

Easy to Apply No risk of mixing up inner and outer insert due to clear visual differences. Easy-to-change inserts, laser marked with geometries and grades. Easy-to-use nomenclature guide enabling the tool body and the related insert selection to avoid order failures.

Highly Versatile Breadth of application capabilities include through and cross holes, inclined entry and exit opportunity, 45º corner, half cylindrical, concave, or chain drilling. Various geometries and grades available.

WIDIA™ Top Cut 4™ (TC4) portfolio is a broad offering for customers looking for a versatile indexable drilling platform.

widia.com

Top Cut 4

™

New Generation Indexable Drilling System

• 2x four true cutting edges. • Cutting edge profile of central and periphery insert work together, leading to high stabilisation of the drill, preventing drifting of the tool even on irregular surfaces. • X-offset design to adjust diameter size on turning machines and optimise tolerances on machining centres. • Apply where speed and economy are prime considerations. • Four grades to achieve higher tool life at accelerated speeds: — WU25CH grade for highest metal removal rate in general applications. — WU40PH grade for high toughness demands. — WPK10CH grade for high-speed applications. — WN10PH grade specific for aluminium and other non-ferrous materials.

Chip Flute Exit Steeper chip flute exit to reduce the overall length and increase rigidity.

Coolant Channels Enhanced coolant holes to get more lubrication at the cutting edge. SL Shank Style Metric portfolio: shank sizes are 20mm, 25mm, 32mm, and 40mm, based on the cutting diameter for all the L/D ratios.

Insert Positioning Optimised insert positioning to achieve the maximum drill stability, hole tolerance and surface quality, above all in deep-drilling applications.

Gash Improved gash design on both insert pocket seats for a better chip evacuation.

Top Cut 4 Inserts Expansion — Long Chip Materials — Non-Ferrous Materials. -V34

-V36

NEW!

-V36 WN10PH

P K

P M K

First choice for machining Steel, Cast Iron, and short chipping materials. Suitable for severe cutting conditions.

First choice for Stainless Steel. Suitable for deep drilling and where low power consumption is required.

First choice for Non-Ferrous materials.

NEW!

-V38

P M S

Ideal for long chipping materials.

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

New Generation Indexable Drilling System

Top Cut 4™ Bodies Upgrade Diameter 30mm, 4 x D example Current

Ø30

L4 = 120 L = 160

NEW! Ø30

L4 = 120 L = 153

The different insert positions show the flat on the opposite side.

Shorter overall length

Gash Optimised gash for improved chip flow and more precise insert pocket seat positioning.

NEW!

widia.com

Top Cut 4

™

Geometry and Grade Expansion for Augmented Versatility

-V36 WN10PH for Non-Ferrous Materials Productivity • Perfect combination of edge preparation and grade for aluminium machining. • TiB2 based coating specific for non-ferrous materials. • Optimal chip control and no built-up edge, even in very soft aluminiums.

Performance • High cutting speed capability thanks to the state-of-the-art TiB2 coating. • The WN10PH grade geometry is available on the inboard insert, as well as on the outboard insert. • Better general hole quality (surface and dimension) thanks to edge preparation and coating combination when compared to a standard universal insert. • Longer and predictable tool life leads to avoiding the generation of built-up edge.

Technical Details • PSTS Inserts. • Positive and sharp cutting edge. • First choice for aluminium and others non-ferrous materials. • Periphery insert with wiper land.

Top Cut 4 Inserts Expansion — Non-Ferrous Materials. -V36 WN10PH

First choice for Non-Ferrous materials.

Hole Quality — Surface Finish Diameter: 30mm 4 x D hole Material: GAlSi 7 Mg -V36 WN10PH

Standard multipurpose grade and geometry

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Geometry and Grade Expansion for Augmented Versatility

-V38 Chipbreaker Productivity • Eliminates the formation of bird-nesting on the tool in long chip materials drilling. • Improves the chip formation dramatically to guarantee a smooth chip flow. • No machine stops due to bad chip evacuation on low carbon steels, stainless steels, and titanium — high process reliability.

Performance

-V38 Chipbreaker Application Areas

• Larger feed rate window compared to the -V36 geometry when applied to low carbon steels and stainless steel.

The new -V38 geometry is the first choice when: • The drilling application with Top Cut 4™ platform bodies and inserts is applied to: — Low carbon steel (typically P0 and P1). — Stainless steels, such as AISI304, AISI316, and similar materials. — Titanium alloys, like Grade 2 and Grade 5. • Bird-nesting on the tool body is an issue.

• -V38 geometry is available on the inboard insert, as well as on the outboard insert. • Better general hole quality (surface and dimension) thanks to the improved chip flow: — No drifting of the tool body causing deviation in the hole size. — No contact of the chips with the hole surface causing bad finishing.

• Vibrations are generated due to a bad chip flow. Chip can’t evacuate from the hole and generates big noise during machining.

Technical Details

• Bad surface quality caused by the chip in contact with the hole.

• PSTS inserts.

• Lower power consumption and less torque are needed.

• Bigger hole size. Bad chip flow can generate tool drifting.

• Special edge geometry for more effective chipbreaking action. • First choice for low carbon steel, stainless steel, and super alloys. • Periphery insert with wiper land. Disconnected edge with balanced cursive and straight edges.

Donut-shaped, dimple design chipbreaker.

2° rake angle with sharp edge.

Top Cut 4 Inserts Expansion — Long Chip Materials. -V38

P M S

Ideal for long chip materials.

widia.com

Top Cut 4

™

Top Cut 4 Shanks

TTTop Cut 4 Drill • Metric • 2 x D • SLR Shanks

For information on LS, see the table on page 53. order number 5537778 5537779 5537860 5537861 5537862 5577828 5577829 5577920 5577921 5577922 5577923 5577924 5577925 5577926 5577927 5578820 5578821 5578822 5578823 5578824 5578825 5578826 5578827 5537167 5537168 5537169 5537820 5537821 5537822 5537823 5537937 5537938 5537939 5537940 5537941 5537942 5537943 5578539 5578600 5578601 5578602 5578603 5578604 5578605 5578606 5578607 5578608 5578694 5578695 5578696 5578697 5578698

catalogue number TCF120R2SLR20MA TCF125R2SLR20MA TCF127R2SLR20MA TCF130R2SLR20MA TCF135R2SLR20MA TCF140R2SLR25MB TCF145R2SLR25MB TCF150R2SLR25MB TCF155R2SLR25MB TCF160R2SLR25MB TCF165R2SLR25MB TCF170R2SLR25MB TCF175R2SLR25MB TCF180R2SLR25MB TCF185R2SLR25MB TCF190R2SLR25MC TCF195R2SLR25MC TCF200R2SLR25MC TCF205R2SLR25MC TCF210R2SLR25MC TCF220R2SLR25MC TCF225R2SLR25MC TCF230R2SLR25MC TCF240R2SLR25MD TCF250R2SLR32MD TCF260R2SLR32MD TCF265R2SLR32MD TCF270R2SLR32MD TCF280R2SLR32MD TCF290R2SLR32MD TCF300R2SLR32ME TCF310R2SLR32ME TCF320R2SLR32ME TCF330R2SLR40ME TCF340R2SLR40ME TCF350R2SLR40ME TCF360R2SLR40ME TCF370R2SLR40MF TCF375R2SLR40MF TCF380R2SLR40MF TCF390R2SLR40MF TCF400R2SLR40MF TCF410R2SLR40MF TCF420R2SLR40MF TCF430R2SLR40MF TCF440R2SLR40MF TCF450R2SLR40MF TCF460R2SLR40MG TCF470R2SLR40MG TCF480R2SLR40MG TCF490R2SLR40MG TCF500R2SLR40MG

D1 12,00 12,50 12,70 13,00 13,50 14,00 14,50 15,00 15,50 16,00 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 22,00 22,50 23,00 24,00 25,00 26,00 26,50 27,00 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 37,00 37,50 38,00 39,00 40,00 41,00 42,00 43,00 44,00 45,00 46,00 47,00 48,00 49,00 50,00

D1 max 12,50 13,00 13,20 13,50 14,00 14,50 15,00 15,50 16,00 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 21,50 22,50 23,00 23,50 25,00 26,00 27,00 27,50 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 37,00 38,00 38,50 39,00 40,00 41,00 42,00 43,00 44,00 45,00 46,00 47,00 48,00 49,00 50,00 51,00

D 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

L1 43,4 44,5 45,9 46,5 48,5 48,5 49,5 51,5 53,6 54,6 56,6 57,6 59,6 60,6 62,7 63,7 65,7 66,7 68,7 70,8 73,8 74,8 76,8 76,9 80,9 83,9 86,0 87,0 90,0 93,0 93,1 96,1 99,2 103,2 106,2 109,2 112,3 115,3 116,4 118,4 121,4 123,4 126,5 129,5 132,5 135,6 138,6 136,7 139,7 142,7 145,8 147,8

L4 max 24,4 25,5 25,9 26,5 27,5 28,5 29,5 30,5 31,6 32,6 33,6 34,6 35,6 36,6 37,7 38,7 39,7 40,7 41,7 42,8 44,8 45,8 46,8 48,9 50,9 52,9 54,0 55,0 57,0 59,0 61,1 63,1 65,2 67,2 69,2 71,2 73,3 75,3 76,4 77,4 79,4 81,4 83,5 85,5 87,5 89,6 91,6 93,7 95,7 97,7 99,8 101,8

L5 0,43 0,45 0,46 0,47 0,48 0,49 0,52 0,55 0,56 0,58 0,60 0,61 0,63 0,64 0,65 0,68 0,71 0,72 0,74 0,75 0,78 0,79 0,80 0,87 0,91 0,94 0,95 0,97 0,99 1,02 1,09 1,12 1,15 1,18 1,21 1,24 1,27 1,35 1,36 1,38 1,41 1,45 1,48 1,51 1,53 1,56 1,59 1,67 1,70 1,73 1,76 1,79

SSC A A A A A B B B B B B B B B B C C C C C C C C D D D D D D D E E E E E E E F F F F F F F F F F G G G G G

periphery insert TCF040204AP TCF040204AP TCF040204AP TCF040204AP TCF040204AP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP

centre insert TCF040203AC TCF040203AC TCF040203AC TCF040203AC TCF040203AC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC (continued)

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Top Cut 4™ Shanks

(Top Cut 4 Drill • Metric • 2 x D • SLR Shanks — continued) order number 5578699 5578710 5578711 5578712 5578713 5578714 5578715 5538613 5538614 5538615 5538616 5538617 5538618 5538619 5538630 5538631 5538632 5538633 5538634

catalogue number TCF505R2SLR40MG TCF510R2SLR40MG TCF520R2SLR40MG TCF530R2SLR40MG TCF540R2SLR40MG TCF550R2SLR40MG TCF560R2SLR40MG TCF570R2SLR40MH TCF580R2SLR40MH TCF590R2SLR40MH TCF600R2SLR40MH TCF610R2SLR40MH TCF620R2SLR40MH TCF630R2SLR40MH TCF640R2SLR40MH TCF650R2SLR40MH TCF660R2SLR40MH TCF670R2SLR40MH TCF680R2SLR40MH

D1 50,50 51,00 52,00 53,00 54,00 55,00 56,00 57,00 58,00 59,00 60,00 61,00 62,00 63,00 64,00 65,00 66,00 67,00 68,00

D1 max 51,50 52,00 53,00 54,00 55,00 56,00 57,00 58,00 59,00 60,00 61,00 62,00 63,00 64,00 65,00 66,00 67,00 68,00 69,00

D 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

L1 149,8 150,8 153,8 156,9 159,9 161,9 164,9 162,1 165,1 168,1 170,1 173,2 176,2 179,2 181,3 184,3 187,3 189,3 192,4

L4 max 102,8 103,8 105,8 107,9 109,9 111,9 113,9 116,1 118,1 120,1 122,1 124,2 126,2 128,2 130,3 132,3 134,3 136,3 138,4

L5 1,80 1,81 1,84 1,87 1,89 1,92 1,94 2,06 2,09 2,12 2,15 2,18 2,20 2,23 2,26 2,28 2,31 2,33 2,36

SSC G G G G G G G H H H H H H H H H H H H

periphery insert TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP

centre insert TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC

NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.

TTSpare Parts

SSC A B C D E F G H H

periphery insert TCF040204AP TCF050204BP TCF070306CP TCF080308DP TCF100408EP TCF120412FP TCF150512GP TCF180614HP TCF180614HP

centre insert TCF040203AC TCF060203BC TCF070304CC TCF090305DC TCF120405EC TCF150406FC TCF180508GC TCF210608HC TCF210608HC

insert screw order number 2025073 1175225 1021337 1134385 2018194 1756815 1099645 1823871 1823871

Torx size T5 T6 T7 T8 T9 T15 T20 T25 T25

Torx driver order number 2029221 1138455 2029266 2029598 1138430 1138455 1138455 1022519 1138455

tightening torque Nm 0,40 0,53 0,90 1,10 2,00 4,00 6,30 8,80 8,80

NOTE: Drilling in stacked plates possible in certain applications. Ask for technical support. Drill shipped with insert screws and Torx wrench.   See pages 60–63 for inserts.  SSC = Pocket Seat Reference. SLR = Side Lock. D1 max is an achievable diameter using x-offset. D 20,00 25,00 32,00 40,00

widia.com

LS 50 56 60 70

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

Top Cut 4

™

Top Cut 4 Shanks

TTTop Cut 4 Drill • Metric • 3 x D • SLR Shanks

For information on LS, see the table on page 55. order number 5537863 5537864 5537866 5537867 5537868 5577928 5577929 5577930 5577931 5577932 5577933 5577934 5577935 5577936 5577937 5578828 5578829 5578830 5578831 5578832 5578833 5578834 5578835 5537824 5537825 5537826 5537827 5537828 5537829 5537830 5537944 5537945 5537946 5537947 5537948 5537949 5537950 5578609 5578610 5578611 5578612 5578613 5578614 5578615 5578616 5578617 5578618 5578716 5578717 5578718 5578719 5578720

catalogue number TCF120R3SLR20MA TCF125R3SLR20MA TCF127R3SLR20MA TCF130R3SLR20MA TCF135R3SLR20MA TCF140R3SLR25MB TCF145R3SLR25MB TCF150R3SLR25MB TCF155R3SLR25MB TCF160R3SLR25MB TCF165R3SLR25MB TCF170R3SLR25MB TCF175R3SLR25MB TCF180R3SLR25MB TCF185R3SLR25MB TCF190R3SLR25MC TCF195R3SLR25MC TCF200R3SLR25MC TCF205R3SLR25MC TCF210R3SLR25MC TCF220R3SLR25MC TCF225R3SLR25MC TCF230R3SLR25MC TCF240R3SLR25MD TCF250R3SLR32MD TCF260R3SLR32MD TCF265R3SLR32MD TCF270R3SLR32MD TCF280R3SLR32MD TCF290R3SLR32MD TCF300R3SLR32ME TCF310R3SLR32ME TCF320R3SLR32ME TCF330R3SLR40ME TCF340R3SLR40ME TCF350R3SLR40ME TCF360R3SLR40ME TCF370R3SLR40MF TCF375R3SLR40MF TCF380R3SLR40MF TCF390R3SLR40MF TCF400R3SLR40MF TCF410R3SLR40MF TCF420R3SLR40MF TCF430R3SLR40MF TCF440R3SLR40MF TCF450R3SLR40MF TCF460R3SLR40MG TCF470R3SLR40MG TCF480R3SLR40MG TCF490R3SLR40MG TCF500R3SLR40MG

D 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

L1 55,4 57,0 58,6 59,5 61,0 62,5 64,0 66,5 69,1 70,6 73,1 74,6 77,1 78,6 81,2 82,7 85,2 86,7 89,2 91,8 95,8 97,3 99,8 100,9 105,9 109,9 112,5 114,0 118,0 122,0 123,1 127,1 131,2 136,2 140,2 144,2 148,3 152,3 153,9 156,4 160,4 163,4 167,5 171,5 175,5 179,6 183,6 182,7 186,7 190,7 194,8 197,8

L4 max 36,4 38,0 38,6 39,5 41,0 42,5 44,0 45,5 47,1 48,6 50,1 51,6 53,1 54,6 56,2 57,7 59,2 60,7 62,2 63,8 66,8 68,3 69,8 72,9 75,9 78,9 80,5 82,0 85,0 88,0 91,1 94,1 97,2 100,2 103,2 106,2 109,3 112,3 113,9 115,4 118,4 121,4 124,5 127,5 130,5 133,6 136,6 139,7 142,7 145,7 148,8 151,8

SSC A A A A A B B B B B B B B B B C C C C C C C C D D D D D D D E E E E E E E F F F F F F F F F F G G G G G

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Top Cut 4™ Shanks

(Top Cut 4 Drill • Metric • 3 x D • SLR Shanks — continued) order number 5578721 5578722 5578723 5578724 5578726 5578727 5578728 5538635 5538636 5538637 5538638 5538639 5538640 5538641 5538642 5538643 5538644 5538645 5538646

catalogue number TCF505R3SLR40MG TCF510R3SLR40MG TCF520R3SLR40MG TCF530R3SLR40MG TCF540R3SLR40MG TCF550R3SLR40MG TCF560R3SLR40MG TCF570R3SLR40MH TCF580R3SLR40MH TCF590R3SLR40MH TCF600R3SLR40MH TCF610R3SLR40MH TCF620R3SLR40MH TCF630R3SLR40MH TCF640R3SLR40MH TCF650R3SLR40MH TCF660R3SLR40MH TCF670R3SLR40MH TCF680R3SLR40MH

D1 50,50 51,00 52,00 53,00 54,00 55,00 56,00 57,00 58,00 59,00 60,00 61,00 62,00 63,00 64,00 65,00 66,00 67,00 68,00

D1 max 51,50 52,00 53,00 54,00 55,00 56,00 57,00 58,00 59,00 60,00 61,00 62,00 63,00 64,00 65,00 66,00 67,00 68,00 69,00

D 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

L1 200,3 201,8 205,8 209,9 213,9 216,9 220,9 219,1 223,1 227,1 230,1 234,2 238,2 242,2 245,3 249,3 253,3 256,3 260,4

L4 max 153,3 154,8 157,8 160,9 163,9 166,9 169,9 173,1 176,1 179,1 182,1 185,2 188,2 191,2 194,3 197,3 200,3 203,3 206,4

L5 1,80 1,81 1,84 1,87 1,89 1,92 1,94 2,06 2,09 2,12 2,15 2,18 2,20 2,23 2,26 2,28 2,31 2,33 2,36

SSC G G G G G G G H H H H H H H H H H H H

NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.

TTSpare Parts

SSC A B C D E F F G H H

periphery insert TCF040204AP TCF050204BP TCF070306CP TCF080308DP TCF100408EP TCF120412FP TCF120412FP TCF150512GP TCF180614HP TCF180614HP

centre insert TCF040203AC TCF060203BC TCF070304CC TCF090305DC TCF120405EC TCF150406FC TCF150406FC TCF180508GC TCF210608HC TCF210608HC

insert screw order number 2025073 1175225 1021337 1134385 2018194 1756815 1756815 1099645 1823871 1823871

Torx size T5 T6 T7 T8 T9 T15 T15 T20 T25 T25

Torx driver order number 2029221 1138455 2029266 2029598 1138430 1138455 2029596 1138455 1022519 1138455

tightening torque Nm 0,40 0,53 0,90 1,10 2,00 4,00 4,00 6,30 8,80 8,80

widia.com

LS 50 56 60 70

Top Cut 4

™

Top Cut 4 Shanks

TTTop Cut 4 Drill • Metric • 4 x D • SLR Shanks

For information on LS, see the table on page 57.

order number 5537869 5537870 5537871 5537872 5537873 5577938 5577939 5577940 5577941 5577942 5577943 5577944 5577945 5577946 5577947 5578836 5578837 5578838 5578839 5578840 5578841 5578842 5578843 5537831 5537832 5537833 5537834 5537835 5537836 5537837 5537951 5537952 5537953 5537954 5537955 5537956 5537957 5578619 5578620 5578621 5578622 5578623 5578624 5578625 5578626 5578627 5578628 5578729 5578730 5578731 5578732 5578733

catalogue number TCF120R4SLR20MA TCF125R4SLR20MA TCF127R4SLR20MA TCF130R4SLR20MA TCF135R4SLR20MA TCF140R4SLR25MB TCF145R4SLR25MB TCF150R4SLR25MB TCF155R4SLR25MB TCF160R4SLR25MB TCF165R4SLR25MB TCF170R4SLR25MB TCF175R4SLR25MB TCF180R4SLR25MB TCF185R4SLR25MB TCF190R4SLR25MC TCF195R4SLR25MC TCF200R4SLR25MC TCF205R4SLR25MC TCF210R4SLR25MC TCF220R4SLR25MC TCF225R4SLR25MC TCF230R4SLR25MC TCF240R4SLR25MD TCF250R4SLR32MD TCF260R4SLR32MD TCF265R4SLR32MD TCF270R4SLR32MD TCF280R4SLR32MD TCF290R4SLR32MD TCF300R4SLR32ME TCF310R4SLR32ME TCF320R4SLR32ME TCF330R4SLR40ME TCF340R4SLR40ME TCF350R4SLR40ME TCF360R4SLR40ME TCF370R4SLR40MF TCF375R4SLR40MF TCF380R4SLR40MF TCF390R4SLR40MF TCF400R4SLR40MF TCF410R4SLR40MF TCF420R4SLR40MF TCF430R4SLR40MF TCF440R4SLR40MF TCF450R4SLR40MF TCF460R4SLR40MG TCF470R4SLR40MG TCF480R4SLR40MG TCF490R4SLR40MG TCF500R4SLR40MG

D 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

L1 67,4 69,5 71,3 72,5 75,5 76,5 78,5 81,5 84,6 86,6 89,6 91,6 94,6 96,6 99,7 101,7 104,7 106,7 109,7 112,8 117,8 119,8 122,8 124,9 130,9 135,9 139,0 141,0 146,0 151,0 153,1 158,1 163,2 165,2 174,2 179,2 184,3 189,3 191,4 194,4 199,4 203,4 208,5 213,5 218,5 223,6 228,6 228,7 233,7 238,7 243,8 247,8

L4 max 48,4 50,5 51,3 52,5 54,5 56,5 58,5 60,5 62,6 64,6 66,6 68,6 70,6 72,6 74,7 76,7 78,7 80,7 82,7 84,8 88,8 90,8 92,8 96,9 100,9 104,9 107,0 109,0 113,0 117,0 121,1 125,1 129,2 133,2 137,2 141,2 145,3 149,3 151,4 153,4 157,4 161,4 165,5 169,5 173,5 177,6 181,6 185,7 189,7 193,7 197,8 201,8

SSC A A A A A B B B B B B B B B B C C C C C C C C D D D D D D D E E E E E E E F F F F F F F F F F G G G G G

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Top Cut 4™ Shanks

(Top Cut 4 Drill • Metric • 4 x D • SLR Shanks — continued) order number 5578734 5578735 5578736 5578737 5578738 5578739 5578750 5538647 5538648 5538649 5538650 5538651 5538652 5538653 5538654 5538655 5538656 5538657 5538658

catalogue number TCF505R4SLR40MG TCF510R4SLR40MG TCF520R4SLR40MG TCF530R4SLR40MG TCF540R4SLR40MG TCF550R4SLR40MG TCF560R4SLR40MG TCF570R4SLR40MH TCF580R4SLR40MH TCF590R4SLR40MH TCF600R4SLR40MH TCF610R4SLR40MH TCF620R4SLR40MH TCF630R4SLR40MH TCF640R4SLR40MH TCF650R4SLR40MH TCF660R4SLR40MH TCF670R4SLR40MH TCF680R4SLR40MH

D1 50,50 51,00 52,00 53,00 54,00 55,00 56,00 57,00 58,00 59,00 60,00 61,00 62,00 63,00 64,00 65,00 66,00 67,00 68,00

D1 max 51,50 52,00 53,00 54,00 55,00 56,00 57,00 58,00 59,00 60,00 61,00 62,00 63,00 64,00 65,00 66,00 67,00 68,00 69,00

D 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

L1 250,8 252,8 257,8 262,9 267,9 271,9 276,9 276,1 281,1 286,1 290,1 295,2 300,2 305,2 309,3 314,3 319,3 323,3 328,4

L4 max 203,8 205,8 209,8 213,9 217,9 221,9 225,9 230,1 234,1 238,1 242,1 246,2 250,2 254,2 258,3 262,3 266,3 270,3 274,4

L5 1,80 1,81 1,84 1,87 1,89 1,92 1,94 2,06 2,09 2,12 2,15 2,18 2,20 2,23 2,26 2,28 2,31 2,33 2,36

SSC G G G G G G G H H H H H H H H H H H H

NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.

TTSpare Parts

SSC A B C D E F F G H H

periphery insert TCF040204AP TCF050204BP TCF070306CP TCF080308DP TCF100408EP TCF120412FP TCF120412FP TCF150512GP TCF180614HP TCF180614HP

centre insert TCF040203AC TCF060203BC TCF070304CC TCF090305DC TCF120405EC TCF150406FC TCF150406FC TCF180508GC TCF210608HC TCF210608HC

insert screw order number 2025073 1175225 1021337 1134385 2018194 1756815 1756815 1099645 1823871 1823871

Torx size T5 T6 T7 T8 T9 T15 T15 T20 T25 T25

Torx driver order number 2029221 1138455 2029266 2029598 1138430 1138455 2029596 1138455 1022519 1138455

tightening torque Nm 0,40 0,53 0,90 1,10 2,00 4,00 4,00 6,30 8,80 8,80

widia.com

LS 50 56 60 70

Top Cut 4

™

Top Cut 4 Shanks

TTTop Cut 4 Drill • Metric • 5 x D • SLR Shanks

For information on LS, see the table on page 59.

order number 5537874 5537875 5537876 5537877 5537878 5577948 5577949 5577950 5577951 5577952 5577953 5577954 5577955 5577956 5577957 5578844 5578845 5578846 5578847 5578848 5578849 5578850 5578851 5537838 5537839 5537840 5537841 5537842 5537843 5537844 5537958 5537959 5537960 5537961 5537962 5537963 5537964 5578629 5578640 5578641 5578642 5578643 5578644 5578645 5578646 5578647 5578648 5578751 5578752 5578753 5578754 5578755

catalogue number TCF120R5SLR20MA TCF125R5SLR20MA TCF127R5SLR20MA TCF130R5SLR20MA TCF135R5SLR20MA TCF140R5SLR25MB TCF145R5SLR25MB TCF150R5SLR25MB TCF155R5SLR25MB TCF160R5SLR25MB TCF165R5SLR25MB TCF170R5SLR25MB TCF175R5SLR25MB TCF180R5SLR25MB TCF185R5SLR25MB TCF190R5SLR25MC TCF195R5SLR25MC TCF200R5SLR25MC TCF205R5SLR25MC TCF210R5SLR25MC TCF220R5SLR25MC TCF225R5SLR25MC TCF230R5SLR25MC TCF240R5SLR25MD TCF250R5SLR32MD TCF260R5SLR32MD TCF265R5SLR32MD TCF270R5SLR32MD TCF280R5SLR32MD TCF290R5SLR32MD TCF300R5SLR32ME TCF310R5SLR32ME TCF320R5SLR32ME TCF330R5SLR40ME TCF340R5SLR40ME TCF350R5SLR40ME TCF360R5SLR40ME TCF370R5SLR40MF TCF375R5SLR40MF TCF380R5SLR40MF TCF390R5SLR40MF TCF400R5SLR40MF TCF410R5SLR40MF TCF420R5SLR40MF TCF430R5SLR40MF TCF440R5SLR40MF TCF450R5SLR40MF TCF460R5SLR40MG TCF470R5SLR40MG TCF480R5SLR40MG TCF490R5SLR40MG TCF500R5SLR40MG

D 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

L1 79,4 82,0 84,0 85,5 89,0 90,5 93,0 96,5 100,1 102,6 106,1 108,6 112,1 114,6 118,2 120,7 124,2 126,7 130,2 133,8 139,8 142,3 145,8 148,9 155,9 161,9 165,5 168,0 174,0 180,0 183,1 189,1 195,2 202,2 208,2 214,2 220,3 226,3 228,9 232,4 238,4 243,4 249,5 255,5 261,5 267,6 273,6 274,7 280,7 286,7 292,8 297,8

L4 max 60,4 63,0 64,0 65,5 68,0 70,5 73,0 75,5 78,1 80,6 83,1 85,6 88,1 90,6 93,2 95,7 98,2 100,7 103,2 105,8 110,8 113,3 115,8 120,9 125,9 130,9 133,5 136,0 141,0 146,0 151,1 156,1 161,2 166,2 171,2 176,2 181,3 186,3 188,9 191,4 196,4 201,4 206,5 211,5 216,5 221,6 226,6 231,7 236,7 241,7 246,8 251,8

SSC A A A A A B B B B B B B B B B C C C C C C C C D D D D D D D E E E E E E E F F F F F F F F F F G G G G G

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Top Cut 4™ Shanks

(Top Cut 4 Drill • Metric • 5 x D • SLR Shank — continued) order number 5578756 5578757 5578758 5578759 5578760 5578761 5578762 5538659 5538680 5538681 5538682 5538683 5538684 5538685 5538686 5538687 5538688 5538689 5538700

catalogue number TCF505R5SLR40MG TCF510R5SLR40MG TCF520R5SLR40MG TCF530R5SLR40MG TCF540R5SLR40MG TCF550R5SLR40MG TCF560R5SLR40MG TCF570R5SLR40MH TCF580R5SLR40MH TCF590R5SLR40MH TCF600R5SLR40MH TCF610R5SLR40MH TCF620R5SLR40MH TCF630R5SLR40MH TCF640R5SLR40MH TCF650R5SLR40MH TCF660R5SLR40MH TCF670R5SLR40MH TCF680R5SLR40MH

D1 50,50 51,00 52,00 53,00 54,00 55,00 56,00 57,00 58,00 59,00 60,00 61,00 62,00 63,00 64,00 65,00 66,00 67,00 68,00

D 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

L1 301,3 303,8 309,8 315,9 321,9 326,9 332,9 333,1 339,1 345,1 350,1 356,2 362,2 368,2 373,3 379,3 385,3 390,3 396,4

L4 max 254,3 256,8 261,8 266,9 271,9 276,9 281,9 287,1 292,1 297,1 302,1 307,2 312,2 317,2 322,3 327,3 332,3 337,3 342,4

L5 1,80 1,81 1,84 1,87 1,89 1,92 1,94 2,06 2,09 2,12 2,15 2,18 2,20 2,23 2,26 2,28 2,31 2,33 2,36

SSC G G G G G G G H H H H H H H H H H H H

NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.

TTSpare Parts

SSC A B C D E F F G H H

periphery insert TCF040204AP TCF050204BP TCF070306CP TCF080308DP TCF100408EP TCF120412FP TCF120412FP TCF150512GP TCF180614HP TCF180614HP

centre insert TCF040203AC TCF060203BC TCF070304CC TCF090305DC TCF120405EC TCF150406FC TCF150406FC TCF180508GC TCF210608HC TCF210608HC

insert screw order number 2025073 1175225 1021337 1134385 2018194 1756815 1756815 1099645 1823871 1823871

Torx size T5 T6 T7 T8 T9 T15 T15 T20 T25 T25

Torx driver order number 2029221 1138455 2029266 2029598 1138430 1138455 2029596 1138455 1022519 1138455

tightening torque Nm 0,40 0,53 0,90 1,10 2,00 4,00 4,00 6,30 8,80 8,80

widia.com

LS 50 56 60 70

Top Cut 4

™

Top Cut 4 Drill • Centre Inserts • Aluminium V36

first choice

alternate choice

v v

SSC

TCF040203ACV36

4,47

2,10

3,65

2,00

0,300

TCF060203BCV36

6,00

2,40

4,90

2,40

0,300

TCF070304CCV36

7,59

2,60

6,20

2,80

0,400

TCF090305DCV36

9,55

2,80

7,80

3,00

0,500

TCF120405ECV36

12,00

3,40

9,80

3,60

0,500

TCF150406FCV36

14,94

4,80

12,20

4,20

0,600

TCF180508GCV36

17,88

6,00

14,60

5,40

0,800

– – – 6407890

TCF210608HCV36

21,68

7,50

17,70

6,50

0,800

– – – 6346757

– – – 6372047

– – – 6372045

– – – 6372042

– – – 6372041

– – – 6407887

catalogue number

– – – 6372049

TTTop Cut 4 Drill • Centre Inserts • Aluminium V36

WPK10CH WU25CH WU40PH WN10PH

P M K N S H

NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the toolholder.

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Top Cut 4™ Drill • Periphery Inserts • Aluminium V36

SSC

TCF040204APV36

4,14

2,10

4,40

2,00

0,400

TCF050204BPV36

5,07

2,40

5,40

2,40

0,400

TCF070306CPV36

6,67

2,60

7,10

2,80

0,600

TCF080308DPV36

8,08

2,80

8,60

3,00

0,800

TCF100408EPV36

9,96

3,40

10,60

3,60

0,800

TCF120412FPV36

12,59

4,80

13,40

4,20

1,200

TCF150512GPV36

15,13

6,00

16,10

5,40

1,200

TCF180614HPV36

18,04

7,50

19,20

6,50

1,400

WPK10CH WU25CH WU40PH WN10PH

– – – 6407888

– – – 6371850

catalogue number

– – – 6372043

TTTop Cut 4 Drill • Periphery Inserts • Aluminium V36

– – – 6372044

alternate choice

– – – 6372046

– – – 6348893

first choice

– – – – – – 6372048 6407889

P M K N S H

NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the toolholder.

widia.com

Top Cut 4

™

Top Cut 4 Drill • Centre Inserts • Long Chip Materials V38

SSC

TCF040203ACV38

4,47

2,10

3,65

2,00

0,300

TCF060203BCV38

6,00

2,40

4,90

2,40

0,300

TCF070304CCV38

7,59

2,60

6,20

2,80

0,400

TCF090305DCV38

9,55

2,80

7,80

3,00

0,500

TCF120405ECV38

12,00

3,40

9,80

3,60

0,500

TCF150406FCV38

14,94

4,80

12,20

4,20

0,600

TCF180508GCV38

17,88

6,00

14,60

5,40

0,800

TCF210608HCV38

21,68

7,50

17,70

6,50

0,800

– WPK10CH – WU25CH 6429458 WU40PH

– – 6429459

– – 6429460

– – 6429461

catalogue number

– – 6429462

TTTop Cut 4 Drill • Centre Inserts • Long Chip Materials V38

v v

– – 6429463

alternate choice

v v

– – 6324383

first choice

– – 6429464

P M K N S H

NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the toolholder. Refer to the WIDIA™ 2017 Master Catalogue (A-15-04580EN_me) or the NOVO™ application for the complete geometry offering.

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

Top Cut 4™ Drill • Periphery Inserts • Long Chip Materials V38

first choice

alternate choice

SSC

TCF040204APV38

4,14

2,10

4,40

2,00

0,400

TCF050204BPV38

5,07

2,40

5,40

2,40

0,400

TCF070306CPV38

6,67

2,60

7,10

2,80

0,600

TCF080308DPV38

8,08

2,80

8,60

3,00

0,800

TCF100408EPV38

9,96

3,40

10,60

3,60

0,800

TCF120412FPV38

12,59

4,80

13,40

4,20

1,200

TCF150512GPV38

15,13

6,00

16,10

5,40

1,200

– 6429455 6324381

TCF180614HPV38

18,04

7,50

19,20

6,50

1,400

– 6429453 6429454

– 6429451 6429452

– 6429429 6429430

– 6429466 6429428

– 6429426 6429427

catalogue number

– 6429456 6429457

TTTop Cut 4 Drill • Periphery Inserts • Long Chip Materials V38

– WPK10CH 6429424 WU25CH 6429425 WU40PH

P M K N S H

widia.com

Top Cut 4

™

New Generation Indexable Drilling System

TTTop Cut 4 • Insert Selection Guide Stable Cutting Conditions Material Group P1 P2–P4 P5–P6 M1–M3 K1–K3 N1–N4 S1–S4

periphery insert WU25CH WPK10CH WU25CH WU25CH WPK10CH WN10PH WU40PH

Geometry V38 V34 V36 V36 V34 V36 V38

Unstable Cutting Conditions

centre insert WU40PH WU40PH WU40PH WU40PH WU40PH WN10PH WU40PH

periphery insert WU40PH WU25CH WU40PH WU40PH WU40PH WN10PH WU40PH

centre insert WU40PH WU40PH WU40PH WU40PH WU40PH WN10PH WU40PH

Interrupted Cutting Conditions periphery insert WU40PH WU40PH WU40PH WU40PH WU40PH WN10PH WU40PH

centre insert WU40PH WU40PH WU40PH WU40PH WU40PH WN10PH WU40PH

TTTop Cut 4 • Cutting Data • Metric Metric Recommended Feed Rate per Revolution Grade Material Group P0 P1 P2 P3 P4 P5 P6 M1 M2 M3 K1 K2 K3 N1 N2 N3 S3 S4

Geometry -V38 -V38 -V34 -V34 -V34 -V36 -V36 -V38 -V38 -V36 -V34 -V34 -V34 -V36 -V36 -V36 -V38 -V38

centre WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU25CH WU40PH WU40PH WN10PH WN10PH WN10PH WU40PH WU40PH

periphery WU25CH WU25CH WU25CH WPK10CH WPK10CH WU25CH WU25CH WU40PH WU40PH WU40PH WPK10CH WPK10CH WPK10CH WN10PH WN10PH WN10PH WU40PH WU40PH

Grade Material Group P0 P1 P2 P3 P4 P5 P6 M1 M2 M3 K1 K2 K3 N1 N2 N3 S3 S4

Geometry -V38 -V38 -V34 -V34 -V34 -V36 -V36 -V38 –V38 -V36 -V34 -V34 -V34 -V36 -V36 -V36 -V38 -V38

centre WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU25CH WU40PH WU40PH WN10PH WN10PH WN10PH WU40PH WU40PH

periphery WU25CH WU25CH WU25CH WPK10CH WPK10CH WU25CH WU25CH WU40PH WU40PH WU40PH WPK10CH WPK10CH WPK10CH WN10PH WN10PH WN10PH WU40PH WU40PH

Cutting Speed — Vc m/min min 120 120 120 120 120 120 120 120 110 100 120 100 100 250 150 80 20 35

Start 180 180 190 200 190 180 160 160 140 120 200 180 170 350 300 120 30 40

max 260 260 280 310 310 250 210 240 210 200 280 260 240 500 450 150 45 65

Cutting Speed — Vc m/min min 120 120 120 120 120 120 120 120 110 100 120 100 100 250 150 80 20 35

Start 180 180 190 200 190 180 160 160 140 120 200 180 170 350 300 120 30 40

max 260 260 280 310 310 250 210 240 210 200 280 260 240 500 450 150 45 65

Tool Diameter mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev

12,00–13,99 Insert Size A 0,06–0,08 0,06–0,10 0,06–0,10 0,08–0,15 0,08–0,15 0,06–0,10 0,06–0,10 0,06–0,11 0,06–0,10 0,06–0,10 0,08–0,14 0,08–0,14 0,08–0,14 0,06–0,10 0,06–0,10 0,06–0,10 0,08–0,12 0,08–0,12

14,00–18,99 19,00–23,99 24,00–29,99 Insert Size B Insert Size C Insert Size D 0,08–0,11 0,10–0,13 0,11–0,14 0,08–0,13 0,10–0,15 0,11–0,16 0,08–0,15 0,10–0,16 0,11–0,17 0,10–0,16 0,11–0,18 0,12–0,20 0,10–0,16 0,11–0,18 0,12–0,20 0,08–0,14 0,10–0,15 0,11–0,16 0,08–0,14 0,10–0,15 0,11–0,16 0,07–0,11 0,08–0,12 0,10–0,14 0,07–0,11 0,08–0,12 0,10–0,14 0,07–0,11 0,08–0,12 0,10–0,14 0,08–0,16 0,10–0,18 0,12–0,24 0,08–0,16 0,10–0,18 0,12–0,24 0,08–0,16 0,10–0,18 0,12–0,24 0,08–0,14 0,10–0,15 0,11–0,16 0,08–0,14 0,10–0,15 0,11–0,16 0,07–0,11 0,08–0,12 0,10–0,14 0,08–0,13 0,10–0,15 0,12–0,19 0,08–0,13 0,10 –0,15 0,12–0,19

Tool Diameter mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev

30,00–36,99 Insert Size E 0,13–0,16 0,13–0,17 0,13–0,20 0,16–0,24 0,14–0,22 0,13–0,18 0,13–0,18 0,12–0,17 0,12–0,17 0,12–0,17 0,14–0,26 0,14–0,26 0,14–0,26 0,13–0,18 0,13–0,18 0,12–0,17 0,14–0,21 0,14–0,21

37,00–45,99 Insert Size F 0,15–0,18 0,15–0,19 0,15–0,21 0,16–0,24 0,16–0,24 0,15–0,20 0,15–0,20 0,14–0,21 0,14–0,21 0,14–0,21 0,16–0,30 0,16–0,30 0,16–0,30 0,15–0,20 0,15–0,20 0,14–0,21 0,16–0,24 0,16–0,24

46,00–56,99 57,00–68,00 Insert Size G Insert Size H 0,16–0,23 0,17–0,24 0,16–0,24 0,17–0,25 0,16–0,28 0,17–0,30 0,18–0,30 0,19–0,32 0,18–0,30 0,19–0,32 0,16–0,28 0,17–0,30 0,16–0,28 0,17–0,29 0,16–0,23 0,16–0,24 0,16–0,23 0,16–0,24 0,16–0,23 0,16–0,24 0,18–0,32 0,20–0,36 0,18–0,32 0,20–0,36 0,18–0,32 0,20–0,36 0,16–0,28 0,17–0,30 0,16–0,28 0,17–0,30 0,16–0,23 0,16–0,24 0,18–0,26 0,20–0,30 0,18–0,26 0,20–0,30

NOTE: A ll speed conditions are for stable conditions. For unstable conditions, it is suggested to reduce starting speeds by 10%. For interrupted cuts, reduce by 20%. For 4 x D, it is highly recommended to start with feed and speed values reduced by 10% less than above data. For 5 x D, diameter range 12–23,99mm (insert sizes A to C), it is highly recommended to start with feed and speed values reduced by 20% less than above data. For 5 x D, diameter range 25–68mm (inserts sizes D to H), it is highly recommended to start with feed and speed values reduced by 15% less than above data. For 4 x D and 5 x D, it is recommended to reduce feed rate during entry and exit by 30–50%.

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

New Generation Indexable Drilling System

TTTop Cut 4™ • Drill Depth • X-Offset Capabilities • Hole Tolerance 2 x D/3 x D

4xD

5xD

Insert size

Diameter range mm

X-offset value max. in mm

D1 max value mm

Hole tolerance mm

X-offset value max. in mm

D1 max value mm

Hole tolerance mm

X-offset value max. in mm

D1 max value mm

Hole tolerance mm

12,00–13,99

0,5

D1 + 1mm

+/- 0,20

0,5

D1 + 1mm

+/- 0,35

—

+/- 0,35

14,00–18,99

0,5

D1 + 1mm

+/- 0,20

0,5

D1 + 1mm

+/- 0,35

—

+/- 0,35

19,00–23,99

0,5

D1 + 1mm

+/- 0,20

0,5

D1 + 1mm

+/- 0,35

—

+/- 0,35

24,00–29,99

0,8

D1 + 1,6mm

+/- 0,20

0,8

D1 + 1mm

+/- 0,35

—

+/- 0,35

30,00–36,99

0,8

D1 + 1,6mm

+/- 0,20

0,8

D1 + 1mm

+/- 0,35

—

+/- 0,35

37,00–45,99

0,8

D1 + 1,6mm

+/- 0,25

0,8

D1 + 1mm

+/- 0,38

—

+/- 0,38

46,00–56,99

D1 + 2mm

+/- 0,25

0,8

D1 + 1mm

+/- 0,38

—

+/- 0,38

57,00–68,00

D1 + 2mm

+/- 0,28

0,8

D1 + 1mm

+/- 0,42

—

+/- 0,42

widia.com

Top Cut 4

â&#x201E;¢

New Generation Indexable Drilling System

Feed Force [(kN)/(lbf)]

Feed Force Requirement 10 2250 9 2025 8 1800 7 1575 6 1350 5 1125 4 900 3 675 2 450 1 225 0

Stainless Steel 304 f = 0.20 .0079 IPR f = 0.18 .0071 IPR f = 0.15 .0059 IPR

Steel 4140

f = 0.12 .0047 IPR f = 0.25 .0098 IPR f = 0.20 .0079 IPR f = 0.16 .0063 IPR

Cast Iron GG25

f = 0.12 .0047 IPR f = 0.25 .0098 IPR

f = 0.20 .0079 IPR

0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677

f = 0.16 .0059 IPR

Drill Diameter D1 [(mm)/(inch)]

f = 0.12 .0047 IPR

Torque [(pound force foot)/(Nm)]

Torque Requirement 500 369 450 332 400 295 350 258 300 221 250 184 200 148 150 111 100 74 50 37 0

Stainless Steel 304 f = 0.20 .0079 IPR f = 0.18 .0071 IPR f = 0.15 .0059 IPR

Steel 4140

f = 0.25 .0098 IPR f = 0.20 .0079 IPR f = 0.16 .0059 IPR

Cast Iron GG25

f = 0.12 .0047 IPR f = 0.25 .0098 IPR

f = 0.12 .0047 IPR

f = 0.20 .0079 IPR

0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677

f = 0.16 .0059 IPR

Drill Diameter D1 [(mm)/(inch)]

f = 0.12 .0047 IPR

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

New Generation Indexable Drilling System

Power [(PS)/(kW)]

Power Requirement — Steel 45 61.2 40 54.4 35 47.6 30 40.8 25 34 20 27.2 15 20.4 10 13.6 5 6.8 0

Steel 4140 f = 0.25 (160 m/min) f = .0098 IPR (525 SFM) f = 0.25 (200 m/min) f = .0098 IPR (656 SFM)

0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677

Drill Diameter D1 [(mm)/(inch)]

f = 0.16 (160 m/min) f = .0063 IPR (525 SFM) f = 0.16 (200 m/min) f = .0063 IPR (656 SFM) f = 0.12 (160 m/min) f = .0047 IPR (525 SFM) f = 0.12 (200 m/min) f = .0047 IPR (656 SFM) f = 0.20 (160 m/min) f = .0079 IPR (525 SFM) f = 0.20 (200 m/min) f = .0079 IPR (656 SFM)

Power [(PS)/(kW)]

Power Requirement — Stainless Steel 45 61.2 40 54.4 35 47.6 30 40.8 25 34 20 27.2 15 20.4 10 13.6 5 6.8 0

Stainless Steel 304 f = 0.20 (160 m/min) f = .0079 IPR (525 SFM) f = 0.20 (200 m/min) f = .0079 IPR (656 SFM) f = 0.15 (160 m/min) f = .0059 IPR (525 SFM) f = 0.15 (200 m/min) f = .0059 IPR (656 SFM) f = 0.12 (160 m/min) f = .0047 IPR (525 SFM)

0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677

Drill Diameter D1 [(mm)/(inch)]

f = 0.12 (200 m/min) f = .0047 IPR (656 SFM) f = 0.18 (160 m/min) f = .0071 IPR (525 SFM) f = 0.18 (200 m/min) f = .0071 IPR (656 SFM)

(continued)

widia.com

Top Cut 4

™

New Generation Indexable Drilling System

(continued)

Power [(PS)/(kW)]

Power Requirement — Cast Iron 45 61.2 40 54.4 35 47.6 30 40.8 25 34 20 27.2 15 20.4 10 13.6 5 6.8 0

Cast Iron GG25 f = 0.25 (160 m/min) f = .0098 IPR (525 SFM) f = 0.25 (240 m/min) f = .0098 IPR (787 SFM) f = 0.16 (160 m/min) f = .0063 IPR (525 SFM) f = 0.16 (240 m/min) f = .0063 IPR (787 SFM) f = 0.12 (160 m/min) f = .0047 IPR (525 SFM)

0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677

Drill Diameter D1 [(mm)/(inch)]

f = 0.12 (240 m/min) f = .0047 IPR (787 SFM) f = 0.20 (160 m/min) f = .0079 IPR (525 SFM) f = 0.20 (240 m/min) f = .0079 IPR (787 SFM)

widia.com

Designed to Make Your Workplace More Productive

WIDIA X-Feed ™

™

WIDIA-branded X-Feed tooling was created as an application-specific portfolio to remove as much material as possible in the shortest amount of time, using a shallow depth of cut to achieve higher MRR and boost productivity.

HIGH-FEED MILLING

BOOST PRODUCTIVITY

Victory™ X-Feed For Machining Stainless Steel and Titanium 70NS Series Designed for circular plunging and ramping, 3D machining, face milling, and pocketing applications.

Victory X-Feed To Speed Up High-Feed Machining VXF™-7 and VXF™-12 Series VXF is a high-feed productivity booster designed to establish new industry standards with market-leading milling grades like WS40PM.

widia.com

WGC T H E MO S T V E R S AT I L E TOO L O N T H E M A R K E T I N G ROOV I N G, PRO F I L I N G, A N D C U T-O F F O PE R AT IO N S

4 BENEFITS IN 1 VERSATILE

SIMPLE

STABLE

PRODUCTIVE

GROOVING, PROFILING, AND CUT-OFF OPERATIONS

EASY TO SELECT AND APPLY

TRIPLE-V SEATING FOR SECURE CLAMPING

LOW CUTTING FORCES IN THROUGH COOLANT FOR BETTER CHIP EVACUATION

Grooving First choice for external grooving applications in most workpiece materials. Through coolant capability and efficient coolant delivery for enhanced productivity. Available in integral and modular style toolholders. Groove width: 2–10mm.

Cut-Off Specially engineered chipbreakers for effective parting/cut-off and deep grooving. Positive geometry for lower forces. Secure seating offers greatest stability. Groove width: 1,4–8mm.

Profiling Full radius chipbreaker for multi-directional turning and generating complex profiles. Rigid design ensures smooth surface finish. Groove width: 3–8mm.

widia.com

WGC Grooving, Cut-Off, and Profiling

Proprietary negative chip geometry Added chip control in steel, cast, stainless, and hardened materials. Single-ended design Deeper grooving capability than typical double-ended systems.

Coolant channel on rake and pocket Efficient coolant delivery for longer tool life and higher metal removal rates.

Proprietary V-back seating design Provides high side-load stability comparable to longer double-ended inserts.

Protective horns Eliminates chip jamming and protects steel for reduced downtime and wear.

Positive back stop Enables easy indexing.

Wide range of insert offering 1,4–10mm. PVD grades.

Strong V-style clamping High stability for grooving, cut-off, side turning, deep grooving, face grooving, and profiling applications. Enhanced body edge design Improved seating stability.

Angle between top and bottom V Creates a pull-in effect, securing the insert tighter in the pocket.

Industry-leading grade technologies Proven performance in all materials.

Grooving Precision Moulded

Profiling Precision Moulded

Cut-Off Precision Moulded

P M N S

P M K H

P M N S

P K

P M

P M N S

PT-Positive Rake

PN-Negative Rake

F-Fine

M-Medium

R-Rough

PR-Full Radius

NOTE: Use the NOVO™ software to select appropriate tooholder and insert.

Our Solution to CPC Reduction K Cast Iron

Holder: WGC-WG0612M06U08PN WU25PT Grade: WU10PT Diameter (ØT ): 28mm No. of Edges: 1 (2 for competition)

Specifications Cutting Diameter Cutting Edges Grade

SHINING MOMENT

P10

WU25PT

125

Spindle Speed (n)

1421

0.1

Cutting Depth (ap)

Turning Length (l)

Total Time/Piece

0.12

Pieces/Edge

100

125

11.96

14.95

Life/Edge (min) MRR (cm3/min/in3/min)

WIDIA WGC 28

Cutting Speed (Vc) Feed (mm/rev)

WIDIA™

Competitor 28

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

WGC Integral Toolholders

TTIntegral Straight • Metric

order number right hand 6461946 6461948 6461950 6461952 6462003 6462004 6462005 6462006 6462007 6462008 6462009 6462010 6462061 6462062 6462063 6462064 6462065 6462066 6462067 6462068 6462069 6462070 6462071 6462072 6462073 6462074 6462075 6462076 6462077 left hand 6461954 6461956 6461958 6461960 6462078 6462079 6462080 6462091 6462092

catalogue number

SSC CD H1

FS LH

Torx clamp screw

Torx

WGCSMR2020K0216 WGCSMR2525M0216 WGCSMR2020K0222 WGCSMR2525M0226 WGCSMR2020K0316C WGCSMR2525M0316C WGCSMR2020K0322C WGCSMR2525M0326C WGCSMR2020K0416C WGCSMR2525M0416C WGCSMR2020K0422C WGCSMR2525M0426C WGCSMR3232P0426C WGCSMR3232P0432C WGCSMR2525M0516C WGCSMR2525M0526C WGCSMR3232P0526C WGCSMR3232P0532C WGCSMR2525M0616C WGCSMR2525M0626C WGCSMR3232P0626C WGCSMR3232P0632C WGCSMR4040R0640C WGCSMR2525M0826C WGCSMR3232P0826C WGCSMR3232P0832C WGCSMR4040R0840C WGCSMR3232P1032C WGCSMR4040R1040C

2 2 2 2 3 3 3 3 4 4 4 4 4 4 5 5 5 5 6 6 6 6 6 8 8 8 8 10 10

16 16 22 26 16 16 22 26 16 16 22 26 26 32 16 26 26 32 16 26 26 32 40 26 26 32 40 32 40

20 25 20 25 20 25 20 25 20 25 20 25 32 32 25 25 32 32 25 25 32 32 40 25 32 32 40 32 40

27 32 29 34 29 34 30 35 29 34 30 35 42 42 34 35 42 42 34 35 42 44 52 36 43 44 52 44 52

125 150 125 150 125 150 125 150 125 150 125 150 170 170 150 150 170 170 150 150 170 170 200 150 170 170 200 170 200

19 24 19 24 19 24 19 24 18 23 18 23 30 30 23 23 30 30 22 22 29 29 37 21 28 28 36 28 36

31 31 38 42 37 37 43 47 37 37 43 47 47 53 37 47 47 53 37 47 47 55 63 49 49 55 63 55 63

— — — — M8X1 G1/8-28 M8X1 G1/8-28 M8X1 G1/8-28 M8X1 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28 G1/8-28

— — MS2091 MS2091 MS1595 MS1595 MS1595 MS1595 MS1595 MS1595 MS1595 MS1595 MS1970 MS1970 MS1970 MS1970 MS1970 MS1970 MS1970 MS1970 MS1970 MS1490 MS1490 MS1490 MS1490 MS1490 MS1490 MS1490 MS1490

MS1160 MS1160 — — — — — — — — — — — — — — — — — — — — — — — — — — —

T20 T20 25 IP 25 IP T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T45 T45 T45 T45 T45 T45 T45 T45

WGCSML2020K0216 WGCSML2525M0216 WGCSML2020K0222 WGCSML2525M0226 WGCSML2020K0316C WGCSML2525M0316C WGCSML2020K0322C WGCSML2525M0326C WGCSML2020K0416C

2 2 2 2 3 3 3 3 4

16 16 22 26 16 16 22 26 16

20 25 20 25 20 25 20 25 20

27 32 29 34 29 34 30 35 29

125 150 125 150 125 150 125 150 125

19 24 19 24 19 24 19 24 18

31 31 38 42 37 37 43 47 37

— — — — — — — — M8X1 M8X1 G1/8-28 G1/8-28 M8X1 M8X1 G1/8-28 G1/8-28 M8X1 M8X1

— — MS2091 MS2091 MS1595 MS1595 MS1595 MS1595 MS1595

MS1160 MS1160 — — — — — — —

T20 T20 25 IP 25 IP T30 T30 T30 T30 T30 (continued)

widia.com

WGC WGC Integral Toolholders

(Integral Straight • Metric — continued)

order number 6462093 6462094 6462095 6462096 6462097 6462098 6462099 6462100 6462101 6462102 6462103 6462104 6462105 6462106 6462107 6462108 6462109 6462110 6462111 6462112

catalogue number WGCSML2525M0416C WGCSML2020K0422C WGCSML2525M0426C WGCSML3232P0426C WGCSML3232P0432C WGCSML2525M0516C WGCSML2525M0526C WGCSML3232P0526C WGCSML3232P0532C WGCSML2525M0616C WGCSML2525M0626C WGCSML3232P0626C WGCSML3232P0632C WGCSML4040R0640C WGCSML2525M0826C WGCSML3232P0826C WGCSML3232P0832C WGCSML4040R0840C WGCSML3232P1032C WGCSML4040R1040C

SSC CD H1 H B H2 L1 FS LH CF CS 4 16 25 25 25 34 150 23 37 G1/8-28 G1/8-28 4 22 20 20 20 30 125 18 43 M8X1 M8X1 4 26 25 25 25 35 150 23 47 G1/8-28 G1/8-28 4 26 32 32 32 42 170 30 47 G1/8-28 G1/8-28 4 32 32 32 32 42 170 30 53 G1/8-28 G1/8-28 5 16 25 25 25 34 150 23 37 G1/8-28 G1/8-28 5 26 25 25 25 35 150 23 47 G1/8-28 G1/8-28 5 26 32 32 32 42 170 30 47 G1/8-28 G1/8-28 5 32 32 32 32 42 170 30 53 G1/8-28 G1/8-28 6 16 25 25 25 34 150 22 37 G1/8-28 G1/8-28 6 26 25 25 25 35 150 22 47 G1/8-28 G1/8-28 6 26 32 32 32 42 170 29 47 G1/8-28 G1/8-28 6 32 32 32 32 44 170 29 55 G1/8-28 G1/8-28 6 40 40 40 40 52 200 37 63 G1/8-28 G1/8-28 8 26 25 25 25 36 150 21 49 G1/8-28 G1/8-28 8 26 32 32 32 43 170 28 49 G1/8-28 G1/8-28 8 32 32 32 32 44 170 28 55 G1/8-28 G1/8-28 8 40 40 40 40 52 200 36 63 G1/8-28 G1/8-28 10 32 32 32 32 44 170 28 55 G1/8-28 G1/8-28 10 40 40 40 40 52 200 36 63 G1/8-28 G1/8-28

Torx clamp screw MS1595 MS1595 MS1595 MS1970 MS1970 MS1970 MS1970 MS1970 MS1970 MS1970 MS1970 MS1970 MS1490 MS1490 MS1490 MS1490 MS1490 MS1490 MS1490 MS1490

Torx clamp screw — — — — — — — — — — — — — — — — — — — —

Torx T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T30 T45 T45 T45 T45 T45 T45 T45 T45

NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

WGC Modular Toolholders

TTWGCMS-C • Metric

M50 Blade

order number right hand 6499222 6499223 6499224 6499225 left hand 6499226 6499227 6499228 6499229

M65 Blade

catalogue number

blade size

blade screw

Torx

clamping screw

Torx

WGCMSR2525M50C WGCMSR2525M65C WGCMSR3232P50C WGCMSR3232P65C

25 25 32 32

138,75 150,00 158,75 170,00

13,84 13,00 20,08 20,00

G 1/8-28 G 1/8-28 G 1/8-28 G 1/8-28

109,00 122,00 133,62 142,00

7,00 — — 21,75

50 65 50 65

MS1162 MS1163 MS1162 MS1163

T25 T30 T25 T30

MS2002 — MS2002 —

T25 — T25 —

WGCMSL2525M50C WGCMSL2525M65C WGCMSL3232P50C WGCMSL3232P65C

25 25 32 32

138,75 150,00 158,75 170,00

13,84 13,00 20,08 20,00

G 1/8-28 G 1/8-28 G 1/8-28 G 1/8-28

109,00 122,00 133,62 142,00

7,00 29,00 — 21,75

50 65 50 65

MS1162 MS1163 MS1162 MS1163

T25 T30 T25 T30

MS2002 — MS2002 —

T25 — T25 —

NOTE: W GCMS..: Right-hand holder uses right-hand blades. WGCME..: Right-hand holder uses left-hand blades. M50 blade and clamp screw torque equals 8–10 Nm (71–88 in. lbs.). M65 blade and clamp screw torque equals 18–20 Nm (159–177 in. lbs.).

widia.com

WGC WGC Modular Toolholders

TTWGCME-C • Metric

M65 Blade

M50 Blade

order number right hand

catalogue number

H H1

6498953 6498954 6498955 6498956 left hand

WGCMER2525M65C WGCMER2525M50C WGCMER3232P65C WGCMER3232P50C

25 25 32 32

150,00 150,25 170,00 170,25

138,15 139,25 158,15 159,25

117,00 125,25 137,00 145,25

35,00 40,00 35,00 40,00

G 1/8-28 G 1/8-28 G 1/8-28 G 1/8-28

6498957 6498958 6498959 6498960

WGCMEL2525M65C WGCMEL2525M50C WGCMEL3232P65C WGCMEL3232P50C

25 25 32 32

150,00 150,25 170,00 170,25

138,15 139,25 158,15 159,25

117,00 125,25 137,00 145,25

35,00 40,00 35,00 40,00

G 1/8-28 G 1/8-28 G 1/8-28 G 1/8-28

blade size

blade screw

Torx

clamping screw Torx

54,00 14,00 42,41 7,00 54,00 7,00 42,41 —

65 50 65 50

MS1163 MS1162 MS1163 MS1162

T30 T25 T30 T25

— MS2002 — MS2002

— T25 — T25

54,00 14,00 42,41 7,00 54,00 7,00 42,41 —

65 50 65 50

MS1163 MS1162 MS1163 MS1162

T30 T25 T30 T25

— MS2002 — MS2002

— T25 — T25

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

WGC Modular Blades

TTModular Straight Blade with Coolant

Left Hand

Right Hand

Left Hand

Right Hand

catalogue number

SSC

blade size

6498457 6498458 6498459 6498460 6498861 6498862 6498863 6498864 6498865 6498866 6498867 6498868 6498869 6498870 6498881 6498882 6498883

WGCM50R1F12M WGCM50R0212M WGCM50R0216M WGCM50R0312MC WGCM50R0322MC WGCM50R0412MC WGCM50R0422MC WGCM50R0432MC WGCM50R0512MC WGCM50R0516MC WGCM50R0526MC WGCM50R0532MC WGCM65R0616MC WGCM65R0626MC WGCM65R0632MC WGCM65R0816MC WGCM65R0826MC

1F 2 2 3 3 4 4 4 5 5 5 5 6 6 6 8 8

12,0 12,0 16,0 12,0 22,0 12,0 22,0 32,0 12,0 16,0 26,0 32,0 16,0 26,0 32,0 16,0 26,0

11,00 10,88 10,88 10,43 10,43 9,93 9,93 9,93 9,43 9,43 9,43 9,43 9,88 9,88 9,88 9,00 9,00

50 50 50 50 50 50 50 50 50 50 50 50 65 65 65 65 65

6498884 6498885 6498886 6498887 6498888 6498889 6498890 6498891 6498892 6498893 6498894 6498895 6498896 6498897 6498898 6498899 6498900

WGCM50L1F12M WGCM50L0212M WGCM50L0216M WGCM50L0312MC WGCM50L0322MC WGCM50L0412MC WGCM50L0422MC WGCM50L0432MC WGCM50L0512MC WGCM50L0516MC WGCM50L0526MC WGCM50L0532MC WGCM65L0616MC WGCM65L0626MC WGCM65L0632MC WGCM65L0816MC WGCM65L0826MC

1F 2 2 3 3 4 4 4 5 5 5 5 6 6 6 8 8

12,0 12,0 16,0 12,0 22,0 12,0 22,0 32,0 12,0 16,0 26,0 32,0 16,0 26,0 32,0 16,0 26,0

11,00 10,88 10,88 10,43 10,43 9,93 9,93 9,93 9,43 9,43 9,43 9,43 9,88 9,88 9,88 9,00 9,00

50 50 50 50 50 50 50 50 50 50 50 50 65 65 65 65 65

order number right hand

left hand

NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the insert. Through the pocket coolant available in seat sizes 3 and higher.

widia.com

WGC WGC Blade Holders and Blades

TTBlade Holders • Metric

order number 2007826 2021635 2008159 2021723

catalogue number 12251222000 12251222500 12251233200 12251234000

HW 26 32 53 53

H 20,0 25,0 32,0 40,0

B 18,0 20,0 25,0 40,0

Straight

F 33,0 35,0 50,0 58,0

H2 40 50 82 82

B2 38 40 57 65

H3 8 10 30 22

L 100 125 160 160

cap screw 12148036000 12148036000 12146013400 12146013400

wrench 12148041300 12148041300 12148041400 12148041400

Reinforced

TTDouble-Ended Cut-Off Blade

order number neutral hand 6498987 6498988 6498989 6498990 6499211 6499212 6499213 6499215 6499214 6499216 6499217 6499218 6499219 6499220 6499221

catalogue number

SSC

assembly wrench

WGCBSN19G1B14 WGCBSN26J1B15 WGCBSN19G1F16 WGCBSN26J1F17 WGCBSN19G0220 WGCBSN26J0230 WGCBSN32M0250 WGCBSN32M0350 WGCBSN26J0340 WGCBSN26J0440 WGCBSN32M0450 WGCBSN32M0560 WGCBSN32M0660 WGCBSN32M0860 WGCBSN52X08120

1B 1B 1F 1F 2 2 2 3 3 4 4 5 6 8 8

19 26 19 26 19 26 32 32 36 26 32 32 32 32 53

1,4 1,4 1,6 1,6 2,0 2,0 2,0 3,0 3,0 4,0 4,0 5,0 6,0 8,0 8,0

1,15 1,15 1,30 1,30 — — — — — — — — — — —

15,5 21,5 15,5 21,5 15,5 21,5 25,1 25,1 21,5 21,5 25,1 25,1 25,1 25,1 45,3

90 110 90 110 90 110 150 150 110 110 150 150 150 150 260

1,80 1,80 1,80 1,80 1,65 1,65 1,65 2,40 2,40 3,40 3,40 4,40 5,40 7,00 7,00

14 15 16 17 — — — — — — — — — — —

SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW5E SCW8E SCW8E SCW8E

NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.

TTSpare Parts screw catalogue number MS1160 MS1162 MS1163 MS1273 MS1490 MS1595 MS1970 MS2002 MS2091

screw order number 1099645 1127019 1124104 1020977 2263299 1094300 1106668 1621087 1931147

Nm 7 9 18 4 17 12 12 9 9

torque in. lbs. 62 80 159 35.4 151 106 106 80 80

thread M5 M6 M8 M4 M8 M6 M6 M6 M5

socket T20 T25 T30 T15 T45 T30 T30 T25 25IP

wrench catalogue number KT20 KT25 KT30L KT15 KT45 KT30 KT30 KT25 K25IP

wrench order number 1022703 1022725 1099676 1022701 1018227 1099676 1099676 1022725 2050113

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

WGC Cut-Off Inserts

Left Hand

Neutral

Right Hand

first choice

alternate choice

TTF Precision Moulded • Metric catalogue number WC014M1BL06F01 WC014M1BN00F01 WC014M1BR06F01 WC020M02L06F02 WC020M02N00F02 WC020M02R06F02 WC030M03L06F02 WC030M03N00F02 WC030M03R06F02 WC040M04L06F02 WC040M04N00F02 WC040M04R06F02 WC050M05N00F03

SSC 1B 1B 1B 2 2 2 3 3 3 4 4 4 5

W 1,40 1,40 1,40 2,00 2,00 2,00 3,00 3,00 3,00 4,00 4,00 4,00 5,00

W tol ± 0,050 0,050 0,050 0,050 0,050 0,050 0,075 0,075 0,075 0,075 0,075 0,075 0,075

Left Hand

LI 9,00 9,00 9,02 9,00 9,00 9,00 9,60 9,60 9,60 10,19 10,19 10,19 12,24

Neutral

aR — — 6 — — 6 — — 6 — — 6 —

P M K N S H

v v j j v

aL 6 — — 6 — — 6 — — 6 — — —

RR 0,15 0,15 — 0,20 0,20 — 0,20 0,20 — 0,20 0,20 — 0,30

RL — 0,15 0,15 — 0,20 0,20 — 0,20 — — 0,20 0,20 0,30

WU25PT WU25PT 6470544 6470545 6470546 6470547 6470548 6470549 6470550 6470561 6470562 6470563 6470564 6470565 6470566

aL 6 — — 6 — — 6 — — 6 — — — — —

RR — 0,15 — — 0,20 — — 0,20 — 0,20 0,20 — 0,30 0,30 0,40

RL 0,20 0,15 0,20 0,20 0,20 0,20 0,20 0,20 0,20 — 0,20 0,20 0,30 0,30 0,40

WU25PT 6461828 6461829 6461830 6461861 6461862 6461863 6461864 6461865 6461866 6461867 6461868 6461869 6461870 6461881 6461882

Right Hand

TTM Precision Moulded • Metric catalogue number WC014M1BL06M02 WC014M1BN00M01 WC014M1BR06M02 WC020M02L06M02 WC020M02N00M02 WC020M02R06M02 WC030M03L06M02 WC030M03N00M02 WC030M03R06M02 WC040M04L06M02 WC040M04N00M02 WC040M04R06M02 WC050M05N00M03 WC060M06N00M03 WC080M08N00M04

SSC 1B 1B 1B 2 2 2 3 3 3 4 4 4 5 6 8

W 1,40 1,40 1,40 2,00 2,00 2,00 3,00 3,00 3,00 4,00 4,00 4,00 5,00 6,00 8,00

W tol ± 0,050 0,050 0,050 0,050 0,050 0,050 0,075 0,075 0,075 0,075 0,075 0,050 0,075 0,075 0,075

LI 9,02 9,01 9,02 8,97 8,98 9,00 9,61 9,60 9,61 10,19 10,20 10,20 12,25 14,59 17,46

aR — — 6 — — 6 — — 6 — — 6 — — —

NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.

widia.com

WGC WGC Cut-Off Inserts

Left Hand

Neutral

Right Hand

first choice

alternate choice

P M K N S H

TTR Precision Moulded • Metric catalogue number WC020M02L06R02 WC020M02N00R02 WC020M02R06R02 WC030M03L06R02 WC030M03N00R02 WC030M03R06R02 WC040M04N00R02 WC050M05N00R03 WC060M06N00R03 WC080M08N00R04

SSC 2 2 2 3 3 3 4 5 6 8

W 2,00 2,00 2,00 3,00 3,00 3,00 4,00 5,00 6,00 8,00

W tol ± 0,050 0,050 0,050 0,075 0,075 0,075 0,075 0,075 0,075 0,075

LI 8,97 8,98 8,97 9,61 9,60 9,61 10,20 12,25 14,59 17,46

aR — — 6 — — 6 — — — —

aL 6 — — 6 — — — — — —

RR 0,20 0,20 — 0,20 0,20 — 0,20 0,30 0,30 0,40

RL — 0,20 0,20 — 0,20 0,20 0,20 0,30 0,30 0,40

NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.

WU25PT™ Advanced Universal Grade with Hard PVD AlTiN Coating and Fine-Grain Substrate This new and improved coating improves edge stability with wide range speed and feed capabilities.

P M K N S

The WU25PT grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cuts and high feed rates. For more information, visit widia.com.

v v j j v

WU25PT WU25PT 6470426 6470427 6470428 6470429 6470430 6470461 6470462 6470463 6470464 6470465

Indexable Milling I Solid End Milling I Holemaking I Turning

WGC Grooving Inserts

first choice

alternate choice

P M K N S H

TTPT Precision Moulded • Metric catalogue number WG0212M02U02PT WG0251M02U02PT WG0312M03U02PT WG0312M03U04PT WG0412M04U04PT WG0412M04U08PT WG0512M05U04PT WG0512M05U08PT WG0612M06U04PT WG0612M06U08PT WG0712M06U08PT WG0812M08U08PT WG0812M08U12PT WG1012M10U12PT

SSC 2 2 3 3 4 4 5 5 6 6 6 8 8 10

v v j j v

W 2,13 2,51 3,13 3,13 4,13 4,13 5,13 5,13 6,13 6,13 7,13 8,13 8,13 10,13

W tol ± 0,050 0,050 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075

RR 0,20 0,20 0,20 0,40 0,40 0,80 0,40 0,80 0,40 0,80 0,80 0,80 1,20 1,20

LI 8,97 8,97 9,60 9,60 10,19 10,19 12,25 12,25 14,59 14,59 14,59 17,45 17,45 20,75

WU25PT WU25PT 6461734 6461735 6461736 6461737 6461738 6461739 6461740 6461821 6461822 6461823 6461824 6461825 6461826 6461827

W 2,13 2,51 3,13 3,13 4,13 4,13 5,13 5,13 6,13 6,13 8,13 8,13 10,13

W tol ± 0,050 0,050 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075

RR 0,20 0,20 0,20 0,40 0,40 0,80 0,40 0,80 0,40 0,80 0,80 1,20 1,20

LI 8,97 8,97 9,60 9,60 10,20 10,20 12,24 12,24 14,59 14,59 17,46 17,46 20,75

WU25PT 6470850 6471041 6471042 6471043 6471044 6471045 6471046 6471047 6471048 6471049 6471050 6471062 6471064

W 2,00 3,00 4,00 5,00 6,00 8,00

W tol ± 0,025 0,025 0,025 0,025 0,025 0,025

RC 1,00 1,50 2,00 2,50 3,00 4,00

LI 8,91 9,54 10,13 12,18 14,52 17,41

WU25PT 6470467 6470468 6470469 6470470 6470481 6470482

TTPN Precision Moulded • Metric catalogue number WG0212M02U02PN WG0251M02U02PN WG0312M03U02PN WG0312M03U04PN WG0412M04U04PN WG0412M04U08PN WG0512M05U04PN WG0512M05U08PN WG0612M06U04PN WG0612M06U08PN WG0812M08U08PN WG0812M08U12PN WG1012M10U12PN

SSC 2 2 3 3 4 4 5 5 6 6 8 8 10

TTPR Full Radius Precision Ground • Metric catalogue number WR0200M02P00PC WR0300M03P00PC WR0400M04P00PC WR0500M05P00PC WR0600M06P00PC WR0800M08P00PC

SSC 2 3 4 5 6 8

NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the toolholder.

widia.com

WGC WGC Feed Rates

TTPlunge feed rates v

first choice

alternate choice

Chip Control

Description

P M

Insert Geometry

Seat Size (SSC) 1F 2 3 4

Positive rake angle for lower cutting forces.

-PT

5 6 8

v v

v v j

10 1F 2 3 4

Stable negative cutting edge allowing for more aggressive applications.

-PN

5 6 8 10

v j

K N

Steel Stainless Steel

S H

Cast Iron Non-Ferrous

Corner Radius

Starting Conditions

mm 0,2 0,2 0,2 0,4 0,4 0,8 0,4 0,8 0,4 0,8 1,2 0,8 1,2 1,2 0,2 0,2 0,2 0,4 0,4 0,8 0,4 0,8 0,4 0,8 1,2 0,8 1,2 1,2

mm 0,06 0,08 0,09 0,11 0,12 0,15 0,15 0,16 0,15 0,18 0,20 0,20 0,22 0,24 0,06 0,08 0,09 0,11 0,12 0,15 0,15 0,16 0,15 0,18 0,20 0,20 0,22 0,24

High-Temp Alloys Hardened Materials

Plunge Feed Rates mm/rev 0,05

0,10

0,15

0,20

0,25

0,30

0,35

TTCut-Off Feed Rates

-F

Positive geometry for reduced cutting forces.

Starting Conditions

1B 2 3 4 5 6 8

0,06 0,07 0,09 0,11 0,14 0,16 0,14

2 3 4 5 6 8

0,10 0,14 0,16 0,19 0,21 0,23

mm 0,06 0,07 0,09 0,11 0,13

Cut-Off Feed Rates mm/rev 0,05

0,10

0,15

0,20

0,25

0,30

0,35

0,40

Stable cutting edge for aggressive feed rates. Primarily in cast iron.

-M

Seat Size (SSC) 1B 2 3 4 5

v v

Description

v v

Geometry

Insert Geometry

Most stable cutting edge for steel.

v j

-R

NOTE: For cut-off inserts with a lead angle, maximum feed rate should be reduced by up to 40%.

Maximum Feed Rate Values Material Group Data above is for P and K material groups. Maximum M feed rates should be adjusted by multiplying max feed rate N values by following factors for shown material groups. S H

Feed Factor 0.8 1.2 0.8 0.5

I.D. and Face Grooving For I.D. and face grooving applications, reduce feed rate by 20%.

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

WGC Feed Rates

TTTurn and profile feed rates

Seat Size 1F

Seat Size 2 feed rate (mm/rev)

depth-of-cut (mm)

depth-of-cut (in)

depth-of-cut (mm)

feed rate (mm/rev)

feed rate (in/rev)

Seat Size 3

Seat Size 4 feed rate (mm/rev)

depth-of-cut (mm)

depth-of-cut (in)

depth-of-cut (mm)

feed rate (mm/rev)

feed rate (in/rev)

Seat Size 5

Seat Size 6

depth-of-cut (in)

depth-of-cut (mm)

depth-of-cut (in)

depth-of-cut (mm)

feed rate (mm/rev)

feed rate (in/rev)

Seat Size 8

Seat Size 10

depth-of-cut (in)

feed rate (in/rev)

depth-of-cut (mm)

feed rate (mm/rev)

depth-of-cut (mm)

feed rate (mm/rev)

feed rate (in/rev)

* FNR = Full Nose Radius

widia.com

WGC Recommended Starting Speeds • Grooving and Cut-Off

Maximum Feed Rate Values Data above is for P and K material groups. Maximum feed rates should be adjusted by multiplying max feed rate values by following factors for shown material groups.

Material Group M N S H

Feed Factor 0.8 1.2 0.8 0.5

TTRecommended Starting Speeds • Inch and Metric WU25PT Material Group 0–1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 3 N 4 5 6 1 2 S 3 4

360 360 360 200 320 280 300 300 300 320 240 160 400 — 320 240 320 25 25 50 25

Inch 740 520 410 290 530 400 550 500 450 480 400 280 1440 — 960 440 560 125 100 125 175

880 880 800 540 680 600 800 800 700 760 560 400 2560 — 1600 640 800 200 250 250 350

110 110 110 60 100 85 90 90 90 100 70 50 120 — 100 70 100 8 8 15 8

Metric 225 160 125 90 160 120 170 150 140 145 120 85 440 — 290 135 170 40 30 40 50

270 260 235 160 210 185 245 245 210 225 170 120 780 — 490 195 245 60 75 75 110

NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.

Internal Coolant Delivery Geometry placement is a key factor to coolant delivery!

Performance

Engineers positioned WGC geometry in the perfect position to spread the coolant across the cutting edge for maximum performance.

Internal tests have shown up to 30% increased tool life. Tech Tip — Regular maintenance of coolant filtration system required to achieve maximum performance.

Coolant parameters

Coolant entry

WGC is capable of both low and high pressure coolant up 350 bar (5076 psi) with no lower limit. Tech Tip — If performance is not being achieved due to the machine pump’s inability to provide pressure, even if volume is acceptable, flood coolant should also be applied.

WGC offers multiple coolant ports for convenience.

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

WGC Coolant Supply

TTCoolant Kit

UNIV 300MM FLEX COOLANT HOSE

M8X1.0 BANJO 200MM FLEX HOSE

G1/8 BANJO 200MM FLEX HOSE

M8X1.0 BANJO 300MM FLEX HOSE

G1/8 BANJO 300MM FLEX HOSE

6432550

6475043

6475045

6475047

6475049

UNIV 200MM FLEX COOLANT HOSE

HEAVY DUTY 300MM COOLANT HOSE

HEAVY DUTY 200MM COOLANT HOSE

MALE JIC TO FEMALE JIC ELBOW

M10 MALE TO JIC MALE

G1/8 MALE TO JIC MALE

M8 X 1.0 MALE TO JIC MALE

M8 X 1.25 MALE TO JIC MALE

1/8 NPTF MALE TO JIC MALE

1/16 NPTF MALE TO JIC MALE

Component Description

6145376

6145377

6145379

200 Bar 2,901 psi

12–20mm 1/2–3/4"

200 Bar 2,901 psi

6475027

25–40mm 1–1-1/2"

200 Bar 2,901 psi

G 1/8 banjo 300mm flex hose coolant kit

6475029

25–40mm 1–1-1/2"

200 Bar 2,901 psi

Universal 200mm heavy-duty coolant kit

6145372

25–40mm 1–1-1/2"

350 Bar* 5,076 psi*

Universal 300mm heavy-duty coolant kit

6145373

25–40mm 1–1-1/2"

350 Bar* 5,076 psi*

Shank Size

Coolant Pressure

Universal 200mm flex hose coolant kit

6475019

12–40mm 1/2–1-1/2"

200 Bar 2,901 psi

Universal 300mm flex hose coolant kit

6475021

12–40mm 1/2–1-1/2"

200 Bar 2,901 psi

M8x1.0 banjo 200mm flex hose coolant kit

6475023

12–20mm 1/2–3/4"

M8x1.0 banjo 300mm flex hose coolant kit

6475025

G 1/8 banjo 200mm flex hose coolant kit

6432549

6475041

Order Number

6145381

6145378

Kit Description

6145380

6145375

6145374

Component Order Number

* Max pressure for seat size 02 holders is 200 bar/2901 psi.

WGC WGC Coolant Supply

TTIndividual Kit Component List order number 6145374 6145375

catalogue number 1-16NPTF-JIC 1-8NPTF-JIC

description Straight fitting, 1/16 NPTF male thread to JIC male thread Straight fitting, 1/8 NPTF male thread to JIC male thread

6145378 6475041

M8X1.25-JIC M8X1-JIC

Straight fitting, M8 x 1.25 male thread to JIC male thread Straight fitting, M8 x 1.0 male thread to JIC male thread

6145376 6145377

G18-JIC M10X1.5-JIC

Straight fitting, G 1/8 male thread to JIC male thread Straight fitting, M10 x 1.5 male thread to JIC male thread

6145379 6145380

JICM-JICF-ELB COOL-HOSE-200-HD

6145381 6432549

COOL-HOSE-300-HD COOL-HOSE-200-FLEX

Heavy Duty 300mm Coolant hose with JIC female fitting both ends Flexible braided 200mm Coolant hose with JIC female fitting both ends

6432550

COOL-HOSE-300-FLEX

6475043

M8X1-BAN-JIC-HOSE-200

6475045

G18-BAN-JIC-HOSE-200

6475047

M8X1-BAN-JIC-HOSE-300

6475049

G18-BAN-JIC-HOSE-300

Flexible braided 300mm Coolant hose with JIC female fitting both ends Flexible braided 200mm Coolant hose, M8 x 1.0 male thread to JIC female thread. Contains (1) M8x1.0 banjo bolt and (2) M8 bonded washers Flexible braided 200mm Coolant hose, G 1/8 male thread to JIC female thread. Contains (1) G 1/8 banjo bolt and (2) G 1/8 bonded washers Flexible braided 300mm Coolant hose, M8 x 1.0 male thread to JIC female thread. Contains (1) M8x1.0 banjo bolt and (2) M8 bonded washers Flexible braided 300mm Coolant hose, G 1/8 male thread to JIC female thread. Contains (1) G 1/8 banjo bolt and (2) G 1/8 bonded washers

Elbow fitting, male JIC thread to female JIC thread Heavy Duty 200mm Coolant hose with JIC female fitting both ends

TTCoolant Accessories The items shown below are not part of any coolant kits shown on previous pages. order number 6145382 6145383 6145386 6475058 6475059

catalogue number M6X1-JIC JICM-JICM-STR G14-G18-RED R18-JIC R14-JIC

description Straight fitting, M6 x 1.0 male thread to JIC male thread Straight fitting, JIC male thread to JIC male thread Straight fitting, G 1/4 male thread to G 1/8th male thread Straight fitting, 1/8 BSPT male thread to JIC male thread Straight fitting, 1/4 BSPT male thread to JIC male thread

TTCoolant Spare Parts Included in kits; part of components. order number 6475051 6475053 6475060 6475055 6475061 6475056

catalogue number M8X1-BAN-BOLT G18-BAN-BOLT M6-BON-WASHER M8-BON-WASHER M10-BON-WASHER G18-BON-WASHER

description Banjo bolt, M8 x 1.0 male thread Banjo bolt, G1/8 male thread M6 bonded washer M8 bonded washer M10 bonded washer G 1/8 bonded washer

widia.com

Indexable Milling I Solid End Milling I Holemaking I Turning

WGC Application Guidelines

Internal Coolant Delivery Guidelines 1. WGC system capable of 5076 psi (350 bar). 2. Toolholder delivered with four entry holes. Port 3

3. A quality filtration system is necessary to prevent blockages in the toolholder that will affect coolant flow and performance. 4. M achines without a proper filtering system may require modification or an inline filter.

• For pressure >1015 psi [70 bar], use 10–20 µm filter.

• For pressure <1015 psi [70 bar], 50–100 µm.

• Using fine filters in low-pressure applications may affect flow rate.

VDI Port Port 2

Port 1 Thread and Wrench Specifications

Maximum Coolant Pressure

Recommended Torque Value

General Safety Guidelines 1. All safety doors and mechanisms must be in place before trying out the internal coolant to avoid any danger to the operator in the event of a failure.

4. While indexing inserts, ensure the pocket is free from chips and/or dirt. Also, inspect the insert and make sure there are no blockages in the coolant canal.

2. Use the correct pipe fittings to connect the holders to the system. Ensure the maximum pressure recommended for the fittings are not exceeded.

5. Periodically check all hoses and fittings for damage and wear for proper functioning of the system. This check should also include filters.

3. While implementing pressure >1160 psi [80 bar], increase the pressure in steps to ensure proper functioning of insert clamping and leak-free joints.

Internal Coolant Delivery Performance

Flood Coolant

Internal Coolant

Internal coolant offers a clear advantage in tool life and chip forming/evacuation vs. external coolant in difficult conditions and in high-pressure coolant. Example: Chipbreaking in plunging of steel.

Material steel ST52; Insert size 6mm; f = 0,25 mm/U

1,087 psi (75 bar)

2,900 psi (200 bar)

Low Pressure — If performance is at risk due to low coolant pressure, apply internal coolant in combination with external coolant to increase volume. Recommendation to improve tool life and/or productivity: Apply high pressure coolant: 80–350 bar recommended.

VDI Assemblies The WGC internal coolant delivery can be leveraged with VDI holding systems with both traditional or Quick-Change coolant connections.

widia.com

Informational Icons Guide

Indexable Milling Icons Counterboring

Spiral Circular

Face Milling

Helical Milling

Plunge Milling

Ramping

Slotting: Square End

Side Milling/ Shoulder Milling: Square End

3D Profiling: Inclined Square End Mill

Pocketing

Cylindrical/Plain Shank

Weldon® Shank

Screw-On Shank

Shell Mill

Through Coolant

Solid End Milling Icons

Ramping: Blank

Slotting: Square End

Slotting: Square End with AP Dimension

Side Milling/ Shoulder Milling: Square End

Side Milling/ Shoulder Milling: Square End with AE/AP Dimension

3D Profiling

3D Profiling: 3D Profiling with AE/AP Dimensions

Corner Style: Corner Radius

Corner Style: Square End

Corner Style: Torus

Cylindrical/Plain Shank

Helix Angle: 20°

Helix Angle: 30°

Helix Angle: 40°

Helix Angle: 45°

DIN 6527

Tool Dimensions: Flute Configuration: X (Variable)

Tool Dimensions: Flute Configuration: 2

Tool Dimensions: Flute Configuration: 3

Tool Dimensions: Flute Configuration: 6

widia.com

Informational Icons Guide

Holemaking Icons Drilling

Drilling: Inclined Entry

Drilling: Inclined Exit

Drilling: X-Offset

Drilling: Stacked Plates

Drilling: Convex

Drilling: Blind

Chain Drilling

Drilling: Cross Hole

Drilling: Half Cylinder

Drilling: Corner Drilling 45°

Drilling Depth: 3x

Drilling Depth: 5x

Drilling Depth: 8x

Flat Shank

Through Coolant: Radial: Drilling

Through Coolant: Radial: Indexable Drilling

Tool Dimensions: 2-Flute/2-Margin/ Coolant

Turning Icons Turning

Profiling

Facing

Face Grooving

Grooving

Cut-off

Deep Grooving

Through Coolant: Grooving

Chamfering

DIN — German Institute for Standardisation ISO — International Standardisation Organisation

widia.com

Customer Application Support (CAS) Get fast and reliable answers to your toughest metalcutting problems. Our Customer Application Support (CAS) Team is the metalworking industry’s leading help desk resource for tooling application solutions and problem resolution. • Easy access to proven metalworking expertise. • Service level excellence. • Best-in-class application support tools and technology.

Easy access to proven metalworking expertise! WIDIA™ Customer Application Engineers assist customers and engineering groups throughout the world with expert tool selection and application recommendations for the entire range of WIDIA tooling.

Service Level Excellence: • Fast telephone response. • Quick technical solutions. • Efficient case management. Services Provided: • Tooling selection. • Operating parameters. • Troubleshooting. • Process optimisation. • Hardware support. Best-in-Class Support Tools and Technology: • Tooling performance experts. • Materials database. • Application calculators.

ORIGINATING COUNTRY Australia Austria Belgium China Denmark Finland France Germany India Israel Italy Japan Korea (South) Malaysia Netherlands New Zealand Norway Poland Russia (landline) Russia (cell phone) Singapore South Africa Sweden Taiwan Thailand United Kingdom Ukraine USA

LANGUAGE English German English/French Chinese English English French German English English Italian English English English English English English Polish Russian Russian English English English English English English Russian English

TEL 001-724-539-6921 * 0800 291630 0800 80410 400-889-2237 808 89295 0800 919413 080 5540 379 0800 1015774 1 800 103 5227 1809 449907 800 916568 001-724539-6921 * 001-724539-6921 * 001-724539-6921 * 0800 0201131 001-724539-6921 * 800 10081 00800 4411943 8800 5556395 +7 8005556395 001-724539-6921 * 0800 981644 020798794 001-724539-6921 * 001-724539-6921 * 0800 028 2996 800502665 888 539 5145

FAX 001-724-539-6830 * 0049-911-9735-429 * 0049-911-9735-429 * +86-21-58999985 * 001-724-539-6830 * 001-724-539-6830 * 0049-911-9735-429 * 0911-9735-429* — 001-724-539-6830 * 02 89512146 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 06166 56504 * 0048 6166 56504 * 0048 6166 56504 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 0048 6166 56504 * 001-724-539-6830 *

EMAIL ap.techsupport@widia.com eu.techsupport@widia.com eu.techsupport@widia.com w-cn.techsupport@widia.com na.techsupport@widia.com na.techsupport@widia.com eu.techsupport@widia.com eu.techsupport@widia.com in.techsupport@widia.com na.techsupport@widia.com eu.techsupport@widia.com ap.techsupport@widia.com ap.techsupport@widia.com ap.techsupport@widia.com na.techsupport@widia.com ap.techsupport@widia.com na.techsupport@widia.com eu.techsupport@widia.com eu.techsupport@widia.com eu.techsupport@widia.com ap.techsupport@widia.com na.techsupport@widia.com na.techsupport@widia.com ap.techsupport@widia.com ap.techsupport@widia.com na.techsupport@widia.com eu.techsupport@widia.com na.techsupport@widia.com

*Noted phone and fax numbers are not toll free.

widia.com

Material Overview • DIN P M

DIN

Steel Stainless Steel

K N

Cast Iron Non-Ferrous

S H

High-Temp Alloys Hardened Materials

description

content

tensile strength RM (MPa)*

Low-Carbon Steels, Long Chipping

C <0,25%

<530

<125

–

Low-Carbon Steels, Short Chipping, Free Machining

C <0,25%

<530

<125

–

C15, Ck22, ST37-2, S235JR, 9SMnPb28, GS38

Medium- and High-Carbon Steels

C >0,25%

>530

<220

<25

ST52, S355JR, C35, GS60, Cf53

Alloy Steels and Tool Steels

C >0,25%

600–850

<330

<35

16MnCr5, Ck45, 21CrMoV5-7, 38SMn28

Alloy Steels and Tool Steels

C >0,25%

850–1400

340–450

35–48

100Cr6, 30CrNiMo8, 42CrMo4, C70W2, S6525, X120Mn12

Ferritic, Martensitic, and PH Stainless Steels

–

600–900

<330

<35

100Cr6, 30CrNiMo8, 42CrMo4, C70W2, S6525, X120Mn12

High-Strength Ferritic, Martensitic, and PH Stainless Steels

–

900–1350

350–450

35–48

X102CrMo17, G-X120Cr29

Austenitic Stainless Steel

–

<600

130–200

–

X5CrNi 18 10, X2CrNiMo 17 13 2, G-X25CrNiSi18 9, X15CrNiSi 20 12

High-Strength Austenitic Stainless and Cast Stainless Steels

–

600–800

150–230

<25

X2CrNiMo 13 4, X5NiCr 32 21, X5CrNiNb 18 10, G-X15CrNi 25-20

Duplex Stainless Steel

–

<800

135–275

<30

X8CrNiMo27 5, X2CrNiMoN22 5 3, X20CrNiSi25 4, G-X40CrNiSi27 4

Grey Cast Iron

–

125–500

120–290

<32

GG15, GG25, GG30, GG40, GTW40

Low- and Medium-Strength Ductile Irons (Nodular Irons) and Compacted Graphite Irons (CGI)

–

<600

130–260

<28

GGG40, GTS35

High-Strength Ductile Irons and Austempered Ductile Iron (ADI)

–

>600

180–350

<43

GGG60, GTW55, GTS65

Wrought Aluminium

–

AIMg1, AI99.5, AICuMg1, AICuBiPb, AIMgSi1, ALMgSiPb

Low-Silicon Aluminium Alloys and Magnesium Alloys

Si <12,2%

–

GAISiCu4, GDAISi10Mg

High-Silicon Aluminium Alloys and Magnesium Alloys

Si >12,2%

–

G-ALSi12, G-AlSi17Cu4, G-AISi21CuNiMg

Copper-, Brass-, Zinc-Based on Machinability Index Range of 70–100

–

CuZn40, Ms60, G-CuSn5ZnPb, CuZn37, CuSi3Mn

Nylon, Plastics, Rubbers, Phenolics, Resins, Fibreglass

–

Lexan®, Hostalen™, Polystyrol, Makralon®

Carbon, Graphite Composites, CFRP

–

CFK, GFK

Metal Matrix Composites (MMC)

–

Iron-Based, Heat-Resistant Alloys

–

500–1200

160–260

25–48

X1NiCrMoCu32 28 7, X12NiCrSi36 16, X5NiCrAITi31 20, X40CoCrNi20 20

Cobalt-Based, Heat-Resistant Alloys

–

1000–1450

250–450

25–48

Haynes® 188, Stellite® 6,21,31

Nickel-Based, Heat-Resistant Alloys

–

600–1700

160–450

<48

INCONEL® 690, INCONEL 625, Hastelloy®, Nimonic® 75

Titanium and Titanium Alloys

–

900–1600

300–400

33–48

Ti1, TiAI5Sn2, TiAI6V4, TiAI4Mo4Sn2

Hardened Materials

–

44–48

GX260NiCr42, GX330NiCr42, GX300CrNiSi952, GX300CrMo153, Hardox® 400

Hardened Materials

–

48–55

–

Hardened Materials

–

56–60

–

Hardened Materials

–

>60

–

material group

widia.com

hardness (HB)

hardness (HRC)

material number

WIDIA Digital Solutions ™

Tools and Resources at Your Fingertips

WIDIA Machining Central

WIDIA Partner Central

WIDIA NOVO™

PRODUCT DATA

ELECTRONIC CATALOGUE

• Tooling Dimensional Data • F eeds and Speeds • Inventory Availability • ...and More!

• Complete cutting tool assortment, cutting data, and 2D/3D models. • Build cutting tool assemblies for easy import into CAD/CAM software, pre-setters, and tool management systems.

PARTNER RESOURCES •N ews and updates about our products and services. • P artner Resources — training, product sheets, marketing templates, campaign collateral, emails, branding elements, merchandise, upcoming webinars, etc.

DOWNLOAD THE WIDIA MOBILE APPS TODAY!

WIDIA.COM

facebook.com/WIDIAProductGrp

youtube.com/WIDIASolutions

twitter.com/WIDIAProductGrp

Notes

widia.com

Notes

widia.com

Notes

widia.com

The NOVO™ Application Provides the Digital Power

To Get Information Quicker Than Ever Before.

New for 2018 — Export Compatibility to Mastercam® Select tools, save into “job lists”. Interactive feed & speed calculators. Find inventory availability. Download 2-D and 3-D models. Easy interface with many CAM and tool management data systems.

WIDIA.COM/NOVO

Find your Local WIDIA Authorised Distributor WIDIA™ brand cutting tools are available exclusively through a specialised network of Authorised Distributor partners whom you can count on to deliver much more than products. Our distributors know us, and more importantly, they know you. They know better than anyone in the industry how to put the global power of WIDIA to work for you — in your industry, in your region, and for your business.

WIDIA distributor partners provide technical expertise that you can count on. They will show you how to: • Significantly reduce cycle time.

DISTRIBUTORS

• Improve machine tool utilisation. DISTRIBUTORS

• Achieve measurable productivity improvements. • Take advantage of proven supply chain solutions. • Access local inventory and best-in-class technical support. • Request onsite demonstrations of the latest tooling technology. And with thousands of turning, milling, holemaking, tapping, and tooling systems products available from WIDIA, you’ll find everything you need from one single source.

Find your Local WIDIA Authorised Distributor by accessing our distributor finder at widia.com.

I M P O R TA N T S A F E T Y I N S T R U C T I O N S : R E A D B E F O R E U S I N G T H E T O O L S I N T H I S C ATA L O G U E

METALCUTTING SAFETY Projectile and Fragmentation Hazards

Breathing and Skin Contact Hazards

Modern metalcutting operations involve high spindle and cutter speeds and high temperatures and cutting forces. Hot metal chips may fly off the workpiece during metalcutting. Although cutting tools are designed and manufactured to withstand high cutting forces and temperatures, they can sometimes fragment, particularly if they are subjected to over-stress, severe impact, or other abuse.

Grinding carbide or other advanced cutting tool materials produces dust or mist containing metallic particles. Breathing this dust or mist — especially over an extended period — can cause temporary or permanent lung disease or make existing medical conditions worse. Contact with this dust or mist can irritate eyes, skin, and mucous membranes and may make existing skin conditions worse.

To avoid injury:

• Always wear appropriate personal protective equipment, including safety goggles, when operating metalcutting machines or working nearby.

• Always wear breathing protection and safety goggles when grinding. • Provide ventilation control and collect and properly dispose of dust, mist, or sludge from grinding.

• Always make sure all machine guards are in place.

• Avoid skin contact with dust or mist.

For more information, read the applicable Material Safety Data Sheet provided by WIDIA and consult General Industry Safety and Health Regulations, Part 1910, Title 29 of the Code of Federal Regulations. These safety instructions are general guidelines. Many variables affect machining operations. It is impossible to cover every specific situation. The technical information included in this catalogue and recommendations on machining practices may not apply to your particular operation. For more information, consult the WIDIA Metalcutting Safety booklet, available free from WIDIA at +1 724 539 5747 or fax +1 724 539 5439. For specific product safety and environmental questions, contact our Corporate Environmental Health and Safety Office at +1 724 539 5066 or fax +1 724 539 5372.

GTD Gun, NOVO, Top Cut 4, TOP DRILL, VariMill, VariMill I, VariMill II, VariMill III, VariTap, Victory, VSM890-12, VXF, VXF-07, VFX-12, WIDIA, WIDIA-GTD, WIDIA-Hanita, and X-Feed are trademarks of Kennametal, Inc. and are used as such herein. The absence of a product, service name, or logo from this list does not constitute a waiver of the Kennametal trademark or other intellectual property rights concerning that name or logo. Weldon® is a registered trademark of Weldon Tool Company. ©Copyright 2018 by Kennametal Inc., Latrobe, PA 15650. All rights reserved.

ADVANCES 2019 METRIC WORLD HE ADQUA RTERS

WIDIA Products Group Kennametal Inc. 1600 Technology Way Latrobe, PA 15650 USA Tel: 1 800 979 4342 w-na.service@widia.com EUROPE A N HE ADQUA RTERS

WIDIA Products Group Kennametal Europe GmbH Rheingoldstrasse 50 CH 8212 Neuhausen am Rheinfall Switzerland Tel: +41 52 6750 100 w-ch.service@widia.com ASIA-PACIFIC HE ADQUA RTERS

WIDIA Products Group Kennametal (Singapore) Pte. Ltd. 3A International Business Park Unit #01-02/03/05, ICON@IBP Singapore 609935 Tel: +65 6265 9222 w-sg.service@widia.com INDIA HE ADQUA RTERS

WIDIA Products Group Kennametal India Limited CIN: L27109KA1964PLC001546 8/9th Mile, Tumkur Road Bangalore - 560 073 Tel: +91 80 2839 4321 w-in.service@widia.com

widia.com